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Sample records for blow moulding process

  1. Assessing the stretch-blow moulding FE simulation of PET over a large process window

    Science.gov (United States)

    Nixon, J.; Menary, G. H.; Yan, S.

    2017-10-01

    Injection stretch blow moulding has been extensively researched for numerous years and is a well-established method of forming thin-walled containers. This paper is concerned with validating the finite element analysis of the stretch-blow-moulding (SBM) process in an effort to progress the development of injection stretch blow moulding of poly(ethylene terephthalate). Extensive data was obtained experimentally over a wide process window accounting for material temperature, air flow rate and stretch-rod speed while capturing cavity pressure, stretch-rod reaction force, in-mould contact timing and material thickness distribution. This data was then used to assess the accuracy of the correlating FE simulation constructed using ABAQUS/Explicit solver and an appropriate user-defined viscoelastic material subroutine. Results reveal that the simulation was able to pick up the general trends of how the pressure, reaction force and in-mould contact timings vary with the variation in preform temperature and air flow rate. Trends in material thickness were also accurately predicted over the length of the bottle relative to the process conditions. The knowledge gained from these analyses provides insight into the mechanisms of bottle formation, subsequently improving the blow moulding simulation and potentially providing a reduction in production costs.

  2. FE-Analysis of Stretch-Blow Moulded Bottles Using an Integrative Process Simulation

    Science.gov (United States)

    Hopmann, C.; Michaeli, W.; Rasche, S.

    2011-05-01

    The two-stage stretch-blow moulding process has been established for the large scale production of high quality PET containers with excellent mechanical and optical properties. The total production costs of a bottle are significantly caused by the material costs. Due to this dominant share of the bottle material, the PET industry is interested in reducing the total production costs by an optimised material efficiency. However, a reduced material inventory means decreasing wall thicknesses and therewith a reduction of the bottle properties (e.g. mechanical properties, barrier properties). Therefore, there is often a trade-off between a minimal bottle weight and adequate properties of the bottle. In order to achieve the objectives Computer Aided Engineering (CAE) techniques can assist the designer of new stretch-blow moulded containers. Hence, tools such as the process simulation and the structural analysis have become important in the blow moulding sector. The Institute of Plastics Processing (IKV) at RWTH Aachen University, Germany, has developed an integrative three-dimensional process simulation which models the complete path of a preform through a stretch-blow moulding machine. At first, the reheating of the preform is calculated by a thermal simulation. Afterwards, the inflation of the preform to a bottle is calculated by finite element analysis (FEA). The results of this step are e.g. the local wall thickness distribution and the local biaxial stretch ratios. Not only the material distribution but also the material properties that result from the deformation history of the polymer have significant influence on the bottle properties. Therefore, a correlation between the material properties and stretch ratios is considered in an integrative simulation approach developed at IKV. The results of the process simulation (wall thickness, stretch ratios) are transferred to a further simulation program and mapped on the bottles FE mesh. This approach allows a local

  3. Integral blow moulding for cycle time reduction of CFR-TP aluminium contour joint processing

    Science.gov (United States)

    Barfuss, Daniel; Würfel, Veit; Grützner, Raik; Gude, Maik; Müller, Roland

    2018-05-01

    Integral blow moulding (IBM) as a joining technology of carbon fibre reinforced thermoplastic (CFR-TP) hollow profiles with metallic load introduction elements enables significant cycle time reduction by shortening of the process chain. As the composite part is joined to the metallic part during its consolidation process subsequent joining steps are omitted. In combination with a multi-scale structured load introduction element its form closure function enables to pass very high loads and is capable to achieve high degrees of material utilization. This paper first shows the process set-up utilizing thermoplastic tape braided preforms and two-staged press and internal hydro formed load introduction elements. Second focuses on heating technologies and process optimization. Aiming at cycle time reduction convection and induction heating in regard to the resulting product quality is inspected by photo micrographs and computer tomographic scans. Concluding remarks give final recommendations for the process design in regard to the structural design.

  4. Investigation on thermomechanical properties of poly (l-lactic acid) for the stretch blow moulding process of bioresorbable vascular scaffold

    Science.gov (United States)

    Wei, Huidong; Menary, Gary

    2017-10-01

    Stretch blow moulding process has been used for the manufacture of bioresorbable vascular scaffold (BVS) made by poly (l-lactic acid) (PLLA) to improve its mechanical performance. In order to better understand the process, thermomechanical properties of PLLA were investigated by experimental method. Extruded PLLA sheets were biaxial stretched under strain rate of 1s-1, 4s-1 and 16s-1 to simulate the deformation process applicable in the blow moulding process. Both the equal-biaxial stretch and constant-width stretch were conducted by an in-house developed equipment. By differential scanning calorimeter (DSC), thermal analysis for materials before and after stretch were compared to evaluate the microstructural change of PLLA materials in the deformation process. A constitutive model based on glass rubber model was presented to simulate the mechanical behaviour of PLLA above glass transition under biaxial deformation.

  5. Simulation on the Effect of Bottle Wall Thickness Distribution using Blow Moulding Technique

    International Nuclear Information System (INIS)

    Suraya, S; Azman, M D; Fatchurrohman, N; Jaafar, A A; Yusoff, A R

    2016-01-01

    The aims of this study are to assess the deformation behavior of a polymeric material during a blow moulding process. Transient computations of two dimensional model of a PP bottle were performed using ANSYS Polyflow computer code to predict the wall thickness distribution at four different parison's diameter; 8mm, 10mm, 18mm, and 20mm. Effects on the final wall thickness diameter and time step are studied. The simulated data shows that the inflation performance degrades with increasing parison diameter. It is concluded that the blow moulding process using 10mm parison successfully meet the product processing requirements. Factors that contribute to the variation in deformation behaviour of the plastic during the manufacturing process are discussed. (paper)

  6. Numerical modelling of heat transfer in a cavity due to liquid jet impingement for liquid supported stretch blow moulding

    Science.gov (United States)

    Smyth, Trevor; Menary, Gary; Geron, Marco

    2018-05-01

    Impingement of a liquid jet in a polymer cavity has been modelled numerically in this study. Liquid supported stretch blow moulding is a nascent polymer forming process using liquid as the forming medium to produce plastic bottles. The process derives from the conventional stretch blow moulding process which uses compressed air to deform the preform. Heat transfer away from the preform greatly increases when a liquid instead of a gas is flowing over a solid; in the blow moulding process the temperature of the preform is tightly controlled to achieve optimum forming conditions. A model was developed with Computational Fluid Dynamics code ANSYS Fluent which allows the extent of heat transfer between the incoming liquid and the solid preform to be determined in the initial transient stage, where a liquid jet enters an air filled preform. With this data, an approximation of the extent of cooling through the preform wall can be determined.

  7. Process Condition Monitoring of Micro Moulding Using a Two-plunger Micro Injection Moulding Machine

    DEFF Research Database (Denmark)

    Tosello, Guido; Hansen, Hans Nørgaard; Guerrier, Patrick

    2010-01-01

    The influence of micro injection moulding (µIM) process parameters (melt and mould temperature, piston injection speed and stoke length) on the injection pressure was investigated using Design of Experiments. Direct piston injection pressure measurements were performed and data collected using...... a micro injection moulding machine equipped with a two-pluger injection unit. Miniaturized dog-bone shaped speciments on polyoxymethylene (POM) were moulded over a wide range of processing cpnditions in order to characterize the process and assess its capability. Experimental results obtained under...

  8. Warpage analysis in injection moulding process

    Science.gov (United States)

    Hidayah, M. H. N.; Shayfull, Z.; Nasir, S. M.; Fathullah, M.; Hazwan, M. H. M.

    2017-09-01

    This study was concentrated on the effects of process parameters in plastic injection moulding process towards warpage problem by using Autodesk Moldflow Insight (AMI) software for the simulation. In this study, plastic dispenser of dental floss has been analysed with thermoplastic material of Polypropylene (PP) used as the moulded material and details properties of 80 Tonne Nessei NEX 1000 injection moulding machine also has been used in this study. The variable parameters of the process are packing pressure, packing time, melt temperature and cooling time. Minimization of warpage obtained from the optimization and analysis data from the Design Expert software. Integration of Response Surface Methodology (RSM), Center Composite Design (CCD) with polynomial models that has been obtained from Design of Experiment (DOE) is the method used in this study. The results show that packing pressure is the main factor that will contribute to the formation of warpage in x-axis and y-axis. While in z-axis, the main factor is melt temperature and packing time is the less significant among the four parameters in x, y and z-axes. From optimal processing parameter, the value of warpage in x, y and z-axis have been optimised by 21.60%, 26.45% and 24.53%, respectively.

  9. Effect of pressure in mould on the mould cavity filling in Lost Foam process

    Directory of Open Access Journals (Sweden)

    T. Pacyniak

    2010-10-01

    Full Text Available In this study, the analysis of the influence of the pressure in mould on manufacture process of castings by the Lost Foam method wasintroduced. In particular, numerical simulation results of effect of pressure in mould on pouring rate, gas gap pressure and gas gap sizewere analyzed. For simulating investigations of the Lost Foam process introduced mathematical model of the process was used. In thismodel in detail was described and derived equation relating to the changes of the gas pressure in the gas gap. The mathematical description uses the equation of gas state and the equation of Darcy’s rate of filtration. Presented studies indicated, that with decrease of pressure in mould the pouring rate increased and the gas pressure in gas gap and gas gap size decreased. For pressures in mould from the range of 20÷100 kPa, pouring rates achieved values from 30÷3 cm/s respectively.

  10. Best practice strategies for validation of micro moulding process simulation

    DEFF Research Database (Denmark)

    Costa, Franco; Tosello, Guido; Whiteside, Ben

    2009-01-01

    are the optimization of the moulding process and of the tool using simulation techniques. Therefore, in polymer micro manufacturing technology, software simulation tools adapted from conventional injection moulding can provide useful assistance for the optimization of moulding tools, mould inserts, micro component...... are discussed. Recommendations regarding sampling rate, meshing quality, filling analysis methods (micro short shots, flow visualization) and machine geometry modelling are given on the basis of the comparison between simulated and experimental results within the two considered study cases.......Simulation programs in polymer micro replication technology are used for the same reasons as in conventional injection moulding. To avoid the risks of costly re-engineering, the moulding process is simulated before starting the actual manufacturing process. Important economic factors...

  11. Improving the accuracy of micro injection moulding process simulations

    DEFF Research Database (Denmark)

    Marhöfer, David Maximilian; Tosello, Guido; Islam, Aminul

    and are therefore limited in the capability of modelling the polymer flow in micro cavities. Hence, new strategies for comprehensive simulation models which provide more precise results open up new opportunities and will be discussed. Modelling and meshing recommendations are presented, leading to a multi......Process simulations in micro injection moulding aim at the optimization and support of the design of the mould, mould inserts, the plastic product, and the process. Nevertheless, dedicated software packages for micro injection moulding are not available. They are developed for macro plastic parts...

  12. Characterization of moulds associated with processed garri stored ...

    African Journals Online (AJOL)

    Characterization of moulds associated with processed white and yellow garri stored at ambient temperature for 40 days was investigated. The moulds isolated from white garri (%) were: Aspergillus spp 35.3, Penicillium spp 23.53, Fusarium spp 2.94, Mucor spp 17.65, Alternaria spp 5.88, Cladosporium sp 2.94 and ...

  13. Optimization of Injection Moulding Process Parameters in the ...

    African Journals Online (AJOL)

    ADOWIE PERE

    https://www.ajol.info/index.php/jasem ... Cooling time was found to be the factor with most significant effect on ... Keywords: High Density Polyethylene (HDPE), Injection Moulding, Process .... value of shrinkage behavior is expected to be.

  14. Best practice strategies for validation of micro moulding process simulation

    DEFF Research Database (Denmark)

    Costa, Franco; Tosello, Guido; Whiteside, Ben

    2009-01-01

    The use of simulation for injection moulding design is a powerful tool which can be used up-front to avoid costly tooling modifications and reduce the number of mould trials. However, the accuracy of the simulation results depends on many component technologies and information, some of which can...... be easily controlled or known by the simulation analyst and others which are not easily known. For this reason, experimental validation studies are an important tool for establishing best practice methodologies for use during analysis set up on all future design projects. During the validation studies......, detailed information about the moulding process is gathered and used to establish these methodologies. Whereas in routine design projects, these methodologies are then relied on to provide efficient but reliable working practices. Data analysis and simulations on preliminary micro-moulding experiments have...

  15. Process Factors Influence on Cavity Pressure Behavior in Microinjection Moulding

    DEFF Research Database (Denmark)

    Griffiths, C. A.; Dimov, S. S.; Scholz, S.

    2011-01-01

    about the filling behavior of different polymer melts. In this paper, a pressure sensor mounted inside a tool cavity was employed to analyse maximum cavity pressure, pressure increase rate during filling and pressure work. The influence of four mu IM parameters, melt temperature, mould temperature......Process monitoring of microinjection moulding (mu IM) is of crucial importance when analysing the effect of different parameter settings on the process and then in assessing its quality. Quality factors related to cavity pressure can provide valuable information about the process dynamics and also......, injection speed, and packing pressure on these three pressure-related process parameters was investigated. A design of experiment study was conducted by moulding a test part, a microfluidic component, in three different polymer materials, PP, ABS, and PC. The results show a similar process behavior for all...

  16. Helical instability in film blowing process: Analogy to buckling instability

    Science.gov (United States)

    Lee, Joo Sung; Kwon, Ilyoung; Jung, Hyun Wook; Hyun, Jae Chun

    2017-12-01

    The film blowing process is one of the most important polymer processing operations, widely used for producing bi-axially oriented film products in a single-step process. Among the instabilities observed in this film blowing process, i.e., draw resonance and helical motion occurring on the inflated film bubble, the helical instability is a unique phenomenon portraying the snake-like undulation motion of the bubble, having the period on the order of few seconds. This helical instability in the film blowing process is commonly found at the process conditions of a high blow-up ratio with too low a freezeline position and/or too high extrusion temperature. In this study, employing an analogy to the buckling instability for falling viscous threads, the compressive force caused by the pressure difference between inside and outside of the film bubble is introduced into the simulation model along with the scaling law derived from the force balance between viscous force and centripetal force of the film bubble. The simulation using this model reveals a close agreement with the experimental results of the film blowing process of polyethylene polymers such as low density polyethylene and linear low density polyethylene.

  17. OPTIMASI PROSES MESIN STRETCH BLOW MOULDING PADA BOTOL 600 ML DENGAN METODE RSM (RESPONSE SURFACE METHODOLOGY STUDI KASUS DI PT. UNIPLASTINDO INTERBUANA

    Directory of Open Access Journals (Sweden)

    Mochamad Mas'ud

    2017-04-01

    Full Text Available Pada proses produksi Aqua botol plastik 600 ml menggunakan mesin stretch blow moulding dengan sistem pneumatik, Pembuatan produk dengan menggunakan mesin ini memiliki faktor-faktor yang dapat mempengaruhi kualitas botol yang dihasilkan . Penyimpangan ukuran (pemerataan tebal botol dan kemiringan botol tidak sesuai dengan spesifikasi mengakibatkan botol dibagian pundak putih dan bergelang (shrinkage. Tujuan dari penelitian ini yaitu mengoptimalkan setting parameter mesin stretch blow moulding agar menghasilkan kualitas baik pada produk botol plastik 600 ml. Adapun variable(prediktor yang di pilih yaitu preblow (bar, preform temperature (, dan P1 point (mm, sedangkan respon yang dicari yaitu kemiringan minimal dan tebal maksimal. Metode yang di gunakan dalam penelitian ini yaitu menggunakan Response Surface Metodhology (RSM yang mana dalam perhitungannya menggunakan software minitab 16. Dengan menggunakan Box Behnken Design dan 3 level factorial di hasilkan run 15 percobaan. Berdasarkan hasil kondisi yang optimal parameter yaitu preblow sebesar 6,5 bar, preform temperature sebesar 114 , dan P1 Point sebesar 25 mm. Dengan setting sebesar tersebut akan menghasilkan respon tebal botol sebesar 0,1446 dan kemiringan botol sebesar 0,1875.

  18. Process Optimization for Injection Moulding of Passive Microwave Components

    DEFF Research Database (Denmark)

    Scholz, Steffen G.; Mueller, Tobias; Santos Machado, Leonardo

    2016-01-01

    The demand for micro components has increased during the last decade following the overall trend towards miniaturization. Injection moulding is the favoured technique for the mass manufacturing of micro components or larger parts with micro-structured areas due to its ability to cost effectively ...... algorithm for modelling, the influence of different moulding parameters on the final part quality was assessed. Firstly a process model and secondly a quality model has been calculated. The results shows that part quality can be controlled by monitoring characteristic numbers....

  19. Simulation of the Two Stages Stretch-Blow Molding Process: Infrared Heating and Blowing Modeling

    International Nuclear Information System (INIS)

    Bordival, M.; Schmidt, F. M.; Le Maoult, Y.; Velay, V.

    2007-01-01

    In the Stretch-Blow Molding (SBM) process, the temperature distribution of the reheated perform affects drastically the blowing kinematic, the bottle thickness distribution, as well as the orientation induced by stretching. Consequently, mechanical and optical properties of the final bottle are closely related to heating conditions. In order to predict the 3D temperature distribution of a rotating preform, numerical software using control-volume method has been developed. Since PET behaves like a semi-transparent medium, the radiative flux absorption was computed using Beer Lambert law. In a second step, 2D axi-symmetric simulations of the SBM have been developed using the finite element package ABAQUS registered . Temperature profiles through the preform wall thickness and along its length were computed and applied as initial condition. Air pressure inside the preform was not considered as an input variable, but was automatically computed using a thermodynamic model. The heat transfer coefficient applied between the mold and the polymer was also measured. Finally, the G'sell law was used for modeling PET behavior. For both heating and blowing stage simulations, a good agreement has been observed with experimental measurements. This work is part of the European project ''APT P ACK'' (Advanced knowledge of Polymer deformation for Tomorrow's PACKaging)

  20. Simulation of the Two Stages Stretch-Blow Molding Process: Infrared Heating and Blowing Modeling

    Science.gov (United States)

    Bordival, M.; Schmidt, F. M.; Le Maoult, Y.; Velay, V.

    2007-05-01

    In the Stretch-Blow Molding (SBM) process, the temperature distribution of the reheated perform affects drastically the blowing kinematic, the bottle thickness distribution, as well as the orientation induced by stretching. Consequently, mechanical and optical properties of the final bottle are closely related to heating conditions. In order to predict the 3D temperature distribution of a rotating preform, numerical software using control-volume method has been developed. Since PET behaves like a semi-transparent medium, the radiative flux absorption was computed using Beer Lambert law. In a second step, 2D axi-symmetric simulations of the SBM have been developed using the finite element package ABAQUS®. Temperature profiles through the preform wall thickness and along its length were computed and applied as initial condition. Air pressure inside the preform was not considered as an input variable, but was automatically computed using a thermodynamic model. The heat transfer coefficient applied between the mold and the polymer was also measured. Finally, the G'sell law was used for modeling PET behavior. For both heating and blowing stage simulations, a good agreement has been observed with experimental measurements. This work is part of the European project "APT_PACK" (Advanced knowledge of Polymer deformation for Tomorrow's PACKaging).

  1. Flow Dynamics of green sand in the DISAMATIC moulding process using Discrete element method (DEM)

    DEFF Research Database (Denmark)

    Hovad, Emil; Larsen, P.; Walther, Jens Honore

    2015-01-01

    casting process. Depending on the actual casting geometry the mould can be geometrically quite complex involving e.g. shadowing effects and this is directly reflected in the sand flow during the moulding process. In the present work a mould chamber with “ribs” at the walls is chosen as a baseline geometry...

  2. Moulded Pulp Manufacturing: Overview and Prospects for the Process Technology

    DEFF Research Database (Denmark)

    Didone, Mattia; Saxena, Prateek; Meijer, Ellen Brilhuis

    2017-01-01

    Eco-friendly packaging such as moulded pulp products have gained commercial importance in the recent years. However, it remains a greatly under-researched area, and there is an arising need to consolidate the best practices from research and industry in order to increase its implementation....... Moreover, based on the latest research in the field, an innovative drying technique that utilizes concepts derived from impulse drying is presented, and the implementation of this process technology is discussed....

  3. Simulation of mould filling process for composite skeleton castings

    OpenAIRE

    M. Dziuba; M. Cholewa

    2008-01-01

    In this work authors showed selected results of simulation and experimental studies on temperature distribution during solidification of skeleton casting and mould filling process. The aim of conducted simulations was the choice of thermal and geometrical parameters for the needs of designed calculations of the skeleton castings and the estimation of the guidelines for the technology of manufacturing. The subject of numerical simulation was the analysis of ability of filling the channels of c...

  4. Production of press moulds by plasma spray forming process

    International Nuclear Information System (INIS)

    Borisov, Y.; Myakota, I.; Polyakov, S.

    2001-01-01

    Plasma spray forming process for production of press moulds which are used for manufacture of articles from plastics was developed. The press moulds were produced by plasma spraying of Cu-Al-Fe-alloy powder on surface of a master model. The master models were made from non-metallic materials with heat resistance below 70 C (wood, gypsum etc). Double cooling system which provides for a control of surface model temperature and quenching conditions of sprayed material was designed. It made possible on the one hand to support model surface temperature below 70 C and on the other hand to provide for temperature conditions of martensite transformation in Cu-Al-system with a fixation of metastable ductile α + β 1 -phase. This allowed to decrease residual stresses in sprayed layer (up to 0,5-2,5 MPa), to increase microhardness of the coating material (up to 1200-1800 MPa) and its ductility (σ B = 70-105 MPa, δ = 6-12 %). This plasma spray forming process makes possible to spray thick layers (5-20 mm and more) without their cracking and deformation. The process is used for a production of press moulds which are applied in shoes industry, for fabrication of toys, souvenirs etc. (author)

  5. MOULDS THE PROCESSED BY ELECTRICAL EROSION

    Directory of Open Access Journals (Sweden)

    ANDREI TIRLA

    2014-12-01

    Full Text Available The phenomenon of electro material dislocation consists of two objects electrically conductive at a distance from one another and between which there is an electric potential difference. Suppose two objects (parts initially at distance and electric potential difference start to be close to each other. Distance that will pierce the dielectric (the environment in which the two parts are air, water, oil and will begin to show electric discharge between the two parts is called "" gap. "After electrical arcing, a certain amount of matter will be deployed in two parts. tampered If their arc will continue until the distance between the two parts will increase (due to displacement of matter. electro material processing this destructive phenomenon is optimized and exploited in constructively. Introducing two parts (part that is intended to be processed and the tool that will perform the processing - where cars thread wire or electrode in a car with massive electrode in a dielectric liquid (distilled water or some oil compound this phenomenon is amplified because the arc that occurs between the tool and work piece by local vaporization of material creates a bubble of gas.

  6. GTE blade injection moulding modeling and verification of models during process approbation

    Science.gov (United States)

    Stepanenko, I. S.; Khaimovich, A. I.

    2017-02-01

    The simulation model for filling the mould was developed using Moldex3D, and it was experimentally verified in order to perform further optimization calculations of the moulding process conditions. The method described in the article allows adjusting the finite-element model by minimizing the airfoil profile difference between the design and experimental melt motion front due to the differentiated change of power supplied to heating elements, which heat the injection mould in simulation. As a result of calibrating the injection mould for the gas-turbine engine blade, the mean difference between the design melt motion profile and the experimental airfoil profile of no more than 4% was achieved.

  7. On the performance of micro injection moulding process simulations of TPE micro rings

    DEFF Research Database (Denmark)

    Baruffi, Federico; Calaon, Matteo; Tosello, Guido

    , a case study based on the micro injection moulding process of thermoplastic elastomer (TPE) micro rings (volume: 1.5 mm3, mass: 2.2 mg) for sensors application is treated. Injection moulding process simulations using Autodesk Moldflow Insight 2016® were applied with the aim of accomplishing two main...

  8. Optimization of injection moulding process parameters in the ...

    African Journals Online (AJOL)

    In this study, optimal injection moulding conditions for minimum shrinkage during moulding of High Density Polyethylene (HDPE) were obtained by Taguchi method. The result showed that melting temperature of 190OC, injection pressure of 55 MPa, refilling pressure of 85 MPa and cooling time of 11 seconds gave ...

  9. Imulation of polymer forming processes - addressing industrial needs

    International Nuclear Information System (INIS)

    Thibault, F.; DiRaddo, R.

    2011-01-01

    The objective of this paper is to present the development of simulation and design optimization capabilities, for polymer forming processes, in the context of addressing industrial needs. Accomplishments generated from close to twenty years of research in this field, at the National Research Council (NRC), are presented. Polymer forming processes such as extrusion blow moulding, stretch blow moulding and thermoforming have been the focus of the work, yet the research is extendable to similar polymer forming operations such as micro-blow moulding, sheet blow moulding and composites stamping. The research considers material models, process sequence integration and design optimization, derivative processes and 3D finite elements with multi-body contact.

  10. Micro Injection Moulding High Accuracy Three-Dimensional Simulations and Process Control

    DEFF Research Database (Denmark)

    Tosello, Guido; Costa, F.S.; Hansen, Hans Nørgaard

    2011-01-01

    Data analysis and simulations of micro‐moulding experiments have been conducted. Micro moulding simulations have been executed by implementing in the software the actual processing conditions. Various aspects of the simulation set‐up have been considered in order to improve the simulation accurac...

  11. Effects of holding pressure and process temperatures on the mechanical properties of moulded metallic parts

    DEFF Research Database (Denmark)

    Islam, Aminul; Hansen, Hans Nørgaard; Esteves, N.M.

    2013-01-01

    Metal injection moulding is gaining more and more importance over the time and needs more research to be done to understand the sensitivity of process to different process parameters. The current paper makes an attempt to better understand the effects of holding pressure and process temperatures...... on the moulded metallic parts. Stainless steel 316L is used in the investigation to produce the specimen by metal injection moulding (MIM) and multiple analyses were carried out on samples produced with different combinations of holding pressure, mould temperature and melt temperature. Finally, the parts were...... characterized to investigate mechanical properties like density, ultimate tensile strength, shrinkage etc. The results are discussed in the paper. The main conclusion from this study is unlike plastic moulding, the tensile properties of MIM parts doesn’t vary based on the flow direction of the melt, and tensile...

  12. Flow Dynamics of green sand in the DISAMATIC moulding process using Discrete element method (DEM)

    International Nuclear Information System (INIS)

    Hovad, E; Walther, J H; Thorborg, J; Hattel, J H; Larsen, P

    2015-01-01

    The DISAMATIC casting process production of sand moulds is simulated with DEM (discrete element method). The main purpose is to simulate the dynamics of the flow of green sand, during the production of the sand mould with DEM. The sand shot is simulated, which is the first stage of the DISAMATIC casting process. Depending on the actual casting geometry the mould can be geometrically quite complex involving e.g. shadowing effects and this is directly reflected in the sand flow during the moulding process. In the present work a mould chamber with “ribs” at the walls is chosen as a baseline geometry to emulate some of these important conditions found in the real moulding process. The sand flow is simulated with the DEM and compared with corresponding video footages from the interior of the chamber during the moulding process. The effect of the rolling resistance and the static friction coefficient is analysed and discussed in relation to the experimental findings. (paper)

  13. Modeling of Flexible Polyurethane Foam Shrinkage for Bra Cup Moulding Process Control

    Directory of Open Access Journals (Sweden)

    Long Wu

    2018-04-01

    Full Text Available Nowadays, moulding technology has become a remarkable manufacturing process in the intimate apparel industry. Polyurethane (PU foam sheets are used to mould three-dimensional (3D seamless bra cups of various softness and shapes, which eliminate bulky seams and reduce production costs. However, it has been challenging to accurately and effectively control the moulding process and bra cup thickness. In this study, the theoretical mechanism of heat transfer and the thermal conductivity of PU foams are first examined. Experimental studies are carried out to investigate the changes in foam materials at various moulding conditions (viz., temperatures, and lengths of dwell time in terms of surface morphology and thickness by using electron and optical microscopy. Based on the theoretical and experimental investigations of the thermal conductivity of the foam materials, empirical equations of shrinkage ratio and thermal conduction of foam materials were established. A regression model to predict flexible PU foam shrinkage during the bra cup moulding process was formulated by using the Levenberg-Marquardt method of nonlinear least squares algorithm and verified for accuracy. This study therefore provides an effective approach that optimizes control of the bra cup moulding process and assures the ultimate quality and thickness of moulded foam cups.

  14. Simulation of mould filling process for composite skeleton castings

    Directory of Open Access Journals (Sweden)

    M. Dziuba

    2008-04-01

    Full Text Available In this work authors showed selected results of simulation and experimental studies on temperature distribution during solidification of skeleton casting and mould filling process. The aim of conducted simulations was the choice of thermal and geometrical parameters for the needs of designed calculations of the skeleton castings and the estimation of the guidelines for the technology of manufacturing. The subject of numerical simulation was the analysis of ability of filling the channels of core by liquid metal at estability technological parameters.. Below the assumptions and results of the initial simulated calculations are presented. The total number of the nodes in the casting was 1920 and of the connectors was 5280 what gave filling of 100% for the nodes and 99,56% for the connectors in the results of the simulation. Together it resulted as 99,78 % of filling the volume of the casting. The nodes and connectors were filled up to the 30 level of the casting in the simulation. The all connectors were filled up to the 25 level of the casting in the simulation. Starting from the 25 level individual connectors at the side surface of the casting weren’t filled up. The connectors weren’t supplied by multi-level getting system. The differences of filling the levels are little (maximally 5 per cent.

  15. Evaluation of optical functional surfaces on the injection moulding insert by micro milling process

    DEFF Research Database (Denmark)

    Li, Dongya; Davoudinejad, Ali; Zhang, Yang

    2017-01-01

    This study presents the optimization of micro milling process for manufacturing injection moulding inserts with an optical functionalsurface. The objective is the optimal surface functionality. Micro ridges were used as the microstructures to realize the function to generate contrast between...

  16. Melt state behaviour of PEEK and processing window interpretation for fast compression moulding process

    International Nuclear Information System (INIS)

    Bessard, Emeline; De Almeida, Olivier; Bernhart, Gerard

    2011-01-01

    Fast mould heating is nowadays possible by using induction technology for example with the Cage System registered developed by RocTool. It allows heating and cooling kinetics of about 100 deg. C per minute and new perspectives are thus possible to optimize the compression moulding process of long fibre reinforced thermoplastic composites. Indeed, a high forming temperature may favour polymer creep and so on composite consolidation. Nevertheless, the processing time of PEEK composite above melt temperature must be reduced to a few minutes due to the fast thermal degradation of the matrix. On the other hand, high cooling rates may have negative effect on matrix crystallinity. The proposed procedure consist in performing a few minutes isotherm around 300 deg. C during the fast cooling. It would favour a high degree of crystallinity of PEEK without extending the cycle time.

  17. Influence of the recycled material percentage on the rheological behaviour of HDPE for injection moulding process.

    Science.gov (United States)

    Javierre, C; Clavería, I; Ponz, L; Aísa, J; Fernández, A

    2007-01-01

    The amount of polymer material wasted during thermoplastic injection moulding is very high. It comes from both the feed system of the part, and parts necessary to set up the mould, as well as the scrap generated along the process due to quality problems. The residues are managed through polymer recycling that allows reuse of the materials in the manufacturing injection process. Recycling mills convert the parts into small pieces that are used as feed material for injection, by mixing the recycled feedstock in different percentages with raw material. This mixture of both raw and recycled material modifies material properties according to the percentage of recycled material introduced. Some of the properties affected by this modification are those related to rheologic behaviour, which strongly conditions the future injection moulding process. This paper analyzes the rheologic behaviour of material with different percentages of recycled material by means of a capillary rheometer, and evaluates the influence of the corresponding viscosity curves obtained on the injection moulding process, where small variations of parameters related to rheological behaviour, such as pressure or clamping force, can be critical to the viability and cost of the parts manufactured by injection moulding.

  18. A Mathematical Model for Reactions During Top-Blowing in the AOD Process: Validation and Results

    Science.gov (United States)

    Visuri, Ville-Valtteri; Järvinen, Mika; Kärnä, Aki; Sulasalmi, Petri; Heikkinen, Eetu-Pekka; Kupari, Pentti; Fabritius, Timo

    2017-06-01

    In earlier work, a fundamental mathematical model was proposed for side-blowing operation in the argon oxygen decarburization (AOD) process. In the preceding part "Derivation of the Model," a new mathematical model was proposed for reactions during top-blowing in the AOD process. In this model it was assumed that reactions occur simultaneously at the surface of the cavity caused by the gas jet and at the surface of the metal droplets ejected from the metal bath. This paper presents validation and preliminary results with twelve industrial heats. In the studied heats, the last combined-blowing stage was altered so that oxygen was introduced from the top lance only. Four heats were conducted using an oxygen-nitrogen mixture (1:1), while eight heats were conducted with pure oxygen. Simultaneously, nitrogen or argon gas was blown via tuyères in order to provide mixing that is comparable to regular practice. The measured carbon content varied from 0.4 to 0.5 wt pct before the studied stage to 0.1 to 0.2 wt pct after the studied stage. The results suggest that the model is capable of predicting changes in metal bath composition and temperature with a reasonably high degree of accuracy. The calculations indicate that the top slag may supply oxygen for decarburization during top-blowing. Furthermore, it is postulated that the metal droplets generated by the shear stress of top-blowing create a large mass exchange area, which plays an important role in enabling the high decarburization rates observed during top-blowing in the AOD process. The overall rate of decarburization attributable to top-blowing in the last combined-blowing stage was found to be limited by the mass transfer of dissolved carbon.

  19. Micro injection moulding process optimization of an ultra-small POM three-dimensional component

    DEFF Research Database (Denmark)

    Baruffi, Federico; Calaon, Matteo; Tosello, Guido

    Replication-based manufacturing processes are a cost effective method for producing complex and net-shaped components [1]. Micro injection moulding has a prominent place among them for its capability of accurately and precisely produce micro plastic parts in large production scale [2], [3......]. In this study, the optimization of the micro injection moulding process of an ultra-small (volume: 0.07 mm3; mass: 0.1 mg) three-dimensional Polyoxymethylene (POM) micro component for medical applications (see Figure 1) is presented. Preliminary experiments highlighted the need for venting channels in order...... with respect to design specifications, the flash areal size was utilized as quality indicator. A design of the experiments approach was carried out in order to study the effects of melt temperature, mould temperature, holding pressure and injection speed. For this task, a two-level full factorial design...

  20. Economic trade-offs of additive manufacturing integration in injection moulding process chain

    DEFF Research Database (Denmark)

    Charalambis, Alessandro; Kerbache, Laoucine; Tosello, Guido

    2017-01-01

    Additive Manufacturing has emerged as an innovative set of novel technologies capable of replacing established manufacturing processes due to fabrication of highly complex parts and its continuous improvements of efficiency and cost effectiveness. This study is based on the idea that through...... the creation of synergies between additive and conventional manufacturing technologies it is possible to achieve greater cost advantages and operational benefits than by substituting injection moulding with additive manufacturing. The analysis presented explores the cost advantages that can be secured when...... additive manufacturing is used to support the fabrication of mould inserts for the product development phase of the injection moulding process chain. This study shows that fabrication of soft tooling by mean of AM is economically convenient with a cost reduction between 80% and 90%. Break-even points...

  1. Influence of the Mould Cooling Process on the Quality and Properties of Aluminium Alloy

    Directory of Open Access Journals (Sweden)

    Viktorie Weiss

    2014-12-01

    Full Text Available The article deals with the effect on the quality of casting moulds (metal, bentonite mixture on the structure of the alloy AlZn5,5MgCu and selected mechanical properties of the alloy. The effect of foundry moulds can significantly affect formation and range of crystal segregation and the subsequent thermal process of homogenization which has an influence on the final quality of the alloy. The research focuses on the formation and range of crystal segregation and its removal with homogenization annealing, in which the observed influence of individual factors influencing the diffusion process and quality of the aluminium alloy.

  2. Improved Processing of Titanium Alloys by Metal Injection Moulding

    International Nuclear Information System (INIS)

    Sidambe, A T; Figueroa, I A; Todd, I; Hamilton, H

    2011-01-01

    The commercially pure (CP-Ti) and Ti6Al4V (Ti-64) powders with powder size of sub 45-micron were mixed with a water soluble binder consisting of a major fraction of Polyethylene Glycol (PEG), a minor fraction of Polymethylmethacrylate (PMMA) and some stearic acid as surfactant. The pelletised mix was injection-moulded into standard tensile bar specimens and then subjected solvent debinding by water leaching and thermal debinding in an argon atmosphere. The titanium compacts were then subjected to sintering studies using the Taguchi method. The results of the oxygen impurity levels of the sintered parts are presented in this paper. Titanium parts conforming to Grade 2 requirements were achieved for CP-Ti whilst those conforming to Grade 5 were achieved for Ti-64.

  3. The Influence of the Content of Furfuryl Alcohol Monomer on the Process of Moulding Sand's Thermal Destruction

    Directory of Open Access Journals (Sweden)

    Dobosz St. M.

    2014-10-01

    Full Text Available The article discusses the issue of the influence of furfuryl alcohol content in resin binders on properties of moulding sand at elevated temperature. Reducing the share of this component - due to the requirements of the European Union regarding its toxicity - may cause a decrease in temperature of moulding sands’ destruction and, consequently, the thermal deformation of moulds and the creation of many casting defects. The study examined the impact of the furfuryl alcohol content of the thermal destruction processes and on the strength of the moulding sand at an ambient temperature and the tendency to thermal deformation.

  4. Effect of process parameters on flow length and flash formation in injection moulding of high aspect ratio polymeric micro features

    DEFF Research Database (Denmark)

    Eladl, Abdelkhalik; Mostafa, Rania; Islam, Aminul

    2018-01-01

    This paper reports an investigation of the effects of process parameters on the quality characteristics of polymeric parts produced by micro injection moulding (µIM) with two different materials. Four injection moulding process parameters (injection velocity, holding pressure, melt temperature an...

  5. Study of process parameters effect on the filling phase of micro injection moulding using weld lines as flow markers

    DEFF Research Database (Denmark)

    Tosello, Guido; Gava, Alberto; Hansen, Hans Nørgaard

    2010-01-01

    , the relationships between the filling pattern and the different process parameter settings have to be established. In this paper, a novel approach based on the use of weld lines as flow markers to trace the development of the flow front during the filling is proposed. The effects on the filling stage of process......Micro-injection moulding (micro-moulding) is a process which enables the mass production of polymer microproducts. In order to produce high-quality injection moulded micro-parts, a crucial aspect to be fully understood and optimised is the filling of the cavity by the molten polymer. As a result...... manufactured by micro-electrodischarge machining. A commercially available polystyrene grade polymer has been moulded using a high-speed injection moulding machine. The design of experiment technique was employed to determine the effect of the process parameters on the filling phase of the micro...

  6. Effects of moulds on the safety and processing quality of Triticum aestivum

    Directory of Open Access Journals (Sweden)

    Šarić Marija D.

    2008-01-01

    Full Text Available Wheat and wheat products are frequently subjected to mould infestations. Many of them are potential producers of various mycotoxins. Some of the consequences, due to the infestations by genus Fusarium and Alternaria, are mostly: yield loss, decrease of biological and technological quality, and unacceptable quality of infected kernels for the production and processing into human food because of the possible presence of mycotoxins. It is unknown whether and how the contaminated grains are distributed during milling into various flour streams and finished products. Wholegrain flours and related products contain all anatomic parts of kernels, including mycotoxins. It is a known fact that mycotoxins are resistant to thermal degradation, so they do not loose their toxicity during processing. Moulds from genus Fusarium spp. and Alternaria spp. synthesize mycotoxins, mostly zearalenon and ochratoxin A. The aim of the investigation was to examine mould contamination of wheat grain, as well as to identify the isolated species, especially those capable of producing toxins, and to determine their impact on technological quality, safety and sanitary condition of wheat. Six varieties of wheat, contaminated with moulds, were investigated. Each sample was separated manually into four fractions: sound kernels, black germ kernels, kernels infected slightly and those infected severely with Fusarium spp.

  7. The development of thermoplastic fibre based reinforcements for the rotational moulding process

    Science.gov (United States)

    Alemán, D. N. Castellanos; McCourt, M.; Kearns, M. P.; Martin, P. J.; Butterfield, J.

    2018-05-01

    Rotational moulding is a method used to produce hollow plastic parts through the heating, melting and cooling of polymer powder within a metal mould. A wide range of products are made using this process, such as fluid containment tanks, boats, light weight vehicle bodies and marine buoys. Rotomoulded composites using thermoplastic fibres are of increasing interest to the industry, as they have the potential to significantly improve impact strength, whilst reducing part weight, resulting in a structure that is 100% recyclable compared to a traditional composite. A series of self-reinforced thermoplastic weaves can be used to produce a number of composite structures using the rotational moulding process. This work outlines the improvements obtained from the range of rotomoulded composites structures, as well as preforms that could be used in future rotational moulding work. Characteristics of self-reinforced materials were exploited with the aim of increasing the mechanical properties, preserving the weaves and increasing the nature of the material adhesion. Addition of the fabrics in the cooling stage was shown to be of great interest as this avoided exposure of the material to the peak temperature, which may affect the integrity of the fabric. Placing the weave during cooling was useful as the material could receive the maximum amount of tensile force during the impact test. A total of nine diverse types of compounds were manufactured and tested, with seven of the impact tests showing an increase in strength greater than 50%.

  8. Assessment Method of Overheating Degree of a Spent Moulding Sand with Organic Binder, After the Casting Process

    Directory of Open Access Journals (Sweden)

    Dańko R.

    2013-06-01

    Full Text Available A proper management of sand grains of moulding sands requires knowing basic properties of the spent matrix after casting knocking out. This information is essential from the point of view of the proper performing the matrix recycling process and preparing moulding sands with reclaimed materials. The most important parameter informing on the matrix quality - in case of moulding sands with organic binders after casting knocking out - is their ignition loss. The methodology of estimating ignition loss of spent moulding sands with organic binder - after casting knocking out - developed in AGH, is presented in the paper. This method applies the simulation MAGMA software, allowing to determine this moulding sand parameter already at the stage of the production preparation.

  9. Mathematical model of whole-process calculation for bottom-blowing copper smelting

    Science.gov (United States)

    Li, Ming-zhou; Zhou, Jie-min; Tong, Chang-ren; Zhang, Wen-hai; Li, He-song

    2017-11-01

    The distribution law of materials in smelting products is key to cost accounting and contaminant control. Regardless, the distribution law is difficult to determine quickly and accurately by mere sampling and analysis. Mathematical models for material and heat balance in bottom-blowing smelting, converting, anode furnace refining, and electrolytic refining were established based on the principles of material (element) conservation, energy conservation, and control index constraint in copper bottom-blowing smelting. Simulation of the entire process of bottom-blowing copper smelting was established using a self-developed MetCal software platform. A whole-process simulation for an enterprise in China was then conducted. Results indicated that the quantity and composition information of unknown materials, as well as heat balance information, can be quickly calculated using the model. Comparison of production data revealed that the model can basically reflect the distribution law of the materials in bottom-blowing copper smelting. This finding provides theoretical guidance for mastering the performance of the entire process.

  10. Dehydration of moulding sand in simulated casting process examined with neutron radiography

    Energy Technology Data Exchange (ETDEWEB)

    Schillinger, B., E-mail: Burkhard.Schillinger@frm2.tum.de [Technische Universitaet Muenchen, FRM II and Faculty for Physics E21, Lichtenbergstr. 1, 85748 Garching (Germany); Calzada, E. [Technische Universitaet Muenchen, FRM II and Faculty for Physics E21, Lichtenbergstr. 1, 85748 Garching (Germany); Eulenkamp, C.; Jordan, G.; Schmahl, W.W. [Ludwig-Maximilians-Universitaet Muenchen, Department fuer Geo- und Umweltwissenschaften, Sektion Kristallographie, Theresienstr. 41, 80333 Muenchen (Germany)

    2011-09-21

    Natural bentonites are an important material in the casting industry. Smectites as the main component of bentonites plasticize and stabilise sand moulds. Pore water as well as interlayer water within the smectites are lost as a function of time, location and temperature. Although rehydration of the smectites should be a reversible process, the industrially dehydrated smectites lose their capability to reabsorb water. This limits the number of possible process cycles of the mould material. A full understanding of the dehydration process would help to optimise the amount of fresh material to be added and thus save resources. A simulated metal casting was investigated with neutron radiography at the ANTARES neutron imaging facility of the FRM II reactor of Technische Universitaet Muenchen, Germany.

  11. Simulative design and process optimization of the two-stage stretch-blow molding process

    Energy Technology Data Exchange (ETDEWEB)

    Hopmann, Ch.; Rasche, S.; Windeck, C. [Institute of Plastics Processing at RWTH Aachen University (IKV) Pontstraße 49, 52062 Aachen (Germany)

    2015-05-22

    The total production costs of PET bottles are significantly affected by the costs of raw material. Approximately 70 % of the total costs are spent for the raw material. Therefore, stretch-blow molding industry intends to reduce the total production costs by an optimized material efficiency. However, there is often a trade-off between an optimized material efficiency and required product properties. Due to a multitude of complex boundary conditions, the design process of new stretch-blow molded products is still a challenging task and is often based on empirical knowledge. Application of current CAE-tools supports the design process by reducing development time and costs. This paper describes an approach to determine optimized preform geometry and corresponding process parameters iteratively. The wall thickness distribution and the local stretch ratios of the blown bottle are calculated in a three-dimensional process simulation. Thereby, the wall thickness distribution is correlated with an objective function and preform geometry as well as process parameters are varied by an optimization algorithm. Taking into account the correlation between material usage, process history and resulting product properties, integrative coupled simulation steps, e.g. structural analyses or barrier simulations, are performed. The approach is applied on a 0.5 liter PET bottle of Krones AG, Neutraubling, Germany. The investigations point out that the design process can be supported by applying this simulative optimization approach. In an optimization study the total bottle weight is reduced from 18.5 g to 15.5 g. The validation of the computed results is in progress.

  12. Simulative design and process optimization of the two-stage stretch-blow molding process

    International Nuclear Information System (INIS)

    Hopmann, Ch.; Rasche, S.; Windeck, C.

    2015-01-01

    The total production costs of PET bottles are significantly affected by the costs of raw material. Approximately 70 % of the total costs are spent for the raw material. Therefore, stretch-blow molding industry intends to reduce the total production costs by an optimized material efficiency. However, there is often a trade-off between an optimized material efficiency and required product properties. Due to a multitude of complex boundary conditions, the design process of new stretch-blow molded products is still a challenging task and is often based on empirical knowledge. Application of current CAE-tools supports the design process by reducing development time and costs. This paper describes an approach to determine optimized preform geometry and corresponding process parameters iteratively. The wall thickness distribution and the local stretch ratios of the blown bottle are calculated in a three-dimensional process simulation. Thereby, the wall thickness distribution is correlated with an objective function and preform geometry as well as process parameters are varied by an optimization algorithm. Taking into account the correlation between material usage, process history and resulting product properties, integrative coupled simulation steps, e.g. structural analyses or barrier simulations, are performed. The approach is applied on a 0.5 liter PET bottle of Krones AG, Neutraubling, Germany. The investigations point out that the design process can be supported by applying this simulative optimization approach. In an optimization study the total bottle weight is reduced from 18.5 g to 15.5 g. The validation of the computed results is in progress

  13. Micro injection moulding process validation for high precision manufacture of thermoplastic elastomer micro suspension rings

    DEFF Research Database (Denmark)

    Calaon, M.; Tosello, G.; Elsborg Hansen, R.

    Micro injection moulding (μIM) is one of the most suitable micro manufacturing processes for flexible mass-production of multi-material functional micro components. The technology was employed in this research used to produce thermoplastic elastomer (TPE) micro suspension rings identified...... main μIM process parameters (melt temperature, injection speed, packing pressure) using the Design of Experiment statistical technique. Measurements results demonstrated the importance of calibrating mould´s master geometries to ensure correct part production and effective quality conformance...... on the frequency in order to improve the signal quality and assure acoustic reproduction fidelity. Production quality of the TPE rings drastically influence the product functionality. In the present study, a procedure for μIM TPE micro rings production optimization has been established. The procedure entail using...

  14. Effect of Process Parameters on Flow Length and Flash Formation in Injection Moulding of High Aspect Ratio Polymeric Micro Features

    Directory of Open Access Journals (Sweden)

    Abdelkhalik Eladl

    2018-01-01

    Full Text Available This paper reports an investigation of the effects of process parameters on the quality characteristics of polymeric parts produced by micro injection moulding (μIM with two different materials. Four injection moulding process parameters (injection velocity, holding pressure, melt temperature and mould temperature were investigated using Polypropylene (PP and Acrylonitrile Butadiene Styrene (ABS. Three key characteristics of the mouldings were evaluated with respect to process settings and the material employed: part mass, flow length and flash formation. The experimentation employs a test part with four micro fingers with different aspect ratios (from 21 up to 150 and was carried out according to the Design of Experiments (DOE statistical technique. The results show that holding pressure and injection velocity are the most influential parameters on part mass with a direct effect for both materials. Both parameters have a similar effect on flow length for both PP and ABS at all aspect ratios and have higher effects as the feature thickness decreased below 300 μm. The study shows that for the investigated materials the injection speed and packing pressure were the most influential parameters for increasing the amount of flash formation, with relative effects consistent for both materials. Higher melt and mould temperatures settings were less influential parameters for increasing the flash amount when moulding with both materials. Of the two investigated materials, PP was the one exhibiting more flash formation as compared with ABS, when corresponding injection moulding parameters settings for both materials were considered.

  15. The Impact of Microwave Penetration Depth on the Process of Heating the Moulding Sand with Sodium Silicate

    Directory of Open Access Journals (Sweden)

    Nowak D.

    2017-12-01

    Full Text Available This paper presents the impact of microwave penetration depth on the process of heating the moulding sand with sodium silicate. For each material it is affected by: the wavelength in vacuum and the real and imaginary components of the relative complex electrical permittivity εr for a selected measurement frequency. Since the components are not constant values and they change depending on the electrical parameters of materials and the frequency of the electromagnetic wave, it is indispensable to carry out laboratory measurements to determine them. Moreover, the electrical parameters of materials are also affected by: temperature, packing degree, humidity and conductivity. The measurements of the dielectric properties of moulding sand with sodium silicate was carried out using the perturbation method on a stand of waveguide resonance cavity. The real and imaginary components of the relative complex electrical permittivity was determined for moulding sand at various contents of sodium silicate and at various packing degrees of the samples. On the basis of the results the microwave penetration depth of moulding sand with sodium silicate was established. Relative literature contains no such data that would be essential to predicting an effective process of microwave heating of moulding sand with sodium silicate. Both the packing degree and the amount of sodium silicate in moulding sand turned out to affect the penetration depth, which directly translates into microwave power density distribution in the process of microwave heating of moulding sand with sodium silicate.

  16. Cycle Time Optimization of Chamomile Package 120 MI Product at Blow Molding Process

    Directory of Open Access Journals (Sweden)

    Yuni Hermawan

    2012-11-01

    Full Text Available Chamomile is a package which is applied for cosmetic. In industry this package is being processed by blow molding. Thereare many parameters that influence cycle time during production; in this project only three of them were varied, i.e. blowingpressure, blowing time and stopping time. Each parameter is determined three chosen level. Middle level is taken fromstandard setting of machining which is being used by industry. Top and bottom level is randomized. Three stopping time are0.1, 0.55, and 1.0 second. Blowing time are 10.5, 11.5 and 12.5 second. Where as, blowing pressures is 4, 5 and 6 bar.Combination of among levels is based on Box Behnken design. Those three parameters are called variable process. In theother hand, variable responses are cycle time and net weight. Each combination is replicated 5 times and then averaged. Thedata then is processed by using Minitab version 14th. Square regression of the model for cycle time is ?CT = 21,1300 - 0,0912X1 + 0,2000 X2 + 0,6313 X3 + 0,6100 X12 + 0,6975 X22 – 0,1000 X1 X2 – 0,1725 X1 X3 + 0,1100 X2 X3 and Net = 19,2933 –0,0088 X1 + 0,0175 X2 + 0,0712 X3 + 0,0133 X 21 + 0.0158 X22- 0.0217 X 23 + 0.0125 X1X2 - 0,0150 X1 X3 for product netweight. Where X1 is blowing pressure, X2 is blowing time and X3 is stopping time.The model developed then tested by lack offit testing, variance by ANOVA and R square. Second stage of model testing is residual test. Three tests are carry out, i.e.identically test and independency test and normality. Optimization of both values, cycle time and net weight, are searched byResponse Surface Method. By the method it is found that the optimum condition of cycle time is 20.5 seconds and net weightis 19.19 grams. The optimum condition is achieved when stopping is 0.1 second, blowing time 11.35 second and blowingpressure 5.1 bars.

  17. Process chains for the manufacturing of moulded interconnect devices

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

    2009-01-01

    process chains for the manufacturing of MIDs. This paper presents a comparison among the MID manufacturing process chains, and it presents experimental results based on two of the most industrially adapted processes. Experiments with two-component (2k) injection molding and subsequent selective......) process show that the success of the process is heavily dependant on the choice of material. It presents how the surface topographies are varied as a function of laser type and material choice. The amount of seed metal particles in the plastic material is a crucial factor that controls laser...

  18. Characterization of moulds associated with processed garri stored ...

    African Journals Online (AJOL)

    Ogbonna Innocent Okonkwo

    2014-01-29

    Jan 29, 2014 ... ration and spoilage of garri are major cause of food borne illnesses and threat to public health. However, some unhygienic practices involved in production, processing of cassava to garri and post processing handling such as spreading on the floor and mats after frying, displaying in. *Corresponding author ...

  19. Integrating measuring uncertainty of tactile and optical coordinate measuring machines in the process capability assessment of micro injection moulding

    DEFF Research Database (Denmark)

    Tosello, Guido; Hansen, Hans Nørgaard; Gasparin, Stefania

    2010-01-01

    Process capability of micro injection moulding was investigated in this paper by calculating the Cp and Cpk statistics. Uncertainty of both optical and tactile measuring systems employed in the quality control of micro injection moulded products was assessed and compared with the specified...... tolerances. Limits in terms of manufacturing process capability as well as of suitability of such measuring systems when employed for micro production inspection were quantitatively determined....

  20. Advancements on the simulation of the micro injection moulding process

    DEFF Research Database (Denmark)

    Marhöfer, David Maximilian; Tosello, Guido; Hansen, Hans Nørgaard

    2013-01-01

    injection molding, because they are developed for macro plastic parts and they are therefore limited in the capability of modeling the polymer flow in micro cavities properly. However, new opportunities for improved accuracy have opened up due to current developments of the simulation technology. Hence, new......Process simulations are applied in micro injection molding with the same purpose as in conventional injection molding: aiming at optimization and support of the design of mold, inserts, plastic products, and the process itself. Available software packages are however not well suited for micro...

  1. Effect of processing conditions on shrinkage in injection moulding

    NARCIS (Netherlands)

    Jansen, K.M.B.; van Dijk, D.J.; Husselman, M.H.

    1998-01-01

    A systematic study on the effect of processing conditions on mold shrinkage was undertaken for seven common thermoplastic polymers. It turned out that the holding pressure was always the key parameter. The effect of the melt temperature is slightly less important. Injection velocity and mold

  2. Cavity prediction in sand mould production applying the DISAMATIC process

    DEFF Research Database (Denmark)

    Hovad, Emil; Larsen, Per; Spangenberg, Jon

    2017-01-01

    The sand shot in the DISAMATIC process is simulated by the discrete element method (DEM) taking into account the influence and coupling of the airflow with computational fluid dynamics (CFD). The DEM model is calibrated by a ring shear test, a sand pile experiment and a slump test. Subsequently...

  3. Parameters of the Two-Phase Sand-Air Stream in the Blowing Process

    Directory of Open Access Journals (Sweden)

    Danko J.

    2012-12-01

    Full Text Available Theoretical problems concerning the determination of work parameters of the two-phase sand-air stream in the cores making process by blowing methods as well as experimental methods of determination of the main and auxiliary parameters of this process decisive on the cores quality assessed by the value and distribution of their apparent density are presented in the paper. In addition the results of visualisations of the core-box filling with the sand-air stream, from the blowing chamber, obtained by the process filming by means of the quick-action camera are presented in the paper and compared with the results of simulation calculations with the application of the ProCast software.

  4. Cycle time improvement for plastic injection moulding process by sub groove modification in conformal cooling channel

    Science.gov (United States)

    Kamarudin, K.; Wahab, M. S.; Batcha, M. F. M.; Shayfull, Z.; Raus, A. A.; Ahmed, Aqeel

    2017-09-01

    Mould designers have been struggling for the improvement of the cooling system performance, despite the fact that the cooling system complexity is physically limited by the fabrication capability of the conventional tooling methods. However, the growth of Solid Free Form Technology (SFF) allow the mould designer to develop more than just a regular conformal cooling channel. Numerous researchers demonstrate that conformal cooling channel was tremendously given significant result in the improvement of productivity and quality in the plastic injection moulding process. This paper presents the research work that applies the passive enhancement method in square shape cooling channel to enhance the efficiency of cooling performance by adding the sub groove to the cooling channel itself. Previous design that uses square shape cooling channel was improved by adding various numbers of sub groove to meet the best sub groove design that able reduced the cooling time. The effect of sub groove design on cooling time was investigated by Autodesk Modlflow Insight software. The simulation results showed that the various sub groove designs give different values to ejection time. The Design 7 showed the lowest value of ejection time with 24.3% increment. The addition of sub groove significantly increased a coolant velocity and a rate of heat transfer from molten plastic to coolant.

  5. Optimisation of multi-layer rotationally moulded foamed structures

    Science.gov (United States)

    Pritchard, A. J.; McCourt, M. P.; Kearns, M. P.; Martin, P. J.; Cunningham, E.

    2018-05-01

    Multi-layer skin-foam and skin-foam-skin sandwich constructions are of increasing interest in the rotational moulding process for two reasons. Firstly, multi-layer constructions can improve the thermal insulation properties of a part. Secondly, foamed polyethylene sandwiched between solid polyethylene skins can increase the mechanical properties of rotationally moulded structural components, in particular increasing flexural properties and impact strength (IS). The processing of multiple layers of polyethylene and polyethylene foam presents unique challenges such as the control of chemical blowing agent decomposition temperature, and the optimisation of cooling rates to prevent destruction of the foam core; therefore, precise temperature control is paramount to success. Long cooling cycle times are associated with the creation of multi-layer foam parts due to their insulative nature; consequently, often making the costs of production prohibitive. Devices such as Rotocooler®, a rapid internal mould water spray cooling system, have been shown to have the potential to significantly decrease cooling times in rotational moulding. It is essential to monitor and control such devices to minimise the warpage associated with the rapid cooling of a moulding from only one side. The work presented here demonstrates the use of threaded thermocouples to monitor the polymer melt in multi-layer sandwich constructions, in order to analyse the cooling cycle of multi-layer foamed structures. A series of polyethylene skin-foam test mouldings were produced, and the effect of cooling medium on foam characteristics, mechanical properties, and process cycle time were investigated. Cooling cycle time reductions of 45%, 26%, and 29% were found for increasing (1%, 2%, and 3%) chemical blowing agent (CBA) amount when using internal water cooling technology from ˜123°C compared with forced air cooling (FAC). Subsequently, a reduction of IS for the same skin-foam parts was found to be 1%, 4

  6. Criteria for an advanced assessment of quality of moulding sands with organic binders and reclamation process products

    Directory of Open Access Journals (Sweden)

    R. Dańko

    2013-05-01

    Full Text Available Reclamation of used moulding and core sands has been defined as a treatment of waste moulding refractory materials, enabling a recovery of at least one of the components having properties similar to those of the fresh component, and reuse for production of casting moulds and cores. However, at present, there is a lack of a reclaimed material assessment index, which could be applied to each type of moulding sand and reclaim. Modern investigation methods and equipment for the estimation of the quality of the moulding sands matrices with organic binders, in their circulation process, are presented in this paper. These methods, utilizing the special equipment combined with the author’s investigation methods developed in the Faculty of Foundry Engineering, AGH - University of Science and Technology, allow the better estimation of the matrix quality both in an aspect of its application as a fresh sand substitute in the preparation of moulding sands, and also with regard to the environmental protection. The most important criteria for the technological assessment of the reclaimed materials and the quality of sands with organic binders are presented in this paper.

  7. Paraffin wax removal from metal injection moulded cocrmo alloy compact by solvent debinding process

    Science.gov (United States)

    Dandang, N. A. N.; Harun, W. S. W.; Khalil, N. Z.; Ahmad, A. H.; Romlay, F. R. M.; Johari, N. A.

    2017-10-01

    One of the most crucial and time consuming phase in metal injection moulding (MIM) process is “debinding”. These days, in metal injection moulding process, they had recounted that first debinding practice was depend on thermal binder degradation, which demanding more than 200 hours for complete removal of binder. Fortunately, these days world had introduced multi-stage debinding techniques to simplified the debinding time process. This research study variables for solvent debinding which are temperature and soaking time for samples made by MIM CoCrMo powder. Since wax as the key principal in the binder origination, paraffin wax will be removed together with stearic acid from the green bodies. Then, debinding process is conducted at 50, 60 and 70°C for 30-240 minutes. It is carried out in n-heptane solution. Percentage weight loss of the binder were measured. Lastly, scanning electron microscope (SEM) analysis and visual inspection were observed for the surface of brown compact. From the results, samples debound at 70°C exhibited a significant amount of binder loss; nevertheless, sample collapse, brittle surface and cracks were detected. But, at 60°C temperature and time of 4 hours proven finest results as it shows sufficient binder loss, nonappearance of surface cracks and easy to handle. Overall, binder loss is directly related to solvent debinding temperature and time.

  8. Treatment of reactive process wastewater with high-level ammonia by blow-off method

    International Nuclear Information System (INIS)

    Chen Xiaotong; Quan Ying; Wang Yang; Fu Genna; Liu Bing; Tang Yaping

    2012-01-01

    The ceramic UO 2 kernels for nuclear fuel elements of high temperature gas cooled reactors were prepared through sol-gel process with uranyl nitrate, which produces process wastewater containing high-level ammonia and uranium. The blow-off method on a bench scale was investigated to remove ammonia from reactive wastewater. Under the optimized operating conditions, the ammonia can be removed by more than 95%, with little reactive uranium distilled. The effects of pH, heating temperature and stripping time were studied. Static tests with ion-exchange resin indicate that ammonia removal treatment increases uranium accumulation in anion exchange resin. (authors)

  9. Asking 'why' from a distance facilitates emotional processing: a reanalysis of Wimalaweera and Moulds (2008).

    Science.gov (United States)

    Ayduk, Ozlem; Kross, Ethan

    2009-01-01

    Wimalaweera and Moulds [Wimalaweera, S. W., & Moulds, M. L. (2008). Processing memories of anger-eliciting events: the effect of asking 'why' from a distance. Behaviour Research and Therapy, 46, 402-409] reported a failure to replicate previous findings demonstrating the effectiveness of analyzing anger-related experiences from a self-distanced perspective for reducing negative affect in the short-term (Ayduk, O., & Kross, E. (2008). [Enhancing the pace of recovery: self-distanced-analysis of negative experiences reduces blood pressure reactivity. Psychological Science, 9(3), 229-231; Kross, E., Ayduk, O., & Mischel, W. (2005). When asking "why" does not hurt. Psychological Science, 16, 709-715.] and facilitating adaptive emotional processing over time [Kross, E., & Ayduk, O. (2008). Facilitating adaptive emotional analysis: distinguishing distanced-analysis of depressive experiences from immersed-analysis and distraction. Personality and Social Psychology Bulletin]. A reanalysis of their data that takes into account effect sizes and participants' scores on the avoidance subscale of the Impact of Events Scale, which were not reported in the original write-up, contradict this and a number of other conclusions reported in their article. In this article, we review the key findings that emerged from this reanalysis.

  10. Micro-Injection Moulding In-Line Quality Assurance Based on Product and Process Fingerprints

    DEFF Research Database (Denmark)

    Baruffi, Federico; Calaon, Matteo; Tosello, Guido

    2018-01-01

    significant dimensional features of the micro part were measured using a focus variation microscope. Their dependency on the variation of µIM process parameters was studied with a Design of Experiments (DoE) statistical approach. A correlation study allowed the identification of the product fingerprint, i...... of the study showed that the dimensional quality of the micro component could be effectively controlled in-line by combining the two fingerprints, thus opening the door for future µIM in-line process optimization and quality assessment.......Micro-injection moulding (μIM) is a replication-based process enabling the cost-effective production of complex and net-shaped miniaturized plastic components. The micro-scaled size of such parts poses great challenges in assessing their dimensional quality and often leads to time...

  11. Yttria coating on quartz mould inner surface for fabrication of metal fuel slug using injection casting process

    International Nuclear Information System (INIS)

    Vinod, A.V.; Hemanth Kumar, S.; Manivannan, A.; Muralidaran, P.; Anthonysamy, S.; Sudha, R.

    2016-01-01

    Quartz moulds are used for casting metal alloy of U-Zr slugs by injection casting process. Ceramic (Y_2O_3) coating on inner surface of the quartz mould is provided to avoid silica contamination in the fuel slugs during casting. Experiments were carried out to standardise the coating process and optimising various parameters such as particle size of Y_2O_3, choice of suitable binder, method for application of coating, drying and sintering at high temperature to ensure uniformity and strength of coating. Required Coating thickness of ∼40 μm was achieved on a quartz mould of inner diameter of 4.98±0.01mm. Experimental procedure for coating on inner surface of the quartz tubes using yttrium oxide is described in this work. (author)

  12. Investigations of physicochemical properties of dusts generated in mechanical reclamation process of spent moulding sands with alkaline resins

    Directory of Open Access Journals (Sweden)

    R. Dańko

    2014-03-01

    Full Text Available Mechanical reclamation processes of spent moulding sands generate large amounts of post-reclamation dusts mainly containing rubbed spent binding agents and quartz dusts. The amount of post-reclamation dusts, depending in the reclamation system efficiency and the reclaim dedusting system, can reach 5%-10% in relation to the total reclaimed spent moulding sand. The proper utilization of such material is a big problem facing foundries these days. This study presents the results of investigations of physicochemical properties of post- reclamation dusts. All tested dusts originated from various Polish cast steel plants applying the mechanical reclamation process of moulding sands with alkaline resins, obtained from different producers. Different dusts, delivered from foundries, were tested to determine their chemical composition, granular characterization, physicochemical and energetic properties. Presented results confirmed assumptions that it is possible to utilize dusts generated during mechanical reclamation of used sands with organic resins as a source of energy.

  13. Validation Studies of Temperature Distribution and Mould Filling Process for Composite Skeleton Castings

    Directory of Open Access Journals (Sweden)

    M. Cholewa

    2007-07-01

    Full Text Available In this work authors showed selected results of simulation and experimental studies on temperature distribution during solidification of composite skeleton casting and mould filling process (Fig. 4, 5, 6. The basic subject of the computer simulation was the analysis of ability of metal to fill the channels creating the skeleton shape and prepared in form of a core. Analysis of filling for each consecutive levels of the skeleton casting was conducted for simulation results and real casting. The skeleton casting was manufactured according to proposed technology (Fig. 5. Number of fully filled nodes in simulation was higher than obtained in experimental studies. It was observed in the experiment, that metal during pouring did not flow through the whole channel section, what enabled possibilities of reducing the channel section and pointed out the necessity of local pressure increase.

  14. Parameters of the Two-Phase Sand-Air Stream in the Blowing Process

    Directory of Open Access Journals (Sweden)

    J. Danko

    2012-12-01

    Full Text Available Theoretical problems concerning the determination of work parameters of the two-phase sand-air stream in the cores making process byblowing methods as well as experimental methods of determination of the main and auxiliary parameters of this process decisive on thecores quality assessed by the value and distribution of their apparent density are presented in the paper. In addition the results of visualisations of the core-box filling with the sand-air stream, from the blowing chamber, obtained by the process filming by means of the quick-action camera are presented in the paper and compared with the results of simulation calculations with the application of the ProCast software.

  15. Plaster: its influence on the behaviour of mould surface in the gluing process

    International Nuclear Information System (INIS)

    Jordao, M.A.P.; Goulart, E.P.; Souza, D.D.D. de; Kiyohara, P.K.

    1989-01-01

    Plaster is an important auxiliary raw material in ceramics, but the industry in Brazil use to give litle importance to its properties. The IPT Ceramic Department initiated studies to upgrade local knowledge on this material. In this paper, the following already studied topics are presented. Characterization of α and β plaster powder, by X-ray diffraction, optical and scanning electron microscopy, specific gravity and surface are (BET). Influence of the plaster/water ratio on the mould characteristics by X-ray diffraction, scanning electron microscopy, porosity and permeability. Behavior of the plaster mould surface against the moulded surface after several aluminum oxide splip castings by scanning electron microscopy [pt

  16. Numerical simulation of mould filling process for pressure plate and valve handle in LFC

    Directory of Open Access Journals (Sweden)

    Jiang Junxia

    2010-11-01

    Full Text Available In lost foam casting (LFC, the distribution of polymer beads during the bead filling process is not uniform, and the collision between polymer beads determines the distribution of two-phase flow of gas and solid. The interaction between the gas and solid phases reveals as coupling effect of the force that gas exerts on particles or vice versa, or that among particles. The gas-solid flow in filling process is nonlinearity, which makes the coupling effect an essential point to carry out a simulation properly. Therefore, information of each particle’s motion is important for acquiring the law of filling process. In bead filling process, compressed air is pressed into mold cavity, and discharged from gas vent, creating a pressure difference between outer and inner space near the gas vent. This pressure difference directly changes the spatial distribution and motion trace of gas and solid phases. In this paper, Discrete Element Method (DEM and Computational Fluid Dynamics (CFD are employed to simulate the fluid dynamic character based on Newton’s Third Law of Motion. The simulation results of some casting products such as pressure plate and valve handle are compared with the result obtained from practical experiment in order to test the feasibility of DEM. The comparison shows that this DEM method can be a very promising tool in the mould filling simulation of beads’ movement.

  17. Simulation of Air Entrapment and Resin Curing During Manufacturing of Composite Cab Front by Resin Transfer Moulding Process

    Directory of Open Access Journals (Sweden)

    Kuppusamy Raghu Raja Pandiyan

    2017-09-01

    Full Text Available Mould filling and subsequent curing are the significant processing stages involved in the production of a composite component through Resin Transfer Moulding (RTM fabrication technique. Dry spot formation and air entrapment during filling stage caused by improper design of filling conditions and locations that lead to undesired filling patterns resulting in defective RTM parts. Proper placement of inlet ports and exit vents as well as by adjustment of filling conditions can alleviate the problems during the mould filling stage. The temperature profile used to polymerize the resin must be carefully chosen to reduce the cure time. Instead of trial and error methods that are expensive, time consuming, and non-optimal, we propose a simulation-based optimization strategy for a composite cab front component to reduce the air entrapment and cure stage optimization. In order to be effective, the optimization strategy requires an accurate simulation of the process utilizing submodels to describe the raw material characteristics. Cure reaction kinetics and chemo-rheology were the submodels developed empirically for an unsaturated polyester resin using experimental data. The simulations were performed using commercial software PAM RTM 2008, developed by ESI Technologies. Simulation results show that the use of increase in injection pressure at the inlet filling conditions greatly reduce the air entrapped. For the cab front, the alteration of injection pressure with proper timing of vent opening reduced the air entrapped during mould filling stage. Similarly, the curing simulation results show that the use of higher mould temperatures effectively decreases the cure time as expected.

  18. Ultrasound based monitoring of the injection moulding process - Methods, applications and limitations

    International Nuclear Information System (INIS)

    Praher, B.; Straka, K.; Usanovic, J.; Steinbichler, G.

    2014-01-01

    We developed novel non-invasive ultrasound based systems for the measurement of temperature distributions in the screw-ante chamber, the detection of unmelted granules and for the monitoring of the plasticizing process along the screw channel. The temperature of the polymer melt stored in the screw ante-chamber after the plasticization should be homogeneous. However, in reality the polymer melt in the screw ante-chamber is not homogeneous. Due to the fact the sound velocity in a polymer melt is temperature depending, we developed a tomography system using the measured transit times of ultrasonic pulses along different sound paths for calculating the temperature distribution in radial direction of a polymer melt in the screw ante-chamber of an injection moulding machine. For the detection of unmelted granules in the polymer melt we implemented an ultrasound transmission measurement. By analyzing the attenuation of the received pulses it is possible to detect unwanted inclusions. For the monitoring of the plasticizing process in the channels of the screw an ultrasonic pulse is transmitted into the barrel. By analyzing the reflected pulses it is possible to estimate solid bed and melt regions in the screw channel. The proposed systems were tested for accuracy and validity by simulations and test measurements

  19. Development of crayfish bio-based plastic materials processed by small-scale injection moulding.

    Science.gov (United States)

    Felix, Manuel; Romero, Alberto; Cordobes, Felipe; Guerrero, Antonio

    2015-03-15

    Protein has been investigated as a source for biodegradable polymeric materials. This work evaluates the development of plastic materials based on crayfish and glycerol blends, processed by injection moulding, as a fully biodegradable alternative to conventional polymer-based plastics. The effect of different additives, namely sodium sulfite or bisulfite as reducing agents, urea as denaturing agent and L-cysteine as cross-linking agent, is also analysed. The incorporation of any additive always yields an increase in energy efficiency at the mixing stage, but its effect on the mechanical properties of the bioplastics is not so clear, and even dampened. The additive developing a greater effect is L-cysteine, showing higher Young's modulus values and exhibiting a remnant thermosetting potential. Thus, processing at higher temperature yields a remarkable increase in extensibility. This work illustrates the feasibility of crayfish-based green biodegradable plastics, thereby contributing to the search for potential value-added applications for this by-product. © 2014 Society of Chemical Industry.

  20. Ultrasound based monitoring of the injection moulding process - Methods, applications and limitations

    Energy Technology Data Exchange (ETDEWEB)

    Praher, B., E-mail: bernhard.praher@jku.at, E-mail: klaus.straka@jku.at, E-mail: jesenka.usanovic@jku.at, E-mail: georg.steinbichler@jku.at; Straka, K., E-mail: bernhard.praher@jku.at, E-mail: klaus.straka@jku.at, E-mail: jesenka.usanovic@jku.at, E-mail: georg.steinbichler@jku.at; Usanovic, J., E-mail: bernhard.praher@jku.at, E-mail: klaus.straka@jku.at, E-mail: jesenka.usanovic@jku.at, E-mail: georg.steinbichler@jku.at; Steinbichler, G., E-mail: bernhard.praher@jku.at, E-mail: klaus.straka@jku.at, E-mail: jesenka.usanovic@jku.at, E-mail: georg.steinbichler@jku.at [Institute of Polymer Injection Moulding and Process Automation, Johannes Kepler University Linz (Austria)

    2014-05-15

    We developed novel non-invasive ultrasound based systems for the measurement of temperature distributions in the screw-ante chamber, the detection of unmelted granules and for the monitoring of the plasticizing process along the screw channel. The temperature of the polymer melt stored in the screw ante-chamber after the plasticization should be homogeneous. However, in reality the polymer melt in the screw ante-chamber is not homogeneous. Due to the fact the sound velocity in a polymer melt is temperature depending, we developed a tomography system using the measured transit times of ultrasonic pulses along different sound paths for calculating the temperature distribution in radial direction of a polymer melt in the screw ante-chamber of an injection moulding machine. For the detection of unmelted granules in the polymer melt we implemented an ultrasound transmission measurement. By analyzing the attenuation of the received pulses it is possible to detect unwanted inclusions. For the monitoring of the plasticizing process in the channels of the screw an ultrasonic pulse is transmitted into the barrel. By analyzing the reflected pulses it is possible to estimate solid bed and melt regions in the screw channel. The proposed systems were tested for accuracy and validity by simulations and test measurements.

  1. Theoretical studies on the free-blowing process of the vent pipes in the pressure suppression system

    International Nuclear Information System (INIS)

    Aust, E.

    1979-01-01

    This report deals with the free-blowing period of the vent pipes in a pressure suppression system, treating especially the analytical simulation of this period. In order to do this the equations presently laid down for use in the computer codes and describing the free-blowing process are presented and their essential model simplifications are worked out. Subsequently, for the simple system of a U-tube filled with water, the fundamental mechanism of the free-blowing process is studied and the results to be transferred from it to the pressure suppression system are discussed. Based on them there are performed calculations with the individual free-blowing models using plant-related parameters as input data, in order to verify in a benchmark comparison the information and the results of calculation of the individual model concepts in relation to one another. Finally the validity of the individual model set-ups and the quality of their predictions are checked by means of experimental results from the pressure suppression experiments on the PSS test stand. (orig.) [de

  2. LIMITED RUN PRODUCTION USING ALUMIDE® TOOLING FOR THE PLASTIC INJECTION MOULDING PROCESS#1

    Directory of Open Access Journals (Sweden)

    J. Combrinck

    2012-01-01

    Full Text Available

    ENGLISH ABSTRACT: Existing techniques for the production of conventional steel tooling for plastic injection moulding are expensive and time-consuming. As a result, many new products often do not advance beyond the prototype stage. This paper describes an investigation into the possibility of using laser sintered Alumide® (an aluminium-filled nylon material in a novel alternative process for producing hybrid rapid tooling tools. Initial experiments performed by researchers at the Central University of Technology have shown excellent results. An Alumide® tool can be manufactured in a shorter time and at a significantly lower cost than the same size direct metal laser sintered tool.

    AFRIKAANSE OPSOMMING: Bestaande tegnieke vir die vervaardiging van konvensionele staal gietstukke vir die plastiek spuit-giet proses is duur en tydrowend. Die gevolg hiervan is dat baie nuwe produkte nie verder as die prototipe stadium vorder nie. Hierdie artikel ondersoek die moontlikheid om laser gesinterde Alumide® (aluminium gevulde nylon materiaal in ’n nuwe benadering as ’n alternatiewe proses vir die vervaardiging van snel hibried-gietvorms te gebruik. Aanvanklike eksperimente uitgevoer deur navorsers aan die Sentrale Universiteit vir Tegnologie het uitstekende resultate gelewer. ’n Alumide® gietvorm kan vinniger en goedkoper vervaardig word as dieselfde grootte direk metaal gesinterde gietvorm.

  3. The Optimisation of Processing Condition for Injected Mould Polypropylene-Nanoclay-Gigantochloa Scortechinii based on Melt Flow Index

    Science.gov (United States)

    Othman, M. H.; Rosli, M. S.; Hasan, S.; Amin, A. M.; Hashim, M. Y.; Marwah, O. M. F.; Amin, S. Y. M.

    2018-03-01

    The fundamental knowledge of flow behaviour is essential in producing various plastic parts injection moulding process. Moreover, the adaptation of advanced polymer-nanocomposites such as polypropylene-nanoclay with natural fibres, for instance Gigantochloa Scortechinii may boost up the mechanical properties of the parts. Therefore, this project was proposed with the objective to optimise the processing condition of injected mould polypropylene-nanoclay-Gigantochloa Scortechini fibres based on the flow behaviour, which was melt flow index. At first, Gigantochloa Scortechinii fibres have to be preheated at temperature 120°C and then mixed with polypropylene, maleic anhydride modified polypropylene oligomers (PPgMA) and nanoclay by using Brabender Plastograph machine. Next, forms of pellets were produced from the samples by using Granulator machine for use in the injection moulding process. The design of experiments that was used in the injection moulding process was Taguchi Method Orthogonal Array -L934. Melt Flow Index (MF) was selected as the response. Based on the results, the value of MFI increased when the fiber content increase from 0% to 3%, which was 17.78 g/10min to 22.07 g/10min and decreased from 3% to 6%, which was 22.07 g/10min to 20.05 g/10min and 3%, which gives the highest value of MFI. Based on the signal to ratio analysis, the most influential parameter that affects the value of MFI was the melt temperature. The optimum parameter for 3% were 170°C melt temperature, 35% packing pressure, 30% screw speed and 3 second filling time.

  4. Conditions of Thermal Reclamation Process Realization on a Sample of Spent Moulding Sand from an Aluminum Alloy Foundry Plant

    Directory of Open Access Journals (Sweden)

    Łucarz M.

    2017-06-01

    Full Text Available The results of investigations of thermal reclamation of spent moulding sands originating from an aluminum alloy foundry plant are presented in this paper. Spent sands were crushed by using two methods. Mechanical fragmentation of spent sand chunks was realized in the vibratory reclaimer REGMAS. The crushing process in the mechanical device was performed either with or without additional crushing-grinding elements. The reclaimed material obtained in this way was subjected to thermal reclamations at two different temperatures. It was found that a significant binder gathering on grain surfaces favors its spontaneous burning, even in the case when a temperature lower than required for the efficient thermal reclamation of furan binders is applied in the thermal reclaimer. The burning process, initiated by gas burners in the reclaimer chamber, generates favorable conditions for self-burning (at a determined amount of organic binders on grain surfaces. This process is spontaneously sustained and decreases the demand for gas. However, due to the significant amount of binder, this process is longer than in the case of reclaiming moulding sand prepared with fresh components.

  5. The pattern of fraudulent accounting : Ethics, external auditing and internal whistle-blowing process

    Directory of Open Access Journals (Sweden)

    Loredana Ferri Di Fabrizio

    2017-03-01

    Full Text Available The ongoing debate in the literature centres on the compromised auditor’s independence in consequence of the relevant provisions perceived for non-audit services provided to the audited clients. The accounting scandals that have occurred over the past two decades show the lack of competence and independence of external auditors, who kept quite in the face of attempted frauds. The case of Tesco represents an undeniable example of the loss of auditor’s independence, who failed to detect accounting manipulation confirming the importance of whistle-blowing procedures in disclosing concerns before they become serious problems. When turnover occurs in CEOs it is more likely that a rotation in external auditors occurs as well. Finally, changes in top management enable whistle-blowing actions to be successful, interrupting the organization’s dependence on serious wrongdoings and preventing a disastrous ending. The success of whistle-blowing in preventing company failure makes it an effective instrument of сorporate пovernance.

  6. Two Component Injection Moulding for Moulded Interconnect Devices

    DEFF Research Database (Denmark)

    Islam, Aminul

    component (2k) injection moulding is one of the most industrially adaptive processes. However, the use of two component injection moulding for MID fabrication, with circuit patterns in sub-millimeter range, is still a big challenge. This book searches for the technical difficulties associated...... with the process and makes attempts to overcome those challenges. In search of suitable polymer materials for MID applications, potential materials are characterized in terms of polymer-polymer bond strength, polymer-polymer interface quality and selective metallization. The experimental results find the factors...... which can effectively control the quality of 2k moulded parts and metallized MIDs. This book presents documented knowledge about MID process chains, 2k moulding and selective metallization which can be valuable source of information for both academic and industrial users....

  7. Quality control and process capability assessment for injection-moulded micro mechanical parts

    DEFF Research Database (Denmark)

    Gasparin, Stefania; Tosello, Guido; Hansen, Hans Nørgaard

    2013-01-01

    Quality control of micro components is an increasing challenge. Smaller mechanical parts are characterized by smaller tolerance to be verified. This paper focuses on the dimensional verification of micro injection-moulded components selected from an industrial application. These parts are measured...... using an optical coordinate measuring machine, which guarantees fast surface scans suitable for inline quality control. The uncertainty assessment of the measurements is calculated and three analyses are carried out and discussed in order to investigate the influence parameters in optical coordinate...... metrology. The estimation of the total variability of the optical measurements and the instrument repeatability are reported; moreover, the measurement system capability is evaluated according to the measurement system capability indices Cg and Cgk....

  8. Injection moulding of optical functional micro structures using laser structured, PVD-coated mould inserts

    Energy Technology Data Exchange (ETDEWEB)

    Hopmann, Ch.; Weber, M.; Schöngart, M.; Schäfer, C., E-mail: weber@ikv-aachen.de [Institute of Plastics Processing (IKV) at RWTH Aachen University (Germany); Bobzin, K.; Bagcivan, N.; Brögelmann, T.; Theiß, S.; Münstermann, T. [Surface Engineering Institute (IOT), RWTH Aachen University, Aachen (Germany); Steger, M. [Fraunhofer Institute for Laser Technology (ILT), Aachen (Germany)

    2015-05-22

    Micro structured optical plastics components are intensively used i. e. in consumer electronics, for optical sensors in metrology, innovative LED-lighting or laser technology. Injection moulding has proven to be successful for the large-scale production of those parts. However, the production of those parts still causes difficulties due to challenges in the moulding and demoulding of plastics parts created with laser structured mould inserts. A complete moulding of the structures often leads to increased demoulding forces, which then cause a breaking of the structures and a clogging of the mould. An innovative approach is to combine PVD-coated (physical vapour deposition), laser structured inserts and a variothermal moulding process to create functional mic8iüro structures in a one-step process. Therefore, a PVD-coating is applied after the laser structuring process in order to improve the wear resistance and the anti-adhesive properties against the plastics melt. In a series of moulding trials with polycarbonate (PC) and polymethylmethacrylate (PMMA) using different coated moulds, the mould temperature during injection was varied in the range of the glass transition and the melt temperature of the polymers. Subsequently, the surface topography of the moulded parts is evaluated by digital 3D laser-scanning microscopy. The influence of the moulding parameters and the coating of the mould insert on the moulding accuracy and the demoulding behaviour are being analysed. It is shown that micro structures created by ultra-short pulse laser ablation can be successfully replicated in a variothermal moulding process. Due to the mould coating, significant improvements could be achieved in producing micro structured optical plastics components.

  9. Surface Micro Topography Replication in Injection Moulding

    DEFF Research Database (Denmark)

    Arlø, Uffe Rolf; Hansen, Hans Nørgaard; Kjær, Erik Michael

    2005-01-01

    The surface micro topography of injection moulded plastic parts can be important for aesthetical and technical reasons. The quality of replication of mould surface topography onto the plastic surface depends among other factors on the process conditions. A study of this relationship has been...... carried out with rough EDM (electrical discharge machining) mould surfaces, a PS grade, and by applying established three-dimensional topography parameters. Significant quantitative relationships between process parameters and topography parameters were established. It further appeared that replication...

  10. Thermal modelling of the multi-stage heating system with variable boundary conditions in the wafer based precision glass moulding process

    DEFF Research Database (Denmark)

    Sarhadi, Ali; Hattel, Jesper Henri; Hansen, Hans Nørgaard

    2012-01-01

    pressures. Finally, the three-dimensional modelling of the multi-stage heating system in the wafer based glass moulding process is simulated with the FEM software ABAQUS for a particular industrial application for mobile phone camera lenses to obtain the temperature distribution in the glass wafer...

  11. Occurrence, distribution and contamination levels of heat-resistant moulds throughout the processing of pasteurized high-acid fruit products.

    Science.gov (United States)

    Santos, Juliana Lane Paixão Dos; Samapundo, Simbarashe; Biyikli, Ayse; Van Impe, Jan; Akkermans, Simen; Höfte, Monica; Abatih, Emmanuel Nji; Sant'Ana, Anderson S; Devlieghere, Frank

    2018-05-19

    Heat-resistant moulds (HRMs) are well known for their ability to survive pasteurization and spoil high-acid food products, which is of great concern for processors of fruit-based products worldwide. Whilst the majority of the studies on HRMs over the last decades have addressed their inactivation, few data are currently available regarding their contamination levels in fruit and fruit-based products. Thus, this study aimed to quantify and identify heat-resistant fungal ascospores from samples collected throughout the processing of pasteurized high-acid fruit products. In addition, an assessment on the effect of processing on the contamination levels of HRMs in these products was carried out. A total of 332 samples from 111 batches were analyzed from three processing plants (=three processing lines): strawberry puree (n = 88, Belgium), concentrated orange juice (n = 90, Brazil) and apple puree (n = 154, the Netherlands). HRMs were detected in 96.4% (107/111) of the batches and 59.3% (197/332) of the analyzed samples. HRMs were present in 90.9% of the samples from the strawberry puree processing line (1-215 ascospores/100 g), 46.7% of the samples from the orange juice processing line (1-200 ascospores/100 g) and 48.7% of samples from the apple puree processing line (1-84 ascospores/100 g). Despite the high occurrence, the majority (76.8%, 255/332) of the samples were either not contaminated or presented low levels of HRMs (processing had no statistically significant effect on the levels of HRMs (p > 0.05). On the contrary, a significant reduction (p levels was observed during the processing of apple puree. Twelve species were identified belonging to four genera - Byssochlamys, Aspergillus with Neosartorya-type ascospores, Talaromyces and Rasamsonia. N. fumigata (23.6%), N. fischeri (19.1%) and B. nivea (5.5%) were the predominant species in pasteurized products. The quantitative data (contamination levels of HRMs) were fitted to exponential

  12. Examination of injection moulded thermoplastic maize starch

    Directory of Open Access Journals (Sweden)

    2007-12-01

    Full Text Available This paper focuses on the effect of the different injection moulding parameters and storing methods on injection moulded thermoplastic maize starch (TPS. The glycerol and water plasticized starch was processed in a twin screw extruder and then with an injection moulding machine to produce TPS dumbbell specimens. Different injection moulding set-ups and storing conditions were used to analyse the effects on the properties of thermoplastic starch. Investigated parameters were injection moulding pressure, holding pressure, and for the storage: storage at 50% relative humidity, and under ambient conditions. After processing the mechanical and shrinkage properties of the manufactured TPS were determined as a function of the ageing time. While conditioning, the characteristics of the TPS changed from a soft material to a rigid material. Although this main behaviour remained, the different injection moulding parameters changed the characteristics of TPS. Scanning electron microscope observations revealed the changes in the material on ageing.

  13. Scanning probe lithography for nanoimprinting mould fabrication

    International Nuclear Information System (INIS)

    Luo Gang; Xie Guoyong; Zhang Yongyi; Zhang Guoming; Zhang Yingying; Carlberg, Patrick; Zhu Tao; Liu Zhongfan

    2006-01-01

    We propose a rational fabrication method for nanoimprinting moulds by scanning probe lithography. By wet chemical etching, different kinds of moulds are realized on Si(110) and Si(100) surfaces according to the Si crystalline orientation. The structures have line widths of about 200 nm with a high aspect ratio. By reactive ion etching, moulds with patterns free from the limitation of Si crystalline orientation are also obtained. With closed-loop scan control of a scanning probe microscope, the length of patterned lines is more than 100 μm by integrating several steps of patterning. The fabrication process is optimized in order to produce a mould pattern with a line width about 10 nm. The structures on the mould are further duplicated into PMMA resists through the nanoimprinting process. The method of combining scanning probe lithography with wet chemical etching or reactive ion etching (RIE) provides a resistless route for the fabrication of nanoimprinting moulds

  14. Two component micro injection moulding for moulded interconnect devices

    DEFF Research Database (Denmark)

    Islam, Aminul

    2008-01-01

    Moulded interconnect devices (MIDs) contain huge possibilities for many applications in micro electro-mechanical-systems because of their capability of reducing the number of components, process steps and finally in miniaturization of the product. Among the available MID process chains, two...... component injection moulding is one of the most industrially adaptive processes. However, the use of two component injection moulding for MID fabrication, with circuit patterns in the sub-millimeter range, is still a big challenge at the present state of technology. The scope of the current Ph.D. project...... and a reasonable adhesion between them. • Selective metallization of the two component plastic part (coating one polymer with metal and leaving the other one uncoated) To overcome these two main issues in MID fabrication for micro applications, the current Ph.D. project explores the technical difficulties...

  15. Computational design of mould sprue for injection moulding thermoplastics

    Directory of Open Access Journals (Sweden)

    Muralidhar Lakkanna

    2016-01-01

    Full Text Available To injection mould polymers, designing mould is a key task involving several critical decisions with direct implications to yield quality, productivity and frugality. One prominent decision among them is specifying sprue-bush conduit expansion as it significantly influences overall injection moulding; abstruseness anguish in its design criteria deceives direct determination. Intuitively designers decide it wisely and then exasperate by optimising or manipulating processing parameters. To overwhelm that anomaly this research aims at proposing an ideal design criteria holistically for all polymeric materials also tend as a functional assessment metric towards perfection i.e., criteria to specify sprue conduit size before mould development. Accordingly, a priori analytical criterion was deduced quantitatively as expansion ratio from ubiquitous empirical relationships specifically a.k.a an exclusive expansion angle imperatively configured for injectant properties. Its computational intelligence advantage was leveraged to augment functionality of perfectly injecting into an impression gap, while synchronising both injector capacity and desired moulding features. For comprehensiveness, it was continuously sensitised over infinite scale as an explicit factor dependent on in-situ spatio-temporal injectant state perplexity with discrete slope and altitude for each polymeric character. In which congregant ranges of apparent viscosity and shear thinning index were conceived to characteristically assort most thermoplastics. Thereon results accorded aggressive conduit expansion widening for viscous incrust, while a very aggressive narrowing for shear thinning encrust; among them apparent viscosity had relative dominance. This important rationale would certainly form a priori design basis as well diagnose filling issues causing several defects. Like this the proposed generic design criteria, being simple would immensely benefit mould designers besides serve

  16. ELECTROCHEMICAL TECHNOLOGIES FOR OBTAINING MOULDS FOR SOLES OF SHOES

    Directory of Open Access Journals (Sweden)

    Cornelia LUCA

    2013-05-01

    Full Text Available The paper presents contributions in the designing of some electrochemical technologiesfor the manufacturing of the moulds used in the footwear soles obtaining. There are presented a fewmethods for the moulds obtaining, using electro-deposit processes. There are presented thetechnological phases of the obtaining process of the electrolytes and electrodes preparing and thetechnological stages of the moulds manufacturing.

  17. Micromilling of hardened tool steel for mould making applications

    DEFF Research Database (Denmark)

    Bissacco, Giuliano; Hansen, Hans Nørgaard; De Chiffre, Leonardo

    2005-01-01

    geometries as those characterizing injection moulding moulds. The realization of the micromilling process in connection with hardened tool steel as workpiece material is particularly challenging. The low strength of the miniaturized end mills implies reduction and accurate control of the chip load which...... wear. This paper presents the micromilling process applied to the manufacturing of micro injection moulding moulds in hardened tool steel, presenting experimental evidence and possible solutions to the above-mentioned issues....

  18. Surface Microstructure Replication in Injection Moulding

    DEFF Research Database (Denmark)

    Hansen, Hans Nørgaard; Arlø, Uffe Rolf

    2005-01-01

    topography is transcribed onto the plastic part through complex mechanisms. This replication however, is not perfect, and the replication quality depends on the plastic material properties, the topography itself, and the process conditions. This paper describes and discusses an investigation of injection...... moulding of surface microstructures. Emphasis is put on the ability to replicate surface microstructures under normal injection moulding conditions, notably with low cost materials at low mould temperatures. The replication of surface microstructures in injection moulding has been explored...... for Polypropylene at low mould temperatures. The process conditions were varied over the recommended process window for the material. The geometry of the obtained structures was analyzed. Evidence suggests that step height replication quality depends linearly on structure width in a certain range. Further...

  19. The kinetics of activation and deactivation in the process of water ozonising used for advanced oxidation of the dust waste from moulding sands

    Directory of Open Access Journals (Sweden)

    A. Baliński

    2009-01-01

    Full Text Available Adding coal dust and organic carriers of the lustrous carbon to bentonite-bonded moulding sands in amounts justified by thetechnological regime and the use of cores and protective coatings based on organic compounds create serious threats to the environment.During thermal destruction of the individual components of moulding and core sands, some toxic organic compounds are emitted. They formthe majority of the Hazardous Air Pollutants (HAPs, and include mainly compounds like benzene, toluene, xylene, naphtalene, hexane,acetaldehyde, acrolein, aniline, cresol and cumene, their polycyclic derivatives, phenol, formaldehyde, and other similar matters. In thusformed dust waste, the amount of which constitutes about 20% of all the waste from foundries using traditional moulding and core sands, there are still full-value materials which can undergo total recycling, providing the HAPs are partially or totally removed from them. The article discusses some problems of the advanced oxidation of selected toxic chemical compounds present in bentonite-bonded moulding sands due to the effect of high temperature. The results of the investigations of the kinetics of the process of maximum water saturation with ozone (acting as an oxidiser and of the kinetics of the natural process of ozone decomposition to diatomic oxygen were presented. It has been stated that the maximum time of water saturation with ozone using an OZOMATIC OSC-MODULAR 4HC ozone generator and a 1m3 capacity tank with water is 60 minutes. After 30 minute break in the ozonising process, the ozone concentration in water decreases by 40 to 50%. To obtain maximum ozone concentration in water during the next ozonising cycle, it is necessary to have the ozone-generating device running for the next 30 minutes. The stabilisation of ozone concentration in water takes place only after the third ozonising cycle, when it reaches nearly 80%of the maximum value obtained after the first process cycle

  20. Injection moulding for macro and micro products

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul

    used for macro products but with the ages it is going deep into the micro areas having machine and process improvements. Extensive research work on injection moulding is going on all over the world. New ideas are flowing into the machines, materials and processes. The technology has made significant......The purpose of the literature survey is to investigate the injection moulding technology in the macro and micro areas from the basic to the state-of-the-art recent technology. Injection moulding is a versatile production process for the manufacturing of plastic parts and the process is extensively...

  1. Moulding citizenship

    DEFF Research Database (Denmark)

    Putri, Prathiwi Widyatmi

    2016-01-01

    Establishing a modern domestic water management system in Batavia, colonial Jakarta, involved struggles over territories between different actors. The multifaceted territorial character of managing water and land reveals the highly contested notion of citizenship as there were continuous processe...

  2. Mould Design and Material selection for Film Insert Moulding of Direct Methanol Fuel Cell Packaging

    DEFF Research Database (Denmark)

    Wöhner, Timo; Senkbeil, S.; Olesen, T. L.

    2015-01-01

    This paper presents the mould design for an injection moulding (IM) process for the production of a methanol container for the use in small, passive Direct Methanol Fuel Cell (DMFC) systems, which are intended to be used in behind-the-ear hearing aid systems. One of the crucial properties...... for the production of containers with different venting area and location of the venting holes and the use of different membrane thicknesses by using the same mould. Mould design and material selection are presented....

  3. Optimization of the flexible mould process for the production of double-curved concrete elements

    NARCIS (Netherlands)

    Schipper, H.R.; Grunewald, S.; Eigenraam, P.; Raghunath, P.; Kok, M.

    2014-01-01

    Free-form buildings tend to be expensive. By optimizing the production process, economical and wellperforming concrete structures and elements can be manufactured. In this paper, an innovative method is presented that allows producing highly accurate double curved-elements without the need for

  4. MOULDING MIXTURES HARDENING PROCESS BASED ON LIGNIN-BASE SULPHONATE BINDER

    Directory of Open Access Journals (Sweden)

    V. N. Ektova

    2004-01-01

    Full Text Available Hardening of agglutinant sands on lignosulphonate binding agent is the result of two processes: oxidation-reduction in the system lignosulphonate acids — persulfuric natrium in the early stages of hardening and hydration of cement in the latter stages.

  5. Investigation of process parameters influence on flash formation in injection moulding of polymer micro features through design of experiments

    DEFF Research Database (Denmark)

    Eladl, Abdelkhalik; Tosello, Guido; Mostafa, Rania

    Micro injection moulding is one of the key technologies for micro manufacture due to its mass-production capability and relatively low component cost. Flash defects are among the most critical issues in the replication of micro features and constitute a manufacturing constrain in applying injecti...

  6. Investigations of Physicochemical Properties and Thermal Utilisation of Dusts Generated in the Mechanical Reclamation Process of Spent Moulding Sands

    Directory of Open Access Journals (Sweden)

    Dańko R.

    2015-04-01

    Full Text Available The after reclamation dusts originated from various foundry plants, applying moulding sands with organic binding agents, mostly resins, are characterised by different properties in dependence of the used binders, reclamation systems, spent sands overheating degree and the efficiency of the system dedusting the reclaimed material operating in individual foundry plants.

  7. Demoulding force in micro-injection moulding

    DEFF Research Database (Denmark)

    Griffiths, C.A.; Dimov, S.S.; Scholz, S.

    2012-01-01

    The paper reports an experimental study that investigates part demoulding behavior in micro injection moulding (MIM) with a focus on the effects of pressure (P) and temperature (T) on the demoulding forces. Demoulding of a microfluidics part is conducted and the four processing parameters of melt...... temperature (Tb), mould temperature (Tm), holding pressure (Ph) and injection speed (Vi) are analysed. The result using different combinations of process parameters were used to identify the best processing conditions in regards to demoulding forces when moulding micro parts....

  8. The Particle Distribution in Liquid Metal with Ceramic Particles Mould Filling Process

    Science.gov (United States)

    Dong, Qi; Xing, Shu-ming

    2017-09-01

    Adding ceramic particles in the plate hammer is an effective method to increase the wear resistance of the hammer. The liquid phase method is based on the “with the flow of mixed liquid forging composite preparation of ZTA ceramic particle reinforced high chromium cast iron hammer. Preparation method for this system is using CFD simulation analysis the particles distribution of flow mixing and filling process. Taking the 30% volume fraction of ZTA ceramic composite of high chromium cast iron hammer as example, by changing the speed of liquid metal viscosity to control and make reasonable predictions of particles distribution before solidification.

  9. Which way is the wind blowing for GRP? Materials and processes for manufacturing rotor blades

    Energy Technology Data Exchange (ETDEWEB)

    Bittmann, E. [Werkstoff and Struktur, Herreth (Germany)

    2002-11-01

    The material technology for the production of large-area rotor blades made of glass reinforced plastics (GRP) constitutes an important milestone in development. Customised resin systems, flexible, automated processing methods and high component quality document the progress made in the wind power industry. (orig.)

  10. Micro Injection Moulding

    DEFF Research Database (Denmark)

    Kjær, Erik Michael; Johansen, Bjørn B.; Sørensen, Hans H.

    2000-01-01

    Microstructures were created in SiO2 wafers using RIE and KOH etching. The mould inserts was manufactured by Ni electroplating the wafers. Different types of microstructures were made in the mould; rows of quadratic columns, rows of pyramids and of pyramid stumps. The structures (from the SiO2...

  11. Mathematical model of the metal mould surface temperature optimization

    Energy Technology Data Exchange (ETDEWEB)

    Mlynek, Jaroslav, E-mail: jaroslav.mlynek@tul.cz; Knobloch, Roman, E-mail: roman.knobloch@tul.cz [Department of Mathematics, FP Technical University of Liberec, Studentska 2, 461 17 Liberec, The Czech Republic (Czech Republic); Srb, Radek, E-mail: radek.srb@tul.cz [Institute of Mechatronics and Computer Engineering Technical University of Liberec, Studentska 2, 461 17 Liberec, The Czech Republic (Czech Republic)

    2015-11-30

    The article is focused on the problem of generating a uniform temperature field on the inner surface of shell metal moulds. Such moulds are used e.g. in the automotive industry for artificial leather production. To produce artificial leather with uniform surface structure and colour shade the temperature on the inner surface of the mould has to be as homogeneous as possible. The heating of the mould is realized by infrared heaters located above the outer mould surface. The conceived mathematical model allows us to optimize the locations of infrared heaters over the mould, so that approximately uniform heat radiation intensity is generated. A version of differential evolution algorithm programmed in Matlab development environment was created by the authors for the optimization process. For temperate calculations software system ANSYS was used. A practical example of optimization of heaters locations and calculation of the temperature of the mould is included at the end of the article.

  12. Mathematical model of the metal mould surface temperature optimization

    International Nuclear Information System (INIS)

    Mlynek, Jaroslav; Knobloch, Roman; Srb, Radek

    2015-01-01

    The article is focused on the problem of generating a uniform temperature field on the inner surface of shell metal moulds. Such moulds are used e.g. in the automotive industry for artificial leather production. To produce artificial leather with uniform surface structure and colour shade the temperature on the inner surface of the mould has to be as homogeneous as possible. The heating of the mould is realized by infrared heaters located above the outer mould surface. The conceived mathematical model allows us to optimize the locations of infrared heaters over the mould, so that approximately uniform heat radiation intensity is generated. A version of differential evolution algorithm programmed in Matlab development environment was created by the authors for the optimization process. For temperate calculations software system ANSYS was used. A practical example of optimization of heaters locations and calculation of the temperature of the mould is included at the end of the article

  13. Developments in the implantation of moulding tools

    International Nuclear Information System (INIS)

    Dearnaley, G.; Delves, B.G.

    1983-01-01

    The process of surface hardening by the ion implantation of nitrogen has proved to be remarkably effective for the treatment of moulds, and indeed the whole range of screws, nozzles, sprue bushes, etc., as well as dies for injection moulding or extrusion of filled plastics. Implantation equipment, based upon our designs, is now available commercially. Corrosion and pitting of moulds can be reduced by a new ionic treatment known as ion beam mixing. A thin coating of protective material, such as chromium on silicon, is bombarded with ions so as to mix or key it to the mould surface. Alternatively, hydrocarbon vapour can be cracked on to the metal surface to form a tenacious and protective carbon film. Industrial applications for this novel process are now being sought. (author)

  14. Preliminary Research on Granulation Process of Dust Waste from Reclamation Process of Moulding Sands with Furan Resin

    Directory of Open Access Journals (Sweden)

    Kamińska J.

    2012-09-01

    Full Text Available The results of investigations of the granulation process of foundry dusts generated in the dry mechanical reclamation process of used sands, where furan resins were binders are presented in the paper. Investigations concerned producing of granules of the determined dimensions and strength parameters.

  15. New processing route for ZrSiO{sub 4} by powder injection moulding using an eco-friendly binder system

    Energy Technology Data Exchange (ETDEWEB)

    Abajo, C.; Jimenez-Morales, A.; Torralba, J. M.

    2015-10-01

    New processing route has been developed for zircon based on powder injection moulding (PIM). Raw zircon powders, obtained from mineral sands, have been processed using a new water soluble binder system composed of PEG and CAB. Water solvent debinding stage has been studied in depth. On one hand, influence of some debinding parameters (temperature, debinding rate, additives and the use of climate chamber) has been tested. On the other hand, new binder systems were tested and compared with previous studied ones. The full PIM process has been carried out. Mixing, injection molding, solvent and thermal debinding and finally sintering, have been performed with the optimal binder system composition. Homogeneity along the process has been assessed by thermo-gravimetric analysis and by density measurements. After sintering, dimensional variation, density and fracture surface obtained after flexural strength test, have been analyzed. A competitive flexural strength has been achieved for injected zircon samples. (Author)

  16. Enhancement of efficacy of process water monitors in detecting heavy water leak in steam generator blow down lines

    International Nuclear Information System (INIS)

    Mitra, S.R.; Kohale, S.D.; Parida, B.K.; Gathe, G.D.; Pati, C.K.; Mudgal, B.K.; Niraj; Pawar, S.K.

    2006-01-01

    The Steam Generator (SG) serves as an interface between primary and secondary cycle in Pressurized Heavy Water Reactor (PHWR). Failure of steam generator tubes result in leaking of active heavy water in the secondary closed loop. In Tarapur Atomic Power Station-3 and 4 (TAPS- 3 and 4), Scintillator detectors are provided to detect on line heavy water leakages in SG and moderator heat exchangers by monitoring Nitrogen-16 ( 16 N) and Oxygen-19 ( 19 O) activities. Efficacy of detection of these activities at designed detector position on SG blow down line in presence of background radiation field is analysed theoretically. The count rate of 19 O and 16 N estimated at the detector position inside Reactor Building (RB) shows that detectors only respond to very high leak rates due to presence of high ambient radiation level even though sensitivity is appreciably good. For detector position in RB in the accessible areas and out side the RE containment, the travel time for the blow down feed water becomes moderately and very long respectively resulting in poor sensitivity. However the results show that wherever background levels is low, the efficacy of leak detection becomes considerably better than the results obtained when detector is placed inside RB. The study was validated during the reactor operation by recording the detector count rates due to prevalent ambient radiation level near to the detectors. Subsequently the detectors were relocated in an area inside RB where relocation was feasible, travel time of the blow down feed water was moderate and the area had an relatively low ambient radiation level. This paper discusses the methodology adopted during the study and results obtained during theoretical estimation and practical validation. (author)

  17. Preliminary Research on Granulation Process of Dust Waste from Reclamation Process of Moulding Sands with Furan Resin

    Directory of Open Access Journals (Sweden)

    J. Kamińska

    2012-09-01

    Full Text Available The results of investigations of the granulation process of foundry dusts generated in the dry mechanical reclamation process of usedsands, where furan resins were binders are presented in the paper. Investigations concerned producing of granules of the determineddimensions and strength parameters.Granules were formed from the dusts mixture consisting in 50 mass% of dusts obtained after the reclamation of the furane sands and in50 mass % of dusts from sands with bentonite. Dusts from the bentonite sands with water were used as a binder allowing the granulation of after reclamation dusts from the furane sands.The following parameters of the ready final product were determined: moisture content (W, shatter test of granules (Wz performeddirectly after the granulation process and after 1, 3, 5, 10 days and nights of seasoning, water-resistance of granules after 24 hours of being immersed in water, surface porosity ep and volumetric porosity ev. In addition the shatter test and water-resistance of granulate dried at a temperature of 105oC were determined.Investigations were performed at the bowl angle of inclination 45o, for three rotational speeds of the bowl being: 10, 15, 20 rpm.For the speed of 10 rpm the granulation tests of dusts mixture after the preliminary mixing in the roller mixer and with the addition ofwater-glass in the amount of 2% in relation to the amount of dust were carried out.The obtained results indicate that the granulator allows to obtain granules from dusts originated from the reclamations of mouldingsands with the furane resin with an addition of dusts from the bentonite sands processing plants.

  18. MouldingSandDB – a modern database storing moulding sands properties research results

    Directory of Open Access Journals (Sweden)

    J. Jakubski

    2011-01-01

    Full Text Available The complexity of foundry processes requires the use of modern, advanced IT tools for optimization, storage and analysis of t echnicaldata. Properties of moulding and core sands that are collected in research laboratories, manufacturers, and finally in the foundries, are not in use later on. It seems important to create a database that will allow to use the results stored, along with the possibility of searching according to set criteria, adjusted to casting practice. This paper presents part of the database named „MouldingSandDB”, which allows to collect and search data for synthetic moulding sands.

  19. Application of advanced coatings to narrow neck press and blow plungers in the glass container industry

    Energy Technology Data Exchange (ETDEWEB)

    Penlington, R. [Northumbria Univ., Newcastle upon Tyne (United Kingdom). Dept. of Mech. Eng. and Manufacturing Syst.; Sarwar, M. [Northumbria Univ., Newcastle upon Tyne (United Kingdom). Dept. of Mech. Eng. and Manufacturing Syst.; Lewis, D.B. [Sheffield Hallam Univ. (United Kingdom)

    1995-11-01

    Wear and failure modes exhibited by narrow neck press and blow (NNPB) plungers in the glass container industry have been related to inappropriate material selection. Problems exist with substrate and coating materials which lead to machine down time, process instability and poor product quality. Previous attempts to improve the service life of NNPB plungers have not examined the process operating characteristics and demanding nature of the application. New substrate and coating materials have been utilized and an assessment of their suitability for this application examined. Initial results from plant trials with modified plungers suggest that improvements in operational performance are achievable. This application, and other components of the mould tooling set, may benefit from improvements which may increase tool life and reduce the problems which result from the application of lubricant dopes to glass contact surfaces. (orig.)

  20. Manufacturing a Porous Structure According to the Process Parameters of Functional 3D Porous Polymer Printing Technology Based on a Chemical Blowing Agent

    Science.gov (United States)

    Yoo, C. J.; Shin, B. S.; Kang, B. S.; Yun, D. H.; You, D. B.; Hong, S. M.

    2017-09-01

    In this paper, we propose a new porous polymer printing technology based on CBA(chemical blowing agent), and describe the optimization process according to the process parameters. By mixing polypropylene (PP) and CBA, a hybrid CBA filament was manufactured; the diameter of the filament ranged between 1.60 mm and 1.75 mm. A porous polymer structure was manufactured based on the traditional fused deposition modelling (FDM) method. The process parameters of the three-dimensional (3D) porous polymer printing (PPP) process included nozzle temperature, printing speed, and CBA density. Porosity increase with an increase in nozzle temperature and CBA density. On the contrary, porosity increase with a decrease in the printing speed. For porous structures, it has excellent mechanical properties. We manufactured a simple shape in 3D using 3D PPP technology. In the future, we will study the excellent mechanical properties of 3D PPP technology and apply them to various safety fields.

  1. Blow-up: A Free Lunch?

    Directory of Open Access Journals (Sweden)

    Jan Koenderink

    2012-02-01

    Full Text Available We consider operations that change the size of images, either shrinks or blow-ups. Image processing offers numerous possibilities, put at everyone's disposal with such computer programs as Adobe Photoshop. We consider a different class of operations, aimed at immediate visual awareness, rather than pixel arrays. We demonstrate cases of blow-ups that do not sacrifice apparent resolution. This apparent information gain is due to “amodal occlusion.”

  2. Study of process parameters on two phase flow agitated by top blowing lance injection into a bath

    Energy Technology Data Exchange (ETDEWEB)

    Xia Jiliang; Ahokainen, T.; Holappa, L.

    1998-12-31

    Numerical investigation has been carried out for two phase flow in a bath agitated by top blowing lance injection. Eulerian two phase flow model is used. Lance immersion depth, injection gas flow rate, nozzle diameter, and bubble size have been systematically changed to examine their influence on the flow characteristics in the bath. It is found that there appear three typical flow patterns: one-vortex, two-vortex, and three-vortex type, with changing the injection gas flow rate or/and the nozzle diameter at moderate lance immersion depth. Predicted velocities are in a good agreement with Iguchi et al.`s experimental data and the main findings are also consistent with the measurements and observations of Chatterjee and Hsiao and Lehner. (orig.) 24 refs. Computational Fluid Dynamics Technology Programme

  3. Precision moulding of polymer micro components

    DEFF Research Database (Denmark)

    Tosello, Guido

    2008-01-01

    The present research work contains a study concerning polymer micro components manufacturing by means of the micro injection moulding (µIM) process. The overall process chain was considered and investigated during the project, including part design and simulation, tooling, process analysis, part...... optimization, quality control, multi-material solutions. A series of experimental investigations were carried out on the influence of the main µIM process factors on the polymer melt flow within micro cavities. These investigations were conducted on a conventional injection moulding machine adapted...... to the production of micro polymer components, as well as on a micro injection moulding machine. A new approach based on coordinate optical measurement of flow markers was developed during the project for the characterization of the melt flow. In-line pressure measurements were also performed to characterize...

  4. CONTRIBUTIONS TO DIVERSIFY SOLES MOULDS THAT FORMS DIRECTLY ON FACES SHOES

    Directory of Open Access Journals (Sweden)

    IONESCU Cozmin

    2015-05-01

    Full Text Available The classical moulds which are currently used for forming the soles directly on the uppers, allow obtaining one sole model. One mould for each foot is made, and at least one mould for each size number in the size number series. To manufacture one single sole model in the sizes series an average set of 16 moulds are needed. Changing the model implies the entire production of a new set of moulds. Therefore, a large diversification of the soles requires the manufacturing a quantity of moulds sets equal with the quantity of sole models. In this paper are presented solutions to obtain more cavity shapes in the same mould, through the use of modular interchangeable pieces. The moulds with versatile cavities have the same functional characteristics as the moulds with unique cavities, are usable on the same type of machines and can be used independently or together with the classical moulds. A brief analysis on the technological processes for manufacturing moulds with versatile cavities reveals a significant lowering of the manufacturing time for moulds in which will be obtained other sole models. This is due to the fact that some of the mould parts are reused. In conclusion, the producers that chose this type of moulds can launch on the market new models in a shorter time and at lower prices.

  5. Moulds in food spoilage

    DEFF Research Database (Denmark)

    Filtenborg, Ole; Frisvad, Jens Christian; Thrane, Ulf

    1996-01-01

    There is an increasing knowledge and understanding of the role played by moulds in food spoilage. Especially the discovery of mycotoxin production in foods has highligh-ted the importance of moulds in food quality. It is, however, only within the last 5-10 years that major progresses have been made...... the associated or critical funga and has been shown to consist of less than 10 species. In this paper the associated funga is described for the following foods: Citrus and pomaceous fruits, potato and yam tubers, onions, rye, wheat, rye bread, cheese and fermented sausages and whenever possible the selective...

  6. Injection moulding antireflective nanostructures

    DEFF Research Database (Denmark)

    Christiansen, Alexander Bruun; Clausen, Jeppe Sandvik; Mortensen, N. Asger

    2014-01-01

    We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used in an inject......We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used...

  7. Injection moulding antireflective nanostructures

    DEFF Research Database (Denmark)

    Christiansen, Alexander Bruun; Clausen, Jeppe Sandvik; Mortensen, N. Asger

    We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used in an inject......We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used...

  8. Experimental investigation on shrinkage and surface replication of injection moulded ceramic parts

    DEFF Research Database (Denmark)

    Islam, Aminul; Giannekas, Nikolaos; Marhöfer, David Maximilian

    2014-01-01

    Ceramic moulded parts are increasingly being used in advanced components and devices due to their unprecedented material and performance attributes. The surface finish, replication quality and material shrinkage are of immense importance for moulded ceramic parts intended for precision applications....... The current paper presents a thorough investigation on the process of ceramic moulding where it systematically characterizes the surface replication and shrinkage behaviours of precision moulded ceramic components. The test parts are moulded from Catamold TZP-A which is Y2O3-stabilised ZrO2 having widespread...... distribution for the moulded ceramic parts is presented....

  9. Surface micro topography replication in injection moulding

    DEFF Research Database (Denmark)

    Arlø, Uffe Rolf

    Thermoplastic injection moulding is a widely used industrial process that involves surface generation by replication. The surface topography of injection moulded plastic parts can be important for aesthetical or technical reasons. With the emergence of microengineering and nanotechnology additional...... importance of surface topography follows. In general the replication is not perfect and the topography of the plastic part differs from the inverse topography of the mould cavity. It is desirable to be able to control the degree of replication perfection or replication quality. This requires an understanding...... of the physical mechanisms of replication. Such understanding can lead to improved process design and facilitate in-line process quality control with respect to surface properties. The purpose of the project is to identify critical factors that affect topography replication quality and to obtain an understanding...

  10. Cavity Pressure Behaviour in Micro Injection Moulding

    DEFF Research Database (Denmark)

    Griffiths, C.A.; Dimov, S.S.; Scholz, S.

    2010-01-01

    as well as with the filling of the cavity by the polymer melt. In this paper, two parameters derived from cavity pressure over time (i.e. pressure work). The influence of four µIM parameters (melt temperature, mould temperature, injection speed, aand packing pressure) on the two pressure-related outputs...... has been investigated by moulding a micro fluidic component on three different polymers (PP, ABS, PC) using the design of experiment approach. Similar trends such as the effects of a higher injection speed in decreasing the pressure work and of a lower temperature in decreasing pressure rate have been......Process monitoring of micro injection moulding (µIM) is of crusial importance to analyse the effect of different parameter settings on the process and to assess its quality. Quality factors related to cavity pressure can provide useful information directly connected with the dyanmics of the process...

  11. Investigation of the pressure generated in the mould cavity during polyurethane integral skin foam moulding

    Directory of Open Access Journals (Sweden)

    2008-07-01

    Full Text Available An industrial scale measuring system was set up to investigate the pressure arising in the mould cavity during polyurethane integral skin foaming. The system is able to measure the pressure arising in the mould cavity and the pressure distribution using a piezoresistive pressure sensor. The pressure distribution was measured at 18 points along the mould surface at constant production parameters. Then six production parameters, which affect the pressure, were investigated in detail with the Taguchi method of experimental design. The results of the design were processed by ANOVA (analysis of variance. Three major influencing parameters were estimated by regression analysis. Finally an equation was developed to give a good estimation to the pressure arising in the mould cavity.

  12. Advances in precision machining and moulding technology bring design opportunities.

    Science.gov (United States)

    Glendening, Paul

    2008-09-01

    Machining of materials for medical applications has moved to a new level of precision. In parallel with this, moulding technology has improved through the increased use of sensors in moulds, enhanced design simulation and processes such as micromoulding. This article examines the opportunities offered by these developments and includes examples of mass produced parts that demonstrate the new capabilities useful to product designers.

  13. Development tendencies of moulding and core sands

    Directory of Open Access Journals (Sweden)

    Stanislaw M. Dobosz1

    2011-11-01

    Full Text Available Further development of the technology for making moulding and core sands will be strictly limited by tough requirements due to protection of the natural environment. These tendencies are becoming more and more tense, so that we will reach a point when even processes, that from technological point of view fulfill high requirements of the foundry industry, must be replaced by more ecologically-friendly solutions. Hence, technologies using synthetic resins as binding materials will be limited. This paper presents some predictable development tendencies of moulding and core sands. The increasing role of inorganic substances will be noticed, including silicate binders with significantly improved properties, such as improved knock-out property or higher reclamation strength. Other interesting solutions might also be moulding sands bonded by geo-polymers and phosphate binders or salts and also binders based on degradable biopolymers. These tendencies and the usefulness of these binders are put forward in this paper.

  14. Bond strength investigation of two shot moulded polymer

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul

    This report on the project “Bond strength investigation of two shot moulded polymers” has been submitted for fulfilling the requirements for the course “Experimental Plastic Technology – 42234” at IPL-DTU. Two shot moulding is a classic manufacturing process to combine two different polymers...... in a single product and it is getting more and more importance day by day. One of the biggest challenges of two shot moulding is to achieve a reasonably good bonding between two polymers. The purpose of this project is to investigate the effects of different process, material and machine parameters...... on the bond strength of two shot moulded polymers. For the experiments two engineering polymers (PS and ABS) were used. After all the experimental work, several parameters were found which could effectively control the bond strength of two shot moulded polymers. This report also presents different aspects...

  15. Modeling and Optimization of Phenol Formaldehyde Resin Sand Mould System

    Directory of Open Access Journals (Sweden)

    Chate G. R.

    2017-06-01

    Full Text Available Chemical bonded resin sand mould system has high dimensional accuracy, surface finish and sand mould properties compared to green sand mould system. The mould cavity prepared under chemical bonded sand mould system must produce sufficient permeability and hardness to withstand sand drop while pouring molten metal through ladle. The demand for improved values of permeability and mould hardness depends on systematic study and analysis of influencing variables namely grain fineness number, setting time, percent of resin and hardener. Try-error experiment methods and analysis were considered impractical in actual foundry practice due to the associated cost. Experimental matrices of central composite design allow conducting minimum experiments that provide complete insight of the process. Statistical significance of influencing variables and their interaction were determined to control the process. Analysis of variance (ANOVA test was conducted to validate the model statistically. Mathematical equation was derived separately for mould hardness and permeability, which are expressed as a non-linear function of input variables based on the collected experimental input-output data. The developed model prediction accuracy for practical usefulness was tested with 10 random experimental conditions. The decision variables for higher mould hardness and permeability were determined using desirability function approach. The prediction results were found to be consistent with experimental values.

  16. Micro-powder injection moulding of tungsten

    International Nuclear Information System (INIS)

    Zeep, B.

    2007-12-01

    For He-cooled Divertors as integral components of future fusion power plants, about 300000 complex shaped tungsten components are to be fabricated. Tungsten is the favoured material because of its excellent properties (high melting point, high hardness, high sputtering resistance, high thermal conductivity). However, the material's properties cause major problems for large scale production of complex shaped components. Due to the resistance of tungsten to mechanical machining, new fabrication technologies have to be developed. Powder injection moulding as a well established shaping technology for a large scale production of complex or even micro structured parts might be a suitable method to produce tungsten components for fusion applications but is not yet commercially available. The present thesis is dealing with the development of a powder injection moulding process for micro structured tungsten components. To develop a suitable feedstock, the powder particle properties, the binder formulation and the solid load were optimised. To meet the requirements for a replication of micro patterned cavities, a special target was to define the smallest powder particle size applicable for micro-powder injection moulding. To investigate the injection moulding performance of the developed feedstocks, experiments were successfully carried out applying diverse cavities with structural details in micro dimension. For debinding of the green bodies, a combination of solvent debinding and thermal debinding has been adopted for injection moulded tungsten components. To develop a suitable debinding strategy, a variation of the solvent debinding time, the heating rate and the binder formulation was performed. For investigating the thermal consolidation behaviour of tungsten components, sinter experiments were carried out applying tungsten powders suitable for micro-powder injection moulding. First mechanical tests of the sintered samples showed promising material properties such as a

  17. Investigation of field temperature in moulds of foamed plaster

    Directory of Open Access Journals (Sweden)

    M. Pawlak

    2007-12-01

    Full Text Available Plaster moulds used in precision foundry are characterized by a very low permeability which, in the case of classic plaster moulds, equals to about 0,01÷0,02 m2/(MPa·s. One of the most effective methods for increasing the permeability is a foaming treatment. Another characteristic feature of plaster is its very good insulating power which has influence on the process of solidification and cooling of a cast and also on a knock-out property. This insulating power is a function of thermophysical properties of plaster which, in turn, depend mainly on the mineralogical composition of the mould material, its bulk density as well as on the temperature of the pouring alloy. In the case of a foamed plaster mould an increase of the degree of foaming increases its porosity which causes a change in its thermophysical properties, thereby increasing susceptibility of the mass to overheating. The susceptibility of the plaster layer surrounding the cast to overheating is favorable because it makes it easier to knock-out of the cast by immersing the hot mould in cold water. Thermal and phase tensions that are created during this process cause fast destruction of plaster. This paper describes our investigations aimed at the determination of the dependence of the mould temperature field on the time of the cast stay in the mould, as recorded in a process of an unsteady heat flow. The determined data were planned to be used for estimation of the technological properties of the plaster mould. The tests were carried out using the plaster α-Supraduro and Alkanol XC (foaming agent. The test mould had a diameter of Ø 120 mm with centrally situated mould cavity of Ø 30 mm. Plaster moulds with a degree of foaming 20; 32,5 and 45% and comparatively from non-foaming plaster were tested and their temperatures were measured at the distance x=2; 9; 21; 25;27; 30 mm from the mould cavity within 25 min. Analysis of the results leads to the conclusion, that the highest

  18. Advances in Physarum machines sensing and computing with Slime mould

    CERN Document Server

    2016-01-01

    This book is devoted to Slime mould Physarum polycephalum, which is a large single cell capable for distributed sensing, concurrent information processing, parallel computation and decentralized actuation. The ease of culturing and experimenting with Physarum makes this slime mould an ideal substrate for real-world implementations of unconventional sensing and computing devices The book is a treatise of theoretical and experimental laboratory studies on sensing and computing properties of slime mould, and on the development of mathematical and logical theories of Physarum behavior. It is shown how to make logical gates and circuits, electronic devices (memristors, diodes, transistors, wires, chemical and tactile sensors) with the slime mould. The book demonstrates how to modify properties of Physarum computing circuits with functional nano-particles and polymers, to interface the slime mould with field-programmable arrays, and to use Physarum as a controller of microbial fuel cells. A unique multi-agent model...

  19. The effect of internal mould water spray cooling on rotationally moulded polyethylene parts

    Science.gov (United States)

    McCourt, Mark P.; Kearns, Mark P.; Martin, Peter J.

    2018-05-01

    The conventional method of cooling during the rotational moulding process is through the use of forced air. During the cooling phase of a typical rotomoulding cycle, large volumes of high velocity room temperature air are forced across the outside of the rotating rotomoulding tool to encourage cooling of the metal mould and molten polymer. Since no cooling is applied to the inside of the mould, the inner surface of the polymer (polyethylene) cools more slowly and will have a tendency to be more crystalline and the polyethylene will have a higher density in this region. The side that cools more quickly (in contact with the inside mould wall) will be less crystalline, and will therefore have a lower density. The major consequence of this difference in crystallinity will be a buildup of internal stresses producing warpage and excessive shrinkage of the part with subsequent increased levels of scrap. Therefore excessive cooling on the outside of the mould should be avoided. One consequence of this effect is that the cooling time for a standard rotationally moulded part can be quite long and this has an effect on the overall economics of the process in terms of part manufacture. A number of devices are currently on the market to enhance the cooling of rotational moulding by introducing a water spray to the inside of the rotomoulding during cooling. This paper reports on one such device 'Rotocooler' which during a series of initial industrial trials has been shown to reduce the cycletime by approximately 12 to 16%, with minimal effect on the mechanical properties, leading to a part which has less warpage and shrinkage than a conventionally cooled part.

  20. Application of microwaves for incinerating waste shell moulds and cores

    Directory of Open Access Journals (Sweden)

    K. Granat

    2008-08-01

    Full Text Available In the paper, investigation results of microwave heating application for incinerating waste shell moulds and cores made of moulding sands with thermosetting resins are presented. It was found that waste shell cores or shell moulds left after casting, separated from moulding sand, can be effectively incinerated. It was evidenced that microwave heating allows effective control of this process and its results. Incineration of waste moulds and cores made of commercial grades of resin-coated moulding sand using microwave heating was found to be an effective way of their utilisation. It was determined that the optimum burning time of these wastes (except those insufficiently disintegrated and not mixed with an activating agent is maximum 240 s at the used magnetron power of 650 W. It was noticed that proper disintegration of the wastes and use of suitable additives to intensify the microwave heating process guarantee significant reduction of the process time and its full stabilisation. Application of microwave heating for incinerating waste shell moulds and cores ensure substantial and measurable economic profits due to shorter process time and lower energy consumption.

  1. Blow-up : A free lunch?

    NARCIS (Netherlands)

    Koenderink, J.J.; Richards, W.; Van Doorn, A.J.

    2012-01-01

    We consider operations that change the size of images, either shrinks or blow-ups. Image processing offers numerous possibilities, put at everyone’s disposal with such computer programs as Adobe Photoshop. We consider a different class of operations, aimed at immediate visual awareness, rather than

  2. Blowing snow detection from ground-based ceilometers : Application to East Antarctica

    NARCIS (Netherlands)

    Gossart, Alexandra; Souverijns, Niels; Gorodetskaya, Irina V.; Lhermitte, S.L.M.; Lenaerts, Jan T M; Schween, Jan H.; Mangold, Alexander; Laffineur, Quentin; van Lipzig, Nicole P. M.

    2017-01-01

    Blowing snow impacts Antarctic ice sheet surface mass balance by snow redistribution and sublimation. However, numerical models poorly represent blowing snow processes, while direct observations are limited in space and time. Satellite retrieval of blowing snow is hindered by clouds and only the

  3. Elasticity of Moulding Sands – a Method of Reducing Core Cracking

    Directory of Open Access Journals (Sweden)

    Dobosz St. M.

    2017-03-01

    Full Text Available This paper focuses on mechanical properties of self hardening moulding sands with furfuryl and alkyd binders. Elasticity as a new parameter of moulding sands is investigated. With the use of presented testing equipment, it is possible to determine force kinetics and deformation of moulding sand in real time. The need for this kind of study comes from the modern casting industry. New foundries can be characterized with high intensity of production which is correlated with high level of mechanization and automatization of foundry processes. The increasingly common use of manipulators in production of moulds and cores can lead to generation of new types of flaws, caused by breakage in moulds and cores which could occur during mould assembly. Hence it is required that moulds and cores have high resistance to those kinds of factors, attributing it with the phenomenon of elasticity. The article describes the theoretical basis of this property, presents methods of measuring and continues earlier research.

  4. Whistle-blowing

    International Nuclear Information System (INIS)

    Fitzgerald, K.

    1990-01-01

    In this paper five engineers in nuclear power, aerospace, and air-traffic control recount their experiences in following their consciences. Exposing errors or unethical conduct in any occupation is risky, but when engineering judgement is involved, the risks of blowing the whistle acquire an added dimension. A technical decision cannot always be categorized as strictly right or wrong - unlike situations in which an organization is falsifying documents or overcharging for a product. Consequently, the engineer must be convinced of being right and then wait, sometimes years and even decades after lives are lost or millions of dollars are spent, to be proved right or wrong. Frequently, the whistle-blower's career is destroyed in the meantime. In the following cases, which date from the 1970s and 1980s, the whistle-blowers have by now been vindicated to a degree for their actions, though the verdict may not be unanimous. And the careers of the first group may have even benefitted by blowing the whistle

  5. Bond strength of two component injection moulded MID

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

    2006-01-01

    Most products of the future will require industrially adapted, cost effective production processes and on this issue two-component (2K) injection moulding is a potential candidate for MID manufacturing. MID based on 2k injection moulded plastic part with selectively metallised circuit tracks allows...... the two different plastic materials in the MID structure require good bonding between them. This paper finds suitable combinations of materials for MIDs from both bond strength and metallisation view-point. Plastic parts were made by two-shot injection moulding and the effects of some important process...... the integration of electrical and mechanical functionalities in a real 3D structure. If 2k injection moulding is applied with two polymers, of which one is plateable and the other is not, it will be possible to make 3D electrical structures directly on the component. To be applicable in the real engineering field...

  6. Tensile Properties and Fracture Behavior of Aluminum Alloy Foam Fabricated from Die Castings without Using Blowing Agent by Friction Stir Processing Route.

    Science.gov (United States)

    Hangai, Yoshihiko; Kamada, Hiroto; Utsunomiya, Takao; Kitahara, Soichiro; Kuwazuru, Osamu; Yoshikawa, Nobuhiro

    2014-03-21

    Al foam has been used in a wide range of applications owing to its light weight, high energy absorption and high sound insulation. One of the promising processes for fabricating Al foam involves the use of a foamable precursor. In this study, ADC12 Al foams with porosities of 67%-78% were fabricated from Al alloy die castings without using a blowing agent by the friction stir processing route. The pore structure and tensile properties of the ADC12 foams were investigated and compared with those of commercially available ALPORAS. From X-ray computed tomography (X-ray CT) observations of the pore structure of ADC12 foams, it was found that they have smaller pores with a narrower distribution than those in ALPORAS. Tensile tests on the ADC12 foams indicated that as their porosity increased, the tensile strength and tensile strain decreased, with strong relation between the porosity, tensile strength, and tensile strain. ADC12 foams exhibited brittle fracture, whereas ALPORAS exhibited ductile fracture, which is due to the nature of the Al alloy used as the base material of the foams. By image-based finite element (FE) analysis using X-ray CT images corresponding to the tensile tests on ADC12 foams, it was shown that the fracture path of ADC12 foams observed in tensile tests and the regions of high stress obtained from FE analysis correspond to each other. Therefore, it is considered that the fracture behavior of ADC12 foams in relation to their pore structure distribution can be investigated by image-based FE analysis.

  7. Tensile Properties and Fracture Behavior of Aluminum Alloy Foam Fabricated from Die Castings without Using Blowing Agent by Friction Stir Processing Route

    Directory of Open Access Journals (Sweden)

    Yoshihiko Hangai

    2014-03-01

    Full Text Available Al foam has been used in a wide range of applications owing to its light weight, high energy absorption and high sound insulation. One of the promising processes for fabricating Al foam involves the use of a foamable precursor. In this study, ADC12 Al foams with porosities of 67%–78% were fabricated from Al alloy die castings without using a blowing agent by the friction stir processing route. The pore structure and tensile properties of the ADC12 foams were investigated and compared with those of commercially available ALPORAS. From X-ray computed tomography (X-ray CT observations of the pore structure of ADC12 foams, it was found that they have smaller pores with a narrower distribution than those in ALPORAS. Tensile tests on the ADC12 foams indicated that as their porosity increased, the tensile strength and tensile strain decreased, with strong relation between the porosity, tensile strength, and tensile strain. ADC12 foams exhibited brittle fracture, whereas ALPORAS exhibited ductile fracture, which is due to the nature of the Al alloy used as the base material of the foams. By image-based finite element (FE analysis using X-ray CT images corresponding to the tensile tests on ADC12 foams, it was shown that the fracture path of ADC12 foams observed in tensile tests and the regions of high stress obtained from FE analysis correspond to each other. Therefore, it is considered that the fracture behavior of ADC12 foams in relation to their pore structure distribution can be investigated by image-based FE analysis.

  8. Possibilities of utilizing used moulding and core sands by microwave treatment

    Directory of Open Access Journals (Sweden)

    K. Granat

    2011-01-01

    Full Text Available The paper presents a semi-industrial reactor designed for microwave utilization of waste moulds and cores made of moulding sandsprepared in furane resin technology. It was found that a possibility exists of effective incinerating this way prepared residues of coresseparated from moulding sands or waste moulds left after casting. The preliminary tests evidenced that microwave heating is an effectiveway of disposing waste moulding sands and the applied apparatus permits effective control of the microwave heating process. The special structure permitting rotations of charge material and proper selection of the generators working cycles guarantee significant speeding-up the process and its full stabilisation. Application of microwave heating for utilization of waste moulds and cores containing synthetic resins as binders ensures significant and measurable economical benefits resulting from shorter process time.

  9. Report on converging insert moulding with µ-IM

    DEFF Research Database (Denmark)

    Islam, Aminul

    moulding with µ-IM  Task 5.2.1 and COTECH demonstrator: guide line for 5PRC production based on the concept of Task 5.2.1 Information and results provided by this deliverable will be directly used for one of the COTECH demonstrators production which will call for convergent insert moulding with µ......Task 5.2.1 deals with the technical feasibility of converging the state-of-the-art µ IM process with insert moulding to offer a wide range of multi-material µ components. The main objective of this deliverable is to summarize state-of-the-art information and to make the guideline needed...... for the convergence. In particular the following aspects are summed up in the deliverable:  Need for converging insert moulding with µ-IM  Objectives and expected outcome from task 5.2.1  State-of-the-art micro insert moulding and different scenario of micro insert moulding  Challenges ahead of converging insert...

  10. Development and characterisation of injection moulded, all-polypropylene composites

    Directory of Open Access Journals (Sweden)

    A. Kmetty

    2013-02-01

    Full Text Available In this work, all-polypropylene composites (all-PP composites were manufactured by injection moulding. Prior to injection moulding, pre-impregnated pellets were prepared by a three-step process (filament winding, compression moulding and pelletizing. A highly oriented polypropylene multifilament was used as the reinforcement material, and a random polypropylene copolymer (with ethylene was used as the matrix material. Plaque specimens were injection moulded from the pellets with either a film gate or a fan gate. The compression moulded sheets and injection moulding plaques were characterised by shrinkage tests, static tensile tests, dynamic mechanical analysis and falling weight impact tests; the fibre distribution and fibre/matrix adhesion were analysed with light microscopy and scanning electron microscopy. The results showed that with increasing fibre content, both the yield stress and the perforation energy significantly increased. Of the two types of gates used, the fan gate caused the mechanical properties of the plaque specimens to become more homogeneous (i.e., the differences in behaviour parallel and perpendicular to the flow direction became negligible.

  11. Microstructure, SDAS and Mechanical Properties of A356 alloy Castings Made in Sand and Granulated Blast Furnace Slag Moulds

    Directory of Open Access Journals (Sweden)

    Jinugu B. R.

    2017-03-01

    Full Text Available Investigations were carried out to ensure the granulated blast furnace (GBF slag as an alternative mould material in foundry industry by assessing the cast products structure property correlations. Sodium silicate-CO2 process was adopted for preparing the moulds. Three types of moulds were made with slag, silica sand individually and combination of these two with 10% sodium silicate and 20 seconds CO2 gassing time. A356 alloy castings were performed on these newly developed slag moulds. The cast products were investigated for its metallography and mechanical properties. Results reveal that cast products with good surface finish and without any defects were produced. Faster heat transfers in slag moulds enabled the cast products with fine and refined grain structured; and also, lower Secondary Dendrite Arm Spacing (SDAS values were observed than sand mould. Slag mould casting shows improved mechanical properties like hardness, compression, tensile and impact strength compared to sand mould castings. Two types of tensile fracture modes, namely cleavage pattern with flat surfaces representing Al−Si eutectic zone and the areas of broken Fe-rich intermetallic compounds which appear as flower-like morphology was observed in sand mould castings. In contrast, GBF slag mould castings exhibit majority in dimple fracture morphology with traces of cleavage fracture. Charpy impact fractured surfaces of sand mould castings shows both transgranular and intergranular fracture modes. Only intergranular fracture mode was noticed in both GBF slag and mixed mould castings.

  12. Effect of hardening methods of moulding sands with water glass on structure of bonding bridges

    Directory of Open Access Journals (Sweden)

    M. Stachowicz

    2010-07-01

    Full Text Available Research on influence of hardening methods on structure of bonding bridges in moulding sands with sodium water glass is presented.Moulding sands with addition of 2.5 % of binder with molar module 2.0 were hardened with CO2 and dried in traditional way or hardenedwith microwaves. It was proved that the hardening method affects structure of bonding bridges, correlating with properties of the hardened moulding sands. It was found that strength of the moulding sands hardened with microwaves for 4 min is very close to that measured after traditional drying at 110 °C for 120 min. So, application of microwave hardening ensures significant shortening of the process time to the value comparable with CO2 hardening but guaranteeing over 10-fold increase of mechanical properties. Analysis of SEM images of hardened moulding sands permitted explaining differences in quality parameters of moulding sands by connecting them with structure of the created bonding bridges.

  13. A stone mould from Klinovac

    Directory of Open Access Journals (Sweden)

    Bulatović Aleksandar

    2002-01-01

    Full Text Available A two-piece stone mould that reached the National Museum at Vranje in 1966 had been recovered from a depth of about one meter at the site known as Tri Kruške (Three Pear-trees, the village of Klinovac. The site is situated on a river terrace on the right bank of the Krševica River some 15 kilometers south of Vranje. The mould was carved out of metamorphic rock from the class of schist, more exactly, of greenschist (with chlorite and mica as its constituent minerals that is widespread in the area, which geologically belongs to the upper (Vlasina complex of the Serbian-Macedonian mass. The mould was intended for casting four kinds of bronze weapons: three chisels and a winged axe. More sensitive as dating evidence, the winged axe (Ärmchenbeil may be broadly dated to the last three centuries of the second millennium BC. The type is geographically related with the Aegean, while its northernmost findspot so far is Pobit Kamak in northern Bulgaria. The chisels cast in this mould do not have direct analogies, although many hoards of similar tools have been registered in Croatia, Romania and Central Europe. Apparently the mould was made by a local workshop and from the locally available raw material. The possible activity of local workshops in the above mentioned period has already been presumed by scholars, and the Klinovac mould constitutes yet another corroboration of the hypothesis. Nevertheless its Aegean origin should not be ruled out completely, because cultural contacts between the Late Bronze Age population inhabiting the region and their southern neighbours seem quite certain, as evidenced by Mycenaean pottery discovered on the site of Resulja at Lučani near Bujanovac.

  14. Mould thermal monitoring: a window on the mould

    Energy Technology Data Exchange (ETDEWEB)

    Normanton, A.S.; Hewitt, P.N.; Hunter, N.S.; Scoones, D.; Harris, B.

    2004-07-01

    Corus R, D and T at Teesside Technology Centre has developed over a number of years a mould thermal monitoring (MTM) system based on an array of thermocouples in the mould copper plates. The system is installed on the Corus slab casters in the UK, on slab casters at Outokumpu (UK), Sidmar (Belgium) and Kosice (Slovakia) and, at the time of the 4th European Continuous Casting Conference, was also on the medium thickness slab caster at Tuscaloosa (USA), which was sold to Nucor in 2004. The MTM system was also under development on the thin slab caster at Trico (USA) before plant closure (subsequently bought by Nucor), and aspects are currently being developed on the Corus DSP (direct sheet plant) thin slab caster at IJmuiden (The Netherlands). While a prime function is detection and prevention of sticker type breakouts, the MTM system allows real time assessment of thermal conditions, provides a valuable input for online grading and, most important, enables modifications to mould powder practices to be assessed. The present paper briefly outlines recent developments to the MTM system and presents examples of the use of the system to assist mould powder developments. (author)

  15. Micro-MID Manufacturing By Two-Shot Injection Moulding

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

    2008-01-01

    a specific MID process chain is used for micro products, many technical challenges are encountered which would not be problems for macro scale products. This paper investigates on a specific MID process chain (two shot moulding) and discusses the technical difficulties associated with the production process...

  16. Injection Moulding of Plastic Parts with Surface Microstructures

    DEFF Research Database (Denmark)

    Arlø, Uffe Rolf; Hansen, Hans Nørgaard; Kjær, Erik Michael

    2003-01-01

    structures with heights of 9 µm and aspect ratios from 0.2 to 1. For topographical characterisation a confocal laser scanning microscope was used. The injection moulding process conditions were varied over the recommended process window for the material, and the process was analysed using commercial...

  17. Blowing Flap Experiment: PIV Measurements

    Science.gov (United States)

    Hutcheson, Florence V.; Stead, Daniel J.; Bremmer, David M.

    2004-01-01

    PIV measurements of the flow in the region of a flap side edge are presented for several flap configurations. The test model is a NACA 63(sub 2)-215 Hicks Mod-B main element airfoil with a half-span Fowler flap. Air is blown from small slots located along the flap side edge on either the top, bottom or side surfaces. The test set up is described and flow measurements for a baseline and three blowing flap configurations are presented. The effects that the flap tip jets have on the structure of the flap side edge flow are discussed for each of the flap configurations tested. The results indicate that blowing air from a slot located along the top surface of the flap greatly weakened the top vortex system and pushed it further off the top surface. Blowing from the bottom flap surface kept the strong side vortex further outboard while blowing from the side surface only strengthened the flap vortex system. It is concluded that blowing from the top or bottom surfaces of the flap may lead to a reduction of flap side edge noise.

  18. Mould growth on building materials

    DEFF Research Database (Denmark)

    Fog Nielsen, K.

    Mould growth in buildings is associated with adverse health effects among the occupants of the building. However actual growth only occurs in damp and water-damaged materials, and is an increasing problem in Denmark, due to less robust constructions, inadequate maintenance, and too little...

  19. Polypropylenes foam consisting of thermally expandable microcapsule as blowing agent

    Science.gov (United States)

    Jeoung, Sun Kyung; Hwang, Ye Jin; Lee, Hyun Wook; Kwak, Sung Bok; Han, In-Soo; Ha, Jin Uk

    2016-03-01

    The structure of thermally expandable microcapsule (TEMs) is consisted of a thermoplastic shell which is filled with liquid hydrocarbon at core. The shell of TEMs becomes soft when the temperature is higher than boiling temperature of liquid hydrocarbon. The shell of TEMs is expanded under the high temperature because the inner pressure of TEMs is increased by vaporization of hydrocarbon core. Therefore, the TEMs are applicable for blowing agents and light weight fillers. In this research, we fabricated the polypropylene (PP) foam by using the TEMs and chemical blowing agents and compared to their physical properties. The density of the specimen was decreased when the contents of chemical blowing agents and TEMs were increased. In addition, the mechanical properties (i.e. tensile strength and impact strength) of specimens were deteriorated with increasing amount of chemical blowing agents and TEMs. However, PP foam produced with TEMs showed higher impact strength than the one with the chemical blowing agent. In order to clarify the dependence of impact strength of PP foam as the blowing agent, the morphology difference of the PP foams was investigated. Expanding properties of PP foams produced with TEMs was changed with TEMs content of PP foams. Processing conditions also influenced the mechanical properties of PP foam containing TEMs.

  20. Holes at High Blowing Ratios

    Directory of Open Access Journals (Sweden)

    Phillip M. Ligrani

    1996-01-01

    Full Text Available Experimental results are presented which describe the development and structure of flow downstream of a single row of holes with compound angle orientations producing film cooling at high blowing ratios. This film cooling configuration is important because similar arrangements are frequently employed on the first stage of rotating blades of operating gas turbine engines. With this configuration, holes are spaced 6d apart in the spanwise direction, with inclination angles of 24 degrees, and angles of orientation of 50.5 degrees. Blowing ratios range from 1.5 to 4.0 and the ratio of injectant to freestream density is near 1.0. Results show that spanwise averaged adiabatic effectiveness, spanwise-averaged iso-energetic Stanton number ratios, surveys of streamwise mean velocity, and surveys of injectant distributions change by important amounts as the blowing ratio increases. This is due to injectant lift-off from the test surface just downstream of the holes.

  1. Additive manufacturing for the production of inserts for micro injection moulding

    DEFF Research Database (Denmark)

    Mischkot, Michael; Hansen, Hans Nørgaard; Pedersen, David Bue

    2015-01-01

    The production of inserts for micro injection moulding using additive manufacturing technology has the potential to greatly improve the efficiency of pilot production and reduce overall time to market. In this work, Digital Light Processing (DLP) was used to produce micro injection moulding inserts...

  2. Report on best practice for improved μ-IM injection moulding simulation

    DEFF Research Database (Denmark)

    Tosello, Guido; Costa, Franco; Hansen, Hans Nørgaard

    2010-01-01

    Data analysis and simulations on micro-moulding experiments have been conducted. Micro moulding simulations have been executed taking into account actual processing conditions implementation in the software. Numerous aspects of the simulation set-up have been considered in order to improve the si...

  3. High Accuracy Three-dimensional Simulation of Micro Injection Moulded Parts

    DEFF Research Database (Denmark)

    Tosello, Guido; Costa, F. S.; Hansen, Hans Nørgaard

    2011-01-01

    Micro injection moulding (μIM) is the key replication technology for high precision manufacturing of polymer micro products. Data analysis and simulations on micro-moulding experiments have been conducted during the present validation study. Detailed information about the μIM process was gathered...

  4. Characterisation of demoulding parameters in micro‑injection moulding

    DEFF Research Database (Denmark)

    Griffiths, C.A.; Tosello, Guido; Dimov, S.S.

    2015-01-01

    on the process factors that affect parts’ quality. Using a Cyclic Olefin Copolyme (COC) microfluidics demonstrator, the demoulding performance was studied as a function of four process parameters (melt temperature, mould temperature, holding pressure and injection speed), employing the design of experiment...

  5. Two-component microinjection moulding for MID fabrication

    DEFF Research Database (Denmark)

    Islam, Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

    2010-01-01

    Moulded interconnect devices (MIDs) are plastic substrates with electrical infrastructure. The fabrication of MIDs is usually based on injection moulding, and different process chains may be identified from this starting point. The use of MIDs has been driven primarily by the automotive sector......, but recently, the medical sector seems more and more interested. In particular, the possibility of miniaturisation of three-dimensional components with electrical infrastructure is attractive. The present paper describes possible manufacturing routes and challenges of miniaturised MIDs based on two...

  6. Free-form nanostructured tools for plastic injection moulding

    DEFF Research Database (Denmark)

    Kafka, Jan; Sonne, Mads Rostgaard; Lam, Yee Cheong

    realized and successfully transferred to plastic parts during injection moulding.As an example, we present theory and results regarding the imprint of pillar nanostructures on a semi-spherical mold surface, followed by injection molding of the same. The deformation of the flexible stamp is characterized...... by measurement of inter-pillar distance on various points on the sphere, and compared to predictions provided by a geometrical model. Moulded plastic parts show good replication of the pillar structure.There are various practical advantages to the new process: the application of the coating is possible on both...

  7. Dynamic shock wave: hammer blow

    International Nuclear Information System (INIS)

    Lackme, Claude

    1978-01-01

    The general properties of shocks, their generation and the conditions of reflexion to an interface are dealt with in turn. By then applying these concepts to a liquid column and its environment (wall, free area, closing devices) the hammer blow is presented as being a relatively weak shock [fr

  8. Influence of Polylactide Modification with Blowing Agents on Selected Mechanical Properties

    Directory of Open Access Journals (Sweden)

    Aneta Tor-Świątek

    2017-12-01

    Full Text Available Article presents research of modification of PLA with four types of chemical blowing agents with a different decomposition characteristic. The modification was done both cellular extrusion and injection molding processes. Obtained results shows that dosing blowing agents have the influence on mechanical properties and structure morphology of PLA. The differences in obtained results are also visible and significant between cellular processes.

  9. CAE applications in a thermoforming mould design

    International Nuclear Information System (INIS)

    Marjuki, AR; Mohd Ghazali, FA; Ismail, N M; Sulaiman, S; Mohd Khairuddin, I; Majeed, Anwar P P A; Jaafar, AA; Basri, S; Mustapha, F

    2016-01-01

    Preparation of honeycomb layer is a critical step for successful fabrications of thermoformed based sandwiched structures. This paper deals with an initial investigation on the rapid manufacturing process of corrugated sheet with 120° dihedral angles. Time history of local displacements and thickness, assuming viscous dominated material model for a 1mm thick thermoformable material, was computed by using ANSYS ® Polyflow solver. The quality of formed surfaces was evaluated for selection of mould geometry and assessment of two common variants of thermoforming process. Inadequate mesh refinement of a membrane elements produces satisfactorily detailing and incomplete forming. A perfectly uniform material distribution was predicted using drape forming process. However, the geometrical properties of vacuum formed part are poorly distributed and difficult to control with increasing inflation volumes. Details of the discrepancies and the contributions of the CAE tool to complement traditional trial and error methodology in the process and design development are discussed. (paper)

  10. Assessment of the possibility of utilisation of used ceramic moulds originated from the investment casting technology

    Directory of Open Access Journals (Sweden)

    M. Holtzer

    2009-04-01

    Full Text Available Review of wastes generated by investment casting technology and discussion on possibilities of disposal of the largest quantity waste from this technology - used ceramic mould is presented in the paper. Preliminary examinations of disintegration process of used ceramic mould conducted in various testing conditions were performed in the frame of presented research. Applied system of disintegration doesn’twarrant obtained material to be suitable for reuse in production of ceramic moulds. Investigations of the inter-phase boundary: ceramicmould-casting were performed to examine environmental harmfulness of used ceramic moulds. Additionally ecologic assessment of spentmoulds by means of it’s elution in the aspect of qualifying possibilities of it’s disposal were performed. Gained results qualify the waste from ceramic mould to storage in deposits for neutral wastes.

  11. Potential of the application of the modified polysaccharides water solutions as binders of moulding sands

    Directory of Open Access Journals (Sweden)

    K. Kaczmarska

    2015-10-01

    Full Text Available The results of preliminary tests of selected properties of the moulding sands with the binder in the form of a 5 % water solution of the sodium salt of carboxymethyl starch (with a degree of substitution (DS of 0,2 and 0,87 arepresented in this study. The moulding sand properties such as permeability, abrasion resistance, tensile and bendingstrength - after curing - are shown in series of tests. The cure process was conducted in a field of electromagnetic radiation within the microwave range. The effect of the microwave treatment on the moulding sand was evaporating of water (solvent in a binder and cross-linking of the polymeric binder. As a result the cured moulding sands with particular properties, essential in the context of its application in the mould technology in the foundry industry, were obtained.

  12. Exercise in injection moulding: Predicting the non-uniform shrinkage from PVT data

    DEFF Research Database (Denmark)

    Rasmussen, Henrik Koblitz; Eriksson, Torbjörn Gerhard

    Injection moulding is a widely spread technique for producing plastic parts of many kinds, for example bowls, chairs, coverings for mobile phones etc. The basic principle of injection moulding is to inject molten plastic into a closed, cooled mould (i. e. tool), where it solidifies to give......) is manufactured using two types of commercial plastics (Polypropylene (PP) and Polycarbonate (PC)). Pressure transducers measure the pressure in the mould during the injection and the solidification. The temperature is measured by inserting a thermometer in the plastic melt. The difference in dimensions between...... the product. The product is recovered by opening the mould to release it. The quality of the product is highly dependent on tool design, process parameters such as pressure and temperature and which type of polymer that is used. Here, a plastic bar with four indentions (in the form of parallel lines...

  13. The computation of properties of injection-moulded products

    NARCIS (Netherlands)

    Douven, L.F.A.; Baaijens, F.P.T.; Meijer, H.E.H.

    1995-01-01

    Injection moulding is a flexible production technique for the manufacture of complex shaped, thin walled polymer products that require minimal finishing. During processing, the polymer experiences a complex deformation and temperature history that affects the final properties of the product. In a

  14. Quality of topographical micro replication in injection moulding

    DEFF Research Database (Denmark)

    Arlø, Uffe Rolf; Hansen, Hans Nørgaard; Bariani, Paolo

    2003-01-01

    The quality of tool-to-part rough surface topography replication in injection moulding has been investigated. Quantitative descriptors suitable for detecting process conditions induced topography changes have been identified using a statistical criterion. The experimental work is based on a tool ...

  15. On the epoxy moulding compound aging effect on package reliability

    NARCIS (Netherlands)

    Noijen, S.P.M.; Engelen, R.A.B.; Martens, J.; Opran, A.; Sluis, van der O.

    2009-01-01

    Most semi-conductor devices are encapsulated by epoxy moulding compound (EMC) material. Even after curing at the prescribed temperature and time in accordance with the supplier's curing specifications often the product is not yet 100% fully cured. As a consequence, the curing process of a product

  16. Air Flow and Gassing Potential in Micro-injection Moulding

    DEFF Research Database (Denmark)

    Griffithsa, C.A.; Dimova, S.S.; Scholz, S.

    2011-01-01

    valuable information about the process dynamics and also about the filling of a cavity by a polymer melt. In this paper, a novel experimental set-up is proposed to monitor maximum air flow and air flow work as an integral of the air flow over time by employing a MEMS gas sensor mounted inside the mould...

  17. Assessment of sub-mm features replication capability in injection moulding using a multi-cavity tool produced by additive manufacturing

    DEFF Research Database (Denmark)

    Davoudinejad, A.; Charalambis, A.; Zhang, Y.

    This research investigates the effect of injection moulding process parameters on photopolymer mould inserts produced with the Digital Light Processing (DLP) additive manufacturing (AM) method. The main motivation of applying AM to produce mould inserts, is the potential of reducing lead time...... and manufacturing cost, as well as achieving a more flexible manufacturing method in case of non-mass produced products such as prototypes. In this research moulds inserts of 20 x 20 x 2.7 mm with mould cavities as small as 5 x 4 mm in dimensions are tested. The parts are analyzed and evaluated by the measurements...

  18. Dynamic Double Curvature Mould System

    DEFF Research Database (Denmark)

    Jepsen, Christian Raun; Kristensen, Mathias Kræmmergaard; Kirkegaard, Poul Henning

    2011-01-01

    The present paper describes a concept for a reconfigurable mould surface which is designed to fit the needs of contemporary architecture. The core of the concept presented is a dynamic surface manipulated into a given shape using a digital signal created directly from the CAD drawing of the design....... This happens fast, automatic and without production of waste, and the manipulated surface is fair and robust, eliminating the need for additional, manual treatment. Limitations to the possibilities of the flexible form are limited curvature and limited level of detail, making it especially suited for larger...

  19. Optimisation of warpage on plastic injection moulding part using response surface methodology (RSM) and genetic algorithm method (GA)

    Science.gov (United States)

    Miza, A. T. N. A.; Shayfull, Z.; Nasir, S. M.; Fathullah, M.; Hazwan, M. H. M.

    2017-09-01

    In this study, Computer Aided Engineering was used for injection moulding simulation. The method of Design of experiment (DOE) was utilize according to the Latin Square orthogonal array. The relationship between the injection moulding parameters and warpage were identify based on the experimental data that used. Response Surface Methodology (RSM) was used as to validate the model accuracy. Then, the RSM and GA method were combine as to examine the optimum injection moulding process parameter. Therefore the optimisation of injection moulding is largely improve and the result shown an increasing accuracy and also reliability. The propose method by combining RSM and GA method also contribute in minimising the warpage from occur.

  20. Evaluation of wettability of binders used in moulding sands

    Directory of Open Access Journals (Sweden)

    Hutera B.

    2007-01-01

    Full Text Available Binders used in moulding sand have the differential properties. One of the main parameters influencing on moulding sand properties is wettability of the sand grain by binding material. In the article some problems concerned with wettability evaluation have been presented and the importance of this parameter for quantity description of process occurring in system: binder- sand grain has been mentioned. The procedure of wetting angle measurement and operation of prototype apparatus for wettability investigation of different binders used in moulding sand have been described, as well as the results of wetting angle measurement for different binders at different conditions. The addition of little amount of proper diluent to binder results in the state of equilibrium reached almost immediately. Such addition can also reduce the value of equilibrium contact angle. The uniform distribution of binder on the surface of the sand grains and reducing of the required mixing time can be obtained. It has also a positive effect on the moulding sand strength.

  1. A proper strategy for combating mould.

    Science.gov (United States)

    Cheong, Cedric

    2014-02-01

    managing director of Mycologia & Mould Worx, MSc, B.(Env. Sci.), TAE40110, examines the topic of mould exposure in healthcare facilities, and the associated duty of care for hospital facility managers and engineers. The article, published here in slightly adapted form, also focuses on the need for additional training of key personnel on the risks associated with exposure to environmental microbial contamination.

  2. Moulding of Sub-micrometer Surface Structures

    DEFF Research Database (Denmark)

    Pranov, Henrik; Rasmussen, Henrik K.; Larsen, Niels Bent

    2006-01-01

    The experiments strongly suggest that the possibility to injection mould sub-micrometer surface structures in polymers mainly relates to the forces originating from the adhesive energy between polymer and shim.......The experiments strongly suggest that the possibility to injection mould sub-micrometer surface structures in polymers mainly relates to the forces originating from the adhesive energy between polymer and shim....

  3. Replication quality assessment and uncertainty evaluation of a polymer precision injection moulded component

    DEFF Research Database (Denmark)

    Baruffi, Federico; Calaon, Matteo; Tosello, Guido

    2017-01-01

    Precision injection moulding holds a central role in manufacturing as only replication process currently capable of accurately producing complex shaped polymer parts integrating micrometric features on a mass scale production. In this scenario, a study on the replication quality of a polymer...... injection moulded precision component for telecommunication applications is presented. The effects of the process parameters on the component dimensional variation have been investigated using a statistical approach. Replication fidelity of produced parts has been assessed using a focus variation microscope...... with sub-micrometric resolution. Measurement uncertainty has then been evaluated, according to the GUM considering contributions from different process settings combinations and mould geometries. The analysis showed that the injection moulding manufacturing process and the utilized measurement chain...

  4. Effectiveness of Protective Action of Coatings from Moisture Sorption into Surface Layer of Sand Moulds

    Directory of Open Access Journals (Sweden)

    Kaźnica N.

    2016-12-01

    Full Text Available The results of investigations of the sorption process of surface layers of sand moulds covered by zirconium and zirconium - graphite alcohol coatings are presented in the paper. Investigations comprised two kinds of sand grains (silica sand and reclaimed sand of moulding sand with furan resin. Tests were performed under conditions of a high relative air humidity 75 - 85% and a constant temperature within the range 28 – 33°C. To evaluate the effectiveness of coatings protective action from moisture penetration into surface layers of sand moulds gravimetric method of quantitavie moisture sorption and ultrasonic method were applied in measurements.

  5. Transcription of Small Surface Structures in Injection Moulding - An Experimental Study

    DEFF Research Database (Denmark)

    Arlø, Uffe Rolf; Kjær, Erik Michael

    2000-01-01

    The ability to replicate the surface roughness from mold wall to the plastic part in injection moldning has many functional and cosmetic important implications from medical use to designer products. Generally the understanding of surface transcription i.e the the replication of the surface...... structure from the mould to plastic part, also relates to micro injection moulding and moulding of parts with specific micro structures on the surface such as optical parts. The present study concerns transcription of surface roughness as a function of process parameters. The study is carried out...

  6. DEVELOPMENT OF FLUORINE-FREE MOULD FLUX APPLIED IN LOW CARBON STEEL

    Directory of Open Access Journals (Sweden)

    Jayme Alves de Souza Junior

    2012-12-01

    Full Text Available ract The mould flux is a mixture of non-metallic oxides that, in contact with liquid steel melts, becomes a liquid slag which the mainly function is to lubricate and control heat transfer between mould and strand during the continuous casting process. The mould flux without fluoride has the advantage of decreasing the wear of machine and the SEN in comparison to common mould flux. The application in Continuous Casting of Slabs has been a great challenge in relation to the operational viability together with internal and surface quality of slabs. Another differential is the decrease of environmental issues on account of the contamination of secondary cooling water by the fluorides. It is considered that properties of mould flux as chemical composition, viscosity, softening, melting flowing temperatures, fusion rate, etc, should be suitable to the chemical composition and the mechanical properties at elevated temperatures of steel and also the operational parameters such as casting temperature, casting speed, mould frequency, among others. This work presents a preliminary analysis in relation to operational viability, analysis of surface quality of slabs, measurements of fluorides content in the water of secondary cooling of machine. In addition to that, the analyses of operational features as measurements of wear of SEN, mould flux consumption, slag pool and behavior of thermocouples of detection system break outs (MSD are considered.

  7. Selected parameters of moulding sands for designing quality control systems

    Directory of Open Access Journals (Sweden)

    J. Jakubski

    2010-07-01

    Full Text Available One of the modern methods of production optimisation are artificial neural networks. Neural networks owe their popularity to the fact thatthey are convenient tools, which can be utilised in a wide scope of problems. They are capable of reflecting complex functions. Especiallytheir non-linearity should be emphasised. They are gaining wider and wider application in the foundry industry, among others, to controlmelting processes in cupolas and arc furnaces, designing castings and supply systems, control of moulding sands treatments, prediction ofproperties of cast alloys as well as selecting die casting.An attempt of the application neural networks to the quality control of moulding sands with bentonite is presented in the paper. This isa method of assessing the suitability of moulding sands by finding correlations in between individual parameters, by means of artificialneural network systems. The presented investigations were performed with the application of the Statistica 8.0 program.The investigations were aimed at the selection of the proper kind of a neural network for prediction a sand moistness on the bases ofcertain moulding sand properties such as: permeability, compactibility and friability. These parameters – determined as sand moistness functions - were introduced as initial parameters.Application of the Statistica program allowed for an automatic selection of the most suitable network for the reflection of dependencies and interactions existing among the proposed parameters. The best results were obtained for unidirectional multi-layer perception network (MLP. The neural network sensitivity to individual moulding sand parameters was determined, which allowed to reject not important parameters when constructing the network.

  8. Effects of carbon fibres on the life cycle assessment of additively manufactured injection moulding inserts for rapid prototyping

    DEFF Research Database (Denmark)

    Hofstätter, Thomas; Bey, Niki; Mischkot, Michael

    2017-01-01

    properties and lifetime. The additively manufactured inserts are compared to the standard materials steel, aluminium and brass. The investigated part of the production and prototyping phase considers the insert itself, the moulded part, and resulting waste material of the injection moulding process....

  9. Effects of mould on electrochemical migration behaviour of immersion silver finished printed circuit board.

    Science.gov (United States)

    Yi, Pan; Xiao, Kui; Dong, Chaofang; Zou, Shiwen; Li, Xiaogang

    2018-02-01

    The role played by mould in the electrochemical migration (ECM) behaviour of an immersion silver finished printed circuit board (PCB-ImAg) under a direct current (DC) bias was investigated. An interesting phenomenon is found whereby mould, especially Aspergillus niger, can preferentially grow well on PCB-ImAg under electrical bias and then bridge integrated circuits and form a migration path. The cooperation of the mould and DC bias aggravates the ECM process occurring on PCB-ImAg. When the bias voltage is below 15V, ECM almost does not occur for Ag coating. Mechanisms that explain the ECM processes of PCB-ImAg in the presence of mould and DC bias are proposed. Copyright © 2017. Published by Elsevier B.V.

  10. Bernoulli Suction Effect on Soap Bubble Blowing?

    Science.gov (United States)

    Davidson, John; Ryu, Sangjin

    2015-11-01

    As a model system for thin-film bubble with two gas-liquid interfaces, we experimentally investigated the pinch-off of soap bubble blowing. Using the lab-built bubble blower and high-speed videography, we have found that the scaling law exponent of soap bubble pinch-off is 2/3, which is similar to that of soap film bridge. Because air flowed through the decreasing neck of soap film tube, we studied possible Bernoulli suction effect on soap bubble pinch-off by evaluating the Reynolds number of airflow. Image processing was utilized to calculate approximate volume of growing soap film tube and the volume flow rate of the airflow, and the Reynolds number was estimated to be 800-3200. This result suggests that soap bubbling may involve the Bernoulli suction effect.

  11. The presence of undesirable mould species on the surface of dry sausages

    Directory of Open Access Journals (Sweden)

    Vesković-Moračanin Slavica M.

    2008-01-01

    Full Text Available Transition from manufacture to the industrial way of meat production and processing, as well as contemporary concept of food quality and safety, have led to the application of starter cultures. Their application leads towards the streamlining of the production process in the desired direction, quality improvement and its harmonization, and thereby to its standardization. Application of moulds in the meat industry is based on positive effects of their proteolytic and lipolytic egzoenzymes which, as a consequence, leads to the creation of characteristic sensory properties ('flavor' of fermented products. Penicillium nalgiovense is a typical representative of moulds used in the production of fermented sausages-salamis from our region. Samples of 'zimska salama' (dry sausage, produced with Penicillium nalgiovense, were evaluated as hygienically unacceptable. Their sensory properties changed due to contamination of this mould during the ripening process. Micological analysis discovered the presence of Penicillium aurantiogriseum, which is a frequent mould contaminant in the meat industry. At the same time, thin layer chromatography revealed no possibility of metabolic activity of this mould in the creation of mycotoxins. However, the presence of this mould on the surface of 'zimska salama' is considered as undesirable due to formation of 'off flavor' in products. Such product is considered as hygienically unacceptable and cannot be used for the human consumption.

  12. Dilatometric examination of moulds with plaster binder

    Directory of Open Access Journals (Sweden)

    M. Nadolski

    2011-01-01

    Full Text Available Investigations concerning thermal expansion of moulding materials with plaster binder have been performed for two mixture compositionsof Authors’ own design, as well as for the material used in jewellery industry under the Prima-Cast trade name, and for ThermoMold 1200moulding material. The results of dilatometric examinations of these materials, carried out within the temperature range from about 20°Cto 650°C by means of the DA-3 automatic dilatometer, have been compared. An analysis of this comparison has revealed that it is thematrix composition which is decisive for the magnitude of dimensional changes of moulds, and that applying components which do notexhibit polymorphic transformations reduces dimensional changes of a mould during its thermal treatment.

  13. A combined experimental and simulation based approach to model the flow-front dynamics in the vacuum assisted resin transfer moulding process

    DEFF Research Database (Denmark)

    Nauheimer, Michael; Relan, Rishi; Madsen, Henrik

    2017-01-01

    composites, without the possibility of visual inspection of the infusion process calls for a sensor system (possibly virtual) for monitoring the process. This paper proposes a two-step modelling methodology to identify the parameters related to the flow-front that are essential for determining the current...

  14. Characterization and analysis of weld lines on micro-injection moulded parts using atomic force microscopy (AFM)

    DEFF Research Database (Denmark)

    Tosello, Guido; Gava, Alberto; Hansen, Hans Nørgaard

    2009-01-01

    In recent years plastic moulding techniques, such as injection moulding, have been developed to fulfil the needs of micro-components fabrication. Micro-injection moulding (SLIM) is the process which enables the mass production of polymer micro-systems such as micro-mechanical parts, micro...... the two original flows will generate and a weld line is formed on the surface of the micro-moulded part. This phenomenon has to be avoided or at least reduced, since in the weld line area the mechanical properties are poorer than in the bulk part, creating strength problems on the final part. Although...... injection moulding parameters on the weld lines' dimensions is presented, using an atomic force microscope (AFM). Depth and width of weld lines were chosen as parameters to be optimized....

  15. Evaluation of the viscoelastic behaviour and glass/mould interface friction coefficient in the wafer based precision glass moulding

    DEFF Research Database (Denmark)

    Sarhadi, Ali; Hattel, Jesper Henri; Hansen, Hans Nørgaard

    2014-01-01

    -placements, internal diameter and thickness of the rings are measured during the tests. Viscoelastic andstructural relaxation behaviour of the glass are implemented into the ABAQUS FEM software through aFORTRAN material subroutine (UMAT) and the FE model is validated with a sandwich seal test. Then, byFE simulation...... of the ring compression test and comparison of the experimental creep with the simulatedone in an iterative procedure, viscoelastic parameters of the glass material are characterized. Finally,interfacial glass/mould friction coefficients at different temperatures are determined through FEM basedfriction...... curves combined with experimental data points. The obtained viscoelastic parameters and inter-facial friction coefficients can later be employed for prediction of the final shape/size as well as the stressdistribution in the glass wafer during a real wafer based precision glass moulding process. © 2014...

  16. New Perspectives on Blowing Snow Transport, Sublimation, and Layer Thermodynamic Structure over Antarctica

    Science.gov (United States)

    Palm, Steve; Kayetha, Vinay; Yang, Yuekui; Pauly, Rebecca M.

    2017-01-01

    Blowing snow over Antarctica is a widespread and frequent event. Satellite remote sensing using lidar has shown that blowing snow occurs over 70% of the time over large areas of Antarctica in winter. The transport and sublimation of blowing snow are important terms in the ice sheet mass balance equation and the latter is also an important part of the hydrological cycle. Until now the only way to estimate the magnitude of these processes was through model parameterization. We present a technique that uses direct satellite observations of blowing snow and model (MERRA-2) temperature and humidity fields to compute both transport and sublimation of blowing snow over Antarctica for the period 2006 to 2016. The results show a larger annual continent-wide integrated sublimation than current published estimates and a significant transport of snow from continent to ocean. The talk will also include the lidar backscatter structure of blowing snow layers that often reach heights of 200 to 300 m as well as the first dropsonde measurements of temperature, moisture and wind through blowing snow layers.

  17. FEASTING BLACK HOLE BLOWS BUBBLES

    Science.gov (United States)

    2002-01-01

    A monstrous black hole's rude table manners include blowing huge bubbles of hot gas into space. At least, that's the gustatory practice followed by the supermassive black hole residing in the hub of the nearby galaxy NGC 4438. Known as a peculiar galaxy because of its unusual shape, NGC 4438 is in the Virgo Cluster, 50 million light-years from Earth. These NASA Hubble Space Telescope images of the galaxy's central region clearly show one of the bubbles rising from a dark band of dust. The other bubble, emanating from below the dust band, is barely visible, appearing as dim red blobs in the close-up picture of the galaxy's hub (the colorful picture at right). The background image represents a wider view of the galaxy, with the central region defined by the white box. These extremely hot bubbles are caused by the black hole's voracious eating habits. The eating machine is engorging itself with a banquet of material swirling around it in an accretion disk (the white region below the bright bubble). Some of this material is spewed from the disk in opposite directions. Acting like high-powered garden hoses, these twin jets of matter sweep out material in their paths. The jets eventually slam into a wall of dense, slow-moving gas, which is traveling at less than 223,000 mph (360,000 kph). The collision produces the glowing material. The bubbles will continue to expand and will eventually dissipate. Compared with the life of the galaxy, this bubble-blowing phase is a short-lived event. The bubble is much brighter on one side of the galaxy's center because the jet smashed into a denser amount of gas. The brighter bubble is 800 light-years tall and 800 light-years across. The observations are being presented June 5 at the American Astronomical Society meeting in Rochester, N.Y. Both pictures were taken March 24, 1999 with the Wide Field and Planetary Camera 2. False colors were used to enhance the details of the bubbles. The red regions in the picture denote the hot gas

  18. Blowing snow detection in Antarctica, from space borne and ground-based remote sensing

    Science.gov (United States)

    Gossart, A.; Souverijns, N.; Lhermitte, S.; Lenaerts, J.; Gorodetskaya, I.; Schween, J. H.; Van Lipzig, N. P. M.

    2017-12-01

    Surface mass balance (SMB) strongly controls spatial and temporal variations in the Antarctic Ice Sheet (AIS) mass balance and its contribution to sea level rise. Currently, the scarcity of observational data and the challenges of climate modelling over the ice sheet limit our understanding of the processes controlling AIS SMB. Particularly, the impact of blowing snow on local SMB is not yet constrained and is subject to large uncertainties. To assess the impact of blowing snow on local SMB, we investigate the attenuated backscatter profiles from ceilometers at two East Antarctic locations in Dronning Maud Land. Ceilometers are robust ground-based remote sensing instruments that yield information on cloud base height and vertical structure, but also provide information on the particles present in the boundary layer. We developed a new algorithm to detect blowing snow (snow particles lifted by the wind from the surface to substantial height) from the ceilometer attenuated backscatter. The algorithm successfully allows to detect strong blowing snow signal from layers thicker than 15 m at the Princess Elisabeth (PE, (72°S, 23°E)) and Neumayer (70°S, 8° W) stations. Applying the algorithm to PE, we retrieve the frequency and annual cycle of blowing snow as well as discriminate between clear sky and overcast conditions during blowing snow. We further apply the blowing snow algorithm at PE to evaluate the blowing snow events detection by satellite imagery (Palm et al., 2011): the near-surface blowing snow layers are apparent in lidar backscatter profiles and enable snowdrift events detection (spatial and temporal frequency, height and optical depth). These data are processed from CALIPSO, at a high resolution (1x1 km digital elevation model). However, the remote sensing detection of blowing snow events by satellite is limited to layers of a minimal thickness of 20-30 m. In addition, thick clouds, mostly occurring during winter storms, can impede drifting snow

  19. Control rod blow out protection system

    International Nuclear Information System (INIS)

    Dietrich, J.R.; Flinn, W.S.; Groves, M.D.

    1979-01-01

    An absorber element blow-out protection system for a nuclear reactor having a pressure vessel through which a coolant is circulated. The blow-out protection system includes devices which hydraulically couple groups of guide tubes in which the absorber elements move, the coupling devices limiting coolant lift flow rate to a level commensurate with the raising of individual absorber elements but insufficient to raise a plurality of absorber elements simultaneously

  20. Blowing against the wind-An exploratory application of actor network theory to the analysis of local controversies and participation processes in wind energy

    International Nuclear Information System (INIS)

    Jolivet, Eric; Heiskanen, Eva

    2010-01-01

    This paper analyses the deployment of wind power and the related local controversies using actor-network theory (ANT). ANT provides conceptual instruments for a fine-tuned analysis of the contingencies that condition a project's success or failure by focusing on the micro-decisions that intertwine the material aspects of the technology, the site where it is implemented, the participation process, and the social relations in which they are embedded. By considering controversies as alternative efforts of competing networks of actors to 'frame' the reality and enroll others, ANT sheds light on the complex and political nature of planning a wind farm project, insofar as it consist in aligning material and human behaviours into a predictable scenario. 'Overflows' occur when actors do not conform to expectations, adopt conflicting positions and develop their own interpretations of the project, thus obliging designers to adapt their frames and change their plans. To demonstrate this framework, we apply it to the case of a wind farm project in the South of France, near Albi. Our analysis suggests a new approach to examining wind power projects in terms of the interaction between globally circulating technologies, unique characteristics of the site, the participation process and the social dynamics that emerge when these are combined.

  1. PIV Measurements on a Blowing Flap

    Science.gov (United States)

    Hutcheson, Florence V.; Stead, Daniel J.

    2004-01-01

    PIV measurements of the flow in the region of a flap side edge are presented for several blowing flap configurations. The test model is a NACA 63(sub 2)-215 Hicks Mod-B main-element airfoil with a half-span Fowler flap. Air is blown from small slots located along the flap side edge on either the top, bottom or side surfaces. The test set up is described and flow measurements for a baseline and three blowing flap configurations are presented. The effects that the flap tip jets have on the structure of the flap side edge flow are discussed for each of the flap configurations tested. The results indicate that blowing air from a slot located along the top surface of the flap greatly weakened the top vortex system and pushed it further off the top surface. Blowing from the bottom flap surface kept the strong side vortex further outboard while blowing from the side surface only strengthened the vortex system or accelerated the merging of the side vortex to the flap top surface. It is concluded that blowing from the top or bottom surfaces of the flap may lead to a reduction of flap side edge noise.

  2. Simulation and Validation of Injection-Compression Filling Stage of Liquid Moulding with Fast Curing Resins

    Science.gov (United States)

    Martin, Ffion A.; Warrior, Nicholas A.; Simacek, Pavel; Advani, Suresh; Hughes, Adrian; Darlington, Roger; Senan, Eissa

    2018-03-01

    Very short manufacture cycle times are required if continuous carbon fibre and epoxy composite components are to be economically viable solutions for high volume composite production for the automotive industry. Here, a manufacturing process variant of resin transfer moulding (RTM), targets a reduction of in-mould manufacture time by reducing the time to inject and cure components. The process involves two stages; resin injection followed by compression. A flow simulation methodology using an RTM solver for the process has been developed. This paper compares the simulation prediction to experiments performed using industrial equipment. The issues encountered during the manufacturing are included in the simulation and their sensitivity to the process is explored.

  3. Anti-stiction coating of PDMS moulds for rapid microchannel fabrication by double replica moulding

    DEFF Research Database (Denmark)

    Zhuang, Guisheng; Kutter, Jörg Peter

    2011-01-01

    ), which resulted in an anti-stiction layer for the improved release after PDMS casting. The deposition of FDTS on an O2 plasma-activated surface of PDMS produced a reproducible and well-performing anti-stiction monolayer of fluorocarbon, and we used the FDTS-coated moulds as micro-masters for rapid......In this paper, we report a simple and precise method to rapidly replicate master structures for fast microchannel fabrication by double replica moulding of polydimethylsiloxane (PDMS). A PDMS mould was surface-treated by vapour phase deposition of 1H,1H,2H,2H-perfluorodecyltrichlorosilane (FDTS...

  4. Biodegradable materials as binders for IVth generation moulding sands

    OpenAIRE

    K. Major-Gabry

    2015-01-01

    This paper focuses on the possibility of using the biodegradable materials as binders (or parts of binders?compositions) for foundry moulding and core sands. Results showed that there is a great possibility of using available biodegradable materials as foundry moulding sand binders. Using biodegradable materials as partial content of new binders, or additives to moulding sands may not only decrease the toxicity and increase reclamation ability of tested moulding sands, but also accelerate the...

  5. Determination of thermal conductivity in foundry mould mixtures

    Directory of Open Access Journals (Sweden)

    G. Solenički

    2010-01-01

    Full Text Available For a thorough understanding of the behaviour of foundry mould mixtures, a good knowledge of thermal properties of mould materials is needed. Laboratory determination of thermal conductivity of mould mixtures enables a better control over scabbing defects which are a major problem in green sand mould mixtures. A special instrument has been designed for that purpose and it is described in this work.

  6. Changes of gas pressure in sand mould during cast iron pouring

    Directory of Open Access Journals (Sweden)

    J. Mocek

    2011-10-01

    Full Text Available The paper presents a test method developed to measure changes of gas pressure in sand moulds during manufacture of iron castings. The pressure and temperature measurements were taken in the sand mould layers directly adjacent to the metal – mould interface. A test stand was described along with the measurement methodology. The sensors used allowed studying the fast-changing nature of the processes which give rise to the gas-originated casting defects. The study examined the influence of binders, clays and refining additives on the nature of the gas evolution process. The effect of the base sand type - quartz or olivine - on the nature of pressure changes was compared. The test stand design ensured the stability of technological parameters in the examined mould elements, and a repeatable process of making pilot castings. The main outcome was classification of sand mixtures in terms of pressure occurring during pouring of iron castings. The obtained results confirm the usefulness of the described method for testing gas pressure occurrence in a sand mould.

  7. Placement suitability criteria of composite tape for mould surface in automated tape placement

    Directory of Open Access Journals (Sweden)

    Zhang Peng

    2015-10-01

    Full Text Available Automated tape placement is an important automated process used for fabrication of large composite structures in aeronautical industry. The carbon fiber composite parts realized with this process tend to replace the aluminum parts produced by high-speed machining. It is difficult to determine the appropriate width of the composite tape in automated tape placement. Wrinkling will appear in the tape if it does not suit for the mould surface. Thus, this paper deals with establishing placement suitability criteria of the composite tape for the mould surface. With the assumptions for ideal mapping and by applying some principles and theorems of differential geometry, the centerline trajectory of the composite tape is identified to follow the geodesic. The placement suitability of the composite tape is examined on three different types of non-developable mould surfaces and four criteria are derived. The developed criteria have been used to test the deposition process over several mould surfaces and the appropriate width for each mould surface is obtained by referring to these criteria.

  8. Mycotoxigenic and proteolytic potential of moulds associated with ...

    African Journals Online (AJOL)

    Among the 33 moulds isolated from 20 samples of wood-smoked Chlamydoselachus anguincus (shark-fish) 20 isolates were capable of producing metabolites toxic to fertile Hubbard Golden Comet (Niger chick) eggs. Aspergillus and Pencillium isolates were the predominant moulds. Other toxigenic moulds isolated were ...

  9. Characterization and analysis of sub-micron surface roughness of injection moulded microfluidic systems using White Light Interferometry

    DEFF Research Database (Denmark)

    Tosello, Guido; Marinello, Francesco; Hansen, Hans Nørgaard

    2009-01-01

    Surface topography is of great importance in polymer micro fluidics, therefore the replication capability of the process and the surface quality of the tool has to be suitably optimized. In this paper, optical profilometry (white light interferometry, WLI) is implemented for topographical...... characterization of polymer surfaces. In particular the study considers replication performance of injection moulding applied for the realization of microfluidic systems for blood analysis. Parts were produced by means of a series of statistically designed injection moulding experiments. Three process parameters...

  10. Active binder content as a factor of the control system of the moulding sand quality

    Directory of Open Access Journals (Sweden)

    J. Jakubski

    2011-01-01

    Full Text Available One of the modern methods of the production optimisation are artificial neural networks. Neural networks are gaining broader and broaderapplication in the foundry industry, among others for controlling melting processes in cupolas and in arc furnaces, for designing castingsand supply systems, for controlling moulding sand processing, for predicting properties of cast alloys or selecting parameters of pressurecastings. An attempt to apply neural networks for controlling the quality of bentonite moulding sands is presented in this paper. This is theassessment method of sands suitability by means of detecting correlations between their individual parameters. The presentedinvestigations were obtained by using the Statistica 9.0 program. The presented investigations were aimed at the selection of the neuralnetwork able to predict the active bentonite content in the moulding sand on the basis of this sand properties such as: permeability,compactibility and the compressive strength. An application of the Statistica program allowed to select automatically the type of networkproper for the representation of dependencies occurring in between the proposed moulding sand parameters. The most advantageousconditions were obtained for the uni-directional multi-layer perception (MLP network. Knowledge of the neural network sensitivity to individual moulding sand parameters, allowed to eliminate not essential ones.

  11. Wood Flour Moulding Technology: Implications for Technical ...

    African Journals Online (AJOL)

    User

    2011-04-19

    Apr 19, 2011 ... be waste product from saw mills, wood working plants or produced from selected dry wood by .... Stop watch-used to indicate the exact time the mould has remained in the press before wood .... There is abundance of saw dust the source of which is the ... Madison, Wisconsin: Wiley Interscience. Usoro, H. S. ...

  12. Flexible Mould for Precast Concrete Elements

    DEFF Research Database (Denmark)

    Jepsen, Christian Raun; Kristensen, Mathias Kræmmergaard; Kirkegaard, Poul Henning

    2010-01-01

    The present paper describes the development of a digitally controlled mou Id that forms a double curved and fair surface directly from the digital CAD model. The primary motivation for the development of the mould is to reduce the cost of constructing double curved, cast elements for architecture...

  13. Wood Flour Moulding Technology: Implications for Technical ...

    African Journals Online (AJOL)

    The intent of this article is to demonstrate how wood waste called sawdust or wood flour can be transformed by plastic moulding machine into items of economic value. Wood flour is wood reduced to very fine particle form. It can be waste product from saw mills, wood working plants or produced from selected dry wood by ...

  14. Automated Layup of Sheet Prepregs on Complex Moulds

    OpenAIRE

    Elkington, Michael P; Ward, Carwyn; Potter, Kevin D

    2016-01-01

    A new two-stage method for the automated manufacture of high performance composites components is presented which aims to combine the capacity for forming complex shapes of Hand Layup with the speed of existing automated systems. In the first stage of the new process plies are formed into the approximate shape of the mould using a press mechanism. They are then passed onto a layup stage which uses multiple end effectors controlled by a single six axis robot to stick the plies down onto the mo...

  15. PROTVINO: Mass-production of scintillator tiles by injection moulding

    International Nuclear Information System (INIS)

    Anon.

    1994-01-01

    The technique of the segmented sandwich-calorimeters with wavelength-shifting readout, especially its large-scale application in big detectors, requires enormous quantities of a cheap scintillator tiles of moderate dimensions (20 x 20 cm 2 ). Initial trials carried out in the Institute for High Energy Physics (IHEP), Protvino, Russia almost ten years ago showed that manufacturing such scintillator tiles was possible using an ordinary commercially-available granulated optical polystyrene, an existing technology of plastic dyeing, and a well-known process of the injection moulding, used to produce plastic goods (like buttons!)

  16. Investigation of over-moulded hybrid metal/polymer devices

    DEFF Research Database (Denmark)

    Tosello, Guido; Hansen, Hans Nørgaard; Tang, Peter Torben

    2006-01-01

    principles, in-process manufacturing technologies, as well as testing methodologies have to be established in order to be able to develop such integrated devices. In this paper an investigation of the bonding between miniaturized metal insert and a polymer matrix is presented. A special demonstrator...... was designed and manufactured by over-moulding and hot-embossing. The bonding strength between the insert and the plastic part was tested by means of a tensile test. A variety of parameters was studied in order to investigate their influence on the bonding: different polymeric and metallic materials, insert...

  17. Influence of tribological additives on friction and impact performance of injection moulded polyacetal

    DEFF Research Database (Denmark)

    Laursen, Jens Lolle; Sivebæk, Ion Marius; Christoffersen, L.W.

    2009-01-01

    Tribological additives are used to improve frictional properties of injection moulded thermoplastics. The additives might however also affect the mechanical properties of the material. The influence of processing conditions on both frictional and mechanical properties is highly relevant in the de......Tribological additives are used to improve frictional properties of injection moulded thermoplastics. The additives might however also affect the mechanical properties of the material. The influence of processing conditions on both frictional and mechanical properties is highly relevant...... in the development of tribologically modified grades. In the present study we investigate how two commonly used tribological additives, polydimethylsiloxane and polytetrafluoroethylene, affect friction and impact properties of polyacetal (polyoxymethylene). A new injection mould provides test specimens for both...

  18. ANN modelling for the determination of moulding sand matrix grain size

    Directory of Open Access Journals (Sweden)

    J. Jakubski

    2011-10-01

    Full Text Available One of the modern methods of the production optimisation are artificial neural networks. Neural networks are gaining broader and broader application in the foundry industry, among others for controlling melting processes in cupolas and in arc furnaces, for designing castings and supply systems, for controlling moulding sand processing, for predicting properties of cast alloys or selecting parameters of pressure castings. An attempt to apply neural networks for controlling the quality of bentonite moulding sands is presented in this paper. This is the assessment method of sands suitability by means of detecting correlations between their individual parameters. The presented investigations were obtained by using the Statistica 9.0 program. The aim of the investigations was to select the neural network suitable for prediction the moulding sand matrix grain size on the basis of the determined sand properties such as: permeability, compactibility, and compressive strength.

  19. Advanced oxidation and adsorption modification of dust waste from standard moulding sands

    Directory of Open Access Journals (Sweden)

    A. Baliński

    2010-04-01

    Full Text Available The article discusses the process of advanced oxidation (AO with application of ultrasounds and surface modification of the dust waste collected during dry dedusting of processed moulding sands with bentonite binder. A beneficial effect of both AO and adsorption modification of dust waste, when performed with the selected type of polyelectrolyte, on the technological and mechanical properties of moulding sands prepared with an addition of this dust has been stated. In spite of the bentonite content in moulding sand reduced by 43% and replaced with modified dust waste, the mechanical properties, i.e. the compression and tensile strengths, examined on sand specimens have been improved by 10% and 13%, respectively, with no harm to other basic technological sand properties. At the same time, it was also possible to reduce by about 30% the emission rate of the main gaseous component from the BTEX group, i.e. benzene.

  20. Two-component injection moulding simulation of ABS-POM micro structured surfaces

    DEFF Research Database (Denmark)

    Tosello, Guido; Hansen, Hans Nørgaard; Islam, Aminul

    2013-01-01

    Multi-component micro injection moulding (μIM) processes such as two-component (2k) μIM are the key technologies for the mass fabrication of multi-material micro products. 2k-μIM experiments involving a miniaturized test component with micro features in the sub-mm dimensional range and moulding...... a pair of thermoplastic materials (ABS and POM) were conducted. Three dimensional process simulations based on the finite element method have been performed to explore the capability of predicting filling pattern shape at component-level and surface micro feature-level in a polymer/polymer overmoulding...

  1. A capability study of micro moulding for nano fluidic system manufacture

    DEFF Research Database (Denmark)

    Calaon, Matteo; Hansen, Hans Nørgaard; Tosello, Guido

    2013-01-01

    With the present paper the authors analysed process capability of ultra-precision moulding used for producing nano crosses with the same critical channels dimensions of a nano fluidic system for optical mapping of genomic length DNA. The process variation focused on product tolerances is quantified...... through AFM measurements. Uncertainty assessment of measurements on polymer objects is described and quality control results of sub-micro injection moulded crosses are shown in respect of the tolerance range specified by the end user as limit value for functional design....

  2. Moulding Sands with New InorganicBinders - Ecology Assessment in the Aspect of Work Environment

    Directory of Open Access Journals (Sweden)

    I. Szanda

    2012-09-01

    Full Text Available The development of economy and industry introducing new technologies and materials often means the increased threat of occurrenceof factors harmful to humans and environment. Workers employed in foundries as mould pourers are the group of high professional risk.Foundry moulding sands when poured with liquid metal are a source of the emission of harmful, toxic and carcinogenic (benzene,PAHs compounds.The paper presents the results of studies on the concentration of chemical compounds emitted in the process of casting aluminiumalloy and brass using moulding sands with the new inorganic binders. The specific values of the exposure indices were compared with thelimit values. This enabled an assessment of the impact of moulding sands on work environment. The obtained results were compared withthe values of contaminants emitted when pouring foundry moulds made from furan sands and bentonite sands with an addition of coaldust.Studies were carried out under the project POIG.01.01.02-00-015/09 "Advanced materials and technologies."

  3. High Power Picosecond Laser Surface Micro-texturing of H13 Tool Steel and Pattern Replication onto ABS Plastics via Injection Moulding

    Science.gov (United States)

    Otanocha, Omonigho B.; Li, Lin; Zhong, Shan; Liu, Zhu

    2016-03-01

    H13 tool steels are often used as dies and moulds for injection moulding of plastic components. Certain injection moulded components require micro-patterns on their surfaces in order to modify the physical properties of the components or for better mould release to reduce mould contamination. With these applications it is necessary to study micro-patterning to moulds and to ensure effective pattern transfer and replication onto the plastic component during moulding. In this paper, we report an investigation into high average powered (100 W) picosecond laser interactions with H13 tool steel during surface micro-patterning (texturing) and the subsequent pattern replication on ABS plastic material through injection moulding. Design of experiments and statistical modelling were used to understand the influences of laser pulse repetition rate, laser fluence, scanning velocity, and number of scans on the depth of cut, kerf width and heat affected zones (HAZ) size. The characteristics of the surface patterns are analysed. The process parameter interactions and significance of process parameters on the processing quality and efficiency are characterised. An optimum operating window is recommended. The transferred geometry is compared with the patterns generated on the dies. A discussion is made to explain the characteristics of laser texturing and pattern replication on plastics.

  4. Interferometric measurement of film thickness during bubble blowing

    Science.gov (United States)

    Wang, Z.; Mandracchia, B.; Ferraro, V.; Tammaro, D.; Di Maio, E.; Maffettone, P. L.; Ferraro, P.

    2017-06-01

    In this paper, we propose digital holography in transmission configuration as an effective method to measure the time-dependent thickness of polymeric films during bubble blowing. We designed a complete set of experiments to measure bubble thickness, including the evaluation of the refractive index of the polymer solution. We report the measurement of thickness distribution along the film during the bubble formation process until the bubble`s rupture. Based on those data, the variation range and variation trend of bubble film thickness are clearly measured during the process of expansion to fracture is indicated.

  5. Blowing snow sublimation and transport over Antarctica from 11 years of CALIPSO observations

    Directory of Open Access Journals (Sweden)

    S. P. Palm

    2017-11-01

    Full Text Available Blowing snow processes commonly occur over the earth's ice sheets when the 10 m wind speed exceeds a threshold value. These processes play a key role in the sublimation and redistribution of snow thereby influencing the surface mass balance. Prior field studies and modeling results have shown the importance of blowing snow sublimation and transport on the surface mass budget and hydrological cycle of high-latitude regions. For the first time, we present continent-wide estimates of blowing snow sublimation and transport over Antarctica for the period 2006–2016 based on direct observation of blowing snow events. We use an improved version of the blowing snow detection algorithm developed for previous work that uses atmospheric backscatter measurements obtained from the CALIOP (Cloud-Aerosol Lidar with Orthogonal Polarization lidar aboard the CALIPSO (Cloud-Aerosol Lidar and Infrared Pathfinder Satellite Observation satellite. The blowing snow events identified by CALIPSO and meteorological fields from MERRA-2 are used to compute the blowing snow sublimation and transport rates. Our results show that maximum sublimation occurs along and slightly inland of the coastline. This is contrary to the observed maximum blowing snow frequency which occurs over the interior. The associated temperature and moisture reanalysis fields likely contribute to the spatial distribution of the maximum sublimation values. However, the spatial pattern of the sublimation rate over Antarctica is consistent with modeling studies and precipitation estimates. Overall, our results show that the 2006–2016 Antarctica average integrated blowing snow sublimation is about 393 ± 196 Gt yr−1, which is considerably larger than previous model-derived estimates. We find maximum blowing snow transport amount of 5 Mt km−1 yr−1 over parts of East Antarctica and estimate that the average snow transport from continent to ocean is about 3.7 Gt yr−1. These

  6. Assessment of the Possibility of Using Reclaimed Materials for Making Cores by the Blowing Method

    Directory of Open Access Journals (Sweden)

    Dańko R.

    2017-03-01

    Full Text Available The cumulative results of investigations of the possibility of using the reclaimed materials after the mechanical, thermal or mechanical-thermal reclamation for making cores by means of the blowing method in the alkaline CO2 technology, are presented in the paper. Three kinds of spent sands: with furfuryl resin, bentonite and alkaline phenolic resin, obtained from the foundry, were subjected to three kinds of reclamation: mechanical, thermal and combined mechanical-thermal, applying for this aim adequate experimental devices. The obtained reclaims were assessed with regard to the degree of the matrix liberation from the determined binding material. Reclaims of moulding sands with binders of the form of resin were assessed with regard to ignition loss values and pH reaction, while reclaims of moulding sands with bentonite with regard to the residual clay content and pH value. In all cases the results of the performed sieve analyses were estimated and the average characteristic diameter dl was determined. The reclaimed matrix was applied as a full substitute of the fresh high-silica sand in typical procedures of preparing core sands used for making shaped samples for bending strength investigations, Rgu.

  7. Electroplating moulds using dry film thick negative photoresist

    Science.gov (United States)

    Kukharenka, E.; Farooqui, M. M.; Grigore, L.; Kraft, M.; Hollinshead, N.

    2003-07-01

    This paper reports on progress on the feasibility of fabricating moulds for electroplating using Ordyl P-50100 (negative) acrylate polymer based dry film photoresist, commercially available from Elga Europe (http://www.elgaeurope.it). We used this photoresist as an alternative to SU8 negative epoxy based photoresist, which is very difficult to process and remove after electroplating (Lorenz et al 1998 Microelectron. Eng. 41/42 371-4, Eyre et al 1998 Proc. MEMS'98 (Heidelberg) (Piscataway, NJ: IEEE) pp 218-22). Ordyl P-50100 is easy to work with and can be easily removed after processing. A single layer of Ordyl P-50100 was deposited by lamination up to 20 µm thickness. Thicker layers (200 µm and more) can be achieved with multilayer lamination using a manual laminator. For our applications we found that Ordyl P-50100 dry film photoresist is a very good alternative to SU8 for the realization of 100 µm high moulds. The results presented will open up new possibilities for low-cost LIGA-type processes for MEMS applications.

  8. Investigations of the Quality of the Reclaim of Spent Moulding Sands with Organic Binders

    Directory of Open Access Journals (Sweden)

    R. Dańko

    2012-09-01

    Full Text Available Modern investigation methods and equipment for the quality estimation of the moulding sands matrices with organic binders, in theircirculation process, are presented in the paper. These methods, utilising the special equipment combined with the authors investigationmethods developed in the Faculty of Foundry Engineering, AGH the University of Science and Technology, allow for the better estimationof the matrix quality. Moulding sands systems with organic binders require an in-depth approach to factors deciding on the matrixtechnological suitability as well as on their environmental impact. Into modern methods allowing for the better assessment of the matrixquality belongs the grain size analysis of the reclaimed material performed by means of the laser diffraction and also the estimation of the moulding sand gas evolution rate and identification of the emitted gases and their BTEX group gases content, since they are specially hazardous from the point of view of the Occupational Safety and Health.

  9. Investigations of the Quality of The Reclaim of Spent Moulding Sands with Organic Binders

    Directory of Open Access Journals (Sweden)

    Dańko R.

    2012-09-01

    Full Text Available Modern investigation methods and equipment for the quality estimation of the moulding sands matrices with organic binders, in their circulation process, are presented in the paper. These methods, utilising the special equipment combined with the authors investigation methods developed in the Faculty of Foundry Engineering, AGH the University of Science and Technology, allow for the better estimation of the matrix quality. Moulding sands systems with organic binders require an in-depth approach to factors deciding on the matrix technological suitability as well as on their environmental impact. Into modern methods allowing for the better assessment of the matrix quality belongs the grain size analysis of the reclaimed material performed by means of the laser diffraction and also the estimation of the moulding sand gas evolution rate and identification of the emitted gases and their BTEX group gases content, since they are specially hazardous from the point of view of the Occupational Safety and Health.

  10. Mould insert fabrication of a single-mode fibre connector alignment structure optimized by justified partial metallization

    International Nuclear Information System (INIS)

    Wissmann, Markus; Barié, Nicole; Guttmann, Markus; Schneider, Marc; Kolew, Alexander; Besser, Heino; Pfleging, Wilhelm; Hofmann, Andreas; Van Erps, Jürgen; Beri, Stefano; Watté, Jan

    2015-01-01

    For mass production of multiscale-optical components, microstructured moulding tools are needed. Metal tools are used for hot embossing or injection moulding of microcomponents made of a thermoplastic polymer. Microstructures with extremely tight specifications, e.g. low side wall roughness and high aspect ratios are generally made by lithographic procedures such as x-ray lithography or deep proton writing. However, these processes are unsuitable for low-cost mass production. An alternative manufacturing method of moulding tools has been developed at the Karlsruhe Institute of Technology (KIT). This article describes a mould insert fabrication and a new replication process for self-centring fibre alignment structures for low loss field installable single-mode fibre connectors, developed and fabricated by the Vrije Universiteit Brussel (VUB) in collaboration with TE Connectivity. These components are to be used in fibre-to-the-home networks and support the deployment and maintenance of fibre optic links. The special feature of this particular fibre connector is a self-centring fibre alignment, achieved by means of a through hole with deflectable cantilevers acting as micro-springs. The particular challenge is the electroforming of through holes with a centre hole diameter smaller than 125 µm. The fibre connector structure is prototyped by deep proton writing in polymethylmethacrylate and used as a sacrificial part. Using joining, physical vapour deposition and electroforming technology, a negative copy of the prototyped connector is transferred into nickel to be used as a moulding tool. The benefits of this replication technique are a rapid and economical fabrication of moulding tools with high-precision microstructures and a long tool life. With these moulding tools low-cost mass production is possible. We present the manufacturing chain we have established. Each individual manufacturing step of the mould insert fabrication will be shown in this report. The

  11. A new approach for the validation of filling simulations in micro injection moulding

    DEFF Research Database (Denmark)

    Gava, Alberto; Tosello, Guido; Lucchetta, Giovanni

    2007-01-01

    In manufacturing polymer micro products, numerical simulations are used with the same purposes as in conventional injection moulding, mainly the optimization of micro components design, the optimization of process parameters and the decrease of production costs. Dedicated simulations softwares fail...... to be improved. The main objective of this work is to evaluate whether the present numerical codes are suitable to characterize melt flow patterns in a micro cavity. In order to test the accuracy of the software, real and simulated experiments were performed and used to investigate the filling of a micro moulded...

  12. Induction Heating System Applied to Injection Moulding of Micro and Nano Structures

    DEFF Research Database (Denmark)

    Menotti, Stefano

    The present Ph.D. thesis contains a study concerning induction heating system applied to injection moulding of micro and nano structures. The overall process chain was considered and investigated during the project including part design, simulation, conventional and non-conventional tooling...... part. In fact one of the main problems in micro injection moulding is the premature freezing of the polymer flow inside the cavity and often is not possible to obtain a full replica of the nano/micro structures embed on the surfaces. Some other defects that can be avoided with the use of an additional...

  13. Investigations of the Influence of the Matrix Recycling on Properties of the Moulding Sand with Geopol 618 Binder

    Directory of Open Access Journals (Sweden)

    J. Kamińska

    2013-01-01

    Full Text Available Self-hardening moulding sands with water-glass hardened by liquid esters are applied in several foundry plants for making moulds for the production of heavy iron and steel castings. The main good point of this process is a low cost of sands. However, on account of a lowsusceptibility of this moulding sand for the matrix reclamation the fraction of sands originated from the reclamation is limited.The investigations presented in this work were aimed at the determination of the addition of the reclaimed material, obtained in the dry mechanical reclamation, on properties of the moulding sand with the Geopol 618 binder, which is water-glass modified by polymers and hardened by esters.

  14. Investigations of the Influence of the Matrix Recycling on Properties of the Moulding Sand with Geopol 618 Binder

    Directory of Open Access Journals (Sweden)

    Kamińska J.

    2013-03-01

    Full Text Available Self-hardening moulding sands with water-glass hardened by liquid esters are applied in several foundry plants for making moulds for the production of heavy iron and steel castings. The main good point of this process is a low cost of sands. However, on account of a low susceptibility of this moulding sand for the matrix reclamation the fraction of sands originated from the reclamation is limited. The investigations presented in this work were aimed at the determination of the addition of the reclaimed material, obtained in the dry mechanical reclamation, on properties of the moulding sand with the Geopol 618 binder, which is water-glass modified by polymers and hardened by esters.

  15. [Invasive mould disease in haematological patients].

    Science.gov (United States)

    Ruiz-Camps, Isabel; Jarque, Isidro

    2014-01-01

    Invasive mould infections (IMI) are a persistent problem with high morbidity and mortality rates among patients receiving chemotherapy for hematological malignancies and hematopoietic stem cell transplant recipients. Management of IMI in this setting has become increasingly complex with the advent of new antifungal agents and diagnostic tests, which have resulted in different therapeutic strategies (prophylactic, empirical, pre-emptive, and directed). A proper assessment of the individual risk for IMI appears to be critical in order to use the best prophylactic and therapeutic approach and increase the survival rates. Among the available antifungal drugs, the most frequently used in the hematologic patient are fluconazole, mould-active azoles (itraconazole, posaconazole and voriconazole), candins (anidulafungin, caspofungin and micafungin), and lipid formulations of amphotericin B. Specific recommendations for their use, and criteria for selecting the antifungal agents are discussed in this paper. Copyright © 2014. Published by Elsevier Espana.

  16. Production Of Hollow Toy Product From Radiation Pre vulcanized Natural Rubber Latex (RVNRL) By Using Casting And Moulding Technique

    International Nuclear Information System (INIS)

    Mohd Noorwadi Mat Lazim; Sofian Ibrahim; Muhammad Saiful Omar

    2013-01-01

    Hollow toy products are very synonym to the child from the age of months since it able to stimulating each of their sense such as sight, hearing, taste, touch and smell. Most of hollow toy products are made from natural rubber latex by using moulding and casting technique. The moulding and casting technique is a manufacturing process by pored liquid latex into a mould, which contain cavity of the desired shape. The mould made from plaster of Paris able to absorbs water from latex meanwhile the presence of calcium ions from plaster of Paris will tend to diffuse into latex thus promote formation of deposit on surface of cavity mould. To improve the quality and safety of hollow toy product made from latex, Radiation Pre vulcanized Natural Rubber Latex (RVNRL) has been identified to be used because it can fulfill the standard requirement for latex and also due to its special abilities such as lower modulus (soft latex products), nitrosamines free, low in nitrosatables, free from chemical accelerators induced allergies and better biodegradability. This paper identify the problem appears from the process of making hollow toy products from RVNRL by using moulding and casting technique. (author)

  17. Determination of the fraction of blowing agent released from refrigerator/freezer foam after decommissioning the product

    DEFF Research Database (Denmark)

    Kjeldsen, Peter; Scheutz, Charlotte

    2002-01-01

    Several halocarbons having very high global warming potential have been used as blowing agent for insulation foam in refrigerators and freezers. Many appliances are shredded after the end of their useful life. Release experiments carried out in the laboratory on insulation foam revealed that most...... of the blowing agent is not released to the atmosphere during a six-week period following the shredding process. The fraction which is released in the six-week period, is highly dependent on how fine the foam is shredded. The residual blowing agent remaining after the six-week period may be very slowly released...

  18. Frequency Response of Near-Wall Coherent Structures to Localized Periodic Blowing and Suction in Turbulent Boundary Layer

    International Nuclear Information System (INIS)

    Jian-Hua, Liu; Nan, Jiang

    2008-01-01

    We experimentally investigate the frequency response of near-wall coherent structures to localized periodic blowing and suction through a spanwise slot in a turbulent boundary layer by changing the frequency of periodic disturbance at similar velocities of free stream. The effects of blowing and suction disturbance on energy redistribution, turbulent intensity u' rms + , over y + and waveforms of phase-averaged velocity during sweeping process are respectively discussed under three frequencies of periodic blowing and suction in near-wall region of turbulent boundary layer, compared with those in a standard turbulent boundary layer. The most effective disturbance frequency is figured out in this system. (fundamental areas of phenomenology (including applications))

  19. RESEARCH ON THE INFLUENCE OF BLOWING AGENT ON SELECTED PROPERTIES OF EXTRUDED CELLULAR PRODUCTS

    Directory of Open Access Journals (Sweden)

    Tomasz Garbacz

    2015-11-01

    Full Text Available As a part of a more comprehensive research project, the present study was undertaken to investigate the effect of the type and content of blowing agents in the polymeric materials being processed on the structure and selected physical and mechanical properties of the obtained extrusion parts. In the experiment, the content of the blowing agent (0–2.0% by mass, fed into the processed polymer were adopted as a variable factor. In the studies presented in the article, the blowing agents of endothermic decomposition characteristics (Hydrocerol BIH 70, Hydrocerol BM 70 and the exothermic decomposition characteristics (PLC 751 occurring in the granulated form with a diameter of 1.2 to 1.8 mm were used. Based on the results of investigating porosity, porous structure image analysis as well as microscopic examination of the structure, it has been found that the favorable content of the blowing agent in the polymeric material should be of up to 0.8% by mass. With such a content of the blowing agent in the polymeric material, favorable strength properties are retained in porous parts, the pore distribution is uniform and the pores have similar sizes.

  20. Effect of moulding on the changes in chemical composition of tabacco leaves

    OpenAIRE

    Krystyna Florczak

    2014-01-01

    The process of moulding caused by the fungi: Aspergillus repens (Cda.) De Bart, Aspergillus flavus Link, Aspergillus ochraceus Wilhelm, Penicillium expansum (Link) Thom, VPenicillium commune Thom and Penicillum spinulosum Tom influenced the decrease in soluble carbohydrate content with the simulataneous increase in the percentage of specific protein. It had an effect on the deterioration of technological and taste values of raw tabacco.

  1. Micro Engineering: Experiments conducted on the use of polymeric materials in micro injection moulding

    DEFF Research Database (Denmark)

    Griffiths, Christian; Tosello, Guido; Nestler, Joerg

    2008-01-01

    To advance micro injection moulding it is necessary to study systematically the factors affecting process and tooling reliability. This paper reviews the main findings of Cardiff Universities 4M and SEMOFS research in this field. In particular, the factors affecting the manufacturability of micro...

  2. Simultaneous Replication of both Refractive and Diffractive Optical Components using Electroformed Tools and Injection Moulding

    DEFF Research Database (Denmark)

    Tang, Peter Torben; Christensen, Thomas R.

    2003-01-01

    This research project has demonstrated that with carefully selected processes it is possible to fabricate tools for injection moulding of both diffractive and refractive optical components. The fabrication procedure is based on an aluminium disc on which selected optical components (gratings and ...

  3. Numerical modeling of the conduction and radiation heating in precision glass moulding

    DEFF Research Database (Denmark)

    Sarhadi, Ali; Hattel, Jesper Henri; Hansen, Hans Nørgaard

    2012-01-01

    wafer, heating can be performed by either conduction or radiation. The numerical simulation of these two heating mechanisms in the wafer based glass moulding process is the topic of the present paper. First, the transient heating of the glass wafer is simulated by the FEM software ABAQUS. Temperature...

  4. Prediction of the epoxy moulding compound aging effect on package reliability

    NARCIS (Netherlands)

    Noijen, S.P.M.; Engelen, R.A.B.; Martens, J.; Opran, A.; Sluis, van der O.; Silfhout, van R.B.R.

    2010-01-01

    Most semi-conductor devices are encapsulated by epoxy moulding compound (EMC) material. Even after curing at the prescribed temperature and time in accordance with the supplier’s curing specifications often the product is not yet 100% fully cured. As a consequence, the curing process of a product

  5. Modelling the deformation of nickel foil during manufacturing of nanostructures on injection moulding tool inserts

    DEFF Research Database (Denmark)

    Sonne, Mads Rostgaard; Cech, Jiri; Pranov, H.

    2016-01-01

    In the present work, a manufacturing process for transferring nanostructures from a glass wafer, to a double-curvedinsert for injection moulding is demonstrated. A nanostructure consisting of sinusoidal cross-gratings with a period of 426 nm issuccessfully transferred to hemispheres on an aluminium...

  6. A new application and experimental validation of moulding technology for ferrite magnet assisted synchronous reluctance machine

    DEFF Research Database (Denmark)

    Wu, Qian; Lu, Kaiyuan; Rasmussen, Peter Omand

    2016-01-01

    This paper introduces a new application of moulding technology to the installation of ferrite magnet material into the rotor flux barriers of Ferrite Magnet Assisted Synchronous Reluctance Machine (FASynRM). The feasibility of this application with respect to manufacturing process and motor...

  7. Finite Element Modeling of Reheat Stretch Blow Molding of PET

    Science.gov (United States)

    Krishnan, Dwarak; Dupaix, Rebecca B.

    2004-06-01

    Poly (ethylene terephthalate) or PET is a polymer used as a packaging material for consumer products such as beverages, food or other liquids, and in other applications including drawn fibers and stretched films. Key features that make it widely used are its transparency, dimensional stability, gas impermeability, impact resistance, and high stiffness and strength in certain preferential directions. These commercially useful properties arise from the fact that PET crystallizes upon deformation above the glass transition temperature. Additionally, this strain-induced crystallization causes the deformation behavior of PET to be highly sensitive to processing conditions. It is thus crucial for engineers to be able to predict its performance at various process temperatures, strain rates and strain states so as to optimize the manufacturing process. In addressing these issues; a finite element analysis of the reheat blow molding process with PET has been carried out using ABAQUS. The simulation employed a constitutive model for PET developed by Dupaix and Boyce et al.. The model includes the combined effects of molecular orientation and strain-induced crystallization on strain hardening when the material is deformed above the glass transition temperature. The simulated bottles were also compared with actual blow molded bottles to evaluate the validity of the simulation.

  8. Habituation in non-neural organisms: evidence from slime moulds.

    Science.gov (United States)

    Boisseau, Romain P; Vogel, David; Dussutour, Audrey

    2016-04-27

    Learning, defined as a change in behaviour evoked by experience, has hitherto been investigated almost exclusively in multicellular neural organisms. Evidence for learning in non-neural multicellular organisms is scant, and only a few unequivocal reports of learning have been described in single-celled organisms. Here we demonstrate habituation, an unmistakable form of learning, in the non-neural organism Physarum polycephalum In our experiment, using chemotaxis as the behavioural output and quinine or caffeine as the stimulus, we showed that P. polycephalum learnt to ignore quinine or caffeine when the stimuli were repeated, but responded again when the stimulus was withheld for a certain time. Our results meet the principle criteria that have been used to demonstrate habituation: responsiveness decline and spontaneous recovery. To distinguish habituation from sensory adaptation or motor fatigue, we also show stimulus specificity. Our results point to the diversity of organisms lacking neurons, which likely display a hitherto unrecognized capacity for learning, and suggest that slime moulds may be an ideal model system in which to investigate fundamental mechanisms underlying learning processes. Besides, documenting learning in non-neural organisms such as slime moulds is centrally important to a comprehensive, phylogenetic understanding of when and where in the tree of life the earliest manifestations of learning evolved. © 2016 The Author(s).

  9. Quantitative orientational characterization if low - density polyethylene blow films by x-ray and birefringence

    International Nuclear Information System (INIS)

    Taheri Qazvini, N.; Mohammadi, N.; Ghaffarian, R.; Assempour, H.; Haghighatkish, M.

    2002-01-01

    The effect of two important parameters of film blowing processes, i.e., take-up ration and blow-up ratio, on the overall orientation of low-density blown films have been investigated using birefringence measurements. Furthermore, by combining x-ray diffraction pole figure analysis and birefringence, the White and Spruiell biaxial orientation functions have been determined for aforementioned sample. Within the range of processing condition studied, increasing take-up ratio, increases orientation in both machine and transverse direction. Upon increasing blow-up ratio, orientation in the transverse direction increases and the overall orientation state approaches to equal biaxial one. Characterization of the crystalline regions by pole figure analysis reveals that a and b crystallographic axes preferentially orientate in the film plane and the direction normal to it, respectively. The amorphous regions do not have any preferential orientation

  10. Warpage optimisation on the moulded part with straight-drilled and conformal cooling channels using response surface methodology (RSM) and glowworm swarm optimisation (GSO)

    Science.gov (United States)

    Hazwan, M. H. M.; Shayfull, Z.; Sharif, S.; Nasir, S. M.; Zainal, N.

    2017-09-01

    In injection moulding process, quality and productivity are notably important and must be controlled for each product type produced. Quality is measured as the extent of warpage of moulded parts while productivity is measured as a duration of moulding cycle time. To control the quality, many researchers have introduced various of optimisation approaches which have been proven enhanced the quality of the moulded part produced. In order to improve the productivity of injection moulding process, some of researches have proposed the application of conformal cooling channels which have been proven reduced the duration of moulding cycle time. Therefore, this paper presents an application of alternative optimisation approach which is Response Surface Methodology (RSM) with Glowworm Swarm Optimisation (GSO) on the moulded part with straight-drilled and conformal cooling channels mould. This study examined the warpage condition of the moulded parts before and after optimisation work applied for both cooling channels. A front panel housing have been selected as a specimen and the performance of proposed optimisation approach have been analysed on the conventional straight-drilled cooling channels compared to the Milled Groove Square Shape (MGSS) conformal cooling channels by simulation analysis using Autodesk Moldflow Insight (AMI) 2013. Based on the results, melt temperature is the most significant factor contribute to the warpage condition and warpage have optimised by 39.1% after optimisation for straight-drilled cooling channels and cooling time is the most significant factor contribute to the warpage condition and warpage have optimised by 38.7% after optimisation for MGSS conformal cooling channels. In addition, the finding shows that the application of optimisation work on the conformal cooling channels offers the better quality and productivity of the moulded part produced.

  11. Geometric accuracy of wax bade models manufactured in silicon moulds

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2010-01-01

    Full Text Available The article presents the test results of the geometric accuracy of wax blade models manufactured in silicon moulds in the Rapid Tooling process, with the application of the Vacuum Casting technology. In batch production casting waxes are designed for the manufacture of models and components of model sets through injection into a metal die. The objective of the tests was to determine the possibility of using traditional wax for the production of casting models in the rapid prototyping process. Blade models made of five types of casting wax were measured. The definition of the geometric accuracy of wax blade models makes it possible to introduce individual modifications aimed at improving their shape in order to increase the dimensional accuracy of blade models manufactured in the rapid prototyping process.

  12. A characteristic of design solutions for flask moulding lines

    OpenAIRE

    Fedoryszyn, A.

    2007-01-01

    Moulding machines used in manufacture of moulds from synthetic bentonite sands constitute basic equipment of mechanised stands, work centres, and production lines. In the present article, a short characteristic of this equipment was given, basing on the generally accepted criteria of classification taking into consideration novel design solutions and principles of cooperation between individual sub-assemblies. Moulding equipment offered by domestic producers was described with emphasis put on...

  13. Thar she blows! A novel method for DNA collection from cetacean blow.

    Directory of Open Access Journals (Sweden)

    Céline H Frère

    Full Text Available BACKGROUND: Molecular tools are now widely used to address crucial management and conservation questions. To date, dart biopsying has been the most commonly used method for collecting genetic data from cetaceans; however, this method has some drawbacks. Dart biopsying is considered inappropriate for young animals and has recently come under scrutiny from ethical boards, conservationists, and the general public. Thus, identifying alternative genetic collection techniques for cetaceans remains a priority, especially for internationally protected species. METHODOLOGY/PRINCIPAL FINDINGS: In this study, we investigated whether blow-sampling, which involves collecting exhalations from the blowholes of cetaceans, could be developed as a new less invasive method for DNA collection. Our current methodology was developed using six bottlenose dolphins, Tursiops truncatus, housed at the National Aquarium, Baltimore (USA, from which we were able to collect both blow and blood samples. For all six individuals, we found that their mitochondrial and microsatellite DNA profile taken from blow, matched their corresponding mitochondrial and microsatellite DNA profile collected from blood. This indicates that blow-sampling is a viable alternative method for DNA collection. CONCLUSION/SIGNIFICANCE: In this study, we show that blow-sampling provides a viable and less invasive method for collection of genetic data, even for small cetaceans. In contrast to dart biopsying, the advantage of this method is that it capitalizes on the natural breathing behaviour of dolphins and can be applied to even very young dolphins. Both biopsy and blow-sampling require close proximity of the boat, but blow-sampling can be achieved when dolphins voluntarily bow-ride and involves no harmful contact.

  14. Conditions for mould growth on typical interior surfaces

    DEFF Research Database (Denmark)

    Møller, Eva B.; Andersen, Birgitte; Rode, Carsten

    2017-01-01

    Prediction of the risk for mould growth is an important parameter for the analysis and design of the hygrothermal performance of building constructions. However, in practice the mould growth does not always follow the predicted behavior described by the mould growth models. This is often explained...... by uncertainty in the real conditions of exposure. In this study, laboratory experiments were designed to determine mould growth at controlled transient climate compared to growth at constant climate. The experiment included three building materials with four different surface treatments. The samples were...

  15. Blow molding electric drives of Mechanical Engineering

    Science.gov (United States)

    Bukhanov, S. S.; Ramazanov, M. A.; Tsirkunenko, A. T.

    2018-03-01

    The article considers the questions about the analysis of new possibilities, which gives the use of adjustable electric drives for blowing mechanisms of plastic production. Thus, the use of new semiconductor converters makes it possible not only to compensate the instability of the supply network by using special dynamic voltage regulators, but to improve (correct) the power factor. The calculation of economic efficiency in controlled electric drives of blowing mechanisms is given. On the basis of statistical analysis, the calculation of the reliability parameters of the regulated electric drives’ elements under consideration is given. It is shown that an increase in the reliability of adjustable electric drives is possible both due to overestimation of the electric drive’s installed power, and in simpler schemes with pulse-vector control.

  16. Low pressure powder injection moulding of stainless steel powders

    Energy Technology Data Exchange (ETDEWEB)

    Zampieron, J.V.; Soares, J.P.; Mathias, F.; Rossi, J.L. [Powder Processing Center CCP, Inst. de Pesquisas Energeticas e Nucleares, Sao Paulo, SP (Brazil); Filho, F.A. [IPEN, Inst. de Pesquisas Energeticas e Nucleares, Cidade Univ., Sao Paulo, SP (Brazil)

    2001-07-01

    Low-pressure powder injection moulding was used to obtain AISI 316L stainless steel parts. A rheological study was undertaken using gas-atomised powders and binders. The binders used were based on carnauba wax, paraffin, low density polyethylene and microcrystalline wax. The metal powders were characterised in terms of morphology, particle size distribution and specific surface area. These results were correlated to the rheological behaviour. The mixture was injected in the shape of square bar specimens to evaluate the performance of the injection process in the green state, and after sintering. The parameters such as injection pressure, viscosity and temperature were analysed for process optimisation. The binders were thermally removed in low vacuum with the assistance of alumina powders. Debinding and sintering were performed in a single step. This procedure shortened considerably the debinding and sintering time. (orig.)

  17. Presence of moulds and mycotoxins in spices

    Directory of Open Access Journals (Sweden)

    Karan Dragica D.

    2005-01-01

    Full Text Available In this paper there are presented the results of mycologic and mycotoxicologic analysis of seven spices which are being used for production of meat products. Using standard mycologic methods, in all the tested samples, we noticed a presence of moulds. By quality and quantity, most represented are genera: Aspergillus and Penicillium. With smaller occurrence there are presented genera: Rhizopus, Mucor, Paecylomyces and Absydia. Mycotoxins - ochratoxin, aflatoxins and zearalenon, are detected in samples of ground white pepper, ginger, cloves and ground caraway.

  18. Characterisation and detection of spoilage mould responsible for black spot in dry-cured fermented sausages.

    Science.gov (United States)

    Lozano-Ojalvo, Daniel; Rodríguez, Alicia; Cordero, Mirian; Bernáldez, Victoria; Reyes-Prieto, Mariana; Córdoba, Juan J

    2015-02-01

    Moulds responsible for black spot spoilage of dry-cured fermented sausages were characterised. For this purpose, samples were taken from those dry-cured fermented sausages which showed black spot alteration. Most of the mould strains were first tentatively identified as Penicillium spp. due to their morphological characteristics in different culture conditions, with one strain as Cladosporium sp. The Cladosporium strain was the only one which provoked blackening in culture media. This strain was further characterised by sequencing of ITS1-5.8S-ITS2 rRNA and β-tubulin genes. This mould strain was able to reproduce black spot formation in dry-cured fermented sausage 'salchichón' throughout the ripening process. In addition, a specific and sensitive real-time PCR method was also developed to detect Cladosporium oxysporum responsible for the black spot formation in sausages. This method could be of great interest for the meat industry to detect samples contaminated with this mould before spoilage of product avoiding economic losses for this sector.

  19. Sampling And Identifying Of Mould In The Library Building

    Directory of Open Access Journals (Sweden)

    Abdul Wahab Suriani Ngah

    2016-01-01

    Full Text Available Despite the growing concern over mould and fungi infestations on library building, little has been reported in the literature on the development of an objective tool and criteria for measuring and characterising the mould and fungi. In this paper, an objective based approach to mould and fungi growth assessment using various sampling techniques and its identification using microscopic observation are proposed. This study involved three library buildings of Higher Institution Educational in Malaysia for data collection purpose and study of mould growth. The mould sampling of three libraries was collected using Coriolis air sampler, settling plate air sampling using Malt Extract Agar (MEA, IAQ MOLD Alexeter IAQ-Pro Asp/Pen® Test and swab sampling techniques. The IAQ MOLD Alexeter IAQ-Pro Asp/Pen® Test and traditional method technique identified various mould species immediately on the site, and the microscopic observation identifies common types of the mould such as Aspergillus, Penicillium and Stachybotrys’s. The sample size and particular characteristics of each library will result in the mould growth pattern and finding.

  20. Two-component micro injection moulding for hearing aid applications

    DEFF Research Database (Denmark)

    Islam, Aminul; Hansen, Hans Nørgaard; Marhöfer, David Maximilian

    2012-01-01

    . The moulding machine was a state-of-the-art 2k micro machine from DESMA. The fabricated micro part was a socket house integrated with a sealing ring for the receiver-in-canal hearing instrument. The test performed on the demonstrator showed the potential of the 2k moulding technology to be able to solve some...

  1. Compression and Injection Moulding of Nano-Structured Polymer Surfaces

    DEFF Research Database (Denmark)

    Pranov, Henrik; Rasmussen, Henrik Koblitz

    2006-01-01

    In our research we investigate the non-isothermal replication of complex nano and micro surface structures in injection and compression moulding.......In our research we investigate the non-isothermal replication of complex nano and micro surface structures in injection and compression moulding....

  2. Assessment methods of injection moulded nano-patterned surfaces

    DEFF Research Database (Denmark)

    Menotti, S.; Bisacco, G.; Hansen, H. N.

    2014-01-01

    algorithm for feature recognition. To compare the methods, the mould insert and a number of replicated nano-patterned surfaces, injection moulded with an induction heating aid, were measured on nominally identical locations by means of an atomic force microscope mounted on a manual CMM....

  3. Decreasing the Functioning Consumptions of Plastics Injection Moulding Machines

    Science.gov (United States)

    Vasilache, V.; Vasilache, M.; Vasilache, A.

    2017-06-01

    A share of about 75% in the cost of a plastic moulded part is held by the energy consumption of the injection machine. It is the heating system of the plasticising unit which is responsible for the energophague character of the process. The transfer rate from the heating elements to the plasticising cylinder depends hardly on the geometry of the system. A new heating system is designed, replacing the classical systems which are applied on the exterior of the cylinder with an “engrooved system”. Proposed heating system leads to decreasing of energy consumption up to 30 % and maintenance costs up to 10 %. A supplementary possibility to decrease the maintenance costs is to modify the geometry of the injection torpedo. The proposed geometry eliminates the possibility of any breaking or gripping related to the injection torpedo.

  4. Blow-off of hydrogen using an optimized design of discharge jet-mixer arrangement

    International Nuclear Information System (INIS)

    Ristow, Torsten

    2011-01-01

    Hydrogen is ignitable in air at volume concentrations between 4 % and 75 %. Therefore, in the case of an emergency evacuation of a hydrogen-cooled generator in nuclear power plants, the gas has to be safely blown-off above the turbine building. Especially, a leakage at the hydrogen containing piping system at the generator has gained more and more importance in the context of safety assessments. The design of a blow-off system respects two safety aspects: Firstly, a short blow-off time is necessary to reduce the hydrogen release inside the turbine building in case of a leakage. Secondly, for the postulated ignition of the released hydrogen on the roof of the building the resulting pressure load must remain below the maximum admissible one of the turbine building roof. In order to fulfill the first condition an appropriate fast evacuation piping system from the generator to the blow-off outlet is designed. Regarding the latter the blow-off system uses special discharge nozzles placed horizontally in a radial-symmetric configuration. In this respect, the influence of strong wind conditions during the evacuation process is also considered. The resulting ignitable volume of the overlapping H2-air clouds does not exceed the maximum allowed ignitable volume. In the following the underlying process of blow-off by a fast hydrogen evacuation system is discussed. First the transient general blow-off behavior in the dedicated piping system is analyzed with the fluid piping tool ROLAST. The results of these calculations are boundary conditions for the subsequent qualification of the blow-off jet-mixer. Here a proof of the general functionality is given (2D CFD). Subsequently the blow-off behavior of the H2-air mixture is discussed in independent 3D CFD calculations with and without wind. From these analyses the possible ignitable gas volumes are determined. Final step is a simplified semi-analytical assessment of the resulting possible deflagration loads on the civil structure

  5. Developing and teaching the virtue-ethics foundations of healthcare whistle blowing.

    Science.gov (United States)

    Faunce, Thomas

    2004-10-01

    Healthcare whistle blowing, despite the benefits it has brought to healthcare systems in many developed countries, remains generally regarded as a pariah activity by many of the most influential healthcare professionals and regulatory institutions. Few if any medical schools or law department health law and bioethics classes, teach whistle blowing in a formal sense. Yet without exception, public inquiries initiated by healthcare whistle blowers have validated their central allegations and demonstrated that the whistle blowers themselves were sincere in their desire to implement the fundamental virtues and principles of medical ethics, bioethics and public health law. In many jurisdictions, the law, this time remarkably in advance of professional opinion, has offered legislative protection for reasonable allegations of whistleblowers made in good faith and in the public interest concerning a substantial and imminent threat to public safety. One reason for this paradoxical position, explored here, is that healthcare whistle blowing lacks a firm virtue-based theoretical bioethical and jurisprudential foundation. The hypothesis discussed is that the lack of this bioethical and jurisprudential substrate has contributed to a situation where healthcare whistle blowing suffers in terms of institutional support due to its lack of academic legitimacy. This article commences the process of redressing this imbalance by attempting to lay the theoretical foundations for healthcare whistle blowing. As a case study, this article concludes by discussing the Personal and Professional Development course at the ANU Medical School where healthcare whistle blowing is a formal part of a virtue-based curriculum that emphasises the foundational importance of conscience. Illustrative elements of that program are discussed.

  6. PRELIMINARY STUDIES FOR PRODUCING CRUDE LIPASE FROM TEMPE’S MOULD CULTIVATED IN RICE-HUSK-BASED SOLID MEDIA

    Directory of Open Access Journals (Sweden)

    Teuku Beuna Bardant

    2010-06-01

    Full Text Available The goal of these preliminary studies is to support Indonesian program for increasing palm oil added value through independent production technology based on Indonesian natural resources. Various palm oil derivatives could be synthesized enzymatically using lipase from microbes that available in Indonesia. Tempe's mould is available in abundance in Indonesia and had already been proved for producing lipase. This paper provides information about producing crude lipase from Tempe's mould cultivated in rice-husk-based solid media using palm oil as carbon source. Observed variables include solid media composition, optimum fermentation time, extraction and enriching process of crude lipase. The crude lipase was analyzed its hydrolysis activity on coconut oil and palm oil. The result of these preliminary studies shows that this production process is a simple and tough process and very potential to be developed.   Keywords: lipase, Tempe's mould, palm oil, solid fermentation, rice husk

  7. Experimental investigation of the factors influencing the polymer-polymer bond strength during two component injection moulding

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

    2007-01-01

    Two component injection moulding is a commercially important manufacturing process and a key technology for Moulded Interconnect Devices (MIDs). Many fascinating applications of two component or multi component polymer parts are restricted due to the weak interfacial adhesion of the polymers...... effectively control the adhesion between two polymers. The effects of environmental conditions on the bond strength after moulding are also investigated. The material selections and environmental conditions were chosen based on the suitability of MID production, but the results and discussion presented....... A thorough understanding of the factors that influence the bond strength of polymers is necessary for multi component polymer processing. This paper investigates the effects of the process and material parameters on the bond strength of two component polymer parts and identifies the factors which can...

  8. Blow-up in nonlinear Schroedinger equations. II. Similarity structure of the blow-up singularity

    DEFF Research Database (Denmark)

    Rypdal, K.; Juul Rasmussen, Jens

    1986-01-01

    invariance and generalizations of the latter. This generalized "quasi-invariance" reveals the nature of the blow-up singularity and resolves an old controversy. Most of the previous work has been done on the cubic nonlinearity. We generalize the results to an arbitrary power nonlinearity....

  9. Cellular automaton model of crowd evacuation inspired by slime mould

    Science.gov (United States)

    Kalogeiton, V. S.; Papadopoulos, D. P.; Georgilas, I. P.; Sirakoulis, G. Ch.; Adamatzky, A. I.

    2015-04-01

    In all the living organisms, the self-preservation behaviour is almost universal. Even the most simple of living organisms, like slime mould, is typically under intense selective pressure to evolve a response to ensure their evolution and safety in the best possible way. On the other hand, evacuation of a place can be easily characterized as one of the most stressful situations for the individuals taking part on it. Taking inspiration from the slime mould behaviour, we are introducing a computational bio-inspired model crowd evacuation model. Cellular Automata (CA) were selected as a fully parallel advanced computation tool able to mimic the Physarum's behaviour. In particular, the proposed CA model takes into account while mimicking the Physarum foraging process, the food diffusion, the organism's growth, the creation of tubes for each organism, the selection of optimum tube for each human in correspondence to the crowd evacuation under study and finally, the movement of all humans at each time step towards near exit. To test the model's efficiency and robustness, several simulation scenarios were proposed both in virtual and real-life indoor environments (namely, the first floor of office building B of the Department of Electrical and Computer Engineering of Democritus University of Thrace). The proposed model is further evaluated in a purely quantitative way by comparing the simulation results with the corresponding ones from the bibliography taken by real data. The examined fundamental diagrams of velocity-density and flow-density are found in full agreement with many of the already published corresponding results proving the adequacy, the fitness and the resulting dynamics of the model. Finally, several real Physarum experiments were conducted in an archetype of the aforementioned real-life environment proving at last that the proposed model succeeded in reproducing sufficiently the Physarum's recorded behaviour derived from observation of the aforementioned

  10. FAILURE MODE EFFECTS AND CRITICALITY ANALYSIS (FMECA AS A QUALITY TOOL TO PLAN IMPROVEMENTS IN ULTRASONIC MOULD CLEANING SYSTEMS

    Directory of Open Access Journals (Sweden)

    Cristiano Fragassa

    2016-12-01

    Full Text Available Inside the complex process used for tire production, ultrasonic cleaning treatment probably represents the best solution to preserve the functionality of tire moulds, by removing residuals from moulds and keeping an unaltered quality for their surfaces. Ultrasonic Mould Cleaning Systems (UMCS is, however, a complicated technology that combines ultrasonic waves, high temperature and a succession of acid and basic attacks. At the same time, an UMCS plant, as part of a long productive chain, has to guarantee the highest productivity reducing failures and maintenances. This article describes the use of Failure Mode Effects and Criticality Analysis (FMECA as a methodology for improving quality in cleaning process. In particular, FMECA was utilized to identify potential defects in the original plant design, to recognize the inner causes of some failures actually occurred during operations and, finally, to suggest definitive re-design actions. Changes were implemented and the new UMCS offers a better quality in term of higher availability and productivity.

  11. Weld line optimization on thermoplastic elastomer micro injection moulded components using 3D focus variation optical microscopy

    DEFF Research Database (Denmark)

    Hasnaes, F.B.; Elsborg, R.; Tosello, G.

    2015-01-01

    The presented study investigates weld line depth development across a micro suspension ring. A focus variation microscope was used to obtain 3D images of the weld line area. Suspension rings produced with different micro injection moulding process parameters were examined to identify the correlat......The presented study investigates weld line depth development across a micro suspension ring. A focus variation microscope was used to obtain 3D images of the weld line area. Suspension rings produced with different micro injection moulding process parameters were examined to identify...

  12. Airborne emissions of carcinogens and respiratory sensitizers during thermal processing of plastics.

    Science.gov (United States)

    Unwin, John; Coldwell, Matthew R; Keen, Chris; McAlinden, John J

    2013-04-01

    Thermoplastics may contain a wide range of additives and free monomers, which themselves may be hazardous substances. Laboratory studies have shown that the thermal decomposition products of common plastics can include a number of carcinogens and respiratory sensitizers, but very little information exists on the airborne contaminants generated during actual industrial processing. The aim of this work was to identify airborne emissions during thermal processing of plastics in real-life, practical applications. Static air sampling was conducted at 10 industrial premises carrying out compounding or a range of processes such as extrusion, blown film manufacture, vacuum thermoforming, injection moulding, blow moulding, and hot wire cutting. Plastics being processed included polyvinyl chloride, polythene, polypropylene, polyethylene terephthalate, and acrylonitrile-butadiene-styrene. At each site, static sampling for a wide range of contaminants was carried out at locations immediately adjacent to the prominent fume-generating processes. The monitoring data indicated the presence of few carcinogens at extremely low concentrations, all less than 1% of their respective WEL (Workplace Exposure Limit). No respiratory sensitizers were detected at any sites. The low levels of process-related fume detected show that the control strategies, which employed mainly forced mechanical general ventilation and good process temperature control, were adequate to control the risks associated with exposure to process-related fume. This substantiates the advice given in the Health and Safety Executive's information sheet No 13, 'Controlling Fume During Plastics Processing', and its broad applicability in plastics processing in general.

  13. Deep reactive ion etching of silicon moulds for the fabrication of diamond x-ray focusing lenses

    Science.gov (United States)

    Malik, A. M.; Fox, O. J. L.; Alianelli, L.; Korsunsky, A. M.; Stevens, R.; Loader, I. M.; Wilson, M. C.; Pape, I.; Sawhney, K. J. S.; May, P. W.

    2013-12-01

    Diamond is a highly desirable material for use in x-ray optics and instrumentation. However, due to its extreme hardness and resistance to chemical attack, diamond is difficult to form into a structure suitable for x-ray lenses. Refractive lenses are capable of delivering x-ray beams with nanoscale resolution. A moulding technique for the fabrication of diamond lenses is reported. High-quality silicon moulds were made using photolithography and deep reactive ion etching. The study of the etch process conducted to achieve silicon moulds with vertical sidewalls and minimal surface roughness is discussed. Issues experienced when attempting to deposit diamond into a high-aspect-ratio mould by chemical vapour deposition are highlighted. Two generations of lenses have been successfully fabricated using this transfer-moulding approach with significant improvement in the quality and performance of the optics observed in the second iteration. Testing of the diamond x-ray optics on the Diamond Light Source Ltd synchrotron B16 beamline has yielded a line focus of sub-micrometre width.

  14. Thermoset polymers chemo-rheology dedicated to reactive rotational moulding (RRM) understanding and control

    International Nuclear Information System (INIS)

    Viale, J.

    2009-12-01

    This study comes within the scope of New Technology for Energy, particularly for high pressure hydrogen storage. Reactive Rotational Moulding has been identified as an adapted process for hydrogen-tight liners manufacturing. Thus the Reactive Rotational Moulding process has been studied in order to find theoretical tools dedicated to the understanding of such a reactive forming process. Chemical kinetics of four polyurethanes and poly-epoxides reactive systems have been determined on classical isothermal conditions and original aniso-thermal conditions i.e. on temperature ramps. Aniso-thermal conditions have been selected because they corresponds better to real process conditions. Rheological behaviour have also been characterized on two different approaches, an isothermal one and on temperature ramps. In particular, viscosity have been described as a function of heating rate. These physical and chemical results have been compiled in an original state diagram in order to show material properties evolution in a time-temperature space. The whole ex situ characterizations are then managed to described the behavior of the different formulations during the rotational moulding. Moreover they allow to form specific materials and so to widen the range of material to thermoset polymers. Finally, in order to correlate theoretical deduction to real reactive systems evolution, the elaboration of innovating monitoring tool based on ultrasonic analysis has been studied. To begin, polymerization monitoring criteria have been identified and then specific techniques have been set to monitor these criteria in real forming process. (author)

  15. The Compositions: Biodegradable Material - Typical Resin, as Moulding Sands’ Binders

    Directory of Open Access Journals (Sweden)

    Major-Gabryś K.

    2015-03-01

    Full Text Available The paper presents possibility of using biodegradable materials as parts of moulding sands’ binders based on commonly used in foundry practice resins. The authors focus on thermal destruction of binding materials and thermal deformation of moulding sands with tested materials. All the research is conducted for the biodegradable material and two typical resins separately. The point of the article is to show if tested materials are compatible from thermal destruction and thermal deformation points of view. It was proved that tested materials characterized with similar thermal destruction but thermal deformation of moulding sands with those binders was different.

  16. Galactomyces geotrichum - moulds from dairy products with high biotechnological potential.

    Science.gov (United States)

    Grygier, Anna; Myszka, Kamila; Rudzińska, Magdalena

    2017-01-01

    The article reviews the properties of the Galactomyces geotrichum species, the mould that is most important for the dairy industry. G. geotrichum mould has been isolated from milk, cheeses and alcoholic beverage. Its presence in food products makes it possible to obtain a characteristic aroma and taste, which corresponds to the needs and preferences of consumers. G. geotrichum plays an important role in ecology, where the mould is employed for the degradation of various hazardous substances and wastewater treatment. It has also been found to have potential for biofuel production. In addition to this, G. geotrichum can be applicable in two further major areas: agriculture and health protection.

  17. Blow Flies Visiting Decaying Alligators: Is Succession Synchronous or Asynchronous?

    OpenAIRE

    Nelder, Mark P.; McCreadie, John W.; Major, Clinton S.

    2009-01-01

    Succession patterns of adult blow flies (Diptera: Calliphoridae) on decaying alligators were investigated in Mobile (Ala, USA) during August 2002. The most abundant blow fly species visiting the carcasses were Chrysomya rufifacies (Macquart), Cochliomyia macellaria (Fabricus), Chrysomya megacephala (Fabricus), Phormia regina (Meigen), and Lucilia coeruleiviridis (Macquart). Lucilia coeruleiviridis was collected more often during the early stages of decomposition, followed by Chrysomya spp., C...

  18. THIRD-GENERATION FOAM BLOWING AGENTS FOR FOAM INSULATION

    Science.gov (United States)

    The report gives results of a study of third-generation blowing agents for foam insulation. (NOTE: the search for third-generation foam blowing agents has led to the realization that, as the number of potential substitutes increases, new concerns, such as their potential to act a...

  19. Effect of moulding sand on statistically controlled hybrid rapid casting solution for zinc alloys

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Rupinder [Guru Nanak Dev Engineering College, Ludhiana (India)

    2010-08-15

    The purpose of the present investigations is to study the effect of moulding sand on decreasing shell wall thickness of mould cavities for economical and statistically controlled hybrid rapid casting solutions (combination of three dimensional printing and conventional sand casting) for zinc alloys. Starting from the identification of component/ benchmark, technological prototypes were produced at different shell wall thicknesses supported by three different types of sands (namely: dry, green and molasses). Prototypes prepared by the proposed process are for assembly check purpose and not for functional validation of the parts. The study suggested that a shell wall with a less than recommended thickness (12mm) is more suitable for dimensional accuracy. The best dimensional accuracy was obtained at 3mm shell wall thickness with green sand. The process was found to be under statistical control

  20. Effect of bentonite addition on residual strength of microwave-hardened waterglass-containing moulding sands

    Directory of Open Access Journals (Sweden)

    M. Stachowicz

    2011-07-01

    Full Text Available The paper presents results of a preliminary research of the effect of bentonite addition on residual strength of microwave-hardened moulding sands, containing sodium waterglass. Strength was determined at ambient temperature, on cylindrical specimens baked in an oven. Moulding sands for examinations were based on high-silica sand with addition of 2.5 % of non-modified, domestic-made waterglass grade 145. The prepared standard cylindrical specimens were hardened using the innovative microwave heating process and next baked for 30 minutes at temperatures between 100 and 1200 °C. Strength parameters of the specimens were determined on the specimens cooled- down to ambient temperature. The obtained results were compared with literature data to evaluate the effect of the applied hardening method and of the special additive on residual strength as a function of baking temperature. A favourable effect was found of both the innovative heating process and the applied bentonite addition.

  1. Numerical modelling of thermal and fluid flow phenomena in the mould channel

    Directory of Open Access Journals (Sweden)

    L. Sowa

    2007-12-01

    Full Text Available In the paper, a mathematical and a numerical model of the solidification of a cylindrical slender shaped casting, which take into account the process of filling the mould cavity with molten metal, has been proposed. Pressure and velocity fields were obtained by solving the momentum equations and the continuity equation, while the thermal fields were obtained by solving the heat conduction equation containing the convection term. Next, the numerical analysis of the solidification process of metals alloy in a cylindrical mould channel has been made. In the model one takes into account interdependence the heat transfer and fluid flow phenomena. Coupling of the thermal and fluid flow phenomena has been taken into consideration by the changes of the fluidity function and thermophysical parameters of alloy with respect to the temperature. The influence of the pressure and the temperature of metal pouring on the solid phase growth kinetics were estimated. The problem has been solved by the finite element method.

  2. Blow Flies Visiting Decaying Alligators: Is Succession Synchronous or Asynchronous?

    Directory of Open Access Journals (Sweden)

    Mark P. Nelder

    2009-01-01

    Full Text Available Succession patterns of adult blow flies (Diptera: Calliphoridae on decaying alligators were investigated in Mobile (Ala, USA during August 2002. The most abundant blow fly species visiting the carcasses were Chrysomya rufifacies (Macquart, Cochliomyia macellaria (Fabricus, Chrysomya megacephala (Fabricus, Phormia regina (Meigen, and Lucilia coeruleiviridis (Macquart. Lucilia coeruleiviridis was collected more often during the early stages of decomposition, followed by Chrysomya spp., Cochliomyia macellaria, and Phormia regina in the later stages. Lucilia coeruleiviridis was the only synchronous blow fly on the three carcasses; other blow fly species exhibited only site-specific synchrony. Using dichotomous correlations and analyses of variance, we demonstrated that blow fly-community succession was asynchronous among three alligators; however, Monte Carlo simulations indicate that there was some degree of synchrony between the carcasses.

  3. Advanced Trailing Edge Blowing Concepts for Fan Noise Control

    Directory of Open Access Journals (Sweden)

    Cezar RIZEA

    2012-03-01

    Full Text Available This study documents trailing edge blowing research performed to reduce rotor / stator interaction noise in turbofan engines. The existing technique of filling every velocity deficit requires a large amount of air and is therefore impractical. The purpose of this research is to investigate new blowing configurations in order to achieve noise reduction with lesser amounts of air. Using the new configurations air is not injected into every fan blade, but is instead varied circumferentially. For example, blowing air may be applied to alternating fan blades. This type of blowing configuration both reduces the amount of air used and changes the spectral shape of the tonal interaction noise. The original tones at the blade passing frequency and its harmonics are reduced and new tones are introduced between them. This change in the tonal spectral shape increases the performance of acoustic liners used in conjunction with trailing edge blowing.

  4. Use of cooling tower blow down in ethanol fermentation.

    Science.gov (United States)

    Rajagopalan, N; Singh, V; Panno, B; Wilcoxon, M

    2010-01-01

    Reducing water consumption in bioethanol production conserves an increasingly scarce natural resource, lowers production costs, and minimizes effluent management issues. The suitability of cooling tower blow down water for reuse in fermentation was investigated as a means to lower water consumption. Extensive chemical characterization of the blow down water revealed low concentrations of toxic elements and total dissolved solids. Fermentation carried out with cooling tower blow down water resulted in similar levels of ethanol and residual glucose as a control study using deionized water. The study noted good tolerance by yeast to the specific scale and corrosion inhibitors found in the cooling tower blow down water. This research indicates that, under appropriate conditions, reuse of blow down water from cooling towers in fermentation is feasible.

  5. Investigation of Airfoil Aeroacoustics with Blowing Control Mechanism

    Directory of Open Access Journals (Sweden)

    Baha ZAFER

    2016-11-01

    Full Text Available In this investigation, it is dealt with computational aero-acoustic analysis of an airfoil with jet blowing. The airfoil shape is selected as NACA0015 profile with jet blowing on upper surface. The calculations of analysis are done by using commercial finite volume solver. The k-ε turbulence model is used for the turbulence modeling and the Ffowcs Williams and Hawking acoustic analogy model is run for determination of acoustic data. The numerical results are compared with experimental data for computed Sound Pressure Level without jet blowing and well agreement is observed. In the case of jet blowing, the effects of different jet angle, velocity ratio and angle of attack on airfoil are investigated and noise levels of non jet cases and jet blowing cases are studied.

  6. The Use of Particulate Injection Moulding for Fabrication of Sports and Leisure Equipment from Titanium Metals

    Directory of Open Access Journals (Sweden)

    Paul D. Ewart

    2018-02-01

    Full Text Available Advanced materials such as metal alloys, carbon fibre composites and engineered polymers have improved athlete performances in all sporting applications. Advances in manufacturing has enabled increases in design complexity and the ability to rapidly prototype bespoke products using additive manufacturing also known as 3D printing. Another recent fabrication method widely used by medical, electronics and armaments manufacturers is particulate injection moulding. This process uses exact quantities of the required material, in powder form, minimising resource and energy requirements in comparison to conventional manufacturing techniques. The process utilises injection moulding techniques and tooling methods developed and used in the plastics industry. It can produce highly complex component geometries with excellent repeatability and reduced cost where volume manufacturing is required. This is especially important when considering materials such as titanium that are not only expensive in comparison to other metals but are difficult to process by regular machining and fabrication methods. This work presents a review of titanium use in the sporting sector with a focus on sporting devices and equipment. It also proposes that the sports engineering sector could increase performance and enable improvements in safety by switching to design methods appropriate to processing via the particulate injection moulding route.

  7. Effect of moulding on the changes in chemical composition of tabacco leaves

    Directory of Open Access Journals (Sweden)

    Krystyna Florczak

    2014-08-01

    Full Text Available The process of moulding caused by the fungi: Aspergillus repens (Cda. De Bart, Aspergillus flavus Link, Aspergillus ochraceus Wilhelm, Penicillium expansum (Link Thom, VPenicillium commune Thom and Penicillum spinulosum Tom influenced the decrease in soluble carbohydrate content with the simulataneous increase in the percentage of specific protein. It had an effect on the deterioration of technological and taste values of raw tabacco.

  8. 10 blows that stopped nuclear power

    International Nuclear Information System (INIS)

    Komanoff, C.

    1991-01-01

    The author describes these 10 blows in chronological order, 1973 through 1981, namely: (1) Arab Oil Embargo; (2) India Explodes a Bomb; (3) NRC replaces AEC; (4) Fire at Browns Ferry; (5) General Electric and NRC Engineers switch Sides; (6) Amory Lovins Recasts the Energy Debate; (7) The Seabrook Occupation; (8) The Three Mile Island Accident; (9) Federal Reserve Tightens the Money Supply; and (1) Pacific Gas and Electric Co. Gets it Backwards at Diablo Canyon. he stops there, not including the Washington Public Power Supply fiasco and the Chernobyl disaster, feeling nuclear expansion was essentially foreclosed without them. Further, he feels nuclear power seems fated to be forever at the mercy of forces beyond its control

  9. Magic with moulds: Meiotic and mitotic crossing over in Neurospora ...

    Indian Academy of Sciences (India)

    2006-02-16

    Feb 16, 2006 ... Home; Journals; Journal of Biosciences; Volume 31; Issue 1. Commentary: Magic with moulds: Meiotic and mitotic crossing over in Neurospora inversions and duplications. Durgadas P Kasbekar. Volume 31 Issue 1 March 2006 pp 3-4 ...

  10. Comparison of test methods for mould growth in buildings

    DEFF Research Database (Denmark)

    Bonderup, Sirid; Gunnarsen, Lars Bo; Knudsen, Sofie Marie

    2016-01-01

    renovation needs. This is of importance when hidden surface testing would require destructive measures and subsequent renovation. After identifying available methods on the Danish market for assessing mould growth in dwellings, a case study was conducted to test the usefulness of the methods in four......The purpose of this work is to compare a range of test methods and kits for assessing whether a building structure is infested by mould fungi. A further purpose of this work is to evaluate whether air-based methods for sampling fungal emissions provide information qualifying decisions concerning...... methods measure different aspects relating to mould growth and vary in selectivity and precision. The two types of air samples indicated low levels of mould growth, even where the results of the other methods indicated high to moderate growth. With methods based on culture and DNA testing some differences...

  11. Yield stress distribution in injection-moulded glassy polymers

    NARCIS (Netherlands)

    Verbeeten, W.M.H.; Kanters, M.J.W.; Engels, T.A.P.; Govaert, L.E.

    2015-01-01

    A methodology for structural analysis simulations is presented that incorporates the distribution of mechanical propertiesalong the geometrical dimensions of injection-moulded amorphous polymer products. It is based on a previously developedmodelling approach, where the thermomechanical history

  12. Are motorways rational from slime mould's point of view?

    NARCIS (Netherlands)

    Adamatzky, A.; Akl, S.; Alonso-Sanz, R.; van Dessel, W.; Ibrahim, Z.; Ilachinski, A.; Jones, J.; Kayem, A.V.D.M.; Martínez, G.J.; de Oliveira, P.; Prokopenko, M.; Schubert, T.; Sloot, P.; Strano, E.; Yang, X.-S.

    2013-01-01

    We analyse the results of our experimental laboratory approximation of motorway networks with slime mould Physarum polycephalum. Motorway networks of 14 geographical areas are considered: Australia, Africa, Belgium, Brazil, Canada, China, Germany, Iberia, Italy, Malaysia, Mexico, the Netherlands, UK

  13. Sharp tipped plastic hollow microneedle array by microinjection moulding

    Science.gov (United States)

    Yung, K. L.; Xu, Yan; Kang, Chunlei; Liu, H.; Tam, K. F.; Ko, S. M.; Kwan, F. Y.; Lee, Thomas M. H.

    2012-01-01

    A method of producing sharp tipped plastic hollow microneedle arrays using microinjection moulding is presented in this paper. Unlike traditional approaches, three mould inserts were used to create the sharp tips of the microneedles. Mould inserts with low surface roughness were fabricated using a picosecond laser machine. Sharp tipped plastic hollow microneedles 500 µm in height were fabricated using a microinjection moulding machine developed by the authors’ group. In addition, the strength of the microneedle was studied by simulation and penetration experiments. Results show that the microneedles can penetrate into skin, delivering liquid successfully without any breakage or severe deformation. Techniques presented in this paper can be used to fabricate sharp tipped plastic hollow microneedle arrays massively with low cost.

  14. Sharp tipped plastic hollow microneedle array by microinjection moulding

    International Nuclear Information System (INIS)

    Yung, K L; Xu, Yan; Kang, Chunlei; Liu, H; Tam, K F; Ko, S M; Kwan, F Y; Lee, Thomas M H

    2012-01-01

    A method of producing sharp tipped plastic hollow microneedle arrays using microinjection moulding is presented in this paper. Unlike traditional approaches, three mould inserts were used to create the sharp tips of the microneedles. Mould inserts with low surface roughness were fabricated using a picosecond laser machine. Sharp tipped plastic hollow microneedles 500 µm in height were fabricated using a microinjection moulding machine developed by the authors’ group. In addition, the strength of the microneedle was studied by simulation and penetration experiments. Results show that the microneedles can penetrate into skin, delivering liquid successfully without any breakage or severe deformation. Techniques presented in this paper can be used to fabricate sharp tipped plastic hollow microneedle arrays massively with low cost. (paper)

  15. Extraordinary blowing snow transport events in East Antarctica

    Energy Technology Data Exchange (ETDEWEB)

    Scarchilli, Claudio; Agnoletto, Lucia [ENEA, Rome (Italy); Universita di Siena, Dipartimento di Scienze della Terra, Siena (Italy); Frezzotti, Massimo; Grigioni, Paolo; Silvestri, Lorenzo de [ENEA, Rome (Italy); Dolci, Stefano [CNR, Rome (Italy); Consorzio P.N.R.A. S.C.r.l., Rome (Italy)

    2010-06-15

    In the convergence slope/coastal areas of Antarctica, a large fraction of snow is continuously eroded and exported by wind to the atmosphere and into the ocean. Snow transport observations from instruments and satellite images were acquired at the wind convergence zone of Terra Nova Bay (East Antarctica) throughout 2006 and 2007. Snow transport features are well-distinguished in satellite images and can extend vertically up to 200 m as first-order quantitatively estimated by driftometer sensor FlowCapt trademark. Maximum snow transportation occurs in the fall and winter seasons. Snow transportation (drift/blowing) was recorded for {proportional_to}80% of the time, and 20% of time recorded, the flux is >10{sup -2} kg m{sup -2} s{sup -1} with particle density increasing with height. Cumulative snow transportation is {proportional_to}4 orders of magnitude higher than snow precipitation at the site. An increase in wind speed and transportation ({proportional_to}30%) was observed in 2007, which is in agreement with a reduction in observed snow accumulation. Extensive presence of ablation surface (blue ice and wind crust) upwind and downwind of the measurement site suggest that the combine processes of blowing snow sublimation and snow transport remove up to 50% of the precipitation in the coastal and slope convergence area. These phenomena represent a major negative effect on the snow accumulation, and they are not sufficiently taken into account in studies of surface mass balance. The observed wind-driven ablation explains the inconsistency between atmospheric model precipitation and measured snow accumulation value. (orig.)

  16. Development of injection moulded, ultrasonically welded immiscible phase filtration devices

    DEFF Research Database (Denmark)

    Kistrup, Kasper

    for ultrasonic welding, suitable for microfluidic systems. A methodology has been established where energy directors can be quickly added to existing mould inserts, using laser micromachining. The produced device was performance tested by isolating methicillin-resistant Staphylococcus aureus from bovine whole....... The device appliesmagnetic bead-based solid-phase extraction for nucleic acid extraction from biological samples, using the immiscible phase filtration (IPF) approach. Device development has employed injection moulding for part fabrication and ultrasonic welding for bonding. Rapid prototyping...

  17. Replication of micro structured surface by injection moulding of PEEK

    DEFF Research Database (Denmark)

    Zhang, Yang; Hansen, Hans Nørgaard; Sørensen, Søren

    A micro-structured Ni insert was investigated for PEEK injection moulding. The micro features are circular holes 4 μm in diameter and 2 μm deep, with a 2 μm edge-to-edge distance. 6000 moulding cycles was operated. Half of the insert was coated by 200nm CrN. PEEK parts produced by the coated side...

  18. Measuring autogenous strain of concrete with corrugated moulds

    DEFF Research Database (Denmark)

    Tian, Qian; Jensen, Ole Mejlhede

    2008-01-01

    A reliable technique to quantify autogenous strain is a prerequisite to numerical modeling in stress calculations for high performance concrete. The introducing of a special kind of corrugated tube mould helps to transforming volume strain measurement into liner strain measurement in horizontal...... direction for fluid concrete, which not only realizes the continuous monitoring of the autogenous shrinkage since casting, but also effectively eliminates the disturbance resulting from gravity, temperature variation and mould restraint on measuring results. Based on this measuring technique, this paper...

  19. Inhibition of ochratoxigenic moulds by Debaryomyces hansenii strains for biopreservation of dry-cured meat products

    DEFF Research Database (Denmark)

    Andrade, Maria J.; Thorsen, Line; Rodríguez, Alicia

    2014-01-01

    mould growth and OTA accumulation in dry-cured meat products. The inoculation of D. hansenii should be made at the beginning of processing (at the end of post salting) when the a(w) of the product is still high (near 0.94). This action in addition to application of appropriate hygienic actions......The ability of the osmotolerant yeast Debaryomyces hansenii to inhibit Penicillium nordicum, the most common ochratoxigenic mould encountered in dry-cured meat products, was evaluated. The antagonistic effect of ten D. hansenii strains isolated from dry-cured ham was screened in vitro using malt...... extract media and meat extract peptone media with the water activity (a(w)) adjusted to 0.97 and 0.90. A significant inhibition of the two tested P. nordicum strains by D. hansenii cells and cell-free supernatants was observed. At 0.97 a(w), increasing D. hansenii inoculum concentrations significantly...

  20. Decoring Behaviour of Chosen Moulding Materials with Alkali Silicate Based Inorganic Binders

    Directory of Open Access Journals (Sweden)

    Conev M.

    2017-06-01

    Full Text Available This paper contains basic information about new processes for cores for cylinder heads production with alkali silicate based inorganic binders. Inorganic binders are coming back to the foreground due to their ecologically friendly nature and new technologies for cores production and new binder systems were developed. Basically these binder systems are modified alkali silicates and therefore they carry some well-known unfavourable properties with their usage. To compensate these disadvantages, the binder systems are working with additives which are most often in powder form and are added in the moulding material. This paper deals with decoring behaviour of different moulding sands as well as the influence of chosen additives on knock-out properties in laboratory terms. For this purpose, specific methods of specimen production are described. Developed methods are then used to compare decoring behaviour of chosen sands and binder systems.

  1. Comparison of conventional Injection Mould Inserts to Additively Manufactured Inserts using Life Cycle Assessment

    DEFF Research Database (Denmark)

    Hofstätter, Thomas; Bey, Niki; Mischkot, Michael

    2016-01-01

    Polymer Additive Manufacturing can be used to produce soft tooling inserts for injection moulding. Compared to conventional tooling, the energy and time consumption during production are significantly lower. As the life time of such inserts is significantly shorter than the life time of traditional...... of their potential environmental impact and yield throughout the development and pilot phase. Insert geometry is particularly advantageous for pilot production and small production sizes. In this research, Life Cycle Assessment is used to compare the environmental impact of soft tooling by Additive Manufacturing...... (using Digital Light Processing) and three traditional methods for the manufacture of inserts (milling of brass, steel, and aluminium) for injection moulds during the pre-production phase....

  2. Two component injection moulding: an interface quality and bond strength dilemma

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

    2008-01-01

    on quality parameters of the two component parts. Most engineering applications of two component injection moulding calls for high bond strength between the two polymers, on the other hand a sharp and well-defined interface between the two polymers are required for applications like selective metallization...... of polymers, parts for micro applications and also for the aesthetic purpose of the final product. The investigation presented in this paper indicates a dilemma between obtaining reasonably good bond strength and at the same time keeping the interface quality suitable for applications. The required process...... conditions for a sharp and well-defined interface are exactly the opposite of what is congenial for higher bond strength. So in the production of two component injection moulded parts, there is a compromise to make between the interface quality and the bond strength of the two polymers. Also the injection...

  3. Gating Systems for Sizeable Castings from Al Alloys Cast into Ceramic Moulds

    Directory of Open Access Journals (Sweden)

    I. Stachovec

    2012-04-01

    Full Text Available In contrast to casting to conventional non-reusable “sand” moulds, for which calculating technique for an optimum design of the gating system is comparatively well-developed, a trial-and-error method is applied mostly for casting to ceramic shell moulds made by the investment casting technology. A technologist selects from gating systems of several types (that are standardized by the foundry mostly on the basis of experience. However, this approach is not sustainable with ever growing demands on quality of castings and also the economy of their fabrication as well as with new types of complex sizeable castings introduced to the production gradually (by new customers from the aircraft industry above all any more. The simulation software may be used as a possible tool for making the process of optimising gating systems more effective.

  4. Modelling injection moulding machines for micro manufacture applications through functional analysis

    DEFF Research Database (Denmark)

    Fantoni, G.; Tosello, Guido; Gabelloni, D.

    2012-01-01

    The paper presents the analysis of an injection moulding machine using functional analysis to identify both its critical components and possible working problems when such a machine is employed for the production of polymer-based micro products. The step-by-step procedure starts from the study...... of the process phases of a machine and then it employs functional analysis to decompose the phases and attributes functions to part features. Part features are subsequently analyzed to understand the causal chains bringing either to the desired behaviour or to failures to avoid. The assessment of the design...... solution is finally performed by gathering quantitative data from experiments. The case study investigates the design motivations and functional drivers of a micro injection moulding machine. The analysis allows identifying the correlations between failures and advantages with the design of the machine...

  5. Reengineering of Permanent Mould Casting with Lean Manufacturing Methods

    Directory of Open Access Journals (Sweden)

    R. Władysiak

    2007-07-01

    Full Text Available At the work were introduced main areas of production system project of casts produced in permanent moulds, that constitutes reengineering of conventional production system according to Lean Manufacturing (LM methods. New resolution of cooling of dies with water mist was shown to casting of car wheels made from aluminium alloys in low pressure casting process. It was implemented as a part of goal-oriented project in R.H. Alurad Sp.z o.o. in Gorzyce. Its using intensifies solidification and self-cooling of casts shortening the time of casting cycle by the 30%. It was described reorganizing casting stations into multi-machines cells production and the process of their fast tool’s exchange with applying the SMED method. A project of the system was described controlling the production of the foundry with the computer aided light Kanban system. A visualization of the process was shown the production of casts with use the value stream mapping method. They proved that applying casting new method in the technology and LM methods allowed to eliminate down-times, to reduce the level of stocks, to increase the productivity and the flow of the castings production.

  6. Utilizing of inner porous structure in injection moulds for application of special cooling method

    International Nuclear Information System (INIS)

    Seidl, M; Bobek, J; Habr, J; Běhálek, L; Šafka, J; Nováková, I

    2016-01-01

    The article is focused on impact evaluation of controlled inner structure of production tools and new cooling method on regulation of thermal processes for injection moulding technology. The mould inserts with porous structure were cooled by means of liquid CO 2 which is very progressive cooling method and enables very fast and intensive heat transfer among the plastic product, the production tool and cooling medium. The inserts were created using rapid prototype technology (DLSM) and they had a bi-component structure consisting of thin compact surface layer and defined porous inner structure of open cell character where liquid CO 2 was flowing through. This analyse includes the evaluation of cooling efficiency for different inner structures and different time profiles for dosing of liquid CO 2 into the porous structure. The thermal processes were monitored using thermocouples and IR thermal analyse of product surface and experimental device. Intensive heat removal influenced also the final structure and the shape and dimensional accuracy of the moulded parts that were made of semi-crystalline polymer. The range of final impacts of using intensive cooling method on the plastic parts was defined by DSC and dimensional analyses. (paper)

  7. Control of superficial mould in Provolone Valpadana cheese with environmental treatments. Preliminary trials

    International Nuclear Information System (INIS)

    Corradini, C.; Innocente, N.

    2001-01-01

    The possibility of relying on technological systems as an alternative to the use of additives in controlling the development of surface mould was evaluated on Valpadana Provolone cheese made on an industrial scale. Experimental tests were performed to evaluate the effect of sanitising the environment with ultraviolet radiation of the dryer area instead of the classic method of fumigation, as well as the effectiveness of direct treatment of the cheese with UV radiation, in order to prevent contamination with mould. Monitoring at the dairy, as well as analyses of the cheese at different stages in the maturation process, revealed that treating the rooms with UV radiation was just as effective as fumigation in preventing the development of mould. Likewise, the direct treatment of the cheese with UV proved to be a valid alternative physical method to the use of surface chemical additives, although it was difficult to radiate uniformly over the whole cheese owing to the presence of shaded areas at the cords. Lastly, it was considered that the application of suitable plastic coatings, instead of paraffin, applied after the rind has formed, could also be used as alternative antifungus additives. In this case, it was observed that the use of the Plasticoat polymer led to a decrease in the humidity of the curd with respect to paraffin treatment, also affecting the maturation process [it

  8. Characterization and analysis of micro channels and sub-micron surface roughness of injection moulded microfluidic systems using optical metrology

    DEFF Research Database (Denmark)

    Tosello, Guido; Marinello, Francesco; Hansen, Hans Nørgaard

    2012-01-01

    measuring machine and a white light interferometer respectively. The effect of the dimensional scale range on the micro/nano features replication was evaluated and it was found to be the dominant parameter if compared with the effect of the other process-related parameters investigated (melt and mould...

  9. Characterization and analysis of micro channels and sub-micron surface roughness of injection moulded microfluidic systems using optical metrology

    DEFF Research Database (Denmark)

    Tosello, Guido; Marinello, Francesco; Hansen, Hans Nørgaard

    2009-01-01

    measuring machine and a white light interferometer respectively. The effect of the dimensional scale range on the micro/nano features replication was evaluated and it was found to be the dominant parameter if compared with the effect of the other process-related parameters investigated (melt and mould...

  10. Modelling the deformations during the manufacturing of nanostructures on non-planar surfaces for injection moulding tool inserts

    DEFF Research Database (Denmark)

    Sonne, M. R.; Cech, J.; Pranov, H.

    2016-01-01

    This paper presents a new manufacturing process for transferring nanostructures from a glass wafer to a curved aluminium insert for polymer injection moulding. A nanostructure consisting of sinusoidal cross-gratings with a period of 426 nm is successfully transferred to hemispheres with different...

  11. Thermally induced atomic diffusion at the interface between release agent coating and mould substrate in a glass moulding press

    Energy Technology Data Exchange (ETDEWEB)

    Masuda, Jun; Fukase, Yasushi [Toshiba Machine Co., Ltd, Ooka 2068-3, Numazu-Shi, Shizuoka-Ken, 410-8510 (Japan); Yan Jiwang; Zhou Tianfeng; Kuriyagawa, Tsunemoto, E-mail: yanjw@pm.mech.tohoku.ac.jp [Department of Mechanical Systems and Design, Graduate School of Engineering, Tohoku University, Aoba 6-6-01, Aramaki, Aoba-ku, Sendai 980-8579 (Japan)

    2011-06-01

    In a glass moulding press (GMP) for refractive/diffractive hybrid lenses, to improve the service life of nickel-phosphorus (Ni-P) plated moulds, it is necessary to control the diffusion of constituent elements from the mould into the release agent coating. In this study, diffusion phenomena of constituents of Ni-P plating are investigated for two types of release agent coatings, iridium-platinum (Ir-Pt) and iridium-rhenium (Ir-Re), by cross-sectional observation, compositional analysis and stress measurements. The results show that Ni atoms in the plating layer flow from regions of compressive stress to regions of tensile stress. In the case of the Ir-Pt coated mould, the diffusion of Ni is promoted from the grain boundaries between the Ni and Ni{sub 3}P phases in the plating towards the surface of the Ir-Pt coating. However, in the Ir-Re coated mould, the diffusion of Ni is suppressed because the diffusion coefficient of Ni in the Ir-Re alloy is smaller than that in the Ir-Pt alloy, although the stress state is similar in both cases. By controlling the diffusion of Ni atoms, the use of Ir-Re alloy as a release agent coating for Ni-P plated moulds is expected to lead to a high degree of durability.

  12. 3D time-dependent flow computations using a molecular stress function model with constraint release

    DEFF Research Database (Denmark)

    Rasmussen, Henrik Koblitz

    2002-01-01

    The numerical simulation of time dependent viscoelastic flow (in three dimensions) is of interest in connection with a variety of polymer processing operations. The application of the numerical simulation techniques is in the analysis and design of polymer processing problems. This is operations,......, such as thermoforming, blow moulding, compression moulding, gas-assisted injection moulding, simultaneous multi-component injection moulding....

  13. Thermal analysis control of in-mould and ladle inoculated grey cast irons

    Directory of Open Access Journals (Sweden)

    Mihai Chisamera

    2009-05-01

    Full Text Available The effect of addition of 0.05wt.% to 0.25 wt.% Ca, Zr, Al-FeSi alloy on in-ladle and in-mould inoculation of grey cast irons was investigated. In the present paper, the conclusions drawn are based on thermal analysis. For the solidification pattern, some specific cooling curves characteristics, such as the degree of undercooling at the beginning of eutectic solidifi cation and at the end of solidifi cation, as well as the recalescence level, are identifi ed to be more infl uenced by the inoculation technique. The degree of eutectic undercooling of the electrically melted base iron having 0.025% S, 0.003% Al and 3.5% Ce is excessively high (39–40℃, generating a relatively high need for inoculation. Under these conditions, the in-mould inoculation has a more signifi cant effect compared to ladle inoculation, especially at lower inoculant usage (less than 0.20 wt.%. Generally, the efficiency of 0.05wt.%–0.15wt.% of alloy for in-mould inoculation is comparable to, or better than, that of 0.15wt.%–0.25wt.% addition in ladle inoculation procedures. In order to secure stable and controlled processes, representative thermal analysis parameters could be used, especially in thin wall grey iron castings production.

  14. Blowing-up Semilinear Wave Equation with Exponential ...

    Indian Academy of Sciences (India)

    Blowing-up Semilinear Wave Equation with Exponential Nonlinearity in Two Space ... We investigate the initial value problem for some semi-linear wave equation in two space dimensions with exponential nonlinearity growth. ... Current Issue

  15. Heterotic Mini-landscape in blow-up

    CERN Document Server

    Bizet, Nana Geraldine Cabo

    2013-01-01

    Localization properties of fields in compact extra dimensions are crucial ingredients for string model building, particularly in the framework of orbifold compactifications. Realistic models often require a slight deviation from the orbifold point, that can be analyzed using field theoretic methods considering (singlet) fields with nontrivial vacuum expectation values. Some of these fields correspond to blow-up modes that represent the resolution of orbifold singularities. Improving on previous analyses we give here an explicit example of the blow-up of a model from the heterotic Mini-landscape. An exact identification of the blow-up modes at various fixed points and fixed tori with orbifold twisted fields is given. We match the massless spectra and identify the blow-up modes as non-universal axions of compactified string theory. We stress the important role of the Green-Schwarz anomaly polynomial for the description of the resolution of orbifold singularities.

  16. LS1 Report: Blowing away the cobwebs

    CERN Multimedia

    Anaïs Schaeffer

    2014-01-01

    With the pressure tests now complete (see here), we are coming to the equally important phase of cleaning the machine. With all the work performed over the past year, quite a lot of dust and dirt has accumulated in certain areas of the accelerator.   Result of the flushing performed in 2007 in Sector 5-6... This year, in Sector 6-7, the filters were particularly clean. A simple and efficient solution, known as helium flushing, has been devised by the Cryogenics group (TE-CRG) to clean up these areas. “We circulate helium gas around the machine in both the cryogenic distribution lines and the magnets,” explains Gérard Ferlin, who is responsible for the flushing operations. “This blows all the debris into a filter at the outlet. ” The flow-rate needs to be high enough to ensure that everything is swept away, so the helium is injected at rates of between 15 and 40 metres per second, much higher than in normal operation. “There&rs...

  17. Biosolubilization gamma irradiate ion result coal by mould trichoderma sp

    International Nuclear Information System (INIS)

    Pingkan Aditiawati; Dea Indriani Astuti; Irawan Sugoro; Dwiwahju Sasongko

    2011-01-01

    Biosolubilization of coal is process of converting solid coal to liquid fuel/chemicals by mean of microorganism. The aim of this research was to study the effect of gamma rays irradiation with varian doses of irradiation into solubilization of subbituminous coal by Trichoderma sp. The dosage used was 5, 10, and 20 kGy and unirradiated coal as control. The method was submerged culture in MSS+ medium and incubated at room temperature and agitated at 150 rpm for 21 th days. The parameters observed were colonization, pH and biosolubilization product based on absorbance value at λ 250nm and λ 450nm and GC/MS analysis for the best treatment. The results showed that coal biosolubilization could be increased by gamma irradiation. The mould could growth well in medium containing irradiated coal and the medium of pH was decreased after incubation. The biosolubilization was increased but the irradiation dosage of coal didn't affect significantly. The best dose was 20 kGy with product biosolubilization similar to gasoline and solar. Based on the result, the pre-treatment of gamma irradiation on coal has potency to increased biosolubilization. (author)

  18. Influence of the reclamation method of spent moulding sands on the possibility of creating favourable conditions for gases flow in a mould

    Directory of Open Access Journals (Sweden)

    Łucarz M.

    2017-03-01

    Full Text Available The results of investigations concerning the influence of the applied sand matrix (fresh sand, reclaim on the properties of moulding sands used for production of large dimensional castings (ingot moulds, ladles, are presented in the hereby paper. The performed investigations were aimed at determining the influence of various reclamation methods of spent moulding sands on the quality of the obtained reclaimed material. Moulding sands were prepared on the fresh quartz matrix as well as on sand matrices obtained after various reclamation methods. The selected moulding sand parameters were tested (strength, permeability, grindability, ignition losses, pH reactions. It can be stated, on the basis of the performed investigations, that the kind of the applied moulding sand matrix is of an essential meaning from the point of view of creating conditions minimising formation of large amounts of gases and their directional migration in a casting mould.

  19. High accuracy and precision micro injection moulding of thermoplastic elastomers micro ring production

    DEFF Research Database (Denmark)

    Calaon, Matteo; Tosello, Guido; Elsborg, René

    2016-01-01

    The mass-replication nature of the process calls for fast monitoring of process parameters and product geometrical characteristics. In this direction, the present study addresses the possibility to develop a micro manufacturing platform for micro assembly injection moulding with real-time process....../product monitoring and metrology. The study represent a new concept yet to be developed with great potential for high precision mass-manufacturing of highly functional 3D multi-material (i.e. including metal/soft polymer) micro components. The activities related to HINMICO project objectives proves the importance...

  20. The first report on mushroom green mould disease in Croatia.

    Science.gov (United States)

    Hatvani, Lóránt; Sabolić, Petra; Kocsubé, Sándor; Kredics, László; Czifra, Dorina; Vágvölgyi, Csaba; Kaliterna, Joško; Ivić, Dario; Đermić, Edyta; Kosalec, Ivan

    2012-12-01

    Green mould disease, caused by Trichoderma species, is a severe problem for mushroom growers worldwide, including Croatia. Trichoderma strains were isolated from green mould-affected Agaricus bisporus (button or common mushroom) compost and Pleurotus ostreatus (oyster mushroom) substrate samples collected from Croatian mushroom farms. The causal agents of green mould disease in the oyster mushroom were T. pleurotum and T. pleuroticola, similar to other countries. At the same time, the pathogen of A. bisporus was exclusively the species T. harzianum, which is different from earlier findings and indicates that the range of mushroom pathogens is widening. The temperature profiles of the isolates and their hosts overlapped, thus no range was found that would allow optimal growth of the mushrooms without mould contamination. Ferulic acid and certain phenolic compounds, such as thymol showed remarkable fungistatic effect on the Trichoderma isolates, but inhibited the host mushrooms as well. However, commercial fungicides prochloraz and carbendazim were effective agents for pest management. This is the first report on green mould disease of cultivated mushrooms in Croatia.

  1. Processo de congelamento em túnel portátil com convecção forçada por exaustão e insuflação para paletes Freezing process evaluation using a portable forced air system with air evacuation and air blowing in pallets

    Directory of Open Access Journals (Sweden)

    Douglas Fernandes Barbin

    2009-09-01

    Full Text Available Este trabalho propôs a montagem experimental de um túnel portátil de congelamento por ar forçado composto por um ventilador que produz uma região de alta ou baixa pressão em um palete com produto, onde se pode avaliar o processo com a utilização de insuflação, exaustão de ar e uma combinação mista destes dois processos. O equipamento foi alocado no interior de uma câmara de estocagem de produtos congelados, buscando-se melhorar a distribuição do ar, potencializando-se a troca térmica entre o ar e o produto. Durante o congelamento, foram comparados os processos e analisada a transferência de calor entre o ar de resfriamento e o produto em diferentes posições e camadas do palete, bem como a distribuição do ar de resfriamento em circulação ao redor do produto. O processo de exaustão apresentou uma redução de 14% do tempo para o congelamento em relação à insuflação e 10% em relação ao misto.The objective of this work is to build an experimental portable forced-air freezing tunnel which creates a low or high pressure region surrounding the product. Comparative studies with air exhausting and blowing were conducted. The tunnel was built and placed inside a freezing product storage chamber, and the objective was to improve the air circulation and the thermal distribution between the product and cold air for a sample batch left inside the chamber. A heat transfer analysis comparing the process and the air distribution around the product was performed. The air evacuation process reduced up to 14% of the freezing time in relation to the blowing system and 10% in relation to the mixed system.

  2. Method to reduce arc blow during DC arc welding of pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Espina-Hernandez, J. H.; Rueda-Morales, G.L.; Caleyo, F.; Hallen, J. M. [Instituto Politecnico Nacional, Mexico, (Mexico); Lopez-Montenegro, A.; Perz-Baruch, E. [Pemex Exploracion y Produccion, Tabasco, (Mexico)

    2010-07-01

    Steel pipelines are huge ferromagnetic structures and can be easily subjected to arc blow during the DC arc welding process. The development of methods to avoid arc blow during pipeline DC arc welding is a major objective in the pipeline industry. This study developed a simple procedure to compensate the residual magnetic field in the groove during DC arc welding. A Gaussmeter was used to perform magnetic flux density measurements in pipelines in southern Mexico. These data were used to perform magnetic finite element simulations using FEMM. Different variables were studied such as the residual magnetic field in the groove or the position of the coil with respect to the groove. An empirical predictive equation was developed from these trials to compensate for the residual magnetic field. A new method of compensating for the residual magnetic field in the groove by selecting the number of coil turns and the position of the coil with respect to the groove was established.

  3. Potentially pathogenic, pathogenic, and allergenic moulds in the urban soils

    Directory of Open Access Journals (Sweden)

    Đukić Dragutin A.

    2011-01-01

    Full Text Available The dynamics of soil mould populations that can compromise the human immune system was evaluated in experimental plots located at different distances (100, 300, 500, 700 and 900 m from the main source of pollution - the Podgorica Aluminum Plant. Soil samples were collected in July and October 2008 from three different plot zones at a depth of 0-10 cm. The count of potentially pathogenic, keratinolytic and allergenic (melaninogenic moulds was assessed, which can significantly contribute to both diagnosis and prophylaxis. The count of medically important moulds was higher in the urban soil than in the unpolluted (control soil. Their count decreased with increasing distance from the main pollution source (PAP. Their abundance in the soil was considerably higher in autumn than in spring.

  4. Normalization in Lie algebras via mould calculus and applications

    Science.gov (United States)

    Paul, Thierry; Sauzin, David

    2017-11-01

    We establish Écalle's mould calculus in an abstract Lie-theoretic setting and use it to solve a normalization problem, which covers several formal normal form problems in the theory of dynamical systems. The mould formalism allows us to reduce the Lie-theoretic problem to a mould equation, the solutions of which are remarkably explicit and can be fully described by means of a gauge transformation group. The dynamical applications include the construction of Poincaré-Dulac formal normal forms for a vector field around an equilibrium point, a formal infinite-order multiphase averaging procedure for vector fields with fast angular variables (Hamiltonian or not), or the construction of Birkhoff normal forms both in classical and quantum situations. As a by-product we obtain, in the case of harmonic oscillators, the convergence of the quantum Birkhoff form to the classical one, without any Diophantine hypothesis on the frequencies of the unperturbed Hamiltonians.

  5. Microstructure formation via roll-to-roll UV embossing using a flexible mould made from a laminated polymer–copper film

    International Nuclear Information System (INIS)

    Zhong, Z W; Shan, X C

    2012-01-01

    Roll-to-roll large format UV embossing processes aim to revolutionize the manufacturing of functional films, with the ability to process a large area at one time, resulting in high throughput and cost reduction. In this paper, we present the experimental results obtained during the process development for roll-to-roll large format UV embossing. Flexible moulds were fabricated from a hybrid film substrate made of a liquid crystal polymer with clad copper foils laminated on both sides of it. The effective pattern area of the fabricated flexible mould was 400 mm × 300 mm with a minimal feature size of 50 µm. The results show that the roll-to-roll embossing processes are capable of producing micro-scale structures and functional devices over a large area at one time. Large-area roll-to-roll embossing was demonstrated by using the hybrid flexible mould, and micro-features and structures such as micro-channels and dot arrays were replicated on thermoplastic substrates. In addition to its ease and low cost in fabrication, the hybrid flexible moulds demonstrated to have acceptable fidelity and durability. The hybrid flexible mould is a novel solution for large-area embossing. (paper)

  6. Studies on the Gases Emission under High Temperature Condition from Moulding Sands Bonded by Modified Starch CMS-Na

    Directory of Open Access Journals (Sweden)

    Kaczmarska K.

    2017-03-01

    Full Text Available Emission of gases under high temperature after pouring molten metal into moulds, which contain the organic binder or other additives (solvents or curing agent, may be an important factor influencing both on the quality of the produced castings, and on the state of environment. Therefore, a comprehensive study of the emitted gases would allow to determine restrictions on the use of the moulding sands in foundry technologies, eg. the probability of occurrence of casting defects, and identify the gaseous pollutants emitted to the environment. The aim of the research presented in this paper was to determine the amount of gases that are released at high temperatures from moulding sands bonded by biopolymer binder and the quantitative assessment of the emitted pollutants with particular emphasis on chemical compounds: benzene, toluene, ethylbenzene and xylenes (BTEX. The water-soluble modified potato starch as a sodium carboxymethyl starch with low (CMS-NaL or high (CMS-NaH degree of substitution was a binder in the tested moulding sands. A tests of gases emission level were conducted per the procedure developed at the Faculty of Foundry Engineering (AGH University of Science and Technology involving gas chromatography method (GC. The obtained results of the determination of amount of BTEX compounds generated during the decomposition process of starch binders showed lower emission of aromatic hydrocarbons in comparison with binder based on resin Kaltharz U404 with the acidic curing agent commonly used in the foundries.

  7. ASSESSMENT OF SURFACE FINISH AND DIMENSIONAL ACCURACY OF TOOLS MANUFACTURED BY METAL CASTING IN RAPID PROTOTYPING SAND MOULDS

    Directory of Open Access Journals (Sweden)

    Nyembwe, K.

    2012-11-01

    Full Text Available In this paper, an initial assessment of the quality parameters of the surface finish and dimensional accuracy of tools made by metal casting in rapid prototyping (RP sand moulds is undertaken. A case study from a local tool room, dealing with the manufacturing of an aluminium die for the lost wax process, is employed. Modern techniques, including surface roughness analysis and three dimensional scanning, are used to determine and understand how each manufacturing step influences the final quality of the cast tool. The best surface finish obtained for the cast die had arithmetic average roughness (Ra and mean average roughness (Rz respectively equal to 3.23m and 11.38m. In terms of dimensional accuracy, 82% of cast-die points coincided with the Computer Aided Design (CAD data, which is within the typical tolerances of sand cast products. The investigation shows that mould coating contributes slightly to the improvement of the cast tool surface finish. The study also found that the additive manufacturing of the sand mould was the chief factor responsible for the loss of dimensional accuracy. These findings indicate that machining will always be required to improve the surface finish and the dimensional accuracy of cast tools in RP sand moulds.

  8. Inhibition of ochratoxigenic moulds by Debaryomyces hansenii strains for biopreservation of dry-cured meat products.

    Science.gov (United States)

    Andrade, Maria J; Thorsen, Line; Rodríguez, Alicia; Córdoba, Juan J; Jespersen, Lene

    2014-01-17

    The ability of the osmotolerant yeast Debaryomyces hansenii to inhibit Penicillium nordicum, the most common ochratoxigenic mould encountered in dry-cured meat products, was evaluated. The antagonistic effect of ten D. hansenii strains isolated from dry-cured ham was screened in vitro using malt extract media and meat extract peptone media with the water activity (a(w)) adjusted to 0.97 and 0.90. A significant inhibition of the two tested P. nordicum strains by D. hansenii cells and cell-free supernatants was observed. At 0.97 a(w), increasing D. hansenii inoculum concentrations significantly improved the inhibition of mould growth on solid medium, whereas at 0.90 a(w) this was not always the case. As observed by bright field microscopy, most D. hansenii strains were able to delay P. nordicum spore germination when co-cultured in malt extract broth. D. hansenii FHSCC 253H showed the highest overall in vitro inhibition of ochratoxigenic mould growth, and was therefore chosen for co-cultivation assays in dry-cured ham slices incubated at 0.94 and 0.84 a(w) simulating ham ripening. Regardless of the experimental conditions tested, lower levels of the inoculated P. nordicum strain were detected in co-cultivation batches compared with batches without D. hansenii. The highest level of mould growth inhibition was observed in batches at 0.94 a(w). Ochratoxin A (OTA) production in ham samples was detected by HPLC-MS. Co-culturing of P. nordicum with D. hansenii FHSCC 253H resulted in lower OTA levels compared with control samples without D. hansenii. The decrease of the mycotoxin presence due to D. hansenii FHSCC 253H was more efficient at 0.94 a(w) (OTA was below the detection limit). In conclusion, D. hansenii is potentially suitable as a biopreservative agent for preventing ochratoxigenic mould growth and OTA accumulation in dry-cured meat products. The inoculation of D. hansenii should be made at the beginning of processing (at the end of post salting) when the a(w) of

  9. Effect of Organic Co-blowing Agents on the Morphology of CO2 Blown Microcellular Polystyrene Foams.

    Czech Academy of Sciences Publication Activity Database

    Nistor, A.; Topiař, Martin; Sovová, Helena; Kosek, J.

    2017-01-01

    Roč. 130, DEC 2017 (2017), s. 30-39 ISSN 0896-8446 R&D Projects: GA ČR(CZ) GA14-18938S Institutional support: RVO:67985858 Keywords : polystyrene * closed-cell microcellular foam * co-blowing agent Subject RIV: CI - Industrial Chemistry, Chemical Engineering OBOR OECD: Chemical process engineering Impact factor: 2.991, year: 2016

  10. The estimation of harmfulness for environment of moulding sand with biopolymer binder based on polylactide

    Directory of Open Access Journals (Sweden)

    K. Major-Gabryś

    2011-01-01

    Full Text Available The article takes into consideration technological and ecological aspects of IV generation moulding sands. Investigations concerning anapplication of biopolymer materials as binders for moulding sands are presented in the paper. These investigations are the continuation ofexaminations related to applications of various biopolymers as binding agents and to the properties of the moulding sands with biopolymerbinders. In the paper there are the researches concerning analyzing gases emitted from moulding sands during heating.

  11. Double-curved precast concrete elements : Research into technical viability of the flexible mould method

    NARCIS (Netherlands)

    Schipper, H.R.

    2015-01-01

    The production of precast, concrete elements with complex, double-curved geometry is expensive due to the high costcosts of the necessary moulds and the limited possibilities for mould reuse. Currently, CNC-milled foam moulds are the solution applied mostly in projects, offering good aesthetic

  12. Gas-assisted injection moulding: adding two components and moveable inserts

    NARCIS (Netherlands)

    Neerincx, P.E.; Meijer, H.E.H.

    2009-01-01

    Gas assisted injection moulding (GAIM) is a technique that is successfully used for compensating shrinkage during injection moulding of thick walled but still accurate products with low levels of internal stresses and frozen-in orientation. In this study the authors apply GAIM in moulding 28 mm

  13. Inner centering in parting line area of injection mould using side locks

    DEFF Research Database (Denmark)

    Mahshid, Rasoul; Hansen, Hans Nørgaard

    2017-01-01

    Injection moulding is characterized by high precision requirements. In particular, the demands regarding the mould plates alignment are in order of few micro meters. This research introduces a methodology to measure the misalignment in injection moulding. Eddy current sensors are used in the system...

  14. Emission of organic compounds from mould and core binders used for casting iron, aluminium and bronze in sand moulds

    DEFF Research Database (Denmark)

    Tiedje, Niels Skat; Crepaz, Rudolf; Eggert, Torben

    2010-01-01

    compositions were tested. A test method that provides uniform test conditions is described. The method can be used as general test method to analyse off gasses from binders. Moulds containing a standard size casting were produced and the amount and type of organic compounds resulting from thermal degradation...... of binders was monitored when cast iron, bronze and aluminium was poured in the moulds. Binder degradation was measured by collecting off gasses in a specially designed ventilation hood at a constant flow rate. Samples were taken from the ventilation system and analysed for hydrocarbons and CO content...

  15. Experimental investigation of the factors influencing the polymer-polymer bond strength during two-component injection moulding

    DEFF Research Database (Denmark)

    Islam, Aminul; Hansen, Hans Nørgaard; Bondo, Martin

    2010-01-01

    Two-component injection moulding is a commercially important manufacturing process and a key technology for combining different material properties in a single plastic product. It is also one of most industrially adaptive process chain for manufacturing so-called moulded interconnect devices (MIDs......). Many fascinating applications of two-component or multi-component polymer parts are restricted due to the weak interfacial adhesion of the polymers. A thorough understanding of the factors that influence the bond strength of polymers is necessary for multi-component polymer processing. This paper...... investigates the effects of the process conditions and geometrical factors on the bond strength of two-component polymer parts and identifies the factors which can effectively control the adhesion between two polymers. The effects of environmental conditions on the bond strength are also investigated...

  16. The effects of local blowing perturbations on thermal turbulent structures

    Science.gov (United States)

    Liu, Can; Araya, Guillermo; Leonardi, Stefano; Castillo, Luciano

    2013-11-01

    Blowing is an active flow control technique with several industrial applications, particularly in film cooling of turbine blades. In the past, the effects of localized blowing have been mostly analyzed on the velocity field and its influence of the flow parameters and turbulence structures (Krogstad and Kourakine, 2000). However, little literature can be found on the effects of blowing on the coherent thermal structures. In the present study, an incompressible turbulent channel flow with given steady blowing at the wall is simulated via DNS by means of five spanwise holes. The Reynolds number based on the friction velocity and half channel height is approximately Re = 394 and the molecular Prandtl number is Pr = 0.71. Temperature is considered a passive scalar with isothermal conditions at the wall. Different blowing amplitudes and perturbing angles (with respect to the streamwise direction) are applied to find out their effects on the turbulent thermal structures by means of a two-point correlation analysis. In addition, local reduction and increase of drag are connected to vorticity. The corresponding influence of perturbing amplitudes and angles on the energy budget of thermal fluctuations and turbulent Prandtl numbers are also shown and discussed.

  17. Comparison of the Emission of Aromatic Hydrocarbons from Moulding Sands with Furfural Resin with the Low Content of Furfuryl Alcohol and Different Activators

    Directory of Open Access Journals (Sweden)

    Żymankowska-Kumon S.

    2016-12-01

    Full Text Available No-bake process refers to the use of chemical binders to bond the moulding sand. Sand is moved to the mould fill station in preparation for filling of the mould. A mixer is used to blend the sand with the chemical binder and activator. As the sand exits the mixer, the binder begins the chemical process of hardening. This paper presents the results of decomposition of the moulding sands with modified urea-furfuryl resin (with the low content of furfuryl alcohol below 25 % and different activators: organic and inorganic on a quartz matrix, under semi-industrial conditions. Investigations of the gases emission in the test foundry plant were executed according to the method extended in the Faculty of Foundry Engineering (AGH University of Science and Technology. Article presents the results of the emitted chosen aromatic hydrocarbons and loss on ignition compared with the different activators used to harden this resin. On the bases of the data, it is possible to determine the content of the emitted dangerous substances from the moulding sand according to the content of loss on ignition.

  18. Microinjection moulding of polymeric composites with functionalized carbon nanotubes =

    Science.gov (United States)

    Ferreira, Tania Sofia Araujo Figueiras

    Microinjection moulding of polymeric composites with functionalized carbon nanotubes The unique electronic, mechanical, and structural properties of carbon nanotubes (CNT) make them suitable for applications in the fields of electronics, sensors, medical devices, aerospace and automotive industries. The preparation of CNT/polymer nanocomposites presents particular interest among the various possible applications. However, the long entangled nanotubes form agglomerates that poses serious obstacles to further development of nanocomposites with the target properties. One of the approaches to overcome the CNT chemical inertness, enhance the compatibility with the matrix and improve homogeneous dispersion through the matrix is through its covalent functionalization. This is expected to improve the CNT interface with the polymer matrix, thus improving the mechanical properties of the nanocomposites at very low content. One of the purposes of this thesis was to implement the covalent modification of the CNT surface using a simple functionalization method, to increase the CNT surface reactivity and possibly help their dispersion into the polyamide matrix without inducing structural damage on the CNT. The functionalization of CNT was carried out through the 1,3-dipolar cycloaddition reaction of azomethine ylides using a solvent-free reaction route. CNT were successful functionalized with pyrrolidine groups through a simple and fast procedure that was scaled up, and may be compatible with current industrial processes. Another objective was to disperse the CNT in polyamide 6 (PA6) using melt mixing, and to produce PA6/CNT nanocomposites by microinjection molding (plM). Finally, the morphological and physical properties of the mouldings produced were evaluated. The plM process is becoming of greater importance for the manufacturing of polymeric micro- components considering its low cost and short cycle times, useful for mass production. The as-received and functionalized CNT

  19. Investment Casting vs Replicast CS Considered in Terms of the Ceramic Mould Making and Dimensional Accuracy of Castings

    Directory of Open Access Journals (Sweden)

    Karwiński A.

    2014-03-01

    Full Text Available The article presents an analysis of the applicability of the Replicast CS process as an alternative to the investment casting process, considered in terms of the dimensional accuracy of castings. Ceramic shell moulds were based on the Ekosil binder and a wide range of ceramic materials, such as crystalline quartz, fused silica, aluminosilicates and zirconium silicate. The linear dimensions were measured with a Zeiss UMC 550 machine that allowed reducing to minimum the measurement uncertainty

  20. Thermo-mechanical simulation of liquid-supported stretch blow molding

    International Nuclear Information System (INIS)

    Zimmer, J.; Stommel, M.

    2015-01-01

    Stretch blow molding is the well-established plastics forming method to produce Polyehtylene therephtalate (PET) bottles. An injection molded preform is heated up above the PET glass transition temperature (Tg∼85°C) and subsequently inflated by pressurized air into a closed cavity. In the follow-up filling process, the resulting bottle is filled with the final product. A recently developed modification of the process combines the blowing and filling stages by directly using the final liquid product to inflate the preform. In a previously published paper, a mechanical simulation and successful evaluation of this liquid-driven stretch blow molding process was presented. In this way, a realistic process parameter dependent simulation of the preform deformation throughout the forming process was enabled, whereas the preform temperature evolution during forming was neglected. However, the formability of the preform is highly reduced when the temperature sinks below Tg during forming. Experimental investigations show temperature-induced failure cases due to the fast heat transfer between hot preform and cold liquid. Therefore, in this paper, a process dependent simulation of the temperature evolution during processing to avoid preform failure is presented. For this purpose, the previously developed mechanical model is used to extract the time dependent thickness evolution. This information serves as input for the heat transfer simulation. The required material parameters are calibrated from preform cooling experiments recorded with an infrared-camera. Furthermore, the high deformation ratios during processing lead to strain induced crystallization. This exothermal reaction is included into the simulation by extracting data from preform measurements at different stages of deformation via Differential Scanning Calorimetry (DSC). Finally, the thermal simulation model is evaluated by free forming experiments, recorded by a high-speed infrared camera

  1. Inhibition of growth and mycotoxins formation in moulds by marine ...

    African Journals Online (AJOL)

    ... extracts (chloroform, hexane and methanol) had no activity on the microbial growth. Mycotoxins formation in Aspergillus flavus was inhibited by the ethanolic extracts at the concentration of 5%. Key Words: Algae, antimicrobial, minimal inhibitory concentration, moulds. African Journal of Biotechnology Vol.3(1) 2004: 71-75 ...

  2. C-stop production by micro injection moulding

    DEFF Research Database (Denmark)

    Islam, Aminul

    of engineering micro product which integrate many features like beam snapfit, annular snapfit, hinge connection, filter grid, house, lid etc in a single product. All the features are in micro dimensional scale and manufactured by single step of injection moulding. This presentation will cover industrial...

  3. Effect of increased manganese addition and mould type on the ...

    Indian Academy of Sciences (India)

    Administrator

    Effect of increased manganese addition and mould type on the slurry erosion characteristics of .... slurry erosion data in the form of bar diagrams for 5M24 and 10M24 ... being bigger in size with higher austenite retention and the attendant ...

  4. Binder Development for Metal Injection Moulding: A CSIR Perspective

    CSIR Research Space (South Africa)

    Machaka, R

    2014-05-01

    Full Text Available The paper reviews the CSIR’s progress and challenges concerning the development of a wax-based binder system suitable for metal injection moulding (MIM). It reports on a consolidation study wherein different widely used wax-based feedstock...

  5. Wood working: planing and moulding in the last frontier

    Science.gov (United States)

    David Nicholls

    2007-01-01

    Planing and moulding is an important step in the value-added manufacture of wood products, and recent advances in Alaska have been noteworthy. Just a few years ago, most planing occurred on simple shop planers, producing lumber for retail sale or for wood working uses such as cabinet stock. Currently there are at least 26 planers and 13 moulders in-production at...

  6. Exploring Value-Added Options - Opportunities in Mouldings and Millwork

    Science.gov (United States)

    Bob Smith; Philip A. Araman

    1997-01-01

    The millwork industry, which includes manufacture of doors, windows, stair parts, blinds, mouldings, picture frame material, and assorted trim, can be a lucrative value-added opportunity for sawmills. Those entering the value-added millwork market often find that it is a great opportunity to generate greater profits from upper grades and utility species, such as yellow...

  7. Immunological and biochemical characterization of extracellular polysaccharides of mucoralean moulds

    NARCIS (Netherlands)

    Ruiter, de G.A.

    1993-01-01

    In this thesis the characterization is described of the antigenic determinants (epitopes) of the extracellular polysaccharides (EPSs) from moulds belonging to the order of Mucorales. Detailed knowledge of the structure of these epitopes allows for further development of a new generation of

  8. Closed-Loop Tension Control System for Injection Moulding Machine

    African Journals Online (AJOL)

    When the mould unit is full, this drive keeps transporting filament materials without proper control. This project developed a closed loop feedback tension control system and it is to replace servo motor drive system for the transportation of filament and it demonstrated a new technological advancement and the theory of ...

  9. Mucoraceous moulds involved in the commercial fermentation of Sufu Pehtze

    NARCIS (Netherlands)

    Han, B.; Kuijpers, F.A.; Thanh, N.V.; Nout, M.J.R.

    2004-01-01

    Sufu is a fermented cheese-like soybean product in China and Vietnam, obtained by fungal solid-state fermentation of soybean curd (tofu), which results in moulded tofu or 'pehtze'. The final product sufu is obtained by maturing pehtze in a brine containing alcohol and salt during a period of several

  10. Accurate characterisation of post moulding shrinkage of polymer parts

    DEFF Research Database (Denmark)

    Neves, L. C.; De Chiffre, L.; González-Madruga, D.

    2015-01-01

    The work deals with experimental determination of the shrinkage of polymer parts after injection moulding. A fixture for length measurements on 8 parts at the same time was designed and manufactured in Invar, mounted with 8 electronic gauges, and provided with 3 temperature sensors. The fixture w...

  11. Analisa Umur Ekonomis Untuk Menentukan Waktu Peremajaan Yang Optimal Bagi Mesin Moulding

    OpenAIRE

    Giatman, Muhammad

    2009-01-01

    PT. Andalas Lumber Products is a company engaged in manufacturing semi-finished wood (sawn timber). The company's success in serving customer demand on time is determined by the readiness of the facility in carrying out its functions. One of the main engine is a molding machine is the machine used for the finishing process. The ability of these hourly Moulding machine is 600 m / hr working hours per day 7 hours, so if the machine does not operate in a single day because of damage to the busin...

  12. Polyolefin backbone substitution in binders for low temperature powder injection moulding feedstocks.

    Science.gov (United States)

    Hausnerova, Berenika; Kuritka, Ivo; Bleyan, Davit

    2014-02-27

    This paper reports the substitution of polyolefin backbone binder components with low melting temperature carnauba wax for powder injection moulding applications. The effect of various binder compositions of Al₂O₃ feedstock on thermal degradation parameters is investigated by thermogravimetric analysis. Within the experimental framework 29 original feedstock compositions were prepared and the superiority of carnauba wax over the polyethylene binder backbone was demonstrated in compositions containing polyethylene glycol as the initial opening agent and governing the proper mechanism of the degradation process. Moreover, the replacement of synthetic polymer by the natural wax contributes to an increase of environmental sustainability of modern industrial technologies.

  13. Polyolefin Backbone Substitution in Binders for Low Temperature Powder Injection Moulding Feedstocks

    Directory of Open Access Journals (Sweden)

    Berenika Hausnerova

    2014-02-01

    Full Text Available This paper reports the substitution of polyolefin backbone binder components with low melting temperature carnauba wax for powder injection moulding applications. The effect of various binder compositions of Al2O3 feedstock on thermal degradation parameters is investigated by thermogravimetric analysis. Within the experimental framework 29 original feedstock compositions were prepared and the superiority of carnauba wax over the polyethylene binder backbone was demonstrated in compositions containing polyethylene glycol as the initial opening agent and governing the proper mechanism of the degradation process. Moreover, the replacement of synthetic polymer by the natural wax contributes to an increase of environmental sustainability of modern industrial technologies.

  14. Research on the use of particles coming from almond husk as fillers for vinyl plastisols to manufacture hollow pieces with similar surface finishing than wood by using a rotational moulding process

    Science.gov (United States)

    Crespo Amoros, Jose Enrique

    PVC pastes or plasticized PVC offer great possibilities in the industrial field in which this research work has been developed since they show great relevance in plastic processing. On one hand, it is important to study these materials from different points of view: quality improvement, wide range of performance, high versatility, low costs,.... On the other hand, most of the industrial fields that usually employ these polymeric materials are characterized by developing products on which aesthetic considerations and surface finishing acquire special relevance. These industrial fields include all those on which new designs require complex shapes and new and novelty surface finishing such as interior design (furniture, wood products,...) toys industry, houseware, shoe industry,.... The main aim of this work is to improve the use of PVC plastisols in these industrial fields by optimizing formulations with new additives (low toxicity plasticizers) and fillers (lignocellulosic wastes) to obtain new materials that minimize damages to environment. In this work, we have developed new plastisol formulations based on the use of low toxicity plasticizers to obtain more ecological plastisols. We have used a biodegradable plasticizer DINCH which is a derivative of a dicarboxilate as substitute of traditional plasticizers based on phthalates. As we are working with relatively new plasticizers (specially at industrial level) we have performed a whole study of its properties by using different experimental analysis techniques such as differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dynamical-mechanical analysis (DMA) and espectrofotometric techniques (visible and infrared). Furthermore a complete mechanical characterization has been carried out to analyze the most important parameters that influence on materials properties such as processing parameters (temperature and time) and plastisol formulations (mainly plasticizer content). We have also performed a

  15. The index of a vector field under blow ups

    International Nuclear Information System (INIS)

    Seade, J.

    1991-08-01

    A useful technique when studying the behaviour of holomorphic vector fields around their isolated singularities is that of blowing up the singular points. On the other hand, the most basic invariant of a vector field with isolated singularities is its local index, as defined by Poincare and Hopf. It is thus natural to ask how does the index of a vector field behaves under blowing ups? The purpose of this work is to study and answer this question, by taking a rather general point of view and bearing in mind that complex manifolds have a powerful birational invariant, the Todd genus. 20 refs

  16. INCOMPRESSIBLE LAMINAR BOUNDARY LAYER CONTROL BY BLOWING AND SUCTION

    Directory of Open Access Journals (Sweden)

    AZZEDINE NAHOUI

    2013-12-01

    Full Text Available A two-dimensional incompressible laminar boundary layer and its control using blowing and suction over a flat plate and around the NACA 0012 and 661012 profiles, is studied numerically. The study is based on the Prandtl boundary layer model using the finite differences method and the Crank-Nicolson scheme. The velocity distribution, the boundary layer thickness and the friction coefficient, are determined and presented with and without control. The application of the control technique, has demonstrated its positive effect on the transition point and the friction coefficient. Both control procedures are compared for different lengths, speeds and angles of blowing and suction.

  17. Effects of moulding and environmental conditions on the mechanical and surface properties of injection moulded santoprene rubber

    DEFF Research Database (Denmark)

    Islam, Aminul; Ruby, Tobias M.; Jessen, Rikke L.

    the electronics inside from environmental hazards. The sealing ring is injection moulded in Santoprene-a thermoplastic vulcanizate consisting of Polypropelene and highly vulcanized EPDM rubber. The scope of the project was therefore to investigate the properties of Santoprene and make an immediate evaluation...

  18. SYMBIOTIC STAR BLOWS BUBBLES INTO SPACE

    Science.gov (United States)

    2002-01-01

    A tempestuous relationship between an unlikely pair of stars may have created an oddly shaped, gaseous nebula that resembles an hourglass nestled within an hourglass. Images taken with Earth-based telescopes have shown the larger, hourglass-shaped nebula. But this picture, taken with NASA's Hubble Space Telescope, reveals a small, bright nebula embedded in the center of the larger one (close-up of nebula in inset). Astronomers have dubbed the entire nebula the 'Southern Crab Nebula' (He2-104), because, from ground-based telescopes, it looks like the body and legs of a crab. The nebula is several light-years long. The possible creators of these shapes cannot be seen at all in this Wide Field and Planetary Camera 2 image. It's a pair of aging stars buried in the glow of the tiny, central nebula. One of them is a red giant, a bloated star that is exhausting its nuclear fuel and is shedding its outer layers in a powerful stellar wind. Its companion is a hot, white dwarf, a stellar zombie of a burned-out star. This odd duo of a red giant and a white dwarf is called a symbiotic system. The red giant is also a Mira Variable, a pulsating red giant, that is far away from its partner. It could take as much as 100 years for the two to orbit around each other. Astronomers speculate that the interaction between these two stars may have sparked episodic outbursts of material, creating the gaseous bubbles that form the nebula. They interact by playing a celestial game of 'catch': as the red giant throws off its bulk in a powerful stellar wind, the white dwarf catches some of it. As a result, an accretion disk of material forms around the white dwarf and spirals onto its hot surface. Gas continues to build up on the surface until it sparks an eruption, blowing material into space. This explosive event may have happened twice in the 'Southern Crab.' Astronomers speculate that the hourglass-shaped nebulae represent two separate outbursts that occurred several thousand years apart

  19. Microstructure, surface topography and mechanical properties of slip cast and powder injection moulded microspecimens made of zirconia

    International Nuclear Information System (INIS)

    Auhorn, M.; Kasanicka, B.; Beck, T.; Schulze, V.; Loehe, D.

    2003-01-01

    Investigations on ceramic microspecimens made of Y 2 O 3 -stabilized ZrO 2 produced by slip casting or micro powder injection moulding are introduced. During the production of the microspecimens, feedstocks and sintering conditions were varied. Differently moulded specimens were examined with respect to their microstructure and surface topography using light microscopy, scanning electron microscopy (SEM) and confocal white light microscopy. Additionally, the mechanical characteristics were investigated by three-point bending tests using a micro universal testing device. The statistical analysis was realised by means of the Weibull theory and interpreted by the aid of SEM images of fracture surfaces. This research allowed to understand correlations between different feedstocks used, process parameters like the sintering conditions applied and the resulting characteristics as well as material properties of the microspecimens. These results could be used to improve the production process. (orig.)

  20. IDENTIFICATION OF CFC AND HCFC SUBSTITUTES FOR BLOWING POLYURETHANE FOAM INSULATION PRODUCTS

    Science.gov (United States)

    The report gives results of a cooperative effort to identiry chlorofluorocarbons and hydrochlorofluorocarbon substitutes for blowing polyurethane foam insulation products. The substantial ongoing effort is identifying third-generation blowing agets for polyurethane foams to repla...

  1. THE OCCURRENCE OF INSECTS AND MOULDS IN STORED COCOA BEANS AT SOUTH SULAWESI

    Directory of Open Access Journals (Sweden)

    OKKY S. DHARMAPUTRA

    1999-01-01

    Full Text Available Surveys on postharvest handling and technology processing of cocoa beans at farmer, trader and exporter levels in South Sulawesi were conducted together with investigations on moisture content, pest infestation (insect and mould and quality characteris tics in terms of reducing sugar, free amino acid and free fatty acid content. Surveys were conducted during dry (July 1997 and wet seasons (February 1998 in three regencies (Pinrang, Polewali-Mamasa and Luwu and Ujung Pandang, South Sulawesi province. Interviews were carried out during surveys in the dry season. Number of respondents from farmers, trailers and exporters was 38, 15 and 5, respectively. In each season, number of samples taken from farmers, traders and exporters was 9, 21 and 15, respectively. In general, farmers, traders and exporters did not carry out postharvest handling and technology processing properly. Moisture content of cocoa beans collected from farmers, traders and exporters were higher than the tolerabl e limit recommended by SNI (7.5%. Moisture content of cocoa beans collected during the wet season was higher than in the dry season. Insects were found on cocoa beans collected from traders and exporters. Species composition and the presence of each insect species were varied among the two seasons, but the predominant species was Tribolium castaneum. At trader level the percentage of insect-damaged beans during the wet season was higher than that during the dry season, while at exporter le vel it was lower. During the two seasons the percentage of mouldy beans at farmer level was lower than the tolerable limit recommended by SNI (4%, while those from some samples at trader and exporter levels were higher than 4%, but based on the direct plating method, all of the samples at trader and exporter levels were mouldy. Species composition and the percentage of beans infected by each mould species at farmer, trader and exporter levels during the two seasons were va ried. The

  2. Suitability of a South African silica sand for three-dimensional printing of foundry moulds and cores

    Directory of Open Access Journals (Sweden)

    Nyembwe, Kasongo

    2016-11-01

    Full Text Available Applications of three-dimensional printing (3DP to metal casting include, among other things, the direct manufacturing of foundry moulds and cores in refractory materials such as silica sand. The main properties of silica sand that are essentially related to the traditional moulding and core-making processes are: size distribution, clay content, pH, acid demand, and refractoriness. The silica sand used for 3DP must also be appropriately selected for the layer-based manufacturing process involved in 3DP. Properties such as grain size distribution, grain surface morphology, angularity, flowability, and recoating abilities have a particular importance when determining sand suitability. Because of these extra requirements, only a limited range of available foundry silica sands can be used for 3DP processes. The latter situation explains the scarcity and high cost of suitable silica sands, thus contributing to the relatively high operational costs of the 3DP processes for the production of sand moulds and cores. This research paper investigates the suitability of a locally-available silica sand for use in a Voxeljet VX1000 3DP machine. The local silica sand was assessed and compared with an imported silica sand recommended by the manufacturer of 3DP equipment in terms of foundry characteristics and recoating behaviour. The study shows that, despite the differences between the characteristics of the two silica sands, the local sand could be considered a suitable alternative to imported sand for rapid sand casting applications.

  3. Numerical study of blow-up in the Davey-Stewartson system

    KAUST Repository

    Klein, Christian; Muite, Benson; Roidot, Kristelle

    2013-01-01

    Nonlinear dispersive partial differential equations such as the nonlinear Schrödinger equations can have solutions that blow up. We numerically study the long time behavior and potential blow-up of solutions to the focusing Davey-Stewartson II equation by analyzing perturbations of the lump and the Ozawa solutions. It is shown in this way that both are unstable to blow-up and dispersion, and that blow-up in the Ozawa solution is generic.

  4. Numerical study of blow-up in the Davey-Stewartson system

    KAUST Repository

    Klein, Christian

    2013-03-01

    Nonlinear dispersive partial differential equations such as the nonlinear Schrödinger equations can have solutions that blow up. We numerically study the long time behavior and potential blow-up of solutions to the focusing Davey-Stewartson II equation by analyzing perturbations of the lump and the Ozawa solutions. It is shown in this way that both are unstable to blow-up and dispersion, and that blow-up in the Ozawa solution is generic.

  5. ASSESSMENT OF SURFACE FINISH AND DIMENSIONAL ACCURACY OF TOOLS MANUFACTURED BY METAL CASTING IN RAPID PROTOTYPING SAND MOULDS

    OpenAIRE

    Nyembwe, K.; De Beer, D. J.; Van der Walt, J. G.; Bhero, S.

    2012-01-01

    In this paper, an initial assessment of the quality parameters of the surface finish and dimensional accuracy of tools made by metal casting in rapid prototyping (RP) sand moulds is undertaken. A case study from a local tool room, dealing with the manufacturing of an aluminium die for the lost wax process, is employed. Modern techniques, including surface roughness analysis and three dimensional scanning, are used to determine and understand how each manufacturing step influences the final qu...

  6. Whistle Blowing: What Do Contemporary Ethical Theories Say?

    Directory of Open Access Journals (Sweden)

    Bosupeng Mpho

    2017-04-01

    Full Text Available The rising number of scandals leading to the closure of many large companies is worrisome. The traditional belief is that business and ethics are oxymorons and one is not expected to be totally virtuous during business operations. Nonetheless, this does not mean ethical standards should be side-lined. Professional associations such as the Chartered Financial Institute (CFA uphold moral values and urge members to exercise high moral standards and diligence in their duties. Philosophically, major accounting scandals could have been nipped in the bud by whistle blowing before the wrong deeds escalated. However whistle blowing is a major issue and is viewed as disloyalty. In this paper, the dilemmas of whistle blowing are evaluated using contemporary ethical theories which are: egoism, deontology and utilitarianism. The analysis shows that deontology and utilitarianism are based on altruism and may support whistle blowing because they are grounded on consideration of other people. It is worth noting that morally upright adults are often a result of being brought up as ethical children from a psychological standpoint.

  7. Proteus mirabilis interkingdom swarming signals attract blow flies

    Science.gov (United States)

    Flies transport specific bacteria with their larvae which provides a wider range of nutrients for those bacteria. Our hypothesis was that this symbiotic interaction may depend on interkingdom signaling. We obtained Proteus mirabilis from the salivary glands of the blow fly Lucilia sericat. This s...

  8. Reduction of airfoil trailing edge noise by trailing edge blowing

    International Nuclear Information System (INIS)

    Gerhard, T; Carolus, T; Erbslöh, S

    2014-01-01

    The paper deals with airfoil trailing edge noise and its reduction by trailing edge blowing. A Somers S834 airfoil section which originally was designed for small wind turbines is investigated. To mimic realistic Reynolds numbers the boundary layer is tripped on pressure and suction side. The chordwise position of the blowing slot is varied. The acoustic sources, i.e. the unsteady flow quantities in the turbulent boundary layer in the vicinity of the trailing edge, are quantified for the airfoil without and with trailing edge blowing by means of a large eddy simulation and complementary measurements. Eventually the far field airfoil noise is measured by a two-microphone filtering and correlation and a 40 microphone array technique. Both, LES-prediction and measurements showed that a suitable blowing jet on the airfoil suction side is able to reduce significantly the turbulence intensity and the induced surface pressure fluctuations in the trailing edge region. As a consequence, trailing edge noise associated with a spectral hump around 500 Hz could be reduced by 3 dB. For that a jet velocity of 50% of the free field velocity was sufficient. The most favourable slot position was at 90% chord length

  9. Dolphins Who Blow Bubbles: Anthropological Machines and Native Informants

    NARCIS (Netherlands)

    Lord, C.

    2011-01-01

    "Dolphins Who Blow Bubbles: Anthropological Machines and Native Informants" engages a reading between an Oscar winning and now ‘cult’ activist film The Cove (Louise Psihoyos 2009) and classical texts on the human-animal threshold. Giorgio Agamben’s The Open (2002) and Jacques Derrida’s "The Animal

  10. Blow-Up Time for Nonlinear Heat Equations with Transcendental Nonlinearity

    Directory of Open Access Journals (Sweden)

    Hee Chul Pak

    2012-01-01

    Full Text Available A blow-up time for nonlinear heat equations with transcendental nonlinearity is investigated. An upper bound of the first blow-up time is presented. It is pointed out that the upper bound of the first blow-up time depends on the support of the initial datum.

  11. Rapid preparation of ceramic moulds for medium-sized superalloy castings with magnesia-phosphate-bonded bauxite-mullite investments

    Directory of Open Access Journals (Sweden)

    Li Tingzhong

    2010-11-01

    Full Text Available Phosphate-bonded investments have already been widely utilized in dental restoration and micro-casting of artistic products for its outstanding rapid setting and high strength. However, the rapid setting rate of investment slurry has up to now been a barrier to extend the use of such slurry in preparation of medium-sized ceramic moulds. This paper proposes a new process of rapid fabrication of magnesia-phosphate-bonded investment ceramic moulds for medium-sized superalloy castings utilizing bauxite and mullite as refractory aggregates. In order to determine the properties of magnesia-phosphate-bonded bauxite-mullite investments (MPBBMI, a series of experiments were conducted, including modification of the workable time of slurry by liquid(mL/powder(g(L/P ratio and addition of boric acid as retard agent and sodium tri-polyphosphate (STP as strengthening agent, and adjustment of bauxite (g/mullite(g(B/M ratio for mechanical strength. Mechanical vibration was applied to improve initial setting time and fluidity when pouring investment slurry; then an intermediate size ceramic mould for superalloy castings was manufactured by means of this rapid preparing process with MPBBMI material. The results showed that the MPBBMI slurry exhibits proper initial setting time and excellent fluidity when the L/P ratio is 0.64 and the boric acid content is 0.88wt.%. The fired specimens made from the MPBBMI material demonstrated adequate compression strength to withstand impact force of molten metal when the B/M ratio is 0.89 and the STP content is 0.92wt.%. The experimental results confirmed the feasibility of the proposed rapid fabricating process for medium-sized ceramic moulds with MPBBMI material by appropriate measures.

  12. Sealing of polymer micro-structures by over-moulding

    DEFF Research Database (Denmark)

    Vingaard, Mathias; Christiansen, Jesper de Claville

    2012-01-01

    A concept for sealing of polymer micro-structures by over-moulding with polystyrene was devised and investigated by both experiments and simulations. The depth to which the melt filled the structure, i.e. a groove in the surface of the insert, before solidification was compared with results from...... simulations by computational fluid dynamics software. In both experiments and simulations, there was clearly an increase of filling depth with groove width and, especially for wide grooves, with injection temperature. In the simulations, changes in prescribed heat transfer coefficient had the largest effect...... on filling depth in the narrowest grooves. Around the experimental groove widths, there was good agreement between experiments and simulations. It was concluded that sealing by over-moulding is feasible if the depth/width ratio of the structure is large enough which in this paper is larger than six, i.e. up...

  13. Assessment of Mould Growth for Library Buildings in Tropical Climates

    Directory of Open Access Journals (Sweden)

    Ngah Abdul Wahab S.

    2014-01-01

    Full Text Available This paper attempt to give a brief insight into the importance of studying mould growth in library building that relates to human health and causes of material deterioration to library materials. It’s significant to conduct this research because no similar study has carried out for a library building in Malaysia. Recent literature on the topics reviews to gain insight into developing a theoretical framework and research method. Likewise, the study also supports through pilot study questionnaires with 30 respondents from two different university libraries. The finding revealed to further investigation and mould growth assessment to be conducted that useful in protecting library materials and users health effects through environmental control.

  14. Development and Evaluation of Mould for Double Curved Concrete Elements

    DEFF Research Database (Denmark)

    Jepsen, Christian Raun; Kristensen, Mathias Kræmmergaard; Kirkegaard, Poul Henning

    2011-01-01

    freeform concrete formwork are available, and more are being developed [1-4]. The common way of producing moulds for unique elements today is to manufacture one mould for each unique element using CNC milling in cheaper materials, but since the method is still labour intensive and produces a lot of waste......Complex freeform architecture is one of the most striking trends in contemporary architecture. Architecture differs from traditional target industries of CAD/CAM technology in many ways including aesthetics, statics, structural aspects, scale and manufacturing technologies. Designing a piece...... of freeform architecture in a CAD program is fairly easy, but the translation to a real piece of architecture can be difficult and expensive and as traditional production methods for free-form architecture prove costly, architects and engineers are forced to simplify designs. Today, methods for manufacturing...

  15. Mould growth prediction by computational simulation on historic buildings

    OpenAIRE

    Krus, M.; Kilian, R.; Sedlbauer, K.

    2007-01-01

    Historical buildings are often renovated with a high expenditure of time and money without investigating and considering the causes of the damages. In many cases historic buildings can only be maintained by changing their usage. This change of use may influence the interior climate enormously. To assess the effect on the risk of mould growth on building parts or historic monuments a predictive model has been developed recently, describing the hygrothermal behaviour of the spore. It allows for...

  16. Application of Microwaves for Binder Content Assessment in Moulding Sands

    Directory of Open Access Journals (Sweden)

    Nowak D.

    2012-09-01

    Full Text Available The paper presents results of preliminary examinations on possibility of determining binder content in traditional moulding sands with the microwave method. The presented measurements were carried-out using a special stand, the so-called slot line. Binder content in the sandmix was determined by measurements of absorption damping Ad and insertion losses IL of electromagnetic wave. One of main advantages of the suggested new method of binder content measurement is short measuring time.

  17. Quality control of injection moulded micro mechanical parts

    DEFF Research Database (Denmark)

    Gasparin, Stefania; Tosello, Guido; Hansen, Hans Nørgaard

    2009-01-01

    Quality control of micro components is an increasing challenge. Smaller mechanical parts are characterized by smaller tolerance to be verified. This paper focuses on the dimensional verification of micro injection moulded components selected from an industrial application. These parts are measured...... using an Optical Coordinate Measuring Machine (OCMM), which guarantees fast surface scans suitable for in line quality control. The uncertainty assessment of the measurements is calculated following the substitution method. To investigate the influence parameters in optical coordinate metrology two...

  18. MAIN PROBLEMS OF MOULDING OF SILUMINS. WAYS OF SOLUTION

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2016-01-01

    Full Text Available The main problems of silumin’ moulding are connected with insufficient modifying of casting structure, their considerable inclination to gas porosity, difficult to remove nonmetallic inclusions and these features are shown in the article. Protection of liquid silumin from influence of the air atmosphere; use of crucibles from aluminum oxide; refinement of fusion from nonmetallic inclusions and application of the accelerated hydrogen hardening of castings were used to solve these problems, as it is shown in the article.

  19. Nose micro-blowing for asymmetric vortices control on blunt-nose slender body at high angle of attack

    Directory of Open Access Journals (Sweden)

    Lei Wang

    2017-11-01

    Full Text Available The asymmetric vortices over blunt-nose slender body at high angles of attack result in random side force. In this paper, a nose micro-blowing technology is used to control the asymmetric flow. Pressure measurement and particle image velocimetry (PIV experiments are conducted in a low-speed wind tunnel to research effects of jet flow rate on asymmetric vortices over blunt-nose slender body. The angle of attack of the model is fixed at 50° and the Reynolds number for the experiments is 1.6×10 5 based on diameter of aftbody. A blow hole (5 mm in diameter on the nose is processed at circumferential angle θb= 90° and meridian angle γb= 20° with jet momentum ratio Cμ ranging from 5.30×10-7 to 1.19×10−4. Tests are made under two kinds of perturbations. One is called single perturbation with only blow hole and the other is called combined perturbation consists of blow hole and additional granules set on nose. The results show that whether the model has the single perturbation or the combined one, the sectional side force of x/D = 3 varies in the same direction with the increasement of Cμ and remains stable when Cμ is greater than 3.29×10−6. But the stable force values are different according to various perturbations. The fact proves that the size and direction of the side force of blunt-nose slender body can be controlled by the nose micro-blowing.

  20. Examining the influence of injection speed and mould temperature on the tensile strength of polypropylene and ABS

    DEFF Research Database (Denmark)

    Aarøe, Esben Raahede; Blaimschein, Karl Stephan; Deker, Lasse

    This report is the final task of course “41738 Experimental Plastics Technology” in the three weeks period of June 2009 at DTU, IPL. The aim of this project has been to investigate the ultimate tensile strength behaviour of two different polymers, with different structural composition, by varying...... the injection speed and the mold temperature independently while keeping all other process parameters fixed. In addition the scaling from production of large to small geometries has been investigated by doing two parallel productions and test setups of respectively injection moulded and micro injection moulded...... specimens. After production and tensile testing the specimens were examined with a microscope to underpin conclusions from the tensile test data. It was experienced that the injection speed in general increased the the tensile strength by orienting the polymeric-chains lengthwise in the specimens and thus...

  1. Fabrication of optical waveguides by imprinting: usage of positive tone resist as a mould for UV-curable polymer.

    Science.gov (United States)

    Hiltunen, Jussi; Hiltunen, Marianne; Puustinen, Jarkko; Lappalainen, Jyrki; Karioja, Pentti

    2009-12-07

    Optical ridge type waveguides based on UV-curable polymer were fabricated by imprinting method. Positive tone resist patterned on a silicon wafer was used as a mould. The characterization of waveguides was carried out by coupling TE-polarized light from a tapered fiber into a waveguide with 30 mm length and mapping the intensity distribution with another tapered fiber at the output facet of a waveguide. Proper single- or multimode operation was observed depending on the waveguide width being either 2 microm or 6 microm. Experimental observations on the mode profiles were also supported by the simulation results. Average power transmissions of 32% at 1530 nm wavelength and 45% at 1310 nm wavelength were characterized. The results suggest that the simple mould fabrication process might be a useful technique for device prototyping and that the performance of replicated waveguides can meet the requirements for certain applications.

  2. Using gas blow methods to realize accurate volume measurement of radioactivity liquid

    International Nuclear Information System (INIS)

    Zhang Caiyun

    2010-01-01

    For liquid which has radioactivity, Realized the accurate volume measurement uncertainty less than 0.2% (k=2) by means of gas blow methods presented in the 'American National Standard-Nuclear Material Control-Volume Calibration Methods(ANSI N15.19-1989)' and the 'ISO Committee Drafts (ISO/TC/85/SC 5N 282 )' and Explored a set methods of Data Processing. In the article, the major problems is to solve data acquisition and function foundation and measurement uncertainty estimate. (authors)

  3. Moulds and indoor air quality - a man-made problem

    International Nuclear Information System (INIS)

    Langvad, Finn

    2002-01-01

    In the 1970s and 1980s, many house owners in Norway, in order to save energy, insulated their houses by injecting torn-up mineral wool into the entire cavity of the wall. This made the house warmer to live in, but it also created serious condensation problems followed by rot and mould. The extensive use of gypsum boards is also alarming. If gypsum becomes really wet because of a water leakage, it becomes a ticking bomb from the micro-biologic point of view as it provides growth conditions for some of the most dangerous indoor mould fungi known, the Stachybotrys chart arum. The article discusses the danger of this fungus and surveys some of the ways that mould affect human health. There is at present no definition of a normal number of fungus spores per unit volume of air. But the following principles can be taken as guidelines: (1) The concentration of spores indoor must be lower than outdoors. Otherwise extra spores have been generated in the house. (2) The species composition of the air must be approximately the same indoors and outdoors

  4. Two underestimated threats in food transportation: mould and acceleration.

    Science.gov (United States)

    Janssen, S; Pankoke, I; Klus, K; Schmitt, K; Stephan, U; Wöllenstein, J

    2014-06-13

    Two important parameters are often neglected in the monitoring of perishable goods during transport: mould contamination of fresh food and the influence of acceleration or vibration on the quality of a product. We assert the claim that it is necessary to focus research on these two topics in the context of intelligent logistics in this opinion paper. Further, the technical possibilities for future measurement systems are discussed. By measuring taste deviations, we verified the effect on the quality of beer at different vibration frequencies. The practical importance is shown by examining transport routes and market shares. The general feasibility of a mobile mould detection system is established by examining the measurement resolution of semiconductor sensors for mould-related gases. Furthermore, as an alternative solution, we present a concept for a miniaturized and automated culture-medium-based system. Although there is a lack of related research to date, new efforts can make a vital contribution to the reduction of losses in the logistic chains for several products.

  5. Numerical Simulation of Steady State Conduction Heat Transfer During the Solidification of Aluminum Casting in Green Sand Mould

    Directory of Open Access Journals (Sweden)

    Victor ANJO

    2012-08-01

    Full Text Available The solidification of molten metal during the casting process involves heat transfer from the molten metal to the mould, then to the atmosphere. The mechanical properties and grain size of metals are determined by the heat transfer process during solidification. The aim of this study is to numerically stimulate the steady conduction heat transfer during the solidification of aluminum in green sand mould using finite difference analysis 2D. The properties of materials used are industrial AI 50/60 AFS green sand mould, pure aluminum and MATLAB 7.0.1. for the numerical simulation. The method includes; the finite difference analysis of the heat conduction equation in steady (Laplace’s and transient states and using MATLAB to numerically stimulate the thermal flow and cooling curve. The results obtained are: the steady state thermal flow in 2D and transient state cooling curve of casting. The results obtain were consider relevant in the control of the grain size and mechanical properties of the casting.

  6. Study of injection moulded long glass fibre-reinforced polypropylene and the effect on the fibre length and orientation distribution

    Science.gov (United States)

    Parveeen, B.; Caton-Rose, P.; Costa, F.; Jin, X.; Hine, P.

    2014-05-01

    Long glass fibre (LGF) composites are extensively used in manufacturing to produce components with enhanced mechanical properties. Long fibres with length 12 to 25mm are added to a thermoplastic matrix. However severe fibre breakage can occur in the injection moulding process resulting in shorter fibre length distribution (FLD). The majority of this breakage occurs due to the melt experiencing extreme shear stress during the preparation and injection stage. Care should be taken to ensure that the longer fibres make it through the injection moulding process without their length being significantly degraded. This study is based on commercial 12 mm long glass-fibre reinforced polypropylene (PP) and short glass fibre Nylon. Due to the semi-flexiable behaviour of long glass fibres, the fibre orientation distribution (FOD) will differ from the orientation distribution of short glass fibre in an injection molded part. In order to investigate the effect the change in fibre length has on the fibre orientation distribution or vice versa, FOD data was measured using the 2D section image analyser. The overall purpose of the research is to show how the orientation distribution chnages in an injection moulded centre gated disc and end gated plaque geometry and to compare this data against fibre orientation predictions obtained from Autodesk Moldflow Simulation Insight.

  7. Employee perceptions regarding whistle-blowing in the workplace: A South African perspective

    Directory of Open Access Journals (Sweden)

    Sandra Perks

    2008-11-01

    Full Text Available The purpose of whistle-blowing is to eradicate unethical behaviour in the work place. This article investigates the perceptions of South African employees (n=387 employed in medium and large organisations regarding whistle-blowing. Respondents regard personal viewpoints and the supportive organisational environment as determining factors for whistle-blowing. South African employees have faced minimal negative consequences and will again engage in whistle-blowing, regardless of union support. Organisations can create a whistle-blowing culture by having a personal code of ethics, using hotlines, having an ethical committee, engaging in periodic ethics training and doing an annual ethical audit.

  8. Investigation of the powder loading of gas-atomized Ti6Al4V powder using an ‘in-house’ binder for metal injection moulding

    CSIR Research Space (South Africa)

    Seerane, MN

    2013-10-01

    Full Text Available Powder loading is one of the most critical factors in metal injection moulding (MIM) technology. It largely determines the success or failure of the subsequent MIM processes. A gas-atomized Ti6Al4V powder was investigated to determine an optimum...

  9. Fourier Transform Infrared Radiation Spectroscopy Applied for Wood Rot Decay and Mould Fungi Growth Detection

    Directory of Open Access Journals (Sweden)

    Bjørn Petter Jelle

    2012-01-01

    Full Text Available Material characterization may be carried out by the attenuated total reflectance (ATR Fourier transform infrared (FTIR radiation spectroscopical technique, which represents a powerful experimental tool. The ATR technique may be applied on both solid state materials, liquids, and gases with none or only minor sample preparations, also including materials which are nontransparent to IR radiation. This facilitation is made possible by pressing the sample directly onto various crystals, for example, diamond, with high refractive indices, in a special reflectance setup. Thus ATR saves time and enables the study of materials in a pristine condition, that is, the comprehensive sample preparation by pressing thin KBr pellets in traditional FTIR transmittance spectroscopy is hence avoided. Materials and their ageing processes, both ageing by natural and accelerated climate exposure, decomposition and formation of chemical bonds and products, may be studied in an ATR-FTIR analysis. In this work, the ATR-FTIR technique is utilized to detect wood rot decay and mould fungi growth on various building material substrates. An experimental challenge and aim is to be able to detect the wood rot decay and mould fungi growth at early stages when it is barely visible to the naked eye. Another goal is to be able to distinguish between various species of fungi and wood rot.

  10. Three dimensions thermal-mechanical model of the billet in continuous casting petal-like mould

    International Nuclear Information System (INIS)

    Li Jing; Wu Li; Cao Zhiqiang; Tingju, L; Wang Tongmin

    2012-01-01

    Petal-like mould is a novel mould which has been applied to the steel industry in recent years. The behavior of the petal-like billet in continuous casting mould plays an important role in designing mould. It is hard to be in situ measured during continuous casting, however, can be worked out by the way of numerical simulation. But the research about the model of the billet in petal-like mould is very little. A 3D finite-element model has been built to simulate the thermal and stress fields of the molten steel in petal-like mould in this paper. The dynamic thermal boundary condition and the effect of ferrostatic pressure have been considered in the model. The temperature and stress in the billet have been predicted by this model.

  11. Influence of Binding Rates on Strength Properties of Moulding Sands with the GEOPOL Binder

    Directory of Open Access Journals (Sweden)

    Holtzer M.

    2014-03-01

    Full Text Available The results of investigations of moulding sands with an inorganic binder called GEOPOL, developed by the SAND TEAM Company are presented in the paper. Hardeners of various hardening rates are used for moulding sands with this binder. The main aim of investigations was determination of the influence of the hardening rate of moulding sands with the GEOPOL binder on technological properties of these sands (bending strength, tensile strength, permeability and grindability. In addition, the final strength of moulding sands of the selected compositions was determined by two methods: by splitting strength and shear strength measurements. No essential influence of the hardening rate on such parameters as: permeability, grindability and final strength was found. However, the sand in which the slowest hardener (SA 72 were used, after 1 hour of holding, had the tensile and bending strength practically zero. Thus, the time needed for taking to pieces the mould made of such moulding sand will be 1.5 - 2 hours.

  12. Isolation and identification mould micoflora inhabiting plant leaf litter from Mount Lawu, Surakarta, Central Java

    Directory of Open Access Journals (Sweden)

    MUHAMMAD ILYAS

    2007-04-01

    Full Text Available A study on isolation and identification mould inhabiting plant leaf litter had been conducted. The objective of the study was to isolate and identify mould inhabiting plant leaf litter from Mount Lawu, Surakarta, Central Java. The mould isolation was based on washing and filtering with membrane isolation method. The result showed that 39 moulds generas with 55 species varians, one group identified in class level, and three groups of unidentified mould isolates had been isolated. Taxas distributions showed that there were endophyte and phytopatogen mould isolates had been isolated such as Fusarium, Pestalotiopsis, Phoma, and Coelomycetes. However, typical soil taxa and common saprobic fungi such as Aspergillus, Cunninghamella, Mucor, Paecilomyces, Penicillium, Rhizopus, and Trichoderma remain dominated the resulted isolates.

  13. An Experimental Investigation to Facilitate an Improvement in the Design of an Electromagnetic Continuous Casting Mould

    Directory of Open Access Journals (Sweden)

    Lintao Zhang

    2016-04-01

    Full Text Available An electromagnetic continuous casting mould designed is proposed with a non-uniform slit distribution structure. This design has aimed to reduce the number of slits so that the mould’s strength is enhanced, whilst maintaining a similar metallurgy effect. In this paper, the metallurgy effect for the designed mould is investigated through the magnetic field distribution along the casting direction, the uniformity feature in the vicinity of the meniscus region, the temperature variation of the molten alloy pool and the mould wall. The results show that the designed mould achieved a similar effect as compared to the original mould; however, the configuration is simplified. This research highlights the topic of mould structure optimization, which would enable the Electromagnetic continuous casting (EMCC technique to be utilized with greater ease by industry.

  14. Plasma sprayed coatings on mild steel split moulds for uranium casting

    International Nuclear Information System (INIS)

    Sreekumar, K.P.; Padmanaban, P.V.A.; Venkatramani, N.; Singh, S.P.; Saha, D.P.; Date, V.G.

    2002-01-01

    High velocity high temperature plasma jets are used to deposit metals and ceramics on metallic substrates for oxidation and corrosion protection applications. Plasma sprayed ceramic coatings on metallic substrates are also used to prevent its reaction with molten metals. Metal-alumina duplex coatings on mild steel split moulds have been developed and successfully used for casting of uranium. Techno-economics of the coated moulds against the conventional graphite moulds are a major advantage. Mild steel moulds of 600 mm long and 75 mm in diameter have been plasma spray coated with alumina over a bond coat of molybdenum. In-plant tests showed an increase in number of castings per mould compared to the commonly used graphite moulds. (author)

  15. Replication Fidelity Assessment in Nano Moulding

    DEFF Research Database (Denmark)

    Calaon, Matteo; Hansen, Hans Nørgaard; Tosello, Guido

    2015-01-01

    to remove technology barrier between lab-scale proof-of-principle and high-volume low-cost production of nanotechnology-based products. In the current study research work has been devoted to develop methods and approaches to process chain characterization for final polymer micro and nano structures...

  16. A 2D modeling approach for fluid propagation during FE-forming simulation of continuously reinforced composites in wet compression moulding

    Science.gov (United States)

    Poppe, Christian; Dörr, Dominik; Henning, Frank; Kärger, Luise

    2018-05-01

    Wet compression moulding (WCM) provides large-scale production potential for continuously fiber reinforced components as a promising alternative to resin transfer moulding (RTM). Lower cycle times are possible due to parallelization of the process steps draping, infiltration and curing during moulding (viscous draping). Experimental and theoretical investigations indicate a strong mutual dependency between the physical mechanisms, which occur during draping and mould filling (fluid-structure-interaction). Thus, key process parameters, like fiber orientation, fiber volume fraction, cavity pressure and the amount and viscosity of the resin are physically coupled. To enable time and cost efficient product and process development throughout all design stages, accurate process simulation tools are desirable. Separated draping and mould filling simulation models, as appropriate for the sequential RTM-process, cannot be applied for the WCM process due to the above outlined physical couplings. Within this study, a two-dimensional Darcy-Propagation-Element (DPE-2D) based on a finite element formulation with additional control volumes (FE/CV) is presented, verified and applied to forming simulation of a generic geometry, as a first step towards a fluid-structure-interaction model taking into account simultaneous resin infiltration and draping. The model is implemented in the commercial FE-Solver Abaqus by means of several user subroutines considering simultaneous draping and 2D-infiltration mechanisms. Darcy's equation is solved with respect to a local fiber orientation. Furthermore, the material model can access the local fluid domain properties to update the mechanical forming material parameter, which enables further investigations on the coupled physical mechanisms.

  17. Gases Emission From Surface Layers of Sand Moulds and Cores Stored Under the Humid Air Conditions

    Directory of Open Access Journals (Sweden)

    Kaźnica N.

    2017-12-01

    Full Text Available A large number of defects of castings made in sand moulds is caused by gases. There are several sources of gases: gases emitted from moulds, cores or protective coatings during pouring and casting solidification; water in moulding sands; moisture adsorbed from surroundings due to atmospheric conditions changes. In investigations of gas volumetric emissions of moulding sands amounts of gases emitted from moulding sand were determined - up to now - in dependence of the applied binders, sand grains, protective coatings or alloys used for moulds pouring. The results of investigating gas volumetric emissions of thin-walled sand cores poured with liquid metal are presented in the hereby paper. They correspond to the surface layer in the mould work part, which is decisive for the surface quality of the obtained castings. In addition, cores were stored under conditions of a high air humidity, where due to large differences in humidity, the moisture - from surroundings - was adsorbed into the surface layer of the sand mould. Due to that, it was possible to asses the influence of the adsorbed moisture on the gas volumetric emission from moulds and cores surface layers by means of the new method of investigating the gas emission kinetics from thin moulding sand layers heated by liquid metal. The results of investigations of kinetics of the gas emission from moulding sands with furan and alkyd resins as well as with hydrated sodium silicate (water glass are presented. Kinetics of gases emissions from these kinds of moulding sands poured with Al-Si alloy were compared.

  18. Galactomyces geotrichum – moulds from dairy products with high biotechnological potential

    OpenAIRE

    Anna Grygier; Kamila Myszka; Magdalena Rudzińska

    2017-01-01

    The article reviews the properties of the Galactomyces geotrichum species, the mould that is most important for the dairy industry. G. geotrichum mould has been isolated from milk, cheeses and alcoholic beverage. Its presence in food products makes it possible to obtain a characteristic aroma and taste, which corresponds to the needs and preferences of consumers. G. geotrichum plays an important role in ecology, where the mould is employed for the degradation of various hazardous substances a...

  19. Fabrication of carbon-polymer composite bipolar plates for polymer electrolyte membrane fuel cells by compression moulding

    International Nuclear Information System (INIS)

    Raza, M.A.; Ahmed, R.; Saleem, A.; Din, R.U.

    2009-01-01

    Fuel cells are considered as one of the most important technologies to address the future energy and environmental pollution problems. These are the most promising power sources for road transportation and portable devices. A fuel cell is an electrochemical device that converts chemical energy into electrical energy. A fuel cell stack consists of bipolar plates and membrane electrode assemblies (MEA). The bipolar plate is by weight, volume and cost one of the most significant components of a fuel cell stack. Major functions of bipolar plates are to separate oxidant and fuel gas, provide flow channels, conduct electricity and provide heat transfer. Bipolar plates can be made from various materials including graphite, metals, carbon / carbon and carbon/ polymer composites. Materials for carbon-polymer composites are relatively inexpensive, less corrosive, strong and channels can be formed by means of a moulding process. Carbon-polymer composites are of two type i.e; thermosetting and thermoplastic. For thermosetting composite a bulk molding compound (BMC) was prepared by adding graphite, vinyl ester resin, methyl ethyl ketone peroxide and cobalt naphthalate. The BMC was thoroughly mixed, poured into a die mould of a bipolar plate with channels and hot pressed at a specific temperature and pressure. A bipolar plate was formed according to the die mould. Design of the mould is also discussed. Conducting polymers were also added to BMC to increase the conductivity of bipolar plates. Particle size of the graphite has also a significant effect on the conductivity of the bipolar plates. Thermoplastic composites were also prepared using polypropylene and graphite.

  20. Philosophy of Education: Main Methodological Vectors of Moulding the Person of the Future in Higher Education

    Directory of Open Access Journals (Sweden)

    Galyna Berehova

    2017-09-01

    Full Text Available The paper discusses the main methodological vectors of the world outlook moulding of the person of the future in higher school required with time and defined with the state of the modern higher education in Ukraine, external and internal social and economic, political and cultural processes. The necessity of moulding a new (modern practical world outlook of the young person in higher school, — the world outlook, which would embrace professional activity wider, joining in harmony the general values of the social system, is confirmed. The strategic approaches to the educational-and-bringing up system of higher educational establishments are outlined, the main methodological vectors of moulding the world outlook of the person of the future in higher school are determined. The first of such vectors is the correlation of moral grounds of our modern society (and of the personality in it with the polyphony of global transformations, and thus taking into consideration the constant changes in the moral status of the modern young person in the contemporary educational spaciousness as the result of influence of general ethical processes in the world (social constructivism, cultural determinism, the negation of the individual identity, non-acceptance of traditionalism, the negation of the universalism of ethical principles, unrecognition of the transcendental origin of ethical norms. The second vector of moulding the world outlook of the person of the future is the humanization and humanitarization of higher school, which can, in the unity of synergetic character, help the humankind move away from the consumer’s attitude to the nature and society. It is mentioned that the humanization and humanitarization of higher education can be deepened by means of the humanitarian disciplines which give the whole idea about the person-nature-society and the sense of the person’s existence, reached by regulating the richness of content of the educational material

  1. The improvement of fermentation activity of yeast and mould by gamma irradiation on irradiated sago and onggok substrates

    International Nuclear Information System (INIS)

    Sjarief, Sri Hariani; Roselawati, M.L.

    1995-01-01

    For the purpose of increasing the product of fermentation and enzyme activity produced by microorganism, an experiment has been carried out using irradiated yeast and mould for fermenting irradiated sago (Metroxylon sago) and tapioca waste (onggok). Sago and onggok starches were irradiated with gamma-rays with a dose of 25 kGy. Onggok starch was irradiated on dried and wet conditions. Local isolated yeast and mould (R. oryza e) were irradiated in suspension with doses of 0.4 and 4 kGy. The measurement of enzymes activities such as amylase, AMG, cellulase and protease, and the fermentation products i.e. glucose and reductase d glucose were carried out for analyzing the influence of radiation on the fermentation process. The fermentation using yeast and onggok substrate produced glucose 28 % higher than sago. On the contrary, the fermentation of sago increased the production of reductase glucose by 7.3% higher than that of onggok. At the end of experiment, on the 14th. however, the activity of cellulase enzyme produced by irradiated mould in the fermentation with dried and wet onggok increase 13 to 15 times higher than the activity enzyme produced by the control. In a similar way fermentation of irradiated dry onggok produced amylase 57.9% higher than that on irradiated wet onggok. (author), 16 refs., 2 figs

  2. The Strong Disjoint Blow-Up/Collapse Property

    Directory of Open Access Journals (Sweden)

    Héctor N. Salas

    2013-01-01

    Full Text Available Let be a topological vector space, and let be the algebra of continuous linear operators on . The operators are disjoint hypercyclic if there is such that the orbit is dense in . Bès and Peris have shown that if satisfy the Disjoint Blow-up/Collapse property, then they are disjoint hypercyclic. In a recent paper Bès, Martin, and Sanders, among other things, have characterized disjoint hypercyclic -tuples of weighted shifts in terms of this property. We introduce the Strong Disjoint Blow-up/Collapse property and prove that if satisfy this new property, then they have a dense linear manifold of disjoint hypercyclic vectors. This allows us to give a partial affirmative answer to one of their questions.

  3. 2k micro moulding for MID fabrication

    DEFF Research Database (Denmark)

    Islam, Aminul; Hansen, Hans Nørgaard; Jørgensen, Martin Bondo

    2009-01-01

    Molded Interconnect Devices (MIDs) are plastic substrates with electrical infrastructure. The fabrication of MIDs is usually based on injection molding and different process chains may be identified from this starting point. The use of MIDs has been driven primarily by the automotive sector......, but recently the medical sector seems more and more interested. In particular, the possibility of miniaturization of 3D components with electrical infrastructure is attractive. The paper describes possible manufacturing routes and challenges of miniaturized MIDs based on two component injection molding...

  4. INCOMPRESSIBLE LAMINAR BOUNDARY LAYER CONTROL BY BLOWING AND SUCTION

    OpenAIRE

    AZZEDINE NAHOUI; LAKHDAR BAHI

    2013-01-01

    A two-dimensional incompressible laminar boundary layer and its control using blowing and suction over a flat plate and around the NACA 0012 and 661012 profiles, is studied numerically. The study is based on the Prandtl boundary layer model using the finite differences method and the Crank-Nicolson scheme. The velocity distribution, the boundary layer thickness and the friction coefficient, are determined and presented with and without control. The application of the control technique, has de...

  5. Blow.MOD2: a program for blowdown transient calculations

    International Nuclear Information System (INIS)

    Doval, A.

    1990-01-01

    The BLOW.MOD2 program has been developed to calculate the blowdown phase in a pressurized vessel after a break/valve is opened. It is a one volume model where break height and flow area are specified. Moody critical flow model was adopted under saturation conditions for flow calculation through the break. Heat transfer from structures and internals have been taken into account. Long term depressurization results and a more complex model are compared satisfactorily. (Author)

  6. Analysis of Tonguing and Blowing Actions During Clarinet Performance

    Directory of Open Access Journals (Sweden)

    Montserrat Pàmies-Vilà

    2018-04-01

    Full Text Available Articulation on the clarinet is achieved by a combination of precise actions taking place inside the player's mouth. With the aim to analyse the effects of tonguing and blowing actions during playing, several physical variables are measured and parameters related to articulation are studied. Mouth pressure, mouthpiece pressure and reed displacement are recorded in an experiment with clarinet players to evaluate the influence of the player's actions on the selected parameters and on the sound. The results show that different combinations of tongue and blowing actions are used during performance. Portato and legato playing show constant blowing throughout the musical phrase, which varies according to the dynamic level. In portato, short tongue-reed interaction is used homogeneously among players and playing conditions. In staccato playing, where the tongue-reed contact is longer, the mouth pressure is reduced significantly between notes. Such a mouth-pressure decrease might be used to stop the note in slow staccato playing. It is hereby shown that when the note is stopped by the action of the tongue both the attack and release transients are shorter compared to the case where the vibration of the reed is stopped by a decrease of mouth pressure.

  7. Sex determination mechanisms in the Calliphoridae (blow flies).

    Science.gov (United States)

    Scott, M J; Pimsler, M L; Tarone, A M

    2014-01-01

    The Calliphoridae or blow flies are a family of insects that occupy diverse habitats and perform important ecological roles, particularly the decomposition of animal remains. Some Calliphoridae species are also important in the forensic sciences, in agriculture (e.g. as livestock pests) and in medicine (e.g. maggot therapy). Calliphoridae provide striking examples in support of the hypothesis that sex determination regulatory gene hierarchies evolve in the reverse order, with the gene at the top being the most recently added. Unlike the model fly Drosophila melanogaster, where sex is determined by the number of X chromosomes, in the Australian sheep blow fly (Lucilia cuprina) sex is determined by a Y-linked male-determining gene (M). A different regulatory system appears to operate in the hairy maggot blow fly (Chrysomya rufifacies) where the maternal genotype determines sex. It is hypothesized that females heterozygous for a dominant female-determining factor (F/f) produce only female offspring and homozygous f/f females produce only sons. The bottom of the regulatory hierarchy appears to be the same in D. melanogaster and L. cuprina, with sex-specific splicing of doublesex transcripts being controlled by the female-specific Transformer (TRA) protein. We discuss a model that has been proposed for how tra transcripts are sex-specifically spliced in calliphorids, which is very different from D. melanogaster. © 2013 S. Karger AG, Basel.

  8. Control of leading edge vortex breakdown by blowing

    Science.gov (United States)

    Visser, K. D.; Iwanski, K. P.; Nelson, R. C.; Ng, T. T.

    1988-01-01

    An investigation into the effects of using a jet of air to control the vortex breakdown position on a 70 degree delta wing is presented. The specific objectives focused on optimizing the blowing positions in terms of maximum lift increments obtained for minimum blowing rates. The tests were conducted at chord Reynolds numbers of 150,000, 200,000, and 250,000 at angles of incidence of 30 and 35 degrees. Visualization and force data is presented to show the effect of the jet on the wing aerodynamic characteristics. The results indicate a jet position located at and aligned parallel to the leading edge to be the optimum. Nearness to the apex and tangency to the upper surface were also crucial factors. The influence of the jet on the leading edge vortex structure was examined using laser Doppler anemometry. Velocity surveys through the vortex showed that at high blowing rates the parallel velocity in the outer swirling region of the vortex increased and the normal velocity decreased. This resulted in a decrease in the swirling angle in the outer region. The peak core velocity was reduced and the vortex breakdown was delayed.

  9. Analysis of Tonguing and Blowing Actions During Clarinet Performance.

    Science.gov (United States)

    Pàmies-Vilà, Montserrat; Hofmann, Alex; Chatziioannou, Vasileios

    2018-01-01

    Articulation on the clarinet is achieved by a combination of precise actions taking place inside the player's mouth. With the aim to analyse the effects of tonguing and blowing actions during playing, several physical variables are measured and parameters related to articulation are studied. Mouth pressure, mouthpiece pressure and reed displacement are recorded in an experiment with clarinet players to evaluate the influence of the player's actions on the selected parameters and on the sound. The results show that different combinations of tongue and blowing actions are used during performance. Portato and legato playing show constant blowing throughout the musical phrase, which varies according to the dynamic level. In portato, short tongue-reed interaction is used homogeneously among players and playing conditions. In staccato playing, where the tongue-reed contact is longer, the mouth pressure is reduced significantly between notes. Such a mouth-pressure decrease might be used to stop the note in slow staccato playing. It is hereby shown that when the note is stopped by the action of the tongue both the attack and release transients are shorter compared to the case where the vibration of the reed is stopped by a decrease of mouth pressure.

  10. Application of waste bulk moulded composite (BMC) as a filler for isotactic polypropylene composites.

    Science.gov (United States)

    Barczewski, Mateusz; Matykiewicz, Danuta; Andrzejewski, Jacek; Skórczewska, Katarzyna

    2016-05-01

    The aim of this study was to produce isotactic polypropylene based composites filled with waste thermosetting bulk moulded composite (BMC). The influence of BMC waste addition (5, 10, 20 wt%) on composites structure and properties was investigated. Moreover, additional studies of chemical treatment of the filler were prepared. Modification of BMC waste by calcium stearate (CaSt) powder allows to assess the possibility of the production of composites with better dispersion of the filler and more uniform properties. The mechanical, processing, and thermal properties, as well as structural investigations were examined by means of static tensile test, Dynstat impact strength test, differential scanning calorimetry (DSC), wide angle X-ray scattering (WAXS), melt flow index (MFI) and scanning electron microscopy (SEM). Developed composites with different amounts of non-reactive filler exhibited satisfactory thermal and mechanical properties. Moreover, application of the low cost modifier (CaSt) allows to obtain composites with better dispersion of the filler and improved processability.

  11. Provincial labour market study : mould remediation industry

    International Nuclear Information System (INIS)

    2003-06-01

    Indoor exposure to mold can be problematic to human health, and some molds are considered to be toxigenic. The emergent mold remediation industry in Ontario is fragmented, with various different standards, training and certification processes. This report investigated the labour market for mold remediation workers, with particular reference to training needs and priorities. Research was derived from a literature review in order to analyze the economic, legal, technical and social context of the mold remediation industry. Data on the organized work force were obtained from records of the International Union of Painters and Allied Trades, the Labour Force Historical Review 2002, and various publications. Population data from the Ontario government and Statistics Canada were also used. Surveys of workers and employers were conducted with questionnaires. Results of the surveys indicated that mold remediation projects currently constitute a minority share of most companies' business. However, the importance of mold remediation projects is expected to increase, and industry self-regulation is the most likely scenario for the development of standards and related training programs. It was suggested that the creation of an industry body representing key stakeholder constituencies or the legitimization of an existing industry organization will reduce fragmentation and facilitate research, standard setting and certification, as well as improve marketing and education. If the demand for mold remediation services increases as anticipated, the industry will face the challenge of remaining competitive in the province's projected labour market due to shortages in personnel. There was a strong consensus between employers and workers in the mold remediation industry regarding the need for skills upgrading and compulsory certification. It was concluded that leadership is needed in the development and delivery of training programs, standard setting, recruitment and retention and

  12. Preparation of composites of national rubber latex (NRL) - portland cement mould. Vol. 3

    International Nuclear Information System (INIS)

    Dessouki, A.M.; Taher, N.H.; El-Nahas, H.H.

    1996-01-01

    The aim of this study is to prepare some polymeric mould using national rubber latex (NRL) - portland cement composites based on a delayed- action mechanism. Factors affecting the preparation process such as concentration, mixing percentage, additives and their effect on what is regarded as a delayed action coacervant combination was studied. Composites of national latex (NRL) - portland cement would were prepared as two separate parts. The stabilized natural rubber latex (NRL) 100 parts with hydroxy ethyl cellulose (HEC) 2 parts as stabilizer and a delayed - action coacervant (sodium meta silicate as a delaying agent) 5 parts on one hand and the dry blend of cement 65 parts soluble in 65 parts of water as a paste on the other hand were mixed thoroughly on site. (HEC) was added to the rubber latex to prevent the coagulation of the rubber latex with the electrolyte (sodium meta silicate) present in the rubber mixture. Two kinds of stabilization occurred in the rubber part, namely steric stabilization and the stabilization against electrolyte. The effect of delayed - action coacervant (sodium meta silicate) on the initial setting time of rubber - cement mould showed that the molding process did not occur at sodium meta silicate concentration less than 2.66 parts per 100 parts of rubber latex (phr), and the optimum concentration used was 5% parts of rubber latex. It was observed that addition of a delaying agent (Sodium meta silicate) to the rubber part enhanced the delaying mechanism in the time needed for the molding process, while the addition of the delaying agent to the cement part did not have any effect on retardation of the molding process. Chemical coacervants function mainly by reducing the ζ potential which is associated with the electrical double layer surrounding the latex particle. This reduction may brought about in at least three distinct ways which take place in the system studied. 5 figs., 3 tabs

  13. Preparation of composites of national rubber latex (NRL) - portland cement mould. Vol. 3

    Energy Technology Data Exchange (ETDEWEB)

    Dessouki, A M; Taher, N H; El-Nahas, H H [National Center for Radiation Research and Technology, Atomic Energy Athority, Cairo (Egypt)

    1996-03-01

    The aim of this study is to prepare some polymeric mould using national rubber latex (NRL) - portland cement composites based on a delayed- action mechanism. Factors affecting the preparation process such as concentration, mixing percentage, additives and their effect on what is regarded as a delayed action coacervant combination was studied. Composites of national latex (NRL) - portland cement would were prepared as two separate parts. The stabilized natural rubber latex (NRL) 100 parts with hydroxy ethyl cellulose (HEC) 2 parts as stabilizer and a delayed - action coacervant (sodium meta silicate as a delaying agent) 5 parts on one hand and the dry blend of cement 65 parts soluble in 65 parts of water as a paste on the other hand were mixed thoroughly on site. (HEC) was added to the rubber latex to prevent the coagulation of the rubber latex with the electrolyte (sodium meta silicate) present in the rubber mixture. Two kinds of stabilization occurred in the rubber part, namely steric stabilization and the stabilization against electrolyte. The effect of delayed - action coacervant (sodium meta silicate) on the initial setting time of rubber - cement mould showed that the molding process did not occur at sodium meta silicate concentration less than 2.66 parts per 100 parts of rubber latex (phr), and the optimum concentration used was 5% parts of rubber latex. It was observed that addition of a delaying agent (Sodium meta silicate) to the rubber part enhanced the delaying mechanism in the time needed for the molding process, while the addition of the delaying agent to the cement part did not have any effect on retardation of the molding process. Chemical coacervants function mainly by reducing the {zeta} potential which is associated with the electrical double layer surrounding the latex particle. This reduction may brought about in at least three distinct ways which take place in the system studied. 5 figs., 3 tabs.

  14. Modeling blowing snow accumulation downwind of an obstruction: The Ohara Eulerian particle distribution equation

    Science.gov (United States)

    Kinar, N. J.

    2017-05-01

    An equation was proposed to model the height of blowing snow accumulation downwind of an obstacle such as vegetation, a snow fence, a building, or a topographic feature. The equation does not require aerodynamic flow condition parameters such as wind speed, allowing for the spatial distribution of snow to be determined at locations where meteorological data is not available. However, snow particle diffusion, drift, and erosion coefficients must be estimated for application of the equation. These coefficients can be used to provide insight into the relative magnitude of blowing snow processes at a field location. Further research is required to determine efficient methods for coefficient estimation. The equation could be used with other models of wind-transported snow to predict snow accumulation downwind of an obstacle without the need for wind speed adjustments or correction equations. Applications for this equation include the design of snow fences, and the use of this equation with other hydrological models to predict snow distribution, climate change, drought, flooding, and avalanches.

  15. Preparation of Fish Skin Gelatin-Based Nanofibers Incorporating Cinnamaldehyde by Solution Blow Spinning

    Science.gov (United States)

    Liu, Fei; Avena-Bustillos, Roberto J.; Bridges, David F.; Takeoka, Gary R.; Wu, Vivian C. H.; Chiou, Bor-Sen; McHugh, Tara H.; Zhong, Fang

    2018-01-01

    Cinnamaldehyde, a natural preservative that can non-specifically deactivate foodborne pathogens, was successfully incorporated into fish skin gelatin (FSG) solutions and blow spun into uniform nanofibers. The effects of cinnamaldehyde ratios (5–30%, w/w FSG) on physicochemical properties of fiber-forming emulsions (FFEs) and their nanofibers were investigated. Higher ratios resulted in higher values in particle size and viscosity of FFEs, as well as higher values in diameter of nanofibers. Loss of cinnamaldehyde was observed during solution blow spinning (SBS) process and cinnamaldehyde was mainly located on the surface of resultant nanofibers. Nanofibers all showed antibacterial activity by direct diffusion and vapor release against Escherichia coli O157:H7, Salmonella typhimurium, and Listeria monocytogenes. Inhibition zones increased as cinnamaldehyde ratio increased. Nanofibers showed larger inhibition effects than films prepared by casting method when S. typhimurium was exposed to the released cinnamaldehyde vapor, although films had higher remaining cinnamaldehyde than nanofibers after preparation. Lower temperature was favorable for cinnamaldehyde retention, and nanofibers added with 10% cinnamaldehyde ratio showed the highest retention over eight-weeks of storage. Results suggest that FSG nanofibers can be prepared by SBS as carriers for antimicrobials. PMID:29470390

  16. Preparation of Fish Skin Gelatin-Based Nanofibers Incorporating Cinnamaldehyde by Solution Blow Spinning.

    Science.gov (United States)

    Liu, Fei; Türker Saricaoglu, Furkan; Avena-Bustillos, Roberto J; Bridges, David F; Takeoka, Gary R; Wu, Vivian C H; Chiou, Bor-Sen; Wood, Delilah F; McHugh, Tara H; Zhong, Fang

    2018-02-22

    Cinnamaldehyde, a natural preservative that can non-specifically deactivate foodborne pathogens, was successfully incorporated into fish skin gelatin (FSG) solutions and blow spun into uniform nanofibers. The effects of cinnamaldehyde ratios (5-30%, w / w FSG) on physicochemical properties of fiber-forming emulsions (FFEs) and their nanofibers were investigated. Higher ratios resulted in higher values in particle size and viscosity of FFEs, as well as higher values in diameter of nanofibers. Loss of cinnamaldehyde was observed during solution blow spinning (SBS) process and cinnamaldehyde was mainly located on the surface of resultant nanofibers. Nanofibers all showed antibacterial activity by direct diffusion and vapor release against Escherichia coli O157:H7 , Salmonella typhimurium , and Listeria monocytogenes . Inhibition zones increased as cinnamaldehyde ratio increased. Nanofibers showed larger inhibition effects than films prepared by casting method when S . typhimurium was exposed to the released cinnamaldehyde vapor, although films had higher remaining cinnamaldehyde than nanofibers after preparation. Lower temperature was favorable for cinnamaldehyde retention, and nanofibers added with 10% cinnamaldehyde ratio showed the highest retention over eight-weeks of storage. Results suggest that FSG nanofibers can be prepared by SBS as carriers for antimicrobials.

  17. Using special additions to preparation of the moulding mixture for casting steel parts of drive wheel type

    Science.gov (United States)

    Josan, A.; Pinca Bretotean, C.

    2015-06-01

    The paper presents the possibility of using special additions to the execution of moulding mixtures for steel castings, drive wheel type. Critical analysis of moulding technology leads to the idea that most defects appear due to using improper moulding mixture. Using a improper moulding mixture leads to penetration of steel in moulding mixture, resulting in the formation of adherences, due to inadequate refractarity of the mould and core mixtures. Using only the unique mixture to the moulding leads to increasing consumption of new sand, respectively to the increase of price of piece. Acording to the dates registered in the industrial practice is necessary to use the special additions to obtain the moulding mixtures, carbonaceous materials respectively.

  18. Mechanical properties test and microstructure analysis of polyoxymethylene (POM) micro injection moulded standard parts

    DEFF Research Database (Denmark)

    Tosello, Guido; Lucchetta, Giovanni; Hansen, Hans Nørgaard

    2009-01-01

    to factorial plans, in which the factors of interest were mould temperature, melt temperature and dimensional range of the specimen (i.e. macro and micro parts). Micro structure analysis was performed by means of plastography techniques and revealed that high mould and melt temperatures resulted on a thin skin...

  19. Replication of Micro pillars by PEEK injection moulding with CrN coated Ni tool

    DEFF Research Database (Denmark)

    Zhang, Yang; Hansen, Hans Nørgaard; Sørensen, Søren

    2015-01-01

    A micro-structured nickel insert was investigatedfor polyether ether ketone (PEEK) injection moulding. Themicro-features were circular holes 4 μm in diameter and2 μm deep, with a 2-μm edge-to-edge distance. Six thousand moulding cycles were operated. Half of the insert was coatedby approximately...

  20. Intracavitary mould brachytherapy in malignant tumors of the maxilla

    International Nuclear Information System (INIS)

    Rosenblatt, Edward; Blumenfeld, Israel; Cederbaum, Martin; Kuten, Abraham

    1996-01-01

    Purpose: To integrate brachytherapy in the combined modality management of malignant tumors of the maxilla, as a means of increasing the radiotherapy dose to the tumor bed while avoiding high doses to the orbital contents. Materials and methods: Following a partial or total maxillectomy, a duplication of the interim surgical obturator was created using a wash of vinyl polysiloxane. This mould was used as a carrier for afterloading nylon catheters through which 192-Iridium seed-ribbons were inserted. Following brachytherapy, selected patients also received external beam irradiation. Results and discussion: After a median follow-up of 36 months, 9 out of 11 patients are alive and disease-free; 1 developed a local recurrence and another relapsed at another site in the oral cavity. Transient grade 1 - 2 mucositis at the implant site was observed in all patients. The review of computer isodose distributions showed that the average dose received by the homolateral eyeball was 10% (range 9,2 - 10.0) of the prescribed surface dose to the surgical cavity. Conclusions: Brachytherapy can be integrated in the management of patients with malignant tumors of the maxilla in the form of a custom-made intracavitary mould carrying 192-Iridium sources. We found this technique particularly useful in cases with close or positive surgical margins

  1. Casting Ductile Iron in Layer Moulds Made from Ecological Sands

    Directory of Open Access Journals (Sweden)

    M. Rączka

    2012-09-01

    Full Text Available The article contains the results of tests performed under the target project in Hardtop Foundry Charsznica.The objective of the tests and studies was to develop a technology of making high-quality ductile iron castings, combined witheffective means of environmental protection. The studies presented in this article related to castings weighing from 1 to 300 kg made from ductile iron of grades 400-15 and 500-7, using two-layer moulds, where the facing and core sand was the sand with an alkaline organic binder, while backing sand was the sand with an inorganic geopolymer binder.A simplified method of sand reclamation was applied with possible reuse of the reclaim as an addition to the backing sand. The castiron spheroidising treatment and inoculation were selected taking into account the specific conditions of Hardtop Foundry. A pilot batch of castings was made, testing the gating and feeding systems and using exothermic sleeves on risers. The study confirmed the validity of the adopted concept of making ductile iron castings in layer moulds, while maintaining the content of sand with an organic binder at a level of maximum 15%.

  2. Investigation of the Yeast and Mould Floras in Some Ground Spices

    Directory of Open Access Journals (Sweden)

    Aydın Vural

    2004-01-01

    Full Text Available In this study, yeast and mould floras of 60 spices samples that werecollected from different places of Diyarbakır have been investigated. Theyeast spices as Aspergillus flavus, A. fumigatus and A. niger and mouldspices as Candida tropicalis and C. albicans have been commonly isolatedfrom the spices samples.The ratios of yeast contamination in the samples of black pepper,cumin, allspice, ground hot red pepper, flaked pepper (red and flakedpepper (black, investigated in this study, have been found as % 70, % 80,% 90, % 90, % 60 and % 30 respectively. As a result of high amount ofyeast contamination in spices samples, it is thought that there is a high riskof aflatoxin presence.Using the good and hygienically producing techniques at the stages ofharvest, production, processing, storage and selling with decontaminationapplications as sterilization, microwave and irradiation become effectiveeither in to prove the microbiological quality of the spices and eliminatingof the probable aflatoxin risk due to highly yeast contamination.

  3. On the use of titanium hydride for powder injection moulding of titanium-based alloys

    International Nuclear Information System (INIS)

    Carrenoo-Morelli, E.; Bidaux, J.-E.

    2009-01-01

    Full text: Titanium and titanium-based alloys are excellent materials for a number of engineering applications because of their high strength, lightweight, good corrosion resistance, non magnetic characteristic and biocompatibility. The current processing steps are usually costly, and there is a growing demand for net-shape solutions for manufacturing parts of increasing complexity. Powder injection moulding is becoming a competitive alternative, thanks to the advances in production of good quality base-powders, binders and sintering facilities. Titanium hydride powders, have the attractiveness of being less reactive than fine titanium powders, easier to handle, and cheaper. This paper summarizes recent advances on PIM of titanium and titanium alloys from TiH2 powders, including shape-memory NiTi alloys. (author)

  4. An image-based method for objectively assessing injection moulded plastic quality

    DEFF Research Database (Denmark)

    Hannemose, Morten; Nielsen, Jannik Boll; Zsíros, László

    2017-01-01

    In high volume productions based on casting processes, like high-pressure die casting (HPDC) or injection moulding, there is a wide range of variables that affect the end quality of produced parts. These variables include production parameters (temperature, pressure, mixture), and external factors...... (humidity, temperature, etc.). With this many variables it is a challenge to maintain a stable output quality, wherefore massive amounts of resources are spent on quality assurance (QA) of produced parts. Currently, this QA is done manually through visual inspection. We demonstrate how a multispectral...... imaging system can be used to automatically rate the quality of a produced part using an autocorrelation and a Fourier-based method. These methods are compared with human rankings and achieve good correlations on a variety of samples....

  5. Physical and Numerical Investigations of Mould Flux Entrainment into Liquid Steel

    Directory of Open Access Journals (Sweden)

    Jowsa J.

    2016-12-01

    Full Text Available This paper presents results of model tests, performed in order to analyze phenomenon of slag droplets entrainment into steel in mould, during continuous casting process. The carried out studies took the form of laboratory experiments using physical model, in which – using similarity criteria – the behaviour of interfacial boundary liquid steel-liquid slag has been simulated using water and silicon oils, differing in physicochemical properties. Additionally, based on PIV (Particle Image Velocimetry measurements and numerical simulations, vector flow field and values of critical velocities, at which observed the occurrence of interfacial boundary silicon oil-water instability have been identified. Based on the carried out investigations, results, that illustrate relationship between critical entrainment velocity and physicochemical properties of oils have been presented.

  6. Compressed Air System Modifications Improve Efficiency at a Plastics Blow Molding Plant (Southeastern Container Plant): Office of Industrial Technologies (OIT) BestPractices Technical Case Study

    Energy Technology Data Exchange (ETDEWEB)

    Wogsland, J.

    2001-06-18

    This case study is one in a series on industrial firms who are implementing energy efficient technologies and system improvements into their manufacturing processes. This case study documents the activities, savings, and lessons learned on the plastics blow molding plant project.

  7. Asymptotic properties of blow-up solutions in reaction-diffusion equations with nonlocal boundary flux

    Science.gov (United States)

    Liu, Bingchen; Dong, Mengzhen; Li, Fengjie

    2018-04-01

    This paper deals with a reaction-diffusion problem with coupled nonlinear inner sources and nonlocal boundary flux. Firstly, we propose the critical exponents on nonsimultaneous blow-up under some conditions on the initial data. Secondly, we combine the scaling technique and the Green's identity method to determine four kinds of simultaneous blow-up rates. Thirdly, the lower and the upper bounds of blow-up time are derived by using Sobolev-type differential inequalities.

  8. High-temperature expansion and knock-out properties of moulding sands with water glass

    Directory of Open Access Journals (Sweden)

    Major-Gabryś K.

    2007-01-01

    Full Text Available The article focuses on the topic of improving the knock-out properties of moulding sand with water glass and ester hardener. It is settled that the cause of worse knock-out properties of moulding sand can be brought by their thermal expansion in increased temperatures. There is a presentation of the influence of different additives, containing Al2O3, on moulding sands’ expansion in increased temperatures. Within the frames of research, there was an elaboration of the influence of authors own additive- Glassex, on the expansion phenomenon of moulding sands with water glass and ester hardener. It is concluded, that the new additive stops the expansion of moulding sands and as well it improves their knock-out properties.

  9. A One-Dimensional Global-Scaling Erosive Burning Model Informed by Blowing Wall Turbulence

    Science.gov (United States)

    Kibbey, Timothy P.

    2014-01-01

    A derivation of turbulent flow parameters, combined with data from erosive burning test motors and blowing wall tests results in erosive burning model candidates useful in one-dimensional internal ballistics analysis capable of scaling across wide ranges of motor size. The real-time burn rate data comes from three test campaigns of subscale segmented solid rocket motors tested at two facilities. The flow theory admits the important effect of the blowing wall on the turbulent friction coefficient by using blowing wall data to determine the blowing wall friction coefficient. The erosive burning behavior of full-scale motors is now predicted more closely than with other recent models.

  10. Blow up of solutions to ordinary differential equations arising in nonlinear dispersive problems

    Directory of Open Access Journals (Sweden)

    Milena Dimova

    2018-03-01

    Full Text Available We study a new class of ordinary differential equations with blow up solutions. Necessary and sufficient conditions for finite blow up time are proved. Based on the new differential equation, a revised version of the concavity method of Levine is proposed. As an application we investigate the non-existence of global solutions to the Cauchy problem of Klein-Gordon, and to the double dispersive equations. We obtain necessary and sufficient condition for finite time blow up with arbitrary positive energy. A very general sufficient condition for blow up is also given.

  11. The diversity of moulds in the candied salak (Salacca edulis Reinw.

    Directory of Open Access Journals (Sweden)

    RATNA SETYANINGSIH

    2002-07-01

    Full Text Available The aims of this research were to identify moulds in candied fruit within three varieties of salak (i.e. sleman, gading and pondoh, and to know the effect of sugar concentration added, the time of storage, and additional of preservative chemical substance (benzoic acid for the diversity of moulds in candied salak. The isolation method of moulds was used direct plating. In order to determine the kind of moulds, which tolerance in sugar solution (osmotic pressure, the samples were put on the surface of glucose 25% peptone yeast-extract agar (GPYA medium, and then incubated at 30oC for seven days. After that the colony was transferred on potato dextrose agar (PDA and czapeks dox agar (CDA identification media. The results indicated that there were 10 different kind of moulds can be found in all samples, namely Aspergillus flavus, A, niger, A. versicolor, A. fumigatus, Aspergillus sp., Monilia sp., Mucor sp., Penicillium sp., Rhizopus sp. and Wallemia sp. In order to examine the influence of sugar concentration on the growth of moulds, the candied salaks were treated in different concentration. Candied salak with or without additional benzoic acid were treated with sugar concentration of 200 g/l, 250 g/l and 300 g/l. The highest concentration of sugar showed to lowest diversity of moulds for varieties of sleman and gading, conversely for variety of salak pondoh, the additional of high sugar concentration showed increase in their diversity. The diversity of moulds in day of seventh was smaller than the diversity of moulds in day of null. The concentration of benzoic acid (1 g/l confined the diversity of moulds.

  12. Surface wear of TiN coated nickel tool during the injection moulding of polymer micro Fresnel lenses

    DEFF Research Database (Denmark)

    Tosello, Guido; Hansen, Hans Nørgaard; Gasparin, Stefania

    2012-01-01

    Limited tool life of nickel mould inserts represents an issue for the mass-production of polymer optics with complex micro three-dimensional geometries by injection moulding. TiN coating was applied to a nickel insert for the injection moulding of polycarbonate micro Fresnel lenses. Surface wear...

  13. Towards improving the efficiency of blowing through a permeable wall and prospects of its use for a flow control

    Science.gov (United States)

    Kornilov, V. I.; Boiko, A. V.

    2016-10-01

    Modern achievements, status, and prospects of studies on reducing the turbulent friction and aerodynamic drag with the help of the blowing through a permeable wall are discussed. The main focus is placed upon a physical modeling of the process of boundary layer blowing in the framework of the dimensional theory, a critical analysis of experimental and numerical results for different conditions of air blowing through a high-tech finely perforated wall including the case of external-pressure-flow air supply in wind tunnel, and elicitation of the physical mechanisms responsible for the reduction of turbulent friction at flow-exposed surfaces. It is shown that the use of air supply through the micro-perforated wall with low effective roughness, which is manufactured in compliance with the highest necessary requirements to quality and geometry of orifices, is quite a justified means for easy, affordable, and reliable control of near-wall turbulent flows in laboratory experiment and numerical simulation. This approach can provide a sustained reduction of local skin friction coefficient along flat plate, which in some cases reaches 90%. At the request of all authors of the paper and with the agreement of the Proceedings Editor, an updated version of this article was published on 26 October 2016. The original version supplied to AIP Publishing contained a misrepresentation in Figure 1. This has been corrected in the updated and republished article.

  14. Influence of Storage of Wet Arabica Parchment Prior to Wet Hulling on Moulds Development, OchratoxinA Contamination, and Cup Quality of Mandheling Coffee

    Directory of Open Access Journals (Sweden)

    Cahya Ismayadi

    2005-08-01

    Full Text Available Mandheling coffee has been a well known specialty coffees for decades and the demand for this coffee is currently increasing. This coffee is characterised by low acidity, heavy-complex body, spicy-little earthy and fruity flavor. Mandheling coffee is produced by smallholder farmers in the highland surrounding Lake TobaNorth Sumatra in an unique way i.e. following de-pulping and 1–2 days sundrying, wet parchment is stored for varying periods up to a few weeks, the parchments are then de-hulled when still wet (40–45% moisture content then the beans sundried. The handling procedure presumably contributes to the unique cup character of Mandheling coffee. On the other hand the storage of wet pachments may cause mould growth and mycotoxin contamination. This trial was designed to study the influence of storage of wet parchments prior to wet hulling on mould development, OTA contamination and cup Mandheling characteristic of the coffee product. The normal wet process, drying of parchment thoroughly to 12% moisture content was used as the control. Parchment coffees (6 lots used for this trial were drawn from farmers and collectors in the region. The wet parchments (41.74–53.96% moisture content were stored for 1 (D1, 7 (D7 and 14 (D14 days in PE sacks in a warehouse in the region. During the storage period, when there was visible mould growth, the parchments were spread on a plastic sheet inside the warehouse, as per common practice to suppress the mould growth. Following storage, the wet parchment was de-hulled and then sun-dried to a moisture content of 12% (MC12% or dried to a moisture content of 17%, and held in storage for 3 weeks prior to final drying to 12% mc. The ‘normal wet process’ i.e. fresh-non stored parchments dried thoroughly to 12%, were used as the control. Parameters measured were visual evaluation, mould infestation, a w, moisture content (MC on the stored parchment; while for dried beans mould infestation, OTA content and

  15. Numerical Analysis of Film Cooling at High Blowing Ratio

    Science.gov (United States)

    El-Gabry, Lamyaa; Heidmann, James; Ameri, Ali

    2009-01-01

    Computational Fluid Dynamics is used in the analysis of a film cooling jet in crossflow. Predictions of film effectiveness are compared with experimental results for a circular jet at blowing ratios ranging from 0.5 to 2.0. Film effectiveness is a surface quantity which alone is insufficient in understanding the source and finding a remedy for shortcomings of the numerical model. Therefore, in addition, comparisons are made to flow field measurements of temperature along the jet centerline. These comparisons show that the CFD model is accurately predicting the extent and trajectory of the film cooling jet; however, there is a lack of agreement in the near-wall region downstream of the film hole. The effects of main stream turbulence conditions, boundary layer thickness, turbulence modeling, and numerical artificial dissipation are evaluated and found to have an insufficient impact in the wake region of separated films (i.e. cannot account for the discrepancy between measured and predicted centerline fluid temperatures). Analyses of low and moderate blowing ratio cases are carried out and results are in good agreement with data.

  16. Droplet-born air blowing: novel dissolving microneedle fabrication.

    Science.gov (United States)

    Kim, Jung Dong; Kim, Miroo; Yang, Huisuk; Lee, Kwang; Jung, Hyungil

    2013-09-28

    The microneedle-mediated drug delivery system has been developed to provide painless self-administration of drugs in a patient-friendly manner. Current dissolving microneedle fabrication methods, however, require harsh conditions for biological drugs and also have problems standardizing the drug dose. Here, we suggested the droplet-born air blowing (DAB) method, which provides gentle (4-25 °C) and fast (≤10min) microneedle fabrication conditions without drug loss. The amount of drug in the microneedle can be controlled by the pressure and time of droplet dispenser and the air blowing shapes this droplet to the microneedle, providing a force sufficient to penetrate skin. Also, the introduction of a base structure of two layered DAB-microneedle could provide complete drug delivery without wasting of drug. The DAB-based insulin loaded microneedle shows similar bioavailability (96.6±2.4%) and down regulation of glucose level compared with subcutaneous injection. We anticipate that DAB described herein will be suitable to design dissolving microneedles for use in biological drug delivery to patients. Copyright © 2013 Elsevier B.V. All rights reserved.

  17. Structure Distribution in Precise Cast Iron Moulded on Meltable Model

    Directory of Open Access Journals (Sweden)

    Skrbek B.

    2015-12-01

    Full Text Available Topic of this work is to compare metalurgy of cast irons poured into sand moulds and into shell molds at IEG Jihlava company and from it following differencies in structures of thin- and thick-walled castings. This work is dealing with investigation and experimental measurement on surfaces and sections suitable thin- and thick-walled investment castings at IEG Jihlava. Cast irons with flake graphite (grey cast iron and cast irons with spheroidal graphite (ductile cast iron. Both mechanical and physical properties are determined using calculations from as measured values of wall thicknesses L and Lu, Vickers hardness and remanent magnetism. Measurement results are discussed, findings are formulated and methods for castings metallurgical quality improvement are recommended finally.

  18. Electric moulding of dispersed lipid nanotubes into a nanofluidic device.

    Science.gov (United States)

    Frusawa, Hiroshi; Manabe, Tatsuhiko; Kagiyama, Eri; Hirano, Ken; Kameta, Naohiro; Masuda, Mitsutoshi; Shimizu, Toshimi

    2013-01-01

    Hydrophilic nanotubes formed by lipid molecules have potential applications as platforms for chemical or biological events occurring in an attolitre volume inside a hollow cylinder. Here, we have integrated the lipid nanotubes (LNTs) by applying an AC electric field via plug-in electrode needles placed above a substrate. The off-chip assembly method has the on-demand adjustability of an electrode configuration, enabling the dispersed LNT to be electrically moulded into a separate film of parallel LNT arrays in one-step. The fluorescence resonance energy transfer technique as well as the digital microscopy visualised the overall filling of gold nanoparticles up to the inner capacity of an LNT film by capillary action, thereby showing the potential of this flexible film for use as a high-throughput nanofluidic device where not only is the endo-signalling and product in each LNT multiplied but also the encapsulated objects are efficiently transported and reacted.

  19. Studies on mould growth and biomass production using waste banana peel.

    Science.gov (United States)

    Essien, J P; Akpan, E J; Essien, E P

    2005-09-01

    Hyphomycetous (Aspergillus fumigatus) and Phycomycetous (Mucor hiemalis) moulds were cultivated in vitro at room temperature (28 + 20 degrees C) to examined their growth and biomass production on waste banana peel agar (BPA) and broth (BPB) using commercial malt extract agar (MEA) and broth (MEB) as control. The moulds grew comparatively well on banana peel substrates. No significant difference (p > 0.05) in radial growth rates was observed between moulds cultivated on PBA and MEA, although growth rates on MEA were slightly better. Slight variations in sizes of asexual spores and reproductive hyphae were also observed between moulds grown on MEA and BPA. Smaller conidia and sporangiospores, and shorter aerial hyphae (conidiophores and sporangiophores) were noticed in moulds grown on BPA than on MEA. The biomass weight of the test moulds obtained after one month of incubation with BPB were only about 1.8 mg and 1.4 mg less than values recorded for A. fumigatus and M. hiemalis respectively, grown on MEB. The impressive performance of the moulds on banana peel substrate may be attributed to the rich nutrient (particularly the crude protein 7.8% and crude fat 11.6% contents) composition of banana peels. The value of this agricultural waste can therefore be increased by its use not only in the manufacture of mycological medium but also in the production of valuable microfungal biomass which is rich in protein and fatty acids.

  20. Grains colonised by moulds: fungal identification and headspace analysis of produced volatile metabolites

    Directory of Open Access Journals (Sweden)

    Maria Paola Tampieri

    2010-01-01

    Full Text Available The aim of this work was to verify if the headspace analysis of fungal volatile compounds produced by some species of Fusarium can be used as a marker of mould presence on maize. Eight samples of maize (four yellow maize from North Italy and four white maize from Hungary, naturally contaminated by Fusarium and positive for the presence of fumonisins, were analyzed to detect moisture content, Aw, volatile metabolites and an enumeration of viable moulds was performed by means of a colony count technique. Headspace samples were analysed using a gas-chromatograph equipped with a capillary column TR-WAX to detect volatile metabolites of moulds. Furthermore macro and microscopic examination of the colonies was performed in order to distinguish, according to their morphology, the genera of the prevalent present moulds. Prevalent mould of eight samples was Fusarium, but other fungi, like Aspergillus, Penicillum and Mucoraceae, were observed. The metabolites produced by F.graminearum and F. moniliforme were Isobutyl-acetate, 3-Methyl-1-butanol and, only at 8 days, 3-Octanone. The incubation time can affect off flavour production in consequence of the presence of other moulds. Further studies on maize samples under different conditions are needed in order to establish the presence of moulds using the count technique and through the identification of volatile compounds.

  1. Myceliophthora thermophila syn. Sporotrichum thermophile: a thermophilic mould of biotechnological potential.

    Science.gov (United States)

    Singh, Bijender

    2016-01-01

    Myceliophthora thermophila syn. Sporotrichum thermophile is a ubiquitous thermophilic mould with a strong ability to degrade organic matter during optimal growth at 45 °C. Both genome analysis and experimental data have suggested that the mould is capable of hydrolyzing all major polysaccharides found in biomass. The mould is able to secrete a large number of hydrolytic enzymes (cellulases, laccases, xylanases, pectinases, lipases, phytases and some other miscellaneous enzymes) employed in various biotechnological applications. Characterization of the biomass-hydrolyzing activity of wild and recombinant enzymes suggests that this mould is highly efficient in biomass decomposition at both moderate and high temperatures. The native enzymes produced by the mould are more efficient in activity than their mesophilic counterparts beside their low enzyme titers. The mould is able to synthesize various biomolecules, which are used in multifarious applications. Genome sequence data of M. thermophila also supported the physiological data. This review describes the biotechnological potential of thermophilic mould, M. thermophila supported by genomic and experimental evidences.

  2. Virtual analysis of influence of a filter on mould filling

    Directory of Open Access Journals (Sweden)

    Zhian Xu

    2011-11-01

    Full Text Available Ceramic filters are used to avoid slag and impurities in foundry applications. When not properly applied, the presence of these filters may have a significant influence on mould filling. 3-D casting simulation has been applied to study the effects of the use of a ceramic filter on the metal flow in a gating system. Instead of using a pressure drop model to represent the behaviour of a fluid metal flow passing through a filter, a real exact filter geometry, which is created by a high resolution CT-scan and a non-destructive imaging technique, in the gating system is applied in the simulation. In this research, nodular cast iron is poured into a block casting. A depressurized gating system is used. After a choke, a filter with different orientations is placed in the system. Mould filling coupled with temperature is simulated. Geometries using different orientations of the filter, and without the filter have been researched. The simulated results show that the filter has no influence on the pouring time of the casting if the choke section is small enough compared to the effective section of the filter. Although the filter has no significant influence on the flow patterns in the block casting itself, the flow patterns in the filter zone are different. When the liquid metal passes a horizontal filter, it will be broken into many small streams and show a shower effect. After the part under the filter is full, the shower effect disappears. When the filter is located at the vertical position, due to the gravity, the shower effect is less. If no filter presents on the system, the liquid metal passes through the filter zone with a high speed and causes surface turbulence.

  3. Simulation on Effect of Preform Diameter in Injection Stretch Blow Molding

    Science.gov (United States)

    Tan, Z. Q.; Rosli, Nurrina; Oktaviandri, Muchamad

    2018-03-01

    Polyethylene terephthalate (PET) is the most common material of resin for manufacturing plastic bottle by injection stretch blow molding due to its excellent properties. As various issues of health and environmental hazards due to the PET use have risen, PET bottle manufacture may be improved by minimizing the wall thickness to reduce the PET use. One of the critical qualifications of the manufacturing process which lead to the wall thickness distribution is the initial preform diameter. In this project, we used the ANSYS Polyflow with aim to evaluate the wall thickness distribution of PET bottle for different diameter of initial preform. As a result, only 4 mm preform diameter presented wall thickness below than 1 mm. On the other hand, at least 6 mm preform diameter can permit the wall thickness 1.3 mm i.e. at the shoulder area.

  4. Study polymeric membranes PVDF/TiO2 photocatalytic applications with synthesized by solution blow spinning

    International Nuclear Information System (INIS)

    Gimenes, T.C.; Pereira, E.A.; Montanhera, M.A.; Paula, F.R. de; Spada, E.R.

    2016-01-01

    In this study we obtained nanofibers titanium dioxide (TiO2) incorporated into the poly (vinylidene fluoride) - PVDF in different concentrations, using a new technique denominated Solution Blow Spinning. This technique has the merits of simplicity, low cost and high efficiency in the production of nanofibers, compared with the technique of Electrospinning, using pressurized gas instead of high voltage, is not limited to the dielectric constant of the material and provides a processing period of at least 100 times faster. The obtained nanofibers exhibit little account and a very smooth morphology, with diameters ranging from 400 to 700 nm and with presence of crystalline anatase phase. The tests showed photocatalytic degradation of Rhodamine B dye, being more degradation shown by the PVDF nanofibers containing 0,7 g of TiO 2 , approximately 75 % of degraded dye. However nanofibers obtained the PVDF/TiO2 applications of this material are numerous, as filters, conductive nanofibers, photocatalysis and sensors. (author)

  5. Citric acid as multifunctional agent in blowing films of starch/PBAT

    Directory of Open Access Journals (Sweden)

    Patrícia Salomão Garcia

    2011-09-01

    Full Text Available Citric acid was used as a compatibilizer in the production of starch and PBAT films plasticized with glycerol and processed by blow extrusion. Films produced were characterized by WVP, mechanical properties, FT-IR-ATR and SEM. WPV ranged from 3.71 to 12.73×10-11 g m-1 s-1 Pa-1, while tensile strength and elongation at break ranged from 1.81 to 7.15 MPa and from 8.61 to 23.63%, respectively. Increasing the citric acid concentration improved WVP and slightly decreased film resistance and elongation. The films micrographs revealed a more homogeneous material with the addition of citric acid. However, the infrared spectra revealed little about cross-linking esterification reaction

  6. BLOW.MOD2: program for a vessel depressurization calculation with the contribution of structures

    International Nuclear Information System (INIS)

    Doval, A.

    1990-01-01

    The BLOW.MOD2 program developed to calculate pressure vessels' depressurization is presented, considering heat contribution of the structures. The results are opposite to those obtained from other more complex numerical models, being the comparison extremely satisfactory. BLOW.MOD2 is a software of the 'Systems Sub-Branch', INVAP S.E. (Author) [es

  7. Prevalence and virulence factors of Candida spp. associated with blow flies

    Directory of Open Access Journals (Sweden)

    Wimonrat GunTang

    2017-05-01

    Conclusions: The results indicate that blow flies could play an essential role in the transmission of potentially pathogenic and antifungal resistant C. albicans into the environment. Further investigation on other virulence factors and genetic relatedness among isolates from the blow flies, the environment and clinical specimens is required to confirm this role.

  8. Shooting method for solution of boundary-layer flows with massive blowing

    Science.gov (United States)

    Liu, T.-M.; Nachtsheim, P. R.

    1973-01-01

    A modified, bidirectional shooting method is presented for solving boundary-layer equations under conditions of massive blowing. Unlike the conventional shooting method, which is unstable when the blowing rate increases, the proposed method avoids the unstable direction and is capable of solving complex boundary-layer problems involving mass and energy balance on the surface.

  9. Computation and measurement of air temperature distribution of an industrial melt blowing die

    Directory of Open Access Journals (Sweden)

    Wu Li-Li

    2014-01-01

    Full Text Available The air flow field of the dual slot die on an HDF-6D melt blowing non-woven equipment is computed numerically. A temperature measurement system is built to measure air temperatures. The computation results tally with the measured results proving the correctness of the computation. The results have great valuable significance in the actual melt blowing production.

  10. Development and implementation of Intelligent Soot Blowing Optimization System for TNB Janamanjung

    Directory of Open Access Journals (Sweden)

    Sundaram Taneshwaren

    2017-01-01

    Full Text Available With an ever increasing demand for energy, Malaysia has become a nation that thrives on solid power generation sector to meet the energy demand and supply market. In a coal fired power plant, soot blowing operation is commonly used as a cleaning mechanism inside the boiler. There are many types of sequence available for this soot blowing operation. Hence, there is no efficient ways in utilizing the soot blowing operation to enhance the efficiency of boiler. Soot blowing optimization requires specific set of data preparation and simulation in order to achieve the best modal. Computational Fluid Dynamics (CFD is used to model a 700MW super-critical boiler, whereby parameters with effect to soot blowing operation is studied. Two different boiler condition is studied to analyze parameters in a clean and faulty boiler. Artificial Neural Network (ANN is used to train neural network modal with back propagation method to determine the best modal that will be used to predict soot blowing operation. Combination of neural network different number of neurons, hidden layers, training algorithm, and training functions is trained to find the modal with lowest error. By improving soot blowing sequence, efficiency of boiler can be improved by providing best parameter and model. This model is then used as a reference for advisory tool whereby a Neural Network Predictive Tool is suggested to the station to predict the soot blowing operation that occurs.

  11. Blow-up Mechanism of Classical Solutions to Quasilinear Hyperbolic Systems in the Critical Case

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    This paper deals with the blow-up phenomenon, particularly, the geometric blow-up mechanism, of classical solutions to the Cauchy problem for quasilinear hyperbolic systems in the critical case. We prove that it is still the envelope of the same family of characteristics which yields the blowup of classical solutions to the Cauchy problem in the critical case.

  12. Blow-up, Global Existence and Persistence Properties for the Coupled Camassa–Holm equations

    International Nuclear Information System (INIS)

    Zhu Mingxuan

    2011-01-01

    In this paper, we consider the coupled Camassa–Holm equations. First, we present some new criteria on blow-up. Then global existence and blow-up rate of the solution are also established. Finally, we discuss persistence properties of this system.

  13. 'Whistle-blowing' and the quandary of policy implementation in Nigeria

    African Journals Online (AJOL)

    Nigeria as a country has undergone series of economic policies and Programs to bring her economy back on track. These policies range from National Development Plan to the present day whistle-blowing policy. The whistle blowing policy was introduced by the administration of President Buhari in December, 2016, with a ...

  14. Transition between extinction and blow-up in a generalized Fisher–KPP model

    Energy Technology Data Exchange (ETDEWEB)

    Hernández-Bermejo, Benito, E-mail: benito.hernandez@urjc.es [Departamento de Física, Universidad Rey Juan Carlos, Calle Tulipán S/N, 28933, Móstoles, Madrid (Spain); Sánchez-Valdés, Ariel [Departamento de Matemática Aplicada, Universidad Rey Juan Carlos, Calle Tulipán S/N, 28933, Móstoles, Madrid (Spain)

    2014-05-01

    Stationary solutions of the Fisher–KPP equation with general nonlinear diffusion and arbitrary reactional kinetic orders terms are characterized. Such stationary (separatrix-like) solutions disjoint the blow-up solutions from those showing extinction. In addition a criterion for general parameter values is presented, which allows determining the blow-up or vanishing character of the solutions.

  15. Transition between extinction and blow-up in a generalized Fisher–KPP model

    International Nuclear Information System (INIS)

    Hernández-Bermejo, Benito; Sánchez-Valdés, Ariel

    2014-01-01

    Stationary solutions of the Fisher–KPP equation with general nonlinear diffusion and arbitrary reactional kinetic orders terms are characterized. Such stationary (separatrix-like) solutions disjoint the blow-up solutions from those showing extinction. In addition a criterion for general parameter values is presented, which allows determining the blow-up or vanishing character of the solutions.

  16. Rate of solidification of aluminium casting in varying wall thickness of cylindrical metallic moulds

    Directory of Open Access Journals (Sweden)

    Katsina Christopher BALA

    2014-02-01

    Full Text Available The quality of final casting mainly depends on the rate of solidification as rapid solidification produces fine grains structures with better mechanical properties. The analysis of heat transfer during the casting and solidification of aluminium alloy as well as the experimental investigation of the rate of solidification in varying thicknesses of cylindrical metallic mould was carried out. The temperature variation with time of the casting was recorded from which cooling curves were obtained for the determination of solidification time of the cast. The results showed that as the cylindrical mould thickness increases the solidification time decreases due to the chilling effect of the mould.

  17. Thermal Conductivity of Moulding Sand with Chemical Binders, Attempts of its Increasing

    Directory of Open Access Journals (Sweden)

    Zych J.

    2015-04-01

    Full Text Available The investigation results of the thermal conductivity of the selected group of moulding sands with chemical binders, mainly organic, are presented in the hereby paper. Studies encompassed also moulding sands into which additions improving the thermal conductivity were introduced. Two testing methods were applied, i.e. investigations at a steady and unsteady temperature zone. For investigations at a steady temperature zone the new original experimental stand was designed and built, adapted also for testing moulding sands with binders undergoing destruction at relatively low temperatures.

  18. Replication of microstructures on three-dimensional geometries by injection moulding of liquid silicone rubber

    DEFF Research Database (Denmark)

    Zhang, Yang; Mischkot, Michael; Hansen, Hans Nørgaard

    2015-01-01

    In this paper, liquid silicon rubber (LSR) parts with micro pillars are studied. The LSR parts were produced by injection moulding and are used as anchoring device for electrode implants inside humans. Micro-structures with specific dimension on implant surfaces can reduce encapsulation...... by the human body, thereby improving implant performance. This paper presents a method of applying micro structure on 3D parts. A Ni-plate with micro holes on the surface was cut into inserts and stuck in a cavity for injection moulding. 1000 injection moulding cycles were performed. Key dimensions...

  19. Melting of corrosion–resisting steels using air in bath agitation at the end of oxygen blowing

    International Nuclear Information System (INIS)

    Gizatulin, R A; Valuev, D V; Valueva, A V; Yedesheva, Ch V

    2014-01-01

    A number of metallurgical plants employ ladle stirring with argon at the end of oxygen blowing during the melting process of corrosion–resisting steels [1, 2]. At the same time, the scarcity and relatively high cost of argon, its low pressure in a shop air pipeline restrain most plants from using argon for corrosion–resisting steel production. Compressed air was used instead of argon to intensify the process of decarbonizing when chromium–nickel stainless steels were made with a 40–ton electric arc furnace at the Kuznetsk Metallurgical Plant

  20. Blow-up for a three dimensional Keller-Segel model with consumption of chemoattractant

    Science.gov (United States)

    Jiang, Jie; Wu, Hao; Zheng, Songmu

    2018-04-01

    We investigate blow-up properties for the initial-boundary value problem of a Keller-Segel model with consumption of chemoattractant when the spatial dimension is three. Through a kinetic reformulation of the Keller-Segel system, we first derive some higher-order estimates and obtain certain blow-up criteria for the local classical solutions. These blow-up criteria generalize the results in [4,5] from the whole space R3 to the case of bounded smooth domain Ω ⊂R3. Lower global blow-up estimate on ‖ n ‖ L∞ (Ω) is also obtained based on our higher-order estimates. Moreover, we prove local non-degeneracy for blow-up points.

  1. Some blow-up problems for a semilinear parabolic equation with a potential

    Science.gov (United States)

    Cheng, Ting; Zheng, Gao-Feng

    The blow-up rate estimate for the solution to a semilinear parabolic equation u=Δu+V(x)|u in Ω×(0,T) with 0-Dirichlet boundary condition is obtained. As an application, it is shown that the asymptotic behavior of blow-up time and blow-up set of the problem with nonnegative initial data u(x,0)=Mφ(x) as M goes to infinity, which have been found in [C. Cortazar, M. Elgueta, J.D. Rossi, The blow-up problem for a semilinear parabolic equation with a potential, preprint, arXiv: math.AP/0607055, July 2006], is improved under some reasonable and weaker conditions compared with [C. Cortazar, M. Elgueta, J.D. Rossi, The blow-up problem for a semilinear parabolic equation with a potential, preprint, arXiv: math.AP/0607055, July 2006].

  2. A Basic Study on Countermeasure Against Aerodynamic Force Acting on Train Running Inside Tunnel Using Air Blowing

    Science.gov (United States)

    Suzuki, Masahiro; Nakade, Koji

    A basic study of flow controls using air blowing was conducted to reduce unsteady aerodynamic force acting on trains running in tunnels. An air blowing device is installed around a model car in a wind tunnel. Steady and periodic blowings are examined utilizing electromagnetic valves. Pressure fluctuations are measured and the aerodynamic force acting on the car is estimated. The results are as follows: a) The air blowing allows reducing the unsteady aerodynamic force. b) It is effective to blow air horizontally at the lower side of the car facing the tunnel wall. c) The reduction rate of the unsteady aerodynamic force relates to the rate of momentum of the blowing to that of the uniform flow. d) The periodic blowing with the same frequency as the unsteady aerodynamic force reduces the aerodynamic force in a manner similar to the steady blowing.

  3. COMPARISON OF POLYJET PRINTING AND SILICON MOULDING AS RAPID PLASTIC MOULDING SOLUTIONS

    Directory of Open Access Journals (Sweden)

    R. Singh

    2012-12-01

    Full Text Available The aim of the present investigation is to compare two rapid molding (RM solutions, namely polyjet printing (PP and silicon molding (SM, for the manufacture of plastic components. The comparison has been made on the basis of dimensional accuracy (as per IT grades, mechanical properties (namely surface hardness, surface roughness and production cost. The comparison of the experimental results will serve as a yard stick for the further selection of processes for industrial applications.

  4. PEM fuel cells with injection moulded bipolar plates of highly filled graphite compounds; PEM-Brennstoffzellen mit spritzgegossenen Bipolarplatten aus hochgefuelltem Graphit-Compound

    Energy Technology Data Exchange (ETDEWEB)

    Kreuz, Can

    2008-04-11

    This work concerns with the injection moulding of highly filled graphite compounds to bipolar plates for PEM fuel cells in a power output range between 100 - 500 Watts. A particular focus is laid on the combination of the three multidisciplinary scopes like material development, production technology and component development / design. The results of the work are specified by the process-oriented characterisation of the developed and manufactured bipolar plates as well as their application in a functioning fuel cell. (orig.)

  5. Blowing up solutions for a biharmonic equation with critical nonlinearity

    International Nuclear Information System (INIS)

    El Mehdi, K.; Hammami, M.

    2004-05-01

    In this paper we consider the following biharmonic equation with critical exponent (P ε ):Δ 2 u=Ku (n+4)/(n-4)-ε , u>0 in Ω and u=Δu=0 on ∂Ω, where Ω is a smooth bounded domain in R n , n≥5, ε is a small positive parameter, and K is a smooth positive function in Ω-bar. We construct solutions of (P ε ) which blow up and concentrate at strict local maximum of K either at the boundary or in the interior of Ω. We also construct solutions of (P ε ) concentrating at an interior strict local minimum point of K. Finally, we prove a nonexistence result for the supercritical problem which is in sharp contrast to what happened for (P ε ). (author)

  6. Improved Longitudinal Blow-up and Shaving in the Booster

    CERN Document Server

    Hancock, S

    2013-01-01

    The low-intensity proton beam for p-Pb collisions in the LHC did not come back in the Booster at the beginning of 2013 anything like it had been set up at the end of 2012. In particular there were unexplained intensity fluctuations of ±100%. Although the root cause of the drift in performance was never established, its investigation revealed long-standing issues in the longitudinal plane which, when corrected, allowed single-bunch beams to be delivered with unprecedented reproducibility and control of both intensity and longitudinal emittance. The new approach was adopted for the ion run and subsequently for MDs at higher intensities, where it made possible a robust control of intensity at constant 6D phase space volume. Post-LS1, it may even provide a platform upon which to build a more exotic controlled longitudinal blow-up to generate higher intensity bunches with a flattened line density.

  7. Clinical features and MRI findings of blow-out fracture

    International Nuclear Information System (INIS)

    Yamanouchi, Yasuo; Yasuda, Takasumi; Kawamoto, Keiji; Inagaki, Takayuki; Someda, Kuniyuki.

    1996-01-01

    Precise anatomical understanding of orbital blow-out fracture lesions is necessary for the treatment of patients. Retrospectively, MRI findings were compared with the clinical features of pure type blow-out fractures and the efficacy of MRI in influencing a decision for surgical intervention was evaluated. Eighteen child (15 boys, 3 girls) cases were evaluated and compared with adult cases. The patients were classified into three categories (Fig.1) and two types (Fig.2) in accordance with the degree of protrusion of fat tissue. The degree of muscle protrusion also was divided into three categories (Fig. 3). Both muscle and fat tissue were protruding from the fracture site in 14 cases. Fat tissue protrusion alone was found in 3 cases. In contrast, no protrusion was seen in one case. The incarcerated type of fat prolapse was found in 40% of cases, while muscle tissue prolapse was found in 75% of patients. Marginal irregularity or swelling of muscle was observed in 11 patients. There was good correlation of ocular motor disturbance and MRI findings. Disturbance of eyeball movement was observed in all patients with either incarcerated fat tissue or marginal irregularity or swelling of muscle. In contrast, restriction of eyeball movement was rare in cases of no incarceration, even if the fracture was wide. Deformity or marginal irregularity of the ocular muscle demonstrated in MRI may suggest damage an adhesion to the muscle wall. When MRI reveals incarceration or severe prolapse of fat tissue, or deformity and marginal irregularity of the ocular muscle, surgical intervention should be considered. (author)

  8. Clinical features and MRI findings of blow-out fracture

    Energy Technology Data Exchange (ETDEWEB)

    Yamanouchi, Yasuo; Yasuda, Takasumi; Kawamoto, Keiji [Kansai Medical Univ., Moriguchi, Osaka (Japan); Inagaki, Takayuki; Someda, Kuniyuki

    1996-06-01

    Precise anatomical understanding of orbital blow-out fracture lesions is necessary for the treatment of patients. Retrospectively, MRI findings were compared with the clinical features of pure type blow-out fractures and the efficacy of MRI in influencing a decision for surgical intervention was evaluated. Eighteen child (15 boys, 3 girls) cases were evaluated and compared with adult cases. The patients were classified into three categories (Fig.1) and two types (Fig.2) in accordance with the degree of protrusion of fat tissue. The degree of muscle protrusion also was divided into three categories (Fig. 3). Both muscle and fat tissue were protruding from the fracture site in 14 cases. Fat tissue protrusion alone was found in 3 cases. In contrast, no protrusion was seen in one case. The incarcerated type of fat prolapse was found in 40% of cases, while muscle tissue prolapse was found in 75% of patients. Marginal irregularity or swelling of muscle was observed in 11 patients. There was good correlation of ocular motor disturbance and MRI findings. Disturbance of eyeball movement was observed in all patients with either incarcerated fat tissue or marginal irregularity or swelling of muscle. In contrast, restriction of eyeball movement was rare in cases of no incarceration, even if the fracture was wide. Deformity or marginal irregularity of the ocular muscle demonstrated in MRI may suggest damage an adhesion to the muscle wall. When MRI reveals incarceration or severe prolapse of fat tissue, or deformity and marginal irregularity of the ocular muscle, surgical intervention should be considered. (author)

  9. Laser cleaning of the contaminations on the surface of tire mould

    Science.gov (United States)

    Ye, Yayun; Jia, Baoshen; Chen, Jing; Jiang, Yilan; Tang, Hongping; Wang, Haijun; Luan, Xiaoyu; Liao, Wei; Zhang, Chuanchao; Yao, Caizhen

    2017-07-01

    During the manufacturing of tires, surface pollutants on tire mould will lead to the production of unqualified tires. Tire moulds need to be regularly cleaned. Laser cleaning is recognized as a non-destructive, effective, precise and environmental friendly method. In this paper, laser cleaning was used to remove contaminants on tire mould surface. First, laser induced damage experiments were performed. The results showed that the roughness and hardness of the cast steel sample surface seldom changed under the energy range of 140.1-580.2 mJ laser irradiation 1 pulse and the energy range of 44.7-168.9 mJ laser irradiation 100 pulses. In the laser cleaning experiments, the cleaning thresholds and the optimal cleaning parameters were obtained. Results indicated that laser cleaning was safe and effective for tire mould contamination removal.

  10. Influence of the Reclaim Addition on Properties of Moulding Sands with the Geopol Binder

    Directory of Open Access Journals (Sweden)

    Drożyński D.

    2015-03-01

    Full Text Available The investigation results of the influence of the reclaim additions on the properties of moulding sands with the GEOPOL geopolymer binder developed by the SAND TEAM Company were presented. Two brands of hardeners were applied in the tested compositions, the first one was developed by the SAND TEAM Company, marked SA72 and the new hardener offered by the KRATOS Company, marked KR72. The main purpose of investigations was to determine the influence of reclaim fractions and the applied hardener on the basic moulding sands properties, such as: bending and tensile strength, permeability and grindability. The unfavourable influence of the reclaim additions into moulding sands on the tested properties as well as an increased hardening rate, were found. Moulding sands, in which the hardener KR72 of the KRATOS Company was used, were less sensitive to the reclaim additions

  11. Modelling the effect of ethanol on growth rate of food spoilage moulds

    NARCIS (Netherlands)

    Dantigny, P.; Guilmart, A.; Radoi, F.; Bensoussan, M.; Zwietering, M.H.

    2005-01-01

    The effect of ethanol (E) on the radial growth rate (¿) of food spoilage moulds (Aspergillus candidus, Aspergillus flavus, Aspergillus niger, Cladosporium cladosporioides, Eurotium herbariorum, Mucor circinelloides, Mucor racemosus, Paecilomyces variotii, Penicillium chrysogenum, Penicillium

  12. Rheological and thermal analysis of the filling stage of injection moulding

    Directory of Open Access Journals (Sweden)

    A. Szucs

    2012-08-01

    Full Text Available Flow conditions are different in the cavity of the injection mould from the capillary flow of a laboratory rheological instrument. An injection moulding slit die rheometer (Rheo-mould was designed with a series of slit and orifice dies. Four pressure sensors were built in the stationary side of the mould, therefore the pressure could be measured at four different places. A changeable slit die insert was designed in the moving side. The shear stress and the shear rate can be calculated from the pressure gradient and from the flow rate of the melt, respectively. Flow curves of low density polyethylene were determined using Bagley, Rabinowitsch and Mooney corrections. The results were compared to the flow curves determined by Göttfert and Haake capillary equipments. It was found that the agreement between the methods is excellent.

  13. Tool path planning of hole-making operations in ejector plate of injection mould using modified shuffled frog leaping algorithm

    Directory of Open Access Journals (Sweden)

    Amol M. Dalavi

    2016-07-01

    Full Text Available Optimization of hole-making operations in manufacturing industry plays a vital role. Tool travel and tool switch planning are the two major issues in hole-making operations. Many industrial applications such as moulds, dies, engine block, automotive parts etc. requires machining of large number of holes. Large number of machining operations like drilling, enlargement or tapping/reaming are required to achieve the final size of individual hole, which gives rise to number of possible sequences to complete hole-making operations on the part depending upon the location of hole and tool sequence to be followed. It is necessary to find the optimal sequence of operations which minimizes the total processing cost of hole-making operations. In this work, therefore an attempt is made to reduce the total processing cost of hole-making operations by applying relatively new optimization algorithms known as shuffled frog leaping algorithm and proposed modified shuffled frog leaping algorithm for the determination of optimal sequence of hole-making operations. An industrial application example of ejector plate of injection mould is considered in this work to demonstrate the proposed approach. The obtained results by the shuffled frog leaping algorithm and proposed modified shuffled frog leaping algorithm are compared with each other. It is seen from the obtained results that the results of proposed modified shuffled frog leaping algorithm are superior to those obtained using shuffled frog leaping algorithm.

  14. Inhibitory Properties of Lactic Acid Bacteria against Moulds Associated with Spoilage of Bakery Products

    OpenAIRE

    I. A. Adesina; A. O. Ojokoh; D. J. Arotupin

    2017-01-01

    Aim: To evaluate the potentiality of LAB strains isolated from different fermented products to inhibit moulds associated with spoilage of bakery products. Methodology: Lactic acid bacterial (LAB) strains obtained from fermented products (“burukutu”, “pito”, yoghurt, and “iru”) were screened for antifungal activity against moulds (Aspergillus flavus, Aspergillus fumigatus, Aspergillus repens and Penicillium sp.) isolated from spoilt bakery products. Inhibitory activities of the lactic acid...

  15. Manuscript title: antifungal proteins from moulds: analytical tools and potential application to dry-ripened foods.

    Science.gov (United States)

    Delgado, Josué; Owens, Rebecca A; Doyle, Sean; Asensio, Miguel A; Núñez, Félix

    2016-08-01

    Moulds growing on the surface of dry-ripened foods contribute to their sensory qualities, but some of them are able to produce mycotoxins that pose a hazard to consumers. Small cysteine-rich antifungal proteins (AFPs) from moulds are highly stable to pH and proteolysis and exhibit a broad inhibition spectrum against filamentous fungi, providing new chances to control hazardous moulds in fermented foods. The analytical tools for characterizing the cellular targets and affected pathways are reviewed. Strategies currently employed to study these mechanisms of action include 'omics' approaches that have come to the forefront in recent years, developing in tandem with genome sequencing of relevant organisms. These techniques contribute to a better understanding of the response of moulds against AFPs, allowing the design of complementary strategies to maximize or overcome the limitations of using AFPs on foods. AFPs alter chitin biosynthesis, and some fungi react inducing cell wall integrity (CWI) pathway. However, moulds able to increase chitin content at the cell wall by increasing proteins in either CWI or calmodulin-calcineurin signalling pathways will resist AFPs. Similarly, AFPs increase the intracellular levels of reactive oxygen species (ROS), and moulds increasing G-protein complex β subunit CpcB and/or enzymes to efficiently produce glutathione may evade apoptosis. Unknown aspects that need to be addressed include the interaction with mycotoxin production by less sensitive toxigenic moulds. However, significant steps have been taken to encourage the use of AFPs in intermediate-moisture foods, particularly for mould-ripened cheese and meat products.

  16. Study on the Mould-Resistant Properties of Moso Bamboo Treated with High Pressure and Amylase

    Directory of Open Access Journals (Sweden)

    Xiao-Dong Huang

    2013-11-01

    Full Text Available Starch of moso bamboo mainly exists in the elongated parenchyma cells, and it is difficult for amylase to enter moso bamboo and dissolve the starch. Therefore, the mould resistance capability of moso bamboo’s products cannot meet the need for bamboo to resist fungal decay. In this experiment, moso bamboo blocks were first treated at six levels of pressure and for six different treatment durations. The results showed that reducing sugar content was decreased dramatically from 0.92 mg/L to 0.19 mg/L and the starch content decreased from 1.18% to 0.96% when the pressure was increased from 0 psi to 100 psi. Regression analysis showed that the effects of an individual amylase reaction and individual pressure treatment on the starch or reducing sugar content were significant with a high correlation coefficient. Three traditional types of moso bamboo moulds (Aspergillus niger, Penicillium citrinum, and Trichoderma viride were then used for mould resistance testing. The results revealed that the mould resistance capability of moso bamboo blocks could be greatly improved by the combined effect of enzyme activity and pressure treatment. Mould resistance was enhanced by increasing the pressure or prolonging the treatment time. This research could provide a new method for the protection of bamboo from mould attack.

  17. Effects of cathode channel size and operating conditions on the performance of air-blowing PEMFCs

    International Nuclear Information System (INIS)

    Kim, Bosung; Lee, Yongtaek; Woo, Ahyoung; Kim, Yongchan

    2013-01-01

    Highlights: • Effect of cathode channel size on the air-blowing PEMFC is analyzed. • Performance and EIS tests of air-blowing PEMFCs are conducted. • Test conditions include the operating temperature, fan voltage, and anode humidity. • Flooding is a limiting factor for decreasing channel size at low temperature. • Water management is investigated by analyzing ohmic resistance. - Abstract: Air-blowing proton exchange membrane fuel cells (PEMFCs) have been developed as a potential new power source for portable electronic devices. However, air-blowing PEMFCs show lower performance than compressed-air PEMFCs because of their adverse operating conditions. In this study, the effects of the cathode channel size and operating conditions on the performance of the air-blowing PEMFC were analyzed. At the normal operating temperature, the performance of the air-blowing PEMFC improved with the decrease in the cathode channel size. However, at a low operating temperature and low fan voltage, massive flooding limits the decrease in the cathode channel size. In addition, water management in the air-blowing PEMFC was investigated by analyzing ohmic resistance. The transition current density between the humidification and the flooding region decreased with decreasing cathode channel size and operating temperature

  18. Debinding and Sintering of an Injection-Moulded Hypereutectic Al–Si Alloy

    Directory of Open Access Journals (Sweden)

    Jiaqi Ni

    2018-05-01

    Full Text Available Hypereutectic Al–Si (20 wt.% alloy parts were fabricated by employing a powder injection moulding (PIM technique with a developed multi-component binder system composed of high-density polyethylene (35 wt.%, carnauba wax (62 wt.% and stearic acid (3 wt.%. The feedstocks contained 83 wt.% metal powders. The debinding process was carried out by a combination of solvent extraction and thermal decomposition. The effects of solvent debinding variables such as kind of solvents, debinding temperatures and time, and the bulk surface area to volume ratios on the debinding process were investigated. Thermal debinding and the subsequent sintering process were carried out in a heating sequence under a nitrogen atmosphere. The influences of sintering temperature and sintering time on the mechanical properties and structure were considered. Under the optimal sintering condition, sintering at 550 °C for 3 h, the final sintering parts were free of distortion and exhibited good mechanical properties. Relative sintered density, Brinell hardness, and tensile strength were ~95.5%, 58 HBW and ~154, respectively.

  19. Debinding and Sintering of an Injection-Moulded Hypereutectic Al⁻Si Alloy.

    Science.gov (United States)

    Ni, Jiaqi; Yu, Muhuo; Han, Keqing

    2018-05-16

    Hypereutectic Al⁻Si (20 wt.%) alloy parts were fabricated by employing a powder injection moulding (PIM) technique with a developed multi-component binder system composed of high-density polyethylene (35 wt.%), carnauba wax (62 wt.%) and stearic acid (3 wt.%). The feedstocks contained 83 wt.% metal powders. The debinding process was carried out by a combination of solvent extraction and thermal decomposition. The effects of solvent debinding variables such as kind of solvents, debinding temperatures and time, and the bulk surface area to volume ratios on the debinding process were investigated. Thermal debinding and the subsequent sintering process were carried out in a heating sequence under a nitrogen atmosphere. The influences of sintering temperature and sintering time on the mechanical properties and structure were considered. Under the optimal sintering condition, sintering at 550 °C for 3 h, the final sintering parts were free of distortion and exhibited good mechanical properties. Relative sintered density, Brinell hardness, and tensile strength were ~95.5%, 58 HBW and ~154, respectively.

  20. Error analysis in predictive modelling demonstrated on mould data.

    Science.gov (United States)

    Baranyi, József; Csernus, Olívia; Beczner, Judit

    2014-01-17

    The purpose of this paper was to develop a predictive model for the effect of temperature and water activity on the growth rate of Aspergillus niger and to determine the sources of the error when the model is used for prediction. Parallel mould growth curves, derived from the same spore batch, were generated and fitted to determine their growth rate. The variances of replicate ln(growth-rate) estimates were used to quantify the experimental variability, inherent to the method of determining the growth rate. The environmental variability was quantified by the variance of the respective means of replicates. The idea is analogous to the "within group" and "between groups" variability concepts of ANOVA procedures. A (secondary) model, with temperature and water activity as explanatory variables, was fitted to the natural logarithm of the growth rates determined by the primary model. The model error and the experimental and environmental errors were ranked according to their contribution to the total error of prediction. Our method can readily be applied to analysing the error structure of predictive models of bacterial growth models, too. © 2013.

  1. Birefringence in heat-mechanical modified freshly moulded polyester fibers

    Energy Technology Data Exchange (ETDEWEB)

    Velev, V; Dimov, T; Popov, A; Denev, Y; Hristov, H; Angelov, T; Markova, K; Zagortcheva, M; Arhangelova, N; Uzunov, N, E-mail: v.velev@shu-bg.ne

    2010-11-01

    The article submits new experimental data concerning to the role of combined thermo-mechanical treatments on the structural development of freshly moulded uncrystallized but crystallizable poly (ethylene terephthalate) (PET) fibers. The object of the present work is PET as a thermoplastic polymer with a large practical application. The report is devoted to the influence of the heat-mechanical modification temperature on the structure rearrangement in uniaxially orientated amorphous PET. The heat-mechanical modification of the investigated yarns and the optical measurements were realized by specialized gears constructed and built in the author's laboratories. The fibers heat-mechanical modification includes samples annealing at constant temperature above their glass transition temperature (T{sub g}) without strain stress. The yarn annealing has been followed from well defined uniaxially strain-loading with values from 0 MPa up to 30 MPa during two minutes. The optical measurements were carried out by an optical system using a polarization microscope and a CCD camera. The obtained experimental data has been analyzed by Mocha-1.2 (Jandel Scientific) software. There are established dependences between the heat-mechanical modification mode and the structural rearrangements running in the studied PET samples.

  2. Dimensional measurement of micro-moulded parts by computed tomography

    DEFF Research Database (Denmark)

    Ontiveros, S.; Yagüe-Fabra, J.A.; Jiménez, R.

    2012-01-01

    Computed tomography (CT) is progressively assuming an important role in metrology applications and great efforts are being made in order to turn it into a reliable and standardized measuring technology. CT is typically used for non-destructive tests, but it is currently becoming very popular for ...... and the analysis of the results provide valuable conclusions about the advantages and drawbacks of using CT metrology in comparison with other measuring systems when these techniques are employed for the quality control of micro-moulded parts.......Computed tomography (CT) is progressively assuming an important role in metrology applications and great efforts are being made in order to turn it into a reliable and standardized measuring technology. CT is typically used for non-destructive tests, but it is currently becoming very popular...... for dimensional metrology applications due to its strategic advantages such as the capability of performing measurements on both the component's surface and volume, allowing inspection possibilities to otherwise non-accessible internal features. This paper focuses on the dimensional verification of two micro...

  3. Self-sustained Oscillation Pulsed Air Blowing System for Energy Saving

    Institute of Scientific and Technical Information of China (English)

    CAI Maolin; XU Weiqing

    2010-01-01

    Currently, many studies have been made for years on dimensions of pneumatic nozzle, which influence the flow characteristic of blowing system. For the purpose of outputting the same blowing force, the supply pressure could be reduced by decreasing the ratio of length to diameter of nozzle. The friction between high speed air and pipe wall would be reduced if the nozzle is designed to be converging shape comparing with straight shape. But the volume flow and pressure, discussed in these studies, do not describe energy loss of the blowing system directly. Pneumatic power is an innovative principle to estimate pneumatic system's energy consumption directly. Based on the above principle, a pulse blowing method is put forward for saving energy. A flow experiment is carried out, in which the high speed air flows from the pulse blowing system and continuous blowing system respectively to a plate with grease on top. Supply pressure and the volume of air used for removing the grease are measured to calculate energy consumption. From the experiment result, the pulse blowing system performs to conserve energy comparing with the continuous blowing system. The frequency and duty ratio of pulse flow influence the blowing characteristic. The pulse blowing system performs to be the most efficient at the specified frequency and duty ratio. Then a pneumatic self-oscillated method based on air operated valve is put forward to generate pulse flow. A simulation is made about dynamic modeling the air operated valve and calculating the motion of the valve core and output pressure. The simulation result verifies the system to be able to generate pulse flow, and predicts the key parameters of the frequency and duty ratio measured by experiment well. Finally, on the basis of simplifying and solution of the pulse blowing system's mathematic model, the relationship between system's frequency duty ratio and the dimensions of components is simply described with four algebraic equations. The

  4. Local-in-space blow-up criteria for a class of nonlinear dispersive wave equations

    Science.gov (United States)

    Novruzov, Emil

    2017-11-01

    This paper is concerned with blow-up phenomena for the nonlinear dispersive wave equation on the real line, ut -uxxt +[ f (u) ] x -[ f (u) ] xxx +[ g (u) + f″/(u) 2 ux2 ] x = 0 that includes the Camassa-Holm equation as well as the hyperelastic-rod wave equation (f (u) = ku2 / 2 and g (u) = (3 - k) u2 / 2) as special cases. We establish some a local-in-space blow-up criterion (i.e., a criterion involving only the properties of the data u0 in a neighborhood of a single point) simplifying and precising earlier blow-up criteria for this equation.

  5. Sounds of Silence: Organisational trust and decisions to blow the whistle

    Directory of Open Access Journals (Sweden)

    Elli Binikos

    2008-11-01

    Full Text Available Whistleblowing is a form of pro-social behaviour that occurs when an employee reports organisational wrongdoing to an authority able to implement corrective action. While a number of social factors may infuence an employee’s decision to blow the whistle, very little cognisance is given to the role of organisational trust. Since whistleblowing situations often pose problems for whistleblowers, organisational trust becomes an important facilitator for the decision to blow the whistle. Drawing on a case study, this paper shows that when trust exists, employees are more likely to blow the whistle and to do so internally rather than externally.

  6. Blow-up boundary regimes for general quasilinear parabolic equations in multidimensional domains

    International Nuclear Information System (INIS)

    Shishkov, A E; Shchelkov, A G

    1999-01-01

    A new approach (not based on the techniques of barriers) to the study of asymptotic properties of the generalized solutions of parabolic initial boundary-value problems with finite-time blow-up of the boundary values is proposed. Precise conditions on the blow-up pattern are found that guarantee uniform localization of the solution for an arbitrary compactly supported initial function. The main result of the paper consists in obtaining precise sufficient conditions for the singular (or blow-up) set of an arbitrary solution to remain within the boundary of the domain

  7. Ink-jet printing technology enables self-aligned mould patterning for electroplating in a single step

    International Nuclear Information System (INIS)

    Meissner, M V; Spengler, N; Mager, D; Wang, N; Kiss, S Z; Höfflin, J; While, P T; Korvink, J G

    2015-01-01

    We present a new self-aligned, mask-free micro-fabrication method with which to form thick-layered conductive metal micro-structures inside electroplating moulds. Seed layer patterning for electroplating was performed by ink-jet printing using a silver nano-particle ink deposited on SU-8 or Ordyl SY permanent resist. The silver ink contact angle on SU-8 was adjusted by oxygen plasma followed by a hard bake. Besides functioning as a seed layer, the printed structures further served as a shadow mask during patterning of electroplating moulds into negative photoresist. The printed silver tracks remained in strong adhesion to the substrate when exposed to the acidic chemistry of the electroplating bath. To demonstrate the process, we manufactured rectangular, low-resistivity planar micro-coils for use in magnetic resonance microscopy. MRI images of a spring onion with an in-plane resolution down to 10 µm × 10 µm were acquired using a micro-coil on an 11.7 T MRI scanner. (paper)

  8. Debinding behaviour of a water soluble PEG/PMMA binder for Ti metal injection moulding

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Gang [Department of Chemical and Materials Engineering, The University of Auckland, Private Bag 92019, Auckland 1142 (New Zealand); Cao, Peng, E-mail: p.cao@auckland.ac.nz [Department of Chemical and Materials Engineering, The University of Auckland, Private Bag 92019, Auckland 1142 (New Zealand); Wen, Guian [Department of Chemical and Materials Engineering, The University of Auckland, Private Bag 92019, Auckland 1142 (New Zealand); Edmonds, Neil [School of Chemical Science, The University of Auckland, Private Bag 92019, Auckland 1142 (New Zealand)

    2013-05-15

    Polyethylene glycol (PEG) has been becoming a common component in the design of water soluble binder systems for metal injection moulding. Similar to solvent debinding, PEG can be leached out by water and the mechanism of debinding was proposed in the literature with somehow misleading information about the debinding mechanism, particularly about the formation of PEG gel. This work investigates the debinding behaviours of a PEG-based binder in titanium compacts. Titanium powder is formulated with PEG, poly(methyl methacrylate) (PMMA) and stearic acid (SA) to formulate titanium feedstock. To determine the debinding kinetics, the PEG removal percentages are measured at three different temperatures and for various specimen thicknesses. A mathematic model based on diffusion-controlled debinding process is established. The evolution of porous microstructure during the water debinding process is observed using scanning electron microscopy. Based on these observations, a water debinding mechanism for titanium alloy compacts formulated with PEG-based binders is proposed. - Highlights: ► The water-debinding behaviours of the PEG binder system were investigated. ► PEG dissolution and transportation, and the pore structure development. ► A water debinding mechanism of PEG-based binders is proposed. ► Incorrect explanation of PEG gelling in the literature is corrected. ► Correction/modification made as per the reviewers' comments and suggestions.

  9. Mould design and manufacturing considerations of honeycomb biocomposites with transverse fibre direction for aerospace application

    Science.gov (United States)

    Manan, N. H.; Majid, D. L.; Romli, F. I.

    2016-10-01

    Sandwich structures with honeycomb core are known to significantly improve stiffness at lower weight and possess high flexural rigidity. They have found wide applications in aerospace as part of the primary structures, as well as the interior paneling and floors. High performance aluminum and aramid are the typical materials used for the purpose of honeycomb core whereas in other industries, materials such as fibre glass, carbon fibre, Nomex and also Kevlar reinforced with polymer are used. Recently, growing interest in developing composite structures with natural fibre reinforcement has also spurred research in natural fibre honeycomb material. The majority of the researches done, however, have generally emphasized on the usage of random chopped fibre and only a few are reported on development of honeycomb structure using unidirectional fibre as the reinforcement. This is mainly due to its processing difficulties, which often involve several stages to account for the arrangement of fibres and curing. Since the use of unidirectional fibre supports greater strength compared to random chopped fibre, a single-stage process in conjunction with vacuum infusion is suggested with a mould design that supports fibre arrangement in the direction of honeycomb loading.

  10. Debinding behaviour of a water soluble PEG/PMMA binder for Ti metal injection moulding

    International Nuclear Information System (INIS)

    Chen, Gang; Cao, Peng; Wen, Guian; Edmonds, Neil

    2013-01-01

    Polyethylene glycol (PEG) has been becoming a common component in the design of water soluble binder systems for metal injection moulding. Similar to solvent debinding, PEG can be leached out by water and the mechanism of debinding was proposed in the literature with somehow misleading information about the debinding mechanism, particularly about the formation of PEG gel. This work investigates the debinding behaviours of a PEG-based binder in titanium compacts. Titanium powder is formulated with PEG, poly(methyl methacrylate) (PMMA) and stearic acid (SA) to formulate titanium feedstock. To determine the debinding kinetics, the PEG removal percentages are measured at three different temperatures and for various specimen thicknesses. A mathematic model based on diffusion-controlled debinding process is established. The evolution of porous microstructure during the water debinding process is observed using scanning electron microscopy. Based on these observations, a water debinding mechanism for titanium alloy compacts formulated with PEG-based binders is proposed. - Highlights: ► The water-debinding behaviours of the PEG binder system were investigated. ► PEG dissolution and transportation, and the pore structure development. ► A water debinding mechanism of PEG-based binders is proposed. ► Incorrect explanation of PEG gelling in the literature is corrected. ► Correction/modification made as per the reviewers' comments and suggestions

  11. Heater Choice, Dampness and Mould Growth in 26 New Zealand Homes: A Study of Propensity for Mould Growth Using Encapsulated Fungal Spores

    Directory of Open Access Journals (Sweden)

    Mikael Boulic

    2015-02-01

    Full Text Available The relationship between the use of unflued gas heaters (UGH, N = 14 and heat pump heaters (HP, N = 12 located in the living rooms, and mould growth on the living room and bedroom walls, of 26 New Zealand (NZ occupied homes was investigated during winter. Two methods were employed to evaluate the potential of mould growth on walls: (i measurement of daily hyphal growth rate using a fungal detector (encapsulated fungal spores; and (ii estimation of fungal contamination based on a four level scale visual inspection. The average wall psychrometric conditions were significantly different between the two heater type groups, in both the living rooms and the bedrooms with the UGH user homes being colder and damper than HP user homes. The UGHs were found to be a significant additional source of moisture in the living rooms which dramatically increased the capacity for fungi to grow on wall surfaces. The average daily hyphal growth rates were 4 and 16 times higher in the living rooms and in the bedrooms of the UGH user homes, respectively. Results from both mould detection methods gave good agreement, showing that the use of a fungal detector was an efficient method to predict the potential of mould growth on the inside of the external walls in NZ homes.

  12. A framework of cloud supported collaborative design in glass lens moulds based on aspheric measurement

    Science.gov (United States)

    Zhu, Yongjian; Wang, Yu; Na, Jingxin; Zhi, Yanan; Fan, Yufeng

    2013-09-01

    Aspheric mould design includes the top-down design and reversal design. In this paper, a new framework of reversal design is proposed combining with cloud supported collaborative design (CSCD) based on aspheric measurement. The framework is a kind of collaborative platform, which is composed of eight modules, including the computerized aspheric precision measurement module (CAPM), computer-aided optical design of aspheric lens system (CAOD), computer-aided design of lens mould (CADLM), FEM(finite element method) simulation of lens molding module (FEMLM), computer-aided manufacture of lens and moulds (CAMLM), measurement data analysis module (MDAM), optical product lifecycle management module (OPLM) and cloud computing network module (CCNM). In this framework, the remote clients send an improved requirement or fabrication demand about optical lens system through CCNM, which transfers this signal to OPLM. In OPLM, one main server is in charge of the task distribution and collaborative work of other six modules. The first measurement data of aspheric lens are produced by clients or our proposed platform CAPM, then are sent to CAOD for optimization and the electronic drawings of lens moulds are generated in CADLM module. According the design drawings, the FEMLM could give the lens-molding simulation parameters through FEM software. The simulation data are used for the second design of moulds in CADLM module. In this case, the moulds could be fabricated in CAMLM by ultra-precision machine, and the aspheric lens could be also produced by lens-molding machine in CAMLM. At last, the final shape of aspheric lens could be measured in CAPM and the data analysis could be conducted in MDAM module. Through the proposed framework, all the work described above could be performed coordinately. And the optimum design data of lens mould could be realized and saved, then shared by all the work team.

  13. Influence of the mould on the size of A A 8090 alloy in the material melting bulk state

    International Nuclear Information System (INIS)

    Bolfarini, Claudemiro

    1996-01-01

    Wedge like samples were casted into investment moulds of alumina and spodumen. The later were additionally coated with lithium, barium, magnesium and calcium fluorides and chlorides based salts and other special materials. It was used the 2,6% Li-containing alloy AA8090. The grain size was measured as a function of the wedge thickness nd mould material. The results showed a strong dependence of the grain size to the mould materials for the same cast conditions: pouring temperature, mould temperature and chemical composition of the alloy. The AA8090 alloy had no addition of titanium-boron based grain refiner. (author)

  14. Origins of transverse emittance blow-up during the LHC energy tramp

    CERN Document Server

    Kuhn, M; Arduini, G; Kain, V; Schaumann, M; Tomas, R

    2014-01-01

    During LHC Run 1 about 30 % of the potential peak performance was lost due to transverse emittance blow-up through the LHC cycle. Measurements indicated that the majority of the blow-up occurred during the energy ramp. Until the end of LHC Run 1 this emittance blow-up could not be eliminated. In this paper the measurements and observations of emittance growth through the ramp are summarized. Simulation results for growth due to Intra Beam Scattering will be shown and compared to measurements. A summary of investigations of other possible sources will be given and backed up with simulations where possible. Requirements for commissioning the LHC with beam in 2015 after Long Shutdown 1 to understand and control emittance blow-up will be listed.

  15. Numerical and experimental study of blowing jet on a high lift airfoil

    Science.gov (United States)

    Bobonea, A.; Pricop, M. V.

    2013-10-01

    Active manipulation of separated flows over airfoils at moderate and high angles of attack in order to improve efficiency or performance has been the focus of a number of numerical and experimental investigations for many years. One of the main methods used in active flow control is the usage of blowing devices with constant and pulsed blowing. Through CFD simulation over a 2D high-lift airfoil, this study is trying to highlight the impact of pulsed blowing over its aerodynamic characteristics. The available wind tunnel data from INCAS low speed facility are also beneficial for the validation of the numerical analysis. This study intends to analyze the impact of the blowing jet velocity and slot geometry on the efficiency of an active flow control.

  16. Employees’ intention to blow the whistle: The role of fairness and moral identity

    Directory of Open Access Journals (Sweden)

    Karin Proost, Adríana Pavlinská, Elfi Baillien, Lieven Brebels, Anja Van den Broeck

    2013-10-01

    Full Text Available In this study we focused on key concepts – moral identity and fairness – in order to explain whistleblowingintention. We examined the relationship between intention to blow the whistle and moral identity, and exploredthe moderating effect of perceived supervisor procedural fairness in this relationship. Our results showed thatemployees (N = 278 with a strong moral identity were more likely to blow the whistle on wrongdoing of whichthey had become aware of, and employees who were low in moral identity were less likely to blow the whistle.Furthermore, we found that the impact of moral identity on the intention to blow the whistle is increased by highprocedural fairness, and that low procedural fairness leaves this relationship insignificant. These findingsrepresent new insights into the study of whistleblowing.

  17. Oscillation of Vortex Breakdown Location and Blowing Control of Time-Averaged Location

    National Research Council Canada - National Science Library

    Mitchell, Anthony

    2000-01-01

    The goal of this research is the control of leading-edge vortex breakdown location utilizing along-the-core blowing near the apex on the leeward surface of sharp-edged, slender, delta wings at high angles of attack...

  18. Clinical investigation of CT-guided ozone-blowing and fumigation ...

    African Journals Online (AJOL)

    Clinical investigation of CT-guided ozone-blowing and fumigation therapy for the chronic ... African Journal of Biotechnology ... In control group, seven patients were completely cured in 45 days after being treated by traditional surgery.

  19. The blow-off mechanism of a bluff-body stabilized laminar premixed flame

    KAUST Repository

    Kedia, Kushal S.; Ghoniem, Ahmed F.

    2015-01-01

    the end of the recirculation zone. Blow-off started by flame pinching separating the flame into an upstream moving (carried within the recirculation zone) and a downstream convecting (detached from the recirculation zone) flame piece. Within the range

  20. Generating Soap Bubbles by Blowing on Soap Films

    Science.gov (United States)

    Salkin, Louis; Schmit, Alexandre; Panizza, Pascal; Courbin, Laurent

    2016-02-01

    Making soap bubbles by blowing air on a soap film is an enjoyable activity, yet a poorly understood phenomenon. Working either with circular bubble wands or long-lived vertical soap films having an adjustable steady state thickness, we investigate the formation of such bubbles when a gas is blown through a nozzle onto a film. We vary film size, nozzle radius, space between the film and nozzle, and gas density, and we measure the gas velocity threshold above which bubbles are formed. The response is sensitive to containment, i.e., the ratio between film and jet sizes, and dissipation in the turbulent gas jet, which is a function of the distance from the film to the nozzle. We rationalize the observed four different regimes by comparing the dynamic pressure exerted by the jet on the film and the Laplace pressure needed to create the curved surface of a bubble. This simple model allows us to account for the interplay between hydrodynamic, physicochemical, and geometrical factors.