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Sample records for blast furnace operations

  1. Pellet reduction properties under different blast furnace operating conditions

    OpenAIRE

    Leimalm, Ulrika

    2006-01-01

    One of the aims of modern blast furnace (BF) ironmaking is to reduce coke consumption. One way is to increase the injection of reduction agents, such as pulverized coal. An increase in pulverized coal injection rate (PCR) will affect the blast furnace process and the conditions for iron oxide reduction. Changes in PCR influence the composition of the ascending gases and the in-furnace temperature isotherms. The performed tests involve full-scale, pilot and laboratory investigations. Raw mater...

  2. The design of system for operative planning of blast furnace production process

    Directory of Open Access Journals (Sweden)

    Malindžák Dušan

    1996-12-01

    Full Text Available A system for operative planning of blast furnace production process is described in the paper. The suggested system is based on the use of a new hierarchy of operative plans, consisting of one-month plan, (7+3 days plan, and 24-hour plan. The system allows smoothing of production process at the blast furnace plant, and at the same time satisfies all requirements of the steel plant regarding to the amount of pig iron.

  3. Influence of thermal charge preparation on coke comminution under blast-furnace operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-09-01

    Reactions of coke in the blast furnace are determined mainly by the nature of the coke itself which depends on the coal properties, its preparation and the coking conditions. In the blast furnace the coke reacts with alkali and alkaline earth metals in the burden. Preheated coal charges were found to absorb far less sodium and potassium carbonates than a conventional moist charge over an equivalent period, due to the smaller pore volume available.

  4. Choice of technological regimes of a blast furnace operation with injection of hot reducing gases

    Directory of Open Access Journals (Sweden)

    Babich, A. I.

    2002-08-01

    Full Text Available Injection rate of fossil fuels is limited because of drop in the flame temperature in the raceway and problems in the deadman region and the cohesive zone. The next step for obtaining a considerable coke saving, a better operation in the deadman as an well as increase in blast furnace productivity and minimizing the environmental impact due to a decrease in carbon dioxide emmision would be injection by tuyeres of hot reducing gases (HRG which are produced by low grade coal gasification or top gas regenerating. Use of HRG in combination with high pulverized coal inyection PCI rate and oxigen enrichment in the blast could allow to keep and to increase the competitiveness of the blast furnace process. Calculations using a mathematical model show that the HRG injection in combination with pulverized coal (PC and enriching blast with oxigen can provide an increase in PC rate up to 300-400 kg/tHM and a rise in the furnace productivity by 40-50 %. Blast furnace operation with full oxigen blast (100 % of process oxigen with the exception for the hot blast is possible when HRG is injected.

    La tasa de inyección de combustibles fósiles está limitada a causa de la caída de la temperatura de llama en el raceway (cavidad frente a las toberas y a problemas en la región del "hombre muerto" y en la zona cohesiva. La inyección por tobera de gases reductores calientes (GRC, que se producen por gasificación de carbón de bajo grado o generación de gas de tragante, será la próxima etapa para lograr un considerable ahorro adicional de coque, una zona del "hombre muerto" bien definida, además de un aumento en la productividad del horno alto y para minimizar el impacto ambiental debido a una disminución de la emisión de dióxido de carbono. El uso de GRC en combinación con una tasa elevada de inyección de carbón pulverizado (ICP con viento enriquecido en oxígeno, podrá permitir mantener y aumentar la competitividad del proceso del horno

  5. Visualisation of a mathematical model of blast furnace operation for distance learning purposes

    Directory of Open Access Journals (Sweden)

    Babich, A.

    2005-12-01

    Full Text Available Advanced educational technologies like Virtual Laboratories are being developed and launched in order to equip customers from higher education institutions, research and industry with efficient tools, supporting their work and operating new skills-training methods. Visual Model "Blast Furnace" based on a mathematical balance model of the blast furnace process has been developed for distance learning (DL purposes. It processes entered parameters and outputs both operating and learning results. The model simulates also sinter and pellets manufacture as well as operation of hot stove. The teacher and learners can interact with each other using software interface which allows to monitor the activity of the learners, answer their questions, and analyse the learning results. The model is an ingredient of the "Virtual Lab Ironmaking".

    Se desarrollan y presentan tecnologías avanzadas de educación, como los Laboratorios Virtuales, para suministrar a los clientes de las instituciones de educación superior, investigación e industria, en apoyo de su trabajo, nuevos y eficientes métodos de operación y técnicas especiales de adiestramiento. Se ha desarrollado el Modelo Visual de "Horno Alto" basado en un modelo matemático del balance del proceso del horno alto, para fines de educación a distancia. Procesa los parámetros de entrada y salida en operación y los resultados de la enseñanza. El modelo también simula la fabricación de sinter y pelets, además de la operación de las estufas. El profesor y alumnos pueden interactuar entre sí usando un software que permite seguir la marcha de la actividad de los alumnos, responder a sus preguntas y analizar los resultados del aprendizaje. El modelo es parte del "Laboratorio Virtual de Fabricación de Arrabio".

  6. Influence of thermal charge preparation on coke comminution under blast-furnace operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-01-01

    An investigation is described for the study of structural breakdown of coke by thermochemical action of alkali and alkaline-earth metal vapors under blast furnace operating conditions. Bench-scale test facilities are described in which a pair of coke samples are exposed to the metal vapors then subjected to gasification. Structural strength tests were performed before and after each experiment. Coke samples were obtained in either moist or thermally prepared condition. The value of thermal charge preparation (heat treatment of the coal at 150/sup 0/C in a fluidized bed) was established, since it shifts the pore size distribution to the smaller size, thereby retarding adsorption of the metal vapors. 16 references, 4 figures, 2 tables.

  7. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  8. Mathematical model and software for control of commissioning blast furnace

    Science.gov (United States)

    Spirin, N. A.; Onorin, O. P.; Shchipanov, K. A.; Lavrov, V. V.

    2016-09-01

    Blowing-in is a starting period of blast furnace operation after construction or major repair. The current approximation methods of blowing-in burden analysis are based on blowing-in practice of previously commissioned blast furnaces. This area is theoretically underexplored; there are no common scientifically based methods for selection of the burden composition and blast parameters. The purpose of this paper is development and scientific substantiation of the methods for selection of the burden composition and blast parameters in the blast furnace during the blowing-in period. Research methods are based on physical regularities of main processes running in the blast furnace, system analysis, and application of modern principles for development and construction of mathematical models, algorithms and software designed for automated control of complex production processes in metallurgy. As consequence of the research made by the authors the following results have been achieved: 1. A set of mathematical models for analysis of burden arrangement throughout the height of the blast furnace and for selection of optimal blast and gas dynamic parameters has been developed. 2. General principles for selection of the blowing-in burden composition and blast and gas dynamic parameters have been set up. 3. The software for the engineering and process staff of the blast furnace has been developed and introduced in the industry.

  9. Blast furnace hearth lining: post mortem analysis

    Energy Technology Data Exchange (ETDEWEB)

    Almeida, Bruno Vidal de; Vernilli Junior, Fernando, E-mail: bva@usp.br [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Escola de Engenharia; Neves; Elton Silva; Silva, Sidiney Nascimento [Companhia Siderugica Nacional (CSN), Rio de Janeiro, RJ (Brazil)

    2017-05-15

    The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10{sup 6} ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

  10. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  11. Investigation of accretion formation in a blast furnace shaft

    Energy Technology Data Exchange (ETDEWEB)

    Klima, R.; Hoefer, O.; Chiarotti, U.; Fredman, T.; Hillmann, C.; Raipala, K.; Eriksson, J. (eds.) [BFI Duesseldorf (Germany)

    2005-07-01

    Accretions in the bosh, belly and shaft have a significant influence on blast furnace performance and on the service life of the refractory lining and the cooling system. To analyse the mechanisms of formation and dislodging of accretions, investigations were carried out at four different blast furnaces. Three blast furnaces were equipped with additional measurements to investigate the accretion formation process and to provide information for the development of accretion estimation models. Installation activities included thermocouples, heat-flux meters, staves with instrumentation for heat-flux measurement and a small horizontal lance. The distribution of accretions in the shaft was documented. Samples were taken out of accretions during blast furnace stoppages. Their acquisition was simplified with newly developed sampling devices. The samples were analysed to determine chemical and mineralogical properties and thermal conductivity. Samples were mainly made up of reduced iron or of coke and sinter structures glued together by zinc or alkali compounds. Together with a newly developed offline model for the simulation of accretion formation, different parameters influencing the formation process were identified. The main parameters are: burden material composition, blast furnace operating conditions; and the cooling system. Countermeasures to prevent excessive accretion growth were determined. They offer a better operational control of accretions. Different models to identify accretion formation were developed and an overview was presented. Different models were necessary to distinguish between the various measurement, cooling-system and blast-furnace setups. Most of the models are already implemented and in operational use. For some of them application at other blast furnaces was already realised or is possible. 9 refs., 18 figs., 20 tab.

  12. Simulation of blast furnace operation during the substitution of coke and pulverized coal with granulated waste plastic

    Directory of Open Access Journals (Sweden)

    Kovačević Tihomir M.

    2014-01-01

    Full Text Available The possibility of using the waste plastic as reducing agent in blast furnace for obtaining pig iron is in focus for the past couple year. The simulation of blast furnace process in BFC software has been performed in order to analyze the coke and coals saving, CO2 emission and determining the economic benefits. Three different batches were made for comparative analysis, depending on the batch composition and input of batch components into the blast furnace: case 1 (C1, case 2 (C2 and case 3 (C3. The base case, C1 contains sinter (bulk material which is needed for obtaining 1 tone of pig iron, quartz which provides slag alkalinity and coke as reducing and energy agent. C2 has the same components as C1, but contains pulverized coal instead one part of coke and C3 contains granulated waste plastic instead coke in an approximately the same amount as pulverized coal. The substitution of coke with pulverized coal and waste plastic is 18.6 % and 25.2 %, respectively. The economic, productivity and ecologic aspects have been analyzed. The consumption of each tone of waste plastic in blast furnace saves 360 $, which is 18 times more than its price, bearing in mind that the market price of coke is 380 $/t % and waste plastic 20 $/t. Regarding the specific productivity, it decreases from 2.13 for C1 to 1.87 for C3. From an environmental aspect there are two main benefits: reduction of CO2 emission and impossibility of dioxin formation. The CO2 emission was 20.18, 19.46 and 17.21 for C1, C2 and C3, respectively.

  13. Thermal valorisation of automobile shredder residue: injection in blast furnace.

    Science.gov (United States)

    Mirabile, Daphne; Pistelli, Maria Ilaria; Marchesini, Marina; Falciani, Roberta; Chiappelli, Lisa

    2002-01-01

    Wastes with residual heating value, according to the trend of the world legislation, could be thermally reused. The present study is conducted to verify the possibility of thermal valorisation of a waste, denominated fluff, by injection in blast furnace. The fluff, arising from the automobile shredder operations, is a waste characterised by a high organic matrix and is potentially dangerous due to the heavy metals, oils filter and halogenated plastics content. The first step of the work is the chemical, physical and toxicological characterisation of this material. Then the fluff injection in a blast furnace tuyere is theoretically analysed with a mathematical model. Finally, experimental trials are conducted in a pilot plant, simulating the most important part of the blast furnace: the raceway, in order to analyse process and industrial aspects. In view of an industrial application a first economical evaluation is carried out on the basis of model and experimental results.

  14. Slag wool manufacturing from blast furnace slag

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    Володимир Петрович Руських

    2016-11-01

    Full Text Available Slag wool is the most expensive and valuable product of blast furnace slag processing. Slag wool is in great demand nowadays. The article highlights the factors influencing the mineral wool quality: chemical composition that determines the acidity of the module, the temperature of the molten slag and the required slag jet thickness consistency. Mineral wool is produced by blowing air or steam into a jet of molten slag. As a result of it the slag crushes into droplets stretching. The resulting wool contains 5% slag and 95% air. The quality of the obtained slag wool depends on the module acidity of the slag. The blast furnace slags of «Ilyich iron and steel works of Mariupol» and «Azovstal iron & steel works» are the main (short slags – they give short fibers. To obtain high-quality long fiber wool it is necessary to add admixtures into basic blast furnace slag to reduce its basicity. As a result of the fuel and energy rising prices and the necessity to reduce the slag wool cost it is necessary to develop a new technology with fiery-liquid slag, with the removal of iron compounds and sulphur from the melts and the introduction of corrective additives to improve the quality of slag wool. Good thermal conductivity (about 0,03 kcal/m∙h∙°C and other indicators (resistance, volume weight make it possible to use the materials from slag wool (pads, rigid and semi-rigid plates as heat and sound insulating materials

  15. Carbon Tubular Morphologies in Blast Furnace Coke

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    Stanislav S. Gornostayev

    2008-01-01

    Full Text Available The paper reports on the first occurrence of microscale carbon tubular morphologies (CMTs in a blast furnace (BF coke. The CMTs were probably formed as a result of the conversion of solid disordered carbon via liquid phase metal particles involving a gas phase containing a substantial amount of N2 and O2. The presence of CMTs may lie behind the generation of the smallest fraction of fines in BF exhaust dust. If the amount of CMTs present in the BF exhausts gases at any particular metallurgical site proves to be substantial, it could become a subject of environmental concern.

  16. BLAST FURNACE GRANULAR COAL INJECTION SYSTEM. Final Report Volume 2: Project Performance and Economics

    Energy Technology Data Exchange (ETDEWEB)

    Unknown

    1999-10-01

    Bethlehem Steel Corporation (BSC) requested financial assistance from the Department of Energy (DOE), for the design, construction and operation of a 2,800-ton-per-day blast furnace granulated coal injection (BFGCI) system for two existing iron-making blast furnaces. The blast furnaces are located at BSC's facilities in Burns Harbor, Indiana. The demonstration project proposal was selected by the DOE and awarded to Bethlehem in November 1990. The design of the project was completed in December 1993 and construction was completed in January 1995. The equipment startup period continued to November 1995 at which time the operating and testing program began. The blast furnace test program with different injected coals was completed in December 1998.

  17. Production analysis of methanol and hydrogen of a modificated blast furnace gas using nuclear energy of the high temperature reactor

    International Nuclear Information System (INIS)

    Peschel, W.

    1985-12-01

    Modern blast furnaces are operated with a coke ration of 500 kg/t pig iron. The increase of the coke ratio to 1000 kg/t pig iron raises the content of carbon monoxide and hydrogen in the blast furnace gas. On the basis of a blast furnace gas modificated in such a way, the production of methanol and hydrogen is investigated under the coupling of current and process heat from the high temperature reactor. Moreover the different variants are discussed, for which respectively a material and energetic balance as well as an estimation of the production costs is performed. Regarding the subsequent treatment of the blast furnace gas it turns out favourably in principle to operate the blast furnace with a nitrogen-free wind consisting only of oxygen and steam. The production costs show a strong dependence on the raw material costs, whose influence is shown in a nomograph. (orig.) [de

  18. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  19. Recovery Act: ArcelorMittal USA Blast Furnace Gas Flare Capture

    Energy Technology Data Exchange (ETDEWEB)

    Seaman, John

    2013-01-14

    The U.S. Department of Energy (DOE) awarded a financial assistance grant under the American Recovery and Reinvestment Act of 2009 (Recovery Act) to ArcelorMittal USA, Inc. (ArcelorMittal) for a project to construct and operate a blast furnace gas recovery boiler and supporting infrastructure at ArcelorMittal’s Indiana Harbor Steel Mill in East Chicago, Indiana. Blast furnace gas (BFG) is a by-product of blast furnaces that is generated when iron ore is reduced with coke to create metallic iron. BFG has a very low heating value, about 1/10th the heating value of natural gas. BFG is commonly used as a boiler fuel; however, before installation of the gas recovery boiler, ArcelorMittal flared 22 percent of the blast furnace gas produced at the No. 7 Blast Furnace at Indiana Harbor. The project uses the previously flared BFG to power a new high efficiency boiler which produces 350,000 pounds of steam per hour. The steam produced is used to drive existing turbines to generate electricity and for other requirements at the facility. The goals of the project included job creation and preservation, reduced energy consumption, reduced energy costs, environmental improvement, and sustainability.

  20. Radiometric report for a blast furnace tracing with radioactive isotopes

    International Nuclear Information System (INIS)

    Tanase, G.; Tanase, M.

    1995-01-01

    One of the methods to monitor refractory wall of blast furnace is its tracing with radioactive isotopes. The tracer isotope can be detected by two ways: the external dosimetric measurement at the armour of the blast furnace and/or the radiometric measurement of the iron sample charge by charge. Any change in radiometric situation of tracer radioisotope is recorded in a radiometric report. This paper presents an original concept of radiometric report based upon PARADOX and CORELDRAW soft kits. Their advantage are: quick and easy changes, easy recording of current radioactivity of tracer isotope, short history of changes, visual mapping of the tracer isotope and others. In this way we monitored 6 blast furnaces and more than 180 radioactive sources

  1. High temperature coke characteristics in the blast furnace:evaluation of coke properties in the raceway area

    OpenAIRE

    Lundgren, Maria; Sundqvist Ökvist, Lena; Hyllander, Gunilla; Jansson, Björn; Björkman, Bo

    2012-01-01

    Core-drilling into the coke bed of raceway and hearth has been performed in the LKAB Experimental Blast Furnace (EBF®) during short stoppages aiming to characterize raceway conditions corresponding to different operational conditions. All coke operation, injection of pulverized coal and injection of a mixture of coal and blast furnace flue dust (BFD) were evaluated and compared. The samples have been studied regarding particle size and distribution, coke have been evaluated with chemical comp...

  2. Reduction disintegration mechanism of cold briquettes from blast furnace dust and sludge

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    Leandro Rocha Lemos

    2015-07-01

    Full Text Available It is important to understand the reduction disintegration mechanism in ferriferous burden that is used in blast furnaces. The behavior of this burden in the granular zone of this metallurgical reactor is important for smooth operation. The objective of this work was to prepare cold self-reducing briquettes using blast furnace dust and sludge and binders and compare the reduction disintegration index (RDI of these agglomerates with conventional ferriferous burdens such as pellets, sinter and iron ore. In the present work, 25 different mixtures were prepared to produce briquettes in two geometries: pillow and cylindrical. The RDI value was determined for the briquettes that passed the tumbling test.

  3. Optimization of a Steel Plant with Multiple Blast Furnaces Under Biomass Injection

    Science.gov (United States)

    Wiklund, Carl-Mikael; Pettersson, Frank; Saxén, Henrik

    2013-04-01

    The allocation of resources between several blast furnaces in an integrated steelmaking plant is studied with the aim of finding the lowest specific operation cost for steel production. In order to reduce the use of fossil fuels, biomass was considered as an auxiliary reductant in the furnace after partial pyrolysis in an external unit, as a complement to heavy fuel oil. The optimization considers raw material, energy, and emission costs and a possible credit for sold power and heat. To decrease computational requirements and to guarantee that the global optimum is found, a piecewise linearized model of the blast furnace was used in combination with linear models of the sinter-, coke-, and power plants, hot stoves, and basic oxygen furnace. The optimization was carried out under different constraints on the availability of some raw materials as well as for different efficiencies of the hot stoves of the blast furnaces. The results indicate that a non-uniform distribution of the production between the furnaces can be advantageous, and some surprising findings concerning the optimal resource allocation under constrained operation are reported.

  4. Automated information system for analysis and prediction of production situations in blast furnace plant

    Science.gov (United States)

    Lavrov, V. V.; Spirin, N. A.

    2016-09-01

    Advances in modern science and technology are inherently connected with the development, implementation, and widespread use of computer systems based on mathematical modeling. Algorithms and computer systems are gaining practical significance solving a range of process tasks in metallurgy of MES-level (Manufacturing Execution Systems - systems controlling industrial process) of modern automated information systems at the largest iron and steel enterprises in Russia. This fact determines the necessity to develop information-modeling systems based on mathematical models that will take into account the physics of the process, the basics of heat and mass exchange, the laws of energy conservation, and also the peculiarities of the impact of technological and standard characteristics of raw materials on the manufacturing process data. Special attention in this set of operations for metallurgic production is devoted to blast-furnace production, as it consumes the greatest amount of energy, up to 50% of the fuel used in ferrous metallurgy. The paper deals with the requirements, structure and architecture of BF Process Engineer's Automated Workstation (AWS), a computer decision support system of MES Level implemented in the ICS of the Blast Furnace Plant at Magnitogorsk Iron and Steel Works. It presents a brief description of main model subsystems as well as assumptions made in the process of mathematical modelling. Application of the developed system allows the engineering and process staff to analyze online production situations in the blast furnace plant, to solve a number of process tasks related to control of heat, gas dynamics and slag conditions of blast-furnace smelting as well as to calculate the optimal composition of blast-furnace slag, which eventually results in increasing technical and economic performance of blast-furnace production.

  5. Nodal wear model: corrosion in carbon blast furnace hearths

    Directory of Open Access Journals (Sweden)

    Verdeja, L. F.

    2003-06-01

    Full Text Available Criterions developed for the Nodal Wear Model (NWM were applied to estimate the shape of the corrosion profiles that a blast furnace hearth may acquire during its campaign. Taking into account design of the hearth, the boundary conditions, the characteristics of the refractory materials used and the operation conditions of the blast furnace, simulation of wear profiles with central well, mushroom and elephant foot shape were accomplished. The foundations of the NWM are constructed considering that the corrosion of the refractory is a function of the temperature present at each point (node of the liquid metal-refractory interface and the corresponding physical and chemical characteristics of the corrosive fluid.

    Se aplican los criterios del Modelo de Desgaste Nodal (MDN para la estimación de los perfiles de corrosión que podría ir adquiriendo el crisol de un homo alto durante su campaña. Atendiendo al propio diseño del crisol, a las condiciones límites de contorno, a las características del material refractario utilizado y a las condiciones de operación del horno, se consiguen simular perfiles de desgaste con "pozo central", con "forma de seta" ó de "pie de elefante". Los fundamentos del MDN se apoyan en la idea de considerar que la corrosión del refractario es función de la temperatura que el sistema pueda presentar en cada punto (nodo de la intercara refractario-fundido y de las correspondientes características físico-químicas del fluido corrosivo.

  6. Studying and improving blast furnace cast iron quality

    Directory of Open Access Journals (Sweden)

    Т. К. Balgabekov

    2014-10-01

    Full Text Available In the article there are presented the results of studies to improve the quality of blast furnace cast iron. It was established that using fire clay suspension for increasing the mould covering heat conductivity improves significantly pig iron salable condition and filtration refining method decreases iron contamination by nonmetallic inclusions by 50 – 70 %.

  7. Chloride ingress of carbonated blast furnace slag cement mortars

    NARCIS (Netherlands)

    Holthuizen, P.E.; Çopuroglu, O.; Polder, R.B.

    2017-01-01

    In the Netherlands civil engineering structures, such as overpasses, bridges and tunnels are generally built using blast furnace slag cement (BFSC, CEM III/B) concrete, because of its high resistance against chloride penetration. Although the Dutch experience regarding durability performance of BFSC

  8. A research on ceramsite obtained from blast furnace slag and ...

    African Journals Online (AJOL)

    In order to solve disposal problem of solid waste, blast furnace slag (BFS) and sewage sludge (SS) were tested as components for producing ceramsite. This study investigated the feasibility of that at different preheating and sintering temperature and duration and different mass ratios (BFS: SS: clay). The results show that ...

  9. Granulated blast furnace slag – A boon for foundry industry

    African Journals Online (AJOL)

    In the present investigation efforts have been put together to employ Granulated Blast furnace (GBF) slag as mould material for replacement of existing silica sand either full or partial in foundry industry. Nishiyama procedure was assumed for appraising the same. The process factors reflected on for this were the % of ...

  10. Productivity and performance of small scale blast furnaces; Produtividade e performance de altos fornos de pequeno porte

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Vamberto Ferreira de; Grandin, Friedrich Hans G.; Lanna, Pitagoras Gomes de; Castello Branco, Marco Antonio S.C. [Mannesmann SA, Belo Horizonte, MG (Brazil)

    1994-05-01

    This work presents some data concerning the re-start of the blast furnace number 2 of Mannesmann siderurgic company. The main characteristics concerning the operation with 100% coke fuel and the measurements adopted to increase the furnace productivity are described 2 refs., 6 figs., 5 tabs

  11. CFD‐DEM modelling of blast furnace tapping

    OpenAIRE

    Vango, Mathias; Pirker, Stefan; Lichtenegger, Thomas

    2017-01-01

    The campaign length of a blast furnace is limited by the hearth inner lining lifetime. In order to maximize the campaign length and ensure a good draining of hot metal and slag, a good understanding of the flow in the hearth is essential. Challenges in modelling the flow involve several continuous phases (hot metal, slag and hot blast) as well as the presence of the deadman, a dense bed of coke particles. The shape and position of the deadman depend on the weight of the burden column above an...

  12. A Feasibility Study for Recycling Used Automotive Oil Filters In A Blast Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Ralph M. Smailer; Gregory L. Dressel; Jennifer Hsu Hill

    2002-01-21

    This feasibility study has indicated that of the approximately 120,000 tons of steel available to be recycled from used oil filters (UOF's), a maximum blast furnace charge of 2% of the burden may be anticipated for short term use of a few months. The oil contained in the most readily processed UOF's being properly hot drained and crushed is approximately 12% to 14% by weight. This oil will be pyrolized at a rate of 98% resulting in additional fuel gas of 68% and a condensable hydrocarbon fraction of 30%, with the remaining 2% resulting as carbon being added into the burden. Based upon the writer's collected information and assessment, there appears to be no operational problems relating to the recycling of UOF's to the blast furnace. One steel plant in the US has been routinely charging UOF's at about 100 tons to 200 tons per month for many years. Extensive analysis and calculations appear to indicate no toxic consideration as a result of the pyrolysis of the small contained oil ( in the 'prepared' UOFs) within the blast furnace. However, a hydrocarbon condensate in the ''gasoline'' fraction will condense in the blast furnace scrubber water and may require additional processing the water treatment system to remove benzene and toluene from the condensate. Used oil filters represent an additional source of high quality iron units that may be effectively added to the charge of a blast furnace for beneficial value to the operator and to the removal of this resource from landfills.

  13. Soil Stabilisation Using Ground Granulated Blast Furnace Slag

    OpenAIRE

    Ashish Kumar Pathak; Dr. V. Pandey

    2014-01-01

    Stabilisation is a broad sense for the various methods employed and modifying the properties of a soil to improve its engineering performance and used for a variety of engineering works. In today‟s day soil stabilisation is the major problem for civil engineers, either for construction of road and also for increasing the strength or stability of soil and reduces the construction cost. In this thesis the soil are stabilised by ground granulated blast furnace slag (GGBS) and this material is ob...

  14. Blast furnace coke substitutes from Victorian brown coal

    OpenAIRE

    Mollah, Mamun

    2017-01-01

    Iron is usually produced from its ores using coke in a blast furnace (BF). Coke, a hard and macroporous carbon material, is produced from special coals (coking coals) and acts as fuel, smelting agent, and the permeable support for the charge to the BF. No material can completely replace coke in a BF. Coking coals are becoming harder (and more expensive) to obtain. Victorian brown coal (VBC) is accessible, cheap, with low mineral concentrations, which is favourable for iron production in a BF....

  15. Modelling and prediction of pig iron variables in the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Saxen, H.; Laaksonen, M.; Waller, M. [Aabo Akademi, Turku (Finland). Heat Engineering Lab.

    1996-12-31

    The blast furnace, where pig iron for steelmaking is produced, is an extremely complicated process, with heat and mass transfer and chemical reactions between several phases. Very few direct measurements on the internal state are available in the operation of the process. A main problem in on-line analysis and modelling is that the state of the furnace may undergo spontaneous changes, which alter the dynamic behaviour of the process. Moreover, large internal disturbances frequently occur, which affect the product quality. The work in this research project focuses on a central problem in the control of the blast furnace process, i.e., short-term prediction of pig iron variables. The problem is of considerable importance for fuel economy, product quality, and for an optimal decision making in integrated steel plants. The operation of the blast furnace aims at producing a product (hot metal) with variables maintained on a stable level (close to their setpoints) without waste of expensive fuel (metallurgical coke). The hot metal temperature and composition affect the downstream (steelmaking) processes, so fluctuations in the pig iron quality must be `corrected` in the steel plant. The goal is to develop a system which predicts the evolution of the hot metal variables (temperature, chemical composition) during the next few taps, and that can be used for decision-making in the operation of the blast furnace. Because of the complicated behaviour of the process, it is considered important to include both deterministic and stochastic components in the modelling: Mathematical models, which on the basis of measurements describe the physical state of the process, and statistical (black-box) models will be combined in the system. Moreover, different models will be applied in different domains in order to capture structural changes in the dynamics of the process SULA 2 Research Programme; 17 refs.

  16. The effect of blast furnace coke quality on the possibility of its use

    Directory of Open Access Journals (Sweden)

    A. Konstanciak

    2013-04-01

    Full Text Available In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  17. Modelling of turbulent combustion in the blast furnace raceway

    Energy Technology Data Exchange (ETDEWEB)

    Karvinen, R.; Maekiranta, R. [Tampere Univ. (Finland). Energy and Process Engineering

    1996-12-31

    The phenomena concerning coke-gas -suspension and simultaneous combustion of solid coke particles and residual fuel oil in a blast furnace raceway are modelled. The flow field of suspension is predicted by using the two fluid model, which is based on the Eulerian method, in the Phoenics code. The standard k-e -model of turbulence is used. Pyrolysis of oil droplets is calculated with the own coded subroutine, which is based on the Lagrangian approach. Gas phase reaction rate is assumed to be controlled by chemical kinetics. Radiative heat transfer is calculated by using the six-flux method. Heterogenous surface reactions are used for the coke particles. Calculations without coke combustion show that due to a poor mixing in the hot blast, pyrolysis gases of residual fuel oil have not time enough to react with oxygen. It is obvious that if combustion of coke particles is taken into account, the oxygen content in the blast decreases to such a level, that unburnt pyrolysis gases can flow out of the raceway causing problems. The distribution of coke void fraction has been succeeded to predict in the raceway domain. Coke particles fall from the upper part of the raceway to the hot blast forming locally high concentrations, which affect very strongly the oxygen distribution of the hot blast. (orig.) SULA 2 Research Programme; 10 refs.

  18. Minimization of Blast furnace Fuel Rate by Optimizing Burden and Gas Distribution

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Chenn Zhou

    2012-08-15

    The goal of the research is to improve the competitive edge of steel mills by using the advanced CFD technology to optimize the gas and burden distributions inside a blast furnace for achieving the best gas utilization. A state-of-the-art 3-D CFD model has been developed for simulating the gas distribution inside a blast furnace at given burden conditions, burden distribution and blast parameters. The comprehensive 3-D CFD model has been validated by plant measurement data from an actual blast furnace. Validation of the sub-models is also achieved. The user friendly software package named Blast Furnace Shaft Simulator (BFSS) has been developed to simulate the blast furnace shaft process. The research has significant benefits to the steel industry with high productivity, low energy consumption, and improved environment.

  19. Continual Measuring of Local Stress Values on Shell of the Blast Furnace Hearth and of Total Shell Expansion

    Directory of Open Access Journals (Sweden)

    P. Bigoš

    2012-01-01

    Full Text Available This paper deals with installation of strain gauges on the external surface of the blast furnace shell in two rows, whereas there will be defi ned 8 measuring points in every row. The fi nal result is evaluation of data obtained during up to 45 days of the operation. In this papers are commentary and discussions to measured time behaviours. The main purpose of this measuring was investigation of impact of salamander on blast furnace shell expansion after its lay off , cooling and next starting of operation.

  20. Injection of heavy fuel oil into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Paloposki, T. [Helsinki Univ. of Technology, Otaniemi (Finland); Hakala, J.; Mannila, P.; Laukkanen, J. [Oulu Univ. (Finland)

    1996-12-31

    This study deals with the injection and combustion of heavy fuel oil in blast furnaces. The injection of the oil was studied experimentally in a small-scale test rig. The combustion of the oil was analysed with a commercial computer program for flow and combustion simulations. Results from computer simulations show that the combustion of the oil can be improved by decreasing the size of the oil drops and by enhancing the mixing between the oil drops and the hot blast. The devolatilization rate of the oil mainly depends on the size of the oil drops. The combustion rate of the volatiles mainly depends on the effectiveness of turbulent mixing with combustion air. Methods to decrease the size of the oil drops were sought in the experimental part of the study. Experimental results show that the size of the oil drops increases with increasing mass flow rate of the oil and decreases with increasing velocity of the hot blast. Methods to improve the mixing between the oil drops and the hot blast are suggested but have not yet been experimentally tested. (author) (4 refs.)

  1. Off-gas dust in an experimental blast furnace:Part 1: Characterization of flue dust, sludge and shaft fines

    OpenAIRE

    Leimalm, Ulrika; Lundgren, Maria; Sundqvist Ökvist, Lena; Björkman, Bo

    2010-01-01

    In blast furnace (BF) ironmaking, efforts are made to decrease coke consumption, which can be done by increasing the pulverized coal injection rate (PCR). This will cause changes in in-furnace reduction conditions, burden distribution, demands on raw material strength, etc. In order to maintain stable operation, but also to obtain low amounts of material losses through the off-gas, it is important to understand fines generation and behaviour in the BF. Off-gas dust and shaft fines generated i...

  2. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

    International Nuclear Information System (INIS)

    Camarini, G.; Djanikian, J.G.

    1994-01-01

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 95 0 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

  3. Simulation for the powder movement and accumulation in the lower part of blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Takashi [Mineral Resources Research Center, Nippon Steel Technoresearch, Futtsu-shi Chiba (Japan)

    1997-12-31

    The behavior of unburnt char and coke powder in the blast furnace becomes material for discussion with the increase in injection rate of pulverized coal into the blast furnace. An analysis was made as to the simulation of powder accumulation at the deadman and dripping zone of blast furnace by using a powder/gas two-phases flow experimental data. When an excessive powder has penetrated at a low gas velocity, it brings an increment in holdup and the controlling factors are powder/gas ratio and gas velocity. An empirical formula used for estimating the powder hold-up in the blast furnace internal conditions has proposed based on similarity. The controlling {pi} numbers are Floude number, powder/gas ratio and particle diameter ratio of powder/lump. This empirical formular was connected with Blast Furnace Total Model `BRIGHT` for the simulation of powder amount distribution in the lower part of blast furnace. When Powder diameter Dk exceeds 100 {mu} and gas velocity becomes lower than 0.7m/s at PC1OOkg/T, the powder tends to accumulate in the deadman. These results was available for the decision of optimum blast conditions and optimum powder diameter in the high amount of pulverized coal injection to the blast furnace. (author) 10 refs.

  4. Influence of blast furnace gas flow speed on dust deposition characteristics in butterfly valve region

    Directory of Open Access Journals (Sweden)

    Lixin WANG

    2016-02-01

    Full Text Available The blast furnace gas contains plenty of dust, which deposits easily on the bottom of seat sealing surface of the tri-eccentric butterfly valve in the pipeline, causing stuck and damage to the valve plate, thereby affects the production of the blast furnace and brings great economic loss. To derive the influence mechanism of effects of the blast furnace gas flow speed within the pipeline on the dust deposition laws in the butterfly valve region, a 3D model of the butterfly valve and its regional flow field is built with Pro/E software. Based on FLUENT module of ANSYS Workbench, along with standard k-ε turbulence model and DPM model, simulation analysis of moving trajectories of dust particles in butterfly valve region under 3 blast furnace gas flow speeds is conducted. Results show that the deposition mass of dust particles decreases firstly, then increases with the enlargement of valve plate opening angle under the blast furnace gas flow speed of 8 m/s, while decreases with the enlargement of valve plate opening under the blast furnace gas flow speeds of 12 m/s and 16 m/s. In the case of the valve plate opening angle of 15°, the deposition rate of dust particles increases with the growing of blast furnace gas flow speed, while decreases with the growing of blast furnace gas flow speed under the cases of valve plate opening angle of 45° and 75°. The research results provide a theoretical reference for the development of automatic dust removal system in the butterfly valve region of the blast furnace gas pipeline.

  5. Thermal analysis evaluation of the reactivity of coal mixtures for injection in the blast furnace

    Directory of Open Access Journals (Sweden)

    Maria de Lourdes Ilha Gomes

    2006-03-01

    Full Text Available Pulverized Coal Injection (PCI is an important standard technology replacing coke partially by pulverized coal into the blast furnace that allows a significant reduction of hot metal costs and environmental impact, contributing to a decrease of coke requirements for ironmaking. Coals typically used in this process in Brazil are, at current time, exclusively imported from many countries, although economic important coal-measures occur in the southern part of the country. The Brazilian coals have a low rank, higher contents of inert components, proportioning nocoking properties and an expected high reactivity. Due to these caractheristics, these coals could be used for injection in the blast furnaces in order to decrease the dependency on high cost imported coals. The efficiency in the combustion and the coal reactivity are considered important parameters in the blast furnace, since a larger amount of char (unburned coal causes severe problems to the furnace operation. The aim of the present work is to compare the reactivity of a south Brazilian coal, obtained from Faxinal mine, with two imported coals and the blends of the Brazilian coal with the imported ones. The reactivity of these coals and their blends were evaluated in a thermogravimetric analyzer. In the experiments, various mass ratios of Faxinal coal and the imported coals were used to compose the blends. The gasification reaction with pure CO2 was conducted under isothermal conditions at 1050 °C and atmospheric pressure. The experimental results show the greater reactivity of the Faxinal coal. The additive behavior was confirmed. The blends with a composition of up to 50% Faxinal coal have parameters according to the usual limits used for PCI.

  6. Greener durable concretes through geopolymerisation of blast furnace slag

    Science.gov (United States)

    Rajamane, N. P.; Nataraja, M. C.; Jeyalakshmi, R.; Nithiyanantham, S.

    2015-05-01

    The eco-friendliness of concrete is quantified by parameters such as ‘embodied energy’ (EE) and ‘embodied CO2 emission’ (ECO2e), besides duration of designed ‘service life’. It may be noted that ECO2e is also referred as carbon footprint (CF) in the literature. Geopolymer (GP) is an inorganic polymeric gel, a type of amorphous alumino-silicate product, which can be synthesised by polycondensation reactions. The concrete reported in this paper was prepared using industrial wastes in the form of blast furnace slag, fly ash as geopolymeric source materials and sodium silicate and sodium hydroxide as activators. Many mechanical properties such as compressive strength, chloride diffusion, steel corrosion, rapid chloride permeability test and rapid migration test are compared with Portland cement.

  7. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  8. Compare pilot-scale and industry-scale models of pulverized coal combustion in an ironmaking blast furnace

    Science.gov (United States)

    Shen, Yansong; Yu, Aibing; Zulli, Paul

    2013-07-01

    In order to understand the complex phenomena of pulverized coal injection (PCI) process in blast furnace (BF), mathematical models have been developed at different scales: pilot-scale model of coal combustion and industry-scale model (in-furnace model) of coal/coke combustion in a real BF respectively. This paper compares these PCI models in aspects of model developments and model capability. The model development is discussed in terms of model formulation, their new features and geometry/regions considered. The model capability is then discussed in terms of main findings followed by the model evaluation on their advantages and limitations. It is indicated that these PCI models are all able to describe PCI operation qualitatively. The in-furnace model is more reliable for simulating in-furnace phenomena of PCI operation qualitatively and quantitatively. These models are useful for understanding the flow-thermo-chemical behaviors and then optimizing the PCI operation in practice.

  9. Coal-oil mixture combustion program: injection into a blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jansto, S.G.; Mertdogan, A.; Marlin, L.A.; Beaucaire, V.D.

    1982-04-30

    A chemically stabilized coal-oil mixture (COM) was made and used as an auxiliary fuel in a blast furnace for 44 days. Approximately 485,000 gallons of COM were produced at an on-site COM plant. Composition was 47.9% coal, 47.6% No. 6 oil, 4.0% water, and 0.5% emulsifier. Average injection rates were 3.8 to 13.0 gpm during different periods of the trial. Coal handling equipment, mixing and processing equipment, pumps, piping, fuel lances, and instrumentation are discussed. The blast furnace performance during the trial is compared to a Base Period of injecting No. 6 oil. Blast furnace performance was satisfactory, with one pound of COM replacing one pound of coke or 0.8 pound of No. 6 oil. The production of COM and its usage in a blast furnace is economical and feasible.

  10. Numerical investigation of waste plastic: Injection in a blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Goto, A.; Morozumi, Y.; Hagiya, H.; Aoki, H.; Miura, T. [Tohoku University, Sendai (Japan). Dept. of Chemical Engineering

    2008-03-15

    In the present study, waste plastic injection in blast furnace processes is investigated numerically. A mathematical model developed in this study describes turbulent flows, heat and mass transfer, chemical reactions in gas, particle and coke-bed phases, and particle trajectories. In the simulation, pulverized particles of coal or plastics are injected into a blowpipe with a nitrogen gas stream, and are then supplied to the raceway region in the coke particle bed. The difference in the gasification behaviors between coal and plastic particles are discussed. The effects of the diameter of plastic particles on the gasification behavior are also investigated. Coal particles are rapidly gasified in the blowpipe because of their small size. In contrast, the gasification of plastic particles rarely occurs in the blowpipe, even if small plastic particles are injected. In addition, the flows of plastic particles are biased in the blowpipe, and consequently the reaction zone of gasification is narrow. In the raceway of the coke bed, the pulverized coal particles exit the raceway due to their small diameter, and are then discharged from the coke bed without sufficient gasification. On the other hand, the plastic particles circulate in the raceway until the diameters thereof decrease below a critical diameter. As a result, since the gasification reaction progresses during the circulation, the combustion efficiency of plastic particles remains high even though the initial diameter of the plastic particles is large.

  11. Hot metal temperature prediction and simulation by fuzzy logic in a blast furnace

    International Nuclear Information System (INIS)

    Romero, M. A.; Jimenez, J.; Mochon, J.; Formoso, A.; Bueno, F.; Menendez, J. L.

    2000-01-01

    This work describes the development and further validation of a model devoted to blast furnace hot metal temperature forecast, based on Fuzzy logic principles. The model employs as input variables, the control variables of an actual blast furnace: Blast volume, moisture, coal injection, oxygen addition, etc. and it yields as a result the hot metal temperature with a forecast horizon of forty minutes. As far as the variables used to develop the model have been obtained from data supplied by an actual blast furnaces sensors, it is necessary to properly analyse and handle such data. Especial attention was paid to data temporal correlation, fitting by interpolation the different sampling rates. In the training stage of the model the ANFIS (Adaptive Neuro-Fuzzy Inference System) and the Subtractive Clustering algorithms have been used. (Author) 9 refs

  12. Alkali-activated blast furnace slag-zeolite cements and concretes

    International Nuclear Information System (INIS)

    Rakhimov, R.; Rakhimova, N.

    2012-01-01

    The aim of this work has been the study of alkali-activated slag-zeolite cements and concretes based on them. Various compositions have been tested and some characteristics such as the compressive strength have been measured versus zeolite additions. A table lists the specific surface area and particle size distributions of different cements. The conclusions of the study are the following. First, alkali-activated slag cements and concretes based on them are effective for immobilization of radioactive wastes and the production of building structures, designed for high radiation load. Secondly, zeolite-containing mineral additions are able to increase the immobilization capacity and radiation resistance of alkali-activated blast furnace slag cements and concretes. Thirdly, the efficiency of different zeolite-containing additions - 10% to increase alkali-activated blast furnace slag-zeolite cement strength was established. It is with alkaline components of water-glass, sodium carbonate, sodium sulphate. Fourth, the effective way of introducing zeolite additions in alkali-activated blast furnace slag-zeolite cement is inter-grinding of the slag and addition. Increase in strength of alkali-activated blast furnace slag-zeolite cement stone is 40% higher than that of the stone of a mixture of separately milled components. Fifth, Alkali-activated blast furnace slag-zeolite cements with zeolite-containing additions with a compressive strength of 10.1 to 140 MPa; alkali-activated blast furnace slag-zeolite cements mortars with compressive strength from 35.2 to 97.7 MPa; alkali-activated blast furnace slag-zeolite cements concretes with compressive strength up to 84.5 MPa and frost resistant up to 800 cycles were obtained

  13. Effect of recycling blast furnace flue dust as pellets on the sintering performance

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2010-01-01

    Full Text Available The Egyptian Iron and Steel Company generates a great amount of blast furnace flue dust. The recovery of metals and carbon from this flue dust becomes a very important demand due to the increase of the price of coke breeze and the decrease of the primary source of metals. At the same time, it make the environment more safe by decreasing pollution. Introducing these dust fines in the sintering process proves to be very harmful for different operating parameters. Thus, this study aims at investigating the production of pellets resulting from these fines, using molasses as organic binder and its application in sintering of iron ore. The sintering experiments were performed using flue dust as pellets as a substitute of coke breeze. The results revealed that, sintering properties such as inter strength increases with using the flue dust pellets, while productivity of both the sinter machine and sinter machine at blast furnace yard decreases. Also the vertical velocity of the sinter machine and the weight loss during the reduction of produced the sinter by hydrogen decrease.

  14. Injection of natural gas in the blast furnace tuyeres three of the Usiminas, Ipatinga Plant; Injecao de gas natural nas ventaneiras do alto-forno 3 da Usiminas, Usina de Ipatinga

    Energy Technology Data Exchange (ETDEWEB)

    Souza, Murilo Alves Tito de; Rosa, Ericson Rimen Ribeiro; Oliveira, Claudiney Freitas de; Hostt, Helton [USIMINAS, Ipatinga, MG (Brazil). Gerencia Geral de Reducao

    2011-12-21

    The reduction in production costs is a major strategic objectives of Usiminas and the use of natural gas in the Blast Furnace 3 (BF 3) contribute to achieve this goal. The use of natural gas as fuel in the BF 3 to reduce the use of metallurgical coke (main fuel) and reduces production losses during periods of maintenance in the pulverized coal injection system and improving operational control of the Blast Furnace. The work presents the deployment of the natural gas injection and the performance obtained by the BF 3 from the start of injection, with a focus on reducing consumption of metallurgical coke and stable operation of blast furnace (author)

  15. EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

    Directory of Open Access Journals (Sweden)

    MAHSHAD YAZDANIPOUR

    2011-03-01

    Full Text Available A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry binder ratio of 0.30 exhibits the highest 28-day compressive strength, i.e. 36 MPa. Mixes containing 5 wt.% of ground granulated blast furnace slag showed the least efflorescence or best soundness. Laboratory techniques of X-ray diffractometry (XRD, fourier transform infrared spectroscopy (FTIR, and scanning electron microscopy (SEM were utilized for characterizing a number of mixes and studying their molecular and micro-structure. Investigations done by scanning electron microscopy confirm that smaller blast-furnace slag particles react totally while the larger ones react partially with alkaline activators and contribute to the formation of a composite microstructure.

  16. Determination of the coke bed voidage in the blast furnace hearth

    Energy Technology Data Exchange (ETDEWEB)

    Havelange, O.; Danloy, G.; Venturini, M.J. [and others] [CRM, Liege (Belgium)

    2004-07-01

    The objectives of the research were to develop and apply techniques and model tools allowing an online evaluation of the blast furnace hearth conditions and its permeability, in order to guarantee a stable furnace operation and to control the refractory wear through early corrective actions. CRM determined the coke bed voidage in the hearth of BFB of Cockerill-Sambre by two techniques: one based on pressure measurement inside the taphole and the other based on electromotive force measurement. A mathematicalmodel was developed taking into account the movements of the deadman. ln order to continuously determine the hot metal flow rate, BFI measured the filling level in the runner at BF 2 of TKS. A statistical wear model evaluated the cross-sectional runner geometry. The data have been fed into a model to calculate the coke bed voidage on multiple taphole blast furnaces. To control the wear caused by preferential liquid flow, Corus IJmuiden developed a monitoring of temperature and heat flux information from purpose-installed duplex thermocouples. This information has been correlated over time to identify any persistent trends and used to evaluate control measures such as blocked tuyeres and process shutdowns. Industrial trials at Fos BF1 enabled IRSID to propose a picture to describe the effects of the central coke charging practice. IRSID used the Fluent code to describe the liquid flow in the hearth with regard to the deadman conditions and to simulate tracer experiments. From studies of the behaviour of the hearth skull, Corus UK proposed a method for its monitoring. The iron flow rate was measured by using strain gauges attached to the torpedo ladles, and the slag flow rate was estimated from the slag pelletiser current. Data from tuyere core drilling samples were examined to estimate the voidage in the hearth. 38 refs., 127 figs.

  17. Evaluation of effectiveness of raw materials and materials use in a blast furnace department of a steelworks

    Directory of Open Access Journals (Sweden)

    E. Kardas

    2017-01-01

    Full Text Available The paper analyses the quality of raw materials used in the production of blast furnace pig iron. The ferruginous sinter and pellets are the basic raw materials used in the process. The paper presents the impact of those raw materials quality on the effectiveness of the blast furnace process. The process effectiveness will be specified by means of selected process parameters.

  18. Comparison of CO2 emission between COREX and blast furnace iron-making system.

    Science.gov (United States)

    Hu, Changqing; Han, Xiaowei; Li, Zhihong; Zhang, Chunxia

    2009-01-01

    Steel works faced increasing demand to minimize the emission of GHGs. The CO2 emissions of COREX and blast furnace iron-making system were compared. It is point out that COREX contribute little to CO2 emission reduction. Comparing to conventional blast furnace iron-making system, direct CO2 emissions of COREX is higher. Considering the credits of export gases for power generation, the total CO2 emission of COREX have advantages only when the COREX is joined with high-efficiency generating units which efficiency is greater than 45% and CO2 emission factor of the grid is higher than 0.9 kgCO2/kWh.

  19. The effect of soaking time on properties of blast furnace coke

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, R.; Dash, P.S.; Krishnan, S.H.; Kumar, D. [Tata Steel, Jamshedpur (India)

    2004-07-01

    Attempts were made to study the effect of soaking time on properties of blast furnace coke at Tata Steel. Plant trial indicated that when soaking time was increased the +50 mm size coke, mean size, and M{sub 40} indices improved. The CSR value exhibited no significant improvement after a certain limit. This may be due to stability of coke structure improvement in coke quality by increasing soaking time. To achieve the maximum improvement in coke cost, loss of output and heat consumption may be compensated by decreasing coke rate and improving productivity in the blast furnace. 6 refs., 8 figs., 3 tabs.

  20. Composite cements containing natural pozzolan and granulated blast furnace slag

    Directory of Open Access Journals (Sweden)

    Irassar, E. F.

    2006-09-01

    Full Text Available For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as physically activated natural pozzolan(up to 20% and/or granulated blast furnace slag (up to 35% on mortar flexural and compressive strength. The results show that higher strength is attained in ternary than binary cements. Initially (2 and 7 days, the highest compressive strengths are reached by mortars with up to 13% natural pozzolan and 5% slag, whereas at later ages mortars with larger proportions of additions are found to perform best.Debido a las exigencias del mercado y de la producción de cemento Portland, es cada vez más frecuente la elaboración de cementos con dos o más adiciones a partir de la molienda separada de sus constituyentes, dando origen a la formulación de los cementos a medida.Cuando el contenido de adiciones es alto, la utilización de puzolana y escoria en este tipo de cementos presenta la peculiaridad de disminuir la resistencia inicial del cemento resultante. Sin embargo, si algunas o ambas adiciones se activan, este problema puede minimizarse. En este trabajo se analiza la influencia de la incorporación al cemento Portland de puzolana natural (hasta 20% activada físicamente y/o escoria granulada de alto horno (hasta 35% sobre la resistencia a flexión y a compresión de morteros. Los resultados indican que los cementos ternarios presentan un mejor comportamiento resistente que los cementos binarios. Las máximas resistencias a compresión en las primeras edades (2 y 7 díasse alcanzan con hasta 13% de puzolana natural y 5% de

  1. INVESTIGATIONS ON OPERATION OF ROTARY TILTING FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2016-01-01

    Full Text Available Rotary tilting furnace (RTF is a new type of fuel furnaces, that provide the most efficient heating and recycling of polydisperse materials. The paper describes results of the investigations on thermal processes in the RTF, movement of materials and non-isothermal gas flow during kiln rotary process. The investigations have been carried out while using physical and computer simulations and under actual operating conditions applying the pilot plant. Results of the research have served as a basis for development of recommendations on the RTF calculations and designing and they have been also used for constructional design of a rotary tilting furnace for heating and melting of cast iron chips, reduction smelting of steel mill scale, melting of aluminum scrap, melting of lead from battery scrap. These furnaces have a high thermal efficiency (~50 %, technological flexibility, high productivity and profitability. Proven technical solutions for recycling of ferrous and non-ferrous metals develop the use of RTF in the foundry and metallurgical industry as the main technological unit for creation of cost-effective small-tonnage recycling of metal waste generated at the plants. The research results open prospects for organization of its own production for high-quality charging material in Belarus in lieu of imported primary metal. The proposed technology makes it possible to solve environmental challenge pertaining to liquidation of multi-tonnage heaps of metal-containing wastes.

  2. Industrial and process furnaces principles, design and operation

    CERN Document Server

    Jenkins, Barrie

    2014-01-01

    Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

  3. CORELESS INDUCTION FURNACE. CONSTRUCTIVE DIFFERENCES, OPERATION

    Directory of Open Access Journals (Sweden)

    A. N. Saharevich

    2012-01-01

    Full Text Available The main tendencies of development of induction crucible furnaces are considered. constructive differences of crucible furnaces in comparison with fuel furnaces are given. The area of their application is specified.

  4. Constructal design of a blast furnace iron-making process based on multi-objective optimization

    International Nuclear Information System (INIS)

    Liu, Xiong; Chen, Lingen; Feng, Huijun; Qin, Xiaoyong; Sun, Fengrui

    2016-01-01

    For the fixed total raw material cost and based on constructal theory and finite time thermodynamics, a BFIM (blast furnace iron-making) process is optimized by taking a complex function as optimization objective. The complex function is integrated with HM (hot metal) yield and useful energy of the BF (blast furnace). The optimal cost distribution of raw materials (namely “generalized optimal construct”) is obtained. The effects of some parameters, such as oxygen enrichment, blast temperature and pulverized coal dosage, on the optimization results are analyzed. The results show that the HM yield, useful energy and complex function are, respectively, increased by 3.13%, 2.66% and 2.90% after generalized constructal optimization. The utilization efficiencies of the BFG (blast furnace gas) and slag are 41.3% and 57.1%, respectively, which means that the utilization potentials of the BFG and slag can be further exploited. Increasing pulverized coal dosage and decreasing the agglomerate ratio can increase the complex function. The performance the BFIM process can be improved by adjusting the oxygen enrichment, blast temperature, blast dosage, pressure ratio of the Brayton cycle's air compressor and relative pressure drop of the air compressor inlet to their optimal values, respectively, which are new findings of this paper. - Highlights: • Constructal optimization of a blast furnace iron-making process is performed. • Finite time thermodynamic model of open Brayton cycle is adopted. • Weighting function is taken as optimization objective. • Optimal cost distribution of the raw materials is obtained.

  5. Innovation based on tradition : Blast furnace slag cement for durable concrete structures in Norway?

    NARCIS (Netherlands)

    Polder, R.B.; Nijland, T.; De Rooij, M.; Larsen, C.K.; Pedersen, B.

    2014-01-01

    Blast furnace slag cement (BFSC) has been used to build reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. The experience is good and structures with long service lives can be obtained, as has been shown by several field studies. This is caused by

  6. Development of engineered cementitious composites with limestone powder and blast furnace slag

    NARCIS (Netherlands)

    Zhou, J.; Qian, S.; Sierra Beltran, M.G.; Ye, G.; Van Breugel, K.; Li, V.C.

    2009-01-01

    Nowadays limestone powder and blast furnace slag (BFS) are widely used in concrete as blended materials in cement. The replacement of Portland cement by limestone powder and BFS can lower the cost and enhance the greenness of concrete, since the production of these two materials needs less energy

  7. Effect of nut coke on the performance of the ironmaking blast furnace

    NARCIS (Netherlands)

    Song, Q.

    2013-01-01

    The blast furnace consumes a large amount of high quality metallurgy coke (size 35-80 mm) in addition to ore in the form of pellets and sinter. This coke is the coarse fraction, derived from the coke plant. The fine fraction (8 -35 mm), arise after sieving, named nut coke, can’t be directly used in

  8. The effect of blast furnace slag on the self-compactability of pumice ...

    Indian Academy of Sciences (India)

    Abstract. This paper presents the results of an experimental study of the effects of blast furnace slag, different water/(cement+mineral additive) ratios and pumice aggregates on some physical and mechanical properties of self-compacting lightweight aggregate concrete. In this study, pumice was used as lightweight ...

  9. Modeling of a self-healing process in blast furnace slag cement exposed to accelerated carbonation

    NARCIS (Netherlands)

    Zemskov, S.V.; Ahmad, B.; Copuroglu, O.; Vermolen, F.J.

    2013-01-01

    In the current research, a mathematical model for the post-damage improvement of the carbonated blast furnace slag cement (BFSC) exposed to accelerated carbonation is constructed. The study is embedded within the framework of investigating the effect of using lightweight expanded clay aggregate,

  10. Chloride-binding Effect of Blast Furnace Slag in Cement Pastes ...

    African Journals Online (AJOL)

    Unlike previous investigations, this study attempted to make a clear distinction between the contributions of the two components in a blended cement consisting of ordinary Portland cement (OPC) and ground blast furnace slag (BFS). These contributions of each component have been quantified. Relationships between the ...

  11. Improvement in blast furnace reaction efficiency through the use of highly reactive calcium rich coke

    Energy Technology Data Exchange (ETDEWEB)

    Nomura, S.; Ayukawa, H.; Kitaguchi, H.; Tahara, T.; Matsuzaki, S.; Naito, M.; Koizumi, S.; Ogata, Y.; Nakayama, T.; Abe, T. [Nippon Steel Corp. Ltd., Chiba (Japan)

    2005-07-01

    A method to produce coke in 'lump' form with high strength and reactivity through the addition of a catalyst was investigated in order to improve blast furnace reaction efficiency. The addition of Ca compounds to coal before carbonization was found to considerably increase the reactivity of the coke at a low temperature range in the thermal reserve zone of a blast furnace. Furthermore it was proved that strong, highly reactive 'lump' form coke could be produced by adding a Ca-rich non-caking coal and adjusting the coal blend composition. Based on this fundamental study, the Ca-rich coke was successfully produced in coke ovens on a commercial scale, both at Kimitsu and Muroran works. The use of the Ca-rich coke in the Muroran No. 2 blast furnace was found to cause a decrease in the reducing agent rate by 10kg/t-p. This technology, producing coke of high reactivity and strength through catalyst addition, is promising as a means of improving the reaction efficiency of a blast furnace.

  12. Improvement in blast furnace reaction efficiency through the use of highly reactive calcium rich coke

    Energy Technology Data Exchange (ETDEWEB)

    Nomura, S.; Ayukawa, H.; Kitaguchi, H.; Tahara, T.; Matsuzaki, S.; Naito, M.; Koizumi, S.; Ogata, Y.; Nakayama, T.; Abe, T. [Nippon Steel Corporation Ltd, Futtsu (Japan). Environmental & Processing Technology Centre

    2006-03-15

    A method to produce coke in 'lump' form with high strength and reactivity through the addition of a catalyst was investigated in order to improve blast furnace reaction efficiency. The addition of Ca compounds to coal before carbonization was found to considerably increase the reactivity of the coke at a low temperature range equivalent to the thermal reserve zone temperature of a blast furnace. Furthermore it was proved that strong, highly reactive 'lump' form coke could be produced by adding a Ca-rich non-caking coal and adjusting the coal blend composition. Based on this fundamental study, the Ca-rich coke was successfully produced in coke ovens on a commercial scale, both at Kimitsu and Muroran works. The use of the Ca-rich coke in the Muroran No. 2 blast furnace was found to cause a decrease in the reducing agent rate by 10 kg/t-p. This technology, producing coke of high reactivity and strength through catalyst addition, is promising as a means of improving the reaction efficiency of a blast furnace.

  13. Granulated blast furnace slag – A boon for foundry industry | Murthy ...

    African Journals Online (AJOL)

    In the present investigation efforts have been put together to employ Granulated Blast furnace (GBF) slag as mould material for replacement of existing silica sand either full or partial in foundry industry. Nishiyama procedure was assumed for appraising the same. The process factors reflected on for this were the % of ...

  14. The Iron Blast Furnace: A Study in Chemical Thermodynamics.

    Science.gov (United States)

    Treptow, Richard S.; Jean, Luckner

    1998-01-01

    Discusses the furnace from a chemical thermodynamics perspective. Examines the enthalpy, entropy, and free energy change for each reaction of importance. These properties are interpreted on the molecular level then used to deduce the conditions necessary for each reaction to occur in its intended direction. Chemical kinetics is also discussed.…

  15. Hot metal temperature prediction in blast furnace using advanced model based on fuzzy logic tools

    Energy Technology Data Exchange (ETDEWEB)

    Martin, R.D.; Obeso, F.; Mochon, J.; Barea, R.; Jimenez, J.

    2007-05-15

    The present work presents a model based on fuzzy logic tools to predict and simulate the hot metal temperature in a blast furnace (BF). As input variables this model uses the control variables of a current BF such as moisture, pulverised coal injection, oxygen addition, mineral/coke ratio and blast volume, and it yields as a result of the hot metal temperature. The variables employed to develop the model have been obtained from data supplied by current sensors of a Spanish BF In the model training stage the adaptive neurofuzzy inference system and the subtractive clustering algorithms have been used.

  16. A theoretical study using the multiphase numerical simulation technique for effective use of H2 as blast furnaces fuel

    OpenAIRE

    Jose Adilson de Castro; Cyro Takano; Jun-ichiro Yagi

    2017-01-01

    We present a numerical simulation procedure for analyzing hydrogen, oxygen and carbon dioxide gases injections mixed with pulverized coals within the tuyeres of blast furnaces. Effective use of H2 rich gas is highly attractive into the steelmaking blast furnace, considering the possibility of increasing the productivity and decreasing the specific emissions of carbon dioxide becoming the process less intensive in carbon utilization. However, the mixed gas and coal injection is a complex techn...

  17. Ground granulated blast furnace slag efficiency coefficient (k value) in concrete. Applications and limits

    International Nuclear Information System (INIS)

    Sanjuan, M. A.; Pineiro, A.; Rodriguez, O.

    2011-01-01

    Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the discussions in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of the k-values found in the literature are discussed in this paper. The final conclusion may be summarised suggesting a logical proposal of addressing to each country the choice of the k-value in function of the concrete application, environment and placing conditions selected according to their own experience. (Author) 15 refs.

  18. Ground granulated blast furnace slag efficiency coefficient (k value) in concrete. Applications and limits

    Energy Technology Data Exchange (ETDEWEB)

    Sanjuan, M. A.; Pineiro, A.; Rodriguez, O.

    2011-07-01

    Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the discussions in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of the k-values found in the literature are discussed in this paper. The final conclusion may be summarised suggesting a logical proposal of addressing to each country the choice of the k-value in function of the concrete application, environment and placing conditions selected according to their own experience. (Author) 15 refs.

  19. Characteristics and propierties of oil-well cements additioned with blast furnace slag

    OpenAIRE

    Sánchez, R.; Palacios, M.; Puertas, F.

    2011-01-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% of the cement by weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activating solution partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. D...

  20. Potential modification of hydration of alkali activated mixtures from granulated blast furnace slag and fly ash

    Czech Academy of Sciences Publication Activity Database

    Tomková, V.; Ovčačík, F.; Vlček, J.; Ovčačíková, H.; Topinková, M.; Vavro, M.; Martinec, Petr

    2012-01-01

    Roč. 56, č. 2 (2012), s. 168-176 ISSN 0862-5468 R&D Projects: GA ČR GA106/09/0588 Institutional support: RVO:68145535 Keywords : alkali-activated materials * blast furnace slag * mechanical activation * fly ash Subject RIV: DD - Geochemistry Impact factor: 0.418, year: 2012 http://www.ceramics-silikaty.cz/2012/pdf/2012_02_168.pdf

  1. Modelling of Coke Layer Collapse during Ore Charging in Ironmaking Blast Furnace by DEM

    Science.gov (United States)

    Narita, Yoichi; Mio, Hiroshi; Orimoto, Takashi; Nomura, Seiji

    2017-06-01

    A technical issue in an ironmaking blast furnace operation is to realize the optimum layer thickness and the radial distribution of burden (ore and coke) to enhance its efficiency and productivity. When ore particles are charged onto the already-embedded coke layer, the coke layer-collapse phenomenon occurs. The coke layer-collapse phenomenon has a significant effect on the distribution of ore and coke layer thickness in the radial direction. In this paper, the mechanical properties of coke packed bed under ore charging were investigated by the impact-loading test and the large-scale direct shear test. Experimental results show that the coke particle is broken by the impact force of ore charging, and the particle breakage leads to weaken of coke-layer strength. The expression of contact force for coke in Discrete Element Method (DEM) was modified based on the measured data, and it followed by the 1/3-scaled experiment on coke's collapse phenomena. Comparing a simulation by modified model to the 1/3-scaled experiment, they agreed well in the burden distribution.

  2. Modelling of Coke Layer Collapse during Ore Charging in Ironmaking Blast Furnace by DEM

    Directory of Open Access Journals (Sweden)

    Narita Yoichi

    2017-01-01

    Full Text Available A technical issue in an ironmaking blast furnace operation is to realize the optimum layer thickness and the radial distribution of burden (ore and coke to enhance its efficiency and productivity. When ore particles are charged onto the already-embedded coke layer, the coke layer-collapse phenomenon occurs. The coke layer-collapse phenomenon has a significant effect on the distribution of ore and coke layer thickness in the radial direction. In this paper, the mechanical properties of coke packed bed under ore charging were investigated by the impact-loading test and the large-scale direct shear test. Experimental results show that the coke particle is broken by the impact force of ore charging, and the particle breakage leads to weaken of coke-layer strength. The expression of contact force for coke in Discrete Element Method (DEM was modified based on the measured data, and it followed by the 1/3-scaled experiment on coke’s collapse phenomena. Comparing a simulation by modified model to the 1/3-scaled experiment, they agreed well in the burden distribution.

  3. Preparation of glass-forming materials from granulated blast furnace slag

    Science.gov (United States)

    Alonso, M.; Sáinz, E.; Lopez, F. A.

    1996-10-01

    Glass precursor materials, to be used for the vitrification of hazardous wastes, have been prepared from blast furnace slag powder through a sol-gel route. The slag is initially reacted with a mixture of alcohol (ethanol or methanol) and mineral acid (HNO3 or H2SO4) to give a sol principally consisting of Si, Ca, Al, and Mg alkoxides. Gelation is carried out with variable amounts of either ammonia or water. The gelation rate can be made as fast as desired by adding excess hydrolizing agent or else by distilling the excess alcohol out of the alkoxide solution. The resulting gel is first dried at low temperature and ground. The powder thus obtained is then heat treated at several temperatures. The intermediate and final materials are characterized by thermal analysis, infrared (IR) spectroscopy, X-ray diffraction, scanning electron microscopy (SEM), and chemical analysis. From the results, the operating conditions yielding a variety of glass precursors differing in their composition are established. The method, in comparison with direct vitrification of slag, presents a number of advantages: (1) the glass precursor obtained devitrifies at higher temperatures; (2) it enables the adjustment, to a certain extent, of the chemical composition of the glass precursor; and (3) it permits recovering marketable materials at different stages of the process.

  4. Oxygen blast furnace and combined cycle (OBF-CC) - an efficient iron-making and power generation process

    International Nuclear Information System (INIS)

    Jianwei, Y.; Guolong, S.; Cunjiang, K.; Tianjun, Y.

    2003-01-01

    A new iron and power generating process, oxygen blast furnace and combined cycle (OBF-CC), is presented. In order to support the opinion, the features of the oxygen blast furnace and integrated coal gasification and combined cycle (IGCC) are summarized. The relation between the blasting parameters and the output gas quantity, as well as caloric value is calculated based on mass and energy balance. Analysis and calculation indicate that the OBF-CC will be an efficient iron-making and power generation process with higher energy efficiency and less pollution

  5. A theoretical study using the multiphase numerical simulation technique for effective use of H2 as blast furnaces fuel

    Directory of Open Access Journals (Sweden)

    Jose Adilson de Castro

    2017-07-01

    Full Text Available We present a numerical simulation procedure for analyzing hydrogen, oxygen and carbon dioxide gases injections mixed with pulverized coals within the tuyeres of blast furnaces. Effective use of H2 rich gas is highly attractive into the steelmaking blast furnace, considering the possibility of increasing the productivity and decreasing the specific emissions of carbon dioxide becoming the process less intensive in carbon utilization. However, the mixed gas and coal injection is a complex technology since significant changes on the inner temperature and gas flow patterns are expected, beyond to their effects on the chemical reactions and heat exchanges. Focusing on the evaluation of inner furnace status under such complex operation a comprehensive mathematical model has been developed using the multi interaction multiple phase theory. The BF, considered as a multiphase reactor, treats the lump solids (sinter, small coke, pellets, granular coke and iron ores, gas, liquids metal and slag and pulverized coal phases. The governing conservation equations are formulated for momentum, mass, chemical species and energy and simultaneously discretized using the numerical method of finite volumes. We verified the model with a reference operational condition using pulverized coal of 215 kg per ton of hot metal (kg thm−1. Thus, combined injections of varying concentrations of gaseous fuels with H2, O2 and CO2 are simulated with 220 kg thm−1 and 250 kg thm−1 coals injection. Theoretical analysis showed that stable operations conditions could be achieved with productivity increase of 60%. Finally, we demonstrated that the net carbon utilization per ton of hot metal decreased 12%.

  6. An intervention for noise control of blast furnace in steel industry.

    Science.gov (United States)

    Golmohammadi, Rostam; Giahi, Omid; Aliabadi, Mohsen; Darvishi, Ebrahim

    2014-01-01

    Noise pollution is currently a major health risk factor for workers in industries. The aim of this study was to investigate noise pollution and implement a control intervention plan for blast furnace in a steel industry. The measurement of sound pressure level (SPL) along with frequency analysis was done with the sound-level-meter Cell-450. Personal noise exposure was performed using dosimeter TES-1345 calibrated with CEL-282. Before planning noise controls, acoustic insulation properties of the furnace control unit and workers' rest room were assessed. Control room and workers' rest room were redesigned in order to improve acoustical condition. The SPL before intervention around the Blast Furnace was 90.3 dB (L) and its dominant frequency was 4000 Hz. Besides, noise transmission loss of the control and rest rooms were 10.3 dB and 4.2 dB, respectively. After intervention, noise reduction rates in the control and rest rooms were 27.4 dB and 27.7 dB, respectively. The workers' noise dose before and after the intervention was 240% and less than 100%, respectively. Improvement the workroom acoustic conditions through noise insulation can be considered effective method for preventing workers exposure to harmful noise.

  7. Static Holdup of Liquid Slag in Simulated Packed Coke Bed Under Oxygen Blast Furnace Ironmaking Conditions

    Science.gov (United States)

    Wang, Guang; Liu, Yingli; Zhou, Zhenfeng; Wang, Jingsong; Xue, Qingguo

    2018-01-01

    The liquid-phase flow behavior of slag in the lower zone of a blast furnace affects the furnace permeability, performance, and productivity. The effects of pulverized coal injection (PCI) on the behavior of simulated primary slag flow were investigated by quantifying the effect of key variables including Al/Si ratio [Al2O3 (wt.%) to SiO2 (wt.%)] and the amount of unburnt pulverized coal (UPC) at 1500°C. Viscosity analysis demonstrated that the slag fluidity decreased as the Al/Si ratio was increased (from 0.35 to 0.50), resulting in gradual increase of the static holdup. Increasing the amount of UPC resulted in a significant increase of the static holdup. Flooding analysis was applied to determine the maximum static holdup, which was found to be 11.5%. It was inferred that the burnout rates of pulverized coal should exceed 78.6% and 83.9% in traditional and oxygen blast furnaces, respectively.

  8. Computational Fluid Dynamics (CFD) Modeling for High Rate Pulverized Coal Injection (PCI) to Blast Furnaces

    International Nuclear Information System (INIS)

    Zhou, Chenn

    2008-01-01

    Pulverized coal injection (PCI) into the blast furnace (BF) has been recognized as an effective way to decrease the coke and total energy consumption along with minimization of environmental impacts. However, increasing the amount of coal injected into the BF is currently limited by the lack of knowledge of some issues related to the process. It is therefore important to understand the complex physical and chemical phenomena in the PCI process. Due to the difficulty in attaining trus BF measurements, Computational fluid dynamics (CFD) modeling has been identified as a useful technology to provide such knowledge. CFD simulation is powerful for providing detailed information on flow properties and performing parametric studies for process design and optimization. In this project, comprehensive 3-D CFD models have been developed to simulate the PCI process under actual furnace conditions. These models provide raceway size and flow property distributions. The results have provided guidance for optimizing the PCI process

  9. Computational Fluid Dynamics (CFD) Modeling for High Rate Pulverized Coal Injection (PCI) into the Blast Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Chenn Zhou

    2008-10-15

    Pulverized coal injection (PCI) into the blast furnace (BF) has been recognized as an effective way to decrease the coke and total energy consumption along with minimization of environmental impacts. However, increasing the amount of coal injected into the BF is currently limited by the lack of knowledge of some issues related to the process. It is therefore important to understand the complex physical and chemical phenomena in the PCI process. Due to the difficulty in attaining trus BF measurements, Computational fluid dynamics (CFD) modeling has been identified as a useful technology to provide such knowledge. CFD simulation is powerful for providing detailed information on flow properties and performing parametric studies for process design and optimization. In this project, comprehensive 3-D CFD models have been developed to simulate the PCI process under actual furnace conditions. These models provide raceway size and flow property distributions. The results have provided guidance for optimizing the PCI process.

  10. Soot formation in a blast furnace - Prediction via a parametric study, using detailed kinetic modeling

    Energy Technology Data Exchange (ETDEWEB)

    Nordstroem, T.; Kilpinen, P.; Hupa, M. [Aabo Akademi, Turku (Finland). Combustion Chemistry Group

    1996-12-31

    The objective of this work has been to investigate the soot formation in a blast furnace fired with heavy fuel oil, using detailed kinetic modelling. This work has been concentrated on parameter studies that could explain under which conditions soot is formed and how that formation could be avoided. The parameters investigated were temperature, pressure, stoichiometric ratio, pyrolysis gas composition and reactor model. The calculations were based on a reaction mechanism that consists of 100 species and 446 reactions including polyaromatic hydrocarbons (PAM) up to 7 aromatic rings SULA 2 Research Programme; 4 refs.

  11. Leaching of Metal Ions from Blast Furnace Slag by Using Aqua Regia for CO2 Mineralization

    OpenAIRE

    Jun-Hwan Bang; Seung-Woo Lee; Chiwan Jeon; Sangwon Park; Kyungsun Song; Whan Joo Jo; Soochun Chae

    2016-01-01

    Blast furnace slag (BFS) was selected as the source of Ca for CO2 mineralization purposes to store CO2 as CaCO3. BFS was dissolved using aqua regia (AR) for leaching metal ions for CO2 mineralization and rejecting metal ions that were not useful to obtain pure CaCO3 (as confirmed by XRD analysis). The AR concentration, as well as the weight of BFS in an AR solution, was varied. Increasing the AR concentration resulted in increased metal ion leaching efficiencies. An optimum concentration of 2...

  12. Effects of heat treatments of coal on coke destruction under blast furnace conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-09-01

    This paper discusses results of investigations on effects of chemical reactions in a blast furnace on coke disintegration and destruction. The investigations were carried out by the VUKhIN Institute branch in Kuznetsk. Effects of silicates and carbonates of sodium, potassium and zinc on mechanical coke properties were investigated under laboratory conditions. Coke samples were placed in a reactor and were treated by vapors of metal compounds. Coke produced from a coal mixture with conventional moisture content and from preheated coal mixture was used. Coal properties are given in a table. Design of laboratory equipment used for tests is shown in 2 schemes. Heat treatments influenced coke porosity and its structural strength. Proportion of large pores accessible to sodium and potassium in coke from preheated coal was 4.5 times lower than in coke from a conventional mixture. Adsorption of sodium and potassium on coke from preheated charge was lower (from 0.22% to 0.24%) than on coke from a conventional mixture (from 2.5% to 2.9%). Adsorption of alkali metals on coke reduced its structural strength and increased coke oxidation rate by carbon dioxide. Use of heat treatments of coal for coking reduced adsorption of alkali metals on coke in a blast furnace, increased coke structural strength and reduced coke oxidation rate by carbon dioxide. (16 refs.) (In Russian)

  13. A Novel Technique for Making Cold Briquettes for Charging in Blast Furnace

    International Nuclear Information System (INIS)

    Mohanty, M K; Mishra, S; Sarkar, S; Samal, S K; Mishra, B

    2016-01-01

    Different metallurgical wastes are generated during pyro processing of iron ore, which is used for making sponge iron or hot metal and for producing steel. Apart from these wastes, coke fines are generated during the coke making, and iron ore fines are generated during mining of iron ore. Although iron ore fines are used for making pellet after beneficiation still, it generates a huge quantity of iron ore waste during beneficiation with comparatively lower iron content. In the present study, briquettes are made by a stiff extrusion process from metallurgical waste like iron ore fines and coke fines with the addition of Portland cement as a binder and clay as a rheology modifier. Physical properties of the briquettes are evaluated, and reducibility of the briquettes is studied in comparison to lumpy iron ore. Phase analysis and microstructural analysis of the briquettes and lumpy iron ore are carried out after firing at different temperatures in the simulated blast furnace condition. Physical and mineralogical properties are correlated with the reducibility of the briquettes and lumpy iron ore. Briquettes made by a stiff extrusion process show a better mechanical strength fired at a different temperature to take the load of burden and better reducibility than lumpy iron ore. The briquettes after self-curing are charged to a 23 mt3 blast furnace which shows encouraging results. (paper)

  14. A new concept of auxiliary fuel injection through tuyeres in blast furnaces developed by numerical simulations

    Directory of Open Access Journals (Sweden)

    Bruno Orlando de Almeida Santos

    2014-04-01

    Full Text Available The Injection of powdered materials in blast furnaces is a great option for reducing costs, increasing productivity and satisfy the environmental norms. Thus, this paper presents a study on the use of a flame stabilization system with rotation, designed to promote greater coal injection in the combustion zone, reducing losses and increasing the efficiency of the equipment. A physical model was used to evaluate scattering of pulverized fuel and is compared with numerical results in the same scale. In the second step, a combustion model was added to the numerical simulation, using dimensions of a real blast furnace. Fields like temperature, velocity and behavior of chemical reactions were analyzed. The results showed that double lances promote better particle injection when compared with simple lance for reduced material injection. The new injection system proposed, with swirl numbers of 0.12 and 0.24, promoted a better injection of both reduced material and temperature in the raceway zone. The swirl 0.24 showed superior performance when compared to other injection systems.

  15. Multi-parameter measurements in a blast furnace using interactions of neutrons and γ-rays

    International Nuclear Information System (INIS)

    Shirakawa, Yoshiyuki; Horikoshi, Kiyomi

    1998-01-01

    This paper describes the possibility of multi-parameter measurements to meet the requirements for more precise and stable control of a blast furnace. A basic concept of such measurements is to make use of multi-radiations of neutrons and γ-rays, and to obtain multi-types of information on conditions of materials (iron ore and coke) inside the blast furnace. A prototype gauge was assembled and examined which consisted of a radiation source of 252 Cf, a neutron moderator, a lead shield, a bismuth germanate detector, a stainless casing and a control unit. Laboratory experiments showed that the gauge could measure the quantities to be essential to estimate material conditions. In practice, it clearly distinguished between iron ore and coke layers, and at the same time measured bulk density of iron contained in iron ore by counting thermal neutron capture γ-rays from iron. It also gave the information on material bulk density by detecting Compton scattered γ-rays from material, i.e. iron ore and coke. Finally, reducibility of iron ore was calculated by using both bulk densities. Relative accuracy of measurements was reasonable in practical use. The possibility of realization of the gauge has been proved and the on-line trial will be expected in the near future. (author)

  16. Calcium Extraction from Blast-Furnace-Slag-Based Mortars in Sulphate Bacterial Medium

    Directory of Open Access Journals (Sweden)

    Adriana Estokova

    2018-01-01

    Full Text Available Wastewater structures, such as treatment plants or sewers can be easily affected by bio-corrosion influenced by microorganisms living in waste water. The activity of these microbes results in deterioration and can cause the reduction in structural performance of such structures. In order to improve the durability of mortar and concrete, different admixtures are being used and the best impact is observed in cement based materials combined with blast furnace slag. In this study, mortar samples with blast furnace slag were exposed to bacterial sulphate attack for 90 and 180 days. The leaching of calcium ions from the cement matrix and equivalent damaged depths of studied mortar samples were evaluated. The results showed more significant leaching of samples placed in bacterial environment, compared to the samples placed in non-bacterial environment. Similarly, the equivalent damaged depths of mortars were much higher for the bacteria-influenced samples. The slag-based cement mortars did not clearly show improved resistance in bacterial medium in terms of calcium leaching.

  17. Sulphate removal over barium-modified blast-furnace-slag geopolymer.

    Science.gov (United States)

    Runtti, Hanna; Luukkonen, Tero; Niskanen, Mikko; Tuomikoski, Sari; Kangas, Teija; Tynjälä, Pekka; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-11-05

    Blast-furnace slag and metakaolin were geopolymerised, modified with barium or treated with a combination of these methods in order to obtain an efficient SO4(2-) sorbent for mine water treatment. Of prepared materials, barium-modified blast-furnace slag geopolymer (Ba-BFS-GP) exhibited the highest SO4(2-) maximum sorption capacity (up to 119mgg(-1)) and it compared also favourably to materials reported in the literature. Therefore, Ba-BFS-GP was selected for further studies and the factors affecting to the sorption efficiency were assessed. Several isotherms were applied to describe the experimental results of Ba-BFS-GP and the Sips model showed the best fit. Kinetic studies showed that the sorption process follows the pseudo-second-order kinetics. In the dynamic removal experiments with columns, total SO4(2-) removal was observed initially when treating mine effluent. The novel modification method of geopolymer material proved to be technically suitable in achieving extremely low concentrations of SO4(2-) (<2mgL(-1)) in mine effluents. Copyright © 2016 Elsevier B.V. All rights reserved.

  18. A Novel Technique for Making Cold Briquettes for Charging in Blast Furnace

    Science.gov (United States)

    Mohanty, M. K.; Mishra, S.; Mishra, B.; Sarkar, S.; Samal, S. K.

    2016-02-01

    Different metallurgical wastes are generated during pyro processing of iron ore, which is used for making sponge iron or hot metal and for producing steel. Apart from these wastes, coke fines are generated during the coke making, and iron ore fines are generated during mining of iron ore. Although iron ore fines are used for making pellet after beneficiation still, it generates a huge quantity of iron ore waste during beneficiation with comparatively lower iron content. In the present study, briquettes are made by a stiff extrusion process from metallurgical waste like iron ore fines and coke fines with the addition of Portland cement as a binder and clay as a rheology modifier. Physical properties of the briquettes are evaluated, and reducibility of the briquettes is studied in comparison to lumpy iron ore. Phase analysis and microstructural analysis of the briquettes and lumpy iron ore are carried out after firing at different temperatures in the simulated blast furnace condition. Physical and mineralogical properties are correlated with the reducibility of the briquettes and lumpy iron ore. Briquettes made by a stiff extrusion process show a better mechanical strength fired at a different temperature to take the load of burden and better reducibility than lumpy iron ore. The briquettes after self-curing are charged to a 23 mt3 blast furnace which shows encouraging results.

  19. Use of blast-furnace slag in making durable concrete for waste management repositories

    International Nuclear Information System (INIS)

    Feldman, R.F.; Beaudoin, J.J.; Philipose, K.E.

    1991-02-01

    Waste repositories for the belowground disposal of low-level radioactive waste rely greatly on the durability of concrete for their required 500-year service life. A research program is in progress based on laboratory testing of concretes containing either Type 1 cement or cements containing 65 and 75 percent of blast-furnace slag, each at 4 water-cement ratios. It has been established that the degradation of the concrete will depend on the rate of ingress of corrosive agents - chlorides, sulphate ions and CO 2 . The ionic profiles and the kinetics of diffusion of these ions in the concretes have been measured by Secondary Electron Microscope (SEM) and Energy Dispersive X-ray Analysis (EDXA) techniques, and the results plotted according to a mathematical model. Predictions for service life of the concrete have been made from this model. These predictions have been correlated with properties of the concrete obtained from micro-structural, thermochemical and permeability measurements. The improvements in concrete durability due to blast-furnace slag additions are illustrated and discussed

  20. Properties and application of carbon composite brick for blast furnace hearth

    Directory of Open Access Journals (Sweden)

    Jiao K.X.

    2015-01-01

    Full Text Available A type of carbon composite brick was produced via the microporous technique using natural flack graphite, α-Al2O3 and high-quality bauxite chamotte (Al2O3≥87 mass% as raw materials with fine silicon powder as additive. The composition and microstructure of the obtained carbon composite were characterized using chemical analysis, XRD and SEM with EDS. The high temperature properties of thermal conductivity, oxidization and corrosion by molten slag and hot metal of the composite were analyzed. Based on these, the type of carbon composite brick worked in a blast furnace hearth for six years was further sampled at different positions. The protective layer was found and its chemical composition and microscopic morphology were investigated. It is found that the carbon composite brick combines the good properties of both the conventional carbon block and ceramic cup refractory. The protective layer near the hot face consists of two separated sublayers, i.e. the slag layer and the carbon layer. A certain amount of slag phase is contained in the carbon layer, which is caused by the reaction of coke ash with the refractory. No obvious change in the chemical composition of the protective layer along the depth of the sidewall is found. This work provides a useful guidance for the extension of the lifetime of blast furnace hearths.

  1. Exergo-Ecological Assessment Of Auxiliary Fuel Injection Into Blast-Furnace

    Directory of Open Access Journals (Sweden)

    Stanek W.

    2015-06-01

    Full Text Available Metallurgy represents complex technological chain supplied with different kinds of primary resources. Iron metallurgy based on blast-furnace process, dominates in world steel production. Metallurgical coke is the basic fuel in this case. Its production is connected with several environmental disadvantageous impacts. One of them is the extended production chain from primary energy to final energy. The reduction of coke consumption in the process can be achieved e.g. by injection of auxiliary fuels or increasing the thermal parameters in the process. In present injection of pulverised coal dominates while recirculation of top-gas seems to be future technology. However, the latter one requires the CO2 removal that additionally extended the production chain. The evaluation of resources management in complex energy-technological systems required application of advanced method based on thermodynamics. In the paper the system exergo-ecological assessment of pulverised coal injection into blast-furnace and top-gas recirculation has been applied. As a comparative criterion the thermo-ecological cost has been proposed.

  2. Results of tuyere coke sampling with regard to application of appropriate coke strength after reaction (CSR for a blast furnace

    Directory of Open Access Journals (Sweden)

    Shiau J-S.

    2017-01-01

    Full Text Available Raising pulverized coal injection (PCI will decrease coke rate, but increase the residence time of coke and abrasion in the blast furnace (BF. Thus, insufficient coke strength will generate more coke fines in the lower BF and result in lower permeability and production of hot metal (HM. For understanding the behavior of coke at various HM productivities, a tuyere coke sampler was used to collect the coke samples for measuring the coke strength. Firstly, the difference of sampled coke under the conditions of various HM productivities was explored. Secondly, the BF operating conditions and causes of generating more coke fines was correlated by testing the coke reaction rate after reaction. Finally, according to the above analysis results, the relative regression equations had been obtained for sampling coke properties, BF operation conditions and BF permeability. Furthermore, the coke strength after reaction (CSR quantitative target and its online system at various blast conditions were set to provide some reference for coke and HM production.

  3. Feasibility and economic analysis of solid desiccant wheel used for dehumidification and preheating in blast furnace: A case study of steel plant, Nanjing, China

    International Nuclear Information System (INIS)

    Guan, Yipeng; Zhang, Yufeng; Sheng, Ying; Kong, Xiangrui; Du, Song

    2015-01-01

    To overcome the shortcomings of huge energy consumption from conventional dehumidification using lithium bromide adsorption refrigerating (LBARD) system, a novel desiccant wheel dehumidification and preheating (DWDP) system using two-stage desiccant wheel for blast furnace is brought forward. The DWDP system was designed for dehumidification and preheating in blast furnace of steel plant. It takes waste heat in the slag flushing water as desiccant regeneration and preheating energy. To validate the feasibility of the new DWDP system, experimental studies were conducted based on a steel plant in Nanjing, China. The experiment was designed to use DWDP system in humid outdoor climates e.g. summer seasons. The experimental results indicate that the moisture removal capacity of DWDP system can reach 8.7 g/kg which will lead to the improvement of steel production by 0.9% and the coal is saved of about 2100 tons per year. With the DWDP system, the energy consumed by cooling tower of slag flushing water can decrease 7.3%. All of these energy saved equates to 10.3 million CNY annually. A comparison of initial investment and operating cost between DWDP system and LBRAD system was then carried out. The results show that the initial investment and operating cost of DWDP system is 37% and 57% of present LBARD system, and the payback period is shortened 66%. - Highlights: • A novel two-stage desiccant wheel dehumidification system for blast furnace is proposed. • Average moisture removal of 8.7 g/kg is achieved and dehumidification efficiency is 47%. • Outlet humidity ratio is less than 10 g/kg that satisfies the requirement of blast air. • Waste heat in slag flushing water is utilized and 61.4 million kJ is saved annually. • The investment and operating cost is 37% and 57% of former dehumidification system

  4. Application of encapsulated lightweight aggregate impregnated with sodium monofluorophosphate as a self-healing agent in blast furnace slag mortar

    NARCIS (Netherlands)

    Sisomphon, K.; Copuroglu, O.; Fraaij, A.

    2011-01-01

    This paper studies the potential of using expanded clay lightweight aggregate impregnated with sodium monofluorophosphate (Na2FPO3) solution which is eventually encapsulated by a cement paste layer to produce a self-healing system in blast furnace slag cement mortars. It was found that the technique

  5. Analysis of the Rheological Behaviour of Selected Semi-Solid Slag Systems in Blast Furnace Flow Conditions

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-04-01

    Full Text Available The rheological properties of liquid and semi-solid systems of slag and hot metal in a blast furnace are extremely important from the perspective of their dripping in the unit. The rheological nature and the values of the dynamic viscosity coefficient of liquid and semi-solid phases - slag and hot metal - determine the permeability of the zones in which those systems exist. The modelling of dripping processes and e.g. static and dynamic holding/retention of liquid in the bed, requires an accurate description of the rheological behaviour of slag and iron systems. Determining the liquid flow through the lump bed of the blast furnace is based on the assumption that liquids in the unit in the whole range of their occurrence are similar to a Newtonian ideal liquid. This study presents an analysis of the findings of high-temperature rheometric measurements of CaO-SiO2-Al2O3-MgO systems, liquid, semi-solid slags of the blast furnace type doped with TiO2 and solids in the form of TiN. The tests were performed within a temperature range of 1310-1490°C. Also measurement results for glycerol solutions with concentrations of 86% and 100% at the ambient temperature, simulating blast furnace slags with various contents of solids - PC, anthracite - are presented.

  6. The influence of blast furnace slag, fly ash and silica fume on corrosion of reinforced concrete in marine environment

    NARCIS (Netherlands)

    Polder, R.B.

    1996-01-01

    Chloride penetration from sea water may cause corrosion of reinforcement in concrete structures. Adding reactive inorganic materials such as blast furnace slag, fly ash or silica fume to the cement matrix improves the resistance against chloride penetration as compared to Portland cement concrete. A

  7. Research on Reasonable Particle Size of Coal Blends for Blast Furnace Injection: Semi Coke and Bituminous Coal

    Science.gov (United States)

    Wang, Haiyang; Xu, Runsheng; Song, Tengfei; Zhang, Pengcheng

    Semi coke, a byproduct in the chemical industry, is a new fuel for blast furnace injection in China. In this study, semi coke and bitumite were milled into different size, ranged from 0.147mm to under 0.074mm. The content of volatile matter and ash, which affect the combustibility of semi coke, were measured using muffle furnace. The mixture, in which the proportion of coal in different sizes changed, was blend by semi coke and bitumite with different size. Activation energy calculation and the comprehensive combustion characteristic index of all kinds of blends was also discussed. The result obtained by Thermogravimetry -Derivative Thermogravimetry curves indicates that the smaller the size of mixture is, the lower for the characteristic temperature, and the better for its combustibility, Semi coke can be a substitute for anthracite in blast furnace injection.

  8. Stabilisation of erodible soil by fly ash and blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Indraratna, B.; Salim, W. [Civil Engineering Division, University of Wollongong, N.S.W., Wollongong (Australia)

    2000-07-01

    Residual soils are found on large terrains which are often subjected to considerable erosion. This paper presents a detailed laboratory evaluation of the effect of fly ash and blast furnace slag on two different soils: (a) culluvium (sandy loam) from New South Wales, Australia and (b) erodible dispersive clay from northeast Thailand. Geotechnical tests were conducted to determine the compaction characteristics and the compressive and shear strength properties of the blended and natural soil specimens. The effect of the above mentioned industrial wastes on the rate of erosion and on the associated pH levels is also investigated. Fine grained fly ash is found to be useful as a void filler if used in substantial quantities, whereas selfhardening milled slag is more effective in terms of improving the internal friction angle of the treated soil. 18 refs.

  9. Correlation of the Processing Parameters in the Formation of Granulated Ground Blast Furnace Slag Geopolymer

    Science.gov (United States)

    Aziz, I. H.; Abdullah, M. M. A. B.; Yong, H. C.; Ming, L. Y.; Panias, D.; Sakkas, K.

    2017-06-01

    Geopolymers are inorganic materials with huge potential applications including building material, fire resistant materials, and agricultural construction materials. Various parameters influenced the final properties of these geopolymer concretes. This study developed the effects of several factors such as solid-to-liquid ratio, NaOH concentration, and Na2SiO3/NaOH ratio on the compressive strength of granulated ground blast furnace slag (GGBFS) by statistical design of experiment (DOE) approach. Analysis of the experimental results through ANOVA exhibited that the specimen with NaOH concentration of 10M, Na2SiO3/NaOH ratio equals to 2.5, and solid-to-liquid ratio of 3.0 curing at room temperatures for 28 days was potential of highest strength (168.705 MPa) in the considered procedure. Besides, the relationship between compressive strength and influential factors could be suitably by fraction factorial design method.

  10. Solid-fluid characteristics at the blast furnace hearth according to the nodal wear model (NWM)

    International Nuclear Information System (INIS)

    Martin, R.; Barbes, M. A.; Barbes, M. F.; Marinas, E.; Ayala, N.; Mochon, J.; Verdeja, L. F.; Garcia, F.

    2009-01-01

    The coke porosity is one of the most important variables that can affect the pig iron production and the lining corrosion. Up to now, the existing bibliography about lining corrosion always connects a deeper wear to an increase in the fluid flow (pig iron) at the blast furnace hearth. However, there is no evidence of any deterministic model that could link, from the theoretical point of view, the following variables: lining corrosion, porosity of dead coke and flow of pig iron at the hearth. Besides justifying the lining corrosion profiles, the Nodal Wear Model (NWM) can be an effective instrument to interpret the coke porosity and the pig iron speed rates that are generated inside the hearth. (Author) 23 refs

  11. Chemical acceleration of a neutral granulated blast-furnace slag activated by sodium carbonate

    Energy Technology Data Exchange (ETDEWEB)

    Kovtun, Maxim, E-mail: max.kovtun@up.ac.za; Kearsley, Elsabe P., E-mail: elsabe.kearsley@up.ac.za; Shekhovtsova, Julia, E-mail: j.shekhovtsova@gmail.com

    2015-06-15

    This paper presents results of a study on chemical acceleration of a neutral granulated blast-furnace slag activated using sodium carbonate. As strength development of alkali-activated slag cements containing neutral GBFS and sodium carbonate as activator at room temperature is known to be slow, three accelerators were investigated: sodium hydroxide, ordinary Portland cement and a combination of silica fume and slaked lime. In all cements, the main hydration product is C–(A)–S–H, but its structure varies between tobermorite and riversideite depending on the accelerator used. Calcite and gaylussite are present in all systems and they were formed due to either cation exchange reaction between the slag and the activator, or carbonation. With accelerators, compressive strength up to 15 MPa can be achieved within 24 h in comparison to 2.5 MPa after 48 h for a mix without an accelerator.

  12. Characteristics and properties of oil-well cements auditioned with blast furnace slag

    International Nuclear Information System (INIS)

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-01-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 2 9Si and 2 7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  13. Drying shrinkage of mortars with limestone filler and blast-furnace slag

    Directory of Open Access Journals (Sweden)

    Carrasco, M. F.

    2003-12-01

    Full Text Available During the 1990's the use of cements made with port land clinker and two mineral admixtures, called ternary or blended cements, has grown considerably. Nowadays, cements containing several combinations of fly ash and silica fume, blast-furnace slag and silica fume or blast-furnace slag and limestone filler are commonly used. There are numerous works on the influence of blended cements on the fresh state and mechanical properties of mortar and concrete, but the their deformations due to drying shrinkage are not so well described. Analysis of drying shrinkage is relevant because this property influences the possibility of cracking occurrence and, hence, the deterioration of mechanical and durable properties of concrete structures. This paper evaluates the influence on the drying shrinkage of mortars of variable contents of limestone filler and/or blast-furnace slag in Portland cement. Additionally, flexion strength and non evaporable water content were evaluated. Test results show that the inclusion of these mineral admixtures, Joint or separately, increments drying shrinkage of mortars at early ages. Despite this fact, mortars made with limestone filler cement are less susceptible to cracking than mortars made with cements incorporating blast-furnace slag or both admixtures.

    Durante los años 90 el uso de cementos fabricados con clínker Portland y dos adiciones suplementarias (cementos ternarios o compuestos se ha incrementado en forma considerable. En la práctica, es cada vez más común el empleo de estos cementos conteniendo combinaciones de ceniza volante y humo de sílice, escoria y humo de sílice o escoria y filler calcáreo. En la actualidad existen numerosos estudios sobre la influencia de los cementos compuestos en las características en estado fresco y las propiedades mecánicas de morteros y hormigones, pero las deformaciones que estos materiales sufren debido a la retracción por secado no son tan conocidas. El análisis de

  14. Interactions of Various types between Rock and Alkali-Activated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Mec Pavel

    2017-03-01

    Full Text Available Alkali-activated binders (AAB are very intensively studied materials nowadays. Because of possible usage as secondary raw materials, they can be environmentally efficient. Intensive research is focused especially on binder matrix, composition and its structure. For industrial usage, it is necessary to work with some aggregate for the preparation of mortars and concretes. Due to different structures of alkali-activated binders, the interaction with the aggregate will be different in comparison to an ordinary Portland cement binder. This paper deals with the study of interactions between several types of rocks used as aggregate and alkali-activated blast furnace slag. The research was focused especially on mechanical properties of prepared mortars.

  15. Study of the reduction mechanism of ironsands with addition of blast furnace bag dust

    Science.gov (United States)

    Xing, Xiangdong; Chen, Yunfei; Liu, Yiran

    2018-02-01

    To improve the reduction properties of ironsands carbon-containing briquettes, the behavior of ironsand during reduction by the addition of blast furnace bag dust (BFBD) is studied using a high temperature resistance furnace, X-ray diffraction (XRD) analysis and scanning electron microscopy. Additionally, the reduction mechanism is discussed in this study. The results showed that the reduction level and compressive strength of ironsand carbon-containing briquettes could be promoted by increasing the proportion of BFBD. When the addition rate of BFBD was 31.25%, the metallization rate and compressive strength increased from 82.1% and 21.5 N/a to 91.4% and 172.5 N/a, respectively. Metallic iron reduced from BFBD particles favored the carbon gasification reaction, which enhanced the internal CO concentration, and then promoted the FeTiO3 reduction to Fe in ironsand. Meanwhile, a large amount of the liquid phase generated during the reduction process also favored Fe2+ diffusion, spread of iron joined crystals and the growth of crystals, which resulted in the improvement of the compressive strength of the ironsand carbon-containing briquettes.

  16. Loss on Ignition Furnace Acceptance and Operability Test Procedure

    International Nuclear Information System (INIS)

    JOHNSTON, D.C.

    2000-01-01

    The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed Loss on Ignition (LOI) equipment, including a model 1608FL CMTM Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform LOI testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an expected airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet G1 filter will be flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A

  17. Loss on Ignition Furnace Acceptance and Operability Test Procedure

    Energy Technology Data Exchange (ETDEWEB)

    JOHNSON, D.C.

    2000-06-01

    The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed LOI equipment, including a model 1608FL CM{trademark} Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform Loss on Ignition (LOI) testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet Glfilter will he flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A.

  18. Effect of incorporation of fly ash and granulated blast furnace in the electrochemical behavior of concretes of commercial cement

    International Nuclear Information System (INIS)

    Gutierrez-Junco, O. J.; Pineda-Triana, Y.; Vera-Lopez, E.

    2015-01-01

    This paper presents the findings of the research properties evaluation pastes of commercial cement (CPC), mixed with fly ash (FA) and granulated blast furnace slag (GBFS). Initially, the sample of 30 combinations were evaluated in terms of compressive strength to establish the optimal proportions from raw material. After that, four optimized blends were characterized during the setting and hardening process. Electrochemical tests were performed on concrete cylinders samples prepared with cementitious materials and a structural steel rod placed in the center of the specimen. With the objective to evaluate the performance before corrosion, thermodynamic and kinetic aspects were taken into consideration. The findings showed that commercial cements blended with fly ash and blast furnace slag as the ones used in this research presents a decreased behavior in mechanical and corrosion strength regarding to CPC. (Author)

  19. Effect of Na3PO4 on the Hydration Process of Alkali-Activated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Lukáš Kalina

    2016-05-01

    Full Text Available In recent years, the utilization of different non-traditional cements and composites has been increasing. Alkali-activated cementitious materials, especially those based on the alkali activation of blast furnace slag, have considerable potential for utilization in the building industry. However, alkali-slag cements exhibit very rapid setting times, which are too short in some circumstances, and these materials cannot be used for some applications. Therefore, it is necessary to find a suitable retarding admixture. It was shown that the sodium phosphate additive has a strong effect on the heat evolution during alkali activation and effectively retards the hydration reaction of alkali-activated blast furnace slag. The aim of the work is the suggestion of a reaction mechanism of retardation mainly based on Raman and X‑ray photoelectron spectroscopy.

  20. Similarities between pinch analysis and classical blast furnace analysis methods. Possible improvement by synthesis. Paper no. IGEC-1-004

    International Nuclear Information System (INIS)

    Ryman, C.; Grip, C.-E.; Franck, P.-A.; Wikstrom, J.-O.

    2005-01-01

    Pinch analysis originated at UMIST in the 1970's. It has since then been used as a method for energy analysis and optimisation of industrial systems. The blast furnace process for reducing iron oxide to molten iron is a very important process unit in the metallurgical industry. It is a counter-current shaft process with a wide temperature range and gaseous, solid and liquid phases present in different zones. Because of this the blast furnace acts as a system of different sub-processes rather than a single process. The analysis tools developed to describe the process are in some respects similar to the tools of pinch analysis. The exchange between the two fields of knowledge has yet been negligible. In this paper the methods are described and compared. Problems, possibilities and advantages with an exchange and synthesis of knowledge are discussed. (author)

  1. Ternary Blends of High Aluminate Cement, Fly ash and Blast-furnace slag for Sewerage Lining Mortar

    Science.gov (United States)

    Chao, L. C.; Kuo, C. P.

    2018-01-01

    High aluminate cement (HAC), fly ash (FA) and blast-furnace slag (BFS) have been treated sustainable materials for the use of cement products for wastewater infrastructure due to their capabilities of corrosion resistance. The purpose of this study is to optimize a ternary blend of above mentioned materials for a special type of mortar for sewerage lining. By the using of Taguchi method, four control parameters including water/cementitious material ratio, mix water content, fly ash content and blast-furnace slag content were considered in nine trial mix designs in this study. By evaluating target properties including (1) maximization of compressive strength, (2) maximization of electricity resistance and (3) minimization of water absorption rate, the best possible levels for each control parameter were determined and the optimal mix proportions were verified. Through the implementation of the study, a practical and completed idea for designing corrosion resistive mortar comprising HAC, FA and BSF is provided.

  2. Risk management of energy efficiency projects in the industry - sample plant for injecting pulverized coal into the blast furnaces

    OpenAIRE

    Jovanović Filip P.; Berić Ivana M.; Jovanović Petar M.; Jovanović Aca D.

    2016-01-01

    This paper analyses the applicability of well-known risk management methodologies in energy efficiency projects in the industry. The possibilities of application of the selected risk management methodology are demonstrated within the project of the plants for injecting pulverized coal into blast furnaces nos. 1 and 2, implemented by the company US STEEL SERBIA d.o.o. in Smederevo. The aim of the project was to increase energy efficiency through the reductio...

  3. Results of tuyere coke sampling with regard to application of appropriate coke strength after reaction (CSR) for a blast furnace

    OpenAIRE

    Shiau J-S.; Ko Y-C.; Ho C-K.; Hung M-T.

    2017-01-01

    Raising pulverized coal injection (PCI) will decrease coke rate, but increase the residence time of coke and abrasion in the blast furnace (BF). Thus, insufficient coke strength will generate more coke fines in the lower BF and result in lower permeability and production of hot metal (HM). For understanding the behavior of coke at various HM productivities, a tuyere coke sampler was used to collect the coke samples for measuring the coke strength. Firstly, ...

  4. Repulsion forces of superplasticizers on ground granulated blast furnace slag in alkaline media, from AFM measurements to rheological properties

    OpenAIRE

    Palacios, M.; Bowen, P.; Kappl, M.; Butt, H. J.; Stuer, M.; Pecharromán, C.; Aschauer, U.; Puertas, F.

    2012-01-01

    The electrostatic and steric repulsion induced by different superplasticizers on ground granulated blast furnace slag in alkaline media have been studied. The superplasticizers were sulfonated naphthalene, sulfonated melamine, vinyl copolymer, and polycarboxylate- based admixtures. With these superplasticizers the slag suspensions had negative zeta potentials, ranging from -3 to -10 mV. For the first time the adsorbed layer thicknesses for superplasticizers on slag using colloidal probe atomi...

  5. Automated handling for SAF batch furnace and chemistry analysis operations

    International Nuclear Information System (INIS)

    Bowen, W.W.; Sherrell, D.L.; Wiemers, M.J.

    1981-01-01

    The Secure Automated Fabrication Program is developing a remotely operated breeder reactor fuel pin fabrication line. The equipment will be installed in the Fuels and Materials Examination Facility being constructed at Hanford, Washington. Production is scheduled to start in mid-1986. The application of small pneumatically operated industrial robots for loading and unloading product into and out of batch furnaces and for distribution and handling of chemistry samples is described

  6. CONTACT STRENGTH OF MECHANOACTIVATED FINE CONCRETES FROM GRANULATED BLAST-FURNACE SLAGS

    Directory of Open Access Journals (Sweden)

    V. I. Bolshakov

    2014-10-01

    Full Text Available Purpose. Strengthening of fine concrete contact zone by mechanical processing of all components of the concrete mix in a mixer-activator and aggregate application with rough surface. Methodology. Rotary activator PC-06, developed by Scientific and Research Institute of Construction Technology, was used as a mixer-activator to achieve this purpose. Granulated blast furnace slag, having a more developed rough surface than sand, was used as fine aggregate. This apparatus provides intensive homogeneous mixing of concrete mix components, processing of raw materials (purification of their particles from contaminants, and mechanical destruction of granulated blast furnace slag surface layers and other components of the mix. Findings. During the preparation work, experimental research of new formations composition of fine concretes, using differential thermal and x-ray phase analysis methods, and physical-mechanical properties of fine concretes in accordance with the applicable standards of Ukraine, were carried out. It is established that the phase composition of new formations of fine concretes made from activated and non-activated mixes, is not changed. Their main difference is the size of generated effects and temperature intervals of occurrence of these peaks. Thus, in fine concretes made on the basis of the activated mixes, magnitude of effects is less, indicating a higher hydration degree of its components. Besides, TG curves of concrete specimens show that weight loss of gel calcium hydrosilicate of concrete from a mechanically activated mix is 0.5...0.7 % more than of concrete from a non-activated mix, which indicates a larger number of these formations in concrete from activated mixes. In general, concretes of different composition, made from a mix, processed in the mixer-activator, have higher mechanical strength. Originality. Ideas about the influence of mechanical activation of components of fine concrete mixes with forming humidity in a

  7. Effect of air-cooled slag and granulated blast furnace slag addition as substitutor on fly ash based geopolymer

    Science.gov (United States)

    Harmaji, Andrie; Imran, Aishah Mahyarni; Sunendar, Bambang; Lazuardi, Muhammad Sofyan; Khairunnasari, Ikhsan; Sobandi, Ahmad

    2017-09-01

    Air Cooled Slag and Granulated Blast Furnace Slag is a waste material from steelmaking process that not utilized, even though it rich in silica and CaO that can increase mechanical properties of building materials. Therefore, this material is potential as substitutor for geopolymer. Geopolymer is an alkali activated material consists of aluminosilicate precursor activated by NaOH and waterglass as activator. One of the common aluminosilicate binder used is fly ash. Geopolymer was made by mixing fly ash and air cooled slag or granulated blast furnace slag in certain ratio with alkali activator solution. The aim for this study is to obtain the best ratio of slag to fly ash binder that produces the highest compressive strength. The best compressive strength was 29.80 MPa achieved in fly ash:air cooled slag 40:60 ratio and 31.33 MPa achieved in fly ash:granulated blast furnace slag 40:60 ratio. X-Ray Diffraction test showed the appearance of anorthite (Ca, Na (Al, Si)4 O8). FTIR characterization showed the appearance of siloxo and sialate bonding which commonly found in geopolymerization.

  8. Coke, char and organic waste behaviour in the blast furnace with high injection rate

    Directory of Open Access Journals (Sweden)

    Gudenau, H. W.

    2003-10-01

    Full Text Available Blast furnace operation with low coke rate, high amount of auxiliary hydrocarbons and use of nut coke causes a change in coke quality requirements. In particular, not burned in the raceway residues of injected substances (char and ash can influence the coke behaviour. Therefore combustion efficiency of various organic wastes with and without pulverized coal injection (PCI and coal char has been investigated under the raceway simulation conditions. Mixing of various substances improves their combustion efficiency. Study on coke gasification by carbon dioxide in the presence of char showed that with the increase of char concentration, coke strength reduction becomes smaller. The reactivity of char with CO2 is higher than that of coke. Therefore char is consumed preferentially. In presence of injected char, total pore volume in coke and its wear resistance were increased. Coke reactivity and microstructure in the presence of various kinds of ash has been studied. Many ash spheres were observed on the surface of coke matrix and its size was dependent on ash properties.

    La operación del horno alto con una tasa baja de coque, una cantidad elevada de hidrocarburos auxiliares y el empleo de coque calibrado, origina un cambio en las necesidades de calidad del coque. En particular, pueden influir en el comportamiento del coque los residuos inquemados en el raceway (cavidad enfrente a las toberas del horno de las sustancias que se inyectan (char y cenizas. El char es el residuo de carbón que se origina después que el carbón libera sus sustancias volátiles. Por tanto, se ha investigado la eficiencia de la combustión de varios residuos orgánicos con y sin inyección de carbón pulverizado (ICP y char, bajo las condiciones de simulación del raceway. La mezcla de varias sustancias mejora la eficiencia a la combustión. El estudio de la gasificación del coque por el dióxido de carbono en la

  9. Thermostrengthening modes in getting heat-strengthened pellets in weak oxidizing atmosphere with residual carbon for blast furnace melting

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    Євген Валерійович Чупринов

    2016-11-01

    Full Text Available In the course of the laboratory tests, that are close to industrial modes of bowl pelletizers and roasting bowl operations, thermostrengthening modes of raw pellets have been worked out and selected, the main technological feature of the pellets being the presence of rolled up solid fuel. The results, obtained in the tests, showed that the selected modes make it possible to get heat-strengthened pellets with the maximum amount of residual carbon in the final product. The results, demonstrating the effect of the heating rate on the process parameters, in particular, on the content of residual carbon in the obtained heat-strengthened pellets are important. It has been shown that increasing the heating rate of raw pellets from 100 to 500°C/min, and cooling rate of the heat-strengthened pellets from 100 to 600°C/min with decreasing oxygen content in the heat-carrying agent for gas burning in the burners and cooling gas from 21% to 10,3-5,1% make it possible to increase the content of residual carbon in the heat-strengthened pellets from 0,8-1,9% to 3,5-3,7%. The obtained heat-strengthened pellets with the residual carbon not only satisfy all the requirements of the blast furnace melting, but also possess better metallurgical characteristics than oxidized heat-strengthened pellets

  10. Characterization of dust from blast furnace cast house de-dusting.

    Science.gov (United States)

    Lanzerstorfer, Christof

    2017-10-01

    During casting of liquid iron and slag, a considerable amount of dust is emitted into the cast house of a blast furnace (BF). Usually, this dust is extracted via exhaust hoods and subsequently separated from the ventilation air. In most BFs the cast house dust is recycled. In this study a sample of cast house dust was split by air classification into five size fractions, which were then analysed. Micrographs showed that the dominating particle type in all size fractions is that of single spherical-shaped particles. However, some irregular-shaped particles were also found and in the finest size fraction also some agglomerates were present. Almost spherical particles consisted of Fe and O, while highly irregular-shaped particles consisted of C. The most abundant element was Fe, followed by Ca and C. These elements were distributed relatively uniformly in the size fractions. As, Cd, Cu, K, Pb, S, Sb and Zn were enriched significantly in the fine size fractions. Thus, air classification would be an effective method for improved recycling. By separating a small fraction of fines (about 10-20%), a reduction of the mass of Zn in the coarse dust recycled in the range of 40-55% would be possible.

  11. Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

    International Nuclear Information System (INIS)

    Gardner, Laura J.; Bernal, Susan A.; Walling, Samuel A.; Corkhill, Claire L.; Provis, John L.; Hyatt, Neil C.

    2015-01-01

    Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on 25 Mg, 27 Al, 29 Si, 31 P and 39 K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC

  12. The Mechanical Properties of Foamed Concrete containing Un-processed Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Awang H.

    2014-01-01

    Full Text Available For many years, supplementary cementation materials have been utilized as cement or filler replacements to heighten the properties of concrete. The objective of this paper is to demonstrate the effects of un-processed blast furnace slag (RS on the compressive, splitting tensile and flexural strengths of foam concrete over periods of 7, 14 and 28 days. The introduction of slag to the cement begins at 30% and rises to 70% of the total content. Six mixes, which include the control mix with a similar mix ratio (1:2:0.45 and a dry density of 1300 kg/m3 is generated. Taking into consideration, from the total weight of the cementation material, 1% of super- plasticizer (PS-1 is added to the mixes with slag content. Test results revealed that the most favourable (optimum replacement level of un-processed slag in foam concrete is 30%. This represents a commercial advantage as the cement requirement is reduced from 414 Kg/m3 to 290 Kg/m3. On the 28th day, the optimum mix showed higher values than the control mix by 32% for compressive strength, 46.5% for splitting tensile strength and 61% for flexural strength.

  13. Characteristics of Portland blast-furnace slag cement containing cement kiln dust and active silica

    Directory of Open Access Journals (Sweden)

    A. Abdel Rahman

    2016-09-01

    Full Text Available This investigation dealt with the effect of active silica, silica fume (SF or rice husk ash (RHA, on the mechanical and physico-chemical characteristics of the hardened blended cement pastes made of Portland blast-furnace slag cement (PSC containing cement kiln dust (CKD cured under normal conditions. Two blends made of PSC and CKD, improved by SF and two blends made of PSC and CKD improved by RHA were investigated. Hardened blended cement pastes were prepared from each cement blend by using water/cement ratio (W/C of 0.30 by weight and hydrated for various curing ages of 1, 3, 7, 28 and 90 days at the normal curing conditions under tap water at room temperature. Each cement paste was tested for its physico-chemical and mechanical characteristics; these characteristics include: compressive strength and kinetics of hydration. The phase composition of the formed hydration products was identified using X-ray diffraction (XRD and differential thermal analysis (DTA. It was found that the partial substitution of PSC by 10% and 15% of CKD is associated with an increase in the rate of hydration and a subsequent improvement of compressive strength of hardened PSC–CKD pastes. In addition, the replacement of PSC, in PSC–CKD blends, by 5% active silica was accompanied by further improvement of the physico-mechanical characteristics of the hardened PSC–CKD pastes.

  14. Green binding material using alkali activated blast furnace slag with silica fume

    Directory of Open Access Journals (Sweden)

    Mohamad Sayed

    2012-12-01

    Full Text Available Recently million tons of cement is produced in Egypt accompanied with million tons of CO2 emission which causes annually negative impact on the environment. Granulated blast furnace slag and silica fume are produced as by-product from iron and chemical industries with limited recycling facility. This paper represents an experimental study aimed to safe ferrosilicon alloy of slag and silica fume to produce cementless binding material using both of Sodium Hydroxide and water glass liquid (Sodium Silicate as alkaline activator. Experimental program was designed to study silica/slag ratio, percentage of alkali activator, water/binding ratio, incorporation of superplasticizer, and curing condition on the properties of the produced binding material. Compressive strength and mineralogical analysis were conducted on the polymeric binding material to asses the effectiveness of the main variables. The tests were divided into two stages; in the first stage compressive strength was conducted for all mixes while X-ray, microscopic scan (SEM, and infrared analysis (IR were carried out for the most pronounced promising mixes. The results showed that ratio of 25% of silica/slag is the most effective ratio and 5% of each of Sodium Hydroxide and Sodium Silicate was the optimum percentage of the alkaline activator. Additionally the use of superplasticizer is essential as it positively reduces the mixing water and maintains the binding material with acceptable workability.

  15. Thermodynamic Analysis of Blast Furnace Slag Waste Heat-Recovery System Integrated with Coal Gasification

    Science.gov (United States)

    Duan, W. J.; Li, P.; Lei, W.; Chen, W.; Yu, Q. B.; Wang, K.; Qin, Q.

    2015-05-01

    The blast furnace (BF) slag waste heat was recovered by an integrated system stage by stage, which combined a physical and chemical method. The water and coal gasification reactions were used to recover the heat in the system. Based on the first and second law of thermodynamics, the thermodynamic analysis of the system was carried out by the enthalpy-exergy diagram. The results showed that the concept of the "recovery-temperature countercurrent, energy cascade utilization" was realized by this system to recover and use the high-quality BF slag waste heat. In this system, the high-temperature waste heat was recovered by coal gasification and the relatively low-temperature waste heat was used to produce steam. The system's exergy and thermal recycling efficiency were 52.6% and 75.4%, respectively. The exergy loss of the integrated system was only 620.0 MJ/tslag. Compared with the traditional physical recycling method producing steam, the exergy and thermal efficiencies of the integrated system were improved significantly. Meanwhile, approximately 182.0 m3/tslag syngas was produced by coal gasification. The BF slag waste heat will be used integrally and efficiently by the integrated system. The results provide the theoretical reference for recycling and using the BF slag waste heat.

  16. Physical, chemical, and mineralogical characteristics of blast furnace slag on durability of concrete

    Directory of Open Access Journals (Sweden)

    Yogarajah Elakneswaran

    2018-01-01

    Full Text Available A partial replacement of Portland cement (PC by ground granulated blast furnace slag (GGBFS is an effective method to improve the durability of concrete due to its lower diffusivity and higher chemical resistance compared to PC. Further, the microstructure of GGBFS blended cementitious materials controls the physicochemical properties and performance of the materials in concrete. Therefore, understanding of cement hydration and cementing behavior of GGBFS is essential to establish microstructure property relationship for predicting performance. In this study, hydration, microstructure development, and chloride ingress into GGBFS-blended cement have been investigated. Solid-phase assemblage and pore solution chemistry of hydrating PC and cement blended with GGBFS were predicted using thermodynamic model and compared with experimental data. A mathematical model integrating PC hydration, GGBFS reaction, thermodynamic equilibrium between hydration products and pore solution, ionic adsorption on C-S-H, multi-component diffusion, and microstructural changes was developed to predict chloride ingress into GGBFS blended cementitious materials. The simulation results on chloride profiles for hydrated slag cement paste, which was prepared with 50% of replacement of PC with GGBFS, were compared with experimental results. The model quantitively predicts the states of chloride such as free, adsorbed on C-S-H, and chemically bound as Friedel’s salt.

  17. Effect of the Basicity on the Crystallization Behavior of Titanium Bearing Blast Furnace Slag

    Science.gov (United States)

    Meilong, Hu; Ruirui, Wei; Leizhang, Gao; Lu, Liu; Chenguang, Bai

    2018-03-01

    Basicity of titanium bearing blast furnace (BF) slag is critical for its crystallization behavior. Thermodynamics calculation indicates that rutile is the main phase after crystallization (or at room temperature). It precipitates during the cooling when the basicity of the slag is lower than 0.7. With increasing basicity, perovskite appears and becomes the main phase instead which contains titanium. Crystallization temperature of perovskite is higher than that of rutile and the other phases. Namely, perovskite crystallizes firstly from the molten slag during decreasing temperature. XRD analysis shows that CaTi21O38 is the main phase with a basicity of 0.6. CaMg0.39Al0.87Ti0.48Si1.26O6, CaTiSiO5 and CaMgSi2O6 are the main crystallization phases with a basicity of 0.8. The difference between experimental and thermodynamics calculation is due to the complicate crystallization behavior of the multiple slag under super cooling rate. When the slag basicity increases to 1.1, the main precipitatied phase is perovskite, which agrees well with theory calculation. In addition, the crystal structure of the synthesized titanium bearing slag is basically similar regardless of the basicity.

  18. Removal of Hexavalent Chromium in Portland Cement Using Ground Granulated Blast-Furnace Slag Powder

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    Sungchul Bae

    2017-12-01

    Full Text Available Using ground granulated blast-furnace slag (GGBS under different alkaline conditions, we studied the mechanisms and extents of Cr(VI reduction and sorption and compared them to reactions with Portland cement (PC. We also investigated the effects of mixing PC/GGBS ratios on Cr(VI dissolution after carbonating the substrates. We observed a complete sorption and reduction of Cr(VI to Cr(III in a GGBS-in-Ca(OH2 solution (pH > ~12.5 after 10 h, whereas in distilled water (pH = ~11.5 GGBS exhibited only marginal sorption and reduction (20%. Cr reactions with dissolved ions in supernatants derived from GGBS indicated that the anions dissolved from GGBS act as a reducing agent for Cr(VI in a Ca(OH2 solution. Soft X-ray absorption microscopy identified a partial reduction of Cr(VI to Cr(III on the GGBS surface. The carbonation of pure PC paste substantially increased the amount of dissolved Cr(VI in a solution phase whereas a 5 wt % replacement of PC with GGBS significantly reduced the amount of dissolved Cr(VI. We concluded that in the mixed paste during the early curing stage GGBS reduced a significant fraction of Cr(VI to Cr(III and that the Cr(III adsorbed in the GGBS-PC mixture’s hydration products does not readily dissolve, even under carbonation conditions.

  19. Kinetics and physico-chemical properties of alkali activated blast-furnace slag/basalt pastes

    Directory of Open Access Journals (Sweden)

    H. El Didamony

    2012-12-01

    Full Text Available Granulated blast-furnace slag (GBFS is a by-product of the metallurgical industry and consists mainly of lime and calcium–magnesium aluminosilicates that defined as the glassy granular material formed by rapid cooling of molten slag with excess water resulting in an amorphous structure. Alkali-activated slag (AAS binders have taken a great interest from researchers due to its manufacturing process which has important benefits from the point of view of the lower energy requirements and lower emission of greenhouse gases with respect to the manufacturing of Portland cement. In this study, GBFS was replaced by 20, 40 and 60 wt.% of basalt activated by 6 wt.% of alkali mixture composed of 1:1 sodium hydroxide (SH and liquid sodium silicate (LSS mixed with sea water and cured in 100% relative humidity up to 90 days. The physic-chemical parameters were studied by determination of setting time, combined water content, bulk density and compressive strength. As the amount of basalt increases the setting time as well as compressive strength decreases while the bulk density increases. The compressive strength values of dried pastes are greater than those of saturated pastes. The hydrated products are identified by TGA/DTG analysis, IR spectroscopy and scanning electron microscopy (SEM.

  20. Blast furnace dust and phosphorous slag, new materials for use in road engineering

    Science.gov (United States)

    Ochoa Díaz, R.

    2017-12-01

    This article proposes an alternative to the use of phosphorus slag and blast furnace dust, by-products of the steel industry, due to the negative environmental impact caused by its accumulation. Taking into account the above, the pertinence of the use of these by-products in asphalt mixtures for the construction of roads is studied. In this way, the origin and its properties are presented, as well as their physical and chemical characteristics. Once the tests have been carried out, it is determined that these by-products have adequate characteristics for their use since they do not present toxicity problems. Following this, the design of the mixtures is carried out to determine the mechanical and dynamic properties and thus determine the proportion to be replaced with the conventional materials. Taking into account the results it is concluded that its use is feasible since the mixture with these by-products presents acceptable resilient modulus parameters and improvement in some verification parameters.

  1. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    International Nuclear Information System (INIS)

    Huang, Haoliang; Ye, Guang; Damidot, Denis

    2014-01-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH) 2 solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO 4 2− ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. - Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation

  2. Early and late hydration of supersulphated cements of blast furnace slag with fluorgypsum

    Directory of Open Access Journals (Sweden)

    Bazaldúa-Medellín, M. E.

    2015-03-01

    Full Text Available The hydration, strength development and composition of hydration products of supersulphated cements were characterized from the first 48 hours up to 360 days. Two compositions of 80% Blast furnace slag, 10–15% Fluorgypsum and 10–5% Portland cement were cured in dry and wet conditions. The main hydration products were ettringite and C-S-H since the first hours and up to 360 days as evidenced by X-ray diffraction, thermal analysis and electron microscopy. The strength was favored by higher fluorgypsum contents and lower Portland cement contents. These cements generated heats of hydration of 40–57 KJ/Kg after 28 hours, which are lower than portland cement.Se realizó la caracterización de la hidratación, desarrollo de resistencia y la composición de los productos de hidratación de los cementos supersulfatados durante las primeras 48 horas y hasta 360 días. Se estudiaron dos composiciones de 80% de Escoria de alto horno, 10–15% de Fluoryeso y 10–5% de Cemento portland, se curaron en condiciones secas y húmedas. Los principales productos de hidratación fueron etringita y C-S-H desde las primeras horas y hasta 360 días, como se evidenció por difracción de rayos X, análisis térmico y microscopía electrónica de barrido. La resistencia se favoreció con mayor contenido de fluoryeso y bajos contenidos de cemento portland. Estos cementos generaron calores de hidratación de 40–57 KJ/Kg después de 28 horas, los cuales resultan más bajos que los generados por el cemento portland.

  3. Charcoal injection in blast furnaces (Bio-PCI: CO2 reduction potential and economic prospects

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    Cristobal Feliciano-Bruzual

    2014-07-01

    Full Text Available The steel industry is under pressure to reduce its CO2 emissions, which arise from the use of coal. In the long-term, the injection of pulverized particles of charcoal from biomass through blast furnace tuyeres, in this case called Bio-PCI, is an attractive method from both an environmental and metallurgical viewpoint. The potential of Bio-PCI has been assessed in terms of its CO2 abatement potential and economic viewpoint. A cost objective function has been used to measure the impact of biochar substitution in highly fuel-efficient BF among the top nine hot metal producers; estimations are based on the relevant cost determinants of ironmaking. This contribution aims to shed light on two strategic questions: Under what conditions is the implementation of Bio-PCI economically attractive? Additionally, where is such a techno-economic innovation likely to be taken up the earliest? The results indicate the potential for an 18–40% mitigation of CO2. Findings from the economic assessment show that biochar cannot compete with fossil coal on price alone; therefore, a lower cost of biochar or the introduction of carbon taxes will be necessary to increase the competitiveness of Bio-PCI. Based on the current prices of raw materials, electricity and carbon taxes, biochar should be between 130.1 and 236.4 USD/t and carbon taxes should be between 47.1 and 198.7 USD/t CO2 to facilitate the substitution of Bio-PCI in the examined countries. In regard to implementation, Brazil, followed by India, China and the USA appeared to be in a better position to deploy Bio-PCI.

  4. Hydration Properties of Ground Granulated Blast-Furnace Slag (GGBS Under Different Hydration Environments

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    Shuhua LIU

    2017-02-01

    Full Text Available The hydration properties of various cementitious materials containing Ground Granulated Blast-furnace Slag (GGBS, two alkali-activated slag cements (AAS-1 and AAS-2 in which sodium silicate and sodium hydroxide act as alkaline activators respectively, supersulfated cement (SSC and slag Portland cement(PSC, are compared with ordinary Portland cement (OPC to investigate the effect of activating environment on the hydration properties in this study by determining the compressive strength of the pastes, the hydration heat of binders within 96 hours, and the hydration products at age of 28 days. The results show that C-S-H gels are the main hydrated products for all cementitious systems containing GGBS. Ca(OH2 is the hydration products of OPC and PSC paste. However, ettringite and gypsum crystals instead of Ca(OH2 are detected in SSC paste. Additionally, tobermorite, a crystalline C-S-H, and calcite are hydrated products in AAS-1. Tobermorite, cowlesite and calcite are hydrated products of AAS-2 as well. Based on strength results, AAS-1 paste exhibits the highest compressive strength followed by POC, PSC, SSC in order at all testing ages and AAS-2 give the lowest compressive strength except for the early age at 3 days, which is higher than SSC but still lower than PSC. From hydration heat analysis, alkalinity in the reaction solution is a vital factor influencing the initial hydration rate and the initial hydration rate from higher to lower is AAS-2, AAS-1, OPC, PSC and SSC. Although AAS possesses a faster reaction rate in the initial hours, cumulative hydration heat of AAS is comparably lower than that of OPC, but higher than those of PSC and SSC in turn, which indicates that the hydration heat of clinkers is much higher than that of slag.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.14934

  5. Durability and compressive strength of blast furnace slag-based cement grout for special geotechnical applications

    Directory of Open Access Journals (Sweden)

    Ortega, J. M.

    2014-03-01

    Full Text Available Special foundations, most prominently micropiles and soil anchors, are frequently used in construction today. In Spain, the grout for these special technical applications is generally prepared with portland cement, although the codes and standards in place stipulate only the minimum compressive strength required, with no mention of cement type. Those texts also establish a range of acceptable water:cement ratios. In the present study, durability and compressive strength in cement grout prepared with blast furnace slag cement at different w/c ratios are characterised and compared to the findings for a reference portland cement grout. The results show that slag grout exhibits greater durability than the portland cement material and complies with the compressive strength requirements laid down in the respective codes.Actualmente es muy frecuente el empleo de cimentaciones especiales, entre las que destacan los micropilotes y los anclajes. En España, las lechadas de cemento para estos trabajos geotécnicos especiales se preparan habitualmente con cemento Portland, aunque las diferentes normativas al respecto no restringen el tipo de cemento a emplear, siempre que se alcance una determinada resistencia a compresión. Respecto a la dosificación de las lechadas, la normativa permite emplear diferentes relaciones agua/cemento dentro de un determinado rango. En vista de ello, en este trabajo se han caracterizado las propiedades de durabilidad y resistencia a compresión de lechadas de cemento preparadas con un cemento con escoria de alto horno y con diferentes relaciones a/c, tomando como referencia de comportamiento lechadas de cemento Portland. El uso de un cemento con escoria conlleva una mejora en la durabilidad de las lechadas, cumpliendo los requisitos de resistencia a compresión establecidos por la normativa.

  6. Data-Driven Nonlinear Subspace Modeling for Prediction and Control of Molten Iron Quality Indices in Blast Furnace Ironmaking

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Ping; Song, Heda; Wang, Hong; Chai, Tianyou

    2017-09-01

    Blast furnace (BF) in ironmaking is a nonlinear dynamic process with complicated physical-chemical reactions, where multi-phase and multi-field coupling and large time delay occur during its operation. In BF operation, the molten iron temperature (MIT) as well as Si, P and S contents of molten iron are the most essential molten iron quality (MIQ) indices, whose measurement, modeling and control have always been important issues in metallurgic engineering and automation field. This paper develops a novel data-driven nonlinear state space modeling for the prediction and control of multivariate MIQ indices by integrating hybrid modeling and control techniques. First, to improve modeling efficiency, a data-driven hybrid method combining canonical correlation analysis and correlation analysis is proposed to identify the most influential controllable variables as the modeling inputs from multitudinous factors would affect the MIQ indices. Then, a Hammerstein model for the prediction of MIQ indices is established using the LS-SVM based nonlinear subspace identification method. Such a model is further simplified by using piecewise cubic Hermite interpolating polynomial method to fit the complex nonlinear kernel function. Compared to the original Hammerstein model, this simplified model can not only significantly reduce the computational complexity, but also has almost the same reliability and accuracy for a stable prediction of MIQ indices. Last, in order to verify the practicability of the developed model, it is applied in designing a genetic algorithm based nonlinear predictive controller for multivariate MIQ indices by directly taking the established model as a predictor. Industrial experiments show the advantages and effectiveness of the proposed approach.

  7. Energy saving in the pig iron production in the blast furnace no. 5; Ahorro de energia en la produccion de arrabio en el alto horno No. 5

    Energy Technology Data Exchange (ETDEWEB)

    Gil Diaz, Ricardo A.; J Quiroz, Francisco; Rodriguez, Rita Patricia; Banuelos Garza, Yolanda [Altos Hornos de Mexico, S. A., Coahuila (Mexico)

    1993-12-31

    Altos Hornos de Mexico (AHMSA) is an iron and steel industry integrated to Grupo Acereros del Norte in Monclova, in the Coahuila state. With an a installed capacity of 3.1 millions of tons per annum o liquid steel. In its installations, AHMSA has the highest capacity blast furnace installed in Mexico, blast furnace No. 5, that has a useful volume of 2,163 cubic meters, designed to produce 4,800 tons of pig iron per day. The basic goal to achieve in the operations involved in the production of steel through the pig iron production in the blast furnace, is the hot metal production at the lowest attainable cost within the quality requirements specified by the steel makers. The most important criterion for the recognition of the attained success is the fuel consumption per ton of pig iron produced, with coke as the main fuel fed to the blast furnace and therefore of the greatest impact on the final product cost. AHMSA contemplated within its strategic plan, the reduction in the production of its coking plants derived from the natural aging of its furnaces, consequently it is pending the shortage of coke for productions higher than 2.6 MMT of liquid iron. In response to this, and faced to the true need of diminishing the production costs in the process of making pig iron, new practices have been implemented in the use of complementary fuels to partially substitute the metallurgical coke as an energy source for the blast furnace process. The use of natural gas, fuel oil and the gradual increase of the temperature of hot blow, have strongly impacted the metallurgical coke consumption, lowering it considerably and diminishing the costs per ton of pig iron in blast furnace No. 5. Another important issue, is the utilization of coke fines resulting form the sieving of the same, directly fed to the furnace load. This practice reduced the coke consumption, and most of all, the output of our coking plants was increased on being utilized at the maximum coke production

  8. Thermodynamic analysis of the partial oxidation of coke oven gas for indirect reduction of iron oxides in a blast furnace

    International Nuclear Information System (INIS)

    Chen, Wei-Hsin; Hsu, Chih-Liang; Du, Shan-Wen

    2015-01-01

    The partial oxidation of a COG (coke oven gas) in a blast furnace is examined in this work using thermodynamic analysis. LTIR and HTIR (Low-temperature and high-temperature indirect reduction) of iron oxides in a blast furnace are also studied. The influences of the reaction temperature, M/H (methane-to-hematite) ratio, and O/F (oxygen-to-fuel) ratio on CH 4 conversion and iron oxide reduction are examined. Within the investigated ranges of the parameters, a higher reaction temperature is conducive to CH 4 conversion, while at least 97.64% of Fe 2 O 3 is reduced. In LTIR, Fe 3 O 4 is the prime product, with a high level of solid carbon formation. The entire LTIR reaction is characterized by exothermic behavior, so that no additional heat is required to trigger COG partial oxidation and IR. In HTIR, increasing the reaction temperature facilitates CO-based IR and suppresses H 2 -based IR. A higher temperature produces more Fe, so as to enhance the iron oxide reduction reactions; meanwhile, the FeO reduction is governed by H 2 and CH 4 . When the reaction temperature is higher than 800 °C and the M/H ratio is lower than unity, a heat supply is required to drive HTIR. The O/F ratio in LTIR and HTIR should be controlled below 2 to retard carbon formation and drive iron oxide reduction. - Highlights: • Direct partial oxidation of coke oven gas in blast furnace is analyzed thermodynamically. • A higher reaction temperature is conducive to CH 4 conversion and syngas production. • At least 97.64% of Fe 2 O 3 is converted. • The low-temperature indirect reduction is characterized by exothermic behavior. • The oxygen-to-fuel molar ratio in indirect reduction should be controlled below 2

  9. Simultaneous utilization of neutrons and γ-rays from 252Cf for condition measurement inside a blast furnace

    International Nuclear Information System (INIS)

    Shirakawa, Yoshiyuki; Tominaga, Hiroshi.

    1997-01-01

    This paper describes the possibility of the realization of a multi-function radiation gauge to meet the requirement for more precise and stable control of a blast furnace. A basic concept of the gauge is to measure some quantities with simultaneous use of multi-radiations of neutrons and γ-rays, and to obtain multi-types of information on material flow and gas flow representing the conditions inside the blast furnace. The prototype gauge was assembled and examined which consisted of a radiation source of 252 Cf (3.7 MBq), neutron moderator, lead shield, a bismuth germanate detector, stainless casing and a control unit. Laboratory experiments showed that the gauge could measure the quantities to be essential to estimate the blast furnace conditions. In practice, it clearly distinguished between iron ore and coke layers, and at the same time measured bulk density (1.0-1.5 g/cm 3 ) of iron contained in iron ore by counting thermal neutron capture γ-rays (6.5-8.5 MeV) from iron. It also gave the information on material bulk density (0.5-2.5 g/cm 3 ) by detecting Compton scattered γ-rays (1.0-1.5 MeV) from material, i.e. iron ore and coke. The relative accuracies in the measurement of iron bulk density and material bulk density were estimated to be within 1 and 4% in 300 s counting time, respectively. The possibility of the gauge has been proved and the on-line trial will be expected in the near future. (author)

  10. Recycling of blast furnace sludge by briquetting with starch binder: Waste gas from thermal treatment utilizable as a fuel.

    Science.gov (United States)

    Drobíková, Klára; Plachá, Daniela; Motyka, Oldřich; Gabor, Roman; Kutláková, Kateřina Mamulová; Vallová, Silvie; Seidlerová, Jana

    2016-02-01

    Steel plants generate significant amounts of wastes such as sludge, slag, and dust. Blast furnace sludge is a fine-grained waste characterized as hazardous and affecting the environment negatively. Briquetting is one of the possible ways of recycling of this waste while the formed briquettes serve as a feed material to the blast furnace. Several binders, both organic and inorganic, had been assessed, however, only the solid product had been analysed. The aim of this study was to assess the possibilities of briquetting using commonly available laundry starch as a binder while evaluating the possible utilization of the waste gas originating from the thermal treatment of the briquettes. Briquettes (100g) were formed with the admixture of starch (UNIPRET) and their mechanical properties were analysed. Consequently, they were subjected to thermal treatment of 900, 1000 and 1100°C with retention period of 40min during which was the waste gas collected and its content analysed using gas chromatography. Dependency of the concentration of the compounds forming the waste gas on the temperature used was determined using Principal component analysis (PCA) and correlation matrix. Starch was found to be a very good binder and reduction agent, it was confirmed that metallic iron was formed during the thermal treatment. Approximately 20l of waste gas was obtained from the treatment of one briquette; main compounds were methane and hydrogen rendering the waste gas utilizable as a fuel while the greatest yield was during the lowest temperatures. Preparation of blast furnace sludge briquettes using starch as a binder and their thermal treatment represents a suitable method for recycling of this type of metallurgical waste. Moreover, the composition of the resulting gas is favourable for its use as a fuel. Copyright © 2015 Elsevier Ltd. All rights reserved.

  11. Iron making technology with fuels and other materials injection in blast furnace tuyeres. Part 1. Auxiliary fuels characteristics and its influence in the blast furnace process; Tecnologia de fabricacion de arrabio con la inyeccion de combustibles y otros materiales por toberas en el horno alto. I parte. Caracteristicas de los combustibles auxiliares y su influencia en el proceso del horno alto

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, L. [Union de Empresas de Recuperacion de Materias Primas. Ciudad de La Habana (Cuba); Cores, A.; Formoso, A. [Centro Nacional de Investigaciones Metalurgicas. Madrid (Spain); Babich, A.; Yaroshevskii, S. [Universidad Estatal Tecnologica de Donetsk. Ucrania (Ukraine)

    1998-06-01

    The injection of fuels by tuyeres in the blast furnace is a used practice in most furnaces with the principal aim to reduce the coke consumption by ton of pig iron produced. The nature of these fuels is very diverse and depends on the resources of each country and of the fuel price. At this moment the coal injection (pulverized and granular) is the most extended practice, and the number of furnaces with facilities for coal injection increases continuously. (Author) 14 refs.

  12. Alkaline-sulphate activation processes of a Spanish blast furnace slag

    Directory of Open Access Journals (Sweden)

    Fernández Jiménez, A.

    1996-03-01

    Full Text Available Alkaline-sulphate activation processes of a Spanish granulated blast furnace slag (Avilés, Ensidesa have been studied. Activator solutions used were: deionized water (as reference solution, Ca(OH2 (3,5∙10-3N, NaOH (1N, Na2CO3 (2N, CaSO4∙2H2O (3,0∙10-3N at 25ºC. The influence of the nature of alkaline or sulphate solution cation on slag activation process was verified. Sodium solutions decrease the induction period while calcium solutions increase it. Slag reaction degree was also determined, likewise the nature of the different reaction products formed as a function of the activator solution nature.

    Se han estudiado los procesos de activación alcalinosulfáticos de una escoria granulada de alto horno española (Avilés, Ensidesa. Las disoluciones activantes utilizadas fueron: H2O desionizada (como disolución de referencia, Ca(OH2 (3,5∙10-3N, NaOH (1N, Na2CO3 (2N, CaSO4∙2H2O (3,0∙10-3N a 25ºC. Se ha comprobado la influencia de la naturaleza del catión de la disolución alcalina o sulfática sobre el proceso de activación de la escoria. Las disoluciones sódicas disminuyen el período de inducción, mientras que las disoluciones cálcicas lo incrementan. También se determinó el grado de reacción de la escoria, así como la naturaleza de los distintos productos de reacción formados, en función de la naturaleza de la disolución activante.

  13. BIO-PCI, Charcoal injection in Blast Furnaces: State of the art and economic perspectives

    Directory of Open Access Journals (Sweden)

    Feliciano-Bruzual, C.

    2013-12-01

    Full Text Available The injection of grinded particles of charcoal through the tuyeres in Blast Furnaces, here coined Bio-PCI, presents as an attractive and plausible alternative to significantly reduce the CO2 emissions generated during hot metal production. In this contribution a summary of the technological fundaments, benefits and limitations of the incorporation of Bio-PCI is presented. Additionally the principal economic challenges of renewables fuel in ironmaking are exposed, with especial interest in the main productions costs of charcoal making. In this sense, a strategic question arises: can the residual biomass drive the emergence of Bio-PCI?, our analysis leads to conclude that the use of residual biomass (e.g. agricultural and forestry residues may significantly reduce the production cost in 120-180 USD/t in comparison to primary woods sources, this naturally increment the economical attractiveness of Bio-PCI substitution.La inyección de carbón vegetal por toberas en Altos Hornos, aqui denominada Bio-PCI, se presenta como una forma atractiva y realista de reducir significativamente las emisiones de CO2 generadas durante la producción de arrabio. En esta contribución se presenta un resumen de los fundamentos tecnológicos, los beneficios y las limitaciones de la incorporación de la tecnología del Bio-PCI. Adicionalmente se exponen los retos económicos que enfrentan los combustibles renovables a los fósiles, con especial interés en los principales costos de producción del carbón vegetal. En este sentido se plantea una pregunta estratégica: ¿puede la biomasa residual impulsar el desarrollo de la Bio-PCI?. Nuestro análisis conlleva a concluir que la utilización de biomasa residual (residuos forestales y agrícolas puede reducir sensiblemente el costo del carbón vegetal entre 120-180 USD/t en comparación con biomasa primaria, incrementando su competitividad frente al carbón mineral.

  14. Mechanical behaviour of alkali-activated blast furnace slag-activated metakaolin blended pastes. Statistical study

    Directory of Open Access Journals (Sweden)

    Higuera, I.

    2012-06-01

    Full Text Available The study and development of alternative, more ecoefficient binders than portland cement are attracting a good deal of scientific and technological interest. Binders obtained from the chemical interaction between calcium silico-aluminous materials and highly alkaline solutions are one of several types of such possible cements. The present paper discusses the mechanical behaviour and mineralogical composition of blended pastes made from NaOH-activated vitreous blast furnace slag and metakaolin. The aim of the study was to determine how parameters such as the slag/metakaolin ratio, activating solution concentration and curing temperature affect strength development in these binders. A statistical study was conducted to establish the impact of each variable and model strength behaviour in these alkaline cements. The conclusion drawn is that activator concentration and the slag/metakaolin ratio are both determinant parameters.

    El estudio y desarrollo de cementos alternativos y más eco-eficientes que el cemento Portland es un tema de gran impacto a nivel científico y tecnológico. Entre esos posibles cementos se encuentran los cementos alcalinos que son materiales conglomerantes obtenidos por la interacción química de materiales silico-aluminosos cálcicos y disoluciones fuertemente alcalinas. En el presente trabajo se estudia el comportamiento mecánico y la composición mineralógica de mezclas de escoria vítrea de horno alto y metacaolín activadas alcalinamente con disoluciones de NaOH. El objetivo de este estudio es conocer cómo afectan parámetros tales como la relación escoria/metacaolín, la concentración de la disolución activadora y la temperatura de curado, al desarrollo resistente de las mezclas. A través del estudio estadístico realizado se ha podido establecer la influencia de cada variable y modelizar el comportamiento resistente de estos cementos alcalinos. Se concluye que la concentración del activador y la relaci

  15. Natural pozzolan-and granulated blast furnace slag-based binary geopolymers

    Directory of Open Access Journals (Sweden)

    Robayo, R. A.

    2016-03-01

    Full Text Available This study describes the synthesis at ambient temperature (25±3 °C of binary geopolymer systems based on natural volcanic pozzolan and granulated blast furnace slag. Na2SiO3 and NaOH were used as alkaline activators. The effects of the SiO2/Al2O3, Na2O/Al2O3 ratio and the amount of slag added (from 0 to 30% on the reaction kinetics, compressive strength and microstructure of the final product were studied. To characterise the geopolymer pastes, techniques such as X-ray diffraction (XRD, infrared spectroscopy (FTIR and scanning electron microscopy (SEM were used. The results indicate the possibility of obtaining a geopolymer cement with a compressive strength of up to 48.11 MPa after 28 days of curing at ambient temperature whose characteristics are comparable to those of commercial portland cement.Este trabajo describe la síntesis a temperatura ambiente (25±3 °C de sistemas geopoliméricos de tipo binario basados en una puzolana natural de origen volcánico y escoria siderúrgica de alto horno usando activadores alcalinos basados en la combinación de Na2SiO3 y NaOH. Se estudió el efecto de la relación SiO2/Al2O3, Na2O/Al2O3 y la cantidad de escoria adicionada en niveles entre el 0 y 30% sobre la cinética de reacción, la resistencia a la compresión y la microestructura del producto final. Para la caracterización de las pastas geopoliméricas se utilizaron técnicas como difracción de rayos X (DRX, espectroscopia infrarroja (FTIR y microscopia electrónica de barrido (MEB. Los resultados conseguidos revelan la posibilidad de obtener un cementante geopolimérico con una resistencia a la compresión de hasta 48,11 MPa a los 28 días de curado a temperatura ambiente cuyas características son comparables a las de un cemento portland comercial.

  16. Characteristics and propierties of oil-well cements additioned with blast furnace slag

    Directory of Open Access Journals (Sweden)

    Sánchez, R.

    2011-06-01

    Full Text Available The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% of the cement by weight with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activating solution partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 29Si and 27Al MAS NMR and BSE/EDX studies, in turn, showed that the C-S-H gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios.

    En el presente trabajo se ha estudiado la activación alcalina de cementos Pórtland con incorporación de escoria de horno alto (20% y 30% con respecto al peso de cemento para su posible aplicación en la construcción de pozos petrolíferos. Los estudios de hidratación realizados indican que en mezclas cemento/escoria, la disolución activadora de silicato sódico inhibe parcialmente la disolución de las fases silicato del cemento Pórtland originando un retraso de su hidratación así como la menor precipitación de productos de reacción. Dicha parcial inhibición de los procesos reactivos en las mezclas cemento/escoria originan resistencias mecánicas significativamente inferiores a las pastas de cemento Portland hidratadas con agua. Finalmente, los estudios de 29Si y 27Al RMN MAS y BSE/EDX indican que el gel C-S-H formado en pastas de mezcla cemento/escoria activadas alcalinamente presenta Al en posiciones tetraédricas y bajas relaciones Ca/Si.

  17. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag

    International Nuclear Information System (INIS)

    Chartier, D.; Muzeau, B.; Stefan, L.; Sanchez-Canet, J.; Monguillon, C.

    2017-01-01

    Highlights: • Embedded in cement, magnesium is corroded by residual water present in porosity of the matrix. • Corrosion is enhanced by galvanic phenomenon when magnesium is in contact with graphite. • Galvanic corrosion of magnesium in contact with graphite debris is shown to be severe with ordinary Portland cement. • Galvanic corrosion is significantly lowered in high alkali medium such as sodium hydroxide. • Sodium hydroxide activated blast furnace slag is a convenient binder to embed magnesium. - Abstract: Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  18. Carbothermic Reduction Reactions at the Metal-Slag Interface in Ti-Bearing Slag from a Blast Furnace

    Science.gov (United States)

    Wang, Yao-Zu; Zhang, Jian-Liang; Liu, Zheng-Jian; Du, Cheng-Bo

    2017-11-01

    Carbothermic reduction reactions at the metal-slag interface and the mechanisms of iron loss during the smelting of vanadium-bearing titanomagnetite in a blast furnace are still not clear as a result of the limited ability to observe the high-temperature zone of a blast furnace. The chemical composition of a Ti-bearing slag was determined by x-ray fluorescence and x-ray diffraction. The interfaces were characterized by scanning electron microscopy coupled with energy-dispersive x-ray spectroscopy. The interfacial chemical reactions were deduced based on the characterization results and on the thermodynamic calculations performed using Factsage 6.4. The results indicated that the forms of iron in the slag were iron droplets wetted by Ti(C x , N1- x ), mechanically separated by iron and iron oxide. The different forms possessed unique characteristics and were formed by different mechanisms. Iron droplets wetted by Ti(C x , N1- x ) were generated through a series of interfacial reactions between TiO2 in the slag and [C] and [N] in the metal. Iron droplets without attached Ti(C x , N1- x ) were mainly located on the edges of pores and were attributed to the reduction of Fe x O in the slag. Insufficient reduction of iron-bearing minerals made it difficult for iron droplets to aggregate and separate from the slag, which created an Fe x O-enriched zone.

  19. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Chartier, D., E-mail: david.chartier@cea.fr [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Muzeau, B. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Stefan, L. [AREVA NC/D& S - France/Technical Department, 1 place Jean Millier 92084 Paris La Défense (France); Sanchez-Canet, J. [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Monguillon, C. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France)

    2017-03-15

    Highlights: • Embedded in cement, magnesium is corroded by residual water present in porosity of the matrix. • Corrosion is enhanced by galvanic phenomenon when magnesium is in contact with graphite. • Galvanic corrosion of magnesium in contact with graphite debris is shown to be severe with ordinary Portland cement. • Galvanic corrosion is significantly lowered in high alkali medium such as sodium hydroxide. • Sodium hydroxide activated blast furnace slag is a convenient binder to embed magnesium. - Abstract: Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  20. Risk management of energy efficiency projects in the industry - sample plant for injecting pulverized coal into the blast furnaces

    Directory of Open Access Journals (Sweden)

    Jovanović Filip P.

    2016-01-01

    Full Text Available This paper analyses the applicability of well-known risk management methodologies in energy efficiency projects in the industry. The possibilities of application of the selected risk management methodology are demonstrated within the project of the plants for injecting pulverized coal into blast furnaces nos. 1 and 2, implemented by the company US STEEL SERBIA d.o.o. in Smederevo. The aim of the project was to increase energy efficiency through the reduction of the quantity of coke, whose production requires large amounts of energy, reduction of harmful exhaust emission and increase productivity of blast furnaces through the reduction of production costs. The project was complex and had high costs, so that it was necessary to predict risk events and plan responses to identified risks at an early stage of implementation, in the course of the project design, in order to minimise losses and implement the project in accordance with the defined time and cost limitations. [Projekat Ministarstva nauke Republike Srbije, br. 179081: Researching contemporary tendencies of strategic management using specialized management disciplines in function of competitiveness of Serbian economy

  1. SparkBLAST: scalable BLAST processing using in-memory operations.

    Science.gov (United States)

    de Castro, Marcelo Rodrigo; Tostes, Catherine Dos Santos; Dávila, Alberto M R; Senger, Hermes; da Silva, Fabricio A B

    2017-06-27

    The demand for processing ever increasing amounts of genomic data has raised new challenges for the implementation of highly scalable and efficient computational systems. In this paper we propose SparkBLAST, a parallelization of a sequence alignment application (BLAST) that employs cloud computing for the provisioning of computational resources and Apache Spark as the coordination framework. As a proof of concept, some radionuclide-resistant bacterial genomes were selected for similarity analysis. Experiments in Google and Microsoft Azure clouds demonstrated that SparkBLAST outperforms an equivalent system implemented on Hadoop in terms of speedup and execution times. The superior performance of SparkBLAST is mainly due to the in-memory operations available through the Spark framework, consequently reducing the number of local I/O operations required for distributed BLAST processing.

  2. Chloride transport testing of blast furnace slag cement for durable concrete structures in Norway : From 2 days to one year age

    NARCIS (Netherlands)

    Polder, R.B.; de Rooij, M.R.; Larsen, CK; Pedersen, B; Beushausen, H.

    2016-01-01

    Blast furnace slag cement (BFSC) has been used in reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. Experience is good and long service lives can be obtained. In Norway experience with BFSC is scarce. In The Netherlands, a high resistance against

  3. Chloride transport testing of blast furnace slag cement for durable concrete structires in Norway: From 2 days to one year age

    NARCIS (Netherlands)

    Polder, R.B.; Rooij, M.R. de; Larsen, C.K.; Pedersen, B.

    2016-01-01

    Blast furnace slag cement (BFSC) has been used in reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. Experience is good and long service lives can be obtained. In Norway experience with BFSC is scarce. In The Netherlands, a high resistance against

  4. Reference materials for ratio of moisture content and bulk density of blast furnace coke for neutron moisture and density meters: development and use experience

    Directory of Open Access Journals (Sweden)

    V. D. Savelov

    2016-01-01

    Full Text Available The article deals with reference materials for moisture and bulk density of blast furnace coke for graduation of neutron moisture and density meters. Reference materials are produced from substances and materials which element content is identical to coke elemental content coke.

  5. Using a Mathematical Model of Counter-Current Flow in a Blast Furnace to Evaluate Reducibility of Iron-Ore-Bearing Raw Materials

    Czech Academy of Sciences Publication Activity Database

    Pustějovská, P.; Tůma, J.; Staněk, Vladimír; Křišťál, Jiří; Jursová, s.; Bilík, J.

    2015-01-01

    Roč. 86, č. 4 (2015), s. 320-328 ISSN 1611-3683 Institutional support: RVO:67985858 Keywords : blast furnace * ore burden reducibility * kinetic model Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 1.021, year: 2015

  6. The setting time of a clay-slag geopolymer matrix: the influence of blast-furnace-slag addition and the mixing method

    Czech Academy of Sciences Publication Activity Database

    Perná, Ivana; Hanzlíček, Tomáš

    112, Part 1, JAN 20 (2016), s. 1150-1155 ISSN 0959-6526 Institutional support: RVO:67985891 Keywords : blast-furnace slag * geopolymer * setting time * mixing method * solidification * recycling Subject RIV: DM - Solid Waste and Recycling Impact factor: 5.715, year: 2016

  7. The interaction of pH, pore solution composition and solid phase composition of carbonated blast furnace slag cement paste activated with aqueous sodium monofluorophosphate

    NARCIS (Netherlands)

    Kempl, J.; Copuroglu, O.

    2015-01-01

    Blast Furnace Slag (BFS) is a waste product of industrial steel production and a common additive in the cement industry in Northern European countries. However, cementitious materials made from slag-rich cement, particularly CEM III /B, are very susceptible to carbonation. Recent investigations have

  8. TRP0033 - PCI Coal Combustion Behavior and Residual Coal Char Carryover in the Blast Furnace of 3 American Steel Companies during Pulverized Coal Injection (PCI) at High Rates

    Energy Technology Data Exchange (ETDEWEB)

    Veena Sahajwalla; Sushil Gupta

    2005-04-15

    Combustion behavior of pulverized coals (PC), gasification and thermal annealing of cokes were investigated under controlled environments. Physical and chemical properties of PCI, coke and carbon residues of blast furnace dust/sludge samples were characterized. The strong influence of carbon structure and minerals on PCI reactivity was demonstrated. A technique to characterize char carryover in off gas emissions was established.

  9. Method of operating a centrifugal plasma arc furnace

    International Nuclear Information System (INIS)

    Kujawa, S.T.; Battleson, D.M.; Rademacher, E.L. Jr.; Cashell, P.V.; Filius, K.D.; Flannery, P.A.; Whitworth, C.G.

    1998-01-01

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe 3 O 4 . Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe 2 O 3 . Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater. 3 figs

  10. The Use of Blast Furnace Slag for Removal of Phosphorus from Wastewater in Sweden—A Review

    Directory of Open Access Journals (Sweden)

    Lena Johansson Westholm

    2010-10-01

    Full Text Available Research on Phosphorus (P removal capacity by blast furnace slags (BFS has been undertaken in Sweden for the last decade. Both laboratory experiments and field trials have been carried out. While laboratory investigations revealed that BFS has a high P-sorption capacity (95–100%, P removal in field trials was much lower, ranging from 40 to 53%. In addition, a number of problems have been observed in BFS field testing including clogging, sulfuric odor and environmental (regulatory concerns about possible leaching of heavy metals from the slag. In spite of these problems, and questioning by the environmental regulatory authorities, research continues to provide evidence that BFS can be regarded as a suitable filter media, and attempts have also been undertaken in order to further improve the P-removal capacity of this adsorbing material.

  11. An Operational Model for the Prediction of Jet Blast

    Science.gov (United States)

    2012-01-09

    This paper presents an operational model for the prediction of jet blast. The model was : developed based upon three modules including a jet exhaust model, jet centerline decay : model and aircraft motion model. The final analysis was compared with d...

  12. EVALUATION OF THE THIXOTROPY OF OIL-WELL CEMENTS USED FOR CEMENTING LOST CIRCULATION ZONES: EFFECT OF PLASTER AND BLAST FURNACE SLAG

    Directory of Open Access Journals (Sweden)

    T. Bouziani

    2015-08-01

    Full Text Available Cementing of oil and gas wells can be a very delicate operation. Among the concerns of service companies, during this operation are the nature and conditions of the formations in well. This is the case of cementing operations in southern Algeria, specifically on the fields of In-Amen, where the formations in lost zones are naturally weak and highly permeable. In these areas, drilling fluids (muds and cements pumped will be, completely or partially lost, what we call "lost circulation". Thixotropic cements are useful to overcome lost circulation problems. They are characterized by a special rheological behavior, allowing it to plug lost zones when they are pumped.Our work aims to assess the thixotropy of cements perapred with two types of cement (class G Asland cement and CEM I 42.5 portland cement with the plaster, using a viscometer with coaxial cylinder (couette type. Moreover, the effect of blast furnace slag (LHF on the properties and thixotropic mixtures prepared was also studied. The results show that portland cement (available locally can produce mixes with higher and more stable thixotropy than the class G cement (from importation, which is a practical and economical for cementing job operations in wells with loss zones. The results also show that the effect of LHF is positive, since in addition to his contribution to long term performances, especially the durability of hardened concrete, it improves the thixotropy of cement made of plaster.

  13. Investigation of Voltage Unbalance Problems In Electric Arc Furnace Operation Model

    Directory of Open Access Journals (Sweden)

    Yacine DJEGHADER

    2013-06-01

    Full Text Available In modern steel industry, Electric Arc Furnaces are widely used for iron and scarp melting. The operation of electric arc furnace causes many power quality problems such as harmonics, unbalanced voltage and flicker. The factors that affect Electric arc furnace operation are the melting or refining materials, melting stage, electrodes position (arc length, electrode arm control and short circuit power of the feeder, so, arc voltages, current and power are defined as a nonlinear function of arc length. This study focuses on investigation of unbalanced voltage due to Electrics Arc Furnace operation mode. The simulation results show the major problem of unbalanced voltage affecting secondary of furnace transformer is caused by the different continues movement of electrodes.

  14. Remote operated vehicle with carbon dioxide blasting (ROVCO2)

    International Nuclear Information System (INIS)

    Resnick, A.M.

    1995-01-01

    The Remote Operated Vehicle with Carbon Dioxide Blasting (ROVCO 2 ), as shown in a front view, is a six-wheeled remote land vehicle used to decontaminate concrete floors. The remote vehicle has a high pressure Cryogenesis blasting subsystem, Oceaneering Technologies (OTECH) developed a CO 2 xY Orthogonal Translational End Effector (COYOTEE) subsystem, and a vacuum/filtration and containment subsystem. Figure 2 shows a block diagram with the various subsystems labeled

  15. The Balance of Titanium and Vanadium in the Blast Furnace with the Use of Sinter Containing a Titanium-Vanadium-Magnetite Concentrate

    Directory of Open Access Journals (Sweden)

    Budzik, R.

    2007-01-01

    Full Text Available The investigation concerned the use of sinter containing a titanium-vanadium-magnetite concentrate for the production of pig iron. Sinter containing 0,46 to 0,51 % TiO2 and 0,056 to 0,060 % vanadium was used for pig iron production in the blast furnace. Introducing 200 kg of this concentrate to the1 Mg sinter mix did not cause any deterioration of sinter quality.

  16. Plant Growth and Water Purification of Porous Vegetation Concrete Formed of Blast Furnace Slag, Natural Jute Fiber and Styrene Butadiene Latex

    Directory of Open Access Journals (Sweden)

    Hwang-Hee Kim

    2016-04-01

    Full Text Available The purpose of this study is to investigate porous vegetation concrete formed using the industrial by-products blast furnace slag powder and blast furnace slag aggregates. We investigated the void ratio, compressive strength, freeze–thaw resistance, plant growth and water purification properties using concretes containing these by-products, natural jute fiber and latex. The target performance was a compressive strength of ≥12 MPa, a void ratio of ≥25% and a residual compressive strength of ≥80% following 100 freeze–thaw cycles. Using these target performance metrics and test results for plant growth and water purification, an optimal mixing ratio was identified. The study characterized the physical and mechanical properties of the optimal mix, and found that the compressive strength decreased compared with the default mix, but that the void ratio and the freeze–thaw resistance increased. When latex was used, the compressive strength, void ratio and freeze–thaw resistance all improved, satisfying the target performance metrics. Vegetation growth tests showed that plant growth was more active when the blast furnace slag aggregate was used. Furthermore, the use of latex was also found to promote vegetation growth, which is attributed to the latex forming a film coating that suppresses leaching of toxic components from the cement. Water purification tests showed no so significant differences between different mixing ratios; however, a comparison of mixes with and without vegetation indicated improved water purification in terms of the total phosphorus content when vegetation had been allowed to grow.

  17. Simultaneous removal of Ni(II), As(III), and Sb(III) from spiked mine effluent with metakaolin and blast-furnace-slag geopolymers.

    Science.gov (United States)

    Luukkonen, Tero; Runtti, Hanna; Niskanen, Mikko; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-01-15

    The mining industry is a major contributor of various toxic metals and metalloids to the aquatic environment. Efficient and economical water treatment methods are therefore of paramount importance. The application of natural or low-cost sorbents has attracted a great deal of interest due to the simplicity of its process and its potential effectiveness. Geopolymers represent an emerging group of sorbents. In this study, blast-furnace-slag and metakaolin geopolymers and their raw materials were tested for simultaneous removal of Ni(II), As(III) and Sb(III) from spiked mine effluent. Blast-furnace-slag geopolymer proved to be the most efficient of the studied materials: the experimental maximum sorption capacities for Ni, As and, Sb were 3.74 mg/g, 0.52 mg/g, and 0.34 mg/g, respectively. Although the capacities were relatively low due to the difficult water matrix, 90-100% removal of Ni, As, and Sb was achieved when the dose of sorbent was increased appropriately. Removal kinetics fitted well with the pseudo-second-order model. Our results indicate that geopolymer technology could offer a simple and effective way to turn blast-furnace slag to an effective sorbent with a specific utilization prospect in the mining industry. Copyright © 2015 Elsevier Ltd. All rights reserved.

  18. Data-Driven Robust RVFLNs Modeling of a Blast Furnace Iron-Making Process Using Cauchy Distribution Weighted M-Estimation

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Ping; Lv, Youbin; Wang, Hong; Chai, Tianyou

    2017-09-01

    Optimal operation of a practical blast furnace (BF) ironmaking process depends largely on a good measurement of molten iron quality (MIQ) indices. However, measuring the MIQ online is not feasible using the available techniques. In this paper, a novel data-driven robust modeling is proposed for online estimation of MIQ using improved random vector functional-link networks (RVFLNs). Since the output weights of traditional RVFLNs are obtained by the least squares approach, a robustness problem may occur when the training dataset is contaminated with outliers. This affects the modeling accuracy of RVFLNs. To solve this problem, a Cauchy distribution weighted M-estimation based robust RFVLNs is proposed. Since the weights of different outlier data are properly determined by the Cauchy distribution, their corresponding contribution on modeling can be properly distinguished. Thus robust and better modeling results can be achieved. Moreover, given that the BF is a complex nonlinear system with numerous coupling variables, the data-driven canonical correlation analysis is employed to identify the most influential components from multitudinous factors that affect the MIQ indices to reduce the model dimension. Finally, experiments using industrial data and comparative studies have demonstrated that the obtained model produces a better modeling and estimating accuracy and stronger robustness than other modeling methods.

  19. Influence of seawater mixing and curing on strength characteristics and porosity of ground granulated blast-furnace slag concrete

    Science.gov (United States)

    Adiwijaya; Hamada, H.; Sagawa, Y.; Yamamoto, D.

    2017-11-01

    Generally, in the concrete industry, several billion tons of fresh water are annually used for mixing water, curing water and cleaning water. Nevertheless, the utilization of seawater in the concrete industry is prohibited, because it increases the risk of corrosion of steel bars in concrete. This study presents strength characteristics and porosity of seawater mixed concrete and tap water mixed concrete incorporating Ground Granulated Blast-Furnace Slag (GGBS) with water-binder ratio (W/B) of 40%, 50% and 60%. The influence of seawater mixing, GGBS and curing conditions such as tap water curing (TC), seawater curing (SC) and air curing (AC) on the strength and porosity of concrete were evaluated. Based on investigation result, it was shown that there is no significant influence of seawater mixing in improving strength of GGBS concrete up to 365 days in TC and SC. Effectiveness of seawater-mixing on strength enhancement of GGBS concrete is larger in air curing than in water curing. Porosity of seawater-mixed concrete is decreased compared to tap water-mixed concrete in all curing conditions.

  20. High calcium fly ash geopolymer stabilized lateritic soil and granulated blast furnace slag blends as a pavement base material.

    Science.gov (United States)

    Phummiphan, Itthikorn; Horpibulsuk, Suksun; Rachan, Runglawan; Arulrajah, Arul; Shen, Shui-Long; Chindaprasirt, Prinya

    2018-01-05

    Granulated Blast Furnace Slag (GBFS) was used as a replacement material in marginal lateritic soil (LS) while class C Fly Ash (FA) was used as a precursor for the geopolymerization process to develop a low-carbon pavement base material at ambient temperature. Unconfined Compression Strength (UCS) tests were performed to investigate the strength development of geopolymer stabilized LS/GBFS blends. Scanning Electron Microscopy and X-ray Diffraction analysis were undertaken to examine the role of the various influencing factors on UCS development. The influencing factors studied included GBFS content, Na 2 SiO 3 :NaOH ratio (NS:NH) and curing time. The 7-day soaked UCS of FA geopolymer stabilized LS/GBFS blends at various NS:NH ratios tested was found to satisfy the specifications of the Thailand national road authorities. The GBFS replacement was found to be insignificant for the improvement of the UCS of FA geopolymer stabilized LS/GBFS blends at low NS:NH ratio of 50:50. Microstructural analysis indicated the coexistence of Calcium Silicate Hydrate (CSH) and Sodium Alumino Silicate Hydrate products in FA geopolymer stabilized LS/GBFS blends. This research enables GBFS, which is traditionally considered as a waste material, to be used as a replacement and partially reactive material in FA geopolymer pavement applications. Copyright © 2017 Elsevier B.V. All rights reserved.

  1. Performance and Behaviour of Ground Granulated Blast Furnace Slag Imparted to Geopolymer Concrete Structural Elements and Analyzed with ANSYS

    Directory of Open Access Journals (Sweden)

    Maria Rajesh Antonyamaladhas

    2016-01-01

    Full Text Available This paper deals with the behaviour of geopolymer concrete using ground granulated blast furnace slag and steel fibre to compare with M40 grade cement concrete. The cast GPC specimens were placed in a hot curing chamber at 60∘C temperature for 24 hours and tested after 1, 7, 14, and 28 days of ambient curing to find the strength and durability of hardened concrete. The optimum value of compressive strength was attained at 12 Molarities. Fly ash was replaced by GGBS in GPC with different proportions such as 0% to 60% at 5% interval; the optimum strength value was obtained on 40% replacement. From the test results, the compressive, split-tensile, and flexural strength of GPC specimens were 20%, 43%, and 53% higher than those of the control specimens. Based on the optimum strength mix proportion, the structural elements were cast to investigate the stress-strain relations. The GPC beam and L-section showed 33% and 16% higher value. From the results of acid and sulphate resistance tests, it was found that the strength and weight ratio of GPC were higher than the control specimens. From the simulations, it was found that the experimental test results were approximately equal to the ANSYS.

  2. Recycling ground granulated blast furnace slag as cold bonded artificial aggregate partially used in self-compacting concrete.

    Science.gov (United States)

    Gesoğlu, Mehmet; Güneyisi, Erhan; Mahmood, Swara Fuad; Öz, Hatice Öznur; Mermerdaş, Kasım

    2012-10-15

    Ground granulated blast furnace slag (GGBFS), a by-product from iron industry, was recycled as artificial coarse aggregate through cold bonding pelletization process. The artificial slag aggregates (ASA) replaced partially the natural coarse aggregates in production of self-compacting concrete (SCC). Moreover, as being one of the most widely used mineral admixtures in concrete industry, fly ash (FA) was incorporated as a part of total binder content to impart desired fluidity to SCCs. A total of six concrete mixtures having various ASA replacement levels (0%, 20%, 40%, 60%, and 100%) were designed with a water-to-binder (w/b) ratio of 0.32. Fresh properties of self-compacting concretes (SCC) were observed through slump flow time, flow diameter, V-funnel flow time, and L-box filling height ratio. Compressive strength of hardened SCCs was also determined at 28 days of curing. It was observed that increasing the replacement level of ASA resulted in decrease in the amount of superplasticizer to achieve a constant slump flow diameter. Moreover, passing ability and viscosity of SCC's enhanced with increasing the amount of ASA in the concrete. The maximum compressive strength was achieved for the SCC having 60% ASA replacement. Copyright © 2012 Elsevier B.V. All rights reserved.

  3. Development of aluminium free castable for blast furnace trough materials. Koro toiyo Al mutenka nagashikomizai no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Yaoi, H.; Tsutsui, N.; Suzuki, T. (Nippon Steel Corp., Tokyo (Japan)); Yoshino, H.; Sugiyama, K.; Yasuda, N.; Ninomiya, H.; Itose, S. (Harima Co. Ltd., Hyogo (Japan))

    1992-09-10

    In recent years a densification of castable materials is being developed in order to elongate a life of the blast furnace trough. As a risk of dry expansion in the drying process becomes to be higher due to it, the castable materials added the metallic Al are being used as a countermeasure against it. Since the metallic Al generates the hydrogen gas by a reaction with the water and forms the vent holes, it is superior in an explosion resistance. When the hydrogen gas generated by a reaction of this metallic Al retains during a period from the execution to the curing, there is a danger to generate an explosion by catching a fire. Accordingly in this repost, the organic foaming agent was added as the castable materials free from the metallic Al. As a result, an explosion resistance could be raised substantially. This is thought due to generation of N2 gas because the hydrolysis occurs in an alumina cement-water system. The microporess caused by a generation of N2 gas are a size of about 10[mu]m, or many of them are bigger than it. Although the effect of the added organic foaming agent on the various material property values is a little, an appropriate quantity is thought to be within 0.2%. 1 ref., 8 figs., 3 tabs.

  4. Reductive solidification/stabilization of chromate in municipal solid waste incineration fly ash by ascorbic acid and blast furnace slag.

    Science.gov (United States)

    Zhou, Xian; Zhou, Min; Wu, Xian; Han, Yi; Geng, Junjun; Wang, Teng; Wan, Sha; Hou, Haobo

    2017-09-01

    Fly ash is a hazardous byproduct of municipal solid waste incineration (MSWI). Cementitious material that is based on ground-granulated blast furnace slag (GGBFS) has been tested and proposed as a binder to stabilize Pb, Cd, and Zn in MSWI fly ash (FA). Cr, however, still easily leaches from MSWI FA. Different reagents, such as ascorbic acid (VC), NaAlO 2 , and trisodium salt nonahydrate, were investigated as potential Cr stabilizers. The results of the toxicity characteristic leaching procedure (TCLP) showed that VC significantly improved the stabilization of Cr via the reduction of Cr(VI) to Cr(III). VC, however, could interfere with the hydration process. Most available Cr was transformed into stable Cr forms at the optimum VC content of 2 wt%. Cr leaching was strongly pH dependent and could be represented by a quintic polynomial model. The results of X-ray diffraction and scanning electron microscopy-energy dispersive analysis revealed that hollow spheres in raw FA were partially filled with hydration products, resulting in the dense and homogeneous microstructure of the solidified samples. The crystal structures of C-S-H and ettringite retained Zn and Cr ions. In summary, GGBFS-based cementitious material with the low addition of 2 wt% VC effectively immobilizes Cr-bearing MSWI FA. Copyright © 2017. Published by Elsevier Ltd.

  5. Influence of B2O3 and Basicity on Viscosity and Structure of Medium Titanium Bearing Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Lingtao Bian

    2016-01-01

    Full Text Available The effects of B2O3 and basicity (CaO/SiO2 on the viscous behavior and structure of medium titanium bearing blast furnace slag (MTBBFS were investigated. High temperature viscosimeter was applied to measure the viscosities of CaO-SiO2-MgO-TiO2-Al2O3-B2O3 slag system and X-ray diffraction (XRD, NBO/T ratio, and structure parameter Q were employed to analyze its network structure. The results showed that the viscosity decreased and break point temperature increased with increasing basicity to 1.20. However B2O3 addition gave rise to a decrease in slag viscosity and break point temperature inspite of basicity. The more B2O3 content leads to the more pronounced variation, especially for the slag with larger basicity. The conventional NBO/T formula was revised to predict the structure variation of relatively complicated medium Ti bearing slag based on the work of Yanhong Gao and other researchers. The increase of B2O3 content in slag made parameter Q turn from Q2 to Q1, suggesting that network structure became simpler. It was also noticed that the addition of B2O3 could suppress the formation of perovskite.

  6. The Characterization of Fixation of Ba, Pb, and Cu in Alkali-Activated Fly Ash/Blast Furnace Slag Matrix

    Directory of Open Access Journals (Sweden)

    Jan Koplík

    2016-06-01

    Full Text Available The fixation of heavy metals (Ba, Cu, Pb in an alkali-activated matrix was investigated. The matrix consisted of fly ash and blast furnace slag (BFS. The mixture of NaOH and Na-silicate was used as alkaline activator. Three analytical techniques were used to describe the fixation of heavy metals—X-ray photoelectron spectroscopy (XPS, scanning electron microscopy (SEM equipped with energy dispersive X-ray spectroscopy (EDS, and X-ray powder diffraction (XRD. All heavy metals formed insoluble salts after alkaline activation. Ba was fixed as BaSO4, and only this product was crystalline. EDS mapping showed that Ba was cumulated in some regions and formed clusters. Pb was present in the form of Pb(OH2 and was dispersed throughout the matrix on the edges of BFS grains. Cu was fixed as Cu(OH2 and also was cumulated in some regions and formed clusters. Cu was present in two different chemical states; apart from Cu(OH2, a Cu–O bond was also identified.

  7. Effect of γ-irradiation on the electrical conductivity of some soda lime silicate glass containing blast furnace slag

    International Nuclear Information System (INIS)

    Elalaily, N.A.; Khalil, Magda M.I.; Ahmed, L.S.

    2007-01-01

    The effect of electric field strength on conduction in soda lime silicate glass doped with blast furnace slag with different concentration was studied and the value of jump distance was calculated. The structure and the mixed anion effect in the conductivity have been examined by measuring the electrical conductivity of glass samples at temperature ranging between 20 and 250 deg. C. The results showed that the electrical conductivity of the examined glasses are divided into three ranges depending on the temperature range. The first is from room temperature to about 49.5 deg. C, the second is at a temperature range of 60.3-104 deg. C where the glass shows a decrease in its conductivity with the increase in temperature. This was followed by another increase in the electrical conductivity with the increase in temperature. The results also showed that the glass becomes more insulating as the slag content increased. The effect of irradiation was also studied by exposing glass samples to two different irradiation doses. It can be noticed that irradiation causes an increase in the electrical conductivity, especially at high temperature. The results were discussed and correlated according to the molecular structure of the prepared glass

  8. Thermal treatment of simulant plutonium contaminated materials from the Sellafield site by vitrification in a blast-furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Hyatt, N.C., E-mail: n.c.hyatt@sheffield.ac.uk [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Schwarz, R.R.; Bingham, P.A.; Stennett, M.C.; Corkhill, C.L.; Heath, P.G.; Hand, R.J. [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); James, M.; Pearson, A. [Sellafield Ltd., Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom); Morgan, S. [Sellafield Ltd., Hinton House, Risley, Warrington WA3 6GR (United Kingdom)

    2014-01-15

    Graphical abstract: Storage of 200 L drums of PCM waste at the Sellafield site, UK. Abstract: Four waste simulants, representative of Plutonium Contaminated Materials (PCMs) at the Sellafield site, were vitrified through additions of Ground Granulated Blast-furnace Slag (GGBS). Ce (as a Pu surrogate) was effectively partitioned into the slag product, enriched in an amorphous CaO–Fe{sub 2}O{sub 3}–Al{sub 2}O{sub 3}–SiO{sub 2} phase when other crystalline phases were also present. Ce L{sub 3} edge XANES data demonstrated Ce to be present as trivalent species in the slag fraction, irrespective of the waste type. Estimated volume reductions of ca. 80–95% were demonstrated, against a baseline of uncompacted 200 L PCM waste drums. The dissolution behaviour of PCM slag wasteforms was investigated at 50 °C in saturated Ca(OH){sub 2} solution under N{sub 2} atmosphere, to simulate the hyperalkaline anoxic environment of a cementitious UK Geological Disposal Facility for Intermediate Level Waste (ILW). These experiments demonstrated the performance of the slag wasteforms to be comparable to that of other vitrified ILW materials considered potentially suitable for geological disposal.

  9. Carbonation Characteristics of Alkali-Activated Blast-Furnace Slag Mortar

    Directory of Open Access Journals (Sweden)

    Keum-Il Song

    2014-01-01

    Full Text Available Alkali-activated ground granulated blast-slag (AAS is the most obvious alternative material for ordinary Portland cement (OPC. However, to use it as a structural material requires the assessment and verification of its durability. The most important factor for a durability evaluation is the degree of carbonation resistance, and AAS is known to show lower performance than OPC. A series of experiments was conducted with a view to investigate the carbonation characteristics of AAS binder. As a consequence, it was found that the major hydration product of AAS was calcium silicate hydrate (CSH, with almost no portlandite, unlike the products of OPC. After carbonation, the CSH of AAS turned into amorphous silica gel which was most likely why the compressive strength of AAS became weaker after carbonation. An increase of the activator dosage leads AAS to react more quickly and produce more CSH, increasing the compaction, compressive strength, and carbonation resistance of the microstructure.

  10. Hot metal temperature prediction and simulation by fuzzy logic in a blast furnace; Prediccion y simulacion, mediante logica difusa, de la temperatura de salida del arrabio en un horno alto

    Energy Technology Data Exchange (ETDEWEB)

    Romero, M. A.; Jimenez, J.; Mochon, J.; Formoso, A.; Bueno, F. [Centro Nacional de Investigaciones Metalurgicas CENIM. Madrid (Spain); Menendez, J. L. [ACERALIA. Gijon Asturias (Spain)

    2000-07-01

    This work describes the development and further validation of a model devoted to blast furnace hot metal temperature forecast, based on Fuzzy logic principles. The model employs as input variables, the control variables of an actual blast furnace: Blast volume, moisture, coal injection, oxygen addition, etc. and it yields as a result the hot metal temperature with a forecast horizon of forty minutes. As far as the variables used to develop the model have been obtained from data supplied by an actual blast furnaces sensors, it is necessary to properly analyse and handle such data. Especial attention was paid to data temporal correlation, fitting by interpolation the different sampling rates. In the training stage of the model the ANFIS (Adaptive Neuro-Fuzzy Inference System) and the Subtractive Clustering algorithms have been used. (Author) 9 refs.

  11. Paired Straight Hearth Furnace - Transformational Ironmaking Process

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Wei-Kao [McMaster Univ., Hamilton, ON (Canada); Debski, Paul [Andritz Metals Inc.,Canonsburg, PA (United States)

    2014-11-19

    The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further significant gains in energy efficiency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alternative high productivity, direct reduced iron (DRI) technology that may achieve very low fuel rates and has the potential to replace blast furnace ironmaking. The PSH furnace can operate independently or may be coupled with other melting technologies to produce liquid hot metal that is both similar to blast furnace iron and suitable as a feedstock for basic oxygen steelmaking furnaces. The PSH process uses non-metallurgical coal as a reductant to convert iron oxides such as iron ore and steelmaking by-product oxides to DRI pellets. In this process, a multi-layer, nominally 120mm tall bed of composite “green balls” made from oxide, coal and binder is built up and contained within a moving refractory hearth. The pellet bed absorbs radiant heat energy during exposure to the high temperature interior refractory surfaces of the PSH while generating a strongly reducing gas atmosphere in the bed that yields a highly metalized DRI product. The PSH concept has been well tested in static hearth experiments. A moving bed design is being developed. The process developers believe that if successful, the PSH process has the potential to replace blast furnaces and coke ovens at a fraction of the operating and capital cost while using about 30% less energy relative to current blast furnace technology. DRI output could also feed electric arc furnaces (EAFs) by displacing a portion of the scrap charge.

  12. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder.

    Science.gov (United States)

    Zhong, Shiyun; Ni, Kun; Li, Jinmei

    2012-07-01

    A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO(4)(2-) from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO(4)(2-) releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO(4)(2-) from the mortar with 20% FGD gypsum is 9200 mg·m(-2), which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum. Copyright © 2012 Elsevier Ltd. All rights reserved.

  13. Data-Driven Robust M-LS-SVR-Based NARX Modeling for Estimation and Control of Molten Iron Quality Indices in Blast Furnace Ironmaking.

    Science.gov (United States)

    Zhou, Ping; Guo, Dongwei; Wang, Hong; Chai, Tianyou

    2017-09-29

    Optimal operation of an industrial blast furnace (BF) ironmaking process largely depends on a reliable measurement of molten iron quality (MIQ) indices, which are not feasible using the conventional sensors. This paper proposes a novel data-driven robust modeling method for the online estimation and control of MIQ indices. First, a nonlinear autoregressive exogenous (NARX) model is constructed for the MIQ indices to completely capture the nonlinear dynamics of the BF process. Then, considering that the standard least-squares support vector regression (LS-SVR) cannot directly cope with the multioutput problem, a multitask transfer learning is proposed to design a novel multioutput LS-SVR (M-LS-SVR) for the learning of the NARX model. Furthermore, a novel M-estimator is proposed to reduce the interference of outliers and improve the robustness of the M-LS-SVR model. Since the weights of different outlier data are properly given by the weight function, their corresponding contributions on modeling can properly be distinguished, thus a robust modeling result can be achieved. Finally, a novel multiobjective evaluation index on the modeling performance is developed by comprehensively considering the root-mean-square error of modeling and the correlation coefficient on trend fitting, based on which the nondominated sorting genetic algorithm II is used to globally optimize the model parameters. Both experiments using industrial data and industrial applications illustrate that the proposed method can eliminate the adverse effect caused by the fluctuation of data in BF process efficiently. This indicates its stronger robustness and higher accuracy. Moreover, control testing shows that the developed model can be well applied to realize data-driven control of the BF process.

  14. Reduction of NOx emission in tangential fired - furnace by changing the, mode of operation

    International Nuclear Information System (INIS)

    Chudnovsky, B.; Talanker, A.; Levin, L.; Kahana, S

    1998-01-01

    The present work analyses tile results of tests on 575 MW units with tangential firing furnace arrangement in sub-stoichiometric combustion. Tangential firing provides good conditions for implementing sub-stoichiometric combustion owing to the delivery scheme of pulverized coal and air. The furnace was tested in several different modes of operation (Over Fire Air, Bunkers Out Of Service, Excess air, Tilt etc.) to achieve low cost NOx reduction. Actual performance data are presented based on experiments made on lEC's boiler in M.D. 'B' power station

  15. Pulverized coal and iron ore injection in the blast furnace. Kohlenstaub- und Eisenerzeinblasen in den Hochofen

    Energy Technology Data Exchange (ETDEWEB)

    Gudenau, H.W. (Lehrstuhl fuer Metallurgie, Inst. fuer Eisenhuettenkunde, RWTH, Achen (Germany)); Kiesler, R. (Lehrstuhl fuer Metallurgie, Inst. fuer Eisenhuettenkunde, RWTH, Achen (Germany)); Rudack, M. (Lehrstuhl fuer Metallurgie, Inst. fuer Eisenhuettenkunde, RWTH, Achen (Germany)); Shibata, Koichiro (Lehrstuhl fuer Metallurgie, Inst. fuer Eisenhuettenkunde, RWTH, Achen (Germany))

    1993-07-19

    Various mixtures of pulverized coal and iron ores have been investigated in terms of their combustion and reduction behaviour. The results show that the iron ore is reduced to wustite by the reducing gases generated by the pulverized coal, and that subsequently, a smelting reduction takes place between liquid wustite and residual carbon from the coal combustion. This proves that the reduction of the iron ore affects the combustion properties of the coal. A mixture of 30% Carajas ore and 70% gas coal proved appropriate. A positive injection operation may be theoretically expected up to a characteristic O/C ratio of 1.86. This corresponds to a theoretical injection rate of 327 kg/t hot metal (229 kg coal/t hot metal and 98 kg ore/t hot metal); no smelting reduction could be established below an O/C ratio of 1.86. (orig.)

  16. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder

    International Nuclear Information System (INIS)

    Zhong Shiyun; Ni Kun; Li Jinmei

    2012-01-01

    Highlights: ► The mortar with uncalcined FGD gypsum has suitable workability. ► The strength of mortar with uncalcined FGD gypsum is higher than that of mortar without uncalcined FGD gypsum. ► The dry shrinkage of mortar with uncalcined FGD gypsum is lower than that of mortar without uncalcined FGD gypsum. ► The leaching of sulfate ion of mortar is studied. - Abstract: A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C–S–H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563–938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO 4 2- from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO 4 2- releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO 4 2- from the mortar with 20% FGD gypsum is 9200 mg·m −2 , which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum.

  17. The Environmental Impact and Cost Analysis of Concrete Mixing Blast Furnace Slag Containing Titanium Gypsum and Sludge in South Korea

    Directory of Open Access Journals (Sweden)

    Tae Hyoung Kim

    2016-05-01

    Full Text Available This study assessed the environmental effects and cost of the Industrial Waste addictive Blast Furnace Slag (W-BFS using Life Cycle Assessment (LCA and compared it to general BFS. The environmental impacts of W-BFS were as follows: 1.12 × 10−1 kg-CO2 eq/kg, 3.18 × 10−5 kg-Ethylene eq/kg, 4.79 × 10−4 kg-SO2 eq/kg, 7.15 × 10−4 kg-PO43− eq/kg, 7.15 × 10−4 kg-CFC11 eq/kg and 3.94 × 10−3 kg-Antimony eq/kg. Among the environmental impact category, GWP and AP were 9.28 × 10−2 kg-CO2 eq/kg and 3.33 × 10−4 kg-SO2 eq/kg at a raw material stage, accounting for 80% and 70% of total environmental impact respectively. In EP, POCP and ADP, in addition, raw material stage accounted for a great portion in total environmental impact because of “W” among input materials. In ODP, however, compared to the environmental impact of raw materials, oil, which was used in transporting BFS to the W-BFS manufacturing factory, was more influential. In terms of GWP, POCP and ODP, W-BFS was higher than general BFS. In terms of AP, EP and ADP, in contrast, the former was lower than the latter. In terms of cost, W-BFS (41.7 US$/ton was lower than general BFS by about 17% because of the use of waste additives comprised of industrial wastes instead of natural gypsum ,which has been commonly used in general BFS. In terms of GWP and POCP, the W-BFS mixed (30% concrete was lower than plain concrete by 25%. In terms of AP and EP, the former was lower than the latter by 30%. In terms of ADP, furthermore, W-BFS mixed (30% concrete was lower than plain concrete by 11%. In aggregate-related ODP, however, almost no change was found. In terms of cost, when W-BFS was added by 10% and 30%, it was able to reduce cost by 3% and 7% respectively, compared to plain concrete. Compared to BFS-mixed concrete as well, cost could be saved by 1% additionally because W-BFS (US$41.7/ton is lower than common cement (US$100.3/ton by about 60% in terms of production costs.

  18. Rheology and zeta potential of cement pastes containing calcined silt and ground granulated blast-furnace slag

    Directory of Open Access Journals (Sweden)

    Safi, B.

    2011-09-01

    Full Text Available This study aimed to analyse the re-use of dam silt as a supplementary binder for self-compacting concrete (SCC. When burnt, silt becomes more reactive because the kaolin it contains is converted into metakaolin. Portland cement, calcined or burnt silt and ground granulated blast furnace slag were used in this research. Cement pastes were prepared with blends containing two or three of these materials. The replacement ratio for burnt silt in both cases was 10 % and 20 % by cement weight and the ratio for the slag was a constant 30 % by weight of the blend. Rheological and zeta potential tests were conducted to evaluate paste electrokinetics and rheological behaviour. The findings showed that burnt silt is apt for use as an addition to cement for SCC manufacture.

    En el presente trabajo se ha analizado la posibilidad de utilizar los lodos procedentes de embalses como adición en la fabricación del hormigón autocompactante (HAC. Con la calcinación, estos materiales se vuelven más reactivos debido a la transformación en metacaolín, del caolín que forma parte de su composición. Las materias primas empleadas en esta investigación son: cemento Pórtland, lodos de embalse calcinados y escorias granuladas de horno alto. Se prepararon pastas de cemento con mezclas que contenían dos o tres de estos materiales. El porcentaje de reemplazo de los lodos calcinados osciló entre el 10 y el 20 % en peso del cemento, mientras que el de la escoria fue del 30 % en peso de la mezcla. Se llevaron a cabo ensayos reológicos y de potencial zeta para evaluar el comportamiento electrocinético y reológico de las distintas pastas. De acuerdo con los resultados obtenidos, una vez calcinados, los lodos de embalse son aprovechables como adición al cemento con destino a la preparación de HAC.

  19. Rice husk ash as a source of silica in alkali-activated fly ash and granulated blast furnace slag systems

    Directory of Open Access Journals (Sweden)

    Mejía, J. M.

    2013-09-01

    Full Text Available This study assesses the viability of using an agro-industrial by-product, rice husk ash (RHA from a Colombian rice company’s combustion facility, as a total replacement for the commercial sodium silicate ordinarily used in alkaliactivated binders. Fly ash (FA, granulated blast furnace slag (GBFS and binary 50FA:50GBFS blended pastes were activated with a mix of sodium hydroxide and either sodium silicate or one of two types of RHA. The pastes were characterised for strength, mineralogy and microstructure. The findings showed that the agro-industrial by-product can be used to yield alkali-activated materials with 7-day mechanical strengths on the order of 42 MPa. The study confirmed that both amorphous silica and part of the crystalline silica present in RHA participate in the alkaline activation process, providing the alkalinity is suitably adjusted.Este estudio evalúa la viabilidad de utilizar un subproducto agroindustrial, la ceniza de cascarilla de arroz (RHA proveniente de un equipo combustor de una empresa Arrocera en Colombia, como reemplazo total de la sílice aportada por el silicato de sodio comercial en sistemas cementicios activados alcalinamente. Se prepararon pastas de ceniza volante (FA, de escoria de alto horno (GBFS y un sistema binario 50FA:50GBFS, que fueron activadas por una mezcla de silicato de sodio e hidróxido de sodio, y por dos tipos de RHA. Las mezclas se caracterizaron mecánica, mineralógica y microestructuralmente. Los resultados demuestran que es posible obtener materiales activados alcalinamente con resistencias mecánicas del orden de 42 MPa, a 7 días de curado, utilizando el subproducto agroindustrial. Este estudio corrobora que tanto la sílice amorfa como parte de la sílice cristalina presente en RHA tienen la posibilidad de participar en el proceso de activación alcalina, siempre y cuando las condiciones de alcalinidad estén adecuadamente ajustadas.

  20. Repulsion forces of superplasticizers on ground granulated blast furnace slag in alkaline media, from AFM measurements to rheological properties

    Directory of Open Access Journals (Sweden)

    Palacios, M.

    2012-12-01

    Full Text Available The electrostatic and steric repulsion induced by different superplasticizers on ground granulated blast furnace slag in alkaline media have been studied. The superplasticizers were sulfonated naphthalene, sulfonated melamine, vinyl copolymer, and polycarboxylate- based admixtures. With these superplasticizers the slag suspensions had negative zeta potentials, ranging from -3 to -10 mV. For the first time the adsorbed layer thicknesses for superplasticizers on slag using colloidal probe atomic force microscopy has been measured. To model the interparticle force interactions an effective Hamaker constant was computed from dielectric properties measured on a dense slag sample produced by spark plasma sintering. The obtained results conclude that the dispersion mechanism for all the superplasticizers studied in the present work is mainly dominated by the steric repulsion. Results were then used in a yield stress model, YODEL, to predict the yield stress with and without the superplasticizers. Predictions of the yield stress agreed well with experimental results.

    En este trabajo se ha estudiado la repulsión electrostática y estérica inducida por diferentes aditivos superplastificantes en sistemas de escoria de horno alto en medios alcalinos. Se han estudiado aditivos superplastificantes basados en naftaleno, melamina, copolímeros vinílicos y basados en policarboxilato. Estos aditivos inducen en la escoria un potencial zeta negativo, entre -3 y -10 mV. Por primera vez, se ha determinado el grosor de la capa de aditivo adsorbido sobre la escoria mediante microscopía de fuerzas atómicas (AFM. Para modelizar las fuerzas de interacción entre partículas, se ha determinado la constante efectiva de Hamaker de la escoria a partir de las propiedades dieléctricas de una muestra de escoria obtenida mediante sinterización spark plasma sintering. Los resultados obtenidos concluyen que el mecanismo de dispersión de los superplastificantes

  1. 77 FR 49277 - Takes of Marine Mammals During Specified Activities; Confined Blasting Operations by the U.S...

    Science.gov (United States)

    2012-08-15

    ... effects that confined blasting can have on marine animals near the blast (Keevin et al., 1999). The visual... Atmospheric Administration Takes of Marine Mammals During Specified Activities; Confined Blasting Operations... Marine Mammals During Specified Activities; Confined Blasting Operations by the U.S. Army Corps of...

  2. Forensic Investigation of AC and PCC Pavements with Extended Service Life : Volume 3 : Petrographic Examination of Blast Furnace Slag Aggregate Concrete Cores taken from PCC Pavements in Cuyahoga County , Ohio : Executive Summary Report

    Science.gov (United States)

    2010-09-01

    Air-cooled blast furnace slag has been used as a coarse : aggregate in portland cement-based pavement concretes : since at least the early 1900s. Many of these concretes : have performed satisfactorily. In recent times a number : of PCC slag aggre...

  3. Influence of the activator concentration on the kinetics of the alkaline activation process of a blast furnace slag

    Directory of Open Access Journals (Sweden)

    Fernández-Jiménez, A.

    1997-06-01

    Full Text Available The influence of activator solution concentration on hydration kinetics of an alkaline activated blast furnace slag has been studied. The alkaline activator used was a mix of waterglass (Na2SiO3∙nH2O and NaOH solution (of variable concentration. Final activator concentrations were 3,4 and 5 % Na2O wt. with respect to the slag total weight. Degree of reaction (α was determined from hydration heat values obtained through isothermal conduction calorimetry. From the results obtained it is deduced that a treshold value of 4 % Na2O wt. exists. For those concentrations and at test temperatures (except for 25ºC and 3 % Na2O wt., the mechanism controlling hydration reaction for a values higher than 0.5, is a diffusion process. This process is described by .Jander equation [D3=(1-(1-α1/32=(k/r2t=0,0426(t/t0,5]. The activation energy obtained for that process is of approximately 50-58 Kj/mol.

    Se ha estudiado la influencia de la concentración de la disolución activante en la cinética de hidratación de una escoria granulada de alto horno, activada alcalinamente a distintas temperaturas. El activador alcalino utilizado fue una mezcla de water glass (Na2SiO3∙nH2O con una disolución de NaOH (de concentración variable. Las concentraciones finales del activador alcalino fueron: 3, 4 y 5 % en peso de Na2O respecto a la masa total de escoria. El grado de reacción (α se determinó a partir de valores de calor de hidratación obtenidos por calorimetría de conducción isotérmica. De los resultados obtenidos se deduce que existe un valor umbral de concentraciones en torno al 4 % en peso de Na2O. También para dichas concentraciones y a las temperaturas de ensayo (excepto a 25ºC con un 3 % en peso de Na2O, el mecanismo que controla la reacción de hidrataci

  4. Improving the properties of geopolymer containing oil-contaminated clay, metakaolin, and blast furnace slag by applying nano-SiO2.

    Science.gov (United States)

    Luo, Huan-Lin; Lin, Deng-Fong; Chen, Shih-Chieh

    2017-07-01

    In this study, geopolymer specimens based on calcined oil-contaminated clays (OCCs), metakaolin replacements of OCCs, and blast furnace slag were manufactured by the addition of nano-SiO 2 to improve their properties. The effects of adding 0, 1, 2, or 3% nano-SiO 2 on the properties and microstructures of the geopolymer specimens were determined using compressive strength tests, flow tests, setting time tests, scanning electron microscopy (SEM), and silicon nuclear magnetic resonance spectroscopy (Si-NMR). The results showed that the setting time and flowability of the geopolymer specimens decreased and the compressive strength increased as the amount of nano-SiO 2 increased. These results were supported by the SEM and Si-NMR assays. This study suggests that the addition of nano-SiO 2 was beneficial and improved the properties of the geopolymer specimens containing calcined OCC.

  5. Application of Ground Granulate Blast Furnace Slag-Steel Slag Composite Binder in a Massive Concrete Structure under Severe Sulphate Attack

    Directory of Open Access Journals (Sweden)

    Jin Liu

    2017-01-01

    Full Text Available A composite mineral binder was prepared by mixing ground granulate blast furnace slag (GGBS and steel slag (GGBS/steel slag ratios are 1 : 1 or 3 : 2 by mass. The application of a composite binder in a massive concrete structure under severe sulphate attack is discussed by determining the hydration heat, adiabatic temperature increase, compressive strength, elastic modulus, chloride ion permeability, and sulphate attack resistance. The results show that the hydration heat of the composite binder decreases greatly when the cement replacement ratio increases to 50% at 45°C. The adiabatic temperature rise of the concrete containing the composite mineral admixture decreases significantly. Concrete containing the composite mineral admixture has a lower early elastic modulus and satisfactory late-age compressive strength. The composite mineral admixture can improve the resistance to chloride ion permeability and sulphate attack resistance of concrete, especially during temperature match curing.

  6. The Influence of Allocation on the Carbon Footprint of Electricity Production from Waste Gas, a Case Study for Blast Furnace Gas

    Directory of Open Access Journals (Sweden)

    Joeri Van Mierlo

    2013-03-01

    Full Text Available Producing electricity from waste gas is an after treatment for waste gas while recovering the energy content. This paper addresses the methodology to calculate the effect that waste gas energy recovery has on lowering the impact of climate change. Greenhouse gases are emitted while burning the waste gas. However, a thorough study should include the production of the feedstock as well as the production of the infrastructure. A framework is developed to calculate the environmental impact of electricity production from waste gas with a life cycle approach. The present paper has a twofold purpose: to assess the climate change impact of generating electricity with blast furnace gas (BFG as a waste gas from the steel industry; and to establish a sensitivity assessment of the environmental implications of different allocation rules.

  7. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization

    Directory of Open Access Journals (Sweden)

    Raffaele Cioffi

    2013-07-01

    Full Text Available In this work, three different samples of solid industrial wastes cement kiln dust (CKD, granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  8. Effect of High-Temperature Curing Methods on the Compressive Strength Development of Concrete Containing High Volumes of Ground Granulated Blast-Furnace Slag

    Directory of Open Access Journals (Sweden)

    Wonsuk Jung

    2017-01-01

    Full Text Available This paper investigates the effect of the high-temperature curing methods on the compressive strength of concrete containing high volumes of ground granulated blast-furnace slag (GGBS. GGBS was used to replace Portland cement at a replacement ratio of 60% by binder mass. The high-temperature curing parameters used in this study were the delay period, temperature rise, peak temperature (PT, peak period, and temperature down. Test results demonstrate that the compressive strength of the samples with PTs of 65°C and 75°C was about 88% higher than that of the samples with a PT of 55°C after 1 day. According to this investigation, there might be optimum high-temperature curing conditions for preparing a concrete containing high volumes of GGBS, and incorporating GGBS into precast concrete mixes can be a very effective tool in increasing the applicability of this by-product.

  9. Characteristics and properties of oil-well cements auditioned with blast furnace slag; Cementos petroleros con adicion de escoria de horno alto. Caracteristicas y propiedades

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-07-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. {sup 2}9Si and {sup 2}7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  10. Studies of laser crystal growth. 1. Production of crystal growth furnaces and operating results

    International Nuclear Information System (INIS)

    Sugiyama, Akira; Sasuga, Tsuneo; Arisawa, Takashi; Takuma, Hiroshi; Anzai, Yutaka; Katsurayama, Masamichi; Yamazaki, Takafumi; Yamagishi, Kiyoshi.

    1997-10-01

    Table top short pulse Peta-watt laser system is the most promising light source to drive studying high energy field physics in advance photon research. To achieve high efficiency laser oscillation in stable condition, it is required to pull out the best performance from laser crystals as the gain medium. Therefore, we have conducted cooperative investigation with Mitsui Mining and Smelting Co., LTD. to create large ideal laser crystals by improved growth methods which solve several problems in usual growth techniques. This report describes specifications, results of operation, and improvements in two different types of growth furnaces which make homogeneous doped concentration along growth direction of Nd:YAG laser crystal and large fluoride laser crystals with a wide band gap, respectively. It also describes the first four results of crystals such as YAG, Nd:YAG, YLF, and LBO grown by these furnaces. (author)

  11. 75 FR 23589 - Safety Zones; Blasting Operations and Movement of Explosives, St. Marys River, Sault Sainte Marie...

    Science.gov (United States)

    2010-05-04

    ... SECURITY Coast Guard 33 CFR Part 165 RIN 1625-AA00 Safety Zones; Blasting Operations and Movement of... ensure the safety of the maritime community during blasting and dredging operations. DATES: Effective... action is needed to ensure the public's safety during blasting and dredging operations. Delaying the...

  12. Effect of incorporation of fly ash and granulated blast furnace in the electrochemical behavior of concretes of commercial cement; Efecto de la incorporacion de ceniza volante y escoria de horno alto en el comportamiento electroquimico de concretos de cemento comercial

    Energy Technology Data Exchange (ETDEWEB)

    Gutierrez-Junco, O. J.; Pineda-Triana, Y.; Vera-Lopez, E.

    2015-07-01

    This paper presents the findings of the research properties evaluation pastes of commercial cement (CPC), mixed with fly ash (FA) and granulated blast furnace slag (GBFS). Initially, the sample of 30 combinations were evaluated in terms of compressive strength to establish the optimal proportions from raw material. After that, four optimized blends were characterized during the setting and hardening process. Electrochemical tests were performed on concrete cylinders samples prepared with cementitious materials and a structural steel rod placed in the center of the specimen. With the objective to evaluate the performance before corrosion, thermodynamic and kinetic aspects were taken into consideration. The findings showed that commercial cements blended with fly ash and blast furnace slag as the ones used in this research presents a decreased behavior in mechanical and corrosion strength regarding to CPC. (Author)

  13. Use of plastics in blast furnace processes: A contribution to ecologically and economically acceptable recycling of plastic waste; Kunststoffverwertung im Hochofen - ein Beitrag zum oekologischen und oekonomischen Recycling von Altkunststoffen

    Energy Technology Data Exchange (ETDEWEB)

    Janz, J. [Stahlwerke Bremen GmbH (Germany)

    1996-12-31

    The use of plastics in blast furnace processes has a number of advantages. For one thing, existing facilities can be used with only slight reconstruction measures. Next, the blast furnace process does not necessarily require plastics and therefore is independent of the available plastics volume. Further, it has a high utilisation potential. For example, the Bremen blast furnace No. II has only 8 nozzles out of 32 which are suited for plastics, but it can utilize 70,000 t/a, which is more than 13 percent of the total plastics volume collected by DSD. Indepenent eco-balances have shown that there is no better technology on the market at the moment. (orig) [Deutsch] Mit der Kunststoffverwertung im Hochofen steht ein Verfahren zur Verfuegung, das sich gleich in mehrfacher Hinsicht vor der Konkurrenz auszeichnet. Im Gegensatz zu anderen Verwertungen wird eine bereits vorhandene Anlage genutzt, an der lediglich zusatzeinrichtungen benoetigt werden. Gleichzeitig wird abfallpolitische Flexibilitaet dadurch erreicht, dass der Hochofen nicht auf das Reduktionsmittel Kunststoff angewiesen ist. Von wesentlicher Bedeutung ist auch die hohe Verwertungskapazitaet eines Hochofens. Unabhaengige Oekobilanzen und eigene Messungen haben zweifelsfrei gezeigt, dass ein besseres Verfahren zur Zeit nicht auf dem Markt ist. (orig)

  14. Energetic analysis versus exergetic analysis of charcoal blast furnace of V and M do Brazil; Analise energetica versus analise exergetica do alto forno a carvao vegetal da V and M do Brasil

    Energy Technology Data Exchange (ETDEWEB)

    Soares, Lis Nunes; Silva, Ricardo Junqueira [V e M do BRASIL S.A., Belo Horizonte, MG (Brazil); Franca, Geraldo Augusto Campolina; Lemos, Ricardo Jose Fernandes [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil)

    2011-12-21

    The energetic analysis is the traditional method of quantification of the energy used in an operation involving physical and chemical processes and transference and/or conversion of energy. Generally used through energetic balance that is based on the first law of thermodynamics to evaluate the energetic efficiency. This balance is used to determine and reduce the loss of energy. Although an energy balance does not provide information about the energy degradation or resources during a process and do not quantify the potential or quality of the energy fluxes and material that flow in a system and come out as products and losses. The exergetic analysis goes beyond the limitations of the first law of thermodynamics. The concept of exergy is based in the second law of thermodynamics. The objective of this paper is to compare the more suitable analysis method aiming the identification of the energy economy potentials and consequently the reduction in the emissions of the greenhouse gases, through the balance of mass, energy and exergy of the blast furnace 1 of V and M do Brazil. (author)

  15. Estimation of Corrosion-Free Life for Concrete Containing Ground Granulated Blast-Furnace Slag under a Chloride-Bearing Environment

    Directory of Open Access Journals (Sweden)

    Sung In Hong

    2017-01-01

    Full Text Available The rate of chloride transport by diffusion in concrete containing ground granulated blast-furnace slag (GGBS was mathematically estimated to predict the corrosion-free service life of concrete structures exposed to seawater environment. As a factor to corrosiveness of steel embedment, replacement ratio of GGBS was selected, accounting for 25 and 50% to total binder. As a result, it was found that an increase in the GGBS content resulted in an increase in the chloride binding capacity, which would give rise to a lower chloride diffusion rate, thereby reducing the risk of chloride-induced corrosion. When it comes to the sensitivity of parameters to service life, the effective diffusivity showed a marginal influence on serviceability, irrespective of GGBS contents while surface chloride content and critical threshold concentration revealed more crucial factors to long term chloride diffusion. As the GGBS replacement increased, the variation in service life has become less influential with changing parameters. Substantially, GGBS concrete at high replacement ratio enhanced the service life due to a combination of dense pore structure and enhanced chloride binding capacity.

  16. Effects of Experimental Parameters on the Extraction of Silica and Carbonation of Blast Furnace Slag at Atmospheric Pressure in Low-Concentration Acetic Acid

    Directory of Open Access Journals (Sweden)

    Kyungsun Song

    2017-05-01

    Full Text Available Blast furnace slag (BFS, a calcium-rich industrial byproduct, has been utilized since 2005 as a mineral carbonation feedstock for CO2 sequestration, producing calcium carbonate precipitates. In this study, the conditions for the dissolution of Ca and Si in acetic acid, and subsequent carbonation, were elaborated. For this purpose, the retardation of the polymerization of silicon was attempted by varying the concentration of acetic acid, temperature, and leaching time. An inductively coupled plasma (ICP analysis revealed that both the Ca and Si dissolved completely within 30 min in 5% acetic acid at room temperature. This high dissolution value can be attributed to the fact that Ca was bound to O rather than to Si, as determined by X-ray photoelectron spectroscopy (XPS. The use of CO2-absorbed monoethanolamine enabled the complete carbonation of BFS at ambient conditions without the need for a pH swing. The presence of dissolved silica was found to affect the polymorphs of the precipitated CaCO3. We believe that this process offers a simple method for manipulating the composites of products obtained by mineral carbonation diminishing the leaching residues.

  17. Prediction of environmental impacts of quarry blasting operation using fuzzy logic.

    Science.gov (United States)

    Fişne, Abdullah; Kuzu, Cengiz; Hüdaverdi, Türker

    2011-03-01

    Blast-induced ground vibration is one of the most important environmental impacts of blasting operations because it may cause severe damage to structures and plants in nearby environment. Estimation of ground vibration levels induced by blasting has vital importance for restricting the environmental effects of blasting operations. Several predictor equations have been proposed by various researchers to predict ground vibration prior to blasting, but these are site specific and not generally applicable beyond the specific conditions. In this study, an attempt has been made to predict the peak particle velocity (PPV) with the help of fuzzy logic approach using parameters of distance from blast face to vibration monitoring point and charge weight per delay. The PPV and charge weight per delay were recorded for 33 blast events at various distances and used for the validation of the proposed fuzzy model. The results of the fuzzy model were also compared with the values obtained from classical regression analysis. The root mean square error estimated for fuzzy-based model was 5.31, whereas it was 11.32 for classical regression-based model. Finally, the relationship between the measured and predicted values of PPV showed that the correlation coefficient for fuzzy model (0.96) is higher than that for regression model (0.82).

  18. Nanosized zero-valent iron as Fenton-like reagent for ultrasonic-assisted leaching of zinc from blast furnace sludge

    Energy Technology Data Exchange (ETDEWEB)

    Mikhailov, Ivan, E-mail: ivan.mikhailov@misis.ru [National University of Science and Technology “MISiS”, 4 Leninskiy prospekt, Moscow, 119049 (Russian Federation); Komarov, Sergey [Tohoku University, 6-6-02 Aramaki Aza Aoba, Aoba-ku, Sendai, 980-8576 (Japan); Levina, Vera; Gusev, Alexander; Issi, Jean-Paul; Kuznetsov, Denis [National University of Science and Technology “MISiS”, 4 Leninskiy prospekt, Moscow, 119049 (Russian Federation)

    2017-01-05

    Highlights: • nZVI is used as Fenton-like reagent for activation of Zn leaching from the BFS. • nZVI has positive effect on kinetics of Zn leaching though with some loss of efficiency. • A complex ultrasonic-assisted method for BFS recycling is proposed. - Abstract: Ultrasonic-assisted sulphuric acid leaching combined with a Fenton-like process, utilizing nanoscale zero-valent iron (nZVI), was investigated to enhance the leaching of zinc from the blast furnace sludge (BFS). The leaching of iron (Fe) and zinc (Zn) from the sludge was investigated using Milli-Q water/BFS ratio of 10 and varying the concentration of hydrogen peroxide, sulphuric acid, the temperature, the input energy for ultrasound irradiation, and the presence or absence of nZVI as a Fenton reagent. The results showed that with 1 g/l addition of nZVI and 0.05 M of hydrogen peroxide, the kinetic rate of Zn leaching increased with a maximum dissolution degree of 80.2%, after 5 min treatment. In the absence of nZVI, the maximum dissolution degree of Zn was 99.2%, after 15 min treatment with 0.1 M of hydrogen peroxide. The rate of Zn leaching at several concentrations of hydrogen peroxide is accelerated in the presence of nZVI although a reduction in efficiency was observed. The loss of Fe was no more than 3%. On the basis of these results, the possible route for BFS recycling has been proposed (BFS slurry mixed with sulphuric acid and hydrogen peroxide is recirculated under ultrasonic irradiation then separated).

  19. STUDY OF OPERATION OF ARC STEEL FURNACE WITH CONOID BAY FLUSHING OF STEEL

    Directory of Open Access Journals (Sweden)

    M. A. Murikov

    2008-01-01

    Full Text Available The construction of the arc steel-furnace bay, the application of which allows to increase the speed of flush outflow, to provide reduction of the slag carry-over with metal, is offered.

  20. Electromelt furnace evaluation

    International Nuclear Information System (INIS)

    Reimann, G.A.; Welch, J.M.

    1981-09-01

    An electromelt furnace was designed, built, and operated at the Idaho National Engineering Laboratory to demonstrate the suitability of this equipment for large-scale processing of radioactive wastes in iron-enriched basalt. Several typical waste compositions were melted and cast. The furnace was disassembled and the components evaluated. Calcines and fluorides attacked the furnace lining, unoxidized metals accumulated under the slag, and electrode attrition was high

  1. SITUATIONAL CONTROL OF HOT BLAST STOVES GROUP BASED ON DECISION TREE

    Directory of Open Access Journals (Sweden)

    E. I. Kobysh

    2016-09-01

    Full Text Available In this paper was developed the control system of group of hot blast stoves, which operates on the basis of the packing heating control subsystem and subsystem of forecasting of modes duration in the hot blast stoves APCS of iron smelting in a blast furnace. With the use of multi-criteria optimization methods, implemented the adjustment of control system conduct, which takes into account the current production situation that has arisen in the course of the heating packing of each hot blast stove group. Developed a situation recognition algorithm and the choice of scenarios of control based on a decision tree.

  2. Waste and dust utilisation in shaft furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Senk, D.; Babich, A.; Gudenau, H.W. [Rhein Westfal TH Aachen, Aachen (Germany)

    2005-07-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilised e.g. in agglomeration processes (sintering, pelletising or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverised coal (PC) has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

  3. INFLUENCE OF THE MODERN SYSTEMS OF THE BLAST STEEL-FURNACE ELECTRICAL PARAMETERS CONTROL ON CAPACITY AND TECHNICAL AND ECONOMICAL INDICES OF MELTING

    Directory of Open Access Journals (Sweden)

    D. N. Andrianov

    2006-01-01

    Full Text Available The reduction of time under the current, electric energy rate, electrodes rate at working of arc steel-furnace with new transformer of capacity 95 MBA and with regulating system SIMELT-AC-NEC are noted.

  4. Power quality analysis of DC arc furnace operation using the Bowman model for electric arc

    Science.gov (United States)

    Gherman, P. L.

    2018-01-01

    This work is about a relatively new domain. The DC electric arc is superior to the AC electric arc and it’s not used in Romania. This is why we analyzed the work functions of these furnaces by simulation and model checking of the simulation results.The conclusions are favorable, to be carried is to develop a real-time control system of steel elaboration process.

  5. Stochastic Modeling Approach for the Evaluation of Backbreak due to Blasting Operations in Open Pit Mines

    Science.gov (United States)

    Sari, Mehmet; Ghasemi, Ebrahim; Ataei, Mohammad

    2014-03-01

    Backbreak is an undesirable side effect of bench blasting operations in open pit mines. A large number of parameters affect backbreak, including controllable parameters (such as blast design parameters and explosive characteristics) and uncontrollable parameters (such as rock and discontinuities properties). The complexity of the backbreak phenomenon and the uncertainty in terms of the impact of various parameters makes its prediction very difficult. The aim of this paper is to determine the suitability of the stochastic modeling approach for the prediction of backbreak and to assess the influence of controllable parameters on the phenomenon. To achieve this, a database containing actual measured backbreak occurrences and the major effective controllable parameters on backbreak (i.e., burden, spacing, stemming length, powder factor, and geometric stiffness ratio) was created from 175 blasting events in the Sungun copper mine, Iran. From this database, first, a new site-specific empirical equation for predicting backbreak was developed using multiple regression analysis. Then, the backbreak phenomenon was simulated by the Monte Carlo (MC) method. The results reveal that stochastic modeling is a good means of modeling and evaluating the effects of the variability of blasting parameters on backbreak. Thus, the developed model is suitable for practical use in the Sungun copper mine. Finally, a sensitivity analysis showed that stemming length is the most important parameter in controlling backbreak.

  6. Development and start up of a co-injection system of coal tar/natural gas in blast furnace no. 4; Desarrollo y puesta en operacion de un sistema de co-inyeccion de alquitran/gas natural en el alto horno no. 4

    Energy Technology Data Exchange (ETDEWEB)

    Falcon Rodriguez, Manuel I.; Mata Esparza, Hector Rolando; Arevalo Ballesteros, Gerardo [Altos Hornos de Mexico S. A., Coahuila (Mexico)

    1993-12-31

    The crisis has attracted the world`s attention on the need for energy conservation and the development in a greater extent the utilization of carbon base fuels and other energy sources (nuclear energy). Being a blast furnace, not only an energy consumer but also an energy producer, the greatest contribution to the pig iron cost is the energy needed to melt and reduce to metallic state the iron ores, this energy is mainly derived from coke. The dependence on coal via the coking plant to produce first fusion iron is incremented day after day as a result of the high levels of production. Altos Hornos de Mexico (AHMSA), contemplated within its strategic plan, the reduction in the production of its coking plants derived from the natural aging of its furnaces, consequently the shortage of coke for productions higher than 2.6 MMT of pig iron is pending. The injection of fuels into a blast furnace through its nozzles is a technology used for the diminishing the coke consumption of coke, its use implies a change in the philosophy of the blast furnace operation, and is currently employed in most of the blast furnaces of the world. AHMSA taking advantage of coal tar production (approx. 130 tons/day) in its coking plants decided the design and put into operation a co-injection system of coal tar and natural gas. The activities tending to carry out this project were initiated on April 1993, performing all of them with its own resources, completing them on July 18, 1993, day on which the injection of coal tar/natural gas in blast furnace No. 4 in a stable form. To date (October 1993), the coal tar injection has been increased up to 36 kg/ton of pig iron. During the injection periods, the presence of operational, mechanical and instrumentation problems have not been an obstacle for the evolution on the injection, fulfilling its function of substituting coke in a replacing relationship of 1:1, i.e. 1 kg of coal tar per each kg of coke, without affecting the product quality

  7. Electrosynthesis of Ti5Si3, Ti5Si3/TiC, and Ti5Si3/Ti3SiC2 from Ti-Bearing Blast Furnace Slag in Molten CaCl2

    Science.gov (United States)

    Li, Shangshu; Zou, Xingli; Zheng, Kai; Lu, Xionggang; Chen, Chaoyi; Li, Xin; Xu, Qian; Zhou, Zhongfu

    2018-04-01

    Ti5Si3, Ti5Si3/TiC, and Ti5Si3/Ti3SiC2 have been electrochemically synthesized from the Ti-bearing blast furnace slag/TiO2 and/or C mixture precursors at a cell voltage of 3.8 V and 1223 K to 1273 K (950 °C to 1000 °C) in molten CaCl2. The pressed porous mixture pellets were used as the cathode, and a solid oxide oxygen-ion-conducting membrane (SOM)-based anode was used as the anode. The phase composition and morphologies of the cathodic products were systematically characterized. The final products possess a porous nodular microstructure due to the interconnection of particles. The variations of impurity elements, i.e., Ca, Mg, and Al, have been analyzed, and the result shows that Ca and Mg can be almost completely removed; however, Al cannot be easily removed from the pellet due to the formation of Ti-Al alloys during the electroreduction process. The electroreduction process has also been investigated by the layer-depended phase composition analysis of the dipped/partially reduced pellets to understand the detailed reaction process. The results indicate that the electroreduction process of the Ti-bearing blast furnace slag/TiO2 and/or C mixture precursors can be typically divided into four periods, i.e., (i) the decomposition of initial Ca(Mg,Al)(Si,Al)2O6, (ii) the reduction of Ti/Si-containing intermediate phases, (iii) the removal of impurity elements, and (iv) the formation of Ti5Si3, TiC, and Ti3SiC2. It is suggested that the SOM-based anode process has great potential to be used for the direct and facile preparation of Ti alloys and composites from cheap Ti-containing ores.

  8. Vibration response of the waste rock dump in open pit mine caused by blasting operation

    OpenAIRE

    Markéta Lednická; Zdeněk Kaláb

    2015-01-01

    Analysis of slope stability is often solved when designing and realizing waste dumps. Vibration effect needs to be taken into account, especially when the waste dump is situated in close distance to the seismic loading source. In the open pit mine near Jarnoltowek (Poland), phyllite is excavated, and rock waste is deposited on the dump directly in the mine; that is at a distance of approximately 150 m from the quarry face. Blasting operations are used as mining technology here so the...

  9. Vibration response of waste rock dump in open pit mine caused by blasting operation

    OpenAIRE

    Lednická, M. (Markéta); Kaláb, Z. (Zdeněk)

    2015-01-01

    In the open pit mine near Jarnoltowek (Poland), phyllite is excavated and rock waste is deposited on the dump directly in the mine; that is at a distance of approximately 150 m from the quarry face. Blasting operations are used as mining technology here so the rock waste dump could be influenced by these vibrations significantly. The paper presents results of experimental seismological measurement performed on four levels of the rock waste dump in the discussed mine.

  10. Prediction of Backbreak in Open-Pit Blasting Operations Using the Machine Learning Method

    Science.gov (United States)

    Khandelwal, Manoj; Monjezi, M.

    2013-03-01

    Backbreak is an undesirable phenomenon in blasting operations. It can cause instability of mine walls, falling down of machinery, improper fragmentation, reduced efficiency of drilling, etc. The existence of various effective parameters and their unknown relationships are the main reasons for inaccuracy of the empirical models. Presently, the application of new approaches such as artificial intelligence is highly recommended. In this paper, an attempt has been made to predict backbreak in blasting operations of Soungun iron mine, Iran, incorporating rock properties and blast design parameters using the support vector machine (SVM) method. To investigate the suitability of this approach, the predictions by SVM have been compared with multivariate regression analysis (MVRA). The coefficient of determination (CoD) and the mean absolute error (MAE) were taken as performance measures. It was found that the CoD between measured and predicted backbreak was 0.987 and 0.89 by SVM and MVRA, respectively, whereas the MAE was 0.29 and 1.07 by SVM and MVRA, respectively.

  11. Postconcussion symptoms reported by Operation Enduring Freedom/Operation Iraqi Freedom veterans with and without blast exposure, mild traumatic brain injury, and posttraumatic stress disorder.

    Science.gov (United States)

    O'Neil, Maya Elin; Callahan, Megan; Carlson, Kathleen F; Roost, Mai; Laman-Maharg, Benjamin; Twamley, Elizabeth W; Iverson, Grant L; Storzbach, Daniel

    2017-06-01

    This study examined symptom reporting related to the 10th Edition of the International Statistical Classification of Diseases and Related Health Problems (ICD-10) criteria for postconcussional syndrome (PCS) in Operation Enduring Freedom (OEF) and Operation Iraqi Freedom (OIF) Veterans. Our aims were to: (a) examine relationships among PCS symptoms by identifying potential subscales of the British Columbia Postconcussion Symptom Inventory (BC-PSI); and (b) examine group differences in BC-PSI items and subscales in Veterans with and without blast exposure, mild traumatic brain injury (mTBI), and posttraumatic stress disorder (PTSD). Our sample included Veterans with blast-related mTBI history (n = 47), with blast exposure but no mTBI history (n = 20), and without blast exposure (n = 23). Overall, 37 Veterans had PTSD, and 53 did not. We conducted an exploratory factor analysis (EFA) of the BC-PSI followed by multivariate analysis of variance to examine differences in BC-PSI subscale scores by blast exposure, mTBI history, and PTSD. BC-PSI factors were interpreted as cognitive, vestibular, affective, anger, and somatic. Items and factor scores were highest for Veterans with blast exposure plus mTBI, and lowest for controls. Vestibular, affective, and somatic factors were significantly higher for Veterans with blast exposure plus mTBI than for controls, but not significantly different for those with blast exposure but no mTBI. These results remained significant when PTSD symptom severity was included as a covariate. Cognitive, anger, and somatic subscales were significantly higher for Veterans with PTSD, though there was no interaction effect of PTSD and mTBI or blast history. EFA-derived subscales of the BC-PSI differentiated Veterans based on blast exposure, mTBI history, and PTSD.

  12. Experimental Setup to Assess Blast and Penetration-Induced Secondary Debris in a Military Operations in Urban Terrain (MOUT) Environment

    Science.gov (United States)

    2015-11-01

    in a Military Operations in Urban Terrain (MOUT) Environment by Paul S Duvall Approved for public release; distribution...Research Laboratory Experimental Setup to Assess Blast and Penetration-Induced Secondary Debris in a Military Operations in Urban Terrain...Induced Secondary Debris in a Military Operations in Urban Terrain (MOUT) Environment 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM

  13. Operating experience, and emission rates of scrubber baghouses, scrubber ESP's and furnace injection of lime at RDF facilities

    International Nuclear Information System (INIS)

    Smith, J.M.; Hartman, R.M.

    1991-01-01

    This paper focuses on operational, economic and environmental considerations of different air pollution control devices at three ABB Resource REcovery Systems (RRS) refuse derived fuel (RDF) facilities (Mid-Connecticut Facility in Hartford, CT, The Greater Detroit Resource Recovery Facility, the H-POWER Facility in Honolulu, HI). The air pollution control devices are: a dry scrubber absorber followed by a fabric filter baghouse, a dry scrubber absorber followed by a five field ESP, lime injection to the furnace followed by a hot electrostatic precipitator. Evaluating these three types of control devices is important because of new EPA emission guideline regulations that mandate restricted particulate, dioxin, and acid gas emission limits on municipal waste combustion facilities (MWC) greater than 250 tons per day combustion capacity. As a result of these new regulations, many existing MWC's will be faced with requirements to upgrade their air pollution control systems

  14. Computer simulation of waste combustion in a moving grate furnace as a tool for process optimization and operator trainings

    NARCIS (Netherlands)

    Brem, G.; Kessel, L.B.M. van

    1998-01-01

    A computer model has been developed to simulate the waste combustion process in a moving grate furnace. The computer model describes the main processes occurring both in the waste layer on the grate, and in the gas phase in the furnace. The boiler section and the flue gas cleaning equipment are also

  15. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  16. 33 CFR 165.T09-0290 - Safety Zones; Blasting Operations and Movement of Explosives, St. Marys River, Sault Sainte Marie...

    Science.gov (United States)

    2010-07-01

    ... 33 Navigation and Navigable Waters 2 2010-07-01 2010-07-01 false Safety Zones; Blasting Operations... SAFETY REGULATED NAVIGATION AREAS AND LIMITED ACCESS AREAS Specific Regulated Navigation Areas and Limited Access Areas Ninth Coast Guard District § 165.T09-0290 Safety Zones; Blasting Operations and...

  17. Cupola Furnace Computer Process Model

    Energy Technology Data Exchange (ETDEWEB)

    Seymour Katz

    2004-12-31

    The cupola furnace generates more than 50% of the liquid iron used to produce the 9+ million tons of castings annually. The cupola converts iron and steel into cast iron. The main advantages of the cupola furnace are lower energy costs than those of competing furnaces (electric) and the ability to melt less expensive metallic scrap than the competing furnaces. However the chemical and physical processes that take place in the cupola furnace are highly complex making it difficult to operate the furnace in optimal fashion. The results are low energy efficiency and poor recovery of important and expensive alloy elements due to oxidation. Between 1990 and 2004 under the auspices of the Department of Energy, the American Foundry Society and General Motors Corp. a computer simulation of the cupola furnace was developed that accurately describes the complex behavior of the furnace. When provided with the furnace input conditions the model provides accurate values of the output conditions in a matter of seconds. It also provides key diagnostics. Using clues from the diagnostics a trained specialist can infer changes in the operation that will move the system toward higher efficiency. Repeating the process in an iterative fashion leads to near optimum operating conditions with just a few iterations. More advanced uses of the program have been examined. The program is currently being combined with an ''Expert System'' to permit optimization in real time. The program has been combined with ''neural network'' programs to affect very easy scanning of a wide range of furnace operation. Rudimentary efforts were successfully made to operate the furnace using a computer. References to these more advanced systems will be found in the ''Cupola Handbook''. Chapter 27, American Foundry Society, Des Plaines, IL (1999).

  18. Crucible and coil monitoring during melting operation in induction crucible furnaces; Tiegel- und Spulenueberwachung beim Schmelzbetrieb von Induktionstiegeloefen

    Energy Technology Data Exchange (ETDEWEB)

    Doetsch, Erwin; Forsthoevel, Christoph; Rische, Marco [ABP Induction Systems GmbH, Dortmund (Germany)

    2013-03-15

    The immediate proximity of the metal melt, with a temperature of up to above, 1600 C, to the induction coil in inductive melting necessitates highly reliable monitoring systems, in order to prevent dangerous contact between the melt and the cooling-water-conducting copper section. Ground-fault monitoring, in which the electrical resistance between the melt and the coil is continuously measured, is a standard solution for this function. Everyday use of this long-established system has been made more dependable by automating a number of functions, and the system has also been adapted to modern plant technology, including synchronous tandem operation of two crucible furnaces from a common converter power supply, for example. Measurement of frequency and effective power, as a function of wall thickness, is a supplementary monitoring strategy. Processing of the measured data in the melt processor, in combination with visual assessment, permits appraisal of the integral crucible state and reliable estimation of the remaining service-life of the current crucible. (orig.)

  19. Final Report, Materials for Industrial Heat Recovery Systems, Task 1 Improved Materials and Operation of Recuperators for Aluminum Melting Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, James R.; Sarma, Gorti B.; Thekdi, Arvind; Meisner Roberta A.; Phelps, Tony; Willoughby, Adam W.; Gorog, J. Peter; Zeh, John; Ningileri, Shridas; Liu, Yansheng; Xiao, Chenghe

    2007-09-30

    Production of aluminum is a very energy intensive process which is increasingly more important in the USA. This project concentrated on the materials issues associated with recovery of energy from the flue gas stream in the secondary industry where scrap and recycled metal are melted in large furnaces using gas fired burners. Recuperators are one method used to transfer heat from the flue gas to the air intended for use in the gas burners. By preheating this combustion air, less fuel has to be used to raise the gas temperature to the desired level. Recuperators have been successfully used to preheat the air, however, in many cases the metallic recuperator tubes have a relatively limited lifetime – 6 to 9 months. The intent of this project was to determine the cause of the rapid tube degradation and then to recommend alternative materials or operating conditions to prolong life of the recuperator tubes. The first step to understanding degradation of the tubes was to examine exposed tubes to identify the corrosion products. Analyses of the surface scales showed primarily iron oxides rather than chromium oxide suggesting the tubes were probably cycled to relatively high temperatures to the extent that cycling and subsequent oxide spalling reduced the surface concentration of chromium below a critical level. To characterize the temperatures reached by the tubes, thermocouples were mounted on selected tubes and the temperatures measured. During the several hour furnace cycle, tube temperatures well above 1000°C were regularly recorded and, on some occasions, temperatures of more than 1100°C were measured. Further temperature characterization was done with an infrared camera, and this camera clearly showed the variations in temperature across the first row of tubes in the four recuperator modules. Computational fluid dynamics was used to model the flow of combustion air in the tubes and the flue gas around the outside of the tubes. This modeling showed the

  20. The influence of chemical composition and fineness on the performance of alkali activated cements obtained from blast furnace slags; A influencia da composicao quimica e da finura no desempenho de cimentos alcali ativados obtidos com escorias de alto forno

    Energy Technology Data Exchange (ETDEWEB)

    Langaro, Eloise Aparecida; Matoski, Adalberto, E-mail: elolangaro@hotmail.com, E-mail: adalberto@utfpr.edu.br [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba (Brazil); Luz, Caroline Angulski da; Buth, Islas Stein; Moraes, Maryah Costa de; Pereira Filho, Jose Ilo, E-mail: angulski@utfpr.edu.br, E-mail: islas_sb@hotmail.com, E-mail: maryah_moraes@hotmail.com, E-mail: ilofilho@yahoo.com.br [Universidade Tecnologica Federal do Parana (UTFPR), Pato Branco, PR (Brazil)

    2017-01-15

    New binders are being developed for concrete in order to reduce the environmental impact mainly related to CO{sub 2} emissions. Alkali -activated cements (CATs) are obtained from lime-aluminosilicate materials and an alkali activator and can reduce by 80% the emission of CO{sub 2} compared to Portland Cement (PC). Papers have also shown physical and mechanical properties similar or higher than those presented by the PC, however, the activation of raw material is complex. Recent papers have also have showed a strong influence of the characteristics of raw material on the performance of CAT, however, little mentioned in the literature.. Therefore, this paper aimed to analyze the influence of characteristics of blast furnace slag (fineness and chemical composition) on the behavior of activated alkali cements. For this purpose, two slags were used, A and B, which were submitted to different milling times; and activated using 5% of NaOH. Mortars and pastes were prepared for compressive strength testing (7 and 28 days), measurements of heat of hydration and investigation of microstructure (XRD and DSC) were made. The results showed that the mortar made with slag A reached a very good mechanical performance, close to 48MPa at 28 days, and higher formation of CSH, in opposite of slag B. The probable hypothesis of this study is that the system formed in CAT made with slag A (containing more Al{sub 2}O{sub 3}) could provide CSH with a greater incorporation of Al and a lower crystallinity, increasing the mechanical strength. (author)

  1. Remote operations on the furnace assembly and product canister in high-level waste vitrification plant at Tarapur and scope for automation in future such plants

    International Nuclear Information System (INIS)

    Mohandas, J.M.; Samuel, M.T.

    1990-01-01

    Vitrification of high level liquid waste produced in a fuel reprocessing plant is carried out inside a concrete cell with provisons for all operations on the main equipment, that is the induction heated furnace, to be carried out by remote handling gadgets. Since each canister of the vitrified waste product in a batch can contain upto 0.6 million curie of activity, these operations are required to be highly reliable. The present plant has provisions for these remote operations mainly by manual mode using remote handling gadgets like power manipulator, MSMs, incell crane etc. With the advent of advanced technology of automation and possible use of robotics, it is considered that a much more reliable, less time consuming and efficient operation can be carried out using such techniques. This paper describes the present mode of operation in the cell and points out the areas in which automation of these operations can be adopted. (author). 3 figs

  2. Desempenho de telhas de escória de alto forno e fibras vegetais em protótipos de galpões Performance of tiles composed of blast furnace slag and vegetable fiber in prototype barns

    Directory of Open Access Journals (Sweden)

    Maristela N. da Conceição

    2008-10-01

    Full Text Available Busca-se, em todo o mundo, a substituição do cimento amianto por alternativas seguras para o ambiente e para a saúde do trabalhador, além de econômicas, razão por que o uso de fibras vegetais como aglomerado em países tropicais onde estes resíduos são abundantes, tem-se mostrado bastante viável. No presente experimento foram comparadas telhas de cimento amianto pintadas com tinta reflexiva, telhas cerâmicas e telhas compostas de uma matriz à base de cimento Portland CPII 32Z (ABNT NBR-5735, escória de alto-forno (EAF e sílica ativa, reforçadas com fibras de polpa celulósica de sisal (Agave sisalana. Utilizaram-se protótipos de galpões avícolas nos quais o calor produzido pelas aves foi simulado por lâmpadas incandescentes. Para caracterização do ambiente térmico lançou-se mão dos índices de conforto: ITU (índice de temperatura e umidade, ITGU (índice de temperatura de globo e umidade, CTR (carga térmica radiante e entalpia (H em que os resultados demonstraram que as telhas compostas apresentaram comportamento térmico semelhante ao das telhas cerâmicas, podendo ser utilizadas em substituição às telhas de cimento amianto.The substitution of cement asbestos by safer and equally economical alternatives has being searched for throughout the world. The usage of vegetal staple fiber as agglomerate in tropical countries where these residues are abundant has shown it self to be viable. In this study, roofing tiles fabricated with cement base Portland CPII 32Z (ABNT NBR-5735, blast furnace slag (EAF, active silica reinforced with cellulose pulp staple fibers of sisal (Agave sisalana were compared with cement asbestos roofing tiles with white paint and ceramic roofing tiles. Prototypes of poultry facilities were used and lamps simulated the heat produced by the birds. Indices ITU, ITGU, CTR and entalpy (H were employed for the characterization of the thermal atmospheric comfort and the results showed that the alternative

  3. DIRECT AIR BLAST EXPOSURE EFFECTS IN ANIMALS, OPERATION UPSHOT-KNOTHOLE, PROJECT 4.2

    Energy Technology Data Exchange (ETDEWEB)

    DRAEGER, R.H. (UNITED STATES NAVY - DEPARTMENT OF); LEE, R.H. (UNITED STATES NAVY - DEPARTMENT OF)

    1953-12-31

    Project 4.2 was designed to study direct (primary) air blast injury, in animals, from an atomic weapon in the range of 20 to 50 psi under circumstances affording protection against missiles, thermal and ionizing radiation and to estimate the probable direct air blast hazard in man. The pressure levels at which atomic weapons direct air blast injuries occur will determine, to a large extent, the number of blast casualties likely to be encountered. It is probable that fatal overpressures are not reached until well within the range at which indirect (secondary) blast, thermal and ionizing radiation are practically certain to prove fatal. Only in special situations affording partial protection from other injuries are blast injuries likely to be of practical importance. Two animal species of widely different body weights (700 rats and 56 dogs) were exposed, together with air pressure recorders, in aluminum cylinders, covered by sandbags and dirt but open at both ends, at seven stations distributed within the intended overpressure range of 20 to 50 psi of Shot 10« About 200 rats were likewise exposed in Shot 9. Unfortunately, the destructive effect of the air blast of Shot 10 was much greater than anticipated. Many of the exposure cylinders were displaced and their contents destroyed. Only a partial recovery of the animals was possible due to the excessive radioactive contamination which greatly limited the time in the area. Most of the animals were dead upon recovery. Those living were in a state of severe shock. Autopsy findings showed remarkably few traumatic lesions and lung hemorrhages in spite of the rough treatment and high overpressure to which they were subjected. The rats recovered from Shot 9 were exposed to a recorded pressure of 18 to 2k psi. The autopsy findings showed moderate lung hemorrhage in most of the animals undoubtedly due to direct air blast injury. The findings were typical of those seen following exposure to air blast from HE or in the shock

  4. Remote operated vehicle with CO2 blasting (ROVCO2): Volume 1. Final report, September 1993--July 1996

    International Nuclear Information System (INIS)

    1996-06-01

    This report documents the second phase of the Remote Operated Vehicle with CO 2 Blasting (ROVCO 2 ) Program. The ROVCO 2 Program's goal is to develop and demonstrate a tool to improve the productivity of concrete floor decontamination. The second phase integrated non-developmental subsystems on to the ROVCO 2 system and performed quantitative decontamination effectiveness, productivity, and reliability testings. The report documents these development activities and the analysis of cost and performance. The results show that the ROVCO 2 system is an efficient decontamination tool

  5. Vibration response of waste rock dump in open pit mine caused by blasting operation

    Czech Academy of Sciences Publication Activity Database

    Lednická, Markéta; Kaláb, Zdeněk

    2015-01-01

    Roč. 20, č. 2 (2015), s. 71-79 ISSN 1335-1788 R&D Projects: GA ČR GP13-07027P Institutional support: RVO:68145535 Keywords : dump * vibration * blasting * seismic noise * spectral ratio Subject RIV: JM - Building Engineering Impact factor: 0.390, year: 2015 http://actamont.tuke.sk/pdf/2015/n2/1lednicka.pdf

  6. A cylindrical furnace for absorption spectral studies

    Indian Academy of Sciences (India)

    Unknown

    our laboratory. The components and accessories required for operating this furnace are described here. The salient feature of this furnace is that it contains three separate heating zones. The heating zone at .... spectrograph, the electronic absorption spectrum of C1Π ← X1Σ system of InBr at. ~ 2800 Å. The bands of C ← X ...

  7. Investigation of exhaust gas temperature distribution within a furnace of a stoker fired boiler as a function of its operating parameters

    Science.gov (United States)

    Krawczyk, Piotr; Badyda, Krzysztof; Szczygieł, Jacek; Młynarz, Szczepan

    2015-09-01

    Distribution of the exhaust gas temperature within the furnace of a grate boiler greatly depends on its operating parameters such as output. It has a considerably different character than temperature distributions in other types of boilers (with pulverised or fluidised bed), as it varies considerably across the chamber. Results presented in this paper have been obtained through research of a grate-fired hot water boiler with a nominal rating of some 30 MW. Measurements have been taken by introducing temperature sensors into prearranged openings placed in the boiler side walls. Investigation has been carried out for different output levels. Tests involved thermocouples in ceramic coating and aspirated thermocouples. The latter were used to eliminate influence of radiative heat transfer on measured results. Values obtained with both methods have been cross-checked.

  8. 76 FR 71517 - Takes of Marine Mammals During Specified Activities; Blasting Operations by the U.S. Army Corps...

    Science.gov (United States)

    2011-11-18

    ... shall determine the thickness of stemming using blasting industry conventional stemming calculations... marine animals near the blast (Keevin et al., 1999). The visual evidence from a typical confined blast is..., including inshore waters of the bays, sounds, and estuaries. Except for animals residing within the Southern...

  9. Measurement of airflow in residential furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Biermayer, Peter J.; Lutz, James; Lekov, Alex

    2004-01-24

    In order to have a standard for furnaces that includes electricity consumption or for the efficiency of furnace blowers to be determined, it is necessary to determine the airflow of a furnace or furnace blower. This study focused on airflow testing, in order to determine if an existing test method for measuring blower airflow could be used to measure the airflow of a furnace, under conditions seen in actual installations and to collect data and insights into the operating characteristics of various types of furnace blowers, to use in the analysis of the electricity consumption of furnaces. Results of the measured airflow on furnaces with three types of blower and motor combinations are presented in the report. These included: (1) a forward-curved blower wheel with a typical permanent split capacitor (PSC) motor, (2) a forward-curved blower wheel with an electronically-commutated motor (ECM), and (3) a prototype blower, consisting of a backward-inclined blower wheel matched to an ECM motor prototype, which is being developed as an energy-saving alternative to conventional furnace blowers. The testing provided data on power consumption, static and total pressure, and blower speed.

  10. A Review on the Dissection of Quenched Blast Furnaces—Spanning from the Early 1950s to the 1970s

    Directory of Open Access Journals (Sweden)

    Wei Zhang

    2016-10-01

    Full Text Available Since its invention until the 1950s, the iron blast furnace was viewed as a strange ‘black box’. Its operation was largely empirical and much of the information needed for monitoring and control of the process was yet to be known. More complete information was needed concerning the process such as the reduction of iron-bearing raw materials, the distribution of materials throughout the stack, the size, location, and structure of the fusion zone, and the transfer of silicon, sulfur, and carbon to the slag and metal. Hence, to obtain a better understanding of the blast furnace process, some iron-makers came up with the idea of quenching the contents of the furnace following normal operations. This was done in a neutral nitrogen atmosphere. The quenched contents were then sampled for analysis. Thus, this paper was written to discuss such works, spanning from the early 1950s to the 1970s. Care has been taken to include most of their findings and readers who have a fair amount of iron-making knowledge should be able to see and understand the in-furnace phenomena as the ‘black box’ unfolds itself. Most of the text will be focused on two important studies into the matter, the first being the U.S. Bureau of Mines case in 1959 and the next being the Iron and Steel Institute of Japan (ISIJ studies in the 1970s. The contribution of these works to modern day blast furnace operation is also discussed in the paper.

  11. Avaliação das possibilidades de escórias de siderurgia como corretivos da acidez do solo Evaluation of blast furnace slags as correctives for soil acidity

    Directory of Open Access Journals (Sweden)

    Antônio Carlos Pimentel Wutke

    1962-01-01

    .This paper presents preliminary results obtained in a greenhouse test in which blast furnace slags and other lime materials were compared as soil correctives. Comparisons were made between dolomitic limestone, calcitic limestone, oyster-shell lime, slag from iron production and slag from steel production by the Martin-Siemens basic procedure. These materials were compared at two different rates. General application of NPK fertilizers was made and the control treatment received no lime. The soybean variety Abura (Glycine max (L. Merril was utilized as an indicator plant; four plants were grown in each pot. Final grain production was measured and soil samples were collected, from the pots, in order to check the pH and exchangeable acidity (H+ + Al+3. The results obtained showed that under the conditions of the test, the dolomitic limestone, the calcitic limestone and the oyster-shell lime were all equally efficient in their corrective effect. The slag from steel production showed an intermediary effect, while the slag from iron prodution appeared to be the least efficient. The grain yield from these treatments did not presente any statistically significant difference. The actual grinding of the materials used in the experiment seemed satisfactory. A finer grinding is not deemed necessary unless it is required by the legislation covering the commerce of soil correctives.

  12. Optical cavity furnace for semiconductor wafer processing

    Science.gov (United States)

    Sopori, Bhushan L.

    2014-08-05

    An optical cavity furnace 10 having multiple optical energy sources 12 associated with an optical cavity 18 of the furnace. The multiple optical energy sources 12 may be lamps or other devices suitable for producing an appropriate level of optical energy. The optical cavity furnace 10 may also include one or more reflectors 14 and one or more walls 16 associated with the optical energy sources 12 such that the reflectors 14 and walls 16 define the optical cavity 18. The walls 16 may have any desired configuration or shape to enhance operation of the furnace as an optical cavity 18. The optical energy sources 12 may be positioned at any location with respect to the reflectors 14 and walls defining the optical cavity. The optical cavity furnace 10 may further include a semiconductor wafer transport system 22 for transporting one or more semiconductor wafers 20 through the optical cavity.

  13. Epidemiological Study of Mild Traumatic Brain Injury Sequelae Caused by Blast Exposure During Operations Iraqi Freedom and Enduring Freedom

    Science.gov (United States)

    2014-11-01

    assessing their own cognitive abilities; instead, the strongest influence on self -assessment is self - esteem , not actual performance.41 Therefore, a...blast mTBI diagnosis. Further, based on our clinical experience and supportive data from athletic mTBI literature, we assumed that those having...toward an association between blast mTBI grade and PCS. There was no relationship between self -reported non-blast head injuries or month since worst or

  14. SPECIFIC DEGRADATION STRUCTURE FEATURES AND MECHANICAL PROPERTIES OF FURNACE AND HEAT POWER EQUIPMENT ELEMENTS AFTER LONG-TERM OPERATION

    Directory of Open Access Journals (Sweden)

    F. I. Panteleenko

    2012-01-01

    Full Text Available The paper presents results of investigations on structure and mechanical properties of technological equipment elements made of heat-resistant steels. A scale of chrome and molybdenum steel microstructure degradation based on evaluation of  coagulated carbide size and material mechanical properties (a point from 0-operation without time limits, up to 4-operation prohibition has been proposed in the paper. It has been  established that an analysis of  steel microstructure directly on equipment elements by means of a portable microscope is an efficient express method for evaluation of equipment condition and structures due to control of material structure degradation rate of a diagnosed object.

  15. Cast construction elements for heat treatment furnaces

    Directory of Open Access Journals (Sweden)

    B. Piekarski

    2011-07-01

    Full Text Available The study presents sketches and photos of the cast creep-resistant components used in various types of heat treatment furnaces. The shape of the elements results from the type of the operation carried out in the furnace, while dimensions are adjusted to the size of the furnace working chamber. The castings are mainly made from the high-alloyed, austenitic chromium-nickel or nickel-chromium steel, selecting the grade in accordance with the furnace operating conditions described by the rated temperature, the type and parameters of the applied operating atmosphere, and the charge weight. Typical examples in this family of construction elements are: crucibles, roller tracks, radiant tubes and guides. The majority of castings are produced in sand moulds.

  16. Blast Technologies

    Science.gov (United States)

    2011-06-27

    Team Leader Risa Scherer Blast Mitigation Interior and Laboratory Team Leader Blast Technologies POC’s Government Point Of Contacts (POCs): To...to yield injury assessments at higher fidelities and with higher confidence UNCLASSIFIED UNCLASSIFIED Risa Scherer Blast Mitigation Interior and

  17. AUTOMATION OF GLASS TEMPERING FURNACE BY USING PLC

    Directory of Open Access Journals (Sweden)

    Abdullah BÜYÜKYILDIZ

    2007-02-01

    Full Text Available In this study, a furnace which is used for observation of environments under high temperature, and also used for manufacturing of glasses which are resisted to high temperature has been designed and implemented. Automation of this system has been done by using PLC. Operating parameters of furnace such as materials entering, the furnace, the local temperature control of furnace, cooling control and materials outing have been sensed with Hall Effect Sensor. Furthermore, the observation of parameters of furnace on screen has been provided with SCADA software. Obtained products have been shown the system works successfully.

  18. Fossil fuel furnace reactor

    Science.gov (United States)

    Parkinson, William J.

    1987-01-01

    A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

  19. Programmable temperature regulator of VAO-1 furnace

    International Nuclear Information System (INIS)

    Zahalka, F.

    1979-01-01

    A programmable temperature controller is described for a furnace for high-level waste processing. Furnace temperature is controlled by a program compiled from a combination of 3 parts with different linear increments or decrements of time dependent temperature and 2 parts with isothermal control for over a preset period. The equipment consists essentially of a programming unit, a programmed digital-to-analog converter and a power unit. The design is described in detail and its specifications are given. The maximum operating temperature of 1500 degC may be reached in the furnace charge section. (B.S.)

  20. Blast biology: a study of the primary and tertiary effects of blast in open underground protective shelters. Project 33. 1 of Operation Plumbbob

    Energy Technology Data Exchange (ETDEWEB)

    Ricmond, D.R.; Taborelli, R.V.; Bowen, I.G.

    1959-02-01

    Dogs, pigs, rabbits, guinea pigs, and mice were exposed to nuclear detonations in two open underground partitioned shelters. The shelters were of similar construction, and each was exposed to separate detonations. Each inner chamber filled through its own orifice; thus four separate pressure environments were obtained. An aerodynamic mound was placed over the escape hatch of each structure to determine its effect on the pressure-curve shape inside the chamber. In one test a sieve plate bolted across the top of the mound was evaluated. Wind protective baffles of solid plate and of heavy wire screen were installed in the shelters to compare primary and tertiary blast effects on dogs. The shelters also contained static and dynamic pressure gages, radiation detectors, telemetering devices, and, in one test, air-temperature measuring instruments, dust-collecting trays, and eight pigs for the biological assessment of thermal effects. One dog was severely injured from tertiary blast effects associated with a maximal dynamic pressure (Q) of 10.5 psi, and one was undamaged with a maximal Q of 2 psi. Primary blast effects resulting from peak overpressures of 30.3, 25.5, 9.5, and 4.1 psi were minimal. The mortality was 19% of the mice exposed to a peak pressure of 30.3 psi and 5 and 3% of the guinea pigs and mice exposed to a peak pressure of 25.5 psi. Many of the rabbits, guinea pigs, and mice sustained slight lung hemorrhages at maximum pressues of 25.5 and 30.3 psi. Eardrum perforation data for all species, except mice, were recorded. Following shot 2, thermal effects were noted. Animals of the groups saved for observation have died from ionizing-radiation effects.

  1. Advanced steel reheat furnace

    Energy Technology Data Exchange (ETDEWEB)

    Moyeda, D.; Sheldon, M.; Koppang, R. [Energy and Environmental Research Corp., Irvine, CA (United States); Lanyi, M.; Li, X.; Eleazer, B. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  2. Distribution of trace metals at Hopewell Furnace National Historic Site, Berks and Chester Counties, Pennsylvania

    Science.gov (United States)

    Sloto, Ronald A.; Reif, Andrew G.

    2011-01-01

    Hopewell Furnace, located approximately 50 miles northwest of Philadelphia, was a cold-blast, charcoal iron furnace that operated for 113 years (1771 to 1883). The purpose of this study by the U.S. Geological Survey, in cooperation with the National Park Service, was to determine the distribution of trace metals released to the environment from an historical iron smelter at Hopewell Furnace National Historic Site (NHS). Hopewell Furnace used iron ore from local mines that contained abundant magnetite and accessory sulfide minerals enriched in arsenic, cobalt, copper, and other metals. Ore, slag, cast iron furnace products, soil, groundwater, stream base flow, streambed sediment, and benthic macroinvertebrates were sampled for this study. Soil samples analyzed in the laboratory had concentrations of trace metals low enough to meet Pennsylvania Department of Environmental Protection standards for non-residential use. Groundwater samples from the supply well met U.S. Environmental Protection Agency drinking-water regulations. Concentrations of metals in surface-water base flow at the five stream sampling sites were below continuous concentration criteria for protection of aquatic organisms. Concentrations of metals in sediment at the five stream sites were below probable effects level guidelines for protection of aquatic organisms except for copper at site HF-3. Arsenic, copper, lead, zinc, and possibly cobalt were incorporated into the cast iron produced by Hopewell Furnace. Manganese was concentrated in slag along with iron, nickel, and zinc. The soil near the furnace has elevated concentrations of chromium, copper, iron, lead, and zinc compared to background soil concentrations. Concentrations of toxic elements were not present at concentrations of concern in water, soil, or stream sediments, despite being elevated in ore, slag, and cast iron furnace products. The base-flow surface-water samples indicated good overall quality. The five sampled sites generally had

  3. Waste and dust utilisation in shaft furnaces

    Directory of Open Access Journals (Sweden)

    Senk, D.

    2005-12-01

    Full Text Available Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

    Los residuos y polvos de filtro provenientes de la industria siderúrgica, de la obtención de metales no ferrosos y de otras industrias, pueden ser utilizados, por ejemplo, en procesos de aglomeración como sintetizado, peletizado o briqueteado. En su caso, estos pueden ser inyectados en los hornos de cuba. Este artículo se enfoca a la inyección de estos materiales en los hornos de cuba. El comportamiento de la combustión y reducción de los polvos ricos en hierro y carbono y también lodos que contienen plomo, zinc y compuestos alcalinos y otros residuos con o sin carbón pulverizado (CP fue examinado, cuando se inyectaron en hornos de cuba. Los siguientes hornos de cuba fueron examinados: Horno alto, cubilote, OxiCup y horno de cuba Imperial Smelting. Las investigaciones se llevaron a cabo a escala de laboratorio e industrial. Algunos residuos y polvos bajo ciertas condiciones, no sólo pueden ser reciclados, sino también mejoran la eficiencia de combustión en las toberas, la operación y productividad del horno.

  4. Calculations in furnace technology

    CERN Document Server

    Davies, Clive; Hopkins, DW; Owen, WS

    2013-01-01

    Calculations in Furnace Technology presents the theoretical and practical aspects of furnace technology. This book provides information pertinent to the development, application, and efficiency of furnace technology. Organized into eight chapters, this book begins with an overview of the exothermic reactions that occur when carbon, hydrogen, and sulfur are burned to release the energy available in the fuel. This text then evaluates the efficiencies to measure the quantity of fuel used, of flue gases leaving the plant, of air entering, and the heat lost to the surroundings. Other chapters consi

  5. Solar Convective Furnace for Metals Processing

    Science.gov (United States)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  6. Addendum 1 to CSERs 94-007 and 94-008: Use of 2.2 liter boats in muffle furnace operations at PFP

    International Nuclear Information System (INIS)

    Hess, A.L.

    1996-01-01

    This criticality safety review justifies raising the container size limit in CPS-Z-165-80621 and CPS-165-80622 to 2.3 liters, thereby allowing the use of 2.2-liter furnace boats in the Pu stabilization activities covered by these specifications

  7. ENERGY STAR Certified Furnaces

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 4.1 ENERGY STAR Program Requirements for Furnaces that are effective as of February 1,...

  8. IRON ORE SINTER PRODUCTION USING ELECTRIC ARC FURNACE DUST AS RAW MATERIAL

    Directory of Open Access Journals (Sweden)

    Victor Bridi Telles

    2013-03-01

    Full Text Available The steel production through Electric Arc Furnaces (EAF generates approximately 15% to 20% of Electric Arc Furnace Dust (EAFD. This waste is considered dangerous due to the presence of metals as lead and cadmium that leach in contact with water. Because of this, the EAFD recycling becomes an alternative to diminish the costs with landfills and environmental harms caused by the waste. The iron ore sintering is a process that reuses most part of powders generated by the steelmaking. However the EAFD is not reused in this process because it contains zinc. The zinc is highly detrimental inside blast furnaces causing heavy crusts and affecting the thermodynamic equilibrium of the process. Therefore, this work studies the EAFD reuse in the iron ore sintering process to produce iron ore sinter with zinc contents between the limits established for blast furnaces.

  9. Energy Saving in Industrial Annealing Furnaces

    Directory of Open Access Journals (Sweden)

    Fatma ÇANKA KILIÇ

    2018-03-01

    Full Text Available In this study, an energy efficiency studies have been carried out in a natural gas-fired rolling mill annealing furnace of an industrial establishment. In this context, exhaust gas from the furnace has been examined in terms of waste heat potential. In the examinations that have been made in detail; waste heat potential was found as 3.630,31 kW. Technical and feasibility studies have been carried out to realize electricity production through an Organic Rankine Cycle (ORC system for evaluating the waste heat potential of the annealing furnace. It has been calculated that 1.626.378,88 kWh/year of electricity can be generated by using the exhaust gas waste heat of the annealing furnace through an ORC system to produce electric energy with a net efficiency of 16%. The financial value of this energy was determined as 436.032,18 TL/year and the simple repayment period of the investment was 8,12 years. Since the annealing period of the annealing furnace is 2800 hours/year, the investment has not been found to be feasible in terms of the feasibility studies. However, the investment suitability can be assured when the annealing furnace is operating at full capacity for 8,000 hours or more annually.

  10. Compacting of fly dusts from cupola and electric arc furnace

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-01-01

    Full Text Available Recycling and utilization of dust waste is important not only from the point of view of its usage as an alternative source of raw materials, but regarding the environmental problems also. Dust emissions arise from thermal and chemical or physical processes and mechanical actions. Two kinds of fl y dusts from cupola furnaces (hot and cold blast cupola furnace and fl y dust from electric arc furnace were used by experiments. They were pelletized only with addition of water and briquetted with diff erent addition of water glass, bentonite and cement. Quality of briquettes was tested by compression – strength test and by break down test in green state, after drying and afterstoring (1 month.

  11. Radioactive waste melting furnace

    International Nuclear Information System (INIS)

    Nakayama, Junpei.

    1997-01-01

    The present invention provides a radioactive waste melting furnace excellent in heat insulating property, capable of exchanging only refractory materials with lesser amount of contamination. Namely, an heat insulation layer is disposed on the outer wall of the melting furnace. A refractory layer is disposed on the inner wall being in contact with molten materials in the melting furnace. A metal vessel covering the refractory layer is interposed between the heat insulation layer and the refractory layer. In addition, a metal outer shell covering the heat insulation layer is disposed on the heat insulation layer on the outer wall of the melting furnace. Bricks comprising, for example, alumina, carbon, zircon, magnesia or chromia having a low heat conductivity are used for the outer wall heat insulation layer irrespective of the melting performance. The refractory layer on the inner wall is made of bricks comprising chromia, alumina and zircon as molten materials of low basicity and chromia and magnesia as molten materials of high basicity. The materials of the metal vessel may be ordinary carbon steels, cast irons, or stainless steels. The refractory layer is taken out from the melting furnace together with the metal vessel, and only the refractory layer can be removed. Radiation contamination is eliminated. The metal vessel can be used again. (I.S.)

  12. Design and Construction of Oil Fired Compact Crucible Furnace ...

    African Journals Online (AJOL)

    As a prelude to necessary industrialization, foundries are springing up in various parts of Nigeria and most of these foundries rely on oil fired furnaces in their operation. This study is aimed at developing an oil fired crucible furnace from locally sourced materials for foundries in Nigeria. In our design, a new system of fuel ...

  13. Prediction of ground vibrations resulting from the blasting operations in an open-pit mine by adaptive neuro-fuzzy inference system

    Science.gov (United States)

    Iphar, Melih; Yavuz, Mahmut; Ak, Hakan

    2008-11-01

    The aim of this study is to predict the peak particle velocity (PPV) values from both presently constructed simple regression model and fuzzy-based model. For this purpose, vibrations induced by bench blasting operations were measured in an open-pit mine operated by the most important magnesite producing company (MAS) in Turkey. After gathering the ordered pairs of distance and PPV values, the site-specific parameters were determined using traditional regression method. Also, an attempt has been made to investigate the applicability of a relatively new soft computing method called as the adaptive neuro-fuzzy inference system (ANFIS) to predict PPV. To achieve this objective, data obtained from the blasting measurements were evaluated by constructing an ANFIS-based prediction model. The distance from the blasting site to the monitoring stations and the charge weight per delay were selected as the input parameters of the constructed model, the output parameter being the PPV. Valid for the site, the PPV prediction capability of the constructed ANFIS-based model has proved to be successful in terms of statistical performance indices such as variance account for (VAF), root mean square error (RMSE), standard error of estimation, and correlation between predicted and measured PPV values. Also, using these statistical performance indices, a prediction performance comparison has been made between the presently constructed ANFIS-based model and the classical regression-based prediction method, which has been widely used in the literature. Although the prediction performance of the regression-based model was high, the comparison has indicated that the proposed ANFIS-based model exhibited better prediction performance than the classical regression-based model.

  14. HIGH PRODUCTIVITY VACUUM BLASTING SYSTEM

    International Nuclear Information System (INIS)

    McPhee, William S.

    1999-01-01

    The objective of this project is to improve the productivity and lower the expense of existing vacuum blasting technology. This technology is used to remove radioactive contamination, PCBs, and lead-based paint and provides worker protection by continuously recycling the material and dust for the decontamination tasks. The proposed work would increase the cleaning rate and provide safe and cost-effective decontamination of the DOE sites. This work focuses on redesigning and improving existing vacuum blasting technology including blast head nozzles, ergonomic handling of the blast head by reducing its weight; brush-ring design, vacuum level regulator, efficiency of the dust separator, and operational control sensors. The redesign is expected to enhance the productivity and economy of the vacuum blasting system by at least 50% over current vacuum blasting systems. There are three phases in the project. Phase I consists of developing and testing mathematical models. Phase II consists of pre-prototype design and fabrication and pre-prototype unit testing. Phase III consists of prototype design and field verification testing. In phase I, mathematical models are developed and analyzed for the nozzle, blast head, wind curtain, and dust separator, first as individual devices and then combined as an integrated model. This allows study of respective airflow and design parameters. The Contractor shall, based on the results of the mathematical modeling studies, design experimental models of the components and test these models. In addition, the Contractor shall develop sensors to detect the relationship of the blast head to the blast surfaces and controls to minimize the dependency on an operator's skill and judgment to obtain optimum positioning, as well as real-time characterization sensors to determine as the blast head is moving the depth to which coatings must be removed, thereby improving production and minimizing waste. In phase II, the Contractor shall design and

  15. Blast Waves

    CERN Document Server

    Needham, Charles E

    2010-01-01

    The primary purpose of this text is to document many of the lessons that have been learned during the author’s more than forty years in the field of blast and shock. The writing therefore takes on an historical perspective, in some sense, because it follows the author’s experience. The book deals with blast waves propagating in fluids or materials that can be treated as fluids. It begins by distinguishing between blast waves and the more general category of shock waves. It then examines several ways of generating blast waves, considering the propagation of blast waves in one, two and three dimensions as well as through the real atmosphere. One section treats the propagation of shocks in layered gases in a more detailed manner. The book also details the interaction of shock waves with structures in particular reflections, progressing from simple to complex geometries, including planar structures, two-dimensional structures such as ramps or wedges, reflections from heights of burst, and three-dimensional st...

  16. Proceedings of the seventeenth annual conference on explosives and blasting technique. Volume 1

    International Nuclear Information System (INIS)

    Anon.

    1991-01-01

    Papers from this conference dealt with the following topics: surface and underground mine blasting, control of blast effects in sensitive areas, blasthole deviation, regulatory impact when blasting at Superfund sites, computer-aided blast design and monitoring, tunneling techniques, shaft excavations, video camera analysis of blasting operations, soil densification, cost optimization, mine blasting accidents, non-electric initiation systems, and delay detonators. Papers have been indexed separately for inclusion on the data base

  17. Fragment Size Distribution of Blasted Rock Mass

    Science.gov (United States)

    Jug, Jasmin; Strelec, Stjepan; Gazdek, Mario; Kavur, Boris

    2017-12-01

    Rock mass is a heterogeneous material, and the heterogeneity of rock causes sizes distribution of fragmented rocks in blasting. Prediction of blasted rock mass fragmentation has a significant role in the overall economics of opencast mines. Blasting as primary fragmentation can significantly decrease the cost of loading, transport, crushing and milling operations. Blast fragmentation chiefly depends on the specific blast design (geometry of blast holes drilling, the quantity and class of explosive, the blasting form, the timing and partition, etc.) and on the properties of the rock mass (including the uniaxial compressive strength, the rock mass elastic Young modulus, the rock discontinuity characteristics and the rock density). Prediction and processing of blasting results researchers can accomplish by a variety of existing software’s and models, one of them is the Kuz-Ram model, which is possibly the most widely used approach to estimating fragmentation from blasting. This paper shows the estimation of fragmentation using the "SB" program, which was created by the authors. Mentioned program includes the Kuz-Ram model. Models of fragmentation are confirmed and calibrated by comparing the estimated fragmentation with actual post-blast fragmentation from image processing techniques. In this study, the Kuz-Ram fragmentation model has been used for an open-pit limestone quarry in Dalmatia, southern Croatia. The resulting calibrated value of the rock factor enables the quality prognosis of fragmentation in further blasting works, with changed drilling geometry and blast design parameters. It also facilitates simulation in the program to optimize blasting works and get the desired fragmentations of the blasted rock mass.

  18. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T.; Jaeaeskelaeinen, K.; Oeini, J.; Koskiahde, A.; Jokiniemi, J.; Pyykkoenen, J. [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  19. Alterations in autobiographical memory for a blast event in Operation Enduring Freedom and Operation Iraqi Freedom veterans with mild traumatic brain injury.

    Science.gov (United States)

    Palombo, Daniela J; Kapson, Heather S; Lafleche, Ginette; Vasterling, Jennifer J; Marx, Brian P; Franz, Molly; Verfaellie, Mieke

    2015-07-01

    Although loss of consciousness associated with moderate or severe traumatic brain injury (TBI) is thought to interfere with encoding of the TBI event, little is known about the effects of mild TBI (mTBI), which typically involves only transient disruption in consciousness. Blast-exposed Afghanistan and Iraq War veterans were asked to recall the blast event. Participants were stratified based on whether the blast was associated with probable mTBI (n = 50) or not (n = 25). Narratives were scored for organizational structure (i.e., coherence) using the Narrative Coherence Coding Scheme (Reese et al., 2011) and episodic recollection using the Autobiographical Interview Coding Procedures (Levine et al., 2002). The mTBI group produced narratives that were less coherent but contained more episodic details than those of the no-TBI group. These results suggest that mTBI interferes with the organizational quality of memory in a manner that is independent of episodic detail generation. (c) 2015 APA, all rights reserved).

  20. Non-carbon induction furnace

    Science.gov (United States)

    Holcombe, C.E.; Masters, D.R.; Pfeiler, W.A.

    1984-01-06

    The present invention is directed to an induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of non-carbon materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloys. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an rf induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650/sup 0/C for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  1. Thermal Analysis of an Industrial Furnace

    Directory of Open Access Journals (Sweden)

    Mirko Filipponi

    2016-10-01

    Full Text Available Industries, which are mainly responsible for high energy consumption, need to invest in research projects in order to develop new managing systems for rational energy use, and to tackle the devastating effects of climate change caused by human behavior. The study described in this paper concerns the forging industry, where the production processes generally start with the heating of steel in furnaces, and continue with other processes, such as heat treatments and different forms of machining. One of the most critical operations, in terms of energy loss, is the opening of the furnace doors for insertion and extraction operations. During this time, the temperature of the furnaces decreases by hundreds of degrees in a few minutes. Because the dispersed heat needs to be supplied again through the combustion of fuel, increasing the consumption of energy and the pollutant emissions, the evaluation of the amount of lost energy is crucial for the development of systems which can contain this loss. To perform this study, CFD simulation software was used. Results show that when the door opens, because of temperature and pressure differences between the furnace and the ambient air, turbulence is created. Results also show that the amount of energy lost for an opening of 10 min for radiation, convection and conduction is equal to 5606 MJ where convection is the main contributor, with 5020 MJ. The model created, after being validated, has been applied to perform other simulations, in order to improve the energy performance of the furnace. Results show that reducing the opening time of the door saves energy and limits pollutant emissions.

  2. Development and Validation of a 3-Dimensional CFB Furnace Model

    Science.gov (United States)

    Vepsäläinen, Arl; Myöhänen, Karl; Hyppäneni, Timo; Leino, Timo; Tourunen, Antti

    At Foster Wheeler, a three-dimensional CFB furnace model is essential part of knowledge development of CFB furnace process regarding solid mixing, combustion, emission formation and heat transfer. Results of laboratory and pilot scale phenomenon research are utilized in development of sub-models. Analyses of field-test results in industrial-scale CFB boilers including furnace profile measurements are simultaneously carried out with development of 3-dimensional process modeling, which provides a chain of knowledge that is utilized as feedback for phenomenon research. Knowledge gathered by model validation studies and up-to-date parameter databases are utilized in performance prediction and design development of CFB boiler furnaces. This paper reports recent development steps related to modeling of combustion and formation of char and volatiles of various fuel types in CFB conditions. Also a new model for predicting the formation of nitrogen oxides is presented. Validation of mixing and combustion parameters for solids and gases are based on test balances at several large-scale CFB boilers combusting coal, peat and bio-fuels. Field-tests including lateral and vertical furnace profile measurements and characterization of solid materials provides a window for characterization of fuel specific mixing and combustion behavior in CFB furnace at different loads and operation conditions. Measured horizontal gas profiles are projection of balance between fuel mixing and reactions at lower part of furnace and are used together with both lateral temperature profiles at bed and upper parts of furnace for determination of solid mixing and combustion model parameters. Modeling of char and volatile based formation of NO profiles is followed by analysis of oxidizing and reducing regions formed due lower furnace design and mixing characteristics of fuel and combustion airs effecting to formation ofNO furnace profile by reduction and volatile-nitrogen reactions. This paper presents

  3. Blast Impact Prediction Studies at Ghana Manganese Company ...

    African Journals Online (AJOL)

    Michael

    2015-06-01

    Jun 1, 2015 ... Amegbey, N. and Afum, B. O. (2015), Blast Impact Prediction Studies at Ghana Manganese Company (GMC). Ltd, Nsuta ... conduct safe blasting operations in the Pit C North, studies were undertaken to assess the environmental impacts of blast associated with ..... Technology for Construction and Mining,.

  4. High-temperature diffraction experiments with mirror furnace

    International Nuclear Information System (INIS)

    Boysen, H.; Frey, F.

    1999-01-01

    The design and performances of the mirror furnace of neutron scattering experiments at high temperatures are described and illustrated by examples. Neutron diffraction is an invaluable tool for investigating the structure of solids at high temperatures. In materials science there is an increasing interest in high temperature physical properties both from a technological and a scientific point of view, including e.g. ceramics, refractories, fuel cells. Most interesting high-temperature compounds are oxides, for which conventional resistance furnaces operating in vacuum cannot be used because of possible oxygen loss and/or decomposition processes. The mirror furnace is the ideal alternative as it is operated in air or any other desired atmosphere and experiments can be performed in situ, i.e. under real working conditions. For example, additional attachments like electrodes on the sample raise no problems. Here, we give a review of the recent investigations using the mirror furnace. (authors)

  5. Conversion of Furnace oil fired boiler to biomass(Gliricidia) fired (External/Internal) furnace boiler : NA

    OpenAIRE

    Channa Gaya Siriwardhana, Kahandawa Arachchilage

    2010-01-01

    In the present era, with the prevailing competition, the cost of production plays a vital role. As the price of petroleum oils, especially diesel and furnace oil are growing at a steeper rate than solid fuel price, finding a substitute for furnace oil is one of the alternative available. Furnace oil used in boilers can be totally substitute by biomass with an equivalent ratio of 3.5:1 kg/liter on the basis of calorific value. This may results in saving of more than 60% of operating cost and w...

  6. Temperature profiles in high gradient furnaces

    Science.gov (United States)

    Fripp, A. L.; Debnam, W. J.; Woodell, G. A.; Berry, R.; Crouch, R. K.; Sorokach, S. K.

    1989-01-01

    Accurate temperature measurement of the furnace environment is very important in both the science and technology of crystal growth as well as many other materials processing operations. A high degree of both accuracy and precision is acutely needed in the directional solidification of compound semiconductors in which the temperature profiles control the freezing isotherm which, in turn, affects the composition of the growth with a concomitant feedback perturbation on the temperature profile. Directional solidification requires a furnace configuration that will transport heat through the sample being grown. A common growth procedure is the Bridgman Stockbarger technique which basically consists of a hot zone and a cold zone separated by an insulator. In a normal growth procedure the material, contained in an ampoule, is melted in the hot zone and is then moved relative to the furnace toward the cold zone and solidification occurs in the insulated region. Since the primary path of heat between the hot and cold zones is through the sample, both axial and radial temperature gradients exist in the region of the growth interface. There is a need to know the temperature profile of the growth furnace with the crystal that is to be grown as the thermal load. However it is usually not feasible to insert thermocouples inside an ampoule and thermocouples attached to the outside wall of the ampoule have both a thermal and a mechanical contact problem as well as a view angle problem. The objective is to present a technique of calibrating a furnace with a thermal load that closely matches the sample to be grown and to describe procedures that circumvent both the thermal and mechanical contact problems.

  7. A research on ceramsite obtained from blast furnace slag and ...

    African Journals Online (AJOL)

    Jane

    2011-10-05

    Oct 5, 2011 ... This study investigated the feasibility of that at different preheating and sintering temperature ... 2002), lime (Guozhuo et al., 2009), fly ash (Gengying and. Xiaohua, 2003; Halit et al., 2008) to produce ... BFS in this study was obtained from the energy factory of MA. STEEL GROUP, MaAnShan, China. BFS is ...

  8. Granulated blast furnace slag – A boon for foundry industry

    African Journals Online (AJOL)

    Predetermined quantities of sodium silicate and Fe-Si powder were added to the mould ingredients; blending was conducted in a timeframe of five ... were analyzed and same was reported. Figure 2 ... particles with foaming action around it, which can be clearly visible from the obtained SEM images of the moulds under.

  9. Holden gas-fired furnace baseline data. Revision 1

    International Nuclear Information System (INIS)

    Weatherspoon, K.A.

    1996-11-01

    The Holden gas-fired furnace is used in the enriched uranium recovery process to dry and combust small batches of combustibles. The ash is further processed. The furnace operates by allowing a short natural gas flame to burn over the face of a wall of porous fire brick on two sides of the furnace. Each firing wall uses two main burners and a pilot burner to heat the porous fire brick to a luminous glow. Regulators and orifice valves are used to provide a minimum gas pressure of 4 in. water column at a rate of approximately 1,450 scf/h to the burners. The gas flow rate was calculated by determining the gas flow appropriate for the instrumentation in the gas line. Observed flame length and vendor literature were used to calculate pilot burner gas consumption. Air for combustion, purging, and cooling is supplied by a single blower. Rough calculations of the air-flow distribution in piping entering the furnace show that air flow to the burners approximately agrees with the calculated natural gas flow. A simple on/off control loop is used to maintain a temperature of 1,000 F in the furnace chamber. Hoods and glove boxes provide contamination control during furnace loading and unloading and ash handling. Fan EF-120 exhausts the hoods, glove boxes, and furnace through filters to Stack 33. A review of the furnace safety shows that safety is ensured by design, interlocks, procedure, and a safety system. Recommendations for safety improvements include installation of both a timed ignition system and a combustible-gas monitor near the furnace. Contamination control in the area could be improved by redesigning the loading hood face and replacing worn gaskets throughout the system. 33 refs., 16 figs

  10. Classification of patients with myelodysplastic syndromes according to the FAB co-operative group's proposals. Proposals for a redefinition of blast cell type II.

    Science.gov (United States)

    Nielsen, B; Thiede, T; Sundström, C; Hagberg, H

    1984-05-01

    53 patients with the myelodysplastic syndromes (MDS) were classified according to the proposals of the FAB cooperative group 1982. 29 patients had refractory anaemia (RA), 10 refractory anaemia with excess of blasts ( RAEB ), 5 RAEB in transformation, 7 RA with ringed sideroblasts and 2 chronic myelomonocytic leukaemia ( CMML ). Counting blast cells type I and II involved no difficulties. 4 of 15 patients who developed acute myeloid leukaemia (AML) according to the FAB classification of 1976 did not fulfill the new 1982 criteria for AML. A redefinition of the blast cell type II to include a more granulated blast cells, without the characteristics of promyelocytes, would solve this problem. We conclude that a redefinition of the blast cell type II might turn out to be useful.

  11. Operation Greenhouse. Scientific Director's report of atomic weapon tests at Eniwetok, 1951. Annex 2. 9. Blast injuries in foxholes

    Energy Technology Data Exchange (ETDEWEB)

    Talbot, J.M.; Maupin, C.S.

    1985-04-01

    This experiment was conducted to gain information about the amount of protection from direct blast effects that may be provided by foxholes of uniform dimensions located within distances of a nuclear explosion that are recognized as lethal for combinations of thermal and ionzing radiations and indirect blast injuries. Sixteen dogs protected in foxholes were exposed in pairs to the nuclear detonation. Autopsies performed between 10 and 15 hours after the blast demonstrated mild to moderately severe lung hemorrhages and three instances of mild to moderately severe brain hemorrhage. Ruptured ear drums and blast damage to abdominal viscera were infrequent. Evidences of acute ionizing radiation injury consisted in decreases in absolute lymphocyte counts and changes in lymph nodes and spleens. Photographs and diagrams of foxholes, animals, and tissue speciments; graphs of blast pressures, gamma doses, and neutron fluxes are included.

  12. Identification of possible non-stationary effects in a new type of vortex furnace

    Directory of Open Access Journals (Sweden)

    Shadrin Evgeniy Yu.

    2017-01-01

    Full Text Available The article presents the results of an experimental study of pressure and velocity pulsations in the model of improved vortex furnace with distributed air supply and vertically oriented nozzles of the secondary blast. Investigation of aerodynamic characteristics of a swirling flow with different regime parameters was conducted in an isothermal laboratory model (in 1:25 scale of vortex furnace using laser Doppler measuring system and pressure pulsations analyzer. The obtained results have revealed a number of features of the flow structure, and the spectral analysis of pressure and velocity pulsations allows to speak about the absence of large-scale unsteady vortical structures in the studied design.

  13. Análise fluido-dinâmica do escoamento em ensaio de permeabilidade ao ar de argamassas preparadas com cimento Portland de alto-forno Fluid-dynamic analysis of the flow in air permeability measurement of mortars prepared with blast-slag furnace Portland cement

    Directory of Open Access Journals (Sweden)

    V. M. Pereira

    2008-06-01

    . These studies not only have evaluated the permeability of porous media, but also to analyze the behavior of the fluid during the flow. Being about to the cement based materials, the measuring of the permeability becomes basic so that the durability of these can be estimate, therefore is the permeability that controls the rate of ingression and movement of deleterious agents inside these materials. Thus, diverse methodologies and mathematical equations have been used to foresee the permeability of cementitious materials, however, some discrepancies and nonsense in the results have been found. Amongst the used methodologies to measure the permeability of porous media, one meets developed it by Thenoz, which it has demonstrated good results in cement based materials. Thus, this work aims at, by means of assay of permeability to air, carried through in accordance with the methodology of Thenoz, to evaluate the fluid-dynamic behavior of air during the assay of permeability in mortars. For this, mortars prepared with two types of Portland cement of blast furnace (CP IIE-32 and CP III - 32, two relations water/cement (0.5 and 0.6 and ages of 14 and 28 days were used. By means of the gotten results it was possible to observe that during the draining the compressibility of air can be ignored, the regimen of draining can be considered as to plate, demonstrating that the methodology proposal for Thenoz and used mathematical equations can result in coefficients of trustworthy air permeability, therefore phenomena and considerations that could influence in this type of flow can be neglected, in accordance with what it is considered by literature.

  14. Final report on the project entitled: Highly Preheated Combustion Air System with/without Oxygen Enrichment for Metal Processing Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Arvind Atreya

    2007-02-16

    This work develops and demonstrates a laboratory-scale high temperature natural gas furnace that can operate with/without oxygen enrichment to significantly improve energy efficiency and reduce emissions. The laboratory-scale is 5ft in diameter & 8ft tall. This furnace was constructed and tested. This report demonstrates the efficiency and pollutant prevention capabilities of this test furnace. The project also developed optical detection technology to control the furnace output.

  15. Challenges in Melt Furnace Tests

    Science.gov (United States)

    Belt, Cynthia

    2014-09-01

    Measurement is a critical part of running a cast house. Key performance indicators such as energy intensity, production (or melt rate), downtime (or OEE), and melt loss must all be understood and monitored on a weekly or monthly basis. Continuous process variables such as bath temperature, flue temperature, and furnace pressure should be used to control the furnace systems along with storing the values in databases for later analysis. While using measurement to track furnace performance over time is important, there is also a time and place for short-term tests.

  16. Oxy-fuel technology - Rebox flameless - for reheating and annealing furnaces to increase capacity and reduce operation costs - industrial results; Tecnologia oxi-combustivel - Rebox 'flameless' - em fornos de reaqucimento e recozimento par aumento da capacidade produtiva e reducao dos custos energeticos - resultados industriais

    Energy Technology Data Exchange (ETDEWEB)

    Kfouri, Carlos Eduardo [The Linde Group, Munich (Germany). Iron Foundry and Steel; Nunes, Paulo Rogerio [The Linde Group, Munich (Germany). Metalurgia; Lugnet, Anders [The Linde Group, Munich (Germany). Steel Application Development; Scheele, Joachim von [The Linde Group, Munich (Germany). Metals and Glass Industries

    2010-07-01

    Most steel producers need solutions for higher production throughput in their reheat and annealing furnaces. The goals are to sell more and to improve utilization of investments in existing rolling mills and annealing operations, but also to facilitate the possible restructuring of business and to better manage peak volume demand. Additional throughput capacity also allows for repair and maintenance activities. Removing the nitrogen ballast from the combustion and heat transfer process improves furnace operation drastically. It has in over 120 all Rebox oxy fuel installations been reported that if replacing the combustion air with industrial grade oxygen, that furnace throughput can be boosted by up to 50%, and fossil fuel consumption cut by 50%. It facilitates the use of low-grade fuels since the necessary high flame temperatures can be achieved. Rebox is compact and powerful for a cost-effective retrofit in an existing or new furnace. It complies with ever-stricter requirements for emissions of CO{sub 2} and NO{sub x}. (author)

  17. Arc -furnace Flicker Compensation in Ethiopia.

    African Journals Online (AJOL)

    series capacitors nor the translater scheme is appli- cable where more ... The arc furnace is of conventional design. The furnace ... power of the furnace. This reactor had three tappings and a short-circuiting switch. REQUIREMENTS OF THE COMPENSATOR. The fluctuations could be caused by the furnace on whichever ...

  18. Thermal design and analysis of the HTGR fuel element vertical carbonizing and annealing furnace

    International Nuclear Information System (INIS)

    Llewellyn, G.H.

    1977-06-01

    Computer analyses of the thermal design for the proposed HTGR fuel element vertical carbonizing and annealing furnace were performed to verify its capability and to determine the required power input and distribution. Although the furnace is designed for continuous operation, steady-state temperature distributions were obtained by assuming internal heat generation in the fuel elements to simulate their mass movement. The furnace thermal design, the analysis methods, and the results are discussed herein

  19. Commercial-Industrial Cleaning, by Pressure-Washing, Hydro-Blasting and UHP-Jetting The Business Operating Model and How-To Manual for 450 Specific Applications

    CERN Document Server

    Maasberg, Wolfgang

    2012-01-01

    Commercial-Industrial Cleaning, by Pressure-Washing, Hydro-Blasting and UHP-Jetting is the first proprietary manual for cleaning and rehabilitation through pressure-washing, hydro-blasting and ultra high pressure water jetting (UHP).   It examines the cleaning, restoration and rehabilitation of statuary and historical structures; manufacturing hardware; and application technologies for residential, commercial and industrial areas, structures and buildings. Commercial-Industrial Cleaning, by Pressure-Washing, Hydro-Blasting and UHP-Jetting contains over 450 applications from agricultural, marine, municipal, food processing, paper-pulp, pharmaceutical and cosmetic, industrial and power generating maintenance areas. It includes gear lists to help readers easily identify the appropriate tooling and equipment for each specific application and industry.   Commercial-Industrial Cleaning, by Pressure-Washing, Hydro-Blasting and UHP-Jetting supplies readers with the tools to create a successful business model for re...

  20. Generating electricity and heat from lean gas. Dual fuel engine generates electricity and process heat from cupola furnace gas; Strom und Waerme aus Schwachgas gewinnen. Zuendstrahlmotor erzeugt Strom und Prozesswaerme aus Kupolofengas

    Energy Technology Data Exchange (ETDEWEB)

    Hirn, Gerhard

    2012-07-01

    White-hot molten iron flows into the launder. The blast of heat released provides visitors with an impressive demonstration of the amount of energy flowing in foundries. Large volumes of carbon (coke) are used for the melting process in the cupola furnace, whereby a combustible process gas is formed as a by-product. This so-called cupola furnace gas has a low heating value and has previously been completely combusted for generating the hot blast in the cupola furnace's recuperator. However, in this process only around 35 % of the contained energy is used thermally. Now it is possible to utilise the remaining 65 % of the chemically bound energy that was previously not used in most foundries: a modified biogas combined heat and power plant runs with cupola furnace gas (CFG) from the melting furnace. (orig.)

  1. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    Science.gov (United States)

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented.

  2. Heat treatment of nuclear reactor pump part in integrated furnace facility

    International Nuclear Information System (INIS)

    Anon.

    1983-01-01

    A flexible heat treating system is meeting strict work specifications while accommodating the production flow pattern requirements and floor space needs of Advanced Metal Treating, Inc., Butler, Wis. Modular design and appropriate furnace configurations allow realization of the most efficient heat treat processing and energy use in a relatively small production area. The totally-integrated system (Pacemaker--manufactured by Lindberg, A Unit of General Signal, Chicago) consists of an electric integral-quench furnace with companion draw furnaces, washer unit and a material transfer car. With its one-side, inout configuration, the furnace operates with a minimum of drawing and washing equipment. The integral-quench furnace has a work chamber dimension of 30 by 48 by 30 inches (76.2 x 122 x 76.2 cm). The firm has two of these units, plus three in-out draw furnaces, one washer, one transfer car and two endothermic gas generators

  3. Reports on research achievements in developing high-performance industrial furnaces in fiscal 1998 (Research and development of high-performance industrial furnaces). Volume 1; 1998 nendo koseino kogyoro nado ni kansuru kenkyu kaihatsu seika hokokusho. 1

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    From the reports on research achievements in developing high-performance industrial furnaces in fiscal 1998, the report volume 1 was prepared as a research achievement report of each working group, detailing fundamental researches, heating furnaces, and heat treatment furnaces. The fundamental researches have researched combustion evaluating technology, characteristics of the area in the vicinity of a combustor, characteristics of combustion of high-temperature air, heating characteristics of a furnace to investigate effect of local heat absorption, and combustion evaluation. For the heating furnaces, the following subjects were studied: development of an in-furnace combustion model, summary of an experiment for evaluating high-temperature air combustion, furnace height relative to combustion heat transfer characteristics, heat loss minimizing technology, combustion heat transfer characteristics of liquid fuels, optimal operation of the high-temperature air combustion, basic control in heating control, and steel piece heating control. Studies were performed for the heat treatment furnaces on the case of a direct firing furnace in evaluating the heat transfer characteristics, the case of a radiant tube furnace, application of thermal fluid simulation technology, furnace averaging technology, soot reducing technology, control technology, and trial design on a high-performance heat treatment furnace. (NEDO)

  4. A Furnace for Diffraction Studies using Synchrotron X-Ray Radiation

    DEFF Research Database (Denmark)

    Buras, B.; Lebech, Bente; Kofoed, W.

    1984-01-01

    A furnace for diffraction studies using synchrotron X-ray radiation is described. The furnace can be operated between ambient temperature and 1 800 °C with a temperature stability better than 5 °C for temperatures above 300 °C. Kapton windows allow almost 360° access for the X-ray beam in the hor...... in the horizontal scattering plane and the furnace may be used in both conventional monochromatic beam angle-dispersive and white-beam energy-dispersive diffraction experiments. Details of the furnace windows, heating element, thermometry and sample mount are given....

  5. The electrical characteristics of copper slags in a 270 kVA DC arc furnace

    International Nuclear Information System (INIS)

    Derin, Bora; Sahin, Filiz Cinar; Yucel, Onuralp

    2003-01-01

    The electrical resistance of slags is the main criteria to determine the design and the operation conditions of slag resistance furnace (SRF) depending on temperature and composition. In this study, a 270 kVA DC electric arc furnace were used to determine the electrical characteristic of molten ancient copper slags. The specific conductivity of the slag was estimated by using furnace geometric factor given in the literature as an empirical formula and by using furnace resistance measured during smelting of the copper slag with or without different additives such as coke, CaO and Al 2 O 3 . (Original)

  6. Experimental and numerical study of MILD combustion in a lab-scale furnace

    NARCIS (Netherlands)

    Huang, X.; Tummers, M.J.; Roekaerts, D.J.E.M.; Scherer, Viktor; Fricker, Neil; Reis, Albino

    2017-01-01

    Mild combustion in a lab-scale furnace has been experimentally and numerically studied. The furnace was operated with Dutch natural gas (DNG) at 10 kW and at an equivalence ratio of 0.8. OH∗chemiluminescence images were taken to characterize the reaction zone. The chemiluminescence intensity is

  7. The BLAST experiment

    International Nuclear Information System (INIS)

    Hasell, D.; Akdogan, T.; Alarcon, R.; Bertozzi, W.; Booth, E.; Botto, T.; Calarco, J.R.; Clasie, B.; Crawford, C.; DeGrush, A.; Dow, K.; Dutta, D.; Farkhondeh, M.; Fatemi, R.; Filoti, O.; Franklin, W.; Gao, H.; Geis, E.; Gilad, S.; Hersman, W.

    2009-01-01

    The Bates large acceptance spectrometer toroid (BLAST) experiment was operated at the MIT-Bates Linear Accelerator Center from 2003 until 2005. The detector and experimental program were designed to study, in a systematic manner, the spin-dependent electromagnetic interaction in few-nucleon systems. As such the data will provide improved measurements for neutron, proton, and deuteron form factors. The data will also allow details of the reaction mechanism, such as the role of final state interactions, pion production, and resonances to be studied. The experiment used: a longitudinally polarized electron beam stored in the South Hall Storage Ring; a highly polarized, isotopically pure, internal gas target of hydrogen or deuterium provided by an atomic beam source; and a symmetric, general purpose detector based on a toroidal spectrometer with tracking, time-of-flight, Cherenkov, and neutron detectors. Details of the experiment and operation are presented.

  8. LTC vacuum blasting machine (concrete): Baseline report

    International Nuclear Information System (INIS)

    1997-01-01

    The LTC shot blast technology was tested and is being evaluated at Florida International University (FIU) as a baseline technology. In conjunction with FIU's evaluation of efficiency and cost, this report covers the evaluation conducted for safety and health issues. It is a commercially available technology and has been used for various projects at locations throughout the country. The LTC 1073 Vacuum Blasting Machine uses a high-capacity, direct-pressure blasting system which incorporates a continuous feed for the blast media. The blast media cleans the surface within the contained brush area of the blast. It incorporates a vacuum system which removes dust and debris from the surface as it is blasted. The safety and health evaluation during the testing demonstration focused on two main areas of exposure: dust and noise. Dust exposure during maintenance activities was minimal, but due to mechanical difficulties dust monitoring could not be conducted during operation. Noise exposure was significant. Further testing for each of these exposures is recommended because of the outdoor environment where the testing demonstration took place. This may cause the results to be inaccurate. It is feasible that the dust and noise levels will be higher in an enclosed environment. In addition, other safety and health issues found were ergonomics, heat stress, tripping hazards, electrical hazards, lockout/tagout, and arm-hand vibration

  9. High Efficiency Solar Furnace Core, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — It is proposed to develop a high efficiency solar furnace core that greatly lessens the heat losses from the furnace core, either greatly reducing the amount of...

  10. Electrostatic Levitation Furnace for the ISS

    Science.gov (United States)

    Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

    2012-01-01

    JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

  11. Energy Efficiency Model for Induction Furnace

    Science.gov (United States)

    Dey, Asit Kr

    2018-01-01

    In this paper, a system of a solar induction furnace unit was design to find out a new solution for the existing AC power consuming heating process through Supervisory control and data acquisition system. This unit can be connected directly to the DC system without any internal conversion inside the device. The performance of the new system solution is compared with the existing one in terms of power consumption and losses. This work also investigated energy save, system improvement, process control model in a foundry induction furnace heating framework corresponding to PV solar power supply. The results are analysed for long run in terms of saving energy and integrated process system. The data acquisition system base solar foundry plant is an extremely multifaceted system that can be run over an almost innumerable range of operating conditions, each characterized by specific energy consumption. Determining ideal operating conditions is a key challenge that requires the involvement of the latest automation technologies, each one contributing to allow not only the acquisition, processing, storage, retrieval and visualization of data, but also the implementation of automatic control strategies that can expand the achievement envelope in terms of melting process, safety and energy efficiency.

  12. A cylindrical furnace for absorption spectral studies

    Indian Academy of Sciences (India)

    A cylindrical furnace with three heating zones, capable of providing a temperature of 1100°C, has been fabricated to enable recording of absorption spectra of high temperature species. The temperature of the furnace can be controlled to ± 1°C of the set temperature. The salient feature of this furnace is that the material ...

  13. Modernization of two gas-fired shaft annealing furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Barthof, G.; Porst, G.; Raczek, S.

    1986-04-01

    The objective was to modernize two existing shaft-type annealing furnaces used for the heat treatment of grey iron castings with the aim of reducing the consumption of gaseous fuel, minimize the formation of scale, decrease maintenance expense and apply more automatic control to the annealing process. This was to be achieved by an optimum combination of new types of construction materials and advanced firing and control equipment. The author describes the furnace in its condition prior to and after reconstruction. The operating results obtained after reconstruction were found to justify the costs incurred. The payback period is roughly one year.

  14. Optimizing of Work Arc Furnace to Decopperisation of Flash Slag

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-09-01

    Full Text Available Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the slag phase. They achieved by including the economic effects by reducing the time reduction.

  15. Heuristic algorithms for scheduling heat-treatment furnaces of steel ...

    Indian Academy of Sciences (India)

    job-families and non-identical job sizes. We were led to this problem through a real- world application involving the scheduling of heat-treatment operations of steel casting. The scheduling of furnaces for heat-treatment of castings is of considerable interest as a large proportion of the total production time is the processing ...

  16. Features of performance of concrete and reinforced concrete structures of industrial facilities operated under impact of increased and high temperatures

    Directory of Open Access Journals (Sweden)

    Fomin Stanislav

    2017-01-01

    Full Text Available Currently, the Normative base of Ukraine has moved to European standards. The process of harmonization with the Eurocodes was completed, new national normative documents of DBN and DSTU were developed and put into effect. At the same time it was turned out that the big section “Concrete and reinforced concrete structures intended for work in conditions of increased and high temperatures” is absent in the Eurocodes. By order of the Ministry of Regional Development, Construction and Housing and Communal Services of Ukraine, the development of a normative act is provided for the replacement of SNiP 2.03.04-84 with DBN with a change in status. Heat-resistant concretes in the elements of thermal aggregates are used in the iron and steel industry (blast furnaces, air heaters, coke batteries, etc., non-ferrous metallurgy (graphite furnaces, fluidized bed furnaces, etc., oil refining and petrochemical industry (tubular furnaces, vertical sectional furnaces, etc., in the industry of building materials, and in various sectors of industry. These norms and rules apply to the design of concrete and reinforced concrete structures designed to operate under conditions of systematic exposure to increased (50 to 200 °C inclusive and high (above 200 °C process temperatures.

  17. Ultra Safe And Secure Blasting System

    Energy Technology Data Exchange (ETDEWEB)

    Hart, M M

    2009-07-27

    The Ultra is a blasting system that is designed for special applications where the risk and consequences of unauthorized demolition or blasting are so great that the use of an extraordinarily safe and secure blasting system is justified. Such a blasting system would be connected and logically welded together through digital code-linking as part of the blasting system set-up and initialization process. The Ultra's security is so robust that it will defeat the people who designed and built the components in any attempt at unauthorized detonation. Anyone attempting to gain unauthorized control of the system by substituting components or tapping into communications lines will be thwarted in their inability to provide encrypted authentication. Authentication occurs through the use of codes that are generated by the system during initialization code-linking and the codes remain unknown to anyone, including the authorized operator. Once code-linked, a closed system has been created. The system requires all components connected as they were during initialization as well as a unique code entered by the operator for function and blasting.

  18. Zone modelling of the thermal performances of a large-scale bloom reheating furnace

    International Nuclear Information System (INIS)

    Tan, Chee-Keong; Jenkins, Joana; Ward, John; Broughton, Jonathan; Heeley, Andy

    2013-01-01

    This paper describes the development and comparison of a two- (2D) and three-dimensional (3D) mathematical models, based on the zone method of radiation analysis, to simulate the thermal performances of a large bloom reheating furnace. The modelling approach adopted in the current paper differs from previous work since it takes into account the net radiation interchanges between the top and bottom firing sections of the furnace and also allows for enthalpy exchange due to the flows of combustion products between these sections. The models were initially validated at two different furnace throughput rates using experimental and plant's model data supplied by Tata Steel. The results to-date demonstrated that the model predictions are in good agreement with measured heating profiles of the blooms encountered in the actual furnace. It was also found no significant differences between the predictions from the 2D and 3D models. Following the validation, the 2D model was then used to assess the impact of the furnace responses to changing throughput rate. It was found that the potential furnace response to changing throughput rate influences the settling time of the furnace to the next steady state operation. Overall the current work demonstrates the feasibility and practicality of zone modelling and its potential for incorporation into a model based furnace control system. - Highlights: ► 2D and 3D zone models of large-scale bloom reheating furnace. ► The models were validated with experimental and plant model data. ► Examine the transient furnace response to changing the furnace throughput rates. ► No significant differences found between the predictions from the 2D and 3D models.

  19. Analysis of combustion efficiency in a pelletizing furnace

    Directory of Open Access Journals (Sweden)

    Rafael Simões Vieira de Moura

    Full Text Available Abstract The objective of this research is to assess how much the improvement in the combustion reaction efficiency can reduce fuel consumption, maintaining the same thermal energy rate provided by the reaction in a pelletizing furnace. The furnace for pelletizing iron ore is a complex thermal machine, in terms of energy balance. It contains recirculation fan gases and constant variations in the process, and the variation of a single process variable can influence numerous changes in operating conditions. This study demonstrated how the main variables related to combustion in the burning zone influence fuel consumption (natural gas from the furnace of the Usina de Pelotização de Fábrica (owned by VALE S/A, without changing process conditions that affect production quality. Variables were analyzed regarding the velocity and pressure of the fuel in the burners, the temperature of the combustion air and reactant gases, the conversion rate and the stoichiometric air/fuel ratio of the reaction. For the analysis, actual data of the furnace in operation was used, and for the simulation of chemical reactions, the software Gaseq® was used. The study showed that the adjustment of combustion reaction stoichiometry provides a reduction of 9.25% in fuel consumption, representing a savings of US$ 2.6 million per year for the company.

  20. Industrial Sintering of Uranium Oxide in a Continuous Furnace

    International Nuclear Information System (INIS)

    Hauser, R.; Porneuf, A.

    1963-01-01

    Under a USAEC-EURATOM research contract, CICAF (Compagnie industrielle de combustibles atomiques frittes) was asked by the French Atomic Energy Commission to design and construct a continuous furnace sintering under a reducing atmosphere at high temperature. The characteristic features of the furnace are automatic operation, rigorous control of presintering and sintering atmospheres, flexibility of temperature regulation so that the thermal cycle can be adjusted to the product to be sintered and high output (5 t of uranium oxide per month). It can operate continuously up to 1700 deg. C, the presintering taking place at a lower temperature (800 deg. C) in a preliminary furnace which forms an integral part of the whole. The sintering atmosphere is cracked ammonia or pure hydrogen; the presintering atmosphere is a mixture o f about 10% hydrogen and 90% nitrogen. The sintered pellets densify to above 97% of theoretical density, with a total dispersion of less than 1%. Structurally, they are equi-axed grains of about 10μm. It was established that the stoichiometric variation of the uranium oxide sintered in a continuous furnace was less than 0.005. (author) [fr

  1. Improving the engineering-and-economical performance of ore-thermal electric furnaces in the smelting of silicomanganese

    Science.gov (United States)

    Kondrashov, V. P.; Pogrebisskiy, M. Ya; Lykov, A. G.; Rabinovich, V. L.; Bulgakov, A. S.

    2018-02-01

    Ways of increase of ore-heating electric furnaces, used for production of silicomanganese, engineering-and-economical performance are analyzed. Questions of data of the electric, thermal and technological modes of the furnace functioning collecting and processing for use in operation of an advanced control system of the furnace providing increase in technical and economic efficiency of technological process and an adaptability to quality of burden stock are considered.

  2. HIGH PRODUCTIVITY VACUUM BLASTING SYSTEM

    International Nuclear Information System (INIS)

    McPhee, William S.

    2001-01-01

    The Department of Energy (DOE) needs improved technologies to decontaminate large areas of both concrete and steel surfaces. The technology should have high operational efficiency, minimize exposures to workers, and produce low levels of secondary waste. In order to meet the DOE's needs, an applied research and development project for the improvement of a current decontamination technology, Vacuum Blasting, is proposed. The objective of this project is to improve the productivity and lower the expense of the existing vacuum blasting technology which has been widely used in DOE sites for removing radioactive contamination, PCBs, and lead-based paint. The proposed work would increase the productivity rate and provide safe and cost-effective decontamination of the DOE sites

  3. Model investigations 3D of gas-powder two phase flow in descending packed bed in metallurgical shaft furnaces

    OpenAIRE

    B. Panic; K. Janiszewski

    2014-01-01

    This paper presents the second phase of model investigations of static pressure radial distribution conducted on 4 levels of bed height. During the phase the diameter of glass bed particles was increased, blast-furnace pellets were introduced as bed and iron powder was used as powder. Experiments were carried out with regard to gas velocity, bed and powder type and size of bed particles. The radial distribution of 3 fractions of powder accumulated in the bed – static powder, dynamic powder an...

  4. Robotic Water Blast Cleaner

    Science.gov (United States)

    Sharpe, M. H.; Roberts, M. L.; Hill, W. E.; Jackson, C. H.

    1983-01-01

    Water blasting system under development removes hard, dense, extraneous material from surfaces. High pressure pump forces water at supersonic speed through nozzle manipulated by robot. Impact of water blasts away unwanted material from workpiece rotated on air bearing turntable. Designed for removing thermal-protection material, system is adaptable to such industrial processes as cleaning iron or steel castings.

  5. Furnace profile effects on glass shell formation

    International Nuclear Information System (INIS)

    O'Holleran, T.P.; Downs, R.L.; Homyk, B.D.

    1981-01-01

    In the course of blowing glass shells in a furnace drop tower it has been observed that furnace temperature profile affects shell aspect ratio. Wall uniformity appears less sensitive to temperature profile as long as some minimum-time/temperature history is achieved for a given glass composition. Quantitative results will be reported from experiments wherein the furnace temperature profile is systematically varied and the resultant shells are statistically analyzed for aspect ratio and wall uniformity

  6. Tracer tests on furnaces at Metalloys Limited

    International Nuclear Information System (INIS)

    Smith, D.J.; Wedepohl, A.

    1983-01-01

    During 1980, thirteen double tests were carried out with five radioactive isotopes on three furnaces at Metalloys Limited, near Meyerton. Each double test involved the introduction of a sample of coke impregnated with lanthanum and a sample of irradiated manganese ore ( 54 Mn or 59 Fe), irradiated quartzite ( 46 Sc), or irradiated coal ( 46 Sc, 59 Fe, and 60 Co). The tests were conducted on the three large furnaces for the production of high-carbon ferromanganese, viz M10, M11, and M12. The radioactivity of samples of the metal and the slag leaving the furnace was measured by the Isotopes and Activation Division of the Atomic Energy Board (AEB). Response curves and computer analyses are presented on the elution of the tracers from the furnaces. The response curves for the tracers, which were inserted close to the electrodes, are discussed so that the salient differences between their passage through the three furnaces can be established. The results obtained give support to the findings of a dig-out carried out on furnace M10 during 1977. The metal and slag products of furnace M12 were subjected to mineralogical investigation so that the major phases in the furnace products could be determined. Details of the calculation of the mean residence time for material in furnace M12 are given in an appendix

  7. DEVELOPMENT AND TESTING OF COMPOUND FUEL CHAMBER WITHOUT A GRATE FOR HOUSEHOLD FURNACE

    Directory of Open Access Journals (Sweden)

    Shevyakov Vladimir Viktorovich

    2018-02-01

    Full Text Available In hearth furnaces, the firewood is burned more cleanly with less carbon monoxide at the outlet. The disadvantage of such fireboxes is a longer process of coal burnout than in grate-fired furnaces. In furnaces with a grate, the burnout time of coals is less, which makes it possible to finish the combustion process more quickly and close the outlet latch. This increases the efficiency of the furnace but to further reduce the time of burning out the coals they have to be raked and burned on the grate. This complicates the process of operating the furnace itself. The proposed design of the compound firebox allows us to improve characteristics of both the firebox itself and the entire furnace. Research objectives: creation and study of a compound firebox that increases the efficiency of the furnace and simplifies the furnace maintenance process with the values of carbon monoxide at the outlet comparable to hearth furnaces. Materials and methods: a detailed analysis of hearth fuel chambers ECO+ was carried out according to the amount of carbon monoxide at the outlet. The results of the analysis are used for comparison with compound fuel chamber. The structure of the compound firebox was chosen based on the results of preliminary tests of several fuel chambers proposed and tested by the author in the furnace PDKSh-2.0. A peculiarity of the structure of the compound firebox is the absence of a grate and the presence of a narrow slit in the lower part of the firebox through which the incoming air enters the firewood. Between the walls of the firebox and firewood, skids are installed, forming an air gap, through which the inlet air is uniformly supplied to the entire firewood supply. With gradual combustion of firewood and formation of coal, the firewood descends to the bottom of the firebox, where they intensively burn out in the maximum air flow. Compound firebox consists of several parts, it is made of steel with a thickness of 4.0 mm and installed

  8. Metal diffusion from furnace tubes depends on location

    International Nuclear Information System (INIS)

    Albright, L.F.

    1988-01-01

    Studies of metal samples from an ethylene furnace on the Texas Gulf Coast, using a scanning electron microscope (SEM) and an energy dispersive X-ray analyzer (EDAX), reveal preferential diffusion of chromium, titanium, and aluminum in the coil wall to the surfaces of the tube where they form metal oxides. These elements are gradually depleted from the tube wall. Complicated surface reactions that include the formation of several metal oxides, metal sulfides, and metal-catalyzed coke also occur. Several mechanisms can be postulated as to how metal fines or compounds are formed and transferred in the coil and transfer lines exchanger (TLX) of ethylene units. These surface reactions directly or indirectly affect coke formation in the tube. Finally, creep in the coils is likely a factor in promoting corrosion. Such creep is promoted by variable temperature-time patterns to which a coil is exposed during pyrolysis, and then decoking. Periods of stress and compression occur in the coil walls. Knowledge of the diffusion and reactions that take place can result in better furnace operations and decoking procedures to extend the life of the furnace tubes. In this second installment of a four-part series, photomicrographs of four pyrolysis tube samples from the ethylene furnace indicate that significant differences existed between the outer surfaces, inner surfaces, and cross-sectional areas of the samples. The first installment of the series dealt with coke

  9. The thermal treatment of electric arc furnace dust under low gas phase pressure

    Directory of Open Access Journals (Sweden)

    W. Derda

    2009-04-01

    Full Text Available The paper presents the results of laboratory tests on the process of thermal reduction of electric arc furnace dust (EAFD in the temperature range from 1273 to 1473 K. Before proceeding to the experimental tests, a thermodynamic analysis was made using the computer program FactSage® with the aim of determining the optimal conditions for the dust components reduction reaction to proceed. The results of tests carried out, respectively, under atmospheric pressure conditions and under reduced pressure conditions are presented, where carbon in the form of graphite and blast-furnace dust (containing approx. 40 % of carbon was used as the reducer. The test results represent the effect of reduced pressure on the potential for intensifying the process of zinc removal from the dust. The degree of zinc extraction was considerably higher compared to the results of tests carried out under atmospheric pressure conditions.

  10. Fluorophotometric determination of uranium: an automated sintering furnace and factors affecting precision

    International Nuclear Information System (INIS)

    Strain, J.E.

    1978-07-01

    The fusion furnace consists of four individually controlled, slotted-tube furnaces that automatically dry, sinter and anneal the fluoride or carbonate pellet used in the fluorometric determination of uranium. The furnace operates in air and prepares approximately 90 pellets per hour for fluorometric measurement. The factors that were thought to affect the precision of the method were investigated. The two factors that seem to be the most influential are (1) the manner in which the sample is loaded onto the pellet; and (2) the surface characteristics of the platinum dish in which the pellet is sintered and measured fluorometrically

  11. Flame front. Evaluation of camera based flame front control in grate furnaces regarding operation and emissions; Flamfront. Utvaerdering av drift och miljoe med hjaelp av kamerabaserad flamfrontsstyrning i rosterpannor

    Energy Technology Data Exchange (ETDEWEB)

    Bubholz, Monika; Myringer, Aase; Nordgren, Daniel

    2007-09-15

    This project aims at showing the usability of camera based flame front control in grate furnaces regarding increased possibilities to use fuels with fluctuating moisture/quality with stable/improved levels of emissions and ash quality. A furnace camera and the human eye make the detection of the flame front movements. Further, the flame front was fixed due to an increase/decrease of the speed of the fuel feeding system. The result is to be generalised for all grate furnaces with a movable grate. During the spring 2007 two weeks of tests were executed at E.ON Heat's plant Hammargaarden at Kungsbacka. Dry and wet fuel pulses of approximately 10 m3, with moisture content of approximately 40 and 60 weights percent, were induced to the grate. At the same time, tries to ward off the flame front movement were carried through. The most important result of the tests were the following: The results is based on a relatively small number of tests and it should be considered to be more of an indication of the usefulness of the control strategy that has been investigated rather than definitive results. The results indicate that the economical and environmental benefits from using a system involving only visual detecting followed by warding off a movement of the flame front mechanically are small, and most likely hard to pay off. It is important to start to ward off the flame front as soon as it seems to be moving. In this way the flame front can be kept stable and often improved emission levels follow. A slight tendency to lower CO-emissions was observed when dry fuel pulses were warded off. When no warding off of dry fuel pulses took place, the combustion took place close to the lower part of the fuel-feeding wall. This was prevented when the dry fuel pulses were warded off. The content of unburnt carbon in ash at wet fuel pulses was lower when warding off in comparison with cases where no warding off took place. An important element of future work is, apart from using a

  12. Influence of Addition of Briquettes with Dust Content into the Charge of Electric Induction Furnace on Cast Iron Quality

    Directory of Open Access Journals (Sweden)

    A. Pribulová

    2012-09-01

    Full Text Available Foundry dust from blasting and grinding of castings contain a high amount of iron, ergo it is possible its recycling in foundry process.Dust was compacted by briquetting, two kinds of briquettes were prepared (A contained 95% magnetic part of dust from casting blasting+5% bentonite and B contained 95% mixture of dust from casting grinding and magnetic part of dust from casting blasting + 5%bentonite and used as a part of charge into the electric induction furnace. It was found that addition of briquettes has had an influence of a chemical composition of cast iron above all on content of sulphur, phosphorus and silicon. It was not reflected in decrease in tensile strength and in microstructure. Yield of metal from briquettes was not lower then 70%.

  13. Advanced wood burning furnaces. 2. rev. ed.; Moderne Holzfeuerungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, W. (comp.)

    2001-07-01

    New and environment-friendly technologies meet high requirements in terms of emission reduction and comfort of operation. In the field of wood burning furnaces, there is still a lack of knowledge which results in excessive cost, environmental pollution and loss of image. This brochure shows how wood furnaces should be operated correctly and also reviews the state of the art. [German] Durch die technische Entwicklung neuer, wirkungsvoller und vor allem umweltfreundlicher Heiztechniken wird zudem den in den letzten Jahren gestiegenen Anforderungen an den Emissionsschutz und den Bedienungskomfort Rechnung getragen. Mit Holz wird jedoch z. T. nicht immer richtig geheizt. Das kostet Geld und fuehrt zu vermeidbaren Umweltbelastungen und Imageschaeden. Ziel dieser Broschuere ist es daher, mit den Techniken des Heizens mit Holz vertraut zu machen und einen Ueberblick ueber den heutigen Stand zu geben. (orig.)

  14. 40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

    Science.gov (United States)

    2010-07-01

    ... requirements for boilers and industrial furnaces burning hazardous waste. 270.22 Section 270.22 Protection of... requirements for boilers and industrial furnaces burning hazardous waste. When an owner or operator of a cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or hydrochloric acid...

  15. Developing and testing a vertical sintering furnace for remote nuclear applications

    International Nuclear Information System (INIS)

    Nesbitt, J.F.; Ryer, C.M.

    1980-01-01

    Horizontal-type furnaces used to sinter fuel pellets on a production basis are large and thus impractical for remote applications. However, research has shown that vertical-type furnaces are adaptable for use and are cheaper to operate and maintain. In 1979, Pacific Northwest Laboratory, working under the auspices of the Department of Energy's Fuel Refabrication and Development (FRAD) Program, began developing an advanced concept for a remotely operated furnace designed specifically to sinter nuclear fuel pellets. The FRAD Program at PNL ended before the sintering of nuclear fuels could be completely verified. However during 1979, PNL performed a sufficient number and variety of tests to establish that nuclear fuel pellets can be sintered in a vertical furnace

  16. Materials for Reformer Furnace Tubes. History of evolution

    OpenAIRE

    M. Garbiak; W. Jasiński; B. Piekarski

    2011-01-01

    The paper discusses progress that has been made over the past sixty years in increasing the service life of centrifugally cast, creepresistant tubes operating in reformer furnaces. Attention was mainly focused on the principles of selection of the chemical composition of castings to improve their creep behaviour. The reasons accounting for withdrawal of tubes from service were indicated. Examples of chemical composition and mechanical properties obtained in creep-resistant Ni-Cr cast steel us...

  17. EVALUATION OF CEMENT THIXOTROPY FOR THE CEMENT OF OIL WELLS IN AREAS WITH LOSSES: EFFECT OF PLASTER AND DAIRY OF HIGH FURNACES

    Directory of Open Access Journals (Sweden)

    T. Bouziani

    2010-12-01

    Full Text Available Cementing of oil and gas wells can be a very delicate operation. Among the concerns of service companies, during this operation are the nature and conditions of the formations in well. This is the case of cementing operations in southern Algeria, specifically on the fields of In-Amen, where the formations in lost zones are naturally weak and highly permeable. In these areas, drilling fluids (muds and cements pumped will be, completely or partially lost, what we call "lost circulation". Thixotropic cements are useful to overcome lost circulation problems. They are characterized by a special rheological behavior, allowing it to plug lost zones when they are pumped. Our work aims to assess the thixotropy of cements perapred with two types of cement (class G Asland cement and CEM I 42.5 portland cement with the plaster, using a viscometer with coaxial cylinder (couette type. Moreover, the effect of blast furnace slag (LHF on the properties and thixotropic mixtures prepared was also studied. The results show that portland cement (available locally can produce mixes with higher and more stable thixotropy than the class G cement (from importation, which is a practical and economical for cementing job operations in wells with loss zones. The results also show that the effect of LHF is positive, since in addition to his contribution to long term performances, especially the durability of hardened concrete, it improves the thixotropy of cement made of plaster.

  18. Furnaces. Manufacturers become engineering offices; Les fours, le constructeur devient bureau d`ingenierie

    Energy Technology Data Exchange (ETDEWEB)

    Nivoche, C. [Salas SA (France)

    1997-12-31

    The example of Selas, a manufacturer of industrial furnaces for steel and glass industries, faced with the new european pollution regulations, is presented. It is shown how Selas has to develop optimal furnaces using low emission burners but also has to be involved in all the related aspects such as industrial implementation in the client`s plant, plant architecture, cooling systems, air conditioning, noise and vibration issues, operation procedures, safety, etc. Means for reducing NOx emissions are reviewed

  19. SURFACE PREPARATION OF STEEL SUBSTRATES USING GRIT-BLASTING

    Energy Technology Data Exchange (ETDEWEB)

    Donna Post Guillen; D. J. Varacalle, Jr.; D. Deason; W. Rhodaberger; E. Sampson

    2005-05-01

    The primary purpose of grit blasting for thermal spray applications is to ensure a strong mechanical bond between the substrate and the coating by the enhanced roughening of the substrate material. This study presents statistically designed experiments that were accomplished to investigate the effect of abrasives on roughness for A36/1020 steel. The experiments were conducted using a Box statistical design of experiment (SDE) approach. Three grit blasting parameters and their effect on the resultant substrate roughness were investigated. These include blast media, blast pressure, and working distance. The substrates were characterized for roughness using surface profilometry. These attributes were correlated with the changes in operating parameters. Twin-Wire Electric Arc (TWEA) coatings of aluminum and zinc/aluminum were deposited on the grit-blasted substrates. These coatings were then tested for bond strength. Bond strength studies were conducted utilizing a portable adhesion tester following ASTM standard D4541.

  20. Multi-fuel furnace. Demonstration project. Final rapport; Multibraendselsovn - Demonstrationsprojekt. Slutrapport

    Energy Technology Data Exchange (ETDEWEB)

    Dall Bentzen, J.

    2012-06-15

    It has been verified that the Dall Energy Furnace have unique features: - The furnace will accept biomass fuel with moisture content in range 20% to 60% and still keep the flue gas temperature within +-10 deg. Celsius (for pre-set temperature 900 to 975 deg. Celsius); - The ash quality from the furnace is very good with no excessive sintering and without carbon in the ash; - Flue gas dust content at the furnace exit is below 50 mg/Nm3, while the content of NO{sub x} and CO is below 175 mg/Nm3 and 20 mg/Nm3, respectively. The Dall Energy biomass furnace consists of two separate stages which are combined in a single aggregate: an updraft gasification process and a gas combustion process. As the furnace is refractory lined and as the furnace can operate at low excess air it is possible to burn biomass with water content above 60%. No mechanical parts are used at temperatures above 200 deg. Celsius. This provides a very rugged system. In the gasifier section a combustible gas is produced with a low velocity at the top of the gasifier bed. This gas is combusted to a flue gas with extremely low dust content. Also, the NO{sub x} and CO content is very low. The temperature of the flue gas at the exit is kept low by injecting water spray together with the secondary air. (Author)

  1. Influence of furnace tube shapeon thermal strain of fire-tube boilers

    Directory of Open Access Journals (Sweden)

    Gaćeša Branka

    2014-01-01

    Full Text Available The aim of this paper is to use numerical analysis and fine element method-FEM to investigate the influence of furnace tube shape on the thermal strain of fire-tube boilers. Thermal stresses in corrugated furnace tubes of different shape, i.e. with different corrugation pitch and depth, were analysed first. It was demonstrated that the thermal stresses in corrugated furnace tube are significantly reduced with the increase of corrugation depth. Than deformations and stresses in the structure of a fire-tube boiler were analysed in a real operating condition, for the cases of installed plain furnace tube and corrugated furnace tubes with different shapes. It was concluded that in this fire-tube boiler, which is of larger steam capacity, the corrugated furnace tube must be installed, as well as that the maximal stress in the construction is reduced by the installation of the furnace tube with greater corrugation depth. The analysis of stresses due to pressure and thermal loads pointed out that thermal stresses are not lower-order stresses in comparison to stresses due to pressure loads, so they must be taken into consideration for boiler strength analysis. [Projekat Ministarstva nauke Republike Srbije, br. TR 35040 i br. TR 35011

  2. Heating rates in furnace atomic absorption using the L'vov platform

    Science.gov (United States)

    Koirtyohann, S.R.; Giddings, R.C.; Taylor, Howard E.

    1984-01-01

    Heating rate profiles for the furnace tube wall, the furnace atmosphere, and a L'vov platform were established for a range of conditions in a cyclically heated graphite atomizer. The tube wall profile was made by direct observation with a recording optical pyrometer. The sodium line reversal method was used to establish the heating rate of the furnace atmosphere, and appearance temperatures for a series metals of differing volatility was used to establish platform profiles. The tube wall heating rate was nearly linear at 2240??C s- until the desired temperature was reached after which the temperature remained constant. The furnace atmosphere reached a given temperature 0.2-0.4 s later than the tube wall through most of the atomize cycle. The platform lagged the tube wall 0.5-0.8 s. Under typical operating conditions the furnace atmosphere was 100-200??C cooler than the tube wall and at nearly constant temperature when the analyte vaporized from the platform. The L'vov platform causes the cyclically heated commercial furnace to approximate the behavior of a constant temperature furnace during atomization. ?? 1984.

  3. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    Science.gov (United States)

    Piatak, Nadine; Seal, Robert

    2012-01-01

    The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the <2 mm-size fraction of surface composite slag material or crushed slag from at depth in piles 1 and 2 are mineralogically similar to the large surface slag fragments from those piles with the addition of phases such as feldspars, Fe oxides, and clay minerals that are either secondary weathering products or entrained from the underlying bedrock. Pile 3 slag contains mostly skeletal forsteritic olivine and Ti-bearing aluminian diopside, dendritic or fine-grained subhedral melilite, glass, euhedral spinel, metallic Fe, alabandite–oldhamite solid solution, as well as a sparse Ti carbonitride phase. The bulk chemistry of the slag is dominated by Al2O3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe2O3, K2O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al2O3, CaO and S, and low in Fe2O3, K2O and SiO2

  4. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    International Nuclear Information System (INIS)

    Piatak, Nadine M.; Seal, Robert R.

    2012-01-01

    The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the 2 O 3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO 2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe 2 O 3 , K 2 O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al 2 O 3 , CaO and S, and low in Fe 2 O 3 , K 2 O and SiO 2 compared to the other piles. In general, piles 1 and 2 are chemically similar to each other, whereas pile 3 is distinct – a conclusion that reflects their mineralogy. The similarities and differences among piles in terms of mineralogy and major element chemistry result from the different smelting conditions under which the slag formed and include the fuel source, the composition of the ore and flux, the type of blast (cold versus hot), which affects the furnace temperature, and other beneficiation methods. The three distinct slag piles at Hopewell are enriched in numerous trace elements, such as As (up to 12 mg/kg), Cd (up to 0.4 mg

  5. Status of the BLAST experiment

    International Nuclear Information System (INIS)

    Hasell, D.K.

    2004-01-01

    The BLAST experiment is beginning operation at the MIT-Bates Linear Accelerator Laboratory. The experiment will study the spin dependent electro-magnetic interaction in few nucleon systems at momentum transfers between 0.1 and 1.0 GeV 2 . This will provide improved measurements of the nucleon form factors, particularly G E n , as well as study the structure of D and 3 He. Other reaction channels such as pion production and inclusive scattering will also be studied. The experiment, physics goals, and current status are described briefly. (orig.)

  6. Biomass furnace: projection and construction

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Fernanda Augusta de Oliveira; Silva, Juarez Sousa e; Silva, Denise de Freitas; Sampaio, Cristiane Pires; Nascimento Junior, Jose Henrique do [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola

    2008-07-01

    Of all the ways to convert biomass into thermal energy, direct combustion is the oldest. The thermal-chemical technologies of biomass conversion such as pyrolysis and gasification, are currently not the most important alternatives; combustion is responsible for 97% of the bio-energy produced in the world (Demirbas, 2003). For this work, a small furnace was designed and constructed to use biomass as its main source of fuel, and the combustion chamber was coupled with a helical transporter which linked to the secondary fuel reservoir to continually feed the combustion chamber with fine particles of agro-industrial residues. The design of the stove proved to be technically viable beginning with the balance of mass and energy for the air heating system. The proposed heat generator was easily constructed as it made use of simple and easily acquired materials, demanding no specialized labor. (author)

  7. Methodology of Testing Shot Blasting Machines in Industrial Conditions

    Directory of Open Access Journals (Sweden)

    R. Wrona

    2012-04-01

    Full Text Available Shot blasting machines are widely used for automated surface treatment and finishing of castings. In shot blasting processes the stream of shots is generated and shaped by blasting turbines, making up a kinetic and dynamic system comprising a separating rotor, an adapting sleeve and a propelling rotor provided with blades. The shot blasting performance- i.e. the quality of shot treated surfaces depends on the actual design and operational parameters of the unit whilst the values of relevant parameters are associated with the geometry of turbine components and the level of its integration with the separator system. The circulation of the blasting medium becomes the integrating factor of the process line, starting from the hopper, through the propeller turbine, casting treatment, separation of contaminated abrasive mixture, to its recycling and reuse.Inferior quality of the abrasive agent (shot and insufficient purity of the abrasive mixture are responsible for low effectiveness of shot blasting. However, most practitioners fail to fully recognise the importance of proper diagnostics of the shot blasting process in industrial conditions. The wearing of major machine components and of the blasting agent and quality of shot treated surfaces are often misinterpreted, hence the need to take into account all factors involved in the process within the frame of a comprehensive methodology.This paper is an attempt to formulate and apply the available testing methods to the engineering practice in industrial conditions.

  8. Design and Development of Tilting Rotary Furnace

    Science.gov (United States)

    Sai Varun, V.; Tejesh, P.; Prashanth, B. N.

    2018-02-01

    Casting is the best and effective technique used for manufacturing products. The important accessory for casting is furnace. Furnace is used to melt the metal. A perfect furnace is one that reduces the wastage of material, reduces the cost of manufacturing and there by reduces the cost of production. Of all the present day furnaces there may be wastage of material, and the chances of increasing the time of manufacturing as the is continuous need of tilting of the furnace for every mould and then changing the moulds. Considering these aspects, a simple and least expensive tilting rotary furnace is designed and developed. The Tilting and Rotary Furnace consists of mainly melting chamber and the base. The metal enters the melting chamber through the input door that is provided on the top of the melting chamber. Inside the melting chamber there is a graphite furnace. The metal is melted in the graphite crucible. An insulation of ceramic fibre cloth is provided inside the furnace. The metal is melted using Propane gas. The propane gas is easily available and economic. The gas is burned using a pilot burner. The pilot burner is more efficient that other burners. The pilot burner is lit with a push button igniter. The pilot burner is located at the bottom of the combustion chamber. This enables the uniform heating of the metal inside the crucible. The temperature inside the melting chamber is noted using a temperature sensor. The gas input is cut-off if the temperature is exceeding a specific temperature. After the melting of the metal is done the furnace is tilted and after the mould is filled it is rotated. The external gears are used to controlling the tilting. The results of studies carried out for the design & development of low cost, simple furnace that can be mounted anywhere on the shop floor and this can be very much useful for the education purposes and small scale manufacturing. The furnace can be rotated in 360 degrees and can help in reducing the time taken

  9. 3D Model Studies on the Effect of Bed and Powder Type Upon Radial Static Pressure and Powder Distribution in Metallurgical Shaft Furnaces

    Directory of Open Access Journals (Sweden)

    Panic B.

    2017-09-01

    Full Text Available The flow of gases in metallurgical shaft furnaces has a decisive influence on the course and process efficiency. Radial changes in porosity of the bed cause uneven flow of gas along the radius of the reactor, which sometimes is deliberate and intentional. However, holdup of solid particles in descending packed beds of metallurgical shaft furnaces can lead to unintentional changes in porosity of the bed along the radial reactor. Unintentional changes in porosity often disrupt the flow of gas causing poor performance of the furnace. Such disruptions of flow may occur in the blast furnace due to high level of powder content in gas caused by large amount of coal dust/powder insufflated as fuel substitute. The paper describes the model test results of radial distribution of static pressure and powder hold up within metallurgical reactor. The measurements were carried out with the use of 3D physical model of two-phase flow gas-powder in the moving (descending packed bed. Sinter or blast furnace pellets were used as packed bed while carbon powder or iron powder were used as the powder. Wide diversity within both static pressure distribution and powder distribution along the radius of the reactor were observed once the change in the type of powder occurred.

  10. Carburization of stainless steel furnace tubes

    Energy Technology Data Exchange (ETDEWEB)

    Mirabal, E.; Molina, C. [Refineria Isla, Curazao, S.A., P.O. Box 3843. Curacao, (Netherlands Antilles); Hau, J.L.; Mayorga, A.G. [PDVSA-Intevep. P.O. Box 76343. Caracas 1070A, Venezuela (Venezuela)

    1998-12-31

    Stainless steel containing molybdenum are usually recommended to resist naphtenic acid corrosion in vacuum heaters. In 1993 the original 5Cr-1/2Mo roof tubes of the furnace in a vacuum unit were replaced by stainless steel 316 Ti to minimize tube replacement and increase heater reliability. Unexpectedly, some of the new tubes failed after only three years of service and just one year after undergoing the last inspection. The damage occurred in the form of deep holes and perforations, starting from the outside tube surface on the fireside. Coke build-up occurred due to severe operating conditions, overheating the tubes on the fireside, above 675 Centigrade. Metallographic and Scanning Electron Microscopy (Sem) examination revealed internal and external carburization of the material due to the presence of coke and combustion ashes, respectively. The increase in the skin metal temperature facilitated the diffusion of carbon from these carbon-rich deposits into the low carbon content material (0.023%). Depletion of chromium at the grain boundaries due to the massive formation of chromium carbides, resulted in a severe intergranular corrosion attack by molten salts rich in vanadium and sulfur produced by asphalt burning. Normal operating practice demands the use of steam for the heater tubes to control coke build-up. This practice had been first reduced and then eliminated, during the past two years prior to the failure, because of economic incentives. This paper describes the root cause analysis conducted to account for these premature tube failures. (Author)

  11. Carburization of stainless steel furnace tubes

    International Nuclear Information System (INIS)

    Mirabal, E.; Molina, C.; Hau, J.L.; Mayorga, A.G.

    1998-01-01

    Stainless steel containing molybdenum are usually recommended to resist naphtenic acid corrosion in vacuum heaters. In 1993 the original 5Cr-1/2Mo roof tubes of the furnace in a vacuum unit were replaced by stainless steel 316 Ti to minimize tube replacement and increase heater reliability. Unexpectedly, some of the new tubes failed after only three years of service and just one year after undergoing the last inspection. The damage occurred in the form of deep holes and perforations, starting from the outside tube surface on the fireside. Coke build-up occurred due to severe operating conditions, overheating the tubes on the fireside, above 675 Centigrade. Metallographic and Scanning Electron Microscopy (Sem) examination revealed internal and external carburization of the material due to the presence of coke and combustion ashes, respectively. The increase in the skin metal temperature facilitated the diffusion of carbon from these carbon-rich deposits into the low carbon content material (0.023%). Depletion of chromium at the grain boundaries due to the massive formation of chromium carbides, resulted in a severe intergranular corrosion attack by molten salts rich in vanadium and sulfur produced by asphalt burning. Normal operating practice demands the use of steam for the heater tubes to control coke build-up. This practice had been first reduced and then eliminated, during the past two years prior to the failure, because of economic incentives. This paper describes the root cause analysis conducted to account for these premature tube failures. (Author)

  12. System design description for the whole element furnace testing system

    International Nuclear Information System (INIS)

    Ritter, G.A.; Marschman, S.C.; MacFarlan, P.J.; King, D.A.

    1998-05-01

    This document provides a detailed description of the Hanford Spent Nuclear Fuel (SNF) Whole Element Furnace Testing System located in the Postirradiation Testing Laboratory G-Cell (327 Building). Equipment specifications, system schematics, general operating modes, maintenance and calibration requirements, and other supporting information are provided in this document. This system was developed for performing cold vacuum drying and hot vacuum drying testing of whole N-Reactor fuel elements, which were sampled from the 105-K East and K West Basins. The proposed drying processes are intended to allow dry storage of the SNF for long periods of time. The furnace testing system is used to evaluate these processes by simulating drying sequences with a single fuel element and measuring key system parameters such as internal pressures, temperatures, moisture levels, and off-gas composition

  13. Pollutant emissions of commercial and industrial wood furnaces

    International Nuclear Information System (INIS)

    Baumbach, G.; Angerer, M.

    1993-03-01

    Based on literature surveys, personal contacts to designers, manufactures and users of woold furnaces, as well as informations of experts from Austria and Switzerland, the used wood fuels and combustion techniques and the potentially by commercial and industrial wood burning emitted air pollutants are described; including the mechanism of pollutant formation, concentrations, and their environmental relevance. The actual situation in Baden-Wuerttemberg concerning the used wood fuels, the state of installed and operated furnaces and the amount of emitted pollutants is presented basing on informations of the 'Statistical Country Bureau' and a country-wide inquiry round the chimney-sweepers. In order to realize the described existing possibilities to reduce pollutant emissions the introduction of a general brand test and certification mode is proposed. (orig.). 53 figs., 118 refs [de

  14. Uranium casting furnace automatic temperature control development

    International Nuclear Information System (INIS)

    Lind, R.F.

    1992-01-01

    Development of an automatic molten uranium temperature control system for use on batch-type induction casting furnaces is described. Implementation of a two-color optical pyrometer, development of an optical scanner for the pyrometer, determination of furnace thermal dynamics, and design of control systems are addressed. The optical scanning system is shown to greatly improve pyrometer measurement repeatability, particularly where heavy floating slag accumulations cause surface temperature gradients. Thermal dynamics of the furnaces were determined by applying least-squares system identification techniques to actual production data. A unity feedback control system utilizing a proportional-integral-derivative compensator is designed by using frequency-domain techniques. 14 refs

  15. Discrimination of Earthquake and Blast Seismicity in Western Alberta

    Science.gov (United States)

    Spriggs, N.; Law, A.; Yenier, E.; Reynen, A.; Baturan, D.

    2015-12-01

    Recorded seismicity in western Alberta is caused by natural and induced earthquakes or blast events from mining and quarry operations. Accurate discrimination of earthquakes from blast events is crucial for evaluating recent seismicity with respect to the historical catalog and for assessing seismic hazards associated with naturally occurring or induced seismicity. In general, blast events are discriminated from earthquakes based on their proximity to active mines and quarries in addition to day-of-week and time-of-day timing patterns. In some parts of western Alberta, however, seismicity originates in regions with active mines, historical earthquake seismicity, and hydraulic fracturing operations. Based on timing patterns or event locations alone, natural or induced seismicity may be misidentified as mining activity. Several studies report that relative differences in Fourier or response spectra can be used to discriminate blast and earthquake events. Other studies report that the relative timing and amplitude of seismic phases may provide useful metrics for classifying blast events. Here we propose an alternative method that accounts for both differences in phase spectra and phase timing and amplitude. In particular, we evaluate the normalized time integral for characteristic functions of particle motion from confirmed blast and earthquake events recorded by regional Alberta seismic networks. We then use these time-integral profiles to re-classify events that are initially categorized as suspected blasts based on timing pattern and event location indicators.

  16. Multiple hearth furnace for reducing iron oxide

    Science.gov (United States)

    Brandon, Mark M [Charlotte, NC; True, Bradford G [Charlotte, NC

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  17. A consortium approach to glass furnace modeling.

    Energy Technology Data Exchange (ETDEWEB)

    Chang, S.-L.; Golchert, B.; Petrick, M.

    1999-04-20

    Using computational fluid dynamics to model a glass furnace is a difficult task for any one glass company, laboratory, or university to accomplish. The task of building a computational model of the furnace requires knowledge and experience in modeling two dissimilar regimes (the combustion space and the liquid glass bath), along with the skill necessary to couple these two regimes. Also, a detailed set of experimental data is needed in order to evaluate the output of the code to ensure that the code is providing proper results. Since all these diverse skills are not present in any one research institution, a consortium was formed between Argonne National Laboratory, Purdue University, Mississippi State University, and five glass companies in order to marshal these skills into one three-year program. The objective of this program is to develop a fully coupled, validated simulation of a glass melting furnace that may be used by industry to optimize the performance of existing furnaces.

  18. Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces

    International Nuclear Information System (INIS)

    Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

    2014-01-01

    This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

  19. Voltage stabilizers for high temperature furnace

    International Nuclear Information System (INIS)

    Huet, J.

    1966-10-01

    The stabilization of furnace temperatures in the range 1500-2500 C has been achieved by controlling the effective (rms) value of the supply voltage of the heating element. Temperature variations are less than, or equal to, one degree C in the whole working range of the furnace. Two types of set-ups have been developed: one is static, the other takes use of a servo-motor. (author) [fr

  20. A simple furnace for neutron diffraction studies

    International Nuclear Information System (INIS)

    Bailey, F.P.; Bennett, C.E.G.

    1979-01-01

    A simple yet effective high temperature furnace for heating crystals or powder specimens for neutron diffraction studies on a theta/2theta diffractometer is described. The furnace can maintain samples at temperatures up to 1573 K, in air, with a stability of +- 4 K for periods of many hours. Specimen temperature is uniform within 12 K, or much less with the use of a silica sleeve. (Auth.)

  1. Energy conservation in reheating furnaces by reducing scrap and scale formation; Kuumamuokkauksen energiasaeaestoet romun maeaeraeae ja hilseilyae vaehentaemaellae

    Energy Technology Data Exchange (ETDEWEB)

    Kivivuori, S.; Savolainen, P.; Fredriksson, J.; Paavola, J. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1996-12-31

    The main objective of the project `Energy Savings in Reheating Furnaces by Reducing Scrap and Scale Formation` is to reduce energy consumption and environmental harms in reheating and rolling of steel. This was done by analysing the different atmospheres in reheating furnaces of the steel companies participating in this project. These atmospheres were then simulated in a laboratory furnace. Scale formation tests with different steel grades were then carried out in these atmospheres. Scale removal tests were done to some steel grades too. The results showed that lower oxygen content - as expected - decreases oxidation despite the even higher carbondioxide content in the atmosphere. Lower oxygen content may cause difficulties in scale removal. This however is highly dependent on the steel grade. Heat treatment tests showed the effect of increased temperature and furnace time on decarburization. Some energy savings was obtained in fuel consumption by optimising the operation parameters and the atmosphere steadier in different reheating furnaces. (orig.)

  2. A rotary arc furnace for aluminum dross processing

    Energy Technology Data Exchange (ETDEWEB)

    Drouet, M.G.; Meunier, J.; Laflamme, C.B.; Handfield, M.D.; Biscaro, A.; Lemire, C. [Hydro-Quebec, Shawinigan, Quebec (Canada)

    1995-12-31

    Dross, a major by-product of all processes involving molten aluminum, forms at the surface of the molten metal as the latter reacts with the furnace atmosphere. It generally represents 1 to 5 wt% of the melt, depending on the process, and contains on average about 50% free aluminum dispersed in an oxide layer. Since aluminum production is highly energy-intensive, dross recycling is very attractive from both the energy and the economic standpoints. The conventional recycling process using salt rotary furnaces is thermally inefficient and environmentally non-acceptable because of the production of salt slags. Hydro-Quebec has developed and patented a new salt-free technology using a rotary furnace heated by an electric arc between two graphite electrodes, called DROSCAR{reg_sign}. A 600-kW pilot plant in operation at LTEE is in use to demonstrate the process. This process provides aluminum recovery rates over 90%, using a highly energy efficient, environmentally sound production method. In 1994, 400 tonnes of aluminum dross were treated in this facility and several tests on various types of dross have also been conducted in early 1995. A report on the results will be presented.

  3. A rotary arc furnace for aluminum dross processing

    Energy Technology Data Exchange (ETDEWEB)

    Drouet, M.G.; Meunier, J.; Laflamme, C.B.; Handfield, M.D.; Biscaro, A.; Lemire, C. [Hydro-Quebec, Shawinigan, Quebec (Canada)

    1995-12-31

    Dross, a major by-product of all processes involving molten aluminum, forms at the surface of the molten metal as the latter reacts with the furnace atmosphere. It generally represents 1 to 5 wt% of the melt, depending on the process, and contains on average about 50% free aluminum dispersed in an oxide layer. Since aluminum production is highly energy-intensive, dross recycling is very attractive from both the energy and the economic standpoints. The conventional recycling process using salt rotary furnaces is thermally inefficient and environmentally unacceptable because of the salt slags produced. Hydro-Quebec has developed and patented a new salt-free technology using a rotary furnace heated by an electric arc between two graphite electrodes, called DROSCAR{reg_sign}. A 600-kW pilot plant in operation at LTEE is in use to demonstrate the process. This process provides aluminum recovery rates for over 90%, using a highly energy efficient, environmentally sound production method. In 1994, 400 tons of aluminum dross were treated in this facility and several tests on various types of dross have also been conducted in early 1995. A report on the results will be presented.

  4. Study of wet blasting of components in nuclear power stations

    International Nuclear Information System (INIS)

    Hall, J.

    1999-12-01

    This report looks at the method of wet blasting radioactive components in nuclear power stations. The wet blaster uses pearl shaped glass beads with the dimensions of 150-250 μm mixed with water as blasting media. The improved design, providing outer operator's positions with proper radiation protection and more efficient blasting equipment has resulted in a lesser dose taken by the operators. The main reason to decontaminate components in nuclear power plants is to enable service on these components. On components like valves, pump shafts, pipes etc. oxides form and bind radiation. These components are normally situated at some distance from the reactor core and will mainly suffer from radiation from so called activation products. When a component is to be decontaminated it can be decontaminated to a radioactive level where it will be declassified. This report has found levels ranging from 150-1000 Bq/kg allowing declassification of radioactive materials. This difference is found between different countries and different organisations. The report also looks at the levels of waste generated using wet blasting. This is done by tracking the contamination to determine where it collects. It is either collected in the water treatment plant or collected in the blasting media. At Barsebaeck the waste levels, from de-contaminating nearly 800 components in one year, results in a waste volume of about 0,250 m 3 . This waste consists of low and medium level waste and will cost about 3 600 EURO to store. The conclusions of the report are that wet blasting is an indispensable way to treat contaminated components in modern nuclear power plants. The wet blasting equipment can be improved by using a robot enabling the operators to remotely treat components from the outer operator's positions. There they will benefit from better radiation protection thus further reduce their taken dose. The wet blasting equipment could also be used to better control the levels of radioactivity on

  5. Recent Results from BLAST

    International Nuclear Information System (INIS)

    Hasell, D.K.

    2005-01-01

    The Bates Large Acceptance Spectrometer Toroid experiment, BLAST, at the MIT-Bates Linear Accelerator Laboratory is designed to study in a systematic manner the spindependent electromagnetic interaction in few-nucleon systems at momentum transfers below 1 GeV/c. Utilizing a polarized electron beam, highly polarized internal gas targets of H and D, and a symmetric detector configuration, BLAST is able to make simultaneous measurements of several reaction channels for different combinations of beam helicity and target polarization (vector for H, both vector and tensor for D). BLAST will provide new data on the nucleon and deuteron form factors as well as study few body physics and pion production. Preliminary results are presented

  6. Monte Carlo simulation as a tool to predict blasting fragmentation based on the Kuz Ram model

    Science.gov (United States)

    Morin, Mario A.; Ficarazzo, Francesco

    2006-04-01

    Rock fragmentation is considered the most important aspect of production blasting because of its direct effects on the costs of drilling and blasting and on the economics of the subsequent operations of loading, hauling and crushing. Over the past three decades, significant progress has been made in the development of new technologies for blasting applications. These technologies include increasingly sophisticated computer models for blast design and blast performance prediction. Rock fragmentation depends on many variables such as rock mass properties, site geology, in situ fracturing and blasting parameters and as such has no complete theoretical solution for its prediction. However, empirical models for the estimation of size distribution of rock fragments have been developed. In this study, a blast fragmentation Monte Carlo-based simulator, based on the Kuz-Ram fragmentation model, has been developed to predict the entire fragmentation size distribution, taking into account intact and joints rock properties, the type and properties of explosives and the drilling pattern. Results produced by this simulator were quite favorable when compared with real fragmentation data obtained from a blast quarry. It is anticipated that the use of Monte Carlo simulation will increase our understanding of the effects of rock mass and explosive properties on the rock fragmentation by blasting, as well as increase our confidence in these empirical models. This understanding will translate into improvements in blasting operations, its corresponding costs and the overall economics of open pit mines and rock quarries.

  7. DC graphite arc furnace, a simple system to reduce mixed waste volume

    Energy Technology Data Exchange (ETDEWEB)

    Wittle, J.K.; Hamilton, R.A.; Trescot, J. [and others

    1995-12-31

    The volume of low-level radioactive waste can be reduced by the high temperature in a DC Graphite Arc Furnace. This volume reduction can take place with the additional benefit of having the solid residue being stabilized by the vitrified product produced in the process. A DC Graphite Arc Furnace is a simple system in which electricity is used to generate heat to vitrify the material and thermally decompose any organic matter in the waste stream. Examples of this type of waste are protective clothing, resins, and grit blast materials produced in the nuclear industry. The various Department of Energy (DOE) complexes produce similar low-level waste streams. Electro-Pyrolysis, Inc. and Svedala/Kennedy Van Saun are engineering and building small 50-kg batch and up to 3,000 kg/hr continuous feed DC furnaces for the remediation, pollution prevention, and decontamination and decommissioning segments of the treatment community. This process has been demonstrated under DOE sponsorship at several facilities and has been shown to produce stable waste forms from surrogate waste materials.

  8. Improving Gas Furnace Performance: A Field and Laboratory Study at End of Life

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Yee, S. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Baker, J. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2015-02-01

    In 2010, natural gas provided 54% of total residential space heating energy the U.S. on a source basis, or 3.5 Quadrillion Btu. Natural gas burned in furnaces accounted for 92% of that total, and boilers and other equipment made up the remainder. A better understanding of installed furnace performance is a key to energy savings for this significant energy usage. In this project, the U.S. Department of Energy Building America team Partnership for Advanced Residential Retrofit examined the impact that common installation practices and age-induced equipment degradation may have on the installed performance of natural gas furnaces over the life of the product, as measured by steady-state efficiency and annual efficiency. The team identified 12 furnaces of various ages and efficiencies that were operating in residential homes in the Des Moines, Iowa, metropolitan area and worked with a local heating, ventilation, and air conditioning contractor to retrieve furnaces and test them at the Gas Technology Institute laboratory for steady-state efficiency and annual efficiency. Prior to removal, system airflow, static pressure, equipment temperature rise, and flue loss measurements were recorded for each furnace as installed in the house.

  9. LTC vacuum blasting maching (concrete): Baseline report: Greenbook (Chapter)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-07-31

    The LTC shot blast technology was tested and is being evaluated at Florida International University (FIU) as a baseline technology. In conjuction with FIU`s evaluation of efficiency and cost, this report covers the evaluation conducted for safety and health issues. It is a commercially available technology and has been used for various projects at locations throughout the country. The LTC 1073 Vacuum Blasting Machine uses a high-capacity, direct-pressure blasting system which incorporates a continuous feed for the blast media. The blast media cleans the surface within the contained brush area of the blast. It incorporates a vacuum system which removes dust and debris from the surface as it is blasted. The safety and health evaluation during the testing demonstration focused on two main areas of exposure: dust and noise. Dust exposure during maintenance activities was minimal, but due to mechanical difficulties dust monitoring could not be conducted during operation. Noise exposure was significant. Further testing for each of these exposures is recommended because of the outdoor environment where the testing demonstration took place. This may cause the results to be inaccurate. It is feasible that the dust and noise levels will be higher in an enclosed environment. In addition, other safety and health issues found were ergonomics, heat stress, tripping hazards, electrical hazards, lockout/tagout, and arm-hand vibration.

  10. Fireside carburization of stainless steel furnace tubes

    Energy Technology Data Exchange (ETDEWEB)

    Mirabal, E.; Molina, C. [PDVSA-Refineria Isla, Curayao (Netherlands); Mayorga, A.; Hau, J.L. [PDVSA-Intevep, Caracas (Venezuela)

    1999-11-01

    Most heavy Venezuelan crudes are recognized for having a high total acid number (TAN) that is usually associated with a high tendency to produce naphthenic acid corrosion. To resist this type of corrosion in vacuum heaters, 9Cr-1Mo steel and stainless steels containing molybdenum are usually recommended. In 1993 the original 5Cr-1/2Mo roof tubes of the furnace in a vacuum unit were replaced by stainless steel 316Ti to minimize tube replacement and increase heater reliability. Unexpectedly, some of the new tubes failed after only three years of service, and just one year after undergoing the last turnaround inspection. The damage occurred in the form of deep holes and perforations, starting from the outside tube surface on the fireside. Coke build-up occurred due to severe operating conditions, overheating the tubes on the fireside, above 675 C (1250 F). Metallographic and Scanning Electron Microscopic (SEM) examination revealed internal and external carburization of the material due to the presence of coke and combustion ashes, respectively. The increase in the skin metal temperature facilitated the diffusion of carbon from these carbon-rich deposits into the low carbon content material (0.023 O/O).Depletion of chromium at the grain boundaries due to the massive formation of chromium carbides, resulted in a severe intergranular corrosion attack by molten salts rich in vanadium and sulfur due to asphalt burning. Normal operating practice demands the use of steam for the heater tubes to control coke build-up. This practice had been first reduced and then eliminated, during the past two years prior to the failure, because of economic incentives. This paper describes the root cause analysis conducted to account for these premature tube failures.

  11. Glass science tutorial: Lecture number-sign 2, Operating electric glass melters. James N. Edmonson, Lecturer

    International Nuclear Information System (INIS)

    Kruger, A.A.

    1994-10-01

    This report contains basic information on electric furnaces used for glass melting and on the properties of glass useful for the stabilization of radioactive wastes. Furnace nomenclature, furnace types, typical silicate glass composition and properties, thermal conductivity information, kinetics of the melting process, glass furnace refractory materials composition and thermal conductivity, and equations required for the operation of glass melters are included

  12. A Comparative Study of Ground and Underground Vibrations Induced by Bench Blasting

    OpenAIRE

    Xiuzhi Shi; Xianyang Qiu; Jian Zhou; Dan Huang; Xin Chen; Yonggang Gou

    2016-01-01

    Ground vibrations originating from bench blasting may cause damage to slopes, structures, and underground workings in close proximity to an operating open-pit mine. It is important to monitor and predict ground vibration levels induced by blasting and to take measures to reduce their hazardous effects. The aims of this paper are to determine the weaker protection objects by comparatively studying bench blasting induced vibrations obtained at surface and in an underground tunnel in an open-pit...

  13. Comparison of a burning mass ceramics coating in laboratory furnace and instrustrial furnace

    International Nuclear Information System (INIS)

    Soares, R.A.L.; Castro, J.R. de S.

    2012-01-01

    This work intends to analyze the differences obtained in the technological properties of a ceramic coating after firing in two distinct environments, laboratory furnace and industrial furnace. For this, was characterized a ceramic mass used in the production of porous coating. The analyzes were performed chemical, mineralogical and thermal mass in that. The specimens were obtained by compacting and burned in the maximum temperature of 1140 deg C in two furnaces, laboratory and industrial. The technological tests were performed linear shrinkage, water absorption, bulk density and mechanical strength. The microstructure was evaluated by ray-X diffraction and scanning electron microscopy. The results showed that both furnaces provided significant differences in analyzed specimens, such as increased strength and low water absorption in the fired samples in a laboratory furnace, for example. (author)

  14. Expanded rock blast modeling capabilities of DMC{_}BLAST, including buffer blasting

    Energy Technology Data Exchange (ETDEWEB)

    Preece, D.S. [Sandia National Labs., Albuquerque, NM (United States); Tidman, J.P.; Chung, S.H. [ICI Explosives (Canada)

    1996-12-31

    A discrete element computer program named DMC{_}BLAST (Distinct Motion Code) has been under development since 1987 for modeling rock blasting. This program employs explicit time integration and uses spherical or cylindrical elements that are represented as circles in 2-D. DMC{_}BLAST calculations compare favorably with data from actual bench blasts. The blast modeling capabilities of DMC{_}BLAST have been expanded to include independently dipping geologic layers, top surface, bottom surface and pit floor. The pit can also now be defined using coordinates based on the toe of the bench. A method for modeling decked explosives has been developed which allows accurate treatment of the inert materials (stemming) in the explosive column and approximate treatment of different explosives in the same blasthole. A DMC{_}BLAST user can specify decking through a specific geologic layer with either inert material or a different explosive. Another new feature of DMC{_}BLAST is specification of an uplift angle which is the angle between the normal to the blasthole and a vector defining the direction of explosive loading on particles adjacent to the blasthole. A buffer (choke) blast capability has been added for situations where previously blasted material is adjacent to the free face of the bench preventing any significant lateral motion during the blast.

  15. Seismic safety in conducting large-scale blasts

    Science.gov (United States)

    Mashukov, I. V.; Chaplygin, V. V.; Domanov, V. P.; Semin, A. A.; Klimkin, M. A.

    2017-09-01

    In mining enterprises to prepare hard rocks for excavation a drilling and blasting method is used. With the approach of mining operations to settlements the negative effect of large-scale blasts increases. To assess the level of seismic impact of large-scale blasts the scientific staff of Siberian State Industrial University carried out expertise for coal mines and iron ore enterprises. Determination of the magnitude of surface seismic vibrations caused by mass explosions was performed using seismic receivers, an analog-digital converter with recording on a laptop. The registration results of surface seismic vibrations during production of more than 280 large-scale blasts at 17 mining enterprises in 22 settlements are presented. The maximum velocity values of the Earth’s surface vibrations are determined. The safety evaluation of seismic effect was carried out according to the permissible value of vibration velocity. For cases with exceedance of permissible values recommendations were developed to reduce the level of seismic impact.

  16. New PSA high concentration solar furnace SF40

    Science.gov (United States)

    Rodriguez, Jose; Cañadas, Inmaculada; Zarza, Eduardo

    2016-05-01

    A new solar furnace has been designed and built at Plataforma Solar de Almería. In this work, its main components such as heliostat, concentrator, attenuator and test table, and the method used to align them are described. Other equipment like the auxiliary systems necessary for the solar operation, vacuum chamber and gas system are outlined too. Finally, the thermal characteristics of the focus were measured during a test campaign, where different planes along the optical axis were scanned with a radiometer, and the peak flux was obtained and is presented in the last section of this report.

  17. Reconstruction of improvised explosive device blast loading to personnel in the open

    Science.gov (United States)

    Wiri, Suthee; Needham, Charles

    2016-05-01

    Significant advances in reconstructing attacks by improvised explosive devices (IEDs) and other blast events are reported. A high-fidelity three-dimensional computational fluid dynamics tool, called Second-order Hydrodynamic Automatic Mesh Refinement Code, was used for the analysis. Computer-aided design models for subjects or vehicles in the scene accurately represent geometries of objects in the blast field. A wide range of scenario types and blast exposure levels were reconstructed including free field blast, enclosed space of vehicle cabin, IED attack on a vehicle, buried charges, recoilless rifle operation, rocket-propelled grenade attack and missile attack with single subject or multiple subject exposure to pressure levels from ˜ 27.6 kPa (˜ 4 psi) to greater than 690 kPa (>100 psi). To create a full 3D pressure time-resolved reconstruction of a blast event for injury and blast exposure analysis, a combination of intelligence data and Blast Gauge data can be used to reconstruct an actual in-theatre blast event. The methodology to reconstruct an event and the "lessons learned" from multiple reconstructions in open space are presented. The analysis uses records of blast pressure at discrete points, and the output is a spatial and temporal blast load distribution for all personnel involved.

  18. Nuclear blast and fall-out shelter

    International Nuclear Information System (INIS)

    Daroga, N.D.

    1984-01-01

    A nuclear blast and fall-out shelter is described with automatically controlled oxygen supply means, air reconditioning means to remove CO and CO 2 , a hand operated pump for introducing external air if required, an over-pressure outlet valve, and means for automatically measuring the proportion of CO and CO 2 in the air in the shelter and giving an alarm signal in case of danger. (author)

  19. Continuous austempering fluidized bed furnace. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Srinivasan, M.N. [Lamar Univ., Beaumont, TX (United States). Dept. of Mechanical Engineering

    1997-09-23

    The intended objective of this project was to show the benefits of using a fluidized bed furnace for austenitizing and austempering of steel castings in a continuous manner. The division of responsibilities was as follows: (1) design of the fluidized bed furnace--Kemp Development Corporation; (2) fabrication of the fluidized bed furnace--Quality Electric Steel, Inc.; (3) procedure for austempering of steel castings, analysis of the results after austempering--Texas A and M University (Texas Engineering Experiment Station). The Department of Energy provided funding to Texas A and M University and Kemp Development Corporation. The responsibility of Quality Electric Steel was to fabricate the fluidized bed, make test castings and perform austempering of the steel castings in the fluidized bed, at their own expense. The project goals had to be reviewed several times due to financial constraints and technical difficulties encountered during the course of the project. The modifications made and the associated events are listed in chronological order.

  20. Model Predictive Control of the Exit Part Temperature for an Austenitization Furnace

    Directory of Open Access Journals (Sweden)

    Hari S. Ganesh

    2016-12-01

    Full Text Available Quench hardening is the process of strengthening and hardening ferrous metals and alloys by heating the material to a specific temperature to form austenite (austenitization, followed by rapid cooling (quenching in water, brine or oil to introduce a hardened phase called martensite. The material is then often tempered to increase toughness, as it may decrease from the quench hardening process. The austenitization process is highly energy-intensive and many of the industrial austenitization furnaces were built and equipped prior to the advent of advanced control strategies and thus use large, sub-optimal amounts of energy. The model computes the energy usage of the furnace and the part temperature profile as a function of time and position within the furnace under temperature feedback control. In this paper, the aforementioned model is used to simulate the furnace for a batch of forty parts under heuristic temperature set points suggested by the operators of the plant. A model predictive control (MPC system is then developed and deployed to control the the part temperature at the furnace exit thereby preventing the parts from overheating. An energy efficiency gain of 5.3 % was obtained under model predictive control compared to operation under heuristic temperature set points tracked by a regulatory control layer.

  1. BlaSTorage: a fast package to parse, manage and store BLAST results.

    Science.gov (United States)

    Orsini, Massimiliano; Carcangiu, Simone

    2013-01-30

    Large-scale sequence studies requiring BLAST-based analysis produce huge amounts of data to be parsed. BLAST parsers are available, but they are often missing some important features, such as keeping all information from the raw BLAST output, allowing direct access to single results, and performing logical operations over them. We implemented BlaSTorage, a Python package that parses multi BLAST results and returns them in a purpose-built object-database format. Unlike other BLAST parsers, BlaSTorage retains and stores all parts of BLAST results, including alignments, without loss of information; a complete API allows access to all the data components. BlaSTorage shows comparable speed of more basic parser written in compiled languages as C++ and can be easily integrated into web applications or software pipelines.

  2. BlaSTorage: a fast package to parse, manage and store BLAST results

    Directory of Open Access Journals (Sweden)

    Orsini Massimiliano

    2013-01-01

    Full Text Available Abstract Background Large-scale sequence studies requiring BLAST-based analysis produce huge amounts of data to be parsed. BLAST parsers are available, but they are often missing some important features, such as keeping all information from the raw BLAST output, allowing direct access to single results, and performing logical operations over them. Findings We implemented BlaSTorage, a Python package that parses multi BLAST results and returns them in a purpose-built object-database format. Unlike other BLAST parsers, BlaSTorage retains and stores all parts of BLAST results, including alignments, without loss of information; a complete API allows access to all the data components. Conclusions BlaSTorage shows comparable speed of more basic parser written in compiled languages as C++ and can be easily integrated into web applications or software pipelines.

  3. Energy saving options for glass furnaces & recovery of heat from their flue gases and experiences with batch & cullet pre-heaters applied in the glass industry

    NARCIS (Netherlands)

    Beerkens, R.G.C.

    2009-01-01

    Several measures, such as changes in batch composition (less batch humidity), or optimization of operating conditions, and limiting the combustion air excess, can lead to typically 2-8 % of energy savings of industrial glass furnaces. Larger energy savings are only possible by new furnace designs,

  4. Glass Furnace Project, October 1982-March 1983

    International Nuclear Information System (INIS)

    Armstrong, K.M.; Klingler, L.M.

    1983-01-01

    In the Glass Furnace Project currently under way at Mound, a treatment technology for low-level radioactive waste is being evaluated that will combine volume reduction and immobilization in one step. Initial work focused on demonstrating the ability of the furnace to efficiently incinerate nonradioactive, simulated power-plant waste and on determining the adequacy of immobilization in a soda-lime silica matrix. Further evaluation of the system will involve a demonstration of the combustion and containment of radioactive waste. In preparation for this next phase of the program, preliminary investigation and design work were conducted during the past six months. 5 figures, 1 table

  5. Measure Guideline: High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  6. Measure Guideline. High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Rose, W. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2012-10-01

    This measure guideline covers installation of high-efficiency gas furnaces, including: when to install a high-efficiency gas furnace as a retrofit measure; how to identify and address risks; and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  7. Improvement of the Rotary Dryers of Wet Pelletized Oil-Furnace Carbon Blacks

    Directory of Open Access Journals (Sweden)

    Zečević, M

    2010-05-01

    Full Text Available Due to the demand for higher production capacity and natural-gas energy savings, improvements were made to the rotary dryers in the drying process of wet pelletized oil-furnace carbon blacks. Since the rotary dryers were originally designed for drying semi-wet pelletized oil-furnace carbon blacks, they did not entirely satisfy optimal conditions for drying wet pelletized oil-furnace carbon blacks. Figure 1 shows the drying principle with key dimensions. The energy for drying the wet pelletized oil-furnace carbon blacks was provided by natural gas combustion in an open-furnace system with an uncontrolled feed of combustion air. Improvements on the rotary dryers were carried out by adjusting the excess oxygen in the gases passing through the butterfly valve on the dryer exhaust stack. By regulating the butterfly valve on the dryer exhaust stack, and applying the prescribed operations for drying wet pelletized oil furnace carbon blacks, the excess oxygen in the tail gases was adjusted in the range of φ = 3.0 % and 5.0 %, depending on the type of oil-furnace carbon blacks. Suggested also is installation of a direct-reverse automatic butterfly valve on the dryer exhaust stack to automatically determine the volume fraction of oxygen in the tail gas, and the volume flow rate of natural gas for combustion. The results the improvements carried out are shown in Tables 3 to 5. Table 2 shows the thermal calculations for the hood of the rotary dryer. Preheating of the process water in the temperature range of 70 °C and 80 °C is also recommended using the net heat from the oil-furnace process for wet pelletization. The results of preheating the process water are shown in Table 1. Depending on the type of oil-furnace carbon black, the aforementioned improvements resulted in natural gas energy savings ranging from 25 % to 35 % in relation to the average natural gas requirement in the drying process, and thus a reduction in carbon emissions of up to 40

  8. Blasting agents and initiation systems

    Energy Technology Data Exchange (ETDEWEB)

    Fiscor, S.

    2000-01-01

    Although blasting differs between and within each industry, as a whole, the mines and quarries are making a shift from a purely ammonium nitrate/fuel oil (ANFO) mixture to a blend of emulsion and ANFO on a straight emulsion. Non-electric (shock tube) initiation systems have provided a viable alternative to the electric detonator (blasting cap). Explosives manufacturers are seeing their roles changes to being blasting contractors or consultants rather than just suppliers. The article discusses these trends and gives examples of typical blasting techniques and amounts of blasting agent used at large USA surface coal mines. Electric caps are still used in blasting underground coal. The Ensign Bickford Co. (EBCo) is developing electronic detonators and has been field testing an electronic initiator, the DIGIDET detonator, for the last four years. When commercially available, electronic detonators will be accurate but will come with a hefty price tag. 2 photos.

  9. BeoBLAST: distributed BLAST and PSI-BLAST on a Beowulf cluster.

    Science.gov (United States)

    Grant, J D; Dunbrack, R L; Manion, F J; Ochs, M F

    2002-05-01

    BeoBLAST is an integrated software package that handles user requests and distributes BLAST and PSI-BLAST searches to nodes of a Beowulf cluster, thus providing a simple way to implement a scalable BLAST system on top of relatively inexpensive computer clusters. Additionally, BeoBLAST offers a number of novel search features through its web interface, including the ability to perform simultaneous searches of multiple databases with multiple queries, and the ability to start a search using the PSSM generated from a previous PSI-BLAST search on a different database. The underlying system can also handle automated querying for high throughput work. Source code is available under the GNU public license at http://bioinformatics.fccc.edu/

  10. Tunnel blasting - recent developments

    Energy Technology Data Exchange (ETDEWEB)

    White, T.E.

    1999-05-01

    While tunnelling machines are more efficient than previously, there are still areas where blasting is a more efficient method of advance. Drilling and design methods are increasingly sophisticated, as is choice of explosive. Explosive deployment must be carefully calculated so as to avoid desensitisation. Nitroglycerine may be used as slurries; bulk mixing on site of ANFO is also practised in mining in the UK. Electric detonators, Nonel tubes, and electronic detonators are also increasingly employed.

  11. Sintering furnace for remote fuel fabrication

    International Nuclear Information System (INIS)

    Bowen, W.W.

    1978-10-01

    Component testing and evaluation of a chemical vapor deposition Re/W muffle has been initiated. Hydrogen permeation testing and thermal cycling behavior will be evaluated. Fabrication of prototype 10-12 Kg furnace is scheduled for completion late in 1979, at which time testing of the system will be initiated

  12. Electric melting furnace for waste solidification

    International Nuclear Information System (INIS)

    Masaki, Toshio.

    1990-01-01

    To avoid electric troubles or reduction of waste processing performance even when platinum group elements are contained in wastes to be applied with glass solidification. For this purpose, a side electrode is disposed to the side wall of a melting vessel and a central electrode serving as a counter electrode is disposed about at the center inside the melting vessel. With such a constitution, if conductive materials are deposited at the bottom of the furnace or the bottom of the melting vessel, heating currents flow selectively between the side electrode and the central electrode. Accordingly, no electric currents flow through the conductive deposits thereby enabling to prevent abnormal heating in the bottom of the furnace. Further, heat generated by electric supply between the side electrode and the central electrode is supplied efficiently to raw material on the surface of the molten glass liquid to improve the processing performance. Further, disposition of the bottom electrode at the bottom of the furnace enables current supply between the central electrode and the bottom electrode to facilitate the temperature control for the molten glass in the furnace than in the conventional structure. (I.S.)

  13. Economics of residential gas furnaces and water heaters in United States new construction market

    Energy Technology Data Exchange (ETDEWEB)

    Lekov, Alex B.; Franco, Victor H.; Wong-Parodi, Gabrielle; McMahon, James E.; Chan, Peter

    2009-05-06

    New single-family home construction represents a significant and important market for the introduction of energy-efficient gas-fired space heating and water-heating equipment. In the new construction market, the choice of furnace and water-heater type is primarily driven by first cost considerations and the availability of power vent and condensing water heaters. Few analysis have been performed to assess the economic impacts of the different combinations of space and water-heating equipment. Thus, equipment is often installed without taking into consideration the potential economic and energy savings of installing space and water-heating equipment combinations. In this study, we use a life-cycle cost analysis that accounts for uncertainty and variability of the analysis inputs to assess the economic benefits of gas furnace and water-heater design combinations. This study accounts not only for the equipment cost but also for the cost of installing, maintaining, repairing, and operating the equipment over its lifetime. Overall, this study, which is focused on US single-family new construction households that install gas furnaces and storage water heaters, finds that installing a condensing or power-vent water heater together with condensing furnace is the most cost-effective option for the majority of these houses. Furthermore, the findings suggest that the new construction residential market could be a target market for the large-scale introduction of a combination of condensing or power-vent water heaters with condensing furnaces.

  14. 78 FR 53625 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnaces and...

    Science.gov (United States)

    2013-08-30

    ....9.1 For mobile home furnaces, the sales weighted average annual fossil fuel energy consumption is... burner operating hours, average annual fuel energy consumption, and average annual auxiliary electrical... controls, the average annual fuel energy consumption (E F ) is expressed in Btu per year and defined as: E...

  15. Yield and Production Properties of Wood chips and Particles Torrefied in a Crucible Furnace Retort

    Science.gov (United States)

    Thomas L. Eberhardt; Chi-Leung So; Karen G. Reed

    2016-01-01

    Biomass preprocessing by torrefaction improves feedstock consistency and thereby improves the efficiency of biofuels operations, including pyrolysis, gasification, and combustion. A crucible furnace retort was fabricated of sufficient size to handle a commercially available wood chip feedstock. Varying the torrefaction times and temperatures provided an array of...

  16. Optical performance evaluation of a solar furnace by measuring the highly concentrated solar flux

    International Nuclear Information System (INIS)

    Lee, Hyunjin; Chai, Kwankyo; Kim, Jongkyu; Lee, Sangnam; Yoon, Hwanki; Yu, Changkyun; Kang, Yongheack

    2014-01-01

    We evaluated optical performance of a solar furnace in the KIER (Korea Institute of Energy Research) by measuring the highly concentrated solar flux with the flux mapping method. We presented and analyzed optical performance in terms of concentrated solar flux distribution and power distribution. We investigated concentration ratio, stagnation temperature, total power, and concentration accuracy with help of a modeling code based on the ray tracing method and thereby compared with other solar furnaces. We also discussed flux changes by shutter opening angles and by position adjustment of reflector facets. In the course of flux analysis, we provided a better understanding of reference flux measurement for calibration, reflectivity measurement with a portable reflectometer, shadowing area consideration for effective irradiation, as well as accuracy and repeatability of flux measurements. The results in the present study will help proper utilization of a solar furnace by facilitating comparison between flux measurements at different conditions and flux estimation during operation

  17. Development of a test set for adjustment of residential furnaces and boilers. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1980-01-01

    A program was undertaken to design and develop a portable test set for simplified field adjustment of residential furnaces and boilers to achieve peak operating efficiency. Advanced technology was applied to provide continuous analysis of flue gases and the display of temperature, oxygen concentrations, smoke value and furnace efficiency. Prototype models were constructed and delivered to Brookhaven National Laboratory for further testing. A survey of furnace dealers was conducted, and a commercialization plan was developed based on survey responses and the status of the equipment developed under the program. Goals for a marketable test set and development steps to achieve a projected energy savings were determined and recommended. Recommendations for specific areas of further development are included.

  18. Blasting Impact by the Construction of an Underground Research Tunnel in KAERI

    International Nuclear Information System (INIS)

    Kwon, S.; Cho, W. J.

    2005-12-01

    The underground research tunnel, which is under construction in KAERI for the validation of HLW disposal system, is excavated by drill and blasting method using high-explosives. In order not to disturb the operation at the research facilities such as HANARO reactor, it is critical to develop a blasting design , which will not influence on the facilities, even though several tens of explosives are detonated almost simultaneously. To develop a reasonable blasting design, a test blasting at the site should be performed. A preliminary analysis for predicting the expected vibration and noise by the blasting for the construction of the underground research tunnel was performed using a typical empirical equation. From the study, a blasting design could be developed not to influence on the major research facilities in KAERI. For the validation of the blasting design, a test blasting was carried out at the site and the parameters of vibration equation could be determined using the measured data during the test blasting. Using the equation, it was possible to predict the vibration at different locations at KAERI and to conclude that the blasting design would meet the design criteria at the major facilities in KAERI. The study would verify the applicability of blasting method for the construction of a research tunnel in a rock mass and that would help the design and construction of large scale underground research laboratory, which might be carried out in the future. It is also meaningful to accumulate technical experience for enhancing the reliability and effectiveness of the design and construction of the HLW disposal repository, which will be constructed in deep underground by drill and blasting technique

  19. Reduction of optically observed artillery blast wave trajectories using low dimensionality models

    Science.gov (United States)

    Steward, Bryan J.; Gross, Kevin C.; Perram, Glen P.

    2011-05-01

    Muzzle blast trajectories from firings of a 152 mm caliber gun howitzer were obtained with high-speed optical imagers and used to assess the fidelity with which low dimensionality models can be used for data reduction. Characteristic flow regions were defined for the blast waves. The near-field region was estimated to extend to 0.98 - 1.25 meters from the muzzle and the far-field region was estimated to begin at 2.61 - 3.31 meters. Blast wave geometries and radial trajectories were collected in the near through far-fields with visible imagers operating at 1,600 Hz. Beyond the near-field the blast waves exhibited a near-spherical geometry in which the major axis of the blast lay along the axis of the gun barrel and measured within 95% of the minor axis. Several blast wave propagation models were applied to the mid and far-field data to determine their ability to reduce the blast wave trajectories to fewer parameters while retaining the ability to distinguish amongst three munitions configurations. A total of 147 firings were observed and used to assess within-configuration variability relative to separation between configurations. Results show that all models perform well, and drag and point blast model parameters additionally provide insight into phenomenology of the blast.

  20. High productivity vacuum blasting system

    International Nuclear Information System (INIS)

    Ebadian, M.A.

    2000-01-01

    The purpose of the project is to increase the productivity and economics of existing vacuum blasting technology. This technology is used to remove radioactive contamination, PCB's and lead-base paint and provides worker and environmental protection by continuously recycling the blast media and the full containment of the dust generated in the process

  1. The production of pig iron from crushing plant waste using hot blast cupola

    Directory of Open Access Journals (Sweden)

    Kusno Isnugroho

    2018-03-01

    Full Text Available A production of pig iron has been conducted from crushing plant waste. The process of preparing pig iron was using hot blast cupola (HBC furnace which was injected with charcoal powder to improve temperature process and reduction zone in the furnace. The process was started by washing process and magnetic separation of raw material as an effort to improve iron content degree from crushing plant waste. The next process was preparing the composite pellet with the particle size of −80 + 100 mesh and with the composition of 80% iron ore, 15% wood charcoal, and 5% bentonite. The result of pellet size was 2.5–4.0 mm. The experiment was continued to reduce pellet composite in the HBC furnace. The pig iron produced from this process contained of 93.62%Fe, 3.5%C, 1.55%Si, 0.87%Mn, 0.05%P, and 0.087%S.With this result, the pig iron produced already fulfill the metallurgical specification to be used in smelting industry. Keywords: Pig iron, Pellet, Injection, Charcoal, Hot blast cupola

  2. Computational modeling of blast exposure associated with recoilless weapons combat training

    Science.gov (United States)

    Wiri, S.; Ritter, A. C.; Bailie, J. M.; Needham, C.; Duckworth, J. L.

    2017-11-01

    Military personnel are exposed to blast as part of routine combat training with shoulder-fired recoilless rifles. These weapons fire large-caliber ammunitions capable of disabling structures and uparmored vehicles (e.g., tanks). Scientific, medical, and military leaders are beginning to recognize the blast overpressure from these shoulder-fired weapons may result in acute and even long-term physiological effects to military personnel. However, the back blast generated from the Carl Gustav and Shoulder-launched Multipurpose Assault Weapon (SMAW) shoulder-fired weapons on the weapon operator has not been quantified. By quantifying and modeling the full-body blast exposure from these weapons, better injury correlations can be constructed. Blast exposure data from the Carl Gustav and SMAW were used to calibrate a propellant burn source term for computational simulations of blast exposure on operators of these shoulder-mounted weapon systems. A propellant burn model provided the source term for each weapon to capture blast effects. Blast data from personnel-mounted gauges during weapon firing were used to create initial, high-fidelity 3D computational fluid dynamic simulations using SHAMRC (Second-order Hydrodynamic Automatic Mesh Refinement Code). These models were then improved upon using data collected from static blast sensors positioned around the military personnel while weapons were utilized in actual combat training. The final simulation models for both the Carl Gustav and SMAW were in good agreement with the data collected from the personnel-mounted and static pressure gauges. Using the final simulation results, contour maps were created for peak overpressure and peak overpressure impulse experienced by military personnel firing the weapon as well as those assisting with firing of those weapons. Reconstruction of the full-body blast loading enables a more accurate assessment of the cause of potential mechanisms of injury due to air blast even for subjects not

  3. Control blasting of reinforced concrete

    International Nuclear Information System (INIS)

    Nagase, Tetsuo

    1981-01-01

    With the need of decommissioning nuclear power plants, it is urgently required to establish its methods and standards. In Shimizu Construction Co., Ltd., experimental feasibility studies have been made on explosive demolition method i.e. the controlled blasting for the massive concrete structures peculiar to nuclear power plants, considering low radiation exposure, safety and high efficiency. As such, four techniques of line drilling, cushion blasting, pre-splitting and guide hole blasting, respectively, are described with photographs. Assuming the selective demolition of activated concrete structures, the series of experiments showed the good results of clear-cut surfaces and the effect of blasting was confined properly. Moreover, the scattering of debris in blasting was able to be entirely prevented by the use of rubber belts. The generation of gas and dust was also little due to the small amount of the charge used. (J.P.N.)

  4. Pragmatic analysis of the electric submerged arc furnace continuum

    Science.gov (United States)

    Karalis, K.; Karkalos, N.; Antipas, G. S. E.; Xenidis, A.

    2017-09-01

    A transient mathematical model was developed for the description of fluid flow, heat transfer and electromagnetic phenomena involved in the production of ferronickel in electric arc furnaces. The key operating variables considered were the thermal and electrical conductivity of the slag and the shape, immersion depth and applied electric potential of the electrodes. It was established that the principal stimuli of the velocities in the slag bath were the electric potential and immersion depth of the electrodes and the thermal and electrical conductivities of the slag. Additionally, it was determined that, under the set of operating conditions examined, the maximum slag temperature ranged between 1756 and 1825 K, which is in accordance with industrial measurements. Moreover, it was affirmed that contributions to slag stirring due to Lorentz forces and momentum forces due to the release of carbon monoxide bubbles from the electrode surface were negligible.

  5. PREVALENCE OF RICE BLAST AND VARIETAL

    African Journals Online (AJOL)

    search-screening site grown to an improved vari- ety, Tox 3050, was heavily blasted. There was no blast incidence at Damongo. in Upper East. Region, there was severe incidence of blast in farmers' fields at Bawku and PVS nurseries and farmers' fields at Nyorigu. There was no blast at. Manga, Navrongo, Tono, Sandema, ...

  6. Blasting Damage Predictions by Numerical Modeling in Siahbishe Pumped Storage Powerhouse

    Science.gov (United States)

    Eslami, Majid; Goshtasbi, Kamran

    2017-04-01

    One of the popular methods of underground and surface excavations is the use of blasting. Throughout this method of excavation, the loading resulted from blasting can be affected by different geo-mechanical and structural parameters of rock mass. Several factors affect turbulence in underground structures some of which are explosion, vibration, and stress impulses caused by the neighbouring blasting products. In investigating the blasting mechanism one should address the processes which expand with time and cause seismic events. To protect the adjoining structures against any probable deconstruction or damage, it is very important to model the blasting process prior to any actual operation. Efforts have been taken in the present study to demonstrate the potentiality of numerical methods in predicting the specified parameters in order to prevent any probable destruction. For this purpose the blasting process was modeled, according to its natural implementation, in one of the tunnels of Siahbishe dam by the 3DEC and AUTODYN 3D codes. 3DEC was used for modeling the blasting environment as well as the blast holes and AUTODYN 3D for modeling the explosion process in the blast hole. In this process the output of AUTODYN 3D, which is a result of modeling the blast hole and is in the form of stress waves, is entered into 3DEC. For analyzing the amount of destruction made by the blasting operation, the key parameter of Peak Particle Velocity was used. In the end, the numerical modeling results have been compared with the data recorded by the seismographs planted through the tunnel. As the results indicated 3DEC and AUTODYN 3D proved appropriate for analyzing such an issue. Therefore, by means of these two softwares one can analyze explosion processes prior to their implementation and make close estimation of the damage resulting from these processes.

  7. Air-injected slurry blasting tests

    International Nuclear Information System (INIS)

    Wood, C.R.

    1983-01-01

    The Defense Waste Processing Facility (DWPF) will immobilize SRP high-level liquid waste in a borosilicate glass form. The molten waste glass at about 1050 0 C is poured into large (2-ft-dia, 10-ft-long) stainless steel canisters. During this operation the exterior of the canister reaches a temperature of up to 550 0 C and a thin oxide film is formed. This film traps radionuclide particles and must be removed to achieve the decontamination required before the canister leaves the DWPF canyon building. Air-injected frit slurry blasting has been chosen as the DWPF canister decontamination process based on results of tests with radioactively contaminated coupons. A small frit blaster in the Equipment Test Facility (ETF) has been used to optimize this process. Stainless steel coupons were heated at 600 0 C for 1 hour to simulate the canister oxide film. The coupons were weighed and then blasted at different parametric conditions. By weighing the coupons after blasting, the effects produced by each parameter could be compared and optimum parametric values determined

  8. Waste stabilization/solidification of an electric arc furnace dust using fly ash-based geopolymers

    Energy Technology Data Exchange (ETDEWEB)

    C. Fernandez Pereira; Y. Luna; X. Querol; D. Antenucci; J. Vale [University of Seville, Seville (Spain). School of Industrial Engineering

    2009-07-15

    The stabilization/solidification (S/S) of a carbon steel electric arc furnace (EAF) dust containing hazardous metals such as Pb, Cd, Cr or Zn using geopolymerization technology is described in this paper. Different reagents such as sodium hydroxide, potassium hydroxide, sodium silicate, potassium silicate, kaolinite, metakaolinite and blast furnace slag have been used. Mixtures of EAF waste with these geopolymeric materials and class F fly ash have been processed for studying the potential of geopolymers as waste immobilizing agents. Compressive strength tests and leaching tests for determining the efficiency of heavy metal immobilisation have been carried out. Comparison of fly ash-based geopolymer systems with classic Portland cement stabilization methods has also been accomplished. Compressive strength values far better than those achieved by hydraulic S/S methods were easily obtained by geopolymer solids at 28 days. Regarding leachability, the geopolymer S/S solids also manifested in general a better behaviour, showing very promising results. 40 refs., 1 fig., 9 tabs.

  9. Furnace wall-tube monitoring with a dual-band portable imaging radiometer

    Science.gov (United States)

    Irani, Keikhosrow

    2004-04-01

    In refineries, thermal imaging has been used for many years to monitor the interior temperatures of furnaces, particularly the furnace wall-tubes, in the presence of combustion gas flames. The temperature range in these processes varies from 400 to 1200°C. Flame combustion byproducts contain gases of H2O, N2, CO2, NO and small residues of ashes and other particles that emit thermal radiation toward wall tubes resulting in heating of the tubes. Typically, a mid-infrared (MWIR) instrument is used, equipped with a narrow band-pass filter centered at 3.90μm. In this band there is a void in the emission spectrum of these gases making them transparent, and an instrument operating only in this band can provide very high quality thermal images of the furnace interior. Operating temperatures at other points in petrochemical-related processes, closer to ambient temperature, can also be very critical. For example, a 10°C temperature difference from desired temperature at the coil output of a heat exchanger of a large ethylene plant can result in substantial revenue loss per year. Monitoring of these conditions is usually accomplished using a long wave infrared (LWIR) imaging radiometer operating in the 8-14μm spectral bands. This paper will review the evolution of techniques for furnace wall-tube monitoring, discuss current techniques and conclude with the description of a modern dual-band approach. In this approach a single, portable uncooled thermal imager is deployed in a refinery to monitor both the status of high temperature elements such as wall tubes and the operating condition of the furnace and its ancillary equipment. Case histories with thermographic illustrations will be presented.

  10. BOMB BLAST: PATTERN AND NATURE OF INJURIES

    OpenAIRE

    Brahmaji Master; Chandra Sekhar; Rangaiah

    2015-01-01

    Bomb blast cause injury on large groups of people by multiple mechanisms. Bomb blast injuries differ from the conventional description of trauma complexity. Primary injuries are caused by blast wave and over pressure. Secondary injuries are caused by flyin g debris and cause shrapnel wounds. Tertiary injuries are caused by blast wind due to forceful impact and quaternary injuries are caused by other vectors like heat, radiation etc. Combined injuries, especially blast and...

  11. Power and efficiency of wood burning furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Hirsch, D.; Froment, G.; Kubala, J.F.; Chantret, A.; Renault, G.

    1982-06-01

    In 1981 an automated test rig for wood boilers was set up at the COSTIC. The special characteristics of wood combustion made it necessary to develop a computerized measuring method that enables the progress of this combustion to be followed step by step in the furnaces. After a number of preliminary adjustments, it is possible to move on to a series of tests during which the essential difficulty is to assess the wood consumption.

  12. GAS MOVEMENT IN ROTARY TILTING FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2016-01-01

    Full Text Available The article presents the results of studies of gas movement and heat and mass transfer processes in the rotary tilting furnace (RTF at the heat treatment of disperse materials. The study was performed through computer modeling using software packages ANSYS CFX and Solid Works Flow Simulation. The results were used to design RTF with different capacity and application and helped to improve their technical and economic characteristics.

  13. Improvements in or relating to furnaces

    International Nuclear Information System (INIS)

    Spooner, J.A.

    1978-01-01

    A furnace is described having crucibles made of carbon and suitable for producing metal carbides, particularly single or mixed carbides of uranium and plutonium, from oxides. The internal surface of each crucible, which surface would otherwise in use contact the crucible contents, is covered by a layer of a refractory substance other than carbon, to which a carbide has a substantially lesser tendency to stick than to carbon. (U.K.)

  14. Effects of furnace atmosphere pressure on fabrication process of hollow glass microspheres in drop-tower furnace

    International Nuclear Information System (INIS)

    Qi Xiaobo; Li Bo; Chen Sufen; Zhang Zhanwen; Shi Tao

    2010-01-01

    To fabricate high quality hollow glass microspheres (HGMs)by sol-gel technology for inertial confinement fusion (ICF), the effects of furnace atmosphere pressure on the transformation process from gel particles to HGMs and the resulting quality of HGMs were investigated by numerical simulation and experiments. The results show that decreasing of furnace atmosphere pressure can increase diameter of HGMs and decrease wall thickness of HGMs. Decreasing furnace atmosphere pressure can extend the refining time of liquid HGMs, however, the heat transfer coefficient between liquid and furnace atmosphere pressure decreases significantly with the decreasing of furnace atmosphere pressure. As a result, the refining degree and the quality of HGMs descend quickly with furnace atmosphere pressure. When the furnace atmosphere pressure is lower than 0.5 x 10 5 Pa, the sphericity, concentricity and surface finish can not satisfy the restrict requirements of ICF targets. (authors)

  15. Ultra-high vacuum compatible image furnace.

    Science.gov (United States)

    Neubauer, A; Boeuf, J; Bauer, A; Russ, B; Löhneysen, H v; Pfleiderer, C

    2011-01-01

    We report the design of an optical floating-zone furnace for single-crystal growth under ultra-high vacuum (UHV) compatible conditions. The system is based on a commercial image furnace, which has been refurbished to be all-metal sealed. Major changes concern the use of UHV rotary feedthroughs and bespoke quartz-metal seals with metal-O-rings at the lamp stage. As a consequence, the procedure of assembling the furnace for crystal growth is changed completely. Bespoke heating jackets permit to bake the system. For compounds with elevated vapor pressures, the ultra-high vacuum serves as a precondition for the use of a high-purity argon atmosphere up to 10 bar. In the ferromagnetic Heusler compound Cu(2)MnAl, the improvements of purity result in an improved stability of the molten zone, grain selection, and, hence, single-crystal growth. Similar improvements are observed in traveling-solvent floating-zone growth of the antiferromagnetic Heusler compound Mn(3)Si. These improvements underscore the great potential of optical float-zoning for the growth of high-purity single crystals of intermetallic compounds.

  16. Structure characteristics and combustibility of carbonaceous materials from blast furnace flue dust

    International Nuclear Information System (INIS)

    Zhao, Di; Zhang, Jianliang; Wang, Guangwei; Conejo, Alberto N.; Xu, Runsheng; Wang, Haiyang; Zhong, Jianbo

    2016-01-01

    Highlights: • The combustion properties of carbonaceous materials in dust were investigated. • The mico-structures of carbon materials in dusts were exemplified distinctly. • The carbon activity differences were depended on their diverse mico-structures. • Kinetic parameters were obtained in the method of nonlinear least-squares fitting. • VM and RPM model for carbonaceous materials in dust and their pyrolytic coke. - Abstract: The structure characteristics and combustibility of carbonaceous materials from gravitational dust and bag dust of hop pocket were investigated using laser particle size analyzer, scanning electron microscopy, X-ray Diffraction, polarization microscopy and thermogravimetric analysis. Simultaneously, coal char and pyrolyzed coke were used as comparison. The acid-washing process was performed to avoid the effects of inorganic matters and beneficiate carbonaceous materials in dust. Three representative gas-solid reactivity models, random pore model, volume model, and unreacted core model were applied to study kinetic parameters. Results showed that carbonaceous materials in dust were mainly originated from coke fines and those in bag dust of hop pocket presented a high reactivity, mainly attributed to its more disordered crystalline structure and higher porosity. It was concluded from kinetic analysis that volume model was the best model for simulating the combustion process. The activation energies of bag dust of hop pocket, gravitational dust and coke calculated by this model were 118.6 kJ/mol, 141.7 kJ/mol, 156.1 kJ/mol, respectively, indicating carbon in bag dust of hop pocket are easily reacted with oxygen and proving its high combustibility.

  17. The effect of blast furnace slag on the self-compactability of pumice ...

    Indian Academy of Sciences (India)

    2018-04-02

    Apr 2, 2018 ... So far, the use of pumice was dependent on the availability and limited in the countries where it is locally .... admixture was used to reduce the risk of segregation and to increase the cohesion in some cases. ..... diameter of 50 cm is related to flow rate and plastic viscosity of concrete. The shear stress and ...

  18. The US merchant blast furnace coke market: current state of play

    Energy Technology Data Exchange (ETDEWEB)

    Aloe, A. [Shenango Inc., Pittsburgh, PA (US)

    2004-07-01

    A five page text is accompanied by a set of 11 slides/overheads. The talk discussed the reasons why the presenter believes that coke prices will stay above their historical levels for the foreseeable future. 3 refs., 1 fig., 2 tabs.

  19. The effect of blast furnace slag on the self-compactability of pumice ...

    Indian Academy of Sciences (India)

    Faculty of Architecture & Design, Department of Architecture, Atatürk University, 25240 Erzurum, Turkey; Engineering & Architecture Faculty, Department of Civil Engineering, Erzurum Technical University, 25070 Erzurum, Turkey; Engineering Faculty, Department of Civil Engineering, Atatürk University, 25240 Erzurum, ...

  20. STUDY ON SOFTENING AND DROPPING PROPERTIES OF METALIZED BURDEN INSIDE BLAST FURNACE

    Directory of Open Access Journals (Sweden)

    Bi-yang Tuo

    2014-12-01

    Full Text Available The inferences of burden metallization rate on softening-melting dropping properties were investigated through softening-melting dropping test of three kinds of metalized burden pressure drop. The results indicated that the softeningmelting temperature interval of pre-reduction mixed burden is bigger than primeval mixed burden, the melting interval narrow with the rise of metallization rate of ferric burden as well as dropping temperature interval. The average pressure drop, maximum pressure drop and softening-melting dropping properties eigenvalue decrease with the rise of metallization rate of ferric burden. Besides, the dropping temperature of burden reduces with the rise of carbon content of molten iron. The combination high metalized burden and higher carbon content of molten iron is benefit to decreasing thickness of cohesive zone and improve permeability of cohesive zone.

  1. Chloride-binding Effect of Blast Furnace Slag in Cement Pastes ...

    African Journals Online (AJOL)

    The PDF file you selected should load here if your Web browser has a PDF reader plug-in installed (for example, a recent version of Adobe Acrobat Reader). If you would like more information about how to print, save, and work with PDFs, Highwire Press provides a helpful Frequently Asked Questions about PDFs.

  2. Granulated blast furnace slag – A boon for foundry industry | Murthy ...

    African Journals Online (AJOL)

    The PDF file you selected should load here if your Web browser has a PDF reader plug-in installed (for example, a recent version of Adobe Acrobat Reader). If you would like more information about how to print, save, and work with PDFs, Highwire Press provides a helpful Frequently Asked Questions about PDFs.

  3. Chloride-binding Effect of Blast Furnace Slag in Cement Pastes ...

    African Journals Online (AJOL)

    NICO

    2017-05-16

    May 16, 2017 ... which chloride can be bound as Friedel's salt. The work of. Brown and Bothe1 and Siegwartet al.2 indicated that both the C3A and the C4AF phases contribute to chloride binding, although. C4AF to a lesser extent than the C3A.3 Birnin-Yauri and Glasser4 also suggested the formation of oxychloride ...

  4. Influence of the soluble fraction of blast furnace slag on the growth of some algae

    Energy Technology Data Exchange (ETDEWEB)

    Tokuda, H.

    1977-01-01

    The sea water-soluble fraction of the pulverized slag was prepared in anaerobic condition, and mixed with a basal medium in various ratios for preparation of a culture medium, on which the growth of a diatom, Skeletonema costatum, was suppressed. The inhibitory effect of the soluble fraction to this alga was reduced to a certain degree when the culture medium had been aerated with nitrogen preceding inoculation. The growth of Skel. costatum was also inhibited on the basal medium containing the untreated slag powder in various amounts, while it was stimulated when the slag powder was washed for several days before addition to the basal medium. The soluble fraction of the slag affected unfavorably the growth of a laver, Porphyra yezoensis, also. A diatom, Nitzschia closterium, was able to grow closely adhering to the slag powder. The inhibitory effect of the soluble fraction of the slag to algae seems to be caused largely by potassium or sodium sulfide, and slightly by sulfur oxides and some heavy metals dissolved in trace amounts.

  5. Two-stage high temperature sludge gasification using the waste heat from hot blast furnace slags.

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-12-01

    Nowadays, disposal of sewage sludge from wastewater treatment plants and recovery of waste heat from steel industry, become two important environmental issues and to integrate these two problems, a two-stage high temperature sludge gasification approach was investigated using the waste heat in hot slags herein. The whole process was divided into two stages, i.e., the low temperature sludge pyrolysis at ⩽ 900°C in argon agent and the high temperature char gasification at ⩾ 900°C in CO2 agent, during which the heat required was supplied by hot slags in different temperature ranges. Both the thermodynamic and kinetic mechanisms were identified and it was indicated that an Avrami-Erofeev model could best interpret the stage of char gasification. Furthermore, a schematic concept of this strategy was portrayed, based on which the potential CO yield and CO2 emission reduction achieved in China could be ∼1.92∗10(9)m(3) and 1.93∗10(6)t, respectively. Copyright © 2015 Elsevier Ltd. All rights reserved.

  6. REPAIR, RESTORATION AND MODERNIZATION OF THE ELECTRODE HORNS ON BLAST STEEL FURNACE

    Directory of Open Access Journals (Sweden)

    D. A. Petroviçh

    2014-01-01

    Full Text Available It is shown that at efficient observation of technological process the repair, restoration and modernization of such complex and important constructions as consoles for electrodes by the plant efforts is more preferable in comparison with purchase of new consoles, that allows for the plant to save considerable means.

  7. Study on the durability of concrete using granulated blast furnace slag as fine aggregate

    Science.gov (United States)

    Shi, Dongsheng; Liu, Qiang; Xue, Xinxin; He, Peiyuan

    2018-03-01

    In order to assessing the durability of concrete using granulated blastfurnace slag (GBS) as fine aggregate and compare it with natural river sand concrete, three different size of specimen were produced by using the same mix proportion with 3 different water cement ratios and 3 replacement ratios, and using it to measure the three aspects on the durability of concrete including freeze-thaw performance, dry-shrinkage performance and anti-chloride-permeability performance. In this paper. The test results show that using GBS as fine aggregate can slightly improve anti-chloride-permeability performance and dry-shrinkage performance of concrete in the condition of low water cement ratio, on the other hand, using GBS or natural river sand as fine aggregate has almost similar durability of concrete.

  8. Innovation based on tradition: blast furnace slag cement for durable concrete structures in Norway

    NARCIS (Netherlands)

    Polder, R.B.; Nijland, T.G.; Rooij, M.R. de; Larsen, C.K.; Pedersen, B.

    2014-01-01

    road environment in The Netherlands for nearly a century. The experience is good and structures with long service lives can be obtained, as has been shown by several field studies. This is caused by a high resistance against chloride penetration and a high electrical resistivity, demonstrated both

  9. Study of some health physics parameters of bismuth-ground granulated blast furnace slag shielding concretes

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Sandeep, E-mail: sandeep0078monu@gmail.com [Department of Physics, Punjabi University, Patiala (India); Singh, Sukhpal, E-mail: sukhpal-78@rediffmail.com [Department of Basic and Applied Sciences, Punjabi University, Patiala (India)

    2016-05-06

    The Bismuth-ground granulated blastfurnace slang (Bi-GGBFS) concrete samples were prepared. The weight percentage of different elements present in Bi-GGBFS Shielding concretewas evaluated by Energy Dispersive X-ray Microanalysis (EDX). The exposure rate and absorbed dose rate characteristics were calculated theoretically for radioactive sources namely {sup 241}Am and {sup 137}Cs. Our calculations reveal that the Bi-GGBFS concretes are effective in shielding material for gamma radiations.

  10. CO2 pellet blasting studies

    International Nuclear Information System (INIS)

    Archibald, K.E.

    1997-01-01

    Initial tests with CO 2 pellet blasting as a decontamination technique were completed in 1993 at the Idaho Chemical Processing Plant (ICPP) at the Idaho National Engineering Laboratory (INEL). During 1996, a number of additional CO 2 pellet blasting studies with Alpheus Cleaning Technologies, Oak Ridge National Laboratory, and Pennsylvania State University were conducted. After the testing with Alpheus was complete, an SDI-5 shaved CO 2 blasting unit was purchased by the ICPP to test and determine its capabilities before using in ICPP decontamination efforts. Results of the 1996 testing will be presented in this report

  11. Evaluation of the graphite electrode DC arc furnace for the treatment of INEL buried wastes

    International Nuclear Information System (INIS)

    Surma, J.E.; Freeman, C.J.; Powell, T.D.; Cohn, D.R.; Smatlak, D.L.; Thomas, P.; Woskov, P.P.

    1993-06-01

    The past practices of DOE and its predecessor agencies in burying radioactive and hazardous wastes have left DOE with the responsibility of remediating large volumes of buried wastes and contaminated soils. The Buried Waste Integrated Demonstration (BWID), has chosen to evaluate treatment of buried wastes at the Idaho National Engineering Laboratory (INEL). Because of the characteristics of the buried wastes, the potential for using high-temperature thermal treatment technologies is being evaluated. The soil-waste mixture at INEL, when melted or vitrified, produces a glass/ceramic referred to as iron-enriched basalt (IEB). One potential problem with producing the IEB material is the high melting temperature of the waste and soil (1,400-1,600 degrees C). One technology that has demonstrated capabilities to process high melting point materials is the plasma arc heated furnace. A three-party program was initiated and the program involved testing an engineering-scale DC arc furnace to gain preliminary operational and waste processibility information. It also included the design, fabrication, and evaluation of a second-generation, pilot-scale graphite electrode DC arc furnace. Widely ranging simulants of INEL buried waste were prepared and processed in the Mark I furnace. The tests included melting of soils with metals, sludges, combustibles, and simulated drums. Very promising results in terms of waste product quality, volume reduction, heating efficiency, and operational reliability and versatility were obtained. The results indicate that the graphite electrode DC arc technology would be very well suited for treating high melting point wastes such as those found at INEL. The graphite electrode DC arc furnace has been demonstrated to be very simple, yet effective, with excellent prospects for remote or semi-remote operation

  12. Reopening of an uranium mine in India after successful pacification of public discontent through cautious blasting

    International Nuclear Information System (INIS)

    Roy, Pijush Pal; Sawmliana, Chhangte; Singh, Rakesh Kumar

    2014-01-01

    Blasting operations at Banduhurang opencast mine of Uranium Corporation of India Limited (UCIL) were stopped for about seven months since February 2011 due to the complaints lodged by the inhabitants of nearby Dhodanga village to the district administration. The complaints were related to the disturbance caused to them as a result of blast- induced ground vibration, noise/air overpressure and flying fragments. On recommendation of the district administration, the Blasting Department of the CSIR-Central Institute of Mining and Fuel Research (CSIR-CIMFR), Dhanbad carried out a thorough scientific study and assessed the impacts of blasting on various residential structures as well as on their inhabitants. The study proved that the impacts of blasting were well within safe limit. It helped pacifying public discontent and ultimately reopening the mine. (author)

  13. Middle ear injury in animals exposed to complex blast waves inside an armored vehicle.

    Science.gov (United States)

    Phillips, Y Y; Mundie, T G; Hoyt, R; Dodd, K T

    1989-05-01

    With greater reliance on armored vehicles of improved survivability, questions have arisen about the likelihood of the wounding of vehicle occupants from blast waves alone. In this study, we placed anesthetized animals (sheep or pigs) inside lightly armored vehicles and exposed them to the blast waves generated by one of three sizes of shaped-charge munitions. Sixty-seven animals were exposed and 15 served as controls. No difference was noted between exposed and control groups for blast injury to the respiratory or gastrointestinal tracts. In contrast, middle ear damage was observed exclusively in animals exposed to blast and was correlated strongly with the peak pressure. The ear is the organ most sensitive to blast damage, and if protectors are not used, military physicians can expect to see a high incidence of middle ear injury in modern combat. The operational consequences of such an injury are not known.

  14. Sliding Mode Thermal Control System for Space Station Furnace Facility

    Science.gov (United States)

    Jackson Mark E.; Shtessel, Yuri B.

    1998-01-01

    The decoupled control of the nonlinear, multiinput-multioutput, and highly coupled space station furnace facility (SSFF) thermal control system is addressed. Sliding mode control theory, a subset of variable-structure control theory, is employed to increase the performance, robustness, and reliability of the SSFF's currently designed control system. This paper presents the nonlinear thermal control system description and develops the sliding mode controllers that cause the interconnected subsystems to operate in their local sliding modes, resulting in control system invariance to plant uncertainties and external and interaction disturbances. The desired decoupled flow-rate tracking is achieved by optimization of the local linear sliding mode equations. The controllers are implemented digitally and extensive simulation results are presented to show the flow-rate tracking robustness and invariance to plant uncertainties, nonlinearities, external disturbances, and variations of the system pressure supplied to the controlled subsystems.

  15. Development of a shot-blasting robot for removal of the wall concrete surface

    International Nuclear Information System (INIS)

    Tokioka, Seigo; Inagaki, Hiroichi; Sakai, Sachio; Kasahara, Ichirou; Ishigami, Shinya

    1991-01-01

    This paper reports research and development of a shot-blasting robot, for which the following targets are set up and their performances confirmed through basic experiments: (1) Uniform removal of concrete surface by an impeller type shot-blasting system. (2) Recycling of projecting material (steel shot). (3) Separation of removal material. And on the basis of these, its application to decontamination of nuclear power facilities is projected. The following three problems were focused on and the results of study are reported as follows: Step 1 : As part of a mechanical basic test, a manual type shot-blasting unit was mounted on a test device which may move freely on the concrete, and its data concerning finishing performance was obtained. Step 2 : On the basis of the results of the mechanization basic test, remote controlling of the shot blasting unit and its mounting on the suction type self-climbing carriage were studied first, secondly data of shot-blasting, operation and control method was gathered to develop a shot-blasting robot. Step 3 : A shot-blasting test was conducted for confirming climbing and shot-blasting performances. (author)

  16. Explosive Blast Neuropathology and Seizures

    Directory of Open Access Journals (Sweden)

    S. Krisztian eKovacs

    2014-04-01

    Full Text Available Traumatic brain injury (TBI due to explosive blast exposure is a leading combat casualty. It is also implicated as a key contributor to war related mental health diseases. A clinically important consequence of all types of TBI is a high risk for development of seizures and epilepsy. Seizures have been reported in patients who have suffered blast injuries in the Global War on Terror but the exact prevalence is unknown. The occurrence of seizures supports the contention that explosive blast leads to both cellular and structural brain pathology. Unfortunately, the exact mechanism by which explosions cause brain injury is unclear, which complicates development of meaningful therapies and mitigation strategies. To help improve understanding, detailed neuropathological analysis is needed. For this, histopathological techniques are extremely valuable and indispensable. In the following we will review the pathological results, including those from immunohistochemical and special staining approaches, from recent preclinical explosive blast studies.

  17. Comparison of Predictive Control Methods for High Consumption Industrial Furnace

    Directory of Open Access Journals (Sweden)

    Goran Stojanovski

    2013-01-01

    Full Text Available We describe several predictive control approaches for high consumption industrial furnace control. These furnaces are major consumers in production industries, and reducing their fuel consumption and optimizing the quality of the products is one of the most important engineer tasks. In order to demonstrate the benefits from implementation of the advanced predictive control algorithms, we have compared several major criteria for furnace control. On the basis of the analysis, some important conclusions have been drawn.

  18. Porcine head response to blast

    Directory of Open Access Journals (Sweden)

    Jay eShridharani

    2012-05-01

    Full Text Available Recent studies have shown an increase in the frequency of traumatic brain injuries related to blast exposure. However, the mechanisms that cause blast neurotrauma are unknown. Blast neurotrauma research using computational models has been one method to elucidate that response of the brain in blast, and to identify possible mechanical correlates of injury. However, model validation against experimental data is required to ensure that the model output is representative of in vivo biomechanical response. This study exposed porcine subjects to primary blast overpressures generated using a compressed-gas shock tube. Shock tube blasts were directed to the unprotected head of each animal while the lungs and thorax were protected using ballistic protective vests similar to those employed in theater. The test conditions ranged from 110-740 kPa peak incident overpressure with scaled durations from 1.3-6.9 ms and correspond approximately with a 50% injury risk for brain bleeding and apnea in a ferret model scaled to porcine exposure. The bulk head acceleration and the pressure at the surface of the head and in the cranial cavity were measured. Immediately after the blast, 5 of the 20 animals tested were apneic. Three subjects recovered without intervention within thirty seconds and the remaining two recovered within 8 minutes following bagging and administration of the respiratory stimulant doxapram. Gross examination of the brain revealed no indication of bleeding. Intracranial pressures ranged from 80-685 kPa as a result of the blast and were notably lower than the shock tube reflected pressures of 300-2830 kPa, indicating pressure attenuation by the skull up to a factor of 8.4. Peak head accelerations were measured from 385-3845 G’s and were well correlated with peak incident overpressure (R2=0.90. One standard deviation corridors for the surface pressure, intracranial pressure, and head acceleration are presented to provide experimental data for

  19. The influence of the furnace design on emissions from small wood pellet burners

    International Nuclear Information System (INIS)

    Aspfors, Jonas; Larfeldt, Jenny

    1999-01-01

    Two pellet burners have been installed and tested in a small scale boiler for house heating. The boiler is representative for the Swedish households and the burners, upwards and forward burning, are commercially available on the Swedish market. This work focuses on the boiler operation and particularly the potential of improved emissions by changing the furnace design. An insulation of the fireplace lowered the emission of CO by 50% and the emission of OGC by 60% for the upwards burning burner at low load. Modifying the furnace using baffles did not have any influence on the emissions. It is concluded that an increased temperature in the furnace is more important than an increased residence time of the combustible gases to decrease the emissions. At full load both burners emit approximately 300 mg CO per nm 3 gas and the emission of OGC are negligible. At half load the emissions of CO increased to 1000 mg/m n 3 and OGC to 125 mg/m n 3 in the upward burning burner. The forwards burning burner had a small increase in OGC to about 10 mg/m n 3 at half load while the emission of CO increased to 800 mg/m n 3 . The forward burning burner is less influenced on the furnace design compared to the upward burning burner. The comparatively high emissions of OGC for the upward burning burner is explained by the intermittent operation. However, it was possible to reduce the emissions from this burner by ceramic insulation of the furnace Project report from the program: Small scale combustion of biofuels. 3 refs, 12 figs, 2 tab, 1 appendix with 33 figs and 12 tabs

  20. Nitric-glycolic flowsheet evaluation with the slurry-fed melt rate furnace

    Energy Technology Data Exchange (ETDEWEB)

    Williams, M. S. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Miller, D. H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Fowley, M. D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Zamecnik, J. R. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-03-01

    The Savannah River National Laboratory (SRNL) was tasked to support validation of the Defense Waste Processing Facility (DWPF) melter offgas flammability model for the nitric-glycolic (NG) flowsheet. The work supports Deliverable 4 of the DWPF & Saltstone Facility Engineering Technical Task Request (TTR)1 and is supplemental to the Cold Cap Evaluation Furnace (CEF) testing conducted in 2014.2 The Slurry-fed Melt Rate Furnace (SMRF) was selected for the supplemental testing as it requires significantly less resources than the CEF and could provide a tool for more rapid analysis of melter feeds in the future. The SMRF platform has been used previously to evaluate melt rate behavior of DWPF glasses, but was modified to accommodate analysis of the offgas stream. Additionally, the Melt Rate Furnace (MRF) and Quartz Melt Rate Furnace (QMRF) were utilized for evaluations. MRF data was used exclusively for melt behavior observations and REDuction/OXidation (REDOX) prediction comparisons and will be briefly discussed in conjunction with its support of the SMRF testing. The QMRF was operated similarly to the SMRF for the same TTR task, but will be discussed in a separate future report. The overall objectives of the SMRF testing were to; 1) Evaluate the efficacy of the SMRF as a platform for steady state melter testing with continuous feeding and offgas analysis; and 2) Generate supplemental melter offgas flammability data to support the melter offgas flammability modelling effort for DWPF implementation of the NG flowsheet.

  1. Treatment studies of plutonium-bearing INEEL waste surrogates in a bench-scale arc furnace

    International Nuclear Information System (INIS)

    Freeman, C.J.

    1997-05-01

    Since 1989, the Subsurface Disposal Area (SDA) at the Idaho National Environmental and Engineering Laboratory (INEEL) has been included on the National Priority List for remediation. Arc- and plasma-heated furnaces are being considered for converting the radioactive mixed waste buried in the SDA to a stabilized-vitreous form. Nonradioactive, surrogate SDA wastes have been melted during tests in these types of furnaces, but data are needed on the behavior of transuranic (TRU) constituents, primarily plutonium, during thermal treatment. To begin collecting this data, plutonium-spiked SDA surrogates were processed in a bench-scale arc furnace to quantify the fate of the plutonium and other hazardous and nonhazardous metals. Test conditions included elevating the organic, lead, chloride, and sodium contents of the surrogates. Blends having higher organic contents caused furnace power levels to fluctuate. An organic content corresponding to 50% INEEL soil in a soil-waste blend was the highest achievable before power fluctuations made operating conditions unacceptable. The glass, metal, and off-gas solids produced from each surrogate blend tested were analyzed for elemental (including plutonium) content and the partitioning of each element to the corresponding phase was calculated

  2. Pulverized coal firing of aluminum melting furnaces. First annual technical progress report, May 1978-June 1979

    Energy Technology Data Exchange (ETDEWEB)

    West, C.E.; Hines, J.E.; Stewart, D.L. Jr.; Yu, H.

    1979-10-01

    The ultimate objective of this program is the commercial demonstration of an efficient, environmentally acceptable coal firing process suitable for implementation on melting furnaces throughout the aluminum industry. To achieve this goal, the program has been divided into two phases. Phase I has begun with the design and construction of a 350 lb/h (coal) staged slagging cyclone combustor (SSCC) attached to a 7-ft dia aluminum melting ladle furnace. Process development will culminate with a 1000 pph prototype SSCC firing a 40,000 lb capacity open hearth melting furnace at the Alcoa Laboratories. Phase II implementation is currently planned for Alcoa's Lafayette, IN, Works, where two of the ingot plant's five open hearth melting furnaces will be converted to utilize coal. In addition to confirmation of data gathered in Phase I, the effect of extended production schedule operation on equipment and efficiencies will be determined. This work would begin in 1982 pursuant to technical and economic evaluation of the process development at that time. A major design subcontract for assistance in the design of the SSCC is 80% completed.

  3. High gas temperature furnace for species determination of organometallic compounds with a high pressure liquid chromatograph and a Zeeman atomic absorption spectrometer

    Energy Technology Data Exchange (ETDEWEB)

    Koizumi, H.; McLaughlin, R.D.; Hadeishi, T.

    1979-03-01

    A new furnace has been constructed that allows atomic absorption detection of volatile organometallic compounds. The operation of this furnace is demonstrated by analyzing the eluent of a high pressure liquid chromatograph utilizing Zeeman atomic absorption spectrometry. The content of tetraethyllead in National Bureau of Standards gasoline standards was determined. Data are presented on the ability of this furnace to suppress interference with cadmium and lead determinations by MgCl/sub 2/, CuCl/sub 2/, and CaCl/sub 2/. It was found that two orders of magnitude more interferent can be tolerated. The determination of lead in automotive exhaust is also described. 7 figures, 4 tables.

  4. Model based process control for glass furnace operation

    NARCIS (Netherlands)

    Santen, P.J. van; Huisman, L.; Deelen, S. van

    2011-01-01

    Since the eighties of the 20th century supervisory control systems have been used in the glass industry. Model Predictive Control (MPC) technology, which was developed in the chemical industry, was introduced in the glass industry for control of forehearths and crown temperatures in glass melting

  5. Research achievement report for fiscal 1998 on the development of high-performance industrial furnaces. Research and development of high-performance industrial furnaces and the like (2); 1998 nendo koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu (2)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    Volume 2 named above contains part of research achievement reports and individual research achievement reports. The aluminum melting furnace working group research achievement report covers aluminum melting furnace operating patterns, concentrated impinging flame mode and dispersed impinging flame mode, and honeycomb and ball structures in heat storing bodies. The tubular heater working group report mentions the application of this facility to oil heating furnaces, studies and investigations for the embodiment of real systems using the tubular heater, and tests conducted in a furnace with plural heating tube lines. The individual research achievement reports elaborate on the development of technologies of heat transfer optimization under unsteady conditions in the steel material heating process, research and development of high-efficiency heat transfer technologies, development of heating furnace geometry optimization technologies, research and development of a high-performance controlled atmosphere heat treatment furnace, development of high-efficiency heat transfer technologies in high-temperature jet flame heating, development of heat uniformity improvement technologies for example for the steel material heating process, construction of optimum combustion control technologies for the regenerative burner furnace, research concerning laser-aided measurement in industrial furnaces, etc. (NEDO)

  6. Blast-induced Mild Traumatic Brain Injury

    Science.gov (United States)

    2010-01-01

    directly to the brain after craniotomy 154 or 240 kPa Unknown 2.8 or 20 kPa 40 kPa 1 or 10 MPa Redistribution of phosphorylated neurofilament H...m a: 1𔃻) .... !l ~ Blast-induced Mild Traumatic Brain Injury 767 colleagues55 compared neuropsychological test results in a group of primarily...patterns between blast and non-blast-injured subjects, thus providing no support at the neuropsychological level that blast is different. However

  7. Service robot for hull-blasting

    OpenAIRE

    Ortiz Zaragoza, Francisco José; Iborra García, Andrés José; Álvarez Torres, María Bárbara; Marín García, Fulgencio; Fernández Meroño, José María

    2001-01-01

    Present grit blasting technology for hull cleaning is very pollutant, environmentally unaffordable, and it is progressively forbidden in the most environmental countries (mainly north of Europe). At the time being, the above methodology has been partially substituted by ultra highpressure water blasting, however they do not show as good performance as the grit blasting systems. This paper describes a service robot for hull blasting. The technology we developed consists of the cleanin...

  8. Furnace devices aerodynamics optimization for fuel combustion efficiency improvement and nitrogen oxide emission reduction

    Science.gov (United States)

    Volkov, E. P.; Prokhorov, V. B.; Arkhipov, A. M.; Chernov, S. L.; Kirichkov, V. S.; Kaverin, A. A.

    2017-11-01

    MPEI conducts researches on physical and mathematical models of furnace chambers for improvement of power-generation equipment fuel combustion efficiency and ecological safety. Results of these researches are general principles of furnace aerodynamics arrangement for straight-flow burners and various fuels. It has been shown, that staged combustion arrangement with early heating and igniting with torch distribution in all furnace volume allows to obtain low carbon in fly ash and nitrogen oxide emission and also to improve boiler operation reliability with expand load adjustment range. For solid fuel combustion efficiency improvement it is practical to use high-placed and strongly down-tilted straight-flow burners, which increases high-temperature zone residence time for fuel particles. In some cases, for this combustion scheme it is possible to avoid slag-tap removal (STR) combustion and to use Dry-bottom ash removal (DBAR) combustion with tolerable carbon in fly ash level. It is worth noting that boilers with STR have very high nitrogen oxide emission levels (1200-1800 mg/m3) and narrow load adjustment range, which is determined by liquid slag output stability, so most industrially-developed countries don’t use this technology. Final decision about overhaul of boiler unit is made with regard to physical and mathematical modeling results for furnace and zonal thermal calculations for furnace and boiler as a whole. Overhaul of boilers to provide staged combustion and straight-flow burners and nozzles allows ensuring regulatory nitrogen oxide emission levels and corresponding best available technology criteria, which is especially relevant due to changes in Russian environmental regulation.

  9. A new scaling methodology for NO(x) emissions performance of gas burners and furnaces

    Science.gov (United States)

    Hsieh, Tse-Chih

    1997-11-01

    A general burner and furnace scaling methodology is presented, together with the resulting scaling model for NOsb{x} emissions performance of a broad class of swirl-stabilized industrial gas burners. The model is based on results from a set of novel burner scaling experiments on a generic gas burner and furnace design at five different scales having near-uniform geometric, aerodynamic, and thermal similarity and uniform measurement protocols. These provide the first NOsb{x} scaling data over the range of thermal scales from 30 kW to 12 MW, including input-output measurements as well as detailed in-flame measurements of NO, NOsb{x}, CO, Osb2, unburned hydrocarbons, temperature, and velocities at each scale. The in-flame measurements allow identification of key sources of NOsb{x} production. The underlying physics of these NOsb{x} sources lead to scaling laws for their respective contributions to the overall NOsb{x} emissions performance. It is found that the relative importance of each source depends on the burner scale and operating conditions. Simple furnace residence time scaling is shown to be largely irrelevant, with NOsb{x} emissions instead being largely controlled by scaling of the near-burner region. The scalings for these NOsb{x} sources are combined in a comprehensive scaling model for NOsb{x} emission performance. Results from the scaling model show good agreement with experimental data at all burner scales and over the entire range of turndown, staging, preheat, and excess air dilution, with correlations generally exceeding 90%. The scaling model permits design trade-off assessments for a broad class of burners and furnaces, and allows performance of full industrial scale burners and furnaces of this type to be inferred from results of small scale tests.

  10. Temperature estimation of liquid steel in electric arc furnaces; Schaetzung der Stahlbadtemperatur im Lichtbogenofen

    Energy Technology Data Exchange (ETDEWEB)

    Andersson, Matthias; Krueger, Klaus [Helmut-Schmidt-Univ./Univ. der Bundeswehr, Hamburg (Germany); Juechter, Ansgar; Braun, Uwe [ArcelorMittal Hamburg GmbH, Hamburg (Germany)

    2011-12-15

    One criterion for an energy-optimized operation of electric arc furnaces is to reach the required tapping temperature precisely. The related, partially manual measurement of the melt temperature is carried out with disposable thermocouples. This process is time-consuming and expensive. Therefore development target is to predict the temperature of the liquid steel by using theoretical models. This paper will present different methods for estimating the melt temperature. (orig.)

  11. Model operation to improve energy consumption efficiency in developing countries. Demonstration study (investigation project) on material preheating equipment for an electric furnace (using reduced iron as a raw material); Hatten tojokoku energy shohi koritsuka model jigyo. Denkiro no genryo yonetsu sochi (kangen tetsu genryo) ni kakawaru jissho kenkyu (chosa jigyo) hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    Investigations were given on a device technology that can obtain energy saving and environment preserving effects in electric furnace iron making using reduced iron as a raw material. The effects can be obtained by continuously charging into an electric furnace the reduced iron supplied from an iron ore reducing plant while the iron is kept hot. The investigations were carried by sending survey groups to India and Mexico who are producing reduced iron, and Egypt and Malaysia who possess iron reducing technologies, and by analyzing the actual conditions of reduced iron manufacturing equipment and electric furnace facilities. In addition, retrieval, collection and analysis were performed on technical data and information on reduced iron available inside and outside the country. As a result, a proposal was made to select India as a site to execute the demonstration study on the hot reduced iron insertion technology. The reasons for the selection are: India has a large number of steel mills that have iron reducing facilities and electric furnaces; the country is geographically convenient for Japanese research institutes to implement the demonstration study; the country`s DRI production is the largest in the south-eastern Asia; and electric power cost is high. 92 refs., 49 figs., 30 tabs.

  12. Open fireplace furnace as an adequate heating system

    Energy Technology Data Exchange (ETDEWEB)

    Terbrack, E.

    The fireplace furnace is a furnace for the open fireplace. It is connected to the existing fuel-oil or gas central heating and is used for house heating and warm water preparation when the fire in the fireplace is on. It combines the romanticism of the open fireplace with the necessity of saving fuel oil and gas, ensuring heat supply.

  13. Heat pipes and use of heat pipes in furnace exhaust

    Science.gov (United States)

    Polcyn, Adam D.

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  14. CHARCOAL PACKED FURNACE FOR LOW-TECH CHARRING OF BONE

    DEFF Research Database (Denmark)

    Jacobsen, P.; Dahi, Elian

    1997-01-01

    A low-tech furnace for charring of raw bone using char coal is developed and tested. The furnace consists of a standard oil drum, fitted with simple materials as available in every market in small towns in developing counties. 80 kg of raw bone and 6 kg of charcoal are used for production of 50 kg...

  15. Development of a cylindrical gas-fired furnace for reycling ...

    African Journals Online (AJOL)

    This study presents the development of a cylindrical gas-fired furnace, which could be used for recycling aluminum in small-scale foundries in Nigeria. The crucible, combustion chamber, suspension shaft and bearings were appropriately sized. The furnace chamber was 410 mm high and 510 mm diameter and had a ...

  16. In-service testing of Ni{sub 3}Al coupons and trays in carburizing furnaces at Delphi Saginaw. CRADA final report

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Santella, M.L.; Viswanathan, S.; Swindeman, R.W. [Oak Ridge National Lab., TN (United States); Chatterjee, M. [General Motors Corporaion, Saginaw Division (United States)

    1998-08-01

    This Cooperative Research and Development Agreement (CRADA) report deals with the development of nickel aluminide alloy for improved longer life heat-resistant fixture assemblies for batch and continuous pusher carburizing furnaces. The nickel aluminide development was compared in both coupon and component testing with the currently used Fe-Ni-Cr heat-resisting alloy known as HU. The specific goals of the CRADA were: (1) casting process development, (2) characterization and possible modification of the alloy composition to optimize its manufacturing ability and performance under typical furnace operating conditions, and (3) testing and evaluation of specimens and prototype fixtures. In support of the CRADA objectives, coupons of nickel aluminide and the HU alloy were installed in both batch and pusher furnaces. The coupons were taken from two silicon levels and contained welds made with two different filler compositions (IC-221LA and IC-221W). Both nickel-aluminide and HU coupons were removed from the batch and pusher carburizing furnace at time intervals ranging from one month to one year. The exposed coupons were cut and mounted for metallographic, hardness, and microprobe analysis. The results of the microstructural analysis have been transmitted to General Motors Corporation, Saginaw Division (Delphi Saginaw) through reports that were presented at periodic CRADA review meetings. Based on coupon testing and verification of the coupon results with the testing of trays, Delphi Saginaw moved forward with the use of six additional trays in a batch furnace and two assemblies in a pusher furnace. Fifty percent of the trays and fixtures are in the as-cast condition and the remaining trays and fixtures are in the preoxidized condition. The successful operating experience of two assemblies in the pusher furnace for nearly a year formed the basis for a production run of 63 more assemblies. The production run required melting of 94 heats weighing 500 lb. each. Twenty

  17. 30 CFR 75.1323 - Blasting circuits.

    Science.gov (United States)

    2010-07-01

    ...) Blasting circuits shall be protected from sources of stray electric current. (b) Detonators made by different manufacturers shall not be combined in the same blasting circuit. (c) Detonator leg wires shall be... used between the blasting cable and detonator circuitry shall— (1) Be undamaged; (2) Be well insulated...

  18. BLEVE blast by expansion-controlled evaporation

    NARCIS (Netherlands)

    Berg, A.C. van den; Voort, M.M. van der; Weerheijm, J.; Versloot, N.H.A.

    2006-01-01

    This report presents a new method to calculate the blast effects originating from an exploding vessel of liquefied gas. Adequate blast calculation requires full knowledge of the blast source characteristics, that is, the release and subsequent evaporation rate of the flashing liquid. Because the

  19. Physical and mathematical modelling of gas-fired glass melting furnaces with regard to NO-formation

    International Nuclear Information System (INIS)

    May, F.; Stuchlik, O.; Kremer, H.

    1999-01-01

    The increasing demand in quality, efficiency, energy conservation and the environmental issues drive the operators of high temperature processes to optimize their furnaces. Especially the glass manufacturing industry with their high working temperatures from about 1850 K to more than 1950 K and high air preheating temperatures of above 1480 K will produce high NOx-concentrations in the flue gas if no primary measures are taken. Considering the three different paths for NO-formation it is obvious that increased thermal NO is responsible for higher emissions. The German environmental regulations on air ''TA Luft'' requires a maximum value of 500 mg/mN3 in the flue gas for most of the combustion processes but for glass melting furnaces a temporary regulation of 1200 mg/mN3 and further on to 800 mg/mN3 is valid. Due to economical reasons the level of secondary measures is to be minimized thus the main objective of research is to reduce the NOx-emissions via primary measures. The design of the furnace is very important due to its strong influence on the distribution of velocity and species. That consequently affects the temperature field and the heat transfer to the load and further on the emissions. For the understanding of the processes within these furnaces numerical simulations, which are successfully validated with experiments, can give valuable indications to optimize furnace design for the reduction of NOx-emissions. The glass melting furnace modelled here is a regenerative horseshoe furnace fired with natural gas. Combustion air is preheated within the regenerator onto a level of temperature of 1650 K. (author)

  20. Significance of special blasting modes for anti shock struggle at hydrothermal Pribram uranium ore deposit

    International Nuclear Information System (INIS)

    Stenczel, J.

    1988-01-01

    Situations are presented which occur in connection with blasting jobs. Special blasting operations are described. In the Pribram uranium deposit two types of special blasting operations were tested. Conditions are described under which softening blasting was carried out. This type of work did not prove satisfactory in operation and is therefore not performed at the Pribram deposit. A theoretical analysis is made of shock distrubance blasting and the procedure of designing such projects, the placement of explosives and the determination of their size. Such blasting jobs have been tested in shock zones of vein node. The total weight of the explosive was 100 to 200 kg of Px V 19. In most cases a mine shock was initiated (in some cases with a delay of up to several dozen hours). The said method increases the technical safety of operation. At the Pribram deposit it is only used in cases of utmost necessity because its use increases costs and delays the procedure of mining work. (E.S.). 9 figs., 1 tab., 6 refs

  1. Simulating geometrically complex blast scenarios

    Directory of Open Access Journals (Sweden)

    Ian G. Cullis

    2016-04-01

    Full Text Available The effects of blast waves generated by energetic and non-energetic sources are of continuing interest to the ballistics research community. Modern conflicts are increasingly characterised by asymmetric urban warfare, with improvised explosive devices (IEDs often playing a dominant role on the one hand and an armed forces requirement for minimal collateral effects from their weapons on the other. These problems are characterised by disparate length- and time-scales and may also be governed by complex physics. There is thus an increasing need to be able to rapidly assess and accurately predict the effects of energetic blast in topologically complex scenarios. To this end, this paper presents a new QinetiQ-developed advanced computational package called EAGLE-Blast, which is capable of accurately resolving the generation, propagation and interaction of blast waves around geometrically complex shapes such as vehicles and buildings. After a brief description of the numerical methodology, various blast scenario simulations are described and the results compared with experimental data to demonstrate the validation of the scheme and its ability to describe these complex scenarios accurately and efficiently. The paper concludes with a brief discussion on the use of the code in supporting the development of algorithms for fast running engineering models.

  2. Non-slag co-gasification of biomass and coal in entrained-bed furnace

    Science.gov (United States)

    Itaya, Yoshinori; Suami, Akira; Kobayashi, Nobusuke

    2018-02-01

    Gasification is a promising candidate of processes to upgrade biomass and to yield clean gaseous fuel for utilization of renewable energy resources. However, a sufficient amount of biomass is not always available to operate a large scale of the plant. Co-gasification of biomass with coal is proposed as a solution of the problem. Tar emission is another subject during operation in shaft or kiln type of gasifiers employed conventionally for biomass. The present authors proposed co-gasification of biomass and coal in entrained-bed furnace, which is a representative process without tar emission under high temperature, but operated so to collect dust as flyash without molten slag formation. This paper presents the works performed on co-gasification performance of biomass and pulverized coal to apply to entrained-bed type of furnaces. At first, co-gasification of woody powder and pulverized coal examined using the lab-scale test furnace of the down-flow entrained bed showed that the maximum temperatures in the furnace was over 1500 K and the carbon conversion to gas achieved at higher efficiency than 80-90 percent although the residence time in the furnace was as short as a few seconds. Non-slag co-gasification was carried out successfully without slag formation in the furnace if coal containing ash with high fusion temperature was employed. The trend suggesting the effect of reaction rate enhancement of co-gasification was also observed. Secondary, an innovative sewage sludge upgrading system consisting of self-energy recovery processes was proposed to yield bio-dried sludge and to sequentially produce char without adding auxiliary fuel. Carbonization behavior of bio-dried sludge was evaluated through pyrolysis examination in a lab-scale quartz tube reactor. The thermal treatment of pyrolysis of sludge contributed to decomposition and removal of contaminant components such as nitrogen and sulfur. The gasification kinetics of sludge and coal was also determined by a

  3. DENSE PHASE REBURN COMBUSTION SYSTEM (DPRCS) DEMONSTRATION ON A 154 MWE TANGENTIAL FURNACE: ADDITIONAL AREA OF INTEREST-TO DEVELOP AND DEMONSTRATE AN IN-FURNACE MULTI-POLLUTANT REDUCTION TECHNOLOGY TO REDUCE NOx, SO2 & Hg

    Energy Technology Data Exchange (ETDEWEB)

    Allen C. Wiley; Steven Castagnero; Geoff Green; Kevin Davis; David White

    2004-03-01

    Semi-dense phase pneumatic delivery and injection of calcium and sodium sorbents, and microfine powdered coal, at various sidewall elevations of an online operating coal-fired power plant, was investigated for the express purpose of developing an in-furnace, economic multi-pollutant reduction methodology for NO{sub x}, SO{sub 2} & Hg. The 154 MWe tangentially-fired furnace that was selected for a full-scale demonstration, was recently retrofitted for NO{sub x} reduction with a high velocity rotating-opposed over-fire air system. The ROFA system, a Mobotec USA technology, has a proven track record of breaking up laminar flow along furnace walls, thereby enhancing the mix of all constituents of combustion. The knowledge gained from injecting sorbents and micronized coal into well mixed combustion gases with significant improvement in particulate retention time, should serve well the goals of an in-furnace multi-pollutant reduction technology; that of reducing back-end cleanup costs on a wide variety of pollutants, on a cost per ton basis, by first accomplishing significant in-furnace reductions of all pollutants.

  4. Domain enhanced lookup time accelerated BLAST

    Directory of Open Access Journals (Sweden)

    Boratyn Grzegorz M

    2012-04-01

    Full Text Available Abstract Background BLAST is a commonly-used software package for comparing a query sequence to a database of known sequences; in this study, we focus on protein sequences. Position-specific-iterated BLAST (PSI-BLAST iteratively searches a protein sequence database, using the matches in round i to construct a position-specific score matrix (PSSM for searching the database in round i + 1. Biegert and Söding developed Context-sensitive BLAST (CS-BLAST, which combines information from searching the sequence database with information derived from a library of short protein profiles to achieve better homology detection than PSI-BLAST, which builds its PSSMs from scratch. Results We describe a new method, called domain enhanced lookup time accelerated BLAST (DELTA-BLAST, which searches a database of pre-constructed PSSMs before searching a protein-sequence database, to yield better homology detection. For its PSSMs, DELTA-BLAST employs a subset of NCBI’s Conserved Domain Database (CDD. On a test set derived from ASTRAL, with one round of searching, DELTA-BLAST achieves a ROC5000 of 0.270 vs. 0.116 for CS-BLAST. The performance advantage diminishes in iterated searches, but DELTA-BLAST continues to achieve better ROC scores than CS-BLAST. Conclusions DELTA-BLAST is a useful program for the detection of remote protein homologs. It is available under the “Protein BLAST” link at http://blast.ncbi.nlm.nih.gov. Reviewers This article was reviewed by Arcady Mushegian, Nick V. Grishin, and Frank Eisenhaber.

  5. CFD-supported development of small-scale biomass furnaces; CFD-gestuetzte Entwicklung von Biomassefeuerungen im kleinen Leistungsbereich

    Energy Technology Data Exchange (ETDEWEB)

    Scharler, R. [Bios Bioenergiesystem GmbH, Graz (Austria); Obernberger, I. [Technische Univ. Eindhoven (Netherlands). Thermochemische Biomassekonversion; Weissinger, A. [Oesterreichische Kraft und Waerme aus Biomasse GmbH (KWB), St. Margarethen/Raab (Austria). Bereich Forschung und Entwicklung; Schmidt, W. [Oesterreichische Kraft und Waerme aus Biomasse GmbH (KWB), St. Margarethen/Raab (Austria). Bereich Produktentwicklung, Umwelt- und Informationsmanagement

    2005-07-01

    Despite the complexity of solid biomass combustion, the Bios Bioenergiesysteme GmbH, Graz, Austria, has successfully developed and optimised several biomass furnaces in the range of 500 kW to 30 MW based on CFD (Computational Fluid Dynamics). A project carried out in co-operation with the KWB Kraft und Waerme aus Biomasse GmbH, St. Margarethen, Austria, demonstrates the application of CFD for the efficient and improved design of small-scale furnaces for solid biofuels like pellets and wood chips as basis for a series production. (orig.)

  6. Blast wave parameters at diminished ambient pressure

    Science.gov (United States)

    Silnikov, M. V.; Chernyshov, M. V.; Mikhaylin, A. I.

    2015-04-01

    Relation between blast wave parameters resulted from a condensed high explosive (HE) charge detonation and a surrounding gas (air) pressure has been studied. Blast wave pressure and impulse differences at compression and rarefaction phases, which traditionally determine damage explosive effect, has been analyzed. An initial pressure effect on a post-explosion quasi-static component of the blast load has been investigated. The analysis is based on empirical relations between blast parameters and non-dimensional similarity criteria. The results can be directly applied to flying vehicle (aircraft or spacecraft) blast safety analysis.

  7. Parallel BLAST on split databases.

    Science.gov (United States)

    Mathog, David R

    2003-09-22

    BLAST programs often run on large SMP machines where multiple threads can work simultaneously and there is enough memory to cache the databases between program runs. A group of programs is described which allows comparable performance to be achieved with a Beowulf configuration in which no node has enough memory to cache a database but the cluster as an aggregate does. To achieve this result, databases are split into equal sized pieces and stored locally on each node. Each query is run on all nodes in parallel and the resultant BLAST output files from all nodes merged to yield the final output. Source code is available from ftp://saf.bio.caltech.edu/

  8. Control buildings for blast resistance

    Energy Technology Data Exchange (ETDEWEB)

    Brown, G.A.

    1982-08-01

    Offers advice on interior design for blast-resistant control buildings. Suggests that for the comfort and safety of occupants, special attention must be paid to internal finishes and color schemes. Considers external treatment (e.g. panels, cladding fixings, thermal insulation), air intakes and exhausts, internal finishes (e.g. stud lining method), and internal walls and partitions. Presents diagrams showing construction method for a control building; elimination of ''cold bridge'' at eaves level; staggering door openings to minimize blast effects; and flexure of concrete walls without affecting the inner lining.

  9. Blast Responses and Vibration of Flood-Defense Structures under High-Intensity Blast Loadings

    Directory of Open Access Journals (Sweden)

    Yonghee Ryu

    2018-01-01

    Full Text Available This study presented the blast behavior of flood-defense structures subjected to high-intensity loadings such as blast shock waves. In order to understand the blast behavior of weir structures, PHAST program was used to predict blast loadings in consideration of material reactivity and congestion levels. Environment factors such as weather data and atmospheric parameters were also considered in this study. Then, nonlinear dynamic analyses were performed using the ABAQUS platform to evaluate structural responses and blast vibration of concrete weir structures subjected to various types of blast loadings, due to uncertainties of the magnitude and durations of blast loads as a function of distance from the explosion. It was shown that the blast damage to concrete weir structure was significantly influenced by congestion levels or material reactivity. Also, the stress concentration under blast loading was observed at the connection area between the concrete weir body and stilling basin.

  10. Dismantling of a furnace and gloveboxes of a U3O8 with 20% enrichment production line

    International Nuclear Information System (INIS)

    Yorio, Daniel; Cinat, Enrique; Cincotta, Daniel; Fernandez, Carlos A.; Bruno, Hernan R.; Camacho, Esteban F.; Boero, Norma

    1999-01-01

    In the Uranium Powder Manufacturing Plant at CAC, U 3 O 8 with 20% enrichment is manufactured for fuel plates to be used in test reactors. This plant is in full operation since 1986, producing uranium oxide for Peru, Algeria, Iran, Egypt and the RA-3-CAE reactors. Some of the equipment of the Plant have finished their life time and one of the furnaces of the processing line had to be replaced. This work implied the dismantling not only of the furnace, but also of the gloveboxes connected to the furnace and the dismantling of the extraction lines and air injection of the gloveboxes. The work had to be performed with the necessary care in order to minimize risks and effects on personnel, installations and environment involved. (author)

  11. Experimental and numerical studies of rotating drum grate furnace

    Directory of Open Access Journals (Sweden)

    Basista Grzegorz

    2017-01-01

    Full Text Available Waste material from the meat industry can be taken into account as a biofuel. Studies confirm, that calorific value is higher and ash content is lower comparing to some conventional fuels. EU directives regulate details of thermal disposal of the waste material from the meat industry - especially in range of the process temperature and time of the particle presence in area of the combustion zone. The paper describes design of the rotating drum grate stove, dedicated to thermal disposal of the meat wastes as well as solid biomass (pellet, small bricket, wood chips combustion. Device has been developed in frames of cooperation between AGH University of Science and Technology (Krakow, Poland and producer focused on technologies of energy utilization of biomass in distributed generation. Results of measurements of selected operational parameters performed during startup of the furnace have been presented and discussed. Furthermore, numerical model of the combustion process has been developed to complement experimental results in range of the temperature and oxygen distribution in the area of the combustion chamber. ANSYS CFX solver has been applied to perform simulations including rotational domain related with specifics of operation of the device. Results of numerical modelling and experimental studies have been summarized and compared.

  12. Method for processing aluminum spent potliner in a graphite electrode ARC furnace

    Science.gov (United States)

    O'Connor, William K.; Turner, Paul C.; Addison, Gerald W.

    2002-12-24

    A method of processing spent aluminum pot liner containing carbon, cyanide compositions, fluorides and inorganic oxides. The spent aluminum pot liner is crushed iron oxide is added to form an agglomerated material. The agglomerated material is melted in an electric arc furnace having the electrodes submerged in the molten material to provide a reducing environment during the furnace operation. In the reducing environment, pot liner is oxidized while the iron oxides are reduced to produce iron and a slag substantially free of cyanide compositions and fluorides. An off-gas including carbon oxides and fluorine is treated in an air pollution control system with an afterburner and a scrubber to produce NaF, water and a gas vented to the atmosphere free of cyanide compositions, fluorine and CO.

  13. The combined simulation of heat transfer and pyrolysis reactions in industrial cracking furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Niaei, A. [Tabriz University, Tehran (Iran). Chemical Engineering Dept.; Towfighi, J.; Sadrameli, S.M.; Karimzadeh, R. [Tarbiat Modarres University, Tehran (Iran). Chemical Engineering Dept.

    2004-10-01

    Thermal cracking of hydrocarbons for olefins production is carried out in large, gas fired furnaces containing parallel reactor coils. The simulation of these coils requires detailed kinetics, based upon radical reaction schemes and a rigorous description of heat transfer in the firebox. A complete modeling of the reactor and the firebox, using a rigorous kinetic model, for the pyrolysis of naphtha has been developed and is used here for the simulation of naphtha crackers. The coupled simulation of the reactor and the radiant box by means of the zone method, results in the understanding of the behavior of the furnace. The simulation results are in good agreement with the experimental data. The model and computational scheme can be used as a guide for plant operators and as a tool for design. (author)

  14. Mask materials for powder blasting

    NARCIS (Netherlands)

    Wensink, H.; Jansen, Henricus V.; Berenschot, Johan W.; Elwenspoek, Michael Curt

    Powder blasting, or abrasive jet machining (AJM), is a technique in which a particle jet is directed towards a target for mechanical material removal. It is a fast, cheap and accurate directional etch technique for brittle materials such as glass, silicon and ceramics. The particle jet (which

  15. INCREASED RELIABILITY OF ELECTRIC BLASTING

    OpenAIRE

    Kashuba, Oleh Ivanovych; Skliarov, L I; Skliarov, A L

    2017-01-01

    The problems of improving reliability of an electric blasting method using electric detonators with nichrome filament bridges. It was revealed that in the calculation of the total resistance of the explosive network it is necessary to increase to 24% of the nominal value

  16. An analysis of the heap construction by long hole blasting for in-situ leaching of blasted ore

    International Nuclear Information System (INIS)

    Yang Shijiao

    1999-01-01

    The author establishes specific requirements for heap construction by blasting on the basis of the mechanism for in situ leaching of blasted ore, analyses the feasibility of heap construction by long hole blasting, selection of the blast plan and the relevant technological problems, and gives a case of heap construction by long hole blasting in Renhua uranium mine

  17. Innovation in electric arc furnaces scientific basis for selection

    CERN Document Server

    Toulouevski, Yuri N

    2013-01-01

    This book equips a reader with knowledge necessary for critical analysis of  innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding int...

  18. Radial furnace shows promise for growing straight boron carbide whiskers

    Science.gov (United States)

    Feingold, E.

    1967-01-01

    Radial furnace, with a long graphite vaporization tube, maintains a uniform thermal gradient, favoring the growth of straight boron carbide whiskers. This concept seems to offer potential for both the quality and yield of whiskers.

  19. Elements of the electric arc furnace's environmental management

    Science.gov (United States)

    Ioana, Adrian; Semenescu, Augustin; Costoiu, Mihnea; Marcu, Dragoş

    2017-12-01

    The paper presents a theoretical and experimental analysis of the polluting generating mechanisms for steel making in the Electric Arc Furnaces (EAF). The scheme for the environment's polluting system through the EAF is designed and presented in this paper. The ecological experimenting consisted of determining by specialized measures of the dust percentage in the evacuated gases from the EAF and of thereof gas pollutants. From the point of view of reducing the impact on the environment, the main problem of the electric arc furnace (EAF) is the optimization of the powder collecting from the process gases, both from the furnace and from the work-area. The paper deals with the best dependence between the aggregate's constructive, functional and technological factors, which are necessary for the furnace's ecologization and for its energetically-technologically performances increasing.

  20. CMOS Thermal Ox and Diffusion Furnace: Tystar Tytan 2000

    Data.gov (United States)

    Federal Laboratory Consortium — Description:CORAL Names: CMOS Wet Ox, CMOS Dry Ox, Boron Doping (P-type), Phos. Doping (N-Type)This four-stack furnace bank is used for the thermal growth of silicon...

  1. Optimization of the melting process of electrical furnaces in drenas

    Directory of Open Access Journals (Sweden)

    A. Haxhiaj

    2012-10-01

    Full Text Available The weight, composition and loads are the main parameters of the melting process in electrical furnace. The charge is roasted in rotary furnace. Roasting of charge which consists of Drenas and Albanians ore is done at about 950°C. Also, article has the experimental analyses that modify some parameters of the production which are the reduction of quantity of limestone and the increase of quantity of quartz in the charge. The paper analysis the possibility of mixing the ore from Kosova with lateritic ore from Albania with the aim of reducing the acidity of weight which is loaded in the electrical furnace. The composition of the furnace must satisfy the ratio 1:10 of ore from Kosova and Albania.

  2. Alloying and Casting Furnace for Shape Memory Alloys, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — The concept in the proposed project is to create a melting, alloying and casting furnace for the processing titanium based SMA using cold crucible techniques. The...

  3. Modular Distributed Concentrator for Solar Furnace, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — This research proposes to develop a lightweight approach to achieving the high concentrations of solar energy needed for a solar furnace achieving temperatures of...

  4. The Flexibility of Pusher Furnace Grate

    Directory of Open Access Journals (Sweden)

    Słowik J.A.

    2016-12-01

    Full Text Available The lifetime of guide grates in pusher furnaces for heat treatment could be increased by raising the flexibility of their structure through, for example, the replacement of straight ribs, parallel to the direction of grate movement, with more flexible segments. The deformability of grates with flexible segments arranged in two orientations, i.e. crosswise (perpendicular to the direction of compression and lengthwise (parallel to the direction of compression, was examined. The compression process was simulated using SolidWorks Simulation program. Relevant regression equations were also derived describing the dependence of force inducing the grate deformation by 0.25 mm ‒ modulus of grate elasticity ‒ on the number of flexible segments in established orientations. These calculations were made in Statistica and Scilab programs. It has been demonstrated that, with the same number of segments, the crosswise orientation of flexible segments increases the grate structure flexibility in a more efficient way than the lengthwise orientation. It has also been proved that a crucial effect on the grate flexibility has only the quantity and orientation of segments (crosswise / lengthwise, while the exact position of segments changes the grate flexibility by less than 1%.

  5. Emissions of dioxin and dibenzofuran from electric arc furnaces

    Directory of Open Access Journals (Sweden)

    Figueira, S. L.

    2005-06-01

    Full Text Available This paper describes work done in order to clarify the formation mechanism of highly toxic micropoUutants, such as dioxins and dibenzofurans, from electric arc furnaces used in the production of carbon steel from scrap. The study is allowing to derive relationships between the levels of airborne micropoUutants and the operational parameters of the production process so that an abatement of pollution could be achieved. By using the European standard method CEN 1948 for dioxin like compounds sampling and measurement, it was possible to determine the characteristic fingerprint of micropoUutants emitted by this particular stationary source.

    Este artículo contiene resultados del trabajo ejecutado para el esclarecimiento de los mecanismos de formación de los micropolutantes muy tóxicos, como dioxinas y dibenzofuranos, que son emitidos por los hornos de arco eléctrico utilizados en la producción de acero. Estos estudios han permitido relacionar las concentraciones de polutantes emitidos a la atmósfera con las condiciones operación del homo eléctrico. Utilizando el método normalizado CEN 1948 para captación y análisis de muestras de compuestos análogos a las dioxinas ha sido posible determinar el perfil característico de los micropolutantes emitidos por esta fuente

  6. Filtration of Oil-furnace Carbon Black Dust Particles from the Tail Gases by Filter Bags With PTFE Membrane

    Directory of Open Access Journals (Sweden)

    Čuzela, D.

    2010-01-01

    Full Text Available During the industrial production of oil furnace carbon black, tail gases containing oil-furnace carbon black dust particles are emitted to the atmosphere. In the carbon black plant, Petrokemija d. d., there are six exhaust stacks for tail gases. Each of them has installed process equipment for cleaning tail gases. Efficiency of cleaning mainly depends on equipment construction and cleaning technology. The vicinity of the town, quality of the air in the region of Kutina, regarding floating particles PM10, and corporate responsibility for further enviromental improvement, imposes development of new methods that will decrease the emmision of oil-furnace carbon black dust particles in the air. Combining centrifugal percipitator and filter, special construction of cyclofilter for filtration of oil-furnace carbon black dust particles from tail gases by using PTFE (polytetrafluoroethylene membrane filter bags, was designed. Developed filtration technique provides η = 99.9 % efficiency of filtration. Construction part of the filter contains the newest generation of PTFE membrane filter bags with the ability of jet pulse cleaning. Using the PTFE membrane filter bags technology, filtration efficiency for oil-furnace carbon black dust particles in tail gases of maximum γ=5mgm-3can be achieved. The filtration efficiency was monitored continuously measuring the concentration of the oil-furnace carbon black dust particles in the tail gases with the help of in situ electronic probe. The accomplished filtration technology is the base for the installation of the PTFE membrane filter bags in the main operation filters which will provide better protection of the air in the town of Kutina against floating particles PM10.

  7. Similarity of Ferrosilicon Submerged Arc Furnaces With Different Geometrical Parameters

    Directory of Open Access Journals (Sweden)

    Machulec B.

    2017-12-01

    Full Text Available In order to determine reasons of unsatisfactory production output regarding one of the 12 MVA furnaces, a comparative analysis with a furnace of higher power that showed a markedly better production output was performed. For comparison of ferrosilicon furnaces with different geometrical parameters and transformer powers, the theory of physical similarity was applied. Geometrical, electrical and thermal parameters of the reaction zones are included in the comparative analysis. For furnaces with different geometrical parameters, it is important to ensure the same temperature conditions of the reaction zones. Due to diverse mechanisms of heat generation, different criteria for determination of thermal and electrical similarity for the upper and lower reaction zones were assumed contrary to other publications. The parameter c3 (Westly was assumed the similarity criterion for the upper furnace zones where heat is generated as a result of resistive heating while the parameter J1 (Jaccard was assumed the similarity criterion for the lower furnace zones where heat is generated due to arc radiation.

  8. A Real-Time Embedded Control System for Electro-Fused Magnesia Furnace

    Directory of Open Access Journals (Sweden)

    Fang Zheng

    2013-01-01

    Full Text Available Since smelting process of electro-fused magnesia furnace is a complicated process which has characteristics like complex operation conditions, strong nonlinearities, and strong couplings, traditional linear controller cannot control it very well. Advanced intelligent control strategy is a good solution to this kind of industrial process. However, advanced intelligent control strategy always involves huge programming task and hard debugging and maintaining problems. In this paper, a real-time embedded control system is proposed for the process control of electro-fused magnesia furnace based on intelligent control strategy and model-based design technology. As for hardware, an embedded controller based on an industrial Single Board Computer (SBC is developed to meet industrial field environment demands. As for software, a Linux based on Real-Time Application Interface (RTAI is used as the real-time kernel of the controller to improve its real-time performance. The embedded software platform is also modified to support generating embedded code automatically from Simulink/Stateflow models. Based on the proposed embedded control system, the intelligent embedded control software of electro-fused magnesium furnace can be directly generated from Simulink/Stateflow models. To validate the effectiveness of the proposed embedded control system, hardware-in-the-loop (HIL and industrial field experiments are both implemented. Experiments results show that the embedded control system works very well in both laboratory and industry environments.

  9. Design and performance of a new induction furnace for heat treatment of superconducting radiofrequency niobium cavities

    Energy Technology Data Exchange (ETDEWEB)

    Pashupati Dhakal, Gianluigi Ciovati, Wayne Rigby, John Wallace, Ganapati Rao Myneni

    2012-06-01

    Superconducting radio frequency (SRF) cavities made of high purity niobium (Nb) are the building blocks of many modern particle accelerators. The fabrication process includes several cycles of chemical and heat treatment at low ({approx}120 deg C) and high ({approx}800 deg C) temperatures. In this contribution, we describe the design and performance of an ultra-high-vacuum furnace which uses an induction heating system to heat treat SRF cavities. Cavities are heated by radiation from the Nb susceptor. By using an all-niobium hot zone, contamination of the Nb cavity by foreign elements during heat treatment is minimized and allows avoiding subsequent chemical etching. The furnace was operated up to 1400 deg C with a maximum pressure of {approx}1 x 10{sup -5} Torr and the maximum achievable temperature is estimated to be higher than 2000 deg C. Initial results on the performance of a single cell 1.5 GHz cavity made of ingot Nb heat treated at 1200 deg C using this new induction furnace and without subsequent chemical etching showed a reduction of the RF losses by a factor of {approx}2 compared to cavities made of fine-grain Nb which underwent standard chemical and heat treatments.

  10. High-Precision Temperature Control of a Crystal Growth Furnace at 1,500 C

    Science.gov (United States)

    Stenzel, Ch.; Hess, A.; Croell, A.; Breuer, D.; Sauermann, H.

    2012-01-01

    For crystal growth of semiconductor materials a short-term temperature stability of 0.1 C at 1500 C is one of the essential parameters to be addressed for achieving high-quality crystals. Hence, for temperature monitoring and control with high precision in a floating zone furnace two sets of thermo-sensors, type B thermocouples and optical fibre thermometers, have been implemented and successfully operated in the furnace for more than 2000 h. The optical fibre thermometers consist of an optical system made of sapphire (two fibres plus a prism in between for deflection) and transmit the infra-red radiation of the heater to the outside of the hot core of the furnace for pyrometric temperature measurement. A dedicated control algorithm has been set up which controlled the power settings to the individual heaters. Both sensor types showed no degradation after this period and yielded a short-term stability at 1200 C of 0.05 C (optical fibre thermometers), respectively 0.08 C (thermocouples).

  11. Fuel Accident Condition Simulator (FACS) Furnace for Post-Irradiation Heating Tests of VHTR Fuel Compacts

    Energy Technology Data Exchange (ETDEWEB)

    Paul A Demkowicz; Paul Demkowicz; David V Laug

    2010-10-01

    Abstract –Fuel irradiation testing and post-irradiation examination are currently in progress as part of the Next Generation Nuclear Plant Fuels Development and Qualification Program. The PIE campaign will include extensive accident testing of irradiated very high temperature reactor fuel compacts to verify fission product retention characteristics at high temperatures. This work will be carried out at both the Idaho National Laboratory (INL) and the Oak Ridge National Laboratory, beginning with accident tests on irradiated fuel from the AGR-1 experiment in 2010. A new furnace system has been designed, built, and tested at INL to perform high temperature accident tests. The Fuel Accident Condition Simulator furnace system is designed to heat fuel specimens at temperatures up to 2000°C in helium while monitoring the release of volatile fission metals (e.g. Cs, Ag, Sr, Eu, and I) and fission gases (Kr, Xe). Fission gases released from the fuel to the sweep gas are monitored in real time using dual cryogenic traps fitted with high purity germanium detectors. Condensable fission products are collected on a plate attached to a water-cooled cold finger that can be exchanged periodically without interrupting the test. Analysis of fission products on the condensation plates involves dry gamma counting followed by chemical analysis of selected isotopes. This paper will describe design and operational details of the Fuel Accident Condition Simulator (FACS) furnace system, as well as preliminary system calibration results.

  12. FEATURES OF DRILLING-AND-BLASTING AT CONSTRUCTION OF BESKIDSKIY TUNNEL

    Directory of Open Access Journals (Sweden)

    V. D. Petrenko

    2016-10-01

    Full Text Available Purpose. In this article it is necessary to analyze the possibility of developing technology and increasing its efficiency during the Beskidskiy tunnel construction in difficult engineering and geological conditions. Methodology. The authors have performed analysis of the technological level of mining and construction works, new technique, equipment and production. One of the important issues of blasting operation is to ensure the seismic safety, acting at a distance of 30 m in the axes of single-track tunnel, as the distance to it will be 20 m from the nearest charge in the laying tunnel. This problem was solved by applying the combined blasting of blast-hole charges with delay-action and long-delay ways. Herewith the total mass of charges in the stope was divided into three groups, in which the first group is exploded by short-delay firing with, and the second one is exploded by short-delay firing too with intervals of 200…400 ms, the third is exploded by long-delay blasting at intervals of 500…10000 ms. The combined blasting of short-delay charges and delay action ones let significantly reduce seismic action at a mass explosion of charges when driving of double-track railway tunnel of a large cross-section. Findings. The paper presents the developed technology model, describing dependence of the machines from engineering and geological conditions. The methodology of drilling and blasting works at the construction of the tunnel callote and stross as well as a technique of arrangement determination and intervals of shot-delay and delay blasting of blasthole explosive charges was developed. Maximum permissible concentration of gases and vapours at blasting was presented. The calculations showed that the maximum level of gas contamination of the working area in Beskidskiy tunnel is achieved at blast operations. In accordance with this ventilation of the tunnel when driving is carried out by independent systems with mechanical ventilation by

  13. A multiscale approach to blast neurotrauma modeling:Part II: Methodology for inducing blast injury to in vitro models

    Directory of Open Access Journals (Sweden)

    Gwen B. Effgen

    2012-02-01

    Full Text Available Due to the prominent role of improvised explosive devices (IEDs in wounding patterns of U.S. war-fighters in Iraq and Afghanistan, blast injury has risen to a new level of importance and is recognized to be a major cause of injuries to the brain. However, an injury risk-function for microscopic, macroscopic, behavioral, and neurological deficits has yet to be defined. While operational blast injuries can be very complex and thus difficult to analyze, a simplified blast injury model would facilitate studies correlating biological outcomes with blast biomechanics to define tolerance criteria. Blast-induced traumatic brain injury (bTBI results from the translation of a shock wave in air, such as that produced by an IED, into a pressure wave within the skull-brain complex. Our blast injury methodology recapitulates this phenomenon in vitro, allowing for control of the injury biomechanics via a compressed-gas shock tube used in conjunction with a custom-designed, fluid-filled receiver that contains the living culture. The receiver converts the air shock wave into a fast-rising pressure transient with minimal reflections, mimicking the intracranial pressure history in blast. We have developed an organotypic hippocampal slice culture model that exhibits cell death when exposed to a 530  17.7 kPa peak overpressure with a 1.026 ± 0.017 ms duration and 190 ± 10.7 kPa-ms impulse in-air. We have also injured a simplified in vitro model of the blood-brain barrier, which exhibits disrupted integrity immediately following exposure to 581  10.0 kPa peak overpressure with a 1.067 ms ± 0.006 ms duration and 222 ± 6.9 kPa-ms impulse in-air. To better prevent and treat bTBI, both the initiating biomechanics and the ensuing pathobiology must be understood in greater detail. A well-characterized, in vitro model of bTBI, in conjunction with animal models, will be a powerful tool for developing strategies to mitigate the risks of bTBI.

  14. Reducing vibration damage claims: Field application of strong public relations and one method of using commonly available seismograph and video taping equipment to document blast vibration regression at the nearest structure

    International Nuclear Information System (INIS)

    Fritzen, M.R.; Fritzen, T.A.

    1994-01-01

    Anytime that blasting operations will be conducted near existing inhabited structures, vibration damage claims are a major concern of the blasting contractor. It has been the authors' experience that even when vibration and airblast levels generated from a blast are well below accepted damage thresholds, damage claims can still arise. The single greatest source of damage claims is the element of surprise associated with not knowing that blasting operations are being conducted nearby. The second greatest source of damage claims arise form the inability to produce accurate and detailed records of all blasting activity which provides evidence that vibration and air blast levels from each blast had been taken by seismic recording equipment. Using a two part plan consisting of extensive public relations followed by a detailed and accurate monitoring and recording of blasting operations has resulted in no substantiated claims of damage since its' incorporation. The authors experience shows that by using this two part process when conducting blasting operations near inhabited structures, unsubstantiated blast vibration damage claims may be significantly reduced

  15. Reducing vibration damage claims: Field application of strong public relations and one method of using commonly available seismograph and video taping equipment to document blast vibration regression at the nearest structure

    Energy Technology Data Exchange (ETDEWEB)

    Fritzen, M.R.; Fritzen, T.A. [Blasting Technology, Inc., Maui, HI (United States)

    1994-12-31

    Anytime that blasting operations will be conducted near existing inhabited structures, vibration damage claims are a major concern of the blasting contractor. It has been the authors` experience that even when vibration and airblast levels generated from a blast are well below accepted damage thresholds, damage claims can still arise. The single greatest source of damage claims is the element of surprise associated with not knowing that blasting operations are being conducted nearby. The second greatest source of damage claims arise form the inability to produce accurate and detailed records of all blasting activity which provides evidence that vibration and air blast levels from each blast had been taken by seismic recording equipment. Using a two part plan consisting of extensive public relations followed by a detailed and accurate monitoring and recording of blasting operations has resulted in no substantiated claims of damage since its` incorporation. The authors experience shows that by using this two part process when conducting blasting operations near inhabited structures, unsubstantiated blast vibration damage claims may be significantly reduced.

  16. ALTERNATE REDUCTANT COLD CAP EVALUATION FURNACE PHASE I TESTING

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, F.; Miller, D.; Zamecnik, J.; Lambert, D.

    2014-04-22

    Savannah River Remediation (SRR) conducted a Systems Engineering Evaluation (SEE) to determine the optimum alternate reductant flowsheet for the Defense Waste Processing Facility (DWPF). Specifically, two proposed flowsheets (nitric–formic–glycolic and nitric–formic–sugar) were evaluated based upon results from preliminary testing. Comparison of the two flowsheets among evaluation criteria indicated a preference towards the nitric–formic–glycolic flowsheet. Further evaluation of this flowsheet eliminated the formic acid1, and as a result, the nitric–glycolic flowsheet was recommended for further testing. Based on the development of a roadmap for the nitric–glycolic acid flowsheet, Waste Solidification Engineering (WS-E) issued a Technical Task Request (TTR) to address flammability issues that may impact the implementation of this flowsheet. Melter testing was requested in order to define the DWPF flammability envelope for the nitric glycolic acid flowsheet. The Savannah River National Laboratory (SRNL) Cold Cap Evaluation Furnace (CEF), a 1/12th scale DWPF melter, was selected by the SRR Alternate Reductant project team as the melter platform for this testing. The overall scope was divided into the following sub-tasks as discussed in the Task Technical and Quality Assurance Plan (TTQAP): Phase I - A nitric–formic acid flowsheet melter test (unbubbled) to baseline the Cold Cap Evaluation Furnace (CEF) cold cap and vapor space data to the benchmark melter flammability models Phase II - A nitric–glycolic acid flowsheet melter test (unbubbled and bubbled) to: o Define new cold cap reactions and global kinetic parameters for the melter flammability models o Quantify off-gas surging potential of the feed o Characterize off-gas condensate for complete organic and inorganic carbon species Prior to startup, a number of improvements and modifications were made to the CEF, including addition of cameras, vessel support temperature measurement, and a heating

  17. Assessing energy efficiency of electric car bottom furnaces intended for thermal energization of minerals

    Science.gov (United States)

    Nizhegorodov, A. I.

    2017-01-01

    The paper deals with a new concept of electric furnaces for roasting and thermal energization of vermiculite and other minerals with vibrational transportation of a single-layer mass under constant thermal field. The paper presents performance calculation and comparative assessment of energy data for furnaces of different modifications: flame and electric furnaces with three units, furnaces with six units and ones with series-parallel connection of units, and furnaces of new concept.

  18. CrocoBLAST: Running BLAST efficiently in the age of next-generation sequencing.

    Science.gov (United States)

    Tristão Ramos, Ravi José; de Azevedo Martins, Allan Cézar; da Silva Delgado, Gabrielle; Ionescu, Crina-Maria; Ürményi, Turán Peter; Silva, Rosane; Koca, Jaroslav

    2017-11-15

    CrocoBLAST is a tool for dramatically speeding up BLAST+ execution on any computer. Alignments that would take days or weeks with NCBI BLAST+ can be run overnight with CrocoBLAST. Additionally, CrocoBLAST provides features critical for NGS data analysis, including: results identical to those of BLAST+; compatibility with any BLAST+ version; real-time information regarding calculation progress and remaining run time; access to partial alignment results; queueing, pausing, and resuming BLAST+ calculations without information loss. CrocoBLAST is freely available online, with ample documentation (webchem.ncbr.muni.cz/Platform/App/CrocoBLAST). No installation or user registration is required. CrocoBLAST is implemented in C, while the graphical user interface is implemented in Java. CrocoBLAST is supported under Linux and Windows, and can be run under Mac OS X in a Linux virtual machine. jkoca@ceitec.cz. Supplementary data are available at Bioinformatics online. © The Author 2017. Published by Oxford University Press. All rights reserved. For Permissions, please e-mail: journals.permissions@oup.com

  19. Development of models and online diagnostic monitors of the high-temperature corrosion of refractories in oxy/fuel glass furnaces : final project report.

    Energy Technology Data Exchange (ETDEWEB)

    Griffiths, Stewart K.; Gupta, Amul (Monofrax Inc., Falconer, NY); Walsh, Peter M.; Rice, Steven F.; Velez, Mariano (University of Missouri, Rolla, MO); Allendorf, Mark D.; Pecoraro, George A. (PPG Industries, Inc., Pittsburgh, PA); Nilson, Robert H.; Wolfe, H. Edward (ANH Refractories, Pittsburgh, PA); Yang, Nancy Y. C.; Bugeat, Benjamin () American Air Liquide, Countryside, IL); Spear, Karl E. (Pennsylvania State University, University Park, PA); Marin, Ovidiu () American Air Liquide, Countryside, IL); Ghani, M. Usman (American Air Liquide, Countryside, IL)

    2005-02-01

    This report summarizes the results of a five-year effort to understand the mechanisms and develop models that predict the corrosion of refractories in oxygen-fuel glass-melting furnaces. Thermodynamic data for the Si-O-(Na or K) and Al-O-(Na or K) systems are reported, allowing equilibrium calculations to be performed to evaluate corrosion of silica- and alumina-based refractories under typical furnace operating conditions. A detailed analysis of processes contributing to corrosion is also presented. Using this analysis, a model of the corrosion process was developed and used to predict corrosion rates in an actual industrial glass furnace. The rate-limiting process is most likely the transport of NaOH(gas) through the mass-transport boundary layer from the furnace atmosphere to the crown surface. Corrosion rates predicted on this basis are in better agreement with observation than those produced by any other mechanism, although the absolute values are highly sensitive to the crown temperature and the NaOH(gas) concentration at equilibrium and at the edge of the boundary layer. Finally, the project explored the development of excimer laser induced fragmentation (ELIF) fluorescence spectroscopy for the detection of gas-phase alkali hydroxides (e.g., NaOH) that are predicted to be the key species causing accelerated corrosion in these furnaces. The development of ELIF and the construction of field-portable instrumentation for glass furnace applications are reported and the method is shown to be effective in industrial settings.

  20. Interspecies Scaling in Blast Neurotrauma

    Science.gov (United States)

    2015-08-27

    Armour Systems Symposium 2014 in Cambridge, England. 6.1 Introduction The increased risk of exposure to blast in both military and civilian settings...Physiological Processes in Homeothermic Animals." Annual Review of Physiology 43, 1: 301-22. Capehart, B and Bass, D. 2012. "Review: managing ...CI, Calvente, RR, Lillo, VM and Canas, JM. 2007. " Management and analysis of out-of-hospital health-related responses to simultaneous railway