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Sample records for blast furnace slag

  1. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  2. The use of blast furnace slag

    OpenAIRE

    V. Václavík; V. Dirner; T. Dvorský; J. Daxner

    2012-01-01

    The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  3. A Blended Cement Containing Blast Furnace Slag and Phosphorous Slag

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Blended cement containing blast furnace slag(BFS) and phosphorous slag(PS) is a new kind of cement.The total content of blended materials could increase if two additives were used. Using the same admixtures, the properties of the blended cement with 70% additives could reach the standard of 525-grade slag cement according to GB.The strength of cement with 80% additives could reach the standard of 425-grade slag cement.The tests of strength, pore structure,hydration products,inhibiting alkali-aggregate reaction, resistance to sulfate corrosion of BFS-PSC were performed.

  4. Durability of Alkali Activated Blast Furnace Slag

    Science.gov (United States)

    Ellis, K.; Alharbi, N.; Matheu, P. S.; Varela, B.; Hailstone, R.

    2015-11-01

    The alkali activation of blast furnace slag has the potential to reduce the environmental impact of cementitious materials and to be applied in geographic zones where weather is a factor that negatively affects performance of materials based on Ordinary Portland Cement. The scientific literature provides many examples of alkali activated slag with high compressive strengths; however research into the durability and resistance to aggressive environments is still necessary for applications in harsh weather conditions. In this study two design mixes of blast furnace slag with mine tailings were activated with a potassium based solution. The design mixes were characterized by scanning electron microscopy, BET analysis and compressive strength testing. Freeze-thaw testing up to 100 freeze-thaw cycles was performed in 10% road salt solution. Our findings included compressive strength of up to 100 MPa after 28 days of curing and 120 MPa after freeze-thaw testing. The relationship between pore size, compressive strength, and compressive strength after freeze-thaw was explored.

  5. Removal of phosphate from aqueous solution with blast furnace slag.

    Science.gov (United States)

    Oguz, Ensar

    2004-10-18

    Blast furnace slag was used to remove phosphate from aqueous solutions. The influence of pH, temperature, agitation rate, and blast furnace slag dosage on phosphate removal was investigated by conducting a series of batch adsorption experiments. In addition, the yield and mechanisms of phosphate removal were explained on the basis of the results of X-ray spectroscopy, measurements of zeta potential of particles, specific surface area, and images of scanning electron microscopy (SEM) of the particles before and after adsorption. The specific surface area of the blast furnace slag was 0.4m(2)g(-1). The removal of phosphate predominantly has taken place by a precipitation mechanism and weak physical interactions between the surface of adsorbent and the metallic salts of phosphate. In this study, phosphate removal in excess of 99% was obtained, and it was concluded that blast furnace slag is an efficient adsorbent for the removal of phosphate from solution.

  6. Portland cement-blast furnace slag blends in oilwell cementing applications

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, D.T.; DiLullo, G.; Hibbeler, J. [and others

    1995-12-31

    Recent investigations of blast furnace slag cementing technologies. have been expanded to include Portland cement/blast furnace slag blends. Mixtures of Portland cement and blast furnace slag, while having a long history of use in the construction industry, have not been used extensively in oilwell cementing applications. Test results indicate that blending blast furnace slag with Portland cement produces a high quality well cementing material. Presented are the design guidelines and laboratory test data relative to mixtures of blast furnace slag and Portland cements. Case histories delineating the use of blast furnace slag - Portland cement blends infield applications are also included.

  7. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  8. Blast furnace slags as sorbents of phosphate from water solutions.

    Science.gov (United States)

    Kostura, Bruno; Kulveitová, Hana; Lesko, Juraj

    2005-05-01

    The paper is focused on the sorption of phosphorus from aqueous solutions by crystalline and amorphous blast furnace slags. Slag sorption kinetics were measured, adsorption tests were carried out and the effect of acidification on the sorption properties of slags was studied. The kinetic measurements confirmed that the sorption of phosphorus on crystalline as well as amorphous slags can be described by a model involving pseudo-second-order reactions. For all slag types, phosphorus sorption follows the Langmuir adsorption isotherm. The acid neutralizing capacities of crystalline and amorphous slags were determined. In the case of the crystalline slags, buffering intervals were found to exist during which the slag minerals dissolve in the sequence bredigite-gehlenite-diaspor. There is a high correlation (R2=0.9989) between ANC3.8 and the saturation capacities of crystalline and amorphous slags.

  9. Crystallization of Synthetic Blast Furnace Slags Pertaining to Heat Recovery

    Science.gov (United States)

    Esfahani, Shaghayegh

    Heat recovery from blast furnace slags is often contradicted by another requirement, to generate amorphous slag for its use in cement production. As both the rate and extent of heat recovery and slag structure are determined by its cooling rate, a relation between the crystallization kinetics and the cooling conditions is highly desired. In this study, CaO-SiO2-Al2O3-MgO (CSAM) slags with different basicities were studied by Single Hot Thermocouple Technique (SHTT) during isothermal treatment and non-isothermal cooling. Their time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams were plotted and compared with each other. Furthermore, kinetic parameters such as the Avrami exponent (n), rate coefficient (K) and effective activation energy of crystallization (EA) were found by analysis of data obtained from in-situ observation of glassy to crystalline transformation and image analysis. Also, the dependence of nucleation and growth rates of crystalline phases were quantified as a function of time, temperature, and slag basicity. Together with the observations of crystallization front, they facilitated establishing the dominant mechanisms of crystallization. In addition to the experimental work, a mathematical model was developed and validated that predicts the amount of crystallization during cooling. A second mathematical model that calculates temperature history of slag during its cooling was coupled with the above model, to allow studying the effect of parameters such as the slag/air ratio and granule size on the heat recovery and glass content of slag.

  10. Sulfide capacity of high alumina blast furnace slags

    Science.gov (United States)

    Shankar, Amitabh; Görnerup, Märten; Seetharaman, S.; Lahiri, A. K.

    2006-12-01

    Sulfide capacities of high alumina blast furnace slags were experimentally determined using the gas-slag equilibration technique. Two different slag systems were considered for the current study, namely, CaO-SiO2-MgO-Al2O3 quaternary and CaO-SiO2-MgO-Al2O3-TiO2 quinary system. The liquid slag was equilibrated with the Ar-CO-CO2-SO2 gas mixture. Experiments were conducted in the temperature range of 1773 to 1873 K. The effects of temperature, basicity, and the MgO and TiO2 contents of slags on sulfide capacity were studied. As expected, sulfide capacity was found to increase with the increase in temperature and basicity. At the higher experimental temperature, titania decreases the sulfide capacity of slag. However, at the lower temperature, there was no significant effect of titania on the sulfide capacity of slag. Sulfide capacity increases with the increase in MgO content of slag if the MgO content is more than 5 pct.

  11. Vanadium bioavailability in soils amended with blast furnace slag.

    Science.gov (United States)

    Larsson, Maja A; Baken, Stijn; Smolders, Erik; Cubadda, Francesco; Gustafsson, Jon Petter

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg(-1)) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment.

  12. Vanadium bioavailability in soils amended with blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Larsson, Maja A., E-mail: maja.larsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Baken, Stijn, E-mail: stijn.baken@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Smolders, Erik, E-mail: erik.smolders@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Cubadda, Francesco, E-mail: francesco.cubadda@iss.it [Department of Food Safety and Veterinary Public Health, Istituto Superiore di Sanità, Viale Regina Elena 299, Rome 00161 (Italy); Gustafsson, Jon Petter, E-mail: jon-petter.gustafsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Division of Land and Water Resources Engineering, KTH Royal Institute of Technology, Brinellvägen 28, 100 44 Stockholm (Sweden)

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg{sup −1}) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment.

  13. Soil Stabilisation Using Ground Granulated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Ashish Kumar Pathak

    2014-05-01

    Full Text Available Stabilisation is a broad sense for the various methods employed and modifying the properties of a soil to improve its engineering performance and used for a variety of engineering works. In today‟s day soil stabilisation is the major problem for civil engineers, either for construction of road and also for increasing the strength or stability of soil and reduces the construction cost. In this thesis the soil are stabilised by ground granulated blast furnace slag (GGBS and this material is obtained from the blast furnace of cement plant, which is the byproduct of iron (from ACC plant, sindri. It is generally obtained in three shaped one is air cooled, foamed shaped and another is in granulated shaped. The use of by-product materials for stabilisation has environmental and economic benefits. Ground granulated blast furnace slag (GGBS material is used in the current work to stabilise soil (clay. The main objectives of this research were to investigate the effect of GGBS on the engineering property (optimum moisture content and maximum dry density, plastic limit, liquid limit, compaction, unconfined compressive strength, triaxial and California bearing ratio test of the soil and determine the engineering properties of the stabilised.

  14. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  15. Preparation of calcium silicate absorbent from iron blast furnace slag.

    Science.gov (United States)

    Brodnax, L F; Rochelle, G T

    2000-09-01

    Calcium silicate hydrate (CSH) solids were prepared from hydrated lime and iron blast furnace slag in an aqueous agitated slurry at 92 degrees C. While it was hoped a minimal lime/slag ratio could be used to create near-amorphous CSH, the surface area of the product improved by increasing the lime/slag weight ratio to 2. The addition of gypsum to the lime/slag system dramatically improved the formation of surface area, creating solids with 139 m2/g after 30 hr of reaction when only a minimal amount of lime was present. The SO2 reactivity of solids prepared with gypsum greatly exceeded that of hydrated lime, achieving greater than 70-80% conversion of the alkalinity after 1 hr of reaction with SO2. The use of CaCl2 as an additive to the lime/slag system, in lieu of gypsum, also produced high-surface-area solids, 115 m2/g after 21 hr of reaction. However, the SO2 reactivity of these sorbents was relatively low given the high surface area. This emphasized that the correlation between surface area and SO2 reactivity was highly dependent on the solid phase, which was subsequently dependent on slurry composition.

  16. Carbothermic Reduction of Titanium-Bearing Blast Furnace Slag

    Science.gov (United States)

    Zhen, Yu-Lan; Zhang, Guo-Hua; Chou, Kuo-Chih

    2016-03-01

    The carbothermic reduction experiments were carried out for titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company in argon atmosphere at high temperatures. The effects of reduction temperature, isothermal treatment time and carbon content on the formation of TiC were studied by X-ray diffraction (XRD) and scanning electron microscope (SEM). The XRD pattern results showed that MgAl2O4 phase disappeared and the main phase of the reduced sample was TiC when the reduction temperature was higher than 1,773 K. The SEM pictures showed that the reduction rate of the titanium-bearing blast furnace slag could be increased by enhancing the temperature and the C content (carbon ratio ≤1.0). Furthermore, it was also found that TiC had the tendency of concentrating around the iron. The effects of additives such as Fe and CaCl2 on the formation of TiC were also studied in the present study.

  17. Replacement of Natural Fine Aggregate With Air Cooled Blast Furnace Slag An Industrial By Product

    Directory of Open Access Journals (Sweden)

    Dr. B. Krishna Rao

    2015-07-01

    Full Text Available The aim of the investigation is to replace natural fine aggregatewith Air Cooled Blast Furnace Slag in OPC concrete. At present, nearly million tons of slag is being produced in the steel plants, in India. The generation of slag would be dual problem in disposal difficulty and environmental pollution. Some strategies should be used to utilize the slag effectively. Considering physical properties of metallurgical slags and a series of possibilities for their use in the field of civil constructions, this report demonstrates the possibilities of using air cooled blast furnace slag as partial replacement of sand in concrete. A total of five concrete mixes, containing 0%, 12.5%, 25%, 37.5% and 50% partial replacement of regular sand with air cooled blast furnace slag are investigated in the laboratory. These mixes were tested to determine axial compressive strength, split tensile strength, and flexural strength for 7days, 28days, 56days and 90days.

  18. Mechanisms of phosphate removal from aqueous solution by blast furnace slag and steel furnace slag

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    We report the adsorption of phosphate and discuss the mechanisms of phosphate removal from aqueous solution by burst furnace slag (BFS) and steel furnace slag (SFS). The results show that the adsorption of phosphate on the slag was rapid and the majority of adsorption was completed in 5~10 min. The adsorption capacity of phosphate by the slag was reduced dramatically by acid treatment. The relative contribution of adsorption to the total removal of phosphate was 26%~28%. Phosphate adsorption on BFS and SFS follows the Freundlich isotherm, with the related constants ofk 6.372 and 1/n 1.739 for BFS, and ofk 1.705 and 1/n 1.718 for SFS. The pH and Ca2+ concentration were decreased with the addition of phosphate, suggesting the formation of calcium phosphate precipitation. At pH 2.93 and 6.93, phosphate was desorbed by about 36%~43% and 9%~11%, respectively.These results indicate that the P adsorption on the slag is not completely reversible and that the bond between the slag particles and adsorbed phosphate is strong. The X-ray diffraction (XRD) patterns of BFS and SFS before and after phosphate adsorption verify SFS is related to the formation of phosphate calcium precipitation and the adsorption on hydroxylated oxides. The results show that BFS and SFS removed phosphate nearly 100%, indicating they are promising adsorbents for the phosphate removal in wastewater treatment and pollution control.

  19. [Study on quantificational analysis method for the non-crystalline content in blast furnace slag].

    Science.gov (United States)

    Yan, Ding-Liu; Guo, Pei-Min; Qi, Yuan-Hong; Zhang, Chun-Xia; Wang, Hai-Feng; Dai, Xiao-Tian

    2008-02-01

    Quantificational analysis method for the non-crystalline and crystalline contents in blast furnace slag was studied by means of X-ray diffraction. The process of quantificational analysis method includes standard samples preparation, samples preparation, X-ray diffraction measurement and data treatment. The data treatment includes integration areas of non-crystalline curve and crystalline peaks in certain diffraction angle range, linear fitting and quantificational coefficient determination. The preparation methods of standard samples for X-ray diffraction of blast furnace slag were proposed, including 100% crystalline sample and 100% non-crystalline sample. The 100% crystalline sample can be obtained by heating blast furnace slag for 12 h at 1 000-1 200 degrees C, and the 100% non-crystalline sample can be obtained by quenching the molten slag with enough water. The X-ray diffraction method of quantificational analysis of non-crystalline content in blast furnace slag was proposed with the 100% non-crystalline and 100% crystalline standard samples, and the quantificational coefficient can be obtained by linear regression on the integration areas of non-crystalline curve and crystalline peaks of X-ray diffraction in the 2-theta range 20 degrees-40 degrees. This method is suitable for the blast furnace slag with the non-crystalline content over 80%. The non-crystalline and crystalline contents of original blast furnace slag are obtained by combining the X-ray diffraction results and mathematical treatment, and this method is suitable for the blast furnace slag with the non-crystalline content over 90%, whose process includes preparing the 100% crystalline standard sample by heating blast furnace slag for 12 h at 1000-1200 degrees C, samples preparation with the 0.02 interval in the 0-0.1 mass ratio range of 100% crystalline to original slag, X-ray diffraction measurement of the samples prepared and data treatment using iterative linear regression. The

  20. Evaluation on chemical stability of lead blast furnace (LBF) and imperial smelting furnace (ISF) slags.

    Science.gov (United States)

    Yin, Nang-Htay; Sivry, Yann; Guyot, François; Lens, Piet N L; van Hullebusch, Eric D

    2016-09-15

    The leaching behavior of Pb and Zn from lead blast furnace (LBF) and imperial smelting furnace (ISF) slags sampled in the North of France was studied as a function of pHs and under two atmospheres (open air and nitrogen). The leaching of major elements from the slags was monitored as a function of pH (4, 5.5, 7, 8.5 and 10) under both atmospheres for different slag-water interaction times (1 day and 9 days). The leaching results were coupled with a geochemical model; Visual MINTEQ version 3.0, and a detailed morphological and mineralogical analysis was performed on the leached slags by scanning and transmission electron microscopy (SEM and TEM). Significant amounts of Ca, Fe and Zn were released under acidic conditions (pH 4) with a decrease towards the neutral to alkaline conditions (pH 7 and 10) for both LBF and ISF slags. On the other hand, Fe leachability was limited at neutral to alkaline pH for both slags. The concentrations of all elements increased gradually after 216 h compared to initial 24 h of leaching period. The presence of oxygen under open-air atmosphere not only enhanced oxidative weathering but also encouraged formation of secondary oxide and carbonate phases. Formation of carbonates and clay minerals was suggested by Visual MINTEQ which was further confirmed by SEM & TEM. The hydration and partial dissolution of hardystonite, as well as the destabilization of amorphous glassy matrix mainly contributed to the release of major elements, whereas the spinel related oxides were resistant against pH changes and atmospheres within the time frame concerned for both LBF and ISF slags. The total amount of Pb leached out at pH 7 under both atmospheres suggested that both LBF and ISF slags are prone to weathering even at neutral environmental conditions.

  1. EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

    Directory of Open Access Journals (Sweden)

    MAHSHAD YAZDANIPOUR

    2011-03-01

    Full Text Available A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry binder ratio of 0.30 exhibits the highest 28-day compressive strength, i.e. 36 MPa. Mixes containing 5 wt.% of ground granulated blast furnace slag showed the least efflorescence or best soundness. Laboratory techniques of X-ray diffractometry (XRD, fourier transform infrared spectroscopy (FTIR, and scanning electron microscopy (SEM were utilized for characterizing a number of mixes and studying their molecular and micro-structure. Investigations done by scanning electron microscopy confirm that smaller blast-furnace slag particles react totally while the larger ones react partially with alkaline activators and contribute to the formation of a composite microstructure.

  2. Composite cements containing natural pozzolan and granulated blast furnace slag

    Directory of Open Access Journals (Sweden)

    Irassar, E. F.

    2006-09-01

    Full Text Available For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as physically activated natural pozzolan(up to 20% and/or granulated blast furnace slag (up to 35% on mortar flexural and compressive strength. The results show that higher strength is attained in ternary than binary cements. Initially (2 and 7 days, the highest compressive strengths are reached by mortars with up to 13% natural pozzolan and 5% slag, whereas at later ages mortars with larger proportions of additions are found to perform best.Debido a las exigencias del mercado y de la producción de cemento Portland, es cada vez más frecuente la elaboración de cementos con dos o más adiciones a partir de la molienda separada de sus constituyentes, dando origen a la formulación de los cementos a medida.Cuando el contenido de adiciones es alto, la utilización de puzolana y escoria en este tipo de cementos presenta la peculiaridad de disminuir la resistencia inicial del cemento resultante. Sin embargo, si algunas o ambas adiciones se activan, este problema puede minimizarse. En este trabajo se analiza la influencia de la incorporación al cemento Portland de puzolana natural (hasta 20% activada físicamente y/o escoria granulada de alto horno (hasta 35% sobre la resistencia a flexión y a compresión de morteros. Los resultados indican que los cementos ternarios presentan un mejor comportamiento resistente que los cementos binarios. Las máximas resistencias a compresión en las primeras edades (2 y 7 díasse alcanzan con hasta 13% de puzolana natural y 5% de

  3. Leaching of Carbothermic Reduced Titanium-bearing Blast Furnace Slag by Acid

    Institute of Scientific and Technical Information of China (English)

    ZHEN; Yulan; ZHANG; Guohua; CHOU; Kuochih

    2016-01-01

    The kinetics of the leaching of carbothermic reduced titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company with acid system under atmosphere pressure was studied. The results show that the temperature and concentration have significant influence on leaching of carbothermic reduced titanium-bearing blast furnace slag by acid. The experimental data of leaching indicate that the shrinking core model with chemical reaction controlled process is most applicable for the acid leaching. The apparent activation energy can be estimated to be from 23 to 32 k J/mol. Furthermore, the main products are TiC and SiO2 after leaching.

  4. Leaching of Carbothermic Reduced Titanium-bearing Blast Furnace Slag by Acid

    Institute of Scientific and Technical Information of China (English)

    ZHEN Yulan; ZHANG Guohua; CHOU Kuochih

    2016-01-01

    The kinetics of the leaching of carbothermic reduced titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company with acid system under atmosphere pressure was studied. The results show that the temperature and concentration have significant influence on leaching of carbothermic reduced titanium-bearing blast furnace slag by ac-id. The experimental data of leaching indicate that the shrinking core model with chemical reaction controlled process is most applicable for the acid leaching. The apparent activation energy can be estimated to be from 23 to 32 kJ/mol. Fur-thermore, the main products are TiC and SiO2 after leaching.

  5. Effects of Carbo-Nitridation Process of Ti-Bearing Blast Furnace Slag on Iron Content

    Science.gov (United States)

    Shi, Z.; Zhang, X. M.; Xu, Y.

    In order to prepare corrosion-resistant refractory material, experiment chooses Ti-bearing Blast Furnace Slag as raw materials which were treated by the method of carbo-nitridation. Finally, the corrosion resistance properties of the material can be improved by this method. The carbo-nitridation process affects the iron content of the slag in the study, which have a beneficial effect on the synthesis of Ti (C. N). The results indicated that the iron content of the slag significantly increased in process of Ti (C. N) synthesis: and the iron content of slag showed an upward trend with the increase of holding time.

  6. Modeling of a self-healing process in blast furnace slag cement exposed to accelerated carbonation

    NARCIS (Netherlands)

    Zemskov, S.V.; Ahmad, B.; Copuroglu, O.; Vermolen, F.J.

    2013-01-01

    In the current research, a mathematical model for the post-damage improvement of the carbonated blast furnace slag cement (BFSC) exposed to accelerated carbonation is constructed. The study is embedded within the framework of investigating the effect of using lightweight expanded clay aggregate, whi

  7. Graphitization of Coke and Its Interaction with Slag in the Hearth of a Blast Furnace

    Science.gov (United States)

    Li, Kejiang; Zhang, Jianliang; Liu, Yanxiang; Barati, Mansoor; Liu, Zhengjian; Zhong, Jianbo; Su, Buxin; Wei, Mengfang; Wang, Guangwei; Yang, Tianjun

    2016-04-01

    Coke reaction behavior in the blast furnace hearth has yet to be fully understood due to limited access to the high temperature zone. The graphitization of coke and its interaction with slag in the hearth of blast furnace were investigated with samples obtained from the center of the deadman of a blast furnace during its overhaul period. All hearth coke samples from fines to lumps were confirmed to be highly graphitized, and the graphitization of coke in the high temperature zone was convinced to start from the coke surface and lead to the formation of coke fines. It will be essential to perform further comprehensive investigations on graphite formation and its evolution in a coke as well as its multi-effect on blast furnace performance. The porous hearth cokes were found to be filled up with final slag. Further research is required about the capability of coke to fill final slag and the attack of final slag on the hearth bottom refractories since this might be a new degradation mechanism of refractories located in the hearth bottom.

  8. Development of engineered cementitious composites with limestone powder and blast furnace slag

    NARCIS (Netherlands)

    Zhou, J.; Qian, S.; Sierra Beltran, M.G.; Ye, G.; Van Breugel, K.; Li, V.C.

    2009-01-01

    Nowadays limestone powder and blast furnace slag (BFS) are widely used in concrete as blended materials in cement. The replacement of Portland cement by limestone powder and BFS can lower the cost and enhance the greenness of concrete, since the production of these two materials needs less energy an

  9. Innovation based on tradition: Blast furnace slag cement for durable concrete structures in Norway?

    NARCIS (Netherlands)

    Polder, R.B.; Nijland, T.; De Rooij, M.; Larsen, C.K.; Pedersen, B.

    2014-01-01

    Blast furnace slag cement (BFSC) has been used to build reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. The experience is good and structures with long service lives can be obtained, as has been shown by several field studies. This is caused by

  10. An approach for phosphate removal with quartz sand, ceramsite, blast furnace slag and steel slag as seed crystal.

    Science.gov (United States)

    Qiu, Liping; Wang, Guangwei; Zhang, Shoubin; Yang, Zhongxi; Li, Yanbo

    2012-01-01

    The phosphate removal abilities and crystallization performance of quartz sand, ceramsite, blast furnace slag and steel slag were investigated. The residual phosphate concentrations in the reaction solutions were not changed by addition of the ceramsite, quartz sand and blast furnace slag. The steel slag could provide alkalinity and Ca(2+) to the reaction solution due to its hydration activity, and performed a better phosphate removal performance than the other three. Under the conditions of Ca/P 2.0, pH 8.5 and 10 mg P/L, the phosphate crystallization occurred during 12 h. The quartz sand and ceramsite did not improve the phosphate crystallization, but steel slag was an effective seed crystal. The phosphate concentration decreased drastically after 12 h after addition of steel slag, and near complete removal was achieved after 48 h. The XRD analysis showed that the main crystallization products were hydroxyapatite (HAP) and the crystallinity increased with the reaction time. Phosphate was successfully recovered from low phosphate concentration wastewater using steel slag as seed material.

  11. PRECIPITATION AND GROWTH OF PEROVSKITE PHASE IN TITANIUM BEARING BLAST FURNACE SLAG

    Institute of Scientific and Technical Information of China (English)

    Z.Z. Guo; T.P. Lou; L. Zhang; L.N. Zhang; Z.T. Sui

    2007-01-01

    The effects of transformation of slag composition and additive agents on the morphology, the crystal in the Ti-bearing blast furnace slags were investigated. As the morphology of perovskite is dispersed in molten slags, the crystal growth mechanism of the melting of fine dendrites and the coarsening of large grains exist throughout the solidification of molten slags. With the increase of CaO and Fe2O3 content, VF of perovskite obviously increases. However, high basicity leads to the viscosity of slag, which results in the reduction of the average equivalent diameter (AED). The experimental results showed that the presence of the additives CaF2 and MnO efficiently decreased the viscosity of the slags, and obviously improved the morphology of perovskite and promoted its growth.

  12. Corrosion Behavior of Ceramic Cup of Blast Furnace Hearth by Liquid Iron and Slag

    Science.gov (United States)

    Li, Yanglong; Cheng, Shusen; Wang, Zhifeng

    2016-10-01

    Three kinds of sample bricks of ceramic cups for blast furnace hearth were studied by dynamic corrosion tests based on different corrosion systems, i.e., liquid iron system, liquid slag system and liquid iron-slag system. Considering the influence of temperature and sample rotational speed, the corrosion profiles and mass loss of the samples were analyzed. In addition, the microstructure of the corroded samples was observed by optical microscope (OM) and scanning electron microscope (SEM). It was found that the corrosion profiles could be divided into iron corrosion region, slag corrosion region and iron-slag corrosion region via corrosion degree after iron-slag corrosion experiment. The most serious corrosion occurred in iron-slag corrosion region. This is due to Marangoni effect, which promotes a slag film formed between liquid iron and ceramic cup and results in local corrosion. The corrosion of the samples deepened with increasing temperature of liquid iron and slag from 1,623 K to 1,823 K. The variation of slag composition had greater influence on the erosion degree than that of rotational speed in this experiment. Taking these results into account the ceramic cup composition should be close to slag composition to decrease the chemical reaction. A microporous and strong material should be applied for ceramic cup.

  13. Ground granulated blast furnace slag efficiency coefficient (k value) in concrete. Applications and limits

    Energy Technology Data Exchange (ETDEWEB)

    Sanjuan, M. A.; Pineiro, A.; Rodriguez, O.

    2011-07-01

    Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the discussions in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of the k-values found in the literature are discussed in this paper. The final conclusion may be summarised suggesting a logical proposal of addressing to each country the choice of the k-value in function of the concrete application, environment and placing conditions selected according to their own experience. (Author) 15 refs.

  14. The influence of the blast furnace slag replacement on chloride penetration in concrete

    Directory of Open Access Journals (Sweden)

    Juan Lizarazo Marriaga

    2011-05-01

    Full Text Available  Corrosion of steel reinforcement due to chloride penetration is the greatest cause of durability problems in concrete; intense international research has been carried out to understand and avoid this. This paper summarises the results of a theoretical and experimental research programme investigating the influence of blast furnace slag on chloride-related transport properties. The relationship between the apparent chloride diffusion coefficient, electrical resistivity and compressive strength was measured. Chloride, hydroxide, sodium and potassium’s intrinsic diffusion coefficients were obtained by using a computational model and an electrical migration test. The initial hydroxide composition of the pore solution, porosity and chloride binding capacity were also determined from the model. The results showed that blast furnace slag improved chloride penetration resistance, resulting in concrete which was less vulnerable to corrosion. 

  15. Characteristics of blast furnace slag leachate produced under reduced and oxidized conditions.

    Science.gov (United States)

    Schwab, A P; Hickey, J; Hunter, J; Banks, M K

    2006-01-01

    A laboratory study was conducted to determine the environmental conditions necessary to reproduce leachates observed emerging from blast furnace slag acting as the foundation of highways in northwest Indiana. The leachates in the field are often highly alkaline with a pungent sulfur odor, a distinct green or milky-white in color, and sulfate concentrations exceeding 2,000 mg/L. Slag was equilibrated in the laboratory under both oxidized and anoxic environments and at various slag:water ratios. Constant anoxic conditions were required to produce to green colors in the slag, but high sulfate concentrations were observed only when the suspensions were fully oxidized. Leachate from the study site appears to form as a result of a series of complex chemical reactions including fluctuating oxidized and reduced conditions.

  16. Thermodynamic and kinetic investigations of PO3-4 adsorption on blast furnace slag.

    Science.gov (United States)

    Oguz, Ensar

    2005-01-01

    The kinetics of adsorption of PO(3-)(4) by blast furnace slag were found to be fast, reaching equilibrium in 20 min and following a pseudo-second-order rate equation. The adsorption behavior of PO(3-)(4) on blast furnace slag has been studied as a function of the solution agitation speed, pH, and temperature. Results have been analyzed by Freundlich, Langmuir, BET, and Dubinin-Radushkevich (D-R) adsorption isotherms. The mean energy of adsorption, 10.31 kJ mol(-1), was calculated from the D-R adsorption isotherm. The rate constants were calculated for 293, 298, 303, and 308 K using a pseudo-second-order rate equation and the activation energy (E(a)) was derived using the Arrhenius equation. Thermodynamic parameters such as DeltaH(0), DeltaS(0), and DeltaG(0) were calculated from the slope and intercept of linear plot of lnK(D) against 1/T. The DeltaH(0) and DeltaG(0) values of PO(3-)(4) adsorption on the blast furnace slag show endothermic heat of adsorption. But there is a negative free energy value, indicating that the process of PO(3-)(4) adsorption is favored at high temperatures.

  17. Characterization and activation of the slag of El Hadjar's blast furnaces by clinkers

    Energy Technology Data Exchange (ETDEWEB)

    Guetteche, M.N.; Houari, H. [Constantine Univ. (France)

    2001-07-01

    The El Hadjar steel plant in Algeria produces about 430,000 tons of slag annually. This paper presents a study in which the granular slag of El Hadjar's blast furnace was characterized using a variety of analytical methods that made it possible to calculate hydraulic indices. El Hadjar slag is being promoted in the construction industry in an effort to address environmental concerns regarding the production of portland cement which is very energy intensive and which contributes to major greenhouse gas emissions into the atmosphere. The use of slag as an addition to portland cement or the manufacturing of clinker free binder would make this waste into a valuable product. Chemical analysis, x-ray diffraction, differential thermal analysis, Fourier transformer infrared spectrometry and conductimetry were used to better understand the vitreous structure of the slag and its hydraulic reactivity. Prismatic test tubes were used for the mechanical tests which involved clinkers of various grinding rates of slag. The results showed that slag is reactive and that the evolution of mechanical resistance to grinding is very sensitive. It was also shown that long term mechanical performance of the slag based ingredients are of significant interest to the cement and concrete industry. 9 refs., 9 tabs., 5 figs.

  18. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Haoliang, E-mail: haoliang.huang@tudelft.nl [Microlab, Faculty of Civil Engineering and Geosciences, Delft University of Technology (Netherlands); Ye, Guang [Microlab, Faculty of Civil Engineering and Geosciences, Delft University of Technology (Netherlands); Magnel Laboratory for Concrete Research, Department of Structural Engineering, Ghent University (Belgium); Damidot, Denis [Université Lille Nord de France (France); EM Douai, LGCgE-MPE-GCE, Douai (France)

    2014-06-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH)₂ solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO₄⁻² ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation.

  19. Crystallization Behavior and Growing Process of Rutile Crystals in Ti-Bearing Blast Furnace Slag

    Science.gov (United States)

    Zhang, Wu; Zhang, Li; Li, Yuhai; Li, Xin

    2016-09-01

    The aim of the present work is to elucidate crystallization and growing process of rutile crystals in Ti-bearing blast furnace slag. The samples were taken from the liquid slag and quenched at once at elevated temperatures in order to analyze phase transaction of titanium and grain size of rutile crystals. Crystallization and growing kinetics of rutile crystals under elevated temperature conditions were calculated, and the crystallization process of rutile crystals under isothermal conditions was expressed by Avrami equation. The effects of experimental parameters, such as experimental temperatures, SiO2 addition, cooling rate, crystal seed addition and oxygen flow, were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM), the optimal conditions for rutile crystals to grow up were obtained. Distribution and movement state of rutile crystals in the slag were analyzed.

  20. Influence of sulfate on cement mixtures containing fly ash or blast-furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Bhanumathidas, N.; Kalidas, N. [Inst. for Solid Waste Research and Ecological Balance, Visakhapatnam (India)

    2001-07-01

    The development of FaL-G, a cementitious mixture of fly ash, lime and gypsum was initiated by the desire to improve the early strength of blended portland cement. Fly ash and granulated blast-furnace slag both contain reactive alumina. The strength of some fly ash-lime mixtures, in the presence of gypsum, can be enhanced 3 to 6 times at all ages. This study showed that high-volume fly ash blended portland cements also increase in strength with the addition of gypsum or anhydrite. Ground granulated blast-furnace slag behaves in a similar manner to blended portland cement. The enhanced strength is due to the formation of calcium sulphoaluminate hydrates. This study shows that it is possible to use large volumes of fly ash and slag to conserve on cost-intensive and energy-intensive clinker. Bricks and blocks made according to FaL-G technology are replacing fired clay bricks used in masonry construction. This research is of particular interest for the conservation of agricultural soils, minerals and energy. The study also shows that it is possible to convert major industrial waste into useful construction products. 7 refs., 3 tabs., 1 fig.

  1. Analysis of the Rheological Behaviour of Selected Semi-Solid Slag Systems in Blast Furnace Flow Conditions

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-04-01

    Full Text Available The rheological properties of liquid and semi-solid systems of slag and hot metal in a blast furnace are extremely important from the perspective of their dripping in the unit. The rheological nature and the values of the dynamic viscosity coefficient of liquid and semi-solid phases - slag and hot metal - determine the permeability of the zones in which those systems exist. The modelling of dripping processes and e.g. static and dynamic holding/retention of liquid in the bed, requires an accurate description of the rheological behaviour of slag and iron systems. Determining the liquid flow through the lump bed of the blast furnace is based on the assumption that liquids in the unit in the whole range of their occurrence are similar to a Newtonian ideal liquid. This study presents an analysis of the findings of high-temperature rheometric measurements of CaO-SiO2-Al2O3-MgO systems, liquid, semi-solid slags of the blast furnace type doped with TiO2 and solids in the form of TiN. The tests were performed within a temperature range of 1310-1490°C. Also measurement results for glycerol solutions with concentrations of 86% and 100% at the ambient temperature, simulating blast furnace slags with various contents of solids - PC, anthracite - are presented.

  2. Basicity for blast furnace-type slag containing B2O3 and high MgO

    Institute of Scientific and Technical Information of China (English)

    黄振奇; 蔡亚旻; 朱文非; 杨祖磐

    2003-01-01

    There is quite abundant resource of ludwigite ore in Liaoning Province of China. Content of MgO in the slag of pyrometallurgical separation of boron from iron is much higher than that in the ordinary slags. Through the equilibrium partition ratio of sulfur LS between the metal and the slag in an atmosphere of CO-N2, the acidic coefficients for B2O3 and the basic coefficients for MgO were estimated. The basic formulae were given for the blast furnace-type slag containing B2O3 and high MgO.

  3. Kinetics of the leaching of TiO2 from Ti-bearing blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    LIU Xiao-hua; GAI Guo-sheng; YANG Yu-fen; SUI Zhi-tong; LI Li; FU Jian-xia

    2008-01-01

    Ti-bearing blast furnace slag is a valuable secondary resource containing about 24 percent of TiO2. In this paper a process of leaching Ti-bearing blast furnace slag with sulfuric acid to recover TiO2, and the kinetics of that reaction, are described. Under laboratory conditions the rate is controlled by a chemical reaction. The leaching reaction is in accord with a shrinking un-reacted-core model. The apparent reaction order of the leaching reaction was 1.222 and the apparent activation energy was 87.01 kJ/mol. The model fits the observed data well until 90% of the TiO2 has be leached from the particles. The model disagrees with observations during later periods of the reaction because the solution becomes supersaturated with Ti ions, which precipitate as H2TiO4. The assumptions of constant reactant concentration and that there is no effect from the product layer on diffusion, also cause the model to deviate from the actual values.

  4. Application of Granulated Blast Furnace Slag in Cement Composites Exposed to Biogenic Acid Attack

    Science.gov (United States)

    Kovalcikova, M.; Estokova, A.; Luptakova, A.

    2015-11-01

    The deterioration of cement-based materials used for the civil infrastructure has led to the realization that cement-based materials, such as concrete, must be improved in terms of their properties and durability. Leaching of calcium ions increases the porosity of cement- based materials, consequently resulting in a negative effect on durability since it provides an entry for aggressive harmful ions, causing corrosion of concrete. The use supplementary cementing composite materials have been reported to improve the resistance of concrete to deterioration by aggressive chemicals. The paper is focused on the investigation of the influence of biogenic acid attack on the cement composites affected by bacteria Acidithiobacillus thiooxidans. The concrete specimens with 65 wt. % addition of antimicrobial activated granulated blast furnace slag as durability increasing factor as well as without any addition were studied. The experiments proceeded during 150 days under model laboratory conditions. The pH values and chemical composition of leachates were measured after each 30- day cycle. The calcium and silicon contents in leachates were evaluated using X - ray fluorescence method (XRF). Summarizing the results, the 65% wt. addition of antimicrobial activated granulated blast furnace slag was not confirmed to be more resistant.

  5. Sulphate removal over barium-modified blast-furnace-slag geopolymer.

    Science.gov (United States)

    Runtti, Hanna; Luukkonen, Tero; Niskanen, Mikko; Tuomikoski, Sari; Kangas, Teija; Tynjälä, Pekka; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-11-05

    Blast-furnace slag and metakaolin were geopolymerised, modified with barium or treated with a combination of these methods in order to obtain an efficient SO4(2-) sorbent for mine water treatment. Of prepared materials, barium-modified blast-furnace slag geopolymer (Ba-BFS-GP) exhibited the highest SO4(2-) maximum sorption capacity (up to 119mgg(-1)) and it compared also favourably to materials reported in the literature. Therefore, Ba-BFS-GP was selected for further studies and the factors affecting to the sorption efficiency were assessed. Several isotherms were applied to describe the experimental results of Ba-BFS-GP and the Sips model showed the best fit. Kinetic studies showed that the sorption process follows the pseudo-second-order kinetics. In the dynamic removal experiments with columns, total SO4(2-) removal was observed initially when treating mine effluent. The novel modification method of geopolymer material proved to be technically suitable in achieving extremely low concentrations of SO4(2-) (<2mgL(-1)) in mine effluents.

  6. The Mechanical Properties of Foamed Concrete containing Un-processed Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Awang H.

    2014-01-01

    Full Text Available For many years, supplementary cementation materials have been utilized as cement or filler replacements to heighten the properties of concrete. The objective of this paper is to demonstrate the effects of un-processed blast furnace slag (RS on the compressive, splitting tensile and flexural strengths of foam concrete over periods of 7, 14 and 28 days. The introduction of slag to the cement begins at 30% and rises to 70% of the total content. Six mixes, which include the control mix with a similar mix ratio (1:2:0.45 and a dry density of 1300 kg/m3 is generated. Taking into consideration, from the total weight of the cementation material, 1% of super- plasticizer (PS-1 is added to the mixes with slag content. Test results revealed that the most favourable (optimum replacement level of un-processed slag in foam concrete is 30%. This represents a commercial advantage as the cement requirement is reduced from 414 Kg/m3 to 290 Kg/m3. On the 28th day, the optimum mix showed higher values than the control mix by 32% for compressive strength, 46.5% for splitting tensile strength and 61% for flexural strength.

  7. Thermodynamic Analysis of Blast Furnace Slag Waste Heat-Recovery System Integrated with Coal Gasification

    Science.gov (United States)

    Duan, W. J.; Li, P.; Lei, W.; Chen, W.; Yu, Q. B.; Wang, K.; Qin, Q.

    2015-05-01

    The blast furnace (BF) slag waste heat was recovered by an integrated system stage by stage, which combined a physical and chemical method. The water and coal gasification reactions were used to recover the heat in the system. Based on the first and second law of thermodynamics, the thermodynamic analysis of the system was carried out by the enthalpy-exergy diagram. The results showed that the concept of the "recovery-temperature countercurrent, energy cascade utilization" was realized by this system to recover and use the high-quality BF slag waste heat. In this system, the high-temperature waste heat was recovered by coal gasification and the relatively low-temperature waste heat was used to produce steam. The system's exergy and thermal recycling efficiency were 52.6% and 75.4%, respectively. The exergy loss of the integrated system was only 620.0 MJ/tslag. Compared with the traditional physical recycling method producing steam, the exergy and thermal efficiencies of the integrated system were improved significantly. Meanwhile, approximately 182.0 m3/tslag syngas was produced by coal gasification. The BF slag waste heat will be used integrally and efficiently by the integrated system. The results provide the theoretical reference for recycling and using the BF slag waste heat.

  8. Application of encapsulated lightweight aggregate impregnated with sodium monofluorophosphate as a self-healing agent in blast furnace slag mortar

    NARCIS (Netherlands)

    Sisomphon, K.; Copuroglu, O.; Fraaij, A.

    2011-01-01

    This paper studies the potential of using expanded clay lightweight aggregate impregnated with sodium monofluorophosphate (Na2FPO3) solution which is eventually encapsulated by a cement paste layer to produce a self-healing system in blast furnace slag cement mortars. It was found that the technique

  9. The influence of blast furnace slag, fly ash and silica fume on corrosion of reinforced concrete in marine environment

    NARCIS (Netherlands)

    Polder, R.B.

    1996-01-01

    Chloride penetration from sea water may cause corrosion of reinforcement in concrete structures. Adding reactive inorganic materials such as blast furnace slag, fly ash or silica fume to the cement matrix improves the resistance against chloride penetration as compared to Portland cement concrete. A

  10. Effect of Na3PO4 on the Hydration Process of Alkali-Activated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Lukáš Kalina

    2016-05-01

    Full Text Available In recent years, the utilization of different non-traditional cements and composites has been increasing. Alkali-activated cementitious materials, especially those based on the alkali activation of blast furnace slag, have considerable potential for utilization in the building industry. However, alkali-slag cements exhibit very rapid setting times, which are too short in some circumstances, and these materials cannot be used for some applications. Therefore, it is necessary to find a suitable retarding admixture. It was shown that the sodium phosphate additive has a strong effect on the heat evolution during alkali activation and effectively retards the hydration reaction of alkali-activated blast furnace slag. The aim of the work is the suggestion of a reaction mechanism of retardation mainly based on Raman and X‑ray photoelectron spectroscopy.

  11. Phosphorus retention capacity of iron-ore and blast furnace slag in subsurface flow constructed wetlands.

    Science.gov (United States)

    Grüneberg, B; Kern, J

    2001-01-01

    The suitability of iron-ore and blast furnace slag for subsurface flow (SSF) constructed wetlands was studied over a period of four months. Dairy farm wastewater (TP 45 mg l(-1)) was percolated through buckets planted with reed (volume 9.1 l; hydraulic load 151 m(-2) d(-1)). One group of buckets was kept under aerobic conditions and the other group under anaerobic conditions, monitored by continuous redox potential measurements. Even at high mass loading rates of 0.65 g P m(-1) d(-1) the slag provided 98% removal efficiency and showed no decrease in performance with time. However, phosphorus fractionation data indicate that the high phosphorus retention capacity under aerobic conditions is to a great extent attributable to unstable sorption onto calcium compounds (NH4Cl-P). Phosphorus sorption of both the slag (200 microg P g(-1)) and the iron-ore (140 microg P g(-1)) was promoted by predominantly anaerobic conditions due to continuous formation of amorphous ferrous hydroxides. None of the substrates had adverse affects on reed growth.

  12. Pore solution chemistry of alkali-activated ground granulated blast-furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Song, S.; Jennings, H.M. [Northwestern Univ., Evanston, IL (United States)

    1999-02-01

    The chemical composition and pH of the pore solution extracted from six different ground granulated blast-furnace slag (GGBFS) pastes were determined. The concentrations of Si, Ca, Al, and Mg are functions of the pH of the aqueous phase, with high pH associated with the higher concentrations of Si and Al and the lower concentrations of Ca and Mg. When GGBFS is mixed with an aqueous phase with pH higher than 11.5, the reaction is activated or accelerated. The main hydration product was identified as C-S-H, and hydrotalcite, at later stages of hydration, was observed in the pastes with an aqueous phase of a high pH. The effect of pore solution on the alkali activation of GGBFS is discussed with reference to the hydration products.

  13. Effect of phase separation structure on cementitious reactivity of blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    LI Yu; SUN HengHu; LIU XiaoMing; CUI ZengDi

    2009-01-01

    Blast furnace slag samples with phase separation structure were prepared by re-melting and then water quenching process. By use of XRD, DTA and SEM technologies in combination with mechanical prop-erty experiment, the structure characteristics of samples were determined and their effects on cemen-titious reactivity were investigated. The results show that the samples with phase separation have better cementitious reactivity than sample with homogenous glass and sample with crystalline phases, which mainly contributes to its grass structure with coexistence of Ca-O rich phase and Si-O rich phase. Moreover, the amorphous samples possess hydrability which is affected by their formation process, since phase separation extends the range of possible Ca-rich crystalline phases.

  14. Effect of phase separation structure on cementitious reactivity of blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Blast furnace slag samples with phase separation structure were prepared by re-melting and then water quenching process. By use of XRD,DTA and SEM technologies in combination with mechanical property experiment,the structure characteristics of samples were determined and their effects on cementitious reactivity were investigated. The results show that the samples with phase separation have better cementitious reactivity than sample with homogenous glass and sample with crystalline phases,which mainly contributes to its glass structure with coexistence of Ca-O rich phase and Si-O rich phase. Moreover,the amorphous samples possess hydrability which is affected by their formation process,since phase separation extends the range of possible Ca-rich crystalline phases.

  15. Hydrothermal preparation of tobermorite from blast furnace slag for Cs+ and Sr2+ sorption.

    Science.gov (United States)

    Tsutsumi, Takuma; Nishimoto, Shunsuke; Kameshima, Yoshikazu; Miyake, Michihiro

    2014-02-15

    Al-substituted 11Å-tobermorite was formed by alkaline hydrothermal treatment of blast furnace slag with sodium silicate added at 180°C for 2-48 h. Effects of the hydrothermal treatment time were characterized by XRD, SEM, and isothermal adsorption of N2. Sorption characteristics of the obtained samples were examined for Cs(+) and Sr(2+). The sample obtained by hydrothermal treatment for 48 h (HT-48 h) consisted of calcium silicate hydrate (C-S-H), and Al-substituted 11Å-tobermorite. The HT-48 h showed the highest performance for Cs(+) and Sr(2+) selectivity in the presence of Na(+). The interlayer Na(+) of Al-substituted 11Å-tobermorite and surface Ca(2+) played an important role in selective Cs(+) and Sr(2+).

  16. Chloride leaching from air pollution control residues solidified using ground granulated blast furnace slag.

    Science.gov (United States)

    Lampris, Christos; Stegemann, Julia A; Cheeseman, Christopher R

    2008-11-01

    Ground granulated blast furnace slag (ggbs) has been used to solidify air pollution control (APC) residues obtained from a major UK energy-from-waste plant. Samples were prepared with ggbs additions between 10 and 50 wt% of total dry mass and water/solids ratios between 0.35 and 0.80. Consistence, setting time, compressive strength and leaching characteristics have been investigated. Results indicated that the highly alkaline nature of APC residues due to the presence of free lime can be used to activate ggbs hydration reactions. Increasing ggbs additions and reducing the water content resulted in increased compressive strengths, with 50 wt% ggbs samples having average 28 d strengths of 20.6 MPa. Leaching tests indicate low physical encapsulation and minimal chemical fixation of chloride in ggbs solidified APC residues. The results suggest that more than 50 wt% ggbs additions would be required to treat APC residues to meet the current waste acceptance criteria limits for chloride.

  17. Efficiency of a blast furnace slag cement for immobilizing simulated borate radioactive liquid waste.

    Science.gov (United States)

    Guerrero, A; Goñi, S

    2002-01-01

    The efficiency of a blast furnace slag cement (Spanish CEM III/B) for immobilizing simulated radioactive borate liquid waste [containing H3BO3, NaCl, Na2SO4 and Na(OH)] has been evaluated by means of a leaching attack in de-mineralized water at the temperature of 40 degrees C over 180 days. The leaching was carried out according to the ANSI/ANS-16.1-1986 test. Moreover, changes of the matrix microstructure were characterized through porosity and pore-size distribution analysis carried out by mercury intrusion porosimetry (MIP), X-ray diffraction (XRD) and thermal analysis (TG). The results were compared with those obtained from a calcium aluminate cement matrix, previously published.

  18. Processing of TiO2 from titanium-bearing blast furnace slag as titanium source

    Directory of Open Access Journals (Sweden)

    X. Li

    2016-07-01

    Full Text Available The titanium dioxide(TiO2 was prepared by efficient decomposition of titanium- bearing blast furnace slag (TBBFS in molten salt system. The as-prepared TiO2 were characterized by X-ray diffraction (XRD and scanning electron microscopy (SEM. Almost complete leaching of Ti was achieved when TBBFS was carried out at 500 °C for about 3 h with NaOH/TBBFS mass ratio of 3:1 and NaOH to NaF molar ratio of 3:1. The XRD pattern showed that the containing titanium product obtained under optimal conditions was Na2TiO3. The average size of the rutile TiO2 obtained was about 1.0μm and the content was up to 99,23 %.

  19. Drying shrinkage of mortars with limestone filler and blast-furnace slag

    Directory of Open Access Journals (Sweden)

    Carrasco, M. F.

    2003-12-01

    Full Text Available During the 1990's the use of cements made with port land clinker and two mineral admixtures, called ternary or blended cements, has grown considerably. Nowadays, cements containing several combinations of fly ash and silica fume, blast-furnace slag and silica fume or blast-furnace slag and limestone filler are commonly used. There are numerous works on the influence of blended cements on the fresh state and mechanical properties of mortar and concrete, but the their deformations due to drying shrinkage are not so well described. Analysis of drying shrinkage is relevant because this property influences the possibility of cracking occurrence and, hence, the deterioration of mechanical and durable properties of concrete structures. This paper evaluates the influence on the drying shrinkage of mortars of variable contents of limestone filler and/or blast-furnace slag in Portland cement. Additionally, flexion strength and non evaporable water content were evaluated. Test results show that the inclusion of these mineral admixtures, Joint or separately, increments drying shrinkage of mortars at early ages. Despite this fact, mortars made with limestone filler cement are less susceptible to cracking than mortars made with cements incorporating blast-furnace slag or both admixtures.

    Durante los años 90 el uso de cementos fabricados con clínker Portland y dos adiciones suplementarias (cementos ternarios o compuestos se ha incrementado en forma considerable. En la práctica, es cada vez más común el empleo de estos cementos conteniendo combinaciones de ceniza volante y humo de sílice, escoria y humo de sílice o escoria y filler calcáreo. En la actualidad existen numerosos estudios sobre la influencia de los cementos compuestos en las características en estado fresco y las propiedades mecánicas de morteros y hormigones, pero las deformaciones que estos materiales sufren debido a la retracción por secado no son tan conocidas. El análisis de

  20. Solidification of arsenic and heavy metal containing tailings using cement and blast furnace slag.

    Science.gov (United States)

    Kim, Jung-Wook; Jung, Myung Chae

    2011-01-01

    The objective of this study is to examine the solidification of toxic elements in tailings by the use of cement and blast furnace slag. Tailings samples were taken at an Au-Ag mine in Korea. To examine the best mixing ratio of tailings and the mixture of ordinary Portland cement (OPC) and blast furnace slag (SG) of 5:5, 6:6, 7:3, and 8:2, the 7:3 ratio of tailings and OPC+SG was adapted. In addition, the mixing ratios of water and OPC + SG were applied to 10, 20, and 30 wt%. After 7, 14, and 28 days' curing, the UCS test was undertaken. A relatively high strength of solidified material (137.2 kg cm⁻² in average of 3 samples) at 28 days' curing was found in 20 wt% of water content (WC). This study also examined the leachability of arsenic and heavy metals (Cd, Cu, Pb, and Zn) under the Korean Standard Leaching Test, and it showed that the reductions in leachabilities of As and heavy metals of solidified samples were ranged from 76 to 99%. Thus, all the solidified samples were within the guidelines for special and hazardous waste materials by the Waste Management Act in Korea. In addition, the result of freeze-thaw cycle test of the materials indicated that the durability of the materials was sufficient. In conclusion, solidification using a 7:3 mixing ratio of tailings and a 1:1 mixture of OPC + SG with 20% of WC is one of the best methods for the remediation of arsenic and heavy metals in tailings and other contaminated materials.

  1. Preparation of Slag Wool by Integrated Waste-Heat Recovery and Resource Recycling of Molten Blast Furnace Slags: From Fundamental to Industrial Application

    Directory of Open Access Journals (Sweden)

    Dawei Zhao

    2014-05-01

    Full Text Available The present paper investigated the process of the slag wool fabrication using high temperature blast furnace (BF slag modified by coal ash (CA. The liquidus temperature and viscosity of the slag system with different mass ratios of BF slag and CA were measured through an inner cylinder rotation method. The approximate mass ratio used to fabricate the slag wool was therefore determined and slag wool was then successfully prepared with a high-speed air injection method in the laboratory. The effect of mBF/m ratio, slag temperature for injection and air pressure on the preparation of slag wool was systematically investigated. The mechanical and thermal properties were also studied to confirm the long-term working conditions of the slag wool. An industry-scale slag wool production application was established. The energy consumption and the pollutant generation, were analyzed and compared with the traditional production method, which indicated a 70% reduction in energy consumption and a 90% pollution emission decrease.

  2. Hydration Properties of Ground Granulated Blast-Furnace Slag (GGBS Under Different Hydration Environments

    Directory of Open Access Journals (Sweden)

    Shuhua LIU

    2017-02-01

    Full Text Available The hydration properties of various cementitious materials containing Ground Granulated Blast-furnace Slag (GGBS, two alkali-activated slag cements (AAS-1 and AAS-2 in which sodium silicate and sodium hydroxide act as alkaline activators respectively, supersulfated cement (SSC and slag Portland cement(PSC, are compared with ordinary Portland cement (OPC to investigate the effect of activating environment on the hydration properties in this study by determining the compressive strength of the pastes, the hydration heat of binders within 96 hours, and the hydration products at age of 28 days. The results show that C-S-H gels are the main hydrated products for all cementitious systems containing GGBS. Ca(OH2 is the hydration products of OPC and PSC paste. However, ettringite and gypsum crystals instead of Ca(OH2 are detected in SSC paste. Additionally, tobermorite, a crystalline C-S-H, and calcite are hydrated products in AAS-1. Tobermorite, cowlesite and calcite are hydrated products of AAS-2 as well. Based on strength results, AAS-1 paste exhibits the highest compressive strength followed by POC, PSC, SSC in order at all testing ages and AAS-2 give the lowest compressive strength except for the early age at 3 days, which is higher than SSC but still lower than PSC. From hydration heat analysis, alkalinity in the reaction solution is a vital factor influencing the initial hydration rate and the initial hydration rate from higher to lower is AAS-2, AAS-1, OPC, PSC and SSC. Although AAS possesses a faster reaction rate in the initial hours, cumulative hydration heat of AAS is comparably lower than that of OPC, but higher than those of PSC and SSC in turn, which indicates that the hydration heat of clinkers is much higher than that of slag.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.14934

  3. Studying the Hydration of a Retarded Suspension of Ground Granulated Blast-Furnace Slag after Reactivation

    Directory of Open Access Journals (Sweden)

    Nick Schneider

    2016-11-01

    Full Text Available This article presents a combined use of a retarder (d-gluconic acid and an alkaline activator (sodium hydroxide in a binder system based on ground granulated blast-furnace slag. The properties of the retarder are extending the dormant hydration period and suppressing the generation of strength-giving phases. Different retarder concentrations between 0.25 and 1.00 wt.% regulate the intensity and the period of the retardation and also the characteristics of the strength development. The activator concentration of 30 and 50 wt.% regulates the overcoming of the dormant period and thereby the solution of the slag and hence the formation of the hydration products. The research objective is to produce a mineral binder system based on two separate liquid components. The highest concentration of retarder and activator generates the highest compressive strength and mass of hydration products—after 90 days of hydration a compressive strength of more than 50 N/mm2. The main phases are calcium silicate hydrate and hydrotalcite. Generally, the combination of retarder and activator shows a high potential in the performance increase of the hydration process.

  4. Evaluation of blast furnace slag as basal media for eelgrass bed.

    Science.gov (United States)

    Hizon-Fradejas, Amelia B; Nakano, Yoichi; Nakai, Satoshi; Nishijima, Wataru; Okada, Mitsumasa

    2009-07-30

    Two types of blast furnace slag (BFS), granulated (GS) and air-cooled slag (ACS), were evaluated as basal media for eelgrass bed. Evaluation was done by comparing BFS samples with natural eelgrass sediment (NES) in terms of some physico-chemical characteristics and then, investigating growth of eelgrass both in BFS and NES. In terms of particle size, both BFS samples were within the range acceptable for growing eelgrass. However, compared with NES, low silt-clay content for ACS and lack of organic matter content for both BFS samples were found. Growth experiment showed that eelgrass can grow in both types of BFS, although growth rates in BFS samples shown by leaf elongation were slower than that in NES. The possible reasons for stunted growth in BFS were assumed to be lack of organic matter and release of some possible toxins from BFS. Reduction of sulfide content of BFS samples did not result to enhanced growth; though sulfide release was eliminated, release of Zn was greater than before treatment and concentration of that reached to alarming amounts.

  5. Metal retention on pine bark and blast furnace slag--on-site experiment for treatment of low strength landfill leachate.

    Science.gov (United States)

    Nehrenheim, Emma; Waara, Sylvia; Johansson Westholm, Lena

    2008-03-01

    Treatment of landfill leachate using blast furnace slag and pine bark as reactive sorbents was studied in an in situ column experiment at the Lilla Nyby landfill site in Eskilstuna, Sweden. The columns were filled with approximately 101 of each sorbent and leachate was supplied at three different flow rates during a period of 4 months. Samples of inflow and outflow were collected three times a week and were analyzed for physical and chemical parameters, including concentrations of some metals, and toxicity. It was found that pine bark removed metals more efficiently than did the blast furnace slags; that Zn was most efficiently retained in the filters and that both retention time and initial concentration played an important role in the sorption process. It was also observed that the pine bark column did not release COD. No toxicity of the untreated or the treated leachate was found with the test organisms and test responses used.

  6. A Novel Conversion Process for Waste Slag: The Preparation of Aluminosilicate Glass with Evaluation of the Dielectric Properties from Blast Furnace Slag

    Science.gov (United States)

    Li, Sheng; Huang, Sanxi; Liu, Hongting; Wu, Fengnian; Chang, Ziyuan; Yue, Yunlong

    2015-11-01

    In this paper, aluminosilicate glass was prepared from blast furnace slag and quartz sand. Fourier transform infrared, differential scanning calorimetry and density measurements were carried out to investigate the effects of SiO2 on the aluminosilicate glass network rigidity. The results indicate that glass structure would be enhanced if more SiO2 was introduced into the glass system. Meanwhile, both the glass transition temperature ( T g) and the glass crystallization temperature ( T c) increase slightly; the increase in density of the glass being further evidence of the enhancement in glass network rigidity. Dielectric measurements show that the dielectric constant and dielectric loss decrease with more SiO2. The properties of the prepared aluminosilicate glasses are comparable to those of E glass, indicating that blast furnace slags are suitable for producing aluminosilicate glass with low dielectric constant and dielectric loss.

  7. Use of blast furnace granulated slag as a substrate in vertical flow reed beds: field application.

    Science.gov (United States)

    Asuman Korkusuz, E; Beklioğlu, Meryem; Demirer, Göksel N

    2007-08-01

    Research was conducted at Middle East Technical University (METU), Ankara, Turkey in 2000 to determine whether a reed bed filled with an economical Turkish fill media that has high phosphorus (P) sorption capacity, could be implemented and operated successfully under field conditions. In batch-scale P-sorption experiments, the P-sorption capacity of the blast furnace granulated slag (BFGS) of KARDEMIR Iron and Steel Ltd., Co., Turkey, was found to be higher compared to other candidate filter materials due to its higher Ca content and porous structure. In this regard, a vertical subsurface flow constructed wetland (CW) (30 m(2)), planted with Phragmites australis was implemented at METU to treat primarily treated domestic wastewater, at a hydraulic rate of 100 mm d(-1), intermittently. The layers of the filtration media constituted of sand, BFGS, and gravel. According to the first year monitoring study, average influent and effluent total phosphorus (TP) concentrations were 6.61+/-1.78 mg L(-1) and 3.18+/-1.82 mg L(-1); respectively. After 12 months, slag samples were taken from the reed bed and P-extraction experiments were performed to elucidate the dominant P-retention mechanisms. Main pools for P-retention were the loosely-bounded and Ca-bounded P due to the material's basic conditions (average pH>7.7) and higher Ca content. This study indicated the potential use of the slag reed bed with higher P-removal capacity for secondary and tertiary treatment under the field conditions. However, the P-sorption isotherms obtained under the laboratory conditions could not be used favorably to determine the longevity of the reed bed in terms of P-retention.

  8. A Novel Conversion of Ti-Bearing Blast-Furnace Slag into Water Splitting Photocatalyst with Visible-Light-Response

    Science.gov (United States)

    Lü, Huihong; Li, Ning; Wu, Xingrong; Li, Liaosha; Gao, Zhifang; Shen, Xingmei

    2013-12-01

    A novel visible-light-response photocatalyst was prepared through the heat treatment of Ti-bearing blast-furnace slag with sodium nitrate and subsequently leaching processes in which most of the SiO2, Al2O3, and MgO in Ti-slag (TS) have been separated. The photocatalytic activity of the TTS was studied by observing the evolution of H2 under the UV-Vis and visible light. Compared with the TS and commercial perovskite CaTiO3, the sample prepared exhibited an exclusive visible-light-response activity and enhanced H2 evolution.

  9. The interaction of pH, pore solution composition and solid phase composition of carbonated blast furnace slag cement paste activated with aqueous sodium monofluorophosphate

    NARCIS (Netherlands)

    Kempl, J.; Copuroglu, O.

    2015-01-01

    Blast Furnace Slag (BFS) is a waste product of industrial steel production and a common additive in the cement industry in Northern European countries. However, cementitious materials made from slag-rich cement, particularly CEM III /B, are very susceptible to carbonation. Recent investigations have

  10. CONTACT STRENGTH OF MECHANOACTIVATED FINE CONCRETES FROM GRANULATED BLAST-FURNACE SLAGS

    Directory of Open Access Journals (Sweden)

    V. I. Bolshakov

    2014-10-01

    Full Text Available Purpose. Strengthening of fine concrete contact zone by mechanical processing of all components of the concrete mix in a mixer-activator and aggregate application with rough surface. Methodology. Rotary activator PC-06, developed by Scientific and Research Institute of Construction Technology, was used as a mixer-activator to achieve this purpose. Granulated blast furnace slag, having a more developed rough surface than sand, was used as fine aggregate. This apparatus provides intensive homogeneous mixing of concrete mix components, processing of raw materials (purification of their particles from contaminants, and mechanical destruction of granulated blast furnace slag surface layers and other components of the mix. Findings. During the preparation work, experimental research of new formations composition of fine concretes, using differential thermal and x-ray phase analysis methods, and physical-mechanical properties of fine concretes in accordance with the applicable standards of Ukraine, were carried out. It is established that the phase composition of new formations of fine concretes made from activated and non-activated mixes, is not changed. Their main difference is the size of generated effects and temperature intervals of occurrence of these peaks. Thus, in fine concretes made on the basis of the activated mixes, magnitude of effects is less, indicating a higher hydration degree of its components. Besides, TG curves of concrete specimens show that weight loss of gel calcium hydrosilicate of concrete from a mechanically activated mix is 0.5...0.7 % more than of concrete from a non-activated mix, which indicates a larger number of these formations in concrete from activated mixes. In general, concretes of different composition, made from a mix, processed in the mixer-activator, have higher mechanical strength. Originality. Ideas about the influence of mechanical activation of components of fine concrete mixes with forming humidity in a

  11. Characteristics and propierties of oil-well cements additioned with blast furnace slag

    Directory of Open Access Journals (Sweden)

    Sánchez, R.

    2011-06-01

    Full Text Available The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% of the cement by weight with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activating solution partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 29Si and 27Al MAS NMR and BSE/EDX studies, in turn, showed that the C-S-H gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios.

    En el presente trabajo se ha estudiado la activación alcalina de cementos Pórtland con incorporación de escoria de horno alto (20% y 30% con respecto al peso de cemento para su posible aplicación en la construcción de pozos petrolíferos. Los estudios de hidratación realizados indican que en mezclas cemento/escoria, la disolución activadora de silicato sódico inhibe parcialmente la disolución de las fases silicato del cemento Pórtland originando un retraso de su hidratación así como la menor precipitación de productos de reacción. Dicha parcial inhibición de los procesos reactivos en las mezclas cemento/escoria originan resistencias mecánicas significativamente inferiores a las pastas de cemento Portland hidratadas con agua. Finalmente, los estudios de 29Si y 27Al RMN MAS y BSE/EDX indican que el gel C-S-H formado en pastas de mezcla cemento/escoria activadas alcalinamente presenta Al en posiciones tetraédricas y bajas relaciones Ca/Si.

  12. Durability and compressive strength of blast furnace slag-based cement grout for special geotechnical applications

    Directory of Open Access Journals (Sweden)

    Ortega, J. M.

    2014-03-01

    Full Text Available Special foundations, most prominently micropiles and soil anchors, are frequently used in construction today. In Spain, the grout for these special technical applications is generally prepared with portland cement, although the codes and standards in place stipulate only the minimum compressive strength required, with no mention of cement type. Those texts also establish a range of acceptable water:cement ratios. In the present study, durability and compressive strength in cement grout prepared with blast furnace slag cement at different w/c ratios are characterised and compared to the findings for a reference portland cement grout. The results show that slag grout exhibits greater durability than the portland cement material and complies with the compressive strength requirements laid down in the respective codes.Actualmente es muy frecuente el empleo de cimentaciones especiales, entre las que destacan los micropilotes y los anclajes. En España, las lechadas de cemento para estos trabajos geotécnicos especiales se preparan habitualmente con cemento Portland, aunque las diferentes normativas al respecto no restringen el tipo de cemento a emplear, siempre que se alcance una determinada resistencia a compresión. Respecto a la dosificación de las lechadas, la normativa permite emplear diferentes relaciones agua/cemento dentro de un determinado rango. En vista de ello, en este trabajo se han caracterizado las propiedades de durabilidad y resistencia a compresión de lechadas de cemento preparadas con un cemento con escoria de alto horno y con diferentes relaciones a/c, tomando como referencia de comportamiento lechadas de cemento Portland. El uso de un cemento con escoria conlleva una mejora en la durabilidad de las lechadas, cumpliendo los requisitos de resistencia a compresión establecidos por la normativa.

  13. Cement with silica fume and granulated blast-furnace slag: strength behavior and hydration

    Directory of Open Access Journals (Sweden)

    Bonavetti, V. L.

    2014-09-01

    Full Text Available This paper analyses the influence of portland cement replacement by silica fume (up to 10% and/or granulated blast furnace slag (up to 70% on the hydration cement (XRD, heat of hydration, non evaporable water content and calcium hydroxide content curing under sealed conditions and their effect on the mechanical strength. The obtained results indicate that binary cements containing silica fume and ternary cements there was a significant increase of hydration rate at early age. At later ages, most of studied cements have an equivalent or greater strength that those obtained in the plain portland cement.En este trabajo se analiza la influencia de la incorporación al cemento portland de humo de sílice (hasta 10% y/o escoria granulada de alto horno (hasta 70% sobre la hidratación (DRX, calor de hidratación, contenido de agua no evaporable y de hidróxido de calcio, bajo condiciones de curado sellado y su incidencia sobre la resistencia mecánica. Los resultados obtenidos indican que en los cementos binarios con humo de sílice y en los cementos ternarios se produce un importante aumento de la velocidad de hidratación en las primeras edades, mientras que a edades más avanzadas la mayor parte del dominio estudiado alcanza o supera la resistencia obtenida por el cemento portland sin adición.

  14. Reactivation of a Retarded Suspension of Ground Granulated Blast-Furnace Slag

    Directory of Open Access Journals (Sweden)

    Nick Schneider

    2016-03-01

    Full Text Available An effective retarded suspension of ground granulated blast-furnace slag (GGBFS needs a strong activator to reactivate the hydration. In this research study, sodium hydroxide (NaOH as an alkali activator in two different concentrations (30 and 50 wt.% was used to overcome the retardation and give the hardened GGBFS the reasonable strength. The study was carried out with a mixture of GGBFS, a solution of 1.0 wt.% d-gluconic acid (C6H12O7 as a retarder in the mixing water and a methyl cellulose as a stabilizer. The reactivation was executed after seven different periods (up to 28 days after the system was retarded. The following investigations were performed: slump test, measurement of ultrasonic (US velocity, compressive strength and gross density, thermogravimetry (TG and scanning electron microscopy (SEM. The analyses of the hardened samples were carried out seven, 28 and 90 days after the reactivation. The result of the study is an effective reactivation of a retarded suspension. In this case, the activator with 50 wt.% NaOH shows a very high performance. The setting time of the reactivated binders is much longer compared to the reference, but, in the longer term, the compressive strength and the progress of the hydration exceed the performance of the reference.

  15. Investigation of the activity level and radiological impacts of naturally occurring radionuclides in blast furnace slag.

    Science.gov (United States)

    Uğur, F A; Turhan, S; Sahan, H; Sahan, M; Gören, E; Gezer, F; Yeğingil, Z

    2013-01-01

    The activity level and possible radiological impacts of naturally occurring radionuclides on the health of workers and members of the public, as a result of utilisation of blast furnace slag (BFS) samples as a substitute for aggregate in road construction were investigated by using a gamma-ray spectrometer and potential exposure scenarios given in Radiation Protection 122. The mean activity concentrations of the (226)Ra, (232)Th and (40)K in BFS samples were found to be 152.4, 54.9 and 183.1 Bq kg(-1), respectively. These values are compared with typical values measured in BFS samples from the European Union countries, which are 270, 70 and 240 Bq kg(-1) for (226)Ra, (232)Th and (40)K, respectively. The values of radium equivalent activity index calculated for BFS samples were within the recommended safety limits. The highest total annual effective doses evaluated as 0.9 and 0.4 mSv y(-1) for members of the public and workers, respectively, were lower than the annual limit of 1 mSv y(-1).

  16. Characteristics of Portland blast-furnace slag cement containing cement kiln dust and active silica

    Directory of Open Access Journals (Sweden)

    A. Abdel Rahman

    2016-09-01

    Full Text Available This investigation dealt with the effect of active silica, silica fume (SF or rice husk ash (RHA, on the mechanical and physico-chemical characteristics of the hardened blended cement pastes made of Portland blast-furnace slag cement (PSC containing cement kiln dust (CKD cured under normal conditions. Two blends made of PSC and CKD, improved by SF and two blends made of PSC and CKD improved by RHA were investigated. Hardened blended cement pastes were prepared from each cement blend by using water/cement ratio (W/C of 0.30 by weight and hydrated for various curing ages of 1, 3, 7, 28 and 90 days at the normal curing conditions under tap water at room temperature. Each cement paste was tested for its physico-chemical and mechanical characteristics; these characteristics include: compressive strength and kinetics of hydration. The phase composition of the formed hydration products was identified using X-ray diffraction (XRD and differential thermal analysis (DTA. It was found that the partial substitution of PSC by 10% and 15% of CKD is associated with an increase in the rate of hydration and a subsequent improvement of compressive strength of hardened PSC–CKD pastes. In addition, the replacement of PSC, in PSC–CKD blends, by 5% active silica was accompanied by further improvement of the physico-mechanical characteristics of the hardened PSC–CKD pastes.

  17. Mechanisms of hydrogen sulfide removal by ground granulated blast furnace slag amended soil.

    Science.gov (United States)

    Xie, Mengyao; Leung, Anthony Kwan; Ng, Charles Wang Wai

    2017-02-06

    Ground granulated blast furnace slag (GGBS) amended soil has been found able to remove gaseous hydrogen sulfide (H2S). However, how H2S is removed by GGBS amended soil and why GGBS amended soil can be regenerated to remove H2S are not fully understood. In this study, laboratory column tests together with chemical analysis were conducted to investigate and reveal the mechanisms of H2S removal process in GGBS amended soil. Sulfur products formed on the surface of soil particle and in pore water were quantified. The test results reveal that the reaction between H2S and GGBS amended soil was a combined process of oxidation and acid-base reaction. The principal mechanism to remove H2S in GGBS amended soil was through the formation of acid volatile sulfide (AVS), elemental sulfur and thiosulfate. Soil pH value decreased gradually during regeneration and reuse cycles. It is found that the AVS plays a significant role in H2S removal during regeneration and reuse cycles. Adding GGBS increased the production of AVS and at the same time suppressed the formation of elemental sulfur. This mechanism is found to be more prominent when the soil water content is higher, leading to increased removal capacity.

  18. Iron blast furnace slag/hydrated lime sorbents for flue gas desulfurization.

    Science.gov (United States)

    Liu, Chiung-Fang; Shih, Shin-Min

    2004-08-15

    Sorbents prepared from iron blast furnace slag (BFS) and hydrated lime (HL) through the hydration process have been studied with the aim to evaluate their reactivities toward SO2 under the conditions prevailing in dry or semidry flue gas desulfurization processes. The BFS/HL sorbents, having large surface areas and pore volumes due to the formation of products of hydration, were highly reactive toward SO2, as compared with hydrated lime alone (0.24 in Ca utilization). The sorbent reactivity increased as the slurrying temperature and time increased and as the particle size of BFS decreased; the effects of the liquid/solid ratio and the sorbent drying conditions were negligible. The structural properties and the reactivity of sorbent were markedly affected by the BFS/HL ratio; the sorbent with 30/70 ratio had the highest 1 h utilization of Ca, 0.70, and SO2 capture, 0.45 g SO2/g sorbent. The reactivity of a sorbent was related to its initial specific surface area (Sg0) and molar content of Ca (M(-1)); the 1 h utilization of Ca increased almost linearly with increasing Sg0/M. The results of this study are useful to the preparation of BFS/HL sorbents with high reactivity for use in the dry and semidry processes to remove SO2 from the flue gas.

  19. Stabilization of chloro-organics using organophilic bentonite in a cement-blast furnace slag matrix.

    Science.gov (United States)

    Cioffi, R; Maffucci, L; Santoro, L; Glasser, F P

    2001-01-01

    The application of cement-based stabilisation/solidification treatment to organic-containing wastes is made difficult by the adverse effect of organics on cement hydration. The use of organophilic clays as pre-solidification adsorbents of the organic compounds can reduce this problem because of the high adsorption power of these clays and their compatibility with the cementitious matrix. This work presents an investigation of the effect on hydration kinetics, physico-mechanical properties and leaching behaviour of cement-based solidified waste forms containing 2-chlorophenol and 1-chloronapthalene adsorbed on organophilic bentonites. These were prepared by cation exchange with benzyldimethyloctadecylammonium chloride and trimethyloctadecylammonium chloride. The binder was a 30% pozzolanic cement, 70% granulated blast furnace slag mixture. Several binder-to-bentonite ratios and different concentrations of the organics on the bentonite were used. Kinetics of hydration were studied by measurement of chemically bound water and by means of thermal and calorimetric analyses. Microstructure and other physico-mechanical properties of the solidified forms were studied by means of mercury intrusion porosimetry, scanning electron microscopy and unconfined compressive strength measurement. Leaching was checked by two different leaching tests: one dynamic, on monolithic samples, and the other static, on powdered samples. This study indicates that the incorporation of the organic-loaded bentonite in the binder matrix causes modifications in the hardened samples by altering cement hydration. The effects of the two organic contaminants are differentiated.

  20. Blast furnace slag can effectively remediate coastal marine sediments affected by organic enrichment.

    Science.gov (United States)

    Asaoka, Satoshi; Yamamoto, Tamiji

    2010-04-01

    There is an urgent need to control nutrient release fluxes from organically-enriched sediments into overlying waters to alleviate the effects of eutrophication. This study aims to characterize blast furnace slag (BFS) and evaluate its remediation performance on organically-enriched sediments in terms of suppressing nutrient fluxes and reducing acid volatile sulfide. BFS was mainly composed of inorganic substances such as CaO, SiO(2), Al(2)O(3) and MgO in amorphous crystal phase. Container experiments showed that the phosphate concentration in the overlying water, its releasing flux from sediment and AVS of the sediment decreased by 17-23%, 39% and 16% compared to the control without BFS, respectively. The loss on ignition was significantly decreased by 3.6-11% compared to the control. Thus, the application of BFS to organically-enriched sediment has a suppressive role on organic matter, AVS concentration and phosphate releasing flux from sediments and therefore, is a good candidate as an effective environmental remediation agent.

  1. Strength properties of concrete incorporating coal bottom ash and granulated blast furnace slag.

    Science.gov (United States)

    Ozkan, Omer; Yüksel, Isa; Muratoğlu, Ozgür

    2007-01-01

    Coal bottom ash (CBA) and fly ash (FA) are by-products of thermal power plants. Granulated blast-furnace slag (GBFS) is developed during iron production in iron and steel plants. This research was conducted to evaluate the compressive strength property and some durability characteristics of concrete incorporating FA, CBA, and GBFS. FA is used as an effective partial cement replacement; CBA and GBFS are used as partial replacement for fine aggregate without grinding. Water absorption capacity, unit weight and compressive strengths in 7, 28, and 90-day ages were assessed experimentally. For these experiments, concrete specimens were produced in the laboratory in appropriate shapes. The samples are divided into two main categories: M1, which incorporated CBA and GBFS; and M2, which incorporated FA, CBA, and GBFS. Remarkable decreases are observed in compressive strength and water absorption capacity of the concrete; bulk density of the concrete is also decreased. It can be concluded that if the content of CBA and GBFS is limited to a reasonable amount, the small decreases in strength can be accepted for low strength concrete works.

  2. Ultra low and negative expansion glass–ceramic materials produced from pyrophyllite and blast furnace slag

    Indian Academy of Sciences (India)

    S Mandal; S Chakrabarti; S Ghatak; S K Das

    2005-08-01

    Ultra low and negative expansion glass–ceramic materials have been obtained from pyrophyllite and blast furnace slag. The batch composition was modified with the addition of lithium carbonate, hydrated alumina, boric acid and nucleating agent (titania). The batch was melted at 1400°C followed by casting in the form of bars and annealed at 510°C for 4 h. The annealed specimens were subjected to heat treatment at predetermined temperatures selected from DTA study of the parent glass. Thermal expansion measurement and X-ray diffraction analysis revealed that the specimen nucleated at 545°C for 4 h and crystallized at 720°C for 2 h which resulted in negative coefficient of thermal expansion [(–) 9 to (–) 2 × 10$^{-7}/{}^\\circ $C] over the temperature range (30–600°C) due to the formation of -eucryptite while other heating schedule showed the formation of spodumene and lithium aluminium silicates. The samples showed excellent flexural strength value and varied in the range 120–200 MPa depending upon the phases present.

  3. Estimation of minimum detectable concentration of chlorine in the blast furnace slag cement concrete

    Energy Technology Data Exchange (ETDEWEB)

    Naqvi, A.A., E-mail: aanaqvi@kfupm.edu.s [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Maslehuddin, M. [Center for Engineering Research, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Garwan, M.A.; Nagadi, M.M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Al-Amoudi, O.S.B. [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Khateeb-ur-Rehman,; Raashid, M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)

    2011-01-01

    The Prompt Gamma Neutron Activation Analysis technique was used to measure the concentration of chloride in the blast furnace slag (BFS) cement concrete to assess the possibility of reinforcement corrosion. The experimental setup was optimized using Monte Carlo calculations. The BFS concrete specimens containing 0.8-3.5 wt.% chloride were prepared and the concentration of chlorine was evaluated by determining the yield of 6.11, 6.62, 7.41, 7.79 and 8.58 MeV gamma-rays. The Minimum Detectable Concentration (MDC) of chlorine in the BFS cement concrete was estimated. The best value of MDC limit of chlorine in the BFS cement concrete was found to be 0.034 {+-} 0.011 and 0.038 {+-} 0.012 wt.% for 6.11 and 6.62 MeV prompt gamma-rays. Within the statistical uncertainty the lower bound of the measured MDC of chlorine in the BFS cement concrete meets the maximum permissible limit of 0.03 wt.% of chloride set by the American Concrete Institute.

  4. Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Gardner, Laura J.; Bernal, Susan A.; Walling, Samuel A.; Corkhill, Claire L.; Provis, John L.; Hyatt, Neil C., E-mail: n.c.hyatt@sheffield.ac.uk

    2015-08-15

    Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on {sup 25}Mg, {sup 27}Al, {sup 29}Si, {sup 31}P and {sup 39}K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC.

  5. Effect of Crushed Air-cooled Blast Furnace Slag on Mechanical Properties of Concrete

    Institute of Scientific and Technical Information of China (English)

    WANG Aiguo; DENG Min; SUN Daosheng; LI Bing; TANG Mingshu

    2012-01-01

    Morphology characteristics of mix aggregates with crushed air-cooled blast furnace slag (SCR) and crushed limestone (LCR) with 5-20 mm and 20-40 mm gradation were represented by numerical parameters including angularity number (AN) and index of aggregate particle shape and texture (IAPST).The effect of mix aggregates containing SCR on compressive strength and splitting tensile strength of concrete was investigated.Fracture characteristics of concrete,interfacial structure between aggregates and matrix were analyzed.The experimental results show that porous and rough SCR increases contact area with matrix in concrete,concave holes and micro-pores on the surface of SCR are filled by mortar and hydrated cement paste,which may increase interlocking and mechanical bond between aggregate and matrix in concrete.SCR can be used to produce a high-strength concrete with better mechanical properties than corresponding concrete made with LCR.The increase of AN and IAPST of aggregate may enhance mechanical properties of concrete.

  6. A Binder of Phosphogypsum-Ground Granulated Blast Furnace Slag-Ordinary Portland Cement

    Institute of Scientific and Technical Information of China (English)

    HUANG Yun; LIN Zongshou

    2011-01-01

    A new hydraulic cementitious binder was developed by mainly utilizing industrial byproducts phosphogypsum (PG) and ground granulated blast furnace slag (GGBFS) with small addition of ordinary portland cement (OPC). The hydration process and microstructure were studied by X-ray diffraction (XRD)and scanning electronic microscopy (SEM). OPC hydrated first at early age to form primarily C-S-H gel, ettringite and calcium hydroxide (CH). GGBFS activated by CH and sulfate ions hydrated continuously at later age, producing more and more hydration products, C-S-H gel and ettringite. Thus the paste developed a denser microstructure and its strength increased. The 28 d compressive strength of the mixture of 50% PG, 46% GGBFS and 4% OPC exceeded 45 MPa. The setting time was faster and 3 d and 7 d strength were higher when the proportion of OPC increased. But the 28 d strength decreased when OPC exceeded 4% due to large amount of ettringite formed at late hydration age which damaged the microstructure.

  7. Dynamic Regional Viscosity Prediction Model of Blast Furnace Slag Based on the Partial Least-Squares Regression

    Science.gov (United States)

    Guo, Hongwei; Zhu, Mengyi; Yan, Bingji; Deng, Shichan; Li, Xinyu; Liu, Feng

    2017-02-01

    Viscosity is considered to be a significant indicator of the metallurgical property of blast furnace (BF) slag. A model for viscosity prediction based on the partial least-squares regression of varietal quantity reference points is presented in this article. The present model proposes a dynamic regional algorithm for reference point selection. The study applied the partial least-squares regression to establish the dynamic regional viscosity prediction model on the basis of limited discrete points data. Then an actual prediction was carried out with a large amount of viscosity data of real and synthesized BF slags that was obtained from a certain steel plant in China. The results show that this advanced method turns out to be satisfactory in the viscosity prediction of BF slags with a low averaging error and mean value deviation.

  8. Dynamic Regional Viscosity Prediction Model of Blast Furnace Slag Based on the Partial Least-Squares Regression

    Science.gov (United States)

    Guo, Hongwei; Zhu, Mengyi; Yan, Bingji; Deng, Shichan; Li, Xinyu; Liu, Feng

    2016-11-01

    Viscosity is considered to be a significant indicator of the metallurgical property of blast furnace (BF) slag. A model for viscosity prediction based on the partial least-squares regression of varietal quantity reference points is presented in this article. The present model proposes a dynamic regional algorithm for reference point selection. The study applied the partial least-squares regression to establish the dynamic regional viscosity prediction model on the basis of limited discrete points data. Then an actual prediction was carried out with a large amount of viscosity data of real and synthesized BF slags that was obtained from a certain steel plant in China. The results show that this advanced method turns out to be satisfactory in the viscosity prediction of BF slags with a low averaging error and mean value deviation.

  9. 高炉渣改性作为矿渣棉原料的试验%Experimental Research of Slag Wool Producing With Blast Furnace Slag

    Institute of Scientific and Technical Information of China (English)

    郭强; 袁守谦; 刘军; 李海潮

    2011-01-01

    研究了不同酸度条件下,随着高炉熔渣中主要成分的变化,其黏度和表面张力对高炉渣作为矿渣棉原料的影响,并对其影响机制进行了探讨。结果表明,Al2O3和SiO2增加时,黏度增加,表面张力也随之加大,利于制取较长的矿渣棉纤维。%In this paper,the effect of viscosity and surface tension of furnace slag as slag wool material is studied in different acidity coefficient,with changing of the blast furnace slag in the main component.The influence mechanism had also been discussed.The results show that the slag viscosity decreases with the increase of Al2O3 content,at the same time,surface tension decreases too which benefits to make longer slag wool fibers.

  10. Alkaline-sulphate activation processes of a Spanish blast furnace slag

    Directory of Open Access Journals (Sweden)

    Fernández Jiménez, A.

    1996-03-01

    Full Text Available Alkaline-sulphate activation processes of a Spanish granulated blast furnace slag (Avilés, Ensidesa have been studied. Activator solutions used were: deionized water (as reference solution, Ca(OH2 (3,5∙10-3N, NaOH (1N, Na2CO3 (2N, CaSO4∙2H2O (3,0∙10-3N at 25ºC. The influence of the nature of alkaline or sulphate solution cation on slag activation process was verified. Sodium solutions decrease the induction period while calcium solutions increase it. Slag reaction degree was also determined, likewise the nature of the different reaction products formed as a function of the activator solution nature.

    Se han estudiado los procesos de activación alcalinosulfáticos de una escoria granulada de alto horno española (Avilés, Ensidesa. Las disoluciones activantes utilizadas fueron: H2O desionizada (como disolución de referencia, Ca(OH2 (3,5∙10-3N, NaOH (1N, Na2CO3 (2N, CaSO4∙2H2O (3,0∙10-3N a 25ºC. Se ha comprobado la influencia de la naturaleza del catión de la disolución alcalina o sulfática sobre el proceso de activación de la escoria. Las disoluciones sódicas disminuyen el período de inducción, mientras que las disoluciones cálcicas lo incrementan. También se determinó el grado de reacción de la escoria, así como la naturaleza de los distintos productos de reacción formados, en función de la naturaleza de la disolución activante.

  11. Mechanical behaviour of alkali-activated blast furnace slag-activated metakaolin blended pastes. Statistical study

    Directory of Open Access Journals (Sweden)

    Higuera, I.

    2012-06-01

    Full Text Available The study and development of alternative, more ecoefficient binders than portland cement are attracting a good deal of scientific and technological interest. Binders obtained from the chemical interaction between calcium silico-aluminous materials and highly alkaline solutions are one of several types of such possible cements. The present paper discusses the mechanical behaviour and mineralogical composition of blended pastes made from NaOH-activated vitreous blast furnace slag and metakaolin. The aim of the study was to determine how parameters such as the slag/metakaolin ratio, activating solution concentration and curing temperature affect strength development in these binders. A statistical study was conducted to establish the impact of each variable and model strength behaviour in these alkaline cements. The conclusion drawn is that activator concentration and the slag/metakaolin ratio are both determinant parameters.

    El estudio y desarrollo de cementos alternativos y más eco-eficientes que el cemento Portland es un tema de gran impacto a nivel científico y tecnológico. Entre esos posibles cementos se encuentran los cementos alcalinos que son materiales conglomerantes obtenidos por la interacción química de materiales silico-aluminosos cálcicos y disoluciones fuertemente alcalinas. En el presente trabajo se estudia el comportamiento mecánico y la composición mineralógica de mezclas de escoria vítrea de horno alto y metacaolín activadas alcalinamente con disoluciones de NaOH. El objetivo de este estudio es conocer cómo afectan parámetros tales como la relación escoria/metacaolín, la concentración de la disolución activadora y la temperatura de curado, al desarrollo resistente de las mezclas. A través del estudio estadístico realizado se ha podido establecer la influencia de cada variable y modelizar el comportamiento resistente de estos cementos alcalinos. Se concluye que la concentración del activador y la relaci

  12. Influence of B2O3 and Basicity on Viscosity and Structure of Medium Titanium Bearing Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Lingtao Bian

    2016-01-01

    Full Text Available The effects of B2O3 and basicity (CaO/SiO2 on the viscous behavior and structure of medium titanium bearing blast furnace slag (MTBBFS were investigated. High temperature viscosimeter was applied to measure the viscosities of CaO-SiO2-MgO-TiO2-Al2O3-B2O3 slag system and X-ray diffraction (XRD, NBO/T ratio, and structure parameter Q were employed to analyze its network structure. The results showed that the viscosity decreased and break point temperature increased with increasing basicity to 1.20. However B2O3 addition gave rise to a decrease in slag viscosity and break point temperature inspite of basicity. The more B2O3 content leads to the more pronounced variation, especially for the slag with larger basicity. The conventional NBO/T formula was revised to predict the structure variation of relatively complicated medium Ti bearing slag based on the work of Yanhong Gao and other researchers. The increase of B2O3 content in slag made parameter Q turn from Q2 to Q1, suggesting that network structure became simpler. It was also noticed that the addition of B2O3 could suppress the formation of perovskite.

  13. MnOx-CeO2 catalysts supported by Ti-Bearing Blast Furnace Slag for selective catalytic reduction of NO with NH3 at low temperature.

    Science.gov (United States)

    Xu, Yifan; Liu, Rong; Ye, Fei; Jia, Feng; Ji, Lingchen

    2017-03-13

    A series of MnOx-CeO2 catalysts supported by Ti-bearing blast furnace slag were prepared by wet impregnation and used for low-temperature selective catalytic reduction (SCR) of NO with NH3. The slag-based catalyst exhibited high deNOx activity and wide effective temperature range. Under the condition of NO=500ppm, NH3=500ppm, O2:7-8vol% and total flow rate=1600 ml/min, the Mn-Ce/Slag catalyst exhibited a NO conversion higher than 95% in the range of 180-260 °C. The activity of Mn/Slag catalysts was greatly enhanced with the addition of CeO2. The results indicated that Ti-bearing blast furnace slag had suitable phase composition as good support of SCR catalyst.

  14. Study on the Slag after Blast Furnace to KR of Chuanwei Steel Works%川威KR脱硫前渣研究

    Institute of Scientific and Technical Information of China (English)

    袁勇; 何运顺; 肖建华; 容水

    2012-01-01

    This paper studies the characteristics of hot metal and blast furnace slag of Chuanwei steel works and compares the deferent components of slag after blast furnace and right before KR desulfurization process.The changing characteristics and the changing reasons of the slag components from the blast furnace to KR process of Chuanwei steel works are analyzed.%通过对川威高炉铁水和高炉下渣的特性研究,比较铁水带渣和KR脱硫前渣的组成不同,分析从高炉下渣到川威KR前渣各组分的变化特征以及KR前渣各组分发生变化的原因。

  15. Study of mass attenuation coefficients and effective atomic numbers of bismuth-ground granulated blast furnace slag concretes

    Science.gov (United States)

    Kumar, Sandeep; Singh, Sukhpal

    2016-05-01

    Five samples of Bismuth-Ground granulated blast furnace slag (Bi-GGBFS) concretes were prepared using composition (0.6 cement + x Bi2O3 + (0.4-x) GGBFS, x = 0.05, 0.10, 0.15, 0.20 and 0.25) by keeping constant water (W) cement (C) ratio. Mass attenuation coefficients (μm) of these prepared samples were calculated using a computer program winXCOM at different gamma ray energies, whereas effective atomic numbers (Zeff) is calculated using mathematical formulas. The radiation shielding properties of Bi-GGBFS concrete has been compared with standard radiation shielding concretes.

  16. The effect of blast furnace slag on the self-compactability of pumice aggregate lightweight concrete

    Indian Academy of Sciences (India)

    Murat Kurt; Türkay Kotan; Muhammed Said Gül; Rüstem Gül; Abdulkadir Cüneyt Aydin

    2016-02-01

    This paper presents the results of an experimental study of the effects of blast furnace slag, different water/(cement+mineral additive) ratios and pumice aggregates on some physical and mechanical properties of self-compacting lightweight aggregate concrete. In this study, pumice was used as lightweight aggregate. Several properties of self-compacting pumice aggregate lightweight concretes, such as unit weight, flow diameter, T50 time, flow diameter after an hour, V-funnel time, and L-box tests, 7, 28, 90 and 180-day compressive strength, 28-day splitting tensile strength, dry unit weight, water absorption, thermal conductivity and ultrasonic pulse velocity tests, were conducted. For this purpose, 18 series of concrete samples were prepared in two groups. In the first group, pumice aggregate at 100% replacement of natural aggregate was used in the production of self-compacting lightweight aggregate concrete with constant w/(c+m) ratios as 0.35, 0.40, and 0.45 by weight. Furthermore, as a second group, pumice aggregate was used as a replacement of natural aggregate, at the levels of 0, 20, 40, 60, 80, and 100% by volume. Flow diameters, T50 times, paste volumes, 28-day compressive strengths, dry unit weights, thermal conductivities and ultrasonic pulse velocity of self-compacting lightweight aggregate concrete were obtained over the range of 600–770 mm, 3–9 s, 435–540 l/m3, 10.6–65.0 MPa, 845–2278 kg/m3, 0.363–1.694 W/mK and 2617–4770 m/s respectively, which satisfies not only the strength requirement of semistructural lightweight concrete but also the flowing ability requirements and thermal conductivity requirements of self-compacting lightweight aggregate concrete.

  17. Early and late hydration of supersulphated cements of blast furnace slag with fluorgypsum

    Directory of Open Access Journals (Sweden)

    Bazaldúa-Medellín, M. E.

    2015-03-01

    Full Text Available The hydration, strength development and composition of hydration products of supersulphated cements were characterized from the first 48 hours up to 360 days. Two compositions of 80% Blast furnace slag, 10–15% Fluorgypsum and 10–5% Portland cement were cured in dry and wet conditions. The main hydration products were ettringite and C-S-H since the first hours and up to 360 days as evidenced by X-ray diffraction, thermal analysis and electron microscopy. The strength was favored by higher fluorgypsum contents and lower Portland cement contents. These cements generated heats of hydration of 40–57 KJ/Kg after 28 hours, which are lower than portland cement.Se realizó la caracterización de la hidratación, desarrollo de resistencia y la composición de los productos de hidratación de los cementos supersulfatados durante las primeras 48 horas y hasta 360 días. Se estudiaron dos composiciones de 80% de Escoria de alto horno, 10–15% de Fluoryeso y 10–5% de Cemento portland, se curaron en condiciones secas y húmedas. Los principales productos de hidratación fueron etringita y C-S-H desde las primeras horas y hasta 360 días, como se evidenció por difracción de rayos X, análisis térmico y microscopía electrónica de barrido. La resistencia se favoreció con mayor contenido de fluoryeso y bajos contenidos de cemento portland. Estos cementos generaron calores de hidratación de 40–57 KJ/Kg después de 28 horas, los cuales resultan más bajos que los generados por el cemento portland.

  18. Natural pozzolan-and granulated blast furnace slag-based binary geopolymers

    Directory of Open Access Journals (Sweden)

    Robayo, R. A.

    2016-03-01

    Full Text Available This study describes the synthesis at ambient temperature (25±3 °C of binary geopolymer systems based on natural volcanic pozzolan and granulated blast furnace slag. Na2SiO3 and NaOH were used as alkaline activators. The effects of the SiO2/Al2O3, Na2O/Al2O3 ratio and the amount of slag added (from 0 to 30% on the reaction kinetics, compressive strength and microstructure of the final product were studied. To characterise the geopolymer pastes, techniques such as X-ray diffraction (XRD, infrared spectroscopy (FTIR and scanning electron microscopy (SEM were used. The results indicate the possibility of obtaining a geopolymer cement with a compressive strength of up to 48.11 MPa after 28 days of curing at ambient temperature whose characteristics are comparable to those of commercial portland cement.Este trabajo describe la síntesis a temperatura ambiente (25±3 °C de sistemas geopoliméricos de tipo binario basados en una puzolana natural de origen volcánico y escoria siderúrgica de alto horno usando activadores alcalinos basados en la combinación de Na2SiO3 y NaOH. Se estudió el efecto de la relación SiO2/Al2O3, Na2O/Al2O3 y la cantidad de escoria adicionada en niveles entre el 0 y 30% sobre la cinética de reacción, la resistencia a la compresión y la microestructura del producto final. Para la caracterización de las pastas geopoliméricas se utilizaron técnicas como difracción de rayos X (DRX, espectroscopia infrarroja (FTIR y microscopia electrónica de barrido (MEB. Los resultados conseguidos revelan la posibilidad de obtener un cementante geopolimérico con una resistencia a la compresión de hasta 48,11 MPa a los 28 días de curado a temperatura ambiente cuyas características son comparables a las de un cemento portland comercial.

  19. On the Comprehensive Utilization of Blast Furnace Slag%浅析高炉矿渣的综合利用

    Institute of Scientific and Technical Information of China (English)

    张国忠; 李广军; 司有宝; 郑秀梅; 冯砚; 刘继梅

    2014-01-01

    Blast furnace slag is the solid waste produced in the steelmaking process, and it has a high value in use. It is mainly used in building construction, in which the slag cement, slag concrete, slag and refractory brick road, railway projects are more common. But now, the study of slag is not deep enough, so this paper proposes to increase research efforts, so that it can be better used in more areas.%高炉矿渣是炼钢过程中产生的固体废弃物,具有很高的利用价值。主要应用于建筑工程中,其中在矿渣水泥、矿渣混凝土、矿渣耐火砖及道路、铁道工程中比较常见。但目前,对矿渣的研究不够深入,建议加大研究力度,使其能更好的应用于更多领域。

  20. Effect of Al2O3 Addition on the Precipitated Phase Transformation in Ti-Bearing Blast Furnace Slags

    Science.gov (United States)

    Li, Zhongmin; Li, Jinfu; Sun, Yongqi; Seetharaman, Seshadri; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2016-04-01

    The present paper aims to provide a fundamental understanding on phase change of Ti-enriched crystalline phase induced by Al2O3 addition in Ti-bearing blast furnace slags with different basicities using Single Hot Thermocouple Technique and X-ray Diffraction. The results showed that an increase in the Al2O3 content led to phase change from rutile or perovskite to Mg3Al4Ti8O25 and prompted crystallization of the slags with basicity of 0.60 and 0.75, whereas only CaTiO3 was precipitated at a basicity of 0.95. Both thermodynamic and kinetic analyses were conducted to study the slag crystallization, which would throw light on phase change and enhanced crystallization. To further reveal the relationship with Al2O3 addition on slag structure and crystallization, Fourier transform infrared spectroscopy and magic angle spinning-nuclear magnetic resonance were adopted, with AlO4 tetrahedra and AlO6 octahedra observed in the slag. For slags with the basicity of 0.60 and 0.75, AlO6 octahedron, which was suggested to induce the phase change from TiO2 or CaTiO3 to Mg3Al4Ti8O25, was detected at high Al2O3 content. On the other hand, in slags with the basicity of 0.95, abundant Ca2+ may be connected to TiO6 octahedra, resulting in CaTiO3 formation.

  1. Development of Semi—Graphite Carbon—Silicon Carbide Brick and Its Application in Slag Forming Zone of Large—sized Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    HAOYun-zhong; CHENQian-wan

    1994-01-01

    Based on the damage mechanism of the lining at the slag forming zone of the blast furnace and the charactieristics of various refractory ma-terials,the methods to increase the service life of the lining at the slag forming zone have been found:(1) to improve the capacity of the blast furnace brick lining subjet to heat impact;(2) to reduce the working side temperature of the brick lining.On this basis,the semi-graphitized ,high temperature electrically calcined anthracite and silicon carbide etc ,were used as the main raw materials,Through a lot of experiments the proper raw material mix and grain size compo-sition were determined,In addition ,a suitable amount of additives and binders was added.After high pressur forming,high temperature firing and grinding ,the semi-graphitic carbon-silicon carbide bricks with close dimension tler-ances and ideal physical and chemical properties have been made.They have been applied in some blast furnaces,such as No.11(2580 m3) and No.6(1050 m3) blast furnaces etc.at Anshan Iron and Steel Company,and the problem of short service life at slag forming zone of blast furnace has been solved.

  2. Kinetic sorption modelling of Cu, Ni, Zn, Pb and Cr ions to pine bark and blast furnace slag by using batch experiments.

    Science.gov (United States)

    Nehrenheim, E; Gustafsson, J P

    2008-04-01

    Storm water and landfill leachate can both contain significant amounts of toxic metals such as Zn, Cu, Pb, Cr and Ni. Pine bark and blast furnace slag are both residual waste products that have shown a large potential for metal removal from contaminated water. There are however many variables that must be optimized in order to achieve efficient metal retention. One of these variables is the time of which the solution is in contact with each unit of filter material. Metal sorption was studied in two laboratory experiments to improve the knowledge of the effects of contact time. The results showed that pine bark was generally more efficient than blast furnace slag when the metal concentrations were relatively small, whereas blast furnace slag sorbed most metals to a larger extent at increased metal loads. In addition, sorption to blast furnace slag was found to be faster than metal binding to pine bark. A pseudo-second-order kinetic model was able to describe the data well within 1000 s of reaction time.

  3. 高炉渣处理技术的现状及发展趋势%Present Situation and Development Tendency of Blast Furnace Slag Treatment

    Institute of Scientific and Technical Information of China (English)

    冯会玲; 孙宸; 贾利军

    2012-01-01

    The current domestic and overseas situation of the blast furnace slag treatment technology is elaborated. The water quenching slag treatment technology is known as having problems such as the large consumption of the fresh water, the low utilization of sensible heat, and the pollutant emission of sulfur dioxide, hydrogen sulfide, et al. It is proposed that the blast furnace slag dry granulation technology is expected to solve the problems such as the slag granulation and the heat recovery at the same time. It is the development tendency of ihe blast furnace slag treatment graft.%阐述了当前国内外高炉渣处理技术使用现状,认为水淬法渣处理技术存在新水消耗大、炉渣显热利用率低和二氧化硫、硫化氢等污染物排放的问题,提出开发高炉渣干式粒化技术有望同时解决其渣粒化及热量回收的问题,是高炉渣处理工艺的发展趋势.

  4. Effect of TiO2 Content on the Crystallization Behavior of Titanium-Bearing Blast Furnace Slag

    Science.gov (United States)

    Hu, Meilong; Wei, Ruirui; Yin, Fangqing; Liu, Lu; Deng, Qingyu

    2016-09-01

    The content of TiO2 has an important influence on both the basic structure and the crystallization behavior of titanium-bearing blast furnace (BF) slag. The results of thermodynamic calculations show that, when the mass content of TiO2 is smaller than 25%, CaTiO3 increases as the content of TiO2 increases. However, when the TiO2 content is more than 25%, the CaTiO3 content decreases and TiO2 gradually increases. The results of a confocal laser scanning microscopy (CLSM) experiment show that, when the TiO2 mass content is 10%, Ca2MgSi2O7 and Ca2Al2SiO7 are the main crystallized phases resulting from the molten slag. Furthermore, when the TiO2 mass content is 20%, CaMgSi2O6, Ca(Ti,Mg,Al)(Si,Al)2O7 and dendrite CaTiO3 are the crystallized phases, while when the TiO2 mass content increases to 30%, CaTiO3 is the sole phase. The discrepancy between the CLSM results and the thermodynamic calculations occurs mainly due to the high melting point of the titanium-bearing BF slag. During the cooling process for the molten slag, CaTiO3 is crystallized first, due to its high crystallization temperature. Furthermore, the molten slag is solidified in its entirety before the other phases crystallize.

  5. Investigative monitoring within the European Water Framework Directive: a coastal blast furnace slag disposal, as an example.

    Science.gov (United States)

    Borja, Angel; Tueros, Itziar; Belzunce, Ma Jesús; Galparsoro, Ibon; Garmendia, Joxe Mikel; Revilla, Marta; Solaun, Oihana; Valencia, Victoriano

    2008-04-01

    The European Water Framework Directive (WFD) establishes a framework for the protection of estuarine and coastal waters, with the most important objective being to achieve 'good ecological status' for all waters, by 2015. Hence, Member States are establishing programmes for the monitoring of water quality status, through the assessment of ecological and chemical elements. These monitoring programmes can be of three types: surveillance monitoring; operational monitoring (both undertaken on a routine basis); and investigative monitoring (carried out where the reason of any exceedance for ecological and chemical status is unknown). Until now, nothing has been developed in relation to investigative monitoring and no clear guidance exists for this type of monitoring, as it must be tackled on a 'case-by-case' basis. Consequently, the present study uses slag disposal from a blast furnace, into a coastal area, as a case-study in the implementation of investigative monitoring, according to the WFD. In order to investigate the potential threat of such slags, this contribution includes: a geophysical study, to determine the extent of the disposal area; sediment analysis; a chemical metal analysis; and an ecotoxicological study (including a Microtox test and an amphipod bioassay). The results show that metal concentrations are several times above the background concentration. However, only one of the stations showed toxicity after acute toxicological tests, with the benthic communities being in a good status. The approaches used here show that contaminants are not bioavailable and that no management actions are required with the slags.

  6. Effect of cooling rate on the crystallization behavior of perovskite in high titanium-bearing blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    Lu Liu; Mei-long Hu; Chen-guang Bai; Xue-weiLü; Yu-zhou Xu; Qing-yu Deng

    2014-01-01

    The effect of cooling rate on the crystallization of perovskite in high Ti-bearing blast furnace (BF) slag was studied using confocal scanning laser microscopy (CSLM). Results showed that perovskite was the primary phase formed during the cooling of slag. On the slag surface, the growth of perovskite proceeded via the successive production of quasi-particles along straight lines, which further extended in certain directions. The morphology and structure of perovskite was found to vary as a function of cooling rate. At cooling rates of 10 and 30 K/min, the dendritic arms of perovskite crossed obliquely, while they were orthogonal at a cooling rate of 20 K/min and hexagonal at cooling rates of 40 and 50 K/min. These three crystal morphologies thus obtained at different cooling rates respectively corresponded to the ortho-rhombic, cubic and hexagonal crystal structures of perovskite. The observed change in the structure of perovskite could probably be attrib-uted to the deficiency of O2-,when Ti2O3 was involved in the formation of perovskite.

  7. Solidification of ion exchange resins saturated with Na+ ions: Comparison of matrices based on Portland and blast furnace slag cement

    Science.gov (United States)

    Lafond, E.; Cau dit Coumes, C.; Gauffinet, S.; Chartier, D.; Stefan, L.; Le Bescop, P.

    2017-01-01

    This work is devoted to the conditioning of ion exchange resins used to decontaminate radioactive effluents. Calcium silicate cements may have a good potential to encapsulate spent resins. However, certain combinations of cement and resins produce a strong expansion of the final product, possibly leading to its full disintegration. The focus is placed on the understanding of the behaviour of cationic resins in the Na+ form in Portland or blast furnace slag (CEM III/C) cement pastes. During hydration of the Portland cement paste, the pore solution exhibits a decrease in its osmotic pressure, which causes a transient expansion of small magnitude of the resins. At 20 °C, this expansion takes place just after setting in a poorly consolidated material and is sufficient to induce cracks. In the CEM III/C paste, swelling of the resins also occurs, but before the end of setting, and induces limited stress in the matrix which is still plastic.

  8. The radiation stability of ground granulated blast furnace slag/ordinary Portland cement grouts containing organic admixtures

    Energy Technology Data Exchange (ETDEWEB)

    Palmer, J.D.; Fairhall, G.A. [British Nuclear Fuels, Sellafield (United Kingdom)

    1993-12-31

    At the British Nuclear Fuels (BNFL) Sellafield reprocessing plant in the United Kingdom, cement grouts based on ground granulated blast-furnace slag (BFS) and ordinary Portland cement (OPC) are used extensively for immobilizing radioactive wastes. These grouts have excluded organic admixtures in order to reduce process complexity and uncertainties, regarding the performance of organic admixtures with BFS/OPC grouts, particularly under irradiation. This study has investigated the effects of sulfonated melamine formaldehyde and naphthalene condensates on grout properties. The results show grout settlement and strengths increase on addition of additives, with the additives remaining largely in the pore solution. Under irradiation the additives breakdown liberating hydrogen and carbon dioxide. Strength and product dimensions are unaffected by irradiation.

  9. A New Kind of Eco-Cement Made of Cement Kiln Dust and Granular Blast Furnace Slag

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A research project was conducted to manufacture eco-cement for sustainable development using cement kiln dust( CKD ) and granular blast furnace slag( GBFS ).In the project, the burning process and mineral compositions of CKD clinker were investigated.Dife rent mineralizers such as CaSO4 and CaF2 , sulfur and alkali content were considered.The strength of CKD and GBFS eco-cement were evaluated.The results indicate the CKD clinker can not only form ordinary cement clinker minerals such as C3 S, C2 S and C4 AF, but also form strength to the Portland cement grade 32.5 when blend proportion is properly applied.

  10. Studies on the corrosion resistance of reinforced steel in concrete with ground granulated blast-furnace slag--An overview.

    Science.gov (United States)

    Song, Ha-Won; Saraswathy, Velu

    2006-11-16

    The partial replacement of clinker, the main constituent of ordinary Portland cement by pozzolanic or latent hydraulic industrial by-products such as ground granulated blast furnace slag (GGBFS), effectively lowers the cost of cement by saving energy in the production process. It also reduces CO2 emissions from the cement plant and offers a low priced solution to the environmental problem of depositing industrial wastes. The utilization of GGBFS as partial replacement of Portland cement takes advantage of economic, technical and environmental benefits of this material. Recently offshore, coastal and marine concrete structures were constructed using GGBFS concrete because high volume of GGBFS can contribute to the reduction of chloride ingress. In this paper, the influence of using GGBFS in reinforced concrete structures from the durability aspects such as chloride ingress and corrosion resistance, long term durability, microstructure and porosity of GGBFS concrete has been reviewed and discussed.

  11. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag.

    Science.gov (United States)

    Chartier, D; Muzeau, B; Stefan, L; Sanchez-Canet, J; Monguillon, C

    2017-03-15

    Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  12. [Evaluation of the migration of contaminants from building materials produced on the base of blast-furnace slags].

    Science.gov (United States)

    Pugin, K G; Vaysman, Ya I

    2014-01-01

    There is experimentally established the change of the migratory activity of pollutants from building materials produced from blast furnace slag throughout their life cycle in the form of a nonlinear wave-like nature as there are appeared newly opened surfaces of a contact with aggressive waters in the process of gradual crushing of materials as a result of destructive mechanical effects on him and corrosive waters with varying pH values. There are established regularities of the migration activity ofpollutants (on the example of heavy metals) as directly dependent on the newly opening surface of the contact of the material with water having a various pH value. There is shown an expediency of introduction of alterations in the procedure for sanitary hygienic assessment of building materials with the addition of industrial waste (Methodical Instructions 2.1.674-97), allowing to take into account the migration of contaminants from them throughout the life cycle.

  13. Use of Artificial Neural Network for the Simulation of Radon Emission Concentration of Granulated Blast Furnace Slag Mortar.

    Science.gov (United States)

    Jang, Hong-Seok; Xing, Shuli; Lee, Malrey; Lee, Young-Keun; So, Seung-Young

    2016-05-01

    In this study, an artificial neural networks study was carried out to predict the quantity of radon of Granulated Blast Furnace Slag (GBFS) cement mortar. A data set of a laboratory work, in which a total of 3 mortars were produced, was utilized in the Artificial Neural Networks (ANNs) study. The mortar mixture parameters were three different GBFS ratios (0%, 20%, 40%). Measurement radon of moist cured specimens was measured at 3, 10, 30, 100, 365 days by sensing technology for continuous monitoring of indoor air quality (IAQ). ANN model is constructed, trained and tested using these data. The data used in the ANN model are arranged in a format of two input parameters that cover the cement, GBFS and age of samples and, an output parameter which is concentrations of radon emission of mortar. The results showed that ANN can be an alternative approach for the predicting the radon concentration of GBFS mortar using mortar ingredients as input parameters.

  14. Influence of Carbonation on Fatigue of Concrete with High Volume of Ground Granulated Blast-furnace Slag

    Institute of Scientific and Technical Information of China (English)

    YOU Lushen; JIANG Linhua; CHU Hongqiang

    2015-01-01

    The effect of carbonation on fatigue performance of ground granulated blast-furnace slag concrete was investigated. Based on the static compression tests of carbonated GGBS-concrete, the correlation between carbonation depth and compressive strength was analyzed and an equation between carbonation depth and compressive strength was put forward. Meanwhile, fatigue S-N curves of various carbonation depths were fitted, and the influence of carbonation on fatigue life and strength was studied. Carbonation has a dual effect on the fatigue behavior of GGBS-concrete. A fatigue equation based on the depth of carbonation was established. Also, the probabilistic distribution of fatigue life of carbonated concrete at a given stress level was modeled by the two-parameter Weibull distribution.

  15. Physical Properties of Crushed Air-cooled Blast Furnace Slag and Numerical Representation of Its Morphology Characteristics

    Institute of Scientific and Technical Information of China (English)

    WANG Aiguo; DENG Min; SUN Daosheng; LI Bing; TANG Mingshu

    2012-01-01

    Physical properties and geometrical morphologies of crushed air-cooled blast furnace slag (SCR) and crushed limestone (LCR) were comparatively investigated.The shape,angularity,surface texture and internal pore structure of aggregate particles for different size and gradation were numerically represented by sphericity (ψ) and shape index (SI),angularity number (AN),index of aggregate particle shape and texture (IAPST),porosity and pore size,respectively.The results show that SCR is a porous and rough aggregate.Apparent density,void,water absorption and smashing index of SCR are obviously higher than those of LCR with the same gradation,respectively.However,bulk density of SCR is lower than that of LCR with the same gradation.SI,AN,IAPST and porosity of SCR are obviously higher than those of LCR with the same gradation,respectively.The smaller particle size of SCR,the larger of its AN,IAPST and porosity.

  16. IDENTIFICATION OF PHASE COMPOSITION OF BINDERS FROM ALKALI-ACTIVATED MIXTURES OF GRANULATED BLAST FURNACE SLAG AND FLY ASH

    Directory of Open Access Journals (Sweden)

    JOZEF VLČEK

    2014-03-01

    Full Text Available The prepared alkali-activated binders (AAB and composites using suitable latent hydraulic raw materials represent an alternative to materials based on Portland cements. This paper deals with ways how to influence the functional parameters of AAB by setting up mixtures of granulated blast furnace slag (GBFS and fly ash with selected chemical compositions. In this way the course of hydration process is modified and the phase composition of products of alkali activation is changed as well as their final properties. The amorphous character of the hydration products makes evaluation of the phase composition of hardened AAB difficult and significantly limits the number of experimental techniques suitable to characterise their phase composition. It was observed that measuring the pH of water extracts obtained from the alkali-activated mixtures can give supplementary information about the process of hardening of alkali-activated mixtures of GBFS and fly ash.

  17. Carbonation Characteristics of Alkali-Activated Blast-Furnace Slag Mortar

    Directory of Open Access Journals (Sweden)

    Keum-Il Song

    2014-01-01

    Full Text Available Alkali-activated ground granulated blast-slag (AAS is the most obvious alternative material for ordinary Portland cement (OPC. However, to use it as a structural material requires the assessment and verification of its durability. The most important factor for a durability evaluation is the degree of carbonation resistance, and AAS is known to show lower performance than OPC. A series of experiments was conducted with a view to investigate the carbonation characteristics of AAS binder. As a consequence, it was found that the major hydration product of AAS was calcium silicate hydrate (CSH, with almost no portlandite, unlike the products of OPC. After carbonation, the CSH of AAS turned into amorphous silica gel which was most likely why the compressive strength of AAS became weaker after carbonation. An increase of the activator dosage leads AAS to react more quickly and produce more CSH, increasing the compaction, compressive strength, and carbonation resistance of the microstructure.

  18. Recycling ground granulated blast furnace slag as cold bonded artificial aggregate partially used in self-compacting concrete.

    Science.gov (United States)

    Gesoğlu, Mehmet; Güneyisi, Erhan; Mahmood, Swara Fuad; Öz, Hatice Öznur; Mermerdaş, Kasım

    2012-10-15

    Ground granulated blast furnace slag (GGBFS), a by-product from iron industry, was recycled as artificial coarse aggregate through cold bonding pelletization process. The artificial slag aggregates (ASA) replaced partially the natural coarse aggregates in production of self-compacting concrete (SCC). Moreover, as being one of the most widely used mineral admixtures in concrete industry, fly ash (FA) was incorporated as a part of total binder content to impart desired fluidity to SCCs. A total of six concrete mixtures having various ASA replacement levels (0%, 20%, 40%, 60%, and 100%) were designed with a water-to-binder (w/b) ratio of 0.32. Fresh properties of self-compacting concretes (SCC) were observed through slump flow time, flow diameter, V-funnel flow time, and L-box filling height ratio. Compressive strength of hardened SCCs was also determined at 28 days of curing. It was observed that increasing the replacement level of ASA resulted in decrease in the amount of superplasticizer to achieve a constant slump flow diameter. Moreover, passing ability and viscosity of SCC's enhanced with increasing the amount of ASA in the concrete. The maximum compressive strength was achieved for the SCC having 60% ASA replacement.

  19. Characteristics and properties of oil-well cements auditioned with blast furnace slag; Cementos petroleros con adicion de escoria de horno alto. Caracteristicas y propiedades

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-07-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. {sup 2}9Si and {sup 2}7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  20. Plant Growth and Water Purification of Porous Vegetation Concrete Formed of Blast Furnace Slag, Natural Jute Fiber and Styrene Butadiene Latex

    Directory of Open Access Journals (Sweden)

    Hwang-Hee Kim

    2016-04-01

    Full Text Available The purpose of this study is to investigate porous vegetation concrete formed using the industrial by-products blast furnace slag powder and blast furnace slag aggregates. We investigated the void ratio, compressive strength, freeze–thaw resistance, plant growth and water purification properties using concretes containing these by-products, natural jute fiber and latex. The target performance was a compressive strength of ≥12 MPa, a void ratio of ≥25% and a residual compressive strength of ≥80% following 100 freeze–thaw cycles. Using these target performance metrics and test results for plant growth and water purification, an optimal mixing ratio was identified. The study characterized the physical and mechanical properties of the optimal mix, and found that the compressive strength decreased compared with the default mix, but that the void ratio and the freeze–thaw resistance increased. When latex was used, the compressive strength, void ratio and freeze–thaw resistance all improved, satisfying the target performance metrics. Vegetation growth tests showed that plant growth was more active when the blast furnace slag aggregate was used. Furthermore, the use of latex was also found to promote vegetation growth, which is attributed to the latex forming a film coating that suppresses leaching of toxic components from the cement. Water purification tests showed no so significant differences between different mixing ratios; however, a comparison of mixes with and without vegetation indicated improved water purification in terms of the total phosphorus content when vegetation had been allowed to grow.

  1. Simultaneous removal of Ni(II), As(III), and Sb(III) from spiked mine effluent with metakaolin and blast-furnace-slag geopolymers.

    Science.gov (United States)

    Luukkonen, Tero; Runtti, Hanna; Niskanen, Mikko; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-01-15

    The mining industry is a major contributor of various toxic metals and metalloids to the aquatic environment. Efficient and economical water treatment methods are therefore of paramount importance. The application of natural or low-cost sorbents has attracted a great deal of interest due to the simplicity of its process and its potential effectiveness. Geopolymers represent an emerging group of sorbents. In this study, blast-furnace-slag and metakaolin geopolymers and their raw materials were tested for simultaneous removal of Ni(II), As(III) and Sb(III) from spiked mine effluent. Blast-furnace-slag geopolymer proved to be the most efficient of the studied materials: the experimental maximum sorption capacities for Ni, As and, Sb were 3.74 mg/g, 0.52 mg/g, and 0.34 mg/g, respectively. Although the capacities were relatively low due to the difficult water matrix, 90-100% removal of Ni, As, and Sb was achieved when the dose of sorbent was increased appropriately. Removal kinetics fitted well with the pseudo-second-order model. Our results indicate that geopolymer technology could offer a simple and effective way to turn blast-furnace slag to an effective sorbent with a specific utilization prospect in the mining industry.

  2. Repulsion forces of superplasticizers on ground granulated blast furnace slag in alkaline media, from AFM measurements to rheological properties

    Directory of Open Access Journals (Sweden)

    Palacios, M.

    2012-12-01

    Full Text Available The electrostatic and steric repulsion induced by different superplasticizers on ground granulated blast furnace slag in alkaline media have been studied. The superplasticizers were sulfonated naphthalene, sulfonated melamine, vinyl copolymer, and polycarboxylate- based admixtures. With these superplasticizers the slag suspensions had negative zeta potentials, ranging from -3 to -10 mV. For the first time the adsorbed layer thicknesses for superplasticizers on slag using colloidal probe atomic force microscopy has been measured. To model the interparticle force interactions an effective Hamaker constant was computed from dielectric properties measured on a dense slag sample produced by spark plasma sintering. The obtained results conclude that the dispersion mechanism for all the superplasticizers studied in the present work is mainly dominated by the steric repulsion. Results were then used in a yield stress model, YODEL, to predict the yield stress with and without the superplasticizers. Predictions of the yield stress agreed well with experimental results.

    En este trabajo se ha estudiado la repulsión electrostática y estérica inducida por diferentes aditivos superplastificantes en sistemas de escoria de horno alto en medios alcalinos. Se han estudiado aditivos superplastificantes basados en naftaleno, melamina, copolímeros vinílicos y basados en policarboxilato. Estos aditivos inducen en la escoria un potencial zeta negativo, entre -3 y -10 mV. Por primera vez, se ha determinado el grosor de la capa de aditivo adsorbido sobre la escoria mediante microscopía de fuerzas atómicas (AFM. Para modelizar las fuerzas de interacción entre partículas, se ha determinado la constante efectiva de Hamaker de la escoria a partir de las propiedades dieléctricas de una muestra de escoria obtenida mediante sinterización spark plasma sintering. Los resultados obtenidos concluyen que el mecanismo de dispersión de los superplastificantes

  3. Shrinkage and Cracking Sensitivity of Cement Mortar Containing Fly Ash, Granulated Blast-furnace Slag and Silica Fume

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A laboratory study was undertaken to investigate drying shrinkage and cracking sensitivity subjected to restrained shrinkage of mortar containing fly ash (FA), granulated blast-furnace slag (GBFS) and silica fume (SF). Six mortar mixtures including control Portland cement (PC) and FA,GBFS and SF mortar mixtures were prepared. FA replaced the cement on mass basis at the replacement ratios of 20% and 35%, GBFS replaced the cement at the replacement ratios of 40%, SF replaced the cement at the replacement ratios of 8% and the blended mixtures with 20% FA, 20% GBFS and 8% SF. Water-cementitious materials ratio and sand-cementitious materials ratio were 0.4 and 2.0 for all mixtures, respectively. The mixtures were cured at 65% relative humidity and 20℃. The drying shrinkage value, initial cracking time and cracking width of the mortar samples were measured. The results show that all the mortar mixture containing FA exhibited the decrease of drying shrinkage.Moreover, initial cracking time was markedly delayed, and the crack width of the initial crack was reduced. However, the incorporations of various ratios of GBFS and SF led to an increase of drying shrinkage, initial cracking time and cracking width as compared to control mixture.

  4. Preparation of a new sorbent with hydrated lime and blast furnace slag for phosphorus removal from aqueous solution.

    Science.gov (United States)

    Gong, Guozhuo; Ye, Shufeng; Tian, Yajun; Wang, Qi; Ni, Jiandi; Chen, Yunfa

    2009-07-30

    The removal of dissolvable inorganic phosphate (H(2)PO(4)(-)) by sorbents prepared from hydrated lime (HL) and blast furnace slag (BFS) was fundamentally studied by an orthogonal experiment design. Based on statistic analysis, it is revealed that the weight ratio of BFS/HL is the most significant variable, and an optimized preparation condition is figured out. With the increase of HL content, the adsorption capacity increases, suggesting that the HL plays the important role in the removal process in the gross. However, in the lower HL content, it is interesting that the adsorption capacity of as-prepared sorbents exceed the sum of the capacities of the same ratio of BFS and HL. The further analysis indicate the excess capacities linearly depend on the specific surface area of sorbents, suggesting that the removal of H(2)PO(4)(-) is closely related with the microstructure of sorbents in the lower HL content, according to the characterization with SEM, XRD and pore analysis. Additionally, an adsorption model and kinetic are discussed in this paper.

  5. Properties of Concrete Incorporating Bed Ash from Circulating Fluidized Bed Combustion and Ground Granulates Blast-furnace Slag

    Institute of Scientific and Technical Information of China (English)

    CHENG An; HSU Hui-Mi; CHAO Sao-Jeng

    2011-01-01

    The properties of concrete incorporating circulating fluidized bed combustion (CFBC) bed ash and ground granulates blast-furnace slag (GGBS) were studied. Compressive strength,drying shrinkage, mercury intrusion porosimetry (MIP), scanning electronic microscopy (SEM), and X-ray diffraction (XRD) of concrete samples containing CFBC bed ash and GGBS were used. This work used initial surface absorption test (ISAT) and rapid chloride penetration test (RCPT) on concrete to measure the absorption and the ability of concrete to resist chloride ion characteristics for different concrete samples containing CFBC bed ash and GGBS. Open circuit potential (OCP), direct current polarization resistance were obtained to evaluate rebar corrosion. The CFBC bed ash was X-ray amorphous and consist of SiO2, A12O3 and CaO compounds. As the replacement of CFBC for sand increases, the rate of initial surface absorption (ISA) increases but compressive strength decreases.When the content of CFBC bed ash replacement for sand maintains constant, the replacement of GGBS for cement increases, compressive strength increases but the rate of ISA decreases. Chloride and corrosion resistance of rebar significantly improve by utilizing a proper amount of CFBC bed ash and GGBS in concrete.

  6. Investigation on the Potentials of Cupola Furnace Slag in Concrete

    Directory of Open Access Journals (Sweden)

    Stephen Adeyemi Alabi

    2013-12-01

    Full Text Available The compressive strength of the concrete designed using blast cupola furnace slag and granulated cupola slag as a coarse aggregate and partial replacement for cement was investigated. A series of experimental studies were conducted involve concrete production in two stages. The first stage comprised of normal aggregate concrete (NAC produced with normal aggregates and 100% ordinary Portland cement (OPC. Meanwhile, the second stage involved production of concrete comprising of cupola furnace slag an aggregates with 100% ordinary Portland cement (OPC and subsequently with 2%, 4%, 6%, 8% and 10% cementitious replacement with granulated cupola furnace slag that had been grounded and milled to less than 75 µm diameter. The outcomes of compressive strength test conducted on the slag aggregate concrete (SAC with and without granulated slag cementitious replacement were satisfactory compared to normal aggregate concretes (NAC.

  7. Strength, leachability and microstructure characterisation of Na2SiO3-activated ground granulated blast-furnace slag solidified MSWI fly ash.

    Science.gov (United States)

    Zhang, Dajie; Liu, Wenshi; Hou, Haobo; He, Xinghua

    2007-10-01

    The chemical composition and the leachability of heavy metals in municipal solid waste incinerator (MSWI) fly ash were measured and analysed. For the leachability of unstabilized MSWI fly ash it was found that the concentrations of Pb and Cr exceeded the leaching toxicity standard. Cementitious solidification of the MSWI fly ash by Na2SiO3-activated ground granulated blast-furnace slag (NS) was investigated. Results show that all solidified MSWI fly ash can meet the landfill standards after 28 days of curing. The heavy metals were immobilized within the hydration products such as C-S-H gel and ettringite through physical encapsulation, substitution, precipitation or adsorption mechanisms.

  8. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder.

    Science.gov (United States)

    Zhong, Shiyun; Ni, Kun; Li, Jinmei

    2012-07-01

    A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO(4)(2-) from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO(4)(2-) releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO(4)(2-) from the mortar with 20% FGD gypsum is 9200 mg·m(-2), which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum.

  9. Rheology and zeta potential of cement pastes containing calcined silt and ground granulated blast-furnace slag

    Directory of Open Access Journals (Sweden)

    Safi, B.

    2011-09-01

    Full Text Available This study aimed to analyse the re-use of dam silt as a supplementary binder for self-compacting concrete (SCC. When burnt, silt becomes more reactive because the kaolin it contains is converted into metakaolin. Portland cement, calcined or burnt silt and ground granulated blast furnace slag were used in this research. Cement pastes were prepared with blends containing two or three of these materials. The replacement ratio for burnt silt in both cases was 10 % and 20 % by cement weight and the ratio for the slag was a constant 30 % by weight of the blend. Rheological and zeta potential tests were conducted to evaluate paste electrokinetics and rheological behaviour. The findings showed that burnt silt is apt for use as an addition to cement for SCC manufacture.

    En el presente trabajo se ha analizado la posibilidad de utilizar los lodos procedentes de embalses como adición en la fabricación del hormigón autocompactante (HAC. Con la calcinación, estos materiales se vuelven más reactivos debido a la transformación en metacaolín, del caolín que forma parte de su composición. Las materias primas empleadas en esta investigación son: cemento Pórtland, lodos de embalse calcinados y escorias granuladas de horno alto. Se prepararon pastas de cemento con mezclas que contenían dos o tres de estos materiales. El porcentaje de reemplazo de los lodos calcinados osciló entre el 10 y el 20 % en peso del cemento, mientras que el de la escoria fue del 30 % en peso de la mezcla. Se llevaron a cabo ensayos reológicos y de potencial zeta para evaluar el comportamiento electrocinético y reológico de las distintas pastas. De acuerdo con los resultados obtenidos, una vez calcinados, los lodos de embalse son aprovechables como adición al cemento con destino a la preparación de HAC.

  10. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag

    Directory of Open Access Journals (Sweden)

    Xiao Zhao

    2015-01-01

    Full Text Available Foamed mortar with a density of 1300 kg/m3 was prepared. In the initial laboratory trials, water-to-cement (w/c ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM and slag-foamed mortar (SFM, 50% cement was replaced by slag weight. Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

  11. Transition of Blast Furnace Slag from Silicates-Based to Aluminates-Based: Viscosity

    Science.gov (United States)

    Yan, Zhiming; Lv, Xuewei; Liang, Dong; Zhang, Jie; Bai, Chenguang

    2016-05-01

    The effect of Al2O3 and the Al2O3/SiO2(A/S) ratio on the viscosity of the CaO-SiO2-Al2O3-MgO-TiO2 slag system was studied in the present work. At a fixed CaO/SiO2(C/S) ratio of 1.20, 9 mass pct MgO, and 1 mass pct TiO2, the viscosity increases with an increase in Al2O3 content at a range of 16 to 24 mass pct due to the polymerization of the aluminosilicate structures, while it decreases when the Al2O3 is higher than 24 mass pct, which means that Al2O3 acts as a network modifier at higher content. Increasing A/S from 0.47 to 0.92 causes a slight decrease in viscosity of the slags and has an opposite effect when A/S is more than 0.92. The free running temperature increases with the Al2O3 content and appears to show a peak at an A/S ratio of 0.92. The change of the apparent activation energy is in accordance with the change of viscosity. When Al2O3 content is more than 24 mass pct with low SiO2, CaO content ranges from 35 to 45 mass pct, and the slag transform from silicates-based to aluminates-based can still get a good operation region. Four different viscosity models were employed to predict the viscosity and RIBOUD's model was found to be the best in predicting the viscosity by comparing the estimated viscosity with the measured viscosity.

  12. Chemical stabilization of chromate in blast furnace slag mixed cementitious materials.

    Science.gov (United States)

    Meena, Amanda H; Kaplan, Daniel I; Powell, Brian A; Arai, Yuji

    2015-11-01

    Cement waste form (CWF) technology is among the leading approaches to disposing of metals and liquid low-level nuclear waste in the United States. One such material, saltstone, includes slag, fly ash and Portland cement to enhance the immobilization of contaminants (e.g., Cr, (99)Tc) in alkaline liquid wastes. To evaluate the stability of such redox sensitive contaminants in saltstone, the effects of slag as a source of reductant on Cr immobilization was evaluated in aged (<300 d) saltstone monoliths. Specifically, we investigated the effects of artificial cement pore waters on the Cr release and the spatially resolved Cr chemical state analysis using synchrotron based microfocused X-ray microprobe analysis. The microprobe analysis indicated the heterogeneous distribution of insoluble Cr(III)-species in saltstone. Although at most of 20% Crtotal was leached at the top few (2-3) millimeter depth, the release of Cr(VI) was small (<5%) at 5-30 mm with slight changes, indirectly suggesting that Cr is likely present as insoluble Cr(III) species throughout the depths. The study suggests that this saltstone formulation can effectively retain/immobilize Cr under the oxic field condition after ⩽300 d of aging time.

  13. Two-stage high temperature sludge gasification using the waste heat from hot blast furnace slags.

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-12-01

    Nowadays, disposal of sewage sludge from wastewater treatment plants and recovery of waste heat from steel industry, become two important environmental issues and to integrate these two problems, a two-stage high temperature sludge gasification approach was investigated using the waste heat in hot slags herein. The whole process was divided into two stages, i.e., the low temperature sludge pyrolysis at ⩽ 900°C in argon agent and the high temperature char gasification at ⩾ 900°C in CO2 agent, during which the heat required was supplied by hot slags in different temperature ranges. Both the thermodynamic and kinetic mechanisms were identified and it was indicated that an Avrami-Erofeev model could best interpret the stage of char gasification. Furthermore, a schematic concept of this strategy was portrayed, based on which the potential CO yield and CO2 emission reduction achieved in China could be ∼1.92∗10(9)m(3) and 1.93∗10(6)t, respectively.

  14. Blast furnace slag of a ferrosilicon firm in aswan governorate, Upper Egypt, as an adsorbent for the removal of merocyanine dye from its aqueous solution.

    Science.gov (United States)

    Taha, Gharib Mahmoud; Mosaed, Taghreed Mahmoud

    2010-04-01

    The adsorption potential of the blast furnace slag of a ferrosilicon firm in Aswan Governorate, Egypt, to decolorize aqueous solutions of 3-methyl-1-phenylpyrazol-5-one 4[2] merocyanine dye (1) was investigated at room temperature. The influence of the solution pH, the quantity of adsorbent, the initial concentration of 1, and the applied contact time were studied with the batch technique. The maximum percentage of removal of 1 was observed at pH 4. The adsorption data were better fitted by the Freundlich than by the Langmuir adsorption isotherm model, confirming the formation of monolayers of 1 on the adsorbent surface. Kinetic rate constants and the transient behavior at different initial concentrations of 1 were determined with both the Lagergren pseudo-first-order and the Ho and McKay pseudo-second-order kinetic models. The calculated kinetic parameters revealed that the adsorption of 1 on blast furnace slag followed a second-order chemisorption process.

  15. Rice husk ash as a source of silica in alkali-activated fly ash and granulated blast furnace slag systems

    Directory of Open Access Journals (Sweden)

    Mejía, J. M.

    2013-09-01

    Full Text Available This study assesses the viability of using an agro-industrial by-product, rice husk ash (RHA from a Colombian rice company’s combustion facility, as a total replacement for the commercial sodium silicate ordinarily used in alkaliactivated binders. Fly ash (FA, granulated blast furnace slag (GBFS and binary 50FA:50GBFS blended pastes were activated with a mix of sodium hydroxide and either sodium silicate or one of two types of RHA. The pastes were characterised for strength, mineralogy and microstructure. The findings showed that the agro-industrial by-product can be used to yield alkali-activated materials with 7-day mechanical strengths on the order of 42 MPa. The study confirmed that both amorphous silica and part of the crystalline silica present in RHA participate in the alkaline activation process, providing the alkalinity is suitably adjusted.Este estudio evalúa la viabilidad de utilizar un subproducto agroindustrial, la ceniza de cascarilla de arroz (RHA proveniente de un equipo combustor de una empresa Arrocera en Colombia, como reemplazo total de la sílice aportada por el silicato de sodio comercial en sistemas cementicios activados alcalinamente. Se prepararon pastas de ceniza volante (FA, de escoria de alto horno (GBFS y un sistema binario 50FA:50GBFS, que fueron activadas por una mezcla de silicato de sodio e hidróxido de sodio, y por dos tipos de RHA. Las mezclas se caracterizaron mecánica, mineralógica y microestructuralmente. Los resultados demuestran que es posible obtener materiales activados alcalinamente con resistencias mecánicas del orden de 42 MPa, a 7 días de curado, utilizando el subproducto agroindustrial. Este estudio corrobora que tanto la sílice amorfa como parte de la sílice cristalina presente en RHA tienen la posibilidad de participar en el proceso de activación alcalina, siempre y cuando las condiciones de alcalinidad estén adecuadamente ajustadas.

  16. The Environmental Impact and Cost Analysis of Concrete Mixing Blast Furnace Slag Containing Titanium Gypsum and Sludge in South Korea

    Directory of Open Access Journals (Sweden)

    Tae Hyoung Kim

    2016-05-01

    Full Text Available This study assessed the environmental effects and cost of the Industrial Waste addictive Blast Furnace Slag (W-BFS using Life Cycle Assessment (LCA and compared it to general BFS. The environmental impacts of W-BFS were as follows: 1.12 × 10−1 kg-CO2 eq/kg, 3.18 × 10−5 kg-Ethylene eq/kg, 4.79 × 10−4 kg-SO2 eq/kg, 7.15 × 10−4 kg-PO43− eq/kg, 7.15 × 10−4 kg-CFC11 eq/kg and 3.94 × 10−3 kg-Antimony eq/kg. Among the environmental impact category, GWP and AP were 9.28 × 10−2 kg-CO2 eq/kg and 3.33 × 10−4 kg-SO2 eq/kg at a raw material stage, accounting for 80% and 70% of total environmental impact respectively. In EP, POCP and ADP, in addition, raw material stage accounted for a great portion in total environmental impact because of “W” among input materials. In ODP, however, compared to the environmental impact of raw materials, oil, which was used in transporting BFS to the W-BFS manufacturing factory, was more influential. In terms of GWP, POCP and ODP, W-BFS was higher than general BFS. In terms of AP, EP and ADP, in contrast, the former was lower than the latter. In terms of cost, W-BFS (41.7 US$/ton was lower than general BFS by about 17% because of the use of waste additives comprised of industrial wastes instead of natural gypsum ,which has been commonly used in general BFS. In terms of GWP and POCP, the W-BFS mixed (30% concrete was lower than plain concrete by 25%. In terms of AP and EP, the former was lower than the latter by 30%. In terms of ADP, furthermore, W-BFS mixed (30% concrete was lower than plain concrete by 11%. In aggregate-related ODP, however, almost no change was found. In terms of cost, when W-BFS was added by 10% and 30%, it was able to reduce cost by 3% and 7% respectively, compared to plain concrete. Compared to BFS-mixed concrete as well, cost could be saved by 1% additionally because W-BFS (US$41.7/ton is lower than common cement (US$100.3/ton by about 60% in terms of production costs.

  17. Influence of the activator concentration on the kinetics of the alkaline activation process of a blast furnace slag

    Directory of Open Access Journals (Sweden)

    Fernández-Jiménez, A.

    1997-06-01

    Full Text Available The influence of activator solution concentration on hydration kinetics of an alkaline activated blast furnace slag has been studied. The alkaline activator used was a mix of waterglass (Na2SiO3∙nH2O and NaOH solution (of variable concentration. Final activator concentrations were 3,4 and 5 % Na2O wt. with respect to the slag total weight. Degree of reaction (α was determined from hydration heat values obtained through isothermal conduction calorimetry. From the results obtained it is deduced that a treshold value of 4 % Na2O wt. exists. For those concentrations and at test temperatures (except for 25ºC and 3 % Na2O wt., the mechanism controlling hydration reaction for a values higher than 0.5, is a diffusion process. This process is described by .Jander equation [D3=(1-(1-α1/32=(k/r2t=0,0426(t/t0,5]. The activation energy obtained for that process is of approximately 50-58 Kj/mol.

    Se ha estudiado la influencia de la concentración de la disolución activante en la cinética de hidratación de una escoria granulada de alto horno, activada alcalinamente a distintas temperaturas. El activador alcalino utilizado fue una mezcla de water glass (Na2SiO3∙nH2O con una disolución de NaOH (de concentración variable. Las concentraciones finales del activador alcalino fueron: 3, 4 y 5 % en peso de Na2O respecto a la masa total de escoria. El grado de reacción (α se determinó a partir de valores de calor de hidratación obtenidos por calorimetría de conducción isotérmica. De los resultados obtenidos se deduce que existe un valor umbral de concentraciones en torno al 4 % en peso de Na2O. También para dichas concentraciones y a las temperaturas de ensayo (excepto a 25ºC con un 3 % en peso de Na2O, el mecanismo que controla la reacción de hidrataci

  18. Phase Equilibrium Studies of CaO-SiO2-MgO-Al2O3 System with Binary Basicity of 1.5 Related to Blast Furnace Slag

    Science.gov (United States)

    Kou, Mingyin; Wu, Shengli; Ma, Xiaodong; Wang, Laixin; Chen, Mao; Cai, Qingwu; Zhao, Baojun

    2016-04-01

    Slags play an important role in blast furnace operation, and their compositions are based on the CaO-SiO2-MgO-Al2O3 quaternary system in many steel companies. The binary basicity (CaO/SiO2 weight ratio) of blast furnace slags, especially primary slag and bosh slag, can be as high as 1.5 or higher. Phase equilibria and liquidus temperatures in the CaO-SiO2-MgO-Al2O3 system with binary basicity of 1.50 are experimentally determined for temperatures in the range 1723 K to 1823 K (1450 °C to 1550 °C). High temperature equilibration, quenching, and electron probe X-ray microanalysis techniques have been used in the present study. The isotherms are obtained in the primary phase fields of Ca2SiO4, melilite, spinel, periclase, and merwinite related to blast furnace slags. Effects of Al2O3, MgO, and binary basicity on liquidus temperatures have been discussed. In addition, extensive solid solutions have been measured for different primary phases and will be used for development and optimization of the thermodynamic database.

  19. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    Science.gov (United States)

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented.

  20. Effects of additives on the phase transformation, occurrence state, and the interface of the Ti component in Ti-bearing blast furnace slag

    Science.gov (United States)

    Zhang, Li; Zhang, Wu; Zhang, Ju-hua; Li, Guang-qiang

    2016-09-01

    The influences of additives on the phase transformation, occurrence state, and the interface of the Ti component in Ti-bearing blast furnace slag were investigated. After oxidation, most of the Ti component in the slag was enriched into the perovskite phase, which served as the Ti-rich phase during the crystallization process. The phase transformation, occurrence state, and the interface of the Ti component were observed to be affected by the addition of different types of agents. During the oxidation process, titanaugite and Ti-rich diopside phases gradually transformed into non-Ti phases (anorthite: CaMgSi2O6 and CaAl2Si2O8) in the form of dendrites or columns, which were observed to be distributed at the surface of the perovskite phase. Several more cracks appeared along the grain boundaries of the perovskite phase after the addition of P2O5, facilitating the liberation of the perovskite phase. Composite additives combining both an acid and a base, such as CaO + CaF2 or P2O5 + CaF2, were used. We observed that the disadvantages of using single additives were successfully overcome.

  1. Information modeling system for blast furnace control

    Science.gov (United States)

    Spirin, N. A.; Gileva, L. Y.; Lavrov, V. V.

    2016-09-01

    Modern Iron & Steel Works as a rule are equipped with powerful distributed control systems (DCS) and databases. Implementation of DSC system solves the problem of storage, control, protection, entry, editing and retrieving of information as well as generation of required reporting data. The most advanced and promising approach is to use decision support information technologies based on a complex of mathematical models. The model decision support system for control of blast furnace smelting is designed and operated. The basis of the model system is a complex of mathematical models created using the principle of natural mathematical modeling. This principle provides for construction of mathematical models of two levels. The first level model is a basic state model which makes it possible to assess the vector of system parameters using field data and blast furnace operation results. It is also used to calculate the adjustment (adaptation) coefficients of the predictive block of the system. The second-level model is a predictive model designed to assess the design parameters of the blast furnace process when there are changes in melting conditions relative to its current state. Tasks for which software is developed are described. Characteristics of the main subsystems of the blast furnace process as an object of modeling and control - thermal state of the furnace, blast, gas dynamic and slag conditions of blast furnace smelting - are presented.

  2. 利用相变材料回收高炉冲渣水余热的经济性分析%Economic Analysis of Using Phase Change Material Recovery Waste Heat from Waste Water of Blast Furnace Slag

    Institute of Scientific and Technical Information of China (English)

    肖松; 郑东升; 吴淑英

    2012-01-01

    According to the features of the waste water, the economic analysis of using phase change material recovery waste heat from waste water of blast furnace slag was studied.%根据高炉冲渣水余热的特点,对利用相变材料回收高炉冲渣水余热的经济性进行了分析.

  3. Experimental Study on Optimum Mix Ratio of Blast-Furnace Slag and Fly Ash for Clayey Soil Improvement%高炉矿渣粉煤灰联合处理黏性土最佳配合比试验

    Institute of Scientific and Technical Information of China (English)

    李伟; 赵燕; 刘玉珂

    2013-01-01

    目的 研究高炉矿渣、粉煤灰与黏性土混合土材料的力学特性,提出混合料的最佳配合比,为高炉矿渣、粉煤灰在软土地基处理中的应用提供理论依据.方法 利用应变控制式三轴剪切渗透试验仪,对不同配合比的高炉矿渣、粉煤灰、黏性土的试件进行不同龄期和围压下的不排水、不固结三轴压缩试验.结果 混合料的主应力差、割线弹性模量随着配合比的增加出现了先增大后减小的抛物线规律.当高炉矿渣和粉煤灰配合比含量在2:8~3:7时,主应力差和割线弹性模量达到最大值.结论高炉矿渣和粉煤灰联合对黏性土进行处理,可有效地提高地基承载力,降低基础沉降量.%Through the research of the mechanical properties of the blast furnace slag,fly ash and clay mixed soil material,we can find out the optimum mix ratio. And it will provide a theoretical basis for applying the blast furnace slag,fly ash on soft ground. The method is to do the unconsolidated-undrained triaxial compression test on the samples which have different mix proportion of blast furnace slag,fly ash and clay mixed soil material with different age and different confining pressure by using strain controlled triaxial shear penetration tester. With the increase in the ratio,the principal stress difference and secant modulus of elasticity of mixture appeared the Parabolic law which first increased and then decreased. When the content of blast furnace slag and fly ash is between 2:8 and 3:7, the principal stress difference and secant elastic modulus reached a maximum. The processing of clayey soil by blast furnace slag and fly ash can effectively improve the bearing capacity foundation and reduce the foundation settlement.

  4. 高炉冲渣余热回收的试验研究与利用分析%Experimental Investigation of Waste Heat Recovery of Blast Furnace Slag Water and Utilization

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

    The current situation and problems in waste heat utilization of blast furnace slag water are overviewed. In terms of the characteristics of waste heat of the blast furnace slag water, a detailed determination and theoretical analysis and calculation of energy has been made. The small scale tests have been conducted. The comparison of the theoretical calculation and test results indicates that the waste heat recovery of the slag water is feasi-ble. The first-hand test data lay the foundation for the waste heat recovery of the slag water and recovery of low quality steam in later stage.%  概述了目前高炉冲渣水余热利用的现状和存在的问题。根据高炉冲渣水余热的特点,进行了详细的能源诊断和理论分析计算,并进行了小规模的试验研究。通过理论计算和试验研究的对比,验证了高炉冲渣余热回收的可行性,获得了第一手的试验数据,为后期高炉冲渣余热回收和低品质蒸汽的回收奠定了基础。

  5. Influence of aluminium nitride as a foaming agent on the preparation of foam glass-ceramics from high-titanium blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    Huan Shi; Ke-qin Feng; Hai-bo Wang; Chang-hong Chen; Hong-ling Zhou

    2016-01-01

    To effectively reuse high-titanium blast furnace slag (TS), foam glass-ceramics were successfully prepared by powder sintering at 1000°C. TS and waste glass were used as the main raw materials, aluminium nitride (AlN) as the foaming agent, and borax as the fluxing agent. The influence of the amount of AlN added (1wt%-5wt%) on the crystalline phases, microstructure, and properties of the produced foam glass-ceramics was studied. The results showed that the main crystal phases were perovskite, diopside, and augite. With increasing AlN content, a transformation from diopside to augite occurred and the crystallinity of the pyroxene phases slightly decreased. Initially, the aver-age pore size and porosity of the foam glass-ceramics increased and subsequently decreased; similarly, their bulk density and compressive strength decreased and subsequently increased. The optimal properties were obtained when the foam glass-ceramics were prepared by adding 4wt% AlN.

  6. Influence of aluminium nitride as a foaming agent on the preparation of foam glass-ceramics from high-titanium blast furnace slag

    Science.gov (United States)

    Shi, Huan; Feng, Ke-qin; Wang, Hai-bo; Chen, Chang-hong; Zhou, Hong-ling

    2016-05-01

    To effectively reuse high-titanium blast furnace slag (TS), foam glass-ceramics were successfully prepared by powder sintering at 1000°C. TS and waste glass were used as the main raw materials, aluminium nitride (AlN) as the foaming agent, and borax as the fluxing agent. The influence of the amount of AlN added (1wt%-5wt%) on the crystalline phases, microstructure, and properties of the produced foam glass-ceramics was studied. The results showed that the main crystal phases were perovskite, diopside, and augite. With increasing AlN content, a transformation from diopside to augite occurred and the crystallinity of the pyroxene phases slightly decreased. Initially, the average pore size and porosity of the foam glass-ceramics increased and subsequently decreased; similarly, their bulk density and compressive strength decreased and subsequently increased. The optimal properties were obtained when the foam glass-ceramics were prepared by adding 4wt% AlN.

  7. The enhancement effect of pre-reduction using zero-valent iron on the solidification of chromite ore processing residue by blast furnace slag and calcium hydroxide.

    Science.gov (United States)

    Li, Jinchunzi; Chen, Zhonglin; Shen, Jimin; Wang, Binyuan; Fan, Leitao

    2015-09-01

    A bench scale study was performed to assess the effectiveness of the solidification of chromite ore processing residue (COPR) by blast furnace slag and calcium hydroxide, and investigate the enhancement effect of pre-reduction using zero-valent iron (ZVI) on the solidification treatment. The degree of Cr immobilization was evaluated using the Toxicity Characteristic Leaching Procedure (TCLP) as well as the solid waste-extraction procedure for leaching toxicity-sulfuric acid & nitric acid method (Chinese standard HJ/T299-2007). Strength tests and semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The experimental results showed that the performance of pre-reduction/solidification (S/S) was superior to that of solidification alone. After pre-reduction, all of the S/S treated COPR samples met the TCLP limit for total Cr (5 mg L(-1)), whereas the samples with a COPR content below 40% met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg L(-1)). At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels.

  8. [Solidification/Stabilization of Chromite Ore Processing Residue (COPR) Using Zero-Valent Iron and Lime-Activated Ground Granulated Blast Furnace Slag].

    Science.gov (United States)

    Chen, Zhong-lin; Li, Jin-chunzi; Wang, Bin-yuan; Fan, Lei-tao; Shen, Ji-min

    2015-08-01

    The solidification/stabilization (S/S) of chromite ore processing residue (COPR) was performed using zero-valent iron (ZVI) and lime-activated ground granulated blast furnace slag (GGBFS). The degree of Cr immobilization was evaluated using the leaching procedure, mineral composition analysis and morphology analysis. Semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The results showed that after reduction, all of the S/S treated COPR samples met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg x L(-1)), the compressive strength of all the S/S samples could meet the compressive strength standard (15 MPa) for producing clay bricks, and Cr existed as the specie that bound to Fe/Mn oxides in the S/S samples. At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels.

  9. Improvement of ground granulated blast furnace slag on stabilization/solidification of simulated mercury-doped wastes in chemically bonded phosphate ceramics.

    Science.gov (United States)

    Liu, Zhongzhe; Qian, Guangren; Zhou, Jizhi; Li, Chuanhua; Xu, Yunfeng; Qin, Zhe

    2008-08-30

    This paper investigated the effectiveness of (ground granulated blast furnace slag) GGBFS-added chemically bonded phosphate ceramic (CBPC) matrix on the stabilization/solidification (S/S) of mercury chloride and simulated mercury-bearing light bulbs (SMLB). The results showed that the maximal compressive strength was achieved when 15% and 10% ground GGBFS was added for HgCl(2)-doped and SMLB-doped CBPC matrices, respectively. The S/S performances of GGBFS-added matrices were significantly better than non-additive matrices. As pore size was reduced, the leaching concentration of Hg(2+) from GGBFS-added CBPC matrix could be reduced from 697 microg/L to about 3 microg/L when treating HgCl(2). Meanwhile, the main hydrating product of GGBFS-added matrices was still MgKPO(4).6H(2)O. The improvement of S/S effectiveness was mainly due to physical filling of fine GGBFS particles and microencapsulation of chemical cementing gel.

  10. Influence of MgO on mineral structure and metallurgical properties of blast furnace slag with medium titanium%MgO对中钛型高炉渣矿相结构及冶金性能的影响

    Institute of Scientific and Technical Information of China (English)

    邓美乐; 韩秀丽; 刘磊; 张玓; 李运刚

    2016-01-01

    The mineral structure of blast furnace slag containing medium titanium with different mass percent of MgO (7%-16%) was studied by means of polarization microscope.The results show that the texture of the slag was porphyritic. the mineral compositions are mainly the rich titanium diopside and melilite,followed by spinel,perovskite,titanau-gite,and finally a little of metallic iron,titanium nitride,titanium carbide and their solid solution. As the mass percent of MgO increased,the content of the perovskite and the rich titanium diopside reduced first and then increased,the con-tents of the titanaugite increased gradually and the contents of the melilite increased first and then decreased. When the mass percent of MgO reached 14%,The first phase of the high-melting spinel appeared,which resulted in higher vos-cosity and melting temperature of blast furnace slag,and the liquidity of blast furnace slag also became worse. The above results have a vital guiding significance on improving the liquidity of blast furnace slag with medium titanium.%采用偏光显微镜对不同MgO质量分数(7%~16%)条件下中钛型高炉渣的矿相结构进行研究。结果表明,炉渣显微结构为斑状结构、似斑状结构;矿物组成主要为巴依石、黄长石,其次为尖晶石、钙钛矿、钛辉石,少量的金属铁、氮化钛、碳化钛及其固溶体;随着MgO质量分数的增加,炉渣中钙钛矿及巴依石质量分数先降低后升高,钛辉石质量分数逐渐升高,而黄长石质量分数先升高后降低;当MgO质量分数达到14%时,出现了第一期尖晶石这种高熔点化合物,会导致炉渣的黏度和熔化温度升高,炉渣的流动性变坏。该研究成果对改善中钛型高炉渣的流动性能具有重要指导意义。

  11. Characterisation of Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag cement-like composites for the immobilisation of sulfate bearing nuclear wastes

    Energy Technology Data Exchange (ETDEWEB)

    Mobasher, Neda; Bernal, Susan A.; Hussain, Oday H. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom); Apperley, David C. [Solid-State NMR Group, Department of Chemistry, Durham University, Durham DH1 3LE (United Kingdom); Kinoshita, Hajime [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom); Provis, John L., E-mail: j.provis@sheffield.ac.uk [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom)

    2014-12-15

    Soluble sulfate ions in nuclear waste can have detrimental effects on cementitious wasteforms and disposal facilities based on Portland cement. As an alternative, Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composites are studied for immobilisation of sulfate-bearing nuclear wastes. Calcium aluminosilicate hydrate (C–A–S–H) with some barium substitution is the main binder phase, with barium also present in the low solubility salts BaSO{sub 4} and BaCO{sub 3}, along with Ba-substituted calcium sulfoaluminate hydrates, and a hydrotalcite-type layered double hydroxide. This reaction product assemblage indicates that Ba(OH){sub 2} and Na{sub 2}SO{sub 4} act as alkaline activators and control the reaction of the slag in addition to forming insoluble BaSO{sub 4}, and this restricts sulfate availability for further reaction as long as sufficient Ba(OH){sub 2} is added. An increased content of Ba(OH){sub 2} promotes a higher degree of reaction, and the formation of a highly cross-linked C–A–S–H gel. These Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composite binders could be effective in the immobilisation of sulfate-bearing nuclear wastes.

  12. 高炉熔渣余热回收技术发展过程及趋势%Development Process and Trend of the Waste Heat Recovery Technique of the Molten Blast Furnace Slag

    Institute of Scientific and Technical Information of China (English)

    齐渊洪; 干磊; 王海风; 张春霞; 严定鎏

    2012-01-01

    The development process and characteristic of the blast furnace slag waste heat recovery technique were analyzed from the end of nineteen seventies.The low exergy efficiency is the main limiting factor of commercial operation.The development trend of the blast furnace slag waste heat recovery technique is to improve the recovery efficiency,to optimize the utilization of waste heat and to develop the high value-added slag products.%系统分析了从20世纪70年代末以来高炉熔渣余热回收技术的发展历程及各个时期的特点,通过分析可知,目前高炉熔渣余热回收的效率很低,限制了其商业化运行。提高余热回收效率,优化余热利用方式,开发高附加值的炉渣副产品已成为熔渣余热回收技术发展的趋势。

  13. Use of CaO as an activator for producing a price-competitive non-cement structural binder using ground granulated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Min Sik; Jun, Yubin; Lee, Changha, E-mail: clee@unist.ac.kr; Oh, Jae Eun, E-mail: ohjaeeun@unist.ac.kr

    2013-12-15

    The use of calcium oxide (CaO) demonstrates a superior potential for the activation of ground granulated blast furnace slag (GGBFS), and it produces a higher mechanical strength than calcium hydroxide [Ca(OH){sub 2}]. The mechanical strength differences between CaO- and Ca(OH){sub 2}-activated GGBFS binders are explored using isothermal calorimetry, powder X-ray diffraction, thermogravimetric and differential thermal analysis (TGA and DTA) as well as compressive strength testing. Calcium silicate hydrate (C–S–H), Ca(OH){sub 2} and a hydrotalcite-like phase are found as reaction products in all samples. The TGA and DTA results indicate that the use of CaO produces more C–S–H, although this is not likely to be the primary cause of higher strength development in the CaO-activated GGBFS. Rather, other factors such as porosity may govern the strength at a higher order of magnitude. Significant reduction of Ca(OH){sub 2} occurs only with the use of Ca(OH){sub 2}, followed by the formation of carbonate (CaCO{sub 3}), indicating carbonation. -- Highlights: •CaO showed a better potential for the activation of GGBFS than Ca(OH){sub 2}. •Strength test, XRD, TGA/DTA and isothermal calorimetry are used. •C-S-H, Ca(OH){sub 2}, and a hydrotalcite-like phase are found in all samples. •The use of Ca(OH){sub 2} causes some degree of carbonation.

  14. 高炉矿渣基充填胶凝材料的制备与应用%Preparation and Application Performance of Cementation Material Based on Blast Furnace Slag

    Institute of Scientific and Technical Information of China (English)

    赵鹏凯; 赵亮; 景娇燕

    2013-01-01

    以高炉矿渣为主要原料,用石灰作激活剂,硬石膏、氯化钙作早强剂,通过试验制备一种高炉矿渣基胶凝材料。以铁尾矿、粉煤灰和河砂为骨料,用所制备的胶凝材料和普硅水泥作胶结料进行不同浓度砂浆的应用性能试验。试验表明:相同条件下,试验制备的高炉矿渣基胶凝材料能完全代替水泥用于矿山生产,并具有生产成本低,节能降耗的优点。%In this paper, one new cementation material has been prepared using the blast-furnace slag (BFS) as the main material, lime as activator, anhydrite and calcium chloride as early strength agent, and iron tailings, fly ash and sand as aggregate. The application performance of new material and ordinary Portland cement has been compared using them as binder in mortars with different concentration. The result showed that under the same conditions, the prepared blast-furnace slag cementation material can completely replace cement in mine backfilling, and has the advantages of low cost, saving energy and reducing consumption.

  15. 攀钢高炉渣综合利用产业化研究进展及前景分析%Progress and Prospect of Industrialization of Comprehensive Utilization of Pangang Blast Furnace Slag (High Titanium Content)

    Institute of Scientific and Technical Information of China (English)

    陆平

    2013-01-01

    Years of research on the comprehensive utilization of Pangang blast furnace slag (BF slag) is reviewed,and the progress in laboratorial and industrial technologies for titanium tetrachloride production by “high-temperature carbonization and low-temperature chlorination” from high titanium content BF slag.At present,the 10kt/a titanium tetrachloride production line employing “high-temperature carbonization and low-temperature chlorination” technology is capable of continuous production.In stability tests and trial production,the average carbonation rate of dioxide titanium in blast furnace slag was 88.20% in the high-temperature carbonization pilot line,the average chlorination rate of carbide titanium in carbonization slag was 85.35% in the low-temperature chlorination line,and the total recovery rate of titanium in BF slag in these two lines reached 75.45%.The test result shows that the process with significant economic and social benefits is feasible in technology,indicating an optimistic prospect in industrialization.%回顾了攀钢高炉渣综合利用多年来的攻关工作,介绍了高钛型高炉渣“高温碳化—低温氯化”制取四氯化钛工艺的实验室和产业化技术研究进展情况.目前,采用“高温碳化—低温氯化”工艺建成的10 kt/a四氯化钛生产线已具备连续生产的能力,其中,高温碳化中试线稳定试验和试生产期间高炉渣中二氧化钛的平均碳化率为88.20%,低温氯化中试线碳化渣中碳化钛的平均氯化率为85.35%,“高温碳化—低温氯化”全流程工艺高炉渣提钛总回收率达到75.45%.试验结果表明,该工艺技术可行,经济和社会效益显著,具有良好的产业化前景.

  16. Development and Application of Al2O3 - Si3N4 Refractories Used in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Xianming; LI Yong; KANG Huarong; DONG Shengying; XUE Wendong; SONG Wen

    2008-01-01

    Newly developed Al2O3-Si3N4 composite refracto-ries used for blast furnace is introduced in this work.Al2O3-Si3N4 composite refractories attacked by alkali vapor and blast Jhrnace slag was investigated. High per-formance Al2O3 -Si3N4 composite refractories was pro-duced and used at both 2 560 m3 blast furnaces of Tan-gsteel and No. 5 blast furnace of Shaosteel.

  17. 攀钢含钛高炉渣湿法提钛工艺%Hydrometallurgical process for recovering titanium from titanium-bearing blast furnace slag in Panzhihua Steel Plant

    Institute of Scientific and Technical Information of China (English)

    王浩然; 张延玲; 安卓卿; 赵世强

    2016-01-01

    酸浸法提钛工艺可以获得较高TiO2含量的产物,但是该工艺所产生的酸浸液存在难回收的问题。采用碱浸法可以避免酸浸液回收的问题,但是该工艺流程比较复杂,钠盐的回收成本较高。酸碱法在理论上可以将含钛高炉渣转化为富钛料,然而该工艺流程相对复杂,工业应用还需要不断深入研究与完善。针对采用湿法工艺从攀钢含钛高炉渣中提钛的各项技术,从技术、经济、环保等方面进行对比分析,指出需要将湿法工艺与火法工艺联合,同时将一些外场冶金技术引入到含钛高炉渣的提钛分离过程中,从而有望高效、综合利用攀钢含钛高炉渣。%High purity TiO2-containing product is prepared by acid leaching method. However, the pickle liquor recycling remains a difficult problem, which can be avoided by using the alkaline leaching method, but this process is complex and the recovering cost of sodium salt is a bit high. The acid-alkali method can change the Ti-bearing blast-furnace slag into rich-titanium material theoretically, while this process is complex too, which needs further study and perfection. A variety of pyrometallurgy technologies to recover titanium from ti-tanium bearing blast furnace slag are comprehensively reviewed and a comparative analysis is made from as-pect of technological, economic and environmental protection. It is pointed out that efficient and comprehen-sive utilization of titanium bearing blast furnace slag requires combining pyrometallurgy with hydro metallur-gical process, as well as some external field metallurgy technology.

  18. Thermodynamic modeling of lead blast furnace

    Institute of Scientific and Technical Information of China (English)

    TAN Peng-fu

    2005-01-01

    A thermodynamic model was developed to predict the distribution behavior of Cu,Fe,S,O,Pb,Zn,As,and the heat balance in a lead blast furnace.The modeling results are validated by the plant data of a lead smelter in Kazakhstan.The model can be used to predict any set of controllable process parameters such as feed composition,smelting temperature,degree of oxygen enrichment and volume of oxygen-enriched air.The effects of the blast air,industrial oxygen,and coke charge on the distribution of Cu,Fe,S,O,Pb,Zn,As,the heat balance,and the lead loss in slag,were presented and discussed.

  19. Valorization of electric arc furnace primary steelmaking slags for cement applications.

    Science.gov (United States)

    Kim, Hyung-Seok; Kim, Kee-Seok; Jung, Sung Suk; Hwang, Jin Ill; Choi, Jae-Seok; Sohn, Il

    2015-07-01

    To produce supplementary cementitious materials from electric arc furnace (EAF) slags, FeO was reduced using a two-stage reduction process that included an Al-dross reduction reaction followed by direct carbon reduction. A decrease in FeO was observed on tapping after the first-stage reduction, and further reduction with a stirred carbon rod in the second-stage reduction resulted in final FeO content below 5wt%, which is compatible with cement clinker applications. The reduced electric arc furnace slags (REAFS) mixed with cement at a unit ratio exhibited physical properties comparable to those of commercialized ground granulated blast furnace slags (GGBFS). Confocal laser scanning microscopy (CLSM) was used to obtain fundamental information on the cooling characteristics and conditions required to obtain amorphous REAFS. REAFS can be applied in cement mixtures to achieve the hydraulic properties needed for commercial use.

  20. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  1. Slagging and Fouling Characteristics of HRSG for Ferrosilicon Electric Furnaces

    OpenAIRE

    2015-01-01

    The slagging and fouling characteristics of the heat recovery steam generator (HRSG) for ferrosilicon electric furnaces are discussed in this paper. Three ash samples were taken from the HRSG of a ferrosilicon furnace in Ningxia Province, China, which suffered from serious slagging and fouling. X-ray fluorescence (XRF), X-ray powder diffraction (XRD) and scanning electron microscope (SEM) were used to analyze the ash samples. The results show that low melting point salt Na 2 SO 4 and composit...

  2. Optimum design and layout of the cooling apparatus for long compaignship blast furnace

    Institute of Scientific and Technical Information of China (English)

    Shusen Cheng; Tianjun Yang; Qingguo Xue; Haibin Zuo; Xiaowu Gao; Weiguo Yang

    2003-01-01

    Generally, the cooler life can determine the blast furnace life. The slag-metal skull frozen on the cooler can separate the cooler from the hot gas flow in blast furnace. The key problem is how to freeze liquid slag-metal on the cooler, and the main measure is to decrease the hot surface temperature of the cooler. The computational technology of heat transfer was practically used for long campaign blast furnace design. The optimum design of the cast iron stave, copper stave, plate-stave combined system and flangestave was given by the computing results. According to the results, the optimum arrangement of different coolers (cast iron or copper stave, flange stave and plate-stave combined system) on different height of blast furnace wall can be found through all these temperature fields.

  3. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T.; Jaeaeskelaeinen, K.; Oeini, J.; Koskiahde, A.; Jokiniemi, J.; Pyykkoenen, J. [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  4. PB-M网桥在高炉水冲渣传动监控系统中的应用%Application of the PB-M Bridge in Blast Furnace Slag Granulation Drive Monitoring and Contorl System

    Institute of Scientific and Technical Information of China (English)

    田海; 赵德琦; 任清娟

    2012-01-01

    简述了基于在高炉水冲渣传动监控系统的工艺背景下,Profibus-Modbus网桥在控制系统中使支持Profibus协议的设备与支持Modbus RTU协议的设备之间进行通讯协议转换的作用,使得支持不同通讯协议的设备之间能够进行数据传递,并且给出了设计方法.应用证明PB-M总线桥在控制系统中的稳定可靠,作为协议转换,总线桥很适合工业控制现场使用.%This article gives a brief introduction based on the technology background of the blast furnace slag granulation drive monitoring and control system. Profibus-Modbus bridge which supports the Profibus protocol equipment and support Modbus RTU protocol for communication between devices in protocol conversion function in the control system,allowing the support of different communication protocols to pass data between devices and gives the design idea. The practical application proved that PB-M bridge was a reliable and stable equipment,which was very suitable to be used in the industrial controlling field as the protocol transition bus bridge.

  5. Waste heat recovery of blast furnace slag and utilization for production of hydrogen from biomass transformation%高炉渣余热回收协同转化生物质制氢

    Institute of Scientific and Technical Information of China (English)

    童力; 胡松涛; 罗思义

    2014-01-01

    Blast furnace (BF) slag, one of main byproducts in steelmaking industry, is of high sensible heat and contains some metal oxides, which both can be utilized and is very beneficial to catalytic converse of tar and low carbon hydrocarbons for production of hydrogen-rich gas. Based on this idea, to realize heat recovery of BF slag and utilization for biomass catalytic gasification to generate hydrogen-rich gas, a heat recovery and catalytic conversion system was proposed in this paper. The liquid-solid transition state particles are firstly made by centrifugal granulation from liquid BF slag and then taken them as heat carrier for biomass gasification in a moving-bed reactor, and due to catalysis of multi-metal oxide the selectivity of production hydrogen is improved. Ultimately, the low-grade waste heat of liquid BF slag is translated into the high grade hydrogen energy. To examine main factors influencing gas composition and product distribution, gasification experiments are conducted. The results show that BF slag shows a good catalytic activity for tar cracking and methane reforming. With increase of BF temperature and decreases of particle size the tar content in gasification product decreases and the quality of hydrogen-rich gas improves. At the optimum conditions:BF slag particle size below 2 mm as heat carrier and catalyst, the gas yield can reached 1.65 m3·kg-1, hydrogen content 53.22%and tar content only 2.52%.%高炉渣是钢铁生产过程的主要副产品,是一种多元金属熔体,具有大量显热并能促进焦油及甲烷等低分子碳氢化合物的催化转化。鉴于此本文提出通过干法离心粒化技术将液态炉渣制备成液-固过渡态的高温炉渣颗粒,作为生物质气化热载体,利用炉渣中多种金属矿物对大分子的解构、断键和分解的催化作用,提高气化反应的选择性,实现对炉渣显热的回收和转换,将低品位的液态炉渣余热转换成高品位的氢能。通过

  6. Thermal Spray Coatings for Blast Furnace Tuyere Application

    Science.gov (United States)

    Pathak, A.; Sivakumar, G.; Prusty, D.; Shalini, J.; Dutta, M.; Joshi, S. V.

    2015-12-01

    The components in an integrated steel plant are invariably exposed to harsh working environments involving exposure to high temperatures, corrosive gases, and erosion/wear conditions. One such critical component in the blast furnace is the tuyere, which is prone to thermal damage by splashing of molten metal/slag, erosive damage by falling burden material, and corrosion from the ensuing gases. All the above, collectively or independently, accelerate tuyere failure, which presents a potential explosion hazard in a blast furnace. Recently, thermal spray coatings have emerged as an effective solution to mitigate such severe operational challenges. In the present work, five different coatings deposited using detonation spray and air plasma spray techniques were comprehensively characterized. Performance evaluation involving thermal cycling, hot corrosion, and erosion tests was also carried out. Based on the studies, a coating system was suggested for possible tuyere applications and found to yield substantial improvement in service life during actual field trials.

  7. Optimization of Blast Furnace Slag Flushing Water System%莱钢高炉水冲渣系统优化改造

    Institute of Scientific and Technical Information of China (English)

    蒋彦刚; 王晔霞; 殷煜伟

    2012-01-01

      针对莱钢股份炼铁厂4座1080 m3高炉渣处理系统存在水泵振动,渣沟跑水、跑汽等问题,采取消除水泵振动,冷却塔升级改造,提高渣池循环水自然降温能力,优化改造渣沟系统,应用“管改沟”等措施,对高炉水冲渣系统进行优化改造,提高了设备运行稳定性,消除了渣沟区域的安全隐患,减少了渣沟跑蒸汽对金属结构的腐蚀,高炉渣沟区域跑水、跑蒸汽现象显著减少。%  Aiming at water pump vibration, slag spout running water, running steam and other problems in Laiwu Steel’s slag treatment system of 1 080 m3 BF, through eliminating pump vibration, cooling tower upgrade, increasing natural cooling capacity of slag pool circulation water, optimizing slag spout system and using“replaced pipe by slag spout”, the system is optimized. The measures improved the stability of equipment operation, eliminated the security risk of slag spout area, decreased metal corrosion caused by running steam.

  8. Anhydrous Taphole Mix for Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan

    2010-01-01

    @@ 1 Scope This standard specifies the term,definition,brand,label,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of anhydrous taphole mix for blast furnace.

  9. Kaolinite Refractory Bricks for Blast Furnaces

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ This standard is suitable to the fireclay bricks for blast furnace. 1 Classification, Shape and Dimension 1 According to physical and chemical indexes, the brick can be divided into two trademarks: ZGN-42 and GN-42.

  10. Evaluation of copper slag blast media for railcar maintenance

    Science.gov (United States)

    Sagers, N. W.; Finlayson, Mack H.

    1989-06-01

    Copper slag was tested as a blasting substitute for zirconium silicate which is used to remove paint from railroad cars. The copper slag tested is less costly, strips paint faster, is produced near the point of need, provides a good bonding surface for paint, and permits the operator to work in a more comfortable position, i.e., standing nearly erect instead of having to crouch. Outdoor blasting with the tested Blackhawk (20 to 40 mesh) copper slag is also environmentally acceptable to the State of Utah. Results of tests for the surface erosion rate with copper slag blasting are included.

  11. Evaluation of copper slag blast media for railcar maintenance

    Science.gov (United States)

    Sagers, N. W.; Finlayson, Mack H.

    1989-01-01

    Copper slag was tested as a blasting substitute for zirconium silicate which is used to remove paint from railroad cars. The copper slag tested is less costly, strips paint faster, is produced near the point of need, provides a good bonding surface for paint, and permits the operator to work in a more comfortable position, i.e., standing nearly erect instead of having to crouch. Outdoor blasting with the tested Blackhawk (20 to 40 mesh) copper slag is also environmentally acceptable to the State of Utah. Results of tests for the surface erosion rate with copper slag blasting are included.

  12. 硫酸盐修饰的含钛高炉渣吸附去除水溶液Cr(Ⅵ)%REMOVAL OF CHROMIUM (Ⅵ) FROM AQUEOUS SOLUTION BY SULFATE-MODIFIED TITANIUM-BEARING BLAST FURNACE SLAG

    Institute of Scientific and Technical Information of China (English)

    雷雪飞; 薛向欣

    2008-01-01

    The paper reports on the feasibility of removing Cr(Ⅵ) from aqueous solution using a sulfate-modified titanium-bearing blast furnace slag (STBBFS) as an adsorbent. The components and microstructures of the calcined STBBFS adsorbent were examined by X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction and scanning elec-tronic microscopy. The adsorption efficiency for Cr(Ⅵ) by the STBBFS adsorbents was investigated at different pH values, initial mass concentrations of STBBFS and adsorption temperatures of aqueous solution. The adsorption data followed the Langmuir modelrather than the Freundlich model, and the adsorption equilibrium was described by the Langmuir isotherm model with a maximum adsorption capacity of 8.25 mg/g of Cr(Ⅵ) ions onto the STBBFS adsorbents at pH=1.5. A pseudo-second-order kinetic model showed good firing to the experimental results at different initial concentrations and adsorption temperatures. The thermodynamic parameters, such as enthalpy change (△H°), free energy change (△G°) and entropy change (△S°) were analyzed. The thermodynamics of Cr(Ⅵ) ions onto the STBBFS adsorbents indicates the spontaneous and endothermic nature of the adsorption process. XPS and FTIR analysis show that in the process the of Cr(Ⅵ) is reduced to Cr(Ⅲ) after the adsorption of Cr(Ⅵ).%由高能低温煅烧制备了硫酸盐修饰的含钛高炉渣(sulfate-modified titanium-bearing blast furnace slag,STBBFS)吸附剂.用X射线光电子能谱(X-ray photoelectron spectroscopy,XPS)、Fourier转换红外光谱(Fourier transform infrared spectroscopy,FTIR)、X射线衍射和扫描电镜对吸附剂的成分、物相以及表面结构进行了表征.研究了STBBFS的初始质量浓度、溶液pH值、温度对溶液中Cr(Ⅵ)吸附过程的影响.结果表明:Cr(Ⅵ)在STBBFS吸附剂表面上的吸附遵循Langmuir吸附等温线模型;最大吸附容量在pH=1.5时最大,为8.25mg/g.不同吸

  13. Risk and Benefit Calculation of Bao Steel Blast Furnace Slag Water Waste Heat Recovery EMC Project%宝钢高炉冲渣水余热利用合同能源管理项目风险及效益计算

    Institute of Scientific and Technical Information of China (English)

    戴海波

    2015-01-01

    对宝钢高炉冲渣水余热利用合同能源管理项目进引资金风险评估和效益计算,确立项目可行性,为项目的实施提供必要的依据.%The article introduces investment risk assessment and benefit calculation of Bao Steel blast furnace slag water waste heat recovery EMC project. It establishes feasibility of project and provides basic support for project implementation.

  14. Ecological conditions of ponds situated on blast furnace slag deposits located in South Gare Site of Special Scientific Interest (SSSI), Teesside, UK.

    Science.gov (United States)

    Raper, E; Davies, S; Perkins, B; Lamb, H; Hermanson, M; Soares, A; Stephenson, T

    2015-06-01

    Slag, a by-product from the iron and steel industry, has a range of applications within construction and is used in wastewater treatment. Historically considered a waste material, little consideration was given to the environmental impacts of its disposal. South Gare (a Site of Special Scientific Interest) located at the mouth of the Tees estuary, UK, formed on slag deposits used to create a sea wall and make the land behind permanent. Over time, ponds formed in depressions with the water chemistry, being significantly impacted by the slag deposits. Calcium levels reached 504 mg/L, nitrate 49.0 mg/L and sulphate 1,698 mg/L. These levels were also reflected in the composition of the sediment. pH (5.10-9.90) and electrical conductivity (2,710-3,598 µS/cm) were variable but often notably high. Pb, Cu and Cd were not present within the water, whilst Zn ranged from 0.027 to 0.37 mg/L. Heavy metal levels were higher in surface sediments. Zinc was most dominant (174.3-1,310.2 mg/L) followed by Pb (9.9-431 mg/L), Cu (8.4-41.8 mg/L) and Cd (0.4-1.1 mg/L). A sediment core provided a historical overview of the ponds. The ponds were unfavourable for aquatic biodiversity and unsuitable for drinking water abstraction.

  15. Slagging and Fouling Characteristics of HRSG for Ferrosilicon Electric Furnaces

    Directory of Open Access Journals (Sweden)

    Yungang Wang

    2015-02-01

    Full Text Available The slagging and fouling characteristics of the heat recovery steam generator (HRSG for ferrosilicon electric furnaces are discussed in this paper. Three ash samples were taken from the HRSG of a ferrosilicon furnace in Ningxia Province, China, which suffered from serious slagging and fouling. X-ray fluorescence (XRF, X-ray powder diffraction (XRD and scanning electron microscope (SEM were used to analyze the ash samples. The results show that low melting point salt Na2SO4 and composite salts Na (AlSi3O8 and 3K2SO4·CaSO4 deposit on the superheater tube walls in aerosol form and solidify to form the initial slag layer. With the continuous deposition of the low melting point compounds, more and more ash particles in the flue gas adhere to the slag surface to form a thicker slag. Low melting point composite salt NaO·Al2O3·SiO2 is absorbed on the evaporator tube walls in aerosol form. With the deposition of NaO·Al2O3·SiO2, more and more ash particles are absorbed to form the fouling. Since there is less space between pin-finned tubes, the large iron-rich slag particles are easily deposited on tube walls and fin surfaces, which is advantageous to the fouling process. There are large quantities of superfine ash particles in the flue gas that easily adhere to other particles or tube walls, which facilitates the slagging and fouling process.

  16. Numerical Analysis of Blast Furnace Performance Under Charging Iron-Bearing Burdens With High Reducibility

    Institute of Scientific and Technical Information of China (English)

    CHU Man-sheng; GUO Xian-zhen; SHEN Feng-man; YAGI Jun-ichiro; NOGAMI Hiroshi

    2007-01-01

    The reducibility of iron-bearing burdens was emphasized for improving the operation efficiency of blast furnace. The blast furnace operation of charging the burdens with high reducibility has been numerically evaluated using a multi-fluid blast furnace model. The effects of reaction rate constants and diffusion coefficients were investigated separately or simultaneously for clarifying the variations of furnace state. According to the model simulation results, in the upper zone, the indirect reduction of the burdens proceeds at a faster rate and the shaft efficiency is enhanced with the improvement under the conditions of interface reaction and intra-particle diffusion. In the lower zone, direct reduction in molten slag is restrained. As a consequence, CO utilization of top gas is enhanced and the ratio of direct reduction is decreased. It is possible to achieve higher energy efficiency of the blast furnace, and this is represented by the improvement in productivity and the decrease in consumption of reducing agent. The use of high-reducibility burdens contributes to a better performance of blast furnace. More efforts are necessary to develop and apply high-reducibility sinter and carbon composite agglomerates for practical application at a blast furnace.

  17. Conceptual design and simulation analysis of thermal behaviors of TGR blast furnace and oxygen blast furnace

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Extensive use of carbon based fuel is the main inducement for global warming and more extreme weather.Reducing carbon dioxide emission and enhancing energy use is a common subject in steel industry.In the integrated steel plant,decreasing carbon dioxide emission must consider energy balance in the whole iron and steel works,and secondary energy must be actively utilized.As promising blast-furnaces,top gas recovery blast furnace(TGR-BF) and oxygen blast furnace have been investigated.In this paper,conceptual TGR blast furnace and oxygen blast furnace are proposed.Base on the idea of blast furnace gas de-CO2 circulating as reducing agent and the idea of pure oxygen blast decreasing the thermal reserve zone temperature,process modeling is conducted with ASPEN Plus.It is shown that the developed model reasonably describes the energy balance and mass balance feature of the furnace,and provides basic thermodynamic condition for furnaces.The effects of changes in different operation conditions are studied by sensitivity analysis and reference data from simulation.

  18. The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

    KAUST Repository

    Oh, Jae Eun

    2010-02-01

    The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order to increase the crystallinity of the product the reactions were carried out at 80 °C. We found that hydrotalcite formed in both the alkali-activated slag cements and the fly ash-based geopolymers. Hydroxycancrinite, one member of the ABC-6 family of zeolites, was found only in the fly ash geopolymers. Assuming that the predominantly amorphous geopolymer formed under ambient conditions relates to the crystalline phases found when the mixture is cured at high temperature, we propose that the structure of this zeolitic precursor formed in Na-based high alkaline environment can be regarded as a disordered form of the basic building unit of the ABC-6 group of zeolites which includes poly-types such as hydroxycancrinite, hydroxysodalite and chabazite-Na. © 2009 Elsevier Ltd.

  19. Transition of Blast Furnace Slag from Silicate-Based to Aluminate-Based: Structure Evolution by Molecular Dynamics Simulation and Raman Spectroscopy

    Science.gov (United States)

    Liang, Dong; Yan, Zhiming; Lv, Xuewei; Zhang, Jie; Bai, Chenguang

    2017-02-01

    To determine the effect of Al2O3 content and Al2O3/SiO2 mass ratio on the structure of molten aluminosilicate systems, CaO-SiO2-Al2O3-MgO-TiO2 systems were investigated by conducting molecular dynamics (MD) simulation and Raman spectroscopy. The capabilities of different elements to attract O on the basis of bond length are ranked as follows: Si > Al > Ca. The CNSi-O (approximately 4) and the average CNAl-O (approximately 4.09) demonstrate that the [AlO4] tetrahedron is not as stable as the [SiO4] tetrahedron and that some highly coordinated Al units exist in the slags. Non-bridging oxygen prefers to be coordinated with Si, and Al tends to be localized in polymerized environments as a network intermediate phase. In addition, Ca2+ is more energetically active than Mg2+ as the charge compensation ion. MD results and Raman analysis show that an increase in Al2O3 content complicates the structure at a fixed CaO/SiO2 ratio. In addition, the viscosity of the sample may increase with increasing Al2O3 content but is also influenced by polymerization strength. The substitution of Al2O3 for SiO2 simplifies the structure of the slag at a fixed CaO concentration when Al2O3/SiO2 is less than 0.92, as indicated by the (Q4 + Q3)/(Q2 + Q1) ratio of Al and the structure complexity. The results of MD and Raman analysis agree with those of viscosity measurement.

  20. Reduction Kinetics of Electric Arc Furnace Oxidizing Slag by Al-Fe Alloy

    Science.gov (United States)

    Lee, Jaehong; Oh, Joon Seok; Lee, Joonho

    2016-09-01

    Effects of temperature and slag basicity on the reduction rate of iron oxide in molten synthetic electric arc furnace oxidizing slag by Al-40 wt.%Fe alloy was investigated. An alloy sample was dropped into molten slag in an MgO crucible. When the initial slag temperature was 1723 K, there was no reduction. However, when the initial slag temperature was 1773 K and the slag basicity was 1.1, the reduction was initiated and the temperature of the slag rapidly increased. When the slag basicity was 1.1, increasing the initial slag temperature from 1773 K to 1823 K increases the reaction rate. As the slag basicity increased from 1.1 to 1.4 at 1773 K, the reaction rate increased. From SEM analysis, it was found that an Al2O3 or a spinel phase at the slag-metal interface inhibited the reaction at a lower temperature and a lower slag basicity.

  1. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    Science.gov (United States)

    Reynolds, Quinn G.

    2016-11-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  2. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    Science.gov (United States)

    Reynolds, Quinn G.

    2017-02-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  3. Synthesis of Foliar Fertilizer from Titanium-Bearing Blast Furnace Slag and Cultivation Experiment of Sweet Corn%由含钛高炉渣制备叶面肥及甜玉米栽培实验研究

    Institute of Scientific and Technical Information of China (English)

    张悦; 薛向欣

    2016-01-01

    The foliar fertilizer was synthesized with the titanium-bearing blast furnace slag, potassium bisulfate,citric acid,urea and magnesium oxide as raw materials by melting and chelating methods.The field cultivation experiments of sweet corns were carried out in order to evaluate the effects of the foliar fertilizer on the growth,yield,characters and the SPAD value of nitrogen,magnesium,sugar and heavy metal in grains.The results showed that the foliar fertilizer contained nutritional elements such as nitrogen, sulfur, potassium, iron, titanium and magnesium.The application of the foliar fertilizer shortened the growing period of the sweet corn by 2 days,and also made the yield,plant heights,diameters of the stem and ears,grain number per panicle,weight of single spike,and the number of efficient panicles per plant,together with the SPAD value of chlorophyll in leaves,nitrogen and magnesium in grains significantly increase. However,there was no difference in the mass fraction of sugar,titanium,vanadium and chromium in the sweet corn.In addition,mass fractions of the heavy metal elements like vanadium and chromium in the sweet corn were below the maximum residue limit set by National Standards of China.%以含钛高炉渣、硫酸氢钾、柠檬酸、尿素和氧化镁为原料,采用熔融和螯合法制备叶面肥,并通过大田栽培实验研究了该叶面肥对甜玉米生长状况、产量、性状及籽粒的氮、镁、糖和重金属质量分数的影响。结果表明,该叶面肥含有植物营养元素氮、硫、钾、镁、铁和钛;该叶面肥的施用使甜玉米生育期缩短2d;产量、株高、茎粗、穗粗、穗粒数、单穗重、单株有效穗数、叶片中叶绿素的 SPAD 值、籽粒中氮和镁的质量分数明显增加,籽粒中糖、钛、钒和铬的质量分数无明显变化,且重金属元素钒和铬的质量分数符合国家标准。

  4. Desempenho de telhas de escória de alto forno e fibras vegetais em protótipos de galpões Performance of tiles composed of blast furnace slag and vegetable fiber in prototype barns

    Directory of Open Access Journals (Sweden)

    Maristela N. da Conceição

    2008-10-01

    Full Text Available Busca-se, em todo o mundo, a substituição do cimento amianto por alternativas seguras para o ambiente e para a saúde do trabalhador, além de econômicas, razão por que o uso de fibras vegetais como aglomerado em países tropicais onde estes resíduos são abundantes, tem-se mostrado bastante viável. No presente experimento foram comparadas telhas de cimento amianto pintadas com tinta reflexiva, telhas cerâmicas e telhas compostas de uma matriz à base de cimento Portland CPII 32Z (ABNT NBR-5735, escória de alto-forno (EAF e sílica ativa, reforçadas com fibras de polpa celulósica de sisal (Agave sisalana. Utilizaram-se protótipos de galpões avícolas nos quais o calor produzido pelas aves foi simulado por lâmpadas incandescentes. Para caracterização do ambiente térmico lançou-se mão dos índices de conforto: ITU (índice de temperatura e umidade, ITGU (índice de temperatura de globo e umidade, CTR (carga térmica radiante e entalpia (H em que os resultados demonstraram que as telhas compostas apresentaram comportamento térmico semelhante ao das telhas cerâmicas, podendo ser utilizadas em substituição às telhas de cimento amianto.The substitution of cement asbestos by safer and equally economical alternatives has being searched for throughout the world. The usage of vegetal staple fiber as agglomerate in tropical countries where these residues are abundant has shown it self to be viable. In this study, roofing tiles fabricated with cement base Portland CPII 32Z (ABNT NBR-5735, blast furnace slag (EAF, active silica reinforced with cellulose pulp staple fibers of sisal (Agave sisalana were compared with cement asbestos roofing tiles with white paint and ceramic roofing tiles. Prototypes of poultry facilities were used and lamps simulated the heat produced by the birds. Indices ITU, ITGU, CTR and entalpy (H were employed for the characterization of the thermal atmospheric comfort and the results showed that the alternative

  5. 添加剂对改性含钛高炉渣氯化过程的影响%Effect of Additives on Chlorination of Modified Titania-Containing Blast Furnace Slag

    Institute of Scientific and Technical Information of China (English)

    付念新; 娄太平; 都兴红; 隋智通

    2012-01-01

    To solve the easy sticking of the particles in the chlorination of modified titania-containing blast furnace slag,the mechanism of preventing the sticking by additives was studied by XRD and thermodynamics analysis.Meanwhile,the effects of temperature,excessive carbon content,gas flow rate(N2+Cl2) and chlorine partial pressure on the chlorination behavior were investigated.The results showed that the prior reaction of phosphoric acid as an additive with CaO occurs to form Ca3(PO4)2 with a high-melting point,and the latter reacts with CaCl2 to give Ca5(PO4)3Cl.Thereby the sticking of the particles caused by the aggregation of low-melting point calcium and magnesium chlorides is avoided.The best chlorination results are obtained at 850~900 ℃ with the excessive carbon content of 15%,the flow rate of 400 mL/min and the chlorine partial pressure of 40 kPa,and the chlorination ratio reaches 90.8%~93.5% in 60 min.%针对高钙镁改性含钛高炉渣氯化过程物料易粘结问题,通过热力学分析及X射线衍射检测研究了添加剂防止粘结的作用机制,并考察了温度、配碳量、气体(N2+Cl2)流量和氯气分压对氯化行为的影响.结果表明:氯化过程中添加剂磷酸优先与CaO作用生成高熔点的Ca3(PO4)2以及后者与CaCl2反应生成Ca5(PO4)3Cl,避免了低熔点钙镁氯化物富集而造成的物料粘结.当反应条件为温度850~900℃、配碳过量15%、气体流量400 mL/min和氯气分压40 kPa,得到最佳的氯化结果,60 min内氯化率可达到90.8%~93.5%.

  6. Carbon monoxide exposure in blast furnace workers.

    Science.gov (United States)

    Lewis, S; Mason, C; Srna, J

    1992-09-01

    This study investigated the occupational exposure to carbon monoxide (CO) of a group of blast furnace workers from an integrated steelworks, compared to a control group having no significant occupational CO exposure from other areas in the same works. The study was undertaken in 1984 at Port Kembla, New South Wales. Carboxyhaemoglobin (COHb) levels before and after an eight-hour work shift were measured in 98 male steelworkers: 52 from two CO-exposed iron blast furnaces and 46 controls from production areas in the same steelworks. The sample was stratified by smoking habits. Environmental air CO levels had been found to be consistently higher on one furnace than on the other. Absorption of CO from the working environment occurred in workers on the blast furnace with higher CO levels, regardless of smoking habits. On this blast furnace, some readings of COHb levels after a workshift in nonsmokers approached the proposed Australian occupational limit of 5 per cent COHb saturation. Overall, workers with the highest occupational exposure who smoked most heavily had the highest absorption of CO over a work shift. Biological monitoring gives an accurate measure of individual worker 'dose' of CO from all sources. Both environmental monitoring and biological monitoring need to be included as part of a program for controlling occupational CO exposure.

  7. Avaliação das possibilidades de escórias de siderurgia como corretivos da acidez do solo Evaluation of blast furnace slags as correctives for soil acidity

    Directory of Open Access Journals (Sweden)

    Antônio Carlos Pimentel Wutke

    1962-01-01

    .This paper presents preliminary results obtained in a greenhouse test in which blast furnace slags and other lime materials were compared as soil correctives. Comparisons were made between dolomitic limestone, calcitic limestone, oyster-shell lime, slag from iron production and slag from steel production by the Martin-Siemens basic procedure. These materials were compared at two different rates. General application of NPK fertilizers was made and the control treatment received no lime. The soybean variety Abura (Glycine max (L. Merril was utilized as an indicator plant; four plants were grown in each pot. Final grain production was measured and soil samples were collected, from the pots, in order to check the pH and exchangeable acidity (H+ + Al+3. The results obtained showed that under the conditions of the test, the dolomitic limestone, the calcitic limestone and the oyster-shell lime were all equally efficient in their corrective effect. The slag from steel production showed an intermediary effect, while the slag from iron prodution appeared to be the least efficient. The grain yield from these treatments did not presente any statistically significant difference. The actual grinding of the materials used in the experiment seemed satisfactory. A finer grinding is not deemed necessary unless it is required by the legislation covering the commerce of soil correctives.

  8. Research and development of blasting abrasive made of steelmaking slag

    Institute of Scientific and Technical Information of China (English)

    TANG Oujing

    2015-01-01

    This study focuses on the development of a new type of nonmetallic steelmaking slag abrasive.The performance,processing,and application of steelmaking slag as a nonmetallic abrasive are introduced.The chemical composition,hardness,crushing value,and particle gradation of steelmaking slag are analyzed.A processing method for steelmaking slag as a blasting abrasive is suggested and evaluated.Compared with conventional abrasives such as copper ore sand and cast iron shot,processed steelmaking slag exhibits similar performance and can satisfy abrasive technical requirements.The derusting effect provided by steelmaking slag for a ship deck can reach the Sa2.0 level,and its recyclability is higher than that of copper ore sand.The derusting performance of steelmaking slag is similar to that of copper ore,and it can thus be used in repairing ship decks.

  9. esearch and Application of Burned Microporous High Alumian—Graphite(Al/C) Brick in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHANXiaoming; SONGMusen

    1999-01-01

    This paper inroduces the research background,technology,product property and application of burned microporous high alumina-graphite brick (Al2O3-C brick) used in blast furnace,The difference of property between Al2O3-C brick and other blast furnace refractories is discussed .The results of simulative tests show that ,Al2O3-C brick has good alkali resistance,slag resistance,thermal shock resistance,oxidation resistance,high thermal conductivity,low permeability and low solubility in molten iron,The brick with micropores of average radius less than 1μm has been successively applied to fourteen blast furnaces, the lining life of the brick is almost as long as that of Si3N4 bonded SiC brick Al2O3-C brick will be widely used in lower stack ,belly,bosh and hearth in the future.

  10. 高铝中钛高炉渣脱硫的动力学机制%Desulphurization Dynamics Mechanism of Blast Furnace Slag With Medium Titanium and High Alumina Content

    Institute of Scientific and Technical Information of China (English)

    张淑会; 穆红旺; 孙艳芹; 吕庆

    2012-01-01

    以现场高炉渣化学成分为基准,利用纯化学试剂制备试验渣样,研究了高铝中钛型高炉渣脱硫的动力学过程,确定了其脱硫的动力学参数。结果表明,当反应温度一定时,铁水中硫含量w([S])随脱硫反应时间的延长而降低。试验条件下,高铝中钛渣脱硫过程属于二级反应,其限制性环节是硫在熔渣中的扩散。熔渣中硫的传质系数βS随着温度的升高而增大,硫在熔渣中的扩散活化能ED为127.03kJ/mol。%On the basis of the compositions of blast furnace(BF) slag at field,the desulphurization dynamics process was researched for BF slag with medium titanium and high alumina content,which was fabricated from pure chemical agents.The dynamics parameters of desulphurization were obtained.Results show that the sulfur content in liquid iron(w([S])) decreases with the elongation of desulphurization reaction time when the temperature is constant.Under the experimental conditions,the desulphurization process of BF slag with medium titanium and high alumina content belongs to second-order reaction,the restricted step of which is sulfur diffusion in the fused slag.The mass transfer coefficient(βS) rises with increasing the reaction,and the diffusion activation energy(ED) of sulfur element in fused slag is 127.03 kJ/mol.

  11. Automated information system for analysis and prediction of production situations in blast furnace plant

    Science.gov (United States)

    Lavrov, V. V.; Spirin, N. A.

    2016-09-01

    Advances in modern science and technology are inherently connected with the development, implementation, and widespread use of computer systems based on mathematical modeling. Algorithms and computer systems are gaining practical significance solving a range of process tasks in metallurgy of MES-level (Manufacturing Execution Systems - systems controlling industrial process) of modern automated information systems at the largest iron and steel enterprises in Russia. This fact determines the necessity to develop information-modeling systems based on mathematical models that will take into account the physics of the process, the basics of heat and mass exchange, the laws of energy conservation, and also the peculiarities of the impact of technological and standard characteristics of raw materials on the manufacturing process data. Special attention in this set of operations for metallurgic production is devoted to blast-furnace production, as it consumes the greatest amount of energy, up to 50% of the fuel used in ferrous metallurgy. The paper deals with the requirements, structure and architecture of BF Process Engineer's Automated Workstation (AWS), a computer decision support system of MES Level implemented in the ICS of the Blast Furnace Plant at Magnitogorsk Iron and Steel Works. It presents a brief description of main model subsystems as well as assumptions made in the process of mathematical modelling. Application of the developed system allows the engineering and process staff to analyze online production situations in the blast furnace plant, to solve a number of process tasks related to control of heat, gas dynamics and slag conditions of blast-furnace smelting as well as to calculate the optimal composition of blast-furnace slag, which eventually results in increasing technical and economic performance of blast-furnace production.

  12. Orgin of Slag from Early Medieval Age Furnaces in Nitra

    Directory of Open Access Journals (Sweden)

    Julius Dekan

    2005-01-01

    Full Text Available Two types of archaeological artefacts from remains of Early Medieval Age furnaces excavated in Nitra are analysed. They are supposed to originate from slag of glass and iron production. Employing Mossbauer spectrometry, iron crystallographic sites are identified and compared. In all samples, Fe2+ and Fe3+ structural positions were revealed. Some of the archeological artefacts including those that were supposed to originate from glass production show a presence of metallic iron and/or magnetic oxides. Based on the results of Mossbauer effect measurements performed at room temperature as well as 77 K (liquid nitrogen temperature analytical evidence is provided that the iron sites identified are not as those usually encountered in glasses. Consequently, a conclusion is proposed that neither of the investigated furnaces was used for glass production.

  13. Oil injection into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dongsheng Liao; Mannila, P.; Haerkki, J.

    1997-12-31

    Fuel injection techniques have been extensively used in the commercial blast furnaces, a number of publications concerning the fuels injection have been reported. This present report only summarizes the study achievements of oil injection due to the research need the of authors, it includes the following parts: First, the background and the reasons reducing coke rate of oil injection are analyzed. Reducing coke rate and decreasing the ironmaking costs are the main deriving forces, the contents of C, H and ash are direct reasons reducing coke rate. It was also found that oil injection had great effects on the state of blast furnace, it made operation stable, center gas flow develop fully, pressure drop increase, descent speed of burden materials decrease and generation of thermal stagnation phenomena, the quality of iron was improved. Based on these effects, as an ideal mean, oil injection was often used to adjust the state of blast furnace. Secondly, combustion behavior of oil in the raceway and tuyere are discussed. The distribution of gas content was greatly changed, the location of CO, H{sub 2} generation was near the tuyere; the temperature peak shifts from near the raceway boundary to the tuyere. Oxygen concentration and blast velocity were two important factors, it was found that increasing excess oxygen ratio 0.9 to 1.3, the combustion time of oil decreases 0.5 msec, an increase of the blast velocity results in increasing the flame length. In addition, the nozzle position and oil rate had large effects on the combustion of oil. Based on these results, the limit of oil injection is also discussed, soot formation is the main reason limiting to further increase oil injection rate, it was viewed that there were three types of soot which were generated under blast furnace operating conditions. The reason generating soot is the incomplete conversion of the fuel. Finally, three methods improving combustion of oil in the raceway are given: Improvement of oil

  14. Efficient Removal of Arsenic and Antimony During Blast Furnace Smelting of Lead-Containing Materials

    Science.gov (United States)

    Dosmukhamedov, Nurlan; Kaplan, Valery

    2017-02-01

    The efficient removal of impurities, As and Sb, from recycled lead-containing materials is a key issue in the selection of the appropriate smelting technology for projects involving metal reuse. Volatilization of impurities such as As and Sb should occur as early as possible in the process, and preferably within the smelting furnace, so that they do not contaminate the industrial environment nor interfere with the operation of downstream equipment. Using of copper-zinc concentrates in the blast furnace process for recycling lead-containing materials achieves: (1) high copper extraction to matte; (2) high lead extraction to lead bullion; and (3) high zinc extraction to slag, while at the same time producing a more efficient volatilization of As and Sb. Based on both laboratory and industrial data and thermodynamic considerations, the advantages of this blast furnace process for the treatment of recycled lead-containing materials are discussed.

  15. Efficient Removal of Arsenic and Antimony During Blast Furnace Smelting of Lead-Containing Materials

    Science.gov (United States)

    Dosmukhamedov, Nurlan; Kaplan, Valery

    2016-10-01

    The efficient removal of impurities, As and Sb, from recycled lead-containing materials is a key issue in the selection of the appropriate smelting technology for projects involving metal reuse. Volatilization of impurities such as As and Sb should occur as early as possible in the process, and preferably within the smelting furnace, so that they do not contaminate the industrial environment nor interfere with the operation of downstream equipment. Using of copper-zinc concentrates in the blast furnace process for recycling lead-containing materials achieves: (1) high copper extraction to matte; (2) high lead extraction to lead bullion; and (3) high zinc extraction to slag, while at the same time producing a more efficient volatilization of As and Sb. Based on both laboratory and industrial data and thermodynamic considerations, the advantages of this blast furnace process for the treatment of recycled lead-containing materials are discussed.

  16. Reduction Mechanism of Chromite Ore in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Yi-wei; DING Wei-zhong; LU Xiong-gang; XU Kuang-di

    2004-01-01

    The structural changes and reduction degree of chromite ore in blast furnace were studied by optical micrograph analysis, scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDXA). The smelting reduction mechanism of chromite in blast furnace was primarily discussed.

  17. Mathematical model and software for control of commissioning blast furnace

    Science.gov (United States)

    Spirin, N. A.; Onorin, O. P.; Shchipanov, K. A.; Lavrov, V. V.

    2016-09-01

    Blowing-in is a starting period of blast furnace operation after construction or major repair. The current approximation methods of blowing-in burden analysis are based on blowing-in practice of previously commissioned blast furnaces. This area is theoretically underexplored; there are no common scientifically based methods for selection of the burden composition and blast parameters. The purpose of this paper is development and scientific substantiation of the methods for selection of the burden composition and blast parameters in the blast furnace during the blowing-in period. Research methods are based on physical regularities of main processes running in the blast furnace, system analysis, and application of modern principles for development and construction of mathematical models, algorithms and software designed for automated control of complex production processes in metallurgy. As consequence of the research made by the authors the following results have been achieved: 1. A set of mathematical models for analysis of burden arrangement throughout the height of the blast furnace and for selection of optimal blast and gas dynamic parameters has been developed. 2. General principles for selection of the blowing-in burden composition and blast and gas dynamic parameters have been set up. 3. The software for the engineering and process staff of the blast furnace has been developed and introduced in the industry.

  18. Anomaly detection of blast furnace condition using tuyere cameras

    Science.gov (United States)

    Yamahira, Naoshi; Hirata, Takehide; Tsuda, Kazuro; Morikawa, Yasuyuki; Takata, Yousuke

    2016-09-01

    We present a method of anomaly detection using multivariate statistical process control(MSPC) to detect the abnormal behaviors of a blast furnace. Tuyere cameras attached circumferentially at the lower side of a blast furnace are used to monitor the inside of the furnace and this method extracts abnormal behaviors of intensities. It is confirmed that with our method, detecting timing is earlier than operators' notice. Besides, misalignment of cameras doesn't affect detecting performance, which is important property in actual use.

  19. Development of heat-transfer circuits in the blast furnace

    Science.gov (United States)

    Spirin, N. A.; Yaroshenko, Yu G.; Lavrov, V. V.

    2016-09-01

    The development of heat-transfer circuits in the blast furnace as the technologies of blast-furnace smelting are improved are considered. It is shown that there are two zones of intense heat-transfer, and in modern conditions, when different kinds of iron ore are smelted, the use of combined blast with high parameters is a prerequisite for the stability of blastfurnace smelting operation and the smelting efficiency.

  20. Comprehensive Numerical Modeling of the Blast Furnace Ironmaking Process

    Science.gov (United States)

    Zhou, Chenn; Tang, Guangwu; Wang, Jichao; Fu, Dong; Okosun, Tyamo; Silaen, Armin; Wu, Bin

    2016-05-01

    Blast furnaces are counter-current chemical reactors, widely utilized in the ironmaking industry. Hot reduction gases injected from lower regions of the furnace ascend, reacting with the descending burden. Through this reaction process, iron ore is reduced into liquid iron that is tapped from the furnace hearth. Due to the extremely harsh environment inside the blast furnace, it is difficult to measure or observe internal phenomena during operation. Through the collaboration between steel companies and the Center for Innovation through Visualization and Simulation, multiple computational fluid dynamics (CFD) models have been developed to simulate the complex multiphase reacting flow in the three regions of the furnace, the shaft, the raceway, and the hearth. The models have been used effectively to troubleshoot and optimize blast furnace operations. In addition, the CFD models have been integrated with virtual reality. An interactive virtual blast furnace has been developed for training purpose. This paper summarizes the developments and applications of blast furnace CFD models and the virtual blast furnace.

  1. Utilization of steel melting electric arc furnace slag for development of vitreous ceramic tiles

    Indian Academy of Sciences (India)

    Ritwik Sarkar; Nar Singh; Swapan Kumar Das

    2010-06-01

    Steel melting through electric arc furnace route is gaining popularity due to its many advantages, but generates a new waste, electric arc furnace slag, which is getting accumulated and land/mine filling and road construction are the only utilization. This slag has been tried to be value added and utilized to develop vitreous ceramic tiles. Slag, to the extent of 30–40 wt% with other conventional raw materials, were used for the development in the temperature range 1100–1150°C. The fired products showed relatively higher density with shorter firing range and good strength properties. Microstructural and EDAX studies were also done to evaluate the developed products.

  2. Mercury in dumped blast furnace sludge.

    Science.gov (United States)

    Földi, Corinna; Dohrmann, Reiner; Mansfeldt, Tim

    2014-03-01

    Blast furnace sludge (BFS) is a waste generated in the production of pig iron and was dumped in sedimentation ponds. Sixty-five samples from seven BFS locations in Europe were investigated regarding the toxic element mercury (Hg) for the first time. The charge material of the blast furnace operations revealed Hg contents from 0.015 to 0.097mgkg(-1). In comparison, the Hg content of BFS varied between 0.006 and 20.8mgkg(-1) with a median of 1.63mgkg(-1), which indicates enrichment with Hg. For one site with a larger sample set (n=31), Hg showed a stronger correlation with the total non-calcareous carbon (C) including coke and graphite (r=0.695; n=31; p<0.001). It can be assumed that these C-rich compounds are hosting phases for Hg. The solubility of Hg was rather low and did not exceed 0.43% of total Hg. The correlation between the total Hg concentration and total amount of NH4NO3-soluble Hg was relatively poor (r=0.496; n=27; p=0.008) indicating varying hazard potentials of the different BFS. Finally, BFS is a mercury-containing waste and dumped BFS should be regarded as potentially mercury-contaminated sites.

  3. Mechanism Research on Melting Loss of Coppery Tuyere Small Sleeve in Blast Furnace

    Science.gov (United States)

    Chai, Yi-Fan; Zhang, Jian-Liang; Ning, Xiao-Jun; Wei, Guang-Yun; Chen, Yu-Ting

    2016-01-01

    The tuyere small sleeve in blast furnace works under poor conditions. The abnormal damage of it will severely affect the performance of the blast furnace, thus it should be replaced during the damping down period. So it is of great significance that we study and reduce the burnout of tuyere small sleeve. Melting loss is one case of its burnout. This paper studied the reasons of tuyere small sleeve's melting loss, through computational simulation and microscopic analysis of the melting section. The research shows that the temperature of coppery tuyere small sleeve is well distributed when there is no limescale in the lumen, and the temperature increases with the thickness of limescale. In addition, the interruption of circulating water does great harm to the tuyere small sleeve. The melting loss of tuyere small sleeve is caused by iron-slag erosion, with the occurrence of the melt metallurgical bonding and diffusion metallurgical combination.

  4. 紫外-可见光催化活性的硫酸铵改性含钛高炉渣光催化剂的制备%Preparation of UV-visible light responsive photocatalyst from titania-bearing blast furnace slag modified with (NH4)2SO4

    Institute of Scientific and Technical Information of China (English)

    雷雪飞; 薛向欣; 杨合

    2012-01-01

    Sulfate-modified titanium dioxide-bearing blast furnace slag (STBBFS) photocatalysts were prepared by the high energy ball milling method with (NH4)2SO4 and titanium dioxide-bearing blast furnace slag (TBBFS) as raw materials.X-ray photoelectron spectroscopy(XPS),X-ray diffraction (XRD),scanning electron microscopy (SEM),thermogravimetric analysis (TGA),UV-visible diffuse reflectance absorption spectra (UV-Vis),adsorption experiment and photocatalytic degradation measurement were conducted to characterize the structure,surface status,light absorption capacity,adsorption capacity and photocatalytic activity of the obtained photocatalysts.The adsorption equilibrium was described by the Langmuir isotherm model with a maximum adsorption capacity of 8.25 mg/g of Cr(Ⅵ) ions onto the STBBFS photocatalysts.As a result,sulfation of TBBFS improved the photocatalytic activities of STBBFSx photocatalysts.At a low calcination temperature,the photocatalytic activity of STBBFS300 photocatalyst was markedly higher compared with TBBFSx prepared at high calcination temperature,indicating that the photocatalytic activity of STBBFSx photocatalyst was determined by the balanced result between adsorption capacity and perovskite content.%以含钛高炉渣和硫酸铵为原料,利用高能球磨法制备硫酸盐掺杂的含钛高炉渣(STBBFS)光催化剂.利用X射线光电子能谱(XPS)、X射线衍射(XRD)、扫描电镜(SEM)、紫外-可见吸收光谱(UV-Vis)、热重(TGA)分析以及暗态吸附Cr(Ⅵ)废水、光催化还原Cr(Ⅵ)废水实验对STBBFS催化剂的物相、表面结构、光吸收能力、吸附容量以及光催化活性进行表征.结果表明:Cr(Ⅵ)在STBBFS催化剂表面上的吸附遵循Langmuir吸附等温线模型;掺杂硫酸盐后,STBBFS催化剂的吸附容量增大为8.25 mg/g;在300℃煅烧后,STBBFS催化剂由于存在较高的钙钛矿含量、吸附容量及表面酸性,从而具有较高的光催化活性.

  5. Properties and application of carbon composite brick for blast furnace hearth

    Directory of Open Access Journals (Sweden)

    Jiao K.X.

    2015-01-01

    Full Text Available A type of carbon composite brick was produced via the microporous technique using natural flack graphite, α-Al2O3 and high-quality bauxite chamotte (Al2O3≥87 mass% as raw materials with fine silicon powder as additive. The composition and microstructure of the obtained carbon composite were characterized using chemical analysis, XRD and SEM with EDS. The high temperature properties of thermal conductivity, oxidization and corrosion by molten slag and hot metal of the composite were analyzed. Based on these, the type of carbon composite brick worked in a blast furnace hearth for six years was further sampled at different positions. The protective layer was found and its chemical composition and microscopic morphology were investigated. It is found that the carbon composite brick combines the good properties of both the conventional carbon block and ceramic cup refractory. The protective layer near the hot face consists of two separated sublayers, i.e. the slag layer and the carbon layer. A certain amount of slag phase is contained in the carbon layer, which is caused by the reaction of coke ash with the refractory. No obvious change in the chemical composition of the protective layer along the depth of the sidewall is found. This work provides a useful guidance for the extension of the lifetime of blast furnace hearths.

  6. 真空碳热还原酸浸含钛高炉渣制备 TiC 分析%Preparation of TiC by carbothermal reduction in vacuum and acid leaching process using titanium bearing blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    胡蒙均; 尹方庆; 魏瑞瑞; 邓青宇; 扈玫珑

    2015-01-01

    含钛高炉渣中含有20%~30%的 TiO2,是一种附加值较高的二次资源,但在综合利用过程中存在氧化物还原难度大,硅钛难分离,二次污染严重等问题。基于热力学理论基础,采用真空碳热还原联合酸浸工艺处理含钛高炉渣制备 TiC。结果表明:真空有助于钛氧化物彻底还原,可实现渣中硅钛彻底分离,减少酸耗量,降低二次污染。真空碳热还原联合酸浸工艺处理含钛高炉渣(TiO2含量23%左右)制备 TiC 的最佳条件为:炉渣粒度200目,还原温度1673 K,渣碳质量比100∶38。%Titanium bearing blast furnace slag with 20%-30% titanium dioxide is a valuable second resource.The main problems to utilize the resource are the reduction of the titanium oxides,the separation of titanium and silicon and the second pollution.The main aim of the research is to prepare TiC by the united process of carbothermal reduction in vacuum and acid leaching based on the thermodynamics calculation.The results show that decreasing pressure of the system is helpful for the reduction of the titanium oxides.Titanium and silicon in slag can be separated completely.The second pollution decreases due to evaporation of Mg and SiO produced in vacuum condition.The optimum conditions for the united process to prepare TiC are slag size of 200 mesh,temperature of 1 673 K,and the mass ratio of slag to reductant of 100∶38.

  7. Refractory Gunning Material for Inner Lining Maintenance of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the term and definition,classification, technical requirements, test methods,quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of refractory gunning material for inner lining maintenance of blast furnace .

  8. Monitoring Method for Blast Furnace Wall With Copper Staves

    Institute of Scientific and Technical Information of China (English)

    CHENG Su-sen; QIAN Liang; ZHAO Hong-bo

    2007-01-01

    A monitoring method that has been designed for the first time for blast furnace wall with copper staves manufactured in China was introduced. Combining the method of "inverse problem" and the concept "non-inverse problem", the monitoring program for blast furnace wall with copper staves has been realized, which can be used to calculate online the accretion thickness and temperature of hot surface of copper staves after obtaining the values of thermocouples of copper staves. The accretion state obtained in the actual investigation has proved that the result of the program is correct. The monitoring program shows that the accretion would easily fluctuate when the accretion layer is extremely thick or thin, thereby the stable and smooth operation of the blast furnace is hindered. By maintaining appropriate accretion thickness, both long campaigns and high productivity of the blast furnace can be achieved; furthermore, it can also optimize the operation of blast furnace and maximize its production. Approximately 30-50 mm in thickness of accretion layer is maintained on the wall of Shougang blast furnace 2, which can meet the requirement for obtaining both long campaign and high productivity.

  9. Environmental Benefits Assessment of Blast Furnace Slag Recycling for Green Building Materials Based on LCA%高炉渣资源化生产绿色建材的环境效益评估——基于生命周期的视角

    Institute of Scientific and Technical Information of China (English)

    宋小龙; 杨建新; 刘晶茹

    2012-01-01

    Blast furnace (BF) slag from iron smelting process, has great recycling potential for producing green building materials. It can be used as cement or concrete admixture in the form of slag powder which is produced in the processing of water quenching and granulating. The recycling processes of BF slag were focused in this study. Based on life cycle inventory ( LCI) analysis and GaBi 4 software, resources consumption and greenhouse gas (CHG) emissions of slag portland cement and commercial concrete production processes using BF slag were analysed in a building materials factory, and then environmental benefits from the recycling of BF slag were assessed in terms of energy saving, reduction of raw material consumption and mitigation of GHG emissions. Compared with ordinary portland cement, slag portland cement can save energy 1 911 MJ/t (decreased by 26% ), reduce raw material consumption 1 158 kg/t (decreased by 27%) and mitigate GHG emissions 236 kg/t (decreased by 26%). Meanwhile, those results for slag portland cement were 352 MJ/t (decreased by 6% ), 278 kg/t (decreased by 8% ) and 47 kg/t (decreased by 7% ), respectively, in contrast to composite portland cement. Likewise, commercial concrete (with slag powder) can save energy 97 MJ/m3(decreased by 5% ) , reduce raw material consumption 7 kg/m (decreased by 0. 3% ) and mitigate GHG emissions 12 kg/m ( decreased by 5% ), compared with common commercial concrete (without slag powder). The results showed that the recycling of BF slag for slag portland cement and commercial concrete have obvious positive environmental benefits.%高炉渣是钢铁厂高炉炼铁产生的矿渣,具有较高的资源化价值,可用于生产多种绿色建材产品.熔融高炉渣经水急冷后形成的粒化高炉矿渣,粉磨成矿渣微粉可作为水泥混合材和混凝土掺台料.以高炉渣资源化过程为研究对象,采用生命周期清单分析方法,并基于GaBi 4软件平台,对我国某建材企业综合利用高

  10. Formation of Hearth Sediment during Vanadium Titano-magnetite Smelting in Blast Furnace No.7 of Chengde Iron and Steel Company

    Institute of Scientific and Technical Information of China (English)

    Xiao-jie LIU; Qing L; Shu-jun CHEN; Zhen-feng ZHANG; Shu-hui ZHANG; Yan-qin SUN

    2015-01-01

    The large quantity of sediment produced in the hearth during vanadium titano-magnetite smelting in a blast furnace (BF) affects the stability of the blast furnace operation. Testing and analysis of the sediment in the hearth of Chengde Iron and Steel Companyʹs BF No.7 revealed that it was mainly concentrated in the location below the tuyere and above the iron notch. Notably, some of the bonding material (sediment) consisted of greater than 50% pig iron, and the pig iron distributed in the slag was granu-lar. It is proposed that a large quantity of TiC and Ti(C,N) are deposited on the surface of the pig iron. These high melting point materials mix with iron drops, preventing the slag from lfowing freely, thus leading to the formation of bonding materials. In ad-dition, the viscosity and melting temperature of the slag in the tuyere areas lfuctuate greatly, and thus the properties of the slag are unstable. Moreover, the slag contains large quantities of carbon, which results in the reduction of TiO2. The resultant precipitation of Ti is followed by the formation of TiC in the slag, which also leads to an increase in the viscosity of the slag and dififculty in achieving separation of the slag-iron. In fact, all of these factors interact with each other, and as a result, sediment is formed when the operating conditions in the hearth lfuctuate.

  11. Caracterização mecânica de misturas solo-escória de alto-forno granulada moída para aplicações em estradas florestais Mechanical characterization of soil and granulated blast furnace slag mixtures for forest road applications

    Directory of Open Access Journals (Sweden)

    Rodrigo Zorzal Velten

    2006-04-01

    Full Text Available O presente artigo objetivou avaliar a resistência mecânica de misturas solo-escória de alto-forno granulada moída e ativada com cal hidratada, para aplicações como camada de pavimentos de estradas florestais. O solo analisado é um residual jovem de gnaisse da Zona da Mata Norte de Minas Gerais, de textura areno-silto-argilosa, classificado como A-2-4 (0 pelo Sistema TRB e como NS' pela Metodologia MCT. A escória de alto-forno granulada moída empregada foi fornecida pela companhia brasileira Valemassa Indústria e Comércio de Argamassa Ltda. Utilizou-se uma cal hidratada comercial como agente ativador das reações de hidratação da escória. Trabalhou-se com teores de escória de 5, 10 e 15%, em relação à massa de solo seco, e de cal hidratada de 5, 10 e 20%, em relação à massa seca de escória. O estudo englobou a realização de ensaios de caracterização química da escória e de caracterização geotécnica do solo, bem como ensaios de compactação e de compressão não-confinada das misturas na energia de compactação do Proctor intermediário, considerando-se os períodos de cura em câmara úmida de 1, 7 e 28 dias. Os resultados indicaram ganhos significativos de resistência mecânica das misturas com relação ao solo, observando-se aumentos expressivos na resistência mecânica, com aumentos nos teores de escória, cal e período de cura.This paper addresses the evaluation of the mechanical strength of mixtures of a soil and a granulated blast furnace slag activated with hydrated lime for forest road engineering applications. The tested soil is a young residual gneiss soil classified as A-2-4 (0 by the TRB System and as NS' by the MCT Methodology. The slag was supplied by the Brazilian company Valemassa Indústria e Comércio de Argamassa Ltda. A commercial hydrated lime was used to activate slag hydration reactions. The laboratory testing program encompassed the following: geotechnical soil characterization

  12. Environmental impacts of asphalt mixes with electric arc furnace steel slag.

    Science.gov (United States)

    Milačič, Radmila; Zuliani, Tea; Oblak, Tina; Mladenovič, Ana; Ančar, Janez Šč

    2011-01-01

    Electric arc furnace (EAF) steel slag can be used as an alternative high-quality material in road construction. Although asphalts with slag aggregates have been recognized as environmentally acceptable, there is a lack of data concerning the potential leaching of toxic Cr(VI) due to the highly alkaline media of EAF slag. Leaching of selected water extractable metals from slag indicated elevated concentrations of total chromium and Cr(VI). To estimate the environmental impacts of asphalt mixes with slag, leachability tests based on diffusion were performed using pure water and salt water as leaching agents. Compact and ground asphalt composites with natural aggregates, and asphalt composites in which the natural aggregates were completely replaced by slag were prepared. The concentrations of total chromium and Cr(VI) were determined in leachates over a time period of 6 mo. After 1 and 6 mo, the concentrations of some other metals were also determined in the leachates. The results indicated that chromium in leachates from asphalt composites with the addition of slag was present almost solely in its hexavalent form. However, the concentrations were very low (below 25 μg L) and did not represent an environmental burden. The leaching of other metals from asphalt composites with the addition of slag was negligible. Therefore, the investigated EAF slag can be considered as environmentally safe substitute for natural aggregates in asphalt mixes.

  13. Improvement of the Blast Furnace Viscosity Prediction Model Based on Discrete Points Data

    Science.gov (United States)

    Guo, Hongwei; Zhu, Mengyi; Li, Xinyu; Guo, Jian; Du, Shen; Zhang, Jianliang

    2015-02-01

    Viscosity is considered to be a significant indicator of the metallurgical property of blast furnace slag. An improved model for viscosity prediction based on the Chou model was presented in this article. The updated model has optimized the selection strategy of distance algorithm and negative weights at the reference points. Therefore, the extensionality prediction disadvantage in the original model was ameliorated by this approach. The model prediction was compared with viscosity data of slags of compositions typical to BF operations obtained from a domestic steel plant. The results show that the approach can predict the viscosity with average error of 9.23 pct and mean standard deviation of 0.046 Pa s.

  14. Removal kinetics of phosphorus from synthetic wastewater using basic oxygen furnace slag.

    Science.gov (United States)

    Han, Chong; Wang, Zhen; Yang, He; Xue, Xiangxin

    2015-04-01

    Removal kinetics of phosphorus through use of basic oxygen furnace slag (BOF-slag) was investigated through batch experiments. Effects of several parameters such as initial phosphorus concentration, temperature, BOF-slag size, initial pH, and BOF-slag dosage on phosphorus removal kinetics were measured in detail. It was demonstrated that the removal process of phosphorus through BOF-slag followed pseudo-first-order reaction kinetics. The apparent rate constant (kobs) significantly decreased with increasing initial phosphorus concentration, BOF-slag size, and initial pH, whereas it exhibited an opposite trend with increasing reaction temperature and BOF-slag dosage. A linear dependence of kobs on total removed phosphorus (TRP) was established with kobs=(3.51±0.11)×10(-4)×TRP. Finally, it was suggested that the Langmuir-Rideal (L-R) or Langmuir-Hinshelwood (L-H) mechanism may be used to describe the removal process of phosphorus using BOF-slag.

  15. The effect of blast furnace coke quality on the possibility of its use

    OpenAIRE

    A. Konstanciak

    2013-01-01

    In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  16. Boundary Identification for a Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In this paper, the authors discuss an inverse boundary problem for the axisymmetric steady-state heat equation, which arises in monitoring the boundary corrosion for the blast-furnace. Measure temperature at some locations are used to identify the shape of the corrosion boundary.The numerical inversion is complicated and consuming since the wear-line varies during the process and the boundary in the heat problem is not fixed. The authors suggest a method that the unknown boundary can be represented by a given curve plus a small perturbation, then the equation can be solved with fixed boundary, and a lot of computing time will be saved.A method is given to solve the inverse problem by minimizing the sum of the squared residual at the measuring locations, in which the direct problems are solved by axisymmetric fundamental solution method.The numerical results are in good agreement with test model data as well as industrial data, even in severe corrosion case.

  17. An update on blast furnace granular coal injection

    Energy Technology Data Exchange (ETDEWEB)

    Hill, D.G. [Bethlehem Steel Corp., Burns Harbor, IN (United States); Strayer, T.J.; Bouman, R.W. [Bethlehem Steel Corp., PA (United States)

    1997-12-31

    A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

  18. Development of Self—flowing Al2O3—SiC—C Castable and Its Application to Troughs of Large Blast Furnaces

    Institute of Scientific and Technical Information of China (English)

    LIWenzhong; CHENGBenjun; 等

    1999-01-01

    The developed self-flowing Al2O3-SiC-C castable for troughs of blast furnace(BF) can self-flow under its own gravity,leveling,degassing,compacting and setting without vibration by aplication of external energy,The self-flwoing castable with high strength,improved thermal shock resistance and good resistance to molten slag and hot metal,has been used to troughs of large blast furnace,resulting in molten iron throughput of more than 100000 tons.

  19. Effect of electric arc furnace slag on growth and physiology of maize (Zea mays L.).

    Science.gov (United States)

    Radić, Sandra; Crnojević, Helena; Sandev, Dubravka; Jelić, Sonja; Sedlar, Zorana; Glavaš, Katarina; Pevalek-Kozlina, Branka

    2013-12-01

    Basic slag, used in this study as a potential source of certain nutrients, is a byproduct of the production of steel in electric arc furnace (EAF). A pot experiment with two nutrient-poor substrates was conducted to investigate to compare the effect of EAF steel slag and fertilizers NPK + F e on growth and availability of specific nutrients to maize. Mineral content of both substrate and plant leaves, growth, chlorophyll fluorescence and photosynthetic pigments were measured following six weeks of cultivation. As steel slag also contains trace amounts of heavy metals, certain oxidative parameters (antioxidative enzyme activities and lipid peroxidation) were evaluated as well. The steel slag improved soil mineral composition, increased above ground maize biomass by providing Fe, Mn, Mg, K and partly P and improved photosynthetic parameters. The potential phytotoxicity of EAF slag containing substrates was not determined as evaluated by MDA (malondialdehyde), GR (glutathione reductase) and APX (ascorbate peroxidase) levels. The obtained results show that EAF steel slag is comparable to NPK + F e in supplying nutrients for maize growth, indicating the potential of EAF steel slag as an inexpensive and non-phytotoxic nutrient supplier especially in poor soils.

  20. Thermal valorisation of automobile shredder residue: injection in blast furnace.

    Science.gov (United States)

    Mirabile, Daphne; Pistelli, Maria Ilaria; Marchesini, Marina; Falciani, Roberta; Chiappelli, Lisa

    2002-01-01

    Wastes with residual heating value, according to the trend of the world legislation, could be thermally reused. The present study is conducted to verify the possibility of thermal valorisation of a waste, denominated fluff, by injection in blast furnace. The fluff, arising from the automobile shredder operations, is a waste characterised by a high organic matrix and is potentially dangerous due to the heavy metals, oils filter and halogenated plastics content. The first step of the work is the chemical, physical and toxicological characterisation of this material. Then the fluff injection in a blast furnace tuyere is theoretically analysed with a mathematical model. Finally, experimental trials are conducted in a pilot plant, simulating the most important part of the blast furnace: the raceway, in order to analyse process and industrial aspects. In view of an industrial application a first economical evaluation is carried out on the basis of model and experimental results.

  1. Effect of Dosage of Fly Ash and Blast Furnace Slag on Performance of Concrete Prepared with Poorly Graded Sand%粉煤灰矿渣掺量对劣级配砂配制混凝土性能的影响

    Institute of Scientific and Technical Information of China (English)

    李茂红; 张雨杰; 陈航; 赵菊梅

    2015-01-01

    为生产优质的劣级配砂配制混凝土,通过调节粉煤灰矿渣掺量配制了6组劣级配砂配制混凝土,用Andreasen方程评价砂石堆积效应,并测试混凝土坍落度和抗压强度,研究粉煤灰矿渣掺量差异对劣级配砂配制混凝土工作性和抗压强度的影响。研究结果发现,劣级配砂与石混合仍可获得较紧密堆积,复掺40%粉煤灰、矿渣的混凝土及单掺30%粉煤灰的混凝土工作性满足泵送要求;各组混凝土56 d抗压强度均满足强度等级要求,且随粉煤灰含量增加混凝土抗压强度减小。可推断矿渣粉煤灰掺量对虽为劣级配砂配制但具有较紧密堆积混凝土工作性和抗压强度的影响,与对正常级配砂配制混凝土工作性和抗压强度的影响一致。%In order to fabricate high quality concrete using poorly graded sand,six groups of concrete with poor sand gradation were prepared with different dosages of fly ash (FA)and blast furnace slag (BFS). The sand and stone compactness of the concrete was evaluated using the Andreasen equation, and the slump and compressive strength of the concrete were tested to study the effect of the dosage of fly ash and blast furnace slag on the workability and compressive strength of the concrete prepared with poor sand gradation. The results showed that the poorly graded sand and crushed stones had an adequately dense packing;both the concrete groups with 40% FA +BFS replacement and 30% FA replacement satisfied the pumping requirement;the concrete compressive strength in each group at 56 d satisfied the requirement of the strength grade,and decreased with the increasing of the dosage of fly ash. Therefore,the effect of the FA and BFS dosage on the workability and compressive strength of the concrete with poor sand gradation and dense packing is similar to that on the concrete with normal sand gradation.

  2. Numerical Study of the Reduction Process in an Oxygen Blast Furnace

    Science.gov (United States)

    Zhang, Zongliang; Meng, Jiale; Guo, Lei; Guo, Zhancheng

    2016-02-01

    Based on computational fluid dynamics, chemical reaction kinetics, principles of transfer in metallurgy, and other principles, a multi-fluid model for a traditional blast furnace was established. The furnace conditions were simulated with this multi-fluid mathematical model, and the model was verified with the comparison of calculation and measurement. Then a multi-fluid model for an oxygen blast furnace in the gasifier-full oxygen blast furnace process was established based on this traditional blast furnace model. With the established multi-fluid model for an oxygen blast furnace, the basic characteristics of iron ore reduction process in the oxygen blast furnace were summarized, including the changing process of the iron ore reduction degree and the compositions of the burden, etc. The study found that compared to the traditional blast furnace, the magnetite reserve zone in the furnace shaft under oxygen blast furnace condition was significantly reduced, which is conducive to the efficient operation of blast furnace. In order to optimize the oxygen blast furnace design and operating parameters, the iron ore reduction process in the oxygen blast furnace was researched under different shaft tuyere positions, different recycling gas temperatures, and different allocation ratios of recycling gas between the hearth tuyere and the shaft tuyere. The results indicate that these three factors all have a substantial impact on the ore reduction process in the oxygen blast furnace. Moderate shaft tuyere position, high recycling gas temperature, and high recycling gas allocation ratio between hearth and shaft could significantly promote the reduction of iron ore, reduce the scope of the magnetite reserve zone, and improve the performance of oxygen blast furnace. Based on the above findings, the recommendations for improvement of the oxygen blast furnace design and operation were proposed.

  3. Numerical Simulation of Fluid Flow in Blast Furnace Hearth

    Institute of Scientific and Technical Information of China (English)

    ZHAO Min-ge; SUN Tian-liang; CHENG Su-sen; GAO Zheng-kai

    2005-01-01

    The liquid flow in blast furnace hearth can result in the erosion of hearth. To prolong the campaign life of blast furnace, the effects of coke bed structure, coke porosity and deepness of taphole on liquid flow in hearth were studied by κ-ε model under different conditions. The results show that with the decrease of coke porosity, the peripheral flow is enhanced. Moreover, the existence of narrow coke free zone and the deepness reduction of taphole can increase the flowability on the bottom of hearth.

  4. X-ray fluorescence spectrometry determination of open-hearth furnace slag by pressed powder briquetting

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A rapid analysis method of determining content of eight compounds of open-hearth furnace slag was developed using X-ray fluorescence spectrometry and pressed powder briquettes. Matrix effect was corrected using theoretical alpha coefficient. Grains-size effect was eliminated by optimized sample preparation technique parameters. Mineral effect was corrected with standard curve of specially made standard samples. The analysis results of TiO2, TFe, SiO2, MgO, Al2O3,CaO, MnO and P2O5 in slag samples showed that both precision and accuracy are comparable with that of chemical method.

  5. A Survey Study of the Blast Furnace at Kuangshan Village Using 3D Laser Scanning

    Science.gov (United States)

    Wang, Jin; Huang, Xing; Qian, Wei

    2017-01-01

    The blast furnace from the Northern Song Dynasty at Kuangshan Village is the tallest blast furnace that remains from ancient China. Previous studies have assumed that the furnace had a closed mouth. In this paper, a three-dimensional (3D) model of the blast furnace is constructed using 3D laser scanning technology, and accurate profile data are obtained using software. It is shown that the furnace throat is smaller than had been previously thought and that the furnace mouth is of the open type. This new furnace profile constitutes a discovery in the history of iron-smelting technology.

  6. Basic Oxygen Furnace Slag as a Liming Agent for Paddy and Upland Field Soils

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Choong Il [Pohang Research Institute of Industrial Science and Technology, Pohang(Korea)

    1998-03-31

    Basic oxygen furnace (BOF) slag, a by-product of the iron and steelmaking industry produced in large quantities in Korea, poses a substantial disposal challenge. The BOF slag used in this study was 1/3 CaCO{sub 3} in total neutralizing power and application of 7-8 Mgha{sup -1} was needed to bring soil pH to 6.5 from pH 5.0-5.5 in silty clay or clay loam soil contained about 10% organic matter. A field assay was conducted to study whether BOF slag could be used as a dolomitic liming agent for agricultural soils. Four slag rates (0, 4, 8, 12 Mgha{sup -1})were investigated for their effect on soil properties, mineral concentrations in leaf tissues of rice and soybean, and yield of the crops. Slag application at 8 Mgha{sup -1} rate in paddy field increased pH, Ca, Mg, P, Si and Fe content in soil and rice yield by 4.3-14.2% depending on the soil type. In upland field the 8 Mgha{sup -1} rate increased pH, Ca and Fe content in soil and soybean yield by 36.6%. Thus, BOF slag appears to be a useful liming material for correcting soil acidity on both paddy and upland field soils and for increasing Ca, Mg, P, Si, and Fe concentration in plants. (author). 27 refs., 7 tabs.

  7. Adsorption Study of Electric Arc Furnace Slag for the Removal of Manganese from Solution

    Directory of Open Access Journals (Sweden)

    C. L. Beh

    2010-01-01

    Full Text Available Problem statement: Steel making slag from Electric Arc Furnace (EAF is an abundant by-product in Malaysia steel making industry. It has potential to be used for heavy metal removal from contaminated water or waste water. Approach: The aim of this study was to investigate the characteristic and behavior of manganese removal by using EAF slag for efficient metal removal. The removal characteristics of manganese were investigated in term of sorption kinetics and isotherm. The batch adsorption kinetics and isotherm studies were carried out at 28°C and ten grams of EAF slag was added into 1 L manganese solution of various concentrations of 10, 25, 50, 75, 100 and 120 mg L-1. All these different mixtures were stirred and sampled at various desired times and centrifuged. The supernatant solutions were then collected for chemical analysis. Results: It was found that the EAF slag adsorption kinetics can be described well by the pseudo-2nd order kinetic model with fairly high correlation coefficients. The adsorption process obeyed the Langmuir isotherm model and the maximum uptake of the manganese from the solution is 2.31 mg L-1 g-1 of EAF slag used. Conclusion: From the study, it was concluded that the EAF slag can be an efficient adsorbent to remove manganese from both the solution and waste water.

  8. Analysis on the Oversize Blast Furnace Desulfurization and a Sulfide Capacity Prediction Model Based on Congregated Electron Phase

    Science.gov (United States)

    Zhenyang, Wang; Jianliang, Zhang; Gang, An; Zhengjian, Liu; Zhengming, Cheng; Junjie, Huang; Jingwei, Zhang

    2016-02-01

    Through analyzed and regressed the actual productive desulfurization data from the oversize blast furnace (5500 m3) in north China, the relationship between the sulfur distribution parameters and the slag composition in actual production situation was investigated. As the slag and hot metal phases have their own balance sulfur content or sulfur partial pressure in gas phase, respectively, the non-equilibrium of sulfur among gas, slag, and metal phases leads to the transmission and distribution of sulfur. Combined with sulfur transmission reactions between gas, slag and metal phases, C/CO pairs equilibrium, and Wagner model, the measured sulfide capacity can be acquired using sulfur distribution ratio, sulfur activity coefficient, and oxygen activity in hot metal. Based on the theory of congregated electron phase, a new sulfide capacity prediction model (CEPM) has been developed, which has a good liner relationship with the measured sulfide capacity. Thus, using the burden structure for BF, the ironmaking slag composition can be obtained simply and can be used to reliably predict the ironmaking slag desulfurization ability a few hours later after charging under a certain temperature by CEPM.

  9. Feedback experience from a 30 years old concrete using cement with a high content of blast furnace slag; Retour d'experience sur un beton age de 30 ans contenant un ciment riche en laitier

    Energy Technology Data Exchange (ETDEWEB)

    Charron, Ch. [Holcim, Obourg (Belgium); Lion, M.; Jeanpierre, A. [Electricite de France (EDF), Ceidre-TEGG, 13 - Aix en Provence (France); Ammouche, A. [LERM, 13 - Arles (France)

    2009-08-15

    In this study, we analyze the aspect of a slag cement concrete used in the seventies for the construction of the walls of a structure located close to the channel sea. From different characterization tests (chemical, physical, and micro structural), it can be conclude that the concrete is not showing any pathology and any important attack, due to the marine environment. After being exposed during 30 years, the chlorides ions have not reach the steel metal bar reinforcement and the carbonation depth is still low. This study details the results of chloride diffusion coefficient and carbonation depth measurements, sulfates and chloride quantification, XRD analysis, and SEM examination. (authors)

  10. Surface tension of expanded slag from steel manufacturing in electrical furnace

    Directory of Open Access Journals (Sweden)

    J. Łabaj

    2011-07-01

    Full Text Available In the article a research on the surface tension of slag was conducted from the process of obtaining steel in the electric furnace. Melting in the graphite melting crucible caused the slag to foam. The measurement of the surface tension is being conducted with method of rejection. They make the measurement of maximum power needed for the liquid to reject the working element of the apparatus from the surface. The research was conducted in the temperature of 1 673 – 1 723 K. The results of the measurements allowed to determine the surface tension of slag, which in the analysed scope of the temperature is being changed from 454 to 345 mN•m-1.

  11. The Concept of Slag Decopperisation in the Flash Furnace Process by Use of Complex Reagents

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-04-01

    Full Text Available The article presents an outline of the new technology of pyrometallurgical processing of slag in the direct-to-blister process. The analysis is based on the example of the production process of KGHM Polish Copper SA. A new way of implementing the technology of recovery of copper from the flash furnace slag by means of different feedstocks has been proposed. The method of controlling the processes is another innovation discussed in the paper. The presented concept intensify the reduction reactions, using the Carbo-N-Ox method, of copper compounds to forms of metallic phases in the slag. The processes of coagulation are accelerated and the processes crystallization of metallic phases are under control.

  12. Using a direct-current arc furnace to recover cobalt from slags

    Science.gov (United States)

    Jones, R. T.; Deneys, A. C.

    1998-10-01

    Cobalt can be recovered from a variety of slags by treatment with a carbonaceous reducing agent in a direct-current arc furnace at around 1,500°C. The principal materials suitable for treatment using this technology are primary smelter slags, which typically originate from the processing of sulfide concentrates. The technology has been tested using copper, nickel-copper, and lead smelting slags. In all cases studied, cobalt is recovered as a valuable by-product to help improve overall plant profitability. Pilot-plant tests have demonstrated a cobalt recovery of more than 80 percent at power levels up to 600 kW. Very high recoveries of other valuable elements, such as nickel and copper, have also been achieved.

  13. Investigations on phosphorus recovery and reuse as soil amendment from electric arc furnace slag filters.

    Science.gov (United States)

    Bird, Simon C; Drizo, Aleksandra

    2009-11-01

    Electric arc furnace (EAF) steel slag has been identified as an effective filter material for the removal of phosphorus (P) from both point and non-point sources. To determine the feasibility of land-applying P saturated EAF steel slag this study was undertaken to investigate (i) saturated EAF steel slag material's potential as a P fertilizer or soil amendment and (ii) P desorption and metals leachate from saturated EAF steel slag material to surface runoff. Medicago sativa (alfalfa) was planted in a nutrient depleted washed sand media. Phosphorus was added either as saturated EAF steel slag or as a standard commercial phosphate fertilizer in order to assess the plant availability of the P from saturated EAF steel slag. Four different P application levels were tested: a low (20 lbs acre furrow slice(-1) (5.5 g P m(-3))) two medium (40 and 60 lbs. acre f.s.(-1) (11 and 16.5 g P m(-3))) and a high (120 lbs. acre f.s.(-1) (33 g P m(-3))). The above-ground biomass of half of the plants was harvested after 5 weeks and the second half at 10 weeks. All treatments regardless of the P source used showed high rates of germination. At the first harvest period (5 weeks) significantly higher above-ground biomass (p < 0.01) was seen at the 3 highest P amendment rates in treatments with triple super phosphate fertilizer (TSP) than with EAF steel slag. However, by the second harvest (10 weeks) only the highest amendment rate of TSP showed a significantly higher amount of biomass (p < 0.01), suggesting that EAF steel slag might be an effective slow release P source. In a second experiment, a rain simulator was used to assess desorption of DRP, TP and metals from a saturated and semi-saturated EAF steel slag. The results revealed that the total amounts of DRP and TP released to surface runoff from EAF steel slag were negligible when compared to the total quantities of P retained by this material. Overall the results from this study demonstrated that once the EAF steel slag filter

  14. Model of phosphorus precipitation and crystal formation in electric arc furnace steel slag filters.

    Science.gov (United States)

    Claveau-Mallet, Dominique; Wallace, Scott; Comeau, Yves

    2012-02-07

    The objective of this study was to develop a phosphorus retention mechanisms model based on precipitation and crystallization in electric arc furnace slag filters. Three slag columns were fed during 30 to 630 days with a reconstituted mining effluent at different void hydraulic retention times. Precipitates formed in columns were characterized by X-ray diffraction and transmission electronic microscopy. The proposed model is expressed in the following steps: (1) the rate limiting dissolution of slag is represented by the dissolution of CaO, (2) a high pH in the slag filter results in phosphorus precipitation and crystal growth, (3) crystal retention takes place by filtration, settling and growth densification, (4) the decrease in available reaction volume is caused by crystal and other particulate matter accumulation (and decrease in available reaction time), and (5) the pH decreases in the filter over time if the reaction time is too low (which results in a reduced removal efficiency). Crystal organization in a slag filter determines its phosphorus retention capacity. Supersaturation and water velocity affect crystal organization. A compact crystal organization enhances the phosphorus retention capacity of the filter. A new approach to define filter performance is proposed: saturation retention capacity is expressed in units of mg P/mL voids.

  15. Rheological Characterization of Warm-Modified Asphalt Mastics Containing Electric Arc Furnace Steel Slags

    Directory of Open Access Journals (Sweden)

    M. Pasetto

    2016-01-01

    Full Text Available The environmental sustainability of road materials and technologies plays a key role in pavement engineering. In this sense, the use of Warm Mix Asphalt (WMA, that is, a modified asphalt concrete that can be produced and applied at lower temperature, is considered an effective solution leading to environmental and operational benefits. The environmental sustainability of WMA can be further enhanced with the inclusion of steel slag in partial substitution of natural aggregates. Nevertheless, such innovative material applied at lower temperatures containing warm additives and steel slag should be able to guarantee at least the same performance of traditional hot mix asphalts, thus assuring acceptable mechanical properties and durability. Therefore, the purpose of this study is to investigate the rheological behaviour of bituminous mastics obtained combining a warm-modified binder and a filler (material passing to 0.063 mm coming from electric arc furnace steel slag. To evaluate the influence of both warm additive and steel slag, a plain binder and limestone filler were also used for comparison purposes. Complex modulus and permanent deformation resistance of bitumens and mastics were assessed using a dynamic shear rheometer. Experimental results showed that steel slag warm mastics assure enhanced performance demonstrating promising applicability.

  16. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    Science.gov (United States)

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  17. Model of Draining of the Blast Furnace Hearth with an Impermeable Zone

    Science.gov (United States)

    Saxén, Henrik

    2015-02-01

    Due to demands of lower costs and higher productivity in the steel industry, the volume of operating blast furnaces has grown during the last decades. As the height is limited by the allowable pressure drop, the hearth diameter has grown considerably and, along with this, also draining-related problems. In this paper a mathematical model is developed for simulating the drainage in the case where an impermeable region exists in the blast furnace hearth. The model describes the quasi-stationary drainage process of a hearth with two operating tapholes, where the communication between the two pools of molten slag and iron can be controlled by parameterized expressions. The model also considers the case where the buoyancy of the liquids is sufficient for lifting the coke bed. The implications of different size of the liquid pools, communication between the pools, bed porosity, etc. are studied by simulation, and conclusions concerning their effect on the drainage behavior and evolution of the liquid levels in the hearth are drawn. The simulated liquid levels are finally demonstrated to give rise to a pressure profile acting on the hearth which agrees qualitatively with signals from strain gauges mounted in the hearth wall of an industrial ironmaking process.

  18. Energy balance analysis for Erdemir blast furnace number one

    Energy Technology Data Exchange (ETDEWEB)

    M. Emre Ertem; Sabit Gurgen [Eregli Iron and Steel Works Inc., Zonguldak (Turkey). Energy Management Department

    2006-08-15

    There are two blast furnaces in Erdemir. The blast furnace No. 1, Ayse, started operations in 1965. Having been modernized three times in the years 1971, 1977, and 1986, it has been re-lined (the renewal of refractory bricks) in the year 1998. The diameter of its reservoir is 8.99 m with a working volume of 1505.0 m{sup 3}. The daily production capacity is 3000 tons amounting to 1,065,000 tons annually tons. The blast furnace No. 2, Zubeyde, started its operations in 1978. It has been modernized twice in the years 1987 and 1995 and has been re-lined in October 2000. It is of top pressure type and has oxygen injection. The diameter of its reservoir is 9.70 m with the working volume being 1707.7 m{sup 3}. The daily production capacity is 4000 tons with the annual being 1,420,000 tons. The iron production process consumes 50% of the total energy and comprises a significant portion of total costs in the integrated steel works. Iron (Fe) production is made by the reduction of hematite (Fe{sub 2}O{sub 3}) and magnetite (Fe{sub 3}O{sub 4}) with coke in the blast furnace. This can be analyzed as two separate areas, namely the furnace and stoves. The necessary carbon and high temperature required by the reduction process makes the furnaces an energy balance center. In this study, the limits of the Blast Furnace No. 1 in Erdemir have been chosen as the control volume in which the stoves have not been included. By the identification of the energy sources that move in and out of the control volume, the energy output sources have been fractioned and categorized. For the implementation of the method, also known as the balance analysis has been chosen and the model presented in the 'Japanese Steel Making Handbook' has been taken as a reference.

  19. Energy balance analysis for Erdemir blast furnace number one

    Energy Technology Data Exchange (ETDEWEB)

    Emre Ertem, M. [Eregli Iron and Steel Works Inc., Energy Management Department, 67330 Kdz. Eregli, Zonguldak (Turkey); Guergen, Sabit [Dokuz Eyluel University, Department of Mining Engineering, 35100 Bornova, Izmir (Turkey)

    2006-08-15

    Eregli Iron and Steel Works (Erdemir) began its activities on May 15, 1965 with an annual production capacity of 450,000 tons and has made important contributions to the Turkish economy ever since. Today, with a total amount of crude steel production exceeding three million tons, it is the largest integrated iron and steel factory and the sole producer of flat steel in the country. Erdemir produces hot and cold rolled coils, zinc, tin, and chromium plated steel. There are two blast furnaces in Erdemir. The blast furnace No. 1, Ayse, started operations in 1965. Having been modernized three times in the years 1971, 1977, and 1986, it has been re-lined (the renewal of refractory bricks) in the year 1998. The diameter of its reservoir is 8.99m with a working volume of 1505.0m{sup 3}. The daily production capacity is 3000 tons amounting to 1,065,000 tons annually tons. The blast furnace No. 2, Zubeyde, started its operations in 1978. It has been modernized twice in the years 1987 and 1995 and has been re-lined in October 2000. It is of top pressure type and has oxygen injection. The diameter of its reservoir is 9.70m with the working volume being 1707.7m{sup 3}. The daily production capacity is 4000 tons with the annual being 1,420,000 tons. The iron production process consumes 50% of the total energy and comprises a significant portion of total costs in the integrated steel works. Iron (Fe) production is made by the reduction of hematite (Fe{sub 2}O{sub 3}) and magnetite (Fe{sub 3}O{sub 4}) with coke in the blast furnace. This can be analyzed as two separate areas, namely the furnace and stoves. The necessary carbon and high temperature required by the reduction process makes the furnaces an energy balance center. In this study, the limits of the Blast Furnace No. 1 in Erdemir have been chosen as the control volume in which the stoves have not been included. By the identification of the energy sources that move in and out of the control volume, the energy output

  20. 宣钢高炉合理炉料结构熔滴试验%Rational burden structure by droplet test in Xuansteel blast furnace

    Institute of Scientific and Technical Information of China (English)

    2016-01-01

    对宣钢12种含钛高炉炉料的化学成分及熔滴性能测试结果进行综合分析,给出宣钢2号高炉(2500 m3)、3号高炉(2000 m3)、4号高炉(1800 m3)不同原料条件下最佳的炉料结构,并对3组炉料结构进行比较.分析认为,2号高炉熔滴性能最好的炉料结构为4号方案,S值最小为322 kPa·℃,3号高炉熔滴性能最好的炉料结构为5号方案,S值最小为786 kPa·℃,4号高炉熔滴性能最好的炉料结构为11号方案,S值最小为790 kPa·℃;3号、4号高炉使用的炉料碱度与2号高炉相比较高,这是造成3号、4号高炉炉料最大压差(Δpmax)值高的主要原因;2号高炉使用炉料的含铁品位较高,大于57%,且渣中的MgO质量分数较低,因此炉料在软熔滴落带渣量相对较少,渣的流动性较好,熔滴性能优于3号、4号高炉.%Experiments were carried out in the lab to analyze the chemical compositions of 12 kinds of titanium-contain-ing blast furnace burden and their droplet comprehensive performance of Xuan Steel in order to determine the best bur-den structure of Xuan Steel No.2 blast furnace (2500 m3), No.3 blast furnace (2000 m3) and No.4 blast furnace (1800 m3) under different conditions of raw materials, and the three groups of burden structure were compared. The re-sult showed that the best burden droplet performance was No.4 scheme for No.2 blast furnace and its S value was 322 kPa·℃. The best burden droplet performance was No.5 scheme for No.3 blast furnace and its S value was 786 kPa ·℃ and the best burden droplet performance was No.11 scheme for No.4 blast furnace and its S value was 790 kPa·℃. Compared with the No.2 blast furnace, the alkalinity of charge into the No.3 and No.4 blast furnace was higher which was the main reason for a higher maximum differential pressure(Δpmax)for No.3 and No.4 blast furnace. With high iron content in the charge and lower mass percent of MgO in the slag, the slag amount was relatively reduced in co

  1. CO2 sequestration utilizing basic-oxygen furnace slag: Controlling factors, reaction mechanisms and V-Cr concerns.

    Science.gov (United States)

    Su, Tung-Hsin; Yang, Huai-Jen; Shau, Yen-Hong; Takazawa, Eiichi; Lee, Yu-Chen

    2016-03-01

    Basic-oxygen furnace slag (BOF-slag) contains >35% CaO, a potential component for CO2 sequestration. In this study, slag-water-CO2 reaction experiments were conducted with the longest reaction duration extending to 96hr under high CO2 pressures of 100-300kg/cm(2) to optimize BOF-slag carbonation conditions, to address carbonation mechanisms, and to evaluate the extents of V and Cr release from slag carbonation. The slag carbonation degree generally reached the maximum values after 24hr slag-water-CO2 reaction and was controlled by slag particle size and reaction temperature. The maximum carbonation degree of 71% was produced from the experiment using fine slag of ≤0.5mm under 100°C and a CO2 pressure of 250kg/cm(2) with a water/slag ratio of 5. Vanadium release from the slag to water was significantly enhanced (generally >2 orders) by slag carbonation. In contrast, slag carbonation did not promote chromium release until the reaction duration exceeded 24hr. However, the water chromium content was generally at least an order lower than the vanadium concentration, which decreased when the reaction duration exceeded 24hr. Therefore, long reaction durations of 48-96hr are proposed to reduce environmental impacts while keeping high carbonation degrees. Mineral textures and water compositions indicated that Mg-wüstite, in addition to CaO-containing minerals, can also be carbonated. Consequently, the conventional expression that only considered carbonation of the CaO-containing minerals undervalued the CO2 sequestration capability of the BOF-slag by ~20%. Therefore, the BOF-slag is a better CO2 storage medium than that previously recognized.

  2. Effects of slag and fly ash in concrete in chloride environment

    NARCIS (Netherlands)

    Polder, R.B.

    2012-01-01

    This paper addresses experience from The Netherlands with blast furnace slag and fly ash in concrete in chloride contaminated environments, both from the field and the laboratory. Use of slag produced in The Netherlands started in the 1930s and CEM III/B LH HS, with typically 70% slag, became the do

  3. Reduction of costs of iron production by changing parameters of the mixed blast-furnace wind

    Directory of Open Access Journals (Sweden)

    J. Terpák

    2010-04-01

    Full Text Available The blast-furnace wind from hot-blast stoves is a significant factor of the blast furnace functioning. The technology was analyzed in which the hot wind from hot-blast stoves is not mixed with the cool wind to a constant wind temperature, but is blown directly into the blast furnace. However, it is necessary to compensate for the changes of the theoretical temperature of burning in blast furnace as a consequence of non-stabilized wind temperature, by changing composition of the wind. This can be done by adding different media into the wind with different results from the operational and economical viewpoints. Essentially, the following types of media are used in blast furnaces: steam, oxygen, substitution fuels, nitrogen, and waste gas.

  4. The Advancement in Intensified Smelting Technology of Baosteel Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    LinChengcheng; ZhangLonglai

    2005-01-01

    Baosteel always aims at becoming one of the most profitable enterprises in the world, enjoying international competence,benchmarking with the world advanced level, pursuing innovation sustainable development. Recent years, Baosteel Iron-making Department has caught the opportunity of increasing steel demand; conquering disadvantages such as changeable up-stream market, fuel and raw material's fight supplies and lower quality, etc. In our department, Major technical problems have been overcome, blast furnace intensified smelting technology improved, the cost of molten iron under control, blast fttmace long-life span control technology made breakthrough, and Baosteel's ironmaking capacity improved further.

  5. Slags in steel making; Kuonat teraeksen valmistuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Paeaetalo, M.; Karhu, P.; Jauhiainen, A.; Alamaeki, P.; Koski-Laine, S.; Ollila, J. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    At the first step of the project all stages of the steelmaking processes were viewed from the blast furnace to the continuous casting. Slag knowledge of each processes were collected into a guide, which is meant to help both production and research. At the same time the essential problems caused by slags in steelmaking were focused. At the second step the focus of this slag-project were transferred into the desulphurization, converter, ladle and tundish slags. Wide slag knowledge has been divided into smaller parts and applied versatile into the steelmaking process taking into account the metallurgical, economical and qualitative aspects. (orig.) SULA 2 Research Programme; 13 refs.

  6. Upgrading constructed wetlands phosphorus reduction from a dairy effluent using electric arc furnace steel slag filters.

    Science.gov (United States)

    Weber, D; Drizo, A; Twohig, E; Bird, S; Ross, D

    2007-01-01

    In 2003, a subsurface flow constructed wetlands (SSF-CW) system was built at the University of Vermont (UVM) Paul Miller Dairy Farm as an alternative nutrient management approach for treating barnyard runoff and milk parlour waste. Given the increasing problem of phosphorus (P) pollution in the Lake Champlain region, a slag based P-removal filter technology (PFT) was established (2004) at the CW with two objectives: (i) to test the filters' efficiency as an upgrade unit for improving P removal performance via SSF-CW (ii) to investigate the capacity of filters technology to remove P as a "stand alone" unit. Six individual filters (F1-F6) were filled with electric arc furnace (EAF) steel slag, each containing 112.5 kg of material with a pore volume of 21 L. F1-F4, fed with CW treated water, received approximately 2.17 g DRP kg(-1) EAF steel slag (0.25 kg DRP total) during the 259 day feeding period. F1-F4 retained 1.7 g DRP kg(-1) EAF steel slag, resulting in an average P removal efficiency of 75%. The addition of filters improved CW DRP removal efficiency by 74%. F5 and F6, fed non-treated water, received 1.9 g DRP kg(-1) EAF steel slag (0.22 kg DRP in total) and retained 1.5 g DRP kg(-1) resulting in a P removal efficiency of 72%. The establishment of the EAF slag based PFT is the first in-field evaluation of this technology to reduce P from dairy farm effluent in Vermont.

  7. The effect of blast furnace coke quality on the possibility of its use

    Directory of Open Access Journals (Sweden)

    A. Konstanciak

    2013-04-01

    Full Text Available In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  8. Coke Reactivity in Simulated Blast Furnace Shaft Conditions

    Science.gov (United States)

    Haapakangas, Juho; Suopajärvi, Hannu; Iljana, Mikko; Kemppainen, Antti; Mattila, Olli; Heikkinen, Eetu-Pekka; Samuelsson, Caisa; Fabritius, Timo

    2016-08-01

    Despite the fact that H2 and H2O are always present in the gas atmosphere of a blast furnace shaft, their role in the solution-loss reactions of coke has not been thoroughly examined. This study focuses on how H2 and H2O affect the reaction behavior and whether a strong correlation can be found between reactivity in the conditions of the CRI test (Coke Reactivity Index) and various simulated blast furnace shaft gas atmospheres. Partial replacement of CO/CO2 with H2/H2O was found to significantly increase the reactivity of all seven coke grades at 1373 K (1100 °C). H2 and H2O, however, did not have a significant effect on the threshold temperature of gasification. The reactivity increasing effect was found to be temperature dependent and clearly at its highest at 1373 K (1100 °C). Mathematical models were used to calculate activation energies for the gasification, which were notably lower for H2O gasification compared to CO2 indicating the higher reactivity of H2O. The reactivity results in gas atmospheres with CO2 as the sole gasifying component did not directly correlate with reactivity results in gases also including H2O, which suggests that the widely used CRI test is not entirely accurate for estimating coke reactivity in the blast furnace.

  9. The efficiency of quartz addition on electric arc furnace (EAF) carbon steel slag stability.

    Science.gov (United States)

    Mombelli, D; Mapelli, C; Barella, S; Gruttadauria, A; Le Saout, G; Garcia-Diaz, E

    2014-08-30

    Electric arc furnace slag (EAF) has the potential to be re-utilized as an alternative to stone material, however, only if it remains chemically stable on contact with water. The presence of hydraulic phases such as larnite (2CaO SiO2) could cause dangerous elements to be released into the environment, i.e. Ba, V, Cr. Chemical treatment appears to be the only way to guarantee a completely stable structure, especially for long-term applications. This study presents the efficiency of silica addition during the deslagging period. Microstructural characterization of modified slag was performed by SEM and XRD analysis. Elution tests were performed according to the EN 12457-2 standard, with the addition of silica and without, and the obtained results were compared. These results demonstrate the efficiency of the inertization process: the added silica induces the formation of gehlenite, which, even in caustic environments, does not exhibit hydraulic behaviour.

  10. Minimization of Blast furnace Fuel Rate by Optimizing Burden and Gas Distribution

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Chenn Zhou

    2012-08-15

    The goal of the research is to improve the competitive edge of steel mills by using the advanced CFD technology to optimize the gas and burden distributions inside a blast furnace for achieving the best gas utilization. A state-of-the-art 3-D CFD model has been developed for simulating the gas distribution inside a blast furnace at given burden conditions, burden distribution and blast parameters. The comprehensive 3-D CFD model has been validated by plant measurement data from an actual blast furnace. Validation of the sub-models is also achieved. The user friendly software package named Blast Furnace Shaft Simulator (BFSS) has been developed to simulate the blast furnace shaft process. The research has significant benefits to the steel industry with high productivity, low energy consumption, and improved environment.

  11. [Phosphorus adsorption and regeneration of electric arc furnace steel slag as wetland medium].

    Science.gov (United States)

    Zhai, Li-hua; He, Lian-sheng; Xi, Bei-dou; Chen, Yue; Meng, Rui; Huo, Shou-liang; Liu, Hong-liang

    2008-12-01

    The long-term phosphorus (P) adsorption and retention capacities of electric arc furnace (EAF) steel slag materials derived from one batch and a 278-d column experiments with a synthetic P solution were compared. The investigations of the regeneration of the P adsorption capacity by water level decrease was conducted. It was revealed column experiment on a long-term basis can determine P saturation of EAF accurately. And the results can be used for realistic estimations of constructed wetland systems (CWS) longevity. EAF slag showed a high afinity for P, reaching a saturation value of 1.65 g/kg. Regeneration experiment of the P adsorbing capacity by this material showed that, after 4 weeks of water level decrease, EAF steel slag was able to increase its initial P adsorption capacity to 2.65 g/kg. A sequential P fractionation experiment was performed to quantify the proportion of P bound to mineral compounds in EAF. From the most loosely bound to the most strongly bound P fraction, P1 was associated with resin extractable (13%), Fe extractable (0.5 mol/L Na2CO3, 39%), Al extractable (0.1 mol/L NaOH, 21%), Ca extractable (1 mol/L HCl, 13%), and Ca in a stable residual pool (concentrated hot HCl, 14%). X-ray fluorescence analyses of EAF steel slag chemical composition revealed that the continuous application of a P solution resulted in 300% and 170% increases in K2O and P2O5, respectively. Al2O3 and FeO increased by 8%, while the portion of CaO remained unchanged. The investigated properties (P retention potential, regeneration of P adsorption, P fractionation) provide useful data about the suitability of slag material as a media for longterm P removal and dry-wet operation can improve P retention capacity of EAF to prolong the longevity of full-scale CWS.

  12. Formation mechanism of the protective layer in a blast furnace hearth

    Science.gov (United States)

    Jiao, Ke-xin; Zhang, Jian-liang; Liu, Zheng-jian; Xu, Meng; Liu, Feng

    2015-10-01

    A variety of techniques, such as chemical analysis, scanning electron microscopy-energy dispersive spectroscopy, and X-ray diffraction, were applied to characterize the adhesion protective layer formed below the blast furnace taphole level when a certain amount of titanium- bearing burden was used. Samples of the protective layer were extracted to identify the chemical composition, phase assemblage, and distribution. Furthermore, the formation mechanism of the protective layer was determined after clarifying the source of each component. Finally, a technical strategy was proposed for achieving a stable protective layer in the hearth. The results show that the protective layer mainly exists in a bilayer form in the sidewall, namely, a titanium-bearing layer and a graphite layer. Both the layers contain the slag phase whose major crystalline phase is magnesium melilite (Ca2MgSi2O7) and the main source of the slag phase is coke ash. It is clearly determined that solid particles such as graphite, Ti(C,N) and MgAl2O4 play an important role in the formation of the protective layer, and the key factor for promoting the formation of a stable protective layer is reasonable control of the evolution behavior of coke.

  13. Formation mechanism of the protective layer in a blast furnace hearth

    Institute of Scientific and Technical Information of China (English)

    Ke-xin Jiao; Jian-liang Zhang; Zheng-jian Liu; Meng Xu; Feng Liu

    2015-01-01

    A variety of techniques, such as chemical analysis, scanning electron microscopy?energy dispersive spectroscopy, and X-ray dif-fraction, were applied to characterize the adhesion protective layer formed below the blast furnace taphole level when a certain amount of ti-tanium-bearing burden was used. Samples of the protective layer were extracted to identify the chemical composition, phase assemblage, and distribution. Furthermore, the formation mechanism of the protective layer was determined after clarifying the source of each component. Finally, a technical strategy was proposed for achieving a stable protective layer in the hearth. The results show that the protective layer mainly exists in a bilayer form in the sidewall, namely, a titanium-bearing layer and a graphite layer. Both the layers contain the slag phase whose major crystalline phase is magnesium melilite (Ca2MgSi2O7) and the main source of the slag phase is coke ash. It is clearly determined that solid particles such as graphite, Ti(C,N) and MgAl2O4 play an important role in the formation of the protective layer, and the key factor for promoting the formation of a stable protective layer is reasonable control of the evolution behavior of coke.

  14. Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

    Science.gov (United States)

    Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

    2014-12-01

    Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant.

  15. Low-NO/SUB/x combustion of coal by vertical cyclone furnace (II): slag tap combustion experiments

    Energy Technology Data Exchange (ETDEWEB)

    Ichikawa, M.; Kusakabe, T.; Matsumoto, T.; Miyajima, K.; Yamazaki, M.

    1983-01-01

    Slag tap combustion of coal was investigated in the hope of developing a method of low-NOx, low-dust combustion. Miike coal (heating value 7000 kcal/kg) was combusted with air preheated to approximately 650 C in the same experimental vertical cyclone furnace as that used in the previous study. The furnace temperature rose to 1510-1740 C and trouble-free slag tap combustion was achieved. The concentration of NO in the flue gas fell sharply with decreasing excess air ratio in the primary combustion chamber. 2 references.

  16. Modelling of turbulent combustion in the blast furnace raceway

    Energy Technology Data Exchange (ETDEWEB)

    Karvinen, R.; Maekiranta, R. [Tampere Univ. (Finland). Energy and Process Engineering

    1996-12-31

    The phenomena concerning coke-gas -suspension and simultaneous combustion of solid coke particles and residual fuel oil in a blast furnace raceway are modelled. The flow field of suspension is predicted by using the two fluid model, which is based on the Eulerian method, in the Phoenics code. The standard k-e -model of turbulence is used. Pyrolysis of oil droplets is calculated with the own coded subroutine, which is based on the Lagrangian approach. Gas phase reaction rate is assumed to be controlled by chemical kinetics. Radiative heat transfer is calculated by using the six-flux method. Heterogenous surface reactions are used for the coke particles. Calculations without coke combustion show that due to a poor mixing in the hot blast, pyrolysis gases of residual fuel oil have not time enough to react with oxygen. It is obvious that if combustion of coke particles is taken into account, the oxygen content in the blast decreases to such a level, that unburnt pyrolysis gases can flow out of the raceway causing problems. The distribution of coke void fraction has been succeeded to predict in the raceway domain. Coke particles fall from the upper part of the raceway to the hot blast forming locally high concentrations, which affect very strongly the oxygen distribution of the hot blast. (orig.) SULA 2 Research Programme; 10 refs.

  17. [Atmospheric pollution and chronic respiratory diseases in the blast-furnace areas of iron-works].

    Science.gov (United States)

    Zannini, D; Valente, T; Rotunno, R; Giusto, R

    1977-01-01

    An epidemiologic research together with a study on the environmental pollution were carried out in order to evaluate the risk of chronic respiratory diseases of blast furnace workers. The environment study was performed mainly using personal samplers given to workers with different jobs. Observations on 222 work shifts have shown that the total dust concentration to which cast workmen, maintenance men and blast furnace service men were exposed, marginally exceed the TLV values. Furthermore the level of respirable dusts for blast furnace service men was found slightly excessive. The average SO2 concentration was largely below the TLV values. However this gas could be found in excess for very short periods during the work. The epidemiologic study, conducted on a cohort of blast furnace area workers against a control group cohort, indicated a moderate prevalence of pneumoconiosis and chronic bronchitis amongst blast furnaces workers. The clinic and radiological pictures do not seem to go beyond the initial stages.

  18. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    Energy Technology Data Exchange (ETDEWEB)

    Liapis, Ioannis, E-mail: iliapis@sidenor.vionet.gr [AEIFOROS SA, 12th km Thessaloniki-Veroia Rd, PO Box 59, 57008 Ionia, Thessaloniki (Greece); Papayianni, Ioanna [Laboratory of Building Materials, Department of Civil Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece)

    2015-02-11

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO{sub 2}/CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  19. Torrefied biomasses in a drop tube furnace to evaluate their utility in blast furnaces.

    Science.gov (United States)

    Chen, Wei-Hsin; Du, Shan-Wen; Tsai, Chien-Hsiung; Wang, Zhen-Yu

    2012-05-01

    Torrefaction and burning characteristics of bamboo, oil palm, rice husk, bagasse, and Madagascar almond were studied and compared with a high-volatile bituminous coal using a drop tube furnace to evaluate the potential of biomass consumed in blast furnaces. Torrefaction at 250 and 300°C for 1h duration was carried out. Analysis using the ash tracer method indicated that the extent of atomic carbon reduction in the biomasses was less than that of atomic hydrogen and oxygen. Torrefaction also lowered the sulfur content in bamboo and oil palm over 33%. An examination of the R-factor and burnout of the samples suggests that more volatiles were released and a higher burnout was achieved with raw and torrefied biomasses at 250°C than at 300°C; however, torrefaction at 300°C is a feasible operating condition to transform biomass into a solid fuel resembling a high-volatile bituminous coal used for blast furnaces.

  20. Effect of TiO2 and CaF2 on the Microstructure and High-Temperature Viscosity of Parent Glass from Blast Furnace Slag%TiO2和CaF2对高炉渣基础玻璃微观结构和高温粘度的影响

    Institute of Scientific and Technical Information of China (English)

    谢春帅; 贵永亮; 王亚文; 宋春燕; 胡宾生

    2016-01-01

    以高炉渣为主要原料,添加适当的SiO2、Al2O3、MgO、ZnO、K2CO3、Na2CO3、TiO2、CaF2等化学试剂作为辅助材料,采用熔融法制备了高炉渣基础玻璃。通过拉曼光谱和熔体物性测定仪分析了TiO2和CaF2对高炉渣基础玻璃微观结构和高温粘度的影响。结果显示随着TiO2含量的增加,Si4+逐步被Ti4+取代,使非桥氧数目增加,拉曼峰向低波数移动。CaF2中的F-取代硅氧四面体中的O2-,硅氧四面体断裂,使拉曼峰降低。TiO2和CaF2均能降低基础玻璃高温粘度,有利于基础玻璃的熔制,同时增加了基础玻璃对热的不稳定性,有利于基础玻璃的形核析晶形成微晶玻璃。%Parent glass was prepared successfully by the method of melting, using blast furnace slag as main source of raw materials, and SiO2, Al2O3, MgO, ZnO, K2CO3, Na2CO3, TiO2 and CaF2 as auxiliary materials. The microstructure and high-temperature viscosity of parent glass were investigated by the Raman spectra and high-temperature melt properties tester. The results showed that with the increase of TiO2 content in parent glass more Si4+was replaced by Ti4+, which led to an increased amount of non-bridging oxygen and the movement of the Raman peaks to lower wave number. F-tended to occupy the place of O2-in parent glass with the increasing of CaF2 content. As a result, silicon oxygen tetrahedron fractured and the intensity of the Raman spectra lowered. The presence of TiO2 and CaF2 was beneifcial for the homogeneity of parent glass due to the decreasing of the viscosity of liquid glass, but it also increased the thermal instability of parent glass, which was helpful for nucleation and crystallization of glass ceramics.

  1. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    Science.gov (United States)

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  2. A Laboratory Study of the Treatability of Synthetic Stormwater Under Varying Conditions Using Electric Arc Furnace Steel Slag

    Directory of Open Access Journals (Sweden)

    Nnaemeka C. Okochi

    2012-03-01

    Full Text Available The investigation of electric arc furnace (EAF steel slag as a viable add-on technology to existing stormwater systems for the removal of dissolved phosphorus (P was extended to explore the effects of varying environmental and treatment system conditions. Parameters such as stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were varied. Observations relating to the method of P removal via EAF slag were also carefully considered to explain removal mechanisms involved. Results demonstrated that, although physisorption contributed to P reduction, it was not the key P removal mechanism. Instead, precipitation was observed to be a key removal pathway as evidenced by the correlation between the loss of iron (Fe from slag and the amount of P removed from solution. The reduced removal of P by slag in a copper-dominant stormwater solution was attributed to the formation of a stable complex formed by the interaction of copper with the slag via the ion-exchange surface model. The stability of this complex inhibits the loss of Fe from the EAF slag and, consequently, P removal by means of precipitation. In terms of the effect of changing environmental and treatment system conditions on the P removal process, stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were found to significantly influence the effectiveness of EAF slag in removing P from a given stormwater system. It was also established that a number of combinations of these factors influence P uptake differently.

  3. Simulation for the powder movement and accumulation in the lower part of blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Takashi [Mineral Resources Research Center, Nippon Steel Technoresearch, Futtsu-shi Chiba (Japan)

    1997-12-31

    The behavior of unburnt char and coke powder in the blast furnace becomes material for discussion with the increase in injection rate of pulverized coal into the blast furnace. An analysis was made as to the simulation of powder accumulation at the deadman and dripping zone of blast furnace by using a powder/gas two-phases flow experimental data. When an excessive powder has penetrated at a low gas velocity, it brings an increment in holdup and the controlling factors are powder/gas ratio and gas velocity. An empirical formula used for estimating the powder hold-up in the blast furnace internal conditions has proposed based on similarity. The controlling {pi} numbers are Floude number, powder/gas ratio and particle diameter ratio of powder/lump. This empirical formular was connected with Blast Furnace Total Model `BRIGHT` for the simulation of powder amount distribution in the lower part of blast furnace. When Powder diameter Dk exceeds 100 {mu} and gas velocity becomes lower than 0.7m/s at PC1OOkg/T, the powder tends to accumulate in the deadman. These results was available for the decision of optimum blast conditions and optimum powder diameter in the high amount of pulverized coal injection to the blast furnace. (author) 10 refs.

  4. Injection of heavy fuel oil into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Paloposki, T. [Helsinki Univ. of Technology, Otaniemi (Finland); Hakala, J.; Mannila, P.; Laukkanen, J. [Oulu Univ. (Finland)

    1996-12-31

    This study deals with the injection and combustion of heavy fuel oil in blast furnaces. The injection of the oil was studied experimentally in a small-scale test rig. The combustion of the oil was analysed with a commercial computer program for flow and combustion simulations. Results from computer simulations show that the combustion of the oil can be improved by decreasing the size of the oil drops and by enhancing the mixing between the oil drops and the hot blast. The devolatilization rate of the oil mainly depends on the size of the oil drops. The combustion rate of the volatiles mainly depends on the effectiveness of turbulent mixing with combustion air. Methods to decrease the size of the oil drops were sought in the experimental part of the study. Experimental results show that the size of the oil drops increases with increasing mass flow rate of the oil and decreases with increasing velocity of the hot blast. Methods to improve the mixing between the oil drops and the hot blast are suggested but have not yet been experimentally tested. (author) (4 refs.)

  5. Steelmaking slag beneficiation by magnetic separator and impacts on sinter quality

    Directory of Open Access Journals (Sweden)

    Bölükbaşı Ö.S.

    2014-01-01

    Full Text Available Basic oxygen furnaces (BOF slag is the main problem at all iron and steel factories. About more than 6 million tons/year of BOF slag has been accumulated from the waste stockyards in Turkey. Dumps slags can be revaluated by a processing technology which makes it possible to obtain products that meet the requirements of sintering and blast furnace production. The slags with particle size of -10 mm were enriched by the magnetic separator resulting and increase in Fe grade from 18% to 33%. The use of BOF slag in sinter blend provided additional Mn, CaO, MgO and introduced a good solution to environmental problems.

  6. Evaluation of Scheme Design of Blast Furnace Based on Artificial Neural Network

    Institute of Scientific and Technical Information of China (English)

    TANG Hong; LI Jing-min; YAO Bi-qiang; LIAO Hong-fu; YAO Jin

    2008-01-01

    Blast furnace scheme design is very important, since it directly affects the performance, cost and configuration of the blast furnace. An evaluation approach to furnace scheme design was brought forward based on artificial neural network. Ten independent parameters which determined a scheme design were proposed. The improved threelayer BP network algorithm was used to build the evaluation model in which the 10 independent parameters were taken as input evaluation indexes and the degree to which the scheme design satisfies the requirements of the blast furnace as output. It was trained by the existing samples of the scheme design and the experts' experience, and then tested by the other samples so as to develop the evaluation model. As an example, it is found that a good scheme design of blast furnace can be chosen by using the evaluation model proposed.

  7. Practice for Extending Blast Furnace Campaign Life at Wuhan Iron and Steel Corporation

    Institute of Scientific and Technical Information of China (English)

    ZHANG Shou-rong

    2006-01-01

    One of the problems encountered in 60's to 80's of 20th century in China's steel industry was short life of blast furnace shaft as well as the excessive erosion of blast furnace hearth. A series of research work was carried out in order to extend blast furnace campaign life. The concept of research and development was integrated in the construction of BF (blast furnace) No.5 at WISCO (Wuhan Iron and Steel Corporation), and in October, 1991, the BF No.5 was blown in. The blast furnace has worked smoothly for more than 15 years without any medium repair even guniting. It is expected that the campaign life of BF No.5 would be longer than 16 years with a production over 11 000 t per unit inner volume (m3). A new blast furnace with an inner volume of 3 400 m3 is under construction, and is designed with a campaign life of 20 years without any medium repair. The campaign life of blast furnaces in China has been extended in recent years.

  8. Analysis of arc emission spectra of stainless steel electric arc furnace slag affected by fluctuating arc voltage.

    Science.gov (United States)

    Aula, Matti; Mäkinen, Ari; Fabritius, Timo

    2014-01-01

    Control of chromium oxidation in the electric arc furnace (EAF) is a significant problem in stainless steel production due to variations of the chemical compositions in the EAF charge. One potential method to control chromium oxidation is to analyze the emission spectrum of the electric arc in order to find indicators of rising chromium content in slag. The purpose of this study was to determine if slag composition can be gained by utilizing electric arc emission spectra in the laboratory environment, despite electric arc voltage fluctuations and varying slag composition. The purpose of inducing voltage fluctuation was to simulate changes in the industrial EAF process. The slag samples were obtained from Outokumpu Stainless Oy Tornio Works, and three different arc currents were used. The correlation analysis showed that the emission spectra offer numerous peak ratios with high correlations to the X-ray fluorescence-measured slag CrO(x)/FeO(x) and MnO/SiO2 ratios. These ratios are useful in determining if the reduction agents have been depleted in the EAF. The results suggest that analysis of laboratory-scale electric arc emission spectra is suitable for indicating the high CrO(x) or MnO content of the slag despite the arc fluctuations. Reliable analysis of other slag components was not successful.

  9. Reseach on the Protective Device of Air Distributing in Blast Furnace Blower System%高炉拨风保护装置的研究

    Institute of Scientific and Technical Information of China (English)

    方声丑

    2013-01-01

      本文针对杭钢高炉供风的实际情况,研究并开发了防灌渣自动拨风保护装置系统,该系统基本能满足高炉对生产运行安全的需求。%  In this paper ,according to the Hangzhou Iron&Steel Group Compny blast furnace air supply, research and development of a system, the system is carried out to achieve automatical y dial wind and prevent tuyere slag irrigation .The system can meet the basic demand for the safe operation of the production of blast furnace.

  10. Influence of blast furnace gas flow speed on dust deposition characteristics in butterfly valve region

    Directory of Open Access Journals (Sweden)

    Lixin WANG

    2016-02-01

    Full Text Available The blast furnace gas contains plenty of dust, which deposits easily on the bottom of seat sealing surface of the tri-eccentric butterfly valve in the pipeline, causing stuck and damage to the valve plate, thereby affects the production of the blast furnace and brings great economic loss. To derive the influence mechanism of effects of the blast furnace gas flow speed within the pipeline on the dust deposition laws in the butterfly valve region, a 3D model of the butterfly valve and its regional flow field is built with Pro/E software. Based on FLUENT module of ANSYS Workbench, along with standard k-ε turbulence model and DPM model, simulation analysis of moving trajectories of dust particles in butterfly valve region under 3 blast furnace gas flow speeds is conducted. Results show that the deposition mass of dust particles decreases firstly, then increases with the enlargement of valve plate opening angle under the blast furnace gas flow speed of 8 m/s, while decreases with the enlargement of valve plate opening under the blast furnace gas flow speeds of 12 m/s and 16 m/s. In the case of the valve plate opening angle of 15°, the deposition rate of dust particles increases with the growing of blast furnace gas flow speed, while decreases with the growing of blast furnace gas flow speed under the cases of valve plate opening angle of 45° and 75°. The research results provide a theoretical reference for the development of automatic dust removal system in the butterfly valve region of the blast furnace gas pipeline.

  11. Corrosion Mechanism of Ladle Furnace Refining Slag to Fired MgO-CaO Bricks

    Institute of Scientific and Technical Information of China (English)

    ZHU Boquan; FANG Binxiang; ZHANG Wenjie; LI Xiangcheng; WAN Hongbo

    2010-01-01

    Corrosion effect of ladle furnace(LF)refining slag on fired MgO-CaO bricks with about 34% CaO was studied by static crucible method,and corrosion mechanism was analyzed by techniques of scan electron micrograph,energy dispersive spectrometer,and X-ray dif-fraction.The results show that: MgO-CaO bricks exhibit excellent corrosion resistance but poor penetration in reaction zone results in volume expansion forming MgO-CaO bricks increases liquid phases which accelerates corrosion of the bricks; a protective layer of 2CaO·SiO2 formed on reaction interface prevents penetration of C2F to the bricks.

  12. Pulverized coal burnout in blast furnace simulated by a drop tube furnace

    Energy Technology Data Exchange (ETDEWEB)

    Du, Shan-Wen [Steel and Aluminum Research and Development Department, China Steel Corporation, Kaohsiung 812 (China); Chen, Wei-Hsin [Department of Greenergy, National University of Tainan, Tainan 700 (China); Lucas, John A. [School of Engineering of the University of Newcastle, Callaghan, NSW 2308 (Australia)

    2010-02-15

    Reactions of pulverized coal injection (PCI) in a blast furnace were simulated using a drop tube furnace (DTF) to investigate the burnout behavior of a number of coals and coal blends. For the coals with the fuel ratio ranging from 1.36 to 6.22, the experimental results indicated that the burnout increased with decreasing the fuel ratio, except for certain coals departing from the general trend. One of the coals with the fuel ratio of 6.22 has shown its merit in combustion, implying that the blending ratio of the coal in PCI operation can be raised for a higher coke replacement ratio. The experiments also suggested that increasing blast temperature was an efficient countermeasure for promoting the combustibility of the injected coals. Higher fuel burnout could be achieved when the particle size of coal was reduced from 60-100 to 100-200 mesh. However, once the size of the tested coals was in the range of 200 and 325 mesh, the burnout could not be improved further, resulting from the agglomeration of fine particles. Considering coal blend reactions, the blending ratio of coals in PCI may be adjusted by the individual coal burnout rather than by the fuel ratio. (author)

  13. Influence of blast furnace gas flow speed on dust deposition characteristics in butterfly valve region

    OpenAIRE

    Wang, Lixin; Wang, Bin; Fengshan HUANG

    2016-01-01

    The blast furnace gas contains plenty of dust, which deposits easily on the bottom of seat sealing surface of the tri-eccentric butterfly valve in the pipeline, causing stuck and damage to the valve plate, thereby affects the production of the blast furnace and brings great economic loss. To derive the influence mechanism of effects of the blast furnace gas flow speed within the pipeline on the dust deposition laws in the butterfly valve region, a 3D model of the butterfly valve and its regio...

  14. Numerical Simulation of Innovative Operation of Blast Furnace Based on Multi-Fluid Model

    Institute of Scientific and Technical Information of China (English)

    CHU Man-sheng; YANG Xue-feng; SHEN Feng-man; YAGI Jun-ichiro; NOGAMI Hiroshi

    2006-01-01

    A multi-fluid blast furnace model was simply introduced and was used to simulate several innovative iron-making operations. The simulation results show that injecting hydrogen bearing materials, especially injecting natural gas and plastics, the hydrogen reduction is enhanced, and the furnace performance is improved simultaneously. Total heat input shows obvious decrease due to the decrease of heat consumption in direct reduction, solution loss and silicon transfer reactions. If carbon composite agglomerates are charged into the furnace, the temperature of thermal reserve zone will obviously decrease, and the reduction of iron-bearing burden materials will be retarded. However, the efficiency of blast furnace is improved just due to the decrease in heat requirements for solution loss, sinter reduction, and silicon transfer reactions, and less heat loss through top gas and furnace wall. Finally, the model is used to investigate the performance of blast furnace under the condition of top gas recycling together with plastics injection, cold oxygen blasting and carbon composite agglomerate charging. The lower furnace temperature, extremely accelerated reduction rate, drastically decreased CO2 emission and remarkably enhanced heat efficiency were obtained by using the innovative operations, and the blast furnace operation with superhigh efficiency can be realized.

  15. Effect of incorporation of fly ash and granulated blast furnace in the electrochemical behavior of concretes of commercial cement; Efecto de la incorporacion de ceniza volante y escoria de horno alto en el comportamiento electroquimico de concretos de cemento comercial

    Energy Technology Data Exchange (ETDEWEB)

    Gutierrez-Junco, O. J.; Pineda-Triana, Y.; Vera-Lopez, E.

    2015-07-01

    This paper presents the findings of the research properties evaluation pastes of commercial cement (CPC), mixed with fly ash (FA) and granulated blast furnace slag (GBFS). Initially, the sample of 30 combinations were evaluated in terms of compressive strength to establish the optimal proportions from raw material. After that, four optimized blends were characterized during the setting and hardening process. Electrochemical tests were performed on concrete cylinders samples prepared with cementitious materials and a structural steel rod placed in the center of the specimen. With the objective to evaluate the performance before corrosion, thermodynamic and kinetic aspects were taken into consideration. The findings showed that commercial cements blended with fly ash and blast furnace slag as the ones used in this research presents a decreased behavior in mechanical and corrosion strength regarding to CPC. (Author)

  16. Recycling of blast furnace sludge by briquetting with starch binder: Waste gas from thermal treatment utilizable as a fuel.

    Science.gov (United States)

    Drobíková, Klára; Plachá, Daniela; Motyka, Oldřich; Gabor, Roman; Kutláková, Kateřina Mamulová; Vallová, Silvie; Seidlerová, Jana

    2016-02-01

    Steel plants generate significant amounts of wastes such as sludge, slag, and dust. Blast furnace sludge is a fine-grained waste characterized as hazardous and affecting the environment negatively. Briquetting is one of the possible ways of recycling of this waste while the formed briquettes serve as a feed material to the blast furnace. Several binders, both organic and inorganic, had been assessed, however, only the solid product had been analysed. The aim of this study was to assess the possibilities of briquetting using commonly available laundry starch as a binder while evaluating the possible utilization of the waste gas originating from the thermal treatment of the briquettes. Briquettes (100g) were formed with the admixture of starch (UNIPRET) and their mechanical properties were analysed. Consequently, they were subjected to thermal treatment of 900, 1000 and 1100°C with retention period of 40min during which was the waste gas collected and its content analysed using gas chromatography. Dependency of the concentration of the compounds forming the waste gas on the temperature used was determined using Principal component analysis (PCA) and correlation matrix. Starch was found to be a very good binder and reduction agent, it was confirmed that metallic iron was formed during the thermal treatment. Approximately 20l of waste gas was obtained from the treatment of one briquette; main compounds were methane and hydrogen rendering the waste gas utilizable as a fuel while the greatest yield was during the lowest temperatures. Preparation of blast furnace sludge briquettes using starch as a binder and their thermal treatment represents a suitable method for recycling of this type of metallurgical waste. Moreover, the composition of the resulting gas is favourable for its use as a fuel.

  17. Coal-oil mixture combustion program: injection into a blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jansto, S.G.; Mertdogan, A.; Marlin, L.A.; Beaucaire, V.D.

    1982-04-30

    A chemically stabilized coal-oil mixture (COM) was made and used as an auxiliary fuel in a blast furnace for 44 days. Approximately 485,000 gallons of COM were produced at an on-site COM plant. Composition was 47.9% coal, 47.6% No. 6 oil, 4.0% water, and 0.5% emulsifier. Average injection rates were 3.8 to 13.0 gpm during different periods of the trial. Coal handling equipment, mixing and processing equipment, pumps, piping, fuel lances, and instrumentation are discussed. The blast furnace performance during the trial is compared to a Base Period of injecting No. 6 oil. Blast furnace performance was satisfactory, with one pound of COM replacing one pound of coke or 0.8 pound of No. 6 oil. The production of COM and its usage in a blast furnace is economical and feasible.

  18. Sorption and desorption of iron-cyanide complexes in deposited blast furnace sludge.

    Science.gov (United States)

    Rennert, Thilo; Mansfeldt, Tim

    2002-11-01

    Blast furnace sludge is a waste originating from pig iron production and contains small amounts of iron-cyanide complexes. Leaching of iron-cyanide complexes from deposited blast furnace sludge into the ground water seems to be possible in principle. We investigated the sorption of the iron-cyanide complexes ferrocyanide, [FeII(CN)6](4-), and ferricyanide, [FeIII(CN)6](3-), in 22 samples of deposited blast furnace sludge in batch experiments. Subsequently, desorption of iron-cyanide complexes was investigated using 1 M NaCl. Sorption in five samples was evaluated with Langmuir isotherms. The blast furnace sludge samples were neutral to slightly alkaline (pH 7.6-9) and consisted of X-ray amorphous compounds and crystalline Fe oxides primarily. X-ray amorphous compounds are assumed to comprise coke-bound C and amorphous Fe, Zn, and Al oxides. The experiments that were evaluated with Langmuir isotherms indicated that the extent of ferricyanide sorption was higher than that of ferrocyanide sorption. Saturation of blast furnace sludge with iron-cyanide complexes was achieved. Sorption of iron-cyanide complexes in 22 blast furnace sludge samples at one initial concentration showed that 12 samples sorbed more ferrocyanide than ferricyanide. The extent of sorption largely differed between 0.07 and 2.76 Micromol [Fe(CN)6] m(-2) and was governed by coke-bound C. Ferricyanide sorption was negatively influenced by crystalline Fe oxides additionally. Only small amounts of iron-cyanide complexes sorbed in blast furnace sludge were desorbed by 1 M NaCl (ferrocyanide, 3.2%; ferricyanide, 1.1%, given as median). This indicated strong interactions of iron-cyanide complexes in blast furnace sludge. The mobility of iron-cyanide complexes in deposited blast furnace sludge and consequently contamination of the seepage and ground water was designated as low, because (i) deposited blast furnace sludge is able to sorb iron-cyanide complexes strongly, (ii) the solubility of the iron

  19. Enriching blast furnace gas by removing carbon dioxide.

    Science.gov (United States)

    Zhang, Chongmin; Sun, Zhimin; Chen, Shuwen; Wang, Baohai

    2013-12-01

    Blast furnace gas (BF gas) produced in the iron making process is an essential energy resource for a steel making work. As compared with coke oven gas, the caloric value of BF gas is too low to be used alone as fuel in hot stove because of its high concentrations of carbon dioxide and nitrogen. If the carbon dioxide in BF gas could be captured efficiently, it would meet the increasing need of high caloric BF gas, and develop methods to reusing and/or recycling the separated carbon dioxide further. Focused on this, investigations were done with simple evaluation on possible methods of removing carbon dioxide from BF gas and basic experiments on carbon dioxide capture by chemical absorption. The experimental results showed that in 100 minutes, the maximum absorbed doses of carbon dioxide reached 20 g/100 g with ionic liquid as absorbent.

  20. Nuclear techniques for the inspection of blast furnaces

    Science.gov (United States)

    Schweitzer, J. S.; Lanza, R. C.

    1999-06-01

    Carbon hearth wall failures in blast furnaces create safety risks and require a large expense to repair. To avoid failures they are replaced early, incurring costs in wasted hearth wall use. Two non-invasive measurements provide realtime analysis of wall integrity. The two major failure modes are erosion of carbon thickness and iron-filled cracks in the bricks. Measurements of backscattered gamma-ray spectra and thermal neutron decay rate can identify both phenomena. Gamma-ray spectra from a compact Linac beam primarily respond to average carbon thickness. Neutron decay time, using a pulsed neutron source, is sensitive to iron in the carbon volume. Each measurement is sensitive to the other failure made, but the combination permits each phenomenon to be resolved. These techniques can detect a high atomic number and thermal neutron absorption cross section material behind one of low atomic number and thermal neutron absorption cross section.

  1. New Type Regulating Valve Applied in Cooling System of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    HE Sheng-ping; ZOU De-yu; XU Gang; LU De-chang

    2004-01-01

    A new type regulating valve with the cooling mode of constant temperature difference water supply, temperature difference self-operated regulating valve, was introduced into blast furnace cooling system to overcome shortcomings of the cooling mode of constant flow rate water supply. The results show that the temperature difference between inlet and outlet water of cooling wall can be decreased greatly and steadily, and the water supply for blast furnace cooling can be reduced considerably.

  2. Radiant Image Simulation of Pulverized Coal Combustion in Blast Furnace Raceway

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The relationship between two-dimensional radiant image and three-dimensional radiant energy in blast furnace raceway was studied by numerical simulation of combustion process. Taking radiant image as radiant boundary for numerical simulation of combustion process, the uneven radiation parameter can be calculated. A method to examine three-dimensional temperature distribution in blast furnace raceway was put forward by radiant image processing. The numeral temperature field matching the real combustion can be obtained by proposed numeric image processing technique.

  3. 酒钢高炉风口破损治理实践%Troubleshooting of Tuyere Damage in JISCO Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    刘玉香; 刘发旭; 杨玉成

    2015-01-01

    The cause of the tuyere damage of JISCO blast furnace is analyzed in the paper, and by the measures of impro-ving the molten slag iron physical heat, controlling the alkalis load and coal ration, the tuyere damage is effectively con-trolled.%对酒钢高炉风口破损原因进行了分析,通过采取提高渣铁水物理热、控制碱负荷、控制煤比等措施,风口破损得到了有效治理。

  4. Nodal wear model: corrosion in carbon blast furnace hearths

    Directory of Open Access Journals (Sweden)

    Verdeja, L. F.

    2003-06-01

    Full Text Available Criterions developed for the Nodal Wear Model (NWM were applied to estimate the shape of the corrosion profiles that a blast furnace hearth may acquire during its campaign. Taking into account design of the hearth, the boundary conditions, the characteristics of the refractory materials used and the operation conditions of the blast furnace, simulation of wear profiles with central well, mushroom and elephant foot shape were accomplished. The foundations of the NWM are constructed considering that the corrosion of the refractory is a function of the temperature present at each point (node of the liquid metal-refractory interface and the corresponding physical and chemical characteristics of the corrosive fluid.

    Se aplican los criterios del Modelo de Desgaste Nodal (MDN para la estimación de los perfiles de corrosión que podría ir adquiriendo el crisol de un homo alto durante su campaña. Atendiendo al propio diseño del crisol, a las condiciones límites de contorno, a las características del material refractario utilizado y a las condiciones de operación del horno, se consiguen simular perfiles de desgaste con "pozo central", con "forma de seta" ó de "pie de elefante". Los fundamentos del MDN se apoyan en la idea de considerar que la corrosión del refractario es función de la temperatura que el sistema pueda presentar en cada punto (nodo de la intercara refractario-fundido y de las correspondientes características físico-químicas del fluido corrosivo.

  5. Characterization of dust from blast furnace cast house de-dusting.

    Science.gov (United States)

    Lanzerstorfer, Christof

    2016-12-14

    During casting of liquid iron and slag, a considerable amount of dust is emitted into the cast house of a blast furnace (BF). Usually, this dust is extracted via exhaust hoods and subsequently separated from the ventilation air. In most BFs the cast house dust is recycled. In this study a sample of cast house dust was split by air classification into five size fractions, which were then analysed. Micrographs showed that the dominating particle type in all size fractions is that of single spherical-shaped particles. However, some irregular-shaped particles were also found and in the finest size fraction also some agglomerates were present. Almost spherical particles consisted of Fe and O, while highly irregular-shaped particles consisted of C. The most abundant element was Fe, followed by Ca and C. These elements were distributed relatively uniformly in the size fractions. As, Cd, Cu, K, Pb, S, Sb and Zn were enriched significantly in the fine size fractions. Thus, air classification would be an effective method for improved recycling. By separating a small fraction of fines (about 10-20%), a reduction of the mass of Zn in the coarse dust recycled in the range of 40-55% would be possible.

  6. Electro- or Turbo-Driven?—Analysis of Different Blast Processes of Blast Furnace

    Directory of Open Access Journals (Sweden)

    Wenqiang Sun

    2016-08-01

    Full Text Available There has always been a dispute about the energy efficiency and energy cost of electro-driven and turbo-driven blast furnace (BF blast processes. In order to find where the problem lies, energy efficiency analysis models and energy cost analysis models of electro-driven and turbo-driven blast processes were established, and the differences between the two driving processes in terms of theoretical minimum steam consumption, energy efficiency and energy cost were studied. The results showed that the theoretical minimum steam consumption of a blast process depends on steam thermodynamic properties and is unrelated to drive mode and drive process. A certain overlapped interval between electro-driven and turbo-driven blast processes in terms of energy efficiency exists. The equation for calculating the standard coal coefficient of steam was proposed, and the relationship to judge strengths and weaknesses of the two driving modes in terms of energy efficiency and energy cost was established. Finally, two companies were selected for case study research. The results led to different conclusions because of the differences between energy media in terms of standard coal coefficient and unit price. To select the best driving mode, plant-running conditions and energy prices of the region of operation in addition to other relevant factors should all be taken into account.

  7. Experimental evaluation of high performance base course and road base asphalt concrete with electric arc furnace steel slags.

    Science.gov (United States)

    Pasetto, Marco; Baldo, Nicola

    2010-09-15

    The paper presents the results of a laboratory study aimed at verifying the use of two types of electric arc furnace (EAF) steel slags as substitutes for natural aggregates, in the composition of base course and road base asphalt concrete (BBAC) for flexible pavements. The trial was composed of a preliminary study of the chemical, physical, mechanical and leaching properties of the EAF steel slags, followed by the mix design and performance characterization of the bituminous mixes, through gyratory compaction tests, permanent deformation tests, stiffness modulus tests at various temperatures, fatigue tests and indirect tensile strength tests. All the mixtures with EAF slags presented better mechanical characteristics than those of the corresponding asphalts with natural aggregate and satisfied the requisites for acceptance in the Italian road sector technical standards, thus resulting as suitable for use in road construction.

  8. High-Temperatures Rheometric Analysis Of Selected Heterogeneous Slag Systems

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-06-01

    Full Text Available It is known that the dynamic viscosity coefficient of slag – with an increased titanium compounds content in the reducing conditions of the blast furnace - may rapidly change. The products of the reduction reaction, precipitation and separation of titanium compounds are responsible for the thickening effect of the slag and the problems of permeability of blast furnace, causing anomalies in the dipping zone. The presence of solid components (particles in the melts determines the rheological character of the entire system. Identifying the rheological character of semi-solid slag systems provides opportunities for the development of mathematical modeling of liquid phase flows in a dripping zone of the blast furnace, allowing e.g to indentify the unstable parts of a metallurgical aggregate.

  9. Quality criteria for blast-furnace injection coals

    Energy Technology Data Exchange (ETDEWEB)

    Lherbier, L.W.Jr.; Serrano, E.J. [United States Steel Corp., Munhall, PA (United States). Research and Technology Center

    2008-07-01

    This paper reviewed the history of coal injection at United States Steel Corporation. Currently, pulverized coal (PC) is injected on 10 blast furnaces at the company's facilities at 5 different plants in the United States, Canada and Slovakia. Although low-volatile bituminous coal was used extensively at several sites in the past, all the furnaces now inject high-volatile bituminous coal. The choice of coal injection depends on cost, physical and chemical properties an intended application. Any type of coal can be used for low injection levels. As injection rates increase however, the choice of coal or coal blends depend on more complex characteristics such as combustibility, char reactivity and flow characteristics. Although low-volatile, higher rank bituminous coals usually provide higher coke replacement ratios, they can be more difficult to convey and burn. In contrast, high-volatile, lower rank coals are typically more reactive and easier to convey, but offer lower coke replacement ratios and could even contribute to furnace instability. This paper presented lessons learned with various types of injection coal. It also reviewed existing and emerging standards for choosing injection coals. The parameters that must be considered when choosing from a set of coals include moisture and hardness; carbon and hydrogen content; oxygen content; impurities; coal value; coal rank; conveying properties; reactivity; and coal type and injection rate. Coals with less ash, sulphur and alkali are usually preferred. For ironmaking, coals ranging in rank from anthracite to high-volatile bituminous coal are suitable for low to moderate injection rates. 14 refs., 7 figs.

  10. Methods for monitoring heat flow intensity in the blast furnace wall

    Directory of Open Access Journals (Sweden)

    L'. Dorčák

    2010-04-01

    Full Text Available In this paper we present the main features of an online system for real-time monitoring of the bottom part of the blast furnace. Firstly, monitoring concerns the furnace walls and furnace bottom temperatures measurement and their visualization. Secondly, monitored are the heat flows of the furnace walls and furnace bottom. In the case of two measured temperatures, the heat flow is calculated using multi-layer implicit difference scheme and in the case of only one measured temperature, the heat flow is calculated using a method based on application of fractional-order derivatives. Thirdly, monitored is the theoretical temperature of the blast furnace combustion process in the area of tuyeres.

  11. Tuyere development as an effective measure for high PC rate operation of blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Tagawa, T.; Kasai, A.; Nozawa, K.; Shibata, K. [Kobe Steel Ltd., Kakogawa Works, Hyogo (Japan). Ironmaking Dept.

    2008-07-01

    Kobe Steel has developed technologies to reduce coke consumption in its blast furnaces by injecting coal at a high rate. This paper described a newly developed tuyere and its contribution to improving permeability under high pulverized coal (PC) rate conditions at the blast furnaces at Kakogawa Works. Reducing the coke rate while increasing the coal injection rate results in higher ore/coke at the center region of the furnace, resulting in excessive peripheral gas and inducing gas channeling. Central coke charging (CCC) helps attain a stable gas flow inside the furnace by forming a vertical gas passage in the coke column. It enables furnace operators to directly control or enhance the central gas flow and improves gas and liquid permeability in the furnace bottom. In a conventional tuyere, the PC is introduced in or before the converged blast flow inside the tuyere where coal fines begin to decompose and interact with hot blasts. This newly developed convergent and divergent (CD) type tuyere was instrumental in safely reducing the pressure drop and its variation to a tolerable level even under ultra-high PCR conditions over 250 kg/thm. This paper described the effects of tuyere structure on raceway shapes using 3 types of tuyeres in a coke packed test furnace. It was concluded that the CD tuyere reduces pressure drop at the tuyere. An increase in PC rate offers benefits in terms of furnace stability. The CD tuyere also reduces coke deterioration in the raceway. 7 refs., 8 figs.

  12. Influence of Basicity and MgO on Fluidity and Desulfurization Ability of High Aluminum Slag

    Science.gov (United States)

    Wang, Ping; Meng, Qing-min; Long, Hong-ming; Li, Jia-xin

    2016-08-01

    The viscosity of experimental slag, which was mixed based on the composition of a practical blast furnace slag, was measured in this paper. The influence of Al2O3 and MgO content, basicity R2 = w(CaO)/w(SiO2) on the fluidity of slag was studied. The stepwise regression analysis in SPSS was used to reveal the relationship between sulfur distribution coefficient LS and slag composition as well as furnace temperature. The results show that increasing of MgO up to 12% can decrease the slag viscosity. The w(MgO) should be controlled below 8% when there is 20% Al2O3 in the slag. Temperature of hot metal and content of CaO in slag are the two dominant factors on the desulfurization capacity of slag.

  13. A HYBRID SYSTEM OF EVALUATING IRON WEIGHT ON ITS RELEASE FROM BLAST FURNACE

    Directory of Open Access Journals (Sweden)

    Glebova, E.S.

    2016-05-01

    Full Text Available The article suggests a method for evaluating the weight of iron obtained from a specific release from a blast furnace under parallel production in a set of furnaces. The method is based on a hybrid approach using the weighing results of mixer carrier on the scales, a system of operational control of the process of pouring iron out into the mixer and the automated system of rolling stock registration. The proposed method can improve the speed, accuracy and reliability of evaluating the weight of iron obtained from a specific release of the blast furnace.

  14. Blast furnace granular coal injection at Bethlehem Steel's Burns Harbor Plant

    Energy Technology Data Exchange (ETDEWEB)

    D. Gregory Hill; Leo I.E. Makovsky; Thomas A. Sarkus; Howard G. McIlvried [Bethlehem Steel Corporation, Chesterton, IN (USA)

    2004-03-01

    The paper discusses the demonstration of the British Steel/CPC-Macawber Blast Furnace Granular Coal Injection (BFGCI) technology that was installed on the blast furnaces at Bethlehem Steel's Burns Harbor Plant in Indiana as a highly successful Clean Coal Technology project, cofunded by the U.S. Department of Energy. In the BFGCI process, granular coal (10%-30% through a 200-mesh screen) is injected into a blast furnace as a fuel supplement to decrease coke requirements, thus reducing costs. Tests run to determine the effect of process variables on furnace operations showed that granular coal works as well as pulverized coal and is easier to handle and cheaper to produce because of reduced grinding costs.

  15. Valorisation of electric arc furnace steel slag as raw material for low energy belite cements.

    Science.gov (United States)

    Iacobescu, R I; Koumpouri, D; Pontikes, Y; Saban, R; Angelopoulos, G N

    2011-11-30

    In this paper, the valorisation of electric arc furnace steel slag (EAFS) in the production of low energy belite cements is studied. Three types of clinkers were prepared with 0 wt.% (BC), 5 wt.% (BC5) and 10 wt.% (BC10) EAFS, respectively. The design of the raw mixes was based on the compositional indices lime saturation factor (LSF), alumina ratio (AR) and silica ratio (SR). The clinkering temperature was studied for the range 1280-1400°C; firing was performed at 1380°C based on the results regarding free lime and the evolution of microstructure. In order to activate the belite, clinkers were cooled fast by blown air and concurrent crushing. The results demonstrate that the microstructure of the produced clinkers is dominated by belite and alite crystals, with tricalcium aluminate and tetracalcium-alumino-ferrite present as micro-crystalline interstitial phases. The prepared cements presented low early strength development as expected for belite-rich compositions; however the 28-day results were 47.5 MPa, 46.6 MPa and 42.8 MPa for BC, BC5 and BC10, respectively. These values are comparable with OPC CEMI 32.5 N (32.5-52.5 MPa) according to EN 197-1. A fast setting behaviour was also observed, particularly in the case of BC10, whereas soundness did not exceed 1mm.

  16. Durability and acoustics of concrete with slag of cupola furnace as fine aggregate replacement

    Directory of Open Access Journals (Sweden)

    Ricardo Alfredo Cruz Hernández

    2015-01-01

    Full Text Available In this paper, it was evaluated the performance of concrete with crushed slag of cupola furnace (SCF as sand replacement in percentages of 0 %, 10 %, 15 % and 20 %, subjected to accelerated chemical attacks of carbonation, sulfation and alkali-aggregate reaction (AAR. The sound absorption characteristics of the material were determined through the sound absorption coefficient (α, and the noise reduction coefficient (NRC. Carbonation was evaluated through a closed camera with the 70 % concentration of carbon dioxide and conditions of relative humidity between 50 % and 70 %. The results indicated that the penetration depth of CO2 is lower when greater the percentage of substitution is. To accelerate the attack by sulfates, specimens were immersed in aqueous solution of sodium sulfate anhydrous (Na2SO4 1N with cycles of wetting and drying. It determined that the impairment presented in concrete paste is directly proportional to the percentage of sand replacement. The acceleration of the AAR in the concrete was carried out by immersing specimens in an aqueous solution of sodium hydroxide (NaOH for 16 days. The test concluded that the inclusion of SCF is not favorable for AAR. The measurement of sound absorption coefficient was taken by the method of impedance tube, relating minimum and maximum values of stationary wave amplitude. The results showed that SCF with higher sand replacement are favorable for the noise absorption in buildings.

  17. Utilizing of the metallurgical slag for production of cementless concrete mixtures

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-10-01

    Full Text Available In process of pig iron, steel and cast iron production besides main product, also secondary products are formed, that have character of secondary raw materials and industrial wastes. The most abundant secondary product originating in the metallurgical process is furnace slag. Total amount of accured slag, also its chemical, mineralogical, physical – chemical properties and similarity with natural stones predestinate its utilisation in different fields of industry. The contribution deals with production of cementless concrete mixtures, where the main parts were formed by blast furnace granulated slag grinded and different gravel slag from blast furnace, oxygen converter and electric arc furnace. As activators of solidification different kinds of water glass were tested.

  18. Sequential extraction of inorganic mercury in dumped blast furnace sludge.

    Science.gov (United States)

    Földi, Corinna; Andrée, Corlin-Anna; Mansfeldt, Tim

    2015-10-01

    Blast furnace sludge (BFS) is an industrial waste with elevated mercury (Hg) contents due to the enrichment during the production process of pig iron. To investigate the potential pollution status of dumped BFS, 14 samples with total Hg contents ranging from 3.91 to 20.8 mg kg(-1) from five different locations in Europe were sequentially extracted. Extracts used included demineralized water (fraction 1, F1), 0.1 mol L(-1) CH3COOH + 0.01 mol L(-1) HCl (F2), 1 mol L(-1) KOH (F3), 7.9 mol L(-1) HNO3 (F4), and aqua regia (F5). The total recovery ranged from 72.3 to 114 %, indicating that the procedure was reliable when adapted to this industrial waste. Mercury mainly resided in the fraction of "elemental" Hg (48.5-98.8 %) rather being present as slightly soluble Hg species associated with sludge particles. Minor amounts were found as mercuric sulfide (F5; 0.725-37.3 %) and Hg in crystalline metal ores and silicates (F6; 2.21-15.1 %). The ecotoxically relevant fractions (F1 and F2) were not of significance (F1,

  19. Multiscale dynamic analysis of blast furnace system based on intensive signal processing.

    Science.gov (United States)

    Chu, Yanxu; Gao, Chuanhou; Liu, Xiangguan

    2010-09-01

    In this paper, the Hilbert-Huang transform method and time delay embedding method are applied to multiscale dynamic analysis on the time series of silicon content in hot metal collected from a medium-sized blast furnace with the inner volume of 2500 m3. The results provide clear evidence of multiscale features in blast furnace ironmaking process. Ten intrinsic mode functions (IMFs) are decomposed from the silicon content time series; the presence of noninteger fractal dimension, positive finite Kolmogorov entropy, and positive finite maximum Lyapunov exponent are found in some IMF components. In addition, the coupling of subscale structures of blast furnace system is studied using the dimension of interaction dynamics and a robust algorithm for detecting interdependence. It is found that IMF(3) is the main driver in the coupling system IMF(2) and IMF(3) while for the coupling system IMF(3) and IMF(4) neither subsystem can act as the driver. All these provide a guideline for studying blast furnace ironmaking process with multiscale theory and methods, and may open way for more candidate tools to model and control blast furnace system in the future.

  20. Recovery Act: ArcelorMittal USA Blast Furnace Gas Flare Capture

    Energy Technology Data Exchange (ETDEWEB)

    Seaman, John

    2013-01-14

    The U.S. Department of Energy (DOE) awarded a financial assistance grant under the American Recovery and Reinvestment Act of 2009 (Recovery Act) to ArcelorMittal USA, Inc. (ArcelorMittal) for a project to construct and operate a blast furnace gas recovery boiler and supporting infrastructure at ArcelorMittal’s Indiana Harbor Steel Mill in East Chicago, Indiana. Blast furnace gas (BFG) is a by-product of blast furnaces that is generated when iron ore is reduced with coke to create metallic iron. BFG has a very low heating value, about 1/10th the heating value of natural gas. BFG is commonly used as a boiler fuel; however, before installation of the gas recovery boiler, ArcelorMittal flared 22 percent of the blast furnace gas produced at the No. 7 Blast Furnace at Indiana Harbor. The project uses the previously flared BFG to power a new high efficiency boiler which produces 350,000 pounds of steam per hour. The steam produced is used to drive existing turbines to generate electricity and for other requirements at the facility. The goals of the project included job creation and preservation, reduced energy consumption, reduced energy costs, environmental improvement, and sustainability.

  1. Effects of slag and fly ash on reinforcement corrosion in concrete in chloride environment: Research from the Netherlands

    NARCIS (Netherlands)

    Polder, R.B.

    2012-01-01

    A review is given of research on the durability performance of concrete made with blast furnace slag and fly ash related to chloride induced reinforcement corrosion, carried out in the Netherlands, where slag has been used in cement for almost a century. Results are presented from field studies on c

  2. Effects of slag and fly ash on reinforcement corrosion in concrete in chloride environment. Research from the Netherlands

    NARCIS (Netherlands)

    Polder, R.B.

    2012-01-01

    A review is given of research on the durability performance of concrete made with blast furnace slag and fly ash related to chloride induced reinforcement corrosion, carried out in the Netherlands, where slag has been used in cement for almost a century. Results are presented from field studies on c

  3. Evaluation of effectiveness of raw materials and materials use in a blast furnace department of a steelworks

    Directory of Open Access Journals (Sweden)

    E. Kardas

    2017-01-01

    Full Text Available The paper analyses the quality of raw materials used in the production of blast furnace pig iron. The ferruginous sinter and pellets are the basic raw materials used in the process. The paper presents the impact of those raw materials quality on the effectiveness of the blast furnace process. The process effectiveness will be specified by means of selected process parameters.

  4. Future Resources for Eco-building Materials: I.Metallurgical Slag

    Institute of Scientific and Technical Information of China (English)

    XU Delong; LI Hui

    2009-01-01

    In order to make an effectivily recycle use of iron and steel slags that are main industrial wastes generated in Chinese metallurgical industry,the current technologies for reprocessing and recycling these wastes into eco-building materials were reviewed,such as preparing cement-steel slag blended cement with steel slag after metal recovery,using the fine powder of blast furnace slag (BFS)for manufacturing slag cement and high performance concrete.A further research on using these available resources more efficiently were discussed.

  5. The use of the bottom ashes and of the steelmaking slags in the manufacturing technologies of the building materials

    Directory of Open Access Journals (Sweden)

    L. G. Popescu

    2016-07-01

    Full Text Available The energetic and metallurgy industries of Romania represent the main waste sources significant from the point of quantitative view: the bottom ashes and the blast furnace and secondary metallurgical slags. Starting from the knowledge of the main chemical-physical properties of these two types of industrial wastes, there were inquired the exploitation possibilities in the technological practice, by using in the manufacturing of some building materials, for which these wastes represent the exclusive raw material source. The experiments considered the granular aggregate properties of the bottom ash and of the blast furnace slag, completed by the hydraulic binder of the secondary metallurgical slag, after the fine crushing.

  6. CO2 emission optimization for a blast furnace considering plastic injection

    Directory of Open Access Journals (Sweden)

    Xiong Liu, Xiaoyong Qin, Lingen Chen, Fengrui Sun

    2015-01-01

    Full Text Available An optimization model based on mass balance and energy balance for a blast furnace process is established by using a nonlinear programming method. The model takes the minimum CO2 emission of a blast furnace as optimization objective function, and takes plastic injection or pulverized coal injection into account. The model includes sixteen optimal design variables, six linear equality constraints, one linear inequality constraint, six nonlinear equality constraints, one nonlinear inequality constraint, and thirteen upper and lower bound constraints of optimal design variables. The optimization results are obtained by using the Sequential Quadratic Programming (SQP method. Comparative analyses for the effects of plastic injection and pulverized coal injection on the CO2 emission of a blast furnace are performed.

  7. Comparison of CO2 emission between COREX and blast furnace iron-making system.

    Science.gov (United States)

    Hu, Changqing; Han, Xiaowei; Li, Zhihong; Zhang, Chunxia

    2009-01-01

    Steel works faced increasing demand to minimize the emission of GHGs. The CO2 emissions of COREX and blast furnace iron-making system were compared. It is point out that COREX contribute little to CO2 emission reduction. Comparing to conventional blast furnace iron-making system, direct CO2 emissions of COREX is higher. Considering the credits of export gases for power generation, the total CO2 emission of COREX have advantages only when the COREX is joined with high-efficiency generating units which efficiency is greater than 45% and CO2 emission factor of the grid is higher than 0.9 kgCO2/kWh.

  8. Reduction disintegration mechanism of cold briquettes from blast furnace dust and sludge

    Directory of Open Access Journals (Sweden)

    Leandro Rocha Lemos

    2015-07-01

    Full Text Available It is important to understand the reduction disintegration mechanism in ferriferous burden that is used in blast furnaces. The behavior of this burden in the granular zone of this metallurgical reactor is important for smooth operation. The objective of this work was to prepare cold self-reducing briquettes using blast furnace dust and sludge and binders and compare the reduction disintegration index (RDI of these agglomerates with conventional ferriferous burdens such as pellets, sinter and iron ore. In the present work, 25 different mixtures were prepared to produce briquettes in two geometries: pillow and cylindrical. The RDI value was determined for the briquettes that passed the tumbling test.

  9. Comparison of local stress values obtained by two measuring methods on blast furnace shell

    Directory of Open Access Journals (Sweden)

    P. Bigoš

    2015-01-01

    Full Text Available This paper describes measuring of time behaviour specified for local stress increments on the blast furnace shell that were performed using strain gauge sensors. These results are compared with values obtained by means of the second specific measuring method. There is also presented in this paper a commentary and discussion concerning the measured time behaviour obtained from the both measuring methods. This article presents results from another of experimental analysis series concerning the blast furnace shell in one concrete metallurgical plant.

  10. Gazification of coal dust particles in the blast furnace tuyere apparatus

    Science.gov (United States)

    Shvydky, V. S.; Yaroshenko, Yu G.; Spirin, N. A.; Lavrov, V. V.

    2016-09-01

    The mathematical statement of the problem on gasification of coal dust particles in the blast-furnace tuyere apparatus is given, which includes the motion equation of a variable mass particle, heat equation of a particle and the heat-balance equation of the blast flow. The results of calculations are obtained by using mathematical software packages (Mathcad, Maple). Relatively weak effect of the volatiles combustion process on the thermal state of the tuyere zone is shown.

  11. HIGH-TEMPERATURE HEAT EXCHANGER TESTING IN A PILOT-SCALE SLAGGING FURNACE SYSTEM

    Energy Technology Data Exchange (ETDEWEB)

    Michael E. Collings; Bruce A. Dockter; Douglas R. Hajicek; Ann K. Henderson; John P. Hurley; Patty L. Kleven; Greg F. Weber

    1999-12-01

    The University of North Dakota Energy & Environmental Research Center (EERC), in partnership with United Technologies Research Center (UTRC) under a U.S. Department of Energy (DOE) contract, has designed, constructed, and operated a 3.0-million Btu/hr (3.2 x 10{sup 6} kJ/hr) slagging furnace system (SFS). Successful operation has demonstrated that the SFS meets design objectives and is well suited for testing very high-temperature heat exchanger concepts. Test results have shown that a high-temperature radiant air heater (RAH) panel designed and constructed by UTRC and used in the SFS can produce a 2000 F (1094 C) process air stream. To support the pilot-scale work, the EERC has also constructed laboratory- and bench-scale equipment which was used to determine the corrosion resistance of refractory and structural materials and develop methods to improve corrosion resistance. DOE projects that from 1995 to 2015, worldwide use of electricity will double to approach 20 trillion kilowatt hours. This growth comes during a time of concern over global warming, thought by many policy makers to be caused primarily by increases from coal-fired boilers in carbon dioxide (CO{sub 2}) emissions through the use of fossil fuels. Assuming limits on CO{sub 2} emissions from coal-fired boilers are imposed in the future, the most economical CO{sub 2} mitigation option may be efficiency improvements. Unless efficiency improvements are made in coal-fired power plants, utilities may be forced to turn to more expensive fuels or buy CO{sub 2} credits. One way to improve the efficiency of a coal-fired power plant is to use a combined cycle involving a typical steam cycle along with an indirectly fired turbine cycle using very high-temperature but low-pressure air as the working fluid. At the heart of an indirectly fired turbine combined-cycle power system are very high-temperature heat exchangers that can produce clean air at up to 2600 F (1427 C) and 250 psi (17 bar) to turn an

  12. Practice of promoting pulverized coal injection rate at no.4 blast furnace of China Steel Corporation

    Energy Technology Data Exchange (ETDEWEB)

    Liang, N.W.; Chang, C.T [China Steel Corp., Kaohsiung, Taiwan (China)

    2008-07-01

    In 2006, the China Steel Corporation (CSC) upgraded the injection system of its no.4 blast furnace to increase the pulverized coal (PC) rate which averaged 136 to 143 kg/thm. This paper described the scheduled shutdown of the furnace in May 2007 in order to modify it from a dilute phase injection system to a dense phase system using the technology of the Kuettner Company. Through proper burden distribution and operational parameter adjustments, the pulverized coal (PC) rate was increased to 178 kg/thm by November 2007, corresponding to a 65 t/hr injection rate with a productivity of 2.58 t/m{sup 3}/d. This paper described the challenges encountered following commissioning as well as the strategies of process control. The main differences between the existing and new injection system were that nitrogen was used to substitute compressed air as the conveying gas and the coal to gas ratio was increased from about 10 to 30 kg/kg. As a result, the transport method and the operation pressure had to be reassessed. This paper described the coal blend injection; screening facility for coal preparation; location of the distributor; and coal accumulation in the coal flow meter. The blast furnace adjustments included burden thickness control; burden distribution adjustment; improvement of raw material quality; and theoretical flame temperature adjustment. The upgrade project has proven to be very successful and has improved the competitiveness of CSC blast furnace no.4 significantly. Plans to upgrade the no.2 and no.3 blast furnaces are underway. Once completed, the operating cost and coke consumption of the blast furnaces will be reduced considerably. The modification to dense phase conveying system has shown that coal with high Hardgrove Index requires a higher driving force in the pneumatic dense phase transport and that coal mill equipped with a rotating classifier is recommended along with screens at the upstream of the feed tank. 3 refs., 6 tabs., 9 figs.

  13. Study of the instability of black slags from electric arc furnace steel industry

    Directory of Open Access Journals (Sweden)

    Frías, M.

    2002-09-01

    Full Text Available In Spain, the steel manufacture produces important quantities of by-products, representing between 15 and 20 % of total steel production. Most by-products are deposited on open air spaces causing serious economical and environmental problems, internationally, different recycling wais are studied, being the main alternative for these by-products as recycled aggregate. The possibility of recycling these by-products in construction sector depends on its possible volume instability because of the presence of some undesirable compounds. In current paper, two different black slags from electric arc furnace steel industry were chemically characterized, paying attention to some well-known compounds by theirs expansion effects, such as: free CaO, free MgO, chlorides and sulphates. The analytical results carried out in the current research detected the presence of insignificant or null amounts of harmful compounds. Therefore, they should not have any negative incidence on phenomena of volume instability.

    En España la fabricación de acero produce grandes cantidades de residuos industriales, las cuales representan entre el 15-20 % de la producción total de acero, en su mayor parte se depositan en vertederos, causando serios problemas económicos y medioambientales a todos los sectores implicados. A nivel internacional, se están estudiando diferentes vías de reutilización, siendo su uso principal como árido de reciclado. La posibilidad de reutilizar estos subproductos industriales en el sector de la construcción se basa en su posible inestabilidad volumétrica, debido a la presencia de ciertos compuestos no deseados. En este trabajo se caracterizan químicamente 2 escorias negras de horno de arco eléctrico con diferente procedencia y se cuantifican algunos de los principales compuestos conocidos por sus efectos expansivos, como: cal libre, magnesia libre, cloruros y sulfatos. Los resultados analíticos de estas dos escorias negras muestran

  14. Lance for injecting highly-loaded coal slurries into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Illuminati, D.

    1991-10-29

    A lance is used to inject fuel oil into a blast furnace. This simple design permits conversion of coal water and coal tar slurries to a fine mist at very low flow rates. This design prevents the build-up of deposits which increases service life and steadies the flow rate.

  15. Effect of nut coke on the performance of the ironmaking blast furnace

    NARCIS (Netherlands)

    Song, Q.

    2013-01-01

    The blast furnace consumes a large amount of high quality metallurgy coke (size 35-80 mm) in addition to ore in the form of pellets and sinter. This coke is the coarse fraction, derived from the coke plant. The fine fraction (8 -35 mm), arise after sieving, named nut coke, can’t be directly used in

  16. Identification of a crystalline cyanide-containing compound in blast furnace sludge deposits.

    Science.gov (United States)

    Mansfeldt, T; Dohrmann, R

    2001-01-01

    During blast furnace operation, a cyanide-containing muddy waste referred to as blast furnace sludge is generated in large amounts. In Germany it was and is still common practice to pump this sludge into surface deposits. Depending on species, cyanide has very different toxicity. To this day there is no information about the type of cyanide occurring in blast furnace sludge deposits. In order to identify the type of cyanide we investigated by means of wet chemical and powder X-ray diffraction analyses 37 samples of three blast furnace deposits. Wet chemical results indicate that both the extremely toxic free cyanide (HCN and CN ) and toxic weak metal-cyanide complexes, for example [Zn(CN)4]2-, are not present in the sludge. By powder X-ray diffraction we identified the crystalline cyanide-containing compound potassium zinc hexacyanoferrate(II) nonahydrate, K2Zn3[Fe(CN)6]2 x 9H2O, as the cyanide-bearing compound. Our study is the first that identifies potassium zinc hexacyanoferrate(II) nonahydrate in the environment. As the iron-cyanide complex [Fe(CN)6] is not acutely toxic, any direct hazard comes from cyanide occurring in the investigated wastes. Under the predominant pH milieu of the sludge (pH about 8) the solubility of potassium zinc hexacyanoferrate(II) nonahydrate is low, thus minimizing the mobility of cyanide.

  17. Data-driven modeling based on volterra series for multidimensional blast furnace system.

    Science.gov (United States)

    Gao, Chuanhou; Jian, Ling; Liu, Xueyi; Chen, Jiming; Sun, Youxian

    2011-12-01

    The multidimensional blast furnace system is one of the most complex industrial systems and, as such, there are still many unsolved theoretical and experimental difficulties, such as silicon prediction and blast furnace automation. For this reason, this paper is concerned with developing data-driven models based on the Volterra series for this complex system. Three kinds of different low-order Volterra filters are designed to predict the hot metal silicon content collected from a pint-sized blast furnace, in which a sliding window technique is used to update the filter kernels timely. The predictive results indicate that the linear Volterra predictor can describe the evolvement of the studied silicon sequence effectively with the high percentage of hitting the target, very low root mean square error and satisfactory confidence level about the reliability of the future prediction. These advantages and the low computational complexity reveal that the sliding-window linear Volterra filter is full of potential for multidimensional blast furnace system. Also, the lack of the constructed Volterra models is analyzed and the possible direction of future investigation is pointed out.

  18. Analysis of changes in the chemical composition of the blast furnace coke at high temperatures

    Directory of Open Access Journals (Sweden)

    A. Konstanciak

    2012-12-01

    Full Text Available Purpose: The main purpose of this paper was to analyze the behavior of coke in the blast furnace. The analysis of changes in chemical composition of coke due to impact of inert gas and air at different temperatures was made. The impact of the application of the thermoabrasion coefficient on the porosity of coke was also analyzed.Design/methodology/approach: By applying the Computer Thermochemical Database of the TERMO system (REAKTOR1 and REAKTOR3 three groups of substances can be distinguished. The chemical composition of blast furnace coke and the results of calculations of changes of chemical composition of coke heat treated under certain conditions were compared. The structural studies of these materials were presented.Findings: The results of the analysis of ash produced from one of Polish cokes was taken for consideration. This is not the average composition of Polish coke ashes, nevertheless it is representative of most commonly occurring chemical compositions.Practical implications: Thanks to the thermochemical calculations it is possible to predict ash composition after the treatment in a blast furnace. Those information was crucial and had an actual impact on determining the coke quality.Originality/value: Presentation of the analytical methods which, according to author, can be very useful to evaluate and identify the heat treatment for blast furnaces cokes. The research pursued represents part of a larger project carried out within the framework of Department Extraction and Recycling of Metals, Czestochowa University of Technology.

  19. Blast Furnace Granulated Coal Injection System Demonstration Project public design report. Topical report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-03-01

    The public design report describes the Blast Furnace Granulated Coal Injection (BFGCI) project under construction at Bethlehem Steel Corporation`s (BSC) Burns Harbor, Indiana, plant. The project is receiving cost-sharing from the U.S. Department of Energy (DOE), and is being administrated by the Morgantown Energy Technology Center in accordance with the DOE Cooperative Agreement No. DE-FC21-91MC27362. The project is the first installation in the United States for the British Steel technology using granular coal in blast furnaces. The objective is to demonstrate that granular coal is an economic and reliable fuel which can successfully be applied to large North American blast furnaces. These include: coal grind size, coal injection rate, coal source (type) and blast furnace conversion method. To achieve the program objectives, the demonstration project is divided into the following three Phases: Phase I-Design; Phase II-Procurement & Construction; and Phase III-Operation. Preliminary design (Phase I) began in 1991 with detailed design commencing in April 1993. Construction at Burns Harbor (Phase II) began August 1993. Construction is expected to be complete in the first quarter of 1995 which will be followed by a demonstration test program (Phase III).

  20. Short review on the origin and countermeasure of biomass slagging in grate furnace

    Directory of Open Access Journals (Sweden)

    Yiming eZhu

    2014-02-01

    Full Text Available Given the increasing demand for energy consumption, biomass has been more and more important as a new type of clean renewable energy source. Biomass direct firing is the most mature and promising utilization method to date, while it allows a timely solution to slagging problems. Alkali metal elements in the biomass fuel and the ash fusion behavior, as the two major origins contributing to slagging during biomass combustion, are analyzed in this paper. The slag presents various layered structures affected by the different compositions of ash particles. Besides, the high-temperature molten material which provides a supporting effect on the skeletal structure in biomass ash was proposed to evaluate the ash fusion characteristics. In addition, numerous solutions to biomass slagging, such as additives, fuel pretreatment and biomass co-firing, were also discussed.

  1. Waste plastics as supplemental fuel in the blast furnace process: improving combustion efficiencies.

    Science.gov (United States)

    Kim, Dongsu; Shin, Sunghye; Sohn, Seungman; Choi, Jinshik; Ban, Bongchan

    2002-10-14

    The possibility of using waste plastics as a source of secondary fuel in a blast furnace has been of recent interest. The success of this process, however, will be critically dependent upon the optimization of operating systems. For instance, the supply of waste plastics must be reliable as well as economically attractive compared with conventional secondary fuels such as heavy oil, natural gas and pulverized coal. In this work, we put special importance on the improvement of the combustibility of waste plastics as a way to enhance energy efficiency in a blast furnace. As experimental variables to approach this target, the effects of plastic particle size, blast temperature, and the level of oxygen enrichment were investigated using a custom-made blast model designed to simulate a real furnace. Lastly, the combustion efficiency of the mixture of waste plastics and pulverized coal was tested. The observations made from these experiments led us to the conclusion that with the increase of both blast temperature and the level of oxygen enrichment, and with a decrease in particle size, the combustibility of waste polyethylene could be improved at a given distance from the tuyere. Also it was found that the efficiency of coal combustion decreased with the addition of plastics; however, the combustion efficiency of mixture could be comparable at a longer distance from the tuyere.

  2. Early shell crack detection technique using acoustic emission energy parameter blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dong Hyun; Lee, Sang Bum [RECTUSON Co.,Ltd., Changwon (Korea, Republic of); Bae, Dong Myung; Yang, Bo Suk [Pukyong National University, Busan (Korea, Republic of)

    2016-02-15

    Blast furnaces are crucial equipment for steel production. A typical furnace risks unexpected accidents caused by contraction and expansion of the walls under an environment of high temperature and pressure. In this study, an acoustic emission (AE) monitoring system was tested for evaluating the large-scale structural health of a blast furnace. Based on the growth of shell cracks with the emission of high energy levels, severe damage can be detected by monitoring increases in the AE energy parameter. Using this monitoring system, steel mill operators can establish a maintenance period, in which actual shell cracks can be verified by cross-checking the UT. From this study, we expect that AE systems permit early fault detection for structural health monitoring by establishing evaluation criteria based on the severity of shell cracking.

  3. Study on blast furnace cooling stave for various refractory linings based on numerical modeling

    Science.gov (United States)

    Mohanty, T. R.; Sahoo, S. K.; Moharana, M. K.

    2016-02-01

    Cooling technology for refractory lining of blast furnace is very important for the metallurgical industry, because it can substantially increase output and operation life of furnaces. A three dimensional mathematical model for the temperature field of the blast furnace stave cooler with refractory lining has been developed and analyzed. The temperature and heat dissipated by stave cooler is examined by using the finite element method. The cast steel stave is studied and computational analysis is made to know the effect of the cooling water velocity, temperature, and the lining material on the maximum temperature of the stave hot surface. The refractory lining materials, which are used in this experiment, are high alumina bricks with different stave materials (copper, aluminum and cast iron). The obtained numerical calculations are compared with that obtained from experiments performed at Rourkela Steel Plant, Odisha taking a stave in belly zone having maximum heat load shows very good agreement.

  4. Pulverized coal injection in blast furnaces at ArcelorMittal Tubarao (AMT)

    Energy Technology Data Exchange (ETDEWEB)

    Klein, C.A.; Fujihara, F.K.; Defendi, G.A.; Tauffer Barros, R.J. [ArcelorMittal Tubarao, Serra (Brazil). Ironmaking Dept.

    2008-07-01

    The main factors that influence the performance of coal injected into blast furnaces include coal properties, combustion conditions and the equipment used in the plants for grinding, transportation and injection of coal. This paper focused on coal properties and the main operational control changes in the no.1 blast furnace at ArcelorMittal Tubarao. The furnace was modified from an all coke operation to a pulverized coal injection (pci) operation in order to ensure high productivity, low fuel consumption and longer service life. ArcelorMittal Tubarao has developed a coal buying model based on energy balance and the chemical analysis of ash. In the energy balance, the ratio between the heat supplied by carbon combustion and the heat consumed by the cracking of water and volatiles results in the potential rate of coke replacement by coal. 5 refs., 1 tab., 10 figs.

  5. A Feasibility Study for Recycling Used Automotive Oil Filters In A Blast Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Ralph M. Smailer; Gregory L. Dressel; Jennifer Hsu Hill

    2002-01-21

    This feasibility study has indicated that of the approximately 120,000 tons of steel available to be recycled from used oil filters (UOF's), a maximum blast furnace charge of 2% of the burden may be anticipated for short term use of a few months. The oil contained in the most readily processed UOF's being properly hot drained and crushed is approximately 12% to 14% by weight. This oil will be pyrolized at a rate of 98% resulting in additional fuel gas of 68% and a condensable hydrocarbon fraction of 30%, with the remaining 2% resulting as carbon being added into the burden. Based upon the writer's collected information and assessment, there appears to be no operational problems relating to the recycling of UOF's to the blast furnace. One steel plant in the US has been routinely charging UOF's at about 100 tons to 200 tons per month for many years. Extensive analysis and calculations appear to indicate no toxic consideration as a result of the pyrolysis of the small contained oil ( in the 'prepared' UOFs) within the blast furnace. However, a hydrocarbon condensate in the ''gasoline'' fraction will condense in the blast furnace scrubber water and may require additional processing the water treatment system to remove benzene and toluene from the condensate. Used oil filters represent an additional source of high quality iron units that may be effectively added to the charge of a blast furnace for beneficial value to the operator and to the removal of this resource from landfills.

  6. Optimization of Blended Mortars Using Steel Slag Sand

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A new kind of mortar made of ground granulated blast-furnace slag (GGBFS), gypsum,clinker and steel slag sand (<4.75 mm) was developed. The ratio of steel slag sand to GGBFS was 1:1 and the amount of gypsum was 4% by weight while the dosage of clinker ranged from 0% to 24%. The optimization formulation of such mortar was studied. The content of steel slag sand should be less than 50% according to the volume stability of blended mortar, and the dosage of clinker is about 10% based on the strength development.Besides strength, the hydration heat, pore structure and micro pattern of blended mortar were also determined.The experimental results show the application of steel slag sand may reduce the dosage of cement clinker and increase the content of industrial waste product such as GGBFS, and the clinker is also a better admixture for blended mortar using steel slag sand.

  7. Improvement in the utilization of blast furnace gas; Mejora en la utilizacion de gas de alto horno

    Energy Technology Data Exchange (ETDEWEB)

    Antonilli, Ricardo [Tenaris S.A. (Argentina); Kozicki, Alejandro [Ternium Siderar S.A. (Argentina)

    2009-11-01

    In the thermoelectric power plant of Siderar reforms were implemented to maximize the use of blast furnace gas, obtaining a reduction of flaring (venting) of process gases through optimizing the use of blast furnace gas, with consequent decrease of global warming due to the reduction of flare gases directly to the atmosphere and decrease the use of alternative fuels (fuel oil, natural gas) or purchasing power and hence a Non-renewable natural resource. (author)

  8. Dewetting Process of Blast Furnace Blower%高炉鼓风机前脱湿技术

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

    Blast furnace dewetting blast is an important measure for energy conservation of blast furnace and it plays an important role in stabilizing production of blast furnace. The dewetting process and features of blast blower are described. The significance to popularize the process in steel enterprises is introduced briefly.%  高炉脱湿鼓风是高炉节能的重要措施,并对高炉的稳定生产具有重要作用。对高炉鼓风机前脱湿的工艺和特点进行说明,并简述其在钢铁企业推广的意义。

  9. Modelling and prediction of pig iron variables in the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Saxen, H.; Laaksonen, M.; Waller, M. [Aabo Akademi, Turku (Finland). Heat Engineering Lab.

    1996-12-31

    The blast furnace, where pig iron for steelmaking is produced, is an extremely complicated process, with heat and mass transfer and chemical reactions between several phases. Very few direct measurements on the internal state are available in the operation of the process. A main problem in on-line analysis and modelling is that the state of the furnace may undergo spontaneous changes, which alter the dynamic behaviour of the process. Moreover, large internal disturbances frequently occur, which affect the product quality. The work in this research project focuses on a central problem in the control of the blast furnace process, i.e., short-term prediction of pig iron variables. The problem is of considerable importance for fuel economy, product quality, and for an optimal decision making in integrated steel plants. The operation of the blast furnace aims at producing a product (hot metal) with variables maintained on a stable level (close to their setpoints) without waste of expensive fuel (metallurgical coke). The hot metal temperature and composition affect the downstream (steelmaking) processes, so fluctuations in the pig iron quality must be `corrected` in the steel plant. The goal is to develop a system which predicts the evolution of the hot metal variables (temperature, chemical composition) during the next few taps, and that can be used for decision-making in the operation of the blast furnace. Because of the complicated behaviour of the process, it is considered important to include both deterministic and stochastic components in the modelling: Mathematical models, which on the basis of measurements describe the physical state of the process, and statistical (black-box) models will be combined in the system. Moreover, different models will be applied in different domains in order to capture structural changes in the dynamics of the process SULA 2 Research Programme; 17 refs.

  10. Stabilization effects of surplus soft clay with cement and GBF slag

    Institute of Scientific and Technical Information of China (English)

    LU Jiang; Chirdchanin MODMOLTIN; Katsutada ONITSUKA

    2004-01-01

    Utilization of industrial waste and surplus construction soft clay as construction material was recommended, and many attempts at geotechnical waste utilization were undertaken. This study aimed at the application of cement and a kind of industrial wastes, i.e. granulated blast furnace slag, on stabilization of surplus soft clay. The results showed that the cement and slag can successfully stabilize Ariake clays even though this high organic clay fails to be stabilized by lime and cement. Addition of slag in cement for stabilization induces higher strength than cement alone for longer curing time. The application of the cement with slag is more suitable than cement alone for stabilization because of economical consideration.

  11. Chemical and mineralogical characterization of blast-furnace sludge from an abandoned landfill.

    Science.gov (United States)

    Mansfeldt, Tim; Dohrmann, Reiner

    2004-11-15

    Blast-furnace sludge is generated during the production of pig iron and is disposed of in the environment in large surface landfills. We investigated blast-furnace sludge samples of an abandoned landfill in order to determine its chemical and mineralogical nature and to evaluate some environmental hazards that may arise from this industrial waste. The mineralogical inventory, which was quantified by Rietveld refinement of XRD analyses using the fundamental-parameter approach, revealed that blast-furnace sludge is dominated by X-ray amorphous substances (with a mean of 590 g kg(-1)) including coke and (hydr)oxides of Fe, Si, Al, Zn, and Pb. Calcite (CaCO3) (136 g kg(-1)), dolomite (Ca,Mg[CO3]2) (14 g kg(-1)), quartz (SiO2) (55 g kg(-1)), kaolinite (Al2[OH]4Si2O5) (40 g kg(-1)), graphite (C) (27 g kg(-1)), and chemically not specified layered double hydroxides (28 g kg(-1)) were identified in almost all samples. Iron is present as magnetite (Fe3O4) (34 g kg(-1)), hematite (Fe2O3) (38 g kg(-1)), wuestite (FeO) (20 g kg(-1)) and alpha-iron (Fe0) (6 g kg(-1)). Chemically, blast-furnace sludge is dominated by C (190 g kg(-1)) and Fe (158 g kg(-1)) reflecting the process of pig-iron production. On the basis of total contents, environmentally problematic metals (including As) are Zn (32.6 g kg(-1)), Pb (10.3 g kg(-1)), Cd (81 mg kg(-1)), and As (129 mg kg(-1)). As the forested landfill is used by residents for leisure activities, the exposure assessment by pathway oral uptake of blast-furnace sludge particles by humans has to be critically evaluated, particularly as significant proportions of metals are acid-soluble. However, under the prevailing slightly alkaline pH values of the sludge (pH 7.6-9.2), the solubility of the metals is very low as indicated by low pore water concentrations. Currently, groundwater monitoring should be focused mainly on F- since the F- concentrations in the pore water of blast-furnace sludge are at high level (2.65-24.1 mg of F- L(-1)).

  12. Análise fluido-dinâmica do escoamento em ensaio de permeabilidade ao ar de argamassas preparadas com cimento Portland de alto-forno Fluid-dynamic analysis of the flow in air permeability measurement of mortars prepared with blast-slag furnace Portland cement

    Directory of Open Access Journals (Sweden)

    V. M. Pereira

    2008-06-01

    . These studies not only have evaluated the permeability of porous media, but also to analyze the behavior of the fluid during the flow. Being about to the cement based materials, the measuring of the permeability becomes basic so that the durability of these can be estimate, therefore is the permeability that controls the rate of ingression and movement of deleterious agents inside these materials. Thus, diverse methodologies and mathematical equations have been used to foresee the permeability of cementitious materials, however, some discrepancies and nonsense in the results have been found. Amongst the used methodologies to measure the permeability of porous media, one meets developed it by Thenoz, which it has demonstrated good results in cement based materials. Thus, this work aims at, by means of assay of permeability to air, carried through in accordance with the methodology of Thenoz, to evaluate the fluid-dynamic behavior of air during the assay of permeability in mortars. For this, mortars prepared with two types of Portland cement of blast furnace (CP IIE-32 and CP III - 32, two relations water/cement (0.5 and 0.6 and ages of 14 and 28 days were used. By means of the gotten results it was possible to observe that during the draining the compressibility of air can be ignored, the regimen of draining can be considered as to plate, demonstrating that the methodology proposal for Thenoz and used mathematical equations can result in coefficients of trustworthy air permeability, therefore phenomena and considerations that could influence in this type of flow can be neglected, in accordance with what it is considered by literature.

  13. 利用高炉冲渣水余热直接供暖的应用%Application of Direct Heating of Blast Furnace Waste Water

    Institute of Scientific and Technical Information of China (English)

    徐小刚; 杨世辉

    2014-01-01

    A-direct-heat-transfer-with-blast-furnace-waste-for-heating-water-was-introduced,which-has-been-running-for-nearly-5-months-in-a-iron-and-steel-factory-in-China.The-operation-results-showed-that-the-new-single-channel-heat-exchanger-without-contact-point-could-avoid-corrosion-and-block-problems-caused-by-impurity-in-blast-furnace-waste-water.The-temperature-of-slag-flushing-water-through-the-heat-exchanger-can-be-reduced-to-less-than-55-℃-which-meets-the-requirement-of-flush-slag-process.The-heating-water-temperature-can-be-increased-from-50℃-to-67.7℃-which-meets-the-heating-requirements.The-economic-and-environmental-benefits-of-the-system-are-significant.%介绍某钢铁企业近5个月的高炉冲渣水直接换热供暖应用情况。结果显示:新型无触点的单通道换热器可以有效避免冲渣水杂质对换热器的堵塞和腐蚀。冲渣水经过换热后,温度能降低到55℃以下,满足冲渣工艺用水要求,而采暖水温度则能够从50℃提高到67.7℃,满足供暖要求。该系统经济效益和环境效益都十分突出。

  14. Development of New Co-gasification Technology Based on Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHAO Yue-hong; WEN Hao; GUO Zhan-cheng; XU Zhi-hong

    2005-01-01

    A new co-gasification technology was proposed. The core of this co-gasification technology is a gasifier capable of being operated on a wide range of fuels and being reconstructed from blast furnace or shaft furnace.Based on this innovative concept, the lab-scale experiment and modeling study were carried out to demonstrate its technical validity and thermodynamic characteristics. The obtained results indicate that co-gasification process can be undertaken under ideal thermodynamic conditions where quasi-equilibrium could be reached without catalysts and Aspen Plus is a useful tool for this process development. Furthermore, potential applications of co-gasification were discussed.

  15. Productivity and performance of small scale blast furnaces; Produtividade e performance de altos fornos de pequeno porte

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Vamberto Ferreira de; Grandin, Friedrich Hans G.; Lanna, Pitagoras Gomes de; Castello Branco, Marco Antonio S.C. [Mannesmann SA, Belo Horizonte, MG (Brazil)

    1994-05-01

    This work presents some data concerning the re-start of the blast furnace number 2 of Mannesmann siderurgic company. The main characteristics concerning the operation with 100% coke fuel and the measurements adopted to increase the furnace productivity are described 2 refs., 6 figs., 5 tabs

  16. Distribution of lead and silver under lead blast furnace conditions

    Directory of Open Access Journals (Sweden)

    Pérez, M.

    2012-06-01

    Full Text Available Two experimental studies of metal solubility in slags were carried out at 1473 K (1200 °C. In the first one the solubility of lead in the PbO-ZnO-CaO-SiO2-“Fe2O3” slag system under a reducing atmosphere (PCO/PCO2 = 2.45 was studied. In the second part, slags of the CaO-SiO2-“Fe2O3” system were equilibrated with Pb - 1.3 mass % Ag alloys under an inert atmosphere. In both cases the CaO/SiO2 mass ratio was from 1.0 to 1.6 and Fe/SiO2 mass ratio was 1.1 and 1.7. The lead solubility in the slags of both experimental parts diminishes with increasing the slag basicity (CaO/SiO2 and diminishing the Fe/SiO2 ratio. Lead oxide is the only compound that can be reduced under the reducing atmosphere and at the temperature at the tuyeres level, 1473 K. Silver solubility in slags decreases with increasing both CaO/SiO2 and Fe/SiO2 ratios in the slags of the CaO-SiO2-“Fe2O3” system.

    Se realizaron dos estudios experimentales de solubilidad de metal en escorias a 1.473 K (1.200 °C. En el primero se estudió la solubilidad de plomo en el sistema PbO-ZnO-CaO-SiO2-“Fe2O3” bajo una atmósfera reductora (PCO/PCO2 = 2,45. En la segunda parte, escorias del sistema CaO-SiO2-“Fe2O3” fueron equilibradas con aleaciones Pb - 1,3 % Ag en atmósfera inerte. En ambos casos la relación CaO/SiO2 fue variada de 1.0 a 1.6 y la relación Fe/SiO2 fue de 1,1 y 1,7. La solubilidad de plomo en las escorias de ambas etapas experimentales disminuye con el incremento de la basicidad (CaO/SiO2 y la disminución de la relación Fe/SiO2. El óxido de plomo es el único compuesto que puede ser reducido bajo la atmósfera reductora y a la temperatura en el nivel de las toberas del horno alto, 1.473 K. La solubilidad de la plata en la escoria decrece con el aumento de las relaciones CaO/SiO2 y Fe/SiO2 en las escorias del sistema CaO-SiO2-“Fe2O3”.

  17. Mathematical modeling of the burden distribution in the blast furnace shaft

    Science.gov (United States)

    Park, Jong-In; Jung, Hun-Je; Jo, Min-Kyu; Oh, Han-Sang; Han, Jeong-Whan

    2011-06-01

    Process efficiency in the blast furnace is influenced by the gas flow pattern, which is dictated by the burden profile. Therefore, it is important to control the burden distribution so as to achieve reasonable gas flow in the blast furnace operation. Additionally, the charging pattern selection is important as it affects the burden trajectory and stock profile. For analysis of the burden distribution, a new analysis model was developed by use of the spreadsheet program, Microsoft® Office Excel, based on visual basic. This model is composed of the falling burden trajectory and a stock model. The burden trajectory is determined by the burden type, batch weight, rotating velocity of the chute, tilting angle, and friction coefficient. After falling, stock lines are formed by the angle of repose, which is affected by the burden trajectory and the falling velocity. The mathematical formulas for developing this model were modified by a scaled model experiment and DEM simulation.

  18. AISI/DOE Technology Roadmap Program Hot Oxygen Injection Into The Blast Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Michael F. Riley

    2002-10-21

    Increased levels of blast furnace coal injection are needed to further lower coke requirements and provide more flexibility in furnace productivity. The direct injection of high temperature oxygen with coal in the blast furnace blowpipe and tuyere offers better coal dispersion at high local oxygen concentrations, optimizing the use of oxygen in the blast furnace. Based on pilot scale tests, coal injection can be increased by 75 pounds per ton of hot metal (lb/thm), yielding net savings of $0.84/tm. Potential productivity increases of 15 percent would yield another $1.95/thm. In this project, commercial-scale hot oxygen injection from a ''thermal nozzle'' system, patented by Praxair, Inc., has been developed, integrated into, and demonstrated on two tuyeres of the U.S. Steel Gary Works no. 6 blast furnace. The goals were to evaluate heat load on furnace components from hot oxygen injection, demonstrate a safe and reliable lance and flow control design, and qualitatively observe hot oxygen-coal interaction. All three goals have been successfully met. Heat load on the blowpipe is essentially unchanged with hot oxygen. Total heat load on the tuyere increases about 10% and heat load on the tuyere tip increases about 50%. Bosh temperatures remained within the usual operating range. Performance in all these areas is acceptable. Lance performance was improved during testing by changes to lance materials and operating practices. The lance fuel tip was changed from copper to a nickel alloy to eliminate oxidation problems that severely limited tip life. Ignition flow rates and oxygen-fuel ratios were changed to counter the effects of blowpipe pressure fluctuations caused by natural resonance and by coal/coke combustion in the tuyere and raceway. Lances can now be reliably ignited using the hot blast as the ignition source. Blowpipe pressures were analyzed to evaluate ht oxygen-coal interactions. The data suggest that hot oxygen increases coal combustion in

  19. The Iron Blast Furnace: A Study in Chemical Thermodynamics.

    Science.gov (United States)

    Treptow, Richard S.; Jean, Luckner

    1998-01-01

    Discusses the furnace from a chemical thermodynamics perspective. Examines the enthalpy, entropy, and free energy change for each reaction of importance. These properties are interpreted on the molecular level then used to deduce the conditions necessary for each reaction to occur in its intended direction. Chemical kinetics is also discussed.…

  20. Numerical simulation for the lower shaft and the hearth bottom of blast furnace

    Institute of Scientific and Technical Information of China (English)

    Susen Cheng; Tianjun Yang; Qingguo Xue; Haibin Zuo; Xiaowu Gao; Weiguo Yang

    2003-01-01

    One of the methods forming the shell is to appropriately design the cooling staves and hearth without overheating duringthe campaign life of the furnace. The three-dimensional steady mathematical models for calculating the temperature distribution inthe coolers and two-dimensional unsteady mathematical models with phase-change latent heat for calculating the temperature dis-tribution of the hearth bottom were established. The calculation results show that the formation of the slag-metal protection shell canbe achieved by optimizing the design parameters of the coolers. Increasing the heat conductivity of the carbon brick can move theisothermal line of 1150℃ upward outside the hearth bottom.

  1. Pulverized coal injection on the blast furnaces at U.S. Steel Kosice, S.R.O.

    Energy Technology Data Exchange (ETDEWEB)

    Baran, P.; McCoy, M.; Szalona, T. [United States Steel Corp., Kosice (Slovakia)

    2008-07-01

    United States Steel Corporation at Kosice built a new modern PCI facility that meets environmental criteria and provides a replacement for financially demanding metallurgical coke with a less expensive pulverized coal. The pulverized coal injection (PCI) technology was applied to blast furnaces no. 2 and 3 in 1993 and has resulted in the following improvements: production has increased an average of 400 to 500 tons/day; pig iron production economics have improved not only because of replacing the metallurgical coke with PCI, but also due to a decrease in the total fuel rate for producing 1 ton of hot metal; blast furnace gas utilization increased with ETA CO values around 48 per cent; and the blast furnace operation is more stable by regular burden descend. The most distinguished change has been in the way raw materials are charged to the furnaces. This paper outlined the coal quality requirements for PCI and presented a basic technological description of PCI preparation. The operational experience of the 2 blast furnaces were presented for the period of 2000 to 2007. Recommendations for PCI rate increase were also presented. It was concluded that using PCI technology in blast furnace no. 1 may bring the greatest economic efficiency for United Steel Corporation at Kosice. 4 refs., 2 tabs., 8 figs.

  2. Coke state determination in the blast furnace hearth using a tuyere probe

    Energy Technology Data Exchange (ETDEWEB)

    Negro, P.; Pierret, H.; Steiler, J.M. (Institut de Recherches de la Siderurgie Francaise (IRSID), 78 - Saint-Germain-en-Laye (France)); Lao, D.; Eymond, J.L.; Fauchoit, P. (Sollac, 59 - Dunkerque (France)); Eibes, C.; Blaise, G.; Urvoy, A.; Helleisen, M.; Giroldini, F.; Hartig, M.; Rausch, H.

    1993-04-01

    Coke samplings at blast furnace tuyeres are a powerful mean to study the behaviour of the lower part of the furnace. A tuyere probe has been installed since April 1985 on the BF 2 at Sollac Fos. This probe is 19 m long and 11 tons weight. It uses a 265 mm internal diameter pipe which samples materials until the centre of the BF. Up-to-now, 28 trials have been completed. The results obtained with this probe allow: a better understanding of the phenomena occurring in the blast furnace hearth, to establish several relationships between the internal state of the hearth and the operation conditions, to build and validate a new image of the cohesive zone and the coke state, to measure and understand the influence of coal injection on the BF operation. Since April 1991, a movable tuyere probe has been in operation within Usinor Sacilor Group. This machine is more lighter than the fixed one weighing only 5.5 tons and smaller measuring 5 m long for 1.3 m width. The probe is a 260 mm internal diameter pipe which can be introduced for 4.25 m in the furnace. In 20 months, it is more than 40 coke core borings which have been achieved on 9 different furnaces of 4 different plants. These two probes are complementary. The fixed probe is only used through one tuyere of one BF. In addition, this probe can reach the centre of the furnace and give a complete description of the materials present along the radius. The movable machine cannot reach the centre of the BF, but it authorizes the study of: some very different BF operating conditions, the influence of the feed materials qualities in a large range, the heterogeneity between several tuyeres of one BF, the effect of the BF size. This text presents our approach in coke quality research, relying upon the results of coke core borings. 6 refs., 17 figs.

  3. Coke state determination in the blast furnace hearth using a tuyere probe

    Energy Technology Data Exchange (ETDEWEB)

    Negro, P.; Pierret, H.; Steiler, J. [and others] [Institut de Recherches de la Siderurgie Francaise (IRSID), Saint-Germain-en-Laye (France)

    1996-11-01

    Coke samplings at blast furnace tuyeres are a powerful means to study the behaviour of the lower part of the furnace. A tuyere probe has been installed since April 1985 on the BF2 at Sollac Fos. This probe is 19 m long and 11 tons in weight. It uses a 265 mm internal diameter pipe which samples materials in the centre of the BF. Up to now, 28 trials have been completed. The results obtained allow: a better understanding of the phenomena occurring in the blast furnace hearth, to establish several relationships between the internal state of the hearth and operation conditions, to build and validate a new image of the cohesive zone and the coke state, to measure and understand the influence of coal injection on the BF operation. Since April 1991, a movable tuyere probe has been in operation within Usinor Sacilor Group. This machine is lighter than the fixed one weighing only 5.5 tons and smaller measuring 5 m long for 1.3 m width. The probe is a 260 mm internal diameter pipe which can be introduced 4.25 m into the furnace. In 20 months, more than 40 coke core borings have been achieved on 9 different furnaces in 4 different plants. These two probes are complementary. The fixed probe is only used through one tuyere of one BF. In addition, this probe can reach the centre of the furnace and give a complete description of the materials present along the radius. The movable machine cannot reach the centre of the BF, but it enables the study of: some very different BF operating conditions, the influence of the feed materials qualities in a large range, the heterogeneity between several tuyeres of one BF, and the effect of the BF size. This paper presents an approach in coke quality research, relying upon the results of coke core borings.

  4. The hydraulic potential of high iron bearing steel slags

    Science.gov (United States)

    Ionescu, Denisa Virginia

    The incorporation of additives to the clinker or to the raw materials stream is a common practice in cement manufacture. However, steel slag, unlike its ironmaking parent the blast furnace slag, it is not a conventional admixture for cement. Currently most steel slags are slow cooled rendering stable crystalline compounds with minor hydraulic value. Nevertheless, if steel slags would be quenched and granulated, the resulting glassy product might display increased hydration and strength development potential. The use of steel slag in cement could contribute to important savings for both cement and steelmaking industries and provide a solution for the environmental problems linked to CO2 emissions and costs of transport and disposal. The purpose of this research is to explore the thermodynamics and kinetics of steel slag hydration in an effort to produce a cement additive, or a more promising material of near Portland cement composition. An important criteria used in the assessment of slags as potential cements is the presence of a glassy phase. At present, it is not very clear why glass enhances the hydration process. However, it is known that the free energy of formation for glasses is less than for crystals so that glasses are easier to hydrate compared to crystalline materials. In the particular case of steel slag, the glassy phase would have to contain high amounts of iron. Steel slags are known to display iron levels approximately 10 times higher than Portland cement and commonly used blast furnace slags. However, the effect of high Fe2O3 levels on the setting and strengthening of cement paste is not clearly understood due to the fact that most cement additives do not present this characteristic. The present work looks at the progress made in recycling steel slag as cement additive, the complexity of the hydration process in slags, the possibilities of improving the hydration potential of slags at laboratory and industrial level, and the problems that still

  5. Competição entre materiais corretivos (escórias de siderurgia x calcário em solos de várzea do Vale do Paraíba Utilization of two types of blast furnace slag as a soil corrective in the Paraíba Valley

    Directory of Open Access Journals (Sweden)

    A. Gentil Gomes

    1962-01-01

    Full Text Available Embora apresentando os solos do Vale do Rio Paraíba, com poucas exceções, acidez de média a elevada, muito pouco uso de corretivos de solos tem sido feito. Êste fato se deve principalmente ao pequeno número de jazidas de calcário existente na região, insuficiente para atender à demanda desse material para a agricultura. Visando colaborar na solução do problema, foram estudadas em seis experimentos instalados em solos de várzea, as possibilidades de utilização de dois tipos de escórias, provenientes da Usina Siderúrgica Nacional de Volta Redonda e da produção de aço em São Caetano e Moji das Cruzes. Nesses ensaios, em culturas de batata e tomate, foram comparados os dois tipos de escórias e um de calcário, em três níveis, tendo como testemunha um tratamento que recebeu apenas a adubação básica, NPK. Os resultados obtidos autorizam a recomendação do emprêgo das escorias. Para sua comercialização, entretanto, necessário se torna alterar o grau de moagem, para que sua granulometria satisfaça às exigências legais.Although the soil in the Paraiba Valley generally presents medium to high acidity, the practice of liming is not yet widespread there. One of the reasons for this is the lack of enough lime sources in its vicinity. As a contribution to the study of the liming problem in the Paraiba Valley, six experiments were carried out on various types of soils in the area, comparing two types of slags with limestone as soil correctives. The slags were obtained from the Usina Siderúrgica Nacional, Volta Redonda and from the São Caetano Steel Plant, São Caetano. They were conducted with the tomato and potato crops. Three levels of each type of slag or limestone, plus a complete fertilizer, were compared. Control plots received only the fertilizer. The results from these experiments indicated that the two types of slag compared favorably with limestone as a calcium source. Both can be recommended as a corrective for

  6. Effects of Basicity and MgO in Slag on the Behaviors of Smelting Vanadium Titanomagnetite in the Direct Reduction-Electric Furnace Process

    Directory of Open Access Journals (Sweden)

    Tao Jiang

    2016-05-01

    Full Text Available The effects of basicity and MgO content on reduction behavior and separation of iron and slag during smelting vanadium titanomagnetite by electric furnace were investigated. The reduction behaviors affect the separation of iron and slag in the direct reduction-electric furnace process. The recovery rates of Fe, V, and Ti grades in iron were analyzed to determine the effects of basicity and MgO content on the reduction of iron oxides, vanadium oxides, and titanium oxides. The chemical compositions of vanadium-bearing iron and main phases of titanium slag were detected by XRF and XRD, respectively. The results show that the higher level of basicity is beneficial to the reduction ofiron oxides and vanadium oxides, and titanium content dropped in molten iron with the increasing basicity. As the content of MgO increased, the recovery rate of Fe increased slightly but the recovery rate of V increased considerably. The grades of Ti in molten iron were at a low level without significant change when MgO content was below 11%, but increased as MgO content increased to 12.75%. The optimum conditions for smelting vanadium titanomagnetite were about 11.38% content of MgO and quaternary basicity was about 1.10. The product, vanadium-bearing iron, can be applied in the converter steelmaking process, and titanium slag containing 50.34% TiO2 can be used by the acid leaching method.

  7. Properties of self-bonded silicon carbide brick for blast furnace%高炉用新型自结合碳化硅砖性能研究

    Institute of Scientific and Technical Information of China (English)

    李付; 吕春江; 李杰; 王建栋; 吴吉光; 黄志刚

    2011-01-01

    The alkali resistance, slag resistance, thermal shock resistance, etc. Of new-type self-bonded silicon carbide bricks were studied by XRD,SEM,and other technical means,and were compared with those of Si,N4 bonded silicon carbide bricks. The results show that the new-type self-bonded silicon carbide bricks present high thermal conductivity,good slag resistance,thermal shock resistance,and mechanical properties, and are of great prospect as inner lining in blast furnace.%借助XRD、SEM等技术,对新型自结合碳化硅砖的抗碱性、抗渣性和抗热震性等高炉耐火材料的关键使用性能进行了研究,并与Si3 N4结合碳化硅高炉砖进行了对比.结果表明:这种新型自结合碳化硅砖热导率高,力学性能好,抗碱性、抗渣性和抗热震性优良,预计用作高炉内衬具有良好的应用前景.

  8. Thermal analysis evaluation of the reactivity of coal mixtures for injection in the blast furnace

    Directory of Open Access Journals (Sweden)

    Maria de Lourdes Ilha Gomes

    2006-03-01

    Full Text Available Pulverized Coal Injection (PCI is an important standard technology replacing coke partially by pulverized coal into the blast furnace that allows a significant reduction of hot metal costs and environmental impact, contributing to a decrease of coke requirements for ironmaking. Coals typically used in this process in Brazil are, at current time, exclusively imported from many countries, although economic important coal-measures occur in the southern part of the country. The Brazilian coals have a low rank, higher contents of inert components, proportioning nocoking properties and an expected high reactivity. Due to these caractheristics, these coals could be used for injection in the blast furnaces in order to decrease the dependency on high cost imported coals. The efficiency in the combustion and the coal reactivity are considered important parameters in the blast furnace, since a larger amount of char (unburned coal causes severe problems to the furnace operation. The aim of the present work is to compare the reactivity of a south Brazilian coal, obtained from Faxinal mine, with two imported coals and the blends of the Brazilian coal with the imported ones. The reactivity of these coals and their blends were evaluated in a thermogravimetric analyzer. In the experiments, various mass ratios of Faxinal coal and the imported coals were used to compose the blends. The gasification reaction with pure CO2 was conducted under isothermal conditions at 1050 °C and atmospheric pressure. The experimental results show the greater reactivity of the Faxinal coal. The additive behavior was confirmed. The blends with a composition of up to 50% Faxinal coal have parameters according to the usual limits used for PCI.

  9. Improvement of Hydraulic System Blast Furnace Clay Gun%高炉泥炮液压系统改造

    Institute of Scientific and Technical Information of China (English)

    唐辉

    2015-01-01

    高炉泥炮是高炉生产的重点设备之一,本文介绍了高炉泥炮液压系统的构成及存在的问题。通过液压站静压导轨伸缩防护罩改造和位移传感器的定位优化,保证了高炉泥炮液压系统的正常运行,为高炉的稳定顺行创造了良好的条件。%Blast furnace mud gun was one of the key equipment of blast furnace.The paper introduced the composition of hydraulic system for blast furnace mud gun and the existing problems.Hydrostatic guide way telescopic protective cover positioning transformation and the displacement sensor was optimized through the hydraulic station to ensure the normal op-eration of the hydraulic system of blast furnace mud gun and create good conditions for the stable operation of blast furnace.

  10. Multi-fluid numerical simulation and analysis of blast furnace in oxygen blast furnace process%氧气高炉多流体数值模拟与分析

    Institute of Scientific and Technical Information of China (English)

    张宗良; 孟嘉乐; 郭占成

    2015-01-01

    为研究不同氧气高炉操作流程及操作参数对高炉内部过程产生的影响,预测氧气高炉流程各参数的变化规律,基于多流体理论、冶金传输原理、冶金反应动力学与热力学理论以及计算流体力学建立了普通高炉多流体模型,并在此基础上修改边界条件及内部相关参数,建立氧气高炉多流体数学模型。通过建立的模型分别对普通高炉和气化炉氧气高炉(GF-FOBF)流程中的氧气高炉进行了模拟计算,得到两种工艺流程下高炉内温度场、浓度场和速度场等典型参数的分布情况。通过对计算结果的对比,分析了氧气高炉操作条件下炉内状态的主要特征和相对于普通高炉发生的变化,发现氧气高炉内部速度场、温度场均发生变化,特别是气相组分的均匀分布问题明显。本模型可为氧气高炉流程试验及流程开发提供参考。%To study the effects of different oxygen blast furnace operating procedures and their operating parameters on blast furnace process,and to predict the variation of each parameter of oxygen blast furnace process,a multi-fluid blast furnace model is built based on multi-fluid theory,metallurgical transport theory,metallurgical thermodynamics and kinetics,and computational fluid dynamics.By modifying its boundary conditions and internal parameters,the establishment of multi-fluid model of oxygen blast furnace is achieved.Numerical simulation of the normal blast furnace and gasification furnace-oxygen blast furnace (GF-FOBF)is carried out with this model and the fields of typical parameters,such as temperature field,are obtained.By comparing the calculation results,the main features of the furnace under oxygen blast furnace operating conditions and changes relative to the traditional blast furnace are analyzed.It can be found that the oxygen blast furnace internal velocity field and temperature field change,especially the distribution of gas

  11. HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

    Directory of Open Access Journals (Sweden)

    Iacobescu R. I.

    2013-06-01

    Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

  12. Analysis on Leakage Reason of Cooling Staves Used in Blast Furnace%高炉冷却壁破损因为分析

    Institute of Scientific and Technical Information of China (English)

    魏波; 童静; 陈先利

    2011-01-01

    根据安钢8号高炉破损调查的结果,对冷却壁破损的因为进行了分析,认为冷却壁破损不但与铸造质量有关,而且与高炉设计缺陷、炉况难行以及操作制度也有关系,并提出了相应技术措施.%Based on the investigation of 8# blast furnace damage in Angang, the reasons of cooling stave damage have been analyzed, resulting in that blast furnace damage was not only related to the quality of casting metals, but also had something to do with design limitation of blast furnace and the difficulties of blast furnace condition and operation system of blast furnace hence interrelated technological measures put forward.

  13. The Adhesion and Formation Mechanism of Blast Furnace Gunning Layer

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Basing on the study of the equilibrium relationship of interfacial tension among gunning particles, repaired surface and atmosphere, this test is in a position to draw a conclusion concerning the adhesion mechanism of the gunning refractory and the repaired surface, which illustrates the formation of the bottom gunning layer by moist fine gunning particles on the repaired surface. Also involved within the scope of discussion and probe are the patterns formed under this contacting effect and the formation mechanism of gunning layer. The analytic research regarding the behavior of gunning interface has ascribed the influence upon adhesion intensity to the quality of furnace gunning refractory, the state of the repaired surface and the gunning techniques.

  14. A novel model for cost performance evaluation of pulverized coal injected into blast furnace based on effective calorific value

    Institute of Scientific and Technical Information of China (English)

    徐润生; 张建良; 左海滨; 李克江; 宋腾飞; 邵久刚

    2015-01-01

    The combustion process of pulverized coal injected into blast furnace involves a lot of physical and chemical reactions. Based on the combustion behaviors of pulverized coal, the conception of coal effective calorific value representing the actual thermal energy provided for blast furnace was proposed. A cost performance evaluation model of coal injection was built up for the optimal selection of various kinds of coal based on effective calorific value. The model contains two indicators: coal effective calorific value which has eight sub-indicators and coal injection cost which includes four sub-indicators. In addition, the calculation principle and application of cost performance evaluation model in a Chinese large-scale iron and steel company were comprehensively introduced. The evaluation results finally confirm that this novel model is of great significance to the optimal selection of blast furnace pulverized coal.

  15. Novel blast furnace operation process involving charging with low-titanium vanadium-titanium magnetite carbon composite hot briquette

    Science.gov (United States)

    Zhao, Wei; Chu, Man-sheng; Wang, Hong-tao; Liu, Zheng-gen; Tang, Ya-ting

    2016-05-01

    An innovative process of blast furnace (BF) operation involving charging with low-titanium vanadium-titanium magnetite carbon composite hot briquette (LVTM-CCB) was proposed for utilizing LVTM and conserving energy. In this study, the effect of LVTM-CCB charging ratio on the softening, melting, and dripping behaviors of the mixed burden was explored systemically, and the migration of valuable elements V and Cr was extensively investigated. The results show that with increasing LVTM-CCB charging ratio, the softening interval T 40 - T 4 increases from 146.1°C to 266.1°C, and the melting interval T D - T S first decreases from 137.2°C to 129.5°C and then increases from 129.5°C to 133.2°C. Moreover, the cohesive zone becomes narrower and then wider, and its location shifts slightly downward. In addition, the recovery ratios of V and Cr in dripped iron first increase and then decrease, reaching maximum values of 14.552% and 28.163%, respectively, when the charging ratio is 25%. A proper LVTM-CCB charging ratio would improve the softening-melting behavior of the mixed burden; however, Ti(C,N) would be generated rapidly in slag when the charging ratio exceeds 25%, which is not favorable for BF operation. When considering the comprehensive softening-melting behavior of the mixed burden and the recovery ratios of V and Cr, the recommended LVTM-CCB charging ratio is 20%.

  16. Recycling of industrial waste and performance of steel slag green concrete

    Institute of Scientific and Technical Information of China (English)

    LI Yun-feng; YAO Yan; WANG Ling

    2009-01-01

    Workability and mechanical properties of steel slag green concrete with different types of steel slag and different dosages of admixtures were investigated. The effectiveness of steel slag powder on suppressing alkali aggregate reaction (AAR) expansion was assessed using the method of ASTM C441 and accelerated test method. Experimental results show that mechanical properties can be improved further due to the synergistic effect and mutual activation when compound mineral admixtures with steel slag powder and blast-furnace slag powder are mixed into concrete, in addition, about 50% decrease in expansion rate of mortar bars with mineral admixtures can be achieved in AAR tests. Mineral admixtures with steel slag powder as partial replacement for Portland cement in concrete is an effective means for controlling expansion due to AAR.

  17. 高炉渣铁排放在线监测系统的开发与应用%Development and application about on-line monitoring system of hot metal drainage of blast furnace

    Institute of Scientific and Technical Information of China (English)

    黄培正; 董亚峰; 侯全师; 沙永志

    2015-01-01

    To achieve the detection of the hot metal and slag flow,three parameters must be detected which includes the metal flow velocity,the tap hole diameter and the mass increase rate of the hot metal ladle. According to physicochemical property of the high temperature liquid metal and slag,it is difficult to achieve accurate direct measurement. A non-con-tact measuring method for hot metal and slag flow is proposed after research and field trip. Based on the Doppler effect, the metal and slag drainage rate of Shougang Jingtang 5 500 m³ blast furnace was measured on-line,and at the same time video camera monitors the section of tapping hole,and the change of tap hole diameter was recorded and observed in real time. Combining the mass increase rate of hot metal in the weighing system of iron ladle,analyzing and calculating the metal and slag drainage rate and slag ratio of blast furnace,verifying the reliability of detection system in contrast with the actual theoretical value.%要实现渣铁流量的检测,必须分别对渣铁流速、流股直径变化和铁水罐增重速率3个参数进行监测,由于高温液态渣铁理化特性,对其直接准确测量是非常困难的,经过研究和生产现场实地考察,提出一种非接触式测量渣铁流量的方法。依据多普勒效应在线测量首钢京唐5500 m³高炉出铁时渣铁排放的速率,并同步视屏摄像仪监测铁口截面,利用图像处理技术,实时观测记录铁口直径的变化,结合铁水罐称重系统中的铁水增重速率,分析计算高炉出渣出铁速率及高炉渣比,对比实际理论值验证了监测系统的可靠性。

  18. The Whyalla No. 2 blast furnace life extension with improved productivity and quality

    Energy Technology Data Exchange (ETDEWEB)

    Ward, R.F.; Broadbent, P.F.; Tsalapatis, J.

    1993-01-01

    The performance of the Whyalla No. 2 Blast Furnace has previously been reported, and at the time of that report it was planned that the furnace would be relined in January 1993. The actions and improvements previously reported have proved to be more beneficial than it was initially thought possible, and have since been progressed to the stage where a campaign life in excess of 15 years is now realistically targeted. This paper highlights the actions that have proved successful in exceeding 12 years of campaign life and current average productivity of 2.1 t/m[sup 3]/d I.V., fuel rate of less than 500 kg/thm and Hot Metal Silicon standard deviation less than 0.1%.

  19. Development and Application of Mullite—Composite Brick for Baths Pool of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHOULei; LIXian-ming; 等

    1994-01-01

    The paper deals with the development and production of mullite-composite bricks for baths pool of balst furnace,Fused corundum,synthetic mullite ,special grade bauxite and a certain amount of additives were used as raw materials to produce corundum-mullite brick and yellow-corundum brick,All of their physical and chemical properties surpass the designed values.Good results have been obtained from the applic-cation in the baths pool of No.7 blast furnace of Anshan I & S Co.(Angang).The silicon content in pig iron decreases by 0.1%-0.2% while the temperature of the hot metal increases by 20℃,The mineral composition and structure have been studied by means of XRD and SEM.

  20. Industrial Experiment on Coke Spraying With ZBS Additive in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHU Zi-zong; ZHANG Zhu-ming; TANG Qi-yong; YANG Xue-feng; ZHANG Kun-hua; ZHAO Xian-sheng

    2006-01-01

    In order to improve the thermal properties of coke, an industrial experiment on the coke spraying with ZBS additive solution was carried out at coking plant and No.6 blast furnace (2 000 m3) of Kunming Iron and Steel Co Ltd. The coke reaction index (CRI) of the coke spraying with ZBS additive solution decreases by 10.56%, and the coke strength after reaction (CSR) increases by 7.80% in comparison with those of the un-sprayed coke. During the experiment, the average iron output increases by 66.69 t/d, and the coke rate is reduced by 5.21 kg per ton iron, while the fluctuation of furnace temperture is small, and sulphur content in hot metal and 100% of hot metal are acceptable.

  1. Computational Fluid Dynamics (CFD) Modeling for High Rate Pulverized Coal Injection (PCI) into the Blast Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Chenn Zhou

    2008-10-15

    Pulverized coal injection (PCI) into the blast furnace (BF) has been recognized as an effective way to decrease the coke and total energy consumption along with minimization of environmental impacts. However, increasing the amount of coal injected into the BF is currently limited by the lack of knowledge of some issues related to the process. It is therefore important to understand the complex physical and chemical phenomena in the PCI process. Due to the difficulty in attaining trus BF measurements, Computational fluid dynamics (CFD) modeling has been identified as a useful technology to provide such knowledge. CFD simulation is powerful for providing detailed information on flow properties and performing parametric studies for process design and optimization. In this project, comprehensive 3-D CFD models have been developed to simulate the PCI process under actual furnace conditions. These models provide raceway size and flow property distributions. The results have provided guidance for optimizing the PCI process.

  2. Modeling of Internal State and Performance of an Ironmaking Blast Furnace: Slot vs Sector Geometries

    Science.gov (United States)

    Shen, Yansong; Guo, Baoyu; Chew, Sheng; Austin, Peter; Yu, Aibing

    2016-04-01

    Mathematical modeling is a cost-effective method to understand internal state and predict performance of ironmaking blast furnace (BF) for improving productivity and maintaining stability. In the past studies, both slot and sector geometries were used for BF modeling. In this paper, a mathematical model is described for simulating the complex behaviors of solid, gas and liquid multiphase flow, heat and mass transfers, and chemical reactions in a BF. Then the model is used to compare different model configurations, viz. slot and sector geometries by investigating their effects on predicted behaviors, in terms of two aspects: (i) internal state including cohesive zone, velocity, temperature, components concentration, reduction degree, gas utilization, and (ii) performance indicators including liquid output at the bottom and gas utilization rate at the furnace top. The comparisons show that on one hand, predictions of internal state of the furnace such as fluid flow and thermo-chemical phenomena using the slot and sector geometries are qualitatively comparable but quantitatively different. Both sector and slot geometries give a similar cohesive zone shape but the sector geometry gives a higher cohesive zone near the wall and faster reduction. On the other hand, the two geometries can produce similar performance indicators including gas utilization at the furnace top and liquid output at the bottom. Such a study is useful in selecting geometry for numerically examining BF operation with respect to different needs.

  3. Continual Measuring of Local Stress Values on Shell of the Blast Furnace Hearth and of Total Shell Expansion

    Directory of Open Access Journals (Sweden)

    P. Bigoš

    2012-01-01

    Full Text Available This paper deals with installation of strain gauges on the external surface of the blast furnace shell in two rows, whereas there will be defi ned 8 measuring points in every row. The fi nal result is evaluation of data obtained during up to 45 days of the operation. In this papers are commentary and discussions to measured time behaviours. The main purpose of this measuring was investigation of impact of salamander on blast furnace shell expansion after its lay off , cooling and next starting of operation.

  4. Soot formation in a blast furnace - Prediction via a parametric study, using detailed kinetic modeling

    Energy Technology Data Exchange (ETDEWEB)

    Nordstroem, T.; Kilpinen, P.; Hupa, M. [Aabo Akademi, Turku (Finland). Combustion Chemistry Group

    1996-12-31

    The objective of this work has been to investigate the soot formation in a blast furnace fired with heavy fuel oil, using detailed kinetic modelling. This work has been concentrated on parameter studies that could explain under which conditions soot is formed and how that formation could be avoided. The parameters investigated were temperature, pressure, stoichiometric ratio, pyrolysis gas composition and reactor model. The calculations were based on a reaction mechanism that consists of 100 species and 446 reactions including polyaromatic hydrocarbons (PAM) up to 7 aromatic rings SULA 2 Research Programme; 4 refs.

  5. Reactivity of brazilian coal, charcoal, imported coal and blends aiming to their injection into blast furnaces

    Directory of Open Access Journals (Sweden)

    Janaína Gonçalves Maria da Silva Machado

    2010-09-01

    Full Text Available For about 10 years the steel industry in Brazil has used pulverized coal injection (PCI technology in the blast furnaces based on imported coals. In order to decrease the dependence on imported coals, Brazilian coal, which has limited use due to high ash content, was suggested to be mixed with imported coal and charcoal. The aim was to examine the reactivity of the samples. The charcoal use in the steel industry contributes to the CO2 emission reduction, since it represents a renewable source of energy. The reactivity of the coals, charcoal and mixtures was evaluated through simultaneous thermal analyses. Results of this study are presented and discussed.

  6. Study on the early warning mechanism for the security of blast furnace hearths

    Science.gov (United States)

    Zhao, Hong-bo; Huo, Shou-feng; Cheng, Shu-sen

    2013-04-01

    The campaign life of blast furnace (BF) hearths has become the limiting factor for safety and high efficiency production of modern BFs. However, the early warning mechanism of hearth security has not been clear. In this article, based on heat transfer calculations, heat flux and erosion monitoring, the features of heat flux and erosion were analyzed and compared among different types of hearths. The primary detecting elements, mathematical models, evaluating standards, and warning methods were discussed. A novel early warning mechanism with the three-level quantificational standards was proposed for BF hearth security.

  7. Measures of Decreasing Blast Furnace Fuel Consumption and Improving Sinter Performance in Guofeng

    Institute of Scientific and Technical Information of China (English)

    YU Yuan-hao; FENG Gen-sheng; SU Dong-xue

    2008-01-01

    To further decrease the fuel consumption of blast furnace in Tangshan Guofcng Iron and Steel Co Ltd,measures of improving the quality of sinter and pellet and the performances of raw materials were put forward through phase analysis and physical and chemical performance testing.The measures of increasing the grade of sinter,decreasing the sinter reduction degradation index at low temperature,and increasing the sinter soft melt performance at elevated temperature,as well as the reasonable process parameters of sintering were described in detail.

  8. Effect of alkaline elements on the reactivity, strength and structural properties of blast furnace cokes

    Directory of Open Access Journals (Sweden)

    A. Bhattacharyya

    2015-07-01

    Full Text Available The present study concerns itself on the adverse effects of alkaline elements like sodium and potassium on blast furnace cokes. To achieve a deeper insight on the effects of alkaline elements on coke reactivity and strength, industrial coke samples impregnated with different alkaline species in various amounts have been tested under standard conditions to find out their Coke Reactivity Index (CRI and Coke Strength after Reaction (CSR values. Scanning electron microscopy, petrographic and Raman Spectrometric investigations demonstrate the change of structural properties. The mechanism of catalysis has been postulated.

  9. Distribution of the blast furnace gas in V and M of Brazil during the reduction of production; Distribuicao de GAF na V e M do Brasil durante a reducao de producao

    Energy Technology Data Exchange (ETDEWEB)

    Lana, Camila Soares; Silva, Ricardo Junqueira; Soares, Lis Nunes; Valentim, Rodrigo Freitas [V e M do Brasil S.A., Belo Horizonte, MG (Brazil)

    2010-07-01

    V e M do Brasil is an integrated steel mill with the production of seamless steel pipe. The manufacture process comprises two charcoal blast furnaces that have blast furnace gas as a by-product. The use of natural gas is complementary to the blast furnace gas in the mills. The appropriate planning of these intakes during the crisis had as premise the best use of blast furnace gas and minimizing the use of natural gas. With this planning, it was possible to optimize the use of blast furnace gas reducing 8% of natural gas cost. (author)

  10. Volatilization of elemental mercury from fresh blast furnace sludge mixed with basic oxygen furnace sludge under different temperatures.

    Science.gov (United States)

    Földi, Corinna; Dohrmann, Reiner; Mansfeldt, Tim

    2015-11-01

    Blast furnace sludge (BFS) is a waste with elevated mercury (Hg) content due to enrichment during the production process of pig iron. To investigate the volatilization potential of Hg, fresh samples of BFS mixed with basic oxygen furnace sludge (BOFS; a residue of gas purification from steel making, processed simultaneously in the cleaning devices of BFS and hence mixed with BFS) were studied in sealed column experiments at different temperatures (15, 25, and 35 °C) for four weeks (total Hg: 0.178 mg kg(-1)). The systems were regularly flushed with ambient air (every 24 h for the first 100 h, followed by every 72 h) for 20 min at a flow rate of 0.25 ± 0.03 L min(-1) and elemental Hg vapor was trapped on gold coated sand. Volatilization was 0.276 ± 0.065 ng (x m: 0.284 ng) at 15 °C, 5.55 ± 2.83 ng (x m: 5.09 ng) at 25 °C, and 2.37 ± 0.514 ng (x m: 2.34 ng) at 35 °C. Surprisingly, Hg fluxes were lower at 35 than 25 °C. For all temperature variants, an elevated Hg flux was observed within the first 100 h followed by a decrease of volatilization thereafter. However, the background level of ambient air was not achieved at the end of the experiments indicating that BFS mixed with BOFS still possessed Hg volatilization potential.

  11. Mass and elemental distributions of atmospheric particles nearby blast furnace and electric arc furnace operated industrial areas in Australia.

    Science.gov (United States)

    Mohiuddin, Kazi; Strezov, Vladimir; Nelson, Peter F; Stelcer, Eduard; Evans, Tim

    2014-07-15

    The improved understanding of mass and elemental distributions of industrial air particles is important due to their heterogeneous atmospheric behaviour and impact on human health and the environment. In this study, particles of different size ranges were collected from three sites in Australia located in the vicinity of iron and steelmaking industries and one urban background site with very little industrial influence. In order to determine the importance of the type of industrial activity on the urban atmospheric quality, the industrial sites selected in this study were in the close proximity to two blast furnace operated and one electric arc furnace based steelmaking sites. The chemical compositions of the collected air particles were analysed using the proton induced X-ray emission (PIXE) technique. This study revealed significantly higher metal concentrations in the atmospheric particles collected in the industrial sites, comparing to the background urban site, demonstrating local influence of the industrial activities to the air quality. The modality types of the particles were found to be variable between the mass and elements, and among elements in the urban and industrial areas indicating that the elemental modal distribution is as important as particle mass for particle pollution modelling. The highest elemental number distribution at all studied sites occurred with particle size of 0.1 μm. Iron was found as the main dominant metal at the industrial atmosphere in each particle size range. The industrial Fe fraction in the submicron and ultrafine size particles was estimated at up to 95% which may be released from high temperature industrial activities with the iron and steelmaking industries being one of the major contributors. Hence, these industrial elemental loadings can highly influence the atmospheric pollution at local urban and regional levels and are required to consider in the atmospheric modelling settings.

  12. Study on taphole clay with high strength and enviroment-friendly and its application in large blast furnace%大型高炉高强度环保炮泥的研制及应用

    Institute of Scientific and Technical Information of China (English)

    徐国涛; 李淑忠; 熊亚非; 李怀远; 邓棠; 张洪雷

    2011-01-01

    对大型高炉高强度环保炮泥的组成、性能、结构进行了研究.研制的炮泥在炼铁厂4座高炉得到了应用,在3 800 m3高炉连续使用4个月,日出铁次数11~13次,铁水流速7.5 t/min,吨铁炮泥消耗降到0.49 kg;为高炉快速达产、减少铁水散喷创造了条件;该炮泥容易开孔,铁口通道稳定,抗渣铁侵蚀,没有黑色、黄色的毒害烟雾,利于现场工作环境的改善.%The composition, structure and properties of taphole clay with high strength and enviroment-friendly used for large blast furnace are investigated in this paper. The taphole clay has been applied at four blast furnaces of the Ironmaking Plant of WISCO,of which the taphole clay was continuously applied for four months at a new BF with 3 800 m3. On this furnace, the daily tapping time was 11-13, the flow rate of hot metal was 7. 5 t/min and the consumption of taphole clay decreased to 0. 49 kg/t, which was helpful for the new blast furnace to reach its designed production quickly. The taphole clay is good in anti-corrosion properties of slag and hot metal and easy to be opened, and no poisonous smoke in tapping process. As a result, the operational surrounding of casthouse can be improved.

  13. Choice of technological regimes of a blast furnace operation with injection of hot reducing gases

    Directory of Open Access Journals (Sweden)

    Babich, A. I.

    2002-08-01

    Full Text Available Injection rate of fossil fuels is limited because of drop in the flame temperature in the raceway and problems in the deadman region and the cohesive zone. The next step for obtaining a considerable coke saving, a better operation in the deadman as an well as increase in blast furnace productivity and minimizing the environmental impact due to a decrease in carbon dioxide emmision would be injection by tuyeres of hot reducing gases (HRG which are produced by low grade coal gasification or top gas regenerating. Use of HRG in combination with high pulverized coal inyection PCI rate and oxigen enrichment in the blast could allow to keep and to increase the competitiveness of the blast furnace process. Calculations using a mathematical model show that the HRG injection in combination with pulverized coal (PC and enriching blast with oxigen can provide an increase in PC rate up to 300-400 kg/tHM and a rise in the furnace productivity by 40-50 %. Blast furnace operation with full oxigen blast (100 % of process oxigen with the exception for the hot blast is possible when HRG is injected.

    La tasa de inyección de combustibles fósiles está limitada a causa de la caída de la temperatura de llama en el raceway (cavidad frente a las toberas y a problemas en la región del "hombre muerto" y en la zona cohesiva. La inyección por tobera de gases reductores calientes (GRC, que se producen por gasificación de carbón de bajo grado o generación de gas de tragante, será la próxima etapa para lograr un considerable ahorro adicional de coque, una zona del "hombre muerto" bien definida, además de un aumento en la productividad del horno alto y para minimizar el impacto ambiental debido a una disminución de la emisión de dióxido de carbono. El uso de GRC en combinación con una tasa elevada de inyección de carbón pulverizado (ICP con viento enriquecido en oxígeno, podrá permitir mantener y aumentar la competitividad del proceso del horno

  14. Multi-Class Classification Methods of Cost-Conscious LS-SVM for Fault Diagnosis of Blast Furnace%Multi-Class Classification Methods of Cost-Conscious LS-SVM for Fault Diagnosis of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    LIU Li-mei; WANG An-na; SHA Mo; ZHAO Feng-yun

    2011-01-01

    Aiming at the limitations of rapid fault diagnosis of blast furnace, a novel strategy based on cost-conscious least squares support vector machine (LS-SVM) is proposed to solve this problem. Firstly, modified discrete particle swarm optimization is applied to optimize the feature selection and the LS-SVM parameters. Secondly, cost-con- scious formula is presented for fitness function and it contains in detail training time, recognition accuracy and the feature selection. The CLS-SVM algorithm is presented to increase the performance of the LS-SVM classifier. The new method can select the best fault features in much shorter time and have fewer support vectbrs and better general- ization performance in the application of fault diagnosis of the blast furnace. Thirdly, a gradual change binary tree is established for blast furnace faults diagnosis. It is a multi-class classification method based on center-of-gravity formula distance of cluster. A gradual change classification percentage ia used to select sample randomly. The proposed new metbod raises the sped of diagnosis, optimizes the classifieation scraraey and has good generalization ability for fault diagnosis of the application of blast furnace.

  15. Discrete element simulation of charging and mixed layer formation in the ironmaking blast furnace

    Science.gov (United States)

    Mitra, Tamoghna; Saxén, Henrik

    2016-11-01

    The burden distribution in the ironmaking blast furnace plays an important role for the operation as it affects the gas flow distribution, heat and mass transfer, and chemical reactions in the shaft. This work studies certain aspects of burden distribution by small-scale experiments and numerical simulation by the discrete element method (DEM). Particular attention is focused on the complex layer-formation process and the problems associated with estimating the burden layer distribution by burden profile measurements. The formation of mixed layers is studied, and a computational method for estimating the extent of the mixed layer, as well as its voidage, is proposed and applied on the results of the DEM simulations. In studying a charging program and its resulting burden distribution, the mixed layers of coke and pellets were found to show lower voidage than the individual burden layers. The dynamic evolution of the mixed layer during the charging process is also analyzed. The results of the study can be used to gain deeper insight into the complex charging process of the blast furnace, which is useful in the design of new charging programs and for mathematical models that do not consider the full behavior of the particles in the burden layers.

  16. Formation mechanism of the graphite-rich protective layer in blast furnace hearths

    Institute of Scientific and Technical Information of China (English)

    Ke-xin Jiao; Jian-liang Zhang; Zheng-jian Liu; Feng Liu; Li-sheng Liang

    2016-01-01

    A long campaign life of blast furnaces is heavily linked to the existence of a protective layer in their hearths. In this work, we conducted dissection studies and investigated damage in blast furnace hearths to estimate the formation mechanism of the protective layer. The results illustrate that a significant amount of graphite phase was trapped within the hearth protective layer. Furthermore, on the basis of the thermodynamic and kinetic calculations of the graphite precipitation process, a precipitation potential index related to the formation of the graphite-rich protective layer was proposed to characterize the formation ability of this layer. We determined that, under normal operating conditions, the precipitation of graphite phase from hot metal was thermodynamically possible. Among elements that exist in hot metal, C, Si, and P favor graphite precipitation, whereas Mn and Cr inhibit this process. Moreover, at the same hot-face temperature, an increase of carbon concentration in hot metal can shorten the precipitation time. Finally, the results suggest that measures such as reducing the hot-face tem-perature and increasing the degree of carbon saturation in hot metal are critically important to improve the precipitation potential index.

  17. A Model to Simulate Titanium Behavior in the Iron Blast Furnace Hearth

    Science.gov (United States)

    Guo, Bao-Yu; Zulli, Paul; Maldonado, Daniel; Yu, Ai-Bing

    2010-08-01

    The erosion of hearth refractory is a major limitation to the campaign life of a blast furnace. Titanium from titania addition in the burden or tuyere injection can react with carbon and nitrogen in molten pig iron to form titanium carbonitride, giving the so-called titanium-rich scaffold or buildup on the hearth surface, to protect the hearth from subsequent erosion. In the current article, a mathematical model based on computational fluid dynamics is proposed to simulate the behavior of solid particles in the liquid iron. The model considers the fluid/solid particle flow through a packed bed, conjugated heat transfer, species transport, and thermodynamic of key chemical reactions. A region of high solid concentration is predicted at the hearth bottom surface. Regions of solid formation and dissolution can be identified, which depend on the local temperature and chemical equilibrium. The sensitivity to the key model parameters for the solid phase is analyzed. The model provides an insight into the fundamental mechanism of solid particle formation, and it may form a basic model for subsequent development to study the formation of titanium scaffold in the blast furnace hearth.

  18. Improved CFD Model to Predict Flow and Temperature Distributions in a Blast Furnace Hearth

    Science.gov (United States)

    Komiyama, Keisuke M.; Guo, Bao-Yu; Zughbi, Habib; Zulli, Paul; Yu, Ai-Bing

    2014-10-01

    The campaign life of a blast furnace is limited by the erosion of hearth refractories. Flow and temperature distributions of the liquid iron have a significant influence on the erosion mechanism. In this work, an improved three-dimensional computational fluid dynamics model is developed to simulate the flow and heat transfer phenomena in the hearth of BlueScope's Port Kembla No. 5 Blast Furnace. Model improvements feature more justified input parameters in turbulence modeling, buoyancy modeling, wall boundary conditions, material properties, and modeling of the solidification of iron. The model is validated by comparing the calculated temperatures with the thermocouple data available, where agreements are established within ±3 pct. The flow distribution in the hearth is discussed for intact and eroded hearth profiles, for sitting and floating coke bed states. It is shown that natural convection affects the flow in several ways: for example, the formation of (a) stagnant zones preventing hearth bottom from eroding or (b) the downward jetting of molten liquid promoting side wall erosion, or (c) at times, a vortex-like peripheral flow, promoting the "elephant foot" type erosion. A significant influence of coke bed permeability on the macroscopic flow pattern and the refractory temperature is observed.

  19. Nonfibrous mineralogical analysis of bronchoalveolar lavage fluid from blast-furnace workers.

    Science.gov (United States)

    Corhay, J L; Bury, T; Delavignette, J P; Baharloo, F; Radermecker, M; Hereng, P; Fransolet, A M; Weber, G; Roelandts, I

    1995-01-01

    Steelworkers are exposed to many pollutants, and they are at risk for developing lung cancer. We demonstrated previously that steelworkers may be subject to an occult exposure to amphiboles in the plant environment. In the current study, we further analyzed bronchoalveolar lavage fluid of steelworkers by measuring intramacrophagic trace-metal content and nonfibrous mineral particles, using the particle-induced x-ray emission method and electron microscopy, respectively. Forty-seven blast-furnace workers and 45 healthy white-collar workers volunteered for this study. Significantly increased levels of iron, titanium, zinc, and bromine were found in the steelworkers, and levels of lead, chromium, arsenic, and strontium tended to increase in the macrophages and bronchoalveolar lavage fluid of the steelworkers. Nonfibrous particles, including illite, kaolinite, talc, chlorite, amorphous silica, quartz, iron (compounds), and titanium hydroxide, were found in both groups, but the particle number per ml bronchoalveolar lavage fluid (particularly iron hydroxides and silicates) was more pronounced in blast-furnace workers. These elements and particles may act synergistically with other occupational carcinogens and cigarette smoke, the result of which may be an increased incidence of lung cancer in the ironsteel industry.

  20. Formation mechanism of the graphite-rich protective layer in blast furnace hearths

    Science.gov (United States)

    Jiao, Ke-xin; Zhang, Jian-liang; Liu, Zheng-jian; Liu, Feng; Liang, Li-sheng

    2016-01-01

    A long campaign life of blast furnaces is heavily linked to the existence of a protective layer in their hearths. In this work, we conducted dissection studies and investigated damage in blast furnace hearths to estimate the formation mechanism of the protective layer. The results illustrate that a significant amount of graphite phase was trapped within the hearth protective layer. Furthermore, on the basis of the thermodynamic and kinetic calculations of the graphite precipitation process, a precipitation potential index related to the formation of the graphite-rich protective layer was proposed to characterize the formation ability of this layer. We determined that, under normal operating conditions, the precipitation of graphite phase from hot metal was thermodynamically possible. Among elements that exist in hot metal, C, Si, and P favor graphite precipitation, whereas Mn and Cr inhibit this process. Moreover, at the same hot-face temperature, an increase of carbon concentration in hot metal can shorten the precipitation time. Finally, the results suggest that measures such as reducing the hot-face temperature and increasing the degree of carbon saturation in hot metal are critically important to improve the precipitation potential index.

  1. Effect of recycling blast furnace flue dust as pellets on the sintering performance

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2010-01-01

    Full Text Available The Egyptian Iron and Steel Company generates a great amount of blast furnace flue dust. The recovery of metals and carbon from this flue dust becomes a very important demand due to the increase of the price of coke breeze and the decrease of the primary source of metals. At the same time, it make the environment more safe by decreasing pollution. Introducing these dust fines in the sintering process proves to be very harmful for different operating parameters. Thus, this study aims at investigating the production of pellets resulting from these fines, using molasses as organic binder and its application in sintering of iron ore. The sintering experiments were performed using flue dust as pellets as a substitute of coke breeze. The results revealed that, sintering properties such as inter strength increases with using the flue dust pellets, while productivity of both the sinter machine and sinter machine at blast furnace yard decreases. Also the vertical velocity of the sinter machine and the weight loss during the reduction of produced the sinter by hydrogen decrease.

  2. A new concept of auxiliary fuel injection through tuyeres in blast furnaces developed by numerical simulations

    Directory of Open Access Journals (Sweden)

    Bruno Orlando de Almeida Santos

    2014-04-01

    Full Text Available The Injection of powdered materials in blast furnaces is a great option for reducing costs, increasing productivity and satisfy the environmental norms. Thus, this paper presents a study on the use of a flame stabilization system with rotation, designed to promote greater coal injection in the combustion zone, reducing losses and increasing the efficiency of the equipment. A physical model was used to evaluate scattering of pulverized fuel and is compared with numerical results in the same scale. In the second step, a combustion model was added to the numerical simulation, using dimensions of a real blast furnace. Fields like temperature, velocity and behavior of chemical reactions were analyzed. The results showed that double lances promote better particle injection when compared with simple lance for reduced material injection. The new injection system proposed, with swirl numbers of 0.12 and 0.24, promoted a better injection of both reduced material and temperature in the raceway zone. The swirl 0.24 showed superior performance when compared to other injection systems.

  3. Evaluation of Burden Descent Model for Burden Distribution in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Ping ZHOU; Peng-yu SHI; Yan-po SONG; Kai-le TANG; Dong FU; Chenn QZHOU

    2016-01-01

    Mathematical models for burden descending process have been applied to obtain whole burden structures in blast furnace,whereas the accuracy of those burden descent models has not been sufficiently investigated.Special evaluation method based on timeline burden profiles was established to quantitatively evaluate the error between ex-perimental and modeled burden structures.Four existing burden descent models were utilized to describe the burden structure of a 1/20 scaled warm blast furnace.Input modeling conditions including initial burden profile,descending volumes in each time interval,and normalized descending velocity distribution were determined via special image pro-cessing technology.Modeled burden structures were evaluated combined with the published experimental data.It is found that all the models caught the main profile of the burden structure.Furthermore,the improved nonuniform de-scent model (Model IV)shows the highest level of precision especially when burden descends with unstable velocity distribution tendency.Meanwhile,the traditional nonuniform descent model (Model III)may also be desirable to model the burden descending process when the burden descending velocity presents a linear tendency.Finally,the uni-form descent model (Model I)might be the first option for roughly predicting burden structure.

  4. A Novel Technique for Making Cold Briquettes for Charging in Blast Furnace

    Science.gov (United States)

    Mohanty, M. K.; Mishra, S.; Mishra, B.; Sarkar, S.; Samal, S. K.

    2016-02-01

    Different metallurgical wastes are generated during pyro processing of iron ore, which is used for making sponge iron or hot metal and for producing steel. Apart from these wastes, coke fines are generated during the coke making, and iron ore fines are generated during mining of iron ore. Although iron ore fines are used for making pellet after beneficiation still, it generates a huge quantity of iron ore waste during beneficiation with comparatively lower iron content. In the present study, briquettes are made by a stiff extrusion process from metallurgical waste like iron ore fines and coke fines with the addition of Portland cement as a binder and clay as a rheology modifier. Physical properties of the briquettes are evaluated, and reducibility of the briquettes is studied in comparison to lumpy iron ore. Phase analysis and microstructural analysis of the briquettes and lumpy iron ore are carried out after firing at different temperatures in the simulated blast furnace condition. Physical and mineralogical properties are correlated with the reducibility of the briquettes and lumpy iron ore. Briquettes made by a stiff extrusion process show a better mechanical strength fired at a different temperature to take the load of burden and better reducibility than lumpy iron ore. The briquettes after self-curing are charged to a 23 mt3 blast furnace which shows encouraging results.

  5. Failure Mechanism and Material Requirements for Coal Lance in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    XIONG Wei; JIA Juan; CHEN Jia-chao; SHANG He-ming

    2012-01-01

    Pulverized coal injection(PCI) is a key technology in modern ironmaking by blast furnace(BF) and the life of injection lance has a great influence on PCI operation and on normal running of blast furnace.It is found that the main reasons for the failure of the lances are their outer surface oxidation and the inner surface erosion through monitoring some lances used in BF.The outer surface oxidation of the lances made of lCr18Ni9Ti is inevitable under high hot blast temperature condition through thermodynamics analysis.A mathematical model for calculating the temperature of common monocular coal lance had been developed according to the principles of mass and energy balance.Increasing temperature and flow velocity of the hot blast would cause a rise in the lance temperature.The influence of hot blast temperature is more obvious.The lance temperature would decline when compressed air flux increases.Conveying technology of dense phase pulverized coal is beneficial to extending lance’s life because decreasing solid-gas ratio would intensify erosion and burning loss.The anti-oxidation temperature of lance materials needs to be over 1000 ℃ for BF intensified smelting.In order to increase the resistance to oxidation of the coal lance’s outer surface,oxidation-resistant steel or Al coating stainless steel is the appropriate material for BF use.Employing the metal surface treatment technology to enhance the hardness of the coal lance’s internal surface could prolong the service life of coal lance

  6. CFD study of ejector flow behavior in a blast furnace gas galvanizing plant

    Science.gov (United States)

    Besagni, Giorgio; Mereu, Riccardo; Inzoli, Fabio

    2015-02-01

    In recent years, there has been a growing interest toward Blast Furnace Gas (BFG) as a low-grade energy source for industrial furnaces. This paper considers the revamping of a galvanic plant furnace converted to BFG from natural gas. In the design of the new system, the ejector on the exhaust line is a critical component. This paper studies the flow behavior of the ejector using a Computational Fluid Dynamics (CFD) analysis. The CFD model is based on a 3D representation of the ejector, using air and exhaust gases as working fluids. This paper is divided in three parts. In the first part, the galvanic plant used as case study is presented and discussed, in the second part the CFD approach is outlined, and in the third part the CFD approach is validated using experimental data and the numerical results are presented and discussed. Different Reynolds-Averaged Navier-Stokes (RANS) turbulence models ( k-ω SST and k-ɛ Realizable) are evaluated in terms of convergence capability and accuracy in predicting the pressure drop along the ejector. Suggestions for future optimization of the system are also provided.

  7. Characterisation of the sintering behaviour of Waelz slag from electric arc furnace (EAF) dust recycling for use in the clay ceramics industry.

    Science.gov (United States)

    Quijorna, N; de Pedro, M; Romero, M; Andrés, A

    2014-01-01

    Waelz slag is an industrial by-product from the recovery of electric arc furnace (EAF) dust which is mainly sent to landfills. Despite the different chemical and mineralogical compositions of Waelz slag compared to traditional clays, previous experiments have demonstrated its potential use as a clay substitute in ceramic processes. Indeed, clayey products containing Waelz slag could improve mechanical and environmental performance, fixing most of the metallic species and moreover decreasing the release of some potential pollutants during firing. However, a deeper understanding of the complex phase transformations during its thermal treatment and the connection of this behaviour with the end properties is desirable in order to explain the role that is played by the Waelz slag and its potential contribution to the ceramic process. For this purpose, in the present study, the chemical, mineralogical, thermal and environmental behaviour of both (i) unfired powdered samples, and (ii) pressed specimen of Waelz slag fired up to different temperatures within the typical range of clay based ceramic production, has been studied. The effect of the heating temperature on the end properties of the fired samples has been assessed. In general, an increase of the firing temperature promotes sintering and densification of the products and decreases the open porosity and water absorption which also contributes to the fixation of heavy metals. On the contrary, an increase in the leaching of Pb, Cr and Mo from the fired specimens is observed. This can be attributed to the creation of Fe and Ca molybdates and chromates that are weakly retained in the alkali matrix. On the other side, at temperature above 950 °C a weight gain related to the emission of evolved gases is observed. In conclusion, the firing temperature of the ceramic process is a key parameter that affects not only the technical properties but also strongly affects the leaching behaviour and the process emissions.

  8. Modelling and analysis of blast furnace performance for efficient utilization of energy

    Energy Technology Data Exchange (ETDEWEB)

    Rasul, M.G.; Tanty, B.S.; Mohanty, B. [Central Queensland University, Rockhampton, Qld. (Australia). Faculty of Sciences, Engineering and Health

    2007-07-01

    A simple model is presented to assess thermal performance of blast furnace (BF) for efficient utilisation of energy with an integrated view to improving the productivity of the plant. The model is developed using the mass, energy and availability balance equations and is applied to an existing iron and steel industry in India. A comparison of the actual operation of the BF is made with that of the model prediction. The model provides a reasonable agreement with the real time data of the BF operation. The predicted values of BF coke rate and blast rate are 8.6% and 5.11% higher than that of the actual values, respectively. The First and Second Law efficiencies of BF operating system were found to be 77.3% and 39.13%, respectively. irreversibility of the actual operation of BF was found to be 18.9%, which included the irreversibility due to the transformation of chemical energy and promoting of reduction reactions. The main cause of the irreversibility in the process was the conversion of chemical energy of the fuel to thermal energy. The effect of the changing operating parameters on the plant productivity is also investigated. This study suggests that the plant productivity can be improved by increasing the hot air blast temperature, reducing hot metal silicon level, reducing coke ash level and increasing sinter volume in the charge. 20 refs., 7 figs., 5 tabs.

  9. Mass and elemental distributions of atmospheric particles nearby blast furnace and electric arc furnace operated industrial areas in Australia

    Energy Technology Data Exchange (ETDEWEB)

    Mohiuddin, Kazi, E-mail: kazi.mohiuddin@students.mq.edu.au [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia); Strezov, Vladimir; Nelson, Peter F. [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia); Stelcer, Eduard [Australian Nuclear Science and Technology Organisation, Lucas Heights, NSW (Australia); Evans, Tim [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia)

    2014-07-01

    The improved understanding of mass and elemental distributions of industrial air particles is important due to their heterogeneous atmospheric behaviour and impact on human health and the environment. In this study, particles of different size ranges were collected from three sites in Australia located in the vicinity of iron and steelmaking industries and one urban background site with very little industrial influence. In order to determine the importance of the type of industrial activity on the urban atmospheric quality, the industrial sites selected in this study were in the close proximity to two blast furnace operated and one electric arc furnace based steelmaking sites. The chemical compositions of the collected air particles were analysed using the proton induced X-ray emission (PIXE) technique. This study revealed significantly higher metal concentrations in the atmospheric particles collected in the industrial sites, comparing to the background urban site, demonstrating local influence of the industrial activities to the air quality. The modality types of the particles were found to be variable between the mass and elements, and among elements in the urban and industrial areas indicating that the elemental modal distribution is as important as particle mass for particle pollution modelling. The highest elemental number distribution at all studied sites occurred with particle size of 0.1 μm. Iron was found as the main dominant metal at the industrial atmosphere in each particle size range. The industrial Fe fraction in the submicron and ultrafine size particles was estimated at up to 95% which may be released from high temperature industrial activities with the iron and steelmaking industries being one of the major contributors. Hence, these industrial elemental loadings can highly influence the atmospheric pollution at local urban and regional levels and are required to consider in the atmospheric modelling settings. - Highlights: • Urban and

  10. Research on Energy Utilization and Optimization of Blast Furnace Process%高炉工艺能源利用与优化的研究

    Institute of Scientific and Technical Information of China (English)

    弭希雨

    2016-01-01

    Under the current conditions,the blast furnace fuel is mainly on coke.Reducing the coke rate of blast furnace can greatly improve the ironmaking productivity.The heat balance of the blast furnace is studied to guaranteed the thermal efficiency of the blast furnace and improve the blast furnace heat energy utilization ability.Through the analysis of all kinds of high furnace process,it can be seen that the use and optimization of the blast furnace process of energy.%在现行的工艺条件下,高炉的燃料主要以焦炭为主,降低高炉焦比能极大地提高炼铁的生产率。研究高炉的热平衡是保证高炉的热效率,提高高炉热能利用能力的重要方法。通过对各类高炉工艺的分析,可以看出高炉工艺的能源利用与优化的情况。

  11. Synthesis of TiO2 visible light catalysts with controllable crystalline phase and morphology from Ti-bearing electric arc furnace molten slag.

    Science.gov (United States)

    Li, Yang; Liu, Lulu; Guo, Min; Zhang, Mei

    2016-09-01

    TiO2 visible light catalysts with different crystalline phases and morphologies were synthesized from titanium-bearing electric arc furnace molten slag (Ti-bearing EAF slag) by using a simple acidolysis process. The effects of the pH of the HCl solution, liquid to solid ratio (RL/S, HCl solution to the residue ratio, mL/g) and acidolysis time on the micro-morphology and crystalline phase of as-prepared TiO2 photocatalysts were systematically investigated. The results indicated that with decreasing pH in the HCl solution and increasing RL/S, the crystalline phase and micro-morphology of the obtained TiO2 nanostructures tended to transform from anatase type TiO2 with spherical nanoparticle structures to rutile type TiO2 with needle-like nanorod structures. The acidolysis time had little influence on the crystalline phase but great impact on the size of the obtained TiO2. The growth mechanism of TiO2 from Ti-bearing EAF slag during the acidolysis process was also discussed. In addition, the influence of RL/S on the photocatalytic properties of the synthesized nanostructured TiO2 was studied. The results showed that the photodegradation efficiency for Rhodamine B solution could reach 91.00% in 120min when the RL/S was controlled at 50:1.

  12. Development and application of hearth-bottom erosion and accretion model of blast furnace%炉缸侵蚀结厚监测模型的研发与应用

    Institute of Scientific and Technical Information of China (English)

    马富涛

    2013-01-01

    介绍了基于遗传算法的炉缸侵蚀结厚模型的研发概况和主要模型功能,并结合某4 000 m3和5 000 m3大型高炉长期在线运行数据,着重对模型计算和侵蚀结厚监测模拟效果进行了验证.当炉底中心温度不断升高时,炉底侵蚀加剧,剩余厚度减小;当温度不断降低时,炉缸中心区域渣铁流动性差,炉底易形成导热系数较低的粘结物.模型计算结果与实际的温度变化趋势及炉缸活跃性表现相一致.%In this paper,the development of hearth-bottom erosion and accretion mathematic model of blast furnace based on genetic algorithm and its functions are introduced.Combined with long-term on-line calculation data of 4 000 m3 and 5 000 m3 large blast furnaces,the erosion and accretion simulation results are verified with model calculations.When bottom center temperature continuously increased,bottom erosion process would continuously take place and the bottom thickness would be reduced.When the bottom center temperature continuously decreases,the liquidity of hot metal and molten slag in hearth center would become poor,and it is easy to form lower thermal conductivity bonding material in bottom area.In a word,the results of model calculation and simulation are consistent with actual temperature change trend and performance of blast furnace hearth.

  13. C blast furnace smelting theory and practice with low silicon%C 高炉低硅冶炼理论和实践

    Institute of Scientific and Technical Information of China (English)

    王子林

    2014-01-01

    这次通过对C高炉生产指标分析,在现有条件下减少入炉焦炭灰分、从而减少SiO2入炉量、合理配备炉料结构、调整操作制度等措施,实现C高炉低硅冶炼的生产实践。%By analysis of production targets of C blast furnace , coke ash in blast furnace would be re-duced under the current conditions , thereby reducing the amount of SiO 2 in the blast furnace , making the charge struture reasonable , adjusting the operating system , so that the production practices of low silicon smelting in C blast furnace could be achieve .

  14. Heavy metals adsorption on blast furnace sludges; Adsorcion de metales pesados sobre lodos de horno alto

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Delgado, A.; Perez, C.; Lopez, F.A. [Centro Nacional de Investigaciones Metalurgicas. CENIM. Madrid (Spain)

    1998-10-01

    Most of industrial liquid effluents have high contents of heavy metals. The recovery of these metals is environmental and economically interesting. In this work we study the use of sludge, a by-product of the steel industry, as an adsorbent for the removal of heavy metals from liquid effluents. The adsorption of Pb``2+, Zn``2+, Cd``2+, Cu``2+ and Cr``3+ on the sludge was investigated by determination of adsorption isotherms. The effect of time, equilibrium temperature and concentration of metal solution on sludge adsorption efficiency was evaluated. The adsorption process was analysed using the theories of Freundlich and Langumuir and the thermodynamic values {Delta}G, {Delta}H and {Delta}S corresponding to each adsorption process were calculated. Blast furnace sludge was found to be an effective sorbent for Pb, Zn, Cd, Cu and Cr-ions within the range of ion concentrations employed. (Author) 5 refs.

  15. Blast furnace residues for arsenic removal from mining-contaminated groundwater.

    Science.gov (United States)

    Carrillo-Pedroza, Fco Raúl; Soria-Aguilar, Ma de Jesús; Martínez-Luevanos, Antonia; Narvaez-García, Víctor

    2014-01-01

    In this work, blast furnace (BF) residues were well characterized and then evaluated as an adsorbent material for arsenic removal from a mining-contaminated groundwater. The adsorption process was analysed using the theories of Freundlich and Langmuir. BF residues were found to be an effective sorbent for As (V) ions. The modelling of adsorption isotherms by empirical models shows that arsenate adsorption is fitted by the Langmuir model, suggesting a monolayer adsorption of arsenic onto adsorbents. Arsenate adsorption onto BF residue is explained by the charge density surface affinity and by the formation of Fe (II) and Fe (III) corrosion products onto BF residue particles. The results indicate that BF residues represent an attractive low-cost absorbent option for the removal of arsenic in wastewater treatment.

  16. 八钢A高炉长寿管理与生产实践%Longevity Management and ProductionPractice of Bagang’s A Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    王雪超; 何玉娟

    2015-01-01

    In this paper , the longevity management was analyzed , aiming at the furnace condition of Banging’s A furnace blast furnace in so far , and combined with the present conditions of A furnace blast , do a brief analysis was given for the measures taken on the longevity of blast furnace in the pro-duction process of the longevity management .%本文针对八钢A高炉开炉至今的炉况,进行了长寿的管理分析,并结合A高炉高炉现有条件,对高炉在生产过程中的长寿管理采取的各项措施做了简要分析。

  17. Characterization of tuyere-level core-drill coke samples from blast furnace operation

    Energy Technology Data Exchange (ETDEWEB)

    S. Dong; N. Paterson; S.G. Kazarian; D.R. Dugwell; R. Kandiyoti [Imperial College London, London (United Kingdom). Department of Chemical Engineering

    2007-12-15

    A suite of tuyere-level coke samples have been withdrawn from a working blast furnace during coal injection, using the core-drilling technique. The samples have been characterized by size exclusion chromatography (SEC), Fourier transform Raman spectroscopy (FT-RS), and X-ray powder diffraction (XRD) spectroscopy. The 1-methyl-2-pyrrolidinone (NMP) extracts of the cokes sampled from the 'bosh', the rear of the 'bird's nest', and the 'dead man' zones were found by SEC to contain heavy soot-like materials (ca. 10{sup 7}-10{sup 8} apparent mass units). In contrast, NMP extracts of cokes taken from the raceway and the front of the 'bird's nest' only contained a small amount of material of relatively lower apparent molecular mass (up to ca. 10{sup 5} u). Since the feed coke contained no materials extractable by the present method, the soot-like materials are thought to have formed during the reactions of volatile matter released from the injectant coal, probably via dehydrogenation and repolymerization of the tars. The Raman spectra of the NMP-extracted core-drilled coke samples showed variations reflecting their temperature histories. Area ratios of D-band to G-band decreased as the exposure temperature increased, while intensity ratios of D to G band and those of 2D to G bands increased with temperature. The graphitic (G), defect (D), and random (R) fractions of the carbon structure of the cokes were also derived from the Raman spectra. The R fractions decreased with increasing temperature, whereas G fractions increased, while the D fractions showed a more complex variation with temperature. These data appear to give clues regarding the graphitization mechanism of tuyere-level cokes in the blast furnace. 41 refs., 9 figs., 6 tabs.

  18. Visualisation of a mathematical model of blast furnace operation for distance learning purposes

    Directory of Open Access Journals (Sweden)

    Babich, A.

    2005-12-01

    Full Text Available Advanced educational technologies like Virtual Laboratories are being developed and launched in order to equip customers from higher education institutions, research and industry with efficient tools, supporting their work and operating new skills-training methods. Visual Model "Blast Furnace" based on a mathematical balance model of the blast furnace process has been developed for distance learning (DL purposes. It processes entered parameters and outputs both operating and learning results. The model simulates also sinter and pellets manufacture as well as operation of hot stove. The teacher and learners can interact with each other using software interface which allows to monitor the activity of the learners, answer their questions, and analyse the learning results. The model is an ingredient of the "Virtual Lab Ironmaking".

    Se desarrollan y presentan tecnologías avanzadas de educación, como los Laboratorios Virtuales, para suministrar a los clientes de las instituciones de educación superior, investigación e industria, en apoyo de su trabajo, nuevos y eficientes métodos de operación y técnicas especiales de adiestramiento. Se ha desarrollado el Modelo Visual de "Horno Alto" basado en un modelo matemático del balance del proceso del horno alto, para fines de educación a distancia. Procesa los parámetros de entrada y salida en operación y los resultados de la enseñanza. El modelo también simula la fabricación de sinter y pelets, además de la operación de las estufas. El profesor y alumnos pueden interactuar entre sí usando un software que permite seguir la marcha de la actividad de los alumnos, responder a sus preguntas y analizar los resultados del aprendizaje. El modelo es parte del "Laboratorio Virtual de Fabricación de Arrabio".

  19. A Simulation Study of TRT Control System of the Blast Furnace%高炉TRT控制系统模型仿真研究

    Institute of Scientific and Technical Information of China (English)

    刘志刚

    2014-01-01

    根据高炉TRT工艺和影响高炉顶压稳定的因素,以及对高炉 TRT系统的管路分析,建立高炉顶压TRT系统数学模型。应用Matlab 对静叶单独调节高炉顶压时系统的数学模型进行仿真验证,为进一步改善高炉顶压的稳定提供理论依据。%The author of this paper constructs a mathematical model of blast furnace top pressure TRT system based on the blast furnace process,the factors affecting the stability of the top pres-sure of the blast furnace and the pipeline analysis of the blast furnace TRT system.Matlab is em-ployed to carry out simulation to test the mathematical model of the adj ustment system of blast furnace top pressure with a static blade,constituting a theoretical basis for further improve the stability of the blast furnace top pressure.

  20. A Study on the Properties of Carbon Black Mortar Using Granulated Blast Furnace Slag and Polymer.

    Science.gov (United States)

    Jang, Hong-Seok; Jeon, Ui-Hyeon; So, Seung-Young

    2015-11-01

    White Portland Cement (WPC) and inorganic pigment have been used in colored concrete, but there are some physical problems such as increases in efflorescence, and poor workability and low economics. The aim of this study was to investigate the effects of GBFS and polymer (methyl cellulose) on the physical properties of carbon black mortar. For this purpose, a flow test, compressive strength test and color evaluation and was carried out on cement mortar mixed with polymer by changing the proportion of cement and ratio of GBFS. The results show that the addition of polymer influences significantly the color value efficiency in colored mortar. This is due to the reduction of overall amount of micro pore. This polymer films prevent the transport of soluble calcium towards the surface, and decreases efflorescence. And the flow of colored mortar was increased in proportion to the addition rate of the GBFS. In addition the strength of colored mortars with GBFS at the long-term aged (after 28 days) was higher than that of the general WPC mortar, although its strength was developed slowly at the early ages.

  1. Characterization of Blast Furnace Slag to be used as Road Base Material

    NARCIS (Netherlands)

    Akbarnejad, S.; Copuroglu, O.; Houben, L.J.M.; Molenaar, A.A.A.

    2012-01-01

    In congested areas around the world, traffic has significantly grown beyond expectation both in terms of volume and weight. Any hinder to the traffic causes severe delays resulting not only in economic loss but also in extra pollution of the environment. Therefore, maintenance works are desired to b

  2. Study of some health physics parameters of bismuth-ground granulated blast furnace slag shielding concretes

    Science.gov (United States)

    Kumar, Sandeep; Singh, Sukhpal

    2016-05-01

    The Bismuth-ground granulated blastfurnace slang (Bi-GGBFS) concrete samples were prepared. The weight percentage of different elements present inBi-GGBFS Shielding concretewas evaluated by Energy Dispersive X-ray Microanalysis (EDX). The exposure rate and absorbed dose rate characteristics were calculated theoretically for radioactive sources namely 241Am and 137Cs. Our calculations reveal that the Bi-GGBFS concretes are effective in shielding material for gamma radiations.

  3. Innovation based on tradition: blast furnace slag cement for durable concrete structures in Norway

    NARCIS (Netherlands)

    Polder, R.B.; Nijland, T.G.; Rooij, M.R. de; Larsen, C.K.; Pedersen, B.

    2014-01-01

    road environment in The Netherlands for nearly a century. The experience is good and structures with long service lives can be obtained, as has been shown by several field studies. This is caused by a high resistance against chloride penetration and a high electrical resistivity, demonstrated both i

  4. Performance analysis of alumina slag from smelting furnace of vanadium iron%钒铁冶炼炉氧化铝渣的性能分析

    Institute of Scientific and Technical Information of China (English)

    吴胜利

    2014-01-01

    为了探索钒铁冶炼炉氧化铝渣用于耐火材料的可能性,选取完整的氧化铝渣渣饼,剖开后根据其断面不同区域的颜色和致密度分层取样,检测其理化性能、物相组成、颗粒(5~3 mm)强度及水硬特性。试验结果表明:氧化铝渣饼大致可分为三层:以MgO为主要成分(质量分数为83.89%)的镁砂层,以镁铝尖晶石、方镁石和二铝酸一钙为主晶相的变质层,以二铝酸一钙和镁铝尖晶石为主晶相(二者的体积分数之和在80%以上)的主渣层;各渣层的耐火度大于1790℃,体积密度大于3.0 g·cm-3,吸水率≤2.4%;主渣层的颗粒强度与焦宝石的接近,具有水硬性。综合来看,氧化铝渣可用于耐火材料。%To explore the possibility of using alumina slag from smelting furnace of vanadium iron to produce refractories,a full piece of alumina slag cake was selected,and stratified sampled according to the color and density of cross sections in different regions.The chemical compositions and physical properties, phase compositions,particles (5 -3 mm)strength and hydraulic properties were tested.The results show that:(1)the alumina slag cake can be broadly divided into three layers:a magnesite layer with MgO as the main composition (MgO 83.89 mass%),a degenerative layer with magnesium aluminate spinel,periclase and calcium dialuminate as main phases,and a main slag layer with calcium dialuminate and magnesium aluminate spinel as main phases (volume fraction of the two phases ≥80%);(2)the refractoriness of all slag layers is higher than 1 790 ℃,the BD is higher than 3.0 g·cm -3 and the water absorption is lower than 3.0%,the particle strength in the main slag layer is close to that of flint clay possessing hydraulic properties;(3)to sum up,the alumina slag from smelting furnace of vanadium iron can be used in refracto-ries production.

  5. Preparation of Composite Cementitious Material for Building Artifical Reefs Concrete from Angang Steel Slag and Granulated High Furnace Slag%鞍钢钢渣矿渣制备人工鱼礁混凝土复合胶凝材料

    Institute of Scientific and Technical Information of China (English)

    李琳琳; 苏兴文; 李晓阳; 倪文; 王中杰; 李颖; 胡文

    2012-01-01

    81. 5% granulated high furnace slag, 5% steel slag and 12. 5% flue gas desulphurization ( FGD) gypsum was mixed with 1 % cement clinker. The compressive strength of the mixed cementitious material was 56.75 Mpa after cured for 28 d. The prepared cementitious material had low calcium content compared with normal P. 0. Cement and was suitable for producing artificial reel concrete. The effects of different ratios of steel slag and FGD gypsum on the strength of the mortar samples were also studied. The results showed that the strength of the mortar samples increased with increasing the content of steel slag, when the content of steel slag was less than 5% ,and the strength of the mortar samples decreased with increasing the content of seel slag when its content was more than 5% , while their strength droped sharply when the content of steel slag was more than 20%. The strength of the mortar samples was also prominently affected by the content of FGD gypsum. The compressive strength and flexural strength increased by 168% and 176% respectively compared with the samples without FGD gypsum when thecontent of FGD gypsum increased to 12.5%. Hydration processes of net slurry were analysized by XRD and SEM methods. The results showed that the early hydration products in the system were mainly Aft , and C-S-H gel. The strength growth was mainly contributed by these two phases.%以81.5%的矿渣、5%的钢渣、12.5%的脱硫石膏以及1%的水泥熟料,制备出了28 d抗压强度为56.75 MPa的低碱度胶凝材料,该胶凝材料可用于制备低碱度人工鱼礁混凝土.通过改变钢渣和脱硫石膏的掺量,研究了其掺量变化与试件强度的影响关系.实验结果表明:在该体系中,当钢渣掺量小于5%时,胶砂试块的强度随着钢渣的增加而提高;当钢渣掺量大于5%时,胶砂试块的强度随着钢渣掺量的增加而降低,并在钢渣掺基大于20%时快速下降.脱硫石膏的掺量对胶砂试块的强度

  6. Study of effect of electric arc furnace slag on expansion of mortars subjected to alkali-aggregate reaction

    Directory of Open Access Journals (Sweden)

    L. SOUZA

    Full Text Available Abstract Alkali-aggregate reaction is a chemical reaction between cement alkalis and some reactive mineral present in some aggregates, leading to concrete expansion and cracking. One kind usually observed and studied in Brazil is the alkali-silica reaction, due to its fast development. There are several methods that are effective to control and mitigate this reaction, and one of them is the partial replacement of cement by mineral additions such as pozzolans like fly-ash, silica fume and slag. In this study, we propose the use of electrical steel slag as a partial replacement of cement, evaluating its effectiveness by NBR 15577:2008, employing different proportions as replacement. It seems that the electrical steel slag, despite its expansive behavior, has been effective in the control of the ASR.

  7. Micro-structural and chemical characterization of electric arc furnace slag%电弧炉炉渣的显微结构和化学特性

    Institute of Scientific and Technical Information of China (English)

    Mapelli C; Mombelli D; Gruttadauria A; Baldizzone C; Magni F; Levrangi P L; Simone P

    2012-01-01

    Steel slag represents an excellent opportunity for their use as alternative cement materials. Specifically black slag produced during the melting process in EAF (Electric Arc Furnace) can be used as adjunct in the operation of land-filling, in the building operation of road grounds and in the production of concrete. Their use limitation is due to the presence of polluting chemical elements, including Cr, Ba, V, Mo, etc, that can be dangerous for humans and the environment, resulting from the use of polluted scraps. Several experimental trials have been performed on the slag provided by two Italian steelmaking plants producing reinforcing bars. The chemical compositions of the final obtained slag belong to a range in which the slag has shown a releasing behaviour that is significantly different as a function of the different ratios among the fundamental constituting chemical species, I. E. CaO, SiO2, Al2 O3, MgO etc.. The chemical composition has been characterized through the optical basicity and the slag has been investigated from a micro-structural point of view through scanning electron microscopy techniques that permitted to identify the main phases contained in the slag and to characterize their chemical composition and the dangerous polluting elements solved in each phase. The combination of the data coming from chemical analysis, micro-structural examination and the releasing tests allowed to identify a specific chemical composition range preventing dangerous chemical releasing. Such break though has provided the possibility to identify a correct procedure for treating and modifying the slag.%炉渣材料代替水泥是一个很好的选择.特别是电弧炉(EAF)熔融过程中产生的炉渣,可作为填埋道路场地和生产混凝土的材料.但是炉渣中含有污染性的化学元素,如铬、钡、钒、钼等,使其应用受到限制.本文时两个生产钢筋的意大利炼钢厂的炉渣进行了测试.结果表明,炉渣的化学成分在一

  8. 高炉冷却壁非稳态传热热态实验分析%Thermal Trial Analysis on Unsteady Heat Transfer for Blast Furnace Cooling Stave

    Institute of Scientific and Technical Information of China (English)

    焦克新; 张建良; 左海滨; 沈猛; 铁金艳; 李峰光

    2014-01-01

    冷却壁安全工作是保证高炉长寿的基础。通过设计并建造冷却壁热态实验炉,研究了高炉铸铁冷却壁热面无渣皮和有渣皮时的非稳态传热过程,考察了不同炉气温度条件下冷却壁热电偶温度的变化规律。回归得到了炉气在升温阶段、稳定阶段、降温阶段时冷却壁热电偶温度随时间的变化关系式。计算得出了冷却壁热面在有无渣皮条件下的平均热流强度,回归得出了炉气平均对流换热系数随炉温的变化关系。结果表明,冷却壁热面在有渣皮时热电偶温度的变化速率显著低于无渣皮时的变化速率,冷却壁破损的主要原因是冷却壁温度的反复变化和渣皮的频繁脱落而产生的热应力。%BF campaign is of great significance for efficient, sustainable development of iron and steel enterprises. Smooth operation and the service life of the cooling stave is one of the fundamental factors affecting the life of a blast fur-nace, and therefore subject to focus on the stave efficient longevity research. Through design and construction of hot test furnace for cooling stave, unsteady state heat transfer of blast furnace cooling stave was studied under condition of with or without slag crust and changing rules of thermocouple temperature under different furnace temperatures were also ana-lyzed. Changing rules of thermocouple temperature at heating stage, steady stage and cooling stage were obtained by re-gression method. Average heat flux intensity without slag crust was calculated and through regression method convective heat transfer coefficient was obtained. It was concluded that the changing rate of thermocouple temperature which embed-ded in the cooling stave under condition of with slag crust is significantly lower than without slag crust. The damage of cooling stave is mainly due to thermal stress produced by repeatedly change of temperature and frequently production and separation of slag crust

  9. A Microstructure Based Strength Model for Slag Blended Concrete with Various Curing Temperatures

    Directory of Open Access Journals (Sweden)

    Li-Na Zhang

    2016-01-01

    Full Text Available Ground granulated blast furnace slag, which is a byproduct obtained during steel manufacture, has been widely used for concrete structures in order to reduce carbon dioxide emissions and improve durability. This paper presents a numerical model to evaluate compressive strength development of slag blended concrete at isothermal curing temperatures and time varying curing temperatures. First, the numerical model starts with a cement-slag blended hydration model which simulates both cement hydration and slag reaction. The accelerations of cement hydration and slag reaction at elevated temperatures are modeled by Arrhenius law. Second, the gel-space ratios of hardening concrete are calculated using reaction degrees of cement and slag. Using a modified Powers’ gel-space ratio strength theory, the strength of slag blended concrete is evaluated considering both strengthening factors and weakening factors involved in strength development process. The proposed model is verified using experimental results of strength development of slag blended concrete with different slag contents and different curing temperatures.

  10. Effects of slag fineness on durability of mortars

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In recent years, the usages of by-products and wastes in industry have become more important. The importance of the sustainable development is also of increasing. The utilizations of wastes, as mineral admixture or fine aggregate, reduce the consumption of the natural resources and improve the durability of concrete. In this study, the effect of the fineness on the high temperature and sulphate resistances of concrete mortar specimens, produced with ground granulated blast-furnace slag (GBFS)replacing cement, is investigated. The compressive and flexural strength test results for all series related to durability effects,exposing temperature and solutions, exposure times for these durability effects, slag content and fineness are discussed. Consequently, the optimum slag contents are determined for producing the sulphate and high temperature resistant mortars.

  11. Characterisation and treatment of roads covered with zinc ashes, muffle furnace fragments and lead slags from former non-ferrous metal industries in Belgium.

    Science.gov (United States)

    Vandecasteele, C; Van den Broeck, K; Van Gerven, T; Dutré, V; Seuntjens, P; Berghmans, P; Cornelis, C; Nouwen, J

    2002-08-01

    Zinc ashes, muffle furnace fragments and lead slags from non-ferrous industries were applied to pave roads in the North of Belgium. From an inventory it appeared that there are at least 490 km of such roads. In our survey the materials on these roads were characterised. The total metal concentration, the availability and the leaching as a function of time were determined. It appeared that these materials contain high concentrations of heavy metals, some of which are readily available. The high leaching of some metals makes them as such unsuitable as secondary construction material. Methods for the application of these materials for road construction were examined where the materials replaced part of the sand and gravel fraction in lean concrete and in bituminous mixtures, or where they replaced the sand in sand-cement mixtures, all these to be used for road foundations, cycle tracks, etc. When lead slags were applied in lean concrete, a material was obtained complying with the standards for secondary construction materials and with sufficient compressive strength for road foundations. When zinc ashes or muffle fragments were used to replace sand in sand-cement mixtures, again a suitable construction material was obtained. The other combinations tried out were rather unsuccessful, because of high metal leaching and/or poor compressive strength.

  12. SKS炼铅鼓风炉的能量分析和(火用)分析%Energy and Exergy Analysis of the Blast Furnace in SKS Lead Smelting System

    Institute of Scientific and Technical Information of China (English)

    蒋爱华; 梅炽; 时章明; 余煌; 姜信杰; 朱小军

    2011-01-01

    为挖掘SKS炼铅系统的鼓风炉(SKS鼓风炉)的节能潜力,在现场测试数据的基础上,采用能量分析法和(火用)分析法分别对SKS鼓风炉的能量收支、(火用)量收支分布状况进行了衡算和分析.结果表明:SKS鼓风炉的热效率和(火用)效率分别为47.55%和38.88%.采取减少排烟损失、利用冷却水带走的能量、采用高铅渣直接还原新工艺等措施可以提高炉子的热效率和(火用)效率;仅利用鼓风炉冷却水带走的能量就可以使炉子的热效率提高到71.34%,(火用)效率提高到43.01%.SKS鼓风炉的(火用)输出总量要远小于(火用)输入总量,内部不可逆(火用)损失占总输入(火用)的41.85%.SKS鼓风炉总(火用)量收入为总能量收入的1.61倍,这说明SKS鼓风炉的能量和(火用)量衡算已经没有太大的相关性,(火用)分析更能够反映出系统的物质、能量消耗的本质,而且SKS鼓风炉的(火用)分析要比能量分析更简单.%In order to exploit the potential of energy-saving of blast furnaces in SKS lead smelting systems (hereinafter referred to as SKS blast furnace )?the income and expense distribution of energy and exergy were calculated and analyzed by adopting the energy and exergy analysis approach. The results indicated that the thermal efficiency and the exergy efficiency of the SKS blast furnace is 47.55% and 38.88 %, respectively. The efficiencies can be improved by reducing the loss of discharged gas,making use of the energy of cooling water,directly reducing the high lead slag with new techniques, and so on. The thermal efficiency and the exergy efficiency of the SKS blast furnace can reach 71.34% and 43.01 %? Respectively?by only utilizing the energy of cooling water. The total output of the exergy leaving the SKS blast furnace is much smaller than the total input, and the internal irreversible exergy loss accounts for 41.85% of the total input of exergy. The exergy income of the SKS blast

  13. Experimental Investigation on Acid Neutralizing Capacity of Basic Oxygen Furnace Steel Slag%武钢转炉钢渣酸中和能力试验研究

    Institute of Scientific and Technical Information of China (English)

    崔鹏

    2014-01-01

    利用批量 pH 滴定试验来确定武钢转炉钢渣的长期酸中和能力。试验结果表明,武钢转炉钢渣的酸中和能力主要取决于反应时间。滴定500 h后,在所有反应 pH 值条件下,钢渣的酸中和能力反应率可以达到95%。在相同的 pH 值条件下,反应时间决定着酸中和能力。高 pH 值条件对钢渣的酸中和能力影响较大,pH 值的降低可导致酸中和反应率的增大。钢渣中的矿物组成、主要化学成分的含量和水化反应速率以及反应是否受到二氧化碳干扰将极大的影响钢渣的酸中和能力。%The acid neutralizing capacity (ANC)of the basic oxygen furnace slag was investigated by the batch pH titration in this paper.Test results showed that reaction time played an important role for the determination of the ANC for the steel slag.After 500 hours titration under all pH environments,the reaction rate of ANC reached 95%.Under the same pH conditions,ANC was determined by reaction time.ANC of the basic oxygen furnace slag was influenced obviously at high pH while decreasing pH leaded to increase the ANC.The mineralogical composition,hydration reac-tion rate and content of the main chemical composition,the interference of carbon dioxide dissolving would largely influ-ence the ANC.

  14. Experimental study on workability of alkali activated fly ash and slag-based geopolymer concretes

    NARCIS (Netherlands)

    Arbi, K.A.; Nedeljkovic, M.; Zuo, Y.; Grunewald, S.; Keulen, A.; Ye, G.

    2015-01-01

    This paper presents an investigation on workability and strength of geopolymer concrete made of fly ash (FA), blast furnace slag (BFS) and a multicompound activator of Na2SiO3 and NaOH solutions. The FA/BFS ratios were 100:0, 70:30, 60:40, 50:50, 40:60, 30:70 and 0:100. The workability of geopolymer

  15. Preparation of nanometer-sized black iron oxide pigment by recycling of blast furnace flue dust.

    Science.gov (United States)

    Shen, Lazhen; Qiao, Yongsheng; Guo, Yong; Tan, Junru

    2010-05-15

    Blast furnace (BF) flue dust is one of pollutants emitted by iron and steel plants. The recycling of BF flue dust can not only reduce pollution but also bring social and environmental benefits. In this study, leaching technique was employed to the treatment of BF flue dust at first. A mixed solution of ferrous and ferric sulfate was obtained and used as raw material to prepare nanometer-sized black iron oxide pigment (Fe(3)O(4), magnetite) with NaOH as precipitant. The optimal technological conditions including total iron ion concentration, Fe(3+)/Fe(2+) mole ratio, precipitant concentration and reaction temperature were studied and discussed carefully. The spectral reflectance and oil absorption were used as major parameters to evaluate performance of pigment. Furthermore, Fe(3)O(4) particles were characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Under optimized conditions obtained pigment has low average spectral reflectance (<4%), good oil absorption ( approximately 23%), high black intensity, and narrow size distribution 60-70 nm.

  16. Firing blast furnace gas without support fuel in steel mill boilers

    Energy Technology Data Exchange (ETDEWEB)

    Hou, S.S.; Chen, C.H.; Chang, C.Y.; Wu, C.W.; Ou, J.J.; Lin, T.H. [National Cheng Kung University, Tainan (Taiwan). Dept. of Mechanical Engineering

    2011-07-15

    In this study, the combustion characteristics of firing blast furnace gas (BFG) individually or in combination with coke oven gas (COG) were investigated theoretically and experimentally. The theoretical results showed that at the same heat release rate under the operating conditions of stoichiometry, firing BFG individually had a greater amount of fuel gas volume flow rate, a smaller amount of air volume flow rate, and a lower adiabatic flame temperature than firing BFG with support fuel without preheating. Meanwhile, the volume flow rate of flue gas for the former was greater than the latter. The experimental results obtained from a co-firing of BFG and COG fueled-boiler in a steel company showed that whether at a higher or lower boiler load, with gradually decreasing the amount of COG supply, flame instability (lift-off and blow-out) did not occur and the rate of CO emission was very low. In addition, a decrease in the amount of COG supply brought about a great benefit to the reductions of both CO{sub 2} and NOx emissions.

  17. Iron making technology with fuels and other materials injection in blast furnace tuyeres. Part 1. Auxiliary fuels characteristics and its influence in the blast furnace process; Tecnologia de fabricacion de arrabio con la inyeccion de combustibles y otros materiales por toberas en el horno alto. I parte. Caracteristicas de los combustibles auxiliares y su influencia en el proceso del horno alto

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, L. [Union de Empresas de Recuperacion de Materias Primas. Ciudad de La Habana (Cuba); Cores, A.; Formoso, A. [Centro Nacional de Investigaciones Metalurgicas. Madrid (Spain); Babich, A.; Yaroshevskii, S. [Universidad Estatal Tecnologica de Donetsk. Ucrania (Ukraine)

    1998-06-01

    The injection of fuels by tuyeres in the blast furnace is a used practice in most furnaces with the principal aim to reduce the coke consumption by ton of pig iron produced. The nature of these fuels is very diverse and depends on the resources of each country and of the fuel price. At this moment the coal injection (pulverized and granular) is the most extended practice, and the number of furnaces with facilities for coal injection increases continuously. (Author) 14 refs.

  18. Microstructure and Composition of Hydration Products of Ordinary Portland Cement with Ground Steel-making Slag

    Institute of Scientific and Technical Information of China (English)

    LI Yong-xin; CHEN Yi-min; ZHANG Hong-tao; HE Xing-yang; WEI Jiang-xiong; ZHANG Wen-sheng

    2003-01-01

    The effect of ground steel-making slag on microstructure and composition of hydration products of ordinary Portland cement (OPC) was investigated by mercury intrusion porosimetry ( MIP ), X- ray diffraction (XRD) and differential thermal analysis (DTA). Results show that ground steel-making slag is a kind of high activity mineral additives and it can raise the longer-age strength of OPC mortar. The total porosity and average pore diameter of OPC paste with groand steel-making slag increase with the increase of the amount of ground steelmaking slag replacing OPC at various ages, while after 28 days most pores in OPC paste with ground steel-making slag do not influeace the strength because the diameter of those pores is in the rang of 20 to 50nm. The hydration mechanism of ground steel-making slag is similar to that of OPC but different from that of fly ash and blast furnace slag. The hydration products of ground steel-making slag contain quite a lot of Ca( OH)2 in long age.

  19. Study of Online Detection Blast Furnace Temperature Sensor Based on Lining Thickness%基于炉衬厚度的高炉炉温在线检测传感器

    Institute of Scientific and Technical Information of China (English)

    王月明; 孙采鹰; 董大明; 贾华

    2015-01-01

    This paper described the background of the blast furnace temperature online measurement applications and analyzed the study progress of existing blast furnace temperature measurements, then proposed two blast furnace temperature online meas-urement sensor models based on the thickness of lining, which provided a new solution for the blast furnace temperature measure-ments.The sensor model of blast furnace temperature online detection enriched blast furnace expert system database, correctly ad-justed control parameters of blast furnace, maintained blast furnace temperature in the best condition, ensured anterograde smooth working of blast furnace conditions, and increased the life of the blast furnace.%介绍了高炉测温的应用背景,分析现有高炉炉温测量研究情况,提出了两种基于炉衬厚度的高炉炉温在线检测传感器模型,为高炉炉内温度测量提供一种新的解决方案。基于炉衬厚度的高炉炉温在线检测传感器模型能够充实和丰富高炉专家系统数据库规则制定中的参数,可以指导高炉工长及时正确地调节高炉控制参数,把炉温保持在最佳状态,保证炉况平稳顺行,以延长高炉寿命。

  20. Maintenance Practice of Hearth at No. 4 Blast Furnace in Tang shan Iron & Steel group%唐钢4号高炉炉缸维护实践

    Institute of Scientific and Technical Information of China (English)

    刘士朝; 吕庆; 赵军

    2014-01-01

    The longevity of blast furnace is the goal of iron making technology at home and abroad. As the founda-tion,The hearth of a blast furnace has a decisive influence on the longevity of blast furnace. On account of the hearth bottom of No. 4 blast furnace in Tangshan Iron and Steel,the producing situation has been elaborated and the reasons for hearth erosion have been analyzed. According to the reasons of erosion in the bottom of blast furnace,the thesis has proposed some measures to the maintenance of blast furnace. ,offering technological support to the main-tenance of the blast furnace bottom and longevity of the furnace.%高炉长寿一直是国内外炼铁技术发展所追求的目标。高炉炉缸是一座高炉的基础,炉缸对高炉寿命有着决定性的影响。针对唐钢4号高炉炉缸炉底情况,阐述了唐钢4号高炉生产现状,并分析了炉缸侵蚀原因。根据炉缸炉底侵蚀的原因,提出了炉缸维护的措施。为高炉炉底炉缸维护和延长高炉长寿提供技术支持。

  1. 高炉鼓风机的改造实践%Transformation of Blast Furnace Blower

    Institute of Scientific and Technical Information of China (English)

    陈庆凯; 赵健

    2001-01-01

    Transforming method of blast furnace blower is introduced,and main structural dimension after transformation is given. Comparison is carried out on each target before & after transformation. The obtaind economic benefits is described.%介绍了为提高流量的高炉鼓风机改造方案,给出了改造后的主要结构尺寸。对改造前后的各项指标做了对比,说明了取得的经济效益。

  2. Influence of Gas Composition on the Resisting Ability of Gunning Material for Blast Furnace to Carbon Monoxide Corrosion

    Institute of Scientific and Technical Information of China (English)

    YANG Lihong; LIU Liu; GUO Yanling; CAO Feng; MENG Qingmin; LONG Shigang

    2002-01-01

    This paper describes the resisting ability of gunning material for blast furnace to carbon monoxide corrosion under the mixed gas condition through inletting hydrogen into pure CO.A standard for testing the resisting ability of refractory to Co corrosion with mixed gas instead of pure CO has also been discussed. The results show:the addition of hydrogen accelerates the CO corrosion on gunning material;the same results has been reached with the CO,200 hours to test the resisting ability of refractory to carbon monoxide corrosion.

  3. Charcoal injection in blast furnaces (Bio-PCI: CO2 reduction potential and economic prospects

    Directory of Open Access Journals (Sweden)

    Cristobal Feliciano-Bruzual

    2014-07-01

    Full Text Available The steel industry is under pressure to reduce its CO2 emissions, which arise from the use of coal. In the long-term, the injection of pulverized particles of charcoal from biomass through blast furnace tuyeres, in this case called Bio-PCI, is an attractive method from both an environmental and metallurgical viewpoint. The potential of Bio-PCI has been assessed in terms of its CO2 abatement potential and economic viewpoint. A cost objective function has been used to measure the impact of biochar substitution in highly fuel-efficient BF among the top nine hot metal producers; estimations are based on the relevant cost determinants of ironmaking. This contribution aims to shed light on two strategic questions: Under what conditions is the implementation of Bio-PCI economically attractive? Additionally, where is such a techno-economic innovation likely to be taken up the earliest? The results indicate the potential for an 18–40% mitigation of CO2. Findings from the economic assessment show that biochar cannot compete with fossil coal on price alone; therefore, a lower cost of biochar or the introduction of carbon taxes will be necessary to increase the competitiveness of Bio-PCI. Based on the current prices of raw materials, electricity and carbon taxes, biochar should be between 130.1 and 236.4 USD/t and carbon taxes should be between 47.1 and 198.7 USD/t CO2 to facilitate the substitution of Bio-PCI in the examined countries. In regard to implementation, Brazil, followed by India, China and the USA appeared to be in a better position to deploy Bio-PCI.

  4. Characteristics and settling behaviour of particles from blast furnace flue gas washing.

    Science.gov (United States)

    Kiventerä, Jenni; Leiviskä, Tiina; Keski-Ruismäki, Kirsi; Tanskanen, Juha

    2016-05-01

    A lot of particles from iron-making are removed with blast furnace off-gas and routed to the gas cleaning system. As water is used for cleaning the gas, the produced wash water contains a large amount of particles such as valuable Fe and C. However, the presence of zinc prevents recycling. In addition, the high amount of calcium results in uncontrolled scaling. Therefore, the properties of the wash water from scrubber and sludge, from the Finnish metal industry (SSAB Raahe), were evaluated in this study. Size fractionation of wash water revealed that Fe, Zn, Al, Mn, V, Cr and Cd appeared mainly in the larger fractions (>1.2 μm) and Na, Mg, Si, Ni, K, Cu and As appeared mainly in the smaller fractions (<1.2 μm) or in dissolved form. Calcium was found both in the larger fractions and dissolved (∼60 mg/L). Most of the particles in wash water were included in the 1.2-10 μm particle size and were settled effectively. However, a clear benefit was observed when using a chemical to enhance particle settling. In comparison to 2.5 h of settling without chemical, the turbidity was further decreased by about 94%, iron 85% and zinc 50%. Coagulation-flocculation experiments indicated that both low and high molecular weight cationic polymers could provide excellent purification results in terms of turbidity. Calcium should be removed by other methods. The particles in sludge were mostly in the 2-4 μm or 10-20 μm fractions. Further sludge settling resulted in high solids removal.

  5. [Emission characteristics of PM2.5 from blast furnace iron making].

    Science.gov (United States)

    Fan, Zhen-zhen; Zhao, Ya-li; Zhao, Hao-ning; Liang, Xing-yin; Sun, Jing-wen; Wang, Bao-gui; Wang, Ya-jun

    2014-09-01

    Electrical low pressure impactor (ELPI) was used to online analyze the PM2.5 particle size and mass concentration distribution in the trapping field and ore tank of blast furnace iron-making plant. Results showed that the grain number concentration of PM2.5 in trapping field after dust removal was in the range of 10(5)-10(6)cm-3 , and the particle size was mainly below 0. 1 μm. While the grain number concentration of the PM2.5 in ore tank after dust removal was in the range of 10(4)-10(5) cm-3, the particle size was mainly below 1.0 μm, and the mass concentration distribution showed a single peak. The micro-morphology of PM2.5 monomer was mainly divided into two categories, spherical particles and irregular aggregates. Chemical composition analysis indicated that the concentrations of water soluble SO(2-)(4) , K+ , Ca2+ were higher than other ions in PM2.5, with the percentage of 10. 32% -28.55% , 10. 36% -12. 15% , 3.97% -15. 4% , respectively. The major elements was Fe, Si, Al, with 16. 8% -31. 62% , 2. 24% -8.76% , 1.24% -5. 89% of total mass, respectively; organic carbon and elementary carbon were 2. 7% -4. 6% and 0. 8% -1. 3% , respectively. The emission factors of PM2.5 in trapping field and in ore tank after dust removal were ranged from 0.045 to 0.085 kg t(-1) and 0.042 to 0.071 kg t-1, respectively.

  6. Development and field testing of an alternative latrine design utilizing basic oxygen furnace slag as a treatment media for pathogen removal

    Science.gov (United States)

    Stimson, J.; Suhogusoff, A. V.; Blowes, D. W.; Hirata, R. A.; Ptacek, C. J.; Robertson, W. D.; Emelko, M. B.

    2009-05-01

    In densely-populated communities in developing countries, appropriate setback distances for pit latrines often cannot be met. An alternative latrine was designed that incorporates two permeable reactive media to treat pathogens and nitrate from effluent. Basic oxygen furnace (BOF) slag in contact with wastewater effluent elevates pH to levels (> 11) that inactivate pathogens. Saturated woodchip creates reducing conditions that encourage the growth of denitrifying bacteria which remove NO3-. The field application was constructed in Santo Antônio, a peri-urban community located 25 km south of the city of São Paulo, Brazil. A 2-m diameter pit was excavated to a depth of 4 m into the sandy-clay unsaturated zone. A geotextile liner was emplaced to create saturated conditions in the 0.5-m thick woodchip barrier. Above the woodchip barrier, a 1-m thick layer of BOF slag mixed with pea gravel and sand was emplaced. A series of filter layers, grading upward from coarse sand to fine gravel, where placed above the BOF layer, and gravel was also infilled around the outer perimeter of the excavation, to ensure O2 diffusion into the design, the formation of biofilm, and degradation of organic material. A control latrine, constructed with similar hydraulic characteristics and nonreactive materials, was constructed at a locality 100 m away, in the same geological materials. Total coliform, thermotolerant coliform, and E. coli are removed by approximately 4-5 log concentration units in less than one meter of vertical transport through the BOF slag media. In the control latrine, comparable reductions in these pathogenic indicators are observed over three meters of vertical transport. Removal of sulphur-reducing Clostridia, Clostridium perfrigens and somatic coliphage are also achieved in the alternative design, but initial concentrations in effluent are low. Some measurable concentrations of pathogen indicators are measured in lysimeters below the BOF layer, but are associated

  7. Use of slag/sugar cane bagasse ash (SCBA) blends in the production of alkali-activated materials

    OpenAIRE

    María V. Borrachero; Jordi Payá; José Monzó; Lourdes Soriano; Mauro M. Tashima; José L.P. Melges; Jorge L. Akasaki; Vinícius N. Castaldelli

    2013-01-01

    Blast furnace slag (BFS)/sugar cane bagasse ash (SCBA) blends were assessed for the production of alkali-activated pastes and mortars. SCBA was collected from a lagoon in which wastes from a sugar cane industry were poured. After previous dry and grinding processes, SCBA was chemically characterized: it had a large percentage of organic matter (ca. 25%). Solutions of sodium hydroxide and sodium silicate were used as activating reagents. Different BFS/SCBA mixtures were studied, replacing part...

  8. Optimum reaction ratio of coal fly ash to blast furnace cement for effective removal of hydrogen sulfide.

    Science.gov (United States)

    Asaoka, Satoshi; Okamura, Hideo; Kim, Kyunghoi; Hatanaka, Yuzuru; Nakamoto, Kenji; Hino, Kazutoshi; Oikawa, Takahito; Hayakawa, Shinjiro; Okuda, Tetsuji

    2017-02-01

    Reducing hydrogen sulfide concentration in eutrophic marine sediments is crucial to maintaining healthy aquatic ecosystems. Managing fly ash, 750 million tons of which is generated annually throughout the world, is another serious environmental problem. In this study, we develop an approach that addresses both these issues by mixing coal fly ash from coal-fired power plants with blast furnace cement to remediate eutrophic sediments. The purpose of this study is to optimize the mixing ratio of coal fly ash and blast furnace cement to improve the rate of hydrogen sulfide removal based on scientific evidence obtained by removal experiments and XAFS, XRD, BET, and SEM images. In the case of 10 mg-S L(-1) of hydrogen sulfide, the highest removal rate of hydrogen sulfide was observed for 87 wt% of coal fly ash due to decreased competition of adsorption between sulfide and hydroxyl ions. Whereas regarding 100 mg-S L(-1), the hydrogen sulfide removal rate was the highest for 95 wt% of coal fly ash. However, for both concentrations, the removal rate obtained by 87 wt% and 95 wt% were statistically insignificant. The crushing strength of the mixture was over 1.2 N mm(-2) when the coal fly ash mixing ratio was less than 95 wt%. Consequently, the mixing ratio of coal fly ash was optimized at 87 wt% in terms of achieving both high hydrogen sulfide removal rate and sufficient crushing strength.

  9. Risk management of energy efficiency projects in the industry - sample plant for injecting pulverized coal into the blast furnaces

    Directory of Open Access Journals (Sweden)

    Jovanović Filip P.

    2016-01-01

    Full Text Available This paper analyses the applicability of well-known risk management methodologies in energy efficiency projects in the industry. The possibilities of application of the selected risk management methodology are demonstrated within the project of the plants for injecting pulverized coal into blast furnaces nos. 1 and 2, implemented by the company US STEEL SERBIA d.o.o. in Smederevo. The aim of the project was to increase energy efficiency through the reduction of the quantity of coke, whose production requires large amounts of energy, reduction of harmful exhaust emission and increase productivity of blast furnaces through the reduction of production costs. The project was complex and had high costs, so that it was necessary to predict risk events and plan responses to identified risks at an early stage of implementation, in the course of the project design, in order to minimise losses and implement the project in accordance with the defined time and cost limitations. [Projekat Ministarstva nauke Republike Srbije, br. 179081: Researching contemporary tendencies of strategic management using specialized management disciplines in function of competitiveness of Serbian economy

  10. 高顶压技术在莱钢1000m3高炉的应用%Application of High Top Pressure Technology in Laigang 1000 m3 Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    王丰巧

    2015-01-01

    高压操作是强化高炉冶炼的一项重要措施,利于高炉炉况稳定顺行、提高煤气利用率,莱钢1000 m3高炉通过加强原料管理、增加鼓风动能、加强炉前管理等措施提高炉顶压力,取得了显著的经济效益。%High pressure operation is an important measure to strengthen the blast furnace smelting of blast furnace, can be conducive to the stable operation and the exploitation rate of gas.By improving raw material management, increasing the en-ergy of blast furnace, strengthening management measures to strengthen blast furnace top pressure, remarkable economic benefits has been achieved for Laigang 1000 m3 furnace.

  11. Influence Factors of Gas Distribution in Blast Furnace Hearth%炉缸煤气流分布的影响因素

    Institute of Scientific and Technical Information of China (English)

    陈川; 程树森

    2012-01-01

    高炉大型化是炼铁发展的趋势,随着高炉炉缸直径的不断变大,中心不活跃区域越来越大,如何引导煤气到达炉缸中心已成为炼铁工作者关注的焦点。为了解决上述难题,通过建立炉缸煤气流动三维模型,应用CFX数值模拟软件计算煤气流速,分别研究了炉缸直径、焦炭粒径、空隙度以及鼓风动能对炉缸煤气流分布的影响。结果表明:即使炉缸内焦炭粒径及空隙度分布均匀,边缘煤气流速依然大于中心煤气流速,并且炉缸直径越大,中心煤气流越弱。炉缸内焦炭粒径和空隙度分布影响煤气流分布,提高炉缸中心焦炭粒径和空隙度有利于引导煤气到达炉缸中心。同时,为了保障高炉稳定顺行,鼓风参数必须和炉缸透气性协调一致,不能过于依靠提高鼓风动能吹透中心。%Blast furnace enlargement is the trend of ironmaking development.As the diameter of blast furnace hearth increasing,the inactive region in the centre of blast furnace hearth becomes larger.It is a focus of attention how to guide the gas into the centre for BF operators.Three-dimensional model of blast furnace hearth was established.The gas velocity was calculated by CFX numerical simulation software.The influence of hearth diameter,coke diameter,stock column voidage and kinetic energy of tuyeres on the gas flow distribution in blast furnace hearth was investigated using this model.The results show that when the coke diameter and voidage distribute uniformly,the gas velocity in the periphery is still higher than the center.As the diameter of blast furnace hearth increasing,the center will become much inactive.The coke diameter and stock column voidage play an important part on improving the permeability of blast furnace hearth.The kinetic energy of tuyeres is related with the coke diameter and stock column in blast furnace hearth.In order to guarantee the stability of blast furnace,the blast parameters must be set

  12. Reatividade de escórias silicatadas da indústria siderúrgica Reactivity of silicate slags of the iron and steel industry

    Directory of Open Access Journals (Sweden)

    Hamilton Seron Pereira

    2010-04-01

    Full Text Available As escórias siderúrgicas são usadas na agricultura, mas são poucos os trabalhos sobre sua reatividade. Neste trabalho, objetivou-se avaliar escórias siderúrgicas em diferentes frações granulométricas quanto à correção do pH e liberação de Ca, Mg e Si para o solo. O delineamento foi inteiramente casualizado com 4 repetições em esquema fatorial com 6 fontes (escória de alto-forno 1, escória de fosfato, escória de alto-forno 2, escória de aciaria de forno AOD, escória de aço inox e escória de forno LD e 5 distribuições granulométricas (2 - 1,41; 1,41 - 0,85; 0,85 - 0,50; 0,50 - 0,30 mm e The slags are used in the agriculture as soil acidity correctives in same rates of lime, but there are few studies about its reactivity in soils. The objective was to compare slag reactivity to soil acidity correction and calcium, magnesium, and silicon liberation. A completely randomized experimental design was used, with 4 repetitions in factorial with 6 sources (blast furnace slag 1, phosphate slag, blast furnace slag 2, AOD furnace steel slag, stainless steel slag and LD furnace steel slag and 5 particle sizes (2-1.41; 1.41-0.85; 0.85-0.50; 0.50-0.30 mm and < 0,30 mm and two additional treatments (control and CaCO3. The CaCO3 was used as a pattern for the determination of the reactivity index of each source. All treatments received 1500 mg kg-1 of equivalent CaCO3 and each rate of slags was calculated by its determined neutralization power. The pH-value increased with reduction of particle size in all slags. The phosphate slag showed best efficiency on the liberation of Ca + Mg compared to the calcium carbonate in the granulometrics inferior to 0.5 mm. There was low efficiency in soil acidity correction and liberation of the Ca and Mg in soil to slag of blast furnace. It is necessary to use particles smaller than 0.3 mm to improve silicon availability of phosphate slag and particles between 0.85 and 1.41mm to stainless steel slag. The

  13. Hot metal temperature prediction by neural networks in the blast furnace; Prediccion mediante redes neuronales de la temperatura de arrabio de un horno alto. Temperatura subyacente de arrabio

    Energy Technology Data Exchange (ETDEWEB)

    Cantera, C.; Jimenez, J.; Varela, I.; Formoso, A.

    2002-07-01

    Based on a simplified model, the underlying temperature criteria is proposed as a method to study the temperature trends in a blast furnace. As an application, a neural network able to forecast hot metal temperatures from 2 to 16 h in advance (with decreasing precision) has been built. This neural network has been designed to work at real time in a production plant. (Author)

  14. Hydration characteristics and environmental friendly performance of a cementitious material composed of calcium silicate slag.

    Science.gov (United States)

    Zhang, Na; Li, Hongxu; Zhao, Yazhao; Liu, Xiaoming

    2016-04-05

    Calcium silicate slag is an alkali leaching waste generated during the process of extracting Al2O3 from high-alumina fly ash. In this research, a cementitious material composed of calcium silicate slag was developed, and its mechanical and physical properties, hydration characteristics and environmental friendly performance were investigated. The results show that an optimal design for the cementitious material composed of calcium silicate slag was determined by the specimen CFSC7 containing 30% calcium silicate slag, 5% high-alumina fly ash, 24% blast furnace slag, 35% clinker and 6% FGD gypsum. This blended system yields excellent physical and mechanical properties, confirming the usefulness of CFSC7. The hydration products of CFSC7 are mostly amorphous C-A-S-H gel, rod-like ettringite and hexagonal-sheet Ca(OH)2 with small amount of zeolite-like minerals such as CaAl2Si2O8·4H2O and Na2Al2Si2O8·H2O. As the predominant hydration products, rod-like ettringite and amorphous C-A-S-H gel play a positive role in promoting densification of the paste structure, resulting in strength development of CFSC7 in the early hydration process. The leaching toxicity and radioactivity tests results indicate that the developed cementitious material composed of calcium silicate slag is environmentally acceptable. This study points out a promising direction for the proper utilization of calcium silicate slag in large quantities.

  15. Numerical Investigation of the Inner Profiles of Ironmaking Blast Furnaces: Effect of Throat-to-Belly Diameter Ratio

    Science.gov (United States)

    Li, Zhaoyang; Kuang, Shibo; Yan, Dingliu; Qi, Yuanhong; Yu, Aibing

    2017-02-01

    The inner profile of iron making blast furnace (BF) is of significant importance to reactor performance. However, its determination lacks any sound theoretical and empirical base. This paper presents a numerical study of the multiphase flow and thermochemical behaviors inside BFs with different inner profiles by a multi-fluid process model. The validity of the model is first confirmed by various applications. It is then used to study the effect of throat-to-belly diameter ratio ( R D) with respect to productivity, burden distribution pattern, and softening-melting temperature of ferrous materials. The results show that when R D increases, the fuel rate increases at relatively low productivities; however, it initially decreases to a minimum and then increases at relatively high productivities. This performance against R D to some degree varies with either burden distribution pattern or softening-melting temperature of ferrous materials. Optimum R D can be identified with relatively small coke rate and minimum fluctuations of global performance and in-furnace states. The analysis of the in-furnace states reveals that the flow and thermochemical behaviors above the cohesive zone are drastically deteriorated with increasing productivity for BFs with relatively small R D , leading to different variation trends of fuel rate.

  16. BIO-PCI, Charcoal injection in Blast Furnaces: State of the art and economic perspectives

    Directory of Open Access Journals (Sweden)

    Feliciano-Bruzual, C.

    2013-12-01

    Full Text Available The injection of grinded particles of charcoal through the tuyeres in Blast Furnaces, here coined Bio-PCI, presents as an attractive and plausible alternative to significantly reduce the CO2 emissions generated during hot metal production. In this contribution a summary of the technological fundaments, benefits and limitations of the incorporation of Bio-PCI is presented. Additionally the principal economic challenges of renewables fuel in ironmaking are exposed, with especial interest in the main productions costs of charcoal making. In this sense, a strategic question arises: can the residual biomass drive the emergence of Bio-PCI?, our analysis leads to conclude that the use of residual biomass (e.g. agricultural and forestry residues may significantly reduce the production cost in 120-180 USD/t in comparison to primary woods sources, this naturally increment the economical attractiveness of Bio-PCI substitution.La inyección de carbón vegetal por toberas en Altos Hornos, aqui denominada Bio-PCI, se presenta como una forma atractiva y realista de reducir significativamente las emisiones de CO2 generadas durante la producción de arrabio. En esta contribución se presenta un resumen de los fundamentos tecnológicos, los beneficios y las limitaciones de la incorporación de la tecnología del Bio-PCI. Adicionalmente se exponen los retos económicos que enfrentan los combustibles renovables a los fósiles, con especial interés en los principales costos de producción del carbón vegetal. En este sentido se plantea una pregunta estratégica: ¿puede la biomasa residual impulsar el desarrollo de la Bio-PCI?. Nuestro análisis conlleva a concluir que la utilización de biomasa residual (residuos forestales y agrícolas puede reducir sensiblemente el costo del carbón vegetal entre 120-180 USD/t en comparación con biomasa primaria, incrementando su competitividad frente al carbón mineral.

  17. Injection of natural gas in the blast furnace tuyeres three of the Usiminas, Ipatinga Plant; Injecao de gas natural nas ventaneiras do alto-forno 3 da Usiminas, Usina de Ipatinga

    Energy Technology Data Exchange (ETDEWEB)

    Souza, Murilo Alves Tito de; Rosa, Ericson Rimen Ribeiro; Oliveira, Claudiney Freitas de; Hostt, Helton [USIMINAS, Ipatinga, MG (Brazil). Gerencia Geral de Reducao

    2011-12-21

    The reduction in production costs is a major strategic objectives of Usiminas and the use of natural gas in the Blast Furnace 3 (BF 3) contribute to achieve this goal. The use of natural gas as fuel in the BF 3 to reduce the use of metallurgical coke (main fuel) and reduces production losses during periods of maintenance in the pulverized coal injection system and improving operational control of the Blast Furnace. The work presents the deployment of the natural gas injection and the performance obtained by the BF 3 from the start of injection, with a focus on reducing consumption of metallurgical coke and stable operation of blast furnace (author)

  18. Practice of Optimal Operation of Energy Medium Pipe Network in Blast Furnace Area%宣钢高炉区域能源介质管网优化运行的实践

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

    The shortcomings in the energy medium pipe network of blast furnace of Xuanhua Iron & Steel Co are described in detail. The energy medium pipe network is recon-structed, which has achieved better energy saving effect of blast furnace and ensured efficient and stable operation of blast furnace.%  主要针对高炉能源介质管网存在的不足进行详细的阐述,并进行了完善与改造,使高炉节能收到了较好的效果并保证了高炉的高效稳定运行。

  19. Applications of Technology of Compound Lining of Semi—gr aphitized Self—baking Carbon Block Ceramic Brickwork in Large—sized Blast Furnaces

    Institute of Scientific and Technical Information of China (English)

    HAOYung-zhong; CHENQian-wan

    1994-01-01

    Based on the analyses of the lining technologies of the hot press formed carbon brick iu U.S.A., of the ce-ramic cup in France and of the creative self-baking car-bon brick in China,the technology of semi-graphitized car-bon block-ceramic brickwork has been studied and developed ,and has successfully ben used in No.7 blast furnace (2580m3) at Anshan Irom and Steel Company and in No.3 blast furnace (1200m3) at Taiyuan Iron and Steel Company,This paper puts fourward a feasible scheme for realization of long service lives of the bootms and the hearths of large-sized blast furaces in China.

  20. 应用有限差分法模拟高炉炉缸侵蚀%Numerical simulation of blast furnace hearth erosion based on finite difference method

    Institute of Scientific and Technical Information of China (English)

    渐令; 张建松; 宋允全; 赵敏

    2012-01-01

    The existing finite element method and boundary element method simulating the blast furnace hearth erosion involve constructing mesh by hand, and the computation is complex when dealing with free surface. By solving the Possion differential equations, the body-fitted coordinates is introduced to transform the hearth irregular border into calculative plane. According to condition of the thermal electric couples in hearth of No.7 blast furnace at Handan Iron & Steel Co. Ltd, the numerical simulation of blast furnace hearth is given through solving the heat conduction equations in calculative plane. The model has been used in No.7 blast furnace at Handan Iron & Steel Co. Ltd and it can track the erosion state of blast furnace hearth dynamically.%现有有限元、边界元方法模拟高炉炉缸侵蚀状况需要对炉缸进行网格划分的前处理,对于自由变动边界问题,这类模型计算十分复杂.应用基于适体坐标的有限差分方法模拟高炉炉缸侵蚀状况:通过求解Possion微分方程建立适体坐标系,将炉缸的不规则边界变换到规则的计算平面上,利用有限差分方法在计算平面上离散并数值求解热传导方程,给出高炉炉缸等温线的数值模拟.该方法计算简单,运行时间短,适合在线实时监测,邯钢7号高炉在线运行表明模型可以动态地跟踪炉缸侵蚀状况.

  1. 废塑料入炉喷吹的数值模拟研究%Numerical simulation of waste plastic injection in blast furnace

    Institute of Scientific and Technical Information of China (English)

    董树; 史岩彬; 耿啸

    2016-01-01

    基于高炉喷吹混合燃料的方法,探究废塑料作为燃料在高炉内的作用。以某2536 m3高炉为研究对象,将喷入的煤粉及塑料作为粉相,分析混合燃料的水分、灰分、挥发分和固定碳等化学指标,采用高炉高温区热平衡分析法,计算高炉单一喷吹和混合喷吹条件下的焦比,对高炉内喷吹过程进行模拟研究。计算机模拟结果表明,将煤粉与废塑料混合喷吹降低了高炉焦比,提高了煤的利用率。%Based on the method of blast furnace injection the mixing fuel , the effect of waste plastics as fuel in blast furnace injection was explored .The 2536 m3 blast furnace as an example , considering the pulverized coals and plastics as powder phase , moisture, ash, volatile and fixed carbon etc .The high temperature zone of blast furnace heat balance analysis method was used to calculate the coke ratio of single injection and mixing injection , and the process of blast furnace injection was studied .Com-puter simulation results show that the mixture injection of pulverized coal and waste plastic reduce coke ratio and improve the utilization rate of coal .

  2. Development of reducing CO_2 emission technologies of blast furnace ironmaking%降低高炉炼铁碳排放技术的发展

    Institute of Scientific and Technical Information of China (English)

    曾先喜; 郭豪

    2011-01-01

    Based on blast furnace operating conditions,the reducting agent consumption for an "ideal" blast furnace was calculated by Rist Operating Line model.Considering the calculation results and the potential of reducing CO2 emission in China,it is proposed that decreasing blast furnace fuel ratio is the main measure to reduce CO2 emission.In integrated iron and steel enterprises,there are many ways to reduce the fuel consumption of blast furnace,however,the energy balance of the whole enterprise should be considered.In this sense,some new technologies,such as Oxygen BF,top gas circulation,plastic injection and using prereduction burden,etc.may be adopted to reduce the CO2 emission of blast furnace ironmaking with high efficiency and good environment.%以生产高炉为基础,通过Rist操作线模型计算了"理想"高炉的还原剂消耗。针对"理想"高炉的计算和我国目前高炉碳排放潜能的分析,提出了在我国现有条件下,降低高炉燃料比是减排高炉碳排放的主要措施,然而考虑到整个钢铁厂的能量平衡,应该选择最佳的方法减少CO2排放量。氧气高炉、炉顶煤气循环、高炉喷吹废旧塑料以及使用预还原炉料都可以依靠流程的系统优化不同程度地减少CO2排放量,并保持系统的高效环保。

  3. Effect of Superfine Slag Powder on HPC Properties

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    A superfine slag powder (SP) made from granulated blast furnace slag incorporating activators by using special millingtechnique, was used as supplementary cementitious material in high performance concrete (HPC), replacing part ofthe mass of normal Portland cement. The effects of the SP on the workability, mechanical and crack self-healingproperties of HPC were studied. The hydration process and microstructure characteristics were investigated by X-raydiffraction (XRD) and scanning electron microscopy (SEM) techniques, respectively. The crack self-healing capacitywas evaluated by Brazilian test. The test results indicate that the SP has especially supplementary effect on waterreducing and excellent property of better control of slump loss. The concrete flowability increases remarkably withthe increase of SP replacement level in the range of 20% to 50%. The compressive and splitting tensile strengthsof HPC containing SP are higher than the corresponding strength of the control concrete at all ages. The crackself-healing ability is highly dependent on SP content of HPC.

  4. Long campaign technology of blast furnace hearth and bottom%高炉炉缸炉底长寿技术

    Institute of Scientific and Technical Information of China (English)

    任嵬; 董丽; 李鹏; 丛培源; 马骁一; 王英武; 雷明

    2012-01-01

    对高炉炉缸和炉底的侵蚀机制、合理的炉缸结构、炉缸和炉底内衬结构及其耐火材料进行了较为全面的介绍,同时建议在高炉生产过程中采取一系列措施来提高炉缸、炉底的寿命:拥有合理的死铁层深度、炉缸高度和铁口深度的炉缸结构,可为高炉高效长寿和生产的稳定顺行奠定良好基础;根据高炉顺行情况和炉缸、炉底侵蚀状态控制好生铁成分,并采取有效措施减少碱金属等有害元素在炉内的富集及对炉缸、炉底的侵蚀;在线进行压浆能有效消除炉缸砖衬间的缝隙,提高炉缸冷却系统的冷却效果,减缓炉缸砖衬的侵蚀;加含钛物料护炉可以使侵蚀严重的炉底、炉缸转危为安,显著提高高炉寿命.%The corrosion mechanism,lining structure and refractories of blast furnace hearth and bottom,and the optimal hearth structure were overall presented. Measures to prolong the campaign of blast furnace hearth and bottom were given:( 1 )optimizing the salamander depth,hearth depth and taphole depth to get a stable and efficient production process,as well as long campaign:(2)controlling the pig iron composition and reducing the accumulation of harmful matters such as alkali metals and their corrosion to hearth and bottom according to running situation of blast furnace and corrosion of hearth and bottom: (3) on-line mudjacking to fill the gaps among bricks,enhancing the efficiency of cooling system and reducing the corrosion to refractories lining: (4)feeding titanium-containing materials to protect the severely corroded parts.

  5. Kinetic modeling on CO{sub 2} capture using basic oxygen furnace slag coupled with cold-rolling wastewater in a rotating packed bed

    Energy Technology Data Exchange (ETDEWEB)

    Chang, E.-E. [Department of Biochemistry, Taipei Medical University, Taipei, Taiwan (China); Chen, Tse-Lun; Pan, Shu-Yuan [Graduate Institute of Environmental Engineering, National Taiwan University, Taipei, Taiwan (China); Chen, Yi-Hung [Department of Chemical Engineering and Biotechnology, National Taipei University of Technology, Taiwan (China); Chiang, Pen-Chi, E-mail: pcchiang@ntu.edu.tw [Graduate Institute of Environmental Engineering, National Taiwan University, Taipei, Taiwan (China)

    2013-09-15

    Highlights: • CO{sub 2} is captured effectively and efficiently by carbonation of BOFS with CRW in RPB. •Direct and indirect carbonation are performed with a capacity of 277 g CO{sub 2}/kg BOFS. • Material balance in the RPB was established with a recovery ratio from 90% to 110%. • The product of calcite formed and coated on BOFS was confirmed by SEM-EDX and XRD. • Kinetics model of carbonation of BOFS in CRW via RPB was developed by mass balance. -- Abstract: In this study, direct and indirect carbonation of basic oxygen furnace slag (BOFS) coupled with cold-rolling wastewater (CRW) was carried out via a rotating packed bed (RPB). The solid products were qualitatively characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) and quantitatively analyzed with thermogravimetric analysis (TGA). The leachate was analyzed with inductively coupled plasma-optical emission spectroscopy (ICP-OES). The results indicate that the maximum achievable carbonation conversion (MACC) of BOFS was 90.7%, corresponding to a capture capacity of 0.277 g CO{sub 2}/g of BOFS, by direct carbonation with CRW under a rotation speed of 750 rpm at 30 °C for 20 min. In addition, CO{sub 2} mass balance among the gas, liquid, and solid phases within an RPB was well-developed, with an error less than 10%, to confirm the actual CO{sub 2} capture capacity of BOFS with precision and accuracy. Furthermore, a reaction kinetic model based on mass balance was established to determine the reaction rate constant for various liquid agents (CRW and pure water). It was concluded that co-utilization of alkaline wastes including BOFS and CRW via the RPB is a novel approach for both enhancing CO{sub 2} capture capacity and reducing the environmental impacts of alkaline wastes.

  6. Utilización de las escorias de los hornos de arco eléctrico y de cuchara como materiales de construcción. // Use of slags from ladle and electric arc furnaces as construction materials.

    Directory of Open Access Journals (Sweden)

    R. Zaragoza Valdés

    2001-01-01

    Full Text Available La necesidad que tiene la humanidad de que las producciones sean cada día mas limpias, así como la que tiene el país del aumento dela rentabilidad de las empresas, hace necesario el estudio del uso de las escorias que se obtienen en la producción de acero, principalresidual de este tipo de producción. En el trabajo se estudia la utilización de la escoria del Horno de Arco Eléctrico (HAE comomaterial de relleno en la confección de bloques de hormigón para la construcción de edificaciones, sustituyendo la grava de granito.Se estudia, además, el uso de la escoria de los hornos cuchara (HC como sustituto del clinquer en la fabricación de cementosportland. Se obtienen resultados positivos para la protección del medio ambiente y la economía de la empresa metalúrgica.Palabras claves: producción de acero, escorias, medio ambiente, cementos, materiales para la construcción.________________________________________________________________________________Abstract:The existing necessity of clean productions as welll as the profitability of enterprises that the Cuban economy is demanding makes itnecessary to carry out a study of slags that constitute t he main residue of the steel production. This paper presents the use of slags comingfrom electric arc furnaces (EAF as a substitute for gravel in the production of concrete bricks. The use of slags coming from ladle furnaces(LF to replace clinker in the production of Portland Cement is also shown. Positive results are obtained such as the protection of theenvironment and the economic growth of the enterperise.Key words:Steel making, slags, environment protection, cement, construction materials.

  7. 攀钢干热高炉煤气直送利用技术的探索与应用%The Exploration and Application of the Technology of Direct Supply of Hot Blast Furnace Gas

    Institute of Scientific and Technical Information of China (English)

    吕勇; 李苹

    2015-01-01

    Through analysis of the present situation and performance of utilization of blast furnace gas, the potential utilization value of blast furnace gas was clarified. The tech-nology of direct delivery and utilization of dry hot blast furnace gas was implemented, which has lowered the coke rate of blast furnace and increased gas utilization efficiency.%通过对高炉煤气利用现状及性能分析,明确高炉煤气潜在利用价值,实施了干热高炉煤气直送利用技术,降低了高炉焦比,提高了煤气利用效率.

  8. Oxygen and coke oven gas (COG) consumption optimization at hot stove of Usiminas blast furnace 3; Otimizacao do consumo de oxigenio e GCO nos regeneradores do alto forno 3 da Usiminas

    Energy Technology Data Exchange (ETDEWEB)

    Cervino, Marco Antonio; Bastos, Moises Hofer [Usiminas, Ipatinga, MG (Brazil)

    2001-07-01

    This paper presents the model developed for determination of the correlation between oxygen and coke oven gas (COG) consumption in the hot stove at Usiminas blast furnace 3, the applicability and results obtained. (author)

  9. Model of Hot Metal Silicon Content in Blast Furnace Based on Principal Component Analysis Application and Partial Least Square

    Institute of Scientific and Technical Information of China (English)

    SHI Lin; LI Zhi-ling; YU Tao; LI Jiang-peng

    2011-01-01

    In blast furnace (BF) iron-making process, the hot metal silicon content was usually used to measure the quality of hot metal and to reflect the thermal state of BF. Principal component analysis (PCA) and partial least- square (PLS) regression methods were used to predict the hot metal silicon content. Under the conditions of BF rela- tively stable situation, PCA and PLS regression models of hot metal silicon content utilizing data from Baotou Steel No. 6 BF were established, which provided the accuracy of 88.4% and 89.2%. PLS model used less variables and time than principal component analysis model, and it was simple to calculate. It is shown that the model gives good results and is helpful for practical production.

  10. Comparison of Energy Consumption and Environmental Impact of Replacement of Coal with Straw Injection into Blast Furnace%秸秆替代煤高炉喷吹的能源消耗及环境影响比较

    Institute of Scientific and Technical Information of China (English)

    熊玮; 王国强; 周绍轩

    2013-01-01

    Comparison of energy consumption and environmental impact was made when coal was substituted partially by straw injecting into blast furnace. Considering the effect of basicity load on normal blast furnace operation, the maximum proportion of straw in mixture was about 10%. Energy consumption of straw injection was higher, and coal consumption had doubled or more, and oil consumption increased almost 4 times. In comparison with coal, discharge amount of pollutants was larger, and it was about 7times especially in the process of grinding straw. The discharge amount of pollutants including CO2, CO and blast furnace slag was about the same in the process of injection. CO2 emission would reduce 23 kg producing a ton of hot metal because biomass straw is carbon-neutral. Based on pollution discharge fee and market price of international CO2 emission indicator, environmental cost was reduced by 2.23 yuan producing a ton of hot met al. For a blast furnace of 2 500 m3 inner volume, the amount of CO2 emission could reduce 56 300 tons, and total environmental cost reduced by 5.5 million yuan per year.%以秸秆替代部分煤进行高炉喷吹,对收集、运输、破碎和喷吹等过程进行了能源消耗和环境影响的差异性比较.考虑到碱负、荷对高炉顺行的影响,秸秆在煤中的混人比最大应在10%左右.秸秆喷吹的能耗较高,与煤相比,原煤消耗量增加了1倍以上,原油消耗量增加了4倍左右.从秸秆的收集到破碎,污染物排放量都比煤高,尤其在破碎过程,各种污染物的排放量是煤的7倍左右.在高炉喷吹利用过程中,秸秆与煤的CO2、CO和高炉渣的排放量相差不大.由于秸秆生物质的碳循环特点,冶炼1t铁水可减少CO2排放量23 kg.根据我国排污费标准和国际CO2排放指标交易市场价,用秸秆替代煤喷吹,生产1t铁水可降低环境成本2.23元.对于一座2 500 m3高炉,每年可减排CO25.63万t,总环境成本可以降低550万元.

  11. Desiliconization process of hot metal at blast furnance casthouse. Koro chusho ni okeru yosen no tatsukei shori

    Energy Technology Data Exchange (ETDEWEB)

    Uchiyama, T.; Takeda, K.; Taguchi, S.; Shinohara, K.; Kato, H.; Matsumoto, T. (Kawasaki Steel Corp., Tokyo (Japan))

    1990-09-01

    The Kawasaki Steel has developed several types of desiliconization facilities at blast furnace runner and applied to blast furnaces according to their individual local conditions. In response to the restriction in the maximum feed rate and mass velocity of desiliconization reagent by the slag foaming and splash formations for the desiliconization method without slag removal at the casthouse, three methods, i.e., a top feed method, a blasting by one stage, and a blasting by two stages were developed, according to increases in the required feeding rate of the desiliconization reagent. In the case that the desiliconization slag is removed at the blast furnace runner, it was demonstrated that the injection method by use of an immersion lance was effective because of its high oxygen efficiency in desiliconization. An simulation model of desiliconization was also developed, and the effect of the lance shape on oxygen efficiency in desiliconization was evaluated. On the basis of the simulation results, the oxygen efficiency in desiliconization was able to be increased to 60% by the improvement of the injection conditions. 8 refs., 18 figs., 3 tabs.

  12. Discussion on the cooling water of blast furnace hearth%高炉炉缸冷却水的探讨

    Institute of Scientific and Technical Information of China (English)

    许俊; 邹忠平; 胡显波

    2012-01-01

    根据炉缸的传热特点,推导了炉缸传热体系的计算公式,利用公式计算结果,分析了炉缸冷却水对延长高炉寿命的作用,重点是冷却水量、冷却水温对炉缸传热的影响规律。洒水冷却的炉壳温度比自然冷却的炉壳温度有显著降低,说明冷却水对维护炉缸安全生产具有重要的作用;在炉缸传热体系中,当水速大于2m/s时,增大冷却水量对炉内传出热量的影响是有限的;降低冷却水温度,增大冷却效果的作用有限。%Based on the characteristics of heat transfer of blast furnace hearth, a formula for analyzing the heat transfer system of the hearth is deducted. Using the calculation results the effect of cooling water on blast furnace life, focused on the influence of water volume and water temperature on the hearth heat transfer system are analyzed. The shell temperature for water-spray cooling is markedly lower than that of natural cooling, that means the cooling water is very important for the hearth safety. When the water velocity is over 2 m/s, the influence of increasing water volume to heat transfer is limited. In addition, lowering the water temperature has limited effect of hearth cooling.

  13. 钒铁冶炼炉氧化铝渣用于耐火材料的性能分析%Analysis on performances of melting furnace alumina slag used for refractory material

    Institute of Scientific and Technical Information of China (English)

    吴胜利

    2014-01-01

    通过选取完整的氧化铝渣饼,进行物理化学性能测试,来探索钒铁冶炼炉氧化铝渣用于耐火材料的可能性。测试结果显示,氧化铝渣的主要成分为 Al2 O3、MgO 和 CaO,且以镁铝尖晶石、铝酸钙为主;耐火度大于1790℃,体积密度大于3.0g·cm-3,吸水率小于3.0%;氧化铝渣具有水硬性,可替代高铝水泥;其颗粒强度与焦宝石接近,可用作耐火骨料。综合各项指标,氧化铝渣可用于耐火材料。%To explore the usability of vanadium iron smelting furnace slag for refractory alumina,this paper introduces a physical chemistry experiment with an unbroken alumina slag cake. The result shows that the major constituents of the alumina slag are Al2 O3 ,MgO and CaO,and the major compo-sitions are spinel and calcium aluminate;its refractoriness is over 1 790 ℃ ,the bulk density is higher than 3. 0g·cm -3 ,the water absorption is 3. 0% . Alumina slag can be uesd to replace high alumina cement for its hydraulicity. Its particle strength is similar with flint,so it can be used as refractory ag-gregate. In conclusion,the alumina slag can be used for refractory material.

  14. Effects of Steel Slag Powder on Workability and Durability of Concrete

    Institute of Scientific and Technical Information of China (English)

    GUO Xiaolu; SHI Huisheng; WU Kai

    2014-01-01

    The workability and durability of a type of sustainable concrete made with steel slag powder were investigated. The hydrated products of cement paste with ground granulated blast furnace slag (GGBFS) alone or with a combined admixture of GGBFS-steel slag powder were investigated by X-ray diffraction (XRD). Furthermore, the mechanism of chemically activated steel slag powder was also studied. The experimental results showed that when steel slag powder was added to concrete, the slumps through the same time were lower. The initial and final setting times were slightly retarded. The dry shrinkages were lower, and the abrasion resistance was better. The chemically activated steel slag powder could improve compressive strengths, resistance to chloride permeation and water permeation, as well as carbonization resistance. XRD patterns indicated that the activators enhanced the formation of calcium silicate hydrate(C-S-H) gel and ettringite (AFt). This research contributes to sustainable disposal of wastes and has the potential to provide several important environmental benefits.

  15. Disposal of High-Temperature Slags: A Review of Integration of Heat Recovery and Material Recycling

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai

    2016-09-01

    Nowadays with the continuous urbanization in China, the carbon emission and resource shortage have been serious issues, for which the disposal of blast furnace slags (BFS) and steel slags (SS) discharged from the metallurgical industry make up a significant strategy. The output of crude steel reached 823 Mt in China in 2014 and the thermal heat in these slags was equivalent to ~18 Mt of standard coal. Herein, the recent advances were systemically reviewed and analyzed, mainly from two respects, i.e., integration of heat recovery and material recycling and crystallization control of the slags. It was first found that for the heat recovery from BFS, the most intensively investigated physical method and chemical method were centrifugal granulation and gasification reaction, respectively. Furthermore, a two-step approach could contribute to a promising strategy for the treatment of slags, i.e., the liquid slags were first granulated into small particles, and then other further treatment was performed such as gasification reaction. With regard to SS, the effective disposal could be achieved using a selective crystallization and phase separation (SCPS) method, and moreover, the solid solution of 2CaO·SiO2 and the target phases could act as a promising enriched phase to extract the valuable elements.

  16. Guidelines to span the third operational cycle of the blast furnace number one of the Companhia Siderurgica Paulista (COSIPA), a steel company of Sao Paulo State, Brazil; Procedimentos para prolongar a terceira campanha do alto forno numero 1 da Companhia Siderurgica Paulista (COSIPA)

    Energy Technology Data Exchange (ETDEWEB)

    Pantaleao, Amauri; Peixoto, Clarimar; Goes, Jeferson Jose Pinto; Carvalho, Jose Carlos de; Vasconcelos, Luiz Carlos Torres; Vivian, Roy Vieira [Companhia Siderurgica Paulista (COSIPA), SP (Brazil)

    1987-12-31

    This paper shows the principal measures -like guidelines- in order to increase the life span of blast furnaces, against creep deformation, de-coking cycles and furnace shutdowns. (author) 4 refs., 11 figs., 11 tabs.

  17. Applying an expert system to the silicon control in the blast furnace. Aplicacion de un sistema experto al control del silicio en el alto horno

    Energy Technology Data Exchange (ETDEWEB)

    Tosenovsky, J.

    1994-01-01

    This article shows the possibilities of applying the fuzzy sets in simulating the activity of the operator at a blast furnace and indicates, consequently, the possible concepts in compiling and expert system. By the application of the fuzzy set theory (FS) in the expert system presented, the author tries to solve the common reasons for the failure of conventional models of regulating activity of the operator, i.e. the inaccurate input information and the problem of how to formulate the experience of the operator mathematically. The theory proposed is exemplified by regulating a blast furnace by change in the amount of blown steam, V. The observed parameter is SI while the expressions of the operator, e.g. ''low content of SI'', ''high amount of V'', etc., are used. In the conclusion, the results of the regulation by computer and the operator are compared. (Author)

  18. Application Study of Ready -mixed Mortar with High Furnace Bottom Slag%大掺量炉底渣在预拌砂浆中的应用研究

    Institute of Scientific and Technical Information of China (English)

    郭锋; 钱中秋

    2011-01-01

    针对炉底渣在预拌砂浆中部分替代河砂进行了试验研究,在砂浆中复合使用表面活性剂与保水稠化剂组分,降低了炉底渣的蓄水量,测试了砂浆的工作性、抗压强度、粘接强度、抗开裂性能等基本性能指标.结果表明,该砂浆可操作性良好,保水率、力学性能、收缩率等指标,完全满足国家相关标准的要求.%How to partly replace sand by furnace bottom slag in the ready-mixed mortar. Was tested the storage capacity of furnace bottom slag can be reduced by compounding surfactant and thickening powder in the mortar. The working performance, compressive strength, bond strength, and anti-cracking property of the mortar was tested. The results showed that the mortar had good manipuility and the water retention rate,mechanical properties and shrinkage rate were fully meeting the requirements of relevant national standards.

  19. Infrared furnace cameras for detection of slag deposits at furnace walls and for lifetime monitoring of membrane walls (creep strength); Einsatz von Infrarot-Feuerraumkameras zur Lokalisierung von Brennkammerverschmutzungen und zur Lebensdauerueberwachung im Zeitstandsbereich betriebener Brennkammer-Wandheizflaechen

    Energy Technology Data Exchange (ETDEWEB)

    Koschack, Ralf [CMV Systems Buero Nord/Ingenieurbuero Koschack, Velgast (Germany); Passmann, Norbert; Imhof, Roland; Hoffmann, Bernhard [RWE Power AG, Grevenbroich (Germany); Grabig, Juergen [TUEV Rheinland, Cottbus (Germany); Hoven, Guenter [CMV Systems GmbH and Co.KG, Moenchengladbach (Germany)

    2008-07-01

    Infrared furnace cameras are used to take thermal images of furnace walls of boilers fired with pulverised coal. The thermal image clearly identifies fouling on heating surfaces due to the increased surface temperature thus enabling deliberate cleaning. Infrared furnace cameras are also used in plants with supercritical steam parameters that are currently constructed where the first superheater stage is made of membrane walls. (orig.)

  20. Operation of the blast furnace gas distribution in V and M of Brazil; Operacao do sistema de distribuicao de GAF na V e M do Brasil

    Energy Technology Data Exchange (ETDEWEB)

    Soares, Lis Nunes; Silva, Ricardo Junqueira; Lana, Camila Soares; Valentim, Rodrigo Freitas; Lupp, Adilson Geraldo [V e M do BRASIL S.A., Belo Horizonte, MG (Brazil)

    2010-07-01

    V and M do Brasil is an integrated steel mill with the production of seamless steel pipe. The manufacture process comprises two charcoal blast furnaces which an average generation of blast furnace gas (BFG) of 120.000 Nm{sup 3}/h. Due to the presence of carbon monoxide in its composition it is considered as a fuel and used in 14 equipment of heating process in Barreiro mill. It is a considerable heating source corresponding to 60% of the total thermal energy used in these equipment where the natural gas (NG) is used to fulfill the energetic needs. The operation of the BFG distribution among the consumers happens in an instantaneous way according to the blast furnace generation and consumers demand recognizing a complexity in this process. The optimization in BFG consumption assures a reduction in the NG consumption and consequently in the emission of greenhouse gases to the atmosphere. The objective of this paper is to elucidate the optimization of the byproduct consumption considering a new approach of the distribution operation of this fuel among the consumers without cost including the operational process awareness by the operation people, patterning the operation and planning. (author)

  1. Resistance of Alkali Activated Water-Cooled Slag Geopolymer to Sulphate Attack

    Directory of Open Access Journals (Sweden)

    S. A. Hasanein

    2011-06-01

    Full Text Available Ground granulated blast furnace slag is a finely ground, rapidly chilled aluminosilicate melt material that is separated from molten iron in the blast furnace as a by-product. Rapid cooling results in an amorphous or a glassy phase known as GGBFS or water cooled slag (WCS. Alkaline activation of latent hydraulic WCS by sodium hydroxide and/or sodium silicate in different ratios was studied. Curing was performed under 100 % relative humidity and at a temperature of 38°C. The results showed that mixing of both sodium hydroxide and sodium silicate in ratio of 3:3 wt.,% is the optimum one giving better mechanical as well as microstructural characteristics as compared with cement mortar that has various cement content (cement : sand were 1:3 and 1:2. Durability of the water cooled slag in 5 % MgSO4 as revealed by better microstructure and high resistivity-clarifying that activation by 3:3 sodium hydroxide and sodium silicate, respectively is better than using 2 and 6 % of sodium hydroxide.

  2. Hot metal temperature prediction and simulation by fuzzy logic in a blast furnace; Prediccion y simulacion, mediante logica difusa, de la temperatura de salida del arrabio en un horno alto

    Energy Technology Data Exchange (ETDEWEB)

    Romero, M. A.; Jimenez, J.; Mochon, J.; Formoso, A.; Bueno, F. [Centro Nacional de Investigaciones Metalurgicas CENIM. Madrid (Spain); Menendez, J. L. [ACERALIA. Gijon Asturias (Spain)

    2000-07-01

    This work describes the development and further validation of a model devoted to blast furnace hot metal temperature forecast, based on Fuzzy logic principles. The model employs as input variables, the control variables of an actual blast furnace: Blast volume, moisture, coal injection, oxygen addition, etc. and it yields as a result the hot metal temperature with a forecast horizon of forty minutes. As far as the variables used to develop the model have been obtained from data supplied by an actual blast furnaces sensors, it is necessary to properly analyse and handle such data. Especial attention was paid to data temporal correlation, fitting by interpolation the different sampling rates. In the training stage of the model the ANFIS (Adaptive Neuro-Fuzzy Inference System) and the Subtractive Clustering algorithms have been used. (Author) 9 refs.

  3. Wettability between TiN,TiC Containing Carbon Composite Refractory and Molten Slag or Hot Metal

    Institute of Scientific and Technical Information of China (English)

    SHIYue-xun; LIYingand; 等

    1994-01-01

    In order to develop a new-type TiC-TiN containing carbon composite refractory so as to improve the service life of blast furnace hearth,the wettability between the carbon refractory and molten slag or metal has been mea-sured.It was indicated that the carbon refractory is wet-ted by slag(θ≤90°) when(TiC+TiN)>33.52%,The effects of TiN or TiC on wetting behavior are basi-cally identical.When the amount of TiC in the carbon com-posite refractory is greater than 60% it will be wetted by hot metal;therefore,the carbon composite refractory will be wetted by slag but not permeated by hot metal when the amount of TiC is restricted.

  4. Reason and control of blast furnace hearth corrosion%高炉炉缸破损的原因与控制

    Institute of Scientific and Technical Information of China (English)

    孙金铎; 黄晓煜; 杜续恩

    2015-01-01

    近年来,中国高炉长寿技术取得了长足的进步,部分高炉寿命达到国际先进水平,但同时也出现数十座高炉发生炉缸事故或异常侵蚀破损。高炉长寿技术是一项综合技术,高炉要实现长寿除需要保障炉衬、炉体材质和建筑施工质量外,科学合理的设计是关键,高炉生产操作监控维护是基础。基于对多座高炉长寿技术应用状况和高炉炉缸的破损调查,从设计、操作等多方面对炉缸破损原因进行分析,并提出了长寿炉缸设计的优化原则和实现炉缸长寿的生产操作、监测、维护及管理的控制对策。%In recent years,the campaign life of China blast furnaces has made a great progress,and some of them have reached international level. However,dozens of blast furnace hearth accident or abnormal corrosion occurred. Blast fur-nace longevity is a comprehensive technology. To realize blast furnace longevity scientific and reasonable design is the key,meanwhile monitoring and maintenance is the basis. According to the investigation on longevity technology applica-tion and hearth corrosion of many blast furnaces,the hearth corrosion reasons are analyzed in terms of design,operation, etc. On this basis,some optimization principle and measures on operation,monitoring,maintenance,are put forward to realize hearth longevity.

  5. Evaluation of Blast Furnace Slag as a means of Reducing Metal Availability in a Contaminated Sediment for Beneficial use Purposes

    Science.gov (United States)

    An attractive option for the disposal of dredged sediment involves the use of the sediment for beneficial purposes. Treatment (chemical amendment) of the sediment may be necessary to limit the environmental and human availability (bioavailability, leachability, plant uptake) of h...

  6. Overview of Steel Slag Application and Utilization

    Directory of Open Access Journals (Sweden)

    Lim J.W.

    2016-01-01

    Full Text Available Significant quantities of steel slag are generated as waste material or byproduct every day from steel industries. Slag is produced from different types of furnaces with different operating conditions. Slag contains Ferrous Oxide, Calcium Oxide, Silica etc. Physical and chemical properties of slag are affected by different methods of slag solidification such as air cooled, steam, and injection of additives. Several material characterization methods, such as X-ray Diffraction (XRD, Scanned Electron Microscopy (SEM and Inductive Coupled Plasma (ICP-OES are used to determine elemental composition in the steel slag. Therefore, slags can become one of the promising materials in various applications such as in transportation industry, construction, cement production, waste water and water treatment. The various applications of steel slag indicate that it can be reused and utilized rather than being disposed to the landfill. This paper presents a review of its applications and utilization.

  7. Energy Saving Research of the Blast Furnace Dewetting Blast and the Choice of Dehumidification Ways%高炉脱湿鼓风节能研究及除湿方法的选取

    Institute of Scientific and Technical Information of China (English)

    邓文龙; 卿山; 王华; 刘文光; 周庆华; 何峰; 龚贵君

    2012-01-01

    对高炉鼓风除湿进行了节能分析,通过高炉系统的热平衡原理得出了理论燃烧温度,继而得出了鼓风除湿能降低焦煤消耗与提高产量的结论.通过研究得出了最佳除湿剂为LiCl及其最佳除湿浓度为40%,并对除湿剂的除湿原理进行了介绍与说明.%This paper analyses the energy saving effect of the blast furnace blast and dehumidification. Through heat balance principle of the blast furnace system to reach the theoretical combustion temperature, then draw the conclusion that the blast dehumidification can reduce the consumption of coking coal and increase the output. Through the research, this paper obtains the best dehumidizer is LiCl and its optimal concentration is 40%, and the dehumidification principle is introduced.

  8. Exergoeconomic analysis of the power generation system using blast furnace and coke oven gas in a Brazilian steel mill

    Energy Technology Data Exchange (ETDEWEB)

    M. Modesto; S.A. Nebra [Federal University of ABC, Santo Andre (Brazil). Center of Engineering

    2009-08-15

    The rational use of energy has become a priority for all industries in Brazil, mainly after the energy rationing in 2001. Methodologies to quantify and improve the performance of plants that consume and generate electricity and thermal energy are being used to reach this goal. Exergoeconomic analysis provides a complete diagnosis of a plant, both in exergetic and in monetary values. This study shows the methodology used to assess the power generation system of the Companhia Siderurgica Tubarao (CST). The current system is based on a regenerative Rankine cycle using two gases from steel production - blast furnace gas (BFG) and coke oven gas (COG) - to generate electric power and occasionally steam for the process. Use of the Theory of Exergetic Cost allowed determination of monetary and exergetic costs. Moreover, indicators such as cost variation, relative cost variation, and exergoeconomic factors were calculated to determine the influence of each component in the make-up of plant costs and to find the best way of decreasing generation costs of energy and process steam.

  9. Production practice of the coal injection with addition of carbon powder on Tangsteel blast furnace%唐钢高炉喷吹煤粉配加碳粉的生产实践

    Institute of Scientific and Technical Information of China (English)

    王少宁; 司新国; 黄亚玲; 胡金波; 高华

    2016-01-01

    对唐钢高炉喷吹煤粉中配加碳粉进行生产实践研究,研究表明喷吹煤粉中配加5%碳粉能够满足高炉喷吹条件,并且使混煤成本降低6.2元/t。根据高炉日常生产数据的比较分析,喷吹碳粉以后高炉能够稳定顺行,未对高炉日常生产造成不良的影响。%The production practice of the coal injection with addition of carbon powder on Tangsteel blast furnace was researched, the research indicated that coal injection with addition of 5% of the car-bon powder can meet the injection in the blast furnace conditions, and lower the mixed coal cost 6. 2 yuan/t. According to the daily production data of comparative analysis of blast furnace, carbon powder injection after the blast furnace can stabilize anterograde, without adverse effects on the daily produc-tion of blast furnace.

  10. Integrated carbon dioxide/sludge gasification using waste heat from hot slags: syngas production and sulfur dioxide fixation.

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-04-01

    The integrated CO2/sludge gasification using the waste heat in hot slags, was explored with the aim of syngas production, waste heat recovery and sewage sludge disposal. The results demonstrated that hot slags presented multiple roles on sludge gasification, i.e., not only a good heat carrier (500-950 °C) but also an effective desulfurizer (800-900 °C). The total gas yields increased from 0.022 kg/kgsludge at 500 °C to 0.422 kg/kgsludge at 900 °C; meanwhile, the SO2 concentration at 900 °C remarkably reduced from 164 ppm to 114 ppm by blast furnace slags (BFS) and 93 ppm by steel slags (SS), respectively. A three-stage reaction was clarified including volatile release, char transformation and fixed carbon using Gaussian fittings and the kinetic model was analyzed. Accordingly, a decline process using the integrated method was designed and the optimum slag/sludge ratio was deduced. These deciphered results appealed potential ways of reasonable disposal of sewage sludge and efficient recovery of waste heat from hot slags.

  11. Improved Reactivity of Fly Ash-Slag Geopolymer by the Addition of Silica Fume

    Directory of Open Access Journals (Sweden)

    N. K. Lee

    2016-01-01

    Full Text Available This study investigates the improved reactivity of a geopolymer based on a combination of fly ash and blast furnace slag (BFS by the addition of silica fume. The geopolymer was synthesized by activating a mixture of fly ash, BFS, and three different types of silica fume with alkali activator. X-ray diffraction (XRD and inductively coupled plasma-optical emission spectroscopy (ICP-OES were utilized to characterize the reaction. The silicate structure was also analyzed by nuclear magnetic resonance (NMR spectroscopy. From these results, it was found that the replacement of fly ash with the silica fume led to a significant decrease in the Q4(1Al and an increase in the Q4(2Al, Q4(3Al, and Q4(4Al. The Si/Al ratio of the aluminosilicate gel was relatively constant, ranging from 2.0 to 2.6, while the Si/Al ratio of the C-S-H gel increased with the addition of silica fume. Therefore, some of the Al dissolved from the slag contributed to the formation of aluminosilicate gel, and the remnant slag particles mostly participated in the formation of the C-(A-S-H gel with a decrease in the Q2(1Al. The increase in the reactivity of slag caused by the addition of silica fume was attributed to the reaction of the Al in the slag with the silica fume.

  12. Immobilization of antimony waste slag by applying geopolymerization and stabilization/solidification technologies.

    Science.gov (United States)

    Salihoglu, Güray

    2014-11-01

    During the processing of antimony ore by pyrometallurgical methods, a considerable amount of slag is formed. This antimony waste slag is listed by the European Union as absolutely hazardous waste with a European Waste Catalogue code of 10 08 08. Since the levels of antimony and arsenic in the leachate of the antimony waste slag are generally higher than the landfilling limits, it is necessary to treat the slag before landfilling. In this study, stabilization/solidification and geopolymerization technologies were both applied in order to limit the leaching potential of antimony and arsenic. Different combinations ofpastes by using Portland cement, fly ash, clay, gypsum, and blast furnace slag were prepared as stabilization/solidification or geopoljymer matrixes. Sodium silicate-sodium hydroxide solution and sodium hydroxide solution at 8 M were used as activators for geopolymer samples. Efficiencies of the combinations were evaluated in terms of leaching and unconfined compressive strength. None of the geopolymer samples prepared with the activators yielded arsenic and antimony leaching below the regulatory limit at the same time, although they yielded high unconfined compressive strength levels. On the other hand, the stabilization/solidification samples prepared by using water showed low leaching results meeting the landfilling criteria. Use of gypsum as an additive was found to be successful in immobilizing the arsenic and antimony.

  13. AOD furnace slag resistance comparison of low carbon MgO-CaO-C brick and MgO-C brick%低碳镁钙碳砖与镁碳砖的抗AOD炉渣对比

    Institute of Scientific and Technical Information of China (English)

    周治军; 李玉山; 韩波

    2012-01-01

    为了减少耐火材料中碳对冶炼超低碳钢的不利影响,以回转炉为载体,使用天然气和氧气为加热介质,将镁碳砖与低碳镁钙碳砖交替砌入回转炉内.当炉内试验砖的热面温度达到1 650℃时,先加入500 g碎钢,然后再加入500 g AOD炉渣,保持渣池深度在10 mm左右,熔渣每隔1h更换1次,更换10次后结束试验,将炉内试样冷却到室温取出,从热面中间纵向切开并对侵蚀深度和面积进行测量,对比镁碳砖与低碳镁钙碳砖的抗AOD炉渣性能.结果表明:低碳镁钙碳砖挂渣性比镁碳砖的好,并且形成明显的致密层,其抗AOD渣侵蚀能力明显好于镁碳砖.因此,建议可用低碳镁钙碳砖取代镁碳砖为AOD炉衬冶炼超低碳钢.%In order to reduce the negative effects of carbon in refractories on refining ultra-low carbon steel, the AOD slag resistance of low carbon MgO-CaO-C bricks and MgO-C bricks was investigated. The MgO -CaO-C bricks and MgO-C bricks were alternately installed in a rotary furnace with natural gas and oxygen as heating medium. When the hot face temperature of the brick reached 1 650 ℃,500 g steel scrap was added at first,then 500 g AOD slag was added,the depth of molten slag was kept around 10 mm,and the slag was changed every hour for 10 cycles. After cooling,the bricks were taken out and cut longitudinally from the hot face center,and the corrosion depth and area were measured. The results show that the AOD slag resistance of low carbon MgO-CaO-C brick is better than that of MgO-C brick because MgO-CaO-C brick has better slag adhering ability and a dense layer forms obviously. Therefore,the MgO-CaO -C brick is suggested as the working lining in AOD furnace to make ultra-low carbon steel.

  14. Rational cooling water system for a large blast furnace hearth%大型高炉合理炉缸冷却制度

    Institute of Scientific and Technical Information of China (English)

    宁晓钧; 左海滨; 张建良; 杨天钧

    2012-01-01

    Since the temperature distribution and erosion of blast furnace hearth are directly affected by cooling system,a rational cooling water system is the assurance for long campaign life of large blast furnace.Combined with a 4 000m3 blast furnace,physical and mathematical models of temperature fields of blast furnace hearth and bottom were built according to heat transfer theory.Two different hearth cooling systems,namely "low water capacity and large temperature difference" and "large water capacity and small temperature difference",are both investigated by modeling and numerical simulation.Effects of different cooling systems on hearth temperature field,hearth erosion and blast furnace life are also analyzed.The results indicate that during the initial period with thicker brick lining,effects of different cooling systems on blast furnace temperature distribution are nearly the same.As the brick lining gradually becomes thinner,different cooling systems have much different effects on temperature distribution.When the brick lining is eroded to a certain level,even the best cooling system is of no use,but "large water capacity and small temperature difference" and enhanced cooling measures will slow down the erosion and prolong the campaign life.%合理的炉缸冷却制度是保证大型高炉长寿的基础,不同冷却制度对高炉炉缸的温度分布和侵蚀状况具有直接影响.结合某4000 m3级高炉,根据传热学理论建立了高炉炉缸、炉底温度场物理模型和数学模型,通过数值模拟对"大水量、小温差"和"小水量、大温差"这两种不同炉缸冷却制度进行了研究,分析了不同冷却制度对炉缸温度场、炉缸侵蚀状况及高炉寿命的影响.结果表明,在炉役初期砖衬较厚时,不同冷却制度对炉内温度分布的影响区别不大;随着砖衬的不断减薄,不同冷却制度对炉内温度分布的影响逐渐明显;当砖衬侵蚀到一定程度后,再好的冷却

  15. Concrete sustainability with very high amount of fly ash and slag

    Directory of Open Access Journals (Sweden)

    G. C. Isaia

    Full Text Available This article approaches concrete mix designs where cement is replaced by high amounts of slag and fly ash, with the purpose of turning it into a more sustainable construction material, that is, an authentic green concrete. Mix proportions with fly ash, ground-blasted furnace slag, and Portland cement were studied in binary and ternary mixtures for compressive strength levels of 40 MPa and 55 MPa. The replacement of cement with mineral additions ranged from 50% to 90% in mass. Mean decreases of 55% in the energy consumption, 78% in the CO² emissions, and 5% in the cost of the concrete m³, plus an increase of 40% in the mean index of durability were obtained, all ofwhich compared to the 40-MPa reference concrete. This study attests the technical, economical and environmental potentialities for theuse of concrete mixtures with until 90% of fly ash.

  16. Effect of fillers Granulated slag on the durability of HPC in marine environment

    Directory of Open Access Journals (Sweden)

    Tebbal Nadia

    2014-04-01

    Full Text Available The combined effect of fillers of silica fume and blast furnace slag on the durability of high performance concretes was studied .The storage media are: seawater and tap water as reference. This work focuses on the effect of the incorporation of different amounts of milk more silica fume on the mechanical strength of concretes with limestone cements and its influence on sustainability with respect to marine. The results show that the addition of quantity 10%slag and 5% silica fume offers the best protection in marine waters .One of the indicators of sustainability are selected and monitored from 1 day to 28 days are variations of unconfined compressive strengths . The PH of the solution, especially related to the frequency of renewal baths, appears as an important parameter of aggressiveness.

  17. Alternative concrete based on alkali-activated slag

    Directory of Open Access Journals (Sweden)

    Puertas, F.

    2008-09-01

    Full Text Available This article reports the results of related to on the performance of concrete made with waterglass (Na2SiO3•nH2O + NaOH-activated Colombian granulated blast furnace slag. The mechanical strength and durability properties this alkali-activated slag concrete (AAS were compared to the properties of ordinary Portland cement concrete (OPC with the same proportion of binder, which ranged from 340 to 512 kg per m3 of concrete. The results indicated that increasing the proportion of slag led to improvements in the properties studied.El propósito de este artículo es dar a conocer los resultados de la evaluación del comportamiento de mezclas de hormigón producidas a partir de la activación con waterglass (Na2SiO3•nH2O + NaOH de una escoria siderúrgica granulada de alto horno colombiana. Las propiedades mecánicas y de durabilidad de los hormigones activados alcalinamente (AAS se comparan con las correspondientes mezclas de hormigón de cemento Portland (OPC producidas con igual proporción de ligante. Estas proporciones variaron entre 340 y 512 kg por m3 de hormigón. Los resultados obtenidos indican que incrementos en la proporción de la escoria contribuye a la mejora de las propiedades evaluadas.

  18. 高炉炉缸碳砖砌筑方法研究与应用%Research and Application of Carbon Brick Masonry Method for Blast Furnace Hearth

    Institute of Scientific and Technical Information of China (English)

    付强; 李光平; 辛建

    2014-01-01

    高炉寿命直接影响到企业生产。本文结合生产经验,从炉缸的侵蚀机理着手,对影响炉缸寿命的关键环节进行重点把关,注重施工细节,确保高规格的施工质量。%Blast furnace life directly affected production .Based on the production experience and the hearth erosion mecha-nism, the key factors affecting life of furnace hearth was checked , much attention was paid to the details of construction to ensure the construction quality of high specification .

  19. Reconstruction design of medium pressure boiler fueling the blast furnace gas instead of coal powder%中压煤粉炉改燃高炉煤气改造设计

    Institute of Scientific and Technical Information of China (English)

    李涛

    2012-01-01

    为了节能和环保,钢铁企业自备电厂实施锅炉改造,将燃煤锅炉改燃高炉煤气.减少了高炉煤气放散,取得了锅炉效率高达88%的效果.%In order to energy conservation and environmental protection, steel - owned enterprises in the implementation of boiler plant have changed coal - fired boiler into a blast furnace gas - fired boiler. The blast furnace gas radiation was reduced, and the boiler efficiency was as high as 88%.

  20. 高炉换向溜槽传动装置改进%Improvement of Drive System of Reversing Flap Chute on Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    范书侠

    2012-01-01

    Analyze the reasons that result in the frequent damages of bearings on the drives of the reversing flat chute in the bell-less charging system of blast furnace and put forward the improvement solution which has achieved desired results.%介绍了高炉并罐式无料钟炉顶上料系统中换向溜槽传动装置轴承频繁损坏的原因及改进方案,改进后取得了预期的效果。

  1. Research and Industrial Application of a Process for Direct Reduction of Molten High-Lead Smelting Slag

    Science.gov (United States)

    Li, Weifeng; Zhan, Jing; Fan, Yanqing; Wei, Chang; Zhang, Chuanfu; Hwang, Jiann-Yang

    2017-01-01

    A pyrometallurgical process for the direct reduction of molten high-lead smelting slag obtained by the Shuikoushan (SKS) method was reported in this article using solid anthracite as the fuel and reductant. The chemical composition, the lead phase composition, and the physical properties of the molten high-lead slag were examined. The effects of the process parameters on the recovery rate of valued metals were investigated in the laboratory. According to the experimental results, a new efficient bottom blow reduction furnace was employed in the pilot-scale test for high-lead slag reduction. The results showed the average recovery rate of lead was more than 96.0% with lower Pb and high Zn content of the reducing slag under the condition of reduction temperature 1100-1200°C, coal ratio 5.5-7.5%, reduction time 90-150 min, CaO/SiO2 ratio 0.35-0.45, and FeO/SiO2 ratio 1.4-1.55. Moreover, nearly 250 kg of standard coal per ton of crude Pb output was reduced compared with the blast furnace reduction process.

  2. 铅鼓风炉中铜、硫、砷和锑对银分布的影响%Effect of copper, sulfur, arsenic and antimony on silver distribution in phases of lead blast furnace

    Institute of Scientific and Technical Information of China (English)

    J.CHAIDEZ-FELIX; A.ROMERO-SERRANO; A.HERNANDEZ-RAMIREZ; M.PEREZ-LABRA; I.ALMAGUER-GUZMAN; R.BENAVIDES-PEREZ; M.FLORES-FAVELA

    2014-01-01

    An experimental study was carried out to estimate the effect of the lead impurities on the silver distribution in the phases formed in the lead blast furnace. Samples of sinter with different contents of Cu, S, As and Sb were equilibrated under reducing atmosphere (p(CO)/p(CO2)=2.45) at 1573 K in a tube furnace and slowly cooled. The samples were characterized by scanning electron microscopy and microanalysis (SEM-EDS). There were five immiscible phases:slag (CaO, FeO and SiO2), matte (S, Cu and Fe), speiss (As, Fe and Cu), Cu-Sb phase and lead bullion (Pb, Ag, Sb, Cu, etc). The results showed that Cu and Sb promote silver losses during the process since they form a liquid solution with higher silver solubility than liquid bullion. Sulfur and arsenic react with copper to form the matte and speiss phases, respectively. The effect of S and As is to reduce the amount of Cu-Sb alloy and then the silver losses from the bullion.%研究铅鼓风炉中杂质对银分布的影响。将含有不同Cu、S、As和Sb含量的铅烧结块在管式炉中于1573 K下进行烧结,然后随炉冷却。烧结气氛为还原性的CO+CO2气体(p(CO)/p(CO2)=2.45)。采用SEM-EDS对所得样品进行表征。结果表明:烧结样品中含有5种不互溶的相,即炉渣(CaO,FeO,SiO2)、冰铜(S, Cu,Fe)、硬渣(As, Fe,Cu)、Cu-Sb相和铅块。银在Cu与Sb形成的熔体中的溶解度比在液态铅中的高。S与Cu形成冰铜, As与Cu形成硬渣。S和As能减少Cu-Sb合金的生成量,从而降低铅块中银的损失。

  3. 冶金焦的本质特性与现代高炉冶炼的对应关系%Relationship between essential characteristic of metallurgical coke and modern blast furnace smelting

    Institute of Scientific and Technical Information of China (English)

    刘德军

    2016-01-01

    On the basis of scientific analysis for the current quality of Ansteel coke,the influences of coke strength, thermal state performance,chemical composition,particle size and quality fluctuation on blast furnace smelting were studied. Through sampling the coke in the blast furnace tuyere and further validation with experiment,the blast furnace operation practice could be guided well,at the same time good results were achieved. The study made the blast furnace operator and coking plant personnel in Ansteel access to knowledge related to coke quality,the influence of coke quality on blast furnace smelting,and the coke quality evaluation methods and so on,especially the use of"tuyere sampling"for which it needs to know the change rule of coke in the furnace hearth working condition. The study provides a power-ful technical support for the blast furnace operation,at the same time provides the basis for coking plant about how to implement low cost to meet the requirements of the blast furnace operation coke.%在对鞍钢焦炭质量现状进行科学分析的基础上,研究了焦炭强度、热态性能、化学组成、粒度及质量波动等对高炉冶炼的影响规律,并通过对高炉风口焦炭的实际取样与研究加以验证,指导高炉操作实践;同时,系统地掌握焦炭质量、焦炭质量对高炉冶炼的影响、焦炭质量的评价方法等;尤其是利用“风口取样”,掌握焦炭在炉内的变化规律和炉缸工作状况,为高炉操作提供技术支持,同时为焦化厂低成本生产出符合高炉运行要求的焦炭提供了依据。

  4. Interaction between upper and lower operational furnace profiles and its influence for blast furnace in TISCO%太钢高炉上下部操作炉型相互作用及其影响

    Institute of Scientific and Technical Information of China (English)

    杨志荣

    2015-01-01

    通过太钢2座4350 m³高炉生产、操作炉型监控和维护的实践,认识到高炉上下部操作炉型之间有密切的相互作用关系,其对炉缸寿命有一定的影响。高炉上部的操作炉型受到炉腹煤气量、炉身部位耐火材料的选择以及炉身冷却水流向的影响。适当的炉腹煤气量、减少冷却板与砖衬间可能形成的窜气通道、冷却水横向分段、分区冷却有助于形成合理的上部操作炉型。炉身操作炉型与渣皮厚度具有相互作用关系,风口以上操作炉型对炉缸炉底的侵蚀和结厚也存在相互作用关系。通过维持炉芯死焦堆透气透液性、高炉炉身硬质压入以及钒钛矿护炉等措施,维持合理的上、下部操作炉型,改善了炉况顺行和操作指标,同时减缓炉缸侧壁的侵蚀。%Based on production, operational furnace profiles monitoring and maintenance of two blast furnaces (BFs) with volume of 4 350 m³ in TISCO, it was found that there was the interaction between upper and lower operational furnace profiles. What’s more, it had an influence on hearth life. The upper operational furnace profile was affected by bosh gas volume, shaft refractory selection and flow direction of shaft cooling water. It was helpful to formed reasonable upper fur-nace profile by appropriate bosh gas volume, decreased gas channel between cooling plates and lining bricks and division-al cooling of horizontal shaft cooling water. There was the interaction between shaft middle operational furnace profile and thickness of skull. The operational furnace profile above tuyere also had the interaction with erosion and accretion of hearth bottom. In order to improve and maintain reasonable operational furnace profiles, the breathability and permeability of deadman should be maintained. The hard extruding repairing and furnace protection of schreyerite could also be uti-lized. Therefore, The operation indicators of furnace condition

  5. PRODUCTION OF PAVING BLOCK AND KERB INCORPORATING BLASTFURNACE SLAG

    Directory of Open Access Journals (Sweden)

    İsa YÜKSEL

    2007-02-01

    Full Text Available This paper presents results of an experimental study about partial substitution of granulated blast-furnace slag (GBFS as fine aggregate in production of concrete paving blocks and kerbs. GBFS is replaced sand for different GBFS/sand ratios in concrete during production of kerb and paving block specimens. Some tests orienting towards strength and durability were applied on these specimens including control specimens that are produced with normal concrete. Then, the results of tested properties of GBFS-replaced specimens and control specimens were compared. GBFS decreases the compressive strength of paving blocks and kerbs according to the results. However, some durability properties which are more important than strength for these elements are improved with GBFS replacement. The most improved property was abrasion resistance. It is concluded that it is feasible to use GBFS in paving block and kerb production with an optimum replacement ratio for these specimens.

  6. THE IMPACT OF DISSOLVED SALTS ON PASTES CONTAINING FLY ASH, CEMENT AND SLAG

    Energy Technology Data Exchange (ETDEWEB)

    Harbour, J.; Edwards, T.; Williams, V.

    2009-09-21

    The degree of hydration of a mixture of cementitious materials (Class F fly ash, blast furnace slag and portland cement) in highly concentrated alkaline salt solutions is enhanced by the addition of aluminate to the salt solution. This increase in the degree of hydration, as monitored with isothermal calorimetry, leads to higher values of dynamic Young's modulus and compressive strength and lower values of total porosity. This enhancement in performance properties of these cementitious waste forms by increased hydration is beneficial to the retention of the radionuclides that are also present in the salt solution. The aluminate ions in the solution act first to retard the set time of the mix but then enhance the hydration reactions following the induction period. In fact, the aluminate ions increase the degree of hydration by {approx}35% over the degree of hydration for the same mix with a lower aluminate concentration. An increase in the blast furnace slag concentration and a decrease in the water to cementitious materials ratio produced mixes with higher values of Young's modulus and lower values of total porosity. Therefore, these operational factors can be fine tuned to enhance performance properties of cementitious waste form. Empirical models for Young modulus, heat of hydration and total porosity were developed to predict the values of these properties. These linear models used only statistically significant compositional and operational factors and provided insight into those factors that control these properties.

  7. Applicability of a dense-medium cyclone and Vorsyl separator for upgrading non-coking coal fines for use as a blast furnace injection fuel

    Energy Technology Data Exchange (ETDEWEB)

    A.K. Majumder; H. Shah; S. Choubey; J.P. Barnwal; A.K. Kundu; P.S. Dhillon [Advanced Materials and Processes Research Institute, Bhopal (India)

    2009-01-15

    Replacement of metallurgical coke by high injection rates of thermal coal into the blast furnace is an important technology as it reduces the cost of hot metals significantly. However, one of the main problems that prevents the use of thermal coals is their high mineral-matter contents. Although, the ash content of coals to be injected in a blast furnace should be as low as possible, a maximum of 16% ash is acceptable. A non-coking coal sample from Chhattisgarh area, India, having a feed ash content of around 27% was collected for beneficiation studies to a grade acceptable for the injection purposes. A series of experiments were conducted in a 76-mm diameter dense-medium cyclone (DMC) and a Vorsyl separator (VS). It is observed that a clean coal having around 16% ash can be produced using both the cyclones if the variables are properly optimized. Further, it is observed that at the same ash level the yield of clean coal was 5%-6% more in VS than in DMC. It has also been demonstrated that at the same ash level, the magnetite medium stability in a VS was better than a DMC. 4 refs.

  8. Energy saving in the pig iron production in the blast furnace no. 5; Ahorro de energia en la produccion de arrabio en el alto horno No. 5

    Energy Technology Data Exchange (ETDEWEB)

    Gil Diaz, Ricardo A.; J Quiroz, Francisco; Rodriguez, Rita Patricia; Banuelos Garza, Yolanda [Altos Hornos de Mexico, S. A., Coahuila (Mexico)

    1993-12-31

    Altos Hornos de Mexico (AHMSA) is an iron and steel industry integrated to Grupo Acereros del Norte in Monclova, in the Coahuila state. With an a installed capacity of 3.1 millions of tons per annum o liquid steel. In its installations, AHMSA has the highest capacity blast furnace installed in Mexico, blast furnace No. 5, that has a useful volume of 2,163 cubic meters, designed to produce 4,800 tons of pig iron per day. The basic goal to achieve in the operations involved in the production of steel through the pig iron production in the blast furnace, is the hot metal production at the lowest attainable cost within the quality requirements specified by the steel makers. The most important criterion for the recognition of the attained success is the fuel consumption per ton of pig iron produced, with coke as the main fuel fed to the blast furnace and therefore of the greatest impact on the final product cost. AHMSA contemplated within its strategic plan, the reduction in the production of its coking plants derived from the natural aging of its furnaces, consequently it is pending the shortage of coke for productions higher than 2.6 MMT of liquid iron. In response to this, and faced to the true need of diminishing the production costs in the process of making pig iron, new practices have been implemented in the use of complementary fuels to partially substitute the metallurgical coke as an energy source for the blast furnace process. The use of natural gas, fuel oil and the gradual increase of the temperature of hot blow, have strongly impacted the metallurgical coke consumption, lowering it considerably and diminishing the costs per ton of pig iron in blast furnace No. 5. Another important issue, is the utilization of coke fines resulting form the sieving of the same, directly fed to the furnace load. This practice reduced the coke consumption, and most of all, the output of our coking plants was increased on being utilized at the maximum coke production

  9. Energy saving in the pig iron production in the blast furnace no. 5; Ahorro de energia en la produccion de arrabio en el alto horno No. 5

    Energy Technology Data Exchange (ETDEWEB)

    Gil Diaz, Ricardo A.; J Quiroz, Francisco; Rodriguez, Rita Patricia; Banuelos Garza, Yolanda [Altos Hornos de Mexico, S. A., Coahuila (Mexico)

    1993-12-31

    Altos Hornos de Mexico (AHMSA) is an iron and steel industry integrated to Grupo Acereros del Norte in Monclova, in the Coahuila state. With an a installed capacity of 3.1 millions of tons per annum o liquid steel. In its installations, AHMSA has the highest capacity blast furnace installed in Mexico, blast furnace No. 5, that has a useful volume of 2,163 cubic meters, designed to produce 4,800 tons of pig iron per day. The basic goal to achieve in the operations involved in the production of steel through the pig iron production in the blast furnace, is the hot metal production at the lowest attainable cost within the quality requirements specified by the steel makers. The most important criterion for the recognition of the attained success is the fuel consumption per ton of pig iron produced, with coke as the main fuel fed to the blast furnace and therefore of the greatest impact on the final product cost. AHMSA contemplated within its strategic plan, the reduction in the production of its coking plants derived from the natural aging of its furnaces, consequently it is pending the shortage of coke for productions higher than 2.6 MMT of liquid iron. In response to this, and faced to the true need of diminishing the production costs in the process of making pig iron, new practices have been implemented in the use of complementary fuels to partially substitute the metallurgical coke as an energy source for the blast furnace process. The use of natural gas, fuel oil and the gradual increase of the temperature of hot blow, have strongly impacted the metallurgical coke consumption, lowering it considerably and diminishing the costs per ton of pig iron in blast furnace No. 5. Another important issue, is the utilization of coke fines resulting form the sieving of the same, directly fed to the furnace load. This practice reduced the coke consumption, and most of all, the output of our coking plants was increased on being utilized at the maximum coke production

  10. Treatment of LF slag to prevent powdering during cooling

    Directory of Open Access Journals (Sweden)

    Ghorai S.

    2017-01-01

    Full Text Available The polymorphic transformation of the monoclinic β-polymorph to the orthorhombic γ-polymorph of di-calcium silicate at around 500°C during cooling results in disintegration of slag. The slag generated, during the production of thermo mechanically treated steel in ladle furnace at M/s Tata Steel Limited, Jamshedpur, India, behaves in similar manner. An attempt has been made to prevent the crumbling of ladle furnace slag. The experiments were conducted in 10 kg air induction furnace. Various types of silica source were used to prevent the disintegration of ladle furnace slag by reducing the basicity and optimizing the additives amount. Apart from silica sources, other additives like borax and barium carbonate were also used to stabilize the β phase. Present investigation reveals that disintegration of ladle furnace slag can be prevented either by addition of 0.2% boarx or 2% barium carbonate. Dust formation can also be prevented by decreasing the ladle furnace slag basicity to about 1.7. Toxicity Characteristic Leaching Procedure test, of the borax and barium carbonate treated slag samples, indicates that barium carbonate treated slag cannot be used for the dusting prevention as it contains high level of barium.

  11. 含钛高炉渣制备二氧化钛晶须的研究%Study of TiO2 whiskers prepared with tataniferous blast-furnance slag

    Institute of Scientific and Technical Information of China (English)

    高水静; 肖淑娟; 侯桂芹; 王晓燕

    2013-01-01

    以承德钢铁公司含钛高炉渣以及石英、硼酸、硼砂为主要原料,将配料组成选择在Na2O-CaO-Al2O3-B2O3-SiO2-TiO2系的分相区域,其中炉渣质量分数为50%~72%.将混合均匀的配料在1 250℃高温厢式电阻炉中熔融制得玻璃样品,对玻璃样品在700~900℃进行热处理制备二氧化钛晶须.用X射线衍射(XRD)、扫描电镜(SEM)对样品进行物相和形貌分析,结果表明:热处理温度为850℃时析出直径为0.5~1 μm、长径比大于50的钛酸钙(CaTiO3)晶须.样品组成中氧化钠的含量对钛酸钙晶须的生成影响较大,氧化钠的引入导致[BO3]向[BO4]转变,促进系统分相,使分相界面增多,提供了有利的成核位,促进了晶须的生长.样品的光催化效率最高可达58%.%Using titanium-bearing blast furnace slag (mass fraction,50%~72%) of Chengde Iron and Steel Company,quartz,boric acid,and borax as the main raw materials,composition selecting in the phase-separation region of the Na2O-CaOAl2O3-B2O3-SiO2-TiO2 system,the glass sample was prepared through mixed batch and melted at 1 250 ℃ in a van-type electric furnace.TiO2 whiskers were achieved by heat-treatment to the glass sample at 700~900 ℃.The phase and morphology of the sample were analyzed by XRD and SEM.Results indicated that the diameter of CaTiO3 whiskers was 0.5~1 μm,and the aspect ratio was more than 50,when the heat-treatment was at 850 ℃.The Na2O content in the composition of the sample had great influence on the generation of CaTiO3 whiskers.Through adding Na2O to the glass composition,the [BO3] of glass system transformed to [BO4] and the glass phase separation interfaces increased,then favorable nucleation sites promoted the growth of the whiskers.The photocatalytic efficiency of the sample could reach 58%.

  12. Characteristics study on application of blast- furnace gas and converter gas in regenerative heating furnace%高、转炉煤气应用于蓄热式轧钢加热炉的特性研究

    Institute of Scientific and Technical Information of China (English)

    宋中华; 丁翠娇; 欧阳德刚; 陈超

    2012-01-01

    研究了高炉煤气和转炉煤气的燃烧温度变化规律及应用特点.通过理论计算,分析了炉气成分及燃气种类对炉气发射率和炉内传热过程的影响规律.进行了蓄热式加热炉在蓄热过程中的热量平衡计算,得到了空、煤气在不同预热温度下烟气利用率的变化规律,并进一步分析了烟气利用率对加热炉产生的影响.此外,对比分析了使用两种煤气时对设备投资及现场空间布置的影响.%The combustion temperature change rule and the applied characteristics of blast furnace gas and converter gas were analyzed. Through calculation, the effect of furnace gas composition and gas type on the exhaust gas emission rate and the heat transfer process in the furnace of the influence law was analyzed. The heat balance in storing process of regenerative was calculated. The variation trend of flue gas utilization ratio in deferent preheating temperature was obtained and the effects of flue gas utilization ratio on heating process were further investigat