WorldWideScience

Sample records for boiler cleaning operations

  1. Chemical cleaning of UK AGR boilers

    International Nuclear Information System (INIS)

    For a number of years, the waterside pressure drops across the advanced gas-cooled reactor (AGR) pod boilers have been increasing. The pressure drop increases have accelerated with time, which is the converse behaviour to that expected for rippled magnetite formation (rapid initial increase slowing down with time). Nonetheless, magnetite deposition remains the most likely cause for the increasing boiler resistances. A number of potential countermeasures have been considered in response to the boiler pressure drop increases. However, there was no detectable reduction in the rate of pressure drop increase. Chemical cleaning was therefore considered and a project to substantiate and then implement chemical cleaning was initiated. (authors)

  2. Boiler operator's handbook

    CERN Document Server

    Heselton, Ken

    2004-01-01

    Containing key information for operators and managers of large and small plants, this is an indispensable guide for those at advanced and early stages of their careers, as well as for managers interested in reducing operating expenses.

  3. Evaluation of boiler chemical cleaning techniques

    International Nuclear Information System (INIS)

    The EPRI/SGOG process, which has been selected by Ontario Hydro for use at the Bruce A station, is described. This process consists of alternating iron removal and copper removal steps, the two metals which comprise the bulk of the deposit in the Bruce A SGs. The iron removal solvent consists of ethylenediameinetetraacetic acid (EDTA), hydrazine, ammonium hydroxide and a proprietary corrosion inhibitor CCI-801. The copper removal solvent consists of EDTA, ethylene diamine and hydrogen peroxide. Ontario Hydro proposes to clean a bank of four SGs in parallel employing a total of six copper removal steps and four iron removal steps. Cleaning all eight SGs in a single Bruce A unit will generate 2,200 m3 of liquid waste which will be treated by a wet air oxidation process. The iron and copper sludges will be buried in a landfill site while the liquid waste will be further treated by the Bruce sewage treatment plant. Some ammonia vapour will be generated through the wet air oxidation process and will be vented through a stack on top of the high bay of the spent solvent treatment plant. With the exception of the proprietary corrosion inhibitor, all chemicals that will be employed in the cleaning and waste treatment operations are standard industrial chemicals which are well characterized. No extraordinary hazards are anticipated with their use as long as adequate safety precautions are taken

  4. Device for cleaning regenerative air heaters of a boiler unit

    Energy Technology Data Exchange (ETDEWEB)

    Guzenko, S.I.; Buyevich, V.V.

    1982-01-01

    The device contains injection supersonic nozzles to which live steam of high pressure from the boiler SH is supplied through the reducer. An additional steam heater is connected to the plan arranged in the convective gas line of the boiler. In this case the heat exchanger of steam is heated to temperature excluding its condensation and precipitation of dew of sulfuric acid during injection of the RAH. The use of the proposed device improves the quality of cleaning and makes it possible to abandon stopping of the RAH for stopover water flushing.

  5. Water cleaning of the fire box screens of the PK-14-2 boiler with combustion of shredded peat

    Energy Technology Data Exchange (ETDEWEB)

    Guzenko, S.I.; Vasil' ev, V.V.; Tyurin, E.A.; Novikov, B.P.; Timofeyev, A.P.; Perevezentsev, V.P.

    1981-04-01

    Combustion of shredded peat in the PK-14-2 boiler of the Yaroslav HPP-1 is accompanied by intensive slagging of the furnace screens, with the formation of connected tough deposits, which leads to slagging of the panel steam superheater and the convective steam superheater, limitations on the boiler load and to a decrease in its technico-economic indicators. The AVOD-1BL system for cleaning the fire box using long-range water spraying equipment is an effective means of removing connected and friable deposits forming with combustion of shredded peat. Considering the high concentration of calcium oxide in the ash of shredded peat, the results of studies of slagging and cleaning of fire box screens of the PK-14-2 boiler of the Yaroslav HPP-1 might be of interest in planning boiler units for Berezov coal, and also in operation of boilers operating on Kansko-Achin basin coals.

  6. Steam generator chemical cleaning demonstration test No. 1 in a pot boiler

    International Nuclear Information System (INIS)

    The effectiveness of the Electric Power Research Institute (EPRI Mark I) chemical cleaning solvent process was tested utilizing a 12 tube pot boiler that had previously been fouled and dented under 30 days of high chloride fault chemistry operation. Specifically, the intent of this chemical cleaning test was to: (1) dissolve sludge from the tubesheet, (2) remove non-protective magnetite from dented tube/support crevice regions, and (3) quantify the extent of corrosion of steam generator material during the test. Two laboratory cleaning demonstrations of 191 and 142 hours were performed

  7. Circulating fluidized bed boilers design and operations

    CERN Document Server

    Basu, Prabir

    1991-01-01

    This book provides practicing engineers and students with insight into the design and operation of circulating fluidized bed (CFB) boilers. Through a combination of theoretical concepts and practical experience, this book gives the reader a basic understanding of the many aspects of this subject.Important environmental considerations, including solid waste disposal and predicted emissions, are addressed individually in separate chapters. This book places an emphasis on combustion, hydrodynamics, heat transfer, and material issues, and illustrates these concepts with numerous examples of pres

  8. Basics about online boiler cleaning according to the Schwandorf principle; Grundlagen zur Online-Kesselreinigung nach dem Schwandorfer Prinzip

    Energy Technology Data Exchange (ETDEWEB)

    Krueger, Joerg [VWT Ing.-Buero, Schwandorf (Germany); Krueger, Sascha [IBK-Verfahrenstechnik, Bad Berka (Germany)

    2013-10-01

    In the Schwandorf waste-to-energy (WtE) plant more than ten years ago a wet online boiler cleaning system was developed which has the capability to clean the radiation passes of (WtE-, biomass- and refuse derived fuel (RDF)) boilers without damaging the boiler. During the development it was recognised that the method of atomising the washing agent (water) is highly influencing the effectiveness of cleaning by securing parts of the boiler (membrane walls). (orig.)

  9. Modeling operation mode of pellet boilers for residential heating

    Science.gov (United States)

    Petrocelli, D.; Lezzi, A. M.

    2014-11-01

    In recent years the consumption of wood pellets as energy source for residential heating lias increased, not only as fuel for stoves, but also for small-scale residential boilers that, produce hot water used for both space heating and domestic hot water. Reduction of fuel consumption and pollutant emissions (CO, dust., HC) is an obvious target of wood pellet boiler manufacturers, however they are also quite interested in producing low- maintenance appliances. The need of frequent maintenance turns in higher operating costs and inconvenience for the user, and in lower boiler efficiency and higher emissions also. The aim of this paper is to present a theoretical model able to simulate the dynamic behavior of a pellet boiler. The model takes into account many features of real pellet boilers. Furthermore, with this model, it is possible to pay more attention to the influence of the boiler control strategy. Control strategy evaluation is based not only on pellet consumption and on total emissions, but also on critical operating conditions such as start-up and stop or prolonged operation at substantially reduced power level. Results are obtained for a residential heating system based on a wood pellet boiler coupled with a thermal energy storage. Results obtained so far show a weak dependence of performance in terms of fuel consumption and total emissions on control strategy, however some control strategies present some critical issues regarding maintenance frequency.

  10. The simulation of the hot boiler chemical clean (Siemens Process) in Pickering NGS 'B'

    International Nuclear Information System (INIS)

    A great insight of the most critical evolutions of the Hot Boiler Chemical Clean process prior to its application in PNGS 'B' was obtained with a number of models of the Heat Transport System. The simulated evolutions included the HTS warm up to a temperature of 170oC, HTS temperature and pressure control at 170oC and 4.1 MPa(a), respectively, with the Shutdown Cooling System operating in Warm Up Mode in conjunction with high Feed and Bleed flows and the Bleed Cooler, and the HTS pressure and temperature transients during the ASRVs venting of the Iron Step. Excellent agreement was obtained amongst the different numerical predictions and the data gathered during the actual HBCC of the Steam Generators of Unit 5. (author)

  11. Operator's Manual, Boiler Room Operations and Maintenance. Supplement A, Air Pollution Training Institute Self-Instructional Course SI-466.

    Science.gov (United States)

    Environmental Protection Agency, Research Triangle Park, NC. Air Pollution Training Inst.

    This Operator's Manual is a supplement to a self-instructional course prepared for the United States Environmental Protection Agency. This publication is the Boiler Room Handbook for operating and maintaining the boiler and the boiler room. As the student completes this handbook, he is putting together a manual for running his own boiler. The…

  12. Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

    Directory of Open Access Journals (Sweden)

    Belošević Srđan V.

    2016-01-01

    Full Text Available Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by combustion modifications in the 350 MWe Kostolac B boiler furnace, tangentially fired by pulverized Serbian lignite, is investigated in the paper. Numerical experiments were done by an in-house developed three-dimensional differential comprehensive combustion code, with fuel- and thermal-NO formation/destruction reactions model. The code was developed to be easily used by engineering staff for process analysis in boiler units. A broad range of operating conditions was examined, such as fuel and preheated air distribution over the burners and tiers, operation mode of the burners, grinding fineness and quality of coal, boiler loads, cold air ingress, recirculation of flue gases, water-walls ash deposition and combined effect of different parameters. The predictions show that the NOx emission reduction of up to 30% can be achieved by a proper combustion organization in the case-study furnace, with the flame position control. Impact of combustion modifications on the boiler operation was evaluated by the boiler thermal calculations suggesting that the facility was to be controlled within narrow limits of operation parameters. Such a complex approach to pollutants control enables evaluating alternative solutions to achieve efficient and low emission operation of utility boiler units. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in

  13. Strength advance design of boiler components for DSS operation

    Energy Technology Data Exchange (ETDEWEB)

    Shimada, Tsuyoshi; Tsuta, Toshio; Yamaji, Seiichi; Miyoshi, Teiichi (Kawasaki Heavy Industries Ltd., Kobe, (Japan))

    1989-08-20

    The thermal power plants in the future are expected to operate under such medium loads as LNG, petroleum and coal burning. As a result, frequent start-ups at night (DSS operation) and week-end stops (WSS operation), etc. are conducted: sliding pressure operation system is adopted to reduce the thermal stress at the turbine and to improve the plant efficiency at partial load operation; this causes a rapid temperture change which gives rise to big thermal stress at various points of the boiler causing wide fatigue damage at the center of the stress. Simultneously, the creep damage at high temperature progresses by time. In order to attain sufficient life for the planned operation mode at the design of various boiler points, improvements have been conducted at internal bore edge of a thick cylinder, shape of the fin end piece, furnace/horizontal flue corner part and the attached metal pieces for enhancing the reliability. 1 ref., 9 figs., 1 tab.

  14. Innovative clean coal technology (ICCT): demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NOx) emission from high-sulfur, coal-fired boilers - economic evaluation of commercial-scale SCR applications for utility boilers

    International Nuclear Information System (INIS)

    This report presents the results of an economic evaluation produced as part of the Innovative Clean Coal Technology project, which demonstrated selective catalytic reduction (SCR) technology for reduction of NOx emissions from utility boilers burning U.S. high-sulfur coal. The document includes a commercial-scale capital and O ampersand M cost evaluation of SCR technology applied to a new facility, coal-fired boiler utilizing high-sulfur U.S. coal. The base case presented herein determines the total capital requirement, fixed and variable operating costs, and levelized costs for a new 250-MW pulverized coal utility boiler operating with a 60-percent NOx removal. Sensitivity evaluations are included to demonstrate the variation in cost due to changes in process variables and assumptions. This report also presents the results of a study completed by SCS to determine the cost and technical feasibility of retrofitting SCR technology to selected coal-fired generating units within the Southern electric system

  15. Low excess air operations of oil boilers

    Energy Technology Data Exchange (ETDEWEB)

    Butcher, T.A.; Celebi, Y.; Litzke, Wai Lin [Brookhaven National Labs., Upton, NY (United States)

    1997-09-01

    To quantify the benefits which operation at very low excess air operation may have on heat exchanger fouling BNL has recently started a test project. The test allows simultaneous measurement of fouling rate, flue gas filterable soot, flue gas sulfuric acid content, and flue gas sulfur dioxide.

  16. A mathematical model for optimized operation and control in a CDQ-Boiler system

    Institute of Scientific and Technical Information of China (English)

    De Wang; Tao Yang; Zhi Wen; Junxiao Feng; Ning Kong; Qin Wang; Weimin Wang

    2005-01-01

    Based on analyzing the thermal process of a CDQ (coke dry quenching)-Boiler system, the mathematical model for optimized operation and control in the CDQ-Boiler system was developed. It includes a mathematical model for heat transferring process in the CDQ unit, a mathematical model for heat transferring process in the boiler and a combustion model for circulating gas in the CDQ-Boiler system. The model was verified by field data, then a series of simulations under several typical operating conditions of CDQ-Boiler were carried on, and in tum, the online relation formulas between the productivity and the optimal circulating gas, and the one between the productivity and the optimal second air, were achieved respectively. These relation equations have been successfully used in a CDQ-Boiler computer control system in the Baosteel, to realize online optimized guide and control, and meanwhile high efficiency in the CDQ-Boiler system has been achieved.

  17. Review of conditions for reliable boiler operation; Bedingungen fuer einen zuverlaessigen Kesselbetrieb

    Energy Technology Data Exchange (ETDEWEB)

    Stodola, J.

    1999-08-01

    This paper discusses fundamentals of corrosion protection in boilers, different boiler water treatments used by the utility industry to achieve this objective as well as limitations boiler designs may impose on long term boiler performance. The purpose there is to determine whether chemists have the ability to guarantee reliable and problem free operation of any boiler. (orig.) [German] Dieser Artikel diskutiert die Grundlagen des Korrosionsschutzes in Kesseln, die verschiedenen von den Kraftwerken angewandten Kesselwasser-Fahrweisen und die Auswirkung der Kesselauslegung auf das langfristige Kesselverhalten. Es wird ueberlegt, ob Chemiker einen zuverlaessigen und problemfreien Betrieb eines jeden Kessels garantieren koennen. (orig.)

  18. New source performance standards for industrial boilers. Volume 2. Review of industry operating practices

    Energy Technology Data Exchange (ETDEWEB)

    Bryan, R.J.; Weisenberg, I.J.; Wilson, K.

    1980-09-01

    The applicability is evaluated of several possible versions of a revised New Source Performance Standards (NSPS) for industrial boilers to boilers that are operated according to typical industry practices. A survey of operating practices is presented, and it is concluded that an NSPS that includes too high a percent removal requirement for SO/sub 2/ (90%) might be excessively costly and cause operating problems for the industrial operator. More field evaluations of low excess air and low Btu gasification are required to validate these techniques for pollution control under industrial boiler operating conditions. The cost of two small boilers with no SO/sub 2/ controls was less than one large boiler of twice the capacity with SO/sub 2/ controls. The annual cost of operating and maintaining the control system accounted for the difference.

  19. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    Energy Technology Data Exchange (ETDEWEB)

    Fabienne Chatel-Pelage

    2003-10-01

    This document reviews the work performed during the quarter July--September 2003. Significant progress has been made in Task 1 (Site Preparation), Task 2 (Test performance) and Task 3 (Techno-Economic Study) of the project: the site preparation has been completed, two weeks of tests have been performed and the power generating units to be compared from an economical standpoint have been selected and accurately described. In the experimental part of this effort (task1), the partners in this project demonstrated the feasibility of 100% air replacement with O{sub 2}-enriched flue gas on 1.5MW coal-fired boiler. The air infiltration have been reduced to approximately 5% of the stoichiometry, enabling to reach around 70% of CO{sub 2} in the flue gases. Higher air in-leakage reduction is expected using alternative boiler operating procedure in order to achieve higher CO{sub 2} concentration in flue gas for further sequestration or reuse. The NO{sub x} emissions have been shown considerably lower in O{sub 2}-fired conditions than in air-baseline, the reduction rate averaging 70%. An additional week of tests is scheduled mid October 2003 for combustion parameter optimization, and some more days of operation will be dedicated to mercury emission measurement and heat transfer characterization. Out of the $485k already allocated in this project, $300k has been spent and reported to date, mainly in site preparation ({approx}$215k) and test performance ({approx}$85k). In addition to DOE allocated funds, to date approximately $240k has been cost-shared by the participants, bringing the total project cost up to $540k as on September 30, 2003.

  20. High frequency pneumatic vibrator to clean the heating surfaces of boiler units

    Energy Technology Data Exchange (ETDEWEB)

    Byalik, E.I.; Kulakov, M.M.; Guzenko, S.I.; Vishnevetskii, A.I.

    1977-02-01

    The design, operation, and performance of a high-frequency cooled pneumatic vibrator with directional, i.e., axial agitation, action for removal of external deposits from boiler heating surfaces are described. In comparison with the electric-powered mechanical vibrators widely used at power stations, the pneumatic vibrator with the same driving force creates double the acceleration, has weight of 2 to 3 times less, is safer for operation under conditions of high temperature, moisture and pollution and permits smooth regulation of the frequency of the oscillations, thus avoiding dangerous resonance phenomena in parts of the system subject to vibration. For reliable and efficient operation of the pneumatic vibrator it is necessary to maintain an air pressure ahead of it of not less than 4 kgF/cm/sup 2/. At a vibration plate temperature of over 60/sup 0/C it is necessary to use water cooling of the vibrator housing. (LCL)

  1. 40 CFR Table 3 to Subpart Ddddd of... - Operating Limits for Boilers and Process Heaters With Mercury Emission Limits and Boilers and...

    Science.gov (United States)

    2010-07-01

    ... Process Heaters With Mercury Emission Limits and Boilers and Process Heaters That Choose To Comply With... Heaters With Mercury Emission Limits and Boilers and Process Heaters That Choose To Comply With the... operating limits: If you demonstrate compliance with applicable mercury and/or total selected...

  2. Are Breast Surgical Operations Clean or Clean Contaminated?

    Science.gov (United States)

    Kataria, Kamal; Bagdia, Amit; Srivastava, Anurag

    2015-12-01

    The breast surgeries are classically taught as clean surgical procedures. The infection rates following breast surgery ranges from 3 to 15 %, which is much higher than infection rates after clean surgery (ranging from 1.5 to 3 %). This high infection rate following breast surgery can be explained by opening of the ductal system to outside world through nipple similar to the gastrointestinal and genitourinary system. We conducted a systematic review of infection following breast surgeries. We searched various randomized controlled trials, meta-analysis, and Cochrane Reviews over PubMed and Medline via the Internet. These evidences were found to support the thesis, "Breast surgeries need to be reclassified as clean-contaminated". We recommend the use of prophylactic antibiotics in breast surgery.

  3. Cleaning of biomass derived product gas for engine applications and for co-firing in PC-boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E.; Staahlberg, P.; Laatikainen-Luntama, J. [VTT Energy, Espoo (Finland). Energy Production Technologies] [and others

    1997-10-01

    The conventional fluidized-bed combustion has become commercially available also to relatively small scale (5 MWe), but this technology has rather low power-to-heat ratio and consequently it`s potential is limited to applications where district or process heat is the main product. Thus, there seems to be a real need to develop more efficient methods for small-scale power production from biomass. Gasification diesel power plant is one alternative for the small-scale power production, which has clearly higher power-to-heat ratio than can be reached in conventional steam cycles. The main technical problem in this process is the gas cleaning from condensable tars. In addition to the diesel-power plants, there are several other interesting applications for atmospheric-pressure clean gas technology. One alternative for cost-effective biomass utilization is co-firing of biomass derived product gas in existing pulverized coal fired boilers (or other types of boilers and furnaces). The aim of the project is to develop dry gas cleaning methods for gasification-diesel power plants and for other atmospheric-pressure applications of biomass and waste gasification. The technical objectives of the project are as follows: To develop and test catalytic gas cleaning methods for engine. To study the removal of problematic ash species of (CFE) gasification with regard to co-combustion of the product gas in PC boilers. To evaluate the technical and economical feasibility of different small-scale power plant concepts based on fixed-bed updraft and circulating fluidized- bed gasification of biomass and waste. (orig.)

  4. Advanced, Low/Zero Emission Boiler Design and Operation

    Energy Technology Data Exchange (ETDEWEB)

    Babcock/Wilcox; Illinois State Geological; Worley Parsons; Parsons Infrastructure/Technology Group

    2007-06-30

    In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

  5. Removal of External Deposits on Boiler Tubes

    Directory of Open Access Journals (Sweden)

    C. P. De

    1970-07-01

    Full Text Available The superheater tubes in Port and Starboard boilers were found to have completely clogged by heavy deposits, which on analysis mainly vanadium pentoxide and sodium sulphmatter. The cleaning of the deposits was accomplished by alternate spraying with 15-20 per cent hydrogen peroxide and washing with hot water jets. Over the past two years, since the date of cleaning, the IN ship is operating without any trouble in the boilers.

  6. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    Energy Technology Data Exchange (ETDEWEB)

    Fabienne Chatel-Pelage

    2004-01-01

    This document reviews the work performed during the quarter October-December 2003. Task 1 (Site Preparation) had been completed in the previous reporting period. In this reporting period, one week of combustion parameters optimization has been performed in Task 2 (experimental test performance) of the project. Under full-oxy conditions (100% air replacement with O{sub 2}-enriched flue gas) in 1.5MW{sub th} coal-fired boiler, the following parameters have been varied and their impact on combustion characteristics measured: the recirculated flue gas flow rate has been varied from 80% to 95% of total flue gas flow, and the total oxygen flow rate into the primary air zone of the boiler has been set to levels ranging from 15% to 25% of the total oxygen consumption in the overall combustion. In current reporting period, significant progress has also been made in Task 3 (Techno-Economic Study) of the project: mass and energy balance calculations and cost assessment have been completed on plant capacity of 533MW{sub e} gross output while applying the methodology described in previous reporting periods. Air-fired PC Boiler and proposed Oxygen-fired PC Boiler have been assessed, both for retrofit application and new unit. The current work schedule is to review in more details the experimental data collected so far as well as the economics results obtained on the 533MWe cases, and to develop a work scope for the remainder of the project. Approximately one week of pilot testing is expected during the first quarter of 2004, including mercury emission measurement and heat transfer characterization. The project was on hold from mid-November through December 2003 due to non-availability of funds. Out of the {approx}$785k allocated DOE funds in this project, $497k have been spent to date ($480 reported so far), mainly in site preparation, test performance and economics assessment. In addition to DOE allocated funds, to date approximately $330k has been cost-shared by the

  7. Hydrofluoric acid chemical cleaning for running boiler WU Lierong, SHENG Peng%直流锅炉氢氟酸化学清洗

    Institute of Scientific and Technical Information of China (English)

    吴列荣; 盛鹏

    2012-01-01

    本文介绍了运行直流锅炉采用氢氟酸半闭半循环化学清洗方法的工艺特点、控制方法等,详细叙述了化学清洗过程,通过清洗效果比较,说明了半闭半循环化学清洗方法的优势,炎同类型锅炉进行氢氟酸化学清洗提供了经验借鉴。%This article described the run Boiler process characteristics of hydrofluoric acid semi-closed cycle chemical cleaning method, the control method described in detail the chemical cleaning process, cleaning effect, indicating that the advantages of semi-closed cycle chemical cleaning method, for the HF chemical cleaning of the same type of boiler to provide the experience.

  8. Flue gas cleaning for co-combustion of waste in biomass boilers 10-25 MW; Roekgasrening vid samfoerbraenning i biobraenslepannor i storleken 10-25 MW

    Energy Technology Data Exchange (ETDEWEB)

    Gyllenhammar, Marianne; Larsson, Sara [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

    2003-11-01

    Incineration of waste fuel in existing biomass boilers in the power range 10-25 MW is not very common in Sweden today. With increasing waste streams it will be interesting to use such fuel also in these types of boilers. This report gives a description of which regulations you have to comply with when you start to burn waste fuel, the increasing costs it will bring, and different types of flue gas cleaning equipment that are available. For existing boilers the EC-directive for incineration of waste will have to be implemented from 2005. Newly built boilers have to implement the directive from the start. The new requirements that have to be met for co-combustion plants are: The flue gas has to have a temperature of 850 deg C or more for at least two seconds in the combustion chamber. Exceptions can be allowed, but then the emission limit for CO for waste combustion must be met. The emission limit will then be 50 mg/Nm{sup 3} at 11 % O{sub 2}. Exceptions can be allowed for fluid-bed combustion if 100 mg/Nm{sup 3} at 11 % O{sub 2} as a hourly average can be met. There has to be a fuel handling system that automatically stops the waste flow if the temperature drops below 850 deg C, or when any of the emission limit values are exceeded. Some operating parameters have to be measured continuously. Emission limit values for dust, TOC, HCl, HF, SO{sub 2}, NO{sub x}, CO, metals, dioxins and furans. Increased documentation, reporting and control. This report has been focusing on how to meet the regulations on emissions to air. Following conclusions have been drawn: To avoid exceeding the limit value for dust emission a bag filter or an electric precipitator will be needed. Multi-cyclones are not enough. If the limit value for dust is met, the limit value of metals will also be met. To avoid exceeding the limit value for chloride a flue gas condenser/scrubbing tower or a dry flue gas cleaning system is needed, if the waste fuel is not very low in chloride. With a low sulphur

  9. Capital and operating costs for industrial boilers. Final report Apr-Jun 79

    Energy Technology Data Exchange (ETDEWEB)

    Gibbs, L.L.; AbrahaM, J.P.; Noe, N.D.; Forste, D.S.; Kimball, H.T.

    1979-06-01

    The report provides estimates of capital and operating costs for industrial boilers. Costs are related to the type of fuel fired, firing design and rated capacity. Both package and field-erected boilers are evaluated. Fuels considered include coal, residual oil, distillate oil and natural gas. Firing designs for coal include underfeed-stoker, spreader-stoker and pulverized. Rated capacities range from 15(10 to the 6th)Btu/hr for oil and gas to 700(10 to the 6th)Btu/hr for coal. Costs are developed on a study estimate basis. Individual boiler cost estimates were plotted and cost equations developed for total equipment, installation (direct and indirect) and operating costs (variable and fixed).

  10. Analysis of Boiler Operational Variables Prior to Tube Leakage Fault by Artificial Intelligent System

    Directory of Open Access Journals (Sweden)

    Al-Kayiem Hussain H.

    2014-07-01

    Full Text Available Steam boilers are considered as a core of any steam power plant. Boilers are subjected to various types of trips leading to shut down of the entire plant. The tube leakage is the worse among the common boiler faults, where the shutdown period lasts for around four to five days. This paper describes the rules of the Artificial Intelligent Systems to diagnosis the boiler variables prior to tube leakage occurrence. An Intelligent system based on Artificial Neural Network was designed and coded in MATLAB environment. The ANN was trained and validated using real site data acquired from coal fired power plant in Malaysia. Ninety three boiler operational variables were identified for the present investigation based on the plant operator experience. Various neural networks topology combinations were investigated. The results showed that the NN with two hidden layers performed better than one hidden layer using Levenberg-Maquardt training algorithm. Moreover, it was noticed that hyperbolic tangent function for input and output nodes performed better than other activation function types.

  11. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    Energy Technology Data Exchange (ETDEWEB)

    Ovidiu Marin; Fabienne Chatel-Pelage

    2003-07-01

    This document reviews the work performed during the quarter April-June 2003. The main focus of this quarter has been the site preparation (task 1) for the test campaign scheduled in September/October 2003. Task 3 (Techno-economical assessment) has also been initiated while selecting the methodology to be used in the economics analysis and specifying the plants to be compared: In Task 1 (Site Preparation), the process definition and design activities have been completed, the equipment and instruments required have been identified, and the fabrication and installation activities have been initiated, to implement the required modifications on the pilot boiler. As of today, the schedule calls for completion of construction by late-July. System check-down is scheduled for the first two weeks of August. In Task 2 (Combustion and Emissions Performance Optimization), four weeks of testing are planned, two weeks starting second half of August and two weeks starting at the end of September. In Task 3 (Techno-Economic Study), the plants to be evaluated have been specified, including baseline cases (air fired PC boilers with or without CO{sub 2} capture), O{sub 2}-fired cases (with or without flue gas recirculation) and IGCC cases. Power plants ranging from 50 to 500MW have been selected and the methodology to be used has been described, both for performance evaluation and cost assessment. The first calculations will be performed soon and the first trends will be reported in the next quarter. As part of Task 5 (Project Management & Reporting), the subcontract between Babcock&Wilcox and American Air Liquide has been finalized. The subcontract between ISGS and American Air Liquide is in the final stages of completion.

  12. MEMS-Based Boiler Operation from Low Temperature Heat Transfer and Thermal Scavenging

    Directory of Open Access Journals (Sweden)

    Leland Weiss

    2012-04-01

    Full Text Available Increasing world-wide energy use and growing population growth presents a critical need for enhanced energy efficiency and sustainability. One method to address this issue is via waste heat scavenging. In this approach, thermal energy that is normally expelled to the environment is transferred to a secondary device to produce useful power output. This paper investigates a novel MEMS-based boiler designed to operate as part of a small-scale energy scavenging system. For the first time, fabrication and operation of the boiler is presented. Boiler operation is based on capillary action that drives working fluid from surrounding reservoirs across a heated surface. Pressure is generated as working fluid transitions from liquid to vapor in an integrated steamdome. In a full system application, the steam can be made available to other MEMS-based devices to drive final power output. Capillary channels are formed from silicon substrates with 100 µm widths. Varying depths are studied that range from 57 to 170 µm. Operation of the boiler shows increasing flow-rates with increasing capillary channel depths. Maximum fluid mass transfer rates are 12.26 mg/s from 170 µm channels, an increase of 28% over 57 µm channel devices. Maximum pressures achieved during operation are 229 Pa.

  13. Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

    OpenAIRE

    Belošević Srđan V.; Tomanović Ivan D.; Crnomarković Nenad Đ.; Milićević Aleksandar R.; Tucaković Dragan R.

    2016-01-01

    Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by c...

  14. LHC abort gap cleaning studies during luminosity operation

    CERN Document Server

    Bartmann, W; Bracco, C; Bravin, E; Goddard, B; Höfle, W; Jacquet, D; Jeff, A; Kain, V; Meddahi, M; Roncarolo, F; Uythoven, J; Valuch, D; Gianfelice-Wendt, E

    2012-01-01

    The presence of significant intensities of un-bunched beam is a potentially serious issue in the LHC. Procedures using damper kickers for cleaning both the Abort Gap (AG) and the buckets targeted for injection, are currently in operation at flat bottom. Recent observations of relatively high population of the AG during physics runs brought up the need for AG cleaning during luminosity operation. In this paper the results of experimental studies performed in October 2011 are presented.

  15. AVESTAR Center for clean energy plant operators of the future

    Energy Technology Data Exchange (ETDEWEB)

    Zitney, S.

    2012-01-01

    Clean energy plants in the modern grid era will increasingly exploit carbon capture, utilization, and storage (CCUS), fuel/product flexibility, and load following. Integrated power/process plants will require next generation of well-trained engineering and operations professionals. High-fidelity dynamic simulators are well suited for training, education, and R&D on clean energy plant operations. Combining Operator Training System (OTS) with 3D virtual Immersive Training System (ITS) enables simultaneous training of control room and plant field operators of the future. Strong collaboration between industry, academia, and government is required to address advanced R&D challenges. AVESTAR Center brings together simulation technology and world-class expertise focused on accelerating development of clean energy plants and operators of the future.

  16. Steam boilers: process models for improved operation and design

    NARCIS (Netherlands)

    Ahnert, F.

    2007-01-01

    Biomass combustion can be an economic way to contribute to the reduction of CO2 emissions, which are a main suspect of the so-called greenhouse effect. In order to promote a widespread utilization of biomass combustion, operational problems like fuel treatment, slagging, fouling and corrosion have t

  17. Drying Milk With Boiler Exhaust

    Science.gov (United States)

    Broussard, M. R.

    1984-01-01

    Considerable energy saved in powdered-milk industry. Only special requirement boiler fired with natural gas or other clean fuel. Boiler flue gas fed to spray drier where it directly contacts product to be dried. Additional heat supplied by auxillary combustor when boiler output is low. Approach adaptable to existing plants with minimal investment because most already equipped with natural-gas-fired boilers.

  18. Effect of a condensation utilizer on the operation of steam and hot-water gas-fired boilers

    Science.gov (United States)

    Ionkin, I. L.; Ragutkin, A. V.; Roslyakov, P. V.; Supranov, V. M.; Zaichenko, M. N.; Luning, B.

    2015-05-01

    Various designs for condensation utilizers of the low-grade heat of furnace gases that are constructed based on an open-type heat exchanger are considered. Computational investigations are carried out for the effect of the condensation utilizer with tempering and moistening of air on the operation of steam and hot-water boilers burning natural gas. The investigations are performed based on the predeveloped adequate calculating models of the steam and hot-water boilers in a Boiler Designer program complex. Investigation results for TGM-96B and PTVM-120 boilers are given. The enhancement of the operation efficiency of the condensation utilizer can be attained using a design with tempering and moistening of air supplied to combustion that results in an insignificant increase in the temperature of waste gases. This has no effect on the total operation efficiency of the boiler and the condenser unit, because additional losses with waste gases are compensated owing to the operation of the last. The tempering and moistening of air provide a substantial decrease in the temperature in the zone of active combustion and shortening the nitrogen oxide emission. The computational investigations show that the premoistening of air supplied to combustion makes the technical and economic efficiency of boilers operating with the Condensation Utilizer no worse.

  19. Innovative clean coal technology (ICCT): demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emission from high-sulfur, coal-fired boilers - economic evaluation of commercial-scale SCR applications for utility boilers

    Energy Technology Data Exchange (ETDEWEB)

    Healy, E.C.; Maxwell, J.D.; Hinton, W.S.

    1996-09-01

    This report presents the results of an economic evaluation produced as part of the Innovative Clean Coal Technology project, which demonstrated selective catalytic reduction (SCR) technology for reduction of NO{sub x} emissions from utility boilers burning U.S. high-sulfur coal. The document includes a commercial-scale capital and O&M cost evaluation of SCR technology applied to a new facility, coal-fired boiler utilizing high-sulfur U.S. coal. The base case presented herein determines the total capital requirement, fixed and variable operating costs, and levelized costs for a new 250-MW pulverized coal utility boiler operating with a 60-percent NO{sub x} removal. Sensitivity evaluations are included to demonstrate the variation in cost due to changes in process variables and assumptions. This report also presents the results of a study completed by SCS to determine the cost and technical feasibility of retrofitting SCR technology to selected coal-fired generating units within the Southern electric system.

  20. Thermalhydraulic assessment of the Pickering NGS 'B' feed and bleed system for the hot boiler chemical clean (Siemens Process)

    International Nuclear Information System (INIS)

    The Hot Boiler Chemical Clean (HBCC) process from Siemens, to be used in PNGS, requires that the Heat Transport System (HTS) temperature be maintained in the range 160 to 170 oC for several days. To achieve these thermalhydraulic condition, the core decay power and the pump power of the main circulating pumps in a 3-3 configuration are employed to warm up the HTS from approximately 38 oC to 170 oC. At this point, high Bleed bias is applied to the signal of the HTS pressure controller to provide high Feed and Bleed flows, which are used to control the HTS temperature by means of the Bleed Cooler. To address any concern posed by these infrequently used HTS thermalhydraulic conditions, a detailed thermalhydraulic model of the Feed and Bleed System, that also includes the Gland Supply, Gland Return and Purification systems, was developed for the TUF code to determine the suitability of the Feed and Bleed System to conduct the HBCC. The model was then used to estimate the parameters such as Feed and Bleed flows, valve openings, pressure and temperature distributions throughout the Feed and Bleed System required for the application of HBCC. (author)

  1. 260t/h circulating fluidized bed boiler cleaning practices%260t/h循环流化床锅炉清洗实践

    Institute of Scientific and Technical Information of China (English)

    吴新汩; 杨次雄

    2012-01-01

    This paper circulating fluidized bed boiler(CFB) boiler water system new cleaning purposes,washing circuit set,get ready to work before cleaning,washing steps,the cleaning process of testing,cleaning quality assessment for a specific discussion.%本文对循环流化床锅炉(CFB)新建锅炉汽水系统的清洗目的、清洗回路的设置、清洗前得准备工作、清洗步骤、清洗过程的检测、清洗质量的评定进行了具体的论述。

  2. Remaining Life Analysis of Boiler Tubes on Behalf of Hoop Stresses Produced During Operation of Power Plant

    Directory of Open Access Journals (Sweden)

    Mohd. Zeeshan Gauri

    2014-07-01

    Full Text Available Boiler tube material plays an important role in efficient power generation from a fossil fuel power plant. In order to meet out the gap between fluids to increase heat available per unit mass flow of steam. Waste heat utilization phenomenon is a big challenge on fossil fuel power plants as after use of high grade coal in thermal power plants the efficiency of power plants is not at the level of required value. Clean and efficient power generation with economical aspects is the basic need of growing power generation plants to justify the quality of power and clean power generation. Life analysis technique to calculate remaining life of boiler tubes at critical zones of high temperature requires much attention and is an important hypothesis in research field. Generation of repetitive and fluctuating stress during flow of high temperature and pressure fluid require proper attention on the methodology to be used to calculate the efficiency of system and absorption efficiency of tube material. In this paper complete mathematical analysis of boiler tubes is conducted for calculation of remaining life of boiler tubes, Hoop stress values are calculated and used with mathematical tool to calculate the efficiency. Hoop stress based calculation of efficiency is more reliable and may give more accurate and practical aspects based results.

  3. Operation corrosion test of austenitic steel bends for supercritical coal boilers

    Directory of Open Access Journals (Sweden)

    Cizner J.

    2016-03-01

    Full Text Available Corrosion tests of both annealed and not annealed bends of HR3C and S304H steels in operation conditions of black and brown coal combustion boilers in EPRU and EDE. After a long-term exposure, the samples were assessed gravimetrically and metallographically. The comparison of annealed and unannealed states showed higher corrosion rates in the annealed state; corrosion of the sample surface did not essentially differ for compression and tensile parts of the beams. Detailed assessment of both steels is described in detail in this study.

  4. Remaining Life Analysis of Boiler Tubes on Behalf of Hoop Stresses Produced During Operation of Power Plant

    OpenAIRE

    Mohd. Zeeshan Gauri; Kavita Sankhala

    2014-01-01

    Boiler tube material plays an important role in efficient power generation from a fossil fuel power plant. In order to meet out the gap between fluids to increase heat available per unit mass flow of steam. Waste heat utilization phenomenon is a big challenge on fossil fuel power plants as after use of high grade coal in thermal power plants the efficiency of power plants is not at the level of required value. Clean and efficient power generation with economical aspects is the...

  5. Thermal-hydraulic modeling of the steady-state operating conditions of a fire-tube boiler

    Directory of Open Access Journals (Sweden)

    Rahmani Ahmed

    2009-01-01

    Full Text Available In this work, we are interested to simulate the thermal-hydraulic behavior of three-pass type fire-tube boiler. The plant is designed to produce 4.5 tons per hour of saturated steam at 8 bar destined principally for heating applications. A calculation program is developed in order to simulate the boiler operation under several steady-state operating conditions. This program is based upon heat transfer laws between hot gases and the fire-tube internal walls. In the boiler combustion chamber, the heat transfer has been simulated using the well-stirred furnace model. In the convection section, heat balance has been carried out to estimate the heat exchanges between the hot gases and the tube banks. The obtained results are compared to the steady-state operating data of the considered plant. A comparative analysis shows that the calculation results are in good agreement with the boiler operating data. Furthermore, a sensitivity study has been carried out to assess the effects of input parameters, namely the fuel flow rate, air excess, ambient temperature, and operating pressure, upon the boiler thermal performances.

  6. AVESTAR Center for Operational Excellence of Clean Energy Plants

    Energy Technology Data Exchange (ETDEWEB)

    Zitney, Stephen

    2012-01-01

    To address challenges in attaining operational excellence for clean energy plants, the U.S. Department of Energy's National Energy Technology Laboratory has launched a world-class facility for Advanced Virtual Energy Simulation Training and Research (AVESTAR{trademark}). The AVESTAR Center brings together state-of-the-art, real time,high-fidelity dynamic simulators with operator training systems and 3D virtual immersive training systems into an integrated energy plant and control room environment. This presentation will highlight the AVESTAR Center simulators, facilities, and comprehensive training, education, and research programs focused on the operation and control of high-efficiency, near-zero-emission energy plants.

  7. AVESTAR Center for Operational Excellence of Clean Energy Plants

    Energy Technology Data Exchange (ETDEWEB)

    Zitney, Stephen

    2012-05-01

    To address challenges in attaining operational excellence for clean energy plants, the U.S.Department of Energy’s National Energy Technology Laboratory has launched a world-class facility for Advanced Virtual Energy Simulation Training and Research (AVESTAR™). The AVESTAR Center brings together state-of-the-art, real time,high-fidelity dynamic simulators with operator training systems and 3D virtual immersive training systems into an integrated energy plant and control room environment. This presentation will highlight the AVESTAR Center simulators, facilities, and comprehensive training, education, and research programs focused on the operation and control of high-efficiency, near-zero-emission energy plants.

  8. Design, construction and operating experience of boilers at Wylfa power station

    International Nuclear Information System (INIS)

    The report will describe the boilers, but will emphasise the problems encountered and the solutions. The boilers are 'once through' with start up drums. Some redundancy was provided but this advantage was lost due to downrating of gas temperature. The boilers are carbon steel suspended plattens (992 per reactor) tightly packed in the annular space between the core shielding and the spherical wall of the pressure vessel. This construction denies access to repair tube leaks. when a leak occurs the faulty platten has to be plugged off. This is done with the reactor at 60% power. The process will be described. Reactor 1 commenced operation in 1971, Reactor 2 in June 1971. Between 1972 and May 1984 21 leaks occurred which resulted in a major shutdown for investigation. This revealed the leaks were caused by gas flow induced vibration resulting in fretting of tubes in clips. Restraints and additional clamps were fitted. This has been successful but the modifications were extensive and in very difficult working conditions, the Reactor being shut down until May 1976. A family of leaks adjacent to personnel access ways commenced in Reactor 1 in 1975 which was later identified as erosion/corrosion on the water/steam side caused by the feed flow instability. This problem is common to both Reactors. Various modifications have been applied. Redistribution of feed flow using orifice plates and ferrules was only temporarily successful. Following extensive rig testing the feed water has been dosed with amino methyl proponal (AMP) since September 1983 with an immediate and sustained reduction in the leak rate. The amine provides protection through the steam/water phase. Rig testing continues to attain a better understanding of the erosion/corrosion. (author)

  9. Method and algorithm of ranking boiler plants at block electric power stations by the criterion of operation reliability and profitability

    Science.gov (United States)

    Farhadzadeh, E. M.; Muradaliyev, A. Z.; Farzaliyev, Y. Z.

    2015-10-01

    A method and an algorithm of ranking of boiler installations based on their technical and economic indicators are proposed. One of the basic conditions for ranking is the independence of technical and economic indicators. The assessment of their interrelation was carried out with respect to the correlation rate. The analysis of calculation data has shown that the interrelation stability with respect to the value and sign persists only for those indicators that have an evident relationship between each other. One of the calculation steps is the normalization of quantitative estimates of technical and economic indicators, which makes it possible to eliminate differences in dimensions and indicator units. The analysis of the known methods of normalization has allowed one to recommend the relative deviation from the average value as a normalized value and to use the arithmetic mean of the normalized values of independent indicators of each boiler installation as an integrated index of performance reliability and profitability. The fundamental differences from the existing approach to assess the "weak components" of a boiler installation and the quality of monitoring of its operating regimes are that the given approach takes into account the reliability and profitability of the operation of all other analogous boiler installations of an electric power station; it also implements competing elements with respect to the quality of control among the operating personnel of separate boiler installations and is aimed at encouraging an increased quality of maintenance and repairs.

  10. The creep life of superheater and reheater tubes under varying pressure conditions in operational boilers

    International Nuclear Information System (INIS)

    The first of each manufacturer's 500 MW boilers supplied to the CEGB (Central Electricity Generating Board) have been subjected to an extensive programme of tests for performance optimization and safe operation. Around 250 thermocouples on superheater and reheater tubes have in each case been monitored as part of the exercise. The readings are corrected and used to compute creep rupture damage based on internationally agreed stress rupture data and a simple cumulative damage concept. Comparison of the design creep rupture life and the cumulative life consumed has in several applications been invaluable in influencing operating procedures and arranging tube modifications or replacements, so that loss of generation by creep rupture failure is minimized. (author)

  11. Measure Guideline: Condensing Boilers - Optimizing Efficiency and Response Time During Setback Operation

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L.

    2014-02-01

    Conventional wisdom surrounding space heating has told us a couple of things consistently for several years now: size the mechanical systems to the heating loads and setting the thermostat back at night will result in energy savings. The problem is these two recommendations oppose each other. A system that is properly sized to the heating load will not have the extra capacity necessary to recover from a thermostat setback, especially at design conditions. The implication of this is that, for setback to be successfully implemented, the heating system must be oversized. This issue is exacerbated further when an outdoor reset control is used with a condensing boiler, because not only is the system matched to the load at design, the outdoor reset control matches the output to the load under varying outdoor temperatures. Under these circumstances, the home may never recover from setback. Special controls to bypass the outdoor reset sensor are then needed. Properly designing a hydronic system for setback operation can be accomplished but depends on several factors. Determining the appropriateness of setback for a particular project is the first step. This is followed by proper sizing of the boiler and baseboard to ensure the needed capacity can be met. Finally, control settings must be chosen that result in the most efficient and responsive performance. This guide provides step by step instructions for heating contractors and hydronic designers for selecting the proper control settings to maximize system performance and improve response time when using a thermostat setback.

  12. Measure Guideline: Condensing Boilers-Optimizing Efficiency and Response Time During Setback Operation

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L. [Consortium for Advanced Residential Buildings (CARB), Norwalk, CT (United States)

    2014-02-01

    Conventional wisdom surrounding space heating has consistently stated two things: size the mechanical systems to the heating loads, and setting the thermostat back at night will result in energy savings. The problem is these two recommendations oppose each other. A system that is properly sized to the heating load will not have the extra capacity necessary to recover from a thermostat setback, especially at design conditions. The implication of this is that, for setback to be successfully implemented, the heating system must be oversized. This issue is exacerbated further when an outdoor reset control is used with a condensing boiler, because not only is the system matched to the load at design, the outdoor reset control matches the output to the load under varying outdoor temperatures. Under these circumstances, the home may never recover from setback. Special controls to bypass the outdoor reset sensor are then needed. Properly designing a hydronic system for setback operation can be accomplished but depends on several factors. The first step is to determine the appropriateness of setback for a particular project. This is followed by proper sizing of the boiler and baseboard to ensure the needed capacity can be met. Finally, control settings must be chosen that result in the most efficient and responsive performance. This guide provides step-by-step instructions for heating contractors and hydronic designers for selecting the proper control settings to maximize system performance and improve response time when using a thermostat setback.

  13. Millwright Apprenticeship. Related Training Modules. 7.1-7.9 Boilers.

    Science.gov (United States)

    Lane Community Coll., Eugene, OR.

    This packet, part of the instructional materials for the Oregon apprenticeship program for millwright training, contains nine modules covering boilers. The modules provide information on the following topics: fire and water tube types of boilers, construction, fittings, operation, cleaning, heat recovery systems, instruments and controls, and…

  14. Cleaning of biomass derived product gas for engine applications and for co-firing in PC-boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E.; Staahlberg, P. [VTT Energy, Espoo (Finland). Energy Production Technologies

    1997-12-01

    The main constituents rendering the engine use of gas produced from biomass are the tar content of the gases (condensing hydrocarbons), which cause problems for pipings, nozzles, and control of combustion. Purification methods, based on catalytic cracking of tars are investigated in the research in order to eliminate these problems. The target of the project is to demonstrate the developed gasification/gas purification process with engine test using PDU-scale equipment. Impurities of biomasses and biomass wastes (alkalis, chlorine, heavy metals), and the ash melting properties restrict in many cases the combined utilisation of biomasses and coal in power plant boilers. The second main task of this research is to investigate the removal of the problematic gas and ash components from the product gas. The sufficient degree of purification should be achieved by as simple and as cheap purification methods as possible. The main tasks of the first year of the project were (a) determination of the dimensioning characteristics of ambient pressure PDU scale cell-catalyst reactor (tests with laboratory-scale equipment), designing and construction of the reactor, (b) to investigate the operation of a cell-catalyst in purification of pre-cracked down-draft gasification gas, (c) acquisition of dimensioning data for dolomite-cracker based on fluidized bed principle, and (d) gasification of the Dutch building demolition waste and Danish straw, and the purification tests with the gases

  15. Performance of a domestic pellet boiler as a function of operational loads: Part-2

    Energy Technology Data Exchange (ETDEWEB)

    Verma, V.K.; De Ruyck, J. [Department Mechanical Engineering, Faculty of Engineering, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussel (Belgium); Bram, S. [Department Mechanical Engineering, Faculty of Engineering, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussel (Belgium); Department of Industrial Sciences and Technology, Erasmushogeschool Brussel, Nijverheidskaai 170, 1070 Brussel (Belgium); Gauthier, G. [Unite de Thermodynamique et Turbomachines (TERM), Universite Catholique de Louvain (U.C.L.), 1348 Louvain-la-Neuve (Belgium)

    2011-01-15

    Emissions and efficiency of a pellet boiler (40 kW) at nominal load were compared with emissions and efficiency at reduced load, while fired with six biomass pellets. The pellets include reed canary grass (Phalaris arundinacea), pectin waste from citrus shells (Citrus reticulata), sunflower husk (Helianthus annuus), peat, wheat straw (Triticum aestivum) and wood pellets. The measurements of emissions comprised of carbon monoxide (CO), nitrogen oxides (NO{sub x}), sulphur oxides (SO{sub x}) and flue dust mass concentrations (using DINplus and isokinetic sampling techniques). Emissions varied as a function of operational loads, for each type of pellets. The CO emissions were insignificant with reed canary grass (RCG), citrus pectin waste (CPW) and straw pellets at nominal load, however, at reduced load same pellets emitted 1.9, 4.0 and 7.4 times higher CO than wood pellets, respectively. Peat pellets emitted maximum CO at nominal load (4221.1 mgNm{sup -3}, 12.6 times higher than wood pellets) however; at reduced load CO emission was insignificant. The highest NO{sub x} emissions were reported with CPW, which were 3.4 and 4.6 times higher than wood pellets at nominal load and reduced load, respectively. Dust emissions were highest with sunflower husk and lowest with RCG pellets, at both operational modes. The best performance was reported with wood pellets, followed by RCG and pectin pellets, however, wood pellets combustion emitted 1.7 and 2.0 times higher dust{sub DINplus} than RCG at nominal and reduced loads, respectively. Not only fuel specific combustion optimization but also operational load specific optimization is essential for efficient use of agro-pellets in this type of boilers. (author)

  16. Guide to Combined Heat and Power Systems for Boiler Owners and Operators

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2004-08-19

    Combined heat and power (CHP) or cogeneration is the sequential production of two forms of useful energy from a single fuel source. In most CHP applications, chemical energy in fuel is converted to both mechanical and thermal energy. The mechanical energy is generally used to generate electricity, while the thermal energy or heat is used to produce steam, hot water, or hot air. Depending on the application, CHP is referred to by various names including Building Cooling, Heating, and Power (BCHP); Cooling, Heating, and Power for Buildings (CHPB); Combined Cooling, Heating, and Power (CCHP); Integrated Energy Systems (IES), or Distributed Energy Resources (DER). The principal technical advantage of a CHP system is its ability to extract more useful energy from fuel compared to traditional energy systems such as conventional power plants that only generate electricity and industrial boiler systems that only produce steam or hot water for process applications. By using fuel energy for both power and heat production, CHP systems can be very energy efficient and have the potential to produce electricity below the price charged by the local power provider. Another important incentive for applying cogeneration technology is to reduce or eliminate dependency on the electrical grid. For some industrial processes, the consequences of losing power for even a short period of time are unacceptable. The primary objective of the guide is to present information needed to evaluate the viability of cogeneration for new or existing industrial, commercial, and institutional (ICI) boiler installations and to make informed CHP equipment selection decisions. Information presented is meant to help boiler owners and operators understand the potential benefits derived from implementing a CHP project and recognize opportunities for successful application of cogeneration technology. Topics covered in the guide follow: (1) an overview of cogeneration technology with discussions about benefits

  17. Questions and answers for boiler operation technique; 5. enl. and rev. ed.; Fragen und Antworten zur Kesselbetriebstechnik. Ein Lehrbuch fuer Teilnehmer an Ausbildungslehrgaengen fuer Kesselwaerter und fuer Studierende

    Energy Technology Data Exchange (ETDEWEB)

    Mayr, F. [ed.; Gritsch, T.; Hoehenberger, L.; Kisskalt, H.; Linke, W.; Stumpf, H.

    1998-10-01

    The question and answer method continues to be the best of learning. The person in the firm who has to deal with boilers must have reliable knowledge available, for safety reasons. Therefore TUeV employees developed the book `Questions and answers for boiler operation technique`. It is a sensible supplement to the `Handbook of boiler operation technique`. One suspects that the authors hold boiler maintenance courses and know everyday operation as experts. The 832 questions and answers developed by them are taken from practice. They quickly lead the reader to central areas of knowledge. The book is divided into twelve chapters, which deal with the following subjects: Units and basic physical terms, heat technology, types of boilers and boiler plant for the low, medium and high temperature range, safety and additional equipment for boiler operation, firing, feedwater and boiler water, environmental protection, maintenance of boiler plant, faults on boiler plant, boiler operation, damage, repairs, legal and other regulations. (orig.) [Deutsch] Nach wie vor gilt das Frage- und Antwortspiel als die beste Lernmethode. Der Mann im Betrieb, der mit Kesseln umzugehen hat, muss schon aus Sicherheitsgruenden ueber ein verlaesslich abrufbereites Wissen verfuegen. Deshalb entwickelten Mitarbeiter des TUeV das Buch `Fragen und Antworten zur Kesselbetriebstechnik`. Es ist die sinnvolle Ergaenzung zu dem `Handbuch der Kesselbetriebstechnik`. Man spuert, dass die Autoren selbst Kesselwaerterlehrgaenge halten und als Sachverstaendige den Betriebsalltag kennen. Die von ihnen entwickelten 832 Fragen und Antworten sind aus der Praxis entnommen. Sie fuehren den Leser schnell auf die zentralen Wissensbereiche. Das Buch gliedert sich in zwoelf Kapitel, die folgende Themen behandeln: Masseinheiten und physikalische Grundbegriffe; Waermetechnik; Kesselbauarten und Kesselanlagen fuer den Nieder-, Mittel- und Hochtemperaturbereich; sicherheitstechnische und zusaetzliche Ausruestung fuer den

  18. Questions and answers for boiler operation technique; 4. rev. and enl. ed.; Fragen und Antworten zur Kesselbetriebstechnik. Ein Lehrbuch fuer Teilnehmer an Ausbildungslehrgaengen fuer Kesselwaerter und fuer Studierende

    Energy Technology Data Exchange (ETDEWEB)

    Mayr, F. [ed.; Gritsch, T.; Hoehenberger, L.; Kisskalt, H.; Linke, W.

    1995-12-31

    The question and answer method continues to be the best of learning. The person in the firm who has to deal with boilers must have reliable knowledge available, for safety reasons. Therefore TUeV employees developed the book `Questions and answers for boiler operation technique`. It is a sensible supplement to the `Handbook of boiler operation technique`. One suspects that the authors hold boiler maintenance courses and know everyday operation as experts. The 829 questions and answers developed by them are taken from practice. They quickly lead the reader to central areas of knowledge. The book is divided into twelve chapters, which deal with the following subjects: Units and basic physical terms, heat technology, types of boilers and boiler plant for the low, medium and high temperature range, safety and additional equipment for boiler operation, firing, feedwater and boiler water, environmental protection, maintenance of boiler plant, faults on boiler plant, boiler operation, damage, repairs, legal and other regulations. (orig.) [Deutsch] Nach wie vor gilt das Frage- und Antwortspiel als die beste Lernmethode. Der Mann im Betrieb, der mit Kesseln umzugehen hat, muss schon aus Sicherheitsgruenden ueber ein verlaesslich abrufbereites Wissen verfuegen. Deshalb entwickelten Mitarbeiter des TUeV das Buch `Fragen und Antworten zur Kesselbetriebstechnik`. Es ist die sinnvolle Ergaenzung zu dem `Handbuch der Kesselbetriebstechnik`. Man spuert, dass die Autoren selbst Kesselwaerterlehrgaenge halten und als Sachverstaendige den Betriebsalltag kennen. Die von ihnen entwickelten 829 Fragen und Antworten sind aus der Praxis entnommen. Sie fuehren den Leser schnell auf die zentralen Wissensbereiche. Das Buch gliedert sich in zwoelf Kapitel, die folgende Themen behandeln: Masseinheiten und physikalische Grundbegriffe; Waermetechnik; Kesselbauarten und Kesselanlagen fuer den Nieder-, Mittel- und Hochtemperaturbereich; sicherheitstechnische und zusaetzliche Ausruestung fuer den

  19. 锅炉安全运行技术与管理措施%Technology and Management Countermeasures for The Safe Operation of Boilers

    Institute of Scientific and Technical Information of China (English)

    申先锐

    2015-01-01

    锅炉运行由于管理不善而引发的事故时有发生.因此,加强锅炉运行管理,提升锅炉维护保养水平,能够从根本上减小锅炉事故的发生情况,同时也是有效提升锅炉效率的重要措施.%The accidents resulted from poor management on operation of boiler happens occasionally.Therefore ,to strengthen the management on the operation of boiler and improve the maintenance level of the boiler ,can radically reduce boiler related accidents and are also the key to enhancing the efficiency of the boiler .

  20. Assessment of residual life and prediction of further safe operation of selected elements of high-pressure boilers

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, J.; Zebik, F.; Milinski, P.

    1986-01-01

    Service life of boilers in coal-fired power plants in Poland is increasing; in many cases, service life of various equipment types exceeds the designed service life. Problems associated with testing equipment with a service life exceeding 100,000 h (12 years) are discussed. The following methods for predicting the safe service life of pressure vessels operating under high-temperature conditions are discussed: a nondestructive calculation method, a method based on creep tests of materials (creep rate and time to failure under conditions close to operating conditions), a method based on fatigue test results (time to equipment failure under conditions of high temperature and constant strain amplitude). Recommendations for prediction of further safe service life of steam boilers and steam pipes are made. 15 refs.

  1. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Science.gov (United States)

    2010-01-01

    ... pressure boiler means a packaged boiler that is: (1) A steam boiler designed to operate at a steam pressure... steam boiler designed to operate at or below a steam pressure of 15 psig; or (2) A hot water boiler... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial packaged boilers....

  2. An inferential control scheme for optimizing the operation of boilers in multi-zone heating systems

    Energy Technology Data Exchange (ETDEWEB)

    Liao, Z. [Building Research Establishment, Watford (United Kingdom); Dexter, A.L. [Oxford Univ., Dept. of Engineering Science, Oxford (United Kingdom)

    2003-12-01

    The impacts of boiler control on the overall performance of multi-zone heating systems have been studied using a simulation platform. Conventional boiler controllers have been investigated to determine the potential for optimization and to identify the key variables that should be taken into account. An inferential control scheme is accordingly proposed for use in multi-zone buildings where there is no measurement of the internal air temperature. The scheme estimates the overall average room temperature from available information, including boiler firing signals, external temperature and solar radiation. The output of the estimator is fed back to a PI controller that determines the hot water supply temperature setpoint. The estimator has been validated using experimental data obtained from different sources. It has been shown in simulation that this control scheme can significantly reduce the energy consumption of heating systems and improve the overall control performance in terms of the thermal comfort. (Author)

  3. Boiler Chemical Cleaning Corrosion Control Study Of Fe3+%锅炉化学清洗中Fe3+的腐蚀控制研究

    Institute of Scientific and Technical Information of China (English)

    李先国

    2016-01-01

    为了研究SA-213此类材料受到不同Fe3+质量浓度的影响而造成的腐蚀程度,并进一步研究Fe3+受到清洗工作影响的实际情况,就需要在静态的环境下制定试验溶液—甲酸+羟基乙酸(复合有机酸)锅炉清洗液。但需要注意的是,此溶液的配置必须是在使用腐蚀失重法和电化学法的基础上。笔者根据多方面的研究调查得出,金属材质的锅炉或受到Fe3+的严重腐蚀,并且腐蚀的面积会随着金属含量的增加而不断扩散;为了控制不断增长的Fe3+速率,按照相关要求将一定比例的还原剂放入了试验中,并采取了系统隔绝空气的措施,使得剩余酸的浓度得以保持在标准范围,对Fe2+的转换起到了控制作用。%The extent of corrosion in order to investigate sa-213 such materials affected differently Fe3+ concentration is caused, and further study of Fe3+ by cleaning the impact was the actual situation,we need to develop a test solution in a static environment-formic acid and glycolic acid(organic compound)boiler cleaning fluid,but it should be noted that the configuration of this solution must be based on the use of corrosion weight loss and electrochemical measurements on.According to the author of many research surveys,boiler or metal Fe3+ by severe corrosion,corrosion and area with increasing metal content and has continued to spread;in order to control the increasing rate of Fe3+,we will be in accordance with the relevant requirements of certain the concentration ratio of the reducing agent into the test,and to take measures to isolate the air system,the remaining acid is maintained in the standard range, the effective conversion of Fe2+ has played a controlling role.

  4. Simulation of the Cuttings Cleaning During the Drilling Operation

    Directory of Open Access Journals (Sweden)

    Hussain H. Al-Kayiem

    2010-01-01

    Full Text Available Problem statement: Oil well cleaning is the ability of a drilling fluid to suspend and transport drilled cuttings from the down hole (bit face to the surface. The cleaning performance was affected by many factors such as fluid viscosity, annular flow velocity, angle of inclination and drill cuttings size and shape and. Approach: Navier-Stoke equations, the continuity equation and the power law of non-Newtonian viscosity model were adopted to establish the mathematical model of the cutting transport process in the annulus of the well. The constants of the power law model were evaluated experimentally for three different mud types. The CFD simulation to solve the governing equations was carried out by using FLUENT commercial code. The specifications of the particles, the pumping head and feeding conditions were obtained from a drilling site in Sudan. Results: Simulation of the mud flow in the annulus had shown that in spite of the laminar nature of the flow, the velocity profile was flattening over wide area of the annulus. Such condition was referred to as fog flow and was preferable to produce uniform drag distribution to lift the particles without rotation during the transportation process. The analysis had been conducted for various mud charging rates ranging from 600-900 GPM, in 30° diverted orientation well. The investigation of cuttings size was conducted for 2.54, 4.45 and 7 mm. Also, the effect of the cuttings shape with 1, 0.9 and 0.85 was investigated and it was found that higher sphereicity have better cleaning efficiency. Conclusion: The analyses revealed that for 30° diverted orientation; the effective cleaning performance was achieved when the drilling mud charging was higher than 800 GPM for all types of tested cuttings. The simulation results revealed that there was a significant effect of the cuttings size on the cuttings transport. Fine particles are the easiest to clean out.

  5. Diagnosis of Heat Exchanger Tube Failure in Fossil Fuel Boilers Through Estimation of Steady State Operating Conditions

    International Nuclear Information System (INIS)

    Estimation of operating conditions for fossil fuel boiler heat exchangers is often required due to changes in working conditions, design modifications and especially for monitoring performance and failure diagnosis. Regular heat exchangers in fossil fuel boilers are composed of tube banks through which water or steam flow, while hot combustion (flue) gases flow outside the tubes. This work presents a top-down approach to operating conditions estimation based on field measurements. An example for a 350 MW unit superheater is thoroughly discussed. Integral calculations based on measurements for all unit heat exchangers (reheaters, superheaters) were performed first. Based on these calculations a scheme of integral conservation equations (lumped parameter) was then formulated at the single tube level. Steady state temperatures of superheater tube walls were obtained as a main output, and were compared to the maximum allowable operating temperatures of the tubes material. A combined lumped parameter - CFD (Computational Fluid Dynamics, FLUENT code) approach constitutes an efficient tool in certain cases. A brief report of such a case is given for another unit superheater. We conclude that steady state evaluations based on both integral and detailed simulations are a valuable monitoring and diagnosis tool for the power generation industry

  6. Research in cleaning water-walls of the TP-45 boiler with water during combustion of Angren brown coal

    Energy Technology Data Exchange (ETDEWEB)

    Zagrutdinov, R.Sh.; Shpakovich, E.Ya.; Guzenko, S.I.; Timofeev, A.P.; Perevezentsev, V.P.; Vasil' ev, V.V.

    1982-08-01

    With the growth of the electric power industry, great significance is placed on combustion of low-grade coals in large deposits with infavorable properties. Angren brown coal is an inexpensive low-grade fuel with 20-22% dry ash. During its combustion in steam generators with a radiant heat surface associated deposits are formed. Research on the problem of preventing slag formation on heating surfaces during the combustion of Angren brown coal is discussed. The use of water to clean these surfaces is also discussed.

  7. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    of the boiler is (with an acceptable accuracy) proportional with the volume of the boiler. For the dynamic operation capability a cost function penalizing limited dynamic operation capability and vise-versa has been dened. The main idea is that it by mean of the parameters in this function is possible to t its...... shape to the actual application. In the paper an optimization example is shown and the results discussed. By means of the developed model it is shown how the optimum changes from a boiler favoring a good dynamic capability (i.e. a boiler with a relatively large volume) to a boiler not penalizing...

  8. Additive for reducing operational problems in waste fired grate boilers; Additiv foer att minska driftproblem vid rostfoerbraenning av avfall

    Energy Technology Data Exchange (ETDEWEB)

    Gyllenhammar, Marianne; Herstad Svaerd, Solvie; Davidsson, Kent; Hermansson, Sven; Liske, Jesper; Larsson, Erik; Jonsson, Torbjoern; Zhao, Dongmei

    2013-09-01

    The combustion of waste implies a risk for deposits and corrosion in different parts of the combustion facility. In recent years, research and tests have been performed in order to find ways to mitigate these problems in waste-fired plants. Most waste-fired plants in Sweden are grates whereas most of the research has been carried out in fluidized bed plants. The purpose of this project is to examine whether co-firing of sewage sludge and waste can reduce deposition and corrosion also in grate-fired boilers as has been shown in fludised beds. The objective is to determine the deposit growth and its composition as well as describing the initial corrosion attack. Representing sulphur-rich waste, elementary sulphur is also added to the waste and thereby compared with sludge as an additive. The target groups for this project are plant owners, researchers, consultants and authorities. Tests were performed in a 15 MWth waste-fired boiler with moving grate at Gaerstadverket, Tekniska Verken (Linkoeping). The boiler produces saturated steam of 17 bars and 207 deg C, and the normal fuel mixture contains of household and industry waste. The results show that co-firing with as heigh as 20 weight-% SLF (25 energy-%) was possible from an operational point of view, but the deposit rate increased especially at the two warmest positions. Generally the deposit rate was highest in the position closest to the boiler and decreased further downstream. During the tests a lot higher amount of SLF than normal was used (recommended mix is 5-10 % of SLF) this to be able to see effects of the different measures. Up to 23 weight-% of the rather moist sewage sludge was possible to fire when co-firing waste and SLF, without addition of oil. By adding sludge the deposit rate decreased but the increase upon adding SLF to ordinary waste was not totally eliminated. In the tests 'Avfall and SLF' the deposits were rich in chlorine. High concentrations of metal chlorides were found in the

  9. Long-time experience in catalytic flue gas cleaning and catalytic NO{sub x} reduction in biofueled boilers

    Energy Technology Data Exchange (ETDEWEB)

    Ahonen, M. [Tampella Power Inc., Tampere (Finland)

    1996-12-31

    NO emissions are reduced by primary or secondary methods. Primary methods are based on NO reduction in the combustion zone and secondary methods on flue gas cleaning. The most effective NO reduction method is selective catalytic reduction (SCR). It is based on NO reduction by ammonia on the surface of a catalyst. Reaction products are water and nitrogen. A titanium-dioxide-based catalyst is very durable and selective in coal-fired power plants. It is not poisoned by sulphur dioxide and side reactions with ammonia and sulphur dioxide hardly occur. The long time experience and suitability of a titanium-dioxide-based catalyst for NO reduction in biofuel-fired power plants was studied. The biofuels were: peat, wood and bark. It was noticed that deactivation varied very much due to the type of fuel and content of alkalinities in fuel ash. The deactivation in peat firing was moderate, close to the deactivation noticed in coal firing. Wood firing generally had a greater deactivation effect than peat firing. Fuel and fly ash were analyzed to get more information on the flue gas properties. The accumulation of alkali and alkaline earth metals and sulphates was examined together with changes in the physical composition of the catalysts. In the cases where the deactivation was the greatest, the amount of alkali and alkaline earth metals in fuels and fly ashes and their accumulation were very significant. (author) (3 refs.)

  10. Study of slagging in and blowout of P-59 boiler furnace screens during the burning of Moscow-area coal

    Energy Technology Data Exchange (ETDEWEB)

    Guzenko, S.I.; Vasil' ev, V.V.; Serebryanikov, N.I.; Panchenko, V.F.; Meelak, Kh.O.; Khaikin, I.B.; Perevezentsev, V.P.

    1978-03-01

    The operation of the burners of the P-59 boilers at the Ryazan GRES, burning Moscow area brown coal, is characterized by intense slagging of the LRP screens, especially in the zone of maximum heat formation, causing a particularly severe screen cleaning problem. The thermal efficiency of screen cleaning by steam blowout using OM-0.35 devices is low even with intense use (every 2 hours), which is accompanied by dangerous steam-ash erosion of the tubes. Water blowout of the LRP (lower radiative part) of the P-59 boiler with four long-range M-3A devices is rather effective. Under conditions of intense formation of deposits on the screens of the lower radiative part of P-59 boilers they cannot be brought up to an operationally clean state using known cleaning methods.

  11. Estimation of low-potential heat recuperation efficiency of smoke fumes in a condensation heat utilizer under various operation conditions of a boiler and a heating system

    Science.gov (United States)

    Ionkin, I. L.; Ragutkin, A. V.; Luning, B.; Zaichenko, M. N.

    2016-06-01

    For enhancement of the natural gas utilization efficiency in boilers, condensation heat utilizers of low-potential heat, which are constructed based on a contact heat exchanger, can be applied. A schematic of the contact heat exchanger with a humidifier for preheating and humidifying of air supplied in the boiler for combustion is given. Additional low-potential heat in this scheme is utilized for heating of the return delivery water supplied from a heating system. Preheating and humidifying of air supplied for combustion make it possible to use the condensation utilizer for heating of a heat-transfer agent to temperature exceeding the dewpoint temperature of water vapors contained in combustion products. The decision to mount the condensation heat utilizer on the boiler was taken based on the preliminary estimation of the additionally obtained heat. The operation efficiency of the condensation heat utilizer is determined by its structure and operation conditions of the boiler and the heating system. The software was developed for the thermal design of the condensation heat utilizer equipped by the humidifier. Computation investigations of its operation are carried out as a function of various operation parameters of the boiler and the heating system (temperature of the return delivery water and smoke fumes, air excess, air temperature at the inlet and outlet of the condensation heat utilizer, heating and humidifying of air in the humidifier, and portion of the circulating water). The heat recuperation efficiency is estimated for various operation conditions of the boiler and the condensation heat utilizer. Recommendations on the most effective application of the condensation heat utilizer are developed.

  12. OPERATING SPECIFICATIONS OF CATALYTIC CLEANING OF GAS FROM BIOMASS GASIFICATION

    Directory of Open Access Journals (Sweden)

    Martin Lisý

    2015-12-01

    Full Text Available The paper focuses on the theoretical description of the cleaning of syngas from biomass and waste gasification using catalytic methods, and on the verification of the theory through experiments. The main obstruction to using syngas from fluid gasification of organic matter is the presence of various high-boiling point hydrocarbons (i.e., tar in the gas. The elimination of tar from the gas is a key factor in subsequent use of the gas in other technologies for cogeneration of electrical energy and heat. The application of a natural or artificial catalyst for catalytic destruction of tar is one of the methods of secondary elimination of tar from syngas. In our experiments, we used a natural catalyst (dolomite or calcium magnesium carbonate from Horní Lánov with great mechanical and catalytic properties, suitable for our purposes. The advantages of natural catalysts in contrast to artificial catalysts include their availability, low purchase prices and higher resilience to the so-called catalyst poison. Natural calcium catalysts may also capture undesired compounds of sulphure and chlorine. Our paper presents a theoretical description and analysis of catalytic destruction of tar into combustible gas components, and of the impact of dolomite calcination on its efficiency. The efficiency of the technology is verified in laboratories. The facility used for verification was a 150 kW pilot gasification unit with a laboratory catalytic filter. The efficiency of tar elimination reached 99.5%, the tar concentration complied with limits for use of the gas in combustion engines, and the tar content reached approximately 35 mg/mn3. The results of the measurements conducted in laboratories helped us design a pilot technology for catalytic gas cleaning.

  13. Experience gained from shifting a PK-19 boiler to operate with increased superheating and with a load higher than its rated value

    Science.gov (United States)

    Kholshchev, V. V.

    2011-08-01

    Failures of steam superheater tubes occurred after the boiler was shifted to operate with a steam temperature of 540°C. The operation of the steam superheater became more reliable after it had been subjected to retrofitting. The modernization scheme is described. An estimate is given to the temperature operating conditions of tubes taking into account the thermal-hydraulic nonuniformity of their heating.

  14. Study on Commissionina Operation of Biomass Power Plant Boiler%生物质电厂锅炉运行调试研究

    Institute of Scientific and Technical Information of China (English)

    李永华; 孙陆军; 陶哲; 宋武耀; 庞开宇

    2009-01-01

    生物质能是主要的可再生能源.分析了生物质发电现状,针对某生物质电厂秸秆锅炉,进行了运行调试研究.分析了锅炉点火条件、锅炉负荷控制方法、锅炉负压控制方法、蒸汽压力控制方法和锅炉停炉方法;讨论了设计参数和实际运行情况的差异.为生物质锅炉设计,改造和运行提供了参考.%Biomass energy is one of the main renewable resources. This paper analyzed the actuality of biomass generate electricity. The study of commissioning operation of straw boiler was completed. It analyzed the ignition condition of boiler, the method of load con-trol, the method of furnace pressure control, the method of steam pressure control and the method of boiler shut-down, discussed the difference between design parameters and opera-tion conditions. It provided the reference to design, rebuild and operation of biomass boiler.

  15. Biomass boilers

    OpenAIRE

    Nahodil, Jiří

    2011-01-01

    Bachelor’s thesis deals with the use of biomass for heating houses and apartment houses. The first part is dedicated to biomass. Here are mentioned the possibility of energy recovery, treatment and transformation of biomass into a form suitable for burning, its properties and combustion process itself. The second part is devoted to biomass boilers, their separation and description. The last section compares the specific biomass boiler with a boiler to natural gas, particularly from an economi...

  16. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn;

    The properties of the ash from co-firing of coal and straw have a large influence on boiler operation, flue gas cleaning equipment and appropriate utilization of the fly ash. A study on the fuel composition and local conditions influence on fly ash properties has been done by making entrained flo...

  17. Estimation of Scale Deposition in the Water Walls of an Operating Indian Coal Fired Boiler: Predictive Modeling Approach Using Artificial Neural Networks

    Science.gov (United States)

    Kumari, Amrita; Das, Suchandan Kumar; Srivastava, Prem Kumar

    2016-04-01

    Application of computational intelligence for predicting industrial processes has been in extensive use in various industrial sectors including power sector industry. An ANN model using multi-layer perceptron philosophy has been proposed in this paper to predict the deposition behaviors of oxide scale on waterwall tubes of a coal fired boiler. The input parameters comprises of boiler water chemistry and associated operating parameters, such as, pH, alkalinity, total dissolved solids, specific conductivity, iron and dissolved oxygen concentration of the feed water and local heat flux on boiler tube. An efficient gradient based network optimization algorithm has been employed to minimize neural predictions errors. Effects of heat flux, iron content, pH and the concentrations of total dissolved solids in feed water and other operating variables on the scale deposition behavior have been studied. It has been observed that heat flux, iron content and pH of the feed water have a relatively prime influence on the rate of oxide scale deposition in water walls of an Indian boiler. Reasonably good agreement between ANN model predictions and the measured values of oxide scale deposition rate has been observed which is corroborated by the regression fit between these values.

  18. The investigation of the impact of basic operational parameters on the dynamics of water jacket in a biomass boiler using numerical and experimental methods

    Directory of Open Access Journals (Sweden)

    Szubel Mateusz

    2015-01-01

    Full Text Available Biomass boiler application, despite its many advantages, is dependent upon many technical aspects, which require tests and optimization. Because of practical constraints, one of the most problematic areas of research is the analysis of phenomena occurring inside the water jacket of the boiler during the combustion process. The issue referred to above is significant due to its direct impact on the heating up of the operating medium for current power of the device and the total efficiency. The paper presents the analytical possibilities of the operating medium in a biomass boiler water jacket. The experimental works conducted as a part of the study were performed using an actual device – EKOPAL RM 40 straw boiler. They were aimed at defining the values of significant boundary conditions. Resistance thermometers and K-type thermocouples connected to a data acquisition system were placed in selected points of the water jacket and the combustion chambers to allow the monitoring of the conditions of the water heating process during biomass combustion. A measurement of inlet water mass flow rate was performed. To develop a numerical model of heat transfer into the water jacket, ANSYS CFX software was applied. The results of the experiments and simulations were compared and discussed. The paper describes the methodology and instruments used to perform the experimental studies, as well as some optimization solutions developed based on the results of the numeric alanalysis.

  19. Hot Corrosion Studies of HVOF-Sprayed Coating on T-91 Boiler Tube Steel at Different Operating Temperatures

    Science.gov (United States)

    Bhatia, Rakesh; Singh, Hazoor; Sidhu, Buta Singh

    2013-11-01

    The aim of the present work is to investigate the usefulness of high velocity oxy fuel-sprayed 75% Cr3C2-25% (Ni-20Cr) coating to control hot corrosion of T-91 boiler tube steel at different operating temperatures viz 550, 700, and 850 °C. The deposited coatings on the substrates exhibit nearly uniform, adherent and dense microstructure with porosity less than 2%. Thermogravimetry technique is used to study the high temperature hot corrosion behavior of uncoated and coated samples. The corrosion products of the coating on the substrate are analyzed by using XRD, SEM, and FE-SEM/EDAX to reveal their microstructural and compositional features for the corrosion mechanisms. It is found that the coated specimens have shown minimum weight gain at all the operating temperatures when compared with uncoated T-91 samples. Hence, coating is effective in decreasing the corrosion rate in the given molten salt environment. Oxides and spinels of nickel-chromium may be the reason for successful resistance against hot corrosion.

  20. 密闭电石炉余热锅炉工艺优化操作及改进%Process Optimization of Operation and Improvement in Waste Heat Boiler of Closed Calcium Carbide Furnace

    Institute of Scientific and Technical Information of China (English)

    杨海宁; 孙波

    2012-01-01

    叙述了25.5 MVA密闭电石炉的余热锅炉经利用电石炉壁热空气代替余锅燃烧所需冷空气、锅炉除盐水预热、加强引风机清灰管理、优化运行过程中清灰操作、加强除尘器管理等方面进行的优化操作及改进后,中压蒸汽产量明显提高、低压蒸汽耗明显下降,达到工艺优化、节能的目的。%To describe process optimization of operation and improvement in waste heat boiler of 25.5 MVA closed calcium carbide furnace in terms of hot air utilization,desalted water preheating,induced draft fan cleaning,optimize the cleaning operation,and strengthening the dust management,etc.The output of medium pressure steam is increased and consume of low pressure steam is decreased apparently.The process optimization and energy saving and realized after making improvements.

  1. Super Boiler 2nd Generation Technology for Watertube Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mr. David Cygan; Dr. Joseph Rabovitser

    2012-03-31

    This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

  2. Optimization of Load Assignment to Boilers in Industrial Boiler Plants

    Institute of Scientific and Technical Information of China (English)

    CAO Jia-cong; QIU Guang; CAO Shuang-hua; LIU Feng-qiang

    2004-01-01

    Along with the increasing importance of sustainable energy, the optimization of load assignment to boilers in an industrial boiler plant becomes one of the major projects for the optimal operation of boiler plants. Optimal load assignment for power systems has been a long-lasting subject, while it is quite new for industrial boiler plants. The existing methods of optimal load assignment for boiler plants are explained and analyzed briefly in the paper. They all need the fuel cost curves of boilers. Thanks to some special features of the curves for industrial boilers, a new model referred to as minimized departure model (MDM) of optimization of load assignment for boiler plants is developed and proposed in the paper. It merely relies upon the accessible data of two typical working conditions to build the model, viz. the working conditions with the highest efficiency of a boiler and with no-load. Explanation of the algorithm of computer program is given, and effort is made so as to determine in advance how many and which boilers are going to work. Comparison between the results using MDM and the results reported in references is carried out, which proves that MDM is preferable and practicable.

  3. Boilers a practical reference

    CERN Document Server

    Rayaprolu, Kumar

    2012-01-01

    AAbrasion and Abrasion Index (see Wear)Absolute or Dynamic Viscosity (æ) (see Viscosity in Fluid Characteristics)Acid Cleaning (see Commissioning)Acid Rain (also see Air Pollution Emissions and Controls and Gas Cleaning)Acid Sludge (see Refuse Fuels from Refinery in Liquid Fuels)Acid Smuts (see Oil Ash)Acoustic Soot Blowers (see Sonic Horns)Acoustic Enclosure (see Noise Control)Acoustic Leak Detection SystemAdiabatic Flame Temperature (see Combustion)Aeroderivative (see Types of GTs in Turbines, Gas)Ageing of Boiler ComponentsAgro-Fuels and FiringAir Ducts (see Draught Plant)Air Flow Measureme

  4. Life assessment for vintage boilers

    Energy Technology Data Exchange (ETDEWEB)

    Auerkari, P.; Salonen, J.; Holmstroem, S. (VTT Technical Research Centre of Finland, Espoo (Finland)); Laaksonen, L.; Lehtinen, O. (Fortum, Naantali (Finland)); McNiven, U. (Fortum, Jyvaeskylae (Finland)); Maekinen, S.; Vaeaenaenen, V. (Helsingin Energia, Helsinki (Finland)); Nikkarila, R. (Inspecta, Espoo (Finland))

    2010-05-15

    The high temperature sections of power and combined heat and power (CHP) boilers are designed for some de facto expected but finite life. Several significant damage mechanisms must be taken into account, particularly in superheaters and reheaters that are designed for creep but also suffer from thermal degradation, external erosion and corrosion, and internal steam oxidation that will gradually increase the metal temperature. As rising temperature tends to accelerate all damage mechanisms, major effects can be expected from the internal oxide growth. The feedback loop is taken into account in procedures to predict superheater life from known tube dimensions, time in operation, and other initial data. The oxide effect can be mitigated by internal cleaning, but in-service spallation of a relatively thick internal oxide can also become significant in old plants. Spallation can create problems but extends the tube life by keeping the wall cooler than with an adherent oxide. Examples are shown for boilers with more than 150 000 h of service. (orig.)

  5. Welded repair joints of boiler steels following operation in creep conditions exceeding the design time of operation

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, J.; Paszkowska, H.; Zielinski, A. [Institute for Ferrous Metallurgy, Gliwice (Poland)

    2010-07-01

    The assessment of suitability for further operation for materials and welded repair joints of thick-walled main steam pipeline components, made of steel 14MoV63, as well as steam superheater outlet headers made of steel X20CrMoV121 following operation in creep conditions in time periods considerably longer than the specified calculated time of operation. Strength properties, impact strength and transition temperature into brittle condition, as well as structure condition have been evaluated. On the basis of shortened creep tests, the residual life and disposable residual life of materials and welded joints have been determined. Material properties following operation and those of fabricated circumferential welded repair joints have been compared. The condition of examined components and suitability of the fabricated welded repair joints for further operation have been assessed. (orig.)

  6. A Probe on the Stable Operation of Converter Waste Heat Boiler%转炉余热锅炉稳定运行的探索

    Institute of Scientific and Technical Information of China (English)

    周贱生; 刘洪

    2015-01-01

    Based on analysis of the factors affecting the stable operation of converter waste heat boiler, specific improvement measures in the aspects of water make up, boiler wa-ter and system management were put forward, which have achieved good effect in practical operation.%对转炉余热锅炉在运行过程中的影响运行效果因素进行了分析,由此在补水、锅水以及系统管理方面,提出了有针对性的改善措施,在实际运行中取得了较好的效果。

  7. Operational improvement to the flue gas cleaning system in radioactive waste incineration facilities

    International Nuclear Information System (INIS)

    After years of operation, some problems, such as corrosion and waste water treatment, have been found in the first domestic whole-scale radioactive waste incineration facility. According to the origin of the problems, the flue gas cleaning system has been optimized and improved in terms of technical process, material and structure. It improves the operational stability, extends the equipment life-time, and also reduces the amount of secondary waste. In addition, as major sources of problems, waste management, operational experiences and information exchange deserve more attention. (authors)

  8. Staged fluidized-bed coal combustor for boiler retrofit

    International Nuclear Information System (INIS)

    The Advanced Staged Fluidized-Bed Coal Combustion System (ASC) is a novel clean coal technology for either coal-fired repowering of existing boilers or for incremental power generation using combined-cycle gas turbines. This new technology combines staged combustion for gaseous emission control, in-situ sulfur capture, and an ash agglomeration/vitrification process for the agglomeration/vitrification of ash and spent sorbent, thus rendering solid waste environmentally benign. The market for ASC is expected to be for clean coal-fired repowering of generating units up to 250 MW, especially for units where space is limited. The expected tightening of the environmental requirements on leachable solids residue by-products could considerably increase the marketability for ASC. ASC consists of modular low-pressure vessels in which coal is partially combusted and gasified using stacked fluidized-bed processes to produce low-to-medium-Btu, high-temperature gas. This relatively clean fuel gas is used to repower/refuel existing pulverized-coal, natural gas, or oil-fired boilers using bottom firing and reburning techniques. The benefits of ASC coal-fired repowering include the ability to repower boilers without obtaining additional space while meeting the more stringent environmental requirements of the future. Low NOx, SOx, and particulate levels are expected while a nonleachable solid residue with trace metal encapsulation is produced. ASC also minimizes boiler modification and life-extension expenditures. Repowered efficiencies can be restored to the initial operating plant efficiency, and the existing boiler capacity can be increased by 10%. Preliminary cost estimates indicate that ASC will have up to a $250/kW capital cost advantage over existing coal-fired repowering options. 4 figs., 4 tabs

  9. Analysis of hot spots in boilers of organic Rankine cycle units during transient operation

    DEFF Research Database (Denmark)

    Benato, A.; Kærn, Martin Ryhl; Pierobon, Leonardo;

    2015-01-01

    This paper is devoted to the investigation of critical dynamic events causing thermochemical decompositionof the working fluid in organic Rankine cycle power systems. The case study is the plant of an oiland gas platform where one of the three gas turbines is combined with an organic Rankine cycle...... and fluid decomposition. It is demonstrated thatthe use of a spray attemperator can mitigate the problems of local overheating of the organic compound.As a practical consequence, this paper provides guidelines for safe and reliable operation of organicRankine cycle power modules on offshore installations....... unit toincrease the overall energy conversion efficiency.The dynamic model of the plant is coupled with a one-dimensional model of the once-through boilerfed by the exhaust thermal power of the gas turbine. The heat exchanger model uses a distributedcross-flow physical topology and local correlations...

  10. Suction drain tip culture in orthopaedic surgery: a prospective study of 214 clean operations

    OpenAIRE

    Sankar, B.; Ray, P.; Rai, J.

    2004-01-01

    We conducted a prospective cohort study in order to determine whether suction drain specimen cultures from orthopaedic surgery predicted an early wound infection. We included 218 consecutive clean orthopaedic operations requiring drains in one unit over a period of 1 year. The suction drain tip, drain fluid and wound discharge specimens were cultured, and the surgical wound was followed up for 3 months. There were six deep and two superficial wound infections. Wound infection was significantl...

  11. Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

    Energy Technology Data Exchange (ETDEWEB)

    DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

    1996-08-01

    Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

  12. 锅炉的自动调节、运行与检修%Automatic adjustment, operation and maintenance of the boiler

    Institute of Scientific and Technical Information of China (English)

    王兴涛

    2016-01-01

    锅炉燃烧过程的自动调节有主要参数的作用、自动调节系统、实施燃烧过程的自动调节、制粉系统的自动调节,锅炉设备运行调整时注意锅炉蒸汽压力和负荷调整、给水调整、引风量调整、风量调整、燃料数量调整以及检修条件和检修计划。%Automatic adjustment in combustion process includes main parameters, automatic control system, automatic adjustment of combustion process, automatic adjustment of milling system. In the operating adjustment of the boiler, we should attach importance on boiler steam pressure adjustment, load adjustment, feedwater adjustment, wind volume adjustment, fuel quantity adjustment, maintenance conditions and maintenance plan.

  13. Discussion on the safety operation of the boiler and daily maintrnance measures%锅炉的安全运行与日常保养措施刍议

    Institute of Scientific and Technical Information of China (English)

    吴友斌

    2015-01-01

    The need for proper control of the boiler operation safety of boiler operation,To conduct a comprehensive analysis of the contents of each stage of the boiler operation, corresponding control measures from the index stroke. To the boiler before use,reasonable setting and application of boiler safety use and protection of the implementation of the corresponding operation,maintenance,improvement ofboiler operation safety and reliablility in essence.This paper is mainly on the safety of boiler operation and daily maintenance measures were analyzed.%锅炉安全运行过程中需要对锅炉运行操作进行合理控制,要对各阶段锅炉操作内容进行全面分析,从上述指标出发行程对应控制措施。要对锅炉进行使用前,对锅炉安全使用及保护操作进行合理设置和运用,实施对应维护控制,从本质上提升锅炉运行安全性和可靠性。本文主要对锅炉的安全运行与日常保养措施进行了分析研究。

  14. Clean heating with wood. An electrostatic separator reduces particulate matter emissions from biomass boilers; Sauber heizen mit Holz. Ein elektrostatischer Abscheider senkt die Feinstaub-Emissionen von Biomassekesseln

    Energy Technology Data Exchange (ETDEWEB)

    Meyer, Franz

    2016-08-01

    Despite considerable advances in firing technology, harmful particulate matter is produced when wood is combusted. Electrostatic precipitators, however, filter up to 90 per cent of particulate emissions from biomass boilers. These therefore enable wood burners to use a wider range of fuel and still meet the tightened requirements of Germany's 1st Ordinance on the Implementation of the Federal Immission Control Act. The major advantage: Both new and old heating plants can benefit from the new system.

  15. Operation experience feedback and analysis of nuclear air cleaning system in nuclear power plant

    International Nuclear Information System (INIS)

    High-efficiency particulate air filter (HEPA Filter) and Charcoal Adsorber are the most important components affecting the performance of nuclear air cleaning system (NACS) in Nuclear Power Plant. Based on the configuration of HEPA Filter and Charcoal Adsorber, firstly, discussing the factors affecting the components performance and the potential aging parts, and then analyzing the effectiveness of In-place testing for performance surveillance. At last, analyzing the operation experience, and coming to the conclusion that the stable operation of NACS should consider design, initial acceptance testing, period in-place testing, proper maintenance, strict replace schedule, and so on. (authors)

  16. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO sub x ) emissions from coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    1992-04-21

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company's Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as parameters such as particulate characteristics and boiler efficiency.

  17. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, fourth quarter 1991

    Energy Technology Data Exchange (ETDEWEB)

    1992-04-21

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as parameters such as particulate characteristics and boiler efficiency.

  18. Small boiler uses waste coal

    Energy Technology Data Exchange (ETDEWEB)

    Virr, M.J. [Spinheat Ltd. (United States)

    2009-07-15

    Burning coal waste in small boilers at low emissions poses considerable problem. While larger boiler suppliers have successfully installed designs in the 40 to 80 MW range for some years, the author has been developing small automated fluid bed boiler plants for 25 years that can be applied in the range of 10,000 to 140,000 lbs/hr of steam. Development has centered on the use of an internally circulating fluid bed (CFB) boiler, which will burn waste fuels of most types. The boiler is based on the traditional D-shaped watertable boiler, with a new type of combustion chamber that enables a three-to-one turndown to be achieved. The boilers have all the advantages of low emissions of the large fluid boilers while offering a much lower height incorporated into the package boiler concept. Recent tests with a waste coal that had a high nitrogen content of 1.45% demonstrated a NOx emission below the federal limit of 0.6 lbs/mm Btu. Thus a NOx reduction on the order of 85% can be demonstrate by combustion modification alone. Further reductions can be made by using a selective non-catalytic reduction (SNCR) system and sulfur absorption of up to 90% retention is possible. The article describes the operation of a 30,000 lbs/hr boiler at the Fayette Thermal LLC plant. Spinheat has installed three ICFB boilers at a nursing home and a prison, which has been tested on poor-grade anthracite and bituminous coal. 2 figs.

  19. Airborne arsenic and urinary excretion of arsenic metabolites during boiler cleaning operations in a Slovak coal-fired power plant.

    OpenAIRE

    Yager, J W; Hicks, J B; FABIANOVA, E

    1997-01-01

    Little information is available on the relationship between occupational exposure to inorganic arsenic in coal fly ash and urinary excretion of arsenic metabolites. This study ws undertaken in a coal-fired power plant in Slovakia during a routine maintenance outage. Arsenic was measured in the breathing zone of workers during 5 consecutive workdays, and urine samples were obtained for analysis of arsenic metabolites--inorganic arsenic (Asi), monomethylarsonic acid (MMA), and dimethylarsinic a...

  20. Airborne arsenic and urinary excretion of arsenic metabolites during boiler cleaning operations in a Slovak coal-fired power plant.

    Science.gov (United States)

    Yager, J W; Hicks, J B; Fabianova, E

    1997-08-01

    Little information is available on the relationship between occupational exposure to inorganic arsenic in coal fly ash and urinary excretion of arsenic metabolites. This study ws undertaken in a coal-fired power plant in Slovakia during a routine maintenance outage. Arsenic was measured in the breathing zone of workers during 5 consecutive workdays, and urine samples were obtained for analysis of arsenic metabolites--inorganic arsenic (Asi), monomethylarsonic acid (MMA), and dimethylarsinic acid (DMA)--prior to the start of each shift. Results from a small number of cascade impactor air samples indicated that approximately 90% of total particle mass and arsenic was present in particle size fractions >/= 3.5 micron. The 8-hr time-weighted average (TWA) mean arsenic air concentration was 48.3 microg/m3 (range 0.17-375.2) and the mean sum of urinary arsenic (SigmaAs) metabolites was 16.9 microg As/g creatinine (range 2.6-50.8). For an 8-hr TWA of 10 microg/m3 arsenic from coal fly ash, the predicted mean concentration of the SigmaAs urinary metabolites was 13.2 microg As/G creatinine [95% confidence interval (CI), 10.1-16.3). Comparisons with previously published studies of exposure to arsenic trioxide vapors and dusts in copper smelters suggest that bioavailability of arsenic from airborne coal fly ash (as indicated by urinary excretion) is about one-third that seen in smelters and similar settings. Arsenic compound characteristics, matrix composition, and particle size distribution probably play major roles in determining actual uptake of airborne arsenic. PMID:9347899

  1. Numerical study on the impact of varying operation conditions on NOx emissions of large-scale pulverized coal-fired utility boiler

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Yue-yun [Jiangsu Institute of Economic and Trade Technology, Nanjing (China); Gao, Xiao-tao [Jiangsu Electric Power Test and Research CO., LTD, Nanjing (China); Zhang, Ming-yao [Southeast Univ., Nanjing (China). School of Energy and Environment

    2013-07-01

    For complying with the increasingly strengthened regulation on NOx emission from coal fired power plant, newly built large-scale pulverized coal-fired utility boilers are all installed with low-NOx combustion systems to low NOx emissions. Understanding the characteristics of the system is essential for fully utilizing the system without affecting the combustion performance. In the present work, computational fluid dynamics (CFD) approach was applied to simulate the combustion and NOx formation processes in the furnace of 1,000 MW ultra- supercritical boiler equipped with an advanced low-NOx combustion system so as to study the impacts of varying the operation conditions on its NOx emission as well as combustion characteristics. The combustion system is the Mitsubishi Advanced Combustion Technology system consisting of six levels corner-fired pollution minimum (PM) coal burners and additional air to achieve air staging combustion. With the help of CFD simulation, the distributions of the combustion temperature and CO, O{sub 2} and NO concentrations were calculated and analyzed. The main influential operation parameters studied include coal type, additional air flow rate, excess air level and mill groups in service. The CFD simulations indicated that the main reasons of the low NOx emission from this boiler are on two aspects: rationally organizing the combustion process to achieve relatively uniform temperature distribution and reducing combustion environment in the main combustion zone, and combining the utilizations of the large amount of additional air to achieve deep air stage and the low excess air level as well as PM burners. It was also found that varying the operational parameters had considerable effects on the performance of the combustion system.

  2. Research of Boiler Combustion Regulation for Reducing Nox Emission and its Effect on Boiler Efficiency

    Institute of Scientific and Technical Information of China (English)

    WANG Xue-dong; LUAN Tao; CHENG Lin; XIAO Kun

    2007-01-01

    The effect of boiler combustion regulation on Nox emission of two 1025t/h boilers has been studied. The researches show that Nox emission is influenced by coal species, operation conditions, etc, and can be reduced by regulating the combustion conditions. The effect of combustion regulation on boiler efficiency has also been checked.

  3. Innovative Clean Coal Technology (ICCT). Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers: Volume 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-10-01

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO.) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO. to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal- fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: 1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels. 2) performance of the technology and effects on the balance-of- plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}. 3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacturer under typical high-sulfur coal-fired utility operating conditions. These uncertainties were explored by operating nine small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. In addition, the test facility operating experience provided a basis for an economic study investigating the implementation of SCR technology.

  4. Comprehensive report to Congress: Clean Coal Technology program: Evaluation of gas reburning and low-NO sub x burners on a wall-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    1990-09-01

    This report briefly describes the Gas Reburning and Low-NO{sub x} Burners technology which is a low-cost technology that can be applied in both retrofit and new applications. This demonstration will be conducted on a utility boiler in Colorado at Cherokee Station {number sign}3; however, the technology is applicable to industrial boilers and other combustion systems. Although this technology is primarily a NO{sub x} reduction technology, some reductions in other emissions will take place. Since 15--20% of the coal is replaced with natural gas, SO{sub 2} and particulate emissions are reduced commensurately. Also the lower carbon-to-hydrogen ratio of natural gas compared to coal reduces CO{sub 2} emissions. The formation of NO{sub x} is controlled by several factors: (1) the amount of nitrogen that is chemically bound in the fuel; (2) the flame temperature; (3) the residence time that combustion products remain at very high temperatures; and (4) the amount of excess oxygen available, especially at the hottest parts of the flame. Decreasing any of these parameters, tends to reduce NO{sub x} formation. 6 figs., 1 tab.

  5. Trends in the design and operation of off-gas cleaning systems in nuclear facilities

    International Nuclear Information System (INIS)

    Trends in the design and operation of off-gas cleaning systems in nuclear facilities reflect the normal development by manufacturers of new and improved equipment and the demand for more safety, greater reliability, and higher collection efficiency as an aftermath of the well publicized accident at Three Mile Island. The latter event has to be viewed as a watershed in the history of off-gas treatment requirements for nuclear facilities. It is too soon to predict what these will be with any degree of assurance but it seems reasonable to expect greatly increased interest in containment venting systems for light water and LMFBR nuclear power reactors and more stringent regulatory requirements for auxiliary off-gas cleaning systems. Although chemical and waste handling plants share few characteristics with reactors other than the presence of radioactive materials, often in large amounts, tighter requirements for handling reactor off-gases will surely be transferred to other kinds of nuclear facilities without delay. Currently employed nuclear off-gas cleaning technology was largely developed and applied during the decade of the 1950s. It is regrettable that the most efficient and most economical off-gas treatment systems do not always yield the best waste forms for storage or disposal. It is even more regrettable that waste management has ceased to be solely a technical matter but has been transformed instead into a highly charged political posture of major importance in many western nations. Little reinforcement has been provided by detailed studies of off-gas treatment equipment failures that show that approximately 13% of over 9000 licensee event reports to the United States Nuclear Regulatory Commission pertained to failures in ventilating and cleaning systems and their monitoring instruments

  6. Optimization of cascade hydropower system operation by genetic algorithm to maximize clean energy output

    Directory of Open Access Journals (Sweden)

    Aida Tayebiyan

    2016-06-01

    Full Text Available Background: Several reservoir systems have been constructed for hydropower generation around the world. Hydropower offers an economical source of electricity with reduce carbon emissions. Therefore, it is such a clean and renewable source of energy. Reservoirs that generate hydropower are typically operated with the goal of maximizing energy revenue. Yet, reservoir systems are inefficiently operated and manage according to policies determined at the construction time. It is worth noting that with little enhancement in operation of reservoir system, there could be an increase in efficiency of the scheme for many consumers. Methods: This research develops simulation-optimization models that reflect discrete hedging policy (DHP to manage and operate hydropower reservoir system and analyse it in both single and multireservoir system. Accordingly, three operational models (2 single reservoir systems and 1 multi-reservoir system were constructed and optimized by genetic algorithm (GA. Maximizing the total power generation in horizontal time is chosen as an objective function in order to improve the functional efficiency in hydropower production with consideration to operational and physical limitations. The constructed models, which is a cascade hydropower reservoirs system have been tested and evaluated in the Cameron Highland and Batang Padang in Malaysia. Results: According to the given results, usage of DHP for hydropower reservoir system operation could increase the power generation output to nearly 13% in the studied reservoir system compared to present operating policy (TNB operation. This substantial increase in power production will enhance economic development. Moreover, the given results of single and multi-reservoir systems affirmed that hedging policy could manage the single system much better than operation of the multi-reservoir system. Conclusion: It can be summarized that DHP is an efficient and feasible policy, which could be used

  7. Innovative clean coal technology: 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. Final report, Phases 1 - 3B

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-01-01

    This report presents the results of a U.S. Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The project was conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The technologies demonstrated at this site include Foster Wheeler Energy Corporation`s advanced overfire air system and Controlled Flow/Split Flame low NOx burner. The primary objective of the demonstration at Hammond Unit 4 was to determine the long-term effects of commercially available wall-fired low NOx combustion technologies on NOx emissions and boiler performance. Short-term tests of each technology were also performed to provide engineering information about emissions and performance trends. A target of achieving fifty percent NOx reduction using combustion modifications was established for the project. Short-term and long-term baseline testing was conducted in an {open_quotes}as-found{close_quotes} condition from November 1989 through March 1990. Following retrofit of the AOFA system during a four-week outage in spring 1990, the AOFA configuration was tested from August 1990 through March 1991. The FWEC CF/SF low NOx burners were then installed during a seven-week outage starting on March 8, 1991 and continuing to May 5, 1991. Following optimization of the LNBs and ancillary combustion equipment by FWEC personnel, LNB testing commenced during July 1991 and continued until January 1992. Testing in the LNB+AOFA configuration was completed during August 1993. This report provides documentation on the design criteria used in the performance of this project as it pertains to the scope involved with the low NOx burners and advanced overfire systems.

  8. Prediction of the minimum load of operation and minimum coal quality with stable combustion for utility pulverized-coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, H.C.; Li, J.; Liu, Z.H.; Zheng, C.G.

    1999-07-01

    MLO, the Minimum Load of Operation with stable combustion not supported by firing oil, and MCQ, the Minimum Coal Quality, which gives the lowest heat values of coals with different volatile matter contents, are defined on the basis of CSI, a combustion stability index. In order to predict MLO and MCQ, the simple, chemical reaction system model has been modified by means of the concept of lean flammability of gases. A three-dimensional combustion simulation code integrated with the modified model was used to study the combustion process in a 200MW pulverized coal fired utility boiler. The results showed that as the content of volatile matter increases, the value of CSI under different load levels increases accordingly, and the MLO becomes lower. The prediction of MCQ agreed also well with operational experiences. Much work should be done before the method proposed in this paper can be applied into practice.

  9. Abort Gap Cleaning tests performed on 13 October 2011 during luminosity operation

    CERN Document Server

    Boccardi, A; Jeff, A; Roncarolo, F; Höfle, W; Valuch, D; Kain, V; Goddard, B; Meddahi, M; Uythoven, J; Gianfelice-Wendt, E

    2012-01-01

    Following the abort gap cleaning tests performed on 7 October 2011 [1] additional tests were carried out on 13 October 2011 to further investigate the effects of the cleaning on the luminosity production. The abort gap cleaning parameters (strength and duration of the beam excitation kick) were varied and the cleaning effectiveness measured together with the change in luminosity. The outcome is summarised in this note.

  10. Developing Boiler Concepts as Integrated Units

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    With the objective to be able to optimize the design and operation of steam boiler concepts Aalborg Industries A/S [1] has together with Aalborg University, Institute of Energy Technology [9] carried out a development project paying special attention to the boiler concept as an integrated unit...... - consisting of pressure part, burner and control system. The Technical University of Denmark, MEK - Energy Engineering Section [12] has participated in the modelling process. The project has included static and dynamic modelling of the boiler concept. For optimization of operation, verication of performance...... bricks in the boiler concept to each other and hereby obtain signicant reductions in the boiler concepts weight and foot-print . The actual development project has focused on an heavy fuel oil-red boiler for the marine market with a capacity in the range 1-10 t/h saturated steam. The development project...

  11. Applicability of Learning From Experience to Sellafield Post-Operation Clean Out and Decommissioning Programmes

    International Nuclear Information System (INIS)

    Nuclear cycle facilities, such as recycling plants, over the world differ in their design and operation history. Transferability of Learning From Experience (LFE), Best Practices and Decommissioning tools and techniques may not appear as relevant as it would be for a fleet of reactors. Moreover Regulatory, Economic and Social Drivers may differ from one country to another. Technical Drivers being comparable, AREVA and Sellafield Ltd (SL) have conducted various benchmarks and technical peer reviews to consider LFE from AREVA's Post-Operation Clean Out (POCO) and Decommissioning projects (such as UP2-400 on the La Hague site) and those performed for customers (such as CEA's UP1 on the Marcoule site). The intention is that Sellafield can benefit from AREVA experience and incorporate some recommendations in their own programmes. These reviews highlighted not only that investigation tools and methods as well as Decommissioning techniques are fully transferable, but also that strategic, technical and organizational key recommendations are applicable. 1. End-state definition (for each programme step) has a strong impact on POCO and Decommissioning scenarios. 2. A waste-driven strategy is essential for the overall programme cost and schedule management, and it avoids detrimental activities and short-term decisions made under pressure that may have negative impacts on the Programme. 3. Safety issues associated with POCO and decommissioning programmes are different from the commercial operations environment. 4. An extensive characterization plan (with physical and radiological surveys and active sampling) is essential to underpin the final POCO / decommissioning scenario and build a plant configuration baseline that will be updated as the decommissioning progresses. 5. Transition from operations to decommissioning requires a major change in culture; the organization must adapt to the new decommissioning environment. 6. Securing specific competencies, resources and

  12. Numerical method for determining the allowable medium temperature during transient operation of a thick-walled boiler element in power plant

    Science.gov (United States)

    Rząsa, Dariusz; Duda, Piotr

    2011-12-01

    Secure and cost-effective power generation has become very important nowdays. Care must be taken while designing and operating modern steam power plants. There are regulations such as German boiler regulations (Technische Regeln für Dampfkessel 301) or European Standards that guide the user how to operate the steam power plants. However, those regulations are based on the quasi-steady state assumption and one dimensional temperature distribution in the entire element. This simplifications may not guarantee that the heating and cooling operations are conducted in the most efficient way. Thus, it was important to find an improved method that can allow to establish optimum parameters for heating and cooling operations. The optimum parameters should guarantee that the maximum total stresses in the construction element are in the allowable limits and the entire process is conducted in the shortest time. This paper summarizes mathematical descriptions how to optimize shut down process of power block devices. The optimization formulation is based on the assumption that the maximum total stresses in the whole construction element should be kept within allowable limits during cooling operation. Additionally, the operation should be processed in the shortest time possible.

  13. Coal consumption deviation analysis of main operation parameters in gas boilers%煤气锅炉主要运行参数的煤耗偏差分析

    Institute of Scientific and Technical Information of China (English)

    叶亚兰; 司风琪; 徐治皋; 江文豪

    2014-01-01

    If main operation parameters deviate from the target value,the boiler thermal efficiency will de-crease and the unit coal consumption will rise.Thus,the key points in calculating gas boiler thermal effi-ciency was analyzed,and the energy-loss analysis model which is suitable for gas boilers was put forward. Taking a 220 t/h blast furnace gas-fired boiler as the research object,the established model was adopted to calculate the coal consumption deviation resulted from the boiler operation parameters'variation,like the exhaust temperature,the oxygen content in exhaust,CO concentration in exhaust and so on.The results show this model can obtain the coal consumption deviation accurately,which provides a guidance for boiler optimization operation.%当锅炉主要运行参数偏离目标值时,会引起锅炉热效率的下降,导致机组发电煤耗升高。为此,分析了煤气锅炉热效率的计算要点,并提出了适用于煤气锅炉的煤耗偏差分析模型,给出了锅炉运行过程中排烟温度、排烟氧量、排烟 CO 含量变化时的发电煤耗偏差计算模型。实际计算结果表明,该模型能够较准确地计算出锅炉主要运行参数偏离目标值所引起的煤耗偏差,可为机组的优化运行提供数据依据。

  14. Further development of recovery boiler; Soodakattilan kehitystyoe

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Siiskonen, P.; Sundstroem, K. [Tampella Power Oy, Tampere (Finland)] [and others

    1996-12-01

    The global model of a recovery boiler was further developed. The aim is to be able to model the velocity, temperature and concentration fields in a boiler. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. The preliminary study of NO{sub x} and fly ash behaviour in a boiler was carried out. The study concerning flow field in the superheater area was carried out a 2-dimensional case in which the inflow parameters were taken from global model of a recovery boiler. Further the prediction methods of fouling in a recovery boiler were developed based on theoretical calculations of smelting behaviour of multicomponent mixtures and measurements at operating recovery boilers. (author)

  15. CFD Simulation On CFBC Boiler

    Directory of Open Access Journals (Sweden)

    Amol S. Kinkar

    2015-02-01

    Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

  16. An introduction to the design, commissioning and operation of nuclear air cleaning systems for Qinshan Nuclear Power Plant

    Energy Technology Data Exchange (ETDEWEB)

    Xinliang Chen; Jiangang Qu; Minqi Shi [Shanghai Nuclear Engineering Research and Design Institute (China)] [and others

    1995-02-01

    This paper introduces the design evolution, system schemes and design and construction of main nuclear air cleaning components such as HEPA filter, charcoal adsorber and concrete housing etc. for Qinshan 300MW PWR Nuclear Power Plant (QNPP), the first indigenously designed and constructed nuclear power plant in China. The field test results and in-service test results, since the air cleaning systems were put into operation 18 months ago, are presented and evaluated. These results demonstrate that the design and construction of the air cleaning systems and equipment manufacturing for QNPP are successful and the American codes and standards invoked in design, construction and testing of nuclear air cleaning systems for QNPP are applicable in China. The paper explains that the leakage rate of concrete air cleaning housings can also be assured if sealing measures are taken properly and embedded parts are designed carefully in the penetration areas of the housing and that the uniformity of the airflow distribution upstream the HEPA filters can be achieved generally no matter how inlet and outlet ducts of air cleaning unit are arranged.

  17. 铅富氧闪速熔炼余热锅炉的运行实践%Operation Practice of Waste Heat Boiler in Lead Oxygen-Enriched Flash Smelting Process

    Institute of Scientific and Technical Information of China (English)

    张涛; 张恩华

    2012-01-01

    The process accidents of waste heat boiler in the process of lead oxygen-enriched flash smelting were described and the prevention measurements and the according effects were introduced in detail. The importance of technical operation management of waste heat boiler was proved.%描述了在富氧闪速炼铅过程中余热锅炉出现的一些工艺事故,并详细介绍了采取的防治措施和取得的效果,证明了余热锅炉技术管理的重要性.

  18. Steam boiler technology

    Energy Technology Data Exchange (ETDEWEB)

    Teir, S.

    2002-07-01

    The steam boiler technology e-Book is provided by the Laboratory of Energy Engineering and Environmental Protection at Helsinki University of Technology. The book covers the basics and the history of steam generation, modern boilers types and applications, steam/water circulation design, feedwater and steam systems components, heat exchangers in steam boilers, boiler calculations, thermal design of heat exchangers.

  19. Strengthening management of cleaning personnel in clean operating room%加强洁净手术室保洁人员管理的调查研究

    Institute of Scientific and Technical Information of China (English)

    银彩霞; 董薪

    2011-01-01

    OBJECTIVE To strengthen the management of cleaning workers, so as to effectively prevent cross infection. METHODS A series of scientific measures for cleaning workers were taken to establish and amplify the necessary rules and regulations and strengthen the training of new employee and the personal protection, and the supervision, quality assessment and reward and punishments for the cleaning task were regularly conducted.RESULTS Through all the measures being carried out, the communication, understanding and respect between the medical care personnel and cleaning staff were strengthened, the positivity was improved. The incidence of cross infection in operating room was effectively improved. CONCLUSION The supervision to the management system and the implementation of countermeasures should be strengthened to prevent and control nosocomial infection.%目的 加强手术室物业保洁人员管理,预防医院交叉感染. 方法 针对保洁人员存在的问题,实施管理对策,完善各项规章制度,强化培训;感染监测小组定期与不定期对保洁工作进行督查、质量考评和奖惩. 结果 通过对保洁人员进行全面的管理与培训,加强了医护与保洁人员之间相互沟通、理解、尊重,提高积极性,有效改善医院手术科室交叉感染的发生率. 结论 应强化各种管理制度监督对策实施,有效预防和控制医院感染的发生.

  20. 国内储罐清洗作业及对策%Domestic Storage Tank Cleaning Operations and Countermeasures

    Institute of Scientific and Technical Information of China (English)

    宋生奎; 张永国; 王杰辉; 徐克明; 王文娟

    2014-01-01

    Storage tank cleaning was a regular work activity in the petrochemical industry and manual cleaning operation forms were still used for cleaning many domestic tanks.Manual cleaning methods and the main problems existing in the cleaning process were analyzed and the necessity of using automatic mechanical cleaning system and the advantages of its overall efficiency and no environmental pollution were pointed out.To narrow the gap with foreign countries , it recommended that a mobile , vehicle-mounted and integrated tank cleaning system should be developed to clean all kinds of medium and small tanks , which had broad market prospects and good social and economic benefits.%储罐清洗是石化行业一项经常性的作业活动,国内许多储罐依然采用人工清洗的作业形式,分析了人工清洗方式及其清洗过程中存在的主要问题,指出储罐采用自动机械清洗系统的必要性及其综合效益显著、无环境污染等优点;为缩小与国外的差距,建议开发研制机动性、车载式、集成化的油罐清洗系统以清洗各种中、小型的储油罐,其市场前景广阔并有良好的社会效益与经济效益。

  1. 76 FR 53452 - Clean Air Act Operating Permit Program; Response to Petition To Reopen the 2001 Title V Permit...

    Science.gov (United States)

    2011-08-26

    ... AGENCY Clean Air Act Operating Permit Program; Response to Petition To Reopen the 2001 Title V Permit for...: Environmental Protection Agency (EPA). ACTION: Notice of action denying petition to reopen Title V permit... 2001 Title V permit issued by the Pennsylvania Department of Environmental Protection (PADEP)...

  2. 75 FR 22400 - Clean Air Act Operating Permit Program; Petition To Object to Title V Permit for Wheelabrator...

    Science.gov (United States)

    2010-04-28

    ... From the Federal Register Online via the Government Publishing Office ENVIROMENTAL PROTECTION AGENCY Clean Air Act Operating Permit Program; Petition To Object to Title V Permit for Wheelabrator... period or that the grounds for objection or other issue arose after the comment period. EPA received...

  3. 75 FR 75463 - Clean Air Act Operating Permit Program; Petition To Object to Title V Permit for Luke Paper...

    Science.gov (United States)

    2010-12-03

    ... AGENCY Clean Air Act Operating Permit Program; Petition To Object to Title V Permit for Luke Paper... permit issued by the Maryland Department of the Environment (MDE) on January 22, 2009 to Luke Paper... to the issuance of the proposed title V permit for Luke Paper Company because of, (1)...

  4. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  5. Policies for the design and operation of the clean development mechanism

    Energy Technology Data Exchange (ETDEWEB)

    Hourcade, J.Ch. [Centre International de Recherche sur l' Environnement et le Developpement (CIRED-CNRS/EHESS), 94 - Nogent sur Marne (France); Toman, M. [Resources for the Future (RFF), Washington D.C. (United States)

    2003-07-01

    On September 24-25 1999, CIRED and RFF held a workshop at CIRED to explore a number of key policy issues surrounding the design and operation of the Clean Development Mechanism (CDM). This mechanism, created as part of the 1997 Kyoto Protocol to the United Nations Framework Convention on Climate Change (FCCC), has been the subject of much ongoing negotiation and debate. The multinational participants assembled not to seek consensus but to promote better understanding of commonalties and differences in views in a non politicized setting, as well as to see what new ideas and understandings might emerge from the discussions. The meetings were informal and ''off the record'' to promote frank exchange. This document is a summary of the discussions as seen through the eyes of the two co-organizers. We have tried to reflect as well as possible the range and diversity of the thoughts expressed at the meeting, and we have circulated this summary to other participants for their comments. But we alone are responsible for its content. (author)

  6. Evaluating The Operation Of Three Air Cleaners Working Individually In A Clean Room

    DEFF Research Database (Denmark)

    Ardkapan, Siamak Rahimi; Afshari, Alireza; Bergsøe, Niels Christian;

    2011-01-01

    The use of portable air cleaners is becoming increasingly popular in many countries including Denmark. Portable air cleaners are known for not only removing but also generating particles and gases. To clarify this, three air cleaning technologies were evaluated. They were nonthermal plasma......, photochemical air purifier and corona discharge ionizer. The concentrations of ultrafine particles, ozone and total volatile organic compounds were measured both in a duct and in a clean room. It was found that the studied air cleaning technologies increased the ozone level in the clean room and the duct....... The increase of ozone level in the clean room was more than that was measured in the duct. Additionally, it was found that the number of ultrafine particles in the room increased due to the generated ozone. The number of generated particles changed with the season. The study leads to the recommendation...

  7. 46 CFR 109.205 - Inspection of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Inspection of boilers and machinery. 109.205 Section 109... OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief engineer or engineer in charge, before he assumes charge of the boilers and machinery of a unit shall...

  8. Boiler corrosion. Corrosion of boilers at low boiler water temperatures. Heizkessel-Korrosion. Korrosion von Heizkesseln bei tiefen Kesselwassertemperaturen

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1989-02-01

    Thermostatic cast iron and steel 35.8 specimens were inserted between the fire tubes of a test boiler and exposed to flue gases for a period of three weeks. The corrosion rates at material temperatures between 20 and 60deg C as well as the effects of continuous and intermittent boiler operation were determined. Details are given on the specimens alloying constituents, the testing and test conditions (schematic representation of the experimental set-up). Diagrams and tables facilitate access to test results informing about corrosion rates and corrosion product structure analyses for continuous burner operation. While low boiler water temperatures (below 60deg C in the case of extra light heating oils) are found to necessarily involve higher risks and shorter boiler service lives, low flue gas temperatures alone are considered not to be increasing the risk of boiler corrosion. (HWJ).

  9. Stress-Assisted Corrosion in Boiler Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Preet M Singh; Steven J Pawel

    2006-05-27

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  10. Application of towel mechanical cleaning method in floor cleaning and disinfection of operation room%地巾机械清洗方法在手术室地面清洁工作中的应用

    Institute of Scientific and Technical Information of China (English)

    陈锐; 李静; 徐少珍

    2014-01-01

    目的:探讨地巾机械清洗方法在手术室地表清洁工作中的作用。方法采用拖把手工清洗方法和地巾机械清洗方法对50间手术间进行术后清洁,并对地面、拖把、地巾进行微生物监测。结果机械地巾组清洁的手术间地面合格率(96浇.0%)高于手工拖把组合格率(82.0%)。地巾清洗合格率明显高于拖把。结论采用地巾机械清洗方法对手术间地面进行清洁,减少了手术室内细菌扩散,是防止手术感染的重要环节。%Objective To explore the effects of towel mechanical cleaning method in floor cleaning and disinfection of operation rooms .Methods Mop manual cleaning method and towel mechanical cleaning method were used to clean floor of 50 operation rooms .Floors in operation rooms ,mops ,towels were checked by microbial monitoring .Results Disinfection qualified rate of operation room floors by towel mechanical cleaning method was higher than that by mop manual cleaning method (96 -.0% vs 82 .0% ) . Cleaning qualified rate of towel was significantly higher than that of mop .Conclusion Floor cleaning and disinfection by towel mechanical cleaning method can reduce bacteria diffusion in operation rooms ,and it is an important link to prevent operation infection .

  11. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report: First quarter 1993

    Energy Technology Data Exchange (ETDEWEB)

    1993-12-31

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency. During this quarter, long-term testing of the LNB + AOFA configuration continued and no parametric testing was performed. Further full-load optimization of the LNB + AOFA system began on March 30, 1993. Following completion of this optimization, comprehensive testing in this configuration will be performed including diagnostic, performance, verification, long-term, and chemical emissions testing. These tests are scheduled to start in May 1993 and continue through August 1993. Preliminary engineering and procurement are progressing on the Advanced Low NOx Digital Controls scope addition to the wall-fired project. The primary activities during this quarter include (1) refinement of the input/output lists, (2) procurement of the distributed digital control system, (3) configuration training, and (4) revision of schedule to accommodate project approval cycle and change in unit outage dates.

  12. 40 CFR 62.15395 - Does this subpart require me to obtain an operating permit under title V of the Clean Air Act?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 8 2010-07-01 2010-07-01 false Does this subpart require me to obtain an operating permit under title V of the Clean Air Act? 62.15395 Section 62.15395 Protection of... require me to obtain an operating permit under title V of the Clean Air Act? Yes. If you are subject...

  13. Environmental control during steam boiler washing

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, Marcio A.B.; Abreu Pereira, Vera L. de [Companhia Petroquimica do Nordeste (COPENE), Camacari, BA (Brazil). Div. de Engenharia Ambiental; Ringler, Ulrich E.S. [PROMON Engenharia Ltda., Salvador, BA (Brazil)

    1993-12-31

    The washing and chemical cleaning of boilers, activities of a high polluting potential, are responsible for the generation of wastewater of high contents of heavy metals, suspended solids and chemical oxygen demand (COD). This paper describes the actions carried out by COPENE - Petroquimica do Nordeste S/A - in order to reduce this problem. (author). 10 refs., 3 figs., 2 tabs.

  14. The NOXSO clean coal project

    Energy Technology Data Exchange (ETDEWEB)

    Black, J.B.; Woods, M.C.; Friedrich, J.J.; Browning, J.P. [NOXSO Corp., Bethel Park, PA (United States)

    1997-12-31

    The NOXSO Clean Coal Project will consist of designing, constructing, and operating a commercial-scale flue-gas cleanup system utilizing the NOXSO Process. The process is a waste-free, dry, post-combustion flue-gas treatment technology which uses a regenerable sorbent to simultaneously adsorb sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) from flue gas from coal-fired boilers. The NOXSO plant will be constructed at Alcoa Generating Corporation`s (AGC) Warrick Power Plant near Evansville, Indiana and will treat all the flue gas from the 150-MW Unit 2 boiler. The NOXSO plant is being designed to remove 98% of the SO{sub 2} and 75% of the NO{sub x} when the boiler is fired with 3.4 weight percent sulfur, southern-Indiana coal. The NOXSO plant by-product will be elemental sulfur. The elemental sulfur will be shipped to Olin Corporation`s Charleston, Tennessee facility for additional processing. As part of the project, a liquid SO{sub 2} plant has been constructed at this facility to convert the sulfur into liquid SO{sub 2}. The project utilizes a unique burn-in-oxygen process in which the elemental sulfur is oxidized to SO{sub 2} in a stream of compressed oxygen. The SO{sub 2} vapor will then be cooled and condensed. The burn-in-oxygen process is simpler and more environmentally friendly than conventional technologies. The liquid SO{sub 2} plant produces 99.99% pure SO{sub 2} for use at Olin`s facilities. The $82.8 million project is co-funded by the US Department of Energy (DOE) under Round III of the Clean Coal Technology program. The DOE manages the project through the Pittsburgh Energy Technology Center (PETC).

  15. Experimental Investigations of the Energy and Environmental Indices of Operation of a Low-Capacity Combined Gas Producer and Hot-Water Boiler

    Science.gov (United States)

    Bodnar, L. A.; Stepanov, D. V.; Dovgal‧, A. N.

    2015-07-01

    It has been shown that the introduction of combined gas producers and boilers on renewable energy sources is a pressing issue. A structural diagram of a low-capacity combined gas producer and boiler on renewable energy sources has been given; a bench and procedures for investigation and processing of results have been developed. Experimental investigations of the energy and environmental indices of a 40-kW combined gas producer and hotwater boiler burning wood have been carried out. Results of the experimental investigations have been analyzed. Distinctive features have been established and a procedure of thermal calculation of the double furnace of a lowcapacity combined gas producer and boiler burning solid fuel has been proposed. The calculated coefficients of heat transfer from the gases in the convection bank have been compared with the obtained experimental results. A calculation dependence for the heat transfer from the gases in convection banks of low-capacity hot-water boilers has been proposed. The quantities of harmful emissions from the combined gas producer and boiler on renewable energy sources have been compared with the existing Ukrainian and foreign standards. It has been established that the environmental efficiency of the boiler under study complies with most of the standard requirements of European countries.

  16. 49 CFR 230.20 - Alteration and repair report for steam locomotive boilers.

    Science.gov (United States)

    2010-10-01

    ... boilers. (a) Alterations. When an alteration is made to a steam locomotive boiler, the steam locomotive... steam locomotive boiler, the steam locomotive owner and/or operator shall file with the FRA Regional... the boiler. Whenever welded or riveted repairs are performed on stayed portions of a steam...

  17. Infrared imaging of fossil fuel power plant boiler interiors

    Science.gov (United States)

    Howard, James W.; Cranton, Brian W.; Armstrong, Karen L.; Hammaker, Robert G.

    1997-08-01

    Fossil fuel power plant boilers operate continuously for months at a time, typically shutting down only for routine maintenance or to address serious equipment failures. These shutdowns are very costly, and diagnostic tools and techniques which could be used to minimize shutdown duration and frequency are highly desirable. Due to the extremely hostile environment in these boilers, few tools exist to inspect and monitor operating boiler interiors. This paper presents the design of a passively cooled, infrared borescope used to inspect the interior of operating boilers. The borescope operates at 3.9 micrometer, where flame is partially transparent. The primary obstacles overcome in the instrument design were the harsh industrial environment surrounding the boilers and the high temperatures encountered inside the boilers. A portable yet durable lens system and enclosure was developed to work with a scanning radiometer to address these two problems by both shielding the radiometer from the environment and by extending the optical train into a snout designed to be inserted into access ports on the sides of the boiler. In this manner, interior images of the boiler can be made while keeping the radiometer safely outside the boiler. The lens views a 40 degree field of view through any 2.5' or larger opening in a foot thick boiler wall. Three of these borescopes have been built, and high resolution images of boiler interiors have been obtained.

  18. Selected operating results of the PASSAT prototype dissolver offgas cleaning system

    International Nuclear Information System (INIS)

    To test the HEPA filter and iodine sorption filters developed for cleaning the dissolver offgases of a reprocessing plant investigations were performed with iodine and nitrogen dioxide containing offgases at the PASSAT prototype offgas cleaning system. Corrosion caused by iodine in combination with water vapor was found on the components of the offgas cleaning system made of the materials Nos. 1.4541 and 1.4571 and the adhesive used for the HEPA filters was found to resist inadequately nitrogen dioxide. With a view to selecting suitable materials laboratory scale tests were performed under conditions relevant to the plant. Among a number of preselected materials the material No. 1.4563 was found to be the pipe material suited for exposure to iodine containing moist offgases. A material fabricated on the basis of silicone polymer with temperature stabilizing additives proved to be a suited adhesive for HEPA filters

  19. Boilers, evaporators, and condensers

    International Nuclear Information System (INIS)

    This book reports on the boilers, evaporators and condensers that are used in power plants including nuclear power plants. Topics included are forced convection for single-phase side heat exchangers, heat exchanger fouling, industrial heat exchanger design, fossil-fuel-fired boilers, once through boilers, thermodynamic designs of fossil fuel-first boilers, evaporators and condensers in refrigeration and air conditioning systems (with respect to reducing CFC's) and nuclear steam generators

  20. Central heating: package boilers

    Energy Technology Data Exchange (ETDEWEB)

    Farahan, E.

    1977-05-01

    Performance and cost data for electrical and fossil-fired package boilers currently available from manufacturers are provided. Performance characteristics investigated include: unit efficiency, rated capacity, and average expected lifetime of units. Costs are tabulated for equipment and installation of various package boilers. The information supplied in this report will simplify the process of selecting package boilers required for industrial, commercial, and residential applications.

  1. REFORM ON ELECTRIC OPERATOR OF CFB BOILER%CFB锅炉电动执行机构改造

    Institute of Scientific and Technical Information of China (English)

    于增健

    2012-01-01

    针对循环流化床锅炉非智能型电动执行机构可靠性和稳定性不足问题,对其进行了改造。说明智能型电动执行机构的性能特点及改造效果。%Reform on non - intelligent type electric operator of circulate fluid bed was made aiming at increasing the reliability and stability. The performance characteristics of intelligent type electric operator and the reformation effect was introduced.

  2. Online soot cleaning using infrasound

    Energy Technology Data Exchange (ETDEWEB)

    Torra i Fernandez, Eric; Ellebro, Martin [Infrafone AB, Stockholm (Sweden)

    2013-10-01

    The company Infrafone has been using infrasound as a soot cleaning method for more than 30 years. Infrasonic soot cleaning increases the efficiency, the availability and the lifetime of marine and industrial boilers. The properties and the description of infrasound and Infrafone's soot cleaning method are presented. Moreover, a brief comparison with audible sonic horns is carried out. The results and the savings of installing Infrafone's infrasonic cleaners are presented here with several case studies. (orig.)

  3. 40 CFR Table 4 to Subpart Ddddd of... - Operating Limits for Boilers and Process Heaters With Hydrogen Chloride Emission Limits

    Science.gov (United States)

    2010-07-01

    ... Process Heaters With Hydrogen Chloride Emission Limits 4 Table 4 to Subpart DDDDD of Part 63 Protection of... Heaters With Hydrogen Chloride Emission Limits As stated in § 63.7500, you must comply with the following applicable operating limits: If you demonstrate compliance with applicable hydrogen chloride emission...

  4. Intensive post operation clean out (Poco) in AREVA NC Cadarache dismantling projects: economic value and sustainable development

    International Nuclear Information System (INIS)

    After fabricating plutonium fuels for 40 years (Fast Breeder Reactor, MOX), commercial operations at the AREVA NC Cadarache plant ended in 2003 and post operation clean out of its production buildings and laboratory started. AREVA objective is to achieve IAEA level 2 cleanup of the process facilities and transfer them to their owner, the French Atomic Energy Commission (CEA). There are two main opposite dismantling scenarios: very limited cleanup to optimize man power, or intensive cleanup of the facilities to optimize the quantity of long lived level waste as much as possible. Economic and environmental considerations lead the choice between these two options. (author)

  5. Design and operation of off-gas cleaning and ventilation systems in facilities handling low and intermediate level radioactive material

    International Nuclear Information System (INIS)

    The number of developing countries constructing new nuclear facilities is increasing. These facilities include the production and processing of radioisotopes, as well as all types of laboratories and installations, which handle radioactive material and deal with the treatment of radioactive wastes. Ventilation and air cleaning systems are a vital part of the general design of any nuclear facility. The combination of a well designed ventilation system with thorough cleaning of exhaust air is the main method of preventing radioactive contamination of the air in working areas and in the surrounding atmosphere. This report provides the latest information on the design and operation of off-gas cleaning and ventilation systems for designers and regulatory authorities in the control and operation of such systems in nuclear establishments. The report presents the findings of an Advisory Group Meeting held in Vienna from 1 to 5 December 1986 and attended by 12 experts from 11 Member States. Following this meeting, a revised report was prepared by the International Atomic Energy Agency Secretariat and three consultants, M.J. Kabat (Canada), W. Stotz (Federal Republic of Germany) and W.A. Fairhurst (United Kingdom). The final draft was commented upon and approved by the participants of the meeting. 69 refs, 37 figs, 12 tabs

  6. The Arnot capacity increase project - An integrated boiler and turbine retrofit by Alstom - Implementation and operational experience

    Energy Technology Data Exchange (ETDEWEB)

    Davies, Mike; Stephen, Don; Rich, Glyn; Mills, Jeff; Allen, Steve

    2010-09-15

    In cooperation with South African utility giant Eskom, Alstom has undertaken an ambitious project to upgrade the six-unit Arnot Power Station. The objective was to retrofit major plant components in a cost effective manner in order to extend plant life and increase output. This paper will consider the implementation of the project, the challenges overcome and the operational experience subsequently gained. Lessons learned will be identified. Conclusions will be drawn concerning the effectiveness of a comprehensive feasibility study prior to project implementation and the ability of modern design and manufacturing techniques to retrofit older machines, thus releasing latent potential.

  7. Thermal Aspects Related to the Operation of Photovoltaic Collectors with Water Film Cleaning System

    Directory of Open Access Journals (Sweden)

    Andrei BUTUZA

    2014-02-01

    Full Text Available This study presents an explorative experimental investigation of solar photovoltaic collector's behavior, when equipped with a water film based cleaning system. The study was focused mainly on thermal aspects and demonstrated the thermal potential of the water film, to be used in preheating domestic water. The results obtained in temperate continental climate and in autumn conditions, are in good agreement with similar studies. The electric effects of the water film were also investigated. This category of results was affected by limited precision of the data acquisition but the trend of water film electric effects could be still revealed. The general practical conclusion of the study is that water film cleaning system of the solar photovoltaic collectors can be recommended only with reserves, because of reduced and uncertain global performances.

  8. Evaluating The Operation Of Three Air Cleaners Working Individually In A Clean Room

    OpenAIRE

    Ardkapan, Siamak Rahimi; Afshari, Alireza; Bergsøe, Niels Christian; Johnson, Matthew S.

    2011-01-01

    The use of portable air cleaners is becoming increasingly popular in many countries includingDenmark. Portable air cleaners are known for not only removing but also generating particles andgases. To clarify this, three air cleaning technologies were evaluated. They were nonthermalplasma, photochemical air purifier and corona discharge ionizer. The concentrations of ultrafineparticles, ozone and total volatile organic compounds were measured both in a duct and in a cleanroom. It was found that...

  9. CHP Integrated with Burners for Packaged Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Castaldini, Carlo; Darby, Eric

    2013-09-30

    The objective of this project was to engineer, design, fabricate, and field demonstrate a Boiler Burner Energy System Technology (BBEST) that integrates a low-cost, clean burning, gas-fired simple-cycle (unrecuperated) 100 kWe (net) microturbine (SCMT) with a new ultra low-NOx gas-fired burner (ULNB) into one compact Combined Heat and Power (CHP) product that can be retrofit on new and existing industrial and commercial boilers in place of conventional burners. The Scope of Work for this project was segmented into two principal phases: (Phase I) Hardware development, assembly and pre-test and (Phase II) Field installation and demonstration testing. Phase I was divided into five technical tasks (Task 2 to 6). These tasks covered the engineering, design, fabrication, testing and optimization of each key component of the CHP system principally, ULNB, SCMT, assembly BBEST CHP package, and integrated controls. Phase I work culminated with the laboratory testing of the completed BBEST assembly prior to shipment for field installation and demonstration. Phase II consisted of two remaining technical tasks (Task 7 and 8), which focused on the installation, startup, and field verification tests at a pre-selected industrial plant to document performance and attainment of all project objectives. Technical direction and administration was under the management of CMCE, Inc. Altex Technologies Corporation lead the design, assembly and testing of the system. Field demonstration was supported by Leva Energy, the commercialization firm founded by executives at CMCE and Altex. Leva Energy has applied for patent protection on the BBEST process under the trade name of Power Burner and holds the license for the burner currently used in the product. The commercial term Power Burner is used throughout this report to refer to the BBEST technology proposed for this project. The project was co-funded by the California Energy Commission and the Southern California Gas Company (SCG), a

  10. Air emission points for facilities in Iowa with operating permits for Title V of the Federal Clean Air Act_considered MAJOR permits

    Data.gov (United States)

    Iowa State University GIS Support and Research Facility — Air emission points for facilities in Iowa with operating permits for Title V of the Federal Clean Air Act, considered "major" permits. Also includes emission...

  11. Knowledge based system for fouling assessment of power plant boiler

    International Nuclear Information System (INIS)

    The paper presents the design of an expert system for fouling assessment in power plant boilers. It is an on-line expert system based on selected criteria for the fouling assessment. Using criteria for fouling assessment based on 'clean' and 'not-clean' radiation heat flux measurements, the diagnostic variable are defined for the boiler heat transfer surface. The development of the prototype knowledge-based system for fouling assessment in power plants boiler comprise the integrations of the elements including knowledge base, inference procedure and prototype configuration. Demonstration of the prototype knowledge-based system for fouling assessment was performed on the Sines power plant. It is a 300 MW coal fired power plant. 12 fields are used with 3 on each side of boiler

  12. Sulphur recirculation for reduced boiler corrosion; Minskad pannkorrosion med svavelrecirkulation

    Energy Technology Data Exchange (ETDEWEB)

    Andersson, Sven; Karlsson, Martin (Goetaverken Miljoe AB, Goeteborg (Sweden)); Blomqvist, Evalena; Baefver, Linda; Claesson, Frida; Davidsson, Kent (SP Sveriges Tekniska Forskningsinstitut, Boraas (Sweden)); Froitzheim, Jan; Pettersson, Jesper; Steenari, Britt-Marie (Chalmers Tekniska Hoegskola, Oorganisk miljoekemi, Goeteborg (Sweden))

    2010-03-15

    Sulphur recirculation is a new technology for reducing boiler corrosion and dioxin formation, which was demonstrated in full-scale tests performed at the Renova Waste to Energy plant at Saevenaes in Goeteborg (Sweden). Sulphur is recirculated from the flue gas cleaning back to the boiler, which reduces the chloride content of the deposits, which in turn reduces boiler corrosion and dioxin formation. Sulphur dioxide was separated from the flue gas in a wet scrubber by adding hydrogen peroxide, producing sulphuric acid. The sulphuric acid was injected into the furnace using nozzles with atomization air, surrounded by recirculated flue gas for improved mixing. By recirculating the sulphur, the sulphur dioxide concentration was increased in the boiler. Each sulphur atom passed the boiler several times and no external sulphur had to be added. Dioxin, ash, deposits and particle samplings together with 1000 h corrosion probe measurements were performed for normal operation (reference) and with sulphur recirculation respectively. During spring 2009, reference measurements were made and the recirculation system was installed and tested. During autumn 2009, a long term test with sulphur recirculation was made. An SO{sub 2} concentration of approximately 800 mg/m3 (n, d.g.) was maintained in the boiler by the system except during a period of extremely low sulphur content in the waste. The sulphur dioxide stack concentrations have been far below the emission limit. Sulphuric acid dew point measurements have shown that the sulphuric acid dosage did not lead to elevated SO{sub 3} concentrations, which may otherwise lead to low temperature corrosion. The chlorine content of both fly ash and boiler ash decreased and the sulphur content increased during the sulphur recirculation tests. The molar chlorine/sulphur ratio (Cl/S) decreased by two thirds in the fly ash as well as in the boiler ash, except for one sample. With sulphur recirculation in operation, the deposit growth was

  13. Impact Analysis of Hazardous Waste Fuel to Fluidized Bed Boiler Safe Operation%危废燃料对硫化床锅炉安全运行影响分析

    Institute of Scientific and Technical Information of China (English)

    刘庆

    2015-01-01

    循环流化床锅炉有良好的燃料适应性,随着节能环保意识的提高,企业更加关注如何有效、环保地利用危险废物。文章从燃料和燃烧环境两个方面出发,通过对锅炉燃烧稳定性影响因素的深入分析,研究危废燃料对循环流化床锅炉安全经济运行的重要影响。%Circulating fluidized bed boiler has a good fuel adaptability.With increasing awareness of energy saving, companies pay more attention to how to effectively and environmentally friendly use hazardous waste.This article from the fuel and combustion environment departure,through in-depth analysis of the factors affecting the stability of the boiler combustion,researches important influence on circulating fluidized bed boiler safe and economic operation of hazardous waste fuel.

  14. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J. [Tampella Power Inc., Tampere (Finland)

    1996-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  15. Guide to Low-Emission Boiler and Combustion Equipment Selection

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2002-05-06

    Boiler owners and operators who need additional generating capacity face a number of legal, political, environmental, economic, and technical challenges. Their key to success requires selection of an adequately sized low-emission boiler and combustion equipment that can be operated in compliance with emission standards established by state and federal regulatory agencies. Recognizing that many issues are involved in making informed selection decisions, the U.S. Department of Energy (DOE), Office of Industrial Technologies (OIT) sponsored efforts at the Oak Ridge National Laboratory (ORNL) to develop a guide for use in choosing low-emission boilers and combustion equipment. To ensure that the guide covers a broad range of technical and regulatory issues of particular interest to the commercial boiler industry, the guide was developed in cooperation with the American Boiler Manufacturers Association (ABMA), the Council of Industrial Boiler Owners (CIBO), and the U.S. Environmental Protection Agency (EPA). The guide presents topics pertaining to industrial, commercial, and institutional (ICI) boilers. Background information about various types of commercially available boilers is provided along with discussions about the fuels that they burn and the emissions that they produce. Also included are discussions about emissions standards and compliance issues, technical details related to emissions control techniques, and other important selection considerations. Although information in the guide is primarily applicable to new ICI boilers, it may also apply to existing boiler installations.

  16. 77 FR 16836 - Clean Air Act Operating Permit Program; Petition for Objection to State Operating Permit for...

    Science.gov (United States)

    2012-03-22

    ... San Juan Citizens Alliance, and Carson Forest Watch (Petitioners) to object to the operating permit..., Region 6. BILLING CODE 6560-50-P ... Public Service Company of New Mexico, San Juan Generating Station AGENCY: Environmental Protection...

  17. Closure report for CAU 339: Area 12 Fleet Operations steam-cleaning discharge area, Nevada Test Site

    International Nuclear Information System (INIS)

    This Closure Report (CR) provides documentation of the completed corrective action at the Area 12 Fleet Operations site located in the southeast portion of the Area 12 Camp at the Nevada Test Site (NTS). Field work was performed in July 1997 as outlined in the Corrective Action Plan (CAP). The CAP was approved by the Nevada Division of Environmental Protection (NDEP) in June 1997. This site is identified in the Federal Facility Agreement and Consent Order (FFACO) as Corrective Action Site (CAS) Number 12-19-01 and is the only CAS in Corrective Action Unit (CAU) 339. The former Area 12 Fleet Operations Building 12-16 functioned as a maintenance facility for light- and heavy-duty vehicles from approximately 1965 to January 1993. Services performed at the site included steam-cleaning, tire service, and preventative maintenance on vehicles and equipment. Past activities impacted the former steam-cleaning discharge area with volatile organic compounds (VOCs) and total petroleum hydrocarbons (TPH) as oil

  18. Experimental study on operation optimization of the gas/pulverized coal blended combustion boiler%钢厂煤气混烧锅炉运行优化的试验研究

    Institute of Scientific and Technical Information of China (English)

    易正明; 肖慧; 杜炳旭

    2014-01-01

    An experiment was carried out of the adjustment of blast furnace gas (BFG) and coke oven gas (COG) for blended combustion in a gas/pulverized coal blended combustion boiler and analysis was made of the effect of BFG-COG blended combustion on exhaust gas temperature ,fly ash carbon content and superheated steam temperature of the boiler .On this basis ,the boiler operation was opti-mized .The results show that when BFG blending ratio is 30% and COG blending ratio is 40% ,the thermal efficiency of the boiler reaches 80 .9% .This not only guarantees a high thermal efficiency but also achieves a greater proportion blending combustion of BFG ,offering a solution to the problem of excessive BFG and proving to be more economic .%对某钢厂煤气混烧锅炉进行高炉煤气和焦炉煤气掺烧调整试验,分析掺烧对锅炉排烟温度、飞灰含碳量和过热蒸汽温度等的影响,并对锅炉运行进行了优化。结果表明,当高炉煤气掺烧热值比为30%且焦炉煤气掺烧热值比为40%时,锅炉热效率达到80.9%,这样既保证了锅炉较高的热效率,又实现了高炉煤气的较大比例掺烧,解决了其大量过剩问题,具有较好的经济性。

  19. Management and disposal of radioactive waste from clean-up operations

    International Nuclear Information System (INIS)

    Clean-up of large contaminated areas may create enormous amounts of radioactive waste which need to be safely disposed of. Disposal of the waste may include pre-treatment and transportation to a final repository. There is much experience of the removal and disposal of large amounts of radioactive contaminated material from uranium mill tailings sites. For example, in Salt Lake City, USA, two million tons of radium-containing waste was transported 140 km by rail to a disposal site. In Port Hope, Canada, 70,000 cubic meters of similar waste were moved by road to a disposal site 350 km away. The disposal of the uranium mill tailings can be pre-planned, but an accident situation is quite different. In an emergency, decisions on how to deal with the waste from the clean-up may have to be made rapidly and disposal options may be limited. After the Chernobyl accident, large amounts of contaminated material (mainly soil and trees) were disposed of in shallow pits and surface mounds. Overall, approximately 4x106 m3 of waste were distributed between about 800 disposal sites. Because the amounts of waste after a major nuclear accident could be large, their final disposal may require large human and capital resources. Depending on the scale it is possible that the wastes will have to be placed in several final disposal sites. These are likely to be pits or surface mounds. Such repositories may need clay or concrete liners to prevent migration of the radionuclides from the disposal sites. (EG)

  20. Hybrid SBR–FO system for wastewater treatment and reuse: Operation, fouling and cleaning

    KAUST Repository

    Linares, Rodrigo Valladares

    2016-04-05

    Forward osmosis (FO) is a novel membrane separation process that potentially can be used as an energy-saving alternative to conventional membrane processes. A hybrid sequential batch reactor (SBR)–FO process was explored. In this system, a plate and frame FO cell including two flat-sheet FO membranes was submerged in a bioreactor treating synthetic domestic wastewater. The dissolved organic carbon (DOC) removal efficiency of the system was 98.55%. Total nitrogen removal was 62.4%, with nitrate, nitrite and ammonium removals of 58.4%, 96.2% and 88.4%, respectively. Phosphate removal was almost 100%. The 15-hour cycle average water flux of a virgin membrane with air scouring was 2.95 L/m2·h− 1. Air scouring can help to remove loose foulants from the membrane active layer, thus helping to recover up to 89.5% of the original flux. Chemical cleaning of the fouled active layer of the FO membrane was not as effective as air scouring. Natural organic matter (NOM) characterization methods (liquid chromatography–organic carbon detection (LC–OCD) and 3-D fluorescence excitation emission matrix (FEEM)) show that the FO membrane has a very good performance in rejecting biopolymers, humics and building blocks, but a limited ability in rejecting low molecular weight neutrals. Transparent exopolymer particles (TEP) and other biopolymers might be associated with fouling of the membrane on the support layer. A 1% sodium hypochlorite (NaOCl) cleaning solution was proved to be effective for removing the foulants from the support layer and recovering the original flux.

  1. Air-Cleaning Operational Experience in the Bhabha Atomic Research Centre, Trombay

    International Nuclear Information System (INIS)

    The details of the operational experience gathered in the Bhabha Atomic Research Centre on various aspects of the problem associated with the control of pollutants from the operation of nuclear facilities housed therein form the subject of this report. A short account of the standards for radioactive gaseous waste management and the general practices concerning the prevention and control of air contamination is given. Studies on airborne radioactivity and the operational experience of the ventilation systems connected with some of the installations at Trombay are reviewed. The cost aspects of a typical ventilation system of an operating plant are presented. (author)

  2. Design criteria for soil cleaning operations in electrokinetic remediation: hydrodynamic aspects in a cylindrical geometry.

    Science.gov (United States)

    Oyanader, Mario A; Arce, Pedro; Dzurik, Andrew

    2005-08-01

    The applications of electrokinetics embrace a large family of important industrial, pharmaceutical, biomedical, and environmental applications. Processes such as separation, drug delivery, soil remediation, and others constitute alist of applications where electrical fields are used to induce the movement of solute species. Different transport driving forces participate in the motion of the solute. In the particular case of soil remediation, the electromechanisms may compete with buoyancy and advection, promoting distinct flow regimes. As a rule of thumb, some of the earlier applications of electrokinetic phenomena, mainly in the area of electrophoresis, neglected this competition, and therefore the hydrodynamics of the systems was considered simpler. The nature of the process in soil, a porous media, calls for a different approach and is in need of further analysis of the complete map of collaborating driving forces. The identification and analysis of the characteristic flow regimes may lead to important guidelines for improving the separation, avoiding the mixing, and more efficient cleaning in a given application. In this contribution, using a cylindrical capillary model, the basic aspects of the behavior of the system are captured. A differential model is formulated using simplifying assumptions, maintaining the mathematical aspects to a minimum level, and a solution is presented for the different fields, i.e., the temperature and the velocity. Based on the selection of values of the parameter space, several limiting cases and flow regimes are presented and discussed. Implications for the design of devices and cleaning strategies are also included. Needs for further research are identified. The main idea behind the study is to obtain a qualitative and semiquantitative description of the different flow regimes inside the channel. This information is useful to identify further aspects of the investigation and delineate a systematic approach for a more rigorous

  3. Tests of a TGM-96 boiler unit at higher than rated load

    Science.gov (United States)

    Kholshchev, V. V.

    2011-09-01

    Results of boiler tests are presented that were carried out at boiler loads up to 1.1 of its rated value, during which the steam superheater's temperature operating conditions were checked, and the parameters characterizing the quality of steam, feedwater, and boiler water were determined. Figures characterizing the longevity of steam superheater tubes are presented that were calculated taking into account the boiler operating mode with a higher-than-nominal load.

  4. Design, construction, operation, and evaluation of a prototype culm-combustion boiler/heater unit. Quarterly technical progress report, October 1-December 31, 1980

    Energy Technology Data Exchange (ETDEWEB)

    1981-02-01

    This report provides a summary of the work performed on the Prototype Culm Combustion Boiler/Heater Unit, Phase I - Engineering Design and Analysis and Phase II - Prototype Plant Construction during the period October 1, 1980 through December 31, 1980. The objectives of the program as well as the technical progress and problem areas encountered during the reporting period are presented. The final detail design effort was completed and the final design report submitted. Progress on procurement activity authorized by full Phase II release on March 20, 1980, is discussed. Following approval by DOE, a purchase order was placed with the Norflor Construction Corporation for the prototype plant construction which began in November. Construction of the access roadway installation of the electric power, sewer and water lines was completed during this reporting period. Boiler construction continued.

  5. Influence of Indonesia Coal Blending Combustion Mode on Operating Performance of Boiler%印尼煤掺烧方式对锅炉运行性能的影响

    Institute of Scientific and Technical Information of China (English)

    张殿平; 邓坚; 钟礼今; 王国强; 方庆艳; 张成; 陈刚

    2015-01-01

    Under low NOx combustion condition,experimental research on influence of Indonesia coal blending combustion mode on operating performance of boiler was developed for one 700 MW tangentially fired boiler. Three blending combus-tion modes of combining Indonesia coal and mixed coal were designed and temperature of metal wall,efficiency of the boiler and NOx emission load was tested with different combustion modes so as to obtain optimized combustion mode for Indonesia coal. Comparison results indicate that compared with other blending combustion modes,temperature of the metal walls,e-mission loads of CO and NOx ,exhaust gas temperature and carbon contents of fly ashes of the superheater and the reheater are the lowest and efficiency of the boiler is the highest by using the mode of Indonesia coal blending combustion in the lower burner which may be in favor of improving security,economy and environment protection performance of the boiler.%在低氮燃烧条件下对一台700 MW四角切圆锅炉开展了印尼煤掺烧方式对锅炉运行性能影响的试验研究。设计了3种印尼煤与神混煤掺烧方式,测试不同掺烧方式下的金属壁面温度、锅炉效率和 NOx 排放量,以获得优化的印尼煤掺烧方式。对比结果表明,相比于其他掺烧方式,采用下层燃烧器掺烧印尼煤的方式,过热器和再热器的金属壁面温度、CO和NOx 排放量、排烟温度、飞灰含碳量均最低,锅炉效率最高,有利于提高锅炉运行安全性、经济性和环保性能。

  6. 印尼煤掺烧方式对锅炉运行性能的影响%Influence of Indonesia Coal Blending Combustion Mode on Operating Performance of Boiler

    Institute of Scientific and Technical Information of China (English)

    张殿平; 邓坚; 钟礼今; 王国强; 方庆艳; 张成; 陈刚

    2015-01-01

    在低氮燃烧条件下对一台700 MW四角切圆锅炉开展了印尼煤掺烧方式对锅炉运行性能影响的试验研究。设计了3种印尼煤与神混煤掺烧方式,测试不同掺烧方式下的金属壁面温度、锅炉效率和 NOx 排放量,以获得优化的印尼煤掺烧方式。对比结果表明,相比于其他掺烧方式,采用下层燃烧器掺烧印尼煤的方式,过热器和再热器的金属壁面温度、CO和NOx 排放量、排烟温度、飞灰含碳量均最低,锅炉效率最高,有利于提高锅炉运行安全性、经济性和环保性能。%Under low NOx combustion condition,experimental research on influence of Indonesia coal blending combustion mode on operating performance of boiler was developed for one 700 MW tangentially fired boiler. Three blending combus-tion modes of combining Indonesia coal and mixed coal were designed and temperature of metal wall,efficiency of the boiler and NOx emission load was tested with different combustion modes so as to obtain optimized combustion mode for Indonesia coal. Comparison results indicate that compared with other blending combustion modes,temperature of the metal walls,e-mission loads of CO and NOx ,exhaust gas temperature and carbon contents of fly ashes of the superheater and the reheater are the lowest and efficiency of the boiler is the highest by using the mode of Indonesia coal blending combustion in the lower burner which may be in favor of improving security,economy and environment protection performance of the boiler.

  7. 燃氢锅炉结构、运行及维护%Structure, operation and maintenance of hydrogen burning boiler

    Institute of Scientific and Technical Information of China (English)

    李春宝

    2012-01-01

    The structure, technical performance, combustion system, the automatic control, alarm, automatic protection, fault and dealing method and maintenance of hydrogen burning boiler were introduced.%介绍了燃氢锅炉的结构、技术性能、燃烧系统、自动调节检测与报警、自动保护、故障及处理方法和维护保养。

  8. 40 CFR 62.14830 - Does this subpart require me to obtain an operating permit under title V of the Clean Air Act?

    Science.gov (United States)

    2010-07-01

    ... operating permit unless you meet the relevant requirements specified in 40 CFR 62.14525(a) through (h) and (j) through (o) and all of the requirements specified in 40 CFR 62.14531. ... an operating permit under title V of the Clean Air Act? 62.14830 Section 62.14830 Protection...

  9. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

  10. A Rule-Based Industrial Boiler Selection System

    Science.gov (United States)

    Tan, C. F.; Khalil, S. N.; Karjanto, J.; Tee, B. T.; Wahidin, L. S.; Chen, W.; Rauterberg, G. W. M.; Sivarao, S.; Lim, T. L.

    2015-09-01

    Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes, super heaters, air heaters and economizers. The selection of the boiler is very important to the industry for conducting the operation system successfully. The selection criteria are based on rule based expert system and multi-criteria weighted average method. The developed system consists of Knowledge Acquisition Module, Boiler Selection Module, User Interface Module and Help Module. The system capable of selecting the suitable boiler based on criteria weighted. The main benefits from using the system is to reduce the complexity in the decision making for selecting the most appropriate boiler to palm oil process plant.

  11. Corrective action plan for CAU Number 339: Area 12 Fleet Operations, Steam Cleaning Discharge Area, Nevada Test Site

    International Nuclear Information System (INIS)

    The purpose of this Corrective Action Plan (CAP) is to provide the method for implementing the corrective action alternative as provided in the Corrective Action Decision Document (CADD). Detailed information of the site history and results of previous characterizations can be found in the Work Plan, the Preliminary Investigation Report, and the Phase 2 Characterization Report. Previous characterization investigations were completed as a condition of the Temporary Water Pollution Control Permit issued by the Nevada Division of Environmental Protection (NDEP) on July 14, 1992. The scope of this report is to prepare a CAP based upon the selected remedial alternative for closure of the Area 12, Building 12-16 Fleet Operations steam cleaning discharge area. The effluent discharge area has been impacted by volatile organic compounds (VOCs) and total petroleum hydrocarbons (TPH) as oil. The maximum hydrocarbon and VOC concentrations detected in the Preliminary and Phase 2 Site Characterization Investigations are summarized

  12. Corrosion of oil-fired domestic boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1989-05-01

    Depending on the surface temperature of the flue gas side the corrosion of oil fired domestic boilers proceeds either mainly by acid corrosion or by oxygen corrosion: (1) At surface temperatures of 60/sup 0/C and higher the corrosion mechanism of acid corrosion prevails and the corrosion rates amount to 0.1-0.3 mm/year (values referred to continuous burner operation). The corrosion products consist of soluble iron(II)- and iron(III)sulfates. Higher corrosion rates can be attributed to an appreciable catalytic formation of sulfur trioxide on the corrosion products formed on the convective heating surfaces. (2) At surface temperatures of 40/sup 0/C the mechanism of oxygen corrosion already dominates and the corrosion rates are about ten times higher (1.5-3 mm/year, referred to continuous burner operation). The high portion of iron oxide hydrates, especially goethit (/alpha/-FeOOH), makes the corrosion products difficult to remove. (3) Distinctly reduced service lives are also expected for the so called reduced temperature boilers ('Niedertemperaturkessel') and low temperature boilers ('Tieftemperaturkessel'): According to the manufacturers these boilers may be operated at boiler water temperatures well below 60/sup 0/C, as they are equipped with constructive measures to enhance the surface temperature on the flue gas side. However, these measures are only fully effective under stationary conditions. Some of the results were obtained from weight loss measurements on test specimen made from St 35.8 and gray cast iron, that were exposed to the flue gases of an fired experimental boiler. Other important results come from field measurements of the sulfuric acid content of about 30 boilers that are in practical use. (orig.).

  13. Enzymatic cleaning of biofouled thin-film composite reverse osmosis (RO) membrane operated in a biofilm membrane reactor.

    Science.gov (United States)

    Khan, Mohiuddin; Danielsen, Steffen; Johansen, Katja; Lorenz, Lindsey; Nelson, Sara; Camper, Anne

    2014-02-01

    Application of environmentally friendly enzymes to remove thin-film composite (TFC) reverse osmosis (RO) membrane biofoulants without changing the physico-chemical properties of the RO surface is a challenging and new concept. Eight enzymes from Novozyme A/S were tested using a commercially available biofouling-resistant TFC polyamide RO membrane (BW30, FilmTech Corporation, Dow Chemical Co.) without filtration in a rotating disk reactor system operated for 58 days. At the end of the operation, the accumulated biofoulants on the TFC RO surfaces were treated with the three best enzymes, Subtilisin protease and lipase; dextranase; and polygalacturonase (PG) based enzymes, at neutral pH (~7) and doses of 50, 100, and 150 ppm. Contact times were 18 and 36 h. Live/dead staining, epifluorescence microscopy measurements, and 5 μm thick cryo-sections of enzyme and physically treated biofouled membranes revealed that Subtilisin protease- and lipase-based enzymes at 100 ppm and 18 h contact time were optimal for removing most of the cells and proteins from the RO surface. Culturable cells inside the biofilm declined by more than five logs even at the lower dose (50 ppm) and shorter incubation period (18 h). Subtilisin protease- and lipase-based enzyme cleaning at 100 ppm and for 18 h contact time restored the hydrophobicity of the TFC RO surface to its virgin condition while physical cleaning alone resulted in a 50° increase in hydrophobicity. Moreover, at this optimum working condition, the Subtilisin protease- and lipase-based enzyme treatment of biofouled RO surface also restored the surface roughness measured with atomic force microscopy and the mass percentage of the chemical compositions on the TFC surface estimated with X-ray photoelectron spectroscopy to its virgin condition. This novel study will encourage the further development and application of enzymes to remove biofoulants on the RO surface without changing its surface properties.

  14. Enzymatic cleaning of biofouled thin-film composite reverse osmosis (RO) membrane operated in a biofilm membrane reactor.

    Science.gov (United States)

    Khan, Mohiuddin; Danielsen, Steffen; Johansen, Katja; Lorenz, Lindsey; Nelson, Sara; Camper, Anne

    2014-02-01

    Application of environmentally friendly enzymes to remove thin-film composite (TFC) reverse osmosis (RO) membrane biofoulants without changing the physico-chemical properties of the RO surface is a challenging and new concept. Eight enzymes from Novozyme A/S were tested using a commercially available biofouling-resistant TFC polyamide RO membrane (BW30, FilmTech Corporation, Dow Chemical Co.) without filtration in a rotating disk reactor system operated for 58 days. At the end of the operation, the accumulated biofoulants on the TFC RO surfaces were treated with the three best enzymes, Subtilisin protease and lipase; dextranase; and polygalacturonase (PG) based enzymes, at neutral pH (~7) and doses of 50, 100, and 150 ppm. Contact times were 18 and 36 h. Live/dead staining, epifluorescence microscopy measurements, and 5 μm thick cryo-sections of enzyme and physically treated biofouled membranes revealed that Subtilisin protease- and lipase-based enzymes at 100 ppm and 18 h contact time were optimal for removing most of the cells and proteins from the RO surface. Culturable cells inside the biofilm declined by more than five logs even at the lower dose (50 ppm) and shorter incubation period (18 h). Subtilisin protease- and lipase-based enzyme cleaning at 100 ppm and for 18 h contact time restored the hydrophobicity of the TFC RO surface to its virgin condition while physical cleaning alone resulted in a 50° increase in hydrophobicity. Moreover, at this optimum working condition, the Subtilisin protease- and lipase-based enzyme treatment of biofouled RO surface also restored the surface roughness measured with atomic force microscopy and the mass percentage of the chemical compositions on the TFC surface estimated with X-ray photoelectron spectroscopy to its virgin condition. This novel study will encourage the further development and application of enzymes to remove biofoulants on the RO surface without changing its surface properties. PMID:24329165

  15. Boiler house modernization through shared savings program

    Energy Technology Data Exchange (ETDEWEB)

    Breault, R.W. [Tecogen, Waltham, MA (United States)

    1995-12-31

    Throughout Poland as well as the rest of Eastern Europe, communities and industries rely on small heat only boilers to provide district and process heat. Together these two sectors produce about 85,000 MW from boilers in the 2 to 35 MW size range. The bulk of these units were installed prior to 1992 and must be completely overhauled to meet the emission regulations which will be coming into effect on January 1, 1998. Since the only practical fuel is coal in most cases, these boilers must be either retrofit with emission control technology or be replaced entirely. The question that arises is how to accomplish this given the current tight control of capital in Poland and other East European countries. A solution that we have for this problem is shared savings. These boilers are typically operating with a quiet low efficiency as compared to western standards and with excessive manual labor. Installing modernization equipment to improve the efficiency and to automate the process provides savings. ECOGY provides the funds for the modernization to improve the efficiency, add automation and install emission control equipment. The savings that are generated during the operation of the modernized boiler system are split between the client company and ECOGY for a number of years and then the system is turned over in entirety to the client. Depending on the operating capacity, the shared savings agreement will usually span 6 to 10 years.

  16. Planning Annual Shutdown Inspection for BFB Boiler

    OpenAIRE

    Sorsa, Tatu

    2014-01-01

    The goal of this thesis was to create an illustrative guidebook of annual inspection planning for BFB boiler to help power plant operator when planning of annual inspection is topical. This thesis was made for Andritz Oy and it is based on inspection reports and experiences of BFB boiler’s maintenance and inspection staff. In this thesis it is shown how to plan an annual inspection for BFB boiler and thesis gives good tools and hints for operator to manage inspection from the beginning ...

  17. An optimization model for the operations of steam production in industrial boilers Um modelo de otimização para as operações de produção de vapor em caldeiras industriais

    Directory of Open Access Journals (Sweden)

    Cleber Damião Rocco

    2012-01-01

    Full Text Available In this study, a mixed integer linear programming model is presented to support some of the key decisions in the steam production system with industrial boilers. The model approaches the fuel management decisions (fuel replenishment and its inventory control, boiler operational decisions (start-up, warm-up, and shutdown operations, and which boiler should produce steam. The model adjustments and its validation were carried out through a case study in a large food industry. In face of the good outcomes achieved in applying the model and the lack of optimization tools to support the decisions in this system, the proposed model is a suitable alternative to support some of the key decisions in the system of steam production with multiple industrial boilers.Apresenta-se neste trabalho um modelo de programação linear inteira mista para apoiar algumas das principais decisões na operação de produção de vapor em caldeiras industriais. O modelo contempla as decisões de gerenciamento dos combustíveis: compra nos fornecedores, transporte para a fábrica e níveis dos estoques, assim como determina o modo de funcionamento das caldeiras: momentos de acionamento (start-up, regime de aquecimento (warm-up e desligamento dos equipamentos (shutdown, e em quais deles haverá produção de vapor. Os ajustes e a validação do modelo ocorreram por meio de um estudo de caso realizado em uma indústria de alimentos de grande porte. Diante dos bons resultados obtidos com a aplicação do modelo e da ausência de protocolos ou ferramentas de otimização para apoiar as decisões no sistema estudado, o modelo proposto apresenta-se como uma alternativa viável para apoiar algumas das principais decisões no sistema de produção de vapor em caldeiras industriais.

  18. 干式排渣在大型电站锅炉上的运行特性分析%Operating Characteristic Analysis of Dry Bottom Ash Handling System on Power Station Boiler

    Institute of Scientific and Technical Information of China (English)

    董信光; 李洪涛; 冷成岗; 李德功

    2012-01-01

    Comparing to the discharging slag by water, the dry bottom ash handling system has many advantages such as simple structure, water conserving, more useful. When the bottom ash system has been changed from water mode to dry mode, the operating characteristics of boiler will be varied, which is analyzed and optimized in detailed. Positive and negative impacts are found, which can be referred when the bottom ash system revised and boiler operating.%和水力除渣方式相比,干式排渣有结构简单、节水、干渣经济价值高等优点。将原水力除渣改为干式排渣后,锅炉的运行特性会发生变化,通过对干式排渣运行特性的全面分析和优化,找出积极因素和负面影响,为除渣系统的改造和运行提供参考。

  19. 浅析医院洁净手术部平面设计%Analysis of Graphic Design for Hospital Clean Operation Department

    Institute of Scientific and Technical Information of China (English)

    李成乐

    2012-01-01

    In view of graphic design work for hospital clean operation department, the partition design and process design principles are elaborated, and all types of room's graphic design of clean operation department is analyzed in detail.%针对医院洁净手术部的平面设计工作,阐述了分区设计和流程设计的总体原则,并对洁净手术部各类用房的平面设计进行了详细分析。

  20. 46 CFR 97.30-1 - Repairs to boilers and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Repairs to boilers and pressure vessels. 97.30-1 Section... VESSELS OPERATIONS Reports of Accidents, Repairs, and Unsafe Equipment § 97.30-1 Repairs to boilers and pressure vessels. (a) Before making any repairs to boilers or unfired pressure vessels, the chief...

  1. 46 CFR 196.30-1 - Repairs to boilers and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Repairs to boilers and pressure vessels. 196.30-1... VESSELS OPERATIONS Reports of Accidents, Repairs, and Unsafe Equipment § 196.30-1 Repairs to boilers and pressure vessels. (a) Before making any repairs to boilers or unfired pressure vessels, the Chief...

  2. 46 CFR 196.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Examination of boilers and machinery. 196.15-15 Section... VESSELS OPERATIONS Test, Drills, and Inspections § 196.15-15 Examination of boilers and machinery. (a) It shall be the duty of the chief engineer when he assumes charge of the boilers and machinery of a...

  3. 46 CFR 97.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Examination of boilers and machinery. 97.15-15 Section... VESSELS OPERATIONS Tests, Drills, and Inspections § 97.15-15 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel...

  4. 46 CFR 78.17-30 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Examination of boilers and machinery. 78.17-30 Section... OPERATIONS Tests, Drills, and Inspections § 78.17-30 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel to...

  5. Corrective Action Decision Document (CADD), Area 12 fleet operations steam cleaning discharge area, Nevada Test Site Corrective Action Unit 339

    International Nuclear Information System (INIS)

    This Corrective Action Decision Document (CADD) incorporates the methodology used for evaluating the remedial alternatives completed for a former steam cleaning discharge area at the Nevada Test Site (NTS). The former steam cleaning site is located in Area 12, east of the Fleet Operations Building 12-16. The discharge area has been impacted by Resource Conservation and Recovery Act (RCRA) F Listed volatile organic compounds (VOCs) and petroleum hydrocarbons waste. Based upon these findings, resulting from Phase 1 and Phase 2 site investigations, corrective action is required at the site. To determine the appropriate corrective action to be proposed, an evaluation of remedial alternatives was completed. The evaluation was completed using a Corrective Measures Study (CMS). Based on the results of the CMS, the favored closure alternative for the site is plugging the effluent discharge line, removing the sandbagged barrier, completing excavation of VOC impacted soils, and fencing the soil area impacted by total petroleum hydrocarbons (TPH), east of the discharge line and west of the soil berm. Management of the F Listed VOCs are dictated by RCRA. Due to the small volume of impacted soil, excavation and transportation to a Treatment Storage and Disposal Facility (TSDF) is the most practical method of management. It is anticipated that the TPH (as oil) impacted soils will remain in place based upon; the A through K Analysis, concentrations detected (maximum 8,600 milligrams per kilogram), expected natural degradation of the hydrocarbons over time, and the findings of the Phase 2 Investigation that vertical migration has been minimal

  6. ENERGY STAR Certified Boilers

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 3.0 ENERGY STAR Program Requirements for Boilers that are effective as of October 1,...

  7. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  8. Steam boiler technology

    Energy Technology Data Exchange (ETDEWEB)

    Teir, S.

    2003-07-01

    This book is the published version of the e-book with the same name. The interactive lecture slides, which accompany most chapters, exist only in the online version and on the attached CD-Rom. The Steam Boiler Technology e-book is the main course book for the course on steam boiler technology provided by the Laboratory of Energy Engineering and Environmental Protection at Helsinki University of Technology. The steam boiler technology e-Book is provided by the Laboratory of Energy Engineering and Environmental Protection at Helsinki University of Technology. The book covers the basics and the history of steam generation, modern boilers types and applications, steam/water circulation design, feedwater and steam systems components, heat exchangers in steam boilers, boiler calculations, thermal design of heat exchangers. The chapters of the second edition have been corrected based on reader and reviewer comments, and four new chapters have been added. The user interface of the electronic version has also been updated. The password for the online book will be changed once a year. If you have problems accessing the online book, or need a new password, please contact sebastian.teir@hut.fi.

  9. Application of Macro-oil Ignition Technology in the Combustion Operation of 320 MW Unit Boiler%微油点火技术在320MW机组锅炉燃烧运行中的应用

    Institute of Scientific and Technical Information of China (English)

    薛小超; 王华

    2013-01-01

    This paper introduces the working principle of the micro oil ignition technology , and describes the process of ignition in detail according to application of the technology in the combustion operation of 2 ×320MW unit boiler in Anqing Wanjiang Power Generation Company .The analysis of economic benefits shows that micro oil ignition technology , as a new fuel saving technology of the thermal power plant boiler start-up and low load stable combustion , has good energy saving effect which can greatly reduce the cost of power generation and bring considerable economic benefits .%本文介绍了微油点火技术的工作原理,并针对该技术在安庆皖江发电公司2×320 MW机组锅炉燃烧运行的应用情况,详细介绍了点火启动的运行过程。通过经济效益分析表明,作为火电厂锅炉启动及低负荷稳燃的新型节油技术,微油点火技术良好的节能效果,能大大降低发电成本,带来可观的经济收益。

  10. 燃气轮机自清式过滤系统的运行和维护%Gas Turbine Self-Cleaning Filtration System Operation and Maintenance

    Institute of Scientific and Technical Information of China (English)

    陈大兵

    2014-01-01

    This paper introduced four gas turbine unit filter system , in addition, it recommended filtering mechanism of gas turbine in-let system self-cleaning filter and working process of self-cleaning filter .By analyzing and summarizing gas turbine power plant self-cleaning filter operation and maintenance , we concluded experience of self-cleaning filter safety operation and extending from self-clean-ing filter service life .%本文介绍了某电厂4台燃气轮机的过滤系统形式以及燃气轮机进气系统自清式过滤器的过滤机理和工作过程。通过该电厂燃气轮机自清式过滤器运行和维护的多年总结,探索出自清式过滤器安全运行的注意事项和延长自清式过滤器使用寿命的一些经验。

  11. Analysis of structure of cleaning operation on oil tank cleaning robots%油罐清洗机器人清洗作业装置的结构分析

    Institute of Scientific and Technical Information of China (English)

    何勇强; 周利坤

    2012-01-01

    Put forward a safely and environmentally cleaning mode for the special work circumstance and the character of oil sludge on the bottom of tank, systematically analyzed the practical working process of oil tank cleaning and the overall structure of cleaning operation on the oil tank cleaning ro- bots. The form of tray-brush device and the structure of brush have been designed and made dynamics modeling. It also proposed the matching function and transmission scheme of the roll-brush device, the overall structure and working principle of dirt suction system, as well as the design and analysis of the structure of suction mouth and oil sludze box.%结合油罐清洗的特殊作业环境和罐底油泥特性,提出安全、环保的清洗方式,系统分析了油罐清洗的实际作业流程和油罐清洗机器人清洗作业装置的总体结构。对盘刷装置的组成、刷体构造进行了设计,并进行了动力学建模,还提出滚刷装置的功能匹配和传动方案、吸污系统的总体构成和工作原理,以及吸嘴与油泥箱的结构设计分析。

  12. Wood Pellet-Fired Biomass Boiler Project at the Ketchikan Federal Building

    Energy Technology Data Exchange (ETDEWEB)

    Tomberlin, G.

    2014-06-01

    Biomass boiler systems have existed for many years, but the technology has advanced in recent decades and can now provide automated and efficient operation for a relatively modest investment. Key advances in system monitoring and control allow for lower operating costs, since the control systems run all aspects of the boiler, including feed, load reduction and even tube cleaning. These advances have made such systems economical on a small scale in situations where inexpensive fuels like natural gas are not available. This creates an opportunity for building operators in remote, cold-climate locations to reduce the use of expensive fuels for heating buildings. GSA Region 10 installed the system at the federal building in Ketchikan, Alaska and submitted the project to the Green Proving Ground (GPG) program. GSA's GPG program contracted with the National Renewable Energy Laboratory (NREL) to assess the installation and the technology. The system serves as a demonstration to assess actual system efficiencies, as well as operating characteristics and financial benefits. In addition to installation and operational issues, the project team/researchers examined other issues, including fuel transportation costs, building energy savings, and overall economics.

  13. Transients in a circulating fluidized bed boiler

    Science.gov (United States)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  14. TA-2 Water Boiler Reactor Decommissioning Project

    Energy Technology Data Exchange (ETDEWEB)

    Durbin, M.E. (ed.); Montoya, G.M.

    1991-06-01

    This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m{sup 3} of low-level solid radioactive waste and 35 m{sup 3} of mixed waste. 15 refs., 25 figs., 3 tabs.

  15. TRD, technical codes and instructions on steam boilers

    International Nuclear Information System (INIS)

    Condensed edition informing about layout and applications of the TRDs, materials, manufacture and dimensioning, calculations, equipment and installation, testing and operation, and boilers of groups I, II and III. (DG)

  16. Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration

    Energy Technology Data Exchange (ETDEWEB)

    Liss, William E; Cygan, David F

    2013-04-17

    Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system the Super Boiler for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently

  17. IDEA Clean Energy Application Center

    Energy Technology Data Exchange (ETDEWEB)

    Thornton, Robert

    2013-09-30

    The DOE Clean Energy Application Centers were launched with a goal of focusing on important aspects of our nation’s energy supply including Efficiency, Reliability and Resiliency. Clean Energy solutions based on Combined Heat & Power (CHP), District Energy and Waste Heat Recovery are at the core of ensuring a reliable and efficient energy infrastructure for campuses, communities, and industry and public enterprises across the country. IDEA members which include colleges and universities, hospitals, airports, downtown utilities as well as manufacturers, suppliers and service providers have long-standing expertise in the planning, design, construction and operations of Clean Energy systems. They represent an established base of successful projects and systems at scale and serve important and critical energy loads. They also offer experience, lessons learned and best practices which are of immense value to the sustained growth of the Clean Energy sector. IDEA has been able to leverage the funds from the project award to raise the visibility, improve the understanding and increase deployment CHP, District Energy and Waste Heat Recovery solutions across the regions of our nation, in collaboration with the regional CEAC’s. On August 30, 2012, President Obama signed an Executive Order to accelerate investments in industrial energy efficiency (EE), including CHP and set a national goal of 40 GW of new CHP installation over the next decade IDEA is pleased to have been able to support this Executive Order in a variety of ways including raising awareness of the goal through educational workshops and Conferences and recognizing the installation of large scale CHP and district energy systems A supporting key area of collaboration has involved IDEA providing technical assistance on District Energy/CHP project screenings and feasibility to the CEAC’s for multi building, multi-use projects. The award was instrumental in the development of a first-order screening

  18. Research on the Effectiveness of Cleaning Cutting Fluid Used for Machining During Abrasive and Diamond Tools Operations

    Directory of Open Access Journals (Sweden)

    Vykintas Dusevičius

    2012-01-01

    Full Text Available The article presents the problem of cleaning effectively lubricant - coolant fluid using two different metal-working techniques. Compared with lubricant-coolant fluid, the use of steel abrasive tools produces very small steel particles having relative weight. Steel processing with diamond polishing tools does not make chips. The paper considers theoretical cleaning methods and compares them with experimental results cleaning an additional flow of lubrication and cooling with a magnetic separator and hydro-cyclone.Article in Lithuanian

  19. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-01-01

    This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

  20. Feasibility of Combustion of Petroleum Coke in 230t/h Circulating Fluidized Bed Boiler

    Institute of Scientific and Technical Information of China (English)

    HAN Dong-tai; SONG Zheng-chang; XU Tao

    2003-01-01

    In order to reuse the high sulfur petroleum coke, the waste in chemical industry, as fuel of power plant for energy recovery, the combustion property of petroleum coke was researched experimentally in circulating fluidized bed (CFB) boiler. The performance of the boiler in burning mixed fuel with different ratios of coal to petroleum coke is obtained. Based on the experimental data, Factors influencing the stability of combustion,thermal efficiency of boiler, and emissions and desulphurisation are discussed. This study demonstrates that the combustion of petroleum coke in CFB boiler is applicable, and has great significance on the design and operation of CFB boiler to burn petroleum coke.

  1. Needs-driven soot blowing in waste boilers; Behovsstyrd sotblaasning i avfallspannor

    Energy Technology Data Exchange (ETDEWEB)

    Niklasson, Fredrik; Davidsson, Kent

    2009-09-15

    The increased use of alternative and waste fuels has resulted in an increased number of plants having trouble with fouling and corrosion on boiler banks and superheater tubes. Frequent sootblowing will keep the surfaces relatively clean, but on the other hand, it may erode the tube material. An intelligent sootblowing system will initiate sootblowings on individual tube banks only when needed for that specific tube bank. Such a system depends on the detection of the degree of fouling of specific tube banks. In this project, the conditions for an intelligent sootblowing system at the waste fired boilers in Boraas are investigated from measured flows, temperatures and pressure drop. New thermocouples at the water tubes between the banks of the economiser have been installed and connected to the control and monitoring system of the boiler. From measured temperatures and flows, heat transfer coefficients are calculated and used to detect the fouling on the heat exchangers. A pressure transducer has been altered to measure the pressure over the boiler bank. At the superheaters, the measurements show a significant improvement of the heat transfer coefficients immediately following sootblowing. Thereafter, the heat transfer coefficients decline more slowly, almost linearly. The measurements indicate that the fouling rate is almost same for the two superheaters and do not motivate individual sootblowing sequences of the two superheaters. The pressure drop over the boiler bank was found too insensitive a measure to be used as an indicator for an intelligent sootblowing system, at least in this specific boiler. In the economiser, the decline of calculated heat transfer coefficients showed a relative rate of fouling on individual tube banks. The results show that the fouling rate is significantly higher in the top tube banks, which comes first in the direction of the flue gas, compared to downstream banks. Experiments by sootblowing the top tube bank more frequently than the

  2. Chemical cleaning effect of oxide scale on superheater tubes of a supercritical unit boiler%某超临界机组过热器典型材质氧化皮化学清洗效果分析

    Institute of Scientific and Technical Information of China (English)

    位承君; 刘锋; 胡杨; 龙国军; 曹杰玉; 姚建涛; 宋飞

    2015-01-01

    为了评价化学清洗治理过热器氧化皮技术的效果,采用失重法、能谱分析法和电镜显微观察金相组织等方法,对某超临界机组过热器3种典型材质 T23,T91和 TP347H 氧化皮化学清洗前、后特性进行分析.结果表明:化学清洗可有效去除管材表面氧化皮,除垢率达90%以上;T23管材氧化皮主要为铁的氧化物,化学清洗可以完全去除;T91管材表面氧化皮分为2层,化学清洗后有部分内层氧化皮残留,残留部分为富铬层;TP347H 管材清洗后氧化皮厚度明显减小,残余部分为富铬层;T91材质的耐腐蚀性能最差,腐蚀总量为18.97 g/m2,腐蚀速率为0.38 g/(m2•h),T23材质次之,TP347H 材质耐腐蚀性能最好;化学清洗不会对奥氏体钢TP347H 产生晶间腐蚀.%To evaluate the effect of chemical cleaning treatment on superheater oxide scale,three typical ma-terials of a supercritical unit superheater,T23,T91 and TP347H,were analyzed before and after chemical cleaning.The corrosion situation,element content and microstructure of the oxide scales were tested by thermogravimetric analysis,energy spectrum analysis and metallographic analysis.The results show that, chemical cleaning can effectively remove the oxide scales on the surface of pipe sheets with removing effi-ciency over 90%.The oxide scales of T23 steel are mostly iron oxides,which can be totally washed and the metal base can be seen after chemical cleaning.The oxide scales of T9 1 steel consist of two layers,after chemical cleaning,there are some residues of the inner oxide layer,which is Cr-rich layer.The oxide scales of TP347H steel pipes become thinner considerably after chemical cleaning,and the residue is Cr-rich lay-er.The T9 1 steel's anticorrosion performance is the worst,of which the total corrosion amount is 18.97 g/m2 and the corrosion rate is 0.38 g/(m2•h).Then is the T23 steel.The TP347H steel performs the best.Chemical cleaning does not generate

  3. Clean air conditioning system design of clean operating departments for the new medical zone of Xiangya Hospital%湘雅医院新医疗区洁净手术部净化空调系统设计

    Institute of Scientific and Technical Information of China (English)

    王小明; 余念贵

    2014-01-01

    简单介绍了湘雅医院新医疗区洁净手术部净化空调系统的设计和修改过程。该工程采用湿度优先控制系统,由新风系统负担手术室的全部湿负荷,解决了洁净手术部与新医疗区共用冷热源可能产生的问题,减少了常规一次回风空调系统中冷热抵消造成的能量浪费,取得了较好的节能效果。%Briefly presents the design and modification process of the clean operating departments.By adopting the humidity priority control system and handling all the moisture load of operating rooms by an outdoor air system,solves the potential problems caused by the clean operating departments and the new medical zone sharing with cold and heat sources,and reduces the energy waste caused by heat and cold offset in conventional primary return air systems,which obtains good energy saving effect.

  4. Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler

    Energy Technology Data Exchange (ETDEWEB)

    None

    1998-07-01

    Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NO, reduction (70VO) could be achieved. Sponsors of the project included the U.S. Depatiment of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was petformed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado bituminous, low-sulfur coal. It had a baseline NO, emission level of 0.73 lb/1 OG Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50Y0. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NO, in the flue gas by staged fuel combustion. This technology involves the introduction of' natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NO, emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX

  5. Towards ideal NOx control technology for bio-oils and a gas multi-fuel boiler system using a plasma-chemical hybrid process

    International Nuclear Information System (INIS)

    Highlights: • A multi-fuel boiler system combined with NOx aftertreatment is developed. • NOx is removed from flue gas by a plasma-chemical hybrid process. • Waste bio-oils are utilized as renewable energy source and for CO2 reduction. • Ultra low NOx emission less than 2 ppm is achieved. • The boiler system is applicable for industrial use. - Abstract: A super-clean boiler system comprising a multi-fuel boiler and a reactor for plasma-chemical hybrid NOx aftertreatment is developed, and its industrial applications are examined. The purpose of this research is to optimally reduce NOx emission and utilize waste bio-oil as a renewable energy source. First, NO oxidation using indirect plasma at elevated flue gas temperatures is investigated. It is clarified that more than 98% of NO is oxidized when the temperature of the flue gas is less than 130 °C. Three types of waste bio-oils (waste vegetable oil, rice bran oil, and fish oil) are burned in the boiler as fuels with a rotary-type burner for CO2 reduction considering carbon neutrality. NOx in the flue gases of these bio-oils is effectively reduced by the indirect plasma-chemical hybrid treatment. Ultralow NOx emission less than 2 ppm is achieved for 450 min in the firing of city natural gas fuel. The boiler system can be successfully operated automatically according to unsteady steam demand and using an empirical equation for Na2SO3 supply rate, and can be used in industries as an ideal NOx control technology

  6. Method and apparatus for optimizing operation of a power generating plant using artificial intelligence techniques

    Science.gov (United States)

    Wroblewski, David; Katrompas, Alexander M.; Parikh, Neel J.

    2009-09-01

    A method and apparatus for optimizing the operation of a power generating plant using artificial intelligence techniques. One or more decisions D are determined for at least one consecutive time increment, where at least one of the decisions D is associated with a discrete variable for the operation of a power plant device in the power generating plant. In an illustrated embodiment, the power plant device is a soot cleaning device associated with a boiler.

  7. Plasma Cleaning

    Science.gov (United States)

    Hintze, Paul E.

    2016-01-01

    NASA's Kennedy Space Center has developed two solvent-free precision cleaning techniques: plasma cleaning and supercritical carbon dioxide (SCCO2), that has equal performance, cost parity, and no environmental liability, as compared to existing solvent cleaning methods.

  8. Maintenance of immersion ultrasonic testing on the water tube boiler

    International Nuclear Information System (INIS)

    There are 4-boiler in nuclear fuel cycle engineering laboratories (NCL). These boilers have been operated in the long term over 20 years. One of them, the leakage of boiler water was found at one of the generating tubes, and 2 adjoining generating tubes were corroded in Dec, 2011. These generating tubes were investigated by immersion ultrasonic testing (UT) for measure thickness of the tube. As a result, thinner tube was found in a part of a bend and near the water drum. These parts are covered with sulfide deposit, it seems that the generating tubes were corroded by sulfide. (author)

  9. Intelligent soot blowing for boilers co-firing waste and biofuel; Behovsstyrd sotblaasning foer bio- och avfallseldade pannor - inventering och teknikval

    Energy Technology Data Exchange (ETDEWEB)

    Kjoerk, Anders [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

    2003-11-01

    To achieve optimum boiler operation and performance it is necessary to control the cleanliness and limit the fouling of the heat transfer surfaces. Historically, the heating surfaces in boilers firing biomass and waste are cleaned by steamblowing soot blowers on scheduled time-based and/or parameter-based intervals or by mechanical methods. With the advent of fuel switching strategies and use of mixed-in industrial waste, the control of heating surface cleanliness has become even more crucial for these boilers. Scheduled and/or parameter based approaches do not easily address operational changes. As plant operators push to achieve greater efficiency and performance from their boilers, the ability to more effectively optimize cleaning cycles has become increasingly important. If soot blowing is done only when and where it is required rather than at set intervals, unit performance can be maintained with reduced blowing, which saves steam. Two philosophical approaches toward intelligent soot blowing are currently being applied in the industry. One incorporates heat flux monitors to gather real-time heat transfer data to determine which areas of the furnace need cleaning. The other uses indirect temperature and pressure data to infer locations where soot blowing is needed, and is mainly applied for controlling soot blowers in the superheater and economiser area. The heat flux monitors are so fare used for control of the furnace wall blowers. A system using temperature, pressure and flow data does not require much additional instrumentation as compared with what is available on a standard boiler. However the blower control system must be capable of operating blowers on an individual basis. For advanced options it should also be possible to adjust the speed of the soot blower and the steam pressure. The control program could be more or less advanced but the ability to model heating surfaces and determine real-time cleanliness is crucial for an intelligent soot blowing

  10. Operational experiences with the waste heat boilers of the gas and steam installation in the district heating power station Dresden-Nossener Bruecke; Betriebserfahrungen mit den Abhitzekesseln der GuD-Anlage im HKW Dresden-Nossener Bruecke

    Energy Technology Data Exchange (ETDEWEB)

    Busch, F. [DREWAG, Dresden (Germany); Klauke, F. [BBP ENERGY, Oberhausen (Germany)

    2001-07-01

    Today, Dresden is covering just under half of the total heat requirements by district heating, 95% of which come from heating and refuse incineration and heating power stations. The location of the new gas-cycle power station at the intersection of the big long-distance heating lines is near the centre of the town. The district heating power station Dresden-Nossener Bruecke was conceived for base-load operation and, thanks to its flexible design, is capable of supplying the city's networks with about 85% of its requirements of electric energy and district heating in gas and steam operation. For an adequate supply with a high rate of fuel utilization the waste-heat boilers were designed in such a way as to be usable in five different operating modes. (orig.) [German] Dresden deckt heute knapp die Haelfte des gesamten Waermebedarfs durch Fernwaerme, die zu 95% aus Heiz- und Muell-Heizkraftwerken stammt. Der Standort der neuen GuD-Anlage am Knotenpunkt der grossen Fernwaermeleitungen liegt zentrumsnah. Das Heizkraftwerk Dresden-Nossener Bruecke wurde fuer den Grundlastbetrieb konzipiert und ist dank flexibler Auslegung in der Lage, die Stadtnetze mit rund 85% ihres Elektroenergie- und Fernwaermebedarfs im GuD-Betrieb zu versorgen. Zur leistungsgerechten Versorgung mit hohem Brennstoffnutzungsgrad wurden die Abhitzekessel so ausgestattet, dass sie in fuenf verschiedenen Betriebsarten einsetzbar sind. (orig.)

  11. Energy efficiency in boilers; Eficiencia energetica em caldeiras

    Energy Technology Data Exchange (ETDEWEB)

    Ponte, Ricardo Silva The [Universidade Federal do Ceara (UFCE), Fortaleza, CE (Brazil). Dept. de Engenharia Eletrica], email: ricthe@dee.ufc.br; Barbosa, Marcos Antonio Pinheiro; Rufino, Maria da Gracas [Universidade de Fortaleza (UNIFOR), CE (Brazil). Dept. de Engenharia Eletrica], emails: marcos_apb@unifor.br, gsrufino@unifor.br

    2010-07-01

    The boiler is vapor generator equipment that has been widely used in industrial milieu as in electric energy generation in thermoelectric plants. Since their first conception, the boilers have been changed in order to provide security and energetic efficiency. They can present high losses of energy if they don't be operated according to some criteria. A considerable part of boilers operation cost include fuel expenses. So, the adoption of effective steps in order to reduce fuel consumption is important to industry economy, besides it brings environmental benefits through the reduction of pollution liberation. The present article has the objective of emphasizing the effective steps for the economy of energy in boilers, such as, the regulation of combustion; the control of soot and incrustations; the installation of economizers, air heaters and super heaters; the reduction in purges and reintroduction of condensed steam. (author)

  12. Thermal Analysis of Superheater Platen Tubesin Boilers

    Directory of Open Access Journals (Sweden)

    Shahram Falahatkar

    2014-01-01

    Full Text Available Superheaters are among the most important components of boilers and have major importance due to this operation in high temperatures and pressures. Turbines are sensitive to the fluctuation of superheaterstemperature;therefore even the slightest fluctuation in the outlet vapor temperature from the superheaters does damage the turbine axis and fins. Examining the potential damages of combustion in the boilers and components such as the superheaters can have a vital contribution to the progression of the productivity of boiler, turbine and the power plant altogether it solutions are to be fund to improve such systems. In this study, the focus is on the nearest tube set of superheaters to the combustion chamber.These types of tubes are exposed to a wide range ofcombustion flames such that the most heat transfer to them is radiation type.Here, the 320 MW boiler of Isfahan power plant (Iran, the combustion chamber, 16 burners and the platensuperheater tubes were remodeled by CFD technique. The fluid motion, the heat transfer and combustion processes are analyzed. The two-equation turbulence model of k-εis adopted to measure the eddy viscosity. The eddy dissipation model is used to calculate the combustion as well as the P-1 radiation model to quantify the radiation. The overheated zones of superheater tubes and the combustion chamber are identified in order toimprove this problem by applying the radiation thermal shields and knees with porous crust which are introduced as the new techniques.

  13. 40 CFR 63.5734 - What standards must I meet for resin and gel coat application equipment cleaning operations?

    Science.gov (United States)

    2010-07-01

    ...-containing solvents used for removing cured resin or gel coat are exempt from the requirements of 40 CFR part... 40 Protection of Environment 12 2010-07-01 2010-07-01 true What standards must I meet for resin... Pollutants for Boat Manufacturing Standards for Resin and Gel Coat Application Equipment Cleaning...

  14. CFD Studies on Multi Lead Rifled [MLR] Boiler Tubes

    OpenAIRE

    Dr T C Mohankumar

    2013-01-01

    This paper reports the merits of multi lead rifled [MLR] tubes in vertical water tube boiler using CFD tool. Heat transfer enhancement of MLR tubes was mainly taken in to consideration. Performance of multi lead rifled tube was studied by varying its influencing geometrical parameter like number of rifling, height of rifling, length of pitch of rifling for a particular length. The heat transfer analysis was done at operating conditions of an actual coal fired water tube boiler situated at Apo...

  15. Brief introduction of GEF efficient industrial boiler project in China

    Energy Technology Data Exchange (ETDEWEB)

    Meijian, T.

    1996-12-31

    The present situation of installed industrial boilers, their efficiency and environmental impact are assessed. And the factors contribute to the low efficiency and serious pollution are summarized. Based on WB-assisted GEF project, {open_quotes}Efficient Industrial Boiler Project{close_quotes} aimed at CO{sub 2} mitigation in China, a series of effective measures to bring the GHG emission under control are addressed, in technology, system performance, and operation management aspects.

  16. Numerical Analysis of the Factors about Combustion Stability on Boiler

    OpenAIRE

    Yan Weiping; Gao Yang; Li Jun

    2012-01-01

    Through the research of the coal pulverized catches fire and steadily combustion mechanism and the numerical Simulation of the 300MW Tangentially Pulverized Coal Fired Boiler by Coal-fire software?combine the operating data of the boiler, establish the corresponding relation between the result of numerical simulation and combustion stability. The result indicates that the higher volatile matter, lower content of ash and moisture of the coal, it helps the coal pulverized air current to ca...

  17. Up-date on cyclone combustion and cyclone boilers

    Energy Technology Data Exchange (ETDEWEB)

    Carmo, Felipe Alfaia do; Nogueira, Manoel Fernandes Martins; Rocha, Rodrigo Carnera Castro da; Gazel, Hussein Felix; Martins, Diego Henrique dos Reis [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Campus Universitario Jose da Silveira Netto], E-mails: mfmn@ufpa.br, mfmn@ufpa.br

    2010-07-01

    The boiler concept has been around for more than 70 years, and there are many types available. Boilers provide steam or hot water for industrial and commercial use. The Federal University of Para (UFPA) through the research group EBMA (Energy,Biomass and Environment) has been developing cyclonic furnace with a water wall, a boiler, aiming to use regional timbers (sawdust) and agro-industries residues as fuel to produce steam to be used in industrial processes as well as in power generation,. The use of cyclonic combustion for burning waste instead of burning in a fixed bed is mainly due to two factors efficiency improvement causing a more compact boiler and less risk of explosion, since their process does not generate an accumulation of volatile. Present state-of-art for commercial cyclone boilers has as set up a cyclone combustor with two combustion chambers, in fluid communication, where there ducts for supplying air and fuel directly into the first chamber and for forming a cyclonic flow pattern and a heat exchanger surrounding the second chamber for keeping low combustion temperature in both chambers. This paper shows the results of a literature review about design, construction and operation of cyclonic boilers using solid, liquid or gaseous fuel. This information has been used for the design of a cyclone boiler to be constructed at UFPA for research purposes and its basic concept is presented at the end of this article. (author)

  18. 对冲燃烧锅炉水冷壁高温腐蚀运行调整%Operation adj ustment for high temperature corrosion in water wall of supercritical opposed firing boiler

    Institute of Scientific and Technical Information of China (English)

    周科; 佘园元; 鲁芬; 李建设; 陈俊彬

    2016-01-01

    Due to the strong reducing atmosphere and H2S formation around the water wall of a supercritical opposed firing boiler,serious high temperature corrosion occurred in the water walls.To solve this prob-lem,the single factor alternate method was applied to experimentally investigate the effects of main operat-ing parameters on H2 S concentrations around side water wall.The results show that,on the basis of cus-tomary boiler operating condition,after a series of regulations,such as weakening the tertiary air swirl of the main burner appropriately,distributing the tertiary air flow as bowl type,strengthening the secondary air swirl of the main burner appropriately,increasing the swirling air ratio of the OFA burner,reducing di-rect air ratio of the OFA burner,increasing the running oxygen concentration appropriately,distributing the mills output uniformly,increasing the primary air velocity appropriately,and reducing the coal fineness, the H2 S concentration around the side water wall decreased from 876.5 mg/m3 to 352.2 mg/m3 .The at-mosphere around the water wall surface was greatly improved,and the security of the boiler operation was enhanced.%某超临界机组对冲燃烧锅炉水冷壁存在严重高温腐蚀的现象,这主要因水冷壁壁面附近存在强还原性气氛并伴有 H2 S气体产生所致.本文采用单因素轮换法,试验研究了主燃烧器的三次风旋流强度、三次风风量、二次风旋流强度、二次风风量等主要运行参数调整对锅炉水冷壁壁面气氛特性参数 H2 S质量浓度的影响规律.结果表明,在锅炉习惯运行方式的基础上,通过适当削弱主燃烧器三次风旋流,同层燃烧器三次风采取“碗式配风”,适当增强主燃烧器二次风旋流,增加燃尽风二次风风量,减少燃尽风一次风风量,适当提高运行氧量和一次风速,采取均等配煤方式,降低煤粉细度后,水冷壁侧墙平均H2 S质量浓度由876.5 mg/m3降至352.2 mg/m3,水冷壁壁

  19. 600MW亚临界机组磨煤机运行参数影响试验分析%Experimental Analysis on 600MW Sub-critical Unit Boiler Coal Mill Operation Parameter Influence

    Institute of Scientific and Technical Information of China (English)

    刘战礼; 郝建刚

    2014-01-01

    某600MW亚临界机组于2006年投产,机组运行过程中发现,磨煤机性能比同类型机组略差,本文对制粉系统的煤粉细度、粉管风量偏差、制粉系统单耗、阻力等参数进行了试验,提出相应的改进措施和建议,为锅炉提高经济效益提供参考。%A 600MW Subcritical Units put into operation in 2006, during the operation of the unit, performance of Coal mill is slightly worse than the same type unit, In order to solve the problem, the fineness of pulverized coal, the differ-ence of powder tube quantity, consumption of pulverizing system, resistance and other parameters of pulverizing system is tested, corresponding improvement measures and recommendations is provided for improve economic benefit of boiler.

  20. Numerical Simulation Study on NOx Emissions of the Ultra-supercritical Utility Boiler on Varying Operation Conditions%基于变工况运行超超临界锅炉NOx排放的数值模拟研究

    Institute of Scientific and Technical Information of China (English)

    沈跃云

    2012-01-01

    基于变工况运行,采用计算流体力学(CFD)模拟方法,对某电厂1000MW超超临界锅炉炉膛内CO、O2、NO浓度场和温度场进行计算和分析.影响该锅炉NOx排放浓度主要运行因素有燃用煤质、附加风量(AA风量)和过剩空气系数等.CFD数值模拟计算结果表明:锅炉通过合理组织炉内燃烧,实现了主燃烧区的较均匀的温度分布,主燃区的燃烧方式属于还原态燃烧方式;大量AA风的深度空气分级燃烧和锅炉低过量空气系数的有机结合及PM燃烧器的应用是该型锅炉NOx排放浓度低的主要原因.%Computational fluid dynamics (CFD) approach was applied to simulate the combustion and Nox formation processes in the furnace of a 1000 MW ultra-supercritical boiler so as to study the impacts of varying the operation conditions on its Nox emission as well as combustion characteristics. With the help of CFD simulation, the distributions of CO, O2 and NO concentrations and the combustion temperature were calculated and analyzed. The main influential operation parameters include coal type, additional air flow rate and excess air level. The CFD simulations indicated that the main reasons of low Nox emission from the boiler are on two aspects: rationally organizing combustion process to achieve relatively uniform temperature distribution and reducing combustion environment in the main combustion zone, and combining the utilizations of the large amount of additional air to achieve deep air stage and the low excess air level as well as PM burners.

  1. 给水管道清洗技术在管网运营维护中的应用分析%Application of Pipeline Cleaning Technologies in Operation and Maintenance of Water Network

    Institute of Scientific and Technical Information of China (English)

    张宝东; 何刚

    2012-01-01

    The advantages and disadvantages of conventional cleaning, unidirectional cleaning, manual cleaning, high-pressure water gun cleaning and air-water pulse cleaning were introduced based on practice experience. The practical prospects of different cleaning technologies in water network operation and maintenance were discussed, and the technical requirements and application range of these technologies were proposed.%基于工程实践经验,详细介绍了传统清洗技术、单向冲洗技术、人工清洗技术、高压水射流清洗技术和气水脉冲清洗技术的优缺点,探讨了不同管道清洗技术在管网运营维护中的应用范围,提出了各种管道清洗方法在应用中的技术要求和使用范围.

  2. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

  3. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

  4. Numerical Analysis of the Factors about Combustion Stability on Boiler

    Directory of Open Access Journals (Sweden)

    Yan Weiping

    2012-06-01

    Full Text Available Through the research of the coal pulverized catches fire and steadily combustion mechanism and the numerical Simulation of the 300MW Tangentially Pulverized Coal Fired Boiler by Coal-fire software?combine the operating data of the boiler, establish the corresponding relation between the result of numerical simulation and combustion stability. The result indicates that the higher volatile matter, lower content of ash and moisture of the coal, it helps the coal pulverized air current to catch fire . More fineness coal pulverized is favorable to catch fire. When boiler load reduced, it will influence the characteristic" lighted by itself " of the tangentially pulverized coal fired boiler, and it will cause combustion unstably.

  5. Boiler tube corrosion characterization with a scanning thermal line

    Science.gov (United States)

    Cramer, K. Elliott; Jacobstein, A. Ronald; Reilly, Thomas L.

    2001-03-01

    Wall thinning due to corrosion in utility boiler waterwall tubing is a significant operational concern for boiler operators. Historically, conventional ultrasonics has been used for inspection of these tubes. Unfortunately, ultrasonic inspection is very manpower intense and slow. Therefore, thickness measurements are typically taken over a relatively small percentage of the total boiler wall and statistical analysis is used to determine the overall condition of the boiler tubing. Other inspection techniques, such as electromagnetic acoustic transducer (EMAT), have recently been evaluated, however they provide only a qualitative evaluation - identifying areas or spots where corrosion has significantly reduced the wall thickness. NASA Langley Research Center, in cooperation with ThermTech Services, has developed a thermal NDE technique designed to quantitatively measure the wall thickness and thus determine the amount of material thinning present in steel boiler tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source coupled with the analysis technique represents a significant improvement in the inspection speed and accuracy for large structures such as boiler waterwalls.

  6. Aspects of choosing fuel and boiler for a heating system in a one-family house

    OpenAIRE

    Khalilova, Anastasiia

    2014-01-01

    Heating is one of the most important and expensive elements of engineering systems of a house. House heating cost calculation begins with the calculation of the most expensive component of the heating system – a heating boiler. The main aim of this work is to select the most suitable heat source and boiler for the heating system and to show its economic benefits. This work examines a problem of a heating boiler installation cost and heating system operation cost. The question of saving...

  7. Modelling transition states of a small once-through boiler

    Energy Technology Data Exchange (ETDEWEB)

    Talonpoika, T. [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

    1997-12-31

    This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

  8. Generation of heat and current by a rape-oil-operated unit-system heating and power station and a rape-oil-fired heating boiler; Waerme- und Stromerzeugung mit rapsoelbetriebenem Blockheizkraftwerk und rapsoelbetriebenem Heizkessel

    Energy Technology Data Exchange (ETDEWEB)

    Koppe, K. [Technische Univ. Dresden (Germany). Inst. fuer Energietechnik

    1997-08-01

    Fuels on a rape-oil basis constitute an interesting ecological alternative to the conventional mineral oil products. In Germany rape is the plant with the highest yields of oil. It has been used so far as foodstuff, and within certain limits the European agricultural market regime provides on set-aside farmland the cultivation of products which must not be intended for the foodstuffs sector. In the following paper a report is given on the model project `Use of Rape Oil for the Heat and Current Supply in the Academy of the Lutheran Protestant Church of Saxony in Meissen` supported by the Saxon Ministry of the Environment and of Regional Development within the framework of the advancement programme `Pollution Control` [8, 14, 34], which was scientifically accompanied by the Institute for Power Engineering of the Dresden University of Technology [36]. Whereas the use of vegetable (rape) oil in engines has been investigated in the most different ways in the last few years, the operation of a commercial oil-fired boiler on rape oil is a novelty. (orig.)

  9. Critical flux and chemical cleaning-in-place during the long-term operation of a pilot-scale submerged membrane bioreactor for municipal wastewater treatment

    KAUST Repository

    Wei, Chunhai

    2011-01-01

    The critical flux and chemical cleaning-in-place (CIP) in a long-term operation of a pilot-scale submerged membrane bioreactor for municipal wastewater treatment were investigated. Steady filtration under high flux (30 L/(m2 h)) was successfully achieved due to effective membrane fouling control by sub-critical flux operation and chemical CIP with sodium hypochlorite (NaClO) in both trans-membrane pressure (TMP) controlling mode (cleaning with high concentration NaClO of 2000-3000 mg/L in terms of effective chorine was performed when TMP rose to 15 kPa) and time controlling mode (cleanings were performed weekly and monthly respectively with low concentration NaClO (500-1000 mg/L) and high concentration NaClO (3000 mg/L)). Microscopic analysis on membrane fibers before and after high concentration NaClO was also conducted. Images of scanning electron microscopy (SEM) and atomic force microscopy (AFM) showed that NaClO CIP could effectively remove gel layer, the dominant fouling under sub-critical flux operation. Porosity measurements indicated that NaClO CIP could partially remove pore blockage fouling. The analyses from fourier transform infrared spectrometry (FTIR) with attenuated total reflectance accessory (ATR) and energy dispersive spectrometer (EDS) demonstrated that protein-like macromolecular organics and inorganics were the important components of the fouling layer. The analysis of effluent quality before and after NaClO CIP showed no obvious effect on effluent quality. © 2010 Elsevier Ltd.

  10. Installations of SNCR on bark-fired boilers

    International Nuclear Information System (INIS)

    Experience has been collected from the twelve bark-fired boilers in Sweden with selective non catalytic reduction (SNCR) installations to reduce emissions of nitrogen oxides. Most of the boilers have slope grates, but there are also two boilers with cyclone ovens and two fluidized bed boilers. In addition to oil there are also possibilities to burn other fuel types in most boilers, such as sludge from different parts of the pulp and paper mills, saw dust and wood chips. The SNCR installations seems in general to be of simple design. In most installations the injection nozzles are located in existing holes in the boiler walls. The availability is reported to be good from several of the SNCR installations. There has been tube leakage in several boilers. The urea system has resulted in corrosion and in clogging of one oil burner. This incident has resulted in a decision not to use SNCR system with the present design of the system. The fuel has also caused operational problems with the SNCR system in several of the installations due to variations in the moisture content and often high moisture content in bark and sludge, causing temperature variations. The availability is presented to be high for the SNCR system at several of the plants, in two of them about 90 %. The results in NOx reduction vary between the installations depending on boiler, fuel and operation. The emissions are between 45 and 100 mg NO2/MJ fuel input and the NOx reduction rates are in most installations between 30 and 40 %, the lowest 20 and the highest 70 %. 13 figs, 3 tabs

  11. Pure Air`s advanced flue gas desulfurization clean coal project

    Energy Technology Data Exchange (ETDEWEB)

    Brown, J.R. [Pure Air Bailly Station, Chesterton, IN (United States)

    1998-12-31

    Pure Air`s Advanced Flue Gas Desulfurization (AFGD) Clean Coal Project successfully completed four and a half years of operation in December 1996 at Northern Indiana Public Service Company`s (NIPSCO) Bailly Generating Station. This project received a $60 million grant from the DOE Clean Coal II program. Included in this was a three year DOE demonstration period. The facility was designed, built and is owned and operated by Pure Air of Allentown, Pennsylvania, through its project company, Pure Air on the Lake, Limited Partnership. The project met or exceeded all performance criteria. It has averaged 95.3% SO{sub 2} removal, 99.9% availability and produced high quality commercial gypsum during this four and a half year period. It demonstrated many advanced technology features including a single, large absorber module serving two boilers, a wastewater evaporation system, an air rotary sparger for oxidation, and a new technology for agglomerating gypsum.

  12. Influence of Heat Flux and Friction Coefficient on Thermal Stresses in Risers of Drum Boilers under Dynamic Conditions of Steam Demand

    OpenAIRE

    Habib, M.A; Alzaharnah, I.; El-Shafei, M.; N. Merah; S. Al-Anizi; Al-Awwad, M. Y.; M. Hajji

    2013-01-01

    Boiler swing rate, which is the rate at which the boiler load is changed, has significant influence on the parameters of the boiler operating conditions such as drum water pressure and level, steam quality in the riser tubes, wall temperatures of riser tubes, and the associated thermal stresses. In this paper, the thermal stresses developed in boiler tubes due to elevated rates of heat transfer and friction are presented versus thermal stresses developed in tubes operated under normal conditi...

  13. Impacts of Motor Vehicle Operation on Water Quality in the United States - Clean-up Costs and Policies

    OpenAIRE

    Nixon, Hilary; Saphores, Jean-Daniel

    2007-01-01

    This paper investigates the costs of controlling some of the environmental impacts of motor vehicle transportation on groundwater and on surface waters. We estimate that annualized costs of cleaning-up leaking underground storage tanks range from $0.8 billion to $2.1 billion per year over ten years. Annualized costs of controlling highway runoff from principal arterials in the US are much larger: they range from $2.9 billion to $15.6 billion per year over 20 years (1.6% to 8.3% of annualized ...

  14. COMBINED BOILER WITH TPV

    OpenAIRE

    Björk, Magnus

    2013-01-01

    A TPV-system consists of a hot surface emitting heat radiation on a solar cell with a narrow bandgap.  A unit consisting of a boiler and a TPV-system has been constructed for testing of the performance of TPV cells. The emitter is heated by a fuel consisting of RME-oil. The radiation is collected and concentrated through two reflecting cones formed like a Faberge-egg, with an edge-type optical filter between the cones. The Faberge-egg is treated with electro-polishing in order to obtain a hig...

  15. Modelling, simulating and optimizing Boilers

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2003-01-01

    This paper describes the modelling, simulating and optimizing including experimental verication as being carried out as part of a Ph.D. project being written resp. supervised by the authors. The work covers dynamic performance of both water-tube boilers and re tube boilers. A detailed dynamic mod...

  16. Superheater corrosion in kraft recovery boilers; Korrosion hos oeverhettare i sodapannor. En oeversikt och diskussion

    Energy Technology Data Exchange (ETDEWEB)

    Bruno, F. [AaF-IPK, Stockholm (Sweden)

    1997-02-01

    Corrosion seems to be the most essential factor limiting the life and the availability of kraft recovery boilers. The steam temperature from the kraft recovery boiler has, seen from the view of electricity production and steam turbine operation, traditionally been kept moderate, especially in comparison with steam data from normal utility power plants. So the corrosion of the superheaters has been more a limitation for the temperature of the steam produced by the boiler than a life length limitation. Both the pressure and the temperature of the steam are limited by corrosion. The temperature of the boiling water, and hence the pressure, is limited by the corrosion in the lower furnace. The temperature of the steam is limited by the corrosion in the superheater. Kraft boiler superheater corrosion is here governed not only by the boiler design, but more by the mill chemistry and boiler operation practice. This report discusses the formation and the properties of the deposits and their relation to boiler operation and the corrosion of the superheater tube material. We have tried to understand the corrosion in the kraft boiler superheaters better by comparing with the experience from the utility boilers. 86 refs, 79 figs

  17. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  18. Clean data

    CERN Document Server

    Squire, Megan

    2015-01-01

    If you are a data scientist of any level, beginners included, and interested in cleaning up your data, this is the book for you! Experience with Python or PHP is assumed, but no previous knowledge of data cleaning is needed.

  19. Innovative clean coal technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO sub x ) emissions from coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    1991-09-13

    The major objectives of the project are to: (1) demonstrate the performance of three combustion NO{sub x} control technologies; (2) determine the short-term NO{sub x} emission trends for each of the operating configurations; (3) determine the dynamic long-term NO{sub x} emission characteristics for each of the operating configurations using sophisticated statistical techniques; (4) evaluate progressive cost-effectiveness (i.e., dollars per ton of NO{sub x} removed) of the low NO{sub x} combustion technologies tested; and (5) determine the effects on other combustion parameters (e.g., CO production, carbon carry-over, particulate characteristics) of applying the low NO{sub x} combustion technologies. (VC)

  20. Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler

    Energy Technology Data Exchange (ETDEWEB)

    None

    1998-09-01

    Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler emissions that comprise acid rain precursors, especially NOX. The project involved operating gas reburning technology combined with low NO, burner technology (GR-LNB) on a coal-fired utility boiler. Low NOX burners are designed to create less NOX than conventional burners. However, the NO, control achieved is in the range of 30-60-40, and typically 50%. At the higher NO, reduction levels, CO emissions tend to be higher than acceptable standards. Gas Reburning (GR) is designed to reduce the level of NO. in the flue gas by staged fuel combustion. When combined, GR and LNBs work in harmony to both minimize NOX emissions and maintain an acceptable level of CO emissions. The demonstration was performed at Public Service Company of Colorado's (PSCO) Cherokee Unit 3, located in Denver, Colorado. This unit is a 172 MW. wall-fired boiler that uses Colorado bituminous, low-sulfur coal and had a pre GR-LNB baseline NOX emission of 0.73 lb/1 Oe Btu. The target for the project was a reduction of 70 percent in NOX emissions. Project sponsors included the U.S. Department of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation (EER). EER conducted a comprehensive test demonstration program over a wide range of boiler conditions. Over 4,000 hours of operation were achieved. Intensive measurements were taken to quantify the reductions in NOX emissions, the impact on boiler equipment and operability, and all factors influencing costs. The results showed that GR-LNB technology achieved excellent emission reductions. Although the performance of the low NOX burners (supplied by others) was somewhat less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 180A. The performance goal

  1. On-line monitoring and control of furnace wall corrosion in pf-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Farrell, D.M.; Robbins, B.J.; Sikka, P.; Seaman, M. [Rowan Technologies Ltd., Manchester (United Kingdom)

    2004-05-15

    Corrosion, fouling and sometimes failure of heat exchanger tubing that makes up the boiler walls is a major obstacle to minimising boiler downtime. Rowan Technologies Ltd., has been developing corrosion scanners to enable the condition of these heat exchanger tubes to be assessed online. These scanners are able to monitor fireside corrosion over entire boiler walls and whilst the boiler is operational. This paper describes how the scanner systems can be used to monitor this corrosion and how the corrosion can be subsequently controlled. 8 refs., 9 figs.

  2. Exhaust gas side corrosion of oil fired central heating boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1987-09-01

    While Swiss boiler producers aim primarily at achieving low exhaust gas temperatures, in our northern neighbouring country, lower boiler water temperatures are being set as favourite objectives to be met. The first method aims at reducing the exhaust gas losses, i.e. of the heat content of the exhaust gases; the second one aims at reducing service life losses (= losses in the off-air of the boiler). Flue-gas caused corrosion, however, sets practical limits to the energy-saving reduction of the exhaust gas and boiler water temperatures. To be able to define this practical limit more exactly is the main goal of this project which is supported by NEFF and which is carried out in cooperation with the Institute for Energy Engineering of the ETHZ (Professor P. Suter). In addition to this, however, the author also head to find out about sill inexplained cases of corrosion in boilers which are being operated correctly, i.e. with comparably high boiler water and exhaust gas temperatures.

  3. Feasibility of recovery boiler in paper and pulp industry

    International Nuclear Information System (INIS)

    in this paper feasibility of recovery boiler in terms of economics and environmental impacts in studied. Recovery boilers are employed in the pulp and paper industry where the cooking agent is recovered by burning black liquor. Cooking agent is exhausted due to the absorption of lignin (a burnable component) in cooking agent in the process of straw cooking. The process of recovery boiler is to remove lignin by combustion from black liquor, and heat is produced during the combustion of lignin which is used to produce steam. Recovery boiler is economical as it is recovering valuable chemicals and steam is produced as a byproduct. Steam from recovery boiler is also used for concentrating weak black liquor to concentrated black liquor recovering 50% of the utility water being used at the plant. The regenerated water in the form of foul condensate is reused in the process. The recovery of hazardous chemicals also reduces load of environmental pollution. Which otherwise can pollute the water reservoirs, and regeneration of water makes it environmentally friendly plant. Construction and challenges in operation of recovery boiler such as smelt-water explosion are also discussed in this paper. (author)

  4. Pellet wood gasification boiler / Combination boiler. Market review. 7. ed.; Scheitholzvergaser-/Kombikessel. Marktuebersicht

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2010-08-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) report on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  5. Market review. Pellet wood gasification boiler / combination boiler. 8. ed.; Marktuebersicht. Scheitholzvergaser-/Kombikessel

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2012-01-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) reports on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  6. Constrained control of a once-through boiler with recirculation

    DEFF Research Database (Denmark)

    Trangbæk, K

    2008-01-01

    There is an increasing need to operate power plants at low load for longer periods of time. When a once-through boiler operates at a sufficiently low load, recirculation is introduced, significantly altering the control structure. This paper illustrates the possibilities for using constrained con...

  7. Selecting Actuator Configuration for a Benson Boiler

    DEFF Research Database (Denmark)

    Kragelund, Martin Nygaard; Leth, John-Josef; Wisniewski, Rafal

    2009-01-01

    This paper addresses the problem of an optimal actuator configuration in an economic perspective. The objective is to minimize the economical cost of operating a given plant. Functionals encapsulating information of the business objectives given the different actuators has been established...... with particular focus on a boiler in a power plant operated by DONG Energy - a Danish energy supplier. The problem has been reformulated using mathematic notions from economics. The selection of actuator configuration has been limited to the fuel system which in the considered plant consists of three different...

  8. Fuel sulfur and boiler fouling

    Energy Technology Data Exchange (ETDEWEB)

    Litzke, W.; Celebi, Y.; Butcher, T. [Brookhaven National Lab., Upton, NY (United States)

    1995-04-01

    Fouling of the heat transfer surfaces of boilers and furnaces by `soot` leads to reduced efficiency and increased service requirements. The average level of annual efficiency reduction as a result of fouling if generally accepted as 2% per year. Improving the efficiency of equipment in the field may be the most important oil heat conservation opportunity at present. Improvements can be realized by reducing fouling rates, promoting lower firing rates in existing equipment, and enabling excess air levels to be set lower without raising concerns about increased service requirements. In spite of the importance of efficiency in the field there is very little data available on efficiency degradation rates with modern equipment, actual field operating conditions (excess air and smoke number settings) and service problems which affect efficiency. During 1993-94 field tests were initiated to obtain such data and to obtain information that would compliment existing and current laboratory work. Experimental work conducted on a bench scale level have included tests with various advanced burners, fuel types, and different operating conditions which have been done at the BNL Rapid Fouling Test Facility. This report will focus on the field study of fouling effects on ten residential heating service problems at each site are summarized. In addition, the technical difficulties involved with conducting such a field study shall also be discussed as the findings should serve to improve future work in this area.

  9. Thermal-hydraulic analysis of a 600 MW supercritical CFB boiler with low mass flux

    International Nuclear Information System (INIS)

    Supercritical Circulating Fluidized Bed (CFB) boiler becomes an important development trend for coal-fired power plant and thermal-hydraulic analysis is a key factor for the design and operation of water wall. According to the boiler structure and furnace-sided heat flux, the water wall system of a 600 MW supercritical CFB boiler is treated in this paper as a flow network consisting of series-parallel loops, pressure grids and connecting tubes. A mathematical model for predicting the thermal-hydraulic characteristics in boiler heating surface is based on the mass, momentum and energy conservation equations of these components, which introduces numerous empirical correlations available for heat transfer and hydraulic resistance calculation. Mass flux distribution and pressure drop data in the water wall at 30%, 75% and 100% of the boiler maximum continuous rating (BMCR) are obtained by iteratively solving the model. Simultaneity, outlet vapor temperatures and metal temperatures in water wall tubes are estimated. The results show good heat transfer performance and low flow resistance, which implies that the water wall design of supercritical CFB boiler is applicable. - Highlights: → We proposed a model for thermal-hydraulic analysis of boiler heating surface. → The model is applied in a 600 MW supercritical CFB boiler. → We explore the pressure drop, mass flux and temperature distribution in water wall. → The operating safety of boiler is estimated. → The results show good heat transfer performance and low flow resistance.

  10. 49 CFR 230.47 - Boiler number.

    Science.gov (United States)

    2010-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall... 49 Transportation 4 2010-10-01 2010-10-01 false Boiler number. 230.47 Section...

  11. Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Gandy, David W. [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Shingledecker, John P. [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

    2011-05-11

    Coal-fired power plants are a significant part of the nation's power generating capacity, currently accounting for more than 55% of the country's total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760°C (1400°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

  12. 46 CFR 61.05-10 - Boilers in service.

    Science.gov (United States)

    2010-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  13. 300 MW燃煤火力发电厂锅炉运行及安全性能研究%300 MW coal-fired thermal power plant boiler operation and safety performance analysis

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

    China has abundant coal resources ,the current coal-fired power plants in China is still the main power grid .With China’ s sustained rapid development of power industry ,fire station’s capacity is also growing ,at present ,the existing main units concentrated in the range of 300MW 600MW unit capacity .Whether the stable operation of the unit depends largely on the quality of coal ,coal-fired power plants and many are not having a single kind of coal ,often configured in accordance with a certain percentage of a variety of coals ,coal ,.Therefore ,this article focused on the 300MW coal-fired power boiler combustion unit operating conditions ,to analyze the changes in the operation of thermal power fuel problem ,ensure safe operation of the Properties .%  我国拥有较为丰富的煤炭资源,当前,燃煤火力发电厂仍然是我国电网的主力电厂。随着我国电力工业的持续迅速发展,火力电站的容量也越来越大,目前,现存的主力机组集中在300 MW~600 MW范围内的单机容量。机组是否稳定运行,很大程度上取决于燃煤的质量,而许多燃煤火力发电厂都不是拥有单一的一种煤种,往往会按照一定比例配置多种煤种的混煤。为此,文章集中研究了300MW机组燃煤火力发电锅炉的燃烧运行情况,从而分析了火力发电燃料变化的运行问题,以确保其安全运行。

  14. Demonstration of SCR technology for the control of NOx emissions from high-sulfur coal-fired utility boilers

    Energy Technology Data Exchange (ETDEWEB)

    Hinton, W.S. [W.S. Hinton and Associates, Cantonment, FL (United States); Maxwell, J.D.; Healy, E.C.; Hardman, R.R. [Southern Company Services, Inc., Birmingham, AL (United States); Baldwin, A.L. [Dept. of Energy, Pittsburgh, PA (United States)

    1997-12-31

    This paper describes the completed Innovative Clean Coal Technology project which demonstrated SCR technology for reduction of flue gas NO{sub x} emissions from a utility boiler burning US high-sulfur coal. The project was sponsored by the US Department of Energy, managed and co-funded by Southern Company Services, Inc. on behalf of the Southern Company, and also co-funded by the Electric Power Research Institute and Ontario Hydro. The project was located at Gulf Power Company`s Plant Crist Unit 5 (a 75 MW tangentially-fired boiler burning US coals that had a sulfur content ranging from 2.5--2.9%), near Pensacola, Florida. The test program was conducted for approximately two years to evaluate catalyst deactivation and other SCR operational effects. The SCR test facility had nine reactors: three 2.5 MW (5,000 scfm), and operated on low-dust flue gas. The reactors operated in parallel with commercially available SCR catalysts obtained from suppliers throughout the world. Long-term performance testing began in July 1993 and was completed in July 1995. A brief test facility description and the results of the project are presented in this paper.

  15. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    In this literature report is provided a status for the present knowledge level on ash properties when co-firing coal and biomass. The fly ash formed in boilers using co-firing of coal and straw do have a large influence on ash deposit formation, boiler corrosion, fly ash utilization and operation...

  16. 46 CFR 35.25-1 - Examination of boilers and machinery by engineer-T/ALL.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 1 2010-10-01 2010-10-01 false Examination of boilers and machinery by engineer-T/ALL. 35.25-1 Section 35.25-1 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS OPERATIONS Engine Department § 35.25-1 Examination of boilers and machinery by engineer—T/ALL. It shall be the...

  17. Particulate emission abatement for Krakow boiler houses

    Energy Technology Data Exchange (ETDEWEB)

    Wysk, R.

    1995-12-31

    Among the many strategies for improving air quality in Krakow, one possible method is to adapt new and improved emission control technology. This project focuses on such a strategy. In order to reduce dust emissions from coal-fueled boilers, a new device called a Core Separator has been introduced in several boiler house applications. This advanced technology has been successfully demonstrated in Poland and several commercial units are now in operation. Particulate emissions from the Core Separator are typically 3 to 5 times lower than those from the best cyclone collectors. It can easily meet the new standard for dust emissions which will be in effect in Poland after 1997. The Core Separator is a completely inertial collector and is based on a unique recirculation method. It can effectively remove dust particles below 10 microns in diameter, the so-called PM-10 emissions. Its performance approaches that of fabric filters, but without the attendant cost and maintenance. It is well-suited to the industrial size boilers located in Krakow. Core Separators are now being marketed and sold by EcoInstal, one of the leading environmental firms in Poland, through a cooperative agreement with LSR Technologies.

  18. Optimised control of coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Owens, D.H.; MacConnell, P.F.A.; Neuffer, D.; Dando, R. [University of Exeter, Exeter (United Kingdom). Centre for System and Control Engineering

    1997-07-01

    The objective of the project is to develop and specify a control methodology that will enable existing coal combustion plant to take maximum advantage of modern control techniques. The research is specifically aimed at chain-grate stoker plant (such as the test facility at the Coal Research Establishment, Cheltenham) on which little work has been done for thirty years yet which still represents a large proportion of industrial coal-fired plant in operation worldwide. In detail, the project: reviewed existing control strategies for moving grate stokers, highlighting their limitations and areas for improvements; carried out plant trials to identify the system characteristics such as response time and input/output behaviour; developed a theoretical process based on physical and chemical laws and backed up by trial data; specified control strategies for a single boiler; simulated and evaluated the control strategies using model simulations; developed of an optimised. Control strategy for a single boiler; and assessed the applicability and effects of this control strategy on multiple boiler installations. 67 refs., 34 figs.

  19. Clean and Secure Energy from Coal

    Energy Technology Data Exchange (ETDEWEB)

    Smith, Philip; Davies, Lincoln; Kelly, Kerry; Lighty, JoAnn; Reitze, Arnold; Silcox, Geoffrey; Uchitel, Kirsten; Wendt, Jost; Whitty, Kevin

    2014-08-31

    The University of Utah, through their Institute for Clean and Secure Energy (ICSE), performed research to utilize the vast energy stored in our domestic coal resources and to do so in a manner that will capture CO2 from combustion from stationary power generation. The research was organized around the theme of validation and uncertainty quantification (V/UQ) through tightly coupled simulation and experimental designs and through the integration of legal, environment, economics and policy issues. The project included the following tasks: • Oxy-Coal Combustion – To ultimately produce predictive capability with quantified uncertainty bounds for pilot-scale, single-burner, oxy-coal operation. • High-Pressure, Entrained-Flow Coal Gasification – To ultimately provide a simulation tool for industrial entrained-flow integrated gasification combined cycle (IGCC) gasifier with quantified uncertainty. • Chemical Looping Combustion (CLC) – To develop a new carbon-capture technology for coal through CLC and to transfer this technology to industry through a numerical simulation tool with quantified uncertainty bounds. • Underground Coal Thermal Treatment – To explore the potential for creating new in-situ technologies for production of synthetic natural gas (SNG) from deep coal deposits and to demonstrate this in a new laboratory-scale reactor. • Mercury Control – To understand the effect of oxy-firing on the fate of mercury. • Environmental, Legal, and Policy Issues – To address the legal and policy issues associated with carbon management strategies in order to assess the appropriate role of these technologies in our evolving national energy portfolio. • Validation/Uncertainty Quantification for Large Eddy Simulations of the Heat Flux in the Tangentially Fired Oxy-Coal Alstom Boiler Simulation Facility – To produce predictive capability with quantified uncertainty bounds for the heat flux in commercial-scale, tangentially fired, oxy-coal boilers.

  20. Mitigating the Risk of Stress Corrosion of Austenitic Stainless Steels in Advanced Gas Cooled Reactor Boilers

    International Nuclear Information System (INIS)

    Advanced Gas-Cooled Reactors (AGRs) operated in the UK by EDF Energy have once-through boilers, which deliver superheated steam at high temperature (∼500 deg. C) and pressure (∼150 bar) to the HP turbine. The boilers have either a serpentine or helical geometry for the tubing of the main heat transfer sections of the boiler and each individual tube is fabricated from mild steel, 9%Cr1%Mo and Type 316 austenitic stainless steel tubing. Type 316 austenitic stainless steel is used for the secondary (final) superheater and steam tailpipe sections of the boiler, which, during normal operation, should operate under dry, superheated steam conditions. This is achieved by maintaining a specified margin of superheat at the upper transition joint (UTJ) between the 9%Cr1%Mo primary superheater and the Type 316 secondary superheater sections of the boiler. Operating in this mode should eliminate the possibility of stress corrosion cracking of the Type 316 tube material on-load. In recent years, however, AGRs have suffered a variety of operational problems with their boilers that have made it difficult to maintain the specified superheat margin at the UTJ. In the case of helical boilers, the combined effects of carbon deposition on the gas side and oxide deposition on the waterside of the tubing have resulted in an increasing number of austenitic tubes operating with less than the specified superheat margin at the UTJ and hence the possibility of wetting the austenitic section of the boiler. Some units with serpentine boilers have suffered creep-fatigue damage of the high temperature sections of the boiler, which currently necessitates capping the steam outlet temperature to prevent further damage. The reduction in steam outlet temperature has meant that there is an increased risk of operation with less than the specified superheat margin at the UTJ and hence stress corrosion cracking of the austenitic sections of the boiler. In order to establish the risk of stress

  1. Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

    Energy Technology Data Exchange (ETDEWEB)

    Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

    2006-06-30

    Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

  2. Corrosion of oil-fired boilers caused by sour combustion products of the sulfur contained in fuels

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1987-01-01

    A corrosion model helps to experimentally explain why industrial boilers are more susceptible to corrosion than smaller boilers and why vapour dew points are relevant to heating boilers while sulfuric acid dew points are relevant to steam boilers. Analyses are based on model verifications (measurement of critical boiler factors). Access is given to the sulfur trioxide measuring methods as well as to the respective tests of 30 actively operated boilers (sulfur oxide concentrations at burner outlets), the catalytic formation of sulfur oxides, and tests of the test stand boiler (sulfur oxide deposits). The paper concludes with a description of corrosion product analyses as such as well as with an account of the results obtained. Analyses and results (wet analysis, X-ray structure analysis, influence of temperatures, FeSO/sub 4/ x H/sub 2/O tracing) are presented in the form of eight brief statements. (HWJ)

  3. Post-Closure Monitoring Report for Corrective Action Unit 339: Area 12 Fleet Operations Steam Cleaning Effluent Nevada Test Site, Nevada

    Energy Technology Data Exchange (ETDEWEB)

    K. B. Campbell

    2002-09-01

    The Area 12 Fleet Operations Steam Cleaning Effluent site is located in the southeastern portion of the Area 12 Camp at the Nevada Test Site. This site is identified in the Federal Facility Agreement and Consent Order (1996) as Corrective Action Site (CAS) 12-19-01 and is the only CAS assigned to Corrective Action Unit (CAU) 339. Post-closure sampling and inspection of the site were completed on March 27, 2002. Post-closure monitoring activities were scheduled biennially (every two years) in the Post-Closure Monitoring Plan provided in the Closure Report for CAU 339: Area 12 Fleet Operations Steam Cleaning Effluent, Nevada Test Site (U.S. Department of Energy, Nevada Operations Office [DOEN], 1997). A baseline for the site was established by sampling in 1997. Based on the recommendations from the 1999 post-closure monitoring report (DOE/NV, 1999), samples were collected in 2000, earlier than originally proposed, because the 1999 sample results did not provide the expected decrease in total petroleum hydrocarbon (TPH) concentrations at the site. Sampling results from 2000 (DOE/NV, 2000) and 2001 (DOE/NV, 2001) revealed favorable conditions for natural degradation at the CAU 339 site, but because of differing sample methods and heterogeneity of the soil, data results from 2000 and later were not directly correlated with previous results. Post-closure monitoring activities for 2002 consisted of the following: (1) Soil sample collection from three undisturbed plots (Plots A, B, and C, Figure 2). (2) Sample analysis for TPH as oil and bio-characterization parameters (Comparative Enumeration Assay [CEA] and Standard Nutrient Panel [SNP]). (3) Site inspection to evaluate the condition of the fencing and signs. (4) Preparation and submittal of the Post-Closure Monitoring Report.

  4. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    C. Jean Bustard

    2001-07-31

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000 to 2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG and E National Energy Group is providing two test sites that fire bituminous coals and are both equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns

  5. Emission analysis of the best available wood-fired central heating boilers on the market

    International Nuclear Information System (INIS)

    The purpose of the present project is to study the emissions from some of the best available wood-fired central heating boilers on the market. The aim is to identify the critical factors which determine the emission levels by means of emission measurements as well as temperature measurements in the combustion chamber. Four boilers with different design characteristics have been included in the project. All boilers use reversed combustion and fan-assisted combustion air supply, and have shown low tar emissions in earlier environmental tests. Boiler A is a boiler with a rather large mass of ceramics in the grate and in the burn-out zone, and a large volume of water. Boiler B has a smaller mass in the cast-iron grate and in the burn-out zone and a small water volume. Boiler C is a boiler with tertiary air and an incorporated accumulator tank. Boiler D has a zirconia-cell probe for continuous control of the air-excess ratio. The measurements have been made with the boilers in accumulator operation, i.e. at maximum heat output, since they are intended for this type of operation. Tests have, in addition to normal operating conditions, been made with high fuel moisture contents, high draught and a low boiler temperature at the start of the test. Measurements have been made of excess-air ratios, contents of CO, total hydrocarbons (THC), NOx and a number of volatile organic compounds (VOC) in the flue gases as well as of combustion temperatures below the grate

  6. Experimental and computational investigation of a MEMS-based boiler for waste heat recovery

    International Nuclear Information System (INIS)

    Highlights: • A microboiler with capillary channels for low temperature energy harvesting. • Complete thermodynamic analysis is completed. • The boiler is designed for minimum thermal losses. • Capability of capillary channels to pump at various pressure is investigated. - Abstract: Thermodynamically limited processes make waste heat abundant in availability. An Organic Rankine Cycle (ORC) steam powered micro system designed to scavenge waste heat from various sources (transportation, industries or solar) is presented. The key boiler component is fabricated and characterized in this work. The system design has been inspired by the various efforts implemented in development of micro heat recovery devices and engines. The complete system consists of three individual micro components (1) boiler, (2) free piston expander and (3) superheater. Specifically, design, fabrication techniques, test setup and results of the miniaturized boiler are presented in this paper. A key design feature of the boiler is the inclusion of capillary channels for fluid flow from the surrounding reservoirs to the heated area. The pressurized steam is created by the boiler as a result of phase transformation of the working fluid. This pressurized steam can be utilized to drive another MEMS device (PZT membranes, turbines, thermoelectric, etc.) to generate power. In this upgraded boiler design, radial capillary channels and a thin film glass steamdome were considered to improve the operating efficiency. These inclusions enhanced capillary flow, energy absorption via phase change, mass flow rate and operating pressure. The power inputs of 1.8 W and 2.7 W were selected to simulate and characterize the boiler performance based on real-world waste heat source temperatures. For these power inputs, the maximum power absorption efficiency demonstrated by the boiler via phase change of the working fluid was approximately 88%. The peak operating pressure demonstrated by the boiler was 8.5 k

  7. Numerical simulation based cold tests for a tangentially fired boiler

    Institute of Scientific and Technical Information of China (English)

    XIANG Yuhua; ZHANG Jiayuan; ZHANG Xiaohui

    2012-01-01

    Such problems as flameout and serious slagging frequently occurred in a 170 t/h tangentially fired boiler burning inferior coals and with low load.Thus,cold tests were carried out to comprehensively investigate the performance of each air tube and the size and position of the tangential circle.Therefore,the cause and area of slagging in furnace can be determined.Thus,by numerical simulation on combustion,the optimal operation parameters for the boiler burning different coals under various loads conditions can be provided.The actual application showed that,the boiler fed with present coal can be long-term operated stably at 60% load,and its heat efficiency was up to 91%.Moreover,the abnormal flameout no longer occurred,and the slagging was alleviated a lot.

  8. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Richard Schlager; Tom Millar

    2003-01-27

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES has developed a portable system that will be tested at four different utility power plants. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as activated carbon, which removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG&E National Energy Group is providing two test sites that fire bituminous coals and both are equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder River Basin (PRB) coal and

  9. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Richard Schlager

    2002-08-01

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG&E National Energy Group is providing two test sites that fire bituminous coals and both are equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder

  10. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Ming [Purdue University, West Lafayette, IN; Abdelaziz, Omar [ORNL; Yin, Hongxi [Southeast University, Nanjing, China

    2014-11-01

    Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150 200 C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50 60 C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural gas boilers for applications with process fluid return temperatures higher than or close to the dew point of the water vapor in the flue gas.

  11. Analysis of a waste-heat boiler by CFD simulation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yongziang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland)

    1996-12-31

    Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

  12. Boiler-turbine life extension

    Energy Technology Data Exchange (ETDEWEB)

    Natzkov, S. [TOTEMA, Ltd., Sofia (Bulgaria); Nikolov, M. [CERB, Sofia (Bulgaria)

    1995-12-01

    The design life of the main power equipment-boilers and turbines is about 105 working hours. The possibilities for life extension are after normatively regulated control tests. The diagnostics and methodology for Boilers and Turbines Elements Remaining Life Assessment using up to date computer programs, destructive and nondestructive control of metal of key elements of units equipment, metal creep and low cycle fatigue calculations. As well as data for most common damages and some technical decisions for elements life extension are presented.

  13. Demonstration of coal reburning for cyclone boiler NO{sub x} control. Appendix, Book 1

    Energy Technology Data Exchange (ETDEWEB)

    1994-06-01

    Based on the industry need for a pilot-scale cyclone boiler simulator, Babcock Wilcox (B&W) designed, fabricated, and installed such a facility at its Alliance Research Center (ARC) in 1985. The project involved conversion of an existing pulverized coal-fired facility to be cyclone-firing capable. Additionally, convective section tube banks were installed in the upper furnace in order to simulate a typical boiler convection pass. The small boiler simulator (SBS) is designed to simulate most fireside aspects of full-size utility boilers such as combustion and flue gas emissions characteristics, fireside deposition, etc. Prior to the design of the pilot-scale cyclone boiler simulator, the various cyclone boiler types were reviewed in order to identify the inherent cyclone boiler design characteristics which are applicable to the majority of these boilers. The cyclone boiler characteristics that were reviewed include NO{sub x} emissions, furnace exit gas temperature (FEGT) carbon loss, and total furnace residence time. Previous pilot-scale cyclone-fired furnace experience identified the following concerns: (1) Operability of a small cyclone furnace (e.g., continuous slag tapping capability). (2) The optimum cyclone(s) configuration for the pilot-scale unit. (3) Compatibility of NO{sub x} levels, carbon burnout, cyclone ash carryover to the convection pass, cyclone temperature, furnace residence time, and FEGT.

  14. On-Line Life Monitoring Technique for Tube Bundles of Boiler High-Temperature Heating Surface

    Institute of Scientific and Technical Information of China (English)

    Yang Dong; Wang Zhongyuan

    2005-01-01

    High-temperature heating surface such as superheater and reheater of large-sized utility boiler all experiences a relatively severe working conditions. The failure of boiler tubes will directly impact the safe and economic operation of boiler. An on-line life monitoring model of high-temperature heating surface was set up according to the well-known L-M formula of the creep damages. The tube wall metal temperature and working stress was measured by on-line monitoring, and with this model, the real-time calculation of the life expenditure of the heating surface tube bundles were realized. Based on the technique the on-line life monitoring and management system of high-temperature heating surface was developed for a 300 MW utility boiler. An effective device was thus suggested for the implementation of the safe operation and the condition-based maintenance of utility boilers.

  15. Numerical investigation of heat transfer characteristics in utility boilers of oxy-coal combustion

    International Nuclear Information System (INIS)

    Highlights: • Air-coal and oxy-coal combustion in an industrial scale PF boiler were simulated in ANSYS FLUENT. • The O2 concentration of 33 vol% in the oxy-coal combustion case matches the air-coal combustion case most closely. • The moisture in the flue gas has little impact on flame temperature, but positive impact on surface incident radiation. - Abstract: Oxy-coal combustion has different flue gas composition from the conventional air-coal combustion. The different composition further results in different properties, such as the absorption coefficient, emissivity, and density, which can directly affect the heat transfer in both radiation and convection zones of utility boilers. This paper numerically studied a utility boiler of oxy-coal combustion and compares with air-coal combustion in terms of flame profile and heat transferred through boiler side walls in order to understand the effects of different operating conditions on oxy-coal boiler retrofitting and design. Based on the results, it was found that around 33 vol% of effective O2 concentration ([O2]effective) the highest flame temperature and total heat transferred through boiler side walls in the oxy-coal combustion case match to those in the air-coal combustion case most; therefore, the 33 vol% of [O2]effective could result in the minimal change for the oxy-coal combustion retrofitting of the existing boiler. In addition, the increase of the moisture content in the flue gas has little impact on the flame temperature, but results in a higher surface incident radiation on boiler side walls. The area of heat exchangers in the boiler was also investigated regarding retrofitting. If boiler operates under a higher [O2]effective, to rebalance the load of each heat exchanger in the boiler, the feed water temperature after economizer can be reduced or part of superheating surfaces can be moved into the radiation zone to replace part of the evaporators

  16. Simulation on an optimal combustion control strategy for 3-D temperature distributions in tangentially pc-fired utility boiler furnaces

    Institute of Scientific and Technical Information of China (English)

    WANG Xi-fen; ZHOU Huai-chun

    2005-01-01

    The control of 3-D temperature distribution in a utility boiler furnace is essential for the safe, economic and clean operation of pcfired furnace with multi-burner system. The development of the visualization of 3-D temperature distributions in pc-fired furnaces makes it possible for a new combustion control strategy directly with the fumacs temperature as its goal to improve the control quality for the combustion processes. Studied in this paper is such a new strategy that the whole furnace is divided into several parts in the vertical direction, and the average temperature and its bias from the center in every cross section can be extracted from the visualization results of the 3-D temperature distributions. In the simulation stage, a computational fluid dynamics (CFD) code served to calculate the 3-D temperature distributions in a furnace, then a linear model was set up to relate the features of the temperature distributions with the input of the combustion processes, such as the flow rates of fuel and air fed into the furnaces through all the burners. The adaptive genetic algorithm was adopted to find the optimal combination of the whole input parameters which ensure to form an optimal 3-D temperature field in the furnace desired for the operation of boiler. Simulation results showed that the strategy could soon find the factors making the temperature distribution apart from the optimal state and give correct adjusting suggestions.

  17. Prolonged usage time of operating table in sterile clean operating rooms%洁净手术间对于延长无菌手术台使用时间的研究

    Institute of Scientific and Technical Information of China (English)

    何春红; 宋剑非; 徐镛男; 李林; 李毅; 唐俐; 曾洪华

    2011-01-01

    目的 探讨在万级以上手术室延长手术台使用时间的可行性,提出新的符合手术室洁净分级的无菌手术台使用时间标准. 方法 采用平板暴露法及物体表面涂抹法分别对医院万级洁净手术室进行空气微生物检测及无菌手术台上物体表面微生物检测的采样,取样时间为开台即刻、5、6、7、8 h,取样后立即送细菌培养并计算每个时点的污染率. 结果 在万级洁净的手术室铺好的无菌手术台可保持较长时间的无菌状态,各时点的污染率分别为0、0、1.19%、1.19%、0.85%,各组差异无统计学意义. 结论 在现今万级洁净手术室的条件下,新铺设的无菌手术台即使>4 h后仍能保持较长时间的无菌状态.%OBJECTIVE To study the possibility of extending the usage time of the operating table in the clean operating room which degree is 10,000 and above. We proposed a new classification time standard of the operating table which is in line with the use of clean operating room. METHODS We used the plate exposition law transitive table to smudge the law to carry on air microorganism examination and on separately the aseptic surgery table to our ten thousand levels of pure operating rooms the table microorganism examination sampling, the sampling time to begin a performance instantly, 5, 6, 7, 8 h. After the sample, delivers the bacilliculture immediately.RESULTS In 10000 clean operating room, the paved sterile tables can maintain longer sterile, and each time point in infection rates were 0%, 0%, 1.19%, 1.19% and 0. 85%, respectively. No significant difference (P<0. 55)between each groups. CONCLUSION Under today's 10,000 clean operating room conditions, the time of the new sterile operating table laid sterile state is longer, even if the time of the new paved sterile operating table more than >4h, it can maintain a longer period of sterile state.

  18. COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS; TOPICAL

    International Nuclear Information System (INIS)

    The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems

  19. Healy Clean Coal Project: A DOE Assessment

    Energy Technology Data Exchange (ETDEWEB)

    National Energy Technology Laboratory

    2003-09-01

    The goal of the U.S. Department of Energy's (DOE) Clean Coal Technology (CCT) Program is to provide the energy marketplace with advanced, more efficient, and environmentally responsible coal utilization options by conducting demonstrations of new technologies. These demonstration projects are intended to establish the commercial feasibility of promising advanced coal technologies that have been developed to a level at which they are ready for demonstration testing under commercial conditions. This document serves as a DOE post-project assessment (PPA) of the Healy Clean Coal Project (HCCP), selected under Round III of the CCT Program, and described in a Report to Congress (U.S. Department of Energy, 1991). The desire to demonstrate an innovative power plant that integrates an advanced slagging combustor, a heat recovery system, and both high- and low-temperature emissions control processes prompted the Alaska Industrial Development and Export Authority (AIDEA) to submit a proposal for this project. In April 1991, AIDEA entered into a cooperative agreement with DOE to conduct this project. Other team members included Golden Valley Electric Association (GVEA), host and operator; Usibelli Coal Mine, Inc., coal supplier; TRW, Inc., Space & Technology Division, combustor technology provider; Stone & Webster Engineering Corp. (S&W), engineer; Babcock & Wilcox Company (which acquired the assets of Joy Environmental Technologies, Inc.), supplier of the spray dryer absorber technology; and Steigers Corporation, provider of environmental and permitting support. Foster Wheeler Energy Corporation supplied the boiler. GVEA provided oversight of the design and provided operators during demonstration testing. The project was sited adjacent to GVEA's Healy Unit No. 1 in Healy, Alaska. The objective of this CCT project was to demonstrate the ability of the TRW Clean Coal Combustion System to operate on a blend of run-of-mine (ROM) coal and waste coal, while meeting strict

  20. 改进手术室地面清洁洁具清洗方法的效果评价%Evaluation on effectiveness of improved cleaning method for operating room floor mop towel

    Institute of Scientific and Technical Information of China (English)

    陈锐; 李静; 许少珍

    2014-01-01

    Objective To improve cleaning methods of ground towel in operating room ,standardize the cleaning of ground of operating room,prevent and control the occurrence of healthcare-associated infection (HAI),and im-prove management quality.Methods Operating room mops were changed into detachable mops,ground towels were cleaned and disinfected by automated washing machine (mechanical cleaning group ),disinfection effect and time need to finish cleaning between mechanical cleaning group and manual cleaning group were compared.Results The qualified rates of disinfection effect of ground and ground towels in mechanical cleaning group were both 96.67%(29/30),in manual cleaning group was 83.33% (25/30)and 66.67% (20/30)respectively;the time need to complete the cleaning and disinfection of operating ground and batch cleaning of towels in mechanical cleaning group was(1 .91 ±0.37)and (35.00±2.47)minutes respectively,and in mechanical cleaning group was(4.53±1.56 )and (41.00± 5.33)minutes respectively;there was significant difference between two groups (all P<0.01). Conclusion Me-chanically towel cleaning method can effectively improve ground cleaning effectively and shorten cleaning time.%目的:通过改进手术室地面洁具清洗方法,规范地面清洁工作,预防和控制手术室医院感染的发生,提高管理质量。方法将手术室一体式拖把更换为可拆卸式,并应用全自动洗衣机实施地巾机械清洗与消毒(机械清洗组),比较机械清洗组与手工清洗组(手工清洗地巾)的消毒效果及用时。结果机械清洗组在地面及地巾的消毒效果监测中合格率均达96.67%(29/30),而手工清洗组地面及地巾的消毒效果监测合格率分别为83.33%(25/30)、66.67%(20/30);机械清洗组完成手术间清洁消毒及批量清洁地巾的时间分别为(1.91±0.37)min 和(35.00±2.47)min,手工清洗组完成手术间清洁消毒及批量清

  1. CFD Studies on Multi Lead Rifled [MLR] Boiler Tubes

    Directory of Open Access Journals (Sweden)

    Dr T C Mohankumar

    2013-09-01

    Full Text Available This paper reports the merits of multi lead rifled [MLR] tubes in vertical water tube boiler using CFD tool. Heat transfer enhancement of MLR tubes was mainly taken in to consideration. Performance of multi lead rifled tube was studied by varying its influencing geometrical parameter like number of rifling, height of rifling, length of pitch of rifling for a particular length. The heat transfer analysis was done at operating conditions of an actual coal fired water tube boiler situated at Apollo Tyres LTD, Chalakudy, India for saturated process steam production. The results showed that the heat transfer increased when compared with existing inner plane wall water tubes.

  2. Managing corrosion in biomass boilers. Benefits and limitations of coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tuurna, S.; Varis, T.; Ruusuvuori, K. (and others) (VTT Technical Research Centre of Finland, Espoo (Finland))

    2010-05-15

    Oxidation and corrosion of materials in highly demanding applications is critical for longterm performance of materials used in power generation. Energy production in biomass fired boilers is increasing rapidly due to the advantages of CO{sub 2} neutrality and renewability. Fluidised bed combustors and grate fired boilers have proved the most reliable technologies for burning biomass since its fuel characteristics are variable. The fly ash of biomass is relatively corrosive due to its composition containing high concentrations of chemically active compounds of alkali, sulphur and chlorine, and it also may contain erosive components especially in the case of fluidised bed boilers. Due to the potential for severe chlorine induced corrosion, plant operating temperatures and efficiency must be limited. To overcome material wastage more alloyed materials are needed. The high cost and sometimes hard to manufacture bulk materials could be replaced with coatings, which can be applied on the more economic low alloy steel having the proper mechanical properties. The paper discusses the benefits and limitations of thermal sprayed coatings in biomass boilers. The applied examples have included iron and nickel based HVOF and arc sprayed coatings subjected to verification field testing in boiler testing under in aggressive biofuel conditions. The coatings have shown good corrosion resistance in long-term field tests. (orig.)

  3. Heat flux distribution on circulating fluidized bed boiler water wall

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The future of circulating fluidized bed (CFB)combustion technology is in raising the steam parameters to supercritical levels.Understanding the heat flux distribution on the water wall is one of the most important issues in the design and operation of supercritical pressure CFB boilers.In the present paper,the finite element analysis (FEA) method is adopted to predict the heat transfer coefficient as well as the heat flux of the membrane wall and the results are validated by direct measurement of the temperature around the tube.Studies on the horizontal heat flux distribution were conducted in three CFB boilers with different furnace size,tube dimension and water temperature.The results are useful in supercritical pressure CFB boiler design.

  4. Selecting the right material for recovery boiler superheaters

    Energy Technology Data Exchange (ETDEWEB)

    Vakkilainen, E. K. (Lappeenranta Univ. of Technology (Finland)); Pohjanne, P. (VTT Technical Research Centre of Finland, Espoo (Finland))

    2010-05-15

    The aim of this paper is to examine the selection of superheater materials for recovery boilers. Fireside wastage in recovery boilers is mainly caused by formation of corrosive deposits, typically with aggressive molten alkali phases. Fireside corrosion can also be caused by gaseous components and is then usually associated with a reducing atmosphere. This active oxidation can affect superheater tubes even at temperatures lower than the first melting temperature. There is a wide array of available superheater materials to choose from and a few newer materials to be considered. The operating conditions and deposit properties must be looked at when material selection is done. The material choice has a significant effect to the cost of the recovery boiler, as the selection of the final superheater material can change the price by a factor of 10. (orig.)

  5. New controls spark boiler efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Engels, T. (Monsanto, University Park, IL (United States))

    1993-09-01

    Monsanto's NutraSweet plant in University Park, IL, produces aspartame, the patented NutraSweet artificial sweetener product. Until recently, boiler control was managed by a '60s-era Fireye jackshaft system in which air and natural gas were mechanically linked with an offset to compensate for oxygen trim. The interlocking devices on the Fireye system were becoming obsolete, and the boiler needed a new front end retrofitted for low emissions. In order to improve boiler control efficiency, we decided to modernize and automate the entire boiler control system. We replaced the original jackshaft system, and installed a Gordon-Piet burner system, including gas valves, air dampers, blowers, and burner. The upgrade challenges included developing a control strategy and selecting and implementing a process control system. Since our plant has standardized on the PROVOX process management information system from Fisher Controls (now Fisher-Rosemount Systems) to support most of our process, it was a natural and logical choice for boiler controls as well. 2 figs.

  6. Life Management Technique of Thermal Fatigue for SMST Boiler Tube at Different Heating Zone Using Smithy Furnace

    OpenAIRE

    Shekhar Pal; Pradeep Suman

    2014-01-01

    This paper highlights on the evaluation of thermal fatigue failure for SMST (Salzgitter Mannesmann strain less boiler tube) DMV 304 HCu boiler tube using life management technique by using of smithy furnace. Boiler tubes are highly affected by operating conditions like, high temperature and high pressure. So it needs periodic checking for the purpose of safety and health assessment of the plant. So using this technique we can identify the degradation of tubes at microstructure...

  7. Post-Closure Monitoring Report for Corrective Action Unit 339: Area 12 Fleet Operations Steam Cleaning Discharge Area Nevada Test Site, Nevada; TOPICAL

    International Nuclear Information System (INIS)

    The Area 12 Fleet Operations Steam Cleaning site is located in the southeast portion of the Area 12 Camp at the Nevada Test Site (Figure 1). This site is identified in the Federal Facility Agreement and Consent Order (FFACO, 1996) as Corrective Action Site (CAS) 12-19-01 and is the only CAS assigned to Corrective Action Unit (CAU) 339. Post-closure sampling and inspection of the site were completed on March 23, 2001. Because of questionable representativeness and precision of the results, the site was resampled on June 12, 2001. Post-closure monitoring activities were scheduled biennially (every two years) in the Post-Closure Monitoring Plan provided in the December 1997 Closure Report for CAU 339: Area 12 Fleet Operations Steam Cleaning Discharge Area, Nevada Test Site (U.S. Department of Energy, Nevada Operations Office[DOE/NV], 1997). If after six years the rate of degradation appears to be so slow that the greatest concentration of total petroleum hydrocarbons (TPH) present at the site would not decay within 30 years of the site closure, the site will be reevaluated with consideration to enriching the impacted soil at the site to enhance the degradation process. A baseline for the site was established by sampling in 1997. Based on the recommendations from the 1999 post-closure monitoring report, samples were collected in 2000, earlier than originally proposed, because the 1999 sample results did not provide the expected decrease in TPH concentrations at the site. Sampling results from 2000 revealed favorable conditions for natural degradation at the CAU 339 site, but because of differing sample methods and heterogeneity of the soil, the data results from 2000 were not directly correlated with previous results. Post-closure monitoring activities for 2001 consisted of the following: Soil sample collection from three undisturbed plots (Plots A, B, and C, Figure 2); Sample analysis for TPH as oil and bio-characterization parameters (Comparative Enumeration Assay

  8. Post-Closure Monitoring Report for Corrective Action Unit 339: Area 12 Fleet Operations Steam Cleaning Discharge Area Nevada Test Site, Nevada

    Energy Technology Data Exchange (ETDEWEB)

    A. T. Urbon

    2001-08-01

    The Area 12 Fleet Operations Steam Cleaning site is located in the southeast portion of the Area 12 Camp at the Nevada Test Site (Figure 1). This site is identified in the Federal Facility Agreement and Consent Order (FFACO, 1996) as Corrective Action Site (CAS) 12-19-01 and is the only CAS assigned to Corrective Action Unit (CAU) 339. Post-closure sampling and inspection of the site were completed on March 23, 2001. Because of questionable representativeness and precision of the results, the site was resampled on June 12, 2001. Post-closure monitoring activities were scheduled biennially (every two years) in the Post-Closure Monitoring Plan provided in the December 1997 Closure Report for CAU 339: Area 12 Fleet Operations Steam Cleaning Discharge Area, Nevada Test Site (U.S. Department of Energy, Nevada Operations Office [DOE/NV], 1997). If after six years the rate of degradation appears to be so slow that the greatest concentration of total petroleum hydrocarbons (TPH) present at the site would not decay within 30 years of the site closure, the site will be reevaluated with consideration to enriching the impacted soil at the site to enhance the degradation process. A baseline for the site was established by sampling in 1997. Based on the recommendations from the 1999 post-closure monitoring report, samples were collected in 2000, earlier than originally proposed, because the 1999 sample results did not provide the expected decrease in TPH concentrations at the site. Sampling results from 2000 revealed favorable conditions for natural degradation at the CAU 339 site, but because of differing sample methods and heterogeneity of the soil, the data results from 2000 were not directly correlated with previous results. Post-closure monitoring activities for 2001 consisted of the following: Soil sample collection from three undisturbed plots (Plots A, B, and C, Figure 2); Sample analysis for TPH as oil and bio-characterization parameters (Comparative Enumeration Assay

  9. Boiler Tube Corrosion Characterization with a Scanning Thermal Line

    Science.gov (United States)

    Cramer, K. Elliott; Jacobstein, Ronald; Reilly, Thomas

    2001-01-01

    Wall thinning due to corrosion in utility boiler water wall tubing is a significant operational concern for boiler operators. Historically, conventional ultrasonics has been used for inspection of these tubes. Unfortunately, ultrasonic inspection is very manpower intense and slow. Therefore, thickness measurements are typically taken over a relatively small percentage of the total boiler wall and statistical analysis is used to determine the overall condition of the boiler tubing. Other inspection techniques, such as electromagnetic acoustic transducer (EMAT), have recently been evaluated, however they provide only a qualitative evaluation - identifying areas or spots where corrosion has significantly reduced the wall thickness. NASA Langley Research Center, in cooperation with ThermTech Services, has developed a thermal NDE technique designed to quantitatively measure the wall thickness and thus determine the amount of material thinning present in steel boiler tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source coupled with the analysis technique represents a significant improvement in the inspection speed and accuracy for large structures such as boiler water walls. A theoretical basis for the technique will be presented to establish the quantitative nature of the technique. Further, a dynamic calibration system will be presented for the technique that allows the extraction of thickness information from the temperature data. Additionally, the results of the application of this technology to actual water wall

  10. Influence of constricted air distribution on NOx emissions in pulverized coal combustion boiler

    Institute of Scientific and Technical Information of China (English)

    WEI Feng(魏风); ZHANG Jun-ying(张军营); TANG Bi-guang(唐必光); ZHENG Chu-guang(郑楚光)

    2003-01-01

    This paper reports a field testing of full scale PCC (Pulverized Coal Combustion) boiler study into the influence of constricted air distribution on NOx emissions at unit 3 (125 MW power units, 420 t/h boiler) of Guixi power station, Jiangxi and puts forward the methods to decrease NOx emissions and the principle of boiler operation and regulation through analyzing NOx emissions state under real running condition. Based on boiler constricted air distribution, the experiment mainly tested the influence of primary air, excessive air, boiler load and milling sets (tertiary air) on NOx emissions and found its influence characteristics. A degraded bituminous coal is simply adopted to avoid the test results from other factors.

  11. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    model of the boiler has been developed and simulations carried out by means of the Matlab integration routines. The model is prepared as a dynamic model consisting of both ordinary differential equations and algebraic equations, together formulated as a Differential-Algebraic-Equation system. Being able...... to the internal pressure the consequence of the increased volume (i.e. water-/steam space) is an increased wall thickness in the pressure part of the boiler. The stresses introduced in the boiler pressure part as a result of the temperature gradients are proportional to the square of the wall thickness......, and the total stress level (i.e. stresses introduced due to internal pressure plus stresses introduced due to temperature gradients) must always be kept below the allowable stress level. In this way, the increased water-/steam space that should allow for better dynamic performance, in the end causes limited...

  12. Safety conditions of steam boilers in companies associated with a professional risk administration company in Antioquia, 2009

    Directory of Open Access Journals (Sweden)

    Diego L. Sepúlveda M

    2011-07-01

    Full Text Available Objective: to determine the safety conditions of steam boilers in companies associated with a professional risk administra-tion company in Antioquia, Colombia. To this end, their op-eration conditions shall be characterized, the associated risks identified, and their safety level assessed. Methodology:. a descriptive crosssectional study was carried out in twenty companies whose production processes involve boilers. A survey on the conditions for operation was applied on both the maintenance managers and the boilers’ operators in each company. A hazard risk assessment matrix was made as in-structed in the GTC-45 Colombian technical guide, and an assessment instrument was applied to determine the safety level for each boiler. Results: 70% of the assessed boilers obtained a low score (less than 65 points according to the scale, which has been validated by experts; the remaining boilers obtained an acceptable score (66 to 81 points. It was also found that 85% of the boilers had no operating instructions, and 60% of them did not have any kind of alarm. Conclusions: the stud-ied boilers had poor security conditions, mainly related to the absence of operation protocols, boiler operator training, and poor supervision by competent authorities

  13. Investigation of occupation protection of cleaner in clean operation rooms%洁净手术室保洁员职业防护调查与管理

    Institute of Scientific and Technical Information of China (English)

    张红梅; 柴艳红; 薛海丹

    2014-01-01

    OBJECTIVE To understand hospital infection of cleaner in clean operation rooms , awareness of occupation exposure and qualified occupation protection so as to provide specific intervention to avoid occupation exposure of cleaners .METHODS From Dec .2012 to Feb .2013 ,16 cleaners in clean operation rooms were investigated for knowledge related to hospital infection ,harm of occupation exposure and knowledge on occupation protection by means of self-designed questionnaire and interview .RESULTS All cleaner investigated had good knowledge on partition using of cleaning tools ,correct preparation and use of disinfectant and requirements of medical waste collection and storage ,and the cognition rate was 93 .75% ,87 .50% and 81 .25% respectively .The cleaners had good knowledge on that needlestick injuries could cause blood borne infectious disease and the medical waste was dangerous ,and the cognition rate was 56 .25% and 43 .75% .However ,the cognition rate of correct treatment of wounds after injured by needlestick was 0 . They were also lack of knowledge on occupation protection ,and the pass rate of occupation protection was low .CONCLUSION It is necessary for operation manager to take some intervention strategies such as train , educate , supervise and instruct cleaners so as to improve the cognitive level of hospital infection and occupation protection .%目的:了解洁净手术室保洁员医院感染相关知识、职业暴露危害认知率、职业防护合格率,以便针对性的采取干预措施,减少保洁员职业暴露的发生。方法2012年12月-2013年2月采用自行设计的调查表,以问卷与访谈相结合的方法,对16名洁净手术室保洁员进行医院感染相关知识、职业暴露危害的认知、保洁人员职业防护的调查。结果16名保洁员对保洁工具分区使用和终末处置、消毒剂正确配置和使用、医疗废物收集及保存要求的认知率较高,分别为93.75%、87.50%、81

  14. Optimizing the integrated design of boilers - simulation

    DEFF Research Database (Denmark)

    Sørensen, Kim; Karstensen, Claus M. S.; Condra, Thomas Joseph;

    2004-01-01

    Boilers can be considered as consisting of three main components: (i) the pressure part, (ii) the burner and (iii) the control system. To be able to develop the boilers of the future (i.e. the boilers with the lowest emissions, the highest efciency, the best dynamic performance etc.) it is import...

  15. 29 CFR 1915.162 - Ship's boilers.

    Science.gov (United States)

    2010-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... 29 Labor 7 2010-07-01 2010-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor...

  16. Device for jet treatment of heating surfaces of boiler units

    Energy Technology Data Exchange (ETDEWEB)

    Guzenko, S.I.

    1982-01-01

    The device is proposed for cleaning surfaces of boiler units of ash and slag deposits. It consists of a nozzle arranged next to the embrasure in the wall of the furnace chamber connected with the mechanism of its complex spatial movement including a lead screw with t-slit and nut installed on the drive shaft, and two conical gears. The device is equipped with a cam disc installed on the second gear and acting on the sensor and the time relay, from whose signal the blinker of the embrasure and the valve for supplying the injection agent are triggered.

  17. An alternative process to treat boiler feed water for reuse.

    Science.gov (United States)

    Guirgis, Adel; Ghosh, Jyoti P; Achari, Gopal; Langford, Cooper H; Banerjee, Daliya

    2012-09-01

    A bench-scale process to treat boiler feed water for reuse in steam generation was developed. Industrial water samples from a steam-assisted gravity drainage plant in northern Alberta, Canada, were obtained and samples characterized. The technology, which consists of coagulation-settling to remove oil/grease and particulates followed by an advanced oxidative treatment, led to clean water samples with negligible organic carbon. Coagulation followed by settling removed most particulates and some insoluble organics. The advanced oxidative treatment removed any remaining color in the samples, decreased the organic content to near-zero, and provided water ready for reuse. PMID:23012772

  18. Multi-objective Optimization of Coal-fired Boiler Combustion Based on NSGA-II

    Directory of Open Access Journals (Sweden)

    Tingfang Yu

    2013-06-01

    Full Text Available NOx emission characteristics and overall heat loss model for a 300MW coal-fired boiler were established by Back Propagation (BP neural network, by which the the functional relationship between outputs (NOx emissions & overall heat loss of the boiler and inputs (operational parameters of the boiler of a coal-fired boiler can be predicted. A number of field test data from a full-scale operating 300MWe boiler were used to train and verify the BP model. The NOx emissions & heat loss predicted by the BP neural network model showed good agreement with the measured. Then, BP model and the non-dominated sorting genetic algorithm II (NSGA-II were combined to gain the optimal operating parameters which lead to lower NOx emissions and overall heat loss boiler. The optimization results showed that hybrid algorithm by combining BP neural network with NSGA-II can be a good tool to solve the problem of multi-objective optimization of a coal-fired combustion, which can reduce NOx emissions and overall heat loss effectively for the coal-fired boiler.

  19. Development of a low NO{sub x} combustion system for a roof-fired utility boiler

    Energy Technology Data Exchange (ETDEWEB)

    Bionda, J.P.; Glickert, R.W. [Energy Systems Associates, Pittsburgh, PA (United States); Hallo, A.; Gretz, G.F. [Duquesne Light Co., Pittsburgh, PA (United States)

    1995-12-31

    Duquesne Light Company operates three roof-fired utility boilers at its Elrama Power Station in Elrama, Pennsylvania. These units are required to comply with the requirements of the Clean Air Act Amendments. Specifically, they need to reduce the emission rate of nitric oxide (NO{sub x}) to less than 0.50 lb/MBtu by May 31, 1995. Energy Systems Associates (ESA) was contracted to design a low NO{sub x} retrofit system for these units. Preliminary testing was performed to establish a baseline for NO{sub x}, CO and flyash carbon. A computational furnace model was utilized to evaluate various low NO{sub x} burner and separated overfire air (SOFA) designs. ``Proof of Concept`` field testing validated the low NO{sub x} burner design effectiveness. The SOFA system design was finalized and installed. This paper describes the development, design, and results of the Elrama low NO{sub x} retrofit system. The results of this project should be of interest to utilities evaluating low NO{sub x} retrofit technologies for roof-fired boilers.

  20. Discussion on the Design of a Biomass Boiler%论生物质锅炉的设计

    Institute of Scientific and Technical Information of China (English)

    雷贺爱

    2011-01-01

    The biomass straw boiler combined with domestic and foreign advanced technology of biomass fuel combustion is a new type of clean combustion technology, and unique internal circulating combustion method is used. It has inherited the boiling furnace principle, the combustion chamber is divided into a main bed and an auxiliary bed, and the materials in boiler form a cycle between the main bed and under beds by downside air supply in boiler. In addition, the high hot intensity bed material convolute flow in the main bed, and fuel has a strong dissemination effect, capable of quickly drying combustion of high water content and low calorific value fuel, maintain stable operation.%本生物质秸杆锅炉结合了国内外生物质燃料燃烧先进技术,采用独特的内循环燃烧方式,是一种新型的清洁燃烧技术。它继承了沸腾炉原理,并将燃烧室分成主床和副床,通过炉下送风的相互配合使炉内物料在主床与副床之间形成循环,另外,具有高热强度的床料在主床内进行回旋流动,对投入的燃料具有强烈的播散效果,能够迅速烘干燃烧各种含水量高的低热值燃料,保持稳定运行。

  1. Potential applications of renewable energy sources, biomass combustion problems in boiler power systems and combustion related environmental issues

    International Nuclear Information System (INIS)

    This paper describes the potential applications of renewable energy sources to replace fossil fuel combustion as the prime energy sources in various countries, and discusses problems associated with biomass combustion in boiler power systems. Here, the term biomass includes organic matter produced as a result of photosynthesis as well as municipal, industrial and animal waste material. Brief summaries of the basic concepts involved in the combustion of biomass fuels are presented. Renewable energy sources (RES) supply 14% of the total world energy demand. RES are biomass, hydropower, geothermal, solar, wind and marine energies. The renewables are the primary, domestic and clean or inexhaustible energy resources. The percentage share of biomass was 62.1% of total renewable energy sources in 1995. Experimental results for a large variety of biomass fuels and conditions are presented. Numerical studies are also discussed. Biomass is an attractive renewable fuel in utility boilers. The compositions of biomass among fuel types are variable. Ash composition for the biomass is fundamentally different from ash composition for the coal. Especially inorganic constituents cause to critical problems of toxic emissions, fouling and slagging. Metals in ash, in combination with other fuel elements such as silica and sulfur, and facilitated by the presence of chlorine, are responsible for many undesirable reactions in combustion furnaces and power boilers. Elements including K, Na, S, Cl, P, Ca, Mg, Fe, Si are involved in reactions leading to ash fouling and slagging in biomass combustors. Chlorine in the biomass may affect operation by corrosion. Ash deposits reduce heat transfer and may also result in severe corrosion at high temperatures. Other influences of biomass composition are observed for the rates of combustion and pollutant emissions. Biomass combustion systems are non-polluting and offer significant protection of the environment. The reduction of greenhouse gases

  2. Measurement and control systems for steam boilers; Regel- und Steuertechnik fuer Dampfkessel. Betriebsmanagement

    Energy Technology Data Exchange (ETDEWEB)

    Ernst, H. [Loos Deutschland GmbH, Loos International, Gunzenhausen (Germany)

    2002-09-01

    Loos International has been building its own switchgear for Loos boiler systems since the 1960s. An operating management system for Loos steam boilers, based on a self-contained automation unit, has also been developed. All boiler control functions are combined on a single SPC with one central operating unit. The use of controlled-speed feed pumps is new. Integrated pump protection functions for constant level control mean that there is no need for the usual constant control module with overflow recirculation. Other LBC functions are the desalination control and automatic blowdown systems. Additional measurement and control parameters can be added to be basic functions of a modern steam boiler. Unlike usual configurations, the basic LBC configuration offers substantially more steam boiler operating modes, operating data and measurands on a plain language display, facilitating rapid inspection and assessment of all operating contexts on site. A high level of planning and operating reliability is achieved. This measurement and control technology for steam boilers offers many advantages to planners, plant constructors and other clients. (orig.) [German] Das Unternehmen Loos International in Gunzenhausen bietet Heiz- und Dampfkessel, Kesselhauskomponenten, Feuerung und Steuerung aus einer Hand. Loos hat ein Betriebsmanagement mit integriertem Vorwarnsystem fuer Loos-Dampfkessel entwickelt, bei welchem Betriebsdaten und Messwerte des Dampfkessels im Klartextdisplay angezeigt werden koennen. Der Autor stellt das System und dessen Vorteile und Nutzen im folgenden Beitrag vor. (orig.)

  3. 49 CFR 230.53 - Time of cleaning.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Time of cleaning. 230.53 Section 230.53 Transportation Other Regulations Relating to Transportation (Continued) FEDERAL RAILROAD ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and...

  4. Gas Cleaning System with a Pre-Unloading Flow

    Directory of Open Access Journals (Sweden)

    Vasilevsky Michail

    2016-01-01

    Full Text Available The analysis of the causes and mechanisms reduce the efficiency of processes separation in cyclone devices, the results of field surveys of industrial cyclone. It offers an alternative solution to clean the flue gases from the boiler KE-10/14.

  5. Ventilation in medium-sized and large boiler houses; Ventilation i medelstora och stoerre pannhus

    Energy Technology Data Exchange (ETDEWEB)

    Grotherus, Dan [AaF Installation AB, Oerebro (Sweden); Larsson, Tord [Oerebro Univ. (Sweden). Dept. of Technology

    2005-04-01

    The purpose of this report is to exemplify and clarify the need for ventilation in medium-sized and large boiler houses. We will furthermore present some recommendations, guidelines and advice for the design and construction of a boiler house ventilation system to the plant owners and suppliers of equipment. Boiler house ventilation can be performed in different ways using mechanical or natural ventilation. The solution to be chosen depends on the following factors: Working environment requirements and a necessity to control temperature and pressure in the boiler house; The design of the boiler plant and house; The need for combustion air; The investment expenditure as well as operation and maintenance costs. Mechanical ventilation should be chosen if the aim is a controllable 'climate'. The mechanical ventilation can be either centrally situated or distributed with many aggregates in the boiler house. Centrally situated ventilation equipment will give a higher accessibility and lower maintenance costs than a distributed ventilation system. If the boiler house is designed with natural ventilation the air and flue gas fans will be the only ones installed. In this case temperature and pressure inside the boiler house will be difficult to control. The design factor for the ventilation plant in a boiler house is in most cases the demand to cool the air inside the boiler house to approximately 45 deg C. This is the highest temperature allowed by the Occupational Safety and Health Act in a work environment where the boiler operator is working alone. The air flow which is required for the combustion is normally less than the air flow needed to cool the air in the boiler house. The supply air which is cooling the air inside the boiler house should be supplied on several different levels to attain an efficient cooling. If the combustion air is taken from the heated indoor air the boiler house will work as a heat reclaimer. The difference between outdoor and indoor

  6. Results of the clean-up operation to reduce pollution on flooded agricultural fields after the red mud spill in Hungary.

    Science.gov (United States)

    Uzinger, Nikolett; Anton, Áron Dániel; Ötvös, Károly; Tamás, Péter; Anton, Attila

    2015-07-01

    In Hungary, the dam of a red mud reservoir breached shortly after noon on October 4, 2010. Approximately 0.7-1 million m(3) highly alkaline red mud with very low dry matter content flowed into the Torna Creek and the surrounding area, covering 1017 ha of agricultural land. Results of the risk assessment of the accident indicated that the red mud should be removed from the surface of fields where it formed a continuous layer of more than 5 cm. After the removal, samples were taken manually from depths of 0.0-0.2 m and 0.2-0.4 m in a sampling grid and background samples unaffected by red mud from the depth of 0.0-0.3 m. Total element contents (Ag, As, Ba, Cd, Co, Cr, Cu, Hg, Mo, Ni, Pb, Sn, Zn, and Na) and pH values were measured, and the results were analysed using correlation analysis and the Kruskal-Wallis probe. Dependence of the measured variables from elevation above sea level was studied using a 10 m by 10 m digital elevation model. Only ∼6.5% of the flooded area was temporarily designated as unsuitable for the production of food and fodder crops. In summary, the clean-up operation can be said to have been a success.

  7. Commercial-Industrial Cleaning, by Pressure-Washing, Hydro-Blasting and UHP-Jetting The Business Operating Model and How-To Manual for 450 Specific Applications

    CERN Document Server

    Maasberg, Wolfgang

    2012-01-01

    Commercial-Industrial Cleaning, by Pressure-Washing, Hydro-Blasting and UHP-Jetting is the first proprietary manual for cleaning and rehabilitation through pressure-washing, hydro-blasting and ultra high pressure water jetting (UHP).   It examines the cleaning, restoration and rehabilitation of statuary and historical structures; manufacturing hardware; and application technologies for residential, commercial and industrial areas, structures and buildings. Commercial-Industrial Cleaning, by Pressure-Washing, Hydro-Blasting and UHP-Jetting contains over 450 applications from agricultural, marine, municipal, food processing, paper-pulp, pharmaceutical and cosmetic, industrial and power generating maintenance areas. It includes gear lists to help readers easily identify the appropriate tooling and equipment for each specific application and industry.   Commercial-Industrial Cleaning, by Pressure-Washing, Hydro-Blasting and UHP-Jetting supplies readers with the tools to create a successful business model for re...

  8. Clean catch urine sample

    Science.gov (United States)

    Urine culture - clean catch; Urinalysis - clean catch; Clean catch urine specimen; Urine collection - clean catch ... lips" (labia). You may be given a special clean-catch kit that contains sterile wipes. Sit on ...

  9. Hot Gas Particulate Cleaning Technology Applied for PFBC/IGFC -The Ceramic Tube Filter (CTF) and Metal Filter-

    Energy Technology Data Exchange (ETDEWEB)

    Sasatsu, H; Misawa, N; Kobori, K; Iritani, J

    2002-09-18

    Coal is a fossil fuel abundant and widespread all over world. It is a vital resource for energy security, because the supply is stable. However, its CO2 emission per unit calorific value is greater than that of other fossil fuels. It is necessary to develop more efficient coal utilization technologies to expand the coal utilization that meets the social demand for better environment. The Pressurized Fluidized Bed Combustion (PFBC) combined cycle has become a subject of world attention in terms of better plant operation, improved plant efficiency, lower flue gas emission and fuel flexibility. The gas turbine, one of the most important components in the PFBC, is eager for a hot gas (approximately 650-850C) cleaning system in order to eliminate the severe erosion problem with the less thermal loss. The cyclone is most popular system for a hot gas cleaning, however, the severe damage for gas turbine blades by highly concentrated fine fly ash from PFBC boiler is reported.

  10. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2004-10-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  11. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-07-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  12. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-04-23

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

  13. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-01-31

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  14. Composite tube cracking in kraft recovery boilers: A state-of-the-art review

    Energy Technology Data Exchange (ETDEWEB)

    Singbeil, D.L.; Prescott, R. [Pulp and Paper Research Inst. of Canada, Vancouver, British Columbia (Canada); Keiser, J.R.; Swindeman, R.W. [Oak Ridge National Lab., TN (United States)

    1997-07-01

    Beginning in the mid-1960s, increasing energy costs in Finland and Sweden made energy recovery more critical to the cost-effective operation of a kraft pulp mill. Boiler designers responded to this need by raising the steam operating pressure, but almost immediately the wall tubes in these new boilers began to corrode rapidly. Test panels installed in the walls of the most severely corroding boiler identified austenitic stainless steel as sufficiently resistant to the new corrosive conditions, and discussions with Sandvik AB, a Swedish tube manufacturer, led to the suggestion that coextruded tubes be used for water wall service in kraft recovery boilers. Replacement of carbon steel by coextruded tubes has solved most of the corrosion problems experienced by carbon steel wall tubes, however, these tubes have not been problem-free. Beginning in early 1995, a multidisciplinary research program funded by the US Department of Energy was established to investigate the cause of cracking in coextruded tubes and to develop improved materials for use in water walls and floors of kraft recovery boilers. One portion of that program, a state-of-the-art review of public- and private-domain documents related to coextruded tube cracking in kraft recovery boilers is reported here. Sources of information that were consulted for this review include the following: tube manufacturers, boiler manufacturers, public-domain literature, companies operating kraft recovery boilers, consultants and failure analysis laboratories, and failure analyses conducted specifically for this project. Much of the information contained in this report involves cracking problems experienced in recovery boiler floors and those aspects of spout and air-port-opening cracking not readily attributable to thermal fatigue. 61 refs.

  15. Conversion of KVGM-100-150 boilers to cyclone-swirl burning of gas

    Science.gov (United States)

    Shtym, K. A.; Solov'eva, T. A.

    2015-03-01

    Heating sources of Vladivostok with boilers reconstructed in 2011 to gas burning is presented. The historical reference of the experience of boiler conversion to cyclone-swirl technology of burning of fuel oil and gas is given. Stages of the primary furnace and boiler upgrading are shown. Taking BKZ 75-16 and BKZ-120-100 boilers as examples, the principal differences of the swirl type of fuel burning from the burner type are demonstrated. Data of the KVGM-100-150 MTs boiler with cyclone-swirl burning of gas and fuel oil is represented. The mathematical model developed for the primary furnace with the 65 MW capacity gives detailed explanations to the features of mixing in the combustion chamber of the primary furnace, which substantiate conditions and places of the fuel injection. The practical result is supported by test data obtained on the operating equipment. To enhance the effectiveness of fuel consumption on six converted KVGM-100-150 MTs boilers, the convective section was restructured and the water circulation circuit was optimized. Comparative analysis of estimated and operating characteristics showed the efficiency increment. The application of cyclone-swirl technology made it possible to increase the effectiveness of the KVGM-100-150 boiler and improve its environmental indicators.

  16. Failure Analysis of 600 MW Supercritical Boiler Water Wall

    OpenAIRE

    Fu Huilin; Cai Zhengchun; Yan Xiaozhong; He Jinqiao; Zhou Yucai

    2013-01-01

    Boiler tube often causes abnormal boiler outage, bringing greater economic losses. This thesis mainly comes from the dynamics of boiler water, boiler furnace accident location of wall temperature distribution to explore the cause of the accident boiler. Calculation results show that the deformation will seriously reduce the boiler allowable maximum temperature difference between the screens. And the boiler is not over-temperature, low temperature difference between the screens, which have bur...

  17. Research, Development and Demonstration of Bio-Mass Boiler for Food Industry

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, Steve [Burns & McDonnell, Inc., Kansas City, MO (United States); Knapp, David [Burns & McDonnell, Inc., Kansas City, MO (United States)

    2012-07-01

    Frito-Lay is working to reduce carbon emissions from their manufacturing plants. As part of this effort, they invested in a biomass-fired boiler at the Topeka, Kansas, plant. Frito-Lay partnered with Burns & McDonnell Engineering, Inc. and CPL Systems, Inc., to design and construct a steam producing boiler using carbon neutral fuels such as wood wastes (e.g. tree bark), shipping pallets, and used rubber vehicle tires. The U.S. Department of Energy (DOE) joined with Frito-Lay, Burns & McDonnell, and CPL to analyze the reductions in carbon dioxide (CO2) emissions that result from use of biomass-fired boilers in the food manufacturing environment. DOE support provided for the data collection and analysis, and reporting necessary to evaluate boiler efficiencies and reductions in CO2 emissions. The Frito-Lay biomass-fired boiler has resulted in significant reductions in CO2 emissions from the Topeka production facility. The use of natural gas has been reduced by 400 to 420 million standard cubic feet per year with corresponding reductions of 24,000 to 25,000 tons of CO2. The boiler does require auxiliary functions, however, that are unnecessary for a gas-fired boiler. These include heavy motors and fans for moving fuel and firing the boiler, trucks and equipment for delivering the fuel and moving at the boiler plant, and chippers for preparing the fuel prior to delivery. Each of these operations requires the combustion of fossil fuels or electricity and has associated CO2 emissions. Even after accounting for each of these auxiliary processes, however, the biomass-fired boiler results in net emission reductions of 22,500 to 23,500 tons of CO2 per year.

  18. Boiler Circulating Pump High Pressure Cooling Water Screen Layout Optimization of 600 MW Unit%600 MW机组炉水循环泵高压冷却水滤网布置方式优化

    Institute of Scientific and Technical Information of China (English)

    申磊; 任锦兴

    2015-01-01

    我厂配置了超临界直流锅炉。炉水泵是锅炉启动系统中的重要组成部分,炉水泵的运行状况直接影响着锅炉系统的启动、停运和正常运行。我厂炉水泵高压冷却水滤网布置在炉水泵电机腔室内部,在进行清理工作时,工作量大,检修时间长。结合我厂炉水泵冷却水系统的布置特点,将炉水泵高压水滤网改为外置式,有利于保证炉水泵系统的运行安全和为炉水泵系统的检修提供便利。%Our factory configuration of supercritical once through boiler. Furnace water pump is an important part of the boiler start-up system, operation conditions directly affect the boiler furnace water pump system startup, shutdown and normal operation. I plant furnace pump high-pressure cooling water strainer are arranged inside the furnace chamber in the pump motor, cleaning work, heavy workload, long maintenance time. Combined with the layout characteristics of the feed water pump cooling water system of our factory, the furnace water pump high pressure water screen changed to external, is helpful to ensure safe operation and furnace water pump system for water pump of the boiler system maintenance and provide convenience.

  19. Materials for the pulp and paper industry. Section 1: Development of materials for black liquor recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, J.R.; Hubbard, C.R.; Payzant, E.A. [Oak Ridge National Lab., TN (United States)] [and others

    1997-04-01

    Black liquor recovery boilers are essential components of kraft pulp and paper mills because they are a critical element of the system used to recover the pulping chemicals required in the kraft pulping process. In addition, the steam produced in these boilers is used to generate a significant portion of the electrical power used in the mill. Recovery boilers require the largest capital investment of any individual component of a paper mill, and these boilers are a major source of material problems in a mill. The walls and floors of these boilers are constructed of tube panels that circulate high pressure water. Molten salts (smelt) accumulate on the floor of recovery boilers, and leakage of water into the boiler can result in a violent explosion when the leaked water instantly vaporizes upon contacting the molten smelt. Because corrosion of the conventionally-used carbon steel tubing was found to be excessive in the lower section of recovery boilers, use of stainless steel/carbon steel co-extruded tubing was adopted for boiler walls to lessen corrosion and reduce the likelihood of smelt/water explosions. Eventually, this co-extruded or composite (as it is known in the industry) tubing was selected for use as a portion or all of the floor of recovery boilers, particularly those operating at pressures > 6.2 MPa (900 psi), because of the corrosion problems encountered in carbon steel floor tubes. Since neither the cause of the cracking nor an effective solution has been identified, this program was established to develop a thorough understanding of the degradation that occurs in the composite tubing used for walls and floors. This is being accomplished through a program that includes collection and review of technical reports, examination of unexposed and cracked tubes from boiler floors, computer modeling to predict residual stresses under operating conditions, and operation of laboratory tests to study corrosion, stress corrosion cracking, and thermal fatigue.

  20. Dry Cleaning

    OpenAIRE

    Shirley, Lindsey; Weller, Chanae

    2010-01-01

    Despite its name, commercial dry cleaning is not actually a “dry” process. Clothes are immersed in a solvent, most commonly perchlorethylene (perc), instead of in water. Perc or other similar solvents are effective in the removal of oil and grease-based stains without damaging or shrinking sensitive fabrics, unlike a regular detergents and fabric softeners.

  1. Superclean coal-water slurry combustion testing in an oil-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Miller, B.G.; Poe, R.L.; Morrison, J.L.; Xie, Jianyang; Walsh, P.M.; Schobert, H.H.; Scaroni, A.W.

    1992-05-29

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with less than 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in an oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels.

  2. Low-cost Evaporator Protection Method against Corrosion in a Pulverized Coal Fired Boiler

    OpenAIRE

    Arkadiusz Krzysztof Dyjakon; Przemysław Bukowski

    2010-01-01

    Corrosion processes appearing on the watertubes in a combustion chamber of pulverized coal-fired boilers require permanent control and service. Subject to the power plant strategy, different anti-corrosion protection methods can be applied. Technical-economical analysis has been performed to evaluate and support the decisions on maintenance and operation services. The paper presents and discusses results of the application of an air protection system in boiler OP-230 in view of anti-corrosion...

  3. Experimental investigation of NOx emisssion in a coal-fired utility boiler

    Institute of Scientific and Technical Information of China (English)

    LI Fang-qin; REN Jian-xing

    2006-01-01

    Based on the investigation of NOx formation mechanism, a coal-fired utility boiler whose capacity is 1 004 t/h was studied. Excessive air coefficient, inclination of burner and the way of coal supply were investigated through experimental method. Results indicated that under the condition of same boiler efficiency and burn-off rate, the operation conditions adopting the lower excessive air coefficient, upward burners' inclination and pyramid coal-supply could reduce NOx emission.

  4. Parameter Tuning via Genetic Algorithm of Fuzzy Controller for Fire Tube Boiler

    OpenAIRE

    Osama I. Hassanein; Ayman A. Aly; Ahmed A. Abo-Ismail

    2012-01-01

    The optimal use of fuel energy and water in a fire tube boiler is important in achieving economical system operation, precise control system design required to achieve high speed of response with no overshot. Two artificial intelligence techniques, fuzzy control (FLC) and genetic-fuzzy control (GFLC) applied to control both of the water/steam temperature and water level control loops of boiler. The parameters of the FLC are optimized to locating the optimal solutions to meet the required perf...

  5. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan

    2002-04-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), and up to 5500 psi with emphasis upon 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced

  6. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2003-01-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  7. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2002-10-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  8. Film-forming amines in shell boilers

    Energy Technology Data Exchange (ETDEWEB)

    Topp, Holger [Astrium RST Rostock GmbH, Rostock (Germany); Hater, Wolfgang [BK Giulini, Ludwigshafen (Germany); BKG Water Solutions, Ludwigshafen (Germany); Bache, Andre de [BK Giulini, Ludwigshafen (Germany); Kolk, Christian zum [BKG Water Solutions, Ludwigshafen (Germany)

    2012-01-15

    Studies were conducted with the aim of providing answers to important questions concerning the use of film-forming amines in steam generators. Tests were carried out in test steam generators under controlled conditions to study the three following application areas: the influence of film-forming amines on boiling behavior and heat transfer, the influence of film-forming amines on oxidic protective film formation, and the influence of film-forming amines on critical operating conditions. In the experiments water treatment with trisodium phosphate (which is normally used with shell boilers) was compared with treatment with film-forming amines. In all three areas the treatment with film-forming amines achieved comparable or better results than the treatment with trisodium phosphate. (orig.)

  9. CFD Simulation On CFBC Boiler

    OpenAIRE

    Amol S. Kinkar; G. M. Dhote; R.R. Chokkar

    2015-01-01

    Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays...

  10. Inception report and gap analysis. Boiler inspection

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-06-01

    This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

  11. [Predicting low NOx combustion property of a coal-fired boiler].

    Science.gov (United States)

    Zhou, Hao; Mao, Jianbo; Chi, Zuohe; Jiang, Xiao; Wang, Zhenhua; Cen, Kefa

    2002-03-01

    More attention was paid to the low NOx combustion property of the high capacity tangential firing boiler, but the NOx emission and unburned carbon content in fly ash of coal burned boiler were complicated, they were affected by many factors, such as coal character, boiler's load, air distribution, boiler style, burner style, furnace temperature, excess air ratio, pulverized coal fineness and the uniformity of the air and coal distribution, etc. In this paper, the NOx emission property and unburned carbon content in fly ash of a 600 MW utility tangentially firing coal burned boiler was experimentally investigated, and taking advantage of the nonlinear dynamics characteristics and self-learning characteristics of artificial neural network, an artificial neural network model on low NOx combustion property of the high capacity boiler was developed and verified. The results illustrated that such a model can predicate the NOx emission concentration and unburned carbon content under various operating conditions, if combined with the optimization algorithm, the operator can find the best operation condition of the low NOx combustion. PMID:12048812

  12. Failure analyses and weld repair of boiler feed water pumps

    Energy Technology Data Exchange (ETDEWEB)

    Vulpen, R. van [KemaPower Generation, Arnhem (Netherlands)

    1998-12-31

    During a regular inspection of the Boiler Auxiliaries at one of the Dutch Electricity Production Companies serious cracks were found in the cover and casings of the feed water circulation pumps in two units after 108.000 and 122.000 hours of boiler operation. Kema Laboratories carried out Failure analyses on boat samples at the cracked areas. Corrosion fatigue cracking was found on the inner side of the GS-24CrNiMo325 casing. Shop Weld repairs were carried out using a newly developed mechanized Plasma Welding Technique. The repaired feed water circulation pumps showed no problems alter several years of operation. The costs of repair were substantially lower than the costs of replacement. (orig.) 3 refs.

  13. Clean cars

    Energy Technology Data Exchange (ETDEWEB)

    Piffaretti, M.

    2008-07-01

    This well-illustrated presentation made at the Swiss 2008 research conference on traffic by the Protoscar company takes a look at research, design, engineering and communication topics in the area of 'clean cars'. The present situation with electrically driven and hybrid-drive cars is reviewed and the chances and problems of the present-day vehicles are examined. New developments and a number of vehicles that should be on the market in the period from 2012 to 2015 are presented. Also, 'clean' specialist vehicles such as trucks and buses are reviewed. Battery systems and associated problems and new developments are looked at. The promotion scheme in Mendrisio, Switzerland is reviewed. Bottom-up and top-down approaches are discussed and future market developments are looked at, as are promotional activities in various countries.

  14. 600MW机组对冲燃烧锅炉低氮燃烧改造及运行调整%Low NOx burner retrofit and operation adjustment of 600 MW opposed wall firing boiler

    Institute of Scientific and Technical Information of China (English)

    应明良; 戴成峰; 胡伟锋; 徐良; 屠小宝

    2011-01-01

    For the high NO.duscharge density of 600 MW opposed wall firing boiler,the retrofitting of combustors with low NOx was carried on. By replacing low NOx burner,arranging OFA appropriately, and adopting staged-air furnace combustion technology, the NOx discharge density was decreased to 300 mg/m3.The unburned carbon mass fraction in fly ash was not changed greatly.By replacing parts of the low-temperatuer superheater with the economizer, the desuperheating water flow of superheater was reduced,the gas temperature in air preheater outlet was decreased and teh echaust gas temperature of boiler was decreased.All of these are good for improving the boiler efficiency.After the replacing of parts of the low-temperature superheater with the ecoomizer, the water temperature of economizer outlet wasd increated .But the under-saturationg temperaturae difference and the safety margin still exist.%为解决600MW火电机组对冲燃烧锅炉NO,排放质量浓度过高的问题,进行了低氮燃烧改造.通过低氮燃烧器更换,合理布置燃尽风喷嘴,采用全炉膛分级燃烧技术,使NOx排放质量浓度降低至300mg/m3左右,达到了降低NOx排放的效果,同时锅炉飞灰含碳质量分数没有明显的变化.通过部分低温过热器置换为省煤器.降低了过热器减温水流量,同时空气预热器进口烟气温度下降,锅炉排烟温度也会随之下降,有利于提高锅炉热效率.部分低温过热器置换后省煤器出口水温提高,但还有一定的欠饱和温差,距汽化仍有一定的安全裕度.

  15. Spray-dryer flue-gas-cleaning systems handbook

    Energy Technology Data Exchange (ETDEWEB)

    Huang, H.; Allen, J.W.; Livengood, C.D.; Davis, W.T. (Tennessee Univ., Knoxville, TN (USA). Dept. of Civil Engineering); Farber, P.S. (Chemical Waste Management, Inc., Oakbrook, IL (USA))

    1988-04-01

    Flue-gas cleaning systems based on spray drying are a recent development in pollution-control technology and have not been generally applied to combustion systems burning high-sulfur coal. However, Argonne National Laboratory has been operating a spray-dryer/fabric-filter system for the control of SO{sub 2} and particulate matter from a 20 MW (equivalent) stoker-fired boiler for about seven years, using coals with sulfur contents as high as 4.5%. Information acquired during that time, which could be useful to designers, builders, and operators of such systems, is presented. A summary of important equipment and process design considerations, a discussion of economic criteria (with guidance for making preliminary cost estimates), a review of operating and maintenance experiences at Argonne, and suggestions for structuring and carrying out the procurement of such a system are also included. In addition, recent research, such as sorbent activity enhancement and the combined control of SO{sub 2} and NO{sub x}, are briefly reviewed. 80 refs., 24 figs., 17 tabs.

  16. Research on control measures for the stability of micro-environmental indicators in clean operating department%洁净手术部微环境指标的稳定性控制措施

    Institute of Scientific and Technical Information of China (English)

    高兴莲; 沈剑辉; 赵晶; 吴荷玉; 杨英; 王曾妍; 胡娟娟

    2014-01-01

    目的:探讨洁净手术部微环境指标稳定性控制的有效措施。方法通过聘请洁净技术专业工程人员参与管理层流机组运行与维护,手术室管理者定期抽样百级、千级、万级、十万级手术间微环境中温度、湿度、压差、照明与声贝5项指标,与国家标准中手术部微环境指标参数进行对照;对洁净手术部全年沉降菌监测结果进行比较。结果洁净手术部微环境各项指标在专业技术人员管理下,百级、千级、万级、十万级手术间微环境中温度、湿度、压差、照明与声贝均在行业规定值范围内;2013年百级、千级、万级、十万级手术间沉降菌监测结果,在GB50333国标值范围内,且低于国标规定值。结论专业工程技术人员参与洁净手术部微环境管理维护,手术室管理者进行不定期抽样监督,手术部微环境各项指标可得到很好地控制。%Objective To explore the effective measures for the stability of micro-environmental indicators in clean operating department.Methods Professionals of clean technology were invited to participate in unit operation and maintenance of management.Besides, operating room managers conducted regular sampling analysis of five micro-environmental indicators, including temperature, humidity, differential pressure, illumination and decibel, in 100-level, 1 000-level, 10 000-level, 100 000-level clean operating rooms, and compared the test results with parameters of target environmental indicators regulated in national standards.Then the test results of annual bacteria subsidence from different operating rooms in clean operating department were compared.Results Under the management of professionals, the values of temperature, humidity, differential pressure, illumination and decibel from micro-environment in 100-level, 1 000-level, 10 000-level, 100 000-level clean operating rooms were in accordance with rated values in the industry with

  17. Review of Individual Technology Assessment Reports (ITAR) for industrial boiler applications

    Energy Technology Data Exchange (ETDEWEB)

    Archer, T.; Bakshi, P.; Weisenberg, I.J.

    1980-01-01

    Eight Individual Technology Assessment Reports and one Background Study in Support of New Source Performance Standards for Industrial Boilers are reviewed. These ITARs were prepared for the EPA and include studies of particulate control, flue-gas desulfurization, fluidized-bed combustion, NO/sub x/ combustion modification, NO/sub x/ flue-gas treatment, coal cleaning, synthetic fuels, and oil cleaning. The ITARs provide engineering and cost data for the air pollution control technologies that will be required to meet the New Source Performance Standards for industrial boilers. The pollutants considered were SO/sub x/, NO/sub x/, and particulates. Each ITAR is reviewed from the standpoint of engineering, demonstrated technology, and costing methodology. The cost review includes a comparison of the costing methodology of each ITAR with the costing methodology recommended by the EPA background document.

  18. KINERJA ECONOMIZER PADA BOILER

    Directory of Open Access Journals (Sweden)

    Muhammad Sjahid Akbar

    2009-01-01

    Full Text Available This paper employed the dual response approach for case of Multivariate Robust Parameter Design (MRPD which is developed by Del Castillo and Miro Quesada. MRPD method can be applied for any design of experiment. The optimization in this method uses minimizing variance function with restriction on mean function. In this paper, MRPD is applied to the case of optimization of heat transfer efectivity and operational cost at economizer. Those two responses are optimized by setting the level of control factors; diametre of tube hole, transversal spacing, and fin nearness. Temperature of feedwater is hold as a noise factor. Optimization is calculated by fmincon in MATLAB 7.0. The optimal condition for heat tranfer efectivity is 77.17% and operational cost is 30.58 kW. The optimal condition is attained at diametre of tube hole 1.5 inch, transversal spacing 3.5 inch, and fin density 3 fin/inch. Abstract in Bahasa Indonesia: Penelitian ini menggunakan metode pendekatan dual response terhadap kasus Multivariate Robust Parameter Design (MRPD yang dikembangkan oleh Del Castillo dan Miro Quesada. Metode MRPD tidak mensyaratkan jenis rancangan percobaan yang dapat digunakan dalam proses optimasi, yang dilakukan dengan meminimalkan fungsi varians terhadap kendala fungsi rerata. Pada penelitian ini, metode MRPD diterapkan untuk kasus pencarian nilai optimal respon yaitu efektifitas perpindahan panas dan biaya operasi pada economizer. Optimasi kedua respon dilakukan dengan cara mengoptimalkan level faktor kontrol diameter luar tubing, transversal spacing, dan kerapatan fin. Temperatur feedwater berlaku sebagai faktor noise. Optimasi dilakukan dengan bantuan fmincon pada MATLAB 7.0 yang menghasilkan kondisi optimum untuk efektifitas perpindahan panas sebesar 77,17% dan biaya operasi sebesar 30,58 kW. Kondisi tersebut dicapai pada saat level diameter luar tubing sebesar 1,5 inci, transversal spacing sebesar 3,5 inci, dan kerapatan fin sebesar 3 fin/inci. Kata kunci

  19. COAL COMBUSTION EFFICIENCY IN CFB BOILER

    Institute of Scientific and Technical Information of China (English)

    Hairui; Yang; Guangxi; Yue

    2005-01-01

    The carbon content in the fly ash from most Chinese circulating fluidized bed (CFB) boilers is much higher than expected, thus directly influencing the combustion efficiency. In the present paper, carbon burnout was investigated both in field tests and laboratory experiments. The effect of coal property, operation condition, gas-solid mixing, char deactivation,residence time and cyclone performance are analyzed seriatim based on large amount of experimental results.A coal index is proposed to describe the coal rank, defined by the ratio of the volatile content to the coal heat value, is a useful parameter to analyze the char burnout. The carbon content in the fly ash depends on the coal rank strongly. CFB boilers burning anthracite, which has low coal index, usually have high carbon content in the fly ash. On the contrary, the CFB boilers burning brown coal, which has high coal index, normally have low carbon content.Poor gas-solid mixing in the furnace is another important reason of the higher carbon content in the fly ash. Increasing the velocity and rigidity of the secondary air could extend the penetration depth and induce more oxygen into the furnace center. Better gas solid mixing will decrease the lean oxygen core area and increase char combustion efficiency.The fine char particles could be divided into two groups according to their reactivity. One group is "fresh" char particles with high reactivity and certain amount of volatile content. The other group of char particles has experienced sufficient combustion time both in the furnace and in the cyclone, with nearly no volatile. These "old" chars in the fly ash will be deactivated during combustion of large coal particles and have very low carbon reactivity. The generated fine inert char particles by attrition of large coal particles could not easily burn out even with the fly ash recirculation. The fraction of large coal particles in coal feed should be reduced during fuel preparation process.The cyclone

  20. Dilute chemical cleaning of PWR steam generators off-line cleaning process evaluation

    International Nuclear Information System (INIS)

    This project evaluated the feasibility of using a low-concentration (approx. 0.5 wt %) chemical cleaning process to remove corrosion product deposits from steam generator surfaces and magnetite from tube-to-support plate crevices of PWR steam generators. The primary objective was to develop a dilute process that could be safely applied at scheduled intervals, such as during normal refueling outages, to maintain a clean operating condition in the steam generator. The dilute chemical cleaning process developed in this project was demonstrated successfully on two model generators which were operated on faulted chemistry by DOE/CRC at Commonwealth's State Line Facility. Unit 5 was cleaned after 48 days of operation with 1% seawater fouling, and Unit 6 was cleaned after 112 days of operations with Lake Michigan water. This report describes work leading to the model generator cleaning demonstrations and provides details of the cleaning operation for each model steam generator

  1. NOx EMISSIONS PRODUCED WITH COMBUSTION OF POWDER RIVER BASIN COAL IN A UTILITY BOILER

    Energy Technology Data Exchange (ETDEWEB)

    John S. Nordin; Norman W. Merriam

    1997-04-01

    The objective of this report is to estimate the NOx emissions produced when Powder River Basin (PRB) coal is combusted in a utility boiler. The Clean Air Act regulations specify NOx limits of 0.45 lb/mm Btu (Phase I) and 0.40 lb/mm Btu (Phase II) for tangentially fired boilers, and 0.50 lb/mm 13tu (Phase II) and 0.46 lb/mm Btu (Phase II) for dry-bottom wall-fired boilers. The Clean Air Act regulations also specify other limits for other boiler types. Compliance for Phase I has been in effect since January 1, 1996. Compliance for Phase II goes into effect on January 1, 2000. Emission limits are expressed as equivalent NO{sub 2} even though NO (and sometimes N{sub 2}O) is the NOx species emitted during combustion. Regulatory agencies usually set even lower NOx emission limits in ozone nonattainment areas. In preparing this report, Western Research Institute (WRI) used published test results from utilities burning various coals, including PRB coal, using state-of-the art control technology for minimizing NOx emissions. Many utilities can meet Clean Air Act NOx emission limits using a combination of tight combustion control and low-NOx burners and by keeping furnaces clean (i.e., no slag buildup). In meeting these limits, some utilities also report problems such as increased carbon in their fly ash and excessive furnace tube corrosion. This report discusses utility experience. The theory of NOx emission formation during coal combustion as related to coal structure and how the coal is combusted is also discussed. From this understanding, projections are made for NOx emissions when processed PRB coal is combusted in a test similar to that done with other coals. As will be shown, there are a lot of conditions for achieving low NOx emissions, such as tight combustion control and frequent waterlancing of the furnace to avoid buildup of deposits.

  2. A Pulverized Coal-Fired Boiler Optimized for Oxyfuel Combustion Technology

    Directory of Open Access Journals (Sweden)

    Tomáš Dlouhý

    2012-01-01

    Full Text Available This paper presents the results of a study on modifying a pulverized coal-fired steam boiler in a 250 MWe power plant for oxygen combustion conditions. The entry point of the study is a boiler that was designed for standard air combustion. It has been proven that simply substituting air by oxygen as an oxidizer is not sufficient for maintaining a satisfactory operating mode, not even with flue gas recycling. Boiler design optimization aggregating modifications to the boiler’s dimensions, heating surfaces and recycled flue gas flow rate, and specification of a flue gas recycling extraction point is therefore necessary in order to achieve suitable conditions for oxygen combustion. Attention is given to reducing boiler leakage, to which external pre-combustion coal drying makes a major contribution. The optimization is carried out with regard to an overall power plant conception for which a decrease in efficiency due to CO2 separation is formulated.

  3. Coal-fired boiler houses in Cracow present state and possibilities to improve their efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Cyklis, P. [Institute of Industrial Equipment and Power Engineering, Cracow (Poland); Butcher, T.A. [Brookhaven National Lab., Upton, NY (United States)

    1995-12-31

    A significant amount of heat energy both for heating and process purposes is generated in Cracow, Poland in small-and medium size local boiler houses. The operating procedure of these boiler houses is most often economically and ecologically ineffective because of the bad condition of boilers and lack of funds to install automation, control and measurement equipment. Within the Polish-American Program of Elimination of Low Emission Sources financed by the US Department of Energy, the ENERGOEKSPERT Co., Ltd. investigated chosen boiler houses in Cracow, commissioned by the Cracow Development Office. The results of these investigations were subject of engineering analysis carried out at the Institute of Industrial Equipment and Power Engineering, Technical University, Cracow. The analysis proved that the low-cost improvement of economic efficiency and reduction of air pollutant emission is feasible for combustion of coal fuels.

  4. Gas-Liquid Supersonic Cleaning and Cleaning Verification Spray System

    Science.gov (United States)

    Parrish, Lewis M.

    2009-01-01

    NASA Kennedy Space Center (KSC) recently entered into a nonexclusive license agreement with Applied Cryogenic Solutions (ACS), Inc. (Galveston, TX) to commercialize its Gas-Liquid Supersonic Cleaning and Cleaning Verification Spray System technology. This technology, developed by KSC, is a critical component of processes being developed and commercialized by ACS to replace current mechanical and chemical cleaning and descaling methods used by numerous industries. Pilot trials on heat exchanger tubing components have shown that the ACS technology provides for: Superior cleaning in a much shorter period of time. Lower energy and labor requirements for cleaning and de-scaling uper.ninih. Significant reductions in waste volumes by not using water, acidic or basic solutions, organic solvents, or nonvolatile solid abrasives as components in the cleaning process. Improved energy efficiency in post-cleaning heat exchanger operations. The ACS process consists of a spray head containing supersonic converging/diverging nozzles, a source of liquid gas; a novel, proprietary pumping system that permits pumping liquid nitrogen, liquid air, or supercritical carbon dioxide to pressures in the range of 20,000 to 60,000 psi; and various hoses, fittings, valves, and gauges. The size and number of nozzles can be varied so the system can be built in configurations ranging from small hand-held spray heads to large multinozzle cleaners. The system also can be used to verify if a part has been adequately cleaned.

  5. Clean fuel for demanding environmental markets

    Energy Technology Data Exchange (ETDEWEB)

    Josewicz, W.; Natschke, D.E. [Acurex Environmental Corp., Research Triangle Park, NC (United States)

    1995-12-31

    Acurex Environmental Corporation is bringing Clean Fuel to the environmentally demand Krakow market, through the cooperative agreement with the U.S. Department of Energy. Clean fuel is a proprietary clean burning coal-based energy source intended for use in stoves and hand stoked boilers. Clean Fuel is a home heating fuel that is similar in form and function to raw coal, but is more environmentally friendly and lower in cost. The heating value of Clean Fuel is 24,45 kJ/kg. Extensive sets of confirmation runs were conducted in the Academy of Mining and Metallurgy in the Krakow laboratories. It demonstrated up to 54 percent reduction of particulate matter emission, up to 35 percent reduction of total hydrocarbon emissions. Most importantly, polycyclic aromatic hydrocarbons (toxic and carcinogens compounds) emissions were reduced by up to 85 percent, depending on species measured. The above comparison was made against premium chunk coal that is currently available in Krakow for approximately $83 to 93/ton. Clean Fuel will be made available in Krakow at a price approximately 10 percent lower than that of the premium chunk coal.

  6. Applying the Science of Science Communication to Climate Change and Clean Energy: Lessons Learned from the NSF- and PBS-supported "Earth: The Operators' Manual"

    Science.gov (United States)

    Haines-Stiles, G.; Akuginow, E.; Sanford, C.

    2014-12-01

    Yale legal scholar and professor of psychology Dan Kahan has criticized the climate change science community for not applying what's known about effective communications strategies to topics with potentially controversial content. "Earth: The Operators' Manual," funded by NSF's Informal Science Education program and appearing on PBS was hosted by Penn State geoscientist Richard Alley. From the initial proposal forward into airing on public television in 2011 and 2012, ETOM aimed to be authoritative and apolitical while still being engaging to general audiences. Based on social scientific insights from project Advisor, Suzanne Moser, and others, ETOM aimed to avoid "climate porn" scare tactics and over-used footage, and to enlist a diverse group of "messengers" in addition to Alley. An important design criterion was to give equal time to clean energy solutions while pulling no punches as to the consensus findings of leading climate scientists. With the ETOM project now completed and final reports submitted to NSF, what results can be shared to inform future efforts? And how did ETOM compare in audience impact with other major media efforts such as Al Gore's "An Inconvenient Truth" or Showtime's more recent "Years of Living Dangerously"? Results reported draw on the external evaluation by Rockman Et Al, and include both quantitative and qualitative data. Key findings are the importance of including Texan ranchers enthusiastic about wind power alongside Navy Admirals adamant that climate change is human-caused and Marines implementing solar energy to reduce casualties incurred while transporting fossil fuels. In-person presentations by Alley and others at science centers served as de facto focus groups for scripting the TV programs, along with actual focus groups convened by Rockman. The 3rd program, ENERGY QUEST USA, documented 5 quite different communities, from Alaska to Forth Worth, Baltimore, Portland and Kansas, all using competition, local values, and economic

  7. Analysis of the Causes of Circulating Fluidized Bed Boiler Water Wall Leakage%循环流化床锅炉水冷壁泄漏分析

    Institute of Scientific and Technical Information of China (English)

    徐伟; 李武荣

    2015-01-01

    This article describes a leakage of the circulating fluidized bed boiler water wall that appeared for the first time in the refinery .Through ultrasound scans, water cooling wall tube bundle remote field eddy current and wall thickness testing, to find all the defects of water wall tubes. At the same time, the damaged pipe is cut and analyzed by means of chemical composition analysis, mechanical performance analysis, pipeline anatomical analysis, corrosion products analysis, metallographic analysis, energy spectrum analysis and investigation of water quality. According to the results of the analysis and comparison of various typical characteristics of heating surface of boiler corrosion, it is found that the main causes of water wall leakage of boiler is low water quality qualified rate and the water cooled wall soda evaporation caused in the water cooled wall furnace alkalinity of local high and the occurrence of alkali corrosion resistance, eventually leading to water wall tube thinning intensity decreased leakage. Subsequent to take water wall damaged parts of the local replacement, water wall chemical cleaning measures to remedy, and strengthen the boiler water quality management for the prevention, the overall operation of the boiler starts again get a improvement.%本文针对炼厂内循环流化床锅炉首次出现的水冷壁泄漏,通过对水冷壁管束进行超声波扫描、远场涡流和壁厚检测,找到水冷壁管的缺陷部位。同时对受损管段割管进行化学成分分析、力学性能分析、管道解剖分析、腐蚀产物分析、金相分析、能谱分析以及水质调查,找出造成水冷壁泄漏的主要原因是锅炉水质合格率偏低以及水冷壁管中的汽水蒸发浓缩造成炉水碱度局部过高而引发碱腐蚀,最终导致水冷壁管减薄,强度不足发生泄漏。后续采取水冷壁受损部位局部更换、水冷壁化学清洗措施进行处理,同时加强锅炉水质管理进行

  8. Failure Analysis of 600 MW Supercritical Boiler Water Wall

    Directory of Open Access Journals (Sweden)

    Fu Huilin

    2013-07-01

    Full Text Available Boiler tube often causes abnormal boiler outage, bringing greater economic losses. This thesis mainly comes from the dynamics of boiler water, boiler furnace accident location of wall temperature distribution to explore the cause of the accident boiler. Calculation results show that the deformation will seriously reduce the boiler allowable maximum temperature difference between the screens. And the boiler is not over-temperature, low temperature difference between the screens, which have burst pipe. Analysis of the deformation of the boiler and propose solutions.

  9. Fruit fly optimization algorithm based high efficiency and low NOx combustion modeling for a boiler

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhenxing∗; SUN Baomin; XIN Jing

    2014-01-01

    In order to control NOx emissions and enhance boiler efficiency in coal-fired boilers,the thermal operating data from an ultra-supercritical 1 000 MW unit boiler were analyzed.On the basis of the support vector regression machine (SVM),the fruit fly optimization algorithm (FOA)was applied to optimize the penalty parameter C,ker-nel parameter g and insensitive loss coefficient of the model.Then,the FOA-SVM model was established to predict the NOx emissions and boiler efficiency,and the performance of this model was compared with that of the GA-SVM model optimized by genetic algorithm (GA).The results show the FOA-SVM model has better prediction accuracy and generalization capability,of which the maximum average relative error of testing set lies in the NOx emissions model,which is only 3 .5 9%.The above models can predict the NOx emissions and boiler efficiency accurately,so they are very suitable for on-line modeling prediction,which provides a good model foundation for further optimiza-tion operation of large capacity boilers.

  10. Recovery Act: Oxy-Combustion Techology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-04-30

    Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: • Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs. • Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF). • Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools. • Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems. • Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost. • Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project completion date was April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a

  11. Technology options for clean coal power generation with CO2 capture

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Song; Bergins, Christian; Kikkawa, Hirofumi; Kobayashi, Hironobu; Kawasaki, Terufumi

    2010-09-15

    The state-of-the-art coal-fired power plant today is about 20% more efficient than the average operating power plants, and can reduce emissions such as SO2, NOx, and mercury to ultra-low levels. Hitachi is developing a full portfolio of clean coal technologies aimed at further efficiency improvement, 90% CO2 reduction, and near-zero emissions, including 700 deg C ultrasupercritical boilers and turbines, post-combustion CO2 absorption, oxyfuel combustion, and IGCC with CCS. This paper discusses the development status, performance and economic impacts of these technologies with focus on post combustion absorption and oxyfuel combustion - two promising CO2 solutions for new and existing power plants.

  12. Reactor vessel stud cleaning machine

    International Nuclear Information System (INIS)

    A device is described for cleaning and decontaminating an elongate member having a three dimensional surface topography comprising: an enclosure; means for rotatingly supporting the elongate member proximate the ends thereof within the enclosure; means for driving the elongate member supporting means, to rotate the elongate member; a supply tank for holding water; a spray nozzle connected to the supply tank and disposed within the enclosure operable to move transversely with respect to the elongate member for spraying a cleaning agent comprising high pressure water and abrasive grit against the rotating elongate member; a self-contained means for supplying the cleaning agent to the spray nozzle and removing spent cleaning agent from the enclosure, the self-contained means including the supply tank and means for disposing of any contaminated solids in the spent cleaning agent. The means for disposing further comprises means for removing spent cleaning agent from the enclosure, means for removing solid particles from the spent cleaning agent and means for recycling water from the spent cleaning agent back to the spray nozzle; and a control system for selectively controlling at least one of the rate of rotation of the elongate member and rate of trasversal of the elongate member and by the spray nozzle in accordance with the topography of the elongate member

  13. Comparative Analysis on Several Operation Schemes for Raw Water Heater of Boiler Feedwater Treatment System%几种锅炉补给水处理系统原水加热器运行方案的分析比较

    Institute of Scientific and Technical Information of China (English)

    童晓凡; 潘灯

    2016-01-01

    Due to low temperature of raw water in boiler feedwater treatment system, high-quality steam is used for heating that consumes too much energy. Therefore, the paper proposes to use waste heat from power plant circulating cooling water to heat raw water of boiler feedwater treatment system. The paper analyzes four operation schemes for raw water heater system, aiming to recycle part of the waste heat. Through technical and economic comparison, the paper presents a scheme of combing hot water heater with steam heater to save energy, reduce emissions as well as meet requirements of different operating conditions. The scheme is char-acterized by its higher integrated index of economical efficiency and performance.%针对目前锅炉补给水处理系统因原水温度低,而利用高品质蒸汽加热耗费能源的现象,提出利用发电厂循环冷却水的余热,加热锅炉补给水处理系统的原水。分析了4种原水加热器系统运行方案,目的在于回收部分废弃的热量。通过技术和经济性比较,给出采用热水加热器和蒸汽加热器配合使用方案,达到节能减排,同时满足各种运行工况需求,综合经济性能指标较高。

  14. Erosion in Steam General Tubes in Boiler and ID Fans in Coal Fired FBC Power Plant

    Directory of Open Access Journals (Sweden)

    Shaheen Aziz

    2012-01-01

    Full Text Available The FBC (Fluidized Bed Combustion is a technique used to make solid particles behave like fluid and grow very fast for the power generation using low grade coal. Due to its merits, first time this technology has been introduced in Pakistan by installing 3x50 MW power plants at Khanote. Fluidized beds have long been used for the combustion of low-quality, difficult fuels and have become a rapidly developing technology for the clean burning of coal. The FBC Power Plant at Khanote has been facing operational and technical problems, resulting frequently shut down of generation units, consequently facing heavy financial losses. This study reveals that due to the presence of high percentage of silica in the lime stone that are further distributed in the bottom ash, fly ash and re-injection material, the generation tubes in the boiler and wings/blades of ID (Induced Draft fans were eroded. In addition, filter bags were also ruptured; resulting frequent shut down of power plant units.

  15. Evaluation of activated carbon for control of mercury from coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Miller, S.; Laudal, D.; Dunham, G. [Univ. of North Dakota, Grand Forks, ND (United States)

    1995-11-01

    The ability to remove mercury from power plant flue gas may become important because of the Clean Air Act amendments` requirement that the U.S. Environmental Protection Agency (EPA) assess the health risks associated with these emissions. One approach for mercury removal, which may be relatively simple to retrofit, is the injection of sorbents, such as activated carbon, upstream of existing particulate control devices. Activated carbon has been reported to capture mercury when injected into flue gas upstream of a spray dryer baghouse system applied to waste incinerators or coal-fired boilers. However, the mercury capture ability of activated carbon injected upstream of an electrostatic precipitator (ESP) or baghouse operated at temperatures between 200{degrees} and 400{degrees}F is not well known. A study sponsored by the U.S. Department of Energy and the Electric power Research Institute is being conducted at the University of North Dakota Energy & Environmental Research Center (EERC) to evaluate whether mercury control with sorbents can be a cost-effective approach for large power plants. Initial results from the study were reported last year. This paper presents some of the recent project results. Variables of interest include coal type, sorbent type, sorbent addition rate, collection media, and temperature.

  16. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, Kim; Karstensen, Claus; Condra, Thomas Joseph;

    2003-01-01

    A model for a ue gas boiler covering the ue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been dened for the furnace, the convection zone (split in 2: a zone...

  17. 46 CFR 109.555 - Propulsion boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping... Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge shall ensure that— (a) Steam pressure does not exceed that allowed by the certificate of inspection; and...

  18. Study on Acoustic Catheter of Boiler Tube Leakage Monitoring Systems

    Science.gov (United States)

    Lv, Yongxing; Feng, Qiang

    Boiler tube leakage is the major reason of affecting the safe operation of the unit now, there are 3 methods of the "four tube" leakage detection: Traditional method, filtering method and acoustic spectrum analysis, acoustic spectrum analysis is the common method, but this method have low sensitivity and the sensor damage easily. Therewith, designed the special acoustic catheter with acoustic resonance cavity type, proved by experiments, the acoustic catheter with acoustic resonance cavity type can enhance leakage sound, can accurately extract leakage signals, has high sensitivity, and can avoid the effect of sensor by fire and hot-gas when the furnace is in positive pressure situation, reduce the installation and maintenance costs of the boiler tube leakage monitor system.

  19. Safety conditions of steam boilers in companies associated with a professional risk administration company in Antioquia, 2009

    OpenAIRE

    Diego L. Sepúlveda M; Jairo Ramírez G

    2011-01-01

    Objective: to determine the safety conditions of steam boilers in companies associated with a professional risk administra-tion company in Antioquia, Colombia. To this end, their op-eration conditions shall be characterized, the associated risks identified, and their safety level assessed. Methodology:. a descriptive crosssectional study was carried out in twenty companies whose production processes involve boilers. A survey on the conditions for operation was applied on both the maintena...

  20. Advanced cleaning by mass finishing

    Science.gov (United States)

    McCoy, M. W.

    1983-10-01

    The effectiveness of vibratory finishing for removing a variety of radioactively contaminated soils was investigated by measuring the radiation levels of the test material, the lining of the vibratory finishing tub, and the media. Many soils including corrosion products, scale, oil, grease and paint were removed from steels, aluminum, polyvinyl chloride, plexiglass, glass and flexible materials such as rubber. Zinc, copper, and lead were not cleaned. Results indicate that vibratory finishing should be an effective cleaning process or a variety of manufacturing operations.

  1. Hyperbolic Divergence Cleaning for SPH

    OpenAIRE

    Tricco, Terrence S.; Price, Daniel J.

    2012-01-01

    We present SPH formulations of Dedner et al's hyperbolic/parabolic divergence cleaning scheme for magnetic and velocity fields. Our implementation preserves the conservation properties of SPH which is important for stability. This is achieved by deriving an energy term for the Psi field, and imposing energy conservation on the cleaning subsystem of equations. This necessitates use of conjugate operators for divB and gradPsi in the numerical equations. For both the magnetic and velocity fields...

  2. 2012 Clean Energy: Project Summaries

    OpenAIRE

    Asian Development Bank

    2013-01-01

    This report summarizes the investments in clean energy made by the operations departments of the Asian Development Bank (ADB) in 2012, condensing information from project databases and formal reports in an easy-to-reference format. This report was prepared by ADB’s Clean Energy Program which provides the cohesive agenda that encompasses and guides ADB’s lending and non-lending assistance, initiatives, and plan of action for sustainable growth in Asia and the Pacific.

  3. Evaluation of conditions of SNCR in small boilers; Utvaerdering av foerutsaettningarna foer SNCR i naagra mindre anlaeggningar

    Energy Technology Data Exchange (ETDEWEB)

    Kullendorff, A.; Lorentzon, K. [Scandinavian Energy Project AB, Goeteborg (Sweden)

    1996-04-01

    The report describes the first part of a project `SNCR for small boilers`, supported by Vaermeforsk (Thermal Engineering Research Institute), with the purpose of assessing the potential for SNCR in small boilers. Given favourable conditions, the project was to be continued in a second part with the demonstration of a SNCR system in a small boiler (or several boilers). During the base establishment, the temperatures in four locations per boiler, in a couple of horizontal or vertical levels and at 2-3 thermal outputs, were measured. Out of the four locations two showed temperatures mainly within the theoretical temperature window for SNCR. These locations were used during the try-out tests to inject urea and ammonia. The locations and the equipment used during the try-out tests together with existing operation strategies seem to limit the reduction levels to approximately 10-20% at acceptable levels of ammonia slip. The measurements and try-out tests carried out does not provide enough basis for forming any general conclusions concerning SNCR in small boilers. Neither the base establishment nor the try-out tests included any optimisation of the boilers regarding the operation strategy or, for the try-out tests, locations and equipment (drop size, flow shape and direction). Therefore, it is likely to believe that better results can be obtained, given other conditions of operation and using well established SNCR technology, adapted to the circumstances. 2 refs, 27 figs, 5 tabs

  4. PAH emission from the industrial boilers.

    Science.gov (United States)

    Li, C; Mi, H; Lee, W; You, W; Wang, Y

    1999-10-01

    Polycyclic aromatic hydrocarbons (PAHs) emitted from 25 industrial boilers were investigated. The fuels used for these 25 boilers included 21 heavy oil, two diesel, a co-combustion of heavy oil and natural gas (HO+NG) and a co-combustion of coke oven gas and blast furnace gas (COG+BFG) boilers. PAH samples from the stack flue gas (gas and particle phases) of these 25 boilers were collected by using a PAH stack sampling system. Twenty one individual PAHs were analyzed primarily by a gas chromatography/mass spectrometer (GC/MS). Total-PAH concentration in the flue gas of 83 measured data for these 25 boiler stacks ranged between 29.0 and 4250 microg/m(3) and averaged 488 microg/m(3). The average of PAH-homologue mass (F%) counted for the total-PAH mass was 54.7%, 9.47% and 15.3% for the 2-ring, 3-ring and 4-ring PAHs, respectively. The PAHs in the stack flue gas were dominant in the lower molecular weight PAHs. The emission factors (EFs) of total-PAHs were 13,300, 2920, 2880 and 208 microg/kg-fuel for the heavy oil, diesel, HO+NG and COG+BFG fueled-boiler, respectively. Nap was the most predominant PAH occurring in the stack flue gas. In addition, the EF of 21 individual PAHs in heavy-oil boiler were almost the highest among the four various fueled-boilers except for those of FL and BkF in the diesel boiler. Furthermore, the EF of total-PAHs or BaP for heavy oil were both one order of magnitude higher than that for the diesel-fueled boiler.

  5. Remaining lifetime assessment of power plant steam boilers

    Energy Technology Data Exchange (ETDEWEB)

    Liska, V. (Skoda Research Ltd, Plzen (Czech Republic)); Mentl, V. (Univ. of West Bohemia, Dept. Material Science and Technology, Plzen (Czech Republic))

    2010-05-15

    The energy producing power plants are designed for operational period of 20, 30 years. During this period, inspections are realized to investigate the operational capability of the respective components and the plant as a whole, and when the designed time is approaching its limit, the crucial questions are raised with respect to the following possible operation, its safety and risks that stem from the fact that the continuous degradation of material properties occurred during the longtime service as a result of service conditions, e.g. high temperatures, fatigue loading etc. In opposite to the non-destructive techniques, accelerated creep to rupture tests of high temperature boiler components, e.g. high temperature headers, can give quantitative results as far as the remaining lifetime of the component is concerned. Several steam turbine boilers were inspected according to the customer's demand to evaluate the remaining lifetime of the boilers that were operated more than 160 000 and 200 000 hours respectively. The evaluation was based on an extensive NDT expection and the measurement of mechanical properties (including creep test data) of high temperature components. Making use of the Larson-Miller parameter in comparison with replica testing made it possible to evaluate quantitatively the lifetime exhaustion, to make an assessment of the remaining lifetime and to make a recommendation as far as the future inspection intervals of the boilers are concerned. On the basis of accelerated creep test data performed on the degraded materials, the remaining lifetime hours were calculated for the three 'safety' situations: (1) 'ZERO SAFETY' (neither recommended k=1,5 safety coefficient for working stress nor +70degC increase of working temperature were taken into consideration). (2) 'STRESS SAFETY' (1,5 safety coefficient for working stress and real working temperature were taken into consideration). (3) 'FULL SAFETY' (both 1

  6. Combining a Novel Computer Vision Sensor with a Cleaning Robot to Achieve Autonomous Pig House Cleaning

    DEFF Research Database (Denmark)

    Andersen, Nils Axel; Braithwaite, Ian David; Blanke, Mogens;

    2005-01-01

    condition based cleaning. This paper describes how a novel sensor, developed for the purpose, and algorithms for classification and learning are combined with a commercial robot to obtain an autonomous system which meets the necessary quality attributes. These include features to make selective cleaning...... where dirty areas are detected, that operator assistance is called only when cleanness hypothesis cannot be made with confidence. The paper describes the design of the system where learning from experience maps and operator instructions are combined to obtain a smart and autonomous cleaning robot.......Cleaning of livestock buildings is the single most health-threatening task in the agricultural industry and a transition to robot-based cleaning would be instrumental to improving working conditions for employees. Present cleaning robots fall short on cleanness quality, as they cannot perform...

  7. Nitrogen oxides emission control options for coal-fired electric utility boilers.

    Science.gov (United States)

    Srivastava, Ravi K; Hall, Robert E; Khan, Sikander; Culligan, Kevin; Lani, Bruce W

    2005-09-01

    Recent regulations have required reductions in emissions of nitrogen oxides (NOx) from electric utility boilers. To comply with these regulatory requirements, it is increasingly important to implement state-of-the-art NOx control technologies on coal-fired utility boilers. This paper reviews NOx control options for these boilers. It discusses the established commercial primary and secondary control technologies and examines what is being done to use them more effectively. Furthermore, the paper discusses recent developments in NOx controls. The popular primary control technologies in use in the United States are low-NOx burners and overfire air. Data reflect that average NOx reductions for specific primary controls have ranged from 35% to 63% from 1995 emissions levels. The secondary NOx control technologies applied on U.S. coal-fired utility boilers include reburning, selective noncatalytic reduction (SNCR), and selective catalytic reduction (SCR). Thirty-six U.S. coal-fired utility boilers have installed SNCR, and reported NOx reductions achieved at these applications ranged from 15% to 66%. Recently, SCR has been installed at >150 U.S. coal-fired utility boilers. Data on the performance of 20 SCR systems operating in the United States with low-NOx emissions reflect that in 2003, these units achieved NOx emission rates between 0.04 and 0.07 lb/10(6) Btu. PMID:16259432

  8. Implementation of a TPV integrated boiler for micro-CHP in residential buildings

    International Nuclear Information System (INIS)

    Highlights: • A TPV integrated boiler for micro-CHP application is designed, tested and demonstrated. • Thermal radiation was emitted by a porous emitter in the TPV unit. • The electric output of four TPV cell modules connected in series is measured and characterized under various conditions. • 246.4 Electricity is generated at the emitter temperature of 1265 °C. • This study shows that TPV generation in boilers/furnaces is feasible for micro-CHP application in residential buildings. - Abstract: There is a growing interest in direct thermal-to-electric energy conversion using solid state devices such as thermophotovoltaic (TPV) generators. TPV devices convert thermal radiation from heat sources into electricity without involving any moving parts. TPV opens up possibility for efficient and stand-alone power generation in boilers and furnaces. In this paper, a TPV integrated boiler was designed, built and investigated for micro combined heat and power (micro-CHP) application in residential buildings. A full size gas fired residential boiler was used as a precursor for integration with TPV devices. Experiments were conducted with the prototype TPV boiler so as to evaluate various issues related to this new technology. The electric output of TPV modules installed in the boiler was characterized under different operating conditions. The TPV cell modules generated 246.4 W at an emitter temperature of 1265 °C, which would be enough to power the electrical components of the whole heating system. Moreover, such a TPV integrated boiler could be employed to form a micro-CHP system in residential homes, providing an effective means for primary energy savings, on-site power and energy security

  9. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Science.gov (United States)

    2010-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2010-10-01 2010-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  10. 49 CFR 230.30 - Lap-joint seam boilers.

    Science.gov (United States)

    2010-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2010-10-01 2010-10-01 false Lap-joint seam boilers. 230.30 Section...

  11. 46 CFR 61.05-15 - Boiler mountings and attachments.

    Science.gov (United States)

    2010-10-01

    ... gauge for a boiler or a main steam line may be examined and checked for accuracy by the marine inspector... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler mountings and attachments. 61.05-15 Section 61.05... TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-15 Boiler mountings and attachments....

  12. Supersonic Gas-Liquid Cleaning System

    Science.gov (United States)

    Kinney, Frank

    1996-01-01

    The Supersonic Gas-Liquid Cleaning System Research Project consisted mainly of a feasibility study, including theoretical and engineering analysis, of a proof-of-concept prototype of this particular cleaning system developed by NASA-KSC. The cleaning system utilizes gas-liquid supersonic nozzles to generate high impingement velocities at the surface of the device to be cleaned. The cleaning fluid being accelerated to these high velocities may consist of any solvent or liquid, including water. Compressed air or any inert gas is used to provide the conveying medium for the liquid, as well as substantially reduce the total amount of liquid needed to perform adequate surface cleaning and cleanliness verification. This type of aqueous cleaning system is considered to be an excellent way of conducting cleaning and cleanliness verification operations as replacements for the use of CFC 113 which must be discontinued by 1995. To utilize this particular cleaning system in various cleaning applications for both the Space Program and the commercial market, it is essential that the cleaning system, especially the supersonic nozzle, be characterized for such applications. This characterization consisted of performing theoretical and engineering analysis, identifying desirable modifications/extensions to the basic concept, evaluating effects of variations in operating parameters, and optimizing hardware design for specific applications.

  13. Precision Cleaning - Path to Premier

    Science.gov (United States)

    Mackler, Scott E.

    2008-01-01

    ITT Space Systems Division s new Precision Cleaning facility provides critical cleaning and packaging of aerospace flight hardware and optical payloads to meet customer performance requirements. The Precision Cleaning Path to Premier Project was a 2007 capital project and is a key element in the approved Premier Resource Management - Integrated Supply Chain Footprint Optimization Project. Formerly precision cleaning was located offsite in a leased building. A new facility equipped with modern precision cleaning equipment including advanced process analytical technology and improved capabilities was designed and built after outsourcing solutions were investigated and found lacking in ability to meet quality specifications and schedule needs. SSD cleans parts that can range in size from a single threaded fastener all the way up to large composite structures. Materials that can be processed include optics, composites, metals and various high performance coatings. We are required to provide verification to our customers that we have met their particulate and molecular cleanliness requirements and we have that analytical capability in this new facility. The new facility footprint is approximately half the size of the former leased operation and provides double the amount of throughput. Process improvements and new cleaning equipment are projected to increase 1st pass yield from 78% to 98% avoiding $300K+/yr in rework costs. Cost avoidance of $350K/yr will result from elimination of rent, IT services, transportation, and decreased utility costs. Savings due to reduced staff expected to net $4-500K/yr.

  14. Electrical design requirements for electrode boilers for nuclear plants

    International Nuclear Information System (INIS)

    Medium-voltage steam electrode boilers, in the 20- to 50-MW range, have become an attractive alternative to comparable fossil-fueled boilers as a source of auxiliary steam during the startup and normal shutdown of nuclear power plants. The electrode boiler represents a favorable option because of environmental, fire protection, and licensing considerations. However, this electrical option brings some difficult design problems for which solutions are required in order to integrate the electrode boiler into the plant low resistance grounded power system. These considerations include the effects of an unbalanced electrode boiler on the performance of polyphase induction motors, boiler grounding for personnel safety, boiler neutral grounding, and ground relaying

  15. Complex thermo - technical tests of the boiler OB 380 at TPP 'Oslomej' (Macedonia)

    International Nuclear Information System (INIS)

    Further improvement of good production results of Thermal Power Plant 'Oslomej' - Macedonia, respectively elimination of the existing difficulties and limitation as well as the preparation of the reconstruction and life extension program, have been based on the execution of a complex Program of investigations, of the boiler operating conditions. Program has been composed by: a closer characterization of lignite and its behavior in the pulverized coal preparation system, an investigation of the furnace heat exchange conditions, an investigation of metal temperature regimes of all high temperature loaded heat exchangers, an investigation of boiler efficiency and measurements of noxious gases contents in the exit flue gases. Results of the investigations have shown a full justification of the complex approach and simultaneous execution of investigation of different boiler processes and tracts. Using such approach an extensively broad picture about operating processes, under defined conditions, have been obtained. Namely, results of investigations of different boiler processes have been interpreted on a such way to show, in a real light their essential interconnections. The conclusion of all investigations have pointed to the necessity of the execution of the numerous measure. Elimination of the imperfections of the main and auxiliary equipment, under the execution of maintenance works, reconstruction and modernizing, as well as a further adjustments of the boiler operation processes can result in the achievement of targeted goals. A further coordinated action of the lignite mine and power plant is one of the main preconditions. Results are presented in details in other symposium papers. (Author)

  16. Economic Evaluation of Overhaul Acid Pickling in 600 MW Boiler%600 MW机组锅炉大修酸洗及经济性评价

    Institute of Scientific and Technical Information of China (English)

    李伟

    2014-01-01

    During the A Class Maintenance of a 600 MW boiler,most of the boiler water walls and the economizer tubes are updated,and partial superheater system is updated too. In order to remove the oxide,dirt,welding slag,metal rust and so on in these pipelines effectively to guarantee the high water quality during the operation of the boiler,and the smooth start-up of the unit,the comprehensive chemical cleaning technology that includes circulation cleaning u-sing citric acid corrosion inhibitor,flushing with open water,rinsing with dilute citric acid,and neutralization passiva-tion with hydrogen peroxide(H2O2)circulation is used to the pickling of the boiler water wall tube,superheater and economizer system combined with corrosion inhibitor which has good inhibition to the possible pitting phenomenon of boiler steel. Passivation film formed on the inner wall of the pipe because of pickling can avoid the poor metal heat transfer and corrosion under the scale. After the acid washing treatment,the start-up time of the boiler from normal starting with full load to the quality of water vapor reaching the standard reduces 59 hours to 99 hours accompanied with the costing saving and quality completion of the production plan.%对600MW机组锅炉实施A级检修后,将大部分锅炉水冷壁、省煤器管进行更新,过热器系统进行部分更新。为了有效地清除管道内的氧化物、污垢、焊渣、金属锈物等,确保锅炉运行中有良好的水汽品质,使机组启动顺利进行,采用缓蚀柠檬酸循环清洗、开路水冲洗、稀柠檬酸漂洗、过氧化氢( H2 O2)循环中和钝化等综合化学清洗技术工艺,并选用对锅炉钢材可能出现的点蚀现象有较好抑制作用的缓蚀剂,对锅炉水冷壁、省煤器管、过热器系进行酸洗。通过酸洗在管路内壁形成钝化膜,防止金属传热不良与垢下腐蚀。锅炉酸洗后,从满负荷正常启动到水汽品质合格的过程共用了99

  17. Boiler Retrofit for the Utilization of Biodiesel

    Directory of Open Access Journals (Sweden)

    Leily Nurul Komariah

    2016-02-01

    Full Text Available Fuel oil used in the boiler is able to substitute with biodiesel. In lower blends, there are no engine modification needed, but some researchers recommended some technical adjustments in order to maintain the boiler's performance and equipment durability. This study consists of the comparison between the performance of boiler before and after retrofitting on the use of biodiesel. The diesel oil was introduced in biodiesel blends of 10% (B10, 20% (B20 and 25% (B25. A fire tube boiler was used for the test with pressure of 3 bar and heat input capacity of 60,000 kcal. The boiler retrofit is conducted by fine tuning the fan damper scale (FDS and adding a heating feature on fuel system. It was specifically intended to maintain the quality of combustion and boiler efficiency as well as to avoid an increase in fuel consumption. The combustion behaviour was monitored by exhaust emissions of CO, NOx, and SO2. The fan damper scale (FDS and fuel temperature is adjusted by the increasing portion of biodiesel used. The fuel heating apparatus was set at temperature of 40oC for the use of B10, and 60oC for B20 and B25. The FDS adjustment was successfully resulted a reduction in rate of combustion air by average of 9.2%. The boiler retrofitting for the utilization of B10, B20 and B25 showed an increase in boiler efficiency by 0.64%, 0.42% and 2.6% respectively. The boiler retrofitting is surprisingly reduced the fuel consumption by average of 11.2%.

  18. Power for the industrial age: a brief history of boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kuehn, S.E.

    1996-02-01

    Boilers were first designed in Greece during the Hellenistic period by Hero, but they were regarded purely as a novelty and no industrial application was found for these toys until the seventeenth century when mining engineers used them for steam-powered pumps. By the end of the 17th century the early shell boilers were replaced by tube boilers, the direct ancestors of the modern boiler. Among the best known of the early boiler manufacturers was Babcock and Wilcox, and they supplied boilers to one of the first electric power plants. In the early 20th century superheaters, economizers, stokers and pulverizers were added to the design of the utility boiler. Fusion-welded boiler drums added to safety. More recently environmental concerns have initiated a new generation of boilers, such as the pressurised fluidised bed combustion boilers and their advanced versions. 5 refs., 3 figs.

  19. Boiler efficiency methodology for solar heat applications

    Science.gov (United States)

    Maples, D.; Conwell, J. C.; Pacheco, J. E.

    1992-08-01

    This report contains a summary of boiler efficiency measurements which can be applied to evaluate the performance of steam-generating boilers via both the direct and indirect methods. This methodology was written to assist industries in calculating the boiler efficiency for determining the applicability and value of thermal industrial heat, as part of the efforts of the Solar Thermal Design Assistance Center (STDAC) funded by Sandia National Laboratories. Tables of combustion efficiencies are enclosed as functions of stack temperatures and the amount of carbon dioxide and carbon monoxide in the gas stream.

  20. Life Management Technique of Thermal Fatigue for SMST Boiler Tube at Different Heating Zone Using Smithy Furnace

    Directory of Open Access Journals (Sweden)

    Shekhar Pal,

    2014-06-01

    Full Text Available This paper highlights on the evaluation of thermal fatigue failure for SMST (Salzgitter Mannesmann strain less boiler tube DMV 304 HCu boiler tube using life management technique by using of smithy furnace. Boiler tubes are highly affected by operating conditions like, high temperature and high pressure. So it needs periodic checking for the purpose of safety and health assessment of the plant. So using this technique we can identify the degradation of tubes at microstructure level, So that one create the current situation of the component and give respective result.

  1. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

    2006-06-30

    This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected

  2. A Model for Optimization and Analysis of Energy Flexible Boiler Plants for Building Heating Purposes

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, J.R.

    1996-05-01

    This doctoral thesis presents a model for optimization and analysis of boiler plants. The model optimizes a boiler plant with respect to the annual total costs or with respect to energy consumption. The optimum solution is identified for a given number of energy carriers and defined characteristics of the heat production units. The number of heat production units and the capacity of units related to each energy carrier or the capacity of units related to the same energy carrier can be found. For a problem comprising large variation during a defined analysis period the model gives the operating costs and energy consumption to be used in an extended optimization. The model can be used to analyse the consequences with respect to costs and energy consumption due to capacity margins and shifts in the boundary conditions. The model is based on a search approach comprising an operational simulator. The simulator is based on a marginal cost method and dynamic programming. The simulation is performed on an hourly basis. A general boiler characteristic representation is maintained by linear energy or cost functions. The heat pump characteristics are represented by tabulated performance and efficiency as function of state and nominal aggregate capacities. The simulation procedure requires a heat load profile on an hourly basis. The problem of the presence of capacity margins in boiler plants is studied for selected cases. The single-boiler, oil-fired plant is very sensitive to the magnitude of the losses present during burner off-time. For a plant comprising two oil-fired burners, the impact of a capacity margin can be dampened by the selected capacity configuration. The present incentive, in Norway, to install an electric element boiler in an oil-fired boiler plant is analysed. 77 refs., 74 figs., 12 tabs.

  3. An optimized concept for flue gas cleaning downstream of MWCs using sodium tetrasulfide for mercury removal

    Energy Technology Data Exchange (ETDEWEB)

    Schuettenhelm, W.; Hartenstein, H.U.; Licata, A.

    1998-07-01

    In Germany and other central European countries, new emission standards for refuse incineration plants became effective in 1989/90. In recent years the operators of incinerating plants in Germany demanded higher removal emission efficiency than required by law in order to obtain local permits. In the course of the procurement process, complex flue gas cleaning systems were approved and built. As a result, the costs for air pollution control systems exceeded the costs of the refuse combustion system (stoker plus boiler) which has been reflected in the constantly climbing disposal costs. Not all of the increased disposal costs have been able to be passed along to the market. Economic pressure has led to a search for simple solutions and low-cost flue gas cleaning systems which correspond to the legal and contractual limits. A new processes was developed by L. and C. Steinmueller GmbH (Steinmueller) using sodium tetrasulfide (Na{sub 2}S{sub 4}) as a additive for the emission control of mercury. This paper will present an overview of the general application of this new technology in the waste-to-energy field. The efficiency of the reduction of mercury, and serviceability and the simple handling of this new technology will be shown by results of plants which are in operating. For a conclusion, an outlook is provided into future applications of this technology over the waste-to-energy field.

  4. Optimal scheduling of sootblowers in power plant boilers

    Science.gov (United States)

    Vasquez-Urbano, Pedro Manuel

    1997-11-01

    Burning coal or other fossil fuels in a utility boiler fouls the surfaces of its heat exchangers with ash and soot residues. These deposits affect the performance of the power plant since they reduce heat transfer from the combustion gases to the water or steam. Fouling can be removed during the operation of the plant with the use of lances, called sootblowers, that direct high-pressure air or steam onto the fouled surfaces. Sootblowing operations are key to plant efficiency and boiler maintenance, but they also incur operating costs. A utility boiler may have a hundred or so sootblowers placed in fixed locations. Deciding which of these should be used at any moment is complicated by the lack of instrumentation that can monitor fouling levels. This dissertation studies the optimization problem of scheduling sootblowing activities at a utility plant. The objective is to develop an optimization approach to determine which sootblowers should be activated at any moment in order to maximize plant efficiency. To accomplish this, three issues are addressed. First, models are developed that can estimate fouling conditions indirectly during plant operation using commonly available data. The approach used relies on a sequential application of linear regression fits. Secondly, autoregressive exogenous (ARX) models are used to describe the dynamics of the fouling process and to estimate the consequences of fouling on plant efficiency. All the foregoing empirical models are developed using data from a power plant. Finally, using the empirical models, an optimization model is formulated for the sootblowing scheduling problem and different optimization approaches that combine nonlinear programming with heuristics methods are investigated for its solution. The applicability of dynamic programming to this optimization problem is also explored.

  5. Economic valuation of heat pumps and electric boilers in the Danish energy system

    DEFF Research Database (Denmark)

    Nielsen, Maria Grønnegaard; Morales González, Juan Miguel; Zugno, Marco;

    2016-01-01

    Heat pumps (HP) and electric immersion boilers (EB) have great potential to increase flexibility in energy systems. In parallel, decreasing taxes on electricity-based heat production are creating a more favorable economic environment for the deployment of these units in Denmark. In this paper......, the economic value of heat pumps and electric boilers is assessed by simulating their day-to-day market performance using a novel operational strategy based on two-stage stochastic programming. This stochastic model is employed to optimize jointly the daily operation of HPs and EBs along with the Combined Heat...... to investigate the effect on market performance of varying capacity and efficiency for these units, as well as of different levels of prices in the electricity market. We find that these parameters substantially affect the profitability of heat pumps and electric boilers, hence, they must be carefully assessed...

  6. National Clean Fleets Partnership (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2012-01-01

    Provides an overview of Clean Cities National Clean Fleets Partnership (NCFP). The NCFP is open to large private-sector companies that have fleet operations in multiple states. Companies that join the partnership receive customized assistance to reduce petroleum use through increased efficiency and use of alternative fuels. This initiative provides fleets with specialized resources, expertise, and support to successfully incorporate alternative fuels and fuel-saving measures into their operations. The National Clean Fleets Partnership builds on the established success of DOE's Clean Cities program, which reduces petroleum consumption at the community level through a nationwide network of coalitions that work with local stakeholders. Developed with input from fleet managers, industry representatives, and Clean Cities coordinators, the National Clean Fleets Partnership goes one step further by working with large private-sector fleets.

  7. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels;

    2003-01-01

    A model for a flue gas boiler covering the flue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been defined for the furnace, the convection zone (split in 2......: a zone submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic-Equation system (DAE). Subsequently Mat......Lab/Simulink has been applied for carrying out the simulations. To be able to verify the simulated results experiments has been carried out on a full scale boiler plant....

  8. Manpower development for safe operation of nuclear power plant. China. Steam generator maintenance, cleaning and repair. Activity: 3.1.8-Task-04. Technical report

    International Nuclear Information System (INIS)

    The objective of this mission was to present detailed state-of-the-art information on steam generator design, operations and maintenance, to the management, engineers and operators of the Qinshan Nuclear Power Plants. In addition, some limited operation was presented by the Qinshan Nuclear Power Plant representatives in order to aid in focussing the presentations and promoting a high level of discussion

  9. Superheater materials for waste incinerator boilers. Trials at the Hoegdalen plant

    International Nuclear Information System (INIS)

    In order to obtain an acceptable length of life for the superheaters in waste incinerated boilers a considerably lower steam temperature is used than when incinerating conventional fuel. In spite of this the life of the superheaters is unsatisfactory, with the occurrence of damage in some type of incinerator boilers after only a few years operation. The use of high alloyed material instead of conventional pressure vessel steels can increase the length of life and improve operational efficiency in existing incinerator boilers. Such tubes permit higher steam data for new plants. Cooled materials testing probes have been mounted in the flue gas duct close to the superheater in two boilers in the Hoegdalen plant, Stockholm. The materials temperatures have been maintained in the range 400-500 degrees C. Low metal losses have been obtained, in particular with Alloy 625, but also with Alloy 825 and Sandvik Sanicro 28. The attack on the tubes is corrosion, caused by the aggressive dust which is trapped in the superheaters. In these trials it has been shown that correct boiler design is very important, in conjunction with the choice of materials

  10. Superheater materials for waste incinerator boilers. Trials at the Hoegdalen plant

    Energy Technology Data Exchange (ETDEWEB)

    Haeggblom, E.

    1992-12-01

    In order to obtain an acceptable length of life for the superheaters in waste incinerated boilers a considerably lower steam temperature is used than when incinerating conventional fuel. In spite of this the life of the superheaters is unsatisfactory, with the occurrence of damage in some type of incinerator boilers after only a few years operation. The use of high alloyed material instead of conventional pressure vessel steels can increase the length of life and improve operational efficiency in existing incinerator boilers. Such tubes permit higher steam data for new plants. Cooled materials testing probes have been mounted in the flue gas duct close to the superheater in two boilers in the Hoegdalen plant, Stockholm. The materials temperatures have been maintained in the range 400-500 degrees C. Low metal losses have been obtained, in particular with Alloy 625, but also with Alloy 825 and Sandvik Sanicro 28. The attack on the tubes is corrosion, caused by the aggressive dust which is trapped in the superheaters. In these trials it has been shown that correct boiler design is very important, in conjunction with the choice of materials.

  11. Mechanical Design of Steel Tubing for Use in Black Liquor Recovery Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Taljat, B.; Zacharaia, T.; Wang, X.; Kesier, J.; Swindeman, R.; Hubbard, C.

    1999-05-26

    Finite element models were developed for thermal-mechanical analysis of black liquor recovery boiler floor tubes. Residual stresses in boiler floors due to various manufacturing processes were analyzed. The modeling results were verified by X-ray and neutron diffraction measurements at room temperature on as-manufactured tubes as well as tubes after service. The established finite element models were then used to evaluate stress conditions during boiler operation. Using these finite element models, a parametric response surface study was performed to investigate the influence of material properties of the clad layer on stresses in the floor tubes during various boiler operating conditions, which yielded a generalized solution of stresses in the composite tube floors. The results of the study are useful for identifying the mechanisms of cracking experienced by recovery boilers. Based on the results of the response surface study, a recommendation was made for more suitable materials in terms of the analyzed mechanical properties. Alternative materials and manufacturing processes are being considered to improve the resistance to cracking and the in-service life of composite tubes. To avoid numerous FE stress-strain analyses of composite tubes made of different material combinations, a response surface study was performed that considered two essential mechanical properties of the clad material - coefficient of thermal expansion and yield stress - as independent variables. The response surface study provided a generalized solution of stresses in the floor in terms of the two selected parameters.

  12. Ecological boiler modernization, feasible energy solutions

    International Nuclear Information System (INIS)

    Alstom Power, s.r.o., ALSTOM GROUP in Brno, Czech Republic is a successor of PBS (First Brno Machine Works). PBS was a well-known company in Bulgaria - mainly as Heating Power Plant (HPP) and Industrial Plant supplier of boilers, industrial steam turbines, milling systems, heat exchangers Btc. PBS has been privatised in two stages starting at1993 year. Alstom recently deals with boiler and heat exchanger products. Industrial turbine but has been sold to Siemens in 2004

  13. Boiler burden reduced at Bedford site.

    Science.gov (United States)

    Horsley, Chris

    2011-10-01

    With the NHS aiming to reduce its 2007 carbon footprint by 10% by 2015, Chris Horsley, managing director of Babcock Wanson UK, a provider of industrial boilers and burners, thermal oxidisers, air treatment, water treatment, and associated services, looks at how one NHS Trust has approached the challenge, and considerably reduced its carbon emissions, by refurbishing its boiler house and moving from oil to gas-fired steam generation. PMID:22049674

  14. The effects of different disinfectants on polluted surfaces in clean operating room%不同消毒液对洁净手术室污染物体表面消毒效果

    Institute of Scientific and Technical Information of China (English)

    吴建文

    2011-01-01

    目的 比较乙醇、新洁尔灭和含氯消毒剂3种消毒液对洁净手术室污染物体表面的消毒效果.方法 选择万级洁净手术间3间,于非感染手术结束后,先用清水擦拭所有物体表面,再分别用75%的乙醇、0.5%的新洁尔灭和含氯消毒剂擦拭被血液、体液等有机物污染的物体表面,30 min后对物体表面采样,检测菌落数,比较3种消毒液的消毒效果.结果 3种消毒液消毒的物体表面菌落数比较,差异无统计学意义(P>0.05).结论 乙醇、新洁尔灭、含氯消毒剂均可达到洁净手术室物体表面消毒效果.%Objective To compare the effects of ethanol,benzalkonium bromide and chlorine - containing disinfectant on polluted surface in clean operating room.Methods Three rooms of cleanliness class 10 000 were selected.At the end of non - infectious operations,the stuff surfaces which were polluted by blood,body fluids were cleaned firstly by clean water and then wiped by 75% ethanol,0.5%benzalkonium bromide and chlorine -containing disinfectant respectively..After 30 minutes,samples from the different surfaces were collected,and the clones of bacteria were examined,and the effects of the disinfection were compared.Results There was no significant difference among the three disinfectants ( P > 0.05).Conclusions Ethanol,benzalkonium bromide and chlorine - containing disinfectant can all achieve satisfactory disinfection results on the surfaces in clean operating room.

  15. An automated cleaning system for hospitals

    OpenAIRE

    Griffin, Colin

    2009-01-01

    Insufficient hygienic practices in Irish hospitals coupled with one of the highest number of reported cases of MRSA in Europe have highlighted the need for solutions to aid in the task of cleaning. This automated cleaning system consisted of two robots: a core robot developed separately with navigational and task scheduling capabilities integrated. The cleaning task was carried out by making use of a commercially available Roomba vacuum cleaner which had been adapted to operate in conju...

  16. The production of hot sanitary water by condensing boilers: Analysis of the seasonal experimental results of a central heating plant

    Energy Technology Data Exchange (ETDEWEB)

    Caliari, R.; Cirillo, E.; Lazzarin, R.; Piccininni, F.

    1988-12-01

    The use of condensing boilers in the production of hot sanitary water clearly evidences their advantages, since the highest operating temperatures are only around 60/degree/C. This paper examines performance test results relevant to a central heating plant (serving a residential area in Rovereto, Italy) with 112 kW of thermal power. The analysis reveals the excellent performance characteristics of the condensing boilers and points out the importance of proper management of the recirculation system.

  17. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2004-03-31

    This is the fifteenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. At AEP's Gavin Plant, data from the corrosion probes showed that corrosion rate increased as boiler load was increased. During an outage at the plant, the drop in boiler load, sensor temperature and corrosion rate could all be seen clearly. Restarting the boiler saw a resumption of corrosion activity. This behavior is consistent with previous observations made at a 600MWe utility boiler. More data are currently being examined for magnitudes of corrosion rates and changes in boiler operating conditions. Considerable progress was made this quarter in BYU's laboratory study of catalyst deactivation. Surface sulfation appears to partially suppress NO adsorption when the catalyst is not exposed to NH3; NH3 displaces surface-adsorbed NO on SCR catalysts and surface sulfation increases the amount of adsorbed NH3, as confirmed by both spectroscopy and TPD experiments. However, there is no indication of changes in catalyst activity despite changes in the amount of adsorbed NH3. A monolith test reactor (MTR), completed this quarter, provided the first comparative data for one of the fresh and field-exposed monolith SCR catalysts yet developed in this project. Measurements of activity on one of the field-exposed commercial monolith catalysts do not show significant changes in catalyst activity (within experimental error) as compared to the fresh catalyst. The exposed surface of the sample contains large amounts of Ca and Na, neither of which is present in the fresh sample, even after removal of visibly obvious fouling deposits. However, these fouling compounds do

  18. Utilization of coal-water fuels in fire-tube boilers. Final report, October 1990--August 1994

    Energy Technology Data Exchange (ETDEWEB)

    Sommer, T.; Melick, T.; Morrison, D.

    1994-12-31

    The objective of this DOE sponsored project was to successfully fire coal-water slurry in a fire-tube boiler that was designed for oil/gas firing and establish a data base that will be relevant to a large number of existing installations. Firing slurry in a fire-tube configuration is a very demanding application because of the extremely high heat release rates and the correspondingly low furnace volume where combustion can be completed. Recognizing that combustion efficiency is the major obstacle when firing slurry in a fire-tube boiler, the program was focused on innovative approaches for improving carbon burnout without major modifications to the boiler. The boiler system was successfully designed and operated to fire coal-water slurry for extended periods of time with few slurry related operational problems. The host facility was a 3.8 million Btu/hr Cleaver-Brooks fire-tube boiler located on the University of Alabama Campus. A slurry atomizer was designed that provided outstanding atomization and was not susceptible to pluggage. The boiler was operated for over 1000 hours and 12 shipments of slurry were delivered. The new equipment engineered for the coal-water slurry system consisted of the following: combustion air and slurry heaters; cyclone; baghouse; fly ash reinjection system; new control system; air compressor; CWS/gas burner and gas valve train; and storage tank and slurry handling system.

  19. Seward CFB boilers will curb water pollution and air emissions

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2003-03-01

    When Reliant Energy Co's Seward station begins commercial operation in 2004, it will replace an 80-yr-old pulverized-coal plant with a circulating fluidized bed (CFB) facility that more than doubles the capacity while slashing total air emissions. The baseload facility, located in Indiana County, PA, will be fuelled by local low-grade waste coal. Added to the back end of the two 292-MW CFB boilers, selective noncatalytic reduction equipment will lower NOx emissions, and ALSTOM's flash dryer absorber (FDA) system will lower SO{sub 2} emissions whilst using less limestone. 3 photos.

  20. 40 CFR 61.152 - Air-cleaning.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 8 2010-07-01 2010-07-01 false Air-cleaning. 61.152 Section 61.152...-cleaning. (a) The owner or operator who uses air cleaning, as specified in §§ 61.142(a), 61.144(b)(2), 61... spun. (2) Properly install, use, operate, and maintain all air-cleaning equipment authorized by...

  1. Technical overview on FW-CFB boiler technology burning refuse derived fuel

    International Nuclear Information System (INIS)

    Municipalities in towns and cities across U.S. and in other developed countries are urgently seeking solutions for the disposal of municipal solid waste (MSW). This is because landfill sites are rapidly becoming inundated. Many of these municipalities are considering various methods to incinerate the wastes efficiently and cleanly while recovering energy. Municipal wastes vary greatly in size and composition, depending on the town, city or country where it is generated. Incinerating MSW directly requires complex combustion systems which include a moving or travelling grate furnace, stoker boiler or rotary kiln incinerator. These combustion systems have many moving parts and bum at an elevated furnace temperature that often result in a high furnace corrosion rate, frequent equipment failures and low plant availability. Additionally, they produce flue gas with high emissions of pollutants requiring expensive back end emission control systems. An alternate to incineration is to transform MSW to refuse derived fuel (RDF) and burn it in a fluidized bed boiler

  2. 去血渍多酶洗涤剂在手术器械清洗上的应用研究%Application of blood stain removal detergent formulated with multiple enzymes for cleaning of surgical operation apparatus

    Institute of Scientific and Technical Information of China (English)

    张红艳; 马齐; 张强; 岳淑宁; 张树琴

    2013-01-01

    通过去血渍多酶洗涤剂在染血手术器械清洗上的应用研究,结合卡方检验的统计学方法得到了去血渍多酶洗涤剂清洗手术器械的较佳浸泡条件,洗涤剂质量分数为0.5%,在40C下浸泡10 min,洗涤剂用量和浸泡温度的实验组间结果差异具有统计学意义(P<0.05),浸泡时间的实验组间结果差异无统计学意义(P>0.05);较佳清洗方式为超声波+多酶洗涤剂浸洗,试纸检测法的A-B,A-C,A-D以及B-D的两两组间清洗合格率差异具有统计学意义;试纸检测法比放大镜目测法更适合用于染血手术器械清洗质量的判断,且自配去血渍多酶洗涤剂的性价比要优于其他5种市售加酶洗涤剂.%Optimum soaking conditions for application of blood stain removal detergent formulated with multiple enzymes for cleaning of surgical operation apparatus were obtained via study of experimental test results in combination with chi - square test statistical method. Mass fraction of the detergent is 0.5%. Soaking temperature is 40 ℃ and soaking time is 10 min. Deviation of experimental results from different test groups for detergent dosage as well as for soaking temperature has statistical significance (P 0. 05 ). Optimum cleaning method is soaking using detergent formulated with multiple enzymes and assisted by ultrasonic wave. Cleaning quality was inspected by test paper method. Difference between inspection results from groups A-B,A-C,A-DandB-D obtained by test paper method has statistical significance. Test paper method is more suitable for inspection of cleaning quality of biood stain removal on surgical operation apparatus than method via visual observation with magnifier. The blood stain removal detergent formulated in laboratory is better as comparison with five kinds of detergent product bought from market in view of performance price ratio.

  3. Portable sandblaster cleans small areas

    Science.gov (United States)

    Severin, H. J.

    1966-01-01

    Portable sandblasting unit rapidly and effectively cleans localized areas on a metal surface. The unit incorporates a bellows enclosure, masking plate, sand container, and used sand accummulator connected to a vacuum system. The bellows is equipped with an inspection window and light for observation of the sanding operation.

  4. Transition to Clean Technology

    OpenAIRE

    Acemoglu, Daron; Akcigit, Ufuk; Hanley, Douglas; Kerr,William Robert

    2014-01-01

    We develop a microeconomic model of endogenous growth where clean and dirty technologies compete in production and innovation-in the sense that research can be directed to either clean or dirty technologies. If dirty technologies are more advanced to start with, the potential transition to clean technology can be difficult both because clean research must climb several steps to catch up with dirty technology and because this gap discourages research effort directed towards clean technologies....

  5. Saltstone Clean Cap Formulation

    Energy Technology Data Exchange (ETDEWEB)

    Langton, C

    2005-04-22

    The current operation strategy for using Saltstone Vault 4 to receive 0.2 Ci/gallon salt solution waste involves pouring a clean grout layer over the radioactive grout prior to initiating pour into another cell. This will minimize the radiating surface area and reduce the dose rate at the vault and surrounding area. The Clean Cap will be used to shield about four feet of Saltstone poured into a Z-Area vault cell prior to moving to another cell. The minimum thickness of the Clean Cap layer will be determined by the cesium concentration and resulting dose levels and it is expected to be about one foot thick based on current calculations for 0.1 Ci Saltstone that is produced in the Saltstone process by stabilization of 0.2 Ci salt solution. This report documents experiments performed to identify a formulation for the Clean Cap. Thermal transient calculations, adiabatic temperature rise measurements, pour height, time between pour calculations and shielding calculations were beyond the scope and time limitations of this study. However, data required for shielding calculations (composition and specific gravity) are provided for shielding calculations. The approach used to design a Clean Cap formulation was to produce a slurry from the reference premix (10/45/45 weight percent cement/slag/fly ash) and domestic water that resembled as closely as possible the properties of the Saltstone slurry. In addition, options were investigated that may offer advantages such as less bleed water and less heat generation. The options with less bleed water required addition of dispersants. The options with lower heat contained more fly ash and less slag. A mix containing 10/45/45 weight percent cement/slag/fly ash with a water to premix ratio of 0.60 is recommended for the Clean Cap. Although this mix may generate more than 3 volume percent standing water (bleed water), it has rheological, mixing and flow properties that are similar to previously processed Saltstone. The recommended

  6. The CERL in-situ probe for boiler ferrule bore mensuration

    International Nuclear Information System (INIS)

    Mensuration of the bores of boiler feed control ferrules in-situ within the AGR boilers can be done using a Central Electricity Research Laboratories-designed probe and ancillary equipment. From these measurements it is possible to determine the loss coefficients of the ferrules with fair accuracy. These loss coefficients may differ from the intended values because of poor quality control during manufacture or because of erosion and oxide deposition in service. This Report describes the construction and operation of the equipment. (author)

  7. Modern power station practice mechanical boilers, fuel-, and ash-handling plant

    CERN Document Server

    Sherry, A; Cruddace, AE

    2014-01-01

    Modern Power Station Practice, Second Edition, Volume 2: Mechanical (Boilers, Fuel-, and Ash-Handling Plant) focuses on the design, manufacture and operation of boiler units and fuel-and ash-handling plants.This book is organized into five main topics-furnace and combustion equipment, steam and water circuits, ancillary plant and fittings, dust extraction and draught plant, and fuel-and ash-handling plant.In these topics, this text specifically discusses the influence of nature of coal on choice of firing equipment; oil-burner arrangements, ignition and control; disposition of the heating surf

  8. EFFICIENCY OF MULTI-MODULE SOLAR COLLECTORS AS A PREFIX TO A BOILER

    Directory of Open Access Journals (Sweden)

    Denysova A.E.

    2014-12-01

    Full Text Available Influencing factors on thermal and economic efficiency of the combined of heat supply installation are established. Constructive circuits of solar heat supply "prefix" interaction with boiler installation are worked out. Mathematical models of heat exchange processes in elements of combined heat supply system with the account solar engineering characteristics are developed. The techniques of analysis of efficiency of multi-modular system of solar collectors with compulsory circulation for water heating boiler allowing calculating of efficiency factor; heat removal factor and heat transfer factor with the account of construction and operation conditions of alternative heat supply system are presented.

  9. The Numerical Simulation Application for Fire-Tube Boiler Heating Surface Safety Evaluation

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei A.

    2016-01-01

    Full Text Available The numerical simulation is applied for fire-tube boiler heating surface safety estimation. Thermal processes in an inflatable fire-tube furnace during its emergency operation were simulated using the finite volume method with Euler approximation and the implicit pressure based algorithm. Study results reproduce failures connected with increasing of impasse aerodynamic resistance. The method of these failures prediction is suggested. Simulation has shown that entering the amount of coolant into combustion volume results in burner fan incapability to overcome the impasse resistance of the furnace. The simulation results are visually confirmed during the inspection of emergency boilers.

  10. Analysis of selected problems of biomass combustion process in batch boilers - experimental and numerical approach

    OpenAIRE

    Szubel Mateusz

    2016-01-01

    It is possible to list numerous groups of heating units that are used in households, such as boilers, stoves and units used as supporting heat sources, namely fireplaces. In each case, however, the same operational problems may be evoked [1]. To understand the causes of energy losses in a boiler system, a proper definition of significant elements of the unit’s heat balance is necessary. In the group of energy losses, the flue gas loss and the incomplete combustion loss are the most significan...

  11. Gain-Scheduled Control of a Fossil-Fired Power Plant Boiler

    DEFF Research Database (Denmark)

    Hangstrup, M.; Stoustrup, Jakob; Andersen, Palle;

    1999-01-01

    In this paper the objective is to optimize the control of a coal fired 250 MW power plant boiler. The conventional control system is supplemented with a multivariable optimizing controller operating in parallel with the conventional control system. Due to the strong dependence of the gains...

  12. Usage of Boiler Unit Exhaust Gas Heat in Contact Heat Exchanger

    Directory of Open Access Journals (Sweden)

    G. I. Zhikhar

    2010-01-01

    Full Text Available The paper presents Results of investigations pertaining to operation of a GM-50-14/250 boiler with a contact economizer are given in the paper. The paper reveals influence of contact economizer on fuel economy and reduction of nitrogen oxide discharge.

  13. Emission of volatile organic compounds from oil-fired and gas-fired heating boilers

    International Nuclear Information System (INIS)

    The emissions of Volatile Organic Compounds (VOC) and nitrogen oxides (NOx) from different types of oil-fired and gas-fired boilers have been investigated. Measurements have been made at three excess air ratios for two different burners for domestic boilers using light fuel oil, as well as at larger plants using WRD, heavy fuel oil and LPG. Significant emissions of VOC, in this case methane, ethylene and acetylene, could only be found in one case with a burner for domestic boilers adjusted to a soot number of 9, according to Bacharach. However, this represents practically unrealistic operating conditions. In all other cases the concentrations of VOC were below the detection limits. The emissions of NOx varied between 26 mg NO2/MJ in one case for a burner for domestic boilers, to 183 NO2/MJ for one of the heavy fuel oil plants. In conclusion, the survey shows that the VOC emissions from oil-fired and gas-fired boiler plants are very low. (3 refs., 17 figs., 6 tabs.)

  14. 600 MW机组对冲燃煤锅炉尾部CO浓度偏高的调整试验%Operation optimization on high CO emissions of a 600 MW unit swirl-opposed firing boiler after low-NOx burner retrofitting

    Institute of Scientific and Technical Information of China (English)

    周平; 张广才; 严晓勇; 李冰

    2014-01-01

    After low-NOx burner transformation of a supercritical 600 MW swirl-opposed firing boiler,the CO concentration in the tail became high and the NOx emission didn't reach the expectations due improper operation adj ustment.The analysis shows that the uneven distribution of oxygen along the width and depth direction of the furnace is the main cause.Thus,according to the structural characteristics of the retrofited burners,the burner parameters were optimized.After that,the CO concentration at rated load reduced from 2 000μL/L to lower than 100μL/L,the carbon content in fly ash reduced to below 0.5%,the boiler effi-ciency increased by 0.8%,and the NOx emission concentration dropped from 400~450 mg/m3 to about 2 5 0 mg/m3 .%某超临界600 MW机组旋流对冲燃烧锅炉低氮改造后,由于运行调整不理想,致使锅炉尾部C O浓度偏高且N Ox 排放未达到预期目标.分析认为,其主要原因是锅炉沿炉膛宽度及深度方向氧量分布不均所致.对此,根据燃烧器改造后的结构特点,对燃烧器参数进行优化调整,在保证NOx 排放的前提下将锅炉满负荷时尾部 CO 浓度由2000μL/L 左右降至100μL/L以下,飞灰可燃物含碳量降至0.5%以下,锅炉效率提高0.8百分点,NOx 排放浓度由改造前的400~450 mg/m3降至250 mg/m3左右.

  15. Parameter Tuning via Genetic Algorithm of Fuzzy Controller for Fire Tube Boiler

    Directory of Open Access Journals (Sweden)

    Osama I. Hassanein

    2012-04-01

    Full Text Available The optimal use of fuel energy and water in a fire tube boiler is important in achieving economical system operation, precise control system design required to achieve high speed of response with no overshot. Two artificial intelligence techniques, fuzzy control (FLC and genetic-fuzzy control (GFLC applied to control both of the water/steam temperature and water level control loops of boiler. The parameters of the FLC are optimized to locating the optimal solutions to meet the required performance objectives using a genetic algorithm. The parameters subject to optimization are the width of the membership functions and scaling factors. The performance of the fire tube boiler that fitted with GFLC has reliable dynamic performance as compared with the system fitted with FLC.

  16. Static and Transient Performance Prediction for CFB Boilers Using a Bayesian—Gaussian Neural Network

    Institute of Scientific and Technical Information of China (English)

    HaiwenYe; WeidouNi

    1997-01-01

    A bayesian-Gaussian Neural Network(BGNN)is put forward in this paper to predict the static and transient performance of Circulating Fluidized Bed(CFB) boilers.The advantages of this network over Back-Propagation Neural Networks(BPNNs),easier determination of topology,simpler and time saving in training process as well as self-organizing bility,make this network more practical in on-line performance prediction for complicatied processes,Simulation shows that this network is comparable to the BPNNs in predicting the performance of CFB boilers.Good and practical on-line performance predictions are essential for operation guide and model predictive control of CFB boilers,which are under research by the authors.

  17. Assessing the emission factors of low-pour-fuel-oil and diesel in steam boilers

    Directory of Open Access Journals (Sweden)

    Ohijeagbon, I.O.

    2012-12-01

    Full Text Available The purpose of this study is to examine the emissions effects resulting from the use of low pour fuel oil (LPFO and diesel fuels in industrial steam boilers operation. The method of ultimate analysis of the products of combustion and emissions of pollutant analysis were used to estimate the annual rate of emissions of boilers. The results shows that the levels of uncontrolled boiler emissions on the environment can lead to increased greenhouse effects, global warming, and pollution and toxilogical impacts on human health. Only carbon monoxide emission was found to vary with the levels of oxygen generation in the products of combustion, while other substances were generally in relation to constituents and rates of consumption of fuel.

  18. Ash Deposit Formation and Removal in a Straw and Wood Suspension-Fired Boiler

    DEFF Research Database (Denmark)

    Shafique Bashir, Muhammad; Jensen, Peter Arendt; Frandsen, Flemming;

    by using an advanced online deposit probe in a full scale suspension-fired boiler using wood and straw pellets as fuel (Amageværket Unit 2, AMV2). The 250 MWth boiler has maximum capacity of 60t/h biomass, owned by Vattenfall, and located in Copenhagen, Denmark. The maximum operation period of boiler...... in the superheater region (1st draught, flue gas temperature, 820-865 °C) and in the tube bank region (2nd draught, flue gas temperature, 580-605 oC). The percentage of ash in the applied straw and wood was 5.9 % and 3.3 %, while the K contents were 0.81% and 0.09% respectively. During 35% straw share, the initial...

  19. Fault Analysis and Innovation in Slag Discharge System of 440-t/h CFB Boiler

    Institute of Scientific and Technical Information of China (English)

    Xu Qisheng; Song Jinghui

    2009-01-01

    @@ CFB boilers have been widely used in China in recent years with their perfect performances in coal adaptability,load variation capability and lower pollutant emission.The No.3 135-MW CFB unit in Lianzhou Power Plant is the first 440-t/h series CFB unit in Guangdong Province.It finished 72-hour trial operation in Feb.2004 and was transferred to trial operation.During the trial operation and the next commercial operation,there were some problems happened in the boiler slag discharging system,seriously affecting the safe and reliable operation and the loading capability.After innovation,these problems have been completely solved.Hopefidly the solutions may be used for reference to the units with similar problems.

  20. Clean Coal Diesel Demonstration Project

    Energy Technology Data Exchange (ETDEWEB)

    Robert Wilson

    2006-10-31

    A Clean Coal Diesel project was undertaken to demonstrate a new Clean Coal Technology that offers technical, economic and environmental advantages over conventional power generating methods. This innovative technology (developed to the prototype stage in an earlier DOE project completed in 1992) enables utilization of pre-processed clean coal fuel in large-bore, medium-speed, diesel engines. The diesel engines are conventional modern engines in many respects, except they are specially fitted with hardened parts to be compatible with the traces of abrasive ash in the coal-slurry fuel. Industrial and Municipal power generating applications in the 10 to 100 megawatt size range are the target applications. There are hundreds of such reciprocating engine power-plants operating throughout the world today on natural gas and/or heavy fuel oil.

  1. Hyperbolic Divergence Cleaning for SPH

    CERN Document Server

    Tricco, Terrence S

    2012-01-01

    We present SPH formulations of Dedner et al's hyperbolic/parabolic divergence cleaning scheme for magnetic and velocity fields. Our implementation preserves the conservation properties of SPH which is important for stability. This is achieved by deriving an energy term for the Psi field, and imposing energy conservation on the cleaning subsystem of equations. This necessitates use of conjugate operators for divB and gradPsi in the numerical equations. For both the magnetic and velocity fields, the average divergence error in the system is reduced by an order of magnitude with our cleaning algorithm. Divergence errors in SPMHD are maintained to < 1%, even for realistic 3D applications with a corresponding gain in numerical stability. Density errors for an oscillating elliptic water drop using weakly compressible SPH are reduced by a factor of two.

  2. Corrosion of evaporator tubes in low emission steam boilers

    Directory of Open Access Journals (Sweden)

    S. Topolska

    2010-04-01

    Full Text Available Purpose: of this paper is to reveal the mechanisms of corrosion processes of outer surfaces of low-emission steam boiler evaporator tubes. Examinations were performed to find the reasons of different corrosion susceptibility of tubes situated at combustion chamber on various levels.Design/methodology/approach: Examinations were conducted on several segments of Ø 57 x 5.0 mm evaporator tubes made of 16M (16Mo3 steel grade. Segments were taken from level of 10 meters and 18 meters from the chamber bottom of low-emission coal fired steam boiler after two years operation. Microstructure degradation of base material was estimated. Metallographic evaluation of scale morphology, its micro sites chemical composition analysis and distribution of elements on cross sections have been performed.Findings: Eexaminations of evaporator tubes indicated that reduction of wall thickness was considerable at the segments taken from level of 10 m, when at level of 18 m this reduction was small. The morphology of scales consisted of external layer which was porous and weakly connected to the tube surface, and internal layer, which was dense and adherent to the base metal. In these two layers the bands reach in sulfur were detected. The sulfide corrosion seems to be the main degradation mechanism of the tube surface at the level of 10 m.Research limitations/implications: Corrosion of the water wall tubes in low-emission steam boilers is a result of reaction of steel tube surface with the aggressive substoichiometric environment contains sulfur. The chemical composition of flue gases changes along the water wall. The exact compound of flue gases has not been determined in this study.Practical implications: Prevention of water wall tubes corrosion can be achieved by changing in operation conditions or replacement of tube materials. The first mentioned action is limited to accurate burner’s adjustment or introduces a flow of additional air along the walls and create

  3. Low temperature corrosion in bark fuelled, small boilers

    Energy Technology Data Exchange (ETDEWEB)

    Lindau, Leif; Goldschmidt, Barbara

    2008-05-15

    A number of small (3-12 MW), new biofuel boiler plants in southern Sweden, and (at least) in Austria, have suffered a high (wastage of mm/yrs) corrosion rate on the low temperature boiler side. This problem has been investigated with respect to its occurrence and its character by contacts with operators, by plant inspections, and by analysis of cold-side deposits. The plants affected have low feed water temperatures (< 100 deg C). The plants fire most types of Swedish biofuel: chips, bark, hog fuel, and 'GROT' (=twigs and tops). The results found give basis for a hypothesis that the corrosion results from the presence of an aqueous phase in the deposits, this phase being stabilized by dissolved salts having high solubility. It then follows that for each salt, there is a critical relative humidity (calculated from the flue gas water partial pressure and the cooling surface temperature as is common practice among boiler engineers) for both the presence of the aqueous phase and the corrosion. Some critical single salts, ZnCl{sub 2} and CaCl{sub 2} have been identified, and they give critical 'relative humidities' of 5% and 18% respectively. These figures are a lower bound. The corresponding figure, derived from the practical experience and the reported plant operational data, is between 20 and 30%. Corrosion tests have been carried out by exposing an air-cooled probe in the flue gases at a 12 MW boiler at Saevelundsverket in Alingsaas, and the material wastage at different temperatures has been measured with a profilometer. The high corrosion rates were reproduced in the tests for high relative humidities. The corrosion rate was small and not measurable (<0.1 mm/year) for relative humidity <22%. The work shows by means of indirect evidence that the corrosion critical components are ZnCl{sub 2} and possibly CaCl{sub 2} as well. The practical engineering design criterion derived from the work is that the relative humidity (calculated from the flue

  4. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2003-06-30

    This is the twelfth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, a new effort was begun on the development of a corrosion management system for minimizing the impacts of low NOx combustion systems on waterwalls; a kickoff meeting was held at the host site, AEP's Gavin Plant, and work commenced on fabrication of the probes. FTIR experiments for SCR catalyst sulfation were finished at BYU and indicated no vanadium/vanadyl sulfate formation at reactor conditions. Improvements on the mass-spectrometer system at BYU have been made and work on the steady state reactor system shakedown neared completion. The slipstream reactor continued to operate at AEP's Rockport plant; at the end of the quarter, the catalysts had been exposed to flue gas for about 1000 hours. Some operational problems were addressed that enable the reactor to run without excessive downtime by the end of the quarter.

  5. THERMAL BOUNDARY LAYER IN CFB BOILER RISER

    Institute of Scientific and Technical Information of China (English)

    Jinwei; Wang; Xinmu; Zhao; Yu; Wang; Xing; Xing; Jiansheng; Zhang; Guangxi; Yue

    2006-01-01

    Measurement of temperature profiles of gas-solid two-phase flow at different heights in commercial-scale circulating fluidized bed (CFB) boilers was carried out. Experimental results showed that the thickness of thermal boundary layer was generally independent of the distance from the air distributor, except when close to the riser outlet. Through analysis of flow and combustion characteristics in the riser, it was found that the main reasons for the phenomena were: 1) the hydrodynamic boundary layer was thinner than the thermal layer and hardly changed along the CFB boiler height, and 2) both radial and axial mass and heat exchanges were strong in the CFB boiler. Numerical simulation of gas flow in the outlet zone confirmed that the distribution of the thermal boundary layer was dominated by the flow field characteristics.

  6. Experimental installation with pressurized fluidized bed boiler

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, W.; Szwarc, W.; Jurek, K.; Prokop, A. (Politechnika Warszawska (Poland). Instytut Techniki Cieplnej)

    1990-01-01

    Describes a test installation with a 3 MW pressurized fluidized bed boiler. The installation was commissioned at the Institute of Heat Engineering at the Technical University in Warsaw. Predesign assumptions and the lay-out of the installation are given. A schematic diagram of the pressurized (0.6 MPa) fluidized bed boiler with an inner diameter of 1.4 m and a total height of 5.45 m is shown. The fuel feeding system consists of a coal and adsorbent container, two feeders and an air jet pump for pneumatic transport. A water type boiler is integrated into the pressure vessel. Flue gas cyclones are also integrated into a separate pressure vessel. The computerized control system and instrumentation are described. Temperatures, pressures, pressure differences, rotational speeds and the chemical composition of gases are monitored.

  7. Computer simulation of the fire-tube boiler hydrodynamics

    Science.gov (United States)

    Khaustov, Sergei A.; Zavorin, Alexander S.; Buvakov, Konstantin V.; Sheikin, Vyacheslav A.

    2015-01-01

    Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  8. Computer simulation of the fire-tube boiler hydrodynamics

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei A.

    2015-01-01

    Full Text Available Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  9. Independent Research and Design of 600-MW Supercritical CFB Boiler

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    In order to further develop and improve the technologies for large-capacity supercritical CFB boiler, the key technologies for large CFB boiler were systematically studied, based on the development of first domestically-made 210-MW and 330-MW CFB boilers. The scheme of 600-MW supercritical CFB boiler was designed, including the furnace structure, key components, steam-water system and auxiliary systems, which laid a technical foundation for the engineering applications.

  10. Combustion stability assessment for utility pulverized coal-fired boilers under low loads

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, H.-C.; Huang, Y.-L.; Li, J.; Liu, Z.-H.; Zheng, C.-G. [Huazhong University of Science and Technology, Wuhan (China). National Lab. of Coal Combustion, Dept. of Power Engineering

    2000-08-01

    Based on the influence of chemical equivalence ratio on the combustion stability of utility pulverized coal-fired boilers and the control theory about system stability, a combustion stability index, CSI, which refers to the maximum reduction ratio of the fuel mass flow rate that can be overcome by the stable combustion process under a constant air mass flow rate, was proposed to assess quantitatively the combustion stability in the boilers. MLO, the Minimum Load of Operation with stable combustion not supported by firing oil, and MCQ, the Minimum Coal Quality, which gives the lowest heat values of coals with different volatile matter contents for stable operation of boilers, are defined on the basis of CSI. In order to predict MLO and MCQ, a simple chemical reaction system model has been modified by means of the concept of lean flammability of gaseous fuels. A three-dimensional combustion simulation code integrated with the modified model was used to study the stability of combustion process in a 200 MWe pulverized coal fired utility boiler. The predictions of MLO and MCQ agreed confidently with operational experiences. 16 refs., 7 figs.

  11. Discuss the Hospital Clean Operating Room Air Conditioning Four Control Superiority%论医院洁净手术室空调四管制的优越性

    Institute of Scientific and Technical Information of China (English)

    管德赛; 张为

    2012-01-01

    介绍了医院洁净手术室对空调系统的要求,特别是温湿度控制方面。通过对空调水系统四管制与二管制的分析比较,阐述了四管制空调的优越性,能有效解决温湿度控制问题。%Introduces the clean operating room to air conditioning system requirements,especially temperature and humidity control aspect.Through the air conditioning water system with four control and comparison of the two control,this paper expounds the advantages of four control air conditioner,temperature and humidity control problems can be effectively.

  12. 46 CFR 56.50-30 - Boiler feed piping.

    Science.gov (United States)

    2010-10-01

    ... for water tube boilers shall have fresh water connections only. Care shall be taken to prevent the... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30 Shipping... APPURTENANCES Design Requirements Pertaining to Specific Systems § 56.50-30 Boiler feed piping. (a)...

  13. 46 CFR 61.05-20 - Boiler safety valves.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-20 Boiler safety valves. Each safety valve for a...

  14. Lower price for solar boilers must improve market penetration

    International Nuclear Information System (INIS)

    The Dutch government aims at 1.7 PJ thermal energy for the year 2007 to be supplied by solar water heaters. For that target the number of installed solar boilers must increase seven times the number of installed solar boilers in 1998. This can be stimulated by a considerable reduction of the market price for such boilers

  15. Boiler and steam generator corrosion. (Latest citations from the NTIS bibliographic database). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-11-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers and nuclear powered steam generators. Corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures are presented. Water treatment, chemical cleaning, and descaling methods are considered. Although emphasis is placed on large-scale power generation systems, residential and commercial heating systems are also discussed. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  16. Central heating: fossil-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Blazek, C.F.; Baker, N.R.; Tison, R.R.

    1979-05-01

    This evaluation provides performance and cost data for fossil-fuel-fired steam boilers, hot-water generators, and thermal fluid generators currently available from manufacturers. Advanced-technology fluidized-bed boilers also are covered. Performance characteristics investigated include unit efficiencies, turndown capacity, and pollution requirements. Costs are tabulated for equipment and installation of both field-erected and packaged units. The information compiled in this evaluation will assist in the process of selecting energy-conversion units required for industrial, commercial, and residential applications.

  17. Ash formation, deposition, corrosion, and erosion in conventional boilers

    Energy Technology Data Exchange (ETDEWEB)

    Benson, S.A.; Jones, M.L. [Univ. of North Dakota, Grand Forks, ND (United States)

    1995-12-01

    The inorganic components (ash-forming species) associated with coals significantly affect boiler design, efficiency of operation, and lifetimes of boiler parts. During combustion in conventional pulverized fuel boilers, the inorganic components are transformed into inorganic gases, liquids, and solids. This partitioning depends upon the association of the inorganic components in the coal and combustion conditions. The inorganic components are associated as mineral grains and as organically associated elements, and these associations of inorganic components in the fuel directly influence their fate upon combustion. Combustion conditions, such as temperature and atmosphere, influence the volatility and the interaction of inorganic components during combustion and gas cooling, which influences the state and size composition distribution of the particulate and condensed ash species. The intermediate species are transported with the bulk gas flow through the combustion systems, during which time the gases and entrained ash are cooled. Deposition, corrosion, and erosion occur when the ash intermediate species are transported to the heat-transfer surface, react with the surface, accumulate, sinter, and develop strength. Research over the past decade has significantly advanced understanding of ash formation, deposition, corrosion, and erosion mechanisms. Many of the advances in understanding and predicting ash-related issues can be attributed to advanced analytical methods to determine the inorganic composition of fuels and the resulting ash materials. These new analytical techniques have been the key to elucidation of the mechanisms of ash formation and deposition. This information has been used to develop algorithms and computer models to predict the effects of ash on combustion system performance.

  18. Thermal Characteristics of Tube Bundles in Ultra-Supercritical Boilers

    Directory of Open Access Journals (Sweden)

    Seok Min Choi

    2016-09-01

    Full Text Available In this study, flow and thermal characteristics of tube bundles in ultra-supercritical boilers were analyzed. The local heat transfer around the tube bundles was measured to predict the local temperature distribution and vulnerable positions of the superheated tube bundles. The maximally superheated tube bundles were simulated in the laboratory and local heat transfer was measured by using the naphthalene sublimation method. The experiment was conducted on three lines of tube bundles, all with in-line arrangements. Each line consist of six tubes. The distance in the streamwise direction (Sx/∅ was 1.99 and that in the spanwise direction (Sz/∅ was 5.45. The Reynolds number varied from 5000 to 30,000, which covers a range of different operating conditions. Thermal and stress analyses were conducted numerically, based on the experimental data. The results showed that the flow characteristic changes the local heat transfer of the tube bundles. The flow impinged on the stagnation point of Tube 1 and reattached at 60° of Tube 2. The high heat transfer occurred at those positions of the tube bundles. The temperature and stress distributions on the surface of each tube bundle also varied. The reattachment point on Tube 2 had the highest heat transfer and temperature distribution. That position on Tube 2 was subjected to the highest stress due to the large temperature gradient. This result indicates that Tube 2 of the ultra-supercritical (USC boiler is the weakest of the tube bundles, changing the pitch of the streamwise direction of Tube 2 is one method to reduce the highest stress in superheater tube bundles in the USC boiler.

  19. Corrosion probes for fireside monitoring in coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Holcomb, Gordon R.

    2005-01-01

    Corrosion probes are being developed and combined with an existing measurement technology to provide a tool for assessing the extent of corrosion of metallic materials on the fireside in coal-fired boilers. The successful development of this technology will provide power plant operators the ability to (1) accurately monitor metal loss in critical regions of the boiler, such as waterwalls, superheaters, and reheaters; and (2) use corrosion rates as process variables. In the former, corrosion data could be used to schedule maintenance periods and in the later, processes can be altered to decrease corrosion rates. The research approach involves laboratory research in simulated environments that will lead to field tests of corrosion probes in coal-fired boilers. Laboratory research has already shown that electrochemically-measured corrosion rates for ash-covered metals are similar to actual mass loss corrosion rates. Electrochemical tests conducted using a potentiostat show the corrosion reaction of ash-covered probes at 500?C to be electrochemical in nature. Corrosion rates measured are similar to those from an automated corrosion monitoring system. Tests of corrosion probes made with mild steel, 304L stainless steel (SS), and 316L SS sensors showed that corrosion of the sensors in a very aggressive incinerator ash was controlled by the ash and not by the alloy content. Corrosion rates in nitrogen atmospheres tended to decrease slowly with time. The addition of oxygen-containing gases, oxygen and carbon dioxide to nitrogen caused a more rapid decrease in corrosion rate, while the addition of water vapor increased the corrosion rate.

  20. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding; Robert Hurt

    2003-12-31

    This is the fourteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. Using the initial CFD baseline modeling of the Gavin Station and the plant corrosion maps, six boiler locations for the corrosion probes were identified and access ports have been installed. Preliminary corrosion data obtained appear consistent and believable. In situ, spectroscopic experiments at BYU reported in part last quarter were completed. New reactor tubes have been made for BYU's CCR that allow for testing smaller amounts of catalyst and thus increasing space velocity; monolith catalysts have been cut and a small reactor that can accommodate these pieces for testing is in its final stages of construction. A poisoning study on Ca-poisoned catalysts was begun this quarter. A possible site for a biomass co-firing test of the slipstream reactor was visited this quarter. The slipstream reactor at Rockport required repair and refurbishment, and will be re-started in the next quarter. This report describes the final results of an experimental project at Brown University on the fundamentals of ammonia / fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. The Brown task focused on the measurement of ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes.

  1. Cleaning supplies and equipment

    Science.gov (United States)

    ... gov/ency/patientinstructions/000443.htm Cleaning supplies and equipment To use the sharing features on this page, ... to clean supplies and equipment. Disinfecting Supplies and Equipment Start by wearing the right personal protective equipment ( ...

  2. 75 FR 29605 - Clean Alternative Fuel Vehicle and Engine Conversions

    Science.gov (United States)

    2010-05-26

    ... Protection Agency 40 CFR Parts 85 and 86 Clean Alternative Fuel Vehicle and Engine Conversions; Proposed Rule...; ] ENVIRONMENTAL PROTECTION AGENCY 40 CFR Parts 85 and 86 RIN 2060-AP64 Clean Alternative Fuel Vehicle and Engine... tampering for the conversion of vehicles and engines to operate on a clean alternative fuel. Under...

  3. 76 FR 60478 - Record of Decision, Texas Clean Energy Project

    Science.gov (United States)

    2011-09-29

    ... of Decision, Texas Clean Energy Project AGENCY: Department of Energy. ACTION: Record of decision... support to the Texas Clean Energy Project (TCEP). DOE prepared an Environmental Impact Statement (EIS... Texas Clean Energy, LLC (Summit) would design, construct, and operate. The project will...

  4. Pure Air`s Advanced Flue Gas Desulfurization Clean Coal Project

    Energy Technology Data Exchange (ETDEWEB)

    Brown, J.R. [Pure Air Bailly Station, Chesterton, IN (United States)

    1997-12-31

    Pure Air`s Advanced Flue Gas Desulfurization (AFGD) Clean Coal Project successfully completed four and a half years of operation in December 1996 at Northern Indiana Public Service Company`s (NIPSCO) Bailly Generation Station. Included in this was a three year DOE demonstration period. The project was built by a joint venture company of Air Products and Chemicals, Inc. and Mitsubishi Heavy Industries America, Inc., utilizing Mitsubishi`s wet limestone flue gas desulfurization technology. The project met or exceeded all performance criteria. It has averaged 95.3% SO{sub 2} removal, 99.9% availability and produced 936,000 metric tons of high quality commercial gypsum during this four and a half year period. It demonstrated many advanced technology features including a single, large absorber module serving two boilers, a wastewater evaporation system, an air rotary sparger for oxidation, and a new technology for agglomerating gypsum. The AFGD system was designed, built, owned and operated by Pure Air and will continue to serve NIPSCO`s Bailly Station for at least another 15{1/2} years under an Own and Operate contract. The project enabled NIPSCO to cost effectively achieve full system wide compliance with the Phase 2 emission requirements for SO{sub 2} of the Clean Air Act Amendments (CAAA) of 1990 almost eight years before the target date. The project was the recipient of the Outstanding Engineering Achievement Award from the National Society of Professional Engineers in 1993 and the 1993 Powerplant Award from Power magazine. The data presented in this paper are based on performance during the first three years of operation.

  5. Flue gas cleaning chemistry

    Energy Technology Data Exchange (ETDEWEB)

    Gutberlet, H. [VEBA Kraftwerke Ruhr AG, Gelsenkirchen (Germany)

    1996-12-01

    The introduction of modern flue gas cleaning technology into fossil-fueled power stations has repeatedly confronted the power station chemists with new and interesting problems over the last 15 - 20 years. Both flue gas desulphurization by lime washing and catalytic removal of nitrogen oxides are based on simple basic chemical reactions. Owing to the use of readily available starting materials, the production of safe, useful end products and, last but not least, the possibility of implementing all this on an industrial scale by means of efficient process engineering, limestone desulphurization and catalytic removal of nitrogen oxides dominate the world market and, little by little, are becoming still more widespread. The origin and thus the quality of fuels and starting materials, the firing method, the mode of operation and engineering peculiarities in each plant interact in a complex manner. Simple cause/effect relationships are frequently incapable of explaining phenomena; thinking in complex interrelationships is needed. (EG)

  6. Modeling and field observations of char bed processes in black liquor recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Engblom, M.

    2010-07-01

    The char bed plays an important role in kraft black liquor combustion. Stable operation of the char bed promotes efficient and safe operation of the black liquor recovery boiler. It also plays a crucial role in the recovery of the pulping chemicals. Char bed operation involves controlling the char bed size and shape. Mathematical modeling based on computational fluid dynamics (CFD) haas been applied to recovery boilers for increased insights into the recovery furnace processes and to aid in the design of new boilers. So far, all CED-based char bed models reported in literature have used a fixed bed shape. This imposes restrictions on simulation of char bed burning by not considering inherently occurring changes in bed shape. In this thesis, a CED -based recovery furnace model is further developed to predict changes in bed shape. The new model is used in simulation of existing recovery boilers. The predictions of bed shape are compared with observations from real boilers. The furnace model is capable of correctly simulating the overall response of the char bed size to operational changes. This confirms the current quantitative overall understanding of char bed burning. In addition to modeling, visual observations of the char bed processes were made in this work. The observations provide validation data concerning the physical behavior of the char bed, and the findings from the observations can be used in further development of char bed models. Modeling and simulations of fundamental laboratory scale char bed experiments reported in literature are also carried out. The simulations complement the experimental data by providing detailed insights into gas phase reactions that can occur inside the gas boundary layer above a char bed. (orig.)

  7. Gas turbine cleaning upgrade (compressor wash)

    Energy Technology Data Exchange (ETDEWEB)

    Asplund, P. [Gas Turbine Efficiency, Jarfalla (Sweden)

    1998-12-31

    The influence of gas turbine degradation on operating costs is high. Gas turbine cleaning is one of many actions taken for power recovery and is to consider as preventive maintenance. It is generally performed within the industrial field and occasionally within the aero sector. In order to meet the gas turbine development win high blade loads and ever-increasing temperatures, together with emission Aces and environmental regulations, more efficient and careful cleaning methods are needed. Following a survey about potentials for cost reduction in gas turbine operation a new man-hour and water saving cleaning method has been evaluated for a standard process. Compared with traditional cleaning methods, the new method is water,- cost,- weight and space saving due to a new washing technique. Traditional methods are based on using different nozzles for ON and OFF-line cleaning, which rise the demand for complicated systems. In the new method the same nozzle installation, same liquid flow and pressure is used for both ON and OFF-line cleaning. This gives a cost reduction of appr. 20.000 - 30.000 USD per gas turbine depending on installation and size. Evaluation of the new method shows significantly improved ON -line cleaning performance and thus OFF -line cleaning is required only during scheduled stops. (orig.) 10 refs.

  8. Discussion on air supply velocity of the class Ⅰ clean operating room: Part 5 of the series of research practice of the revision task group of the Architectural technical code for hospital clean operating department%Ⅰ级洁净手术室送风速度的探讨——《医院洁净手术部建筑技术规范》修订组研讨系列课题之五

    Institute of Scientific and Technical Information of China (English)

    牛维乐; 高龙; 王燕芹; 李屹; 党宇

    2013-01-01

    Abstract The revised code adjusts the average air velocity and the measure section height for the velocity in working area in the class Ⅰ clean operating rooms.Carries a theory research in order to obtain air supply velocity and air supply rate corresponding to average air velocity in working area.The results show that the air supply velocity should be up to 0.30 to 0.37 m/s and the air supply rate should be up to 6 800 to 8 400 m3/h for the class Ⅰ clean operating rooms,whose storey height is three meters,in order to obtain the average air velocity of 0.20 to 0.25 m/s in the projection area of air supply face at 1.2 meters from the floor.%修编的《医院洁净手术部建筑技术规范》(报批稿)对Ⅰ级洁净手术室工作区平均风速的检测断面高度和工作区平均风速均有调整.为了获得相应的工作区平均风速对应的送风速度和送风量,进行了理论研究,得出如下结论:对于层高为3.0m的Ⅰ级洁净手术室,为了在距地面1.2m高的送风面投影区域获得0.20~0.25 m/s的工作区平均风速,送风速度需要达到0.30~0.37m/s,送风量需要达到6 800~8 400m3/h.

  9. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-04-30

    Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs; Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF); Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools; Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems; Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost; and, Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project is scheduled for completion by April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a matrix of

  10. Deposit Probe Measurements in Large Biomass-Fired Grate Boilers and Pulverized-Fuel Boilers

    DEFF Research Database (Denmark)

    Hansen, Stine Broholm; Jensen, Peter Arendt; Jappe Frandsen, Flemming;

    2014-01-01

    temperatures (>900 °C). At lower flue gas temperatures, the deposits can be removed by soot blowing. The required soot blower impact pressure is strongly influenced by the surface temperature, such that a high surface temperature makes the deposit more difficult to remove. During straw/wood......-up increased with the K-content of the fuel ash and fly ash for grate-fired boilers. For suspension-fired boilers, deposition rates are comparatively low for wood-firing and increase with increasing fuel straw shares. Shedding of deposits occurs by melting during straw-firing on a grate at high flue gas......-firing in suspension-fired boilers, shedding occurred by debonding with incomplete removal at flue gas temperatures of 600–1000 °C and by debonding with complete removal during wood-firing in suspension-fired boilers at high flue gas temperatures (1300 °C). Shedding events were not observed during wood suspension...

  11. Analytical model for erosion behaviour of impacted fly-ash particles on coal-fired boiler components

    Indian Academy of Sciences (India)

    S K Das; K M Godiwalla; S P Mehrotra; K K M Sastry; P K Dey

    2006-10-01

    Fly ash particles entrained in the flue gas from boiler furnaces in coal-fired power stations can cause serious erosive wear on steel surfaces along the flow path. Such erosion can significantly reduce the operational life of the boiler components. A mathematical model embodying the mechanisms of erosion on behaviour, has been developed to predict erosion rates of coal-fired boiler components at different temperatures. Various grades of steels used in fabrication of boiler components and published data pertaining to boiler fly ash have been used for the modelling. The model incorporates high temperature tensile properties of the target metal surface at room and elevated temperatures and has been implemented in an user-interactive in-house computer code (EROSIM–1), to predict the erosion rates of various grades of steel. Predictions have been found to be in good agreement with the published data. The model is calibrated with plant and experimental data generated from a high temperature air-jet erosion-testing facility. It is hoped that the calibrated model will be useful for erosion analysis of boiler components.

  12. Analytical model for erosion behaviour of impacted fly-ash particles on coal-fired boiler components

    Energy Technology Data Exchange (ETDEWEB)

    Das, S.K.; Godiwalla, K.M.; Mehrotra, S.P.; Sastry, K.K.M.; Dey, P.K.

    2006-10-15

    Fly ash particles entrained in the flue gas from boiler furnaces in coal-fired power stations can cause serious erosive wear on steel surfaces along the flow path. Such erosion can significantly reduce the operational life of the boiler components. A mathematical model, embodying the mechanisms of erosion on behaviour, has been developed to predict erosion rates of coal-fired boiler components at different temperatures. Various grades of steels used in fabrication of boiler components and published data pertaining to boiler fly ash have been used for the modelling. The model incorporates high temperature tensile properties of the target metal surface at room and elevated temperatures and has been implemented in an user-interactive in-house computer code (EROSIM-1), to predict the erosion rates of various grades of steel. Predictions have been found to be in good agreement with the published data. The model is calibrated with plant and experimental data generated from a high temperature air-jet erosion-testing facility. It is hoped that the calibrated model will be useful for erosion analysis of boiler components.

  13. Self-Scrubbing Coal -- an integrated approach to clean air

    Energy Technology Data Exchange (ETDEWEB)

    Harrison, K.E. [Custom Coals Corp., Pittsburgh, PA (United States)

    1997-12-31

    Carefree Coal is coal cleaned in a proprietary dense-media cyclone circuit, using ultrafine magnetite slurries, to remove noncombustible material, including up to 90% of the pyritic sulfur. Deep cleaning alone, however, cannot produce a compliance fuel from coals with high organic sulfur contents. In these cases, Self-Scrubbing Coal will be produced. Self-Scrubbing Coal is produced in the same manner as Carefree Coal except that the finest fraction of product from the cleaning circuit is mixed with limestone-based additives and briquetted. The reduced ash content of the deeply-cleaned coal will permit the addition of relatively large amounts of sorbent without exceeding boiler ash specifications or overloading electrostatic precipitators. This additive reacts with sulfur dioxide (SO{sub 2}) during combustion of the coal to remove most of the remaining sulfur. Overall, sulfur reductions in the range of 80--90% are achieved. After nearly 5 years of research and development of a proprietary coal cleaning technology coupled with pilot-scale validation studies of this technology and pilot-scale combustion testing of Self-Scrubbing Coal, Custom Coals Corporation organized a team of experts to prepare a proposal in response to DOE`s Round IV Program Opportunity Notice for its Clean Coal Technology Program under Public Law 101-121 and Public Law 101-512. The main objective of the demonstration project is the production of a coal fuel that will result in up to 90% reduction in sulfur emissions from coal-fired boilers at a cost competitive advantage over other technologies designed to accomplish the same sulfur emissions and over naturally occurring low sulfur coals.

  14. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    International Nuclear Information System (INIS)

    This is the seventh Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. A series of field tests for RRI at the Ameren Sioux Unit No.1 have demonstrated that RRI can provide up to 30% NOx reduction over the use of over fire air in large scale (480MW) cyclone fired utility boilers. The field tests and modeling results are in good agreement. Final data analysis has been completed for tests performed at Eastlake Power Station of a real-time waterwall corrosion monitoring system. The tests demonstrated that corrosion could be measured accurately in real-time in normal boiler operations, and an assessment of waterwall wastage could be made without impacting boiler availability. Detailed measurements of soot volume fraction have been performed for a coal burner in a pilot scale test furnace. The measured values are in good agreement with the expected trends for soot generation and destruction. Catalysts from four commercial manufacturers have been ordered and one of the samples was received this quarter. Several in situ analyses of vanadium-based SCR catalyst systems were completed at BYU. Results to date indicate that the system produces results that represent improvements compared to literature examples of similar experiments. Construction of the catalyst characterization system (CCS) reactor is nearly complete, with a few remaining details discussed in this report. A literature review originally commissioned from other parties is being updated and will be made available under separate cover as part of this investigation. Fabrication of the multi-catalyst slipstream

  15. Soot blowing methods and soot steam consumption in Swedish recovery boilers; Sotningsmetoder och sotaangfoerbrukning i svenska sodapannor

    Energy Technology Data Exchange (ETDEWEB)

    Svedin, Kristoffer; Wallin, Erik; Ahlroth, Mikael

    2008-09-15

    The aim with the report was to put together a description of the current state of the sootblowing systems at Swedish recovery boilers, and to explain differences in cleanability and sootblowing efficiency. In chapter 4 a summary of new techniques and alternative soot blowing methods is found. The report is intended for persons working in the pulp industry. To facilitate the benchmarking the recovery boilers have been divided into two groups. Group A comprises recovery boilers which only have one stop per year and the remaining recovery boilers with more than one stop are classified into group B. The following conclusions, based on the recovery boiler design specifications, are of importance to achieve high boiler availability: Low furnace load; High recovery boiler, wide furnace bottom area; Modern air ports; Small or no correlation between cross pitch division in heat surfaces and cleanability could be seen. The expectation was to identify such a relation. However there are doubts on the correctness in reported data. The amount of chlorine and potassium is assumed to affect the cleanability for a few recovery boilers, but for the majority the amounts are low and most likely do not impact the operation. Because of the large impact of the recovery boilers design data (furnace area, load etc.) on the sootblowing, it has been hard to identify the relation cleanability contra sootblowing system. The relations that could be seen are: No distinction between normally designed nozzles and 'high efficiency' nozzles could be identified. The operational conditions for the different models differ a lot and the effect of nozzle type could not be distinguished. Only a minority of the soot blowing sequences are known from the study. In the recovery boilers with problematic areas improvements can be made in the soot blowing sequence. Four recovery boilers are using intelligent soot blowing of some kind. Two of these boilers have low availability and the other two have

  16. NO{sub x} controls for coal-fired utility boilers in East Central Europe

    Energy Technology Data Exchange (ETDEWEB)

    Eskinazi, D. [Electric Power Research Inst., Washington, DC (United States); Tavoulareas, E.S. [Energy Technologies Enterprises Corp., McLean, VA (United States)

    1995-12-01

    Increasing environmental pressures worldwide, including East Central Europe are placing greater emphasis on NO{sub x} emission controls in utility power plants. Western Europe, Japan and the U.S. have significant experience in applying NO{sub x} controls, especially in boilers firing hard coal. Some countries in Europe (i.e., Germany and Austria), have gained experience in applying NO{sub x} controls in boilers firing low-rank coal. This experience can be applied to East Central European countries in providing the basis for planning NO{sub x} control projects, suggesting cost-effective solutions, and providing lessons learned. However, while the experience is generally applicable to East Central European countries, differences in boiler design, operation and coal characteristics also need to be considered. This paper begins with a comparison of the NO{sub x} regulations, identifies the key NO{sub x} control technologies and the worldwide experience with them, and discusses the achievable NO{sub x} reduction, O&M impacts, and retrofit costs for each technology. Emphasis is placed on retrofit applications for existing boilers, because new coal-fired power plants are not expected to be built for the next 5-10 years. This paper also focuses on technologies with relatively low cost and operational simplicity: combustion system tuning/optimization. low-NO{sub x} burners (LNB), overfire air (OFA), selective non-catalytic reduction (SNCR), and reburning.

  17. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Dentz, J.; Henderson, H.; Varshney, K.

    2014-09-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  18. Alkali metal pool boiler life tests for a 25 kWe advanced Stirling conversion system

    Science.gov (United States)

    Anderson, W. G.; Rosenfeld, J. H.; Noble, J.

    The overall operating temperature and efficiency of solar-powered Stirling engines can be improved by adding an alkali metal pool boiler heat transport system to supply heat more uniformly to the heater head tubes. One issue with liquid metal pool boilers is unstable boiling. Stable boiling is obtained with an enhanced boiling surface containing nucleation sites that promote continuous boiling. Over longer time periods, it is possible that the boiling behavior of the system will change. An 800-h life test was conducted to verify that pool boiling with the chosen fluid/surface combination remains stable as the system ages. The apparatus uses NaK boiling on a - 100 + 140 stainless steel sintered porous layer, with the addition of a small amount of xenon. Pool boiling remained stable to the end of life test. The pool boiler life test included a total of 82 cold starts, to simulate startup each morning, and 60 warm restarts, to simulate cloud cover transients. The behavior of the cold and warm starts showed no significant changes during the life test. In the experiments, the fluid/surface combination provided stable, high-performance boiling at the operating temperature of 700 C. Based on these experiments, a pool boiler was designed for a full-scale 25-kWe Stirling system.

  19. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2005-01-01

    the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...

  20. Microphone Detects Boiler-Tube Leaks

    Science.gov (United States)

    Parthasarathy, S. P.

    1985-01-01

    Unit simple, sensitive, rugged, and reliable. Diaphragmless microphone detects leaks from small boiler tubes. Porous plug retains carbon granules in tube while allowing pressure changes to penetrate to granules. Has greater life expectancy than previous controllers and used in variety of hot corrosive atmospheres.

  1. Model boiler studies on deposition and corrosion

    International Nuclear Information System (INIS)

    Deposit formation was studied in a model boiler, with sea-water injections to simulate the in-leakage which could occur from sea-water cooled condensers. When All Volatile Treatment (AVT) was used for chemistry control the deposits consisted of the sea-water salts and corrosion products. With sodium phosphate added to the boiler water, the deposits also contained the phosphates derived from the sea-water salts. The deposits were formed in layers of differing compositions. There was no significant corrosion of the Fe-Ni-Cr alloy boiler tube under deposits, either on the open area of the tube or in crevices. However, carbon steel that formed a crevice around the tube was corroded severely when the boiler water did not contain phosphate. The observed corrosion of carbon steel was caused by the presence of acidic, highly concentrated chloride solution produced from the sea-water within the crevice. Results of theoretical calculations of the composition of the concentrated solution are presented. (author)

  2. 考虑清洁系数变化的循环水泵调度优化%Optimum Operation of Circulating Water Pumps in Power Plant Considering the Change of Condenser Cleanness Coefficient

    Institute of Scientific and Technical Information of China (English)

    王雷; 李鹏; 张瑞青; 高歆光

    2015-01-01

    The fouling on the condenser water-side wall is an important factor that impacts the cleanness coefficient of condenser in the optimization of designing ,operation and improvement of opening cooling water circulation system .Based on the mechanism of foul-forming, a comprehensive prediction model of fouling growth on condenser water-side wall is constructed in this paper .Through analyzing the simplified theoretical model of fouling growth ,the characteristic of fouling deposit,effects of working time and cooling water velocity are discussed .Taking a 600MW supercritical steam power plant's condenser as an example ,the accurate estimation and prediction of cleanness coefficient can be obtained with this model . The effects of the temperature difference and pressure of condenser are analyzed at the same time ,and the work conditions of water circulating with different cleanness coefficient are obtained .With the evidence of some condenser fouling growth ,it can be concluded that the present model is validity and would be contributed to water circulating optimization of condenser .%凝汽器清洁系数是评价凝汽器性能最重要指标,其变化对循环水泵最优化调度将产生较大影响。在分析了凝汽器水侧污垢增长简化理论模型的基础上,得到凝汽器水侧污垢随时间变化的基本规律,分析了清洁系数随运行时间和冷却水流速变化的规律,并通过某600MW超临界汽轮机凝汽器循环水泵最优化调度作为实例,对凝汽器端差、凝汽器真空随清洁系数的变化趋势进行了分析,分析结果表明,不同清洁系数对循环水系统的优化运行方式造成影响,并得到了不同负荷、不同循环水温度及不同清洁系数下循环水泵的最佳运行方式,对火电厂循环水系统的运行具有一定的指导意义。

  3. Data for model validation summary report. A summary of data for validation and benchmarking of recovery boiler models

    Energy Technology Data Exchange (ETDEWEB)

    Grace, T.; Lien, S.; Schmidl, W.; Salcudean, M.; Abdullah, Z.

    1997-07-01

    One of the tasks in the project was to obtain data from operating recovery boilers for the purpose of model validation. Another task was to obtain water model data and computer output from University of British Columbia for purposes of benchmarking the UBC model against other codes. In the course of discussions on recovery boiler modeling over the course of this project, it became evident that there would be value in having some common cases for carrying out benchmarking exercises with different recovery boiler models. In order to facilitate such a benchmarking exercise, the data that was obtained on this project for validation and benchmarking purposes has been brought together in a single, separate report. The intent is to make this data available to anyone who may want to use it for model validation. The report contains data from three different cases. Case 1 is an ABBCE recovery boiler which was used for model validation. The data are for a single set of operating conditions. Case 2 is a Babcock & Wilcox recovery boiler that was modified by Tampella. In this data set, several different operating conditions were employed. The third case is water flow data supplied by UBC, along with computational output using the UBC code, for benchmarking purposes.

  4. Preperation for a Clean Surface

    Directory of Open Access Journals (Sweden)

    Aurimas Ralys

    2012-12-01

    Full Text Available The article reviews techniques for preparing clean surfaces used in the manufacturing process, considers the types of clean surfaces and their role in modern production and provides the classification methods of arranging such surfaces. The paper also discusses the principles of methods for solvent cleaning, aqueous cleaning, ultrasonic cleaning, precision cleaning and mechanical cleaning. The study focuses on the possibility of adjusting a clean surface using a water flow, including cavitation.Article in Lithuanian

  5. Preperation for a Clean Surface

    Directory of Open Access Journals (Sweden)

    Aurimas Ralys

    2013-02-01

    Full Text Available The article reviews techniques for preparing clean surfaces used in the manufacturing process, considers the types of clean surfaces and their role in modern production and provides the classification methods of arranging such surfaces. The paper also discusses the principles of methods for solvent cleaning, aqueous cleaning, ultrasonic cleaning, precision cleaning and mechanical cleaning. The study focuses on the possibility of adjusting a clean surface using a water flow, including cavitation.Article in Lithuanian

  6. Preperation for a Clean Surface

    OpenAIRE

    Aurimas Ralys; Valdemar Prokopovič; Vytautas Striška

    2013-01-01

    The article reviews techniques for preparing clean surfaces used in the manufacturing process, considers the types of clean surfaces and their role in modern production and provides the classification methods of arranging such surfaces. The paper also discusses the principles of methods for solvent cleaning, aqueous cleaning, ultrasonic cleaning, precision cleaning and mechanical cleaning. The study focuses on the possibility of adjusting a clean surface using a water flow, including cavitati...

  7. The Boiler Booster design: Feasibility study for an implementation of the Climate Well absorption technology in conventional boilers in order to improve its performance

    OpenAIRE

    Pallarols Farreras, Jordina

    2008-01-01

    European Union has recently made a new directive to impose a classification system based on boilers efficiency. This new regulation generates the necessity of create new boilers more energy efficient like the one developed throughout this thesis. An innovative combined heat and power boiler (CHP boiler) called Boiler Booster is studied in this thesis. The main focus will therefore be to design the Boiler Booster taking the advantage of using the patented absorption technology ...

  8. 我国煤炭高效洁净利用新技术%New Technology of Coal High Efficient and Cleaning Utilization in China

    Institute of Scientific and Technical Information of China (English)

    王金华

    2012-01-01

    The high efficient and clean utilization of coal is the effective access to realize the energy saving and emission reduction.Based on the circumstances,the paper introduced the technical principle,innovations,technical advantage and promotion conditions of the three new technologies of the coal high efficient and clean utilization,including the high efficient pulverized coal industrial boiler technology,the coal water mixture preparation and new technology application and the dry flue gas cleaning technology of the active coke.In combination with the present actual conditions,the development orientation of the high efficient pulverized coal industrial boiler technology as pointed would be finally to set up the high efficient pulverized coal industrial boiler technology system with the deep systematic study on the clean pulverized coal preparation technology,the pulverized coal logistic and distribution technology,the pulverized coal boiler combustion and cleaning technology as well as the commercialized operation mode.The gasification coal water mixture prepared with the mine water and the long distance pipeline transportation would be the development orientation of the gasification coal water mixture.The dry flue gas cleaning technology of active coke would be suitable applied to the zone lacking of water resources and the development direction in the near future would be to improve the performances of the active coke,to reduce the technique cost,to improve the de-nitre capacity,to simplify the technique procedure and to have the removing and regeneration completed in a device.%煤炭的高效洁净利用是实现节能减排的有效途径,基于此,对我国目前煤炭高效洁净利用3项新技术(高效煤粉工业锅炉技术、水煤浆制备和应用新技术、活性焦干法烟气净化技术)的技术原理、创新点、技术优点及推广情况进行了介绍。结合当前实际,指出高效煤粉工业锅炉技术的发展方向是通过对

  9. Chemical cleaning re-invented: clean, lean and green.

    Science.gov (United States)

    Hanson, Margaret; Vangeel, Michel

    2014-01-01

    A project undertaken in the Central Cleaning Department of Janssen, a Johnson and Johnson pharmaceutical company, demonstrates how ergonomics, environmental and industrial hygiene risks and quality concerns can be tackled simultaneously. The way equipment was cleaned was re-designed by an in-house cross-functional team to ensure a 'clean, lean and green' process. Initiatives included a new layout of the area, and new work processes and equipment to facilitate cleaning and handling items. This resulted in significant improvements: all ergonomics high risk tasks were reduced to moderate or low risk; hearing protection was no longer required; respirator requirement reduced by 67%; solvent use reduced by 73%; productivity improved, with 55% fewer operator hours required; and quality improved 40-fold. The return on investment was estimated at 3.125 years based on an investment of over €1.5 million (2008 prices). This win-win intervention allowed ergonomics, environmental, industrial hygiene, productivity and quality concerns all to be addressed. PMID:24858515

  10. Control of boiler temperature with explicit MPC; Panntemperaturreglering med explicit MPC

    Energy Technology Data Exchange (ETDEWEB)

    Slaetteke, Ola; Velut, Stefan; Raaberg, Martin

    2012-02-15

    MPC is the multivariable controller that has been most successful in the process industry and particularly the petrochemical industry. It has been described as one of the most significant developments in process control and the main reasons for this are: 1. It handles multivariable control problems in a natural manner. 2. It is relative easy to understand the structure of the controller, which is the same whether it is a simple loop or a multivariable system. 3. It handles limitations of both the process and other practical constraints in a systematic way. Examples of this is that a valve can only work between 0 and 100 %, but also that the CO-level in the flue gas must not exceed a certain level. 4. It allows for operating conditions near critical process boundaries, which in many cases is synonymous with increased production rates, reduced raw material consumption, better energy utilization, and faster process transitions. The aim of the project is to evaluate the potential of multivariable control in the form of explicit MPC in a boiler at Stora Enso Hylte Bruk. This research task can be divided into two sub-tasks: 1. General evaluation of explicit MPC. 2. Evaluation of multivariable control of boiler temperature The purpose of subtask one is to evaluate what is required of a facility owner to implement explicit MPC in a control system. This includes everything from available calculation tools, what is important to consider during the design phase of the controller, different pitfalls that exist, management of different operating modes, to how the controller should be implemented and commissioned. Subtask two is intended to evaluate the multivariable control of a boiler of CFB type (circulating fluidized bed). MPC controller will regulate the temperature in the boiler. In order to maintain the waste incineration directive, the temperature in the upper part of the boiler is controlled. This is done by means of changes in the flow of natural gas injection and

  11. Cracking and Corrosion of Composite Tubes in Black Liquor Recovery Boiler Primary Air Ports

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, James R.; Singbeil, Douglas L.; Sarma, Gorti B.; Kish, Joseph R.; Yuan, Jerry; Frederick, Laurie A.; Choudhury, Kimberly A.; Gorog, J. Peter; Jetté, Francois R.; Hubbard, Camden R.; Swindeman, Robert W.; Singh, Prett M.; Maziasz, Phillip J.

    2006-10-01

    Black liquor recovery boilers are an essential part of kraft mills. Their design and operating procedures have changed over time with the goal of providing improved boiler performance. These performance improvements are frequently associated with an increase in heat flux and/or operating temperature with a subsequent increase in the demand on structural materials associated with operation at higher temperatures and/or in more corrosive environments. Improvements in structural materials have therefore been required. In most cases the alternate materials have provided acceptable solutions. However, in some cases the alternate materials have solved the original problem but introduced new issues. This report addresses the performance of materials in the tubes forming primary air port openings and, particularly, the problems associated with use of stainless steel clad carbon steel tubes and the solutions that have been identified.

  12. Rudimentary Cleaning Compared to Level 300A

    Science.gov (United States)

    Arpin, Christina Y. Pina; Stoltzfus, Joel

    2012-01-01

    A study was done to characterize the cleanliness level achievable when using a rudimentary cleaning process, and results were compared to JPR 5322.1G Level 300A. While it is not ideal to clean in a shop environment, some situations (e.g., field combat operations) require oxygen system hardware to be maintained and cleaned to prevent a fire hazard, even though it cannot be sent back to a precision cleaning facility. This study measured the effectiveness of basic shop cleaning. Initially, three items representing parts of an oxygen system were contaminated: a metal plate, valve body, and metal oxygen bottle. The contaminants chosen were those most likely to be introduced to the system during normal use: oil, lubricant, metal shavings/powder, sand, fingerprints, tape, lip balm, and hand lotion. The cleaning process used hot water, soap, various brushes, gaseous nitrogen, water nozzle, plastic trays, scouring pads, and a controlled shop environment. Test subjects were classified into three groups: technical professionals having an appreciation for oxygen hazards; professional precision cleaners; and a group with no previous professional knowledge of oxygen or precision cleaning. Three test subjects were in each group, and each was provided with standard cleaning equipment, a cleaning procedure, and one of each of the three test items to clean. The results indicated that the achievable cleanliness level was independent of the technical knowledge or proficiency of the personnel cleaning the items. Results also showed that achieving a Level 300 particle count was more difficult than achieving a Level A nonvolatile residue amount.

  13. METHANE de-NOX for Utility PC Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Bruce Bryan; Serguei Nester; Joseph Rabovitser; Stan Wohadlo

    2005-09-30

    The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to ready technology for full-scale commercial deployment to meet the market demand for NO{sub x} reduction technologies. Over half of the electric power generated in the U.S. is produced by coal combustion, and more than 80% of these units utilize PC combustion technology. Conventional measures for NOx reduction in PC combustion processes rely on combustion and post-combustion modifications. A variety of combustion-based NO{sub x} reduction technologies are in use today, including low-NO{sub x} burners (LNBs), flue gas recirculation (FGR), air staging, and natural gas or other fuel reburning. Selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR) are post-combustion techniques. NO{sub x} reduction effectiveness from these technologies ranges from 30 to 60% and up to 90-93% for SCR. Typically, older wall-fired PC burner units produce NO{sub x} emissions in the range of 0.8-1.6 lb/million Btu. Low-NO{sub x} burner systems, using combinations of fuel staging within the burner and air staging by introduction of overfire air in the boiler, can reduce NO{sub x} emissions by 50-60%. This approach alone is not sufficient to meet the desired 0.15 lb/million Btu NO{sub x} standard with a range of coals and boiler loads. Furthermore, the heavy reliance on overfire air can lead to increased slagging and corrosion in furnaces, particularly with higher-sulfur coals, when LNBs are operated at sub-stoichiometric conditions to reduce fuel-derived NOx in the flame. Therefore, it is desirable

  14. Laser cleaning on Roman coins

    Science.gov (United States)

    Drakaki, E.; Karydas, A. G.; Klinkenberg, B.; Kokkoris, M.; Serafetinides, A. A.; Stavrou, E.; Vlastou, R.; Zarkadas, C.

    Ancient metal objects react with moisture and environmental chemicals to form various corrosion products. Because of the unique character and high value of such objects, any cleaning procedure should guarantee minimum destructiveness. The most common treatment used is mechanical stripping, in which it is difficult to avoid surface damage when employed. Lasers are currently being tested for a wide range of conservation applications. Since they are highly controllable and can be selectively applied, lasers can be used to achieve more effective and safer cleaning of archaeological artifacts and protect their surface details. The basic criterion that motivated us to use lasers to clean Roman coins was the requirement of pulsed emission, in order to minimize heat-induced damages. In fact, the laser interaction with the coins has to be short enough, to produce a fast removal of the encrustation, avoiding heat conduction into the substrate. The cleaning effects of three lasers operating at different wavelengths, namely a TEA CO2 laser emitting at 10.6 μm, an Er:YAG laser at 2.94 μm, and a 2ω-Nd:YAG laser at 532 nm have been compared on corroded Romans coins and various atomic and nuclear techniques have also been applied to evaluate the efficiency of the applied procedure.

  15. Clean conditions during the erection phase

    International Nuclear Information System (INIS)

    Following the basic requirements of the Regulatory Guide 1.37 and ANSI 45.2.1 - Standard on Cleaning of Fluid Systems and Associated Components during the Construction Phase of Nuclear Power Plants as a guideline, the implementation of cleaning operations in the pre-installation phase, the installation phase and the maintenance of clean conditions until the operational phase is covered. Specific information will be given from the practical experience point of view with the work execution under clean conditions of piping and components at the semi-finished product manufacturer, the prefabrication workshop and the on-site installation with specific reference to the various detailed procedures required by individual system builders for nuclear power plants in Germany and abroad. (orig.)

  16. 医院洁净手术部空气洁净度监测的效果评价%The evaluation of the cleanliness air monitoring in the hospital clean operating room

    Institute of Scientific and Technical Information of China (English)

    尉永红

    2013-01-01

    Objective Evaluate the monitoring effects of the air cleanliness at operating room of the hospital. Methods The standars and testing methods in the"Hospital Disinfecting Sanitation Standard"(GB15982-1995)have been adopted. Results After strict ,effective and scientific managements made use of the clean operating room of lamina flows, and the successive air monitor by two years, the quantum of existing in the air to meet the Environment Standard Type I. Conclusion Air quality in operating room will be kept in a relatively high standard by applying monitoring system of the air cleanliness at the hospital.%  目的评价医院洁净手术部空气洁净度监测效果。方法依据国家标准《医院洁净手术部建筑技术规范》(GB50333--2002)中规定的标准及检测方法,对我院5个洁净手术间进行每月1次的生物监测。结果洁净手术部实施严格、有效、科学的管理后,通过2年跟踪监测,其空气细菌含量均达到了Ⅰ类环境标准。结论洁净手术部空气洁净度的监测,为我院手术部空气质量的提高提供了有力保障。

  17. Automated spray cleaning using flammable solvents in a glovebox

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, P.; Meirans, L.

    1998-05-01

    The phase-out of the ozone-depleting solvents has forced industry to look to solvents such as alcohol, terpenes and other flammable solvents to perform the critical cleaning processes. These solvents are not as efficient as the ozone-depleting solvents in terms of soil loading, cleaning time and drying when used in standard cleaning processes such as manual sprays or ultrasonic baths. They also require special equipment designs to meet part cleaning specifications and operator safety requirements. This paper describes a cleaning system that incorporates the automated spraying of flammable solvents to effectively perform precision cleaning processes. Key to the project`s success was the development of software that controls the robotic system and automatically generates robotic cleaning paths from three dimensional CAD models of the items to be cleaned.

  18. Superclean coal-water slurry combustion testing in an oil-fired boiler. Semiannual technical progress report, August 15, 1991--February 15, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Miller, B.G.; Poe, R.L.; Morrison, J.L.; Xie, Jianyang; Walsh, P.M.; Schobert, H.H.; Scaroni, A.W.

    1992-05-29

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with less than 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in an oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels.

  19. Evaluation of Gas Reburning & Low NOx Burners on a Wall Fired Boiler Performance and Economics Report Gas Reburning-Low NOx Burner System Cherokee Station Unit 3 Public Service Company of Colorado

    Energy Technology Data Exchange (ETDEWEB)

    None, None

    1998-07-01

    Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NOX reduction (70%) could be achieved. Sponsors of the project included the U.S. Department of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was performed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado Bituminous, low-sulfur coal. It had a baseline NOX emission level of 0.73 lb/106 Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50%. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NOX in the flue gas by staged fuel combustion. This technology involves the introduction of natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NOX emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX reduction of

  20. Overheating failure of superheater suspension tubes of a captive thermal power plant boiler

    International Nuclear Information System (INIS)

    Failure of boiler tubes is the foremost cause of forced boiler outages. One of the predominant failure mechanism of boiler tubes is the stress rupture failure in the form of either short term overheating or long term overheating which are normally encountered in superheater and reheater sections working in the creep range. The strength of the boiler tube depends on the stress level as well on the temperature of exposure in the creep range. An increase in either can reduce the time to rupture. Time at the exposure temperature is an important factor based on which the failures are categorised as either short term or long term. Though there is no established time duration criteria demarcating the short or long term stress rupture failures, depending on the various manifestations on the failed samples, one can categorise the failure. This paper addresses one such stress rupture failure in the superheater section of a captive thermal power plant of a refinery. Multiple failures on the suspension coil of a superheater section was investigated for the cause of failure. Laboratory investigation of the failed sample involved visual inspection, dimensional measurements, chemical analysis of internal deposits and microstructural study. On the basis of these, the failure was attributed to deposition of trisodium phosphate carried over by the feed water into the superheater section resulting in chokage and increase in local operating hoop stresses of the tube. The ultimate failure was thus categorised as long term overheating failure. (author)

  1. Technology Solutions Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts

    Energy Technology Data Exchange (ETDEWEB)

    None

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency, which faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68°F) than day (73° F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  2. Influence of furnace tube shapeon thermal strain of fire-tube boilers

    Directory of Open Access Journals (Sweden)

    Gaćeša Branka

    2014-01-01

    Full Text Available The aim of this paper is to use numerical analysis and fine element method-FEM to investigate the influence of furnace tube shape on the thermal strain of fire-tube boilers. Thermal stresses in corrugated furnace tubes of different shape, i.e. with different corrugation pitch and depth, were analysed first. It was demonstrated that the thermal stresses in corrugated furnace tube are significantly reduced with the increase of corrugation depth. Than deformations and stresses in the structure of a fire-tube boiler were analysed in a real operating condition, for the cases of installed plain furnace tube and corrugated furnace tubes with different shapes. It was concluded that in this fire-tube boiler, which is of larger steam capacity, the corrugated furnace tube must be installed, as well as that the maximal stress in the construction is reduced by the installation of the furnace tube with greater corrugation depth. The analysis of stresses due to pressure and thermal loads pointed out that thermal stresses are not lower-order stresses in comparison to stresses due to pressure loads, so they must be taken into consideration for boiler strength analysis. [Projekat Ministarstva nauke Republike Srbije, br. TR 35040 i br. TR 35011

  3. Thermal Nondestructive Characterization of Corrosion in Boiler Tubes by Application fo a Moving Line Heat Source

    Science.gov (United States)

    Cramer, K. Elliott; Winfree, William P.

    2000-01-01

    Wall thinning in utility boiler waterwall tubing is a significant inspection concern for boiler operators. Historically, conventional ultrasonics has been used lor inspection of these tubes. This technique has proved to be very labor intensive and slow. This has resulted in a "spot check" approach to inspections, making thickness measurements over a relatively small percentage of the total boiler wall area. NASA Langley Research Center has developed a thermal NDE technique designed to image and quantitatively characterize the amount of material thinning present in steel tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source, coupled with this analysis technique, represents a significant improvement in the inspection speed for large structures such as boiler waterwalls while still providing high-resolution thickness measurements. A theoretical basis for the technique will be presented thus demonstrating the quantitative nature of the technique. Further, results of laboratory experiments on flat Panel specimens with fabricated material loss regions will be presented.

  4. Bed-To-Wall Heat Transfer in a Supercritical Circulating Fluidised Bed Boiler

    Directory of Open Access Journals (Sweden)

    Błaszczuk Artur

    2014-06-01

    Full Text Available The purpose of this work is to find a correlation for heat transfer to walls in a 1296 t/h supercritical circulating fluidised bed (CFB boiler. The effect of bed-to-wall heat transfer coefficient in a long active heat transfer surface was discussed, excluding the radiation component. Experiments for four different unit loads (i.e. 100% MCR, 80% MCR, 60% MCR and 40% MCR were conducted at a constant excess air ratio and high level of bed pressure (ca. 6 kPa in each test run. The empirical correlation of the heat transfer coefficient in a large-scale CFB boiler was mainly determined by two key operating parameters, suspension density and bed temperature. Furthermore, data processing was used in order to develop empirical correlation ranges between 3.05 to 5.35 m·s-1 for gas superficial velocity, 0.25 to 0.51 for the ratio of the secondary to the primary air, 1028 to 1137K for bed temperature inside the furnace chamber of a commercial CFB boiler, and 1.20 to 553 kg·m-3 for suspension density. The suspension density was specified on the base of pressure measurements inside the boiler’s combustion chamber using pressure sensors. Pressure measurements were collected at the measuring ports situated on the front wall of the combustion chamber. The obtained correlation of the heat transfer coefficient is in agreement with the data obtained from typical industrial CFB boilers.

  5. Analysis of selected problems of biomass combustion process in batch boilers - experimental and numerical approach

    Directory of Open Access Journals (Sweden)

    Szubel Mateusz

    2016-01-01

    Full Text Available It is possible to list numerous groups of heating units that are used in households, such as boilers, stoves and units used as supporting heat sources, namely fireplaces. In each case, however, the same operational problems may be evoked [1]. To understand the causes of energy losses in a boiler system, a proper definition of significant elements of the unit’s heat balance is necessary. In the group of energy losses, the flue gas loss and the incomplete combustion loss are the most significant factors. The problem with the loss resulting from incomplete combustion, which is related to the presence of combustible substances in the exhaust, is especially significant in case of biomass boilers [2, 3]. The paper presents results of the research and the optimisation of the biomass combustion process in the 180 kW batch boiler. The studies described have been focused on the reduction of the pollutants emission, which was primarily realised by the modifications of the air feeding system. Results of the experiments and the CFD simulations have been compared and discussed. Both in case of the model as well as the experiment, positive influence of the modifications on the emission have been observed.

  6. Researching the Performance of Dual-Chamber Fire-Tube Boiler Furnace

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei

    2015-01-01

    Full Text Available Autonomous heating systems equipped with fire-tube or shell boilers show high effectiveness, consistent performance and great technical parameters. But there is a significant limitation of its thermal productivity due to the complexity of durable large diameter fire-tube bottoms implementation. Optimization of combustion aerodynamics can be the way to expand the fire-tube boilers performance limit. In this case lots of problems connected with reducing emissions of toxic substances, providing of burning stability, local heat stresses and aerodynamic resistances should be solved. To resolve the indicated problems, a modified model of dual-chamber fire-tube boiler furnace is proposed. The performance of suggested flame-tube was simulated using the proven computer-aided engineering software ANSYS Multiphysics. Results display proposed flame tube completely filled with moving medium without stagnant zones. Turbulent vortical combustion is observed even with the straight-through fuel supply. Active flue gas recirculation in suggested dual-chamber furnace reduces emissions of pollutants. Diminution of wall heat fluxes allows boiler operation at lower water treatment costs.

  7. Clean Energy Progress Report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2011-07-01

    For the past several years, the IEA and others have been calling for a clean energy revolution to achieve global energy security, economic growth and climate change goals. This report analyses for the first time progress in global clean energy technology deployment against the pathways that are needed to achieve these goals. It provides an overview of technology deployment status, key policy developments and public spending on RDD&D of clean energy technologies.

  8. Infrared steam laser cleaning

    OpenAIRE

    Frank, Pascal; Lang, Florian; Mosbacher, Mario; Boneberg, Johannes; Leiderer, Paul

    2008-01-01

    Steam Laser Cleaning with a pulsed infrared laser source is investigated. The infrared light is tuned to the absorption maximum of water (λ = 2.94 µm, 10 ns), whereas the substrates used are transparent (glass, silicon). Thus a thin liquid water layer condensed on top of the contaminated substrate is rapidly heated. The pressure generated during the subsequent phase explosion generates a cleaning force which exceeds the adhesion of the particles. We examine the cleaning threshold in single sh...

  9. Cleaning and surface properties

    CERN Document Server

    Taborelli, M

    2007-01-01

    Principles of precision cleaning for ultra high vacuum applications are reviewed together with the techniques for the evaluation of surface cleanliness. Methods to verify the effectiveness of cleaning procedures are discussed. Examples are presented to illustrate the influence of packaging and storage on the recontamination of the surface after cleaning. Finally, the effect of contamination on some relevant surface properties, like secondary electron emission and wettability is presented.

  10. 2013 Clean Energy Investments: Project Summaries

    OpenAIRE

    Asian Development Bank

    2014-01-01

    This report summarizes the investments in clean energy made by the operations departments of the AsianDevelopment Bank (ADB) in 2013, condensing information from project databases and formal reports in an easy-to-reference format. This report was prepared by ADB’s Clean Energy Program which provides the cohesive agenda that encompasses and guides ADB’s lending and non-lending assistance, initiatives, and plan of action for sustainable growth in Asia and the Pacific.

  11. Recovery boiler model; Soodakattilan kehitystyoe III

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Ylitalo, M.; Sundstroem, K.; Helke, R.; Heinola, M. [Kvaerner Pulping Oy, Tampere (Finland)

    1997-10-01

    The recovery boiler model was further tested and developed. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. During 1996 the formation of CH{sub 4} during pyrolysis and release of sulfur was included to the model. Further the formation of NO from fuel nitrogen and formation of thermal- NO were included to the model using Arrhenius type reaction rate equations. The calculated results are realistic and the model is used as a tool to find out methods to increase the efficiency and availability and decrease the emissions. Analysing the results of the earlier field study of 8 boilers showed that the furnace heat load, fuming rate, find the black liquor composition have influence on the enrichment of the potassium to the fly ash. (orig.)

  12. Design and development for a low emission boiler system

    Energy Technology Data Exchange (ETDEWEB)

    1994-06-01

    The Department of Energy initiated the Combustion 2000 program to develop the next generation of coal-fired power plants. Sargent & Lundy (S&L) is working on the Low Emission Boiler System (LEBS) portion of the program led by Riley Stoker Corporation, with support from Textron Defense Systems, Tecogen, and Reaction Engineering International. Together these organizations form {open_quotes}the Riley Team.{close_quotes} There are four phases of the LEBS development program. Currently, we are working in Phase I, which involves the design of a 400 MWe unit. Phase II through IV will involve pilot scale component testing and a Proof-of-Concept facility ({approximately}40MWe) design, construction, and operation. This document comprises the Design and Development Report for the LEBS. The report describes the design basis, design uncertainties and development plan for each of the major LEBS subsystems.

  13. 76 FR 5411 - Clean Energy and Power, Inc., Order of Suspension of Trading

    Science.gov (United States)

    2011-01-31

    ... COMMISSION Clean Energy and Power, Inc., Order of Suspension of Trading January 27, 2011. It appears to the... securities of Clean Energy and Power, Inc. (``Clean Energy'') because it has not filed any periodic reports since the period ended September 30, 2007. Clean Energy is quoted on the Pink Sheets operated by...

  14. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  15. R&D and Demonstration of Large Domestic CFB Boilers

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ In order to develop large CFB boilers with independent intellectual property,Xi'an Thermal Power Research Institute (TPRI) established a laboratory with complete functions for the technical development of CFB boilers.This laboratory consists ofa 1-MW and a 4-MW CFB combustion test facilities and a laboratory for limestone desulphurization performance evaluation.It carried out tests on CFB combustion and desulphurization for Chinese typical coals and limestone and research on heat-transfer characteristics and key parts,and developed the first home-made 100-MW CFB boiler.Based on the experience of R&D,the laboratory further researched key techniques for enlarging capacity systematically,and cooperating with Harbin Boiler Co.(HBC),developed the first domestic 210-MW CFB boiler with independent intellectual property and put it into engineering demonstration,laying a solid foundation for the development of CFB boilers of even larger capacity.

  16. Behavioral study solar boilers 1994. Summary. Part 2 (households)

    International Nuclear Information System (INIS)

    The aim of the Dutch national solar boiler campaign of NOVEM and Holland Solar is to realize the installation of 300,000 solar boilers in the Netherlands in the year 2010. In 1995 10,000 boilers were installed. More knowledge of the decision making process and the backgrounds and motives of (potential) buyers is required. From September 1994 to March 1995 a survey has been carried out of the decision making processes in households and housing corporations. The most important results, conclusions and recommendations of the survey are summarized in this report. The parameters that can influence the decision whether to purchase a solar boiler or not are knowledge about the solar boiler, the attitude towards the solar boiler and towards the use of energy and the environment, risk perception, social aspects, information retrieval behavior, constraints, and socio-economic aspects. 44 tabs

  17. Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2003-01-01

    . The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the ue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level uctuations in the drum. The dynamic model has been......A model for optimizing the dynamic performance of boiler have been developed. Design variables related to the size of the boiler and its dynamic performance have been dened. The object function to be optimized takes the weight of the boiler and its dynamic capability into account. As constraints...... for the optimization a dynamic model for the boiler is applied. Furthermore a function for the value of the dynamic performance is included in the model. The dynamic models for simulating boiler performance consists of a model for the ue gas side, a model for the evaporator circuit and a model for the drum...

  18. Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    . The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the flue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level fluctuations in the drum. The dynamic model has been......A model for optimizing the dynamic performance of boiler have been developed. Design variables related to the size of the boiler and its dynamic performance have been defined. The object function to be optimized takes the weight of the boiler and its dynamic capability into account. As constraints...... for the optimization a dynamic model for the boiler is applied. Furthermore a function for the value of the dynamic performance is included in the model. The dynamic models for simulating boiler performance consists of a model for the flue gas side, a model for the evaporator circuit and a model for the drum...

  19. Constraint-based control of boiler efficiency: A data-mining approach

    Energy Technology Data Exchange (ETDEWEB)

    Song, Z.; Kusiak, A. [University of Iowa, Iowa City, IA (United States)

    2007-02-15

    In this paper, a data-mining approach is used to develop a model for optimizing the efficiency of an electric-utility boiler subject to operating constraints. Selection of process variables to optimize combustion efficiency is discussed. The selected variables are critical for control of combustion efficiency of a coal-fired boiler in the presence of operating constraints. Two schemes of generating control settings and updating control variables are evaluated. One scheme is based on the controllable and noncontrollable variables. The second one incorporates response variables into the clustering process. The process control scheme based on the response variables produces the smallest variance of the target variable due to reduced coupling among the process variables. An industrial case study, and its implementation illustrate the control approach developed in this paper.

  20. Clean Energy Manufacturing Initiative

    Energy Technology Data Exchange (ETDEWEB)

    None

    2013-04-01

    The initiative will strategically focus and rally EERE’s clean energy technology offices and Advanced Manufacturing Office around the urgent competitive opportunity for the United States to be the leader in the clean energy manufacturing industries and jobs of today and tomorrow.