WorldWideScience

Sample records for blade loading

  1. Wind turbine blade testing under combined loading

    DEFF Research Database (Denmark)

    Roczek-Sieradzan, Agnieszka; Nielsen, Magda; Branner, Kim;

    2011-01-01

    The paper presents full-scale blade tests under a combined flap- and edgewise loading. The main aim of this paper is to present the results from testing a wind turbine blade under such conditions and to study the structural behavior of the blade subjected to combined loading. A loading method using...... anchor plates was applied, allowing transverse shear distortion. The global and local deformation of the blade as well as the reproducibility of the test was studied and the results from the investigations are presented....

  2. Extreme Loading of Aircraft Fan Blade

    CERN Document Server

    Datta, Dibakar

    2013-01-01

    The response of an aircraft fan blade manufactured by composites under the action of static and impact load has been studied in this report. The modeling and analysis of the geometry has been done using CASTEM 2007 version. For the quasi static analysis, the pressure has been incrementally applied until it satisfies the failure criteria. The deformed configuration, strain, Von-Mises stress, and the deflection of the blade have been studied. The response of the system e.g. deformation time history due to the impact of the projectile has been studied where the Newmark method for the dynamic problem has been implemented.

  3. Effect of linear and non-linear blade modelling techniques on simulated fatigue and extreme loads using Bladed

    Science.gov (United States)

    Beardsell, Alec; Collier, William; Han, Tao

    2016-09-01

    There is a trend in the wind industry towards ever larger and more flexible turbine blades. Blade tip deflections in modern blades now commonly exceed 10% of blade length. Historically, the dynamic response of wind turbine blades has been analysed using linear models of blade deflection which include the assumption of small deflections. For modern flexible blades, this assumption is becoming less valid. In order to continue to simulate dynamic turbine performance accurately, routine use of non-linear models of blade deflection may be required. This can be achieved by representing the blade as a connected series of individual flexible linear bodies - referred to in this paper as the multi-part approach. In this paper, Bladed is used to compare load predictions using single-part and multi-part blade models for several turbines. The study examines the impact on fatigue and extreme loads and blade deflection through reduced sets of load calculations based on IEC 61400-1 ed. 3. Damage equivalent load changes of up to 16% and extreme load changes of up to 29% are observed at some turbine load locations. It is found that there is no general pattern in the loading differences observed between single-part and multi-part blade models. Rather, changes in fatigue and extreme loads with a multi-part blade model depend on the characteristics of the individual turbine and blade. Key underlying causes of damage equivalent load change are identified as differences in edgewise- torsional coupling between the multi-part and single-part models, and increased edgewise rotor mode damping in the multi-part model. Similarly, a causal link is identified between torsional blade dynamics and changes in ultimate load results.

  4. Reduced design load basis for ultimate blade loads estimation in multidisciplinary design optimization frameworks

    DEFF Research Database (Denmark)

    Pavese, Christian; Tibaldi, Carlo; Larsen, Torben J.;

    2016-01-01

    The aim is to provide a fast and reliable approach to estimate ultimate blade loads for a multidisciplinary design optimization (MDO) framework. For blade design purposes, the standards require a large amount of computationally expensive simulations, which cannot be efficiently run each cost...... function evaluation of an MDO process. This work describes a method that allows integrating the calculation of the blade load envelopes inside an MDO loop. Ultimate blade load envelopes are calculated for a baseline design and a design obtained after an iteration of an MDO. These envelopes are computed...... for a full standard design load basis (DLB) and a deterministic reduced DLB. Ultimate loads extracted from the two DLBs with the two blade designs each are compared and analyzed. Although the reduced DLB supplies ultimate loads of different magnitude, the shape of the estimated envelopes are similar...

  5. Ultimate Strength of Wind Turbine Blades under Multiaxial Loading

    DEFF Research Database (Denmark)

    Haselbach, Philipp Ulrich

    Modern wind turbine rotor blades are sophisticated lightweight structures, optimised towards achieving the best compromise between aerodynamic and structural design as well as a cost efficient manufacturing processes. They are usually designed for a lifetime of minimum 20 years, where they must...... loading effects and its influence on the ultimate strength of typical wind turbine rotor blade structures and to develop methods to perform reliable prediction of failure. For this purpose, origin and consequence of some of the typically occurring failure types in wind turbine rotor blades...... are investigated. The research aims on predicting more accurately when and how blades fail under complex loading. The main contribution from this PhD study towards more reliable and robust operating wind turbine systems can be divided into two fields. One part covers numerical modelling approaches and the other...

  6. Ultimate Strength of Wind Turbine Blades under Multiaxial Loading

    DEFF Research Database (Denmark)

    Haselbach, Philipp Ulrich

    Modern wind turbine rotor blades are sophisticated lightweight structures, optimised towards achieving the best compromise between aerodynamic and structural design as well as a cost efficient manufacturing processes. They are usually designed for a lifetime of minimum 20 years, where they must...... in the rotor blade usually lead to long downtimes. Therefore, it is of great importance that the turbines operate reliably and that robust methods are available to predict damage initiation and growth under multiaxial loading conditions. The purpose of this PhD project is the investigation of multiaxial...... loading effects and its influence on the ultimate strength of typical wind turbine rotor blade structures and to develop methods to perform reliable prediction of failure. For this purpose, origin and consequence of some of the typically occurring failure types in wind turbine rotor blades...

  7. Reduced Design Load Basis for Ultimate Blade Loads Estimation in Multidisciplinary Design Optimization Frameworks

    Science.gov (United States)

    Pavese, Christian; Tibaldi, Carlo; Larsen, Torben J.; Kim, Taeseong; Thomsen, Kenneth

    2016-09-01

    The aim is to provide a fast and reliable approach to estimate ultimate blade loads for a multidisciplinary design optimization (MDO) framework. For blade design purposes, the standards require a large amount of computationally expensive simulations, which cannot be efficiently run each cost function evaluation of an MDO process. This work describes a method that allows integrating the calculation of the blade load envelopes inside an MDO loop. Ultimate blade load envelopes are calculated for a baseline design and a design obtained after an iteration of an MDO. These envelopes are computed for a full standard design load basis (DLB) and a deterministic reduced DLB. Ultimate loads extracted from the two DLBs with the two blade designs each are compared and analyzed. Although the reduced DLB supplies ultimate loads of different magnitude, the shape of the estimated envelopes are similar to the one computed using the full DLB. This observation is used to propose a scheme that is computationally cheap, and that can be integrated inside an MDO framework, providing a sufficiently reliable estimation of the blade ultimate loading. The latter aspect is of key importance when design variables implementing passive control methodologies are included in the formulation of the optimization problem. An MDO of a 10 MW wind turbine blade is presented as an applied case study to show the efficacy of the reduced DLB concept.

  8. MEMS inertial sensors for load monitoring of wind turbine blades

    Science.gov (United States)

    Cooperman, Aubryn M.; Martinez, Marcias J.

    2015-03-01

    Structural load monitoring of wind turbines is becoming increasingly important due increasing turbine size and offshore deployment. Rotor blades are key components that can be monitored by continuously measuring their deflection and thereby determining strain and loads on the blades. In this paper, a method is investigated for monitoring blade deformation that utilizes micro-electromechanical systems (MEMS) comprising triaxial accelerometers, magnetometers and gyroscopes. This approach is demonstrated using a cantilever beam instrumented with 5 MEMS and 4 strain gauges. The measured changes in angles obtained from the MEMS are used to determine a deformation surface which is used as an input to a finite element model in order to estimate the strain throughout the beam. The results are then verified by comparison with strain gauge measurements.

  9. Controller Design for Blade Load Reduction Using Synthetic Jets

    DEFF Research Database (Denmark)

    Soltani, Mohsen; Mirzaei, Mahmood

    2014-01-01

    As the size of modern wind turbines increase, the blades become longer and more flexible. Consequently, fatigue loads due to the structural vibration become more important and turn to be a constraint on enlarging the size of the new turbines. Thus, it becomes more necessary to use nontraditional ...

  10. Developing a passive load reduction blade for the DTU 10 MW reference turbine

    Science.gov (United States)

    de Vaal, J. B.; Nygaard, T. A.; Stenbro, R.

    2016-09-01

    This paper presents the development of a passive load reduction blade for the DTU 10 MW reference wind turbine, using the aero-hydro-servo-elastic analysis tool 3DFloat. Passive load reduction is achieved by introducing sweep to the path of the blade elastic axis, so that out-of-plane bending deflections result in load alleviating torsional deformations of the blade. Swept blades are designed to yield similar annual energy production as a rotor with a reference straight blade. This is achieved by modifying the aerodynamic twist distribution for swept blades based on non-linear blade deflection under steady state loads. The passive load reduction capability of a blade design is evaluated by running a selection of fatigue- and extreme load cases with the analysis tool 3DFloat and determining equivalent fatigue loads, fatigue damage and extreme loads at the blade root and tower base. The influence of sweep on the flutter speed of a blade design is also investigated. A large number of blade designs are evaluated by varying the parameters defining the sweep path of a blade's elastic axis. Results show that a moderate amount of sweep can effectively reduce equivalent fatigue damage and extreme loads, without significantly reducing the flutter speed, or compromising annual energy production.

  11. Full scale test SSP 34m blade, combined load. Data report

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, Per H.; Nielsen, Magda; Jensen, Find M. (and others)

    2010-11-15

    This report is part of the research project where a 34m wind turbine blade from SSP-Technology A/S was tested in combined flap and edgewise load. The applied load is 55% of an imaginary extreme event based on the certification load of the blade. This report describes the reason for choosing the loads and the load direction and the method of applying the loads to the blade. A novel load introduction allows the blade to deform in a more realistic manner, allowing the observation of e.g. transverse shear distortion. The global and local deformation of the blade as well as the blades' respond to repeated tests has been studied and the result from these investigations are presented, including the measurements performed. (Author)

  12. Full scale testing of wind turbine blade to failure - flapwise loading

    DEFF Research Database (Denmark)

    Jørgensen, E.R.; Borum, Kaj Kvisgaard; McGugan, Malcolm;

    2004-01-01

    A 25m wind turbine blade was tested to failure when subjected to a flapwise load. With the test setup, it was possible to test the blade to failure at three different locations. The objective of these tests is to learn about how a wind turbine bladefails when exposed to a large flapwise load...... and how failures propagate. The report shows also results from ultrasonic scan of the surface of the blade and it is seen to be very useful for the detection of defects, especially in the layer between the skinlaminate and the load carrying main spar. Acoustic emission was successfully used as sensor...... for the detection of damages in the blade during the test. The report contains measurements of the total deflection of the blade, the local deflection of the skinand the load carrying main spar and also measurement of strain all as a function of the applied load and up to failure of the blade. The “post mortem...

  13. Material matters: Controllable rubber trailing edge flap regulates load on wind turbine blades

    DEFF Research Database (Denmark)

    Aagaard Madsen, Helge

    2010-01-01

    In wind farms, nearby wind turbines exert considerable influence and generate turbulence on turbine blades. Because the blades are so long, there can be considerable differences in localized loading from the gusts along the blade. The Risø DTU researchers has developed a controllable rubber...... trailing edge flap, known as CRTEF. The trailing edge blade design is expected to help mitigate localized loading, and its molded rubber design, the sharp trailing edge, produces less noise and greater output. With CRTEF, the blade automatically has a completely sharp edge. The elastic flap tested...

  14. Load Consequences when Sweeping Blades - A Case Study of a 5 MW Pitch Controlled Wind Turbine

    DEFF Research Database (Denmark)

    Verelst, David Robert; Larsen, Torben J.

    of the blade, effectively reducing blade twist angles under increased loading. This behaviour results in decreased flap-wise fatigue and extreme loads, an increase for edge-wise fatigue loading and status quo or slight decrease in extreme loads (depending on the controller). Tower base and shaft-end bending...... of considered sweep curves, an inherent and significant increase in torsional blade root bending moment is noted. A boomerang shaped sweep curve is proposed to counteract this problematic increased loading. Controller sensitivity shows that adding sweep affects some loadings differently. Power output is reduced...

  15. Loadings in thermal barrier coatings of jet engine turbine blades an experimental research and numerical modeling

    CERN Document Server

    Sadowski, Tomasz

    2016-01-01

    This book discusses complex loadings of turbine blades and protective layer Thermal Barrier Coating (TBC), under real working airplane jet conditions. They obey both multi-axial mechanical loading and sudden temperature variation during starting and landing of the airplanes. In particular, two types of blades are analyzed: stationary and rotating, which are widely applied in turbine engines produced by airplane factories.

  16. Calibration procedures for improved accuracy of wind turbine blade load measurement

    Energy Technology Data Exchange (ETDEWEB)

    Dahlberg, J.Aa. [Aeronautical Research Inst. of Sweden, Bromma (Sweden); Johansson, Hjalmar [Teknikgruppen AB, Sollentuna (Sweden)

    1996-12-01

    External loads acting on wind turbine blades are mainly transferred via the hub to the rest of the structure. It is therefore a normal approach to measure the loads acting on the turbine by load measurements in the blade roots. The load measurement is often accomplished by measurements of strain on the surface of the blade or the hub. The strain signals are converted to loads by applying calibration factors to the measurements. This paper deals with difficulties associated with load measurements on two different wind turbines; one with strain gauges applied to a steel hub where a linear stress-load relationship is expected and the other with strain gauges applied to the GFRP blade close to the bearings where strong non-linearity`s and temperature effects are expected. This paper suggests calibration methods to overcome these problems. 2 refs, 11 figs

  17. blades

    Directory of Open Access Journals (Sweden)

    Shashishekara S. Talya

    1999-01-01

    Full Text Available Design optimization of a gas turbine blade geometry for effective film cooling toreduce the blade temperature has been done using a multiobjective optimization formulation. Three optimization formulations have been used. In the first, the average blade temperature is chosen as the objective function to be minimized. An upper bound constraint has been imposed on the maximum blade temperature. In the second, the maximum blade temperature is chosen as the objective function to be minimized with an upper bound constraint on the average blade temperature. In the third formulation, the blade average and maximum temperatures are chosen as objective functions. Shape optimization is performed using geometric parameters associated with film cooling and blade external shape. A quasi-three-dimensional Navier–Stokes solver for turbomachinery flows is used to solve for the flow field external to the blade with appropriate modifications to incorporate the effect of film cooling. The heat transfer analysis for temperature distribution within the blade is performed by solving the heat diffusion equation using the finite element method. The multiobjective Kreisselmeier–Steinhauser function approach has been used in conjunction with an approximate analysis technique for optimization. The results obtained using both formulations are compared with reference geometry. All three formulations yield significant reductions in blade temperature with the multiobjective formulation yielding largest reduction in blade temperature.

  18. A simplified model predicting the weight of the load carrying beam in a wind turbine blade

    Science.gov (United States)

    Mikkelsen, Lars P.

    2016-07-01

    Based on a simplified beam model, the loads, stresses and deflections experienced by a wind turbine blade of a given length is estimated. Due to the simplicity of the model used, the model is well suited for work investigating scaling effects of wind turbine blades. Presently, the model is used to predict the weight of the load carrying beam when using glass fibre reinforced polymers, carbon fibre reinforced polymers or an aluminium alloy as the construction material. Thereby, it is found that the weight of a glass fibre wind turbine blade is increased from 0.5 to 33 tons when the blade length grows from 20 to 90 m. In addition, it can be seen that for a blade using glass fibre reinforced polymers, the design is controlled by the deflection and thereby the material stiffness in order to avoid the blade to hit the tower. On the other hand if using aluminium, the design will be controlled by the fatigue resistance in order to making the material survive the 100 to 500 million load cycles experience of the wind turbine blade throughout the lifetime. The aluminium blade is also found to be considerably heavier compared with the composite blades.

  19. Comparison of strength and load-based methods for testing wind turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Musial, W.D.; Clark, M.E.; Egging, N. [and others

    1996-11-01

    The purpose of this paper is to compare two methods of blade test loading and show how they are applied in an actual blade test. Strength and load-based methods were examined to determine the test load for an Atlantic Orient Corporation (AOC) 15/50 wind turbine blade for fatigue and static testing. Fatigue load-based analysis was performed using measured field test loads extrapolated for extreme rare events and scaled to thirty-year spectra. An accelerated constant amplitude fatigue test that gives equivalent damage at critical locations was developed using Miner`s Rule and the material S-N curves. Test load factors were applied to adjust the test loads for uncertainties, and differences between the test and operating environment. Similar analyses were carried, out for the strength-based fatigue test using the strength of the blade and the material properties to determine the load level and number of constant amplitude cycles to failure. Static tests were also developed using load and strength criteria. The resulting test loads were compared and contrasted. The analysis shows that, for the AOC 15/50 blade, the strength-based test loads are higher than any of the static load-based cases considered but were exceeded in the fatigue analysis for a severe hot/wet environment.

  20. Effect of blade loading and rotor speed on the optimal aerodynamic performance of wind turbine blades

    Science.gov (United States)

    Bryson, Christopher; Hussain, Fazle; Barhorst, Alan

    2015-11-01

    Optimization of wind turbine torque as a function of angle of attack - over the entire speed range from start-up to cut-off - is studied by considering the full trigonometric relations projecting lift and drag to thrust and torque. Since driving force and thrust are geometrically constrained, one cannot be changed without affecting the other. Increasing lift to enhance torque simultaneously increases thrust, which subsequently reduces the inflow angle with respect to the rotor plane via an increased reduction in inflow velocity. Reducing the inflow angle redirects the lift force away from the driving force generating the torque, which may reduce overall torque. Similarly, changes in the tip-speed ratio (TSR) affect the inflow angle and thus the optimal torque. Using the airfoil data from the NREL 5 MW reference turbine, the optimal angle of attack over the operational TSR range (4 to 15) was computed using a BEM model to incorporate the dynamic coupling, namely the interdependency of blade loading and inflow angle. The optimal angle of attack is close to minimum drag during start-up phase (high TSR) and continuously increases toward maximum lift at high wind speeds (low TSR).

  1. A simplified model predicting the weight of the load carrying beam in a wind turbine blade

    DEFF Research Database (Denmark)

    Mikkelsen, Lars Pilgaard

    2016-01-01

    to predict the weight of the load carrying beam when using glassfibre reinforced polymers, carbon fibre reinforced polymers or an aluminium alloy as the construction material. Thereby, it is found that the weight of a glass fibre wind turbine blade is increased from 0.5 to 33 tons when the blade length grows...

  2. Effect of blade flutter and electrical loading on small wind turbine noise

    Science.gov (United States)

    The effect of blade flutter and electrical loading on the noise level of two different size wind turbines was investigated at the Conservation and Production Research Laboratory (CPRL) near Bushland, TX. Noise and performance data were collected on two blade designs tested on a wind turbine rated a...

  3. A Two-Bladed Teetering Hub configuration for the DTU 10 MW RWT: loads considerations

    DEFF Research Database (Denmark)

    Bergami, Leonardo; Aagaard Madsen, Helge; Rasmussen, Flemming

    2014-01-01

    , and the rotor solidity is kept constant by increasing the blade chord by 50 %. The configuration allows saving 30 % of the rotor weight and material, corresponding to one blade, but implies several complications: lower power output due to increased tip losses effects, and increased load variations. The increase...

  4. A Two-Bladed Teetering Hub configuration for the DTU 10 MW RWT: loads considerations

    DEFF Research Database (Denmark)

    Bergami, Leonardo; Aagaard Madsen, Helge; Rasmussen, Flemming

    , and the rotor solidity is kept constant by increasing the blade chord by 50 %. The configuration allows saving 30 % of the rotor weight and material, corresponding to one blade, but implies several complications: lower power output due to increased tip losses effects, and increased load variations. The increase...

  5. Load consequences when sweeping blades - A case study of a 5 MW pitch controlled wind turbine

    Energy Technology Data Exchange (ETDEWEB)

    Verelst, D.R.S.; Larsen, Torben J.

    2010-08-15

    The generic 5 MW NREL wind turbine model is used in Risoe's aeroelastic simulator HAWC2 to investigate 120 different swept blade configurations (forward and backward sweep). Sensitivity for 2 different controllers is considered as well. Backward sweep results in a pitch to feather torsional moment of the blade, effectively reducing blade twist angles under increased loading. This behaviour results in decreased flap-wise fatigue and extreme loads, an increase for edge-wise fatigue loading and status quo or slight decrease in extreme loads (depending on the controller). Tower base and shaft-end bending moments are reduced as well. Forward sweep leads to an increase in angle of attack under loading. For a pitch controlled turbine this leads to an increase in fatigue and extreme loading in all cases. A controller inflicted instability is present for the more extreme forward swept cases. Due to the shape of considered sweep curves, an inherent and significant increase in torsional blade root bending moment is noted. A boomerang shaped sweep curve is proposed to counteract this problematic increased loading. Controller sensitivity shows that adding sweep affects some loadings differently. Power output is reduced for backward sweep since the blade twist is optimized as a rigid structure, ignoring the torsional deformations which for a swept blade can be significant. (author)

  6. Influence of Thermodynamic Effect on Blade Load in a Cavitating Inducer

    Directory of Open Access Journals (Sweden)

    Kengo Kikuta

    2010-01-01

    Full Text Available Distribution of the blade load is one of the design parameters for a cavitating inducer. For experimental investigation of the thermodynamic effect on the blade load, we conducted experiments in both cold water and liquid nitrogen. The thermodynamic effect on cavitation notably appears in this cryogenic fluid although it can be disregarded in cold water. In these experiments, the pressure rise along the blade tip was measured. In water, the pressure increased almost linearly from the leading edge to the trailing edge at higher cavitation number. After that, with a decrease of cavitation number, pressure rise occurred only near the trailing edge. On the other hand, in liquid nitrogen, the pressure distribution was similar to that in water at a higher cavitation number, even if the cavitation number as a cavitation parameter decreased. Because the cavitation growth is suppressed by the thermodynamic effect, the distribution of the blade load does not change even at lower cavitation number. By contrast, the pressure distribution in liquid nitrogen has the same tendency as that in water if the cavity length at the blade tip is taken as a cavitation indication. From these results, it was found that the shift of the blade load to the trailing edge depended on the increase of cavity length, and that the distribution of blade load was indicated only by the cavity length independent of the thermodynamic effect.

  7. Cracks path growth in turbine blades with TBC under thermo – mechanical cyclic loadings

    Directory of Open Access Journals (Sweden)

    T. Sadowski

    2016-02-01

    Full Text Available Blades of combustion turbines are extremely loaded turbojet elements, which transmit operative energy onto a rotor. Experiences of many years indicate, that cracks initiation and propagation in the blades during the operation time can cause destruction not only of the engine, but sometimes an airplane. In high temperature one of the most often occuring interactions in the turbine engine are time variable force fields, caused by non-stationary flowing of an exhaust gas and aerodynamical interaction of the engine elements. The extremal thermo-mechanical loadings initiate gradual degradation process of the blades as a result of fatigue and material creep. More often Thermal Barrier Coatings (TBCs are applied on the turbine blade surface to provide protection not only against the high temperature but also against aggressive environment. The paper presents the advantages of applying of the TBC layers for increase of the cracks resistance to gradual degradation of the turbine blades. The level of save values of thermo-mechanical loading was estimated. Analysis of critical values of loading leading to crack initiation, further growth and the final blade fragmentation was performed. The most efforted places of the turbine blades were selected and crack paths due to thermo-mechanical cyclic loading were determined.

  8. Full Scale Test SSP 34m blade, edgewise loading LTT. Extreme load and PoC_InvE Data report

    DEFF Research Database (Denmark)

    Nielsen, Magda; Roczek-Sieradzan, Agnieszka; Jensen, Find Mølholt

    in edgewise direction (LTT). The blade has been submitted to thorough examination by means of strain gauges, displacement transducers and a 3D optical measuring system. This data report presents results obtained during full scale testing of the blade up to 80% Risø load, where 80% Risø load corresponds to 100......% certification load. These pulls at 80% Risø load were repeated and the results from these pulls were compared. The blade was reinforced according to a Risø DTU invention, where the trailing edge panels are coupled. The coupling is implemented to prevent the out of plane deformations and to reduce peeling...... stresses in the adhesive joints. Test results from measurements with the reinforcement have been compared to results without the coupling. The report presents only the relevant results for the 80% Risø load and the results applicable for the investigation of the influence of the invention on the profile...

  9. Full Scale Test SSP 34m blade, Combined load. Data report

    DEFF Research Database (Denmark)

    Nielsen, Per Hørlyk; Nielsen, Magda; Jensen, Find Mølholt;

    This report is part of the research project entitled “Eksperimentel vingeforskning: Strukturelle mekanismer i nutidens og fremtidens store vinger under kombineret last” where a 34m wind turbine blade from SSP-Technology A/S was tested in combined flap and edgewise load. The applied load is 55% of...

  10. Load alleviation on wind turbine blades using variable geometry

    DEFF Research Database (Denmark)

    Basualdo, Santiago

    2005-01-01

    blade. The aerodynamic problem was solved numerically by a panel method using the potential theory, suitale for modelleing attached flows. It is therefore mostly using the potential theory, suitable for modelling attahed flows. It is therefore mostly applicable for Pitch Regualted Variabel Speed (PRVS...

  11. Calculation and characteristics analysis of blade pitch loads for large scale wind turbines

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Based on the electric pitch system of large scale horizontal-axis wind turbines,the blade pitch loads coming mainly from centrifugal force,aerodynamic force and gravity are analyzed,and the calculation models for them are established in this paper.For illustration,a 1.2 MW wind turbine is introduced as a practical sample,and its blade pitch loads from centrifugal force,aerodynamic force and gravity are calculated and analyzed separately and synthetically.The research results showed that in the process of rotor rotating 360o,the fluctuation of blade pitch loads is similar to cosine curve when the rotor rotational speed,in-flow wind speed and pitch angle are constant.Furthermore,the amplitude of blade pitch load presents quite a difference at a different pitch angle.The ways of calculation for blade pitch loads are of the universality,and are helpful for further research of the individual pitch control system.

  12. Optimum blade loading for a powered rotor in descent

    Institute of Scientific and Technical Information of China (English)

    Ramin Modarres; David A. Peters

    2016-01-01

    The optimum loading for rotors has previously been found for hover, climb and wind turbine conditions;but, up to now, no one has determined the optimum rotor loading in descent. This could be an important design consideration for rotary-wing parachutes and low-speed des-cents. In this paper, the optimal loading for a powered rotor in descent is found from momentum theory based on a variational principle. This loading is compared with the optimal loading for a rotor in hover or climb and with the Betz rotor loading (which is optimum for a lightly-loaded rotor). Wake contraction for each of the various loadings is also presented.

  13. Flow performance of highly loaded axial fan with bowed rotor blades

    Science.gov (United States)

    Chen, L.; Liu, X. J.; Yang, A. L.; Dai, R.

    2013-12-01

    In this paper, a partial bowed rotor blade was proposed for a newly designed high loaded axial fan. The blade was positively bowed 30 degrees from hub to 30 percent spanwise position. Flows of radial blade and bowed blade fans were numerically compared for various operation conditions. Results show that the fan's performance is improved. At the designed condition with flow coefficient of 0.52, the efficiency of the bowed blade fan is increased 1.44% and the static pressure rise is increased 11%. Comparing the flow structures, it can be found that the separated flow in the bowed fan is reduced and confined within 20 percent span, which is less than the 35 percent in the radial fan. It means that the bowed blade generates negative blade force and counteracts partial centrifugal force. It is alleviates the radial movements of boundary layers in fan's hub region. Flow losses due to 3D mixing are reduced in the rotor. Inlet flow to downstream stator is also improved.

  14. AERODYNAMIC DESIGN METHOD OF CASCADE PROFILES BASED ON LOAD AND BLADE THICKNESS DISTRIBUTION

    Institute of Scientific and Technical Information of China (English)

    姚征; 刘高联

    2003-01-01

    A cascade profile design method was proposed using the aerodynamic load and blade thickness distribution as the design constraints, which were correspondent to the demands from the aerodynamic characteristics and the blade strength. These constraints,together with all the other boundary conditions, were involved in the stationary conditions of a variational principle, in which the angle-function was employed as the unknown function.The angle-function ( i. e. , the circumferential angular coordinate ) was defined in the image plane composed of the stream function coordinate ( circumferential direction ) and streamline coordinate. The solution domain, i. e., the blade-to-blade passage, was transformed into a square in the image plane, while the blade contour was projected to a straight line ; thus, the difficulty of the unknown blade geometry was avoided. The finite element method was employed to establish the calculation code. Applications show that this method can satisfy the design requests on the blade profile from both aerodynamic and strength respects. In addition, quite different from the most inverse-problem approaches that often encounter difficulties in the convergence of iteration, the present method shows a stable and fast convergence tendency. This will be significant for engineering applications.

  15. EFFECTS OF SLOTTED BLADING ON SECONDARY FLOW IN HIGHLY LOADED COMPRESSOR CASCADE

    Directory of Open Access Journals (Sweden)

    RAMZI MDOUKI

    2013-10-01

    Full Text Available With the aim to increase allowable blade loadings and enlarge stable operating range in highly loaded compressor, this work is carried out in order to explore the potential of passive control via slotted bladings in linear cascade configurations under both design and stall conditions. Through an extensive 2D-numerical study, the effects of location, width and slope of slots were analysed and the best configuration was identified. Based on the optimal slot, the 3D aerodynamic performances of cascade were studied and the influence of slotted blading to control endwall flow was investigated. Both 2D and 3D calculations are performed on steady RANS solver with standard k-epsilon turbulence model and low Mach number regime. The total loss coefficient, turning angle and flow visualizations on the blade and end-wall surfaces are adopted to describe the different configurations. The obtained results show, for 2D situation, that a maximum of 28.3% reduction in loss coefficient had been reached and the flow turning was increased with approximately 5°. Concerning 3D flow fields the slots marked their benefit at large incoming flow angles which delays the separation on both end wall and blade suction surface at mid span. However, at design conditions, the slotted blades are not able to control secondary flows near the wall and so, lose their potential.

  16. Effect of blade tip winglet on the performance of a highly loaded transonic compressor rotor

    Institute of Scientific and Technical Information of China (English)

    Han Shaobing; Zhong Jingjun

    2016-01-01

    The tip leakage flow has an important influence on the performance of transonic com-pressor. Blade tip winglet has been proved to be an effective method to control the tip leakage flow in compressor, while the physical mechanisms of blade tip winglet have been poorly understood. A numerical study for a highly loaded transonic compressor rotor has been conducted to understand the effect of varying the location of blade tip winglet on the performance of the rotor. Two kinds of tip winglet were designed and investigated. The effects of blade tip winglet on the compressor over-all performance, stability and tip flow structure were presented and discussed. It is found that the interaction of the tip winglet with the flow in the tip region is different when the winglet is located at suction-side or pressure-side of the blade tip. Results indicate that the suction-side winglet (SW) is ineffective to improve the performance of compressor rotor. In addition, a significant stall range extension equivalent to 33.74% with a very small penalty in efficiency can be obtained by the pressure-side winglet (PW). An attempt has been made to explain the fundamental mechanisms of blade tip winglet in detail.

  17. Full Scale Test of SSP 34m blade, edgewise loading LTT. Data Report 1

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, Magda; Jensen, Find M.; Nielsen, Per H. (and others)

    2010-01-15

    This report is a part of a research project where a 34m wind turbine blade from SSP-Technology A/S has been tested in edgewise direction (LTT). The applied load is 60% of an unrealistic extreme event, corresponding to 75% of a certificated extreme load. This report describes the background, the test set up, the tests and the results. For this project, a new solution has been used for the load application and the solution for the load application is described in this report as well. The blade has been submitted to thorough examination. More areas have been examined with DIC, both global and local deflections have been measured, and also 378 strain gauge measurements have been performed. Furthermore Acoustic Emission has been used in order to detect damage while testing new load areas. The global deflection is compared with results from a previous test and results from FEM analyses in order to validate the solution as to how the gravity load on the blade was handled. Furthermore, the DIC measurement and the displacement sensors measurements are compared in order to validate the results from the DIC measurements. The report includes the results from the test and a description of the measurement equipment and the data acquisition. (author)

  18. Investigation of Maximum Blade Loading Capability of Lift-Offset Rotors

    Science.gov (United States)

    Yeo, Hyeonsoo; Johnson, Wayne

    2013-01-01

    Maximum blade loading capability of a coaxial, lift-offset rotor is investigated using a rotorcraft configuration designed in the context of short-haul, medium-size civil and military missions. The aircraft was sized for a 6600-lb payload and a range of 300 nm. The rotor planform and twist were optimized for hover and cruise performance. For the present rotor performance calculations, the collective pitch angle is progressively increased up to and through stall with the shaft angle set to zero. The effects of lift offset on rotor lift, power, controls, and blade airloads and structural loads are examined. The maximum lift capability of the coaxial rotor increases as lift offset increases and extends well beyond the McHugh lift boundary as the lift potential of the advancing blades are fully realized. A parametric study is conducted to examine the differences between the present coaxial rotor and the McHugh rotor in terms of maximum lift capabilities and to identify important design parameters that define the maximum lift capability of the rotor. The effects of lift offset on rotor blade airloads and structural loads are also investigated. Flap bending moment increases substantially as lift offset increases to carry the hub roll moment even at low collective values. The magnitude of flap bending moment is dictated by the lift-offset value (hub roll moment) but is less sensitive to collective and speed.

  19. Flow separation control by using bowed blade in highly loaded turbine cascades

    Institute of Scientific and Technical Information of China (English)

    YAMAMOTO; Atsumasa

    2009-01-01

    Due to the serious flow separations and centralized vortices,there are high secondary losses in highly loaded turbines.It is imperative to find measures to control the flow separation and vortices hence improve the turbine performance.This paper reports our recent progress on flow separation and vor-tices control in highly loaded turbine cascades by using bowed blades.Two sets of highly loaded tur-bine cascades with the turning angles of 113° and 160°,and each with 7 bowed blade angles 0°(straight),±10°,±20° and ±30° were experimentally investigated.Both internal flow field measurement and flow visualization on the blade surfaces were conducted,and the effects of blade bowing on the flow topology,distribution of vorticity and the flow energy loss were discussed.The results show that,for the cascade with the turning angle of 113°,the appropriately positive bow angle could reduce the flow energy loss;whereas for the cascade with the turning angle of 160°,the well selected negative bow angle can give the better aerodynamic performance.

  20. Flow separation control by using bowed blade in highly loaded turbine cascades

    Institute of Scientific and Technical Information of China (English)

    TAN ChunQing; ZHANG HuaLiang; CHEN HaiSheng; DONG XueZhi; ZHAO HongLei; YAMAMOTO Atsumasa

    2009-01-01

    Due to the serious flow separations and centralized vortices, there are high secondary losses in highly loaded turbines. It is imperative to find measures to control the flow separation and vortices hence improve the turbine performance. This paper reports our recent progress on flow separation and vor-tices control in highly loaded turbine cascades by using bowed blades. Two sets of highly loaded tur-bine cascades with the turning angles of 113°and 160°, and each with 7 bowed blade angles 0°(straight),±10°, ±20° and ±30° were experimentally investigated. Both internal flow field measurement and flow visualization on the blade surfaces were conducted, and the effects of blade bowing on the flow topology, distribution of vorticity and the flow energy loss were discussed. The results show that, for the cascade with the turning angle of 113°, the appropriately positive bow angle could reduce the flow energy loss; whereas for the cascade with the turning angle of 160°, the well selected negative bow angle can give the better aerodynamic performance.

  1. Failure Test and Finite Element Simulation of a Large Wind Turbine Composite Blade under Static Loading

    Directory of Open Access Journals (Sweden)

    Xiao Chen

    2014-04-01

    Full Text Available This study presented a failure analysis of a 52.3 m composite wind turbine blade under static loading. Complex failure characteristics exhibited at the transition region of the blade were thoroughly examined and typical failure modes were indentified. In order to predict multiple failure modes observed in the tests and gain more insights into the failure mechanisms of the blade, a Finite Element (FE simulation was performed using a global-local modeling approach and Progressive Failure Analysis (PFA techniques which took into account material failure and property degradation. Failure process and failure characteristics of the transition region were satisfactorily reproduced in the simulation, and it was found that accumulated delamination in spar cap and shear web failure at the transition region were the main reasons for the blade to collapse. Local buckling played an important role in the failure process by increasing local out-of-plane deformation, while the Brazier effect was found not to be responsible for the blade failure.

  2. Reduction of aerodynamic load fluctuation on wind turbine blades through active flow control

    Science.gov (United States)

    Velarde, John-Michael; Coleman, Thomas; Magstadt, Andrew; Aggarwal, Somil; Glauser, Mark

    2015-11-01

    The current set of experiments deals with implementing active flow control on a Bergey Excel 1, 1kW turbine. The previous work in our group demonstrated successfully that implementation of a simple closed-loop controller could reduce unsteady aerodynamic load fluctuation by 18% on a vertically mounted wing. Here we describe a similar flow control method adapted to work in the rotating frame of a 2.5m diameter wind turbine. Strain gages at the base of each blade measure the unsteady fluctuation in the blades and pressure taps distributed along the span of the blades feed information to the closed-loop control scheme. A realistic, unsteady flow field has been generated by placing a cylinder upstream of the turbine to induce shedding vortices at frequencies in the bandwidth of the first structural bending mode of the turbine blades. The goal of these experiments is to demonstrate closed-loop flow control as a means to reduce the unsteady fluctuation in the blades and increase the overall lifespan of the wind turbine.

  3. Combining Unsteady Blade Pressure Measurements and a Free-Wake Vortex Model to Investigate the Cycle-to-Cycle Variations in Wind Turbine Aerodynamic Blade Loads in Yaw

    Directory of Open Access Journals (Sweden)

    Moutaz Elgammi

    2016-06-01

    Full Text Available Prediction of the unsteady aerodynamic flow phenomenon on wind turbines is challenging and still subject to considerable uncertainty. Under yawed rotor conditions, the wind turbine blades are subjected to unsteady flow conditions as a result of the blade advancing and retreating effect and the development of a skewed vortical wake created downstream of the rotor plane. Blade surface pressure measurements conducted on the NREL Phase VI rotor in yawed conditions have shown that dynamic stall causes the wind turbine blades to experience significant cycle-to-cycle variations in aerodynamic loading. These effects were observed even though the rotor was subjected to a fixed speed and a uniform and steady wind flow. This phenomenon is not normally predicted by existing dynamic stall models integrated in wind turbine design codes. This paper couples blade pressure measurements from the NREL Phase VI rotor to a free-wake vortex model to derive the angle of attack time series at the different blade sections over multiple rotor rotations and three different yaw angles. Through the adopted approach it was possible to investigate how the rotor self-induced aerodynamic load fluctuations influence the unsteady variations in the blade angles of attack and induced velocities. The hysteresis loops for the normal and tangential load coefficients plotted against the angle of attack were plotted over multiple rotor revolutions. Although cycle-to-cycle variations in the angles of attack at the different blade radial locations and azimuth positions are found to be relatively small, the corresponding variations in the normal and tangential load coefficients may be significant. Following a statistical analysis, it was concluded that the load coefficients follow a normal distribution at the majority of blade azimuth angles and radial locations. The results of this study provide further insight on how existing engineering models for dynamic stall may be improved through

  4. Loads and Performance Data from a Wind-Tunnel Test of Generic Model Helicopter Rotor Blades

    Science.gov (United States)

    Yeager, William T., Jr.; Wilbur, Matthew L.

    2005-01-01

    An investigation was conducted in the NASA Langley Transonic Dynamics Tunnel to acquire data for use in assessing the ability of current and future comprehensive analyses to predict helicopter rotating-system and fixed-system vibratory loads. The investigation was conducted with a generic model helicopter rotor system using blades with rectangular planform, no built-in twist, uniform radial distribution of mass and stiffnesses, and a NACA 0012 airfoil section. Rotor performance data, as well as mean and vibratory components of blade bending and torsion moments, fixed-system forces and moments, and pitch link loads were obtained at advance ratios up to 0.35 for various combinations of rotor shaft angle-of-attack and collective pitch. The data are presented without analysis.

  5. Modelling of Vortex-Induced Loading on a Single-Blade Installation Setup

    Science.gov (United States)

    Skrzypiński, Witold; Gaunaa, Mac; Heinz, Joachim

    2016-09-01

    Vortex-induced integral loading fluctuations on a single suspended blade at various inflow angles were modeled in the presents work by means of stochastic modelling methods. The reference time series were obtained by 3D DES CFD computations carried out on the DTU 10MW reference wind turbine blade. In the reference time series, the flapwise force component, Fx, showed both higher absolute values and variation than the chordwise force component, Fz, for every inflow angle considered. For this reason, the present paper focused on modelling of the Fx and not the Fz whereas Fz would be modelled using exactly the same procedure. The reference time series were significantly different, depending on the inflow angle. This made the modelling of all the time series with a single and relatively simple engineering model challenging. In order to find model parameters, optimizations were carried out, based on the root-mean-square error between the Single-Sided Amplitude Spectra of the reference and modelled time series. In order to model well defined frequency peaks present at certain inflow angles, optimized sine functions were superposed on the stochastically modelled time series. The results showed that the modelling accuracy varied depending on the inflow angle. None the less, the modelled and reference time series showed a satisfactory general agreement in terms of their visual and frequency characteristics. This indicated that the proposed method is suitable to model loading fluctuations on suspended blades.

  6. Full scale test SSP 34m blade, edgewise loading LTT. Extreme load and PoC{sub I}nvE Data report

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, Magda; Roczek-Sieradzan, A.; Jensen, Find M. (and others)

    2010-09-15

    This report is the second report covering the research and demonstration project 'Experimental blade research: Structural mechanisms in current and future large blades under combined loading', supported by the EUDP program. A 34m wind turbine blade from SSP-Technology A/S has been tested in edgewise direction (LTT). The blade has been submitted to thorough examination by means of strain gauges, displacement transducers and a 3D optical measuring system. This data report presents results obtained during full scale testing of the blade up to 80% Risoe load, where 80% Risoe load corresponds to 100% certification load. These pulls at 80% Risoe load were repeated and the results from these pulls were compared. The blade was reinforced according to a Risoe DTU invention, where the trailing edge panels are coupled. The coupling is implemented to prevent the out of plane deformations and to reduce peeling stresses in the adhesive joints. Test results from measurements with the reinforcement have been compared to results without the coupling. The report presents only the relevant results for the 80% Risoe load and the results applicable for the investigation of the influence of the invention on the profile deformation. (Author)

  7. CFD computations of wind turbine blade loads during standstill operation KNOW-BLADE, Task 3.1 report

    DEFF Research Database (Denmark)

    Sørensen, Niels N.; Johansen, Jeppe; Conway, S.

    2004-01-01

    Two rotors blades are computed during standstill conditions, using two different Navier-Stokes solvers EDGE and EllipSys3D. Both steady and transient linear k-? RANS turbulence models are applied, along with steady non-linear RANS and transient DESsimulations. The STORK 5.0 WPX blade is computed ...

  8. Wind-Tunnel Evaluation of the Effect of Blade Nonstructural Mass Distribution on Helicopter Fixed-System Loads

    Science.gov (United States)

    Wilbur, Matthew L.; Yeager, Jr, William T.; Singleton, Jeffrey D.; Mirick, Paul H.; Wilkie, W K.

    1998-01-01

    This report provides data obtained during a wind-tunnel test conducted to investigate parametrically the effect of blade nonstructural mass on helicopter fixed-system vibratory loads. The data were obtained with aeroelastically scaled model rotor blades that allowed for the addition of concentrated nonstructural masses at multiple locations along the blade radius. Testing was conducted for advance ratios ranging from 0.10 to 0.35 for 10 blade-mass configurations. Three thrust levels were obtained at representative full-scale shaft angles for each blade-mass configuration. This report provides the fixed-system forces and moments measured during testing. The comprehensive database obtained is well-suited for use in correlation and development of advanced rotorcraft analyses.

  9. PREDICTION OF LOADING DISTRIBUTION AND HYDRODYNAMIC MEASUREMENTS FOR PROPELLER BLADES IN A RIM DRIVEN THRUSTER

    Institute of Scientific and Technical Information of China (English)

    CAO Qing-ming; HONG Fang-wen; TANG Deng-hai; HU Fang-lin; LU Lin-zhang

    2012-01-01

    This article presents an approach which employs a commercial Reynolds-Averaged Navier-Stokes (RANS) solver to predict the steady wake field and loading distributions for a rim driven thruster.Four different cases of propeller blades are chosen to be calculated with the presented method.The propeller blade radial circulation and chordwise circulation density distributions are analyzed.The maximum radial circulation is found at the blade tip,which is different from conventional shaft drven propeller.The numerical results indicate that there is no tip leakage vortex in rim driven propulors.But there exist the tip joint vortex and the root region vortex.Bollard characteristics are calculated by taking rim surface effect into account.From the predicted results the second case in this paper is selected as the final one to perform hydrodynamic experiment.The calculation results with empirical rim surface corrections are compared with the measurement.It shows that the developed numerical method can well predict hydrodynamic performances of the rim driven thruster.

  10. Reduction of fatigue loads on jacket substructure through blade design optimization for multimegawatt wind turbines at 50 m water depths

    DEFF Research Database (Denmark)

    NJOMO WANDJI, Wilfried; Pavese, Christian; Natarajan, Anand;

    2016-01-01

    This paper addresses the reduction of the fore-aft damage equivalent moment at the tower base for multi-megawatt offshore wind turbines mounted on jacket type substructures at 50 m water depths. The study investigates blade design optimization of a reference 10 MW wind turbine under standard wind...... conditions of onshore sites. The blade geometry and structure is optimized to yield a design that minimizes tower base fatigue loads without significant loss of power production compared to that of the reference setup. The resulting blade design is then mounted on a turbine supported by a jacket and placed...

  11. Hub vortex instability within wind turbine wakes: Effects of wind turbulence, loading conditions, and blade aerodynamics

    Science.gov (United States)

    Ashton, Ryan; Viola, Francesco; Camarri, Simone; Gallaire, Francois; Iungo, Giacomo Valerio

    2016-11-01

    The near wake of wind turbines is characterized by the presence of the hub vortex, which is a coherent vorticity structure generated from the interaction between the root vortices and the boundary layer evolving over the turbine nacelle. By moving downstream, the hub vortex undergoes an instability with growth rate, azimuthal and axial wavenumbers determined by the characteristics of the incoming wind and turbine aerodynamics. Thus, a large variability of the hub vortex instability is expected for wind energy applications with consequent effects on wake downstream evolution, wake interactions within a wind farm, power production, and fatigue loads on turbines invested by wakes generated upstream. In order to predict characteristics of the hub vortex instability for different operating conditions, linear stability analysis is carried out by considering different statistics of the incoming wind turbulence, thrust coefficient, tip speed ratio, and blade lift distribution of a wind turbine. Axial and azimuthal wake velocity fields are modeled through Carton-McWilliams velocity profiles by mimicking the presence of the hub vortex, helicoidal tip vortices, and matching the wind turbine thrust coefficient predicted through the actuator disk model. The linear stability analysis shows that hub vortex instability is strongly affected by the wind turbine loading conditions, and specifically it is promoted by a larger thrust coefficient. A higher load of the wind turbines produces an enhanced axial velocity deficit and, in turn, higher shear in the radial direction of the streamwise velocity. The axial velocity shear within the turbine wake is also the main physical mechanism promoting the hub vortex instability when varying the lift distribution over the blade span for a specific loading condition. Cases with a larger velocity deficit in proximity of the wake center and less aerodynamic load towards the blade tip result to be more unstable. Moreover, wake swirl promotes hub

  12. The flow field investigations of no load conditions in axial flow fixed-blade turbine

    Science.gov (United States)

    Yang, J.; Gao, L.; Wang, Z. W.; Zhou, X. Z.; Xu, H. X.

    2014-03-01

    During the start-up process, the strong instabilities happened at no load operation in a low head axial flow fixed-blade turbine, with strong pressure pulsation and vibration. The rated speed can not reach until guide vane opening to some extent, and stable operation could not be maintained under the rated speed at some head, which had a negative impact on the grid-connected operation of the unit. In order to find the reason of this phenomenon, the unsteady flow field of the whole flow passage at no load conditions was carried out to analyze the detailed fluid field characteristics including the pressure pulsation and force imposed on the runner under three typical heads. The main hydraulic cause of no load conditions instability was described. It is recommended that the power station should try to reduce the no-load running time and go into the high load operation as soon as possible when connected to grid at the rated head. Following the recommendations, the plant operation practice proved the unstable degree of the unit was reduced greatly during start up and connect to the power grid.

  13. Unified Aeroacoustics Analysis for High Speed Turboprop Aerodynamics and Noise. Volume 1; Development of Theory for Blade Loading, Wakes, and Noise

    Science.gov (United States)

    Hanson, D. B.

    1991-01-01

    A unified theory for the aerodynamics and noise of advanced turboprops are presented. Aerodynamic topics include calculation of performance, blade load distribution, and non-uniform wake flow fields. Blade loading can be steady or unsteady due to fixed distortion, counter-rotating wakes, or blade vibration. The aerodynamic theory is based on the pressure potential method and is therefore basically linear. However, nonlinear effects associated with finite axial induction and blade vortex flow are included via approximate methods. Acoustic topics include radiation of noise caused by blade thickness, steady loading (including vortex lift), and unsteady loading. Shielding of the fuselage by its boundary layer and the wing are treated in separate analyses that are compatible but not integrated with the aeroacoustic theory for rotating blades.

  14. Non-steady dynamics of atmospheric turbulence interaction with wind turbine loadings through blade-boundary-layer-resolved CFD

    Science.gov (United States)

    Vijayakumar, Ganesh

    Modern commercial megawatt-scale wind turbines occupy the lower 15-20% of the atmospheric boundary layer (ABL), the atmospheric surface layer (ASL). The current trend of increasing wind turbine diameter and hub height increases the interaction of the wind turbines with the upper ASL which contains spatio-temporal velocity variations over a wide range of length and time scales. Our interest is the interaction of the wind turbine with the energetic integral-scale eddies, since these cause the largest temporal variations in blade loadings. The rotation of a wind turbine blade through the ABL causes fluctuations in the local velocity magnitude and angle of attack at different sections along the blade. The blade boundary layer responds to these fluctuations and in turn causes temporal transients in local sectional loads and integrated blade and shaft bending moments. While the integral scales of the atmospheric boundary layer are ˜ O(10--100m) in the horizontal with advection time scales of order tens of seconds, the viscous surface layer of the blade boundary layer is ˜ O(10 -- 100 mum) with time scales of order milliseconds. Thus, the response of wind turbine blade loadings to atmospheric turbulence is the result of the interaction between two turbulence dynamical systems at extremely disparate ranges of length and time scales. A deeper understanding of this interaction can impact future approaches to improve the reliability of wind turbines in wind farms, and can underlie future improvements. My thesis centers on the development of a computational framework to simulate the interaction between the atmospheric and wind turbine blade turbulence dynamical systems using a two step one-way coupled approach. Pseudo-spectral large eddy simulation (LES) is used to generate a true (equilibrium) atmospheric boundary layer over a flat land with specified surface roughness and heating consistent with the stability state of the daytime lower troposphere. Using the data from the

  15. Extreme Design Loads Calibration of Offshore Wind Turbine Blades through Real Time Measurements

    DEFF Research Database (Denmark)

    Natarajan, Anand; Vesth, Allan; Lamata, Rebeca Rivera

    Blade Root flap and Edge moments are measured on the blades of a 3.6MW offshore wind turbine in normal operation. Ten minute maxima of the measurements are sampled to determine the extreme blade root flap moment, edge moment and resultant moment over six month duration. A random subset of the mea...

  16. Rotordynamic analysis of asymmetric turbofan rotor due to fan blade-loss event with contact-impact rub loads

    Science.gov (United States)

    Sinha, Sunil K.

    2013-04-01

    Loss of a blade from a running turbofan rotor introduces not only huge imbalance into the dynamical system rather it makes the entire rotor asymmetric as well. In a nonsymmetric rotor, the various terms of mass, gyroscopic and stiffness matrices also become time-dependent. In this paper, all the dynamical equations include the effect of the rotary inertia and gyroscopic moments as a result of both shaft bending as well as staggered blades flexing in-and-out of the plane of the disk. The governing equations also account for internal material damping in the shaft and the external damping in the support bearing system. In addition to the unbalance load at the disk location, the shaft may also be subjected to a torque and axial forces. Here, the fan blades are modeled as pre-twisted thin shallow shells. They have coupled flexural-torsional motion in the lateral out-of-plane direction as well as extensional degrees-of-freedom in the longitudinal spanwise direction of the blade airfoil. The effect of blade tip rub forces being transmitted to the shaft are analyzed in terms of the dynamic stability of the rotor, especially during windmilling.

  17. Blade loading of transonic circular cascade diffuser. Sen prime onsoku enkei yokuretsu diffuser no tsubasa fuka

    Energy Technology Data Exchange (ETDEWEB)

    Hayami, H.; Kawaguchi, N. (Kyushu University, Fukuoka (Japan). Institute of Advanced Material Study); Sawae, M. (Nippon Mining Co. Ltd., Tokyo (Japan)); Nakamura, T. (Toshiba Corp., Tokyo (Japan))

    1992-06-25

    In this study, a low-solidity circular cascade, conformally transformed from a high-stagger linear cascade of double-circular-arc vanes with solidity of 0.69, was examined as a part of the diffuser system of a transonic centrifugal compressor. The blade loading of the cascade was also investigated by means of pressure measurement around the vane. Experiments were conducted by the testing apparatus of closed loop type compressor using fleon 12 under the condition of four rotating speeds between 15,000 and 19,000 r.p.m. Cascades with stagger angles of 69{degree} and 72{degree} were used. Consequently, it was found that the experimental data for the lift-coefficient of the vane were almost on a single straight line when plotted against angle-of-attack for a wide range of Mach numbers and flow angles. The maximum lift-coefficient of about 1.5 was recorded. It was also found that the vane functioned well even near the surge condition of the compressor. 6 refs., 6 figs.

  18. Coated blade operation experience with a peak load power gas turbine

    Energy Technology Data Exchange (ETDEWEB)

    Rybnikov, A.I. (Polzunov Central Boiler and Turbine Institute (NPO TsKTI), Politechnitcheskaya st. 24, 194021 St. Petersburg (Russian Federation)); Osyka, A.S. (Klasson Electric Power Station (GRES N 3), 142530 Electrogorsk, Moskovskaya obl. (Russian Federation)); Malashenko, I.S. (E.O. Paton Electric Welding Institute, Bozhenko st. 11, 252005 Kiev (Ukraine)); Getsov, L.B. (Polzunov Central Boiler and Turbine Institute (NPO TsKTI), Politechnitcheskaya st. 24, 194021 St. Petersburg (Russian Federation)); Tchizhik, A.A. (Polzunov Central Boiler and Turbine Institute (NPO TsKTI), Politechnitcheskaya st. 24, 194021 St. Petersburg (Russian Federation)); Leontiev, S.A. (Leningradsky Metallitchesky Zavod, Sverdlovskaya nab 18, 195009 St. Petersburg (Russian Federation))

    1994-12-01

    One factor that significantly limits blade service life and reliability in GT-100 power turbines is sulphide-oxide metal corrosion of guide and rotating blades. Application of coatings is the most efficient method to prevent corrosion failure.An electron beam physical vapour deposition CoCrAlY coating is used for high and low pressure turbine first-stage rotating blades made from El 893 alloy. Studies of CoCrAlY-coated blades after different service periods (from 390 to 5900h) showed that this coating most efficiently protects rotating blades in turbines which operate in northern regions of the country. Because of low temperature hot corrosion leakage, corrosion failure is observed in turbines operating in southern regions of the country. In order to improve corrosion resistance, a ceramic coating has been developed. These coatings increase the endurance of equipment and make it possible to save energy. ((orig.))

  19. Comprehensive Forced Response Analysis of J2X Turbine Bladed-Discs with 360 Degree Variation in CFD Loading

    Science.gov (United States)

    Elrod, David; Christensen, Eric; Brown, Andrew

    2011-01-01

    The temporal frequency content of the dynamic pressure predicted by a 360 degree computational fluid dynamics (CFD) analysis of a turbine flow field provides indicators of forcing function excitation frequencies (e.g., multiples of blade pass frequency) for turbine components. For the Pratt and Whitney Rocketdyne J-2X engine turbopumps, Campbell diagrams generated using these forcing function frequencies and the results of NASTRAN modal analyses show a number of components with modes in the engine operating range. As a consequence, forced response and static analyses are required for the prediction of combined stress, high cycle fatigue safety factors (HCFSF). Cyclically symmetric structural models have been used to analyze turbine vane and blade rows, not only in modal analyses, but also in forced response and static analyses. Due to the tortuous flow pattern in the turbine, dynamic pressure loading is not cyclically symmetric. Furthermore, CFD analyses predict dynamic pressure waves caused by adjacent and non-adjacent blade/vane rows upstream and downstream of the row analyzed. A MATLAB script has been written to calculate displacements due to the complex cyclically asymmetric dynamic pressure components predicted by CFD analysis, for all grids in a blade/vane row, at a chosen turbopump running speed. The MATLAB displacements are then read into NASTRAN, and dynamic stresses are calculated, including an adjustment for possible mistuning. In a cyclically symmetric NASTRAN static analysis, static stresses due to centrifugal, thermal, and pressure loading at the mode running speed are calculated. MATLAB is used to generate the HCFSF at each grid in the blade/vane row. When compared to an approach assuming cyclic symmetry in the dynamic flow field, the current approach provides better assurance that the worst case safety factor has been identified. An extended example for a J-2X turbopump component is provided.

  20. Performance and Vibratory Loads Data From a Wind-Tunnel Test of a Model Helicopter Main-Rotor Blade With a Paddle-Type Tip

    Science.gov (United States)

    Yeager, William T., Jr.; Noonan, Kevin W.; Singleton, Jeffrey D.; Wilbur, Matthew L.; Mirick, Paul H.

    1997-01-01

    An investigation was conducted in the Langley Transonic Dynamics Tunnel to obtain data to permit evaluation of paddle-type tip technology for possible use in future U.S. advanced rotor designs. Data was obtained for both a baseline main-rotor blade and a main-rotor blade with a paddle-type tip. The baseline and paddle-type tip blades were compared with regard to rotor performance, oscillatory pitch-link loads, and 4-per-rev vertical fixed-system loads. Data was obtained in hover and forward flight over a nominal range of advance ratios from 0.15 to 0.425. Results indicate that the paddle-type tip offers no performance improvements in either hover or forward flight. Pitch-link oscillatory loads for the paddle-type tip are higher than for the baseline blade, whereas 4-per-rev vertical fixed-system loads are generally lower.

  1. Subsonic flow past an oscillating cascade with steady blade loading - Basic formulation

    Science.gov (United States)

    Verdon, J. M.; Caspar, J. R.; Adamczyk, J. J.

    1975-01-01

    A nonlinear boundary value problem governing the subsonic flow in a single, extended, blade passage region of a high-deflection, two dimensional, oscillating cascade is derived. The blades are assumed to be undergoing identical harmonic motions of small amplitude with constant phase angle between the motion of adjacent blades. An asymptotic perturbation approach is used to determine the velocity potential. This formulation can be used in the numerical determination of unsteady potential and thus the unsteady aerodynamic force and moment under various combinations of cascade and flow parameters.

  2. Direct Embedding of Fiber-Optical Load Sensors into Wind Turbine Blades

    DEFF Research Database (Denmark)

    Glavind, Lars; Buggy, Stephen; Olesen, Ib S.

    Long Period Gratings were embedded into the adhesive utilized in the matrix of a wind turbine blade. The LPGs were subsequently subjected to temperature-testing in order to assess their performance, which illustrates good embedding capabilities....

  3. Long-period gratings for selective monitoring of loads on a wind turbine blade.

    Science.gov (United States)

    Glavind, L; Buggy, S; Canning, J; Gao, S; Cook, K; Luo, Y; Peng, G D; Skipper, B F; Kristensen, M

    2014-06-20

    An optical fiber sensor based on long-period gratings (LPG) for selective measurements of flap- and edge-wise bending of a wind turbine blade is presented. Two consecutive LPGs separated by 40 mm interfere to improve resolution and reduce noise in a D-shaped fiber. The mode profile of the device was characterized experimentally to provide a model describing the mode couplings. The sensor was tested on a wind turbine blade.

  4. Exit blade geometry and part-load performance of small axial flow propeller turbines: An experimental investigation

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Punit; Nestmann, Franz [Institute for Water and River Basin Management (IWG), University of Karlsruhe, Kaiser Str. 12, D 76128 Karlsruhe (Germany)

    2010-09-15

    A detailed experimental investigation of the effects of exit blade geometry on the part-load performance of low-head, axial flow propeller turbines is presented. Even as these turbines find important applications in small-scale energy generation using micro-hydro, the relationship between the layout of blade profile, geometry and turbine performance continues to be poorly characterized. The experimental results presented here help understand the relationship between exit tip angle, discharge through the turbine, shaft power, and efficiency. The modification was implemented on two different propeller runners and it was found that the power and efficiency gains from decreasing the exit tip angle could be explained by a theoretical model presented here based on classical theory of turbomachines. In particular, the focus is on the behaviour of internal parameters like the runner loss coefficient, relative flow angle at exit, mean axial flow velocity and net tangential flow velocity. The study concluded that the effects of exit tip modification were significant. The introspective discussion on the theoretical model's limitation and test facility suggests wider and continued experimentation pertaining to the internal parameters like inlet vortex profile and exit swirl profile. It also recommends thorough validation of the model and its improvement so that it can be made capable for accurate characterization of blade geometric effects. (author)

  5. Full Scale Test of SSP 34m blade, edgewise loading LTT

    DEFF Research Database (Denmark)

    Nielsen, Magda; Jensen, Find Mølholt; Nielsen, Per Hørlyk;

    as well. The blade has been submitted to thorough examination. More areas have been examined with DIC, both global and local deflections have been measured, and also 378 strain gauge measurements have been performed. Furthermore Acoustic Emission has been used in order to detect damage while testing new...

  6. Acoustic performance of low pressure axial fan rotors with different blade chord length and radial load distribution

    Science.gov (United States)

    Carolus, Thomas

    The paper examines the acoustic and aerodynamic performance of low-pressure axial fan rotors with a hub/tip ratio of 0.45. Six rotors were designed for the same working point by means of the well-known airfoil theory. The condition of an equilibrium between the static pressure gradient and the centrifugal forces is maintained. All rotors have unequally spaced blades to diminish tonal noise. The rotors are tested in a short cylindrical housing without guide vanes. All rotors show very similar flux-pressure difference characteristics. The peak efficiency and the noise performance is considerably influenced by the chosen blade design. The aerodynamically and acoustically optimal rotor is the one with the reduced load at the hub and increased load in the tip region under satisfied equilibrium conditions. It runs at the highest aerodynamic efficiency, and its noise spectrum is fairly smooth. The overall sound pressure level of this rotor is up to 8 dB (A) lower compared to the other rotors under consideration.

  7. Parameter Survey of Thermally Highly Loaded, Porous and Cooled Multi-Layer Systems for Turbine Blades

    Institute of Scientific and Technical Information of China (English)

    Peng Shan; Dieter Bohn; Jing Ren; N.Surken

    2007-01-01

    This study is an advanced investigation for the cooling of high temperature turbine vanes and blades. The efficient heat exchanging near the surface of a blade may be achieved by forcing a cooling air flow emitting out of a thin layer of the porous metal which is pasted on the structural high strength metal. The contents include the consideration on the computational model of heat transfer through a layer of porous material, the concrete modeling and the analysis of the model, the numerical survey of key parameters for both the two-layer porous materials and the heat transfer fluid flow passing through the model channels. The results revealed that the constructed system is reasonable. Proposed an evaluation formula for the porous material heat transfer efficiency.

  8. Modelling and simulation of load connected fixed blade wind turbine with permanent magnet synchronous generators

    OpenAIRE

    Al-Toma, AS; Taylor, GA; Abbod, M

    2015-01-01

    This paper presents the modelling and simulation of a wind turbine driven Permanent Magnet Synchronous Generator connected to a load. The system has been tested at different wind speeds. The machine side controller has been designed to match Maximum Power Point Tracking (MPPT) to obtain high extraction of wind power when connected to a load, while the load side controller fixes the DC voltage that is converted to the AC load voltage. Detailed plots of voltage and current profiles are also pre...

  9. Reduction of fatigue loads on jacket substructure through blade design optimization for multi-megawatt wind turbines at 50 m water depths

    Science.gov (United States)

    Njomo Wandji, W.; Pavese, C.; Natarajan, A.; Zahle, F.

    2016-09-01

    This paper addresses the reduction of the fore-aft damage equivalent moment at the tower base for multi-megawatt offshore wind turbines mounted on jacket type substructures at 50 m water depths. The study investigates blade design optimization of a reference 10 MW wind turbine under standard wind conditions of onshore sites. The blade geometry and structure is optimized to yield a design that minimizes tower base fatigue loads without significant loss of power production compared to that of the reference setup. The resulting blade design is then mounted on a turbine supported by a jacket and placed under specific offshore site conditions. The new design achieves alleviate fatigue damage equivalent loads also in the jacket members, showing the possibility to prolong its design lifetime or to save material in comparison to the reference jacket. Finally, the results suggest additional benefit on the efficient design of other components such as the constituents of the nacelle.

  10. Pultrusion of a vertical axis wind turbine blade part-II: combining the manufacturing process simulation with a subsequent loading scenario

    NARCIS (Netherlands)

    Baran, Ismet; Hattel, Jesper H.; Tutum, Cem C.; Akkerman, Remko

    2015-01-01

    This paper in particular deals with the integrated modeling of a pultruded NACA0018 blade profile being a part of EU funded DeepWind project. The manufacturing aspects of the pultrusion process are associated with the preliminary subsequent service loading scenario. A 3D thermo-chemical analysis of

  11. Static Load Strain Test of Wind Turbine Blades%风电叶片静载荷应变测试试验

    Institute of Scientific and Technical Information of China (English)

    杨婷; 杜文超; 杨贺; 马超

    2011-01-01

    Wind power blade is one of the core components which determines the development of wind blade industry. This paper introduces static load strain test of a large full-size wind turbine blades using electrical measuring method, and bottle gourd level to load, by swing positive and negative. It provides important technical parameter for leaf blade manufactures and reference for leaf blade optimization.%对大型全尺寸风电叶片的静载荷应变测试做了相关的介绍.测试方法采用电测法,加载方式采用葫芦水平加载,分挥舞正负和摆振正负4个方向进行了静载荷应变测试,即对该叶片承受的极限载荷能力以及叶片在极端载荷下的变形情况进行了相关测试.给生产叶片厂家提供了重要的技术参数,同时对叶片生产进一步的优化工作有参考价值,有利于我国风电产业走上自主研发之路.

  12. Flexible Blades for Wind Turbines

    Science.gov (United States)

    Collins, Madeline Carlisle; Macphee, David; Harris, Caleb

    2016-11-01

    Previous research has shown that windmills with flexible blades are more efficient than those with rigid blades. Flexibility offers passive pitch control, preferable to active pitch control which is costly and requires maintenance. Flexible blades morph such that the blade more closely resembles its design point at part load and over load. The lift-to-drag ratios on individual blades was investigated. A mold was designed and machined from an acrylic slab for the casting of blades with a NACA 0012 cross section. A flexible blade was cast from silicone and a rigid blade was cast from polyurethane. Each of these blades was tested in a wind tunnel, cantilever mounted, spanning the whole test section. The angle of attack was varied by rotating the mount. All tests were performed at the same wind speed. A load cell within the mount measured forces on the blade, from which the lift and drag forces were calculated. The stall point for the flexible blade occurred later than for the rigid blade, which agrees with previous research. Lift-to-drag ratios were larger for the flexible blade at all angles of attack tested. Flexible blades seem to be a viable option for passive pitch control. Future research will include different airfoil cross sections, wind speeds, and blade materials. Funding from NSF REU site Grant EEC 1358991 is greatly appreciated.

  13. Active control of tiltrotor blade in-plane loads during maneuvers

    Science.gov (United States)

    Miller, David G.; Ham, Norman D.

    1988-01-01

    The origin of one/rev rotor aerodynamic loads which arise in tiltrotor aircraft during airplane-mode high speed pull-up and push-over maneuvers is examined using a coupled rotor/fuselage dynamic simulation. A modified eigenstructure assignment technique is used to design a controller which alleviates the in-plane loads during high pitch rate maneuvers. The controller utilizes rotor cyclic pitch inputs to restructure the aircraft short period and phugoid responses in order to achieve the coupling between pitch rate and rotor flapping responses which minimizes the rotor aerodynamic loading. Realistic time delays in the feedback path are considered during the controller design. Stability robustness in the presence of high frequency modeling errors is ensured through the use of singular value analysis.

  14. Progressive Damage Simulation of Laminates in Wind Turbine Blades under Quasistatic and Cyclic Loading

    DEFF Research Database (Denmark)

    Bak, Brian Lau Verndal

    The overall purpose of this Ph.D. project has been to develop a framework of methods for progressive delamination modeling and simulation of composite laminates in large scale structures under both quasi-static and fatigue loading. The first part of the thesis is an introduction to the project an...

  15. Effect of bow-type initial imperfection on the buckling load and mass of graphite-epoxy blade-stiffened panels

    Science.gov (United States)

    Stroud, W. J.; Anderson, M. S.; Hennessy, K. W.

    1977-01-01

    A structural synthesis computer code which accounts for first order effects of an initial bow and which can be used for sizing stiffened composite panels having an arbitrary cross section is used to study graphite blade-stiffened panels. The effect of a small initial bow on both the load carrying ability of panels and on the mass of panels designed to carry a specified load is examined. Large reductions in the buckling load caused by a small initial bow emphasize the need for considering a bow when a panel is designed.

  16. Unified aeroacoustics analysis for high speed turboprop aerodynamics and noise. Volume 3: Application of theory for blade loading, wakes, noise, and wing shielding

    Science.gov (United States)

    Hanson, D. B.; Mccolgan, C. J.; Ladden, R. M.; Klatte, R. J.

    1991-01-01

    Results of the program for the generation of a computer prediction code for noise of advanced single rotation, turboprops (prop-fans) such as the SR3 model are presented. The code is based on a linearized theory developed at Hamilton Standard in which aerodynamics and acoustics are treated as a unified process. Both steady and unsteady blade loading are treated. Capabilities include prediction of steady airload distributions and associated aerodynamic performance, unsteady blade pressure response to gust interaction or blade vibration, noise fields associated with thickness and steady and unsteady loading, and wake velocity fields associated with steady loading. The code was developed on the Hamilton Standard IBM computer and has now been installed on the Cray XMP at NASA-Lewis. The work had its genesis in the frequency domain acoustic theory developed at Hamilton Standard in the late 1970s. It was found that the method used for near field noise predictions could be adapted as a lifting surface theory for aerodynamic work via the pressure potential technique that was used for both wings and ducted turbomachinery. In the first realization of the theory for propellers, the blade loading was represented in a quasi-vortex lattice form. This was upgraded to true lifting surface loading. Originally, it was believed that a purely linear approach for both aerodynamics and noise would be adequate. However, two sources of nonlinearity in the steady aerodynamics became apparent and were found to be a significant factor at takeoff conditions. The first is related to the fact that the steady axial induced velocity may be of the same order of magnitude as the flight speed and the second is the formation of leading edge vortices which increases lift and redistribute loading. Discovery and properties of prop-fan leading edge vortices were reported in two papers. The Unified AeroAcoustic Program (UAAP) capabilites are demonstrated and the theory verified by comparison with the

  17. A Critical Evaluation of Structural Analysis Tools used for the Design of Large Composite Wind Turbine Rotor Blades under Ultimate and Cycle Loading

    DEFF Research Database (Denmark)

    Lekou, D.J.; Bacharoudis, K. C.; Farinas, A. B.

    2015-01-01

    or combined with commercially available ones, with its specific structural analysis approach (thin wall theory and finite element models using beam, shell or solid elements) and their preferable analysis type (linear or geometrical non-linear). Along with sectional mass and stiffness properties, the outcome...... 40%, depending on the property compared. Modelling details, e.g. load application on the numerical models and assumptions, e.g. type of analysis, lead to these differences. The paper covers these subjects, presenting the modelling uncertainty derived....... are evaluated. This paper shows the major findings of the comparative work performed by six organizations (universities and research institutes) participating in the benchmark exercise. The case concerns a 90m Glass/Epoxy blade of a horizontal axis 10MW wind turbine. The detailed blade geometry, the material...

  18. Pultrusion of a vertical axis wind turbine blade part-II: combining the manufacturing process simulation with a subsequent loading scenario

    DEFF Research Database (Denmark)

    Baran, Ismet; Hattel, Jesper Henri; Tutum, Cem Celal;

    2015-01-01

    of the pultrusion process is sequentially coupled with a 2D quasi-static mechanical analysis in which the process induced residual stresses and distortions are predicted using the generalized plane stain elements in a commercial finite element software ABAQUS. The temperature- and cure-dependent resin modulus...... is implemented by employing the cure hardening instantaneous linear elastic (CHILE) model in the process simulation. The subsequent bent-in place simulation of the pultruded blade profile is performed taking the residual stresses into account. The integrated numerical simulation tool predicts the internal stress......This paper in particular deals with the integrated modeling of a pultruded NACA0018 blade profile being a part of EU funded DeepWind project. The manufacturing aspects of the pultrusion process are associated with the preliminary subsequent service loading scenario. A 3D thermochemical analysis...

  19. Individual blade pitch for yaw control

    NARCIS (Netherlands)

    Navalkar, S.T.; Van Wingerden, J.W.; Van Kuik, G.A.M.

    2014-01-01

    Individual pitch control (IPC) for reducing blade loads has been investigated and proven successful in recent literature. For IPC, the multi-blade co-ordinate (MBC) transformation is used to process the blade load signals from the rotating to a stationary frame of reference. In the stationary frame

  20. Predictions of the cycle-to-cycle aerodynamic loads on a yawed wind turbine blade under stalled conditions using a 3D empirical stochastic model

    Science.gov (United States)

    ELGAMMI, MOUTAZ; SANT, TONIO

    2016-09-01

    This paper investigates a new approach to model the stochastic variations in the aerodynamic loads on yawed wind turbines experienced at high angles of attack. The method applies the one-dimensional Langevin equation in conjunction with known mean and standard deviation values for the lift and drag data. The method is validated using the experimental data from the NREL Phase VI rotor in which the mean and standard deviation values for the lift and drag are derived through the combined use of blade pressure measurements and a free-wake vortex model. Given that direct blade pressure measurements are used, 3D flow effects arising from the co-existence of dynamic stall and stall delay are taken into account. The model is an important step towards verification of several assumptions characterized as the estimated standard deviation, Gaussian white noise of the data and the estimated drift and diffusion coefficients of the Langevin equation. The results using the proposed assumptions lead to a good agreement with measurements over a wide range of operating conditions. This provides motivation to implement a general fully independent theoretical stochastic model within a rotor aerodynamics model, such as the free-wake vortex or blade-element momentum code, whereby the mean lift and drag coefficients can be estimated using 2D aerofoil data with correction models for 3D dynamic stall and stall delay phenomena, while the corresponding standard derivations are estimated through CFD.

  1. Drivetrain load effects in a 5-MW bottom-fixed wind turbine under blade-pitch fault condition and emergency shutdown

    Science.gov (United States)

    Rasekhi Nejad, Amir; Jiang, Zhiyu; Gao, Zhen; Moan, Torgeir

    2016-09-01

    In this paper, the effect of the blade-pitch fault and emergency shutdown on drivetrain responses in a 5-MW bottom-fixed wind turbine are investigated. A 5-MW reference gearbox with 4-point support is employed and the decoupled analysis approach is used for the load effect analysis. The effect of this fault event is then investigated for all bearings and gears inside the gearbox as well as main bearings. The results show that the blade-pitch fault creates significant axial forces on main bearings which increases the nontorque force entering the gearbox. Due to the emergency shutdown, the rotor torque reversal occurs which causes force reversals in gears. The main bearings are more affected than gears and bearings inside the gearbox in this fault condition and emergency shutdown, but first-stage bearings may also be considerably affected. It is therefore recommended to conduct a thorough inspection of main bearings and first stage bearings in case of such blade-pitch fault condition and emergency shutdown.

  2. Analysis and Calculation of Large Wind Turbine Blades' Load in Three-dimensional Turbulence%大型风力机叶片在三维湍流下的载荷分析与计算

    Institute of Scientific and Technical Information of China (English)

    邓新丽; 孙文磊

    2013-01-01

    风力机叶片载荷的分析和计算是叶片结构设计的重要依据,也是整个机组设计过程中的关键和基础性工作之一.在叶片坐标系下,分析了1.5 MW风力机叶片的主要载荷并介绍了载荷的计算方法;应用Bladed软件将得到的湍流风文件加载到风力机叶片模型上,采用Improved von Karman湍流模型,分析叶片在正常风工况及极端湍流风况下的载荷情况,为叶片的结构设计及强度校核提供参考.%The analysis and calculation of wind turbine blades' load are the major basis of blade structure design, and they are also one of critical and fundamental work in the whole unit design process. In the blades coordinate system, the major blade load of one 1. S MW wind turbine was analyzed, and their calculation method was introduced. By applying software of Bladed for windows, the turbulent wind files were loaded into the model of wind turbine blades, and using the Improved von Karman turbulent model, the load conditions of blades in the normal wind and extreme turbulence conditions were analyzed, which provide references for blades' structure design and intensity exam.

  3. Comparison of linear and non-linear blade model predictions in Bladed to measurement data from GE 6MW wind turbine

    Science.gov (United States)

    Collier, W.; Milian Sanz, J.

    2016-09-01

    The length and flexibility of wind turbine blades are increasing over time. Typically, the dynamic response of the blades is analysed using linear models of blade deflection, enhanced by various ad-hoc non-linear correction models. For blades undergoing large deflections, the small deflection assumption inherent to linear models becomes less valid. It has previously been demonstrated that linear and nonlinear blade models can show significantly different blade response, particularly for blade torsional deflection, leading to load prediction differences. There is a need to evaluate how load predictions from these two approaches compare to measurement data from the field. In this paper, time domain simulations in turbulent wind are carried out using the aero-elastic code Bladed with linear and non-linear blade deflection models. The turbine blade load and deflection simulation results are compared to measurement data from an onshore prototype of the GE 6MW Haliade turbine, which features 73.5m long LM blades. Both linear and non-linear blade models show a good match to measurement turbine load and blade deflections. Only the blade loads differ significantly between the two models, with other turbine loads not strongly affected. The non-linear blade model gives a better match to the measured blade root flapwise damage equivalent load, suggesting that the flapwise dynamic behaviour is better captured by the non-linear blade model. Conversely, the linear blade model shows a better match to measurements in some areas such as blade edgewise damage equivalent load.

  4. LIDAR Wind Speed Measurement Analysis and Feed-Forward Blade Pitch Control for Load Mitigation in Wind Turbines: January 2010--January 2011

    Energy Technology Data Exchange (ETDEWEB)

    Dunne, F.; Simley, E.; Pao, L.Y.

    2011-10-01

    This report examines the accuracy of measurements that rely on Doppler LIDAR systems to determine their applicability to wind turbine feed-forward control systems and discusses feed-forward control system designs that use preview wind measurements. Light Detection and Ranging (LIDAR) systems are able to measure the speed of incoming wind before it interacts with a wind turbine rotor. These preview wind measurements can be used in feed-forward control systems designed to reduce turbine loads. However, the degree to which such preview-based control techniques can reduce loads by reacting to turbulence depends on how accurately the incoming wind field can be measured. The first half of this report examines the accuracy of different measurement scenarios that rely on coherent continuous-wave or pulsed Doppler LIDAR systems to determine their applicability to feed-forward control. In particular, the impacts of measurement range and angular offset from the wind direction are studied for various wind conditions. A realistic case involving a scanning LIDAR unit mounted in the spinner of a wind turbine is studied in depth with emphasis on choices for scan radius and preview distance. The effects of turbulence parameters on measurement accuracy are studied as well. Continuous-wave and pulsed LIDAR models based on typical commercially available units were used in the studies present in this report. The second half of this report discusses feed-forward control system designs that use preview wind measurements. Combined feedback/feed-forward blade pitch control is compared to industry standard feedback control when simulated in realistic turbulent above-rated winds. The feed-forward controllers are designed to reduce fatigue loads, increasing turbine lifetime and therefore reducing the cost of energy. Three feed-forward designs are studied: non-causal series expansion, Preview Control, and optimized FIR filter. The input to the feed-forward controller is a measurement of

  5. Aerodynamic Load Calculation and Blade Deflection Analysis for Horizontal Axis Wind Turbine%水平轴风力机叶片气动载荷计算和偏移分析

    Institute of Scientific and Technical Information of China (English)

    张少帅; 王璋奇; 孔屹刚; 陈建华; 温和煦; 牛硕丰

    2011-01-01

    In order to master the blade deflection regularity of wind turbine under the various wind speeds, and find out the pitch-control impact on blade deflection, this paper studies the aerodynamic load calculation method of wind turbine, taking into account balde tip and root loss, and summarizing a more comprehensive and accurate calculation process. Based on Bladed software, 2 MW three-blade horizontal axis wind turbine model is established, whereby this research calculates the edgewise ( the direction of parallel to the wind wheel plane) load and flapwise ( the direction of perpendicular to the wind wheel plane) load under steady load, as well as the deflections on edgewise direction and flapwise direction. Calculation results show that the aerodynamic loads lead to obvious blade deflection.%为掌握风力机叶片在不同风速下的偏移规律,了解变桨对叶片偏移的影响,研究了风力机气动载荷的计算方法,并充分考虑叶片稍部损失和根部损失,总结出一种较为完整精确的计算步骤。基于Bladed软件,建立2MW水平轴三叶片风力机模型,并以此为例,计算了稳态下的摆振(即平行于风轮平面的方向)载荷和挥舞(即垂直于风轮平面的方向)载荷,并对摆振方向和挥舞方向的偏移进行计算和分析,表明气动载荷使叶片产生明显的偏移现象。

  6. 变风速下风力机叶片载荷特性研究%Study on the Characteristics of Blade Load of Wind Turbine under Variable Wind

    Institute of Scientific and Technical Information of China (English)

    张浬萍; 郭刚

    2011-01-01

    Based on the aerodynamic theory of wind turbine, the aerodynamic loads calculation model of wind turbine blade was established according to wind shear, wind turbine structure and geometric parameters. Variable speed model was established based on the basic wind speed, the gradient wind speed, gustiness and fluctuating wind and applied to calculation model to count the speed aerodynamic load of blade under varying wind speed. Taking a MW wind power generator as an example, the numerical simulation of wind turbine have been worked out. The results show that, firsty, the aerodynamic loads of wind turbine are mainly located in the middle and tip of blade, and the load ups and downs with wind speed, but the change of aerodynamic loads of blade root is not obvious. Secondly, the load fluctuations of blade is more significant when the wind speed is high. The research contents of the paper provide loading conditions for structural design and dynamics analysis of blade.%根据风力机的气动理论,并考虑风切变和风力机结构、几何参数的影响,建立了风力机叶片的气动载荷计算模型.以基本风速、渐变风速、阵风风速和脉动风速4种风速类型建立了变风速模型,并应用于叶片载荷计算模型,实现变风速下的叶片气动载荷的计算.以某MW级风力机为对象,给出了数值计算流程并进行了实例计算,结果显示:风力机叶片的气动载荷主要分布在叶片的中段和叶尖,且载荷大小随风速起伏变化,叶根的气动载荷随风速变化的趋势不明显,风速较大时,叶片上的载荷波动较为显著.结果可为叶片的结构设计和动力学分析提供参考.

  7. Design of a wind tunnel scale model of an adaptive wind turbine blade for active aerodynamic load control experiments

    NARCIS (Netherlands)

    Hulskamp, A.W.; Beukers, A.; Bersee, H.E.N.; Van Wingerden, J.W.; Barlas, T.

    2007-01-01

    Within wind energy research there is a drive towards the development of a “smart rotor”; a rotor of which the loading can be measured and controlled through the application of a sensor system, a control system and an aerodynamic device. Most promising solutions from an aerodynamic point of view are

  8. Active Aerodynamic Blade Distributed Flap Control Design Procedure for Load Reduction on the UpWind 5MW Wind Turbine

    NARCIS (Netherlands)

    Wilson, D.G.; Resor, B.R.; Berg, D.E.; Barlas, T.K.; Van Kuik, G.A.M.

    2010-01-01

    This paper develops a system identification approach and procedure that is employed for distributed control system design for large wind turbine load reduction applications. The primary goal of the study is to identify the process that can be used with multiple sensor inputs of varying types (such a

  9. Coupled Effect of Expansion Ratio and Blade Loading on the Aerodynamics of a High-Pressure Gas Turbine

    Directory of Open Access Journals (Sweden)

    Paolo Gaetani

    2017-03-01

    Full Text Available The need of a continuous improvement in gas turbine efficiency for propulsion and power generation, as well as the more demanding operating conditions and power control required to these machines, still ask for great efforts in the design and analysis of the high pressure section of the turbo-expander. To get detailed insights and improve the comprehension of the flow physics, a wide experimental campaign has been performed in the last ten years at Politecnico di Milano on the unsteady aerodynamics of a high-pressure turbine stage considering several operating conditions. This paper presents and discusses the experimental results obtained for the stage operating with different expansion ratios and rotor loading. The turbine stage under study is representative of a modern high-pressure turbine and can be operated in both subsonic and transonic conditions. The experimental tools applied for the current research represents the state of the art when unsteady investigations are foreseen. The detailed flow field, the blade–rows interaction and the overall performance are described and discussed; efforts have been devoted to the discussion of the various contribution to the overall stage efficiency. The direct effects of the expansion ratio, affecting the Reynolds and the Mach numbers, have been highlighted and quantified; similarly, the indirect effects, accounting for a change in the rotor loading, have been commented and quantified as well, thanks to a dedicated set of experiments where different rotor loadings at the same expansion ratio have been prescribed.

  10. Structural Testing of the Blade Reliability Collaborative Effect of Defect Wind Turbine Blades

    Energy Technology Data Exchange (ETDEWEB)

    Desmond, M. [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Hughes, S. [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Paquette, J. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-06-08

    Two 8.3-meter (m) wind turbine blades intentionally constructed with manufacturing flaws were tested to failure at the National Wind Technology Center (NWTC) at the National Renewable Energy Laboratory (NREL) south of Boulder, Colorado. Two blades were tested; one blade was manufactured with a fiberglass spar cap and the second blade was manufactured with a carbon fiber spar cap. Test loading primarily consisted of flap fatigue loading of the blades, with one quasi-static ultimate load case applied to the carbon fiber spar cap blade. Results of the test program were intended to provide the full-scale test data needed for validation of model and coupon test results of the effect of defects in wind turbine blade composite materials. Testing was part of the Blade Reliability Collaborative (BRC) led by Sandia National Laboratories (SNL). The BRC seeks to develop a deeper understanding of the causes of unexpected blade failures (Paquette 2012), and to develop methods to enable blades to survive to their expected operational lifetime. Recent work in the BRC includes examining and characterizing flaws and defects known to exist in wind turbine blades from manufacturing processes (Riddle et al. 2011). Recent results from reliability databases show that wind turbine rotor blades continue to be a leading contributor to turbine downtime (Paquette 2012).

  11. Forces and Moments on Flat Plates of Small Aspect Ratio with Application to PV Wind Loads and Small Wind Turbine Blades

    Directory of Open Access Journals (Sweden)

    Xavier Ortiz

    2015-03-01

    Full Text Available To improve knowledge of the wind loads on photovoltaic structures mounted on flat roofs at the high angles required in high latitudes, and to study starting flow on low aspect ratio wind turbine blades, a series of wind tunnel tests were undertaken. Thin flat plates of aspect ratios between 0.4 and 9.0 were mounted on a sensitive three-component instantaneous force and moment sensor. The Reynolds numbers varied from 6 × 104 to 2 × 105. Measurements were made for angles of attack between 0° and 90° both in the free stream and in wall proximity with increased turbulence and mean shear. The ratio of drag to lift closely follows the inverse tangent of the angle of incidence for virtually all measurements. This implies that the forces of interest are due largely to the instantaneous pressure distribution around the plate and are not significantly influenced by shear stresses. The instantaneous forces appear most complex for the smaller aspect ratios but the intensity of the normal force fluctuations is between 10% and 20% in the free-steam but can exceed 30% near the wall. As the wind tunnel floor is approached, the lift and drag reduce with increasing aspect ratio, and there is a reduction in the high frequency components of the forces. It is shown that the centre of pressure is closer to the centre of the plates than the quarter-chord position for nearly all cases.

  12. Research of Aerodynamic Performance of Turbine Blade with Different Loading Distribution at Wind Range Incidence%宽广攻角范围内不同加载形式涡轮气动性能研究

    Institute of Scientific and Technical Information of China (English)

    白涛

    2016-01-01

    攻角和负荷分布形式的变化必然会导致涡轮叶片边界层结构的改变,从而影响涡轮的损失特性。本文通过设计负荷能力相同而负荷分布形式不同的3种叶型分析在宽广的攻角范围内,负荷分布对涡轮叶型边界层发展的影响规律。研究结果表明:前加载和均匀加载叶型在宽广的攻角范围内表现较低的损失特性,尤其是在负攻角范围内;后加载叶型的设计使得边界层提前转捩,气动损失较大。%The boundary layer structure would be changed because of varies of incidence and loading distribution,so the loss property will be varied. The effect law of loading distribution on boundary layer development at wide range incidence was studied through design three turbine blades with different load distribution but same load level. The research indicates that:the aerodynamic loss is at low level for front and middle loaded turbine blade at wind range incidence especially for negative incidence,while the aerodynamic loss of aft loaded blade is high because of the advanced boundary layer transition.

  13. Load Measurements

    DEFF Research Database (Denmark)

    Kock, Carsten Weber; Vesth, Allan

    The report describes Load measurements carried out on a given wind turbine. The aim of the measurement program regarding the loads on the turbine is to verify the basic characteristics of the wind turbine and loads on the blades, the rotor and the tower, using [Ref 1], [Ref2] and [Ref 3]. Regarding...... the fatigue loads, the rotor, blades and tower moments are presented. The fatigue loads are evaluated using rainflow counting described in detail in Ref. [1]. The 1Hz equivalent load ranges are calculated at different wind speeds. All information regarding the instrumentation is collected in [ref 4] and [ref...

  14. A Two-Bladed Concept Wind Turbine

    DEFF Research Database (Denmark)

    Kim, Taeseong

    2012-01-01

    This article shows the potential for reducing extreme loads with an innovative design of wind turbine, a partial pitch two-bladed concept turbine. The most extreme conditions to test a turbine are considered to be stand-still combined with a grid failure in which the wind comes from all directions...... from 0 to 360 degrees. All aeroelastic load simulations are done by using the aeroelastic code HAWC2. From the load comparisons between the partial pitch two-bladed turbine and a conventional three-bladed turbine it is observed that the partial pitch two-bladed turbine can reduce the extreme tower...... bottom bending moment by approximately 33% compared to the three-bladed turbine....

  15. Novel Compressor Blade Design Study

    Science.gov (United States)

    Srinivas, Abhay

    Jet engine efficiency goals are driving compressors to higher pressure ratios and engines to higher bypass ratios, each one driving to smaller cores. This is leading to larger tip gaps relative to the blade height. These larger relative tip clearances would negate some of the cycle improvements, and ways to mitigate this effect must be found. A novel split tip blade geometry has been created which helps improve the efficiency at large clearances while also improving operating range. Two identical blades are leaned in opposite directions starting at 85% span. They are cut at mid chord and the 2 halves then merged together so a split tip is created. The result is similar to the alula feathers on a soaring bird. The concept is that the split tip will energize the tip flow and increase range. For higher relative tip clearance, this will also improve efficiency. The 6th rotor of a highly loaded 10 stage machine was chosen as the baseline for this study. Three dimensional CFD simulations were performed using CD Adapco's Star-CCM+ at 5 clearances for the baseline and split tip geometry. The choking flow and stall margin of the split tip blade was higher than that of the baseline blade for all tip clearances. The pressure ratio of the novel blade was higher than that of the baseline blade near choke, but closer to stall it decreased. The sensitivity of peak efficiency to clearance was improved. At tight clearances of 0.62% of blade height, the maximum efficiency of the new design was less than the baseline blade, but as the tip clearance was increased above 2.5%, the maximum efficiency increased. Structural analysis was also performed to ascertain the feasibility of the design.

  16. Aerodynamic Load Calculation and Blade Deflections Analysis for Horizontal Axis Wind Turbine%基于三维风模型的风力机叶片载荷计算和偏移分析

    Institute of Scientific and Technical Information of China (English)

    张少帅; 高桃桃; 顾兆丹; 程颖

    2012-01-01

    研究了风剪切、塔影效应和湍流影响下的叶片有效风速模型和气动载荷的计算方法.并以额定功率为2 MW水平轴三叶片风力机为例,应用Bladed软件,分别在考虑风剪切、塔影效应和考虑风剪切、塔影效应、风湍流2种情况下,对叶素挥舞方向(即垂直于风轮平面的方向)的风速分量、摆振方向(即平行于风轮平面的方向)的风速分量,相对风速,摆振载荷和挥舞载荷,以及叶尖在摆振和挥舞方向的偏移进行计算和仿真分析.%This paper studied the effective wind speed models and the aerodynamic load calculation method considering the impact of wind shear,tower shadow and turbulence. Based on Bladed software, established 2 MW three - blade horizontal axis wind turbine model, and as an example, calculated and analyze the wind speed components on edgewise (the direction of parallel to the wind wheel plane) direction and flapwise (the direction of perpendicular to the wind wheel plane) direction, the relative wind speed, edgewise load and flapwise load,the deflection of blade on edgewise direction and flapwise direction.

  17. Load Measurements

    DEFF Research Database (Denmark)

    Vesth, Allan; Kock, Carsten Weber

    The report describes Load measurements carried out on a given wind turbine. The aim of the measurement program regarding the loads on the turbine is to verify the basic characteristics of the wind turbine and loads on the blades, the rotor and the tower, using [Ref 1], [Ref2] and [Ref 3]. Regardi...

  18. Development of fluorine-coated wiper blade; Fusso coating blade no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Awano, Y.; Imamura, S.; Yokoo, K. [Nippon Wiper Blade Co. Ltd., Saitama (Japan); Satoji, F.; Umemoto, N.

    1998-05-01

    Recently many car drivers have used water repellency for windshields to improve a field of view, however, it causes troublesome stick-slip motion of wiper blades. Stick-slip motion increases with frictional load acting on rubber of wiper blades, and fluctuation of frictional load. To prevent such a motion, antifriction materials such as molybdenum and graphite are, in some cases, coated on rubber of wiper blades to reduce frictional load, however, the life of antifriction materials is short because of abrasion of antifriction materials, and such materials also deteriorates the wiping performance of wiper blades. The high-performance long-life wiper blade was thus developed which generates no stick-slip motion for glass coated or uncoated with water repellency by coating a specific fluororesin on rubber of wiper blades. This blade naturally guarantees higher performance and longer wiper blade life than those of conventional blades for not only glass coated with water repellency but also glass uncoated with water repellency. 2 refs., 9 figs.

  19. Wind turbine blade, has internal reinforcing floor connected inside shell, where floor has cross section transversely to longitudinal extension of blade that extends in direction from trailing edge to leading edge of blade

    DEFF Research Database (Denmark)

    2010-01-01

    The present invention relates to a reinforced blade for a wind turbine, and in particular to a wind turbine blade comprising a shell having a section with an aerodynamic profile, and at least one internal reinforcing floor connected inside the shell and extending substantially along the profile...... chord in order to increase the strength of the blade and to prevent or reduce deformations of the surface of the blade caused by edgewise and flapwise loading of the blade structure....

  20. Design of Linear Control System for Wind Turbine Blade Fatigue Testing

    DEFF Research Database (Denmark)

    Toft, Anders; Roe-Poulsen, Bjarke Nørskov; Christiansen, Rasmus;

    2016-01-01

    This paper proposes a linear method for wind turbine blade fatigue testing at Siemens Wind Power. The setup consists of a blade, an actuator (motor and load mass) that acts on the blade with a sinusoidal moment, and a distribution of strain gauges to measure the blade flexure. Based...

  1. 兆瓦级风机叶片静力加载过程D-MFAC控制%D-MFAC algorithm control of megawatt wind turbine blade static loading process

    Institute of Scientific and Technical Information of China (English)

    黄雪梅; 张磊安; 魏修亭

    2012-01-01

    The model-free adaptive control(MFAC) algorithm was applied to megawatt wind turbine blade full-scale static loading field in order to eliminate the traction coupling. By analyzing the output characteristics and constructing on-site static loading experience as a D-function, the MFAC algorithm based on the D-function compensation was designed. The algorithmic flow was given and it was proved that the algorithm had the fast convergence feature. The D-MFAC algorithm was applied on aeroblade 3. 0-55 wind turbine blade full-size static loading test successfully. Test results showed that the four points of traction maintained uniformity and coordinately during the whole loading process. The maximum error was less than ± 4 kN and the error ratio of specific phase was less than 1%. The algorithm ensures that the coupling characteristics of the traction is decoupled effectively so as to realize the wind turbine blade static loading process smoothly.%为了消除静力加载过程中的节点牵引力耦合,将无模型自适应控制(MFAC)算法引入到兆瓦级风机叶片全尺寸静力加载领域.通过分析系统的输出特性,将现场静力加载经验构造成一个D函数,设计基于D函数补偿的D-MFAC控制算法,给出算法流程,并证明该算法具有快速收敛性.将D-MFAC算法成功应用于aeroblade 3.0-55风机叶片全尺寸静力加载试验.试验结果表明:加载过程中4个加载点的牵引力能保持均匀、协调变化,过程误差不超过±4 kN,特定阶段的误差率小于1%.该算法有效地消除了静力加载过程中的牵引力耦合,实现了风机叶片的平稳加载.

  2. 变桨轴承空载摩擦力矩的有限元分析计算%Calculation on Friction Torque of Blade Bearings Without Load Based on Finite Element Analysis

    Institute of Scientific and Technical Information of China (English)

    汪洪; 胡宝成; 陈原

    2011-01-01

    以有限元分析方法为基础,介绍了风力发电机变桨轴承在空载和钢球预过盈的情况下摩擦力矩的计算方法,进而研究了安装单排钢球和双排钢球空载变桨轴承摩擦力矩比值的理想值,结果表明,变桨轴承空载时理想的摩擦力矩比小于2,大致为1.3~1.4.%Based on finite element analysis, the calculation of friction torque is introduced for wind turbine blade bearings with balls preloaded under no - load, and the ideal value for friction torque ratio of bearings filled with single row and two rows of balls is studied. The results show that the ideal friction torque ratio of blade bearings without load is smaller than 2, approximate 1.3 ~ 1.4.

  3. New morphing blade section designs and structural solutions for smart blades

    DEFF Research Database (Denmark)

    Karakalas, Anargyros A.; Machairas, Theodore; Solomou, Alexandros;

    2015-01-01

    .e. no loss of local/global stiffness or strength and/or fatigue life. The purpose is to report efforts towards the use of new morphing blade section designs and the structural solutions for smart blades (developed in Task 2.3). The objective is to define, assess and demonstrate innovative concepts...... the efforts performed within Task 2.2 “Lightweight structural design” of INNWIND.Eu work-package WP2 “Lightweight Rotor” regarding the structural solutions necessary to accommodate the requirements of smart blades developed within work-package WP2 Task 2.3 “Active and passive loads control and alleviation...... (smart blades) design”. The research performed within Task 2.2 and reported herein does not cover investigations for the complete set of design requirements of smart blades, such as aerodynamic control surface size. Rather it focuses on answers relevant to integration within the blade structure, i...

  4. Aerodynamic Analysis of Morphing Blades

    Science.gov (United States)

    Harris, Caleb; Macphee, David; Carlisle, Madeline

    2016-11-01

    Interest in morphing blades has grown with applications for wind turbines and other aerodynamic blades. This passive control method has advantages over active control methods such as lower manufacturing and upkeep costs. This study has investigated the lift and drag forces on individual blades with experimental and computational analysis. The goal has been to show that these blades delay stall and provide larger lift-to-drag ratios at various angles of attack. Rigid and flexible airfoils were cast from polyurethane and silicone respectively, then lift and drag forces were collected from a load cell during 2-D testing in a wind tunnel. Experimental data was used to validate computational models in OpenFOAM. A finite volume fluid-structure-interaction solver was used to model the flexible blade in fluid flow. Preliminary results indicate delay in stall and larger lift-to-drag ratios by maintaining more optimal angles of attack when flexing. Funding from NSF REU site Grant EEC 1358991 is greatly appreciated.

  5. Applied modal analysis of wind turbine blades

    DEFF Research Database (Denmark)

    Pedersen, H.B.; Kristensen, O.J.D.

    2003-01-01

    In this project modal analysis has been used to determine the natural frequencies, damping and the mode shapes for wind turbine blades. Different methods to measure the position and adjust the direction of the measuring points are discussed. Differentequipment for mounting the accelerometers...... is investigated by repeated measurement on the same wind turbine blade. Furthermore the flexibility of the test set-up is investigated, by use ofaccelerometers mounted on the flexible adapter plate during the measurement campaign. One experimental campaign investigated the results obtained from a loaded...... and unloaded wind turbine blade. During this campaign the modal analysis are performed on ablade mounted in a horizontal and a vertical position respectively. Finally the results obtained from modal analysis carried out on a wind turbine blade are compared with results obtained from the Stig Øyes blade_EV1...

  6. Resonant vibration control of three-bladed wind turbine rotors

    DEFF Research Database (Denmark)

    Krenk, Steen; Svendsen, Martin Nymann; Høgsberg, Jan Becker

    2012-01-01

    Rotors with blades, as in wind turbines, are prone to vibrations due to the flexibility of the blades and the support. In the present paper a theory is developed for active control of a combined set of vibration modes in three-bladed rotors. The control system consists of identical collocated...... to influence of other nonresonant modes. The efficiency of the method isdemonstrated byapplication to a rotor with 42 m blades, where the sensor/actuator system is implemented in the form of an axial extensible strut near the root of each blade. The load is provided by a simple but fully threedimensional...

  7. Damage localization in a residential-sized wind turbine blade by use of the SDDLV method

    DEFF Research Database (Denmark)

    Johansen, Rasmus Johan; Hansen, Lasse Majgaard; Ulriksen, Martin Dalgaard

    2015-01-01

    of the SDDLV method for localization of structural damages in a cantilevered residential-sized wind turbine blade. The blade was excited by an unmeasured multi-impulse load and the resulting dynamic response was captured through accelerometers mounted along the blade. The static pseudo-loads were applied...

  8. RESEARCH ON FATIGUE NUMERICAL CALCULATION METHOD OF WIND TURBINE BLADE UNDER GRAVITY LOAD%重力载荷下风电叶片疲劳数值计算方法研究

    Institute of Scientific and Technical Information of China (English)

    石可重; 赵晓路; 徐建中

    2013-01-01

    针对风电叶片疲劳数值计算方法进行研究.依据风电叶片结构与载荷特点,分别从结构强度、材料疲劳性能,损伤累计理论等方面展开探讨.基于结构非线性瞬态动力学有限元数值分析,结合Besquin方程所建立的S-N(单轴应力-循环次数)寿命曲线及Miner损伤累计理论,建立了一套开展结构寿命及损伤分析的计算方法.利用该方法,以1.5MW风电叶片为例,计算重力载荷作用下的疲劳损伤情况,并对Besquin方程中系数选取对计算结果的影响予以分析.%The fatigue numerical calculation method of wind blade was studied. Accoding to structure property and load property, the structure intensity, material fatigue parameter and damage cumulation rule were discused. The blade fatigue calculation method was set up, including nonlinear dynamic analysis based FEM, Besquin S-N equation , and Miner rule. The fatigue analysis of one 1. 5 MW horizontal axis wind blade was carried out by the method, and the effect of coefficient of Besquin equation was studied.

  9. Wind turbine blade with viscoelastic damping

    Energy Technology Data Exchange (ETDEWEB)

    Sievers, Ryan A.; Mullings, Justin L.

    2017-01-10

    A wind turbine blade (60) damped by viscoelastic material (54, 54A-F) sandwiched between stiffer load-bearing sublayers (52A, 52B, 56A, 56B) in portions of the blade effective to damp oscillations (38) of the blade. The viscoelastic material may be located in one or more of: a forward portion (54A) of the shell, an aft portion (54D) of the shell, pressure and suction side end caps (54B) of an internal spar, internal webbing walls (54C, 54E), and a trailing edge core (54F).

  10. Resonant vibration control of wind turbine blades

    DEFF Research Database (Denmark)

    Svendsen, Martin Nymann; Krenk, Steen; Høgsberg, Jan Becker

    2010-01-01

    The paper deals with introduction of damping to specific vibration modes of wind turbine blades, using a resonant controller with acceleration feedback. The wind turbine blade is represented by three-dimensional, two-node finite elements in a local, rotating frame of reference. The element....... The efficiency of the resonant controller is demonstrated for a representative turbine blade exposed to turbulent wind loading. It is found that the present explicit tuning procedure yields close to optimal tuning, with very limited modal spill-over and effective reduction of the vibration amplitudes....

  11. Analysis on Stall of Double Stage Adjustable-blade AXial Flow Induced Draft Fan in High-load Operation%双级动叶可调式轴流引风机高负荷失速分析

    Institute of Scientific and Technical Information of China (English)

    王军民

    2016-01-01

    Through the elaboration on the mechanism of axial flow fan stall and in combination with double stage adjustable-blade axial flow induced draft fan stall in actual production of a power plant, the paper ana-lyzes the deep-seated causes of the stall and thus puts forward the principle of stall handling of induced draft fan in high load and effective measures for install prevention.%通过阐述轴流通风机失速的机理,结合某发电厂实际生产中双级动叶可调式轴流引风机失速的现象,分析发生失速的深层次原因,提出机组高负荷下处理引风机失速异常的原则以及防止失速的有效措施。

  12. Blade system design studies volume II : preliminary blade designs and recommended test matrix.

    Energy Technology Data Exchange (ETDEWEB)

    Griffin, Dayton A. (Global Energy Concepts, LLC, Kirkland, WA)

    2004-06-01

    As part of the U.S. Department of Energy's Wind Partnerships for Advanced Component Technologies (WindPACT) program, Global Energy Concepts, LLC is performing a Blade System Design Study (BSDS) concerning innovations in materials, processes and structural configurations for application to wind turbine blades in the multi-megawatt range. The BSDS Volume I project report addresses issues and constraints identified to scaling conventional blade designs to the megawatt size range, and evaluated candidate materials, manufacturing and design innovations for overcoming and improving large blade economics. The current report (Volume II), presents additional discussion of materials and manufacturing issues for large blades, including a summary of current trends in commercial blade manufacturing. Specifications are then developed to guide the preliminary design of MW-scale blades. Using preliminary design calculations for a 3.0 MW blade, parametric analyses are performed to quantify the potential benefits in stiffness and decreased gravity loading by replacement of a baseline fiberglass spar with carbon-fiberglass hybrid material. Complete preliminary designs are then presented for 3.0 MW and 5.0 MW blades that incorporate fiberglass-to-carbon transitions at mid-span. Based on analysis of these designs, technical issues are identified and discussed. Finally, recommendations are made for composites testing under Part I1 of the BSDS, and the initial planned test matrix for that program is presented.

  13. Toward an Engineering Model for the Aerodynamic Forces Acting on Wind Turbine Blades in Quasisteady Standstill and Blade Installation Situations

    Science.gov (United States)

    Gaunaa, Mac; Heinz, Joachim; Skrzypiński, Witold

    2016-09-01

    The crossflow principle is one of the key elements used in engineering models for prediction of the aerodynamic loads on wind turbine blades in standstill or blade installation situations, where the flow direction relative to the wind turbine blade has a component in the direction of the blade span direction. In the present work, the performance of the crossflow principle is assessed on the DTU 10MW reference blade using extensive 3D CFD calculations. Analysis of the computational results shows that there is only a relatively narrow region in which the crossflow principle describes the aerodynamic loading well. In some conditions the deviation of the predicted loadings can be quite significant, having a large influence on for instance the integral aerodynamic moments around the blade centre of mass; which is very important for single blade installation applications. The main features of these deviations, however, have a systematic behaviour on all force components, which in this paper is employed to formulate the first version of an engineering correction method to the crossflow principle applicable for wind turbine blades. The new correction model improves the agreement with CFD results for the key aerodynamic loads in crossflow situations. The general validity of this model for other blade shapes should be investigated in subsequent works.

  14. Sweep-twist adaptive rotor blade : final project report.

    Energy Technology Data Exchange (ETDEWEB)

    Ashwill, Thomas D.

    2010-02-01

    Knight & Carver was contracted by Sandia National Laboratories to develop a Sweep Twist Adaptive Rotor (STAR) blade that reduced operating loads, thereby allowing a larger, more productive rotor. The blade design used outer blade sweep to create twist coupling without angled fiber. Knight & Carver successfully designed, fabricated, tested and evaluated STAR prototype blades. Through laboratory and field tests, Knight & Carver showed the STAR blade met the engineering design criteria and economic goals for the program. A STAR prototype was successfully tested in Tehachapi during 2008 and a large data set was collected to support engineering and commercial development of the technology. This report documents the methodology used to develop the STAR blade design and reviews the approach used for laboratory and field testing. The effort demonstrated that STAR technology can provide significantly greater energy capture without higher operating loads on the turbine.

  15. Wind Turbine Blade

    DEFF Research Database (Denmark)

    2010-01-01

    The invention relates to a blade for a wind turbine, particularly to a blade that may be produced by an advanced manufacturing process for producing a blade with high quality structural components. Particularly, the structural components, which are preferably manufactured from fibre reinforced...

  16. Turbomachine blade reinforcement

    Energy Technology Data Exchange (ETDEWEB)

    Garcia Crespo, Andres Jose

    2016-09-06

    Embodiments of the present disclosure include a system having a turbomachine blade segment including a blade and a mounting segment coupled to the blade, wherein the mounting segment has a plurality of reinforcement pins laterally extending at least partially through a neck of the mounting segment.

  17. Turbomachine blade assembly

    Energy Technology Data Exchange (ETDEWEB)

    Garcia Crespo, Andres Jose

    2016-11-01

    Embodiments of the present disclosure include a system comprising a turbomachine blade assembly having a blade portion, a shank portion, and a mounting portion, wherein the blade portion, the shank portion, and the mounting portion comprise a first plurality of plies extending from a tip of the airfoil to a base of the dovetail.

  18. Reliability of wind turbine blades: An overview of materials testing

    DEFF Research Database (Denmark)

    Holmes, John W.; Sørensen, Bent F.; Brøndsted, Povl

    2007-01-01

    an understanding of how damage develops in composite structures, composite materials and adhesives. Designing reliable wind turbine blades also requires the further development of laboratory scale and full scale test methods to evaluate the structural response and durability of new materials under various loading...... and environmental conditions. This paper highlights recent advances in methods used to characterize adhesive joints in wind turbine blades and the manner in which laboratory data is used to predict the structural response of wind turbine blades....

  19. Blade reliability collaborative :

    Energy Technology Data Exchange (ETDEWEB)

    Ashwill, Thomas D.; Ogilvie, Alistair B.; Paquette, Joshua A.

    2013-04-01

    The Blade Reliability Collaborative (BRC) was started by the Wind Energy Technologies Department of Sandia National Laboratories and DOE in 2010 with the goal of gaining insight into planned and unplanned O&M issues associated with wind turbine blades. A significant part of BRC is the Blade Defect, Damage and Repair Survey task, which will gather data from blade manufacturers, service companies, operators and prior studies to determine details about the largest sources of blade unreliability. This report summarizes the initial findings from this work.

  20. Composite rotor blades for large wind energy installations

    Science.gov (United States)

    Kussmann, A.; Molly, J.; Muser, D.

    1980-01-01

    The design of large wind power systems in Germany is reviewed with attention given to elaboration of the total wind energy system, aerodynamic design of the rotor blade, and wind loading effects. Particular consideration is given to the development of composite glass fiber/plastic or carbon fiber/plastic rotor blades for such installations.

  1. Subcomponent testing of trailing edge panels in wind turbine blades

    DEFF Research Database (Denmark)

    Branner, Kim; Berring, Peter; Haselbach, Philipp Ulrich

    2016-01-01

    This paper proposes a static subcomponent test method designed to check the compressive strength of the trailing edge region in wind turbine blades under a simplified loading. The paper presents numerical simulations using the proposed subcomponent test method and discusses its ability to be used...... for checking the compressive strength of the trailing edge region in wind turbine blades....

  2. A multi-frequency fatigue testing method for wind turbine rotor blades

    DEFF Research Database (Denmark)

    Eder, Martin Alexander; Belloni, Federico; Tesauro, Angelo

    2017-01-01

    Rotor blades are among the most delicate components of modern wind turbines. Reliability is a crucial aspect, since blades shall ideally remain free of failure under ultra-high cycle loading conditions throughout their designated lifetime of 20–25 years. Full-scale blade tests are the most accura...

  3. Band Saw Blade Crack before and after Comparison and Analysis of Experiments (2

    Directory of Open Access Journals (Sweden)

    Gao Jin-gui

    2016-01-01

    Full Text Available Based on MJ3310 woodworking band saw machine as the research object, under the no-load and load of Vib system vibration signal acquisition, processing and analysis software of band saw blade transverse vibration test and the signal acquisition and analysis of the collected signals obtained: to determine the transverse vibration displacement 5.66μm ~ 7.86μm and the main vibration frequency between 624 Hz ~ 792 Hz, then saw blade crack at least 3 mm, need timely saw blade, cutting high hardness of wood band saw blade transverse vibration displacement and frequency will increase sharply. Can be generated according to the band saw blade crack before and after the changing rule of the horizontal vibration displacement and frequency of transverse vibration and scope, judgment and replacement time of saw blade saw blade defect types, which can fully rational utilization of saw blade work effectively.

  4. Blade Group Fatigue Life Calculation under Resonant Stresses

    Directory of Open Access Journals (Sweden)

    Zlatko Petreski

    2017-02-01

    Full Text Available The results of the simulations of the blade group resonant stresses in a FE environment and fatigue life calculation are presented in this paper. Numerical calculation for determination of natural frequencies, mode shapes and dynamic stresses, based on FEM and NISA package is used. Analyses are made on the blade group with three blades with rectangular cross section and typical turbine blades with taper, pretwist and asymmetric airfoil as well. The influence of the position of the lacing wire on the resonant stresses is analyzed. Three-dimensional finite element models of the blade group are made by using twenty node isoparametric solid elements. The number of degrees of freedom is different for each model (more than 30000 DOF. The fatigue life and consequent life prediction according the stress load history of the blades is made. The results of the investigation are given in tables and graphics.

  5. An investigation of the vibration characteristics of shrouded-bladed-disk rotor stages

    Science.gov (United States)

    Chen, L.-T.; Dugundji, J.

    1979-01-01

    Coupled differential equations of motion are given for application to a rotating, pretwisted and heated beam under the effects of thermal stresses and gas bending loads. The circumferential modes of the multi-blade vibration of a bladed-disk rotor stage were studied. A finite element method was developed for the dynamic and static deformation analysis of the blade. The deformations of a bladed disk and a shrouded-bladed disk were studied by introducing a special bladed-disk element and a special shrouded-blade element. Some features of the vibration of part-span-shrouded, bladed-disk rotor stages are discussed. The static deformation, thermal stress and gas bending effects on the blade vibration were presented previously.

  6. Optimization Design and Experimental Study of Low-Pressure Axial Fan with Forward-Skewed Blades

    Directory of Open Access Journals (Sweden)

    Li Yang

    2007-01-01

    Full Text Available This paper presents an experimental study of the optimization of blade skew in low pressure axial fan. Using back propagation (BP neural network and genetic algorithm (GA, the optimization was performed for a radial blade. An optimized blade is obtained through blade forward skew. Measurement of the two blades was carried out in aerodynamic and aeroacoustic performance. Compared to the radial blade, the optimized blade demonstrated improvements in efficiency, total pressure ratio, stable operating range, and aerodynamic noise. Detailed flow measurement was performed in outlet flow field for investigating the responsible flow mechanisms. The optimized blade can cause a spanwise redistribution of flow toward the blade midspan and reduce tip loading. This results in reduced significantly total pressure loss near hub and shroud endwall region, despite the slight increase of total pressure loss at midspan. In addition, the measured spectrums show that the broadband noise of the impeller is dominant.

  7. Sandwich materials for wind turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Thybo Thomsen, O. [Aalborg Univ., Dept. of Mechanical Engineering, Aalborg (Denmark)

    2006-07-01

    Wind turbine blades are being manufactured using polymer matrix composite materials (PMC), in a combination of monolithic (single skin) and sandwich composites. Present day designs are mainly based on glass fibre reinforced composites (GFRP), but for very large blades carbon fibre reinforced composites (CFRP) are being used increasingly, in addition to GFRP by several manufacturers to reduce the weight. The size of wind turbines have increased significantly over the last 25 years, and this trend is expected to continue in the future. Thus, it is anticipated that wind turbines with a rated power output in the range of 8-10 MW and a rotor diameter about 170-180 m will be developed and installed within the next 10-15 years. The paper presents an overview of current day design principles and materials technology applied for wind turbine blades, and it highlights the limitations and important design issues to be addressed for up-scaling of wind turbine blades from the current maximum length in excess of 61 m to blade lengths in the vicinity of 90 m as envisaged for future very large wind turbines. In particular, the paper discusses the potential advantages and challenges of applying sandwich type construction to a larger extent than is currently being practiced for the load carrying parts of wind turbine blades. (au)

  8. Experimental Investigation of Inter-Blade Vortices in a Model Francis Turbine

    Science.gov (United States)

    LIU, Demin; LIU, Xiaobing; ZHAO, Yongzhi

    2017-03-01

    The inter-blade vortex in a Francis turbine becomes one of the main hydraulic factors that are likely to cause blade erosion at deep part load operating conditions. However, the causes and the mechanism of inter-blade vortex are still under investigation according to present researches. Thus the causes of inter-blade vortex and the effect of different hydraulic parameters on the inter-blade vortex are investigated experimentally. The whole life cycle of the inter-blade vortex is observed by a high speed camera. The test results illustrate the whole life cycle of the inter-blade vortex from generation to separation and even to fading. It is observed that the inter-blade vortex becomes stronger with the decreasing of flow and head, which leads to pressure fluctuation. Meanwhile, the pressure fluctuations in the vane-less area and the draft tube section become stronger when inter-blade vortices exist in the blade channel. The turbine will be damaged if operating in the inter-blade vortex zone, so its operating range must be far away from that zone. This paper reveals the main cause of the inter-blade vortex which is the larger incidence angle between the inflow angle and the blade angle on the leading edge of the runner at deep part load operating conditions.

  9. Acoustic design of rotor blades using a genetic algorithm

    Science.gov (United States)

    Wells, V. L.; Han, A. Y.; Crossley, W. A.

    1995-01-01

    A genetic algorithm coupled with a simplified acoustic analysis was used to generate low-noise rotor blade designs. The model includes thickness, steady loading and blade-vortex interaction noise estimates. The paper presents solutions for several variations in the fitness function, including thickness noise only, loading noise only, and combinations of the noise types. Preliminary results indicate that the analysis provides reasonable assessments of the noise produced, and that genetic algorithm successfully searches for 'good' designs. The results show that, for a given required thrust coefficient, proper blade design can noticeably reduce the noise produced at some expense to the power requirements.

  10. Aeroelastic tailoring in wind-turbine blade applications

    Energy Technology Data Exchange (ETDEWEB)

    Veers, P.; Lobitz, D. [Sandia National Labs., Albuquerque, NM (United States); Bir, G. [National Renewable Energy Lab., Golden, CO (United States). National Wind Technology Center

    1998-04-01

    This paper reviews issues related to the use of aeroelastic tailoring as a cost-effective, passive means to shape the power curve and reduce loads. Wind turbine blades bend and twist during operation, effectively altering the angle of attack, which in turn affects loads and energy production. There are blades now in use that have significant aeroelastic couplings, either on purpose or because of flexible and light-weight designs. Since aeroelastic effects are almost unavoidable in flexible blade designs, it may be desirable to tailor these effects to the authors advantage. Efforts have been directed at adding flexible devices to a blade, or blade tip, to passively regulate power (or speed) in high winds. It is also possible to build a small amount of desirable twisting into the load response of a blade with proper asymmetric fiber lay up in the blade skin. (Such coupling is akin to distributed {delta}{sub 3} without mechanical hinges.) The tailored twisting can create an aeroelastic effect that has payoff in either better power production or in vibration alleviation, or both. Several research efforts have addressed different parts of this issue. Research and development in the use of aeroelastic tailoring on helicopter rotors is reviewed. Potential energy gains as a function of twist coupling are reviewed. The effects of such coupling on rotor stability have been studied and are presented here. The ability to design in twist coupling with either stretching or bending loads is examined also.

  11. Numerical Simulation on Flow Performance and Blade Profile Optimal Design of Light Load Type Axial Flow Pump%轻载型轴流泵的流场分析和叶型优化

    Institute of Scientific and Technical Information of China (English)

    张宇; 管仁伟; 安伟; 徐峰

    2013-01-01

    在不同工况下,采用商业软件Numeca的Fine/Turbo模块,对包含叶轮、导叶、弯管、喇叭管的轻载型轴流泵进行了全流道的三维湍流数值模拟计算,并在与已有试验数据进行了较好吻合的基础上,对其内部流场进行了详细地数值分析,通过分析轴流泵内部的流动特点,找出了造成原模型流动损失的可能原因,发现由于局部结构设计不合理,流道内产生了漩涡区.针对这一问题提出了改进措施,采用商业软件Numeca的Design3D模块对叶轮叶型压力面和吸力面进行多参数化优化.结果表明,控制压力面、吸力面型线可以有效控制叶片出口处的漩涡,改进后的流道内存在的涡团和流动损失减少,叶轮的水力效和扬程等性能参数相对提高.%Using a commercial software Numeca Fine/Turbo, a numerical algorithm is presented to simulate three-dimensional turbulent flow for a light load type axial flow pump impeller, including the impeller, the guide vane and the bend pipe under different conditions. Through analyzing the axial flow pump internal flow characteristics, we find out the flow loss of the original model, such as vast vortexes areas and wall flow separations. Furthermore, we use the Numeca/Design3D software to optimize the parameters and to redesign the blade profile. The results show that changing the pressure and suctione lines can effectively control the blade of the swirl, resulting in the vortex and flow loss reduction and increasing the efficiency of the impeller hydraulic lift.

  12. Three-dimensional inverse method for turbomachine blades by the circulation method: The thickness problem

    Science.gov (United States)

    Jiang, Jun

    This dissertation summarizes a procedure to design blades with finite thickness in three dimensions. In this inverse method, the prescribed quantities are the blade pressure loading shape, the inlet and outlet spanwise distributions of swirl, and the blade thickness distributions, and the primary calculated quantity is the blade geometry. The method is formulated in the fully inverse mode for design of three-dimensional blades in rotational and compressible flows whereby the blade shape is determined iteratively using the flow tangency condition along the blade surfaces. This technique is demonstrated here in the first instance for the design of two-dimensional cascaded and three-dimensional blades with finite thickness in inviscid and incompressible flows. In addition, the incoming flow is assumed irrotational so that the only vorticity present in the flowfield is the blade bound and shed vorticities. Design calculations presented for two-dimensional cascaded blades include an inlet guide vane, an impulse turbine blade, and a compressor blade. Consistency check is carried out for these cascaded blade design calculations using a panel analysis method and the analytical solution for the Gostelow profile. Free-vortex design results are also shown for fully three-dimensional blades with finite thickness such as an inlet guide vane, a rotor of axial-flow pumps, and a high-flow-coefficient pump inducer with design parameters typically found in industrial applications. These three-dimensional inverse design results are verified using Adamczyk's inviscid code.

  13. Composite wind turbine blades

    Science.gov (United States)

    Ong, Cheng-Huat

    Researchers in wind energy industry are constantly moving forward to develop higher efficiency wind turbine. One major component for wind turbine design is to have cost effective wind turbine blades. In addition to correct aerodynamic shape and blade geometry, blade performance can be enhanced further through aero-elastic tailoring design and material selections. An analytical tool for blade design has been improved and validated. This analytical tool is utilized to resolve issues related to elastic tailoring design. The investigation looks into two major issues related to the design and fabrication of a bend-twist-coupled blade. Various design parameters for a blade such as materials, laminate lay-up, skin thickness, ply orientation, internal spar, etc. have been examined for designing a bend-twist-coupled blade. The parametric study indicates that the critical design parameters are the ply material, the ply orientation, and the volume fraction ratio between the anisotropic layers and orthotropic layers. To produce a blade having the bend-twist coupling characteristics, the fiber lay-ups at the top and bottom skins of the blade must have a "mirror" lay-up in relation to the middle plane of the blade. Such lay-up causes fiber discontinuation at the seam. The joint design at the seam is one major consideration in fabricating a truly anisotropic blade. A new joint design was proposed and tensile failure tests were carried out for both the old and new joint designs. The tests investigated the effects of different types of joint designs, the laminate lay-up at the joints, and the stacking sequence of the joint retention strength. A major component of a wind turbine blade, D-spar, was designed to maximum coupling. Two D-spars were then fabricated using the new joint design; one of them was subjected to both static and modal testings. Traditionally, wind turbine blades are made of low cost glass material; however, carbon fibers are proposed as alternative material. Our

  14. Optimization Method for Girder of Wind Turbine Blade

    Directory of Open Access Journals (Sweden)

    Yuqiao Zheng

    2014-01-01

    Full Text Available This paper presents a recently developed numerical multidisciplinary optimization method for design of wind turbine blade. The objective was the highest possible blade weight under specified atmospheric conditions, determined by the design giving girder layer and location parameter. Wind turbine blade on box-section beams girder is calculated by ply thickness, main girder and trailing edge. In this study, a realistic 30 m blade from a 1.2 MW wind turbine model of blade girder parameters is established. The optimization evolves a structure which transforms along the length of the blade, changing from a design with spar caps at the maximum thickness and a trailing edge mass to a design with spar caps toward the tip. In addition, the cross-section structural properties and the modal characteristics of a 62 m rotor blade were predicted by the developed beam finite element. In summary, these findings indicate that the conventional structural layout of a wind turbine blade is suboptimal under the static load conditions, suggesting an opportunity to reduce blade weight and cost.

  15. Methodology for Structural Integrity Analysis of Gas Turbine Blades

    Directory of Open Access Journals (Sweden)

    Tiago de Oliveira Vale

    2012-03-01

    Full Text Available One of the major sources of stress arising in turbomachinery blades are the centrifugal loads acting at any section of the airfoil. Accounting for this phenomenon stress evaluation of the blade attachment region in the disc has to be performed in order to avoid blade failure. Turbomachinery blades are generally twisted, and the cross section area varies from the root of the blade to the tip. The blade root shape at the attachment region is of great concern. Stress concentrations are predictable at this contact region. In this paper, a finite element model has been created for the purpose of assessing stress at the joint region connecting the blade to the disc slot. Particular attention was paid to the geometric modeling of the "fir-tree" fixing, which is now used in the majority of gas turbine engines. This study has been performed using the commercial software ANSYS 13.0. The disc and blade assembly are forced to move with a certain rotational velocity. Contact connections are predicted on the common faces of the blade and on the disc at the root. Solutions can be obtained to allow the evaluation of stresses. Results can be compared with the mechanical properties of the adopted material.

  16. Effects of Blade Discharge Angle, Blade Number and Splitter Blade Length on Deep Well Pump Performance

    Directory of Open Access Journals (Sweden)

    E. Korkmaz

    2017-01-01

    Full Text Available Impellers with splitter blades are used for pumps and compressors in the design of turbomachines. Design parameters such as the number of blades, blade discharge angle and impeller discharge diameter impact affect pump performance and energy consumption. In this study, the effect of the number of blades (z=5, 6, and 7, blade discharge angles (β2b=25, and β2b=35 and splitter blade lengths (40, 55, 70, and 85% of the main blade length on Deep Well Pump (DWP performance has been studied experimentally. In the experiments, pump casing, blade inlet angle, blade thickness, blade width and impeller inlet and discharge diameters have been kept fixed while other parameters such as the number of blades, blade discharge angles and splitter blade lengths have been allowed to vary. As a result of the experimental study, the highest efficiency of all the impellers for best efficiency point (b.e.p has been obtained on the impeller with the number of blades z=6, blade discharge angle 2b=25 and 85% splitter blade addition compared to impellers without splitter blades.

  17. Construction of low-cost, Mod-OA wood composite wind turbine blades

    Science.gov (United States)

    Lark, R. F.

    1983-01-01

    Two sixty-foot, low-cost, wood composite blades for service on 200 kW Mod-OA wind turbines were constructed. The blades were constructed of epoxy resin-bonded Douglas fir veneers for the leading edge sections, and paper honeycombcored, birch plywood faced panels for the afterbody sections. The blades were joined to the wind turbine hub by epoxy resin-bonded steel load take-off studs embedded into the root end of the blades. The blades were installed on the 200 kW Mod-OA wind turbine facility at Kahuku, Hawaii, The blades completed nearly 8,000 hours of operation over an 18 month period at an average power of 150 kW prior to replacement with another set of wood composite blades. The blades were replaced because of a corrosion failure of the steel shank on one stud. Inspections showed that the wood composite structure remained in excellent condition.

  18. Goldstein's solution of the problem of the aircraft propeller with a finite number of blades

    Science.gov (United States)

    Helmbold, H B

    1931-01-01

    This report examines the Betz theory on frictionless, lightly loaded propellers and Prandtl's addendum extended to moderately loaded propellers. The author then goes on to extend the discussion to Goldstein's solution for propellers with a finite number of blades.

  19. Wind turbine blade testing system using base excitation

    Science.gov (United States)

    Cotrell, Jason; Thresher, Robert; Lambert, Scott; Hughes, Scott; Johnson, Jay

    2014-03-25

    An apparatus (500) for fatigue testing elongate test articles (404) including wind turbine blades through forced or resonant excitation of the base (406) of the test articles (404). The apparatus (500) includes a testing platform or foundation (402). A blade support (410) is provided for retaining or supporting a base (406) of an elongate test article (404), and the blade support (410) is pivotally mounted on the testing platform (402) with at least two degrees of freedom of motion relative to the testing platform (402). An excitation input assembly (540) is interconnected with the blade support (410) and includes first and second actuators (444, 446, 541) that act to concurrently apply forces or loads to the blade support (410). The actuator forces are cyclically applied in first and second transverse directions. The test article (404) responds to shaking of its base (406) by oscillating in two, transverse directions (505, 507).

  20. Simulation of Flexible Mechanisms in a Rotating Blade for Smart-Blade Applications

    NARCIS (Netherlands)

    Paternoster, A.R.A.; Loendersloot, R.; Boer, de A.; Akkerman, R.

    2012-01-01

    The active Gurney flap technology is investigated to improve the performance of rotorblades by allowing helicopter blades to further control the lift unbalance that rises at high speed and by damping vibration loads on the rotor hub. This technology needs validation by wind tunnel testing of a scale

  1. Blade attachment assembly

    Science.gov (United States)

    Garcia-Crespo, Andres Jose; Delvaux, John McConnell; Miller, Diane Patricia

    2016-05-03

    An assembly and method for affixing a turbomachine rotor blade to a rotor wheel are disclosed. In an embodiment, an adaptor member is provided disposed between the blade and the rotor wheel, the adaptor member including an adaptor attachment slot that is complementary to the blade attachment member, and an adaptor attachment member that is complementary to the rotor wheel attachment slot. A coverplate is provided, having a coverplate attachment member that is complementary to the rotor wheel attachment slot, and a hook for engaging the adaptor member. When assembled, the coverplate member matingly engages with the adaptor member, and retains the blade in the adaptor member, and the assembly in the rotor wheel.

  2. Improving Bending Moment Measurements on Wind Turbine Blades

    Energy Technology Data Exchange (ETDEWEB)

    Post, Nathan L.

    2016-03-15

    Full-scale fatigue testing of wind turbine blades is conducted using resonance test techniques where the blade plus additional masses is excited at its first resonance frequency to achieve the target loading amplitude. Because there is not a direct relationship between the force applied by an actuator and the bending moment, the blade is instrumented with strain gauges that are calibrated under static loading conditions to determine the sensitivity or relationship between strain and applied moment. Then, during dynamic loading the applied moment is calculated using the strain response of the structure. A similar procedure is also used in the field to measure in-service loads on turbine blades. Because wind turbine blades are complex twisted structures and the deflections are large, there is often significant cross-talk coupling in the sensitivity of strain gauges placed on the structure. Recent work has shown that a sensitivity matrix with nonzero cross terms must be employed to find constant results when a blade is subjected to both flap and lead-lag loading. However, even under controlled laboratory conditions, potential for errors of 3 percent or more in the measured moment exist when using the typical cross-talk matrix approach due to neglecting the influence of large deformations and torsion. This is particularly critical when considering a biaxial load as would be applied on the turbine or during a biaxial fatigue test. This presentation describes these results demonstrating errors made when performing current loads measurement practices on wind turbine blades in the lab and evaluating potential improvements using enhanced cross-talk matrix approaches and calibration procedures.

  3. Blade Testing Trends (Presentation)

    Energy Technology Data Exchange (ETDEWEB)

    Desmond, M.

    2014-08-01

    As an invited guest speaker, Michael Desmond presented on NREL's NWTC structural testing methods and capabilities at the 2014 Sandia Blade Workshop held on August 26-28, 2014 in Albuquerque, NM. Although dynamometer and field testing capabilities were mentioned, the presentation focused primarily on wind turbine blade testing, including descriptions and capabilities for accredited certification testing, historical methodology and technology deployment, and current research and development activities.

  4. Non-linear ultimate strength and stability limit state analysis of a wind turbine blade

    DEFF Research Database (Denmark)

    Rosemeier, Malo; Berring, Peter; Branner, Kim

    2016-01-01

    According to the design codes for wind turbine blades, it is sufficient to evaluate the blade's limit states using solely a linear analysis. This study, however, shows the need of non-linear analyses in blade design. Therefore, a geometrically non-linear structural response of a 34 m blade under......% of the design load at a full-scale test to failure and the blade has operated successfully in the field, GL's safety factors combined with the imperfection size may be too conservative. Copyright © 2015 John Wiley & Sons, Ltd....

  5. Using Pretwist to Reduce Power Loss of Bend-Twist Coupled Blades

    DEFF Research Database (Denmark)

    Stäblein, Alexander; Tibaldi, Carlo; Hansen, Morten Hartvig

    2016-01-01

    twist distribution along the blade due to the coupling induced twist. Some of the power loss can be compensated by pretwisting the blade. This paper presents a pretwisting procedure for large blade deflections and investigates the effect of pretwisting on blade geometry, annual energy production...... to estimate the annual energy production. The turbine model was then linearised around the steady state and the power spectral density of the blade response, which was computed from transfer functions and the wind speed variations in the frequency domain, was used to estimate the fatigue loads by a spectral...

  6. Structural characterization of rotor blades through photogrammetry

    Science.gov (United States)

    Bernardini, Giovanni; Serafini, Jacopo; Enei, Claudio; Mattioni, Luca; Ficuciello, Corrado; Vezzari, Valerio

    2016-06-01

    This paper deals with the use of photogrammetry for the experimental identification of structural and inertial properties of helicopter rotor blades4. The identification procedure is based upon theoretical/numerical algorithms for the evaluation of mass and flexural stiffness distributions which are an extension of those proposed in the past by Larsen, whereas the torsional properties (stiffness and shear center position) are determined through the Euler-Bernoulli beam theory. The identification algorithms require the knowledge of the blade displacement field produced by known steady loads. These data are experimentally obtained through photogrammetric detection technique, which allows the identification of 3D coordinates of labeled points (markers) on the structure through the correlation of 2D digital photos. Indeed, the displacement field is simply evaluated by comparing the markers positions on the loaded configuration with those on the reference one. The proposed identification procedure, numerically and experimentally validated in the past by the authors, has been here applied to the structural characterization of two main rotor blades, designed for ultra-light helicopters. Strain gauges measurements have been used to assess the accuracy of the identified properties through natural frequencies comparison as well as to evaluate the blades damping characteristics.

  7. Control of LP Turbine Rotor Blade Underloading Using Stator Blade Compound Lean at Root

    Institute of Scientific and Technical Information of China (English)

    PiotrLampart

    2000-01-01

    Due to a large gradient of reaction,LP rotor blades remain underloaded at the root over some range of volumetric flow rates.An interesting design to control the flow through the root passage of the overloaded stator and underloaded moving blade row is compound lean at the root of stator blades.The paper describes results of numerical investigations from a 3D NS solver FlowER conducted for several configurations of stator blade compund lean.The computations are carried out for a wide range of volumetric flow rates.accounting for the nominal operating regime as well as low and high load.It is found that compund lean induces additional blade force.streamwise curature and redistribution of flow parameters in the stage,including pressure and mass flow rate spanwise that can improve the flow conditions in both the stator and the rotor.The obtained efficiency improvements depend greatly on the flow regime,with the highest gains in the region of low load.

  8. Design and evaluation of low-cost laminated wood composite blades for intermediate size wind turbines: Blade design, fabrication concept, and cost analysis

    Science.gov (United States)

    Lieblein, S.; Gaugeon, M.; Thomas, G.; Zueck, M.

    1982-11-01

    As part of a program to reduce wind turbine costs, an evaluation was conducted of a laminated wood composite blade for the Mod-OA 200 kW wind turbine. The effort included the design and fabrication concept for the blade, together with cost and load analyses. The blade structure is composed of laminated Douglas fir veneers for the primary spar and nose sections, and honeycomb cored plywood panels for the trailing edges sections. The attachment of the wood blade to the rotor hub was through load takeoff studs bonded into the blade root. Tests were conducted on specimens of the key structural components to verify the feasibility of the concept. It is concluded that the proposed wood composite blade design and fabrication concept is suitable for Mod-OA size turbines (125-ft diameter rotor) at a cost that is very competitive with other methods of manufacture.

  9. Study of casing treatment stall margin improvement phenomena. [for compressor rotor blade tips compressor blades rotating stalls

    Science.gov (United States)

    Prince, D. C., Jr.; Wisler, D. C.; Hilvers, D. E.

    1974-01-01

    The results of a program of experimental and analytical research in casing treatments over axial compressor rotor blade tips are presented. Circumferential groove, axial-skewed slot, and blade angle slot treatments were tested. These yielded, for reduction in stalling flow and loss in peak efficiency, 5.8% and 0 points, 15.3% and 2.0 points, and 15.0% and 1.2 points, respectively. These values are consistent with other experience. The favorable stalling flow situations correlated well with observations of higher-then-normal surface pressures on the rotor blade pressure surfaces in the tip region, and with increased maximum diffusions on the suction surfaces. Annular wall pressure gradients, especially in the 50-75% chord region, are also increased and blade surface pressure loadings are shifted toward the trailing edge for treated configurations. Rotor blade wakes may be somewhat thinner in the presence of good treatments, particularly under operating conditions close to the baseline stall.

  10. The SNL100-03 Blade: Design Studies with Flatback Airfoils for the Sandia 100-meter Blade.

    Energy Technology Data Exchange (ETDEWEB)

    Griffith, Daniel; Richards, Phillip William

    2014-09-01

    A series of design studies were performed to inv estigate the effects of flatback airfoils on blade performance and weight for large blades using the Sandi a 100-meter blade designs as a starting point. As part of the study, the effects of varying the blade slenderness on blade structural performance was investigated. The advantages and disadvantages of blad e slenderness with respect to tip deflection, flap- wise & edge-wise fatigue resistance, panel buckling capacity, flutter speed, manufacturing labor content, blade total weight, and aerodynamic design load magn itude are quantified. Following these design studies, a final blade design (SNL100-03) was prod uced, which was based on a highly slender design using flatback airfoils. The SNL100-03 design with flatback airfoils has weight of 49 tons, which is about 16% decrease from its SNL100-02 predecessor that used conventional sharp trailing edge airfoils. Although not systematically optimized, the SNL100 -03 design study provides an assessment of and insight into the benefits of flatback airfoils for la rge blades as well as insights into the limits or negative consequences of high blade slenderness resulting from a highly slender SNL100-03 planform as was chosen in the final design definition. This docum ent also provides a description of the final SNL100-03 design definition and is intended to be a companion document to the distribution of the NuMAD blade model files for SNL100-03, which are made publicly available. A summary of the major findings of the Sandia 100-meter blade development program, from the initial SNL100-00 baseline blade through the fourth SNL100-03 blade study, is provided. This summary includes the major findings and outcomes of blade d esign studies, pathways to mitigate the identified large blade design drivers, and tool development that were produced over the course of this five-year research program. A summary of large blade tec hnology needs and research opportunities is also presented.

  11. Design of a 21 m blade with Risø-A1 airfoils for active stall controlled wind turbines

    DEFF Research Database (Denmark)

    Fuglsang, Peter; Sangill, O.; Hansen, P.

    2002-01-01

    the characteristics of the new blade. Airfoil characteristics, power curve and fatigue loads were derived onbasis of the measurements. Most of the design criteria for the new blade were met. The new blade had a reduced weight of 4% reducing blade cost compared with LM 21.0P. The measurements showed that the wind......This is the final report, from the project, "Design of a Rotor/Airfoil Family for Active Stall-regulated Wind Turbines by Use of Multi-point Optimization". It describes the full scale testing of a 21 m wind turbine blade specially designed for active stallregulation. Design objectives were...... increased ratio of produced energy to turbine loads and more stable power control characteristics. Both were taken directly into account during the design of the blade using numerical optimization. The blade used theRisø-A1 airfoil family, which was specially designed for operation on wind turbine blades...

  12. Life assessment of gas turbine blades after long term service

    Energy Technology Data Exchange (ETDEWEB)

    Auerkari, Pertti; Salonen, Jorma [VTT, Espoo (Finland); Maekinen, Sari [Helsingin Energia, Helsinki (Finland); Karvonen, Ikka; Tanttari, Heikki [Lappeenrannan Laempoevoima, Lappeenranta (Finland); Kangas, Pekka [Neste Oil, Kilpilahti (Finland); Scholz, Alfred [Technische Univ. Darmstadt (Germany); Vacchieri, Erica [Ansaldo Richerche, Genoa (Italy)

    2010-07-01

    Turbine blade samples from three land based gas turbines have been subjected to systematic condition and life assessment after long term service (88000 - 109000 equivalent operating hours, eoh), when approaching the nominal or suggested life limits. The blades represent different machine types, materials and design generations, and uncooled blading outside the hottest front end of the turbine, i.e. blades with relatively large size and considerable expected life. For a reasonable assessment, a range of damage mechanisms need to be addressed and evaluated for the impact in the residual life. The results suggested significant additional safe life for all three blade sets. In some cases this could warrant yet another life cycle comparable to that of new blades, even after approaching the nominal end of life in terms of recommended equivalent operating hours. This is thought to be partly because of base load combined cycle operation and natural gas fuel, or modest operational loading if the design also accounted for more intensive cycling operation and more corrosive oil firing. In any case, long term life extension is only appropriate if not intervened by events of overloading, overheating or other sudden events such as foreign object damage (FOD), and if supported by the regular inspection and maintenance program to control in-service damage. Condition based assessment therefore remains an important part of the blade life management after the decision of accepted life extension. (orig.)

  13. Iterative tuning of feedforward IPC for two-bladed wind turbines

    Science.gov (United States)

    Mulders, SP; van Solingen, E.; van Wingerden, JW; Beerens, J.

    2016-09-01

    At present, the cost of offshore wind energy does not meet the level of onshore wind and fossil-based energy sources. One way to extend the turbine lifetime, and thus reduce cost, is by reduction of the fatigue loads of blades and other turbine parts using Individual Pitch Control (IPC). This type of control, which is generally implemented by feedback control using the MultiBlade Coordinate transformation on blade load measurement signals, is capable of mitigating the most dominant periodic loads. The main goal of this article is to develop a self-optimizing feedforward IPC strategy for a two-bladed wind turbine to reduce actuator duty cycle and reduce the dependency on blade load measurement signals. The approach uses blade load measurement data only initially for tuning of the feedforward controller, which is scheduled on the rotor azimuth angle and wind speed. The feedforward strategy will be compared to the feedback implementation in terms of load alleviation capabilities and actuator duty cycle. Results show that the implementation is capable of learning the optimal feedforward IPC controller in constant and turbulent wind conditions, to alleviate the pitch actuator duty cycle, and to considerably reduce harmonic fatigue loads without the need for blade load measurement signals after tuning.

  14. Simultaneous Optical Measurements of Axial and Tangential Steady-State Blade Deflections

    Science.gov (United States)

    Kurkov, Anatole P.; Dhadwal, Harbans S.

    1999-01-01

    Currently, the majority of fiber-optic blade instrumentation is being designed and manufactured by aircraft-engine companies for their own use. The most commonly employed probe for optical blade deflection measurements is the spot probe. One of its characteristics is that the incident spot on a blade is not fixed relative to the blade, but changes depending on the blade deformation associated with centrifugal and aerodynamic loading. While there are geometrically more complicated optical probe designs in use by different engine companies, this paper offers an alternate solution derived from a probe-mount design feature that allows one to change the probe axial position until the incident spot contacts either a leading or a trailing edge. By tracing the axial position of either blade edge one is essentially extending the deflection measurement to two dimensions, axial and tangential. The blade deflection measurements were obtained during a wind tunnel test of a fan prototype.

  15. INTERNAL FLOW MECHANISM AND EXPERIMENTAL RESEARCH OF LOW PRESSURE AXIAL FAN WITH FORWARD-SKEWED BLADES

    Institute of Scientific and Technical Information of China (English)

    LI Yang; LIU Jie; OUYANG Hua; DU Zhao-Hui

    2008-01-01

    This article presents the flow mechanism analysis and experimental study of a forward-skewed impeller and a radial impeller in low pressure axial fan. The forward-skewed blade was obtained by the optimization design of the radial blade and CFD technique. Measurement of the two blades was carried out in aerodynamic and aeroacoustic performance. Compared to the radial blade, the forward-skewed blade has demonstrated the improvements in efficiency, total pressure ratio, Stable Operating Range (SOR) and less aerodynamic noise. Detailed flow measurement and computation were performed for outlet flow field for investigating the responsible flow mechanisms. The results show the forward-skewed blade can cause a spanwise redistribution of flow toward the blade mid-span and reduce tip loading. This results in reduced significantly total pressure loss near hub and shroud endwall region, despite the slight increase of total pressure loss at mid-span.

  16. Influence of Splitter Blades on the Cavitation Performance of a Double Suction Centrifugal Pump

    Directory of Open Access Journals (Sweden)

    Wei Yang

    2014-04-01

    Full Text Available In order to study the influence of splitter blades on double suction centrifugal pumps two impellers with and without splitter blades were investigated numerically and experimentally. Three-dimensional turbulence simulations with and without full cavitation model were applied to simulate the flow in the two pumps with different impellers. The simulation results agreed with the experiment results and the internal flows were analyzed. Both the numerical and experimental results show that by adding splitter blades the hydraulic performance and the cavitation performance of the pump are improved. The pump efficiency is increased especially at high flow rate condition. The pump high efficiency area is extended dramatically. At the same time since the splitter blades share some part of the blade loading, the pump critical NPSH value is decreased. Obvious pressure increase and velocity decrease at blade suction surface near leading edge were observed in the pump impeller with splitter blades. And the pump cavitation performance was improved consequently.

  17. An evaluation of wind turbine blade cross section analysis techniques.

    Energy Technology Data Exchange (ETDEWEB)

    Paquette, Joshua A.; Griffith, Daniel Todd; Laird, Daniel L.; Resor, Brian Ray

    2010-03-01

    The blades of a modern wind turbine are critical components central to capturing and transmitting most of the load experienced by the system. They are complex structural items composed of many layers of fiber and resin composite material and typically, one or more shear webs. Large turbine blades being developed today are beyond the point of effective trial-and-error design of the past and design for reliability is always extremely important. Section analysis tools are used to reduce the three-dimensional continuum blade structure to a simpler beam representation for use in system response calculations to support full system design and certification. One model simplification approach is to analyze the two-dimensional blade cross sections to determine the properties for the beam. Another technique is to determine beam properties using static deflections of a full three-dimensional finite element model of a blade. This paper provides insight into discrepancies observed in outputs from each approach. Simple two-dimensional geometries and three-dimensional blade models are analyzed in this investigation. Finally, a subset of computational and experimental section properties for a full turbine blade are compared.

  18. Strength Reliability Analysis of Turbine Blade Using Surrogate Models

    Directory of Open Access Journals (Sweden)

    Wei Duan

    2014-05-01

    Full Text Available There are many stochastic parameters that have an effect on the reliability of steam turbine blades performance in practical operation. In order to improve the reliability of blade design, it is necessary to take these stochastic parameters into account. In this study, a variable cross-section twisted blade is investigated and geometrical parameters, material parameters and load parameters are considered as random variables. A reliability analysis method as a combination of a Finite Element Method (FEM, a surrogate model and Monte Carlo Simulation (MCS, is applied to solve the blade reliability analysis. Based on the blade finite element parametrical model and the experimental design, two kinds of surrogate models, Polynomial Response Surface (PRS and Artificial Neural Network (ANN, are applied to construct the approximation analytical expressions between the blade responses (including maximum stress and deflection and random input variables, which act as a surrogate of finite element solver to drastically reduce the number of simulations required. Then the surrogate is used for most of the samples needed in the Monte Carlo method and the statistical parameters and cumulative distribution functions of the maximum stress and deflection are obtained by Monte Carlo simulation. Finally, the probabilistic sensitivities analysis, which combines the magnitude of the gradient and the width of the scatter range of the random input variables, is applied to evaluate how much the maximum stress and deflection of the blade are influenced by the random nature of input parameters.

  19. Optimization design of spar cap layup for wind turbine blade

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    Based on the aerodynamic shape and structural form of the blade are fixed,a mathematical model of optimization design for wind turbine blade is established.The model is pursued with respect to minimum the blade mass to reduce the cost of wind turbine production.The material layup numbers of the spar cap are chosen as the design variables;while the demands of strength,stiffness and stability of the blade are employed as the constraint conditions.The optimization design for a 1.5 MW wind turbine blade is carried out by combing above objective and constraint conditions at the action of ultimate flapwise loads with the finite element software ANSYS.Compared with the original design,the optimization design result achieves a reduction of 7.2% of the blade mass,the stress and strain distribution of the blade is more reasonable,and there is no occurrence of resonance,therefore its effectiveness is verified.

  20. Experimental Blade Research

    DEFF Research Database (Denmark)

    Eder, Martin Alexander; Branner, Kim; Berring, Peter

    This report is a summary of the results obtained in the project: Experimental Blade Research – phase 2 (EBR2). The project was supported by the Danish Energy Authority through the 2010 Energy Technology Development and Demonstration Program (EUDP 2010-II) and has journal no. 64011-0006. The project...

  1. Database about blade faults

    DEFF Research Database (Denmark)

    Branner, Kim; Ghadirian, Amin

    This report deals with the importance of measuring the reliability of the rotor blades and describing how they can fail. The Challenge is that very little non-confidential data is available and that the quality and detail in the data is limited....

  2. POD based analysis of three-dimensional stall over a pitching wind turbine blade

    Science.gov (United States)

    Melius, Matthew; Bayoan Cal, Raul; Mulleners, Karen

    2015-11-01

    Aerodynamic performance of a wind turbine blade is a predominant factor in its power production. Under dynamic loading conditions, predicted aerodynamic loads often do not match operational loads. In the interest of gaining understanding of the complex flow over wind turbine blades, a three-dimensional scaled blade model has been designed and manufactured to be dynamically similar to a rotating full-scale NREL 5MW wind turbine blade. Time resolved particle image velocimetry (PIV) measurements collected over the suction surface of an inboard section of the experimental turbine blade. Flow characteristics are analyzed using coherent structure identification techniques to capture dynamic stall behavior. Proper orthogonal decomposition (POD) is applied to the velocity field providing information about separation point and stall development time scales based on the associated time coefficients and modes. Additionally, continuity and circulation calculations are used to capture three dimensional effects within stalled volumes during developing stall and re-attachment phases of dynamic stall.

  3. Determination of the angle of attack on rotor blades

    DEFF Research Database (Denmark)

    Shen, Wen Zhong; Hansen, Martin Otto Laver; Sørensen, Jens Nørkær

    2009-01-01

    Two simple methods for determining the angle of attack (AOA) on a section of a rotor blade are proposed. Both techniques consist of employing the Biot-Savart integral to determine the influence of the bound vorticity on the velocity field. In the first technique, the force distribution along...... the blade and the velocity at a monitor point in the vicinity of the blade are assumed to be known from experiments or CFD computations. The AOA is determined by subtracting the velocity induced by the bound circulation, determined from the loading, from the velocity at the monitor point. In the second...... to be located closer to the blade, and thus to determine the AOA with higher accuracy. Data from CFD computations for flows past the Tellus 95 kW wind turbine at different wind speeds are used to test both techniques. Comparisons show that the proposed methods are in good agreement with existing techniques...

  4. Vortex-induced vibrations on a modern wind turbine blade

    DEFF Research Database (Denmark)

    Heinz, Joachim Christian; Sørensen, Niels N.; Zahle, Frederik;

    2016-01-01

    with blade tip amplitudes of several metres. The investigated inflow conditions are considered realistic and might occur when the wind turbine is idling or standing still and the yaw system is unable to align the wind turbine with the incoming wind. Copyright © 2016 John Wiley & Sons, Ltd.......This article investigates the aero-elastic response of the DTU 10-MW RWT blade in deep stall conditions with angles of attack in the vicinity of 90 degrees. The simulations were conducted with the high-fidelity fluid–structure interaction simulation tool HAWC2CFD employing the multi......-body-based structural model of HAWC2 and the incompressible computational fluid dynamics solver EllipSys3D. The study utilizes detached eddy simulation computations and considers the three-dimensional blade geometry including blade twist and taper. A preliminary frequency analysis of the load variations on a stiff...

  5. Lightning protection of flap system for wind turbine blades

    DEFF Research Database (Denmark)

    Candela Garolera, Anna; Madsen, Søren Find

    The aim of this PhD project was to investigate the behaviour of a Controllable Rubber Trailing Edge Flap (CRTEF) in a wind turbine blade when it is exposed to lightning discharges, and find the best technical solution to protect the CRTEF and the controlling system against lightning, based...... on the results of simulation models and high voltage tests. Wind turbines are a common target of lightning due to their height and location, and blades are the components most exposed to direct discharges. Protecting the blades against lightning is specially challenging, mainly because of the combination...... of a broader, EUDP funded project, whose overall objective was to develop a prototype active trailing edge flap system for a wind turbine blade which constitutes a complete, reliable and robust load control flap system for a full scale turbine, ready for prototype testing....

  6. A comprehensive investigation of trailing edge damage in a wind turbine rotor blade

    DEFF Research Database (Denmark)

    Haselbach, Philipp Ulrich; Eder, Martin Alexander; Belloni, Federico

    2016-01-01

    to damage. Empiricism tells that adhesive joints in blades often do not fulfil their expected lifetime, leading to considerable expenses because of repair or blade replacement. Owing to the complicated structural behaviour—in conjunction with the complex loading situation—literature about the root causes...

  7. System ID Modern Control Algorithms for Active Aerodynamic Load Control and Impact on Gearbox Loading

    NARCIS (Netherlands)

    Berg, D.; Wilson, D.; Resor, B.; Berg, J.; Barlas, J.; Crowther, A.; Halse, C.

    2010-01-01

    Prior work on active aerodynamic load control (AALC) of wind turbine blades has demonstrated that appropriate use of this technology has the potential to yield significant reductions in blade loads, leading to a decrease in wind cost of energy. While the general concept of AALC is usually discussed

  8. Constructal blade shape in nanofluids

    Directory of Open Access Journals (Sweden)

    Bai Chao

    2011-01-01

    Full Text Available Abstract Blade configuration of nanofluids has been proven to perform much better than dispersed configuration for some heat conduction systems. The analytical analysis and numerical calculation are made for the cylinder--shaped and regular-rectangular-prism--shaped building blocks of the blade-configured heat conduction systems (using nanofluids as the heat conduction media to find the optimal cross-sectional shape for the nanoparticle blade under the same composing materials, composition ratio, volumetric heat generation rate, and total building block volume. The regular-triangular-prism--shaped blade has been proven to perform better than all the other three kinds of blades, namely, the regular-rectangular-prism--shaped blade, the regular-hexagonal-prism--shaped blade, and the cylinder--shaped blade. Thus, the regular-triangular-prism--shaped blade is selected as the optimally shaped blade for the two kinds of building blocks that are considered in this study. It is also proven that the constructal cylinder--regular-triangular-prism building block performs better than the constructal regular-rectangular-prism--regular-triangular-prism building block.

  9. Graphene in turbine blades

    Science.gov (United States)

    Das, D. K.; Swain, P. K.; Sahoo, S.

    2016-07-01

    Graphene, the two-dimensional (2D) nanomaterial, draws interest of several researchers due to its many superior properties. It has extensive applications in numerous fields. A turbine is a hydraulic machine which extracts energy from a fluid and converts it into useful work. Recently, Gudukeya and Madanhire have tried to increase the efficiency of Pelton turbine. Beucher et al. have also tried the same by reducing friction between fluid and turbine blades. In this paper, we study the advantages of using graphene as a coating on Pelton turbine blades. It is found that the efficiency of turbines increases, running and maintenance cost is reduced with more power output. By the application of graphene in pipes, cavitation will be reduced, durability of pipes will increase, operation and maintenance cost of water power plants will be less.

  10. Stator Blade Laser Window Research

    Science.gov (United States)

    Lugas, Grant A.

    2004-01-01

    All turbofan engines used in modern aviation contain a series of fan blades and compressor blades which are all connected to one drive shaft. Inside the jet engine between each set of blades are stator blades, which are pitched opposite of the fan and compressor blades, the stator blades are both rotational and axial fixed in place. The project that I was assigned to involves the QAT 22 fan test rig; which is currently under final design review and very soon will be fabricated. The purpose of this research facility is to better understand the effects of stator blades. Stator blades are used to straiten the air in a turbine. The researcher's primary aim is to determine what the airflow is like at both the leading edge and the trailing edge of a stator blade. My work focused on designing the windows usable for both a compressor rig and a test fan rig. The difference between the two is the test fan application will be looking into a stator blade array rather than just looking at the rotor. My discussion will include a detailed explanation of how the PIV laser window system functions fiom start to finish. I will also discuss how the information is gathered and organized. Further more I plan to talk about the purpose of this kind of research and the advantages to using this technology to determine the airflow characteristics of blade designs. Finally I will discuss the researcher s conclusion on the relationship between aerodynamics of a blade and how noise is produced. NASA's main goal with this particular facility is find ways to quiet engine noise by reducing the amount of cavitations that occurs around the blades of a turbofan engine. Additional information is included in the original extended abstract.

  11. Analysis and design of bend-twist coupled wind turbine blades

    DEFF Research Database (Denmark)

    Stäblein, Alexander R.

    2016-01-01

    Bend-twist coupling allows wind turbine blades to self-alleviate sudden inflow changes, as in gusty or turbulent conditions, resulting in reduced ultimate and fatigue loads. If the coupling is introduced by changing the fibre direction of the anisotropic blade material, the assumptions of classical...... beam theory are not necessarily valid. This chapter reviews the effects of anisotropic material on the structural response of beams and identifies those relevant for wind turbine blade analysis. A framework suitable for the structural analysis of wind turbine blades is proposed and guidance...

  12. High Specification Offshore Blades: Work Package: 1B: Blades Design

    OpenAIRE

    Brown, Richard; Fletcher, Timothy; Galbraith, Roderick; York, Christopher

    2008-01-01

    This report outlines the current state of the art in offshore wind turbine blade aerodynamic design, along with the key technical limitations and possible technologies which may improve the aerodynamic design of blades and turbine rotors in the future. It is suggested that there are three principal areas in which aerodynamic improvements can be made to the design of offshore wind turbine systems: improved rotor system and blade tip design for operation at higher tip speeds, optimisation of wi...

  13. Tuned liquid column dampers for mitigation of edgewise vibrations in rotating wind turbine blades

    DEFF Research Database (Denmark)

    Zhang, Zili; Basu, Biswajit; Nielsen, Søren R.K.

    2015-01-01

    Edgewise vibrations in wind turbine blades are lightly damped, and large amplitude vibrations induced by the turbulence may significantly shorten the fatigue life of the blade. This paper investigates the performance of tuned liquid column dampers (TLCDs) for mitigating edgewise vibrations...... in rotating wind turbine blades. Normally, the centrifugal acceleration at the outboard portion of a rotating blade can reach to a magnitude of 7–8 g, which makes it possible to use a TLCD with a very small mass for suppressing edgewise vibrations effectively. The parameters of the TLCD to be optimized......, with the consideration of both the space limitation inside the blade and the constraint of the liquid motion. The edgewise modal load for the 2-DOF model has been calculated from a more sophisticated 13-DOF aeroelastic wind turbine model, which includes the coupling of the blade-tower-drivetrain vibration...

  14. Effectiveness enhancement of a cycloidal wind turbine by individual active control of blade motion

    Science.gov (United States)

    Hwang, In Seong; Lee, Yun Han; Kim, Seung Jo

    2007-04-01

    In this paper, a research for the effectiveness enhancement of a Cycloidal Wind Turbine by individual active control of blade motion is described. To improve the performance of the power generation system, which consists of several straight blades rotating about axis in parallel direction, the cycloidal blade system and the individual active blade control method are adopted. It has advantages comparing with horizontal axis wind turbine or conventional vertical axis wind turbine because it maintains optimal blade pitch angles according to wind speed, wind direction and rotor rotating speed to produce high electric power at any conditions. It can do self-starting and shows good efficiency at low wind speed and complex wind condition. Optimal blade pitch angle paths are obtained through CFD analysis according to rotor rotating speed and wind speed. The individual rotor blade control system consists of sensors, actuators and microcontroller. To realize the actuating device, servo motors are installed to each rotor blade. Actuating speed and actuating force are calculated to compare with the capacities of servo motor, and some delays of blade pitch angles are corrected experimentally. Performance experiment is carried out by the wind blowing equipment and Labview system, and the rotor rotates from 50 to 100 rpm according to the electric load. From this research, it is concluded that developing new vertical axis wind turbine, Cycloidal Wind Turbine which is adopting individual active blade pitch control method can be a good model for small wind turbine in urban environment.

  15. Cable connected active tuned mass dampers for control of in-plane vibrations of wind turbine blades

    Science.gov (United States)

    Fitzgerald, B.; Basu, B.

    2014-11-01

    In-plane vibrations of wind turbine blades are of concern in modern multi-megawatt wind turbines. Today's turbines with capacities of up to 7.5 MW have very large, flexible blades. As blades have grown longer the increasing flexibility has led to vibration problems. Vibration of blades can reduce the power produced by the turbine and decrease the fatigue life of the turbine. In this paper a new active control strategy is designed and implemented to control the in-plane vibration of large wind turbine blades which in general is not aerodynamically damped. A cable connected active tuned mass damper (CCATMD) system is proposed for the mitigation of in-plane blade vibration. An Euler-Lagrangian wind turbine model based on energy formulation has been developed for this purpose which considers the structural dynamics of the system and the interaction between in-plane and out-of-plane vibrations and also the interaction between the blades and the tower including the CCATMDs. The CCATMDs are located inside the blades and are controlled by an LQR controller. The turbine is subject to turbulent aerodynamic loading simulated using a modification to the classic Blade Element Momentum (BEM) theory with turbulence generated from rotationally sampled spectra. The turbine is also subject to gravity loading. The effect of centrifugal stiffening of the rotating blades has also been considered. Results show that the use of the proposed new active control scheme significantly reduces the in-plane vibration of large, flexible wind turbine blades.

  16. Failures in Trailing Edge Bondlines of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Jensen, F. M.; Sørensen, John Dalsgaard; Nielsen, P. H.

    2011-01-01

    Bonded joints in composite structures are often en object for concern. This is also true for wind turbine blades, where damage occurs in the trailing edge due to fatigue loads. Reliability of wind turbines becomes increasingly important when used offshore, where operation and maintenance costs co...

  17. Structural damage identification in wind turbine blades using piezoelectric active sensing with ultrasonic validation

    Energy Technology Data Exchange (ETDEWEB)

    Claytor, Thomas N [Los Alamos National Laboratory; Ammerman, Curtt N [Los Alamos National Laboratory; Park, Gyu Hae [Los Alamos National Laboratory; Farinholt, Kevin M [Los Alamos National Laboratory; Farrar, Charles R [Los Alamos National Laboratory; Atterbury, Marie K [Los Alamos National Laboratory

    2010-01-01

    This paper gives a brief overview of a new project at LANL in structural damage identification for wind turbines. This project makes use of modeling capabilities and sensing technology to understand realistic blade loading on large turbine blades, with the goal of developing the technology needed to automatically detect early damage. Several structural health monitoring (SHM) techniques using piezoelectric active materials are being investigated for the development of wireless, low power sensors that interrogate sections of the wind turbine blade using Lamb wave propagation data, frequency response functions (FRFs), and time-series analysis methods. The modeling and sensor research will be compared with extensive experimental testing, including wind tunnel experiments, load and fatigue tests, and ultrasonic scans - on small- to mid-scale turbine blades. Furthermore, this study will investigate the effect of local damage on the global response of the blade by monitoring low-frequency response changes.

  18. Modal Properties and Stability of Bend-Twist Coupled Wind Turbine Blades

    DEFF Research Database (Denmark)

    Stäblein, Alexander R.; Hansen, Morten Hartvig; Verelst, David Robert

    2016-01-01

    Coupling between bending and twist has a significant influence on the aeroelastic response of wind turbine blades. The coupling can arise from the blade geometry (e.g. sweep, prebending or deflection under load) or from the anisotropic properties of the blade material. Bend-twist coupling can...... be utilised to reduce the fatigue loads of wind turbine blades. In this study the effect of material based coupling on the aeroelastic modal properties and stability limits of the DTU 10 MW Reference Wind Turbine are investigated. The modal properties are determined by means of eigenvalue analysis around...... for flapwise (flap-twist coupling) or edgewise (edge-twist coupling) bending. Edge-twist coupling can increase or decrease the damping of the edgewise mode relative to the reference blade, depending on the operational condition of the turbine. Edge-twist to feather coupling for edgewise deflection towards...

  19. A Reinforced Blade for a Wind Turbine

    DEFF Research Database (Denmark)

    2010-01-01

    The present invention relates to a reinforced blade for a wind turbine having elongated reinforcing members in the blade extending substantially in the plane of the profile chord in order to strengthen the blade against edgewise and flapwise forces....

  20. Integral Twist Actuation of Helicopter Rotor Blades for Vibration Reduction

    Science.gov (United States)

    Shin, SangJoon; Cesnik, Carlos E. S.

    2001-01-01

    Active integral twist control for vibration reduction of helicopter rotors during forward flight is investigated. The twist deformation is obtained using embedded anisotropic piezocomposite actuators. An analytical framework is developed to examine integrally-twisted blades and their aeroelastic response during different flight conditions: frequency domain analysis for hover, and time domain analysis for forward flight. Both stem from the same three-dimensional electroelastic beam formulation with geometrical-exactness, and axe coupled with a finite-state dynamic inflow aerodynamics model. A prototype Active Twist Rotor blade was designed with this framework using Active Fiber Composites as the actuator. The ATR prototype blade was successfully tested under non-rotating conditions. Hover testing was conducted to evaluate structural integrity and dynamic response. In both conditions, a very good correlation was obtained against the analysis. Finally, a four-bladed ATR system is built and tested to demonstrate its concept in forward flight. This experiment was conducted at NASA Langley Tansonic Dynamics Tunnel and represents the first-of-a-kind Mach-scaled fully-active-twist rotor system to undergo forward flight test. In parallel, the impact upon the fixed- and rotating-system loads is estimated by the analysis. While discrepancies are found in the amplitude of the loads under actuation, the predicted trend of load variation with respect to its control phase correlates well. It was also shown, both experimentally and numerically, that the ATR blade design has the potential for hub vibratory load reduction of up to 90% using individual blade control actuation. Using the numerical framework, system identification is performed to estimate the harmonic transfer functions. The linear time-periodic system can be represented by a linear time-invariant system under the three modes of blade actuation: collective, longitudinal cyclic, and lateral cyclic. A vibration

  1. A morphing trailing edge flap system for wind turbine blades

    DEFF Research Database (Denmark)

    Aagaard Madsen, Helge; Barlas, Athanasios; Løgstrup Andersen, Tom

    2015-01-01

    and glued together with a load carrying part with a connector part that allows an easy attachment on the blade section. After tests in the laboratory the flap was mounted on a 2m long blade section mounted on a newly developed test rig. A 10m long boom with the blade section was installed on a 100kW turbine...... hub where the original blades were taken down. It means that the flap system was tested under realistic rotating conditions with real atmospheric turbulent inflow and with a g loading up to 10g which represents the conditions on the outer part of a MW turbine blade. The measured performance......The development of a morphing trailing edge system for wind turbines, also called a flap system, is presented. The functionality is simple as the flap deflection is controlled by pressurized air or a fluid in a number of voids in the flap made of an elastic material. It is thus a robust system...

  2. Influence of Icing on the Modal Behavior of Wind Turbine Blades

    Directory of Open Access Journals (Sweden)

    Sudhakar Gantasala

    2016-10-01

    Full Text Available Wind turbines installed in cold climate sites accumulate ice on their structures. Icing of the rotor blades reduces turbine power output and increases loads, vibrations, noise, and safety risks due to the potential ice throw. Ice accumulation increases the mass distribution of the blade, while changes in the aerofoil shapes affect its aerodynamic behavior. Thus, the structural and aerodynamic changes due to icing affect the modal behavior of wind turbine blades. In this study, aeroelastic equations of the wind turbine blade vibrations are derived to analyze modal behavior of the Tjaereborg 2 MW wind turbine blade with ice. Structural vibrations of the blade are coupled with a Beddoes-Leishman unsteady attached flow aerodynamics model and the resulting aeroelastic equations are analyzed using the finite element method (FEM. A linearly increasing ice mass distribution is considered from the blade root to half-length and thereafter constant ice mass distribution to the blade tip, as defined by Germanischer Lloyd (GL for the certification of wind turbines. Both structural and aerodynamic properties of the iced blades are evaluated and used to determine their influence on aeroelastic natural frequencies and damping factors. Blade natural frequencies reduce with ice mass and the amount of reduction in frequencies depends on how the ice mass is distributed along the blade length; but the reduction in damping factors depends on the ice shape. The variations in the natural frequencies of the iced blades with wind velocities are negligible; however, the damping factors change with wind velocity and become negative at some wind velocities. This study shows that the aerodynamic changes in the iced blade can cause violent vibrations within the operating wind velocity range of this turbine.

  3. Useful life consumption analysis of the blades of a gas turbine by thermofluency during constant load operation; Analisis de consumo de vida util por termofluencia en alabes de turbinas de gas durante operacion con carga constante

    Energy Technology Data Exchange (ETDEWEB)

    Ortega Quiroz, Gerardo Daniel

    2005-08-15

    A new analytical model for creep life prediction of gas turbine blades is proposed. The ultimate tensile strength is included to reflect heat-to-heat variations in strength. A thermo mechanical analysis is made using the finite element method. With the stress distribution obtained, some creep life prediction models as the Norton-Bailey and Dorn-Bailey models were reviewed as well as the Larson-Miller parameter. The time to failure data obtained with the previous analysis, was used to determine the new creep life prediction model coefficients. The results obtained are in good concordance with experimental data for IN-738-LN gas turbine blades. [Spanish] En el presente trabajo se propone un nuevo modelo analitico para predecir la vida util por termofluencia en alabes de turbinas de gas, donde se incluye el esfuerzo ultimo de tension para reflejar el efecto que tiene la variacion de la temperatura en la rigidez del material. Para lograr esto, primero se hizo un analisis termomecanico del alabe, utilizando el metodo de elementos finitos. Con los esfuerzos obtenidos, se hizo una revision de los modelos de consumo de vida de Norton-Bailey y de Dorn-Bailey. Tambien se utilizo el parametro Larson-Miller para obtener datos de consumo de vida. Con los resultados de los analisis anteriores, fue posible determinar los coeficientes del modelo propuesto. Los resultados obtenidos estan en buena concordancia con los datos experimentales del alabe, y muestran un error menor que el de los modelos revisados.

  4. Structural Design of a Horizontal-Axis Tidal Current Turbine Composite Blade

    Energy Technology Data Exchange (ETDEWEB)

    Bir, G. S.; Lawson, M. J.; Li, Y.

    2011-10-01

    This paper describes the structural design of a tidal composite blade. The structural design is preceded by two steps: hydrodynamic design and determination of extreme loads. The hydrodynamic design provides the chord and twist distributions along the blade length that result in optimal performance of the tidal turbine over its lifetime. The extreme loads, i.e. the extreme flap and edgewise loads that the blade would likely encounter over its lifetime, are associated with extreme tidal flow conditions and are obtained using a computational fluid dynamics (CFD) software. Given the blade external shape and the extreme loads, we use a laminate-theory-based structural design to determine the optimal layout of composite laminas such that the ultimate-strength and buckling-resistance criteria are satisfied at all points in the blade. The structural design approach allows for arbitrary specification of the chord, twist, and airfoil geometry along the blade and an arbitrary number of shear webs. In addition, certain fabrication criteria are imposed, for example, each composite laminate must be an integral multiple of its constituent ply thickness. In the present effort, the structural design uses only static extreme loads; dynamic-loads-based fatigue design will be addressed in the future. Following the blade design, we compute the distributed structural properties, i.e. flap stiffness, edgewise stiffness, torsion stiffness, mass, moments of inertia, elastic-axis offset, and center-of-mass offset along the blade. Such properties are required by hydro-elastic codes to model the tidal current turbine and to perform modal, stability, loads, and response analyses.

  5. Ultimate strength of a large wind turbine blade

    DEFF Research Database (Denmark)

    Jensen, Find Mølholt

    2009-01-01

    The present PhD project contains a study of the structural static strength of wind turbine blades loaded in flap-wise direction. A combination of experimental and numerical work has been used to address the most critical failure mechanisms and to get an understanding of the complex structural...... behaviour of wind turbine blades. Four failure mechanisms observed during the fullscale tests and the corresponding FE-analysis are presented. Elastic mechanisms associated with failure, such as buckling, localized bending and the Brazier effect, are studied. In the thesis six different types of structural...

  6. Parametric Investigation of the Effect of Hub Pitching Moment on Blade Vortex Interaction (BVI) Noise of an Isolated Rotor

    Science.gov (United States)

    2016-05-19

    Sim Research Engineer US Army Aviation Development Directorate Moffett Field, CA ABSTRACT At the most fundamental level, main rotor loading noise...the BVI is strongly dependent on this miss distance. The thrust coefficient also controls the circulation strength of the vortices at their time ...control on the blade, custom tip shapes, and active rotor control systems. Active rotor control, such as Individual Blade Control (IBC) using blade root

  7. Vibration reduction in helicopter rotors using an active control surface located on the blade

    Science.gov (United States)

    Millott, T. A.; Friedmann, P. P.

    1992-01-01

    A feasibility study of vibration reduction in a four-bladed helicopter rotor using individual blade control (IBC), which is implemented by an individually controlled aerodynamic surface located on each blade, is presented. For this exploratory study, a simple offset-hinged spring restrained model of the blade is used with fully coupled flap-lag-torsional dynamics for each blade. Deterministic controllers based on local and global system models are implemented to reduce 4/rev hub loads using both an actively controlled aerodynamic surface on each blade as well as conventional IBC, where the complete blade undergoes cyclic pitch change. The effectiveness of the two approaches for simultaneous reduction of the 4/rev hub shears and hub moments is compared. Conventional IBC requires considerably more power to achieve approximately the same level of vibration reduction as that obtained by implementing IBC using an active control surface located on the outboard segment of the blade. The effect of blade torsional flexibility on the vibration reduction effectiveness of the actively controlled surface was also considered and it was found that this parameter has a very substantial influence.

  8. Sources of fatigue damage to passive yaw wind turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Laino, D.J. [Univ. of Utah, Salt Lake City, UT (United States)

    1997-12-31

    Using an integrated computer analysis approach developed at the University of Utah, fatigue damage sources to passive yaw wind turbine blades have been investigated. Models of a rigid hub and teetering hub machine reveal the parameters important to the fatigue design of each type. The teetering hub proved much less susceptible to fatigue damage from normal operation loads. As a result, extreme events were critical to the teetering hub fatigue life. The rigid hub blades experienced extremely large gyroscopic load cycles induced by rapid yaw rates during normal operation. These yaw rates stem from turbulence activity which is shown to be dependent upon atmospheric stability. Investigation revealed that increasing yaw damping is an effective way of significantly reducing these gyroscopic fatigue loads.

  9. Demonstration of partial pitch 2-bladed wind turbine

    DEFF Research Database (Denmark)

    Kim, Taeseong; Zahle, Frederik; Troldborg, Niels;

    This is the final report for the EUDP project performed from January 2012 to December 2015. The main objective for the project was to demonstrate the potential of the partial pitch two-bladed (PP-2B) technology. DTU Wind Energy took a responsibility for three workpackages (WPs) among 6 WPs which...... were aerodynamic evaluation of partial pitch technology (WP2), aeroelastic analysis of two-bladed turbine (WP3) and On-site testing (WP4). For the WP2, a comprehensive set of 3D CFD simulations including the gap between inner and outer part of the blade and vortex generators (VGs) of both cross...... pitch concept and detailed load analyses were performed. Also the comparison studies between numerical results and experimental results were performed. Moreover stability analyses for the PP- 2B turbine have been performed with HAWC2 and modal analysis using Hill’s method was performed to calculate...

  10. Experimental investigation of helicopter vibration reduction using rotor blade aeroelastic tailoring

    Science.gov (United States)

    Wilbur, Matthew L.

    1991-01-01

    A wind tunnel investigation has been conducted to parametrically investigate the effect of blade nonstructural mass on helicopter fixed- and rotating-system vibratory loads. The data were obtained using Mach- and aeroelastically-scaled model rotor blades which allowed for the addition of concentrated nonstructural masses at multiple points along the blade radius. Testing was conducted for advance ratios ranging from 0.10 to 0.35 for ten blade mass configurations. Three thrust levels were obtained at representative full-scale shaft angles for each configuration. Results indicate that proper placement of blade nonstructural mass can provide reductions in fixed-system vibratory loads, but that correct mass placement and the loads reduction realized are dependent upon flight condition. The data base obtained with this investigation provides a comprehensive set of fixed-system shears and moments, blade moment, and blade flap and lag response. The data set is well suited for use in the correlation and development of advanced rotorcraft analyses.

  11. [Blade auricular septostomy].

    Science.gov (United States)

    Ledesma Velasco, M; Nuñez Garduño, D; Salgado Escobar, J L; Munayer Calderón, J; Rodríguez Hernández, L; Rangel Abundis, A

    1987-01-01

    We describe the first case of BAS in our country in a three months old child with transposition of the great arteries, restrictive atrial septal defect (RASD) and intact interventricular septum. When he was 15 days old, we performed a balloon atrial septostomy. He had temporal improvement and six weeks later his cyanosis increased, and a new catheterization showed systemic arterial oxygen saturation of 30%, RASD and an interatrial pressure gradient of 2.1 mmHg (left atrium LA: 3.9 and right atrium RA: 1.8). We decided to perform a new septostomy with Park's blade atrial septostomy catheter. After the procedure the interatrial pressure gradient decreased to 0.2 mmHg (RA: 4.3 and LA: 4.5), the angiography shunt and atrial pressures increased. Five months later the child is alive and the systemic arterial oxygen saturation is 51.3%. The technique, advantages and complications are described.

  12. Mobile platform for hydraulic turbine blade repair robot

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The wall-climbing mobile platform (MP) of a robot for repairing a hydraulic turbine blade onsite is developed.The MP is equipped with ferromagnetic adhesive devices and can work on a spatial curved surface.The contradiction between mobility and load-bearing ability is analyzed,and the problem of self-adaptation to the curved face is solved using differential-driven wheeled locomotion with ferromagnetic adhesive devices.The platform adheres to the blade surface through the force provided by the ferromagnetic devices,and a certain gap exists between the magnetic devices and the blade's surface.A mechanism of three revolution degrees of freedom,which connects the magnetic devices with the platform's chassis,is developed to make the platform self-adapt to the complex curved surface of the turbine blade.A proofof-principle prototype has been manufactured,and experiments prove the success of the MP.The payload of the zero-turn-radius MP with excellent maneuverability exceeds 80 kg.The platform can automatically adapt to complex spatial surfaces,which satisfy the requirements of a hydraulic turbine blade in-situ repair robot.

  13. A study of casing treatment stall margin improvement phenomena. [for axial compressor rotor blade tips

    Science.gov (United States)

    Prince, D. C., Jr.; Wisler, D. C.; Hilvers, D. E.

    1975-01-01

    The results of a program of experimental and analytical research in casing treatments over axial compressor rotor blade tips are presented. Circumferential groove, axial-skewed slot and blade angle slot treatments were tested at low speeds. With the circumferential groove treatment the stalling flow was reduced 5.8% at negligible efficiency sacrifice. The axial-skewed slot treatment improved the stalling flow by 15.3%; 1.8 points in peak efficiency were sacrificed. The blade angle slot treatment improved the stalling flow by 15.0%; 1.4 points in peak efficiency were sacrificed. The favorable stalling flow situations correlated well with observations of higher-than-normal surface pressures on the rotor blade pressure surfaces in the tip region, and with increased maximum diffusions on the suction surfaces. Annulus wall pressure gradients, especially in the 50 to 75% chord region, are also increased and blade surface pressure loadings are shifted toward the trailing edge for treated configurations.

  14. Materials of large wind turbine blades: Recent results in testing and modeling

    DEFF Research Database (Denmark)

    Mishnaevsky, Leon; Brøndsted, Povl; Nijssen, Rogier;

    2012-01-01

    for the experimental determination of reliable material properties used in the design of wind turbine blades and experimental validation of design models, (ii) development of predictive models for the life prediction, prediction of residual strength and failure probability of the blades and (iii) analysis...... of the effect of the microstructure of wind turbine blade composites on their strength and ways of microstructural optimization of the materials. By testing reference coupons, the effect of testing parameters (temperature and frequency) on the lifetime of blade composites was investigated, and the input data...... validated. Two methods of structural reliability estimation of the blade, which take into account the stochastic nature of the anisotropic material properties and loads, were developed on the basis of the response surface method and the Edgeworth expansion technique, respectively. The effects of fiber...

  15. EFFECTS OF SPLITTER BLADES ON THE LAW OF INNER FLOW WITHIN CENTRIFUGAL PUMP IMPELLER

    Institute of Scientific and Technical Information of China (English)

    YUAN Shouqi; ZHANG Jinfeng; YUAN Jianping; HE Youshi; FU Yuedeng

    2007-01-01

    Analysis on the inner flow field of a centrifugal pump impeller with splitter blades is carried out by numerical simulation. Based on this analysis, the principle of increasing pump head and efficiency are discussed. New results are obtained from the analysis of turbulence kinetic energy and relative velocity distribution: Firstly, unreasonable length or deviation design of the splitter blades may cause great turbulent fluctuation in impeller channel, which has a great effect on the stability of impeller outlet flow; Secondly, it is found that the occurrence of flow separation can be decreased or delayed with splitter blades from the analysis of blade loading; Thirdly, the effect of splitter blades on reforming the structure of "jet-wake" is explained from the relative velocity distribution at different flow cross-sections, which shows the flow process in the impeller. The inner flow analysis verifies the results of performance tests results and the PIV test.

  16. Stall Flutter Control of a Smart Blade Section Undergoing Asymmetric Limit Oscillations

    Directory of Open Access Journals (Sweden)

    Nailu Li

    2016-01-01

    Full Text Available Stall flutter is an aeroelastic phenomenon resulting in unwanted oscillatory loads on the blade, such as wind turbine blade, helicopter rotor blade, and other flexible wing blades. Although the stall flutter and related aeroelastic control have been studied theoretically and experimentally, microtab control of asymmetric limit cycle oscillations (LCOs in stall flutter cases has not been generally investigated. This paper presents an aeroservoelastic model to study the microtab control of the blade section undergoing moderate stall flutter and deep stall flutter separately. The effects of different dynamic stall conditions and the consequent asymmetric LCOs for both stall cases are simulated and analyzed. Then, for the design of the stall flutter controller, the potential sensor signal for the stall flutter, the microtab control capability of the stall flutter, and the control algorithm for the stall flutter are studied. The improvement and the superiority of the proposed adaptive stall flutter controller are shown by comparison with a simple stall flutter controller.

  17. Design of Wind Turbine Blades

    DEFF Research Database (Denmark)

    2016-01-01

    In this section the research program framework for European PhD network MARE-WINT is presented, particularly the technology development work focussing on reliability/maintenance and the models describing multi-body fluid structure interaction for the Rotor Blade structure. In order to give a cont...... a context for the effort undertaken by the individual researchers this section gives a general background for Wind Turbine blades identifying the trends and issues of importance for these structures as well as concepts for “smarter” blades that address these issues.......In this section the research program framework for European PhD network MARE-WINT is presented, particularly the technology development work focussing on reliability/maintenance and the models describing multi-body fluid structure interaction for the Rotor Blade structure. In order to give...

  18. Development of advanced blade pitching kinematics for cycloturbines and cyclorotors

    Science.gov (United States)

    Adams, Zachary Howard

    to achieve optimum performance. A novel inverse method was developed implementing a new semi-empirical curvilinear flow blade aerodynamic coefficient model to predict optimum cycloturbine blade pitch waveforms from the ideal fluid deceleration. These improved blade pitch waveforms were evaluated on a 1.37m diameter by 1.37m span cycloturbine to definitively characterize their improvement over existing blade pitch motions and demonstrate the practicality of a variable blade pitch system. The Fluxline Optimal pitching kinematics outperformed sinusoidal and fixed pitching kinematics. The turbine achieved a mean gross aerodynamic power coefficient of 0.44 (95% confidence interval: [0.388,0.490]) and 0.52 (95% confidence interval: [0.426,0.614]) at tip speed ratios (TSRs) of 1.5 and 2.25 respectively which exceeds all other low TSR vertical axis wind turbines. Two-dimensional incompressible Reynolds-averaged Navier-Stokes computational fluid dynamic simulations were used to characterize higher order effects of the blade interaction with the fluid. These simulations suggest Fluxline Optimal pitch kinematics achieve high power coefficients by evenly extracting energy from the flow without blade stall or detached turbine wakes. Fluxline Theory was adapted to inform the design of high efficiency cyclorotors by incorporating the concept of rotor angle of attack as well as a power and drag loss model for blade support structure. A blade element version of this theory predicts rotor performance. For hovering, a simplified variation of the theory instructs that cyclorotors will achieve the greatest power loading at low disk loadings with high solidity blades pitched to maximum lift coefficient. Increasing lift coefficients in the upstream portion of the rotor disproportionately increases performance compared to magnifying lift in the downstream portion. This suggests airfoil sections that counter curvilinear flow effects could improve hovering efficiency. Additionally, the

  19. Blade tip timing (BTT) uncertainties

    Science.gov (United States)

    Russhard, Pete

    2016-06-01

    Blade Tip Timing (BTT) is an alternative technique for characterising blade vibration in which non-contact timing probes (e.g. capacitance or optical probes), typically mounted on the engine casing (figure 1), and are used to measure the time at which a blade passes each probe. This time is compared with the time at which the blade would have passed the probe if it had been undergoing no vibration. For a number of years the aerospace industry has been sponsoring research into Blade Tip Timing technologies that have been developed as tools to obtain rotor blade tip deflections. These have been successful in demonstrating the potential of the technology, but rarely produced quantitative data, along with a demonstration of a traceable value for measurement uncertainty. BTT technologies have been developed under a cloak of secrecy by the gas turbine OEM's due to the competitive advantages it offered if it could be shown to work. BTT measurements are sensitive to many variables and there is a need to quantify the measurement uncertainty of the complete technology and to define a set of guidelines as to how BTT should be applied to different vehicles. The data shown in figure 2 was developed from US government sponsored program that bought together four different tip timing system and a gas turbine engine test. Comparisons showed that they were just capable of obtaining measurement within a +/-25% uncertainty band when compared to strain gauges even when using the same input data sets.

  20. Advanced thin dicing blade for sapphire substrate

    Directory of Open Access Journals (Sweden)

    Koji Matsumaru, Atsushi Takata and Kozo Ishizaki

    2005-01-01

    Full Text Available Advanced thin dicing blades for cutting sapphire were fabricated and evaluated for cutting performance with respect to dicing blade wear and meandering of cutting lines. Three kinds of different commercial blades were used to compare the cutting performance. These blades had the same thickness and the same diamond grain size. The matrix material of one dicing blade was nickel–phosphorus alloy and two other were a vitric material. Newly developed dicing blades consisted of a vitric material with pore. A dicing machine was used for cutting sapphire. Turning velocity, cutting depth and feeding rate were 20,000 min−1, 200 μm and 1 mm s−1, respectivity. Cutting directions were 110 and 010. All blades could cut 1000 mm and more in the 110 direction. On the other hand, commercial dicing blades generated meandering lines and were broken only by 50 mm of cutting length in 010 direction. Fabricated blade can cut 1000 mm and more in 010 direction. The wear of fabricated dicing blade was the largest in the dicing blades. Although cutting performance of commercial dicing blades depended on the sapphire orientation, that of fabricated blade was independent of the sapphire orientation. It has been confirmed that the fabricated dicing blade was kept a cutting ability by flash diamonds on the dicing blade surface, which were created by wear of blade during cutting sapphire. Low cutting ability of commercial blades increased cutting force between with increase of cutting length. The increased cutting force produced to bend a blade and cutting lines, and finally a fracture of blade.

  1. Numerical simulation on vacuum solution heat treatment and gas quenching process of a low rhenium-containing Ni-based single crystal turbine blade

    Directory of Open Access Journals (Sweden)

    Zhe-xin Xu

    2016-11-01

    Full Text Available Numerical heat-transfer and turbulent flow model for an industrial high-pressure gas quenching vacuum furnace was established to simulate the heating, holding and gas fan quenching of a low rhenium-bearing Ni-based single crystal turbine blade. The mesh of simplified furnace model was built using finite volume method and the boundary conditions were set up according to the practical process. Simulation results show that the turbine blade geometry and the mutual shielding among blades have significant influence on the uniformity of the temperature distribution. The temperature distribution at sharp corner, thin wall and corner part is higher than that at thick wall part of blade during heating, and the isotherms show a toroidal line to the center of thick wall. The temperature of sheltered units is lower than that of the remaining part of blade. When there is no shelteration among multiple blades, the temperature distribution for all blades is almost identical. The fluid velocity field, temperature field and cooling curves of the single and multiple turbine blades during gas fan quenching were also simulated. Modeling results indicate that the loading tray, free outlet and the location of turbine blades have important influences on the flow field. The high-speed gas flows out from the nozzle is divided by loading tray, and the free outlet enhanced the two vortex flow at the end of the furnace door. The closer the blade is to the exhaust outlet and the nozzle, the greater the flow velocity is and the more adequate the flow is. The blade geometry has an effect on the cooling for single blade and multiple blades during gas fan quenching, and the effects in double layers differs from that in single layer. For single blade, the cooing rate at thin-walled part is lower than that at thick-walled part, the cooling rate at sharp corner is greater than that at tenon and blade platform, and the temperature at regions close to the internal position is

  2. Implementation of a Biaxial Resonant Fatigue Test Method on a Large Wind Turbine Blade

    Energy Technology Data Exchange (ETDEWEB)

    Snowberg, D.; Dana, S.; Hughes, S.; Berling, P.

    2014-09-01

    A biaxial resonant test method was utilized to simultaneously fatigue test a wind turbine blade in the flap and edge (lead-lag) direction. Biaxial resonant blade fatigue testing is an accelerated life test method utilizing oscillating masses on the blade; each mass is independently oscillated at the respective flap and edge blade resonant frequency. The flap and edge resonant frequency were not controlled, nor were they constant for this demonstrated test method. This biaxial resonant test method presented surmountable challenges in test setup simulation, control and data processing. Biaxial resonant testing has the potential to complete test projects faster than single-axis testing. The load modulation during a biaxial resonant test may necessitate periodic load application above targets or higher applied test cycles.

  3. Large-area photogrammetry based testing of wind turbine blades

    Science.gov (United States)

    Poozesh, Peyman; Baqersad, Javad; Niezrecki, Christopher; Avitabile, Peter; Harvey, Eric; Yarala, Rahul

    2017-03-01

    An optically based sensing system that can measure the displacement and strain over essentially the entire area of a utility-scale blade leads to a measurement system that can significantly reduce the time and cost associated with traditional instrumentation. This paper evaluates the performance of conventional three dimensional digital image correlation (3D DIC) and three dimensional point tracking (3DPT) approaches over the surface of wind turbine blades and proposes a multi-camera measurement system using dynamic spatial data stitching. The potential advantages for the proposed approach include: (1) full-field measurement distributed over a very large area, (2) the elimination of time-consuming wiring and expensive sensors, and (3) the need for large-channel data acquisition systems. There are several challenges associated with extending the capability of a standard 3D DIC system to measure entire surface of utility scale blades to extract distributed strain, deflection, and modal parameters. This paper only tries to address some of the difficulties including: (1) assessing the accuracy of the 3D DIC system to measure full-field distributed strain and displacement over the large area, (2) understanding the geometrical constraints associated with a wind turbine testing facility (e.g. lighting, working distance, and speckle pattern size), (3) evaluating the performance of the dynamic stitching method to combine two different fields of view by extracting modal parameters from aligned point clouds, and (4) determining the feasibility of employing an output-only system identification to estimate modal parameters of a utility scale wind turbine blade from optically measured data. Within the current work, the results of an optical measurement (one stereo-vision system) performed on a large area over a 50-m utility-scale blade subjected to quasi-static and cyclic loading are presented. The blade certification and testing is typically performed using International

  4. Ultimate strength of a large wind turbine blade

    Energy Technology Data Exchange (ETDEWEB)

    Moelholt Jensen, Find

    2008-05-15

    The present PhD project contains a study of the structural static strength of wind turbine blades loaded in flap-wise direction. A combination of experimental and numerical work has been used to address the most critical failure mechanisms and to get an understanding of the complex structural behaviour of wind turbine blades. Four failure mechanisms observed during the fullscale tests and the corresponding FE-analysis are presented. Elastic mechanisms associated with failure, such as buckling, localized bending and the Brazier effect, are studied. Six different types of structural reinforcements helping to prevent undesired structural elastic mechanisms are presented. The functionality of two of the suggested structural reinforcements was demonstrated in full-scale tests and the rest trough FE-studies. The blade design under investigation consisted of an aerodynamic airfoil and a load carrying box girder. In total, five full-scale tests have been performed involving one complete blade and two shortened box girders. The second box girder was submitted to three independent tests covering different structural reinforcement alternatives. The advantages and disadvantages of testing a shortened load carrying box girder vs. an entire blade are discussed. Changes in the boundary conditions, loads and additional reinforcements, which were introduced in the box girder tests in order to avoid undesired structural elastic mechanisms, are presented. New and advanced measuring equipment was used in the fullscale tests to detect the critical failure mechanisms and to get an understanding of the complex structural behaviour. Traditionally, displacement sensors and strain gauges in blade tests are arranged based on an assumption of a Bernoulli-Euler beam structural response. In the present study it is shown that when following this procedure important information about distortions of the cross sections is lost. In the tests presented here, one of the aims was to measure distortion

  5. BLADE SECTION DESIGN OF MARINE PROPELLERS WITH MAXIMUM CAVITATION INCEPTION SPEED

    Institute of Scientific and Technical Information of China (English)

    ZENG Zhi-bo; KUIPER Gert

    2012-01-01

    Kuiper and Jessup (1993) developed a design method for propellers in a wake based on the Eppler foil design method.The optimized section is transformed into the three-dimensional propeller flow using the approach of the effective blade sections.Effective blade sections are two-dimensional sections in two-dimensional flow which have the same chordwise loading distribution as the three-dimensional blade sections of a propeller.However,the design procedure is laborious in two aspects:finding an optimum blade section using the Eppler program requires much skill of the designer,and transforming the two-dimensional blade section into a propeller blade section in three-dimensional flow is complex.In this work,these two problems were coped with.A blade section design procedure was presented using an optimization technique and an alternative procedure for the effective blade section is developed using a lifting surface design method.To validate the method a benchmark model of a naval ship was used.This benchmark model was extended by new appendices and a reference propeller,and designed using conventional design methods.This reference propeller was optimized using the new design procedure and model tests were carried out.Special attention was given to the data of the model and the reference propeller,to make the configuration suitable for the Reynolds-Averaged Navier-Stokes (RANS) calculations.

  6. The Analysis of the Aerodynamic Character and Structural Response of Large-Scale Wind Turbine Blades

    Directory of Open Access Journals (Sweden)

    Jie Zhu

    2013-06-01

    Full Text Available A process of detailed CFD and structural numerical simulations of the 1.5 MW horizontal axis wind turbine (HAWT blade is present. The main goal is to help advance the use of computer-aided simulation methods in the field of design and development of HAWT-blades. After an in-depth study of the aerodynamic configuration and materials of the blade, 3-D mapping software is utilized to reconstruct the high fidelity geometry, and then the geometry is imported into CFD and structure finite element analysis (FEA software for completely simulation calculation. This research process shows that the CFD results compare well with the professional wind turbine design and certification software, GH-Bladed. Also, the modal analysis with finite element method (FEM predicts well compared with experiment tests on a stationary blade. For extreme wind loads case that by considering a 50-year extreme gust simulated in CFD are unidirectional coupled to the FE-model, the results indicate that the maximum deflection of the blade tip is less than the distance between the blade tip (the point of maximum deflection and the tower, the material of the blade provides enough resistance to the peak stresses the occur at the conjunction of shear webs and center spar cap. Buckling analysis is also included in the study.

  7. Fabrication of low-cost Mod-OA wood composite wind turbine blades

    Science.gov (United States)

    Lark, R. F.; Gougeon, M.; Thomas, G.; Zuteck, M.

    1983-02-01

    The wood composite blades were fabricated by using epoxy resin-bonded laminates of Douglas fir veneers for the leading edge spar sections and honeycomb-cored birch plywood panels for the blade trailing edge or afterbody sections. The blade was joined to the wind turbine hub assembly by epoxy resin-bonded steel load take-off studs. The wood composite blades were installed in the Mod-OA wind turbine test facility at Kahuku, Hawaii. The wood composite blades have successfully completed high power (average of 150 kW) operations for an eighteen month period (nearly 8,000 hr) before replacement with another set of wood composite blades. The original set of blades was taken out of service because of the failure of the shank on one stud. An inspection of the blades at NASA-Lewis showed that the shank failure was caused by a high stress concentration at a corrosion pit on the shank fillet radius which resulted in fatigue stresses in excess of the endurance limit.

  8. Development of Cutting Condition Monitoring System for ID-blade Saw Slicing Machine

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhongwei; LI Fenlan; KAWASHIMA Kazuo

    2006-01-01

    The purpose of this study is focused on development of an online monitoring system for measuring and evaluating the cutting condition as the ID-blade saw is cutting a silicon ingot. First, the cutting experiments are carried out and the cutting signals during the blade slicing a six-inch ingot are measured by a 3-axes load sensor which is mounted on the top of the ingot. To evaluate the blade condition in slicing, a novel data processing method, combining the discrete Fourier transform(DFT) with the discrete Wavelet transform(DWT), is proposed in this paper for extracting the components due to the rotation of the blade and the cutting impedance. To validate the effect of the method, four ID-blades with three different types of the blade edge are used and discussed. The obtained results show that the component induced from the rotation and the component due to the blade slicing can be extracted efficiently by introduction of the proposed method. Furthermore, a simple online monitoring system,which consists of a 3-axes load sensor or acceleration sensor, DC cuts high-pass filter, and AD converter embedded microcomputer, is designed. The estimated cutting condition information obtained from the proposed monitoring system can be used as a feedback signal to the slicing machine for production of high quality wafer.

  9. Development of a High-fidelity Experimental Substructure Test Rig for Grid-scored Sandwich Panels in Wind Turbine Blades

    DEFF Research Database (Denmark)

    Laustsen, Steffen; Lund, Erik; Kühlmeier, L.;

    2014-01-01

    This paper outlines high-fidelity experimental substructure testing of sandwich panels which constitute the aerodynamic outer shell of modern wind turbine blades. A full-scale structural experimental and numerical characterisation of a composite wind turbine blade has been conducted. The developm...... of substructure tests for composite wind turbine blades. Furthermore, recommendations on the use of grid-scored sandwich structures in wind turbine blades are presented, which outline the sensitivity in terms of quasi-static strength to the established loading conditions.......This paper outlines high-fidelity experimental substructure testing of sandwich panels which constitute the aerodynamic outer shell of modern wind turbine blades. A full-scale structural experimental and numerical characterisation of a composite wind turbine blade has been conducted...

  10. Advanced topics on rotor blade full-scale structural fatigue testing and requirements

    DEFF Research Database (Denmark)

    Berring, Peter; Fedorov, Vladimir; Belloni, Federico

    further developed since then. Structures in composite materials are generally difficult and time consuming to test for fatigue resistance. Therefore, several methods for testing of blades have been developed and exist today. Those methods are presented in [1]. This report deals with more advanced topics...... for fatigue testing of wind turbine blades. One challenge is how to fatigue test blades under realistic conditions. In order to study this topic a finite element based multibody formulation using the floating frame of reference approach is used to study fatigue loading under different external conditions...

  11. Flap-lag dynamics of hingeless helicopter blades at moderate and high advance ratios

    Science.gov (United States)

    Friedman, P.; Silverthorn, L. J.

    1974-01-01

    Equations for large amplitude coupled flaplag motion of a hingeless elastic helicopter blade in forward flight are derived. Only a torsionally rigid blade exicted by quasi-steady aerodynamic loads is considered. The effects of reversed flow together with some new terms due to forward flight are included. Using Galerkin's method the spatial dependence is eliminated and the equations are linearized about a suitable equilibrium position. The resulting system of equations is solved using multivariable Floquet-Liapunov theory, and the transition matrix at the end of the period is evaluated by two separate methods. Results illustrating the effects of forward flight and various important blade parameters on the stability boundaries are presented.

  12. Comparative analysis of steady state heat transfer in a TBC and functionally graded air cooled gas turbine blade

    Indian Academy of Sciences (India)

    Nilanjan Coomar; Ravikiran Kadoli

    2010-02-01

    Internal cooling passages and thermal barrier coatings (TBCs) are presently used to control metal temperatures in gas turbine blades. Functionally graded materials (FGMs), which are typically mixtures of ceramic and metal, have been proposed for use in turbine blades because they possess smooth property gradients thereby rendering them more durable under thermal loads. In the present work, a functionally graded model of an air-cooled turbine blade with airfoil geometry conforming to the NACA0012 is developed which is then used in a finite element algorithm to obtain a non-linear steady state solution to the heat equation for the blade under convection and radiation boundary conditions. The effects of external gas temperature, coolant temperature, surface emissivity changes and different average ceramic/metal content of the blade on the temperature distributions are examined. Simulations are also carried out to compare cooling effectiveness of functionally graded blades with that of blades having TBC. The results highlight the effect of including radiation in the simulation and also indicate that external gas temperature influences the blade heat transfer more strongly. It is also seen that graded blades with about 70% ceramic content can deliver better cooling effectiveness than conventional blades with TBC.

  13. Investigation of Dynamic Aerodynamics and Control of Wind Turbine Sections Under Relevant Inflow/Blade Attitude Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Naughton, Jonathan W. [University of Wyoming

    2014-08-05

    The growth of wind turbines has led to highly variable loading on the blades. Coupled with the relative reduced stiffness of longer blades, the need to control loading on the blades has become important. One method of controlling loads and maximizing energy extraction is local control of the flow on the wind turbine blades. The goal of the present work was to better understand the sources of the unsteady loading and then to control them. This is accomplished through an experimental effort to characterize the unsteadiness and the effect of a Gurney flap on the flow, as well as an analytical effort to develop control approaches. It was planned to combine these two efforts to demonstrate control of a wind tunnel test model, but that final piece still remains to be accomplished.

  14. An analysis of thermal stress and gas bending effects on vibrations of compressor rotor stages. [blade torsional rigidity

    Science.gov (United States)

    Chen, L.-T.; Dugundji, J.

    1979-01-01

    A preliminary study conducted by Kerrebrock et al. (1976) has shown that the torsional rigidity of untwisted thin blades of a transonic compressor can be reduced significantly by transient thermal stresses. The aerodynamic loads have various effects on blade vibration. One effect is that gas bending loads may result in a bending-torsion coupling which may change the characteristics of the torsion and bending vibration of the blade. For a general study of transient-temperature distribution within a rotor stage, a finite-element heat-conduction analysis was developed. The blade and shroud are divided into annular elements. With a temperature distribution obtained from the heat-conduction analysis and a prescribed gas bending load distribution along the blade span, the static deformation and moment distributions of the blade can be solved iteratively using the finite-element method. The reduction of the torsional rigidity of pretwisted blades caused by the thermal stress effect is then computed. The dynamic behavior of the blade is studied by a modified Galerkin's method.

  15. Two LQRI based Blade Pitch Controls for Wind Turbines

    Directory of Open Access Journals (Sweden)

    Yoonsu Nam

    2012-06-01

    Full Text Available As the wind turbine size has been increasing and their mechanical components are built lighter, the reduction of the structural loads becomes a very important task of wind turbine control in addition to maximum wind power capture. In this paper, we present a separate set of collective and individual pitch control algorithms. Both pitch control algorithms use the LQR control technique with integral action (LQRI, and utilize Kalman filters to estimate system states and wind speed. Compared to previous works in this area, our pitch control algorithms can control rotor speed and blade bending moments at the same time to improve the trade-off between rotor speed regulation and load reduction, while both collective and individual pitch controls can be designed separately. Simulation results show that the proposed collective and individual pitch controllers achieve very good rotor speed regulation and significant reduction of blade bending moments.

  16. Dynamic Response of Offshore Wind Turbines subjected to Joint Wave and Wind Loads

    DEFF Research Database (Denmark)

    Liu, Weiliang; Chen, Jianbing; Liu, Wenfeng;

    2013-01-01

    into consideration. Wind and wave loads are generated by the physical random models. The aerodynamic loads on blades are calculated by the Blade Element Momentum (BEM) theory, and the wave loads are calculated by the linear theory of wave. The dynamic response of the NREL-5MW wind turbine system is carried out......This paper investigates the dynamic response of offshore wind turbine systems subjected joint wind and wave loads. Relying on the finite element model, Kane’s equation is adopted to consider the rotation of blades. Besides, the generator-torque control and blade-pitch control are taken...

  17. Damage localization in a residential-sized wind turbine blade by use of the SDDLV method

    Science.gov (United States)

    Johansen, R. J.; Hansen, L. M.; Ulriksen, M. D.; Tcherniak, D.; Damkilde, L.

    2015-07-01

    The stochastic dynamic damage location vector (SDDLV) method has previously proved to facilitate effective damage localization in truss- and plate-like structures. The method is based on interrogating damage-induced changes in transfer function matrices in cases where these matrices cannot be derived explicitly due to unknown input. Instead, vectors from the kernel of the transfer function matrix change are utilized; vectors which are derived on the basis of the system and state-to-output mapping matrices from output-only state-space realizations. The idea is then to convert the kernel vectors associated with the lowest singular values into static pseudo-loads and apply these alternately to an undamaged reference model with known stiffness matrix. By doing so, the stresses in the potentially damaged elements will, theoretically, approach zero. The present paper demonstrates an application of the SDDLV method for localization of structural damages in a cantilevered residential-sized wind turbine blade. The blade was excited by an unmeasured multi-impulse load and the resulting dynamic response was captured through accelerometers mounted along the blade. The static pseudo-loads were applied to a finite element (FE) blade model, which was tuned against the modal parameters of the actual blade. In the experiments, an undamaged blade configuration was analysed along with different damage scenarios, hereby testing the applicability of the SDDLV method.

  18. Independent Blade Pitch Controller Design for a Three-Bladed Turbine Using Disturbance Accommodating Control

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Na; Wright, Alan D.; Johnson, Kathryn E.

    2016-08-01

    Two independent pitch controllers (IPCs) based on the disturbance accommodating control (DAC) algorithm are designed for the three-bladed Controls Advanced Research Turbine to regulate rotor speed and to mitigate blade root flapwise bending loads in above-rated wind speed. One of the DAC-based IPCs is designed based on a transformed symmetrical-asymmetrical (TSA) turbine model, with wind disturbances being modeled as a collective horizontal component and an asymmetrical linear shear component. Another DAC-based IPC is designed based on a multiblade coordinate (MBC) transformed turbine model, with a horizontal component and a vertical shear component being modeled as step waveform disturbance. Both of the DAC-based IPCs are found via a regulation equation solved by Kronecker product. Actuator dynamics are considered in the design processes to compensate for actuator phase delay. The simulation study shows the effectiveness of the proposed DAC-based IPCs compared to a proportional-integral (PI) collective pitch controller (CPC). Improvement on rotor speed regulation and once-per-revolution and twice-per-revolution load reductions has been observed in the proposed IPC designs.

  19. Independent Blade Pitch Controller Design for a Three-Bladed Turbine Using Disturbance Accommodating Control: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Na; Wright, Alan D.; Johnson, Kathryn E.

    2016-07-29

    Two independent pitch controllers (IPCs) based on the disturbance accommodating control (DAC) algorithm are designed for the three-bladed Controls Advanced Research Turbine to regulate rotor speed and to mitigate blade root flapwise bending loads in above-rated wind speed. One of the DAC-based IPCs is designed based on a transformed symmetrical-asymmetrical (TSA) turbine model, with wind disturbances being modeled as a collective horizontal component and an asymmetrical linear shear component. Another DAC-based IPC is designed based on a multiblade coordinate (MBC) transformed turbine model, with a horizontal component and a vertical shear component being modeled as step waveform disturbance. Both of the DAC-based IPCs are found via a regulation equation solved by Kronecker product. Actuator dynamics are considered in the design processes to compensate for actuator phase delay. The simulation study shows the effectiveness of the proposed DAC-based IPCs compared to a proportional-integral (PI) collective pitch controller (CPC). Improvement on rotor speed regulation and once-per-revolution and twice-per-revolution load reductions has been observed in the proposed IPC designs.

  20. Load prediction of stall regulated wind turbines

    Energy Technology Data Exchange (ETDEWEB)

    Bjoerck, A.; Dahlberg, J.Aa. [Aeronautical Research Inst. of Sweden, Bromma (Sweden); Carlen, I. [Chalmers Univ. of Technology, Goeteborg (Sweden). Div. of Marine Structural Engineering; Ganander, H. [Teknikgruppen AB, Sollentua (Sweden)

    1996-12-01

    Measurements of blade loads on a turbine situated in a small wind farm shows that the highest blade loads occur during operation close to the peak power i.e. when the turbine operates in the stall region. In this study the extensive experimental data base has been utilised to compare loads in selected campaigns with corresponding load predictions. The predictions are based on time domain simulations of the wind turbine structure, performed by the aeroelastic code VIDYN. In the calculations a model were adopted in order to include the effects of dynamic stall. This paper describes the work carried out so far within the project and key results. 5 refs, 10 figs

  1. A comparison of model helicopter rotor Primary and Secondary blade/vortex interaction blade slap

    Science.gov (United States)

    Hubbard, J. E., Jr.; Leighton, K. P.

    1983-01-01

    A study of the relative importance of blade/vortex interactions which occur on the retreating side of a model helicopter rotor disk is described. Some of the salient characteristics of this phenomenon are presented and discussed. It is shown that the resulting Secondary blade slap may be of equal or greater intensity than the advancing side (Primary) blade slap. Instrumented model helicopter rotor data is presented which reveals the nature of the retreating blade/vortex interaction. The importance of Secondary blade slap as it applies to predictive techniques or approaches is discussed. When Secondary blade slap occurs it acts to enlarge the window of operating conditions for which blade slap exists.

  2. Wind Turbine Blade with Angled Girders

    DEFF Research Database (Denmark)

    2011-01-01

    The present invention relates to a reinforced blade for a wind turbine, particularly to a blade having a new arrangement of two or more girders in the blade, wherein each of the girders is connected to the upper part and the lower part of the shell and forms an angle with another girder thereby...

  3. Local fatigue behavior in tapered areas of large offshore wind turbine blades

    Science.gov (United States)

    Aydin Raeis Hosseiny, Seyed; Jakobsen, Johnny

    2016-07-01

    Thickness transitions in load carrying elements lead to improved geometries and efficient material utilization. However, these transitions may introduce localized areas with high stress concentrations and may act as crack initiators that could potentially cause delamination and further catastrophic failure of an entire blade structure. The local strength degradation under an ultimate static loading, subsequent to several years of fatigue, is predicted for an offshore wind turbine blade. Fatigue failure indexes of different damage modes are calculated using a sub-modeling approach. Multi axial stresses are accounted for using a developed failure criterion with residual strengths instead of the virgin strengths. Damage initiation is predicted by including available Wohler curve data of E-Glass fabrics and epoxy matrix into multi-axial fatigue failure criteria. As a result of this study, proper knock-down factors for ply-drop effects in wind turbine blades under multi-axial static and fatigue loadings can be obtained.

  4. Design studies for twist-coupled wind turbine blades.

    Energy Technology Data Exchange (ETDEWEB)

    Valencia, Ulyses (Wichita State University, Wichita, KS); Locke, James (Wichita State University, Wichita, KS)

    2004-06-01

    This study presents results obtained for four hybrid designs of the Northern Power Systems (NPS) 9.2-meter prototype version of the ERS-100 wind turbine rotor blade. The ERS-100 wind turbine rotor blade was designed and developed by TPI composites. The baseline design uses e-glass unidirectional fibers in combination with {+-}45-degree and random mat layers for the skin and spar cap. This project involves developing structural finite element models of the baseline design and carbon hybrid designs with and without twist-bend coupling. All designs were evaluated for a unit load condition and two extreme wind conditions. The unit load condition was used to evaluate the static deflection, twist and twist-coupling parameter. Maximum deflections and strains were determined for the extreme wind conditions. Linear and nonlinear buckling loads were determined for a tip load condition. The results indicate that carbon fibers can be used to produce twist-coupled designs with comparable deflections, strains and buckling loads to the e-glass baseline.

  5. Innovative manufacture of impulse turbine blades for wave energy power conversion

    Energy Technology Data Exchange (ETDEWEB)

    Thakker, A.; Khaleeq, H.B. [Limerick Univ., Wave Energy Research Team, Limerick (Ireland); Limerick Univ., Dept. of Mechanical and Aeronautical Engineering, Limerick (Ireland); Sheahan, C. [Limerick Univ., Wave Energy Research Team, Limerick (Ireland); Limerick Univ., Dept. of Manufacture and Operations Engineering, Limerick (Ireland); Frawley, P. [Limerick Univ., Dept. of Mechanical and Aeronautical Engineering, Limerick (Ireland)

    2002-07-01

    An innovative approach to the manufacture of impulse turbine blades using rapid prototyping, fused decomposition modelling (FDM), is presented in this paper. These blades were designed and manufactured by the Wave Energy Research Team (WERT) at the University of Limerick for the experimental analysis of a 0.6 m impulse turbine with fixed guide vanes for wave energy power conversion. The computer aided design/manufacture (CAD/CAM) package Pro-Engineer 2000i was used for three-dimensional solid modelling of the individual blades. A detailed finite element analysis (FEA) of the blades under centrifugal loads was performed using Pro-Mechanica. Based on this analysis and FDM machine capabilities, blades were redesigned. Finally, Pro-E data were transferred to an FDM machine for the manufacture of turbine blades. The objective of this paper is to present the innovative method used to design, modify and manufacture blades in a time and cost effective manner using a concurrent engineering approach. (Author)

  6. Stability analysis of flexible wind turbine blades using finite element method

    Science.gov (United States)

    Kamoulakos, A.

    1982-01-01

    Static vibration and flutter analysis of a straight elastic axis blade was performed based on a finite element method solution. The total potential energy functional was formulated according to linear beam theory. The inertia and aerodynamic loads were formulated according to the blade absolute acceleration and absolute velocity vectors. In vibration analysis, the direction of motion of the blade during the first out-of-lane and first in-plane modes was examined; numerical results involve NASA/DOE Mod-0, McCauley propeller, north wind turbine and flat plate behavior. In flutter analysis, comparison cases were examined involving several references. Vibration analysis of a nonstraight elastic axis blade based on a finite element method solution was performed in a similar manner with the straight elastic axis blade, since it was recognized that a curved blade can be approximated by an assembly of a sufficient number of straight blade elements at different inclinations with respect to common system of axes. Numerical results involve comparison between the behavior of a straight and a curved cantilever beam during the lowest two in-plane and out-of-plane modes.

  7. Blade-end treatment to improve the performance of axial compressors: An overview

    Science.gov (United States)

    Zheng, Xinqian; Li, Zhihui

    2017-01-01

    This paper reviews the literature published over the past 30 years on the blade-end treatment in axial compressors. The blade-end treatment reduces the endwall losses and extends the stable margin by modifying the blade shape near the endwall region with end-bend, end-dihedral and end-sweep flow control measures. The end-bend improves the overall performance by aligning the blade inlet/outlet to the flow stream direction. The end-dihedral reduces the blade force on the endwalls, while the end-sweep not only reduces the shock losses, but also controls the spanwise migration of the blade surface boundary layer. All these effects strongly influence the compressor performance by modifying the blading loading distribution in the streamwise or spanwise directions. However, the benefit of the endwall flow control comes with increased losses in the mainstream so there is a trade-off between the improved endwall region flows and the degraded mid-span flows. Thus, how to combine end-bend, end-dihedral and end-sweep to achieve the correct balance of loss distribution, appears to be the key to a successful three-dimensional compressor design.

  8. Dynamic surface measurements on a model helicopter rotor during blade slap at high angles of attack

    Science.gov (United States)

    Hubbard, J. E., Jr.; Harris, W. L.

    1982-01-01

    The modern helicopter offers a unique operational capability to both the public and private sectors. However, the use of the helicopter may become severely limited due to the radiated noise generated by the rotor system. A description is presented of some of the experimental results obtained with a model helicopter rotor in an anechoic wind tunnel with regard to blade stall as a source mechanism of blade slap. Attention is given to dynamic rotor blade surface phenomena and the resulting far field impulsive noise from the model helicopter rotor at high angles of attack and low tip speed. The results of the investigation strongly implicates the boundary layer as playing an important role in blade slap due to blade/vortex interaction (BVI) in a highly loaded rotor. Intermittent stall cannot be ruled out as a possible source mechanism for blade slap. This implies that blade surface characteristics, airfoil shape and local Reynolds number may now be used as tools to reduce the resultant far-field sound pressure levels in helicopters.

  9. Experimental Blade Research - phase 2

    DEFF Research Database (Denmark)

    Eder, Martin Alexander; Branner, Kim; Berring, Peter

    This report is a summary of the results obtained in the project: Experimental Blade Research – phase 2 (EBR2). The project was supported by the Danish Energy Authority through the 2010 Energy Technology Development and Demonstration Program (EUDP 2010-II) and has journal no. 64011-0006. The project...

  10. Influence of Reynolds Number on Multi-Objective Aerodynamic Design of a Wind Turbine Blade.

    Science.gov (United States)

    Ge, Mingwei; Fang, Le; Tian, De

    2015-01-01

    At present, the radius of wind turbine rotors ranges from several meters to one hundred meters, or even more, which extends Reynolds number of the airfoil profile from the order of 105 to 107. Taking the blade for 3MW wind turbines as an example, the influence of Reynolds number on the aerodynamic design of a wind turbine blade is studied. To make the study more general, two kinds of multi-objective optimization are involved: one is based on the maximum power coefficient (CPopt) and the ultimate load, and the other is based on the ultimate load and the annual energy production (AEP). It is found that under the same configuration, the optimal design has a larger CPopt or AEP (CPopt//AEP) for the same ultimate load, or a smaller load for the same CPopt//AEP at higher Reynolds number. At a certain tip-speed ratio or ultimate load, the blade operating at higher Reynolds number should have a larger chord length and twist angle for the maximum Cpopt//AEP. If a wind turbine blade is designed by using an airfoil database with a mismatched Reynolds number from the actual one, both the load and Cpopt//AEP will be incorrectly estimated to some extent. In some cases, the assessment error attributed to Reynolds number is quite significant, which may bring unexpected risks to the earnings and safety of a wind power project.

  11. Fluid-structure coupling for wind turbine blade analysis using OpenFOAM

    Science.gov (United States)

    Dose, Bastian; Herraez, Ivan; Peinke, Joachim

    2015-11-01

    Modern wind turbine rotor blades are designed increasingly large and flexible. This structural flexibility represents a problem for the field of Computational Fluid Dynamics (CFD), which is used for accurate load calculations and detailed investigations of rotor aerodynamics. As the blade geometries within CFD simulations are considered stiff, the effect of blade deformation caused by aerodynamic loads cannot be captured by the common CFD approach. Coupling the flow solver with a structural solver can overcome this restriction and enables the investigation of flexible wind turbine blades. For this purpose, a new Finite Element (FE) solver was implemented into the open source CFD code OpenFOAM. Using a beam element formulation based on the Geometrically Exact Beam Theory (GEBT), the structural model can capture geometric non-linearities such as large deformations. Coupled with CFD solvers of the OpenFOAM package, the new framework represents a powerful tool for aerodynamic investigations. In this work, we investigated the aerodynamic performance of a state of the art wind turbine. For different wind speeds, aerodynamic key parameters are evaluated and compared for both, rigid and flexible blade geometries. The present work is funded within the framework of the joint project Smart Blades (0325601D) by the German Federal Ministry for Economic Affairs and Energy (BMWi) under decision of the German Federal Parliament.

  12. Reduction of Helicopter BVI Noise, Vibration, and Power Consumption Through Individual Blade Control

    Science.gov (United States)

    Jacklin, Stephen A.; Blaas, Achim; Teves, Dietrich; Kube, Roland; Warmbrodt, William (Technical Monitor)

    1994-01-01

    A wind tunnel test was conducted with a full-scale BO 105 helicopter rotor to evaluate the potential of open-loop individual blade control (IBC) to improve rotor performance, to reduce blade vortex interaction (BVI) noise, and to alleviate helicopter vibrations. The wind tunnel test was an international collaborative effort between NASA/U.S. Army AFDD, ZF Luftfahrttechnik, Eurocopter Deutschland, and the German Aerospace Laboratory (DLR) and was conducted under the auspices of the U.S./German MOU on Rotorcraft Aeromechanics. In this test the normal blade pitch links of the rotor were replaced by servo-actuators so that the pitch of each blade could be controlled independently of the other blades. The specially designed servoactuators and IBC control system were designed and manufactured by ZF Luftfahrttechnik, GmbH. The wind tunnel test was conducted in the 40- by 80-Foot Wind Tunnel at the NASA Ames Research Center. An extensive amount of measurement information was acquired for each IBC data point. These data include rotor performance, static and dynamic hub forces and moments, rotor loads, control loads, inboard and outboard blade pitch motion, and BVI noise data. The data indicated very significant (80 percent) simultaneous reductions in both BVI noise and hub vibrations could be obtained using multi-harmonic input at the critical descent (terminal approach) condition. The data also showed that performance improvements of up to 7 percent could be obtained using 2P input at high-speed forward flight conditions.

  13. Initiation of trailing edge failure in full-scale wind turbine blade test

    DEFF Research Database (Denmark)

    Haselbach, Philipp Ulrich; Branner, Kim

    2016-01-01

    The reliability and accuracy of a numerical shell model simulation and its predictive capabilities with existing failure criteria are compared to experiments of a 34 m long blade tested to ultimate failure. Strengths and weaknesses of in-plane failure criteria are highlighted and the geometrical...... non-linear buckling effect of the trailing edge under combined loading, and how it affects the ultimate strength of a blade in a trailing-edge failure dominated load direction were investigated. The study details the interaction between trailing edge buckling on damage onset and sandwich panel failure...

  14. Random gust response statistics for coupled torsion-flapping rotor blade vibrations.

    Science.gov (United States)

    Gaonkar, G. H.; Hohenemser, K. H.; Yin, S. K.

    1972-01-01

    An analysis of coupled torsion-flapping rotor blade vibrations in response to atmospheric turbulence revealed that at high rotor advance ratios anticipated for future high speed pure or convertible rotorcraft both flapping and torsional vibrations can be severe. While appropriate feedback systems can alleviate flapping, they have little effect on torsion. Dynamic stability margins have also no substantial influence on dynamic torsion loads. The only effective means found to alleviate turbulence caused torsional vibrations and loads at high advance ratio was a substantial torsional stiffness margin with respect to local static torsional divergence of the retreating blade.

  15. Design of Aspirated Compressor Blades Using Three-dimensional Inverse Method

    Science.gov (United States)

    Dang, T. Q.; Rooij, M. Van; Larosiliere, L. M.

    2003-01-01

    A three-dimensional viscous inverse method is extended to allow blading design with full interaction between the prescribed pressure-loading distribution and a specified transpiration scheme. Transpiration on blade surfaces and endwalls is implemented as inflow/outflow boundary conditions, and the basic modifications to the method are outlined. This paper focuses on a discussion concerning an application of the method to the design and analysis of a supersonic rotor with aspiration. Results show that an optimum combination of pressure-loading tailoring with surface aspiration can lead to a minimization of the amount of sucked flow required for a net performance improvement at design and off-design operations.

  16. Model helicopter blade slap at low tip speeds - Theoretical and experimental correlations

    Science.gov (United States)

    Chan, D. C.-L.; Hubbard, J. E., Jr.

    1985-01-01

    A novel data acquisition system has been designed which allows a transfer of pressure transducer and hot film data from a rotating frame to a stationary one, while collecting both loading and far field acoustic measurements simultaneously; this permits correlations to be made between experimental and theoretical predictions of blade loads and the resulting far field acoustics. The comparison of predicted acoustic pulse with experimental measurements has verified the assumptions made in the Widnall and Wolf (1980) theory for the case of low speed incompressible flow. The theory is also shown to be very sensitive to the interaction geometry and trajectory of the blade trailing vortex.

  17. Structural and mechanism design of an active trailing-edge flap blade

    DEFF Research Database (Denmark)

    Lee, Jae Hwan; Natarajan, Balakumaran; Eun, Won Jong;

    2013-01-01

    of the rotor through modification of unsteady aerodynamic loads. Piezoelectric actuators installed inside the blade manipulate the motion of the trailing edge flap. The proposed blade rotates at higher speed and additional structures are included to support the actuators and the flap. This improves the design......, as the blade is able to withstand increased centrifugal force. The cross-section of the active blade is designed first. A stress/strain recovery analysis is then conducted to verify its structural integrity. A one-dimensional beam analysis is also carried out to assist with the construction of the fan diagram....... To select the actuator and design the flap actuation region, the flap hinge moment is estimated via a CFD analysis. To obtain the desired flap deflection of ±4°, three actuators are required. The design of the flap actuation region is validated using a test bed with a skin hinge. However, because the skin...

  18. Blade Motion Correlation for the Full-Scale UH-60A Airloads Rotor

    Science.gov (United States)

    Romander, Ethan A.; Meyn, Larry A.; Barrows, Danny; Burner, Alpheus

    2014-01-01

    Testing was successfully completed in May 2010 on a full-scale UH-60A rotor system in the USAF's National Full-Scale Aerodynamics Complex (NFAC) 40- by 80-Foot Wind Tunnel.[1] The primary objective of this NASA Army sponsored test program was to acquire a comprehensive set of validation-quality measurements ona full-scale pressure-instrumented rotor system at conditions that challenge the most sophisticated modeling andsimulation tools. The test hardware included the same rotor blades used during the UH-60A Airloads flight test.[2] Key measurements included rotor performance, blade loads, blade pressures, blade displacements, and rotorwake measurements using large-field Particle Image Velocimetry (PIV) and Retro-reflective Background Oriented Schlieren (RBOS).

  19. Full scale wind turbine test of vortex generators mounted on the entire blade

    Science.gov (United States)

    Bak, Christian; Skrzypiński, Witold; Gaunaa, Mac; Villanueva, Hector; Brønnum, Niels F.; Kruse, Emil K.

    2016-09-01

    Measurements on a heavily instrumented pitch regulated variable speed Vestas V52 850 kW wind turbine situated at the DTU Risø Campus are carried out, where the effect of vortex generators mounted on almost the entire blade is tested with and without leading edge roughness. The measurements are compared to the predictions carried out by a developed design tool, where the effect of vortex generators and leading edge roughness is simulated using engineering models. The measurements showed that if vortex generators are mounted there is an increase in flapwise blade moments if the blades are clean, but also that the loads are almost neutral when vortex generators are installed if there is leading edge roughness on the blades. Finally, it was shown that there was a good agreement between the measurements and the predictions from the design tool.

  20. Visualization of the elastic blade motion of an operating wind turbine

    Energy Technology Data Exchange (ETDEWEB)

    Ronsten, Goeran

    2005-04-01

    Blade elastic displacement were successfully tracked by means of digital photographic recording using both Light Emitting Diods; LEDs, and reflexes mounted on a wind turbine blade. A procedure for image analysis was developed. The output from the image analysis was co-ordinates of the objects under investigation. Although the method developed is useful in producing results it still remains to verify the integrity of the results versus, for example, load measurements. The image analysis carried out and presented in this report shows that verification of simulation of blade movements is attainable. However, exact outdoor inflow conditions are extremely difficult to measure and it is therefore not possible to emulate every situation in detail. An increased knowledge of actual blade translation and rotation will nevertheless enable improvement of structural dynamics simulation codes. This is an insight which will grow with the size of future turbines.

  1. Investigation of UWB Wind Turbine Blade Deflection Sensing with a Tip Antenna inside a Blade

    DEFF Research Database (Denmark)

    Zhang, Shuai; Jensen, Tobias Lindstrøm; Franek, Ondrej;

    2016-01-01

    An UWB blade deflection sensing system with a tip antenna inside a blade is investigated in this paper. The lower UWB band of 3.1-5.3 GHz is utilized. This system composes of two UWB radio links between one antenna inside the blade tip and two antennas outside the blade root. Blade deflections ar......, and the sensing system can realize the deflection tracking with a maximum deviation of 0.21 m and root mean squared error of 0.11 m.......An UWB blade deflection sensing system with a tip antenna inside a blade is investigated in this paper. The lower UWB band of 3.1-5.3 GHz is utilized. This system composes of two UWB radio links between one antenna inside the blade tip and two antennas outside the blade root. Blade deflections......-blade time-domain measurements are proposed to verify the simulations and realize the blade deflection sensing with an in-blade tip antenna. With the optimized in-blade tip antenna polarization and two root antenna locations, an accuracy of 2 cm is achieved for the tip-root antenna distance estimation...

  2. Mechanisms and actuators for rotorcraft blade morphing

    Science.gov (United States)

    Vocke, Robert D., III

    The idea of improved fight performance through changes in the control surfaces dates back to the advent of aviation with the Wright brothers' pioneering work on "wing warping," but it was not until the recent progress in material and actuator development that such control surfaces seemed practical for modern aircraft. This has opened the door to a new class of aircraft that have the ability to change shape or morph, which are being investigated due to the potential to have a single platform serve multiple mission objectives, as well as improve performance characteristics. While the majority of existing research for morphing aircraft has focused on fixedwing aircraft, rotary-wing aircraft have begun to receive more attention. The purpose of this body of work is to investigate the current state of morphing actuation technology for rotorcraft and improve upon it. Specifically, this work looks at two types of morphing: Pneumatic Artificial Muscle (PAM) actuated trailing edge flaps and conformal variable diameter morphing. First, active camber changes through the use of PAM powered trailing edge flaps were investigated due to the potential for reductions in power requirements and vibration/noise levels. A PAM based antagonistic actuation system was developed utilizing a novel combination of mechanism geometry and PAM bias contraction optimization to overcome the natural extension stiffening characteristics of PAMs. In open-loop bench-top testing against a "worst-case" constant torsional loading, the system demonstrated actuation authority suitable for both primary control and vibration/noise reduction. Additionally, closed-loop test data indicated that the system was capable of tracking complex waveforms consistent with those needed for rotorcraft control. This system demonstrated performance on-par with the state of the art pneumatic trailing edge flap actuators, yet with a much smaller footprint and impact on the rotor-blade. The second morphing system developed in

  3. Influence of Blade Chordwise Lean on Development of Cascade Losses

    Institute of Scientific and Technical Information of China (English)

    HanWanjin; HuangHongyan; 等

    1996-01-01

    An experimetal investigation was carried out on the effect of blade chordwise lean on the losse in highly loaded rectangular turbine cascades,Datailed measurements include 10 traverses from upstream to downstream of the cascades with five-hole spherical probes.Compared with the experimental data of the coventional Straight and pitchwise lean blades under the same conditions,it is shown that the effect of chordwise lean on the development of the cascade losses is similar to that of pitchwise lean.However,the chordwise lean produces smaller streamwise adverse pressure gradients near both endwalls and a smaller spanwise negative one starting from the actute angle side in the first part of the passages in chordwise lean cascade,thereby the saddle point separations and intensities of the passage vortices are weakened and the secondary vorte losses are cut down notably.

  4. Design of Linear Control System for Wind Turbine Blade Fatigue Testing

    Science.gov (United States)

    Toft, Anders; Roe-Poulsen, Bjarke; Christiansen, Rasmus; Knudsen, Torben

    2016-09-01

    This paper proposes a linear method for wind turbine blade fatigue testing at Siemens Wind Power. The setup consists of a blade, an actuator (motor and load mass) that acts on the blade with a sinusoidal moment, and a distribution of strain gauges to measure the blade flexure. Based on the frequency of the sinusoidal input, the blade will start oscillating with a given gain, hence the objective of the fatigue test is to make the blade oscillate with a controlled amplitude. The system currently in use is based on frequency control, which involves some non-linearities that make the system difficult to control. To make a linear controller, a different approach has been chosen, namely making a controller which is not regulating on the input frequency, but on the input amplitude. A non-linear mechanical model for the blade and the motor has been constructed. This model has been simplified based on the desired output, namely the amplitude of the blade. Furthermore, the model has been linearised to make it suitable for linear analysis and control design methods. The controller is designed based on a simplified and linearised model, and its gain parameter determined using pole placement. The model variants have been simulated in the MATLAB toolbox Simulink, which shows that the controller design based on the simple model performs adequately with the non-linear model. Moreover, the developed controller solves the robustness issue found in the existent solution and also reduces the needed energy for actuation as it always operates at the blade eigenfrequency.

  5. Optimal Design and Acoustic Assessment of Low-Vibration Rotor Blades

    Directory of Open Access Journals (Sweden)

    G. Bernardini

    2016-01-01

    Full Text Available An optimal procedure for the design of rotor blade that generates low vibratory hub loads in nonaxial flow conditions is presented and applied to a helicopter rotor in forward flight, a condition where vibrations and noise become severe. Blade shape and structural properties are the design parameters to be identified within a binary genetic optimization algorithm under aeroelastic stability constraint. The process exploits an aeroelastic solver that is based on a nonlinear, beam-like model, suited for the analysis of arbitrary curved-elastic-axis blades, with the introduction of a surrogate wake inflow model for the analysis of sectional aerodynamic loads. Numerical results are presented to demonstrate the capability of the proposed approach to identify low vibratory hub loads rotor blades as well as to assess the robustness of solution at off-design operating conditions. Further, the aeroacoustic assessment of the rotor configurations determined is carried out in order to examine the impact of low-vibration blade design on the emitted noise field.

  6. Model predictive control of trailing edge flaps on a wind turbine blade

    DEFF Research Database (Denmark)

    Castaignet, Damien Bruno

    of 14% load reduction was achieved during a 38 minute test. However, the experiment also highlighted the weaknesses of the controller. The trailing edge flap controller should be made more adaptive in order to cope with the very different wind conditions that can be expected on-site....... of the wind turbine fatigue and extreme loads. This potential was confirmed with wind tunnel tests made on blade sections with trailing edge flaps and on a scaled two-bladed wind turbine in a wind tunnel. The work presented in this thesis includes a full-scale test run on a Vestas V27 wind turbine equipped...... fatigue loads by 23%, but also the main shaft and the tower fatigue loads by up to 32%. Extreme loads during normal production also benefit from the trailing edge flaps. At last, the same controller was run on the Vestas V27 wind turbine located at the Risø Campus of the Technical University of Denmark...

  7. Synthetic jet actuation for load control

    NARCIS (Netherlands)

    Vries, de H.; Weide, van der E.T.A.; Hoeijmakers, H.W.M.

    2014-01-01

    The reduction of wind turbine blade loads is an important issue in the reduction of the costs of energy production. Reduction of the loads of a non-cyclic nature requires so-called smart rotor control, which involves the application of distributed actuators and sensors to provide fast and local chan

  8. Strength of Glued-in Bolts after Full Scale Loading

    DEFF Research Database (Denmark)

    Pedersen, Martin Bo Uhre; Clorius, Christian Odin; Damkilde, Lars;

    1999-01-01

    In 1993 after 9 years of use one of the blades of a windmill with wooden blades was struck by lightning. After demounting the damaged blade was handed over to the Technical University of Denmark for the investigation of potential fatigue damage. The paper presents an experimental determination...... of the residual strength of the glued-in bolts that served as the blade to rotor hub connection in the windmill. The load history of the bolts, the test method, the observed fracture modes and the force displacement curves are presented along with the recorded residual strength of the bolts. The bolts...

  9. Multiple piece turbine rotor blade

    Energy Technology Data Exchange (ETDEWEB)

    Kimmel, Keith D.; Plank, William L.

    2016-07-19

    A spar and shell turbine rotor blade with a spar and a tip cap formed as a single piece, the spar includes a bottom end with dovetail or fir tree slots that engage with slots on a top end of a root section, and a platform includes an opening on a top surface for insertion of the spar in which a shell made from an exotic high temperature resistant material is secured between the tip cap and the platform. The spar is tapered to form thinner walls at the tip end to further reduce the weight and therefore a pulling force due to blade rotation. The spar and tip cap piece is made from a NiAL material to further reduce the weight and the pulling force.

  10. Optimisation of Fan Blade Angle

    Directory of Open Access Journals (Sweden)

    Swaroop M P

    2017-01-01

    Full Text Available This report represents the optimization of fan blade angle in accordance with the various room temperatures that can be in the tropical area like India. We took this work mainly because cooling is an important factor now a days in every area where construction and rooms are there and ceiling fans are the most common device that is commonly used. So it is of utmost importance to tweak the performance of this ceiling fan so that it can function in its most optimal condition. We have modeled the fan in a modeling software (SOLIDWORKS and imported that into an analyzing software (ANSYS and a result is generated on the various blade angles (0, 4, 8 and 12.5 degrees in accordance to room conditions. A trend line curve with the obtained data is expected as the result which can be crucial for designing of future fans

  11. Local fatigue behavior in tapered areas of large offshore wind turbine blades

    DEFF Research Database (Denmark)

    Raeis Hosseiny, Seyed Aydin; Jakobsen, Johnny

    2016-01-01

    failure of an entire blade structure. The local strength degradation under an ultimate static loading, subsequent to several years of fatigue, is predicted for an offshore wind turbine blade. Fatigue failure indexes of different damage modes are calculated using a sub-modeling approach. Multi axial...... stresses are accounted for using a developed failure criterion with residual strengths instead of the virgin strengths. Damage initiation is predicted by including available Wohler curve data of E-Glass fabrics and epoxy matrix into multi-axial fatigue failure criteria. As a result of this study, proper...... knock-down factors for ply-drop effects in wind turbine blades under multi-axial static and fatigue loadings can be obtained....

  12. Design and test of box girder for a large wind turbine blade

    DEFF Research Database (Denmark)

    Nielsen, Per Hørlyk; Tesauro, Angelo; Bitsche, Robert

    This report is covering the structural design and full scale test of a box girder as a part of the project “Demonstration of new blade design using manufacturing process simulations” supported by the EUDP program. A box girder with a predetermined outer geometry was designed using new inventions......, which create an inner structure in the box girder. With a combination of advanced FEM analysis and the inventions it was possible to reduce the material thickness of the cap by up to 40%. The new design of the box girder was manufactured at SSP Technology A/S, where it was demonstrated...... that the manufacturing process could include the new inventions. Subsequently the box girder was transported to the blade test facility at DTU Wind Energy. A series of test was performed with the blade to investigate the behaviour during loading, and finally the girder was loaded to ultimate failure. The report includes...

  13. Effect of Trailing Edge Damage on Full-Scale Wind Turbine Blade Failure

    DEFF Research Database (Denmark)

    Haselbach, Philipp Ulrich; Branner, Kim

    2015-01-01

    Modern wind turbine rotor blades are normally assembled from large parts bonded together by adhesive joints. The structural parts of wind turbine blades are usually made of composite materials, where sandwich core materials as well as fibre composites are used. For most of the modern wind turbine...... where the load bearing structure is connected to the shells and at the joints of the upper and lower shells, usually at the leading and trailing edges. Maintenance inspections of wind turbines show that cracks in the vicinity of the trailing edge are typically occurring forms of damage. The cause...... blades the aerodynamically formed outer shell structure is manufactured as an upper and a lower part in separate moulds in order to simplify the production process. The aerodynamic shell structures are then bonded to internal load bearing structures during the production process. Adhesive joints exist...

  14. Cooling arrangement for a tapered turbine blade

    Science.gov (United States)

    Liang, George

    2010-07-27

    A cooling arrangement (11) for a highly tapered gas turbine blade (10). The cooling arrangement (11) includes a pair of parallel triple-pass serpentine cooling circuits (80,82) formed in an inner radial portion (50) of the blade, and a respective pair of single radial channel cooling circuits (84,86) formed in an outer radial portion (52) of the blade (10), with each single radial channel receiving the cooling fluid discharged from a respective one of the triple-pass serpentine cooling circuit. The cooling arrangement advantageously provides a higher degree of cooling to the most highly stressed radially inner portion of the blade, while providing a lower degree of cooling to the less highly stressed radially outer portion of the blade. The cooling arrangement can be implemented with known casting techniques, thereby facilitating its use on highly tapered, highly twisted Row 4 industrial gas turbine blades that could not be cooled with prior art cooling arrangements.

  15. Study on finite deformation finite element analysis algorithm of turbine blade based on CPU+GPU heterogeneous parallel computation

    Directory of Open Access Journals (Sweden)

    Liu Tian-Yuan

    2016-01-01

    Full Text Available Blade is one of the core components of turbine machinery. The reliability of blade is directly related to the normal operation of plant unit. However, with the increase of blade length and flow rate, non-linear effects such as finite deformation must be considered in strength computation to guarantee enough accuracy. Parallel computation is adopted to improve the efficiency of classical nonlinear finite element method and shorten the blade design period. So it is of extraordinary importance for engineering practice. In this paper, the dynamic partial differential equations and the finite element method forms for turbine blades under centrifugal load and flow load are given firstly. Then, according to the characteristics of turbine blade model, the classical method is optimized based on central processing unit + graphics processing unit heterogeneous parallel computation. Finally, the numerical experiment validations are performed. The computation speed of the algorithm proposed in this paper is compared with the speed of ANSYS. For the rectangle plate model with mesh number of 10 k to 4000 k, a maximum speed-up of 4.31 can be obtained. For the real blade-rim model with mesh number of 500 k, the speed-up of 4.54 times can be obtained.

  16. Diagnostic methods of a bladed disc mode shape evaluation used for shrouded blades in steam turbines

    Science.gov (United States)

    Strnad, Jaromir; Liska, Jindrich

    2015-11-01

    This paper deals with advanced methods for the evaluation of a bladed disc behavior in terms of the wheel vibration and blade service time consumption. These methods are developed as parts of the noncontact vibration monitoring system of the steam turbine shrouded blades. The proposed methods utilize the time-frequency processing (cross spectra) and the method using least squares to analyse the data from the optical and magnetoresistive sensors, which are mounted in the stator radially above the rotor blades. Fundamentally, the blade vibrations are detected during the blade passages under the sensors and the following signal processing, which covers also the proposed methods, leads to the estimation of the blade residual service life. The prototype system implementing above mentioned techniques was installed into the last stage of the new steam turbine (LP part). The methods for bladed disc mode shape evaluation were successfully verified on the signals, which were obtained during the commission operation of the turbine.

  17. Water Flow Testing and Unsteady Pressure Analysis of a Two-Bladed Liquid Oxidizer Pump Inducer

    Science.gov (United States)

    Schwarz, Jordan B.; Mulder, Andrew; Zoladz, Thomas

    2011-01-01

    The unsteady fluid dynamic performance of a cavitating two-bladed oxidizer turbopump inducer was characterized through sub-scale water flow testing. While testing a novel inlet duct design that included a cavitation suppression groove, unusual high-frequency pressure oscillations were observed. With potential implications for inducer blade loads, these high-frequency components were analyzed extensively in order to understand their origins and impacts to blade loading. Water flow testing provides a technique to determine pump performance without the costs and hazards associated with handling cryogenic propellants. Water has a similar density and Reynolds number to liquid oxygen. In a 70%-scale water flow test, the inducer-only pump performance was evaluated. Over a range of flow rates, the pump inlet pressure was gradually reduced, causing the flow to cavitate near the pump inducer. A nominal, smooth inducer inlet was tested, followed by an inlet duct with a circumferential groove designed to suppress cavitation. A subsequent 52%-scale water flow test in another facility evaluated the combined inducer-impeller pump performance. With the nominal inlet design, the inducer showed traditional cavitation and surge characteristics. Significant bearing loads were created by large side loads on the inducer during synchronous cavitation. The grooved inlet successfully mitigated these loads by greatly reducing synchronous cavitation, however high-frequency pressure oscillations were observed over a range of frequencies. Analytical signal processing techniques showed these oscillations to be created by a rotating, multi-celled train of pressure pulses, and subsequent CFD analysis suggested that such pulses could be created by the interaction of rotating inducer blades with fluid trapped in a cavitation suppression groove. Despite their relatively low amplitude, these high-frequency pressure oscillations posed a design concern due to their sensitivity to flow conditions and

  18. Reliability design method for steam turbine blades

    Institute of Scientific and Technical Information of China (English)

    Jinyuan SHI

    2008-01-01

    Based on theories of probability and statistics, and taking static stresses, dynamic stresses, endurance strength, safety ratios, vibration frequencies and exciting force frequencies of blades as random variables, a reliabil-ity design method for steam turbine blades is presented. The purport and calculation method for blade reliability are expounded. The distribution parameters of random variables are determined after analysis and numerical cal-culation of test data. The fatigue strength and the vibra-tion design reliability of turbine blades are determined with the aid of a probabilistic design method and by inter-ference models for stress distribution and strength distri-bution. Some blade reliability design calculation formulas for a dynamic stress design method, a safety ratio design method for fatigue strength, and a vibration reliability design method for the first and second types of tuned blades and a packet of blades on a disk connected closely, are given together with some practical examples. With these methods, the design reliability of steam turbine blades can be guaranteed in the design stage. This research may provide some scientific basis for reliability design of steam turbine blades.

  19. Structural Analysis and Optimization of a Composite Fan Blade for Future Aircraft Engine

    Science.gov (United States)

    Coroneos, Rula M.; Gorla, Rama Subba Reddy

    2012-09-01

    This paper addresses the structural analysis and optimization of a composite sandwich ply lay-up of a NASA baseline solid metallic fan blade comparable to a future Boeing 737 MAX aircraft engine. Sandwich construction with a polymer matrix composite face sheet and honeycomb aluminum core replaces the original baseline solid metallic fan model made of Titanium. The focus of this work is to design the sandwich composite blade with the optimum number of plies for the face sheet that will withstand the combined pressure and centrifugal loads while the constraints are satisfied and the baseline aerodynamic and geometric parameters are maintained. To satisfy the requirements a sandwich construction for the blade is proposed with composite face sheets and a weak core made of honeycomb aluminum material. For aerodynamic considerations, the thickness of the core is optimized where as the overall blade thickness is held fixed in order not to alter the original airfoil geometry. Weight reduction is taken as the objective function by varying the core thickness of the blade within specified upper and lower bounds. Constraints are imposed on radial displacement limitations and ply failure strength. From the optimum design, the minimum number of plies, which will not fail, is back-calculated. The ply lay-up of the blade is adjusted from the calculated number of plies and final structural analysis is performed. Analyses were carried out by utilizing the OpenMDAO Framework, developed at NASA Glenn Research Center combining optimization with structural assessment.

  20. The Internal Stress Evaluation of Pultruded Blades for a Darrieus Wind Turbine

    NARCIS (Netherlands)

    Baran, Ismet; Tutum, Cem C.; Hattel, Jesper Henri

    2013-01-01

    This paper investigates the integrated modeling of a pultruded NACA0018 blade profile which is a part of the FP7 EU project DeepWind. The pultrusion process simulation is combined with the preliminary subsequent in-service load scenario. In particular, the process induced residual stresses and disto

  1. Model Predictive Control of Trailing Edge Flaps on a wind turbine blade

    DEFF Research Database (Denmark)

    Castaignet, Damien; Poulsen, Niels Kjølstad; Buhl, Thomas;

    2011-01-01

    Trailing Edge Flaps on wind turbine blades have been studied in order to achieve fatigue load reduction on the turbine components. We show in this paper how Model Predictive Control can be used to do frequency weighted control of the trailing edge flaps in order to reduce fatigue damage on the bl...

  2. Interlaminar/interfiber Failure of Unidirectional GFRP used for Wind Turbine Blades

    DEFF Research Database (Denmark)

    Leong, Martin; Hvejsel, C.F.; Lund, Erik

    2013-01-01

    A unidirectional glass fiber/epoxy composite material system used for wind turbine blades was characterized under multi-axial loading by cutting specimens in varying off-axis angles relative to the fiber direction. In addition, Iosipescu shear tests were performed on both symmetric and asymmetric...

  3. Recent results in characterisation and modeling of composites for wind turbine blades

    NARCIS (Netherlands)

    Nijssen, R.P.L.; Westphal, T.; Lahuerta Calahorra, F.; Van Delft, D.R.V.

    2013-01-01

    Wind turbine rotor blades are large structures which are designed to withstand extreme loading at low cost. Material and structural characterisation through modeling combined with tests are continuously developed to enable further design optimisation, larger rotors and new design concepts. This pape

  4. 3D flows near a HAWT rotor: A dissection of blade and wake contributions

    NARCIS (Netherlands)

    Micallef, D.

    2012-01-01

    Investigating the flow physics in the vicinity of the wind turbine blade is a challenging endeavour. In the past, focus was placed on the understanding of near wake flows arising from wake vorticity and the rotor loading. In this work, a different approach is taken by considering the flow field in t

  5. The Internal Stress Evaluation of Pultruded Blades for a Darrieus Wind Turbine

    DEFF Research Database (Denmark)

    Baran, Ismet; Tutum, Cem Celal; Hattel, Jesper Henri

    2013-01-01

    This paper investigates the integrated modeling of a pultruded NACA0018 blade profile which is a part of the FP7 EU project DeepWind. The pultrusion process simulation is combined with the preliminary subsequent in-service load scenario. In particular, the process induced residual stresses and di...

  6. Performance of twist-coupled blades on variable speed rotors

    Energy Technology Data Exchange (ETDEWEB)

    Lobitz, D.W.; Veers, P.S.; Laino, D.J.

    1999-12-07

    The load mitigation and energy capture characteristics of twist-coupled HAWT blades that are mounted on a variable speed rotor are investigated in this paper. These blades are designed to twist toward feather as they bend with pretwist set to achieve a desirable twist distribution at rated power. For this investigation, the ADAMS-WT software has been modified to include blade models with bending-twist coupling. Using twist-coupled and uncoupled models, the ADAMS software is exercised for steady wind environments to generate C{sub p} curves at a number of operating speeds to compare the efficiencies of the two models. The ADAMS software is also used to generate the response of a twist-coupled variable speed rotor to a spectrum of stochastic wind time series. This spectrum contains time series with two mean wind speeds at two turbulence levels. Power control is achieved by imposing a reactive torque on the low speed shaft proportional to the RPM squared with the coefficient specified so that the rotor operates at peak efficiency in the linear aerodynamic range, and by limiting the maximum RPM to take advantage of the stall controlled nature of the rotor. Fatigue calculations are done for the generated load histories using a range of material exponents that represent materials from welded steel to aluminum to composites, and results are compared with the damage computed for the rotor without twist-coupling. Results indicate that significant reductions in damage are achieved across the spectrum of applied wind loading without any degradation in power production.

  7. Parametric study of turbine NGV blade lean and vortex design

    Directory of Open Access Journals (Sweden)

    Zhang Shaowen

    2016-02-01

    Full Text Available The effects of blade lean and vortex design on the aerodynamics of a turbine entry nozzle guide vane (NGV are considered using computational fluid dynamics. The aim of the work is to address some of the uncertainties which have arisen from previous studies where conflicting results have been reported for the effect on the NGV. The configuration was initially based on the energy efficient engine turbine which also served as the validation case for the computational method. A total of 17 NGV configurations were evaluated to study the effects of lean and vortex design on row efficiency and secondary kinetic energy. The distribution of mass flow ratio is introduced as an additional factor in the assessment of blade lean effects. The results show that in the turbine entry NGV, the secondary flow strength is not a dominant factor that determines NGV losses and therefore the changes of loading distribution due to blade lean and the associated loss mechanisms should be regarded as a key factor. Radial mass flow redistribution under different NGV lean and twist is demonstrated as an addition key factor influencing row efficiency.

  8. Energy harvesting to power sensing hardware onboard wind turbine blade

    Energy Technology Data Exchange (ETDEWEB)

    Carlson, Clinton P [Los Alamos National Laboratory; Schichting, Alexander D [Los Alamos National Laboratory; Quellette, Scott [Los Alamos National Laboratory; Farinholt, Kevin M [Los Alamos National Laboratory; Park, Gyuhae [Los Alamos National Laboratory

    2009-10-05

    Wind turbines are becoming a larger source of renewable energy in the United States. However, most of the designs are geared toward the weather conditions seen in Europe. Also, in the United States, manufacturers have been increasing the length of the turbine blades, often made of composite materials, to maximize power output. As a result of the more severe loading conditions in the United States and the material level flaws in composite structures, blade failure has been a more common occurrence in the U.S. than in Europe. Therefore, it is imperative that a structural health monitoring system be incorporated into the design of the wind turbines in order to monitor flaws before they lead to a catastrophic failure. Due to the rotation of the turbine and issues related to lightning strikes, the best way to implement a structural health monitoring system would be to use a network of wireless sensor nodes. In order to provide power to these sensor nodes, piezoelectric, thermoelectric and photovoltaic energy harvesting techniques are examined on a cross section of a CX-100 wind turbine blade in order to determine the feasibility of powering individual nodes that would compose the sensor network.

  9. Trailing edge noise theory for rotating blades in uniform flow

    CERN Document Server

    Sinayoko, Samuel; Agarwal, Anurag

    2013-01-01

    This paper presents a new formulation for trailing edge noise radiation from rotating blades based on an analytical solution of the convective wave equation. It accounts for distributed loading and the effect of mean flow and spanwise wavenumber. A commonly used theory due to Schlinker and Amiet (1981) predicts trailing edge noise radiation from rotating blades. However, different versions of the theory exist; it is not known which version is the correct one and what the range of validity of the theory is. This paper addresses both questions by deriving Schlinker and Amiet's theory in a simple way and by comparing it to the new formulation, using model blade elements representative of a wind turbine, a cooling fan and an aircraft propeller. The correct form of Schlinker and Amiet's theory (1981) is identified. It is valid at high enough frequency, i.e. for a Helmholtz number relative to chord greater than one and a rotational frequency much smaller than the angular frequency of the noise sources.

  10. Reinforced wind turbine blades--an environmental life cycle evaluation.

    Science.gov (United States)

    Merugula, Laura; Khanna, Vikas; Bakshi, Bhavik R

    2012-09-04

    A fiberglass composite reinforced with carbon nanofibers (CNF) at the resin-fiber interface is being developed for potential use in wind turbine blades. An energy and midpoint impact assessment was performed to gauge impacts of scaling production to blades 40 m and longer. Higher loadings force trade-offs in energy return on investment and midpoint impacts relative to the base case while remaining superior to thermoelectric power generation in these indicators. Energy-intensive production of CNFs forces impacts disproportionate to mass contribution. The polymer nanocomposite increases a 2 MW plant's global warming potential nearly 100% per kWh electricity generated with 5% CNF by mass in the blades if no increase in electrical output is realized. The relative scale of impact must be compensated by systematic improvements whether by deployment in higher potential zones or by increased life span; the trade-offs are expected to be significantly lessened with CNF manufacturing maturity. Significant challenges are faced in evaluating emerging technologies including uncertainty in future scenarios and process scaling. Inventories available for raw materials and monte carlos analysis have been used to gain insight to impacts of this development.

  11. Parametric study of turbine NGV blade lean and vortex design

    Institute of Scientific and Technical Information of China (English)

    Zhang Shaowen; David G. MacManus; Luo Jianqiao

    2016-01-01

    The effects of blade lean and vortex design on the aerodynamics of a turbine entry nozzle guide vane (NGV) are considered using computational fluid dynamics. The aim of the work is to address some of the uncertainties which have arisen from previous studies where conflicting results have been reported for the effect on the NGV. The configuration was initially based on the energy efficient engine turbine which also served as the validation case for the computational method. A total of 17 NGV configurations were evaluated to study the effects of lean and vortex design on row efficiency and secondary kinetic energy. The distribution of mass flow ratio is introduced as an additional factor in the assessment of blade lean effects. The results show that in the turbine entry NGV, the secondary flow strength is not a dominant factor that determines NGV losses and therefore the changes of loading distribution due to blade lean and the associated loss mecha-nisms should be regarded as a key factor. Radial mass flow redistribution under different NGV lean and twist is demonstrated as an addition key factor influencing row efficiency.

  12. Alternative blade materials for technical and ecological optimization of a hydraulic pressure machine

    Science.gov (United States)

    Schwyzer, Olivier; Saenger, Nicole

    2016-11-01

    The Hydraulic Pressure Machine (HPM) is an energy converter to exploit head differences between 0.5 and 2.5 m in small streams and irrigation canals. Previous investigations show that efficiencies above 60% are possible. Several case studies indicate good continuity for aquatic life (e.g. fish) and bed load for the technology. The technology is described as an economically and ecologically viable option for small scale hydropower generation. Primary goal of this research is to improve the HPM blade design regarding its continuity properties by maintaining good efficiency rates. This is done by modifying the blade tip and testing within a large physical model under laboratory condition. Blade tips from steel (conventional - reference case) and a combination of EPDM rubber and steel as sandwich construction (rubber, steel, rubber - adhesive layered) are tested and compared. Both materials reach similar values for hydraulic efficiency (approx. 58%) and mechanical power output (approx. 220 W). The variation of different gap sizes pointed out the importance of small clearance gaps to reach high efficiencies. For assessing the two blade tip materials regarding continuity for aquatic life, fish dummies were led through the wheel. Analysis of slow motion video of dummies hit by the blade show significant advantages for the EPDM blade tip. The EPDM rubber allows to bend and thus reduces the shock and the probability for cuts on the fish dummy. It was shown that blade tips from EPDM have certain advantages regarding continuity compared to standard blade tips from steel. No compromise regarding energy production had to be made. These results from the HPM can be transferred to breast shot water wheel and may be applied for new and retrofitting projects.

  13. Effect of Elevated Free Stream Turbulence on the Hydrodynamic Performance of a Tidal Turbine Blade Section

    Science.gov (United States)

    Vinod, Ashwin; Lawrence, Angela; Banerjee, Arindam

    2016-11-01

    The effects of elevated freestream turbulence (FST) on the performance of a tidal turbine blade is studied using laboratory experiments. Of interest for the current investigation is elevated levels of FST in the range of 6-24% that is prevalent in deployment sites of tidal turbines. A constant chord, no twist blade section (SG6043) is tested at an operating Reynolds number of 1.5x105 and at angles of attack ranging from -90o to +90o. The parameter space encompasses the entire operational range of a tidal turbine that includes flow reversal. Multiple levels of controlled FST are achieved using an active grid type turbulence generator placed at the entrance to the water tunnel test section. The hydrodynamic loads experienced by the blade section are measured using a 3-axis load cell; a Stereo-PIV technique is used to analyze the flow field around the blade. The results indicate that elevated levels of FST cause a delay in flow separation when compared to the case of a laminar freestream. Furthermore, the lift to drag ratio of the blade is considerably altered depending on the level of FST and angle of attack tested.

  14. Electro-thermal protection system design against atmospheric frost on turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Noui, M.A.; Perron, J.; Fortin, G. [Quebec Univ., Chicoutimi, PQ (Canada). Anti-Icing Materials International Laboratory

    2010-07-01

    This presentation discussed a research program developed to adapt de-icing thermal heating systems for use in wind turbines. The presence of ice on turbine blades can significantly deteriorate rotor performance. Accumulations of ice can increase the radial load on the turbine blades. The uneven formations of ice can lead to vibrations and the expulsion of pieces of ice into surrounding areas. Ice can also reduce the accuracy of various wind measuring devices. A recent study in Finland showed that turbine heating systems consume 3.6 per cent of annual wind production energy. De-icing systems include protective covers; air inlets; sealing systems; inflation tubes; elastomeric ply; and bond ply. The systems also include blade trailing and loading edges, and blade roots. The energy dissipated by the system's heating element is lost by conduction to the interior of the profile. The research program is now developing a system to improve electrothermal protection against frost that is suitable for turbine blades, as well as a thermal model for simulating its operation in a wind turbine. tabs., figs.

  15. Application of higher harmonic blade feathering on the OH-6A helicopter for vibration reduction

    Science.gov (United States)

    Straub, F. K.; Byrns, E. V., Jr.

    1986-01-01

    The design, implementation, and flight test results of higher harmonic blade feathering for vibration reduction on the OH-6A helicopter are described. The higher harmonic control (HHC) system superimposes fourth harmonic inputs upon the stationary swashplate. These inputs are transformed into 3P, 4P and 5P blade feathering angles. This results in modified blade loads and reduced fuselage vibrations. The primary elements of this adaptive vibration suppression system are: (1) acceleration transducers sensing the vibratory response of the fuselage; (2) a higher harmonic blade pitch actuator system; (3) a flightworthy microcomputer, incorporating the algorithm for reducing vibrations, and (4) a signal conditioning system, interfacing between the sensors, the microcomputer and the HHC actuators. The program consisted of three distinct phases. First, the HHC system was designed and implemented on the MDHC OH-6A helicopter. Then, the open loop, or manual controlled, flight tests were performed, and finally, the closed loop adaptive control system was tested. In 1983, one portion of the closed loop testing was performed, and in 1984, additional closed loop tests were conducted with improved software. With the HHC system engaged, the 4P pilot seat vibration levels were significantly lower than the baseline ON-6A levels. Moreover, the system did not adversely affect blade loads or helicopter performance. In conclusion, this successful proof of concept project demonstrated HHC to be a viable vibration suppression mechanism.

  16. Damage tolerance and structural monitoring for wind turbine blades.

    Science.gov (United States)

    McGugan, M; Pereira, G; Sørensen, B F; Toftegaard, H; Branner, K

    2015-02-28

    The paper proposes a methodology for reliable design and maintenance of wind turbine rotor blades using a condition monitoring approach and a damage tolerance index coupling the material and structure. By improving the understanding of material properties that control damage propagation it will be possible to combine damage tolerant structural design, monitoring systems, inspection techniques and modelling to manage the life cycle of the structures. This will allow an efficient operation of the wind turbine in terms of load alleviation, limited maintenance and repair leading to a more effective exploitation of offshore wind.

  17. Damage tolerance and structural monitoring for wind turbine blades

    Science.gov (United States)

    McGugan, M.; Pereira, G.; Sørensen, B. F.; Toftegaard, H.; Branner, K.

    2015-01-01

    The paper proposes a methodology for reliable design and maintenance of wind turbine rotor blades using a condition monitoring approach and a damage tolerance index coupling the material and structure. By improving the understanding of material properties that control damage propagation it will be possible to combine damage tolerant structural design, monitoring systems, inspection techniques and modelling to manage the life cycle of the structures. This will allow an efficient operation of the wind turbine in terms of load alleviation, limited maintenance and repair leading to a more effective exploitation of offshore wind. PMID:25583858

  18. Damage tolerance and structural monitoring for wind turbine blades

    DEFF Research Database (Denmark)

    McGugan, Malcolm; Pereira, Gilmar Ferreira; Sørensen, Bent F.

    2015-01-01

    The paper proposes a methodology for reliable design and maintenance of wind turbine rotor blades using a condition monitoring approach and a damage tolerance index coupling the material and structure. By improving the understanding of material properties that control damage propagation...... it will be possible to combine damage tolerant structural design, monitoring systems, inspection techniques and modelling to manage the life cycle of the structures. This will allow an efficient operation of the wind turbine in terms of load alleviation, limited maintenance and repair leading to a more effective...

  19. Experimental Blade Research - phase 2

    OpenAIRE

    Eder, Martin Alexander; Branner, Kim; Berring, Peter; Belloni, Federico; Stensgaard Toft, Henrik; Sørensen, John Dalsgaard; Corre, Adrien; Lindby, Torben; Quispitupa, Amilcar; Petersen, Thomas Karl

    2015-01-01

    This report is a summary of the results obtained in the project: Experimental Blade Research – phase 2 (EBR2). The project was supported by the Danish Energy Authority through the 2010 Energy Technology Development and Demonstration Program (EUDP 2010-II) and has journal no. 64011-0006. The project has been running from spring 2011 to the end of 2014.Being a summary report, this report only contains a collection of the research topics and the major results. For more details, see the publicati...

  20. Robotic Hot-Blade Cutting

    DEFF Research Database (Denmark)

    Søndergaard, Asbjørn; Feringa, Jelle; Nørbjerg, Toke Bjerge;

    2016-01-01

    This paper presents a novel method for cost-effective, robotic production of double curved formwork in Expanded Polystyrene (EPS) for in situ and prefabricated concrete construction. A rationalization and segmentation procedure is developed, which allows for the transliteration of double curved...... NURBS surfaces to Euler elastica surface segments, while respecting various constraints of production. An 18 axis, tri-robot system approximates double curved NURBS surfaces by means of an elastically deformed and heated blade, mounted on the flanges of two manipulators. Re-orienting or translating...

  1. Effects of rotor location, coning, and tilt on critical loads in large wind turbines

    Science.gov (United States)

    Spera, D. A.; Janetzke, D. C.

    1978-01-01

    Several large (1500 kW) horizontal rotor configurations were analyzed to determine the effects on dynamic loads of upwind downwind rotor locations, coned and radial blade positions, and tilted and horizontal rotor axis positions. Loads were calculated for a range of wind velocities at three locations in the structure: (1) the blade shank; (2) the hub shaft; and (3) the yaw drive. Blade axis coning and rotor axis tilt were found to have minor effects on loads. However, locating the rotor upwind of the tower significantly reduced loads at all locations analyzed.

  2. A multi-frequency fatigue testing method for wind turbine rotor blades

    Science.gov (United States)

    Eder, M. A.; Belloni, F.; Tesauro, A.; Hanis, T.

    2017-02-01

    Rotor blades are among the most delicate components of modern wind turbines. Reliability is a crucial aspect, since blades shall ideally remain free of failure under ultra-high cycle loading conditions throughout their designated lifetime of 20-25 years. Full-scale blade tests are the most accurate means to experimentally simulate damage evolution under operating conditions, and are therefore used to demonstrate that a blade type fulfils the reliability requirements to an acceptable degree of confidence. The state-of-the-art testing method for rotor blades in industry is based on resonance excitation where typically a rotating mass excites the blade close to its first natural frequency. During operation the blade response due to external forcing is governed by a weighted combination of its eigenmodes. Current test methodologies which only utilise the lowest eigenfrequency induce a fictitious damage where additional tuning masses are required to recover the desired damage distribution. Even with the commonly adopted amplitude upscaling technique fatigue tests remain a time-consuming and costly endeavour. The application of tuning masses increases the complexity of the problem by lowering the natural frequency of the blade and therefore increasing the testing time. The novel method presented in this paper aims at shortening the duration of the state-of-the-art fatigue testing method by simultaneously exciting the blade with a combination of two or more eigenfrequencies. Taking advantage of the different shapes of the excited eigenmodes, the actual spatial damage distribution can be more realistically simulated in the tests by tuning the excitation force amplitudes rather than adding tuning masses. This implies that in portions of the blade the lowest mode is governing the damage whereas in others higher modes contribute more significantly due to their higher cycle count. A numerical feasibility study based on a publicly available large utility rotor blade is used to

  3. Jet Engine Bird Ingestion Simulations: Comparison of Rotating to Non-Rotating Fan Blades

    Science.gov (United States)

    Howard, Samuel A.; Hammer, Jeremiah T.; Carney, Kelly S.; Pereira, J. Michael

    2013-01-01

    Bird strike events in commercial airliners are a fairly common occurrence. According to data collected by the US Department of Agriculture, over 80,000 bird strikes were reported in the period 1990 to 2007 in the US alone (Ref. 1). As a result, bird ingestion is an important factor in aero engine design and FAA certification. When it comes to bird impacts on engine fan blades, the FAA requires full-scale bird ingestion tests on an engine running at full speed to pass certification requirements. These rotating tests are complex and very expensive. To reduce development costs associated with new materials for fan blades, it is desirable to develop more cost effective testing procedures than full-scale rotating engine tests for material evaluation. An impact test on a nonrotating single blade that captures most of the salient physics of the rotating test would go a long way towards enabling large numbers of evaluative material screening tests. NASA Glenn Research Center has been working to identify a static blade test procedure that would be effective at reproducing similar results as seen in rotating tests. The current effort compares analytical simulations of a bird strike on various non-rotating blades to a bird strike simulation on a rotating blade as a baseline case. Several different concepts for simulating the rotating loads on a non-rotating blade were analyzed with little success in duplicating the deformation results seen in the rotating case. The rotating blade behaves as if it were stiffer than the non-rotating blade resulting in less plastic deformation from a given bird impact. The key factor limiting the success of the non-rotating blade simulations is thought to be the effect of gyroscopics. Prior to this effort, it was anticipated the difficulty would be in matching the prestress in the blade due to centrifugal forces Additional work is needed to verify this assertion, and to determine if a static test procedure can simulate the gyroscopic effects in

  4. Effect of blade surface roughness on performance of axial flow fans with different blade cambers

    Science.gov (United States)

    Kaneko, K.; Setoguchi, T.; Nakano, T.; Inoue, M.

    1985-07-01

    Three kinds of axial fan rotor blades with different cambers were designed, and performance tests with various blade surface roughnesses were conducted. The total pressure coefficient, the fan efficiency, and the torque coefficient decrease with increasing surface roughness. The selection of the design camber has a significant influence on the deterioration of fan performance with surface roughness. For a smooth surface, a high-cambered blade indicates a more favorable performance than a low-cambered rotor blade, but such a blade is very sensitive to surface roughness and exhibits a remarkable deterioration in performance with increased roughness. For a low-cambered rotor blade, the torque coefficient changes little with increasing roughness. The empirical relation between turning angle variation of a two-dimensional cascade and surface roughness agrees well with these results only for a rotor blade designed for the optimum angle of attack.

  5. Prismatic Blade Measuring on a Wind Tunnel

    Directory of Open Access Journals (Sweden)

    Stech J.

    2013-04-01

    Full Text Available The results from measurement on the straight blade cascade are presented in the paper. The cascade is placed at the outlet of wind tunnel in ŠKODA POWER experimental base. The results in the form of velocity and loss fields behind blade cascade as well as the distribution of the loss coefficient in selected cross-section are evaluated.

  6. Method of making counterrotating aircraft propeller blades

    Science.gov (United States)

    Nelson, Joey L. (Inventor); Elston, III, Sidney B. (Inventor); Tseng, Wu-Yang (Inventor); Hemsworth, Martin C. (Inventor)

    1990-01-01

    An aircraft propeller blade is constructed by forming two shells of composite material laminates and bonding the two shells to a metallic spar with foam filler pieces interposed between the shells at desired locations. The blade is then balanced radially and chordwise.

  7. Massachusetts Large Blade Test Facility Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Rahul Yarala; Rob Priore

    2011-09-02

    Project Objective: The Massachusetts Clean Energy Center (CEC) will design, construct, and ultimately have responsibility for the operation of the Large Wind Turbine Blade Test Facility, which is an advanced blade testing facility capable of testing wind turbine blades up to at least 90 meters in length on three test stands. Background: Wind turbine blade testing is required to meet international design standards, and is a critical factor in maintaining high levels of reliability and mitigating the technical and financial risk of deploying massproduced wind turbine models. Testing is also needed to identify specific blade design issues that may contribute to reduced wind turbine reliability and performance. Testing is also required to optimize aerodynamics, structural performance, encourage new technologies and materials development making wind even more competitive. The objective of this project is to accelerate the design and construction of a large wind blade testing facility capable of testing blades with minimum queue times at a reasonable cost. This testing facility will encourage and provide the opportunity for the U.S wind industry to conduct more rigorous testing of blades to improve wind turbine reliability.

  8. Study of Wear of Pitched Blade Impellers

    Directory of Open Access Journals (Sweden)

    I. Fořt

    2000-01-01

    Full Text Available A study was made of the erosion of blades of pitched blade impellers in a suspension of solid particles in a liquid under a turbulent regime of flow of an agitated charge. The wear of the impeller is described by an analytical approximation in exponential form, and the influence of the pitch angle on the impeller blade wear was studied experimentally. It follows from the results of the experiments made that the wear rate of the pitched blade impellers increases linearly with the decreasing pitch angle within the interval a Î á15°; 45° ń. The proposed form of radial profile of the leading edge of the impeller blade enables us to calculate the surface of the worn blade. This quantity significantly decreases with the length of the period when the blades are affected by the solid particles, and its values calculated according to the suggested profile of the worn blade fit fairly well with the experimentally determined values. The results of the experiments performed are valid for homogeneous distribution of solid particles in an agitated suspension.

  9. Crack Propagation in Compressor Rotor Blade

    Science.gov (United States)

    2012-08-01

    by local Public Affairs Office) 13. SUPPLEMENTARY NOTES 14. ABSTRACT Turbomachine blading crack propagation and initiations are one of...the most important problems. Design, operation and modernization of the contemporary turbomachines are impossible without a detailed numerical and...Rao, J. S., Turbine Blade Life Estimation, Narosa Publishing House, (2000). Rao, J. S., Narayan, R. and Ranjith, M. C., Lifing of Turbomachine

  10. Application of Load Carrying Sandwich Elements in Wind Turbine Blades

    DEFF Research Database (Denmark)

    Jensen, Jacob Fisker; Schultz, Jacob Pagh; Berggreen, Carl Christian

    2005-01-01

    . For a single skin design, buckling is critical compared to other design criterions. By introducing sandwich, a significant weight reduction and increased buckling capacity is obtained. Tower clearance now becomes critical. Proper choice of core material and thickness is important to prevent face wrinkling...

  11. Propeller Blade Pressure Distribution due to Loading and Thickness Effects

    Science.gov (United States)

    1976-04-01

    the clockwise direction is R e Mqe - iq O = 7jMblcos(q -) (43)q q q where q is the phase angle (electrical) determined by -l (Mq) = tanq ~ (M )Re b...inch water tunnel using the closed-jet test section with a screen to produce the wake, a 37 !, I R-1869 3-cycle screen for the force along and moment...constant speed of 15 rps with free stream velocity close to 12.5 ft/sec. The design mean thrust coefficient KT was 0.150 (practically open- water value in

  12. Highly Loaded Fan by Using Tandem Cascade Rotor Blade

    Science.gov (United States)

    Hasegawa, Hiroaki; Suga, Shinya; Matsuoka, Akinori

    For axial flow compressors and fans in the aircraft engines higher pressure ratio is required in order to attain the high thrust engines. In this study, the fan with the tandem cascades was introduced to increase the fan pressure ratio. The use of tandem cascades in the fan allows savings in length and weight and therefore a compact fan could be built. The design of fan with tandem cascades and the fan testing were carried out to develop the high pressure ratio fan for the Air Turbo Ramjet (ATR) propulsion system. The ATR is a combined cycle engine which performs like a turbojet engine at subsonic speeds and a ramjet at supersonic speeds. In particular, high fan pressure ratio contributes to increase the engine thrust during subsonic flight at which the engine does not make use of ram effect. The results of the fan testing indicate that the pressure ratio of 2.2 is achieved in single stage fan.

  13. Turbomachine blading with splitter blades designed by solving the inverse flow field problem

    Science.gov (United States)

    Luu, T. S.; Viney, B.; Bencherif, L.

    1992-04-01

    The paper presents an inverse method for the turbomachine blading design in incompressible non viscous flow in order to avoid cavitation and gives a new approach of the boundary conditions to be settled in relation with bound vorticity distribution on the blades. Treating first the 2D cascade design, it shows how the blade must be generated with the given thickness distribution and must be loaded in order to obtain the desired outlet flow angle. The 3D design is analysed by two steps S2-S1 approach proposed by Wu[1]. For the meridian flow (S2 approach), the blade thickness is taken into account by the modification of metric tensor in the continuity equation. The governing one is provided by the hub to shroud equilibrium condition and the meridian stream function is choosen to define the flow field. This step leads to the determination of axisymmetrical stream sheets as well as the approximate camber surface of the blades. In the second step, blade to blade flow (S1 approach) is analyzed. The governing equation is deduced from the momentum equation which implies that the vorticity of the absolute velocity must be tangential to the stream sheet. The bound vorticity distribution must be the same one as in S2 approach and the residual flux crossing over the blade be conservative (transpiration model). These two relations constitute the boundary conditions for the S1 flow. The detection of this residual flux due to the normal component of the relative velocity on the blade surface leads to the rectification of the camber surface. The optimized design of the blading of a centifugal impeller with splitter blades is presented. Pour définir la géométrie des aubages, les méthodes conventionnelles prennent la distribution de vitesse sur les deux faces de l'aube comme données initiales. En appliquant cette approche, on perd le contrôle de l'épaisseur de l'aube. Pour y remédier, la présente méthode suggère une méthode inverse en représentant les aubes par une

  14. The SNL100-01 blade :

    Energy Technology Data Exchange (ETDEWEB)

    Griffith, Daniel

    2013-02-01

    A series of design studies to investigate the effect of carbon on blade weight and performance for large blades was performed using the Sandia 100-meter All-glass Baseline Blade design as a starting point. This document provides a description of the final carbon blade design, which is termed as SNL100-01. This report includes a summary of the design modifications applied to the baseline all-glass 100-meter design and a description of the NuMAD model files that are made publicly available. This document is intended primarily to be a companion document to the distribution of the NuMAD blade model files for SNL100-01.

  15. Advanced Blade Manufacturing Project - Final Report

    Energy Technology Data Exchange (ETDEWEB)

    POORE, ROBERT Z.

    1999-08-01

    The original scope of the project was to research improvements to the processes and materials used in the manufacture of wood-epoxy blades, conduct tests to qualify any new material or processes for use in blade design and subsequently build and test six blades using the improved processes and materials. In particular, ABM was interested in reducing blade cost and improving quality. In addition, ABM needed to find a replacement material for the mature Douglas fir used in the manufacturing process. The use of mature Douglas fir is commercially unacceptable because of its limited supply and environmental concerns associated with the use of mature timber. Unfortunately, the bankruptcy of FloWind in June 1997 and a dramatic reduction in AWT sales made it impossible for ABM to complete the full scope of work. However, sufficient research and testing were completed to identify several promising changes in the blade manufacturing process and develop a preliminary design incorporating these changes.

  16. Failure analysis of air fan blades

    Institute of Scientific and Technical Information of China (English)

    WANG Yan-qing; JI Zhe; CUI Yong-li; CUI Chun-zhi; SUN Zhi

    2008-01-01

    The failure of all 12 blades of an air fan was investigated by metallurgical and mechanical experiments and an examina-tion of the fracture surface. The experimental results show that the cast aluminium-silicon alloy without any modification had a number of material defects, such as coarse grains, a loose structure, a large number of shrinkage holes, a long and thin bold-pin shaped silicon-phase, poor material strength and serious brittleness. In addition, installed on the spindle without elastic conjunction,blade No. 10 vibrated and inevitably.spun off due to the large centrifugal force. Therefore, blade No. 10 first cracked at the locking handle, then broke at the root, which caused all the other 11 blades to be broken by the crack of blade No.10.

  17. Modal analysis of wind turbine blades

    DEFF Research Database (Denmark)

    Larsen, Gunner Chr.; Hansen, M.H.; Baumgart, A.

    2002-01-01

    The modal analysis technique has been used to identify essential dynamic properties of wind turbine blades like natural frequencies, damping characteristics and mode shapes. Different experimental procedures have been considered, and the most appropriateof these has been selected. Although...... the comparison is based on measurements on a LM 19 m blade, the recommendations given are believed to be valid for other wind turbine blades as well. The reliability of the selected experimental analysis has beenquantified by estimating the unsystematic variations in the experimental findings. Satisfactory....... The experimental analysis of the LM 19 m blade has been compared with results from a state-of-the-art FE-modeling ofthe same blade. For some of the higher modes substantial discrepancies between the natural frequencies originating from the FE-modeling and the modal analysis, respectively, are observed. In general...

  18. Qualification of a Glassy Carbon Blade for a LHC Fast Vacuum Valve

    CERN Document Server

    Garion, C

    2013-01-01

    To protect sensitive LHC machine systems against an unexpected gas inrush, a fast vacuum valve system is under development at CERN. The design of the shutter has to be compatible with dynamic loads occurring during the fast closure, namely in the 20 ms range. The material has to fulfil all main requirements such as transparency, high melting temperature, dust free and adequate leak tightness. A development of a blade in vitreous carbon material has been carried out at CERN. The blade has been successfully integrated in a commercial pendulum fast valve. In this paper, the vacuum and mechanical qualification tests are presented.

  19. Crack of a first stage blade in a steam turbine

    Directory of Open Access Journals (Sweden)

    M. Nurbanasari

    2014-10-01

    Full Text Available The failure of the first stage blade in a steam turbine of 55 MW was investigated. The blade was made of 17-4 PH stainless steel and has been used for 12 years before failure. The current work aims to find out the main cause of the first stage blade failure. The methods for investigation were metallurgical analysis, chemical composition test, and hardness measurement. The result showed that there was no evidence the blade failure was due to material. The damage found on the blade namely crack on the blade root. Two locations of the crack observed at the blade root, which was at the tang and the fillet, with different failure modes. In general, the damage of the blade was started by the corrosion occurred on the blade root. The crack at the blade root tang was due to corrosion fatigue and the crack occurred at the blade root fillet owing to stress corrosion cracking.

  20. Airfoil family design for large offshore wind turbine blades

    Science.gov (United States)

    Méndez, B.; Munduate, X.; San Miguel, U.

    2014-06-01

    Wind turbine blades size has scaled-up during last years due to wind turbine platform increase especially for offshore applications. The EOLIA project 2007-2010 (Spanish Goverment funded project) was focused on the design of large offshore wind turbines for deep waters. The project was managed by ACCIONA Energia and the wind turbine technology was designed by ACCIONA Windpower. The project included the design of a wind turbine airfoil family especially conceived for large offshore wind turbine blades, in the order of 5MW machine. Large offshore wind turbines suffer high extreme loads due to their size, in addition the lack of noise restrictions allow higher tip speeds. Consequently, the airfoils presented in this work are designed for high Reynolds numbers with the main goal of reducing blade loads and mantainig power production. The new airfoil family was designed in collaboration with CENER (Spanish National Renewable Energy Centre). The airfoil family was designed using a evolutionary algorithm based optimization tool with different objectives, both aerodynamic and structural, coupled with an airfoil geometry generation tool. Force coefficients of the designed airfoil were obtained using the panel code XFOIL in which the boundary layer/inviscid flow coupling is ineracted via surface transpiration model. The desing methodology includes a novel technique to define the objective functions based on normalizing the functions using weight parameters created from data of airfoils used as reference. Four airfoils have been designed, here three of them will be presented, with relative thickness of 18%, 21%, 25%, which have been verified with the in-house CFD code, Wind Multi Block WMB, and later validated with wind tunnel experiments. Some of the objectives for the designed airfoils concern the aerodynamic behavior (high efficiency and lift, high tangential coefficient, insensitivity to rough conditions, etc.), others concern the geometry (good for structural design

  1. Composite Structural Analysis of Flat-Back Shaped Blade for Multi-MW Class Wind Turbine

    Science.gov (United States)

    Kim, Soo-Hyun; Bang, Hyung-Joon; Shin, Hyung-Ki; Jang, Moon-Seok

    2014-06-01

    This paper provides an overview of failure mode estimation based on 3D structural finite element (FE) analysis of the flat-back shaped wind turbine blade. Buckling stability, fiber failure (FF), and inter-fiber failure (IFF) analyses were performed to account for delamination or matrix failure of composite materials and to predict the realistic behavior of the entire blade region. Puck's fracture criteria were used for IFF evaluation. Blade design loads applicable to multi-megawatt (MW) wind turbine systems were calculated according to the Germanischer Lloyd (GL) guideline and the International Electrotechnical Commission (IEC) 61400-1 standard, under Class IIA wind conditions. After the post-processing of final load results, a number of principal load cases were selected and converted into applied forces at the each section along the blade's radius of the FE model. Nonlinear static analyses were performed for laminate failure, FF, and IFF check. For buckling stability, linear eigenvalue analysis was performed. As a result, we were able to estimate the failure mode and locate the major weak point.

  2. Design and analysis of small wind turbine blades with wakes similar to those of industrial scale turbines

    Science.gov (United States)

    Hassanzadeh, Arash; Naughton, Jonathan

    2016-11-01

    A new design approach has been developed for wind turbine blades to be used in wind tunnel experiments that study wind turbine wakes. The approach allows wakes of small scale (2 m diameter) wind turbine rotors to simulate the important physics of wakes generated by a "parent" industrial scale wind turbine rotor despite the difference in size. The design approach forces the normalized normal and tangential force distributions of the small scale wind turbine blades to match those of the "parent" industrial scale wind turbine blades. The wake arises from the interaction between the flow and the blade, which imparts a momentum deficit and rotation to the flow due to the forces created by the blade on the flow. In addition, the wake dynamics and stability are affected by the load distribution across the blade. Thus, it is expected that matching normalized force distributions should result in similar wake structure. To independently assess the blades designed using this approach, the "parent" industrial scale and small scale wind turbine rotors are modeled using a free vortex wake method to study the generation and evolution of the two wakes. This work was supported by the U.S. Department of Energy, Office of Science, Basic Energy Sciences, under Award # DE-SC0012671.

  3. Influence of pitch, twist, and taper on a blade`s performance loss due to roughness

    Energy Technology Data Exchange (ETDEWEB)

    Tangler, J.L. [National Renewable Energy Laboratory, Golden, Colorado (United States)

    1997-08-01

    The purpose of this study was to determine the influence of blade geometric parameters such as pitch, twist, and taper on a blade`s sensitivity to leading edge roughness. The approach began with an evaluation of available test data of performance degradation due to roughness effects for several rotors. In addition to airfoil geometry, this evaluation suggested that a rotor`s sensitivity to roughness was also influenced by the blade geometric parameters. Parametric studies were conducted using the PROP computer code with wind-tunnel airfoil characteristics for smooth and rough surface conditions to quantify the performance loss due to roughness for tapered and twisted blades relative to a constant-chord, non-twisted blade at several blade pitch angles. The results indicate that a constant-chord, non-twisted blade pitched toward stall will have the greatest losses due to roughness. The use of twist, taper, and positive blade pitch angles all help reduce the angle-of-attack distribution along the blade for a given wind speed and the associated performance degradation due to roughness. (au)

  4. Influence of pitch, twist, and taper on a blade`s performance loss due to roughness

    Energy Technology Data Exchange (ETDEWEB)

    Tangler, J.L. [National Renewable Energy Lab., Golden, CO (United States)

    1996-12-31

    The purpose of this study was to determine the influence of blade geometric parameters such as pitch, twist, and taper on a blade`s sensitivity to leading edge roughness. The approach began with an evaluation of available test data of performance degradation due to roughness effects for several rotors. In addition to airfoil geometry, this evaluation suggested that a rotor`s sensitivity to roughness was also influenced by the blade geometric parameters. Parametric studies were conducted using the PROP computer code with wind-tunnel airfoil characteristics for smooth and rough surface conditions to quantify the performance loss due to roughness for tapered and twisted blades relative to a constant-chord, non-twisted blade at several blade pitch angles. The results indicate that a constant-chord, non-twisted blade pitched toward stall will have the greatest losses due to roughness. The use of twist, taper, and positive blade pitch angles all help reduce the angle-of-attack distribution along the blade for a given wind speed and the associated performance degradation due to roughness. 8 refs., 6 figs.

  5. Photogrammetric detection technique for rotor blades structural characterization

    Science.gov (United States)

    Enei, C.; Bernardini, G.; Serafini, J.; Mattioni, L.; Ficuciello, C.; Vezzari, V.

    2015-11-01

    This paper describes an innovative use of photogrammetric detection techniques to experimentally estimate structural/inertial properties of helicopter rotor blades. The identification algorithms for the evaluation of mass and flexural stiffness distributions are an extension of the ones proposed by Larsen, whereas the procedure for torsional properties determination (stiffness and shear center position) is based on the Euler-Prandtl beam theory. These algorithms rely on measurements performed through photogrammetric detection, which requires the collection of digital photos allowing the identification of 3D coordinates of labeled points (markers) on the structure through the correlation of 2D pictures. The displacements are evaluated by comparing the positions of markers in loaded and reference configuration. Being the applied loads known, the structural characteristics can be directly obtained from the measured displacements. The accuracy of the proposed identification algorithms has been firstly verified by comparison with numerical and experimental data, and then applied to the structural characterization of two main rotor blades, designed for ultra-light helicopter applications.

  6. Jet flow control at the blade scale to manipulate lift

    Science.gov (United States)

    Braud, Caroline; Guilmineau, Emmanuel

    2016-09-01

    The turbulent atmospheric boundary layer in which wind turbines are implemented is strongly inhomogeneous and unsteady. This induces unsteady mechanical loads at different characteristic time scales from seconds to minutes which limits significantly their life time. Different control strategies have been proposed in the framework of the French ANR SmartEole project to alleviate the impact of these upstream fluctuations at the farm, wind turbine and blade scales (i.e. characteristic time scales from seconds to minutes). The present work, which is part of this ANR project, focuses on the flow control strategies at the blade scale, to manipulate lift and thus alleviate fatigue loads. The design of a NACA654-421 airfoil profile has been modified to be able to implement jet control. Slotted jet and discrete jet configurations were implemented numerically and experimentally respectively. Results show the ability of both configurations to increase the lift by up to 30% using a significant redistribution of the mean shear. Efficiency seems to be more important using slotted jets, which however needs to be confirmed from 3D simulations.

  7. Reliability-Based Calibration of Partial Safety Factors for Wind Turbine Blades

    DEFF Research Database (Denmark)

    Toft, Henrik Stensgaard; Branner, Kim; Sørensen, John Dalsgaard;

    2011-01-01

    The reliability of a wind turbine blade can be estimated using a response surface technique, the First Order Reliability Method (FORM) and Monte Carlo simulation. The response surface is here estimated based on nonlinear finite element analysis by which nonlinear failure modes due to e.g. buckling...... of the unidirectional laminas. For this failure mode the reliability is estimated along the centreline of the main spar cap. The results show significant variations in the reliability along the blade length....... can be taken into account. Stochastic models for the material properties and the load-effect are formulated in order to take physical, model and statistical uncertainties into account. The blade fails due to buckling of the main spar cap which results in high stresses in the transverse direction...

  8. Fatigue fracture of cutter blade made of high-speed steel

    Directory of Open Access Journals (Sweden)

    Beata Letkowska

    2015-04-01

    Full Text Available The quality of the surface of cyclically loaded components is very important. Many observations confirm that the root cause of the micro cracks (causing the fatigue fracture are primarily a surface's defects appearing during production process. These surface defects can be also caused by engraving processes used to perform identification marks. This paper presents the failure analysis of broken blade of the cutter Ku 500VX. The blade was subject of standard metallographic examination, hardness measurements, fractography analysis and metallographic studies using stereoscopic, light and scanning electron microscopes. The damage of the blade was caused by changes of the structure (formation of the brittle micro dendritic structure that occurred during manual electric engraving process when the material was heated till its melting point. As a result the stresses occurred in surface what provided to micro cracking and to propagate the fatigue fracture. The origin of this fatigue fracture was in the place where the inscription was made.

  9. Improved design for large wind turbine blades of fibre composites (Phase 4) - Summary report

    DEFF Research Database (Denmark)

    Sørensen, Bent F.; Toftegaard, Helmuth Langmaack; Goutianos, Stergios;

    Results are summarised for the project "Improved design for large wind turbine blades (Phase 4)", partially supported by the Danish Energy Agency under the Ministry of Climate and Energy through the EUDP journal no.: 33033-0267. The aim of the project was to develop new and better design methods...... for wind turbine blades, so that uncertainties associated with damage and defects can be reduced. The topics that are studied include buckling-driven delamination of flat load-carrying laminates, cracking along interfaces in material joints (fracture mechanical characterisation and modelling), cyclic crack...... growth with large scale bridging and the use of cohesive laws in finite element programmes for simulating wind turbine blade failure. An overview is given of the methods and the major research results of the project. The implementation of the knowledge in the industry is discussed. Finally, some ideas...

  10. Improved design for large wind turbine blades of fibre composites (Phase 4) - Summary report

    Energy Technology Data Exchange (ETDEWEB)

    Soerensen, B.F.; Toftegaard, H.; Goutanos, S. (Risoe DTU, Materials Research Div., Roskilde (Denmark)); Branner, K.; Berring, P. (Risoe DTU, Wind Energy Div., Roskilde (Denmark)); Lund, E. (Aalborg Univ., Dept. of Mechanical Engineering, Aalborg (Denmark)); Wedel-Heinen, J. (Vestas Wind System, Randers (Denmark)); Garm, J.H. (LM Wind Power, Kolding (Denmark))

    2010-06-15

    Results are summarised for the project 'Improved design for large wind turbine blades (Phase 4)', partially supported by the Danish Energy Agency under the Ministry of Climate and Energy through the EUDP journal no.: 33033-0267. The aim of the project was to develop new and better design methods for wind turbine blades, so that uncertainties associated with damage and defects can be reduced. The topics that are studied include buckling-driven delamination of flat load-carrying laminates, cracking along interfaces in material joints (fracture mechanical characterisation and modelling), cyclic crack growth with large scale bridging and the use of cohesive laws in finite element programmes for simulating wind turbine blade failure. An overview is given of the methods and the major research results of the project. The implementation of the knowledge in the industry is discussed. Finally, some ideas for future research activities are considered. (author)

  11. Reliability-Based Calibration of Partial Safety Factors for Wind Turbine Blades

    DEFF Research Database (Denmark)

    Toft, Henrik Stensgaard; Branner, Kim; Sørensen, John Dalsgaard

    2011-01-01

    The reliability of a wind turbine blade can be estimated using a response surface technique, the First Order Reliability Method (FORM) and Monte Carlo simulation. The response surface is here estimated based on nonlinear finite element analysis by which nonlinear failure modes due to e.g. buckling...... can be taken into account. Stochastic models for the material properties and the load-effect are formulated in order to take physical, model and statistical uncertainties into account. The blade fails due to buckling of the main spar cap which results in high stresses in the transverse direction...... of the unidirectional laminas. For this failure mode the reliability is estimated along the centreline of the main spar cap. The results show significant variations in the reliability along the blade length....

  12. Aeroelastic stability of coupled flap-lag motion of hingeless helicopter blades at arbitrary advance ratios

    Science.gov (United States)

    Friedmann, P.; Silverthorn, L. J.

    1974-01-01

    Equations for large amplitude coupled flap-lag motion of a hingeless elastic helicopter blade in forward flight are derived. Only a torsionally rigid blade excited by quasi-steady aerodynamic loads is considered. The effects of reversed flow together with some new terms due to radial flow are included. Using Galerkin's method the spatial dependence is eliminated and the equations are linearized about a suitable equilibrium position. The resulting system of homogeneous periodic equations is solved using multivariable Floquet-Liapunov theory, and the transition matrix at the end of the period is evaluated by two separate methods. Computational efficiency of the two numerical methods is compared. Results illustrating the effects of forward flight and various important blade parameters on the stability boundaries are presented.

  13. Assessment Report on Innovative Rotor Blades (MAREWINT WP1,D1.3)

    DEFF Research Database (Denmark)

    McGugan, Malcolm; Leble, Vladimir; Pereira, Gilmar Ferreira

    the innovative concept development for wind turbine blades. This covers models and experiments with damage measurement systems embedded within the composite material/structure and numerical methods investigating the effects of leading and trailing edge flaps on modifying the aerodynamic loads on the operating......The offshore wind energy industry faces many challenges in the short to medium term if it is to meet the ambitions of the global community for sustainable energy supply in the future. Not least among these challenges is the issue of rotor blades. Innovative design for “smart” rotor blades...... with embedded sensors and actuation are being developed that will deliver an improved whole-life performance, and a structural health management based operational concept. In this report, the work of two early stage researchers within the Initial Training Network MAREWINT is presented that support...

  14. Multiobjective Optimization Design of Double-Row Blades Hydraulic Retarder with Surrogate Model

    Directory of Open Access Journals (Sweden)

    Liu Chunbao

    2015-02-01

    Full Text Available For the design of double-row blades hydraulic retarder involves too many parameters, the solution process of the optimal parameter combination is characterized by the large calculation load, the long calculation time, and the high cost. In this paper, we proposed a multiobjective optimization method to obtain the optimal balanced solution between the braking torque and volume of double-row blades hydraulic retarder. Moreover, we established the surrogate model for objective function with radial basis function (RBF, thus avoiding the time-consuming three-dimensional modeling and fluid simulation. Then, nondominated sorting genetic algorithm-II (NSGA-II was adopted to obtain the optimal combination solution of design variables. Moreover, the comparison results of computational fluid dynamics (CFD values of the optimal combination parameters and original design parameters indicated that the multiobjective optimization method based on surrogate model was applicable for the design of double-row blades hydraulic retarder.

  15. The SNL100-02 blade :

    Energy Technology Data Exchange (ETDEWEB)

    Griffith, Daniel

    2013-11-01

    A series of design studies are performed to investigate the effects of advanced core materials and a new core material strategy on blade weight and performance for large blades using the Sandia 100-meter blade designs as a starting point. The initial core material design studies were based on the SNL100-01 100- meter carbon spar design. Advanced core material with improved performance to weight was investigated with the goal to reduce core material content in the design and reduce blade weight. A secondary element of the core study was to evaluate the suitability of core materials from natural, regrowable sources such as balsa and recyclable foam materials. The new core strategy for the SNL100-02 design resulted in a design mass of 59 tons, which is a 20% reduction from the most recent SNL100-01 carbon spar design and over 48% reduction from the initial SNL100-00 all-glass baseline blade. This document provides a description of the final SNL100-02 design, includes a description of the major design modifications, and summarizes the pertinent blade design information. This document is also intended to be a companion document to the distribution of the NuMAD blade model files for SNL100-02 that are made publicly available.

  16. Blade Deterioration in a Gas Turbine Engine

    Directory of Open Access Journals (Sweden)

    W. Tabakoff

    1998-01-01

    Full Text Available A study has been conducted to predict blade erosion of gas turbine engines. The blade material erosion model is based on three dimensional particle trajectory simulation in the three-dimensional turbine flow field. The trajectories provide the special distribution of the particle impact parameters over the blade surface. A semi-empirical erosion model, derived from erosion tests of material samples at different particulate flow conditions, is used in the prediction of blade surface erosion based on the trajectory impact data. To improve the blade erosion resistance and to decrease the blade deterioration, the blades must be coated. For this purpose, an experimental study was conducted to investigate the behavior of rhodium platinum aluminide coating exposed to erosion by fly ash particles. New protective coatings are developed for erosion and thermal barrier. Chemical vapor deposition technique (CVD was used to apply the ceramic TiC coatings on INCO 718 and stainless steel 410. The erosive wear of the coated samples was investigated experimentally by exposing them to particle laden flow at velocities from 180 to 305m/s and temperatures from ambient to 538°C in a specially designed erosion wind tunnel. Both materials (INCO 718 and stainless steel 410 coated with CVD TiC showed one order of magnitude less erosion rate compared to some commercial coatings on the same substrates.

  17. A Model Based Control methodology combining Blade Pitch and Adaptive Trailing Edge Flaps in a common framework

    DEFF Research Database (Denmark)

    Henriksen, Lars Christian; Bergami, Leonardo; Andersen, Peter Bjørn

    2013-01-01

    This work investigates how adaptive trailing edge flaps and classical blade pitch can work in concert using a model-based state space control formulation. The trade-off between load reduction and actuator activity is decided by setting different weights in the objective function used by the model......-based controller. The combined control approach allow to achieve higher load alleviations, furthermore, in the presence of e.g. deterioration of an actuator, it enables an online re-tuning of the workload distribution of blade pitch and trailing edge flaps, thus potentially increasing the smart rotor reliability....

  18. A Model Based Control methodology combining Blade Pitch and Adaptive Trailing Edge Flaps in a common framework

    DEFF Research Database (Denmark)

    This work investigates how adaptive trailing edge flaps and classical blade pitch can work in concert using a model-based state space control formulation. The trade-off between load reduction and actuator activity is decided by setting different weights in the objective function used by the model......-based controller. The combined control approach allow to achieve higher load alleviations, furthermore, in the presence of e.g. deterioration of an actuator, it enables an online re-tuning of the workload distribution of blade pitch and trailing edge flaps, thus potentially increasing the smart rotor reliability....

  19. Wind turbine blade waste in 2050.

    Science.gov (United States)

    Liu, Pu; Barlow, Claire Y

    2017-02-16

    Wind energy has developed rapidly over the last two decades to become one of the most promising and economically viable sources of renewable energy. Although wind energy is claimed to provide clean renewable energy without any emissions during operation, but it is only one side of the coin. The blades, one of the most important components in the wind turbines, made with composite, are currently regarded as unrecyclable. With the first wave of early commercial wind turbine installations now approaching their end of life, the problem of blade disposal is just beginning to emerge as a significant factor for the future. This paper is aimed at discovering the magnitude of the wind turbine blade waste problem, looking not only at disposal but at all stages of a blade's lifecycle. The first stage of the research, the subject of this paper, is to accurately estimate present and future wind turbine blade waste inventory using the most recent and most accurate data available. The result will provide a solid reference point to help the industry and policy makers to understand the size of potential environmental problem and to help to manage it better. This study starts by estimating the annual blade material usage with wind energy installed capacity and average blade weight. The effect of other waste contributing factors in the full lifecycle of wind turbine blades is then included, using industrial data from the manufacturing, testing and in-service stages. The research indicates that there will be 43 million tonnes of blade waste worldwide by 2050 with China possessing 40% of the waste, Europe 25%, the United States 16% and the rest of the world 19%.

  20. Anisotropic beam model for analysis and design of passive controlled wind turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Branner, K.; Blasques, J.P.; Kim, T.; Fedorov, V.A.; Berring, P.; Bitsche, R.D.; Berggreen, C.

    2012-02-15

    The main objective of the project was, through theoretical and experimental research, to develop and validate a fully coupled, general beam element that can be used for advanced and rapid analysis of wind turbine blades. This is fully achieved in the project and the beam element has even been implemented in the aeroelastic code HAWC2. It has also been demonstrated through a parametric study in the project that a promising possibility with the tool is to reduce fatigue loads through structural couplings. More work is needed before these possibilities are fully explored and blades with structural couplings can be put into production. A cross section analysis tool BECAS (BEam Cross section Analysis Software) has been developed and validated in the project. BECAS is able to predict all geometrical and material induced couplings. This tool has obtained great interest from both industry and academia. The developed fully coupled beam element and cross section analysis tool has been validated against both numerical calculations and experimental measurements. Numerical validation has been performed against beam type calculations including Variational Asymptotical Beam Section Analysis (VABS) and detailed shell and solid finite element analyses. Experimental validation included specially designed beams with built-in couplings, a full-scale blade section originally without couplings, which subsequently was modified with extra composite layers in order to obtain measurable couplings. Both static testing and dynamic modal analysis tests have been performed. The results from the project now make it possible to use structural couplings in an intelligent manner for the design of future wind turbine blades. The developed beam element is especially developed for wind turbine blades and can be used for modeling blades with initial curvature (pre-bending), initial twist and taper. Finally, it have been studied what size of structural couplings can be obtained in current and future

  1. Rotor blade online monitoring and fault diagnosis technology research

    DEFF Research Database (Denmark)

    Tesauro, Angelo; Pavese, Christian; Branner, Kim

    Rotor blade online monitoring and fault diagnosis technology is an important way to find blade failure mechanisms and thereby improve the blade design. Condition monitoring of rotor blades is necessary in order to ensure the safe operation of the wind turbine, make the maintenance more economical...

  2. Structural optimization study of composite wind turbine blade

    DEFF Research Database (Denmark)

    Chen, Jin; Shen, Wen Zhong; Wang, Quan;

    2013-01-01

    In this paper the initial layout of a 2. MW composite wind turbine blade is designed first. The new airfoils families are selected to design a 2. MW wind turbine blade. The finite element parametric model for the blade is established. Based on the modified Blade Element Momentum theory, a new one...

  3. Predicted electrothermal deicing of aircraft blades

    Science.gov (United States)

    Keith, T. G., Jr.; Masiulaniec, K. C.; Dewitt, K. J.; Chao, D. F.

    1984-01-01

    A finite difference method is presented for the transient two-dimensional simulation of an electrothermal de-icer pad of an aircraft wing or blade. The irregular geometry of the composite ice laden blade is handled by use of a body fitted coordinate transformation. By this approach the various blade layers are mapped into a set of stacked rectangular strips in which the numerical solution takes place. Several heat conduction examples are presented in order to demonstrate the accuracy of the numerical procedure. Ice melting time predictions are made and compared to earlier predictions where possible. Finally, a new graphical presentation of thermal results is shown.

  4. Rotating blade vibration analysis using shells

    Science.gov (United States)

    Leissa, A. W.; Lee, J. K.; Wang, A. J.

    1981-01-01

    Shallow shell theory and the Ritz method are employed to determine the frequencies and mode shapes of turbomachinery blades having both camber and twist, rotating with non-zero angles of attack. Frequencies obtained for different degrees of shallowness and thickness are compared with results available in the literature, obtained from finite element analyses of nonrotating blades. Frequencies are also determined for a rotating blade, showing the effects of changing the (1) angular velocity of rotation, (2) disk radius and (3) angle of attack, as well as the significance of the most important body force terms.

  5. Structural Analysis of Basalt Fiber Reinforced Plastic Wind Turbine Blade

    Directory of Open Access Journals (Sweden)

    Mengal Ali Nawaz

    2014-07-01

    Full Text Available In this study, Basalt fiber reinforced plastic (BFRP wind turbine blade was analyzed and compared with Glass fiber reinforced plastic blade (GFRP. Finite element analysis (FEA of blade was carried out using ANSYS. Data for FEA was obtained by using rule of mixture. The shell element in ANSYS was used to simulate the wind turbine blade and to conduct its strength analysis. The structural analysis and comparison of blade deformations proved that BFRP wind turbine blade has better strength compared to GFRP wind turbine blade.

  6. Modelling of lightning streamer formation and propagation in wind turbine blades

    DEFF Research Database (Denmark)

    Candela Garolera, Anna; Holbøll, Joachim; Madsen, Søren Find

    2013-01-01

    The positioning of lightning air terminations along a wind turbine blade is a complex issue to consider when designing the lightning protection of wind turbine blades. According to the IEC 61400-24 on lightning protection of wind turbines, the interception efficiency depends on the effectiveness ...... models can involve a high level of detail and therefore be used in the detailed positioning of air terminations in blades equipped with conductive elements such as carbon fiber or electrical monitoring systems (load, temperature, etc.)....... setups. Furthermore, the tests may need to be repeated when a new conducting element is included in the blade with unpredictable effects for the lightning protection system. Numerical methods to determine the areas of a structure more likely to be struck by lightning have proved to be a useful tool....... The present paper presents a method to investigate the origin and propagation of streamers from different conductive elements of the blade when exposed to a high electric field. The calculations are performed using dynamic simulations with the finite element method, and the results have been correlated...

  7. Low-pressure reversible axial fan with straight profile blades and relatively high efficiency

    Directory of Open Access Journals (Sweden)

    Spasić Živan T.

    2012-01-01

    Full Text Available The paper presents the design and operating characteristics of a model of reversible axial fan with only one impeller, whose reversibility is achieved by changing the direction of rotation. The fan is designed for the purpose of providing alternating air circulation in wood dryers in order to reduce the consumption of electricity for the fan and increase energy efficiency of the entire dryer. To satisfy the reversibility of flow, the shape of the blade profile is symmetrical along the longitudinal and transversal axes of the profile. The fan is designed with equal specific work of all elementary stages, using the method of lift forces. The impeller blades have straight mean line profiles. The shape of the blade profile was adopted after the numerical simulations were carried out and high efficiency was achieved. Based on the calculation and conducted numerical simulations, a physical model of the fan was created and tested on a standard test rig, with air loading at the suction side of the fan. The operating characteristics are shown for different blade angles. The obtained maximum efficiency was around 0.65, which represents a rather high value for axial fans with straight profile blades.

  8. Analysis of Stainless Steel Sandwich Panels with a Metal Foam Care for Lightweight Fan Blade Design

    Science.gov (United States)

    Min, James B.; Ghosn, Louis J.; Lerch, Bradley A.; Raj, Sai V.; Holland, Frederic A., Jr.; Hebsur, Mohan G.

    2004-01-01

    The quest for cheap, low density and high performance materials in the design of aircraft and rotorcraft engine fan and propeller blades poses immense challenges to the materials and structural design engineers. Traditionally, these components have been fabricated using expensive materials such as light weight titanium alloys, polymeric composite materials and carbon-carbon composites. The present study investigates the use of P sandwich foam fan blade made up of solid face sheets and a metal foam core. The face sheets and the metal foam core material were an aerospace grade precipitation hardened 17-4 PH stainless steel with high strength and high toughness. The stiffness of the sandwich structure is increased by separating the two face sheets by a foam core. The resulting structure possesses a high stiffness while being lighter than a similar solid construction. Since the face sheets carry the applied bending loads, the sandwich architecture is a viable engineering concept. The material properties of 17-4 PH metal foam are reviewed briefly to describe the characteristics of the sandwich structure for a fan blade application. A vibration analysis for natural frequencies and P detailed stress analysis on the 17-4 PH sandwich foam blade design for different combinations of skin thickness and core volume %re presented with a comparison to a solid titanium blade.

  9. OPTIMIZING THE SHAPE OF ROTOR BLADES FOR MAXIMUM POWER EXTRACTION IN MARINE CURRENT TURBINES

    Directory of Open Access Journals (Sweden)

    J.A. Esfahani

    2012-12-01

    Full Text Available In this paper the shape of rotor blades in Marine Current Turbines (MCTs are investigated. The evaluation of hydrodynamic loads on blades is performed based on the Blade Element Momentum (BEM theory. The shape of blades is optimized according to the main parameters in the configuration and operation of these devices. The optimization is conducted based on the ability of the blades to harness the maximum energy during operating. The main parameters investigated are the tip speed ratio and angle of attack. Furthermore, the influence of these parameters on the maximum energy extraction from fluid flow over a hydrofoil is evaluated. It is shown that the effect of the angle of attack on power extraction is greater than that of the tip speed ratio, while both are found to be significant. Additionally, the proper angle of attack is the angle at which the lift to drag ratio is at its maximum value. However, if a proper angle of attack is chosen, the variations in power coefficient would not be effectively changed with small variations in the tip speed ratio.

  10. Doctor Blade-Coated Polymer Solar Cells

    KAUST Repository

    Cho, Nam Chul

    2016-10-25

    In this work, we report polymer solar cells based on blade-coated P3HT:PC71BM and PBDTTT-EFT:PC71BM bulk heterojunction photoactive layers. Enhanced power conversion efficiency of 2.75 (conventional structure) and 3.03% (inverted structure) with improved reproducibility was obtained from blade-coated P3HT:PC71BM solar cells, compared to spin-coated ones. Furthermore, by demonstrating 3.10% efficiency flexible solar cells using blade-coated PBDTTT-EFT:PC71BM films on the plastic substrates, we suggest the potential applicability of blade coating technique to the high throughput roll-to-roll fabrication systems.

  11. Wireless Inductive Power Device Suppresses Blade Vibrations

    Science.gov (United States)

    Morrison, Carlos R.; Provenza, Andrew J.; Choi, Benjamin B.; Bakhle, Milind A.; Min, James B.; Stefko, George L.; Duffy, Kirsten P.; Fougers, Alan J.

    2011-01-01

    Vibration in turbomachinery can cause blade failures and leads to the use of heavier, thicker blades that result in lower aerodynamic efficiency and increased noise. Metal and/or composite fatigue in the blades of jet engines has resulted in blade destruction and loss of lives. Techniques for suppressing low-frequency blade vibration, such as gtuned circuit resistive dissipation of vibratory energy, h or simply "passive damping," can require electronics incorporating coils of unwieldy dimensions and adding unwanted weight to the rotor. Other approaches, using vibration-dampening devices or damping material, could add undesirable weight to the blades or hub, making them less efficient. A wireless inductive power device (WIPD) was designed, fabricated, and developed for use in the NASA Glenn's "Dynamic Spin Rig" (DSR) facility. The DSR is used to simulate the functionality of turbomachinery. The relatively small and lightweight device [10 lb (approx.=4.5 kg)] replaces the existing venerable and bulky slip-ring. The goal is the eventual integration of this technology into actual turbomachinery such as jet engines or electric power generators, wherein the device will facilitate the suppression of potentially destructive vibrations in fan blades. This technology obviates slip rings, which require cooling and can prove unreliable or be problematic over time. The WIPD consists of two parts: a remote element, which is positioned on the rotor and provides up to 100 W of electrical power to thin, lightweight piezoelectric patches strategically placed on/in fan blades; and a stationary base unit that wirelessly communicates with the remote unit. The base unit supplies inductive power, and also acts as an input and output corridor for wireless measurement, and active control command to the remote unit. Efficient engine operation necessitates minimal disturbance to the gas flow across the turbine blades in any effort to moderate blade vibration. This innovation makes it

  12. Torsional Performance of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Berring, Peter; Branner, Kim; Berggreen, Christian

    2007-01-01

    The complete 3D static responses of two different eight meter long wind turbine blade sections were tested. To experimentally investigate the 3D response, an advanced 3D digital optical deformation measuring system (ARAMIS 2M and 4M) was applied in this work. This system measures the full......-field displacements (ux, uy and uz) of the blade surface. A least squares algorithm was developed, which fits a plane through each deformed cross section, and defines a single set of displacements and rotations (three displacements and rotations) per cross section. This least squares algorithm was also used...... to accommodate problems with a flexible boundary condition by determining the displacements and rotations for a cross section near the boundary. These displacements and rotations are subtracted from all other cross sections along the blade and thereby making the blade section fully fixed at the chosen cross...

  13. Shape Optimization of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Wang, Xudong; Shen, Wen Zhong; Zhu, Wei Jun

    2009-01-01

    This paper presents a design tool for optimizing wind turbine blades. The design model is based on an aerodynamic/aero-elastic code that includes the structural dynamics of the blades and the Blade Element Momentum (BEM) theory. To model the main aero-elastic behaviour of a real wind turbine...... of the rotor. The design variables used in the current study are the blade shape parameters, including chord, twist and relative thickness. To validate the implementation of the aerodynamic/aero-elastic model, the computed aerodynamic results are compared to experimental data for the experimental rotor used...... in the European Commision-sponsored project Model Experiments in Controlled Conditions, (MEXICO) and the computed aero-elastic results are examined against the FLEX code for flow post the Tjereborg 2 MW rotor. To illustrate the optimization technique, three wind turbine rotors of different sizes (the MEXICO 25 k...

  14. Failure analysis of jet engine turbine blade

    OpenAIRE

    MILAN T. JOVANOVIĆ; Vesna Maksimović; Ivana Cvijović-Alagić

    2016-01-01

    Jet engine turbine blade cast by investment precision casting of Ni-base superalloy, which failed during exploatation, was the subject of investigation. Failure analysis was executed applying optical microscopy (OM), transmission electron microscopy (TEM) using replica technique, scaning electron microscopy (SEM) and stress rupture life tests. On the ground of obtained results it was concluded that the failure occurred as a result of structural changes caused by turbine blade overheating abov...

  15. Failure analysis of jet engine turbine blade

    Directory of Open Access Journals (Sweden)

    Milan T. Jovanović

    2016-03-01

    Full Text Available Jet engine turbine blade cast by investment precision casting of Ni-base superalloy, which failed during exploatation, was the subject of investigation. Failure analysis was executed applying optical microscopy (OM, transmission electron microscopy (TEM using replica technique, scaning electron microscopy (SEM and stress rupture life tests. On the ground of obtained results it was concluded that the failure occurred as a result of structural changes caused by turbine blade overheating above the exploitation temperature.

  16. FEM Analysis of Turgo Impulse Turbine Blade

    Directory of Open Access Journals (Sweden)

    Sourabh KHURANA

    2013-07-01

    Full Text Available The present research work describes the development of Turgo turbine blades on the Solidworks software. Finite element simulation (Ansys V14 has been used for analysis of stress and total deformation produced inside the Turgo impulse turbine. Finite element simulation is effective when it is used to analyze the strain and stress distribution. It has been observed during analysis that the maximum stress occurs at the root of blade suction side.

  17. Data Management Techniques for Blade Vibration Analysis

    Directory of Open Access Journals (Sweden)

    Przysowa Radosław

    2016-07-01

    Full Text Available Well-designed procedures are required to handle large amounts of data, generated by complex measurement systems used in engine tests. The paper presents selected methodologies and software tools for characterisation and monitoring of blade vibration. Common file formats and data structures as well as methods to process and visualise tip-timing data are discussed. Report Generation Framework (RGF developed in Python is demonstrated as a flexible tool for processing and publishing blade vibration results.

  18. Characterization of Deficiencies in the Frequency Domain Forced Response Analysis Technique for Supersonic Turbine Bladed Disks

    Science.gov (United States)

    Brown, Andrew M.; Schmauch, Preston

    2012-01-01

    Turbine blades in rocket and jet engine turbomachinery experience enormous harmonic loading conditions. These loads result from the integer number of upstream and downstream stator vanes as well as the other turbine stages. Assessing the blade structural integrity is a complex task requiring an initial characterization of whether resonance is possible and then performing a forced response analysis if that condition is met. The standard technique for forced response analysis in rocket engine turbines is to decompose a computational fluid dynamics (CFD).generated flow field into its harmonic components, and to then perform a frequency response analysis at the problematic natural frequencies using cyclically symmetric structural dynamic models. Recent CFD analysis and water-flow testing at NASA/MSFC, though, indicates that this technique may miss substantial harmonic and non ]harmonic excitation sources that become present in complex flows. This complex content can only be captured by a CFD flow field encompassing at least an entire revolution. A substantial development effort to create a series of software programs to enable application of the 360 degree forcing function in a frequency response analysis on cyclic symmetric models has been completed (to be described in a future paper), but the question still remains whether the frequency response analysis itself is capable of capturing the excitation content sufficiently. Two studies comparing frequency response analysis with transient response analysis, therefore, of bladed-disks undergoing this complex flow environment have been performed. The first is of a bladed disk with each blade modeled by simple beam elements and the disk modeled with plates (using the finite element code MSC/NASTRAN). The focus of this model is to be representative of response of realistic bladed disks, and so the dimensions are roughly equivalent to the new J2X rocket engine 1st stage fuel pump turbine. The simplicity of the model allows

  19. A CFD analysis of blade row interactions within a high-speed axial compressor

    Science.gov (United States)

    Richman, Michael Scott

    Aircraft engine design provides many technical and financial hurdles. In an effort to streamline the design process, save money, and improve reliability and performance, many manufacturers are relying on computational fluid dynamic simulations. An overarching goal of the design process for military aircraft engines is to reduce size and weight while maintaining (or improving) reliability. Designers often turn to the compression system to accomplish this goal. As pressure ratios increase and the number of compression stages decrease, many problems arise, for example stability and high cycle fatigue (HCF) become significant as individual stage loading is increased. CFD simulations have recently been employed to assist in the understanding of the aeroelastic problems. For accurate multistage blade row HCF prediction, it is imperative that advanced three-dimensional blade row unsteady aerodynamic interaction codes be validated with appropriate benchmark data. This research addresses this required validation process for TURBO, an advanced three-dimensional multi-blade row turbomachinery CFD code. The solution/prediction accuracy is characterized, identifying key flow field parameters driving the inlet guide vane (IGV) and stator response to the rotor generated forcing functions. The result is a quantified evaluation of the ability of TURBO to predict not only the fundamental flow field characteristics but the three dimensional blade loading.

  20. Advanced Composite Wind Turbine Blade Design Based on Durability and Damage Tolerance

    Energy Technology Data Exchange (ETDEWEB)

    Abumeri, Galib [AlphaSTAR Corporation, Long Beach, CA (United States); Abdi, Frank [AlphaSTAR Corporation, Long Beach, CA (United States)

    2012-02-16

    The objective of the program was to demonstrate and verify Certification-by-Analysis (CBA) capability for wind turbine blades made from advanced lightweight composite materials. The approach integrated durability and damage tolerance analysis with robust design and virtual testing capabilities to deliver superior, durable, low weight, low cost, long life, and reliable wind blade design. The GENOA durability and life prediction software suite was be used as the primary simulation tool. First, a micromechanics-based computational approach was used to assess the durability of composite laminates with ply drop features commonly used in wind turbine applications. Ply drops occur in composite joints and closures of wind turbine blades to reduce skin thicknesses along the blade span. They increase localized stress concentration, which may cause premature delamination failure in composite and reduced fatigue service life. Durability and damage tolerance (D&DT) were evaluated utilizing a multi-scale micro-macro progressive failure analysis (PFA) technique. PFA is finite element based and is capable of detecting all stages of material damage including initiation and propagation of delamination. It assesses multiple failure criteria and includes the effects of manufacturing anomalies (i.e., void, fiber waviness). Two different approaches have been used within PFA. The first approach is Virtual Crack Closure Technique (VCCT) PFA while the second one is strength-based. Constituent stiffness and strength properties for glass and carbon based material systems were reverse engineered for use in D&DT evaluation of coupons with ply drops under static loading. Lamina and laminate properties calculated using manufacturing and composite architecture details matched closely published test data. Similarly, resin properties were determined for fatigue life calculation. The simulation not only reproduced static strength and fatigue life as observed in the test, it also showed composite

  1. Flutter performance of bend-twist coupled large-scale wind turbine blades

    Science.gov (United States)

    Hayat, Khazar; de Lecea, Alvaro Gorostidi Martinez; Moriones, Carlos Donazar; Ha, Sung Kyu

    2016-05-01

    The bend-twist coupling (BTC) is proven to be effective in mitigating the fatigue loads for large-scale wind turbine blades, but at the same time it may cause the risk of flutter instability. The BTC is defined as a feature of twisting of the blade induced by the primary bending deformation. In the classical flutter, the BTC arises from the aerodynamic loads changing with the angle of attack. In this study, the effects of the structural BTC on the flutter are investigated by considering the layup unbalances (ply angle, material and thickness of the composite laminates) in the NREL 5-MW wind turbine rotor blade of glass fiber/epoxy [02/+45/-45]S laminates. It is numerically shown that the flutter speed may decrease by about 5 percent with unbalanced ply-angle only (one side angle, from 45° to 25°). It was then demonstrated that the flutter performance of the wind turbine blade can be increased by using lighter and stiffer carbon fibers which ensures the higher structural BTC at the same time.

  2. ADVANCED COMPOSITE WIND TURBINE BLADE DESIGN BASED ON DURABILITY AND DAMAGE TOLERANCE

    Energy Technology Data Exchange (ETDEWEB)

    Galib Abumeri; Frank Abdi (PhD)

    2012-02-16

    The objective of the program was to demonstrate and verify Certification-by-Analysis (CBA) capability for wind turbine blades made from advanced lightweight composite materials. The approach integrated durability and damage tolerance analysis with robust design and virtual testing capabilities to deliver superior, durable, low weight, low cost, long life, and reliable wind blade design. The GENOA durability and life prediction software suite was be used as the primary simulation tool. First, a micromechanics-based computational approach was used to assess the durability of composite laminates with ply drop features commonly used in wind turbine applications. Ply drops occur in composite joints and closures of wind turbine blades to reduce skin thicknesses along the blade span. They increase localized stress concentration, which may cause premature delamination failure in composite and reduced fatigue service life. Durability and damage tolerance (D&DT) were evaluated utilizing a multi-scale micro-macro progressive failure analysis (PFA) technique. PFA is finite element based and is capable of detecting all stages of material damage including initiation and propagation of delamination. It assesses multiple failure criteria and includes the effects of manufacturing anomalies (i.e., void, fiber waviness). Two different approaches have been used within PFA. The first approach is Virtual Crack Closure Technique (VCCT) PFA while the second one is strength-based. Constituent stiffness and strength properties for glass and carbon based material systems were reverse engineered for use in D&DT evaluation of coupons with ply drops under static loading. Lamina and laminate properties calculated using manufacturing and composite architecture details matched closely published test data. Similarly, resin properties were determined for fatigue life calculation. The simulation not only reproduced static strength and fatigue life as observed in the test, it also showed composite

  3. High efficiency turbine blade coatings

    Energy Technology Data Exchange (ETDEWEB)

    Youchison, Dennis L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Gallis, Michail A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-06-01

    The development of advanced thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) that exhibit lower thermal conductivity through better control of electron beam - physical vapor deposition (EB-PVD) processing is of prime interest to both the aerospace and power industries. This report summarizes the work performed under a two-year Lab-Directed Research and Development (LDRD) project (38664) to produce lower thermal conductivity, graded-layer thermal barrier coatings for turbine blades in an effort to increase the efficiency of high temperature gas turbines. This project was sponsored by the Nuclear Fuel Cycle Investment Area. Therefore, particular importance was given to the processing of the large blades required for industrial gas turbines proposed for use in the Brayton cycle of nuclear plants powered by high temperature gas-cooled reactors (HTGRs). During this modest (~1 full-time equivalent (FTE)) project, the processing technology was developed to create graded TBCs by coupling ion beam-assisted deposition (IBAD) with substrate pivoting in the alumina-YSZ system. The Electron Beam - 1200 kW (EB-1200) PVD system was used to deposit a variety of TBC coatings with micron layered microstructures and reduced thermal conductivity below 1.5 W/m.K. The use of IBAD produced fully stoichiometric coatings at a reduced substrate temperature of 600°C and a reduced oxygen background pressure of 0.1 Pa. IBAD was also used to successfully demonstrate the transitioning of amorphous PVD-deposited alumina to the -phase alumina required as an oxygen diffusion barrier and for good adhesion to the substrate Ni2Al3 bondcoat. This process replaces the time consuming thermally grown oxide formation required before the YSZ deposition. In addition to the process technology, Direct Simulation Monte Carlo plume modeling and spectroscopic characterization of the PVD plumes were performed. The project consisted of five tasks. These included the

  4. High efficiency turbine blade coatings.

    Energy Technology Data Exchange (ETDEWEB)

    Youchison, Dennis L.; Gallis, Michail A.

    2014-06-01

    The development of advanced thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) that exhibit lower thermal conductivity through better control of electron beam - physical vapor deposition (EB-PVD) processing is of prime interest to both the aerospace and power industries. This report summarizes the work performed under a two-year Lab-Directed Research and Development (LDRD) project (38664) to produce lower thermal conductivity, graded-layer thermal barrier coatings for turbine blades in an effort to increase the efficiency of high temperature gas turbines. This project was sponsored by the Nuclear Fuel Cycle Investment Area. Therefore, particular importance was given to the processing of the large blades required for industrial gas turbines proposed for use in the Brayton cycle of nuclear plants powered by high temperature gas-cooled reactors (HTGRs). During this modest (~1 full-time equivalent (FTE)) project, the processing technology was developed to create graded TBCs by coupling ion beam-assisted deposition (IBAD) with substrate pivoting in the alumina-YSZ system. The Electron Beam - 1200 kW (EB-1200) PVD system was used to deposit a variety of TBC coatings with micron layered microstructures and reduced thermal conductivity below 1.5 W/m.K. The use of IBAD produced fully stoichiometric coatings at a reduced substrate temperature of 600 oC and a reduced oxygen background pressure of 0.1 Pa. IBAD was also used to successfully demonstrate the transitioning of amorphous PVD-deposited alumina to the -phase alumina required as an oxygen diffusion barrier and for good adhesion to the substrate Ni2Al3 bondcoat. This process replaces the time consuming thermally grown oxide formation required before the YSZ deposition. In addition to the process technology, Direct Simulation Monte Carlo plume modeling and spectroscopic characterization of the PVD plumes were performed. The project consisted of five tasks. These included the production of layered

  5. Recent Development in Turbine Blade Film Cooling

    Directory of Open Access Journals (Sweden)

    Je-Chin Han

    2001-01-01

    Full Text Available Gas turbines are extensively used for aircraft propulsion, land-based power generation, and industrial applications. Thermal efficiency and power output of gas turbines increase with increasing turbine rotor inlet temperature (RIT. The current RIT level in advanced gas turbines is far above the .melting point of the blade material. Therefore, along with high temperature material development, a sophisticated cooling scheme must be developed for continuous safe operation of gas turbines with high performance. Gas turbine blades are cooled internally and externally. This paper focuses on external blade cooling or so-called film cooling. In film cooling, relatively cool air is injected from the inside of the blade to the outside surface which forms a protective layer between the blade surface and hot gas streams. Performance of film cooling primarily depends on the coolant to mainstream pressure ratio, temperature ratio, and film hole location and geometry under representative engine flow conditions. In the past number of years there has been considerable progress in turbine film cooling research and this paper is limited to review a few selected publications to reflect recent development in turbine blade film cooling.

  6. The environmental impact of wind turbine blades

    Science.gov (United States)

    Liu, P.; Barlow, C. Y.

    2016-07-01

    The first generation of wind turbine (WT) blades are now reaching their end of life, signalling the beginning of a large problem for the future. Currently most waste is sent to landfill, which is not an environmentally desirable solution. Awareness of this issue is rising, but no studies have fully assessed the eco impact of WT blades. The present study aims to provide a macroscopic quantitative assessment of the lifetime environmental impact of WT blades. The first stage has been to analyse global data to calculate the amount of WT blade materials consumed in the past. The life cycle environmental impact of a single WT blade has then been estimated using eco data for raw materials, manufacturing processes, transportation, and operation and maintenance processes. For a typical 45.2 meter 1.5 MW blade this is 795 GJ (CO2 footprint 42.1 tonnes), dominated by manufacturing processes and raw materials (96% of the total. Based on the 2014 installed capacity, the total mass of WTB is 78 kt, their energy consumption is 82 TJ and the carbon dioxide footprint is 4.35 Mt. These figures will provide a basis for suggesting possible solutions to reduce WTB environmental impact.

  7. Active aerodynamic load control on wind turbines: Aeroservoelastic modeling and wind tunnel

    NARCIS (Netherlands)

    Barlas, A.

    2011-01-01

    This thesis investigates particular concepts and technologies that can alleviate fatigue loads on wind turbines by using distributed active aerodynamic devices on the blades, a concept briefly referred to as `smart blades'. Firstly, published research work on smart control devices is reviewed, and t

  8. Investigation of the theoretical load alleviation potential using trailing edge flaps controlled by inflow data

    DEFF Research Database (Denmark)

    Fischer, Andreas; Aagaard Madsen, Helge

    2016-01-01

    A novel control concept for fatigue load reduction with trailing edge flaps based on the measurement of the inflow locally on the blade was presented. The investigation was conducted with the aeroelastic code HAWC2. The aerodynamic modelling in the code is based on blade element momentum theory...

  9. Impact of Higher Fidelity Models on Simulation of Active Aerodynamic Load Control For Fatigue Damage Reduction

    NARCIS (Netherlands)

    Resor, B.; Wilson, D.; Berg, D.; Berg, J.; Barlas, T.; Van Wingerden, J.W.; Van Kuik, G.A.M.

    2010-01-01

    Active aerodynamic load control of wind turbine blades is being investigated by the wind energy research community and shows great promise, especially for reduction of turbine fatigue damage in blades and nearby components. For much of this work, full system aeroelastic codes have been used to simul

  10. The strength of Glued-in Bolts after 9 Years In Situ Loading

    DEFF Research Database (Denmark)

    Clorius, Christian Odin; Pedersen, Martin Bo Uhre; Damkilde, Lars;

    1996-01-01

    An experimental determination of the remaining strength of glued-in bolts after 9 years is presented. The hollow tapered bolts served as the blade to rotor hub connection of a windmill with wooden blades. The test method is presented along with the load history of the bolts, the recorded residual...

  11. The influence on energy conversion and induction from large blade deflections

    Energy Technology Data Exchange (ETDEWEB)

    Aagaard Madsen, H.; Rasmussen, F. [Risoe National Lab., Roskilde (Denmark)

    1999-03-01

    Flexible blades or coning means that the swept area is no longer a plane disc as assumed in the blade element momentum (BEM) theory. How is the induced flow field of the rotor influenced by such changes and what does this mean for the loading and energy conversion? This has been investigated by studying the flow through four different rotor geometries on basis of a numerical, axis-symmetric actuator disc model. Volume forces perpendicular to the local blade surface were applied and the converted power is the work performed by these forces. To simplify the comparisons, only a constant load distribution was used. The numerical results show that the shape of the rotor disc has considerable influence on the induction or axial velocity. The axial velocities vary with radial position in the case of constant loading where BEM theory gives constant velocities. There is considerable variation of the local power coefficient C{sub p,loc} even for constant loading. Locally, C{sub p,loc} can exceed the Betz limit. However, integrating C{sub p,loc} over the rotor plane, the total power coefficient for the different rotors are exactly the same. (au)

  12. Forced response of rotating bladed disks: Blade Tip-Timing measurements

    Science.gov (United States)

    Battiato, G.; Firrone, C. M.; Berruti, T. M.

    2017-02-01

    The Blade Tip-Timing is a well-known non-contact measurement technique currently employed for the identification of the dynamic behaviours of rotating bladed disks. Although the measurement system has become a typical industry equipment for bladed disks vibration surveys, the type of sensors, the positioning of the sensors around the bladed disk and the used algorithm for data post-processing are still not standard techniques, and their reliability has to be proved for different operation conditions by the comparison with other well-established measurement techniques used as reference like strain gauges. This paper aims at evaluating the accuracy of a latest generation Tip-Timing system on two dummy blisks characterized by different geometrical, structural and dynamical properties. Both disks are tested into a spin-rig where a fixed number of permanent magnets excite synchronous vibrations with respect to the rotor speed. A new positioning for the Blade Tip-Timing optical sensors is tested in the case of a shrouded bladed disk. Due to the presence of shrouds, the sensors cannot be positioned at the outer radius of the disk pointing radially toward the rotation axis as in the most common applications, since the displacements at the tips are very small and cannot be detected. For this reason a particular placement of optical laser sensors is studied in order to point at the leading and trailing edges' locations where the blades experience the largest vibration amplitudes with the aim of not interfering with the flow path. Besides the typical Blade Tip-Timing application aimed at identifying the dynamical properties of each blade, an original method is here proposed to identify the operative deflection shape of a bladed disk through the experimental determination of the nodal diameters. The method is applicable when a small mistuning pattern perturbs the ideal cyclic symmetry of the bladed disk.

  13. Derivation of airfoil characteristics for the LM 19.1 blade based on 3D CFD rotor calculations

    Energy Technology Data Exchange (ETDEWEB)

    Bak, C.; Soerensen, N.N.; Madsen, H.A. [Risoe National Lab., Roskilde (Denmark)

    1999-03-01

    Airfoil characteristics for the LM 19.1 blade are derived from 3D CFD computations on a full-scale 41-m rotor. Based on 3D CFD the force distributions on the blades are determined, from which airfoil characteristics are derived using the momentum theory. The final airfoil characteristics are constructed using both wind tunnel measurements and 3D CFD. Compared to 2D wind tunnel measurements they show a low lift in stall for the airfoil sections at the tip. At the airfoil sections at the inner part of the blade, they show a high lift in stall. At about 60% radius the lift agrees well to 2D wind tunnel measurements. Aero-elastic calculations using the final airfoil characteristics show good agreement to measured power and flap moments. Furthermore, a fatigue load analysis shows a reduction of up to 15% of the load compared to commonly used data. (au)

  14. Advanced multistage turbine blade aerodynamics, performance, cooling, and heat transfer

    Energy Technology Data Exchange (ETDEWEB)

    Fleeter, S.; Lawless, P.B. [Purdue Univ., West Lafayette, IN (United States)

    1995-10-01

    The gas turbine has the potential for power production at the highest possible efficiency. The challenge is to ensure that gas turbines operate at the optimum efficiency so as to use the least fuel and produce minimum emissions. A key component to meeting this challenge is the turbine. Turbine performance, both aerodynamics and heat transfer, is one of the barrier advanced gas turbine development technologies. This is a result of the complex, highly three-dimensional and unsteady flow phenomena in the turbine. Improved turbine aerodynamic performance has been achieved with three-dimensional highly-loaded airfoil designs, accomplished utilizing Euler or Navier-Stokes Computational Fluid Dynamics (CFD) codes. These design codes consider steady flow through isolated blade rows. Thus they do not account for unsteady flow effects. However, unsteady flow effects have a significant impact on performance. Also, CFD codes predict the complete flow field. The experimental verification of these codes has traditionally been accomplished with point data - not corresponding plane field measurements. Thus, although advanced CFD predictions of the highly complex and three-dimensional turbine flow fields are available, corresponding data are not. To improve the design capability for high temperature turbines, a detailed understanding of the highly unsteady and three-dimensional flow through multi-stage turbines is necessary. Thus, unique data are required which quantify the unsteady three-dimensional flow through multi-stage turbine blade rows, including the effect of the film coolant flow. This requires experiments in appropriate research facilities in which complete flow field data, not only point measurements, are obtained and analyzed. Also, as design CFD codes do not account for unsteady flow effects, the next logical challenge and the current thrust in CFD code development is multiple-stage analyses that account for the interactions between neighboring blade rows.

  15. Analysis of SNL/MSU/DOE fatigue database trends for wind turbine blade materials.

    Energy Technology Data Exchange (ETDEWEB)

    Mandell, John F. (Montana State University, Bozeman, MT); Ashwill, Thomas D.; Wilson, Timothy J. (Montana State University, Bozeman, MT); Sears, Aaron T. (Montana State University, Bozeman, MT); Agastra, Pancasatya (Montana State University, Bozeman, MT); Laird, Daniel L.; Samborsky, Daniel D. (Montana State University, Bozeman, MT)

    2010-12-01

    This report presents an analysis of trends in fatigue results from the Montana State University program on the fatigue of composite materials for wind turbine blades for the period 2005-2009. Test data can be found in the SNL/MSU/DOE Fatigue of Composite Materials Database which is updated annually. This is the fifth report in this series, which summarizes progress of the overall program since its inception in 1989. The primary thrust of this program has been research and testing of a broad range of structural laminate materials of interest to blade structures. The report is focused on current types of infused and prepreg blade materials, either processed in-house or by industry partners. Trends in static and fatigue performance are analyzed for a range of materials, geometries and loading conditions. Materials include: sixteen resins of three general types, five epoxy based paste adhesives, fifteen reinforcing fabrics including three fiber types, three prepregs, many laminate lay-ups and process variations. Significant differences in static and fatigue performance and delamination resistance are quantified for particular materials and process conditions. When blades do fail, the likely cause is fatigue in the structural detail areas or at major flaws. The program is focused strongly on these issues in addition to standard laminates. Structural detail tests allow evaluation of various blade materials options in the context of more realistic representations of blade structure than do the standard test methods. Types of structural details addressed in this report include ply drops used in thickness tapering, and adhesive joints, each tested over a range of fatigue loading conditions. Ply drop studies were in two areas: (1) a combined experimental and finite element study of basic ply drop delamination parameters for glass and carbon prepreg laminates, and (2) the development of a complex structured resin-infused coupon including ply drops, for comparison studies of

  16. Spin Testing for Durability Began on a Self-Tuning Impact Damper for Turbomachinery Blades

    Science.gov (United States)

    Duffy, Kirsten; Mehmed, Oral

    2003-01-01

    NASA and Pratt & Whitney will collaborate under a Space Act Agreement to perform spin testing of the impact damper to verify damping effectiveness and durability. Pratt & Whitney will provide the turbine blade and damper hardware for the tests. NASA will provide the facility and perform the tests. Effectiveness and durability will be investigated during and after sustained sweeps of rotor speed through resonance. Tests of a platform wedge damper are also planned to compare its effectiveness with that of the impact damper. Results from baseline tests without dampers will be used to measure damping effectiveness. The self-tuning impact damper combines two damping methods-the tuned mass damper and the impact damper. It consists of a ball located within a cavity in the blade. This ball rolls back and forth on a spherical trough under centrifugal load (tuned mass damper) and can strike the walls of the cavity (impact damper). The ball s rolling natural frequency is proportional to the rotor speed and can be designed to follow an engine-order line (integer multiple of rotor speed). Aerodynamic forcing frequencies typically follow these engineorder lines, and a damper tuned to the engine order will most effectively reduce blade vibrations when the resonant frequency equals the engine-order forcing frequency. This damper has been tested in flat plates and turbine blades in the Dynamic Spin Facility. During testing, a pair of plates or blades rotates in vacuum. Excitation is provided by one of three methods--eddy-current engine-order excitation (ECE), electromechanical shakers, and magnetic bearing excitation. The eddy-current system consists of magnets located circumferentially around the rotor. As a blade passes a magnet, a force is imparted on the blade. The number of magnets used can be varied to change the desired engine order of the excitation. The magnets are remotely raised or lowered to change the magnitude of the force on the blades. The other two methods apply

  17. Comparison of Computational and Experimental Results for a Transonic Variable-speed Power-Turbine Blade Operating with Low Inlet Turbulence Levels

    Science.gov (United States)

    Booth, David T.; Flegel, Ashlie B.

    2015-01-01

    A computational assessment of the aerodynamic performance of the midspan section of a variable-speed power-turbine blade is described. The computation comprises a periodic single blade that represents the 2-D Midspan section VSPT blade that was tested in the NASA Glenn Research Center Transonic Turbine Blade Cascade Facility. A commercial, off-the-shelf (COTS) software package, Pointwise and CFD++, was used for the grid generation and RANS and URANS computations. The CFD code, which offers flexibility in terms of turbulence and transition modeling options, was assessed in terms of blade loading, loss, and turning against test data from the transonic tunnel. Simulations were assessed at positive and negative incidence angles that represent the turbine cruise and take-off design conditions. The results indicate that the secondary flow induced at the positive incidence cruise condition results in a highly loaded case and transitional flow on the blade is observed. The negative incidence take-off condition is unloaded and the flow is very two-dimensional. The computational results demonstrate the predictive capability of the gridding technique and COTS software for a linear transonic turbine blade cascade with large incidence angle variation.

  18. Gas turbine blade with metal core and ceramic blade. Gasturbinenschaufel mit Metallkern und Keramikblatt

    Energy Technology Data Exchange (ETDEWEB)

    Huether, W.

    1984-03-29

    This is a gas turbine blade with a metal core connected to the rotor disc and a ceramic profile blade surrounding this core at a certain spacing, where a metal mesh is inserted between the metal core and the ceramic covering.

  19. Aerodynamic load calculation of horizontal axis wind turbine in non-uniform flow

    Energy Technology Data Exchange (ETDEWEB)

    Lupo, E.

    1982-09-01

    An aerodynamic computer program, applicable to upwind rotors, was developed to calculate variable loads on rotor blades due to nonuniform flow. This program takes into account the atmospheric boundary layer, the variation in wind direction, and tower reflection. The aerodynamic analysis is based on a combination of momentum and blade element equations. The aerodynamic conditions and the airloads are for 36 azimuth positions of a rigid blade during its rotation. The inputs of the program are the geometric characteristics of the rotor and blades, the aerodynamic characteristic of the airfoil sections, the wind shear expression, the yaw and tilt angle with wind direction and the rotor-tower diameter ratio for cylindrical towers.

  20. Remote Monitoring of the Structural Health of Hydrokinetic Composite Turbine Blades

    Energy Technology Data Exchange (ETDEWEB)

    J.L. Rovey

    2012-09-21

    A health monitoring approach is investigated for hydrokinetic turbine blade applications. In-service monitoring is critical due to the difficult environment for blade inspection and the cost of inspection downtime. Composite blade designs have advantages that include long life in marine environments and great control over mechanical properties. Experimental strain characteristics are determined for static loads and free-vibration loads. These experiments are designed to simulate the dynamic characteristics of hydrokinetic turbine blades. Carbon/epoxy symmetric composite laminates are manufactured using an autoclave process. Four-layer composite beams, eight-layer composite beams, and two-dimensional eight-layer composite blades are instrumented for strain. Experimental results for strain measurements from electrical resistance gages are validated with theoretical characteristics obtained from in-house finite-element analysis for all sample cases. These preliminary tests on the composite samples show good correlation between experimental and finite-element strain results. A health monitoring system is proposed in which damage to a composite structure, e.g. delamination and fiber breakage, causes changes in the strain signature behavior. The system is based on embedded strain sensors and embedded motes in which strain information is demodulated for wireless transmission. In-service monitoring is critical due to the difficult environment for blade inspection and the cost of inspection downtime. Composite blade designs provide a medium for embedding sensors into the blades for in-situ health monitoring. The major challenge with in-situ health monitoring is transmission of sensor signals from the remote rotating reference frame of the blade to the system monitoring station. In the presented work, a novel system for relaying in-situ blade health measurements in hydrokinetic systems is described and demonstrated. An ultrasonic communication system is used to transmit

  1. Wind turbine blade shear web disbond detection using rotor blade operational sensing and data analysis.

    Science.gov (United States)

    Myrent, Noah; Adams, Douglas E; Griffith, D Todd

    2015-02-28

    A wind turbine blade's structural dynamic response is simulated and analysed with the goal of characterizing the presence and severity of a shear web disbond. Computer models of a 5 MW offshore utility-scale wind turbine were created to develop effective algorithms for detecting such damage. Through data analysis and with the use of blade measurements, a shear web disbond was quantified according to its length. An aerodynamic sensitivity study was conducted to ensure robustness of the detection algorithms. In all analyses, the blade's flap-wise acceleration and root-pitching moment were the clearest indicators of the presence and severity of a shear web disbond. A combination of blade and non-blade measurements was formulated into a final algorithm for the detection and quantification of the disbond. The probability of detection was 100% for the optimized wind speed ranges in laminar, 30% horizontal shear and 60% horizontal shear conditions.

  2. Three dimensional inviscid compressible calculations around axial flow turbine blades

    Science.gov (United States)

    Fourmaux, Antoine; Petot, Bertrand

    1991-12-01

    The application of a three dimensional (3D) method to the prediction of steady inviscid compressible flows in highly loaded stator bladings is presented. The complete set of Euler equations is solved by a finite difference method using a time marching two step Lax-Wendorff algorithm. The treatment of the boundary conditions is based on the use of the characteristic relations. This technique offers a great versatility and allows to prescribe conditions close to the physics of flows encountered in turbomachines. The code was adapted in order to build a 3D design tool able to run in different types of turbine blade geometries. Two types of multidomain structured meshes were tested (H+0+H and H+C). The H+C type of grid was finally choosen for industrial applications. Two applications to turbine nozzles are presented. The first is a low pressure turbine vane with evolutive flow path outer diameter. The results demonstrate the ability to predict flow features that cannot be computed via the classical two dimensional approach. The second is a high pressure inlet guide vane at transonic conditions. The strong radial evolution of pressure distribution and the trailing edge flow pattern are correctly predicted.

  3. Morping blade design for vertical axis wind turbines

    Science.gov (United States)

    Macphee, David; Beyene, Asfaw

    2015-11-01

    Wind turbines operate at peak efficiency at a certain set of operational conditions. Away from these conditions, conversion efficiency drops significantly, requiring pitch and yaw control schemes to mitigate these losses. These efforts are an example of geometric variability, allowing for increased power production but with an unfortunate increase in investment cost to the energy conversion system. In Vertical-Axis Wind Turbines (VAWTs), the concept of pitch control is especially complicated due to a dependence of attack angle on armature azimuth. As a result, VAWT pitch control schemes, both active and passive, are as of yet unfeasible. This study investigates a low-cost, passive pitch control system, in which VAWT blades are constructed of a flexible material, allowing for continuous shape-morphing in response to local aerodynamic loading. This design is analyzed computationally using a finite-volume fluid-structure interaction routine and compared to a geometrically identical rigid rotor. The results indicate that the flexible blade increases conversion efficiency by reducing the severity of vortex shedding, allowing for greater average torque over a complete revolution.

  4. Multivariate Modelling of Extreme Load Combinations for Wind Turbines

    DEFF Research Database (Denmark)

    Dimitrov, Nikolay Krasimirov

    2015-01-01

    We demonstrate a model for estimating the joint probability distribution of two load components acting on a wind turbine blade cross section. The model addresses the problem of modelling the probability distribution of load time histories with large periodic components by dividing the signal...... into a periodic part and a perturbation term, where each part has a known probability distribution. The proposed model shows good agreement with simulated data under stationary conditions, and a design load envelope based on this model is comparable to the load envelope estimated using the standard procedure...... for determining contemporaneous loads. By defining a joint probability distribution and full return-period contours for multiple load components, the suggested procedure gives the possibility for determining the most critical loading direction in a blade cross section, or for carrying out reliability analysis...

  5. Successful Solutions to SSME/AT Development Turbine Blade Distress

    Science.gov (United States)

    Montgomery, Stuart K.

    1999-01-01

    As part of the High-Pressure Fuel Turbopump/Alternate Turbopump (HPFTP/AT) turbine blade development program, unique turbine blade design features were implemented to address 2nd stage turbine blade high cycle fatigue distress and improve turbine robustness. Features included the addition of platform featherseal dampers, asymmetric blade tip seal segments, gold plating of the blade attachments, and airfoil tip trailing edge modifications. Development testing shows these features have eliminated turbine blade high cycle fatigue distress and consequently these features are currently planned for incorporation to the flight configuration. Certification testing will begin in 1999. This presentation summarizes these features.

  6. Further development of the swinging-blade Savonius rotor

    Science.gov (United States)

    Aldoss, T. K.; Najjar, Y. S. H.

    Savonius rotor performance is improved by allowing both downwind and upwind rotor blades to swing back through an optimum angle. This will minimize the drag on the upwind blade and maximize the drag on the down-wind blade. A combination of 50 degrees upwind blade swing angle and 13.5 degrees downwind blade swing angle have been found experimentally to be the optimum swing angles that increased the rotor maximum power coefficient to about 23.5 percent compared with 18 percent with optimum upwind blade swing alone.

  7. Improved design of large wind turbine blade of fibre composites based on studies of scale effects (Phase 1). Summary report

    DEFF Research Database (Denmark)

    Sørensen, Bent F.; Jørgensen, E.; Debel, C.P.;

    2004-01-01

    The main aim of the present study was to enhance the understanding of damage evolution in wind turbine blades by a combination of structural- and material modelling. Basic damage modes were identified in wind turbines tested to failure under static andcyclic loadings. Two of the observed damage...

  8. Study of controlled diffusion stator blading. 1. Aerodynamic and mechanical design report

    Science.gov (United States)

    Canal, E.; Chisholm, B. C.; Lee, D.; Spear, D. A.

    1981-01-01

    Pratt & Whitney Aircraft is conducting a test program for NASA in order to demonstrate that a controlled-diffusion stator provides low losses at high loadings and Mach numbers. The technology has shown great promise in wind tunnel tests. Details of the design of the controlled diffusion stator vanes and the multiple-circular-arc rotor blades are presented. The stage, including stator and rotor, was designed to be suitable for the first-stage of an advanced multistage, high-pressure compressor.

  9. Design, Test, and Evaluation of a Transonic Axial Compressor Rotor with Splitter Blades

    Science.gov (United States)

    2013-09-01

    Postgraduate School NPSMF NPS Military Fan NTG No Tip Gap PS Pressure Side SB Splitter Blade SS Suction Side SolidWorks A solid modeling...lubrication oil to the TASR and drive turbine bearings via an air driven oil mist system. A pre-test checklist is provided in McNab [8] Appendix C...modern high- performance compressor rotors. 79 LIST OF REFERENCES [1] A. J. Wennerstrom, Design of Highly Loaded Axial-Flow Fans and Compressors, White

  10. FINITE ELEMENT ANALYSIS OF THE FLOW INDUCED BY ROTATING BLADES IN AN INCOMPRESSIBLE VISCOUS FLUID

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Aerodynamic loads on a multi-bladed helicopter rotor in hovering flight were calculated by solving the three-dimensional incompressible Navier-Stokes equations. The rotor wake effects were accounted by the correction of local geometric angle of attack according to a free-wake modeling in addition to an empirical modification for the tip flow effect. The validity and efficiency of the present method were verified by the comparisons between numerical results and experimental data.

  11. Probability strength design of steam turbine blade and sensitivity analysis with respect to random parameters based on response surface method

    Institute of Scientific and Technical Information of China (English)

    Wei DUAN

    2008-01-01

    Many stochastic parameters have an effect on the reliability of a steam turbine blade during practical operation. To improve the reliability of blade design, it is necessary to take these stochastic parameters into account. An equal cross-section blade is investigated and a finite element model is built parametrically. Geometrical parameters, material parameters and load parameters of the blade are considered as input random variables while the maximum deflection and maximum equivalent stress are output random variables. Analysis file of the blade is compiled by deterministic finite element method and applied to be loop file to create sample points. A quadratic polynomial with cross terms is chosen to regress these samples by step-forward regression method and employed as a surrogate of numerical solver to drastically reduce the number of solvers call. Then, Monte Carlo method is used to obtain the statistical characteristics and cumulative distribution function of the maximum deflection and maximum equivalent stress of the blade. Probability sensitivity analysis, which combines the slope of the gradient and the width of the scatter range of the random input variables, is applied to evaluate how much the output parameters are influenced by the random input para-meters. The scatter plots of structural responses with respect to the random input variables are illustrated to analyze how to change the input random variables to improve the reliability of the blade. The results show that combination of the finite element method, the response surface method and Monte Carlo method is an ideal way for the reliability analysis and probability strength design of the blade.

  12. A New Single-blade Based Hybrid CFD Method for Hovering and Forward-flight Rotor Computation

    Institute of Scientific and Technical Information of China (English)

    SHI Yongjie; ZHAO Qijun; FAN Feng; XU Guohua

    2011-01-01

    A hybrid Euler/full potential/Lagrangian wake method, based on single-blade simulation, for predicting unsteady aerodynamic flow around helicopter rotors in hover and forward flight has been developed. In this method, an Euler solver is used to model the near wake evolution and transonic flow phenomena in the vicinity of the blade, and a full potential equation (FPE) is used to model the isentropic potential flow region far away from the rotor, while the wake effects of other blades and the far wake are incorporated into the flow solution as an induced inflow distribution using a Lagrangian based wake analysis. To further reduce the execution time, the computational fluid dynamics (CFD) solution and rotor wake analysis (including induced velocity update) are conducted parallelly, and a load balancing strategy is employed to account for the information exchange between two solvers. By the developed method, several hover and forward-flight cases on Caradonna-Tung and Helishape 7A rotors are performed. Good agreements of the loadings on blade surface with available measured data demonstrate the validation of the method. Also, the CPU time required for different computation runs is compared in the paper, and the results show that the present hybrid method is superior to conventional CFD method in time cost, and will be more efficient with the number of blades increasing.

  13. Aeroelastic Design and LPV Modelling of an Experimental Wind Turbine Blade equipped with Free-floating Flaps

    Science.gov (United States)

    Navalkar, S. T.; Bernhammer, L. O.; Sodja, J.; Slinkman, C. J.; van Wingerden, J. W.; van Kuik, G. A. M.

    2016-09-01

    Trailing edge flaps located outboard on wind turbine blades have recently shown considerable potential in the alleviation of turbine lifetime dynamic loads. The concept of the free-floating flap is specifically interesting for wind turbines, on account of its modularity and enhanced control authority. Such a flap is free to rotate about its axis; camberline control of the free-floating flap allows for aeroelastic control of blade loads. This paper describes the design of a scaled wind turbine blade instrumented with free-floating flaps, intended for use in wind tunnel experiments. The nature of the flap introduces a coupled form of flutter due to the aeroelastic coupling of flap rigid-body and blade out-of-plane modes; for maximal control authority it is desired to operate close to the flutter limit. Analytical and numerical methods are used to perform a flutter analysis of the turbine blade. It is shown that the potential flow aeroelastic model can be recast as a continuous-time Linear-Parameter-Varying (LPV) state space model of a low order, for which formal controller design methodologies are readily available.

  14. Modal analysis of wind turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, G.C.; Hansen, M.H.; Baumgart, A.; Carlen, I.

    2002-02-01

    The modal analysis technique has been used to identify essential dynamic properties of wind turbine blades like natural frequencies, damping characteristics and mode shapes. Different experimental procedures have been considered, and the most appropriate of these has been selected. Although the comparison is based on measurements on a LM 19 m blade, the recommendations given are believed to be valid for other wind turbine blades as well. The reliability of the selected experimental analysis has been quantified by estimating the unsystematic variations in the experimental findings. Satisfactory results have been obtained for natural frequencies, damping characteristics and for the dominating deflection direction of the investigated mode shapes. For the secondary deflection directions, the observed experimental uncertainty may be considerable - especially for the torsional deflection. The experimental analysis of the LM 19 m blade has been compared with results from a state-of-the-art FE-modeling of the same blade. For some of the higher modes substantial discrepancies between the natural frequencies originating from the FE-modeling and the modal analysis, respectively, are observed. In general the qualitative features of measured and computed modes shapes are in good agreement. However, for the secondary deflection directions, substantial deviations in the absolute values may occur (when normalizing with respect to the primary deflection direction). Finally, suggestions of potential future improvements of the experimental procedure are discussed. (au)

  15. 3X-100 blade field test.

    Energy Technology Data Exchange (ETDEWEB)

    Zayas, Jose R.; Johnson, Wesley D.

    2008-03-01

    In support of a Work-For-Other (WFO) agreement between the Wind Energy Technology Department at Sandia National Laboratories and 3TEX, one of the three Micon 65/13M wind turbines at the USDA Agriculture Research Service (ARS) center in Bushland, Texas, has been used to test a set of 9 meter wind turbine blades, manufactured by TPI composites using the 3TEX carbon material for the spar cap. Data collected from the test has been analyzed to evaluate both the aerodynamic performance and the structural response from the blades. The blades aerodynamic and structural performance, the meteorological inflow and the wind turbine structural response has been monitored with an array of 57 instruments: 15 to characterize the blades, 13 to characterize inflow, and 15 to characterize the time-varying state of the turbine. For the test, data was sampled at a rate of 40 Hz using the ATLAS II (Accurate GPS Time-Linked Data Acquisition System) data acquisition system. The system features a time-synchronized continuous data stream and telemetered data from the turbine rotor. This paper documents the instruments and infrastructure that have been developed to monitor these blades, turbines and inflow, as well as both modeling and field testing results.

  16. Blade containment evaluation of civil aircraft engines

    Institute of Scientific and Technical Information of China (English)

    Yang Bin

    2013-01-01

    The potential hazard resulting from uncontained turbine engine rotor blade failure has always been the long-term concern of each aero engine manufacturer,and to fully contain the failed blades under critical operating conditions is also one of the most important considerations to meet the rotor integrity requirements.Usually,there are many factors involving the engine containment capability which need to be reviewed during the engine design phases,such as case thickness,rotor support structure,blade weight and shape,etc.However,the premier method to demonstrate the engine containment capability is the fan blade-off test and margin of safety (MS) analysis.Based on a concrete engine model,this paper aims to explain the key points of aero engine containment requirements in FAR Part 33,and introduces the implementation of MS analysis and fan blade-off test in the engine airworthiness certification.Through the introduction,it would be greatly helpful to the industrial community to evaluate the engine containment capability and prepare the final test demonstration in engine certification procedure.

  17. Blade manipulators in turbulent channel flow

    Science.gov (United States)

    Vasudevan, B.; Prabhu, A.; Narasimha, R.

    1992-01-01

    We report here the results of a series of careful experiments in turbulent channel flow, using various configurations of blade manipulators suggested as optimal in earlier boundary layer studies. The mass flow in the channel could be held constant to better than 0.1%, and the uncertainties in pressure loss measurements were less than 0.1 mm of water; it was therefore possible to make accurate estimates of the global effects of blade manipulation of a kind that are difficult in boundary layer flows. The flow was fully developed at the station where the blades were mounted, and always relaxed to the same state sufficiently far downstream. It is found that, for a given mass flow, the pressure drop to any station downstream is always higher in the manipulated than in the unmanipulated flow, demonstrating that none of the blade manipulators tried reduces net duct losses. However the net increase in duct losses is less than the drag of the blade even in laminar flow, showing that there is a net reduction in the total skin friction drag experienced by the duct, but this relief is only about 20% of the manipulator drag at most.

  18. Service failure of hot-stage turbine blades:

    Science.gov (United States)

    Oldfield, William; Oldfield, Freda M.

    1993-10-01

    Surface-connected porosity in current military aircraft hot-stage turbine engine blades is associated with blade failure. Oxidation ratcheting is suggested as the failure mechanism. Sta- tistical comparison of new and used blade populations showed that for blades cast with an equiaxed structure, the porosity in new blades was associated with crack formation on the con- cave surface of the used blades. The pores did not tend to develop into cracks on the compressed (convex) surface of the blade. Insufficient suitable data on directionally solidified blades pre- vented similar statistical correlations. However, metallography of the directionally solidified blades showed that the in-service cracks were related to oxidation inside surface-connected pores and that the cracks were oriented in the same direction as the (axial) casting pores. Thus, the proposed failure mechanism through ratcheting is based on the following insights: (1) the blades are thermally cycled as a normal part of service; (2) the hot blades expand and the open pores are filled with oxide; (3) when the blade is cooled, thermal contraction of the metal is greater than the oxide, causing compressive stress and yield; and (4) thermal expansion of the blades opens the pores again, since yield relaxed compressive stress at low temperature. These insights were supported by metallographic and computer-simulation studies which showed that the pores grow 20 to 50 pct in width per 100 missions (about 90 hours of operation) for a military aircraft on a typical mission profile.

  19. Experiments of Wind Turbine Blades with Rocket Triggered Lightning

    Science.gov (United States)

    Minowa, Masayuki; Sumi, Shinichi; Minami, Masayasu; Horii, Kenji

    This paper describes the results of the experiments of wind turbine blades with rocket triggered lightning. A number of wind power stations have been projected and planted. Lightning damage to wind turbines has been an increasing problem recently. So development on protection of wind power plants from lightning is necessary to be fully run for the future. In the experiments, the 1.8m long blade was struck by the lightning discharge triggered by rocket. For the blade kept dry inside, the very strong discharge of positive peak current 28kV, total charge 520 Coulombs, was triggered, but the breakdown did not occur through the blade into inside. Another blade polluted by salty wet inside was struck by the lightning discharge of negative peak current of 4kA with 0.5 Coulombs. The lightning was small, nevertheless, the blade was broken at the upper edge and the blade was disconnected by crack. For the protection of blade, the blade surface was covered with stainless steel plate. The blade itself was safe when the big positive lightning discharged, while most part of stainless steel cover was burned out. Supplement breakdown tests of wind turbine blade were carried out with lightning impulse voltage in laboratory. As a result, it became clear that the blade kept dry inside was an effective lightning protection of wind turbine blades.

  20. Piezoelectric Vibration Damping Study for Rotating Composite Fan Blades

    Science.gov (United States)

    Min, James B.; Duffy, Kirsten P.; Choi, Benjamin B.; Provenza, Andrew J.; Kray, Nicholas

    2012-01-01

    Resonant vibrations of aircraft engine blades cause blade fatigue problems in engines, which can lead to thicker and aerodynamically lower performing blade designs, increasing engine weight, fuel burn, and maintenance costs. In order to mitigate undesirable blade vibration levels, active piezoelectric vibration control has been investigated, potentially enabling thinner blade designs for higher performing blades and minimizing blade fatigue problems. While the piezoelectric damping idea has been investigated by other researchers over the years, very little study has been done including rotational effects. The present study attempts to fill this void. The particular objectives of this study were: (a) to develop and analyze a multiphysics piezoelectric finite element composite blade model for harmonic forced vibration response analysis coupled with a tuned RLC circuit for rotating engine blade conditions, (b) to validate a numerical model with experimental test data, and (c) to achieve a cost-effective numerical modeling capability which enables simulation of rotating blades within the NASA Glenn Research Center (GRC) Dynamic Spin Rig Facility. A numerical and experimental study for rotating piezoelectric composite subscale fan blades was performed. It was also proved that the proposed numerical method is feasible and effective when applied to the rotating blade base excitation model. The experimental test and multiphysics finite element modeling technique described in this paper show that piezoelectric vibration damping can significantly reduce vibrations of aircraft engine composite fan blades.

  1. An Innovative Technique for Evaluating the Integrity and Durability of Wind Turbine Blade Composites

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jy-An John [ORNL; Ren, Fei [ORNL

    2010-09-01

    Wind turbine blades are subjected to complex multiaxial stress states during operation. A review of the literature suggests that mixed mode fracture toughness can be significantly less than that of the tensile opening mode (Mode I), implying that fracture failure can occur at a much lower load capacity if the structure is subject to mixed-mode loading. Thus, it will be necessary to identify the mechanisms that might lead to failure in blade materials under mixed-mode loading conditions. Meanwhile, wind turbine blades are typically fabricated from fiber reinforced polymeric materials, e.g. fiber glass composites. Due to the large degree of anisotropy in mechanical properties that is usually associated with laminates, the fracture behavior of these composite materials is likely to be strongly dependent on the loading conditions. This may further strengthen the need to study the effect of mixed-mode loading on the integrity and durability of the wind turbine blade composites. To quantify the fracture behavior of composite structures under mixed mode loading conditions, particularly under combined Mode I (flexural or normal tensile stress) and Mode III (torsional shear stress) loading, a new testing technique is proposed based on the spiral notch torsion test (SNTT). As a 2002 R&D 100 Award winner, SNTT is a novel fracture testing technology. SNTT has many advantages over conventional fracture toughness methods and has been used to determine fracture toughness values on a wide spectrum of materials. The current project is the first attempt to utilize SNTT on polymeric and polymer-based composite materials. It is expected that mixed-mode failure mechanisms of wind turbine blades induced by typical in-service loading conditions, such as delamination, matrix cracking, fiber pull-out and fracture, can be effectively and economically investigated by using this methodology. This project consists of two phases. The Phase I (FY2010) effort includes (1) preparation of testing

  2. A look at Francis runner blades response during transients

    Science.gov (United States)

    Gagnon, M.; Nicolle, J.; Morissette, J.-F.; Lawrence, M.

    2016-11-01

    Data shows that the mechanical response of Francis runner blades is sensitive to power plant control systems. To demonstrate this, we have explored two such systems: wicket gates opening and air admission. The proper control of these systems does more than warrant safe operation; they can also be used to minimize the strain cycle amplitudes during transients such as: startups, shutdowns and load rejections. Proper control parameters settings should minimize the equipment risk of fatigue failure without negative side effects on other components and objectives. With the help of measured examples from Hydro-Québec power plants, this paper demonstrates that a better understanding of these systems is needed in order to move beyond costly trial and error fine-tuning methodology.

  3. Design and test of box girder for a large wind turbine blade

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, Per H.; Tesauro, A.; Bitsche, R. [Technical Univ. of Denmark. DTU Wind Energy, DTU Risoe Campus, Roskilde (Denmark)] [and others

    2012-09-15

    This report is covering the structural design and full scale test of a box girder as a part of the project ''Demonstration of new blade design using manufacturing process simulations'' supported by the EUDP program. A box girder with a predetermined outer geometry was designed using new inventions, which create an inner structure in the box girder. With a combination of advanced FEM analysis and the inventions it was possible to reduce the material thickness of the cap by up to 40%. The new design of the box girder was manufactured at SSP Technology A/S, where it was demonstrated that the manufacturing process could include the new inventions. Subsequently the box girder was transported to the blade test facility at DTU Wind Energy. A series of test was performed with the blade to investigate the behaviour during loading, and finally the girder was loaded to ultimate failure. The report includes the description of the test setup, the test and an overview over the results from the test performed on the box girder. During the final test the box girder failed at 58 % of the expected ultimate load. Unfortunately, no definite conclusion could be made concerning the failure mechanism. (Author)

  4. Method to predict fatigue lifetimes of GRP wind turbine blades and comparison with experiments

    Energy Technology Data Exchange (ETDEWEB)

    Echtermeyer, A.T. [Det Norske Veritas Research AS, Hoevik (Norway); Kensche, C. [Deutsche Forschungsanstalt fuer Luft- und Raumfahrt e.V. (DLR), Stuttgart (Germany, F.R); Bach, P. [Netherlands Energy Research Foundation (ECN), Petten (Netherlands); Poppen, M. [Aeronautical Research Inst. of Sweden, Bromma (Sweden); Lilholt, H.; Andersen, S.I.; Broendsted, P. [Risoe National Lab., Roskilde (Denmark)

    1996-12-01

    This paper describes a method to predict fatigue lifetimes of fiber reinforced plastics in wind turbine blades. It is based on extensive testing within the EU-Joule program. The method takes the measured fatigue properties of a material into account so that credit can be given to materials with improved fatigue properties. The large number of test results should also give confidence in the fatigue calculation method for fiber reinforced plastics. The method uses the Palmgren-Miner sum to predict lifetimes and is verified by tests using well defined load sequences. Even though this approach is generally well known in fatigue analysis, many details in the interpretation and extrapolation of the measurements need to be clearly defined, since they can influence the results considerably. The following subjects will be described: Method to measure SN curves and to obtain tolerance bounds, development of a constant lifetime diagram, evaluation of the load sequence, use of Palmgren-Miner sum, requirements for load sequence testing. The fatigue lifetime calculation method has been compared against measured data for simple loading sequences and the more complex WISPERX loading sequence for blade roots. The comparison is based on predicted mean lifetimes, using the same materials to obtain the basic SN curves and to measure laminates under complicated loading sequences. 24 refs, 7 figs, 5 tabs

  5. Vibratory Loads Data from a Wind-Tunnel Test of Structurally Tailored Model Helicopter Rotors

    Science.gov (United States)

    Yeager, William T., Jr.; Hamouda, M-Nabil H.; Idol, Robert F.; Mirick, Paul H.; Singleton, Jeffrey D.; Wilbur, Matthew L.

    1991-01-01

    An experimental study was conducted in the Langley Transonic Dynamics Tunnel to investigate the use of a Bell Helicopter Textron (BHT) rotor structural tailoring concept, known as rotor nodalization, in conjunction with advanced blade aerodynamics as well as to evaluate rotor blade aerodynamic design methodologies. A 1/5-size, four-bladed bearingless hub, three sets of Mach-scaled model rotor blades were tested in forward flight from transition up to an advance ratio of 0.35. The data presented pertain only to the evaluation of the structural tailoring concept and consist of fixed-system and rotating system vibratory loads. These data will be useful for evaluating the effects of tailoring blade structural properties on fixed-system vibratory loads, as well as validating analyses used in the design of advanced rotor systems.

  6. Measurements of wakes originated from 2-bladed and 3-bladed rotors

    Science.gov (United States)

    Wu, Yu-Ting; Lyu, Shao-Dong; Chen, Bo-Wei

    2016-04-01

    Measurements of wakes originated from 2-bladed and 3-bladed rotors were carried out using a hot-wire probe system in an open jet wind tunnel. Hot-wire anemometry was adopted to characterize the spanwise profiles of mean wind speed, turbulence intensity and momentum flux for downwind locations at 0.5, 1, 2, 3, and 4 rotor diameters. The results showed that the 2-bladed rotor spun faster than the 3-bladed one, where the ratio of the two blade angular velocities was 1.065:1 under the same inflow condition with a uniform distribution of 5.4 m/s flow velocity. The turbulence flow statistics of the rotor wakes showed that the wake originated from the 3-bladed rotor has larger velocity deficit, streamwise turbulence intensity, momentum flux magnitude, but smaller spanwise turbulence intensity. The velocity spectrum showed peaks associated with the presence of the blade-induced tip vortices in the near wake region (approximately within 3 rotor diameters).

  7. Aerodynamics of Rotor Blades for Quadrotors

    CERN Document Server

    Bangura, Moses; Naldi, Roberto; Mahony, Robert

    2016-01-01

    In this report, we present the theory on aerodynamics of quadrotors using the well established momentum and blade element theories. From a robotics perspective, the theoretical development of the models for thrust and horizontal forces and torque (therefore power) are carried out in the body fixed frame of the quadrotor. Using momentum theory, we propose and model the existence of a horizontal force along with its associated power. Given the limitations associated with momentum theory and the inadequacy of the theory to account for the different powers represented in a proposed bond graph lead to the use of blade element theory. Using this theory, models are then developed for the different quadrotor rotor geometries and aerodynamic properties including the optimum hovering rotor used on the majority of quadrotors. Though this rotor is proven to be the most optimum rotor, we show that geometric variations are necessary for manufacturing of the blades. The geometric variations are also dictated by a desired th...

  8. Bolt Cutter Blade's Imprint in Toolmarks Examination.

    Science.gov (United States)

    Volkov, Nikolai; Finkelstein, Nir; Novoselsky, Yehuda; Tsach, Tsadok

    2015-11-01

    Bolt cutters are known as cutting tools which are used for cutting hard objects and materials, such as padlocks and bars. Bolt cutter blades leave their imprint on the cut objects. When receiving a cut object from a crime scene, forensic toolmarks examiners can determine whether the suspected cutting tool was used in a specific crime or not based on class characteristic marks and individual marks that the bolt cutter blades leave on the cut object. The paper presents preliminary results of a study on ten bolt cutters and suggests a quick preliminary examination-the comparison between the blade thickness and the width of the imprint left by the tool on the cut object. Based on the comparison result, if there is not a match, the examiner can eliminate the feasibility of the use of the suspected cutting tool in a specific crime. This examination simplifies and accelerates the comparison procedure.

  9. Microtextured Surfaces for Turbine Blade Impingement Cooling

    Science.gov (United States)

    Fryer, Jack

    2014-01-01

    Gas turbine engine technology is constantly challenged to operate at higher combustor outlet temperatures. In a modern gas turbine engine, these temperatures can exceed the blade and disk material limits by 600 F or more, necessitating both internal and film cooling schemes in addition to the use of thermal barrier coatings. Internal convective cooling is inadequate in many blade locations, and both internal and film cooling approaches can lead to significant performance penalties in the engine. Micro Cooling Concepts, Inc., has developed a turbine blade cooling concept that provides enhanced internal impingement cooling effectiveness via the use of microstructured impingement surfaces. These surfaces significantly increase the cooling capability of the impinging flow, as compared to a conventional untextured surface. This approach can be combined with microchannel cooling and external film cooling to tailor the cooling capability per the external heating profile. The cooling system then can be optimized to minimize impact on engine performance.

  10. Aeroelastic response and stability of tiltrotors with elastically-coupled composite rotor blades. Ph.D. Thesis

    Science.gov (United States)

    Nixon, Mark W.

    1993-01-01

    There is a potential for improving the performance and aeroelastic stability of tiltrotors through the use of elastically-coupled composite rotor blades. To study the characteristics of tiltrotors with these types of rotor blades it is necessary to formulate a new analysis which has the capabilities of modeling both a tiltrotor configuration and an anisotropic rotor blade. Background for these formulations is established in two preliminary investigations. In the first, the influence of several system design parameters on tiltrotor aeroelastic stability is examined for the high-speed axial flight mode using a newly-developed rigid-blade analysis with an elastic wing finite element model. The second preliminary investigation addresses the accuracy of using a one-dimensional beam analysis to predict frequencies of elastically-coupled highly-twisted rotor blades. Important aspects of the new aeroelastic formulations are the inclusion of a large steady pylon angle which controls tilt of the rotor system with respect to the airflow, the inclusion of elastic pitch-lag coupling terms related to rotor precone, the inclusion of hub-related degrees of freedom which enable modeling of a gimballed rotor system and engine drive-train dynamics, and additional elastic coupling terms which enable modeling of the anisotropic features for both the rotor blades and the tiltrotor wing. Accuracy of the new tiltrotor analysis is demonstrated by a comparison of the results produced for a baseline case with analytical and experimental results reported in the open literature. Two investigations of elastically tailored blades on a baseline tiltrotor are then conducted. One investigation shows that elastic bending-twist coupling of the rotor blade is a very effective means for increasing the flutter velocity of a tiltrotor, and the magnitude of coupling required does not have an adverse effect on performance or blade loads. The second investigation shows that passive blade twist control via

  11. Research overview on vibration damping of mistuned bladed disk assemblies

    Directory of Open Access Journals (Sweden)

    Liang ZHANG

    2016-04-01

    Full Text Available Bladed disk assemblies are very important parts in auto engine and gas turbine, and is widely used in practical engineering. The mistuning existing commonly in the bladed disk assemblies can destroy the vibration characteristics of the bladed disk assemblies, which is one of the reasons for the high cycle fatigue failure of bladed disk assemblies, so it is necessary to research how to reduce the vibration of the bladed disk assemblies. On the basis of the review of relevant research at home and abroad, the mistuning vibration mechanism of the bladed disk assemblies is introduced, and the main technical methods of the vibration damping of bladed disk assemblies are reviewed, such as artificially active mistuning, collision damping, friction damping and optimization of the blade position. Some future research directions are presented.

  12. Wind blade spar cap and method of making

    Science.gov (United States)

    Mohamed, Mansour H.

    2008-05-27

    A wind blade spar cap for strengthening a wind blade including an integral, unitary three-dimensional woven material having a first end and a second end, corresponding to a root end of the blade and a tip end of the blade, wherein the material tapers in width from the first to the second end while maintaining a constant thickness and decreasing weight therebetween, the cap being capable of being affixed to the blade for providing increased strength with controlled variation in weight from the root end to the tip end based upon the tapered width of the material thereof. The present inventions also include the method of making the wind blade spar cap and a wind blade including the wind blade spar cap.

  13. Computational method for the design of wind turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Vitale, A.J. [Instituto Argentino de Oceanografia, Camino La Carrindanga Km. 7.5, CC 804, B8000FWB Bahia Blanca (Argentina); Universidad Tecnologica Nacional Facultad Regional Bahia Blanca, GESE, 11 de Abril 461, B8000LMI Bahia Blanca (Argentina); Universidad Nacional del Sur, Dpto. de Ing. Electrica y de Computadoras, Av. Alem 1253, 8000 Bahia Blanca (Argentina); Rossi, A.P. [Universidad Tecnologica Nacional Facultad Regional Bahia Blanca, GESE, 11 de Abril 461, B8000LMI Bahia Blanca (Argentina); Universidad Nacional del Sur, Dpto. de Ing. Electrica y de Computadoras, Av. Alem 1253, 8000 Bahia Blanca (Argentina)

    2008-07-15

    Zeus Disenador was developed to design low-power, horizontal-axis wind turbine blades, by means of an iterative algorithm. With this software, it is possible to obtain the optimum blade shape for a wind turbine to satisfy energy requirements of an electric system with optimum rotor efficiency. The number of blades, the airfoil curves and the average wind velocity can be specified by the user. The user can also request particular edge conditions for the width of the blades and for the pitch angle. Results are provided in different windows. Two- and three-dimensional graphics show the aspect of the resultant blade. Numerical results are displayed for blade length, blade surface, pitch angle variation along the blade span, rotor angular speed, rotor efficiency and rotor output power. Software verifications were made by comparing rotor power and rotor efficiency for different designs. Results were similar to those provided by commercial wind generator manufacturers. (author)

  14. On the impact of multi-axial stress states on trailing edge bondlines in wind turbine rotor blades

    Science.gov (United States)

    Noever Castelos, Pablo; Balzani, Claudio

    2016-09-01

    For a reliable design of wind turbine systems all of their components have to be designed to withstand the loads appearing in the turbine's lifetime. When performed in an integral manner this is called systems engineering, and is exceptionally important for components that have an impact on the entire wind turbine system, such as the rotor blade. Bondlines are crucial subcomponents of rotor blades, but they are not much recognized in the wind energy research community. However, a bondline failure can lead to the loss of a rotor blade, and potentially of the entire turbine, and is extraordinarily relevant to be treated with strong emphasis when designing a wind turbine. Modern wind turbine rotor blades with lengths of 80 m and more offer a degree of flexibility that has never been seen in wind energy technology before. Large deflections result in high strains in the adhesive connections, especially at the trailing edge. The latest edition of the DNV GL guideline from end of 2015 demands a three-dimensional stress analysis of bondlines, whereas before an isolated shear stress proof was sufficient. In order to quantify the lack of safety from older certification guidelines this paper studies the influence of multi-axial stress states on the ultimate and fatigue load resistance of trailing edge adhesive bonds. For this purpose, detailed finite element simulations of the IWES IWT-7.5-164 reference wind turbine blades are performed. Different yield criteria are evaluated for the prediction of failure and lifetime. The results show that the multi-axial stress state is governed by span-wise normal stresses. Those are evidently not captured in isolated shear stress proofs, yielding non-conservative estimates of lifetime and ultimate load resistance. This finding highlights the importance to include a three-dimensional stress state in the failure analysis of adhesive bonds in modern wind turbine rotor blades, and the necessity to perform a three-dimensional characterization

  15. New Dynamic Spin Rig Capabilities Used to Determine Rotating Blade Dynamics

    Science.gov (United States)

    Provenza, Andrew J.

    2004-01-01

    The Dynamic Spin Rig Facility at the NASA Glenn Research Center is used to determine the structural response of rotating engine components without the effects of aerodynamic loading. Recently, this rig's capabilities were enhanced through the replacement of grease-lubricated ball bearings with magnetic bearings. Magnetic bearings offer a number of advantages--the most important here being that they not only fully support the rotor system, but excite it as well. Three magnetic bearings support the rotor and provide five axes of controlled motion: an x- and y-axis translation at each of two radial bearings and a z-axis translation in the vertical or axial direction. Sinusoidal excitation (most commonly used) can be imparted on the rotor through the radial magnetic bearings in either a fixed or rotating frame of reference. This excitation is added directly to the magnetic bearing control output. Since the rotor is fully levitated, large translations and rotations of the rotor system can be achieved. Some of the capabilities of this excitation system were determined and reported. The accelerations obtained at the tip of a titanium flat plate test article versus the swept sine excitation sent to both radial bearings in phase and perpendicular to the plane containing the two blades are shown. Recent tests required the excitation of fundamental bending and torsional blade resonances at rotor speeds up to 10,000 rpm. Successful fixed synchronous rotation of the excitation signal provided the best detectable blade resonant vibrations at excitation frequencies up to 1100 Hz for the particular blades of interest. A noncontacting laser measurement system was used to collect blade-tip motions. From these data, the amplitude and frequency of the motion could be determined as well as the blade damping properties. Damping could be determined using two methods: (1) free decay and (2) curve fitting the vibration amplitude as a function of frequency in and around the resonance of

  16. The boundary layer over turbine blade models with realistic rough surfaces

    Science.gov (United States)

    McIlroy, Hugh M., Jr.

    The impact of turbine blade surface roughness on aerodynamic performance and heat loads is well known. Over time, as the turbine blades are exposed to heat loads, the external surfaces of the blades become rough. Also, for film-cooled blades, surface degradation can have a significant impact on film-cooling effectiveness. Many studies have been conducted on the effects of surface degradation/roughness on engine performance but most investigations have modeled the rough surfaces with uniform or two-dimensional roughness patterns. The objective of the present investigation is to conduct measurements that will reveal the influence of realistic surface roughness on the near-wall behavior of the boundary layer. Measurements have been conducted at the Matched-Index-of-Refraction (MIR) Facility at the Idaho National Engineering and Environmental Laboratory with a laser Doppler velocimeter. A flat plate model of a turbine blade has been developed that produces a transitional boundary layer, elevated freestream turbulence and an accelerating freestream in order to simulate conditions on the suction side of a high-pressure turbine blade. Boundary layer measurements have been completed over a smooth plate model and over a model with a strip of realistic rough surface. The realistic rough surface was developed by scaling actual turbine blade surface data that was provided by U.S. Air Force Research Laboratory. The results indicate that bypass transition occurred very early in the flow over the model and that the boundary layer remained unstable throughout the entire length of the test plate; the boundary layer thickness and momentum thickness Reynolds numbers increased over the rough patch; and the shape factor increased over the rough patch but then decreased downstream of the patch relative to the smooth plate case; in the rough patch case the flow experienced two transition reversals with laminar-like behavior achieved by the end of the test plate; streamwise turbulence

  17. Measurement on stages with 3D bladings and different relative width of stator blades

    Directory of Open Access Journals (Sweden)

    Zitek Pavel

    2012-04-01

    Full Text Available Two variants of a stage with modern 3D bladings were tested on a single-stage air turbine to determine the influence of relative width of stator blades (nozzles. The first case means a high-density nozzle row with t/Bax = 0.61; the second one represents a low-density row with t/Bax = 1.12. The 3D shaping of both nozzle cases is based on the same design features. Rotor blades (buckets are kept the same (also 3D shaped. Comparisons of overall stage efficiency as well as measured flow fields data are presented in the paper.

  18. Unsteady transonic flow over cascade blades

    Science.gov (United States)

    Surampudi, S. P.; Adamczyk, J. J.

    1986-01-01

    An attempt is made to develop an efficient staggered cascade blade unsteady aerodynamics model for the neighborhood of March 1, representing the blade row by a rectilinear two-dimensional cascade of thin, flat plate airfoils. The equations of motion are derived on the basis of linearized transonic small perturbation theory, and an analytical solution is obtained by means of the Wiener-Hopf procedure. Making use of the transonic similarity law, the results obtained are compared with those of other linearized cascade analyses. A parametric study is conducted to find the effects of reduced frequency, stagger angle, solidity, and the location of the pitching axis on cascade stability.

  19. Torsional Performance of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Branner, Kim; Berring, Peter; Berggreen, Christian

    2007-01-01

    The present work investigates how well different finite element modeling techniques can predict bending and torsion behavior of a wind turbine blade. Two shell models are investigated. One model has element offsets and the other has the elements at the mid-thickness surfaces of the model. The last...... two models investigated use a combination of shell and solid elements. The results from the numerical investigations are compared with measurements from testing of a section of a full-scale wind turbine blade. It is found that only the combined shell/solid models give reliable results in torsion. Both...

  20. Bamboo as a potential material used for windmill turbine blades

    OpenAIRE

    Xu, Jie; Qin, Yinyao; Zhang, Yu

    2009-01-01

    A mass of studies about windmill turbine blades have been addressed in the recent few decades. This report focus on the development of using bamboo composite materials for producing windmill turbine blades related to the life cycle assessment with sustainable perspective. So we made the problem formulation like this: How can bamboo fibers be used in the design and production of wind mill blades and how would it influence the impact of wind mill blades in a lifecycle perspective? In order to a...

  1. Numerical evaluation of tandem rotor for highly loaded transonic fan

    Institute of Scientific and Technical Information of China (English)

    ZHAO Bin; LIU Bao-jie

    2011-01-01

    Transonic tandem rotor was designed for highly loaded fan at a corrected tip speed of 381 m/s and another conventional rotor was designed as a baseline to evaluate the loading superiority of tandem rotor with three-dimensional (3-D) numerical simulation. The aft blade solidity and its impact on total loading level were studied in depth. The result indicates that tandem rotor has potential to achieve higher loading level and attain favorable aerodynamic performance in a wide range of loading coefficient 0. 55 ~ 0.68, comparing with the conventional rotor which produced a total pressure ratio of 2.0 and loading coefficient of 0. 42.

  2. High fidelity CFD-CSD aeroelastic analysis of slender bladed horizontal-axis wind turbine

    Science.gov (United States)

    Sayed, M.; Lutz, Th.; Krämer, E.; Shayegan, Sh.; Ghantasala, A.; Wüchner, R.; Bletzinger, K.-U.

    2016-09-01

    The aeroelastic response of large multi-megawatt slender horizontal-axis wind turbine blades is investigated by means of a time-accurate CFD-CSD coupling approach. A loose coupling approach is implemented and used to perform the simulations. The block- structured CFD solver FLOWer is utilized to obtain the aerodynamic blade loads based on the time-accurate solution of the unsteady Reynolds-averaged Navier-Stokes equations. The CSD solver Carat++ is applied to acquire the blade elastic deformations based on non-linear beam elements. In this contribution, the presented coupling approach is utilized to study the aeroelastic response of the generic DTU 10MW wind turbine. Moreover, the effect of the coupled results on the wind turbine performance is discussed. The results are compared to the aeroelastic response predicted by FLOWer coupled to the MBS tool SIMPACK as well as the response predicted by SIMPACK coupled to a Blade Element Momentum code for aerodynamic predictions. A comparative study among the different modelling approaches for this coupled problem is discussed to quantify the coupling effects of the structural models on the aeroelastic response.

  3. Effect of Turbulence on Power for Bend-Twist Coupled Blades

    Science.gov (United States)

    Stäblein, Alexander R.; Hansen, Morten H.

    2016-09-01

    Bend-twist coupling of wind turbine blades reduces the structural loads of the turbine but it also results in a decrease of the annual energy production. The main part of the power loss can be mitigated by pretwisting the blade, but some power loss remains and previous studies indicate that it might be related to the dynamic response of bend-twist coupled blades in turbulent flow. This paper contains estimations of the power curve from nonlinear time simulations, a linear frequency domain based method and a normal distribution weighted average method. It is shown that the frequency domain based estimation is highly dependant on the validity of the linearized model, thus estimations are poor for operational points close to rated wind speed. The weighted average method gives good results if an appropriate standard deviation is known a priori. The nonlinear time simulations show that changes in power due to turbulence are similar for coupled and uncoupled blades. Power gains at low wind speeds are related to the curvature of the steady state power curve. Losses around rated wind speed are caused by the effects of controller switching between partial and full power operation.

  4. ANALYSIS OF WIND TURBINE BLADES FROM LIGNOCELLULOSIC COMPOSITES SUBJECTED TO STATIC BENDING

    Directory of Open Access Journals (Sweden)

    Ioan CURTU

    2015-12-01

    Full Text Available This paper presents the results of numerical analysis of stress and strain states which develop in wind turbine blades, modeled from various lignocellulosic composites. A blade structure type NACA 44XX with length 1.5m, power of 2.5kW and a rotational speed of 636 rpm, based on numerical calculations and the aerodynamic theory was designed in Catia program. The model was imported in finite element analysis program - HyperMesh, which were successively awarded four types of elastic properties corresponding to solid wood - oak, lignocellulose composites based on mixture of polyurethane resin and wood particle, glass fiber composite and carbon fibers. Four types of external loads were placed successively in different areas of the longitudinal axis of the blade, simulating wind force. The variation of stress and strain states expressing the advantages and disadvantages of the proposed materials, noting that risk areas of the blade structure can be reduced through various technological ways - through the addition of material thicknesses, changes to the reinforcement of composite layers by introducing layers with higher elastic properties, the introduction of local or global reinforcing elements.

  5. Panel/full-span free-wake coupled method for unsteady aerodynamics of helicopter rotor blade

    Institute of Scientific and Technical Information of China (English)

    Tan Jianfeng; Wang Haowen

    2013-01-01

    A full-span free-wake method is coupled with an unsteady panel method to accurately predict the unsteady aerodynamics of helicopter rotor blades in hover and forward flight.The unsteady potential-based panel method is used to consider aerodynamics of finite thickness multi-bladed rotors,and the full-span free-wake method is applied to simulating dynamics of rotor wake.These methods are tightly coupled through trailing-edge Kutta condition and by converting doublet-wake panels to full-span vortex filaments.A velocity-field integration technique is also adopted to overcome singularity problem during the interaction between the rotor wake and blades.Helicopter rotors including Caradonna-Tung,UH-60A,and AH-1G rotors,are simulated in hover and forward flight to validate the accuracy of this approach.The predicted aerodynamic loads of rotor blades agree well with available measured data and computational fluid dynamics (CFD) results,and the unsteady dynamics of rotor wake is also well simulated.Compared to CFD,the present method obtains accurate results more efficiently and is suitable to rotorcraft aeroelastic analysis.

  6. Effects of geometric non-linearity on energy release rates in a realistic wind turbine blade cross section

    DEFF Research Database (Denmark)

    Eder, Martin Alexander; Bitsche, Robert; Belloni, Federico

    2015-01-01

    of their structural behaviour, little is known about the root causes of adhesive joint failure. This paper investigates the effects of geometrical non-linearity on energy release rates (ERRs) of transversely oriented cracks present in the adhesive joints of a wind turbine rotor blade. Utilising a computationally...... efficient numerical slice modelling approach, the Virtual Crack Closure Technique (VCCT) is used to compute Mode-I and Mode-II ERRs induced by bi-axial bending. Generic critical loading directions are identified; these may have far-reaching consequences for blade design, analysis and testing....

  7. Structural Testing at the NWTC Helps Improve Blade Design and Increase System Reliability; NREL (National Renewable Energy Laboratory)

    Energy Technology Data Exchange (ETDEWEB)

    None

    2015-08-01

    Since 1990, the National Renewable Energy Laboratory’s (NREL's) National Wind Technology Center (NWTC) has tested more than 150 wind turbine blades. NWTC researchers can test full-scale and subcomponent articles, conduct data analyses, and provide engineering expertise on best design practices. Structural testing of wind turbine blades enables designers, manufacturers, and owners to validate designs and assess structural performance to specific load conditions. Rigorous structural testing can reveal design and manufacturing problems at an early stage of development that can lead to overall improvements in design and increase system reliability.

  8. Validation and modification of the Blade Element Momentum theory based on comparisons with actuator disc simulations

    DEFF Research Database (Denmark)

    Aagaard Madsen, Helge; Bak, Christian; Døssing, Mads;

    2010-01-01

    -dimensional axial and tangential load coefficients can be used for the BEM model as for the numerical AD model. At a rotor disc loading corresponding to maximum power coefficient, we found close correlation between the AD and BEM model as concerns the integral value of the power coefficient. However, locally along......A comprehensive investigation of the Blade Element Momentum (BEM) model using detailed numerical simulations with an axis symmetric actuator disc (AD) model has been carried out. The present implementation of the BEM model is in a version where exactly the same input in the form of non...

  9. Digital radiographic technology; non-destructive testing of tubine blades

    NARCIS (Netherlands)

    Penumadu, P.S.

    2014-01-01

    Inspection of turbine blades has always been a big challenge. Any irregularities in the blade have a huge impact on the gas turbine, so these blades have to be manufactured and inspected in the most sophisticated way possible. The evolution of digital radiographic technology took a leap forward to s

  10. Multidisciplinary design optimization of film-cooled gas turbine blades

    Directory of Open Access Journals (Sweden)

    Talya Shashishekara S.

    1999-01-01

    Full Text Available Design optimization of a gas turbine blade geometry for effective film cooling toreduce the blade temperature has been done using a multiobjective optimization formulation. Three optimization formulations have been used. In the first, the average blade temperature is chosen as the objective function to be minimized. An upper bound constraint has been imposed on the maximum blade temperature. In the second, the maximum blade temperature is chosen as the objective function to be minimized with an upper bound constraint on the average blade temperature. In the third formulation, the blade average and maximum temperatures are chosen as objective functions. Shape optimization is performed using geometric parameters associated with film cooling and blade external shape. A quasi-three-dimensional Navier–Stokes solver for turbomachinery flows is used to solve for the flow field external to the blade with appropriate modifications to incorporate the effect of film cooling. The heat transfer analysis for temperature distribution within the blade is performed by solving the heat diffusion equation using the finite element method. The multiobjective Kreisselmeier–Steinhauser function approach has been used in conjunction with an approximate analysis technique for optimization. The results obtained using both formulations are compared with reference geometry. All three formulations yield significant reductions in blade temperature with the multiobjective formulation yielding largest reduction in blade temperature.

  11. Investigation of rotor control system loads

    Institute of Scientific and Technical Information of China (English)

    Sun Tao; Tan Jianfeng; Wang Haowen

    2013-01-01

    This paper concentrates on the aeroelasticity analysis of rotor blade and rotor control systems. A new multi-body dynamics model is established to predict both rotor pitch link loads and swashplate servo loads. Two helicopter rotors of UH-60A and SA349/2, both operating in two critical flight conditions, high-speed flight and high-thrust flight, are studied. The analysis shows good agreements with the flight test data and the calculation results using CAMRAD II. The mechanisms of rotor control loads are then analyzed in details based on the present predictions and the flight test data. In high-speed conditions, the pitch link loads are dominated by the integral of blade pitching moments, which are generated by cyclic pitch control. In high-thrust conditions, the positive pitching loads in the advancing side are caused by high collective pitch angle, and dynamic stall in the retreating side excites high-frequency responses. The swashplate servo loads are predominated by the rotor pitch link loads, and the inertia of the swashplate has significant effects on high-frequency harmonics of the servo loads.

  12. A method to estimate wind turbine blade damage and to design damage-resilient blades

    Science.gov (United States)

    Fiore, Giovanni

    Wind turbine blades are affected by continuous impacts with airborne particles that deteriorate the blade surface and yield to a drop in output power. Based on the climatic conditions and geographic locations of a given wind farm, multiple types of particles are observed in air. The present study focuses on simulating the impact of four types of particles, namely insects, sand grains, hailstones, and rain drops with the blade surface. A numerical inviscid flowfield code, coupled with a particle position predictor code was used. Upon impact, the damaging effect to the blade surface was evaluated. Each type of particle was associated with a damage mode, which depends on the mass, size, and hardness of the particle. It was found that insects strike and adhere to the blade in a region close to the leading edge. On the other hand, it was seen that sand grains promote erosion just downstream of the leading edge, where local velocity reaches a maximum and the impact angle is shallow. Moreover, particles such as rain drops are associated with fatigue and erosion at the very leading edge and on the upper side of the blade section. Finally, hailstones promote delamination and fatigue in the composite panels of the blade surface. Photographic evidence of damaged blade surfaces was used in the present research as a comparison with the simulations performed for various types of particle and different initial conditions. Based on such observations, a theorization of the damage pattern and evolution was proposed. Finally, given a set of well-established blade section geometries, such as the Delft University and NREL S airfoil families, a comparison of airfoil damage fitness was proposed and possible means of shape optimization were discussed. The investigation of blade geometry features to mitigate damage was performed. Based on previous results, it was argued that a viable blade section optimization may be performed for the lightest and smallest particles considered in the study

  13. Delamination-Debond Behaviour of Composite T- Joints in Wind Turbine Blades

    Science.gov (United States)

    Gulasik, H.; Coker, D.

    2014-06-01

    Wind turbine industry utilizes composite materials in turbine blade structural designs because of their high strength/stiffness to weight ratio. T-joint is one of the design configurations of composite wind turbine blades. T-joints consist of a skin panel and a stiffener co-bonded or co-cured together with a filler material between them. T-joints are prone to delaminations between skin/stiffener plies and debonds between skin-stiffener-filler interfaces. In this study, delamination/debond behavior of a co-bonded composite T-joint is investigated under 0° pull load condition by 2D finite element method. Using Abaqus® commercial FE software, zero-thickness cohesive elements are used to simulate delamination/debond in ply interfaces and bonding lines. Pulling load at 0° is applied and load-displacement behavior and failure scenario are observed. The failure sequence consists of debonding of filler/stringer interface during one load drop followed by a second drop in which the 2nd filler/stringer debonds, filler/skin debonding and skin delamination leading to total loss of load carrying capacity. This type of failure initiation has been observed widely in the literature. When the debond strength is increased 30%, failure pattern is found to change in addition to increasing the load capacity by 200% before total loss of loading carrying capacity occurs. Failure initiation and propagation behavior, initial and max failure loads and stress fields are affected by the property change. In all cases mixed-mode crack tip loading is observed in the failure initiation and propagation stages. In this paper, the detailed delamination/debonding history in T-joints is predicted with cohesive elements for the first time.

  14. Hot Blade Cuttings for the Building Industries

    DEFF Research Database (Denmark)

    Brander, David; Bærentzen, Jakob Andreas; Evgrafov, Anton

    2016-01-01

    variability in the (economically allowed) designs - i.e., to allow them to think out of the box. To address this challenge The Danish National Advanced Technology Foundation (now InnovationsFonden) is currently supporting the BladeRunner project that involves several Danish companies and public institutions...

  15. Lightning transient analysis in wind turbine blades

    DEFF Research Database (Denmark)

    Candela Garolera, Anna; Holbøll, Joachim; Madsen, Søren Find

    2013-01-01

    The transient behavior of lightning surges in the lightning protection system of wind turbine blades has been investigated in this paper. The study is based on PSCAD models consisting of electric equivalent circuits with lumped and distributed parameters involving different lightning current...

  16. Double-Blade Sword: Trade Surplus

    Institute of Scientific and Technical Information of China (English)

    Eva

    2007-01-01

    @@ In the famous animation Saint Saiya,the golden saint of Gemini, Saga,Left audience the deepest impression of being an angel at one side and a demon at the other.So does China's trade surplus.It is a double-blade sword.

  17. Designing for hot-blade cutting

    DEFF Research Database (Denmark)

    Brander, David; Bærentzen, Jakob Andreas; Clausen, Kenn

    2016-01-01

    -trivial constraints of blade-cutting in a bottom-up fashion, enabling an exploration of the unique architectural potential of this fabrication approach. The method is implemented as prototype design tools in MatLAB, C++, GhPython, and Python and demonstrated through cutting of expanded polystyrene foam design...

  18. Fatigue Life of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle

    2010-01-01

    The present paper analyses the possibility of reducing the expected damage accumulation during tower passage by modifying the wind turbine tower design from a traditional mono-tower to a tripod. Due to a narrow stagnation zone the stress reversals and hence the damage accumulation in the blades...

  19. Parametric study of composite wind turbine blades

    DEFF Research Database (Denmark)

    Kim, Taeseong; Branner, Kim; Hansen, Anders Melchior

    2011-01-01

    In this paper an anisotropic beam element for a composite wind turbine blades is developed. Eigenvalue analysis with the new beam element is conducted in order to understand its responses associated with the wind turbine performances. From the results of natural frequencies and mode shapes...

  20. Intermetallic blades for fabric cutting. CRADA final report

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Blue, C.A.; Sklad, S. [Oak Ridge National Lab., TN (United States); Shih, H.R. [Jackson State Univ., MS (United States); Off, J.W.A. [Textile/Clothing Technology Corp., Cary, NC (United States)

    1998-08-01

    This report describes the evaluation of nickel- and iron-aluminide blades for cutting fabric as opposed to conventional steel blades. The aluminides were selected as blade material because of their extremely high work-hardening rate and the possibility of forming aluminum oxide on the surface to further enhance the wear resistance. Unlike steel blades, they do not require heat treating to become strong. A testing facility using an Eastman cutter was designed and built at the Oak Ridge National Laboratory (ORNL) for testing of blades. Denim fabric supplied by Levi Strauss was used. For lack of sufficient fabric, heavy paper was also used. Extensive testing revealed that there were several issues in getting the true comparison between various blades. The most important issue was the consistent sharpening of the blade edge. With all of the effort and precautions, identical edges could not be put on the blades of all the different materials. The second issue was the limited availability of fabric to evaluate the end-of-life limit for the blade edges. Two nickel- and three iron-aluminide compositions were evaluated. Under test conditions, the iron-aluminide alloy (PM-60), based on FeAl, was found to outperform other aluminides and the steel blade. Based on the data presented in this report, the authors recommend that additional testing be carried out on both the steel and aluminide blades to determine the number of times each blade can be sharpened prior to its replacement. However, the recommended testing needs to be conducted on blades for which the identical cutting edges and sharpening are incorporated. They further recommend that if the iron-aluminide blade is truly superior, a cost analysis be performed to determine its commercial feasibility. The best aluminide blades should be tested by commercial textile companies.

  1. Separated Pitch Control at Tip: Innovative Blade Design Explorations for Large MW Wind Turbine Blades

    Directory of Open Access Journals (Sweden)

    Ranjeet Agarwala

    2015-01-01

    Full Text Available This paper focuses on the deployment and evaluation of a separated pitch control at blade tip (SePCaT control strategy for large megawatt (MW wind turbine blade and explorations of innovative blade designs as a result of such deployment. SePCaT configurations varied from five to thirty percent of the blade length in 5 percentage increments (SePCaT5, SePCaT10, SePCaT15, SePCaT20, SePCaT25, and SePCaT30 are evaluated by comparing them to aerodynamical responses of the traditional blade. For low, moderate, high, and extreme wind speed variations treated as 10, 20, 30, and 40 percent of reference wind speeds, rotor power abatement in region 3 of the wind speed power curve is realized by feathering full length blade by 6, 9, 12, and 14 degrees, respectively. Feathering SePCaT30, SePCaT25, SePCaT20, and SePCaT15 by 14, 16, 26, and 30 degrees, respectively, achieves the same power abatement results when compared to traditional blade at low wind speeds. Feathering SePCaT30, SePCaT25, and SePCaT20 by 18, 26, and 30 degrees on the other hand has the same effect at high wind speeds. SePCaT30 feathered to 26 and 30 degrees has the same abatement effects when compared to traditional blade at high and extreme wind speeds.

  2. Performance prediction for windmills with linkage-guided blades

    Energy Technology Data Exchange (ETDEWEB)

    Nahas, M.N.; Akyurt, M. (Mechanical Engineering Dept., King Abdul Aziz Univ., Jeddah (SA))

    1992-01-01

    Three windmills with linkage-guided blades that were previously described by the authors are future studied to predict their performance. The present paper concentrates on the guiding mechanisms of the active power producing surfaces (or blades) and on the output torque. Also investigated here is the effect of the orientation of these blades with respect to their guiding links. The fluctuation in the output torque of one-blade windmills has led to the investigation of the output torque that can be obtained from three-bladed machines. These latter windmills are found to reduce the fluctuation in the output torque considerably. Areas for further improvement are discussed.

  3. New Design of Blade Untwisting Device of Cyclone Unit

    Directory of Open Access Journals (Sweden)

    D. I. Misiulia

    2010-01-01

    Full Text Available The paper presents a new design of a blade untwisting device where blades are considered as a main element of the device. A profile of the blades corresponds to a circular arch. An inlet angle of  the blades is determined by stream aerodynamics in an exhaust pipe, and an exit angle is determined by rectilinear gas motion. Optimum geometrical parameters of the untwisting device have been determined and its application allows to reduce a pressure drop in the ЦН-15 cyclones by 28–30 % while screw-blade untwisting device recovers only 19–20 % of energy.

  4. Numerical Validation of a Vortex Model against ExperimentalData on a Straight-Bladed Vertical Axis Wind Turbine

    Directory of Open Access Journals (Sweden)

    Eduard Dyachuk

    2015-10-01

    Full Text Available Cyclic blade motion during operation of vertical axis wind turbines (VAWTs imposes challenges on the simulations models of the aerodynamics of VAWTs. A two-dimensional vortex model is validated against the new experimental data on a 12-kW straight-bladed VAWT, which is operated at an open site. The results on the normal force on one blade are analyzed. The model is assessed against the measured data in the wide range of tip speed ratios: from 1.8 to 4.6. The predicted results within one revolution have a similar shape and magnitude as the measured data, though the model does not reproduce every detail of the experimental data. The present model can be used when dimensioning the turbine for maximum loads.

  5. Proportional resonant individual pitch control for mitigation of wind turbines loads

    DEFF Research Database (Denmark)

    Zhang, Yunqian; Chen, Zhe; Cheng, Ming

    2013-01-01

    This study addresses the mitigation of wind turbine loads and fatigue such as blade bending moments, tilt and yaw moments etc. Currently, the wind turbine blades are normally controlled to turn collectively to limit the excess of wind power above rated wind speed conditions without any load...... attenuation. The individual pitch control (IPC) is a promising way to reduce the wind turbine loads. This study presents a proportional resonant (PR) IPC, which does not need the measurement of blade azimuth angle and multiple complex Coleman transformations between rotational coordinate frame and stationary...... coordinate frame. The new strategy can attenuate the 1p and higher harmonics on the wind turbine blades as well as 3p on the hub without any filters. The wind turbine code fatigue, aerodynamics, structures and turbulence is applied to a doubly fed induction generator-based wind power generation system...

  6. Research Progress of Multiaxial Fatigue Test Methods on Blades of Aviation Engine%航空发动机叶片多轴疲劳试验研究进展

    Institute of Scientific and Technical Information of China (English)

    马楠楠; 陶春虎; 何玉怀; 刘新灵

    2012-01-01

    Based on the failure analysis of blades in recent years, the common failure mode gas turbine blades and compressor blades is caused by fatigue. The blades are required to resist high mechanical load, imposed by the high rotational speed which applies a large centrifugal load and by vibration stress of blades under rotating state. The research progress of biaxial fatigue load test methods in both domestic and overseas academic circles is reviewed, including their merits and demerits. In addition, the representative international research on multiaxial fatigue test methods of blades which can simulate the effects of centrifugal load and blade vibration are emphasized. Finally, the successful experiences of foreign countries in multiaxial fatigue test methods of blades should be learned and the Chinese multiaxial fatigue test system of blades should be formed as soon as possible.%近几年航空发动机叶片失效分析的统计表明,叶片失效多由离心力叠加异常振动的多轴疲劳载荷引起.总结现有单一载荷加载、双轴载荷加载等多轴疲劳试验方法的优缺点,并分析其在评价航空发动机叶片多轴疲劳时存在的问题.重点介绍目前国际上最新研制的可有效模拟发动机叶片受力状态的拉伸-弯曲振动多轴疲劳试验方法.建议尽快建立适合我国航空发动机叶片的多轴疲劳试验系统.

  7. Development of Standard Approach for Sickle Blade Manufacturing

    Directory of Open Access Journals (Sweden)

    M. N. A. Noordin

    2016-10-01

    Full Text Available The sickle blade used in the motorised palm cutter known as “CANTAS” provides fast, easy and safe pruning and harvesting for those hard to reach applications. Jariz Technologies Company is experiencing problem in the consistency of sickle blade which was supplied by various blade manufacturers. Identifying the proper blade material with a certain hardness value would produce a consistent as well as long lasting sickle blade. A Standard Operating Procedure (SOP in the manufacturing of the sickle blades was suggested to ensure a consistent blade. From this study, the optimum temperature for hardening and tempering of SUP 9 had been identified as 850 °C for hardening and 480 °C for tempering. The final hardness after heat treatment for SUP 9 was around 55HRC.

  8. Study on Aerodynamic Design Optimization of Turbomachinery Blades

    Institute of Scientific and Technical Information of China (English)

    Naixing CHEN; Hongwu ZHANG; Weiguang HUANG; Yanji XU

    2005-01-01

    This paper describes the study on aerodynamics design optimization of turbomachinery blading developed by the authors at the Institute of Engineering Thermophysics, Chinese Academy of Sciences, during the recent few years. The present paper describes the aspects mainly on how to use a rapid approach of profiling a 3D blading and of grid generation for computation, a fast and accurate viscous computation method and an appropriate optimization methodology_ including a blade parameterization algorithm to optimize turbomachinery blading aerodynamically. Any blade configuration can be expressed by three curves, they are the camber lines, the thickness distributions and the radial stacking line, and then the blade geometry can be easily parameterized by a number of parameters with three polynomials. A gradient-based parameterization analytical method and a response surface method were applied herein for blade optimization. It was found that the optimization process provides reliable design for turbomachinery with reasonable computing time.

  9. Plowing of granular surface by a vertical blade

    Science.gov (United States)

    Judge, Vachitar Singh; Dressaire, Emilie; Sauret, Alban

    2016-11-01

    The interaction of a blade with a layer of fluid is an important industrial problem involved in coating of substrates, removing of snow, plowing the fields for agriculture. Most experimental and theoretical work has focused on the drag and lift forces on plowing blade as it is dragged on a granular surface or studying the flow of the fluid while plowing. However the study of deformation of a granular surface by a vertical plow blade has received less attention, despite significant practical and fundamental implications. In this study, we investigate experimentally the behavior of a granular substrate as a vertical plow blade of finite width is translated at constant speed. The vertical blade directs the granular material outward and sand piles form on either sides. We characterize the dynamics of plowing by measuring and rationalizing the influence of the width of the vertical plow blade, the height of the plow blade, and the depth granular substrate.

  10. Advances in wind turbine blade design and materials

    DEFF Research Database (Denmark)

    Wind energy is gaining critical ground in the area of renewable energy, with wind energy being predicted to provide up to 8% of the world’s consumption of electricity by 2021. Advances in wind turbine blade design and materials reviews the design and functionality of wind turbine rotor blades...... of wind turbine blades. The final part of the book describes advances in wind turbine blade materials, development and testing, including biobased composites, surface protection and coatings, structural performance testing and the design, manufacture and testing of small wind turbine blades. Advances...... in wind turbine blade design and materials offers a comprehensive review of the recent advances and challenges encountered in wind turbine blade materials and design, and will provide an invaluable reference for researchers and innovators in the field of wind energy production, including materials...

  11. Investigation of the maximum load alleviation potential using trailing edge flaps controlled by inflow data

    DEFF Research Database (Denmark)

    Fischer, Andreas; Aagaard Madsen, Helge

    2014-01-01

    The maximum fatigue load reduction potential when using trailing edge flaps on mega-watt wind turbines was explored. For this purpose an ideal feed forward control algorithm using the relative velocity and angle of attack at the blade to control the loads was implemented. The algorithm was applie...... the blade load location was investigated. When the algorithm was applied to measured time series a load reduction of 23% was achieved which is still promissing, but significantly lower than the value achieved in computations....

  12. EXPERIMENTAL RESEARCH ON AERODYNAMIC PERFORMANCE AND EXIT FLOW FIELD OF LOW PRESSURE AXIAL FLOW FAN WITH CIRCUMFERENTIAL SKEWED BLADES

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In this article, the low pressure axial flow fan with circumferential skewed rotor blade, including the radial blade, the forward-skewed blade and the backward-skewed blade, was studied with experimental methods. The aerodynamic performance of the rotors was measured. At the design condition at outlet of the rotors, detailed flow measurements were performed with a five-hole probe and a Hot-Wire Anemometer (HWA). The results show that compared to the radial rotor, the forward-skewed rotor demonstrates a wider Stable Operating Range (SOR), is able to reduce the total pressure loss in the hub region and make main loading of blade accumulating in the mid-span region. There is a wider wake in the upper mid-span region of the forward-skewed rotor. Compared to the radial rotor, in the backward-skewed rotor there is higher total pressure loss near the hub and shroud regions and lower loss in the mid-span region. In addition, the velocity deficit in the wake is lower at mid-span of the backward-skewed rotor than the forward-skewed rotor.

  13. A new blade element method for calculating the performance of high and intermediate solidity axial flow fans

    Science.gov (United States)

    Borst, H. V.

    1978-01-01

    A method is presented to design and predict the performance of axial flow rotors operating in a duct. The same method is suitable for the design of ducted fans and open propellers. The unified method is based on the blade element approach and the vortex theory for determining the three dimensional effects, so that two dimensional airfoil data can be used for determining the resultant force on each blade element. Resolution of this force in the thrust and torque planes and integration allows the total performance of the rotor, fan or propeller to be predicted. Three different methods of analysis, one based on a momentum flow theory; another on the vortex theory of propellers; and a third based on the theory of ducted fans, agree and reduce cascade airfoil data to single line as a function of the loading and induced angle of attack at values of constant inflow angle. The theory applies for any solidity from .01 to over 1 and any blade section camber. The effects of the duct and blade number can be determined so that the procedure applies over the entire range from two blade open propellers, to ducted helicopter tail rotors, to axial flow compressors with or without guide vanes, and to wind tunnel drive fans.

  14. Structural Optimization Design of Horizontal-Axis Wind Turbine Blades Using a Particle Swarm Optimization Algorithm and Finite Element Method

    Directory of Open Access Journals (Sweden)

    Pan Pan

    2012-11-01

    Full Text Available This paper presents an optimization method for the structural design of horizontal-axis wind turbine (HAWT blades based on the particle swarm optimization algorithm (PSO combined with the finite element method (FEM. The main goal is to create an optimization tool and to demonstrate the potential improvements that could be brought to the structural design of HAWT blades. A multi-criteria constrained optimization design model pursued with respect to minimum mass of the blade is developed. The number and the location of layers in the spar cap and the positions of the shear webs are employed as the design variables, while the strain limit, blade/tower clearance limit and vibration limit are taken into account as the constraint conditions. The optimization of the design of a commercial 1.5 MW HAWT blade is carried out by combining the above method and design model under ultimate (extreme flap-wise load conditions. The optimization results are described and compared with the original design. It shows that the method used in this study is efficient and produces improved designs.

  15. Vibration reduction in helicopter rotors using an actively controlled partial span trailing edge flap located on the blade

    Science.gov (United States)

    Millott, T. A.; Friedmann, P. P.

    1994-01-01

    This report describes an analytical study of vibration reduction in a four-bladed helicopter rotor using an actively controlled, partial span, trailing edge flap located on the blade. The vibration reduction produced by the actively controlled flap (ACF) is compared with that obtained using individual blade control (IBC), in which the entire blade is oscillated in pitch. For both cases a deterministic feedback controller is implemented to reduce the 4/rev hub loads. For all cases considered, the ACF produced vibration reduction comparable with that obtained using IBC, but consumed only 10-30% of the power required to implement IBC. A careful parametric study is conducted to determine the influence of blade torsional stiffness, spanwise location of the control flap, and hinge moment correction on the vibration reduction characteristics of the ACF. The results clearly demonstrate the feasibility of this new approach to vibration reduction. It should be emphasized than the ACF, used together with a conventional swashplate, is completely decoupled from the primary flight control system and thus it has no influence on the airworthiness of the helicopter. This attribute is potentially a significant advantage when compared to IBC.

  16. Optimal Topology and Experimental Evaluation of Piezoelectric Materials for Actively Shunted General Electric Polymer Matrix Fiber Composite Blades

    Science.gov (United States)

    Choi, Benjamin B.; Duffy, Kirsten; Kauffman, Jeffrey L.; Kray, Nicholas

    2012-01-01

    NASA Glenn Research Center, in collaboration with GE Aviation, has begun the development of a smart adaptive structure system with piezoelectric (PE) transducers to improve composite fan blade damping at resonances. Traditional resonant damping approaches may not be realistic for rotating frame applications such as engine blades. The limited space in which the blades reside in the engine makes it impossible to accommodate the circuit size required to implement passive resonant damping. Thus, a novel digital shunt scheme has been developed to replace the conventional electric passive shunt circuits. The digital shunt dissipates strain energy through the load resistor on a power amplifier. General Electric (GE) designed and fabricated a variety of polymer matrix fiber composite (PMFC) test specimens. Investigating the optimal topology of PE sensors and actuators for each test specimen has revealed the best PE transducer location for each target mode. Also a variety of flexible patches, which can conform to the blade surface, have been tested to identify the best performing PE patch. The active damping control achieved significant performance at target modes. This work has been highlighted by successful spin testing up to 5000 rpm of subscale GEnx composite blades in Glenn s Dynamic Spin Rig.

  17. Detectability of Pore Defect in Wind Turbine Blade Composites Using Image Correlation Technique

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Il; Huh, Yong Hak; Lee, Gun Chang [Korea Research institute of Standard and Science, Daejeon (Korea, Republic of)

    2013-10-15

    Defects that occur during the manufacturing process or operation of a wind turbine blade have a great influence on its life and safety. Typically, defects such as delamination, pore, wrinkle and matrix crack are found in a blade. In this study, the detectability of the pores, a type of defect that frequently occur during manufacturing, was examined from the full field strain distribution determined with the image correlation technique. Pore defects were artificially introduced in four-ply laminated GFRP composites with 0 .deg/{+-}45 .deg fiber direction. The artificial pores were introduced in consideration of their size and location. Three different-sized pores with diameter of 1, 2 and 3 mm were located on the top and bottom surface and embedded. By applying static loads of 0-200 MPa, the strain distributions over the specimen with the pore defects were determined using image correlation technique. It was found the pores with diameter exceeding 2 mm can be detected in diameter.

  18. Optimization Design and Experimental Study of Low-Pressure Axial Fan with Forward-Skewed Blades

    OpenAIRE

    2007-01-01

    This paper presents an experimental study of the optimization of blade skew in low pressure axial fan. Using back propagation (BP) neural network and genetic algorithm (GA), the optimization was performed for a radial blade. An optimized blade is obtained through blade forward skew. Measurement of the two blades was carried out in aerodynamic and aeroacoustic performance. Compared to the radial blade, the optimized blade demonstrated improvements in efficiency, total pres...

  19. Coolant Density and Control Blade History Effects in Extended BWR Burnup Credit

    Energy Technology Data Exchange (ETDEWEB)

    Ade, Brian J [ORNL; Marshall, William BJ J [ORNL; Bowman, Stephen M [ORNL; Gauld, Ian C [ORNL; Ilas, Germina [ORNL; Martinez-Gonzalez, Jesus S [ORNL

    2015-01-01

    various locations and at varying degrees during BWR operation based on the core loading pattern. When present during depletion, control blades harden the neutron spectrum locally because they displace the moderator and absorb thermal neutrons. The investigation of the effect of control blades on post operational cask reactivity is documented herein, as is the effect of multiple (continuous and intermittent) exposure periods with control blades inserted. The coupled effects of control blade presence on power density, void profile, or burnup profile will be addressed in future work.

  20. An aerodynamic study on flexed blades for VAWT applications

    Science.gov (United States)

    Micallef, Daniel; Farrugia, Russell; Sant, Tonio; Mollicone, Pierluigi

    2014-12-01

    There is renewed interest in aerodynamics research of VAWT rotors. Lift type, Darrieus designs sometimes use flexed blades to have an 'egg-beater shape' with an optimum Troposkien geometry to minimize the structural stress on the blades. While straight bladed VAWTs have been investigated in depth through both measurements and numerical modelling, the aerodynamics of flexed blades has not been researched with the same level of detail. Two major effects may have a substantial impact on blade performance. First, flexing at the equator causes relatively strong trailing vorticity to be released. Secondly, the blade performance at each station along the blade is influenced by self-induced velocities due to bound vorticity. The latter is not present in a straight bladed configuration. The aim of this research is to investigate these effects in relation to an innovative 4kW wind turbine concept being developed in collaboration with industry known as a self-adjusting VAWT (or SATVAWT). The approach used in this study is based on experimental and numerical work. A lifting line free-wake vortex model was developed. Wind tunnel power and hot-wire velocity measurements were performed on a scaled down, 60cm high, three bladed model in a closed wind tunnel. Results show a substantial axial wake induction at the equator resulting in a lower power generation at this position. This induction increases with increasing degree of flexure. The self-induced velocities caused by blade bound vorticity at a particular station was found to be relatively small.

  1. Damage detection in carbon composite material typical of wind turbine blades using auto-associative neural networks

    Science.gov (United States)

    Dervilis, N.; Barthorpe, R. J.; Antoniadou, I.; Staszewski, W. J.; Worden, K.

    2012-04-01

    The structure of a wind turbine blade plays a vital role in the mechanical and structural operation of the turbine. As new generations of offshore wind turbines are trying to achieve a leading role in the energy market, key challenges such as a reliable Structural Health Monitoring (SHM) of the blades is significant for the economic and structural efficiency of the wind energy. Fault diagnosis of wind turbine blades is a "grand challenge" due to their composite nature, weight and length. The damage detection procedure involves additional difficulties focused on aerodynamic loads, environmental conditions and gravitational loads. It will be shown that vibration dynamic response data combined with AANNs is a robust and powerful tool, offering on-line and real time damage prediction. In this study the features used for SHM are Frequency Response Functions (FRFs) acquired via experimental methods based on an LMS system by which identification of mode shapes and natural frequencies is accomplished. The methods used are statistical outlier analysis which allows a diagnosis of deviation from normality and an Auto-Associative Neural Network (AANN). Both of these techniques are trained by adopting the FRF data for normal and damage condition. The AANN is a method which has not yet been widely used in the condition monitoring of composite materials of blades. This paper is trying to introduce a new scheme for damage detection, localisation and severity assessment by adopting simple measurements such as FRFs and exploiting multilayer neural networks and outlier novelty detection.

  2. Comparison of blade-strike modeling results with empirical data

    Energy Technology Data Exchange (ETDEWEB)

    Ploskey, Gene R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Carlson, Thomas J. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2004-03-01

    This study is the initial stage of further investigation into the dynamics of injury to fish during passage through a turbine runner. As part of the study, Pacific Northwest National Laboratory (PNNL) estimated the probability of blade strike, and associated injury, as a function of fish length and turbine operating geometry at two adjacent turbines in Powerhouse 1 of Bonneville Dam. Units 5 and 6 had identical intakes, stay vanes, wicket gates, and draft tubes, but Unit 6 had a new runner and curved discharge ring to minimize gaps between the runner hub and blades and between the blade tips and discharge ring. We used a mathematical model to predict blade strike associated with two Kaplan turbines and compared results with empirical data from biological tests conducted in 1999 and 2000. Blade-strike models take into consideration the geometry of the turbine blades and discharges as well as fish length, orientation, and distribution along the runner. The first phase of this study included a sensitivity analysis to consider the effects of difference in geometry and operations between families of turbines on the strike probability response surface. The analysis revealed that the orientation of fish relative to the leading edge of a runner blade and the location that fish pass along the blade between the hub and blade tip are critical uncertainties in blade-strike models. Over a range of discharges, the average prediction of injury from blade strike was two to five times higher than average empirical estimates of visible injury from shear and mechanical devices. Empirical estimates of mortality may be better metrics for comparison to predicted injury rates than other injury measures for fish passing at mid-blade and blade-tip locations.

  3. Effect of blade pitch angle on aerodynamic performance of straight-bladed vertical axis wind turbine

    Institute of Scientific and Technical Information of China (English)

    张立勋; 梁迎彬; 刘小红; 郭健

    2014-01-01

    Wind energy is one of the most promising renewable energy sources, straight-bladed vertical axis wind turbine (S-VAWT) appears to be particularly promising for the shortage of fossil fuel reserves owing to its distinct advantages, but suffers from poor self-starting and low power coefficient. Variable-pitch method was recognized as an attractive solution to performance improvement, thus majority efforts had been devoted into blade pitch angle effect on aerodynamic performance. Taken into account the local flow field of S-VAWT, mathematical model was built to analyze the relationship between power outputs and pitch angle. Numerical simulations on static and dynamic performances of blade were carried out and optimized pitch angle along the rotor were presented. Comparative analyses of fixed pitch and variable-pitch S-VAWT were conducted, and a considerable improvement of the performance was obtained by the optimized blade pitch angle, in particular, a relative increase of the power coefficient by more than 19.3%. It is further demonstrated that the self-starting is greatly improved with the optimized blade pitch angle.

  4. Blade pitch control of straight-bladed vertical axis wind turbine

    Institute of Scientific and Technical Information of China (English)

    梁迎彬; 张立勋; 李二肖; 张凤月

    2016-01-01

    Collective pitch control and individual pitch control algorithms were present for straight-bladed vertical axis wind turbine to improve the self-starting capacity. Comparative analysis of straight-bladed vertical axis wind turbine(SB-VAWT) with or without pitch control was conducted from the aspects of aerodynamic force, flow structure and power coefficient. The computational fluid dynamics (CFD) prediction results show a significant increase in power coefficient for SB-VAWT with pitch control. According to the aerodynamic forces and total torque coefficient obtained at various tip speed ratios (TSRs), the results indicate that the blade pitch method can increase the power output and decrease the deformation of blade;especially, the total torque coefficient of blade pitch control at TSR 1.5 is about 2.5 times larger than that of fixed pitch case. Furthermore, experiment was carried out to verify the feasibility of pitch control methods. The results show that the present collective pitch control and individual pitch control methods can improve the self-starting capacity of SB-VAWT, and the former is much better and its proper operating TSRs ranges from 0.4 to 0.6.

  5. Advancing Blade Concept (ABC) Technology Demonstrator

    Science.gov (United States)

    1981-04-01

    id5I:~ W Ith coIle t ior, I: a’ tlet- Liou tesýts, t~he 1total blades were iisa edad he ,! l01 ;wnq1 sys"tem11 tests and operationlal checks...Equipment The data acquisition system recording media was a Bell and Howell Model MARS-2000 14-track airborne analog magnetic tape recorder. The magnetic

  6. Turbine blade with tuned damping structure

    Energy Technology Data Exchange (ETDEWEB)

    Campbell, Christian X.; Messmann, Stephen J.

    2015-09-01

    A turbine blade is provided comprising: a root; an airfoil comprising an external wall extending radially from the root and having a radially outermost portion; and a damping structure. The external wall may comprise first and second side walls joined together to define an inner cavity of the airfoil. The damping structure may be positioned within the airfoil inner cavity and coupled to the airfoil so as to define a tuned mass damper.

  7. Photoacoustic microscopy of ceramic turbine blades

    Science.gov (United States)

    Khandelwal, P. K.; Kinnick, R. R.; Heitman, P. W.

    1985-01-01

    Scanning photoacoustic microscopy (SPAM) is evaluated as a nondestructive technique for the detection of both surface and subsurface flaws in polycrystalline ceramics, such as those currently under consideration for the high temperature components of small vehicular and industrial gas turbine engines; the fracture strength of these brittle materials is controlled by small, 25-200 micron flaws. Attention is given to the correlation of SPAM-detected flaws with actual, fracture-controlling flaws in ceramic turbine blades.

  8. Subjective evaluation of helicopter blade slap noise

    Science.gov (United States)

    Galloway, W. J.

    1978-01-01

    Several methods for adjusting EPNL to account for its underestimate of judged annoyance are applied to eight helicopter flyover noise signatures having various degrees of blade slap. A proposal for an impulsive noise correlation procedure based on a digital analysis of the flyover signal is investigated. When all data are combined, the proposal is little better than simply adding an arbitrary fixed adjustment of 3 decibels to EPNL.

  9. Synthetic-jet-based dynamic stall control on a scaled finite span wind turbine S817 blade

    Science.gov (United States)

    Rice, Thomas; Taylor, Keith; Amitay, Michael

    2016-11-01

    As wind turbines increase in size, so do many of the adverse effects associated with unsteady flow fields. Yawed flow, unsteady gusts, atmospheric boundary layers, and even free stream turbulence can cause unsteady loading, which are detrimental to the blades' structure. In order to decrease unsteady loading, synthetic jet actuators were installed on a scaled finite span cantilevered wind turbine blade having an S817 airfoil shape. The S817 airfoil shape is of the blade tips on the NREL CART3, which will be used next year on full scale field testing of active flow control. The model has been tested in the wind tunnel with and without active flow control, using load, surface pressure, and PIV measurements to characterize the airfoil's stall behavior during static and dynamic conditions, and the effect of flow control on its aerodynamic performance. Surface-mounted microphones were also used to detect dominant frequencies in the flow field. Dynamic stall was also simulated by pitching the airfoil through stall in a sinusoidal pitching motion. Synthetic jets, placed near the leading edge, were shown to increase lift both in the static and dynamic cases, in addition to attaching the flow and reducing hysteresis during dynamic pitching, showing a decrease in structural loading.

  10. Manufacturing technology of integrated textile-based sensor networks for in situ monitoring applications of composite wind turbine blades

    Science.gov (United States)

    Haentzsche, Eric; Mueller, Ralf; Huebner, Matthias; Ruder, Tristan; Unger, Reimar; Nocke, Andreas; Cherif, Chokri

    2016-10-01

    Based on in situ strain sensors consisting of piezo-resistive carbon filament yarns (CFYs), which have been successfully integrated into textile reinforcement structures during their textile-technological manufacturing process, a continuous load of fibre-reinforced plastic (FRP) components has been realised. These sensors are also suitable for structural health monitoring (SHM) applications. The two-dimensional sensor layout is made feasible by the usage of a modular warp yarn path manipulation unit. Using a functional model of a small wind turbine blade in thermoset composite design, the sensor function for basic SHM applications (e.g. static load monitoring) are demonstrated. Any mechanical loads along the pressure or suction side of the wind turbine blade can be measured and calculated via a correlative change in resistance of the CFYs within the textile reinforcement plies. Performing quasi-static load tests on both tensile specimen and full-scale wind turbine blade, elementary results have been obtained concerning electro-mechanical behaviour and spatial resolution of global and even local static stresses according to the CFY sensor integration length. This paper demonstrates the great potential of textile-based and textile-technological integrated sensors in reinforcement structures for future SHM applications of FRPs.

  11. The system of blade's shape measuring

    Science.gov (United States)

    Gorbachev, Alexey A.; Korotaev, Valery V.; Apehtin, Dmitri V.

    2015-02-01

    System that will allow visual and measuring control of blades is proposed. It based on triangulation method of measurement. This method implies using of elements described below: a receiving unit, source of structured light, processing and control unit, the monitor and power supply unit. Geometrical characteristics of the system are calculated. As a result we got numbers of receiving units and sources of structured light needed to monitor blade along its entire length. Theoretical error of system measurement is calculated. It depends on distance to the object, the base between receives unit and sources of structured light, resolution and physical size of image receive. Surface of blade is not flat this fact entails changing distance from object to receive unit. So the error of measurement will be different. The interval for researching was chosen from 90 to 130 mm. Error of measurement have steady upward trend from 0,08 to 0,017 mm all period between chosen distances. The physical model of control method is developed. As a result of its working picture of illuminated metal object was obtained. The program written in MatLab processes experimental picture, find lines of structure light and calculate dislocations of it. Then use this information to make a three-dimensional model of object.

  12. Pitched Blade Turbine Efficiency at Particle Suspension

    Directory of Open Access Journals (Sweden)

    D. Ceres

    2010-01-01

    Full Text Available Mixing suspensions is a very important hydraulic operation. The pitched six-blade turbine is a widely-used axial-flow impeller. This paper deals with effect relative impeller size and particle content on theefficiency of a pitched six-blade turbine at particle suspension. Two pitched six-blade turbines were used in model measurements of just suspension impeller speed. The ratios of the vessel to agitator diameter D/d were 3 and 4.5. The measurements were carried out in a dish-bottomed vessel 300 mm in diameter. The just suspension impeller speeds were measured using an electrochemical method, and were checked visually. A 2.5 % NaCl water solution was used as the liquid phase, and glass particles with four equivalent diameters between 0.18 and 0.89 mmand volumetric concentration from 2.5 % to 40% were usedasthesolid phase. The criterion values πs=Po√Fr'3(d/D7 were calculated from the particle suspension and power consumption measurements. The dependencies of πs on particle content cv show that larger agitators are more efficient for higher particle content.

  13. Microwaves Sensor for Wind Turbine Blade Inspection

    Science.gov (United States)

    Li, Zhen; Haigh, Arthur; Soutis, Constantinos; Gibson, Andrew; Sloan, Robin

    2017-04-01

    The structural integrity of wind turbine blades can be adversely affected by their structural dynamics, temperature extremes, lightning strikes, ultraviolet radiation from sunlight and airborne particulate matter such as hailstones and sand. If subsurface delamination occurs and is undetected then this can lead to fibre breakage and catastrophic failures in composite blades. In this paper we introduce a microwave scanning technique that detects such delamination in practical blade assemblies. Using an open-ended waveguide sensor, the electromagnetic signal reflected from the composite is found to have a phase profile that can detect changes in the composite cross section. Glass fibre T-joints are scanned and the results used to detect thickness variations (e.g., the presence of the web) and delamination. Results are compared across the 18-20 GHz frequency band. The dielectric permittivity of the composite system is measured and is used to estimate the stand-off distance and operating frequency of the sensor. This is critical to the system's ability to detect damage. When the sensor is close to the surface of the structure (standoff distance ≈ 5 mm), delamination down to 0.2 mm in width could be detected.

  14. Noise aspects at aerodynamic blade optimisation projects

    Energy Technology Data Exchange (ETDEWEB)

    Schepers, J.G. [Netherlands Energy Research Foundation, Petten (Netherlands)

    1997-12-31

    This paper shows an example of an aerodynamic blade optimisation, using the program PVOPT. PVOPT calculates the optimal wind turbine blade geometry such that the maximum energy yield is obtained. Using the aerodynamic optimal blade design as a basis, the possibilities of noise reduction are investigated. The aerodynamic optimised geometry from PVOPT is the `real` optimum (up to the latest decimal). The most important conclusion from this study is, that it is worthwhile to investigate the behaviour of the objective function (in the present case the energy yield) around the optimum: If the optimum is flat, there is a possibility to apply modifications to the optimum configuration with only a limited loss in energy yield. It is obvious that the modified configurations emits a different (and possibly lower) noise level. In the BLADOPT program (the successor of PVOPT) it will be possible to quantify the noise level and hence to assess the reduced noise emission more thoroughly. At present the most promising approaches for noise reduction are believed to be a reduction of the rotor speed (if at all possible), and a reduction of the tip angle by means of low lift profiles, or decreased twist at the outboard stations. These modifications were possible without a significant loss in energy yield. (LN)

  15. A parametric study of blade vortex interaction noise for two, three, and four-bladed model rotors at moderate tip speeds Theory and experiment

    Science.gov (United States)

    Leighton, K. P.; Harris, W. L.

    1984-01-01

    An investigation of blade slap due to blade vortex interaction (BVI) has been conducted. This investigation consisted of an examination of BVI blade slap for two, three, and four-bladed model rotors at tip Mach numbers ranging from 0.20 to 0.50. Blade slap contours have been obtained for each configuration tested. Differences in blade slap contours, peak sound pressure level, and directivity for each configuration tested are noted. Additional fundamental differences, such as multiple interaction BVI, are observed and occur for only specific rotor blade configurations. The effect of increasing the Mach number on the BVI blade slap for various rotor blade combinations has been quantified. A peak blade slap Mach number scaling law is proposed. Comparison of measured BVI blade slap with theory is made.

  16. Vibration Characteristics Determined for Stainless Steel Sandwich Panels With a Metal Foam Core for Lightweight Fan Blade Design

    Science.gov (United States)

    Ghosn, Louis J.; Min, James B.; Raj, Sai V.; Lerch, Bradley A.; Holland, Frederic A., Jr.

    2004-01-01

    The goal of this project at the NASA Glenn Research Center is to provide fan materials that are safer, weigh less, and cost less than the currently used titanium alloy or polymer matrix composite fans. The proposed material system is a sandwich fan construction made up of thin solid face sheets and a lightweight metal foam core. The stiffness of the sandwich structure is increased by separating the two face sheets by the foam layer. The resulting structure has a high stiffness and lighter weight in comparison to the solid facesheet material alone. The face sheets carry the applied in-plane and bending loads (ref. 1). The metal foam core must resist the transverse shear and transverse normal loads, as well as keep the facings supported and working as a single unit. Metal foams have ranges of mechanical properties, such as light weight, impact resistance, and vibration suppression (ref. 2), which makes them more suitable for use in lightweight fan structures. Metal foams have been available for decades (refs. 3 and 4), but the difficulties in the original processes and high costs have prevented their widespread use. However, advances in production techniques and cost reduction have created a new interest in this class of materials (ref. 5). The material chosen for the face sheet and the metal foam for this study was the aerospace-grade stainless steel 17-4PH. This steel was chosen because of its attractive mechanical properties and the ease with which it can be made through the powder metallurgy process (ref. 6). The advantages of a metal foam core, in comparison to a typical honeycomb core, are material isotropy and the ease of forming complex geometries, such as fan blades. A section of a 17-4PH sandwich structure is shown in the following photograph. Part of process of designing any blade is to determine the natural frequencies of the particular blade shape. A designer needs to predict the resonance frequencies of a new blade design to properly identify a useful

  17. Dendritic Structure Analysis of CMSX-4 Cored Turbine Blades Roots

    Directory of Open Access Journals (Sweden)

    Krawczyk J.

    2016-06-01

    Full Text Available The microstructure of as-cast cored turbine blades roots, made of the single-crystal CMSX-4 nickel-based superalloy was investigated. Analysed blades were obtained by directional solidification technique in the industrial ALD Bridgman induction furnace. The investigations of the microstructure of blades roots were performed using SEM and X-ray techniques including diffraction topography with the use of Auleytner method. Characteristic shapes of dendrites with various arrangement were observed on the SEM images taken from the cross-sections, made transversely to the main blades axis. The differences in quality of the structure in particular areas of blades roots were revealed. Based on the results, the influence of cooling bores on blades root structure was analysed and the changes in the distribution and geometry of cooling bores were proposed.

  18. Turbine blade failure in a thermal power plant

    Energy Technology Data Exchange (ETDEWEB)

    Das, Goutam; Chowdhury, Sandip Ghosh; Ray, Ashok Kumar; Das, Swapan Kumar; Bhattacharya, Deepak Kumar [Materials Characterisation Division, National Metallurgical Laboratory (CSIR), Jamshedpur-831 007 (India)

    2003-02-01

    The failure of a LP (low pressure) turbine blade of a 220 MW thermal power plant is presented. The blade was made of martensitic stainless steel and the structure was tempered martensite. There was no evidence of degradation of blade material. The fracture took place at the aerofoil region, 113-mm from the root. Throughout the blade surface Si rich phases were detected. Several pits/grooves were found on the edges of the blades and chloride was detected in these pits. These were responsible for the crevice type corrosion. The probable carriers of CI{sup -} were Ca and K, which were found on the blade. The failure mode was intergranular type. Possibly the ultimate failure was due to corrosion-fatigue. (Author)

  19. Design modification in rotor blade of turbo molecular pump

    Energy Technology Data Exchange (ETDEWEB)

    Iqbal, Munawar, E-mail: muniqbal@yahoo.com [Centre for High Energy Physics, University of the Punjab, Quaid-e-Azam, Campus, Lahore 54590 (Pakistan); Wasy, Abdul [Department of Mechanical Engineering, University of Engineering and Technology, Taxila 47050 (Pakistan); Batani, Dimitri [Centre Lasers Intenses et Applications, Universite Bordeaux 1, Liberation, 33405 Talence cedex (France); Rashid, Haris [Centre for High Energy Physics, University of the Punjab, Quaid-e-Azam, Campus, Lahore 54590 (Pakistan); Lodhi, M.A.K. [Department of Physics, Texas Tech University, Lubbock Texas, 79409 (United States)

    2012-06-21

    Performance of a Turbo Molecular Pump (TMP) is strongly related to the frequency of the rotor. As rpm increases deflection in the rotor blades starts to occur. Therefore, quality of material and blade design has been modified in order to obtain stable performance at higher speed. To reduce the deformation, stiffer material and change in blade design have been calculated. Significant improvement has been achieved in modeling the blade design using CATIA software. The analysis has been performed by ANSYS workbench. It is shown that the modification in the blade design of TMP rotor has reduced the structural deformation up to 66 percent of the deformation produced in the original blade design under the same conditions. Modified design achieved additional 23 percent rpm which increased TMP's efficiency.

  20. Design modification in rotor blade of turbo molecular pump

    Science.gov (United States)

    Iqbal, Munawar; Wasy, Abdul; Batani, Dimitri; Rashid, Haris; Lodhi, M. A. K.

    2012-06-01

    Performance of a Turbo Molecular Pump (TMP) is strongly related to the frequency of the rotor. As rpm increases deflection in the rotor blades starts to occur. Therefore, quality of material and blade design has been modified in order to obtain stable performance at higher speed. To reduce the deformation, stiffer material and change in blade design have been calculated. Significant improvement has been achieved in modeling the blade design using CATIA software. The analysis has been performed by ANSYS workbench. It is shown that the modification in the blade design of TMP rotor has reduced the structural deformation up to 66 percent of the deformation produced in the original blade design under the same conditions. Modified design achieved additional 23 percent rpm which increased TMP's efficiency.

  1. Quantitative anatomy of grapevine (Vitis L. leaf blade

    Directory of Open Access Journals (Sweden)

    Valentine S. Codreanu

    2013-04-01

    Full Text Available Current investigations were conducted to clarify the features of grapevine which are adaptive to drought and can be used in selection and introduction of VitisL. There are determined biometric values of 21 morpho-anatomic characters of leaf blade for 10 species of grapevine, 10 cultivars of V. viniferaL. and 10 distant hybrids V. vinifera× Muscadinia rotundifoliaMichx. As a result of this study 6 leaf blade quantitative characters which determine relative grapevine drought resistance were described. The most drought resistant species, sorts and hybrids of grapevine are that which have: a greater average thickness of leaf blade; b smaller surface (average area of leaf blade; c less ratio between average area and average volume of dried leaf blade; d greater mass of dried leaf blade; e higher degrees of the leaf succulence and sclerophylly.

  2. Vibration-based SHM System: Application to Wind Turbine Blades

    DEFF Research Database (Denmark)

    Tcherniak, D.; Mølgaard, Lasse Lohilahti

    2015-01-01

    This study presents an vibration-based system designed for structural health monitoring of wind turbine blades. Mechanical energy is introduced by means of an electromechanical actuator mounted inside the blade. The actuator's plunger periodically hits the blade structure; the induced vibrations...... propagate along the blade and are measured by an array of accelerometers. Unsupervised learning is applied to the data: the vibration patterns corresponding to the undamaged blade are used to create a statistical model of the reference state. During the detection stage, the current vibration pattern...... is compared with the reference state, and the novelties can be associated with damage. The vibration pattern is described by the covariance matrix between the accelerometer signals. The mid-range frequencies are used: this range is above the frequencies excited by blade-wind interaction, thus ensuring a good...

  3. Digital Manufacture Techniques for Large Hydro Turbine's Blades

    Institute of Scientific and Technical Information of China (English)

    LAI Xide; ZHANG Qinghua; ZHOU Yunfei; YAN Sijie

    2006-01-01

    Blades are one of the vital components and most difficulty in manufacturing of large hydro turbines. In order to cost-effectively and productively manufacture these kinds of blades, a series of digital techniques in manufacturing have been developed, which includes digital design of hydro turbine blades based on manufacture' requirements, Computer-aided location and the machined error evaluation by using 3-dimensional digitized measuring, tool path generation strategy to meet requirements of enhancing machining efficiency and controlling deviation in NC machining, tool path generation and NC machining simulation by establishing a virtual NC machining environment for blades, and reasonable and feasible strategy and the systematic scheme for manufacturing of large blades by using 5-axis simultaneous CNC machining. The developed digital manufacture techniques have been successfully applied in manufacturing of both the large Kaplan and Francis hydraulic turbine blades; it shows that higher efficiency and the better surfaces finish accuracy can be achieved.

  4. On the performance analysis of Savonius rotor with twisted blades

    Energy Technology Data Exchange (ETDEWEB)

    Saha, U.K.; Rajkumar, M. Jaya [Department of Mechanical Engineering, Indian Institute of Technology Guwahati, Guwahati-781 039 (India)

    2006-09-15

    The present investigation is aimed at exploring the feasibility of twisted bladed Savonius rotor for power generation. The twisted blade in a three-bladed rotor system has been tested in a low speed wind tunnel, and its performance has been compared with conventional semicircular blades (with twist angle of 0{sup o}). Performance analysis has been made on the basis of starting characteristics, static torque and rotational speed. Experimental evidence shows the potential of the twisted bladed rotor in terms of smooth running, higher efficiency and self-starting capability as compared to that of the conventional bladed rotor. Further experiments have been conducted in the same setup to optimize the twist angle. (author)

  5. Flow Characteristics Study of Wind Turbine Blade with Vortex Generators

    Directory of Open Access Journals (Sweden)

    Hao Hu

    2016-01-01

    Full Text Available The blade root flow control is of particular importance to the aerodynamic characteristic of large wind turbines. The paper studies the feasibility of improving blade pneumatic power by applying vortex generators (VGs to large variable propeller shaft horizontal axis wind turbines, with 2 MW variable propeller shaft horizontal axis wind turbine blades as research object. In the paper, three cases of VGs installation are designed; they are scattered in different chordwise position at the blade root, and then they are calculated, respectively, with CFD method. The results show that VGs installed in the separation line upstream, with the separation line of the blade root as a benchmark, show a better effect. Pneumatic power of blades increases by 0.6% by installing VGs. Although the effect on large wind turbines is not obvious, there is a space for optimization.

  6. Effect of Leading Edge Tubercles on Marine Tidal Turbine Blades

    Science.gov (United States)

    Murray, Mark; Gruber, Timothy; Fredriksson, David

    2010-11-01

    This project investigated the impact that the addition of leading edge protuberances (tubercles) have on the effectiveness of marine tidal turbine blades, especially at lower flow speeds. The addition of leading edge tubercles to lifting foils has been shown, in previous research, to delay the onset of stall without significant hydrodynamic costs. The experimental results obtained utilizing three different blade designs (baseline and two tubercle modified) are compared. All blades were designed in SolidWorks and manufactured utilizing rapid prototype techniques. All tests were conducted in the 120 ft tow tank at the U.S. Naval Academy using a specifically designed experimental apparatus. Results for power coefficients are presented for a range of tip speed ratios. Cut-in velocity is also compared between the blade designs. For all test criteria, the tubercle modified blades significantly outperformed the smooth leading edge baseline design blades.

  7. Potential load reductions on megawatt turbines exposed to wakes using individual-pitch wake compensator and trailing-edge flaps

    DEFF Research Database (Denmark)

    Markou, Helen; Andersen, Peter Bjørn; Larsen, Gunner Chr.

    2011-01-01

    that typically focus on either load or power prediction. As a consequence, the wake affected inflow field generated by the DWM formulation opens for control strategies for the individual turbine. Two different control approaches for load reduction on the individual turbines are implemented in the multi-body aero......, is extracted from measurements of the blade-root bending moment and/or one-point recordings of flow angle of attack to the blades (pitot tube) measurements. In the former implementation, the pitch angle of each blade is compensated for as an addition to the collective-pitch, rotor-speed control. In the latter...

  8. Future Materials for Wind Turbine Blades - A Critical Review

    DEFF Research Database (Denmark)

    Raghavalu Thirumalai, Durai Prabhakaran

    2012-01-01

    Wind turbine industry is continuously evaluating material systems to replace the current thermoset composite technologies. Since turbine blades are the key component in the wind turbines and the size of the blade is increasing in today’s wind design, the material selection has become crucial...... higher performance under severe environmental conditions. The current article reviews various material alternatives and demonstrates the advantageous and disadvantageous for future wind turbine blade developments....

  9. A Critical Review of Future Materials for Wind Turbine Blades

    DEFF Research Database (Denmark)

    Raghavalu Thirumalai, Durai Prabhakaran

    2014-01-01

    Wind turbine industry is continuously evaluating materials systems to replace the current thermoset composite technologies. Since turbine blades are the key component in the wind turbines and the size of the blade is increasing in todays wind design, the materials selection has become crucial...... higher performance under severe environmental conditions. The current article reviews various materials alternatives and demonstrates the advantages and disadvantages for future wind turbine blade developments....

  10. Aerodynamic investigation of winglets on wind turbine blades using CFD

    OpenAIRE

    Johansen, Jeppe; Sørensen, Niels N.

    2006-01-01

    The present report describes the numerical investigation of the aerodynamics around a wind turbine blade with a winglet using Computational Fluid Dynamics, CFD. Five winglets were investigated with different twist distribution and camber. Four of themwere pointing towards the pressure side (upstream) and one was pointing towards the suction side (downstream). Additionally, a rectangular modification of the original blade tip was designed with the same planform area as the blades with winglets...

  11. Wavelet Transformation for Damage Identication in Wind Turbine Blades

    DEFF Research Database (Denmark)

    Ulriksen, Martin Dalgaard; Skov, Jonas falk; Kirkegaard, Poul Henning

    2014-01-01

    The present paper documents a proposed modal and wavelet analysis-based structural health monitoring (SHM) method for damage identification in wind turbine blades. A finite element (FE) model of a full-scale wind turbine blade is developed and introduced to a transverse surface crack. Hereby, post...... of the first structural blade mode. However, due to the nature of the proposed method, it is also found that the accuracy of the damage assessment highly depends on the number of employed measurement points....

  12. Assessment of Load Extrapolation Methods for Wind Turbines

    DEFF Research Database (Denmark)

    Toft, Henrik Stensgaard; Sørensen, John Dalsgaard

    2010-01-01

    In the present paper methods for statistical load extrapolation of wind turbine response are studied using a stationary Gaussian process model which has approximately the same spectral properties as the response for the flap bending moment of a wind turbine blade. For a Gaussian process an approx...

  13. The effect of delaminations on local buckling in wind turbine blades

    DEFF Research Database (Denmark)

    Haselbach, Philipp Ulrich; Bitsche, Robert; Branner, Kim

    2015-01-01

    was setup in Abaqus and cohesive elements were chosen for modelling delamination growth. For initial delaminations with a width of 30–50% of the cap width the study showed that delamination close to the surface started to grow in load ranges of normal operation conditions and led to local buckling modes....... The local buckling caused high strains and stresses in the surrounding of the delamination, which exceeded the material design properties and therefore should be considered as dangerous. Delaminations placed near the mid-surface of the cap did not have a significant effect on the blade response under normal...... operation conditions. In the simulations the static load exceeded the design load by more than 40% before delamination growth or cap buckling occurred. It could be concluded that delamination induced near-surface buckling modes have to be considered critical due to an onset of local sublaminate buckling...

  14. CFD simulation of a 2 bladed multi megawatt wind turbine with flexible rotor connection

    Science.gov (United States)

    Klein, L.; Luhmann, B.; Rösch, K.-N.; Lutz, T.; Cheng, P.-W.; Krämer, E.

    2016-09-01

    An innovative passive load reduction concept for a two bladed 3.4 MW wind turbine is investigated by a conjoint CFD and MBS - BEM methodology. The concept consists of a flexible hub mount which allows a tumbling motion of the rotor. First, the system is simulated with a MBS tool coupled to a BEM code. Then, the resulting motion of the rotor is extracted from the simulation and applied on the CFD simulation as prescribed motion. The aerodynamic results show a significant load reduction on the support structure. Hub pitching and yawing moment amplitudes are reduced by more than 50% in a vertically sheared inflow. Furthermore, the suitability of the MBS - BEM approach for the simulation of the load reduction system is shown.

  15. Benchmarking aerodynamic prediction of unsteady rotor aerodynamics of active flaps on wind turbine blades using ranging fidelity tools

    Science.gov (United States)

    Barlas, Thanasis; Jost, Eva; Pirrung, Georg; Tsiantas, Theofanis; Riziotis, Vasilis; Navalkar, Sachin T.; Lutz, Thorsten; van Wingerden, Jan-Willem

    2016-09-01

    Simulations of a stiff rotor configuration of the DTU 10MW Reference Wind Turbine are performed in order to assess the impact of prescribed flap motion on the aerodynamic loads on a blade sectional and rotor integral level. Results of the engineering models used by DTU (HAWC2), TUDelft (Bladed) and NTUA (hGAST) are compared to the CFD predictions of USTUTT-IAG (FLOWer). Results show fairly good comparison in terms of axial loading, while alignment of tangential and drag-related forces across the numerical codes needs to be improved, together with unsteady corrections associated with rotor wake dynamics. The use of a new wake model in HAWC2 shows considerable accuracy improvements.

  16. Analysis of time domain active sensing data from CX-100 wind turbine blade fatigue tests for damage assessment

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Mi Jin [Dept. of Aerospace Engineering and LANL-CBNU Engineering Institute, Chunbuk National University, Jeonju (Korea, Republic of); Jung, Hwee Kwon; Park, Gyu Hae [School of Mechanical Engineering, Chonnam National University, Gwangju (Korea, Republic of); Taylor, Stuart G.; Farinholt, Kevin M. [The Engineering Institute, Los Alamos National Laboratory, Los Alamos (United States)

    2016-04-15

    This paper presents the results obtained using time-series-based methods for structural damage assessment. The methods are applied to a wind turbine blade structure subjected to fatigue loads. A 9 m CX-100 (carbon experimental 100 kW) blade is harmonically excited at its first natural frequency to introduce a failure mode. Consequently, a through-thickness fatigue crack is visually identified at 8.5 million cycles. The time domain data from the piezoelectric active-sensing techniques are measured during the fatigue loadings and used to detect incipient damage. The damage-sensitive features, such as the first four moments and a normality indicator, are extracted from the time domain data. Time series autoregressive models with exogenous inputs are also implemented. These features could efficiently detect a fatigue crack and are less sensitive to operational variations than the other methods.

  17. INFLUENCE OF BLADES' STRESS STATE ON FRANCIS TURBINE RUNNER'S INVALIDATION

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Numerical simulation on Francis turbine runner's welding temperature field and welding stress field is carried out on the base of solving the problem of welding heat source's movement along any spatial routes and the problem of heat elimination between the complicated blade and air. The evolvement law of welding stress and the distribution of the stress field after welding are obtained.The results indicate that the peak value of the welding residual stress appears on the outlet edge of blade near the contact area between blade and band or blade and crown. Associated with the distribution of the runner's working stress, the invalidation reason of the Francis turbine runner is explained.

  18. Unsteady aerodynamic interaction effects on turbomachinery blade life and performance

    Science.gov (United States)

    Adamczyk, John J.

    1992-01-01

    This paper is an attempt to address the impact of a class of unsteady flows on the life and performance of turbomachinery blading. These class of flows to be investigated are those whose characteristic frequency is an integral multiple of rotor shaft speed. Analysis of data recorded downstream of a compressor and turbine rotor will reveal that this class of flows can be highly three-dimensional and may lead to the generation of secondary flows within downstream blading. By explicitly accounting for these unsteady flows in the design of turbomachinery blading for multistage applications, it may be possible to bring about gains in performance and blade life.

  19. Heat Transfer on a Film-Cooled Rotating Blade

    Science.gov (United States)

    Garg, Vijay K.

    1999-01-01

    A multi-block, three-dimensional Navier-Stokes code has been used to compute heat transfer coefficient on the blade, hub and shroud for a rotating high-pressure turbine blade with 172 film-cooling holes in eight rows. Film cooling effectiveness is also computed on the adiabatic blade. Wilcox's k-omega model is used for modeling the turbulence. Of the eight rows of holes, three are staggered on the shower-head with compound-angled holes. With so many holes on the blade it was somewhat of a challenge to get a good quality grid on and around the blade and in the tip clearance region. The final multi-block grid consists of 4784 elementary blocks which were merged into 276 super blocks. The viscous grid has over 2.2 million cells. Each hole exit, in its true oval shape, has 80 cells within it so that coolant velocity, temperature, k and omega distributions can be specified at these hole exits. It is found that for the given parameters, heat transfer coefficient on the cooled, isothermal blade is highest in the leading edge region and in the tip region. Also, the effectiveness over the cooled, adiabatic blade is the lowest in these regions. Results for an uncooled blade are also shown, providing a direct comparison with those for the cooled blade. Also, the heat transfer coefficient is much higher on the shroud as compared to that on the hub for both the cooled and the uncooled cases.

  20. Study of the helicopter blade running elevation measurement system

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Helicopter blade running elevation measurement is an important measure target in helicopter blade dynamic balance experimentation. The elevation influences the helicopter's security and other performance capabilities. In testing, however, it has been difficult to measure the elevation when the rotor reaches high speeds. To get a simple, fast and highly accurate measurement system, photo electricity technology was applied to measuring the blade running elevation. Discussed is the measurement principle of blade running elevation, the design of the measurement system and analysis of the measurement precision.

  1. Defect distribution and reliability assessment of wind turbine blades

    DEFF Research Database (Denmark)

    Stensgaard Toft, Henrik; Branner, Kim; Berring, Peter

    2011-01-01

    In this paper, two stochastic models for the distribution of defects in wind turbine blades are proposed. The first model assumes that the individual defects are completely randomly distributed in the blade. The second model assumes that the defects occur in clusters of different size, based...... on the assumption that one error in the production process tends to trigger several defects. For both models, additional information, such as number, type, and size of the defects, is included as stochastic variables. In a numerical example, the reliability is estimated for a generic wind turbine blade model both...... the reliability for the wind turbine blade using Bayesian statistics....

  2. Modeling of uncertainties for wind turbine blade design

    DEFF Research Database (Denmark)

    Sørensen, John Dalsgaard; Toft, Henrik Stensgaard

    2014-01-01

    Wind turbine blades are designed by a combination of tests and numerical calculations using finite element models of the blade. The blades are typically composite structures with laminates of glass-fiber and/or carbon-fibers glued together by a matrix material. This paper presents a framework...... basis in the JCSS framework for modelling material properties, Bayesian statistical methods allowing prior / expert knowledge to be accounted for and the Maximum Likelihood Method. The stochastic framework is illustrated using simulated tests which represent examples relevant for wind turbine blades....

  3. Wind Tunnel Test and Numerical Computation on Ice Accretion on Blade Airfoil for Straight-bladed VAWT

    Institute of Scientific and Technical Information of China (English)

    LI Shengmao; LI Yan; FENG Fang; WANG Lijun; CHI Yuan

    2010-01-01

    To invest the condition of ice accretion on the blade used for straight-bladed vertical axis wind turbine(SB-VAWT),wind tunnel tests were carded out on a blade with NACA0015 airfoil by using a small simple icing wind tunnel.Tests were carried out at some typical attack angles under different wind speeds and flow discharges of a water spray with wind.The icing shape and area on blade surface were recorded and measured.Then the numerical computation was carried out to calculate the lift and drag coefficients of the blade before and after ice accretion according to the experiment result,the effect of icing on the aerodynamic characteristics of blade were discussed.

  4. Finite element analysis of the cross-section of wind turbine blades; a comparison between shell and 2D-solid models

    DEFF Research Database (Denmark)

    Pardo, D.; Branner, K.

    2005-01-01

    A very detailed 2D-solid finite element model is developed representing the load carrying box girder of a wind turbine blade. Using typical geometrical values for the girder dimensions and public available material data, the overall cross-sectional behaviour is analysed for a simple compressive...

  5. Helicopter Rotor Load Prediction Using a Geometrically Exact Beam with Multicomponent Model

    DEFF Research Database (Denmark)

    Lee, Hyun-Ku; Viswamurthy, S.R.; Park, Sang Chul;

    2010-01-01

    In this paper, an accurate structural dynamic analysis was developed for a helicopter rotor system including rotor control components, which was coupled to various aerodynamic and wake models in order to predict an aeroelastic response and the loads acting on the rotor. Its blade analysis was based...... on an intrinsic formulation of moving beams implemented in the time domain. The rotor control system was modeled as a combination of rigid and elastic components. A multicomponent analysis was then developed by coupling the beam finite element model with the rotor control system model to obtain a complete rotor-blade/control...... rotor-blade/control-system model was loosely coupled with various inflow and wake models in order to simulate both hover and forward-flight conditions. The resulting rotor blade response and pitch link loads are in good agreement with those predicted byCAMRADII. The present analysis features both model...

  6. Investigation on pitch system loads by means of an integral multi body simulation approach

    Science.gov (United States)

    Berroth, J.; Jacobs, G.; Kroll, T.; Schelenz, R.

    2016-09-01

    In modern horizontal axis wind turbines the rotor blades are adjusted by three individual pitch systems to control power output. The pitch system consists of either a hydraulic or an electrical actuator, the blade bearing, the rotor blade itself and the control. In case of an electrical drive a gearbox is used to transmit the high torques that are required for blade pitch angle adjustment. In this contribution a new integral multi body simulation approach is presented that enables detailed assessment of dynamic pitch system loads. The simulation results presented are compared and evaluated with measurement data of a 2 MW-class reference wind turbine. Major focus of this contribution is on the assessment of non linear tooth contact behaviour incorporating tooth backlash for the single gear stages and the impact on dynamic pitch system loads.

  7. Investigation of the Aerodynamic Character in Turbine Cascades with Aft-loaded Profile

    Institute of Scientific and Technical Information of China (English)

    周逊; 韩万金

    2004-01-01

    For evaluate the aerodynamic character of the turbine cascades which have the aft-loaded profile, the experimental investigation was carried out on the low speed annular wind tunnel. And the detailed measurements of the aerodynamic parameters were made from upstream to downstream of the two type turbine cascades, the one is the conventional straight blades cascade, the other is the curved blades cascades. The static pressure distributions on the endwall and the blade surface were also carried out. The influence of the aft-loaded profile and the curved blade on the development of loss and the pressure distribution was discussed, and analyses the different flow phenomena and mechanism in two type turbine cascades.

  8. Low cycle fatigue analysis of a last stage steam turbine blade

    Directory of Open Access Journals (Sweden)

    Měšťánek P.

    2008-11-01

    Full Text Available The present paper deals with the low cycle fatigue analysis of the low pressure (LP steam turbine blade. The blade is cyclically loaded by the centrifugal force because of the repeated startups of the turbine. The goal of the research is to develop a technique to assess fatigue life of the blade and to determine the number of startups to the crack initiation. Two approaches were employed. First approach is based on the elastic finite element analysis. Fictive 'elastic' results are recalculated using Neuber's rule and the equivalent energy method. Triaxial state of stress is reduced using von Mises theory. Strain amplitude is calculated employing the cyclic deformation curve. Second approach is based on elastic-plastic FE analysis. Strain amplitude is determined directly from the FE analysis by reducing the triaxial state of strain. Fatigue life was assessed using uniaxial damage parameters. Both approaches are compared and their applicability is discussed. Factors that can influence the fatigue life are introduced. Experimental low cycle fatigue testing is shortly described.

  9. Standard practice for examination of fiberglass reinforced plastic fan blades using acoustic emission

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This practice provides guidelines for acoustic emission (AE) examinations of fiberglass reinforced plastic (FRP) fan blades of the type used in industrial cooling towers and heat exchangers. 1.2 This practice uses simulated service loading to determine structural integrity. 1.3 This practice will detect sources of acoustic emission in areas of sensor coverage that are stressed during the course of the examination. 1.4 This practice applies to examinations of new and in-service fan blades. 1.5 This practice is limited to fan blades of FRP construction, with length (hub centerline to tip) of less than 3 m [10 ft], and with fiberglass content greater than 15 % by weight. 1.6 AE measurements are used to detect emission sources. Other nondestructive examination (NDE) methods may be used to evaluate the significance of AE sources. Procedures for other NDE methods are beyond the scope of this practice. 1.7 Units—The values stated in either SI units or inch-pound units are to be regarded separately as sta...

  10. Trailing Vortex Measurements in the Wake of a Hovering Rotor Blade with Various Tip Shapes

    Science.gov (United States)

    Martin, Preston B.; Leishman, J. Gordon

    2003-01-01

    This work examined the wake aerodynamics of a single helicopter rotor blade with several tip shapes operating on a hover test stand. Velocity field measurements were conducted using three-component laser Doppler velocimetry (LDV). The objective of these measurements was to document the vortex velocity profiles and then extract the core properties, such as the core radius, peak swirl velocity, and axial velocity. The measured test cases covered a wide range of wake-ages and several tip shapes, including rectangular, tapered, swept, and a subwing tip. One of the primary differences shown by the change in tip shape was the wake geometry. The effect of blade taper reduced the initial peak swirl velocity by a significant fraction. It appears that this is accomplished by decreasing the vortex strength for a given blade loading. The subwing measurements showed that the interaction and merging of the subwing and primary vortices created a less coherent vortical structure. A source of vortex core instability is shown to be the ratio of the peak swirl velocity to the axial velocity deficit. The results show that if there is a turbulence producing region of the vortex structure, it will be outside of the core boundary. The LDV measurements were supported by laser light-sheet flow visualization. The results provide several benchmark test cases for future validation of theoretical vortex models, numerical free-wake models, and computational fluid dynamics results.

  11. Comparison of Blade Element Momentum Theory to Experimental Data Using Experimental Lift, Drag, and Power Data

    Science.gov (United States)

    Nealon, Tara; Miller, Mark; Kiefer, Janik; Hultmark, Marcus

    2016-11-01

    Blade Element Momentum (BEM) codes have often been used to simulate the power output and loads on wind turbine blades without performing CFD. When computing the lift and drag forces on the blades, the coefficients of lift and drag are normally calculated by interpolating values from standard airfoil data based on the angle of attack. However, there are several empirical corrections that are needed. Due to a lack of empirical data to compare against, the accuracy of these corrections and BEM in general is still not well known. For this presentation, results from an in-house written BEM code computed using experimental lift and drag coefficient data for the airfoils of the V27 wind turbine will be presented. The data is gathered in Princeton University's High Reynolds Number Testing Facility (HRTF) at full scale Reynolds numbers and over a large range of angles of attack. The BEM results are compared to experimental data of the same wind turbine, conducted at full scale Reynolds number and TSR, also in the HRTF. Conclusions will be drawn about the accuracy of the BEM code, and the corrections, regarding the usage of standard airfoil data versus the experimental data, as well as future applications to potentially improve large-eddy simulations of wind turbines in a similar manner.

  12. Study on Unified Chaotic System-Based Wind Turbine Blade Fault Diagnostic System

    Science.gov (United States)

    Kuo, Ying-Che; Hsieh, Chin-Tsung; Yau, Her-Terng; Li, Yu-Chung

    At present, vibration signals are processed and analyzed mostly in the frequency domain. The spectrum clearly shows the signal structure and the specific characteristic frequency band is analyzed, but the number of calculations required is huge, resulting in delays. Therefore, this study uses the characteristics of a nonlinear system to load the complete vibration signal to the unified chaotic system, applying the dynamic error to analyze the wind turbine vibration signal, and adopting extenics theory for artificial intelligent fault diagnosis of the analysis signal. Hence, a fault diagnostor has been developed for wind turbine rotating blades. This study simulates three wind turbine blade states, namely stress rupture, screw loosening and blade loss, and validates the methods. The experimental results prove that the unified chaotic system used in this paper has a significant effect on vibration signal analysis. Thus, the operating conditions of wind turbines can be quickly known from this fault diagnostic system, and the maintenance schedule can be arranged before the faults worsen, making the management and implementation of wind turbines smoother, so as to reduce many unnecessary costs.

  13. Modeling dynamic stall on wind turbine blades under rotationally augmented flow fields

    Energy Technology Data Exchange (ETDEWEB)

    Guntur, S. [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Schreck, S. [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Sorensen, N. N. [Technical Univ. of Denmark, Lyngby (Denmark); Bergami, L. [Technical Univ. of Denmark, Lyngby (Denmark)

    2015-04-22

    It is well known that airfoils under unsteady flow conditions with a periodically varying angle of attack exhibit aerodynamic characteristics different from those under steady flow conditions, a phenomenon commonly known as dynamic stall. It is also well known that the steady aerodynamic characteristics of airfoils in the inboard region of a rotating blade differ from those under steady two-dimensional (2D) flow conditions, a phenomenon commonly known as rotational augmentation. This paper presents an investigation of these two phenomena together in the inboard parts of wind turbine blades. This analysis is carried out using data from three sources: (1) the National Renewable Energy Laboratory’s Unsteady Aerodynamics Experiment Phase VI experimental data, including constant as well as continuously pitching blade conditions during axial operation, (2) data from unsteady Delayed Detached Eddy Simulations (DDES) carried out using the Technical University of Denmark’s in-house flow solver Ellipsys3D, and (3) data from a simplified model based on the blade element momentum method with a dynamic stall subroutine that uses rotationally augmented steady-state polars obtained from steady Phase VI experimental sequences, instead of the traditional 2D nonrotating data. The aim of this work is twofold. First, the blade loads estimated by the DDES simulations are compared to three select cases of the N sequence experimental data, which serves as a validation of the DDES method. Results show reasonable agreement between the two data in two out of three cases studied. Second, the dynamic time series of the lift and the moment polars obtained from the experiments are compared to those from the dynamic stall subroutine that uses the rotationally augmented steady polars. This allowed the differences between the stall phenomenon on the inboard parts of harmonically pitching blades on a rotating wind turbine and the classic dynamic stall representation in 2D flow to be

  14. Blade Vibration Measurement System for Characterization of Closely Spaced Modes and Mistuning Project

    Data.gov (United States)

    National Aeronautics and Space Administration — There are several ongoing challenges in non-contacting blade vibration and stress measurement systems that can address closely spaced modes and blade-to-blade...

  15. Effect of the number of blades on the dynamics of floating straight-bladed vertical axis wind turbines

    DEFF Research Database (Denmark)

    Cheng, Zhengshun; Aagaard Madsen, Helge; Gao, Zhen;

    2017-01-01

    Floating vertical axis wind turbines (VAWTs) are promising solutions for exploiting the wind energy resource in deep waters due to their potential cost-of-energy reduction. The number of blades is one of the main concerns when designing a VAWT for offshore application. In this paper, the effect...... of blade number on the performance of VAWTs and dynamic behavior of floating VAWTs was comprehensively studied in a fully coupled aero-hydro-servo-elastic way. Three VAWTs with straight and parallel blades, with identical solidity and with a blade number varying from two to four, were designed using...

  16. Convective heat transfer and experimental icing aerodynamics of wind turbine blades

    Science.gov (United States)

    Wang, Xin

    The total worldwide base of installed wind energy peak capacity reached 94 GW by the end of 2007, including 1846 MW in Canada. Wind turbine systems are being installed throughout Canada and often in mountains and cold weather regions, due to their high wind energy potential. Harsh cold weather climates, involving turbulence, gusts, icing and lightning strikes in these regions, affect wind turbine performance. Ice accretion and irregular shedding during turbine operation lead to load imbalances, often causing the turbine to shut off. They create excessive turbine vibration and may change the natural frequency of blades as well as promote higher fatigue loads and increase the bending moment of blades. Icing also affects the tower structure by increasing stresses, due to increased loads from ice accretion. This can lead to structural failures, especially when coupled to strong wind loads. Icing also affects the reliability of anemometers, thereby leading to inaccurate wind speed measurements and resulting in resource estimation errors. Icing issues can directly impact personnel safety, due to falling and projected ice. It is therefore important to expand research on wind turbines operating in cold climate areas. This study presents an experimental investigation including three important fundamental aspects: (1) heat transfer characteristics of the airfoil with and without liquid water content (LWC) at varying angles of attack; (2) energy losses of wind energy while a wind turbine is operating under icing conditions; and (3) aerodynamic characteristics of an airfoil during a simulated icing event. A turbine scale model with curved 3-D blades and a DC generator is tested in a large refrigerated wind tunnel, where ice formation is simulated by spraying water droplets. A NACA 63421 airfoil is used to study the characteristics of aerodynamics and convective heat transfer. The current, voltage, rotation of the DC generator and temperature distribution along the airfoil

  17. Study of blade aspect ratio on a compressor front stage aerodynamic and mechanical design report

    Science.gov (United States)

    Burger, G. D.; Lee, D.; Snow, D. W.

    1979-01-01

    A single stage compressor was designed with the intent of demonstrating that, for a tip speed and hub-tip ratio typical of an advanced core compressor front stage, the use of low aspect ratio can permit high levels of blade loading to be achieved at an acceptable level of efficiency. The design pressure ratio is 1.8 at an adiabatic efficiency of 88.5 percent. Both rotor and stator have multiple-circular-arc airfoil sections. Variable IGV and stator vanes permit low speed matching adjustments. The design incorporates an inlet duct representative of an engine transition duct between fan and high pressure compressor.

  18. Numerical simulation on a straight-bladed vertical axis wind turbine with auxiliary blade

    Science.gov (United States)

    Li, Y.; Zheng, Y. F.; Feng, F.; He, Q. B.; Wang, N. X.

    2016-08-01

    To improve the starting performance of the straight-bladed vertical axis wind turbine (SB-VAWT) at low wind speed, and the output characteristics at high wind speed, a flexible, scalable auxiliary vane mechanism was designed and installed into the rotor of SB-VAWT in this study. This new vertical axis wind turbine is a kind of lift-to-drag combination wind turbine. The flexible blade expanded, and the driving force of the wind turbines comes mainly from drag at low rotational speed. On the other hand, the flexible blade is retracted at higher speed, and the driving force is primarily from a lift. To research the effects of the flexible, scalable auxiliary module on the performance of SB-VAWT and to find its best parameters, the computational fluid dynamics (CFD) numerical calculation was carried out. The calculation result shows that the flexible, scalable blades can automatic expand and retract with the rotational speed. The moment coefficient at low tip speed ratio increased substantially. Meanwhile, the moment coefficient has also been improved at high tip speed ratios in certain ranges.

  19. Smart actuation mechanisms for helicopter blades: design case for a mach-scaled model blade

    NARCIS (Netherlands)

    Paternoster, A.R.A.

    2013-01-01

    This work is part of the European project “Clean Sky”, which aims at improving the efficiency and the global transport quality of aircraft. The research, in this project, is currently focussing on active flap systems for helicopters to adapt the blade aerodynamic properties to local aerodynamic cond

  20. Proximal Blade Twist Feedback Control for Heliogyro Solar Sails

    Science.gov (United States)

    Smith, Sarah Mitchell

    A heliogyro spacecraft is a specific type of solar sail that generates thrust from the reflection of solar photons. It consists of multiple long (200 to 600 meters), thin blades, similar to a helicopter. The heliogyro's blades remain in tension by spinning around the central hub of the spacecraft. The individual blades are pitched collectively or cyclically to produce the desired maneuver profile. The propellant-free heliogyro is a long-duration sustainable spacecraft whose maneuverability allows it to attain previously inaccessible orbits for traditional spacecraft. The blades are constructed from thin Mylar sheets, approximately 2.5 ?m thick, which have very little inherent damping making it necessary to include some other way of attenuating blade vibration caused by maneuvering. The most common approach is to incorporate damping through the root pitch actuator. However, due to the small root pitch control torques required, on the order of 2 ?Nm, compared to the large friction torques associated with a root pitch actuator, it is challenging to design a root control system that takes friction into account and can still add damping to the blade. The purpose of this research is to address the limitations of current control designs for a heliogyro spacecraft and to develop a physically realizable root pitch controller that effectively damps the torsional structural modes of a single heliogyro blade. Classical control theory in conjunction with impedance control techniques are used to design a position-source root pitch controller to dominate friction with high gains, wrapped with an outer loop that adds damping to the blade by sensing differential twist outboard of the blade root. First, modal parameter characterization experiments were performed on a small-scale heliogyro blade in a high vacuum chamber to determine a damping constant to be used in the membrane ladder finite element model of the blade. The experimental damping ratio of the lowest frequency torsional