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Sample records for blast furnace slag

  1. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  2. The use of blast furnace slag

    OpenAIRE

    Václavík, Vojtěch; Dirner, Vojtech; Dvorský, Tomáš; Daxner, J.

    2012-01-01

    The paper presents the results of experimental research that dealt with the substitution of fi nely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on fi nely ground blast furnace slag were observed. Rad predstavlja rezultate eksperimentalnog istraživanja koja se bave mogućnostima primjene fi nozrnate troske iz visoke peći za Portland cement u jednostavnoj proiz...

  3. Amorphous and crystalline blast furnace slag

    International Nuclear Information System (INIS)

    Full text: One of the by-products of iron production from a blast furnace is the slag, Generally 250-300 kg of slag is produced per ton of iron. Liquid blast furnace slag can either be cooled quickly by quenching in a granulator or more slowly in air. The air-cooled product is crushed and sized for use as an aggregate in concrete. The granulated slag is ground to form ground granulated slag, which is a cost-effective supplementary cementitious material. Blends of ground granulated slag and Portland cement produce a cementitious paste that is more resistant to chloride penetration than pastes made from the Portland cement alone. In this study neutron diffraction techniques were used to examine samples of air-cooled and granulated slags from Australian Steel Mill Services stock piles at Port Kembla. Sourced from the same blast furnace, the materials should be expected to posses similar elemental chemistry. The mineral compositions would be different due to the rate of cooling each slag was subjected to. Samples, 15 grams in mass, were mounted in a vanadium can and diffraction patterns were measured using the SLAD instrument on the Reactor R-2 at the Studvik Neutron Research Laboratory in Sweden. The diffraction patterns were transformed into radial distribution functions using the reverse Monte Carlo program, MCGR. The granulated slag showed no diffraction peaks while the air cooled slag showed a crystalline product that can be identified by x-ray diffraction. The radial distribution functions showed differences that were consistent with the granulated slag being amorphous and the air-cooled slag crystalline. Both slag samples showed peaks in the radial distribution function at 1.8 Angstroms and 2.8 Angstroms. The greatest anomaly was a feature about 2.5 Angstroms found only in the radial distribution function for the granulated slag. This demonstration showed that there are differences in the short range bonding between the two compounds. We are currently

  4. A Blended Cement Containing Blast Furnace Slag and Phosphorous Slag

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Blended cement containing blast furnace slag(BFS) and phosphorous slag(PS) is a new kind of cement.The total content of blended materials could increase if two additives were used. Using the same admixtures, the properties of the blended cement with 70% additives could reach the standard of 525-grade slag cement according to GB.The strength of cement with 80% additives could reach the standard of 425-grade slag cement.The tests of strength, pore structure,hydration products,inhibiting alkali-aggregate reaction, resistance to sulfate corrosion of BFS-PSC were performed.

  5. Durability of Alkali Activated Blast Furnace Slag

    Science.gov (United States)

    Ellis, K.; Alharbi, N.; Matheu, P. S.; Varela, B.; Hailstone, R.

    2015-11-01

    The alkali activation of blast furnace slag has the potential to reduce the environmental impact of cementitious materials and to be applied in geographic zones where weather is a factor that negatively affects performance of materials based on Ordinary Portland Cement. The scientific literature provides many examples of alkali activated slag with high compressive strengths; however research into the durability and resistance to aggressive environments is still necessary for applications in harsh weather conditions. In this study two design mixes of blast furnace slag with mine tailings were activated with a potassium based solution. The design mixes were characterized by scanning electron microscopy, BET analysis and compressive strength testing. Freeze-thaw testing up to 100 freeze-thaw cycles was performed in 10% road salt solution. Our findings included compressive strength of up to 100 MPa after 28 days of curing and 120 MPa after freeze-thaw testing. The relationship between pore size, compressive strength, and compressive strength after freeze-thaw was explored.

  6. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  7. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    OpenAIRE

    D. Baricová; A. Pribulová; P. Demeter

    2010-01-01

    In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain sma...

  8. Sulfide capacity of high alumina blast furnace slags

    Science.gov (United States)

    Shankar, Amitabh; Görnerup, Märten; Seetharaman, S.; Lahiri, A. K.

    2006-12-01

    Sulfide capacities of high alumina blast furnace slags were experimentally determined using the gas-slag equilibration technique. Two different slag systems were considered for the current study, namely, CaO-SiO2-MgO-Al2O3 quaternary and CaO-SiO2-MgO-Al2O3-TiO2 quinary system. The liquid slag was equilibrated with the Ar-CO-CO2-SO2 gas mixture. Experiments were conducted in the temperature range of 1773 to 1873 K. The effects of temperature, basicity, and the MgO and TiO2 contents of slags on sulfide capacity were studied. As expected, sulfide capacity was found to increase with the increase in temperature and basicity. At the higher experimental temperature, titania decreases the sulfide capacity of slag. However, at the lower temperature, there was no significant effect of titania on the sulfide capacity of slag. Sulfide capacity increases with the increase in MgO content of slag if the MgO content is more than 5 pct.

  9. Vanadium bioavailability in soils amended with blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Larsson, Maja A., E-mail: maja.larsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Baken, Stijn, E-mail: stijn.baken@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Smolders, Erik, E-mail: erik.smolders@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Cubadda, Francesco, E-mail: francesco.cubadda@iss.it [Department of Food Safety and Veterinary Public Health, Istituto Superiore di Sanità, Viale Regina Elena 299, Rome 00161 (Italy); Gustafsson, Jon Petter, E-mail: jon-petter.gustafsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Division of Land and Water Resources Engineering, KTH Royal Institute of Technology, Brinellvägen 28, 100 44 Stockholm (Sweden)

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg{sup −1}) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment.

  10. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

    International Nuclear Information System (INIS)

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 950 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

  11. Soil Stabilisation Using Ground Granulated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Ashish Kumar Pathak

    2014-05-01

    Full Text Available Stabilisation is a broad sense for the various methods employed and modifying the properties of a soil to improve its engineering performance and used for a variety of engineering works. In today‟s day soil stabilisation is the major problem for civil engineers, either for construction of road and also for increasing the strength or stability of soil and reduces the construction cost. In this thesis the soil are stabilised by ground granulated blast furnace slag (GGBS and this material is obtained from the blast furnace of cement plant, which is the byproduct of iron (from ACC plant, sindri. It is generally obtained in three shaped one is air cooled, foamed shaped and another is in granulated shaped. The use of by-product materials for stabilisation has environmental and economic benefits. Ground granulated blast furnace slag (GGBS material is used in the current work to stabilise soil (clay. The main objectives of this research were to investigate the effect of GGBS on the engineering property (optimum moisture content and maximum dry density, plastic limit, liquid limit, compaction, unconfined compressive strength, triaxial and California bearing ratio test of the soil and determine the engineering properties of the stabilised.

  12. Preparation of calcium silicate absorbent from iron blast furnace slag.

    Science.gov (United States)

    Brodnax, L F; Rochelle, G T

    2000-09-01

    Calcium silicate hydrate (CSH) solids were prepared from hydrated lime and iron blast furnace slag in an aqueous agitated slurry at 92 degrees C. While it was hoped a minimal lime/slag ratio could be used to create near-amorphous CSH, the surface area of the product improved by increasing the lime/slag weight ratio to 2. The addition of gypsum to the lime/slag system dramatically improved the formation of surface area, creating solids with 139 m2/g after 30 hr of reaction when only a minimal amount of lime was present. The SO2 reactivity of solids prepared with gypsum greatly exceeded that of hydrated lime, achieving greater than 70-80% conversion of the alkalinity after 1 hr of reaction with SO2. The use of CaCl2 as an additive to the lime/slag system, in lieu of gypsum, also produced high-surface-area solids, 115 m2/g after 21 hr of reaction. However, the SO2 reactivity of these sorbents was relatively low given the high surface area. This emphasized that the correlation between surface area and SO2 reactivity was highly dependent on the solid phase, which was subsequently dependent on slurry composition. PMID:11055162

  13. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  14. EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

    OpenAIRE

    MAHSHAD YAZDANIPOUR; EBRAHIM NAJAFI KANI; ALI ALLAHVERDI

    2011-01-01

    A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry...

  15. Greener durable concretes through geopolymerisation of blast furnace slag

    Science.gov (United States)

    Rajamane, N. P.; Nataraja, M. C.; Jeyalakshmi, R.; Nithiyanantham, S.

    2015-05-01

    The eco-friendliness of concrete is quantified by parameters such as ‘embodied energy’ (EE) and ‘embodied CO2 emission’ (ECO2e), besides duration of designed ‘service life’. It may be noted that ECO2e is also referred as carbon footprint (CF) in the literature. Geopolymer (GP) is an inorganic polymeric gel, a type of amorphous alumino-silicate product, which can be synthesised by polycondensation reactions. The concrete reported in this paper was prepared using industrial wastes in the form of blast furnace slag, fly ash as geopolymeric source materials and sodium silicate and sodium hydroxide as activators. Many mechanical properties such as compressive strength, chloride diffusion, steel corrosion, rapid chloride permeability test and rapid migration test are compared with Portland cement.

  16. Alkali-activated blast furnace slag-zeolite cements and concretes

    International Nuclear Information System (INIS)

    The aim of this work has been the study of alkali-activated slag-zeolite cements and concretes based on them. Various compositions have been tested and some characteristics such as the compressive strength have been measured versus zeolite additions. A table lists the specific surface area and particle size distributions of different cements. The conclusions of the study are the following. First, alkali-activated slag cements and concretes based on them are effective for immobilization of radioactive wastes and the production of building structures, designed for high radiation load. Secondly, zeolite-containing mineral additions are able to increase the immobilization capacity and radiation resistance of alkali-activated blast furnace slag cements and concretes. Thirdly, the efficiency of different zeolite-containing additions - 10% to increase alkali-activated blast furnace slag-zeolite cement strength was established. It is with alkaline components of water-glass, sodium carbonate, sodium sulphate. Fourth, the effective way of introducing zeolite additions in alkali-activated blast furnace slag-zeolite cement is inter-grinding of the slag and addition. Increase in strength of alkali-activated blast furnace slag-zeolite cement stone is 40% higher than that of the stone of a mixture of separately milled components. Fifth, Alkali-activated blast furnace slag-zeolite cements with zeolite-containing additions with a compressive strength of 10.1 to 140 MPa; alkali-activated blast furnace slag-zeolite cements mortars with compressive strength from 35.2 to 97.7 MPa; alkali-activated blast furnace slag-zeolite cements concretes with compressive strength up to 84.5 MPa and frost resistant up to 800 cycles were obtained

  17. Mechanisms of phosphate removal from aqueous solution by blast furnace slag and steel furnace slag

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    We report the adsorption of phosphate and discuss the mechanisms of phosphate removal from aqueous solution by burst furnace slag (BFS) and steel furnace slag (SFS). The results show that the adsorption of phosphate on the slag was rapid and the majority of adsorption was completed in 5~10 min. The adsorption capacity of phosphate by the slag was reduced dramatically by acid treatment. The relative contribution of adsorption to the total removal of phosphate was 26%~28%. Phosphate adsorption on BFS and SFS follows the Freundlich isotherm, with the related constants ofk 6.372 and 1/n 1.739 for BFS, and ofk 1.705 and 1/n 1.718 for SFS. The pH and Ca2+ concentration were decreased with the addition of phosphate, suggesting the formation of calcium phosphate precipitation. At pH 2.93 and 6.93, phosphate was desorbed by about 36%~43% and 9%~11%, respectively.These results indicate that the P adsorption on the slag is not completely reversible and that the bond between the slag particles and adsorbed phosphate is strong. The X-ray diffraction (XRD) patterns of BFS and SFS before and after phosphate adsorption verify SFS is related to the formation of phosphate calcium precipitation and the adsorption on hydroxylated oxides. The results show that BFS and SFS removed phosphate nearly 100%, indicating they are promising adsorbents for the phosphate removal in wastewater treatment and pollution control.

  18. Drying shrinkage of mortars with limestone filler and blast-furnace slag

    OpenAIRE

    Carrasco, M. F.; Bonavetti, V. L.; Irassar, E. F.

    2003-01-01

    During the 1990's the use of cements made with port land clinker and two mineral admixtures, called ternary or blended cements, has grown considerably. Nowadays, cements containing several combinations of fly ash and silica fume, blast-furnace slag and silica fume or blast-furnace slag and limestone filler are commonly used. There are numerous works on the influence of blended cements on the fresh state and mechanical properties of mortar and concrete, but the their deformations due to drying...

  19. Evaluation on chemical stability of lead blast furnace (LBF) and imperial smelting furnace (ISF) slags.

    Science.gov (United States)

    Yin, Nang-Htay; Sivry, Yann; Guyot, François; Lens, Piet N L; van Hullebusch, Eric D

    2016-09-15

    The leaching behavior of Pb and Zn from lead blast furnace (LBF) and imperial smelting furnace (ISF) slags sampled in the North of France was studied as a function of pHs and under two atmospheres (open air and nitrogen). The leaching of major elements from the slags was monitored as a function of pH (4, 5.5, 7, 8.5 and 10) under both atmospheres for different slag-water interaction times (1 day and 9 days). The leaching results were coupled with a geochemical model; Visual MINTEQ version 3.0, and a detailed morphological and mineralogical analysis was performed on the leached slags by scanning and transmission electron microscopy (SEM and TEM). Significant amounts of Ca, Fe and Zn were released under acidic conditions (pH 4) with a decrease towards the neutral to alkaline conditions (pH 7 and 10) for both LBF and ISF slags. On the other hand, Fe leachability was limited at neutral to alkaline pH for both slags. The concentrations of all elements increased gradually after 216 h compared to initial 24 h of leaching period. The presence of oxygen under open-air atmosphere not only enhanced oxidative weathering but also encouraged formation of secondary oxide and carbonate phases. Formation of carbonates and clay minerals was suggested by Visual MINTEQ which was further confirmed by SEM & TEM. The hydration and partial dissolution of hardystonite, as well as the destabilization of amorphous glassy matrix mainly contributed to the release of major elements, whereas the spinel related oxides were resistant against pH changes and atmospheres within the time frame concerned for both LBF and ISF slags. The total amount of Pb leached out at pH 7 under both atmospheres suggested that both LBF and ISF slags are prone to weathering even at neutral environmental conditions. PMID:27240207

  20. Composite cements containing natural pozzolan and granulated blast furnace slag

    Directory of Open Access Journals (Sweden)

    Irassar, E. F.

    2006-09-01

    Full Text Available For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as physically activated natural pozzolan(up to 20% and/or granulated blast furnace slag (up to 35% on mortar flexural and compressive strength. The results show that higher strength is attained in ternary than binary cements. Initially (2 and 7 days, the highest compressive strengths are reached by mortars with up to 13% natural pozzolan and 5% slag, whereas at later ages mortars with larger proportions of additions are found to perform best.Debido a las exigencias del mercado y de la producción de cemento Portland, es cada vez más frecuente la elaboración de cementos con dos o más adiciones a partir de la molienda separada de sus constituyentes, dando origen a la formulación de los cementos a medida.Cuando el contenido de adiciones es alto, la utilización de puzolana y escoria en este tipo de cementos presenta la peculiaridad de disminuir la resistencia inicial del cemento resultante. Sin embargo, si algunas o ambas adiciones se activan, este problema puede minimizarse. En este trabajo se analiza la influencia de la incorporación al cemento Portland de puzolana natural (hasta 20% activada físicamente y/o escoria granulada de alto horno (hasta 35% sobre la resistencia a flexión y a compresión de morteros. Los resultados indican que los cementos ternarios presentan un mejor comportamiento resistente que los cementos binarios. Las máximas resistencias a compresión en las primeras edades (2 y 7 díasse alcanzan con hasta 13% de puzolana natural y 5% de

  1. EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

    Directory of Open Access Journals (Sweden)

    MAHSHAD YAZDANIPOUR

    2011-03-01

    Full Text Available A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry binder ratio of 0.30 exhibits the highest 28-day compressive strength, i.e. 36 MPa. Mixes containing 5 wt.% of ground granulated blast furnace slag showed the least efflorescence or best soundness. Laboratory techniques of X-ray diffractometry (XRD, fourier transform infrared spectroscopy (FTIR, and scanning electron microscopy (SEM were utilized for characterizing a number of mixes and studying their molecular and micro-structure. Investigations done by scanning electron microscopy confirm that smaller blast-furnace slag particles react totally while the larger ones react partially with alkaline activators and contribute to the formation of a composite microstructure.

  2. Ground granulated blast furnace slag efficiency coefficient (k value) in concrete. Applications and limits

    OpenAIRE

    Sanjuán, M.A.; Piñeiro, A.; Rodríguez, O.

    2011-01-01

    Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the disscusion in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of ...

  3. Leaching of Carbothermic Reduced Titanium-bearing Blast Furnace Slag by Acid

    Institute of Scientific and Technical Information of China (English)

    ZHEN Yulan; ZHANG Guohua; CHOU Kuochih

    2016-01-01

    The kinetics of the leaching of carbothermic reduced titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company with acid system under atmosphere pressure was studied. The results show that the temperature and concentration have significant influence on leaching of carbothermic reduced titanium-bearing blast furnace slag by ac-id. The experimental data of leaching indicate that the shrinking core model with chemical reaction controlled process is most applicable for the acid leaching. The apparent activation energy can be estimated to be from 23 to 32 kJ/mol. Fur-thermore, the main products are TiC and SiO2 after leaching.

  4. Preparation of Slag Wool by Integrated Waste-Heat Recovery and Resource Recycling of Molten Blast Furnace Slags: From Fundamental to Industrial Application

    OpenAIRE

    Dawei Zhao; Zuotai Zhang; Xulong Tang; Lili Liu; Xidong Wang

    2014-01-01

    The present paper investigated the process of the slag wool fabrication using high temperature blast furnace (BF) slag modified by coal ash (CA). The liquidus temperature and viscosity of the slag system with different mass ratios of BF slag and CA were measured through an inner cylinder rotation method. The approximate mass ratio used to fabricate the slag wool was therefore determined and slag wool was then successfully prepared with a high-speed air injection method in the laboratory. The ...

  5. Characteristics and propierties of oil-well cements additioned with blast furnace slag

    OpenAIRE

    Sánchez, R.; Palacios, M.; Puertas, F.

    2011-01-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% of the cement by weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activating solution partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. D...

  6. Solidification of radioactive liquid waste - blast furnace slag as a binding agent

    International Nuclear Information System (INIS)

    During the reprocessing of spent Material Test Reactor (MTR) fuel elements from research reactor DIDO a radioactive waste solution is produced. Besides the radiotoxical elements, the waste solution contains aluminium from the cladding material of the spent fuel element and sodium hydroxide which is given to the acidic waste solution to reach a pH value between 12 and 13. After the neutralisation, the waste solution is solidified in a slag rich cement matrix. The final solidified product has to be assessed for a final disposal in a deep geological repository. One aspect of the assessment is related to intrinsic factors inherent to the solidified waste physical properties and the interaction between the binding agent and the waste solution. Another aspect of the safety assessment is related to the hydrolytic behaviour of the final cemented waste product under deep geological disposal conditions. The alkalinity of the waste solution acts as an activator for the hydration of the blast furnace slag. The rate of slag hydration decreases at late ages due to the formation of a denser microstructure of reaction products around the slag particles. The solidification of the waste solution with pure blast furnace slag and slag rich matrices leads to significant compressive strength. The effect is more marked for the waste solution cemented with only blast furnace slag. The solidification with blast furnace slag enables a physical immobilisation of the radiotoxical elements. In presence of MgCl2-rich salt brines, the solid waste matrice has no barrier function: the radiotoxical elements are released from the cement matrix within few months. Cs leaching behaviour shows no interaction with the cement matrix regardless of the pH in the surrounding aqueous phase. In contrast, a chemical interaction of Sr with the cement matrix can be identified for pH-value of leachant above 7. (orig.)

  7. Innovation based on tradition: Blast furnace slag cement for durable concrete structures in Norway?

    NARCIS (Netherlands)

    Polder, R.B.; Nijland, T.; De Rooij, M.; Larsen, C.K.; Pedersen, B.

    2014-01-01

    Blast furnace slag cement (BFSC) has been used to build reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. The experience is good and structures with long service lives can be obtained, as has been shown by several field studies. This is caused by

  8. Graphitization of Coke and Its Interaction with Slag in the Hearth of a Blast Furnace

    Science.gov (United States)

    Li, Kejiang; Zhang, Jianliang; Liu, Yanxiang; Barati, Mansoor; Liu, Zhengjian; Zhong, Jianbo; Su, Buxin; Wei, Mengfang; Wang, Guangwei; Yang, Tianjun

    2016-04-01

    Coke reaction behavior in the blast furnace hearth has yet to be fully understood due to limited access to the high temperature zone. The graphitization of coke and its interaction with slag in the hearth of blast furnace were investigated with samples obtained from the center of the deadman of a blast furnace during its overhaul period. All hearth coke samples from fines to lumps were confirmed to be highly graphitized, and the graphitization of coke in the high temperature zone was convinced to start from the coke surface and lead to the formation of coke fines. It will be essential to perform further comprehensive investigations on graphite formation and its evolution in a coke as well as its multi-effect on blast furnace performance. The porous hearth cokes were found to be filled up with final slag. Further research is required about the capability of coke to fill final slag and the attack of final slag on the hearth bottom refractories since this might be a new degradation mechanism of refractories located in the hearth bottom.

  9. Modeling of a self-healing process in blast furnace slag cement exposed to accelerated carbonation

    NARCIS (Netherlands)

    Zemskov, S.V.; Ahmad, B.; Copuroglu, O.; Vermolen, F.J.

    2013-01-01

    In the current research, a mathematical model for the post-damage improvement of the carbonated blast furnace slag cement (BFSC) exposed to accelerated carbonation is constructed. The study is embedded within the framework of investigating the effect of using lightweight expanded clay aggregate, whi

  10. Development of engineered cementitious composites with limestone powder and blast furnace slag

    NARCIS (Netherlands)

    Zhou, J.; Qian, S.; Sierra Beltran, M.G.; Ye, G.; Van Breugel, K.; Li, V.C.

    2009-01-01

    Nowadays limestone powder and blast furnace slag (BFS) are widely used in concrete as blended materials in cement. The replacement of Portland cement by limestone powder and BFS can lower the cost and enhance the greenness of concrete, since the production of these two materials needs less energy an

  11. PRECIPITATION AND GROWTH OF PEROVSKITE PHASE IN TITANIUM BEARING BLAST FURNACE SLAG

    Institute of Scientific and Technical Information of China (English)

    Z.Z. Guo; T.P. Lou; L. Zhang; L.N. Zhang; Z.T. Sui

    2007-01-01

    The effects of transformation of slag composition and additive agents on the morphology, the crystal in the Ti-bearing blast furnace slags were investigated. As the morphology of perovskite is dispersed in molten slags, the crystal growth mechanism of the melting of fine dendrites and the coarsening of large grains exist throughout the solidification of molten slags. With the increase of CaO and Fe2O3 content, VF of perovskite obviously increases. However, high basicity leads to the viscosity of slag, which results in the reduction of the average equivalent diameter (AED). The experimental results showed that the presence of the additives CaF2 and MnO efficiently decreased the viscosity of the slags, and obviously improved the morphology of perovskite and promoted its growth.

  12. Ground granulated blast furnace slag efficiency coefficient (k value) in concrete. Applications and limits

    Energy Technology Data Exchange (ETDEWEB)

    Sanjuan, M. A.; Pineiro, A.; Rodriguez, O.

    2011-07-01

    Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the discussions in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of the k-values found in the literature are discussed in this paper. The final conclusion may be summarised suggesting a logical proposal of addressing to each country the choice of the k-value in function of the concrete application, environment and placing conditions selected according to their own experience. (Author) 15 refs.

  13. Cement with silica fume and granulated blast-furnace slag: strength behavior and hydration

    OpenAIRE

    Bonavetti, V. L.; Castellano, C.; Donza, H.; Rahhal, V. F.; Irassar, E. F.

    2014-01-01

    This paper analyses the influence of portland cement replacement by silica fume (up to 10%) and/or granulated blast furnace slag (up to 70%) on the hydration cement (XRD, heat of hydration, non evaporable water content and calcium hydroxide content) curing under sealed conditions and their effect on the mechanical strength. The obtained results indicate that binary cements containing silica fume and ternary cements there was a significant increase of hydration rate at early age. At later a...

  14. Mechanical behaviour of alkali-activated blast furnace slag-activated metakaolin blended pastes. Statistical study

    OpenAIRE

    Higuera, I.; Varga, C.; Palomo, J. G.; Gil-Maroto, A.; Vázquez, T.; Puertas, F.

    2012-01-01

    The study and development of alternative, more ecoefficient binders than portland cement are attracting a good deal of scientific and technological interest. Binders obtained from the chemical interaction between calcium silico-aluminous materials and highly alkaline solutions are one of several types of such possible cements. The present paper discusses the mechanical behaviour and mineralogical composition of blended pastes made from NaOH-activated vitreous blast furnace slag and metakaolin...

  15. Towards Early Age Characterisation of Eco-Concrete Containing Blast-Furnace Slag and Limestone Filler

    OpenAIRE

    Carette, Jerome

    2015-01-01

    It is estimated that concrete represents 5% of the anthropogenic CO2 emissions, mainly originating from the production of cement, the most essential component of concrete. The recent awareness to the environmental challenges facing our civilization has led the cement industry to consider substituting cement by mineral additions, by-products of existing industries. In this work, a combination of limestone filler and blast furnace slag is used to design an “eco-concrete”, defined as a concrete ...

  16. Natural pozzolan-and granulated blast furnace slag-based binary geopolymers

    OpenAIRE

    Robayo, R. A.; Mejía de Gutiérrez, R.; Gordillo, M.

    2016-01-01

    This study describes the synthesis at ambient temperature (25±3 °C) of binary geopolymer systems based on natural volcanic pozzolan and granulated blast furnace slag. Na2SiO3 and NaOH were used as alkaline activators. The effects of the SiO2/Al2O3, Na2O/Al2O3 ratio and the amount of slag added (from 0 to 30%) on the reaction kinetics, compressive strength and microstructure of the final product were studied. To characterise the geopolymer pastes, techniques such as X-ray diffraction (XRD), in...

  17. The Mechanical Properties of Foamed Concrete containing Un-processed Blast Furnace Slag

    OpenAIRE

    Awang H.; Aljoumaily Z. S.; Noordin N.; Al-Mulali M. Z.

    2014-01-01

    For many years, supplementary cementation materials have been utilized as cement or filler replacements to heighten the properties of concrete. The objective of this paper is to demonstrate the effects of un-processed blast furnace slag (RS) on the compressive, splitting tensile and flexural strengths of foam concrete over periods of 7, 14 and 28 days. The introduction of slag to the cement begins at 30% and rises to 70% of the total content. Six mixes, which include the control mix with a si...

  18. ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

    International Nuclear Information System (INIS)

    Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

  19. Characterization and activation of the slag of El Hadjar's blast furnaces by clinkers

    Energy Technology Data Exchange (ETDEWEB)

    Guetteche, M.N.; Houari, H. [Constantine Univ. (France)

    2001-07-01

    The El Hadjar steel plant in Algeria produces about 430,000 tons of slag annually. This paper presents a study in which the granular slag of El Hadjar's blast furnace was characterized using a variety of analytical methods that made it possible to calculate hydraulic indices. El Hadjar slag is being promoted in the construction industry in an effort to address environmental concerns regarding the production of portland cement which is very energy intensive and which contributes to major greenhouse gas emissions into the atmosphere. The use of slag as an addition to portland cement or the manufacturing of clinker free binder would make this waste into a valuable product. Chemical analysis, x-ray diffraction, differential thermal analysis, Fourier transformer infrared spectrometry and conductimetry were used to better understand the vitreous structure of the slag and its hydraulic reactivity. Prismatic test tubes were used for the mechanical tests which involved clinkers of various grinding rates of slag. The results showed that slag is reactive and that the evolution of mechanical resistance to grinding is very sensitive. It was also shown that long term mechanical performance of the slag based ingredients are of significant interest to the cement and concrete industry. 9 refs., 9 tabs., 5 figs.

  20. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Haoliang, E-mail: haoliang.huang@tudelft.nl [Microlab, Faculty of Civil Engineering and Geosciences, Delft University of Technology (Netherlands); Ye, Guang [Microlab, Faculty of Civil Engineering and Geosciences, Delft University of Technology (Netherlands); Magnel Laboratory for Concrete Research, Department of Structural Engineering, Ghent University (Belgium); Damidot, Denis [Université Lille Nord de France (France); EM Douai, LGCgE-MPE-GCE, Douai (France)

    2014-06-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH)₂ solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO₄⁻² ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation.

  1. Repulsion forces of superplasticizers on ground granulated blast furnace slag in alkaline media, from AFM measurements to rheological properties

    OpenAIRE

    Palacios, M.; Bowen, P.; Kappl, M.; Butt, H. J.; Stuer, M; Pecharromán, C.; Aschauer, U.; Puertas, F.

    2012-01-01

    The electrostatic and steric repulsion induced by different superplasticizers on ground granulated blast furnace slag in alkaline media have been studied. The superplasticizers were sulfonated naphthalene, sulfonated melamine, vinyl copolymer, and polycarboxylate- based admixtures. With these superplasticizers the slag suspensions had negative zeta potentials, ranging from -3 to -10 mV. For the first time the adsorbed layer thicknesses for superplasticizers on slag using colloidal probe atomi...

  2. Repulsion forces of superplasticizers on ground granulated blast furnace slag in alkaline media, from AFM measurements to rheological properties

    OpenAIRE

    Palacios, M.; Kappl, M.; Stuer, M; Aschauer, U.; Bowen, P.; Butt, H. J.; Pecharromán, Carlos; Puertas, F.

    2012-01-01

    [EN]The electrostatic and steric repulsion induced by different superplasticizers on ground granulated blast furnace slag in alkaline media have been studied. The superplasticizers were sulfonated naphthalene, sulfonated melamine, vinyl copolymer, and polycarboxylate- based admixtures. With these superplasticizers the slag suspensions had negative zeta potentials, ranging from -3 to -10 mV. For the first time the adsorbed layer thicknesses for superplasticizers on slag...

  3. Chemical acceleration of a neutral granulated blast-furnace slag activated by sodium carbonate

    Energy Technology Data Exchange (ETDEWEB)

    Kovtun, Maxim, E-mail: max.kovtun@up.ac.za; Kearsley, Elsabe P., E-mail: elsabe.kearsley@up.ac.za; Shekhovtsova, Julia, E-mail: j.shekhovtsova@gmail.com

    2015-06-15

    This paper presents results of a study on chemical acceleration of a neutral granulated blast-furnace slag activated using sodium carbonate. As strength development of alkali-activated slag cements containing neutral GBFS and sodium carbonate as activator at room temperature is known to be slow, three accelerators were investigated: sodium hydroxide, ordinary Portland cement and a combination of silica fume and slaked lime. In all cements, the main hydration product is C–(A)–S–H, but its structure varies between tobermorite and riversideite depending on the accelerator used. Calcite and gaylussite are present in all systems and they were formed due to either cation exchange reaction between the slag and the activator, or carbonation. With accelerators, compressive strength up to 15 MPa can be achieved within 24 h in comparison to 2.5 MPa after 48 h for a mix without an accelerator.

  4. Chemical acceleration of a neutral granulated blast-furnace slag activated by sodium carbonate

    International Nuclear Information System (INIS)

    This paper presents results of a study on chemical acceleration of a neutral granulated blast-furnace slag activated using sodium carbonate. As strength development of alkali-activated slag cements containing neutral GBFS and sodium carbonate as activator at room temperature is known to be slow, three accelerators were investigated: sodium hydroxide, ordinary Portland cement and a combination of silica fume and slaked lime. In all cements, the main hydration product is C–(A)–S–H, but its structure varies between tobermorite and riversideite depending on the accelerator used. Calcite and gaylussite are present in all systems and they were formed due to either cation exchange reaction between the slag and the activator, or carbonation. With accelerators, compressive strength up to 15 MPa can be achieved within 24 h in comparison to 2.5 MPa after 48 h for a mix without an accelerator

  5. Blast furnace slag-cement grout blends for the immobilization of technetium-containing wastes

    International Nuclear Information System (INIS)

    Mixed low-level radioactive and chemically toxic process treatment wastes from the Portsmouth Gaseous Diffusion Plant are stabilized by solidification in cement-based grouts. Conventional portland cement and fly ash grouts are shown to be very effective for retention of hydrolyzable heavy metals (including lead, cadmium, uranium, and nickel), but are marginally acceptable for retention of radioactive 99Tc (which is present in the waste as the highly mobile pertechnate anion). Addition of ground blast furnace slag to the grout is shown to reduce the effective diffusivity of technetium by several orders of magnitude; retention of technetium is improved by decreasing the waste loading in the grout or by increasing the proportion of blast furnace slag in the grout dry mix. The selective effect of slag is believed to be due to its ability to reduce Tc(VIII) to the less soluble Tc(IV) species. The addition of other reductive grout admixtures (e.g., sodium sulfide, ferrous ion, and powdered iron metal) also appear to improve the retention of technetium in grout. 31 refs., 2 figs., 25 tabs

  6. Early and late hydration of supersulphated cements of blast furnace slag with fluorgypsum

    OpenAIRE

    Bazaldúa-Medellín, M. E.; Fuentes, A. F.; Gorokhovsky, A.; Escalante-García, J. I.

    2015-01-01

    The hydration, strength development and composition of hydration products of supersulphated cements were characterized from the first 48 hours up to 360 days. Two compositions of 80% Blast furnace slag, 10–15% Fluorgypsum and 10–5% Portland cement were cured in dry and wet conditions. The main hydration products were ettringite and C-S-H since the first hours and up to 360 days as evidenced by X-ray diffraction, thermal analysis and electron microscopy. The strength was favored by higher fluo...

  7. Alkaline-sulphate activation processes of a Spanish blast furnace slag

    OpenAIRE

    Fernández Jiménez, A.; Puertas, F.; Fernández-Carrasco, L.

    1996-01-01

    Alkaline-sulphate activation processes of a Spanish granulated blast furnace slag (Avilés, Ensidesa) have been studied. Activator solutions used were: deionized water (as reference solution), Ca(OH)2 (3,5∙10-3N), NaOH (1N), Na2CO3 (2N), CaSO4∙2H2O (3,0∙10-3N) at 25ºC. The influence of the nature of alkaline or sulphate solution cation...

  8. Composite cements containing natural pozzolan and granulated blast furnace slag

    OpenAIRE

    Irassar, E. F.; Rahhal, V. F.; Donza, H. A.; Menéndez, G.; Bonavetti, V. L.

    2006-01-01

    For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as p...

  9. Analysis of the Rheological Behaviour of Selected Semi-Solid Slag Systems in Blast Furnace Flow Conditions

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-04-01

    Full Text Available The rheological properties of liquid and semi-solid systems of slag and hot metal in a blast furnace are extremely important from the perspective of their dripping in the unit. The rheological nature and the values of the dynamic viscosity coefficient of liquid and semi-solid phases - slag and hot metal - determine the permeability of the zones in which those systems exist. The modelling of dripping processes and e.g. static and dynamic holding/retention of liquid in the bed, requires an accurate description of the rheological behaviour of slag and iron systems. Determining the liquid flow through the lump bed of the blast furnace is based on the assumption that liquids in the unit in the whole range of their occurrence are similar to a Newtonian ideal liquid. This study presents an analysis of the findings of high-temperature rheometric measurements of CaO-SiO2-Al2O3-MgO systems, liquid, semi-solid slags of the blast furnace type doped with TiO2 and solids in the form of TiN. The tests were performed within a temperature range of 1310-1490°C. Also measurement results for glycerol solutions with concentrations of 86% and 100% at the ambient temperature, simulating blast furnace slags with various contents of solids - PC, anthracite - are presented.

  10. Basicity for blast furnace-type slag containing B2O3 and high MgO

    Institute of Scientific and Technical Information of China (English)

    黄振奇; 蔡亚旻; 朱文非; 杨祖磐

    2003-01-01

    There is quite abundant resource of ludwigite ore in Liaoning Province of China. Content of MgO in the slag of pyrometallurgical separation of boron from iron is much higher than that in the ordinary slags. Through the equilibrium partition ratio of sulfur LS between the metal and the slag in an atmosphere of CO-N2, the acidic coefficients for B2O3 and the basic coefficients for MgO were estimated. The basic formulae were given for the blast furnace-type slag containing B2O3 and high MgO.

  11. Sulphate removal over barium-modified blast-furnace-slag geopolymer.

    Science.gov (United States)

    Runtti, Hanna; Luukkonen, Tero; Niskanen, Mikko; Tuomikoski, Sari; Kangas, Teija; Tynjälä, Pekka; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-11-01

    Blast-furnace slag and metakaolin were geopolymerised, modified with barium or treated with a combination of these methods in order to obtain an efficient SO4(2-) sorbent for mine water treatment. Of prepared materials, barium-modified blast-furnace slag geopolymer (Ba-BFS-GP) exhibited the highest SO4(2-) maximum sorption capacity (up to 119mgg(-1)) and it compared also favourably to materials reported in the literature. Therefore, Ba-BFS-GP was selected for further studies and the factors affecting to the sorption efficiency were assessed. Several isotherms were applied to describe the experimental results of Ba-BFS-GP and the Sips model showed the best fit. Kinetic studies showed that the sorption process follows the pseudo-second-order kinetics. In the dynamic removal experiments with columns, total SO4(2-) removal was observed initially when treating mine effluent. The novel modification method of geopolymer material proved to be technically suitable in achieving extremely low concentrations of SO4(2-) (<2mgL(-1)) in mine effluents.

  12. Optimising blends of blast furnace slag for the immobilisation of nuclear waste

    International Nuclear Information System (INIS)

    The preferred route for the disposal of intermediate level radioactive waste in the UK is the immobilisation in a cementitious matrix. One cement system that is used by nuclear industry is a blend of blast furnace slag (BFS) and ordinary Portland cement (OPC). The material now used for the BFS is a blend of ground granulated blast furnace slag (GGBS) and calumite, a coarser fraction of GGBS with the same composition. The aim of this project was to optimize the performance properties of this blend by analysing the rheology of the system. A series of 5 BFS blends were considered in this study to analyse the effect of particle size distribution (PSD) on the reactivity and performance of the cement powder. 3 different water/solid (w/s) ratios have been used: 0.33, 0.35 and 0.37. The isothermal calorimetry results show that the w/s ratio has minimal effect on the heat of hydration whereas the change in PSD consistently causes a chemical change. The total heat evolution conforms to UK grout formulation regulations. The semi-adiabatic calorimetry analysis suggests the PSD has an effect on the physical properties of the grouts produced. Changes in phase formation is observed within all the 5 blends at 28 days, confirming that PSD influences phase composition. This document is a poster

  13. Kinetics of the leaching of TiO2 from Ti-bearing blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    LIU Xiao-hua; GAI Guo-sheng; YANG Yu-fen; SUI Zhi-tong; LI Li; FU Jian-xia

    2008-01-01

    Ti-bearing blast furnace slag is a valuable secondary resource containing about 24 percent of TiO2. In this paper a process of leaching Ti-bearing blast furnace slag with sulfuric acid to recover TiO2, and the kinetics of that reaction, are described. Under laboratory conditions the rate is controlled by a chemical reaction. The leaching reaction is in accord with a shrinking un-reacted-core model. The apparent reaction order of the leaching reaction was 1.222 and the apparent activation energy was 87.01 kJ/mol. The model fits the observed data well until 90% of the TiO2 has be leached from the particles. The model disagrees with observations during later periods of the reaction because the solution becomes supersaturated with Ti ions, which precipitate as H2TiO4. The assumptions of constant reactant concentration and that there is no effect from the product layer on diffusion, also cause the model to deviate from the actual values.

  14. Sulphate removal over barium-modified blast-furnace-slag geopolymer.

    Science.gov (United States)

    Runtti, Hanna; Luukkonen, Tero; Niskanen, Mikko; Tuomikoski, Sari; Kangas, Teija; Tynjälä, Pekka; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-11-01

    Blast-furnace slag and metakaolin were geopolymerised, modified with barium or treated with a combination of these methods in order to obtain an efficient SO4(2-) sorbent for mine water treatment. Of prepared materials, barium-modified blast-furnace slag geopolymer (Ba-BFS-GP) exhibited the highest SO4(2-) maximum sorption capacity (up to 119mgg(-1)) and it compared also favourably to materials reported in the literature. Therefore, Ba-BFS-GP was selected for further studies and the factors affecting to the sorption efficiency were assessed. Several isotherms were applied to describe the experimental results of Ba-BFS-GP and the Sips model showed the best fit. Kinetic studies showed that the sorption process follows the pseudo-second-order kinetics. In the dynamic removal experiments with columns, total SO4(2-) removal was observed initially when treating mine effluent. The novel modification method of geopolymer material proved to be technically suitable in achieving extremely low concentrations of SO4(2-) (<2mgL(-1)) in mine effluents. PMID:27318734

  15. Application of Granulated Blast Furnace Slag in Cement Composites Exposed to Biogenic Acid Attack

    Science.gov (United States)

    Kovalcikova, M.; Estokova, A.; Luptakova, A.

    2015-11-01

    The deterioration of cement-based materials used for the civil infrastructure has led to the realization that cement-based materials, such as concrete, must be improved in terms of their properties and durability. Leaching of calcium ions increases the porosity of cement- based materials, consequently resulting in a negative effect on durability since it provides an entry for aggressive harmful ions, causing corrosion of concrete. The use supplementary cementing composite materials have been reported to improve the resistance of concrete to deterioration by aggressive chemicals. The paper is focused on the investigation of the influence of biogenic acid attack on the cement composites affected by bacteria Acidithiobacillus thiooxidans. The concrete specimens with 65 wt. % addition of antimicrobial activated granulated blast furnace slag as durability increasing factor as well as without any addition were studied. The experiments proceeded during 150 days under model laboratory conditions. The pH values and chemical composition of leachates were measured after each 30- day cycle. The calcium and silicon contents in leachates were evaluated using X - ray fluorescence method (XRF). Summarizing the results, the 65% wt. addition of antimicrobial activated granulated blast furnace slag was not confirmed to be more resistant.

  16. The Mechanical Properties of Foamed Concrete containing Un-processed Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Awang H.

    2014-01-01

    Full Text Available For many years, supplementary cementation materials have been utilized as cement or filler replacements to heighten the properties of concrete. The objective of this paper is to demonstrate the effects of un-processed blast furnace slag (RS on the compressive, splitting tensile and flexural strengths of foam concrete over periods of 7, 14 and 28 days. The introduction of slag to the cement begins at 30% and rises to 70% of the total content. Six mixes, which include the control mix with a similar mix ratio (1:2:0.45 and a dry density of 1300 kg/m3 is generated. Taking into consideration, from the total weight of the cementation material, 1% of super- plasticizer (PS-1 is added to the mixes with slag content. Test results revealed that the most favourable (optimum replacement level of un-processed slag in foam concrete is 30%. This represents a commercial advantage as the cement requirement is reduced from 414 Kg/m3 to 290 Kg/m3. On the 28th day, the optimum mix showed higher values than the control mix by 32% for compressive strength, 46.5% for splitting tensile strength and 61% for flexural strength.

  17. The influence of blast furnace slag, fly ash and silica fume on corrosion of reinforced concrete in marine environment

    NARCIS (Netherlands)

    Polder, R.B.

    1996-01-01

    Chloride penetration from sea water may cause corrosion of reinforcement in concrete structures. Adding reactive inorganic materials such as blast furnace slag, fly ash or silica fume to the cement matrix improves the resistance against chloride penetration as compared to Portland cement concrete. A

  18. Application of encapsulated lightweight aggregate impregnated with sodium monofluorophosphate as a self-healing agent in blast furnace slag mortar

    NARCIS (Netherlands)

    Sisomphon, K.; Copuroglu, O.; Fraaij, A.

    2011-01-01

    This paper studies the potential of using expanded clay lightweight aggregate impregnated with sodium monofluorophosphate (Na2FPO3) solution which is eventually encapsulated by a cement paste layer to produce a self-healing system in blast furnace slag cement mortars. It was found that the technique

  19. Effect of Na3PO4 on the Hydration Process of Alkali-Activated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Lukáš Kalina

    2016-05-01

    Full Text Available In recent years, the utilization of different non-traditional cements and composites has been increasing. Alkali-activated cementitious materials, especially those based on the alkali activation of blast furnace slag, have considerable potential for utilization in the building industry. However, alkali-slag cements exhibit very rapid setting times, which are too short in some circumstances, and these materials cannot be used for some applications. Therefore, it is necessary to find a suitable retarding admixture. It was shown that the sodium phosphate additive has a strong effect on the heat evolution during alkali activation and effectively retards the hydration reaction of alkali-activated blast furnace slag. The aim of the work is the suggestion of a reaction mechanism of retardation mainly based on Raman and X‑ray photoelectron spectroscopy.

  20. Drying shrinkage of mortars with limestone filler and blast-furnace slag

    Directory of Open Access Journals (Sweden)

    Carrasco, M. F.

    2003-12-01

    Full Text Available During the 1990's the use of cements made with port land clinker and two mineral admixtures, called ternary or blended cements, has grown considerably. Nowadays, cements containing several combinations of fly ash and silica fume, blast-furnace slag and silica fume or blast-furnace slag and limestone filler are commonly used. There are numerous works on the influence of blended cements on the fresh state and mechanical properties of mortar and concrete, but the their deformations due to drying shrinkage are not so well described. Analysis of drying shrinkage is relevant because this property influences the possibility of cracking occurrence and, hence, the deterioration of mechanical and durable properties of concrete structures. This paper evaluates the influence on the drying shrinkage of mortars of variable contents of limestone filler and/or blast-furnace slag in Portland cement. Additionally, flexion strength and non evaporable water content were evaluated. Test results show that the inclusion of these mineral admixtures, Joint or separately, increments drying shrinkage of mortars at early ages. Despite this fact, mortars made with limestone filler cement are less susceptible to cracking than mortars made with cements incorporating blast-furnace slag or both admixtures.

    Durante los años 90 el uso de cementos fabricados con clínker Portland y dos adiciones suplementarias (cementos ternarios o compuestos se ha incrementado en forma considerable. En la práctica, es cada vez más común el empleo de estos cementos conteniendo combinaciones de ceniza volante y humo de sílice, escoria y humo de sílice o escoria y filler calcáreo. En la actualidad existen numerosos estudios sobre la influencia de los cementos compuestos en las características en estado fresco y las propiedades mecánicas de morteros y hormigones, pero las deformaciones que estos materiales sufren debido a la retracción por secado no son tan conocidas. El análisis de

  1. Effect of phase separation structure on cementitious reactivity of blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    LI Yu; SUN HengHu; LIU XiaoMing; CUI ZengDi

    2009-01-01

    Blast furnace slag samples with phase separation structure were prepared by re-melting and then water quenching process. By use of XRD, DTA and SEM technologies in combination with mechanical prop-erty experiment, the structure characteristics of samples were determined and their effects on cemen-titious reactivity were investigated. The results show that the samples with phase separation have better cementitious reactivity than sample with homogenous glass and sample with crystalline phases, which mainly contributes to its grass structure with coexistence of Ca-O rich phase and Si-O rich phase. Moreover, the amorphous samples possess hydrability which is affected by their formation process, since phase separation extends the range of possible Ca-rich crystalline phases.

  2. Effect of phase separation structure on cementitious reactivity of blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Blast furnace slag samples with phase separation structure were prepared by re-melting and then water quenching process. By use of XRD,DTA and SEM technologies in combination with mechanical property experiment,the structure characteristics of samples were determined and their effects on cementitious reactivity were investigated. The results show that the samples with phase separation have better cementitious reactivity than sample with homogenous glass and sample with crystalline phases,which mainly contributes to its glass structure with coexistence of Ca-O rich phase and Si-O rich phase. Moreover,the amorphous samples possess hydrability which is affected by their formation process,since phase separation extends the range of possible Ca-rich crystalline phases.

  3. Preparation of Slag Wool by Integrated Waste-Heat Recovery and Resource Recycling of Molten Blast Furnace Slags: From Fundamental to Industrial Application

    Directory of Open Access Journals (Sweden)

    Dawei Zhao

    2014-05-01

    Full Text Available The present paper investigated the process of the slag wool fabrication using high temperature blast furnace (BF slag modified by coal ash (CA. The liquidus temperature and viscosity of the slag system with different mass ratios of BF slag and CA were measured through an inner cylinder rotation method. The approximate mass ratio used to fabricate the slag wool was therefore determined and slag wool was then successfully prepared with a high-speed air injection method in the laboratory. The effect of mBF/m ratio, slag temperature for injection and air pressure on the preparation of slag wool was systematically investigated. The mechanical and thermal properties were also studied to confirm the long-term working conditions of the slag wool. An industry-scale slag wool production application was established. The energy consumption and the pollutant generation, were analyzed and compared with the traditional production method, which indicated a 70% reduction in energy consumption and a 90% pollution emission decrease.

  4. Calculation of radiation attenuation coefficients in Portland cements mixed with silica fume, blast furnace slag and natural zeolite

    International Nuclear Information System (INIS)

    This paper presents the radiation attenuation coefficients expressed as mass attenuation coefficients for Portland cement, zeolite, blast furnace slag, silica fume and their mixed types in function of the Photon energy over the energy range of 1 keV to 2 MeV. It was observed that different percentages of constituents in cement and cement mixed with different additives such as zeolite, silica fume and blast furnace slag, lead to significant variations in total mass attenuation coefficients. The elemental compositions of samples were analyzed using a wavelength dispersive XRF spectrometer. The calculated values of total mass attenuation coefficients were discussed on the basis of different percentages of constituents of cement and cement mixed with different additives

  5. Rice husk ash as a source of silica in alkali-activated fly ash and granulated blast furnace slag systems

    OpenAIRE

    Mejía, J. M.; Puertas, F.

    2014-01-01

    [EN]This study assesses the viability of using an agro-industrial by-product, rice husk ash (RHA) from a Colombian rice company’s combustion facility, as a total replacement for the commercial sodium silicate ordinarily used in alkaliactivated binders. Fly ash (FA), granulated blast furnace slag (GBFS) and binary 50FA:50GBFS blended pastes were activated with a mix of sodium hydroxide and either sodium silicate or one of two types of RHA. The pastes were characterised ...

  6. Influence of the activator concentration on the kinetics of the alkaline activation process of a blast furnace slag

    OpenAIRE

    Fernández-Jiménez, A.; Puertas, F.

    1997-01-01

    The influence of activator solution concentration on hydration kinetics of an alkaline activated blast furnace slag has been studied. The alkaline activator used was a mix of waterglass (Na2SiO3∙nH2O) and NaOH solution (of variable concentration). Final activator concentrations were 3,4 and 5 % Na2O wt. with respect to the slag total weight. Degree of reaction (α) was determined from hydration hea...

  7. Ground granulated blast furnace slag efficiency coefficient (k value in concrete. Applications and limits

    Directory of Open Access Journals (Sweden)

    Sanjuán, M. A.

    2011-06-01

    Full Text Available Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the disscusion in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of the k-values found in the literature are discussed in this paper. The final conclusion may be summarised suggesting a logical proposal of addressing to each country the choice of the k-value in function of the concrete application, environment and placing conditions selected according to their own experience.

    Recientemente se ha incorporado un valor del coeficiente de eficacia K para la escoria de horno alto en la norma europea EN 206-1:2000. Los valores propuestos en los grupos de trabajo eran muy diversos ya que en algunos casos sólo consideraban la resistencia mecánica para su determinación mientras que en otros se remarcaba la importancia de tener en cuenta, además, aspectos relativos a la durabilidad del hormigón con dicha adición. En el presente artículo se discuten las ventajas y desventajas de proponer unos valores del coeficiente de eficacia K más o menos conservadores. La conclusión final se resume con la propuesta de una recomendación lógica que consiste en trasladar a cada país la elección del coeficiente K para que pueda aplicarse a los hormigones empleados en su territorio; tales valores de K deberán ser seleccionados de acuerdo con la experiencia de cada uno de los países.

  8. CONTACT STRENGTH OF MECHANOACTIVATED FINE CONCRETES FROM GRANULATED BLAST-FURNACE SLAGS

    Directory of Open Access Journals (Sweden)

    V. I. Bolshakov

    2014-10-01

    Full Text Available Purpose. Strengthening of fine concrete contact zone by mechanical processing of all components of the concrete mix in a mixer-activator and aggregate application with rough surface. Methodology. Rotary activator PC-06, developed by Scientific and Research Institute of Construction Technology, was used as a mixer-activator to achieve this purpose. Granulated blast furnace slag, having a more developed rough surface than sand, was used as fine aggregate. This apparatus provides intensive homogeneous mixing of concrete mix components, processing of raw materials (purification of their particles from contaminants, and mechanical destruction of granulated blast furnace slag surface layers and other components of the mix. Findings. During the preparation work, experimental research of new formations composition of fine concretes, using differential thermal and x-ray phase analysis methods, and physical-mechanical properties of fine concretes in accordance with the applicable standards of Ukraine, were carried out. It is established that the phase composition of new formations of fine concretes made from activated and non-activated mixes, is not changed. Their main difference is the size of generated effects and temperature intervals of occurrence of these peaks. Thus, in fine concretes made on the basis of the activated mixes, magnitude of effects is less, indicating a higher hydration degree of its components. Besides, TG curves of concrete specimens show that weight loss of gel calcium hydrosilicate of concrete from a mechanically activated mix is 0.5...0.7 % more than of concrete from a non-activated mix, which indicates a larger number of these formations in concrete from activated mixes. In general, concretes of different composition, made from a mix, processed in the mixer-activator, have higher mechanical strength. Originality. Ideas about the influence of mechanical activation of components of fine concrete mixes with forming humidity in a

  9. The interaction of pH, pore solution composition and solid phase composition of carbonated blast furnace slag cement paste activated with aqueous sodium monofluorophosphate

    NARCIS (Netherlands)

    Kempl, J.; Copuroglu, O.

    2015-01-01

    Blast Furnace Slag (BFS) is a waste product of industrial steel production and a common additive in the cement industry in Northern European countries. However, cementitious materials made from slag-rich cement, particularly CEM III /B, are very susceptible to carbonation. Recent investigations have

  10. Characteristics and propierties of oil-well cements additioned with blast furnace slag

    Directory of Open Access Journals (Sweden)

    Sánchez, R.

    2011-06-01

    Full Text Available The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% of the cement by weight with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activating solution partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 29Si and 27Al MAS NMR and BSE/EDX studies, in turn, showed that the C-S-H gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios.

    En el presente trabajo se ha estudiado la activación alcalina de cementos Pórtland con incorporación de escoria de horno alto (20% y 30% con respecto al peso de cemento para su posible aplicación en la construcción de pozos petrolíferos. Los estudios de hidratación realizados indican que en mezclas cemento/escoria, la disolución activadora de silicato sódico inhibe parcialmente la disolución de las fases silicato del cemento Pórtland originando un retraso de su hidratación así como la menor precipitación de productos de reacción. Dicha parcial inhibición de los procesos reactivos en las mezclas cemento/escoria originan resistencias mecánicas significativamente inferiores a las pastas de cemento Portland hidratadas con agua. Finalmente, los estudios de 29Si y 27Al RMN MAS y BSE/EDX indican que el gel C-S-H formado en pastas de mezcla cemento/escoria activadas alcalinamente presenta Al en posiciones tetraédricas y bajas relaciones Ca/Si.

  11. Durability and compressive strength of blast furnace slag-based cement grout for special geotechnical applications

    Directory of Open Access Journals (Sweden)

    Ortega, J. M.

    2014-03-01

    Full Text Available Special foundations, most prominently micropiles and soil anchors, are frequently used in construction today. In Spain, the grout for these special technical applications is generally prepared with portland cement, although the codes and standards in place stipulate only the minimum compressive strength required, with no mention of cement type. Those texts also establish a range of acceptable water:cement ratios. In the present study, durability and compressive strength in cement grout prepared with blast furnace slag cement at different w/c ratios are characterised and compared to the findings for a reference portland cement grout. The results show that slag grout exhibits greater durability than the portland cement material and complies with the compressive strength requirements laid down in the respective codes.Actualmente es muy frecuente el empleo de cimentaciones especiales, entre las que destacan los micropilotes y los anclajes. En España, las lechadas de cemento para estos trabajos geotécnicos especiales se preparan habitualmente con cemento Portland, aunque las diferentes normativas al respecto no restringen el tipo de cemento a emplear, siempre que se alcance una determinada resistencia a compresión. Respecto a la dosificación de las lechadas, la normativa permite emplear diferentes relaciones agua/cemento dentro de un determinado rango. En vista de ello, en este trabajo se han caracterizado las propiedades de durabilidad y resistencia a compresión de lechadas de cemento preparadas con un cemento con escoria de alto horno y con diferentes relaciones a/c, tomando como referencia de comportamiento lechadas de cemento Portland. El uso de un cemento con escoria conlleva una mejora en la durabilidad de las lechadas, cumpliendo los requisitos de resistencia a compresión establecidos por la normativa.

  12. Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

    International Nuclear Information System (INIS)

    Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on 25Mg, 27Al, 29Si, 31P and 39K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC

  13. Cement with silica fume and granulated blast-furnace slag: strength behavior and hydration

    Directory of Open Access Journals (Sweden)

    Bonavetti, V. L.

    2014-09-01

    Full Text Available This paper analyses the influence of portland cement replacement by silica fume (up to 10% and/or granulated blast furnace slag (up to 70% on the hydration cement (XRD, heat of hydration, non evaporable water content and calcium hydroxide content curing under sealed conditions and their effect on the mechanical strength. The obtained results indicate that binary cements containing silica fume and ternary cements there was a significant increase of hydration rate at early age. At later ages, most of studied cements have an equivalent or greater strength that those obtained in the plain portland cement.En este trabajo se analiza la influencia de la incorporación al cemento portland de humo de sílice (hasta 10% y/o escoria granulada de alto horno (hasta 70% sobre la hidratación (DRX, calor de hidratación, contenido de agua no evaporable y de hidróxido de calcio, bajo condiciones de curado sellado y su incidencia sobre la resistencia mecánica. Los resultados obtenidos indican que en los cementos binarios con humo de sílice y en los cementos ternarios se produce un importante aumento de la velocidad de hidratación en las primeras edades, mientras que a edades más avanzadas la mayor parte del dominio estudiado alcanza o supera la resistencia obtenida por el cemento portland sin adición.

  14. Estimation of minimum detectable concentration of chlorine in the blast furnace slag cement concrete

    Energy Technology Data Exchange (ETDEWEB)

    Naqvi, A.A., E-mail: aanaqvi@kfupm.edu.s [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Maslehuddin, M. [Center for Engineering Research, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Garwan, M.A.; Nagadi, M.M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Al-Amoudi, O.S.B. [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Khateeb-ur-Rehman,; Raashid, M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)

    2011-01-01

    The Prompt Gamma Neutron Activation Analysis technique was used to measure the concentration of chloride in the blast furnace slag (BFS) cement concrete to assess the possibility of reinforcement corrosion. The experimental setup was optimized using Monte Carlo calculations. The BFS concrete specimens containing 0.8-3.5 wt.% chloride were prepared and the concentration of chlorine was evaluated by determining the yield of 6.11, 6.62, 7.41, 7.79 and 8.58 MeV gamma-rays. The Minimum Detectable Concentration (MDC) of chlorine in the BFS cement concrete was estimated. The best value of MDC limit of chlorine in the BFS cement concrete was found to be 0.034 {+-} 0.011 and 0.038 {+-} 0.012 wt.% for 6.11 and 6.62 MeV prompt gamma-rays. Within the statistical uncertainty the lower bound of the measured MDC of chlorine in the BFS cement concrete meets the maximum permissible limit of 0.03 wt.% of chloride set by the American Concrete Institute.

  15. Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Gardner, Laura J.; Bernal, Susan A.; Walling, Samuel A.; Corkhill, Claire L.; Provis, John L.; Hyatt, Neil C., E-mail: n.c.hyatt@sheffield.ac.uk

    2015-08-15

    Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on {sup 25}Mg, {sup 27}Al, {sup 29}Si, {sup 31}P and {sup 39}K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC.

  16. Ultra low and negative expansion glass–ceramic materials produced from pyrophyllite and blast furnace slag

    Indian Academy of Sciences (India)

    S Mandal; S Chakrabarti; S Ghatak; S K Das

    2005-08-01

    Ultra low and negative expansion glass–ceramic materials have been obtained from pyrophyllite and blast furnace slag. The batch composition was modified with the addition of lithium carbonate, hydrated alumina, boric acid and nucleating agent (titania). The batch was melted at 1400°C followed by casting in the form of bars and annealed at 510°C for 4 h. The annealed specimens were subjected to heat treatment at predetermined temperatures selected from DTA study of the parent glass. Thermal expansion measurement and X-ray diffraction analysis revealed that the specimen nucleated at 545°C for 4 h and crystallized at 720°C for 2 h which resulted in negative coefficient of thermal expansion [(–) 9 to (–) 2 × 10$^{-7}/{}^\\circ $C] over the temperature range (30–600°C) due to the formation of -eucryptite while other heating schedule showed the formation of spodumene and lithium aluminium silicates. The samples showed excellent flexural strength value and varied in the range 120–200 MPa depending upon the phases present.

  17. Iron blast furnace slag/hydrated lime sorbents for flue gas desulfurization.

    Science.gov (United States)

    Liu, Chiung-Fang; Shih, Shin-Min

    2004-08-15

    Sorbents prepared from iron blast furnace slag (BFS) and hydrated lime (HL) through the hydration process have been studied with the aim to evaluate their reactivities toward SO2 under the conditions prevailing in dry or semidry flue gas desulfurization processes. The BFS/HL sorbents, having large surface areas and pore volumes due to the formation of products of hydration, were highly reactive toward SO2, as compared with hydrated lime alone (0.24 in Ca utilization). The sorbent reactivity increased as the slurrying temperature and time increased and as the particle size of BFS decreased; the effects of the liquid/solid ratio and the sorbent drying conditions were negligible. The structural properties and the reactivity of sorbent were markedly affected by the BFS/HL ratio; the sorbent with 30/70 ratio had the highest 1 h utilization of Ca, 0.70, and SO2 capture, 0.45 g SO2/g sorbent. The reactivity of a sorbent was related to its initial specific surface area (Sg0) and molar content of Ca (M(-1)); the 1 h utilization of Ca increased almost linearly with increasing Sg0/M. The results of this study are useful to the preparation of BFS/HL sorbents with high reactivity for use in the dry and semidry processes to remove SO2 from the flue gas. PMID:15382877

  18. Reactivation of a Retarded Suspension of Ground Granulated Blast-Furnace Slag

    Directory of Open Access Journals (Sweden)

    Nick Schneider

    2016-03-01

    Full Text Available An effective retarded suspension of ground granulated blast-furnace slag (GGBFS needs a strong activator to reactivate the hydration. In this research study, sodium hydroxide (NaOH as an alkali activator in two different concentrations (30 and 50 wt.% was used to overcome the retardation and give the hardened GGBFS the reasonable strength. The study was carried out with a mixture of GGBFS, a solution of 1.0 wt.% d-gluconic acid (C6H12O7 as a retarder in the mixing water and a methyl cellulose as a stabilizer. The reactivation was executed after seven different periods (up to 28 days after the system was retarded. The following investigations were performed: slump test, measurement of ultrasonic (US velocity, compressive strength and gross density, thermogravimetry (TG and scanning electron microscopy (SEM. The analyses of the hardened samples were carried out seven, 28 and 90 days after the reactivation. The result of the study is an effective reactivation of a retarded suspension. In this case, the activator with 50 wt.% NaOH shows a very high performance. The setting time of the reactivated binders is much longer compared to the reference, but, in the longer term, the compressive strength and the progress of the hydration exceed the performance of the reference.

  19. Mechanical behaviour of alkali-activated blast furnace slag-activated metakaolin blended pastes. Statistical study

    Directory of Open Access Journals (Sweden)

    Higuera, I.

    2012-06-01

    Full Text Available The study and development of alternative, more ecoefficient binders than portland cement are attracting a good deal of scientific and technological interest. Binders obtained from the chemical interaction between calcium silico-aluminous materials and highly alkaline solutions are one of several types of such possible cements. The present paper discusses the mechanical behaviour and mineralogical composition of blended pastes made from NaOH-activated vitreous blast furnace slag and metakaolin. The aim of the study was to determine how parameters such as the slag/metakaolin ratio, activating solution concentration and curing temperature affect strength development in these binders. A statistical study was conducted to establish the impact of each variable and model strength behaviour in these alkaline cements. The conclusion drawn is that activator concentration and the slag/metakaolin ratio are both determinant parameters.

    El estudio y desarrollo de cementos alternativos y más eco-eficientes que el cemento Portland es un tema de gran impacto a nivel científico y tecnológico. Entre esos posibles cementos se encuentran los cementos alcalinos que son materiales conglomerantes obtenidos por la interacción química de materiales silico-aluminosos cálcicos y disoluciones fuertemente alcalinas. En el presente trabajo se estudia el comportamiento mecánico y la composición mineralógica de mezclas de escoria vítrea de horno alto y metacaolín activadas alcalinamente con disoluciones de NaOH. El objetivo de este estudio es conocer cómo afectan parámetros tales como la relación escoria/metacaolín, la concentración de la disolución activadora y la temperatura de curado, al desarrollo resistente de las mezclas. A través del estudio estadístico realizado se ha podido establecer la influencia de cada variable y modelizar el comportamiento resistente de estos cementos alcalinos. Se concluye que la concentración del activador y la relaci

  20. Alkaline-sulphate activation processes of a Spanish blast furnace slag

    Directory of Open Access Journals (Sweden)

    Fernández Jiménez, A.

    1996-03-01

    Full Text Available Alkaline-sulphate activation processes of a Spanish granulated blast furnace slag (Avilés, Ensidesa have been studied. Activator solutions used were: deionized water (as reference solution, Ca(OH2 (3,5∙10-3N, NaOH (1N, Na2CO3 (2N, CaSO4∙2H2O (3,0∙10-3N at 25ºC. The influence of the nature of alkaline or sulphate solution cation on slag activation process was verified. Sodium solutions decrease the induction period while calcium solutions increase it. Slag reaction degree was also determined, likewise the nature of the different reaction products formed as a function of the activator solution nature.

    Se han estudiado los procesos de activación alcalinosulfáticos de una escoria granulada de alto horno española (Avilés, Ensidesa. Las disoluciones activantes utilizadas fueron: H2O desionizada (como disolución de referencia, Ca(OH2 (3,5∙10-3N, NaOH (1N, Na2CO3 (2N, CaSO4∙2H2O (3,0∙10-3N a 25ºC. Se ha comprobado la influencia de la naturaleza del catión de la disolución alcalina o sulfática sobre el proceso de activación de la escoria. Las disoluciones sódicas disminuyen el período de inducción, mientras que las disoluciones cálcicas lo incrementan. También se determinó el grado de reacción de la escoria, así como la naturaleza de los distintos productos de reacción formados, en función de la naturaleza de la disolución activante.

  1. Influence of B2O3 and Basicity on Viscosity and Structure of Medium Titanium Bearing Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Lingtao Bian

    2016-01-01

    Full Text Available The effects of B2O3 and basicity (CaO/SiO2 on the viscous behavior and structure of medium titanium bearing blast furnace slag (MTBBFS were investigated. High temperature viscosimeter was applied to measure the viscosities of CaO-SiO2-MgO-TiO2-Al2O3-B2O3 slag system and X-ray diffraction (XRD, NBO/T ratio, and structure parameter Q were employed to analyze its network structure. The results showed that the viscosity decreased and break point temperature increased with increasing basicity to 1.20. However B2O3 addition gave rise to a decrease in slag viscosity and break point temperature inspite of basicity. The more B2O3 content leads to the more pronounced variation, especially for the slag with larger basicity. The conventional NBO/T formula was revised to predict the structure variation of relatively complicated medium Ti bearing slag based on the work of Yanhong Gao and other researchers. The increase of B2O3 content in slag made parameter Q turn from Q2 to Q1, suggesting that network structure became simpler. It was also noticed that the addition of B2O3 could suppress the formation of perovskite.

  2. Study on the Slag after Blast Furnace to KR of Chuanwei Steel Works%川威KR脱硫前渣研究

    Institute of Scientific and Technical Information of China (English)

    袁勇; 何运顺; 肖建华; 容水

    2012-01-01

    This paper studies the characteristics of hot metal and blast furnace slag of Chuanwei steel works and compares the deferent components of slag after blast furnace and right before KR desulfurization process.The changing characteristics and the changing reasons of the slag components from the blast furnace to KR process of Chuanwei steel works are analyzed.%通过对川威高炉铁水和高炉下渣的特性研究,比较铁水带渣和KR脱硫前渣的组成不同,分析从高炉下渣到川威KR前渣各组分的变化特征以及KR前渣各组分发生变化的原因。

  3. The effect of blast furnace slag on the self-compactability of pumice aggregate lightweight concrete

    Indian Academy of Sciences (India)

    Murat Kurt; Türkay Kotan; Muhammed Said Gül; Rüstem Gül; Abdulkadir Cüneyt Aydin

    2016-02-01

    This paper presents the results of an experimental study of the effects of blast furnace slag, different water/(cement+mineral additive) ratios and pumice aggregates on some physical and mechanical properties of self-compacting lightweight aggregate concrete. In this study, pumice was used as lightweight aggregate. Several properties of self-compacting pumice aggregate lightweight concretes, such as unit weight, flow diameter, T50 time, flow diameter after an hour, V-funnel time, and L-box tests, 7, 28, 90 and 180-day compressive strength, 28-day splitting tensile strength, dry unit weight, water absorption, thermal conductivity and ultrasonic pulse velocity tests, were conducted. For this purpose, 18 series of concrete samples were prepared in two groups. In the first group, pumice aggregate at 100% replacement of natural aggregate was used in the production of self-compacting lightweight aggregate concrete with constant w/(c+m) ratios as 0.35, 0.40, and 0.45 by weight. Furthermore, as a second group, pumice aggregate was used as a replacement of natural aggregate, at the levels of 0, 20, 40, 60, 80, and 100% by volume. Flow diameters, T50 times, paste volumes, 28-day compressive strengths, dry unit weights, thermal conductivities and ultrasonic pulse velocity of self-compacting lightweight aggregate concrete were obtained over the range of 600–770 mm, 3–9 s, 435–540 l/m3, 10.6–65.0 MPa, 845–2278 kg/m3, 0.363–1.694 W/mK and 2617–4770 m/s respectively, which satisfies not only the strength requirement of semistructural lightweight concrete but also the flowing ability requirements and thermal conductivity requirements of self-compacting lightweight aggregate concrete.

  4. Early and late hydration of supersulphated cements of blast furnace slag with fluorgypsum

    Directory of Open Access Journals (Sweden)

    Bazaldúa-Medellín, M. E.

    2015-03-01

    Full Text Available The hydration, strength development and composition of hydration products of supersulphated cements were characterized from the first 48 hours up to 360 days. Two compositions of 80% Blast furnace slag, 10–15% Fluorgypsum and 10–5% Portland cement were cured in dry and wet conditions. The main hydration products were ettringite and C-S-H since the first hours and up to 360 days as evidenced by X-ray diffraction, thermal analysis and electron microscopy. The strength was favored by higher fluorgypsum contents and lower Portland cement contents. These cements generated heats of hydration of 40–57 KJ/Kg after 28 hours, which are lower than portland cement.Se realizó la caracterización de la hidratación, desarrollo de resistencia y la composición de los productos de hidratación de los cementos supersulfatados durante las primeras 48 horas y hasta 360 días. Se estudiaron dos composiciones de 80% de Escoria de alto horno, 10–15% de Fluoryeso y 10–5% de Cemento portland, se curaron en condiciones secas y húmedas. Los principales productos de hidratación fueron etringita y C-S-H desde las primeras horas y hasta 360 días, como se evidenció por difracción de rayos X, análisis térmico y microscopía electrónica de barrido. La resistencia se favoreció con mayor contenido de fluoryeso y bajos contenidos de cemento portland. Estos cementos generaron calores de hidratación de 40–57 KJ/Kg después de 28 horas, los cuales resultan más bajos que los generados por el cemento portland.

  5. Natural pozzolan-and granulated blast furnace slag-based binary geopolymers

    Directory of Open Access Journals (Sweden)

    Robayo, R. A.

    2016-03-01

    Full Text Available This study describes the synthesis at ambient temperature (25±3 °C of binary geopolymer systems based on natural volcanic pozzolan and granulated blast furnace slag. Na2SiO3 and NaOH were used as alkaline activators. The effects of the SiO2/Al2O3, Na2O/Al2O3 ratio and the amount of slag added (from 0 to 30% on the reaction kinetics, compressive strength and microstructure of the final product were studied. To characterise the geopolymer pastes, techniques such as X-ray diffraction (XRD, infrared spectroscopy (FTIR and scanning electron microscopy (SEM were used. The results indicate the possibility of obtaining a geopolymer cement with a compressive strength of up to 48.11 MPa after 28 days of curing at ambient temperature whose characteristics are comparable to those of commercial portland cement.Este trabajo describe la síntesis a temperatura ambiente (25±3 °C de sistemas geopoliméricos de tipo binario basados en una puzolana natural de origen volcánico y escoria siderúrgica de alto horno usando activadores alcalinos basados en la combinación de Na2SiO3 y NaOH. Se estudió el efecto de la relación SiO2/Al2O3, Na2O/Al2O3 y la cantidad de escoria adicionada en niveles entre el 0 y 30% sobre la cinética de reacción, la resistencia a la compresión y la microestructura del producto final. Para la caracterización de las pastas geopoliméricas se utilizaron técnicas como difracción de rayos X (DRX, espectroscopia infrarroja (FTIR y microscopia electrónica de barrido (MEB. Los resultados conseguidos revelan la posibilidad de obtener un cementante geopolimérico con una resistencia a la compresión de hasta 48,11 MPa a los 28 días de curado a temperatura ambiente cuyas características son comparables a las de un cemento portland comercial.

  6. Rice husk ash as a source of silica in alkali-activated fly ash and granulated blast furnace slag systems

    OpenAIRE

    Mejía, J. M.; Mejía de Gutiérrez, R.; Puertas, F.

    2013-01-01

    This study assesses the viability of using an agro-industrial by-product, rice husk ash (RHA) from a Colombian rice company’s combustion facility, as a total replacement for the commercial sodium silicate ordinarily used in alkaliactivated binders. Fly ash (FA), granulated blast furnace slag (GBFS) and binary 50FA:50GBFS blended pastes were activated with a mix of sodium hydroxide and either sodium silicate or one of two types of RHA. The pastes were characterised for strength, mineralogy and...

  7. Rheology and zeta potential of cement pastes containing calcined silt and ground granulated blast-furnace slag

    OpenAIRE

    B. Safi; A. Benmounah; Saidi, M.

    2011-01-01

    This study aimed to analyse the re-use of dam silt as a supplementary binder for self-compacting concrete (SCC). When burnt, silt becomes more reactive because the kaolin it contains is converted into metakaolin. Portland cement, calcined or burnt silt and ground granulated blast furnace slag were used in this research. Cement pastes were prepared with blends containing two or three of these materials. The replacement ratio for burnt silt in both cases was 10 % and 20 % by cement weight and t...

  8. Study of mass attenuation coefficients and effective atomic numbers of bismuth-ground granulated blast furnace slag concretes

    Science.gov (United States)

    Kumar, Sandeep; Singh, Sukhpal

    2016-05-01

    Five samples of Bismuth-Ground granulated blast furnace slag (Bi-GGBFS) concretes were prepared using composition (0.6 cement + x Bi2O3 + (0.4-x) GGBFS, x = 0.05, 0.10, 0.15, 0.20 and 0.25) by keeping constant water (W) cement (C) ratio. Mass attenuation coefficients (μm) of these prepared samples were calculated using a computer program winXCOM at different gamma ray energies, whereas effective atomic numbers (Zeff) is calculated using mathematical formulas. The radiation shielding properties of Bi-GGBFS concrete has been compared with standard radiation shielding concretes.

  9. On the Comprehensive Utilization of Blast Furnace Slag%浅析高炉矿渣的综合利用

    Institute of Scientific and Technical Information of China (English)

    张国忠; 李广军; 司有宝; 郑秀梅; 冯砚; 刘继梅

    2014-01-01

    Blast furnace slag is the solid waste produced in the steelmaking process, and it has a high value in use. It is mainly used in building construction, in which the slag cement, slag concrete, slag and refractory brick road, railway projects are more common. But now, the study of slag is not deep enough, so this paper proposes to increase research efforts, so that it can be better used in more areas.%高炉矿渣是炼钢过程中产生的固体废弃物,具有很高的利用价值。主要应用于建筑工程中,其中在矿渣水泥、矿渣混凝土、矿渣耐火砖及道路、铁道工程中比较常见。但目前,对矿渣的研究不够深入,建议加大研究力度,使其能更好的应用于更多领域。

  10. Effect of Al2O3 Addition on the Precipitated Phase Transformation in Ti-Bearing Blast Furnace Slags

    Science.gov (United States)

    Li, Zhongmin; Li, Jinfu; Sun, Yongqi; Seetharaman, Seshadri; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2016-04-01

    The present paper aims to provide a fundamental understanding on phase change of Ti-enriched crystalline phase induced by Al2O3 addition in Ti-bearing blast furnace slags with different basicities using Single Hot Thermocouple Technique and X-ray Diffraction. The results showed that an increase in the Al2O3 content led to phase change from rutile or perovskite to Mg3Al4Ti8O25 and prompted crystallization of the slags with basicity of 0.60 and 0.75, whereas only CaTiO3 was precipitated at a basicity of 0.95. Both thermodynamic and kinetic analyses were conducted to study the slag crystallization, which would throw light on phase change and enhanced crystallization. To further reveal the relationship with Al2O3 addition on slag structure and crystallization, Fourier transform infrared spectroscopy and magic angle spinning-nuclear magnetic resonance were adopted, with AlO4 tetrahedra and AlO6 octahedra observed in the slag. For slags with the basicity of 0.60 and 0.75, AlO6 octahedron, which was suggested to induce the phase change from TiO2 or CaTiO3 to Mg3Al4Ti8O25, was detected at high Al2O3 content. On the other hand, in slags with the basicity of 0.95, abundant Ca2+ may be connected to TiO6 octahedra, resulting in CaTiO3 formation.

  11. Development of Semi—Graphite Carbon—Silicon Carbide Brick and Its Application in Slag Forming Zone of Large—sized Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    HAOYun-zhong; CHENQian-wan

    1994-01-01

    Based on the damage mechanism of the lining at the slag forming zone of the blast furnace and the charactieristics of various refractory ma-terials,the methods to increase the service life of the lining at the slag forming zone have been found:(1) to improve the capacity of the blast furnace brick lining subjet to heat impact;(2) to reduce the working side temperature of the brick lining.On this basis,the semi-graphitized ,high temperature electrically calcined anthracite and silicon carbide etc ,were used as the main raw materials,Through a lot of experiments the proper raw material mix and grain size compo-sition were determined,In addition ,a suitable amount of additives and binders was added.After high pressur forming,high temperature firing and grinding ,the semi-graphitic carbon-silicon carbide bricks with close dimension tler-ances and ideal physical and chemical properties have been made.They have been applied in some blast furnaces,such as No.11(2580 m3) and No.6(1050 m3) blast furnaces etc.at Anshan Iron and Steel Company,and the problem of short service life at slag forming zone of blast furnace has been solved.

  12. The role of SiO2 nanoparticles and ground granulated blast furnace slag admixtures on physical, thermal and mechanical properties of self compacting concrete

    International Nuclear Information System (INIS)

    Research highlights: → Nanoparticles in concrete. → Ground granulated blast furnace slag as concrete's binder. → Mechanical properties of concrete specimens by non-traditional admixtures. - Abstract: In this work, strength assessments and percentage of water absorption of self compacting concrete containing ground granulated blast furnace slag and SiO2 nanoparticles as binder have been investigated. Portland cement was replaced by different amounts of ground granulated blast furnace slag and the properties of concrete specimens were investigated. Although it negatively impacts the physical and mechanical properties of concrete at early ages of curing, ground granulated blast furnace slag was found to improve the physical and mechanical properties of concrete up to 45 wt% at later ages. SiO2 nanoparticles with the average particle size of 15 nm were added partially to concrete with the optimum content of ground granulated blast furnace slag and physical and mechanical properties of the specimens were measured. SiO2 nanoparticle as a partial replacement of cement up to 3.0 wt% could accelerate C-S-H gel formation as a result of increased crystalline Ca(OH)2 amount at the early ages and hence increase strength and improve the resistance to water permeability of concrete specimens. The increased SiO2 nanoparticles' content by more than 3.0 wt%, causes the reduced strength because of the decreased crystalline Ca(OH)2 content required for C-S-H gel formation. Several empirical relationships have been presented to predict flexural and split tensile strength of the specimens by means of the corresponding compressive strength at a certain age of curing. Accelerated peak appearance in conduction calorimetry tests, more weight loss in thermogravimetric analysis and more rapid appearance of the peaks related to hydrated products in X-ray diffraction results, all indicate that SiO2 nanoparticles could improve mechanical and physical properties of the concrete specimens.

  13. Effect of TiO2 Content on the Crystallization Behavior of Titanium-Bearing Blast Furnace Slag

    Science.gov (United States)

    Hu, Meilong; Wei, Ruirui; Yin, Fangqing; Liu, Lu; Deng, Qingyu

    2016-09-01

    The content of TiO2 has an important influence on both the basic structure and the crystallization behavior of titanium-bearing blast furnace (BF) slag. The results of thermodynamic calculations show that, when the mass content of TiO2 is smaller than 25%, CaTiO3 increases as the content of TiO2 increases. However, when the TiO2 content is more than 25%, the CaTiO3 content decreases and TiO2 gradually increases. The results of a confocal laser scanning microscopy (CLSM) experiment show that, when the TiO2 mass content is 10%, Ca2MgSi2O7 and Ca2Al2SiO7 are the main crystallized phases resulting from the molten slag. Furthermore, when the TiO2 mass content is 20%, CaMgSi2O6, Ca(Ti,Mg,Al)(Si,Al)2O7 and dendrite CaTiO3 are the crystallized phases, while when the TiO2 mass content increases to 30%, CaTiO3 is the sole phase. The discrepancy between the CLSM results and the thermodynamic calculations occurs mainly due to the high melting point of the titanium-bearing BF slag. During the cooling process for the molten slag, CaTiO3 is crystallized first, due to its high crystallization temperature. Furthermore, the molten slag is solidified in its entirety before the other phases crystallize.

  14. Preparation of CaO-Al2O3-SiO2 system glass from molten blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    Ying Xu; Yong-zang Zhang; Lin-yan Hou; Xiang Lu

    2014-01-01

    To use the potential heat of molten blast furnace slag completely, a CaO-Al2O3-SiO2 system glass (MSG) was prepared from the molten industrial slag. The corresponding method proposed in this study utilized both slag and its potential heat, improving the production rate and avoiding the environmental pollution. Using appropriate techniques, an MSG with uniform color and superior performances was produced. Based on the experimental results and phase diagram, the chemical composition of MSG by mass is obtained as follows:CaO 27%-33%, SiO2 42%-51%, Al2O3 11%-14%, MgO 6%-8%, and Na2O+K2O 1%-4%. Thermodynamic processes of MSG preparation were analyzed, and the phases and microstructures of MSG were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that alkali metal oxides serve as the fluxes, calcium oxide serves as the stabilizer, and alumina reinforces the Si-O network. XRD and SEM analyses show that, the prepared MSG displays the glass-feature patterns, the melting process is more complete, and the melt viscosity is lowered with an increase in calcium oxide content;however, a continuous increase in slag content induces the crystalli-zation of glass, leading to the formation of glass subphase. The optimum content of molten slag in MSG is 67.37wt%. With respect to bend-ing strength and acid/alkali resistance, the performance of MSG is better than that of ordinary marble.

  15. 高炉渣处理技术的现状及发展趋势%Present Situation and Development Tendency of Blast Furnace Slag Treatment

    Institute of Scientific and Technical Information of China (English)

    冯会玲; 孙宸; 贾利军

    2012-01-01

    The current domestic and overseas situation of the blast furnace slag treatment technology is elaborated. The water quenching slag treatment technology is known as having problems such as the large consumption of the fresh water, the low utilization of sensible heat, and the pollutant emission of sulfur dioxide, hydrogen sulfide, et al. It is proposed that the blast furnace slag dry granulation technology is expected to solve the problems such as the slag granulation and the heat recovery at the same time. It is the development tendency of ihe blast furnace slag treatment graft.%阐述了当前国内外高炉渣处理技术使用现状,认为水淬法渣处理技术存在新水消耗大、炉渣显热利用率低和二氧化硫、硫化氢等污染物排放的问题,提出开发高炉渣干式粒化技术有望同时解决其渣粒化及热量回收的问题,是高炉渣处理工艺的发展趋势.

  16. Physical Properties of Crushed Air-cooled Blast Furnace Slag and Numerical Representation of Its Morphology Characteristics

    Institute of Scientific and Technical Information of China (English)

    WANG Aiguo; DENG Min; SUN Daosheng; LI Bing; TANG Mingshu

    2012-01-01

    Physical properties and geometrical morphologies of crushed air-cooled blast furnace slag (SCR) and crushed limestone (LCR) were comparatively investigated.The shape,angularity,surface texture and internal pore structure of aggregate particles for different size and gradation were numerically represented by sphericity (ψ) and shape index (SI),angularity number (AN),index of aggregate particle shape and texture (IAPST),porosity and pore size,respectively.The results show that SCR is a porous and rough aggregate.Apparent density,void,water absorption and smashing index of SCR are obviously higher than those of LCR with the same gradation,respectively.However,bulk density of SCR is lower than that of LCR with the same gradation.SI,AN,IAPST and porosity of SCR are obviously higher than those of LCR with the same gradation,respectively.The smaller particle size of SCR,the larger of its AN,IAPST and porosity.

  17. Studies on the corrosion resistance of reinforced steel in concrete with ground granulated blast-furnace slag--An overview.

    Science.gov (United States)

    Song, Ha-Won; Saraswathy, Velu

    2006-11-16

    The partial replacement of clinker, the main constituent of ordinary Portland cement by pozzolanic or latent hydraulic industrial by-products such as ground granulated blast furnace slag (GGBFS), effectively lowers the cost of cement by saving energy in the production process. It also reduces CO2 emissions from the cement plant and offers a low priced solution to the environmental problem of depositing industrial wastes. The utilization of GGBFS as partial replacement of Portland cement takes advantage of economic, technical and environmental benefits of this material. Recently offshore, coastal and marine concrete structures were constructed using GGBFS concrete because high volume of GGBFS can contribute to the reduction of chloride ingress. In this paper, the influence of using GGBFS in reinforced concrete structures from the durability aspects such as chloride ingress and corrosion resistance, long term durability, microstructure and porosity of GGBFS concrete has been reviewed and discussed. PMID:16930831

  18. Use of Artificial Neural Network for the Simulation of Radon Emission Concentration of Granulated Blast Furnace Slag Mortar.

    Science.gov (United States)

    Jang, Hong-Seok; Xing, Shuli; Lee, Malrey; Lee, Young-Keun; So, Seung-Young

    2016-05-01

    In this study, an artificial neural networks study was carried out to predict the quantity of radon of Granulated Blast Furnace Slag (GBFS) cement mortar. A data set of a laboratory work, in which a total of 3 mortars were produced, was utilized in the Artificial Neural Networks (ANNs) study. The mortar mixture parameters were three different GBFS ratios (0%, 20%, 40%). Measurement radon of moist cured specimens was measured at 3, 10, 30, 100, 365 days by sensing technology for continuous monitoring of indoor air quality (IAQ). ANN model is constructed, trained and tested using these data. The data used in the ANN model are arranged in a format of two input parameters that cover the cement, GBFS and age of samples and, an output parameter which is concentrations of radon emission of mortar. The results showed that ANN can be an alternative approach for the predicting the radon concentration of GBFS mortar using mortar ingredients as input parameters.

  19. A New Kind of Eco-Cement Made of Cement Kiln Dust and Granular Blast Furnace Slag

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A research project was conducted to manufacture eco-cement for sustainable development using cement kiln dust( CKD ) and granular blast furnace slag( GBFS ).In the project, the burning process and mineral compositions of CKD clinker were investigated.Dife rent mineralizers such as CaSO4 and CaF2 , sulfur and alkali content were considered.The strength of CKD and GBFS eco-cement were evaluated.The results indicate the CKD clinker can not only form ordinary cement clinker minerals such as C3 S, C2 S and C4 AF, but also form strength to the Portland cement grade 32.5 when blend proportion is properly applied.

  20. [Evaluation of the migration of contaminants from building materials produced on the base of blast-furnace slags].

    Science.gov (United States)

    Pugin, K G; Vaysman, Ya I

    2014-01-01

    There is experimentally established the change of the migratory activity of pollutants from building materials produced from blast furnace slag throughout their life cycle in the form of a nonlinear wave-like nature as there are appeared newly opened surfaces of a contact with aggressive waters in the process of gradual crushing of materials as a result of destructive mechanical effects on him and corrosive waters with varying pH values. There are established regularities of the migration activity ofpollutants (on the example of heavy metals) as directly dependent on the newly opening surface of the contact of the material with water having a various pH value. There is shown an expediency of introduction of alterations in the procedure for sanitary hygienic assessment of building materials with the addition of industrial waste (Methodical Instructions 2.1.674-97), allowing to take into account the migration of contaminants from them throughout the life cycle. PMID:25842493

  1. Use of Artificial Neural Network for the Simulation of Radon Emission Concentration of Granulated Blast Furnace Slag Mortar.

    Science.gov (United States)

    Jang, Hong-Seok; Xing, Shuli; Lee, Malrey; Lee, Young-Keun; So, Seung-Young

    2016-05-01

    In this study, an artificial neural networks study was carried out to predict the quantity of radon of Granulated Blast Furnace Slag (GBFS) cement mortar. A data set of a laboratory work, in which a total of 3 mortars were produced, was utilized in the Artificial Neural Networks (ANNs) study. The mortar mixture parameters were three different GBFS ratios (0%, 20%, 40%). Measurement radon of moist cured specimens was measured at 3, 10, 30, 100, 365 days by sensing technology for continuous monitoring of indoor air quality (IAQ). ANN model is constructed, trained and tested using these data. The data used in the ANN model are arranged in a format of two input parameters that cover the cement, GBFS and age of samples and, an output parameter which is concentrations of radon emission of mortar. The results showed that ANN can be an alternative approach for the predicting the radon concentration of GBFS mortar using mortar ingredients as input parameters. PMID:27483913

  2. Influence of Carbonation on Fatigue of Concrete with High Volume of Ground Granulated Blast-furnace Slag

    Institute of Scientific and Technical Information of China (English)

    YOU Lushen; JIANG Linhua; CHU Hongqiang

    2015-01-01

    The effect of carbonation on fatigue performance of ground granulated blast-furnace slag concrete was investigated. Based on the static compression tests of carbonated GGBS-concrete, the correlation between carbonation depth and compressive strength was analyzed and an equation between carbonation depth and compressive strength was put forward. Meanwhile, fatigue S-N curves of various carbonation depths were fitted, and the influence of carbonation on fatigue life and strength was studied. Carbonation has a dual effect on the fatigue behavior of GGBS-concrete. A fatigue equation based on the depth of carbonation was established. Also, the probabilistic distribution of fatigue life of carbonated concrete at a given stress level was modeled by the two-parameter Weibull distribution.

  3. Carbonation Characteristics of Alkali-Activated Blast-Furnace Slag Mortar

    Directory of Open Access Journals (Sweden)

    Keum-Il Song

    2014-01-01

    Full Text Available Alkali-activated ground granulated blast-slag (AAS is the most obvious alternative material for ordinary Portland cement (OPC. However, to use it as a structural material requires the assessment and verification of its durability. The most important factor for a durability evaluation is the degree of carbonation resistance, and AAS is known to show lower performance than OPC. A series of experiments was conducted with a view to investigate the carbonation characteristics of AAS binder. As a consequence, it was found that the major hydration product of AAS was calcium silicate hydrate (CSH, with almost no portlandite, unlike the products of OPC. After carbonation, the CSH of AAS turned into amorphous silica gel which was most likely why the compressive strength of AAS became weaker after carbonation. An increase of the activator dosage leads AAS to react more quickly and produce more CSH, increasing the compaction, compressive strength, and carbonation resistance of the microstructure.

  4. Recycling ground granulated blast furnace slag as cold bonded artificial aggregate partially used in self-compacting concrete.

    Science.gov (United States)

    Gesoğlu, Mehmet; Güneyisi, Erhan; Mahmood, Swara Fuad; Öz, Hatice Öznur; Mermerdaş, Kasım

    2012-10-15

    Ground granulated blast furnace slag (GGBFS), a by-product from iron industry, was recycled as artificial coarse aggregate through cold bonding pelletization process. The artificial slag aggregates (ASA) replaced partially the natural coarse aggregates in production of self-compacting concrete (SCC). Moreover, as being one of the most widely used mineral admixtures in concrete industry, fly ash (FA) was incorporated as a part of total binder content to impart desired fluidity to SCCs. A total of six concrete mixtures having various ASA replacement levels (0%, 20%, 40%, 60%, and 100%) were designed with a water-to-binder (w/b) ratio of 0.32. Fresh properties of self-compacting concretes (SCC) were observed through slump flow time, flow diameter, V-funnel flow time, and L-box filling height ratio. Compressive strength of hardened SCCs was also determined at 28 days of curing. It was observed that increasing the replacement level of ASA resulted in decrease in the amount of superplasticizer to achieve a constant slump flow diameter. Moreover, passing ability and viscosity of SCC's enhanced with increasing the amount of ASA in the concrete. The maximum compressive strength was achieved for the SCC having 60% ASA replacement. PMID:22951223

  5. Effect of γ-irradiation on the electrical conductivity of some soda lime silicate glass containing blast furnace slag

    International Nuclear Information System (INIS)

    The effect of electric field strength on conduction in soda lime silicate glass doped with blast furnace slag with different concentration was studied and the value of jump distance was calculated. The structure and the mixed anion effect in the conductivity have been examined by measuring the electrical conductivity of glass samples at temperature ranging between 20 and 250 deg. C. The results showed that the electrical conductivity of the examined glasses are divided into three ranges depending on the temperature range. The first is from room temperature to about 49.5 deg. C, the second is at a temperature range of 60.3-104 deg. C where the glass shows a decrease in its conductivity with the increase in temperature. This was followed by another increase in the electrical conductivity with the increase in temperature. The results also showed that the glass becomes more insulating as the slag content increased. The effect of irradiation was also studied by exposing glass samples to two different irradiation doses. It can be noticed that irradiation causes an increase in the electrical conductivity, especially at high temperature. The results were discussed and correlated according to the molecular structure of the prepared glass

  6. Characteristics and properties of oil-well cements auditioned with blast furnace slag; Cementos petroleros con adicion de escoria de horno alto. Caracteristicas y propiedades

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-07-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. {sup 2}9Si and {sup 2}7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  7. Simultaneous removal of Ni(II), As(III), and Sb(III) from spiked mine effluent with metakaolin and blast-furnace-slag geopolymers.

    Science.gov (United States)

    Luukkonen, Tero; Runtti, Hanna; Niskanen, Mikko; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-01-15

    The mining industry is a major contributor of various toxic metals and metalloids to the aquatic environment. Efficient and economical water treatment methods are therefore of paramount importance. The application of natural or low-cost sorbents has attracted a great deal of interest due to the simplicity of its process and its potential effectiveness. Geopolymers represent an emerging group of sorbents. In this study, blast-furnace-slag and metakaolin geopolymers and their raw materials were tested for simultaneous removal of Ni(II), As(III) and Sb(III) from spiked mine effluent. Blast-furnace-slag geopolymer proved to be the most efficient of the studied materials: the experimental maximum sorption capacities for Ni, As and, Sb were 3.74 mg/g, 0.52 mg/g, and 0.34 mg/g, respectively. Although the capacities were relatively low due to the difficult water matrix, 90-100% removal of Ni, As, and Sb was achieved when the dose of sorbent was increased appropriately. Removal kinetics fitted well with the pseudo-second-order model. Our results indicate that geopolymer technology could offer a simple and effective way to turn blast-furnace slag to an effective sorbent with a specific utilization prospect in the mining industry.

  8. Simultaneous removal of Ni(II), As(III), and Sb(III) from spiked mine effluent with metakaolin and blast-furnace-slag geopolymers.

    Science.gov (United States)

    Luukkonen, Tero; Runtti, Hanna; Niskanen, Mikko; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-01-15

    The mining industry is a major contributor of various toxic metals and metalloids to the aquatic environment. Efficient and economical water treatment methods are therefore of paramount importance. The application of natural or low-cost sorbents has attracted a great deal of interest due to the simplicity of its process and its potential effectiveness. Geopolymers represent an emerging group of sorbents. In this study, blast-furnace-slag and metakaolin geopolymers and their raw materials were tested for simultaneous removal of Ni(II), As(III) and Sb(III) from spiked mine effluent. Blast-furnace-slag geopolymer proved to be the most efficient of the studied materials: the experimental maximum sorption capacities for Ni, As and, Sb were 3.74 mg/g, 0.52 mg/g, and 0.34 mg/g, respectively. Although the capacities were relatively low due to the difficult water matrix, 90-100% removal of Ni, As, and Sb was achieved when the dose of sorbent was increased appropriately. Removal kinetics fitted well with the pseudo-second-order model. Our results indicate that geopolymer technology could offer a simple and effective way to turn blast-furnace slag to an effective sorbent with a specific utilization prospect in the mining industry. PMID:26598283

  9. Plant Growth and Water Purification of Porous Vegetation Concrete Formed of Blast Furnace Slag, Natural Jute Fiber and Styrene Butadiene Latex

    Directory of Open Access Journals (Sweden)

    Hwang-Hee Kim

    2016-04-01

    Full Text Available The purpose of this study is to investigate porous vegetation concrete formed using the industrial by-products blast furnace slag powder and blast furnace slag aggregates. We investigated the void ratio, compressive strength, freeze–thaw resistance, plant growth and water purification properties using concretes containing these by-products, natural jute fiber and latex. The target performance was a compressive strength of ≥12 MPa, a void ratio of ≥25% and a residual compressive strength of ≥80% following 100 freeze–thaw cycles. Using these target performance metrics and test results for plant growth and water purification, an optimal mixing ratio was identified. The study characterized the physical and mechanical properties of the optimal mix, and found that the compressive strength decreased compared with the default mix, but that the void ratio and the freeze–thaw resistance increased. When latex was used, the compressive strength, void ratio and freeze–thaw resistance all improved, satisfying the target performance metrics. Vegetation growth tests showed that plant growth was more active when the blast furnace slag aggregate was used. Furthermore, the use of latex was also found to promote vegetation growth, which is attributed to the latex forming a film coating that suppresses leaching of toxic components from the cement. Water purification tests showed no so significant differences between different mixing ratios; however, a comparison of mixes with and without vegetation indicated improved water purification in terms of the total phosphorus content when vegetation had been allowed to grow.

  10. Repulsion forces of superplasticizers on ground granulated blast furnace slag in alkaline media, from AFM measurements to rheological properties

    Directory of Open Access Journals (Sweden)

    Palacios, M.

    2012-12-01

    Full Text Available The electrostatic and steric repulsion induced by different superplasticizers on ground granulated blast furnace slag in alkaline media have been studied. The superplasticizers were sulfonated naphthalene, sulfonated melamine, vinyl copolymer, and polycarboxylate- based admixtures. With these superplasticizers the slag suspensions had negative zeta potentials, ranging from -3 to -10 mV. For the first time the adsorbed layer thicknesses for superplasticizers on slag using colloidal probe atomic force microscopy has been measured. To model the interparticle force interactions an effective Hamaker constant was computed from dielectric properties measured on a dense slag sample produced by spark plasma sintering. The obtained results conclude that the dispersion mechanism for all the superplasticizers studied in the present work is mainly dominated by the steric repulsion. Results were then used in a yield stress model, YODEL, to predict the yield stress with and without the superplasticizers. Predictions of the yield stress agreed well with experimental results.

    En este trabajo se ha estudiado la repulsión electrostática y estérica inducida por diferentes aditivos superplastificantes en sistemas de escoria de horno alto en medios alcalinos. Se han estudiado aditivos superplastificantes basados en naftaleno, melamina, copolímeros vinílicos y basados en policarboxilato. Estos aditivos inducen en la escoria un potencial zeta negativo, entre -3 y -10 mV. Por primera vez, se ha determinado el grosor de la capa de aditivo adsorbido sobre la escoria mediante microscopía de fuerzas atómicas (AFM. Para modelizar las fuerzas de interacción entre partículas, se ha determinado la constante efectiva de Hamaker de la escoria a partir de las propiedades dieléctricas de una muestra de escoria obtenida mediante sinterización spark plasma sintering. Los resultados obtenidos concluyen que el mecanismo de dispersión de los superplastificantes

  11. Assessment of the hydration constants of post blended blast furnace slag cements

    NARCIS (Netherlands)

    Visser, J.H.M.; Zon, Q.F. van; Beijersbergen van Henegouwen, J.F.; Hacquebord, A.; Zwet, R.G.A. van

    2014-01-01

    The amount of bound water in OPC i slag blends have been measured for three different temperature regimes: from 105 to 950°C, 400 to 600 oC and 600 to 950°C for three different OPCs and one type of slag, at 5 different replacement factor and at four ages. Based on the measured linear relationship be

  12. Properties of Concrete Incorporating Bed Ash from Circulating Fluidized Bed Combustion and Ground Granulates Blast-furnace Slag

    Institute of Scientific and Technical Information of China (English)

    CHENG An; HSU Hui-Mi; CHAO Sao-Jeng

    2011-01-01

    The properties of concrete incorporating circulating fluidized bed combustion (CFBC) bed ash and ground granulates blast-furnace slag (GGBS) were studied. Compressive strength,drying shrinkage, mercury intrusion porosimetry (MIP), scanning electronic microscopy (SEM), and X-ray diffraction (XRD) of concrete samples containing CFBC bed ash and GGBS were used. This work used initial surface absorption test (ISAT) and rapid chloride penetration test (RCPT) on concrete to measure the absorption and the ability of concrete to resist chloride ion characteristics for different concrete samples containing CFBC bed ash and GGBS. Open circuit potential (OCP), direct current polarization resistance were obtained to evaluate rebar corrosion. The CFBC bed ash was X-ray amorphous and consist of SiO2, A12O3 and CaO compounds. As the replacement of CFBC for sand increases, the rate of initial surface absorption (ISA) increases but compressive strength decreases.When the content of CFBC bed ash replacement for sand maintains constant, the replacement of GGBS for cement increases, compressive strength increases but the rate of ISA decreases. Chloride and corrosion resistance of rebar significantly improve by utilizing a proper amount of CFBC bed ash and GGBS in concrete.

  13. Shrinkage and Cracking Sensitivity of Cement Mortar Containing Fly Ash, Granulated Blast-furnace Slag and Silica Fume

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A laboratory study was undertaken to investigate drying shrinkage and cracking sensitivity subjected to restrained shrinkage of mortar containing fly ash (FA), granulated blast-furnace slag (GBFS) and silica fume (SF). Six mortar mixtures including control Portland cement (PC) and FA,GBFS and SF mortar mixtures were prepared. FA replaced the cement on mass basis at the replacement ratios of 20% and 35%, GBFS replaced the cement at the replacement ratios of 40%, SF replaced the cement at the replacement ratios of 8% and the blended mixtures with 20% FA, 20% GBFS and 8% SF. Water-cementitious materials ratio and sand-cementitious materials ratio were 0.4 and 2.0 for all mixtures, respectively. The mixtures were cured at 65% relative humidity and 20℃. The drying shrinkage value, initial cracking time and cracking width of the mortar samples were measured. The results show that all the mortar mixture containing FA exhibited the decrease of drying shrinkage.Moreover, initial cracking time was markedly delayed, and the crack width of the initial crack was reduced. However, the incorporations of various ratios of GBFS and SF led to an increase of drying shrinkage, initial cracking time and cracking width as compared to control mixture.

  14. Preparation of a new sorbent with hydrated lime and blast furnace slag for phosphorus removal from aqueous solution.

    Science.gov (United States)

    Gong, Guozhuo; Ye, Shufeng; Tian, Yajun; Wang, Qi; Ni, Jiandi; Chen, Yunfa

    2009-07-30

    The removal of dissolvable inorganic phosphate (H(2)PO(4)(-)) by sorbents prepared from hydrated lime (HL) and blast furnace slag (BFS) was fundamentally studied by an orthogonal experiment design. Based on statistic analysis, it is revealed that the weight ratio of BFS/HL is the most significant variable, and an optimized preparation condition is figured out. With the increase of HL content, the adsorption capacity increases, suggesting that the HL plays the important role in the removal process in the gross. However, in the lower HL content, it is interesting that the adsorption capacity of as-prepared sorbents exceed the sum of the capacities of the same ratio of BFS and HL. The further analysis indicate the excess capacities linearly depend on the specific surface area of sorbents, suggesting that the removal of H(2)PO(4)(-) is closely related with the microstructure of sorbents in the lower HL content, according to the characterization with SEM, XRD and pore analysis. Additionally, an adsorption model and kinetic are discussed in this paper. PMID:19124194

  15. Advances in near-neutral salts activation of blast furnace slags

    OpenAIRE

    Bernal Lopez, S.

    2016-01-01

    The utilisation of near-neutral salts as activators to produce alkali-activated slag cements offers several technical advantages, including reduced alkalinity of the binders, minimising the risk associated with handling of highly alkaline materials, and better workability of the fresh paste compared to that of sodium silicate-activated slag cements. Despite these evident advantages, the delayed setting and slow early-age mechanical strength development of these cements have limited their adop...

  16. Investigation on the Potentials of Cupola Furnace Slag in Concrete

    OpenAIRE

    Stephen Adeyemi Alabi; Joseph O. Afolayan

    2013-01-01

    The compressive strength of the concrete designed using blast cupola furnace slag and granulated cupola slag as a coarse aggregate and partial replacement for cement was investigated. A series of experimental studies were conducted involve concrete production in two stages. The first stage comprised of normal aggregate concrete (NAC) produced with normal aggregates and 100% ordinary Portland cement (OPC). Meanwhile, the second stage involved production of concrete comprising of cupola furnace...

  17. Investigation on the Potentials of Cupola Furnace Slag in Concrete

    Directory of Open Access Journals (Sweden)

    Stephen Adeyemi Alabi

    2013-12-01

    Full Text Available The compressive strength of the concrete designed using blast cupola furnace slag and granulated cupola slag as a coarse aggregate and partial replacement for cement was investigated. A series of experimental studies were conducted involve concrete production in two stages. The first stage comprised of normal aggregate concrete (NAC produced with normal aggregates and 100% ordinary Portland cement (OPC. Meanwhile, the second stage involved production of concrete comprising of cupola furnace slag an aggregates with 100% ordinary Portland cement (OPC and subsequently with 2%, 4%, 6%, 8% and 10% cementitious replacement with granulated cupola furnace slag that had been grounded and milled to less than 75 µm diameter. The outcomes of compressive strength test conducted on the slag aggregate concrete (SAC with and without granulated slag cementitious replacement were satisfactory compared to normal aggregate concretes (NAC.

  18. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder.

    Science.gov (United States)

    Zhong, Shiyun; Ni, Kun; Li, Jinmei

    2012-07-01

    A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO(4)(2-) from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO(4)(2-) releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO(4)(2-) from the mortar with 20% FGD gypsum is 9200 mg·m(-2), which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum.

  19. Rheology and zeta potential of cement pastes containing calcined silt and ground granulated blast-furnace slag

    Directory of Open Access Journals (Sweden)

    Safi, B.

    2011-09-01

    Full Text Available This study aimed to analyse the re-use of dam silt as a supplementary binder for self-compacting concrete (SCC. When burnt, silt becomes more reactive because the kaolin it contains is converted into metakaolin. Portland cement, calcined or burnt silt and ground granulated blast furnace slag were used in this research. Cement pastes were prepared with blends containing two or three of these materials. The replacement ratio for burnt silt in both cases was 10 % and 20 % by cement weight and the ratio for the slag was a constant 30 % by weight of the blend. Rheological and zeta potential tests were conducted to evaluate paste electrokinetics and rheological behaviour. The findings showed that burnt silt is apt for use as an addition to cement for SCC manufacture.

    En el presente trabajo se ha analizado la posibilidad de utilizar los lodos procedentes de embalses como adición en la fabricación del hormigón autocompactante (HAC. Con la calcinación, estos materiales se vuelven más reactivos debido a la transformación en metacaolín, del caolín que forma parte de su composición. Las materias primas empleadas en esta investigación son: cemento Pórtland, lodos de embalse calcinados y escorias granuladas de horno alto. Se prepararon pastas de cemento con mezclas que contenían dos o tres de estos materiales. El porcentaje de reemplazo de los lodos calcinados osciló entre el 10 y el 20 % en peso del cemento, mientras que el de la escoria fue del 30 % en peso de la mezcla. Se llevaron a cabo ensayos reológicos y de potencial zeta para evaluar el comportamiento electrocinético y reológico de las distintas pastas. De acuerdo con los resultados obtenidos, una vez calcinados, los lodos de embalse son aprovechables como adición al cemento con destino a la preparación de HAC.

  20. Self-Sensing Properties of Alkali Activated Blast Furnace Slag (BFS Composites Reinforced with Carbon Fibers

    Directory of Open Access Journals (Sweden)

    Pedro Garcés

    2013-10-01

    Full Text Available In recent years, several researchers have shown the good performance of alkali activated slag cement and concretes. Besides their good mechanical properties and durability, this type of cement is a good alternative to Portland cements if sustainability is considered. Moreover, multifunctional cement composites have been developed in the last decades for their functional applications (self-sensing, EMI shielding, self-heating, etc.. In this study, the strain and damage sensing possible application of carbon fiber reinforced alkali activated slag pastes has been evaluated. Cement pastes with 0, 0.29 and 0.58 vol % carbon fiber addition were prepared. Both carbon fiber dosages showed sensing properties. For strain sensing, function gage factors of up to 661 were calculated for compressive cycles. Furthermore, all composites with carbon fibers suffered a sudden increase in their resistivity when internal damages began, prior to any external signal of damage. Hence, this material may be suitable as strain or damage sensor.

  1. Characterisation of Ba(OH)(2)-Na2SO4-blast furnace slag cement-like composites for the immobilisation of sulfate bearing nuclear wastes

    OpenAIRE

    Mobasher, N.; Bernal, S. A.; Hussain, O.H.; Apperley, D.C.; Kinoshita, H.; Provis, J.L.

    2014-01-01

    Soluble sulfate ions in nuclear waste can have detrimental effects on cementitious wasteforms and disposal facilities based on Portland cement. As an alternative, Ba(OH)2–Na2SO4–blast furnace slag composites are studied for immobilisation of sulfate-bearing nuclear wastes. Calcium aluminosilicate hydrate (C–A–S–H) with some barium substitution is the main binder phase, with barium also present in the low solubility salts BaSO4 and BaCO3, along with Ba-substituted calcium sulfoaluminate hydrat...

  2. Self-Sensing Properties of Alkali Activated Blast Furnace Slag (BFS) Composites Reinforced with Carbon Fibers

    OpenAIRE

    Pedro Garcés; Emilio Zornoza; Oscar Galao; Josep Lluís Vilaplana; Francisco Javier Baeza

    2013-01-01

    In recent years, several researchers have shown the good performance of alkali activated slag cement and concretes. Besides their good mechanical properties and durability, this type of cement is a good alternative to Portland cements if sustainability is considered. Moreover, multifunctional cement composites have been developed in the last decades for their functional applications (self-sensing, EMI shielding, self-heating, etc.). In this study, the strain and damage sensing possible applic...

  3. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag

    Directory of Open Access Journals (Sweden)

    Xiao Zhao

    2015-01-01

    Full Text Available Foamed mortar with a density of 1300 kg/m3 was prepared. In the initial laboratory trials, water-to-cement (w/c ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM and slag-foamed mortar (SFM, 50% cement was replaced by slag weight. Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

  4. Transition of Blast Furnace Slag from Silicates-Based to Aluminates-Based: Viscosity

    Science.gov (United States)

    Yan, Zhiming; Lv, Xuewei; Liang, Dong; Zhang, Jie; Bai, Chenguang

    2016-05-01

    The effect of Al2O3 and the Al2O3/SiO2(A/S) ratio on the viscosity of the CaO-SiO2-Al2O3-MgO-TiO2 slag system was studied in the present work. At a fixed CaO/SiO2(C/S) ratio of 1.20, 9 mass pct MgO, and 1 mass pct TiO2, the viscosity increases with an increase in Al2O3 content at a range of 16 to 24 mass pct due to the polymerization of the aluminosilicate structures, while it decreases when the Al2O3 is higher than 24 mass pct, which means that Al2O3 acts as a network modifier at higher content. Increasing A/S from 0.47 to 0.92 causes a slight decrease in viscosity of the slags and has an opposite effect when A/S is more than 0.92. The free running temperature increases with the Al2O3 content and appears to show a peak at an A/S ratio of 0.92. The change of the apparent activation energy is in accordance with the change of viscosity. When Al2O3 content is more than 24 mass pct with low SiO2, CaO content ranges from 35 to 45 mass pct, and the slag transform from silicates-based to aluminates-based can still get a good operation region. Four different viscosity models were employed to predict the viscosity and RIBOUD's model was found to be the best in predicting the viscosity by comparing the estimated viscosity with the measured viscosity.

  5. Two-stage high temperature sludge gasification using the waste heat from hot blast furnace slags.

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-12-01

    Nowadays, disposal of sewage sludge from wastewater treatment plants and recovery of waste heat from steel industry, become two important environmental issues and to integrate these two problems, a two-stage high temperature sludge gasification approach was investigated using the waste heat in hot slags herein. The whole process was divided into two stages, i.e., the low temperature sludge pyrolysis at ⩽ 900°C in argon agent and the high temperature char gasification at ⩾ 900°C in CO2 agent, during which the heat required was supplied by hot slags in different temperature ranges. Both the thermodynamic and kinetic mechanisms were identified and it was indicated that an Avrami-Erofeev model could best interpret the stage of char gasification. Furthermore, a schematic concept of this strategy was portrayed, based on which the potential CO yield and CO2 emission reduction achieved in China could be ∼1.92∗10(9)m(3) and 1.93∗10(6)t, respectively. PMID:26409106

  6. Rice husk ash as a source of silica in alkali-activated fly ash and granulated blast furnace slag systems

    Directory of Open Access Journals (Sweden)

    Mejía, J. M.

    2013-09-01

    Full Text Available This study assesses the viability of using an agro-industrial by-product, rice husk ash (RHA from a Colombian rice company’s combustion facility, as a total replacement for the commercial sodium silicate ordinarily used in alkaliactivated binders. Fly ash (FA, granulated blast furnace slag (GBFS and binary 50FA:50GBFS blended pastes were activated with a mix of sodium hydroxide and either sodium silicate or one of two types of RHA. The pastes were characterised for strength, mineralogy and microstructure. The findings showed that the agro-industrial by-product can be used to yield alkali-activated materials with 7-day mechanical strengths on the order of 42 MPa. The study confirmed that both amorphous silica and part of the crystalline silica present in RHA participate in the alkaline activation process, providing the alkalinity is suitably adjusted.Este estudio evalúa la viabilidad de utilizar un subproducto agroindustrial, la ceniza de cascarilla de arroz (RHA proveniente de un equipo combustor de una empresa Arrocera en Colombia, como reemplazo total de la sílice aportada por el silicato de sodio comercial en sistemas cementicios activados alcalinamente. Se prepararon pastas de ceniza volante (FA, de escoria de alto horno (GBFS y un sistema binario 50FA:50GBFS, que fueron activadas por una mezcla de silicato de sodio e hidróxido de sodio, y por dos tipos de RHA. Las mezclas se caracterizaron mecánica, mineralógica y microestructuralmente. Los resultados demuestran que es posible obtener materiales activados alcalinamente con resistencias mecánicas del orden de 42 MPa, a 7 días de curado, utilizando el subproducto agroindustrial. Este estudio corrobora que tanto la sílice amorfa como parte de la sílice cristalina presente en RHA tienen la posibilidad de participar en el proceso de activación alcalina, siempre y cuando las condiciones de alcalinidad estén adecuadamente ajustadas.

  7. Variations in phosphorus speciation in Pilot scale subsurface flow wetlands constructed with blast furnace slag and gravel

    Energy Technology Data Exchange (ETDEWEB)

    Shan, Baoqing; Hu, Chunming; Tang, Wenzhong; Cheng, Yajing [Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences, Beijing (China)

    2009-10-15

    Variations in phosphorus (P) speciation were compared for two types of pilot scale wetlands: a blast furnace slag-based constructed wetland (SCW), and a gravel-based constructed wetland (GCW). Synthetic secondary effluent was used as the influent of the wetlands, which contained 1.1 mg/L P with more than 95% present as soluble reactive P (SRP). However, dissolved organic phosphorus (DOP) and particulate phosphorus (PP) emerged in the water along both wetlands. The levels of these three P species varied between the two wetlands. The GCW was more efficient than SCW at removing SRP, but showed a different trend. SRP decreased continually in the SCW, while it increased at the end of the GCW due to biological release. DOP was constant in SCW and GCW, and the mean value was 0.023 and 0.020 mg/L, respectively. The mean values of PP in the GCW ranged between 0.093 and 0.216 mg/L; much higher than the 0.05 {+-} 0.01 mg/L measured in the SCW. Sequential extractions showed that iron bound PP (Fe-PP), aluminum bound PP (Al-PP), organic PP (Org-PP) and occluded PP (Oc-PP) were the major components of PP at most locations of the GCW. Fe-PP decreased from 0.53 to 0.14 mg/L in the upper layer, with DO steady at about 0.15 mg/L at the bottom. Oc-PP increased at each layer. Al-PP and Org-PP were steady in the first 140 cm of the GCW, but decreased sharply at the end. Considering the variation of SRP, DOP and PP fractionations, it can be seen that PP exchanged intensively with SRP in the GCW, and might act as an intermediate in the P removal process. Part of the SRP was first transformed into PP, and then absorbed by substrates or deposited in the wetlands. P removal was mainly via Ca precipitation in the SCW, but involved multiple mechanisms in the GCW, such as precipitation, adsorption and biological interactions. The multiple P removal mechanisms might be the reason for the low proportion of SRP, and the better P removal efficiency observed in the GCW. (Abstract Copyright [2009

  8. The Environmental Impact and Cost Analysis of Concrete Mixing Blast Furnace Slag Containing Titanium Gypsum and Sludge in South Korea

    Directory of Open Access Journals (Sweden)

    Tae Hyoung Kim

    2016-05-01

    Full Text Available This study assessed the environmental effects and cost of the Industrial Waste addictive Blast Furnace Slag (W-BFS using Life Cycle Assessment (LCA and compared it to general BFS. The environmental impacts of W-BFS were as follows: 1.12 × 10−1 kg-CO2 eq/kg, 3.18 × 10−5 kg-Ethylene eq/kg, 4.79 × 10−4 kg-SO2 eq/kg, 7.15 × 10−4 kg-PO43− eq/kg, 7.15 × 10−4 kg-CFC11 eq/kg and 3.94 × 10−3 kg-Antimony eq/kg. Among the environmental impact category, GWP and AP were 9.28 × 10−2 kg-CO2 eq/kg and 3.33 × 10−4 kg-SO2 eq/kg at a raw material stage, accounting for 80% and 70% of total environmental impact respectively. In EP, POCP and ADP, in addition, raw material stage accounted for a great portion in total environmental impact because of “W” among input materials. In ODP, however, compared to the environmental impact of raw materials, oil, which was used in transporting BFS to the W-BFS manufacturing factory, was more influential. In terms of GWP, POCP and ODP, W-BFS was higher than general BFS. In terms of AP, EP and ADP, in contrast, the former was lower than the latter. In terms of cost, W-BFS (41.7 US$/ton was lower than general BFS by about 17% because of the use of waste additives comprised of industrial wastes instead of natural gypsum ,which has been commonly used in general BFS. In terms of GWP and POCP, the W-BFS mixed (30% concrete was lower than plain concrete by 25%. In terms of AP and EP, the former was lower than the latter by 30%. In terms of ADP, furthermore, W-BFS mixed (30% concrete was lower than plain concrete by 11%. In aggregate-related ODP, however, almost no change was found. In terms of cost, when W-BFS was added by 10% and 30%, it was able to reduce cost by 3% and 7% respectively, compared to plain concrete. Compared to BFS-mixed concrete as well, cost could be saved by 1% additionally because W-BFS (US$41.7/ton is lower than common cement (US$100.3/ton by about 60% in terms of production costs.

  9. Influence of the activator concentration on the kinetics of the alkaline activation process of a blast furnace slag

    Directory of Open Access Journals (Sweden)

    Fernández-Jiménez, A.

    1997-06-01

    Full Text Available The influence of activator solution concentration on hydration kinetics of an alkaline activated blast furnace slag has been studied. The alkaline activator used was a mix of waterglass (Na2SiO3∙nH2O and NaOH solution (of variable concentration. Final activator concentrations were 3,4 and 5 % Na2O wt. with respect to the slag total weight. Degree of reaction (α was determined from hydration heat values obtained through isothermal conduction calorimetry. From the results obtained it is deduced that a treshold value of 4 % Na2O wt. exists. For those concentrations and at test temperatures (except for 25ºC and 3 % Na2O wt., the mechanism controlling hydration reaction for a values higher than 0.5, is a diffusion process. This process is described by .Jander equation [D3=(1-(1-α1/32=(k/r2t=0,0426(t/t0,5]. The activation energy obtained for that process is of approximately 50-58 Kj/mol.

    Se ha estudiado la influencia de la concentración de la disolución activante en la cinética de hidratación de una escoria granulada de alto horno, activada alcalinamente a distintas temperaturas. El activador alcalino utilizado fue una mezcla de water glass (Na2SiO3∙nH2O con una disolución de NaOH (de concentración variable. Las concentraciones finales del activador alcalino fueron: 3, 4 y 5 % en peso de Na2O respecto a la masa total de escoria. El grado de reacción (α se determinó a partir de valores de calor de hidratación obtenidos por calorimetría de conducción isotérmica. De los resultados obtenidos se deduce que existe un valor umbral de concentraciones en torno al 4 % en peso de Na2O. También para dichas concentraciones y a las temperaturas de ensayo (excepto a 25ºC con un 3 % en peso de Na2O, el mecanismo que controla la reacción de hidrataci

  10. Phase Equilibrium Studies of CaO-SiO2-MgO-Al2O3 System with Binary Basicity of 1.5 Related to Blast Furnace Slag

    Science.gov (United States)

    Kou, Mingyin; Wu, Shengli; Ma, Xiaodong; Wang, Laixin; Chen, Mao; Cai, Qingwu; Zhao, Baojun

    2016-04-01

    Slags play an important role in blast furnace operation, and their compositions are based on the CaO-SiO2-MgO-Al2O3 quaternary system in many steel companies. The binary basicity (CaO/SiO2 weight ratio) of blast furnace slags, especially primary slag and bosh slag, can be as high as 1.5 or higher. Phase equilibria and liquidus temperatures in the CaO-SiO2-MgO-Al2O3 system with binary basicity of 1.50 are experimentally determined for temperatures in the range 1723 K to 1823 K (1450 °C to 1550 °C). High temperature equilibration, quenching, and electron probe X-ray microanalysis techniques have been used in the present study. The isotherms are obtained in the primary phase fields of Ca2SiO4, melilite, spinel, periclase, and merwinite related to blast furnace slags. Effects of Al2O3, MgO, and binary basicity on liquidus temperatures have been discussed. In addition, extensive solid solutions have been measured for different primary phases and will be used for development and optimization of the thermodynamic database.

  11. Effects of additives on the phase transformation, occurrence state, and the interface of the Ti component in Ti-bearing blast furnace slag

    Science.gov (United States)

    Zhang, Li; Zhang, Wu; Zhang, Ju-hua; Li, Guang-qiang

    2016-09-01

    The influences of additives on the phase transformation, occurrence state, and the interface of the Ti component in Ti-bearing blast furnace slag were investigated. After oxidation, most of the Ti component in the slag was enriched into the perovskite phase, which served as the Ti-rich phase during the crystallization process. The phase transformation, occurrence state, and the interface of the Ti component were observed to be affected by the addition of different types of agents. During the oxidation process, titanaugite and Ti-rich diopside phases gradually transformed into non-Ti phases (anorthite: CaMgSi2O6 and CaAl2Si2O8) in the form of dendrites or columns, which were observed to be distributed at the surface of the perovskite phase. Several more cracks appeared along the grain boundaries of the perovskite phase after the addition of P2O5, facilitating the liberation of the perovskite phase. Composite additives combining both an acid and a base, such as CaO + CaF2 or P2O5 + CaF2, were used. We observed that the disadvantages of using single additives were successfully overcome.

  12. Information modeling system for blast furnace control

    Science.gov (United States)

    Spirin, N. A.; Gileva, L. Y.; Lavrov, V. V.

    2016-09-01

    Modern Iron & Steel Works as a rule are equipped with powerful distributed control systems (DCS) and databases. Implementation of DSC system solves the problem of storage, control, protection, entry, editing and retrieving of information as well as generation of required reporting data. The most advanced and promising approach is to use decision support information technologies based on a complex of mathematical models. The model decision support system for control of blast furnace smelting is designed and operated. The basis of the model system is a complex of mathematical models created using the principle of natural mathematical modeling. This principle provides for construction of mathematical models of two levels. The first level model is a basic state model which makes it possible to assess the vector of system parameters using field data and blast furnace operation results. It is also used to calculate the adjustment (adaptation) coefficients of the predictive block of the system. The second-level model is a predictive model designed to assess the design parameters of the blast furnace process when there are changes in melting conditions relative to its current state. Tasks for which software is developed are described. Characteristics of the main subsystems of the blast furnace process as an object of modeling and control - thermal state of the furnace, blast, gas dynamic and slag conditions of blast furnace smelting - are presented.

  13. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    Science.gov (United States)

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented. PMID:19423603

  14. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    Science.gov (United States)

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented.

  15. Upgrading V2O5-WO3/TiO2 deNOx Catalyst with TiO2-SiO2 Support Prepared from Ti-Bearing Blast Furnace Slag

    OpenAIRE

    Tuyetsuong Tran; Jian Yu; Lina Gan; Feng Guo; Dinhtuan Phan; Guangwen Xu

    2016-01-01

    The study is devoted to developing a rather high-efficiency NH3-SCR (selective catalytic reduction) catalyst for NOx removal using TiO2-SiO2 support made from blast furnace slag. Through adjusting hydrolytic pH value of TiOSO4 solution obtained from acidolysis of slag with 70 wt. % H2SO4, a series of TiO2-SiO2 mixed oxides was prepared to have different mass ratios of TiO2 to SiO2. The supports are further impregnated with V2O5 and WO3 to make the SCR catalysts for NOx removal. Characterizing...

  16. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    International Nuclear Information System (INIS)

    Authors have been studying the absorption of CO2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60%.

  17. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    Science.gov (United States)

    Yokoyama, S.; Arisawa, R.; Hisyamudin, M. N. N.; Murakami, K.; Maegawa, A.; Izaki, M.

    2012-03-01

    Authors have been studying the absorption of CO2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60 %.

  18. 高炉冲渣余热回收的试验研究与利用分析%Experimental Investigation of Waste Heat Recovery of Blast Furnace Slag Water and Utilization

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

    The current situation and problems in waste heat utilization of blast furnace slag water are overviewed. In terms of the characteristics of waste heat of the blast furnace slag water, a detailed determination and theoretical analysis and calculation of energy has been made. The small scale tests have been conducted. The comparison of the theoretical calculation and test results indicates that the waste heat recovery of the slag water is feasi-ble. The first-hand test data lay the foundation for the waste heat recovery of the slag water and recovery of low quality steam in later stage.%  概述了目前高炉冲渣水余热利用的现状和存在的问题。根据高炉冲渣水余热的特点,进行了详细的能源诊断和理论分析计算,并进行了小规模的试验研究。通过理论计算和试验研究的对比,验证了高炉冲渣余热回收的可行性,获得了第一手的试验数据,为后期高炉冲渣余热回收和低品质蒸汽的回收奠定了基础。

  19. EVALUATION OF THE THIXOTROPY OF OIL-WELL CEMENTS USED FOR CEMENTING LOST CIRCULATION ZONES: EFFECT OF PLASTER AND BLAST FURNACE SLAG

    Directory of Open Access Journals (Sweden)

    T. Bouziani

    2015-08-01

    Full Text Available Cementing of oil and gas wells can be a very delicate operation. Among the concerns of service companies, during this operation are the nature and conditions of the formations in well. This is the case of cementing operations in southern Algeria, specifically on the fields of In-Amen, where the formations in lost zones are naturally weak and highly permeable. In these areas, drilling fluids (muds and cements pumped will be, completely or partially lost, what we call "lost circulation". Thixotropic cements are useful to overcome lost circulation problems. They are characterized by a special rheological behavior, allowing it to plug lost zones when they are pumped.Our work aims to assess the thixotropy of cements perapred with two types of cement (class G Asland cement and CEM I 42.5 portland cement with the plaster, using a viscometer with coaxial cylinder (couette type. Moreover, the effect of blast furnace slag (LHF on the properties and thixotropic mixtures prepared was also studied. The results show that portland cement (available locally can produce mixes with higher and more stable thixotropy than the class G cement (from importation, which is a practical and economical for cementing job operations in wells with loss zones. The results also show that the effect of LHF is positive, since in addition to his contribution to long term performances, especially the durability of hardened concrete, it improves the thixotropy of cement made of plaster.

  20. Influence of aluminium nitride as a foaming agent on the preparation of foam glass-ceramics from high-titanium blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    Huan Shi; Ke-qin Feng; Hai-bo Wang; Chang-hong Chen; Hong-ling Zhou

    2016-01-01

    To effectively reuse high-titanium blast furnace slag (TS), foam glass-ceramics were successfully prepared by powder sintering at 1000°C. TS and waste glass were used as the main raw materials, aluminium nitride (AlN) as the foaming agent, and borax as the fluxing agent. The influence of the amount of AlN added (1wt%-5wt%) on the crystalline phases, microstructure, and properties of the produced foam glass-ceramics was studied. The results showed that the main crystal phases were perovskite, diopside, and augite. With increasing AlN content, a transformation from diopside to augite occurred and the crystallinity of the pyroxene phases slightly decreased. Initially, the aver-age pore size and porosity of the foam glass-ceramics increased and subsequently decreased; similarly, their bulk density and compressive strength decreased and subsequently increased. The optimal properties were obtained when the foam glass-ceramics were prepared by adding 4wt% AlN.

  1. The enhancement effect of pre-reduction using zero-valent iron on the solidification of chromite ore processing residue by blast furnace slag and calcium hydroxide.

    Science.gov (United States)

    Li, Jinchunzi; Chen, Zhonglin; Shen, Jimin; Wang, Binyuan; Fan, Leitao

    2015-09-01

    A bench scale study was performed to assess the effectiveness of the solidification of chromite ore processing residue (COPR) by blast furnace slag and calcium hydroxide, and investigate the enhancement effect of pre-reduction using zero-valent iron (ZVI) on the solidification treatment. The degree of Cr immobilization was evaluated using the Toxicity Characteristic Leaching Procedure (TCLP) as well as the solid waste-extraction procedure for leaching toxicity-sulfuric acid & nitric acid method (Chinese standard HJ/T299-2007). Strength tests and semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The experimental results showed that the performance of pre-reduction/solidification (S/S) was superior to that of solidification alone. After pre-reduction, all of the S/S treated COPR samples met the TCLP limit for total Cr (5 mg L(-1)), whereas the samples with a COPR content below 40% met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg L(-1)). At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels. PMID:25929874

  2. Influence of aluminium nitride as a foaming agent on the preparation of foam glass-ceramics from high-titanium blast furnace slag

    Science.gov (United States)

    Shi, Huan; Feng, Ke-qin; Wang, Hai-bo; Chen, Chang-hong; Zhou, Hong-ling

    2016-05-01

    To effectively reuse high-titanium blast furnace slag (TS), foam glass-ceramics were successfully prepared by powder sintering at 1000°C. TS and waste glass were used as the main raw materials, aluminium nitride (AlN) as the foaming agent, and borax as the fluxing agent. The influence of the amount of AlN added (1wt%-5wt%) on the crystalline phases, microstructure, and properties of the produced foam glass-ceramics was studied. The results showed that the main crystal phases were perovskite, diopside, and augite. With increasing AlN content, a transformation from diopside to augite occurred and the crystallinity of the pyroxene phases slightly decreased. Initially, the average pore size and porosity of the foam glass-ceramics increased and subsequently decreased; similarly, their bulk density and compressive strength decreased and subsequently increased. The optimal properties were obtained when the foam glass-ceramics were prepared by adding 4wt% AlN.

  3. Characterisation of Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag cement-like composites for the immobilisation of sulfate bearing nuclear wastes

    Energy Technology Data Exchange (ETDEWEB)

    Mobasher, Neda; Bernal, Susan A.; Hussain, Oday H. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom); Apperley, David C. [Solid-State NMR Group, Department of Chemistry, Durham University, Durham DH1 3LE (United Kingdom); Kinoshita, Hajime [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom); Provis, John L., E-mail: j.provis@sheffield.ac.uk [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom)

    2014-12-15

    Soluble sulfate ions in nuclear waste can have detrimental effects on cementitious wasteforms and disposal facilities based on Portland cement. As an alternative, Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composites are studied for immobilisation of sulfate-bearing nuclear wastes. Calcium aluminosilicate hydrate (C–A–S–H) with some barium substitution is the main binder phase, with barium also present in the low solubility salts BaSO{sub 4} and BaCO{sub 3}, along with Ba-substituted calcium sulfoaluminate hydrates, and a hydrotalcite-type layered double hydroxide. This reaction product assemblage indicates that Ba(OH){sub 2} and Na{sub 2}SO{sub 4} act as alkaline activators and control the reaction of the slag in addition to forming insoluble BaSO{sub 4}, and this restricts sulfate availability for further reaction as long as sufficient Ba(OH){sub 2} is added. An increased content of Ba(OH){sub 2} promotes a higher degree of reaction, and the formation of a highly cross-linked C–A–S–H gel. These Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composite binders could be effective in the immobilisation of sulfate-bearing nuclear wastes.

  4. 高炉熔渣余热回收技术发展过程及趋势%Development Process and Trend of the Waste Heat Recovery Technique of the Molten Blast Furnace Slag

    Institute of Scientific and Technical Information of China (English)

    齐渊洪; 干磊; 王海风; 张春霞; 严定鎏

    2012-01-01

    The development process and characteristic of the blast furnace slag waste heat recovery technique were analyzed from the end of nineteen seventies.The low exergy efficiency is the main limiting factor of commercial operation.The development trend of the blast furnace slag waste heat recovery technique is to improve the recovery efficiency,to optimize the utilization of waste heat and to develop the high value-added slag products.%系统分析了从20世纪70年代末以来高炉熔渣余热回收技术的发展历程及各个时期的特点,通过分析可知,目前高炉熔渣余热回收的效率很低,限制了其商业化运行。提高余热回收效率,优化余热利用方式,开发高附加值的炉渣副产品已成为熔渣余热回收技术发展的趋势。

  5. 高炉矿渣基充填胶凝材料的制备与应用%Preparation and Application Performance of Cementation Material Based on Blast Furnace Slag

    Institute of Scientific and Technical Information of China (English)

    赵鹏凯; 赵亮; 景娇燕

    2013-01-01

    以高炉矿渣为主要原料,用石灰作激活剂,硬石膏、氯化钙作早强剂,通过试验制备一种高炉矿渣基胶凝材料。以铁尾矿、粉煤灰和河砂为骨料,用所制备的胶凝材料和普硅水泥作胶结料进行不同浓度砂浆的应用性能试验。试验表明:相同条件下,试验制备的高炉矿渣基胶凝材料能完全代替水泥用于矿山生产,并具有生产成本低,节能降耗的优点。%In this paper, one new cementation material has been prepared using the blast-furnace slag (BFS) as the main material, lime as activator, anhydrite and calcium chloride as early strength agent, and iron tailings, fly ash and sand as aggregate. The application performance of new material and ordinary Portland cement has been compared using them as binder in mortars with different concentration. The result showed that under the same conditions, the prepared blast-furnace slag cementation material can completely replace cement in mine backfilling, and has the advantages of low cost, saving energy and reducing consumption.

  6. Influence of Dosage of Blast-furnace Slag on Microstructure of Cement-based Materials%磨细矿渣掺量对水泥基复合材料微结构的影响

    Institute of Scientific and Technical Information of China (English)

    刘杰

    2013-01-01

    To determine the influence of blast-furnace slag on microstructure of cement-based materials and its the reasonable dosage, the harden hydrated cement with 10% -70% slag replacement at a fixed water to binder ratio of 0.48 was measured its porosity, pore size distribution, content of calcium hydroxide and non-e-vaporable water and the reaction degree of slag by using mercury intrusion porosimetry, backscattered electron microscopy, X-ray diffraction, thermogravimetry analysis-Differential Scanning Calorimetry and Chemical analysis methods. The results show that pore structure can be improved by adding slag even at high incorporating proportion. Comparatively speaking, the porosity of harden slag-cement paste is smallest under the conditions of the slag content in the range of 30% to 50 %. In addition, according to the non-evaporated water curve trend and the reaction degree of the slag, an optimum content can be obtained, that is the non-evaporated water content and the highest reaction degree of slag, when the slag is replaced with 30 per cement content.%利用压汞、背散射电镜、X射线衍射(XRD)和综合热分析以及化学测试手段系统研究了水胶比为0.48、矿渣掺量为10%~70%的硬化浆体中孔隙率、孔径分布、CH(OH)2(称简CH)含量、非蒸发水量和矿渣反应程度,以确定矿渣掺量对水泥基材料微结构的影响以及最佳掺量.结果表明:矿渣在大掺量情况下也能够改善浆体孔结构分布,相比较而言,矿渣掺量在30%~50%之间时浆体的孔隙率最小;非蒸发水曲线的变化趋势以及矿渣自身反应程度说明,在其掺量30%左右时,存在一个最佳掺量使非蒸发水含量和反应程度最高.

  7. Thermodynamic modeling of lead blast furnace

    Institute of Scientific and Technical Information of China (English)

    TAN Peng-fu

    2005-01-01

    A thermodynamic model was developed to predict the distribution behavior of Cu,Fe,S,O,Pb,Zn,As,and the heat balance in a lead blast furnace.The modeling results are validated by the plant data of a lead smelter in Kazakhstan.The model can be used to predict any set of controllable process parameters such as feed composition,smelting temperature,degree of oxygen enrichment and volume of oxygen-enriched air.The effects of the blast air,industrial oxygen,and coke charge on the distribution of Cu,Fe,S,O,Pb,Zn,As,the heat balance,and the lead loss in slag,were presented and discussed.

  8. Development and Application of Al2O3 - Si3N4 Refractories Used in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Xianming; LI Yong; KANG Huarong; DONG Shengying; XUE Wendong; SONG Wen

    2008-01-01

    Newly developed Al2O3-Si3N4 composite refracto-ries used for blast furnace is introduced in this work.Al2O3-Si3N4 composite refractories attacked by alkali vapor and blast Jhrnace slag was investigated. High per-formance Al2O3 -Si3N4 composite refractories was pro-duced and used at both 2 560 m3 blast furnaces of Tan-gsteel and No. 5 blast furnace of Shaosteel.

  9. Valorization of electric arc furnace primary steelmaking slags for cement applications.

    Science.gov (United States)

    Kim, Hyung-Seok; Kim, Kee-Seok; Jung, Sung Suk; Hwang, Jin Ill; Choi, Jae-Seok; Sohn, Il

    2015-07-01

    To produce supplementary cementitious materials from electric arc furnace (EAF) slags, FeO was reduced using a two-stage reduction process that included an Al-dross reduction reaction followed by direct carbon reduction. A decrease in FeO was observed on tapping after the first-stage reduction, and further reduction with a stirred carbon rod in the second-stage reduction resulted in final FeO content below 5wt%, which is compatible with cement clinker applications. The reduced electric arc furnace slags (REAFS) mixed with cement at a unit ratio exhibited physical properties comparable to those of commercialized ground granulated blast furnace slags (GGBFS). Confocal laser scanning microscopy (CLSM) was used to obtain fundamental information on the cooling characteristics and conditions required to obtain amorphous REAFS. REAFS can be applied in cement mixtures to achieve the hydraulic properties needed for commercial use.

  10. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  11. Blast furnace operation analysis by thermic exergy

    International Nuclear Information System (INIS)

    In order to know the blast furnace thermic state, the thermic exergy can be used, which considers the temperatures level of the process. The magnitude analysis of thermic exergy for blast furnace operation using pulverized coal, natural gas and oxygen injection by tuyeres, shows that natural gas injection is less effective than pulverized coal and enriched blast with oxygen simultaneous injection. (Author) 6 refs

  12. Optimum design and layout of the cooling apparatus for long compaignship blast furnace

    Institute of Scientific and Technical Information of China (English)

    Shusen Cheng; Tianjun Yang; Qingguo Xue; Haibin Zuo; Xiaowu Gao; Weiguo Yang

    2003-01-01

    Generally, the cooler life can determine the blast furnace life. The slag-metal skull frozen on the cooler can separate the cooler from the hot gas flow in blast furnace. The key problem is how to freeze liquid slag-metal on the cooler, and the main measure is to decrease the hot surface temperature of the cooler. The computational technology of heat transfer was practically used for long campaign blast furnace design. The optimum design of the cast iron stave, copper stave, plate-stave combined system and flangestave was given by the computing results. According to the results, the optimum arrangement of different coolers (cast iron or copper stave, flange stave and plate-stave combined system) on different height of blast furnace wall can be found through all these temperature fields.

  13. Effect of the chemical composition of slag on its foamability in an electric arc furnace

    Science.gov (United States)

    Kozhukhov, A. A.

    2015-06-01

    The problems of foaming electric furnace slags are considered. The role of the physicochemical properties of slag during its foaming in electric arc furnaces is studied. The regions of slag foaming in an electric arc furnace are determined. Based on the derived relations between the chemical composition of slag and its foamability, one can choose a rational path of slag formation to ensure good slag foaming in the course of electrosmelting of steel.

  14. Analogue experimental study on centrifugal-air blast granulation for molten slag

    International Nuclear Information System (INIS)

    Blast furnace slag is a by-product in iron and steel production process which has a high yield with extremely high discharge temperature. Aiming at energy and water saving as well as emission reduction, dry granulation technique appears to be a good application for the treatment of blast furnace slag. In this study, a granulation technique combining a high-speed rotating cup with air blast is proposed. The performance of this design was investigated by adopting a mixture of rosin and paraffin wax as the analogue of blast furnace slag. The effects of rotating speed of the atomizer, liquid flow rate and blast air flow rate on particle size, particle mass distribution and fiber mass fraction were studied. The effect of the function of air blast on the granulation performance was particularly discussed. The results showed that at a higher rotating speed and a smaller liquid flow rate, smaller particles can be easily obtained, yet the fiber mass fraction also increases. However, the increasing blast air leads to the increase of particle size and fiber mass fraction. For the operating conditions tested in this study, over 60% of total mass of particles fall within the size range of 0.5–1 mm, which means that the present system has a good performance in centrifugal granulation

  15. Study on Blast Furnace Slag System of Vanadium-Titanium Magnetite Under Neutral Atmosphere%中性气氛下钒钛磁铁矿高炉渣系研究

    Institute of Scientific and Technical Information of China (English)

    储满生; 冯聪; 唐珏; 柳政根

    2015-01-01

    以钒钛磁铁矿现场高炉渣为基础,纯化学试剂调制渣样,在中性气氛条件下研究了炉渣二元碱度及 MgO,Al2 O3,TiO2,V2 O5含量对实验渣系冶金性能的影响.结果表明:增加碱度和 MgO 含量,炉渣熔化性温度(tm )、初始黏度(η0)和高温黏度(ηh )呈先降低后升高趋势;增大 Al2 O3含量,炉渣 tm 升高,η0先降低后升高,ηh 呈上升趋势;增大 TiO2含量,炉渣 tm 升高,η0和ηh 逐渐下降,炉渣黏流活化能升高,热稳定性变差;增大 V2 O5含量,炉渣 tm 先降低后升高,η0和ηh 逐渐增大.高炉冶炼钒钛磁铁矿适宜渣系为:二元碱度1.15,MgO,Al2 O3,TiO2,V2 O5质量分数分别为13%,13%,7%,0.30%.%The components of practical blast furnace (BF)slag of vanadium-titanium magnetite were adjusted by adding pure chemical reagents.The effects of binary basicity,MgO,Al2 O3 , TiO2 and V2 O5 on the metallurgical properties of experimental slag were studied under neutral atmosphere.The results showed that with increasing content of basicity and MgO,the melting temperature (tm ),initial viscosity (η0 )and high-temperature viscosity (ηh )of slag first decrease and then increase.As increasing Al2 O3 content,tm increases,η0 first decreases and then increases,ηh increases.When increasing TiO2 content,tm increases,η0 and ηh decrease.The viscosity flow activation energy of slag increases and the heat stability of slag becomes worse.With increasing V2 O5 content,tm first decreases and then increases,η0 and ηh increase.The suitable BF slag for smelting vanadium-titanium magnetite is:binary basicity 1.15,MgO 13%,Al2 O3 13%,TiO2 7%,V2 O5 0.30%.

  16. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T.; Jaeaeskelaeinen, K.; Oeini, J.; Koskiahde, A.; Jokiniemi, J.; Pyykkoenen, J. [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  17. Thermal Spray Coatings for Blast Furnace Tuyere Application

    Science.gov (United States)

    Pathak, A.; Sivakumar, G.; Prusty, D.; Shalini, J.; Dutta, M.; Joshi, S. V.

    2015-12-01

    The components in an integrated steel plant are invariably exposed to harsh working environments involving exposure to high temperatures, corrosive gases, and erosion/wear conditions. One such critical component in the blast furnace is the tuyere, which is prone to thermal damage by splashing of molten metal/slag, erosive damage by falling burden material, and corrosion from the ensuing gases. All the above, collectively or independently, accelerate tuyere failure, which presents a potential explosion hazard in a blast furnace. Recently, thermal spray coatings have emerged as an effective solution to mitigate such severe operational challenges. In the present work, five different coatings deposited using detonation spray and air plasma spray techniques were comprehensively characterized. Performance evaluation involving thermal cycling, hot corrosion, and erosion tests was also carried out. Based on the studies, a coating system was suggested for possible tuyere applications and found to yield substantial improvement in service life during actual field trials.

  18. Partnering and the WCI blast furnace reline

    Energy Technology Data Exchange (ETDEWEB)

    Musolf, D.W. [WCI Steel, Inc., Warren, OH (United States)

    1997-11-01

    In 1993, WCI Steel entered into a partnership agreement to perform a blast furnace reline. The reline included a complete rebrick from the tuyere breast to the furnace top including the tapholes. Also included was the replacement of the Paul Wurth top equipment from the receiving hoppers through the gearbox and distribution chute, a skip incline replacement, and installation of tilting runners and a casthouse roof. The bustle pipe and hot blast main were repaired. One stove was also replaced. The reline was accomplished in 36 days, wind to wind, which allowed for 29 days of construction inside the blast furnace proper.

  19. Anhydrous Taphole Mix for Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan

    2010-01-01

    @@ 1 Scope This standard specifies the term,definition,brand,label,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of anhydrous taphole mix for blast furnace.

  20. Kaolinite Refractory Bricks for Blast Furnaces

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ This standard is suitable to the fireclay bricks for blast furnace. 1 Classification, Shape and Dimension 1 According to physical and chemical indexes, the brick can be divided into two trademarks: ZGN-42 and GN-42.

  1. BLAST FURNACE GRANULAR COAL INJECTION SYSTEM; FINAL

    International Nuclear Information System (INIS)

    Bethlehem Steel Corporation (BSC) requested financial assistance from the Department of Energy (DOE), for the design, construction and operation of a 2,800-ton-per-day blast furnace granulated coal injection (BFGCI) system for two existing iron-making blast furnaces. The blast furnaces are located at BSC's facilities in Burns Harbor, Indiana. The demonstration project proposal was selected by the DOE and awarded to Bethlehem in November 1990. The design of the project was completed in December 1993 and construction was completed in January 1995. The equipment startup period continued to November 1995 at which time the operating and testing program began. The blast furnace test program with different injected coals was completed in December 1998

  2. Evaluation of copper slag blast media for railcar maintenance

    Science.gov (United States)

    Sagers, N. W.; Finlayson, Mack H.

    1989-06-01

    Copper slag was tested as a blasting substitute for zirconium silicate which is used to remove paint from railroad cars. The copper slag tested is less costly, strips paint faster, is produced near the point of need, provides a good bonding surface for paint, and permits the operator to work in a more comfortable position, i.e., standing nearly erect instead of having to crouch. Outdoor blasting with the tested Blackhawk (20 to 40 mesh) copper slag is also environmentally acceptable to the State of Utah. Results of tests for the surface erosion rate with copper slag blasting are included.

  3. Coals characterization for blast furnace tuyeres injection

    International Nuclear Information System (INIS)

    The efficiency of blast furnace operation with pulverized coal injection (PCI) by tuyeres is determined by the composition and properties of the used coals and by the quality of the ferrous burden and coke. A study in thermo balance of coals to be injected by tuyeres is carried out, and the softening and melting temperatures of coals ash are determined. The coal performance and its influence in the blast furnace operation is estimated. (Author) 7 refs

  4. Variación de la Adherencia de las Armaduras Polarizadas Católicamente en Morteros de Cemento con Escoria Variation in Rebars Bond Strength in Cathodically Protected Mortar Specimens Containing Ground Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Jorge L Fernández

    2010-01-01

    Full Text Available El objetivo de este trabajo es explorar el efecto de diferentes sobrepotenciales aplicados al acero (-250 y -500 mV sobre la adherencia al mortero de cemento Portland adicionado con escoria granulada de alto horno (EGAH. Para realizar esta investigación se elaboraron probetas de mortero que fueron polarizadas católicamente, a los sobrepotenciales mencionados, durante 2 años en agua potable y cloruro de sodio 3%. Una vez finalizado el período de ensayo se determinó la tensión de adherencia de las barras de acero por medio de un ensayo de arrancamiento. Los resultados obtenidos muestran que las variaciones de adherencia son, en general, aleatorias; observándose ligeros aumentos de la adherencia y en algunos casos una disminución que no superó el 5%. La superficie de las barras de acero se observó por microscopía electrónica de barrido, comprobándose que la polarización modificó la película protectora.The objective of this research was to investigate the effect of two applied overpotentials (-250 and -500 mV on the adhesion of rebars in Portland cement mortars containing ground blast furnace slag. In order to carry out this investigation mortar slabs which were polarized, during 2 years, at the above mentioned overpotentials, in tap water and 3% sodium chloride, were made. After this exposure period, rebars bond strength was determined by a pull out test. As a general rule, bond strength variations were found to be random, observing slight bond strength increasing and in some cases a deceasing that did not exceed 5%. Rebars surface was also analyzed by scanning electron microscopy, finding that the protective layer on rebars changed as a consequence of the applied overpotentials.

  5. Risk and Benefit Calculation of Bao Steel Blast Furnace Slag Water Waste Heat Recovery EMC Project%宝钢高炉冲渣水余热利用合同能源管理项目风险及效益计算

    Institute of Scientific and Technical Information of China (English)

    戴海波

    2015-01-01

    对宝钢高炉冲渣水余热利用合同能源管理项目进引资金风险评估和效益计算,确立项目可行性,为项目的实施提供必要的依据.%The article introduces investment risk assessment and benefit calculation of Bao Steel blast furnace slag water waste heat recovery EMC project. It establishes feasibility of project and provides basic support for project implementation.

  6. Phosphorus removal by electric arc furnace steel slag and serpentinite.

    Science.gov (United States)

    Drizo, Aleksandra; Forget, Christiane; Chapuis, Robert P; Comeau, Yves

    2006-05-01

    Electric arc furnace (EAF) steel slag and serpentinite were tested in columns either alone or mixed with limestone to determine their capacity to remove phosphorus (P) from a solution containing initially 20mg P/L (for 114 days) than 400mg P/L (for 21 days). EAF steel slag was nearly 100% efficient due to specific P adsorption onto metal hydroxides and precipitation of hydroxyapatite. Serpentinite also showed a good performance that decreased with time, adsorption appearing to be the dominant mechanism for P removal. Mixing limestone with these two materials did not improve their performance and in the case of serpentinite, it actually even decreased it. In 114 days of experimentation, serpentinite alone and the mixture of serpentinite and limestone removed 1.0mg P/g while in 180 days of experimentation, EAF steel slag and the mixture of slag and limestone removed an average of 2.2mg P/g, without attaining their maximum P removal potential. The void hydraulic retention time (HRTv) was a key factor for growing hydroxyapatite crystals and had a significant effect on P removal efficiency by EAF steel slag. A temporary increase in HRTv caused by clogging resulted in an increase in EAF steel slag efficiency (from 80% to almost 100%) towards the end of investigation. Results from this study indicate that the use of EAF steel slag in constructed wetlands or filter beds is a promising solution for P removal via adsorption and precipitation mechanisms.

  7. Conceptual design and simulation analysis of thermal behaviors of TGR blast furnace and oxygen blast furnace

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Extensive use of carbon based fuel is the main inducement for global warming and more extreme weather.Reducing carbon dioxide emission and enhancing energy use is a common subject in steel industry.In the integrated steel plant,decreasing carbon dioxide emission must consider energy balance in the whole iron and steel works,and secondary energy must be actively utilized.As promising blast-furnaces,top gas recovery blast furnace(TGR-BF) and oxygen blast furnace have been investigated.In this paper,conceptual TGR blast furnace and oxygen blast furnace are proposed.Base on the idea of blast furnace gas de-CO2 circulating as reducing agent and the idea of pure oxygen blast decreasing the thermal reserve zone temperature,process modeling is conducted with ASPEN Plus.It is shown that the developed model reasonably describes the energy balance and mass balance feature of the furnace,and provides basic thermodynamic condition for furnaces.The effects of changes in different operation conditions are studied by sensitivity analysis and reference data from simulation.

  8. The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

    Energy Technology Data Exchange (ETDEWEB)

    Jae Eun Oh; Paulo J.M. Monteiro; Ssang Sun Jun; Sejin Choi; Simon M. Clark [University of California, Berkeley, CA (United States). Department of Civil and Environmental Engineering

    2010-02-15

    The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order to increase the crystallinity of the product the reactions were carried out at 80{sup o}C. We found that hydrotalcite formed in both the alkali-activated slag cements and the fly ash-based geopolymers. Hydroxycancrinite, one member of the ABC-6 family of zeolites, was found only in the fly ash geopolymers. Assuming that the predominantly amorphous geopolymer formed under ambient conditions relates to the crystalline phases found when the mixture is cured at high temperature, we propose that the structure of this zeolitic precursor formed in Na-based high alkaline environment can be regarded as a disordered form of the basic building unit of the ABC-6 group of zeolites which includes poly-types such as hydroxycancrinite, hydroxysodalite and chabazite-Na.

  9. The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

    KAUST Repository

    Oh, Jae Eun

    2010-02-01

    The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order to increase the crystallinity of the product the reactions were carried out at 80 °C. We found that hydrotalcite formed in both the alkali-activated slag cements and the fly ash-based geopolymers. Hydroxycancrinite, one member of the ABC-6 family of zeolites, was found only in the fly ash geopolymers. Assuming that the predominantly amorphous geopolymer formed under ambient conditions relates to the crystalline phases found when the mixture is cured at high temperature, we propose that the structure of this zeolitic precursor formed in Na-based high alkaline environment can be regarded as a disordered form of the basic building unit of the ABC-6 group of zeolites which includes poly-types such as hydroxycancrinite, hydroxysodalite and chabazite-Na. © 2009 Elsevier Ltd.

  10. Numerical Analysis of Blast Furnace Performance Under Charging Iron-Bearing Burdens With High Reducibility

    Institute of Scientific and Technical Information of China (English)

    CHU Man-sheng; GUO Xian-zhen; SHEN Feng-man; YAGI Jun-ichiro; NOGAMI Hiroshi

    2007-01-01

    The reducibility of iron-bearing burdens was emphasized for improving the operation efficiency of blast furnace. The blast furnace operation of charging the burdens with high reducibility has been numerically evaluated using a multi-fluid blast furnace model. The effects of reaction rate constants and diffusion coefficients were investigated separately or simultaneously for clarifying the variations of furnace state. According to the model simulation results, in the upper zone, the indirect reduction of the burdens proceeds at a faster rate and the shaft efficiency is enhanced with the improvement under the conditions of interface reaction and intra-particle diffusion. In the lower zone, direct reduction in molten slag is restrained. As a consequence, CO utilization of top gas is enhanced and the ratio of direct reduction is decreased. It is possible to achieve higher energy efficiency of the blast furnace, and this is represented by the improvement in productivity and the decrease in consumption of reducing agent. The use of high-reducibility burdens contributes to a better performance of blast furnace. More efforts are necessary to develop and apply high-reducibility sinter and carbon composite agglomerates for practical application at a blast furnace.

  11. Slagging and Fouling Characteristics of HRSG for Ferrosilicon Electric Furnaces

    Directory of Open Access Journals (Sweden)

    Yungang Wang

    2015-02-01

    Full Text Available The slagging and fouling characteristics of the heat recovery steam generator (HRSG for ferrosilicon electric furnaces are discussed in this paper. Three ash samples were taken from the HRSG of a ferrosilicon furnace in Ningxia Province, China, which suffered from serious slagging and fouling. X-ray fluorescence (XRF, X-ray powder diffraction (XRD and scanning electron microscope (SEM were used to analyze the ash samples. The results show that low melting point salt Na2SO4 and composite salts Na (AlSi3O8 and 3K2SO4·CaSO4 deposit on the superheater tube walls in aerosol form and solidify to form the initial slag layer. With the continuous deposition of the low melting point compounds, more and more ash particles in the flue gas adhere to the slag surface to form a thicker slag. Low melting point composite salt NaO·Al2O3·SiO2 is absorbed on the evaporator tube walls in aerosol form. With the deposition of NaO·Al2O3·SiO2, more and more ash particles are absorbed to form the fouling. Since there is less space between pin-finned tubes, the large iron-rich slag particles are easily deposited on tube walls and fin surfaces, which is advantageous to the fouling process. There are large quantities of superfine ash particles in the flue gas that easily adhere to other particles or tube walls, which facilitates the slagging and fouling process.

  12. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    Science.gov (United States)

    Piatak, N.M.; Seal, R.R.

    2012-01-01

    The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the furnace temperature, and other beneficiation methods.The three distinct slag piles at Hopewell are enriched in numerous trace elements, such as As (up to 12. mg/kg), Cd (up to 0.4. mg/kg), Co (up to 31.8. mg/kg), Cu (up to 647. mg/kg), Mn (up to 0.69. wt.%), Pb (up to 172. mg/kg) and Zn (up to 393. mg/kg), together with Fe (13.9. wt.%), when compared to the average for the continental crust, with the <2. mm-size fraction commonly containing the highest concentrations. Enrichments in various elements (e.g., Cd, Co, Cu, Pb, Zn) were also found in the ore samples. Despite these enrichments, comparison of bulk chemistry trace-element concentrations to the environmental guidelines suggests most elements are likely not problematic with the exception of As, Co, Fe and Mn. Leachate tests that simulate weathering indicate Fe (up to 973??g/L) and Mn (up to 133??g/L) are readily released in potentially harmful concentrations compared to secondary drinking water and some aquatic ecosystem toxicity criteria. Aluminum and Cu

  13. Synthesis of Foliar Fertilizer from Titanium-Bearing Blast Furnace Slag and Cultivation Experiment of Sweet Corn%由含钛高炉渣制备叶面肥及甜玉米栽培实验研究

    Institute of Scientific and Technical Information of China (English)

    张悦; 薛向欣

    2016-01-01

    The foliar fertilizer was synthesized with the titanium-bearing blast furnace slag, potassium bisulfate,citric acid,urea and magnesium oxide as raw materials by melting and chelating methods.The field cultivation experiments of sweet corns were carried out in order to evaluate the effects of the foliar fertilizer on the growth,yield,characters and the SPAD value of nitrogen,magnesium,sugar and heavy metal in grains.The results showed that the foliar fertilizer contained nutritional elements such as nitrogen, sulfur, potassium, iron, titanium and magnesium.The application of the foliar fertilizer shortened the growing period of the sweet corn by 2 days,and also made the yield,plant heights,diameters of the stem and ears,grain number per panicle,weight of single spike,and the number of efficient panicles per plant,together with the SPAD value of chlorophyll in leaves,nitrogen and magnesium in grains significantly increase. However,there was no difference in the mass fraction of sugar,titanium,vanadium and chromium in the sweet corn.In addition,mass fractions of the heavy metal elements like vanadium and chromium in the sweet corn were below the maximum residue limit set by National Standards of China.%以含钛高炉渣、硫酸氢钾、柠檬酸、尿素和氧化镁为原料,采用熔融和螯合法制备叶面肥,并通过大田栽培实验研究了该叶面肥对甜玉米生长状况、产量、性状及籽粒的氮、镁、糖和重金属质量分数的影响。结果表明,该叶面肥含有植物营养元素氮、硫、钾、镁、铁和钛;该叶面肥的施用使甜玉米生育期缩短2d;产量、株高、茎粗、穗粗、穗粒数、单穗重、单株有效穗数、叶片中叶绿素的 SPAD 值、籽粒中氮和镁的质量分数明显增加,籽粒中糖、钛、钒和铬的质量分数无明显变化,且重金属元素钒和铬的质量分数符合国家标准。

  14. Desempenho de telhas de escória de alto forno e fibras vegetais em protótipos de galpões Performance of tiles composed of blast furnace slag and vegetable fiber in prototype barns

    Directory of Open Access Journals (Sweden)

    Maristela N. da Conceição

    2008-10-01

    Full Text Available Busca-se, em todo o mundo, a substituição do cimento amianto por alternativas seguras para o ambiente e para a saúde do trabalhador, além de econômicas, razão por que o uso de fibras vegetais como aglomerado em países tropicais onde estes resíduos são abundantes, tem-se mostrado bastante viável. No presente experimento foram comparadas telhas de cimento amianto pintadas com tinta reflexiva, telhas cerâmicas e telhas compostas de uma matriz à base de cimento Portland CPII 32Z (ABNT NBR-5735, escória de alto-forno (EAF e sílica ativa, reforçadas com fibras de polpa celulósica de sisal (Agave sisalana. Utilizaram-se protótipos de galpões avícolas nos quais o calor produzido pelas aves foi simulado por lâmpadas incandescentes. Para caracterização do ambiente térmico lançou-se mão dos índices de conforto: ITU (índice de temperatura e umidade, ITGU (índice de temperatura de globo e umidade, CTR (carga térmica radiante e entalpia (H em que os resultados demonstraram que as telhas compostas apresentaram comportamento térmico semelhante ao das telhas cerâmicas, podendo ser utilizadas em substituição às telhas de cimento amianto.The substitution of cement asbestos by safer and equally economical alternatives has being searched for throughout the world. The usage of vegetal staple fiber as agglomerate in tropical countries where these residues are abundant has shown it self to be viable. In this study, roofing tiles fabricated with cement base Portland CPII 32Z (ABNT NBR-5735, blast furnace slag (EAF, active silica reinforced with cellulose pulp staple fibers of sisal (Agave sisalana were compared with cement asbestos roofing tiles with white paint and ceramic roofing tiles. Prototypes of poultry facilities were used and lamps simulated the heat produced by the birds. Indices ITU, ITGU, CTR and entalpy (H were employed for the characterization of the thermal atmospheric comfort and the results showed that the alternative

  15. Avaliação das possibilidades de escórias de siderurgia como corretivos da acidez do solo Evaluation of blast furnace slags as correctives for soil acidity

    Directory of Open Access Journals (Sweden)

    Antônio Carlos Pimentel Wutke

    1962-01-01

    .This paper presents preliminary results obtained in a greenhouse test in which blast furnace slags and other lime materials were compared as soil correctives. Comparisons were made between dolomitic limestone, calcitic limestone, oyster-shell lime, slag from iron production and slag from steel production by the Martin-Siemens basic procedure. These materials were compared at two different rates. General application of NPK fertilizers was made and the control treatment received no lime. The soybean variety Abura (Glycine max (L. Merril was utilized as an indicator plant; four plants were grown in each pot. Final grain production was measured and soil samples were collected, from the pots, in order to check the pH and exchangeable acidity (H+ + Al+3. The results obtained showed that under the conditions of the test, the dolomitic limestone, the calcitic limestone and the oyster-shell lime were all equally efficient in their corrective effect. The slag from steel production showed an intermediary effect, while the slag from iron prodution appeared to be the least efficient. The grain yield from these treatments did not presente any statistically significant difference. The actual grinding of the materials used in the experiment seemed satisfactory. A finer grinding is not deemed necessary unless it is required by the legislation covering the commerce of soil correctives.

  16. Research and development of blasting abrasive made of steelmaking slag

    Institute of Scientific and Technical Information of China (English)

    TANG Oujing

    2015-01-01

    This study focuses on the development of a new type of nonmetallic steelmaking slag abrasive.The performance,processing,and application of steelmaking slag as a nonmetallic abrasive are introduced.The chemical composition,hardness,crushing value,and particle gradation of steelmaking slag are analyzed.A processing method for steelmaking slag as a blasting abrasive is suggested and evaluated.Compared with conventional abrasives such as copper ore sand and cast iron shot,processed steelmaking slag exhibits similar performance and can satisfy abrasive technical requirements.The derusting effect provided by steelmaking slag for a ship deck can reach the Sa2.0 level,and its recyclability is higher than that of copper ore sand.The derusting performance of steelmaking slag is similar to that of copper ore,and it can thus be used in repairing ship decks.

  17. Reduction Kinetics of Electric Arc Furnace Oxidizing Slag by Al-Fe Alloy

    Science.gov (United States)

    Lee, Jaehong; Oh, Joon Seok; Lee, Joonho

    2016-09-01

    Effects of temperature and slag basicity on the reduction rate of iron oxide in molten synthetic electric arc furnace oxidizing slag by Al-40 wt.%Fe alloy was investigated. An alloy sample was dropped into molten slag in an MgO crucible. When the initial slag temperature was 1723 K, there was no reduction. However, when the initial slag temperature was 1773 K and the slag basicity was 1.1, the reduction was initiated and the temperature of the slag rapidly increased. When the slag basicity was 1.1, increasing the initial slag temperature from 1773 K to 1823 K increases the reaction rate. As the slag basicity increased from 1.1 to 1.4 at 1773 K, the reaction rate increased. From SEM analysis, it was found that an Al2O3 or a spinel phase at the slag-metal interface inhibited the reaction at a lower temperature and a lower slag basicity.

  18. esearch and Application of Burned Microporous High Alumian—Graphite(Al/C) Brick in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHANXiaoming; SONGMusen

    1999-01-01

    This paper inroduces the research background,technology,product property and application of burned microporous high alumina-graphite brick (Al2O3-C brick) used in blast furnace,The difference of property between Al2O3-C brick and other blast furnace refractories is discussed .The results of simulative tests show that ,Al2O3-C brick has good alkali resistance,slag resistance,thermal shock resistance,oxidation resistance,high thermal conductivity,low permeability and low solubility in molten iron,The brick with micropores of average radius less than 1μm has been successively applied to fourteen blast furnaces, the lining life of the brick is almost as long as that of Si3N4 bonded SiC brick Al2O3-C brick will be widely used in lower stack ,belly,bosh and hearth in the future.

  19. Characterization of Ladle Furnace Slag from Carbon Steel Production as a Potential Adsorbent

    Directory of Open Access Journals (Sweden)

    Ankica Rađenović

    2013-01-01

    Full Text Available A promising type of steel slag for applications is the ladle furnace (LF slag, which is also known as the basic slag, the reducing slag, the white slag, and the secondary refining slag. The LF slag is a byproduct from further refining molten steel after coming out of a basic oxygen furnace (BOF or an electric arc furnace (EAF. The use of the LF slag in further applications requires knowledge of its characteristics. The LF slag characterization in this paper has been performed using the following analytical methods: chemical analysis by energy dispersive spectrometry (EDS, mineralogical composition by X-ray diffraction (XRD, surface area properties by the Brunauer-Emmett-Teller (BET and the Barrett-Joyner-Halenda (BJH methods, surface chemistry by infrared absorption (FTIR spectroscopy, and morphological analysis by scanning electron microscopy (SEM. The results showed that the main compounds are calcium, silicon, magnesium, and aluminium oxides, and calcium silicates under their various allotropic forms are the major compounds in the LF slag. Surface area properties have shown that the LF slag is a mesoporous material with relatively great BET surface area. The ladle furnace slag is a nonhazardous industrial waste because the ecotoxicity evaluation by its eluate has shown that the LF slag does not contain constituents which might in any way affect the environment harmfully.

  20. Automated information system for analysis and prediction of production situations in blast furnace plant

    Science.gov (United States)

    Lavrov, V. V.; Spirin, N. A.

    2016-09-01

    Advances in modern science and technology are inherently connected with the development, implementation, and widespread use of computer systems based on mathematical modeling. Algorithms and computer systems are gaining practical significance solving a range of process tasks in metallurgy of MES-level (Manufacturing Execution Systems - systems controlling industrial process) of modern automated information systems at the largest iron and steel enterprises in Russia. This fact determines the necessity to develop information-modeling systems based on mathematical models that will take into account the physics of the process, the basics of heat and mass exchange, the laws of energy conservation, and also the peculiarities of the impact of technological and standard characteristics of raw materials on the manufacturing process data. Special attention in this set of operations for metallurgic production is devoted to blast-furnace production, as it consumes the greatest amount of energy, up to 50% of the fuel used in ferrous metallurgy. The paper deals with the requirements, structure and architecture of BF Process Engineer's Automated Workstation (AWS), a computer decision support system of MES Level implemented in the ICS of the Blast Furnace Plant at Magnitogorsk Iron and Steel Works. It presents a brief description of main model subsystems as well as assumptions made in the process of mathematical modelling. Application of the developed system allows the engineering and process staff to analyze online production situations in the blast furnace plant, to solve a number of process tasks related to control of heat, gas dynamics and slag conditions of blast-furnace smelting as well as to calculate the optimal composition of blast-furnace slag, which eventually results in increasing technical and economic performance of blast-furnace production.

  1. Determination of leakage in blast furnaces cooling plates

    International Nuclear Information System (INIS)

    Blast furnace walls are cooled by the circulation of water through copper plates inserted into the blast furnace refractory lining. Plates are fed by circular pipelines, called distribution rings, installed at different levels of the reactor. Because of normal corrosion, plates wear away and can eventually perforate, allowing the leakage of cooling water inside the blast furnace. A system has been designed and installed in order to confirm the eventual occurrence of leakages in the cooling plates of a blast furnace refractory lining. The system injects a solution of tritium into the feeding pipeline and determines, by means of liquid scintillation counting, the concentration of tritium in the exhausting gases at the top of the blast furnace. The system was tested under different blast furnace operating conditions, and allowed the detection and determination of leakages greater than 0.5 1/min. Following necessary maintenance, the system also confirmed the satisfactory results of the corrective actions. (author). 48 refs., 13 figs., 29 tabs

  2. Correlation Analysis of Blast Furnace Slag Fly Ash Mixture of the Macro Micro Mechanics Parameter%高炉矿渣粉煤灰混合料的宏细观力学参数相关性分析

    Institute of Scientific and Technical Information of China (English)

    刘香; 吴成龙; 孙国栋; 陈彬

    2015-01-01

    在三维颗粒流离散元理论及已有试验数据的基础上,通过设置大量不同的数值样本,利用PFC3D对高炉矿渣粉煤灰混合料的室内大型直剪试验进行数值仿真。基于此,对混合料的宏细观力学参数进行相关性分析,进而标定混合料的细观参数。结果表明:颗粒摩擦系数影响较小但不宜忽略,对粘聚力影响较大的范围一般介于0.3~1.5之间;刚度比与强度比对混合料的宏观力学响应会产生较大影响,分析认为宜将刚度比控制在0.4~2范围内,而强度比宜为0.4~4之间比较有效。半径因子对剪应力峰值及初始弹性模量所产生的影响具有同步性,并且随着半径因子的增大而增大,而强度参数中的内摩擦角与粘聚力随半径因子的增大呈相反趋势变化。最后,将数值模拟结果与室内试验进行对比分析,标定了混合料的细观参数,分析表明,数值计算的结果与室内试验结果基本吻合。%Based on the three-dimensional particle flow discrete element theory and the existing test data, The blast furnace slag fly ash mixture numerical simulation of large direct shear test was carried out by setting a large number of different values of samples,and using PFC3D. Based on this, it analysis the correlation of mixture about macro micro-mechanics parameters, so as to calibrate the micro-mechanics parameters of mixture. The results showed that particle friction coefficient has small impact but it should not be ignored, the range which has a large impact is generally between 0. 3~1. 5; stiffness ratio and the intensity ratio of mixture have great influence on macro mechanical response. This paper analysised that the stiffness ratio should be controlled in the range of 0 . 4~2 , while the intensity ratio should be between 0. 4~4 which would be more effective. Radius factor is synchronous to the effect of shear stress peak value and the initial elastic modulus, and it

  3. Blast furnace lining and cooling technology: experiences at Corus IJmuiden

    Energy Technology Data Exchange (ETDEWEB)

    Stokman, R.; van Stein Cellenfels, E.; van Laar, R.

    2004-11-01

    This article describes the blast furnace lining and cooling concept as originally developed and applied by Hoogovens (Corus IJmuiden). The technology has also been applied by Danieli Corus in all its blast furnace projects executed in the last 25 years. The technology has helped Corus increase its PCI rate to over 200 kg/thm. 4 refs., 13 figs., 1 tab.

  4. Reduction Mechanism of Chromite Ore in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Yi-wei; DING Wei-zhong; LU Xiong-gang; XU Kuang-di

    2004-01-01

    The structural changes and reduction degree of chromite ore in blast furnace were studied by optical micrograph analysis, scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDXA). The smelting reduction mechanism of chromite in blast furnace was primarily discussed.

  5. Mathematical model and software for control of commissioning blast furnace

    Science.gov (United States)

    Spirin, N. A.; Onorin, O. P.; Shchipanov, K. A.; Lavrov, V. V.

    2016-09-01

    Blowing-in is a starting period of blast furnace operation after construction or major repair. The current approximation methods of blowing-in burden analysis are based on blowing-in practice of previously commissioned blast furnaces. This area is theoretically underexplored; there are no common scientifically based methods for selection of the burden composition and blast parameters. The purpose of this paper is development and scientific substantiation of the methods for selection of the burden composition and blast parameters in the blast furnace during the blowing-in period. Research methods are based on physical regularities of main processes running in the blast furnace, system analysis, and application of modern principles for development and construction of mathematical models, algorithms and software designed for automated control of complex production processes in metallurgy. As consequence of the research made by the authors the following results have been achieved: 1. A set of mathematical models for analysis of burden arrangement throughout the height of the blast furnace and for selection of optimal blast and gas dynamic parameters has been developed. 2. General principles for selection of the blowing-in burden composition and blast and gas dynamic parameters have been set up. 3. The software for the engineering and process staff of the blast furnace has been developed and introduced in the industry.

  6. Carbon Tubular Morphologies in Blast Furnace Coke

    OpenAIRE

    Stanislav S. Gornostayev; Jouko J. Härkki

    2008-01-01

    The paper reports on the first occurrence of microscale carbon tubular morphologies (CMTs) in a blast furnace (BF) coke. The CMTs were probably formed as a result of the conversion of solid disordered carbon via liquid phase metal particles involving a gas phase containing a substantial amount of N 2 and O 2 . The presence of CMTs may lie behind the generation of the smallest fraction of fines in BF exhaust dust. If the amount of CMTs present in the BF exhausts gases at any particular metallu...

  7. Carbon Tubular Morphologies in Blast Furnace Coke

    Directory of Open Access Journals (Sweden)

    Stanislav S. Gornostayev

    2008-01-01

    Full Text Available The paper reports on the first occurrence of microscale carbon tubular morphologies (CMTs in a blast furnace (BF coke. The CMTs were probably formed as a result of the conversion of solid disordered carbon via liquid phase metal particles involving a gas phase containing a substantial amount of N2 and O2. The presence of CMTs may lie behind the generation of the smallest fraction of fines in BF exhaust dust. If the amount of CMTs present in the BF exhausts gases at any particular metallurgical site proves to be substantial, it could become a subject of environmental concern.

  8. Comprehensive Numerical Modeling of the Blast Furnace Ironmaking Process

    Science.gov (United States)

    Zhou, Chenn; Tang, Guangwu; Wang, Jichao; Fu, Dong; Okosun, Tyamo; Silaen, Armin; Wu, Bin

    2016-05-01

    Blast furnaces are counter-current chemical reactors, widely utilized in the ironmaking industry. Hot reduction gases injected from lower regions of the furnace ascend, reacting with the descending burden. Through this reaction process, iron ore is reduced into liquid iron that is tapped from the furnace hearth. Due to the extremely harsh environment inside the blast furnace, it is difficult to measure or observe internal phenomena during operation. Through the collaboration between steel companies and the Center for Innovation through Visualization and Simulation, multiple computational fluid dynamics (CFD) models have been developed to simulate the complex multiphase reacting flow in the three regions of the furnace, the shaft, the raceway, and the hearth. The models have been used effectively to troubleshoot and optimize blast furnace operations. In addition, the CFD models have been integrated with virtual reality. An interactive virtual blast furnace has been developed for training purpose. This paper summarizes the developments and applications of blast furnace CFD models and the virtual blast furnace.

  9. Mechanism Research on Melting Loss of Coppery Tuyere Small Sleeve in Blast Furnace

    Science.gov (United States)

    Chai, Yi-Fan; Zhang, Jian-Liang; Ning, Xiao-Jun; Wei, Guang-Yun; Chen, Yu-Ting

    2016-01-01

    The tuyere small sleeve in blast furnace works under poor conditions. The abnormal damage of it will severely affect the performance of the blast furnace, thus it should be replaced during the damping down period. So it is of great significance that we study and reduce the burnout of tuyere small sleeve. Melting loss is one case of its burnout. This paper studied the reasons of tuyere small sleeve's melting loss, through computational simulation and microscopic analysis of the melting section. The research shows that the temperature of coppery tuyere small sleeve is well distributed when there is no limescale in the lumen, and the temperature increases with the thickness of limescale. In addition, the interruption of circulating water does great harm to the tuyere small sleeve. The melting loss of tuyere small sleeve is caused by iron-slag erosion, with the occurrence of the melt metallurgical bonding and diffusion metallurgical combination.

  10. Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

    2012-02-01

    Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

  11. Utilization of steel melting electric arc furnace slag for development of vitreous ceramic tiles

    Indian Academy of Sciences (India)

    Ritwik Sarkar; Nar Singh; Swapan Kumar Das

    2010-06-01

    Steel melting through electric arc furnace route is gaining popularity due to its many advantages, but generates a new waste, electric arc furnace slag, which is getting accumulated and land/mine filling and road construction are the only utilization. This slag has been tried to be value added and utilized to develop vitreous ceramic tiles. Slag, to the extent of 30–40 wt% with other conventional raw materials, were used for the development in the temperature range 1100–1150°C. The fired products showed relatively higher density with shorter firing range and good strength properties. Microstructural and EDAX studies were also done to evaluate the developed products.

  12. Properties and application of carbon composite brick for blast furnace hearth

    Directory of Open Access Journals (Sweden)

    Jiao K.X.

    2015-01-01

    Full Text Available A type of carbon composite brick was produced via the microporous technique using natural flack graphite, α-Al2O3 and high-quality bauxite chamotte (Al2O3≥87 mass% as raw materials with fine silicon powder as additive. The composition and microstructure of the obtained carbon composite were characterized using chemical analysis, XRD and SEM with EDS. The high temperature properties of thermal conductivity, oxidization and corrosion by molten slag and hot metal of the composite were analyzed. Based on these, the type of carbon composite brick worked in a blast furnace hearth for six years was further sampled at different positions. The protective layer was found and its chemical composition and microscopic morphology were investigated. It is found that the carbon composite brick combines the good properties of both the conventional carbon block and ceramic cup refractory. The protective layer near the hot face consists of two separated sublayers, i.e. the slag layer and the carbon layer. A certain amount of slag phase is contained in the carbon layer, which is caused by the reaction of coke ash with the refractory. No obvious change in the chemical composition of the protective layer along the depth of the sidewall is found. This work provides a useful guidance for the extension of the lifetime of blast furnace hearths.

  13. Refractory Gunning Material for Inner Lining Maintenance of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the term and definition,classification, technical requirements, test methods,quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of refractory gunning material for inner lining maintenance of blast furnace .

  14. Review and evaluation of alternative processes to the blast furnace

    International Nuclear Information System (INIS)

    A critical review on the alternative processes to the blast furnace, involving both solid and liquid state reduction is presented. Process comparison allows to identify advantages and disadvantages of each type of processes as well as to highlight the major challenges faced in order to compete with the traditional iron making route: the blast furnace, which today rules the production of iron units worldwide. (Author) 31 refs

  15. Monitoring Method for Blast Furnace Wall With Copper Staves

    Institute of Scientific and Technical Information of China (English)

    CHENG Su-sen; QIAN Liang; ZHAO Hong-bo

    2007-01-01

    A monitoring method that has been designed for the first time for blast furnace wall with copper staves manufactured in China was introduced. Combining the method of "inverse problem" and the concept "non-inverse problem", the monitoring program for blast furnace wall with copper staves has been realized, which can be used to calculate online the accretion thickness and temperature of hot surface of copper staves after obtaining the values of thermocouples of copper staves. The accretion state obtained in the actual investigation has proved that the result of the program is correct. The monitoring program shows that the accretion would easily fluctuate when the accretion layer is extremely thick or thin, thereby the stable and smooth operation of the blast furnace is hindered. By maintaining appropriate accretion thickness, both long campaigns and high productivity of the blast furnace can be achieved; furthermore, it can also optimize the operation of blast furnace and maximize its production. Approximately 30-50 mm in thickness of accretion layer is maintained on the wall of Shougang blast furnace 2, which can meet the requirement for obtaining both long campaign and high productivity.

  16. Methods of mathematical modeling for evaluation of energy management of blast-furnace plant

    OpenAIRE

    M. Szega; Blacha, L.; W. Stanek

    2015-01-01

    The reduction of energy consumption in the blast furnace is still the subject of investigations using mathematical modelling of a blast furnace plant. Theoretical-empirical hybrid models of a blast furnace and its equipment have been presented. This model is built based on the mass and energy balances of furnace zones and empirical data from the measurement of a blast furnace. The results of a numerical simulation of the injection of auxiliary fuels and the top-gas recirculation after the rem...

  17. Caracterização mecânica de misturas solo-escória de alto-forno granulada moída para aplicações em estradas florestais Mechanical characterization of soil and granulated blast furnace slag mixtures for forest road applications

    Directory of Open Access Journals (Sweden)

    Rodrigo Zorzal Velten

    2006-04-01

    Full Text Available O presente artigo objetivou avaliar a resistência mecânica de misturas solo-escória de alto-forno granulada moída e ativada com cal hidratada, para aplicações como camada de pavimentos de estradas florestais. O solo analisado é um residual jovem de gnaisse da Zona da Mata Norte de Minas Gerais, de textura areno-silto-argilosa, classificado como A-2-4 (0 pelo Sistema TRB e como NS' pela Metodologia MCT. A escória de alto-forno granulada moída empregada foi fornecida pela companhia brasileira Valemassa Indústria e Comércio de Argamassa Ltda. Utilizou-se uma cal hidratada comercial como agente ativador das reações de hidratação da escória. Trabalhou-se com teores de escória de 5, 10 e 15%, em relação à massa de solo seco, e de cal hidratada de 5, 10 e 20%, em relação à massa seca de escória. O estudo englobou a realização de ensaios de caracterização química da escória e de caracterização geotécnica do solo, bem como ensaios de compactação e de compressão não-confinada das misturas na energia de compactação do Proctor intermediário, considerando-se os períodos de cura em câmara úmida de 1, 7 e 28 dias. Os resultados indicaram ganhos significativos de resistência mecânica das misturas com relação ao solo, observando-se aumentos expressivos na resistência mecânica, com aumentos nos teores de escória, cal e período de cura.This paper addresses the evaluation of the mechanical strength of mixtures of a soil and a granulated blast furnace slag activated with hydrated lime for forest road engineering applications. The tested soil is a young residual gneiss soil classified as A-2-4 (0 by the TRB System and as NS' by the MCT Methodology. The slag was supplied by the Brazilian company Valemassa Indústria e Comércio de Argamassa Ltda. A commercial hydrated lime was used to activate slag hydration reactions. The laboratory testing program encompassed the following: geotechnical soil characterization

  18. Thermodynamic calculation on the smelting slag of direct recycling of electric arc furnace stainless steelmaking dust

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Thermodynamic calculation on the smelting slag of direct recycling of electric arc furnace stainless steelmaking dust was presented. An induction furnace was used to simulate electric arc furnace smelting to recover the metals from the dust. The elements of iron, chromium and nickel in the ingot and the components of metal oxides in the slag were analyzed. The thermodynamic model for FeO-Cr2 O3-MgO-SiO2 slag was set up and the active concentrations of substances in the slag at 1 550 ℃C were determined by thermodynamic calculation according to the experimental data. The results show that the apparent equilibrium constant and quantitative distribution of chromium between slag and steel are unstable and affected by the mass ratios of pellets to start iron and metal reducing agent to the pellets. In order to get satisfactory chromium recovery from the direct recycling of electric arc furnace stainless steelmaking dust, it is important to ensure the mass ratio of pellets to the steel below 0.20 and the mass ratio of metal reducing agent to pellets over 0.18 in practical smelting runs.

  19. Environmental impacts of asphalt mixes with electric arc furnace steel slag.

    Science.gov (United States)

    Milačič, Radmila; Zuliani, Tea; Oblak, Tina; Mladenovič, Ana; Ančar, Janez Šč

    2011-01-01

    Electric arc furnace (EAF) steel slag can be used as an alternative high-quality material in road construction. Although asphalts with slag aggregates have been recognized as environmentally acceptable, there is a lack of data concerning the potential leaching of toxic Cr(VI) due to the highly alkaline media of EAF slag. Leaching of selected water extractable metals from slag indicated elevated concentrations of total chromium and Cr(VI). To estimate the environmental impacts of asphalt mixes with slag, leachability tests based on diffusion were performed using pure water and salt water as leaching agents. Compact and ground asphalt composites with natural aggregates, and asphalt composites in which the natural aggregates were completely replaced by slag were prepared. The concentrations of total chromium and Cr(VI) were determined in leachates over a time period of 6 mo. After 1 and 6 mo, the concentrations of some other metals were also determined in the leachates. The results indicated that chromium in leachates from asphalt composites with the addition of slag was present almost solely in its hexavalent form. However, the concentrations were very low (below 25 μg L) and did not represent an environmental burden. The leaching of other metals from asphalt composites with the addition of slag was negligible. Therefore, the investigated EAF slag can be considered as environmentally safe substitute for natural aggregates in asphalt mixes.

  20. Boundary Identification for a Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In this paper, the authors discuss an inverse boundary problem for the axisymmetric steady-state heat equation, which arises in monitoring the boundary corrosion for the blast-furnace. Measure temperature at some locations are used to identify the shape of the corrosion boundary.The numerical inversion is complicated and consuming since the wear-line varies during the process and the boundary in the heat problem is not fixed. The authors suggest a method that the unknown boundary can be represented by a given curve plus a small perturbation, then the equation can be solved with fixed boundary, and a lot of computing time will be saved.A method is given to solve the inverse problem by minimizing the sum of the squared residual at the measuring locations, in which the direct problems are solved by axisymmetric fundamental solution method.The numerical results are in good agreement with test model data as well as industrial data, even in severe corrosion case.

  1. Effect of coke strength on blast furnace performance

    Energy Technology Data Exchange (ETDEWEB)

    Belyshov, V.N.; Emushintsev, V.V.; Minikes, E.E.; Tsymbal, G.L.; Vakulin, V.N.

    1985-09-01

    The authors report on results of a study, conducted from 1979 to 1982, analyzing the effect of the strength of commercially produced coke on furnace performance, for furnaces of different volumes. The effect of coke strength on blast-furnace performance was analyzed in two directions: determination of the dependence of coke loss from fragmentation on coke strength indices; evaluation of the effect of the coke strength on melting indices. It is found that high-strength coke is needed for large-volume furnaces and that reduction in coke strength helps cause tuyere burning.

  2. Experimental investigation of basic oxygen furnace slag used as aggregate in asphalt mixture.

    Science.gov (United States)

    Xue, Yongjie; Wu, Shaopeng; Hou, Haobo; Zha, Jin

    2006-11-16

    Chinese researchers have commenced a great deal of researches on the development of application fields of basic oxygen steel making furnace slag (BOF slag) for many years. Lots of new applications and properties have been found, but few of them in asphalt mixture of road construction engineering. This paper discussed the feasibility of BOF steel slag used as aggregate in asphalt pavement by two points of view including BOF steel slag's physical and micro-properties as well as steel slag asphalt materials and pavement performances. For the former part, this paper mainly concerned the mechanochemistry and physical changes of the steel slag and studied it by performing XRD, SEM, TG and mercury porosimeter analysis and testing method. In the second part, this paper intended to use BOF steel slag as raw material, and design steel slag SMA mixture. By using traditional rutting test, soak wheel track and modified Lottman test, the high temperature stability and water resistance ability were tested. Single axes compression test and indirect tensile test were performed to evaluate the low temperature crack resistance performance and fatigue characteristic. Simultaneously, by observing steel slag SMA pavement which was paved successfully. A follow-up study to evaluate the performance of the experimental pavement confirmed that the experimental pavement was comparable with conventional asphalt pavement, even superior to the later in some aspects. All of above test results and analysis had only one main purpose that this paper validated the opinion that using BOF slag in asphalt concrete is feasible. So this paper suggested that treated and tested steel slag should be used in a more extensive range, especially in asphalt mixture paving projects in such an abundant steel slag resource region. PMID:16982138

  3. The effect of blast furnace coke quality on the possibility of its use

    OpenAIRE

    Konstanciak, A.

    2013-01-01

    In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  4. An update on blast furnace granular coal injection

    Energy Technology Data Exchange (ETDEWEB)

    Hill, D.G. [Bethlehem Steel Corp., Burns Harbor, IN (United States); Strayer, T.J.; Bouman, R.W. [Bethlehem Steel Corp., PA (United States)

    1997-12-31

    A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

  5. Removal kinetics of phosphorus from synthetic wastewater using basic oxygen furnace slag.

    Science.gov (United States)

    Han, Chong; Wang, Zhen; Yang, He; Xue, Xiangxin

    2015-04-01

    Removal kinetics of phosphorus through use of basic oxygen furnace slag (BOF-slag) was investigated through batch experiments. Effects of several parameters such as initial phosphorus concentration, temperature, BOF-slag size, initial pH, and BOF-slag dosage on phosphorus removal kinetics were measured in detail. It was demonstrated that the removal process of phosphorus through BOF-slag followed pseudo-first-order reaction kinetics. The apparent rate constant (kobs) significantly decreased with increasing initial phosphorus concentration, BOF-slag size, and initial pH, whereas it exhibited an opposite trend with increasing reaction temperature and BOF-slag dosage. A linear dependence of kobs on total removed phosphorus (TRP) was established with kobs=(3.51±0.11)×10(-4)×TRP. Finally, it was suggested that the Langmuir-Rideal (L-R) or Langmuir-Hinshelwood (L-H) mechanism may be used to describe the removal process of phosphorus using BOF-slag.

  6. Radiometric report for a blast furnace tracing with radioactive isotopes

    International Nuclear Information System (INIS)

    One of the methods to monitor refractory wall of blast furnace is its tracing with radioactive isotopes. The tracer isotope can be detected by two ways: the external dosimetric measurement at the armour of the blast furnace and/or the radiometric measurement of the iron sample charge by charge. Any change in radiometric situation of tracer radioisotope is recorded in a radiometric report. This paper presents an original concept of radiometric report based upon PARADOX and CORELDRAW soft kits. Their advantage are: quick and easy changes, easy recording of current radioactivity of tracer isotope, short history of changes, visual mapping of the tracer isotope and others. In this way we monitored 6 blast furnaces and more than 180 radioactive sources

  7. Effect of Dosage of Fly Ash and Blast Furnace Slag on Performance of Concrete Prepared with Poorly Graded Sand%粉煤灰矿渣掺量对劣级配砂配制混凝土性能的影响

    Institute of Scientific and Technical Information of China (English)

    李茂红; 张雨杰; 陈航; 赵菊梅

    2015-01-01

    为生产优质的劣级配砂配制混凝土,通过调节粉煤灰矿渣掺量配制了6组劣级配砂配制混凝土,用Andreasen方程评价砂石堆积效应,并测试混凝土坍落度和抗压强度,研究粉煤灰矿渣掺量差异对劣级配砂配制混凝土工作性和抗压强度的影响。研究结果发现,劣级配砂与石混合仍可获得较紧密堆积,复掺40%粉煤灰、矿渣的混凝土及单掺30%粉煤灰的混凝土工作性满足泵送要求;各组混凝土56 d抗压强度均满足强度等级要求,且随粉煤灰含量增加混凝土抗压强度减小。可推断矿渣粉煤灰掺量对虽为劣级配砂配制但具有较紧密堆积混凝土工作性和抗压强度的影响,与对正常级配砂配制混凝土工作性和抗压强度的影响一致。%In order to fabricate high quality concrete using poorly graded sand,six groups of concrete with poor sand gradation were prepared with different dosages of fly ash (FA)and blast furnace slag (BFS). The sand and stone compactness of the concrete was evaluated using the Andreasen equation, and the slump and compressive strength of the concrete were tested to study the effect of the dosage of fly ash and blast furnace slag on the workability and compressive strength of the concrete prepared with poor sand gradation. The results showed that the poorly graded sand and crushed stones had an adequately dense packing;both the concrete groups with 40% FA +BFS replacement and 30% FA replacement satisfied the pumping requirement;the concrete compressive strength in each group at 56 d satisfied the requirement of the strength grade,and decreased with the increasing of the dosage of fly ash. Therefore,the effect of the FA and BFS dosage on the workability and compressive strength of the concrete with poor sand gradation and dense packing is similar to that on the concrete with normal sand gradation.

  8. Use of coal-water mixtures in blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Malgarini, G.; Giuli, M.; Davide, A.; Carlesi, C. (Centro Sviluppo Materiali, Rome (Italy); Italsider, Genoa (Italy); Deltasider, Piombino (Italy))

    1989-03-01

    At the present time, an ironworks blast furnace employing a pulverized coal injection (PCI) system is in operation at the Piombino Works (Italy). A wide development, within this industry, of PCI techniques is expected in the near future to limit, as much as possible, the rebuilding of coke ovens. Research activities and industrial trials aimed at maximizing the use of coal injection into blast furnaces are in course of development. This paper uses flowsheets to illustrate such a system and provides graphs to indicate the economic convenience of PCI systems as compared with systems using naphtha as an injected fuel.

  9. Numerical Simulation of Fluid Flow in Blast Furnace Hearth

    Institute of Scientific and Technical Information of China (English)

    ZHAO Min-ge; SUN Tian-liang; CHENG Su-sen; GAO Zheng-kai

    2005-01-01

    The liquid flow in blast furnace hearth can result in the erosion of hearth. To prolong the campaign life of blast furnace, the effects of coke bed structure, coke porosity and deepness of taphole on liquid flow in hearth were studied by κ-ε model under different conditions. The results show that with the decrease of coke porosity, the peripheral flow is enhanced. Moreover, the existence of narrow coke free zone and the deepness reduction of taphole can increase the flowability on the bottom of hearth.

  10. Nodal wear model: corrosion in carbon blast furnace hearths

    International Nuclear Information System (INIS)

    Criteria developed for the Nodal Wear Model (NWM) were applied to estimate the shape of the corrosion profiles that a blast furnace hearth may acquire during its campaign. Taking into account design of the hearth, the boundary conditions, the characteristics of the refractory materials used and the operation conditions of the blast furnace, simulation of wear profiles with central well, mushroom and elephant foot shape were accomplished. The foundations of the NWM are constructed considering that the corrosion of the refractory is a function of the temperature present at each point (node) of the liquid metal-refractory interface and the corresponding physical and chemical characteristics of the corrosive fluid. (Author) 31 refs

  11. Numerical Study of the Reduction Process in an Oxygen Blast Furnace

    Science.gov (United States)

    Zhang, Zongliang; Meng, Jiale; Guo, Lei; Guo, Zhancheng

    2016-02-01

    Based on computational fluid dynamics, chemical reaction kinetics, principles of transfer in metallurgy, and other principles, a multi-fluid model for a traditional blast furnace was established. The furnace conditions were simulated with this multi-fluid mathematical model, and the model was verified with the comparison of calculation and measurement. Then a multi-fluid model for an oxygen blast furnace in the gasifier-full oxygen blast furnace process was established based on this traditional blast furnace model. With the established multi-fluid model for an oxygen blast furnace, the basic characteristics of iron ore reduction process in the oxygen blast furnace were summarized, including the changing process of the iron ore reduction degree and the compositions of the burden, etc. The study found that compared to the traditional blast furnace, the magnetite reserve zone in the furnace shaft under oxygen blast furnace condition was significantly reduced, which is conducive to the efficient operation of blast furnace. In order to optimize the oxygen blast furnace design and operating parameters, the iron ore reduction process in the oxygen blast furnace was researched under different shaft tuyere positions, different recycling gas temperatures, and different allocation ratios of recycling gas between the hearth tuyere and the shaft tuyere. The results indicate that these three factors all have a substantial impact on the ore reduction process in the oxygen blast furnace. Moderate shaft tuyere position, high recycling gas temperature, and high recycling gas allocation ratio between hearth and shaft could significantly promote the reduction of iron ore, reduce the scope of the magnetite reserve zone, and improve the performance of oxygen blast furnace. Based on the above findings, the recommendations for improvement of the oxygen blast furnace design and operation were proposed.

  12. Development of Self—flowing Al2O3—SiC—C Castable and Its Application to Troughs of Large Blast Furnaces

    Institute of Scientific and Technical Information of China (English)

    LIWenzhong; CHENGBenjun; 等

    1999-01-01

    The developed self-flowing Al2O3-SiC-C castable for troughs of blast furnace(BF) can self-flow under its own gravity,leveling,degassing,compacting and setting without vibration by aplication of external energy,The self-flwoing castable with high strength,improved thermal shock resistance and good resistance to molten slag and hot metal,has been used to troughs of large blast furnace,resulting in molten iron throughput of more than 100000 tons.

  13. Reduction of costs of iron production by changing parameters of the mixed blast-furnace wind

    OpenAIRE

    J. Terpák; Dorčák, L'.; I. Koštial; L. Pivka

    2010-01-01

    The blast-furnace wind from hot-blast stoves is a significant factor of the blast furnace functioning. The technology was analyzed in which the hot wind from hot-blast stoves is not mixed with the cool wind to a constant wind temperature, but is blown directly into the blast furnace. However, it is necessary to compensate for the changes of the theoretical temperature of burning in blast furnace as a consequence of non-stabilized wind temperature, by changing composition of the wind. This can...

  14. Experimental study on sulfur removal from ladle furnace refining slag in hot state by blowing Air

    Institute of Scientific and Technical Information of China (English)

    Li-hua Zhao; Lu Lin; Qi-fan Wu

    2016-01-01

    In view of the present problem of sulfur enrichment in the metallurgical recycling process of ladle furnace (LF) refining slag, a simple and efficient method of removing sulfur from this slag was proposed. The proposed method is compatible with current steelmaking processes. Sulfur removal from LF refining slag for SPHC steel (manufactured at a certain steel plant in China) by blowing air in the hot state was studied by using hot-state experiments in a laboratory. The FactSage software, a carbon/sulfur analyzer, and scanning electron micros-copy in conjunction with energy-dispersive X-ray spectroscopy were used to test and analyze the sulfur removal effect and to investigate factors influencing sulfur removal rate. The results show that sulfur ions in LF refining slag can be oxidized into SO2 by O2 at high tempera-ture by blowing air into molten slag; SO2 production was observed to reach a maximum with a small amount of blown O2 when the tem-perature exceeded 1350°C. At 1370°C and 1400°C, experimental LF refining slag is in the liquid state and exhibits good fluidity; under these conditions, the sulfur removal effect by blowing air is greater than 90wt% after 60 min. High temperature and large air flow rate are benefi-cial for removing sulfur from LF refining slag; compared with air flow rate, temperature has a greater strongly influences on the sulfur re-moval.

  15. Effect of electric arc furnace slag on growth and physiology of maize (Zea mays L.).

    Science.gov (United States)

    Radić, Sandra; Crnojević, Helena; Sandev, Dubravka; Jelić, Sonja; Sedlar, Zorana; Glavaš, Katarina; Pevalek-Kozlina, Branka

    2013-12-01

    Basic slag, used in this study as a potential source of certain nutrients, is a byproduct of the production of steel in electric arc furnace (EAF). A pot experiment with two nutrient-poor substrates was conducted to investigate to compare the effect of EAF steel slag and fertilizers NPK + F e on growth and availability of specific nutrients to maize. Mineral content of both substrate and plant leaves, growth, chlorophyll fluorescence and photosynthetic pigments were measured following six weeks of cultivation. As steel slag also contains trace amounts of heavy metals, certain oxidative parameters (antioxidative enzyme activities and lipid peroxidation) were evaluated as well. The steel slag improved soil mineral composition, increased above ground maize biomass by providing Fe, Mn, Mg, K and partly P and improved photosynthetic parameters. The potential phytotoxicity of EAF slag containing substrates was not determined as evaluated by MDA (malondialdehyde), GR (glutathione reductase) and APX (ascorbate peroxidase) levels. The obtained results show that EAF steel slag is comparable to NPK + F e in supplying nutrients for maize growth, indicating the potential of EAF steel slag as an inexpensive and non-phytotoxic nutrient supplier especially in poor soils.

  16. The Change in Surface Area Properties of Blast Furnace

    Directory of Open Access Journals (Sweden)

    Rađenović, A.

    2009-04-01

    Full Text Available Blast furnace sludge-BFS is a by-product and waste material of the iron and steel industry. Recently, the adsorption capabilities of blast furnace sludge have been attracting great interest. It is known that materials with modified surface properties can be obtained by different chemical and thermal treatments.The aim of this work was to investigate the influence of chemical treatment by acetic acid and thermal treatment by heating at 700 °C, on the surface properties of blast furnace sludge. Chemical treatment was performed by acetic acid adsorption on BFS.Microscopic observation was conducted using scanning electron microscopy (SEM method. Changes in examined surface area properties were analyzed by Brunauer-Emmett-Teller (BET and Barrett-Joyner-Halenda (BJH methods.Increasing of specific surface area, decreasing of pore size and better pore size distribution in BFS samples were registered after the applied experimental procedure. The obtained results revealed that the performed chemical and heat treatment presented the activation of blast furnace sludge.

  17. Feedback experience from a 30 years old concrete using cement with a high content of blast furnace slag; Retour d'experience sur un beton age de 30 ans contenant un ciment riche en laitier

    Energy Technology Data Exchange (ETDEWEB)

    Charron, Ch. [Holcim, Obourg (Belgium); Lion, M.; Jeanpierre, A. [Electricite de France (EDF), Ceidre-TEGG, 13 - Aix en Provence (France); Ammouche, A. [LERM, 13 - Arles (France)

    2009-08-15

    In this study, we analyze the aspect of a slag cement concrete used in the seventies for the construction of the walls of a structure located close to the channel sea. From different characterization tests (chemical, physical, and micro structural), it can be conclude that the concrete is not showing any pathology and any important attack, due to the marine environment. After being exposed during 30 years, the chlorides ions have not reach the steel metal bar reinforcement and the carbonation depth is still low. This study details the results of chloride diffusion coefficient and carbonation depth measurements, sulfates and chloride quantification, XRD analysis, and SEM examination. (authors)

  18. Analysis on the Oversize Blast Furnace Desulfurization and a Sulfide Capacity Prediction Model Based on Congregated Electron Phase

    Science.gov (United States)

    Zhenyang, Wang; Jianliang, Zhang; Gang, An; Zhengjian, Liu; Zhengming, Cheng; Junjie, Huang; Jingwei, Zhang

    2016-02-01

    Through analyzed and regressed the actual productive desulfurization data from the oversize blast furnace (5500 m3) in north China, the relationship between the sulfur distribution parameters and the slag composition in actual production situation was investigated. As the slag and hot metal phases have their own balance sulfur content or sulfur partial pressure in gas phase, respectively, the non-equilibrium of sulfur among gas, slag, and metal phases leads to the transmission and distribution of sulfur. Combined with sulfur transmission reactions between gas, slag and metal phases, C/CO pairs equilibrium, and Wagner model, the measured sulfide capacity can be acquired using sulfur distribution ratio, sulfur activity coefficient, and oxygen activity in hot metal. Based on the theory of congregated electron phase, a new sulfide capacity prediction model (CEPM) has been developed, which has a good liner relationship with the measured sulfide capacity. Thus, using the burden structure for BF, the ironmaking slag composition can be obtained simply and can be used to reliably predict the ironmaking slag desulfurization ability a few hours later after charging under a certain temperature by CEPM.

  19. Modernization of USS/KOBE No. 3 blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Diederich, D.J.; VanderSluis, F.H.; Yukubo, Y.; Bernarding, T.F.; Emoto, E. (Kobe Steel Co., Lorain, OH (United States). USS)

    1993-01-01

    The USS/KOBE Steel Company was formed on July 1, 1989 as a joint venture between USS and KOBE Steel of Japan. A major premise of the joint venture was to use generated capital for the modernization of the plant's facilities. The first major project of the new company was the total renovation of No. 3 Blast Furnace. This furnace is to be the mainstay of quality hot metal production for the future of the new company. No. 3 Blast Furnace was last operated in 1982. An original reline was planned in 1981, but was deferred due to economic conditions. Subsequent dismantling and engineering were performed in 1985 but the facility basically laid dormant for ten years until 1991. This paper discusses the various systems installed during the furnace rebuild along with some of the construction aspects of the rebuild along with some of the construction aspects of the rebuild. Modernized USS/KOBE No. 3 Blast Furnace (Blow-in: May 4, 1992) introduced various improvements of equipment and technology, such as a Paul Wurth Top, coke screening, casthouse, gas cleaning, stoves, and automatic stockhouse in order to make it a world class competitor.

  20. Role of mini-blast furnaces in South East Asia

    Energy Technology Data Exchange (ETDEWEB)

    Lakshmanan, V.K.; Pfeifer, H.C. [Tata Korf Engineering Services, Calcutta (India)

    1997-12-31

    Mini blast furnaces (MBFs) are a small, economic, proven iron production technology. They are widely used in mini integrated steel plants and are likely to be yet more widely used. MBFs are described, contrasting them with direct reduction technology and with conventional blast furnaces. Besides their economic advantages they also cause few adverse environmental effects. These features have made MBF plant popular in Brazil and India in recent years, and plants are also planned in Indonesia. MBF-EOF (Energy optimising furnace) plants are also gaining popularity. They are useful where power is scarce and expensive. MBF-EOF plants are under construction in India and Indonesia. The future use of MBF plants in Asia is discussed. 9 refs., 2 figs., 5 tabs.

  1. A static approach towards coke collapse modelling in blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Nag, S.; Basu, S. Yu, A.B.

    2009-10-15

    Burden distribution control in a blast furnace has a close relationship with wind acceptance and gas utilisation. Quantification of radial distribution of ore and coke is important for proper control of blast furnace operation. Charging of metallic burden over a layer of coke causes a portion of the coke layer to get dislodged from its original position, similar to the situation observed when a heavy material is dropped on a bed of lighter particles. This phenomenon, designated 'coke collapse', significantly changes the ore/coke distribution in the radial direction and thus affects the permeability of the furnace shaft. In the present work a mathematical model for quantifying the amount of coke collapse has been proposed on the basis of 'stability of slope theory'. The calculation from this model has been compared with the results from experiments in simplified physical models. Predictions of the mathematical model are in good agreement with experimental results.

  2. Three-dimensional modelling of in-furnace coal/coke combustion in a blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Y.S. Shen; B.Y. Guo; A.B. Yu; P.R. Austin; P. Zulli [University of New South Wales, Sydney, NSW (Australia). Lab for Simulation and Modelling of Particulate Systems

    2011-02-15

    A three-dimensional mathematical model of the combustion of pulverized coal and coke is developed. The model is applied to the region of lance-blowpipe-tuyere-raceway-coke bed to simulate in-furnace phenomena of pulverized coal injection in an ironmaking blast furnace. The model integrates not only pulverized coal combustion model in the blowpipe-tuyere-raceway-coke bed but also coke combustion model in the coke bed. The model is validated against the measurements under different conditions. The comprehensive in-furnace phenomena are investigated in the raceway and coke bed, in terms of flow, temperature, gas composition, and coal burning characteristics. The underlying mechanisms for the in-furnace phenomena are also analysed. The simulation results indicate that it is important to include recirculation region in the raceway and the coke bed reactions for better understanding in-furnace phenomena. The model provides a cost-effective tool for understanding and optimizing the in-furnace flow-thermo-chemical characteristics of the PCI operation in full-scale blast furnaces. 32 refs., 10 figs., 3 tabs.

  3. Adsorption Study of Electric Arc Furnace Slag for the Removal of Manganese from Solution

    Directory of Open Access Journals (Sweden)

    C. L. Beh

    2010-01-01

    Full Text Available Problem statement: Steel making slag from Electric Arc Furnace (EAF is an abundant by-product in Malaysia steel making industry. It has potential to be used for heavy metal removal from contaminated water or waste water. Approach: The aim of this study was to investigate the characteristic and behavior of manganese removal by using EAF slag for efficient metal removal. The removal characteristics of manganese were investigated in term of sorption kinetics and isotherm. The batch adsorption kinetics and isotherm studies were carried out at 28°C and ten grams of EAF slag was added into 1 L manganese solution of various concentrations of 10, 25, 50, 75, 100 and 120 mg L-1. All these different mixtures were stirred and sampled at various desired times and centrifuged. The supernatant solutions were then collected for chemical analysis. Results: It was found that the EAF slag adsorption kinetics can be described well by the pseudo-2nd order kinetic model with fairly high correlation coefficients. The adsorption process obeyed the Langmuir isotherm model and the maximum uptake of the manganese from the solution is 2.31 mg L-1 g-1 of EAF slag used. Conclusion: From the study, it was concluded that the EAF slag can be an efficient adsorbent to remove manganese from both the solution and waste water.

  4. The Concept of Slag Decopperisation in the Flash Furnace Process by Use of Complex Reagents

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-04-01

    Full Text Available The article presents an outline of the new technology of pyrometallurgical processing of slag in the direct-to-blister process. The analysis is based on the example of the production process of KGHM Polish Copper SA. A new way of implementing the technology of recovery of copper from the flash furnace slag by means of different feedstocks has been proposed. The method of controlling the processes is another innovation discussed in the paper. The presented concept intensify the reduction reactions, using the Carbo-N-Ox method, of copper compounds to forms of metallic phases in the slag. The processes of coagulation are accelerated and the processes crystallization of metallic phases are under control.

  5. Using a direct-current arc furnace to recover cobalt from slags

    Science.gov (United States)

    Jones, R. T.; Deneys, A. C.

    1998-10-01

    Cobalt can be recovered from a variety of slags by treatment with a carbonaceous reducing agent in a direct-current arc furnace at around 1,500°C. The principal materials suitable for treatment using this technology are primary smelter slags, which typically originate from the processing of sulfide concentrates. The technology has been tested using copper, nickel-copper, and lead smelting slags. In all cases studied, cobalt is recovered as a valuable by-product to help improve overall plant profitability. Pilot-plant tests have demonstrated a cobalt recovery of more than 80 percent at power levels up to 600 kW. Very high recoveries of other valuable elements, such as nickel and copper, have also been achieved.

  6. Durability and acoustics of concrete with slag of cupola furnace as fine aggregate replacement

    OpenAIRE

    Ricardo Alfredo Cruz Hernández; Carlos Mauricio Pico Cortés; Ludwing Pérez Bustos

    2015-01-01

    In this paper, it was evaluated the performance of concrete with crushed slag of cupola furnace (SCF) as sand replacement in percentages of 0 %, 10 %, 15 % and 20 %, subjected to accelerated chemical attacks of carbonation, sulfation and alkali-aggregate reaction (AAR). The sound absorption characteristics of the material were determined through the sound absorption coefficient (α), and the noise reduction coefficient (NRC). Carbonation was evaluated through a closed camera with the 70 % conc...

  7. Biomass as blast furnace injectant – Considering availability, pretreatment and deployment in the Swedish steel industry

    International Nuclear Information System (INIS)

    Highlights: • Injection of biofuels was modeled, using real blast furnace data as reference. • For charcoal, torrefied and pelletized biomass; a replacement limit was predicted. • As expected, reduced CO2 emissions are possible, especially when using charcoal. • We also found that substantial energy savings can be made, using any of the biofuels. • Circumstances today and biomass availability tomorrow are encouraging for deployment. - Abstract: We have investigated and modeled the injection of biomass into blast furnaces (BF), in place of pulverized coal (PC) from fossil sources. This is the easiest way to reduce CO2 emissions, beyond efficiency-improvements. The considered biomass is either pelletized, torrefied or pyrolyzed. It gives us three cases where we have calculated the maximum replacement ratio for each. It was found that charcoal from pyrolysis can fully replace PC, while torrefied material and pelletized wood can replace 22.8% and 20.0% respectively, by weight. Our energy and mass balance model (MASMOD), with metallurgical sub-models for each zone, further indicates that (1) more Blast Furnace Gas (BFG) will be generated resulting in reduced fuel consumption in an integrated plant, (2) lower need of limestone can be expected, (3) lower amount of generated slag as well, and (4) reduced fuel consumption for heating the hot blast is anticipated. Overall, substantial energy savings are possible, which is one of the main findings in this paper. Due to the high usage of PC in Sweden, large amounts of biomass is required if full substitution by charcoal is pursued (6.19 TWh/y). But according to our study, it is likely available in the long term for the blast furnace designated M3 (located in Luleå). Finally, over a year with almost fully used production capacity (2008 used as reference), a 28.1% reduction in on-site emissions is possible by using charcoal. Torrefied material and wood pellets can reduce the emissions by 6.4% and 5.7% respectively

  8. Stabilization of mercury using waste ladle furnace slag.

    Science.gov (United States)

    Sun, Darren Delai; Zhang, Lilin; Lai, Dickson

    2013-12-01

    Disposal of mercury waste has always provided unique challenges due to its high degree of complexity and volatility. This study evaluated the feasibility of using waste LF slag to form a cementitious matrix capable of providing an effective stabilization/solidification solution for the treatment of mercury wastes. The new matrix was synthesized and simulated through a combination of alkali activation and autoclaving process and doped with mercury nitrate at increasing dosage while monitoring the final form of the mercury and its effects on the mineral stability and structure of the new matrix. Compressive strength of up to 20 N/mm2 was achievable for the original matrix. Promising results were obtained in terms of reduced leachability of the mercury when compared to ordinary Portland cement systems at low doping concentration of around 0.5% by weight. A series of precipitation reactions was found to be the main cause responsible for this successful stabilization, especially the metal sulfide precipitation that occurred with the sulfur present in the original waste LF slag. PMID:24558709

  9. Energy balance analysis for Erdemir blast furnace number one

    Energy Technology Data Exchange (ETDEWEB)

    M. Emre Ertem; Sabit Gurgen [Eregli Iron and Steel Works Inc., Zonguldak (Turkey). Energy Management Department

    2006-08-15

    There are two blast furnaces in Erdemir. The blast furnace No. 1, Ayse, started operations in 1965. Having been modernized three times in the years 1971, 1977, and 1986, it has been re-lined (the renewal of refractory bricks) in the year 1998. The diameter of its reservoir is 8.99 m with a working volume of 1505.0 m{sup 3}. The daily production capacity is 3000 tons amounting to 1,065,000 tons annually tons. The blast furnace No. 2, Zubeyde, started its operations in 1978. It has been modernized twice in the years 1987 and 1995 and has been re-lined in October 2000. It is of top pressure type and has oxygen injection. The diameter of its reservoir is 9.70 m with the working volume being 1707.7 m{sup 3}. The daily production capacity is 4000 tons with the annual being 1,420,000 tons. The iron production process consumes 50% of the total energy and comprises a significant portion of total costs in the integrated steel works. Iron (Fe) production is made by the reduction of hematite (Fe{sub 2}O{sub 3}) and magnetite (Fe{sub 3}O{sub 4}) with coke in the blast furnace. This can be analyzed as two separate areas, namely the furnace and stoves. The necessary carbon and high temperature required by the reduction process makes the furnaces an energy balance center. In this study, the limits of the Blast Furnace No. 1 in Erdemir have been chosen as the control volume in which the stoves have not been included. By the identification of the energy sources that move in and out of the control volume, the energy output sources have been fractioned and categorized. For the implementation of the method, also known as the balance analysis has been chosen and the model presented in the 'Japanese Steel Making Handbook' has been taken as a reference.

  10. Energy balance analysis for Erdemir blast furnace number one

    Energy Technology Data Exchange (ETDEWEB)

    Emre Ertem, M. [Eregli Iron and Steel Works Inc., Energy Management Department, 67330 Kdz. Eregli, Zonguldak (Turkey); Guergen, Sabit [Dokuz Eyluel University, Department of Mining Engineering, 35100 Bornova, Izmir (Turkey)

    2006-08-15

    Eregli Iron and Steel Works (Erdemir) began its activities on May 15, 1965 with an annual production capacity of 450,000 tons and has made important contributions to the Turkish economy ever since. Today, with a total amount of crude steel production exceeding three million tons, it is the largest integrated iron and steel factory and the sole producer of flat steel in the country. Erdemir produces hot and cold rolled coils, zinc, tin, and chromium plated steel. There are two blast furnaces in Erdemir. The blast furnace No. 1, Ayse, started operations in 1965. Having been modernized three times in the years 1971, 1977, and 1986, it has been re-lined (the renewal of refractory bricks) in the year 1998. The diameter of its reservoir is 8.99m with a working volume of 1505.0m{sup 3}. The daily production capacity is 3000 tons amounting to 1,065,000 tons annually tons. The blast furnace No. 2, Zubeyde, started its operations in 1978. It has been modernized twice in the years 1987 and 1995 and has been re-lined in October 2000. It is of top pressure type and has oxygen injection. The diameter of its reservoir is 9.70m with the working volume being 1707.7m{sup 3}. The daily production capacity is 4000 tons with the annual being 1,420,000 tons. The iron production process consumes 50% of the total energy and comprises a significant portion of total costs in the integrated steel works. Iron (Fe) production is made by the reduction of hematite (Fe{sub 2}O{sub 3}) and magnetite (Fe{sub 3}O{sub 4}) with coke in the blast furnace. This can be analyzed as two separate areas, namely the furnace and stoves. The necessary carbon and high temperature required by the reduction process makes the furnaces an energy balance center. In this study, the limits of the Blast Furnace No. 1 in Erdemir have been chosen as the control volume in which the stoves have not been included. By the identification of the energy sources that move in and out of the control volume, the energy output

  11. Investigations on phosphorus recovery and reuse as soil amendment from electric arc furnace slag filters.

    Science.gov (United States)

    Bird, Simon C; Drizo, Aleksandra

    2009-11-01

    Electric arc furnace (EAF) steel slag has been identified as an effective filter material for the removal of phosphorus (P) from both point and non-point sources. To determine the feasibility of land-applying P saturated EAF steel slag this study was undertaken to investigate (i) saturated EAF steel slag material's potential as a P fertilizer or soil amendment and (ii) P desorption and metals leachate from saturated EAF steel slag material to surface runoff. Medicago sativa (alfalfa) was planted in a nutrient depleted washed sand media. Phosphorus was added either as saturated EAF steel slag or as a standard commercial phosphate fertilizer in order to assess the plant availability of the P from saturated EAF steel slag. Four different P application levels were tested: a low (20 lbs acre furrow slice(-1) (5.5 g P m(-3))) two medium (40 and 60 lbs. acre f.s.(-1) (11 and 16.5 g P m(-3))) and a high (120 lbs. acre f.s.(-1) (33 g P m(-3))). The above-ground biomass of half of the plants was harvested after 5 weeks and the second half at 10 weeks. All treatments regardless of the P source used showed high rates of germination. At the first harvest period (5 weeks) significantly higher above-ground biomass (p < 0.01) was seen at the 3 highest P amendment rates in treatments with triple super phosphate fertilizer (TSP) than with EAF steel slag. However, by the second harvest (10 weeks) only the highest amendment rate of TSP showed a significantly higher amount of biomass (p < 0.01), suggesting that EAF steel slag might be an effective slow release P source. In a second experiment, a rain simulator was used to assess desorption of DRP, TP and metals from a saturated and semi-saturated EAF steel slag. The results revealed that the total amounts of DRP and TP released to surface runoff from EAF steel slag were negligible when compared to the total quantities of P retained by this material. Overall the results from this study demonstrated that once the EAF steel slag filter

  12. Recent developments in blast furnace process control within British Steel

    Energy Technology Data Exchange (ETDEWEB)

    Warren, P.W. [British Steel Technical, Middlesbrough (United Kingdom). Teesside Labs.

    1995-12-01

    British Steel generally operates seven blast furnaces on four integrated works. All furnaces have been equipped with comprehensive instrumentation and data logging computers over the past eight years. The four Scunthorpe furnaces practice coal injection up to 170 kg/tHM (340 lb/THM), the remainder injecting oil at up to 100 kg/tHM (200 lb/THM). Distribution control is effected by Paul Wurth Bell-Less Tops on six of the seven furnaces, and Movable Throat Armour with bells on the remaining one. All have at least one sub burden probe. The blast furnace operator has a vast quantity of data and signals to consider and evaluate when attempting to achieve the objective of providing a consistent supply of hot metal. Techniques have been, and are being, developed to assist the operator to interpret large numbers of signals. A simple operator guidance system has been developed to provide advice, based on current operating procedures and interpreted data. Further development will involve the use of a sophisticated Expert System software shell.

  13. The Advancement in Intensified Smelting Technology of Baosteel Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    LinChengcheng; ZhangLonglai

    2005-01-01

    Baosteel always aims at becoming one of the most profitable enterprises in the world, enjoying international competence,benchmarking with the world advanced level, pursuing innovation sustainable development. Recent years, Baosteel Iron-making Department has caught the opportunity of increasing steel demand; conquering disadvantages such as changeable up-stream market, fuel and raw material's fight supplies and lower quality, etc. In our department, Major technical problems have been overcome, blast furnace intensified smelting technology improved, the cost of molten iron under control, blast fttmace long-life span control technology made breakthrough, and Baosteel's ironmaking capacity improved further.

  14. Model of phosphorus precipitation and crystal formation in electric arc furnace steel slag filters.

    Science.gov (United States)

    Claveau-Mallet, Dominique; Wallace, Scott; Comeau, Yves

    2012-02-01

    The objective of this study was to develop a phosphorus retention mechanisms model based on precipitation and crystallization in electric arc furnace slag filters. Three slag columns were fed during 30 to 630 days with a reconstituted mining effluent at different void hydraulic retention times. Precipitates formed in columns were characterized by X-ray diffraction and transmission electronic microscopy. The proposed model is expressed in the following steps: (1) the rate limiting dissolution of slag is represented by the dissolution of CaO, (2) a high pH in the slag filter results in phosphorus precipitation and crystal growth, (3) crystal retention takes place by filtration, settling and growth densification, (4) the decrease in available reaction volume is caused by crystal and other particulate matter accumulation (and decrease in available reaction time), and (5) the pH decreases in the filter over time if the reaction time is too low (which results in a reduced removal efficiency). Crystal organization in a slag filter determines its phosphorus retention capacity. Supersaturation and water velocity affect crystal organization. A compact crystal organization enhances the phosphorus retention capacity of the filter. A new approach to define filter performance is proposed: saturation retention capacity is expressed in units of mg P/mL voids.

  15. Rheological Characterization of Warm-Modified Asphalt Mastics Containing Electric Arc Furnace Steel Slags

    Directory of Open Access Journals (Sweden)

    M. Pasetto

    2016-01-01

    Full Text Available The environmental sustainability of road materials and technologies plays a key role in pavement engineering. In this sense, the use of Warm Mix Asphalt (WMA, that is, a modified asphalt concrete that can be produced and applied at lower temperature, is considered an effective solution leading to environmental and operational benefits. The environmental sustainability of WMA can be further enhanced with the inclusion of steel slag in partial substitution of natural aggregates. Nevertheless, such innovative material applied at lower temperatures containing warm additives and steel slag should be able to guarantee at least the same performance of traditional hot mix asphalts, thus assuring acceptable mechanical properties and durability. Therefore, the purpose of this study is to investigate the rheological behaviour of bituminous mastics obtained combining a warm-modified binder and a filler (material passing to 0.063 mm coming from electric arc furnace steel slag. To evaluate the influence of both warm additive and steel slag, a plain binder and limestone filler were also used for comparison purposes. Complex modulus and permanent deformation resistance of bitumens and mastics were assessed using a dynamic shear rheometer. Experimental results showed that steel slag warm mastics assure enhanced performance demonstrating promising applicability.

  16. Reduction of costs of iron production by changing parameters of the mixed blast-furnace wind

    Directory of Open Access Journals (Sweden)

    J. Terpák

    2010-04-01

    Full Text Available The blast-furnace wind from hot-blast stoves is a significant factor of the blast furnace functioning. The technology was analyzed in which the hot wind from hot-blast stoves is not mixed with the cool wind to a constant wind temperature, but is blown directly into the blast furnace. However, it is necessary to compensate for the changes of the theoretical temperature of burning in blast furnace as a consequence of non-stabilized wind temperature, by changing composition of the wind. This can be done by adding different media into the wind with different results from the operational and economical viewpoints. Essentially, the following types of media are used in blast furnaces: steam, oxygen, substitution fuels, nitrogen, and waste gas.

  17. Evaluation of efficiency of working time of equipment in blast furnace department

    OpenAIRE

    E. Kardas

    2012-01-01

    Purpose: The main aim of the paper is the evaluation of efficiency of working time of equipment in blast furnace department with the use of Overall Equipment Effectiveness (OEE) and PAMCO method.Design/methodology/approach: The investigation was made for blast furnace department in Polish steel plant. Two methods: OEE and PAMCO was used. The analysis covers the period of 7 years. The analysis was made based on different data: different types of time connected whit work of blast furnaces, inte...

  18. Investigations on phosphorus recovery and reuse as soil amendment from electric arc furnace slag filters.

    Science.gov (United States)

    Bird, Simon C; Drizo, Aleksandra

    2009-11-01

    Electric arc furnace (EAF) steel slag has been identified as an effective filter material for the removal of phosphorus (P) from both point and non-point sources. To determine the feasibility of land-applying P saturated EAF steel slag this study was undertaken to investigate (i) saturated EAF steel slag material's potential as a P fertilizer or soil amendment and (ii) P desorption and metals leachate from saturated EAF steel slag material to surface runoff. Medicago sativa (alfalfa) was planted in a nutrient depleted washed sand media. Phosphorus was added either as saturated EAF steel slag or as a standard commercial phosphate fertilizer in order to assess the plant availability of the P from saturated EAF steel slag. Four different P application levels were tested: a low (20 lbs acre furrow slice(-1) (5.5 g P m(-3))) two medium (40 and 60 lbs. acre f.s.(-1) (11 and 16.5 g P m(-3))) and a high (120 lbs. acre f.s.(-1) (33 g P m(-3))). The above-ground biomass of half of the plants was harvested after 5 weeks and the second half at 10 weeks. All treatments regardless of the P source used showed high rates of germination. At the first harvest period (5 weeks) significantly higher above-ground biomass (p fertilizer (TSP) than with EAF steel slag. However, by the second harvest (10 weeks) only the highest amendment rate of TSP showed a significantly higher amount of biomass (p slow release P source. In a second experiment, a rain simulator was used to assess desorption of DRP, TP and metals from a saturated and semi-saturated EAF steel slag. The results revealed that the total amounts of DRP and TP released to surface runoff from EAF steel slag were negligible when compared to the total quantities of P retained by this material. Overall the results from this study demonstrated that once the EAF steel slag filter reaches its saturation point, the material could be re-used as soil amendment for the slow release of bioavailable P with minimal risk for loss of P to

  19. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    Science.gov (United States)

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  20. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    Science.gov (United States)

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  1. Coke Reactivity in Simulated Blast Furnace Shaft Conditions

    Science.gov (United States)

    Haapakangas, Juho; Suopajärvi, Hannu; Iljana, Mikko; Kemppainen, Antti; Mattila, Olli; Heikkinen, Eetu-Pekka; Samuelsson, Caisa; Fabritius, Timo

    2016-08-01

    Despite the fact that H2 and H2O are always present in the gas atmosphere of a blast furnace shaft, their role in the solution-loss reactions of coke has not been thoroughly examined. This study focuses on how H2 and H2O affect the reaction behavior and whether a strong correlation can be found between reactivity in the conditions of the CRI test (Coke Reactivity Index) and various simulated blast furnace shaft gas atmospheres. Partial replacement of CO/CO2 with H2/H2O was found to significantly increase the reactivity of all seven coke grades at 1373 K (1100 °C). H2 and H2O, however, did not have a significant effect on the threshold temperature of gasification. The reactivity increasing effect was found to be temperature dependent and clearly at its highest at 1373 K (1100 °C). Mathematical models were used to calculate activation energies for the gasification, which were notably lower for H2O gasification compared to CO2 indicating the higher reactivity of H2O. The reactivity results in gas atmospheres with CO2 as the sole gasifying component did not directly correlate with reactivity results in gases also including H2O, which suggests that the widely used CRI test is not entirely accurate for estimating coke reactivity in the blast furnace.

  2. The effect of blast furnace coke quality on the possibility of its use

    Directory of Open Access Journals (Sweden)

    A. Konstanciak

    2013-04-01

    Full Text Available In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  3. Effects of the slag former on the metal melting and radionuclides distribution in an electric arc furnace

    International Nuclear Information System (INIS)

    The characteristics of the metal melting and radionuclide distribution of the radioactive has been investigated in a lab-scale arc furnace. The slag former based on the constituents of silica, calcium oxide, aluminum oxide, borate and calcium fluoride additions was used for melting of the stainless and carbon steel. In the melting of the stainless steel, the amount of slag formation increased with an increase of the concentration of the slag former. But the effects of the slag basicity on the amount of slag formation showed a local maximum value of the slag formation with an increase of the basicity index in the melting of the stainless steel as well as in the melting of the carbon steel. With an increase of the amount of slag former addition, the trends of the cobalt distribution into the ingot and the slag depended on the kind of slag former used in the melting of the stainless steel while the effect of the slag basicity on the distribution of the cobalt was not clarified in the melting of carbon steel. In the melting of the carbon steel, the strontium was captured at up to 50% into the slag phase. Cesium was completely eliminated from the melt of the stainless steel as well as the carbon steel and distributed to the dust phase

  4. Effects of slag and fly ash in concrete in chloride environment

    NARCIS (Netherlands)

    Polder, R.B.

    2012-01-01

    This paper addresses experience from The Netherlands with blast furnace slag and fly ash in concrete in chloride contaminated environments, both from the field and the laboratory. Use of slag produced in The Netherlands started in the 1930s and CEM III/B LH HS, with typically 70% slag, became the do

  5. Upgrading constructed wetlands phosphorus reduction from a dairy effluent using electric arc furnace steel slag filters.

    Science.gov (United States)

    Weber, D; Drizo, A; Twohig, E; Bird, S; Ross, D

    2007-01-01

    In 2003, a subsurface flow constructed wetlands (SSF-CW) system was built at the University of Vermont (UVM) Paul Miller Dairy Farm as an alternative nutrient management approach for treating barnyard runoff and milk parlour waste. Given the increasing problem of phosphorus (P) pollution in the Lake Champlain region, a slag based P-removal filter technology (PFT) was established (2004) at the CW with two objectives: (i) to test the filters' efficiency as an upgrade unit for improving P removal performance via SSF-CW (ii) to investigate the capacity of filters technology to remove P as a "stand alone" unit. Six individual filters (F1-F6) were filled with electric arc furnace (EAF) steel slag, each containing 112.5 kg of material with a pore volume of 21 L. F1-F4, fed with CW treated water, received approximately 2.17 g DRP kg(-1) EAF steel slag (0.25 kg DRP total) during the 259 day feeding period. F1-F4 retained 1.7 g DRP kg(-1) EAF steel slag, resulting in an average P removal efficiency of 75%. The addition of filters improved CW DRP removal efficiency by 74%. F5 and F6, fed non-treated water, received 1.9 g DRP kg(-1) EAF steel slag (0.22 kg DRP in total) and retained 1.5 g DRP kg(-1) resulting in a P removal efficiency of 72%. The establishment of the EAF slag based PFT is the first in-field evaluation of this technology to reduce P from dairy farm effluent in Vermont.

  6. Minimization of Blast furnace Fuel Rate by Optimizing Burden and Gas Distribution

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Chenn Zhou

    2012-08-15

    The goal of the research is to improve the competitive edge of steel mills by using the advanced CFD technology to optimize the gas and burden distributions inside a blast furnace for achieving the best gas utilization. A state-of-the-art 3-D CFD model has been developed for simulating the gas distribution inside a blast furnace at given burden conditions, burden distribution and blast parameters. The comprehensive 3-D CFD model has been validated by plant measurement data from an actual blast furnace. Validation of the sub-models is also achieved. The user friendly software package named Blast Furnace Shaft Simulator (BFSS) has been developed to simulate the blast furnace shaft process. The research has significant benefits to the steel industry with high productivity, low energy consumption, and improved environment.

  7. Slags in steel making; Kuonat teraeksen valmistuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Paeaetalo, M.; Karhu, P.; Jauhiainen, A.; Alamaeki, P.; Koski-Laine, S.; Ollila, J. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    At the first step of the project all stages of the steelmaking processes were viewed from the blast furnace to the continuous casting. Slag knowledge of each processes were collected into a guide, which is meant to help both production and research. At the same time the essential problems caused by slags in steelmaking were focused. At the second step the focus of this slag-project were transferred into the desulphurization, converter, ladle and tundish slags. Wide slag knowledge has been divided into smaller parts and applied versatile into the steelmaking process taking into account the metallurgical, economical and qualitative aspects. (orig.) SULA 2 Research Programme; 13 refs.

  8. Assessment of hexavalent chromium release in Malaysian electric arc furnace steel slag for fertilizer usage

    Science.gov (United States)

    Bankole, L. K.; Rezan, S. A.; Sharif, N. M.

    2014-03-01

    This study investigates the leaching of hexavalent chromium (Cr (VI)) from electric arc furnace steel slag as Cr (VI) is classified as human carcinogen. Batch leaching tests were performed for 16 days. The lixiviants used were alkaline, de-ionized and rain water. After 16 days, Cr (VI) was found to be highest in alkaline water (0.03 mg/L) and lowest in de-ionized water (0.01 mg/L). Besides the lixiviants used, slag stirring speed and liquid to solid ratio also affect Cr (VI) released. The experimental work was complimented with slag characterization using XRF, XRD and SEM/EDX analysis. The leaching process was also simulated via Factsage software to calculate isothermal pourbaix diagrams. The Cr (VI) released was low and below the threshold of 0.1 mg/L set for public water systems. Recycle the slag as fertilizer should be considered safe as it does not exceed the safety limit set for Cr (VI) dissolution.

  9. Modelling of turbulent combustion in the blast furnace raceway

    Energy Technology Data Exchange (ETDEWEB)

    Karvinen, R.; Maekiranta, R. [Tampere Univ. (Finland). Energy and Process Engineering

    1996-12-31

    The phenomena concerning coke-gas -suspension and simultaneous combustion of solid coke particles and residual fuel oil in a blast furnace raceway are modelled. The flow field of suspension is predicted by using the two fluid model, which is based on the Eulerian method, in the Phoenics code. The standard k-e -model of turbulence is used. Pyrolysis of oil droplets is calculated with the own coded subroutine, which is based on the Lagrangian approach. Gas phase reaction rate is assumed to be controlled by chemical kinetics. Radiative heat transfer is calculated by using the six-flux method. Heterogenous surface reactions are used for the coke particles. Calculations without coke combustion show that due to a poor mixing in the hot blast, pyrolysis gases of residual fuel oil have not time enough to react with oxygen. It is obvious that if combustion of coke particles is taken into account, the oxygen content in the blast decreases to such a level, that unburnt pyrolysis gases can flow out of the raceway causing problems. The distribution of coke void fraction has been succeeded to predict in the raceway domain. Coke particles fall from the upper part of the raceway to the hot blast forming locally high concentrations, which affect very strongly the oxygen distribution of the hot blast. (orig.) SULA 2 Research Programme; 10 refs.

  10. The efficiency of quartz addition on electric arc furnace (EAF) carbon steel slag stability.

    Science.gov (United States)

    Mombelli, D; Mapelli, C; Barella, S; Gruttadauria, A; Le Saout, G; Garcia-Diaz, E

    2014-08-30

    Electric arc furnace slag (EAF) has the potential to be re-utilized as an alternative to stone material, however, only if it remains chemically stable on contact with water. The presence of hydraulic phases such as larnite (2CaO SiO2) could cause dangerous elements to be released into the environment, i.e. Ba, V, Cr. Chemical treatment appears to be the only way to guarantee a completely stable structure, especially for long-term applications. This study presents the efficiency of silica addition during the deslagging period. Microstructural characterization of modified slag was performed by SEM and XRD analysis. Elution tests were performed according to the EN 12457-2 standard, with the addition of silica and without, and the obtained results were compared. These results demonstrate the efficiency of the inertization process: the added silica induces the formation of gehlenite, which, even in caustic environments, does not exhibit hydraulic behaviour.

  11. Methods for monitoring heat flow intensity in the blast furnace wall

    OpenAIRE

    Dorčák, L'.; J. Terpák; I. Podlubný; L. Pivka

    2010-01-01

    In this paper we present the main features of an online system for real-time monitoring of the bottom part of the blast furnace. Firstly, monitoring concerns the furnace walls and furnace bottom temperatures measurement and their visualization. Secondly, monitored are the heat flows of the furnace walls and furnace bottom. In the case of two measured temperatures, the heat flow is calculated using multi-layer implicit difference scheme and in the case of only one measured temperature, the hea...

  12. 炼炉内硼硅铁凝渣解体爆破%Controlled Explosion on Special Substance to Demolish Iron-Baron-Silicon Composite Slag in Furnace

    Institute of Scientific and Technical Information of China (English)

    葛正来

    2013-01-01

    特种爆破介质硼硅铁,非铁非石,是硼、硅、铁这3种主要元素材料的非结晶体凝聚物.其强度远大于岩石和混凝土,不易钻孔,解体装药量不易掌握.在直径2 m的炼炉内,对厚度0.4m的非正常冷却凝渣进行爆破解体,又必须完好保护炉胆碳耐火砖层,安全防护要求极高,施工及其困难.通过了解该介质的特性,改进钻孔方法,采用炉内掏槽试炮,延时逐段解体爆破等方法,获取了一些初浅有益的经验.%The slag is a non-crystalline composition of iron-boron-silicon with greater strength than granite and concrete.The hardness of slag made the hole-drilling and explosive charging process very difficult.The controlled explosions method was applied to demolish and remove the solid slag in 0.4 m thickness in a 2 m diameter furnace,meanwhile some measures were taken to protect the fire resistant brick layer of inner surface of the furnace.Through understanding the properties of such material,by using an improved drilling technique to drill slots with precise arrangement within the furnace,trial blasting and section by section delay explosions,a good explosion effect was obtained.

  13. 热锰渣生产纤维棉用熔窑设备的设计探讨%DISCUSSION ON THE DESIGN OF ELECTRIC MELTING FURNACE TO PRODUCING CELLUCOTTON WITH HOT MANGANESE SLAG

    Institute of Scientific and Technical Information of China (English)

    耿海堂; 商树仑

    2016-01-01

    It details the design problems to be noticed of the electric melting furnace adopted blast furnace and sub-merged-arc furnace heat slag on the following aspects, such as melting furnace choice, power allocation, control mode, electrode insert mode, material choice and maintenance, puts forwards some suggestion and solution.%详细介绍了设计高炉(矿热炉)热渣电熔窑时,在熔窑的选择,熔窑设计时功率配置、控制方式、电极插入方式及材料选择维护等方面应该注意的问题,并提出建议及解决方案。

  14. [Phosphorus adsorption and regeneration of electric arc furnace steel slag as wetland medium].

    Science.gov (United States)

    Zhai, Li-hua; He, Lian-sheng; Xi, Bei-dou; Chen, Yue; Meng, Rui; Huo, Shou-liang; Liu, Hong-liang

    2008-12-01

    The long-term phosphorus (P) adsorption and retention capacities of electric arc furnace (EAF) steel slag materials derived from one batch and a 278-d column experiments with a synthetic P solution were compared. The investigations of the regeneration of the P adsorption capacity by water level decrease was conducted. It was revealed column experiment on a long-term basis can determine P saturation of EAF accurately. And the results can be used for realistic estimations of constructed wetland systems (CWS) longevity. EAF slag showed a high afinity for P, reaching a saturation value of 1.65 g/kg. Regeneration experiment of the P adsorbing capacity by this material showed that, after 4 weeks of water level decrease, EAF steel slag was able to increase its initial P adsorption capacity to 2.65 g/kg. A sequential P fractionation experiment was performed to quantify the proportion of P bound to mineral compounds in EAF. From the most loosely bound to the most strongly bound P fraction, P1 was associated with resin extractable (13%), Fe extractable (0.5 mol/L Na2CO3, 39%), Al extractable (0.1 mol/L NaOH, 21%), Ca extractable (1 mol/L HCl, 13%), and Ca in a stable residual pool (concentrated hot HCl, 14%). X-ray fluorescence analyses of EAF steel slag chemical composition revealed that the continuous application of a P solution resulted in 300% and 170% increases in K2O and P2O5, respectively. Al2O3 and FeO increased by 8%, while the portion of CaO remained unchanged. The investigated properties (P retention potential, regeneration of P adsorption, P fractionation) provide useful data about the suitability of slag material as a media for longterm P removal and dry-wet operation can improve P retention capacity of EAF to prolong the longevity of full-scale CWS.

  15. Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

    Science.gov (United States)

    Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

    2014-12-01

    Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant.

  16. Injection of heavy fuel oil into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Paloposki, T. [Helsinki Univ. of Technology, Otaniemi (Finland); Hakala, J.; Mannila, P.; Laukkanen, J. [Oulu Univ. (Finland)

    1996-12-31

    This study deals with the injection and combustion of heavy fuel oil in blast furnaces. The injection of the oil was studied experimentally in a small-scale test rig. The combustion of the oil was analysed with a commercial computer program for flow and combustion simulations. Results from computer simulations show that the combustion of the oil can be improved by decreasing the size of the oil drops and by enhancing the mixing between the oil drops and the hot blast. The devolatilization rate of the oil mainly depends on the size of the oil drops. The combustion rate of the volatiles mainly depends on the effectiveness of turbulent mixing with combustion air. Methods to decrease the size of the oil drops were sought in the experimental part of the study. Experimental results show that the size of the oil drops increases with increasing mass flow rate of the oil and decreases with increasing velocity of the hot blast. Methods to improve the mixing between the oil drops and the hot blast are suggested but have not yet been experimentally tested. (author) (4 refs.)

  17. Torrefied biomasses in a drop tube furnace to evaluate their utility in blast furnaces.

    Science.gov (United States)

    Chen, Wei-Hsin; Du, Shan-Wen; Tsai, Chien-Hsiung; Wang, Zhen-Yu

    2012-05-01

    Torrefaction and burning characteristics of bamboo, oil palm, rice husk, bagasse, and Madagascar almond were studied and compared with a high-volatile bituminous coal using a drop tube furnace to evaluate the potential of biomass consumed in blast furnaces. Torrefaction at 250 and 300°C for 1h duration was carried out. Analysis using the ash tracer method indicated that the extent of atomic carbon reduction in the biomasses was less than that of atomic hydrogen and oxygen. Torrefaction also lowered the sulfur content in bamboo and oil palm over 33%. An examination of the R-factor and burnout of the samples suggests that more volatiles were released and a higher burnout was achieved with raw and torrefied biomasses at 250°C than at 300°C; however, torrefaction at 300°C is a feasible operating condition to transform biomass into a solid fuel resembling a high-volatile bituminous coal used for blast furnaces.

  18. Simulation for the powder movement and accumulation in the lower part of blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Takashi [Mineral Resources Research Center, Nippon Steel Technoresearch, Futtsu-shi Chiba (Japan)

    1997-12-31

    The behavior of unburnt char and coke powder in the blast furnace becomes material for discussion with the increase in injection rate of pulverized coal into the blast furnace. An analysis was made as to the simulation of powder accumulation at the deadman and dripping zone of blast furnace by using a powder/gas two-phases flow experimental data. When an excessive powder has penetrated at a low gas velocity, it brings an increment in holdup and the controlling factors are powder/gas ratio and gas velocity. An empirical formula used for estimating the powder hold-up in the blast furnace internal conditions has proposed based on similarity. The controlling {pi} numbers are Floude number, powder/gas ratio and particle diameter ratio of powder/lump. This empirical formular was connected with Blast Furnace Total Model `BRIGHT` for the simulation of powder amount distribution in the lower part of blast furnace. When Powder diameter Dk exceeds 100 {mu} and gas velocity becomes lower than 0.7m/s at PC1OOkg/T, the powder tends to accumulate in the deadman. These results was available for the decision of optimum blast conditions and optimum powder diameter in the high amount of pulverized coal injection to the blast furnace. (author) 10 refs.

  19. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    Energy Technology Data Exchange (ETDEWEB)

    Liapis, Ioannis, E-mail: iliapis@sidenor.vionet.gr [AEIFOROS SA, 12th km Thessaloniki-Veroia Rd, PO Box 59, 57008 Ionia, Thessaloniki (Greece); Papayianni, Ioanna [Laboratory of Building Materials, Department of Civil Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece)

    2015-02-11

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO{sub 2}/CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  20. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    International Nuclear Information System (INIS)

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO2/CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector

  1. Removal of hexavalent chromium in carbonic acid solution by oxidizing slag discharged from steelmaking process in electric arc furnace

    Science.gov (United States)

    Yokoyama, Seiji; Okazaki, Kohei; Sasano, Junji; Izaki, Masanobu

    2014-02-01

    Hexavalent chromium (Cr(VI)) is well-known to be a strong oxidizer, and is recognized as a carcinogen. Therefore, it is regulated for drinking water, soil, groundwater and sea by the environmental quality standards all over the world. In this study, it was attempted to remove Cr(VI) ion in a carbonic acid solution by the oxidizing slag that was discharged from the normal steelmaking process in an electric arc furnace. After the addition of the slag into the aqueous solution contained Cr(VI) ion, concentrations of Cr(VI) ion and total chromium (Cr(VI) + trivalent chromium (Cr(III)) ions decreased to lower detection limit of them. Therefore, the used slag could reduce Cr(VI) and fix Cr(III) ion on the slag. While Cr(VI) ion existed in the solution, iron did not dissolve from the slag. From the relation between predicted dissolution amount of iron(II) ion and amount of decrease in Cr(VI) ion, the Cr(VI) ion did not react with iron(II) ion dissolved from the slag. Therefore, Cr(VI) ion was removed by the reductive reaction between Cr(VI) ion and the iron(II) oxide (FeO) in the slag. This reaction progressed on the newly appeared surface of iron(II) oxide due to the dissolution of phase composed of calcium etc., which existed around iron(II) oxide grain in the slag.

  2. A Laboratory Study of the Treatability of Synthetic Stormwater Under Varying Conditions Using Electric Arc Furnace Steel Slag

    Directory of Open Access Journals (Sweden)

    Nnaemeka C. Okochi

    2012-03-01

    Full Text Available The investigation of electric arc furnace (EAF steel slag as a viable add-on technology to existing stormwater systems for the removal of dissolved phosphorus (P was extended to explore the effects of varying environmental and treatment system conditions. Parameters such as stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were varied. Observations relating to the method of P removal via EAF slag were also carefully considered to explain removal mechanisms involved. Results demonstrated that, although physisorption contributed to P reduction, it was not the key P removal mechanism. Instead, precipitation was observed to be a key removal pathway as evidenced by the correlation between the loss of iron (Fe from slag and the amount of P removed from solution. The reduced removal of P by slag in a copper-dominant stormwater solution was attributed to the formation of a stable complex formed by the interaction of copper with the slag via the ion-exchange surface model. The stability of this complex inhibits the loss of Fe from the EAF slag and, consequently, P removal by means of precipitation. In terms of the effect of changing environmental and treatment system conditions on the P removal process, stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were found to significantly influence the effectiveness of EAF slag in removing P from a given stormwater system. It was also established that a number of combinations of these factors influence P uptake differently.

  3. Feasibility and economic analysis of solid desiccant wheel used for dehumidification and preheating in blast furnace: A case study of steel plant, Nanjing, China

    International Nuclear Information System (INIS)

    To overcome the shortcomings of huge energy consumption from conventional dehumidification using lithium bromide adsorption refrigerating (LBARD) system, a novel desiccant wheel dehumidification and preheating (DWDP) system using two-stage desiccant wheel for blast furnace is brought forward. The DWDP system was designed for dehumidification and preheating in blast furnace of steel plant. It takes waste heat in the slag flushing water as desiccant regeneration and preheating energy. To validate the feasibility of the new DWDP system, experimental studies were conducted based on a steel plant in Nanjing, China. The experiment was designed to use DWDP system in humid outdoor climates e.g. summer seasons. The experimental results indicate that the moisture removal capacity of DWDP system can reach 8.7 g/kg which will lead to the improvement of steel production by 0.9% and the coal is saved of about 2100 tons per year. With the DWDP system, the energy consumed by cooling tower of slag flushing water can decrease 7.3%. All of these energy saved equates to 10.3 million CNY annually. A comparison of initial investment and operating cost between DWDP system and LBRAD system was then carried out. The results show that the initial investment and operating cost of DWDP system is 37% and 57% of present LBARD system, and the payback period is shortened 66%. - Highlights: • A novel two-stage desiccant wheel dehumidification system for blast furnace is proposed. • Average moisture removal of 8.7 g/kg is achieved and dehumidification efficiency is 47%. • Outlet humidity ratio is less than 10 g/kg that satisfies the requirement of blast air. • Waste heat in slag flushing water is utilized and 61.4 million kJ is saved annually. • The investment and operating cost is 37% and 57% of former dehumidification system

  4. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    Science.gov (United States)

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  5. Evaluation of Scheme Design of Blast Furnace Based on Artificial Neural Network

    Institute of Scientific and Technical Information of China (English)

    TANG Hong; LI Jing-min; YAO Bi-qiang; LIAO Hong-fu; YAO Jin

    2008-01-01

    Blast furnace scheme design is very important, since it directly affects the performance, cost and configuration of the blast furnace. An evaluation approach to furnace scheme design was brought forward based on artificial neural network. Ten independent parameters which determined a scheme design were proposed. The improved threelayer BP network algorithm was used to build the evaluation model in which the 10 independent parameters were taken as input evaluation indexes and the degree to which the scheme design satisfies the requirements of the blast furnace as output. It was trained by the existing samples of the scheme design and the experts' experience, and then tested by the other samples so as to develop the evaluation model. As an example, it is found that a good scheme design of blast furnace can be chosen by using the evaluation model proposed.

  6. Practice for Extending Blast Furnace Campaign Life at Wuhan Iron and Steel Corporation

    Institute of Scientific and Technical Information of China (English)

    ZHANG Shou-rong

    2006-01-01

    One of the problems encountered in 60's to 80's of 20th century in China's steel industry was short life of blast furnace shaft as well as the excessive erosion of blast furnace hearth. A series of research work was carried out in order to extend blast furnace campaign life. The concept of research and development was integrated in the construction of BF (blast furnace) No.5 at WISCO (Wuhan Iron and Steel Corporation), and in October, 1991, the BF No.5 was blown in. The blast furnace has worked smoothly for more than 15 years without any medium repair even guniting. It is expected that the campaign life of BF No.5 would be longer than 16 years with a production over 11 000 t per unit inner volume (m3). A new blast furnace with an inner volume of 3 400 m3 is under construction, and is designed with a campaign life of 20 years without any medium repair. The campaign life of blast furnaces in China has been extended in recent years.

  7. Analysis of the Optimum Usage of Slag for the Compressive Strength of Concrete

    OpenAIRE

    Han-Seung Lee; Xiao-Yong Wang; Li-Na Zhang; Kyung-Taek Koh

    2015-01-01

    Ground granulated blast furnace slag is widely used as a mineral admixture to replace partial Portland cement in the concrete industry. As the amount of slag increases, the late-age compressive strength of concrete mixtures increases. However, after an optimum point, any further increase in slag does not improve the late-age compressive strength. This optimum replacement ratio of slag is a crucial factor for its efficient use in the concrete industry. This paper proposes a numerical procedu...

  8. Pulverized coal burnout in blast furnace simulated by a drop tube furnace

    Energy Technology Data Exchange (ETDEWEB)

    Du, Shan-Wen [Steel and Aluminum Research and Development Department, China Steel Corporation, Kaohsiung 812 (China); Chen, Wei-Hsin [Department of Greenergy, National University of Tainan, Tainan 700 (China); Lucas, John A. [School of Engineering of the University of Newcastle, Callaghan, NSW 2308 (Australia)

    2010-02-15

    Reactions of pulverized coal injection (PCI) in a blast furnace were simulated using a drop tube furnace (DTF) to investigate the burnout behavior of a number of coals and coal blends. For the coals with the fuel ratio ranging from 1.36 to 6.22, the experimental results indicated that the burnout increased with decreasing the fuel ratio, except for certain coals departing from the general trend. One of the coals with the fuel ratio of 6.22 has shown its merit in combustion, implying that the blending ratio of the coal in PCI operation can be raised for a higher coke replacement ratio. The experiments also suggested that increasing blast temperature was an efficient countermeasure for promoting the combustibility of the injected coals. Higher fuel burnout could be achieved when the particle size of coal was reduced from 60-100 to 100-200 mesh. However, once the size of the tested coals was in the range of 200 and 325 mesh, the burnout could not be improved further, resulting from the agglomeration of fine particles. Considering coal blend reactions, the blending ratio of coals in PCI may be adjusted by the individual coal burnout rather than by the fuel ratio. (author)

  9. Steelmaking slag beneficiation by magnetic separator and impacts on sinter quality

    Directory of Open Access Journals (Sweden)

    Bölükbaşı Ö.S.

    2014-01-01

    Full Text Available Basic oxygen furnaces (BOF slag is the main problem at all iron and steel factories. About more than 6 million tons/year of BOF slag has been accumulated from the waste stockyards in Turkey. Dumps slags can be revaluated by a processing technology which makes it possible to obtain products that meet the requirements of sintering and blast furnace production. The slags with particle size of -10 mm were enriched by the magnetic separator resulting and increase in Fe grade from 18% to 33%. The use of BOF slag in sinter blend provided additional Mn, CaO, MgO and introduced a good solution to environmental problems.

  10. Analysis of arc emission spectra of stainless steel electric arc furnace slag affected by fluctuating arc voltage.

    Science.gov (United States)

    Aula, Matti; Mäkinen, Ari; Fabritius, Timo

    2014-01-01

    Control of chromium oxidation in the electric arc furnace (EAF) is a significant problem in stainless steel production due to variations of the chemical compositions in the EAF charge. One potential method to control chromium oxidation is to analyze the emission spectrum of the electric arc in order to find indicators of rising chromium content in slag. The purpose of this study was to determine if slag composition can be gained by utilizing electric arc emission spectra in the laboratory environment, despite electric arc voltage fluctuations and varying slag composition. The purpose of inducing voltage fluctuation was to simulate changes in the industrial EAF process. The slag samples were obtained from Outokumpu Stainless Oy Tornio Works, and three different arc currents were used. The correlation analysis showed that the emission spectra offer numerous peak ratios with high correlations to the X-ray fluorescence-measured slag CrO(x)/FeO(x) and MnO/SiO2 ratios. These ratios are useful in determining if the reduction agents have been depleted in the EAF. The results suggest that analysis of laboratory-scale electric arc emission spectra is suitable for indicating the high CrO(x) or MnO content of the slag despite the arc fluctuations. Reliable analysis of other slag components was not successful.

  11. Radiation shielding properties of concrete with electric arc furnace slag aggregates and steel shots

    International Nuclear Information System (INIS)

    Highlights: ► Industrial waste products were used to produce radiation shielding concrete. ► The mechanical and radiation shielding properties were evaluated. ► The developed concrete is cheaper and conserves the natural resources. - Abstract: Heavyweight concrete, prepared with a mixture of concrete and heavyweight aggregates or metallic components, is generally used for radiation shielding purposes. In the present study the radiation shielding properties of concrete prepared with electric arc furnace slag aggregates (EAFSAs) and steel shots, was investigated. The results indicated that concrete mixed with 50% EAFSA and 50% steel shots meets the weight and radiation requirements. The use of 50% EAFSA results in a decrease in the cost of concrete and also conserves a useful material, such as iron ore

  12. Numerical Simulation of Innovative Operation of Blast Furnace Based on Multi-Fluid Model

    Institute of Scientific and Technical Information of China (English)

    CHU Man-sheng; YANG Xue-feng; SHEN Feng-man; YAGI Jun-ichiro; NOGAMI Hiroshi

    2006-01-01

    A multi-fluid blast furnace model was simply introduced and was used to simulate several innovative iron-making operations. The simulation results show that injecting hydrogen bearing materials, especially injecting natural gas and plastics, the hydrogen reduction is enhanced, and the furnace performance is improved simultaneously. Total heat input shows obvious decrease due to the decrease of heat consumption in direct reduction, solution loss and silicon transfer reactions. If carbon composite agglomerates are charged into the furnace, the temperature of thermal reserve zone will obviously decrease, and the reduction of iron-bearing burden materials will be retarded. However, the efficiency of blast furnace is improved just due to the decrease in heat requirements for solution loss, sinter reduction, and silicon transfer reactions, and less heat loss through top gas and furnace wall. Finally, the model is used to investigate the performance of blast furnace under the condition of top gas recycling together with plastics injection, cold oxygen blasting and carbon composite agglomerate charging. The lower furnace temperature, extremely accelerated reduction rate, drastically decreased CO2 emission and remarkably enhanced heat efficiency were obtained by using the innovative operations, and the blast furnace operation with superhigh efficiency can be realized.

  13. Electro- or Turbo-Driven?—Analysis of Different Blast Processes of Blast Furnace

    Directory of Open Access Journals (Sweden)

    Wenqiang Sun

    2016-08-01

    Full Text Available There has always been a dispute about the energy efficiency and energy cost of electro-driven and turbo-driven blast furnace (BF blast processes. In order to find where the problem lies, energy efficiency analysis models and energy cost analysis models of electro-driven and turbo-driven blast processes were established, and the differences between the two driving processes in terms of theoretical minimum steam consumption, energy efficiency and energy cost were studied. The results showed that the theoretical minimum steam consumption of a blast process depends on steam thermodynamic properties and is unrelated to drive mode and drive process. A certain overlapped interval between electro-driven and turbo-driven blast processes in terms of energy efficiency exists. The equation for calculating the standard coal coefficient of steam was proposed, and the relationship to judge strengths and weaknesses of the two driving modes in terms of energy efficiency and energy cost was established. Finally, two companies were selected for case study research. The results led to different conclusions because of the differences between energy media in terms of standard coal coefficient and unit price. To select the best driving mode, plant-running conditions and energy prices of the region of operation in addition to other relevant factors should all be taken into account.

  14. A double-regenerative burner for blast-furnace gas

    Energy Technology Data Exchange (ETDEWEB)

    Edmundson, J.T. (British Steel Corp., Port Talbot (UK)); Jenkins, D.P. (Bristol Polytechnic (GB))

    1990-12-01

    The purpose of this project was to demonstrate the operative reliability of a novel regenerative burner system utilising low-calorific-value fuel gas and capable of high-temperature performance at high efficiency. The system is based on the extension of the application of the self-generative principle to both fuel gas and air supplies. Two burners operate in tandem, of which one fires while the other regenerates both the fuel gas and combustion air preheat beds. Blast-furnace gas with a calorific value of 2.9 MJ m{sup -3} was the fuel source. 1500 hours of operative trials were carried out. For the duration of the trials all the planned investigations were completed satisfactorily, and the results successfully indicate the ability of the system to achieve high-temperature performance at high thermal efficiency. (author).

  15. Nodal wear model: corrosion in carbon blast furnace hearths

    Directory of Open Access Journals (Sweden)

    Verdeja, L. F.

    2003-06-01

    Full Text Available Criterions developed for the Nodal Wear Model (NWM were applied to estimate the shape of the corrosion profiles that a blast furnace hearth may acquire during its campaign. Taking into account design of the hearth, the boundary conditions, the characteristics of the refractory materials used and the operation conditions of the blast furnace, simulation of wear profiles with central well, mushroom and elephant foot shape were accomplished. The foundations of the NWM are constructed considering that the corrosion of the refractory is a function of the temperature present at each point (node of the liquid metal-refractory interface and the corresponding physical and chemical characteristics of the corrosive fluid.

    Se aplican los criterios del Modelo de Desgaste Nodal (MDN para la estimación de los perfiles de corrosión que podría ir adquiriendo el crisol de un homo alto durante su campaña. Atendiendo al propio diseño del crisol, a las condiciones límites de contorno, a las características del material refractario utilizado y a las condiciones de operación del horno, se consiguen simular perfiles de desgaste con "pozo central", con "forma de seta" ó de "pie de elefante". Los fundamentos del MDN se apoyan en la idea de considerar que la corrosión del refractario es función de la temperatura que el sistema pueda presentar en cada punto (nodo de la intercara refractario-fundido y de las correspondientes características físico-químicas del fluido corrosivo.

  16. Coal-oil mixture combustion program: injection into a blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jansto, S.G.; Mertdogan, A.; Marlin, L.A.; Beaucaire, V.D.

    1982-04-30

    A chemically stabilized coal-oil mixture (COM) was made and used as an auxiliary fuel in a blast furnace for 44 days. Approximately 485,000 gallons of COM were produced at an on-site COM plant. Composition was 47.9% coal, 47.6% No. 6 oil, 4.0% water, and 0.5% emulsifier. Average injection rates were 3.8 to 13.0 gpm during different periods of the trial. Coal handling equipment, mixing and processing equipment, pumps, piping, fuel lances, and instrumentation are discussed. The blast furnace performance during the trial is compared to a Base Period of injecting No. 6 oil. Blast furnace performance was satisfactory, with one pound of COM replacing one pound of coke or 0.8 pound of No. 6 oil. The production of COM and its usage in a blast furnace is economical and feasible.

  17. BLAST FURNACE GRANULAR COAL INJECTION SYSTEM. Final Report Volume 2: Project Performance and Economics

    Energy Technology Data Exchange (ETDEWEB)

    Unknown

    1999-10-01

    Bethlehem Steel Corporation (BSC) requested financial assistance from the Department of Energy (DOE), for the design, construction and operation of a 2,800-ton-per-day blast furnace granulated coal injection (BFGCI) system for two existing iron-making blast furnaces. The blast furnaces are located at BSC's facilities in Burns Harbor, Indiana. The demonstration project proposal was selected by the DOE and awarded to Bethlehem in November 1990. The design of the project was completed in December 1993 and construction was completed in January 1995. The equipment startup period continued to November 1995 at which time the operating and testing program began. The blast furnace test program with different injected coals was completed in December 1998.

  18. Recycling of blast furnace sludge by briquetting with starch binder: Waste gas from thermal treatment utilizable as a fuel.

    Science.gov (United States)

    Drobíková, Klára; Plachá, Daniela; Motyka, Oldřich; Gabor, Roman; Kutláková, Kateřina Mamulová; Vallová, Silvie; Seidlerová, Jana

    2016-02-01

    Steel plants generate significant amounts of wastes such as sludge, slag, and dust. Blast furnace sludge is a fine-grained waste characterized as hazardous and affecting the environment negatively. Briquetting is one of the possible ways of recycling of this waste while the formed briquettes serve as a feed material to the blast furnace. Several binders, both organic and inorganic, had been assessed, however, only the solid product had been analysed. The aim of this study was to assess the possibilities of briquetting using commonly available laundry starch as a binder while evaluating the possible utilization of the waste gas originating from the thermal treatment of the briquettes. Briquettes (100g) were formed with the admixture of starch (UNIPRET) and their mechanical properties were analysed. Consequently, they were subjected to thermal treatment of 900, 1000 and 1100°C with retention period of 40min during which was the waste gas collected and its content analysed using gas chromatography. Dependency of the concentration of the compounds forming the waste gas on the temperature used was determined using Principal component analysis (PCA) and correlation matrix. Starch was found to be a very good binder and reduction agent, it was confirmed that metallic iron was formed during the thermal treatment. Approximately 20l of waste gas was obtained from the treatment of one briquette; main compounds were methane and hydrogen rendering the waste gas utilizable as a fuel while the greatest yield was during the lowest temperatures. Preparation of blast furnace sludge briquettes using starch as a binder and their thermal treatment represents a suitable method for recycling of this type of metallurgical waste. Moreover, the composition of the resulting gas is favourable for its use as a fuel.

  19. Recycling of blast furnace sludge by briquetting with starch binder: Waste gas from thermal treatment utilizable as a fuel.

    Science.gov (United States)

    Drobíková, Klára; Plachá, Daniela; Motyka, Oldřich; Gabor, Roman; Kutláková, Kateřina Mamulová; Vallová, Silvie; Seidlerová, Jana

    2016-02-01

    Steel plants generate significant amounts of wastes such as sludge, slag, and dust. Blast furnace sludge is a fine-grained waste characterized as hazardous and affecting the environment negatively. Briquetting is one of the possible ways of recycling of this waste while the formed briquettes serve as a feed material to the blast furnace. Several binders, both organic and inorganic, had been assessed, however, only the solid product had been analysed. The aim of this study was to assess the possibilities of briquetting using commonly available laundry starch as a binder while evaluating the possible utilization of the waste gas originating from the thermal treatment of the briquettes. Briquettes (100g) were formed with the admixture of starch (UNIPRET) and their mechanical properties were analysed. Consequently, they were subjected to thermal treatment of 900, 1000 and 1100°C with retention period of 40min during which was the waste gas collected and its content analysed using gas chromatography. Dependency of the concentration of the compounds forming the waste gas on the temperature used was determined using Principal component analysis (PCA) and correlation matrix. Starch was found to be a very good binder and reduction agent, it was confirmed that metallic iron was formed during the thermal treatment. Approximately 20l of waste gas was obtained from the treatment of one briquette; main compounds were methane and hydrogen rendering the waste gas utilizable as a fuel while the greatest yield was during the lowest temperatures. Preparation of blast furnace sludge briquettes using starch as a binder and their thermal treatment represents a suitable method for recycling of this type of metallurgical waste. Moreover, the composition of the resulting gas is favourable for its use as a fuel. PMID:26684056

  20. Basic Oxygen Furnace steel slag aggregates for phosphorus treatment. Evaluation of its potential use as a substrate in constructed wetlands.

    Science.gov (United States)

    Blanco, Ivan; Molle, Pascal; Sáenz de Miera, Luis E; Ansola, Gemma

    2016-02-01

    Basic Oxygen Furnace (BOF) steel slag aggregates from NW Spain were tested in batch and column experiments to evaluate its potential use as a substrate in constructed wetlands (CWs). The objectives of this study were to identify the main P removal mechanisms of BOF steel slag and determine its P removal capacity. Also, the results were used to discuss the suitability of this material as a substrate to be used in CWs. Batch experiments with BOF slag aggregates and increasing initial phosphate concentrations showed phosphate removal efficiencies between 84 and 99% and phosphate removal capacities from 0.12 to 8.78 mg P/g slag. A continuous flow column experiment filled with BOF slag aggregates receiving an influent synthetic solution of 15 mg P/L during 213 days showed a removal efficiency greater than 99% and a phosphate removal capacity of 3.1 mg P/g slag. In both experiments the main P removal mechanism was found to be calcium phosphate precipitation which depends on Ca(2+) and OH(-) release from the BOF steel slag after dissolution of Ca(OH)2 in water. P saturation of slag was reached within the upper sections of the column which showed phosphate removal capacities between 1.7 and 2.5 mg P/g slag. Once Ca(OH)2 was completely dissolved in these column sections, removal efficiencies declined gradually from 99% until reaching stable outlet concentrations with P removal efficiencies around 7% which depended on influent Ca(2+) for limited continuous calcium phosphate precipitation. PMID:26722756

  1. Control of burden distribution in No. 1 blast furnace in WISCO

    Energy Technology Data Exchange (ETDEWEB)

    Chen, L.; Zhou, M.; Zheng, W. (and others) [Huazhong University of Science and Technology, Wu Han (China)

    2002-07-01

    Relined WISCO No. 1 blast furnace (inner volume 2200 m{sup 3}), which is equipped with a Paul Wurth bell-less top, coke and sinter screening, closed loop soft water system, advanced computer system etc. was blown in on 19 May 2001. Prior to the start-up, various investigations on burden distribution were performed during the charging. No. 1 blast furnace is being operated successfully. 8 refs., 10 figs., 7 tabs.

  2. Control of burden distribution using Paul Wurth Top at USS/KOBE No. 3 blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Kitano, S.; Gross, D.A.; Long, B.G.; Tada, S. (USS/Kobe Steel Co., Lorain, OH (United States). USS)

    1993-01-01

    Modernized USS/KOBE No. 3 Blast Furnace (working volume 50,945 cf), which is equipped with a Paul Wurth Top, automated stock house, coke screening, etc. was blown in on May 4, 1992. Prior to the start-up, various investigations on burden distribution were performed during the filing trial. No. 3 Blast Furnace, applying the above results, is being operated successfully. This paper describes the filling trial and operational results.

  3. Radiant Image Simulation of Pulverized Coal Combustion in Blast Furnace Raceway

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The relationship between two-dimensional radiant image and three-dimensional radiant energy in blast furnace raceway was studied by numerical simulation of combustion process. Taking radiant image as radiant boundary for numerical simulation of combustion process, the uneven radiation parameter can be calculated. A method to examine three-dimensional temperature distribution in blast furnace raceway was put forward by radiant image processing. The numeral temperature field matching the real combustion can be obtained by proposed numeric image processing technique.

  4. New Type Regulating Valve Applied in Cooling System of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    HE Sheng-ping; ZOU De-yu; XU Gang; LU De-chang

    2004-01-01

    A new type regulating valve with the cooling mode of constant temperature difference water supply, temperature difference self-operated regulating valve, was introduced into blast furnace cooling system to overcome shortcomings of the cooling mode of constant flow rate water supply. The results show that the temperature difference between inlet and outlet water of cooling wall can be decreased greatly and steadily, and the water supply for blast furnace cooling can be reduced considerably.

  5. Effect of incorporation of fly ash and granulated blast furnace in the electrochemical behavior of concretes of commercial cement; Efecto de la incorporacion de ceniza volante y escoria de horno alto en el comportamiento electroquimico de concretos de cemento comercial

    Energy Technology Data Exchange (ETDEWEB)

    Gutierrez-Junco, O. J.; Pineda-Triana, Y.; Vera-Lopez, E.

    2015-07-01

    This paper presents the findings of the research properties evaluation pastes of commercial cement (CPC), mixed with fly ash (FA) and granulated blast furnace slag (GBFS). Initially, the sample of 30 combinations were evaluated in terms of compressive strength to establish the optimal proportions from raw material. After that, four optimized blends were characterized during the setting and hardening process. Electrochemical tests were performed on concrete cylinders samples prepared with cementitious materials and a structural steel rod placed in the center of the specimen. With the objective to evaluate the performance before corrosion, thermodynamic and kinetic aspects were taken into consideration. The findings showed that commercial cements blended with fly ash and blast furnace slag as the ones used in this research presents a decreased behavior in mechanical and corrosion strength regarding to CPC. (Author)

  6. Quality criteria for blast-furnace injection coals

    Energy Technology Data Exchange (ETDEWEB)

    Lherbier, L.W.Jr.; Serrano, E.J. [United States Steel Corp., Munhall, PA (United States). Research and Technology Center

    2008-07-01

    This paper reviewed the history of coal injection at United States Steel Corporation. Currently, pulverized coal (PC) is injected on 10 blast furnaces at the company's facilities at 5 different plants in the United States, Canada and Slovakia. Although low-volatile bituminous coal was used extensively at several sites in the past, all the furnaces now inject high-volatile bituminous coal. The choice of coal injection depends on cost, physical and chemical properties an intended application. Any type of coal can be used for low injection levels. As injection rates increase however, the choice of coal or coal blends depend on more complex characteristics such as combustibility, char reactivity and flow characteristics. Although low-volatile, higher rank bituminous coals usually provide higher coke replacement ratios, they can be more difficult to convey and burn. In contrast, high-volatile, lower rank coals are typically more reactive and easier to convey, but offer lower coke replacement ratios and could even contribute to furnace instability. This paper presented lessons learned with various types of injection coal. It also reviewed existing and emerging standards for choosing injection coals. The parameters that must be considered when choosing from a set of coals include moisture and hardness; carbon and hydrogen content; oxygen content; impurities; coal value; coal rank; conveying properties; reactivity; and coal type and injection rate. Coals with less ash, sulphur and alkali are usually preferred. For ironmaking, coals ranging in rank from anthracite to high-volatile bituminous coal are suitable for low to moderate injection rates. 14 refs., 7 figs.

  7. The Evolution of Structural Order as a Measure of Thermal History of Coke in the Blast Furnace

    Science.gov (United States)

    Lundgren, Maria; Khanna, Rita; Ökvist, Lena Sundqvist; Sahajwalla, Veena; Björkman, Bo

    2014-04-01

    Investigations were carried out on cokes heat treated in the laboratory and on cokes extracted from the experimental blast furnace (EBF) raceway and hearth. X-ray diffraction (XRD) measurements were performed to investigate changes in structural order ( L c), chemical transformations in coke ash along with comparative thermodynamic equilibrium studies and the influence of melt. Three data processing approaches were used to compute L c values as a function of temperature and time and linear correlations were established between L c and heat treatment temperatures during laboratory investigations. These were used to estimate temperatures experienced by coke in various regions of EBF and estimated raceway temperatures were seen to follow the profile of combustion peak. The MgAl2O4 spinel was observed in coke submerged in slag during laboratory studies and in cokes found further into the raceway. Coke in contact with hot metal showed XRD peaks corresponding to presence of Fe3Si. The intensity of SiO2 peak in coke ash was seen to decrease with increasing temperature and disappeared at around 1770 K (1500 °C) due to the formation of SiC. This study has shown that the evolution of structural order and chemical transformations in coke could be used to estimate its thermal history in blast furnaces.

  8. Blast furnace operating conditions manipulation for reducing coke consumption and CO{sub 2} emission

    Energy Technology Data Exchange (ETDEWEB)

    Bahgat, Mohamed; Abdel Halim, Khaled S.; El-Kelesh, Heba Ali; Nasr, Mahmoud I. [Central Metallurgical Research and Development Institute (CMRDI), Cairo (Egypt)

    2012-07-15

    A comparative reduction behavior of wuestite samples prepared from iron ore sinter was investigated to find the optimum way for reducing coke consumption and CO{sub 2} emission in blast furnace technology. A series of wuestite reduction experiments was carried out using different gas mixtures. A correlation between the experimental results and real data of blast furnaces at Egyptian Iron and Steel Company (EISCO) was demonstrated in order to optimize the coke consumption inside blast furnaces. Different theoretical models were applied on real data of blast furnaces to calculate the effect of operation parameters on the coke consumption. It was found that the wuestite reducibility can be controlled and enhanced using certain ratio of H{sub 2} and CO gases. Such kind of enhancement decreases the remaining quantity of unreduced wuestite which descends to the high temperature region of blast furnace. The theoretical analysis of real data using certain values of H{sub 2} and CO shows that increasing the amount of natural gas injection in blast furnace of EISCO will decrease the degree of direct reduction of iron oxide and consequently will decrease the amount of coke consumption. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  9. Methods for monitoring heat flow intensity in the blast furnace wall

    Directory of Open Access Journals (Sweden)

    L'. Dorčák

    2010-04-01

    Full Text Available In this paper we present the main features of an online system for real-time monitoring of the bottom part of the blast furnace. Firstly, monitoring concerns the furnace walls and furnace bottom temperatures measurement and their visualization. Secondly, monitored are the heat flows of the furnace walls and furnace bottom. In the case of two measured temperatures, the heat flow is calculated using multi-layer implicit difference scheme and in the case of only one measured temperature, the heat flow is calculated using a method based on application of fractional-order derivatives. Thirdly, monitored is the theoretical temperature of the blast furnace combustion process in the area of tuyeres.

  10. Tuyere development as an effective measure for high PC rate operation of blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Tagawa, T.; Kasai, A.; Nozawa, K.; Shibata, K. [Kobe Steel Ltd., Kakogawa Works, Hyogo (Japan). Ironmaking Dept.

    2008-07-01

    Kobe Steel has developed technologies to reduce coke consumption in its blast furnaces by injecting coal at a high rate. This paper described a newly developed tuyere and its contribution to improving permeability under high pulverized coal (PC) rate conditions at the blast furnaces at Kakogawa Works. Reducing the coke rate while increasing the coal injection rate results in higher ore/coke at the center region of the furnace, resulting in excessive peripheral gas and inducing gas channeling. Central coke charging (CCC) helps attain a stable gas flow inside the furnace by forming a vertical gas passage in the coke column. It enables furnace operators to directly control or enhance the central gas flow and improves gas and liquid permeability in the furnace bottom. In a conventional tuyere, the PC is introduced in or before the converged blast flow inside the tuyere where coal fines begin to decompose and interact with hot blasts. This newly developed convergent and divergent (CD) type tuyere was instrumental in safely reducing the pressure drop and its variation to a tolerable level even under ultra-high PCR conditions over 250 kg/thm. This paper described the effects of tuyere structure on raceway shapes using 3 types of tuyeres in a coke packed test furnace. It was concluded that the CD tuyere reduces pressure drop at the tuyere. An increase in PC rate offers benefits in terms of furnace stability. The CD tuyere also reduces coke deterioration in the raceway. 7 refs., 8 figs.

  11. Increasing the arc efficiency by the removal of arc electromagnetic blowing in electric arc furnaces: I. Effect of electromagnetic blowing and the slag height on the arc efficiency in an electric arc furnace

    Science.gov (United States)

    Makarov, A. N.; Sokolov, A. Yu.; Lugovoi, Yu. A.

    2012-06-01

    The effect of electromagnetic blowing and the slag layer height on the arc efficiency is analytically studied. An arc is blown from under an electrode toward the furnace walls under an electromagnetic force. The arc efficiency of a 100-t high-power electric arc furnace changes from 0.47 to 0.76 when the slag height increases from 0 to 550 mm.

  12. Oxidation of 2,4-dinitrophenol by hydrogen peroxide in the presence of basic oxygen furnace slag.

    Science.gov (United States)

    Li, Y S; You, Y H; Lien, E T

    1999-11-01

    A treatment process was developed when basic oxygen furnace slag (BOF slag) and hydrogen peroxide were used to oxidize 2, 4-dinitrophenol from an aqueous solution. BOF slag, final waste slurry from steel making plants, contains about 12.5% by weight of ferrous oxide. In an acid solution, BOF slag can be dissociated to produce ferrous ions and react with hydrogen peroxide to produce hydroxyl radicals and oxidize 2,4-dinitrophenol. The results of the research demonstrated that the process had a significant capacity for oxidation of 2,4-dinitrophenol from the aqueous phase. Various factors critical to the oxidation of 2,4-dinitrophenol were studied, including hydrogen peroxide concentration, concentration of BOF slag, initial concentration of 2,4-dinitrophenol, and pH value of solution. Experimental results proved that 100 mg/L 2, 4-dinitrophenol and its oxidation intermediate could be totally decomposed within 60 min by 10 g/L BOF slag, 0.18 g/L hydrogen peroxide and pH 2.8 +/- 0.2. The optimum hydrogen peroxide concentration for degradation of 100 mg/L of 2,4-dinitrophenol is between 0.09 g/L and 0.18 g/L as 10 g/L BOF slag in the solution of pH 2.8 +/- 0.2. A hydrogen peroxide concentration higher than 0.18 g/L is disadvantageous to the oxidation process. The oxidation efficiency increased with the increase of BOF slag concentration at 0.18 g/L hydrogen peroxide dose. The best pH value of the solution is in the vicinity of 2.8. An oxidation reaction mechanism was proposed for predicting the concentration changes of 2, 4-dinitrophenol, ferrous ion, and hydrogen peroxide.http://link. springer-ny.com/link/service/journals/00244/bibs/37n4p427.++ +html

  13. Experimental evaluation of high performance base course and road base asphalt concrete with electric arc furnace steel slags.

    Science.gov (United States)

    Pasetto, Marco; Baldo, Nicola

    2010-09-15

    The paper presents the results of a laboratory study aimed at verifying the use of two types of electric arc furnace (EAF) steel slags as substitutes for natural aggregates, in the composition of base course and road base asphalt concrete (BBAC) for flexible pavements. The trial was composed of a preliminary study of the chemical, physical, mechanical and leaching properties of the EAF steel slags, followed by the mix design and performance characterization of the bituminous mixes, through gyratory compaction tests, permanent deformation tests, stiffness modulus tests at various temperatures, fatigue tests and indirect tensile strength tests. All the mixtures with EAF slags presented better mechanical characteristics than those of the corresponding asphalts with natural aggregate and satisfied the requisites for acceptance in the Italian road sector technical standards, thus resulting as suitable for use in road construction. PMID:20566237

  14. Experimental evaluation of high performance base course and road base asphalt concrete with electric arc furnace steel slags.

    Science.gov (United States)

    Pasetto, Marco; Baldo, Nicola

    2010-09-15

    The paper presents the results of a laboratory study aimed at verifying the use of two types of electric arc furnace (EAF) steel slags as substitutes for natural aggregates, in the composition of base course and road base asphalt concrete (BBAC) for flexible pavements. The trial was composed of a preliminary study of the chemical, physical, mechanical and leaching properties of the EAF steel slags, followed by the mix design and performance characterization of the bituminous mixes, through gyratory compaction tests, permanent deformation tests, stiffness modulus tests at various temperatures, fatigue tests and indirect tensile strength tests. All the mixtures with EAF slags presented better mechanical characteristics than those of the corresponding asphalts with natural aggregate and satisfied the requisites for acceptance in the Italian road sector technical standards, thus resulting as suitable for use in road construction.

  15. A HYBRID SYSTEM OF EVALUATING IRON WEIGHT ON ITS RELEASE FROM BLAST FURNACE

    Directory of Open Access Journals (Sweden)

    Glebova, E.S.

    2016-05-01

    Full Text Available The article suggests a method for evaluating the weight of iron obtained from a specific release from a blast furnace under parallel production in a set of furnaces. The method is based on a hybrid approach using the weighing results of mixer carrier on the scales, a system of operational control of the process of pouring iron out into the mixer and the automated system of rolling stock registration. The proposed method can improve the speed, accuracy and reliability of evaluating the weight of iron obtained from a specific release of the blast furnace.

  16. High-Temperatures Rheometric Analysis Of Selected Heterogeneous Slag Systems

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-06-01

    Full Text Available It is known that the dynamic viscosity coefficient of slag – with an increased titanium compounds content in the reducing conditions of the blast furnace - may rapidly change. The products of the reduction reaction, precipitation and separation of titanium compounds are responsible for the thickening effect of the slag and the problems of permeability of blast furnace, causing anomalies in the dipping zone. The presence of solid components (particles in the melts determines the rheological character of the entire system. Identifying the rheological character of semi-solid slag systems provides opportunities for the development of mathematical modeling of liquid phase flows in a dripping zone of the blast furnace, allowing e.g to indentify the unstable parts of a metallurgical aggregate.

  17. Blast furnace granular coal injection at Bethlehem Steel's Burns Harbor Plant

    Energy Technology Data Exchange (ETDEWEB)

    D. Gregory Hill; Leo I.E. Makovsky; Thomas A. Sarkus; Howard G. McIlvried [Bethlehem Steel Corporation, Chesterton, IN (USA)

    2004-03-01

    The paper discusses the demonstration of the British Steel/CPC-Macawber Blast Furnace Granular Coal Injection (BFGCI) technology that was installed on the blast furnaces at Bethlehem Steel's Burns Harbor Plant in Indiana as a highly successful Clean Coal Technology project, cofunded by the U.S. Department of Energy. In the BFGCI process, granular coal (10%-30% through a 200-mesh screen) is injected into a blast furnace as a fuel supplement to decrease coke requirements, thus reducing costs. Tests run to determine the effect of process variables on furnace operations showed that granular coal works as well as pulverized coal and is easier to handle and cheaper to produce because of reduced grinding costs.

  18. Hot metal temperature prediction and simulation by fuzzy logic in a blast furnace

    International Nuclear Information System (INIS)

    This work describes the development and further validation of a model devoted to blast furnace hot metal temperature forecast, based on Fuzzy logic principles. The model employs as input variables, the control variables of an actual blast furnace: Blast volume, moisture, coal injection, oxygen addition, etc. and it yields as a result the hot metal temperature with a forecast horizon of forty minutes. As far as the variables used to develop the model have been obtained from data supplied by an actual blast furnaces sensors, it is necessary to properly analyse and handle such data. Especial attention was paid to data temporal correlation, fitting by interpolation the different sampling rates. In the training stage of the model the ANFIS (Adaptive Neuro-Fuzzy Inference System) and the Subtractive Clustering algorithms have been used. (Author) 9 refs

  19. Blast furnace operation with pulverized coal injection at different technological conditions

    International Nuclear Information System (INIS)

    Efficiency of pulverized coal injection (PCI) at two blast furnaces (BFs) in Spain and Ukraine which operate at different burden and blast conditions has been analyzed using statistical methods, calculation of material and heat balances and mathematical model. Effect of PCI on the parameters of blast furnace operation, pig iron quality and also on interactions between process parameters has been studied. At high-grade burden and high parameters of the combined blast, dependence of coke consumption rate on PC amounts is linear up to a high rate of PCI. At unfavorable burden and technological conditions dependence of the main furnace operating parameters on PC rate has extreme character. High efficiency of PC use can be achieved at the different conditions due to optimization of the technological regime. (Author) 31 refs

  20. Choice of technological regimes of a blast furnace operation with injection of hot reducing gases

    International Nuclear Information System (INIS)

    Injection rate of fossil fuels is limited because of drop in the flame temperature in the raceway and problems in the deadman region and the cohesive zone. The next step for obtaining a considerable coke saving, a better operation in the deadman as an well as increase in blast furnace productivity and minimizing the environmental impact due to a decrease in carbon dioxide emission would be injection by tuyeres of hot reducing gases (HRG) which are produced by low grade coal gasification or top gas regenerating. Use of HRG in combination with high pulverized coal injection PCI rate and oxygen enrichment in the blast could allow to keep and to increase the competitiveness of the blast furnace process. Calculations using a mathematical model show that the HRG injection in combination with pulverized coal (PC) and enriching blast with oxygen can provide an increase in PC rate up to 300-400 kg/tHM and a rise in the furnace productivity by 40-50% Blast furnace operation with full oxygen blast (100 % of process oxygen with the exception for the hot blast) is possible when HRG is injected. (Author) 54 refs

  1. Evaluation of efficiency of working time of equipment in blast furnace department

    Directory of Open Access Journals (Sweden)

    E. Kardas

    2012-12-01

    Full Text Available Purpose: The main aim of the paper is the evaluation of efficiency of working time of equipment in blast furnace department with the use of Overall Equipment Effectiveness (OEE and PAMCO method.Design/methodology/approach: The investigation was made for blast furnace department in Polish steel plant. Two methods: OEE and PAMCO was used. The analysis covers the period of 7 years. The analysis was made based on different data: different types of time connected whit work of blast furnaces, interruption in blast furnace work, level of pig iron production, unit production time and quantity of non-conformance production.Findings: Performed research made it possible to determine the level of efficiency of blast furnace department. It can be concluded that working time in this department is used efficient. Factors that reduce efficiency are usually not-dependent on the company: mainly are connected with the situation on the steel market.Research limitations/implications: It is necessary to continue the research in order to assess individual blast furnaces. That analysis may enable to show if these units has the same level of efficiency and if they are affected by the same factors in the same way.Practical implications: Optimal utilization of capacity and working time of machines and equipment are important for the reduction of production costs. Use of OEE and PAMCO methods helps to assess the level of efficiency of working time and allow to find factors that has great importance for level of efficiency.Originality/value: Results of this analysis can be taken into consideration by blast furnace department under study. Analysis can help to assess the level of efficiency and find factors that influence on it.

  2. Durability and acoustics of concrete with slag of cupola furnace as fine aggregate replacement

    Directory of Open Access Journals (Sweden)

    Ricardo Alfredo Cruz Hernández

    2015-01-01

    Full Text Available In this paper, it was evaluated the performance of concrete with crushed slag of cupola furnace (SCF as sand replacement in percentages of 0 %, 10 %, 15 % and 20 %, subjected to accelerated chemical attacks of carbonation, sulfation and alkali-aggregate reaction (AAR. The sound absorption characteristics of the material were determined through the sound absorption coefficient (α, and the noise reduction coefficient (NRC. Carbonation was evaluated through a closed camera with the 70 % concentration of carbon dioxide and conditions of relative humidity between 50 % and 70 %. The results indicated that the penetration depth of CO2 is lower when greater the percentage of substitution is. To accelerate the attack by sulfates, specimens were immersed in aqueous solution of sodium sulfate anhydrous (Na2SO4 1N with cycles of wetting and drying. It determined that the impairment presented in concrete paste is directly proportional to the percentage of sand replacement. The acceleration of the AAR in the concrete was carried out by immersing specimens in an aqueous solution of sodium hydroxide (NaOH for 16 days. The test concluded that the inclusion of SCF is not favorable for AAR. The measurement of sound absorption coefficient was taken by the method of impedance tube, relating minimum and maximum values of stationary wave amplitude. The results showed that SCF with higher sand replacement are favorable for the noise absorption in buildings.

  3. Valorisation of electric arc furnace steel slag as raw material for low energy belite cements.

    Science.gov (United States)

    Iacobescu, R I; Koumpouri, D; Pontikes, Y; Saban, R; Angelopoulos, G N

    2011-11-30

    In this paper, the valorisation of electric arc furnace steel slag (EAFS) in the production of low energy belite cements is studied. Three types of clinkers were prepared with 0 wt.% (BC), 5 wt.% (BC5) and 10 wt.% (BC10) EAFS, respectively. The design of the raw mixes was based on the compositional indices lime saturation factor (LSF), alumina ratio (AR) and silica ratio (SR). The clinkering temperature was studied for the range 1280-1400°C; firing was performed at 1380°C based on the results regarding free lime and the evolution of microstructure. In order to activate the belite, clinkers were cooled fast by blown air and concurrent crushing. The results demonstrate that the microstructure of the produced clinkers is dominated by belite and alite crystals, with tricalcium aluminate and tetracalcium-alumino-ferrite present as micro-crystalline interstitial phases. The prepared cements presented low early strength development as expected for belite-rich compositions; however the 28-day results were 47.5 MPa, 46.6 MPa and 42.8 MPa for BC, BC5 and BC10, respectively. These values are comparable with OPC CEMI 32.5 N (32.5-52.5 MPa) according to EN 197-1. A fast setting behaviour was also observed, particularly in the case of BC10, whereas soundness did not exceed 1mm.

  4. Kinetics and mechanism of hexavalent chromium removal by basic oxygen furnace slag.

    Science.gov (United States)

    Han, Chong; Jiao, Yanan; Wu, Qianqian; Yang, Wangjin; Yang, He; Xue, Xiangxin

    2016-08-01

    Basic oxygen furnace slag (BOFS) has the potential to remove hexavalent chromium (Cr(VI)) from wastewater by a redox process due to the presence of minerals containing Fe(2+). The effects of the solution pH, initial Cr(VI) concentration, BOFS dosage, BOFS particle size, and temperature on the removal of Cr(VI) was investigated in detail through batch tests. The chemical and mineral compositions of fresh and reacted BOFS were characterized using scanning electron microscope (SEM) equipped with an energy dispersive spectrometer (EDS) system and X-ray diffractometer (XRD). The results show that Cr(VI) in wastewater can be efficiently removed by Fe(2+) released from BOFS under appropriate acidic conditions. The removal of Cr(VI) by BOFS significantly depended on the parameters mentioned above. The reaction of Cr(VI) with BOFS followed the pseudo-second-order kinetic model. Fe(2+) responsible for Cr(VI) removal was primarily derived from the dissolution of FeO and Fe3O4 in BOFS. When H2SO4 was used to adjust the solution acidity, gypsum (CaSO4·2H2O) could be formed and become an armoring precipitate layer on the BOFS surface, hindering the release of Fe(2+) and the removal of Cr(VI). Finally, the main mechanism of Cr(VI) removal by BOFS was described using several consecutive reaction steps. PMID:27521937

  5. Recovery Act: ArcelorMittal USA Blast Furnace Gas Flare Capture

    Energy Technology Data Exchange (ETDEWEB)

    Seaman, John

    2013-01-14

    The U.S. Department of Energy (DOE) awarded a financial assistance grant under the American Recovery and Reinvestment Act of 2009 (Recovery Act) to ArcelorMittal USA, Inc. (ArcelorMittal) for a project to construct and operate a blast furnace gas recovery boiler and supporting infrastructure at ArcelorMittal’s Indiana Harbor Steel Mill in East Chicago, Indiana. Blast furnace gas (BFG) is a by-product of blast furnaces that is generated when iron ore is reduced with coke to create metallic iron. BFG has a very low heating value, about 1/10th the heating value of natural gas. BFG is commonly used as a boiler fuel; however, before installation of the gas recovery boiler, ArcelorMittal flared 22 percent of the blast furnace gas produced at the No. 7 Blast Furnace at Indiana Harbor. The project uses the previously flared BFG to power a new high efficiency boiler which produces 350,000 pounds of steam per hour. The steam produced is used to drive existing turbines to generate electricity and for other requirements at the facility. The goals of the project included job creation and preservation, reduced energy consumption, reduced energy costs, environmental improvement, and sustainability.

  6. Coal combustion under conditions of blast furnace injection; [Quarterly] technical report, September 1--November 30, 1993

    Energy Technology Data Exchange (ETDEWEB)

    Crelling, J.C.

    1993-12-31

    A potentially new use for Illinois coal is its use as a fuel injected into a blast furnace to produce molten iron as the first step in steel production. Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of coal during the blast furnace injection process and to delineate the optimum properties of the feed coal. This investigation is significant to the use of Illinois coal in that the limited research to date suggests that coals of low fluidity and moderate to high sulfur and chlorine contents are suitable feedstocks for blast furnace injection. This study is unique in that it will be the first North American effort to directly determine the nature of the combustion of coal injected into a blast furnace. This proposal is a follow-up to one funded for the 1992--1993 period. It is intended to complete the study already underway with the Armco Inc. steel company and to initiate a new cooperative study along somewhat similar lines with the Inland Steel Company. The results of this study will lead to the development of a testing and evaluation protocol that will give a unique and much needed understanding of the behavior of coal in the injection process and prove the potential of Illinois coals f or such use.

  7. A Feasibility Study for Recycling Used Automotive Oil Filters In A Blast Furnace; FINAL

    International Nuclear Information System (INIS)

    This feasibility study has indicated that of the approximately 120,000 tons of steel available to be recycled from used oil filters (UOF's), a maximum blast furnace charge of 2% of the burden may be anticipated for short term use of a few months. The oil contained in the most readily processed UOF's being properly hot drained and crushed is approximately 12% to 14% by weight. This oil will be pyrolized at a rate of 98% resulting in additional fuel gas of 68% and a condensable hydrocarbon fraction of 30%, with the remaining 2% resulting as carbon being added into the burden. Based upon the writer's collected information and assessment, there appears to be no operational problems relating to the recycling of UOF's to the blast furnace. One steel plant in the US has been routinely charging UOF's at about 100 tons to 200 tons per month for many years. Extensive analysis and calculations appear to indicate no toxic consideration as a result of the pyrolysis of the small contained oil ( in the 'prepared' UOFs) within the blast furnace. However, a hydrocarbon condensate in the ''gasoline'' fraction will condense in the blast furnace scrubber water and may require additional processing the water treatment system to remove benzene and toluene from the condensate. Used oil filters represent an additional source of high quality iron units that may be effectively added to the charge of a blast furnace for beneficial value to the operator and to the removal of this resource from landfills

  8. Utilizing of the metallurgical slag for production of cementless concrete mixtures

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-10-01

    Full Text Available In process of pig iron, steel and cast iron production besides main product, also secondary products are formed, that have character of secondary raw materials and industrial wastes. The most abundant secondary product originating in the metallurgical process is furnace slag. Total amount of accured slag, also its chemical, mineralogical, physical – chemical properties and similarity with natural stones predestinate its utilisation in different fields of industry. The contribution deals with production of cementless concrete mixtures, where the main parts were formed by blast furnace granulated slag grinded and different gravel slag from blast furnace, oxygen converter and electric arc furnace. As activators of solidification different kinds of water glass were tested.

  9. Start-up of the blast furnace number one of the Steel Industry of Paraguay; Colocacao em marcha do alto forno numero 1 da ACEPAR

    Energy Technology Data Exchange (ETDEWEB)

    Santos, Jose Alencar dos; Silva, Marco Antonio M. [Companhia Siderurgica Belgo Mineira, Joao Monlevade, MG (Brazil); Cunha, Mario Fernando G.A. [Paul Wurth do Brasil, Belo Horizonte, MG (Brazil); Prous, Enrique [Aceros del Paraguay (ACEPAR), Assuncion (Paraguay)

    1987-12-31

    This paper relates some important blast furnaces equipment from the Steel Industry of Paraguay. Furthermore, the training of engineers, technicians and operators from blast furnaces and raw material areas are also discussed. Finally, the preparations for start-up of the blast furnace and its first operational results were analyzed 4 figs., 4 tabs.

  10. Computational Fluid Dynamics (CFD) Investigation of Submerged Combustion Behavior in a Tuyere Blown Slag-fuming Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, G. A.; Reuter, M. A.; Matusewicz, R. W.

    2012-10-01

    A thin-slice computational fluid dynamics (CFD) model of a conventional tuyere blown slag-fuming furnace has been developed in Eulerian multiphase flow approach by employing a three-dimensional (3-D) hybrid unstructured orthographic grid system. The model considers a thin slice of the conventional tuyere blown slag-fuming furnace to investigate details of fluid flow, submerged coal combustion dynamics, coal use behavior, jet penetration behavior, bath interaction conditions, and generation of turbulence in the bath. The model was developed by coupling the CFD with the kinetics equations developed by Richards et al. for a zinc-fuming furnace. The model integrates submerged coal combustion at the tuyere tip and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with several user-defined subroutines in FORTRAN programming language were used to develop the model. The model predicted the velocity, temperature field of the molten slag bath, generated turbulence and vortex, and coal use behavior from the slag bath. The tuyere jet penetration length ( l P) was compared with the equation provided by Hoefele and Brimacombe from isothermal experimental work ( {{l_{{P}} }/{d_{o }} = 10.7( {N^' }_{Fr} } )^{0.46} ( {ρ_{{g}} /ρl } )^{0.35} } ) and found 2.26 times higher, which can be attributed to coal combustion and gas expansion at a high temperature. The jet expansion angle measured for the slag system studied is 85 deg for the specific inlet conditions during the simulation time studied. The highest coal penetration distance was found to be l/L = 0.2, where l is the distance from the tuyere tip along the center line and L is the total length (2.44 m) of the modeled furnace. The model also predicted that 10 pct of the injected coal bypasses the tuyere gas stream uncombusted and carried to the free surface by the tuyere gas stream, which

  11. New mathematical model for blast furnace burden distribution; Nuevo modelo matematico para la distribucion de carga en el horno alto

    Energy Technology Data Exchange (ETDEWEB)

    Jimenez, J.; Mochon, J.; Formoso, A.; Bueno, F. [Centro Nacional de Investigaciones Metalurgicas. CENIM. Madrid (Spain); Fernandez, B.; Sainz de Ayala, J. [ACERALIA. Gijon. (Spain)

    1998-10-01

    A mathematical model for burden distribution in the blast furnace, has been developed. A set of operational variables related with the charging system (Paul Wurth) plus other parameters related with the burden itself, such as ore and coke repose angles, weights discharged and the effect of the uprising gas, have been taken into account. These data are processed by modern computer tools. As a result, the burden distribution inside the blast furnaces is obtained. Every time that a charge is added to the blast furnace, the model updates the burden distribution. The approach employed is based on considering each burden layer described by a set of interrelated polynomials. It has been tested comparing its results with burden layers obtained in a physical model of the blast furnace (scale 1/10). After installation in Aceralia blast furnace B control computers, the model is currently being employed as a tool for process control. (Author) 3 refs.

  12. A Microstructure Based Strength Model for Slag Blended Concrete with Various Curing Temperatures

    OpenAIRE

    Li-Na Zhang; Wang Xiao-Yong; Kyung-Taek Koh

    2016-01-01

    Ground granulated blast furnace slag, which is a byproduct obtained during steel manufacture, has been widely used for concrete structures in order to reduce carbon dioxide emissions and improve durability. This paper presents a numerical model to evaluate compressive strength development of slag blended concrete at isothermal curing temperatures and time varying curing temperatures. First, the numerical model starts with a cement-slag blended hydration model which simulates both cement hydra...

  13. Coal combustion under conditions of blast furnace injection. Technical report, March 1, 1994--May 31, 1994

    Energy Technology Data Exchange (ETDEWEB)

    Crelling, J.C. [Southern Illinois Univ., Carbondale, IL (United States)

    1994-09-01

    A potentially new use for Illinois coal is its use as a fuel injected into a blast furnace to produce molten iron as the first step in steel production. Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of coal during the blast furnace injection process and to delineate the optimum properties of the feed coal. This investigation is significant to the use of Illinois coal in that the limited research to date suggests that coals of low fluidity and moderate to high sulfur and chlorine contents are suitable feedstocks for blast furnace injection. This proposal is a follow-up to one funded for the 1992-93 period. It is intended to complete the study already underway with the Armco Inc. Steel Company and to initiate a new cooperative study along somewhat similar lines with the Inland Steel Company. The results of this study will lead to the development of a testing and evaluation protocol that will give a unique and much needed understanding of the behavior of coal in the injection process and prove the potential of Illinois coals for such use. During this quarter samples of two feed coals and the IBCSP 112 (Herrin No. 6) were prepared for reactivity testing and compared to blast furnace coke, and char fines taken from an active blast furnace. As the initial part of a broad reactivity analysis program, these same samples were also analyzed on a thermogravimetric analyzer (TGA) to determine their combustion and reactivity properties.

  14. CFD modeling of multiphase reacting flow in blast furnace shaft with layered burden

    International Nuclear Information System (INIS)

    The ironmaking blast furnace is a counter-current chemical reactor which includes the ascending gas flow and the counter-current descending porous bed (burden). A Computational Fluid Dynamics (CFD) model has been developed to simulate the multiphase reacting flow in blast furnace shaft. The gas flow dynamics, burden movement, chemical reactions, heat and mass transfer between the gas phase and burden phase are included in the CFD model. The blast furnace burden consists of alternative layers of iron ore and coke. A novel methodology is proposed to efficiently model the effects of alternative burden layer structure on gas flow, heat transfer, mass transfer and chemical reactions. Different reactions and heat transfer characteristics are applied for difference types of layer. In addition, the layered CFD model accurately predicts the Cohesive Zone (CZ) shape where the melting of solid burden taking place. The shape and location of the CZ are determined by an iterative method based on the ore temperature distribution. The theoretical formation and the methodology of the CFD model are presented and the model is applied to simulate industry blast furnaces. The proposed method can be applied to investigate the blast furnace shaft process and other moving bed system with periodic burden structure configuration. - Highlights: •A novel methodology is proposed to efficiently model the blast furnace shaft with layered burden. •The effects of layered burden on flow, heat transfer, and chemical reactions are considered in the model. •The shape and location of the cohesive zone is determined by an iterative method

  15. The characterisation, improvement and modelling aspects of Frost Salt Scaling of Cement-Based Materials with a High Slag Content

    NARCIS (Netherlands)

    Copuroglu, O.

    2006-01-01

    Blast furnace slag cement concrete is used extensively in a number of countries. In comparison with OPC, it is particularly well known for its excellent performance in marine environments. One dis-advantage of slag cement is its vulnerability to scaling under the combined load of freezing-thawing an

  16. Effects of slag and fly ash on reinforcement corrosion in concrete in chloride environment: Research from the Netherlands

    NARCIS (Netherlands)

    Polder, R.B.

    2012-01-01

    A review is given of research on the durability performance of concrete made with blast furnace slag and fly ash related to chloride induced reinforcement corrosion, carried out in the Netherlands, where slag has been used in cement for almost a century. Results are presented from field studies on c

  17. Effects of slag and fly ash on reinforcement corrosion in concrete in chloride environment. Research from the Netherlands

    NARCIS (Netherlands)

    Polder, R.B.

    2012-01-01

    A review is given of research on the durability performance of concrete made with blast furnace slag and fly ash related to chloride induced reinforcement corrosion, carried out in the Netherlands, where slag has been used in cement for almost a century. Results are presented from field studies on c

  18. Comparison of local stress values obtained by two measuring methods on blast furnace shell

    Directory of Open Access Journals (Sweden)

    P. Bigoš

    2015-01-01

    Full Text Available This paper describes measuring of time behaviour specified for local stress increments on the blast furnace shell that were performed using strain gauge sensors. These results are compared with values obtained by means of the second specific measuring method. There is also presented in this paper a commentary and discussion concerning the measured time behaviour obtained from the both measuring methods. This article presents results from another of experimental analysis series concerning the blast furnace shell in one concrete metallurgical plant.

  19. Reduction disintegration mechanism of cold briquettes from blast furnace dust and sludge

    Directory of Open Access Journals (Sweden)

    Leandro Rocha Lemos

    2015-07-01

    Full Text Available It is important to understand the reduction disintegration mechanism in ferriferous burden that is used in blast furnaces. The behavior of this burden in the granular zone of this metallurgical reactor is important for smooth operation. The objective of this work was to prepare cold self-reducing briquettes using blast furnace dust and sludge and binders and compare the reduction disintegration index (RDI of these agglomerates with conventional ferriferous burdens such as pellets, sinter and iron ore. In the present work, 25 different mixtures were prepared to produce briquettes in two geometries: pillow and cylindrical. The RDI value was determined for the briquettes that passed the tumbling test.

  20. Clean Coal III Project: Blast Furnace Granular Coal Injection Project Trial 1 Report - Blast Furnace Granular Coal Injection - Results with Low Volatile Coal

    Energy Technology Data Exchange (ETDEWEB)

    None, None

    1997-11-01

    This report describes the first coal trial test conducted with the Blast Furnace Granular Coal Injection System at Bethlehem Steel Corporation's Burns Harbor Plant. This demonstration project is divided into three phases: Phase I - Design Phase II - Construction Phase III - Operation The design phase was conducted in 1991-1993. Construction of the facility began in August 1993 and was completed in late 1994. The coal injection facility began operating in January 1995 and Phase III began in November 1995. The Trial 1 base test orI C furnace was carried out in October 1996 as a comparison period for the analysis of the operation during subsequent coal trials.

  1. Clean Coal III Project: Blast Furnace Granular Coal Injection Project Trail 1 Report - Blast Furnace Granular Coal Injection - Results with Low Volatile Coal

    Energy Technology Data Exchange (ETDEWEB)

    None, None

    1997-11-01

    This report describes the first coal trial test conducted with the Blast Furnace Granular Coal Injection System at Bethlehem Steel Corporation's Burns Harbor Plant. This demonstration project is divided into three phases: Phase I - Design Phase II - Construction Phase III - Operation The design phase was conducted in 1991-1993, Construction of the facility began in August 1993 and was completed in late 1994. The coal injection facility began operating in January 1995 and Phase III began in November 1995. The Trial 1 base test on C furnace was carried out in October 1996 as a comparison period for the analysis of the operation during subsequent coal trials.

  2. Future Resources for Eco-building Materials: I.Metallurgical Slag

    Institute of Scientific and Technical Information of China (English)

    XU Delong; LI Hui

    2009-01-01

    In order to make an effectivily recycle use of iron and steel slags that are main industrial wastes generated in Chinese metallurgical industry,the current technologies for reprocessing and recycling these wastes into eco-building materials were reviewed,such as preparing cement-steel slag blended cement with steel slag after metal recovery,using the fine powder of blast furnace slag (BFS)for manufacturing slag cement and high performance concrete.A further research on using these available resources more efficiently were discussed.

  3. Distribution behavior of Copper and Tin between FeO-rich slag and iron solution

    Institute of Scientific and Technical Information of China (English)

    李长荣; 洪新; 郑少波; 蒋国昌

    2004-01-01

    The distribution behavior of residual elements copper and tin between FeO-rich slag and iron solution was investigated under the condition of an induction furnace. The results indicate that a part of copper and tin is incidently oxidized when oxygen is blasted into bath to react with iron element. The distribution ratio of copper and tin between slag and metal is about 0.1. Phenomena of Cu and Sn elements segregation and accumulation in slag were observed by means of EPMA analysis. The distribution ratio of copper and tin between slag and metal may descend with increasing of CaO content in slag.

  4. Short review on the origin and countermeasure of biomass slagging in grate furnace

    OpenAIRE

    Yiming eZhu; Yanqing eNiu; Houzhang eTan; Xuebin eWang

    2014-01-01

    Given the increasing demand for energy consumption, biomass has been more and more important as a new type of clean renewable energy source. Biomass direct firing is the most mature and promising utilization method to date, while it allows a timely solution to slagging problems. Alkali metal elements in the biomass fuel and the ash fusion behavior, as the two major origins contributing to slagging during biomass combustion, are analyzed in this paper. The slag presents various layered structu...

  5. Distribution of lead and silver under lead blast furnace conditions

    OpenAIRE

    M. Pérez; Romero, A.; Hernández, A.; Almaguer, I.; R. Benavides

    2012-01-01

    Two experimental studies of metal solubility in slags were carried out at 1473 K (1200 °C). In the first one the solubility of lead in the PbO-ZnO-CaO-SiO2-“Fe2O3” slag system under a reducing atmosphere (PCO/PCO2 = 2.45) was studied. In the second part, slags of the CaO-SiO2-“Fe2O3” system were equilibrated with Pb - 1.3 mass % Ag alloys under an inert atmosphere. In both cases the CaO/SiO2 mass ratio was from 1.0 to 1.6 and Fe/SiO2 mass ratio was 1.1 and 1.7. The lead solubility in the slag...

  6. The use of the bottom ashes and of the steelmaking slags in the manufacturing technologies of the building materials

    Directory of Open Access Journals (Sweden)

    L. G. Popescu

    2016-07-01

    Full Text Available The energetic and metallurgy industries of Romania represent the main waste sources significant from the point of quantitative view: the bottom ashes and the blast furnace and secondary metallurgical slags. Starting from the knowledge of the main chemical-physical properties of these two types of industrial wastes, there were inquired the exploitation possibilities in the technological practice, by using in the manufacturing of some building materials, for which these wastes represent the exclusive raw material source. The experiments considered the granular aggregate properties of the bottom ash and of the blast furnace slag, completed by the hydraulic binder of the secondary metallurgical slag, after the fine crushing.

  7. Practice of promoting pulverized coal injection rate at no.4 blast furnace of China Steel Corporation

    Energy Technology Data Exchange (ETDEWEB)

    Liang, N.W.; Chang, C.T [China Steel Corp., Kaohsiung, Taiwan (China)

    2008-07-01

    In 2006, the China Steel Corporation (CSC) upgraded the injection system of its no.4 blast furnace to increase the pulverized coal (PC) rate which averaged 136 to 143 kg/thm. This paper described the scheduled shutdown of the furnace in May 2007 in order to modify it from a dilute phase injection system to a dense phase system using the technology of the Kuettner Company. Through proper burden distribution and operational parameter adjustments, the pulverized coal (PC) rate was increased to 178 kg/thm by November 2007, corresponding to a 65 t/hr injection rate with a productivity of 2.58 t/m{sup 3}/d. This paper described the challenges encountered following commissioning as well as the strategies of process control. The main differences between the existing and new injection system were that nitrogen was used to substitute compressed air as the conveying gas and the coal to gas ratio was increased from about 10 to 30 kg/kg. As a result, the transport method and the operation pressure had to be reassessed. This paper described the coal blend injection; screening facility for coal preparation; location of the distributor; and coal accumulation in the coal flow meter. The blast furnace adjustments included burden thickness control; burden distribution adjustment; improvement of raw material quality; and theoretical flame temperature adjustment. The upgrade project has proven to be very successful and has improved the competitiveness of CSC blast furnace no.4 significantly. Plans to upgrade the no.2 and no.3 blast furnaces are underway. Once completed, the operating cost and coke consumption of the blast furnaces will be reduced considerably. The modification to dense phase conveying system has shown that coal with high Hardgrove Index requires a higher driving force in the pneumatic dense phase transport and that coal mill equipped with a rotating classifier is recommended along with screens at the upstream of the feed tank. 3 refs., 6 tabs., 9 figs.

  8. HIGH-TEMPERATURE HEAT EXCHANGER TESTING IN A PILOT-SCALE SLAGGING FURNACE SYSTEM

    Energy Technology Data Exchange (ETDEWEB)

    Michael E. Collings; Bruce A. Dockter; Douglas R. Hajicek; Ann K. Henderson; John P. Hurley; Patty L. Kleven; Greg F. Weber

    1999-12-01

    The University of North Dakota Energy & Environmental Research Center (EERC), in partnership with United Technologies Research Center (UTRC) under a U.S. Department of Energy (DOE) contract, has designed, constructed, and operated a 3.0-million Btu/hr (3.2 x 10{sup 6} kJ/hr) slagging furnace system (SFS). Successful operation has demonstrated that the SFS meets design objectives and is well suited for testing very high-temperature heat exchanger concepts. Test results have shown that a high-temperature radiant air heater (RAH) panel designed and constructed by UTRC and used in the SFS can produce a 2000 F (1094 C) process air stream. To support the pilot-scale work, the EERC has also constructed laboratory- and bench-scale equipment which was used to determine the corrosion resistance of refractory and structural materials and develop methods to improve corrosion resistance. DOE projects that from 1995 to 2015, worldwide use of electricity will double to approach 20 trillion kilowatt hours. This growth comes during a time of concern over global warming, thought by many policy makers to be caused primarily by increases from coal-fired boilers in carbon dioxide (CO{sub 2}) emissions through the use of fossil fuels. Assuming limits on CO{sub 2} emissions from coal-fired boilers are imposed in the future, the most economical CO{sub 2} mitigation option may be efficiency improvements. Unless efficiency improvements are made in coal-fired power plants, utilities may be forced to turn to more expensive fuels or buy CO{sub 2} credits. One way to improve the efficiency of a coal-fired power plant is to use a combined cycle involving a typical steam cycle along with an indirectly fired turbine cycle using very high-temperature but low-pressure air as the working fluid. At the heart of an indirectly fired turbine combined-cycle power system are very high-temperature heat exchangers that can produce clean air at up to 2600 F (1427 C) and 250 psi (17 bar) to turn an

  9. Analysis of changes in the chemical composition of the blast furnace coke at high temperatures

    Directory of Open Access Journals (Sweden)

    A. Konstanciak

    2012-12-01

    Full Text Available Purpose: The main purpose of this paper was to analyze the behavior of coke in the blast furnace. The analysis of changes in chemical composition of coke due to impact of inert gas and air at different temperatures was made. The impact of the application of the thermoabrasion coefficient on the porosity of coke was also analyzed.Design/methodology/approach: By applying the Computer Thermochemical Database of the TERMO system (REAKTOR1 and REAKTOR3 three groups of substances can be distinguished. The chemical composition of blast furnace coke and the results of calculations of changes of chemical composition of coke heat treated under certain conditions were compared. The structural studies of these materials were presented.Findings: The results of the analysis of ash produced from one of Polish cokes was taken for consideration. This is not the average composition of Polish coke ashes, nevertheless it is representative of most commonly occurring chemical compositions.Practical implications: Thanks to the thermochemical calculations it is possible to predict ash composition after the treatment in a blast furnace. Those information was crucial and had an actual impact on determining the coke quality.Originality/value: Presentation of the analytical methods which, according to author, can be very useful to evaluate and identify the heat treatment for blast furnaces cokes. The research pursued represents part of a larger project carried out within the framework of Department Extraction and Recycling of Metals, Czestochowa University of Technology.

  10. Effect of nut coke on the performance of the ironmaking blast furnace

    NARCIS (Netherlands)

    Song, Q.

    2013-01-01

    The blast furnace consumes a large amount of high quality metallurgy coke (size 35-80 mm) in addition to ore in the form of pellets and sinter. This coke is the coarse fraction, derived from the coke plant. The fine fraction (8 -35 mm), arise after sieving, named nut coke, can’t be directly used in

  11. Lance for injecting highly-loaded coal slurries into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Illuminati, D.

    1991-10-29

    A lance is used to inject fuel oil into a blast furnace. This simple design permits conversion of coal water and coal tar slurries to a fine mist at very low flow rates. This design prevents the build-up of deposits which increases service life and steadies the flow rate.

  12. Waste plastics as supplemental fuel in the blast furnace process: improving combustion efficiencies.

    Science.gov (United States)

    Kim, Dongsu; Shin, Sunghye; Sohn, Seungman; Choi, Jinshik; Ban, Bongchan

    2002-10-14

    The possibility of using waste plastics as a source of secondary fuel in a blast furnace has been of recent interest. The success of this process, however, will be critically dependent upon the optimization of operating systems. For instance, the supply of waste plastics must be reliable as well as economically attractive compared with conventional secondary fuels such as heavy oil, natural gas and pulverized coal. In this work, we put special importance on the improvement of the combustibility of waste plastics as a way to enhance energy efficiency in a blast furnace. As experimental variables to approach this target, the effects of plastic particle size, blast temperature, and the level of oxygen enrichment were investigated using a custom-made blast model designed to simulate a real furnace. Lastly, the combustion efficiency of the mixture of waste plastics and pulverized coal was tested. The observations made from these experiments led us to the conclusion that with the increase of both blast temperature and the level of oxygen enrichment, and with a decrease in particle size, the combustibility of waste polyethylene could be improved at a given distance from the tuyere. Also it was found that the efficiency of coal combustion decreased with the addition of plastics; however, the combustion efficiency of mixture could be comparable at a longer distance from the tuyere. PMID:12220825

  13. Study of the instability of black slags from electric arc furnace steel industry

    Directory of Open Access Journals (Sweden)

    Frías, M.

    2002-09-01

    Full Text Available In Spain, the steel manufacture produces important quantities of by-products, representing between 15 and 20 % of total steel production. Most by-products are deposited on open air spaces causing serious economical and environmental problems, internationally, different recycling wais are studied, being the main alternative for these by-products as recycled aggregate. The possibility of recycling these by-products in construction sector depends on its possible volume instability because of the presence of some undesirable compounds. In current paper, two different black slags from electric arc furnace steel industry were chemically characterized, paying attention to some well-known compounds by theirs expansion effects, such as: free CaO, free MgO, chlorides and sulphates. The analytical results carried out in the current research detected the presence of insignificant or null amounts of harmful compounds. Therefore, they should not have any negative incidence on phenomena of volume instability.

    En España la fabricación de acero produce grandes cantidades de residuos industriales, las cuales representan entre el 15-20 % de la producción total de acero, en su mayor parte se depositan en vertederos, causando serios problemas económicos y medioambientales a todos los sectores implicados. A nivel internacional, se están estudiando diferentes vías de reutilización, siendo su uso principal como árido de reciclado. La posibilidad de reutilizar estos subproductos industriales en el sector de la construcción se basa en su posible inestabilidad volumétrica, debido a la presencia de ciertos compuestos no deseados. En este trabajo se caracterizan químicamente 2 escorias negras de horno de arco eléctrico con diferente procedencia y se cuantifican algunos de los principales compuestos conocidos por sus efectos expansivos, como: cal libre, magnesia libre, cloruros y sulfatos. Los resultados analíticos de estas dos escorias negras muestran

  14. Pulverized coal injection in blast furnaces at ArcelorMittal Tubarao (AMT)

    Energy Technology Data Exchange (ETDEWEB)

    Klein, C.A.; Fujihara, F.K.; Defendi, G.A.; Tauffer Barros, R.J. [ArcelorMittal Tubarao, Serra (Brazil). Ironmaking Dept.

    2008-07-01

    The main factors that influence the performance of coal injected into blast furnaces include coal properties, combustion conditions and the equipment used in the plants for grinding, transportation and injection of coal. This paper focused on coal properties and the main operational control changes in the no.1 blast furnace at ArcelorMittal Tubarao. The furnace was modified from an all coke operation to a pulverized coal injection (pci) operation in order to ensure high productivity, low fuel consumption and longer service life. ArcelorMittal Tubarao has developed a coal buying model based on energy balance and the chemical analysis of ash. In the energy balance, the ratio between the heat supplied by carbon combustion and the heat consumed by the cracking of water and volatiles results in the potential rate of coke replacement by coal. 5 refs., 1 tab., 10 figs.

  15. Study on blast furnace cooling stave for various refractory linings based on numerical modeling

    Science.gov (United States)

    Mohanty, T. R.; Sahoo, S. K.; Moharana, M. K.

    2016-02-01

    Cooling technology for refractory lining of blast furnace is very important for the metallurgical industry, because it can substantially increase output and operation life of furnaces. A three dimensional mathematical model for the temperature field of the blast furnace stave cooler with refractory lining has been developed and analyzed. The temperature and heat dissipated by stave cooler is examined by using the finite element method. The cast steel stave is studied and computational analysis is made to know the effect of the cooling water velocity, temperature, and the lining material on the maximum temperature of the stave hot surface. The refractory lining materials, which are used in this experiment, are high alumina bricks with different stave materials (copper, aluminum and cast iron). The obtained numerical calculations are compared with that obtained from experiments performed at Rourkela Steel Plant, Odisha taking a stave in belly zone having maximum heat load shows very good agreement.

  16. Enhanced phosphorus removal from wastewater by growing deep-sea bacterium combined with basic oxygen furnace slag.

    Science.gov (United States)

    Zhou, Weizhi; Huang, Zhaosong; Sun, Cuiping; Zhao, Haixia; Zhang, Yuzhong

    2016-08-01

    As one solid waste with potential for phosphorus removal, application of slags in water treatment merits attention. But it was inhibited greatly by alkaline solution (pH>9.5) and cemented clogging generated. To give one solution, phosphorus removal was investigated by combining deep-sea bacterium Alteromonas 522-1 and basic oxygen furnace slag (BOFS). Results showed that by the combination, not only higher phosphorous removal efficiency (>90%) but also neutral solution pH of 7.8-8.0 were achieved at wide ranges of initial solution pH value of 5.0-9.0, phosphorus concentration of 5-30mg/L, salinity of 0.5-3.5%, and temperature of 15-35°C. Moreover, sedimentary property was also improved with lower amount of sludge production and alleviated BOFS cementation with increased porosity and enlarged particle size. These results provided a promising strategy for the phosphorus recovery with slags in large-scale wastewater treatment.

  17. Enhanced phosphorus removal from wastewater by growing deep-sea bacterium combined with basic oxygen furnace slag.

    Science.gov (United States)

    Zhou, Weizhi; Huang, Zhaosong; Sun, Cuiping; Zhao, Haixia; Zhang, Yuzhong

    2016-08-01

    As one solid waste with potential for phosphorus removal, application of slags in water treatment merits attention. But it was inhibited greatly by alkaline solution (pH>9.5) and cemented clogging generated. To give one solution, phosphorus removal was investigated by combining deep-sea bacterium Alteromonas 522-1 and basic oxygen furnace slag (BOFS). Results showed that by the combination, not only higher phosphorous removal efficiency (>90%) but also neutral solution pH of 7.8-8.0 were achieved at wide ranges of initial solution pH value of 5.0-9.0, phosphorus concentration of 5-30mg/L, salinity of 0.5-3.5%, and temperature of 15-35°C. Moreover, sedimentary property was also improved with lower amount of sludge production and alleviated BOFS cementation with increased porosity and enlarged particle size. These results provided a promising strategy for the phosphorus recovery with slags in large-scale wastewater treatment. PMID:27179297

  18. A Feasibility Study for Recycling Used Automotive Oil Filters In A Blast Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Ralph M. Smailer; Gregory L. Dressel; Jennifer Hsu Hill

    2002-01-21

    This feasibility study has indicated that of the approximately 120,000 tons of steel available to be recycled from used oil filters (UOF's), a maximum blast furnace charge of 2% of the burden may be anticipated for short term use of a few months. The oil contained in the most readily processed UOF's being properly hot drained and crushed is approximately 12% to 14% by weight. This oil will be pyrolized at a rate of 98% resulting in additional fuel gas of 68% and a condensable hydrocarbon fraction of 30%, with the remaining 2% resulting as carbon being added into the burden. Based upon the writer's collected information and assessment, there appears to be no operational problems relating to the recycling of UOF's to the blast furnace. One steel plant in the US has been routinely charging UOF's at about 100 tons to 200 tons per month for many years. Extensive analysis and calculations appear to indicate no toxic consideration as a result of the pyrolysis of the small contained oil ( in the 'prepared' UOFs) within the blast furnace. However, a hydrocarbon condensate in the ''gasoline'' fraction will condense in the blast furnace scrubber water and may require additional processing the water treatment system to remove benzene and toluene from the condensate. Used oil filters represent an additional source of high quality iron units that may be effectively added to the charge of a blast furnace for beneficial value to the operator and to the removal of this resource from landfills.

  19. Small scale model experiments on the injection of heavy fuel oil into blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Hakala, J.; Paloposki, T.

    1996-12-31

    This study is a part of the research project High oil injection rates in a blast furnace, which is a part of the National Energy Research Program SULA 2 in Finland. The injection of heavy fuel oil into the blast furnace was studied using a small scale model of the blowpipe-tuyere-raceway assembly of a blast furnace. Mixtures of water, glycerol and ethanol were used to simulate heavy fuel oil. Air at atmospheric pressure and temperature was used to simulate the hot blast. Dimensional analysis was used in the design of the test rig and in the interpretation of the results. It has to be noted, however, that the surface tension of the test liquids was higher than what would have been desirable and that full similarity between model experiments and the actual blast furnace was therefore not achieved. The experiments were recorded on video tapes for visual observation of the injection process. A Malvern Particle Sizer was used for the measurement of the spray drop size distributions. The results show that the mean size of the drops increases with increasing liquid flow rate and with increasing surface tension of the liquid and that the mean size of the drops decreases with increasing velocity of the blast and with increasing diameter of the injection lances. The mean size of the drops was found to be independent of the viscosity of the liquid. A correlation equation was fitted to the experimental data and good fit was obtained. A correlation equation in dimensionless form was also developed. The results were compared with correlation equations presented in the literature. (18 refs.)

  20. Short review on the origin and countermeasure of biomass slagging in grate furnace

    Directory of Open Access Journals (Sweden)

    Yiming eZhu

    2014-02-01

    Full Text Available Given the increasing demand for energy consumption, biomass has been more and more important as a new type of clean renewable energy source. Biomass direct firing is the most mature and promising utilization method to date, while it allows a timely solution to slagging problems. Alkali metal elements in the biomass fuel and the ash fusion behavior, as the two major origins contributing to slagging during biomass combustion, are analyzed in this paper. The slag presents various layered structures affected by the different compositions of ash particles. Besides, the high-temperature molten material which provides a supporting effect on the skeletal structure in biomass ash was proposed to evaluate the ash fusion characteristics. In addition, numerous solutions to biomass slagging, such as additives, fuel pretreatment and biomass co-firing, were also discussed.

  1. Determination of the Optimum Conditions for Leaching of Zinc Cathode Melting Furnace Slag in Ammonium Chloride Media

    Science.gov (United States)

    Behnajady, Bahram; Babaeidehkordi, Amin; Moghaddam, Javad

    2014-04-01

    This research is part of a continuing effort to leach zinc from zinc cathode melting furnace slags (ZCMFSs) to produce zinc oxide. The slag with an assay of 68.05 pct Zn was used in ammonium chloride leaching for zinc extraction. In this paper, the effects of influential factors on extraction efficiency of Zn from a ZCMFS were investigated. The Taguchi's method based on orthogonal array (OA) design has been used to arrange the experimental runs in order to maximize zinc extraction from a slag. The softwares named Excel and Design-Expert 7 have been used to design experiments and subsequent analysis. OA L 25 (55) consisting of five parameters, each with five levels, was employed to evaluate the effects of reaction time ( t = 10, 30, 50, 70, 90 minutes), reaction temperature [ T = 313, 323, 333, 343, 353 (40, 50, 60, 70, 80) K (°C)], pulp density ( S/ L = 20, 40, 60, 80, 100 g/L), stirring speed ( R = 300, 400, 500, 600, 700 rpm), and ammonium chloride concentration ( C = 10, 15, 20, 25, 30 pctwt), on zinc extraction percent. Statistical analysis, ANOVA, was also employed to determine the relationship between experimental conditions and yield levels. The results showed that the significant parameters affecting leaching of slag were ammonium chloride concentration and pulp density, and increasing pulp density reduced leaching efficiency of zinc. However, increasing ammonium chloride concentration promoted the extraction of zinc. The optimum conditions for this study were found to be t 4: 70 minutes, T 5: 353 K (80 °C), ( S/ L)2: 40 g/L, R 3: 500 rpm, and C 4: 25 pctwt. Under these conditions, the dissolution percentage of Zn in ammonium chloride media was 94.61 pct.

  2. Modelling and prediction of pig iron variables in the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Saxen, H.; Laaksonen, M.; Waller, M. [Aabo Akademi, Turku (Finland). Heat Engineering Lab.

    1996-12-31

    The blast furnace, where pig iron for steelmaking is produced, is an extremely complicated process, with heat and mass transfer and chemical reactions between several phases. Very few direct measurements on the internal state are available in the operation of the process. A main problem in on-line analysis and modelling is that the state of the furnace may undergo spontaneous changes, which alter the dynamic behaviour of the process. Moreover, large internal disturbances frequently occur, which affect the product quality. The work in this research project focuses on a central problem in the control of the blast furnace process, i.e., short-term prediction of pig iron variables. The problem is of considerable importance for fuel economy, product quality, and for an optimal decision making in integrated steel plants. The operation of the blast furnace aims at producing a product (hot metal) with variables maintained on a stable level (close to their setpoints) without waste of expensive fuel (metallurgical coke). The hot metal temperature and composition affect the downstream (steelmaking) processes, so fluctuations in the pig iron quality must be `corrected` in the steel plant. The goal is to develop a system which predicts the evolution of the hot metal variables (temperature, chemical composition) during the next few taps, and that can be used for decision-making in the operation of the blast furnace. Because of the complicated behaviour of the process, it is considered important to include both deterministic and stochastic components in the modelling: Mathematical models, which on the basis of measurements describe the physical state of the process, and statistical (black-box) models will be combined in the system. Moreover, different models will be applied in different domains in order to capture structural changes in the dynamics of the process SULA 2 Research Programme; 17 refs.

  3. Optimization of Blended Mortars Using Steel Slag Sand

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A new kind of mortar made of ground granulated blast-furnace slag (GGBFS), gypsum,clinker and steel slag sand (<4.75 mm) was developed. The ratio of steel slag sand to GGBFS was 1:1 and the amount of gypsum was 4% by weight while the dosage of clinker ranged from 0% to 24%. The optimization formulation of such mortar was studied. The content of steel slag sand should be less than 50% according to the volume stability of blended mortar, and the dosage of clinker is about 10% based on the strength development.Besides strength, the hydration heat, pore structure and micro pattern of blended mortar were also determined.The experimental results show the application of steel slag sand may reduce the dosage of cement clinker and increase the content of industrial waste product such as GGBFS, and the clinker is also a better admixture for blended mortar using steel slag sand.

  4. Dewetting Process of Blast Furnace Blower%高炉鼓风机前脱湿技术

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

      高炉脱湿鼓风是高炉节能的重要措施,并对高炉的稳定生产具有重要作用。对高炉鼓风机前脱湿的工艺和特点进行说明,并简述其在钢铁企业推广的意义。%Blast furnace dewetting blast is an important measure for energy conservation of blast furnace and it plays an important role in stabilizing production of blast furnace. The dewetting process and features of blast blower are described. The significance to popularize the process in steel enterprises is introduced briefly.

  5. The Design of Electrical System for Submerged Arc Furnace Making Titanium Slag%钛渣冶炼电炉的电气系统设计

    Institute of Scientific and Technical Information of China (English)

    卢海燕; 韩星

    2013-01-01

    采用合理的设计参数和先进的电气设备,提高了钛渣电炉冶炼的综合自动化水平,改善电炉运行过程的动态性能,提高入炉功率,达到节能增产的目的.%Using optimal design parameter and advanced electrical equipment, therefore can enhance the comprehensive automation level of submerged arc furnace making titanium slag, improve dynamic property for furnace operating process, as well as raise power into furnace, thus attain the aim of energy saving and increasing production.

  6. Análise fluido-dinâmica do escoamento em ensaio de permeabilidade ao ar de argamassas preparadas com cimento Portland de alto-forno Fluid-dynamic analysis of the flow in air permeability measurement of mortars prepared with blast-slag furnace Portland cement

    Directory of Open Access Journals (Sweden)

    V. M. Pereira

    2008-06-01

    . These studies not only have evaluated the permeability of porous media, but also to analyze the behavior of the fluid during the flow. Being about to the cement based materials, the measuring of the permeability becomes basic so that the durability of these can be estimate, therefore is the permeability that controls the rate of ingression and movement of deleterious agents inside these materials. Thus, diverse methodologies and mathematical equations have been used to foresee the permeability of cementitious materials, however, some discrepancies and nonsense in the results have been found. Amongst the used methodologies to measure the permeability of porous media, one meets developed it by Thenoz, which it has demonstrated good results in cement based materials. Thus, this work aims at, by means of assay of permeability to air, carried through in accordance with the methodology of Thenoz, to evaluate the fluid-dynamic behavior of air during the assay of permeability in mortars. For this, mortars prepared with two types of Portland cement of blast furnace (CP IIE-32 and CP III - 32, two relations water/cement (0.5 and 0.6 and ages of 14 and 28 days were used. By means of the gotten results it was possible to observe that during the draining the compressibility of air can be ignored, the regimen of draining can be considered as to plate, demonstrating that the methodology proposal for Thenoz and used mathematical equations can result in coefficients of trustworthy air permeability, therefore phenomena and considerations that could influence in this type of flow can be neglected, in accordance with what it is considered by literature.

  7. Development of New Co-gasification Technology Based on Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHAO Yue-hong; WEN Hao; GUO Zhan-cheng; XU Zhi-hong

    2005-01-01

    A new co-gasification technology was proposed. The core of this co-gasification technology is a gasifier capable of being operated on a wide range of fuels and being reconstructed from blast furnace or shaft furnace.Based on this innovative concept, the lab-scale experiment and modeling study were carried out to demonstrate its technical validity and thermodynamic characteristics. The obtained results indicate that co-gasification process can be undertaken under ideal thermodynamic conditions where quasi-equilibrium could be reached without catalysts and Aspen Plus is a useful tool for this process development. Furthermore, potential applications of co-gasification were discussed.

  8. Distribution of lead and silver under lead blast furnace conditions

    Directory of Open Access Journals (Sweden)

    Pérez, M.

    2012-06-01

    Full Text Available Two experimental studies of metal solubility in slags were carried out at 1473 K (1200 °C. In the first one the solubility of lead in the PbO-ZnO-CaO-SiO2-“Fe2O3” slag system under a reducing atmosphere (PCO/PCO2 = 2.45 was studied. In the second part, slags of the CaO-SiO2-“Fe2O3” system were equilibrated with Pb - 1.3 mass % Ag alloys under an inert atmosphere. In both cases the CaO/SiO2 mass ratio was from 1.0 to 1.6 and Fe/SiO2 mass ratio was 1.1 and 1.7. The lead solubility in the slags of both experimental parts diminishes with increasing the slag basicity (CaO/SiO2 and diminishing the Fe/SiO2 ratio. Lead oxide is the only compound that can be reduced under the reducing atmosphere and at the temperature at the tuyeres level, 1473 K. Silver solubility in slags decreases with increasing both CaO/SiO2 and Fe/SiO2 ratios in the slags of the CaO-SiO2-“Fe2O3” system.

    Se realizaron dos estudios experimentales de solubilidad de metal en escorias a 1.473 K (1.200 °C. En el primero se estudió la solubilidad de plomo en el sistema PbO-ZnO-CaO-SiO2-“Fe2O3” bajo una atmósfera reductora (PCO/PCO2 = 2,45. En la segunda parte, escorias del sistema CaO-SiO2-“Fe2O3” fueron equilibradas con aleaciones Pb - 1,3 % Ag en atmósfera inerte. En ambos casos la relación CaO/SiO2 fue variada de 1.0 a 1.6 y la relación Fe/SiO2 fue de 1,1 y 1,7. La solubilidad de plomo en las escorias de ambas etapas experimentales disminuye con el incremento de la basicidad (CaO/SiO2 y la disminución de la relación Fe/SiO2. El óxido de plomo es el único compuesto que puede ser reducido bajo la atmósfera reductora y a la temperatura en el nivel de las toberas del horno alto, 1.473 K. La solubilidad de la plata en la escoria decrece con el aumento de las relaciones CaO/SiO2 y Fe/SiO2 en las escorias del sistema CaO-SiO2-“Fe2O3”.

  9. Productivity and performance of small scale blast furnaces; Produtividade e performance de altos fornos de pequeno porte

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Vamberto Ferreira de; Grandin, Friedrich Hans G.; Lanna, Pitagoras Gomes de; Castello Branco, Marco Antonio S.C. [Mannesmann SA, Belo Horizonte, MG (Brazil)

    1994-05-01

    This work presents some data concerning the re-start of the blast furnace number 2 of Mannesmann siderurgic company. The main characteristics concerning the operation with 100% coke fuel and the measurements adopted to increase the furnace productivity are described 2 refs., 6 figs., 5 tabs

  10. The Iron Blast Furnace: A Study in Chemical Thermodynamics.

    Science.gov (United States)

    Treptow, Richard S.; Jean, Luckner

    1998-01-01

    Discusses the furnace from a chemical thermodynamics perspective. Examines the enthalpy, entropy, and free energy change for each reaction of importance. These properties are interpreted on the molecular level then used to deduce the conditions necessary for each reaction to occur in its intended direction. Chemical kinetics is also discussed.…

  11. A mathematical model capable of describing the liquid flow mainly in a blast furnace

    Institute of Scientific and Technical Information of China (English)

    Cheng-shan Wang; Xiao-jing Mu

    2009-01-01

    The molten liquid flow inside a packed bed is a familiar momentum transportation phenomenon in a blast furnace. With regard to the reported mathematical models describing the liquid flow within a packed bed, there are some obstacles for their applica-tion in engineering design, or some limitations in the model itself. To overcome these problems, the forces from the packed bed to the liquid flow were divided into appropriate body and surface forces on the basis of three assumptions. Consequently, a new mathematical model was built to present the liquid flow inside the coke bed in a blast furnace. The mathematical model can predict the distribution of liquid flowrate and the liquid flowing range inside the packed bed at any time. The predicted results of this model accord well with the experimental data. The model will be applied considerably better in the simulation on the ironmaking process compared with the existent models.

  12. Extracting the core indicators of pulverized coal for blast furnace injection based on principal component analysis

    Science.gov (United States)

    Guo, Hong-wei; Su, Bu-xin; Zhang, Jian-liang; Zhu, Meng-yi; Chang, Jian

    2013-03-01

    An updated approach to refining the core indicators of pulverized coal used for blast furnace injection based on principal component analysis is proposed in view of the disadvantages of the existing performance indicator system of pulverized coal used in blast furnaces. This presented method takes into account all the performance indicators of pulverized coal injection, including calorific value, igniting point, combustibility, reactivity, flowability, grindability, etc. Four core indicators of pulverized coal injection are selected and studied by using principal component analysis, namely, comprehensive combustibility, comprehensive reactivity, comprehensive flowability, and comprehensive grindability. The newly established core index system is not only beneficial to narrowing down current evaluation indices but also effective to avoid previous overlapping problems among indicators by mutually independent index design. Furthermore, a comprehensive property indicator is introduced on the basis of the four core indicators, and the injection properties of pulverized coal can be overall evaluated.

  13. Pilot plant testing of Illinois coal for blast furnace injection. Quarterly report, 1 December 1994--28 February 1995

    Energy Technology Data Exchange (ETDEWEB)

    Crelling, J.C.

    1995-12-31

    A potentially new use for Illinois coal is its use as a fuel injected into a blast furnace to produce molten iron as the first step in steel production. Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of Illinois coal in the blast furnace injection process in a new and unique pilot plant test facility. This investigation is significant to the use of Illinois coal in that the limited research to date suggests that coals of low fluidity and moderate to high sulfur and chlorine contents are suitable feedstocks for blast furnace injection. This study is unique in that it is the first North American effort to directly determine the nature of the combustion of coal injected into a blast furnace. This proposal is a follow-up to one funded for the 1993--94 period. It is intended to complete the study already underway with the Armco and Inland steel companies and to demonstrate quantitatively the suitability of both the Herrin No. 6 and Springfield No. 5 coals for blast furnace injection. The main feature of the current work is the testing of Illinois coals at CANMET`s (Canadian Centre for Mineral and Energy Technology) pilot plant coal combustion facility. This facility simulates blowpipe-tuyere conditions in an operating blast furnace, including blast temperature (900{degrees}C), flow pattern (hot velocity 200 m/s), geometry, gas composition, coal injection velocity (34 m/s) and residence time (20 ms). The facility is fully instrumented to measure air flow rate, air temperature, temperature in the reactor, wall temperature, preheater coil temperature and flue gas analysis. During this quarter there were two major accomplishments.

  14. AISI/DOE Technology Roadmap Program Hot Oxygen Injection Into The Blast Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Michael F. Riley

    2002-10-21

    Increased levels of blast furnace coal injection are needed to further lower coke requirements and provide more flexibility in furnace productivity. The direct injection of high temperature oxygen with coal in the blast furnace blowpipe and tuyere offers better coal dispersion at high local oxygen concentrations, optimizing the use of oxygen in the blast furnace. Based on pilot scale tests, coal injection can be increased by 75 pounds per ton of hot metal (lb/thm), yielding net savings of $0.84/tm. Potential productivity increases of 15 percent would yield another $1.95/thm. In this project, commercial-scale hot oxygen injection from a ''thermal nozzle'' system, patented by Praxair, Inc., has been developed, integrated into, and demonstrated on two tuyeres of the U.S. Steel Gary Works no. 6 blast furnace. The goals were to evaluate heat load on furnace components from hot oxygen injection, demonstrate a safe and reliable lance and flow control design, and qualitatively observe hot oxygen-coal interaction. All three goals have been successfully met. Heat load on the blowpipe is essentially unchanged with hot oxygen. Total heat load on the tuyere increases about 10% and heat load on the tuyere tip increases about 50%. Bosh temperatures remained within the usual operating range. Performance in all these areas is acceptable. Lance performance was improved during testing by changes to lance materials and operating practices. The lance fuel tip was changed from copper to a nickel alloy to eliminate oxidation problems that severely limited tip life. Ignition flow rates and oxygen-fuel ratios were changed to counter the effects of blowpipe pressure fluctuations caused by natural resonance and by coal/coke combustion in the tuyere and raceway. Lances can now be reliably ignited using the hot blast as the ignition source. Blowpipe pressures were analyzed to evaluate ht oxygen-coal interactions. The data suggest that hot oxygen increases coal combustion in

  15. Desulphurization and simultaneous treatment of wastewater from blast furnace by pulsed corona discharge

    Energy Technology Data Exchange (ETDEWEB)

    Li, S.L.; Feng, Q.B.; Li, L.; Xie, C.L.; Zhen, L.P. [Huazhong University of Science and Technology, Wuhan (China)

    2009-03-15

    Laboratory tests were conducted for removal of SO{sub 2} from simulated flue gas and simultaneous treatment of wastewater from blast furnace by pulsed corona discharge. Tests were conducted for the flue gas flow from 12 to 18 Nm{sup 3}/h, the simulated gas temperature from 80 to 120 {sup o}C, the inlet flux of wastewater from 33 to 57 L/h, applied voltage from 0 to 27 kV, and SO{sub 2} initial concentration was about 1,430 mg/m{sup 3}. Results showed that wastewater from blast furnace has an excellent ability of desulphurization (about 90%) and pulsed corona discharge can enhance the desulphurization efficiency. Meanwhile, it was observed that the SO{sub 2} removal ratio decreased along with increased cycle index, while it increased as the flux of flue gas was reduced, and increased when the flux of wastewater from blast furnace was increased. In addition, results demonstrated that the content of sulfate radical produced in wastewater increase with an increment of applied pulsed voltage, cycle index, or the flux of flue gas. Furthermore, the results indicated that the higher the inlet content of cyanide the better removal effect of it, and the removal rate can reach 99.9% with a residence time of 2.1 s in the pulsed corona zone during the desulphurization process when the inlet content was higher, whereas there was almost no removal effect when the inlet content was lower. This research may attain the objective of waste control, and can provide a new way to remove SO{sub 2} from flue gas and simultaneously degrade wastewater from blast furnace for integrated steel plants.

  16. Stabilization effects of surplus soft clay with cement and GBF slag

    Institute of Scientific and Technical Information of China (English)

    LU Jiang; Chirdchanin MODMOLTIN; Katsutada ONITSUKA

    2004-01-01

    Utilization of industrial waste and surplus construction soft clay as construction material was recommended, and many attempts at geotechnical waste utilization were undertaken. This study aimed at the application of cement and a kind of industrial wastes, i.e. granulated blast furnace slag, on stabilization of surplus soft clay. The results showed that the cement and slag can successfully stabilize Ariake clays even though this high organic clay fails to be stabilized by lime and cement. Addition of slag in cement for stabilization induces higher strength than cement alone for longer curing time. The application of the cement with slag is more suitable than cement alone for stabilization because of economical consideration.

  17. Reactivity and expansion of electric arc furnace slag in their application in construction

    Directory of Open Access Journals (Sweden)

    Vázquez Rafionich, E.

    2001-12-01

    Full Text Available EAF-slag have adequate technical properties for its use as aggregates. The MgO content is the main responsable of the expansions. The expansion produced affect in different way the new material depending of the rigidity of the matrices formed. EAF-slag shows hidraulicity and forms as reaction products CSH, calcium aluminiunsilicates and amorphous phases that can increase the strength of concretes containing slags. The Le Chatelier , autoclave expansion and volume expansion tests can not be used in detecting the potential expansion of slag when used as aggregate in rigid matrix (concrete. Two new methods of measuring the potential expansion of EAF-slag are proposed.

    La escoria de acero de horno de arco eléctrico presenta propiedades técnicas adecuadas para su uso como árido. El contenido de MgO es el principal causante de expansiones que afectan de forma distinta en función de la rigidez del sistema en que están integradas. Muestran una hidraulicidad que se traduce en formación de CSH, un silico aluminato cálcico y materia amorfa que pueden actuar como aglomerante débil, aumentando la resistencia de hormigones que las contienen. Ni los ensayos de Le Chatelier y autoclave convencionales, ni el llamado "steam test" (UNE-EN 1744-1 sirven para medir el potencial expansivo de las escorias cuando se encuentra en una matriz rígida. Se proponen nuevos métodos de medir el potencial de expansión de las escorias.

  18. Injection of pulverised coal into the Sidmar blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Hamilius, A. (and others)

    1989-05-01

    The coal preparation equipment supplied by Heurbel and the injection equipment provided by Paul Wurth for two furnaces are described and operating results are reported. An injection rate of 120 kg/t iron has been used so far, with a coke rate of 365 kg/t and an increase in output from 53 to 60 t/m{sup 2}d; production cost savings have meant a payback period of only 1.7 years.

  19. Pulverized coal injection on the blast furnaces at U.S. Steel Kosice, S.R.O.

    Energy Technology Data Exchange (ETDEWEB)

    Baran, P.; McCoy, M.; Szalona, T. [United States Steel Corp., Kosice (Slovakia)

    2008-07-01

    United States Steel Corporation at Kosice built a new modern PCI facility that meets environmental criteria and provides a replacement for financially demanding metallurgical coke with a less expensive pulverized coal. The pulverized coal injection (PCI) technology was applied to blast furnaces no. 2 and 3 in 1993 and has resulted in the following improvements: production has increased an average of 400 to 500 tons/day; pig iron production economics have improved not only because of replacing the metallurgical coke with PCI, but also due to a decrease in the total fuel rate for producing 1 ton of hot metal; blast furnace gas utilization increased with ETA CO values around 48 per cent; and the blast furnace operation is more stable by regular burden descend. The most distinguished change has been in the way raw materials are charged to the furnaces. This paper outlined the coal quality requirements for PCI and presented a basic technological description of PCI preparation. The operational experience of the 2 blast furnaces were presented for the period of 2000 to 2007. Recommendations for PCI rate increase were also presented. It was concluded that using PCI technology in blast furnace no. 1 may bring the greatest economic efficiency for United Steel Corporation at Kosice. 4 refs., 2 tabs., 8 figs.

  20. Competição entre materiais corretivos (escórias de siderurgia x calcário em solos de várzea do Vale do Paraíba Utilization of two types of blast furnace slag as a soil corrective in the Paraíba Valley

    Directory of Open Access Journals (Sweden)

    A. Gentil Gomes

    1962-01-01

    Full Text Available Embora apresentando os solos do Vale do Rio Paraíba, com poucas exceções, acidez de média a elevada, muito pouco uso de corretivos de solos tem sido feito. Êste fato se deve principalmente ao pequeno número de jazidas de calcário existente na região, insuficiente para atender à demanda desse material para a agricultura. Visando colaborar na solução do problema, foram estudadas em seis experimentos instalados em solos de várzea, as possibilidades de utilização de dois tipos de escórias, provenientes da Usina Siderúrgica Nacional de Volta Redonda e da produção de aço em São Caetano e Moji das Cruzes. Nesses ensaios, em culturas de batata e tomate, foram comparados os dois tipos de escórias e um de calcário, em três níveis, tendo como testemunha um tratamento que recebeu apenas a adubação básica, NPK. Os resultados obtidos autorizam a recomendação do emprêgo das escorias. Para sua comercialização, entretanto, necessário se torna alterar o grau de moagem, para que sua granulometria satisfaça às exigências legais.Although the soil in the Paraiba Valley generally presents medium to high acidity, the practice of liming is not yet widespread there. One of the reasons for this is the lack of enough lime sources in its vicinity. As a contribution to the study of the liming problem in the Paraiba Valley, six experiments were carried out on various types of soils in the area, comparing two types of slags with limestone as soil correctives. The slags were obtained from the Usina Siderúrgica Nacional, Volta Redonda and from the São Caetano Steel Plant, São Caetano. They were conducted with the tomato and potato crops. Three levels of each type of slag or limestone, plus a complete fertilizer, were compared. Control plots received only the fertilizer. The results from these experiments indicated that the two types of slag compared favorably with limestone as a calcium source. Both can be recommended as a corrective for

  1. Coke state determination in the blast furnace hearth using a tuyere probe

    Energy Technology Data Exchange (ETDEWEB)

    Negro, P.; Pierret, H.; Steiler, J.M. (Institut de Recherches de la Siderurgie Francaise (IRSID), 78 - Saint-Germain-en-Laye (France)); Lao, D.; Eymond, J.L.; Fauchoit, P. (Sollac, 59 - Dunkerque (France)); Eibes, C.; Blaise, G.; Urvoy, A.; Helleisen, M.; Giroldini, F.; Hartig, M.; Rausch, H.

    1993-04-01

    Coke samplings at blast furnace tuyeres are a powerful mean to study the behaviour of the lower part of the furnace. A tuyere probe has been installed since April 1985 on the BF 2 at Sollac Fos. This probe is 19 m long and 11 tons weight. It uses a 265 mm internal diameter pipe which samples materials until the centre of the BF. Up-to-now, 28 trials have been completed. The results obtained with this probe allow: a better understanding of the phenomena occurring in the blast furnace hearth, to establish several relationships between the internal state of the hearth and the operation conditions, to build and validate a new image of the cohesive zone and the coke state, to measure and understand the influence of coal injection on the BF operation. Since April 1991, a movable tuyere probe has been in operation within Usinor Sacilor Group. This machine is more lighter than the fixed one weighing only 5.5 tons and smaller measuring 5 m long for 1.3 m width. The probe is a 260 mm internal diameter pipe which can be introduced for 4.25 m in the furnace. In 20 months, it is more than 40 coke core borings which have been achieved on 9 different furnaces of 4 different plants. These two probes are complementary. The fixed probe is only used through one tuyere of one BF. In addition, this probe can reach the centre of the furnace and give a complete description of the materials present along the radius. The movable machine cannot reach the centre of the BF, but it authorizes the study of: some very different BF operating conditions, the influence of the feed materials qualities in a large range, the heterogeneity between several tuyeres of one BF, the effect of the BF size. This text presents our approach in coke quality research, relying upon the results of coke core borings. 6 refs., 17 figs.

  2. Coke state determination in the blast furnace hearth using a tuyere probe

    Energy Technology Data Exchange (ETDEWEB)

    Negro, P.; Pierret, H.; Steiler, J. [and others] [Institut de Recherches de la Siderurgie Francaise (IRSID), Saint-Germain-en-Laye (France)

    1996-11-01

    Coke samplings at blast furnace tuyeres are a powerful means to study the behaviour of the lower part of the furnace. A tuyere probe has been installed since April 1985 on the BF2 at Sollac Fos. This probe is 19 m long and 11 tons in weight. It uses a 265 mm internal diameter pipe which samples materials in the centre of the BF. Up to now, 28 trials have been completed. The results obtained allow: a better understanding of the phenomena occurring in the blast furnace hearth, to establish several relationships between the internal state of the hearth and operation conditions, to build and validate a new image of the cohesive zone and the coke state, to measure and understand the influence of coal injection on the BF operation. Since April 1991, a movable tuyere probe has been in operation within Usinor Sacilor Group. This machine is lighter than the fixed one weighing only 5.5 tons and smaller measuring 5 m long for 1.3 m width. The probe is a 260 mm internal diameter pipe which can be introduced 4.25 m into the furnace. In 20 months, more than 40 coke core borings have been achieved on 9 different furnaces in 4 different plants. These two probes are complementary. The fixed probe is only used through one tuyere of one BF. In addition, this probe can reach the centre of the furnace and give a complete description of the materials present along the radius. The movable machine cannot reach the centre of the BF, but it enables the study of: some very different BF operating conditions, the influence of the feed materials qualities in a large range, the heterogeneity between several tuyeres of one BF, and the effect of the BF size. This paper presents an approach in coke quality research, relying upon the results of coke core borings.

  3. Thermal analysis evaluation of the reactivity of coal mixtures for injection in the blast furnace

    Directory of Open Access Journals (Sweden)

    Maria de Lourdes Ilha Gomes

    2006-03-01

    Full Text Available Pulverized Coal Injection (PCI is an important standard technology replacing coke partially by pulverized coal into the blast furnace that allows a significant reduction of hot metal costs and environmental impact, contributing to a decrease of coke requirements for ironmaking. Coals typically used in this process in Brazil are, at current time, exclusively imported from many countries, although economic important coal-measures occur in the southern part of the country. The Brazilian coals have a low rank, higher contents of inert components, proportioning nocoking properties and an expected high reactivity. Due to these caractheristics, these coals could be used for injection in the blast furnaces in order to decrease the dependency on high cost imported coals. The efficiency in the combustion and the coal reactivity are considered important parameters in the blast furnace, since a larger amount of char (unburned coal causes severe problems to the furnace operation. The aim of the present work is to compare the reactivity of a south Brazilian coal, obtained from Faxinal mine, with two imported coals and the blends of the Brazilian coal with the imported ones. The reactivity of these coals and their blends were evaluated in a thermogravimetric analyzer. In the experiments, various mass ratios of Faxinal coal and the imported coals were used to compose the blends. The gasification reaction with pure CO2 was conducted under isothermal conditions at 1050 °C and atmospheric pressure. The experimental results show the greater reactivity of the Faxinal coal. The additive behavior was confirmed. The blends with a composition of up to 50% Faxinal coal have parameters according to the usual limits used for PCI.

  4. Effect of fillers Granulated slag on the durability of HPC in marine environment

    OpenAIRE

    Tebbal Nadia; El abidine Rahmouni Zine; Djendi Zoubir

    2014-01-01

    The combined effect of fillers of silica fume and blast furnace slag on the durability of high performance concretes was studied .The storage media are: seawater and tap water as reference. This work focuses on the effect of the incorporation of different amounts of milk more silica fume on the mechanical strength of concretes with limestone cements and its influence on sustainability with respect to marine. The results show that the addition of quantity 10%slag and 5% silica fume offers the ...

  5. Studying the effect of thermal and acid exposure on alkali activated slag Geopolymer

    OpenAIRE

    Khater H.M.

    2014-01-01

    This article reports a study about thermal stability as well as acid resistance of geopolymer materials prepared from Ground Granulated Blast Furnace Slag (GGBFS), Air Cooled Slag (ACS), Silica fume (SF) and cement kiln dust (CKD) using 6% (weight) of equal mix from alkaline sodium hydroxide and sodium silicate activators. Study of addition of ACS, SF and CKD as partial replacement of GGBFS is investigated so as to improve the mechanical and microstructural properties of geopolymer mixes. Com...

  6. Resistance of Alkali-Activated Slag Concrete to Chloride-Induced Corrosion

    OpenAIRE

    Joon Woo Park; Ki Yong Ann; Chang-Geun Cho

    2015-01-01

    The corrosion resistance of steel in alkali-activated slag (AAS) mortar was evaluated by a monitoring of the galvanic current and half-cell potential with time against a chloride-contaminated environment. For chloride transport, rapid chloride penetration test was performed, and chloride binding capacity of AAS was evaluated at a given chloride. The mortar/paste specimens were manufactured with ground granulated blast-furnace slag, instead of Portland cement, and alkali activators were added ...

  7. Improvement of Hydraulic System Blast Furnace Clay Gun%高炉泥炮液压系统改造

    Institute of Scientific and Technical Information of China (English)

    唐辉

    2015-01-01

    高炉泥炮是高炉生产的重点设备之一,本文介绍了高炉泥炮液压系统的构成及存在的问题。通过液压站静压导轨伸缩防护罩改造和位移传感器的定位优化,保证了高炉泥炮液压系统的正常运行,为高炉的稳定顺行创造了良好的条件。%Blast furnace mud gun was one of the key equipment of blast furnace.The paper introduced the composition of hydraulic system for blast furnace mud gun and the existing problems.Hydrostatic guide way telescopic protective cover positioning transformation and the displacement sensor was optimized through the hydraulic station to ensure the normal op-eration of the hydraulic system of blast furnace mud gun and create good conditions for the stable operation of blast furnace.

  8. Pilot plant testing of Illinois coal for blast furnace injection. Technical report, September 1--November 30, 1994

    Energy Technology Data Exchange (ETDEWEB)

    Crelling, J.C. [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Geology

    1994-12-31

    The purpose of this study is to evaluate the combustion of Illinois coal in the blast furnace injection process in a new and unique pilot plant test facility. This investigation is significant to the use of Illinois coal in that the limited research to date suggests that coals of low fluidity and moderate to high sulfur and chlorine contents are suitable feedstocks for blast furnace injection. This study is unique in that it is the first North American effort to directly determine the nature of the combustion of coal injected into a blast furnace. It is intended to complete the study already underway with the Armco and Inland steel companies and to demonstrate quantitatively the suitability of both the Herrin No. 6 and Springfield No. 5 coals for blast furnace injection. The main feature of the current work is the testing of Illinois coals at CANMET`s (Canadian Centre for Mineral and Energy Technology) pilot plant coal combustion facility. This facility simulates blowpipe-tuyere conditions in an operating blast furnace, including blast temperature (900 C), flow pattern (hot velocity 200 m/s), geometry, gas composition, coal injection velocity (34 m/s) and residence time (20 ms). The facility is fully instrumented to measure air flow rate, air temperature, temperature in the reactor, wall temperature, preheater coil temperature and flue gas analysis. During this quarter a sample of the Herrin No. 6 coal (IBCSP 112) was delivered to the CANMET facility and testing is scheduled for the week of 11 December 1994. Also at this time, all of the IBCSP samples are being evaluated for blast furnace injection using the CANMET computer model.

  9. The Adhesion and Formation Mechanism of Blast Furnace Gunning Layer

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Basing on the study of the equilibrium relationship of interfacial tension among gunning particles, repaired surface and atmosphere, this test is in a position to draw a conclusion concerning the adhesion mechanism of the gunning refractory and the repaired surface, which illustrates the formation of the bottom gunning layer by moist fine gunning particles on the repaired surface. Also involved within the scope of discussion and probe are the patterns formed under this contacting effect and the formation mechanism of gunning layer. The analytic research regarding the behavior of gunning interface has ascribed the influence upon adhesion intensity to the quality of furnace gunning refractory, the state of the repaired surface and the gunning techniques.

  10. 氧气高炉多流体数值模拟与分析%Multi-fluid numerical simulation and analysis of blast furnace in oxygen blast furnace process

    Institute of Scientific and Technical Information of China (English)

    张宗良; 孟嘉乐; 郭占成

    2015-01-01

    为研究不同氧气高炉操作流程及操作参数对高炉内部过程产生的影响,预测氧气高炉流程各参数的变化规律,基于多流体理论、冶金传输原理、冶金反应动力学与热力学理论以及计算流体力学建立了普通高炉多流体模型,并在此基础上修改边界条件及内部相关参数,建立氧气高炉多流体数学模型。通过建立的模型分别对普通高炉和气化炉氧气高炉(GF-FOBF)流程中的氧气高炉进行了模拟计算,得到两种工艺流程下高炉内温度场、浓度场和速度场等典型参数的分布情况。通过对计算结果的对比,分析了氧气高炉操作条件下炉内状态的主要特征和相对于普通高炉发生的变化,发现氧气高炉内部速度场、温度场均发生变化,特别是气相组分的均匀分布问题明显。本模型可为氧气高炉流程试验及流程开发提供参考。%To study the effects of different oxygen blast furnace operating procedures and their operating parameters on blast furnace process,and to predict the variation of each parameter of oxygen blast furnace process,a multi-fluid blast furnace model is built based on multi-fluid theory,metallurgical transport theory,metallurgical thermodynamics and kinetics,and computational fluid dynamics.By modifying its boundary conditions and internal parameters,the establishment of multi-fluid model of oxygen blast furnace is achieved.Numerical simulation of the normal blast furnace and gasification furnace-oxygen blast furnace (GF-FOBF)is carried out with this model and the fields of typical parameters,such as temperature field,are obtained.By comparing the calculation results,the main features of the furnace under oxygen blast furnace operating conditions and changes relative to the traditional blast furnace are analyzed.It can be found that the oxygen blast furnace internal velocity field and temperature field change,especially the distribution of gas

  11. Effects of Basicity and MgO in Slag on the Behaviors of Smelting Vanadium Titanomagnetite in the Direct Reduction-Electric Furnace Process

    Directory of Open Access Journals (Sweden)

    Tao Jiang

    2016-05-01

    Full Text Available The effects of basicity and MgO content on reduction behavior and separation of iron and slag during smelting vanadium titanomagnetite by electric furnace were investigated. The reduction behaviors affect the separation of iron and slag in the direct reduction-electric furnace process. The recovery rates of Fe, V, and Ti grades in iron were analyzed to determine the effects of basicity and MgO content on the reduction of iron oxides, vanadium oxides, and titanium oxides. The chemical compositions of vanadium-bearing iron and main phases of titanium slag were detected by XRF and XRD, respectively. The results show that the higher level of basicity is beneficial to the reduction ofiron oxides and vanadium oxides, and titanium content dropped in molten iron with the increasing basicity. As the content of MgO increased, the recovery rate of Fe increased slightly but the recovery rate of V increased considerably. The grades of Ti in molten iron were at a low level without significant change when MgO content was below 11%, but increased as MgO content increased to 12.75%. The optimum conditions for smelting vanadium titanomagnetite were about 11.38% content of MgO and quaternary basicity was about 1.10. The product, vanadium-bearing iron, can be applied in the converter steelmaking process, and titanium slag containing 50.34% TiO2 can be used by the acid leaching method.

  12. Novel blast furnace operation process involving charging with low-titanium vanadium-titanium magnetite carbon composite hot briquette

    Science.gov (United States)

    Zhao, Wei; Chu, Man-sheng; Wang, Hong-tao; Liu, Zheng-gen; Tang, Ya-ting

    2016-05-01

    An innovative process of blast furnace (BF) operation involving charging with low-titanium vanadium-titanium magnetite carbon composite hot briquette (LVTM-CCB) was proposed for utilizing LVTM and conserving energy. In this study, the effect of LVTM-CCB charging ratio on the softening, melting, and dripping behaviors of the mixed burden was explored systemically, and the migration of valuable elements V and Cr was extensively investigated. The results show that with increasing LVTM-CCB charging ratio, the softening interval T 40 - T 4 increases from 146.1°C to 266.1°C, and the melting interval T D - T S first decreases from 137.2°C to 129.5°C and then increases from 129.5°C to 133.2°C. Moreover, the cohesive zone becomes narrower and then wider, and its location shifts slightly downward. In addition, the recovery ratios of V and Cr in dripped iron first increase and then decrease, reaching maximum values of 14.552% and 28.163%, respectively, when the charging ratio is 25%. A proper LVTM-CCB charging ratio would improve the softening-melting behavior of the mixed burden; however, Ti(C,N) would be generated rapidly in slag when the charging ratio exceeds 25%, which is not favorable for BF operation. When considering the comprehensive softening-melting behavior of the mixed burden and the recovery ratios of V and Cr, the recommended LVTM-CCB charging ratio is 20%.

  13. A novel model for cost performance evaluation of pulverized coal injected into blast furnace based on effective calorific value

    Institute of Scientific and Technical Information of China (English)

    徐润生; 张建良; 左海滨; 李克江; 宋腾飞; 邵久刚

    2015-01-01

    The combustion process of pulverized coal injected into blast furnace involves a lot of physical and chemical reactions. Based on the combustion behaviors of pulverized coal, the conception of coal effective calorific value representing the actual thermal energy provided for blast furnace was proposed. A cost performance evaluation model of coal injection was built up for the optimal selection of various kinds of coal based on effective calorific value. The model contains two indicators: coal effective calorific value which has eight sub-indicators and coal injection cost which includes four sub-indicators. In addition, the calculation principle and application of cost performance evaluation model in a Chinese large-scale iron and steel company were comprehensively introduced. The evaluation results finally confirm that this novel model is of great significance to the optimal selection of blast furnace pulverized coal.

  14. Analysis on Leakage Reason of Cooling Staves Used in Blast Furnace%高炉冷却壁破损因为分析

    Institute of Scientific and Technical Information of China (English)

    魏波; 童静; 陈先利

    2011-01-01

    根据安钢8号高炉破损调查的结果,对冷却壁破损的因为进行了分析,认为冷却壁破损不但与铸造质量有关,而且与高炉设计缺陷、炉况难行以及操作制度也有关系,并提出了相应技术措施.%Based on the investigation of 8# blast furnace damage in Angang, the reasons of cooling stave damage have been analyzed, resulting in that blast furnace damage was not only related to the quality of casting metals, but also had something to do with design limitation of blast furnace and the difficulties of blast furnace condition and operation system of blast furnace hence interrelated technological measures put forward.

  15. Computational Fluid Dynamics (CFD) Modeling for High Rate Pulverized Coal Injection (PCI) into the Blast Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Chenn Zhou

    2008-10-15

    Pulverized coal injection (PCI) into the blast furnace (BF) has been recognized as an effective way to decrease the coke and total energy consumption along with minimization of environmental impacts. However, increasing the amount of coal injected into the BF is currently limited by the lack of knowledge of some issues related to the process. It is therefore important to understand the complex physical and chemical phenomena in the PCI process. Due to the difficulty in attaining trus BF measurements, Computational fluid dynamics (CFD) modeling has been identified as a useful technology to provide such knowledge. CFD simulation is powerful for providing detailed information on flow properties and performing parametric studies for process design and optimization. In this project, comprehensive 3-D CFD models have been developed to simulate the PCI process under actual furnace conditions. These models provide raceway size and flow property distributions. The results have provided guidance for optimizing the PCI process.

  16. Industrial Experiment on Coke Spraying With ZBS Additive in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHU Zi-zong; ZHANG Zhu-ming; TANG Qi-yong; YANG Xue-feng; ZHANG Kun-hua; ZHAO Xian-sheng

    2006-01-01

    In order to improve the thermal properties of coke, an industrial experiment on the coke spraying with ZBS additive solution was carried out at coking plant and No.6 blast furnace (2 000 m3) of Kunming Iron and Steel Co Ltd. The coke reaction index (CRI) of the coke spraying with ZBS additive solution decreases by 10.56%, and the coke strength after reaction (CSR) increases by 7.80% in comparison with those of the un-sprayed coke. During the experiment, the average iron output increases by 66.69 t/d, and the coke rate is reduced by 5.21 kg per ton iron, while the fluctuation of furnace temperture is small, and sulphur content in hot metal and 100% of hot metal are acceptable.

  17. Development and Application of Mullite—Composite Brick for Baths Pool of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHOULei; LIXian-ming; 等

    1994-01-01

    The paper deals with the development and production of mullite-composite bricks for baths pool of balst furnace,Fused corundum,synthetic mullite ,special grade bauxite and a certain amount of additives were used as raw materials to produce corundum-mullite brick and yellow-corundum brick,All of their physical and chemical properties surpass the designed values.Good results have been obtained from the applic-cation in the baths pool of No.7 blast furnace of Anshan I & S Co.(Angang).The silicon content in pig iron decreases by 0.1%-0.2% while the temperature of the hot metal increases by 20℃,The mineral composition and structure have been studied by means of XRD and SEM.

  18. Modeling of Internal State and Performance of an Ironmaking Blast Furnace: Slot vs Sector Geometries

    Science.gov (United States)

    Shen, Yansong; Guo, Baoyu; Chew, Sheng; Austin, Peter; Yu, Aibing

    2016-04-01

    Mathematical modeling is a cost-effective method to understand internal state and predict performance of ironmaking blast furnace (BF) for improving productivity and maintaining stability. In the past studies, both slot and sector geometries were used for BF modeling. In this paper, a mathematical model is described for simulating the complex behaviors of solid, gas and liquid multiphase flow, heat and mass transfers, and chemical reactions in a BF. Then the model is used to compare different model configurations, viz. slot and sector geometries by investigating their effects on predicted behaviors, in terms of two aspects: (i) internal state including cohesive zone, velocity, temperature, components concentration, reduction degree, gas utilization, and (ii) performance indicators including liquid output at the bottom and gas utilization rate at the furnace top. The comparisons show that on one hand, predictions of internal state of the furnace such as fluid flow and thermo-chemical phenomena using the slot and sector geometries are qualitatively comparable but quantitatively different. Both sector and slot geometries give a similar cohesive zone shape but the sector geometry gives a higher cohesive zone near the wall and faster reduction. On the other hand, the two geometries can produce similar performance indicators including gas utilization at the furnace top and liquid output at the bottom. Such a study is useful in selecting geometry for numerically examining BF operation with respect to different needs.

  19. Reactivity of brazilian coal, charcoal, imported coal and blends aiming to their injection into blast furnaces

    Directory of Open Access Journals (Sweden)

    Janaína Gonçalves Maria da Silva Machado

    2010-09-01

    Full Text Available For about 10 years the steel industry in Brazil has used pulverized coal injection (PCI technology in the blast furnaces based on imported coals. In order to decrease the dependence on imported coals, Brazilian coal, which has limited use due to high ash content, was suggested to be mixed with imported coal and charcoal. The aim was to examine the reactivity of the samples. The charcoal use in the steel industry contributes to the CO2 emission reduction, since it represents a renewable source of energy. The reactivity of the coals, charcoal and mixtures was evaluated through simultaneous thermal analyses. Results of this study are presented and discussed.

  20. Soot formation in a blast furnace - Prediction via a parametric study, using detailed kinetic modeling

    Energy Technology Data Exchange (ETDEWEB)

    Nordstroem, T.; Kilpinen, P.; Hupa, M. [Aabo Akademi, Turku (Finland). Combustion Chemistry Group

    1996-12-31

    The objective of this work has been to investigate the soot formation in a blast furnace fired with heavy fuel oil, using detailed kinetic modelling. This work has been concentrated on parameter studies that could explain under which conditions soot is formed and how that formation could be avoided. The parameters investigated were temperature, pressure, stoichiometric ratio, pyrolysis gas composition and reactor model. The calculations were based on a reaction mechanism that consists of 100 species and 446 reactions including polyaromatic hydrocarbons (PAM) up to 7 aromatic rings SULA 2 Research Programme; 4 refs.

  1. Effect of alkaline elements on the reactivity, strength and structural properties of blast furnace cokes

    Directory of Open Access Journals (Sweden)

    A. Bhattacharyya

    2015-07-01

    Full Text Available The present study concerns itself on the adverse effects of alkaline elements like sodium and potassium on blast furnace cokes. To achieve a deeper insight on the effects of alkaline elements on coke reactivity and strength, industrial coke samples impregnated with different alkaline species in various amounts have been tested under standard conditions to find out their Coke Reactivity Index (CRI and Coke Strength after Reaction (CSR values. Scanning electron microscopy, petrographic and Raman Spectrometric investigations demonstrate the change of structural properties. The mechanism of catalysis has been postulated.

  2. Measures of Decreasing Blast Furnace Fuel Consumption and Improving Sinter Performance in Guofeng

    Institute of Scientific and Technical Information of China (English)

    YU Yuan-hao; FENG Gen-sheng; SU Dong-xue

    2008-01-01

    To further decrease the fuel consumption of blast furnace in Tangshan Guofcng Iron and Steel Co Ltd,measures of improving the quality of sinter and pellet and the performances of raw materials were put forward through phase analysis and physical and chemical performance testing.The measures of increasing the grade of sinter,decreasing the sinter reduction degradation index at low temperature,and increasing the sinter soft melt performance at elevated temperature,as well as the reasonable process parameters of sintering were described in detail.

  3. Continual Measuring of Local Stress Values on Shell of the Blast Furnace Hearth and of Total Shell Expansion

    Directory of Open Access Journals (Sweden)

    P. Bigoš

    2012-01-01

    Full Text Available This paper deals with installation of strain gauges on the external surface of the blast furnace shell in two rows, whereas there will be defi ned 8 measuring points in every row. The fi nal result is evaluation of data obtained during up to 45 days of the operation. In this papers are commentary and discussions to measured time behaviours. The main purpose of this measuring was investigation of impact of salamander on blast furnace shell expansion after its lay off , cooling and next starting of operation.

  4. HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

    Directory of Open Access Journals (Sweden)

    Iacobescu R. I.

    2013-06-01

    Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

  5. Volatilization of elemental mercury from fresh blast furnace sludge mixed with basic oxygen furnace sludge under different temperatures.

    Science.gov (United States)

    Földi, Corinna; Dohrmann, Reiner; Mansfeldt, Tim

    2015-11-01

    Blast furnace sludge (BFS) is a waste with elevated mercury (Hg) content due to enrichment during the production process of pig iron. To investigate the volatilization potential of Hg, fresh samples of BFS mixed with basic oxygen furnace sludge (BOFS; a residue of gas purification from steel making, processed simultaneously in the cleaning devices of BFS and hence mixed with BFS) were studied in sealed column experiments at different temperatures (15, 25, and 35 °C) for four weeks (total Hg: 0.178 mg kg(-1)). The systems were regularly flushed with ambient air (every 24 h for the first 100 h, followed by every 72 h) for 20 min at a flow rate of 0.25 ± 0.03 L min(-1) and elemental Hg vapor was trapped on gold coated sand. Volatilization was 0.276 ± 0.065 ng (x m: 0.284 ng) at 15 °C, 5.55 ± 2.83 ng (x m: 5.09 ng) at 25 °C, and 2.37 ± 0.514 ng (x m: 2.34 ng) at 35 °C. Surprisingly, Hg fluxes were lower at 35 than 25 °C. For all temperature variants, an elevated Hg flux was observed within the first 100 h followed by a decrease of volatilization thereafter. However, the background level of ambient air was not achieved at the end of the experiments indicating that BFS mixed with BOFS still possessed Hg volatilization potential. PMID:26444147

  6. Mass and elemental distributions of atmospheric particles nearby blast furnace and electric arc furnace operated industrial areas in Australia.

    Science.gov (United States)

    Mohiuddin, Kazi; Strezov, Vladimir; Nelson, Peter F; Stelcer, Eduard; Evans, Tim

    2014-07-15

    The improved understanding of mass and elemental distributions of industrial air particles is important due to their heterogeneous atmospheric behaviour and impact on human health and the environment. In this study, particles of different size ranges were collected from three sites in Australia located in the vicinity of iron and steelmaking industries and one urban background site with very little industrial influence. In order to determine the importance of the type of industrial activity on the urban atmospheric quality, the industrial sites selected in this study were in the close proximity to two blast furnace operated and one electric arc furnace based steelmaking sites. The chemical compositions of the collected air particles were analysed using the proton induced X-ray emission (PIXE) technique. This study revealed significantly higher metal concentrations in the atmospheric particles collected in the industrial sites, comparing to the background urban site, demonstrating local influence of the industrial activities to the air quality. The modality types of the particles were found to be variable between the mass and elements, and among elements in the urban and industrial areas indicating that the elemental modal distribution is as important as particle mass for particle pollution modelling. The highest elemental number distribution at all studied sites occurred with particle size of 0.1 μm. Iron was found as the main dominant metal at the industrial atmosphere in each particle size range. The industrial Fe fraction in the submicron and ultrafine size particles was estimated at up to 95% which may be released from high temperature industrial activities with the iron and steelmaking industries being one of the major contributors. Hence, these industrial elemental loadings can highly influence the atmospheric pollution at local urban and regional levels and are required to consider in the atmospheric modelling settings.

  7. Choice of technological regimes of a blast furnace operation with injection of hot reducing gases

    Directory of Open Access Journals (Sweden)

    Babich, A. I.

    2002-08-01

    Full Text Available Injection rate of fossil fuels is limited because of drop in the flame temperature in the raceway and problems in the deadman region and the cohesive zone. The next step for obtaining a considerable coke saving, a better operation in the deadman as an well as increase in blast furnace productivity and minimizing the environmental impact due to a decrease in carbon dioxide emmision would be injection by tuyeres of hot reducing gases (HRG which are produced by low grade coal gasification or top gas regenerating. Use of HRG in combination with high pulverized coal inyection PCI rate and oxigen enrichment in the blast could allow to keep and to increase the competitiveness of the blast furnace process. Calculations using a mathematical model show that the HRG injection in combination with pulverized coal (PC and enriching blast with oxigen can provide an increase in PC rate up to 300-400 kg/tHM and a rise in the furnace productivity by 40-50 %. Blast furnace operation with full oxigen blast (100 % of process oxigen with the exception for the hot blast is possible when HRG is injected.

    La tasa de inyección de combustibles fósiles está limitada a causa de la caída de la temperatura de llama en el raceway (cavidad frente a las toberas y a problemas en la región del "hombre muerto" y en la zona cohesiva. La inyección por tobera de gases reductores calientes (GRC, que se producen por gasificación de carbón de bajo grado o generación de gas de tragante, será la próxima etapa para lograr un considerable ahorro adicional de coque, una zona del "hombre muerto" bien definida, además de un aumento en la productividad del horno alto y para minimizar el impacto ambiental debido a una disminución de la emisión de dióxido de carbono. El uso de GRC en combinación con una tasa elevada de inyección de carbón pulverizado (ICP con viento enriquecido en oxígeno, podrá permitir mantener y aumentar la competitividad del proceso del horno

  8. Distribution of the blast furnace gas in V and M of Brazil during the reduction of production; Distribuicao de GAF na V e M do Brasil durante a reducao de producao

    Energy Technology Data Exchange (ETDEWEB)

    Lana, Camila Soares; Silva, Ricardo Junqueira; Soares, Lis Nunes; Valentim, Rodrigo Freitas [V e M do Brasil S.A., Belo Horizonte, MG (Brazil)

    2010-07-01

    V e M do Brasil is an integrated steel mill with the production of seamless steel pipe. The manufacture process comprises two charcoal blast furnaces that have blast furnace gas as a by-product. The use of natural gas is complementary to the blast furnace gas in the mills. The appropriate planning of these intakes during the crisis had as premise the best use of blast furnace gas and minimizing the use of natural gas. With this planning, it was possible to optimize the use of blast furnace gas reducing 8% of natural gas cost. (author)

  9. Recycling of industrial waste and performance of steel slag green concrete

    Institute of Scientific and Technical Information of China (English)

    LI Yun-feng; YAO Yan; WANG Ling

    2009-01-01

    Workability and mechanical properties of steel slag green concrete with different types of steel slag and different dosages of admixtures were investigated. The effectiveness of steel slag powder on suppressing alkali aggregate reaction (AAR) expansion was assessed using the method of ASTM C441 and accelerated test method. Experimental results show that mechanical properties can be improved further due to the synergistic effect and mutual activation when compound mineral admixtures with steel slag powder and blast-furnace slag powder are mixed into concrete, in addition, about 50% decrease in expansion rate of mortar bars with mineral admixtures can be achieved in AAR tests. Mineral admixtures with steel slag powder as partial replacement for Portland cement in concrete is an effective means for controlling expansion due to AAR.

  10. Influence of Electric Arc Furnace (EAF Slag Aggregate Sizes on the Workability and Durability of Concrete

    Directory of Open Access Journals (Sweden)

    P. O. Awoyera

    2015-06-01

    Full Text Available The construction industry has been identified as one of the largest consumer of nonrenewable resources. Meanwhile, the unused materials are continually disposed in landfills and dumpsites. As a result, adoption of industrial solid wastes for use as a construction material remains pertinent in the creation of a green environment. The present study focused on the influence of EAF steel slag aggregate (SSA sizes on the workability and durability of concrete. Concrete mixes in 1:2:4 ratios of cement, sand and SSA; batched by weight, and a water cement ratio of 0.6 were considered. However, a control mix using normal aggregate (NA was made in order to evaluate the variation in properties of the concretes. The study utilised SSA and NA sizes of ½ inch (12.7 mm, 3/8 inch (9.54 mm and ¾ inch (19.05 mm respectively. All testing were conducted under room temperature, adopting procedures recommended in BS standards. For all the aggregate sizes considered, SSA produced an appreciable 28 day compressive strength than the NA concrete. However, the NA concrete possess good workability than the SSA concrete.

  11. Exergo-Ecological Assessment Of Auxiliary Fuel Injection Into Blast-Furnace

    Directory of Open Access Journals (Sweden)

    Stanek W.

    2015-06-01

    Full Text Available Metallurgy represents complex technological chain supplied with different kinds of primary resources. Iron metallurgy based on blast-furnace process, dominates in world steel production. Metallurgical coke is the basic fuel in this case. Its production is connected with several environmental disadvantageous impacts. One of them is the extended production chain from primary energy to final energy. The reduction of coke consumption in the process can be achieved e.g. by injection of auxiliary fuels or increasing the thermal parameters in the process. In present injection of pulverised coal dominates while recirculation of top-gas seems to be future technology. However, the latter one requires the CO2 removal that additionally extended the production chain. The evaluation of resources management in complex energy-technological systems required application of advanced method based on thermodynamics. In the paper the system exergo-ecological assessment of pulverised coal injection into blast-furnace and top-gas recirculation has been applied. As a comparative criterion the thermo-ecological cost has been proposed.

  12. Blast furnace granular coal injection project. Annual report, January--December 1995

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-05-01

    This annual report describes the Blast Furnace Granular Coal Injection project being implemented at Bethlehem Steel Corporation`s (BSC) Burns Harbor Plant. The project is receiving cost-sharing from the U.S. Department of Energy (DOE), and is being administrated by the Morgantown Energy Technology Center in accordance with the DOE Cooperative Agreement No. DE-FC21-91MC27362. This installation is the first in the United States to employ British Steel technology that uses granular coal to provide part of the fuel requirement of blast furnaces. The project will demonstrate/assess a broad range of technical/economic issues associated with the use of coal for this purpose. To achieve the program objectives, the demonstration project is divided into the following three Phases: (1) Phase I - Design. (2) Phase II - Construction. (3) Phase III - Operation. Preliminary Design (Phase I) began in 1991 with detailed design commencing in 1993. Construction at Burns Harbor (Phase II) began in August 1993 and was completed at the end of 1994. The demonstration test program (Phase III) started in the fourth quarter of 1995.

  13. Effect of recycling blast furnace flue dust as pellets on the sintering performance

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2010-01-01

    Full Text Available The Egyptian Iron and Steel Company generates a great amount of blast furnace flue dust. The recovery of metals and carbon from this flue dust becomes a very important demand due to the increase of the price of coke breeze and the decrease of the primary source of metals. At the same time, it make the environment more safe by decreasing pollution. Introducing these dust fines in the sintering process proves to be very harmful for different operating parameters. Thus, this study aims at investigating the production of pellets resulting from these fines, using molasses as organic binder and its application in sintering of iron ore. The sintering experiments were performed using flue dust as pellets as a substitute of coke breeze. The results revealed that, sintering properties such as inter strength increases with using the flue dust pellets, while productivity of both the sinter machine and sinter machine at blast furnace yard decreases. Also the vertical velocity of the sinter machine and the weight loss during the reduction of produced the sinter by hydrogen decrease.

  14. Evaluation of Burden Descent Model for Burden Distribution in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Ping ZHOU; Peng-yu SHI; Yan-po SONG; Kai-le TANG; Dong FU; Chenn QZHOU

    2016-01-01

    Mathematical models for burden descending process have been applied to obtain whole burden structures in blast furnace,whereas the accuracy of those burden descent models has not been sufficiently investigated.Special evaluation method based on timeline burden profiles was established to quantitatively evaluate the error between ex-perimental and modeled burden structures.Four existing burden descent models were utilized to describe the burden structure of a 1/20 scaled warm blast furnace.Input modeling conditions including initial burden profile,descending volumes in each time interval,and normalized descending velocity distribution were determined via special image pro-cessing technology.Modeled burden structures were evaluated combined with the published experimental data.It is found that all the models caught the main profile of the burden structure.Furthermore,the improved nonuniform de-scent model (Model IV)shows the highest level of precision especially when burden descends with unstable velocity distribution tendency.Meanwhile,the traditional nonuniform descent model (Model III)may also be desirable to model the burden descending process when the burden descending velocity presents a linear tendency.Finally,the uni-form descent model (Model I)might be the first option for roughly predicting burden structure.

  15. A new concept of auxiliary fuel injection through tuyeres in blast furnaces developed by numerical simulations

    Directory of Open Access Journals (Sweden)

    Bruno Orlando de Almeida Santos

    2014-04-01

    Full Text Available The Injection of powdered materials in blast furnaces is a great option for reducing costs, increasing productivity and satisfy the environmental norms. Thus, this paper presents a study on the use of a flame stabilization system with rotation, designed to promote greater coal injection in the combustion zone, reducing losses and increasing the efficiency of the equipment. A physical model was used to evaluate scattering of pulverized fuel and is compared with numerical results in the same scale. In the second step, a combustion model was added to the numerical simulation, using dimensions of a real blast furnace. Fields like temperature, velocity and behavior of chemical reactions were analyzed. The results showed that double lances promote better particle injection when compared with simple lance for reduced material injection. The new injection system proposed, with swirl numbers of 0.12 and 0.24, promoted a better injection of both reduced material and temperature in the raceway zone. The swirl 0.24 showed superior performance when compared to other injection systems.

  16. Multi-parameter measurements in a blast furnace using interactions of neutrons and γ-rays

    International Nuclear Information System (INIS)

    This paper describes the possibility of multi-parameter measurements to meet the requirements for more precise and stable control of a blast furnace. A basic concept of such measurements is to make use of multi-radiations of neutrons and γ-rays, and to obtain multi-types of information on conditions of materials (iron ore and coke) inside the blast furnace. A prototype gauge was assembled and examined which consisted of a radiation source of 252Cf, a neutron moderator, a lead shield, a bismuth germanate detector, a stainless casing and a control unit. Laboratory experiments showed that the gauge could measure the quantities to be essential to estimate material conditions. In practice, it clearly distinguished between iron ore and coke layers, and at the same time measured bulk density of iron contained in iron ore by counting thermal neutron capture γ-rays from iron. It also gave the information on material bulk density by detecting Compton scattered γ-rays from material, i.e. iron ore and coke. Finally, reducibility of iron ore was calculated by using both bulk densities. Relative accuracy of measurements was reasonable in practical use. The possibility of realization of the gauge has been proved and the on-line trial will be expected in the near future. (author)

  17. Failure Mechanism and Material Requirements for Coal Lance in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    XIONG Wei; JIA Juan; CHEN Jia-chao; SHANG He-ming

    2012-01-01

    Pulverized coal injection(PCI) is a key technology in modern ironmaking by blast furnace(BF) and the life of injection lance has a great influence on PCI operation and on normal running of blast furnace.It is found that the main reasons for the failure of the lances are their outer surface oxidation and the inner surface erosion through monitoring some lances used in BF.The outer surface oxidation of the lances made of lCr18Ni9Ti is inevitable under high hot blast temperature condition through thermodynamics analysis.A mathematical model for calculating the temperature of common monocular coal lance had been developed according to the principles of mass and energy balance.Increasing temperature and flow velocity of the hot blast would cause a rise in the lance temperature.The influence of hot blast temperature is more obvious.The lance temperature would decline when compressed air flux increases.Conveying technology of dense phase pulverized coal is beneficial to extending lance’s life because decreasing solid-gas ratio would intensify erosion and burning loss.The anti-oxidation temperature of lance materials needs to be over 1000 ℃ for BF intensified smelting.In order to increase the resistance to oxidation of the coal lance’s outer surface,oxidation-resistant steel or Al coating stainless steel is the appropriate material for BF use.Employing the metal surface treatment technology to enhance the hardness of the coal lance’s internal surface could prolong the service life of coal lance

  18. Multi-Class Classification Methods of Cost-Conscious LS-SVM for Fault Diagnosis of Blast Furnace%Multi-Class Classification Methods of Cost-Conscious LS-SVM for Fault Diagnosis of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    LIU Li-mei; WANG An-na; SHA Mo; ZHAO Feng-yun

    2011-01-01

    Aiming at the limitations of rapid fault diagnosis of blast furnace, a novel strategy based on cost-conscious least squares support vector machine (LS-SVM) is proposed to solve this problem. Firstly, modified discrete particle swarm optimization is applied to optimize the feature selection and the LS-SVM parameters. Secondly, cost-con- scious formula is presented for fitness function and it contains in detail training time, recognition accuracy and the feature selection. The CLS-SVM algorithm is presented to increase the performance of the LS-SVM classifier. The new method can select the best fault features in much shorter time and have fewer support vectbrs and better general- ization performance in the application of fault diagnosis of the blast furnace. Thirdly, a gradual change binary tree is established for blast furnace faults diagnosis. It is a multi-class classification method based on center-of-gravity formula distance of cluster. A gradual change classification percentage ia used to select sample randomly. The proposed new metbod raises the sped of diagnosis, optimizes the classifieation scraraey and has good generalization ability for fault diagnosis of the application of blast furnace.

  19. Effects of slag and fly ash on reinforcement corrosion in concrete in chloride environment: Research from the Netherlands

    OpenAIRE

    Polder, R.B.

    2012-01-01

    A review is given of research on the durability performance of concrete made with blast furnace slag and fly ash related to chloride induced reinforcement corrosion, carried out in the Netherlands, where slag has been used in cement for almost a century. Results are presented from field studies on concrete in marine environment and laboratory studies involving chloride exposure. Chloride surface content, diffusion coefficient, electrical resistivity, critical chloride content and corrosion ra...

  20. Study on taphole clay with high strength and enviroment-friendly and its application in large blast furnace%大型高炉高强度环保炮泥的研制及应用

    Institute of Scientific and Technical Information of China (English)

    徐国涛; 李淑忠; 熊亚非; 李怀远; 邓棠; 张洪雷

    2011-01-01

    对大型高炉高强度环保炮泥的组成、性能、结构进行了研究.研制的炮泥在炼铁厂4座高炉得到了应用,在3 800 m3高炉连续使用4个月,日出铁次数11~13次,铁水流速7.5 t/min,吨铁炮泥消耗降到0.49 kg;为高炉快速达产、减少铁水散喷创造了条件;该炮泥容易开孔,铁口通道稳定,抗渣铁侵蚀,没有黑色、黄色的毒害烟雾,利于现场工作环境的改善.%The composition, structure and properties of taphole clay with high strength and enviroment-friendly used for large blast furnace are investigated in this paper. The taphole clay has been applied at four blast furnaces of the Ironmaking Plant of WISCO,of which the taphole clay was continuously applied for four months at a new BF with 3 800 m3. On this furnace, the daily tapping time was 11-13, the flow rate of hot metal was 7. 5 t/min and the consumption of taphole clay decreased to 0. 49 kg/t, which was helpful for the new blast furnace to reach its designed production quickly. The taphole clay is good in anti-corrosion properties of slag and hot metal and easy to be opened, and no poisonous smoke in tapping process. As a result, the operational surrounding of casthouse can be improved.

  1. Three-Dimensional Modeling of Flow and Thermochemical Behavior in a Blast Furnace

    Science.gov (United States)

    Shen, Yansong; Guo, Baoyu; Chew, Sheng; Austin, Peter; Yu, Aibing

    2015-02-01

    An ironmaking blast furnace (BF) is a complex high-temperature moving bed reactor involving counter-, co- and cross-current flows of gas, liquid and solid, coupled with heat and mass exchange and chemical reactions. Two-dimensional (2D) models were widely used for understanding its internal state in the past. In this paper, a three-dimensional (3D) CFX-based mathematical model is developed for describing the internal state of a BF in terms of multiphase flow and the related thermochemical behavior, as well as process indicators. This model considers the intense interactions between gas, solid and liquid phases, and also their competition for the space. The model is applied to a BF covering from the burden surface at the top to the liquid surface in the hearth, where the raceway cavity is considered explicitly. The results show that the key in-furnace phenomena such as flow/temperature patterns and component distributions of solid, gas and liquid phases can be described and characterized in different regions inside the BF, including the gas and liquids flow circumferentially over the 3D raceway surface. The in-furnace distributions of key performance indicators such as reduction degree and gas utilization can also be predicted. This model offers a cost-effective tool to understand and control the complex BF flow and performance.

  2. CFD study of ejector flow behavior in a blast furnace gas galvanizing plant

    Science.gov (United States)

    Besagni, Giorgio; Mereu, Riccardo; Inzoli, Fabio

    2015-02-01

    In recent years, there has been a growing interest toward Blast Furnace Gas (BFG) as a low-grade energy source for industrial furnaces. This paper considers the revamping of a galvanic plant furnace converted to BFG from natural gas. In the design of the new system, the ejector on the exhaust line is a critical component. This paper studies the flow behavior of the ejector using a Computational Fluid Dynamics (CFD) analysis. The CFD model is based on a 3D representation of the ejector, using air and exhaust gases as working fluids. This paper is divided in three parts. In the first part, the galvanic plant used as case study is presented and discussed, in the second part the CFD approach is outlined, and in the third part the CFD approach is validated using experimental data and the numerical results are presented and discussed. Different Reynolds-Averaged Navier-Stokes (RANS) turbulence models ( k-ω SST and k-ɛ Realizable) are evaluated in terms of convergence capability and accuracy in predicting the pressure drop along the ejector. Suggestions for future optimization of the system are also provided.

  3. Pilot plant testing of Illinois coal for blast furnace injection. Technical report, March 1--May 31, 1995

    Energy Technology Data Exchange (ETDEWEB)

    Crelling, J.C.

    1995-12-31

    A new use for Illinois coal is as fuel injected into a blast furnace to produce molten iron as first step in steel production. Because of cost and decreasing availability, metallurgical coke is being replaced by coal injected at the tuyere area of the furnace where the blast air enters. Purpose of this study is to evaluate combustion of Illinois coal in the blast furnace injection process in a pilot plant test facility. (Limited research to date suggests that coals of low fluidity and moderate to high S and Cl contents are suitable for blast furnace injection.) This proposal is intended to complete the study under way with Armco and Inland and to demonstrate quantitatively the suitability of Herrin No. 6 and Springfield No. 5 coals for injection. Main feature of current work is testing of Illinois coals at CANMET`s pilot plant coal combustion facility. During this quarter, two additional 300-pound samples of coal (IBCSP-110 Springfield No. 5 and an Appalachian coal) were delivered. Six Illinois Basin coals were analyzed with the CANMET model and compared with other bituminous coals from the Appalachians, France, Poland, South Africa, and Colombia. Based on computer modeling, lower rank bituminous coals, including coal from the Illinois Basin, compare well in injection with a variety of other bituminous coals.

  4. Coal combustion under conditions of blast furnace injection. [Quarterly] technical report, 1 December 1993--28 February 1994

    Energy Technology Data Exchange (ETDEWEB)

    Crelling, J.C. [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Geology

    1994-06-01

    A potentially new use for Illinois coal is its use as a fuel injected into a blast furnace to produce molten iron as the first step in steel production. Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of coal during the blast furnace injection process and to delineate the optimum properties of the feed coal. This proposal is a follow-up to one funded for the 1992--1993 period. It is intended to complete the study already underway with the Armco Inc. Steel Company and to initiate a new cooperative study along somewhat similar lines with the Inland Steel Company. The results of this study will lead to the development of a testing and evaluation protocol that will give a unique and much needed understanding of the behavior of coal in the injection process and prove the potential of Illinois coals for such use. During this quarter a sample of the feed coal that is being used for injection into the No. 7 Blast Furnace of Inland Steel has been analyzed petrographically and compared to both the Herrin No. 6 coal and Armco feed coal. Additional characterization is underway and an advanced program of pyrolysis and reactivity testing has been initiated.

  5. Study of The Maximum Uptake Capacity on Various Sizes of Electric Arc Furnace Slag in Phosphorus Aqueous Solutions

    Science.gov (United States)

    Afnizan, W. M. W.; Hamdan, R.; Othman, N.

    2016-07-01

    The high content of uncontrolled phosphorus concentration in wastewater has emerged as a major problem recently. The excessive amount of phosphorus that is originated from domestic waste, unproper treated waste from septic tanks, as well as agricultural activities have led to the eutrophication problem. Therefore, a laboratory experiment was initiated to evaluate the potential of the Electric Arc Furnace Slag (EAFS), a by-product waste from steel making industry in removing phosphorus concentrations in aqueous solutions. In this work several particle sizes ranging from (9.5-12.4 mm, 12.5-15.9 mm, 16.0-19.9 mm, 20.0-24.9 mm, 25-37.4 mm) with a known weight (20±0.28 g, 40±0.27 g, 60±0.30 g, 80±0.29 g and 100±0.38 g) were used to study the effect of different particle sizes towards phosphorus removal. Each particle size of EAFS was shaken in synthetic phosphorus solutions (10 mg/l, 20 mg/l, 30 mg/l, 40 mg/l and 50 mg/l) at a contact time of 2 hours. Final concentrations of phosphorus were sampled and the measurement was made using WESTCO Discrete Analyzer equipment. Results showed that the highest of the maximum uptake capacity of each EAFS particle size distribution achieved at 0.287, 0.313, 0.266, 0.241 and 0.25 mg/g as particle size range was varied from 9.5-12.4 mm to 25-37.4 mm. In conclusion, the maximum uptake capacity of each EAFS mostly was determined to occur at adsorbent weight of 20 to 40 g in most conditions.

  6. Latest technologies for process control and automation in blast furnace; Korosogyo wo sasaeru saishin no purosesu seigyo to jidoka gijutsu

    Energy Technology Data Exchange (ETDEWEB)

    Maki, Y. [Kawasaki Steel Corporation, Tokyo (Japan); Inayama, A. [Kawasaki Steel Corporation, Tokyo (Japan).Chiba Works; Ino, K. [Kawasaki Steel Corporation, Tokyo (Japan). Mizushima Works

    1999-12-01

    Kawasaki Steel has modernized blast furnace control systems featuring an integrated instrumentation and electrical system for each sub-process, a human-machine interface through a single window, and a distributed process computer system. A furnace diagnosis system, which has been known as 'GO-STOP system', has been developed to a knowledge-based system that enables to provide appropriate action guidance. For the burden distribution control, controllability and flexibility have been improved by the use of a bell-less-top charging device. For hot stove control, the automatic setting of a combustion gas flow rate and improved efficiency have been achieved by a fuzzy control system. Furthermore, the remote operation of cast house equipment has been realized and contributed to improve the working environment and the efficient operation at Chiba Works No. 6 blast furnace. (author)

  7. Mass and elemental distributions of atmospheric particles nearby blast furnace and electric arc furnace operated industrial areas in Australia

    Energy Technology Data Exchange (ETDEWEB)

    Mohiuddin, Kazi, E-mail: kazi.mohiuddin@students.mq.edu.au [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia); Strezov, Vladimir; Nelson, Peter F. [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia); Stelcer, Eduard [Australian Nuclear Science and Technology Organisation, Lucas Heights, NSW (Australia); Evans, Tim [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia)

    2014-07-01

    The improved understanding of mass and elemental distributions of industrial air particles is important due to their heterogeneous atmospheric behaviour and impact on human health and the environment. In this study, particles of different size ranges were collected from three sites in Australia located in the vicinity of iron and steelmaking industries and one urban background site with very little industrial influence. In order to determine the importance of the type of industrial activity on the urban atmospheric quality, the industrial sites selected in this study were in the close proximity to two blast furnace operated and one electric arc furnace based steelmaking sites. The chemical compositions of the collected air particles were analysed using the proton induced X-ray emission (PIXE) technique. This study revealed significantly higher metal concentrations in the atmospheric particles collected in the industrial sites, comparing to the background urban site, demonstrating local influence of the industrial activities to the air quality. The modality types of the particles were found to be variable between the mass and elements, and among elements in the urban and industrial areas indicating that the elemental modal distribution is as important as particle mass for particle pollution modelling. The highest elemental number distribution at all studied sites occurred with particle size of 0.1 μm. Iron was found as the main dominant metal at the industrial atmosphere in each particle size range. The industrial Fe fraction in the submicron and ultrafine size particles was estimated at up to 95% which may be released from high temperature industrial activities with the iron and steelmaking industries being one of the major contributors. Hence, these industrial elemental loadings can highly influence the atmospheric pollution at local urban and regional levels and are required to consider in the atmospheric modelling settings. - Highlights: • Urban and

  8. Alternative concrete based on alkali-activated slag

    OpenAIRE

    Puertas, F.; Mejía de Gutiérrez, R.; Bernal, S.; Rodríguez, E.

    2008-01-01

    This article reports the results of related to on the performance of concrete made with waterglass (Na2SiO3•nH2O + NaOH)-activated Colombian granulated blast furnace slag. The mechanical strength and durability properties this alkali-activated slag concrete (AAS) were compared to the properties of ordinary Portland cement concrete (OPC) with the same proportion of binder, which ranged from 340 to 512 kg per m3 of concrete. The results indicated that increasing the proportion ...

  9. Characterisation of the sintering behaviour of Waelz slag from electric arc furnace (EAF) dust recycling for use in the clay ceramics industry.

    Science.gov (United States)

    Quijorna, N; de Pedro, M; Romero, M; Andrés, A

    2014-01-01

    Waelz slag is an industrial by-product from the recovery of electric arc furnace (EAF) dust which is mainly sent to landfills. Despite the different chemical and mineralogical compositions of Waelz slag compared to traditional clays, previous experiments have demonstrated its potential use as a clay substitute in ceramic processes. Indeed, clayey products containing Waelz slag could improve mechanical and environmental performance, fixing most of the metallic species and moreover decreasing the release of some potential pollutants during firing. However, a deeper understanding of the complex phase transformations during its thermal treatment and the connection of this behaviour with the end properties is desirable in order to explain the role that is played by the Waelz slag and its potential contribution to the ceramic process. For this purpose, in the present study, the chemical, mineralogical, thermal and environmental behaviour of both (i) unfired powdered samples, and (ii) pressed specimen of Waelz slag fired up to different temperatures within the typical range of clay based ceramic production, has been studied. The effect of the heating temperature on the end properties of the fired samples has been assessed. In general, an increase of the firing temperature promotes sintering and densification of the products and decreases the open porosity and water absorption which also contributes to the fixation of heavy metals. On the contrary, an increase in the leaching of Pb, Cr and Mo from the fired specimens is observed. This can be attributed to the creation of Fe and Ca molybdates and chromates that are weakly retained in the alkali matrix. On the other side, at temperature above 950 °C a weight gain related to the emission of evolved gases is observed. In conclusion, the firing temperature of the ceramic process is a key parameter that affects not only the technical properties but also strongly affects the leaching behaviour and the process emissions.

  10. Heavy metals adsorption on blast furnace sludges; Adsorcion de metales pesados sobre lodos de horno alto

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Delgado, A.; Perez, C.; Lopez, F.A. [Centro Nacional de Investigaciones Metalurgicas. CENIM. Madrid (Spain)

    1998-10-01

    Most of industrial liquid effluents have high contents of heavy metals. The recovery of these metals is environmental and economically interesting. In this work we study the use of sludge, a by-product of the steel industry, as an adsorbent for the removal of heavy metals from liquid effluents. The adsorption of Pb``2+, Zn``2+, Cd``2+, Cu``2+ and Cr``3+ on the sludge was investigated by determination of adsorption isotherms. The effect of time, equilibrium temperature and concentration of metal solution on sludge adsorption efficiency was evaluated. The adsorption process was analysed using the theories of Freundlich and Langumuir and the thermodynamic values {Delta}G, {Delta}H and {Delta}S corresponding to each adsorption process were calculated. Blast furnace sludge was found to be an effective sorbent for Pb, Zn, Cd, Cu and Cr-ions within the range of ion concentrations employed. (Author) 5 refs.

  11. Fe-Si droplets associated with graphite on blast furnace coke

    Science.gov (United States)

    Gornostayev, Stanislav S.; Fabritius, Timo M. J.; Kerkkonen, Olavi; Härkki, Jouko J.

    2012-06-01

    Fe-Si droplets on the surface of blast furnace (BF) coke from 25 to 50 cm at the tuyere level are mostly composed of Fe3Si, which has various shapes (round, elongated, and irregular) and penetration degrees into the BF coke matrix. The shapes and penetration degrees may depend on the saturation of molten iron by silicon during interaction with the coke matrix. The droplets are covered by a tiny shell of carbon. Graphite observed inside the droplets can be divided into two categories: well-formed tabular crystals with relatively large size and flakes with structures similar as those in cast iron. The textures of the droplets reflect composition, interaction with the coke matrix, and cooling conditions.

  12. Visualisation of a mathematical model of blast furnace operation for distance learning purposes

    Directory of Open Access Journals (Sweden)

    Babich, A.

    2005-12-01

    Full Text Available Advanced educational technologies like Virtual Laboratories are being developed and launched in order to equip customers from higher education institutions, research and industry with efficient tools, supporting their work and operating new skills-training methods. Visual Model "Blast Furnace" based on a mathematical balance model of the blast furnace process has been developed for distance learning (DL purposes. It processes entered parameters and outputs both operating and learning results. The model simulates also sinter and pellets manufacture as well as operation of hot stove. The teacher and learners can interact with each other using software interface which allows to monitor the activity of the learners, answer their questions, and analyse the learning results. The model is an ingredient of the "Virtual Lab Ironmaking".

    Se desarrollan y presentan tecnologías avanzadas de educación, como los Laboratorios Virtuales, para suministrar a los clientes de las instituciones de educación superior, investigación e industria, en apoyo de su trabajo, nuevos y eficientes métodos de operación y técnicas especiales de adiestramiento. Se ha desarrollado el Modelo Visual de "Horno Alto" basado en un modelo matemático del balance del proceso del horno alto, para fines de educación a distancia. Procesa los parámetros de entrada y salida en operación y los resultados de la enseñanza. El modelo también simula la fabricación de sinter y pelets, además de la operación de las estufas. El profesor y alumnos pueden interactuar entre sí usando un software que permite seguir la marcha de la actividad de los alumnos, responder a sus preguntas y analizar los resultados del aprendizaje. El modelo es parte del "Laboratorio Virtual de Fabricación de Arrabio".

  13. Quantificational indexes for design and evaluation of copper staves for blast furnaces

    Institute of Scientific and Technical Information of China (English)

    Liang Qian; Susen Cheng; Hongbo Zhao

    2008-01-01

    The quantificational and normative design is the precondition of improving the design of copper staves for blast furnaces.Based on a 3-dimensional temperature field calculation model, from the view point of heat transfer and long campaigns note with the core of forming accretion, the forming-accretion-ability (FAA) and the rib hot surface maximum temperature difference (△Tmax) as quantificational indexes to direct and evaluate the design of copper staves for blast furnaces were presented. The application of the two indexes in design essentially embodies the new long campaigns in the stage of design. With the application of the two indexes,good results can be obtained. Firstly, it was suggested that the rib height of a copper stave can be reduced to 15 mm, which is a new method and theory for the reduction of copper staves. Secondly, the influence of insert on FAA and △Tmax is decided by the volume of insert. According to this, the principle of design for the hot surface geometry of copper staves was put forward that the ratio of the rib hot surface to the copper stave hot surface (abbreviated as the ratio of rib to stave) must be maintained in the range of 45% to 55%;for the present copper stave with a 35-40 mm thick rib, the ratio of rib to stave in the range of 50% to 55% can optimize the design of copper staves; for the copper stave with a smaller rib thickness, for example 15 mm, the ratio of rib to stave in the range of 45% to 50% can optimize the design of copper staves. It can be summarized that the thicker the rib thickness, the larger is the ratio of rib to stave.

  14. C 高炉低硅冶炼理论和实践%C blast furnace smelting theory and practice with low silicon

    Institute of Scientific and Technical Information of China (English)

    王子林

    2014-01-01

    这次通过对C高炉生产指标分析,在现有条件下减少入炉焦炭灰分、从而减少SiO2入炉量、合理配备炉料结构、调整操作制度等措施,实现C高炉低硅冶炼的生产实践。%By analysis of production targets of C blast furnace , coke ash in blast furnace would be re-duced under the current conditions , thereby reducing the amount of SiO 2 in the blast furnace , making the charge struture reasonable , adjusting the operating system , so that the production practices of low silicon smelting in C blast furnace could be achieve .

  15. The Accuracy Control of Blast Furnace Burden Distribation System%高炉布料系统的精确控制

    Institute of Scientific and Technical Information of China (English)

    李晖实

    2013-01-01

    The blast furnace distribution material system's control precision is the blast furnace regular production important link, guaranteed that prompt, the accurate distribution is guarantees the blast-furnace output and the product quality premise. This article mainly introduced based on Shinaide Quantum series PLC is the method which control system's blast furnace material distribution system's application and the material distribution precision enhance.%  高炉布料系统的控制精度是高炉正常生产的重要一环,保证及时、准确的布料是保证高炉产量和产品质量的前提。本文主要介绍了基于施耐德Quantum系列PLC为控制系统的高炉布料系统的应用及布料精度提高的措施。

  16. 八钢A高炉长寿管理与生产实践%Longevity Management and ProductionPractice of Bagang’s A Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    王雪超; 何玉娟

    2015-01-01

    In this paper , the longevity management was analyzed , aiming at the furnace condition of Banging’s A furnace blast furnace in so far , and combined with the present conditions of A furnace blast , do a brief analysis was given for the measures taken on the longevity of blast furnace in the pro-duction process of the longevity management .%本文针对八钢A高炉开炉至今的炉况,进行了长寿的管理分析,并结合A高炉高炉现有条件,对高炉在生产过程中的长寿管理采取的各项措施做了简要分析。

  17. Influence of nut coke on iron ore sinter reducibility under simulated blast furnace conditions

    Energy Technology Data Exchange (ETDEWEB)

    Mousa, E.A.; Senk, D.; Babich, A.; Gudenau, H.W.

    2010-04-15

    One of the most important factors to increase the economic efficiency of the blast furnace process is to reduced coke losses (undersieve product known as nut coke). In recent years there has been increased interest in mixing nut coke in the sinter layers. In order to clarify the influence of nut coke on sinter reducibility, sinter and sinter-nut coke mixtures were isothermally reduced with 30%CO-70%N{sub 2} at 1173-1523 K using a muffle furnace supported by an on-line gas analyser. Reflected light microscopy, scanning electron microscopy and X-ray technique were used to characterise the microstructure and the different phases developed in the original and reduced sinter. Sinter reduced without nut coke participation exhibited reduction retardation at elevated temperatures (>1373 K) while the presence of nut coke prevented such phenomena. The rate controlling mechanism of sinter and sinter-nut coke mixture was predicted from the correlation between apparent activation energy calculations, mathematical modelling derived from gas-solid reaction model and microstructure examination.

  18. Durability and compressive strength of blast furnace slag-based cement grout for special geotechnical applications

    OpenAIRE

    Ortega Álvarez, José Marcos; Pastor Navarro, José Luis; Albaladejo Ruiz, Arturo; Sánchez Martín, Isidro; Climent, Miguel-Ángel

    2014-01-01

    Special foundations, most prominently micropiles and soil anchors, are frequently used in construction today. In Spain, the grout for these special technical applications is generally prepared with portland cement, although the codes and standards in place stipulate only the minimum compressive strength required, with no mention of cement type. Those texts also establish a range of acceptable water:cement ratios. In the present study, durability and compressive strength in cement grout prepar...

  19. A Study on the Properties of Carbon Black Mortar Using Granulated Blast Furnace Slag and Polymer.

    Science.gov (United States)

    Jang, Hong-Seok; Jeon, Ui-Hyeon; So, Seung-Young

    2015-11-01

    White Portland Cement (WPC) and inorganic pigment have been used in colored concrete, but there are some physical problems such as increases in efflorescence, and poor workability and low economics. The aim of this study was to investigate the effects of GBFS and polymer (methyl cellulose) on the physical properties of carbon black mortar. For this purpose, a flow test, compressive strength test and color evaluation and was carried out on cement mortar mixed with polymer by changing the proportion of cement and ratio of GBFS. The results show that the addition of polymer influences significantly the color value efficiency in colored mortar. This is due to the reduction of overall amount of micro pore. This polymer films prevent the transport of soluble calcium towards the surface, and decreases efflorescence. And the flow of colored mortar was increased in proportion to the addition rate of the GBFS. In addition the strength of colored mortars with GBFS at the long-term aged (after 28 days) was higher than that of the general WPC mortar, although its strength was developed slowly at the early ages. PMID:26726652

  20. A Study on the Properties of Carbon Black Mortar Using Granulated Blast Furnace Slag and Polymer.

    Science.gov (United States)

    Jang, Hong-Seok; Jeon, Ui-Hyeon; So, Seung-Young

    2015-11-01

    White Portland Cement (WPC) and inorganic pigment have been used in colored concrete, but there are some physical problems such as increases in efflorescence, and poor workability and low economics. The aim of this study was to investigate the effects of GBFS and polymer (methyl cellulose) on the physical properties of carbon black mortar. For this purpose, a flow test, compressive strength test and color evaluation and was carried out on cement mortar mixed with polymer by changing the proportion of cement and ratio of GBFS. The results show that the addition of polymer influences significantly the color value efficiency in colored mortar. This is due to the reduction of overall amount of micro pore. This polymer films prevent the transport of soluble calcium towards the surface, and decreases efflorescence. And the flow of colored mortar was increased in proportion to the addition rate of the GBFS. In addition the strength of colored mortars with GBFS at the long-term aged (after 28 days) was higher than that of the general WPC mortar, although its strength was developed slowly at the early ages.

  1. Performance testing of blast furnace slag for immobilization of technetium in grout

    International Nuclear Information System (INIS)

    Cement-based grouts are the most widely used method for the treatment and ultimate disposal of both radioactive and chemically hazardous waste because of their low processing costs, compatibility with a wide variety of disposal scenarios, and ability to meet stringent processing and performance requirements. Grouts, which meet all applicable regulatory requirements for the disposal of heavy metals, selected organics, and radionuclides, have been developed. In general, the performance of these grouts in sequestering the waste constituents of concern is most successful when the constituent of interest is relatively insoluble in the high pH of the grout pore water. Grouts, particularly neat cement-paste grouts, have proven less successful ins equestering species such as technetium and nitrates, which are readily soluble in pore water. Technetium is one of four radionuclides (99Tc, 3H, 14C, and 131I) of particular concern to the U.S. Nuclear Regulatory Commission (NRC) because of their mobility and biological activity. This paper presents preliminary results of a grout development effort to identify grout formulas that can satisfactorily sequester 99Tc contained in an existing Portsmouth gaseous diffusion plant waste

  2. Characterization of Blast Furnace Slag to be used as Road Base Material

    NARCIS (Netherlands)

    Akbarnejad, S.; Copuroglu, O.; Houben, L.J.M.; Molenaar, A.A.A.

    2012-01-01

    In congested areas around the world, traffic has significantly grown beyond expectation both in terms of volume and weight. Any hinder to the traffic causes severe delays resulting not only in economic loss but also in extra pollution of the environment. Therefore, maintenance works are desired to b

  3. Innovation based on tradition: blast furnace slag cement for durable concrete structures in Norway

    NARCIS (Netherlands)

    Polder, R.B.; Nijland, T.G.; Rooij, M.R. de; Larsen, C.K.; Pedersen, B.

    2014-01-01

    road environment in The Netherlands for nearly a century. The experience is good and structures with long service lives can be obtained, as has been shown by several field studies. This is caused by a high resistance against chloride penetration and a high electrical resistivity, demonstrated both i

  4. ENHANCEMENT OF CHLORIDE RESISTANCE OF PRE-STRESSED CONCRETE SHEET PILE BY BLAST FURNACE SLAG

    OpenAIRE

    Irmawaty, Rita

    2012-01-01

    Chloride-induced corrosion is one of the main mechanisms of deterioration affecting the long-term performance of concrete structures. In Japan, a large majority of structures are built either near the costal or indirect contact with seawater. The durability of reinforced or pre-stressed concrete structure depends on the resistance of concrete to chloride penetration. Naturally concrete provides physical and chemical protection to the reinforcing steel from chloride penetrating. The chloride ...

  5. Synthesis of TiO2 visible light catalysts with controllable crystalline phase and morphology from Ti-bearing electric arc furnace molten slag.

    Science.gov (United States)

    Li, Yang; Liu, Lulu; Guo, Min; Zhang, Mei

    2016-09-01

    TiO2 visible light catalysts with different crystalline phases and morphologies were synthesized from titanium-bearing electric arc furnace molten slag (Ti-bearing EAF slag) by using a simple acidolysis process. The effects of the pH of the HCl solution, liquid to solid ratio (RL/S, HCl solution to the residue ratio, mL/g) and acidolysis time on the micro-morphology and crystalline phase of as-prepared TiO2 photocatalysts were systematically investigated. The results indicated that with decreasing pH in the HCl solution and increasing RL/S, the crystalline phase and micro-morphology of the obtained TiO2 nanostructures tended to transform from anatase type TiO2 with spherical nanoparticle structures to rutile type TiO2 with needle-like nanorod structures. The acidolysis time had little influence on the crystalline phase but great impact on the size of the obtained TiO2. The growth mechanism of TiO2 from Ti-bearing EAF slag during the acidolysis process was also discussed. In addition, the influence of RL/S on the photocatalytic properties of the synthesized nanostructured TiO2 was studied. The results showed that the photodegradation efficiency for Rhodamine B solution could reach 91.00% in 120min when the RL/S was controlled at 50:1.

  6. Synthesis of TiO2 visible light catalysts with controllable crystalline phase and morphology from Ti-bearing electric arc furnace molten slag.

    Science.gov (United States)

    Li, Yang; Liu, Lulu; Guo, Min; Zhang, Mei

    2016-09-01

    TiO2 visible light catalysts with different crystalline phases and morphologies were synthesized from titanium-bearing electric arc furnace molten slag (Ti-bearing EAF slag) by using a simple acidolysis process. The effects of the pH of the HCl solution, liquid to solid ratio (RL/S, HCl solution to the residue ratio, mL/g) and acidolysis time on the micro-morphology and crystalline phase of as-prepared TiO2 photocatalysts were systematically investigated. The results indicated that with decreasing pH in the HCl solution and increasing RL/S, the crystalline phase and micro-morphology of the obtained TiO2 nanostructures tended to transform from anatase type TiO2 with spherical nanoparticle structures to rutile type TiO2 with needle-like nanorod structures. The acidolysis time had little influence on the crystalline phase but great impact on the size of the obtained TiO2. The growth mechanism of TiO2 from Ti-bearing EAF slag during the acidolysis process was also discussed. In addition, the influence of RL/S on the photocatalytic properties of the synthesized nanostructured TiO2 was studied. The results showed that the photodegradation efficiency for Rhodamine B solution could reach 91.00% in 120min when the RL/S was controlled at 50:1. PMID:27593268

  7. A Simulation Study of TRT Control System of the Blast Furnace%高炉TRT控制系统模型仿真研究

    Institute of Scientific and Technical Information of China (English)

    刘志刚

    2014-01-01

    The author of this paper constructs a mathematical model of blast furnace top pressure TRT system based on the blast furnace process,the factors affecting the stability of the top pres-sure of the blast furnace and the pipeline analysis of the blast furnace TRT system.Matlab is em-ployed to carry out simulation to test the mathematical model of the adj ustment system of blast furnace top pressure with a static blade,constituting a theoretical basis for further improve the stability of the blast furnace top pressure.%根据高炉TRT工艺和影响高炉顶压稳定的因素,以及对高炉 TRT系统的管路分析,建立高炉顶压TRT系统数学模型。应用Matlab 对静叶单独调节高炉顶压时系统的数学模型进行仿真验证,为进一步改善高炉顶压的稳定提供理论依据。

  8. Distinctive microstructural features of aged sodium silicate-activated slag concretes

    Energy Technology Data Exchange (ETDEWEB)

    San Nicolas, Rackel [Department of Chemical and Biomolecular Engineering, University of Melbourne, Victoria 3010 (Australia); Bernal, Susan A. [Department of Materials Science and Engineering, University of Sheffield, Sir Robert Hadfield Building, Mappin St, Sheffield S1 3JD (United Kingdom); School of Materials Engineering, Composite Materials Group, Universidad del Valle, Cali (Colombia); Mejía de Gutiérrez, Ruby [School of Materials Engineering, Composite Materials Group, Universidad del Valle, Cali (Colombia); Deventer, Jannie S.J. van [Department of Chemical and Biomolecular Engineering, University of Melbourne, Victoria 3010 (Australia); Zeobond Pty Ltd, P.O. Box 23450, Docklands, Victoria 8012 (Australia); Provis, John L., E-mail: j.provis@sheffield.ac.uk [Department of Materials Science and Engineering, University of Sheffield, Sir Robert Hadfield Building, Mappin St, Sheffield S1 3JD (United Kingdom)

    2014-11-15

    Electron microscopic characterisation of 7-year old alkali-activated blast-furnace slag concretes enabled the identification of distinct microstructural features, providing insight into the mechanisms by which these materials evolve over time. Backscattered electron images show the formation of Liesegang-type ring formations, suggesting that the reaction at advanced age is likely to follow an Oswald supersaturation–nucleation–depletion cycle. Segregation of Ca-rich veins, related to the formation of Ca(OH){sub 2}, is observed in microcracked regions due to the ongoing reaction between the pore solution and available calcium from remnant slag grains. A highly dense and uniform interfacial transition zone is identified between siliceous aggregate particles and the alkali activated slag binders, across the concretes assessed. Alkali-activated slag concretes retain a highly dense and stable microstructure at advanced ages, where any microcracks induced at early ages seem to be partially closing, and the remnant slag grains continue reacting.

  9. Competitive adsorption of copper(II), cadmium(II), lead(II) and zinc(II) onto basic oxygen furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Xue Yongjie [School of Resource and Environment Science, Wuhan University, Hubei, Wuhan (China); Wuhan Kaidi Electric Power Environmental Protection Co. Ltd., Hubei, Wuhan (China)], E-mail: xueyj@mail.whut.edu.cn; Hou Haobo; Zhu Shujing [School of Resource and Environment Science, Wuhan University, Hubei, Wuhan (China)

    2009-02-15

    Polluted and contaminated water can often contain more than one heavy metal species. It is possible that the behavior of a particular metal species in a solution system will be affected by the presence of other metals. In this study, we have investigated the adsorption of Cd(II), Cu(II), Pb(II), and Zn(II) onto basic oxygen furnace slag (BOF slag) in single- and multi-element solution systems as a function of pH and concentration, in a background solution of 0.01 M NaNO{sub 3}. In adsorption edge experiments, the pH was varied from 2.0 to 13.0 with total metal concentration 0.84 mM in the single element system and 0.21 mM each of Cd(II), Cu(II), Pb(II), and Zn(II) in the multi-element system. The value of pH{sub 50} (the pH at which 50% adsorption occurs) was found to follow the sequence Zn > Cu > Pb > Cd in single-element systems, but Pb > Cu > Zn > Cd in the multi-element system. Adsorption isotherms at pH 6.0 in the multi-element systems showed that there is competition among various metals for adsorption sites on BOF slag. The adsorption and potentiometric titrations data for various slag-metal systems were modeled using an extended constant-capacitance surface complexation model that assumed an ion-exchange process below pH 6.5 and the formation of inner-sphere surface complexes at higher pH. Inner-sphere complexation was more dominant for the Cu(II), Pb(II) and Zn(II) systems.

  10. Competitive adsorption of copper(II), cadmium(II), lead(II) and zinc(II) onto basic oxygen furnace slag

    International Nuclear Information System (INIS)

    Polluted and contaminated water can often contain more than one heavy metal species. It is possible that the behavior of a particular metal species in a solution system will be affected by the presence of other metals. In this study, we have investigated the adsorption of Cd(II), Cu(II), Pb(II), and Zn(II) onto basic oxygen furnace slag (BOF slag) in single- and multi-element solution systems as a function of pH and concentration, in a background solution of 0.01 M NaNO3. In adsorption edge experiments, the pH was varied from 2.0 to 13.0 with total metal concentration 0.84 mM in the single element system and 0.21 mM each of Cd(II), Cu(II), Pb(II), and Zn(II) in the multi-element system. The value of pH50 (the pH at which 50% adsorption occurs) was found to follow the sequence Zn > Cu > Pb > Cd in single-element systems, but Pb > Cu > Zn > Cd in the multi-element system. Adsorption isotherms at pH 6.0 in the multi-element systems showed that there is competition among various metals for adsorption sites on BOF slag. The adsorption and potentiometric titrations data for various slag-metal systems were modeled using an extended constant-capacitance surface complexation model that assumed an ion-exchange process below pH 6.5 and the formation of inner-sphere surface complexes at higher pH. Inner-sphere complexation was more dominant for the Cu(II), Pb(II) and Zn(II) systems

  11. Numerical investigation of gas flow through blast furnace shaft with designed layered structure of ore and coke burdens

    Energy Technology Data Exchange (ETDEWEB)

    Qing, G.L.; Ma, L.; Zhang, X.S.; Zhou, J.L.; Kuwabara, M.

    2010-10-15

    Detailed comments on governing equations and boundary conditions on which numerical results of gas flow in porous media should rely are presented. Numerical results are shown for the gas flow through a large blast furnace with designed layered structure of burdens. Not only the effects of radial and vertical distributions of resistance to flow but also the effects of different top profiles of burden, such as V-, M-shapes and V-shape with a side terrace, on the resultant gas flow are discussed in relation to the properties of burden, such as repose angle, particle size, voidage and different charging sequence. For the gas flow in a coaxial annulus bed, which is expected to appear in the lower part of blast furnace during a start-up or a blow-out operation, numerical predictions are compared with analytical ones based on a simple yet convenient gas flow model.

  12. Risk management of energy efficiency projects in the industry - sample plant for injecting pulverized coal into the blast furnaces

    OpenAIRE

    Jovanović Filip P.; Berić Ivana M.; Jovanović Petar M.; Jovanović Aca D.

    2016-01-01

    This paper analyses the applicability of well-known risk management methodologies in energy efficiency projects in the industry. The possibilities of application of the selected risk management methodology are demonstrated within the project of the plants for injecting pulverized coal into blast furnaces nos. 1 and 2, implemented by the company US STEEL SERBIA d.o.o. in Smederevo. The aim of the project was to increase energy efficiency through the reductio...

  13. Characterization of Iron and Steel Industry Slags to be Recycled under Ecological Aspects as a Recycling Concept for Waste Treatment

    International Nuclear Information System (INIS)

    The recycling and final disposal of different types of industrial waste play an important role in decreasing environmental pollution all over the world. Three different solid waste slags from steel industries situated in the Helwan area (Cairo-Egypt), namely blast furnace slags, oxygen converter slags arc furnace slags were studied. The morphology of the collected slag powders was examined using scanning electron microscopy (SEM). Surface characteristics of the slag powders were measured through nitrogen gas adsorption and application of the BET equation at 77 K. The thermal behaviour of the slag powders was studied with the help of differential thermal analysis (DTA) and thermogravimetry(TG)> Due to the presence of some changes in the DTA base lines, possibly as a result of phase transformations, X-ray diffraction was applied to identify these phases. The sintering behaviour of the compact slag powders after isostatic pressing was evaluated using dilatometry. The sintering and melting temperature of the studied samples were determined using heating microscopy. The effect of changing sintering temperature and of applying different isostatic pressures on the density and porosity of the slag powder compacts was investigated

  14. Design of a 100 MW blast furnace gas power station under consideration of fuel specific and application specific basic conditions; Auslegung eines 100 MW - Hochofengaskraftwerkes unter Beruecksichtigung der brennstoff- und anwendungsspezifischen Rahmenbedingungen

    Energy Technology Data Exchange (ETDEWEB)

    Bies, Dietmar; Mueller, Robert [Evonik New Energies GmbH (Germany)

    2008-07-01

    Blast furnace gas develops with the pig iron production. Due to the increasing energy prices and due to the discussions on the climate the energetic utilization of blast furnace gas as a non-standard fuel increasingly gains in importance. The ROGESA Roheisengesellschaft Saar mbH (Dillingen, Federal Republic of Germany) initiated a project for the construction of a blast furnace gas power station and a project company. With its most modern equipment technology, the blast furnace gas power station contributes to the efficient power supply of the steel-plant site Dillingen. The contribution under consideration describes the realized plant concept and considerations which led to this plant concept.

  15. A search system for optimum energy use: using the Nelder-Mead method to find the optimum operating conditions for a blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Matsumoto, S.; Kawabe, H.; Wada, K.; Kihara, H.; Takahashi, T.; Kobayashi, Y.

    1983-01-01

    The Nelder-Mead method was used to search for optimum operating conditions (such that energy use is minimized) of a blast furnace for given production and fuel conditions. The search system is explained and its use illustrated for the case of all-coke production with zero N/sub 2/ and O/sub 2/ injection. Furnace restrictions are obtained and the blast temperature and humidity for minimum cost operation are derived on the basis of gas flow, tuyere nose temperature and furnace core temperature. (1 ref.)

  16. Increase in the efficiency of electric melting of pellets in an arc furnace with allowance for the energy effect of afterburning of carbon oxide in slag using fuel-oxygen burners

    Science.gov (United States)

    Stepanov, V. A.; Krakht, L. N.; Merker, E. E.; Sazonov, A. V.; Chermenev, E. A.

    2015-12-01

    The problems of increasing the efficiency of electric steelmaking using fuel-oxygen burners to supply oxygen for the afterburning of effluent gases in an arc furnace are considered. The application of a new energy-saving regime based on a proposed technology of electric melting is shown to intensify the processes of slag formation, heating, and metal decarburization.

  17. The potential for using slags activated with near neutral salts as immobilisation matrices for nuclear wastes containing reactive metals

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Y. [Immobilisation Science Laboratory, Department of Engineering Materials, Sir Robert Hadfield Building, University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Collier, N.C., E-mail: nick.collier@nnl.co.uk [Immobilisation Science Laboratory, Department of Engineering Materials, Sir Robert Hadfield Building, University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Milestone, N.B. [Immobilisation Science Laboratory, Department of Engineering Materials, Sir Robert Hadfield Building, University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Yang, C.H. [Department of Building Materials and Engineering, College of Materials and Engineering, Chongqing University, Chongqing 400045 (China)

    2011-06-30

    The UK currently uses composite blends of Portland cement and other inorganic cementitious material such as blastfurnace slag and pulverised fuel ash to encapsulate or immobilise intermediate and low level radioactive wastes. Typically levels up 9:1 blast furnace slag:Portland cement or 4:1 pulverised fuel ash:Portland cement are used. Whilst these systems offer many advantages, their high pH causes corrosion of various metallic intermediate level radioactive wastes. To address this issue, lower pH/weakly alkaline cementitious systems have to be explored. While the blast furnace slag:Portland cement system is referred to as a composite cement system, the underlying reaction is actually an indirect activation of the slag hydration by the calcium hydroxide generated by the cement hydration, and by the alkali ions and gypsum present in the cement. However, the slag also can be activated directly with activators, creating a system known as alkali-activated slag. Whilst these activators used are usually strongly alkaline, weakly alkaline and near neutral salts can also be used. In this paper, the potential for using weakly alkaline and near neutral salts to activate slag in this manner is reviewed and discussed, with particular emphasis placed on the immobilisation of reactive metallic nuclear wastes.

  18. Products of steel slags an opportunity to save natural resources.

    Science.gov (United States)

    Motz, H; Geiseler, J

    2001-01-01

    In Germany, and in the most industrial countries, the use of blast furnace and steel slags as an aggregate for civil engineering, for metallurgical use and as fertiliser has a very long tradition. Since the introduction of the basic oxygen steel making furnace (BOF) process and the electric arc furnace (EAF) process the German steel industry started extensive research on the development of fields of application for BOF and EAF slags. These investigations have been mainly performed by Forschungsgemeinschaft Eisenhüttenschlacken e. V. (FEhS), the Research Association for blast furnace and steel slags. Today steel slags are well characterised and long-term experienced materials mainly used as aggregates for road construction (e.g. asphaltic or unbound layers), as armour-stones for hydraulic engineering constructions (e.g. stabilisation of shores), and as fertiliser for agriculture purposes. These multifarious fields of application could only be achieved because the steelworks influence the quality of slags by a careful selection of raw materials and a suitable process route. Furthermore, subsequent procedures like a treatment of the liquid slag, an appropriate heat treatment and a suitable processing have been developed to ensure that the quality of steel slags is always adequate for the end use. Depending on the respective field of application, the suitability of steel slags has to be proven by determining the technical properties, as well as the environmental compatibility. For this reason test methods have been developed to evaluate the technical properties especially the volume stability and the environmental behaviour. To evaluate the volume stability a suitable test (steam test) has been developed and the results from laboratory tests were compared with the behaviour of steel slags under practical conditions, e.g. in a road. To determine the environmental behaviour leaching tests have been developed. In the meanwhile most of these test methods are drafted or

  19. Micro-structural and chemical characterization of electric arc furnace slag%电弧炉炉渣的显微结构和化学特性

    Institute of Scientific and Technical Information of China (English)

    Mapelli C; Mombelli D; Gruttadauria A; Baldizzone C; Magni F; Levrangi P L; Simone P

    2012-01-01

    Steel slag represents an excellent opportunity for their use as alternative cement materials. Specifically black slag produced during the melting process in EAF (Electric Arc Furnace) can be used as adjunct in the operation of land-filling, in the building operation of road grounds and in the production of concrete. Their use limitation is due to the presence of polluting chemical elements, including Cr, Ba, V, Mo, etc, that can be dangerous for humans and the environment, resulting from the use of polluted scraps. Several experimental trials have been performed on the slag provided by two Italian steelmaking plants producing reinforcing bars. The chemical compositions of the final obtained slag belong to a range in which the slag has shown a releasing behaviour that is significantly different as a function of the different ratios among the fundamental constituting chemical species, I. E. CaO, SiO2, Al2 O3, MgO etc.. The chemical composition has been characterized through the optical basicity and the slag has been investigated from a micro-structural point of view through scanning electron microscopy techniques that permitted to identify the main phases contained in the slag and to characterize their chemical composition and the dangerous polluting elements solved in each phase. The combination of the data coming from chemical analysis, micro-structural examination and the releasing tests allowed to identify a specific chemical composition range preventing dangerous chemical releasing. Such break though has provided the possibility to identify a correct procedure for treating and modifying the slag.%炉渣材料代替水泥是一个很好的选择.特别是电弧炉(EAF)熔融过程中产生的炉渣,可作为填埋道路场地和生产混凝土的材料.但是炉渣中含有污染性的化学元素,如铬、钡、钒、钼等,使其应用受到限制.本文时两个生产钢筋的意大利炼钢厂的炉渣进行了测试.结果表明,炉渣的化学成分在一

  20. SKS炼铅鼓风炉的能量分析和(火用)分析%Energy and Exergy Analysis of the Blast Furnace in SKS Lead Smelting System

    Institute of Scientific and Technical Information of China (English)

    蒋爱华; 梅炽; 时章明; 余煌; 姜信杰; 朱小军

    2011-01-01

    为挖掘SKS炼铅系统的鼓风炉(SKS鼓风炉)的节能潜力,在现场测试数据的基础上,采用能量分析法和(火用)分析法分别对SKS鼓风炉的能量收支、(火用)量收支分布状况进行了衡算和分析.结果表明:SKS鼓风炉的热效率和(火用)效率分别为47.55%和38.88%.采取减少排烟损失、利用冷却水带走的能量、采用高铅渣直接还原新工艺等措施可以提高炉子的热效率和(火用)效率;仅利用鼓风炉冷却水带走的能量就可以使炉子的热效率提高到71.34%,(火用)效率提高到43.01%.SKS鼓风炉的(火用)输出总量要远小于(火用)输入总量,内部不可逆(火用)损失占总输入(火用)的41.85%.SKS鼓风炉总(火用)量收入为总能量收入的1.61倍,这说明SKS鼓风炉的能量和(火用)量衡算已经没有太大的相关性,(火用)分析更能够反映出系统的物质、能量消耗的本质,而且SKS鼓风炉的(火用)分析要比能量分析更简单.%In order to exploit the potential of energy-saving of blast furnaces in SKS lead smelting systems (hereinafter referred to as SKS blast furnace )?the income and expense distribution of energy and exergy were calculated and analyzed by adopting the energy and exergy analysis approach. The results indicated that the thermal efficiency and the exergy efficiency of the SKS blast furnace is 47.55% and 38.88 %, respectively. The efficiencies can be improved by reducing the loss of discharged gas,making use of the energy of cooling water,directly reducing the high lead slag with new techniques, and so on. The thermal efficiency and the exergy efficiency of the SKS blast furnace can reach 71.34% and 43.01 %? Respectively?by only utilizing the energy of cooling water. The total output of the exergy leaving the SKS blast furnace is much smaller than the total input, and the internal irreversible exergy loss accounts for 41.85% of the total input of exergy. The exergy income of the SKS blast

  1. Firing blast furnace gas without support fuel in steel mill boilers

    Energy Technology Data Exchange (ETDEWEB)

    Hou, S.S.; Chen, C.H.; Chang, C.Y.; Wu, C.W.; Ou, J.J.; Lin, T.H. [National Cheng Kung University, Tainan (Taiwan). Dept. of Mechanical Engineering

    2011-07-15

    In this study, the combustion characteristics of firing blast furnace gas (BFG) individually or in combination with coke oven gas (COG) were investigated theoretically and experimentally. The theoretical results showed that at the same heat release rate under the operating conditions of stoichiometry, firing BFG individually had a greater amount of fuel gas volume flow rate, a smaller amount of air volume flow rate, and a lower adiabatic flame temperature than firing BFG with support fuel without preheating. Meanwhile, the volume flow rate of flue gas for the former was greater than the latter. The experimental results obtained from a co-firing of BFG and COG fueled-boiler in a steel company showed that whether at a higher or lower boiler load, with gradually decreasing the amount of COG supply, flame instability (lift-off and blow-out) did not occur and the rate of CO emission was very low. In addition, a decrease in the amount of COG supply brought about a great benefit to the reductions of both CO{sub 2} and NOx emissions.

  2. Characteristics and settling behaviour of particles from blast furnace flue gas washing.

    Science.gov (United States)

    Kiventerä, Jenni; Leiviskä, Tiina; Keski-Ruismäki, Kirsi; Tanskanen, Juha

    2016-05-01

    A lot of particles from iron-making are removed with blast furnace off-gas and routed to the gas cleaning system. As water is used for cleaning the gas, the produced wash water contains a large amount of particles such as valuable Fe and C. However, the presence of zinc prevents recycling. In addition, the high amount of calcium results in uncontrolled scaling. Therefore, the properties of the wash water from scrubber and sludge, from the Finnish metal industry (SSAB Raahe), were evaluated in this study. Size fractionation of wash water revealed that Fe, Zn, Al, Mn, V, Cr and Cd appeared mainly in the larger fractions (>1.2 μm) and Na, Mg, Si, Ni, K, Cu and As appeared mainly in the smaller fractions (water were included in the 1.2-10 μm particle size and were settled effectively. However, a clear benefit was observed when using a chemical to enhance particle settling. In comparison to 2.5 h of settling without chemical, the turbidity was further decreased by about 94%, iron 85% and zinc 50%. Coagulation-flocculation experiments indicated that both low and high molecular weight cationic polymers could provide excellent purification results in terms of turbidity. Calcium should be removed by other methods. The particles in sludge were mostly in the 2-4 μm or 10-20 μm fractions. Further sludge settling resulted in high solids removal. PMID:26945188

  3. A Microstructure Based Strength Model for Slag Blended Concrete with Various Curing Temperatures

    Directory of Open Access Journals (Sweden)

    Li-Na Zhang

    2016-01-01

    Full Text Available Ground granulated blast furnace slag, which is a byproduct obtained during steel manufacture, has been widely used for concrete structures in order to reduce carbon dioxide emissions and improve durability. This paper presents a numerical model to evaluate compressive strength development of slag blended concrete at isothermal curing temperatures and time varying curing temperatures. First, the numerical model starts with a cement-slag blended hydration model which simulates both cement hydration and slag reaction. The accelerations of cement hydration and slag reaction at elevated temperatures are modeled by Arrhenius law. Second, the gel-space ratios of hardening concrete are calculated using reaction degrees of cement and slag. Using a modified Powers’ gel-space ratio strength theory, the strength of slag blended concrete is evaluated considering both strengthening factors and weakening factors involved in strength development process. The proposed model is verified using experimental results of strength development of slag blended concrete with different slag contents and different curing temperatures.

  4. Characterisation and treatment of roads covered with zinc ashes, muffle furnace fragments and lead slags from former non-ferrous metal industries in Belgium.

    Science.gov (United States)

    Vandecasteele, C; Van den Broeck, K; Van Gerven, T; Dutré, V; Seuntjens, P; Berghmans, P; Cornelis, C; Nouwen, J

    2002-08-01

    Zinc ashes, muffle furnace fragments and lead slags from non-ferrous industries were applied to pave roads in the North of Belgium. From an inventory it appeared that there are at least 490 km of such roads. In our survey the materials on these roads were characterised. The total metal concentration, the availability and the leaching as a function of time were determined. It appeared that these materials contain high concentrations of heavy metals, some of which are readily available. The high leaching of some metals makes them as such unsuitable as secondary construction material. Methods for the application of these materials for road construction were examined where the materials replaced part of the sand and gravel fraction in lean concrete and in bituminous mixtures, or where they replaced the sand in sand-cement mixtures, all these to be used for road foundations, cycle tracks, etc. When lead slags were applied in lean concrete, a material was obtained complying with the standards for secondary construction materials and with sufficient compressive strength for road foundations. When zinc ashes or muffle fragments were used to replace sand in sand-cement mixtures, again a suitable construction material was obtained. The other combinations tried out were rather unsuccessful, because of high metal leaching and/or poor compressive strength.

  5. Characterisation and treatment of roads covered with zinc ashes, muffle furnace fragments and lead slags from former non-ferrous metal industries in Belgium.

    Science.gov (United States)

    Vandecasteele, C; Van den Broeck, K; Van Gerven, T; Dutré, V; Seuntjens, P; Berghmans, P; Cornelis, C; Nouwen, J

    2002-08-01

    Zinc ashes, muffle furnace fragments and lead slags from non-ferrous industries were applied to pave roads in the North of Belgium. From an inventory it appeared that there are at least 490 km of such roads. In our survey the materials on these roads were characterised. The total metal concentration, the availability and the leaching as a function of time were determined. It appeared that these materials contain high concentrations of heavy metals, some of which are readily available. The high leaching of some metals makes them as such unsuitable as secondary construction material. Methods for the application of these materials for road construction were examined where the materials replaced part of the sand and gravel fraction in lean concrete and in bituminous mixtures, or where they replaced the sand in sand-cement mixtures, all these to be used for road foundations, cycle tracks, etc. When lead slags were applied in lean concrete, a material was obtained complying with the standards for secondary construction materials and with sufficient compressive strength for road foundations. When zinc ashes or muffle fragments were used to replace sand in sand-cement mixtures, again a suitable construction material was obtained. The other combinations tried out were rather unsuccessful, because of high metal leaching and/or poor compressive strength. PMID:12363097

  6. Effects of slag fineness on durability of mortars

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In recent years, the usages of by-products and wastes in industry have become more important. The importance of the sustainable development is also of increasing. The utilizations of wastes, as mineral admixture or fine aggregate, reduce the consumption of the natural resources and improve the durability of concrete. In this study, the effect of the fineness on the high temperature and sulphate resistances of concrete mortar specimens, produced with ground granulated blast-furnace slag (GBFS)replacing cement, is investigated. The compressive and flexural strength test results for all series related to durability effects,exposing temperature and solutions, exposure times for these durability effects, slag content and fineness are discussed. Consequently, the optimum slag contents are determined for producing the sulphate and high temperature resistant mortars.

  7. Experimental study on workability of alkali activated fly ash and slag-based geopolymer concretes

    NARCIS (Netherlands)

    Arbi, K.A.; Nedeljkovic, M.; Zuo, Y.; Grunewald, S.; Keulen, A.; Ye, G.

    2015-01-01

    This paper presents an investigation on workability and strength of geopolymer concrete made of fly ash (FA), blast furnace slag (BFS) and a multicompound activator of Na2SiO3 and NaOH solutions. The FA/BFS ratios were 100:0, 70:30, 60:40, 50:50, 40:60, 30:70 and 0:100. The workability of geopolymer

  8. APPLICATION OF SLAG HIGH PERFORMANCE CONCRETE (SHPC) IN A CAR PARKING BUILDING

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    Using ground granulated blast furnace slag as the activ e stuff of high performance concrete (HPC), the C60 SHPC was prepared. The behav iour of the C60 SHPC and its application in the Car Parking Building of Be ijin g Capital International Airport were described. Also, the manufacturing techniq ues of reducing cement consumption, lowering hydration heat, minimizing shrinkage c racks and improving durability of the C60 SHPC were discussed.

  9. Thermodynamic analysis of the partial oxidation of coke oven gas for indirect reduction of iron oxides in a blast furnace

    International Nuclear Information System (INIS)

    The partial oxidation of a COG (coke oven gas) in a blast furnace is examined in this work using thermodynamic analysis. LTIR and HTIR (Low-temperature and high-temperature indirect reduction) of iron oxides in a blast furnace are also studied. The influences of the reaction temperature, M/H (methane-to-hematite) ratio, and O/F (oxygen-to-fuel) ratio on CH4 conversion and iron oxide reduction are examined. Within the investigated ranges of the parameters, a higher reaction temperature is conducive to CH4 conversion, while at least 97.64% of Fe2O3 is reduced. In LTIR, Fe3O4 is the prime product, with a high level of solid carbon formation. The entire LTIR reaction is characterized by exothermic behavior, so that no additional heat is required to trigger COG partial oxidation and IR. In HTIR, increasing the reaction temperature facilitates CO-based IR and suppresses H2-based IR. A higher temperature produces more Fe, so as to enhance the iron oxide reduction reactions; meanwhile, the FeO reduction is governed by H2 and CH4. When the reaction temperature is higher than 800 °C and the M/H ratio is lower than unity, a heat supply is required to drive HTIR. The O/F ratio in LTIR and HTIR should be controlled below 2 to retard carbon formation and drive iron oxide reduction. - Highlights: • Direct partial oxidation of coke oven gas in blast furnace is analyzed thermodynamically. • A higher reaction temperature is conducive to CH4 conversion and syngas production. • At least 97.64% of Fe2O3 is converted. • The low-temperature indirect reduction is characterized by exothermic behavior. • The oxygen-to-fuel molar ratio in indirect reduction should be controlled below 2

  10. Simultaneous utilization of neutrons and γ-rays from 252Cf for condition measurement inside a blast furnace

    International Nuclear Information System (INIS)

    This paper describes the possibility of the realization of a multi-function radiation gauge to meet the requirement for more precise and stable control of a blast furnace. A basic concept of the gauge is to measure some quantities with simultaneous use of multi-radiations of neutrons and γ-rays, and to obtain multi-types of information on material flow and gas flow representing the conditions inside the blast furnace. The prototype gauge was assembled and examined which consisted of a radiation source of 252Cf (3.7 MBq), neutron moderator, lead shield, a bismuth germanate detector, stainless casing and a control unit. Laboratory experiments showed that the gauge could measure the quantities to be essential to estimate the blast furnace conditions. In practice, it clearly distinguished between iron ore and coke layers, and at the same time measured bulk density (1.0-1.5 g/cm3) of iron contained in iron ore by counting thermal neutron capture γ-rays (6.5-8.5 MeV) from iron. It also gave the information on material bulk density (0.5-2.5 g/cm3) by detecting Compton scattered γ-rays (1.0-1.5 MeV) from material, i.e. iron ore and coke. The relative accuracies in the measurement of iron bulk density and material bulk density were estimated to be within 1 and 4% in 300 s counting time, respectively. The possibility of the gauge has been proved and the on-line trial will be expected in the near future. (author)

  11. Charcoal injection in blast furnaces (Bio-PCI: CO2 reduction potential and economic prospects

    Directory of Open Access Journals (Sweden)

    Cristobal Feliciano-Bruzual

    2014-07-01

    Full Text Available The steel industry is under pressure to reduce its CO2 emissions, which arise from the use of coal. In the long-term, the injection of pulverized particles of charcoal from biomass through blast furnace tuyeres, in this case called Bio-PCI, is an attractive method from both an environmental and metallurgical viewpoint. The potential of Bio-PCI has been assessed in terms of its CO2 abatement potential and economic viewpoint. A cost objective function has been used to measure the impact of biochar substitution in highly fuel-efficient BF among the top nine hot metal producers; estimations are based on the relevant cost determinants of ironmaking. This contribution aims to shed light on two strategic questions: Under what conditions is the implementation of Bio-PCI economically attractive? Additionally, where is such a techno-economic innovation likely to be taken up the earliest? The results indicate the potential for an 18–40% mitigation of CO2. Findings from the economic assessment show that biochar cannot compete with fossil coal on price alone; therefore, a lower cost of biochar or the introduction of carbon taxes will be necessary to increase the competitiveness of Bio-PCI. Based on the current prices of raw materials, electricity and carbon taxes, biochar should be between 130.1 and 236.4 USD/t and carbon taxes should be between 47.1 and 198.7 USD/t CO2 to facilitate the substitution of Bio-PCI in the examined countries. In regard to implementation, Brazil, followed by India, China and the USA appeared to be in a better position to deploy Bio-PCI.

  12. Influence of Gas Composition on the Resisting Ability of Gunning Material for Blast Furnace to Carbon Monoxide Corrosion

    Institute of Scientific and Technical Information of China (English)

    YANG Lihong; LIU Liu; GUO Yanling; CAO Feng; MENG Qingmin; LONG Shigang

    2002-01-01

    This paper describes the resisting ability of gunning material for blast furnace to carbon monoxide corrosion under the mixed gas condition through inletting hydrogen into pure CO.A standard for testing the resisting ability of refractory to Co corrosion with mixed gas instead of pure CO has also been discussed. The results show:the addition of hydrogen accelerates the CO corrosion on gunning material;the same results has been reached with the CO,200 hours to test the resisting ability of refractory to carbon monoxide corrosion.

  13. Study of Online Detection Blast Furnace Temperature Sensor Based on Lining Thickness%基于炉衬厚度的高炉炉温在线检测传感器

    Institute of Scientific and Technical Information of China (English)

    王月明; 孙采鹰; 董大明; 贾华

    2015-01-01

    This paper described the background of the blast furnace temperature online measurement applications and analyzed the study progress of existing blast furnace temperature measurements, then proposed two blast furnace temperature online meas-urement sensor models based on the thickness of lining, which provided a new solution for the blast furnace temperature measure-ments.The sensor model of blast furnace temperature online detection enriched blast furnace expert system database, correctly ad-justed control parameters of blast furnace, maintained blast furnace temperature in the best condition, ensured anterograde smooth working of blast furnace conditions, and increased the life of the blast furnace.%介绍了高炉测温的应用背景,分析现有高炉炉温测量研究情况,提出了两种基于炉衬厚度的高炉炉温在线检测传感器模型,为高炉炉内温度测量提供一种新的解决方案。基于炉衬厚度的高炉炉温在线检测传感器模型能够充实和丰富高炉专家系统数据库规则制定中的参数,可以指导高炉工长及时正确地调节高炉控制参数,把炉温保持在最佳状态,保证炉况平稳顺行,以延长高炉寿命。

  14. Maintenance Practice of Hearth at No. 4 Blast Furnace in Tang shan Iron & Steel group%唐钢4号高炉炉缸维护实践

    Institute of Scientific and Technical Information of China (English)

    刘士朝; 吕庆; 赵军

    2014-01-01

    高炉长寿一直是国内外炼铁技术发展所追求的目标。高炉炉缸是一座高炉的基础,炉缸对高炉寿命有着决定性的影响。针对唐钢4号高炉炉缸炉底情况,阐述了唐钢4号高炉生产现状,并分析了炉缸侵蚀原因。根据炉缸炉底侵蚀的原因,提出了炉缸维护的措施。为高炉炉底炉缸维护和延长高炉长寿提供技术支持。%The longevity of blast furnace is the goal of iron making technology at home and abroad. As the founda-tion,The hearth of a blast furnace has a decisive influence on the longevity of blast furnace. On account of the hearth bottom of No. 4 blast furnace in Tangshan Iron and Steel,the producing situation has been elaborated and the reasons for hearth erosion have been analyzed. According to the reasons of erosion in the bottom of blast furnace,the thesis has proposed some measures to the maintenance of blast furnace. ,offering technological support to the main-tenance of the blast furnace bottom and longevity of the furnace.

  15. Accelerated carbonation and leaching behavior of the slag from iron and steel making industry

    Institute of Scientific and Technical Information of China (English)

    Quanyuan Chen; D.C. Johnson; Lingyun Zhu; Menghong Yuan; C.D. Hills

    2007-01-01

    Ground granulated blast furnace slag (GGBFS) and steelmaking slag have been used as a raw material for cement production or as an aggregate to make concrete, which contribute aluminum, calcium, iron, and silicon oxides. The suitability of the slag for a particular application depends on its reactivity, cost, availability, and its influence on the properties of the resulting concrete. For the interest of durability studying of concrete in the presence of slag, the accelerated carbonation products and leaching behavior of the slag and Portland cement (PC) were studied. The experimental results confirmed that the slag was more resistant to carbonation compared to PC. The carbonation degree of GGBFS reduced by 17.74%; and the carbonation degrees of steelmaking slags reduced by 9.51%-11.94%. Carbonation neutralized the alkaline nature of the hydrated pastes and gave rise to the redox potential of the leachate slightly (30-77 mV). The carbonation also increased the release of most of the elements presented, except for calcium, to the aqueous environment. It is concluded that blend cements (PC plus slag) have economical advantages and better durability compared to PC.

  16. Microstructure and Composition of Hydration Products of Ordinary Portland Cement with Ground Steel-making Slag

    Institute of Scientific and Technical Information of China (English)

    LI Yong-xin; CHEN Yi-min; ZHANG Hong-tao; HE Xing-yang; WEI Jiang-xiong; ZHANG Wen-sheng

    2003-01-01

    The effect of ground steel-making slag on microstructure and composition of hydration products of ordinary Portland cement (OPC) was investigated by mercury intrusion porosimetry ( MIP ), X- ray diffraction (XRD) and differential thermal analysis (DTA). Results show that ground steel-making slag is a kind of high activity mineral additives and it can raise the longer-age strength of OPC mortar. The total porosity and average pore diameter of OPC paste with groand steel-making slag increase with the increase of the amount of ground steelmaking slag replacing OPC at various ages, while after 28 days most pores in OPC paste with ground steel-making slag do not influeace the strength because the diameter of those pores is in the rang of 20 to 50nm. The hydration mechanism of ground steel-making slag is similar to that of OPC but different from that of fly ash and blast furnace slag. The hydration products of ground steel-making slag contain quite a lot of Ca( OH)2 in long age.

  17. 800 XA Application in Prco es Automation of High Titanium Slag Furnace%800 XA 在高钛渣炉过程自动化中的应用

    Institute of Scientific and Technical Information of China (English)

    杨春旺

    2013-01-01

    Combined with special requirements of manufacturing technology for the high titanium slag DC electric arc furnace and distinct characteristics of ABB -800XA system, the operation practices of the optimization design and configuration for the production process automation with ABB -800 XA system were expounded so as to a-chieve the optimization control for technological process of high titanium slag DC electric arc furnace .%结合高钛渣直流电弧炉生产工艺的特殊需求与ABB-800 XA系统的鲜明特点,阐述了采用后者对生产过程自动化进行优化设计与配置的运用实践,从而实现了对高钛渣直流电弧炉工艺过程的优化控制。

  18. Kinetics of Copper Reduction from Molten Slags

    OpenAIRE

    Tesfaye, Fiseha

    2009-01-01

    The objective of this thesis was to study the process of reduction of cuprous oxide by carbon from copper flash smelting slags. The flash smelting and slag cleaning processes are described in the introductory part. The studies are focused on the slag cleaning process in the three - electrode electric furnace (EF), where components of the slag reduce to matte and EF slag in a periodic batch process. Parametric values of different variables (surface energy, density, viscosity, and equilibri...

  19. Risk management of energy efficiency projects in the industry - sample plant for injecting pulverized coal into the blast furnaces

    Directory of Open Access Journals (Sweden)

    Jovanović Filip P.

    2016-01-01

    Full Text Available This paper analyses the applicability of well-known risk management methodologies in energy efficiency projects in the industry. The possibilities of application of the selected risk management methodology are demonstrated within the project of the plants for injecting pulverized coal into blast furnaces nos. 1 and 2, implemented by the company US STEEL SERBIA d.o.o. in Smederevo. The aim of the project was to increase energy efficiency through the reduction of the quantity of coke, whose production requires large amounts of energy, reduction of harmful exhaust emission and increase productivity of blast furnaces through the reduction of production costs. The project was complex and had high costs, so that it was necessary to predict risk events and plan responses to identified risks at an early stage of implementation, in the course of the project design, in order to minimise losses and implement the project in accordance with the defined time and cost limitations. [Projekat Ministarstva nauke Republike Srbije, br. 179081: Researching contemporary tendencies of strategic management using specialized management disciplines in function of competitiveness of Serbian economy

  20. BIO-PCI, Charcoal injection in Blast Furnaces: State of the art and economic perspectives

    Directory of Open Access Journals (Sweden)

    Feliciano-Bruzual, C.

    2013-12-01

    Full Text Available The injection of grinded particles of charcoal through the tuyeres in Blast Furnaces, here coined Bio-PCI, presents as an attractive and plausible alternative to significantly reduce the CO2 emissions generated during hot metal production. In this contribution a summary of the technological fundaments, benefits and limitations of the incorporation of Bio-PCI is presented. Additionally the principal economic challenges of renewables fuel in ironmaking are exposed, with especial interest in the main productions costs of charcoal making. In this sense, a strategic question arises: can the residual biomass drive the emergence of Bio-PCI?, our analysis leads to conclude that the use of residual biomass (e.g. agricultural and forestry residues may significantly reduce the production cost in 120-180 USD/t in comparison to primary woods sources, this naturally increment the economical attractiveness of Bio-PCI substitution.La inyección de carbón vegetal por toberas en Altos Hornos, aqui denominada Bio-PCI, se presenta como una forma atractiva y realista de reducir significativamente las emisiones de CO2 generadas durante la producción de arrabio. En esta contribución se presenta un resumen de los fundamentos tecnológicos, los beneficios y las limitaciones de la incorporación de la tecnología del Bio-PCI. Adicionalmente se exponen los retos económicos que enfrentan los combustibles renovables a los fósiles, con especial interés en los principales costos de producción del carbón vegetal. En este sentido se plantea una pregunta estratégica: ¿puede la biomasa residual impulsar el desarrollo de la Bio-PCI?. Nuestro análisis conlleva a concluir que la utilización de biomasa residual (residuos forestales y agrícolas puede reducir sensiblemente el costo del carbón vegetal entre 120-180 USD/t en comparación con biomasa primaria, incrementando su competitividad frente al carbón mineral.

  1. Application of High Top Pressure Technology in Laigang 1000 m3 Blast Furnace%高顶压技术在莱钢1000m3高炉的应用

    Institute of Scientific and Technical Information of China (English)

    王丰巧

    2015-01-01

    High pressure operation is an important measure to strengthen the blast furnace smelting of blast furnace, can be conducive to the stable operation and the exploitation rate of gas.By improving raw material management, increasing the en-ergy of blast furnace, strengthening management measures to strengthen blast furnace top pressure, remarkable economic benefits has been achieved for Laigang 1000 m3 furnace.%高压操作是强化高炉冶炼的一项重要措施,利于高炉炉况稳定顺行、提高煤气利用率,莱钢1000 m3高炉通过加强原料管理、增加鼓风动能、加强炉前管理等措施提高炉顶压力,取得了显著的经济效益。

  2. Study of slagging in and blowout of P-59 boiler furnace screens during the burning of Moscow-area coal

    Energy Technology Data Exchange (ETDEWEB)

    Guzenko, S.I.; Vasil' ev, V.V.; Serebryanikov, N.I.; Panchenko, V.F.; Meelak, Kh.O.; Khaikin, I.B.; Perevezentsev, V.P.

    1978-03-01

    The operation of the burners of the P-59 boilers at the Ryazan GRES, burning Moscow area brown coal, is characterized by intense slagging of the LRP screens, especially in the zone of maximum heat formation, causing a particularly severe screen cleaning problem. The thermal efficiency of screen cleaning by steam blowout using OM-0.35 devices is low even with intense use (every 2 hours), which is accompanied by dangerous steam-ash erosion of the tubes. Water blowout of the LRP (lower radiative part) of the P-59 boiler with four long-range M-3A devices is rather effective. Under conditions of intense formation of deposits on the screens of the lower radiative part of P-59 boilers they cannot be brought up to an operationally clean state using known cleaning methods.

  3. TRP0033 - PCI Coal Combustion Behavior and Residual Coal Char Carryover in the Blast Furnace of 3 American Steel Companies during Pulverized Coal Injection (PCI) at High Rates

    Energy Technology Data Exchange (ETDEWEB)

    Veena Sahajwalla; Sushil Gupta

    2005-04-15

    Combustion behavior of pulverized coals (PC), gasification and thermal annealing of cokes were investigated under controlled environments. Physical and chemical properties of PCI, coke and carbon residues of blast furnace dust/sludge samples were characterized. The strong influence of carbon structure and minerals on PCI reactivity was demonstrated. A technique to characterize char carryover in off gas emissions was established.

  4. Integration of the blast furnace route and the FINEX {sup registered} -Process for low CO{sub 2} hot metal production

    Energy Technology Data Exchange (ETDEWEB)

    Thaler, Christoph; Schenk, Johannes L. [Montanuniversitaet Leoben, Chair of Metallurgy, Leoben (Austria); Tappeiner, Tamara; Kepplinger, Werner L. [Montanuniversitaet Leoben, Institute of Process Engineering and Environmental Protection, Leoben (Austria); Plaul, Jan Friedemann [Siemens VAI Metals Technologies GmbH, Linz (Austria); Schuster, Stefan [Voestalpine Stahl GmbH, Linz (Austria)

    2012-02-15

    The blast furnace is the most important process for the production of hot metal. An integral part of this process route is the coking of coal and sintering of fine ore. The FINEX {sup registered} -process is a new technology for hot metal production which uses untreated fine ores and coal instead of sinter and coke. This paper deals with the investigation of integration concepts of the blast furnace and FINEX {sup registered}. Low reduced iron (LRI) and/or reducing gas are/is produced in FINEX {sup registered} and are/is considered as substitute/s of burden and fuel in the blast furnace, respectively. In the article the overall fuel demand and CO{sub 2} emissions for the integration of the blast furnace and FINEX {sup registered} are shown. For that reason two case studies for the integration are carried out and compared with the base case, that is, the two-independent processes. The CO{sub 2} emissions are calculated considering the fuel and electric power consumption of the different cases. (Copyright copyright 2012 Wiley-VCH Verlag GmbH and Co. KGaA, Weinheim)

  5. Hot metal temperature prediction by neural networks in the blast furnace; Prediccion mediante redes neuronales de la temperatura de arrabio de un horno alto. Temperatura subyacente de arrabio

    Energy Technology Data Exchange (ETDEWEB)

    Cantera, C.; Jimenez, J.; Varela, I.; Formoso, A.

    2002-07-01

    Based on a simplified model, the underlying temperature criteria is proposed as a method to study the temperature trends in a blast furnace. As an application, a neural network able to forecast hot metal temperatures from 2 to 16 h in advance (with decreasing precision) has been built. This neural network has been designed to work at real time in a production plant. (Author)

  6. Applications of Technology of Compound Lining of Semi—gr aphitized Self—baking Carbon Block Ceramic Brickwork in Large—sized Blast Furnaces

    Institute of Scientific and Technical Information of China (English)

    HAOYung-zhong; CHENQian-wan

    1994-01-01

    Based on the analyses of the lining technologies of the hot press formed carbon brick iu U.S.A., of the ce-ramic cup in France and of the creative self-baking car-bon brick in China,the technology of semi-graphitized car-bon block-ceramic brickwork has been studied and developed ,and has successfully ben used in No.7 blast furnace (2580m3) at Anshan Irom and Steel Company and in No.3 blast furnace (1200m3) at Taiyuan Iron and Steel Company,This paper puts fourward a feasible scheme for realization of long service lives of the bootms and the hearths of large-sized blast furaces in China.

  7. Use of Slag/Sugar Cane Bagasse Ash (SCBA) Blends in the Production of Alkali-Activated Materials

    OpenAIRE

    María V. Borrachero; Jordi Payá; José Monzó; Lourdes Soriano; Mauro M. Tashima; José L.P. Melges; Jorge L. Akasaki; Vinícius N. Castaldelli

    2013-01-01

    Blast furnace slag (BFS)/sugar cane bagasse ash (SCBA) blends were assessed for the production of alkali-activated pastes and mortars. SCBA was collected from a lagoon in which wastes from a sugar cane industry were poured. After previous dry and grinding processes, SCBA was chemically characterized: it had a large percentage of organic matter (ca. 25%). Solutions of sodium hydroxide and sodium silicate were used as activating reagents. Different BFS/SCBA mixtures were studied, replacing part...

  8. Injection of natural gas in the blast furnace tuyeres three of the Usiminas, Ipatinga Plant; Injecao de gas natural nas ventaneiras do alto-forno 3 da Usiminas, Usina de Ipatinga

    Energy Technology Data Exchange (ETDEWEB)

    Souza, Murilo Alves Tito de; Rosa, Ericson Rimen Ribeiro; Oliveira, Claudiney Freitas de; Hostt, Helton [USIMINAS, Ipatinga, MG (Brazil). Gerencia Geral de Reducao

    2011-12-21

    The reduction in production costs is a major strategic objectives of Usiminas and the use of natural gas in the Blast Furnace 3 (BF 3) contribute to achieve this goal. The use of natural gas as fuel in the BF 3 to reduce the use of metallurgical coke (main fuel) and reduces production losses during periods of maintenance in the pulverized coal injection system and improving operational control of the Blast Furnace. The work presents the deployment of the natural gas injection and the performance obtained by the BF 3 from the start of injection, with a focus on reducing consumption of metallurgical coke and stable operation of blast furnace (author)

  9. Practice of Optimal Operation of Energy Medium Pipe Network in Blast Furnace Area%宣钢高炉区域能源介质管网优化运行的实践

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

      主要针对高炉能源介质管网存在的不足进行详细的阐述,并进行了完善与改造,使高炉节能收到了较好的效果并保证了高炉的高效稳定运行。%The shortcomings in the energy medium pipe network of blast furnace of Xuanhua Iron & Steel Co are described in detail. The energy medium pipe network is recon-structed, which has achieved better energy saving effect of blast furnace and ensured efficient and stable operation of blast furnace.

  10. Analysis of the Characteristic and Safety Measure of Titanium Slag Smelting in Electric Arc Furnace%电炉冶炼钛渣的特点及安全生产

    Institute of Scientific and Technical Information of China (English)

    吕改改; 雷霆; 周林; 黄世弘; 韩丰霞

    2011-01-01

    The technology characteristic of titanium slag smelting in electric arc furnace was reviewed. The safety production status of major domestic and overseas enterprises for titanium slag production in electric arc furnace, such as QIT of Canada, RBM and Namakwa of South Africa, Tinfos Iron - Titanium Company and Incor of Norway, Panzhihua Steel Company and Yunnan Xinli Nonferrous Metals Co. , Ltd. , were introduced. The dangerous resources during the process of titanium slag smelting - high temperature, high voltage, CO, foaming slag were also analyzed. The safety measures which should be taken and the questions which should be noticed of titanium slag smelting were put forward.%综述了电炉冶炼钛渣的工艺技术特点,介绍了加拿大QIT公司、南非里查兹湾矿物公司(RBM)和Namak-wa公司、挪威Tinfos钛铁公司和埃肯公司及我国遵义钛业、攀钢集团和云南新立有色金属有限公司等国内外主要电弧炉钛渣冶炼企业的生产动态.分析了钛渣生产过程中存在的主要危险源——高温、高压电、一氧化碳、泡沫渣,提出了钛渣安全生产需要注意的问题以及应采取的措施.

  11. Hydration characteristics and environmental friendly performance of a cementitious material composed of calcium silicate slag.

    Science.gov (United States)

    Zhang, Na; Li, Hongxu; Zhao, Yazhao; Liu, Xiaoming

    2016-04-01

    Calcium silicate slag is an alkali leaching waste generated during the process of extracting Al2O3 from high-alumina fly ash. In this research, a cementitious material composed of calcium silicate slag was developed, and its mechanical and physical properties, hydration characteristics and environmental friendly performance were investigated. The results show that an optimal design for the cementitious material composed of calcium silicate slag was determined by the specimen CFSC7 containing 30% calcium silicate slag, 5% high-alumina fly ash, 24% blast furnace slag, 35% clinker and 6% FGD gypsum. This blended system yields excellent physical and mechanical properties, confirming the usefulness of CFSC7. The hydration products of CFSC7 are mostly amorphous C-A-S-H gel, rod-like ettringite and hexagonal-sheet Ca(OH)2 with small amount of zeolite-like minerals such as CaAl2Si2O8·4H2O and Na2Al2Si2O8·H2O. As the predominant hydration products, rod-like ettringite and amorphous C-A-S-H gel play a positive role in promoting densification of the paste structure, resulting in strength development of CFSC7 in the early hydration process. The leaching toxicity and radioactivity tests results indicate that the developed cementitious material composed of calcium silicate slag is environmentally acceptable. This study points out a promising direction for the proper utilization of calcium silicate slag in large quantities. PMID:26691955

  12. Hydration characteristics and environmental friendly performance of a cementitious material composed of calcium silicate slag.

    Science.gov (United States)

    Zhang, Na; Li, Hongxu; Zhao, Yazhao; Liu, Xiaoming

    2016-04-01

    Calcium silicate slag is an alkali leaching waste generated during the process of extracting Al2O3 from high-alumina fly ash. In this research, a cementitious material composed of calcium silicate slag was developed, and its mechanical and physical properties, hydration characteristics and environmental friendly performance were investigated. The results show that an optimal design for the cementitious material composed of calcium silicate slag was determined by the specimen CFSC7 containing 30% calcium silicate slag, 5% high-alumina fly ash, 24% blast furnace slag, 35% clinker and 6% FGD gypsum. This blended system yields excellent physical and mechanical properties, confirming the usefulness of CFSC7. The hydration products of CFSC7 are mostly amorphous C-A-S-H gel, rod-like ettringite and hexagonal-sheet Ca(OH)2 with small amount of zeolite-like minerals such as CaAl2Si2O8·4H2O and Na2Al2Si2O8·H2O. As the predominant hydration products, rod-like ettringite and amorphous C-A-S-H gel play a positive role in promoting densification of the paste structure, resulting in strength development of CFSC7 in the early hydration process. The leaching toxicity and radioactivity tests results indicate that the developed cementitious material composed of calcium silicate slag is environmentally acceptable. This study points out a promising direction for the proper utilization of calcium silicate slag in large quantities.

  13. The role of alumina on performance of alkali-activated slag paste exposed to 50 °C

    Energy Technology Data Exchange (ETDEWEB)

    Jambunathan, N. [Department of Civil Engineering, Monash University, Clayton, Victoria 3800 (Australia); Sanjayan, J.G. [Faculty of Engineering and Industrial Sciences, Swinburne University of Technology, Hawthorn, Victoria (Australia); Pan, Z., E-mail: zhu.pan@monash.edu [Department of Civil Engineering, Monash University, Clayton, Victoria 3800 (Australia); Li, G. [School of Mechanical and Chemical Engineering, The University of Western Australia, Crawley, WA 6009 (Australia); Liu, Y. [School of Geosciences and Info-Physics, Central South University, Changsha 410083 (China); Korayem, A.H.; Duan, W.H.; Collins, F. [Department of Civil Engineering, Monash University, Clayton, Victoria 3800 (Australia)

    2013-12-15

    The strength and microstructural evolution of two alkali-activated slags, with distinct alumina content, exposed to 50 °C have been investigated. These two slags are ground-granulated blast furnace slag (containing 13% (wt.) alumina) and phosphorous slag (containing 3% (wt.) alumina). They were hydrated in the presence of a combination of sodium hydroxide and sodium silicate solution at different ratios. The microstructure of the resultant slag pastes was assessed by X-ray diffraction, differential thermogravimetric analysis, and scanning electron microscopy. The results obtained from these techniques reveal the presence of hexagonal hydrates: CAH{sub 10} and C{sub 4}AH{sub 13} in all alkali-activated ground-granulated blast-furnace slag pastes (AAGBS). These hydrates are not observed in pastes formed by alkali-activated ground phosphorous slag (AAGPS). Upon exposure to 50 °C, the aforementioned hydration products of AAGBS pastes convert to C{sub 3}AH{sub 6}, leading to a rapid deterioration in the strength of the paste. In contrast, no strength loss was detected in AAGPS pastes following exposure to 50 °C. -- Highlights: •Strength of alkali-activated slag (AAS) pastes after exposure to 50 °C is studied. •AAS pastes with high alumina content lose strength after the exposure. •C{sub 4}AH{sub 13} and CAH{sub 10} form in these AAS pastes. •Conversion of these calcium alumina hydrates is associated with the strength loss. •AAS pastes with low alumina content maintain its strength after the exposure.

  14. Coke, char and organic waste behaviour in the blast furnace with high injection rate

    Directory of Open Access Journals (Sweden)

    Gudenau, H. W.

    2003-10-01

    Full Text Available Blast furnace operation with low coke rate, high amount of auxiliary hydrocarbons and use of nut coke causes a change in coke quality requirements. In particular, not burned in the raceway residues of injected substances (char and ash can influence the coke behaviour. Therefore combustion efficiency of various organic wastes with and without pulverized coal injection (PCI and coal char has been investigated under the raceway simulation conditions. Mixing of various substances improves their combustion efficiency. Study on coke gasification by carbon dioxide in the presence of char showed that with the increase of char concentration, coke strength reduction becomes smaller. The reactivity of char with CO2 is higher than that of coke. Therefore char is consumed preferentially. In presence of injected char, total pore volume in coke and its wear resistance were increased. Coke reactivity and microstructure in the presence of various kinds of ash has been studied. Many ash spheres were observed on the surface of coke matrix and its size was dependent on ash properties.

    La operación del horno alto con una tasa baja de coque, una cantidad elevada de hidrocarburos auxiliares y el empleo de coque calibrado, origina un cambio en las necesidades de calidad del coque. En particular, pueden influir en el comportamiento del coque los residuos inquemados en el raceway (cavidad enfrente a las toberas del horno de las sustancias que se inyectan (char y cenizas. El char es el residuo de carbón que se origina después que el carbón libera sus sustancias volátiles. Por tanto, se ha investigado la eficiencia de la combustión de varios residuos orgánicos con y sin inyección de carbón pulverizado (ICP y char, bajo las condiciones de simulación del raceway. La mezcla de varias sustancias mejora la eficiencia a la combustión. El estudio de la gasificación del coque por el dióxido de carbono en la

  15. Model of Hot Metal Silicon Content in Blast Furnace Based on Principal Component Analysis Application and Partial Least Square

    Institute of Scientific and Technical Information of China (English)

    SHI Lin; LI Zhi-ling; YU Tao; LI Jiang-peng

    2011-01-01

    In blast furnace (BF) iron-making process, the hot metal silicon content was usually used to measure the quality of hot metal and to reflect the thermal state of BF. Principal component analysis (PCA) and partial least- square (PLS) regression methods were used to predict the hot metal silicon content. Under the conditions of BF rela- tively stable situation, PCA and PLS regression models of hot metal silicon content utilizing data from Baotou Steel No. 6 BF were established, which provided the accuracy of 88.4% and 89.2%. PLS model used less variables and time than principal component analysis model, and it was simple to calculate. It is shown that the model gives good results and is helpful for practical production.

  16. 攀钢干热高炉煤气直送利用技术的探索与应用%The Exploration and Application of the Technology of Direct Supply of Hot Blast Furnace Gas

    Institute of Scientific and Technical Information of China (English)

    吕勇; 李苹

    2015-01-01

    通过对高炉煤气利用现状及性能分析,明确高炉煤气潜在利用价值,实施了干热高炉煤气直送利用技术,降低了高炉焦比,提高了煤气利用效率.%Through analysis of the present situation and performance of utilization of blast furnace gas, the potential utilization value of blast furnace gas was clarified. The tech-nology of direct delivery and utilization of dry hot blast furnace gas was implemented, which has lowered the coke rate of blast furnace and increased gas utilization efficiency.

  17. Effect of Superfine Slag Powder on HPC Properties

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    A superfine slag powder (SP) made from granulated blast furnace slag incorporating activators by using special millingtechnique, was used as supplementary cementitious material in high performance concrete (HPC), replacing part ofthe mass of normal Portland cement. The effects of the SP on the workability, mechanical and crack self-healingproperties of HPC were studied. The hydration process and microstructure characteristics were investigated by X-raydiffraction (XRD) and scanning electron microscopy (SEM) techniques, respectively. The crack self-healing capacitywas evaluated by Brazilian test. The test results indicate that the SP has especially supplementary effect on waterreducing and excellent property of better control of slump loss. The concrete flowability increases remarkably withthe increase of SP replacement level in the range of 20% to 50%. The compressive and splitting tensile strengthsof HPC containing SP are higher than the corresponding strength of the control concrete at all ages. The crackself-healing ability is highly dependent on SP content of HPC.

  18. Kinetic modeling on CO2 capture using basic oxygen furnace slag coupled with cold-rolling wastewater in a rotating packed bed

    International Nuclear Information System (INIS)

    Highlights: • CO2 is captured effectively and efficiently by carbonation of BOFS with CRW in RPB. •Direct and indirect carbonation are performed with a capacity of 277 g CO2/kg BOFS. • Material balance in the RPB was established with a recovery ratio from 90% to 110%. • The product of calcite formed and coated on BOFS was confirmed by SEM-EDX and XRD. • Kinetics model of carbonation of BOFS in CRW via RPB was developed by mass balance. -- Abstract: In this study, direct and indirect carbonation of basic oxygen furnace slag (BOFS) coupled with cold-rolling wastewater (CRW) was carried out via a rotating packed bed (RPB). The solid products were qualitatively characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) and quantitatively analyzed with thermogravimetric analysis (TGA). The leachate was analyzed with inductively coupled plasma-optical emission spectroscopy (ICP-OES). The results indicate that the maximum achievable carbonation conversion (MACC) of BOFS was 90.7%, corresponding to a capture capacity of 0.277 g CO2/g of BOFS, by direct carbonation with CRW under a rotation speed of 750 rpm at 30 °C for 20 min. In addition, CO2 mass balance among the gas, liquid, and solid phases within an RPB was well-developed, with an error less than 10%, to confirm the actual CO2 capture capacity of BOFS with precision and accuracy. Furthermore, a reaction kinetic model based on mass balance was established to determine the reaction rate constant for various liquid agents (CRW and pure water). It was concluded that co-utilization of alkaline wastes including BOFS and CRW via the RPB is a novel approach for both enhancing CO2 capture capacity and reducing the environmental impacts of alkaline wastes

  19. Role of prereduced pellets in the slag foaming in modern EAFs

    Science.gov (United States)

    Kozhukhov, A. A.

    2013-06-01

    The problems of electric arc furnace slags are considered, and the role of prereduced pellets in the slag foaming in electric arc furnaces is studied. The optimum rate of loading of prereduced pellets into a furnace that ensures effective steelmaking slag foaming is determined as a function of the degree of pellet prereduction.

  20. Influence of amount of oxidizing slag discharged from stainless steelmaking process of electric arc furnace on elution behavior into fresh water

    International Nuclear Information System (INIS)

    Fundamental study was carried out for provision for acidification of soil due to acid rain. The influence of weight of the additive slag on elution behavior of the slag into water was studied in this study. Elution experiment was carried out on a basis of JIS K 0058-1. Generally, the pH in the aqueous solution increased with an increase in weight of the additive slag. The pH converged to approximately eight. Calcium, magnesium and manganese, which were essential elements for plants, were eluted from the slag irrespective to elution condition. The eluted concentrations of Ca and Mg increased with an increase in weight of the additive slag. Silicon and zinc were also eluted depending on the conditions. Aluminum that was harmful for plants was not eluted from the used slag.

  1. Influence of amount of oxidizing slag discharged from stainless steelmaking process of electric arc furnace on elution behavior into fresh water

    Science.gov (United States)

    Yokoyama, S.; Shimomura, T.; Hisyamudin, M. N. N.; Takahashi, T.; Izaki, M.

    2012-03-01

    Fundamental study was carried out for provision for acidification of soil due to acid rain. The influence of weight of the additive slag on elution behavior of the slag into water was studied in this study. Elution experiment was carried out on a basis of JIS K 0058-1. Generally, the pH in the aqueous solution increased with an increase in weight of the additive slag. The pH converged to approximately eight. Calcium, magnesium and manganese, which were essential elements for plants, were eluted from the slag irrespective to elution condition. The eluted concentrations of Ca and Mg increased with an increase in weight of the additive slag. Silicon and zinc were also eluted depending on the conditions. Aluminum that was harmful for plants was not eluted from the used slag.

  2. Utilización de las escorias de los hornos de arco eléctrico y de cuchara como materiales de construcción. // Use of slags from ladle and electric arc furnaces as construction materials.

    Directory of Open Access Journals (Sweden)

    R. Zaragoza Valdés

    2001-01-01

    Full Text Available La necesidad que tiene la humanidad de que las producciones sean cada día mas limpias, así como la que tiene el país del aumento dela rentabilidad de las empresas, hace necesario el estudio del uso de las escorias que se obtienen en la producción de acero, principalresidual de este tipo de producción. En el trabajo se estudia la utilización de la escoria del Horno de Arco Eléctrico (HAE comomaterial de relleno en la confección de bloques de hormigón para la construcción de edificaciones, sustituyendo la grava de granito.Se estudia, además, el uso de la escoria de los hornos cuchara (HC como sustituto del clinquer en la fabricación de cementosportland. Se obtienen resultados positivos para la protección del medio ambiente y la economía de la empresa metalúrgica.Palabras claves: producción de acero, escorias, medio ambiente, cementos, materiales para la construcción.________________________________________________________________________________Abstract:The existing necessity of clean productions as welll as the profitability of enterprises that the Cuban economy is demanding makes itnecessary to carry out a study of slags that constitute t he main residue of the steel production. This paper presents the use of slags comingfrom electric arc furnaces (EAF as a substitute for gravel in the production of concrete bricks. The use of slags coming from ladle furnaces(LF to replace clinker in the production of Portland Cement is also shown. Positive results are obtained such as the protection of theenvironment and the economic growth of the enterperise.Key words:Steel making, slags, environment protection, cement, construction materials.

  3. Electromelt furnace evaluation

    International Nuclear Information System (INIS)

    An electromelt furnace was designed, built, and operated at the Idaho National Engineering Laboratory to demonstrate the suitability of this equipment for large-scale processing of radioactive wastes in iron-enriched basalt. Several typical waste compositions were melted and cast. The furnace was disassembled and the components evaluated. Calcines and fluorides attacked the furnace lining, unoxidized metals accumulated under the slag, and electrode attrition was high

  4. Operation of the blast furnace gas distribution in V and M of Brazil; Operacao do sistema de distribuicao de GAF na V e M do Brasil

    Energy Technology Data Exchange (ETDEWEB)

    Soares, Lis Nunes; Silva, Ricardo Junqueira; Lana, Camila Soares; Valentim, Rodrigo Freitas; Lupp, Adilson Geraldo [V e M do BRASIL S.A., Belo Horizonte, MG (Brazil)

    2010-07-01

    V and M do Brasil is an integrated steel mill with the production of seamless steel pipe. The manufacture process comprises two charcoal blast furnaces which an average generation of blast furnace gas (BFG) of 120.000 Nm{sup 3}/h. Due to the presence of carbon monoxide in its composition it is considered as a fuel and used in 14 equipment of heating process in Barreiro mill. It is a considerable heating source corresponding to 60% of the total thermal energy used in these equipment where the natural gas (NG) is used to fulfill the energetic needs. The operation of the BFG distribution among the consumers happens in an instantaneous way according to the blast furnace generation and consumers demand recognizing a complexity in this process. The optimization in BFG consumption assures a reduction in the NG consumption and consequently in the emission of greenhouse gases to the atmosphere. The objective of this paper is to elucidate the optimization of the byproduct consumption considering a new approach of the distribution operation of this fuel among the consumers without cost including the operational process awareness by the operation people, patterning the operation and planning. (author)

  5. Disposal of High-Temperature Slags: A Review of Integration of Heat Recovery and Material Recycling

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai

    2016-09-01

    Nowadays with the continuous urbanization in China, the carbon emission and resource shortage have been serious issues, for which the disposal of blast furnace slags (BFS) and steel slags (SS) discharged from the metallurgical industry make up a significant strategy. The output of crude steel reached 823 Mt in China in 2014 and the thermal heat in these slags was equivalent to ~18 Mt of standard coal. Herein, the recent advances were systemically reviewed and analyzed, mainly from two respects, i.e., integration of heat recovery and material recycling and crystallization control of the slags. It was first found that for the heat recovery from BFS, the most intensively investigated physical method and chemical method were centrifugal granulation and gasification reaction, respectively. Furthermore, a two-step approach could contribute to a promising strategy for the treatment of slags, i.e., the liquid slags were first granulated into small particles, and then other further treatment was performed such as gasification reaction. With regard to SS, the effective disposal could be achieved using a selective crystallization and phase separation (SCPS) method, and moreover, the solid solution of 2CaO·SiO2 and the target phases could act as a promising enriched phase to extract the valuable elements.

  6. Investigation of compressive strength of concrete with slag and silica fu

    International Nuclear Information System (INIS)

    Without doubt, concrete has special place in construction of different types of structures, and used as one of the most important materials in construction industry. Today, with development and modernization of human knowledge in construction industry, it is possible to reach high performance concrete. Mechanical properties and durability of high performance concrete is quite better than that of conventional concrete. In present, the use of supplementary cementitious materials, mainly silica fume, fly ash and blast furnace slag has become increasingly common for reasons of economy and technical benefits imparted by these materials. The aim of present research is investigation and comparison compressive strength of concrete specimens due to variation of water to cementitious materials ratio (W/C M), silica fume and slag percent and their proportions as cement replacement. Furthermore, it is intended to determine best combination of these materials with cement in concrete (optimum percent) to reach to maximum compressive strength. In the current study, specimens were made in 0.5,0.4 and 0.3 W/C M ratio contained 0,20,35 and 50 percent of slag as cement replacement, where in each slag replacement percent, 0, 5, 10 and 15 percent of of silica fume were used as cement replacement. Results of the current study show that the combination effect of slag and silica fume replacement in concrete leads to the maximum compressive strength in concrete; also there are some optimum percents for replacement of slag and silica fume to cement to get the best results

  7. Disposal of High-Temperature Slags: A Review of Integration of Heat Recovery and Material Recycling

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai

    2016-05-01

    Nowadays with the continuous urbanization in China, the carbon emission and resource shortage have been serious issues, for which the disposal of blast furnace slags (BFS) and steel slags (SS) discharged from the metallurgical industry make up a significant strategy. The output of crude steel reached 823 Mt in China in 2014 and the thermal heat in these slags was equivalent to ~18 Mt of standard coal. Herein, the recent advances were systemically reviewed and analyzed, mainly from two respects, i.e., integration of heat recovery and material recycling and crystallization control of the slags. It was first found that for the heat recovery from BFS, the most intensively investigated physical method and chemical method were centrifugal granulation and gasification reaction, respectively. Furthermore, a two-step approach could contribute to a promising strategy for the treatment of slags, i.e., the liquid slags were first granulated into small particles, and then other further treatment was performed such as gasification reaction. With regard to SS, the effective disposal could be achieved using a selective crystallization and phase separation (SCPS) method, and moreover, the solid solution of 2CaO·SiO2 and the target phases could act as a promising enriched phase to extract the valuable elements.

  8. Effects of Steel Slag Powder on Workability and Durability of Concrete

    Institute of Scientific and Technical Information of China (English)

    GUO Xiaolu; SHI Huisheng; WU Kai

    2014-01-01

    The workability and durability of a type of sustainable concrete made with steel slag powder were investigated. The hydrated products of cement paste with ground granulated blast furnace slag (GGBFS) alone or with a combined admixture of GGBFS-steel slag powder were investigated by X-ray diffraction (XRD). Furthermore, the mechanism of chemically activated steel slag powder was also studied. The experimental results showed that when steel slag powder was added to concrete, the slumps through the same time were lower. The initial and final setting times were slightly retarded. The dry shrinkages were lower, and the abrasion resistance was better. The chemically activated steel slag powder could improve compressive strengths, resistance to chloride permeation and water permeation, as well as carbonization resistance. XRD patterns indicated that the activators enhanced the formation of calcium silicate hydrate(C-S-H) gel and ettringite (AFt). This research contributes to sustainable disposal of wastes and has the potential to provide several important environmental benefits.

  9. Blast furnace infrared camera monitoring system%高炉摄像头温度监测系统

    Institute of Scientific and Technical Information of China (English)

    赵海豹; 李耀辉; 马春芽

    2011-01-01

    介绍1种基于nRF905的高炉摄像头温度监测系统,系统选用DS18B20采集温度并传输给ATMEGA 16L处理,然后利用SPI接口与nRF905无线发送模块通信,实现温度的无线传输.在接收端,对数据进行并行的2种处理方法,一是由ATMFEGA16L经MAX232转化为串口数据发送给上位机以供集中监控使用;另一种方法是通过ATMEGA16L发送给液晶RT12864M实时显示,以进行便携式温度监控.主要优点是实现了多点温度的实时测量和显示.该系统用于高炉红外摄像监控系统中摄像头的温度监控,现场工作人员根据温度数据调节循环水的流速从而延长了摄像头的寿命.%Blast furnace infrared camera monitoring system based on the nRF905 is introduced, which can realize the wireless temperature transmission. The system uses DS18B20 to collect the temperature data and transmit the data to ATMEGA16L and uses the SPI interface to corresponde with the wireless transceiver module of the nRF905. In the receiver,there are two methods to deal with the data. One is that the data which is changed to serial data by MAX232 is sent to the PC by ATMEGA16L for centralized monitoring. The other is that the data is sent to the LCD RT1286M to display the real-time temperature by the ATMEGA16L for portable temperature monitoring. The main advantage of this system is that it can realize the multi-spot temperature to measure and display . This system is used in blast furnace infrared camera monitoring system to monitor the camera's temperature. According to temperature data, the working staff adjusts the circulating water velocity in order to extend the camera's life.

  10. Application Study of Ready -mixed Mortar with High Furnace Bottom Slag%大掺量炉底渣在预拌砂浆中的应用研究

    Institute of Scientific and Technical Information of China (English)

    郭锋; 钱中秋

    2011-01-01

    针对炉底渣在预拌砂浆中部分替代河砂进行了试验研究,在砂浆中复合使用表面活性剂与保水稠化剂组分,降低了炉底渣的蓄水量,测试了砂浆的工作性、抗压强度、粘接强度、抗开裂性能等基本性能指标.结果表明,该砂浆可操作性良好,保水率、力学性能、收缩率等指标,完全满足国家相关标准的要求.%How to partly replace sand by furnace bottom slag in the ready-mixed mortar. Was tested the storage capacity of furnace bottom slag can be reduced by compounding surfactant and thickening powder in the mortar. The working performance, compressive strength, bond strength, and anti-cracking property of the mortar was tested. The results showed that the mortar had good manipuility and the water retention rate,mechanical properties and shrinkage rate were fully meeting the requirements of relevant national standards.

  11. Resistance of Alkali Activated Water-Cooled Slag Geopolymer to Sulphate Attack

    Directory of Open Access Journals (Sweden)

    S. A. Hasanein

    2011-06-01

    Full Text Available Ground granulated blast furnace slag is a finely ground, rapidly chilled aluminosilicate melt material that is separated from molten iron in the blast furnace as a by-product. Rapid cooling results in an amorphous or a glassy phase known as GGBFS or water cooled slag (WCS. Alkaline activation of latent hydraulic WCS by sodium hydroxide and/or sodium silicate in different ratios was studied. Curing was performed under 100 % relative humidity and at a temperature of 38°C. The results showed that mixing of both sodium hydroxide and sodium silicate in ratio of 3:3 wt.,% is the optimum one giving better mechanical as well as microstructural characteristics as compared with cement mortar that has various cement content (cement : sand were 1:3 and 1:2. Durability of the water cooled slag in 5 % MgSO4 as revealed by better microstructure and high resistivity-clarifying that activation by 3:3 sodium hydroxide and sodium silicate, respectively is better than using 2 and 6 % of sodium hydroxide.

  12. Exergoeconomic analysis of the power generation system using blast furnace and coke oven gas in a Brazilian steel mill

    Energy Technology Data Exchange (ETDEWEB)

    M. Modesto; S.A. Nebra [Federal University of ABC, Santo Andre (Brazil). Center of Engineering

    2009-08-15

    The rational use of energy has become a priority for all industries in Brazil, mainly after the energy rationing in 2001. Methodologies to quantify and improve the performance of plants that consume and generate electricity and thermal energy are being used to reach this goal. Exergoeconomic analysis provides a complete diagnosis of a plant, both in exergetic and in monetary values. This study shows the methodology used to assess the power generation system of the Companhia Siderurgica Tubarao (CST). The current system is based on a regenerative Rankine cycle using two gases from steel production - blast furnace gas (BFG) and coke oven gas (COG) - to generate electric power and occasionally steam for the process. Use of the Theory of Exergetic Cost allowed determination of monetary and exergetic costs. Moreover, indicators such as cost variation, relative cost variation, and exergoeconomic factors were calculated to determine the influence of each component in the make-up of plant costs and to find the best way of decreasing generation costs of energy and process steam.

  13. Multiscale and Fractal Analysis of Silicon Content Time Series Observed in Blast Furnace Hot Metal Using Hurst Exponent Chain

    Science.gov (United States)

    Luo, Shihua; Guo, Fan; Lai, Dejian; Yan, Fang; Tang, Feilai

    2015-09-01

    Hurst exponent is an important measure of nonlinearity of dynamical time series. In this paper, using rescaled-range (R/S) analysis, multi-fractal detrended fluctuation analysis (MF-DFA) methods, the multiscale Hurst exponent (MHE) and the multiscale generalized Hurst exponent (MGHE) of coarse-grained silicon content ([Si]) time series in blast furnace (BF) hot metal were calculated. First, we collected these [Si] time series from No. 1 BF of Nanchang Iron and Steel Co. and No. 10 BF of Xinyu Iron and Steel Co. in Jiangxi Province, China. Then, we analyzed and compared the estimated Hurst exponents and the generalized Hurst exponent of these observed time series with some simulated time series. Our results show that the observed time series from these BFs have negative correlation with the Hurst exponent less than 0.5, the generalized Hurst exponent H(q) is a nonlinear function of q, and such negative correlation and local various structure persist in their moving averages of the observed time series up to lag 5 or 10.

  14. Development of aluminium free castable for blast furnace trough materials. Koro toiyo Al mutenka nagashikomizai no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Yaoi, H.; Tsutsui, N.; Suzuki, T. (Nippon Steel Corp., Tokyo (Japan)); Yoshino, H.; Sugiyama, K.; Yasuda, N.; Ninomiya, H.; Itose, S. (Harima Co. Ltd., Hyogo (Japan))

    1992-09-10

    In recent years a densification of castable materials is being developed in order to elongate a life of the blast furnace trough. As a risk of dry expansion in the drying process becomes to be higher due to it, the castable materials added the metallic Al are being used as a countermeasure against it. Since the metallic Al generates the hydrogen gas by a reaction with the water and forms the vent holes, it is superior in an explosion resistance. When the hydrogen gas generated by a reaction of this metallic Al retains during a period from the execution to the curing, there is a danger to generate an explosion by catching a fire. Accordingly in this repost, the organic foaming agent was added as the castable materials free from the metallic Al. As a result, an explosion resistance could be raised substantially. This is thought due to generation of N2 gas because the hydrolysis occurs in an alumina cement-water system. The microporess caused by a generation of N2 gas are a size of about 10[mu]m, or many of them are bigger than it. Although the effect of the added organic foaming agent on the various material property values is a little, an appropriate quantity is thought to be within 0.2%. 1 ref., 8 figs., 3 tabs.

  15. Wettability between TiN,TiC Containing Carbon Composite Refractory and Molten Slag or Hot Metal

    Institute of Scientific and Technical Information of China (English)

    SHIYue-xun; LIYingand; 等

    1994-01-01

    In order to develop a new-type TiC-TiN containing carbon composite refractory so as to improve the service life of blast furnace hearth,the wettability between the carbon refractory and molten slag or metal has been mea-sured.It was indicated that the carbon refractory is wet-ted by slag(θ≤90°) when(TiC+TiN)>33.52%,The effects of TiN or TiC on wetting behavior are basi-cally identical.When the amount of TiC in the carbon com-posite refractory is greater than 60% it will be wetted by hot metal;therefore,the carbon composite refractory will be wetted by slag but not permeated by hot metal when the amount of TiC is restricted.

  16. Overview of Steel Slag Application and Utilization

    Directory of Open Access Journals (Sweden)

    Lim J.W.

    2016-01-01

    Full Text Available Significant quantities of steel slag are generated as waste material or byproduct every day from steel industries. Slag is produced from different types of furnaces with different operating conditions. Slag contains Ferrous Oxide, Calcium Oxide, Silica etc. Physical and chemical properties of slag are affected by different methods of slag solidification such as air cooled, steam, and injection of additives. Several material characterization methods, such as X-ray Diffraction (XRD, Scanned Electron Microscopy (SEM and Inductive Coupled Plasma (ICP-OES are used to determine elemental composition in the steel slag. Therefore, slags can become one of the promising materials in various applications such as in transportation industry, construction, cement production, waste water and water treatment. The various applications of steel slag indicate that it can be reused and utilized rather than being disposed to the landfill. This paper presents a review of its applications and utilization.

  17. Injection of pulverized coal into the tuyeres of a blast furnace using a static distributor

    Energy Technology Data Exchange (ETDEWEB)

    Ulveling, L. [Paul Wurth, S.A., Luxembourg (Luxembourg)

    1994-12-31

    The paper presents the developments of Paul Wurth in the field of Pulverized Coal Injection Systems. Systems with individual (tuyere) flow rate control as well as the development of the static distributor process are discussed. The basic process features of the static distributor are presented. These include dense phase pneumatic conveying and the splitting-up of the pulverized coal main flow into the individual flows to the hot blast tuyeres by the means of the critical speed tuyeres. The main equipment components of a static distributor injection system are presented. The special features of installed plants installed are described. A discussion of operating experience, capability and limits of the process closes the paper with an outlook to the extension towards individual control and oxygen injection.

  18. The temperature of the boundary pig iron/refractory as variable to determine the corrosion mechanism of the blast furnace hearth

    International Nuclear Information System (INIS)

    The wear of materials in the blast furnace could be carried out under the consideration of abrasion mechanisms or with the prevalence of the components chemistries and erosive resulting as of the circulation of flowing on the refractory. Nevertheless, although in determining situations the abrasion or the components chemistries could result the control mechanism, it is necessary to consider, that all the abrasion, erosion, chemical corrosion, adhesion and thermal waste-thermal shock they cooperate to the degradation of the refractory of blast furnace. For whatever the mechanisms that intervene in the wear of the materials, it results interesting to know the temperature boundary of the refractory with the solids, liquids or present gases in the furnace. In the report, it will be developed from specific form, the importance that has the temperature in the boundary refractory-pig iron on the wear of the materials of the hearth. The different hypothesis of transport (energy, quantity of movement and material) more adequate for the obtaining of the boundary temperatures will be discussed. (Author) 11 refs

  19. 高炉故障诊断本体构建方法实证分析%Empirical analysis on blast furnace fault diagnosis method based on ontology

    Institute of Scientific and Technical Information of China (English)

    陈国荣; 鄢萍; 陈燕华; 施金良; 邓菊丽

    2012-01-01

    高炉维修记录中包含很多有用的信息,可为诊断解决类似故障提供参考。针对故障记录提取和利用过程中存在的结构化表示、知识构建及推理难题,提出了一种基于本体的高炉故障知识构建及表示方法。对高炉故障诊断知识本体的特性进行分析,得出故障诊断本体构建的故障部位、故障原因、故障现象、解决方案四要素;定义了高炉本体的故障诊断类、属性、实例、关系、域等本体描述的规范框架和说明;在本体建模工具protfigfi中研究了该高炉本体的具体定义、描述和推理过程。实例研究表明,该方法简单、表述直观、效率高,可为高炉故障诊断提供一种新的思路和解决方案。%Blast furnaces' maintenance records of mechanical fault contain great amount of information which is useful to identify the similar fault, but the structural representation and the knowledge reasoning problem prevent us to use the records effectively. Aiming at the problem,a blast furnace fault knowledge representation based on ontology is proposed. Blast furnaces' knowledge characteristics, ontology building significance and principle of fault are analyzed,and the four factors of BF-cause,BF-phenomenon,BF-ways, Blast-furnace in blast furnaces' mechanical fault diagnosis are brought out. The fault ontology frame of BFClass,BFProperties,BFIndividuals,BFRelationships,BFDomain are defined and described in detail. The applications of fault diagnosis ontology are studied in protege. The case study shows that the fault knowledge representation based on ontology is very intuitive and efficient,and it provides a novel way to deal with the blast furnace fault diagnosis problem.

  20. Research on Al2O3-SiC Gunning Material for Blast Furnace%高炉用铝碳化硅质喷补料的研制

    Institute of Scientific and Technical Information of China (English)

    秦岩; 刘国涛; 童则明; 陈勇

    2011-01-01

    Using fused corundum, silicon carbide, cyanite, silicon dioxide micro powder, alumina micro powder and pure calcium aluminate cement as raw materials, and tackifier, water reducing agent,antioxidant as additives, the influence of performance on the blast furnace gunning material by added alumina micro powder and cyanite was studied. The microstructurre of the specimens after high temperature treatment was analyzed by SEM. Results show that the viscosity and plasticity of gunning material will be increased by joined Al203 micro-powder. This is helpful to improve the attachment rate during the gunning material be used. For another, joined aluminum micro powder, can promote the reaction of silicon dioxide micro powder with A12O3, and generate mullite, then the internal bonding strength, volume stability and slag erosion resistance get strengthening. And cyanite as crystal nucleus be joined, can accelerate generate mullite, to further improve the thermal shock resistance and slag erosion resistance of gunning material.%以电熔刚玉、碳化硅、蓝晶石、硅微粉、铝微粉和纯铝酸钙水泥等为原料,添加增粘剂、减水剂、抗氧化剂等,研究了铝微粉和蓝晶石的加入对高炉喷补料性能的影响;并通过SEM对高温烧成后的试样进行微观分析.结果表明:Al2O3微粉加入,提高了喷补料的粘塑性,这有利于提高喷补料施工时的附着率;其次,铝微粉的加入有利于硅微粉与Al2O3反应生成莫来石,提高了喷补料内部的结合强度,增强了喷补料的体积稳定性能和抗渣侵蚀能力.而蓝晶石的加入,作为晶核也促进了莫来石的形成,使材料的热震稳定性能和抗侵蚀能力进一步提高.