WorldWideScience

Sample records for boiler cleaning operations

  1. Chemical cleaning of UK AGR boilers

    International Nuclear Information System (INIS)

    For a number of years, the waterside pressure drops across the advanced gas-cooled reactor (AGR) pod boilers have been increasing. The pressure drop increases have accelerated with time, which is the converse behaviour to that expected for rippled magnetite formation (rapid initial increase slowing down with time). Nonetheless, magnetite deposition remains the most likely cause for the increasing boiler resistances. A number of potential countermeasures have been considered in response to the boiler pressure drop increases. However, there was no detectable reduction in the rate of pressure drop increase. Chemical cleaning was therefore considered and a project to substantiate and then implement chemical cleaning was initiated. (authors)

  2. Boiler operator's handbook

    CERN Document Server

    Heselton, Ken

    2004-01-01

    Containing key information for operators and managers of large and small plants, this is an indispensable guide for those at advanced and early stages of their careers, as well as for managers interested in reducing operating expenses.

  3. Evaluation of boiler chemical cleaning techniques

    International Nuclear Information System (INIS)

    The EPRI/SGOG process, which has been selected by Ontario Hydro for use at the Bruce A station, is described. This process consists of alternating iron removal and copper removal steps, the two metals which comprise the bulk of the deposit in the Bruce A SGs. The iron removal solvent consists of ethylenediameinetetraacetic acid (EDTA), hydrazine, ammonium hydroxide and a proprietary corrosion inhibitor CCI-801. The copper removal solvent consists of EDTA, ethylene diamine and hydrogen peroxide. Ontario Hydro proposes to clean a bank of four SGs in parallel employing a total of six copper removal steps and four iron removal steps. Cleaning all eight SGs in a single Bruce A unit will generate 2,200 m3 of liquid waste which will be treated by a wet air oxidation process. The iron and copper sludges will be buried in a landfill site while the liquid waste will be further treated by the Bruce sewage treatment plant. Some ammonia vapour will be generated through the wet air oxidation process and will be vented through a stack on top of the high bay of the spent solvent treatment plant. With the exception of the proprietary corrosion inhibitor, all chemicals that will be employed in the cleaning and waste treatment operations are standard industrial chemicals which are well characterized. No extraordinary hazards are anticipated with their use as long as adequate safety precautions are taken

  4. Materials and boiler rig testing to support chemical cleaning of once-through AGR boilers

    Energy Technology Data Exchange (ETDEWEB)

    Tice, D.R.; Platts, N.; Raffel, A.S. [Serco Assurance (United Kingdom); Rudge, A. [British Energy Generation Ltd. (United Kingdom)

    2002-07-01

    An extensive programme of work has been carried out to evaluate two candidate inhibited cleaning solutions for possible implementation on plant, which would be the first chemical clean of an AGR boiler. The two candidate cleaning solutions considered were a Stannine-inhibited citric acid/formic acid mixture (GOM106) and inhibited hydrofluoric acid. Citric acid-based cleaning processes are widely used within the UK Power Industry. The GOM106 solution, comprising a mixture of 3% citric acid, 0.5% formic acid and 0.05% Stannine LTP inhibitor, buffered with ammonia to pH 3.5, was developed specifically for the AGR boilers during the 1970's. Although a considerable amount of materials testing work was carried out by British Energy's predecessor companies to produce a recommended cleaning procedure there were some remaining concerns with the use of GOM106, from these earlier studies, for example, an increased risk of pitting attack associated with the removal of thick 9Cr oxide deposits and a risk of unacceptable damage in critical locations such as the upper transition joints and other weld locations. Hence, additional testing was still required to validate the solution for use on plant. Inhibited hydrofluoric acid (HFA) was also evaluated as an alternative reagent to GOM106. HFA has been used extensively for cleaning mild and low'alloy steel boiler tubes in fossil-fired plant in the UK and elsewhere in Europe and is known to remove oxide quickly. Waste treatment is also easier than for the GOM106 process and some protection against damage to the boiler tube materials is provided by complexing of fluoride with ferric ion. Validation of the potential reagents and inhibitors was achieved by assessing the rate and effectiveness of oxide removal from specimens of helical boiler tubing and welds, together with establishing the extent of any metal loss or localised damage. The initial materials testing resulted in the inhibited ammoniated citric / formic acid

  5. Materials and boiler rig testing to support chemical cleaning of once-through AGR boilers

    International Nuclear Information System (INIS)

    An extensive programme of work has been carried out to evaluate two candidate inhibited cleaning solutions for possible implementation on plant, which would be the first chemical clean of an AGR boiler. The two candidate cleaning solutions considered were a Stannine-inhibited citric acid/formic acid mixture (GOM106) and inhibited hydrofluoric acid. Citric acid-based cleaning processes are widely used within the UK Power Industry. The GOM106 solution, comprising a mixture of 3% citric acid, 0.5% formic acid and 0.05% Stannine LTP inhibitor, buffered with ammonia to pH 3.5, was developed specifically for the AGR boilers during the 1970's. Although a considerable amount of materials testing work was carried out by British Energy's predecessor companies to produce a recommended cleaning procedure there were some remaining concerns with the use of GOM106, from these earlier studies, for example, an increased risk of pitting attack associated with the removal of thick 9Cr oxide deposits and a risk of unacceptable damage in critical locations such as the upper transition joints and other weld locations. Hence, additional testing was still required to validate the solution for use on plant. Inhibited hydrofluoric acid (HFA) was also evaluated as an alternative reagent to GOM106. HFA has been used extensively for cleaning mild and low'alloy steel boiler tubes in fossil-fired plant in the UK and elsewhere in Europe and is known to remove oxide quickly. Waste treatment is also easier than for the GOM106 process and some protection against damage to the boiler tube materials is provided by complexing of fluoride with ferric ion. Validation of the potential reagents and inhibitors was achieved by assessing the rate and effectiveness of oxide removal from specimens of helical boiler tubing and welds, together with establishing the extent of any metal loss or localised damage. The initial materials testing resulted in the inhibited ammoniated citric / formic acid reagent being

  6. Device for cleaning regenerative air heaters of a boiler unit

    Energy Technology Data Exchange (ETDEWEB)

    Guzenko, S.I.; Buyevich, V.V.

    1982-01-01

    The device contains injection supersonic nozzles to which live steam of high pressure from the boiler SH is supplied through the reducer. An additional steam heater is connected to the plan arranged in the convective gas line of the boiler. In this case the heat exchanger of steam is heated to temperature excluding its condensation and precipitation of dew of sulfuric acid during injection of the RAH. The use of the proposed device improves the quality of cleaning and makes it possible to abandon stopping of the RAH for stopover water flushing.

  7. Seeking for total efficiency on boiler operation

    International Nuclear Information System (INIS)

    In this paper, as for the boiler in the private power generation plant which has been in operation since July, 1974 based on the production increase project of the factory, the measures for energy conservation considered from the planning and design stage, the countermeasures to the low loading of the boiler by the epoch-making effect of the energy conservation in the production system since the oil crisis in 1973, and the cost management of the boiler are described. The outline of the private power generation plant is shown. The boiler facilities are the boiler for power generation of 81 kg/cm2, 433degC, 65 t/h, the saturation boiler of 30 kg/cm2, 211degC, 47 t/h, and the waste heat boiler of 22 kg/cm2, 211 degC, 4.2 t/h. As the measures for energy conservation, tangential corner firing-two stage combustion process was adopted, and the total heat of recovered drain has been utilized. The remodeling and the effect of improvement of the boiler and the turbine as the countermeasures to low loading are reported. The examples of other energy conservation in the waste tire incinerator, air compressor, exhaust desulfurizer and air preheater are described. (K.I.)

  8. Water cleaning of the fire box screens of the PK-14-2 boiler with combustion of shredded peat

    Energy Technology Data Exchange (ETDEWEB)

    Guzenko, S.I.; Vasil' ev, V.V.; Tyurin, E.A.; Novikov, B.P.; Timofeyev, A.P.; Perevezentsev, V.P.

    1981-04-01

    Combustion of shredded peat in the PK-14-2 boiler of the Yaroslav HPP-1 is accompanied by intensive slagging of the furnace screens, with the formation of connected tough deposits, which leads to slagging of the panel steam superheater and the convective steam superheater, limitations on the boiler load and to a decrease in its technico-economic indicators. The AVOD-1BL system for cleaning the fire box using long-range water spraying equipment is an effective means of removing connected and friable deposits forming with combustion of shredded peat. Considering the high concentration of calcium oxide in the ash of shredded peat, the results of studies of slagging and cleaning of fire box screens of the PK-14-2 boiler of the Yaroslav HPP-1 might be of interest in planning boiler units for Berezov coal, and also in operation of boilers operating on Kansko-Achin basin coals.

  9. Computer system for monitoring power boiler operation

    Energy Technology Data Exchange (ETDEWEB)

    Taler, J.; Weglowski, B.; Zima, W.; Duda, P.; Gradziel, S.; Sobota, T.; Cebula, A.; Taler, D. [Cracow University of Technology, Krakow (Poland). Inst. for Process & Power Engineering

    2008-02-15

    The computer-based boiler performance monitoring system was developed to perform thermal-hydraulic computations of the boiler working parameters in an on-line mode. Measurements of temperatures, heat flux, pressures, mass flowrates, and gas analysis data were used to perform the heat transfer analysis in the evaporator, furnace, and convection pass. A new construction technique of heat flux tubes for determining heat flux absorbed by membrane water-walls is also presented. The current paper presents the results of heat flux measurement in coal-fired steam boilers. During changes of the boiler load, the necessary natural water circulation cannot be exceeded. A rapid increase of pressure may cause fading of the boiling process in water-wall tubes, whereas a rapid decrease of pressure leads to water boiling in all elements of the boiler's evaporator - water-wall tubes and downcomers. Both cases can cause flow stagnation in the water circulation leading to pipe cracking. Two flowmeters were assembled on central downcomers, and an investigation of natural water circulation in an OP-210 boiler was carried out. On the basis of these measurements, the maximum rates of pressure change in the boiler evaporator were determined. The on-line computation of the conditions in the combustion chamber allows for real-time determination of the heat flowrate transferred to the power boiler evaporator. Furthermore, with a quantitative indication of surface cleanliness, selective sootblowing can be directed at specific problem areas. A boiler monitoring system is also incorporated to provide details of changes in boiler efficiency and operating conditions following sootblowing, so that the effects of a particular sootblowing sequence can be analysed and optimized at a later stage.

  10. Implications of the Clean Air Act acid rain title on industrial boilers

    International Nuclear Information System (INIS)

    This paper discusses the impacts of the 1990 Clean Air Act Amendments related to acid rain controls, as they apply to industrial boilers. Emphasis is placed on explaining the Title IV provisions of the Amendments that permit nonutility sources to participate in the SO2 allowance system. The allowance system, as it pertains to industrial boiler operators, is described, and the opportunities for operators to trade and/or sell SO2 emission credits is discussed. The paper also reviews flue gas desulfurization system technologies available for industrial boiler operators who may choose to participate in the system. Furnace sorbent injection, advanced silicate process, lime spray drying, dry sorbent injection, and limestone scrubbing are described, including statements of their SO2 removing capability, commercial status, and costs. Capital costs, levelized costs and cost-effectiveness are presented for these technologies

  11. Steam generator chemical cleaning demonstration test No. 1 in a pot boiler

    International Nuclear Information System (INIS)

    The effectiveness of the Electric Power Research Institute (EPRI Mark I) chemical cleaning solvent process was tested utilizing a 12 tube pot boiler that had previously been fouled and dented under 30 days of high chloride fault chemistry operation. Specifically, the intent of this chemical cleaning test was to: (1) dissolve sludge from the tubesheet, (2) remove non-protective magnetite from dented tube/support crevice regions, and (3) quantify the extent of corrosion of steam generator material during the test. Two laboratory cleaning demonstrations of 191 and 142 hours were performed

  12. Provence 250 MWe unit: the largest CFB boiler in operation

    Energy Technology Data Exchange (ETDEWEB)

    Delot, P.; Roulet, V.; Lucat, P.; Levy, D. [Electricite de France, La Defense (France)

    1997-12-31

    Among the new Clean Coal Technologies, `Circulating Fluidized Bed, is one of the most promising. The interest of this technology has been confirmed by the success of the first large French CFB boiler (E. Huchet 125 MWe), which has already logged more than 30 000 hours of satisfactory operation. Today, the first 250 MWe CFB unit in the world is in operation at Provence Power Station in the south of France. At such a size, the CFB technique has now reached a capacity corresponding to thermal power plants operated by utilities. This new unit, with a `pant leg` design, is also a very important step towards larger sizes, i.e. 400 MWe and bigger. The purpose of the Provence project was to replace the existing pulverised coal boiler unit 4, commissioned in 1967, of the Provence/Gardanne power plant, with a new CFB boiler while reusing most of the existing equipment. The new boiler was ordered from GEC ALSTHOM Stein Industrie by Electricite de France (EDF) on behalf of the SOPROLIF consortium. The 250 MWe Boiler is of the high pressure-reheat type firing local high-sulfur sub-bituminous coal with the possibility of cofiring high viscosity residual oil (with a high sulfur content) up to a 50%-50% energy ratio. This paper describes, besides the construction progress of the plant and technical details of the new boiler and auxiliaries, the main observations made during commissioning. Also presented are some results of a 100% load test and the investigation program defined to give a thorough evaluation of this boiler with a view to the design of large CFB in the future.

  13. Assessment of physical workload in boiler operations.

    Science.gov (United States)

    Rodrigues, Valéria Antônia Justino; Braga, Camila Soares; Campos, Julio César Costa; Souza, Amaury Paulo de; Minette, Luciano José; Sensato, Guilherme Luciano; Moraes, Angelo Casali de; Silva, Emília Pio da

    2012-01-01

    The use of boiler wood-fired is fairly common equipment utilized in steam generation for energy production in small industries. The boiler activities are considered dangerous and heavy, mainly due to risks of explosions and the lack of mechanization of the process. This study assessed the burden of physical labor that operators of boilers are subjected during the workday. Assessment of these conditions was carried out through quantitative and qualitative measurements. A heart rate monitor, a wet-bulb globe thermometer (WBGT), a tape-measure and a digital infrared camera were the instruments used to collect the quantitative data. The Nordic Questionnaire and the Painful Areas Diagram were used to relate the health problems of the boiler operator with activity. With study, was concluded that the boiler activity may cause pains in the body of intensity different, muscle fatigue and diseases due to excessive weight and the exposure to heat. The research contributed to improve the boiler operator's workplace and working conditions. PMID:22316759

  14. Evaluation of thermal overload in boiler operators.

    Science.gov (United States)

    Braga, Camila Soares; Rodrigues, Valéria Antônia Justino; Campos, Julio César Costa; de Souza, Amaury Paulo; Minette, Luciano José; de Moraes, Angêlo Casali; Sensato, Guilherme Luciano

    2012-01-01

    The Brazilians educational institutions need a large energy demand for the operation of laundries, restaurants and accommodation of students. Much of that energy comes from steam generated in boilers with wood fuel. The laboral activity in boiler may present problems for the operator's health due to exposure to excessive heat, and its operation has a high degree of risk. This paper describes an analysis made the conditions of thermal environment in the operation of a B category boiler, located at a Higher Education Institution, located in the Zona da Mata Mineira The equipments used to collect data were Meter WBGT of the Heat Index; Meter of Wet Bulb Index and Globe Thermometer (WBGT); Politeste Instruments, an anemometer and an Infrared Thermometer. By the application of questionnaires, the second phase consisted of collecting data on environmental factors (temperature natural environment, globe temperature, relative humidity and air velocity). The study concluded that during the period evaluated, the activity had thermal overload. PMID:22316768

  15. Circulating fluidized bed boilers design and operations

    CERN Document Server

    Basu, Prabir

    1991-01-01

    This book provides practicing engineers and students with insight into the design and operation of circulating fluidized bed (CFB) boilers. Through a combination of theoretical concepts and practical experience, this book gives the reader a basic understanding of the many aspects of this subject.Important environmental considerations, including solid waste disposal and predicted emissions, are addressed individually in separate chapters. This book places an emphasis on combustion, hydrodynamics, heat transfer, and material issues, and illustrates these concepts with numerous examples of pres

  16. Basics about online boiler cleaning according to the Schwandorf principle; Grundlagen zur Online-Kesselreinigung nach dem Schwandorfer Prinzip

    Energy Technology Data Exchange (ETDEWEB)

    Krueger, Joerg [VWT Ing.-Buero, Schwandorf (Germany); Krueger, Sascha [IBK-Verfahrenstechnik, Bad Berka (Germany)

    2013-10-01

    In the Schwandorf waste-to-energy (WtE) plant more than ten years ago a wet online boiler cleaning system was developed which has the capability to clean the radiation passes of (WtE-, biomass- and refuse derived fuel (RDF)) boilers without damaging the boiler. During the development it was recognised that the method of atomising the washing agent (water) is highly influencing the effectiveness of cleaning by securing parts of the boiler (membrane walls). (orig.)

  17. Dynamic Boiler Performance:Modelling, simulating and optimizing boilers for dynamic operation

    OpenAIRE

    Sørensen, Kim

    2004-01-01

    Traditionally, boilers have been designed mainly focussing on the static operation of the plant. The dynamic capability has been given lower priority and the analysis has typically been limited to assuring that the plant was not over-stressed due to large temperature gradients.New possibilities for buying and selling energy has increased the focus on the dynamic operation capability, efciency, emissions etc. For optimizing the design of boilers for dynamic operation a quantication of the dyna...

  18. The simulation of the hot boiler chemical clean (Siemens Process) in Pickering NGS 'B'

    International Nuclear Information System (INIS)

    A great insight of the most critical evolutions of the Hot Boiler Chemical Clean process prior to its application in PNGS 'B' was obtained with a number of models of the Heat Transport System. The simulated evolutions included the HTS warm up to a temperature of 170oC, HTS temperature and pressure control at 170oC and 4.1 MPa(a), respectively, with the Shutdown Cooling System operating in Warm Up Mode in conjunction with high Feed and Bleed flows and the Bleed Cooler, and the HTS pressure and temperature transients during the ASRVs venting of the Iron Step. Excellent agreement was obtained amongst the different numerical predictions and the data gathered during the actual HBCC of the Steam Generators of Unit 5. (author)

  19. Modeling operation mode of pellet boilers for residential heating

    International Nuclear Information System (INIS)

    In recent years the consumption of wood pellets as energy source for residential heating lias increased, not only as fuel for stoves, but also for small-scale residential boilers that, produce hot water used for both space heating and domestic hot water. Reduction of fuel consumption and pollutant emissions (CO, dust., HC) is an obvious target of wood pellet boiler manufacturers, however they are also quite interested in producing low- maintenance appliances. The need of frequent maintenance turns in higher operating costs and inconvenience for the user, and in lower boiler efficiency and higher emissions also. The aim of this paper is to present a theoretical model able to simulate the dynamic behavior of a pellet boiler. The model takes into account many features of real pellet boilers. Furthermore, with this model, it is possible to pay more attention to the influence of the boiler control strategy. Control strategy evaluation is based not only on pellet consumption and on total emissions, but also on critical operating conditions such as start-up and stop or prolonged operation at substantially reduced power level. Results are obtained for a residential heating system based on a wood pellet boiler coupled with a thermal energy storage. Results obtained so far show a weak dependence of performance in terms of fuel consumption and total emissions on control strategy, however some control strategies present some critical issues regarding maintenance frequency

  20. Operator's Manual, Boiler Room Operations and Maintenance. Supplement A, Air Pollution Training Institute Self-Instructional Course SI-466.

    Science.gov (United States)

    Environmental Protection Agency, Research Triangle Park, NC. Air Pollution Training Inst.

    This Operator's Manual is a supplement to a self-instructional course prepared for the United States Environmental Protection Agency. This publication is the Boiler Room Handbook for operating and maintaining the boiler and the boiler room. As the student completes this handbook, he is putting together a manual for running his own boiler. The…

  1. Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

    Directory of Open Access Journals (Sweden)

    Belošević Srđan V.

    2016-01-01

    Full Text Available Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by combustion modifications in the 350 MWe Kostolac B boiler furnace, tangentially fired by pulverized Serbian lignite, is investigated in the paper. Numerical experiments were done by an in-house developed three-dimensional differential comprehensive combustion code, with fuel- and thermal-NO formation/destruction reactions model. The code was developed to be easily used by engineering staff for process analysis in boiler units. A broad range of operating conditions was examined, such as fuel and preheated air distribution over the burners and tiers, operation mode of the burners, grinding fineness and quality of coal, boiler loads, cold air ingress, recirculation of flue gases, water-walls ash deposition and combined effect of different parameters. The predictions show that the NOx emission reduction of up to 30% can be achieved by a proper combustion organization in the case-study furnace, with the flame position control. Impact of combustion modifications on the boiler operation was evaluated by the boiler thermal calculations suggesting that the facility was to be controlled within narrow limits of operation parameters. Such a complex approach to pollutants control enables evaluating alternative solutions to achieve efficient and low emission operation of utility boiler units. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in

  2. Innovative clean coal technology (ICCT): demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NOx) emission from high-sulfur, coal-fired boilers - economic evaluation of commercial-scale SCR applications for utility boilers

    International Nuclear Information System (INIS)

    This report presents the results of an economic evaluation produced as part of the Innovative Clean Coal Technology project, which demonstrated selective catalytic reduction (SCR) technology for reduction of NOx emissions from utility boilers burning U.S. high-sulfur coal. The document includes a commercial-scale capital and O ampersand M cost evaluation of SCR technology applied to a new facility, coal-fired boiler utilizing high-sulfur U.S. coal. The base case presented herein determines the total capital requirement, fixed and variable operating costs, and levelized costs for a new 250-MW pulverized coal utility boiler operating with a 60-percent NOx removal. Sensitivity evaluations are included to demonstrate the variation in cost due to changes in process variables and assumptions. This report also presents the results of a study completed by SCS to determine the cost and technical feasibility of retrofitting SCR technology to selected coal-fired generating units within the Southern electric system

  3. Strength advance design of boiler components for DSS operation

    Energy Technology Data Exchange (ETDEWEB)

    Shimada, Tsuyoshi; Tsuta, Toshio; Yamaji, Seiichi; Miyoshi, Teiichi (Kawasaki Heavy Industries Ltd., Kobe, (Japan))

    1989-08-20

    The thermal power plants in the future are expected to operate under such medium loads as LNG, petroleum and coal burning. As a result, frequent start-ups at night (DSS operation) and week-end stops (WSS operation), etc. are conducted: sliding pressure operation system is adopted to reduce the thermal stress at the turbine and to improve the plant efficiency at partial load operation; this causes a rapid temperture change which gives rise to big thermal stress at various points of the boiler causing wide fatigue damage at the center of the stress. Simultneously, the creep damage at high temperature progresses by time. In order to attain sufficient life for the planned operation mode at the design of various boiler points, improvements have been conducted at internal bore edge of a thick cylinder, shape of the fin end piece, furnace/horizontal flue corner part and the attached metal pieces for enhancing the reliability. 1 ref., 9 figs., 1 tab.

  4. Low excess air operations of oil boilers

    Energy Technology Data Exchange (ETDEWEB)

    Butcher, T.A.; Celebi, Y.; Litzke, Wai Lin [Brookhaven National Labs., Upton, NY (United States)

    1997-09-01

    To quantify the benefits which operation at very low excess air operation may have on heat exchanger fouling BNL has recently started a test project. The test allows simultaneous measurement of fouling rate, flue gas filterable soot, flue gas sulfuric acid content, and flue gas sulfur dioxide.

  5. Review of conditions for reliable boiler operation; Bedingungen fuer einen zuverlaessigen Kesselbetrieb

    Energy Technology Data Exchange (ETDEWEB)

    Stodola, J.

    1999-08-01

    This paper discusses fundamentals of corrosion protection in boilers, different boiler water treatments used by the utility industry to achieve this objective as well as limitations boiler designs may impose on long term boiler performance. The purpose there is to determine whether chemists have the ability to guarantee reliable and problem free operation of any boiler. (orig.) [German] Dieser Artikel diskutiert die Grundlagen des Korrosionsschutzes in Kesseln, die verschiedenen von den Kraftwerken angewandten Kesselwasser-Fahrweisen und die Auswirkung der Kesselauslegung auf das langfristige Kesselverhalten. Es wird ueberlegt, ob Chemiker einen zuverlaessigen und problemfreien Betrieb eines jeden Kessels garantieren koennen. (orig.)

  6. New source performance standards for industrial boilers. Volume 2. Review of industry operating practices

    Energy Technology Data Exchange (ETDEWEB)

    Bryan, R.J.; Weisenberg, I.J.; Wilson, K.

    1980-09-01

    The applicability is evaluated of several possible versions of a revised New Source Performance Standards (NSPS) for industrial boilers to boilers that are operated according to typical industry practices. A survey of operating practices is presented, and it is concluded that an NSPS that includes too high a percent removal requirement for SO/sub 2/ (90%) might be excessively costly and cause operating problems for the industrial operator. More field evaluations of low excess air and low Btu gasification are required to validate these techniques for pollution control under industrial boiler operating conditions. The cost of two small boilers with no SO/sub 2/ controls was less than one large boiler of twice the capacity with SO/sub 2/ controls. The annual cost of operating and maintaining the control system accounted for the difference.

  7. Integrating coal cleaning with pulverized coal and fluidized bed boilers to meet the Clean Air Act Amendment and for new plant construction

    International Nuclear Information System (INIS)

    Integrating coal cleaning into a two boiler, pulverized coal-fired/fluidized bed (PC/FBC) power plant can reduce emissions at low cost for both retrofit projects and new power plants. The technology, because it relies on proven equipment and practices, albeit in a novel context, is low risk and near term. Its low cost makes it particularly suitable to retrofit many of the older coal- fired power plants in the US, and also for retrofitting power plants in the less affluent Eastern European and Asian countries that rely on coal for power generation and need to reduce emission but cannot afford scrubbers. In retrofit applications the technology involves a simple coal cleaning plant and the addition of a small fluidized bed boiler with its steam circuitry integrated into the plant's steam cycle. The clean coal stream will be fired in the existing boiler while the fluidized bed will use the low grade (waste) stream from the coal cleaning plant. This paper reports that this approach is particularly applicable to the many power plants along the Ohio River

  8. Investigations of operation problems at a 200 MWe PF boiler

    OpenAIRE

    Peta Sandile; Toit Chris du; Naidoo Reshendren; Schmitz Walter; Jestin Louis

    2015-01-01

    To minimize oxides of nitrogen (NOx) emission, maximize boiler combustion efficiency, achieve safe and reliable burner combustion, it is crucial to master global boiler and at-the-burner control of fuel and air flows. Non-uniform pulverized fuel (PF) and air flows to burners reduce flame stability and pose risk to boiler safety by risk of reverse flue gas and fuel flow into burners. This paper presents integrated techniques implemented at pilot ESKOM power plants for the determination of glob...

  9. High frequency pneumatic vibrator to clean the heating surfaces of boiler units

    Energy Technology Data Exchange (ETDEWEB)

    Byalik, E.I.; Kulakov, M.M.; Guzenko, S.I.; Vishnevetskii, A.I.

    1977-02-01

    The design, operation, and performance of a high-frequency cooled pneumatic vibrator with directional, i.e., axial agitation, action for removal of external deposits from boiler heating surfaces are described. In comparison with the electric-powered mechanical vibrators widely used at power stations, the pneumatic vibrator with the same driving force creates double the acceleration, has weight of 2 to 3 times less, is safer for operation under conditions of high temperature, moisture and pollution and permits smooth regulation of the frequency of the oscillations, thus avoiding dangerous resonance phenomena in parts of the system subject to vibration. For reliable and efficient operation of the pneumatic vibrator it is necessary to maintain an air pressure ahead of it of not less than 4 kgF/cm/sup 2/. At a vibration plate temperature of over 60/sup 0/C it is necessary to use water cooling of the vibrator housing. (LCL)

  10. Clean Firetube Boiler Waterside Heat Transfer Surfaces, Energy Tips: STEAM, Steam Tip Sheet #7 (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2012-04-01

    A steam energy tip sheet for the Advanced Manufacturing Office (AMO). The prevention of scale formation in firetube boilers can result in substantial energy savings. Scale deposits occur when calcium, magnesium, and silica, commonly found in most water supplies, react to form a continuous layer of material on the waterside of the boiler heat exchange tubes. Scale creates a problem because it typically possesses a thermal conductivity, an order of magnitude less than the corresponding value for bare steel. Even thin layers of scale serve as an effective insulator and retard heat transfer. The result is overheating of boiler tube metal, tube failures, and loss of energy efficiency. Fuel consumption may increase by up to 5% in firetube boilers because of scale. The boilers steam production may be reduced if the firing rate cannot be increased to compensate for the decrease in combustion efficiency. Energy losses as a function of scale thickness and composition are given. Any scale in a boiler is undesirable. The best way to deal with scale is not to let it form in the first place. Prevent scale formation by: (1) Pretreating of boiler makeup water (using water softeners, demineralizers, and reverse osmosis to remove scale-forming minerals); (2) Injecting chemicals into the boiler feedwater; and (3) Adopting proper boiler blowdown practices.

  11. German boiler and pressure vessel codes and standards: materials, manufacture, testing, equipment, erection and operation

    International Nuclear Information System (INIS)

    The methods by which the safety objectives on the operation of steam boilers and pressure vessels in Germany can be reached are set out in Technical Rules which are compiled and established in technical committees. Typical applications are described in the Technical Rules. A chart shows how the laws, provisions and Technical Rules for the sections 'steam boiler plant' and 'pressure vessels' are interlinked. This chapter concentrates on legal aspects, materials, manufacture, testing, erection and operation of boilers and pressure vessels in Germany. (U.K.)

  12. Investigations of operation problems at a 200 MWe PF boiler

    Directory of Open Access Journals (Sweden)

    Peta Sandile

    2015-09-01

    Full Text Available To minimize oxides of nitrogen (NOx emission, maximize boiler combustion efficiency, achieve safe and reliable burner combustion, it is crucial to master global boiler and at-the-burner control of fuel and air flows. Non-uniform pulverized fuel (PF and air flows to burners reduce flame stability and pose risk to boiler safety by risk of reverse flue gas and fuel flow into burners. This paper presents integrated techniques implemented at pilot ESKOM power plants for the determination of global boiler air/flue gas distribution, wind-box air distribution and measures for making uniform the flow being delivered to burners within a wind-box system. This is achieved by Process Flow Modelling, at-the-burner static pressure measurements and CFD characterization. Global boiler mass and energy balances combined with validated site measurements are used in an integrated approach to calculate the total (stoichiometric + excess air mass flow rate required to burn the coal quality being fired, determine the actual quantity of air that flows through the burners and the furnace ingress air. CFD analysis and use of at-the-burner static, total pressure and temperature measurements are utilized in a 2-pronged approach to determine root-causes for burner fires and to evaluate secondary air distribution between burners.

  13. Cleaning of biomass derived product gas for engine applications and for co-firing in PC-boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E.; Staahlberg, P.; Laatikainen-Luntama, J. [VTT Energy, Espoo (Finland). Energy Production Technologies] [and others

    1997-10-01

    The conventional fluidized-bed combustion has become commercially available also to relatively small scale (5 MWe), but this technology has rather low power-to-heat ratio and consequently it`s potential is limited to applications where district or process heat is the main product. Thus, there seems to be a real need to develop more efficient methods for small-scale power production from biomass. Gasification diesel power plant is one alternative for the small-scale power production, which has clearly higher power-to-heat ratio than can be reached in conventional steam cycles. The main technical problem in this process is the gas cleaning from condensable tars. In addition to the diesel-power plants, there are several other interesting applications for atmospheric-pressure clean gas technology. One alternative for cost-effective biomass utilization is co-firing of biomass derived product gas in existing pulverized coal fired boilers (or other types of boilers and furnaces). The aim of the project is to develop dry gas cleaning methods for gasification-diesel power plants and for other atmospheric-pressure applications of biomass and waste gasification. The technical objectives of the project are as follows: To develop and test catalytic gas cleaning methods for engine. To study the removal of problematic ash species of (CFE) gasification with regard to co-combustion of the product gas in PC boilers. To evaluate the technical and economical feasibility of different small-scale power plant concepts based on fixed-bed updraft and circulating fluidized- bed gasification of biomass and waste. (orig.)

  14. 40 CFR Table 3 to Subpart Ddddd of... - Operating Limits for Boilers and Process Heaters With Mercury Emission Limits and Boilers and...

    Science.gov (United States)

    2010-07-01

    ... Process Heaters With Mercury Emission Limits and Boilers and Process Heaters That Choose To Comply With... Heaters With Mercury Emission Limits and Boilers and Process Heaters That Choose To Comply With the... operating limits: If you demonstrate compliance with applicable mercury and/or total selected...

  15. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    Energy Technology Data Exchange (ETDEWEB)

    Ovidiu Marin; Fabienne Chatel-Pelage

    2003-04-01

    This document reviews the work performed during the quarter January-March 2003. The main objectives of the project are: To demonstrate the feasibility of the full-oxy combustion with flue gas recirculation on Babcock & Wilcox's 1.5MW pilot boiler, To measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection strategies, To perform an economical feasibility study, comparing this solution with alternate technologies, and To design a new generation, full oxy-fired boiler. The main objective of this quarter was to initiate the project, primarily the experimental tasks. The contractor and its subcontractors have defined a working plan, and the first tasks have been started. Task 1 (Site Preparation) is now in progress, defining the modifications to be implemented to the boiler and oxygen delivery system. The changes are required in order to overcome some current limitations of the existing system. As part of a previous project carried out in 2002, several changes have already been made on the pilot boiler, including the enrichment of the secondary and tertiary air with oxygen or the replacement of these streams with oxygen-enriched recycled flue gas. A notable modification for the current project involves the replacement of the primary air with oxygen-enriched flue gas. Consequently, the current oxygen supply and flue gas recycle system is being modified to meet this new requirement. Task 2 (Combustion and Emissions Performance Optimization) has been initiated with a preliminary selection of four series of tests to be performed. So far, the project schedule is on-track: site preparation (Task 1) should be completed by August 1st, 2003 and the tests (Task 2) are planned for September-October 2003. The Techno-Economic Study (Task 3) will be initiated in the following quarter.

  16. Advanced, Low/Zero Emission Boiler Design and Operation

    Energy Technology Data Exchange (ETDEWEB)

    Babcock/Wilcox; Illinois State Geological; Worley Parsons; Parsons Infrastructure/Technology Group

    2007-06-30

    In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

  17. Removal of External Deposits on Boiler Tubes

    Directory of Open Access Journals (Sweden)

    C. P. De

    1970-07-01

    Full Text Available The superheater tubes in Port and Starboard boilers were found to have completely clogged by heavy deposits, which on analysis mainly vanadium pentoxide and sodium sulphmatter. The cleaning of the deposits was accomplished by alternate spraying with 15-20 per cent hydrogen peroxide and washing with hot water jets. Over the past two years, since the date of cleaning, the IN ship is operating without any trouble in the boilers.

  18. Flue gas cleaning for co-combustion of waste in biomass boilers 10-25 MW; Roekgasrening vid samfoerbraenning i biobraenslepannor i storleken 10-25 MW

    Energy Technology Data Exchange (ETDEWEB)

    Gyllenhammar, Marianne; Larsson, Sara [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

    2003-11-01

    Incineration of waste fuel in existing biomass boilers in the power range 10-25 MW is not very common in Sweden today. With increasing waste streams it will be interesting to use such fuel also in these types of boilers. This report gives a description of which regulations you have to comply with when you start to burn waste fuel, the increasing costs it will bring, and different types of flue gas cleaning equipment that are available. For existing boilers the EC-directive for incineration of waste will have to be implemented from 2005. Newly built boilers have to implement the directive from the start. The new requirements that have to be met for co-combustion plants are: The flue gas has to have a temperature of 850 deg C or more for at least two seconds in the combustion chamber. Exceptions can be allowed, but then the emission limit for CO for waste combustion must be met. The emission limit will then be 50 mg/Nm{sup 3} at 11 % O{sub 2}. Exceptions can be allowed for fluid-bed combustion if 100 mg/Nm{sup 3} at 11 % O{sub 2} as a hourly average can be met. There has to be a fuel handling system that automatically stops the waste flow if the temperature drops below 850 deg C, or when any of the emission limit values are exceeded. Some operating parameters have to be measured continuously. Emission limit values for dust, TOC, HCl, HF, SO{sub 2}, NO{sub x}, CO, metals, dioxins and furans. Increased documentation, reporting and control. This report has been focusing on how to meet the regulations on emissions to air. Following conclusions have been drawn: To avoid exceeding the limit value for dust emission a bag filter or an electric precipitator will be needed. Multi-cyclones are not enough. If the limit value for dust is met, the limit value of metals will also be met. To avoid exceeding the limit value for chloride a flue gas condenser/scrubbing tower or a dry flue gas cleaning system is needed, if the waste fuel is not very low in chloride. With a low sulphur

  19. VERIFICATION TESTING OF EMISSIONS FROM THE COMBUSTION OF A-55 CLEAN FUELS IN A FIRETUBE BOILER

    Science.gov (United States)

    The report gives results of testing three fuels in a small (732 kW) firetube package boiler to determine emissions of carbon monoxide (CO), nitrogen oxide (NO), particulate matter (PM), and total hydrocarbons (THCs). The tests were part of EPA's Environmental Technology Verificat...

  20. Use of Neural Networks for modeling and predicting boiler's operating performance

    International Nuclear Information System (INIS)

    The need for high boiler operating performance requires the application of improved techniques for the rational use of energy. The analysis presented is guided by an effort to find possibilities for ways energy resources can be used wisely to secure a more efficient final energy supply. However, the biggest challenges are related to the variety and stochastic nature of influencing factors. The paper presents a method for modeling, assessing, and predicting the efficiency of boilers based on measured operating performance. The method utilizes a neural network approach to analyze and predict boiler efficiency and also to discover possibilities for enhancing efficiency. The analysis is based on energy surveys of 65 randomly selected boilers located at over 50 sites in the northern province of Serbia. These surveys included a representative range of industrial, public and commercial users of steam and hot water. The sample covered approximately 25% of all boilers in the province and yielded reliable and relevant results. By creating a database combined with soft computing assistance a wide range of possibilities are created for identifying and assessing factors of influence and making a critical evaluation of practices used on the supply side as a source of identified inefficiency. -- Highlights: ► We develop the model for assessing and predicting efficiency of boilers. ► The method implies the use of Artificial Neural Network approach for analysis. ► The results obtained correspond well to collected and measured data. ► Findings confirm and present good abilities of preventive or proactive approach. ► Analysis reveals and specifies opportunities for increasing efficiency of boilers.

  1. Analysis of Boiler Operational Variables Prior to Tube Leakage Fault by Artificial Intelligent System

    Directory of Open Access Journals (Sweden)

    Al-Kayiem Hussain H.

    2014-07-01

    Full Text Available Steam boilers are considered as a core of any steam power plant. Boilers are subjected to various types of trips leading to shut down of the entire plant. The tube leakage is the worse among the common boiler faults, where the shutdown period lasts for around four to five days. This paper describes the rules of the Artificial Intelligent Systems to diagnosis the boiler variables prior to tube leakage occurrence. An Intelligent system based on Artificial Neural Network was designed and coded in MATLAB environment. The ANN was trained and validated using real site data acquired from coal fired power plant in Malaysia. Ninety three boiler operational variables were identified for the present investigation based on the plant operator experience. Various neural networks topology combinations were investigated. The results showed that the NN with two hidden layers performed better than one hidden layer using Levenberg-Maquardt training algorithm. Moreover, it was noticed that hyperbolic tangent function for input and output nodes performed better than other activation function types.

  2. Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

    OpenAIRE

    Belošević Srđan V.; Tomanović Ivan D.; Crnomarković Nenad Đ.; Milićević Aleksandar R.; Tucaković Dragan R.

    2016-01-01

    Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by c...

  3. LHC abort gap cleaning studies during luminosity operation

    CERN Document Server

    Bartmann, W; Bracco, C; Bravin, E; Goddard, B; Höfle, W; Jacquet, D; Jeff, A; Kain, V; Meddahi, M; Roncarolo, F; Uythoven, J; Valuch, D; Gianfelice-Wendt, E

    2012-01-01

    The presence of significant intensities of un-bunched beam is a potentially serious issue in the LHC. Procedures using damper kickers for cleaning both the Abort Gap (AG) and the buckets targeted for injection, are currently in operation at flat bottom. Recent observations of relatively high population of the AG during physics runs brought up the need for AG cleaning during luminosity operation. In this paper the results of experimental studies performed in October 2011 are presented.

  4. Effect of combustion catalyst on the operation efficiency of steam boilers

    Science.gov (United States)

    Kapustyanskii, A. A.

    2014-09-01

    The state of the energy market of the Ukraine is analyzed. The priority of using local, low-grade solid fuel according to its flame combustion in power boilers of thermal power plants and heat and power plants in the short-term perspective is proven. Data of expert tests of boilers of TPP-210A, BKZ-160-100, BKZ-210-140, Ep-670-140, and TGM-84 models with the investigation of the effect of the addition of combustion catalyst into primary air duct on their operation efficiency are represented. Positive results are attained by burning the anthracite culm or its mixture with lean coal in all range of operating loads of boilers investigated. The possibility to eliminate the consumption of "backlighting" high-reactive fuel (natural gas or fuel oil) and to operate at steam loads below the technical minimum in the case of burning nonproject coal is given. Problems of the normalization of liquid slag run-out without closing the boiler taphole are solved.

  5. AVESTAR Center for clean energy plant operators of the future

    Energy Technology Data Exchange (ETDEWEB)

    Zitney, S.

    2012-01-01

    Clean energy plants in the modern grid era will increasingly exploit carbon capture, utilization, and storage (CCUS), fuel/product flexibility, and load following. Integrated power/process plants will require next generation of well-trained engineering and operations professionals. High-fidelity dynamic simulators are well suited for training, education, and R&D on clean energy plant operations. Combining Operator Training System (OTS) with 3D virtual Immersive Training System (ITS) enables simultaneous training of control room and plant field operators of the future. Strong collaboration between industry, academia, and government is required to address advanced R&D challenges. AVESTAR Center brings together simulation technology and world-class expertise focused on accelerating development of clean energy plants and operators of the future.

  6. Condensator cleaning device and operation method therefor

    International Nuclear Information System (INIS)

    In a BWR type power generating facility, an iodine removing filter is disposed to the exhaustion side of a condensator vacuum pump for exhausting gases in a turbine condensator. After shutting down a plant, a condensator vacuum breakable valve is opened, and air is supplied to the condensator to reach atmospheric pressure. Then, the vacuum breakable valve is closed, a vacuum pump is operated to evacuate the inside of the condensator. The air at the top end of a secondary pipeline and equipments expands in association with the pressure reduction, so that radioactive iodine in the pipelines and equipments flows out to a gas phase of the condensator. During evacuating operation of the condensator, predetermined valves are operated so that exhausted gases from the vacuum pump pass through the iodine removing filter. The radioactive iodine discharged from the condensator is adsorbed to the iodine removing filter, and then it is released from an exhaustion pipe. Then, the vacuum breakable valve is opened again, and the condensator and equipments of the secondary pipeline are brought to the state of atmospheric pressure. (I.N.)

  7. Developments and operational experience with ceramic boiler wall protection systems in fluidised bed boilers; Entwicklungen und Betriebserfahrungen mit keramischen Rohrwandschutzsystemen in der Wirbelschicht

    Energy Technology Data Exchange (ETDEWEB)

    Horn, Markus [Juenger + Graeter GmbH, Schwetzingen (Germany); Roschek, Dirk; Ipsen, Christoph [Stadtwerke Flensburg GmbH, Flensburg (Germany)

    2013-02-01

    More alternative fuels, such as biomass, refuse derived fuels, sewage sludge, meat and bone meal etc. are being used in conventional CFB power plants originally designed for coal combustion. However, co-combustion of these materials causes problems which are not always advantageous for continuous plant operation, i.e. mostly substantially higher fouling susceptibility of the plants was noticed. In some cases even a far greater tendency to boiler damage was observed as result of corrosion, erosion, and mechanical effects. Based on these constraints, the cooperation between Stadtwerke Flensburg and Juenger+Graeter (J+G) resulted in the development of a ceramic boiler wall protection system which would significantly reduce the susceptibility to boiler damage in the combustion chamber.

  8. MEMS-Based Boiler Operation from Low Temperature Heat Transfer and Thermal Scavenging

    OpenAIRE

    Leland Weiss; Christopher Champagne; Emmanuel Ogbonnaya; Suvhashis Thapa

    2012-01-01

    Increasing world-wide energy use and growing population growth presents a critical need for enhanced energy efficiency and sustainability. One method to address this issue is via waste heat scavenging. In this approach, thermal energy that is normally expelled to the environment is transferred to a secondary device to produce useful power output. This paper investigates a novel MEMS-based boiler designed to operate as part of a small-scale energy scavenging system. For the first time, fabrica...

  9. At last, an affordable commercial boiler that burns wet biomass as cleanly as oil and gas

    International Nuclear Information System (INIS)

    Over the past 16 years, Northern Light Research and Development has built 11 highly efficient and clean burning biomass combustion systems. Official emissions testing, by Bonneville/EPA, of a residential-size prototype showed that green wood can be burned as cleanly as gas and oil. Particulate emissions were 0.228 grams per hour, 1/33rd of the 1990 EPA non-catalytic woodstove laboratory emissions standard (using well-seasoned lumber), 1/65th of the average state-of-the-art catalytic woodstove emissions in recent field studies, and 1/3 of the cleanest pellet burner yet tested. This particulate emissions level is 0.0076 grains/dry standard cubic foot, one quarter of Washington's stringent Best Available Control Technology standard, which is attainable with present systems only by installing expensive cyclone separators, bag-house filters, and electrostatic precipitators. The prototype described above was tested with no stack clean-up equipment, electric fans or controls. In the same test, carbon monoxide emissions over a two hour test period were four parts per million, which is 1/7500th of the Federal Auto Emissions standard, 1/100th of the gas industry's standard for 'CO-Free Combustion,' and 1/2 of the EPA's standard for acceptable 24 hours indoor air quality

  10. Thermalhydraulic assessment of the Pickering NGS 'B' feed and bleed system for the hot boiler chemical clean (Siemens Process)

    International Nuclear Information System (INIS)

    The Hot Boiler Chemical Clean (HBCC) process from Siemens, to be used in PNGS, requires that the Heat Transport System (HTS) temperature be maintained in the range 160 to 170 oC for several days. To achieve these thermalhydraulic condition, the core decay power and the pump power of the main circulating pumps in a 3-3 configuration are employed to warm up the HTS from approximately 38 oC to 170 oC. At this point, high Bleed bias is applied to the signal of the HTS pressure controller to provide high Feed and Bleed flows, which are used to control the HTS temperature by means of the Bleed Cooler. To address any concern posed by these infrequently used HTS thermalhydraulic conditions, a detailed thermalhydraulic model of the Feed and Bleed System, that also includes the Gland Supply, Gland Return and Purification systems, was developed for the TUF code to determine the suitability of the Feed and Bleed System to conduct the HBCC. The model was then used to estimate the parameters such as Feed and Bleed flows, valve openings, pressure and temperature distributions throughout the Feed and Bleed System required for the application of HBCC. (author)

  11. 260t/h circulating fluidized bed boiler cleaning practices%260t/h循环流化床锅炉清洗实践

    Institute of Scientific and Technical Information of China (English)

    吴新汩; 杨次雄

    2012-01-01

    This paper circulating fluidized bed boiler(CFB) boiler water system new cleaning purposes,washing circuit set,get ready to work before cleaning,washing steps,the cleaning process of testing,cleaning quality assessment for a specific discussion.%本文对循环流化床锅炉(CFB)新建锅炉汽水系统的清洗目的、清洗回路的设置、清洗前得准备工作、清洗步骤、清洗过程的检测、清洗质量的评定进行了具体的论述。

  12. Innovative clean coal technology (ICCT): demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emission from high-sulfur, coal-fired boilers - economic evaluation of commercial-scale SCR applications for utility boilers

    Energy Technology Data Exchange (ETDEWEB)

    Healy, E.C.; Maxwell, J.D.; Hinton, W.S.

    1996-09-01

    This report presents the results of an economic evaluation produced as part of the Innovative Clean Coal Technology project, which demonstrated selective catalytic reduction (SCR) technology for reduction of NO{sub x} emissions from utility boilers burning U.S. high-sulfur coal. The document includes a commercial-scale capital and O&M cost evaluation of SCR technology applied to a new facility, coal-fired boiler utilizing high-sulfur U.S. coal. The base case presented herein determines the total capital requirement, fixed and variable operating costs, and levelized costs for a new 250-MW pulverized coal utility boiler operating with a 60-percent NO{sub x} removal. Sensitivity evaluations are included to demonstrate the variation in cost due to changes in process variables and assumptions. This report also presents the results of a study completed by SCS to determine the cost and technical feasibility of retrofitting SCR technology to selected coal-fired generating units within the Southern electric system.

  13. Effect of a condensation utilizer on the operation of steam and hot-water gas-fired boilers

    Science.gov (United States)

    Ionkin, I. L.; Ragutkin, A. V.; Roslyakov, P. V.; Supranov, V. M.; Zaichenko, M. N.; Luning, B.

    2015-05-01

    Various designs for condensation utilizers of the low-grade heat of furnace gases that are constructed based on an open-type heat exchanger are considered. Computational investigations are carried out for the effect of the condensation utilizer with tempering and moistening of air on the operation of steam and hot-water boilers burning natural gas. The investigations are performed based on the predeveloped adequate calculating models of the steam and hot-water boilers in a Boiler Designer program complex. Investigation results for TGM-96B and PTVM-120 boilers are given. The enhancement of the operation efficiency of the condensation utilizer can be attained using a design with tempering and moistening of air supplied to combustion that results in an insignificant increase in the temperature of waste gases. This has no effect on the total operation efficiency of the boiler and the condenser unit, because additional losses with waste gases are compensated owing to the operation of the last. The tempering and moistening of air provide a substantial decrease in the temperature in the zone of active combustion and shortening the nitrogen oxide emission. The computational investigations show that the premoistening of air supplied to combustion makes the technical and economic efficiency of boilers operating with the Condensation Utilizer no worse.

  14. COST BENEFITS ASSOCIATED WITH THE USE OF PHYSICALLY CLEANED COAL

    Science.gov (United States)

    The report identifies and quantifies several benefits associated with the use of physically cleaned coal in the operation of utility electric power plants. The benefits occur in: coal and ash handling, boiler operation, and gas handling and cleaning. Cleaning removes sulfur from ...

  15. Design and operation of 1,000 MW coal fired boiler

    International Nuclear Information System (INIS)

    In June 1990, a 1,000 MW coal fired boiler, the largest capacity of its sort in Japan as well as Danes and Desex systems went into commercial operation after the commissioning trial operation at No. 1 Unit of Matsuura Thermal Power Station of the Electric Power Development Co., Ltd. The plant was constructed with an eye to stabilizing power supplies for the use of extensive areas and facilitating the diversification of energy resources, by utilizing, as its staple fuel, different kinds of imported coals with a variety of mineral characteristics. It is now satisfactorily operating with the most up-to-date technology introduced not only to enhance the system's reliability, efficiency, and operability but also to strengthen the environmental protection-- oriented capability. This paper introduces the design concept and trial operation performance of NOx control technologies in which the most advanced environmental control technologies have been integrated

  16. AVESTAR Center for Operational Excellence of Clean Energy Plants

    Energy Technology Data Exchange (ETDEWEB)

    Zitney, Stephen

    2012-01-01

    To address challenges in attaining operational excellence for clean energy plants, the U.S. Department of Energy's National Energy Technology Laboratory has launched a world-class facility for Advanced Virtual Energy Simulation Training and Research (AVESTAR{trademark}). The AVESTAR Center brings together state-of-the-art, real time,high-fidelity dynamic simulators with operator training systems and 3D virtual immersive training systems into an integrated energy plant and control room environment. This presentation will highlight the AVESTAR Center simulators, facilities, and comprehensive training, education, and research programs focused on the operation and control of high-efficiency, near-zero-emission energy plants.

  17. AVESTAR Center for Operational Excellence of Clean Energy Plants

    Energy Technology Data Exchange (ETDEWEB)

    Zitney, Stephen

    2012-05-01

    To address challenges in attaining operational excellence for clean energy plants, the U.S.Department of Energy’s National Energy Technology Laboratory has launched a world-class facility for Advanced Virtual Energy Simulation Training and Research (AVESTAR™). The AVESTAR Center brings together state-of-the-art, real time,high-fidelity dynamic simulators with operator training systems and 3D virtual immersive training systems into an integrated energy plant and control room environment. This presentation will highlight the AVESTAR Center simulators, facilities, and comprehensive training, education, and research programs focused on the operation and control of high-efficiency, near-zero-emission energy plants.

  18. Remaining Life Analysis of Boiler Tubes on Behalf of Hoop Stresses Produced During Operation of Power Plant

    Directory of Open Access Journals (Sweden)

    Mohd. Zeeshan Gauri

    2014-07-01

    Full Text Available Boiler tube material plays an important role in efficient power generation from a fossil fuel power plant. In order to meet out the gap between fluids to increase heat available per unit mass flow of steam. Waste heat utilization phenomenon is a big challenge on fossil fuel power plants as after use of high grade coal in thermal power plants the efficiency of power plants is not at the level of required value. Clean and efficient power generation with economical aspects is the basic need of growing power generation plants to justify the quality of power and clean power generation. Life analysis technique to calculate remaining life of boiler tubes at critical zones of high temperature requires much attention and is an important hypothesis in research field. Generation of repetitive and fluctuating stress during flow of high temperature and pressure fluid require proper attention on the methodology to be used to calculate the efficiency of system and absorption efficiency of tube material. In this paper complete mathematical analysis of boiler tubes is conducted for calculation of remaining life of boiler tubes, Hoop stress values are calculated and used with mathematical tool to calculate the efficiency. Hoop stress based calculation of efficiency is more reliable and may give more accurate and practical aspects based results.

  19. Operation corrosion test of austenitic steel bends for supercritical coal boilers

    Directory of Open Access Journals (Sweden)

    Cizner J.

    2016-03-01

    Full Text Available Corrosion tests of both annealed and not annealed bends of HR3C and S304H steels in operation conditions of black and brown coal combustion boilers in EPRU and EDE. After a long-term exposure, the samples were assessed gravimetrically and metallographically. The comparison of annealed and unannealed states showed higher corrosion rates in the annealed state; corrosion of the sample surface did not essentially differ for compression and tensile parts of the beams. Detailed assessment of both steels is described in detail in this study.

  20. Remaining Life Analysis of Boiler Tubes on Behalf of Hoop Stresses Produced During Operation of Power Plant

    OpenAIRE

    Mohd. Zeeshan Gauri; Kavita Sankhala

    2014-01-01

    Boiler tube material plays an important role in efficient power generation from a fossil fuel power plant. In order to meet out the gap between fluids to increase heat available per unit mass flow of steam. Waste heat utilization phenomenon is a big challenge on fossil fuel power plants as after use of high grade coal in thermal power plants the efficiency of power plants is not at the level of required value. Clean and efficient power generation with economical aspects is the...

  1. Analysis of Boiler Operational Variables Prior to Tube Leakage Fault by Artificial Intelligent System

    OpenAIRE

    Al-Kayiem Hussain H.; Al-Naimi Firas B. I.; Amat Wan N. Bt Wan

    2014-01-01

    Steam boilers are considered as a core of any steam power plant. Boilers are subjected to various types of trips leading to shut down of the entire plant. The tube leakage is the worse among the common boiler faults, where the shutdown period lasts for around four to five days. This paper describes the rules of the Artificial Intelligent Systems to diagnosis the boiler variables prior to tube leakage occurrence. An Intelligent system based on Artificial Neural Network was designed and coded i...

  2. Design, construction and operating experience of boilers at Wylfa power station

    International Nuclear Information System (INIS)

    The report will describe the boilers, but will emphasise the problems encountered and the solutions. The boilers are 'once through' with start up drums. Some redundancy was provided but this advantage was lost due to downrating of gas temperature. The boilers are carbon steel suspended plattens (992 per reactor) tightly packed in the annular space between the core shielding and the spherical wall of the pressure vessel. This construction denies access to repair tube leaks. when a leak occurs the faulty platten has to be plugged off. This is done with the reactor at 60% power. The process will be described. Reactor 1 commenced operation in 1971, Reactor 2 in June 1971. Between 1972 and May 1984 21 leaks occurred which resulted in a major shutdown for investigation. This revealed the leaks were caused by gas flow induced vibration resulting in fretting of tubes in clips. Restraints and additional clamps were fitted. This has been successful but the modifications were extensive and in very difficult working conditions, the Reactor being shut down until May 1976. A family of leaks adjacent to personnel access ways commenced in Reactor 1 in 1975 which was later identified as erosion/corrosion on the water/steam side caused by the feed flow instability. This problem is common to both Reactors. Various modifications have been applied. Redistribution of feed flow using orifice plates and ferrules was only temporarily successful. Following extensive rig testing the feed water has been dosed with amino methyl proponal (AMP) since September 1983 with an immediate and sustained reduction in the leak rate. The amine provides protection through the steam/water phase. Rig testing continues to attain a better understanding of the erosion/corrosion. (author)

  3. Cleaning of biomass derived product gas for engine applications and for co-firing in PC-boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E.; Staahlberg, P. [VTT Energy, Espoo (Finland). Energy Production Technologies

    1997-12-01

    The main constituents rendering the engine use of gas produced from biomass are the tar content of the gases (condensing hydrocarbons), which cause problems for pipings, nozzles, and control of combustion. Purification methods, based on catalytic cracking of tars are investigated in the research in order to eliminate these problems. The target of the project is to demonstrate the developed gasification/gas purification process with engine test using PDU-scale equipment. Impurities of biomasses and biomass wastes (alkalis, chlorine, heavy metals), and the ash melting properties restrict in many cases the combined utilisation of biomasses and coal in power plant boilers. The second main task of this research is to investigate the removal of the problematic gas and ash components from the product gas. The sufficient degree of purification should be achieved by as simple and as cheap purification methods as possible. The main tasks of the first year of the project were (a) determination of the dimensioning characteristics of ambient pressure PDU scale cell-catalyst reactor (tests with laboratory-scale equipment), designing and construction of the reactor, (b) to investigate the operation of a cell-catalyst in purification of pre-cracked down-draft gasification gas, (c) acquisition of dimensioning data for dolomite-cracker based on fluidized bed principle, and (d) gasification of the Dutch building demolition waste and Danish straw, and the purification tests with the gases

  4. Method and algorithm of ranking boiler plants at block electric power stations by the criterion of operation reliability and profitability

    Science.gov (United States)

    Farhadzadeh, E. M.; Muradaliyev, A. Z.; Farzaliyev, Y. Z.

    2015-10-01

    A method and an algorithm of ranking of boiler installations based on their technical and economic indicators are proposed. One of the basic conditions for ranking is the independence of technical and economic indicators. The assessment of their interrelation was carried out with respect to the correlation rate. The analysis of calculation data has shown that the interrelation stability with respect to the value and sign persists only for those indicators that have an evident relationship between each other. One of the calculation steps is the normalization of quantitative estimates of technical and economic indicators, which makes it possible to eliminate differences in dimensions and indicator units. The analysis of the known methods of normalization has allowed one to recommend the relative deviation from the average value as a normalized value and to use the arithmetic mean of the normalized values of independent indicators of each boiler installation as an integrated index of performance reliability and profitability. The fundamental differences from the existing approach to assess the "weak components" of a boiler installation and the quality of monitoring of its operating regimes are that the given approach takes into account the reliability and profitability of the operation of all other analogous boiler installations of an electric power station; it also implements competing elements with respect to the quality of control among the operating personnel of separate boiler installations and is aimed at encouraging an increased quality of maintenance and repairs.

  5. The creep life of superheater and reheater tubes under varying pressure conditions in operational boilers

    International Nuclear Information System (INIS)

    The first of each manufacturer's 500 MW boilers supplied to the CEGB (Central Electricity Generating Board) have been subjected to an extensive programme of tests for performance optimization and safe operation. Around 250 thermocouples on superheater and reheater tubes have in each case been monitored as part of the exercise. The readings are corrected and used to compute creep rupture damage based on internationally agreed stress rupture data and a simple cumulative damage concept. Comparison of the design creep rupture life and the cumulative life consumed has in several applications been invaluable in influencing operating procedures and arranging tube modifications or replacements, so that loss of generation by creep rupture failure is minimized. (author)

  6. Boiler MACT Technical Assistance (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2012-03-01

    Fact sheet describing the changes to Environmental Protection Act process standards. The DOE will offer technical assistance to ensure that major sources burning coal and oil have information on cost-effective, clean energy strategies for compliance, and to promote cleaner, more efficient boiler burning to cut harmful pollution and reduce operational costs. The U.S. Environmental Protection Agency (EPA) is expected to finalize the reconsideration process for its Clean Air Act pollution standards National Emissions Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters (known as Boiler Maximum Achievable Control Technology (MACT)), in Spring 2012. This rule applies to large and small boilers in a wide range of industrial facilities and institutions. The U.S. Department of Energy (DOE) will offer technical assistance to ensure that major sources burning coal or oil have information on cost-effective clean energy strategies for compliance, including combined heat and power, and to promote cleaner, more efficient boilers to cut harmful pollution and reduce operational costs.

  7. Measure Guideline: Condensing Boilers-Optimizing Efficiency and Response Time During Setback Operation

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L. [Consortium for Advanced Residential Buildings (CARB), Norwalk, CT (United States)

    2014-02-01

    Conventional wisdom surrounding space heating has consistently stated two things: size the mechanical systems to the heating loads, and setting the thermostat back at night will result in energy savings. The problem is these two recommendations oppose each other. A system that is properly sized to the heating load will not have the extra capacity necessary to recover from a thermostat setback, especially at design conditions. The implication of this is that, for setback to be successfully implemented, the heating system must be oversized. This issue is exacerbated further when an outdoor reset control is used with a condensing boiler, because not only is the system matched to the load at design, the outdoor reset control matches the output to the load under varying outdoor temperatures. Under these circumstances, the home may never recover from setback. Special controls to bypass the outdoor reset sensor are then needed. Properly designing a hydronic system for setback operation can be accomplished but depends on several factors. The first step is to determine the appropriateness of setback for a particular project. This is followed by proper sizing of the boiler and baseboard to ensure the needed capacity can be met. Finally, control settings must be chosen that result in the most efficient and responsive performance. This guide provides step-by-step instructions for heating contractors and hydronic designers for selecting the proper control settings to maximize system performance and improve response time when using a thermostat setback.

  8. Measure Guideline: Condensing Boilers - Optimizing Efficiency and Response Time During Setback Operation

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L.

    2014-02-01

    Conventional wisdom surrounding space heating has told us a couple of things consistently for several years now: size the mechanical systems to the heating loads and setting the thermostat back at night will result in energy savings. The problem is these two recommendations oppose each other. A system that is properly sized to the heating load will not have the extra capacity necessary to recover from a thermostat setback, especially at design conditions. The implication of this is that, for setback to be successfully implemented, the heating system must be oversized. This issue is exacerbated further when an outdoor reset control is used with a condensing boiler, because not only is the system matched to the load at design, the outdoor reset control matches the output to the load under varying outdoor temperatures. Under these circumstances, the home may never recover from setback. Special controls to bypass the outdoor reset sensor are then needed. Properly designing a hydronic system for setback operation can be accomplished but depends on several factors. Determining the appropriateness of setback for a particular project is the first step. This is followed by proper sizing of the boiler and baseboard to ensure the needed capacity can be met. Finally, control settings must be chosen that result in the most efficient and responsive performance. This guide provides step by step instructions for heating contractors and hydronic designers for selecting the proper control settings to maximize system performance and improve response time when using a thermostat setback.

  9. Demonstration of advanced combustion NO(sub X) control techniques for a wall-fired boiler. Project performance summary, Clean Coal Technology Demonstration Program

    International Nuclear Information System (INIS)

    The project represents a landmark assessment of the potential of low-NO(sub x) burners, advanced overtire air, and neural-network control systems to reduce NO(sub x) emissions within the bounds of acceptable dry-bottom, wall-fired boiler performance. Such boilers were targeted under the Clean Air Act Amendments of 1990 (CAAA). Testing provided valuable input to the Environmental Protection Agency ruling issued in March 1994, which set NO(sub x) emission limits for ''Group 1'' wall-fired boilers at 0.5 lb/10(sup 6) Btu to be met by January 1996. The resultant comprehensive database served to assist utilities in effectively implementing CAAA compliance. The project is part of the U.S. Department of Energy's Clean Coal Technology Demonstration Program established to address energy and environmental concerns related to coal use. Five nationally competed solicitations sought cost-shared partnerships with industry to accelerate commercialization of the most advanced coal-based power generation and pollution control technologies. The Program, valued at over$5 billion, has leveraged federal funding twofold through the resultant partnerships encompassing utilities, technology developers, state governments, and research organizations. This project was one of 16 selected in May 1988 from 55 proposals submitted in response to the Program's second solicitation. Southern Company Services, Inc. (SCS) conducted a comprehensive evaluation of the effects of Foster Wheeler Energy Corporation's (FWEC) advanced overfire air (AOFA), low-NO(sub x) burners (LNB), and LNB/AOFA on wall-fired boiler NO(sub x) emissions and other combustion parameters. SCS also evaluated the effectiveness of an advanced on-line optimization system, the Generic NO(sub x) Control Intelligent System (GNOCIS). Over a six-year period, SCS carried out testing at Georgia Power Company's 500-MWe Plant Hammond Unit 4 in Coosa, Georgia. Tests proceeded in a logical sequence using rigorous statistical analyses to

  10. Performance of a domestic pellet boiler as a function of operational loads: Part-2

    Energy Technology Data Exchange (ETDEWEB)

    Verma, V.K.; De Ruyck, J. [Department Mechanical Engineering, Faculty of Engineering, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussel (Belgium); Bram, S. [Department Mechanical Engineering, Faculty of Engineering, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussel (Belgium); Department of Industrial Sciences and Technology, Erasmushogeschool Brussel, Nijverheidskaai 170, 1070 Brussel (Belgium); Gauthier, G. [Unite de Thermodynamique et Turbomachines (TERM), Universite Catholique de Louvain (U.C.L.), 1348 Louvain-la-Neuve (Belgium)

    2011-01-15

    Emissions and efficiency of a pellet boiler (40 kW) at nominal load were compared with emissions and efficiency at reduced load, while fired with six biomass pellets. The pellets include reed canary grass (Phalaris arundinacea), pectin waste from citrus shells (Citrus reticulata), sunflower husk (Helianthus annuus), peat, wheat straw (Triticum aestivum) and wood pellets. The measurements of emissions comprised of carbon monoxide (CO), nitrogen oxides (NO{sub x}), sulphur oxides (SO{sub x}) and flue dust mass concentrations (using DINplus and isokinetic sampling techniques). Emissions varied as a function of operational loads, for each type of pellets. The CO emissions were insignificant with reed canary grass (RCG), citrus pectin waste (CPW) and straw pellets at nominal load, however, at reduced load same pellets emitted 1.9, 4.0 and 7.4 times higher CO than wood pellets, respectively. Peat pellets emitted maximum CO at nominal load (4221.1 mgNm{sup -3}, 12.6 times higher than wood pellets) however; at reduced load CO emission was insignificant. The highest NO{sub x} emissions were reported with CPW, which were 3.4 and 4.6 times higher than wood pellets at nominal load and reduced load, respectively. Dust emissions were highest with sunflower husk and lowest with RCG pellets, at both operational modes. The best performance was reported with wood pellets, followed by RCG and pectin pellets, however, wood pellets combustion emitted 1.7 and 2.0 times higher dust{sub DINplus} than RCG at nominal and reduced loads, respectively. Not only fuel specific combustion optimization but also operational load specific optimization is essential for efficient use of agro-pellets in this type of boilers. (author)

  11. THREE-STAGE COMBUSTION (REBURNING) ON A FULL SCALE OPERATING BOILER IN THE U.S.S.R.

    Science.gov (United States)

    The report gives results of a program to complete preliminary design of a three- stage combustion (reburn) system for nitrogen oxide (NOx) emissions control on an operating boiler in the U. S.S. R. he program to design the reburn system consisted of five tasks: visiting the Ladyz...

  12. Connection Between Internal Structural Stresses of the Ist and the IInd kind and Operational Reliability of the Boiler Heating Surface

    Science.gov (United States)

    Lyubimova, Lyudmila; Tabakaev, Roman; Tashlykov, Alexander; Zavorin, Alexander; Zyubanov, Vadim

    2016-02-01

    This paper presents new approaches to solving problems of forecasting the life of heating surface of boilers, based on an analysis of internal structural stresses of the first and second kind that could affect the intragranular and intergranular strength and reliability of the pipeline in continuous operation by making it work without damage by preventing the disclosure of zone cracks.

  13. Connection Between Internal Structural Stresses of the Ist and the IInd kind and Operational Reliability of the Boiler Heating Surface

    Directory of Open Access Journals (Sweden)

    Lyubimova Lyudmila

    2016-01-01

    Full Text Available This paper presents new approaches to solving problems of forecasting the life of heating surface of boilers, based on an analysis of internal structural stresses of the first and second kind that could affect the intragranular and intergranular strength and reliability of the pipeline in continuous operation by making it work without damage by preventing the disclosure of zone cracks.

  14. Guide to Combined Heat and Power Systems for Boiler Owners and Operators

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2004-08-19

    Combined heat and power (CHP) or cogeneration is the sequential production of two forms of useful energy from a single fuel source. In most CHP applications, chemical energy in fuel is converted to both mechanical and thermal energy. The mechanical energy is generally used to generate electricity, while the thermal energy or heat is used to produce steam, hot water, or hot air. Depending on the application, CHP is referred to by various names including Building Cooling, Heating, and Power (BCHP); Cooling, Heating, and Power for Buildings (CHPB); Combined Cooling, Heating, and Power (CCHP); Integrated Energy Systems (IES), or Distributed Energy Resources (DER). The principal technical advantage of a CHP system is its ability to extract more useful energy from fuel compared to traditional energy systems such as conventional power plants that only generate electricity and industrial boiler systems that only produce steam or hot water for process applications. By using fuel energy for both power and heat production, CHP systems can be very energy efficient and have the potential to produce electricity below the price charged by the local power provider. Another important incentive for applying cogeneration technology is to reduce or eliminate dependency on the electrical grid. For some industrial processes, the consequences of losing power for even a short period of time are unacceptable. The primary objective of the guide is to present information needed to evaluate the viability of cogeneration for new or existing industrial, commercial, and institutional (ICI) boiler installations and to make informed CHP equipment selection decisions. Information presented is meant to help boiler owners and operators understand the potential benefits derived from implementing a CHP project and recognize opportunities for successful application of cogeneration technology. Topics covered in the guide follow: (1) an overview of cogeneration technology with discussions about benefits

  15. Review of biomass fired space heating/domestic hot water boilers' application, operation and design parameters

    International Nuclear Information System (INIS)

    Monitoring exercises have been carried out for ETSU, by a number of contractors, on a number of wood fired heating schemes; feasibility studies on proposed schemes have also been carried out. Monitoring reports and feasibility studies have been reviewed to try and establish the suitability and economic viability of the various types of plant used (or proposed) and their application. Of the sixteen schemes reviewed just over 30% showed a reasonable return on the incremental capital cost of plant compared to gas oil fired plant. These schemes had one or more of the following attributes: - Low wood fuel cost -Long operating hours -Relatively low incremental capital cost of wood plant over gas oil plant. Small systems with low operating hours (e.g. short weekday occupancy premises, like schools) and relatively high incremental operating and maintenance costs and capital costs exhibited no advantage over equivalent fossil fuel fired plant. The unit fuel cost advantage to wood, in these cases, was insufficient to outweigh the increased O and M and capital costs, because of the comparatively low annual fuel consumption. Most of the plants reviewed had low thermal efficiencies due to the simplicity of the fuel to air control systems and the wide range of heating demand over which they had to operate. The former can be increased by improved combustion control systems and the latter by correct sizing of boilers and/or the installation of hybrid systems. (Author)

  16. Questions and answers for boiler operation technique; 5. enl. and rev. ed.; Fragen und Antworten zur Kesselbetriebstechnik. Ein Lehrbuch fuer Teilnehmer an Ausbildungslehrgaengen fuer Kesselwaerter und fuer Studierende

    Energy Technology Data Exchange (ETDEWEB)

    Mayr, F. [ed.; Gritsch, T.; Hoehenberger, L.; Kisskalt, H.; Linke, W.; Stumpf, H.

    1998-10-01

    The question and answer method continues to be the best of learning. The person in the firm who has to deal with boilers must have reliable knowledge available, for safety reasons. Therefore TUeV employees developed the book `Questions and answers for boiler operation technique`. It is a sensible supplement to the `Handbook of boiler operation technique`. One suspects that the authors hold boiler maintenance courses and know everyday operation as experts. The 832 questions and answers developed by them are taken from practice. They quickly lead the reader to central areas of knowledge. The book is divided into twelve chapters, which deal with the following subjects: Units and basic physical terms, heat technology, types of boilers and boiler plant for the low, medium and high temperature range, safety and additional equipment for boiler operation, firing, feedwater and boiler water, environmental protection, maintenance of boiler plant, faults on boiler plant, boiler operation, damage, repairs, legal and other regulations. (orig.) [Deutsch] Nach wie vor gilt das Frage- und Antwortspiel als die beste Lernmethode. Der Mann im Betrieb, der mit Kesseln umzugehen hat, muss schon aus Sicherheitsgruenden ueber ein verlaesslich abrufbereites Wissen verfuegen. Deshalb entwickelten Mitarbeiter des TUeV das Buch `Fragen und Antworten zur Kesselbetriebstechnik`. Es ist die sinnvolle Ergaenzung zu dem `Handbuch der Kesselbetriebstechnik`. Man spuert, dass die Autoren selbst Kesselwaerterlehrgaenge halten und als Sachverstaendige den Betriebsalltag kennen. Die von ihnen entwickelten 832 Fragen und Antworten sind aus der Praxis entnommen. Sie fuehren den Leser schnell auf die zentralen Wissensbereiche. Das Buch gliedert sich in zwoelf Kapitel, die folgende Themen behandeln: Masseinheiten und physikalische Grundbegriffe; Waermetechnik; Kesselbauarten und Kesselanlagen fuer den Nieder-, Mittel- und Hochtemperaturbereich; sicherheitstechnische und zusaetzliche Ausruestung fuer den

  17. Questions and answers for boiler operation technique; 4. rev. and enl. ed.; Fragen und Antworten zur Kesselbetriebstechnik. Ein Lehrbuch fuer Teilnehmer an Ausbildungslehrgaengen fuer Kesselwaerter und fuer Studierende

    Energy Technology Data Exchange (ETDEWEB)

    Mayr, F. [ed.; Gritsch, T.; Hoehenberger, L.; Kisskalt, H.; Linke, W.

    1995-12-31

    The question and answer method continues to be the best of learning. The person in the firm who has to deal with boilers must have reliable knowledge available, for safety reasons. Therefore TUeV employees developed the book `Questions and answers for boiler operation technique`. It is a sensible supplement to the `Handbook of boiler operation technique`. One suspects that the authors hold boiler maintenance courses and know everyday operation as experts. The 829 questions and answers developed by them are taken from practice. They quickly lead the reader to central areas of knowledge. The book is divided into twelve chapters, which deal with the following subjects: Units and basic physical terms, heat technology, types of boilers and boiler plant for the low, medium and high temperature range, safety and additional equipment for boiler operation, firing, feedwater and boiler water, environmental protection, maintenance of boiler plant, faults on boiler plant, boiler operation, damage, repairs, legal and other regulations. (orig.) [Deutsch] Nach wie vor gilt das Frage- und Antwortspiel als die beste Lernmethode. Der Mann im Betrieb, der mit Kesseln umzugehen hat, muss schon aus Sicherheitsgruenden ueber ein verlaesslich abrufbereites Wissen verfuegen. Deshalb entwickelten Mitarbeiter des TUeV das Buch `Fragen und Antworten zur Kesselbetriebstechnik`. Es ist die sinnvolle Ergaenzung zu dem `Handbuch der Kesselbetriebstechnik`. Man spuert, dass die Autoren selbst Kesselwaerterlehrgaenge halten und als Sachverstaendige den Betriebsalltag kennen. Die von ihnen entwickelten 829 Fragen und Antworten sind aus der Praxis entnommen. Sie fuehren den Leser schnell auf die zentralen Wissensbereiche. Das Buch gliedert sich in zwoelf Kapitel, die folgende Themen behandeln: Masseinheiten und physikalische Grundbegriffe; Waermetechnik; Kesselbauarten und Kesselanlagen fuer den Nieder-, Mittel- und Hochtemperaturbereich; sicherheitstechnische und zusaetzliche Ausruestung fuer den

  18. 40 CFR 63.744 - Standards: Cleaning operations.

    Science.gov (United States)

    2010-07-01

    ... use allowances or exemptions in 40 CFR 82.4. Table 1—Composition Requirements for Approved Cleaning... such design so as to contain the vapors of the cleaning solvent. Cotton-tipped swabs used for very... other textile materials used in the interior of the aircraft; (9) Cleaning of metallic and...

  19. Assessment of residual life and prediction of further safe operation of selected elements of high-pressure boilers

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, J.; Zebik, F.; Milinski, P.

    1986-01-01

    Service life of boilers in coal-fired power plants in Poland is increasing; in many cases, service life of various equipment types exceeds the designed service life. Problems associated with testing equipment with a service life exceeding 100,000 h (12 years) are discussed. The following methods for predicting the safe service life of pressure vessels operating under high-temperature conditions are discussed: a nondestructive calculation method, a method based on creep tests of materials (creep rate and time to failure under conditions close to operating conditions), a method based on fatigue test results (time to equipment failure under conditions of high temperature and constant strain amplitude). Recommendations for prediction of further safe service life of steam boilers and steam pipes are made. 15 refs.

  20. The early operation of the helical once-through boilers at Heysham 1 and Hartlepool

    International Nuclear Information System (INIS)

    The Heysham 1 and Hartlepool AGR Reactors are equipped with 'pod' boilers set into the walls of the Pre-stressed Concrete Pressure Vessel. Each Reactor unit has eight pod boilers, which are of a somewhat unique single pressure, once through, helically wound type incorporating a reheater. The pods are provided with a limited amount of strain gauge and thermocouple instrumentation concentrated mainly in two specially instrumented boilers at each site. During Commissioning prior to power raising, extensive noise and vibration tests utilising the special attain gauge instrumented boilers, gave encouraging results. This has led to an increase in coolant gas mass flow of 5% above the design level. Following power raising in 1983 and 1984, detailed boiler performance testing, mainly using the special thermocouple instrumented boilers, showed that the actual behaviour differed from the computer design predictions. A major temperature tilt existed across the boiler tubes resulting in higher than predicted temperatures in the outer radius rows of tubes and the reverse situation in the inner tubes. The effect differed in magnitude between Hartlepool Reactor 1 and the other three Reactors probably due to construction differences. As a result output was initially limited to approximately 58% of design (380 MW (Generated)). A major programme of altering the flow control ferrules was carried out during the first statutory overhauls in 1985 and 1986. The initial results from Heysham 1 were not very encouraging (a gain of 70 MW(e)) but further computer model correlations led to revised patterns in Heysham and Hartlepool Reactor 2 which have since yielded improvements in output potential of up to 200 MW(e). The paper discusses the commissioning test results described above and describes the details of the extensive work carried out to achieve higher output. (author)

  1. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Science.gov (United States)

    2010-01-01

    ... pressure boiler means a packaged boiler that is: (1) A steam boiler designed to operate at a steam pressure... steam boiler designed to operate at or below a steam pressure of 15 psig; or (2) A hot water boiler... efficiency for a commercial packaged boiler is determined using test procedures prescribed under § 431.86...

  2. An inferential control scheme for optimizing the operation of boilers in multi-zone heating systems

    Energy Technology Data Exchange (ETDEWEB)

    Liao, Z. [Building Research Establishment, Watford (United Kingdom); Dexter, A.L. [Oxford Univ., Dept. of Engineering Science, Oxford (United Kingdom)

    2003-12-01

    The impacts of boiler control on the overall performance of multi-zone heating systems have been studied using a simulation platform. Conventional boiler controllers have been investigated to determine the potential for optimization and to identify the key variables that should be taken into account. An inferential control scheme is accordingly proposed for use in multi-zone buildings where there is no measurement of the internal air temperature. The scheme estimates the overall average room temperature from available information, including boiler firing signals, external temperature and solar radiation. The output of the estimator is fed back to a PI controller that determines the hot water supply temperature setpoint. The estimator has been validated using experimental data obtained from different sources. It has been shown in simulation that this control scheme can significantly reduce the energy consumption of heating systems and improve the overall control performance in terms of the thermal comfort. (Author)

  3. Simulation of the Cuttings Cleaning During the Drilling Operation

    Directory of Open Access Journals (Sweden)

    Hussain H. Al-Kayiem

    2010-01-01

    Full Text Available Problem statement: Oil well cleaning is the ability of a drilling fluid to suspend and transport drilled cuttings from the down hole (bit face to the surface. The cleaning performance was affected by many factors such as fluid viscosity, annular flow velocity, angle of inclination and drill cuttings size and shape and. Approach: Navier-Stoke equations, the continuity equation and the power law of non-Newtonian viscosity model were adopted to establish the mathematical model of the cutting transport process in the annulus of the well. The constants of the power law model were evaluated experimentally for three different mud types. The CFD simulation to solve the governing equations was carried out by using FLUENT commercial code. The specifications of the particles, the pumping head and feeding conditions were obtained from a drilling site in Sudan. Results: Simulation of the mud flow in the annulus had shown that in spite of the laminar nature of the flow, the velocity profile was flattening over wide area of the annulus. Such condition was referred to as fog flow and was preferable to produce uniform drag distribution to lift the particles without rotation during the transportation process. The analysis had been conducted for various mud charging rates ranging from 600-900 GPM, in 30° diverted orientation well. The investigation of cuttings size was conducted for 2.54, 4.45 and 7 mm. Also, the effect of the cuttings shape with 1, 0.9 and 0.85 was investigated and it was found that higher sphereicity have better cleaning efficiency. Conclusion: The analyses revealed that for 30° diverted orientation; the effective cleaning performance was achieved when the drilling mud charging was higher than 800 GPM for all types of tested cuttings. The simulation results revealed that there was a significant effect of the cuttings size on the cuttings transport. Fine particles are the easiest to clean out.

  4. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    In the present work a framework for optimizing the design of boilers for dynamic operation has been developed. A cost function to be minimized during the optimization has been formulated and for the present design variables related to the Boiler Volume and the Boiler load Gradient (i.e. ring rate...... on the boiler) have been dened. Furthermore a number of constraints related to: minimum and maximum boiler load gradient, minimum boiler size, Shrinking and Swelling and Steam Space Load have been dened. For dening the constraints related to the required boiler volume a dynamic model for simulating...... the boiler performance has been developed. Outputs from the simulations are shrinking and swelling of water level in the drum during for example a start-up of the boiler, these gures combined with the requirements with respect to allowable water level uctuations in the drum denes the requirements with...

  5. Research in cleaning water-walls of the TP-45 boiler with water during combustion of Angren brown coal

    Energy Technology Data Exchange (ETDEWEB)

    Zagrutdinov, R.Sh.; Shpakovich, E.Ya.; Guzenko, S.I.; Timofeev, A.P.; Perevezentsev, V.P.; Vasil' ev, V.V.

    1982-08-01

    With the growth of the electric power industry, great significance is placed on combustion of low-grade coals in large deposits with infavorable properties. Angren brown coal is an inexpensive low-grade fuel with 20-22% dry ash. During its combustion in steam generators with a radiant heat surface associated deposits are formed. Research on the problem of preventing slag formation on heating surfaces during the combustion of Angren brown coal is discussed. The use of water to clean these surfaces is also discussed.

  6. Investigation of exhaust gas temperature distribution within a furnace of a stoker fired boiler as a function of its operating parameters

    Science.gov (United States)

    Krawczyk, Piotr; Badyda, Krzysztof; Szczygieł, Jacek; Młynarz, Szczepan

    2015-09-01

    Distribution of the exhaust gas temperature within the furnace of a grate boiler greatly depends on its operating parameters such as output. It has a considerably different character than temperature distributions in other types of boilers (with pulverised or fluidised bed), as it varies considerably across the chamber. Results presented in this paper have been obtained through research of a grate-fired hot water boiler with a nominal rating of some 30 MW. Measurements have been taken by introducing temperature sensors into prearranged openings placed in the boiler side walls. Investigation has been carried out for different output levels. Tests involved thermocouples in ceramic coating and aspirated thermocouples. The latter were used to eliminate influence of radiative heat transfer on measured results. Values obtained with both methods have been cross-checked.

  7. Diagnosis of Heat Exchanger Tube Failure in Fossil Fuel Boilers Through Estimation of Steady State Operating Conditions

    International Nuclear Information System (INIS)

    Estimation of operating conditions for fossil fuel boiler heat exchangers is often required due to changes in working conditions, design modifications and especially for monitoring performance and failure diagnosis. Regular heat exchangers in fossil fuel boilers are composed of tube banks through which water or steam flow, while hot combustion (flue) gases flow outside the tubes. This work presents a top-down approach to operating conditions estimation based on field measurements. An example for a 350 MW unit superheater is thoroughly discussed. Integral calculations based on measurements for all unit heat exchangers (reheaters, superheaters) were performed first. Based on these calculations a scheme of integral conservation equations (lumped parameter) was then formulated at the single tube level. Steady state temperatures of superheater tube walls were obtained as a main output, and were compared to the maximum allowable operating temperatures of the tubes material. A combined lumped parameter - CFD (Computational Fluid Dynamics, FLUENT code) approach constitutes an efficient tool in certain cases. A brief report of such a case is given for another unit superheater. We conclude that steady state evaluations based on both integral and detailed simulations are a valuable monitoring and diagnosis tool for the power generation industry

  8. Temperature prediction method for superheater and reheater and reheater tubes of fossil power plant boiler during operation

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Bum Shin; Song, Gee Wook; Yoo, Seong Yeon [Chungnam Nat' l Univ., Daejeon (Korea, Republic of)

    2012-05-15

    The superheater and reheater tubes of a heavy load fossil power plant boiler can be damaged by overheating, and therefore, the degree of overheating is assessed by measuring the oxide scale thickness inside the tube during outages. The tube temperature prediction from the oxide scale thickness measurement is necessarily accompanied by destructive tube sampling, and the result of tube temperature prediction cannot be expected to be accurate unless the selection of the overheated point is precise and the initial operation tube temperature has been obtained. In contrast, if the tube temperature is to be predicted analytically, considerable effort (to carry out the analysis of combustion, radiation, convection heat transfer, and turbulence fluid dynamics of the gas outside the tube) is required. In addition, in the case of analytical tube temperature prediction, load changes, variations in the fuel composition, and operation mode changes are hardly considered, thus impeding the continuous monitoring of the tube temperature. This paper proposes a method for the short term prediction of tube temperature; the method involves the use of boiler operation information and flow network analysis based tube heat flux. This method can help in high temperature damage monitoring when it is integrated with a practical tube damage assessment method such as the Larson Miller Parameter.

  9. Nuclear criticality safety evaluation of large cylinder cleaning operations in X-705, Portsmouth Gaseous diffusion Plant

    International Nuclear Information System (INIS)

    This report evaluates nuclear criticality safety for large cylinder cleaning operations in the Decontamination and Recovery Facility, X-705, at the Portsmouth Gaseous Diffusion Plant. A general description of current cleaning procedures and required hardware/equipment is presented, and documentation for large cylinder cleaning operations is identified and described. Control parameters, design features, administrative controls, and safety systems relevant to nuclear criticality are discussed individually, followed by an overall assessment based on the Double Contingency Principle. Recommendations for enhanced safety are suggested, and issues for increased efficiency are presented

  10. Steam generator cleaning campaigns at Bruce A: 1993-1996

    International Nuclear Information System (INIS)

    Boiler chemical cleaning (BOCC) and high-pressure water lancing operations were performed during the Bruce A 1993 Unit 3, 1994 Unit 3, 1995 Unit 1 and 1996 Unit 3 outages to remove secondary side deposits. High-pressure water lancing focused on three boiler areas: tube support plates, to remove broached hole deposits, hot leg U-bend supports to dislodge deposits contributing to boiler tube stress corrosion cracking and tube sheets with the aim of removing accumulated sludge piles and post BOCC insoluble residues. The chemical cleaning processes applied were modified versions of the one developed by the Electric Power Research Institute/Steam Generator Owners Group. During these BOCC operations, corrosion for several key boiler materials was monitored and was well below the specified allowances

  11. Long-time experience in catalytic flue gas cleaning and catalytic NO{sub x} reduction in biofueled boilers

    Energy Technology Data Exchange (ETDEWEB)

    Ahonen, M. [Tampella Power Inc., Tampere (Finland)

    1996-12-31

    NO emissions are reduced by primary or secondary methods. Primary methods are based on NO reduction in the combustion zone and secondary methods on flue gas cleaning. The most effective NO reduction method is selective catalytic reduction (SCR). It is based on NO reduction by ammonia on the surface of a catalyst. Reaction products are water and nitrogen. A titanium-dioxide-based catalyst is very durable and selective in coal-fired power plants. It is not poisoned by sulphur dioxide and side reactions with ammonia and sulphur dioxide hardly occur. The long time experience and suitability of a titanium-dioxide-based catalyst for NO reduction in biofuel-fired power plants was studied. The biofuels were: peat, wood and bark. It was noticed that deactivation varied very much due to the type of fuel and content of alkalinities in fuel ash. The deactivation in peat firing was moderate, close to the deactivation noticed in coal firing. Wood firing generally had a greater deactivation effect than peat firing. Fuel and fly ash were analyzed to get more information on the flue gas properties. The accumulation of alkali and alkaline earth metals and sulphates was examined together with changes in the physical composition of the catalysts. In the cases where the deactivation was the greatest, the amount of alkali and alkaline earth metals in fuels and fly ashes and their accumulation were very significant. (author) (3 refs.)

  12. OPERATING SPECIFICATIONS OF CATALYTIC CLEANING OF GAS FROM BIOMASS GASIFICATION

    Directory of Open Access Journals (Sweden)

    Martin Lisý

    2015-12-01

    Full Text Available The paper focuses on the theoretical description of the cleaning of syngas from biomass and waste gasification using catalytic methods, and on the verification of the theory through experiments. The main obstruction to using syngas from fluid gasification of organic matter is the presence of various high-boiling point hydrocarbons (i.e., tar in the gas. The elimination of tar from the gas is a key factor in subsequent use of the gas in other technologies for cogeneration of electrical energy and heat. The application of a natural or artificial catalyst for catalytic destruction of tar is one of the methods of secondary elimination of tar from syngas. In our experiments, we used a natural catalyst (dolomite or calcium magnesium carbonate from Horní Lánov with great mechanical and catalytic properties, suitable for our purposes. The advantages of natural catalysts in contrast to artificial catalysts include their availability, low purchase prices and higher resilience to the so-called catalyst poison. Natural calcium catalysts may also capture undesired compounds of sulphure and chlorine. Our paper presents a theoretical description and analysis of catalytic destruction of tar into combustible gas components, and of the impact of dolomite calcination on its efficiency. The efficiency of the technology is verified in laboratories. The facility used for verification was a 150 kW pilot gasification unit with a laboratory catalytic filter. The efficiency of tar elimination reached 99.5%, the tar concentration complied with limits for use of the gas in combustion engines, and the tar content reached approximately 35 mg/mn3. The results of the measurements conducted in laboratories helped us design a pilot technology for catalytic gas cleaning.

  13. Study of slagging in and blowout of P-59 boiler furnace screens during the burning of Moscow-area coal

    Energy Technology Data Exchange (ETDEWEB)

    Guzenko, S.I.; Vasil' ev, V.V.; Serebryanikov, N.I.; Panchenko, V.F.; Meelak, Kh.O.; Khaikin, I.B.; Perevezentsev, V.P.

    1978-03-01

    The operation of the burners of the P-59 boilers at the Ryazan GRES, burning Moscow area brown coal, is characterized by intense slagging of the LRP screens, especially in the zone of maximum heat formation, causing a particularly severe screen cleaning problem. The thermal efficiency of screen cleaning by steam blowout using OM-0.35 devices is low even with intense use (every 2 hours), which is accompanied by dangerous steam-ash erosion of the tubes. Water blowout of the LRP (lower radiative part) of the P-59 boiler with four long-range M-3A devices is rather effective. Under conditions of intense formation of deposits on the screens of the lower radiative part of P-59 boilers they cannot be brought up to an operationally clean state using known cleaning methods.

  14. Additive for reducing operational problems in waste fired grate boilers; Additiv foer att minska driftproblem vid rostfoerbraenning av avfall

    Energy Technology Data Exchange (ETDEWEB)

    Gyllenhammar, Marianne; Herstad Svaerd, Solvie; Davidsson, Kent; Hermansson, Sven; Liske, Jesper; Larsson, Erik; Jonsson, Torbjoern; Zhao, Dongmei

    2013-09-01

    The combustion of waste implies a risk for deposits and corrosion in different parts of the combustion facility. In recent years, research and tests have been performed in order to find ways to mitigate these problems in waste-fired plants. Most waste-fired plants in Sweden are grates whereas most of the research has been carried out in fluidized bed plants. The purpose of this project is to examine whether co-firing of sewage sludge and waste can reduce deposition and corrosion also in grate-fired boilers as has been shown in fludised beds. The objective is to determine the deposit growth and its composition as well as describing the initial corrosion attack. Representing sulphur-rich waste, elementary sulphur is also added to the waste and thereby compared with sludge as an additive. The target groups for this project are plant owners, researchers, consultants and authorities. Tests were performed in a 15 MWth waste-fired boiler with moving grate at Gaerstadverket, Tekniska Verken (Linkoeping). The boiler produces saturated steam of 17 bars and 207 deg C, and the normal fuel mixture contains of household and industry waste. The results show that co-firing with as heigh as 20 weight-% SLF (25 energy-%) was possible from an operational point of view, but the deposit rate increased especially at the two warmest positions. Generally the deposit rate was highest in the position closest to the boiler and decreased further downstream. During the tests a lot higher amount of SLF than normal was used (recommended mix is 5-10 % of SLF) this to be able to see effects of the different measures. Up to 23 weight-% of the rather moist sewage sludge was possible to fire when co-firing waste and SLF, without addition of oil. By adding sludge the deposit rate decreased but the increase upon adding SLF to ordinary waste was not totally eliminated. In the tests 'Avfall and SLF' the deposits were rich in chlorine. High concentrations of metal chlorides were found in the

  15. An optimization model for the operations of steam production in industrial boilers Um modelo de otimização para as operações de produção de vapor em caldeiras industriais

    OpenAIRE

    Cleber Damião Rocco; Reinaldo Morabito

    2012-01-01

    In this study, a mixed integer linear programming model is presented to support some of the key decisions in the steam production system with industrial boilers. The model approaches the fuel management decisions (fuel replenishment and its inventory control), boiler operational decisions (start-up, warm-up, and shutdown operations), and which boiler should produce steam. The model adjustments and its validation were carried out through a case study in a large food industry. In face of the go...

  16. Estimation of low-potential heat recuperation efficiency of smoke fumes in a condensation heat utilizer under various operation conditions of a boiler and a heating system

    Science.gov (United States)

    Ionkin, I. L.; Ragutkin, A. V.; Luning, B.; Zaichenko, M. N.

    2016-06-01

    For enhancement of the natural gas utilization efficiency in boilers, condensation heat utilizers of low-potential heat, which are constructed based on a contact heat exchanger, can be applied. A schematic of the contact heat exchanger with a humidifier for preheating and humidifying of air supplied in the boiler for combustion is given. Additional low-potential heat in this scheme is utilized for heating of the return delivery water supplied from a heating system. Preheating and humidifying of air supplied for combustion make it possible to use the condensation utilizer for heating of a heat-transfer agent to temperature exceeding the dewpoint temperature of water vapors contained in combustion products. The decision to mount the condensation heat utilizer on the boiler was taken based on the preliminary estimation of the additionally obtained heat. The operation efficiency of the condensation heat utilizer is determined by its structure and operation conditions of the boiler and the heating system. The software was developed for the thermal design of the condensation heat utilizer equipped by the humidifier. Computation investigations of its operation are carried out as a function of various operation parameters of the boiler and the heating system (temperature of the return delivery water and smoke fumes, air excess, air temperature at the inlet and outlet of the condensation heat utilizer, heating and humidifying of air in the humidifier, and portion of the circulating water). The heat recuperation efficiency is estimated for various operation conditions of the boiler and the condensation heat utilizer. Recommendations on the most effective application of the condensation heat utilizer are developed.

  17. Experience gained from shifting a PK-19 boiler to operate with increased superheating and with a load higher than its rated value

    Science.gov (United States)

    Kholshchev, V. V.

    2011-08-01

    Failures of steam superheater tubes occurred after the boiler was shifted to operate with a steam temperature of 540°C. The operation of the steam superheater became more reliable after it had been subjected to retrofitting. The modernization scheme is described. An estimate is given to the temperature operating conditions of tubes taking into account the thermal-hydraulic nonuniformity of their heating.

  18. Sootblowing optimization for improved boiler performance

    Science.gov (United States)

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J

    2013-07-30

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  19. Sootblowing optimization for improved boiler performance

    Energy Technology Data Exchange (ETDEWEB)

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J.

    2012-12-25

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  20. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    to operate a boiler plant dynamically means that the boiler designs must be able to absorb any fluctuations in water level and temperature gradients resulting from the pressure change in the boiler. On the one hand a large water-/steam space may be required, i.e. to build the boiler as big as......This paper describes the modelling, simulating and optimizing including experimental verification as being carried out as part of a Ph.D. project being written resp. supervised by the authors. The work covers dynamic performance of both water-tube boilers and fire tube boilers. A detailed dynamic...... model of the boiler has been developed and simulations carried out by means of the Matlab integration routines. The model is prepared as a dynamic model consisting of both ordinary differential equations and algebraic equations, together formulated as a Differential-Algebraic-Equation system. Being able...

  1. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    This paper describes the modelling, simulating and optimizing including experimental verification as being carried out as part of a Ph.D. project being written resp. supervised by the authors. The work covers dynamic performance of both water-tube boilers and fire tube boilers. A detailed dynamic...... model of the boiler has been developed and simulations carried out by means of the Matlab integration routines. The model is prepared as a dynamic model consisting of both ordinary differential equations and algebraic equations, together formulated as a Differential-Algebraic-Equation system. Being able...... to operate a boiler plant dynamically means that the boiler designs must be able to absorb any fluctuations in water level and temperature gradients resulting from the pressure change in the boiler. On the one hand a large water-/steam space may be required, i.e. to build the boiler as big as...

  2. Modelling, simulating and optimizing Boilers

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2003-01-01

    This paper describes the modelling, simulating and optimizing including experimental verication as being carried out as part of a Ph.D. project being written resp. supervised by the authors. The work covers dynamic performance of both water-tube boilers and re tube boilers. A detailed dynamic model...... of the boiler has been developed and simulations carried out by means of the Matlab integration routines. The model is prepared as a dynamic model consisting of both ordinary differential equations and algebraic equations, together formulated as a Differential-Algebraic- Equation system. Being able...... to operate a boiler plant dynamically means that the boiler designs must be able to absorb any uctuations in water level and temperature gradients resulting from the pressure change in the boiler. On the one hand a large water-/steam space may be required, i.e. to build the boiler as big as possible...

  3. Study on Commissionina Operation of Biomass Power Plant Boiler%生物质电厂锅炉运行调试研究

    Institute of Scientific and Technical Information of China (English)

    李永华; 孙陆军; 陶哲; 宋武耀; 庞开宇

    2009-01-01

    生物质能是主要的可再生能源.分析了生物质发电现状,针对某生物质电厂秸秆锅炉,进行了运行调试研究.分析了锅炉点火条件、锅炉负荷控制方法、锅炉负压控制方法、蒸汽压力控制方法和锅炉停炉方法;讨论了设计参数和实际运行情况的差异.为生物质锅炉设计,改造和运行提供了参考.%Biomass energy is one of the main renewable resources. This paper analyzed the actuality of biomass generate electricity. The study of commissioning operation of straw boiler was completed. It analyzed the ignition condition of boiler, the method of load con-trol, the method of furnace pressure control, the method of steam pressure control and the method of boiler shut-down, discussed the difference between design parameters and opera-tion conditions. It provided the reference to design, rebuild and operation of biomass boiler.

  4. Performance of a pellet boiler fired with agricultural fuels

    International Nuclear Information System (INIS)

    Highlights: ► Performance evaluation of a pellet boiler operated with different agricultural fuels. ► Agricultural fuels could be burn in the tested boiler for a certain period of time. ► All the fuels (except straw and Sorghum) satisfied the European legal requirements. ► Boilers for burning agricultural fuels should have a flexible control system. - Abstract: The increasing demand for woody biomass increases the price of this limited resource, motivating the growing interest in using woody materials of lower quality as well as non-woody biomass fuels for heat production in Europe. The challenges in using non-woody biomass as fuels are related to the variability of the chemical composition and in certain fuel properties that may induce problems during combustion. The objective of this work has been to evaluate the technical and environmental performance of a 15 kW pellet boiler when operated with different pelletized biomass fuels, namely straw (Triticum aestivum), Miscanthus (Miscanthus × giganteus), maize (Zea mays), wheat bran, vineyard pruning (from Vitis vinifera), hay, Sorghum (Sorghum bicolor) and wood (from Picea abies) with 5% rye flour. The gaseous and dust emissions as well as the boiler efficiency were investigated and compared with the legal requirements defined in the FprEN 303-5 (final draft of the European standard 303-5). It was found that the boiler control should be improved to better adapt the combustion conditions to the different properties of the agricultural fuels. Additionally, there is a need for a frequent cleaning of the heat exchangers in boilers operated with agricultural fuels to avoid efficiency drops after short term operation. All the agricultural fuels satisfied the legal requirements defined in the FprEN 303-5, with the exception of dust emissions during combustion of straw and Sorghum. Miscanthus and vineyard pruning were the best fuels tested showing comparable emission values to wood combustion

  5. Biomass boilers

    OpenAIRE

    Nahodil, Jiří

    2011-01-01

    Bachelor’s thesis deals with the use of biomass for heating houses and apartment houses. The first part is dedicated to biomass. Here are mentioned the possibility of energy recovery, treatment and transformation of biomass into a form suitable for burning, its properties and combustion process itself. The second part is devoted to biomass boilers, their separation and description. The last section compares the specific biomass boiler with a boiler to natural gas, particularly from an economi...

  6. The Article Deals with the Improvement of Professional Activity Efficiency of Operational Personnel for Boiler-Turbine Department of Power Stations

    OpenAIRE

    Dmitriev, P.

    2014-01-01

    Human factor is one of the main determining factors in providing stability and reliability of power systems operation. In this context it is significant to estimate the level of professional activity efficiency of operational staff for boiler-turbine department of power stations.The article presents developed by the author algorithm of carrying out such research as well as the results of experimental research, carried out in one of the power stations of the state industrial unity “Belenergo” ...

  7. Estimation of Scale Deposition in the Water Walls of an Operating Indian Coal Fired Boiler: Predictive Modeling Approach Using Artificial Neural Networks

    Science.gov (United States)

    Kumari, Amrita; Das, Suchandan Kumar; Srivastava, Prem Kumar

    2016-04-01

    Application of computational intelligence for predicting industrial processes has been in extensive use in various industrial sectors including power sector industry. An ANN model using multi-layer perceptron philosophy has been proposed in this paper to predict the deposition behaviors of oxide scale on waterwall tubes of a coal fired boiler. The input parameters comprises of boiler water chemistry and associated operating parameters, such as, pH, alkalinity, total dissolved solids, specific conductivity, iron and dissolved oxygen concentration of the feed water and local heat flux on boiler tube. An efficient gradient based network optimization algorithm has been employed to minimize neural predictions errors. Effects of heat flux, iron content, pH and the concentrations of total dissolved solids in feed water and other operating variables on the scale deposition behavior have been studied. It has been observed that heat flux, iron content and pH of the feed water have a relatively prime influence on the rate of oxide scale deposition in water walls of an Indian boiler. Reasonably good agreement between ANN model predictions and the measured values of oxide scale deposition rate has been observed which is corroborated by the regression fit between these values.

  8. 密闭电石炉余热锅炉工艺优化操作及改进%Process Optimization of Operation and Improvement in Waste Heat Boiler of Closed Calcium Carbide Furnace

    Institute of Scientific and Technical Information of China (English)

    杨海宁; 孙波

    2012-01-01

    叙述了25.5 MVA密闭电石炉的余热锅炉经利用电石炉壁热空气代替余锅燃烧所需冷空气、锅炉除盐水预热、加强引风机清灰管理、优化运行过程中清灰操作、加强除尘器管理等方面进行的优化操作及改进后,中压蒸汽产量明显提高、低压蒸汽耗明显下降,达到工艺优化、节能的目的。%To describe process optimization of operation and improvement in waste heat boiler of 25.5 MVA closed calcium carbide furnace in terms of hot air utilization,desalted water preheating,induced draft fan cleaning,optimize the cleaning operation,and strengthening the dust management,etc.The output of medium pressure steam is increased and consume of low pressure steam is decreased apparently.The process optimization and energy saving and realized after making improvements.

  9. Super Boiler 2nd Generation Technology for Watertube Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mr. David Cygan; Dr. Joseph Rabovitser

    2012-03-31

    This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

  10. Hot Corrosion Studies of HVOF-Sprayed Coating on T-91 Boiler Tube Steel at Different Operating Temperatures

    Science.gov (United States)

    Bhatia, Rakesh; Singh, Hazoor; Sidhu, Buta Singh

    2013-11-01

    The aim of the present work is to investigate the usefulness of high velocity oxy fuel-sprayed 75% Cr3C2-25% (Ni-20Cr) coating to control hot corrosion of T-91 boiler tube steel at different operating temperatures viz 550, 700, and 850 °C. The deposited coatings on the substrates exhibit nearly uniform, adherent and dense microstructure with porosity less than 2%. Thermogravimetry technique is used to study the high temperature hot corrosion behavior of uncoated and coated samples. The corrosion products of the coating on the substrate are analyzed by using XRD, SEM, and FE-SEM/EDAX to reveal their microstructural and compositional features for the corrosion mechanisms. It is found that the coated specimens have shown minimum weight gain at all the operating temperatures when compared with uncoated T-91 samples. Hence, coating is effective in decreasing the corrosion rate in the given molten salt environment. Oxides and spinels of nickel-chromium may be the reason for successful resistance against hot corrosion.

  11. Operating costs and plant options analysis for the Shamokin fluidized bed boiler

    Energy Technology Data Exchange (ETDEWEB)

    Klett, M.G.; Dowdy, T.E.; Litman, R.

    1984-03-01

    This report presents the results of a study that examined the operating costs and options to improve the Shamokin Atmospheric Fluidized Bed Combustion Demonstration Plant located near Shamokin, Pennsylvania. The purpose of this study was to perform an operating cost analysis and compare the results with projected operating costs. An analysis was also made to identify possible cost savings options. Two base case scenarios were developed for this study: the first scenario assumed that the plant operated in a manner similar to operations during the extended test program; and the second scenario was concerned with two options. One option assumed upgrading the plant to achieve continuous full load operation, restarting, and used revised costs and revenues. The second assumed reconfiguring the plant for cogeneration.

  12. Boilers a practical reference

    CERN Document Server

    Rayaprolu, Kumar

    2012-01-01

    AAbrasion and Abrasion Index (see Wear)Absolute or Dynamic Viscosity (æ) (see Viscosity in Fluid Characteristics)Acid Cleaning (see Commissioning)Acid Rain (also see Air Pollution Emissions and Controls and Gas Cleaning)Acid Sludge (see Refuse Fuels from Refinery in Liquid Fuels)Acid Smuts (see Oil Ash)Acoustic Soot Blowers (see Sonic Horns)Acoustic Enclosure (see Noise Control)Acoustic Leak Detection SystemAdiabatic Flame Temperature (see Combustion)Aeroderivative (see Types of GTs in Turbines, Gas)Ageing of Boiler ComponentsAgro-Fuels and FiringAir Ducts (see Draught Plant)Air Flow Measureme

  13. Optimization of Load Assignment to Boilers in Industrial Boiler Plants

    Institute of Scientific and Technical Information of China (English)

    CAO Jia-cong; QIU Guang; CAO Shuang-hua; LIU Feng-qiang

    2004-01-01

    Along with the increasing importance of sustainable energy, the optimization of load assignment to boilers in an industrial boiler plant becomes one of the major projects for the optimal operation of boiler plants. Optimal load assignment for power systems has been a long-lasting subject, while it is quite new for industrial boiler plants. The existing methods of optimal load assignment for boiler plants are explained and analyzed briefly in the paper. They all need the fuel cost curves of boilers. Thanks to some special features of the curves for industrial boilers, a new model referred to as minimized departure model (MDM) of optimization of load assignment for boiler plants is developed and proposed in the paper. It merely relies upon the accessible data of two typical working conditions to build the model, viz. the working conditions with the highest efficiency of a boiler and with no-load. Explanation of the algorithm of computer program is given, and effort is made so as to determine in advance how many and which boilers are going to work. Comparison between the results using MDM and the results reported in references is carried out, which proves that MDM is preferable and practicable.

  14. Long-term operational experiences in the preparation of river Elbe water to boiler feedwater with membrane processes; Langzeitbetriebserfahrungen bei der Aufbereitung von Elbewasser zu Kesselspeisewasser mit Membranverfahren

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, Juergen [OSMO Membrane Systems GmbH, Korntal-Muenchingen (Germany); Batram, Juergen; Portner, Ronny [Aurubis AG, Hamburg (Germany)

    2013-09-01

    In Hamburg/Germany, the Aurubis AG (formerly Norddeutsche Affinerie) operates an industrial power plant to generate electricity and steam. For the past ten years, the annual demand of boiler feedwater (350,000 m{sup 3}) has been obtained with an economical water treatment plant based on membrane processes directly from the river Elbe. The water treatment plant called NAqua built uses roughly pre-filtered river water. The produced water quality corresponds to the requirements of the current VGB-Standard 450 'Feedwater, Boiler Water and Steam Quality for Power Plants/Industrial Plants'. Since August 2002, the water treatment plant has been successfully in operation, and based on the described technique it belongs to the least recently operating plants in Germany. (orig.)

  15. Dynamic Boiler Performance

    DEFF Research Database (Denmark)

    Sørensen, Kim

    Traditionally, boilers have been designed mainly focussing on the static operation of the plant. The dynamic capability has been given lower priority and the analysis has typically been limited to assuring that the plant was not over-stressed due to large temperature gradients. New possibilities...... developed. Analyzing boilers for dynamic operation gives rise to a number of opposing aims: shrinking and swelling, steam quality, stress levels, control system/philosophy, pressurization etc. Common for these opposing aims is that an optimum can be found for selected operation conditions. The framework has...

  16. Estimation of NO{sub x} emissions from pulverized coal-fired utility boilers. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Wildman, D.J.; Smouse, S.M.

    1995-05-01

    The formation of nitrogen oxides (NO{sub x}) during pulverized-coal combustion in utility boilers is governed by many factors, including the boiler`s design characteristics and operating conditions, and coal properties. Presently, no simple, reliable method is publicly available to estimate NO{sub x} emissions from any coal-fired boiler. A neural network back-propagation algorithm was previously developed using a small data set of boiler design characteristics and operating conditions, and coal properties for tangentially fired boilers. This initial effort yielded sufficient confidence in the use of neural network data analysis techniques to expand the data base to other boiler firing modes. A new neural network-based algorithm has been developed for all major pulverized coal-firing modes (wall, opposed-wall, cell, and tangential) that accurately predicts NO{sub x} emissions using 11 readily available data inputs. A sensitivity study, which was completed for all major input parameters, yielded results that agree with conventional wisdom and practical experience. This new algorithm is being used by others, including the Electric Power Research Institute (EPRI). EPRI has included the algorithm in its new software for making emissions compliance decisions, the Clean Air Technology Workstation.

  17. Operational improvement to the flue gas cleaning system in radioactive waste incineration facilities

    International Nuclear Information System (INIS)

    After years of operation, some problems, such as corrosion and waste water treatment, have been found in the first domestic whole-scale radioactive waste incineration facility. According to the origin of the problems, the flue gas cleaning system has been optimized and improved in terms of technical process, material and structure. It improves the operational stability, extends the equipment life-time, and also reduces the amount of secondary waste. In addition, as major sources of problems, waste management, operational experiences and information exchange deserve more attention. (authors)

  18. A Probe on the Stable Operation of Converter Waste Heat Boiler%转炉余热锅炉稳定运行的探索

    Institute of Scientific and Technical Information of China (English)

    周贱生; 刘洪

    2015-01-01

    Based on analysis of the factors affecting the stable operation of converter waste heat boiler, specific improvement measures in the aspects of water make up, boiler wa-ter and system management were put forward, which have achieved good effect in practical operation.%对转炉余热锅炉在运行过程中的影响运行效果因素进行了分析,由此在补水、锅水以及系统管理方面,提出了有针对性的改善措施,在实际运行中取得了较好的效果。

  19. Welded repair joints of boiler steels following operation in creep conditions exceeding the design time of operation

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, J.; Paszkowska, H.; Zielinski, A. [Institute for Ferrous Metallurgy, Gliwice (Poland)

    2010-07-01

    The assessment of suitability for further operation for materials and welded repair joints of thick-walled main steam pipeline components, made of steel 14MoV63, as well as steam superheater outlet headers made of steel X20CrMoV121 following operation in creep conditions in time periods considerably longer than the specified calculated time of operation. Strength properties, impact strength and transition temperature into brittle condition, as well as structure condition have been evaluated. On the basis of shortened creep tests, the residual life and disposable residual life of materials and welded joints have been determined. Material properties following operation and those of fabricated circumferential welded repair joints have been compared. The condition of examined components and suitability of the fabricated welded repair joints for further operation have been assessed. (orig.)

  20. Performance evaluation of air cleaning devices of an operating low level radioactive solid waste incinerator

    International Nuclear Information System (INIS)

    Particle removal efficiencies of a cyclone separator, baghouse filters and a high efficiency particulate activity (HEPA) filter bank of an incinerator have been determined during the incineration of combustible low level solid radioactive wastes with surface dose of 20 - 50 gy/h. Experimental runs have been carried out to collect the particulates in various aerodynamic size ranges using an eight stage Andersen sampler and a low pressure impactor (LPI) while the incinerator is in operation. The collection efficiencies of the cyclone, baghouse and HEPA filters have been found to be 100 per cent for particles of size greater than 4.7, 2.1 and 1.1 μm respectively. The results of our investigations indicate that the air cleaning devices of the incinerator are working according to their design criteria. The data will be useful in the design and operation of air cleaning devices for toxic gaseous effluents. (author). 3 refs., 2 figs., 1 tab

  1. Suction drain tip culture in orthopaedic surgery: a prospective study of 214 clean operations

    OpenAIRE

    Sankar, B.; Ray, P.; Rai, J.

    2004-01-01

    We conducted a prospective cohort study in order to determine whether suction drain specimen cultures from orthopaedic surgery predicted an early wound infection. We included 218 consecutive clean orthopaedic operations requiring drains in one unit over a period of 1 year. The suction drain tip, drain fluid and wound discharge specimens were cultured, and the surgical wound was followed up for 3 months. There were six deep and two superficial wound infections. Wound infection was significantl...

  2. Staged fluidized-bed coal combustor for boiler retrofit

    International Nuclear Information System (INIS)

    The Advanced Staged Fluidized-Bed Coal Combustion System (ASC) is a novel clean coal technology for either coal-fired repowering of existing boilers or for incremental power generation using combined-cycle gas turbines. This new technology combines staged combustion for gaseous emission control, in-situ sulfur capture, and an ash agglomeration/vitrification process for the agglomeration/vitrification of ash and spent sorbent, thus rendering solid waste environmentally benign. The market for ASC is expected to be for clean coal-fired repowering of generating units up to 250 MW, especially for units where space is limited. The expected tightening of the environmental requirements on leachable solids residue by-products could considerably increase the marketability for ASC. ASC consists of modular low-pressure vessels in which coal is partially combusted and gasified using stacked fluidized-bed processes to produce low-to-medium-Btu, high-temperature gas. This relatively clean fuel gas is used to repower/refuel existing pulverized-coal, natural gas, or oil-fired boilers using bottom firing and reburning techniques. The benefits of ASC coal-fired repowering include the ability to repower boilers without obtaining additional space while meeting the more stringent environmental requirements of the future. Low NOx, SOx, and particulate levels are expected while a nonleachable solid residue with trace metal encapsulation is produced. ASC also minimizes boiler modification and life-extension expenditures. Repowered efficiencies can be restored to the initial operating plant efficiency, and the existing boiler capacity can be increased by 10%. Preliminary cost estimates indicate that ASC will have up to a $250/kW capital cost advantage over existing coal-fired repowering options. 4 figs., 4 tabs

  3. Operation experience feedback and analysis of nuclear air cleaning system in nuclear power plant

    International Nuclear Information System (INIS)

    High-efficiency particulate air filter (HEPA Filter) and Charcoal Adsorber are the most important components affecting the performance of nuclear air cleaning system (NACS) in Nuclear Power Plant. Based on the configuration of HEPA Filter and Charcoal Adsorber, firstly, discussing the factors affecting the components performance and the potential aging parts, and then analyzing the effectiveness of In-place testing for performance surveillance. At last, analyzing the operation experience, and coming to the conclusion that the stable operation of NACS should consider design, initial acceptance testing, period in-place testing, proper maintenance, strict replace schedule, and so on. (authors)

  4. Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

    Energy Technology Data Exchange (ETDEWEB)

    DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

    1996-08-01

    Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

  5. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO sub x ) emissions from coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    1992-04-21

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company's Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as parameters such as particulate characteristics and boiler efficiency.

  6. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, fourth quarter 1991

    Energy Technology Data Exchange (ETDEWEB)

    1992-04-21

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as parameters such as particulate characteristics and boiler efficiency.

  7. Preliminary investigation Area 12 fleet operations steam cleaning discharge area Nevada Test Site

    International Nuclear Information System (INIS)

    This report documents the characterization activities and findings of a former steam cleaning discharge area at the Nevada Test Site. The former steam cleaning site is located in Area 12 east of Fleet Operations Building 12-16. The characterization project was completed as a required condition of the ''Temporary Water Pollution Control Permit for the Discharge From Fleet Operations Steam Cleaning Facility'' issued by the Nevada Division of Environmental Protection. The project objective was to collect shallow soil samples in eight locations in the former surface discharge area. Based upon field observations, twelve locations were sampled on September 6, 1995 to better define the area of potential impact. Samples were collected from the surface to a depth of approximately 0.3 meters (one foot) below land surface. Discoloration of the surface soil was observed in the area of the discharge pipe and in localized areas in the natural drainage channel. The discoloration appeared to be consistent with the topographically low areas of the site. Hydrocarbon odors were noted in the areas of discoloration only. Samples collected were analyzed for bulk asbestos, Toxicity Characteristic Leaching Procedure (TCLP) metals, total petroleum hydrocarbons (TPHs), volatile organic compounds (VOCs), semi-volatile organic compounds (Semi-VOCs), and gamma scan

  8. Trends in the design and operation of off-gas cleaning systems in nuclear facilities

    International Nuclear Information System (INIS)

    Trends in the design and operation of off-gas cleaning systems in nuclear facilities reflect the normal development by manufacturers of new and improved equipment and the demand for more safety, greater reliability, and higher collection efficiency as an aftermath of the well publicized accident at Three Mile Island. The latter event has to be viewed as a watershed in the history of off-gas treatment requirements for nuclear facilities. It is too soon to predict what these will be with any degree of assurance but it seems reasonable to expect greatly increased interest in containment venting systems for light water and LMFBR nuclear power reactors and more stringent regulatory requirements for auxiliary off-gas cleaning systems. Although chemical and waste handling plants share few characteristics with reactors other than the presence of radioactive materials, often in large amounts, tighter requirements for handling reactor off-gases will surely be transferred to other kinds of nuclear facilities without delay. Currently employed nuclear off-gas cleaning technology was largely developed and applied during the decade of the 1950s. It is regrettable that the most efficient and most economical off-gas treatment systems do not always yield the best waste forms for storage or disposal. It is even more regrettable that waste management has ceased to be solely a technical matter but has been transformed instead into a highly charged political posture of major importance in many western nations. Little reinforcement has been provided by detailed studies of off-gas treatment equipment failures that show that approximately 13% of over 9000 licensee event reports to the United States Nuclear Regulatory Commission pertained to failures in ventilating and cleaning systems and their monitoring instruments

  9. Small boiler uses waste coal

    Energy Technology Data Exchange (ETDEWEB)

    Virr, M.J. [Spinheat Ltd. (United States)

    2009-07-15

    Burning coal waste in small boilers at low emissions poses considerable problem. While larger boiler suppliers have successfully installed designs in the 40 to 80 MW range for some years, the author has been developing small automated fluid bed boiler plants for 25 years that can be applied in the range of 10,000 to 140,000 lbs/hr of steam. Development has centered on the use of an internally circulating fluid bed (CFB) boiler, which will burn waste fuels of most types. The boiler is based on the traditional D-shaped watertable boiler, with a new type of combustion chamber that enables a three-to-one turndown to be achieved. The boilers have all the advantages of low emissions of the large fluid boilers while offering a much lower height incorporated into the package boiler concept. Recent tests with a waste coal that had a high nitrogen content of 1.45% demonstrated a NOx emission below the federal limit of 0.6 lbs/mm Btu. Thus a NOx reduction on the order of 85% can be demonstrate by combustion modification alone. Further reductions can be made by using a selective non-catalytic reduction (SNCR) system and sulfur absorption of up to 90% retention is possible. The article describes the operation of a 30,000 lbs/hr boiler at the Fayette Thermal LLC plant. Spinheat has installed three ICFB boilers at a nursing home and a prison, which has been tested on poor-grade anthracite and bituminous coal. 2 figs.

  10. Boiler Operator Training.

    Science.gov (United States)

    Miller, Stanton S.

    1978-01-01

    This program, developed by the Nalco Chemical Company, helps with energy conservation in industrial plants. The program takes four to six weeks to complete. The training sessions last for about two hours. (BB)

  11. Innovative Clean Coal Technology (ICCT). Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers: Volume 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-10-01

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO.) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO. to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal- fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: 1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels. 2) performance of the technology and effects on the balance-of- plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}. 3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacturer under typical high-sulfur coal-fired utility operating conditions. These uncertainties were explored by operating nine small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. In addition, the test facility operating experience provided a basis for an economic study investigating the implementation of SCR technology.

  12. Developing Boiler Concepts as Integrated Units

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    With the objective to be able to optimize the design and operation of steam boiler concepts Aalborg Industries A/S [1] has together with Aalborg University, Institute of Energy Technology [9] carried out a development project paying special attention to the boiler concept as an integrated unit......, emissions and to obtain long time operation experiences with the boiler concept, a full scale prototype has been built and these tests have been accomplished on the prototype. By applying this integrated unit approach to the boiler concept development it has been possible to optimize the different building...... bricks in the boiler concept to each other and hereby obtain signicant reductions in the boiler concepts weight and foot-print . The actual development project has focused on an heavy fuel oil-red boiler for the marine market with a capacity in the range 1-10 t/h saturated steam. The development project...

  13. Numerical study on the impact of varying operation conditions on NOx emissions of large-scale pulverized coal-fired utility boiler

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Yue-yun [Jiangsu Institute of Economic and Trade Technology, Nanjing (China); Gao, Xiao-tao [Jiangsu Electric Power Test and Research CO., LTD, Nanjing (China); Zhang, Ming-yao [Southeast Univ., Nanjing (China). School of Energy and Environment

    2013-07-01

    For complying with the increasingly strengthened regulation on NOx emission from coal fired power plant, newly built large-scale pulverized coal-fired utility boilers are all installed with low-NOx combustion systems to low NOx emissions. Understanding the characteristics of the system is essential for fully utilizing the system without affecting the combustion performance. In the present work, computational fluid dynamics (CFD) approach was applied to simulate the combustion and NOx formation processes in the furnace of 1,000 MW ultra- supercritical boiler equipped with an advanced low-NOx combustion system so as to study the impacts of varying the operation conditions on its NOx emission as well as combustion characteristics. The combustion system is the Mitsubishi Advanced Combustion Technology system consisting of six levels corner-fired pollution minimum (PM) coal burners and additional air to achieve air staging combustion. With the help of CFD simulation, the distributions of the combustion temperature and CO, O{sub 2} and NO concentrations were calculated and analyzed. The main influential operation parameters studied include coal type, additional air flow rate, excess air level and mill groups in service. The CFD simulations indicated that the main reasons of the low NOx emission from this boiler are on two aspects: rationally organizing the combustion process to achieve relatively uniform temperature distribution and reducing combustion environment in the main combustion zone, and combining the utilizations of the large amount of additional air to achieve deep air stage and the low excess air level as well as PM burners. It was also found that varying the operational parameters had considerable effects on the performance of the combustion system.

  14. Design and operational experience with the off-gas cleaning system of the Seibersdorf incinerator plant

    International Nuclear Information System (INIS)

    After a description of the design and the construction principles of the incinerator building, the furnace and its attached auxilary devices are explained. The incinerator is layed out for low level wastes. It has a vertical furnace, operates with discontinuous feeding for trashes with heat-values between 600 and 10000 kcal/kg waste. The maximum throughput ammounts 40 kg/h. The purification of the off-gas is guaranteed by a multistage filter system: 2 stages with ceramic candles, an electrostatic filter and a HEPA-filter system. The control of the off-gas cleaning is carried out by a stack instrumentation, consisting of an aerosol-, gas-, iodine- and tritium-monitor; the building is surveilled by doserate- and aerosolmonitors. Finally the experiences of the first year of operation and the main problems in running the plant are described. (Author)

  15. On possible non-polluting operation of the hot water boiler NB.2 of the power station Timisoara-South

    International Nuclear Information System (INIS)

    The paper presents the results concerning the desulfurization by means of addition of waste limestone and the denitrification by means of urea injection into the flue gases exhausted by Hot Water Boiler NB.2 (HWB) of the Power Station Timisoara South. It stresses the efforts which in authors' opinion should be undertaken in order to ensure gas pollutant emissions under the values indicated by the Romanian regulations concerning air pollution control. The proposals for desulfurization and denitrification of the flue gases from HWB NB.2 as expressed in this paper do not involve large modifications of the boiler, nor high expenses for the execution of the auxiliary utilities or for injection materials. (author). 4 tabs., 19 refs

  16. Innovative clean coal technology: 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. Final report, Phases 1 - 3B

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-01-01

    This report presents the results of a U.S. Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The project was conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The technologies demonstrated at this site include Foster Wheeler Energy Corporation`s advanced overfire air system and Controlled Flow/Split Flame low NOx burner. The primary objective of the demonstration at Hammond Unit 4 was to determine the long-term effects of commercially available wall-fired low NOx combustion technologies on NOx emissions and boiler performance. Short-term tests of each technology were also performed to provide engineering information about emissions and performance trends. A target of achieving fifty percent NOx reduction using combustion modifications was established for the project. Short-term and long-term baseline testing was conducted in an {open_quotes}as-found{close_quotes} condition from November 1989 through March 1990. Following retrofit of the AOFA system during a four-week outage in spring 1990, the AOFA configuration was tested from August 1990 through March 1991. The FWEC CF/SF low NOx burners were then installed during a seven-week outage starting on March 8, 1991 and continuing to May 5, 1991. Following optimization of the LNBs and ancillary combustion equipment by FWEC personnel, LNB testing commenced during July 1991 and continued until January 1992. Testing in the LNB+AOFA configuration was completed during August 1993. This report provides documentation on the design criteria used in the performance of this project as it pertains to the scope involved with the low NOx burners and advanced overfire systems.

  17. Research and design of 330 MW circulating fluidized bed boiler

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Xianbin; Shi, Zhenghai; Huang, Zhong [Thermal Power Research Institute, Xi' an (China); Jiang, Minhua [China Huaneg Group, Beijing (China); Yu, Long; Zhang, Yanjun; Wang, Fengjun; Zhang, Man [Harbin Boiler CO., Ltd, Harbin (China)

    2013-07-01

    Based on research and manufacture of 210MW circulating fluidized bed (CFB) boiler, the key technologies of large CFB boiler have been Research, the plan design of 330MW CFB boiler have been performed, construction design of key components and scaling up characteristics were analysed, The 330MW CFB boiler designed demonstration project has been put into commercial operation, It is the largest capacity CFB boiler operated in china now, Operation of 330MW CFB boiler was stable and good performance has been proved.

  18. CFB boilers in multifuel application

    International Nuclear Information System (INIS)

    Fuel flexibility characteristic for CFB boilers plays an important rule in industrial and utility size applications. Possibility to use wider range of fuels that has been long time considered as by-products or wastes and possibility to design boilers able to operate with alternative fuels is an important factor that improves fuel delivery security and plant economy. Presented article is based on similar publications that present Foster Wheeler's experience in design and delivery of the CFB boilers for wide range of coals and cofiring by- products of crude oil refining and coal processing. Aspects of biomass cofiring will be also presented. (author)

  19. Hybrid model of steam boiler

    International Nuclear Information System (INIS)

    In the case of big energy boilers energy efficiency is usually determined with the application of the indirect method. Flue gas losses and unburnt combustible losses have a significant influence on the boiler's efficiency. To estimate these losses the knowledge of the operating parameters influence on the flue gases temperature and the content of combustible particles in the solid combustion products is necessary. A hybrid model of a boiler developed with the application of both analytical modelling and artificial intelligence is described. The analytical part of the model includes the balance equations. The empirical models express the dependence of the flue gas temperature and the mass fraction of the unburnt combustibles in solid combustion products on the operating parameters of a boiler. The empirical models have been worked out by means of neural and regression modelling.

  20. Abort Gap Cleaning tests performed on 13 October 2011 during luminosity operation

    CERN Document Server

    Boccardi, A; Jeff, A; Roncarolo, F; Höfle, W; Valuch, D; Kain, V; Goddard, B; Meddahi, M; Uythoven, J; Gianfelice-Wendt, E

    2012-01-01

    Following the abort gap cleaning tests performed on 7 October 2011 [1] additional tests were carried out on 13 October 2011 to further investigate the effects of the cleaning on the luminosity production. The abort gap cleaning parameters (strength and duration of the beam excitation kick) were varied and the cleaning effectiveness measured together with the change in luminosity. The outcome is summarised in this note.

  1. Development of a Systematic Approach to Post-Operation Clean Out at Sellafield

    International Nuclear Information System (INIS)

    Post Operational Clean Out (POCO) relates to the activities undertaken directly after commercial operations cease to remove residual activity and facilitate decommissioning of a nuclear facility. Historically the transition of Sellafield facilities has proved sub-optimal resulting in loss of critical plant knowledge, additional cost and protracted delivery timelines. The move from reprocessing in Magnox and Thorp to POCO is a significant transition facing the site, with a large number of diverse facilities scheduled to cease operations over the next 15 years. In order to ensure that the facilities are dealt with in a consistent manner, that supports both Site and Nuclear Decommissioning Authority (NDA) strategies, the POCO programme has been established across the Sellafield Operations Division. Primary aims of the POCO programme are: - Risk and Hazard Reduction; - Enabling redeployment of resource and capability; - Life-cycle cost reduction; - Enhanced Reputation. Transition preparations will cover process, organisation, technology and information. Knowledge is a key output of POCO: the creation of records of the plant configuration and status to enable and support the safe and effective eventual decommissioning of the plant. The consistent approach that has been developed will: - Ensure the smooth transition from operations into POCO, and then into surveillance and maintenance. - Maximise the potential of facilities to support other site activities prior to POCO. - Optimise the facility schedules within the overall POCO programme, to ensure timely decoupling. - Define and manage the resource demands and capabilities prior to and during POCO. - Provide a baseline configuration for each facility at the end of the POCO phase. - Encourage and enable knowledge management to ensure that subsequent decommissioning activities are informed and supported. - Look for opportunities to progress housekeeping and co-processing activities so as to reduce inventory and make best

  2. Gas fired boilers and atmospheric pollution

    International Nuclear Information System (INIS)

    A general analysis concerning atmospheric pollution is presented: chemical composition and vertical distribution of atmosphere and pollutants, chemical reactions, ozone destruction and production cycles, COx, NOx and SOx pollutions. The gas fired boiler number and repartition in France are presented and the associated pollution is analyzed (CO2, CO, NOx) and quantified. Various pollution control technics concerning gas fired boiler pollutants are described and a pollution criterion for clean gas fired generators is proposed

  3. Applicability of Learning From Experience to Sellafield Post-Operation Clean Out and Decommissioning Programmes

    International Nuclear Information System (INIS)

    Nuclear cycle facilities, such as recycling plants, over the world differ in their design and operation history. Transferability of Learning From Experience (LFE), Best Practices and Decommissioning tools and techniques may not appear as relevant as it would be for a fleet of reactors. Moreover Regulatory, Economic and Social Drivers may differ from one country to another. Technical Drivers being comparable, AREVA and Sellafield Ltd (SL) have conducted various benchmarks and technical peer reviews to consider LFE from AREVA's Post-Operation Clean Out (POCO) and Decommissioning projects (such as UP2-400 on the La Hague site) and those performed for customers (such as CEA's UP1 on the Marcoule site). The intention is that Sellafield can benefit from AREVA experience and incorporate some recommendations in their own programmes. These reviews highlighted not only that investigation tools and methods as well as Decommissioning techniques are fully transferable, but also that strategic, technical and organizational key recommendations are applicable. 1. End-state definition (for each programme step) has a strong impact on POCO and Decommissioning scenarios. 2. A waste-driven strategy is essential for the overall programme cost and schedule management, and it avoids detrimental activities and short-term decisions made under pressure that may have negative impacts on the Programme. 3. Safety issues associated with POCO and decommissioning programmes are different from the commercial operations environment. 4. An extensive characterization plan (with physical and radiological surveys and active sampling) is essential to underpin the final POCO / decommissioning scenario and build a plant configuration baseline that will be updated as the decommissioning progresses. 5. Transition from operations to decommissioning requires a major change in culture; the organization must adapt to the new decommissioning environment. 6. Securing specific competencies, resources and

  4. More efficient cleaning concepts for stepping up availability of lignite-fired power plants (Ligpower)

    Energy Technology Data Exchange (ETDEWEB)

    G. Wiechers; B. Wessel; S. Goudanis; F. Kluger; G. Riley [RWE Power AG, Koeln (Germany)

    2009-07-01

    The quality of lignite extracted in various deposits differs considerably in part. The impact of changed major coal quality parameters on steam generator operation became evident in the form of increased deposit formation on the boiler's heating surfaces. Successful countermeasures were launched, but the bottleneck of the problem continues to be the cleaning of the first convection heating surfaces downstream of the furnace. As the cleaning facilities available so far (soot blowers) have not proved sufficient for these areas of application despite all optimisation efforts made, new processes have to be developed. In contrast to the methods applied so far, these processes do not use the common cleaning medium steam but work on the basis of alternative cleaning media. Within the scope of the Ligpower project, such alternative cleaning methods were selected and subjected to extensive testing on commercial utility boilers. Since a more intensive cleaning of superheater tubes involves increased stress of the tube material, we developed new, more resistant, superheater designs and installed these in a 600 MW unit. The transferability of the findings made was ensured by a comparison of the lignites used. To permit the cleaning device to be controlled as needed, we developed a programme that analyses the degree of fouling of the boiler and generates suggestions for its cleaning. In addition, a tube-fin superheater design was calculated and optimised in terms of fluid dynamics. The extensive tests showed which cleaning methods have suitable approaches to cleaning. By testing them over several years, we gained important information about equipment design. The superheater design could be tested only to a limited degree. Thus, we obtained additional findings in tests using a test heating surface that was mounted on a 300 MW boiler. 77 figs., 5 tabs., 3 apps.

  5. Prediction of the minimum load of operation and minimum coal quality with stable combustion for utility pulverized-coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, H.C.; Li, J.; Liu, Z.H.; Zheng, C.G.

    1999-07-01

    MLO, the Minimum Load of Operation with stable combustion not supported by firing oil, and MCQ, the Minimum Coal Quality, which gives the lowest heat values of coals with different volatile matter contents, are defined on the basis of CSI, a combustion stability index. In order to predict MLO and MCQ, the simple, chemical reaction system model has been modified by means of the concept of lean flammability of gases. A three-dimensional combustion simulation code integrated with the modified model was used to study the combustion process in a 200MW pulverized coal fired utility boiler. The results showed that as the content of volatile matter increases, the value of CSI under different load levels increases accordingly, and the MLO becomes lower. The prediction of MCQ agreed also well with operational experiences. Much work should be done before the method proposed in this paper can be applied into practice.

  6. Characteristics and treatment of wastewater generated during underwater hull cleaning operations of U.S. Navy ships

    OpenAIRE

    Forbes, Donna J.

    1996-01-01

    For the last 15 years the U.S Navy has been using an underwater diver-operated brush mechanism to clean marine fouling on ship hulls. During this operation, it has been shown that 1 to 2 mils of antifouling paint (which is 40-50 percent cuprous oxide by weight) are removed, resulting in the discharge of up to 1300 pounds of copper into the surrounding surface waters. This paper reviewed and summarized the recent studies which have been conducted relating to hull cleaning. Among other things, ...

  7. Establishment of Optimum Ecological System for Monitoring Boiler Units

    OpenAIRE

    V. I. Nazarov

    2014-01-01

    A mathematical model has been proposed for ecological monitoring of a boiler unit. This model makes it possible to obtain maximum decrease in effluents at minimum reduction in economical operational efficiency of the boiler unit.

  8. An introduction to the design, commissioning and operation of nuclear air cleaning systems for Qinshan Nuclear Power Plant

    Energy Technology Data Exchange (ETDEWEB)

    Xinliang Chen; Jiangang Qu; Minqi Shi [Shanghai Nuclear Engineering Research and Design Institute (China)] [and others

    1995-02-01

    This paper introduces the design evolution, system schemes and design and construction of main nuclear air cleaning components such as HEPA filter, charcoal adsorber and concrete housing etc. for Qinshan 300MW PWR Nuclear Power Plant (QNPP), the first indigenously designed and constructed nuclear power plant in China. The field test results and in-service test results, since the air cleaning systems were put into operation 18 months ago, are presented and evaluated. These results demonstrate that the design and construction of the air cleaning systems and equipment manufacturing for QNPP are successful and the American codes and standards invoked in design, construction and testing of nuclear air cleaning systems for QNPP are applicable in China. The paper explains that the leakage rate of concrete air cleaning housings can also be assured if sealing measures are taken properly and embedded parts are designed carefully in the penetration areas of the housing and that the uniformity of the airflow distribution upstream the HEPA filters can be achieved generally no matter how inlet and outlet ducts of air cleaning unit are arranged.

  9. Numerical method for determining the allowable medium temperature during transient operation of a thick-walled boiler element in power plant

    Science.gov (United States)

    Rząsa, Dariusz; Duda, Piotr

    2011-12-01

    Secure and cost-effective power generation has become very important nowdays. Care must be taken while designing and operating modern steam power plants. There are regulations such as German boiler regulations (Technische Regeln für Dampfkessel 301) or European Standards that guide the user how to operate the steam power plants. However, those regulations are based on the quasi-steady state assumption and one dimensional temperature distribution in the entire element. This simplifications may not guarantee that the heating and cooling operations are conducted in the most efficient way. Thus, it was important to find an improved method that can allow to establish optimum parameters for heating and cooling operations. The optimum parameters should guarantee that the maximum total stresses in the construction element are in the allowable limits and the entire process is conducted in the shortest time. This paper summarizes mathematical descriptions how to optimize shut down process of power block devices. The optimization formulation is based on the assumption that the maximum total stresses in the whole construction element should be kept within allowable limits during cooling operation. Additionally, the operation should be processed in the shortest time possible.

  10. 75 FR 75463 - Clean Air Act Operating Permit Program; Petition To Object to Title V Permit for Luke Paper...

    Science.gov (United States)

    2010-12-03

    ... From the Federal Register Online via the Government Publishing Office ENVIROMENTAL PROTECTION AGENCY Clean Air Act Operating Permit Program; Petition To Object to Title V Permit for Luke Paper... issues during the comment period or that the grounds for objection or other issue arose after the...

  11. 75 FR 22400 - Clean Air Act Operating Permit Program; Petition To Object to Title V Permit for Wheelabrator...

    Science.gov (United States)

    2010-04-28

    ... From the Federal Register Online via the Government Publishing Office ENVIROMENTAL PROTECTION AGENCY Clean Air Act Operating Permit Program; Petition To Object to Title V Permit for Wheelabrator... period or that the grounds for objection or other issue arose after the comment period. EPA received...

  12. 76 FR 53452 - Clean Air Act Operating Permit Program; Response to Petition To Reopen the 2001 Title V Permit...

    Science.gov (United States)

    2011-08-26

    ... AGENCY Clean Air Act Operating Permit Program; Response to Petition To Reopen the 2001 Title V Permit for...: Environmental Protection Agency (EPA). ACTION: Notice of action denying petition to reopen Title V permit... 2001 Title V permit issued by the Pennsylvania Department of Environmental Protection (PADEP)...

  13. Evaluating The Operation Of Three Air Cleaners Working Individually In A Clean Room

    DEFF Research Database (Denmark)

    Ardkapan, Siamak Rahimi; Afshari, Alireza; Bergsøe, Niels Christian;

    2011-01-01

    The use of portable air cleaners is becoming increasingly popular in many countries including Denmark. Portable air cleaners are known for not only removing but also generating particles and gases. To clarify this, three air cleaning technologies were evaluated. They were nonthermal plasma......, photochemical air purifier and corona discharge ionizer. The concentrations of ultrafine particles, ozone and total volatile organic compounds were measured both in a duct and in a clean room. It was found that the studied air cleaning technologies increased the ozone level in the clean room and the duct. The...... increase of ozone level in the clean room was more than that was measured in the duct. Additionally, it was found that the number of ultrafine particles in the room increased due to the generated ozone. The number of generated particles changed with the season. The study leads to the recommendation that...

  14. Further development of recovery boiler; Soodakattilan kehitystyoe

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Siiskonen, P.; Sundstroem, K. [Tampella Power Oy, Tampere (Finland)] [and others

    1996-12-01

    The global model of a recovery boiler was further developed. The aim is to be able to model the velocity, temperature and concentration fields in a boiler. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. The preliminary study of NO{sub x} and fly ash behaviour in a boiler was carried out. The study concerning flow field in the superheater area was carried out a 2-dimensional case in which the inflow parameters were taken from global model of a recovery boiler. Further the prediction methods of fouling in a recovery boiler were developed based on theoretical calculations of smelting behaviour of multicomponent mixtures and measurements at operating recovery boilers. (author)

  15. Policies for the design and operation of the clean development mechanism

    Energy Technology Data Exchange (ETDEWEB)

    Hourcade, J.Ch. [Centre International de Recherche sur l' Environnement et le Developpement (CIRED-CNRS/EHESS), 94 - Nogent sur Marne (France); Toman, M. [Resources for the Future (RFF), Washington D.C. (United States)

    2003-07-01

    On September 24-25 1999, CIRED and RFF held a workshop at CIRED to explore a number of key policy issues surrounding the design and operation of the Clean Development Mechanism (CDM). This mechanism, created as part of the 1997 Kyoto Protocol to the United Nations Framework Convention on Climate Change (FCCC), has been the subject of much ongoing negotiation and debate. The multinational participants assembled not to seek consensus but to promote better understanding of commonalties and differences in views in a non politicized setting, as well as to see what new ideas and understandings might emerge from the discussions. The meetings were informal and ''off the record'' to promote frank exchange. This document is a summary of the discussions as seen through the eyes of the two co-organizers. We have tried to reflect as well as possible the range and diversity of the thoughts expressed at the meeting, and we have circulated this summary to other participants for their comments. But we alone are responsible for its content. (author)

  16. CFD Simulation On CFBC Boiler

    Directory of Open Access Journals (Sweden)

    Amol S. Kinkar

    2015-02-01

    Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

  17. Steam boiler technology

    Energy Technology Data Exchange (ETDEWEB)

    Teir, S.

    2002-07-01

    The steam boiler technology e-Book is provided by the Laboratory of Energy Engineering and Environmental Protection at Helsinki University of Technology. The book covers the basics and the history of steam generation, modern boilers types and applications, steam/water circulation design, feedwater and steam systems components, heat exchangers in steam boilers, boiler calculations, thermal design of heat exchangers.

  18. Raising the Reliability, Efficiency, and Ecological Safety of Operation of the BKZ-210-140F Boiler Transferred to Stage Firing of Kuznetsk Coal in a U-Shape Flame

    International Nuclear Information System (INIS)

    The BKZ-210-140F boiler of the West-Siberian Cogeneration Plant was equipped initially with four uniflow tangentially oriented burners and tertiary air nozzles. In order to raise the efficiency of operation and lower harmful emissions the boiler was reconstructed. U-shape aerodynamics was organized in the furnace by mounting 8 burners, 8 secondary air nozzles, and 8 tertiary air nozzles on the front and rear walls of the furnace. The reconstruction ensured higher stability of ignition of pulverized coal without flame division and rated temperatures of the superheater metal, lowered the optimum excess air factor at the outlet from the superheater to 1.2 - 1.25, decreased the concentration of nitrogen oxides in the combustion products to 360 - 380 mg/m3, and increased the gross efficiency of the boiler to 91.5 - 91.7%

  19. 46 CFR 109.555 - Propulsion boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge...

  20. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  1. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report: First quarter 1993

    Energy Technology Data Exchange (ETDEWEB)

    1993-12-31

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency. During this quarter, long-term testing of the LNB + AOFA configuration continued and no parametric testing was performed. Further full-load optimization of the LNB + AOFA system began on March 30, 1993. Following completion of this optimization, comprehensive testing in this configuration will be performed including diagnostic, performance, verification, long-term, and chemical emissions testing. These tests are scheduled to start in May 1993 and continue through August 1993. Preliminary engineering and procurement are progressing on the Advanced Low NOx Digital Controls scope addition to the wall-fired project. The primary activities during this quarter include (1) refinement of the input/output lists, (2) procurement of the distributed digital control system, (3) configuration training, and (4) revision of schedule to accommodate project approval cycle and change in unit outage dates.

  2. The NOXSO clean coal project

    Energy Technology Data Exchange (ETDEWEB)

    Black, J.B.; Woods, M.C.; Friedrich, J.J.; Browning, J.P. [NOXSO Corp., Bethel Park, PA (United States)

    1997-12-31

    The NOXSO Clean Coal Project will consist of designing, constructing, and operating a commercial-scale flue-gas cleanup system utilizing the NOXSO Process. The process is a waste-free, dry, post-combustion flue-gas treatment technology which uses a regenerable sorbent to simultaneously adsorb sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) from flue gas from coal-fired boilers. The NOXSO plant will be constructed at Alcoa Generating Corporation`s (AGC) Warrick Power Plant near Evansville, Indiana and will treat all the flue gas from the 150-MW Unit 2 boiler. The NOXSO plant is being designed to remove 98% of the SO{sub 2} and 75% of the NO{sub x} when the boiler is fired with 3.4 weight percent sulfur, southern-Indiana coal. The NOXSO plant by-product will be elemental sulfur. The elemental sulfur will be shipped to Olin Corporation`s Charleston, Tennessee facility for additional processing. As part of the project, a liquid SO{sub 2} plant has been constructed at this facility to convert the sulfur into liquid SO{sub 2}. The project utilizes a unique burn-in-oxygen process in which the elemental sulfur is oxidized to SO{sub 2} in a stream of compressed oxygen. The SO{sub 2} vapor will then be cooled and condensed. The burn-in-oxygen process is simpler and more environmentally friendly than conventional technologies. The liquid SO{sub 2} plant produces 99.99% pure SO{sub 2} for use at Olin`s facilities. The $82.8 million project is co-funded by the US Department of Energy (DOE) under Round III of the Clean Coal Technology program. The DOE manages the project through the Pittsburgh Energy Technology Center (PETC).

  3. 46 CFR 109.205 - Inspection of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Inspection of boilers and machinery. 109.205 Section 109... OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief engineer or engineer in charge, before he assumes charge of the boilers and machinery of a unit shall...

  4. Application of GPRS and GIS in Boiler Remote Monitoring System

    OpenAIRE

    Hongchao Wang; Yifeng Wu

    2012-01-01

    Application of GPRS and GIS in boiler remote monitoring system was designed in this paper by combining the advantage of GPRS and GIS in remote data transmission with configuration monitoring technology. The detail information of the operating conditions of the industrial boiler can be viewed by marking the location of boiler on the electronic map dynamically which can realize the unified management for industrial boiler of a region or city conveniently. Experimental application show that the ...

  5. Stress-Assisted Corrosion in Boiler Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Preet M Singh; Steven J Pawel

    2006-05-27

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  6. Environmental control during steam boiler washing

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, Marcio A.B.; Abreu Pereira, Vera L. de [Companhia Petroquimica do Nordeste (COPENE), Camacari, BA (Brazil). Div. de Engenharia Ambiental; Ringler, Ulrich E.S. [PROMON Engenharia Ltda., Salvador, BA (Brazil)

    1993-12-31

    The washing and chemical cleaning of boilers, activities of a high polluting potential, are responsible for the generation of wastewater of high contents of heavy metals, suspended solids and chemical oxygen demand (COD). This paper describes the actions carried out by COPENE - Petroquimica do Nordeste S/A - in order to reduce this problem. (author). 10 refs., 3 figs., 2 tabs.

  7. Selected operating results of the PASSAT prototype dissolver offgas cleaning system

    International Nuclear Information System (INIS)

    To test the HEPA filter and iodine sorption filters developed for cleaning the dissolver offgases of a reprocessing plant investigations were performed with iodine and nitrogen dioxide containing offgases at the PASSAT prototype offgas cleaning system. Corrosion caused by iodine in combination with water vapor was found on the components of the offgas cleaning system made of the materials Nos. 1.4541 and 1.4571 and the adhesive used for the HEPA filters was found to resist inadequately nitrogen dioxide. With a view to selecting suitable materials laboratory scale tests were performed under conditions relevant to the plant. Among a number of preselected materials the material No. 1.4563 was found to be the pipe material suited for exposure to iodine containing moist offgases. A material fabricated on the basis of silicone polymer with temperature stabilizing additives proved to be a suited adhesive for HEPA filters

  8. Online soot cleaning using infrasound

    Energy Technology Data Exchange (ETDEWEB)

    Torra i Fernandez, Eric; Ellebro, Martin [Infrafone AB, Stockholm (Sweden)

    2013-10-01

    The company Infrafone has been using infrasound as a soot cleaning method for more than 30 years. Infrasonic soot cleaning increases the efficiency, the availability and the lifetime of marine and industrial boilers. The properties and the description of infrasound and Infrafone's soot cleaning method are presented. Moreover, a brief comparison with audible sonic horns is carried out. The results and the savings of installing Infrafone's infrasonic cleaners are presented here with several case studies. (orig.)

  9. Experimental Investigations of the Energy and Environmental Indices of Operation of a Low-Capacity Combined Gas Producer and Hot-Water Boiler

    Science.gov (United States)

    Bodnar, L. A.; Stepanov, D. V.; Dovgal‧, A. N.

    2015-07-01

    It has been shown that the introduction of combined gas producers and boilers on renewable energy sources is a pressing issue. A structural diagram of a low-capacity combined gas producer and boiler on renewable energy sources has been given; a bench and procedures for investigation and processing of results have been developed. Experimental investigations of the energy and environmental indices of a 40-kW combined gas producer and hotwater boiler burning wood have been carried out. Results of the experimental investigations have been analyzed. Distinctive features have been established and a procedure of thermal calculation of the double furnace of a lowcapacity combined gas producer and boiler burning solid fuel has been proposed. The calculated coefficients of heat transfer from the gases in the convection bank have been compared with the obtained experimental results. A calculation dependence for the heat transfer from the gases in convection banks of low-capacity hot-water boilers has been proposed. The quantities of harmful emissions from the combined gas producer and boiler on renewable energy sources have been compared with the existing Ukrainian and foreign standards. It has been established that the environmental efficiency of the boiler under study complies with most of the standard requirements of European countries.

  10. Impact of assembly, testing and launch operations on the airborne bacterial diversity within a spacecraft assembly facility clean-room

    Science.gov (United States)

    Newcombe, David A.; La Duc, Myron T.; Vaishampayan, Parag; Venkateswaran, Kasthuri

    2008-10-01

    In an effort to minimize the probability of forward contamination of pristine extraterrestrial environments, the National Aeronautics and Space Administration requires that all US robotic spacecraft undergo assembly, testing and launch operations (ATLO) in controlled clean-room environments. This study examines the impact of ATLO activity on the microbial diversity and overall bioburden contained within the air of the clean-room facility in which the Mars Exploration Rovers (MERs) underwent final preparations for launch. Air samples were collected from several facility locations and traditional culture-based and molecular methodologies were used to measure microbial burden and diversity. Surprisingly, the greatest estimates of airborne bioburden, as derived from ATP content and cultivation assays, were observed prior to the commencement of MER ATLO activities. Furthermore, airborne microbial diversity gradually declined from the initiation of ATLO on through to launch. Proteobacterial sequences were common in 16S rDNA clone libraries. Conspicuously absent were members of the Firmicutes phylum, which includes the genus Bacillus. In previous studies, species of this genus were repeatedly isolated from the surfaces of spacecraft and clean-room assembly facilities. Increased cleaning and maintenance initiated immediately prior to the start of ATLO activity could explain the observed declines in both airborne bioburden and microbial diversity.

  11. 49 CFR 230.20 - Alteration and repair report for steam locomotive boilers.

    Science.gov (United States)

    2010-10-01

    ... boilers. (a) Alterations. When an alteration is made to a steam locomotive boiler, the steam locomotive... steam locomotive boiler, the steam locomotive owner and/or operator shall file with the FRA Regional... the boiler. Whenever welded or riveted repairs are performed on stayed portions of a steam...

  12. Infrared imaging of fossil fuel power plant boiler interiors

    Science.gov (United States)

    Howard, James W.; Cranton, Brian W.; Armstrong, Karen L.; Hammaker, Robert G.

    1997-08-01

    Fossil fuel power plant boilers operate continuously for months at a time, typically shutting down only for routine maintenance or to address serious equipment failures. These shutdowns are very costly, and diagnostic tools and techniques which could be used to minimize shutdown duration and frequency are highly desirable. Due to the extremely hostile environment in these boilers, few tools exist to inspect and monitor operating boiler interiors. This paper presents the design of a passively cooled, infrared borescope used to inspect the interior of operating boilers. The borescope operates at 3.9 micrometer, where flame is partially transparent. The primary obstacles overcome in the instrument design were the harsh industrial environment surrounding the boilers and the high temperatures encountered inside the boilers. A portable yet durable lens system and enclosure was developed to work with a scanning radiometer to address these two problems by both shielding the radiometer from the environment and by extending the optical train into a snout designed to be inserted into access ports on the sides of the boiler. In this manner, interior images of the boiler can be made while keeping the radiometer safely outside the boiler. The lens views a 40 degree field of view through any 2.5' or larger opening in a foot thick boiler wall. Three of these borescopes have been built, and high resolution images of boiler interiors have been obtained.

  13. Intensive post operation clean out (Poco) in AREVA NC Cadarache dismantling projects: economic value and sustainable development

    International Nuclear Information System (INIS)

    After fabricating plutonium fuels for 40 years (Fast Breeder Reactor, MOX), commercial operations at the AREVA NC Cadarache plant ended in 2003 and post operation clean out of its production buildings and laboratory started. AREVA objective is to achieve IAEA level 2 cleanup of the process facilities and transfer them to their owner, the French Atomic Energy Commission (CEA). There are two main opposite dismantling scenarios: very limited cleanup to optimize man power, or intensive cleanup of the facilities to optimize the quantity of long lived level waste as much as possible. Economic and environmental considerations lead the choice between these two options. (author)

  14. Optimizing the integrated design of boilers - simulation

    DEFF Research Database (Denmark)

    Sørensen, Kim; Karstensen, Claus M. S.; Condra, Thomas Joseph;

    2004-01-01

    Boilers can be considered as consisting of three main components: (i) the pressure part, (ii) the burner and (iii) the control system. To be able to develop the boilers of the future (i.e. the boilers with the lowest emissions, the highest efciency, the best dynamic performance etc.) it is...... important to see the 3 components as an integrated unit and optimize these as such. This means that the burner must be designed and optimized exactly to the pressure part where it is utilized, the control system must have a conguration optimal for the pressure part and burner where it is utilized etc....... Traditionally boiler control systems have been designed in a rather simple manner consisting of a feed water controller and a pressure controller; two controllers which, in principle, operated without any interaction - for more details on boiler control see [4]. During the last year Aalborg Industries A/S has...

  15. Design and operation of off-gas cleaning and ventilation systems in facilities handling low and intermediate level radioactive material

    International Nuclear Information System (INIS)

    The number of developing countries constructing new nuclear facilities is increasing. These facilities include the production and processing of radioisotopes, as well as all types of laboratories and installations, which handle radioactive material and deal with the treatment of radioactive wastes. Ventilation and air cleaning systems are a vital part of the general design of any nuclear facility. The combination of a well designed ventilation system with thorough cleaning of exhaust air is the main method of preventing radioactive contamination of the air in working areas and in the surrounding atmosphere. This report provides the latest information on the design and operation of off-gas cleaning and ventilation systems for designers and regulatory authorities in the control and operation of such systems in nuclear establishments. The report presents the findings of an Advisory Group Meeting held in Vienna from 1 to 5 December 1986 and attended by 12 experts from 11 Member States. Following this meeting, a revised report was prepared by the International Atomic Energy Agency Secretariat and three consultants, M.J. Kabat (Canada), W. Stotz (Federal Republic of Germany) and W.A. Fairhurst (United Kingdom). The final draft was commented upon and approved by the participants of the meeting. 69 refs, 37 figs, 12 tabs

  16. Boilers, evaporators, and condensers

    International Nuclear Information System (INIS)

    This book reports on the boilers, evaporators and condensers that are used in power plants including nuclear power plants. Topics included are forced convection for single-phase side heat exchangers, heat exchanger fouling, industrial heat exchanger design, fossil-fuel-fired boilers, once through boilers, thermodynamic designs of fossil fuel-first boilers, evaporators and condensers in refrigeration and air conditioning systems (with respect to reducing CFC's) and nuclear steam generators

  17. Central heating: package boilers

    Energy Technology Data Exchange (ETDEWEB)

    Farahan, E.

    1977-05-01

    Performance and cost data for electrical and fossil-fired package boilers currently available from manufacturers are provided. Performance characteristics investigated include: unit efficiency, rated capacity, and average expected lifetime of units. Costs are tabulated for equipment and installation of various package boilers. The information supplied in this report will simplify the process of selecting package boilers required for industrial, commercial, and residential applications.

  18. Optimization of Bed Material Consumption in a CFBC Boiler

    Directory of Open Access Journals (Sweden)

    Ashish M. Pullekunnel

    2015-01-01

    Full Text Available The proposed Case-Study is to identify the scope of energy conservation and cost saving through optimization of bed material in a CFBC Boiler during plant start up. The study was undertaken at Abhijeet MADC Nagpur Energy Pvt. Ltd (AMNEPL, a 4X61.5 MW power plant at MIHAN, Khairy Khurd, Hingna, Nagpur. The scope of the study covers the savings achieved during light up of 4X250 TPH boiler and the effect of the application of the proposed method on the energy conservation possibilities and efficiency of boiler operation. The proposed method is an alternative to the conventional boiler light up of a CFBC boiler

  19. Evaluating The Operation Of Three Air Cleaners Working Individually In A Clean Room

    OpenAIRE

    Ardkapan, Siamak Rahimi; Afshari, Alireza; Bergsøe, Niels Christian; Johnson, Matthew S.

    2011-01-01

    The use of portable air cleaners is becoming increasingly popular in many countries includingDenmark. Portable air cleaners are known for not only removing but also generating particles andgases. To clarify this, three air cleaning technologies were evaluated. They were nonthermalplasma, photochemical air purifier and corona discharge ionizer. The concentrations of ultrafineparticles, ozone and total volatile organic compounds were measured both in a duct and in a cleanroom. It was found that...

  20. Impacts of motor vehicle operation on water quality - Clean-up Costs and Policies

    OpenAIRE

    Nixon, Hilary; Saphores, Jean-Daniel M

    2007-01-01

    Environmental studies of motor vehicles typically focus on air pollution or noise, but ignore water pollution. In this paper, we investigate the costs of reversing some of the environmental impacts of motor vehicle transportation on surface waters and groundwater. Our estimates of the cost of cleaning-up leaking underground storage tanks range from $6.5 billion to $19.6 billion, while control costs for highway runoff from major arterials in the United States are an order of magnitude larger...

  1. 40 CFR Table 2 to Subpart Ddddd of... - Operating Limits for Boilers and Process Heaters With Particulate Matter Emission Limits

    Science.gov (United States)

    2010-07-01

    ... emission limit for particulate matter. 2. Fabric filter control a. Install and operate a bag leak detection... Process Heaters With Particulate Matter Emission Limits 2 Table 2 to Subpart DDDDD of Part 63 Protection... Heaters With Particulate Matter Emission Limits As stated in § 63.7500, you must comply with...

  2. Air emission points for facilities in Iowa with operating permits for Title V of the Federal Clean Air Act_considered MAJOR permits

    Data.gov (United States)

    Iowa State University GIS Support and Research Facility — Air emission points for facilities in Iowa with operating permits for Title V of the Federal Clean Air Act, considered "major" permits. Also includes emission...

  3. The Arnot capacity increase project - An integrated boiler and turbine retrofit by Alstom - Implementation and operational experience

    Energy Technology Data Exchange (ETDEWEB)

    Davies, Mike; Stephen, Don; Rich, Glyn; Mills, Jeff; Allen, Steve

    2010-09-15

    In cooperation with South African utility giant Eskom, Alstom has undertaken an ambitious project to upgrade the six-unit Arnot Power Station. The objective was to retrofit major plant components in a cost effective manner in order to extend plant life and increase output. This paper will consider the implementation of the project, the challenges overcome and the operational experience subsequently gained. Lessons learned will be identified. Conclusions will be drawn concerning the effectiveness of a comprehensive feasibility study prior to project implementation and the ability of modern design and manufacturing techniques to retrofit older machines, thus releasing latent potential.

  4. Evaluation of surrogate boilers for steam generators. Final report

    International Nuclear Information System (INIS)

    Corrosion in PWR systems is a continuing problem that can result in significant expenditures for inspection, repair, and replacement of steam generators as well as for power replacement during outages. Model boilers operated in parallel to the steam generator may provide a useful tool for monitoring and studying steam generator corrosion and corrosion prevention processes. The potential benefits of such boilers as well as several conceptual boiler design alternatives are described, and approximate costs for fabrication and operation of such systems are presented

  5. Engineering solutions related to the furnace arrangement of a boiler designed for operating at supercritical steam conditions

    Science.gov (United States)

    Shtegman, A. V.; Ryzhii, I. A.; Sosin, D. V.; Kotler, V. R.

    2014-04-01

    When developing a coal-fired power unit designed for operating at supercritical steam conditions (SSCs), it is necessary not only to achieve high economic performance and the high reliability of a new power unit, but also to tackle many problems related to the efficient combustion of the solid fuel without exceeding the future standards for limitations on emissions of harmful substances into the atmosphere. The technological methods of suppression of nitrogen oxides capable of providing the permissible NO x emissions are discussed. The results of calculations are given that demonstrate the feasibility of achieving the purpose in view by means of installation of new low-NO x burners and staged injection of the fuel even on combustion of the Ekibastuz black coal high in ash content.

  6. CHP Integrated with Burners for Packaged Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Castaldini, Carlo; Darby, Eric

    2013-09-30

    The objective of this project was to engineer, design, fabricate, and field demonstrate a Boiler Burner Energy System Technology (BBEST) that integrates a low-cost, clean burning, gas-fired simple-cycle (unrecuperated) 100 kWe (net) microturbine (SCMT) with a new ultra low-NOx gas-fired burner (ULNB) into one compact Combined Heat and Power (CHP) product that can be retrofit on new and existing industrial and commercial boilers in place of conventional burners. The Scope of Work for this project was segmented into two principal phases: (Phase I) Hardware development, assembly and pre-test and (Phase II) Field installation and demonstration testing. Phase I was divided into five technical tasks (Task 2 to 6). These tasks covered the engineering, design, fabrication, testing and optimization of each key component of the CHP system principally, ULNB, SCMT, assembly BBEST CHP package, and integrated controls. Phase I work culminated with the laboratory testing of the completed BBEST assembly prior to shipment for field installation and demonstration. Phase II consisted of two remaining technical tasks (Task 7 and 8), which focused on the installation, startup, and field verification tests at a pre-selected industrial plant to document performance and attainment of all project objectives. Technical direction and administration was under the management of CMCE, Inc. Altex Technologies Corporation lead the design, assembly and testing of the system. Field demonstration was supported by Leva Energy, the commercialization firm founded by executives at CMCE and Altex. Leva Energy has applied for patent protection on the BBEST process under the trade name of Power Burner and holds the license for the burner currently used in the product. The commercial term Power Burner is used throughout this report to refer to the BBEST technology proposed for this project. The project was co-funded by the California Energy Commission and the Southern California Gas Company (SCG), a

  7. Knowledge based system for fouling assessment of power plant boiler

    International Nuclear Information System (INIS)

    The paper presents the design of an expert system for fouling assessment in power plant boilers. It is an on-line expert system based on selected criteria for the fouling assessment. Using criteria for fouling assessment based on 'clean' and 'not-clean' radiation heat flux measurements, the diagnostic variable are defined for the boiler heat transfer surface. The development of the prototype knowledge-based system for fouling assessment in power plants boiler comprise the integrations of the elements including knowledge base, inference procedure and prototype configuration. Demonstration of the prototype knowledge-based system for fouling assessment was performed on the Sines power plant. It is a 300 MW coal fired power plant. 12 fields are used with 3 on each side of boiler

  8. Pickering Unit 1 chemical cleaning

    International Nuclear Information System (INIS)

    The secondary sides of all 12 boilers at Pickering Unit 1 were chemically cleaned in 1994 by the team of Ontario Hydro, B and W International (Cambridge, Ontario) and B and W Nuclear Technologies (Lynchburg, Virginia). A multi-step EPRI/SGOG process was employed in a similar manner to previous clearings at Units 5 and 6 in 1992 and 1993, respectively. A major innovation with the Unit 1 cleaning was the incorporation of a crevice cleaning step, the first time this had been done on Ontario Hydro plants. In addition, six boilers were cleaned in parallel compared to three at a time in previous Pickering cleanings. This significantly reduced cleaning time. A total of 6,770 kg of sludge was removed through direct chemical dissolution. It consisted of 66% iron/nickel oxides and 28% copper metal. A total of 1,600,000 L (420,000 US gallons) of liquid waste was produced. It was processed through the spent solvent treatment facility located at the Bruce Nuclear Power Development site. Visual inspection performed after the cleaning indicated that the crevices between the boiler tubes and the tube support structure were completely clear of deposit and the general condition of the tubing and lattice bars appeared to be in 'as new' condition. (author)

  9. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    of flue gas cleaning equipment. This survey includes discussions on the inorganic constituents transformation during straw and coal combustion, alkali-ash and alkali sulfur reactions, a survey of power plant and test rig co-firing experiments, a discussion of equilibrium calculations, a discussion......In this literature report is provided a status for the present knowledge level on ash properties when co-firing coal and biomass. The fly ash formed in boilers using co-firing of coal and straw do have a large influence on ash deposit formation, boiler corrosion, fly ash utilization and operation...... of alkali getter experiments and a discussion of modeling of alkali reaction with kaolin. Presently there is still a need for a better understanding of especially the reaction of potassium with coal ash, thereby making better predictions of co-firing ash properties....

  10. Closure report for CAU 339: Area 12 Fleet Operations steam-cleaning discharge area, Nevada Test Site

    International Nuclear Information System (INIS)

    This Closure Report (CR) provides documentation of the completed corrective action at the Area 12 Fleet Operations site located in the southeast portion of the Area 12 Camp at the Nevada Test Site (NTS). Field work was performed in July 1997 as outlined in the Corrective Action Plan (CAP). The CAP was approved by the Nevada Division of Environmental Protection (NDEP) in June 1997. This site is identified in the Federal Facility Agreement and Consent Order (FFACO) as Corrective Action Site (CAS) Number 12-19-01 and is the only CAS in Corrective Action Unit (CAU) 339. The former Area 12 Fleet Operations Building 12-16 functioned as a maintenance facility for light- and heavy-duty vehicles from approximately 1965 to January 1993. Services performed at the site included steam-cleaning, tire service, and preventative maintenance on vehicles and equipment. Past activities impacted the former steam-cleaning discharge area with volatile organic compounds (VOCs) and total petroleum hydrocarbons (TPH) as oil

  11. Preventive acid chemical cleaning operation (PACCO) on steam generator in French nuclear power plants

    International Nuclear Information System (INIS)

    Steam Generators (SG) usually present important deposit loading and Tube Support Blockage, resulting from Secondary Side corrosion products. These phenomena modify SG behavior which can lead to safety, heat exchange performance and lifetime problems. In this context, a Chemical Cleaning Process (PACCO) was designed to solve the issue. After almost two years of intensive lab tests, pilot simulation and mock-ups, the chemical process was finally qualified by EDF. The aim of the work was firstly the development in laboratory of a chemical process that could eliminate partially the deposit loading, respecting the integrity of materials and gas emission limits. Secondly, the objective was the design and the implementation of the process on-site. The process has been applied successfully in 3 SG in Dampierre nuclear power plant in France on July 2013. The main results were: - Corrosion < 100 μm. - 40% of the initial deposit loading, removed by SG. (authors)

  12. Transients in a circulating fluidized bed boiler

    OpenAIRE

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-01-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for ca...

  13. Hybrid SBR–FO system for wastewater treatment and reuse: Operation, fouling and cleaning

    KAUST Repository

    Linares, Rodrigo Valladares

    2016-04-05

    Forward osmosis (FO) is a novel membrane separation process that potentially can be used as an energy-saving alternative to conventional membrane processes. A hybrid sequential batch reactor (SBR)–FO process was explored. In this system, a plate and frame FO cell including two flat-sheet FO membranes was submerged in a bioreactor treating synthetic domestic wastewater. The dissolved organic carbon (DOC) removal efficiency of the system was 98.55%. Total nitrogen removal was 62.4%, with nitrate, nitrite and ammonium removals of 58.4%, 96.2% and 88.4%, respectively. Phosphate removal was almost 100%. The 15-hour cycle average water flux of a virgin membrane with air scouring was 2.95 L/m2·h− 1. Air scouring can help to remove loose foulants from the membrane active layer, thus helping to recover up to 89.5% of the original flux. Chemical cleaning of the fouled active layer of the FO membrane was not as effective as air scouring. Natural organic matter (NOM) characterization methods (liquid chromatography–organic carbon detection (LC–OCD) and 3-D fluorescence excitation emission matrix (FEEM)) show that the FO membrane has a very good performance in rejecting biopolymers, humics and building blocks, but a limited ability in rejecting low molecular weight neutrals. Transparent exopolymer particles (TEP) and other biopolymers might be associated with fouling of the membrane on the support layer. A 1% sodium hypochlorite (NaOCl) cleaning solution was proved to be effective for removing the foulants from the support layer and recovering the original flux.

  14. Management and disposal of radioactive waste from clean-up operations

    International Nuclear Information System (INIS)

    Clean-up of large contaminated areas may create enormous amounts of radioactive waste which need to be safely disposed of. Disposal of the waste may include pre-treatment and transportation to a final repository. There is much experience of the removal and disposal of large amounts of radioactive contaminated material from uranium mill tailings sites. For example, in Salt Lake City, USA, two million tons of radium-containing waste was transported 140 km by rail to a disposal site. In Port Hope, Canada, 70,000 cubic meters of similar waste were moved by road to a disposal site 350 km away. The disposal of the uranium mill tailings can be pre-planned, but an accident situation is quite different. In an emergency, decisions on how to deal with the waste from the clean-up may have to be made rapidly and disposal options may be limited. After the Chernobyl accident, large amounts of contaminated material (mainly soil and trees) were disposed of in shallow pits and surface mounds. Overall, approximately 4x106 m3 of waste were distributed between about 800 disposal sites. Because the amounts of waste after a major nuclear accident could be large, their final disposal may require large human and capital resources. Depending on the scale it is possible that the wastes will have to be placed in several final disposal sites. These are likely to be pits or surface mounds. Such repositories may need clay or concrete liners to prevent migration of the radionuclides from the disposal sites. (EG)

  15. 75 FR 36069 - Clean Air Act Operating Permit Program; Petition for Objection to a Federal Operating Permit for...

    Science.gov (United States)

    2010-06-24

    ... Waste Management of Louisiana L.L.C., Woodside Landfill and Recycling Center (WLRC), Walker, Livingston... for the operation of the landfill in Walker, Livingston Parish, Louisiana. The petitioners claim that... Administrator, Region 6. BILLING CODE 6560-50-P...

  16. 77 FR 16836 - Clean Air Act Operating Permit Program; Petition for Objection to State Operating Permit for...

    Science.gov (United States)

    2012-03-22

    ... San Juan Citizens Alliance, and Carson Forest Watch (Petitioners) to object to the operating permit..., Region 6. BILLING CODE 6560-50-P ... Public Service Company of New Mexico, San Juan Generating Station AGENCY: Environmental Protection...

  17. Sulphur recirculation for reduced boiler corrosion; Minskad pannkorrosion med svavelrecirkulation

    Energy Technology Data Exchange (ETDEWEB)

    Andersson, Sven; Karlsson, Martin (Goetaverken Miljoe AB, Goeteborg (Sweden)); Blomqvist, Evalena; Baefver, Linda; Claesson, Frida; Davidsson, Kent (SP Sveriges Tekniska Forskningsinstitut, Boraas (Sweden)); Froitzheim, Jan; Pettersson, Jesper; Steenari, Britt-Marie (Chalmers Tekniska Hoegskola, Oorganisk miljoekemi, Goeteborg (Sweden))

    2010-03-15

    Sulphur recirculation is a new technology for reducing boiler corrosion and dioxin formation, which was demonstrated in full-scale tests performed at the Renova Waste to Energy plant at Saevenaes in Goeteborg (Sweden). Sulphur is recirculated from the flue gas cleaning back to the boiler, which reduces the chloride content of the deposits, which in turn reduces boiler corrosion and dioxin formation. Sulphur dioxide was separated from the flue gas in a wet scrubber by adding hydrogen peroxide, producing sulphuric acid. The sulphuric acid was injected into the furnace using nozzles with atomization air, surrounded by recirculated flue gas for improved mixing. By recirculating the sulphur, the sulphur dioxide concentration was increased in the boiler. Each sulphur atom passed the boiler several times and no external sulphur had to be added. Dioxin, ash, deposits and particle samplings together with 1000 h corrosion probe measurements were performed for normal operation (reference) and with sulphur recirculation respectively. During spring 2009, reference measurements were made and the recirculation system was installed and tested. During autumn 2009, a long term test with sulphur recirculation was made. An SO{sub 2} concentration of approximately 800 mg/m3 (n, d.g.) was maintained in the boiler by the system except during a period of extremely low sulphur content in the waste. The sulphur dioxide stack concentrations have been far below the emission limit. Sulphuric acid dew point measurements have shown that the sulphuric acid dosage did not lead to elevated SO{sub 3} concentrations, which may otherwise lead to low temperature corrosion. The chlorine content of both fly ash and boiler ash decreased and the sulphur content increased during the sulphur recirculation tests. The molar chlorine/sulphur ratio (Cl/S) decreased by two thirds in the fly ash as well as in the boiler ash, except for one sample. With sulphur recirculation in operation, the deposit growth was

  18. Air-Cleaning Operational Experience in the Bhabha Atomic Research Centre, Trombay

    International Nuclear Information System (INIS)

    The details of the operational experience gathered in the Bhabha Atomic Research Centre on various aspects of the problem associated with the control of pollutants from the operation of nuclear facilities housed therein form the subject of this report. A short account of the standards for radioactive gaseous waste management and the general practices concerning the prevention and control of air contamination is given. Studies on airborne radioactivity and the operational experience of the ventilation systems connected with some of the installations at Trombay are reviewed. The cost aspects of a typical ventilation system of an operating plant are presented. (author)

  19. Steam boiler for fytomass

    OpenAIRE

    Baláš, Jiří

    2008-01-01

    The purpose of this Diploma Thesis was the construction design of the steam boiler for fytomass. For the specified parameters of biomass have been gradually implemented stoichiometric calculations of which are further based calculation of enthalpies of combustion gas. In the next part have been dealt with heat balance of the boiler, the efficiency of the boiler, recirculation of exhaust gases and the temperature of the combustion gases in outlet from fire. Thereinafter, the proposal of partic...

  20. Steam boiler burning wood 60t/h.

    OpenAIRE

    Umýsa, Radovan

    2011-01-01

    This diploma thesis deals constructional and calculation design of the steam boiler 60t/h of clean burning wood. For the parameters of the stoichiometric calculations are carried out and enthalpy calculations of combustion and air. The collected data is then made It a diagram of air and flue gas. The following are the calculations with the heat balance calculations of losses and determination of the boiler thermal efficiency of the boiler. It is made of the combustion chamber design and its t...

  1. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J. [Tampella Power Inc., Tampere (Finland)

    1996-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  2. Guide to Low-Emission Boiler and Combustion Equipment Selection

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2002-05-06

    Boiler owners and operators who need additional generating capacity face a number of legal, political, environmental, economic, and technical challenges. Their key to success requires selection of an adequately sized low-emission boiler and combustion equipment that can be operated in compliance with emission standards established by state and federal regulatory agencies. Recognizing that many issues are involved in making informed selection decisions, the U.S. Department of Energy (DOE), Office of Industrial Technologies (OIT) sponsored efforts at the Oak Ridge National Laboratory (ORNL) to develop a guide for use in choosing low-emission boilers and combustion equipment. To ensure that the guide covers a broad range of technical and regulatory issues of particular interest to the commercial boiler industry, the guide was developed in cooperation with the American Boiler Manufacturers Association (ABMA), the Council of Industrial Boiler Owners (CIBO), and the U.S. Environmental Protection Agency (EPA). The guide presents topics pertaining to industrial, commercial, and institutional (ICI) boilers. Background information about various types of commercially available boilers is provided along with discussions about the fuels that they burn and the emissions that they produce. Also included are discussions about emissions standards and compliance issues, technical details related to emissions control techniques, and other important selection considerations. Although information in the guide is primarily applicable to new ICI boilers, it may also apply to existing boiler installations.

  3. Corrective action plan for CAU Number 339: Area 12 Fleet Operations, Steam Cleaning Discharge Area, Nevada Test Site

    International Nuclear Information System (INIS)

    The purpose of this Corrective Action Plan (CAP) is to provide the method for implementing the corrective action alternative as provided in the Corrective Action Decision Document (CADD). Detailed information of the site history and results of previous characterizations can be found in the Work Plan, the Preliminary Investigation Report, and the Phase 2 Characterization Report. Previous characterization investigations were completed as a condition of the Temporary Water Pollution Control Permit issued by the Nevada Division of Environmental Protection (NDEP) on July 14, 1992. The scope of this report is to prepare a CAP based upon the selected remedial alternative for closure of the Area 12, Building 12-16 Fleet Operations steam cleaning discharge area. The effluent discharge area has been impacted by volatile organic compounds (VOCs) and total petroleum hydrocarbons (TPH) as oil. The maximum hydrocarbon and VOC concentrations detected in the Preliminary and Phase 2 Site Characterization Investigations are summarized

  4. Enzymatic cleaning of biofouled thin-film composite reverse osmosis (RO) membrane operated in a biofilm membrane reactor.

    Science.gov (United States)

    Khan, Mohiuddin; Danielsen, Steffen; Johansen, Katja; Lorenz, Lindsey; Nelson, Sara; Camper, Anne

    2014-02-01

    Application of environmentally friendly enzymes to remove thin-film composite (TFC) reverse osmosis (RO) membrane biofoulants without changing the physico-chemical properties of the RO surface is a challenging and new concept. Eight enzymes from Novozyme A/S were tested using a commercially available biofouling-resistant TFC polyamide RO membrane (BW30, FilmTech Corporation, Dow Chemical Co.) without filtration in a rotating disk reactor system operated for 58 days. At the end of the operation, the accumulated biofoulants on the TFC RO surfaces were treated with the three best enzymes, Subtilisin protease and lipase; dextranase; and polygalacturonase (PG) based enzymes, at neutral pH (~7) and doses of 50, 100, and 150 ppm. Contact times were 18 and 36 h. Live/dead staining, epifluorescence microscopy measurements, and 5 μm thick cryo-sections of enzyme and physically treated biofouled membranes revealed that Subtilisin protease- and lipase-based enzymes at 100 ppm and 18 h contact time were optimal for removing most of the cells and proteins from the RO surface. Culturable cells inside the biofilm declined by more than five logs even at the lower dose (50 ppm) and shorter incubation period (18 h). Subtilisin protease- and lipase-based enzyme cleaning at 100 ppm and for 18 h contact time restored the hydrophobicity of the TFC RO surface to its virgin condition while physical cleaning alone resulted in a 50° increase in hydrophobicity. Moreover, at this optimum working condition, the Subtilisin protease- and lipase-based enzyme treatment of biofouled RO surface also restored the surface roughness measured with atomic force microscopy and the mass percentage of the chemical compositions on the TFC surface estimated with X-ray photoelectron spectroscopy to its virgin condition. This novel study will encourage the further development and application of enzymes to remove biofoulants on the RO surface without changing its surface properties. PMID:24329165

  5. Research report of FY 1997 on the environmentally acceptable coal utilization system introduction support project. Follow-up project on circulating fluidized bed boiler introduction (Calaca Batangas Thermal Power Station); 1997 nendo chosa hokokusho. Kankyo chowagata sekitan riyo system donyu shien jigyo (junkan ryudosho boiler ni kakawaru follow up jigyo (Calaca Batangas karyoku hatsudensho))

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    For the follow-up project, to promote the diffusion of results of the clean coal technology (CCT) model projects, experts of circulating fluidized bed boilers were dispatched, to guide and advise for the operation of facilities introduced in these projects. The purpose of these projects is to diffuse the CCTs, and to support the promotion of environmental measures. Some guidance and advice about operation processes, data processing, operation regulation, maintenance, and boiler maintenance works were provided to the Ministry of Energy and Electric Power Corporation of the Philippines. Semirara, Malangas, and Samar coals in the Philippines were used for the tests. The boiler facilities could be operated by Philippine operators themselves. Based on the guidance and advice about operation processes, combustion tests using various Philippine coals were also planned and conducted by themselves. The maintenance techniques were transferred to Philippine operators through the inspection, repair and advice. The Philippine side understood the technologies well, and the circulating fluidized bed boiler technology was independently educated in the Philippines. 23 figs., 16 tabs.

  6. Optimal utilization of exhaust gas. Planning, construction and operation of a waste heat recovery boiler for the combined-cycle power plant Plattling; Abgaswaerme optimal nutzen. Planung, Bau und Betrieb eines Abhitzekessels fuer das GuD-Kraftwerk Plattling

    Energy Technology Data Exchange (ETDEWEB)

    Albers, Gerd [Standardkessel, Duisburg (Germany)

    2012-07-01

    The paper industry is one of the most energy-intensive economic sectors. The requirements of an efficient energy supply are correspondingly stringent. In the year 1980, the Myllykovski Group (Ettringen, Federal Republic of Germany) and E.ON Energy Projects (Munich, Federal Republic of Germany) concluded contracts to provide process steam and electricity to the paper industry in Plattling (Federal Republic of Germany). For this purpose, the specifically set up E.ON subsidiary company Kraftwerk Plattling GmbH operates a newly established gas and steam turbine plant. The waste heat recovery boiler as a main component was supplied by Standardkessel GmbH (Duisburg, Federal Republic of Germany).

  7. 印尼煤掺烧方式对锅炉运行性能的影响%Influence of Indonesia Coal Blending Combustion Mode on Operating Performance of Boiler

    Institute of Scientific and Technical Information of China (English)

    张殿平; 邓坚; 钟礼今; 王国强; 方庆艳; 张成; 陈刚

    2015-01-01

    在低氮燃烧条件下对一台700 MW四角切圆锅炉开展了印尼煤掺烧方式对锅炉运行性能影响的试验研究。设计了3种印尼煤与神混煤掺烧方式,测试不同掺烧方式下的金属壁面温度、锅炉效率和 NOx 排放量,以获得优化的印尼煤掺烧方式。对比结果表明,相比于其他掺烧方式,采用下层燃烧器掺烧印尼煤的方式,过热器和再热器的金属壁面温度、CO和NOx 排放量、排烟温度、飞灰含碳量均最低,锅炉效率最高,有利于提高锅炉运行安全性、经济性和环保性能。%Under low NOx combustion condition,experimental research on influence of Indonesia coal blending combustion mode on operating performance of boiler was developed for one 700 MW tangentially fired boiler. Three blending combus-tion modes of combining Indonesia coal and mixed coal were designed and temperature of metal wall,efficiency of the boiler and NOx emission load was tested with different combustion modes so as to obtain optimized combustion mode for Indonesia coal. Comparison results indicate that compared with other blending combustion modes,temperature of the metal walls,e-mission loads of CO and NOx ,exhaust gas temperature and carbon contents of fly ashes of the superheater and the reheater are the lowest and efficiency of the boiler is the highest by using the mode of Indonesia coal blending combustion in the lower burner which may be in favor of improving security,economy and environment protection performance of the boiler.

  8. Evaluation of surrogate boilers for steam generators

    International Nuclear Information System (INIS)

    Steam generator damage in pressurized water reactors is a continuing problem which results from a combination of factors including mechanical design, thermal hydraulics, materials selection, fabrication techniques, water chemistry, and system design and operation. A wide variety of steam generator damage mechanisms has been identified in operating PWRs including intergranular attack, thinning, stress corrosion cracking, erosion, denting, fatigue cracking, pitting, and fretting. Model boilers operated in parallel to the steam generators, i.e., surrogate boilers, may provide a useful tool in the study of these damage mechanisms, their causative factors, and the effects of corrosion actions. To evaluate the applicability of surrogate boilers to such studies, Steam Generator Owners Group I project S111-2 was established. Evaluation of numerous surrogate boiler design alternates led to identification of several possible acceptable approaches. The appropriate surrogate feedwater was identified as plant feedwater. Capability to operate with a tube-side temperature similar to the hot-leg temperature was considered necessary as was the ability to provide mechanical, thermal, and chemical corrosion acceleration. Practical and economically feasible surrogate boiler designs were developed in response to these design requirements

  9. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

  10. A Rule-Based Industrial Boiler Selection System

    Science.gov (United States)

    Tan, C. F.; Khalil, S. N.; Karjanto, J.; Tee, B. T.; Wahidin, L. S.; Chen, W.; Rauterberg, G. W. M.; Sivarao, S.; Lim, T. L.

    2015-09-01

    Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes, super heaters, air heaters and economizers. The selection of the boiler is very important to the industry for conducting the operation system successfully. The selection criteria are based on rule based expert system and multi-criteria weighted average method. The developed system consists of Knowledge Acquisition Module, Boiler Selection Module, User Interface Module and Help Module. The system capable of selecting the suitable boiler based on criteria weighted. The main benefits from using the system is to reduce the complexity in the decision making for selecting the most appropriate boiler to palm oil process plant.

  11. Clean coal technologies

    International Nuclear Information System (INIS)

    According to the World Energy Council (WEC), at the beginning of the next century three main energy sources - coal, nuclear power and oil will have equal share in the world's total energy supply. This forecast is also valid for the USSR which possesses more than 40% of the world's coal resources and continuously increases its coal production (more than 700 million tons of coal are processed annually in the USSR). The stringent environmental regulations, coupled with the tendency to increase the use of coal are the reasons for developing different concepts for clean coal utilization. In this paper, the potential efficiency and environmental performance of different clean coal production cycles are considered, including technologies for coal clean-up at the pre-combustion stage, advanced clean combustion methods and flue gas cleaning systems. Integrated systems, such as combined gas-steam cycle and the pressurized fluidized bed boiler combined cycle, are also discussed. The Soviet National R and D program is studying new methods for coal utilization with high environmental performance. In this context, some basic research activities in the field of clean coal technology in the USSR are considered. Development of an efficient vortex combustor, a pressurized fluidized bed gasifier, advanced gas cleaning methods based on E-beam irradiation and plasma discharge, as well as new catalytic system, are are presented. In addition, implementation of technological innovations for retrofitting and re powering of existing power plants is discussed. (author)

  12. Corrective Action Decision Document (CADD), Area 12 fleet operations steam cleaning discharge area, Nevada Test Site Corrective Action Unit 339

    International Nuclear Information System (INIS)

    This Corrective Action Decision Document (CADD) incorporates the methodology used for evaluating the remedial alternatives completed for a former steam cleaning discharge area at the Nevada Test Site (NTS). The former steam cleaning site is located in Area 12, east of the Fleet Operations Building 12-16. The discharge area has been impacted by Resource Conservation and Recovery Act (RCRA) F Listed volatile organic compounds (VOCs) and petroleum hydrocarbons waste. Based upon these findings, resulting from Phase 1 and Phase 2 site investigations, corrective action is required at the site. To determine the appropriate corrective action to be proposed, an evaluation of remedial alternatives was completed. The evaluation was completed using a Corrective Measures Study (CMS). Based on the results of the CMS, the favored closure alternative for the site is plugging the effluent discharge line, removing the sandbagged barrier, completing excavation of VOC impacted soils, and fencing the soil area impacted by total petroleum hydrocarbons (TPH), east of the discharge line and west of the soil berm. Management of the F Listed VOCs are dictated by RCRA. Due to the small volume of impacted soil, excavation and transportation to a Treatment Storage and Disposal Facility (TSDF) is the most practical method of management. It is anticipated that the TPH (as oil) impacted soils will remain in place based upon; the A through K Analysis, concentrations detected (maximum 8,600 milligrams per kilogram), expected natural degradation of the hydrocarbons over time, and the findings of the Phase 2 Investigation that vertical migration has been minimal

  13. Boiler house modernization through shared savings program

    Energy Technology Data Exchange (ETDEWEB)

    Breault, R.W. [Tecogen, Waltham, MA (United States)

    1995-12-31

    Throughout Poland as well as the rest of Eastern Europe, communities and industries rely on small heat only boilers to provide district and process heat. Together these two sectors produce about 85,000 MW from boilers in the 2 to 35 MW size range. The bulk of these units were installed prior to 1992 and must be completely overhauled to meet the emission regulations which will be coming into effect on January 1, 1998. Since the only practical fuel is coal in most cases, these boilers must be either retrofit with emission control technology or be replaced entirely. The question that arises is how to accomplish this given the current tight control of capital in Poland and other East European countries. A solution that we have for this problem is shared savings. These boilers are typically operating with a quiet low efficiency as compared to western standards and with excessive manual labor. Installing modernization equipment to improve the efficiency and to automate the process provides savings. ECOGY provides the funds for the modernization to improve the efficiency, add automation and install emission control equipment. The savings that are generated during the operation of the modernized boiler system are split between the client company and ECOGY for a number of years and then the system is turned over in entirety to the client. Depending on the operating capacity, the shared savings agreement will usually span 6 to 10 years.

  14. Planning Annual Shutdown Inspection for BFB Boiler

    OpenAIRE

    Sorsa, Tatu

    2014-01-01

    The goal of this thesis was to create an illustrative guidebook of annual inspection planning for BFB boiler to help power plant operator when planning of annual inspection is topical. This thesis was made for Andritz Oy and it is based on inspection reports and experiences of BFB boiler’s maintenance and inspection staff. In this thesis it is shown how to plan an annual inspection for BFB boiler and thesis gives good tools and hints for operator to manage inspection from the beginning ...

  15. Research on the Effectiveness of Cleaning Cutting Fluid Used for Machining During Abrasive and Diamond Tools Operations

    OpenAIRE

    Vykintas Dusevičius; Audrius Čereška

    2012-01-01

    The article presents the problem of cleaning effectively lubricant - coolant fluid using two different metal-working techniques. Compared with lubricant-coolant fluid, the use of steel abrasive tools produces very small steel particles having relative weight. Steel processing with diamond polishing tools does not make chips. The paper considers theoretical cleaning methods and compares them with experimental results cleaning an additional flow of lubrication and cooling with a magnetic separa...

  16. An optimization model for the operations of steam production in industrial boilers Um modelo de otimização para as operações de produção de vapor em caldeiras industriais

    Directory of Open Access Journals (Sweden)

    Cleber Damião Rocco

    2012-01-01

    Full Text Available In this study, a mixed integer linear programming model is presented to support some of the key decisions in the steam production system with industrial boilers. The model approaches the fuel management decisions (fuel replenishment and its inventory control, boiler operational decisions (start-up, warm-up, and shutdown operations, and which boiler should produce steam. The model adjustments and its validation were carried out through a case study in a large food industry. In face of the good outcomes achieved in applying the model and the lack of optimization tools to support the decisions in this system, the proposed model is a suitable alternative to support some of the key decisions in the system of steam production with multiple industrial boilers.Apresenta-se neste trabalho um modelo de programação linear inteira mista para apoiar algumas das principais decisões na operação de produção de vapor em caldeiras industriais. O modelo contempla as decisões de gerenciamento dos combustíveis: compra nos fornecedores, transporte para a fábrica e níveis dos estoques, assim como determina o modo de funcionamento das caldeiras: momentos de acionamento (start-up, regime de aquecimento (warm-up e desligamento dos equipamentos (shutdown, e em quais deles haverá produção de vapor. Os ajustes e a validação do modelo ocorreram por meio de um estudo de caso realizado em uma indústria de alimentos de grande porte. Diante dos bons resultados obtidos com a aplicação do modelo e da ausência de protocolos ou ferramentas de otimização para apoiar as decisões no sistema estudado, o modelo proposto apresenta-se como uma alternativa viável para apoiar algumas das principais decisões no sistema de produção de vapor em caldeiras industriais.

  17. 46 CFR 97.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Examination of boilers and machinery. 97.15-15 Section... VESSELS OPERATIONS Tests, Drills, and Inspections § 97.15-15 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel...

  18. 46 CFR 78.17-30 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Examination of boilers and machinery. 78.17-30 Section... OPERATIONS Tests, Drills, and Inspections § 78.17-30 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel to...

  19. 46 CFR 196.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Examination of boilers and machinery. 196.15-15 Section... VESSELS OPERATIONS Test, Drills, and Inspections § 196.15-15 Examination of boilers and machinery. (a) It shall be the duty of the chief engineer when he assumes charge of the boilers and machinery of a...

  20. 46 CFR 78.33-1 - Repairs of boiler and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Repairs of boiler and pressure vessels. 78.33-1 Section 78.33-1 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) PASSENGER VESSELS OPERATIONS Reports of Accidents, Repairs, and Unsafe Equipment § 78.33-1 Repairs of boiler and pressure vessels. (a) Before making any repairs to boilers...

  1. ENERGY STAR Certified Boilers

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 3.0 ENERGY STAR Program Requirements for Boilers that are effective as of October 1,...

  2. Charting the boiler market

    International Nuclear Information System (INIS)

    The ''boiler market'' of electricity, sometimes called unsecured transmission, is electric power consumption that in public statistics is restricted by the obligation of the customers to cut their consumption at short notice and therefore are granted some discount on the network lease. The present document is part of a project that aims to provide a better understanding of the flexibility in the Norwegian power market, limited by the power-intensive industry and the boiler market. It discusses the boiler market. It begins with a discusses of the available statistics, where different sources show very dissimilar consumption figures. Then it examines how the consumption in the boiler market developed during the winter 2002/2003. Finally, there is a description of the regulations of unsecured transmission and how the various network owners adapt to the regulations.

  3. Artificial Intelligent System for Steam Boiler Diagnosis based on Superheater Monitoring

    OpenAIRE

    Hussain H. Al-Kayiem; Firas B. Ismail Alnaimi

    2011-01-01

    Steam Boilers are important equipment in power plants and the boilers trip may lead to the entire plant shutdown. To maintain performance in normal and safe operation conditions, detecting of the possible boiler trips in critical time is crucial. Artificial Neural network applications for steam boilers trips are developed designed and parameterized. In this present study, the developed systems are a fault detection and diagnosis neural network model. Some priori knowledge of the demands in ne...

  4. Analysis of structure of cleaning operation on oil tank cleaning robots%油罐清洗机器人清洗作业装置的结构分析

    Institute of Scientific and Technical Information of China (English)

    何勇强; 周利坤

    2012-01-01

    Put forward a safely and environmentally cleaning mode for the special work circumstance and the character of oil sludge on the bottom of tank, systematically analyzed the practical working process of oil tank cleaning and the overall structure of cleaning operation on the oil tank cleaning ro- bots. The form of tray-brush device and the structure of brush have been designed and made dynamics modeling. It also proposed the matching function and transmission scheme of the roll-brush device, the overall structure and working principle of dirt suction system, as well as the design and analysis of the structure of suction mouth and oil sludze box.%结合油罐清洗的特殊作业环境和罐底油泥特性,提出安全、环保的清洗方式,系统分析了油罐清洗的实际作业流程和油罐清洗机器人清洗作业装置的总体结构。对盘刷装置的组成、刷体构造进行了设计,并进行了动力学建模,还提出滚刷装置的功能匹配和传动方案、吸污系统的总体构成和工作原理,以及吸嘴与油泥箱的结构设计分析。

  5. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  6. Optimization of Boiler Heat Load in Water-Heating Boiler-House

    Directory of Open Access Journals (Sweden)

    B. A. Bayrashevsky

    2014-06-01

    Full Text Available An analytical method for optimization of water-heating boiler loads has been developed on the basis of approximated semi-empirical dependences pertaining to changes of boiler gross efficiency due to its load. A complex (∂tух/∂ξΔξ is determined on the basis of a systematic analysis (monitoring of experimental data and the Y. P. Pecker’s formula for calculation of balance losses q2. This complex makes it possible to set a corresponding correction to a standard value of the boiler gross efficiency due to contamination of heating surfaces.Software means for optimization of water-heating boilers has been developed and it is recommended to be applied under operational conditions.

  7. Steam boiler technology

    Energy Technology Data Exchange (ETDEWEB)

    Teir, S.

    2003-07-01

    This book is the published version of the e-book with the same name. The interactive lecture slides, which accompany most chapters, exist only in the online version and on the attached CD-Rom. The Steam Boiler Technology e-book is the main course book for the course on steam boiler technology provided by the Laboratory of Energy Engineering and Environmental Protection at Helsinki University of Technology. The steam boiler technology e-Book is provided by the Laboratory of Energy Engineering and Environmental Protection at Helsinki University of Technology. The book covers the basics and the history of steam generation, modern boilers types and applications, steam/water circulation design, feedwater and steam systems components, heat exchangers in steam boilers, boiler calculations, thermal design of heat exchangers. The chapters of the second edition have been corrected based on reader and reviewer comments, and four new chapters have been added. The user interface of the electronic version has also been updated. The password for the online book will be changed once a year. If you have problems accessing the online book, or need a new password, please contact sebastian.teir@hut.fi.

  8. Co-firing of coal with biomass and waste in full-scale suspension-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Dam-Johansen, Kim; Frandsen, Flemming J.; Jensen, Peter A.; Jensen, Anker D. [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of chemical and Biochemical Engineering

    2013-07-01

    The energy policy in Denmark has for many years focused on lowering the net CO{sub 2} emission from heat and power production by replacing fossil fuels by renewable resources. This has been done by developing dedicated grate-fired boilers for biomass and waste fuels but also by developing coal-based suspension-fired boilers to accept still higher fractions of biomass or waste material as fuels. This last development has been challenging of many reasons, including pre-treatment of fuels, and solving potential emission and operational problems during the simultaneous development of supercritical steam cycles with steam temperatures close to 600 C, providing power efficiencies close to 50% (Hein KRG, Sustainable energy supply and environment protection - strategies, resources and technologies. In: Gupta R, Wall T, Hupa M, Wigley F, Tillman D, Frandsen FJ (eds) Proceedings of international conference on impact of fuel quality on power production and the environment, Banff Conference Centre, Banff, Alberta, Canada, 29 Sept-4 Oct, 2008). For 25 years the CHEC (Combustion and Harmful Emission Control) Research Centre at DTU Chemical Engineering, has attained a leading role in research, supporting power producing industry, plant owners and boiler manufacturers to optimize design and operation and minimize cost and environmental impact using alternative fuels in suspension fired boilers. Our contribution has been made via a combination of full-scale measuring campaigns, pilot-scale studies, lab-scale measurements and modeling tools. The research conducted has addressed many issues important for co-firing, i.e. fuel processing, ash induced boiler deposit formation and corrosion, boiler chamber fuel conversion and emission formation, influence on flue gas cleaning equipment and the utilization of residual products. This chapter provides an overview of research activities, aiming at increasing biomass shares during co-firing in suspension, conducted in close collaboration with

  9. IDEA Clean Energy Application Center

    Energy Technology Data Exchange (ETDEWEB)

    Thornton, Robert

    2013-09-30

    The DOE Clean Energy Application Centers were launched with a goal of focusing on important aspects of our nation’s energy supply including Efficiency, Reliability and Resiliency. Clean Energy solutions based on Combined Heat & Power (CHP), District Energy and Waste Heat Recovery are at the core of ensuring a reliable and efficient energy infrastructure for campuses, communities, and industry and public enterprises across the country. IDEA members which include colleges and universities, hospitals, airports, downtown utilities as well as manufacturers, suppliers and service providers have long-standing expertise in the planning, design, construction and operations of Clean Energy systems. They represent an established base of successful projects and systems at scale and serve important and critical energy loads. They also offer experience, lessons learned and best practices which are of immense value to the sustained growth of the Clean Energy sector. IDEA has been able to leverage the funds from the project award to raise the visibility, improve the understanding and increase deployment CHP, District Energy and Waste Heat Recovery solutions across the regions of our nation, in collaboration with the regional CEAC’s. On August 30, 2012, President Obama signed an Executive Order to accelerate investments in industrial energy efficiency (EE), including CHP and set a national goal of 40 GW of new CHP installation over the next decade IDEA is pleased to have been able to support this Executive Order in a variety of ways including raising awareness of the goal through educational workshops and Conferences and recognizing the installation of large scale CHP and district energy systems A supporting key area of collaboration has involved IDEA providing technical assistance on District Energy/CHP project screenings and feasibility to the CEAC’s for multi building, multi-use projects. The award was instrumental in the development of a first-order screening

  10. Wood Pellet-Fired Biomass Boiler Project at the Ketchikan Federal Building

    Energy Technology Data Exchange (ETDEWEB)

    Tomberlin, G.

    2014-06-01

    Biomass boiler systems have existed for many years, but the technology has advanced in recent decades and can now provide automated and efficient operation for a relatively modest investment. Key advances in system monitoring and control allow for lower operating costs, since the control systems run all aspects of the boiler, including feed, load reduction and even tube cleaning. These advances have made such systems economical on a small scale in situations where inexpensive fuels like natural gas are not available. This creates an opportunity for building operators in remote, cold-climate locations to reduce the use of expensive fuels for heating buildings. GSA Region 10 installed the system at the federal building in Ketchikan, Alaska and submitted the project to the Green Proving Ground (GPG) program. GSA's GPG program contracted with the National Renewable Energy Laboratory (NREL) to assess the installation and the technology. The system serves as a demonstration to assess actual system efficiencies, as well as operating characteristics and financial benefits. In addition to installation and operational issues, the project team/researchers examined other issues, including fuel transportation costs, building energy savings, and overall economics.

  11. Research on the Effectiveness of Cleaning Cutting Fluid Used for Machining During Abrasive and Diamond Tools Operations

    Directory of Open Access Journals (Sweden)

    Vykintas Dusevičius

    2012-01-01

    Full Text Available The article presents the problem of cleaning effectively lubricant - coolant fluid using two different metal-working techniques. Compared with lubricant-coolant fluid, the use of steel abrasive tools produces very small steel particles having relative weight. Steel processing with diamond polishing tools does not make chips. The paper considers theoretical cleaning methods and compares them with experimental results cleaning an additional flow of lubrication and cooling with a magnetic separator and hydro-cyclone.Article in Lithuanian

  12. Transients in a circulating fluidized bed boiler

    Science.gov (United States)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  13. 40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

    Science.gov (United States)

    2010-07-01

    ... requirements for boilers and industrial furnaces burning hazardous waste. When an owner or operator of a cement... operator of an existing cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or..., hydrogen chloride and chlorine gas, and non-mercury metals; or the Director determines certain...

  14. TRD, technical codes and instructions on steam boilers

    International Nuclear Information System (INIS)

    Condensed edition informing about layout and applications of the TRDs, materials, manufacture and dimensioning, calculations, equipment and installation, testing and operation, and boilers of groups I, II and III. (DG)

  15. Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration

    Energy Technology Data Exchange (ETDEWEB)

    Liss, William E; Cygan, David F

    2013-04-17

    Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system the Super Boiler for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently

  16. Plasma Cleaning

    Science.gov (United States)

    Hintze, Paul E.

    2016-01-01

    NASA's Kennedy Space Center has developed two solvent-free precision cleaning techniques: plasma cleaning and supercritical carbon dioxide (SCCO2), that has equal performance, cost parity, and no environmental liability, as compared to existing solvent cleaning methods.

  17. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-01-01

    This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

  18. Evaluation of conditions of SNCR in small boilers

    International Nuclear Information System (INIS)

    The report describes the first part of a project 'SNCR for small boilers', supported by Vaermeforsk (Thermal Engineering Research Institute), with the purpose of assessing the potential for SNCR in small boilers. Given favourable conditions, the project was to be continued in a second part with the demonstration of a SNCR system in a small boiler (or several boilers). During the base establishment, the temperatures in four locations per boiler, in a couple of horizontal or vertical levels and at 2-3 thermal outputs, were measured. Out of the four locations two showed temperatures mainly within the theoretical temperature window for SNCR. These locations were used during the try-out tests to inject urea and ammonia. The locations and the equipment used during the try-out tests together with existing operation strategies seem to limit the reduction levels to approximately 10-20% at acceptable levels of ammonia slip. The measurements and try-out tests carried out does not provide enough basis for forming any general conclusions concerning SNCR in small boilers. Neither the base establishment nor the try-out tests included any optimisation of the boilers regarding the operation strategy or, for the try-out tests, locations and equipment (drop size, flow shape and direction). Therefore, it is likely to believe that better results can be obtained, given other conditions of operation and using well established SNCR technology, adapted to the circumstances. 2 refs, 27 figs, 5 tabs

  19. Feasibility of Combustion of Petroleum Coke in 230t/h Circulating Fluidized Bed Boiler

    Institute of Scientific and Technical Information of China (English)

    HAN Dong-tai; SONG Zheng-chang; XU Tao

    2003-01-01

    In order to reuse the high sulfur petroleum coke, the waste in chemical industry, as fuel of power plant for energy recovery, the combustion property of petroleum coke was researched experimentally in circulating fluidized bed (CFB) boiler. The performance of the boiler in burning mixed fuel with different ratios of coal to petroleum coke is obtained. Based on the experimental data, Factors influencing the stability of combustion,thermal efficiency of boiler, and emissions and desulphurisation are discussed. This study demonstrates that the combustion of petroleum coke in CFB boiler is applicable, and has great significance on the design and operation of CFB boiler to burn petroleum coke.

  20. Needs-driven soot blowing in waste boilers; Behovsstyrd sotblaasning i avfallspannor

    Energy Technology Data Exchange (ETDEWEB)

    Niklasson, Fredrik; Davidsson, Kent

    2009-09-15

    The increased use of alternative and waste fuels has resulted in an increased number of plants having trouble with fouling and corrosion on boiler banks and superheater tubes. Frequent sootblowing will keep the surfaces relatively clean, but on the other hand, it may erode the tube material. An intelligent sootblowing system will initiate sootblowings on individual tube banks only when needed for that specific tube bank. Such a system depends on the detection of the degree of fouling of specific tube banks. In this project, the conditions for an intelligent sootblowing system at the waste fired boilers in Boraas are investigated from measured flows, temperatures and pressure drop. New thermocouples at the water tubes between the banks of the economiser have been installed and connected to the control and monitoring system of the boiler. From measured temperatures and flows, heat transfer coefficients are calculated and used to detect the fouling on the heat exchangers. A pressure transducer has been altered to measure the pressure over the boiler bank. At the superheaters, the measurements show a significant improvement of the heat transfer coefficients immediately following sootblowing. Thereafter, the heat transfer coefficients decline more slowly, almost linearly. The measurements indicate that the fouling rate is almost same for the two superheaters and do not motivate individual sootblowing sequences of the two superheaters. The pressure drop over the boiler bank was found too insensitive a measure to be used as an indicator for an intelligent sootblowing system, at least in this specific boiler. In the economiser, the decline of calculated heat transfer coefficients showed a relative rate of fouling on individual tube banks. The results show that the fouling rate is significantly higher in the top tube banks, which comes first in the direction of the flue gas, compared to downstream banks. Experiments by sootblowing the top tube bank more frequently than the

  1. Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler

    Energy Technology Data Exchange (ETDEWEB)

    None

    1998-07-01

    Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NO, reduction (70VO) could be achieved. Sponsors of the project included the U.S. Depatiment of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was petformed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado bituminous, low-sulfur coal. It had a baseline NO, emission level of 0.73 lb/1 OG Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50Y0. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NO, in the flue gas by staged fuel combustion. This technology involves the introduction of' natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NO, emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX

  2. Life cycle analysis of small scale pellet boilers characterized by high efficiency and low emissions

    International Nuclear Information System (INIS)

    Highlights: • LCA was performed on innovative small scale pellet boilers. • Pellet boilers impacts were compared to oil and natural gas boilers impacts. • Both literature and experimental data were used for life cycle analysis. • The environmental impact due to all life cycle phases was envisaged. • Sensitivity tests evidenced realistic ways for pellet boilers impact reduction. - Abstract: This study focuses on the environmental impact assessment through Life Cycle Analysis (LCA) of two innovative 10 kW pellet boilers. In particular, the second boiler represents a technological evolution of the first one developed to improve its performance in terms of efficiency and environmental impact. For both boilers, emission factors measured during laboratory tests (full load tests and specific load cycle tests representative of real life boiler operation) have been used as input data in the life cycle analysis. The SimaPro software (v.8.0.4.30) was used for the LCA and the ReCiPe Midpoint method (European version H) was chosen to assess the environmental impact of all boilers (according to LCA ISO standards). In addition, the ReCiPe Endpoint method was used to compare the final results of all 5 boilers with literature data. The pelletisation process represented the most relevant share of the overall environmental impact followed by the operational phase, the manufacturing phase and the disposal phase. A sensitivity analysis performed on the most efficient pellet boiler evidenced the variation of the boiler’s environmental impact as a function of PM10 and NOX emission factors with respect to emission factors monitored during boiler full load operation. Moreover, the reduction of the boiler’s weight and the adoption of new electronic components led to a consistent reduction (−18%) of its environmental impact with respect to the previous technology. A second LCA has been carried on for a 15 kW oil boiler, a 15 kW natural gas boiler and a 15 kW pellet boiler

  3. Towards ideal NOx control technology for bio-oils and a gas multi-fuel boiler system using a plasma-chemical hybrid process

    International Nuclear Information System (INIS)

    Highlights: • A multi-fuel boiler system combined with NOx aftertreatment is developed. • NOx is removed from flue gas by a plasma-chemical hybrid process. • Waste bio-oils are utilized as renewable energy source and for CO2 reduction. • Ultra low NOx emission less than 2 ppm is achieved. • The boiler system is applicable for industrial use. - Abstract: A super-clean boiler system comprising a multi-fuel boiler and a reactor for plasma-chemical hybrid NOx aftertreatment is developed, and its industrial applications are examined. The purpose of this research is to optimally reduce NOx emission and utilize waste bio-oil as a renewable energy source. First, NO oxidation using indirect plasma at elevated flue gas temperatures is investigated. It is clarified that more than 98% of NO is oxidized when the temperature of the flue gas is less than 130 °C. Three types of waste bio-oils (waste vegetable oil, rice bran oil, and fish oil) are burned in the boiler as fuels with a rotary-type burner for CO2 reduction considering carbon neutrality. NOx in the flue gases of these bio-oils is effectively reduced by the indirect plasma-chemical hybrid treatment. Ultralow NOx emission less than 2 ppm is achieved for 450 min in the firing of city natural gas fuel. The boiler system can be successfully operated automatically according to unsteady steam demand and using an empirical equation for Na2SO3 supply rate, and can be used in industries as an ideal NOx control technology

  4. Method and apparatus for optimizing operation of a power generating plant using artificial intelligence techniques

    Science.gov (United States)

    Wroblewski, David; Katrompas, Alexander M.; Parikh, Neel J.

    2009-09-01

    A method and apparatus for optimizing the operation of a power generating plant using artificial intelligence techniques. One or more decisions D are determined for at least one consecutive time increment, where at least one of the decisions D is associated with a discrete variable for the operation of a power plant device in the power generating plant. In an illustrated embodiment, the power plant device is a soot cleaning device associated with a boiler.

  5. Online monitoring of boiler rapping gears. Specific targets; Online-Monitoring von Kesselklopfwerken. Konkrete Ergebnisse

    Energy Technology Data Exchange (ETDEWEB)

    Sigg, Alfred; Koller, Felix Bruno [Hitachi Zosen Inova AG, Zurich (Switzerland). Research and Development

    2013-03-01

    The boiler rapping gear from Hitachi Zosen Inova AG (Zurich, Switzerland) is in operation since September 2012. This boiler rapping gear shows that a continuous monitoring of the rapping gear function as well as the automatic induction of correcting measures within a running operation are possible inducing positive results. The three mechanisms of control are: measurement of the pressure loss and outlet temperature, monitoring of the thermal process in the vessel, verification of the functionality of the boiler rapping gear. The verification of the functionality of the boiler rapping gear is the early indicator for the necessary maintenance work for the prolongation of the boiler operating period. Operators of waste incinerators may generate more efficiency from their investment by using boiler rapping gears.

  6. Intelligent soot blowing for boilers co-firing waste and biofuel; Behovsstyrd sotblaasning foer bio- och avfallseldade pannor - inventering och teknikval

    Energy Technology Data Exchange (ETDEWEB)

    Kjoerk, Anders [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

    2003-11-01

    To achieve optimum boiler operation and performance it is necessary to control the cleanliness and limit the fouling of the heat transfer surfaces. Historically, the heating surfaces in boilers firing biomass and waste are cleaned by steamblowing soot blowers on scheduled time-based and/or parameter-based intervals or by mechanical methods. With the advent of fuel switching strategies and use of mixed-in industrial waste, the control of heating surface cleanliness has become even more crucial for these boilers. Scheduled and/or parameter based approaches do not easily address operational changes. As plant operators push to achieve greater efficiency and performance from their boilers, the ability to more effectively optimize cleaning cycles has become increasingly important. If soot blowing is done only when and where it is required rather than at set intervals, unit performance can be maintained with reduced blowing, which saves steam. Two philosophical approaches toward intelligent soot blowing are currently being applied in the industry. One incorporates heat flux monitors to gather real-time heat transfer data to determine which areas of the furnace need cleaning. The other uses indirect temperature and pressure data to infer locations where soot blowing is needed, and is mainly applied for controlling soot blowers in the superheater and economiser area. The heat flux monitors are so fare used for control of the furnace wall blowers. A system using temperature, pressure and flow data does not require much additional instrumentation as compared with what is available on a standard boiler. However the blower control system must be capable of operating blowers on an individual basis. For advanced options it should also be possible to adjust the speed of the soot blower and the steam pressure. The control program could be more or less advanced but the ability to model heating surfaces and determine real-time cleanliness is crucial for an intelligent soot blowing

  7. Maintenance of immersion ultrasonic testing on the water tube boiler

    International Nuclear Information System (INIS)

    There are 4-boiler in nuclear fuel cycle engineering laboratories (NCL). These boilers have been operated in the long term over 20 years. One of them, the leakage of boiler water was found at one of the generating tubes, and 2 adjoining generating tubes were corroded in Dec, 2011. These generating tubes were investigated by immersion ultrasonic testing (UT) for measure thickness of the tube. As a result, thinner tube was found in a part of a bend and near the water drum. These parts are covered with sulfide deposit, it seems that the generating tubes were corroded by sulfide. (author)

  8. Energy efficiency in boilers; Eficiencia energetica em caldeiras

    Energy Technology Data Exchange (ETDEWEB)

    Ponte, Ricardo Silva The [Universidade Federal do Ceara (UFCE), Fortaleza, CE (Brazil). Dept. de Engenharia Eletrica], email: ricthe@dee.ufc.br; Barbosa, Marcos Antonio Pinheiro; Rufino, Maria da Gracas [Universidade de Fortaleza (UNIFOR), CE (Brazil). Dept. de Engenharia Eletrica], emails: marcos_apb@unifor.br, gsrufino@unifor.br

    2010-07-01

    The boiler is vapor generator equipment that has been widely used in industrial milieu as in electric energy generation in thermoelectric plants. Since their first conception, the boilers have been changed in order to provide security and energetic efficiency. They can present high losses of energy if they don't be operated according to some criteria. A considerable part of boilers operation cost include fuel expenses. So, the adoption of effective steps in order to reduce fuel consumption is important to industry economy, besides it brings environmental benefits through the reduction of pollution liberation. The present article has the objective of emphasizing the effective steps for the economy of energy in boilers, such as, the regulation of combustion; the control of soot and incrustations; the installation of economizers, air heaters and super heaters; the reduction in purges and reintroduction of condensed steam. (author)

  9. Thermal Analysis of Superheater Platen Tubesin Boilers

    Directory of Open Access Journals (Sweden)

    Shahram Falahatkar

    2014-01-01

    Full Text Available Superheaters are among the most important components of boilers and have major importance due to this operation in high temperatures and pressures. Turbines are sensitive to the fluctuation of superheaterstemperature;therefore even the slightest fluctuation in the outlet vapor temperature from the superheaters does damage the turbine axis and fins. Examining the potential damages of combustion in the boilers and components such as the superheaters can have a vital contribution to the progression of the productivity of boiler, turbine and the power plant altogether it solutions are to be fund to improve such systems. In this study, the focus is on the nearest tube set of superheaters to the combustion chamber.These types of tubes are exposed to a wide range ofcombustion flames such that the most heat transfer to them is radiation type.Here, the 320 MW boiler of Isfahan power plant (Iran, the combustion chamber, 16 burners and the platensuperheater tubes were remodeled by CFD technique. The fluid motion, the heat transfer and combustion processes are analyzed. The two-equation turbulence model of k-εis adopted to measure the eddy viscosity. The eddy dissipation model is used to calculate the combustion as well as the P-1 radiation model to quantify the radiation. The overheated zones of superheater tubes and the combustion chamber are identified in order toimprove this problem by applying the radiation thermal shields and knees with porous crust which are introduced as the new techniques.

  10. Deposit Probe Measurements in Large Biomass-Fired Grate Boilers and Pulverized-Fuel Boilers

    DEFF Research Database (Denmark)

    Hansen, Stine Broholm; Jensen, Peter Arendt; Jappe Frandsen, Flemming;

    2014-01-01

    build-up increased with the K-content of the fuel ash and fly ash for grate-fired boilers. For suspension-fired boilers, deposition rates are comparatively low for wood-firing and increase with increasing fuel straw shares. Shedding of deposits occurs by melting during straw-firing on a grate at high......A number of full-scale deposit probe measuring campaigns conducted in grate-fired and suspension-fired boilers, fired with biomass, have been reviewed and compared. The influence of operational parameters on the chemistry of ash and deposits, on deposit build-up rates, and on shedding behavior has...... been examined. The firing technology and the fuel utilized influence the fly ash and deposit chemical composition. In grate-firing, K, Cl, and S are enriched in the fly ash compared to the fuel ash, while the fly ash in suspension-firing is relatively similar to the fuel ash. The chemical composition...

  11. 给水管道清洗技术在管网运营维护中的应用分析%Application of Pipeline Cleaning Technologies in Operation and Maintenance of Water Network

    Institute of Scientific and Technical Information of China (English)

    张宝东; 何刚

    2012-01-01

    The advantages and disadvantages of conventional cleaning, unidirectional cleaning, manual cleaning, high-pressure water gun cleaning and air-water pulse cleaning were introduced based on practice experience. The practical prospects of different cleaning technologies in water network operation and maintenance were discussed, and the technical requirements and application range of these technologies were proposed.%基于工程实践经验,详细介绍了传统清洗技术、单向冲洗技术、人工清洗技术、高压水射流清洗技术和气水脉冲清洗技术的优缺点,探讨了不同管道清洗技术在管网运营维护中的应用范围,提出了各种管道清洗方法在应用中的技术要求和使用范围.

  12. Effects of demolition and beach clean-up operations on birds on a coastal mudflat in New Jersey

    Science.gov (United States)

    Burger, Joanna

    1988-07-01

    Coastal lands are increasingly exposed to disturbances from demolition, beach clean-up, and construction for development. Although data exist concerning the effects of investigators on breeding populations, little information is available for migrant populations. I investigated the effects of demolition and beach clean-up on resident and migrant birds on a coastal mudflat in New Jersey. A year's censusing before work initiation was used to determine when demolition and clean-up would affect the least number of birds. Work activity on and along the beach was from 15 October to 15 November 1985. The overall population size was lower in 1985 compared to the same period in 1984, although the drop in numbers was not due solely to human disturbance. Human work activity influenced avian distribution along the mudflat: birds moved farther along the beach and out onto the mudflat when activity began, and moved back onto the mudflat when activity ceased. For gulls, foraging efficiency was lowered when work began and did not return to previous levels until 60-90 min after work began. Gulls that moved farther out on the mudflat had significantly lower foraging efficiencies than did those that remained close to the beach. Efforts to mitigate the adverse effects on birds by restricting human activity to a 100 m stretch of beach at any one time succeeded in significantly reducing adverse effects and in allowing birds some space to rest and feed.

  13. Brief introduction of GEF efficient industrial boiler project in China

    Energy Technology Data Exchange (ETDEWEB)

    Meijian, T.

    1996-12-31

    The present situation of installed industrial boilers, their efficiency and environmental impact are assessed. And the factors contribute to the low efficiency and serious pollution are summarized. Based on WB-assisted GEF project, {open_quotes}Efficient Industrial Boiler Project{close_quotes} aimed at CO{sub 2} mitigation in China, a series of effective measures to bring the GHG emission under control are addressed, in technology, system performance, and operation management aspects.

  14. Numerical Analysis of the Factors about Combustion Stability on Boiler

    OpenAIRE

    Yan Weiping; Gao Yang; Li Jun

    2012-01-01

    Through the research of the coal pulverized catches fire and steadily combustion mechanism and the numerical Simulation of the 300MW Tangentially Pulverized Coal Fired Boiler by Coal-fire software?combine the operating data of the boiler, establish the corresponding relation between the result of numerical simulation and combustion stability. The result indicates that the higher volatile matter, lower content of ash and moisture of the coal, it helps the coal pulverized air current to ca...

  15. Online energy balance calculations for a BioGrate boiler

    OpenAIRE

    Sarkar, Palash

    2014-01-01

    The rise in the demand of an alternative source of energy that can substitute the depleting fossil fuel has introduced new challenges in process industries. Today, biomass fuel is increasingly used as a renewable source of energy used for power production. The BioGrate boiler is one of the latest technologies that utilize biomass fuel for power production. These boilers need to cater to the power demand of the market without any interruptions in their operations. However, the heat content of ...

  16. CFD Studies on Multi Lead Rifled [MLR] Boiler Tubes

    OpenAIRE

    Dr T C Mohankumar

    2013-01-01

    This paper reports the merits of multi lead rifled [MLR] tubes in vertical water tube boiler using CFD tool. Heat transfer enhancement of MLR tubes was mainly taken in to consideration. Performance of multi lead rifled tube was studied by varying its influencing geometrical parameter like number of rifling, height of rifling, length of pitch of rifling for a particular length. The heat transfer analysis was done at operating conditions of an actual coal fired water tube boiler situated at Apo...

  17. Optimising boiler performance.

    Science.gov (United States)

    Mayoh, Paul

    2009-01-01

    Soaring fuel costs continue to put the squeeze on already tight health service budgets. Yet it is estimated that combining established good practice with improved technologies could save between 10% and 30% of fuel costs for boilers. Paul Mayoh, UK technical manager at Spirax Sarco, examines some of the practical measures that healthcare organisations can take to gain their share of these potential savings. PMID:19192603

  18. PIV measurements of the turbulence integral length scale on cold combustion flow field of tangential firing boiler

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Wen-fei; Xie, Jing-xing; Gong, Zhi-jun; Li, Bao-wei [Inner Mongolia Univ. of Science and Technology, Baotou (China). Inner Mongolia Key Lab. for Utilization of Bayan Obo Multi-Metallic Resources: Elected State Key Lab.

    2013-07-01

    The process of the pulverized coal combustion in tangential firing boiler has prominent significance on improving boiler operation efficiency and reducing NO{sub X} emission. This paper aims at researching complex turbulent vortex coherent structure formed by the four corners jets in the burner zone, a cold experimental model of tangential firing boiler has been built. And by employing spatial correlation analysis method and PIV (Particle Image Velocimetry) technique, the law of Vortex scale distribution on the three typical horizontal layers of the model based on the turbulent Integral Length Scale (ILS) has been researched. According to the correlation analysis of ILS and the temporal average velocity, it can be seen that the turbulent vortex scale distribution in the burner zone of the model is affected by both jet velocity and the position of wind layers, and is not linear with the variation of jet velocity. The vortex scale distribution of the upper primary air is significantly different from the others. Therefore, studying the ILS of turbulent vortex integral scale is instructive to high efficiency cleaning combustion of pulverized coal in theory.

  19. 600MW亚临界机组磨煤机运行参数影响试验分析%Experimental Analysis on 600MW Sub-critical Unit Boiler Coal Mill Operation Parameter Influence

    Institute of Scientific and Technical Information of China (English)

    刘战礼; 郝建刚

    2014-01-01

    某600MW亚临界机组于2006年投产,机组运行过程中发现,磨煤机性能比同类型机组略差,本文对制粉系统的煤粉细度、粉管风量偏差、制粉系统单耗、阻力等参数进行了试验,提出相应的改进措施和建议,为锅炉提高经济效益提供参考。%A 600MW Subcritical Units put into operation in 2006, during the operation of the unit, performance of Coal mill is slightly worse than the same type unit, In order to solve the problem, the fineness of pulverized coal, the differ-ence of powder tube quantity, consumption of pulverizing system, resistance and other parameters of pulverizing system is tested, corresponding improvement measures and recommendations is provided for improve economic benefit of boiler.

  20. Applied studies in advanced boiler technology for Rankine cycle power systems

    Energy Technology Data Exchange (ETDEWEB)

    Paul, F.W.; Negreanu, M.J.

    1978-02-01

    A study is presented on a new rotational boiler design which has improved passive dynamic response and two-phase flow stability characteristics. A survey of small boiler manufacturers in the United States indicated that currently available designs are based on steady-state operating requirements rather than for dynamic performance. Recent work by EPA and ERDA which addressed boiler designs for mobile automotive Rankine cycle power systems showed that boilers of a monotube or multipass tube configuration design could be developed which were physically compact, but still were subject to the two-phase flow instability problem when coupled within an operating power system. The objectives of this work were to evaluate alternative boiler configurations which would improve boiler dynamic response and also have good two-phase liquid-vapor interface flow stability. The major physical design limitation of any boiler is the small external hot gas heat transfer coefficient. Such a low coefficient requires considerable design enhancements to increase the rate of energy transfer to the circulation system fluid. The rotational boiler is a physical design configuration which addresses this problem. The results of an analytic study using several mathematical model formulations showed that a rotational boiler could have a passive response time constant which was approximately one-half the magnitude for an equivalent single pass monotube boiler. An experimental prototype rotational boiler was designed, manufactured and tested, with the experimental results confirming that the experimental passive response time constants were comparable to the estimates from the analytic models. The experimental boiler operating in two-phase flow was found to be stable and responsive to external inputs. A rotational boiler configuration is a good alternative design configuration for small compact vapor generator designs based on fast transient passive response and two-phase flow stability.

  1. Numerical Simulation Study on NOx Emissions of the Ultra-supercritical Utility Boiler on Varying Operation Conditions%基于变工况运行超超临界锅炉NOx排放的数值模拟研究

    Institute of Scientific and Technical Information of China (English)

    沈跃云

    2012-01-01

    基于变工况运行,采用计算流体力学(CFD)模拟方法,对某电厂1000MW超超临界锅炉炉膛内CO、O2、NO浓度场和温度场进行计算和分析.影响该锅炉NOx排放浓度主要运行因素有燃用煤质、附加风量(AA风量)和过剩空气系数等.CFD数值模拟计算结果表明:锅炉通过合理组织炉内燃烧,实现了主燃烧区的较均匀的温度分布,主燃区的燃烧方式属于还原态燃烧方式;大量AA风的深度空气分级燃烧和锅炉低过量空气系数的有机结合及PM燃烧器的应用是该型锅炉NOx排放浓度低的主要原因.%Computational fluid dynamics (CFD) approach was applied to simulate the combustion and Nox formation processes in the furnace of a 1000 MW ultra-supercritical boiler so as to study the impacts of varying the operation conditions on its Nox emission as well as combustion characteristics. With the help of CFD simulation, the distributions of CO, O2 and NO concentrations and the combustion temperature were calculated and analyzed. The main influential operation parameters include coal type, additional air flow rate and excess air level. The CFD simulations indicated that the main reasons of low Nox emission from the boiler are on two aspects: rationally organizing combustion process to achieve relatively uniform temperature distribution and reducing combustion environment in the main combustion zone, and combining the utilizations of the large amount of additional air to achieve deep air stage and the low excess air level as well as PM burners.

  2. Critical flux and chemical cleaning-in-place during the long-term operation of a pilot-scale submerged membrane bioreactor for municipal wastewater treatment

    KAUST Repository

    Wei, Chunhai

    2011-01-01

    The critical flux and chemical cleaning-in-place (CIP) in a long-term operation of a pilot-scale submerged membrane bioreactor for municipal wastewater treatment were investigated. Steady filtration under high flux (30 L/(m2 h)) was successfully achieved due to effective membrane fouling control by sub-critical flux operation and chemical CIP with sodium hypochlorite (NaClO) in both trans-membrane pressure (TMP) controlling mode (cleaning with high concentration NaClO of 2000-3000 mg/L in terms of effective chorine was performed when TMP rose to 15 kPa) and time controlling mode (cleanings were performed weekly and monthly respectively with low concentration NaClO (500-1000 mg/L) and high concentration NaClO (3000 mg/L)). Microscopic analysis on membrane fibers before and after high concentration NaClO was also conducted. Images of scanning electron microscopy (SEM) and atomic force microscopy (AFM) showed that NaClO CIP could effectively remove gel layer, the dominant fouling under sub-critical flux operation. Porosity measurements indicated that NaClO CIP could partially remove pore blockage fouling. The analyses from fourier transform infrared spectrometry (FTIR) with attenuated total reflectance accessory (ATR) and energy dispersive spectrometer (EDS) demonstrated that protein-like macromolecular organics and inorganics were the important components of the fouling layer. The analysis of effluent quality before and after NaClO CIP showed no obvious effect on effluent quality. © 2010 Elsevier Ltd.

  3. Clean data

    CERN Document Server

    Squire, Megan

    2015-01-01

    If you are a data scientist of any level, beginners included, and interested in cleaning up your data, this is the book for you! Experience with Python or PHP is assumed, but no previous knowledge of data cleaning is needed.

  4. Impacts of Motor Vehicle Operation on Water Quality in the United States - Clean-up Costs and Policies

    OpenAIRE

    Nixon, Hilary; Saphores, Jean-Daniel

    2007-01-01

    This paper investigates the costs of controlling some of the environmental impacts of motor vehicle transportation on groundwater and on surface waters. We estimate that annualized costs of cleaning-up leaking underground storage tanks range from $0.8 billion to $2.1 billion per year over ten years. Annualized costs of controlling highway runoff from principal arterials in the US are much larger: they range from $2.9 billion to $15.6 billion per year over 20 years (1.6% to 8.3% of annualized ...

  5. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

  6. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

  7. DOWNSCALE APPLICATION OF BOILER THERMAL CALCULATION APPROACH

    OpenAIRE

    Zelený, Zbynĕk; Hrdlička, Jan

    2016-01-01

    Commonly used thermal calculation methods are intended primarily for large scale boilers. Hot water small scale boilers, which are commonly used for home heating have many specifics, that distinguish them from large scale boilers especially steam boilers. This paper is focused on application of thermal calculation procedure that is designed for large scale boilers, on a small scale boiler for biomass combustion of load capacity 25 kW. Special issue solved here is influence of formation of dep...

  8. Automated cleaning of electronic components

    International Nuclear Information System (INIS)

    Environmental and operator safety concerns are leading to the elimination of trichloroethylene and chlorofluorocarbon solvents in cleaning processes that remove rosin flux, organic and inorganic contamination, and particulates from electronic components. Present processes depend heavily on these solvents for manual spray cleaning of small components and subassemblies. Use of alternative solvent systems can lead to longer processing times and reduced quality. Automated spray cleaning can improve the quality of the cleaning process, thus enabling the productive use of environmentally conscious materials, while minimizing personnel exposure to hazardous materials. We describe the development of a prototype robotic system for cleaning electronic components in a spray cleaning workcell. An important feature of the prototype system is the capability to generate the robot paths and motions automatically from the CAD models of the part to be cleaned, and to embed cleaning process knowledge into the automatically programmed operations

  9. Numerical Analysis of the Factors about Combustion Stability on Boiler

    Directory of Open Access Journals (Sweden)

    Yan Weiping

    2012-06-01

    Full Text Available Through the research of the coal pulverized catches fire and steadily combustion mechanism and the numerical Simulation of the 300MW Tangentially Pulverized Coal Fired Boiler by Coal-fire software?combine the operating data of the boiler, establish the corresponding relation between the result of numerical simulation and combustion stability. The result indicates that the higher volatile matter, lower content of ash and moisture of the coal, it helps the coal pulverized air current to catch fire . More fineness coal pulverized is favorable to catch fire. When boiler load reduced, it will influence the characteristic" lighted by itself " of the tangentially pulverized coal fired boiler, and it will cause combustion unstably.

  10. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn;

    The properties of the ash from co-firing of coal and straw have a large influence on boiler operation, flue gas cleaning equipment and appropriate utilization of the fly ash. A study on the fuel composition and local conditions influence on fly ash properties has been done by making entrained flow...... reactor experiments with co-firing of coal and straw, making mineral and alkali vapor laboratory reactor experiments and by developing a model of KCl reaction with kaolin. The results include correlations that can be used to estimate the speciation of potassium in the fly ash when co-firing straw and...... bituminous coal. The laboratory experiments indicated which mineral types and local conditions that provide the most efficient binding of potassium to species with a high melting point, and where a simultaneous release of chlorine as gaseous HCl takes place....

  11. Boiler tube corrosion characterization with a scanning thermal line

    Science.gov (United States)

    Cramer, K. Elliott; Jacobstein, A. Ronald; Reilly, Thomas L.

    2001-03-01

    Wall thinning due to corrosion in utility boiler waterwall tubing is a significant operational concern for boiler operators. Historically, conventional ultrasonics has been used for inspection of these tubes. Unfortunately, ultrasonic inspection is very manpower intense and slow. Therefore, thickness measurements are typically taken over a relatively small percentage of the total boiler wall and statistical analysis is used to determine the overall condition of the boiler tubing. Other inspection techniques, such as electromagnetic acoustic transducer (EMAT), have recently been evaluated, however they provide only a qualitative evaluation - identifying areas or spots where corrosion has significantly reduced the wall thickness. NASA Langley Research Center, in cooperation with ThermTech Services, has developed a thermal NDE technique designed to quantitatively measure the wall thickness and thus determine the amount of material thinning present in steel boiler tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source coupled with the analysis technique represents a significant improvement in the inspection speed and accuracy for large structures such as boiler waterwalls.

  12. Assessing the emission factors of low-pour-fuel-oil and diesel in steam boilers

    OpenAIRE

    I.O Ohijeagbon; Jekayinfa, S.O.; M. A. Waheed

    2012-01-01

    The purpose of this study is to examine the emissions effects resulting from the use of low pour fuel oil (LPFO) and diesel fuels in industrial steam boilers operation. The method of ultimate analysis of the products of combustion and emissions of pollutant analysis were used to estimate the annual rate of emissions of boilers. The results shows that the levels of uncontrolled boiler emissions on the environment can lead to increased greenhouse effects, global warming, and pollution and toxil...

  13. A Pulverized Coal-Fired Boiler Optimized for Oxyfuel Combustion Technology

    OpenAIRE

    Tomáš Dlouhý; Tomáš Dupal; Jan Dlouhý

    2012-01-01

    This paper presents the results of a study on modifying a pulverized coal-fired steam boiler in a 250 MWe power plant for oxygen combustion conditions. The entry point of the study is a boiler that was designed for standard air combustion. It has been proven that simply substituting air by oxygen as an oxidizer is not sufficient for maintaining a satisfactory operating mode, not even with flue gas recycling. Boiler design optimization aggregating modifications to the boiler’s dimensions, heat...

  14. Energy Analysis of Baby Boiler for Steaming of Raw Cashew Nut Seeds

    OpenAIRE

    Atul Mohod; Khandetod, Y. P.; Sengar, S. H.; Shrirame, H. Y.

    2012-01-01

    The steaming of raw cashew seeds prior to shelling is adopted widely in small-scale cashew nut processing mills with the help of baby boiler. The wide variations in energy intensity of these mills reveal the scope for energy conservation. The baby boiler coupled with cooker commonly used for steaming of raw seeds was evaluated. The variation in steam pressure, temperature and operating time with respect to fuel was observed along with thermal efficiency of a boiler. The energy intensity to pr...

  15. Research on Fuzzy Diagnosis Method of Boiler Steam and Water Pipe Leakage

    Science.gov (United States)

    Yin, Xianglei; Wang, Yan

    Diagnosis pipe leakage timely and accurately is of great significance for safe and economic operation for boilers. According to the characteristics of the failure of boiler, this paper gives new function to describe fault symptoms and puts forward a new method of fault fuzzy recognition. Through simulation experiment, the new method was validated and compared with the existing fault diagnosis methods. The simulation results show that the new method for boiler failure recognition has high accuracy, and is better than other methods.

  16. Modelling transition states of a small once-through boiler

    Energy Technology Data Exchange (ETDEWEB)

    Talonpoika, T. [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

    1997-12-31

    This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

  17. Installations of SNCR on bark-fired boilers

    International Nuclear Information System (INIS)

    Experience has been collected from the twelve bark-fired boilers in Sweden with selective non catalytic reduction (SNCR) installations to reduce emissions of nitrogen oxides. Most of the boilers have slope grates, but there are also two boilers with cyclone ovens and two fluidized bed boilers. In addition to oil there are also possibilities to burn other fuel types in most boilers, such as sludge from different parts of the pulp and paper mills, saw dust and wood chips. The SNCR installations seems in general to be of simple design. In most installations the injection nozzles are located in existing holes in the boiler walls. The availability is reported to be good from several of the SNCR installations. There has been tube leakage in several boilers. The urea system has resulted in corrosion and in clogging of one oil burner. This incident has resulted in a decision not to use SNCR system with the present design of the system. The fuel has also caused operational problems with the SNCR system in several of the installations due to variations in the moisture content and often high moisture content in bark and sludge, causing temperature variations. The availability is presented to be high for the SNCR system at several of the plants, in two of them about 90 %. The results in NOx reduction vary between the installations depending on boiler, fuel and operation. The emissions are between 45 and 100 mg NO2/MJ fuel input and the NOx reduction rates are in most installations between 30 and 40 %, the lowest 20 and the highest 70 %. 13 figs, 3 tabs

  18. Generation of heat and current by a rape-oil-operated unit-system heating and power station and a rape-oil-fired heating boiler; Waerme- und Stromerzeugung mit rapsoelbetriebenem Blockheizkraftwerk und rapsoelbetriebenem Heizkessel

    Energy Technology Data Exchange (ETDEWEB)

    Koppe, K. [Technische Univ. Dresden (Germany). Inst. fuer Energietechnik

    1997-08-01

    Fuels on a rape-oil basis constitute an interesting ecological alternative to the conventional mineral oil products. In Germany rape is the plant with the highest yields of oil. It has been used so far as foodstuff, and within certain limits the European agricultural market regime provides on set-aside farmland the cultivation of products which must not be intended for the foodstuffs sector. In the following paper a report is given on the model project `Use of Rape Oil for the Heat and Current Supply in the Academy of the Lutheran Protestant Church of Saxony in Meissen` supported by the Saxon Ministry of the Environment and of Regional Development within the framework of the advancement programme `Pollution Control` [8, 14, 34], which was scientifically accompanied by the Institute for Power Engineering of the Dresden University of Technology [36]. Whereas the use of vegetable (rape) oil in engines has been investigated in the most different ways in the last few years, the operation of a commercial oil-fired boiler on rape oil is a novelty. (orig.)

  19. Experimental validation of a thermodynamic boiler model under steady state and dynamic conditions

    International Nuclear Information System (INIS)

    Highlights: • Laboratory tests on two commercially available pellet boilers. • Steady state and a dynamic load cycle tests. • Pellet boiler model calibration based on data registered in stationary operation. • Boiler model validation with reference to both stationary and dynamic operation. • Validated model suitable for coupled simulation of building and heating system. - Abstract: Nowadays dynamic building simulation is an essential tool for the design of heating systems for residential buildings. The simulation of buildings heated by biomass systems, first of all needs detailed boiler models, capable of simulating the boiler both as a stand-alone appliance and as a system component. This paper presents the calibration and validation of a boiler model by means of laboratory tests. The chosen model, i.e. TRNSYS “Type 869”, has been validated for two commercially available pellet boilers of 6 and 12 kW nominal capacities. Two test methods have been applied: the first is a steady state test at nominal load and the second is a load cycle test including stationary operation at different loads as well as transient operation. The load cycle test is representative of the boiler operation in the field and characterises the boiler’s stationary and dynamic behaviour. The model had been calibrated based on laboratory data registered during stationary operation at different loads and afterwards it was validated by simulating both the stationary and the dynamic tests. Selected parameters for the validation were the heat transfer rates to water and the water temperature profiles inside the boiler and at the boiler outlet. Modelling results showed better agreement with experimental data during stationary operation rather than during dynamic operation. Heat transfer rates to water were predicted with a maximum deviation of 10% during the stationary operation, and a maximum deviation of 30% during the dynamic load cycle. However, for both operational regimes the

  20. Influence of Heat Flux and Friction Coefficient on Thermal Stresses in Risers of Drum Boilers under Dynamic Conditions of Steam Demand

    OpenAIRE

    M.A. Habib; Alzaharnah, I.; El-Shafei, M.; Merah, N.; Al-Anizi, S.; M. Y. Al-Awwad; Hajji, M

    2013-01-01

    Boiler swing rate, which is the rate at which the boiler load is changed, has significant influence on the parameters of the boiler operating conditions such as drum water pressure and level, steam quality in the riser tubes, wall temperatures of riser tubes, and the associated thermal stresses. In this paper, the thermal stresses developed in boiler tubes due to elevated rates of heat transfer and friction are presented versus thermal stresses developed in tubes operated under normal conditi...

  1. COMBINED BOILER WITH TPV

    OpenAIRE

    Björk, Magnus

    2013-01-01

    A TPV-system consists of a hot surface emitting heat radiation on a solar cell with a narrow bandgap.  A unit consisting of a boiler and a TPV-system has been constructed for testing of the performance of TPV cells. The emitter is heated by a fuel consisting of RME-oil. The radiation is collected and concentrated through two reflecting cones formed like a Faberge-egg, with an edge-type optical filter between the cones. The Faberge-egg is treated with electro-polishing in order to obtain a hig...

  2. Boiler for ships; Hakuyo boira

    Energy Technology Data Exchange (ETDEWEB)

    Shimoda, F. [Mitsubishi Heavy Industries, Ltd., Tokyo (Japan)

    1999-07-20

    In this paper, production and technology trend of boiler for ships in 1998 are described. The actual results of main boiler are as follows. As the main boiler for LNG ships, 4 boilers produced by Mitsui Engineering and Shipbuilding for Qatar Project, 8 produced by Kawasaki Heavy Industries for South Korea and 10 produced by Mitsubishi Heavy Industries for domestic use and South Korea. 1998 was an active year for the main boiler for ships. The auxiliary boiler of steam pressure of 16k to 25k equipping for tanker ships was 115 (4,441t/h of steam quantity in total), it greatly increased in comparison with 88 (3,172t/h) produced in the proceeding year. Donkey boilers of steam pressure of 6k to 10k equipping for container ships and bulk cargo was 147 (672t/h), and it substantially decreased in comparison with 274 (693t/h) of the proceeding year, but capacity per boiler increased. The gas exhaust economizer for turbo power generation plants was 6 produced for VLCC. (NEDO)

  3. Superheater corrosion in kraft recovery boilers; Korrosion hos oeverhettare i sodapannor. En oeversikt och diskussion

    Energy Technology Data Exchange (ETDEWEB)

    Bruno, F. [AaF-IPK, Stockholm (Sweden)

    1997-02-01

    Corrosion seems to be the most essential factor limiting the life and the availability of kraft recovery boilers. The steam temperature from the kraft recovery boiler has, seen from the view of electricity production and steam turbine operation, traditionally been kept moderate, especially in comparison with steam data from normal utility power plants. So the corrosion of the superheaters has been more a limitation for the temperature of the steam produced by the boiler than a life length limitation. Both the pressure and the temperature of the steam are limited by corrosion. The temperature of the boiling water, and hence the pressure, is limited by the corrosion in the lower furnace. The temperature of the steam is limited by the corrosion in the superheater. Kraft boiler superheater corrosion is here governed not only by the boiler design, but more by the mill chemistry and boiler operation practice. This report discusses the formation and the properties of the deposits and their relation to boiler operation and the corrosion of the superheater tube material. We have tried to understand the corrosion in the kraft boiler superheaters better by comparing with the experience from the utility boilers. 86 refs, 79 figs

  4. Gas mixing processes in nuclear AGR boilers

    International Nuclear Information System (INIS)

    To ensure the safe operation and control of Nuclear (A.G.R.) boilers, 2-D computational models are currently under development. The aim of these models is to predict the flow and temperature distribution of the gas and water side under different operational conditions. These models are based on numerical solutions of the 2-D flow and heat transfer equations for turbulent flow in boilers. Measurements on a closely pitched tube bank with water cooling have demonstrated considerable discrepancies between experimental results and computer predictions. This investigation is therefore being carried out to study theoretically and experimentally the flow and heat transfer process under such a boiler condition. A two dimensional computer model has been developed which incorporates the effects of gas mixing and the interactions between the gas and water side. To cover the complete heat exchanger the governing equations are written in the lumped parameter form. The governing equations have been solved by a computer code written in FORTRAN-77. To test the validity of this model, the computer predictions have been compared with experimental results. Results to date indicate reasonable agreement with experiment and a further refinement of the computer model is indicated. (author)

  5. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  6. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-08-04

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  7. Maximising safety in the boiler house.

    Science.gov (United States)

    Derry, Carr

    2013-03-01

    Last month's HEJ featured an article, the second in our new series of guidance pieces aimed principally at Technician-level engineers, highlighting some of the key steps that boiler operators can take to maximise system performance and efficiency, and thus reduce running both costs and carbon footprint. In the third such article, Derry Carr, C.Env, I.Eng, BSc (Hons), M.I.Plant.E., M.S.O.E., technical manager & group gas manager at Dalkia, who is vice-chairman of the Combustion Engineering Association, examines the key regulatory and safety obligations for hospital energy managers and boiler technicians, a number of which have seen changes in recent years with revision to guidance and other documentation. PMID:23573684

  8. Embodied energy and environmental impacts of a biomass boiler: a life cycle approach

    Directory of Open Access Journals (Sweden)

    Sonia Longo

    2015-05-01

    Full Text Available The 2030 policy framework for climate and energy, proposed by the European Commission, aims towards the reduction of European greenhouse gas emissions by 40% in comparison to the 1990 level and to increase the share of renewable energy of at least the 27% of the European's energy consumption of 2030. The use of biomass as sustainable and renewable energy source may be a viable tool for achieving the above goals. However, renewable energy technologies are not totally clean because they cause energy and environmental impacts during their life cycle, and in particular they are responsible of air pollutant emissions. In this context, the paper assesses the energy and environmental impacts of a 46 kW biomass boiler by applying the Life Cycle Assessment methodology, as regulated by the international standards of series ISO 14040, ISO 21930 and EN 15804. The following life-cycle steps are included in the analysis: raw materials and energy supply, manufacturing, installation, operation, transport, and end-of-life. The results of the analysis, showing a life-cycle primary energy consumption of about 2,622 GJ and emissions of about 21,664 kg CO2eq, can be used as a basis for assessing the real advantages due to the use of biomass boilers for heating and hot water production.

  9. Use of filming amine treatment for cycle chemistry operation on an 8.4 MPa drum boiler unit after 20 years of storage

    Energy Technology Data Exchange (ETDEWEB)

    Galt, Kenneth J.; Sulliman, Sumayyah [Eskom Holdings SOC. Ltd., Johannesburg (South Africa). Chemical Discipline, Plant Engineering Group Technology

    2012-06-15

    In the late 1980s Eskom was faced with a large overcapacity situation ({approx} 30 %) and several stations were either shut down/mothballed or changed to two-shifting operation. By 2004, instead of overcapacity, there was an impending power shortage. Eskom began to build new stations and return mothballed plants to service. After 20 years of storage, Komati Unit 7 was the first mixed-metallurgy unit to be returned. Instead of implementing AVT(R) chemistry a decision was made to operate the unit under filming amine treatment (FAT). Although targeting compliance with existing Eskom cycle chemistry specifications (and the major international guidelines), the real criterion of success was minimisation of corrosion product (CP) transport, with Unit 7 being measured by comparison with CP transport on Unit 9, an all-ferrous unit operating AVT(O). The iron transport figures obtained showed comparable results on the two units, while copper transport was below detection levels. For Komati the ultimate goal is implementation of FAT on all 9 units; this paper relates the Komati FAT experience to date. (orig.)

  10. Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler

    Energy Technology Data Exchange (ETDEWEB)

    None

    1998-09-01

    Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler emissions that comprise acid rain precursors, especially NOX. The project involved operating gas reburning technology combined with low NO, burner technology (GR-LNB) on a coal-fired utility boiler. Low NOX burners are designed to create less NOX than conventional burners. However, the NO, control achieved is in the range of 30-60-40, and typically 50%. At the higher NO, reduction levels, CO emissions tend to be higher than acceptable standards. Gas Reburning (GR) is designed to reduce the level of NO. in the flue gas by staged fuel combustion. When combined, GR and LNBs work in harmony to both minimize NOX emissions and maintain an acceptable level of CO emissions. The demonstration was performed at Public Service Company of Colorado's (PSCO) Cherokee Unit 3, located in Denver, Colorado. This unit is a 172 MW. wall-fired boiler that uses Colorado bituminous, low-sulfur coal and had a pre GR-LNB baseline NOX emission of 0.73 lb/1 Oe Btu. The target for the project was a reduction of 70 percent in NOX emissions. Project sponsors included the U.S. Department of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation (EER). EER conducted a comprehensive test demonstration program over a wide range of boiler conditions. Over 4,000 hours of operation were achieved. Intensive measurements were taken to quantify the reductions in NOX emissions, the impact on boiler equipment and operability, and all factors influencing costs. The results showed that GR-LNB technology achieved excellent emission reductions. Although the performance of the low NOX burners (supplied by others) was somewhat less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 180A. The performance goal

  11. Pellet wood gasification boiler / Combination boiler. Market review. 7. ed.; Scheitholzvergaser-/Kombikessel. Marktuebersicht

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2010-08-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) report on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  12. Market review. Pellet wood gasification boiler / combination boiler. 8. ed.; Marktuebersicht. Scheitholzvergaser-/Kombikessel

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2012-01-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) reports on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  13. Feasibility of recovery boiler in paper and pulp industry

    International Nuclear Information System (INIS)

    in this paper feasibility of recovery boiler in terms of economics and environmental impacts in studied. Recovery boilers are employed in the pulp and paper industry where the cooking agent is recovered by burning black liquor. Cooking agent is exhausted due to the absorption of lignin (a burnable component) in cooking agent in the process of straw cooking. The process of recovery boiler is to remove lignin by combustion from black liquor, and heat is produced during the combustion of lignin which is used to produce steam. Recovery boiler is economical as it is recovering valuable chemicals and steam is produced as a byproduct. Steam from recovery boiler is also used for concentrating weak black liquor to concentrated black liquor recovering 50% of the utility water being used at the plant. The regenerated water in the form of foul condensate is reused in the process. The recovery of hazardous chemicals also reduces load of environmental pollution. Which otherwise can pollute the water reservoirs, and regeneration of water makes it environmentally friendly plant. Construction and challenges in operation of recovery boiler such as smelt-water explosion are also discussed in this paper. (author)

  14. Clean and Secure Energy from Coal

    Energy Technology Data Exchange (ETDEWEB)

    Smith, Philip; Davies, Lincoln; Kelly, Kerry; Lighty, JoAnn; Reitze, Arnold; Silcox, Geoffrey; Uchitel, Kirsten; Wendt, Jost; Whitty, Kevin

    2014-08-31

    The University of Utah, through their Institute for Clean and Secure Energy (ICSE), performed research to utilize the vast energy stored in our domestic coal resources and to do so in a manner that will capture CO2 from combustion from stationary power generation. The research was organized around the theme of validation and uncertainty quantification (V/UQ) through tightly coupled simulation and experimental designs and through the integration of legal, environment, economics and policy issues. The project included the following tasks: • Oxy-Coal Combustion – To ultimately produce predictive capability with quantified uncertainty bounds for pilot-scale, single-burner, oxy-coal operation. • High-Pressure, Entrained-Flow Coal Gasification – To ultimately provide a simulation tool for industrial entrained-flow integrated gasification combined cycle (IGCC) gasifier with quantified uncertainty. • Chemical Looping Combustion (CLC) – To develop a new carbon-capture technology for coal through CLC and to transfer this technology to industry through a numerical simulation tool with quantified uncertainty bounds. • Underground Coal Thermal Treatment – To explore the potential for creating new in-situ technologies for production of synthetic natural gas (SNG) from deep coal deposits and to demonstrate this in a new laboratory-scale reactor. • Mercury Control – To understand the effect of oxy-firing on the fate of mercury. • Environmental, Legal, and Policy Issues – To address the legal and policy issues associated with carbon management strategies in order to assess the appropriate role of these technologies in our evolving national energy portfolio. • Validation/Uncertainty Quantification for Large Eddy Simulations of the Heat Flux in the Tangentially Fired Oxy-Coal Alstom Boiler Simulation Facility – To produce predictive capability with quantified uncertainty bounds for the heat flux in commercial-scale, tangentially fired, oxy-coal boilers.

  15. Constrained control of a once-through boiler with recirculation

    DEFF Research Database (Denmark)

    Trangbæk, K

    2008-01-01

    There is an increasing need to operate power plants at low load for longer periods of time. When a once-through boiler operates at a sufficiently low load, recirculation is introduced, significantly altering the control structure. This paper illustrates the possibilities for using constrained con...

  16. Thermal-hydraulic analysis of a 600 MW supercritical CFB boiler with low mass flux

    International Nuclear Information System (INIS)

    Supercritical Circulating Fluidized Bed (CFB) boiler becomes an important development trend for coal-fired power plant and thermal-hydraulic analysis is a key factor for the design and operation of water wall. According to the boiler structure and furnace-sided heat flux, the water wall system of a 600 MW supercritical CFB boiler is treated in this paper as a flow network consisting of series-parallel loops, pressure grids and connecting tubes. A mathematical model for predicting the thermal-hydraulic characteristics in boiler heating surface is based on the mass, momentum and energy conservation equations of these components, which introduces numerous empirical correlations available for heat transfer and hydraulic resistance calculation. Mass flux distribution and pressure drop data in the water wall at 30%, 75% and 100% of the boiler maximum continuous rating (BMCR) are obtained by iteratively solving the model. Simultaneity, outlet vapor temperatures and metal temperatures in water wall tubes are estimated. The results show good heat transfer performance and low flow resistance, which implies that the water wall design of supercritical CFB boiler is applicable. - Highlights: → We proposed a model for thermal-hydraulic analysis of boiler heating surface. → The model is applied in a 600 MW supercritical CFB boiler. → We explore the pressure drop, mass flux and temperature distribution in water wall. → The operating safety of boiler is estimated. → The results show good heat transfer performance and low flow resistance.

  17. Selecting Actuator Configuration for a Benson Boiler

    DEFF Research Database (Denmark)

    Kragelund, Martin Nygaard; Leth, John-Josef; Wisniewski, Rafal

    2009-01-01

    This paper addresses the problem of an optimal actuator configuration in an economic perspective. The objective is to minimize the economical cost of operating a given plant. Functionals encapsulating information of the business objectives given the different actuators has been established...... with particular focus on a boiler in a power plant operated by DONG Energy - a Danish energy supplier. The problem has been reformulated using mathematic notions from economics. The selection of actuator configuration has been limited to the fuel system which in the considered plant consists of three different...

  18. Fuel sulfur and boiler fouling

    Energy Technology Data Exchange (ETDEWEB)

    Litzke, W.; Celebi, Y.; Butcher, T. [Brookhaven National Lab., Upton, NY (United States)

    1995-04-01

    Fouling of the heat transfer surfaces of boilers and furnaces by `soot` leads to reduced efficiency and increased service requirements. The average level of annual efficiency reduction as a result of fouling if generally accepted as 2% per year. Improving the efficiency of equipment in the field may be the most important oil heat conservation opportunity at present. Improvements can be realized by reducing fouling rates, promoting lower firing rates in existing equipment, and enabling excess air levels to be set lower without raising concerns about increased service requirements. In spite of the importance of efficiency in the field there is very little data available on efficiency degradation rates with modern equipment, actual field operating conditions (excess air and smoke number settings) and service problems which affect efficiency. During 1993-94 field tests were initiated to obtain such data and to obtain information that would compliment existing and current laboratory work. Experimental work conducted on a bench scale level have included tests with various advanced burners, fuel types, and different operating conditions which have been done at the BNL Rapid Fouling Test Facility. This report will focus on the field study of fouling effects on ten residential heating service problems at each site are summarized. In addition, the technical difficulties involved with conducting such a field study shall also be discussed as the findings should serve to improve future work in this area.

  19. Application of probabilistic modelling to the lifetime management of nuclear boilers in the creep regime: Part 2

    International Nuclear Information System (INIS)

    Monte Carlo probabilistic simulation has been applied to a large population of nominally identical components in an AGR boiler operating in the creep regime. Some of the components have a history of partial steam flow restrictions which can cause an elevation of their operating temperature, potentially raising the rate of creep life usage. Metal losses due to steam-side and gas-side oxidation and chemical cleaning operations can also exacerbate the rate of creep life usage. The R5 procedure has been used within a probabilistic program to calculate the expected frequency of both creep rupture and creep-fatigue crack initiation. The probabilistic approach is shown to provide a better quantitative guide to the commercial threat than traditional deterministic methodologies based on bounding data. In particular, probabilistic assessments identify the parameters which most significantly influence plant life. -- Highlights: • Flow restrictions and metal losses adversely affect boiler creep-fatigue lives. • Rupture and crack initiation assessments employ the R5 methodology. • Probabilistic assessment provides a quantitative guide to the commercial risk. • Probabilistic assessment identifies the most significant parameters

  20. Demonstration of SCR technology for the control of NOx emissions from high-sulfur coal-fired utility boilers

    Energy Technology Data Exchange (ETDEWEB)

    Hinton, W.S. [W.S. Hinton and Associates, Cantonment, FL (United States); Maxwell, J.D.; Healy, E.C.; Hardman, R.R. [Southern Company Services, Inc., Birmingham, AL (United States); Baldwin, A.L. [Dept. of Energy, Pittsburgh, PA (United States)

    1997-12-31

    This paper describes the completed Innovative Clean Coal Technology project which demonstrated SCR technology for reduction of flue gas NO{sub x} emissions from a utility boiler burning US high-sulfur coal. The project was sponsored by the US Department of Energy, managed and co-funded by Southern Company Services, Inc. on behalf of the Southern Company, and also co-funded by the Electric Power Research Institute and Ontario Hydro. The project was located at Gulf Power Company`s Plant Crist Unit 5 (a 75 MW tangentially-fired boiler burning US coals that had a sulfur content ranging from 2.5--2.9%), near Pensacola, Florida. The test program was conducted for approximately two years to evaluate catalyst deactivation and other SCR operational effects. The SCR test facility had nine reactors: three 2.5 MW (5,000 scfm), and operated on low-dust flue gas. The reactors operated in parallel with commercially available SCR catalysts obtained from suppliers throughout the world. Long-term performance testing began in July 1993 and was completed in July 1995. A brief test facility description and the results of the project are presented in this paper.

  1. Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Gandy, David W. [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Shingledecker, John P. [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

    2011-05-11

    Coal-fired power plants are a significant part of the nation's power generating capacity, currently accounting for more than 55% of the country's total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760°C (1400°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

  2. Thermal efficiency tests of boiler OB 380 at TPP 'Oslomej' (Macedonia)

    International Nuclear Information System (INIS)

    Complex thermal (balancing) tests have been performed on the boiler CB 380 at Thermal Power Plant 'Oslomej' - Macedonia. Test have been dedicated to the examination of the boiler efficiency and all head-loses. For getting hat all relevant parameters for heat and material balance have been measured. Tests with and without high pressure water heaters in operation have been performed at different loads. All samplings and measurements at all boiler tracts have been performed. Results have shown relatively high boiler efficiency, at the given conditions, and completely justifiable correlation with operating parameters and regimes. Balance tests of the air heaters have revealed an extremely low, participation of hot air. An action program, based on the tests results, have been suggested as a platform for further boiler adjustments and operation at optimal conditions. (Author)

  3. 46 CFR 35.25-1 - Examination of boilers and machinery by engineer-T/ALL.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 1 2010-10-01 2010-10-01 false Examination of boilers and machinery by engineer-T/ALL. 35.25-1 Section 35.25-1 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS OPERATIONS Engine Department § 35.25-1 Examination of boilers and machinery by engineer—T/ALL. It shall be the...

  4. Safe exploitation of ship steam-boilers worked for normative service term

    OpenAIRE

    Panasenko Nickolay Nickitovich; Yakovlev Pavel Viktorovich

    2010-01-01

    The analysis of conformity of ship steam-boiler descriptions to the re-quirements of Register is executed. The operating conditions for all period of work have been analyzed. The typical problems affecting planning of repair works and current maintenance of boiler, and also possibilities of extension of the term of its exploitation have been defined.

  5. Particulate emission abatement for Krakow boiler houses

    Energy Technology Data Exchange (ETDEWEB)

    Wysk, R.

    1995-12-31

    Among the many strategies for improving air quality in Krakow, one possible method is to adapt new and improved emission control technology. This project focuses on such a strategy. In order to reduce dust emissions from coal-fueled boilers, a new device called a Core Separator has been introduced in several boiler house applications. This advanced technology has been successfully demonstrated in Poland and several commercial units are now in operation. Particulate emissions from the Core Separator are typically 3 to 5 times lower than those from the best cyclone collectors. It can easily meet the new standard for dust emissions which will be in effect in Poland after 1997. The Core Separator is a completely inertial collector and is based on a unique recirculation method. It can effectively remove dust particles below 10 microns in diameter, the so-called PM-10 emissions. Its performance approaches that of fabric filters, but without the attendant cost and maintenance. It is well-suited to the industrial size boilers located in Krakow. Core Separators are now being marketed and sold by EcoInstal, one of the leading environmental firms in Poland, through a cooperative agreement with LSR Technologies.

  6. 300 MW燃煤火力发电厂锅炉运行及安全性能研究%300 MW coal-fired thermal power plant boiler operation and safety performance analysis

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

    China has abundant coal resources ,the current coal-fired power plants in China is still the main power grid .With China’ s sustained rapid development of power industry ,fire station’s capacity is also growing ,at present ,the existing main units concentrated in the range of 300MW 600MW unit capacity .Whether the stable operation of the unit depends largely on the quality of coal ,coal-fired power plants and many are not having a single kind of coal ,often configured in accordance with a certain percentage of a variety of coals ,coal ,.Therefore ,this article focused on the 300MW coal-fired power boiler combustion unit operating conditions ,to analyze the changes in the operation of thermal power fuel problem ,ensure safe operation of the Properties .%  我国拥有较为丰富的煤炭资源,当前,燃煤火力发电厂仍然是我国电网的主力电厂。随着我国电力工业的持续迅速发展,火力电站的容量也越来越大,目前,现存的主力机组集中在300 MW~600 MW范围内的单机容量。机组是否稳定运行,很大程度上取决于燃煤的质量,而许多燃煤火力发电厂都不是拥有单一的一种煤种,往往会按照一定比例配置多种煤种的混煤。为此,文章集中研究了300MW机组燃煤火力发电锅炉的燃烧运行情况,从而分析了火力发电燃料变化的运行问题,以确保其安全运行。

  7. Mitigating the Risk of Stress Corrosion of Austenitic Stainless Steels in Advanced Gas Cooled Reactor Boilers

    International Nuclear Information System (INIS)

    Advanced Gas-Cooled Reactors (AGRs) operated in the UK by EDF Energy have once-through boilers, which deliver superheated steam at high temperature (∼500 deg. C) and pressure (∼150 bar) to the HP turbine. The boilers have either a serpentine or helical geometry for the tubing of the main heat transfer sections of the boiler and each individual tube is fabricated from mild steel, 9%Cr1%Mo and Type 316 austenitic stainless steel tubing. Type 316 austenitic stainless steel is used for the secondary (final) superheater and steam tailpipe sections of the boiler, which, during normal operation, should operate under dry, superheated steam conditions. This is achieved by maintaining a specified margin of superheat at the upper transition joint (UTJ) between the 9%Cr1%Mo primary superheater and the Type 316 secondary superheater sections of the boiler. Operating in this mode should eliminate the possibility of stress corrosion cracking of the Type 316 tube material on-load. In recent years, however, AGRs have suffered a variety of operational problems with their boilers that have made it difficult to maintain the specified superheat margin at the UTJ. In the case of helical boilers, the combined effects of carbon deposition on the gas side and oxide deposition on the waterside of the tubing have resulted in an increasing number of austenitic tubes operating with less than the specified superheat margin at the UTJ and hence the possibility of wetting the austenitic section of the boiler. Some units with serpentine boilers have suffered creep-fatigue damage of the high temperature sections of the boiler, which currently necessitates capping the steam outlet temperature to prevent further damage. The reduction in steam outlet temperature has meant that there is an increased risk of operation with less than the specified superheat margin at the UTJ and hence stress corrosion cracking of the austenitic sections of the boiler. In order to establish the risk of stress

  8. Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

    Energy Technology Data Exchange (ETDEWEB)

    Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

    2006-06-30

    Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

  9. Emission analysis of the best available wood-fired central heating boilers on the market

    International Nuclear Information System (INIS)

    The purpose of the present project is to study the emissions from some of the best available wood-fired central heating boilers on the market. The aim is to identify the critical factors which determine the emission levels by means of emission measurements as well as temperature measurements in the combustion chamber. Four boilers with different design characteristics have been included in the project. All boilers use reversed combustion and fan-assisted combustion air supply, and have shown low tar emissions in earlier environmental tests. Boiler A is a boiler with a rather large mass of ceramics in the grate and in the burn-out zone, and a large volume of water. Boiler B has a smaller mass in the cast-iron grate and in the burn-out zone and a small water volume. Boiler C is a boiler with tertiary air and an incorporated accumulator tank. Boiler D has a zirconia-cell probe for continuous control of the air-excess ratio. The measurements have been made with the boilers in accumulator operation, i.e. at maximum heat output, since they are intended for this type of operation. Tests have, in addition to normal operating conditions, been made with high fuel moisture contents, high draught and a low boiler temperature at the start of the test. Measurements have been made of excess-air ratios, contents of CO, total hydrocarbons (THC), NOx and a number of volatile organic compounds (VOC) in the flue gases as well as of combustion temperatures below the grate

  10. Experimental and computational investigation of a MEMS-based boiler for waste heat recovery

    International Nuclear Information System (INIS)

    Highlights: • A microboiler with capillary channels for low temperature energy harvesting. • Complete thermodynamic analysis is completed. • The boiler is designed for minimum thermal losses. • Capability of capillary channels to pump at various pressure is investigated. - Abstract: Thermodynamically limited processes make waste heat abundant in availability. An Organic Rankine Cycle (ORC) steam powered micro system designed to scavenge waste heat from various sources (transportation, industries or solar) is presented. The key boiler component is fabricated and characterized in this work. The system design has been inspired by the various efforts implemented in development of micro heat recovery devices and engines. The complete system consists of three individual micro components (1) boiler, (2) free piston expander and (3) superheater. Specifically, design, fabrication techniques, test setup and results of the miniaturized boiler are presented in this paper. A key design feature of the boiler is the inclusion of capillary channels for fluid flow from the surrounding reservoirs to the heated area. The pressurized steam is created by the boiler as a result of phase transformation of the working fluid. This pressurized steam can be utilized to drive another MEMS device (PZT membranes, turbines, thermoelectric, etc.) to generate power. In this upgraded boiler design, radial capillary channels and a thin film glass steamdome were considered to improve the operating efficiency. These inclusions enhanced capillary flow, energy absorption via phase change, mass flow rate and operating pressure. The power inputs of 1.8 W and 2.7 W were selected to simulate and characterize the boiler performance based on real-world waste heat source temperatures. For these power inputs, the maximum power absorption efficiency demonstrated by the boiler via phase change of the working fluid was approximately 88%. The peak operating pressure demonstrated by the boiler was 8.5 k

  11. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    C. Jean Bustard

    2001-07-31

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000 to 2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG and E National Energy Group is providing two test sites that fire bituminous coals and are both equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns

  12. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    International Nuclear Information System (INIS)

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG and E National Energy Group is providing two test sites that fire bituminous coals and are both equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder River Basin coal

  13. Numerical simulation based cold tests for a tangentially fired boiler

    Institute of Scientific and Technical Information of China (English)

    XIANG Yuhua; ZHANG Jiayuan; ZHANG Xiaohui

    2012-01-01

    Such problems as flameout and serious slagging frequently occurred in a 170 t/h tangentially fired boiler burning inferior coals and with low load.Thus,cold tests were carried out to comprehensively investigate the performance of each air tube and the size and position of the tangential circle.Therefore,the cause and area of slagging in furnace can be determined.Thus,by numerical simulation on combustion,the optimal operation parameters for the boiler burning different coals under various loads conditions can be provided.The actual application showed that,the boiler fed with present coal can be long-term operated stably at 60% load,and its heat efficiency was up to 91%.Moreover,the abnormal flameout no longer occurred,and the slagging was alleviated a lot.

  14. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Ming [Purdue University, West Lafayette, IN; Abdelaziz, Omar [ORNL; Yin, Hongxi [Southeast University, Nanjing, China

    2014-11-01

    Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150 200 C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50 60 C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural gas boilers for applications with process fluid return temperatures higher than or close to the dew point of the water vapor in the flue gas.

  15. Analysis of a waste-heat boiler by CFD simulation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yongziang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland)

    1996-12-31

    Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

  16. Investing in efficient industrial boiler systems in China and Vietnam

    International Nuclear Information System (INIS)

    Energy efficiency in industrial boiler steam systems can be very low due to old technologies, improper design and non-optimal operation of the steam systems. Solutions include efficiency assessments and investments in steam system optimizations, education and training for operators of the systems. This paper presents case studies on assessing and investing in boiler steam systems in China and Vietnam. Methodologies and approaches for data collection and analyses were designed specifically for each of the two countries. This paper concludes: (1) investing in energy efficiency in industrial boiler steam system in China and Vietnam are cost effective; (2) government should not sent national energy efficiency standards lower than that of energy companies or energy equipment manufactures. - Highlights: ► GEF successfully catalyzed investment in industrial energy efficiency boilers in China in 1990s. ► With about $100 million of investment by the GEF/World Bank/Chinese government, the project will mitigate 40 million tons of CO2 by 2019. ► This generated lowest unit cost of carbon reduction in the world: about $2.5 per ton of CO2 mitigation. ► Investing in energy efficiency in industrial boiler steam system today in Vietnam will be the same cost effective as in China: $2.1 per ton of CO2 mitigation.

  17. Demonstration of coal reburning for cyclone boiler NO{sub x} control. Appendix, Book 1

    Energy Technology Data Exchange (ETDEWEB)

    1994-06-01

    Based on the industry need for a pilot-scale cyclone boiler simulator, Babcock Wilcox (B&W) designed, fabricated, and installed such a facility at its Alliance Research Center (ARC) in 1985. The project involved conversion of an existing pulverized coal-fired facility to be cyclone-firing capable. Additionally, convective section tube banks were installed in the upper furnace in order to simulate a typical boiler convection pass. The small boiler simulator (SBS) is designed to simulate most fireside aspects of full-size utility boilers such as combustion and flue gas emissions characteristics, fireside deposition, etc. Prior to the design of the pilot-scale cyclone boiler simulator, the various cyclone boiler types were reviewed in order to identify the inherent cyclone boiler design characteristics which are applicable to the majority of these boilers. The cyclone boiler characteristics that were reviewed include NO{sub x} emissions, furnace exit gas temperature (FEGT) carbon loss, and total furnace residence time. Previous pilot-scale cyclone-fired furnace experience identified the following concerns: (1) Operability of a small cyclone furnace (e.g., continuous slag tapping capability). (2) The optimum cyclone(s) configuration for the pilot-scale unit. (3) Compatibility of NO{sub x} levels, carbon burnout, cyclone ash carryover to the convection pass, cyclone temperature, furnace residence time, and FEGT.

  18. Building America Case Study: Advanced Boiler Load Monitoring Controllers, Chicago, Illinois (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    PARR

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  19. Boiler-turbine life extension

    Energy Technology Data Exchange (ETDEWEB)

    Natzkov, S. [TOTEMA, Ltd., Sofia (Bulgaria); Nikolov, M. [CERB, Sofia (Bulgaria)

    1995-12-01

    The design life of the main power equipment-boilers and turbines is about 105 working hours. The possibilities for life extension are after normatively regulated control tests. The diagnostics and methodology for Boilers and Turbines Elements Remaining Life Assessment using up to date computer programs, destructive and nondestructive control of metal of key elements of units equipment, metal creep and low cycle fatigue calculations. As well as data for most common damages and some technical decisions for elements life extension are presented.

  20. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Richard Schlager; Tom Millar

    2003-01-27

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES has developed a portable system that will be tested at four different utility power plants. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as activated carbon, which removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG&E National Energy Group is providing two test sites that fire bituminous coals and both are equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder River Basin (PRB) coal and

  1. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Richard Schlager

    2002-08-01

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG&E National Energy Group is providing two test sites that fire bituminous coals and both are equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder

  2. On-Line Life Monitoring Technique for Tube Bundles of Boiler High-Temperature Heating Surface

    Institute of Scientific and Technical Information of China (English)

    Yang Dong; Wang Zhongyuan

    2005-01-01

    High-temperature heating surface such as superheater and reheater of large-sized utility boiler all experiences a relatively severe working conditions. The failure of boiler tubes will directly impact the safe and economic operation of boiler. An on-line life monitoring model of high-temperature heating surface was set up according to the well-known L-M formula of the creep damages. The tube wall metal temperature and working stress was measured by on-line monitoring, and with this model, the real-time calculation of the life expenditure of the heating surface tube bundles were realized. Based on the technique the on-line life monitoring and management system of high-temperature heating surface was developed for a 300 MW utility boiler. An effective device was thus suggested for the implementation of the safe operation and the condition-based maintenance of utility boilers.

  3. Burner tilting angle effect on velocity profile in 700 MW Utility Boiler

    Science.gov (United States)

    Munisamy, K. M.; Yusoff, M. Z.; Thangaraju, S. K.; Hassan, H.; Ahmad, A.

    2015-09-01

    700 MW of utility boiler is investigated with manipulation of inlet burner angle. Manipulation of burner titling angle is an operational methodology in controlling rear pass temperature in utility boilers. The rear pass temperature unbalance between right and left side is a problem caused by fouling and slagging of the ash from the coal fired boilers. This paper presents the CFD investigation on the 0° and -30° of the burner angle of the utility boiler. The results focusing on the velocity profile. The design condition of 0° burner firing angle is compared with the off-design burner angle -30° which would be the burner angle to reduce the rear pass temperature un-balance by boiler operators. It can be concluded that the -30° burner angle reduce the turbulence is fire ball mixing inside the furnace. It also shift the fire ball position in the furnace to reduce the rear pass temperature.

  4. Simulation on an optimal combustion control strategy for 3-D temperature distributions in tangentially pc-fired utility boiler furnaces

    Institute of Scientific and Technical Information of China (English)

    WANG Xi-fen; ZHOU Huai-chun

    2005-01-01

    The control of 3-D temperature distribution in a utility boiler furnace is essential for the safe, economic and clean operation of pcfired furnace with multi-burner system. The development of the visualization of 3-D temperature distributions in pc-fired furnaces makes it possible for a new combustion control strategy directly with the fumacs temperature as its goal to improve the control quality for the combustion processes. Studied in this paper is such a new strategy that the whole furnace is divided into several parts in the vertical direction, and the average temperature and its bias from the center in every cross section can be extracted from the visualization results of the 3-D temperature distributions. In the simulation stage, a computational fluid dynamics (CFD) code served to calculate the 3-D temperature distributions in a furnace, then a linear model was set up to relate the features of the temperature distributions with the input of the combustion processes, such as the flow rates of fuel and air fed into the furnaces through all the burners. The adaptive genetic algorithm was adopted to find the optimal combination of the whole input parameters which ensure to form an optimal 3-D temperature field in the furnace desired for the operation of boiler. Simulation results showed that the strategy could soon find the factors making the temperature distribution apart from the optimal state and give correct adjusting suggestions.

  5. Numerical investigation of heat transfer characteristics in utility boilers of oxy-coal combustion

    International Nuclear Information System (INIS)

    Highlights: • Air-coal and oxy-coal combustion in an industrial scale PF boiler were simulated in ANSYS FLUENT. • The O2 concentration of 33 vol% in the oxy-coal combustion case matches the air-coal combustion case most closely. • The moisture in the flue gas has little impact on flame temperature, but positive impact on surface incident radiation. - Abstract: Oxy-coal combustion has different flue gas composition from the conventional air-coal combustion. The different composition further results in different properties, such as the absorption coefficient, emissivity, and density, which can directly affect the heat transfer in both radiation and convection zones of utility boilers. This paper numerically studied a utility boiler of oxy-coal combustion and compares with air-coal combustion in terms of flame profile and heat transferred through boiler side walls in order to understand the effects of different operating conditions on oxy-coal boiler retrofitting and design. Based on the results, it was found that around 33 vol% of effective O2 concentration ([O2]effective) the highest flame temperature and total heat transferred through boiler side walls in the oxy-coal combustion case match to those in the air-coal combustion case most; therefore, the 33 vol% of [O2]effective could result in the minimal change for the oxy-coal combustion retrofitting of the existing boiler. In addition, the increase of the moisture content in the flue gas has little impact on the flame temperature, but results in a higher surface incident radiation on boiler side walls. The area of heat exchangers in the boiler was also investigated regarding retrofitting. If boiler operates under a higher [O2]effective, to rebalance the load of each heat exchanger in the boiler, the feed water temperature after economizer can be reduced or part of superheating surfaces can be moved into the radiation zone to replace part of the evaporators

  6. Impact of the state of-the-art of flue cleaning on mercury species emissions from coal-fired steam generators

    International Nuclear Information System (INIS)

    When balancing the element mercury (Hg) two coal-fired power plant units - one with slag tap boilers (ST, 2 x 220 MW) and one with a dry bottom boiler (DB, 475 MW) were compared. Both systems are provided with electrostatic precipitators (ESP), nitrogen oxides removal (DeNOx) and flue gas desulfurization (FGD) systems. The Hg in the flue gas is predominantly in gas phase. Only 15% of the Hg introduced by the coal leaves the unit with the bottom or fly ash. Depending on the operating mode, 30 to 40% of the Hg is separated in the FGD systems. The overall separation rate for the total system ranges between 45 to 55%, the residue is emitted in the form of gaseous Hg species. At full load, the Hg concentration in the cleaned gas is less than 6 μg/m32. In the flue gas path of another dry bottom boiler (DB1, 480 MW) the concentrations of the gaseous species of bivalent mercury (Hg2+), elemental mercury (Hg0), and total mercury content (ΣHg) were determined. The sum of the concentration of Hg2+ and Hg0 is in agreement with the measurement of ΣHg. Directly downstream of the boiler Hg2+ dominated with 77%, while Hg0 amounts to 23%. In the high-dust DeNOx system Hg0 is oxidized almost completely to Hg2+ (96%). Air heater and electrostatic precipitator do not influence the Hg species concentrations. The FGD system eliminates approximately 80% of the Hg2+. At the same time the quantity of Hg0 increases by the factor 10. In the cleaned gas Hg0 dominated with 76% as compared to Hg2+ with 24%. At full load the concentration of σHg in the cleaned gas is also below 6μg/m3. 13 refs., 4 figs., 1 tab

  7. Progress on Cleaning Up the Only Commercial Nuclear Fuel Reprocessing Facility to Operate in the United States

    Energy Technology Data Exchange (ETDEWEB)

    Jackson, T. J.; MacVean, S. A.; Szlis, K. A.

    2002-02-26

    This paper describes the progress on cleanup of the West Valley Demonstration Project (WVDP), an environmental management project located south of Buffalo, NY. The WVDP was the site of the only commercial nuclear fuel reprocessing facility to have operated in the United States (1966 to 1972). Former fuel reprocessing operations generated approximately 600,000 gallons of liquid high-level radioactive waste stored in underground tanks. The U.S. Congress passed the WVDP Act in 1980 (WVDP Act) to authorize cleanup of the 220-acre facility. The facility is unique in that it sits on the 3,345-acre Western New York Nuclear Service Center (WNYNSC), which is owned by New York State through the New York State Energy Research and Development Authority (NYSERDA). The U.S. Department of Energy (DOE) has overall responsibility for the cleanup that is authorized by the WVDP Act, paying 90 percent of the WVDP costs; NYSERDA pays 10 percent. West Valley Nuclear Services Company (WVNSCO) is the management contractor at the WVDP. This paper will provide a description of the many accomplishments at the WVDP, including the pretreatment and near completion of vitrification of all the site's liquid high-level radioactive waste, a demonstration of technologies to characterize the remaining material in the high-level waste tanks, the commencement of decontamination and decommissioning (D&D) activities to place the site in a safe configuration for long-term site management options, and achievement of several technological firsts. It will also include a discussion of the complexities involved in completing the WVDP due to the various agency interests that require integration for future cleanup decisions.

  8. Characteristics of working regimes in the burning chamber of the steam boiler OB 380 at TPP 'Oslomej' (Macedonia)

    International Nuclear Information System (INIS)

    This paper deals with characterization of the 110 MWe boiler furnace operational parameters. Measurement of the flue gas temperatures and emitted heat fluxes as the main heat transfer parameters of the boiler furnace was performed during five different operational regimes. Analysis of measured parameters on the basis of designed values as the recommendations aimed to improve boiler efficiency and reliability are briefly presented. Installation of Flame position module of the monitoring system for utility boiler on-line diagnostics [6) is also recommended. (Author)

  9. COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS; TOPICAL

    International Nuclear Information System (INIS)

    The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems

  10. Post-Closure Monitoring Report for Corrective Action Unit 339: Area 12 Fleet Operations Steam Cleaning Discharge Area Nevada Test Site, Nevada; TOPICAL

    International Nuclear Information System (INIS)

    The Area 12 Fleet Operations Steam Cleaning site is located in the southeast portion of the Area 12 Camp at the Nevada Test Site (Figure 1). This site is identified in the Federal Facility Agreement and Consent Order (FFACO, 1996) as Corrective Action Site (CAS) 12-19-01 and is the only CAS assigned to Corrective Action Unit (CAU) 339. Post-closure sampling and inspection of the site were completed on March 23, 2001. Because of questionable representativeness and precision of the results, the site was resampled on June 12, 2001. Post-closure monitoring activities were scheduled biennially (every two years) in the Post-Closure Monitoring Plan provided in the December 1997 Closure Report for CAU 339: Area 12 Fleet Operations Steam Cleaning Discharge Area, Nevada Test Site (U.S. Department of Energy, Nevada Operations Office[DOE/NV], 1997). If after six years the rate of degradation appears to be so slow that the greatest concentration of total petroleum hydrocarbons (TPH) present at the site would not decay within 30 years of the site closure, the site will be reevaluated with consideration to enriching the impacted soil at the site to enhance the degradation process. A baseline for the site was established by sampling in 1997. Based on the recommendations from the 1999 post-closure monitoring report, samples were collected in 2000, earlier than originally proposed, because the 1999 sample results did not provide the expected decrease in TPH concentrations at the site. Sampling results from 2000 revealed favorable conditions for natural degradation at the CAU 339 site, but because of differing sample methods and heterogeneity of the soil, the data results from 2000 were not directly correlated with previous results. Post-closure monitoring activities for 2001 consisted of the following: Soil sample collection from three undisturbed plots (Plots A, B, and C, Figure 2); Sample analysis for TPH as oil and bio-characterization parameters (Comparative Enumeration Assay

  11. Boiler using combustible fluid

    Science.gov (United States)

    Baumgartner, H.; Meier, J.G.

    1974-07-03

    A fluid fuel boiler is described comprising a combustion chamber, a cover on the combustion chamber having an opening for introducing a combustion-supporting gaseous fluid through said openings, means to impart rotation to the gaseous fluid about an axis of the combustion chamber, a burner for introducing a fluid fuel into the chamber mixed with the gaseous fluid for combustion thereof, the cover having a generally frustro-conical configuration diverging from the opening toward the interior of the chamber at an angle of between 15/sup 0/ and 55/sup 0/; means defining said combustion chamber having means defining a plurality of axial hot gas flow paths from a downstream portion of the combustion chamber to flow hot gases into an upstream portion of the combustion chamber, and means for diverting some of the hot gas flow along paths in a direction circumferentially of the combustion chamber, with the latter paths being immersed in the water flow path thereby to improve heat transfer and terminating in a gas outlet, the combustion chamber comprising at least one modular element, joined axially to the frustro-conical cover and coaxial therewith. The modular element comprises an inner ring and means of defining the circumferential, radial, and spiral flow paths of the hot gases.

  12. CFD Studies on Multi Lead Rifled [MLR] Boiler Tubes

    Directory of Open Access Journals (Sweden)

    Dr T C Mohankumar

    2013-09-01

    Full Text Available This paper reports the merits of multi lead rifled [MLR] tubes in vertical water tube boiler using CFD tool. Heat transfer enhancement of MLR tubes was mainly taken in to consideration. Performance of multi lead rifled tube was studied by varying its influencing geometrical parameter like number of rifling, height of rifling, length of pitch of rifling for a particular length. The heat transfer analysis was done at operating conditions of an actual coal fired water tube boiler situated at Apollo Tyres LTD, Chalakudy, India for saturated process steam production. The results showed that the heat transfer increased when compared with existing inner plane wall water tubes.

  13. Assessment of wood pellet combustion in a domestic boiler

    International Nuclear Information System (INIS)

    Wood pellet is a densified and homogeneous fuel to have better transport, storage and feeding capabilities than the original biomass for various domestic and industrial uses. A wood pellet boiler or stove needs to achieve complete combustion and high energy efficiency, which is often not easy for domestic application due to the design requirement for compact furnace and heat exchangers. This paper presents the design assessment of a 35 kW wood pellet boiler for domestic heating using experiments and computational fluid dynamic (CFD) simulations. For wood pellets with a lower heating value of 18 MJ/ kg and diameter 8 mm, the gas composition, temperatures and ash characteristics were measured from different parts of the boiler for various operational load, air flow rate and furnace configurations. The effects of other key parameters on the performance of the boiler were analyzed by CFD, which include furnace shapes, flow distribution and directions of secondary/ tertiary air. The results show that introducing simple measures to enhance gaseous mixing and reactions can greatly improve the combustion efficiency in a compact furnace. The findings can be applied to wood pellet boilers with difference capacities. (author)

  14. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    International Nuclear Information System (INIS)

    Highlights: • Thermal and heat transfer models of absorption heat pumps driven by exhaust gas, hot water, or natural gas. • Natural gas boiler combustion model. • Heat exchanger for condensing. • Experimental data of a hot water absorption heat pump. • Economic assessment of heat recovery absorption heat pump for improving natural gas boilers. - Abstract: Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150–200 °C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50–60 °C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural

  15. Final technical report. In-situ FT-IR monitoring of a black liquor recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    James Markham; Joseph Cosgrove; David Marran; Jorge Neira; Chad Nelson; Peter Solomon

    1999-05-31

    This project developed and tested advanced Fourier transform infrared (FT-IR) instruments for process monitoring of black liquor recovery boilers. The state-of-the-art FT-IR instruments successfully operated in the harsh environment of a black liquor recovery boiler and provided a wealth of real-time process information. Concentrations of multiple gas species were simultaneously monitored in-situ across the combustion flow of the boiler and extractively at the stack. Sensitivity to changes of particulate fume and carryover levels in the process flow were also demonstrated. Boiler set-up and operation is a complex balance of conditions that influence the chemical and physical processes in the combustion flow. Operating parameters include black liquor flow rate, liquor temperature, nozzle pressure, primary air, secondary air, tertiary air, boiler excess oxygen and others. The in-process information provided by the FT-IR monitors can be used as a boiler control tool since species indicative of combustion efficiency (carbon monoxide, methane) and pollutant emissions (sulfur dioxide, hydrochloric acid and fume) were monitored in real-time and observed to fluctuate as operating conditions were varied. A high priority need of the U.S. industrial boiler market is improved measurement and control technology. The sensor technology demonstrated in this project is applicable to the need of industry.

  16. New controls spark boiler efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Engels, T. (Monsanto, University Park, IL (United States))

    1993-09-01

    Monsanto's NutraSweet plant in University Park, IL, produces aspartame, the patented NutraSweet artificial sweetener product. Until recently, boiler control was managed by a '60s-era Fireye jackshaft system in which air and natural gas were mechanically linked with an offset to compensate for oxygen trim. The interlocking devices on the Fireye system were becoming obsolete, and the boiler needed a new front end retrofitted for low emissions. In order to improve boiler control efficiency, we decided to modernize and automate the entire boiler control system. We replaced the original jackshaft system, and installed a Gordon-Piet burner system, including gas valves, air dampers, blowers, and burner. The upgrade challenges included developing a control strategy and selecting and implementing a process control system. Since our plant has standardized on the PROVOX process management information system from Fisher Controls (now Fisher-Rosemount Systems) to support most of our process, it was a natural and logical choice for boiler controls as well. 2 figs.

  17. Technical solutions on retrofitting TPP-210A boilers for firing low-grade coals with low reaction capacity

    Science.gov (United States)

    Zhukov, G. I.; Ivanenko, V. V.; Zhukov, K. G.; Fedotov, P. N.

    2013-06-01

    Results from development of a conceptual project for retrofitting TPP-210A boilers worked out by specialists of EMAlliance are described. Operation of the TPP-210A boilers installed at the Tripolskaya thermal power station is subjected to a comprehensive analysis. The existing difficulties connected with firing anthracite culm are considered. Two boiler retrofitting versions involving the use of a regenerative or tubular air heater are proposed. The advantages of the retrofitting version involving installation of a tubular air heater are described.

  18. Clean catch urine sample

    Science.gov (United States)

    Urine culture - clean catch; Urinalysis - clean catch; Clean catch urine specimen; Urine collection - clean catch ... lips" (labia). You may be given a special clean-catch kit that contains sterile wipes. Sit on ...

  19. Gas Cleaning System with a Pre-Unloading Flow

    Science.gov (United States)

    Vasilevsky, Michail; Razva, Aleksandr; Roman, Baev; Alibek, Asan

    2016-02-01

    The analysis of the causes and mechanisms reduce the efficiency of processes separation in cyclone devices, the results of field surveys of industrial cyclone. It offers an alternative solution to clean the flue gases from the boiler KE-10/14.

  20. Gas Cleaning System with a Pre-Unloading Flow

    Directory of Open Access Journals (Sweden)

    Vasilevsky Michail

    2016-01-01

    Full Text Available The analysis of the causes and mechanisms reduce the efficiency of processes separation in cyclone devices, the results of field surveys of industrial cyclone. It offers an alternative solution to clean the flue gases from the boiler KE-10/14.

  1. Influence of constricted air distribution on NOx emissions in pulverized coal combustion boiler

    Institute of Scientific and Technical Information of China (English)

    WEI Feng(魏风); ZHANG Jun-ying(张军营); TANG Bi-guang(唐必光); ZHENG Chu-guang(郑楚光)

    2003-01-01

    This paper reports a field testing of full scale PCC (Pulverized Coal Combustion) boiler study into the influence of constricted air distribution on NOx emissions at unit 3 (125 MW power units, 420 t/h boiler) of Guixi power station, Jiangxi and puts forward the methods to decrease NOx emissions and the principle of boiler operation and regulation through analyzing NOx emissions state under real running condition. Based on boiler constricted air distribution, the experiment mainly tested the influence of primary air, excessive air, boiler load and milling sets (tertiary air) on NOx emissions and found its influence characteristics. A degraded bituminous coal is simply adopted to avoid the test results from other factors.

  2. Multi-unit shutdown due to boiler feedwater chemical excursion

    International Nuclear Information System (INIS)

    Ontario Hydro's Bruce Nuclear Generating Station 'B' consists of four 935 W CANDU units located on the east shore of Lake Huron in the province of Ontario, Canada. On July 25 and 26, 1989 three of the four operating units were shutdown due to boiler feedwater chemical excursions initiated by a process upset in the Water Treatment Plant that provides demineralized make-up water to all four units. The chemicals that escaped from an ion exchange vessel during a routine regeneration very quickly spread through the condensate make-up system and into the boiler feedwater systems. This resulted in boiler sulfate levels exceeding shutdown limits. A total of 260 GWH of electrical generation was unexpectedly made unavailable to the grid at a time of peak seasonal demand. This event exposed several unforeseen deficiencies and vulnerabilities in the automatic demineralized water make-up quality protection scheme, system designs, operating procedures and the ability of operating personnel to recognize and appropriately respond to such an event. The combination of these factors contributed towards turning a minor system upset into a major multi-unit shutdown. This paper provides the details of the actual event initiation in the Water Treatment Plant and describes the sequence of events that led to the eventual shutdown of three units and near shutdown of the fourth. The design inadequacies, procedural deficiencies and operating personnel responses and difficulties are described. The process of recovering from this event, the flushing out of system piping, boilers and the feedwater train is covered as well as our experiences with setting up supplemental demineralized water supplies including trucking in water and the use of rental trailer mounted demineralizing systems. System design, procedural and operational changes that have been made and that are still being worked on in response to this event are described. The latest evidence of the effect of this event on boiler tube

  3. Boiler Retrofit for the Utilization of Biodiesel

    OpenAIRE

    Leily Nurul Komariah; Marwani Marwani

    2016-01-01

    Fuel oil used in the boiler is able to substitute with biodiesel. In lower blends, there are no engine modification needed, but some researchers recommended some technical adjustments in order to maintain the boiler's performance and equipment durability. This study consists of the comparison between the performance of boiler before and after retrofitting on the use of biodiesel. The diesel oil was introduced in biodiesel blends of 10% (B10), 20% (B20) and 25% (B25). A fire tube boiler was us...

  4. Device for jet treatment of heating surfaces of boiler units

    Energy Technology Data Exchange (ETDEWEB)

    Guzenko, S.I.

    1982-01-01

    The device is proposed for cleaning surfaces of boiler units of ash and slag deposits. It consists of a nozzle arranged next to the embrasure in the wall of the furnace chamber connected with the mechanism of its complex spatial movement including a lead screw with t-slit and nut installed on the drive shaft, and two conical gears. The device is equipped with a cam disc installed on the second gear and acting on the sensor and the time relay, from whose signal the blinker of the embrasure and the valve for supplying the injection agent are triggered.

  5. An alternative process to treat boiler feed water for reuse.

    Science.gov (United States)

    Guirgis, Adel; Ghosh, Jyoti P; Achari, Gopal; Langford, Cooper H; Banerjee, Daliya

    2012-09-01

    A bench-scale process to treat boiler feed water for reuse in steam generation was developed. Industrial water samples from a steam-assisted gravity drainage plant in northern Alberta, Canada, were obtained and samples characterized. The technology, which consists of coagulation-settling to remove oil/grease and particulates followed by an advanced oxidative treatment, led to clean water samples with negligible organic carbon. Coagulation followed by settling removed most particulates and some insoluble organics. The advanced oxidative treatment removed any remaining color in the samples, decreased the organic content to near-zero, and provided water ready for reuse. PMID:23012772

  6. METHANE DE-NOX FOR UTILITY PC BOILERS

    International Nuclear Information System (INIS)

    The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NO(sub x) emissions to 0.15 lb/million Btu or less without post-combustion flue gas cleaning. Work during the quarter included completion of the equipment fabrication and installation efforts for the 3-million Btu/h pilot system at BBP's Pilot-Scale Combustion Facility (PSCF) in Worcester, MA. Selection and procurement of the first two test coals and preliminary selection of the final two test coals were completed. Shakedown and commissioning activities were finished and PC Preheat pilot scale tests commenced with PRB coal

  7. Safety conditions of steam boilers in companies associated with a professional risk administration company in Antioquia, 2009

    Directory of Open Access Journals (Sweden)

    Diego L. Sepúlveda M

    2011-07-01

    Full Text Available Objective: to determine the safety conditions of steam boilers in companies associated with a professional risk administra-tion company in Antioquia, Colombia. To this end, their op-eration conditions shall be characterized, the associated risks identified, and their safety level assessed. Methodology:. a descriptive crosssectional study was carried out in twenty companies whose production processes involve boilers. A survey on the conditions for operation was applied on both the maintenance managers and the boilers’ operators in each company. A hazard risk assessment matrix was made as in-structed in the GTC-45 Colombian technical guide, and an assessment instrument was applied to determine the safety level for each boiler. Results: 70% of the assessed boilers obtained a low score (less than 65 points according to the scale, which has been validated by experts; the remaining boilers obtained an acceptable score (66 to 81 points. It was also found that 85% of the boilers had no operating instructions, and 60% of them did not have any kind of alarm. Conclusions: the stud-ied boilers had poor security conditions, mainly related to the absence of operation protocols, boiler operator training, and poor supervision by competent authorities

  8. Commercial-Industrial Cleaning, by Pressure-Washing, Hydro-Blasting and UHP-Jetting The Business Operating Model and How-To Manual for 450 Specific Applications

    CERN Document Server

    Maasberg, Wolfgang

    2012-01-01

    Commercial-Industrial Cleaning, by Pressure-Washing, Hydro-Blasting and UHP-Jetting is the first proprietary manual for cleaning and rehabilitation through pressure-washing, hydro-blasting and ultra high pressure water jetting (UHP).   It examines the cleaning, restoration and rehabilitation of statuary and historical structures; manufacturing hardware; and application technologies for residential, commercial and industrial areas, structures and buildings. Commercial-Industrial Cleaning, by Pressure-Washing, Hydro-Blasting and UHP-Jetting contains over 450 applications from agricultural, marine, municipal, food processing, paper-pulp, pharmaceutical and cosmetic, industrial and power generating maintenance areas. It includes gear lists to help readers easily identify the appropriate tooling and equipment for each specific application and industry.   Commercial-Industrial Cleaning, by Pressure-Washing, Hydro-Blasting and UHP-Jetting supplies readers with the tools to create a successful business model for re...

  9. 49 CFR 230.47 - Boiler number.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Boiler number. 230.47 Section 230.47... Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall be stamped on the steam dome or manhole flange. If the builder's number cannot be obtained,...

  10. 29 CFR 1915.162 - Ship's boilers.

    Science.gov (United States)

    2010-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... dead boiler with the live system or systems shall be secured, blanked, and tagged indicating...

  11. Multi-objective Optimization of Coal-fired Boiler Combustion Based on NSGA-II

    Directory of Open Access Journals (Sweden)

    Tingfang Yu

    2013-06-01

    Full Text Available NOx emission characteristics and overall heat loss model for a 300MW coal-fired boiler were established by Back Propagation (BP neural network, by which the the functional relationship between outputs (NOx emissions & overall heat loss of the boiler and inputs (operational parameters of the boiler of a coal-fired boiler can be predicted. A number of field test data from a full-scale operating 300MWe boiler were used to train and verify the BP model. The NOx emissions & heat loss predicted by the BP neural network model showed good agreement with the measured. Then, BP model and the non-dominated sorting genetic algorithm II (NSGA-II were combined to gain the optimal operating parameters which lead to lower NOx emissions and overall heat loss boiler. The optimization results showed that hybrid algorithm by combining BP neural network with NSGA-II can be a good tool to solve the problem of multi-objective optimization of a coal-fired combustion, which can reduce NOx emissions and overall heat loss effectively for the coal-fired boiler.

  12. Discussion on the Design of a Biomass Boiler%论生物质锅炉的设计

    Institute of Scientific and Technical Information of China (English)

    雷贺爱

    2011-01-01

    The biomass straw boiler combined with domestic and foreign advanced technology of biomass fuel combustion is a new type of clean combustion technology, and unique internal circulating combustion method is used. It has inherited the boiling furnace principle, the combustion chamber is divided into a main bed and an auxiliary bed, and the materials in boiler form a cycle between the main bed and under beds by downside air supply in boiler. In addition, the high hot intensity bed material convolute flow in the main bed, and fuel has a strong dissemination effect, capable of quickly drying combustion of high water content and low calorific value fuel, maintain stable operation.%本生物质秸杆锅炉结合了国内外生物质燃料燃烧先进技术,采用独特的内循环燃烧方式,是一种新型的清洁燃烧技术。它继承了沸腾炉原理,并将燃烧室分成主床和副床,通过炉下送风的相互配合使炉内物料在主床与副床之间形成循环,另外,具有高热强度的床料在主床内进行回旋流动,对投入的燃料具有强烈的播散效果,能够迅速烘干燃烧各种含水量高的低热值燃料,保持稳定运行。

  13. Potential applications of renewable energy sources, biomass combustion problems in boiler power systems and combustion related environmental issues

    International Nuclear Information System (INIS)

    This paper describes the potential applications of renewable energy sources to replace fossil fuel combustion as the prime energy sources in various countries, and discusses problems associated with biomass combustion in boiler power systems. Here, the term biomass includes organic matter produced as a result of photosynthesis as well as municipal, industrial and animal waste material. Brief summaries of the basic concepts involved in the combustion of biomass fuels are presented. Renewable energy sources (RES) supply 14% of the total world energy demand. RES are biomass, hydropower, geothermal, solar, wind and marine energies. The renewables are the primary, domestic and clean or inexhaustible energy resources. The percentage share of biomass was 62.1% of total renewable energy sources in 1995. Experimental results for a large variety of biomass fuels and conditions are presented. Numerical studies are also discussed. Biomass is an attractive renewable fuel in utility boilers. The compositions of biomass among fuel types are variable. Ash composition for the biomass is fundamentally different from ash composition for the coal. Especially inorganic constituents cause to critical problems of toxic emissions, fouling and slagging. Metals in ash, in combination with other fuel elements such as silica and sulfur, and facilitated by the presence of chlorine, are responsible for many undesirable reactions in combustion furnaces and power boilers. Elements including K, Na, S, Cl, P, Ca, Mg, Fe, Si are involved in reactions leading to ash fouling and slagging in biomass combustors. Chlorine in the biomass may affect operation by corrosion. Ash deposits reduce heat transfer and may also result in severe corrosion at high temperatures. Other influences of biomass composition are observed for the rates of combustion and pollutant emissions. Biomass combustion systems are non-polluting and offer significant protection of the environment. The reduction of greenhouse gases

  14. Hot Gas Particulate Cleaning Technology Applied for PFBC/IGFC -The Ceramic Tube Filter (CTF) and Metal Filter-

    Energy Technology Data Exchange (ETDEWEB)

    Sasatsu, H; Misawa, N; Kobori, K; Iritani, J

    2002-09-18

    Coal is a fossil fuel abundant and widespread all over world. It is a vital resource for energy security, because the supply is stable. However, its CO2 emission per unit calorific value is greater than that of other fossil fuels. It is necessary to develop more efficient coal utilization technologies to expand the coal utilization that meets the social demand for better environment. The Pressurized Fluidized Bed Combustion (PFBC) combined cycle has become a subject of world attention in terms of better plant operation, improved plant efficiency, lower flue gas emission and fuel flexibility. The gas turbine, one of the most important components in the PFBC, is eager for a hot gas (approximately 650-850C) cleaning system in order to eliminate the severe erosion problem with the less thermal loss. The cyclone is most popular system for a hot gas cleaning, however, the severe damage for gas turbine blades by highly concentrated fine fly ash from PFBC boiler is reported.

  15. Measurement and control systems for steam boilers; Regel- und Steuertechnik fuer Dampfkessel. Betriebsmanagement

    Energy Technology Data Exchange (ETDEWEB)

    Ernst, H. [Loos Deutschland GmbH, Loos International, Gunzenhausen (Germany)

    2002-09-01

    Loos International has been building its own switchgear for Loos boiler systems since the 1960s. An operating management system for Loos steam boilers, based on a self-contained automation unit, has also been developed. All boiler control functions are combined on a single SPC with one central operating unit. The use of controlled-speed feed pumps is new. Integrated pump protection functions for constant level control mean that there is no need for the usual constant control module with overflow recirculation. Other LBC functions are the desalination control and automatic blowdown systems. Additional measurement and control parameters can be added to be basic functions of a modern steam boiler. Unlike usual configurations, the basic LBC configuration offers substantially more steam boiler operating modes, operating data and measurands on a plain language display, facilitating rapid inspection and assessment of all operating contexts on site. A high level of planning and operating reliability is achieved. This measurement and control technology for steam boilers offers many advantages to planners, plant constructors and other clients. (orig.) [German] Das Unternehmen Loos International in Gunzenhausen bietet Heiz- und Dampfkessel, Kesselhauskomponenten, Feuerung und Steuerung aus einer Hand. Loos hat ein Betriebsmanagement mit integriertem Vorwarnsystem fuer Loos-Dampfkessel entwickelt, bei welchem Betriebsdaten und Messwerte des Dampfkessels im Klartextdisplay angezeigt werden koennen. Der Autor stellt das System und dessen Vorteile und Nutzen im folgenden Beitrag vor. (orig.)

  16. Dry Cleaning

    OpenAIRE

    Shirley, Lindsey; Weller, Chanae

    2010-01-01

    Despite its name, commercial dry cleaning is not actually a “dry” process. Clothes are immersed in a solvent, most commonly perchlorethylene (perc), instead of in water. Perc or other similar solvents are effective in the removal of oil and grease-based stains without damaging or shrinking sensitive fabrics, unlike a regular detergents and fabric softeners.

  17. Monitoring and performance analysis of AGR boilers during commissioning and power raising

    International Nuclear Information System (INIS)

    The installed boiler plant, for two 1300 MW AGR stations, is comprehensively instrumented for boiler control, performance assessment and component monitoring to ensure the integrity and safe operation of the plant during normal and faulty operating conditions. Plant instrumentation and computer systems installed at site for vibration analysis during the engineering runs and data acquisition during the power raising stage have been described. The results, from early rig investigations and the vibration testing during the unfueled engineering runs, indicate that the behaviour of the plant within the practical range of operating conditions is free from vibration problems. Also the analysis of the steady state thermal and hydrodynamic behaviour of the boiler plant during the power raising phase confirms the methods and computer models used for the boiler design. (author)

  18. Final stage of first supercritical 460MW{sub e} CFB boiler construction. First experience

    Energy Technology Data Exchange (ETDEWEB)

    Goral, Damian [Foster Wheeler Energia Polska (Poland); Ostrowski, Waldemar [PKE (Poland)

    2009-07-01

    Circulating fluidized bed (CFB) boiler technology has been growing in size and number over the past two decades and it has established its position as utility scale boiler technology. Plant sizes up to 300 MW{sub e} are in operation today and designs for larger boilers are being developed. The next natural step for CFB technology is to go for supercritical steam parameters and larger boiler sizes. A Polish utility company Poludniowy Koncern Energetyczny SA (PKE) placed an order to Foster Wheeler Energia Oy for a 460 MW{sub e} supercritical CFB boiler for their Lagisza power plant. Contract was signed at the end of year 2002 and the engineering work is now ongoing. This will be the first supercritical once-through CFB boiler in the world. A modern power plant is designed for high efficiency not only for economical reasons but also for enhanced environmental performance in terms of reduced emissions and quantity of ash generated due to lower fuel consumption. Cutting CO{sub 2} emissions is one of the main drivers. To achieve these goals, supercritical steam parameters have been applied. Now this technology is available also for CFB technology. This combines a high plant efficiency with the other well known benefits of CFB technology, such as: fuel flexibility, low emissions and high availability. The boiler design for 460 MW{sub e} Lagisza power plant utilizes low mass flux BENSON Vertical once-through technology developed and licensed by Siemens AG, Germany. CFB boiler with low and uniform furnace heat flux is extremely well suited for the Benson technology providing a stable operation of the boiler also during load changes and abnormal operation conditions. The paper describes the 460 MW{sub e} supercritical CFB boiler concept and presents the technical solutions of the boiler design with auxiliary equipment, as well as first experiences from boiler erection period and commissioning. In spite of achieving this remarkable milestone the development of the CFB

  19. Ventilation in medium-sized and large boiler houses; Ventilation i medelstora och stoerre pannhus

    Energy Technology Data Exchange (ETDEWEB)

    Grotherus, Dan [AaF Installation AB, Oerebro (Sweden); Larsson, Tord [Oerebro Univ. (Sweden). Dept. of Technology

    2005-04-01

    The purpose of this report is to exemplify and clarify the need for ventilation in medium-sized and large boiler houses. We will furthermore present some recommendations, guidelines and advice for the design and construction of a boiler house ventilation system to the plant owners and suppliers of equipment. Boiler house ventilation can be performed in different ways using mechanical or natural ventilation. The solution to be chosen depends on the following factors: Working environment requirements and a necessity to control temperature and pressure in the boiler house; The design of the boiler plant and house; The need for combustion air; The investment expenditure as well as operation and maintenance costs. Mechanical ventilation should be chosen if the aim is a controllable 'climate'. The mechanical ventilation can be either centrally situated or distributed with many aggregates in the boiler house. Centrally situated ventilation equipment will give a higher accessibility and lower maintenance costs than a distributed ventilation system. If the boiler house is designed with natural ventilation the air and flue gas fans will be the only ones installed. In this case temperature and pressure inside the boiler house will be difficult to control. The design factor for the ventilation plant in a boiler house is in most cases the demand to cool the air inside the boiler house to approximately 45 deg C. This is the highest temperature allowed by the Occupational Safety and Health Act in a work environment where the boiler operator is working alone. The air flow which is required for the combustion is normally less than the air flow needed to cool the air in the boiler house. The supply air which is cooling the air inside the boiler house should be supplied on several different levels to attain an efficient cooling. If the combustion air is taken from the heated indoor air the boiler house will work as a heat reclaimer. The difference between outdoor and indoor

  20. EMISSIONS CHARACTERISTICS OF A RESIDENTIAL PELLET BOILER AND A STOVE

    OpenAIRE

    Win, Kaung Myat; Persson, Tomas

    2010-01-01

    Gaseous and particulate emissions from a residential pellet boiler and a stove are measured at a realistic 6-day operation sequence and during steady state operation. The aim is to characterize the emissions during each phase in order to identify when the major part of the emissions occur to enable actions for emission reduction where the savings can be highest. The characterized emissions comprised carbon monoxide (CO), nitrogen oxide (NO), total organic carbon (TOC) and particulate matter (...

  1. Selecting Actuator Configuration for a Benson Boiler:Production Economics

    OpenAIRE

    Kragelund, Martin Nygaard; Leth, John-Josef; Wisniewski, Rafal

    2009-01-01

    This paper addresses the problem of an optimal actuator configuration in an economic perspective. The objective is to minimize the economical cost of operating a given plant. Functionals encapsulating information of the business objectives given the different actuators has been established with particular focus on a boiler in a power plant operated by DONG Energy - a Danish energy supplier. The problem has been reformulated using mathematic notions from economics. The selection of actuator co...

  2. Adaptive controlling of power boiler

    OpenAIRE

    Wojcik, W.; Kalita, M; Smolarz, A.

    2004-01-01

    This paper presents research on adaptive control (AC) of combastion process in in¬dustry. Results were obtained from research conducted in laboratory combustion chamber with usage of Fiber Optical Measurement System (FOMS) with electronic block. Simulation proved that implementing AC and FOMS to burning process improves flue gasses parameters -direct measure of power boiler ecologic and economical quality of work.

  3. Composite tube cracking in kraft recovery boilers: A state-of-the-art review

    Energy Technology Data Exchange (ETDEWEB)

    Singbeil, D.L.; Prescott, R. [Pulp and Paper Research Inst. of Canada, Vancouver, British Columbia (Canada); Keiser, J.R.; Swindeman, R.W. [Oak Ridge National Lab., TN (United States)

    1997-07-01

    Beginning in the mid-1960s, increasing energy costs in Finland and Sweden made energy recovery more critical to the cost-effective operation of a kraft pulp mill. Boiler designers responded to this need by raising the steam operating pressure, but almost immediately the wall tubes in these new boilers began to corrode rapidly. Test panels installed in the walls of the most severely corroding boiler identified austenitic stainless steel as sufficiently resistant to the new corrosive conditions, and discussions with Sandvik AB, a Swedish tube manufacturer, led to the suggestion that coextruded tubes be used for water wall service in kraft recovery boilers. Replacement of carbon steel by coextruded tubes has solved most of the corrosion problems experienced by carbon steel wall tubes, however, these tubes have not been problem-free. Beginning in early 1995, a multidisciplinary research program funded by the US Department of Energy was established to investigate the cause of cracking in coextruded tubes and to develop improved materials for use in water walls and floors of kraft recovery boilers. One portion of that program, a state-of-the-art review of public- and private-domain documents related to coextruded tube cracking in kraft recovery boilers is reported here. Sources of information that were consulted for this review include the following: tube manufacturers, boiler manufacturers, public-domain literature, companies operating kraft recovery boilers, consultants and failure analysis laboratories, and failure analyses conducted specifically for this project. Much of the information contained in this report involves cracking problems experienced in recovery boiler floors and those aspects of spout and air-port-opening cracking not readily attributable to thermal fatigue. 61 refs.

  4. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-08-01

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2005.

  5. Boiler Materials for Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; J. Sarver; M. Borden; K. Coleman; J. Blough; S. Goodstine; R.W. Swindeman; W. Mohn; I. Perrin

    2003-04-21

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  6. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-10-27

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2005.

  7. Boiler Materials for Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-01-31

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2005.

  8. Boiler Materials for Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-04-20

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of January 1 to March 31, 2006.

  9. Boiler Materials for Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-07-17

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2006.

  10. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-04-23

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

  11. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    K. Coleman; R. Viswanathan; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-01-23

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

  12. Boiler Materials For Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-09-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2006.

  13. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-04-27

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  14. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2004-10-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  15. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-07-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  16. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-01-31

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  17. Failure Analysis of 600 MW Supercritical Boiler Water Wall

    OpenAIRE

    Fu Huilin; Cai Zhengchun; Yan Xiaozhong; He Jinqiao; Zhou Yucai

    2013-01-01

    Boiler tube often causes abnormal boiler outage, bringing greater economic losses. This thesis mainly comes from the dynamics of boiler water, boiler furnace accident location of wall temperature distribution to explore the cause of the accident boiler. Calculation results show that the deformation will seriously reduce the boiler allowable maximum temperature difference between the screens. And the boiler is not over-temperature, low temperature difference between the screens, which have bur...

  18. Research, Development and Demonstration of Bio-Mass Boiler for Food Industry

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, Steve [Burns & McDonnell, Inc., Kansas City, MO (United States); Knapp, David [Burns & McDonnell, Inc., Kansas City, MO (United States)

    2012-07-01

    Frito-Lay is working to reduce carbon emissions from their manufacturing plants. As part of this effort, they invested in a biomass-fired boiler at the Topeka, Kansas, plant. Frito-Lay partnered with Burns & McDonnell Engineering, Inc. and CPL Systems, Inc., to design and construct a steam producing boiler using carbon neutral fuels such as wood wastes (e.g. tree bark), shipping pallets, and used rubber vehicle tires. The U.S. Department of Energy (DOE) joined with Frito-Lay, Burns & McDonnell, and CPL to analyze the reductions in carbon dioxide (CO2) emissions that result from use of biomass-fired boilers in the food manufacturing environment. DOE support provided for the data collection and analysis, and reporting necessary to evaluate boiler efficiencies and reductions in CO2 emissions. The Frito-Lay biomass-fired boiler has resulted in significant reductions in CO2 emissions from the Topeka production facility. The use of natural gas has been reduced by 400 to 420 million standard cubic feet per year with corresponding reductions of 24,000 to 25,000 tons of CO2. The boiler does require auxiliary functions, however, that are unnecessary for a gas-fired boiler. These include heavy motors and fans for moving fuel and firing the boiler, trucks and equipment for delivering the fuel and moving at the boiler plant, and chippers for preparing the fuel prior to delivery. Each of these operations requires the combustion of fossil fuels or electricity and has associated CO2 emissions. Even after accounting for each of these auxiliary processes, however, the biomass-fired boiler results in net emission reductions of 22,500 to 23,500 tons of CO2 per year.

  19. Final stage of first super-critical 460 MW CFB boiler construction. First experience

    Energy Technology Data Exchange (ETDEWEB)

    Ostrowski, Waldemar [PKE, Lagisza Power Plant (Poland); Goral, Damian [Foster Wheeler Energia Polska, Sosnowiec (Poland)

    2010-07-01

    Steam boilers with circulating fluidised bed combustion have been advanced in the past years and proved well as large-scale technology. A further step was the development and construction of a boiler with super-critical steam parameters and increased output. In 2002 the Polish utility Poludniowy Koncern Energetyczny SA awarded a contract to Foster Wheeler Energia Oy to erect a fluidised bed boiler for the Lagisza power plant. Construction of the 460 MW plant was started in 2006. The plant has been in commercial operation since 2009. (orig.)

  20. Materials for the pulp and paper industry. Section 1: Development of materials for black liquor recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, J.R.; Hubbard, C.R.; Payzant, E.A. [Oak Ridge National Lab., TN (United States)] [and others

    1997-04-01

    Black liquor recovery boilers are essential components of kraft pulp and paper mills because they are a critical element of the system used to recover the pulping chemicals required in the kraft pulping process. In addition, the steam produced in these boilers is used to generate a significant portion of the electrical power used in the mill. Recovery boilers require the largest capital investment of any individual component of a paper mill, and these boilers are a major source of material problems in a mill. The walls and floors of these boilers are constructed of tube panels that circulate high pressure water. Molten salts (smelt) accumulate on the floor of recovery boilers, and leakage of water into the boiler can result in a violent explosion when the leaked water instantly vaporizes upon contacting the molten smelt. Because corrosion of the conventionally-used carbon steel tubing was found to be excessive in the lower section of recovery boilers, use of stainless steel/carbon steel co-extruded tubing was adopted for boiler walls to lessen corrosion and reduce the likelihood of smelt/water explosions. Eventually, this co-extruded or composite (as it is known in the industry) tubing was selected for use as a portion or all of the floor of recovery boilers, particularly those operating at pressures > 6.2 MPa (900 psi), because of the corrosion problems encountered in carbon steel floor tubes. Since neither the cause of the cracking nor an effective solution has been identified, this program was established to develop a thorough understanding of the degradation that occurs in the composite tubing used for walls and floors. This is being accomplished through a program that includes collection and review of technical reports, examination of unexposed and cracked tubes from boiler floors, computer modeling to predict residual stresses under operating conditions, and operation of laboratory tests to study corrosion, stress corrosion cracking, and thermal fatigue.

  1. Superclean coal-water slurry combustion testing in an oil-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Miller, B.G.; Poe, R.L.; Morrison, J.L.; Xie, Jianyang; Walsh, P.M.; Schobert, H.H.; Scaroni, A.W.

    1992-05-29

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with less than 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in an oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels.

  2. Reduction efficiency prediction of CENIBRA's recovery boiler by direct minimization of gibbs free energy

    Directory of Open Access Journals (Sweden)

    W. L. Silva

    2008-09-01

    Full Text Available The reduction efficiency is an important variable during the black liquor burning process in the Kraft recovery boiler. This variable value is obtained by slow experimental routines and the delay of this measure disturbs the pulp and paper industry customary control. This paper describes an optimization approach for the reduction efficiency determination in the furnace bottom of the recovery boiler based on the minimization of the Gibbs free energy. The industrial data used in this study were directly obtained from CENIBRA's data acquisition system. The resulting approach is able to predict the steady state behavior of the chemical composition of the furnace recovery boiler, - especially the reduction efficiency when different operational conditions are used. This result confirms the potential of this approach in the analysis of the daily operation of the recovery boiler.

  3. Clean utilization of low-rank coals for low-cost power generation

    International Nuclear Information System (INIS)

    Despite the unique utilization problems of low-rank coals, the ten US steam electric plants having the lowest operating cost in 1990 were all fueled on either lignite or subbituminous coal. Ash deposition problems, which have been a major barrier to sustaining high load on US boilers burning high-sodium low-rank coals, have been substantially reduced by improvements in coal selection, boiler design, on-line cleaning, operating conditions, and additives. Advantages of low-rank coals in advanced systems are their noncaking behavior when heated, their high reactivity allowing more complete reaction at lower temperatures, and the low sulfur content of selected deposits. The principal barrier issues are the high-temperature behavior of ash and volatile alkali derived from the coal-bound sodium found in some low-rank coals. Successful upgrading of low-rank coals requires that the product be both stable and suitable for end use in conventional and advanced systems. Coal-water fuel produced by hydrothermal processing of high-moisture low-rank coal meets these criteria, whereas most dry products from drying or carbonizing in hot gas tend to create dust and spontaneous ignition problems unless coated, agglomerated, briquetted, or afforded special handling

  4. Spray-dryer flue-gas-cleaning systems handbook

    Energy Technology Data Exchange (ETDEWEB)

    Huang, H.; Allen, J.W.; Livengood, C.D.; Davis, W.T. (Tennessee Univ., Knoxville, TN (USA). Dept. of Civil Engineering); Farber, P.S. (Chemical Waste Management, Inc., Oakbrook, IL (USA))

    1988-04-01

    Flue-gas cleaning systems based on spray drying are a recent development in pollution-control technology and have not been generally applied to combustion systems burning high-sulfur coal. However, Argonne National Laboratory has been operating a spray-dryer/fabric-filter system for the control of SO{sub 2} and particulate matter from a 20 MW (equivalent) stoker-fired boiler for about seven years, using coals with sulfur contents as high as 4.5%. Information acquired during that time, which could be useful to designers, builders, and operators of such systems, is presented. A summary of important equipment and process design considerations, a discussion of economic criteria (with guidance for making preliminary cost estimates), a review of operating and maintenance experiences at Argonne, and suggestions for structuring and carrying out the procurement of such a system are also included. In addition, recent research, such as sorbent activity enhancement and the combined control of SO{sub 2} and NO{sub x}, are briefly reviewed. 80 refs., 24 figs., 17 tabs.

  5. On clean ideals

    OpenAIRE

    Miaosen Chen; Huanyin Chen

    2003-01-01

    We introduce the notion of clean ideal, which is a natural generalization of clean rings. It is shown that every matrix ideal over a clean ideal of a ring is clean. Also we prove that every ideal having stable range one of a regular ring is clean. These generalize the corresponding results for clean rings.

  6. Assessing the impact of primary measures for NOx reduction on the thermal power plant steam boiler

    International Nuclear Information System (INIS)

    The European normatives prescribe content of 200 mg/Nm3 NOx for pulverized coal combusting power plants. In order to reduce content of NOx in Serbian thermal power plant (TPP) 'Kostolac B' it's necessary to implement particular measures until 2016. The mathematical model of lignite combustion in the steam boiler furnace is defined and applied to analyze the possibility of implementing certain primary measures for reducing nitrogen oxides and their effects on the steam boiler operation. This model includes processes in the coal-fired furnace and defines radiating reactive two-phase turbulent flow. The model of turbulent flow also contains sub-model of fuel and thermal NOx formation and destruction. This complex mathematical model is related to thermal and aerodynamic calculations of the steam boiler within a unified calculation system in order to analyze the steam boiler overall work. This system provides calculations with a number of influential parameters. The steam boiler calculations for unit 1 (350 MWe) of TPP 'Kostolac B' are implemented for existing and modified combustion system in order to achieve effective, reliable and ecological facility work. The paper presents the influence analysis of large number of parameters on the steam boiler operation with an accepted concept of primary measures. Presented system of calculations is verified against measurements in TPP 'Kostolac B'. - Highlights: • Modern steam boilers need to operate according to ecological standards. • Possibility of applying some of the primary measures of NOx reduction. • Conventional calculations have no possibility to estimate sub-stoichiometric combustion. • Develop a new method of connecting the calculations. • Analysis shows the most favorable operation boiler regime (efficiency and ecology)

  7. Low-cost Evaporator Protection Method against Corrosion in a Pulverized Coal Fired Boiler

    OpenAIRE

    Arkadiusz Krzysztof Dyjakon; Przemysław Bukowski

    2010-01-01

    Corrosion processes appearing on the watertubes in a combustion chamber of pulverized coal-fired boilers require permanent control and service. Subject to the power plant strategy, different anti-corrosion protection methods can be applied. Technical-economical analysis has been performed to evaluate and support the decisions on maintenance and operation services. The paper presents and discusses results of the application of an air protection system in boiler OP-230 in view of anti-corrosion...

  8. Dilute chemical cleaning of PWR steam generators off-line cleaning process evaluation

    International Nuclear Information System (INIS)

    This project evaluated the feasibility of using a low-concentration (approx. 0.5 wt %) chemical cleaning process to remove corrosion product deposits from steam generator surfaces and magnetite from tube-to-support plate crevices of PWR steam generators. The primary objective was to develop a dilute process that could be safely applied at scheduled intervals, such as during normal refueling outages, to maintain a clean operating condition in the steam generator. The dilute chemical cleaning process developed in this project was demonstrated successfully on two model generators which were operated on faulted chemistry by DOE/CRC at Commonwealth's State Line Facility. Unit 5 was cleaned after 48 days of operation with 1% seawater fouling, and Unit 6 was cleaned after 112 days of operations with Lake Michigan water. This report describes work leading to the model generator cleaning demonstrations and provides details of the cleaning operation for each model steam generator

  9. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2002-10-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  10. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2003-01-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  11. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan

    2002-04-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), and up to 5500 psi with emphasis upon 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced

  12. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2002-07-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  13. Methodology for the physical and chemical exergetic analysis of steam boilers

    International Nuclear Information System (INIS)

    This paper presents a framework of thermodynamic, energy and exergy, analyses of industrial steam boilers. Mass, energy, and exergy analysis were used to develop a methodology for evaluating thermodynamic properties, energy and exergy input and output resources in industrial steam boilers. Determined methods make available an analytic procedure for the physical and chemical exergetic analysis of steam boilers for appropriate applications. The energy and exergy efficiencies obtained for the entire boiler was 69.56% and 38.57% at standard reference state temperature of 25 °C for an evaporation ratio of 12. Chemical exergy of the material streams was considered to offer a more comprehensive detail on energy and exergy resource allocation and losses of the processes in a steam boiler. - Highlights: ► We evaluated thermodynamic properties and performance variables associated with material streams. ► We analysed resources allocation, and magnitude of exergetic losses in steam boilers. ► Chemical exergy of material streams contributed to improved exergy values. ► High operational parameter will lead to higher boiler exergy. ► Exergy destroyed was higher in the combustion as against the heat exchanging unit

  14. Failure Analysis Of Industrial Boiler Pipe

    International Nuclear Information System (INIS)

    Failure analysis of industrial boiler pipe has been done. The tested pipe material is carbon steel SA 178 Grade A refer to specification data which taken from Fertilizer Company. Steps in analysis were ; collection of background operation and material specification, visual inspection, dye penetrant test, radiography test, chemical composition test, hardness test, metallography test. From the test and analysis result, it is shown that the pipe failure caused by erosion and welding was shown porosity and incomplete penetration. The main cause of failure pipe is erosion due to cavitation, which decreases the pipe thickness. Break in pipe thickness can be done due to decreasing in pipe thickness. To anticipate this problem, the ppe will be replaced with new pipe

  15. Film-forming amines in shell boilers

    Energy Technology Data Exchange (ETDEWEB)

    Topp, Holger [Astrium RST Rostock GmbH, Rostock (Germany); Hater, Wolfgang [BK Giulini, Ludwigshafen (Germany); BKG Water Solutions, Ludwigshafen (Germany); Bache, Andre de [BK Giulini, Ludwigshafen (Germany); Kolk, Christian zum [BKG Water Solutions, Ludwigshafen (Germany)

    2012-01-15

    Studies were conducted with the aim of providing answers to important questions concerning the use of film-forming amines in steam generators. Tests were carried out in test steam generators under controlled conditions to study the three following application areas: the influence of film-forming amines on boiling behavior and heat transfer, the influence of film-forming amines on oxidic protective film formation, and the influence of film-forming amines on critical operating conditions. In the experiments water treatment with trisodium phosphate (which is normally used with shell boilers) was compared with treatment with film-forming amines. In all three areas the treatment with film-forming amines achieved comparable or better results than the treatment with trisodium phosphate. (orig.)

  16. Clean fuel for demanding environmental markets

    Energy Technology Data Exchange (ETDEWEB)

    Josewicz, W.; Natschke, D.E. [Acurex Environmental Corp., Research Triangle Park, NC (United States)

    1995-12-31

    Acurex Environmental Corporation is bringing Clean Fuel to the environmentally demand Krakow market, through the cooperative agreement with the U.S. Department of Energy. Clean fuel is a proprietary clean burning coal-based energy source intended for use in stoves and hand stoked boilers. Clean Fuel is a home heating fuel that is similar in form and function to raw coal, but is more environmentally friendly and lower in cost. The heating value of Clean Fuel is 24,45 kJ/kg. Extensive sets of confirmation runs were conducted in the Academy of Mining and Metallurgy in the Krakow laboratories. It demonstrated up to 54 percent reduction of particulate matter emission, up to 35 percent reduction of total hydrocarbon emissions. Most importantly, polycyclic aromatic hydrocarbons (toxic and carcinogens compounds) emissions were reduced by up to 85 percent, depending on species measured. The above comparison was made against premium chunk coal that is currently available in Krakow for approximately $83 to 93/ton. Clean Fuel will be made available in Krakow at a price approximately 10 percent lower than that of the premium chunk coal.

  17. CFD Simulation On CFBC Boiler

    OpenAIRE

    Amol S. Kinkar; G. M. Dhote; R.R. Chokkar

    2015-01-01

    Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays...

  18. Scandinavian baffle boiler design revisited

    OpenAIRE

    Stepanov Borivoj Lj.; Pešenjanski Ivan K.; Spasojević Momčilo Đ.

    2015-01-01

    The aim of this paper is to examine whether the use of baffles in a combustion chamber, one of the well-known low-cost methods for the boiler performance improvement, can be enhanced. Modern day tools like computational fluid dynamics were not present at the time when these measures were invented, developed and successfully applied. The objective of this study is to determine the influence of location and length of a baffle in a furnace, for different mass ...

  19. KINERJA ECONOMIZER PADA BOILER

    OpenAIRE

    Muhammad Sjahid Akbar; Fredi Suryadi; Dedy Dwi Prastyo

    2009-01-01

    This paper employed the dual response approach for case of Multivariate Robust Parameter Design (MRPD) which is developed by Del Castillo and Miro Quesada. MRPD method can be applied for any design of experiment. The optimization in this method uses minimizing variance function with restriction on mean function. In this paper, MRPD is applied to the case of optimization of heat transfer efectivity and operational cost at economizer. Those two responses are optimized by setting the level of co...

  20. Inception report and gap analysis. Boiler inspection

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-06-01

    This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

  1. [Predicting low NOx combustion property of a coal-fired boiler].

    Science.gov (United States)

    Zhou, Hao; Mao, Jianbo; Chi, Zuohe; Jiang, Xiao; Wang, Zhenhua; Cen, Kefa

    2002-03-01

    More attention was paid to the low NOx combustion property of the high capacity tangential firing boiler, but the NOx emission and unburned carbon content in fly ash of coal burned boiler were complicated, they were affected by many factors, such as coal character, boiler's load, air distribution, boiler style, burner style, furnace temperature, excess air ratio, pulverized coal fineness and the uniformity of the air and coal distribution, etc. In this paper, the NOx emission property and unburned carbon content in fly ash of a 600 MW utility tangentially firing coal burned boiler was experimentally investigated, and taking advantage of the nonlinear dynamics characteristics and self-learning characteristics of artificial neural network, an artificial neural network model on low NOx combustion property of the high capacity boiler was developed and verified. The results illustrated that such a model can predicate the NOx emission concentration and unburned carbon content under various operating conditions, if combined with the optimization algorithm, the operator can find the best operation condition of the low NOx combustion. PMID:12048812

  2. Reactor vessel stud cleaning machine

    International Nuclear Information System (INIS)

    A device is described for cleaning and decontaminating an elongate member having a three dimensional surface topography comprising: an enclosure; means for rotatingly supporting the elongate member proximate the ends thereof within the enclosure; means for driving the elongate member supporting means, to rotate the elongate member; a supply tank for holding water; a spray nozzle connected to the supply tank and disposed within the enclosure operable to move transversely with respect to the elongate member for spraying a cleaning agent comprising high pressure water and abrasive grit against the rotating elongate member; a self-contained means for supplying the cleaning agent to the spray nozzle and removing spent cleaning agent from the enclosure, the self-contained means including the supply tank and means for disposing of any contaminated solids in the spent cleaning agent. The means for disposing further comprises means for removing spent cleaning agent from the enclosure, means for removing solid particles from the spent cleaning agent and means for recycling water from the spent cleaning agent back to the spray nozzle; and a control system for selectively controlling at least one of the rate of rotation of the elongate member and rate of trasversal of the elongate member and by the spray nozzle in accordance with the topography of the elongate member

  3. Thermal Behavior of Floor Tubes in a Kraft Recovery Boiler

    Energy Technology Data Exchange (ETDEWEB)

    Barker, R.E.; Choudhury, K.A.; Gorog, J.P.; Hall, L.M.; Keiser, J.R.; Sarma, G.B.

    1999-09-12

    The temperatures of floor tubes in a slope-floored black liquor recovery boiler were measured using an array of thermocouples located on the tube crowns. It was found that sudden, short duration temperature increases occurred with a frequency that increased with distance from the spout wall. To determine if the temperature pulses were associated with material falling from the convective section of the boiler, the pattern of sootblower operation was recorded and compared with the pattern of temperature pulses. During the period from September, 1998, through February, 1999, it was found that more than 2/3 of the temperature pulses occurred during the time when one of the fast eight sootblowers, which are directed at the back of the screen tubes and the leading edge of the first superheater bank, was operating.

  4. Failure analyses and weld repair of boiler feed water pumps

    Energy Technology Data Exchange (ETDEWEB)

    Vulpen, R. van [KemaPower Generation, Arnhem (Netherlands)

    1998-12-31

    During a regular inspection of the Boiler Auxiliaries at one of the Dutch Electricity Production Companies serious cracks were found in the cover and casings of the feed water circulation pumps in two units after 108.000 and 122.000 hours of boiler operation. Kema Laboratories carried out Failure analyses on boat samples at the cracked areas. Corrosion fatigue cracking was found on the inner side of the GS-24CrNiMo325 casing. Shop Weld repairs were carried out using a newly developed mechanized Plasma Welding Technique. The repaired feed water circulation pumps showed no problems alter several years of operation. The costs of repair were substantially lower than the costs of replacement. (orig.) 3 refs.

  5. Applying the Science of Science Communication to Climate Change and Clean Energy: Lessons Learned from the NSF- and PBS-supported "Earth: The Operators' Manual"

    Science.gov (United States)

    Haines-Stiles, G.; Akuginow, E.; Sanford, C.

    2014-12-01

    Yale legal scholar and professor of psychology Dan Kahan has criticized the climate change science community for not applying what's known about effective communications strategies to topics with potentially controversial content. "Earth: The Operators' Manual," funded by NSF's Informal Science Education program and appearing on PBS was hosted by Penn State geoscientist Richard Alley. From the initial proposal forward into airing on public television in 2011 and 2012, ETOM aimed to be authoritative and apolitical while still being engaging to general audiences. Based on social scientific insights from project Advisor, Suzanne Moser, and others, ETOM aimed to avoid "climate porn" scare tactics and over-used footage, and to enlist a diverse group of "messengers" in addition to Alley. An important design criterion was to give equal time to clean energy solutions while pulling no punches as to the consensus findings of leading climate scientists. With the ETOM project now completed and final reports submitted to NSF, what results can be shared to inform future efforts? And how did ETOM compare in audience impact with other major media efforts such as Al Gore's "An Inconvenient Truth" or Showtime's more recent "Years of Living Dangerously"? Results reported draw on the external evaluation by Rockman Et Al, and include both quantitative and qualitative data. Key findings are the importance of including Texan ranchers enthusiastic about wind power alongside Navy Admirals adamant that climate change is human-caused and Marines implementing solar energy to reduce casualties incurred while transporting fossil fuels. In-person presentations by Alley and others at science centers served as de facto focus groups for scripting the TV programs, along with actual focus groups convened by Rockman. The 3rd program, ENERGY QUEST USA, documented 5 quite different communities, from Alaska to Forth Worth, Baltimore, Portland and Kansas, all using competition, local values, and economic

  6. Business opportunities in boiler control systems

    Energy Technology Data Exchange (ETDEWEB)

    McHale, A.P.

    1988-03-01

    Each year some Pound 4.5 billion is spent on fuel to fire the UK non-domestic boiler stock. The average age of the 500 000 population of boilers is more than 10 years and in that time great advances have been made in the capacity and capability of microprocessor controls. There is undoubtedly an enormous potential to retrofit existing boilers with the latest controls both to improve efficiency of production and utilisation.

  7. Regulation of hazardous air pollutants emitted from fossil-fired boilers

    International Nuclear Information System (INIS)

    The changes made in section 112 of the Clean Air Act by the 1990 Amendments to the Act will affect the regulation of hazardous air pollutants (HAPs) emitted by fossil-fired boilers. The 1990 Amendments designated 189 chemicals/compounds as HAPS. Major and area sources of these pollutants in categories designated by the Environmental Protection Agency (EPA) will be subject to emission standards set by EPA. Industrial and institutional/commercial boilers are two such categories of HAPs designated by EPA for which emission standards will be issued. Fossil-fired boilers can emit a variety of HAPS. All or a portion of such emissions that exceed designated thresholds are likely to be regulated. This paper discusses how the 1990 amendments impact fossil-fired boilers. The steps are outlined which can be taken by owners of industrial and institutional/commercial boilers before the final emission standards are issued. These steps include participation in EPA's standard setting process, participation in EPA's early reduction program to delay the time when compliance with the maximum achievable control technology (MACT) standard is required, and consideration of any planned modifications to a facility which might subject that facility to a MACT standard set in advance of the EPA-set standard

  8. 600MW机组对冲燃烧锅炉低氮燃烧改造及运行调整%Low NOx burner retrofit and operation adjustment of 600 MW opposed wall firing boiler

    Institute of Scientific and Technical Information of China (English)

    应明良; 戴成峰; 胡伟锋; 徐良; 屠小宝

    2011-01-01

    For the high NO.duscharge density of 600 MW opposed wall firing boiler,the retrofitting of combustors with low NOx was carried on. By replacing low NOx burner,arranging OFA appropriately, and adopting staged-air furnace combustion technology, the NOx discharge density was decreased to 300 mg/m3.The unburned carbon mass fraction in fly ash was not changed greatly.By replacing parts of the low-temperatuer superheater with the economizer, the desuperheating water flow of superheater was reduced,the gas temperature in air preheater outlet was decreased and teh echaust gas temperature of boiler was decreased.All of these are good for improving the boiler efficiency.After the replacing of parts of the low-temperature superheater with the ecoomizer, the water temperature of economizer outlet wasd increated .But the under-saturationg temperaturae difference and the safety margin still exist.%为解决600MW火电机组对冲燃烧锅炉NO,排放质量浓度过高的问题,进行了低氮燃烧改造.通过低氮燃烧器更换,合理布置燃尽风喷嘴,采用全炉膛分级燃烧技术,使NOx排放质量浓度降低至300mg/m3左右,达到了降低NOx排放的效果,同时锅炉飞灰含碳质量分数没有明显的变化.通过部分低温过热器置换为省煤器.降低了过热器减温水流量,同时空气预热器进口烟气温度下降,锅炉排烟温度也会随之下降,有利于提高锅炉热效率.部分低温过热器置换后省煤器出口水温提高,但还有一定的欠饱和温差,距汽化仍有一定的安全裕度.

  9. Modeling of fire-tube boilers

    OpenAIRE

    Ortiz, F.J. Gutiérrez

    2011-01-01

    Abstract In fire-tube boilers, the flue gas passes inside boiler tubes, and heat is transferred to water on the shell side. A dynamic model has been developed for the analysis of boiler performance, and Matlab has been applied for integrating it. The mathematical model developed is based on the first principles of mass, energy and momentum conservations. In the model, the two parts of the boiler (fire/gas and water/steam sides), the economizer, the superheater and the heat recovery...

  10. Boiler plants completed in record time

    International Nuclear Information System (INIS)

    Bubbling fluidised bed (BFB) combustion has steadily increased its share of the boiler market in recent years, particularly in the Nordic region, where it is particularly well-suited to handling the high moisture content biofuels produced and used by the forest products industry. Foster Wheeler is the world's leading supplier of fluidised bed combustion technology. Over 200 of the more than 300 fluidised bed boilers supplied by the company are circulating fluidised bed (CFB) designs, a market in which Foster Wheeler has more than a 40% share. Foster Wheeler Energia Oy supplied the Myllykoski project at Anjalankoski with a fluidised bed boiler, auxiliary steam boilers, and flue gas scrubber systems

  11. 49 CFR 230.30 - Lap-joint seam boilers.

    Science.gov (United States)

    2010-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal...

  12. NOx EMISSIONS PRODUCED WITH COMBUSTION OF POWDER RIVER BASIN COAL IN A UTILITY BOILER

    Energy Technology Data Exchange (ETDEWEB)

    John S. Nordin; Norman W. Merriam

    1997-04-01

    The objective of this report is to estimate the NOx emissions produced when Powder River Basin (PRB) coal is combusted in a utility boiler. The Clean Air Act regulations specify NOx limits of 0.45 lb/mm Btu (Phase I) and 0.40 lb/mm Btu (Phase II) for tangentially fired boilers, and 0.50 lb/mm 13tu (Phase II) and 0.46 lb/mm Btu (Phase II) for dry-bottom wall-fired boilers. The Clean Air Act regulations also specify other limits for other boiler types. Compliance for Phase I has been in effect since January 1, 1996. Compliance for Phase II goes into effect on January 1, 2000. Emission limits are expressed as equivalent NO{sub 2} even though NO (and sometimes N{sub 2}O) is the NOx species emitted during combustion. Regulatory agencies usually set even lower NOx emission limits in ozone nonattainment areas. In preparing this report, Western Research Institute (WRI) used published test results from utilities burning various coals, including PRB coal, using state-of-the art control technology for minimizing NOx emissions. Many utilities can meet Clean Air Act NOx emission limits using a combination of tight combustion control and low-NOx burners and by keeping furnaces clean (i.e., no slag buildup). In meeting these limits, some utilities also report problems such as increased carbon in their fly ash and excessive furnace tube corrosion. This report discusses utility experience. The theory of NOx emission formation during coal combustion as related to coal structure and how the coal is combusted is also discussed. From this understanding, projections are made for NOx emissions when processed PRB coal is combusted in a test similar to that done with other coals. As will be shown, there are a lot of conditions for achieving low NOx emissions, such as tight combustion control and frequent waterlancing of the furnace to avoid buildup of deposits.

  13. 2012 Clean Energy: Project Summaries

    OpenAIRE

    Asian Development Bank

    2013-01-01

    This report summarizes the investments in clean energy made by the operations departments of the Asian Development Bank (ADB) in 2012, condensing information from project databases and formal reports in an easy-to-reference format. This report was prepared by ADB’s Clean Energy Program which provides the cohesive agenda that encompasses and guides ADB’s lending and non-lending assistance, initiatives, and plan of action for sustainable growth in Asia and the Pacific.

  14. Hyperbolic Divergence Cleaning for SPH

    OpenAIRE

    Tricco, Terrence S.; Price, Daniel J.

    2012-01-01

    We present SPH formulations of Dedner et al's hyperbolic/parabolic divergence cleaning scheme for magnetic and velocity fields. Our implementation preserves the conservation properties of SPH which is important for stability. This is achieved by deriving an energy term for the Psi field, and imposing energy conservation on the cleaning subsystem of equations. This necessitates use of conjugate operators for divB and gradPsi in the numerical equations. For both the magnetic and velocity fields...

  15. COAL COMBUSTION EFFICIENCY IN CFB BOILER

    Institute of Scientific and Technical Information of China (English)

    Hairui Yang; Guangxi Yue

    2005-01-01

    The carbon content in the fly ash from most Chinese circulating fluidized bed (CFB) boilers is much higher than expected, thus directly influencing the combustion efficiency. In the present paper, carbon burnout was investigated both in field tests and laboratory experiments. The effect of coal property, operation condition, gas-solid mixing, char deactivation,residence time and cyclone performance are analyzed seriatim based on large amount of experimental results.A coal index is proposed to describe the coal rank, defined by the ratio of the volatile content to the coal heat value, is a useful parameter to analyze the char burnout. The carbon content in the fly ash depends on the coal rank strongly. CFB boilers burning anthracite, which has low coal index, usually have high carbon content in the fly ash. On the contrary, the CFB boilers burning brown coal, which has high coal index, normally have low carbon content.Poor gas-solid mixing in the furnace is another important reason of the higher carbon content in the fly ash. Increasing the velocity and rigidity of the secondary air could extend the penetration depth and induce more oxygen into the furnace center. Better gas solid mixing will decrease the lean oxygen core area and increase char combustion efficiency.The fine char particles could be divided into two groups according to their reactivity. One group is "fresh" char particles with high reactivity and certain amount of volatile content. The other group of char particles has experienced sufficient combustion time both in the furnace and in the cyclone, with nearly no volatile. These "old" chars in the fly ash will be deactivated during combustion of large coal particles and have very low carbon reactivity. The generated fine inert char particles by attrition of large coal particles could not easily burn out even with the fly ash recirculation. The fraction of large coal particles in coal feed should be reduced during fuel preparation process.The cyclone

  16. Analysis of the Causes of Circulating Fluidized Bed Boiler Water Wall Leakage%循环流化床锅炉水冷壁泄漏分析

    Institute of Scientific and Technical Information of China (English)

    徐伟; 李武荣

    2015-01-01

    This article describes a leakage of the circulating fluidized bed boiler water wall that appeared for the first time in the refinery .Through ultrasound scans, water cooling wall tube bundle remote field eddy current and wall thickness testing, to find all the defects of water wall tubes. At the same time, the damaged pipe is cut and analyzed by means of chemical composition analysis, mechanical performance analysis, pipeline anatomical analysis, corrosion products analysis, metallographic analysis, energy spectrum analysis and investigation of water quality. According to the results of the analysis and comparison of various typical characteristics of heating surface of boiler corrosion, it is found that the main causes of water wall leakage of boiler is low water quality qualified rate and the water cooled wall soda evaporation caused in the water cooled wall furnace alkalinity of local high and the occurrence of alkali corrosion resistance, eventually leading to water wall tube thinning intensity decreased leakage. Subsequent to take water wall damaged parts of the local replacement, water wall chemical cleaning measures to remedy, and strengthen the boiler water quality management for the prevention, the overall operation of the boiler starts again get a improvement.%本文针对炼厂内循环流化床锅炉首次出现的水冷壁泄漏,通过对水冷壁管束进行超声波扫描、远场涡流和壁厚检测,找到水冷壁管的缺陷部位。同时对受损管段割管进行化学成分分析、力学性能分析、管道解剖分析、腐蚀产物分析、金相分析、能谱分析以及水质调查,找出造成水冷壁泄漏的主要原因是锅炉水质合格率偏低以及水冷壁管中的汽水蒸发浓缩造成炉水碱度局部过高而引发碱腐蚀,最终导致水冷壁管减薄,强度不足发生泄漏。后续采取水冷壁受损部位局部更换、水冷壁化学清洗措施进行处理,同时加强锅炉水质管理进行

  17. Coal-fired boiler houses in Cracow present state and possibilities to improve their efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Cyklis, P. [Institute of Industrial Equipment and Power Engineering, Cracow (Poland); Butcher, T.A. [Brookhaven National Lab., Upton, NY (United States)

    1995-12-31

    A significant amount of heat energy both for heating and process purposes is generated in Cracow, Poland in small-and medium size local boiler houses. The operating procedure of these boiler houses is most often economically and ecologically ineffective because of the bad condition of boilers and lack of funds to install automation, control and measurement equipment. Within the Polish-American Program of Elimination of Low Emission Sources financed by the US Department of Energy, the ENERGOEKSPERT Co., Ltd. investigated chosen boiler houses in Cracow, commissioned by the Cracow Development Office. The results of these investigations were subject of engineering analysis carried out at the Institute of Industrial Equipment and Power Engineering, Technical University, Cracow. The analysis proved that the low-cost improvement of economic efficiency and reduction of air pollutant emission is feasible for combustion of coal fuels.

  18. A Pulverized Coal-Fired Boiler Optimized for Oxyfuel Combustion Technology

    Directory of Open Access Journals (Sweden)

    Tomáš Dlouhý

    2012-01-01

    Full Text Available This paper presents the results of a study on modifying a pulverized coal-fired steam boiler in a 250 MWe power plant for oxygen combustion conditions. The entry point of the study is a boiler that was designed for standard air combustion. It has been proven that simply substituting air by oxygen as an oxidizer is not sufficient for maintaining a satisfactory operating mode, not even with flue gas recycling. Boiler design optimization aggregating modifications to the boiler’s dimensions, heating surfaces and recycled flue gas flow rate, and specification of a flue gas recycling extraction point is therefore necessary in order to achieve suitable conditions for oxygen combustion. Attention is given to reducing boiler leakage, to which external pre-combustion coal drying makes a major contribution. The optimization is carried out with regard to an overall power plant conception for which a decrease in efficiency due to CO2 separation is formulated.

  19. 40 CFR 63.462 - Batch cold cleaning machine standards.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 9 2010-07-01 2010-07-01 false Batch cold cleaning machine standards... National Emission Standards for Halogenated Solvent Cleaning § 63.462 Batch cold cleaning machine standards. (a) Each owner or operator of an immersion batch cold solvent cleaning machine shall comply with...

  20. Leak detection evaluation of boiler tube for power plant using acoustic emission

    International Nuclear Information System (INIS)

    Main equipment of thermal power plant, such as boiler and turbine, are designed and manufactured by domestic techniques. And also the automatic control facilities controlling the main equipment are at the applying step of the localization. and many parts of BOP(Balance Of Plant) equipment are utilizing, localized. But because the special equipment monitoring the operation status of the main facilities such as boiler and turbine are still dependent upon foreign technology and especially boiler tube leak detection system is under the initial step of first application to newly-constructed plants and the manufacturing and application are done by foreign techniques mostly, fast localization development is required. Therefore, so as to study and develop boiler tube leak detection system, we performed studying on manufacturing, installation in site, acoustic emission(AE) signal analysis and discrimination etc. As a result of studying on boiler tube leak detection using AE, we conformed that diagnosis for boiler tube and computerized their trend management is possible, and also it is expected to contribute to safe operation of power generation facilities.

  1. Fruit fly optimization algorithm based high efficiency and low NOx combustion modeling for a boiler

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhenxing∗; SUN Baomin; XIN Jing

    2014-01-01

    In order to control NOx emissions and enhance boiler efficiency in coal-fired boilers,the thermal operating data from an ultra-supercritical 1 000 MW unit boiler were analyzed.On the basis of the support vector regression machine (SVM),the fruit fly optimization algorithm (FOA)was applied to optimize the penalty parameter C,ker-nel parameter g and insensitive loss coefficient of the model.Then,the FOA-SVM model was established to predict the NOx emissions and boiler efficiency,and the performance of this model was compared with that of the GA-SVM model optimized by genetic algorithm (GA).The results show the FOA-SVM model has better prediction accuracy and generalization capability,of which the maximum average relative error of testing set lies in the NOx emissions model,which is only 3 .5 9%.The above models can predict the NOx emissions and boiler efficiency accurately,so they are very suitable for on-line modeling prediction,which provides a good model foundation for further optimiza-tion operation of large capacity boilers.

  2. BOILER-SUPERHEATED REACTOR

    Science.gov (United States)

    Heckman, T.P.

    1961-05-01

    A nuclear power reactor of the type in which a liquid moderator-coolant is transformed by nuclear heating into a vapor that may be used to drive a turbo- generator is described. The core of this reactor comprises a plurality of freely suspended tubular fuel elements, called fuel element trains, within which nonboiling pressurized liquid moderator-coolant is preheated and sprayed through orifices in the walls of the trains against the outer walls thereof to be converted into vapor. Passage of the vapor ovcr other unwetted portions of the outside of the fuel elements causes the steam to be superheated. The moderatorcoolant within the fuel elements remains in the liqUid state, and that between the fuel elements remains substantiaily in the vapor state. A unique liquid neutron-absorber control system is used. Advantages expected from the reactor design include reduced fuel element failure, increased stability of operation, direct response to power demand, and circulation of a minimum amount of liquid moderatorcoolant. (A.G.W.)

  3. Combining a Novel Computer Vision Sensor with a Cleaning Robot to Achieve Autonomous Pig House Cleaning

    DEFF Research Database (Denmark)

    Andersen, Nils Axel; Braithwaite, Ian David; Blanke, Mogens;

    2005-01-01

    condition based cleaning. This paper describes how a novel sensor, developed for the purpose, and algorithms for classification and learning are combined with a commercial robot to obtain an autonomous system which meets the necessary quality attributes. These include features to make selective cleaning...... where dirty areas are detected, that operator assistance is called only when cleanness hypothesis cannot be made with confidence. The paper describes the design of the system where learning from experience maps and operator instructions are combined to obtain a smart and autonomous cleaning robot.......Cleaning of livestock buildings is the single most health-threatening task in the agricultural industry and a transition to robot-based cleaning would be instrumental to improving working conditions for employees. Present cleaning robots fall short on cleanness quality, as they cannot perform...

  4. Recovery Act: Oxy-Combustion Techology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-04-30

    Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: • Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs. • Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF). • Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools. • Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems. • Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost. • Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project completion date was April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a

  5. Erosion in steam general tubes in boiler and ID fans in coal fired FBC power plant

    International Nuclear Information System (INIS)

    The FBC (Fluidized Bed Combustion) is a technique used to make solid particles behave like fluid and grow very fast for the power generation using low grade coal. Due to its merits, first time this technology has been introduced in Pakistan by installing 3 X 50 MW power plants at Khanote. Fluidized beds have long been used for the combustion of low-quality, difficult fuels and have become a rapidly developing technology for the clean burning of coal. The FBC Power Plant at Khanote has been facing operational and technical problems, resulting frequently shut down of generation units, consequently facing heavy financial losses. This study reveals that due to the presence of high percentage of silica in the lime stone that are further distributed in the bottom ash, fly ash and re-injection material, the generation tubes in the boiler and wings/blades of ID (Induced Draft) fans were eroded. In addition, filter bags were also ruptured; resulting frequent shut down of power plant units. (author)

  6. Erosion in Steam General Tubes in Boiler and ID Fans in Coal Fired FBC Power Plant

    Directory of Open Access Journals (Sweden)

    Shaheen Aziz

    2012-01-01

    Full Text Available The FBC (Fluidized Bed Combustion is a technique used to make solid particles behave like fluid and grow very fast for the power generation using low grade coal. Due to its merits, first time this technology has been introduced in Pakistan by installing 3x50 MW power plants at Khanote. Fluidized beds have long been used for the combustion of low-quality, difficult fuels and have become a rapidly developing technology for the clean burning of coal. The FBC Power Plant at Khanote has been facing operational and technical problems, resulting frequently shut down of generation units, consequently facing heavy financial losses. This study reveals that due to the presence of high percentage of silica in the lime stone that are further distributed in the bottom ash, fly ash and re-injection material, the generation tubes in the boiler and wings/blades of ID (Induced Draft fans were eroded. In addition, filter bags were also ruptured; resulting frequent shut down of power plant units.

  7. Evaluation of activated carbon for control of mercury from coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Miller, S.; Laudal, D.; Dunham, G. [Univ. of North Dakota, Grand Forks, ND (United States)

    1995-11-01

    The ability to remove mercury from power plant flue gas may become important because of the Clean Air Act amendments` requirement that the U.S. Environmental Protection Agency (EPA) assess the health risks associated with these emissions. One approach for mercury removal, which may be relatively simple to retrofit, is the injection of sorbents, such as activated carbon, upstream of existing particulate control devices. Activated carbon has been reported to capture mercury when injected into flue gas upstream of a spray dryer baghouse system applied to waste incinerators or coal-fired boilers. However, the mercury capture ability of activated carbon injected upstream of an electrostatic precipitator (ESP) or baghouse operated at temperatures between 200{degrees} and 400{degrees}F is not well known. A study sponsored by the U.S. Department of Energy and the Electric power Research Institute is being conducted at the University of North Dakota Energy & Environmental Research Center (EERC) to evaluate whether mercury control with sorbents can be a cost-effective approach for large power plants. Initial results from the study were reported last year. This paper presents some of the recent project results. Variables of interest include coal type, sorbent type, sorbent addition rate, collection media, and temperature.

  8. Comparative Analysis on Several Operation Schemes for Raw Water Heater of Boiler Feedwater Treatment System%几种锅炉补给水处理系统原水加热器运行方案的分析比较

    Institute of Scientific and Technical Information of China (English)

    童晓凡; 潘灯

    2016-01-01

    Due to low temperature of raw water in boiler feedwater treatment system, high-quality steam is used for heating that consumes too much energy. Therefore, the paper proposes to use waste heat from power plant circulating cooling water to heat raw water of boiler feedwater treatment system. The paper analyzes four operation schemes for raw water heater system, aiming to recycle part of the waste heat. Through technical and economic comparison, the paper presents a scheme of combing hot water heater with steam heater to save energy, reduce emissions as well as meet requirements of different operating conditions. The scheme is char-acterized by its higher integrated index of economical efficiency and performance.%针对目前锅炉补给水处理系统因原水温度低,而利用高品质蒸汽加热耗费能源的现象,提出利用发电厂循环冷却水的余热,加热锅炉补给水处理系统的原水。分析了4种原水加热器系统运行方案,目的在于回收部分废弃的热量。通过技术和经济性比较,给出采用热水加热器和蒸汽加热器配合使用方案,达到节能减排,同时满足各种运行工况需求,综合经济性能指标较高。

  9. Precision Cleaning - Path to Premier

    Science.gov (United States)

    Mackler, Scott E.

    2008-01-01

    ITT Space Systems Division s new Precision Cleaning facility provides critical cleaning and packaging of aerospace flight hardware and optical payloads to meet customer performance requirements. The Precision Cleaning Path to Premier Project was a 2007 capital project and is a key element in the approved Premier Resource Management - Integrated Supply Chain Footprint Optimization Project. Formerly precision cleaning was located offsite in a leased building. A new facility equipped with modern precision cleaning equipment including advanced process analytical technology and improved capabilities was designed and built after outsourcing solutions were investigated and found lacking in ability to meet quality specifications and schedule needs. SSD cleans parts that can range in size from a single threaded fastener all the way up to large composite structures. Materials that can be processed include optics, composites, metals and various high performance coatings. We are required to provide verification to our customers that we have met their particulate and molecular cleanliness requirements and we have that analytical capability in this new facility. The new facility footprint is approximately half the size of the former leased operation and provides double the amount of throughput. Process improvements and new cleaning equipment are projected to increase 1st pass yield from 78% to 98% avoiding $300K+/yr in rework costs. Cost avoidance of $350K/yr will result from elimination of rent, IT services, transportation, and decreased utility costs. Savings due to reduced staff expected to net $4-500K/yr.

  10. Online monitoring of the two-dimensional temperature field in a boiler furnace based on acoustic computed tomography

    International Nuclear Information System (INIS)

    Online monitoring of the temperature field is crucial to optimally adjust combustion within a boiler. In this paper, acoustic computed tomography (CT) technology was used to obtain the temperature profile of a furnace cross-section. The physical principles behind acoustic CT, acoustic signals and time delay estimation were studied. Then, the technique was applied to a domestic 600-MW coal-fired boiler. Acoustic CT technology was used to monitor the temperature field of the cross-section in the boiler furnace, and the temperature profile was reconstructed through ART iteration. The linear sweeping frequency signal was adopted as the sound source signal, whose sweeping frequency ranged from 500 to 3000 Hz with a sweeping cycle of 0.1 s. The generalized cross-correlation techniques with PHAT and ML were used as the time delay estimation method when the boiler was in different states. Its actual operation indicated that the monitored images accurately represented the combustion state of the boiler, and the acoustic CT system was determined to be accurate and reliable. - Highlights: • An online monitoring approach to monitor temperature field in a boiler furnace. • The paper provides acoustic CT technology to obtain the temperature profile of a furnace cross-section. • The temperature profile was reconstructed through ART iteration. • The technique is applied to a domestic 600-MW coal-fired boiler. • The monitored images accurately represent the combustion state of the boiler

  11. METHANE de-NOX FOR UTILITY PC BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Joseph Rabovitser

    2000-07-05

    The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to make this technology ready for full-scale commercial deployment by 2002-2003 in order to meet an anticipated market demand for NO{sub x} reduction technologies resulting from the EPA's NO{sub x} SIP call.

  12. Safety conditions of steam boilers in companies associated with a professional risk administration company in Antioquia, 2009

    OpenAIRE

    Diego L. Sepúlveda M; Jairo Ramírez G

    2011-01-01

    Objective: to determine the safety conditions of steam boilers in companies associated with a professional risk administra-tion company in Antioquia, Colombia. To this end, their op-eration conditions shall be characterized, the associated risks identified, and their safety level assessed. Methodology:. a descriptive crosssectional study was carried out in twenty companies whose production processes involve boilers. A survey on the conditions for operation was applied on both the maintena...

  13. Advances in ultrasonic fuel cleaning

    International Nuclear Information System (INIS)

    Ultrasonic fuel cleaning has been demonstrated to be effective for avoiding or postponing the axial offset anomaly (AOA) in high-duty PWRs. In addition, the reduction in corrosion product inventory achieved by this method of fuel cleaning has been shown to reduce ex-core dose rates, and hence reduce personnel exposure. Through laboratory mock-up tests as well as tests on discharged fuel in the Callaway spent fuel pool, the EPRI ultrasonic fuel cleaning system was demonstrated to clean crud from fuel rods throughout the assembly without deleterious effects on fuel integrity. This paper presents details of the evaluation tests at AmerenUE's Callaway PWR, as well as the full-reload ultrasonic cleaning for Cycle 12. Ninety-six once-burned fuel assemblies were cleaned via the EPRI ultrasonic process during refueling outage 11 in April 2001. Fuel cleaning activities presented no special problems in or around the fuel pool, neither in terms of activity nor in terms of turbidity of the pool water, nor were special radiological situations encountered by personnel working in the area. The corrosion products were captured on cartridge filters designed to avoid loss of material into the fuel pool water during interim storage. Activity levels on the cartridges were maintained sufficiently low for ease of handling, processing, and shipment in Radwaste. The fuel cleaning operation was completed within a time window of approximately 48 hours. The cleaned fuel was returned to service in May 2001 for Cycle 12. To date, this fuel cycle remains free of AOA (Axial Offset Anomaly). This result is in contrast to earlier cycles of similar design and power duty, but without reload fuel cleaning. These cycles were operated at a reduced TAVE in order to mitigate AOA. Nevertheless, Cycle 11 experienced AOA starting as early as 6 GWD/MTU. Based on the favorable Cycle 12 data, the utility intends to institute fuel cleaning as a routine outage activity, thus expecting to recover the TAVE

  14. Evaluation of conditions of SNCR in small boilers; Utvaerdering av foerutsaettningarna foer SNCR i naagra mindre anlaeggningar

    Energy Technology Data Exchange (ETDEWEB)

    Kullendorff, A.; Lorentzon, K. [Scandinavian Energy Project AB, Goeteborg (Sweden)

    1996-04-01

    The report describes the first part of a project `SNCR for small boilers`, supported by Vaermeforsk (Thermal Engineering Research Institute), with the purpose of assessing the potential for SNCR in small boilers. Given favourable conditions, the project was to be continued in a second part with the demonstration of a SNCR system in a small boiler (or several boilers). During the base establishment, the temperatures in four locations per boiler, in a couple of horizontal or vertical levels and at 2-3 thermal outputs, were measured. Out of the four locations two showed temperatures mainly within the theoretical temperature window for SNCR. These locations were used during the try-out tests to inject urea and ammonia. The locations and the equipment used during the try-out tests together with existing operation strategies seem to limit the reduction levels to approximately 10-20% at acceptable levels of ammonia slip. The measurements and try-out tests carried out does not provide enough basis for forming any general conclusions concerning SNCR in small boilers. Neither the base establishment nor the try-out tests included any optimisation of the boilers regarding the operation strategy or, for the try-out tests, locations and equipment (drop size, flow shape and direction). Therefore, it is likely to believe that better results can be obtained, given other conditions of operation and using well established SNCR technology, adapted to the circumstances. 2 refs, 27 figs, 5 tabs

  15. PAH emission from the industrial boilers.

    Science.gov (United States)

    Li, C; Mi, H; Lee, W; You, W; Wang, Y

    1999-10-01

    Polycyclic aromatic hydrocarbons (PAHs) emitted from 25 industrial boilers were investigated. The fuels used for these 25 boilers included 21 heavy oil, two diesel, a co-combustion of heavy oil and natural gas (HO+NG) and a co-combustion of coke oven gas and blast furnace gas (COG+BFG) boilers. PAH samples from the stack flue gas (gas and particle phases) of these 25 boilers were collected by using a PAH stack sampling system. Twenty one individual PAHs were analyzed primarily by a gas chromatography/mass spectrometer (GC/MS). Total-PAH concentration in the flue gas of 83 measured data for these 25 boiler stacks ranged between 29.0 and 4250 microg/m(3) and averaged 488 microg/m(3). The average of PAH-homologue mass (F%) counted for the total-PAH mass was 54.7%, 9.47% and 15.3% for the 2-ring, 3-ring and 4-ring PAHs, respectively. The PAHs in the stack flue gas were dominant in the lower molecular weight PAHs. The emission factors (EFs) of total-PAHs were 13,300, 2920, 2880 and 208 microg/kg-fuel for the heavy oil, diesel, HO+NG and COG+BFG fueled-boiler, respectively. Nap was the most predominant PAH occurring in the stack flue gas. In addition, the EF of 21 individual PAHs in heavy-oil boiler were almost the highest among the four various fueled-boilers except for those of FL and BkF in the diesel boiler. Furthermore, the EF of total-PAHs or BaP for heavy oil were both one order of magnitude higher than that for the diesel-fueled boiler. PMID:10502602

  16. KNFC Fuel cleaning technology development

    International Nuclear Information System (INIS)

    The filtration system to collect crud particles detached from the fuel assemblies was also developed. The fuel cleaning system connected with the filtration system was successfully demonstrated at Ulchin plant 2. Within several minutes detachable crud deposits were effectively removed from the clad surfaces of the fuel assembly. Also to characterize the crud particles for each fuel assembly, a small crud sampling device was connected with the filtration system during the cleaning operation. Crud samples were acquired from crud sampling device of fuel cleaning and fuel rod using sticky tape and steel knife analysis at two plants, respectively. Crud analysis in pie facility showed that 95wt% crud particles can be collected by a 0.5μm filtering system and major compositions were Ni, Fe, and Cr. KNFC constructed and qualified the complete fuel cleaning system

  17. P-clean rings

    OpenAIRE

    Weixing Chen

    2006-01-01

    In this paper we unify the structures of various clean rings by introducing the notion of P-clean rings. Some properties of P-clean rings are investigated, which generalize the known results on clean rings, semiclean rings, n-clean rings, and so forth. By the way, we answer a question of Xiao and Tong on n-clean rings in the negative.

  18. Nitrogen oxides emission control options for coal-fired electric utility boilers.

    Science.gov (United States)

    Srivastava, Ravi K; Hall, Robert E; Khan, Sikander; Culligan, Kevin; Lani, Bruce W

    2005-09-01

    Recent regulations have required reductions in emissions of nitrogen oxides (NOx) from electric utility boilers. To comply with these regulatory requirements, it is increasingly important to implement state-of-the-art NOx control technologies on coal-fired utility boilers. This paper reviews NOx control options for these boilers. It discusses the established commercial primary and secondary control technologies and examines what is being done to use them more effectively. Furthermore, the paper discusses recent developments in NOx controls. The popular primary control technologies in use in the United States are low-NOx burners and overfire air. Data reflect that average NOx reductions for specific primary controls have ranged from 35% to 63% from 1995 emissions levels. The secondary NOx control technologies applied on U.S. coal-fired utility boilers include reburning, selective noncatalytic reduction (SNCR), and selective catalytic reduction (SCR). Thirty-six U.S. coal-fired utility boilers have installed SNCR, and reported NOx reductions achieved at these applications ranged from 15% to 66%. Recently, SCR has been installed at >150 U.S. coal-fired utility boilers. Data on the performance of 20 SCR systems operating in the United States with low-NOx emissions reflect that in 2003, these units achieved NOx emission rates between 0.04 and 0.07 lb/10(6) Btu. PMID:16259432

  19. The impact of biomass co-combustion on the erosion of boiler convection surfaces

    International Nuclear Information System (INIS)

    Highlights: • The lower ash content of biomass, the more quickly ash settles on boiler tubes. • The higher share of biomass, the more quickly ash settles on boiler tubes. • Operation of jet blowers involves intense fly ash erosive wear of heating surfaces • Application of acoustic or microblasting technology is advantageous. - Abstract: The erosive wear of boiler tubes caused by fly ash in coal combustion flue gases has been studied for a long time. However, there are practically no data concerning the intensity of the erosion of the heating surfaces of boilers fired with both coal and biomass, and thus it is difficult to design these particular areas appropriately. The essential problem is the tendency of the fly ash from biomass combustion to produce ash deposits on the boiler convection surfaces and to cause slagging on the radiant surfaces. In such cases, both an increase in the deposits and a shortening of the time over which the ash fouling accumulates to the maximum level are observed. Consequently, if the boiler is fitted with steam or air blowers, they are started more frequently; if not, they have to be installed. The research conducted here proves that the situation leads to serious damage to the tubes, which results from the erosion caused by ash particles carried by the blowing agent jet. The authors of this paper attempt to make a quantitative evaluation of the impact of co-firing two types of biomass (coniferous wood chips and willow wood chips) on both types of tube erosion

  20. Technology Solutions Case Study: Advanced Boiler Load Monitoring Controls, Chicago, Illinois

    Energy Technology Data Exchange (ETDEWEB)

    None

    2014-09-01

    Most of Chicago’s older multifamily housing stock is heated by centrally metered steam or hydronic systems. The cost of heat is typically absorbed into the owner’s operating cost and is then passed to tenants. Central boilers typically have long service lifetimes; the incentive for retrofit system efficiency upgrades is greater than equipment replacement for the efficiency-minded owner. System improvements as the “low-hanging fruit” are familiar, from improved pipe insulation to aftermarket controls such as outdoor temperature reset (OTR) or lead/lag controllers for sites with multiple boilers. Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. In this project, the Building America team Partnership for Advanced Residential Retrofit (PARR) installed and monitored an ALM aftermarket controller, the M2G from Greffen Systems, at two Chicago area multifamily buildings with existing OTR control. Results show that energy savings depend on the degree to which boilers are oversized for their load, represented by cycling rates. Also, savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, oversized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less oversized boilers at another site showed muted savings.

  1. The use of laser-induced plasma spectroscopy technique for the characterization of boiler tubes

    International Nuclear Information System (INIS)

    The present work focuses on the characterization of boiler tube walls using laser-induced plasma spectroscopy technique with visual inspection by optical and scanning electron microscopy of the cross-sections of these tubes. In a watertube boiler, water runs through tubes that are surrounded by a heating source. As a result, the water is heated to very high temperatures, causing accumulation of deposits on the inside surfaces of the tubes. These deposits play an important role in the efficiency of the boiler tube because they produce a reduction of the boiler heat rate and an increase in the number of tube failures. The objectives are to determine the thickness and arrangement of deposits located on the highest heat area of the boiler and compare them with tube parts where the heat flux is lower. The major deposits found were copper and magnetite. These deposits come mainly from the boiler feedwater and from the reaction between iron and water, and they do not form on the tube walls at a uniform rate over time. Their amount depends on the areas where they are collected. A Nd:YAG laser operating at 355 nm has been used to perform laser-induced plasma spectra and depth profiles of the deposits

  2. Implementation of a TPV integrated boiler for micro-CHP in residential buildings

    International Nuclear Information System (INIS)

    Highlights: • A TPV integrated boiler for micro-CHP application is designed, tested and demonstrated. • Thermal radiation was emitted by a porous emitter in the TPV unit. • The electric output of four TPV cell modules connected in series is measured and characterized under various conditions. • 246.4 Electricity is generated at the emitter temperature of 1265 °C. • This study shows that TPV generation in boilers/furnaces is feasible for micro-CHP application in residential buildings. - Abstract: There is a growing interest in direct thermal-to-electric energy conversion using solid state devices such as thermophotovoltaic (TPV) generators. TPV devices convert thermal radiation from heat sources into electricity without involving any moving parts. TPV opens up possibility for efficient and stand-alone power generation in boilers and furnaces. In this paper, a TPV integrated boiler was designed, built and investigated for micro combined heat and power (micro-CHP) application in residential buildings. A full size gas fired residential boiler was used as a precursor for integration with TPV devices. Experiments were conducted with the prototype TPV boiler so as to evaluate various issues related to this new technology. The electric output of TPV modules installed in the boiler was characterized under different operating conditions. The TPV cell modules generated 246.4 W at an emitter temperature of 1265 °C, which would be enough to power the electrical components of the whole heating system. Moreover, such a TPV integrated boiler could be employed to form a micro-CHP system in residential homes, providing an effective means for primary energy savings, on-site power and energy security

  3. Investigation of transient behaviour of combi boiler type appliances for domestic hot water

    International Nuclear Information System (INIS)

    Combi boiler type appliances heating both space and water demanded for use and consuming natural gas as the energy source are one of the most common branches of the household goods. This study touches mainly on two types of combi boiler concepts to investigate only domestic hot water (DHW) heating function since highly efficient condensing appliances have been manufactured in terms of space heating. First concept has the normal working configuration of the heat exchangers of a standard combi boiler; whereas, the second has the opposite operation order of the heat exchangers. 1D transient energy equations have been constructed with the help of the laws of thermodynamics in order to model the heat exchangers in a standard combi boiler. After obtaining a general mathematical model for the standard combi boiler, the energy equations have been discretised with finite difference scheme, and solved numerically in Matlab®. Subsequently, numerical results are validated experimentally in different working modes of a standard appliance. As the last step, similar results are obtained for the second proposed concept using the related equations of the standard combi model to compare both concepts on a numerical basis. - Highlights: • 1D theoretical model of a combi boiler was constructed and verified experimentally. • Preliminary estimations will be obtained from the model about the laboratory tests. • Number of the laboratory tests will be decreased thanks to the theoretical model. • The model was used to compare the transient behaviour of two kinds of combi boilers. • The second combi boiler alternative to standard one has a higher comfort potential

  4. Thermoelectric Power Generation Utilizing the Waste Heat from a Biomass Boiler

    Science.gov (United States)

    Brazdil, Marian; Pospisil, Jiri

    2013-07-01

    The objective of the presented work is to test the possibility of using thermoelectric power to convert flue gas waste heat from a small-scale domestic pellet boiler, and to assess the influence of a thermoelectric generator on its function. A prototype of the generator, able to be connected to an existing device, was designed, constructed, and tested. The performance of the generator as well as the impact of the generator on the operation of the boiler was investigated under various operating conditions. The boiler gained auxiliary power and could become a combined heat and power unit allowing self-sufficient operation. The created unit represents an independent source of electricity with effective use of fuel.

  5. Clean electricity from photovoltaics

    CERN Document Server

    Archer, Mary D

    2001-01-01

    Photovoltaic cells provide clean, reversible electrical power from the sun. Made from semiconductors, they are durable, silent in operation and free of polluting emissions. In this book, experts from all sectors of the PV community - materials scientists, physicists, production engineers, economists and environmentalists - give their critical appraisals of where the technology is now and what its prospects are. Sample Chapter(s). Chapter 2.1: Introduction (306 KB). Chapter 2.2: Semiconductor device equations (121 KB). Chapter 2.3: The p-n junction model of Shockley (1,017 KB). Chapter 2.4: Rea

  6. National Clean Fleets Partnership (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2012-01-01

    Provides an overview of Clean Cities National Clean Fleets Partnership (NCFP). The NCFP is open to large private-sector companies that have fleet operations in multiple states. Companies that join the partnership receive customized assistance to reduce petroleum use through increased efficiency and use of alternative fuels. This initiative provides fleets with specialized resources, expertise, and support to successfully incorporate alternative fuels and fuel-saving measures into their operations. The National Clean Fleets Partnership builds on the established success of DOE's Clean Cities program, which reduces petroleum consumption at the community level through a nationwide network of coalitions that work with local stakeholders. Developed with input from fleet managers, industry representatives, and Clean Cities coordinators, the National Clean Fleets Partnership goes one step further by working with large private-sector fleets.

  7. Constrained control of a once-through boiler with recirculation

    OpenAIRE

    Trangbæk, K

    2008-01-01

    There is an increasing need to operate power plants at low load for longer periods of time. When a once-through boiler operates at a sufficiently low load, recirculation is introduced, significantly altering the control structure. This paper illustrates the possibilities for using constrained control to obtain optimal load gradients in the recirculation mode. A model predictive controller is designed for a simulation model with good results. It is also shown how the feed water flow can be use...

  8. 46 CFR 61.05-20 - Boiler safety valves.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-20 Boiler safety valves. Each safety valve for a drum, superheater, or reheater of a boiler shall...

  9. An optimized concept for flue gas cleaning downstream of MWCs using sodium tetrasulfide for mercury removal

    Energy Technology Data Exchange (ETDEWEB)

    Schuettenhelm, W.; Hartenstein, H.U.; Licata, A.

    1998-07-01

    In Germany and other central European countries, new emission standards for refuse incineration plants became effective in 1989/90. In recent years the operators of incinerating plants in Germany demanded higher removal emission efficiency than required by law in order to obtain local permits. In the course of the procurement process, complex flue gas cleaning systems were approved and built. As a result, the costs for air pollution control systems exceeded the costs of the refuse combustion system (stoker plus boiler) which has been reflected in the constantly climbing disposal costs. Not all of the increased disposal costs have been able to be passed along to the market. Economic pressure has led to a search for simple solutions and low-cost flue gas cleaning systems which correspond to the legal and contractual limits. A new processes was developed by L. and C. Steinmueller GmbH (Steinmueller) using sodium tetrasulfide (Na{sub 2}S{sub 4}) as a additive for the emission control of mercury. This paper will present an overview of the general application of this new technology in the waste-to-energy field. The efficiency of the reduction of mercury, and serviceability and the simple handling of this new technology will be shown by results of plants which are in operating. For a conclusion, an outlook is provided into future applications of this technology over the waste-to-energy field.

  10. Efficient methods of piping cleaning

    Directory of Open Access Journals (Sweden)

    Orlov Vladimir Aleksandrovich

    2014-01-01

    Full Text Available The article contains the analysis of the efficient methods of piping cleaning of water supply and sanitation systems. Special attention is paid to the ice cleaning method, in course of which biological foil and various mineral and organic deposits are removed due to the ice crust buildup on the inner surface of water supply and drainage pipes. These impurities are responsible for the deterioration of the organoleptic properties of the transported drinking water or narrowing cross-section of drainage pipes. The co-authors emphasize that the use of ice compared to other methods of pipe cleaning has a number of advantages due to the relative simplicity and cheapness of the process, economical efficiency and lack of environmental risk. The equipment for performing ice cleaning is presented, its technological options, terms of cleansing operations, as well as the volumes of disposed pollution per unit length of the water supply and drainage pipelines. It is noted that ice cleaning requires careful planning in the process of cooking ice and in the process of its supply in the pipe. There are specific requirements to its quality. In particular, when you clean drinking water system the ice applied should be hygienically clean and meet sanitary requirements.In pilot projects, in particular, quantitative and qualitative analysis of sediments adsorbed by ice is conducted, as well as temperature and the duration of the process. The degree of pollution of the pipeline was estimated by the volume of the remote sediment on 1 km of pipeline. Cleaning pipelines using ice can be considered one of the methods of trenchless technologies, being a significant alternative to traditional methods of cleaning the pipes. The method can be applied in urban pipeline systems of drinking water supply for the diameters of 100—600 mm, and also to diversion collectors. In the world today 450 km of pipelines are subject to ice cleaning method.Ice cleaning method is simple

  11. Economic Evaluation of Overhaul Acid Pickling in 600 MW Boiler%600 MW机组锅炉大修酸洗及经济性评价

    Institute of Scientific and Technical Information of China (English)

    李伟

    2014-01-01

    During the A Class Maintenance of a 600 MW boiler,most of the boiler water walls and the economizer tubes are updated,and partial superheater system is updated too. In order to remove the oxide,dirt,welding slag,metal rust and so on in these pipelines effectively to guarantee the high water quality during the operation of the boiler,and the smooth start-up of the unit,the comprehensive chemical cleaning technology that includes circulation cleaning u-sing citric acid corrosion inhibitor,flushing with open water,rinsing with dilute citric acid,and neutralization passiva-tion with hydrogen peroxide(H2O2)circulation is used to the pickling of the boiler water wall tube,superheater and economizer system combined with corrosion inhibitor which has good inhibition to the possible pitting phenomenon of boiler steel. Passivation film formed on the inner wall of the pipe because of pickling can avoid the poor metal heat transfer and corrosion under the scale. After the acid washing treatment,the start-up time of the boiler from normal starting with full load to the quality of water vapor reaching the standard reduces 59 hours to 99 hours accompanied with the costing saving and quality completion of the production plan.%对600MW机组锅炉实施A级检修后,将大部分锅炉水冷壁、省煤器管进行更新,过热器系统进行部分更新。为了有效地清除管道内的氧化物、污垢、焊渣、金属锈物等,确保锅炉运行中有良好的水汽品质,使机组启动顺利进行,采用缓蚀柠檬酸循环清洗、开路水冲洗、稀柠檬酸漂洗、过氧化氢( H2 O2)循环中和钝化等综合化学清洗技术工艺,并选用对锅炉钢材可能出现的点蚀现象有较好抑制作用的缓蚀剂,对锅炉水冷壁、省煤器管、过热器系进行酸洗。通过酸洗在管路内壁形成钝化膜,防止金属传热不良与垢下腐蚀。锅炉酸洗后,从满负荷正常启动到水汽品质合格的过程共用了99

  12. Electrical design requirements for electrode boilers for nuclear plants

    International Nuclear Information System (INIS)

    Medium-voltage steam electrode boilers, in the 20- to 50-MW range, have become an attractive alternative to comparable fossil-fueled boilers as a source of auxiliary steam during the startup and normal shutdown of nuclear power plants. The electrode boiler represents a favorable option because of environmental, fire protection, and licensing considerations. However, this electrical option brings some difficult design problems for which solutions are required in order to integrate the electrode boiler into the plant low resistance grounded power system. These considerations include the effects of an unbalanced electrode boiler on the performance of polyphase induction motors, boiler grounding for personnel safety, boiler neutral grounding, and ground relaying

  13. Complex thermo - technical tests of the boiler OB 380 at TPP 'Oslomej' (Macedonia)

    International Nuclear Information System (INIS)

    Further improvement of good production results of Thermal Power Plant 'Oslomej' - Macedonia, respectively elimination of the existing difficulties and limitation as well as the preparation of the reconstruction and life extension program, have been based on the execution of a complex Program of investigations, of the boiler operating conditions. Program has been composed by: a closer characterization of lignite and its behavior in the pulverized coal preparation system, an investigation of the furnace heat exchange conditions, an investigation of metal temperature regimes of all high temperature loaded heat exchangers, an investigation of boiler efficiency and measurements of noxious gases contents in the exit flue gases. Results of the investigations have shown a full justification of the complex approach and simultaneous execution of investigation of different boiler processes and tracts. Using such approach an extensively broad picture about operating processes, under defined conditions, have been obtained. Namely, results of investigations of different boiler processes have been interpreted on a such way to show, in a real light their essential interconnections. The conclusion of all investigations have pointed to the necessity of the execution of the numerous measure. Elimination of the imperfections of the main and auxiliary equipment, under the execution of maintenance works, reconstruction and modernizing, as well as a further adjustments of the boiler operation processes can result in the achievement of targeted goals. A further coordinated action of the lignite mine and power plant is one of the main preconditions. Results are presented in details in other symposium papers. (Author)

  14. Techno-economic study of a heat pump enhanced flue gas heat recovery for biomass boilers

    International Nuclear Information System (INIS)

    An active condensation system for the heat recovery of biomass boilers is evaluated. The active condensation system utilizes the flue gas enthalpy exiting the boiler by combining a quench and a compression heat pump. The system is modelled by mass and energy balances. This study evaluates the operating costs, primary energy efficiency and greenhouse gas emissions on an Austrian data basis for four test cases. Two pellet boilers (10 kW and 100 kW) and two wood chip boilers (100 kW and 10 MW) are considered. The economic analysis shows a decrease in operating costs between 2% and 13%. Meanwhile the primary energy efficiency is increased by 3–21%. The greenhouse gas emissions in CO2 equivalents are calculated to 15.3–27.9 kg MWh−1 based on an Austrian electricity mix. The payback time is evaluated on a net present value (NPV) method, showing a payback time of 2–12 years for the 10 MW wood chip test case. - Highlights: • A heat pump was studied to recover both sensible and latent heat of the flue gas. • The economic analysis shows a decrease in operating costs between 2% and 13%. • For a 10 MW wood chip boiler a payback time of 2–12 years was estimated

  15. An automated cleaning system for hospitals

    OpenAIRE

    Griffin, Colin

    2009-01-01

    Insufficient hygienic practices in Irish hospitals coupled with one of the highest number of reported cases of MRSA in Europe have highlighted the need for solutions to aid in the task of cleaning. This automated cleaning system consisted of two robots: a core robot developed separately with navigational and task scheduling capabilities integrated. The cleaning task was carried out by making use of a commercially available Roomba vacuum cleaner which had been adapted to operate in conju...

  16. Boiler Retrofit for the Utilization of Biodiesel

    Directory of Open Access Journals (Sweden)

    Leily Nurul Komariah

    2016-02-01

    Full Text Available Fuel oil used in the boiler is able to substitute with biodiesel. In lower blends, there are no engine modification needed, but some researchers recommended some technical adjustments in order to maintain the boiler's performance and equipment durability. This study consists of the comparison between the performance of boiler before and after retrofitting on the use of biodiesel. The diesel oil was introduced in biodiesel blends of 10% (B10, 20% (B20 and 25% (B25. A fire tube boiler was used for the test with pressure of 3 bar and heat input capacity of 60,000 kcal. The boiler retrofit is conducted by fine tuning the fan damper scale (FDS and adding a heating feature on fuel system. It was specifically intended to maintain the quality of combustion and boiler efficiency as well as to avoid an increase in fuel consumption. The combustion behaviour was monitored by exhaust emissions of CO, NOx, and SO2. The fan damper scale (FDS and fuel temperature is adjusted by the increasing portion of biodiesel used. The fuel heating apparatus was set at temperature of 40oC for the use of B10, and 60oC for B20 and B25. The FDS adjustment was successfully resulted a reduction in rate of combustion air by average of 9.2%. The boiler retrofitting for the utilization of B10, B20 and B25 showed an increase in boiler efficiency by 0.64%, 0.42% and 2.6% respectively. The boiler retrofitting is surprisingly reduced the fuel consumption by average of 11.2%.

  17. Power for the industrial age: a brief history of boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kuehn, S.E.

    1996-02-01

    Boilers were first designed in Greece during the Hellenistic period by Hero, but they were regarded purely as a novelty and no industrial application was found for these toys until the seventeenth century when mining engineers used them for steam-powered pumps. By the end of the 17th century the early shell boilers were replaced by tube boilers, the direct ancestors of the modern boiler. Among the best known of the early boiler manufacturers was Babcock and Wilcox, and they supplied boilers to one of the first electric power plants. In the early 20th century superheaters, economizers, stokers and pulverizers were added to the design of the utility boiler. Fusion-welded boiler drums added to safety. More recently environmental concerns have initiated a new generation of boilers, such as the pressurised fluidised bed combustion boilers and their advanced versions. 5 refs., 3 figs.

  18. CEGB research on boiler leaks and their detection in service

    International Nuclear Information System (INIS)

    The penalty in loss of output to an electricity generation organisation as a consequence of failure to deal effectively with small LMFBR boiler leaks would be large. There is therefore a considerable incentive for these organisations to satisfy themselves that proper provisions are made to ensure that both the incidence and the severity of boiler leaks are minimised. In the UK, responsibility for the research, development and design work for this and indeed for most aspects of future nuclear power plant rests with the UKAEA and NPC; nevertheless as a consequence of its 'informed operator' policy the Central Electricity Generating Board has devoted some research effort to this field in recent years. o date, research work has been put in hand with the objective of achieving an understanding of the basic behaviour of boiler leaks. In addition, attention has been given to leak detection by monitoring the sodium for increases in oxygen and hydrogen levels. In both cases leaks into liquid sodium rather than into the gas space have been considered. In the course of the work hydrogen and oxygen meters based on the galvanic cell principle have been constructed and evaluated. The former is a new device which is comparable in performance with hydrogen meters based on the ion pump. The present state of the work is briefly described in this paper

  19. Boiler efficiency methodology for solar heat applications

    Science.gov (United States)

    Maples, D.; Conwell, J. C.; Pacheco, J. E.

    1992-08-01

    This report contains a summary of boiler efficiency measurements which can be applied to evaluate the performance of steam-generating boilers via both the direct and indirect methods. This methodology was written to assist industries in calculating the boiler efficiency for determining the applicability and value of thermal industrial heat, as part of the efforts of the Solar Thermal Design Assistance Center (STDAC) funded by Sandia National Laboratories. Tables of combustion efficiencies are enclosed as functions of stack temperatures and the amount of carbon dioxide and carbon monoxide in the gas stream.

  20. Clean-room robot implementation

    International Nuclear Information System (INIS)

    A robot has been incorporated in a clean room operation in which vacuum tube parts are cleaned just prior to final assembly with a 60 lb/in2 blast of argon gas. The robot is programmed to pick up the parts, manipulate/rotate them as necessary in the jet pattern and deposit them in a tray precleaned by the robot. A carefully studied implementation plan was followed in the procurement, installation, modification and programming of the robot facility. An unusual configuration of one tube part required a unique gripper design. A study indicated that the tube parts processed by the robot are 12% cleaner than those manually cleaned by an experienced operator

  1. Manpower development for safe operation of nuclear power plant. China. Steam generator maintenance, cleaning and repair. Activity: 3.1.8-Task-04. Technical report

    International Nuclear Information System (INIS)

    The objective of this mission was to present detailed state-of-the-art information on steam generator design, operations and maintenance, to the management, engineers and operators of the Qinshan Nuclear Power Plants. In addition, some limited operation was presented by the Qinshan Nuclear Power Plant representatives in order to aid in focussing the presentations and promoting a high level of discussion

  2. ENERGY CONSERVATION OF BOILER FEED PUMP BY DIFFERENTIAL PRESSURE AUTO SCOOP CONTROL METHOD

    OpenAIRE

    Manish R. Moroliya; S. V. Prayagi; Bhojraj N. Kale

    2014-01-01

    The proposed project is to perform Energy audit of Feed water system at Abhijeet MADC Nagpur Energy Private Limited (AMNEPL), 4X61.5 MW Mihan Power Plant, Khairy Khurd, Hingna, Nagpur. The objective of the audit is to identify and obtain energy efficiency through operation of boiler feed pump by means of scoop control in auto mode (DP method) during daily operation of the plant at varying load conditions. The scope of the audit covers the boiler feed pumps and the feed water...

  3. Modelling of thermal processes and optimization of energy-ecology characteristics of the modern boiler plants

    International Nuclear Information System (INIS)

    The investigation accomplished in the framework of this work is concerned with the thermal processes in the furnaces of modern steam and hot-water boilers on fossil fuels. Aerodynamic and thermal conditions in the furnaces are described and models for separate processes and phenomena that occur there are presented. By using proper CFD technique, three-dimensional models of furnaces of coal-fired power boiler, hot-water boiler with circulating fluidized bed combustion and steam boiler on liquid/gaseous fuel are created. Graphical pre-processor is used for geometry creation and mesh generation of the investigated boiler plants. Mathematical model for the gas-solids mixture flow is based on Lagrange approach for the discrete phase simulations, in addition to the transport equations for the gas phase. A standard steady semi-empirical k-E model is employed for description of the turbulent flow. Coupling of velocity and pressure is achieved by the SIMPLEC method. Coal combustion is modelled as non-premixed kinetics/diffusion-limited process by the mixture fraction/probability density function approach for the reaction chemistry, with equilibrium assumption applied for description of the system chemistry. Radiation heat transfer is computed by means of the P-1 model, which is simplified variance of the P-N model, based on the expansion of the radiation intensity into an orthogonal series of spherical harmonics. Presence of discrete solid phase in the main gas stream is effectively taken into consideration through additional terms in the radiation energy transfer equation and in other model equations. Variable emissivity coefficient of the combustion products is modelled with the weighted-sum-of-grey gases-model. A model for NOx formation and reduction is included in the computations. Numerical simulations provide results concerning the boilers operation in several regimes. A methodology for optimisation of energetic-ecological characteristics of boiler plants is proposed

  4. Design and performance of the helically coiled boilers of two AGR power stations in the United Kingdom

    International Nuclear Information System (INIS)

    The Hartlepool and Heysham-I AGR stations have been commissioned and operating since 1983. The main features, of the design of the helical once-through boilers raising the steam for power generation, are outlined. The modifications to the feed inlet flow ferrules, necessary to improve the boiler performance and optimize the power output, have been described. Comparisons between the thermal and hydrodynamic performance of the boilers before and following these alterations are given. The improvements in the computer code predictions of the plant performance have also been presented. (author)

  5. An annular-furnace boiler for the 660-MW power unit for ultrasupercritical parameters intended for firing brown slagging coals

    Science.gov (United States)

    Serant, F. A.; Belorutskii, I. Yu.; Ershov, Yu. A.; Gordeev, V. V.; Stavskaya, O. I.; Katsel, T. V.

    2013-12-01

    We present the main technical solutions adopted in designing annular-furnace boilers intended for operation on brown coals of the prospective Maikubensk open-cast mine in Kazakhstan as part of 660-MW power units for ultrasupercritical steam conditions. Results from 3D modeling of combustion processes are presented, which clearly show the advantages furnaces of this kind have over a traditional furnace in burning heavily slagging brown coals. The layout of the main and boiler auxiliary equipment in the existing boiler cell of the 500-MW power unit at the Ekibastuz GRES-1 district power station is shown. Appropriate attention is paid to matters concerned with decreasing harmful emissions.

  6. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

    2006-06-30

    This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected

  7. r-clean rings

    OpenAIRE

    Ashrafi, Nahid; Nasibi, Ebrahim

    2011-01-01

    An element of a ring R is called clean if it is the sum of an idempotent and a unit. A ring R is called clean if each of its element is clean. An element r \\in R called regular if r = ryr for some y \\in R. The ring R is regular if each of its element is regular. In this paper we define a ring is r-clean if each of its elements is the sum of a regular and an idempotent element. We give some relations between r-clean and clean rings. Finally we investigate some properties of r-clean rings.

  8. A Model for Optimization and Analysis of Energy Flexible Boiler Plants for Building Heating Purposes

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, J.R.

    1996-05-01

    This doctoral thesis presents a model for optimization and analysis of boiler plants. The model optimizes a boiler plant with respect to the annual total costs or with respect to energy consumption. The optimum solution is identified for a given number of energy carriers and defined characteristics of the heat production units. The number of heat production units and the capacity of units related to each energy carrier or the capacity of units related to the same energy carrier can be found. For a problem comprising large variation during a defined analysis period the model gives the operating costs and energy consumption to be used in an extended optimization. The model can be used to analyse the consequences with respect to costs and energy consumption due to capacity margins and shifts in the boundary conditions. The model is based on a search approach comprising an operational simulator. The simulator is based on a marginal cost method and dynamic programming. The simulation is performed on an hourly basis. A general boiler characteristic representation is maintained by linear energy or cost functions. The heat pump characteristics are represented by tabulated performance and efficiency as function of state and nominal aggregate capacities. The simulation procedure requires a heat load profile on an hourly basis. The problem of the presence of capacity margins in boiler plants is studied for selected cases. The single-boiler, oil-fired plant is very sensitive to the magnitude of the losses present during burner off-time. For a plant comprising two oil-fired burners, the impact of a capacity margin can be dampened by the selected capacity configuration. The present incentive, in Norway, to install an electric element boiler in an oil-fired boiler plant is analysed. 77 refs., 74 figs., 12 tabs.

  9. Numerical simulations of the industrial circulating fluidized bed boiler under air- and oxy-fuel combustion

    International Nuclear Information System (INIS)

    Measured and numerical results of air-fuel combustion process within large scale industrial circulating fluidized bed (CFB) boiler is presented in this paper. For numerical simulations the industrial compact CFB boiler was selected. Numerical simulations were carried out using three-dimensional model where the dense particulate transport phenomenon was simultaneously modelled with combustion process. The fluidization process was modelled using the hybrid Euler-Lagrange approach. The impact of the geometrical model simplification on predicted mass distribution and temperature profiles over CFB boiler combustion chamber two kinds of geometrical models were used, namely the complete model which consist of combustion chamber, solid separators, external solid super-heaters and simplified boiler geometry which was reduced to the combustion chamber. The evaluated temperature and pressure profiles during numerical simulations were compared against measured data collected during boiler air-fuel operation. Collected data was also used for validating numerical model of the oxy-fuel combustion model. Stability of the model and its sensitivity on changes of several input parameters were studied. The comparison of the pressure and temperature profiles for all considered cases gave comparable trends in contrary to measured data. Moreover, some additional test was carried out the check the influence of radiative heat transfer on predicted temperature profile within the CFB boiler. - Highlights: • Hybrid Euler-Lagrange approach was used for modelling particle transport, air- and oxy-fuel combustion process. • Numerical results were validated against measured data. • The influence of different boiler operating conditions on calculated temperature profile was investigated. • New strategy for resolving particle transport in circulating fluidized bed was shown

  10. Optimal scheduling of sootblowers in power plant boilers

    Science.gov (United States)

    Vasquez-Urbano, Pedro Manuel

    1997-11-01

    Burning coal or other fossil fuels in a utility boiler fouls the surfaces of its heat exchangers with ash and soot residues. These deposits affect the performance of the power plant since they reduce heat transfer from the combustion gases to the water or steam. Fouling can be removed during the operation of the plant with the use of lances, called sootblowers, that direct high-pressure air or steam onto the fouled surfaces. Sootblowing operations are key to plant efficiency and boiler maintenance, but they also incur operating costs. A utility boiler may have a hundred or so sootblowers placed in fixed locations. Deciding which of these should be used at any moment is complicated by the lack of instrumentation that can monitor fouling levels. This dissertation studies the optimization problem of scheduling sootblowing activities at a utility plant. The objective is to develop an optimization approach to determine which sootblowers should be activated at any moment in order to maximize plant efficiency. To accomplish this, three issues are addressed. First, models are developed that can estimate fouling conditions indirectly during plant operation using commonly available data. The approach used relies on a sequential application of linear regression fits. Secondly, autoregressive exogenous (ARX) models are used to describe the dynamics of the fouling process and to estimate the consequences of fouling on plant efficiency. All the foregoing empirical models are developed using data from a power plant. Finally, using the empirical models, an optimization model is formulated for the sootblowing scheduling problem and different optimization approaches that combine nonlinear programming with heuristics methods are investigated for its solution. The applicability of dynamic programming to this optimization problem is also explored.

  11. Transition to Clean Technology

    OpenAIRE

    Acemoglu, Daron; Akcigit, Ufuk; Hanley, Douglas; Kerr,William Robert

    2014-01-01

    We develop a microeconomic model of endogenous growth where clean and dirty technologies compete in production and innovation-in the sense that research can be directed to either clean or dirty technologies. If dirty technologies are more advanced to start with, the potential transition to clean technology can be difficult both because clean research must climb several steps to catch up with dirty technology and because this gap discourages research effort directed towards clean technologies....

  12. 40 CFR 61.152 - Air-cleaning.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 8 2010-07-01 2010-07-01 false Air-cleaning. 61.152 Section 61.152...-cleaning. (a) The owner or operator who uses air cleaning, as specified in §§ 61.142(a), 61.144(b)(2), 61... spun. (2) Properly install, use, operate, and maintain all air-cleaning equipment authorized by...

  13. Portable sandblaster cleans small areas

    Science.gov (United States)

    Severin, H. J.

    1966-01-01

    Portable sandblasting unit rapidly and effectively cleans localized areas on a metal surface. The unit incorporates a bellows enclosure, masking plate, sand container, and used sand accummulator connected to a vacuum system. The bellows is equipped with an inspection window and light for observation of the sanding operation.

  14. Measurement of O2 in the Combustion Chamber of Apulverized Coal Boiler

    Directory of Open Access Journals (Sweden)

    Břetislav Janeba

    2012-01-01

    Full Text Available Operational measurements of the O2 concentration in the combustion chamber of a pulverized coal boiler are not yet common practice. Operators are generally satisfied with measuring the O2 concentration in the second pass of the boiler, usually behind the economizer, where a flue gas sample is extracted for analysis in a classical analyzer. A disadvantage of this approach is that there is a very weak relation between the measured value and the condition in specific locations in the fireplace, e.g. the function of the individual burners and the combustion process as a whole. A new extractionline was developed for measuring the O2 concentration in the combustion chamber. A planar lambda probe is used in this approach. The extraction line is designed to get outputs that can be used directly for diagnosis or management of the combustion in the boiler.

  15. ENERGY CONSERVATION OF BOILER FEED PUMP BY DIFFERENTIAL PRESSURE AUTO SCOOP CONTROL METHOD

    Directory of Open Access Journals (Sweden)

    Manish R. Moroliya

    2014-11-01

    Full Text Available The proposed project is to perform Energy audit of Feed water system at Abhijeet MADC Nagpur Energy Private Limited (AMNEPL, 4X61.5 MW Mihan Power Plant, Khairy Khurd, Hingna, Nagpur. The objective of the audit is to identify and obtain energy efficiency through operation of boiler feed pump by means of scoop control in auto mode (DP method during daily operation of the plant at varying load conditions. The scope of the audit covers the boiler feed pumps and the feed water system in each unit of the AMNEPL power plant. Boiler feed pump is one of the equipments in a power plant with the highest auxiliary consumption.

  16. Economic valuation of heat pumps and electric boilers in the Danish energy system

    DEFF Research Database (Denmark)

    Nielsen, Maria Grønnegaard; Morales González, Juan Miguel; Zugno, Marco;

    2016-01-01

    to investigate the effect on market performance of varying capacity and efficiency for these units, as well as of different levels of prices in the electricity market. We find that these parameters substantially affect the profitability of heat pumps and electric boilers, hence, they must be carefully assessed......Heat pumps (HP) and electric immersion boilers (EB) have great potential to increase flexibility in energy systems. In parallel, decreasing taxes on electricity-based heat production are creating a more favorable economic environment for the deployment of these units in Denmark. In this paper......, the economic value of heat pumps and electric boilers is assessed by simulating their day-to-day market performance using a novel operational strategy based on two-stage stochastic programming. This stochastic model is employed to optimize jointly the daily operation of HPs and EBs along with the Combined Heat...

  17. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels; Karstensen, C.

    2003-01-01

    A model for a flue gas boiler covering the flue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been defined for the furnace, the convection zone (split in 2: a...... zone submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic-Equation system (DAE). Subsequently Mat......Lab/Simulink has been applied for carrying out the simulations. To be able to verify the simulated results experiments has been carried out on a full scale boiler plant....

  18. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, Kim; Karstensen, Claus; Condra, Thomas Joseph; Houbak, Niels

    2003-01-01

    A model for a ue gas boiler covering the ue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been dened for the furnace, the convection zone (split in 2: a zone...... submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic- Equation system (DAE). Subsequently MatLab/Simulink has...... been applied for carrying out the simulations. To be able to verify the simulated results an experiments has been carried out on a full scale boiler plant....

  19. Saltstone Clean Cap Formulation

    Energy Technology Data Exchange (ETDEWEB)

    Langton, C

    2005-04-22

    The current operation strategy for using Saltstone Vault 4 to receive 0.2 Ci/gallon salt solution waste involves pouring a clean grout layer over the radioactive grout prior to initiating pour into another cell. This will minimize the radiating surface area and reduce the dose rate at the vault and surrounding area. The Clean Cap will be used to shield about four feet of Saltstone poured into a Z-Area vault cell prior to moving to another cell. The minimum thickness of the Clean Cap layer will be determined by the cesium concentration and resulting dose levels and it is expected to be about one foot thick based on current calculations for 0.1 Ci Saltstone that is produced in the Saltstone process by stabilization of 0.2 Ci salt solution. This report documents experiments performed to identify a formulation for the Clean Cap. Thermal transient calculations, adiabatic temperature rise measurements, pour height, time between pour calculations and shielding calculations were beyond the scope and time limitations of this study. However, data required for shielding calculations (composition and specific gravity) are provided for shielding calculations. The approach used to design a Clean Cap formulation was to produce a slurry from the reference premix (10/45/45 weight percent cement/slag/fly ash) and domestic water that resembled as closely as possible the properties of the Saltstone slurry. In addition, options were investigated that may offer advantages such as less bleed water and less heat generation. The options with less bleed water required addition of dispersants. The options with lower heat contained more fly ash and less slag. A mix containing 10/45/45 weight percent cement/slag/fly ash with a water to premix ratio of 0.60 is recommended for the Clean Cap. Although this mix may generate more than 3 volume percent standing water (bleed water), it has rheological, mixing and flow properties that are similar to previously processed Saltstone. The recommended

  20. Saltstone Clean Cap Formulation

    International Nuclear Information System (INIS)

    The current operation strategy for using Saltstone Vault 4 to receive 0.2 Ci/gallon salt solution waste involves pouring a clean grout layer over the radioactive grout prior to initiating pour into another cell. This will minimize the radiating surface area and reduce the dose rate at the vault and surrounding area. The Clean Cap will be used to shield about four feet of Saltstone poured into a Z-Area vault cell prior to moving to another cell. The minimum thickness of the Clean Cap layer will be determined by the cesium concentration and resulting dose levels and it is expected to be about one foot thick based on current calculations for 0.1 Ci Saltstone that is produced in the Saltstone process by stabilization of 0.2 Ci salt solution. This report documents experiments performed to identify a formulation for the Clean Cap. Thermal transient calculations, adiabatic temperature rise measurements, pour height, time between pour calculations and shielding calculations were beyond the scope and time limitations of this study. However, data required for shielding calculations (composition and specific gravity) are provided for shielding calculations. The approach used to design a Clean Cap formulation was to produce a slurry from the reference premix (10/45/45 weight percent cement/slag/fly ash) and domestic water that resembled as closely as possible the properties of the Saltstone slurry. In addition, options were investigated that may offer advantages such as less bleed water and less heat generation. The options with less bleed water required addition of dispersants. The options with lower heat contained more fly ash and less slag. A mix containing 10/45/45 weight percent cement/slag/fly ash with a water to premix ratio of 0.60 is recommended for the Clean Cap. Although this mix may generate more than 3 volume percent standing water (bleed water), it has rheological, mixing and flow properties that are similar to previously processed Saltstone. The recommended

  1. Mechanical Design of Steel Tubing for Use in Black Liquor Recovery Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Taljat, B.; Zacharaia, T.; Wang, X.; Kesier, J.; Swindeman, R.; Hubbard, C.

    1999-05-26

    Finite element models were developed for thermal-mechanical analysis of black liquor recovery boiler floor tubes. Residual stresses in boiler floors due to various manufacturing processes were analyzed. The modeling results were verified by X-ray and neutron diffraction measurements at room temperature on as-manufactured tubes as well as tubes after service. The established finite element models were then used to evaluate stress conditions during boiler operation. Using these finite element models, a parametric response surface study was performed to investigate the influence of material properties of the clad layer on stresses in the floor tubes during various boiler operating conditions, which yielded a generalized solution of stresses in the composite tube floors. The results of the study are useful for identifying the mechanisms of cracking experienced by recovery boilers. Based on the results of the response surface study, a recommendation was made for more suitable materials in terms of the analyzed mechanical properties. Alternative materials and manufacturing processes are being considered to improve the resistance to cracking and the in-service life of composite tubes. To avoid numerous FE stress-strain analyses of composite tubes made of different material combinations, a response surface study was performed that considered two essential mechanical properties of the clad material - coefficient of thermal expansion and yield stress - as independent variables. The response surface study provided a generalized solution of stresses in the floor in terms of the two selected parameters.

  2. Superheater materials for waste incinerator boilers. Trials at the Hoegdalen plant

    International Nuclear Information System (INIS)

    In order to obtain an acceptable length of life for the superheaters in waste incinerated boilers a considerably lower steam temperature is used than when incinerating conventional fuel. In spite of this the life of the superheaters is unsatisfactory, with the occurrence of damage in some type of incinerator boilers after only a few years operation. The use of high alloyed material instead of conventional pressure vessel steels can increase the length of life and improve operational efficiency in existing incinerator boilers. Such tubes permit higher steam data for new plants. Cooled materials testing probes have been mounted in the flue gas duct close to the superheater in two boilers in the Hoegdalen plant, Stockholm. The materials temperatures have been maintained in the range 400-500 degrees C. Low metal losses have been obtained, in particular with Alloy 625, but also with Alloy 825 and Sandvik Sanicro 28. The attack on the tubes is corrosion, caused by the aggressive dust which is trapped in the superheaters. In these trials it has been shown that correct boiler design is very important, in conjunction with the choice of materials

  3. Ecological boiler modernization, feasible energy solutions

    International Nuclear Information System (INIS)

    Alstom Power, s.r.o., ALSTOM GROUP in Brno, Czech Republic is a successor of PBS (First Brno Machine Works). PBS was a well-known company in Bulgaria - mainly as Heating Power Plant (HPP) and Industrial Plant supplier of boilers, industrial steam turbines, milling systems, heat exchangers Btc. PBS has been privatised in two stages starting at1993 year. Alstom recently deals with boiler and heat exchanger products. Industrial turbine but has been sold to Siemens in 2004

  4. Boiler burden reduced at Bedford site.

    Science.gov (United States)

    Horsley, Chris

    2011-10-01

    With the NHS aiming to reduce its 2007 carbon footprint by 10% by 2015, Chris Horsley, managing director of Babcock Wanson UK, a provider of industrial boilers and burners, thermal oxidisers, air treatment, water treatment, and associated services, looks at how one NHS Trust has approached the challenge, and considerably reduced its carbon emissions, by refurbishing its boiler house and moving from oil to gas-fired steam generation. PMID:22049674

  5. 去血渍多酶洗涤剂在手术器械清洗上的应用研究%Application of blood stain removal detergent formulated with multiple enzymes for cleaning of surgical operation apparatus

    Institute of Scientific and Technical Information of China (English)

    张红艳; 马齐; 张强; 岳淑宁; 张树琴

    2013-01-01

    通过去血渍多酶洗涤剂在染血手术器械清洗上的应用研究,结合卡方检验的统计学方法得到了去血渍多酶洗涤剂清洗手术器械的较佳浸泡条件,洗涤剂质量分数为0.5%,在40C下浸泡10 min,洗涤剂用量和浸泡温度的实验组间结果差异具有统计学意义(P<0.05),浸泡时间的实验组间结果差异无统计学意义(P>0.05);较佳清洗方式为超声波+多酶洗涤剂浸洗,试纸检测法的A-B,A-C,A-D以及B-D的两两组间清洗合格率差异具有统计学意义;试纸检测法比放大镜目测法更适合用于染血手术器械清洗质量的判断,且自配去血渍多酶洗涤剂的性价比要优于其他5种市售加酶洗涤剂.%Optimum soaking conditions for application of blood stain removal detergent formulated with multiple enzymes for cleaning of surgical operation apparatus were obtained via study of experimental test results in combination with chi - square test statistical method. Mass fraction of the detergent is 0.5%. Soaking temperature is 40 ℃ and soaking time is 10 min. Deviation of experimental results from different test groups for detergent dosage as well as for soaking temperature has statistical significance (P 0. 05 ). Optimum cleaning method is soaking using detergent formulated with multiple enzymes and assisted by ultrasonic wave. Cleaning quality was inspected by test paper method. Difference between inspection results from groups A-B,A-C,A-DandB-D obtained by test paper method has statistical significance. Test paper method is more suitable for inspection of cleaning quality of biood stain removal on surgical operation apparatus than method via visual observation with magnifier. The blood stain removal detergent formulated in laboratory is better as comparison with five kinds of detergent product bought from market in view of performance price ratio.

  6. Burning of high-ash Ekibastuz coal in the boiler furnace of 300-500 MW power units

    Energy Technology Data Exchange (ETDEWEB)

    Kvrivishvili, A.R.; Tsepenok, A.I.; Serant, F.A.; Mezhov, E.A.; Lavrinienko, A.A. [JSC ZiO-COTES, Novosibirsk (Russian Federation); Gordeev, V.V. [JSC Machine-Builidng Factory of Podolsk (ZIO), Podolsk (Russian Federation)

    2013-07-01

    The paper discusses combustion of Ekibastuz black coal in pulverized-coal fired boilers operating in 300-500 MW power units. Main technical solutions related to modernization of combustion system of PK-39 and P-57 boilers manufactured by JSC Machine-Building Factory of Podolsk to reduce nitrogen oxide emissions down to {<=}600 mg/nm{sup 3} (at normal conditions and O{sub 2} = 6%). Correctness of these technical solutions is justified by 3D simulation of combustion process.

  7. Technical overview on FW-CFB boiler technology burning refuse derived fuel

    International Nuclear Information System (INIS)

    Municipalities in towns and cities across U.S. and in other developed countries are urgently seeking solutions for the disposal of municipal solid waste (MSW). This is because landfill sites are rapidly becoming inundated. Many of these municipalities are considering various methods to incinerate the wastes efficiently and cleanly while recovering energy. Municipal wastes vary greatly in size and composition, depending on the town, city or country where it is generated. Incinerating MSW directly requires complex combustion systems which include a moving or travelling grate furnace, stoker boiler or rotary kiln incinerator. These combustion systems have many moving parts and bum at an elevated furnace temperature that often result in a high furnace corrosion rate, frequent equipment failures and low plant availability. Additionally, they produce flue gas with high emissions of pollutants requiring expensive back end emission control systems. An alternate to incineration is to transform MSW to refuse derived fuel (RDF) and burn it in a fluidized bed boiler

  8. Utilization of coal-water fuels in fire-tube boilers. Final report, October 1990--August 1994

    Energy Technology Data Exchange (ETDEWEB)

    Sommer, T.; Melick, T.; Morrison, D.

    1994-12-31

    The objective of this DOE sponsored project was to successfully fire coal-water slurry in a fire-tube boiler that was designed for oil/gas firing and establish a data base that will be relevant to a large number of existing installations. Firing slurry in a fire-tube configuration is a very demanding application because of the extremely high heat release rates and the correspondingly low furnace volume where combustion can be completed. Recognizing that combustion efficiency is the major obstacle when firing slurry in a fire-tube boiler, the program was focused on innovative approaches for improving carbon burnout without major modifications to the boiler. The boiler system was successfully designed and operated to fire coal-water slurry for extended periods of time with few slurry related operational problems. The host facility was a 3.8 million Btu/hr Cleaver-Brooks fire-tube boiler located on the University of Alabama Campus. A slurry atomizer was designed that provided outstanding atomization and was not susceptible to pluggage. The boiler was operated for over 1000 hours and 12 shipments of slurry were delivered. The new equipment engineered for the coal-water slurry system consisted of the following: combustion air and slurry heaters; cyclone; baghouse; fly ash reinjection system; new control system; air compressor; CWS/gas burner and gas valve train; and storage tank and slurry handling system.

  9. On Perfectly Clean Rings

    OpenAIRE

    Chen, H.; Halicioglu, S.; Kose, H.

    2013-01-01

    An element $a$ of a ring $R$ is called perfectly clean if there exists an idempotent $e\\in comm^2(a)$ such that $a-e\\in U(R)$. A ring $R$ is perfectly clean in case every element in $R$ is perfectly clean. In this paper, we investigate conditions on a local ring $R$ that imply that $2\\times 2$ matrix rings and triangular matrix rings are perfectly clean. We shall show that for these rings perfect cleanness and strong cleanness coincide with each other, and enhance many known results. We also ...

  10. Weak Nil Clean Rings

    OpenAIRE

    Basnet, Dhiren Kumar; Bhattacharyya, Jayanta

    2015-01-01

    We introduce the concept of a weak nil clean ring, a generalization of nil clean ring, which is nothing but a ring with unity in which every element can be expressed as sum or difference of a nilpotent and an idempotent. Further if the idempotent and nilpotent commute the ring is called weak* nil clean. We characterize all $n\\in \\mathbb{N}$, for which $\\mathbb{Z}_n$ is weak nil clean but not nil clean. We show that if $R$ is a weak* nil clean and $e$ is an idempotent in $R$, then the corner r...

  11. Seward CFB boilers will curb water pollution and air emissions

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2003-03-01

    When Reliant Energy Co's Seward station begins commercial operation in 2004, it will replace an 80-yr-old pulverized-coal plant with a circulating fluidized bed (CFB) facility that more than doubles the capacity while slashing total air emissions. The baseload facility, located in Indiana County, PA, will be fuelled by local low-grade waste coal. Added to the back end of the two 292-MW CFB boilers, selective noncatalytic reduction equipment will lower NOx emissions, and ALSTOM's flash dryer absorber (FDA) system will lower SO{sub 2} emissions whilst using less limestone. 3 photos.

  12. Dynamic model of a natural water circulation boiler suitable for on-line monitoring of fossil/alternative fuel plants

    International Nuclear Information System (INIS)

    Highlights: • Derivation of dynamic model of a natural water circulation boiler is presented. • Model is derived by employing basic laws of conservation of mass, energy and momentum. • Thus obtained boiler model does not include empirical relationships. • Model is validated against experimental data related to an external disturbance event. • The final model is used for simulation analysis/assessment of key boiler quantities. - Abstract: The environmental protection policies and legal obligations motivate process industries to implement new low-emission and high-efficiency technologies. For the purpose of production process optimization and related control system design it is worthwhile to first build an appropriate process model. Apart from favorable execution speed, accuracy, and reliability features, the model also needs to be straightforward and only include the physical and design characteristics of the overall plant and its individual components, instead of relying on empirical relationships. To this end, this paper presents a nonlinear dynamic model of the single-drum natural-circulation steam boiler evaporator circuit, based exclusively on the fundamental physical laws of conservation of mass, energy and momentum, wherein the reliance upon empirical relationships has been entirely avoided. The presented boiler system modeling approach is based on the analysis of the physical phenomena within the boiler drum, as well as within downcomer and furnace tubes, and it also takes into account the boiler system design-specific features such as cyclone steam separators, thus facilitating the derivation of a fully-physical process model. Due to the straightforwardness of the derived process model, it should also be useful for the analysis of similar steam boiler facilities, requiring only adjustments of key operational and design parameters such as operating pressure, temperature, steam capacity and characteristics of ancillary equipment such as pumps. To

  13. Clean Coal Diesel Demonstration Project

    Energy Technology Data Exchange (ETDEWEB)

    Robert Wilson

    2006-10-31

    A Clean Coal Diesel project was undertaken to demonstrate a new Clean Coal Technology that offers technical, economic and environmental advantages over conventional power generating methods. This innovative technology (developed to the prototype stage in an earlier DOE project completed in 1992) enables utilization of pre-processed clean coal fuel in large-bore, medium-speed, diesel engines. The diesel engines are conventional modern engines in many respects, except they are specially fitted with hardened parts to be compatible with the traces of abrasive ash in the coal-slurry fuel. Industrial and Municipal power generating applications in the 10 to 100 megawatt size range are the target applications. There are hundreds of such reciprocating engine power-plants operating throughout the world today on natural gas and/or heavy fuel oil.

  14. Hyperbolic Divergence Cleaning for SPH

    CERN Document Server

    Tricco, Terrence S

    2012-01-01

    We present SPH formulations of Dedner et al's hyperbolic/parabolic divergence cleaning scheme for magnetic and velocity fields. Our implementation preserves the conservation properties of SPH which is important for stability. This is achieved by deriving an energy term for the Psi field, and imposing energy conservation on the cleaning subsystem of equations. This necessitates use of conjugate operators for divB and gradPsi in the numerical equations. For both the magnetic and velocity fields, the average divergence error in the system is reduced by an order of magnitude with our cleaning algorithm. Divergence errors in SPMHD are maintained to < 1%, even for realistic 3D applications with a corresponding gain in numerical stability. Density errors for an oscillating elliptic water drop using weakly compressible SPH are reduced by a factor of two.

  15. Atmospheric emission of nitrogen oxide from kraft recovery boilers in Sweden

    International Nuclear Information System (INIS)

    Recovery boiler NOx emissions are low compared with those from power boilers. However tighter environmental requirements to decrease the acidic emissions implies that all sources have to be addressed. There are an ongoing evaluation and development of NOx control technologies in the pulp industry. Basically air staging, selective catalytic reduction, SCR, and selective noncatalytic reduction, SNCR, have been discussed. Other NOx control options may be available as a result of ongoing research and development. As a background in the work to reduce the acid rain it has been considered necessary to have a good picture of the NOx emission from recovery boilers, and the Thermal Engineering Research Institute in Sweden have therefore sponsored this study. The intention is to give a good general view and try to explain the reasons for the large differences between boilers. Data from the 30 kraft recovery boilers which were in operation in Sweden during 1999 have been collected. Both NOx levels and specific conditions which could have an influence on the level have been included. The evaluation show a clear correlation between the nitrogen content in the liquor and the NOx level. It seams also that a long retention time in the furnace give an opportunity to reduce the amount of nitrogen oxide. For most boilers in Sweden the NOx levels are reported in mg/MJ and comparison could be done between different types of boilers. However for recovery boilers there could be a large uncertainty in the calculation which gives the amount (mg) of NOx, the definition of the heat input to be used (MJ) is either not clear. As a base for the study the measured concentration in ppm is used instead. The reported values are in the range of 30 - 100 ppm, however the majority of the boilers operate in a more narrow range 60-80 ppm. Air staging and other combustion methods could not reasonably reduce the NOx emission with more than 20% in the next decade. If the goal is higher other methods must

  16. Characterization of model boiler specimens

    International Nuclear Information System (INIS)

    This paper describes the general results of an investigation of three crevice corrosion samples provided by Westinghouse from the S112-1 Model Boiler Program. These samples had all been formed under essentially the same initial chemical conditions, but two had been treated with inhibitors at the end of the experimental runs. The first received no neutralization during the model runs, the second was treated with Ca(OH)2 and the third was treated with boric acid. The samples were prepared for examination in several different ways. The samples were characteristic of dented intersections and had the general conformation of a thin-walled inner Inconel cylinder within a thick-walled carbon steel cylinder. An original 12-mil inter-cylinder gap had been packed with powdered magnetite. This magnetite had been augmented by further growth of magnetite during the model runs, making the oxide layer considerably thicker than the original 12-mils in some areas of the samples. The cylinders were sectioned and polished perpendicular to their long axes and the resulting surfaces examined

  17. Conversion of Furnace oil fired boiler to biomass(Gliricidia) fired (External/Internal) furnace boiler : NA

    OpenAIRE

    Channa Gaya Siriwardhana, Kahandawa Arachchilage

    2010-01-01

    In the present era, with the prevailing competition, the cost of production plays a vital role. As the price of petroleum oils, especially diesel and furnace oil are growing at a steeper rate than solid fuel price, finding a substitute for furnace oil is one of the alternative available. Furnace oil used in boilers can be totally substitute by biomass with an equivalent ratio of 3.5:1 kg/liter on the basis of calorific value. This may results in saving of more than 60% of operating cost and w...

  18. Demonstration of Selective Catalytic Reduction Technology to Control Nitrogen Oxide Emissions From High-Sulfur, Coal-Fired Boilers: A DOE Assessment

    International Nuclear Information System (INIS)

    The goal of the U.S. Department of Energy (DOE) Clean Coal Technology (CCT) program is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment of a project selected in CCT Round 2. The project is described in the report ''Demonstration of Selective Catalytic Reduction (SCR) Technology for the Control of Nitrogen Oxide (NO(sub x)) Emissions from High-Sulfur, Coal-Fired Boilers'' (Southern Company Services 1990). In June 1990, Southern Company Services (Southern) entered into a cooperative agreement to conduct the study. Southern was a cofunder and served as the host at Gulf Power Company's Plant Crist. Other participants and cofunders were EPRI (formerly the Electric Power Research Institute) and Ontario Hydro. DOE provided 40 percent of the total project cost of$23 million. The long-term operation phase of the demonstration was started in July 1993 and was completed in July 1995. This independent evaluation is based primarily on information from Southern's Final Report (Southern Company Services 1996). The SCR process consists of injecting ammonia (NH(sub 3)) into boiler flue gas and passing the 3 flue gas through a catalyst bed where the NO(sub x) and NH(sub 3) react to form nitrogen and water vapor. The objectives of the demonstration project were to investigate: Performance of a wide variety of SCR catalyst compositions, geometries, and manufacturing methods at typical U.S. high-sulfur coal-fired utility operating conditions; Catalyst resistance to poisoning by trace metal species present in U.S. coals but not present, or present at much lower concentrations, in fuels from other countries; and Effects on the balance-of-plant equipment

  19. Cleaning supplies and equipment

    Science.gov (United States)

    ... gov/ency/patientinstructions/000443.htm Cleaning supplies and equipment To use the sharing features on this page, ... to clean supplies and equipment. Disinfecting Supplies and Equipment Start by wearing the right personal protective equipment ( ...

  20. The CERL in-situ probe for boiler ferrule bore mensuration

    International Nuclear Information System (INIS)

    Mensuration of the bores of boiler feed control ferrules in-situ within the AGR boilers can be done using a Central Electricity Research Laboratories-designed probe and ancillary equipment. From these measurements it is possible to determine the loss coefficients of the ferrules with fair accuracy. These loss coefficients may differ from the intended values because of poor quality control during manufacture or because of erosion and oxide deposition in service. This Report describes the construction and operation of the equipment. (author)