Possibility analysis of combustion of torrefied biomass in 140 t/h PC boiler

Directory of Open Access Journals (Sweden)

Jagodzińska Katarzyna

2016-01-01

Full Text Available The study attempts to evaluate the impact of combustion of torrefied willow (Latin: Salix viminalis and palm kernel shell (Latin: Elaeis guineensis on the heat exchange in a 140 t/h PC boiler through an analysis of 6 cases for different boiler loads (60 %, 75 % and 100 % and a comparison with coal combustion. The analysis is premised on a 0-dimensional model based on the method presented in [15, 16, 17] and long-standing experimental measurements. Inter alia, the following results are presented: the temperature distribution of flue gases and the working medium (water/steam in characteristic points of the boiler as well as heat transfer coefficients for each element thereof. The temperature distribution of both fluids and the heat transfer coefficients are similar for all analysed fuels for each boiler load. However, the flue gas temperature at the outlet is higher in the case of torrefied biomass combustion. Due to that, there is an increase in the stack loss, which involves a decrease in the boiler efficiency. The conclusion is that torrefied biomass combustion is possible in a PC boiler without the need to change the boiler construction. However, it would be less effective than coal combustion.

Fouling control in biomass boilers

Energy Technology Data Exchange (ETDEWEB)

Romeo, Luis M.; Gareta, Raquel [Centro de Investigacion de Recursos y Consumos Energeticos (CIRCE), Universidad de Zaragoza, Centro Politecnico Superior, Maria de Luna, 3, 50018 Zaragoza (Spain)

2009-05-15

One of the important challenges for biomass combustion in industrial applications is the fouling tendency and how it affects to the boiler performance. The classical approach for this question is to activate sootblowing cycles with different strategies to clean the boiler (one per shift, one each six hours..). Nevertheless, it has been often reported no effect on boiler fouling or an excessive steam consumption for sootblowing. This paper illustrates the methodology and the application to select the adequate time for activating sootblowing in an industrial biomass boiler. The outcome is a control strategy developed with artificial intelligence (Neural Network and Fuzzy Logic Expert System) for optimizing the biomass boiler cleaning and maximizing heat transfer along the time. Results from an optimize sootblowing schedule show savings up to 12 GWh/year in the case-study biomass boiler. Extra steam generation produces an average increase of turbine power output of 3.5%. (author)

CFD Modelling of Biomass Combustion in Small-Scale Boilers. Final Report

Energy Technology Data Exchange (ETDEWEB)

Xue-Song Bai; Griselin, Niklas; Klason, Torbern; Nilsson, Johan [Lund Inst. of Tech. (Sweden). Dept. of Heat and Power Engineering

2002-10-01

This project deals with CFD modeling of combustion of wood in fixed bed boilers. A flamelet model for the interaction between turbulence and chemical reactions is developed and applied to study small-scale boiler. The flamelet chemistry employs 43 reactive species and 174 elementary reactions. It gives detailed distributions of important species such as CO and NO{sub x} in the flow field and flue gas. Simulation of a small-scale wood fired boiler measured at SP Boraas (50 KW) shows that the current flamelet model yields results agreeable to the available experimental data. A detailed chemical kinetic model is developed to study the bed combustion process. This model gives boundary conditions for the CFD analysis of gas phase volatile oxidation in the combustion chambers. The model combines a Functional Group submodel with a Depolymerisation, Vaporisation and Crosslinking submodel. The FG submodel simulates how functional groups decompose and form light gas species. The DVC submodell predicts depolymerisation and vaporisation of the macromolecular network and this includes bridge breaking and crosslinking processes, where the wood structure breaks down to fragments. The light fragments form tar and the heavy ones form metaplast. Two boilers firing wood log/chips are studied using the FG-DVC model, one is the SP Boraas small-scale boiler (50 KW) and the other is the Sydkraft Malmoe Vaerme AB's Flintraennan large-scale boiler (55 MW). The fix bed is assumed to be two zones, a partial equilibrium drying/devolatilisation zone and an equilibrium zone. Three typical biomass conversion modes are simulated, a lean fuel combustion mode, a near-stoichiometric combustion and a fuel rich gasification mode. Detailed chemical species and temperatures at different modes are obtained. Physical interpretation is provided. Comparison of the computational results with experimental data shows that the model can reasonably simulate the fixed bed biomass conversion process. CFD

CFD simulation of the combustion process of the low-emission vortex boiler

Science.gov (United States)

Chernov, A. A.; Maryandyshev, P. A.; Pankratov, E. V.; Lubov, V. K.

2017-11-01

Domestic heat and power engineering needs means and methods for optimizing the existing boiler plants in order to increase their technical, economic and environmental work. The development of modern computer technology, methods of numerical modeling and specialized software greatly facilitates the solution of many emerging problems. CFD simulation allows to obtaine precise results of thermochemical and aerodynamic processes taking place in the furnace of boilers in order to optimize their operation modes and develop directions for their modernization. The paper presents the results of simulation of the combustion process of a low-emission vortex coal boiler of the model E-220/100 using the software package Ansys Fluent. A hexahedral grid with a number of 2 million cells was constructed for the chosen boiler model. A stationary problem with a two-phase flow was solved. The gaseous components are air, combustion products and volatile substances. The solid phase is coal particles at different burnup stages. The Euler-Lagrange approach was taken as a basis. Calculation of the coal particles trajectories was carried out using the Discrete Phase Model which distribution of the size particle of coal dust was accounted for using the Rosin-Rammler equation. Partially Premixed combustion model was used as the combustion model which take into account elemental composition of the fuel and heat analysis. To take turbulence into account, a two-parameter k-ε model with a standard wall function was chosen. Heat transfer by radiation was calculated using the P1-approximation of the method of spherical harmonics. The system of spatial equations was numerically solved by the control volume method using the SIMPLE algorithm of Patankar and Spaulding. Comparison of data obtained during the industrial-operational tests of low-emission vortex boilers with the results of mathematical modeling showed acceptable convergence of the tasks of this level, which confirms the adequacy of the

Recovery Act: Oxy-Combustion Techology Development for Industrial-Scale Boiler Applications

Energy Technology Data Exchange (ETDEWEB)

Levasseur, Armand

2014-04-30

Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: • Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs. • Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF). • Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools. • Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems. • Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost. • Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project completion date was April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a

A refrigerated web camera for photogrammetric video measurement inside biomass boilers and combustion analysis.

Science.gov (United States)

Porteiro, Jacobo; Riveiro, Belén; Granada, Enrique; Armesto, Julia; Eguía, Pablo; Collazo, Joaquín

2011-01-01

This paper describes a prototype instrumentation system for photogrammetric measuring of bed and ash layers, as well as for flying particle detection and pursuit using a single device (CCD) web camera. The system was designed to obtain images of the combustion process in the interior of a domestic boiler. It includes a cooling system, needed because of the high temperatures in the combustion chamber of the boiler. The cooling system was designed using CFD simulations to ensure effectiveness. This method allows more complete and real-time monitoring of the combustion process taking place inside a boiler. The information gained from this system may facilitate the optimisation of boiler processes.

Applied Gaussian Process in Optimizing Unburned Carbon Content in Fly Ash for Boiler Combustion

Directory of Open Access Journals (Sweden)

Chunlin Wang

2017-01-01

Full Text Available Recently, Gaussian Process (GP has attracted generous attention from industry. This article focuses on the application of coal fired boiler combustion and uses GP to design a strategy for reducing Unburned Carbon Content in Fly Ash (UCC-FA which is the most important indicator of boiler combustion efficiency. With getting rid of the complicated physical mechanisms, building a data-driven model as GP is an effective way for the proposed issue. Firstly, GP is used to model the relationship between the UCC-FA and boiler combustion operation parameters. The hyperparameters of GP model are optimized via Genetic Algorithm (GA. Then, served as the objective of another GA framework, the predicted UCC-FA from GP model is utilized in searching the optimal operation plan for the boiler combustion. Based on 670 sets of real data from a high capacity tangentially fired boiler, two GP models with 21 and 13 inputs, respectively, are developed. In the experimental results, the model with 21 inputs provides better prediction performance than that of the other. Choosing the results from 21-input model, the UCC-FA decreases from 2.7% to 1.7% via optimizing some of the operational parameters, which is a reasonable achievement for the boiler combustion.

Control of the Bed Temperature of a Circulating Fluidized Bed Boiler by using Particle Swarm Optimization

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AYGUN, H.

2012-05-01

Full Text Available Circulating fluidized bed boilers are increasingly used in the power generation due to their higher combustion efficiency and lower pollutant emissions. Such boilers require an effective control of the bed temperature, because it influences the boiler combustion efficiency and the rate of harmful emissions. A Particle-Swarm-Optimization-Proportional-Integrative-Derivative (PSO-PID controller for the bed temperature of a circulating fluidized bed boiler is presented. In order to prove the capability of the proposed controller, its performances are compared at different boiler loads with those of a Fuzzy Logic (FL controller. The simulation results demonstrate some advantages of the proposed controller.

Study of connected system of automatic control of load and operation efficiency of a steam boiler with extremal controller on a simulation model

Science.gov (United States)

Sabanin, V. R.; Starostin, A. A.; Repin, A. I.; Popov, A. I.

2017-02-01

The problems of operation effectiveness increase of steam boilers are considered. To maintain the optimum fuel combustion modes, it is proposed to use an extremal controller (EC) determining the value of airflow rate, at which the boiler generating the desired amount of heat will consume a minimum amount of fuel. EC sets the determined value of airflow rate to airflow rate controller (ARC). The test results of numerical simulation dynamic nonlinear model of steam boiler with the connected system of automatic control of load and combustion efficiency using EC are presented. The model is created in the Simulink modeling package of MATLAB software and can be used to optimize the combustion modes. Based on the modeling results, the conclusion was drawn about the possibility in principle of simultaneously boiler load control and optimizing by EC the combustion modes when changing the fuel combustion heat and the boiler characteristics and its operating mode. It is shown that it is possible to automatically control the operation efficiency of steam boilers when using EC without applying the standard flue gas analyzers. The article considers the numerical simulation dynamic model of steam boiler with the schemes of control of fuel consumption and airflow rate, the steam pressure and EC; the purpose of using EC in the scheme with linear controllers and the requirements to the quality of its operation; the results of operation of boiler control schemes without EC with estimation of influence of roughness of thermal mode maps on the nature of static and dynamic connection of the control units of fuel consumption and airflow rate; the phase trajectories and the diagrams of transient processes occurring in the control scheme with EC with stepped changing the fuel quality and boiler characteristics; analysis of modeling results and prospects for using EC in the control schemes of boilers.

Technical and environmental performance of 10 kW understocker boiler during combustion of biomass and conventional fuels

Science.gov (United States)

Junga, Robert; Wzorek, Małgorzata; Kaszubska, Mirosława

2017-10-01

This paper treats about the impact fuels from biomass wastes and coal combustion on a small boiler operation and the emission of pollutants in this process. Tests were performed in laboratory conditions on a water boiler with retort furnace and the capacity of 10 kW. Fuels from sewage sludge and agriculture wastes (PBZ fuel) and a blend of coal with laying hens mature (CLHM) were taken into account. The results in emission changes of NOx, CO2, CO and SO2 and operating parameters of the tested boiler during combustion were investigated. The obtained results were compared with corresponding results of flame coal (GFC). Combustion of the PBZ fuel turned out to be a stable process in the tested boiler but the thermal output has decreased in about 30% compared to coal combustion, while CO and NOx emission has increased. Similar effect was observed when 15% of the poultry litter was added to the coal. In this case thermal output has also decreased (in about 20%) and increase of CO and NOx emission was observed. As a conclusion, it can be stated that more effective control system with an adaptive air regulation and a modified heat exchanger could be useful in order to achieve the nominal power of the tested boiler.

Technical and environmental performance of 10 kW understocker boiler during combustion of biomass and conventional fuels

Directory of Open Access Journals (Sweden)

Junga Robert

2017-01-01

Full Text Available This paper treats about the impact fuels from biomass wastes and coal combustion on a small boiler operation and the emission of pollutants in this process. Tests were performed in laboratory conditions on a water boiler with retort furnace and the capacity of 10 kW. Fuels from sewage sludge and agriculture wastes (PBZ fuel and a blend of coal with laying hens mature (CLHM were taken into account. The results in emission changes of NOx, CO2, CO and SO2 and operating parameters of the tested boiler during combustion were investigated. The obtained results were compared with corresponding results of flame coal (GFC. Combustion of the PBZ fuel turned out to be a stable process in the tested boiler but the thermal output has decreased in about 30% compared to coal combustion, while CO and NOx emission has increased. Similar effect was observed when 15% of the poultry litter was added to the coal. In this case thermal output has also decreased (in about 20% and increase of CO and NOx emission was observed. As a conclusion, it can be stated that more effective control system with an adaptive air regulation and a modified heat exchanger could be useful in order to achieve the nominal power of the tested boiler.

Numerical simulations of the industrial circulating fluidized bed boiler under air- and oxy-fuel combustion

International Nuclear Information System (INIS)

Adamczyk, Wojciech P.; Kozołub, Paweł; Klimanek, Adam; Białecki, Ryszard A.; Andrzejczyk, Marek; Klajny, Marcin

2015-01-01

Measured and numerical results of air-fuel combustion process within large scale industrial circulating fluidized bed (CFB) boiler is presented in this paper. For numerical simulations the industrial compact CFB boiler was selected. Numerical simulations were carried out using three-dimensional model where the dense particulate transport phenomenon was simultaneously modelled with combustion process. The fluidization process was modelled using the hybrid Euler-Lagrange approach. The impact of the geometrical model simplification on predicted mass distribution and temperature profiles over CFB boiler combustion chamber two kinds of geometrical models were used, namely the complete model which consist of combustion chamber, solid separators, external solid super-heaters and simplified boiler geometry which was reduced to the combustion chamber. The evaluated temperature and pressure profiles during numerical simulations were compared against measured data collected during boiler air-fuel operation. Collected data was also used for validating numerical model of the oxy-fuel combustion model. Stability of the model and its sensitivity on changes of several input parameters were studied. The comparison of the pressure and temperature profiles for all considered cases gave comparable trends in contrary to measured data. Moreover, some additional test was carried out the check the influence of radiative heat transfer on predicted temperature profile within the CFB boiler. - Highlights: • Hybrid Euler-Lagrange approach was used for modelling particle transport, air- and oxy-fuel combustion process. • Numerical results were validated against measured data. • The influence of different boiler operating conditions on calculated temperature profile was investigated. • New strategy for resolving particle transport in circulating fluidized bed was shown

The application of zonal trademark combustion monitoring and tuning system to coal boilers for efficiency improvement and emissions reduction

Energy Technology Data Exchange (ETDEWEB)

Xu, Guang; Zhou, Wei; Widmer, Neil C.; Moyeda, David K. [GE Energy, Irvine, CA (United States)

2013-07-01

Coal-fired boilers equipped with Low NO{sub x} Burner (LNB) and Overfire Air (OFA) are challenged with maintaining good combustion conditions. In many cases, the significant increases in carbon monoxide (CO) and unburned carbon levels can be attributed to local poor combustion conditions as a result of poorly controlled fuel-air distribution within the furnace. The Zonal trademark combustion monitoring and tuning system developed by GE is available to detect and correct the furnace air-fuel distribution imbalance. The system monitors the boiler excess oxygen (O{sub 2}) and combustible gases, primarily carbon monoxide (CO), by using spatially distributed multipoint sensors located in the boiler's high temperature upper convective backpass region. At these locations, the furnace flow is still significantly stratified allowing tracing of poor combustion zones to specific burners and OFA ports. Using a model-based tuning system, operators can rapidly respond to poor combustion conditions by redistributing airflows to select burners and OFA ports. By improving combustion at every point within the furnace, the boiler can operate at reduced excess O{sub 2} and reduced furnace exit gas temperature (FEGT) while also reducing localized hot spots, corrosive gas conditions, slag formation, and carbon-in-ash. Benefits include improving efficiency, reducing NO{sub X} emissions, increasing output and maximizing availability. This chapter presents the results from implementing the Zonal combustion monitoring and tuning system on a 460 MW tangential-fired coal boiler in the Western United States.

A Refrigerated Web Camera for Photogrammetric Video Measurement inside Biomass Boilers and Combustion Analysis

Directory of Open Access Journals (Sweden)

Enrique Granada

2011-01-01

Full Text Available This paper describes a prototype instrumentation system for photogrammetric measuring of bed and ash layers, as well as for flying particle detection and pursuit using a single device (CCD web camera. The system was designed to obtain images of the combustion process in the interior of a domestic boiler. It includes a cooling system, needed because of the high temperatures in the combustion chamber of the boiler. The cooling system was designed using CFD simulations to ensure effectiveness. This method allows more complete and real-time monitoring of the combustion process taking place inside a boiler. The information gained from this system may facilitate the optimisation of boiler processes.

Measurement of O2 in the Combustion Chamber of Apulverized Coal Boiler

Directory of Open Access Journals (Sweden)

Břetislav Janeba

2012-01-01

Full Text Available Operational measurements of the O2 concentration in the combustion chamber of a pulverized coal boiler are not yet common practice. Operators are generally satisfied with measuring the O2 concentration in the second pass of the boiler, usually behind the economizer, where a flue gas sample is extracted for analysis in a classical analyzer. A disadvantage of this approach is that there is a very weak relation between the measured value and the condition in specific locations in the fireplace, e.g. the function of the individual burners and the combustion process as a whole. A new extractionline was developed for measuring the O2 concentration in the combustion chamber. A planar lambda probe is used in this approach. The extraction line is designed to get outputs that can be used directly for diagnosis or management of the combustion in the boiler.

Data for modern boilers used in co-combustion; Moderna panndata inom samfoerbraenning

Energy Technology Data Exchange (ETDEWEB)

Thorson, Ola [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

2004-04-01

This project is a survey and a description of today's technical status and future development trends in the field of co-combustion. The survey is done from an energy production company's point of view and two technical questions have been studied; the possibilities for high steam data and the possibilities for a wide load range. These parameters are limited by the corrosive properties of the fuel and the environmental requirements in the EU directive for combustion of waste. In the report following issues are discussed: Examples of and experiences from co-combustion plants and plants that combust problematic fuels and have high steam data. A future prospect of high steam data in co-combustion plants by the usage of modern technical solutions and a description of these solutions. Important research and development results from combustion of problematic fuels in combination with high steam data. Choice of firing technology, boiler design and auxiliary systems and its affection on the load range in a boiler for co-combustion. A literature survey has been done to get the latest results from combustion of problematic fuels. Then a number of interesting plants have been identified and facts about them have been collected by contacts with plant owners, suppliers and professional researchers and also through publications. The report shows that Sweden, Finland and Denmark are in the front line of using high steam data for co-combustion of biomass and waste fuels. There are/have been problems with superheater corrosion in many of these plants but a number of ways how to handle high steam data have been identified: Adjust the fuel mix or add additives; Use high alloy materials; Consider the final super heater as a part that is worn out by time; Place the final super heater in the particle loop seal/sand locker; Use an external separate fired super heater; Gasification and then co-combustion of the pyrolysis gas in a conventional existing boiler; Place the

Research on Marine Boiler's Pressurized Combustion and Heat Transfer

Institute of Scientific and Technical Information of China (English)

Pingjian MING; Renqiu JIANG; Yanjun LI; Baozhi SUN

2005-01-01

The effect of pressure on combustion and heat transfer is analyzed. The research is based on the basic combustion and heat transfer theorem. A correction for the heat calculation method for pressurized furnace is made on the basis of the normal pressure case. The correction takes the effect of pressurizing into account. The results show that the correction is reasonable and the method is applicable to combustion and heat transfer of the marine supercharged boiler.

Co-Combustion of Animal Waste in a Commercial Waste-to-Energy BFB Boiler

Directory of Open Access Journals (Sweden)

Farzad Moradian

2013-11-01

Full Text Available Co-combustion of animal waste, in waste-to-energy boilers, is considered a method to produce both heat and power and to dispose of possibly infected animal wastes. This research conducted full-scale combustion tests to identify the impact of changed fuel composition on a fluidized-bed boiler. The impact was characterized by analyzing the deposit formation rate, deposit composition, ash composition, and emissions. Two combustion tests, denoted the reference case and animal waste case, were performed based on different fuel mixes. In the reference case, a normal solid waste fuel mix was combusted in the boiler, containing sorted industry and household waste. In the animal waste case, 20 wt% animal waste was added to the reference fuel mix. The collected samples, comprising sampling probe deposits, fuel mixes, bed ash, return sand, boiler ash, cyclone ash and filter ash, were analyzed using chemical fractionation, SEM-EDX and XRD. The results indicate decreased deposit formation due to animal waste co-combustion. SEM-EDX and chemical fractionation identified higher concentrations of P, Ca, S, and Cl in the bed materials in the animal waste case. Moreover, the risk of bed agglomeration was lower in the animal waste case and also a decreased rate of NOx and SO2 emissions were observed.

Advanced technique for computing fuel combustion properties in pulverized-fuel fired boilers

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R. (Vsesoyuznyi Teplotekhnicheskii Institut (Russian Federation))

1992-03-01

Reviews foreign technical reports on advanced techniques for computing fuel combustion properties in pulverized-fuel fired boilers and analyzes a technique developed by Combustion Engineering, Inc. (USA). Characteristics of 25 fuel types, including 19 grades of coal, are listed along with a diagram of an installation with a drop tube furnace. Characteristics include burn-out intensity curves obtained using thermogravimetric analysis for high-volatile bituminous, semi-bituminous and coking coal. The patented LFP-SKM mathematical model is used to model combustion of a particular fuel under given conditions. The model allows for fuel particle size, air surplus, load, flame height, and portion of air supplied as tertiary blast. Good agreement between computational and experimental data was observed. The method is employed in designing new boilers as well as converting operating boilers to alternative types of fuel. 3 refs.

Improved Recovery Boiler Performance Through Control of Combustion, Sulfur, and Alkali Chemistry

Energy Technology Data Exchange (ETDEWEB)

Baxter, Larry L.

2008-06-09

This project involved the following objectives: 1. Determine black liquor drying and devolatilization elemental and total mass release rates and yields. 2. Develop a public domain physical/chemical kinetic model of black liquor drop combustion, including new information on drying and devolatilization. 3. Determine mechanisms and rates of sulfur scavenging in recover boilers. 4. Develop non-ideal, public-domain thermochemistry models for alkali salts appropriate for recovery boilers 5. Develop data and a one-dimensional model of a char bed in a recovery boiler. 6. Implement all of the above in comprehensive combustion code and validate effects on boiler performance. 7. Perform gasification modeling in support of INEL and commercial customers. The major accomplishments of this project corresponding to these objectives are as follows: 1. Original data for black liquor and biomass data demonstrate dependencies of particle reactions on particle size, liquor type, gas temperature, and gas composition. A comprehensive particle submodel and corresponding data developed during this project predicts particle drying (including both free and chemisorbed moisture), devolatilization, heterogeneous char oxidation, char-smelt reactions, and smelt oxidation. Data and model predictions agree, without adjustment of parameters, within their respective errors. The work performed under these tasks substantially exceeded the original objectives. 2. A separate model for sulfur scavenging and fume formation in a recovery boiler demonstrated strong dependence on both in-boiler mixing and chemistry. In particular, accurate fume particle size predictions, as determined from both laboratory and field measurements, depend on gas mixing effects in the boilers that lead to substantial particle agglomeration. Sulfur scavenging was quantitatively predicted while particle size required one empirical mixing factor to match data. 3. Condensed-phase thermochemistry algorithms were developed for salt

Combustion of Corn Stover Bales in a Small 146-kW Boiler

Directory of Open Access Journals (Sweden)

Joey Villeneuve

2011-07-01

Full Text Available Spring harvested corn stover was used for direct combustion in a 146 kW dual chamber boiler designed for wood logs. Stover had a very low moisture content (6.83 ± 0.17%, a gross calorific value (GCV of 18.57 MJ/kg of dry matter (±0.32 MJ/kg DM and an ash content of 5.88% (±1.15%. Small stover bales (8.83 ± 0.90 kg were placed manually in the upper combustion chamber at a rate of 10.5 to 12.8 kg/h over a 24-h period, with three replications, and compared to a control wood combustion trial (12.1 kg/h during 24 h. The overall heat transfer efficiency for stover was lower than for wood (57% vs. 77%. Stover bales produced on average 7.5% ash which included about 2% of unburned residues while wood produced 1.7% ash. CO gas emissions averaged 1324 mg/m³ for stover (118 mg/m³ for wood. The corn stover showed a good calorific potential, but it would have to be densified and the boiler should be modified to improve airflow, completeness of combustion and handling of the large amount of ash formed.

Study of flame combustion of off-design binary coal blends in steam boilers

Science.gov (United States)

Kapustyanskii, A. A.

2017-07-01

Changes in the structure of the fuel consumption by the thermal power stations of Ukraine caused by failure in supplying anthracite from the Donets Basin are analyzed and the major tasks of maintaining the functioning of the coal industry are formulated. The possibility of using, in the near future, the flame combustion of off-design solid fuels in the power boilers of the thermal power plants and combined heat and power plants is studied. The article presents results of expert tests of the TPP-210A and TP-15 boilers under flame combustion of mixtures of anthracites, lean coal, and the coal from the RSA in various combinations. When combusting, such mixtures have higher values of the combustibles yield and the ash fusibility temperature. The existence of the synergetic effect in the flame combustion of binary coal blends with different degrees of metamorphism is discussed. A number of top-priority measures have been worked out that allow for switching over the boilers designed to be fired with anthracite to using blends of coals of different ranks. Zoned thermal analysis of the TP-15 boiler furnace was performed for numerical investigation of the temperature distribution between the furnace chamber zones and exploration of the possibility of the liquid slag disposal and the temperature conditions for realization of this process. A positive result was achieved by combusting anthracite culm (AC), the coal from the RSA, and their mixtures with lean coal within the entire range of the working loads of the boilers in question. The problems of normalization of the liquid slag flow were also successfully solved without closing the slag notch. The results obtained by balance experiments suggest that the characteristics of the flame combustion of a binary blend, i.e., the temperature conditions in the furnace, the support flame values, and the degree of the fuel burnout, are similar to the characteristics of the flame of the coal with a higher reactive capacity, which

Black liquor combustion validated recovery boiler modeling, five-year report

Energy Technology Data Exchange (ETDEWEB)

Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

1996-08-01

The objective of this project was to develop a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The project originated in October 1990 and was scheduled to run for four years. At that time, there was considerable emphasis on developing accurate predictions of the physical carryover of macroscopic particles of partially burnt black liquor and smelt droplets out of the furnace, since this was seen as the main cause of boiler plugging. This placed a major emphasis on gas flow patterns within the furnace and on the mass loss rates and swelling and shrinking rates of burning black liquor drops. As work proceeded on developing the recovery boiler furnace model, it became apparent that some recovery boilers encounter serious plugging problems even when physical carryover was minimal. After the original four-year period was completed, the project was extended to address this issue. The objective of the extended project was to improve the utility of the models by including the black liquor chemistry relevant to air emissions predictions and aerosol formation, and by developing the knowledge base and computational tools to relate furnace model outputs to fouling and plugging of the convective sections of the boilers. The work done to date includes CFD model development and validation, acquisition of information on black liquor combustion fundamentals and development of improved burning models, char bed model development, and model application and simplification.

Characteristics modeling for supercritical circulating fluidized bed boiler working in oxy-combustion technology

Directory of Open Access Journals (Sweden)

Balicki Adrian

2014-06-01

Full Text Available Among the technologies which allow to reduce greenhouse gas emission, mainly carbon dioxide, special attention deserves the idea of ‘zeroemission’ technology based on boilers working in oxy-combustion technology. In the paper the results of analyses of the influence of changing two quantities, namely oxygen share in oxidant produced in the air separation unit, and oxygen share in oxidant supplied to the furnace chamber on the selected characteristics of a steam boiler including the degree of exhaust gas recirculation, boiler efficiency and adiabatic flame temperature, was examined. Due to the possibility of the integration of boiler model with carbon dioxide capture, separation and storage installation, the subject of the analysis was also to determine composition of the flue gas at the outlet of a moisture condensation installation. Required calculations were made using a model of a supercritical circulating fluidized bed boiler working in oxy-combustion technology, which was built in a commercial software and in-house codes.

Combustion distribution control using the extremum seeking algorithm

International Nuclear Information System (INIS)

Marjanovic, A; Djurovic, Z; Kvascev, G; Papic, V; Krstic, M

2014-01-01

Quality regulation of the combustion process inside the furnace is the basis of high demands for increasing robustness, safety and efficiency of thermal power plants. The paper considers the possibility of spatial temperature distribution control inside the boiler, based on the correction of distribution of coal over the mills. Such control system ensures the maintenance of the flame focus away from the walls of the boiler, and thus preserves the equipment and reduces the possibility of ash slugging. At the same time, uniform heat dissipation over mills enhances the energy efficiency of the boiler, while reducing the pollution of the system. A constrained multivariable extremum seeking algorithm is proposed as a tool for combustion process optimization with the main objective of centralizing the flame in the furnace. Simulations are conducted on a model corresponding to the 350MW boiler of the Nikola Tesla Power Plant, in Obrenovac, Serbia

Combustion distribution control using the extremum seeking algorithm

Science.gov (United States)

Marjanovic, A.; Krstic, M.; Djurovic, Z.; Kvascev, G.; Papic, V.

2014-12-01

Quality regulation of the combustion process inside the furnace is the basis of high demands for increasing robustness, safety and efficiency of thermal power plants. The paper considers the possibility of spatial temperature distribution control inside the boiler, based on the correction of distribution of coal over the mills. Such control system ensures the maintenance of the flame focus away from the walls of the boiler, and thus preserves the equipment and reduces the possibility of ash slugging. At the same time, uniform heat dissipation over mills enhances the energy efficiency of the boiler, while reducing the pollution of the system. A constrained multivariable extremum seeking algorithm is proposed as a tool for combustion process optimization with the main objective of centralizing the flame in the furnace. Simulations are conducted on a model corresponding to the 350MW boiler of the Nikola Tesla Power Plant, in Obrenovac, Serbia.

Wood combustion and NOx formation control

International Nuclear Information System (INIS)

Tewksbury, C.

1991-01-01

The control of wood combustion on stoker fed grates for optimum efficiency and the limiting of NO x (oxides of nitrogen) formation are not necessarily contradictory. This paper presents a matrix of air/fuel ratio control options, then discusses simple on-line monitoring techniques and the importance of operator training and alertness. The significance of uniform fuel feed and air distribution is emphasized. The relationships between combustion control and NO x formation are outlined both in theory and as tested. The experience of the McNeil Generating Station (the largest wood-fired, single boiler, stoker grate, utility electric generating station in the world) is used to demonstrate the theoretical principles. It has been observed that NO x emissions firing 100% whole tree chips with moisture contents as low as 40% by weight can be as low as 0.13 lb/MMBtu (MMBtu = 10 6 Btu) while still achieving a boiler efficiency in the range of 68% to 73% (in the high end of the design range) without the use of post-combustion treatment or flue gas recirculation (FGR). Problems of combustion and emissions control at steaming rates other than normal full-load are also examined. 2 figs., 4 tabs

Apparatus and method of controlling the thermal performance of an oxygen-fired boiler

Science.gov (United States)

Levasseur, Armand A.; Kang, Shin G.; Kenney, James R.; Edberg, Carl D.

2017-09-05

Disclosed herein is a method of controlling the operation of an oxy-fired boiler; the method comprising combusting a fuel in a boiler; producing a heat absorption pattern in the boiler; discharging flue gases from the boiler; recycling a portion of the flue gases to the boiler; combining a first oxidant stream with the recycled flue gases to form a combined stream; splitting the combined stream into several fractions; and introducing each fraction of the combined stream to the boiler at different points of entry to the boiler.

Energy and emission aspects of co-combustion solid recovered fuel with coal in a stoker boiler

Science.gov (United States)

Wasielewski, Ryszard; Głód, Krzysztof; Telenga-Kopyczyńska, Jolanta

2018-01-01

The results of industrial research on co-combustion of solid recovered fuel (SRF) with hard coal in a stoker boiler type WR-25 has been presented. The share of SRF in the fuel mixture was 10%. During the co-combustion of SRF, no technological disturbances or significant reduction in energy efficiency of the boiler were noted. Obtained SO2, NOx and CO emissions were comparable with coal combustion but dust emissions increased. During combustion of the coal mixture with a 10% share of SRF in the test boiler WR-25, the emission standards established for the combustion of the dedicated fuel were met. However, comparison of obtained emission results with the emission standards established for co-incineration of waste, revealed the exceedance of permissible levels of HCl, dust, heavy metals, dioxins and furans. Additionally, the residence time of flue gases in over 850°C conditions for the test boiler WR-25 was too short (1.3 seconds) in refer to the legislative requirements (2 seconds) for the thermal conversion of waste.

Energy and emission aspects of co-combustion solid recovered fuel with coal in a stoker boiler

Directory of Open Access Journals (Sweden)

Wasielewski Ryszard

2018-01-01

Full Text Available The results of industrial research on co-combustion of solid recovered fuel (SRF with hard coal in a stoker boiler type WR-25 has been presented. The share of SRF in the fuel mixture was 10%. During the co-combustion of SRF, no technological disturbances or significant reduction in energy efficiency of the boiler were noted. Obtained SO2, NOx and CO emissions were comparable with coal combustion but dust emissions increased. During combustion of the coal mixture with a 10% share of SRF in the test boiler WR-25, the emission standards established for the combustion of the dedicated fuel were met. However, comparison of obtained emission results with the emission standards established for co-incineration of waste, revealed the exceedance of permissible levels of HCl, dust, heavy metals, dioxins and furans. Additionally, the residence time of flue gases in over 850°C conditions for the test boiler WR-25 was too short (1.3 seconds in refer to the legislative requirements (2 seconds for the thermal conversion of waste.

Optimized scheme in coal-fired boiler combustion based on information entropy and modified K-prototypes algorithm

Science.gov (United States)

Gu, Hui; Zhu, Hongxia; Cui, Yanfeng; Si, Fengqi; Xue, Rui; Xi, Han; Zhang, Jiayu

2018-06-01

An integrated combustion optimization scheme is proposed for the combined considering the restriction in coal-fired boiler combustion efficiency and outlet NOx emissions. Continuous attribute discretization and reduction techniques are handled as optimization preparation by E-Cluster and C_RED methods, in which the segmentation numbers don't need to be provided in advance and can be continuously adapted with data characters. In order to obtain results of multi-objections with clustering method for mixed data, a modified K-prototypes algorithm is then proposed. This algorithm can be divided into two stages as K-prototypes algorithm for clustering number self-adaptation and clustering for multi-objective optimization, respectively. Field tests were carried out at a 660 MW coal-fired boiler to provide real data as a case study for controllable attribute discretization and reduction in boiler system and obtaining optimization parameters considering [ maxηb, minyNOx ] multi-objective rule.

Improvement of efficiency by proportional and integral control for compact boiler; Shoyoryo boiler no renzoku seigyo (P.I seigyo) ni yoru seino kaizen

Energy Technology Data Exchange (ETDEWEB)

Yanagida, T. [Kawasaki Thermal Engineering Co. Ltd., Shiga (Japan)

1998-10-01

Efficiency of a compact boiler is improved by the introduction of a continuous P.I. control. It is controlled by the following procedure. The proportional control, which controls magnitude of combustion in proportion to a load requirement, is combined with an integral control function which keeps steam pressure at a given level, in order to stabilize steam pressure at a level comparable to that of a large, water-tube type boiler. A stable steam pressure is realized by including control of make-up water supply, to minimize the effects of water supply on steam pressure. The effects of characteristics of the combustion valve on control are relaxed by programming. In addition to the above, rotational speed of the motor for the forced draft fan is controlled for each load level, to reduce power consumption. These bring improved quality of steam, i.e., stabilized steam pressure, improved follow-up characteristics of the steam and secured dryness of the steam. Energy-saving is also achieved, i.e., reduction of noise and power consumption at a low combustion load are achieved by improved real boiler efficiency and inverter-aided control of the forced draft fan. Low-NOx burners are adopted, to abate NOx content to 60ppm or less at any load. 16 figs.

Environmental control implications of generating electric power from coal. 1977 technology status report. Appendix D. Assessment of NO/sub x/ control technology for coal fired utility boilers. [Low-excess-air, staged combustion, flu gas recirculation and burner design

Energy Technology Data Exchange (ETDEWEB)

1977-12-01

An NOx control technology assessment study was conducted to examine the effectiveness of low-excess-air firing, staged combustion, flue gas recirculation, and current burner/boiler designs as applied to coal-fired utility boilers. Significant variations in NOx emissions exist with boiler type, firing method, and coal type, but a relative comparison of emissions control performance, cost, and operational considerations is presented for each method. The study emphasized the numerous operational factors that are of major importance to the user in selecting and implementing a combustion modification technique. Staged combustion and low-excess-air operation were identified as the most cost-effective methods for existing units. Close control of local air/fuel ratios and rigorous combustion equipment maintenance are essential to the success of both methods. Flue gas recirculation is relatively ineffective and has the added concern of tube erosion. More research is needed to resolve potential corrosion concerns with low-NOx operating modes. Low-NOx burners in conjunction with a compartmentalized windbox are capable of meeting a 0.6-lb/million Btu emission level on new units. Advanced burner designs are being developed to meet research emission goals of approximately 0.25 lb/MBtu.

Experiences in sulphur capture in a 30 MWth Circulating Fluidized Bed boiler under oxy-combustion conditions

International Nuclear Information System (INIS)

Gómez, M.; Fernández, A.; Llavona, I.; Kuivalainen, R.

2014-01-01

CO 2 and SO 2 from fossil fuel combustion are contributors to greenhouse effect and acid rain respectively. Oxy-combustion technology produces a highly concentrated CO 2 stream almost ready for capture. Circulating Fluidized Bed (CFB) boiler technology allows in-situ injection of calcium-based sorbents for efficient SO 2 capture. CIUDEN's 30 MWth CFB boiler, supplied by Foster Wheeler and located at the Technology Development Centre for CO 2 Capture and Transport (es.CO 2 ) in Spain, is the first of its kind for executing test runs at large pilot scale under both air-combustion and oxy-combustion conditions. In this work, SO 2 emissions under different scenarios have been evaluated. Variables such as limestone composition, Ca/S molar ratio and bed temperature among others have been considered along different test runs in both air-combustion and oxy-combustion conditions to analyse its influence on SO 2 abatement. Fly and bottom ash, together with flue gas analysis have been carried-out. Desulphurization performance tests results are presented. - Highlights: •Sulphur capture efficiency (%) was higher in oxy-combustion compared to air-combustion in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. •For a Ca/S molar ratio higher than 2.6 there was barely any improvement on sulphur capture efficiency for both air-combustion and oxy-combustion conditions in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. •Optimum temperature for sulphur capture at a fixed Ca/S molar ratio is around 880–890 °C under oxy-combustion conditions and for anthracite coal with limestone as sorbent in a 30 MW thermal CFB boiler

Analysis of selected problems of biomass combustion process in batch boilers - experimental and numerical approach

Science.gov (United States)

Szubel, Mateusz

2016-03-01

It is possible to list numerous groups of heating units that are used in households, such as boilers, stoves and units used as supporting heat sources, namely fireplaces. In each case, however, the same operational problems may be evoked [1]. To understand the causes of energy losses in a boiler system, a proper definition of significant elements of the unit's heat balance is necessary. In the group of energy losses, the flue gas loss and the incomplete combustion loss are the most significant factors. The problem with the loss resulting from incomplete combustion, which is related to the presence of combustible substances in the exhaust, is especially significant in case of biomass boilers [2, 3]. The paper presents results of the research and the optimisation of the biomass combustion process in the 180 kW batch boiler. The studies described have been focused on the reduction of the pollutants emission, which was primarily realised by the modifications of the air feeding system. Results of the experiments and the CFD simulations have been compared and discussed. Both in case of the model as well as the experiment, positive influence of the modifications on the emission have been observed.

Systematic Field Study of NO(x) Emission Control Methods for Utility Boilers.

Science.gov (United States)

Bartok, William; And Others

A utility boiler field test program was conducted. The objectives were to determine new or improved NO (x) emission factors by fossil fuel type and boiler design, and to assess the scope of applicability of combustion modification techniques for controlling NO (x) emissions from such installations. A statistically designed test program was…

Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

Energy Technology Data Exchange (ETDEWEB)

Kung, Steven; Rapp, Robert

2014-08-31

A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in

Analysis of selected problems of biomass combustion process in batch boilers - experimental and numerical approach

Directory of Open Access Journals (Sweden)

Szubel Mateusz

2016-01-01

Full Text Available It is possible to list numerous groups of heating units that are used in households, such as boilers, stoves and units used as supporting heat sources, namely fireplaces. In each case, however, the same operational problems may be evoked [1]. To understand the causes of energy losses in a boiler system, a proper definition of significant elements of the unit’s heat balance is necessary. In the group of energy losses, the flue gas loss and the incomplete combustion loss are the most significant factors. The problem with the loss resulting from incomplete combustion, which is related to the presence of combustible substances in the exhaust, is especially significant in case of biomass boilers [2, 3]. The paper presents results of the research and the optimisation of the biomass combustion process in the 180 kW batch boiler. The studies described have been focused on the reduction of the pollutants emission, which was primarily realised by the modifications of the air feeding system. Results of the experiments and the CFD simulations have been compared and discussed. Both in case of the model as well as the experiment, positive influence of the modifications on the emission have been observed.

Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MW_th Boiler Simulation Facility

Energy Technology Data Exchange (ETDEWEB)

Levasseur, Armand

2014-04-30

Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs; Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF); Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools; Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems; Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost; and, Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project is scheduled for completion by April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a matrix of

Numerical investigations of combustion and emissions of syngas as compared to methane in a 200 MW package boiler

International Nuclear Information System (INIS)

Habib, Mohamed A.; Mokheimer, Esmail M.A.; Sanusi, Sofihullahi Y.; Nemitallah, Medhat A.

2014-01-01

Highlights: • Syngas combustion is numerically investigated in a two-burner 200 MW package boiler. • Different syngas compositions were considered for combustion with air. • The 33% CO:67% H 2 syngas composition was found to have the shortest flame. • The boiler exit temperature was found to increase with the increase of hydrogen contents. • The 50% CO:50% H 2 syngas composition had the best combustion characteristics. - Abstract: During the last decades, focus has been made on the use of syngas instead of conventional hydrocarbon fuels targeting NO x emission reduction in the exhaust gases. With advances in solar-steam methane reforming for the production of synthesis gas, the applicability of syngas at industrial scale becomes imperative. In the present work, syngas combustion and emission characteristics are numerically investigated and compared with the case of pure methane combustion in a two-burner 200 MW package boiler. A detailed reaction kinetics mechanism of 21 steps and 11 species was considered for the modeling of syngas–air combustion. Different syngas compositions were considered for combustion with air including 67% CO:33% H 2 , 50% CO:50% H 2 and 33% CO:67% H 2 . The results showed a combustion delay in case of pure methane combustion as compared to syngas combustion. The case of 33% CO:67% H 2 syngas composition was found to have the shortest flame as compared to that of other syngas compositions. The case of 50% CO:50% H 2 syngas resulted in lowest maximum boiler temperature while 67% CO:33% H 2 syngas resulted in highest maximum boiler temperature. The boiler exit temperature was found to increase with the increase of hydrogen content in the syngas. The excess air factor was found to have a significant effect on both CO and NO x emissions. NO x emission decreases by about 30% when the amount of excess air is increased from 5% to 25%, which is very promising. Among the tested syngas compositions, the 50% CO:50% H 2 syngas composition

Investigations of combustion process in combined cooker-boiler fired on solid fuels

Directory of Open Access Journals (Sweden)

Stojiljković Dragoslava D.

2006-01-01

Full Text Available The aim of the investigation was to make some reconstructions on the existing stove used for cooking and baking and to obtain the combined cooker-boiler which will fulfill the demands of European standard EN 12815. Implementation of modern scientific achievements in the field of combustion on stoves and furnaces fired on solid fuels was used. During the investigations four various constructions were made with different fresh air inlet and secondary air supply with the intention to obtain more complete combustion with increased efficiency and reduced CO emission. Three different fuels were used: firewood, coal, and wood briquette. A numerous parameters were measured: fuel weight changes during the combustion process, temperature of inlet and outlet water, flue gas composition (O2, CO, SO2, CO2, NOx, flue gas temperature, ash quantity etc. The result of the investigations is the stove with the efficiency of more than 75% - boiler Class 1 (according EN 12815 and CO emission of about 1% v/v. The results obtained during the measurements were used as parameters for modeling of combustion process. .

THREE-STAGE COMBUSTION (REBURNING) ON A FULL SCALE OPERATING BOILER IN THE U.S.S.R.

Science.gov (United States)

The report gives results of a program to complete preliminary design of a three- stage combustion (reburn) system for nitrogen oxide (NOx) emissions control on an operating boiler in the U. S.S. R. he program to design the reburn system consisted of five tasks: visiting the Ladyz...

Three-dimensional computer simulation for combustion and NO{sub x} emission in a grate fired boiler at Baeckhamars, Sweden. Technical report[(Baeckhammars Bruk)

Energy Technology Data Exchange (ETDEWEB)

Dong Wei [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

2000-05-01

bark boiler conclude that the Ecotube system is quite effective for secondary air distribution and improves combustion after retrofitting the combustor in an old boiler. The numerical simulation resulted in the flow pattern, temperature and chemical species distributions of the boiler that could be used to draw the following conclusions: (1) The velocity distribution of the primary air is not significant for the flow pattern and mixing in the boiler. (2) The secondary air jet system 'Ecotube' controls the flow distribution in the boiler. (3) The velocity of the secondary air is much higher than that of the primary air and strongly influences the fuel combustion on the bed. Species can be fully mixed with the injection of secondary air. Therefore, the first or main combustion zone can be considered as a well-stirred reactor, whilst the upper furnace works almost as a 'plug flow reactor' which gives sufficient residence time for CO conversion and low NO{sub x} emission. (4) The Ecotube system is effective for secondary air distribution in the boiler and improves the combustion after retrofitting the combustion chamber in the old boiler. It renders the flame in main combustion zone quite evenly. (5) The results can be used to aid design, retrofit and improve the industrial incinerators.

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Adams, Bradley R. [Univ. of Utah, Salt Lake City, UT (United States); Fry, Andrew R. [Univ. of Utah, Salt Lake City, UT (United States); Senior, Constance L. [Univ. of Utah, Salt Lake City, UT (United States); Shim, Hong Shig [Univ. of Utah, Salt Lake City, UT (United States); Otten, Brydger Van [Univ. of Utah, Salt Lake City, UT (United States); Wendt, Jost [Univ. of Utah, Salt Lake City, UT (United States); Shaddix, Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Tree, Dale [Brigham Young Univ., Provo, UT (United States)

2010-06-01

This report summarizes Year 2 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Year 2 focused extensively on obtaining experimental data from the bench-scale, lab-scale and pilot-scale reactors. These data will be used to refine and validate submodels to be implemented in CFD simulations of full-scale boiler retrofits. Program tasks are on schedule for Year 3 completion. Both Year 2 milestones were completed on schedule and within budget.

Intelligent Combustion. A gas boiler with a new control and safety device using the signals of a semiconductor-sensor

International Nuclear Information System (INIS)

Rusche, S.; Kostrzewa, G.

1999-01-01

The present controls of small gas boilers use an actual differential pressure of the flowing air to regulate the gas valve. It is also possible to combine the change of the gas flow rate and the air volume mechanically. In both of these methods, it is neglected that the air volume required for complete combustion is strongly affected by changing gas quality. The article discusses the use of a BaSnO3 semiconductor control sensor, which is heated by the flame and changes electrical resistance with temperature, O2 and CO content in the burning chamber. It also describes a new burner concept using the sensor

Advanced process control for solid fuel boilers. Phase 2; Avancerad processtyrning av fastbraensleeldade rostpannor. Etapp 2

Energy Technology Data Exchange (ETDEWEB)

Ehleskog, Rickard; Lundborg, Rickard; Schuster, Robert; Wrangensten, Lars [AaF-Energikonsult AB, Stockholm (Sweden)

2002-04-01

AaF-Energikonsult AB runs within the research programme 'Applied combustion technology' a bigger project under the title 'Possibilities to improved operation of forest-industrial bark boilers by optimised combustion control'. In the project several measures have been identified, that can help to improve the conditions favourable for the combustion and fluid dynamic, for four selected reference grate boilers and grate boilers in general. The boiler at Billerud's paper mill, which is underlying to this project in several ways, is now being rebuilt. During the modifications of the boiler the existing control system will be modified with modern technique to enable operation with low emissions. The new control system consists of several parts, of witch the IR-based ones for fuel input and grate feeding are two totally separated systems. The pressure of the dome, i.e. the effect of the boiler, is the most superior parameter, and is regulated with the combustion air. Amounts of secondary and tertiary air are quoted to the total combustion airflow. The primary oxygen level is primarily regulated with the tertiary air. But if this won't be done without the tertiary air to diverge from de defined working area, the secondary air will assist. The oxygen set point is constantly decreasing until the CO-level exceeds a defined level. Then, the set point will be momentary increased. CFD-calculations have been performed for the modified boiler in Karlsborg for two different loads. The simulations clearly show that the flue gases have a more even retention time in the modified boiler and that the flow pattern is significantly improved. However, concentration gradients of oxygen and temperature gradients still exist. The conclusion is that there is a potential for further improving of the air and flue gas control strategies. The following new control strategies are proposed in the project based on conventional analyse technology; If the furnace

Boiler conversions for biomass

Energy Technology Data Exchange (ETDEWEB)

Kinni, J [Tampella Power Inc., Tampere (Finland)

1997-12-31

Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

Boiler conversions for biomass

Energy Technology Data Exchange (ETDEWEB)

Kinni, J. [Tampella Power Inc., Tampere (Finland)

1996-12-31

Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

Reprint of “Experiences in sulphur capture in a 30 MWth Circulating Fluidized Bed boiler under oxy-combustion conditions”

International Nuclear Information System (INIS)

Gómez, M.; Fernández, A.; Llavona, I.; Kuivalainen, R.

2015-01-01

CO 2 and SO 2 from fossil fuel combustion are contributors to greenhouse effect and acid rain respectively. Oxy-combustion technology produces a highly concentrated CO 2 stream almost ready for capture. Circulating Fluidized Bed (CFB) boiler technology allows in-situ injection of calcium-based sorbents for efficient SO 2 capture. CIUDEN's 30 MWth CFB boiler, supplied by Foster Wheeler and located at the Technology Development Centre for CO 2 Capture and Transport (es.CO 2 ) in Spain, is the first of its kind for executing test runs at large pilot scale under both air-combustion and oxy-combustion conditions. In this work, SO 2 emissions under different scenarios have been evaluated. Variables such as limestone composition, Ca/S molar ratio and bed temperature among others have been considered along different test runs in both air-combustion and oxy-combustion conditions to analyse its influence on SO 2 abatement. Fly and bottom ash, together with flue gas analysis have been carried-out. Desulphurization performance tests results are presented. - Highlights: • Sulphur capture efficiency (%) was higher in oxy-combustion compared to air-combustion in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. • For a Ca/S molar ratio higher than 2.6 there was barely any improvement on sulphur capture efficiency for both air-combustion and oxy-combustion conditions in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. • Optimum temperature for sulphur capture at a fixed Ca/S molar ratio is around 880–890 °C under oxy-combustion conditions and for anthracite coal with limestone as sorbent in a 30 MW thermal CFB boiler

Slagging behavior of upgraded brown coal and bituminous coal in 145 MW practical coal combustion boiler

Energy Technology Data Exchange (ETDEWEB)

Akiyama, Katsuya; Pak, Haeyang; Takubo, Yoji [Kobe Steel, Ltd, Kobe (Japan). Mechanical Engineering Research Lab.; Tada, Toshiya [Kobe Steel, Ltd, Takasago (Japan). Coal and Energy Technology Dept.; Ueki, Yasuaki [Nagoya Univ. (Japan). Energy Science Div.; Yoshiie, Ryo; Naruse, Ichiro [Nagoya Univ. (Japan). Dept. of Mechanical Science and Engineering

2013-07-01

The purpose of this study is to quantitatively evaluate behaviors of ash deposition during combustion of Upgraded Brown Coal (UBC) and bituminous coal in a 145 MW practical coal combustion boiler. A blended coal consisting 20 wt% of the UBC and 80 wt% of the bituminous coal was burned for the combustion tests. Before the actual ash deposition tests, the molten slag fractions of ash calculated by chemical equilibrium calculations under the combustion condition was adopted as one of the indices to estimate the tendency of ash deposition. The calculation results showed that the molten slag fraction for UBC ash reached approximately 90% at 1,523 K. However, that for the blended coal ash became about 50%. These calculation results mean that blending the UBC with a bituminous coal played a role in decreasing the molten slag fraction. Next, the ash deposition tests were conducted, using a practical pulverized coal combustion boiler. A water-cooled stainless-steel tube was inserted in locations at 1,523 K in the boiler to measure the amount of ash deposits. The results showed that the mass of deposited ash for the blended coal increased and shape of the deposited ash particles on the tube became large and spherical. This is because the molten slag fraction in ash for the blended coal at 1,523 K increased and the surface of deposited ash became sticky. However, the mass of the deposited ash for the blended coal did not greatly increase and no slagging problems occurred for 8 days of boiler operation under the present blending conditions. Therefore, appropriate blending of the UBC with a bituminous coal enables the UBC to be used with a low ash melting point without any ash deposition problems in a practical boiler.

Distributed parameter modeling and simulation for the evaporation system of a controlled circulation boiler based on 3-D combustion monitoring

International Nuclear Information System (INIS)

Chu Yuntao; Lou Chun; Cheng Qiang; Zhou Huaichun

2008-01-01

In this paper, a dynamic, distributed parameter model for the evaporation system of a controlled circulation boiler was developed. As an essential basis, the 3-D temperature distribution and the average emissivity of the particle phase inside its furnace can be got by a flame image processing technique from multiple, visible flame image detectors in a real-time combustion monitoring system. Then the transient, 2-D radiation flux can be obtained by solving a set of energy balance equations for the water wall elements, which serves as a distributed boundary condition for the dynamic, distributed parameter model proposed for the evaporation system. For large change of the boiler load, two important parameters, the correction factor of equivalent flame emissivity and the coefficient of the steam mass flow rate at the outlet of the drum, were determined using the operation data from a 300 MW boiler. The model was validated by comparing the simulation results for some main steam parameters of the system with those from measurements. Besides that, the transient distributions of the parameters, such as the steam quality and the mass velocity, were predicted by the model. This model can be used for on-line calculation or off-line prediction of the local abnormal phenomena occurring on the water walls, forming an important basis to effectively evaluate the security and the reliability of a power plant boiler

Reduction of NOx and particulate emissions from coal-fired boilers by modification of coal nozzles and combustion tuning

Energy Technology Data Exchange (ETDEWEB)

Chudnovsky, B.; Talanker, A.; Mugenstein, A.; Shpon, G.; Vikhansky, A.; Elperin, T.; Bar-Ziv, E.; Bockelie, M.; Eddings, E.; Sarofim, A.F. [Israel Electric Corporation, Haifa (Israel). Engineering Division

2001-07-01

In the present paper two issues are discussed: the effect of the burner replacement on boiler performance and NOx emissions and the effect of the burner replacement on performance and efficiency of electrostatic precipitators (ESP). We also have experimented with different coal types and found the coals that together with combustion tuning met commonly accepted emission limits for NOx (less than 600 mg/dNm{sup 3}) and levels of carbon in fly ash (LOI) (approximately 5-6%) for existing boilers without low NOx burners. Our measurements were accompanied by computer simulations of the combustion of the combustion process in the boiler. Special attention was paid to detailed simulation of the flow and ignition in the near-burner zone. 7 refs., 12 figs., 5 tabs.

Emission of PCDD/F, PCB, and HCB from combustion of firewood and pellets in residential stoves and boilers.

Science.gov (United States)

Hedman, Björn; Naslund, Morgan; Marklund, Stellan

2006-08-15

To assess potential emissions of polychlorinated dibenzo-p-dioxins (PCDDs), polychlorinated dibenzofurans (PCDFs), polychlorinated biphenyls (PCBs), and hexachlorobenzene (HCB) from residential combustion of biofuels, experiments were performed in which various types of pellets and firewood were combusted in four types of stoves and boilers, with both full and reduced rates of air supply. Intermittent combustion of wood pellets resulted in emissions of 11 ng-(WHO-TEQ)/kg combusted fuel (dry weight). A modern, environmentally certified boiler yielded somewhat lower emissions of PCCD/F and PCB than a wood stove. Both gave <0.1 ng(WHO-TEQ)/m3n (1.3-6.5 ng(WHO-TEQ)/kg) and considerably lower emissions than an old boiler (7.0-13 ng(WHO-TEQ)/kg). No positive effect on emissions could be observed in full air combustion (simulating the use of a heat storage tank) compared to combustion with reduced air. Two of the wood combustion experiments included paper and plastic waste fuels. Chlorine-containing plastic waste gave rise to high emissions: ca. 310 ng(WHO-TEQ)/ kg over the whole combustion cycle. The homologue profiles of PCDD/Fs show characteristic differences between ashes and flue gas from combustions with different levels of air supply. These differences do not, however, seem to have any correlation to the relative amount of toxic congeners.

Development of Cost Effective Oxy-Combustion Retrofitting for Coal-Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Hamid Farzan

2010-12-31

The overall objective of this project is to further develop the oxy-combustion technology for commercial retrofit in existing wall-fired and Cyclone boilers by 2012. To meet this goal, a research project was conducted that included pilot-scale testing and a full-scale engineering and economic analysis.

Staged combustion - main method for suppressing nitrogen oxides in pulverized-coal fired boilers

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R. (Vsesoyuznyi Teplotekhnicheskii Institut (USSR))

1989-08-01

Describes principles behind staged combustion, which is based on organizing furnace operations so that only part of the air from the fuel is taken into the furnace. The remaining air, which is needed for combustion, is fed as a tertiary blast jet into the intermediate flame zone. Following inflammation and combustion of the volatile matter, the oxygen concentration in the flame drops sharply causing a retardation of the oxidation reactions forming NO and an intensification of the reactions causing the nitrogen-containing radicals NH{sub i} and CN to be converted into N{sub 2}. When the reducing agents CO, H{sub 2} and CH{sub 4} are present in certain flame zones, even the nitrogen oxide is reduced to N{sub 2}. The NO concentrations in the flame are reduced until the jet of tertiary air is introduced. Discusses with reference to practice in the USA and Western Europe how to achieve maximum effect of this method for different types of boiler and presents the results of observations of the introduction of staged combustion to the BKZ-210-140 boiler burning Kuznetsk gassy coal. 5 refs.

Development of pressurized internally circulating fluidized bed combustion technology; Kaatsu naibu junkan ryudosho boiler no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Ishihara, I [Center for Coal Utilization, Japan, Tokyo (Japan); Nagato, S; Toyoda, S [Ebara Corp., Tokyo (Japan)

1996-09-01

The paper introduced support research on element technology needed for the design of hot models of the pressurized internally circulating fluidized bed combustion boiler in fiscal 1995 and specifications for testing facilities of 4MWt hot models after finishing the basic plan. The support research was conduced as follows: (a) In the test for analysis of cold model fluidization, it was confirmed that each characteristic value of hot models is higher than the target value. Further, calculation parameters required for computer simulation were measured and data on the design of air diffusion nozzle for 1 chamber wind box were sampled. (b) In the CWP conveyance characteristic survey, it was confirmed that it is possible to produce CWP having favorable properties. It was also confirmed that favorable conveyability can be maintained even if the piping size was reduced down to 25A. (c) In the gas pressure reducing test, basic data required for the design of gas pressure reducing equipment were sampled. Specifications for the fluidized bed combustion boiler of hot models are as follows: evaporation amount: 3070kg/h, steam pressure: 1.77MPa, fuel supply amount: 600kg-coal/h, boiler body: cylinder shape water tube internally circulating fluidized bed combustion boiler. 4 refs., 4 figs.

Data-Reconciliation Based Fault-Tolerant Model Predictive Control for a Biomass Boiler

Directory of Open Access Journals (Sweden)

Palash Sarkar

2017-02-01

Full Text Available This paper presents a novel, effective method to handle critical sensor faults affecting a control system devised to operate a biomass boiler. In particular, the proposed method consists of integrating a data reconciliation algorithm in a model predictive control loop, so as to annihilate the effects of faults occurring in the sensor of the flue gas oxygen concentration, by feeding the controller with the reconciled measurements. Indeed, the oxygen content in flue gas is a key variable in control of biomass boilers due its close connections with both combustion efficiency and polluting emissions. The main benefit of including the data reconciliation algorithm in the loop, as a fault tolerant component, with respect to applying standard fault tolerant methods, is that controller reconfiguration is not required anymore, since the original controller operates on the restored, reliable data. The integrated data reconciliation–model predictive control (MPC strategy has been validated by running simulations on a specific type of biomass boiler—the KPA Unicon BioGrate boiler.

Modeling and experiments of biomass combustion in a large-scale grate boiler

DEFF Research Database (Denmark)

Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

2007-01-01

is inherently more difficult due to the complexity of the solid biomass fuel bed on the grate, the turbulent reacting flow in the combustion chamber and the intensive interaction between them. This paper presents the CFD validation efforts for a modern large-scale biomass-fired grate boiler. Modeling...... and experiments are both done for the grate boiler. The comparison between them shows an overall acceptable agreement in tendency. However at some measuring ports, big discrepancies between the modeling and the experiments are observed, mainly because the modeling-based boundary conditions (BCs) could differ...

Computer control for the Tampella double-grate boiler. Tampella-kaksoisarinan toiminnan ja arinapolton ohjaustutkimus

Energy Technology Data Exchange (ETDEWEB)

Imelaeinen, K; Petaenen, P; Koskela, O; Sutinen, R

1986-01-01

Most of the new boilers recently installed in Finland are multifuel boilers using woodwastes and peat as the main fuel. Although burning of woodwastes and peat is economically most attractive, noticeable difficulties are encountered in the combustion control due to such fuel characteristics as varying physical properties, moisture value etc. In this project a control strategy was developed for the Tampella double-grate boiler. Special attention was paid to the grate burning properties and the function of the mechanical grate. The control system consists of the optimization of the Tampella multifuel boiler (K10) and the steam levelling control system of the power plant. Because of the rapid load fluctuations caused by boarding machine web breaks or fluctuations in digester house steam demand, a steam network levelling system was installed in the power plant. The main object of the project was to minimize oil burning in the K10-boiler and the whole power plant and the optimization of grate burning. The practical results of the mechanical grate function control and air distribution optimization are very encouraging. During normal operation boiler pressure and excess oxygen are very stable compared with other grate boilers. The response time of boiler load changes is also very fast compared to other boilers of this type. The main object of the whole boiler installation project was to decrease oil consumption by effective burning of domestic fuels. This object was attained better than was predicted.

Increase of efficiency and reliability of liquid fuel combustion in small-sized boilers

Science.gov (United States)

Roslyakov, P. V.; Proskurin, Yu V.; Ionkin, I. L.

2017-11-01

One of the ways to increase the efficiency of using fuels is to create highly efficient domestic energy equipment, in particular small-sized hot-water boilers in autonomous heating systems. Increasing the efficiency of the boiler requires a reduction in the temperature of the flue gases leaving, which, in turn, can be achieved by installing additional heating surfaces. The purpose of this work was to determine the principal design solutions and to develop a draft design for a high-efficiency 3-MW hot-water boiler using crude oil as its main fuel. Ensuring a high efficiency of the boiler is realized through the use of an external remote economizer, which makes it possible to reduce the dimensions of the boiler, facilitate the layout of equipment in a limited size block-modular boiler house and virtually eliminate low-temperature corrosion of boiler heat exchange surfaces. In the article the variants of execution of the water boiler and remote economizer are considered and the preliminary design calculations of the remote economizer for various schemes of the boiler layout in the Boiler Designer software package are made. Based on the results of the studies, a scheme was chosen with a three-way boiler and a two-way remote economizer. The design of a three-way fire tube hot water boiler and an external economizer with an internal arrangement of the collectors, providing for its location above the boiler in a block-modular boiler house and providing access for servicing both a remote economizer and a hot water boiler, is proposed. Its mass-dimensional and design parameters are determined. In the software package Boiler Designer thermal, hydraulic and aerodynamic calculations of the developed fire tube boiler have been performed. Optimization of the boiler design was performed, providing the required 94% efficiency value for crude oil combustion. The description of the developed flue and fire-tube hot water boiler and the value of the main design and technical and

Effects of combustion and operating conditions on PCDD/PCDF emissions from power boilers burning salt-laden wood waste.

Science.gov (United States)

Leclerc, Denys; Duo, Wen Li; Vessey, Michelle

2006-04-01

This paper discusses the effects of combustion conditions on PCDD/PCDF emissions from pulp and paper power boilers burning salt-laden wood waste. We found no correlation between PCDD/PCDF emissions and carbon monoxide emissions. A good correlation was, however, observed between PCDD/PCDF emissions and the concentration of stack polynuclear aromatic hydrocarbons (PAHs) in the absence of TDF addition. Thus, poor combustion conditions responsible for the formation of products of incomplete combustion (PICs), such as PAHs and PCDD/PCDF precursors, increase PCDD/PCDF emissions. PAH concentrations increased with higher boiler load and/or low oxygen concentrations at the boiler exit, probably because of lower available residence times and insufficient excess air. Our findings are consistent with the current understanding that high ash carbon content generally favours heterogeneous reactions leading to either de novo synthesis of PCDD/PCDFs or their direct formation from precursors. We also found that, in grate-fired boilers, a linear increase in the grate/lower furnace temperature produces an exponential decrease in PCDD/PCDF emissions. Although the extent of this effect appears to be mill-specific, particularly at low temperatures, the results indicate that increasing the combustion temperature may decrease PCDD/PCDF emissions. It must be noted, however, that there are other variables, such as elevated ESP and stack temperatures, a high hog salt content, the presence of large amounts of PICs and a high Cl/S ratio, which contribute to higher PCDD/PCDFs emissions. Therefore, higher combustion temperatures, by themselves, will not necessarily result in low PCDD/PCDFs emissions.

Efficiency assessment of bi-radiated screens and improved convective set of tubes during the modernization of PTVM-100 tower hot-water boiler based on controlled all-mode mathematic models of boilers on Boiler Designer software

Science.gov (United States)

Orumbayev, R. K.; Kibarin, A. A.; Khodanova, T. V.; Korobkov, M. S.

2018-03-01

This work contains analysis of technical values of tower hot-water boiler PTVM-100 when operating on gas and oil residual. After the test it became clear that due to the construction deficiency during the combustion of oil residual, it is not possible to provide long-term production of heat. There is also given a short review on modernization of PTVM-100 hot-water boilers. With the help of calculations based on controlled all-mode mathematic modules of hot-water boilers in BOILER DESIGNER software, it was shown that boiler modernization by use of bi-radiated screens and new convective set of tubes allows decreasing sufficiently the temperature of combustor output gases and increase reliability of boiler operation. Constructive changes of boiler unit suggested by authors of this work, along with increase of boiler’s operation reliability also allow to improve it’s heat production rates and efficiency rate up to 90,5% when operating on fuel oil and outdoor installation option.

Deposit Formation in a 150 MWe Utility PF-Boiler during Co-combustion of Coal and Straw

DEFF Research Database (Denmark)

Andersen, Karin Hedebo; Frandsen, Flemming; Hansen, P. F. B.

2000-01-01

A conventional pc-fired boiler at the Danish energy company I/S Midtkraft has been converted to coal-straw co-combustion, and a 2 year demonstration program was initiated in January 1996, addressing several aspects of coal-straw co-combustion. Deposition trials were performed as part of the demon......A conventional pc-fired boiler at the Danish energy company I/S Midtkraft has been converted to coal-straw co-combustion, and a 2 year demonstration program was initiated in January 1996, addressing several aspects of coal-straw co-combustion. Deposition trials were performed as part...... problematic deposits. Go-firing straw also caused a change in the structure of the upstream deposits. During coal combustion an ordered, "finger" structure of the larger particles with small particles between was observed, whereas during co-combustion a more random deposition of the larger particles among...... arise when burning other coals, particularly coals with a high S or alkali metal content or a low content of ash. The behavior of K, Ca, S, and Cl was evaluated by use of thermodynamic calculations. The thermodynamically stable species agree with the observed behavior in the experiments, i.e. formation...

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Bradley Adams; Andrew Fry; Constance Senior; Hong Shim; Huafeng Wang; Jost Wendt; Christopher Shaddix

2009-06-30

This report summarizes Year 1 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Through the course of Year 1 activities, great progress was made toward understanding the issues associated with oxy-combustion retrofit of coal-fired boilers. All four Year 1 milestones and objectives have been, or will be, completed on schedule and within budget. Progress in the four milestone areas may be summarized as follows: • University of Utah has performed size segregated ash composition measurements in the Oxy-Fuel Combustor (OFC). These experiments indicate that oxy-combustion retrofit may impact ash aerosol mineral matter composition. Both flame temperature and flue gas composition have been observed to influence the concentration of calcium, magnesium and iron in the fine particulate. This could in turn impact boiler fouling and slagging. • Sandia National Labs has shown that char oxidation rate is dependent on particle size (for sizes between 60 and 100 microns) by performing fundamental simulations of reacting char particles. These predictions will be verified by making time-resolved optical measurements of char particle temperature, velocity and size in bench-scale experiments before the end of Year 1. • REI and Siemens have completed the design of an oxy-research burner that will be mounted on University of Utah’s pilot-scale furnace, the L1500. This burner will accommodate a wide range of O2, FGR and mixing strategies under conditions relevant for utility boiler operation. Through CFD modeling of the different burner designs, it was determined that the key factor influencing flame stabilization location is particle heat-up rate. The new oxy-research burner and associated equipment is scheduled for delivery before the end of Year 1. • REI has completed a literature survey of slagging and

Experimental determination of temperatures of the inner wall of a boiler combustion chamber for the purpose of verification of a CFD model

Directory of Open Access Journals (Sweden)

Petr Trávníček

2011-01-01

Full Text Available The paper focuses on the non-destructive method of determination of temperatures in the boiler combustion chamber. This method proves to be significant mainly as regards CFD (Computational Fluid Dynamics simulations of combustion processes, in case of which it is subsequently advisable to verify the data calculated using CFD software application with the actually measured data. Verification of the method was based on usage of reference combustion equipment (130 kW which performs combustion of a mixture of waste sawdust and shavings originating in the course of production of wooden furniture. Measuring of temperatures inside the combustion chamber is – considering mainly the high temperature values – highly demanding and requires a special type of temperature sensors. Furthermore, as regards standard operation, it is not possible to install such sensors without performing structural alterations of the boiler. Therefore, for the purpose of determination of these temperatures a special experimental device was constructed while exploiting a thermal imaging system used for monitoring of the surface temperature of outer wall of the reference boiler. Temperatures on the wall of the boiler combustion chamber were determined on the basis of data measured using the experimental device as well as data from the thermal imaging system. These values might serve for verification of the respective CFD model of combustion equipment.

Advanced CFD modelling of air and recycled flue gas staging in a waste wood-fired grate boiler for higher combustion efficiency and greater environmental benefits.

Science.gov (United States)

Rajh, Boštjan; Yin, Chungen; Samec, Niko; Hriberšek, Matjaž; Kokalj, Filip; Zadravec, Matej

2018-07-15

Grate-fired boilers are commonly used to burn biomass/wastes for heat and power production. In spite of the recent breakthrough in integration of advanced secondary air systems in grate boilers, grate-firing technology needs to be advanced for higher efficiency and lower emissions. In this paper, innovative staging of combustion air and recycled flue gas in a 13 MW th waste wood-fired grate boiler is comprehensively studied based on a numerical model that has been previously validated. In particular, the effects of the jet momentum, position and orientation of the combustion air and recycled flue gas streams on in-furnace mixing, combustion and pollutant emissions from the boiler are examined. It is found that the optimized air and recycled flue gas jets remarkably enhance mixing and heat transfer, result in a more uniform temperature and velocity distribution, extend the residence time of the combustibles in the hot zone and improve burnout in the boiler. Optimizing the air and recycled flue gas jet configuration can reduce carbon monoxide emission from the boiler by up to 86%, from the current 41.0 ppm to 5.7 ppm. The findings of this study can serve as useful guidelines for novel design and optimization of the combustion air supply and flue gas recycling for grate boilers of this type. Copyright © 2018 Elsevier Ltd. All rights reserved.

Hybrid model of steam boiler

International Nuclear Information System (INIS)

Rusinowski, Henryk; Stanek, Wojciech

2010-01-01

In the case of big energy boilers energy efficiency is usually determined with the application of the indirect method. Flue gas losses and unburnt combustible losses have a significant influence on the boiler's efficiency. To estimate these losses the knowledge of the operating parameters influence on the flue gases temperature and the content of combustible particles in the solid combustion products is necessary. A hybrid model of a boiler developed with the application of both analytical modelling and artificial intelligence is described. The analytical part of the model includes the balance equations. The empirical models express the dependence of the flue gas temperature and the mass fraction of the unburnt combustibles in solid combustion products on the operating parameters of a boiler. The empirical models have been worked out by means of neural and regression modelling.

Reconstruction of industrial boiler type DKVR-13 aiming for combustion of waste materials from oil-yielding production

International Nuclear Information System (INIS)

Gadzhanov, P.

1997-01-01

One of the methods for improving of the energy efficiency is the use of a secondary energy resources such as waste products from industrial processes. In case of the oil extraction a great amount of waste product (sunflower shells) with a good thermal potential is available. During the industrial process from 100 kg raw material 15 kg shells are obtained. The combustion heat is about 1700 kJ/kg. The volatile compounds yield is 66.1%. An installation has been constructed intended to use the waste product from the extraction, consisting of: a water tube boiler with a steam capacity of 20 t/h and two PKM-12 type flue boilers and two DKVR 10-13 type water tube boilers. The DKVR 10-13 type boilers are designed for the production of 22.77 kg/s saturated steam with pressure 1.28 MPa and temperature 194 o C. They have an unified constructional schemes with a two-drum evaporating system and a natural circulation. The furnace has a horizontally evaporation beam washed by the gas flux. The reconstruction is aimed to create condition for the use of the sunflower shells as a main fuel and the natural gas or other fuel as additional. The scheme is one using the sloping bed combustion. 70% of the steam production is due to the shells combustion. Calculations for the grid parameters have been done. An additional heater improves the efficiency with 4.5% and the expected annual fuel saving is 300 t. The introduction of hot air (165 o C) provides both combustion and ecological benefits

Experimental investigation and mathematical modelling of wood combustion in a moving grate boiler

International Nuclear Information System (INIS)

Zhang, Xiaohui; Chen, Qun; Sharifi, Vida; Swithenbank, Jim; Bradford, Richard

2010-01-01

The use of biomass to generate energy offers significant environmental advantages for the reduction in emissions of greenhouse gases. The main objective of this study was to investigate the performance of a small scale biomass heating plant: i.e. combustion characteristics and emissions. An extensive series of experimental tests was carried out at a small scale residential biomass heating plant i.e. wood chip fired boiler. The concentrations of CO, NO x , particulate matter in the flue gas were measured. In addition, mathematical modelling work using FLIC and FLUENT codes was carried out in order to simulate the overall performance of the wood fired heating system. Results showed that pollutant emissions from the boiler were within the relative emission limits. Mass concentration of CO emission was 550-1600 mg/m 3 (10% O 2 ). NO x concentration in the flue gas from the wood chips combustion varied slightly between 28 and 60 ppmv. Mass concentration of PM 10 in the flue gas was 205 mg/m 3 (10% O 2 ) The modelling results showed that most of the fuel was burnt inside the furnace and little CO was released from the system due to the high flue gas temperature in the furnace. The injection of the secondary air provided adequate mixing and favourable combustion conditions in the over-bed chamber in the wood chips fired boiler. This study has shown that the use of wood heating system result in much lower CO 2 emissions than from a fossil fuel e.g. coal fired heating system. (author)

Biomass Combustion Control and Stabilization Using Low-Cost Sensors

Directory of Open Access Journals (Sweden)

Ján Piteľ

2013-01-01

Full Text Available The paper describes methods for biomass combustion process control and burning stabilization based on low-cost sensing of carbon monoxide emissions and oxygen concentration in the flue gas. The designed control system was tested on medium-scale biomass-fired boilers and some results are evaluated and presented in the paper.

Deposit Formation during Coal-Straw Co-Combustion in a Utility PF-Boiler

DEFF Research Database (Denmark)

Andersen, Karin Hedebo

1998-01-01

the combustion conditions, including the method of introduction of the straw to the boiler, as well as the amount of Fe introduced as Pyrite with the coal.No significant effect could be found in the deposition probe samples for an increase in probe metal temperature from 540°C to 620°C. The importance of deposit...... area. The evaluation was performed for an opposed-wall fired and tangentially fired boiler, which are compared to the wall-fired MKS1. Two major aspects were evaluated: The effect of flue gas temperatures and the effect of mixing. However, no final recommandation for choise of boilertype can be given...

A NOx control regulation for electric utility boilers in California

International Nuclear Information System (INIS)

Price, D.R.

1992-01-01

The reduction of oxides of nitrogen emissions is becoming an increasingly important part of ozone attainment plans. As a part of its ozone attainment plan, the Ventura County (California) Air Pollution Control Board adopted in June, 1991, a regulation (Rule 59) to limit oxides of nitrogen emissions from four electrical utility boilers in the county. Rule development took two years and involved considerable public input. The emission limit for each of two 750 megawatt units is set at 0.10 pounds of NO x per megawatt-hour net after June, 1994. The emission limit for each of two 215 megawatt units is 0.20 pounds of NO x per megawatt-hour after June, 1996. Additional limitations are included for fuel oil operation. The rule does not specify an emission control technology. Conventional selective catalytic reduction, urea injection and combustion modifications are considered the technologies most likely to be used to comply. At $17,613 per ton of NO x reduced for the two large boilers and $8.992 per ton of NO x reduced for the small boilers, the rule is considered cost effective. The capital cost for conventional selective catalytic reduction systems on all four boilers is expected to be in excess of $210,000,000

Boiler control using on-line determination of moisture content for incoming fuel; Forskning kring pannstyrning med on-line fukthaltsmaetning paa biobraensle

Energy Technology Data Exchange (ETDEWEB)

Avelin, Anders; Dahlquist, Erik; Moden, Per Erik

2008-10-15

Incoming fuels to the biomass fueled boiler are the main source for uncertainties in the combustion process. Fuel quality has large impact on the combustion and the heat transfer in the boiler. There are several possibilities to control the boiler when the bed temperature varies. Flue gas recirculation is one of the variables used for control of the bed temperature in the boiler. Another parameter to use for controlling the bed temperature is to adjust the humidification of the combustion air. The parameter with the major influence on the bed temperature is the amount of primary air. These three parameters are all used as control variables for control of the bed temperature. One part of the study has been to investigate how much and how fast each parameter influences bed temperature and how the information of the moisture content in the incoming fuel can be used for feed-forward information for controlling bed temperature. At the reception terminal all the incoming deliveries are registered with quality and moisture content. This study has also investigated how to use the information about the moisture content of incoming fuel, based on NIR measurements on the fuel transported in to the boiler, and the fluctuation of the bed temperature. Another question is how to connect this information for the bed control. This part of the study is used to evaluate if the information to the operators about the moisture content from the NIR has affect on the variation of the bed temperature. A process model has been developed of the Bubbling Fluidised Bed boiler (BFB) that is one of the boilers at the power plant in Eskilstuna. The model has been used to analyze the process. Process models have become more common and important in the heat and power industry. Nowadays process models are used for training of the staff in simulators of the real plant and for offline tests of control systems

Model Research of Gas Emissions From Lignite and Biomass Co-Combustion in a Large Scale CFB Boiler

Directory of Open Access Journals (Sweden)

Krzywański Jarosław

2014-06-01

Full Text Available The paper is focused on the idea of a combustion modelling of a large-scale circulating fluidised bed boiler (CFB during coal and biomass co-combustion. Numerical computation results for three solid biomass fuels co-combustion with lignite are presented in the paper. The results of the calculation showed that in previously established kinetics equations for coal combustion, some reactions had to be modified as the combustion conditions changed with the fuel blend composition. Obtained CO2, CO, SO2 and NOx emissions are located in borders of ± 20% in the relationship to the experimental data. Experimental data was obtained for forest biomass, sunflower husk, willow and lignite cocombustion tests carried out on the atmospheric 261 MWe COMPACT CFB boiler operated in PGE Turow Power Station in Poland. The energy fraction of biomass in fuel blend was: 7%wt, 10%wt and 15%wt. The measured emissions of CO, SO2 and NOx (i.e. NO + NO2 were also shown in the paper. For all types of biomass added to the fuel blends the emission of the gaseous pollutants was lower than that for coal combustion.

New controls spark boiler efficiency

Energy Technology Data Exchange (ETDEWEB)

Engels, T. (Monsanto, University Park, IL (United States))

1993-09-01

Monsanto's NutraSweet plant in University Park, IL, produces aspartame, the patented NutraSweet artificial sweetener product. Until recently, boiler control was managed by a '60s-era Fireye jackshaft system in which air and natural gas were mechanically linked with an offset to compensate for oxygen trim. The interlocking devices on the Fireye system were becoming obsolete, and the boiler needed a new front end retrofitted for low emissions. In order to improve boiler control efficiency, we decided to modernize and automate the entire boiler control system. We replaced the original jackshaft system, and installed a Gordon-Piet burner system, including gas valves, air dampers, blowers, and burner. The upgrade challenges included developing a control strategy and selecting and implementing a process control system. Since our plant has standardized on the PROVOX process management information system from Fisher Controls (now Fisher-Rosemount Systems) to support most of our process, it was a natural and logical choice for boiler controls as well. 2 figs.

500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide emissions from coal-fired boilers

Energy Technology Data Exchange (ETDEWEB)

Sorge, J.N.; Larrimore, C.L.; Slatsky, M.D.; Menzies, W.R.; Smouse, S.M.; Stallings, J.W.

1997-12-31

This paper discusses the technical progress of a US Department of Energy Innovative Clean Coal Technology project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The primary objectives of the demonstration is to determine the long-term NOx reduction performance of advanced overfire air (AOFA), low NOx burners (LNB), and advanced digital control optimization methodologies applied in a stepwise fashion to a 500 MW boiler. The focus of this paper is to report (1) on the installation of three on-line carbon-in-ash monitors and (2) the design and results to date from the advanced digital control/optimization phase of the project.

Numerical analysis of loads effect on combustion performance and NO{sub x} emissions of a 220 MW pulverized coal boiler

Energy Technology Data Exchange (ETDEWEB)

Li, Jun; Yang, Weihong; Blasiak, Wlodzimierz [Royal Institute of Technology (KTH), Stockholm (Sweden). Div. of Energy and Furnace Technology; Jankowski, Radoslaw; Kotecki, Michal; Szewczyk, Dariusz [Industrial Combustion Systems (ICS) Company, Poznan (Poland); Brzdekiewicz, Artur [Remak-Rozruch SA, Opole (Poland)

2013-07-01

This paper presents numerical study on the combustion performance and NO{sub x} emissions of a 220 MW pulverized coal boiler. Three different loads have been simulated with combusting coal, 200, 170 and 140 MW, respectively. In order to get as precise as possible numerical analysis results, two-step simulation method has been adopted in this work, namely, air supply system simulation and furnace simulation. After air supply system simulation, the results have been taken as the initial and boundary conditions for furnace simulation. The comparison between the measured values and predicted results from 200 MW case shows much better agreement. According to the simulation results, the adopted two-step simulation method is reasonable and suitable for predicting the characters of the flow and combustion process. It is concluded that the distributions of temperature, O{sub 2} and CO concentration inside furnace with different loads shows good similarly. The total NOx emissions decreased with the boiler load reducing, and fuel NO{sub x} has the same trend as total NO{sub x}, and fuel NO{sub x} account for about 66% in total NO{sub x} in all the three cases. More important, thermal NO{sub x} slowly decreased with the rise of boiler load. More detailed results presented in this paper enhance the understanding of combustion processes and complex flow patterns of front-wall pulverized coal boilers.

Measurements and numerical simulations for optimization of the combustion process in a utility boiler

Energy Technology Data Exchange (ETDEWEB)

Vikhansky, A.; Bar-Ziv, E. [Ben-Gurion Univ. of the Negev, Dept. of Biotechnology and Environmental Engineering, Beer-Sheva (Israel); Chudnovsky, B.; Talanker, A. [Israel Electric Corp. (IEC),, Mechanical Systems Div., Haifa (Israel); Eddings, E.; Sarofim, A. [Reaction Engineering International, Salt Lake City, UT (United States); Utah Univ., Dept. of Chemical and Fuel Engineering, Salt Lake City, UT (United States)

2004-07-01

A three-dimensional computational fluid dynamics code was used to analyse the performance of 550MW pulverized coal combustion opposite a wall-fired boiler (of IEC) at different operation modes. The main objective of this study was to prove that connecting plant measurements with three-dimensional furnace modelling is a cost-effective method for design, optimization and problem solving in power plant operation. Heat flux results from calculations were compared with measurements in the boiler and showed good agreement. Consequently, the code was used to study hydrodynamic aspects of air-flue gases mixing in the upper part of the boiler. It was demonstrated that effective mixing between flue gases and overfire air is of essential importance for CO reburning. From our complementary experimental-numerical effort, IEC considers a possibility to improve the boiler performance by replacing the existing OFA nozzles by those with higher penetration depth of the air jets, with the aim to ensure proper mixing to achieve better CO reburning. (Author)

Performance of a pellet boiler fired with agricultural fuels

International Nuclear Information System (INIS)

Carvalho, Lara; Wopienka, Elisabeth; Pointner, Christian; Lundgren, Joakim; Verma, Vijay Kumar; Haslinger, Walter; Schmidl, Christoph

2013-01-01

Highlights: ► Performance evaluation of a pellet boiler operated with different agricultural fuels. ► Agricultural fuels could be burn in the tested boiler for a certain period of time. ► All the fuels (except straw and Sorghum) satisfied the European legal requirements. ► Boilers for burning agricultural fuels should have a flexible control system. - Abstract: The increasing demand for woody biomass increases the price of this limited resource, motivating the growing interest in using woody materials of lower quality as well as non-woody biomass fuels for heat production in Europe. The challenges in using non-woody biomass as fuels are related to the variability of the chemical composition and in certain fuel properties that may induce problems during combustion. The objective of this work has been to evaluate the technical and environmental performance of a 15 kW pellet boiler when operated with different pelletized biomass fuels, namely straw (Triticum aestivum), Miscanthus (Miscanthus × giganteus), maize (Zea mays), wheat bran, vineyard pruning (from Vitis vinifera), hay, Sorghum (Sorghum bicolor) and wood (from Picea abies) with 5% rye flour. The gaseous and dust emissions as well as the boiler efficiency were investigated and compared with the legal requirements defined in the FprEN 303-5 (final draft of the European standard 303-5). It was found that the boiler control should be improved to better adapt the combustion conditions to the different properties of the agricultural fuels. Additionally, there is a need for a frequent cleaning of the heat exchangers in boilers operated with agricultural fuels to avoid efficiency drops after short term operation. All the agricultural fuels satisfied the legal requirements defined in the FprEN 303-5, with the exception of dust emissions during combustion of straw and Sorghum. Miscanthus and vineyard pruning were the best fuels tested showing comparable emission values to wood combustion

New fuel air control strategy for reducing NOx emissions from corner-fired utility boilers at medium-low loads

DEFF Research Database (Denmark)

Zhao, Sinan; Fang, Qingyan; Yin, Chungen

2017-01-01

Due to the rapidly growing renewable power, the fossil fuel power plants have to be increasingly operated under large and rapid load change conditions, which can induce various challenges. This work aims to reduce NOx emissions of large-scale corner-fired boilers operated at medium–low loads....... The combustion characteristics and NOx emissions from a 1000 MWe corner-fired tower boiler under different loads are investigated experimentally and numerically. A new control strategy for the annular fuel air is proposed and implemented in the boiler, in which the secondary air admitted to the furnace through...... the air annulus around each coal nozzle tip is controlled by the boiler load, instead of being controlled by the output of the connected mill as commonly used in this kind of power plant. Both the experimental and simulation results show that the new control strategy reduces NOx emissions at the entrance...

Successful experience with limestone and other sorbents for combustion of biomass in fluid bed power boilers

Energy Technology Data Exchange (ETDEWEB)

Coe, D.R. [LG& E Power Systems, Inc., Irvine, CA (United States)

1993-12-31

This paper presents the theoretical and practical advantages of utilizing limestone and other sorbents during the combustion of various biomass fuels for the reduction of corrosion and erosion of boiler fireside tubing and refractory. Successful experiences using a small amount of limestone, dolomite, kaolin, or custom blends of aluminum and magnesium compounds in fluid bed boilers fired with biomass fuels will be discussed. Electric power boiler firing experience includes bubbling bed boilers as well as circulating fluid bed boilers in commercial service on biomass fuels. Forest sources of biomass fuels fired include wood chips, brush chips, sawmill waste wood, bark, and hog fuel. Agricultural sources of biomass fuels fired include grape vine prunings, bean straw, almond tree chips, walnut tree chips, and a variety of other agricultural waste fuels. Additionally, some urban sources of wood fuels have been commercially burned with the addition of limestone. Data presented includes qualitative and quantitative analyses of fuel, sorbent, and ash.

Analysis of Chemical Reaction Kinetics Behavior of Nitrogen Oxide During Air-staged Combustion in Pulverized Boiler

Directory of Open Access Journals (Sweden)

Jun-Xia Zhang

2016-03-01

Full Text Available Because the air-staged combustion technology is one of the key technologies with low investment running costs and high emission reduction efficiency for the pulverized boiler, it is important to reveal the chemical reaction kinetics mechanism for developing various technologies of nitrogen oxide reduction emissions. At the present work, a three-dimensional mesh model of the large-scale four corner tangentially fired boiler furnace is established with the GAMBIT pre-processing of the FLUENT software. The partial turbulent premixed and diffusion flame was simulated for the air-staged combustion processing. Parameters distributions for the air-staged and no the air-staged were obtained, including in-furnace flow field, temperature field and nitrogen oxide concentration field. The results show that the air-staged has more regular velocity field, higher velocity of flue gas, higher turbulence intensity and more uniform temperature of flue gas. In addition, a lower negative pressure zone and lower O2 concentration zone is formed in the main combustion zone, which is conducive to the NO of fuel type reduced to N2, enhanced the effect of NOx reduction. Copyright © 2016 BCREC GROUP. All rights reserved Received: 5th November 2015; Revised: 14th January 2016; Accepted: 16th January 2016  How to Cite: Zhang, J.X., Zhang, J.F. (2016. Analysis of Chemical Reaction Kinetics Behavior of Nitrogen Oxide During Air-staged Combustion in Pulverized Boiler. Bulletin of Chemical Reaction Engineering & Catalysis, 11 (1: 100-108. (doi:10.9767/bcrec.11.1.431.100-108 Permalink/DOI: http://dx.doi.org/10.9767/bcrec.11.1.431.100-108

Measurements and numerical simulations for optimization of the combustion process in a utility boiler

Energy Technology Data Exchange (ETDEWEB)

A. Vikhansky; E. Bar-Ziv; B. Chudnovsky; A. Talanker; E. Eddings; A. Sarofim [Ben-Gurion University of the Negev, Beer-Sheva (Israel). Department of Biotechnology and Environmental Engineering

2004-04-01

A three-dimensional computational fluid dynamics code was used to analyse the performance of 550MW pulverized coal combustion opposite a wall-fired boiler (of the Israel Electric Corporation (IEC)) at different operation modes. The main objective of this study was to prove that connecting plant measurements with three-dimensional furnace modelling is a cost-effective method for design, optimization and problem solving in power plant operation. Heat flux results from calculations were compared with measurements in the boiler and showed good agreement. Consequently, the code was used to study hydrodynamic aspects of air-flue gases mixing in the upper part of the boiler. It was demonstrated that effective mixing between flue gases and overfire air is of essential importance for CO reburning. From the complementary experimental-numerical effort, IEC considers a possibility to improve the boiler performance by replacing the existing OFA nozzles by those with higher penetration depth of the air jets, with the aim to ensure proper mixing to achieve better CO reburning. 7 refs., 7 figs., 1 tab.

NO{sub x} controls for coal-fired utility boilers in East Central Europe

Energy Technology Data Exchange (ETDEWEB)

Eskinazi, D. [Electric Power Research Inst., Washington, DC (United States); Tavoulareas, E.S. [Energy Technologies Enterprises Corp., McLean, VA (United States)

1995-12-01

Increasing environmental pressures worldwide, including East Central Europe are placing greater emphasis on NO{sub x} emission controls in utility power plants. Western Europe, Japan and the U.S. have significant experience in applying NO{sub x} controls, especially in boilers firing hard coal. Some countries in Europe (i.e., Germany and Austria), have gained experience in applying NO{sub x} controls in boilers firing low-rank coal. This experience can be applied to East Central European countries in providing the basis for planning NO{sub x} control projects, suggesting cost-effective solutions, and providing lessons learned. However, while the experience is generally applicable to East Central European countries, differences in boiler design, operation and coal characteristics also need to be considered. This paper begins with a comparison of the NO{sub x} regulations, identifies the key NO{sub x} control technologies and the worldwide experience with them, and discusses the achievable NO{sub x} reduction, O&M impacts, and retrofit costs for each technology. Emphasis is placed on retrofit applications for existing boilers, because new coal-fired power plants are not expected to be built for the next 5-10 years. This paper also focuses on technologies with relatively low cost and operational simplicity: combustion system tuning/optimization. low-NO{sub x} burners (LNB), overfire air (OFA), selective non-catalytic reduction (SNCR), and reburning.

PIV measurements of the turbulence integral length scale on cold combustion flow field of tangential firing boiler

Energy Technology Data Exchange (ETDEWEB)

Wu, Wen-fei; Xie, Jing-xing; Gong, Zhi-jun; Li, Bao-wei [Inner Mongolia Univ. of Science and Technology, Baotou (China). Inner Mongolia Key Lab. for Utilization of Bayan Obo Multi-Metallic Resources: Elected State Key Lab.

2013-07-01

The process of the pulverized coal combustion in tangential firing boiler has prominent significance on improving boiler operation efficiency and reducing NO{sub X} emission. This paper aims at researching complex turbulent vortex coherent structure formed by the four corners jets in the burner zone, a cold experimental model of tangential firing boiler has been built. And by employing spatial correlation analysis method and PIV (Particle Image Velocimetry) technique, the law of Vortex scale distribution on the three typical horizontal layers of the model based on the turbulent Integral Length Scale (ILS) has been researched. According to the correlation analysis of ILS and the temporal average velocity, it can be seen that the turbulent vortex scale distribution in the burner zone of the model is affected by both jet velocity and the position of wind layers, and is not linear with the variation of jet velocity. The vortex scale distribution of the upper primary air is significantly different from the others. Therefore, studying the ILS of turbulent vortex integral scale is instructive to high efficiency cleaning combustion of pulverized coal in theory.

Combustion performance of pyrolysis oil/ethanol blends in a residential-scale oil-fired boiler

Science.gov (United States)

A 40 kWth oil-fired commercial boiler was fueled with blends of biomass pyrolysis oil (py-oil) and ethanol to determine the feasibility of using these blends as a replacement for fuel oil in home heating applications. An optimal set of test parameters was determined for the combustion of these blend...

Combustion of impregnated wood. Test combustion in a biofuel boiler at Orrefors; Foerbraenning av impregnerat virke. Testfoerbraenning i en biobraenslepanna, Orrefors

Energy Technology Data Exchange (ETDEWEB)

Bergman, Goeran; Erlandsson, Martin; Hemstroem, Kristian; Hoegberg, Bengt; Oesterberg, Helen

2010-10-15

It is possible to burn impregnated wood containing copper in a biofuel boiler if the boiler has suitable flue gas cleaning equipment. The studied facility needs to complete its flue gas treatment with a dust control step (such as electrostatic precipitator, fabric or bag filter). If the incineration surpasses 50 tonnes of waste per year a special permission is required. Smaller quantities requires only a notification. In combustion of wood chips with an admixture of up to 20% copper-impregnated wood (50% sapwood and 50% kernel) the bottom ash stands clear of all minimum and maximum levels according to the Forestry Board's recommendations for using the ash as a fertilizer in forestry. The findings from the ash leaching tests show that chromium leaching from bottom ash of samples 4 and 5 is too high to allow deposition of the ashes in landfills along with non-hazardous wastes (the rest of the ash passed all the benchmarks). A hazard analysis has been carried out where the concept of toxicity index (TI) has been applied

Development and test of small-scale batch-fired straw boilers in Denmark

International Nuclear Information System (INIS)

Kristensen, E.F.; Kristensen, J.K.

2004-01-01

In Denmark, government subsidies for the testing and installation of biomass-fired boilers were available for the period from 1995 until 2002. Each boiler type had to pass an official approval test to achieve subsidy. The combustion abilities of the boiler were optimized prior to the test. The main aim of this subsidy was to encourage the development of energy-efficient and environmentally friendly boilers. The scheme was therefore organized in such a way that the greatest subsidies were awarded for boilers with high efficiency and low emissions. This goal has in effect been achieved for batch-fired straw boilers, where the typical efficiency has been increased from about 75% in 1995 to about 87% in 2002. Similarly, the carbon monoxide emissions have been reduced from 5000 ppm (reference value 10% O 2 ) in 1995 to less than 1000 ppm in 2002. These improvements are mainly due to better insulation inside the combustion chamber, more efficient techniques for supplying air to the combustion process, improved cooling of the flue gas, and optimization of the electronic control unit for the air supply

Demonstration of advanced combustion NO(sub X) control techniques for a wall-fired boiler. Project performance summary, Clean Coal Technology Demonstration Program

International Nuclear Information System (INIS)

None

2001-01-01

The project represents a landmark assessment of the potential of low-NO(sub x) burners, advanced overtire air, and neural-network control systems to reduce NO(sub x) emissions within the bounds of acceptable dry-bottom, wall-fired boiler performance. Such boilers were targeted under the Clean Air Act Amendments of 1990 (CAAA). Testing provided valuable input to the Environmental Protection Agency ruling issued in March 1994, which set NO(sub x) emission limits for ''Group 1'' wall-fired boilers at 0.5 lb/10(sup 6) Btu to be met by January 1996. The resultant comprehensive database served to assist utilities in effectively implementing CAAA compliance. The project is part of the U.S. Department of Energy's Clean Coal Technology Demonstration Program established to address energy and environmental concerns related to coal use. Five nationally competed solicitations sought cost-shared partnerships with industry to accelerate commercialization of the most advanced coal-based power generation and pollution control technologies. The Program, valued at over$5 billion, has leveraged federal funding twofold through the resultant partnerships encompassing utilities, technology developers, state governments, and research organizations. This project was one of 16 selected in May 1988 from 55 proposals submitted in response to the Program's second solicitation. Southern Company Services, Inc. (SCS) conducted a comprehensive evaluation of the effects of Foster Wheeler Energy Corporation's (FWEC) advanced overfire air (AOFA), low-NO(sub x) burners (LNB), and LNB/AOFA on wall-fired boiler NO(sub x) emissions and other combustion parameters. SCS also evaluated the effectiveness of an advanced on-line optimization system, the Generic NO(sub x) Control Intelligent System (GNOCIS). Over a six-year period, SCS carried out testing at Georgia Power Company's 500-MWe Plant Hammond Unit 4 in Coosa, Georgia. Tests proceeded in a logical sequence using rigorous statistical analyses to

Optimization of the combustion of SOME (soybean oil methyl ester), B5, B10, B20 and petrodiesel in a semi industrial boiler

International Nuclear Information System (INIS)

Ghorbani, Afshin; Bazooyar, Bahamin

2012-01-01

This paper characterizes combustion of petrodiesel and prevalent SOME blends (B100, B5, B10 and B20), which were produced through an alkali-based transesterification in PUT, in a semi industrial boiler by determining its efficiency, exhaust emissions and costs. First, the influence of oxygen content of stock gases (by volume percent) upon regular emissions, thermal efficiency and costs (calculated by a cost function) was studied in order to investigate the performance and feasibility of using biodiesel in the boiler. In the next level, a multi-objective optimization method, named cost-based optimization, was represented and optimized the combustion of the fuels. The overall efficiency of the boiler obtained with the different fuels is comparable for the same operating points. Soy bean methyl ester and the blends emitted lower emissions than petrodiesel. Results demonstrate that the use of pure biodiesel is not economically feasible in the boiler. The total costs of the boiler obtained with the blends and petrodiesel are quite competitive. B5 is introduced to be the best fuel for using in the boiler. Results also reveal an optimum (“compromise”) in total cost of all the fuels in relation to the oxygen concentration of stock gases, which promises a cost saving in the boiler performance. -- Highlights: ► Efficiency, emissions and economy of the boiler fuelled with SOME, B5, B10, B20 and petrodiesel are investigated. ► The use of pure biodiesel was not economically feasible while economy of the blends and petrodiesel is competitive. ► B5 is introduced to be the most appropriate and economic fuel for the boiler. ► Presentation of a cost-based method optimization method. ► Introducing an optimum, “compromise”, O 2 % for the combustion of each fuel which promises a cost saving.

Co-Combustion of Municipal Sewage Sludge and Hard Coal on Fluidized Bed Boiler WF-6

Directory of Open Access Journals (Sweden)

Rajczyk Rafał

2014-12-01

Full Text Available According to data of the Central Statistical Office, the amount of sludge produced in municipal wastewater treatment plants in 2010 amounted to 526000 Mg d.m. The forecast of municipal sewage sludge amount in 2015 according to KPGO2014 will reach 642400 Mg d.m. and is expected to increase in subsequent years. Significant amounts of sludge will create problems due to its utilization. In order to solve this problem the use of thermal methods for sludge utilization is expected. According to the National Waste Management Plan nearly 30% of sewage sludge mass should be thermally utilized by 2022. The article presents the results of co-combustion of coal and municipal sewage sludge in a bubbling fluidized bed boiler made by SEFAKO and located in the Municipal Heating Company in Morag. Four tests of hard coal and sewage sludge co-combustion have been conducted. Boiler performance, emissions and ash quality were investigated.

Techno-economic analysis of wood biomass boilers for the greenhouse industry

International Nuclear Information System (INIS)

Chau, J.; Sowlati, T.; Sokhansanj, S.; Preto, F.; Melin, S.; Bi, X.

2009-01-01

The objective of this study is to perform a techno-economic analysis on a typical wood pellet and wood residue boiler for generation of heat to an average-sized greenhouse in British Columbia. The variables analyzed included greenhouse size and structure, boiler efficiency, fuel types, and source of carbon dioxide (CO 2 ) for crop fertilization. The net present value (NPV) show that installing a wood pellet or a wood residue boiler to provide 40% of the annual heat demand is more economical than using a natural gas boiler to provide all the heat at a discount rate of 10%. For an assumed lifespan of 25 years, a wood pellet boiler system could generate NPV of C$259,311 without electrostatic precipitator (ESP) and C$74,695 with ESP, respectively. While, installing a wood residue boiler with or without an ESP could provide NPV of C$919,922 or C$1,104,538, respectively. Using a wood biomass boiler could also eliminate over 3000 tonne CO 2 equivalents of greenhouse gases annually. Wood biomass combustion generates more particulate matters than natural gas combustion. However, an advanced emission control system could significantly reduce particulate matters emission from wood biomass combustion which would bring the particulate emission to a relatively similar level as for natural gas

New regulations, combustion, environment: responses for natural gas; Nouvelles reglementations, combustion, environnement: les reponses pour le gaz naturel

Energy Technology Data Exchange (ETDEWEB)

Le Peltier-Marc, A. [Gaz de France (GDF), 75 - Paris (France). Direction Commerciale

1997-12-31

The impacts of the new French regulations concerning low- to medium-power combustion equipment with regards to their energy sources, energy efficiency and pollution control, on natural gas fired boilers, are discussed: lower pollutant emission limits are set for SO{sub 2}, NO{sub x} and ashes. The decree gives new regulations concerning plant location, combustion control systems, plant monitoring and maintenance, and air pollution control measures such as chimney stack height and emission limits. The French national gas utility promotes environmental high performance boilers

Research on optimization of combustion efficiency of thermal power unit based on genetic algorithm

Science.gov (United States)

Zhou, Qiongyang

2018-04-01

In order to improve the economic performance and reduce pollutant emissions of thermal power units, the characteristics of neural network in establishing boiler combustion model are analyzed based on the analysis of the main factors affecting boiler efficiency by using orthogonal method. In addition, on the basis of this model, the genetic algorithm is used to find the best control amount of the furnace combustion in a certain working condition. Through the genetic algorithm based on real number encoding and roulette selection is concluded: the best control quantity at a condition of furnace combustion can be combined with the boiler combustion system model for neural network training. The precision of the neural network model is further improved, and the basic work is laid for the research of the whole boiler combustion optimization system.

Catalytic burners in larger boiler appliances

Energy Technology Data Exchange (ETDEWEB)

Silversand, Fredrik; Persson, Mikael (Catator AB, Lund (Sweden))

2009-02-15

This project focuses on the scale up of a Catator's catalytic burner technology to enable retrofit installation in existing boilers and the design of new innovative combinations of catalytic burners and boilers. Different design approaches are discussed and evaluated in the report and suggestions are made concerning scale-up. Preliminary test data, extracted from a large boiler installation are discussed together with an accurate analysis of technical possibilities following an optimization of the boiler design to benefit from the advantages of catalytic combustion. The experimental work was conducted in close collaboration with ICI Caldaie (ICI), located in Verona, Italy. ICI is a leading European boiler manufacturer in the effect segment ranging from about 20 kWt to several MWt. The study shows that it is possibly to scale up the burner technology and to maintain low emissions. The boilers used in the study were designed around conventional combustion and were consequently not optimized for implementation of catalytic burners. From previous experiences it stands clear that the furnace volume can be dramatically decreased when applying catalytic combustion. In flame combustion, this volume is normally dimensioned to avoid flame impingement on cold surfaces and to facilitate completion of the gas-phase reactions. The emissions of nitrogen oxides can be reduced by decreasing the residence time in the furnace. Even with the over-dimensioned furnace used in this study, we easily reached emission values close to 35 mg/kWh. The emissions of carbon monoxide and unburned hydrocarbons were negligible (less than 5 ppmv). It is possible to decrease the emissions of nitrogen oxides further by designing the furnace/boiler around the catalytic burner, as suggested in the report. Simultaneously, the size of the boiler installation can be reduced greatly, which also will result in material savings, i.e. the production cost can be reduced. It is suggested to optimize the

Investigation of a Boiler's Furnace Aerodynamics with a Vortex Solid Fuel Combustion Scheme on Physical and Mathematical Models

Directory of Open Access Journals (Sweden)

Prokhorov V.B.,

2018-04-01

Full Text Available The important problem of developing the low-cost technologies that will be able to provide a deep decrease in the concentration of nitrogen oxides while maintaining fuel burn-up efficiency is considered. This paper presents the results of the aerodynamics study of the furnace of boiler TPP-210A on the base of the physical and mathematical models in the case when boiler retrofitting from liquid to solid slag removal with two to three times reduction of nitrogen oxide emissions and replacing the vortex burners with direct-flow burners. The need for these studies is due to the fact that the direct-flow burners are "collective action" burners, and efficient fuel combustion can be provided only by the interaction of fuel jets, secondary and tertiary air jets in the furnace volume. The new scheme of air staged combustion in a system of vertical vortexes of opposite rotation with direct-flow burners and nozzles and direct injection of Kuznetsky lean coal dust was developed. In order to test the functional ability and efficiency of the proposed combustion scheme, studies on the physical model of the boiler furnace and the mathematical model of the experimental furnace bench for the case of an isothermal fluid flow were carried out. Comparison showed an acceptable degree of coincidence of these results. In all studied regimes, pronounced vortices remain in both the vertical and horizontal planes, that indicates a high degree of mass exchange between jets and combustion products and the furnace aerodynamics stability to changes in regime factors.

Combustion control and model based optimization. Modeling of combustion process and development of supporting control systems for plant operation; Palamisprosessin saeaetoe ja mallipohjainen optimointi; Voimalaitoksen polttoprosessin mallitus ja saeaetoe sekae operoinnin tukiohjelmien kehitys ja testaus

Energy Technology Data Exchange (ETDEWEB)

Kortela, U.; Mononen, J.; Leppaekoski, K.; Hiltunen, J.; Jouppila, M.; Karppinen, R. [Oulu Univ. (Finland). Systems Engineering Lab.

1997-10-01

The aims of the project are to develop the combustion control strategies and to minimize the flue gas emissions. The common goal of the studies has been the reduction of flue gas emissions by using advanced control and optimization methods. The behaviour of different kind of boilers and fuels has been modelled using experimental data from fullscale plants, such as a 42 MW bubbling fluidized bed boiler, 23 MW bubbling fluidized bed boiler and a 300 MW circulating fluidized bed boiler. Many of the individual observations and modelled correlations between control variables and flue gas emissions have lead to operation instructions and/or re-organized control schemes which help to control total emissions. The most part of this knowledge can be formed to the standard IF- THEN - type rules which contain some uncertainty or fuzziness. Rule-based instruction system for the reduction of flue gas emissions is under work. (orig.)

Combustion of paper industry sewage sludge in existing boilers. Progress report 1; Tillfoersel av skogsindustriellt slam till eldstaeder. Delrapport etapp 1

Energy Technology Data Exchange (ETDEWEB)

Hoeglund, Christer; Lundborg, Rickard; Myringer, Aase

2003-10-01

The aim of this project is to find a feasible method for combustion of sewage sludge in existing boilers of the paper industry. Biological sludge is complicated to handle since it contains a lot of bound water. Problems arise at dehydration and subsequent treatment. Moreover, the trend is that the amount of biological sludge increases whereas the amount of easily dehydrated fibre sludge decreases. Today, mixed sludge is combusted at more then half of the paper and pulp mills in Sweden. In order to evaluate the existing problems and the characteristics of different sludge, five mills have been studied. Sludge from three of these mills has also been analysed with regards to content and combustion properties. The content of sludge from different mills varies greatly. If the ash content is high, some substances, especially the alkali metals can cause problems at combustion such as sintering and deposits in the boiler. The analysed sludge did not contain important amounts of substances that causes problems at combustion, nor any toxic substances, except from one mill that had relatively high content of mercury. The combustion tests proved that combustion and especially drying of sludge is made preferably when the sludge particles are small, on as big an area as possible. One feasible method to combust sludge from the forest industry is to dehydrate so called fibre sludge to the same dry substance content as bark, in order to introduce it with existing fuel feeding devises and combust it together with the other fuel on the grate in a grate boiler. Dehydrated biological sludge, with considerably higher moisture content than pure fibre sludge, is added with a burner devise above the bed. The sludge particles are dried (in the furnace) and combusted before they leave the furnace. In this way, wet sludge that plug the bed is avoided. The location of the sludge feeding device in the boiler is important and should be adjusted individually to each furnace. Simulations show that

Emission analysis of the best available wood-fired central heating boilers on the market

International Nuclear Information System (INIS)

Axell, M.; Gustavsson, Lennart; Persson, Henrik; Leckner, B.

1998-01-01

The purpose of the present project is to study the emissions from some of the best available wood-fired central heating boilers on the market. The aim is to identify the critical factors which determine the emission levels by means of emission measurements as well as temperature measurements in the combustion chamber. Four boilers with different design characteristics have been included in the project. All boilers use reversed combustion and fan-assisted combustion air supply, and have shown low tar emissions in earlier environmental tests. Boiler A is a boiler with a rather large mass of ceramics in the grate and in the burn-out zone, and a large volume of water. Boiler B has a smaller mass in the cast-iron grate and in the burn-out zone and a small water volume. Boiler C is a boiler with tertiary air and an incorporated accumulator tank. Boiler D has a zirconia-cell probe for continuous control of the air-excess ratio. The measurements have been made with the boilers in accumulator operation, i.e. at maximum heat output, since they are intended for this type of operation. Tests have, in addition to normal operating conditions, been made with high fuel moisture contents, high draught and a low boiler temperature at the start of the test. Measurements have been made of excess-air ratios, contents of CO, total hydrocarbons (THC), NO x and a number of volatile organic compounds (VOC) in the flue gases as well as of combustion temperatures below the grate

Combustion system optimization of a P-62 lignite boiler in ContourGlobal Maritsa East 3 with NOx-reduction and efficiency improvement

International Nuclear Information System (INIS)

Petkov, Ch.; Thierbach, Hans-Ulrich; Totev, T.

2013-01-01

Steinmueller Engineering GmbH, Gummersbach, Germany, successfully concluded in consortium with Siemens EOOD, Sofia, the combustion system modification of a P62 lignite fired boiler in TPP ContourGlobal Maritsa East 3, which was targeting mainly the reduction of the NOx emissions below 180 mg/Nm 3 at 6 % O 2 . The modification is part of an EPC contract covering the design, fabrication, installation and commissioning works needed to upgrade the boilers at the power station. The Modification concept involves optimization of PF- and Vapor distribution, replacement of the coal burners, installation of new Over-fire air (OFA) system and Side-wall air (SWA) system and minor modification of the existing control system to allow control of the OFAflow. The main results of the modification are: Reduction of the NOx emissions (at ESP exit) from approximately 390 g/Nm³ to below 180 mg/Nm³ at 6% O 2 , Efficiency increase of the furnace by reduction of the excess air ratio from 1.2 to 1.15 (at furnace outlet) and overall increase of the boiler efficiency. (authors)

Report on research results of the development of high efficient boilers in fiscal 1996. Research development of high efficient industrial furnaces, etc; Koseino boiler no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

Out of the developments of high efficient boilers which have been continued since fiscal 1993, the paper reported the result of the development conducted in fiscal 1996. The oxygen combustion (the oxygen enrichment combustion including 100% oxygen combustion) decreases the amount of flue gas and reduces heat loss of the flue gas, and is also effective as NOx reduction measures. The experiment was conducted using testing furnace. The boiler efficiency rapidly increased with the increasing concentration of oxygen enrichment. In the pure oxygen combustion, the overall boiler efficiency of a 106% level (low heating value standard) is expected. Since the boiler wet flue gas is decreased, the NOx emission is reduced. The boiler can raise the combustion temperature with no fear of NOx and can be reduced in size. CO2 decreases in proportion to the energy saving effect. The development of a condensation flue gas heat exchanger is aimed at recovering heat down to the low temperature. Prediction of heat transfer in the steam condensation region becomes possible, and the size reduction can be expected. Dew point corrosion resistant materials were also selected. As to the high speed combustion control, a simple type using micro-processor was developed. Obtained were high speed, compactness, electric power saving, and high controllability. 14 refs., 306 figs., 88 tabs.

Boiler plants completed in record time

International Nuclear Information System (INIS)

Anon.

2001-01-01

Bubbling fluidised bed (BFB) combustion has steadily increased its share of the boiler market in recent years, particularly in the Nordic region, where it is particularly well-suited to handling the high moisture content biofuels produced and used by the forest products industry. Foster Wheeler is the world's leading supplier of fluidised bed combustion technology. Over 200 of the more than 300 fluidised bed boilers supplied by the company are circulating fluidised bed (CFB) designs, a market in which Foster Wheeler has more than a 40% share. Foster Wheeler Energia Oy supplied the Myllykoski project at Anjalankoski with a fluidised bed boiler, auxiliary steam boilers, and flue gas scrubber systems

Boiler corrosion (citations from the NTIS data base). Report for 1964-Jul 76

International Nuclear Information System (INIS)

Smith, M.F.

1976-07-01

Research on design, improved efficiency, materials, cathodic protection, corrosion inhibiting additives and combustion in coal and fuel oil fired boilers are cited. Corrosion from limestone injection for pollution control, magnetohydrodynamics, ship boilers, and nuclear power plant boilers are included. (This updated bibliography contains 86 abstracts, 9 of which are new entries to the previous edition.)

Homogenous and heterogeneous combustion in the secondary chamber of a straw-fired batch boiler

Directory of Open Access Journals (Sweden)

Szubel Mateusz

2017-01-01

Full Text Available Currently, the attention of the producers of biomass batch boilers is mostly focused on the problem of the total efficiency of energy conversion, CO emissions as well as particulate matter emissions. Due to the regulations of the European Union, the emissions referred to above have to be kept at certain levels because of health considerations, but also because of the necessity to increase the efficiency of the devices. The paper presents the process of analysis of a straw-fired small-scale boiler. In this study, the early stage CFD model presented in a previous paper [1] has been improved and evaluated. Based on [2], an additional set of specimens participating in homogeneous gas reactions was assumed to describe the combustion process sufficiently. Associated Arrhenius parameters have been applied for the description of these reactions. ANSYS Fluent 16 has been used to perform the analysis and the analysis was focused on the CO emissions level as well as on the impact of the modelling approach on the result of the computing. Moreover, losses related to incomplete combustion have been calculated for each of the considered cases.

Low cost combustion tuning and fuel nozzles modification to reduce NOx emission in large coal-fired boilers

Energy Technology Data Exchange (ETDEWEB)

B. Chudnovsky; L. Levin; A. Talanker; E. Bar-Ziv; A. Vikhansky; A.F. Sarofim [Israel Electric Corporation (IEC), Haifa (Israel)

2003-07-01

This work focuses on low-cost combustion tuning to reduce NOx emission in coal-fired tangential boilers, testing the furnace in various operation modes. We have also experimented different coal nozzle types. The measurements were accompanied by computer simulations of the combustion process. We also used an on-line supervision system. The data obtained from 575 MW boilers show that with tuning and modified nozzles NOx was considerably reduced. The emission of NOx was reduced from 1200 to 570 mg/dNm{sup 3} at 6% O{sub 2} for South African coal at full load. At partial load NOx emission dropped from 1400 to 750-850 mg/dNm{sup 3} at 6% O{sub 2}. High volatile coal firing led to additional NOx reduction. A series of tests were performed with Colombian and Indonesian coals as well, dropping NOx emission to 400-450 mg/dNm{sup 3} at6% O{sub 2} at full load. Sootblowing optimization using the supervision system enabled us to further reduce NOx emission by approximately 10%. The boiler and unit performance was not influenced by any of the techniques used for NOx reduction. In such a manner, the results presented in this work clearly show that technological methods for reduction NOx are available and capable of obtaining the required NOx emission. We believe that the conclusions of the present study are general and may be applied to other utility boilers as well. 13 refs., 12 figs., 7 tabs.

Control Techtronics International

Energy Technology Data Exchange (ETDEWEB)

West, J.

1995-12-31

Polish graded coal can be burned in existing stoker boilers and meet the 1998 Air Quality standard. This is accomplished with the Control Techtronics microprocessor-based combustion controller accurately and repeatedly: (a) matching the combustion air to the coal firing rate, with continuous stack sensor feedback; (b) continuously varying the boiler`s firing rate based on output water temperature or steam pressure; (c) continuously varying the exhaust fan`s speed to maintain minimum negative pressure in the boiler`s combustion chamber; and recirculating a portion of the flue gas, at varying amounts throughout the boiler`s firing rate. Systems for five boilers have been installed and are operating on MPEC`s Balicka plant in Krakow. Control Techtronics International has $10 million of U.S. Export-Import Bank funds available for similar projects throughout Poland.

Technical and environmental performance of 10 kW understocker boiler during combustion of biomass and conventional fuels

OpenAIRE

Junga Robert; Wzorek Małgorzata; Kaszubska Mirosława

2017-01-01

This paper treats about the impact fuels from biomass wastes and coal combustion on a small boiler operation and the emission of pollutants in this process. Tests were performed in laboratory conditions on a water boiler with retort furnace and the capacity of 10 kW. Fuels from sewage sludge and agriculture wastes (PBZ fuel) and a blend of coal with laying hens mature (CLHM) were taken into account. The results in emission changes of NOx, CO2, CO and SO2 and operating parameters of the tested...

The performance of oil-fired boilers: The influence of fuel sulfur on emissions and appliance integrity

International Nuclear Information System (INIS)

Lee, S.W.

1997-01-01

ASHRAE research project RP-757 examined the impact of distillate fuel sulfur content on the energy and emission performance of oil-fired boilers. The project involved construction of a combustion test rig housed in a constant-temperature test room; installation of a 102.5 kW (350,000 Btu/h) capacity, steel hot water boiler equipped with a special test section to simulate boiler heat exchanger surfaces; introduction of continuous emission analyzers and data-acquisition/control systems; and preparation of specific test fuel oils in the 0.01% to 1.2% sulfur range. The combustion experiments provided comprehensive data including flue gas composition, total deposit weight on test heat exchanger surfaces, pH, sulfite and sulfate in the flue gas condensate and soluble deposits, and iron and sulfur in soluble and insoluble deposits. Controlled combustion experiments using the experimental boiler and fuels have provided the following observations for a systematic increase of boiler fuel sulfur: the flue gas SO 2 increased linearly; the acidity and concentrations of sulfite and sulfate in flue gas condensate and the soluble deposits increased; total surface deposits, which are made up of the soluble and insoluble portions, increased linearly; higher amounts of soluble iron sulfates formed with apparent increased corrosion potential of metal surfaces; and the boiler efficiency remained unchanged during the short-term combustion experiments

CFD Simulation On CFBC Boiler

Directory of Open Access Journals (Sweden)

Amol S. Kinkar

2015-02-01

Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

Field Test of Boiler Primary Loop Temperature Controller

Energy Technology Data Exchange (ETDEWEB)

Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

2014-09-01

Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

HAZARDOUS AIR POLLUTANTS FROM THE COMBUSTION OF AN EMULSIFIED HEAVY FUEL OIL IN A FIRETUBE BOILER

Science.gov (United States)

The report gives results of measuring emissions of hazardous air pollutants (HAPs) from the combustion flue gases of a No. 6 fuel oil, both with and without an emulsifying agent, in a 2.5 million Btu/hr (732 kW) firetube boiler with the purpose of determining the impacts of the e...

Physical and combustion characteristics of biomass particles prepared by different milling processes for suspension firing in utility boilers

DEFF Research Database (Denmark)

Yin, Chungen; Momenikouchaksaraei, Maryam; Kær, Søren Knudsen

2016-01-01

close to suspension-fired boilers. The ignition, devolatilization and burnout times of the milled particles under different combustion conditions are analysed. A one-dimensional transient model, properly accounting for the particle-ambient flow interaction and appropriately addressing the key sub...

Investigation on energy storage and quick load change control of subcritical circulating fluidized bed boiler units

International Nuclear Information System (INIS)

Gao, Mingming; Hong, Feng; Liu, Jizhen

2017-01-01

Highlights: • The model of energy storage of subcritical CFB boilers is established. • The capacity and increment rate of heat storage are quantified. • A novel load control strategy is proposed to improve the quick load change ability. • An application on the 300 MW CFB unit proves the load change rate to 5–8 MW/min. - Abstract: The energy storage of circulating fluidized bed (CFB) boilers on fuel side cannot be ignored due to the special combustion type different from pulverized coal boilers. The sizable energy storage makes it possible for CFB units to enhance the quick load change ability and to increase the scale of new energy power connected into grid. Through mechanism analysis, the model of energy storage of subcritical CFB boilers has been established for the first time. Then by the project practice, the quantitative analysis is demonstrated for the capacity and control characteristics of energy storage on fuel side and steam water side. Based on the control characteristics and the transformation of the energy storage, a coordinated control system (CCS) control strategy named advanced energy balance (AEB) is designed to shorten the response time through the use of energy storage and to accelerate the load change speed of subcritical CFB units. Finally, a case study on a 300 MW CFB unit proves the feasibility of the proposed control strategy.

FY 1999 achievement report on the development of high performance boilers. R and D on high performance industrial furnaces, etc.; 1999 nendo koseino boiler no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

This project started in FY 1993 to survey the actual state of industrial use boilers. Based on the results of the survey, in fiscal 1995, 1996 and 1997, no improvement of the present technology which has limits, but the development was made of the oxygen combustion and element technology which are factors for heightening boiler performance with a new idea first in the world. In fiscal 1998, a target for the overall thermal efficiency of 105% was settled by testing a pilot plant where the element technology was integrated into the small once-through boiler, flue/smoke tube boiler, water tube boiler, etc. In fiscal 1999, the target of the overall thermal efficiency of boiler was reached by a pilot plant test to clarify combustion characteristics, heat transfer characteristics, environmental characteristics, etc. Further, effects of energy saving were increased by the adoption method of oxygen supply equipment. Concretely, an overall boiler efficiency of 105.73% exceeding the targeted value of 105% was achieved at a pilot plant of actual scale, by concentrating the results of each of the element technologies such as 'oxygen combustion,' 'condensation type flue gas heat exchanger,' 'high performance combustion control device,' and 'rapid rotating auxiliary machine.' (NEDO)

Numerical investigation of ash deposition in straw-fired boilers

DEFF Research Database (Denmark)

Kær, Søren Knudsen

in the design phase of straw-fired boilers. Some of the primary model outputs include improved heat transfer rate predictions and detailed information about local deposit formation rates. This information is essential when boiler availability and efficiency is to be estimated. A stand-alone program has been...... accumulation rates encountered during straw combustion in grate-fired boilers. The sub-models have been based on information about the combustion and deposition properties of straw gathered from the literature and combined into a single Computational Fluid Dynamics (CFD) based analysis tool which can aid...... transfer mechanisms have a pronounced influence on the combustion pattern. The combined set of sub-models has been evaluated using the straw-fired boiler at Masnedø CHP plant as a test case. The predicted grate combustion and KCl release patterns are in qualitative agreement with experimental findings...

Field Test of Boiler Primary Loop Temperature Controller

Energy Technology Data Exchange (ETDEWEB)

Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

2014-09-01

Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

Numerical investigation of a straw combustion boiler – Part I: Modelling of the thermo-chemical conversion of straw

Directory of Open Access Journals (Sweden)

Dernbecher Andrea

2016-01-01

Full Text Available In the framework of a European project, a straw combustion boiler in conjunction with an organic Rankine cycle is developed. One objective of the project is the enhancement of the combustion chamber by numerical methods. A comprehensive simulation of the combustion chamber is prepared, which contains the necessary submodels for the thermo-chemical conversion of straw and for the homogeneous gas phase reactions. Part I introduces the modelling approach for the thermal decomposition of the biomass inside the fuel bed, whereas part II deals with the simulation of the gas phase reactions in the freeboard.

Combustion and heat transfer monitoring in large utility boilers

Energy Technology Data Exchange (ETDEWEB)

Diez, L.I.; Cortes, C.; Arauzo, I.; Valero, A. [University of Zaragoza, Zaragoza (Spain). Center of Power Plant Efficiency Research

2001-05-01

The optimization and control of complex energy systems can presently take advantage of highly sophisticated engineering techniques, such as CFD calculations and correlation algorithms based on artificial intelligence concepts. However, the most advanced numerical prediction still relies on strong simplifications of the exact transport equations. Likewise, the output of a neural network is actually based on a long record of observed past responses. Therefore, the implementation of modern diagnosis tools generally requires a great amount of experimental data, in order to achieve an adequate validation of the method. Consequently, a sort of paradox results, since the validation data cannot be less accurate or complete than the predictions sought. To remedy this situation, there are several alternatives. In contrast to laboratory work or well-instrumented pilot plants, the information obtained in the full scale installation offers the advantages of realism and low cost. This paper presents the case-study of a large, pulverized-coal fired utility boiler, discussing both the evaluation of customary measurements and the adoption of supplementary instruments. The generic outcome is that it is possible to significantly improve the knowledge on combustion and heat transfer performance within a reasonable cost. Based on the experience and results, a general methodology is outlined to cope with this kind of analysis.

Boiler tube failure prevention in fossil fired boilers

International Nuclear Information System (INIS)

Townsend, R.D.

1993-01-01

It is the common experience of power generating companies worldwide that the main causes of forced outages on power plant are those due to boiler tube failures on fossil units. The main reason for the large number of failures are the severe environmental conditions in fossil boilers as the effects of stress, temperature, temperature gradients, corrosion, erosion and vibration combine to produce degradation of the tube steel. Corrosion by oxidation, by combustion products and by impure boiler water can significantly reduce the tube wall thickness and result in failure of a tube many years before its designed service life. Errors can also occur in the design manufacturer, storage, operation, and maintenance of boiler tubing and the wrong material installed in a critical location can lead to premature failure. Altogether, experts in the US and UK, from many different disciplines, have identified seven broad categories of boiler tube failure mechanisms. 1 tab., 2 figs

Test of a small domestic boiler using different pellets

International Nuclear Information System (INIS)

Dias, J.; Costa, M.; Azevedo, J.L.T.

2004-01-01

This paper presents results from an experimental study performed on a 13 kW th commercial domestic boiler using pellets as fuel. Four different types of pellets were used and, for each one, the boiler was tested as a function of its capacity and the fan regulation affecting excess air. Measurements were performed for boiler heat load, pellet consumption rate, flue-gas temperature and composition. Mass balances allowed the calculation of the flue-gas flow rate and associated heat losses. Losses from incomplete combustion have also been quantified. Under boiler steady-state conditions the flue-gas O 2 concentration changes with boiler load and ventilation due to the regulation scheme of the boiler. Flue-gas CO shows a minimum for values of O 2 in the flue-gases of about 13%. NO x emissions are independent of excess air for low values of nitrogen in the fuel whereas, for larger values, NO x emissions increase with the O 2 present in the combustion products. The fractional conversion of the pellet nitrogen into NO x is in line with literature data. The boiler start-up was characterised by the temperature evolution inside and above the bed showing the propagation of combustion in the bed during about 10 min. During boiler start-up, a maximum in CO emissions was observed which is associated with the maximum combustion intensity, as typified by the flue-gas O 2 concentration and temperature, regardless the pellet type. (Author)

PAH emissions from old and new types of domestic hot water boilers.

Science.gov (United States)

Horak, Jiri; Kubonova, Lenka; Krpec, Kamil; Hopan, Frantisek; Kubesa, Petr; Motyka, Oldrich; Laciok, Vendula; Dej, Milan; Ochodek, Tadeas; Placha, Daniela

2017-06-01

Five different domestic heating boilers (automatic, over-fire, with down-draft combustion and gasification) and three types of fuel (lignite, wood and mixed fuel) were examined in 25 combustion tests and correlated with the emissions of particulate matter (PM), carbon monoxide (CO), total organic carbon (TOC) and 12 polycyclic aromatic hydrocarbons (PAHs with MW = 178-278 g/mol) focusing on particle phase. However, the distribution of 12 PAHs in gas phase was considered as well due to the presence mainly of lighter PAHs in gas phase. The PAHs, as well as the CO and TOC, are the indicators of incomplete combustion, and in this study PAH emission increased significantly with increasing emissions of CO and TOC. The PAHs were mainly detected on PM 2.5 , their contents were increasing linearly with increasing PM 2.5 emissions. The highest emission factors of PAHs were measured for boilers of old construction, such as over-fire boiler (5.8-929 mg/kg) and boiler with down-draft combustion (3.1-54.1 mg/kg). Modern types of boilers produced much lower emissions of PAHs, in particular, automatic boiler (0.3-3.3 mg/kg) and gasification boilers (0.2-6.7 mg/kg). In general, the inefficient combustion at reduced output of boilers generated 1.4-17.7 times more emissions of PAHs than the combustion at nominal output of boilers. It is recommended to operate boilers at nominal output with sufficient air supply and to use the proper fuel to minimise PAHs emissions from domestic heating appliances. Copyright © 2017 Elsevier Ltd. All rights reserved.

Specific Emissions of Harmful Substances from Small Boilers

Directory of Open Access Journals (Sweden)

Horák Jiøí

1998-09-01

Full Text Available Coal is on of the most important energy source and its significance will increase in a future. In Czech republic coal is except else widely used as a fuel for combustion in a small boilers (up to 50 kW. Low efficiency of the small boilers which is often below 50% together with high emissions of the harmful substances into near surroundings cause in average 40 – 70% of total local air pollution. The research was performed in a scope of the Grant no. 101/98/0820 of Grant Agency of Czech Republic was focused on quality of combustion process related to combustion efficiency and creation of harmful substances at combustion of domestic fuels. Experiments were performed to compare combustion of brown coal, clack coal, coke and black coal slurry. Extremely high creation of harmful substances (CO, NOX, solid particles and organic substances was measured when the black coal slurry was used as a fuel, measured in kg of emissions per GJ of burned fuel. Combustion of brown coal produced significant emissions of solid particles which bond harmful substances as metals, polyaromatic hydrocarbons and others together with high emissions of SO2 . Strong dependence between emissions of CO and low quality of combustion given by low combustion temperature, shortage of combustion air, not suitable design of after-combustion chamber and short duration of fuel presence in a combustion area was found out. Emissions of wide range of metals were investigated. The results of the research grant project describe and explain the combustion process and creation of harmful substances in small boilers plus give suggestions and recommendations leading to rational operation of the small boilers and lowering their negative impact to environment.

Optimisation of Marine Boilers using Model-based Multivariable Control

DEFF Research Database (Denmark)

Solberg, Brian

Traditionally, marine boilers have been controlled using classical single loop controllers. To optimise marine boiler performance, reduce new installation time and minimise the physical dimensions of these large steel constructions, a more comprehensive and coherent control strategy is needed....... This research deals with the application of advanced control to a specific class of marine boilers combining well-known design methods for multivariable systems. This thesis presents contributions for modelling and control of the one-pass smoke tube marine boilers as well as for hybrid systems control. Much...... of the focus has been directed towards water level control which is complicated by the nature of the disturbances acting on the system as well as by low frequency sensor noise. This focus was motivated by an estimated large potential to minimise the boiler geometry by reducing water level fluctuations...

Study of flue-gas temperature difference in supercritical once-through boiler

Science.gov (United States)

Kang, Yanchang; Li, Bing; Song, Ang

2018-02-01

The 600 MW coal-fired once-through Boilers with opposed firing at a power plant are found to experience marked temperature variation and even overtemperature on the wall of the heating surface as a result of flue-gas temperature (FGT) variation in the boiler. In this study, operational adjustments were made to the pulverizing, combustion, and secondary air box systems in these boilers, in order to solve problems in internal combustion. The adjustments were found to reduce FGT difference and optimize the boiler’ combustion conditions. The results of this study can provide a reference for optimization of coal-fired boiler of the same type in similar conditions.

Computational fluid dynamics (CFD) analysis of the coal combustion in a boiler of a thermal power plant using different kinds of the manufactured coals

Energy Technology Data Exchange (ETDEWEB)

Silva, Cristiano Vitorino da; Lazzari, Luis Carlos; Ziemniczak, Aline; Beskow, Arthur Bortolin [Universidade Regional Integrada do Alto Uruguai e das Missoes (URI), Erechim, RS (Brazil)], E-mails: cristiano@uricer.edu.br, arthur@uricer.edu.br

2010-07-01

The state of the art in computational fluid dynamics and the availability of commercial codes encourage numerical studies of combustion processes. In the present work the commercial software CFX Ansys Europe Ltd. has been used to study the combustion of pulverized coal into the boiler of a thermal power plant. The objective of this work is to obtain new information for process optimization. Different kinds of manufactured coals were numerically tested in a thermal power plant installed at the southeast region of Brazil. The simulations were made using the actual burning conditions of the boiler. Results include the residence time of the fuel into the combustion chamber, temperature fields, flow fluid mechanics, heat transfer and pollutant formation, as well as the CO and NOx concentrations, aiming to determinate the best conditions to burn the investigated coals. The numerical investigation of the phenomena involved on the coal combustion processes are used to complete the experimental information obtained in operational tests. Considering the characteristics of different kinds of manufactured coals used, with this study is possible to achieve the most efficient boiler operation parameters, with decreasing costs of electricity production and reduction of environmentally harmful emissions. It was verified that the different kinds of manufactured coals demand different operation conditions, and the kind of manufactured coal used on the combustion process has a significant effect on the pollutant formation, mainly in rel action with ash concentration. (author)

Numerical simulation of a small-scale biomass boiler

International Nuclear Information System (INIS)

Collazo, J.; Porteiro, J.; Míguez, J.L.; Granada, E.; Gómez, M.A.

2012-01-01

Highlights: ► Simplified model for biomass combustion was developed. ► Porous zone conditions are used in the bed. ► Model is fully integrated in a commercial CFD code to simulate a small scale pellet boiler. ► Pollutant emissions are well predicted. ► Simulation provides extensive information about the behaviour of the boiler. - Abstract: This paper presents a computational fluid dynamic simulation of a domestic pellet boiler. Combustion of the solid fuel in the burner is an important issue when discussing the simulation of this type of system. A simplified method based on a thermal balance was developed in this work to introduce the effects provoked by pellet combustion in the boiler simulation. The model predictions were compared with the experimental measurements, and a good agreement was found. The results of the boiler analysis show that the position of the water tubes, the distribution of the air inlets and the air infiltrations are the key factors leading to the high emission levels present in this type of system.

Log-fueled boilers; Les chaudieres a buches

Energy Technology Data Exchange (ETDEWEB)

NONE

2002-07-01

This document describes the different technologies of wood boilers fueled with logs (ascending combustion and natural draught, horizontal combustion and natural draught, reverse combustion and natural draught, reverse combustion and forced draught), their advantages and drawbacks, selection criteria and installation rules. (J.S.)

Staged fluidized-bed coal combustor for boiler retrofit

International Nuclear Information System (INIS)

Rehmat, A.; Dorfman, L.; Shibayama, G.; Waibel, R.

1991-01-01

The Advanced Staged Fluidized-Bed Coal Combustion System (ASC) is a novel clean coal technology for either coal-fired repowering of existing boilers or for incremental power generation using combined-cycle gas turbines. This new technology combines staged combustion for gaseous emission control, in-situ sulfur capture, and an ash agglomeration/vitrification process for the agglomeration/vitrification of ash and spent sorbent, thus rendering solid waste environmentally benign. The market for ASC is expected to be for clean coal-fired repowering of generating units up to 250 MW, especially for units where space is limited. The expected tightening of the environmental requirements on leachable solids residue by-products could considerably increase the marketability for ASC. ASC consists of modular low-pressure vessels in which coal is partially combusted and gasified using stacked fluidized-bed processes to produce low-to-medium-Btu, high-temperature gas. This relatively clean fuel gas is used to repower/refuel existing pulverized-coal, natural gas, or oil-fired boilers using bottom firing and reburning techniques. The benefits of ASC coal-fired repowering include the ability to repower boilers without obtaining additional space while meeting the more stringent environmental requirements of the future. Low NO x , SO x , and particulate levels are expected while a nonleachable solid residue with trace metal encapsulation is produced. ASC also minimizes boiler modification and life-extension expenditures. Repowered efficiencies can be restored to the initial operating plant efficiency, and the existing boiler capacity can be increased by 10%. Preliminary cost estimates indicate that ASC will have up to a $250/kW capital cost advantage over existing coal-fired repowering options. 4 figs., 4 tabs

Combustion of mediterranean agro-forest biomasses in small and medium scale pellet boilers: strategies for minimizing ash fusion and slagging

Energy Technology Data Exchange (ETDEWEB)

Vega-Nieva, Daniel J.; Dopazo, Raquel; Ortiz, Luis [Forest Engineering Univ. School. Univ. of Vigo, Pontevedra (Spain)], e-mail: DanielJVN@gmail.com

2012-11-01

The slagging and fouling risk remain as important barriers that are currently limiting the use of various agricultural residues and potential energy crops feedstocks (e.g. [1-3]), which remain largely unutilized, particularly in Mediterranean countries. In this oral communication, the main results from the VI Framework European Project Domoheat on the combustion of mediterranean biomasses and its mixtures on small and medium size domestic pellet boilers, are presented, together with the goals of the ongoing VII Framework European Project AshMelT focusing on the definition of objective criteria and tests for ash slagging in domestic pellet boilers. The utilization of ash slagging indices based on ash composition and the definition of biomass mixtures based on such ash indices are presented as potentially useful tools for minimizing the occurrence of ash fusion and slagging during combustion.

Toxic emissions during co-combustion of biomass-waste wood-lignite blends in an industrial boiler.

Science.gov (United States)

Samaras, P; Skodras, G; Sakellaropoulos, G P; Blumenstock, M; Schramm, K W; Kettrup, A

2001-01-01

The objectives of this work were to study the PCDD/F emissions during the co-combustion of waste wood/coal co-combustion in an industrial boiler and to determine the relation of the toxic emissions to the fuel properties. Co-combustion experiments were performed in a 13.8 MWthermal industrial moving grate combustor. The fuels which were examined in this study included Greek lignite, natural uncontaminated wood, power poles and medium density fibers (MDFs) which were by-products of the plant production process. Fuel blends were prepared by mixing single components in various concentrations. PCDD/F emissions were collected during experimental runs and were analyzed according to standard methods. Low PCDD/F emissions were obtained during the co-combustion tests, lower than the limit value of 0.1 ng TEQ/Nm3. The lowest values were observed during the combustion of fuel blends containing MDF, possibly due to the inhibitory action of some of the N-containing MDF ingredients, such as urea. No direct correlation was found between the PCDD/F and the copper emissions, while examination of the PCDD/F homologue patterns revealed the predominance of the lower chlorinated isomers over the higher ones.

Bio boiler - Control conditions. Part 1: Model development and analysis of operating conditions; Biokedel - Reguleringsmaessige forhold. Del 1: Modeludvikling og analyse af dynamiske driftsforhold

Energy Technology Data Exchange (ETDEWEB)

Boecher Poulsen, K.; Christensen, Torkild; Mortensen, Jan; Runge Kristoffersen, J.; Kristmundsson, E. [Tech-wise A/S (Denmark); Moekbak, T.; Mortensen, Hans Peter [Elsam A/S (Denmark)

2002-12-15

This report focuses on the model-building part of the PSO project, 'Control Conditions Bio-boiler'. In the project, which treats dynamic simulation of biomass fired power plants via the MMS software, a certain number of straw/wood chip modules have been built, together with a combustion module which, when connected to the existing MMS modules, can be used for dynamic simulation. Furthermore, a certain number of continuous and discrete components have been built which, together with the remaining MMS modules will create a complete model of the active part of the control structure under the most common operation conditions. By means of the developed straw, combustion and control modules, a model of Enstedvaerket's bio-boiler is built (without wood chip super-heater), including practically all auxiliary control mechanisms. In the report the primary problems caused by the development of the model are discussed, typically numerical problems. First of all it is discussed how a steady state condition can be reached from a nonphysical condition at the start-up of the simulation. After reaching a steady state condition at full load, the boiler load is reduced by adjusting the desired live steam flow setpoint value and the load gradient (as it would be done from the control room). While reducing to part load, one straw line is closed down, as it would be done in 'real life'. From part load, the boiler load is once again in the same way increased to full. (BA) The simulation results are then compared to measurements made on the same boiler during load reduction and load increase.

Numerical investigation on the flow, combustion, and NOX emission characteristics in a 660 MWe tangential firing ultra-supercritical boiler

Directory of Open Access Journals (Sweden)

Wenjing Sun

2016-02-01

Full Text Available A three-dimensional numerical simulation was carried out to study the pulverized-coal combustion process in a tangentially fired ultra-supercritical boiler. The realizable k-ε model for gas coupled with discrete phase model for coal particles, P-1 radiation model for radiation, two-competing-rates model for devolatilization, and kinetics/diffusion-limited model for combustion process are considered. The characteristics of the flow field, particle motion, temperature distribution, species components, and NOx emissions were numerically investigated. The good agreement of the measurements and predictions implies that the applied simulation models are appropriate for modeling commercial-scale coal boilers. It is found that an ideal turbulent flow and particle trajectory can be observed in this unconventional pulverized-coal furnace. With the application of over-fire air and additional air, lean-oxygen combustion takes place near the burner sets region and higher temperature at furnace exit is acquired for better heat transfer. Within the limits of secondary air, more steady combustion process is achieved as well as the reduction of NOx. Furthermore, the influences of the secondary air, over-fire air, and additional air on the NOx emissions are obtained. The numerical results reveal that NOx formation attenuates with the decrease in the secondary air ratio (γ2nd and the ratio of the additional air to the over-fire air (γAA/γOFA was within the limits.

The heat exchanger of small pellet boiler for phytomass

Science.gov (United States)

Mičieta, Jozef; Lenhard, Richard; Jandačka, Jozef

2014-08-01

Combustion of pellets from plant biomass (phytomass) causes various troubles. Main problem is slagging ash because of low melting temperature of ash from phytomass. This problem is possible to solve either improving energetic properties of phytomass by additives or modification of boiler construction. A small-scale boiler for phytomass is different in construction of heat exchanger and furnace mainly. We solve major problem - slagging ash, by decreasing combustion temperature via redesign of pellet burner and boiler body. Consequence of lower combustion temperature is also lower temperature gradient of combustion gas. It means that is necessary to design larger heat exchanging surface. We plane to use underfed burner, so we would utilize circle symmetry heat exchanger. Paper deals design of heat exchanger construction with help of CFD simulation. Our purpose is to keep uniform water flux and combustion gas flux in heat exchanger without zone of local overheating and excess cooling.

Oxygen Carrier Aided Combustion (OCAC of Wood Chips in a Semi-Commercial Circulating Fluidized Bed Boiler Using Manganese Ore as Bed Material

Directory of Open Access Journals (Sweden)

Magnus Rydén

2016-11-01

Full Text Available Oxygen Carrier Aided Combustion (OCAC is realized by using an active oxygen-carrying bed material in fluidized bed boilers. The active material is reduced in fuel rich parts of the boiler and oxidized in air rich parts. Advantages could be achieved such as new mechanisms for oxygen transport in space and time. Here calcined manganese ore has been used as active bed material in a 12 MWth circulating fluidized bed boiler. The fuel was wood chips and the campaign lasted more than two weeks. From an operational point of view, manganese ore worked excellently. From the temperature profile of the boiler it can be concluded that fuel conversion was facilitated, especially in the dense bottom bed. The effect did not always translate to reduced emissions, which suggests that final combustion in the cyclone outlet was also influenced. Substituting 10% of the sand bed with manganese ore made it possible to reduce the air to fuel ratio without generating large amounts of CO. The use of 100% manganese ore resulted in higher emissions of CO than the sand reference, but, when combined sulphur feeding, dramatic reductions in CO emissions, up to 90% compared to sand reference, was achieved.

Emissions from waste combustion. An application of statistical experimental design in a laboratory-scale boiler and an investigation from large-scale incineration plants

Energy Technology Data Exchange (ETDEWEB)

Xiaojing, Zhang

1997-05-01

The aim of this thesis is a study of the emissions from the combustion of household refuse. The experiments were both on a laboratory-scale boiler and on full-scale incineration plants. In the laboratory, an artificial household refuse with known composition was fed into a pilot boiler with a stationary grate. Combustion was under non-optimum conditions. Direct sampling with a Tenax adsorbent was used to measure a range of VOCs. Measurements were also made of incompletely burnt hydrocarbons, carbon monoxide, carbon dioxide, oxygen and flue gas temperature. Combustion and emission parameters were recorded continuously by a multi-point data logger. VOCs were analysed by gas chromatography and mass spectrometry (GC/MS). The full-scale tests were on seven Swedish incineration plants. The data were used to evaluate the emissions from large-scale incineration plants with various type of fuels and incinerators, and were also compared with the laboratory results. The response surface model developed from the laboratory experiments was also validated. This thesis also includes studies on the gasification of household refuse pellets, estimations of particulate and soot emissions, and a thermodynamic analysis of PAHs from combustion flue gas. For pellet gasification, experiments were performed on single, well characterised refuse pellets under carefully controlled conditions. The aim was to see if the effects of pellets were different from those of untreated household refuse. The results from both laboratory and full-scale tests showed that the main contributions to emissions from household refuse are plastics and moisture. 142 refs, 82 figs, 51 tabs

FLAME MONITORING IN POWER STATION BOILERS USING IMAGE PROCESSING

Directory of Open Access Journals (Sweden)

K. Sujatha

2012-05-01

Full Text Available Combustion quality in power station boilers plays an important role in minimizing the flue gas emissions. In the present work various intelligent schemes to infer the flue gas emissions by monitoring the flame colour at the furnace of the boiler are proposed here. Flame image monitoring involves capturing the flame video over a period of time with the measurement of various parameters like Carbon dioxide (CO2, excess oxygen (O2, Nitrogen dioxide (NOx, Sulphur dioxide (SOx and Carbon monoxide (CO emissions plus the flame temperature at the core of the fire ball, air/fuel ratio and the combustion quality. Higher the quality of combustion less will be the flue gases at the exhaust. The flame video was captured using an infrared camera. The flame video is then split up into the frames for further analysis. The video splitter is used for progressive extraction of the flame images from the video. The images of the flame are then pre-processed to reduce noise. The conventional classification and clustering techniques include the Euclidean distance classifier (L2 norm classifier. The intelligent classifier includes the Radial Basis Function Network (RBF, Back Propagation Algorithm (BPA and parallel architecture with RBF and BPA (PRBFBPA. The results of the validation are supported with the above mentioned performance measures whose values are in the optimal range. The values of the temperatures, combustion quality, SOx, NOx, CO, CO2 concentrations, air and fuel supplied corresponding to the images were obtained thereby indicating the necessary control action taken to increase or decrease the air supply so as to ensure complete combustion. In this work, by continuously monitoring the flame images, combustion quality was inferred (complete/partial/incomplete combustion and the air/fuel ratio can be automatically varied. Moreover in the existing set-up, measurements like NOx, CO and CO2 are inferred from the samples that are collected periodically or by

Generating a representative signal of coal moisture content to anticipate combustion control in thermal power stations

Energy Technology Data Exchange (ETDEWEB)

Prieto-Fernandez, Ismael; Luengo-Garcia, J. Carlos; Alonso-Hidalgo, Manuela; Ponte-Gutierrez, Daniel [Area de Maquinas y Motores Termicos, Universidad de Oviedo, Campus Universitario s/n 33203, Asturias Gijon (Spain)

2002-06-01

This article describes the possibilities of continuously measuring coal moisture in the boiler feeding circuit of a thermal power station so that the measurement can be used as a signal for the boiler combustion control system. To do so, in the first place, the point through which coal would be fed into the boiler was chosen. After studying the different parts of the circuit, the feeder was selected. Then, an installation was designed, at semi-industrial scale, faithfully reproducing the operation of a belt conveyor. In order to measure the moisture content, a microwave system was installed, and a large number of coal samples with different ranks and grain sizes was tested showing eventually the likelihood of the objective.

Demonstration of coal reburning for cyclone boiler NO{sub x} control. Appendix, Book 1

Energy Technology Data Exchange (ETDEWEB)

1994-06-01

Based on the industry need for a pilot-scale cyclone boiler simulator, Babcock Wilcox (B&W) designed, fabricated, and installed such a facility at its Alliance Research Center (ARC) in 1985. The project involved conversion of an existing pulverized coal-fired facility to be cyclone-firing capable. Additionally, convective section tube banks were installed in the upper furnace in order to simulate a typical boiler convection pass. The small boiler simulator (SBS) is designed to simulate most fireside aspects of full-size utility boilers such as combustion and flue gas emissions characteristics, fireside deposition, etc. Prior to the design of the pilot-scale cyclone boiler simulator, the various cyclone boiler types were reviewed in order to identify the inherent cyclone boiler design characteristics which are applicable to the majority of these boilers. The cyclone boiler characteristics that were reviewed include NO{sub x} emissions, furnace exit gas temperature (FEGT) carbon loss, and total furnace residence time. Previous pilot-scale cyclone-fired furnace experience identified the following concerns: (1) Operability of a small cyclone furnace (e.g., continuous slag tapping capability). (2) The optimum cyclone(s) configuration for the pilot-scale unit. (3) Compatibility of NO{sub x} levels, carbon burnout, cyclone ash carryover to the convection pass, cyclone temperature, furnace residence time, and FEGT.

Possibilities of an efficient noise damping in the large gas-fueled boilers

International Nuclear Information System (INIS)

1994-01-01

This report describes a series of tests with the objective to develop a technique for active control, and suppression of unstable conditions of combustion in gas-fired boiler systems. The primary target group for this report are persons within the energy sector, including especially users of natural gas. Focus has been given more to the practical possibilities and limitations than to complicated acoustical theory. The technical background for this work is constituted by the latest innovations within active noise cancelling methods for low frequent noise in channel- and pipe shaped systems, such as heating-, air-and exhaust systems. The fundamental idea has been to implement already functioning and commercial available systems for active noise cancellation in an modified setup to a gasfired boiler system. A few examples of similar attempts are given. Latest a relatively successful example of actively controlling an unstable combustion in a channel shaped burner system (CNRS Paris 1993). The conclusion of the project is anyway, that unstable combustion in larger gasfired boilers can not be controlled by the active methods and systems known today. The reasons for this are: the flame and thus the noise source are distributed in space, the acoustical wave-propagation in the combustion chamber is complex and with low damping, several loops for unstable combustion are possible. Within this project special sensors for high temperatures are developed, e.g.: probe microphones, high temperature turbulence screens and a system for measuring of the variations in UV-light emission form the flame. These systems are applicable also for more 'traditional active noise cancellation' of low-frequent noise in exhaust pipes and chimneys. (au)

Energy efficiency in boilers; Eficiencia energetica em caldeiras

Energy Technology Data Exchange (ETDEWEB)

Ponte, Ricardo Silva The [Universidade Federal do Ceara (UFCE), Fortaleza, CE (Brazil). Dept. de Engenharia Eletrica], email: ricthe@dee.ufc.br; Barbosa, Marcos Antonio Pinheiro; Rufino, Maria da Gracas [Universidade de Fortaleza (UNIFOR), CE (Brazil). Dept. de Engenharia Eletrica], emails: marcos_apb@unifor.br, gsrufino@unifor.br

2010-07-01

The boiler is vapor generator equipment that has been widely used in industrial milieu as in electric energy generation in thermoelectric plants. Since their first conception, the boilers have been changed in order to provide security and energetic efficiency. They can present high losses of energy if they don't be operated according to some criteria. A considerable part of boilers operation cost include fuel expenses. So, the adoption of effective steps in order to reduce fuel consumption is important to industry economy, besides it brings environmental benefits through the reduction of pollution liberation. The present article has the objective of emphasizing the effective steps for the economy of energy in boilers, such as, the regulation of combustion; the control of soot and incrustations; the installation of economizers, air heaters and super heaters; the reduction in purges and reintroduction of condensed steam. (author)

Development of combined low-emissions burner devices for low-power boilers

Science.gov (United States)

Roslyakov, P. V.; Proskurin, Yu. V.; Khokhlov, D. A.

2017-08-01

Low-power water boilers are widely used for autonomous heat supply in various industries. Firetube and water-tube boilers of domestic and foreign manufacturers are widely represented on the Russian market. However, even Russian boilers are supplied with licensed foreign burner devices, which reduce their competitiveness and complicate operating conditions. A task of developing efficient domestic low-emissions burner devices for low-power boilers is quite acute. A characteristic property of ignition and fuel combustion in such boilers is their flowing in constrained conditions due to small dimensions of combustion chambers and flame tubes. These processes differ significantly from those in open combustion chambers of high-duty power boilers, and they have not been sufficiently studied yet. The goals of this paper are studying the processes of ignition and combustion of gaseous and liquid fuels, heat and mass transfer and NO x emissions in constrained conditions, and the development of a modern combined low-emissions 2.2 MW burner device that provides efficient fuel combustion. A burner device computer model is developed and numerical studies of its operation on different types of fuel in a working load range from 40 to 100% of the nominal are carried out. The main features of ignition and combustion of gaseous and liquid fuels in constrained conditions of the flame tube at nominal and decreased loads are determined, which differ fundamentally from the similar processes in steam boiler furnaces. The influence of the burner devices design and operating conditions on the fuel underburning and NO x formation is determined. Based on the results of the design studies, a design of the new combined low-emissions burner device is proposed, which has several advantages over the prototype.

Stabilization of ash from combustion of MSW in a fluidised bed boiler

Energy Technology Data Exchange (ETDEWEB)

Steenari, Britt-Marie; Wilewska, Magda [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Environmental Inorganic Chemistry

2004-06-01

Due to restrictions against the land filling of combustible waste and directives from authorities that favour energy recovery from the waste, combustion of household waste is becoming more common. Even though combustion of MSW reduces the volume of waste to be handled by approximately 90%, it produces ash residues containing most of the metals present in the original fuel and a number of other species carried through the boiler or formed during combustion. The residues can be divided into three categories: 1. Stable, inert ash that can be utilised in, for example, construction applications 2. Ash that is stable enough to be land filled as nonhazardous waste 3. Ash that contains large amounts of soluble components and potentially toxic metal species. The regulations considering leaching of ash components set limits for the release of soluble salts and toxic metals. Some fly ashes show low leachability for metals but gives a salt release that is too close to the limit for total dissolved solids. Since fly ash from FBC boilers represent the largest volume of ash from these boilers there is a need for a simple and cheap treatment method that reduces the amount of soluble salts, i.e. NaCl, KCl etc, in the ash. After stabilisation, the ash is supposed to go into a more stable category. The aim of this project has been to investigate the applicability of a method to wash such an ash with water. The work included laboratory studies of the ash properties, the water washing process, filtration properties of the ash slurry and also tests of the method in pilot scale at a full scale boiler. This work has been concentrated towards the investigation of cyclone ash from a bubbling fluidised bed boiler in Lidkoeping fired with 100% household waste. Elemental composition of ash samples before and after washing/filtration was determined by AAS or ICP after a suitable dissolution of the sample. The mineralogy of ash samples was analysed using X-ray powder diffractometry. This method

Experimental investigation on a 0.35 MWth coal-fired horizontal circulating fluidized bed boiler

Energy Technology Data Exchange (ETDEWEB)

Meng, Aihong; Li, Qinghai; Zhang, Yanguo; Wang, Zhaojun; Dang, Wenda [Tsinghua Univ., Beijing (China); Ministry of Education, Beijing (China). Key Lab. for Thermal Science and Power Engineering

2013-07-01

The capacities of industrial coal-fired boilers are normally less than 20-30 MWe. And these coal-fired boilers of low capacity are facing the severe situation of low efficiency and heavy environmental pollution. Hence, an innovative horizontal circulating fluidized bed (HCFB) boiler was developed to enhance heat efficiency and reduce pollutant emission of industrial boilers in China. The chamber in the HCFB boiler consists of primary combustion chamber, secondary combustion chamber and burnout chamber, which were combined horizontally side by side. To verify the conception of horizontal fluidized circulation and to obtain the characteristic data, a 0.35 MWth coal-combustion HCFB boiler was designed and installed to perform some experiments of combustion and mass circulation. In the boiler there were two mass circulating paths, one is inner circulating through the inertia separator and another was external circulating through the cyclone separator. The connection bottom of the secondary chamber and the burnout chamber was designed as an inertia separator, in which separated and collected solid materials were returned to the primary combustion. In fact the secondary separator was a small cyclone separator connecting to the exit of the burnout chamber. Heat efficiency and separating efficiency of the experimental boiler were measured and analyzed. Furthermore, mass and temperature distribution along the chambers height were also investigated. The results showed that the heat efficiency of the bare boiler was 82%. The mass balance based on ash content was measured and analyzed. Separating efficiency of the inertia separator and cyclone separator was 60 and 99.9%, respectively. It showed that the two stage material separation and circulation enhanced coal combustion in the HCFB boiler and help to minimize the height of the furnace.

DBSSP - A computer program for simulation of controlled circulation boiler and natural circulation boiler start up behavior

International Nuclear Information System (INIS)

Li Bin; Chen Tingkuan; Yang Dong

2005-01-01

In this paper, a computer program, Drum Boiler Start-up Simulation Program (DBSSP), is developed for simulating the start up behavior of controlled circulation and natural circulation boilers. The mathematical model developed here is based on the first principles of mass, energy and momentum conservations. In the boiler model, heat transfer in the waterwall, the superheater, the reheater and the economizer is simulated by the distributing parameter method, while heat transfer in the drum and the downcomer is simulated by lumped parameter analysis. The program can provide detailed flow and thermodynamic characteristics of the boiler components. The development of this program is based only on design data, so it can be used for any subcritical, controlled or natural circulation boiler. The simulation results were compared with experimental measurements, and good agreements between them were found. This program is expected to be useful for predicting the characteristics and the performance of controlled circulation and natural circulation boilers during the start up process. It also can be used to optimize a start up system for minimum start up time

Emission Characteristics of Gas-Fired Boilers based on Category-Specific Emission Factor from Field Measurements in Beijing, China

Science.gov (United States)

Itahashi, S.; Yan, X.; Song, G.; Yan, J.; Xue, Y.

2017-12-01

Gas-fired boilers will become the main stationary sources of NOx in Beijing. However, the knowledge of gas-fired boilers in Beijing is limited. In the present study, the emission characteristics of NOx, SO2, and CO from gas-fired boilers in Beijing were established using category-specific emission factors (EFs) from field measurements. In order to obtain category-specific EFs, boilers were classified through influence analysis. Factors such as combustion mode, boiler type, and installed capacity were considered critical for establishing EFs because they play significant roles in pollutant formation. The EFs for NOx, CO, and SO2 ranged from 1.42-6.86 g m-3, 0.05-0.67 g m-3 and 0.03-0.48 g m-3. The emissions of NOx, SO2, and CO for gas-fired boilers in Beijing were 11121 t, 468 t, and 222 t in 2014, respectively. The emissions were spatially allocated into grid cells with a resolution of 1 km × 1 km, and the results indicated that top emitters were in central Beijing. The uncertainties were quantified using a Monte Carlo simulation. The results indicated high uncertainties in CO (-157% to 154%) and SO2 (-127% to 182%) emissions, and relatively low uncertainties (-34% to 34%) in NOx emission. Furthermore, approximately 61.2% and 96.8% of the monitored chamber combustion boilers (CCBs) met the standard limits for NOx and SO2, respectively. Concerning NOx, low-NOx burners and NOx emission control measures are urgently needed for implementing of stricter standards. Adopting terminal control measures is unnecessary for SO2, although its concentration occasionally exceeds standard limits, because reduction of its concentration can be achieved thorough control of the sulfur content of natural gas at a stable low level. Furthermore, the atmospheric combustion boilers (ACBs) should be substituted with CCBs, because ACBs have a higher emission despite lower gross installed capacity. The results of this study will enable in understanding and controlling emissions from gas

Research on combustion of black-liquor drops

International Nuclear Information System (INIS)

Macek, A.

1999-01-01

Black liquor, the major by-product of the kraft process for production of pulp, is one of the most important industrial fuels. It is burned in recovery boilers in the form of large spray drops (mm), with the objective of simultaneous recovery of heat and chemicals (sodium and sulfur). Even though black-liquor combustion in boilers has been practised for over half a century, research efforts toward improvement of combustion efficiency and abatement of environmental emissions are much more recent. The present paper addresses a specific aspect of that research, namely, elucidation of processes which occur during combustion of black-liquor drops in boiler-gas streams. The paper (a) gives a brief description of the kraft process, (b) reviews the experimental and theoretical (modeling) research advances on combustion of kraft-liquor drops during the 1980s and 1990s, (c) re-examines the results of an earlier combustion study in which black-liquor drops were observed in free flight at temperatures near those in recovery boilers, and (d) recommends input for the modeling of in-flight combustion of kraft-liquor drops in recovery boilers. (author)

A novel direct-fired porous-medium boiler

Science.gov (United States)

Prasartkaew, Boonrit

2018-01-01

Nowadays, power and heat generation systems pay an important role in all economic sectors. These systems are mainly based on combustion reaction and operated under the second law of thermodynamics. A conventional boilers, a main component of heat and power generators, have thermal efficiency in the range of 70 to 85%, mainly owing to they have flue gas heat loss. This paper proposes a novel type of boiler, called a Direct-fired Porous-medium Boiler (DPB). Due to being operated without flue gas heat loss, its thermal efficiency cloud be approximately close to 100%. The steam produced from the proposed boiler; however, is not pure water steam. It is the composite gases of steam and combustion-product-gases. This paper aims at presenting the working concept and reporting the experimental results on the performance of the proposed boiler. The experiments of various operating parameters were performed and collected data were used for the performance analysis. The experimental results demonstrated that the proposed boiler can be operated as well as the conceptual design and then it is promising. It can be possibly further developed to be a high efficiency boiler by means of reducing or suppressing the surface heat loss with better insulator and/or refractory lined.

Overall evaluation of combustion and NO(x) emissions for a down-fired 600 MW(e) supercritical boiler with multiple injection and multiple staging.

Science.gov (United States)

Kuang, Min; Li, Zhengqi; Liu, Chunlong; Zhu, Qunyi

2013-05-07

To achieve significant reductions in NOx emissions and to eliminate strongly asymmetric combustion found in down-fired boilers, a deep-air-staging combustion technology was trialed in a down-fired 600 MWe supercritical utility boiler. By performing industrial-sized measurements taken of gas temperatures and species concentrations in the near wing-wall region, carbon in fly ash and NOx emissions at various settings, effects of overfire air (OFA) and staged-air damper openings on combustion characteristics, and NOx emissions within the furnace were experimentally determined. With increasing the OFA damper opening, both fluctuations in NOx emissions and carbon in fly ash were initially slightly over OFA damper openings of 0-40% but then lengthened dramatically in openings of 40-70% (i.e., NOx emissions reduced sharply accompanied by an apparent increase in carbon in fly ash). Decreasing the staged-air declination angle clearly increased the combustible loss but slightly influenced NOx emissions. In comparison with OFA, the staged-air influence on combustion and NOx emissions was clearly weaker. Only at a high OFA damper opening of 50%, the staged-air effect was relatively clear, i.e., enlarging the staged-air damper opening decreased carbon in fly ash and slightly raised NOx emissions. By sharply opening the OFA damper to deepen the air-staging conditions, although NOx emissions could finally reduce to 503 mg/m(3) at 6% O2 (i.e., an ultralow NOx level for down-fired furnaces), carbon in fly ash jumped sharply to 15.10%. For economical and environment-friendly boiler operations, an optimal damper opening combination (i.e., 60%, 50%, and 50% for secondary air, staged-air, and OFA damper openings, respectively) was recommended for the furnace, at which carbon in fly ash and NOx emissions attained levels of about 10% and 850 mg/m(3) at 6% O2, respectively.

Successful design and application of SNCR parallel to combustion modification

Energy Technology Data Exchange (ETDEWEB)

Zhao, Dongxian; Tang, Leping; Shao, Xiaozhen; Meng, Derun; Li, Hongjian [Tongfang Environment CO., LTD., Beijing (China); Zhou, Wei; Xu, Guang [GE Energy, Anaheim, CA (United States)

2013-07-01

Various De-NOx methods have been recently adopted in China to control NOx emissions including Selective Non-Catalytic Reaction (SNCR) technology. Usually, the design of SNCR system is carried out after the combustion modification technologies, such as low NOx burner (LNB) and over fire air (OFA), have already been installed and in operation. This article discusses how to design the SNCR system parallel to the combustion modification. The SNCR process design consists of three steps: (1) boiler baseline test, (2) computational fluid dynamics simulation (CFD) facilitated design and (3) SNCR system performance predictions and optimizations. The first step is to conduct boiler baseline test to characterize the boiler operating conditions at a load range. The test data can also be used to calibrate the CFD model. The second step is to develop a three-dimensional boiler coal combustion CFD model to simulate the operation of the boilers at both baseline and post combustion modification conditions. The simulation reveals velocity, temperature and combustible distributions in the furnace. The last step is to determine the position and numbers of the injectors for SNCR reagent. The final field tests upon the project completion have shown that the average SNCR De-NOx efficiency has reached 35.1% with the maximum removal efficiency of 45% on full load. The project also couples the SNCR and SCR (Selective Catalytic Reduction) technologies. The combined removal efficiency of combustion modifications, SNCR and SCR is higher than 82%. This paper shows a successful example for retrofitting aged power-generating units with limited space.

Model-based Control of a Bottom Fired Marine Boiler

DEFF Research Database (Denmark)

Solberg, Brian; Karstensen, Claus M. S.; Andersen, Palle

2005-01-01

This paper focuses on applying model based MIMO control to minimize variations in water level for a specific boiler type. A first principles model is put up. The model is linearized and an LQG controller is designed. Furthermore the benefit of using a steam °ow measurement is compared to a strategy...... relying on estimates of the disturbance. Preliminary tests at the boiler system show that the designed controller is able to control the boiler process. Furthermore it can be concluded that relying on estimates of the steam flow in the control strategy does not decrease the controller performance...

Model-based Control of a Bottom Fired Marine Boiler

DEFF Research Database (Denmark)

Solberg, Brian; Karstensen, Claus M. S.; Andersen, Palle

This paper focuses on applying model based MIMO control to minimize variations in water level for a specific boiler type. A first principles model is put up. The model is linearized and an LQG controller is designed. Furthermore the benefit of using a steam °ow measurement is compared to a strategy...... relying on estimates of the disturbance. Preliminary tests at the boiler system show that the designed controller is able to control the boiler process. Furthermore it can be concluded that relying on estimates of the steam flow in the control strategy does not decrease the controller performance...

Combustion and heat transfer monitoring in large utility boilers

Energy Technology Data Exchange (ETDEWEB)

Ignacio Diez, L.; Cortes, C.; Arauzo, I.; Valero, A. [Zaragoza Univ., Centro de Investigacion del rendimiento de Centrales Electricas (CIRCE) (Spain)

2001-05-01

As a result of the quick and vast development of instrumentation and software capabilities, the optimization and control of complex energy systems can presently take advantage of highly sophisticated engineering techniques, such as CFD calculations and correlation algorithms based on artificial intelligence concepts. However, the most advanced numerical prediction still relies on strong simplifications of the exact transport equations. Likewise, the output of a neural network, or any other refined data-processing device, is actually based in a long record of observed past responses. Therefore, the implementation of modern diagnosis tools generally requires a great amount of experimental data, in order to achieve an adequate validation of the method. Consequently, a sort of paradox results, since the validation data cannot be less accurate or complete than the predictions sought. To remedy this situation, there are several alternatives. In opposition to laboratory work or well-instrumented pilot plants, the information obtained in the full scale installation offers the advantages of realism and low cost. This paper presents the case-study of a large, pulverized-coal fired utility boiler, discussing both the evaluation of customary measurements and the adoption of supplementary instruments. The generic outcome is that it is possible to significantly improve the knowledge on combustion and heat transfer performance within a reasonable cost. Based on the experience and results, a general methodology is outlined to cope with this kind of analysis. (author)

Strategies to reduce gaseous KCl and chlorine in deposits during combustion of biomass in fluidised bed boilers

Energy Technology Data Exchange (ETDEWEB)

Kassman, Haakan

2012-11-01

Combustion of a biomass with an enhanced content of alkali and chlorine (Cl) can result in operational problems including deposit formation and superheater corrosion. The strategies applied to reduce such problems include co-combustion and the use of additives. In this work, measures were investigated in order to decrease the risk of superheater corrosion by reducing gaseous KCl and the content of chlorine in deposits. The strategies applied were sulphation of KCl by sulphur/sulphate containing additives (i.e. elemental sulphur (S) and ammonium sulphate (AS)) and co-combustion with peat. Both sulphation of KCl and capture of potassium (K) in ash components can be of importance when peat is used. The experiments were mainly performed in a 12 MW circulation fluidised bed (CFB) boiler equipped for research purposes but also in a full-scale CFB boiler. The results were evaluated by means of IACM (on-line measurements of gaseous KCl), conventional gas analysis, deposit and corrosion probe measurements and ash analysis. Ammonium sulphate performed significantly better than elemental sulphur. Thus the presence of SO{sub 3} (i.e. AS) is of greater importance than that of SO{sub 2} (i.e. S) for sulphation of gaseous KCl and reduction of chlorine in deposits. Only a minor reduction of gaseous KCl was obtained during co-combustion with peat although chlorine in the deposits was greatly reduced. This reduction was supposedly due to capture of K by reactive components from the peat ash in parallel to sulphation of KCl. These compounds remained unidentified. The effect of volatile combustibles on the sulphation of gaseous KCl was investigated. The poorest sulphation was attained during injection of ammonium sulphate in the upper part of the combustion chamber during the lowest air excess ratio. The explanation for this is that SO{sub 3} was partly consumed by side reactions due to the presence of combustibles. These experimental results were supported by modelling, although the

a Study of Using Hydrogen Gas for Steam Boiler in CHOLOR- Alkali Manufacturing

Science.gov (United States)

Peantong, Sasitorn; Tangjitsitcharoen, Somkiat

2017-06-01

Main products of manufacturing of Cholor - Alkali, which commonly known as industrial chemical, are chlorine gas (Cl2), Sodium Hydroxide (NaOH) and hydrogen gas (H2). Chorine gas and sodium hydroxide are two main products for commercial profit; where hydrogen gas is by product. Most industries release hydrogen gas to atmosphere as it is non-profitable and less commercial scale. This study aims to make the most use of hydrogen as a substitute energy of natural gas for steam boiler to save energy cost. The second target of this study is to reduce level of CO2 release to air as a consequence of boiler combustion. This study suggests to install boiler that bases on hydrogen as main power with a high turndown ratio of at least 1:6. However, this case study uses boiler with two mode such as natural gas (NG) mode and mixed mode as they need to be flexible for production. Never the less, the best boiler selection is to use single mode energy of hydrogen. The most concerned issue about hydrogen gas is explosion during combustion stage. Stabilization measures at emergency stop is introduced to control H2 pressure to protect the explosion. This study varies ratio of natural gas to hydrogen gas to find the optimal level of two energy sources for boiler and measure total consumption through costing model; where CO2 level is measured at the boiler stack. The result of this study shows that hydrogen gas can be a substitute energy with natural gas and can reduce cost. Natural gas cost saving is 248,846 baht per month and reduce level of NOx is 80 ppm 7% O2 and 2 % of CO2 release to air as a consequence of boiler combustion.

Hybrid system for fouling control in biomass boilers

Energy Technology Data Exchange (ETDEWEB)

Romeo, Luis M.; Gareta, Raquel [Centro de Investigacin de Recursos y Consumos Energeticos (CIRCE), Universidad de Zaragoza, Centro Politecnico Superior, Mareda de Luna, 3, Zaragoza 50018, (Spain)

2006-12-15

Renewable energy sources are essential paths towards sustainable development and CO{sub 2} emission reduction. For example, the European Union has set the target of achieving 22% of electricity generation from renewable sources by 2010. However, the extensive use of this energy source is being avoided by some technical problems as fouling and slagging in the surfaces of boiler heat exchangers. Although these phenomena were extensively studied in the last decades in order to optimize the behaviour of large coal power boilers, a simple, general and effective method for fouling control has not been developed. For biomass boilers, the feedstock variability and the presence of new components in ash chemistry increase the fouling influence in boiler performance. In particular, heat transfer is widely affected and the boiler capacity becomes dramatically reduced. Unfortunately, the classical approach of regular sootblowing cycles becomes clearly insufficient for them. Artificial Intelligence (AI) provides new means to undertake this problem. This paper illustrates a methodology based on Neural Networks (NNs) and Fuzzy-Logic Expert Systems to select the moment for activating sootblowing in an industrial biomass boiler. The main aim is to minimize the boiler energy and efficiency losses with a proper sootblowing activation. Although the NN type used in this work is well-known and the Hybrid Systems had been extensively used in the last decade, the excellent results obtained in the use of AI in industrial biomass boilers control with regard to previous approaches makes this work a novelty. (Author)

Oxy-fired boiler unit and method of operating the same

Science.gov (United States)

Lou, Xinsheng; Zhang, Jundong; Joshi, Abhinaya; McCombe, James A.; Levasseur, Armand A.

2016-12-06

An oxy-combustion boiler unit is disclosed which includes a furnace for combusting fuel and for emitting flue gas resulting from combustion. The furnace has first, second and third combustion zones, and an air separation unit for separating oxygen gas from air and providing a first portion of the separated oxygen to a first oxidant flow, a second portion to a second oxidant flow, and a third portion of the separated oxygen gas to the first, second, and third zones of the furnace. A controller can cause the separated oxygen gas to be distributed so that the first and second oxygen flows have a desired oxygen content, and so that the first, second, and third zones of the furnace receive a desired amount of oxygen based on a combustion zone stoichiometry control.

IEA low NOx combustion project Stage III. Low NOx combustion and sorbent injection demonstration projects. V.2

International Nuclear Information System (INIS)

Payne, R.

1991-03-01

This report summarizes the main results from an IES project concerning the demonstration of low-NO x combustion and sorbent injection as techniques for the control of NO x and SO x emissions from pulverized coal fired utility boilers. The project has built upon information generated in two previous stages of activity, where NO x and SO x control processes were evaluated at both fundamental and pilot-scales. The concept for this stage of the project was for a unique collaboration, where the participating countries (Canada, Denmark and Sweden, together with the United States) have pooled information from full scale boiler demonstrations of low-NO x burner and sorbent injection technologies, and have jointly contributed to establishing a common basis for data evaluation. Demonstration testing was successfully carried out on five wall-fired commercial boiler systems which ranged in size from a 20 MW thermal input boiler used for district heating, up to a 300 MW electric utility boiler. All of these units were fired on high-volatile bituminous coals with sulfur contents ranging from 0.6-3.2 percent. At each site the existing burners were either modified or replaced to provide for low-NO x combustion, and provisions were made to inject calcium based sorbent materials into the furnace space for SO 2 emission control. The results of sorbent injection testing showed moderate levels of SO 2 removal which ranged from approximately 15 to 55 percent at an injected calcium to sulfur molar ratio to 2.0 and with boiler operation at nominal full load. Sulfur capture was found to depend upon the combined effects of parameters such as: sorbent type and reactivity; peak sorbent temperature; coal sulfur content; and the thermal characteristics of the boilers. (8 refs., 58 figs., 6 tabs.)

Generating a representative signal of coal ash content to anticipate combustion control in a thermal power station

International Nuclear Information System (INIS)

Prieto-Fernandez, Ismael; Santurio-Diaz, J.M.; Folgueras-Diaz, B.; Lopez-Bobo, M. Rosario; Fernandez-Viar, P.

2004-01-01

This paper describes the possibilities of continuously measuring coal ash in the boiler feeding circuit of a thermal power station so that the measurement can be used as a signal for the boiler combustion control system. An installation was designed, at semi-industrial scale, that could faithfully reproduce the operation of a belt feeder. In order to measure the ash content, a natural radioactivity meter was installed and a large number of coal samples with different ranks and grain sizes were tested, eventually showing the possibility of achieving the objective

Particulate and un burned carbon emissions reduction from oil fired boilers using combustion promoters

Energy Technology Data Exchange (ETDEWEB)

Balsiger, Andreas; Carvalho, Jose Guilherme de [ACOTEQ, Rio de Janeiro, RJ (Brazil)

1993-12-31

This paper describes the results obtained in the tests carried out with a combustion promoter on a 530 MW utility boiler, in order to reduce solid particle emissions in steady state and transient operations. Tests have been performed at Unit II of Bahia de Algeciras Power Station, owned by Sevillana de Electricidad. Sevillana de Electricidad activities include the production, transmission and distribution of electric power. The distribution area is 40000 square miles (aprox. 20% of peninsular Spains territory).Companys total capacity is 4400 MW, of which 1476 are fuel-oil fired. The demand for electricity in the market served by Sevillana has been 18345 GWh in 1989. Fuel-oil plants output was only 1,6% of total demand in accordance with Spanish energy policy guidelines. Along tests described in this paper, steady state emission, are expected to be reduced due to depletion of the un burned carbon content in particulates. Transient operation emissions should also be reduced if the boiler is kept clean to eliminating soot blowing requirements. (author) 9 refs., 6 figs., 5 tabs.

Towards controlling dioxins emissions from power boilers fuelled with salt-laden wood waste

International Nuclear Information System (INIS)

Luthe, C.; Karidio, I.; Uloth, V.

1997-01-01

An evaluation of the dioxins emissions from a power boiler fuelled with salt-laden wood waste has provided insights on potential control technologies. Whereas a reduction in stack particulate levels does not preclude a corresponding reduction in dioxins emissions, good combustion conditions, in combination with an efficient secondary collection device for particulate removal, were found to offer effective control (stack emissions of 0.064 to 0.086 ng TEQ/m 3 ). Regarding minimization of dioxins formation at source, a preliminary assessment of the possible beneficial effect of an attenuated chlorine:sulphur ratio was encouraging. A more accurate assessment requires additional trials, preferably longer in duration, to eliminate any possible memory effects. (author)

Combustion monitoring of a water tube boiler using a discriminant radial basis network.

Science.gov (United States)

Sujatha, K; Pappa, N

2011-01-01

This research work includes a combination of Fisher's linear discriminant (FLD) analysis and a radial basis network (RBN) for monitoring the combustion conditions for a coal fired boiler so as to allow control of the air/fuel ratio. For this, two-dimensional flame images are required, which were captured with a CCD camera; the features of the images-average intensity, area, brightness and orientation etc of the flame-are extracted after preprocessing the images. The FLD is applied to reduce the n-dimensional feature size to a two-dimensional feature size for faster learning of the RBN. Also, three classes of images corresponding to different burning conditions of the flames have been extracted from continuous video processing. In this, the corresponding temperatures, and the carbon monoxide (CO) emissions and those of other flue gases have been obtained through measurement. Further, the training and testing of Fisher's linear discriminant radial basis network (FLDRBN), with the data collected, have been carried out and the performance of the algorithms is presented. Copyright © 2010 ISA. Published by Elsevier Ltd. All rights reserved.

Optimization of feed water control for auxiliary boiler

International Nuclear Information System (INIS)

Li Lingmao

2004-01-01

This paper described the feed water control system of the auxiliary boiler steam drum in Qinshan Phase III Nuclear Power Plant, analyzed the deficiency of the original configuration, and proposed the optimized configuration. The optimized feed water control system can ensure the stable and safe operation of the auxiliary boiler, and the normal operation of the users. (author)

Influence of the overfire air ratio on the NO(x) emission and combustion characteristics of a down-fired 300-MW(e) utility boiler.

Science.gov (United States)

Ren, Feng; Li, Zhengqi; Chen, Zhichao; Fan, Subo; Liu, Guangkui

2010-08-15

Down-fired boilers used to burn low-volatile coals have high NO(x) emissions. To find a way of solving this problem, an overfire air (OFA) system was introduced on a 300 MW(e) down-fired boiler. Full-scale experiments were performed on this retrofitted boiler to explore the influence of the OFA ratio (the mass flux ratio of OFA to the total combustion air) on the combustion and NO(x) emission characteristics in the furnace. Measurements were taken of gas temperature distributions along the primary air and coal mixture flows, average gas temperatures along the furnace height, concentrations of gases such as O(2), CO, and NO(x) in the near-wall region and carbon content in the fly ash. Data were compared for five different OFA ratios. The results show that as the OFA ratio increases from 12% to 35%, the NO(x) emission decreases from 1308 to 966 mg/Nm(3) (at 6% O(2) dry) and the carbon content in the fly ash increases from 6.53% to 15.86%. Considering both the environmental and economic effect, 25% was chosen as the optimized OFA ratio.

DEVELOPMENT OF THE BOILER FOR COMBUSTION OF AGRICULTURAL BIOMASS BY PRODUCTS

Directory of Open Access Journals (Sweden)

Valentina Turanjanin

2010-01-01

Full Text Available Republic of Serbia consumes about 15 million tons of equivalent oil per year (Mtoe. At the same time potential of the renewable energy sources is about 3,5 Mtoe/year. Main renewable source is biomass, with its potential of about 2,6 Mtoe/year, and 60% of the total biomass source is of agricultural origin. Mainly, that type of biomass is collected, transported and stored in form of bales. At the same time in one of the largest agricultural companies in Serbia (PKB there are over 2000 ha of soya plantations, and also 4000 t/year of baled soya straw available, none of which being used for energy purposes. Therefore, efforts have been made in the Laboratory for Thermal Engineering and Energy of the "Vinča" Institute to develop a technology for utilizing bales of various sizes and shapes for energy production. Satisfactory test results of the 1 MW experimental facility - low CO levels and stable thermal output - led to the building-up of a 1.5 MW soya straw bales-fired hot water boiler, with cigarette type of combustion, for the purposes of greenhouse and office heating in the PKB. Further more, achieving good results in exploitation of that hot water boiler, the next step is building up the first combined heat and power (electricity production facility (CHP, which will use agricultural biomass as a fuel, in Serbia.

NOx Control Options and Integration for US Coal Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

2006-06-30

This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected

Occurrence and prevention of enhanced oxide deposition in boiler flow control orifices

International Nuclear Information System (INIS)

Woolsey, I.S.; Thomas, D.M.; Garbett, K.; Bignold, G.J.

1989-10-01

Once-through boilers, such as those of the AGRs, incorporate flow control orifices at the boiler inlet to ensure a satisfactory flow distribution and stability in the parallel flow paths of the boiler. Deposition of corrosion products in the flow control orifice leads to changes in the orifice pressure loss characteristics, which could lead to problems of flow maldistribution within the boiler, and any adverse consequences resulting from this, such as tube overheating. To date, AGR boiler inlet orifices have not suffered significant fouling due to corrosion products in the boiler feedwater. However, oxide deposition in orifices has been observed in other plants, and in experimental loops operating under conditions very similar to those at inlet to AGR boilers. The lack of deposition in AGR flow control orifices is therefore somewhat surprising. This Report describes studies carried out to examine the factors controlling oxide deposition in flow control orifices, the intention of the work being to explain why deposition has not occurred in AGR boilers to date, and to provide means of preventing deposition in the future should this prove necessary. (author)

The comparative analysis of heat transfer efficiency in the conditions of formation of ash deposits in the boiler furnaces, with taking into account the crystallization of slag during combustion of coal and water-coal fuel

Science.gov (United States)

Salomatov, V. V.; Kuznetsov, G. V.; Syrodoy, S. V.

2017-11-01

The results of the numerical simulation of heat transfer from the combustion products of coal and coal-water fuels (CWF) to the internal environment. The mathematical simulation has been carried out on the sample of the pipe surfaces of the combustion chamber of the boiler unit. The change in the characteristics of heat transfer (change of thermochemical characteristics) in the conditions of formation of the ash deposits have been taken into account. According to the results of the numerical simulation, the comparative analysis of the efficiency of heat transfer has been carried out from the furnace environment to the inside pipe coolant (water, air, or water vapor) from the combustion of coal and coal-water fuels. It has been established that, in the initial period of the boiler unit operation during coal fuel combustion the efficiency of heat transfer from the combustion products of the internal environment is higher than when using CWF. The efficiency of heat transfer in CWF combustion conditions is more at large times (τ≥1.5 hours) of the boiler unit. A significant decrease in heat flux from the combustion products to the inside pipe coolant in the case of coal combustion compared to CWF has been found. It has been proved that this is due primarily to the fact that massive and strong ash deposits are formed during coal combustion.

[Combustion zone investigation and modelling in fuel flexible suspension fired boilers]. Result summary and status

Energy Technology Data Exchange (ETDEWEB)

Lovmand Hvid, S.

2011-12-15

The project has been designed to obtain data from a power plant boiler with co-combustion, partly to gain greater knowledge of particle turnover in the fuel zone, partly to support the development of modeling tools. Data collection occurred at Studstrup Power Station Unit 4, where the fuel is a combination of coal and biomass. The boiler is equipped with 24 dust burners, four of which have been converted to firing with biomass. Measurements have been carried out in the flame zone with different fuels: coal alone, coal + straw and coal + wood. During the experiments velocity fields, temperature fields and gas concentration fields were measured in the firing zone. Also, particle samples from the flame zone ware collected. Several measurements are performed with well-known techniques, but in addition, the project developed new optical measurement methods based on UV spectroscopy. They allow measuring other gases than the hitherto known methods and allow you to gain insight into the dynamic variations beyond just mean fields. The collection of particle samples from the boiler was, as expected, a very challenging task under the given conditions, but was carried out with a largely satisfactory result. Analysis of the samples has initially failed to lead to an increased recognition of the speed of the conversion process, but the samples will be analyzed in more detail in other projects. (LN)

CFD analysis of the pulverized coal combustion processes in a 160 MWe tangentially-fired-boiler of a thermal power plant

Energy Technology Data Exchange (ETDEWEB)

Silva, Cristiano V. da; Beskow, Arthur B. [Universidade Regional Integrada do Alto Uruguai e das Misses (LABSIM/GEAPI/URI), Erechim, RS (Brazil). Dept. de Engenharia e Ciencia da Computacao. Grupo de Engenharia Aplicada a Processos Industriais], Emails: cristiano@uricer.edu.br, Arthur@uricer.edu.br; Indrusiak, Maria Luiza S. [Universidade do Vale do Rio dos Sinos (UNISINOS), Sao Leopoldo, RS (Brazil). Programa de Engenharia Mecanica], E-mail: sperbindrusiak@via-rs.net

2010-10-15

The strategic role of energy and the current concern with greenhouse effects, energetic and exegetic efficiency of fossil fuel combustion greatly enhance the importance of the studies of complex physical and chemical processes occurring inside boilers of thermal power plants. The state of the art in computational fluid dynamics and the availability of commercial codes encourage numeric studies of the combustion processes. In the present work the commercial software CFX Ansys Europe Ltd. was used to study the combustion of coal in a 160 MWe commercial thermal power plant with the objective of simulating the operational conditions and identifying factors of inefficiency. The behavior of the flow of air and pulverized coal through the burners was analyzed, and the three-dimensional flue gas flow through the combustion chamber and heat exchangers was reproduced in the numeric simulation. (author)

Coal reburning technology for cyclone boilers

International Nuclear Information System (INIS)

Yagiela, A.S.; Maringo, G.J.; Newell, R.J.; Farzan, H.

1990-01-01

Babcock and Wilcox has obtained encouraging results from engineering feasibility and pilot-scale proof-of-concept studies of coal reburning for cyclone boiler NO x control. Accordingly, B and W completed negotiations for a clean coal cooperative agreement with the Department of Energy to demonstrate coal reburning technology for cyclone boilers. The host site for the demonstration is the Wisconsin Power and Light (WP and L) Company's 100MWe Nelson Dewey Station. Reburning involves the injection of a supplemental fuel (natural gas, oil, or coal) into the main furnace to produce locally reducing stoichiometric conditions which convert the NO x produced therein to molecular nitrogen, thereby reducing overall NO x emissions. There are currently no commercially-demonstrated combustion modification techniques for cyclone boilers which reduce NO x emissions. The emerging reburning technology offers cyclone boiler operators a promising alternative to expensive flue gas cleanup techniques for NO x emission reduction. This paper reviews baseline testing results at the Nelson Dewey Station and pilot-scale results simulating Nelson Dewey operation using pulverized coal (PC) as the reburning fuel. Outcomes of the model studies as well as the full-scale demonstration preliminary design are discussed

LIEKKI 2 - Combustion technology is environmental technology

Energy Technology Data Exchange (ETDEWEB)

Hupa, M. [Aabo Akademi, Turku (Finland)

1996-12-31

Finland has wide experience in applications of various combustion technologies and fuels and in supplying energy to industry and municipalities. Furthermore, combustion hardware and equipment are amongst our most important export products. Above all, fluidized bed boilers, recovery boilers for pulp mills and heavy diesel engines and diesel power plants have achieved excellent success in the world markets. Exports of these products alone have amounted to several billions of Finnish marks of annual sales in recent years. Within modern combustion technology, the objective is to control flue gas emissions as far as possible in the process itself, thus doing away with the need for the separate scrubbing of flue gases. To accomplish this it has been necessary to conduct a large amount of research on the details of the chemistry of combustion emissions and the flows in furnaces and engine cylinders. A host of completely new products are being developed for the combustion technology field. The LIEKKI programme has been particularly interested in so-called combined-cycle processes based on pressurized fluidized bed technology

Factors controlling deposits in recovery boilers -particle formation and deposition; Soodakattilan likaantuminen ja siihen vaikuttavien tekijoeiden hallinta. Hiukkasten muodostuminen ja depositio

Energy Technology Data Exchange (ETDEWEB)

Kauppinen, E I; Mikkanen, P; Tapper, U; Ylaetalo, S; Jaervinen, R [VTT Chemical Technology, Espoo (Finland); Jokiniemi, J K; Pyykoenen, J; Eskola, A [VTT Energy, Espoo (Finland)

1997-10-01

In this project the aim is to find critical factors controlling the deposit formation in the recovery boilers. Focus is on particle formation, growth and deposition. During year 1995 the aerosol particle formation was studied by an experimental study within the recovery boiler furnace and by a sensitivity study with the ABC (Aerosol Behaviour in Combustion) computer code. During year 1996 the experimental studies on the aerosol particle formation continued within the furnace and the deposition mechanisms for carry over particles were included in the ABC code and sensitivity studies of the deposition were carried out. The experimental study confirmed the fact that the particles are already formed in the recovery boiler furnace. The particle formation is initiated in the boundary layer of the burning droplet or char bed, where metals are vaporised and oxidised to form tiny seed particles

Influence of burner form and pellet type on domestic pellet boiler performance

Science.gov (United States)

Rastvorov, D. V.; Osintsev, K. V.; Toropov, E. V.

2017-10-01

The study presents combustion and emission results obtained using two serial pellet boilers of the same heating capacity 40 kW. These boilers have been designed by producers for domestic conditions of exploitation. The principal difference between boilers was the type of the burner. The study concerns the efficiency and ecological performance difference between burners of circular and rectangular forms. The features of the combustion process in both types of burners were studied when boiler operated with different sorts of pellets. The results suggest that the burner of circular form excels the rectangular form burner. However, there is some difference of NOx emission between circular and rectangular burners.

Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

Energy Technology Data Exchange (ETDEWEB)

Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

2006-06-30

Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

An optimising controller for Hinkley Point B AGR boilers

International Nuclear Information System (INIS)

Wells, C.

1986-01-01

The improvements to the control system at Hinkley Point 'B' Power Station has as one of its objectives the provision of a half unit valve controller. This will enable the asymmetry between the boiler half units, which is a feature of current operation, to be reduced. The use of an on-line boiler model in conjunction with this facility will allow the risk to the boilers from corrosion, creep, and vibration to be assessed and held at the minimum attainable value, thereby prolonging plant life whilst maximising output and efficiency. (author)

Real-time monitoring energy efficiency and performance degradation of condensing boilers

NARCIS (Netherlands)

Baldi, S.; Le, Q.T.; Holub, O.; Endel, P

2017-01-01

Condensing boilers achieve higher efficiency than traditional boilers by using waste heat in flue gases to preheat cold return water entering the boiler. Water vapor produced during combustion is condensed into liquid form, thus recovering its latent heat of vaporization, leading to around 10–12%

Research of power fuel low-temperature vortex combustion in industrial boiler based on numerical modelling

Directory of Open Access Journals (Sweden)

Orlova K.Y.

2017-01-01

Full Text Available The goal of the presented research is to perform numerical modelling of fuel low-temperature vortex combustion in once-through industrial steam boiler. Full size and scaled-down furnace model created with FIRE 3D software and was used for the research. All geometrical features were observed. The baseline information for the low-temperature vortex furnace process are velocity and temperature of low, upper and burner blast, air-fuel ratio, fuel consumption, coal dust size range. The obtained results are: temperature and velocity three dimensional fields, furnace gases and solid fuel ash particles concentration.

Application of the decree 2910 for coal fired boilers; Application de l`arrete 2910 aux chaudieres a charbon

Energy Technology Data Exchange (ETDEWEB)

Hing, K. [CDF Energie, Charbonnages de France, 92 - Rueil-Malmaison (France)

1997-12-31

The impacts of the new French decree 2910 concerning the classification of all combustion equipment with regards to their energy sources, energy efficiency and pollution control, on 2 to 20 MW coal-fired boilers, are discussed, with emphasis on their pollutant emissions (SO{sub 2}, NO{sub x} and ashes). The compositions of several coals is presented and the various types of coal-fired boilers adapted to the new decree are presented: automatic boilers, dense fluidized bed boilers, vibrating and chain grids with fume tubes and water tubes

Feasibility of recovery boiler in paper and pulp industry

International Nuclear Information System (INIS)

Rashid, H.

2010-01-01

in this paper feasibility of recovery boiler in terms of economics and environmental impacts in studied. Recovery boilers are employed in the pulp and paper industry where the cooking agent is recovered by burning black liquor. Cooking agent is exhausted due to the absorption of lignin (a burnable component) in cooking agent in the process of straw cooking. The process of recovery boiler is to remove lignin by combustion from black liquor, and heat is produced during the combustion of lignin which is used to produce steam. Recovery boiler is economical as it is recovering valuable chemicals and steam is produced as a byproduct. Steam from recovery boiler is also used for concentrating weak black liquor to concentrated black liquor recovering 50% of the utility water being used at the plant. The regenerated water in the form of foul condensate is reused in the process. The recovery of hazardous chemicals also reduces load of environmental pollution. Which otherwise can pollute the water reservoirs, and regeneration of water makes it environmentally friendly plant. Construction and challenges in operation of recovery boiler such as smelt-water explosion are also discussed in this paper. (author)

CFD modeling of small biomass-fired boilers, second stage; CFD-modellering av mindre biobraenslepannor, etapp 2

Energy Technology Data Exchange (ETDEWEB)

Loennermark, A. [Swedish National Testing and Research Inst., Boraas (Sweden); Leckner, B. [Chalmers Univ. of Techn., Goeteborg (Sweden). Dept. of Energy Technology

2001-11-01

The purpose of the project is to study how the design of the gas combustion chamber in a small boiler for biomass affects the emissions and how computer simulations can be used to decrease harmful emissions. The aim of the first part of the project was to investigate how phenomena and processes, important for the combustion, depend on various parameters. Within the frame of that part the temperature distribution, the flow pattern and the mixing processes have been studied. In the second part the combustion and the different reactions have been studied. A number of well-equipped combustion experiments in a small biomass-fired boiler have also been conducted to obtain better information about the boundary conditions. The results have been used to verify the simulations. The gas combustion chamber of a modern boiler using down draught firing has been simulated by using two Computational Fluid Dynamics codes, SOFIE and FLUENT. The results from the simulations show that with literature values for the reaction parameters, the reaction rates are controlled by mixing. This means that the reactions are fast and all the CO and the hydrocarbons were consumed. By varying the activation energy, it is possible to reach data that are more comparable with experimental data. The effects of the bowl in the gas combustion chamber on the combustion and mixing are discussed. The effects of the temperature and the radiation are also presented.

Establishing an energy efficiency recommendation for commercial boilers

International Nuclear Information System (INIS)

Ware, Michelle J.

2000-01-01

To assist the federal government in meeting its energy reduction goals, President Clinton's Executive Order 12902 established the Procurement Challenge, which directed all federal agencies to purchase equipment within the top 25th percentile of efficiency. Under the direction of DOE's Federal Energy Management Program (FEMP), the Procurement Challenge's goal is to create efficiency recommendations for all energy-using products that could substantially impact the government's energy reduction goals, like commercial boilers. A typical 5,000,000 Btuh boiler, with a thermal efficiency of 83.2%, can have lifetime energy cost savings of$40,000 when compared to a boiler with a thermal efficiency of 78%. For the federal market, which makes up 2% of the boiler market, this means lifetime energy cost savings of over$25,600,000. To establish efficiency recommendations, FEMP uses standardized performance ratings for products sold in the marketplace. Currently, the boiler industry uses combustion efficiency and, sometimes, thermal efficiency performance measures when specifying a commercial boiler. For many years, the industry has used these efficiency measures interchangeably, causing confusion about boiler performance measurements, and making it difficult for FEMP to establish the top 25th percentile of efficiency. This paper will illustrate the method used to establish FEMP's recommendation for boilers. The method involved defining a correlation between thermal and combustion efficiency among boiler classifications; using the correlation to model a data set of all the boiler types available in the market; and identifying how the correlation affected the top 25th percentile analysis. The paper also will discuss the applicability of this method for evaluating other equipment for which there are limited data on performance ratings

PARAMETERS OF AIR FIRED BOILER FED WITH DIFFERENT TYPES OF FUEL

Directory of Open Access Journals (Sweden)

Katarzyna Joanna Gładyszewska-Fiedoruk

2016-09-01

Full Text Available The measurement and interpretation of indoor carbon dioxide CO2 concentration can provide information on building indoor air quality and ventilation. On the other hand, concentration of carbon monoxide CO can show as how combustion process run and if the boiler is safe. When there is not sufficient air available to complete the combustion process, some of the fuel is left unburned, resulting in inefficiency and undesirable emissions. An examination of the CO2 and CO concentration in boiler and interpretation results help to improve indoor air quality. The paper presents characteristics of concentration CO2 and CO depend on used fuel in tested boiler rooms. The concentration curves show how each fuel combustion affect the amount of CO2 and CO that is produced.

Robust H(infinity) tracking control of boiler-turbine systems.

Science.gov (United States)

Wu, J; Nguang, S K; Shen, J; Liu, G; Li, Y G

2010-07-01

In this paper, the problem of designing a fuzzy H(infinity) state feedback tracking control of a boiler-turbine is solved. First, the Takagi and Sugeno fuzzy model is used to model a boiler-turbine system. Next, based on the Takagi and Sugeno fuzzy model, sufficient conditions for the existence of a fuzzy H(infinity) nonlinear state feedback tracking control are derived in terms of linear matrix inequalities. The advantage of the proposed tracking control design is that it does not involve feedback linearization technique and complicated adaptive scheme. An industrial boiler-turbine system is used to illustrate the effectiveness of the proposed design as compared with a linearized approach. 2010 ISA. Published by Elsevier Ltd. All rights reserved.

Improving combustion characteristics and NO(x) emissions of a down-fired 350 MW(e) utility boiler with multiple injection and multiple staging.

Science.gov (United States)

Kuang, Min; Li, Zhengqi; Xu, Shantian; Zhu, Qunyi

2011-04-15

Within a Mitsui Babcock Energy Limited down-fired pulverized-coal 350 MW(e) utility boiler, in situ experiments were performed, with measurements taken of gas temperatures in the burner and near the right-wall regions, and of gas concentrations (O(2) and NO) from the near-wall region. Large combustion differences between zones near the front and rear walls and particularly high NO(x) emissions were found in the boiler. With focus on minimizing these problems, a new technology based on multiple-injection and multiple-staging has been developed. Combustion improvements and NO(x) reductions were validated by investigating three aspects. First, numerical simulations of the pulverized-coal combustion process and NO(x) emissions were compared in both the original and new technologies. Good agreement was found between simulations and in situ measurements with the original technology. Second, with the new technology, gas temperature and concentration distributions were found to be symmetric near the front and rear walls. A relatively low-temperature and high-oxygen-concentration zone formed in the near-wall region that helps mitigate slagging in the lower furnace. Third, NO(x) emissions were found to have decreased by as much as 50%, yielding a slight decrease in the levels of unburnt carbon in the fly ash.

Modern power station practice mechanical boilers, fuel-, and ash-handling plant

CERN Document Server

Sherry, A; Cruddace, AE

2014-01-01

Modern Power Station Practice, Second Edition, Volume 2: Mechanical (Boilers, Fuel-, and Ash-Handling Plant) focuses on the design, manufacture and operation of boiler units and fuel-and ash-handling plants.This book is organized into five main topics-furnace and combustion equipment, steam and water circuits, ancillary plant and fittings, dust extraction and draught plant, and fuel-and ash-handling plant.In these topics, this text specifically discusses the influence of nature of coal on choice of firing equipment; oil-burner arrangements, ignition and control; disposition of the heating surf

Modeling and simulating combustion and generation of NOx

International Nuclear Information System (INIS)

Lazaroiu, Gheorghe

2007-01-01

This paper deals with the modeling and simulation of combustion processes and generation of NO x in a combustion chamber and boiler, with supplementary combustion in a gas turbine installation. The fuel burned in the combustion chamber was rich gas with a chemical composition more complex than natural gas. Pitcoal was used in the regenerative boiler. From the resulting combustion products, 17 compounds were retained, including nitrogen and sulphur compounds. Using the developed model, the simulation resulted in excess air for a temperature imposed at the combustion chamber exhaust. These simulations made it possible to determine the concentrations of combustion compounds with a variation in excess combustion. (author)

NOx Control Options and Integration for US Coal Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

2003-06-30

This is the twelfth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, a new effort was begun on the development of a corrosion management system for minimizing the impacts of low NOx combustion systems on waterwalls; a kickoff meeting was held at the host site, AEP's Gavin Plant, and work commenced on fabrication of the probes. FTIR experiments for SCR catalyst sulfation were finished at BYU and indicated no vanadium/vanadyl sulfate formation at reactor conditions. Improvements on the mass-spectrometer system at BYU have been made and work on the steady state reactor system shakedown neared completion. The slipstream reactor continued to operate at AEP's Rockport plant; at the end of the quarter, the catalysts had been exposed to flue gas for about 1000 hours. Some operational problems were addressed that enable the reactor to run without excessive downtime by the end of the quarter.

Nitrogen oxide emissions - one of the most important characteristics of power generating boilers

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R. (Vsesoyuznyi Teplotekhnicheskii Institut (USSR))

1989-05-01

Discusses in some detail optimum locations, equipment and sequence for measuring NO{sub x} emissions and, with specific reference to operational factors and structural features, examines ways to achieve efficient and cost effective reduction in emissions. One method for reducing NO{sub x} concentrations with solid fuel combustion, e.g. Kuznetsk black coal combustion, is to alter the proportion of primary air and the output flow rates of the secondary and primary air. Graph demonstrates the successful result of coarsening the pulverized Ekhibastuz coal burnt in the BKZ-420-140 boiler in the Karaganda TEhTs-3 power plant. Suggested structural measures include modifying burners, two- and three-stage combustion, conversion to solid slag removal or to circulating fluidized bed combustion. Also mentions the need to reduce NO{sub x} emissions in unfavorable weather conditions. Finally suggests converting pulverized coal boilers to burn gas, disconnecting or reducing the load of boilers with low exhaust-gas stacks and increasing the number of boilers with high exhaust-gas stacks to reduce ground level NO{sub x} concentrations. 4 refs.

Artificial intelligence for the modeling and control of combustion processes: a review

Energy Technology Data Exchange (ETDEWEB)

Kalogirou, S.A. [Higher Technical Inst., Nicosia, Cyprus (Greece). Dept. of Mechanical Engineering

2003-07-01

Artificial intelligence (AI) systems are widely accepted as a technology offering an alternative way to tackle complex and ill-defined problems. They can learn from examples, are fault tolerant in the sense that they are able to handle noisy and incomplete data, are able to deal with non-linear problems, and once trained can perform prediction and generalization at high speed. They have been used in diverse applications in control, robotics, pattern recognition, forecasting, medicine, power systems, manufacturing, optimization, signal processing, and social/psychological sciences. They are particularly useful in system modeling such as in implementing complex mappings and system identification. Al systems comprise areas like, expert systems, artificial neural networks, genetic algorithms, fuzzy logic and various hybrid systems, which combine two or more techniques. The major objective of this paper is to illustrate how Al techniques might play an important role in modeling and prediction of the performance and control of combustion process. The paper outlines an understanding of how AI systems operate by way of presenting a number of problems in the different disciplines of combustion engineering. The various applications of AI are presented in a thematic rather than a chronological or any other order. Problems presented include two main areas: combustion systems and internal combustion (IC) engines. Combustion systems include boilers, furnaces and incinerators modeling and emissions prediction, whereas, IC engines include diesel and spark ignition engines and gas engines modeling and control. Results presented in this paper, are testimony to the potential of Al as a design tool in many areas of combustion engineering. (author)

Design of Boiler Welding for Improvement of Lifetime and Cost Control

OpenAIRE

Thong-On, Atcharawadi; Boonruang, Chatdanai

2016-01-01

Fe-2.25Cr-1Mo a widely used material for headers and steam tubes of boilers. Welding of steam tube to header is required for production of boiler. Heat affected zone of the weld can have poor mechanical properties and poor corrosion behavior leading to weld failure. The cost of material used for steam tube and header of boiler should be controlled. This study propose a new materials design for boiler welding to improve the lifetime and cost control, using tungsten inert gas (TIG) welding of F...

METHANE de-NOX for Utility PC Boilers

Energy Technology Data Exchange (ETDEWEB)

Bruce Bryan; Serguei Nester; Joseph Rabovitser; Stan Wohadlo

2005-09-30

The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to ready technology for full-scale commercial deployment to meet the market demand for NO{sub x} reduction technologies. Over half of the electric power generated in the U.S. is produced by coal combustion, and more than 80% of these units utilize PC combustion technology. Conventional measures for NOx reduction in PC combustion processes rely on combustion and post-combustion modifications. A variety of combustion-based NO{sub x} reduction technologies are in use today, including low-NO{sub x} burners (LNBs), flue gas recirculation (FGR), air staging, and natural gas or other fuel reburning. Selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR) are post-combustion techniques. NO{sub x} reduction effectiveness from these technologies ranges from 30 to 60% and up to 90-93% for SCR. Typically, older wall-fired PC burner units produce NO{sub x} emissions in the range of 0.8-1.6 lb/million Btu. Low-NO{sub x} burner systems, using combinations of fuel staging within the burner and air staging by introduction of overfire air in the boiler, can reduce NO{sub x} emissions by 50-60%. This approach alone is not sufficient to meet the desired 0.15 lb/million Btu NO{sub x} standard with a range of coals and boiler loads. Furthermore, the heavy reliance on overfire air can lead to increased slagging and corrosion in furnaces, particularly with higher-sulfur coals, when LNBs are operated at sub-stoichiometric conditions to reduce fuel-derived NOx in the flame. Therefore, it is desirable

A review of active control approaches in stabilizing combustion systems in aerospace industry

Science.gov (United States)

Zhao, Dan; Lu, Zhengli; Zhao, He; Li, X. Y.; Wang, Bing; Liu, Peijin

2018-02-01

Self-sustained combustion instabilities are one of the most plaguing challenges and problems in lean-conditioned propulsion and land-based engine systems, such as rocket motors, gas turbines, industrial furnace and boilers, and turbo-jet thrust augmenters. Either passive or active control in open- or closed-loop configurations can be implemented to mitigate such instabilities. One of the classical disadvantages of passive control is that it is only implementable to a designed combustor over a limited frequency range and can not respond to the changes in operating conditions. Compared with passive control approaches, active control, especially in closed-loop configuration is more adaptive and has inherent capacity to be implemented in practice. The key components in closed-loop active control are 1) sensor, 2) controller (optimization algorithm) and 3) dynamic actuator. The present work is to outline the current status, technical challenges and development progress of the active control approaches (in open- or closed-loop configurations). A brief description of feedback control, adaptive control, model-based control and sliding mode control are provided first by introducing a simplified Rijke-type combustion system. The modelled combustion system provides an invaluable platform to evaluate the performance of these feedback controllers and a transient growth controller. The performance of these controllers are compared and discussed. An outline of theoretical, numerical and experimental investigations are then provided to overview the research and development progress made during the last 4 decades. Finally, potential, challenges and issues involved with the design, application and implementation of active combustion control strategies on a practical engine system are highlighted.

Design of a small scale boiler package for testing high moisture content biofuels

Energy Technology Data Exchange (ETDEWEB)

Proctor, Andrew

2005-07-01

This report presents the results of a project to design a prototype, small-scale boiler (0.88 MWth output) to enable clean and efficient combustion of high moisture content (>30%) biomass fuels. The boiler was based on an open bottom smoke tube design, modified to incorporate water tubes in the combustion chamber running from front to back. These were added to support refractory bricks to create an extra pass in the boiler combustion chamber such that the reflected heat from the refractory increased the rate of evaporation of moisture from the fuel. A chain grate stoker was employed. The combustion tests involved three biofuels: wood pellets with a low moisture content (8-10%) (to provide combustion rates for a commercially proven biofuel); wood chips from forestry waste with a 30-40% moisture content; and spent mushroom compost with 70-75% moisture. The tests on the wood chips required a number of modifications to the fuel feeding system and to the boiler in order to achieve limited success and the tests with the mushroom compost were unsuccessful due to the combination of the high moisture content and the fuel's low calorific value. Experience gained with the wood chips suggested a number of improvements for a future boiler design. As well as describing the experimental work and test results, the report offers an economic analysis (capital costs, fuel costs, running costs) of the scheme.

Effect of combustion characteristics on wall radiative heat flux in a 100 MWe oxy-coal combustion plant

Energy Technology Data Exchange (ETDEWEB)

Park, S.; Ryu, C. [Sungkyunkwan Univ., Suwon (Korea, Republic of). School of Mechanical Engineering; Chae, T.Y. [Sungkyunkwan Univ., Suwon (Korea, Republic of). School of Mechanical Engineering; Korea Institute of Industrial Technology, Cheonan (Korea, Republic of). Energy System R and D Group; Yang, W. [Korea Institute of Industrial Technology, Cheonan (Korea, Republic of). Energy System R and D Group; Kim, Y.; Lee, S.; Seo, S. [Korea Electric Power Research Institute (KEPRI), Daejeon (Korea, Republic of). Power Generation Lab.

2013-07-01

Oxy-coal combustion exhibits different reaction, flow and heat transfer characteristics from air-coal combustion due to different properties of oxidizer and flue gas composition. This study investigated the wall radiative heat flux (WRHF) of air- and oxy-coal combustion in a simple hexahedral furnace and in a 100 MWe single-wall-fired boiler using computational modeling. The hexahedral furnace had similar operation conditions with the boiler, but the coal combustion was ignored by prescribing the gas properties after complete combustion at the inlet. The concentrations of O{sub 2} in the oxidizers ranging between 26 and 30% and different flue gas recirculation (FGR) methods were considered in the furnace. In the hexahedral furnace, the oxy-coal case with 28% of O{sub 2} and wet FGR had a similar value of T{sub af} with the air-coal combustion case, but its WRHF was 12% higher. The mixed FGR case with about 27% O{sub 2} in the oxidizer exhibited the WRHF similar to the air-coal case. During the actual combustion in the 100 MWe boiler using mixed FGR, the reduced volumetric flow rates in the oxy-coal cases lowered the swirl strength of the burners. This stretched the flames and moved the high temperature region farther to the downstream. Due to this reason, the case with 30% O{sub 2} in the oxidizers achieved a WRHF close to that of air-coal combustion, although its adiabatic flame temperature (T{sub af}) and WHRF predicted in the simplified hexahedral furnace was 103 K and 10% higher, respectively. Therefore, the combustion characteristics and temperature distribution significantly influences the WRHF, which should be assessed to determine the ideal operating conditions of oxy- coal combustion. The choice of the weighted sum of gray gases model (WSGGM) was not critical in the large coal-fired boiler.

Deposit Shedding in Biomass-Fired Boilers: Shear Adhesion Strength Measurements

DEFF Research Database (Denmark)

Laxminarayan, Yashasvi; Jensen, Peter Arendt; Wu, Hao

2017-01-01

Ash deposition on boiler surfaces is a major problem encountered in biomass combustion. Timely removal of ash deposits is essentialfor optimal boiler operation. In order to improve the understanding of deposit shedding in boilers, this study investigates the adhesion strength of biomass ash from...... off by an electrically controlled arm, and the corresponding adhesion strength was measured. The effect of sintering temperature, sintering time, deposit composition, thermal shocks on the deposit, and steel type was investigated. The results reveal that the adhesion strength of ash deposits...... is dependent on two factors: ash melt fraction, and corrosion occurring at the deposit–tube interface. Adhesion strength increases with increasing sintering temperature, sharply increasing at the ash deformation temperature. However, sintering time, as well as the type of steel used, does not have...

Staged, High-Pressure Oxy-Combustion Technology: Development and Scale-Up

Energy Technology Data Exchange (ETDEWEB)

Axelbaum, Richard; Xia, Fei; Gopan, Akshay; Kumfer, Benjamin

2014-09-30

Washington University in St. Louis and its project partners are developing a unique pressurized oxy-combustion process that aims to improve efficiency and costs by reducing the recycling of flue gas to near zero. Normally, in the absence of recycled flue gas or another inert gas, combustion of fuel and oxygen results in a dramatic increase in temperature of the combustion products and radiant energy, as compared to combustion in air. High heat flux to the boiler tubes may result in a tube surface temperatures that exceed safe operating limits. In the Staged Pressurized Oxy-Combustion (SPOC) process, this problem is addressed by staging the delivery of fuel and by novel combustion design that allows control of heat flux. In addition, the main mode of heat transfer to the steam cycle is by radiation, as opposed to convection. Therefore, the requirement for recycling large amounts of flue gas, for temperature control or to improve convective heat transfer, is eliminated, resulting in a reduction in auxiliary loads. The following report contains a detailed summary of scientific findings and accomplishments for the period of Oct. 1, 2013 to Sept 30, 2014. Results of ASPEN process and CFD modelling activities aimed at improving the SPOC process and boiler design are presented. The effects of combustion pressure and fuel moisture on the plant efficiency are discussed. Combustor pressure is found to have only a minor impact beyond 16 bar. For fuels with moisture content greater than approx 30%, e.g. coal/water slurries, the amount of latent heat of condensation exceeds that which can be utilized in the steam cycle and plant efficiency is reduced significantly. An improved boiler design is presented that achieves a more uniform heat flux profile. In addition, a fundamental study of radiation in high-temperature, high-pressure, particle-laden flows is summarized which provides a more complete understanding of heat transfer in these unusual conditions and to allow for

Ash formation, deposition, corrosion, and erosion in conventional boilers

Energy Technology Data Exchange (ETDEWEB)

Benson, S.A.; Jones, M.L. [Univ. of North Dakota, Grand Forks, ND (United States)

1995-12-01

The inorganic components (ash-forming species) associated with coals significantly affect boiler design, efficiency of operation, and lifetimes of boiler parts. During combustion in conventional pulverized fuel boilers, the inorganic components are transformed into inorganic gases, liquids, and solids. This partitioning depends upon the association of the inorganic components in the coal and combustion conditions. The inorganic components are associated as mineral grains and as organically associated elements, and these associations of inorganic components in the fuel directly influence their fate upon combustion. Combustion conditions, such as temperature and atmosphere, influence the volatility and the interaction of inorganic components during combustion and gas cooling, which influences the state and size composition distribution of the particulate and condensed ash species. The intermediate species are transported with the bulk gas flow through the combustion systems, during which time the gases and entrained ash are cooled. Deposition, corrosion, and erosion occur when the ash intermediate species are transported to the heat-transfer surface, react with the surface, accumulate, sinter, and develop strength. Research over the past decade has significantly advanced understanding of ash formation, deposition, corrosion, and erosion mechanisms. Many of the advances in understanding and predicting ash-related issues can be attributed to advanced analytical methods to determine the inorganic composition of fuels and the resulting ash materials. These new analytical techniques have been the key to elucidation of the mechanisms of ash formation and deposition. This information has been used to develop algorithms and computer models to predict the effects of ash on combustion system performance.

Study of immersed heat exchange surface for high efficiency heat recovery from wire rim tires in a fluidized bed boiler; Hai tire nado kara no kokoritsu netsukaishuyo ryudosho boiler no sonai dennetsukan no kenkyu

Energy Technology Data Exchange (ETDEWEB)

Oshita, T; Nagato, S; Miyoshi, N; Hosoda, S [Ebara Corp., Tokyo (Japan)

1996-07-10

In an ICFB boiler, the fluidized bed is separated by a partition into the main combustion and the heat recovery chambers. The flows in these chambers are generated by using silica sand as the fluidizing medium. To determine the overall heat transfer coefficient (HTC) of the boiler`s panel type immersed heat transfer tulles, combustion tests were performed with wire rim tires. The overall HTC of a panel tube array was lower than that of a zigzag tube arrangement. In practice, the heat absorbed by the fins makes the coefficients of either type of tube array almost identical. The air flow rate in the circulating bed at the loot Tom of the heat recovery chamber can be changed to control the overall HTC to a value virtually identical with that of a zigzag tube array. The combustion of wire rim tires leads to a buildup of wires in the zigzag array hampering the transfer of heat. Yet, the panel type array showed no buildup so that it was possible to maintain steady operation with this type of tube arrangement. 8 refs., 10 figs., 2 tabs.

Multi-objective Optimization of Coal-fired Boiler Combustion Based on NSGA-II

OpenAIRE

Tingfang Yu; Hongzhen Zhu; Chunhua Peng

2013-01-01

NOx emission characteristics and overall heat loss model for a 300MW coal-fired boiler were established by Back Propagation (BP) neural network, by which the the functional relationship between outputs (NOx emissions & overall heat loss of the boiler) and inputs (operational parameters of the boiler) of a coal-fired boiler can be predicted. A number of field test data from a full-scale operating 300MWe boiler were used to train and verify the BP model. The NOx emissions & heat loss pr...

Prediction method of unburnt carbon for coal fired utility boiler using image processing technique of combustion flame

International Nuclear Information System (INIS)

Shimoda, M.; Sugano, A.; Kimura, T.; Watanabe, Y.; Ishiyama, K.

1990-01-01

This paper reports on a method predicting unburnt carbon in a coal fired utility boiler developed using an image processing technique. The method consists of an image processing unit and a furnace model unit. temperature distribution of combustion flames can be obtained through the former unit. The later calculates dynamics of the carbon reduction from the burner stages to the furnace outlet using coal feed rate, air flow rate, chemical and ash content of coal. An experimental study shows that the prediction error of the unburnt carbon can be reduced to 10%

Corrosion behaviour of boiler tube materials during combustion of fuels containing Zn and Pb

Energy Technology Data Exchange (ETDEWEB)

Bankiewicz, D.

2012-11-01

Many power plants burning challenging fuels such as waste-derived fuels experience failures of the superheaters and/or increased waterwall corrosion due to aggressive fuel components already at low temperatures. To minimize corrosion problems in waste-fired boilers, the steam temperature is currently kept at a relatively low level which drastically limits power production efficiency. The elements found in deposits of waste and waste-derived fuels burning boilers that are most frequently associated with high-temperature corrosion are: Cl, S, and there are also indications of Br; alkali metals, mainly K and Na, and heavy metals such as Pb and Zn. The low steam pressure and temperature in waste-fired boilers also influence the temperature of the waterwall steel which is nowadays kept in the range of 300 deg C - 400 deg C. Alkali chloride (KCl, NaCl) induced high-temperature corrosion has not been reported to be particularly relevant at such low material temperatures, but the presence of Zn and Pb compounds in the deposits have been found to induce corrosion already in the 300 deg C - 400 deg C temperature range. Upon combustion, Zn and Pb may react with Cl and S to form chlorides and sulphates in the flue gases. These specific heavy metal compounds are of special concern due to the formation of low melting salt mixtures. These low melting, gaseous or solid compounds are entrained in the flue gases and may stick or condense on colder surfaces of furnace walls and superheaters when passing the convective parts of the boiler, thereby forming an aggressive deposit. A deposit rich in heavy metal (Zn, Pb) chlorides and sulphates increases the risk for corrosion which can be additionally enhanced by the presence of a molten phase. The objective of this study was to obtain better insight into high-temperature corrosion induced by Zn and Pb and to estimate the behaviour and resistance of some boiler superheater and waterwall materials in environments rich in those heavy metals

NOx PREDICTION FOR FBC BOILERS USING EMPIRICAL MODELS

Directory of Open Access Journals (Sweden)

Jiří Štefanica

2014-02-01

Full Text Available Reliable prediction of NOx emissions can provide useful information for boiler design and fuel selection. Recently used kinetic prediction models for FBC boilers are overly complex and require large computing capacity. Even so, there are many uncertainties in the case of FBC boilers. An empirical modeling approach for NOx prediction has been used exclusively for PCC boilers. No reference is available for modifying this method for FBC conditions. This paper presents possible advantages of empirical modeling based prediction of NOx emissions for FBC boilers, together with a discussion of its limitations. Empirical models are reviewed, and are applied to operation data from FBC boilers used for combusting Czech lignite coal or coal-biomass mixtures. Modifications to the model are proposed in accordance with theoretical knowledge and prediction accuracy.

METHANE de-NOX FOR UTILITY PC BOILERS

Energy Technology Data Exchange (ETDEWEB)

Joseph Rabovitser

2000-07-05

The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to make this technology ready for full-scale commercial deployment by 2002-2003 in order to meet an anticipated market demand for NO{sub x} reduction technologies resulting from the EPA's NO{sub x} SIP call.

Design of Boiler Welding for Improvement of Lifetime and Cost Control.

Science.gov (United States)

Thong-On, Atcharawadi; Boonruang, Chatdanai

2016-11-03

Fe-2.25Cr-1Mo a widely used material for headers and steam tubes of boilers. Welding of steam tube to header is required for production of boiler. Heat affected zone of the weld can have poor mechanical properties and poor corrosion behavior leading to weld failure. The cost of material used for steam tube and header of boiler should be controlled. This study propose a new materials design for boiler welding to improve the lifetime and cost control, using tungsten inert gas (TIG) welding of Fe-2.25Cr-1Mo tube to carbon steel pipe with chromium-containing filler. The cost of production could be reduced by the use of low cost material such as carbon steel pipe for boiler header. The effect of chromium content on corrosion behavior of the weld was greater than that of the microstructure. The lifetime of the welded boiler can be increased by improvement of mechanical properties and corrosion behavior of the heat affected zone.

Design of Boiler Welding for Improvement of Lifetime and Cost Control

Directory of Open Access Journals (Sweden)

Atcharawadi Thong-On

2016-11-01

Full Text Available Fe-2.25Cr-1Mo a widely used material for headers and steam tubes of boilers. Welding of steam tube to header is required for production of boiler. Heat affected zone of the weld can have poor mechanical properties and poor corrosion behavior leading to weld failure. The cost of material used for steam tube and header of boiler should be controlled. This study propose a new materials design for boiler welding to improve the lifetime and cost control, using tungsten inert gas (TIG welding of Fe-2.25Cr-1Mo tube to carbon steel pipe with chromium-containing filler. The cost of production could be reduced by the use of low cost material such as carbon steel pipe for boiler header. The effect of chromium content on corrosion behavior of the weld was greater than that of the microstructure. The lifetime of the welded boiler can be increased by improvement of mechanical properties and corrosion behavior of the heat affected zone.

Physico-chemical characteristics of eight different biomass fuels and comparison of combustion and emission results in a small scale multi-fuel boiler

International Nuclear Information System (INIS)

Forbes, E.G.A.; Easson, D.L.; Lyons, G.A.; McRoberts, W.C.

2014-01-01

Highlights: • Physical parameters of the eight biomass fuels examined were all different. • Significant differences were found in Proximate, Ultimate and TGA results. • Energy outputs were not proportionate to dry matter energy content. • Highest flue ash production from fuels with highest fines content. • Flue gas emissions varied significantly, NOx levels correlated with fuel N content. - Abstract: This study describes the results from the investigation of 7 different biomass fuel types produced on a farm, and a commercial grade wood pellet, for their physical, chemical, thermo-gravimetric and combustion properties. Three types of short rotation coppice (SRC) willow, two species of conifers, forest residues (brash), commercially produced wood-pellets and a chop harvested energy grass crop Miscanthus giganteus spp., (elephant grass) were investigated. Significant differences (p < 0.05) were found in most of the raw fuel parameters examined using particle distribution, Thermogravimetric, Ultimate and Proximate analysis. Combustion tests in a 120 kW multi-fuel boiler revealed differences, some significant, in the maximum output, energy conversion efficiency, gaseous emission profiles and ash residues produced from the fuels. It was concluded that some of the combustion results could be directly correlated with the inherent properties of the different fuels. Ash production and gaseous emissions were the aspects of performance that were clearly and significantly different though effects on energy outputs were more varied and less consistent. The standard wood pellet fuel returned the best overall performance and miscanthus produced the largest amount of total ash and clinker after combustion in the boiler

The effect of control parameters to the quality of small-scale wood pellet combustion

Energy Technology Data Exchange (ETDEWEB)

Ruusunen, M. (Oulu Univ. (Finland). Contol Engineering Lab.), Email: mika.ruusunen@oulu.fi; Korpela, T.; Bjoerkqvist, T. (Tampere Univ. of Technology (Finland). Dept. of Automation Science and Engineering), Email: timo.korpela@tut.fi, Email: tomas.bjorqvist@tut.fi

2009-07-01

The target is to clear out control variables and requirements for clean small-scale wood pellet combustion (<100 kW{sub th}). Experimental runs were carried out in the form of design of experiments (DOE) with two commercial 15 kW pellet burners, namely a horizontal gas-burner and a conventional horizontal burner in a 20 kW commercial pellet boiler. Analysed variables were fuel power, draught, air flows, and fuel feed period, and research variables were CO, O{sub 2} and efficiency. The target was to identify and characterise separately the magnitude and direction of the effect of each factor. After process identification and variable optimisation, the results show strong influence of the studied control parameters on the efficiency and the emissions. The effects and interactions between different process variables were rather similar with both burners. The major effects for CO levels were fuel feed and additionally draught affected in case of wood gas combustion. Additionally, the effects on combustion efficiency is described by draught, air feed and fuel feed period. Furthermore, the fuel feed period affected the excess air level in case of direct combustion principle. It was noticed, however, that the combustion properties and optimal parameter values vary significantly between the two cases. (orig.)

INCREASING OF PRECISE ESTIMATION OF OPTIMAL CRITERIA BOILER FUNCTIONING

Directory of Open Access Journals (Sweden)

Y. M. Skakovsk

2016-08-01

Full Text Available Results of laboratory and industrial research allowed offering a way to improve the accuracy of estimation the optimal criterion of boilers' operation depending on fuel quality. Criterion is calculated continuously during boiler operation as heat ratio transmitted in production with superheated steam to the thermal energy obtained by combustion in boiler’s furnace fuel (natural gas .The non-linearity dependence of steam enthalpy from its temperature and pressure are considered when calculating, as well as changes in calorific value of natural gas, depending on variety in nitrogen content therein. The control algorithm and program for Ukrainian PLC MIC-52 are offered. The user selection program implements two searching modes for criterion maximum: automated and automatic. The results are going to be used for upgrading the existing control system on sugar factory.

Robust active combustion control for the optimization of environmental performance and energy efficiency

Science.gov (United States)

Demayo, Trevor Nat

Criteria pollutant regulations, climate change concerns, and energy conservation efforts are placing strict constraints in the design and operation of advanced, stationary combustion systems. To ensure minimal pollutant emissions and maximal efficiency at every instant of operation while preventing reaction blowout, combustion systems need to react and adapt in real-time to external changes. This study describes the development, demonstration, and evaluation of a multivariable feedback control system, designed to maximize the performance of natural gas-fired combustion systems. A feedback sensor array was developed to monitor reaction stability and measure combustion performance as a function of NOx, CO, and O, emissions. Acoustic and UV chemiluminescent emissions were investigated for use as stability indicators. Modulated signals of CH* and CO2* chemiluminescence were found to correlate well with the onset of lean blowout. A variety of emissions sensors were tested and evaluated, including conventional CEMS', micro-fuel cells, a zirconia NOx transducer, and a rapid response predictive NOx sensor based on UV flame chemiluminescence. A dual time-scale controller was designed to actively optimize operating conditions by maximizing a multivariable performance function J using a linear direction set search algorithm. The controller evaluated J under slow, quasi steady-state conditions, while dynamically monitoring the reaction zone at high speed for pre-blowout instabilities or boundary condition violations. To establish the input control parameters, two burner systems were selected: a 30 kW air-swirl, generic research burner, and a 120 kW scaled, fuel-staged, industrial boiler burner. The parameters, chosen to most affect burner performance, consisted of air swirl intensity and excess air for the generic burner, and fuel-staging and excess air for the boiler burner. A set of optimization parameters was also established to ensure efficient and deterministic

Artificial intelligence for the modeling and control of combustion processes: a review

Energy Technology Data Exchange (ETDEWEB)

Soteris A. Kalogirou, [Higher Technical Institute, Nicosia (Cyprus). Department of Mechanical Engineering

2003-07-01

Artificial intelligence (AI) systems are widely accepted as a technology offering an alternative way to tackle complex and ill-defined problems. They can learn from examples, are fault tolerant in the sense that they are able to handle noisy and incomplete data, are able to deal with non-linear problems, and once trained can perform prediction and generalization at high speed. They have been used in diverse applications in control, robotics, pattern recognition, forecasting, medicine, power systems, manufacturing, optimization, signal processing, and social/psychological sciences. They are particularly useful in system modeling such as in implementing complex mappings and system identification. AI systems comprise areas like, expert systems, artificial neural networks, genetic algorithms, fuzzy logic and various hybrid systems, which combine two or more techniques. The major objective of this paper is to illustrate how AI techniques might play an important role in modeling and prediction of the performance and control of combustion process. The paper outlines an understanding of how AI systems operate by way of presenting a number of problems in the different disciplines of combustion engineering. The various applications of AI are presented in a thematic rather than a chronological or any other order. Problems presented include two main areas: combustion systems and internal combustion (IC) engines. Combustion systems include boilers, furnaces and incinerators modeling and emissions prediction, whereas, IC engines include diesel and spark ignition engines and gas engines modeling and control. Results presented in this paper, are testimony to the potential of AI as a design tool in many areas of combustion engineering. 109 refs., 31 figs., 11 tabs.

Increasing the efficiency of the condensing boiler

Science.gov (United States)

Zaytsev, ON; Lapina, EA

2017-11-01

Analysis of existing designs of boilers with low power consumption showed that the low efficiency of the latter is due to the fact that they work in most cases when the heating period in the power range is significantly less than the nominal power. At the same time, condensing boilers do not work in the most optimal mode (in condensing mode) in the central part of Russia, a significant part of their total operating time during the heating season. This is due to existing methods of equipment selection and joint operation with heating systems with quantitative control of the coolant. It was also revealed that for the efficient operation of the heating system, it is necessary to reduce the inertia of the heat generating equipment. Theoretical patterns of thermal processes in the furnace during combustion gas at different radiating surfaces location schemes considering the influence of the very furnace configuration, characterized in that to reduce the work condensing boiler in conventional gas boiler operation is necessary to maintain a higher temperature in the furnace (in the part where spiral heat exchangers are disposed), which is possible when redistributing heat flow - increase the proportion of radiant heat from the secondary burner emitter allow Perey For the operation of the condensing boiler in the design (condensation) mode practically the entire heating period.

Analyzing a low NO[sub x] concentric combustion system

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.; Eremeev, A.V.

1992-05-01

Discusses concentric combustion technology developed by Combustion Engineering, Inc. (USA) to reduce NO[sub x] emissions from pulverized coal-fired boilers. The major innovation consists in arranging existing independent secondary air burners into three pairs of concentric combustion burners. Using high-deflection angle concentric combustion burners, higher oxygen concentration near the boiler walls, reduced erosion and lower probability of slag deposition on the heat shield are achieved. The technology was tested at the 165 MW Valmont power plant and 350 MW Cherokee power plant. Reduction of 55.7% (to 0.294 kg/GJ) in NO[sub x] emissions with a boiler efficiency of 86.35% was achieved. Highest NO[sub x] reduction efficiency was observed at full load (highest tertiary air supply). Burner design, performance, relations of NO[sub x] emissions and tertiary air blast as well as fuel entrainment prior to and after upgrading are given. Methods of reducing slag deposition in boilers are considered. 2 refs.

Improvement of fire-tube boilers calculation methods by the numerical modeling of combustion processes and heat transfer in the combustion chamber

Science.gov (United States)

Komarov, I. I.; Rostova, D. M.; Vegera, A. N.

2017-11-01

This paper presents the results of study on determination of degree and nature of influence of operating conditions of burner units and flare geometric parameters on the heat transfer in a combustion chamber of the fire-tube boilers. Change in values of the outlet gas temperature, the radiant and convective specific heat flow rate with appropriate modification of an expansion angle and a flare length was determined using Ansys CFX software package. Difference between values of total heat flow and bulk temperature of gases at the flue tube outlet calculated using the known methods for thermal calculation and defined during the mathematical simulation was determined. Shortcomings of used calculation methods based on the results of a study conducted were identified and areas for their improvement were outlined.

Combustion of a fuel mix containing animal waste, industry and household waste in FB-boilers; Foerbraenning av en braenslemix bestaaende av animaliskt avfall, industri- och hushaallsavfall i FB-pannor

Energy Technology Data Exchange (ETDEWEB)

Pettersson, Anita; Herstad Svaerd, Solvie; Moradian, Farzad

2012-11-01

The aim of this project is to evaluate how the operation conditions and the combustion chemistry is changed in a Bubbling Fluidized Bed (BFB) Boiler when adding approx. 20 wt-% Biomal into the fuel mixture. The following issues were addressed in the project: 1. How does the new chemical composition of the fuel mix influence bed agglomeration, deposit growth, ash flows, flue gases and particle size distribution? 2. Is it possible to run the boiler at a reduced bed temperature of about 750 deg C due to the increased moisture content originating from the biomal fuel? The project is based on combustion tests in the two Waste to Energy boilers at 20 MWth each owned by Boraas Energy and Environment AB (BEM). Furthermore, results from the Waste Refinery Project 'Reduced bed temperature in FB-boilers burning waste - part II' has been used as reference in some cases. At normal conditions the boilers are run on a fuel mixture containing 80 % sorted industrial waste and 20 % household waste. This fuel mixture consists mainly of paper, plastics and wood. In Boraas the organic part of the household waste is sorted out and used for biogas production. With the addition of biomal, which consists of animal by-products crushed to a pumpable fuel, the chemical composition of the fuel mixture is changed to some extent. The results from the combustion tests shows that biomal influences the chemical fuel composition, but also that there are large variations in the ordinary waste fuel composition as well. The most evident changes with addition of biomal are: 1. Increased moisture. 2. Reduced heat value. 3. Increased amount nitrogen, calcium and phosphorus. 4. Decreased amount lead due to the low concentration in biomal. However, there were no changes in sodium, potassium, sulphur and chlorine, elements important for increased/reduced fuel related problems, derived from biomal. The increase of calcium and phosphorus with biomal derive from bone and the calcium

Application of programmable controllers to oil fired boiler light-off system

International Nuclear Information System (INIS)

Copeland, H.C.; Gallaway, E.N.

1978-01-01

A programmable controller has been used to improve the reliability of an oil-fired boiler burner control system. An outdated and failing Germanium discrete transistor logic control system was replaced with a modern solid state large scale integrated circuit programmable controller. The ease of making this conversion at a modest expenditure during a limited boiler outage is explained, as well as pitfalls and problems encountered. Light-off reliability with fuel savings were prime objectives. The boiler, rated at 575,000 lb/hr at 450 psig, is used as a backup steam supply for the dual purpose N Reactor at Hanford, Washington, which supplies 860 MWe to the Bonneville Power Administration and weapons grade Plutonium for the Department of Energy. High reliability in light-off and load ascension from standby is required of the boiler which serves as the backup power supply for the reactor

Super low NO.sub.x, high efficiency, compact firetube boiler

Science.gov (United States)

Chojnacki, Dennis A.; Rabovitser, Iosif K.; Knight, Richard A.; Cygan, David F.; Korenberg, Jacob

2005-12-06

A firetube boiler furnace having two combustion sections and an in-line intermediate tubular heat transfer section between the two combustion sections and integral to the pressure vessel. This design provides a staged oxidant combustion apparatus with separate in-line combustion chambers for fuel-rich primary combustion and fuel-lean secondary combustion and sufficient cooling of the combustion products from the primary combustion such that when the secondary combustion oxidant is added in the secondary combustion stage, the NO.sub.x formation is less than 5 ppmv at 3% O.sub.2.

Optimal Switching Control of Burner Setting for a Compact Marine Boiler Design

DEFF Research Database (Denmark)

Solberg, Brian; Andersen, Palle; Maciejowski, Jan M.

2010-01-01

This paper discusses optimal control strategies for switching between different burner modes in a novel compact  marine boiler design. The ideal behaviour is defined in a performance index the minimisation of which defines an ideal trade-off between deviations in boiler pressure and water level...... approach is based on a generalisation of hysteresis control. The strategies are verified on a simulation model of the compact marine boiler for control of low/high burner load switches.  ...

AUTOMATIC CONTROL SYSTEM OF THE DRUM BOILER SUPERHEATED STEAM TEMPERATURE.

Directory of Open Access Journals (Sweden)

Juravliov A.A.

2006-04-01

Full Text Available The control system of the temperature of the superheated steam of the drum boiler is examined. Main features of the system are the PI-controller in the external control loop and introduction of the functional component of the error signal of the external control loop with the negative feedback of the error signal between the prescribed value of steam flowrate and the signal of the steam flowrate in the exit of the boiler in the internal control loop.

Straw combustion on slow-moving grates

DEFF Research Database (Denmark)

Kær, Søren Knudsen

2005-01-01

Combustion of straw in grate-based boilers is often associated with high emission levels and relatively poor fuel burnout. A numerical grate combustion model was developed to assist in improving the combustion performance of these boilers. The model is based on a one-dimensional ‘‘walking......-column’’ approach and includes the energy equations for both the fuel and the gas accounting for heat transfer between the two phases. The model gives important insight into the combustion process and provides inlet conditions for a computational fluid dynamics analysis of the freeboard. The model predictions...... indicate the existence of two distinct combustion modes. Combustion air temperature and mass flow-rate are the two parameters determining the mode. There is a significant difference in reaction rates (ignition velocity) and temperature levels between the two modes. Model predictions were compared...

Fuel combustion in thermal power plants in Japan

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.

1983-11-01

The position of black coal in the energy balance of Japan is discussed. About 75% of electric energy is produced by thermal power plants. Eighty-five per cent of electricity is produced by power plants fired with liquid fuels and 3% by coal fired plants. Coal production in Japan, the forecast coal import to the country by 1990 (132 Mt/year), proportion of coal imported from various countries, chemical and physical properties of coal from Australia, China and Japan are discussed. Coal classification used in Japan is evaluated. The following topics associated with coal combustion in fossil-fuel power plants in Japan are discussed: coal grindability, types of pulverizing systems, slagging properties of boiler fuel in Japan, systems for slag removal, main types of steam boilers and coal fired furnaces, burner arrangement and design, air pollution control from fly ash, sulfur oxides and nitrogen oxides, utilization of fly ash for cement production, methods for removal of nitrogen oxides from flue gas using ammonia and catalysts or ammonia without catalysts, efficiency of nitrogen oxide control, abatement of nitrogen oxide emission from boilers by flue gas recirculation and reducing combustion temperatures. The results of research into air pollution control carried out by the Nagasaki Technical Institute are reviewed.

Low emission turbulent technology for fuel combustion

International Nuclear Information System (INIS)

Finker, F. Z.; Kubyshkin, I. B.; Zakharov, B. Yu.; Akhmedov, D. B.; Sobchuk, Ch.

1997-01-01

The company 'POLITEKHENERGO' in co-operation and the Russian-Poland firm 'EnergoVIR' have performed investigations for modernization of the current existing boilers. A low emission turbulent technology has been used for the modernization of 10 industrial boilers. The reduction of NO x emissions is based on the following processes: 1) multistage combustion assured by two counter-deviated fluxes; 2) Some of the combustion facilities have an abrupt slope and a reduced air supply which leads to an intense separation of the fuel in the bottom part and a creation of a low-temperature combustion zone where the active restoration of the NO x takes part; 3) The influence of the top high-temperature zone on the NO x formation is small. Thus the 'sandwich' consisting of 'cold' and'hot' combustion layers provides a full rate combustion. This technique permits to: decrease of the NO x and CO x down to the European standard values;increase of the efficiency in 1-2%; obtain a stable coal combustion up to 97-98%; assure the large loading range (30 -100%); modernize and use the old boilers

Cofiring of biofuels in coal fired boilers: Results of case study analysis

Energy Technology Data Exchange (ETDEWEB)

Tillman, D.A. [Ebasco Environmental, Sacramento, CA (United States); Hughes, E. [Electric Power Research Institute, Palo Alto, CA (United States); Gold, B.A. [TVA, Chattanooga, TN (United States)

1993-12-31

Ebasco Environmental and Reaction Engineering, under contract to EPRI, performed a case study analysis of cofiring biomass in coal-fired boilers of the Tennessee Valley Authority (TVA). The study was also sponsored by DOE. This analysis included evaluating wood fuel receiving, preparation, and combustion in pulverized coal (PC) boilers and cyclone furnaces and an assessment of converting wood into pyrolysis oil or low Btu gas for use in a new combined cycle combustion turbine (CCCT) installation. Cofiring wood in existing coal-fired boilers has the most immediate potential for increasing the utilization of biofuels in electricity generation. Cofiring biofuels with coal can potentially generate significant benefits for utilities including: (1) reducing emissions of SO{sub 2} and NO{sub x}; (2) reducing the net emissions of CO{sub 2}; (3) potentially reducing the fuel cost to the utility depending upon local conditions and considering biomass is potentially exempt from the proposed Btu tax and may get a 1.5 cent/kWh credit for energy generated by wood combustion; (4) supporting local industrial forest industry; and (5) providing a long term market for the development of a biofuel supply and delivery industry. Potential benefits are reviewed in the context of cofiring biofuel at a rate of 15% heat input to the boiler, and compares this cofiring strategy and others previously tested or developed by other utilities. Other issues discussed include: (1) wood fuel specifications as a function of firing method; (2) wood fuel receiving and preparation system requirements; (3) combustion system requirements for cofiring biofuels with coal; (4) combustion impacts of firing biofuels with coal; (5) system engineering issues; (6) the economics of cofiring biofuel with coal. The Allen, TN 330 MW(e) cyclone boiler and Kingston, TN 135 MW(e) Boiler {number_sign}1, a tangentially fired PC unit, case studies are then summarized in the paper, highlighting the cofiring opportunities.

Specifics of phytomass combustion in small experimental device

Science.gov (United States)

Lenhard, Richard; Mičieta, Jozef; Jandačka, Jozef; Gavlas, Stanislav

2015-05-01

A wood pellet combustion carries out with high efficiency and comfort in modern pellet boilers. These facts help to increase the amount of installed pellet boilers in households. The combustion process quality depends besides the combustion conditions also on the fuel quality. The wood pellets, which don`t contain the bark and branches represent the highest quality. Because of growing pellet demand, an herbal biomass (phytomass), which is usually an agricultural by-product becomes economically attractive for pellet production. Although the phytomass has the net calorific value relatively slightly lower than the wood biomass, it is often significantly worse in view of the combustion process and an emission production. The combustion of phytomass pellets causes various difficulties in small heat sources, mainly due to a sintering of fuel residues. We want to avoid the ash sintering by a lowering of temperature in the combustion chamber below the ash sintering temperature of phytomass via the modification of a burner design. For research of the phytomass combustion process in the small boilers is constructed the experimental combustion device. There will investigate the impact of cooling intensity of the combustion chamber on the combustion process and emissions. Arising specific requirements from the measurement will be the basis for the design of the pellet burner and for the setting of operating parameters to the trouble-free phytomass combustion was guaranteed.

Specifics of phytomass combustion in small experimental device

Directory of Open Access Journals (Sweden)

Lenhard Richard

2015-01-01

Full Text Available A wood pellet combustion carries out with high efficiency and comfort in modern pellet boilers. These facts help to increase the amount of installed pellet boilers in households. The combustion process quality depends besides the combustion conditions also on the fuel quality. The wood pellets, which don`t contain the bark and branches represent the highest quality. Because of growing pellet demand, an herbal biomass (phytomass, which is usually an agricultural by-product becomes economically attractive for pellet production. Although the phytomass has the net calorific value relatively slightly lower than the wood biomass, it is often significantly worse in view of the combustion process and an emission production. The combustion of phytomass pellets causes various difficulties in small heat sources, mainly due to a sintering of fuel residues. We want to avoid the ash sintering by a lowering of temperature in the combustion chamber below the ash sintering temperature of phytomass via the modification of a burner design. For research of the phytomass combustion process in the small boilers is constructed the experimental combustion device. There will investigate the impact of cooling intensity of the combustion chamber on the combustion process and emissions. Arising specific requirements from the measurement will be the basis for the design of the pellet burner and for the setting of operating parameters to the trouble-free phytomass combustion was guaranteed.

A Pilot-Scale Evaluation of a New Technology to Control NO(x) Emissions from Boilers at KSC: Hydrogen Peroxide Injection into Boiler Flue Gases Followed by Wet Scrubbing of Acid Gases

Science.gov (United States)

Cooper, C. David

1997-01-01

Emissions of nitrogen oxides NO(x) are a significant problem in the United States. NO(x) are formed in any combustion process, therefore it is not surprising that NO(x) are emitted from the boilers at KSC. Research at UCF has shown (in the laboratory) that injecting H2O2 into hot simulated flue gases can oxidize the NO and NO2 to their acid gas forms, HNO2 and HNO3, respectively. These acid gases are much more water soluble than their counterparts, and theoretically can be removed easily by wet scrubbing. This technology was of interest to NASA, both for their boilers at KSC, and for their combustion sources elsewhere. However, it was necessary to field test the technology and to provide pilot-scale data to aid in design of full-scale facilities. Hence this project was initiated in May of 1996.

Particle Emission Characteristics of Modern and Old-Type Residential Boilers Fired with Wood Logs and Wood Pellets

International Nuclear Information System (INIS)

Johansson, L.S.; Gustavsson, L.; Tullin, C.; Potter, A.; Leckner, B.

2005-01-01

Residential biofuel combustion for heating can be performed in two ways: in a stove heating the surrounding room, or in a boiler heating water to be circulated through a piping system to heat an entire house. In contrast to stoves, wood boilers can be connected to heat storage tanks, which is an advantage from an emission point of view. The present work focuses on comparing emissions from old-type and modern boilers by means of systematic variation of combustion device, fuel quality, firing behaviour, and the influence of heat storage tank. User habits are simulated in a schematic way. The purpose of the comparison is to determine the emission differences between old-type and modern residential biofuel boilers and to quantify emission characteristics of different kind of biofuel combustion

Advanced, Low/Zero Emission Boiler Design and Operation

Energy Technology Data Exchange (ETDEWEB)

Babcock/Wilcox; Illinois State Geological; Worley Parsons; Parsons Infrastructure/Technology Group

2007-06-30

In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

Catalysts for cleaner combustion of coal, wood and briquettes sulfur dioxide reduction options for low emission sources

Energy Technology Data Exchange (ETDEWEB)

Smith, P.V. [Global Environmental Solutions, Inc., Morton Grove, IL (United States)

1995-12-31

Coal fired, low emission sources are a major factor in the air quality problems facing eastern European cities. These sources include: stoker-fired boilers which feed district heating systems and also meet local industrial steam demand, hand-fired boilers which provide heat for one building or a small group of buildings, and masonary tile stoves which heat individual rooms. Global Environmental Systems is marketing through Global Environmental Systems of Polane, Inc. catalysts to improve the combustion of coal, wood or fuel oils in these combustion systems. PCCL-II Combustion Catalysts promotes more complete combustion, reduces or eliminates slag formations, soot, corrosion and some air pollution emissions and is especially effective on high sulfur-high vanadium residual oils. Glo-Klen is a semi-dry powder continuous acting catalyst that is injected directly into the furnace of boilers by operating personnel. It is a multi-purpose catalyst that is a furnace combustion catalyst that saves fuel by increasing combustion efficiency, a cleaner of heat transfer surfaces that saves additional fuel by increasing the absorption of heat, a corrosion-inhibiting catalyst that reduces costly corrosion damage and an air pollution reducing catalyst that reduces air pollution type stack emissions. The reduction of sulfur dioxides from coal or oil-fired boilers of the hand fired stoker design and larger, can be controlled by the induction of the Glo-Klen combustion catalyst and either hydrated lime or pulverized limestone.

Electrostatic precipitator performance and trace element emissions from two Kraft recovery boilers.

Science.gov (United States)

Lind, Terttaliisa; Hokkinen, Jouni; Jokiniemi, Jorma K; Hillamo, Risto; Makkonen, Ulla; Raukola, Antti; Rintanen, Jaakko; Saviharju, Kari

2006-01-15

Fine particle emissions from combustion sources have gained attention recently due to their adverse effects on human health. The emission depends on the combustion process, fuel, and particulate removal technology. Particle concentrations at Kraft recovery boiler exits are very high, and the boilers are typically equipped with electrostatic precipitators (ESP). However, little data are available on the ESP performance in recovery boilers. Particle concentrations and size distributions were determined at two modern, operating recovery boilers. In addition, we determined the fractional collection efficiency of the ESPs by simultaneous measurements at the ESP inlet and outlet and the particulate emissions of trace metals. The particle mass concentration atthe ESP inlet was 11-24 g/Nm3 at the two boilers. Particle emissions were 30-40 mg/ Nm3 at boiler A and 12-15 mg/Nm3 at boiler B. The particle size distributions had a major particle mode at around 1 microm. These fume particles contained most of the particle mass. The main components in the particles were sodium and sulfate with minor amounts of chloride, potassium, and presumably some carbonate. The ESP collection efficiency was 99.6-99.8% at boiler A and 99.9% at boiler B. The particle penetration through the ESP was below 0.6% in the entire fume particle size range of 0.3-3 microm. Trace element emissions from both boilers were well below the limit values set by EU directive for waste incineration.

Characterization of residues from waste combustion in fluidized bed boilers. Evaluation report

International Nuclear Information System (INIS)

Hagman, U.; Elander, P.

1996-04-01

In this report a thorough characterization of the solid residues from municipal solid waste combustion in a Kvaerner EnviroPower bubbling fluidized bed boiler in Lidkoeping, is presented. Three different end products are generated, namely bottom ash, cyclone ash, and filter ash. The bottom ash, consisting of bed ash and hopper ash, is screened and useful bed material recycled. In the characterization, also the primary constituents bed ash and hopper ash have been included. A chemical characterization have been performed including total inorganic contents, content of unburnt matter, leaching behaviour (availability tests, column tests, pH-static tests) and leaching tests according to certain standards for classification (AFX31-210, DIN38414, TCLP). Physical characterization have included grain size distribution, grain density, compaction properties and stabilization of cyclone ash with subsequent testing of comprehensive strength and saturated hydraulic conductivity. From an environmental point of view, the quality of the bottom ash and probably the cyclone ash from fluidized bed combustion as determined in this study, indicate a potential for utilization. Utilization of the bottom ash could be accepted in certain countries, e.g. France, according to their current limit values. In other countries, e.g. Sweden, no general limit values are given and utilization have to be applied for in each case. The judgement is then based, not only on total contents in the residue and its leaching behaviour, but also on the specific environmental conditions at the site. 7 refs, 17 figs, 12 tabs

The environmental assessment of the wood combustion

International Nuclear Information System (INIS)

Dinca, Cristian; Badea, Adrian; Apostol, Tiberiu

2007-01-01

In this paper, the authors analysed the emissions from residential boilers burning wood logs, bark pellets, wood briquettes and wood pellets. Three boilers, selected with respect to age, design, connection to heat storage tank, and type of biofuel, were included in the study. The emissions captured comprised carbon monoxide (CO), carbon dioxide (CO 2 ), oxygen (O 2 ), total organic carbons (TOC), nitrogen oxides (NO x ), polycyclic aromatic hydrocarbons (PAC) and 33 volatile organic compounds (VOC). We have used the Life Cycle Inventory method in order to identify the main stressors generated by the wood combustion stage. In this purpose, we have analysed one type of old boiler, one type of modern boiler and a multi-fuel boiler, which can burn wood logs, bark pellets, wood briquettes and wood pellets. In this article, we selected only the wood combustion stage because it is the most important according to the emissions produced. (authors)

The impact of co-combustion of polyethylene plastics and wood in a small residential boiler on emissions of gaseous pollutants, particulate matter, PAHs and 1,3,5- triphenylbenzene.

Science.gov (United States)

Tomsej, Tomas; Horak, Jiri; Tomsejova, Sarka; Krpec, Kamil; Klanova, Jana; Dej, Milan; Hopan, Frantisek

2018-04-01

The aim of this study was to simulate a banned but widely spread practice of co-combustion of plastic with wood in a small residential boiler and to quantify its impact on emissions of gaseous pollutants, particulate matter (PM), polycyclic aromatic hydrocarbons (PAHs), and 1,3,5-triphenylbenzene (135TPB), a new tracer of polyethylene plastic combustion. Supermarket polyethylene shopping bags (PE) and polyethylene terephthalate bottles (PET) were burnt as supplementary fuels with beech logs (BL) in an old-type 20 kW over-fire boiler both at a nominal and reduced heat output. An impact of co-combustion was more pronounced at the nominal heat output: an increase in emissions of PM, total organic carbon (TOC), toxic equivalent (TEQ) of 7 carcinogenic PAHs (c-PAHs) and a higher ratio of c-PAHs TEQ in particulate phase was observed during co-combustion of both plastics. 135TPB was found in emissions from both plastics both at a nominal and reduced output. In contrast to findings reported in the literature, 135TPB was a dominant compound detected by mass spectrometry on m/z 306 exclusively in emissions from co-combustion of PE. Surprisingly, six other even more abundant compounds of unknown identity were found on this m/z in emissions from co-combustion of PET. One of these unknown compounds was identified as p-quaterphenyl (pQ). Principal component analysis revealed strong correlation among 135TPB, pQ and five unknown compounds. pQ seems to be suitable tracers of polyethylene terephthalate plastic co-combustion, while 135TPB proved its suitability to be an all-purpose tracer of polyethylene plastics combustion. Copyright © 2017 Elsevier Ltd. All rights reserved.

Control of boiler temperature with explicit MPC; Panntemperaturreglering med explicit MPC

Energy Technology Data Exchange (ETDEWEB)

Slaetteke, Ola; Velut, Stefan; Raaberg, Martin

2012-02-15

MPC is the multivariable controller that has been most successful in the process industry and particularly the petrochemical industry. It has been described as one of the most significant developments in process control and the main reasons for this are: 1. It handles multivariable control problems in a natural manner. 2. It is relative easy to understand the structure of the controller, which is the same whether it is a simple loop or a multivariable system. 3. It handles limitations of both the process and other practical constraints in a systematic way. Examples of this is that a valve can only work between 0 and 100 %, but also that the CO-level in the flue gas must not exceed a certain level. 4. It allows for operating conditions near critical process boundaries, which in many cases is synonymous with increased production rates, reduced raw material consumption, better energy utilization, and faster process transitions. The aim of the project is to evaluate the potential of multivariable control in the form of explicit MPC in a boiler at Stora Enso Hylte Bruk. This research task can be divided into two sub-tasks: 1. General evaluation of explicit MPC. 2. Evaluation of multivariable control of boiler temperature The purpose of subtask one is to evaluate what is required of a facility owner to implement explicit MPC in a control system. This includes everything from available calculation tools, what is important to consider during the design phase of the controller, different pitfalls that exist, management of different operating modes, to how the controller should be implemented and commissioned. Subtask two is intended to evaluate the multivariable control of a boiler of CFB type (circulating fluidized bed). MPC controller will regulate the temperature in the boiler. In order to maintain the waste incineration directive, the temperature in the upper part of the boiler is controlled. This is done by means of changes in the flow of natural gas injection and

Coal-fired boiler houses in Cracow present state and possibilities to improve their efficiency

Energy Technology Data Exchange (ETDEWEB)

Cyklis, P. [Institute of Industrial Equipment and Power Engineering, Cracow (Poland); Butcher, T.A. [Brookhaven National Lab., Upton, NY (United States)

1995-12-31

A significant amount of heat energy both for heating and process purposes is generated in Cracow, Poland in small-and medium size local boiler houses. The operating procedure of these boiler houses is most often economically and ecologically ineffective because of the bad condition of boilers and lack of funds to install automation, control and measurement equipment. Within the Polish-American Program of Elimination of Low Emission Sources financed by the US Department of Energy, the ENERGOEKSPERT Co., Ltd. investigated chosen boiler houses in Cracow, commissioned by the Cracow Development Office. The results of these investigations were subject of engineering analysis carried out at the Institute of Industrial Equipment and Power Engineering, Technical University, Cracow. The analysis proved that the low-cost improvement of economic efficiency and reduction of air pollutant emission is feasible for combustion of coal fuels.

Control Properties of Bottom Fired Marine Boilers

DEFF Research Database (Denmark)

Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

2005-01-01

This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearised versions of the model are analysed to determine how gain, time constants and right half plane zeros (caused by the shrink-and-swell phenomenon) depend on the steam flow load. Furthermore...... the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...

Numerical modelling of a straw-fired grate boiler

DEFF Research Database (Denmark)

Kær, Søren Knudsen

2004-01-01

The paper presents a computational fluid dynamics (CFD) analysis of a 33 MW straw-fired grate boiler. Combustion on the grate plays akey-role in the analysis of these boilers and in this work a stand-alone code was used to provide inlet conditions for the CFD analysis. Modelpredictions were compa...... mixing in the furnace is a key issue leading to these problems. q 2003 Elsevier Ltd. All rights reserved....

Pollution active control: a strategy for a clean and efficient combustion; Le controle actif des polluants: une strategie pour une combustion propre et efficace

Energy Technology Data Exchange (ETDEWEB)

Lacas, F. [CNRS Ecole Centrale de Paris, 75 (France). Laboratoire E.M2.C

1996-12-31

The active control NOx reduction concept has been applied on two burners (20 kW and 840 kW), using a rotary valve enabling an excitation in the 100 to 1000 Hz band, that can be mounted on existing appliances such as domestic or industrial boilers. NOx level reduction may reach 15 pc for the 20 kW burner, 25 pc for the 840 kW burner with domestic fuel oil and 35 pc for the 840 kW burner using pyridine doped domestic fuel oil. Mechanisms are detailed through flow visualization, and consist mainly in an annular vortex inducing a fuel/air pre-mixing favourable to a large decrease in NOx generation level and establishing a staged process such as in re-burning processes. The pulsed combustion process may be also combined to other pollution control systems

Control Properties of Bottom Fired Marine Boilers

DEFF Research Database (Denmark)

Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

2005-01-01

This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearised versions of the model are analysed to determine how gain, time constants and right half plane zeros (caused by the shrink-and-swell phenomenon) depend on the steam flow load. Furthermore...... the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...... and to verify whether nonlinear control is needed. Finally a controller based on single loop theory is used to analyse if input constraints become active when rejecting transient behaviour from the disturbance steam flow. The model analysis shows large variations in system gains at steady state as function...

Numerical modelling of a straw-fired grate boiler

DEFF Research Database (Denmark)

Kær, Søren Knudsen

2004-01-01

The paper presents a computational fluid dynamics (CFD) analysis of a 33 MW straw-fired grate boiler. Combustion on the grate plays akey-role in the analysis of these boilers and in this work a stand-alone code was used to provide inlet conditions for the CFD analysis. Modelpredictions were...... compared with available gas temperature and species concentration measurements showing good agreement. Combustionof biomass in grate-based boilers is often associated with high emission levels and relatively high amounts of unburnt carbon in the fly ash.Based on the CFD analysis, it is suggested that poor...

Researching the Performance of Dual-Chamber Fire-Tube Boiler Furnace

Directory of Open Access Journals (Sweden)

Khaustov Sergei

2015-01-01

Full Text Available Autonomous heating systems equipped with fire-tube or shell boilers show high effectiveness, consistent performance and great technical parameters. But there is a significant limitation of its thermal productivity due to the complexity of durable large diameter fire-tube bottoms implementation. Optimization of combustion aerodynamics can be the way to expand the fire-tube boilers performance limit. In this case lots of problems connected with reducing emissions of toxic substances, providing of burning stability, local heat stresses and aerodynamic resistances should be solved. To resolve the indicated problems, a modified model of dual-chamber fire-tube boiler furnace is proposed. The performance of suggested flame-tube was simulated using the proven computer-aided engineering software ANSYS Multiphysics. Results display proposed flame tube completely filled with moving medium without stagnant zones. Turbulent vortical combustion is observed even with the straight-through fuel supply. Active flue gas recirculation in suggested dual-chamber furnace reduces emissions of pollutants. Diminution of wall heat fluxes allows boiler operation at lower water treatment costs.

Reducing NOx Emissions for a 600 MWe Down-Fired Pulverized-Coal Utility Boiler by Applying a Novel Combustion System.

Science.gov (United States)

Ma, Lun; Fang, Qingyan; Lv, Dangzhen; Zhang, Cheng; Chen, Yiping; Chen, Gang; Duan, Xuenong; Wang, Xihuan

2015-11-03

A novel combustion system was applied to a 600 MWe Foster Wheeler (FW) down-fired pulverized-coal utility boiler to solve high NOx emissions, without causing an obvious increase in the carbon content of fly ash. The unit included moving fuel-lean nozzles from the arches to the front/rear walls and rearranging staged air as well as introducing separated overfire air (SOFA). Numerical simulations were carried out under the original and novel combustion systems to evaluate the performance of combustion and NOx emissions in the furnace. The simulated results were found to be in good agreement with the in situ measurements. The novel combustion system enlarged the recirculation zones below the arches, thereby strengthening the combustion stability considerably. The coal/air downward penetration depth was markedly extended, and the pulverized-coal travel path in the lower furnace significantly increased, which contributed to the burnout degree. The introduction of SOFA resulted in a low-oxygen and strong-reducing atmosphere in the lower furnace region to reduce NOx emissions evidently. The industrial measurements showed that NOx emissions at full load decreased significantly by 50%, from 1501 mg/m3 (O2 at 6%) to 751 mg/m3 (O2 at 6%). The carbon content in the fly ash increased only slightly, from 4.13 to 4.30%.

GASEOUS EMISSIONS FROM FOSSIL FUELS AND BIOMASS COMBUSTION IN SMALL HEATING APPLIANCES

Directory of Open Access Journals (Sweden)

Daniele Dell'Antonia

2012-06-01

Full Text Available The importance of emission control has increased sharply due to the increased need of energy from combustion. However, biomass utilization in energy production is not free from problems because of physical and chemical characteristics which are substantially different from conventional energy sources. In this situation, the quantity and quality of emissions as well as used renewable sources as wood or corn grain are often unknown. To assess this problem the paper addresses the objectives to quantify the amount of greenhouse gases during the combustion of corn as compared to the emissions in fossil combustion (natural gas, LPG and diesel boiler. The test was carried out in Friuli Venezia Giulia in 2006-2008 to determine the air pollution (CO, NO, NO2, NOx, SO2 and CO2 from fuel combustion in family boilers with a power between 20-30 kWt. The flue gas emission was measured with a professional semi-continuous multi-gas analyzer, (Vario plus industrial, MRU air Neckarsulm-Obereisesheim. Data showed a lower emission of fossil fuel compared to corn in family boilers in reference to pollutants in the flue gas (NOx, SO2 and CO. In a particular way the biomass combustion makes a higher concentration of carbon monoxide (for an incomplete combustion because there is not a good mixing between fuel and air and nitrogen oxides (in relation at a higher content of nitrogen in herbaceous biomass in comparison to another fuel.

Assessing the impact of primary measures for NOx reduction on the thermal power plant steam boiler

International Nuclear Information System (INIS)

Stupar, Goran; Tucaković, Dragan; Živanović, Titoslav; Belošević, Srdjan

2015-01-01

The European normatives prescribe content of 200 mg/Nm 3 NO x for pulverized coal combusting power plants. In order to reduce content of NO x in Serbian thermal power plant (TPP) 'Kostolac B' it's necessary to implement particular measures until 2016. The mathematical model of lignite combustion in the steam boiler furnace is defined and applied to analyze the possibility of implementing certain primary measures for reducing nitrogen oxides and their effects on the steam boiler operation. This model includes processes in the coal-fired furnace and defines radiating reactive two-phase turbulent flow. The model of turbulent flow also contains sub-model of fuel and thermal NO x formation and destruction. This complex mathematical model is related to thermal and aerodynamic calculations of the steam boiler within a unified calculation system in order to analyze the steam boiler overall work. This system provides calculations with a number of influential parameters. The steam boiler calculations for unit 1 (350 MWe) of TPP 'Kostolac B' are implemented for existing and modified combustion system in order to achieve effective, reliable and ecological facility work. The paper presents the influence analysis of large number of parameters on the steam boiler operation with an accepted concept of primary measures. Presented system of calculations is verified against measurements in TPP 'Kostolac B'. - Highlights: • Modern steam boilers need to operate according to ecological standards. • Possibility of applying some of the primary measures of NO x reduction. • Conventional calculations have no possibility to estimate sub-stoichiometric combustion. • Develop a new method of connecting the calculations. • Analysis shows the most favorable operation boiler regime (efficiency and ecology)

Reduction of NO{sub x} emissions from the combustion of hard coals ''RENOX''; Reduccion de Emisiones de NO{sub x} en la combustion de Carbones Antracitosos ''RENOX''

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-07-01

The present project, whose abbreviated name is RENOX, has the aim of reducing NO{sub x} emissions from the combustion of hard coals or coals with low volatile matter contents. It is applied to the combustion of these coals in arc boilers (or ''U'' boilers), where the necessary combination of long presence times and high hearth temperatures facilitates the high NO{sub x} levels reached. The intended reduction in emissions is approached through the application of primary combustion measures, also known as adjustment or refining of combustion. This solution is adopted for two reasons: due to its efficiency in environmental and economic terms, and because it is an unavoidable step if the levels to be attained require the installation of specific gas crubbing systems (secondary measures). The practical nature of RENOX has led to the development of the project in two phases, corresponding to two logical stages: phase 1, associated with the RNA project, on the characterization of emissions and combustion, complex numeric modelling of flows inside the boiler, and determination of the viability and scope of the optimization of emissions, and phase 2, the OPTINOXproject, which follows the methodology and lessons of the first phase and, as a natural continuation of this, deals with the design, development, manufacturing and validation of a computerized system that processes real time data on the boiler where it is installed to monitor, supervise and control the commercial operation of the plant, optimizing its combustion efficiency and/or NO{sub x} emissions. The practical objective of this project is represented by the construction of a validated prototype to demonstrate the OPTINOX system, which is capable of determining operating and control strategies that can minimize NO{sub x} emissions without unfavourably affecting the productivity and specific consumption of the units. Phase 1 development activities took place in groups 3, 4 and 5 of Compostilla II thermal power

An overview of CFD modelling of small-scale fixed-bed biomass pellet boilers with preliminary results from a simplified approach

International Nuclear Information System (INIS)

Chaney, Joel; Liu Hao; Li Jinxing

2012-01-01

Highlights: ► Overview of the overall approach of modelling fixed-bed biomass boilers in CFD. ► Bed sub-models of moisture evaporation, devolatisation and char combustion reviewed. ► A method of embedding a combustion model in discrete fuel zones within the CFD is suggested. ► Includes sample of preliminary results for a 50 kW pellet boiler. ► Clear physical trends predicted. - Abstract: The increasing global energy demand and mounting pressures for CO 2 mitigation call for increased efficient utilization of biomass, particularly for heating domestic and commercial buildings. The authors of the present paper are investigating the optimization of the combustion performance and NO x emissions of a 50 kW biomass pellet boiler fabricated by a UK manufacturer. The boiler has a number of adjustable parameters including the ratio of air flow split between the primary and secondary supplies, the orientation, height, direction and number of the secondary inlets. The optimization of these parameters provides opportunities to improve both the combustion efficiency and NO x emissions. When used carefully in conjunction with experiments, Computational Fluid Dynamics (CFD) modelling is a useful tool for rapidly and at minimum cost examining the combustion performance and emissions from a boiler with multiple variable parameters. However, modelling combustion and emissions of a small-scale biomass pellet boiler is not trivial and appropriate fixed-bed models that can be coupled with the CFD code are required. This paper reviews previous approaches specifically relevant to simulating fixed-bed biomass boilers. In the first part it considers approaches to modelling the heterogeneous solid phase and coupling this with the gas phase. The essential components of the sub-models are then overviewed. Importantly, for the optimization process a model is required that has a good balance between accuracy in predicting physical trends, with low computational run time. Finally, a

Corrosivity of hot flue gases in the fluidized bed combustion of recovered waste wood

Energy Technology Data Exchange (ETDEWEB)

Enestam, S.

2011-07-01

In recent years, recovered waste wood has become a fuel of interest due to its green energy benefits and low price compared to virgin wood-based fuels. However, waste wood is often contaminated with paint, plastic, and metal components, producing concentrations of heavy metals such as zinc and lead, chlorine, sodium, and sometimes sulphur that are elevated relative to those in virgin wood. In several cases, boilers burning waste wood have experienced increased fouling and corrosion of furnace walls, superheaters, and economizers, problems associated with chlorine, zinc, lead, and alkali metals in the deposits. The location of the deposits and the corrosion as well as the composition of the deposits vary with the fuel composition, boiler design, combustion parameters, flue gas temperature, and material temperature. Experience gained from the operation of biofuel and waste boilers shows that corrosion damage can be reduced, or even avoided, by the selection of optimum materials or for heat exchanger surfaces, by the use of fuel mixtures or additives that decrease the corrosivity of the combustion environment, by the placement of superheaters in a less corrosive environment, and by adjusting the steam parameters. Finding the right solutions for boilers burning RWW requires a thorough understanding of the whole process, including the fuel fed into the boiler, the combustion atmosphere, the corrosivity of the flue gas and the deposits, and the corrosion resistance of different boiler materials under the prevailing conditions. The objective of this work was to shed more light on the combustion environment in bubbling fluidized bed boilers burning RWW and thus increase knowledge about the corrosivity of zinc- and lead-rich deposits formed during the combustion of RWW, with the final goal of developing a corrosion prediction tool for use in the design of boilers for RWW combustion. With such a tool, it would be possible to optimize boiler design and material selection with

Combustion engineering

CERN Document Server

Ragland, Kenneth W

2011-01-01

Introduction to Combustion Engineering The Nature of Combustion Combustion Emissions Global Climate Change Sustainability World Energy Production Structure of the Book   Section I: Basic Concepts Fuels Gaseous Fuels Liquid Fuels Solid Fuels Problems Thermodynamics of Combustion Review of First Law Concepts Properties of Mixtures Combustion StoichiometryChemical EnergyChemical EquilibriumAdiabatic Flame TemperatureChemical Kinetics of CombustionElementary ReactionsChain ReactionsGlobal ReactionsNitric Oxide KineticsReactions at a Solid SurfaceProblemsReferences  Section II: Combustion of Gaseous and Vaporized FuelsFlamesLaminar Premixed FlamesLaminar Flame TheoryTurbulent Premixed FlamesExplosion LimitsDiffusion FlamesGas-Fired Furnaces and BoilersEnergy Balance and EfficiencyFuel SubstitutionResidential Gas BurnersIndustrial Gas BurnersUtility Gas BurnersLow Swirl Gas BurnersPremixed-Charge Engine CombustionIntroduction to the Spark Ignition EngineEngine EfficiencyOne-Zone Model of Combustion in a Piston-...

Fluid-bed combustion

Energy Technology Data Exchange (ETDEWEB)

Hunt, G.; Schoebotham, N.

1981-02-01

In Energy Equipment Company's two-stage fluidized bed system, partial combustion in a fluidized bed is followed by burn-off of the generated gases above the bed. The system can be retrofitted to existing boilers, and can burn small, high ash coal efficiently. It has advantages when used as a hot gas generator for process drying. Tests on a boiler at a Cadbury Schweppes plant are reported.

Steam-moderated oxy-fuel combustion

International Nuclear Information System (INIS)

Seepana, Sivaji; Jayanti, Sreenivas

2010-01-01

The objective of the present paper is to propose a new variant of the oxy-fuel combustion for carbondioxide (CO 2 ) sequestration in which steam is used to moderate the flame temperature. In this process, pure oxygen is mixed with steam and the resulting oxidant mixture is sent to the boiler for combustion with a fossil fuel. The advantage of this method is that flue gas recirculation is avoided and the volumetric flow rates through the boiler and auxiliary components is reduced by about 39% when compared to the conventional air-fired coal combustion power plant leading to a reduction in the size of the boiler. The flue gas, after condensation of steam, consists primarily of CO 2 and can be sent directly for compression and sequestration. Flame structure analysis has been carried out using a 325-step reaction mechanism of methane-oxidant combustion to determine the concentration of oxygen required to ensure a stable flame. Thermodynamic exergy analysis has also been carried out on SMOC-operated CO 2 sequestration power plant and air-fired power plant, which shows that though the gross efficiency increases the absolute power penalty of ∼8% for CO 2 sequestration when compared to air-fired power plant.

Steam-moderated oxy-fuel combustion

Energy Technology Data Exchange (ETDEWEB)

Seepana, Sivaji; Jayanti, Sreenivas [Department of Chemical Engineering, IIT Madras, Adyar, Chennai 600 036 (India)

2010-10-15

The objective of the present paper is to propose a new variant of the oxy-fuel combustion for carbondioxide (CO{sub 2}) sequestration in which steam is used to moderate the flame temperature. In this process, pure oxygen is mixed with steam and the resulting oxidant mixture is sent to the boiler for combustion with a fossil fuel. The advantage of this method is that flue gas recirculation is avoided and the volumetric flow rates through the boiler and auxiliary components is reduced by about 39% when compared to the conventional air-fired coal combustion power plant leading to a reduction in the size of the boiler. The flue gas, after condensation of steam, consists primarily of CO{sub 2} and can be sent directly for compression and sequestration. Flame structure analysis has been carried out using a 325-step reaction mechanism of methane-oxidant combustion to determine the concentration of oxygen required to ensure a stable flame. Thermodynamic exergy analysis has also been carried out on SMOC-operated CO{sub 2} sequestration power plant and air-fired power plant, which shows that though the gross efficiency increases the absolute power penalty of {proportional_to}8% for CO{sub 2} sequestration when compared to air-fired power plant. (author)

The behavior of ash species in suspension fired biomass boilers

DEFF Research Database (Denmark)

Jensen, Peter Arendt

While fluid bed and grate fired boilers initially was the choice of boilers used for power production from both wood and herbaceous biomass, in recent years suspension fired boilers have been increasingly used for biomass based power production. In Denmark several large pulverized fuel boilers have...... been converted from coal to biomass combustion in the last 15 years. This have included co-firing of coal and straw, up to 100% firing of wood or straw andthe use of coal ash as an additive to remedy problems with wood firing. In parallel to the commercialization of the pulverized biomass firing...... technology a long range of research studies have been conducted, to improve our understanding of the influence and behavior of biomass ash species in suspension fired boilers. The fuel ash plays a key role with respect tooptimal boiler operation and influences phenomena’s as boiler chamber deposit formation...

Co-combustion: A summary of technology

Directory of Open Access Journals (Sweden)

Leckner Bo

2007-01-01

Full Text Available Co-combustion of biomass or waste together with a base fuel in a boiler is a simple and economically suitable way to replace fossil fuels by biomass and to utilize waste. Co-combustion in a high-efficiency power station means utilization of biomass and waste with a higher thermal efficiency than what otherwise had been possible. Due to transport limitations, the additional fuel will only supply a minor part (less than a few hundreds MW fuel of the energy in a plant. There are several options: co-combustion with coal in pulverized or fluidized bed boilers, combustion on added grates inserted in pulverized coal boilers, combustors for added fuel coupled in parallel to the steam circuit of a power plant, external gas producers delivering its gas to replace an oil, gas or pulverized fuel burner. Furthermore biomass can be used for reburning in order to reduce NO emissions or for afterburning to reduce N2O emissions in fluidized bed boilers. Combination of fuels can give rise to positive or negative synergy effects, of which the best known are the interactions between S, Cl, K, Al, and Si that may give rise to or prevent deposits on tubes or on catalyst surfaces, or that may have an influence on the formation of dioxins. With better knowledge of these effects the positive ones can be utilized and the negative ones can be avoided.

Multiloop control of a drum boiler

Directory of Open Access Journals (Sweden)

Alena Kozáková

2014-05-01

Full Text Available The Equivalent Subsystems Method (ESM (Kozáková et al., 2011 is methodology of decentralized controller design in the frequency domain which allows designing local controllers using any SISO frequency domain method. The paper deals with the digital ESM version where digital local PID controllers guaranteeing required performance for the full system are designed for individual equivalent subsystems using the practice-oriented Sine-wave method (Bucz et al., 2012. The proposed decentralized controller design procedure was verified on the nonlinear benchmark drum boiler simulation model (Morilla, 2012.

Online monitoring of the two-dimensional temperature field in a boiler furnace based on acoustic computed tomography

International Nuclear Information System (INIS)

Zhang, Shiping; Shen, Guoqing; An, Liansuo; Niu, Yuguang

2015-01-01

Online monitoring of the temperature field is crucial to optimally adjust combustion within a boiler. In this paper, acoustic computed tomography (CT) technology was used to obtain the temperature profile of a furnace cross-section. The physical principles behind acoustic CT, acoustic signals and time delay estimation were studied. Then, the technique was applied to a domestic 600-MW coal-fired boiler. Acoustic CT technology was used to monitor the temperature field of the cross-section in the boiler furnace, and the temperature profile was reconstructed through ART iteration. The linear sweeping frequency signal was adopted as the sound source signal, whose sweeping frequency ranged from 500 to 3000 Hz with a sweeping cycle of 0.1 s. The generalized cross-correlation techniques with PHAT and ML were used as the time delay estimation method when the boiler was in different states. Its actual operation indicated that the monitored images accurately represented the combustion state of the boiler, and the acoustic CT system was determined to be accurate and reliable. - Highlights: • An online monitoring approach to monitor temperature field in a boiler furnace. • The paper provides acoustic CT technology to obtain the temperature profile of a furnace cross-section. • The temperature profile was reconstructed through ART iteration. • The technique is applied to a domestic 600-MW coal-fired boiler. • The monitored images accurately represent the combustion state of the boiler

Reduction of Nitrogen Oxides Emissions from a Coal-Fired Boiler Unit

Science.gov (United States)

Zhuikov, Andrey V.; Feoktistov, Dmitry V.; Koshurnikova, Natalya N.; Zlenko, Lyudmila V.

2016-02-01

During combustion of fossil fuels a large amount of harmful substances are discharged into the atmospheres of cities by industrial heating boiler houses. The most harmful substances among them are nitrogen oxides. The paper presents one of the most effective technological solutions for suppressing nitrogen oxides; it is arrangement of circulation process with additional mounting of the nozzle directed into the bottom of the ash hopper. When brown high-moisture coals are burnt in the medium power boilers, generally fuel nitrogen oxides are produced. It is possible to reduce their production by two ways: lowering the temperature in the core of the torch or decreasing the excess-air factor in the boiler furnace. Proposed solution includes the arrangement of burning process with additional nozzle installed in the lower part of the ash hopper. Air supply from these nozzles creates vortex involving large unburned fuel particles in multiple circulations. Thereby time of their staying in the combustion zone is prolonging. The findings describe the results of the proposed solution; and recommendations for the use of this technological method are given for other boilers.

Development of an Optimizing Control Concept for Fossil-Fired Boilers using a Simulation Model

DEFF Research Database (Denmark)

Mortensen, J. H.; Mølbak, T.; Commisso, M.B.

1997-01-01

of implementation and commissioning. The optimizing control system takes into account the multivariable and nonlinear characteristics of the boiler process as a gain-scheduled LQG-controller is utilized. For the purpose of facilitating the control concept development a dynamic simulation model of the boiler process......An optimizing control system for improving the load following capabilities of power plant units has been developed. The system is implemented as a complement producing additive control signals to the existing boiler control system, a concept which has various practical advantages in terms...... model when designing a new control concept are discussed....

Temperature prediction in a coal fired boiler with a fixed bed by fuzzy logic based on numerical solution

International Nuclear Information System (INIS)

Biyikoglu, A.; Akcayol, M.A.; Oezdemir, V.; Sivrioglu, M.

2005-01-01

In this study, steady state combustion in boilers with a fixed bed has been investigated. Temperature distributions in the combustion chamber of a coal fired boiler with a fixed bed are predicted using fuzzy logic based on data obtained from the numerical solution method for various coal and air feeding rates. The numerical solution method and the discretization of the governing equations of two dimensional turbulent flow in the combustion chamber and one dimensional coal combustion in the fixed bed are explained. Control Volume and Finite Difference Methods are used in the discretization of the equations in the combustion chamber and in the fixed bed, respectively. Results are presented as contours within the solution domain and compared with numerical ones. Comparison of the results shows that the difference between the numerical solution and fuzzy logic prediction throughout the computational domain is less than 1.5%. The statistical coefficient of multiple determinations for the investigated cases is about 0.9993 to 0.9998. This accuracy degree is acceptable in predicting the temperature values. So, it can be concluded that fuzzy logic provides a feasible method for defining the system properties

Multi-stage combustion using nitrogen-enriched air

Science.gov (United States)

Fischer, Larry E.; Anderson, Brian L.

2004-09-14

Multi-stage combustion technology combined with nitrogen-enriched air technology for controlling the combustion temperature and products to extend the maintenance and lifetime cycles of materials in contact with combustion products and to reduce pollutants while maintaining relatively high combustion and thermal cycle efficiencies. The first stage of combustion operates fuel rich where most of the heat of combustion is released by burning it with nitrogen-enriched air. Part of the energy in the combustion gases is used to perform work or to provide heat. The cooled combustion gases are reheated by additional stages of combustion until the last stage is at or near stoichiometric conditions. Additional energy is extracted from each stage to result in relatively high thermal cycle efficiency. The air is enriched with nitrogen using air separation technologies such as diffusion, permeable membrane, absorption, and cryogenics. The combustion method is applicable to many types of combustion equipment, including: boilers, burners, turbines, internal combustion engines, and many types of fuel including hydrogen and carbon-based fuels including methane and coal.

Advanced char burnout models for the simulation of pulverized coal fired boilers

Energy Technology Data Exchange (ETDEWEB)

T. Severin; S. Wirtz; V. Scherer [Ruhr-University, Bochum (Germany). Institute of Energy Plant Technology (LEAT)

2005-07-01

The numerical simulation of coal combustion processes is widely used as an efficient means to predict burner or system behaviour. In this paper an approach to improve CFD simulations of pulverized coal fired boilers with advanced coal combustion models is presented. In simple coal combustion models, first order Arrhenius rate equations are used for devolatilization and char burnout. The accuracy of such simple models is sufficient for the basic aspects of heat release. The prediction of carbon-in-ash is one aspect of special interest in the simulation of pulverized coal fired boilers. To determine the carbon-in-ash levels in the fly ash of coal fired furnaces, the char burnout model has to be more detailed. It was tested, in how far changing operating conditions affect the carbon-in-ash prediction of the simulation. To run several test cases in a short time, a simplified cellnet model was applied. To use a cellnet model for simulations of pulverized coal fired boilers, it was coupled with a Lagrangian particle model, used in CFD simulations, too. 18 refs., 5 figs., 5 tabs.

Dynamic simulation of a biomass domestic boiler under thermally thick considerations

NARCIS (Netherlands)

Gómez, M. A.; Porteiro, J.; De la Cuesta de Cal, Daniel; Patiño, D.; Míguez, J. L.

2017-01-01

A biomass combustion model with a thermally thick approach is presented and applied to the simulation of a commercial biomass domestic boiler. A subgrid scale model is used to divide the particles into several grid points, each representing one of the different combustion stages. These grid points

Pilot-Scale Demonstration of ALTA for NOx Control in Pulverized Coal-Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Andrew Fry; Devin Davis; Marc Cremer; Bradley Adams

2008-04-30

This report describes computational fluid dynamics (CFD) modeling and pilot-scale testing conducted to demonstrate the ability of the Advanced Layered Technology Approach (ALTA) to reduce NO{sub x} emissions in a pulverized coal (PC) boiler. Testing specifically focused on characterizing NO{sub x} behavior with deep burner staging combined with Rich Reagent Injection (RRI). Tests were performed in a 4 MBtu/hr pilot-scale furnace at the University of Utah. Reaction Engineering International (REI) led the project team which included the University of Utah and Combustion Components Associates (CCA). Deep burner staging and RRI, combined with selective non-catalytic reduction (SNCR), make up the Advanced Layered Technology Approach (ALTA) for NO{sub x} reduction. The application of ALTA in a PC environment requires homogenization and rapid reaction of post-burner combustion gases and has not been successfully demonstrated in the past. Operation of the existing low-NO{sub x} burner and design and operation of an application specific ALTA burner was guided by CFD modeling conducted by REI. Parametric pilot-scale testing proved the chemistry of RRI in a PC environment with a NOx reduction of 79% at long residence times and high baseline NOx rate. At representative particle residence times, typical operation of the dual-register low-NO{sub x} burner provided an environment that was unsuitable for NO{sub x} reduction by RRI, showing no NOx reduction. With RRI, the ALTA burner was able to produce NO{sub x} emissions 20% lower than the low-NO{sub x} burner, 76 ppmv vs. 94 ppmv, at a burner stoichiometric ratio (BSR) of 0.7 and a normalized stoichiometric ratio (NSR) of 2.0. CFD modeling was used to investigate the application of RRI for NO{sub x} control on a 180 MW{sub e} wall-fired, PC boiler. A NO{sub x} reduction of 37% from baseline (normal operation) was predicted using ALTA burners with RRI to produce a NO{sub x} emission rate of 0.185 lb/MBtu at the horizontal nose of

Factors controlling alkali salt deposition in recovery boilers - particle formation and deposition; Soodakattilan likaantuminen ja siihen vaikuttavien tekijoeiden hallinta - hiukkasten muodostuminen ja depositio

Energy Technology Data Exchange (ETDEWEB)

Kauppinen, E.I.; Mikkanen, P.; Ylaetalo, S. [VTT Chemistry, Espoo (Finland); Jokiniemi, J.K.; Lyyraenen, J.; Pyykoenen, J.; Saastamoinen, J. [VTT Energy, Espoo (Finland)

1996-12-01

In this project, the aim was to find out those critical factors that control the deposit formation in the recovery boilers. We focus on the particle formation, growth and deposition as well as the single black liquor particle combustion behaviour. The final goal is the development of the predictive model to be used to describe deposit growth and subsequent behaviour as well as the dependence of deposition on black liquor characteristics and boiler operation conditions. During year 1995 an experimental study on the aerosol particle formation within the recovery boiler furnace and a sensitivity study with the Aerosol Behaviour in Combustion (ABC) code were carried out. The experimental study confirmed the fact that the particles are already formed in the recovery boiler furnace. The particle formation is initiated in the boundary layer of the burning droplet or smelt bed, where metals are vaporised and oxidised to form tiny seed particles. Trace amounts of metals were measured in all particle sizes and the sensitivity study with the ABC model gave further evidence of the seed formation was necessary primary step in the particle formation. At the furnace outlet the sintration ratio and the sulfation ratio of the particles were dependent on the furnace temperature and the residence time in the furnace. At ESP inlet three types of particles were observed (1) fine particles with the major mass mode at about 1-2 {mu}m, (2) large agglomerates in sizes larger than 8 {mu}m, and (3) spherical particles about 2-4 {mu}m in size. The fine particles were formed from vapours and the large agglomerates were formed from fine particles agglomerated on heat exchanger surfaces and re-entrained back to flue gas flow. The large agglomerates also contain vapours that have directly condensed to surfaces. The large spherical particles contain silicon and pass the process almost unchanged. (Abstract Truncated)

Corn Stover and Wheat Straw Combustion in a 176-kW Boiler Adapted for Round Bales

Directory of Open Access Journals (Sweden)

Joey Villeneuve

2013-11-01

Full Text Available Combustion trials were conducted with corn stover (CS and wheat straw (WS round bales in a 176-kW boiler (model Farm 2000. Hot water (80 °C stored in a 30,000-L water tank was transferred to a turkey barn through a plate exchanger. Gross calorific value measured in the laboratory was 17.0 and 18.9 MJ/kg DM (dry matter for CS and WS, respectively. Twelve bales of CS (1974 kg DM total, moisture content of 13.6% were burned over a 52-h period and produced 9.2% ash. Average emissions of CO, NOx and SO2 were 2725, 9.8 and 2.1 mg/m3, respectively. Thermal efficiency was 40.8%. For WS, six bales (940 kg DM total, MC of 15% were burned over a 28-h period and produced 2.6% ash. Average emissions of CO, NOx and SO2 were 2210, 40.4 and 3.7 mg/m3, respectively. Thermal efficiency was 68.0%. A validation combustion trial performed a year later with 90 CS bales confirmed good heating performance and the potential to lower ash content (6.2% average.

Evaluation of gas radiation models in CFD modeling of oxy-combustion

International Nuclear Information System (INIS)

Rajhi, M.A.; Ben-Mansour, R.; Habib, M.A.; Nemitallah, M.A.; Andersson, K.

2014-01-01

Highlights: • CFD modeling of a typical industrial water tube boiler is conducted. • Different combustion processes were considered including air and oxy-fuel combustion. • SGG, EWBM, Leckner, Perry and WSGG radiation models were considered in the study. • EWBM is the most accurate model and it’s considered to be the benchmark model. • Characteristics of oxy-fuel combustion are compared to those of air–fuel combustion. - Abstract: Proper determination of the radiation energy is very important for proper predictions of the combustion characteristics inside combustion devices using CFD modeling. For this purpose, different gas radiation models were developed and applied in the present work. These radiation models vary in their accuracy and complexity according to the application. In this work, a CFD model for a typical industrial water tube boiler was developed, considering three different combustion environments. The combustion environments are air–fuel combustion (21% O 2 and 79% N 2 ), oxy-fuel combustion (21% O 2 and 79% CO 2 ) and oxy-fuel combustion (27% O 2 and 73% CO 2 ). Simple grey gas (SGG), exponential wide band model (EWBM), Leckner, Perry and weighted sum of grey gases (WSGG) radiation models were examined and their influences on the combustion characteristics were evaluated. Among those radiation models, the EWBM was found to provide close results to the experimental data for the present boiler combustion application. The oxy-fuel combustion characteristics were analyzed and compared with those of air–fuel combustion

76 FR 48754 - Approval and Promulgation of Air Quality Implementation Plans; Ohio; Reasonably Available Control...

Science.gov (United States)

2011-08-09

... chapter contains control requirements for industrial boilers, stationary combustion turbines, and stationary internal combustion engines. The emission limits contained in this chapter for industrial boilers... permanently bound log book, or other format approved in writing by the Director of Ohio EPA, the following...

Concept selection for advanced low-emission coal fired boiler

Energy Technology Data Exchange (ETDEWEB)

Gorrell, R.L. [Babcock and Wilcox Co., Barberton, OH (United States); Rodgers, L.W.; Farthing, G.A. [Babcock and Wilcox Co., Alliance, OH (United States)

1993-12-31

The Babcock & Wilcox Company (B&W), under contract to the US Department of Energy (DOE) with subcontract to Physical Sciences, Inc. (PSIT), the Massachusetts Institute of Technology (MIT) and United Engineers and Constructors (UE&C) has begun development of an advanced low-emission boiler system (LEBS). The initial phase of this multi-phase program required a thorough review and assessment of potential advanced technologies and techniques for control of combustion and flue gas emissions. Results of this assessment are presented in this paper.

NITROUS OXIDE EMISSIONS FROM FOSSIL FUEL COMBUSTION

Science.gov (United States)

The role of coal combustion as a significant global source of nitrous oxide (N2O) emissions was reexamined through on-line emission measurements from six pulverized-coal-fired utility boilers and from laboratory and pilot-scale combustors. The full-scale utility boilers yielded d...

Backstepping-based nonlinear adaptive control for coal-fired utility boiler-turbine units

International Nuclear Information System (INIS)

Fang, Fang; Wei, Le

2011-01-01

The control system of boiler-turbine unit plays an important role in improving efficiency and reducing emissions of power generation unit. The nonlinear, coupling and uncertainty of the unit caused by varying working conditions should be fully considered during the control system design. This paper presents an efficient control scheme based on backstepping theory for improving load adaptability of boiler-turbines in wide operation range. The design process of the scheme includes model preprocessing, control Lyapunov functions selection, interlaced computation of adaptive control laws, etc. For simplification and accuracy, differential of steam pipe inlet pressure and integral terms of target errors are adopted. Also, to enhance practicality, implementation steps of the scheme are proposed. A practical nonlinear model of a 500 MW coal-fired boiler-turbine unit is used to test the efficiency of the proposed scheme in different conditions.

MULTIPLE LINEAR REGRESSION ANALYSIS FOR PREDICTION OF BOILER LOSSES AND BOILER EFFICIENCY

OpenAIRE

Chayalakshmi C.L

2018-01-01

MULTIPLE LINEAR REGRESSION ANALYSIS FOR PREDICTION OF BOILER LOSSES AND BOILER EFFICIENCY ABSTRACT Calculation of boiler efficiency is essential if its parameters need to be controlled for either maintaining or enhancing its efficiency. But determination of boiler efficiency using conventional method is time consuming and very expensive. Hence, it is not recommended to find boiler efficiency frequently. The work presented in this paper deals with establishing the statistical mo...

Active brickworks - phase I[For application in biofuel boilers]; Aktiva murverk - etapp I

Energy Technology Data Exchange (ETDEWEB)

Wrangensten, Lars; Schuster, Robert; Ingman, Rolf; Sendelius, Mikael; Ehleskog, Rickard [AaF-Energikonsult AB, Stockholm (Sweden)

2003-10-01

This report is the first step of the R and D project 'Active brickworks' within the program 'Possibilities to improve the operation conditions in industrial bark boilers by optimised combustion control'. Good high temperature resistance is one of the major characteristics of ceramics. They are based on quartz and aluminium oxide, an attachment component (acid or cement) and also different types of additives which, together with the heating treatment, gives the ceramic materials their features. The brickwork in a boiler has several assignments. First of all resistance to corrosion, erosion and protection against fouling of the water tube walls, but also to significant affect the combustion process by energy saving features and heating radiation. This project has been focused on the last named features, namely to be able to make a more active choice of brickwork in order to utilise the ceramic features and hereby making it possible to lower the combustion process emissions. The material samples received from the manufactures have been tested in a small-scale laboratory rig. Features investigated are emissivity/reflection, heat conductivity and heat capacity. Mathematic simulations have also been performed with a representative type boiler model in order to make conclusions concerning how the results can be transformed to and applied in a real full-scale boiler. The most important designing case for ceramics in bark boilers is when boiler load rapidly increases or during a fast fuel moisture change from dry to wet fuel. It has been concluded in the study that that the ceramic walls in a boiler should be divided into different layers. The outer layer in the ceiling and sidewalls of the drying zone must consist of highly insulating material in order to get a high temperature of heating surfaces close to the furnace. To store heat during load transients the heating surfaces must have high emissivity factor and good heating capacity. From this point of

Innovative clean coal technology: 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. Final report, Phases 1 - 3B

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-01-01

This report presents the results of a U.S. Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The project was conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The technologies demonstrated at this site include Foster Wheeler Energy Corporation`s advanced overfire air system and Controlled Flow/Split Flame low NOx burner. The primary objective of the demonstration at Hammond Unit 4 was to determine the long-term effects of commercially available wall-fired low NOx combustion technologies on NOx emissions and boiler performance. Short-term tests of each technology were also performed to provide engineering information about emissions and performance trends. A target of achieving fifty percent NOx reduction using combustion modifications was established for the project. Short-term and long-term baseline testing was conducted in an {open_quotes}as-found{close_quotes} condition from November 1989 through March 1990. Following retrofit of the AOFA system during a four-week outage in spring 1990, the AOFA configuration was tested from August 1990 through March 1991. The FWEC CF/SF low NOx burners were then installed during a seven-week outage starting on March 8, 1991 and continuing to May 5, 1991. Following optimization of the LNBs and ancillary combustion equipment by FWEC personnel, LNB testing commenced during July 1991 and continued until January 1992. Testing in the LNB+AOFA configuration was completed during August 1993. This report provides documentation on the design criteria used in the performance of this project as it pertains to the scope involved with the low NOx burners and advanced overfire systems.

Decoupled numerical simulation of a solid fuel fired retort boiler

International Nuclear Information System (INIS)

Ryfa, Arkadiusz; Buczynski, Rafal; Chabinski, Michal; Szlek, Andrzej; Bialecki, Ryszard A.

2014-01-01

The paper deals with numerical simulation of the retort boiler fired with solid fuel. Such constructions are very popular for heating systems and their development is mostly based on the designer experience. The simulations have been done in ANSYS/Fluent package and involved two numerical models. The former deals with a fixed-bed combustion of the solid fuel and free-board gas combustion. Solid fuel combustion is based on the coal kinetic parameters. This model encompasses chemical reactions, radiative heat transfer and turbulence. Coal properties have been defined with user defined functions. The latter model describes flow of water inside a water jacked that surrounds the combustion chamber and flue gas ducts. The novelty of the proposed approach is separating of the combustion simulation from the water flow. Such approach allows for reducing the number of degrees of freedom and thus lowering the necessary numerical effort. Decoupling combustion from water flow requires defining interface boundary condition. As this boundary condition is unknown it is adjusted iteratively. The results of the numerical simulation have been successfully validated against measurement data. - Highlights: • New decoupled modelling of small scale boiler is proposed. • Fixed-bed combustion model based on kinetic parameters is introduced. • Decoupling reduced the complexity of the model and computational time. • Simple and computationally inexpensive coupling algorithm is proposed. • Model is successfully validated against measurements

Process for start-up and slack period operation of fully charged boilers, e. g. of coal pressure gasification plants, and boiler system to carry out the process

Energy Technology Data Exchange (ETDEWEB)

Meyer-Kahrweg, H

1978-10-19

For the start-up and slack period of fully charged boilers hot water of e.g. 180/sup 0/C from a high pressure heater which is fed by a start-up boiler is used. In the first instance the boiler, its preheater and the vaporizer are filled with hot water from the start-up boiler until a medium water level is obtained. Subsequently water from the water separator is recycled through the preheater and the boiler by forced circulation and it is heated up to the hot water temperature by the start-up boiler. After the desired temperature has been reached the pressure combustion is ignited and the circulation through the preheater is interrupted by reversing to direct feed back. A considerable shortening of the start-up time is achieved because no heat is released to the condensation water in the boiler system as is done usually.

Modelling of thermal processes and optimization of energy-ecology characteristics of the modern boiler plants

International Nuclear Information System (INIS)

Filkoski, Risto V.

2004-01-01

The investigation accomplished in the framework of this work is concerned with the thermal processes in the furnaces of modern steam and hot-water boilers on fossil fuels. Aerodynamic and thermal conditions in the furnaces are described and models for separate processes and phenomena that occur there are presented. By using proper CFD technique, three-dimensional models of furnaces of coal-fired power boiler, hot-water boiler with circulating fluidized bed combustion and steam boiler on liquid/gaseous fuel are created. Graphical pre-processor is used for geometry creation and mesh generation of the investigated boiler plants. Mathematical model for the gas-solids mixture flow is based on Lagrange approach for the discrete phase simulations, in addition to the transport equations for the gas phase. A standard steady semi-empirical k-E model is employed for description of the turbulent flow. Coupling of velocity and pressure is achieved by the SIMPLEC method. Coal combustion is modelled as non-premixed kinetics/diffusion-limited process by the mixture fraction/probability density function approach for the reaction chemistry, with equilibrium assumption applied for description of the system chemistry. Radiation heat transfer is computed by means of the P-1 model, which is simplified variance of the P-N model, based on the expansion of the radiation intensity into an orthogonal series of spherical harmonics. Presence of discrete solid phase in the main gas stream is effectively taken into consideration through additional terms in the radiation energy transfer equation and in other model equations. Variable emissivity coefficient of the combustion products is modelled with the weighted-sum-of-grey gases-model. A model for NO x formation and reduction is included in the computations. Numerical simulations provide results concerning the boilers operation in several regimes. A methodology for optimisation of energetic-ecological characteristics of boiler plants is proposed

Modeling of large-scale oxy-fuel combustion processes

DEFF Research Database (Denmark)

Yin, Chungen

2012-01-01

Quite some studies have been conducted in order to implement oxy-fuel combustion with flue gas recycle in conventional utility boilers as an effective effort of carbon capture and storage. However, combustion under oxy-fuel conditions is significantly different from conventional air-fuel firing......, among which radiative heat transfer under oxy-fuel conditions is one of the fundamental issues. This paper demonstrates the nongray-gas effects in modeling of large-scale oxy-fuel combustion processes. Oxy-fuel combustion of natural gas in a 609MW utility boiler is numerically studied, in which...... calculation of the oxy-fuel WSGGM remarkably over-predicts the radiative heat transfer to the furnace walls and under-predicts the gas temperature at the furnace exit plane, which also result in a higher incomplete combustion in the gray calculation. Moreover, the gray and non-gray calculations of the same...

A cost-benefit analysis of a pellet boiler with electrostatic precipitator versus conventional biomass technology: A case study of an institutional boiler in Syracuse, New York.

Science.gov (United States)

Levy, Jonathan I; Biton, Leiran; Hopke, Philip K; Zhang, K Max; Rector, Lisa

2017-07-01

Biomass facilities have received increasing attention as a strategy to increase the use of renewable fuels and decrease greenhouse gas emissions from the electric generation and heating sectors, but these facilities can potentially increase local air pollution and associated health effects. Comparing the economic costs and public health benefits of alternative biomass fuel, heating technology, and pollution control technology options provides decision-makers with the necessary information to make optimal choices in a given location. For a case study of a combined heat and power biomass facility in Syracuse, New York, we used stack testing to estimate emissions of fine particulate matter (PM 2.5 ) for both the deployed technology (staged combustion pellet boiler with an electrostatic precipitator) and a conventional alternative (wood chip stoker boiler with a multicyclone). We used the atmospheric dispersion model AERMOD to calculate the contribution of either fuel-technology configuration to ambient primary PM 2.5 in a 10km×10km region surrounding the facility, and we quantified the incremental contribution to population mortality and morbidity. We assigned economic values to health outcomes and compared the health benefits of the lower-emitting technology with the incremental costs. In total, the incremental annualized cost of the lower-emitting pellet boiler was $190,000 greater, driven by a greater cost of the pellet fuel and pollution control technology, offset in part by reduced fuel storage costs. PM 2.5 emissions were a factor of 23 lower with the pellet boiler with electrostatic precipitator, with corresponding differences in contributions to ambient primary PM 2.5 concentrations. The monetary value of the public health benefits of selecting the pellet-fired boiler technology with electrostatic precipitator was $1.7 million annually, greatly exceeding the differential costs even when accounting for uncertainties. Our analyses also showed complex spatial

Gain-Scheduled Control of a Fossil-Fired Power Plant Boiler

DEFF Research Database (Denmark)

Hangstrup, M.; Stoustrup, Jakob; Andersen, Palle

1999-01-01

-scheduling which interpolates between unstable controllers is not allowed using traditional schemes. The results show that a considerable optimization of the conventional controlled system is obtainable. Also the gain-scheduled optimizing controller is seen to have a superior performance compared to the fixed LTI......In this paper the objective is to optimize the control of a coal fired 250 MW power plant boiler. The conventional control system is supplemented with a multivariable optimizing controller operating in parallel with the conventional control system. Due to the strong dependence of the gains...... and dynamics upon the load, it is beneficial to consider a gain-scheduling control approach. Optimization using complex mu synthesis results in unstable LTI controllers in some operating points of the boiler. A recent gain-scheduling approach allowing for unstable fixed LTI controllers is applied. Gain...

Smooth Surfaces: A review of current and planned smooth surface technologies for fouling resistance in boiler

Energy Technology Data Exchange (ETDEWEB)

Corkery, Robert; Baefver, Linda; Davidsson, Kent; Feiler, Adam

2012-02-15

Here we have described the basics of boilers, fuels, combustion, flue gas composition and mechanisms of deposition. We have reviewed coating technologies for boiler tubes, including their materials compositions, nano structures and performances. The surface forces in boilers, in particular those relevant to formation of unwanted deposits in boilers have also been reviewed, and some comparative calculations have been included to indicate the procedures needed for further study. Finally practical recommendations on the important considerations in minimizing deposition on boiler surfaces are made

Assessing the emission factors of low-pour-fuel-oil and diesel in steam boilers

Directory of Open Access Journals (Sweden)

Ohijeagbon, I.O.

2012-12-01

Full Text Available The purpose of this study is to examine the emissions effects resulting from the use of low pour fuel oil (LPFO and diesel fuels in industrial steam boilers operation. The method of ultimate analysis of the products of combustion and emissions of pollutant analysis were used to estimate the annual rate of emissions of boilers. The results shows that the levels of uncontrolled boiler emissions on the environment can lead to increased greenhouse effects, global warming, and pollution and toxilogical impacts on human health. Only carbon monoxide emission was found to vary with the levels of oxygen generation in the products of combustion, while other substances were generally in relation to constituents and rates of consumption of fuel.

Control of surplus oxygen in the combustion zone reduces fuel costs and NO{sub x} emissions; Verringerung der Brennstoffkosten und NO{sub X}-Emissionen durch Regelung des Sauerstoffueberschusses in der Brennzone

Energy Technology Data Exchange (ETDEWEB)

Boltz, Eric S. [Marathon Sensors Inc. (Germany); Baumann, Jens [Process Electronic GmbH (Germany)

2009-06-15

Real time in-situ measurement of oxygen content and temperature in the combustion zone of a heating boiler or furnace permits monitoring of combustion conditions at source. Measurements of oxygen surplus and of temperature at strategic points supply us with instantaneous information for optimum control of the combustion process. Accurate and rapid measurement of oxygen surplus is vital in view of the cost explosion in the case of fuels, and also for reduction of NO{sub x} emissions. Locally available commercial high-temperature oxygen sensors make it possible to solve problems of combustion control and burner regulation with only short amortization periods and high annual financial benefits in power generating plant, petrochemicals, refinery and glassworks applications. (orig.)

Selected parameters of maize straw briquettes combustion

Directory of Open Access Journals (Sweden)

Kraszkiewicz Artur

2018-01-01

Full Text Available An analysis of the process of burning briquettes made of maize straw was performed. A number of traits have been evaluated, including physical characteristics of the fuel through parameters describing combustion kinetics as well as products and combustion efficiency. The study was conducted in a grate boiler, during which the differentiating factor was the air velocity flowing to the boiler. It was observed that the obtained values of the considered parameters were different, particularly temperature of the flue gas and the amount of CO and SO2 in the flue gas.

Hazardous air pollutant emissions from gas-fired combustion sources: emissions and the effects of design and fuel type

Energy Technology Data Exchange (ETDEWEB)

England, G.C.; McGrath, T.P. [GE-Energy and Environmental Research Corp., Irvine, CA (United States); Gilmer, L. [Equilon Enterprises, Bellaire, TX (United States); Seebold, J.G. [Chevron Research and Technology Co., Richmond, CA (United States); Lev-On, M. [ARCO, Los Angeles, CA (United States); Hunt, T. [American Petroleum Institute, Washington, DC (United States)

2001-07-01

Air emissions from gas-fired combustion devices such as boilers, process heaters, gas turbines and stationary reciprocating engines contain hazardous air pollutants (HAPs) subjected to consideration under the federal clean air act (CAA). This work presents a recently completed major research project to develop an understanding of HAP emissions from gas-fired boilers and process heaters and new HAP emission factors based on field emission tests of gas-fired external combustion devices used in the petroleum industry. The effect of combustion system design and operating parameters on HAP emissions determined by both field and research tests are discussed. Data from field tests of gas-fired petroleum industry boilers and heaters generally show very low emission levels of organic HAPs. A comparison of the emission data for boilers and process heaters, including units with and without various forms of NO{sub x} emission controls, showed no significant difference in organic HAP emission characteristics due to process or burner design. This conclusion is also supported by the results of research tests with different burner designs. Based on field tests of units fired with natural gas and various petroleum industry process gases and research tests in which gas composition was intentionally varied, organic HAP emissions were not determined to be significantly affected by the gas composition. Research data indicate that elevated organic HAP emission levels are found only under extreme operating conditions (starved air or high excess air combustion) associated with poor combustion. (author)

Hazardous air pollutant emissions from gas-fired combustion sources: emissions and the effects of design and fuel type

International Nuclear Information System (INIS)

England, G.C.; McGrath, T.P.; Gilmer, L.; Seebold, J.G.; Lev-On, M.; Hunt, T.

2001-01-01

Air emissions from gas-fired combustion devices such as boilers, process heaters, gas turbines and stationary reciprocating engines contain hazardous air pollutants (HAPs) subjected to consideration under the federal clean air act (CAA). This work presents a recently completed major research project to develop an understanding of HAP emissions from gas-fired boilers and process heaters and new HAP emission factors based on field emission tests of gas-fired external combustion devices used in the petroleum industry. The effect of combustion system design and operating parameters on HAP emissions determined by both field and research tests are discussed. Data from field tests of gas-fired petroleum industry boilers and heaters generally show very low emission levels of organic HAPs. A comparison of the emission data for boilers and process heaters, including units with and without various forms of NO x emission controls, showed no significant difference in organic HAP emission characteristics due to process or burner design. This conclusion is also supported by the results of research tests with different burner designs. Based on field tests of units fired with natural gas and various petroleum industry process gases and research tests in which gas composition was intentionally varied, organic HAP emissions were not determined to be significantly affected by the gas composition. Research data indicate that elevated organic HAP emission levels are found only under extreme operating conditions (starved air or high excess air combustion) associated with poor combustion. (author)

Model-based adaptive sliding mode control of the subcritical boiler-turbine system with uncertainties.

Science.gov (United States)

Tian, Zhen; Yuan, Jingqi; Xu, Liang; Zhang, Xiang; Wang, Jingcheng

2018-05-25

As higher requirements are proposed for the load regulation and efficiency enhancement, the control performance of boiler-turbine systems has become much more important. In this paper, a novel robust control approach is proposed to improve the coordinated control performance for subcritical boiler-turbine units. To capture the key features of the boiler-turbine system, a nonlinear control-oriented model is established and validated with the history operation data of a 300 MW unit. To achieve system linearization and decoupling, an adaptive feedback linearization strategy is proposed, which could asymptotically eliminate the linearization error caused by the model uncertainties. Based on the linearized boiler-turbine system, a second-order sliding mode controller is designed with the super-twisting algorithm. Moreover, the closed-loop system is proved robustly stable with respect to uncertainties and disturbances. Simulation results are presented to illustrate the effectiveness of the proposed control scheme, which achieves excellent tracking performance, strong robustness and chattering reduction. Copyright © 2018. Published by Elsevier Ltd.

Result of design and test operation of a coal boiler at Hyogo Refinery

Energy Technology Data Exchange (ETDEWEB)

Miura, Yasuhiko; Sato, Noriyuki

1987-05-01

This boiler is the first coal boiler for the oil refineries in Japan (Installed in Oct., 1986 at Idemitsu Petrochemical Co.) Causes for using coal as a fuel are a conversion to less expensive fuel and offering a technical service to the users of coal through the combustion of coal and learning of a handling technique. The type of boiler is Babcock single barrel radiant type and has 150 t/d capacity with single fuel combustion of coal. Auxiliary equipments are a pulverizer, a transportation and storage unit, a denitration unit, a dust collector, a desulfurization unit, and an ash disposal unit. Main considerations in the design are measures for the security of finely pulverized coal, clogging prevention for coal and ash. A test operation revealed 7 % of combustible loss and 160 - 250 ppm of NOx content at a charge inlet of denitration unit. Actual operation exhibited no clogging at the denitration unit of troubles due to scaling. Design for raw materials is to blend 4 imported coals (from Australia and Canada, etc) and 3 Japanese ones. (7 figs, 2 tabs)

A theoretical approach for energy saving in industrial steam boilers

International Nuclear Information System (INIS)

Sabry, T.I.; Mohamed, N.H.; Elghonimy, A.M.

1993-01-01

Optimization of the performance characteristics of such a steam boiler has been analyzed theoretically. Suitable thermodynamic relations have been utilized here to construct a computer model that would carry out the boiler performance characteristics at different operating parameters (e.g.; amount of excess air, fuel type, rate of blowdown preheating of combustion air and flow gases temperature). The results demonstrate that this computer model is to be used successfully in selecting the different operating parameters of the steam boiler at variant loads considering the best economical operation. Besides, this model can be used to investigate the sensitivity of the performance characteristics to the deviation of the boiler operating parameters from their optimum values. It was found also that changing the operating parameters beside the type of fuel in a boiler affects its performance characteristics. 3 figs

Reduction of Nitrogen Oxides Emissions from a Coal-Fired Boiler Unit

Directory of Open Access Journals (Sweden)

Zhuikov Andrey V.

2016-01-01

Full Text Available During combustion of fossil fuels a large amount of harmful substances are discharged into the atmospheres of cities by industrial heating boiler houses. The most harmful substances among them are nitrogen oxides. The paper presents one of the most effective technological solutions for suppressing nitrogen oxides; it is arrangement of circulation process with additional mounting of the nozzle directed into the bottom of the ash hopper. When brown high-moisture coals are burnt in the medium power boilers, generally fuel nitrogen oxides are produced. It is possible to reduce their production by two ways: lowering the temperature in the core of the torch or decreasing the excess-air factor in the boiler furnace. Proposed solution includes the arrangement of burning process with additional nozzle installed in the lower part of the ash hopper. Air supply from these nozzles creates vortex involving large unburned fuel particles in multiple circulations. Thereby time of their staying in the combustion zone is prolonging. The findings describe the results of the proposed solution; and recommendations for the use of this technological method are given for other boilers.

Temporal trends and spatial variation characteristics of primary air pollutants emissions from coal-fired industrial boilers in Beijing, China

International Nuclear Information System (INIS)

Xue, Yifeng; Tian, Hezhong; Yan, Jing; Zhou, Zhen; Wang, Junling; Nie, Lei; Pan, Tao; Zhou, Junrui; Hua, Shenbing; Wang, Yong; Wu, Xiaoqing

2016-01-01

Coal-fired combustion is recognized as a significant anthropogenic source of atmospheric compounds in Beijing, causing heavy air pollution events and associated deterioration in visibility. Obtaining an accurate understanding of the temporal trends and spatial variation characteristics of emissions from coal-fired industrial combustion is essential for predicting air quality changes and evaluating the effectiveness of current control measures. In this study, an integrated emission inventory of primary air pollutants emitted from coal-fired industrial boilers in Beijing is developed for the period of 2007–2013 using a technology-based approach. Future emission trends are projected through 2030 based on current energy-related and emission control policies. Our analysis shows that there is a general downward trend in primary air pollutants emissions because of the implementation of stricter local emission standards and the promotion by the Beijing municipal government of converting from coal-fired industrial boilers to gas-fired boilers. However, the ratio of coal consumed by industrial boilers to total coal consumption has been increasing, raising concerns about the further improvement of air quality in Beijing. Our estimates indicate that the total emissions of PM 10 , PM 2.5 , SO 2 , NO x , CO and VOCs from coal-fired industrial boilers in Beijing in 2013 are approximately 19,242 t, 13,345 t, 26,615 t, 22,965 t, 63,779 t and 1406 t, respectively. Under the current environmental policies and relevant energy savings and emission control plans, it may be possible to reduce NO x and other air pollutant emissions by 94% and 90% by 2030, respectively, if advanced flue gas purification technologies are implemented and coal is replaced with natural gas in the majority of existing boilers. - Highlights: • A unit-based emission inventory of coal-fired industrial boilers is developed. • Temporal trend of historical period 2007–2013 and the future till 2030 is

Alternative solvents for post combustion carbon capture

Energy Technology Data Exchange (ETDEWEB)

Arachchige, Udara S.P.R. [Telemark University College, Porsgrunn (Norway); Melaaen, Morten C. [Telemark University College, Porsgrunn (Norway); Tel-Tek, Porsgrunn (Norway)

2013-07-01

The process model of post combustion chemical absorption is developed in Aspen Plus for both coal and gas fired power plant flue gas treating. The re-boiler energy requirement is considered as the most important factor to be optimized. Two types of solvents, mono-ethylamine (MEA) and di-ethylamine (DEA), are used to implement the model for three different efficiencies. The re-boiler energy requirement for regeneration process is calculated. Temperature and concentration profiles in absorption column are analyzed to understand the model behavior. Re-boiler energy requirement is considerably lower for DEA than MEA as well as impact of corrosion also less in DEA. Therefore, DEA can be recommended as a better solvent for post combustion process for carbon capture plants in fossil fuel fired power industries.

Ash chemistry and behavior in advanced co-combustion

Energy Technology Data Exchange (ETDEWEB)

Hupa, M; Skrifvars, B J [Aabo Akademi, Turku (Finland). Combustion Chemistry Research Group

1997-10-01

The purpose of this LIEKKI 2 project is to report results achieved within the EU/JOULE/OPTEB project to the Finnish combustion research community through the LIEKKI program. The purpose of the EU/JOULE/OPTEB project is to find prediction methods for evaluating ash behavior, such as slagging, fouling and corrosion propensity, in full scale combustion systems through chemical or mineralogical analyses, intelligent laboratory tests and chemistry calculations. The project focuses on coals, coal mixtures and coal biomass mixtures fired in advanced combustion systems, such as fluidized bed boilers, pulverized fuel boilers with critical steam values etc. The project will make use of (1) advanced multi-component combustion equilibrium calculations, (2) ash sintering tendency laboratory tests and (3) chemical evaluations of slagging, fouling and corrosion measurements in full scale units. (orig.)

Furnace devices aerodynamics optimization for fuel combustion efficiency improvement and nitrogen oxide emission reduction

Science.gov (United States)

Volkov, E. P.; Prokhorov, V. B.; Arkhipov, A. M.; Chernov, S. L.; Kirichkov, V. S.; Kaverin, A. A.

2017-11-01

MPEI conducts researches on physical and mathematical models of furnace chambers for improvement of power-generation equipment fuel combustion efficiency and ecological safety. Results of these researches are general principles of furnace aerodynamics arrangement for straight-flow burners and various fuels. It has been shown, that staged combustion arrangement with early heating and igniting with torch distribution in all furnace volume allows to obtain low carbon in fly ash and nitrogen oxide emission and also to improve boiler operation reliability with expand load adjustment range. For solid fuel combustion efficiency improvement it is practical to use high-placed and strongly down-tilted straight-flow burners, which increases high-temperature zone residence time for fuel particles. In some cases, for this combustion scheme it is possible to avoid slag-tap removal (STR) combustion and to use Dry-bottom ash removal (DBAR) combustion with tolerable carbon in fly ash level. It is worth noting that boilers with STR have very high nitrogen oxide emission levels (1200-1800 mg/m3) and narrow load adjustment range, which is determined by liquid slag output stability, so most industrially-developed countries don’t use this technology. Final decision about overhaul of boiler unit is made with regard to physical and mathematical modeling results for furnace and zonal thermal calculations for furnace and boiler as a whole. Overhaul of boilers to provide staged combustion and straight-flow burners and nozzles allows ensuring regulatory nitrogen oxide emission levels and corresponding best available technology criteria, which is especially relevant due to changes in Russian environmental regulation.

Utilization of coal-water fuels in fire-tube boilers

International Nuclear Information System (INIS)

Sommer, T.M.; Melick, T.A.

1991-01-01

The Energy and Environmental Research Corporation (EER), in cooperation with the University of Alabama and Jim Walter Resources, has been awarded a DOE contract to retrofit an existing fire-tube boiler with a coal-water slurry firing system. Recognizing that combustion efficiency is the principle concern when firing slurry in fire-tube boilers, EER has focused the program on innovative approaches for improving carbon burnout without major modifications to the boiler. This paper reports on the program which consists of five tasks. Task 1 provides for the design and retrofit of the host boiler to fire coal-water slurry. Task 2 is a series of optimization tests that will determine the effects of adjustable parameters on boiler performance. Task 3 will perform about 1000 hours of proof-of-concept system tests. Task 4 will be a comprehensive review of the test data in order to evaluate the economics of slurry conversions. Task 5 will be the decommissioning of the test facility if required

High Temperature Corrosion in Biomass-Fired Boilers

DEFF Research Database (Denmark)

Henriksen, Niels; Montgomery, Melanie; Hede Larsen, Ole

2002-01-01

condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. To avoid such high corrosion rates, woodchip...... has also been utilised as a fuel. Combustion of woodchip results in a smaller amount of ash, and potassium and chlorine are present in lesser amounts. However, significant corrosion rates were still seen. A case study of a woodchip fired boiler is described. The corrosion mechanisms in both straw-fired...... and woodchip fired boilers are discussed....

Qualitative analysis of coal combusted in boilers of the thermal power plants in Bosnia and Herzegovina

Directory of Open Access Journals (Sweden)

Đurić Slavko N.

2012-01-01

Full Text Available In this paper we have looked into the qualitative analysis of coals in Bosnia and Herzegovina (B-H. The analysis includes the following characteristics: moisture (W, ash (A, combustible matter (Vg and lower heating value (Hd. From the statistic parameters we have determined: absolute range (R, arithmetic mean (X, standard deviation (S and variations coefficient (Cv. It has been shown that the coal characteristics (W, A, Vg, Hd have normal distribution. The analysis show that there are considerable deviations of ash characteristics: moisture (36.23%, ash (34.21%, combustible matter (16.15% and lower heating value (25.16% from the mean value which is shown by the variations coefficient (Cv. Large oscilations of mass portions: W, A, Vg and Hd around the mean value can adversely influence the function of a boiler plant and an electric filter plant in thermal power plants in B-H in which the mentioned types of coal burn. Large ash oscilations (34.21% around the mean value point out to the inability of application of dry procedures of desulphurisation of smoke gasses (FGD due to the additional quantity of ash. It has been shown that the characteristics of Bosnian types of coal do not deviate a lot from the characteristics of coal in the surrounding countries (coals of Serbia and Monte Negro. The results can be used in analysis of coal combustion in thermal power plants, optimisation of electrical-filtre, reduction of SO2 in smoke gas and other practical problems.

Fiscal 1995 survey report on the environmentally friendly type coal utilization system introduction support project. Verification project on the circulating fluidized bed boiler; Kankyo chowagata sekitan riyo system donyu shien jigyo. Junkan ryudosho boiler ni kakawaru jissho jigyo

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-12-01

In relation to the circulating fluidized bed boiler which reduces the amount of sulfur oxides emitted in coal utilization, a verification project was carried out on installation of the equipment and spread activity in China and the Philippines contributing to the control of environmental pollutant associated with coal utilization and the effective use of energy. At the Fanshan area, installed was a 10t/h internal circulating fluidized bed boiler. At the performance test, coal includes around 7% of impurities such as stone, and the impurities should be excluded continuously at the time of actual run. Therefore, the boiler efficiency had to be changed from 89.5% to 85.8%. Further, power generation facilities have not yet been finished, and the overall operation of boiler turbine has not been executed. At the Zibo area, a 30t/h external circulating fluidized bed boiler was installed. The boiler efficiency reached 86.1%, over the targeted value. At the Batangas area in the Philippines, a 10t/h internal circulating fluidized bed boiler was installed. The boiler efficiency reached 85.8%, over the designed value. About the coal produced in the Philippines, slagging was feared, but the combustion state was favorable. 82 figs., 21 tabs.

Biomass boiler energy conversion system analysis with the aid of exergy-based methods

International Nuclear Information System (INIS)

Li, Changchun; Gillum, Craig; Toupin, Kevin; Donaldson, Burl

2015-01-01

Highlights: • Conventional exergy analysis and advanced exergy analysis are performed. • The combustion process dominates the exergy destruction. • Increase excess air will decrease the overall boiler exergy efficiency. • Increase the SH temperatures will increase the overall boiler exergy efficiency. • The avoidable exergy destructions in the air heaters are very small. - Abstract: The objective of this paper is to establish a theoretical framework for the exergy analysis and advanced exergy analysis of a real biomass boiler. These analyses can be used for both the diagnosis and optimization of a biomass boiler as well as for the design of a new biomass boiler. Conventional exergy analysis is performed to recognize the source(s) of inefficiency and irreversibility and identify exergy destruction in different components of the biomass boiler. An advanced exergy analysis is performed to provide comprehensive information about the avoidable exergy destruction and real fuel-saving potential for each component, as well as the overall system. Sensitivity studies of several design parameters including the excess air, biomass moisture and steam parameters were evaluated. The results show that the maximum exergy destruction occurs in the combustion process, followed by the Water Walls (WW) & Radiant Superheater (RSH) and the Low Temperature Superheater (LTSH). The fuel-saving and exergy efficiency improvement strategies for different components are discussed in this paper

Fluidized bed boiler feed system

Science.gov (United States)

Jones, Brian C.

1981-01-01

A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

Optimization of Boiler Control for Improvement of Load Following Capabilities of Existing Power Plants

DEFF Research Database (Denmark)

Mortensen, J. H.; Mølbak, T.; Pedersen, Tom Søndergaard

1997-01-01

An An optimizing control system for improving the load following capabilities of power plant units has been developed. The system is implemented as a complement producing additive control signals to the existing boiler control system, a concept which has various practical advantages in terms...... of implementation and commissioning. The optimizing control system takes into account the multivariable and nonlinear characteristics of the boiler process as a gain-scheduled LQG-controller is utilized. Simulation results indicate that a reduction of steam temperature deviations of about 75% can be obtained.......optimizing control system for improving the load following capabilities of power plant units has been developed. The system is implemented as a complement producing additive control signals to the existing boiler control system, a concept which has various practical advantages in terms of implementation...

Gas Emissions in Combustion of Biofuel

Directory of Open Access Journals (Sweden)

Vitázek Ivan

2014-10-01

Full Text Available Nowadays, biomass or more precisely biofuel is more and more being exploited as a substitute for fossil fuels for heating as well as for example for heating a drying environment. This contribution focuses on assessing a heat source by combusting various types of solid biofuels. It is a boiler VIGAS 25 with AK 2000 regulation for heating a family house. Gaseous emissions were measured using a device TESTO 330-2LL. Firewood, peat briquettes, bark briquettes and hardwood briquettes were burnt. Results of experimental measurements concerning the production of gaseous emissions are processed in tables and graphs depending on boiler performance and combustion time.

Fuel quality and its effect on the design of power boilers in the USA

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.

1984-05-01

Statistical data, taken from Power, Proceedings of the American Power Conference and others, on developments since the 1950s in boiler design caused by the increasing use of lower quality fuel (subbituminous and lignite coals) are presented. The effect of pollution regulations in the USA on boiler design is discussed. The results of a 16 year study by the TVA on the decrease in coal quality fired in its boilers and its effect on boiler efficiency are presented. Methods of transport are surveyed. Descriptions and characteristics of several modern boilers designed by Babcock and Wilcox, Combustion Engineering, Foster-Wheeler and Riley Stoker are given. 13 references.

Identification and MPC control of a circulation fluidized bed boiler using an LPV model

NARCIS (Netherlands)

Huang, J.; Ji, G.; Zhu, Y.; Lin, W.; Kothare, M.; Tade, M.; Vande Wouwer, A.; Smets, I.

2010-01-01

This work studies the identification and control of circulation fluidized bed (CFB) boilers. The CFB boiler under investigation shows strong nonlinearity due to big changes of steam load. A linear parameter varying (LPV) model is used to represent the process dynamics and used in control. The steam

Environmental performance assessment of utility boiler energy conversion systems

International Nuclear Information System (INIS)

Li, Changchun; Gillum, Craig; Toupin, Kevin; Park, Young Ho; Donaldson, Burl

2016-01-01

Highlights: • Sustainability analyses of utility boilers are performed. • Natural gas fired boilers have the least CO_2 emissions in fossil fueled boilers. • Solar boilers rank last with an emergy yield ratio of 1.2. • Biomass boilers have the best emergy sustainability index. - Abstract: A significant amount of global electric power generation is produced from the combustion of fossil fuels. Steam boilers are one of the most important components for steam and electricity production. The objective of this paper is to establish a theoretical framework for the sustainability analysis of a utility boiler. These analyses can be used by decision-makers to diagnose and optimize the sustainability of a utility boiler. Seven utility boiler systems are analyzed using energy and embodied solar energy (emergy) principles in order to evaluate their environmental efficiencies. They include a subcritical coal fired boiler, a supercritical coal fired boiler, an oil fired boiler, a natural gas fired boiler, a concentrating solar power boiler utilizing a tower configuration, a biomass boiler, and a refuse derived fuel boiler. Their relative environmental impacts were compared. The results show that the natural gas boiler has significantly lower CO_2 emission than an equivalent coal or oil fired boiler. The refuse derived fuel boiler has about the same CO_2 emissions as the natural gas boiler. The emergy sustainability index of a utility boiler system is determined as the measure of its sustainability from an environmental perspective. Our analyses results indicate that the natural gas boiler has a relatively high emergy sustainability index compared to other fossil fuel boilers. Converting existing coal boilers to natural gas boilers is a feasible option to achieve better sustainability. The results also show that the biomass boiler has the best emergy sustainability index and it will remain a means to utilize the renewable energy within the Rankine steam cycle. Before

Reduction of NO{sub x} emissions from the combustion of hard coals ''RENOX''; Reduccion de Emisiones de NO{sub x} en la combustion de Carbones Antracitosos ''RENOX''

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-07-01

The present project, whose abbreviated name is RENOX, has the aim of reducing NO{sub x} emissions from the combustion of hard coals or coals with low volatile matter contents. It is applied to the combustion of these coals in arc boilers (or ''U'' boilers), where the necessary combination of long presence times and high hearth temperatures facilitates the high NO{sub x} levels reached. The intended reduction in emissions is approached through the application of primary combustion measures, also known as adjustment or refining of combustion. This solution is adopted for two reasons: due to its efficiency in environmental and economic terms, and because it is an unavoidable step if the levels to be attained require the installation of specific gas crubbing systems (secondary measures). The practical nature of RENOX has led to the development of the project in two phases, corresponding to two logical stages: phase 1, associated with the RNA project, on the characterization of emissions and combustion, complex numeric modelling of flows inside the boiler, and determination of the viability and scope of the optimization of emissions, and phase 2, the OPTINOXproject, which follows the methodology and lessons of the first phase and, as a natural continuation of this, deals with the design, development, manufacturing and validation of a computerized system that processes real time data on the boiler where it is installed to monitor, supervise and control the commercial operation of the plant, optimizing its combustion efficiency and/or NO{sub x} emissions. The practical objective of this project is represented by the construction of a validated prototype to demonstrate the OPTINOX system, which is capable of determining operating and control strategies that can minimize NO{sub x} emissions without unfavourably affecting the productivity and specific consumption of the units. Phase 1 development activities took place in groups 3, 4 and 5 of Compostilla

Improved combustion performance of waste-fired FB-boilers -The influence of the dynamics of the bed on the air-/fuel interaction; Foerbaettrad foerbraenningsprestanda vid avfallsfoerbraenning i FB-pannor -Baeddynamikens inverkan paa luft-/braensleomblandningen

Energy Technology Data Exchange (ETDEWEB)

Olsson, Johanna (Hoegskolan i Boraas (Sweden)); Pallares, David; Thunman, Henrik; Johnsson, Filip (Chalmers (Sweden)); Andersson, Bengt-Aake (E.on/Hoegskolan i Boraas (Sweden)); Victoren, Anders (Metso Power AB (Sweden)); Johansson, Andreas (SP, Boraas (Sweden))

2010-07-01

One of the key benefits of fluidized bed combustion is that the bed - through mixing of fuel and air and accumulated heat - facilitates combustion at low stoichiometry and with low emissions. Even so, it is not unusual that waste-fired FB-boilers are operated at 6-8% oxygen that corresponds to 30-40% higher flows of gas than theoretically needed. In addition to that and in comparison to grate furnaces, FB-boiler can cause high pressure drop losses because of the fluidization of the bottom bed, which in turn are associated with high costs for power (fans). This work aims therefore at increasing the knowledge for how the dynamics of the bed affects the air and fuel mixture. Methods to explain and characterize the phenomenon have been derived within this work showing: - Distribution of air in a bed for various cases and the influence of pressure drop, bed height and fluidization velocity - A semi-empiric method to calculate an even bubble distribution - The relation between fluidization and fuel distribution for various fluidization flows and fuels - Dispersion rates for various fuels - Volatilization rates for waste in relation to biomass The result can be useful when optimizing units, for instance through finding as low pressure drops as possible with an even bubble distribution, low risk for sintering and unwanted emissions. The work has thereby reached its ultimate goal of increasing the generic knowledge about waste combustion in FB-boiler

Numerical simulation of a biomass fired grate boiler

DEFF Research Database (Denmark)

Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

2006-01-01

Computational fluid dynamic (CFD) analysis of the thermal flow in the combustion furnace of a biomass-fired grate boiler provides crucial insight into the boiler's performance. Quite a few factors play important roles in a general CFD analysis, such as grid, models, discretization scheme and so on....... For a grate boiler, the modeling the interaction of the fuel bed and the gas phase above the bed is also essential. Much effort can be found in literature on developing bed models whose results are introduced into CFD simulations of freeboard as inlet conditions. This paper presents a CFD analysis...... of the largest biomass-fired grate boiler in Denmark. The focus of this paper is to study how significantly an accurate bed model can affect overall CFD results, i.e., how necessarily it is to develop an accurate bed model in terms of the reliability of CFD results. The ultimate purpose of the study is to obtain...

Time-resolved analysis of primary volatile emissions and secondary aerosol formation potential from a small-scale pellet boiler

Science.gov (United States)

Czech, Hendryk; Pieber, Simone M.; Tiitta, Petri; Sippula, Olli; Kortelainen, Miika; Lamberg, Heikki; Grigonyte, Julija; Streibel, Thorsten; Prévôt, André S. H.; Jokiniemi, Jorma; Zimmermann, Ralf

2017-06-01

Small-scale pellet boilers and stoves became popular as a wood combustion appliance for domestic heating in Europe, North America and Asia due to economic and environmental aspects. Therefore, an increasing contribution of pellet boilers to air pollution is expected despite their general high combustion efficiency. As emissions of primary organic aerosol (POA) and permanent gases of pellet boilers are well investigated, the scope of this study was to investigate the volatile organic emissions and the formation potential of secondary aerosols for this type of appliance. Fresh and aged emissions were analysed by a soot-particle aerosol time-of-flight mass spectrometry (SP-AMS) and the molecular composition of the volatile precursors with single-photon ionisation time-of-flight mass spectrometry (SPI-TOFMS) at different pellet boiler operation conditions. Organic emissions in the gas phase were dominated by unsaturated hydrocarbons while wood-specific VOCs, e.g. phenolic species or substituted furans, were only detected during the starting phase. Furthermore, organic emissions in the gas phase were found to correlate with fuel grade and combustion technology in terms of secondary air supply. Secondary organic aerosols of optimised pellet boiler conditions (OPT, state-of-the-art combustion appliance) and reduced secondary air supply (RSA, used as a proxy for pellet boilers of older type) were studied by simulating atmospheric ageing in a Potential Aerosol Mass (PAM) flow reactor. Different increases in OA mass (55% for OPT, 102% for RSA), associated with higher average carbon oxidation state and O:C, could be observed in a PAM chamber experiment. Finally, it was found that derived SOA yields and emission factors were distinctly lower than reported for log wood stoves.

BPACK -- A computer model package for boiler reburning/co-firing performance evaluations. User`s manual, Volume 1

Energy Technology Data Exchange (ETDEWEB)

Wu, K.T.; Li, B.; Payne, R.

1992-06-01

This manual presents and describes a package of computer models uniquely developed for boiler thermal performance and emissions evaluations by the Energy and Environmental Research Corporation. The model package permits boiler heat transfer, fuels combustion, and pollutant emissions predictions related to a number of practical boiler operations such as fuel-switching, fuels co-firing, and reburning NO{sub x} reductions. The models are adaptable to most boiler/combustor designs and can handle burner fuels in solid, liquid, gaseous, and slurried forms. The models are also capable of performing predictions for combustion applications involving gaseous-fuel reburning, and co-firing of solid/gas, liquid/gas, gas/gas, slurry/gas fuels. The model package is conveniently named as BPACK (Boiler Package) and consists of six computer codes, of which three of them are main computational codes and the other three are input codes. The three main codes are: (a) a two-dimensional furnace heat-transfer and combustion code: (b) a detailed chemical-kinetics code; and (c) a boiler convective passage code. This user`s manual presents the computer model package in two volumes. Volume 1 describes in detail a number of topics which are of general users` interest, including the physical and chemical basis of the models, a complete description of the model applicability, options, input/output, and the default inputs. Volume 2 contains a detailed record of the worked examples to assist users in applying the models, and to illustrate the versatility of the codes.

Maximising safety in the boiler house.

Science.gov (United States)

Derry, Carr

2013-03-01

Last month's HEJ featured an article, the second in our new series of guidance pieces aimed principally at Technician-level engineers, highlighting some of the key steps that boiler operators can take to maximise system performance and efficiency, and thus reduce running both costs and carbon footprint. In the third such article, Derry Carr, C.Env, I.Eng, BSc (Hons), M.I.Plant.E., M.S.O.E., technical manager & group gas manager at Dalkia, who is vice-chairman of the Combustion Engineering Association, examines the key regulatory and safety obligations for hospital energy managers and boiler technicians, a number of which have seen changes in recent years with revision to guidance and other documentation.

AUTOMATIC CONTROL SYSTEM ОF REGIONAL BOILER HOUSE

Directory of Open Access Journals (Sweden)

V. A. Sednin

2005-01-01

Full Text Available Implementation of an automatic control system is one of directions that promotes to increase an operational efficiency of a heat supply system. A heating boiler house in Surgut (Russia is taken as an example to demonstrate an actual realization of such system.

Biomass fueled fluidized bed combustion: atmospheric emissions, emission control devices and environmental regulations

International Nuclear Information System (INIS)

Grass, S.W.; Jenkins, B.M.

1994-01-01

Fluidized bed combustors have become the technological choice for power generation from biomass fuels in California. Atmospheric emission data obtained during compliance tests are compared for five operating 18 to 32 MW fluidized bed combustion power plants. The discussion focuses on the impact of fuel properties and boiler design criteria on the emission of pollutants, the efficiency of pollution control devices, and regulations affecting atmospheric emissions. Stack NO x emission factors are shown not to vary substantially among the five plants which burn fuels with nitrogen concentrations between 0.3 and 1.1% dry weight. All facilities use at least one particular control device, but not all use limestone injection or other control techniques for sulfur and chlorine. The lack of control for chlorine suggests the potential for emission of toxic species due to favorable temperature conditions existing in the particulate control devices, particularly when burning fuels containing high concentrations of chlorine. (Author)

Extended state observer based fuzzy model predictive control for ultra-supercritical boiler-turbine unit

International Nuclear Information System (INIS)

Zhang, Fan; Wu, Xiao; Shen, Jiong

2017-01-01

Highlights: • A novel ESOFMPC is proposed based on the combination of ESO and stable MPC. • The improved ESO can overcome unknown disturbances on any channel of MIMO system. • Nonlinearity and disturbance of boiler-turbine unit can be handled simultaneously. - Abstract: The regulation of ultra-supercritical (USC) boiler-turbine unit in large-scale power plants is vulnerable to various unknown disturbances, meanwhile, the internal nonlinearity makes it a challenging task for wide range load tracking. To overcome these two issues simultaneously, an extended state observer based fuzzy model predictive control is proposed for the USC boiler-turbine unit. Firstly, the fuzzy model of a 1000-MW coal-fired USC boiler-turbine unit is established through the nonlinearity analysis. Then a fuzzy stable model predictive controller is devised on the fuzzy model using output cost function for the purpose of wide range load tracking. An improved linear extended state observer, which can estimate plant behavior variations and unknown disturbances regardless of the direct feedthrough characteristic of the system, is synthesized with the predictive controller to enhance its disturbance rejection property. Closed-loop stability of the overall control system is guaranteed. Simulation results on a 1000-MW USC boiler-turbine unit model demonstrate the effectiveness of the proposed approach.

HR boiler

Energy Technology Data Exchange (ETDEWEB)

1982-08-01

A number of manufacturers of central heating boilers in the Netherlands have produced high-efficiency boilers, all carrying the GIVEG-HR seal of approval (GIVEG is the manufacturers' association in the Netherlands, and HR stands for 'hoog rendement': high efficiency). Efficiences were considerably improved by reducing flue, idling and radiation losses. Control and safety, discharges of flue gases and condensate need special attention. Whether installation of a GIVEG-HR boiler is profitable in view of the cost/profit ratio, will have to be determined from case to case. N.V. Nederlandse Gasunie felt it was time to present the facts so far in a way specially aimed at the construction industry. This special edition of 'Gas and Architecture' answers a number of questions which the architect or consultant engineer might have in particular before advising on the installation of the new boiler in houses and other buildings in the interests of energy saving. A technical description of the HR boiler covers the backgrounds of its development and considers the role of the Netherlands government as regards to the introduction of the boiler.

WMU Power Generation Study Task 2.0 Corn Cob Co-Combustion Study: Final Report

Energy Technology Data Exchange (ETDEWEB)

Folkedahl, Bruce [Folkedahl Consulting, Inc., Willmar, MN (United States)

2009-12-01

feasibility analysis anticipated only positive results from the combustion of corn cobs with coal in the WMU power plant boiler, and therefore recommended that the project proceed. The study proceeded with a review of the existing WMU Power Plant configuration; cob fuel analyses; an application for an Air Quality Permit from the Minnesota Pollution Control Agency to conduct the co-combustion test burns; identification of and a site visit to a similar facility in Iowa; an evaluation of cob grinding machines; and agreements with a corn grower, a cob harvester, and the City of Willmar to procure, harvest, and store cobs. The WMU power plant staff constructed a temporary cob feed system whereby the cobs could be injected into the #3 Boiler firebox, at rates up to 40% of the boiler total heat input. Test burns were conducted, during which air emissions were monitored and fuel and ash samples analyzed. The results of the test burns indicated that the monitored flue gas quality improved slightly during the test burns. The WMU was able to determine that modifications to the #3 Boiler fuel feed system to accept com cobs on a permanent basis would be technically feasible and would enable the WMU to generate electricity from renewable fuels on a dispatchable basis.

Failure analysis of boiler tubes in lakhra coal power plant

International Nuclear Information System (INIS)

Shah, A.; Baluch, M.M.; Ali, A.

2010-01-01

Present work deals with the failure analysis of a boiler tube in Lakhra fluidized bed combustion power station. Initially, visual inspection technique was adopted to analyse the fractured surface. Detailed microstructural investigations of the busted boiler tube were carried out using light optical microscope and scanning electron microscope. The hardness tests were also performed. A 50 percent decrease in hardness of intact portion of the tube material and from area adjacent to failure was measured, which was found to be in good agreement with the wall thicknesses measured of the busted boiler tube i.e. 4 mm and 2 mm from unaffected portion and ruptured area respectively. It was concluded that the major cause of failure of boiler tube is erosion of material which occurs due the coal particles strike at the surface of the tube material. Since the temperature of boiler is not maintained uniformly. The variations in boiler temperature can also affect the material and could be another reason for the failure of the tube. (author)

Combustion technology developments in power generation in response to environmental challenges

Energy Technology Data Exchange (ETDEWEB)

BeerBeer, J.M. [Massachusetts Inst. of Technology, Dept. of Chemical Engineering, Cambridge, MA (United States)

2000-07-01

Combustion system development in power generation is discussed ranging from the pre-environmental era in which the objectives were complete combustion with a minimum of excess air and the capability of scale up to increased boiler unit performances, through the environmental era (1970-), in which reduction of combustion generated pollution was gaining increasing importance, to the present and near future in which a combination of clean combustion and high thermodynamic efficiency is considered to be necessary to satisfy demands for CO{sub 2} emissions mitigation. From the 1970's on, attention has increasingly turned towards emission control technologies for the reduction of oxides of nitrogen and sulfur, the so-called acid rain precursors. By a better understanding of the NO{sub x} formation and destruction mechanisms in flames, it has become possible to reduce significantly their emissions via combustion process modifications, e.g. by maintaining sequentially fuel-rich and fuel-lean combustion zones in a burner flame or in the combustion chamber, or by injecting a hydrocarbon rich fuel into the NO{sub x} bearing combustion products of a primary fuel such as coal. Sulfur capture in the combustion process proved to be more difficult because calcium sulfate, the reaction product of SO{sub 2} and additive lime, is unstable at the high temperature of pulverised coal combustion. It is possible to retain sulfur by the application of fluidised combustion in which coal burns at much reduced combustion temperatures. Fluidised bed combustion is, however, primarily intended for the utilisation of low grade, low volatile coals in smaller capacity units, which leaves the task of sulfur capture for the majority of coal fired boilers to flue gas desulfurisation. During the last decade, several new factors emerged which influenced the development of combustion for power generation. CO{sub 2} emission control is gaining increasing acceptance as a result of the international

Analysis of residual swirl in tangentially-fired natural gas-boiler

International Nuclear Information System (INIS)

Hasril Hasini; Muhammad Azlan Muad; Mohd Zamri Yusoff; Norshah Hafeez Shuaib

2010-01-01

This paper describes the investigation on residual swirl flow in a 120 MW natural gas, full-scale, tangential-fired boiler. Emphasis is given towards the understanding of the behavior of the combustion gas flow pattern and temperature distribution as a result of the tangential firing system of the boiler. The analysis was carried out based on three-dimensional computational modeling on full scale boiler with validation from key design parameter as well as practical observation. Actual operating parameters of the actual boiler are taken as the boundary conditions for this modeling. The prediction of total heat flux was found to be in agreement with the key design parameter while the residual swirl predicted at the upper furnace agrees qualitatively with the practical observation. Based on this comparison, detail analysis was carried out for comprehensive understanding on the generation and destruction of the residual swirl behavior in boiler especially those with high capacity. (author)

Real-time monitoring energy efficiency and performance degradation of condensing boilers

International Nuclear Information System (INIS)

Baldi, Simone; Quang, Thuan Le; Holub, Ondrej; Endel, Petr

2017-01-01

Highlights: • Fully-fledged set of fault detection and diagnosis tools for condensing boilers. • Detection of boiler performance degradation in condensing and noncondensing mode. • Virtual sensing for estimation of water mass flow rate. • Optimal Kalman detection of actuator and sensor faults. • Structural properties for detection and isolation of faults. - Abstract: Condensing boilers achieve higher efficiency than traditional boilers by using waste heat in flue gases to preheat cold return water entering the boiler. Water vapor produced during combustion is condensed into liquid form, thus recovering its latent heat of vaporization, leading to around 10–12% increased efficiency. Many countries have encouraged the use of condensing boilers with financial incentives. It is thus important to develop software tools to assess the correct functioning of the boiler and eventually detect problems. Current monitoring tools are based on boiler static maps and on large sets of historical data, and are unable to assess timely loss of performance due to degradation of the efficiency curve or water leakages. This work develops a set of fault detection and diagnosis tools for dynamic energy efficiency monitoring and assessment in condensing boilers, i.e. performance degradation and faults can be detected using real-time measurements: this real-time feature is particularly relevant because of the limited amount of data that can be stored by state-of-the-art building energy management systems. The monitoring tools are organized as follows: a bimodal parameter estimator to detect deviations of the efficiency of the boiler from nominal values in both condensing and noncondensing mode; a virtual sensor for the estimation of the water mass flow rate; filters to detect actuator and sensor faults, possibly due to control and sensing problems. Most importantly, structural properties for detection and isolation of actuators and sensing faults are given: these properties are

Simulation of Working Processes in the Water-Tube Boiler Furnace with the Purpose of Reducing Emissions of Nitrogen Oxides

Directory of Open Access Journals (Sweden)

Redko A.A.

2017-04-01

Full Text Available A significant number of domestic and industrial boilers are in operation in Ukraine. Nitrogen oxides are the most dangerous among all combustion products that pollute the atmosphere, therefore, one should take some measures for decreasing the formation of nitrogen oxides during combustion. The studies were carried out at the boilers of low power (100 kW with a tubular radiator and an open end. The studies in the furnaces of industrial steam boilers having a tubular radiator with a closed end have not been done. The numerical study results of the gaseous fuel combustion processes in the furnace of a DE-10/14 steam water-tube boiler are presented. The fuel-air mixture is formed by premixing the 15% part of the air with a primary burner twist factor n=2.4 and a secondary burner twist factor n=1.6, and an air excess factor αв=10. As a result of the studies, the temperature and velocity distributions of gases in the combustion chamber, the density of heat flows on the screen tubular surfaces, and the concentrations of the combustion components were determined. Flue gas recirculation in the volume of 80-100% is provided, and the reversible movement of combustion products towards the combustion front provides a reduction in the concentration of nitrogen oxides up to 123-125 mg/m3 at the furnace outlet. Disadvantages are the following: the formation of stagnant zones near the end of the secondary radiator. The optimum diameter of the tubular radiator equals to two burners diameters and tubular radiator is located at a distance of one meter from the burner cutoff.

Numerical investigation towards a HiTAC condition in a 9MW heavy fuel-oil boiler

NARCIS (Netherlands)

Zhu, Shanglong; Venneker, Bart; Roekaerts, Dirk; Pozarlik, Artur; van der Meer, Theo

2013-01-01

In this study, several conditions in a 9 MW heavy fuel-oil boiler were numerically studied in order to get a better understanding of the application of HiTAC in such a boiler. Simulations were done with an Euler- Lagrange approach. The Eddy Dissipation model was used for combustion. Simulation

Solved and unsolved problems in boiler systems. Learning from accidents

International Nuclear Information System (INIS)

Ozawa, Mamoru

2000-01-01

This paper begins with a brief review on the similarity law of conventional fossil-fuel-fired boilers. The concept is based on the fact that the heat release due to combustion in the furnace is restricted by the furnace volume but the heat absorption is restricted by the heat transfer surface area. This means that a small-capacity boiler has relatively high specific furnace heat release rate, about 10 MW/m 3 , and on the contrary a large-capacity boiler has lower value. The surface-heat-flux limit is mainly dominated by the CHF inside the water-wall tubes of the boiler furnace, about 350 kW/m 2 . This heat-flux limit is almost the same order independently on the capacity of boilers. For the safety of water-walls, it is essential to retain suitable water circulation, i.e. circulation ratio and velocity of water. This principle is a common knowledge of boiler designer, but actual situation is not the case. Newly designed boilers often suffer from similar accidents, especially burnout due to circulation problems. This paper demonstrates recent accidents encountered in practical boilers, and raises problems of rather classical but important two-phase flow and heat transfer. (author)

SELECTION OF SUSTAINABLE TECHNOLOGIES FOR COMBUSTION OF BOSNIAN COALS

Directory of Open Access Journals (Sweden)

Anes Kazagić

2010-01-01

Full Text Available This paper deals with optimization of coal combustion conditions to support selection a sustainable combustion technology and an optimal furnace and boiler design. A methodology for optimization of coal combustion conditions is proposed and demonstrated on the example of Bosnian coals. The properties of Bosnian coals vary widely from one coal basin to the next, even between coal mines within the same basin. Very high percentage of ash (particularly in Bosnian brown coal makes clear certain differences between Bosnian coal types and other world coal types, providing a strong argument for investigating specific problems related to the combustion of Bosnian coals, as well as ways to improve their combustion behaviour. In this work, options of the referent energy system (boiler with different process temperatures, corresponding to the different combustion technologies; pulverised fuel combustion (slag tap or dry bottom furnace and fluidized bed combustion, are under consideration for the coals tested. Sustainability assessment, based on calculation economic and environment indicators, in combination with common low cost planning method, is used for the optimization. The total costs in the lifetime are presented by General index of total costs, calculated on the base of agglomeration of basic economic indicators and the economic indicators derived from environmental indicators. So, proposed methodology is based on identification of those combustion technologies and combustion conditions for coals tested for which the total costs in lifetime of the system under consideration are lowest, provided that all environmental issues of the energy system is fulfilled during the lifetime. Inputs for calculation of the sustainability indicators are provided by the measurements on an experimental furnace with possibility of infinite variation of process temperature, supported by good praxis from the power plants which use the fuels tested and by thermal

Numerical study of flow, combustion and emissions characteristics in a 625 MWe tangentially fired boiler with composition of coal 70% LRC and 30% MRC

Science.gov (United States)

Sa'adiyah, Devy; Bangga, Galih; Widodo, Wawan; Ikhwan, Nur

2017-08-01

Tangential fired boiler is one of the methods that can produce more complete combustion. This method applied in Suralaya Power Plant, Indonesia. However, the boiler where supposed to use low rank coal (LRC), but at a given time must be mixed with medium rank coal (MRC) from another unit because of lack of LRC coal. Accordingly to the situation, the study about choosing the right position of LRC and MRC in the burner elevation must be investigated. The composition of coal is 70%LRC / 30%MRC where MRC will be placed at the lower (A & C - Case I)) or higher (E & G - Case II) elevation as the cases in this study. The study is carried out using Computational Fluid Dynamics (CFD) method. The simulation with original case (100%LRC) has a good agreement with the measurement data. As the results, MRC is more recommended at the burner elevation A & C rather than burner elevation E & G because it has closer temperature (880 K) compared with 100%LRC and has smaller local heating area between upper side wall and front wall with the range of temperature 1900 - 2000 K. For emissions, case I has smaller NOx and higher CO2 with 104 ppm and 15,6%. Moreover, it has samller O2 residue with 5,8% due to more complete combustion.

Combustion instability control in the model of combustion chamber

International Nuclear Information System (INIS)

Akhmadullin, A N; Ahmethanov, E N; Iovleva, O V; Mitrofanov, G A

2013-01-01

An experimental study of the influence of external periodic perturbations on the instability of the combustion chamber in a pulsating combustion. As an external periodic disturbances were used sound waves emitted by the electrodynamics. The purpose of the study was to determine the possibility of using the method of external periodic perturbation to control the combustion instability. The study was conducted on a specially created model of the combustion chamber with a swirl burner in the frequency range from 100 to 1400 Hz. The study found that the method of external periodic perturbations may be used to control combustion instability. Depending on the frequency of the external periodic perturbation is observed as an increase and decrease in the amplitude of the oscillations in the combustion chamber. These effects are due to the mechanisms of synchronous and asynchronous action. External periodic disturbance generated in the path feeding the gaseous fuel, showing the high efficiency of the method of management in terms of energy costs. Power required to initiate periodic disturbances (50 W) is significantly smaller than the thermal capacity of the combustion chamber (100 kW)

Experience of implementation of in-furnace methods of decreasing NO x in E-320-13.8-560GM boilers: Problems and ways for their solution

Science.gov (United States)

Tugov, A. N.; Supranov, V. M.; Izyumov, M. A.; Vereshchetin, V. A.; Usman, Yu. M.; Natal'in, A. S.

2017-12-01

During natural gas combustion, the content of nitrogen oxides in combustion products is approximately 450 mg/m3 in many E-320-13.8-560GM boilers in service, which is more than 3.5 times higher than the established maximum NO x concentrations in flue gases for such boilers. Estimates according to the existing techniques have shown that gas combustion on the basis of in-furnace techniques (the feeding of combustion products to burners together with air in the volume of 15% and two-stage combustion with 20% air feeding through the nozzles upstream of the burners) enables one to decrease NO x emissions to the level of concentrations of less than 100 mg/m3, which is lower than the maximum allowable values. However, the application of any of the proposed measures with respect to a boiler makes its operation under normal load significantly difficult, since the thermal capacity of the superheater is higher in both cases, which leads to an increase in the temperature of superheated steam above the maximum allowable temperature. On the basis of the developed adapted boiler model, which was created using the Boiler Designer software, we performed numerical studies to determine the required boiler reconstruction volume; the implementation of this reconstruction will provide reliable boiler operation at all working loads and ensure the normative values of NO x emissions. According to the results of thermal calculations, it was proposed to reduce the surface of the cold stage of the superheater circuit and increase the size of the economizer. It is noted that the implementation of environmental protection measures usually decreases the boiler efficiency. At the same time, it has been established that the technical and economic performance of the E-320-13.8-560GM boiler does not decrease owing to an increase in the economizer surface and a decrease in air inflows and overflows in regenerative air heaters and remains at the same level if the air inflow volume decreases from the

Production methods for decreasing nitrous oxide effluents during solid fuel combustion

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.

1981-01-01

The atmosphere can be protected from toxic NO /SUB x/ effluents during fuel combustion in boilers by reducing the amount of NO /SUB x/ during combustion or by cleaning the smoky gases after they leave the boiler. The second method results from the need to process a large amount of smoky gases with a relatively low concentration of nitrous oxide which is chemically resistant and which is not highly soluble in water. The problem is complicated by the SO /SUB x/ , O/sub 2/ and solid particles in the smoky gaes. The method for cleaning smoky gases is complicated and requires mator capital investments and operating expenses. Laboratory tests in the F. E. Dzerzhinskiy Heat Engineering Institute showed that thermal NO /SUB x/ is formed at combustion temperatures above 1550/sup 0/C, and that the concentration of O/sub 2/ has a significant impact on NO /SUB x/ formation, while temperature has much less effect. On the basis of laboratory and industrial tests, the Institute recommended a method to reduce NO /SUB x/ effluents from large boilers: for Kansk-Achinski coals -- low-temperature combustion. The temperature in the combustion nucleus is maintained at 1290/sup 0/C by using a set of measures individual dust systems with direct intection, grinder-blowers, fuel drying and recirculation of about 20% of the smoky gases with the primary air, tangential direct flow burners in several rows along the top). The effectiveness of this system has been checked on a PK-10Sh boiler at the Krasnoyarsk Thermal Power Plant No. 1 and a BK3-210-140 boiler at the Vladivostok Thermal Power Plant No. 2. Further reduction of NO /SUB x/ (by about 20%) requires redistribution of the secondary air along the row of burners. These measures are suggested for use on the P-67 boiler of the 800 MW unit of the Berezovsk State Regional Power Station No. 1. A brief summary of the design and operating measures are provided.

Final stage of first super-critical 460 MW CFB boiler construction. First experience

Energy Technology Data Exchange (ETDEWEB)

Ostrowski, Waldemar [PKE, Lagisza Power Plant (Poland); Goral, Damian [Foster Wheeler Energia Polska, Sosnowiec (Poland)

2010-07-01

Steam boilers with circulating fluidised bed combustion have been advanced in the past years and proved well as large-scale technology. A further step was the development and construction of a boiler with super-critical steam parameters and increased output. In 2002 the Polish utility Poludniowy Koncern Energetyczny SA awarded a contract to Foster Wheeler Energia Oy to erect a fluidised bed boiler for the Lagisza power plant. Construction of the 460 MW plant was started in 2006. The plant has been in commercial operation since 2009. (orig.)

Environmental performance of the Kvaerner BFB boilers for MSW combustion -- Analysis of gaseous emissions and solid residues

International Nuclear Information System (INIS)

Lundberg, M.; Hagman, U.; Andersson, B.A.; Olofsson, J.

1997-01-01

Kvaerner Pulping AB (formerly Kvaerner EnviroPower AB) has, due to the stringent demands on emissions performance, developed a state-of-the-art bubbling fluidized bed boiler (BFB) designed for waste fuel firing with very low emissions to the air. A complete evaluation of the environmental performance of the Kvaerner BFB technique for MSW combustion is now possible thanks to a thorough characterization study of the solid residues from the Lidkoeping plant. This paper gives an overall mapping of the emissions performance. Data from the operating plants on solid residue characteristics and leachability, heavy metal and dioxin emissions, nitrogen oxides, carbon monoxide, acid gases, and other emissions to air are presented. Comparisons are made with legislative limits and data from the mass burning technique. It is concluded that the emissions are low compared both with data from traditional mass burn incinerators and with legislative limits in the USA and Europe. Furthermore, the bottom and cyclone ash characteristics are shown not to cause any particular problem from an environmental point of view, and that the leachability is well below the existing legislative limits in Europe and the USA. The results show that fluidized bed combustion of municipal solid waste is a very competitive alternative to the traditional mass burning technique in every respect

Chromate dermatitis from a boiler lining.

Science.gov (United States)

Rycroft, R J; Calnan, C D

1977-08-01

Chromate dermatitis is described in a mechanical fitter working inside boiler combustion chambers. A source of hexavalent chromate is traced to the action of the heat and alkaline fuel ash on trivalent chrome ore in parts of the refractory lining. Removal of the patient from this contact has resulted in almost complete clearing of his dermatitis, without any relapse, during a 9-month follow-up period.

Fire-side corrosion in power-station boilers

Energy Technology Data Exchange (ETDEWEB)

Cutler, A J.B.; Flatley, T; Hay, K A

1978-10-01

The steel tubing of a modern power-station boiler operates at up to 650/sup 0/C (a dull red heat) in the very corrosive environment produced by the combustion gases and ash particles. Within the tubes, whose walls are around 5mm thick, 2000 tons of steam are generated per hour at temperatures up to 565/sup 0/C and pressures up to 170 bar. Several forms of metal corrosion may occur on the fireside surface of these tubes and on other boiler components. The designed 20-year operating life of the stainless-steel superheater and reheater tubes can be much reduced at temperatures above 600/sup 0/C by attack from molten salts formed beneath the deposited ash on the upstream tube surfaces. Mild steel evaporator tubes lining the furnace wall may suffer similarly if flame impingement allows the local release of volatile chlorine compounds from coal particles on the tube surface. Uncooled metal components supporting and aligning the boiler tubes may reach 1000/sup 0/C and are particularly susceptible to corrosion. CEGB research effort has been applied to quantify the rate of corrosion and to obtain an understanding of the complex corrosion mechanisms, so that ways of minimizing or preventing their occurrence may be found. These include the optimization of the combustion chemistry, design modifications such as shielding certain vulnerable tubes, and the selection of improved alloys and the use of ''co-extruded'' tubing.

Analisa Efisiensi Water Tube Boiler Berbahan Bakar Fiber, Cangkang Sawit dan Kulit Kayu Menggunakan Metode Langsung

OpenAIRE

Gaol, Dosma Putra Lumban

2016-01-01

Some of the factors that affect the efficiency of the boiler is a superheater pressure, water feed temperature, steam temperature, the amount of steam produced, the amount of fuel consumption and calorific value fuel combustion. Steamtab chemicallogic use companion software to calculate the value of enthalpy. The aim of this study is to get relations variations in pressure superheater with boiler efficiency, the relationship of variation of temperature feed water to the boiler efficiency, the...

Optimization of combustion process for radiation-treated solid fuels in dust state

International Nuclear Information System (INIS)

Askarova, A.S.; Bajdullaeva, G.E.

1997-01-01

Computation experiment on combustion of solid radiation-treated fuel in burning chamber of boiler at Pavlodar thermal electric plant is carried out. Velocity, temperature distribution and concentration of combustion products by height of chamber are received. Analysis of received results shows that radiation treatment of fuels exerts substantial effect on egress parameters of thermal electric plant. It is shown, that radiation treatment allows to improve effectiveness of boiler device and reduce of harmful substances discharge in atmosphere. Results of conducted numerical experiments allow to create complete methods of solid fuel combustion with high moisture and ashiness

Characterizing and modeling of an 88 MW grate-fired boiler burning wheat straw: Experience and lessons

DEFF Research Database (Denmark)

Yin, Chungen; Rosendahl, Lasse Aistrup; Clausen, Sønnik

2012-01-01

and availability. To better understand grate-firing of biomass and to establish a reliable but relatively simple Computational Fluid Dynamics (CFD) modeling methodology for industrial applications, biomass combustion in a number of different grate boilers has been measured and modeled. As one of the case studies......, modeling effort on an 88 MW grate-fired boiler burning wheat straw is presented in this paper. Different modeling issues and their expected impacts on CFD analysis of the kind of grate boilers are discussed. The modeling results are compared with in-flame measurements in the 88 MW boiler, which shows...... measures will be tested in a modern 500 kW grate boiler rig...

Online Monitoring System of Air Distribution in Pulverized Coal-Fired Boiler Based on Numerical Modeling

Directory of Open Access Journals (Sweden)

Żymełka Piotr

2017-12-01

Full Text Available Balanced distribution of air in coal-fired boiler is one of the most important factors in the combustion process and is strongly connected to the overall system efficiency. Reliable and continuous information about combustion airflow and fuel rate is essential for achieving optimal stoichiometric ratio as well as efficient and safe operation of a boiler. Imbalances in air distribution result in reduced boiler efficiency, increased gas pollutant emission and operating problems, such as corrosion, slagging or fouling. Monitoring of air flow trends in boiler is an effective method for further analysis and can help to appoint important dependences and start optimization actions. Accurate real-time monitoring of the air distribution in boiler can bring economical, environmental and operational benefits. The paper presents a novel concept for online monitoring system of air distribution in coal-fired boiler based on real-time numerical calculations. The proposed mathematical model allows for identification of mass flow rates of secondary air to individual burners and to overfire air (OFA nozzles. Numerical models of air and flue gas system were developed using software for power plant simulation. The correctness of the developed model was verified and validated with the reference measurement values. The presented numerical model for real-time monitoring of air distribution is capable of giving continuous determination of the complete air flows based on available digital communication system (DCS data.

Online Monitoring System of Air Distribution in Pulverized Coal-Fired Boiler Based on Numerical Modeling

Science.gov (United States)

Żymełka, Piotr; Nabagło, Daniel; Janda, Tomasz; Madejski, Paweł

2017-12-01

Balanced distribution of air in coal-fired boiler is one of the most important factors in the combustion process and is strongly connected to the overall system efficiency. Reliable and continuous information about combustion airflow and fuel rate is essential for achieving optimal stoichiometric ratio as well as efficient and safe operation of a boiler. Imbalances in air distribution result in reduced boiler efficiency, increased gas pollutant emission and operating problems, such as corrosion, slagging or fouling. Monitoring of air flow trends in boiler is an effective method for further analysis and can help to appoint important dependences and start optimization actions. Accurate real-time monitoring of the air distribution in boiler can bring economical, environmental and operational benefits. The paper presents a novel concept for online monitoring system of air distribution in coal-fired boiler based on real-time numerical calculations. The proposed mathematical model allows for identification of mass flow rates of secondary air to individual burners and to overfire air (OFA) nozzles. Numerical models of air and flue gas system were developed using software for power plant simulation. The correctness of the developed model was verified and validated with the reference measurement values. The presented numerical model for real-time monitoring of air distribution is capable of giving continuous determination of the complete air flows based on available digital communication system (DCS) data.

Methodology for the physical and chemical exergetic analysis of steam boilers

International Nuclear Information System (INIS)

Ohijeagbon, Idehai O.; Waheed, M. Adekojo; Jekayinfa, Simeon O.

2013-01-01

This paper presents a framework of thermodynamic, energy and exergy, analyses of industrial steam boilers. Mass, energy, and exergy analysis were used to develop a methodology for evaluating thermodynamic properties, energy and exergy input and output resources in industrial steam boilers. Determined methods make available an analytic procedure for the physical and chemical exergetic analysis of steam boilers for appropriate applications. The energy and exergy efficiencies obtained for the entire boiler was 69.56% and 38.57% at standard reference state temperature of 25 °C for an evaporation ratio of 12. Chemical exergy of the material streams was considered to offer a more comprehensive detail on energy and exergy resource allocation and losses of the processes in a steam boiler. - Highlights: ► We evaluated thermodynamic properties and performance variables associated with material streams. ► We analysed resources allocation, and magnitude of exergetic losses in steam boilers. ► Chemical exergy of material streams contributed to improved exergy values. ► High operational parameter will lead to higher boiler exergy. ► Exergy destroyed was higher in the combustion as against the heat exchanging unit

Data Analytics Based Dual-Optimized Adaptive Model Predictive Control for the Power Plant Boiler

Directory of Open Access Journals (Sweden)

Zhenhao Tang

2017-01-01

Full Text Available To control the furnace temperature of a power plant boiler precisely, a dual-optimized adaptive model predictive control (DoAMPC method is designed based on the data analytics. In the proposed DoAMPC, an accurate predictive model is constructed adaptively by the hybrid algorithm of the least squares support vector machine and differential evolution method. Then, an optimization problem is constructed based on the predictive model and many constraint conditions. To control the boiler furnace temperature, the differential evolution method is utilized to decide the control variables by solving the optimization problem. The proposed method can adapt to the time-varying situation by updating the sample data. The experimental results based on practical data illustrate that the DoAMPC can control the boiler furnace temperature with errors of less than 1.5% which can meet the requirements of the real production process.

Effects of stepwise gas combustion on NOx generation

International Nuclear Information System (INIS)

Woperane Seredi, A.; Szepesi, E.

1999-01-01

To decrease NO x emission from gas boilers, the combustion process of gas has been modified from continuous combustion to step-wise combustion. In this process the combustion temperature, the temperature peaks in the flame, the residence time of combustion products in the high-temperature zone and the oxygen partial pressure are changed advantageously. Experiments were performed using multistage burners, and the NO x emission was recorded. It was found that the air factor of the primary combustion space has a determining effect on the NO x reduction. (R.P.)

Ash deposition and high temperature corrosion at combustion of aggressive fuels

Energy Technology Data Exchange (ETDEWEB)

Hede Larsen, O [I/S Fynsvaerket, Faelleskemikerne, Odense (Denmark); Henriksen, N [Elsamprojekt A/S, Faelleskemikerne, Fredericia (Denmark)

1996-12-01

In order to reduce CO{sub 2} emission, ELSAM is investigating the possibilities of using biomass - mainly straw - for combustion in high efficiency power plants. As straw has very high contents of chlorine and potassium, a fuel with high corrosion and ash deposition propensities has been introduced. ELSAM has investigated 3 ultra supercritical boiler concepts for combustion of straw alone or together with coal: (1) PF boilers with a relatively low share of straw, (2) CFB boilers with low to high share of straw and (3) vibrating grate boilers with 100% straw. These investigations has mainly been full-scale tests with straw fed into existing boilers. Corrosion tests have been performed in these boilers using temperature regulated probes and in-plant test tubes in existing superheaters. The corrosion has been determined by detailed measurements of wall thickness reduction and light optical microscopic measurements of the material degradation due to high temperature corrosion. Corrosion mechanisms have been evaluated using SEM/EDX together with thermodynamical considerations based on measurements of the chemical environment in the flue gas. Ash deposition is problematic in CFB boilers and in straw fired boilers, especially in years with high potassium and chlorine content of the straw. This ash deposition also is related to condensation of KCl and can probably only be handled by improved cleaning devices. (EG)

Influence of staged-air on airflow, combustion characteristics and NO(x) emissions of a down-fired pulverized-coal 300 MW(e) utility boiler with direct flow split burners.

Science.gov (United States)

Li, Zhengqi; Kuang, Min; Zhang, Jia; Han, Yunfeng; Zhu, Qunyi; Yang, Lianjie; Kong, Weiguang

2010-02-01

Cold airflow experiments were conducted to investigate the aerodynamic field in a small-scale furnace of a down-fired pulverized-coal 300 MW(e) utility boiler arranged with direct flow split burners enriched by cyclones. By increasing the staged-air ratio, a deflected flow field appeared in the lower furnace; larger staged-air ratios produced larger deflections. Industrial-sized experiments on a full-scale boiler were also performed at different staged-air damper openings with measurements taken of gas temperatures in the burner region and near the right-side wall, wall heat fluxes, and gas components (O(2), CO, and NO(x)) in the near-wall region. Combustion was unstable at staged-air damper openings below 30%. For openings of 30% and 40%, late ignition of the pulverized coal developed and large differences arose in gas temperatures and heat fluxes between the regions near the front and rear walls. In conjunction, carbon content in the fly ash was high and boiler efficiency was low with high NO(x) emission above 1200 mg/m(3) (at 6% O(2) dry). For fully open dampers, differences in gas temperatures and heat fluxes, carbon in fly ash and NO(x) emission decreased yielding an increase in boiler efficiency. The optimal setting is fully open staged-air dampers.

Speed control of boiler feed water pump turbine based on gray correlation compensation

Energy Technology Data Exchange (ETDEWEB)

Zhou, Yun Long; Wang, Di; Zhou, Hai Chun [Northeast Dianli UniversityJilin (China)

2017-01-15

One of the most important controlled parameters of thermal power units is the boiler drum water level. Disturbances of feed water flow rate could cause instability of the drum water level. This study proposes the Gray correlation compensation (GCC) control technology for the Boiler feed water pump turbine (BFPT) to solve this problem. Simulation results indicate that the GCC controller outperforms the traditional proportional-integral-derivative controller when it encounters different disturbances. Furthermore, the GCC controller can rapidly switch to the high-pressure steam source to ensure that the drum water level is in the secure range during steam source switching of the BFPT.

Mathematical modeling and experimental study of biomass combustion in a thermal 108 MW grate-fired boiler

DEFF Research Database (Denmark)

Yin, Chungen; Rosendahl, Lasse; Kær, Søren K.

2008-01-01

Grate boilers are widely used to fire biomass for heat and power production. However grate-firing systems are often reported to have relatively high un-burnout, low efficiency and high emissions, and need to be optimized and modernized. This paper presents the efforts towards a reliable baseline...... computational fluid dynamics (CFD) model for an industrial biomass-fired grate boiler, which can be used for diagnosis and optimization of the grate boiler as well as design of new grate boilers. First, based on the design conditions, a thorough sensitivity analysis is done to evaluate the relative importance...... of different factors in CFD analysis of the grate boiler. In a late stage, a two-day measuring campaign is carried out to measure the gas temperatures and gas concentrations in the boiler using a fiber optic probe connected to a Fourier transform infrared (FTIR) spectrometer. A baseline model is then defined...

Thermal Effects by Firing Oil Shale Fuel in CFB Boilers

Science.gov (United States)

Neshumayev, D.; Ots, A.; Parve, T.; Pihu, T.; Plamus, K.; Prikk, A.

It is well known that during firing of oil shale fuel the amount of heat released during its combustion per kg of fuel is significantly affected by the endothermic and exothermic processes taking place in mineral matter. These thermal effects are calcite and dolomite decomposing, marcasite FeS2 oxidising, CaO sulphation and formation of the new minerals. The given paper deals with the experimental study of the influence of these thermal effects of oil shale fuel having different heating value on total amount of heat released during combustion in calorimetric bomb, circulating fluidized bed (CFB) and pulverized-firing boiler (PFB). The large-scale (250 MWth) experiments were performed in the K11-1 CFB boiler of the Balti Power Plant. During experiments low heating value of a fuel varied within the range 8.5-11 MJ/kg. At the end some conclusions were drawn.

Straw combustion on slow-moving grates - a comparison of model predictions with experimental data

Energy Technology Data Exchange (ETDEWEB)

Kaer, S.K. [Aalborg Univ. (Denmark). Inst. of Energy Technology

2005-03-01

Combustion of straw in grate-based boilers is often associated with high emission levels and relatively poor fuel burnout. A numerical grate combustion model was developed to assist in improving the combustion performance of these boilers. The model is based on a one-dimensional ''walking-column'' approach and includes the energy equations for both the fuel and the gas accounting for heat transfer between the two phases. The model gives important insight into the combustion process and provides inlet conditions for a computational fluid dynamics analysis of the freeboard. The model predictions indicate the existence of two distinct combustion modes. Combustion air temperature and mass flow-rate are the two parameters determining the mode. There is a significant difference in reaction rates (ignition velocity) and temperature levels between the two modes. Model predictions were compared to measurements in terms of ignition velocity and temperatures for five different combinations of air mass flow and temperature. In general, the degree of correspondence with the experimental data is favorable. The largest difference between measurements and predictions occurs when the combustion mode changes. The applicability to full-scale is demonstrated by predictions made for an existing straw-fired boiler located in Denmark. (author)

Potential for visible plume formation at a coal-fired boiler using ammonia injection for non-catalytic NOx control

International Nuclear Information System (INIS)

Hess, T.

1993-01-01

Circulating fluidized bed boilers utilizing ammonia injection for non-catalytic NO x reduction have been highly successful in reducing NO x emissions to very low levels. However, one limitation on this technology is the potential for the formation of visible plumes. One plant, with uncontrolled NO x of about 190 ppm, reduces NO x concentrations to the 20-25 ppm range by injecting ammonia in the boiler's cyclones. However, infrequent, short-lived, white, detached plumes have been noted extending for short distances downwind of the stack. Because unreacted ammonia is present in the flue gas along with HCl from coal combustion, the formation of solid NH 4 Cl in the atmosphere was suspected to be the most likely cause of the visible plume. Simple thermodynamic calculations predict the formation of solid ammonium chloride very soon after the flue gas mixes with cooler ambient air and plume optical density calculations are in reasonable agreement with observed plume density. Stack testing and other tests have been conducted during both plume and non-plume events to confirm that NH 4 Cl formation is the most likely cause of the capacity. As presented in this paper, the test data and theoretical calculations indicate that a visible plume may be expected when as little as 5 ppm of ammonia and HCl are present in the flue gas, depending on observation conditions. Analyses of fuel samples taken during stack tests show about 40% of the chlorine in the low chloride coal fired, typically less than 0.04%, is released from the stack as HCl. Ammonia slip is somewhat variable depending on combustion conditions in the boiler and the temperature at the ammonia injection points

Atmospheric emission of nitrogen oxide from kraft recovery boilers in Sweden

International Nuclear Information System (INIS)

Kjoerk, Anders; Herstad Swaerd, Solvie

2000-05-01

Recovery boiler NO x emissions are low compared with those from power boilers. However tighter environmental requirements to decrease the acidic emissions implies that all sources have to be addressed. There are an ongoing evaluation and development of NO x control technologies in the pulp industry. Basically air staging, selective catalytic reduction, SCR, and selective noncatalytic reduction, SNCR, have been discussed. Other NO x control options may be available as a result of ongoing research and development. As a background in the work to reduce the acid rain it has been considered necessary to have a good picture of the NO x emission from recovery boilers, and the Thermal Engineering Research Institute in Sweden have therefore sponsored this study. The intention is to give a good general view and try to explain the reasons for the large differences between boilers. Data from the 30 kraft recovery boilers which were in operation in Sweden during 1999 have been collected. Both NO x levels and specific conditions which could have an influence on the level have been included. The evaluation show a clear correlation between the nitrogen content in the liquor and the NO x level. It seams also that a long retention time in the furnace give an opportunity to reduce the amount of nitrogen oxide. For most boilers in Sweden the NO x levels are reported in mg/MJ and comparison could be done between different types of boilers. However for recovery boilers there could be a large uncertainty in the calculation which gives the amount (mg) of NO x , the definition of the heat input to be used (MJ) is either not clear. As a base for the study the measured concentration in ppm is used instead. The reported values are in the range of 30 - 100 ppm, however the majority of the boilers operate in a more narrow range 60-80 ppm. Air staging and other combustion methods could not reasonably reduce the NO x emission with more than 20% in the next decade. If the goal is higher other

Application of Coal Thermal Treatment Technology for Oil-Free Firing of Boilers

Science.gov (United States)

Aliyarov, B.; Mergalimova, A.; Zhalmagambetova, U.

2018-04-01

The theoretical and practical introduction of this kind of firing boiler units in coal thermal power plants is considered in the article. The results of an experimental study of three types of coals are presented in order to obtain the required gaseous fuel. The aim of the study is to develop a new, economically and ecologically more acceptable method for firing boilers at thermal power plants, which is able to exclude the use of expensive and inconvenient fuel oil. The tasks of the experiment are to develop a technological scheme of kindling of boilers at thermal power plants, using as a type of ignition fuel volatile combustible substances released during the heating of coal, and to investigate three types of coal for the suitability of obtaining gaseous fuels, in sufficient volume and with the required heat of combustion. The research methods include the analysis of technical and scientific-methodological literature on the problem of the present study, the study of the experience of scientists of other countries, the full-scale experiment on the production of volatile combustible substances. During the full-scale experiment, the coal of 3 fields of Kazakhstan has been studied: Shubarkul, Maikuben and Saryadyr. The analysis has been performed and the choice of the most convenient technology for boiler kindling and maintenance of steady burning of the torch has been made according to the proposed method, as well as the corresponding technological scheme has been developed. As a result of the experiment, it can be stated that from coal in the process of its heating (without access to oxygen), it is possible to obtain a sufficient amount of combustible volatile substances. The released gaseous fuel has the necessary parameters and is quite capable of replacing an expensive fuel oil. The resulting gaseous fuel is quite convenient to use and environmentally cleaner. The piloting scheme developed as a result of the experiment can be introduced in pulverized

Improved NOx emissions and combustion characteristics for a retrofitted down-fired 300-MWe utility boiler.

Science.gov (United States)

Li, Zhengqi; Ren, Feng; Chen, Zhichao; Liu, Guangkui; Xu, Zhenxing

2010-05-15

A new technique combining high boiler efficiency and low-NO(x) emissions was employed in a 300MWe down-fired boiler as an economical means to reduce NO(x) emissions in down-fired boilers burning low-volatile coals. Experiments were conducted on this boiler after the retrofit with measurements taken of gas temperature distributions along the primary air and coal mixture flows and in the furnace, furnace temperatures along the main axis and gas concentrations such as O(2), CO and NO(x) in the near-wall region. Data were compared with those obtained before the retrofit and verified that by applying the combined technique, gas temperature distributions in the furnace become more reasonable. Peak temperatures were lowered from the upper furnace to the lower furnace and flame stability was improved. Despite burning low-volatile coals, NO(x) emissions can be lowered by as much as 50% without increasing the levels of unburnt carbon in fly ash and reducing boiler thermal efficiency.

CFD study of temperature distribution in full scale boiler adopting in-furnace coal blending

International Nuclear Information System (INIS)

Fadhil, S S A; Hasini, H; Shuaib, N H

2013-01-01

This paper describes the investigation of temperature characteristics of an in-furnace combustion using different coals in a 700 MW full scale boiler. Single mixture fraction approach is adopted for combustion model of both primary and secondary coals. The primary coal was based on the properties of Adaro which has been used as the design coal for the boiler under investigation. The secondary blend coal was selected based on sub-bituminous coal with higher calorific value. Both coals are simultaneously injected into the furnace at alternate coal burner elevations. The general prediction of the temperature contours at primary combustion zone shows identical pattern compared with conventional single coal combustion in similar furnace. Reasonable agreement was achieved by the prediction of the average temperature at furnace exit. The temperature distribution is at different furnace elevation is non-uniform with higher temperature predicted at circumferential 'ring-like' region at lower burner levels for both cases. The maximum flame temperature is higher at the elevation where coal of higher calorific value is injected. The temperature magnitude is within the accepTable limit and the variations does not differ much compared to the conventional single coal combustion.

A Study on Effect of Recirculated Exhaust Gas upon Performance and Exhaust Emissions in a Power Plant Boiler with FGR System

Energy Technology Data Exchange (ETDEWEB)

Bae, Myung-whan; Jung, Kwong-ho; Park, Sung-bum [Gyeongsang Nat’l Univ., Jinju (Korea, Republic of)

2016-04-15

The effect of recirculated exhaust gas on performance and exhaust emissions with FGR rate are investigated by using a natural circulation, pressurized draft and water tube boiler with FGR system operating at several boiler loads and over fire air damper openings. The purpose of this study is to apply the FGR system to a power plant boiler for reducing NOx emissions. To activate the combustion, the OFA with 0 to 20% is supplied into the flame. When the suction damper of two stage combustion system installed in the upper side of wind box is opened by handling the lever between 0° and 90°, also, the combustion air supplied to burner is changed. It is found that the fuel consumption rate per evaporation rate did not show an obvious tendency to increase or decrease with rising the FGR rate, and NOx emissions at the same OFA damper opening are decreased, as FGR rates are elevated and boiler loads are dropped. While a trace amount of soot is emitted without regard to the operation conditions of boiler load, OFA damper opening and FGR rate, because soot emissions are eliminated by the electrostatic precipitator with a collecting efficiency of 86.7%.

A Study on Effect of Recirculated Exhaust Gas upon Performance and Exhaust Emissions in a Power Plant Boiler with FGR System

International Nuclear Information System (INIS)

Bae, Myung-whan; Jung, Kwong-ho; Park, Sung-bum

2016-01-01

The effect of recirculated exhaust gas on performance and exhaust emissions with FGR rate are investigated by using a natural circulation, pressurized draft and water tube boiler with FGR system operating at several boiler loads and over fire air damper openings. The purpose of this study is to apply the FGR system to a power plant boiler for reducing NOx emissions. To activate the combustion, the OFA with 0 to 20% is supplied into the flame. When the suction damper of two stage combustion system installed in the upper side of wind box is opened by handling the lever between 0° and 90°, also, the combustion air supplied to burner is changed. It is found that the fuel consumption rate per evaporation rate did not show an obvious tendency to increase or decrease with rising the FGR rate, and NOx emissions at the same OFA damper opening are decreased, as FGR rates are elevated and boiler loads are dropped. While a trace amount of soot is emitted without regard to the operation conditions of boiler load, OFA damper opening and FGR rate, because soot emissions are eliminated by the electrostatic precipitator with a collecting efficiency of 86.7%.

FY 1999 report on the potential survey of the environmentally friendly type coal utilization system. Potential survey of the spread of high efficiency coal boiler; 1999 nendo kankyo chowa gata sekitan system kanosei chosa. Kokoritsu sekitan boira fukyu kanosei chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

For the purpose of reducing the coal consumption amount and reducing the emission amount of environmental pollutants, study of small stoker boilers in China was made in terms of sampling of the data on changes in boiler efficiency caused by combustion conditions and how to improve efficiency. As objects of survey, one boiler use plant in Beijing city and two in Taiyuan city, Shanxi province, were selected to make site survey on the state of installation and operational management of coal boiler. As a result of the actual measurement of boiler efficiency at the plants, the boiler efficiency was the maximum, about 76%, in Beijing city and the minimum, about 51%, in Taiyuan city. In China, the number of boiler with the Beijing city level was extremely small, and most of the boilers were the same as the Taiyuan city level. As a result of studying how to improve efficiency based on the survey results, the following were cited as the main measures for improvement: selection of coal by boiler type and supply of the secondary air, strengthening of the combustion management by controlling furnace pressure and air amount, etc. For the selection of coal, it is necessary to set up a system to be supported by the whole country or the whole department. (NEDO)

Gradual combustion - method for nitrogen oxide suppression during brown coal combustion

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.P.; Verzakov, V.N.; Lobov, T.V.

1990-10-01

Discusses combustion of brown coal in BKZ-500-140-1 boilers and factors that influence emission of nitrogen oxides. Temperature distribution in the furnace was evaluated. Effects of burner position, burner number and burner type as well as air excess ratio on chemical reactions during brown coal combustion, formation of nitrogen oxides and their emission were comparatively evaluated. Analyses showed that by optimum arrangement of burners and selecting the optimum air excess ratio a part of nitrogen oxides formed during the initial phase of combustion was reduced to molecular nitrogen in the second phase. On the basis of evaluations the following recommendations for furnace design are made: use of straight-flow burners characterized by a reduced mixing ratio with secondary air, parallel arrangement of burners which guarantees mixing of the combustion products from the burners with stable and unstable combustion (products of incomplete coal combustion), reducing the air excess ratio to below 1.0. 5 refs.

Procesoptimerende multivariable regulatorer til kraftværkskedler. Process Optimizing Multivariable Controllers for Powerplant Boilers

DEFF Research Database (Denmark)

Hansen, T.

The purpose of this Ph.D. thesis is twofold: The first purpose is to devise a new method for application of multivariable controllers in boiler control systems in which they act as optional process optimizing extensions to conventional control systems and in such a way that the safety measures...... mentioned, the concept is applicable to new as well as existing plants. The seccond purpose is to suggest specific methods for experimental modelling and multivariable controller design which are possible to use under the conceptual framework, implement them and test them in a boiler application....

CHARACTERIZATION OF AIR TOXICS FROM AN OIL-FIRED FIRETUBE BOILER

Science.gov (United States)

Tests were conducted on a commercially available firetube package boiler running on #2 through #6 oils to determine the emissions levels of hazardous air pollutants (HAPs) from the combustion of four fuel oils. Flue gas was sampled to determine levels of volatile and semivolatile...

Influence of moisture content of combusted wood on the thermal efficiency of a boiler

Science.gov (United States)

Dzurenda, Ladislav; Banski, Adrián

2017-03-01

In the paper the influence of moisture content of wood on the heat losses and thermal efficiency of a boiler is analysed. The moisture content of wood has a negative effect, especially on flue gas loss. The mathematical dependence of the thermal efficiency of a boiler is presented for the following boundary conditions: the moisture content of wood 10-60%, range of temperatures of emitted flue gases from the boiler into the atmosphere 120-200 C, the emissions meeting the emission standards: carbon monoxide 250 mgm-3, fly ash 50 mgm-3 and the heat power range 30-100%.

Influence of moisture content of combusted wood on the thermal efficiency of a boiler

Directory of Open Access Journals (Sweden)

Dzurenda Ladislav

2017-03-01

Full Text Available In the paper the influence of moisture content of wood on the heat losses and thermal efficiency of a boiler is analysed. The moisture content of wood has a negative effect, especially on flue gas loss. The mathematical dependence of the thermal efficiency of a boiler is presented for the following boundary conditions: the moisture content of wood 10-60%, range of temperatures of emitted flue gases from the boiler into the atmosphere 120-200 C, the emissions meeting the emission standards: carbon monoxide 250 mgm−3, fly ash 50 mgm−3 and the heat power range 30-100%.

Stress-Assisted Corrosion in Boiler Tubes

Energy Technology Data Exchange (ETDEWEB)

Preet M Singh; Steven J Pawel

2006-05-27

A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

Constrained control of a once-through boiler with recirculation

DEFF Research Database (Denmark)

Trangbæk, K

2008-01-01

There is an increasing need to operate power plants at low load for longer periods of time. When a once-through boiler operates at a sufficiently low load, recirculation is introduced, significantly altering the control structure. This paper illustrates the possibilities for using constrained con...

Biomass low-temperature gasification in a rotary reactor prior to cofiring of syngas in power boilers

International Nuclear Information System (INIS)

Ostrowski, Piotr; Maj, Izabella; Kalisz, Sylwester; Polok, Michał

2017-01-01

Highlights: • An innovative method of gasification with use of flue gas was investigated. • Gasification temperature ranging from 350 °C was considered. • Discussed gasification unit is connected to a power boiler. • Syngas with combustible components is recirculated to the boiler. • Wide range of biomass and waste fuels can be used as a feedstock. - Abstract: The paper presents results of the investigation of an innovative biomass and alternative fuel low-temperature gasification method before co-firing in industrial or power plant boilers. Before running industrial-size installation, laboratory tests were carried out to determine usability of alternative fuels to low-temperature gasification process. Tests were conducted in a laboratory reactor designed and constructed specifically for this purpose. The experimental stand enables recording of the weight loss of a sample and syngas composition. The process occurs for a fuel sample of a constant weight and known granulation and with a flue gas of known composition used as a gasifying agent. The aim of the laboratory research was to determine the usability of selected biomass fuel for indirect co-firing in power boilers and to build a knowledge base for industrial-size process by defining the process kinetics (time for fuel to remain in the reactor), recommended fuel granulation and process temperature. Presented industrial-size gasification unit has been successfully built in Marcel power plant in Radlin town, Poland. It consist an innovative rotary gasification reactor. Gasification process takes place with use of flue gas from coal and coke-oven fired boiler as a gasifying agent with recirculation of resulting gas (syngas) with combustible components: CO, H 2 , CH 4 . C n H m to the boiler’s combustion chamber. The construction of the reactor allows the use of a wide range of fuels (biomass, industrial waste and municipal waste). This paper presents the results of the reactor tests using coniferous

Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

Energy Technology Data Exchange (ETDEWEB)

Dentz, J.; Henderson, H.; Varshney, K.

2014-09-01

The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.