Short review on the origin and countermeasure of biomass slagging in grate furnace

Directory of Open Access Journals (Sweden)

Yiming eZhu

2014-02-01

Full Text Available Given the increasing demand for energy consumption, biomass has been more and more important as a new type of clean renewable energy source. Biomass direct firing is the most mature and promising utilization method to date, while it allows a timely solution to slagging problems. Alkali metal elements in the biomass fuel and the ash fusion behavior, as the two major origins contributing to slagging during biomass combustion, are analyzed in this paper. The slag presents various layered structures affected by the different compositions of ash particles. Besides, the high-temperature molten material which provides a supporting effect on the skeletal structure in biomass ash was proposed to evaluate the ash fusion characteristics. In addition, numerous solutions to biomass slagging, such as additives, fuel pretreatment and biomass co-firing, were also discussed.

Mathematical modeling and experimental study of biomass combustion in a thermal 108 MW grate-fired boiler

DEFF Research Database (Denmark)

Yin, Chungen; Rosendahl, Lasse; Kær, Søren K.

2008-01-01

Grate boilers are widely used to fire biomass for heat and power production. However grate-firing systems are often reported to have relatively high un-burnout, low efficiency and high emissions, and need to be optimized and modernized. This paper presents the efforts towards a reliable baseline...... computational fluid dynamics (CFD) model for an industrial biomass-fired grate boiler, which can be used for diagnosis and optimization of the grate boiler as well as design of new grate boilers. First, based on the design conditions, a thorough sensitivity analysis is done to evaluate the relative importance...... of different factors in CFD analysis of the grate boiler. In a late stage, a two-day measuring campaign is carried out to measure the gas temperatures and gas concentrations in the boiler using a fiber optic probe connected to a Fourier transform infrared (FTIR) spectrometer. A baseline model is then defined...

Advancing grate-firing for greater environmental impacts and efficiency for decentralized biomass/wastes combustion

DEFF Research Database (Denmark)

Yin, Chungen; Li, Shuangshuang

2017-01-01

to well suit decentralized biomass and municipal/industrial wastes combustion. This paper discusses with concrete examples how to advance grate-firing for greater efficiency and environmental impacts, e.g., use of advanced secondary air system, flue gas recycling and optimized grate assembly, which...

Biomass as blast furnace injectant – Considering availability, pretreatment and deployment in the Swedish steel industry

International Nuclear Information System (INIS)

Wang, Chuan; Mellin, Pelle; Lövgren, Jonas; Nilsson, Leif; Yang, Weihong; Salman, Hassan; Hultgren, Anders; Larsson, Mikael

2015-01-01

Highlights: • Injection of biofuels was modeled, using real blast furnace data as reference. • For charcoal, torrefied and pelletized biomass; a replacement limit was predicted. • As expected, reduced CO 2 emissions are possible, especially when using charcoal. • We also found that substantial energy savings can be made, using any of the biofuels. • Circumstances today and biomass availability tomorrow are encouraging for deployment. - Abstract: We have investigated and modeled the injection of biomass into blast furnaces (BF), in place of pulverized coal (PC) from fossil sources. This is the easiest way to reduce CO 2 emissions, beyond efficiency-improvements. The considered biomass is either pelletized, torrefied or pyrolyzed. It gives us three cases where we have calculated the maximum replacement ratio for each. It was found that charcoal from pyrolysis can fully replace PC, while torrefied material and pelletized wood can replace 22.8% and 20.0% respectively, by weight. Our energy and mass balance model (MASMOD), with metallurgical sub-models for each zone, further indicates that (1) more Blast Furnace Gas (BFG) will be generated resulting in reduced fuel consumption in an integrated plant, (2) lower need of limestone can be expected, (3) lower amount of generated slag as well, and (4) reduced fuel consumption for heating the hot blast is anticipated. Overall, substantial energy savings are possible, which is one of the main findings in this paper. Due to the high usage of PC in Sweden, large amounts of biomass is required if full substitution by charcoal is pursued (6.19 TWh/y). But according to our study, it is likely available in the long term for the blast furnace designated M3 (located in Luleå). Finally, over a year with almost fully used production capacity (2008 used as reference), a 28.1% reduction in on-site emissions is possible by using charcoal. Torrefied material and wood pellets can reduce the emissions by 6.4% and 5.7% respectively

Catalytically supported reduction of emissions from small-scale biomass furnace systems

International Nuclear Information System (INIS)

Hartmann, Ingo; Lenz, Volker; Schenker, Marian; Thiel, Christian; Kraus, Markus; Matthes, Mirjam; Roland, Ulf; Bindig, Rene; Einicke, Wolf-Dietrich

2011-01-01

The increased use of solid biomass in small combustion for generating heat from renewable energy sources is unfortunately associated with increased emissions of airborne pollutants. The reduction is possible on the one hand by the use of high-quality modern furnaces to the latest state of the art. On the other hand, several promising approaches method for retrofitting small-scale furnaces are currently being developed that will allow an effective emission reduction by the subsequent treatment of the exhaust gas. The overview of current available emission control technologies for small-scale biomass combustion plants shows that there is still considerable need for research on the sustainable production of heat from solid biofuels. The amendment to the 1st BImSchV provides a necessary drastic reduction of discharged pollutants from small-scale biomass furnaces. When using the fuel wood in modern central heating boilers the required limits can be met at full load. However, dynamic load changes can cause brief dramatic emission increases even with wood central heating boilers. Firebox and control optimization must contribute in the future to a further reduction of emissions. The typical simple single-room fireplaces like hand-fed wood stoves are suitable under type test conditions to comply the limit values. By contrast, in practical operation, the harmful gas emissions be exceeded without secondary measures normally. The performed experimental investigations show that a reduction of both CO and of organic compounds by catalytic combustion is possible. In addition to developing specially adapted catalysts, it is necessary to provide additional dust separation by combined processes, since conventional catalysts are not suitable for deposition and retention of particulate matter or would lose their activity due to dust accumulation on the active surface, when the catalyst would act as a filter at the same time. To enable sufficiently high reaction temperatures and thus a

Deposit Probe Measurements in Danish Grate and Pulverized Fuel Biomass Power Boilers

DEFF Research Database (Denmark)

Hansen, Stine Broholm; Jensen, Peter Arendt; Jappe Frandsen, Flemming

2012-01-01

. Corresponding samples of fuels, ash deposits and fly ash have provided information on the transformation of inorganics in the boiler. Generally, grate fired boilers provide a fly ash containing high contents of K, Cl and S compared to the fuel ash, while suspension fired boilers fly ash has a composition nearly...... similar to the fuel ash. Inner most biomass deposits are always salt-rich, while thicker deposit layers also contain some Si and Ca. Deposit probe formation rate measurements have been performed in different ways on several boilers. Grate and suspension fired boilers seems to cause similar deposit...... formation rates. Suspension fired boilers generate more fly ash, while grate boilers form a fly ash with a higher fraction of melt formation (and thereby a higher sticking probability) at similar temperatures. For suspension fired units it is observed that wood with a lower ash content than straw gives rise...

Combustion characteristics and NO formation for biomass blends in a 35-ton-per-hour travelling grate utility boiler.

Science.gov (United States)

Li, Zhengqi; Zhao, Wei; Li, Ruiyang; Wang, Zhenwang; Li, Yuan; Zhao, Guangbo

2009-04-01

Measurements were taken for a 35-ton-per-hour biomass-fired travelling grate boiler. Local mean concentrations of O(2), CO, SO(2) and NO gas species and gas temperatures were determined in the region above the grate. For a 28-ton-per-hour load, the mass ratios of biomass fly ash and boiler slag were 42% and 58%, the boiler efficiency was 81.56%, and the concentrations of NO(x) and SO(2) at 6% O(2) were 257 and 84 mg/m(3). For an 18-ton-per-hour load, the fuel burning zone was nearer to the inlet than it was for the 28-ton-per-hour load, and the contents of CO and NO in the fuel burning zone above the grate were lower.

Simulation of co-incineration of sewage sludge with municipal solid waste in a grate furnace incinerator.

Science.gov (United States)

Lin, Hai; Ma, Xiaoqian

2012-03-01

Incineration is one of the most important methods in the resource recovery disposal of sewage sludge. The combustion characteristics of sewage sludge and an increasing number of municipal solid waste (MSW) incineration plants provide the possibility of co-incineration of sludge with MSW. Computational fluid dynamics (CFD) analysis was used to verify the feasibility of co-incineration of sludge with MSW, and predict the effect of co-incineration. In this study, wet sludge and semi-dried sludge were separately blended with MSW as mixed fuels, which were at a co-incineration ratios of 5 wt.% (wet basis, the same below), 10 wt.%, 15 wt.%, 20 wt.% and 25 wt.%. The result indicates that co-incineration of 10 wt.% wet sludge with MSW can ensure the furnace temperature, the residence time and other vital items in allowable level, while 20 wt.% of semi-dried sludge can reach the same standards. With lower moisture content and higher low heating value (LHV), semi-dried sludge can be more appropriate in co-incineration with MSW in a grate furnace incinerator. Copyright © 2011 Elsevier Ltd. All rights reserved.

Flame front. Evaluation of camera based flame front control in grate furnaces regarding operation and emissions; Flamfront. Utvaerdering av drift och miljoe med hjaelp av kamerabaserad flamfrontsstyrning i rosterpannor

Energy Technology Data Exchange (ETDEWEB)

Bubholz, Monika; Myringer, Aase; Nordgren, Daniel

2007-09-15

This project aims at showing the usability of camera based flame front control in grate furnaces regarding increased possibilities to use fuels with fluctuating moisture/quality with stable/improved levels of emissions and ash quality. A furnace camera and the human eye make the detection of the flame front movements. Further, the flame front was fixed due to an increase/decrease of the speed of the fuel feeding system. The result is to be generalised for all grate furnaces with a movable grate. During the spring 2007 two weeks of tests were executed at E.ON Heat's plant Hammargaarden at Kungsbacka. Dry and wet fuel pulses of approximately 10 m3, with moisture content of approximately 40 and 60 weights percent, were induced to the grate. At the same time, tries to ward off the flame front movement were carried through. The most important result of the tests were the following: The results is based on a relatively small number of tests and it should be considered to be more of an indication of the usefulness of the control strategy that has been investigated rather than definitive results. The results indicate that the economical and environmental benefits from using a system involving only visual detecting followed by warding off a movement of the flame front mechanically are small, and most likely hard to pay off. It is important to start to ward off the flame front as soon as it seems to be moving. In this way the flame front can be kept stable and often improved emission levels follow. A slight tendency to lower CO-emissions was observed when dry fuel pulses were warded off. When no warding off of dry fuel pulses took place, the combustion took place close to the lower part of the fuel-feeding wall. This was prevented when the dry fuel pulses were warded off. The content of unburnt carbon in ash at wet fuel pulses was lower when warding off in comparison with cases where no warding off took place. An important element of future work is, apart from using a

Ash transformation and deposit build-up during biomass suspension and grate firing: Full-scale experimental studies

DEFF Research Database (Denmark)

Shafique Bashir, Muhammad; Jensen, Peter Arendt; Frandsen, Flemming

2012-01-01

An attractive option for reducing the net CO2 emissions is to substitute coal with biomass in large power plant boilers. However, the presence of chlorine (Cl) and alkali metals (K, Na) in biomassmay induce large operational problems due to ash deposit formation on the superheater tubes. The aim...... of this study was to investigate ash transformation and deposition behavior in two biomass-fired boilers, firing wheat straw and/or wood. The influence of strawfiring technology (grate and suspension) on the ash transformation, deposit formation rate and deposit characteristics has been investigated. Bulk...... elemental analysis of fly ashes revealed that fly ash from suspension firing of straw has high contents of Si, K and Ca, while fly ash from straw firing on grate was rich in the volatile elements K, Cl and S. Investigations of deposit formation ratesweremade in the superheater and convective pass regions...

The formation of aerosol particles during combustion of biomass and waste. Final report

Energy Technology Data Exchange (ETDEWEB)

Hjerrild Zeuthen, J

2007-05-15

This thesis describes the formation of aerosol particles during combustion of biomass and waste. The formation of aerosol particles is investigated by studying condensation of alkali salts from synthetic flue gasses in a laboratory tubular furnace. In this so-called laminar flow aerosol condenser-furnace gaseous alkali chlorides are mixed with sulphur dioxide, water vapour and oxygen. At high temperatures the alkali chloride reacts with sulphur dioxide to form alkali sulphate. During subsequent cooling of the synthetic flue gas the chlorides and sulphates condense either as deposits on walls or on other particles or directly from the gas phase by homogenous nucleation. A previously developed computer code for simulation of one-component nucleation of particles in a cylindrical laminar flow is extended to include a homogeneous gas phase reaction to produce gaseous alkali sulphate. The formation of aerosol particles during full-scale combustion of wheat straw is investigated in a 100 MW grate-fired boiler. Finally, aerosols from incineration of waste are investigated during full-scale combustion of municipal waste in a 22 MW grate-fired unit. (BA)

Combined heat treatment and acid hydrolysis of cassava grate waste (CGW) biomass for ethanol production

Energy Technology Data Exchange (ETDEWEB)

Agu, R.C.; Amadife, A.E.; Ude, C.M.; Onyia, A.; Ogu, E.O. [Enugu State Univ. of Science and Technology (Nigeria). Faculty of Applied Natural Sciences; Okafor, M.; Ezejiofor, E. [Nnamdi Azikiwe Univ., Awka (Nigeria). Dept. of Applied Microbiology

1997-12-31

The effect of combined heat treatment and acid hydrolysis (various concentrations) on cassava grate waste (CGW) biomass for ethanol production was investigated. At high concentrations of H{sub 2}SO{sub 4} (1--5 M), hydrolysis of the CGW biomass was achieved but with excessive charring or dehydration reaction. At lower acid concentrations, hydrolysis of CGW biomass was also achieved with 0.3--0.5 M H{sub 2}SO{sub 4}, while partial hydrolysis was obtained below 0.3 M H{sub 2}SO{sub 4} (the lowest acid concentration that hydrolyzed CGW biomass) at 120 C and 1 atm pressure for 30 min. A 60% process efficiency was achieved with 0.3 M H{sub 2}SO{sub 4} in hydrolyzing the cellulose and lignin materials present in the CGW biomass. High acid concentration is therefore not required for CGW biomass hydrolysis. The low acid concentration required for CGW biomass hydrolysis, as well as the minimal cost required for detoxification of CGW biomass because of low hydrogen cyanide content of CGW biomass would seem to make this process very economical. From three liters of the CGW biomass hydrolysate obtained from hydrolysis with 0.3M H{sub 2}SO{sub 4}, ethanol yield was 3.5 (v/v%) after yeast fermentation. However, although the process resulted in gainful utilization of CGW biomass, additional costs would be required to effectively dispose new by-products generated from CGW biomass processing.

Deposit Probe Measurements in Large Biomass-Fired Grate Boilers and Pulverized-Fuel Boilers

DEFF Research Database (Denmark)

Hansen, Stine Broholm; Jensen, Peter Arendt; Jappe Frandsen, Flemming

2014-01-01

A number of full-scale deposit probe measuring campaigns conducted in grate-fired and suspension-fired boilers, fired with biomass, have been reviewed and compared. The influence of operational parameters on the chemistry of ash and deposits, on deposit build-up rates, and on shedding behavior has...... of the deposits formed is determined by the fly ash composition and the flue gas temperature; increases in the local flue gas temperature lead to higher contents of Si and Ca and lower contents of Cl in the deposits. The net deposit build-up rates in grate-fired and suspension-fired boilers are at similar levels....../wood-firing in suspension-fired boilers, shedding occurred by debonding with incomplete removal at flue gas temperatures of 600–1000 °C and by debonding with complete removal during wood-firing in suspension-fired boilers at high flue gas temperatures (1300 °C). Shedding events were not observed during wood suspension...

Numerical modelling of a straw-fired grate boiler

DEFF Research Database (Denmark)

Kær, Søren Knudsen

2004-01-01

The paper presents a computational fluid dynamics (CFD) analysis of a 33 MW straw-fired grate boiler. Combustion on the grate plays akey-role in the analysis of these boilers and in this work a stand-alone code was used to provide inlet conditions for the CFD analysis. Modelpredictions were compa...... mixing in the furnace is a key issue leading to these problems. q 2003 Elsevier Ltd. All rights reserved....

Energy from wood - part 3: automatic wood furnaces; Holzenergie, Teil 3: automatische Holzfeuerungen - Energie du bois, Partie 3: installations automatiques de chauffage au bois

Energy Technology Data Exchange (ETDEWEB)

Nussbaumer, T. [Verenum, Zuerich (Switzerland)

2001-07-01

The paper gives an overview on the technologies and applications of automatic wood furnaces. The combustion systems are defined by the flow condition: With increasing gas velocity, fixed bed, stationary fluidized bed (SFB), circulating fluidized bed (CFB), and entrained flow reactors are distinguished. The furnace design and typical applications are described. Further, a comparison is presented which gives data of the typical size range and fuel types for the different combustion systems. The most common fixed bed reactors are under-stoker and grate furnaces. While under-stoker furnaces are applied in the size range from 20 kW to 2.5 MW, grate furnaces cover the size range from a few 100 kW up to more than 50 MW. Under-stoker furnaces are well suited for wood fuel with low ash content, moderate water content and limited fuel size. Grate furnaces are also suited for fuel with high ash and water content and large fuel sizes. Hence grate furnaces are nowadays most common. Due to the higher technical needs, fluidized bed reactors are dedicated to large-scale applications, typically > 5 MW for SFB and > 15 MW for CFB. Furthermore, fluidized bed combustion needs more intensive fuel pre-treatment, since the fuel size is smaller than < 10 mm. On the other hand, it enables very high combustion efficiency, the utilization of difficult fuels and fuel mixtures. Dust burners using forced-flow conditions are limited to the application of fine fuel particles such as saw dust and often applied in combination with a grate furnaces > 5 MW. Beside the combustion technology, the most relevant measures for process control and pollutant emission abatement are described. Automatic wood furnaces are relevant sources of nitric oxide emissions and of particulates smaller than 10 micron (PM 10). Hence electrostatic precipitators and fabric filters are applied for efficient particle removal in large plants, while only cyclones with limited efficiency are used in applications up to 2 to 5 MW

Mechanical Stresses Induced by Compression in Castings of the Load-carrying Grate

Directory of Open Access Journals (Sweden)

Słowik J.

2016-06-01

Full Text Available The main aim of this study was to examine the compression-induced state of stress arising in castings of the guide grates during operation in pusher-type furnaces for heat treatment. The effect of grate compression is caused by its forced movement in the furnace. The introduction of flexible segments to the grate structure changes in a significant way the stress distribution, mainly by decreasing its value, and consequently considerably extends the lifetime of the grates. The stress distribution was examined in the grates with flexible segments arranged crosswise (normal to the direction of the grate compression and lengthwise (following the direction of force. A regression equation was derived to describe the relationship between the stress level in a row of ribs in the grate and the number of flexible segments of a lengthwise orientation placed in this row. It was found that, regardless of the distribution of the flexible segments in a row, the stress values were similar in all the ribs included in this row, and in a given row of the ribs/flexible segments a similar state of stress prevailed, irrespective of the position of this row in the whole structure of the grate and of the number of the ribs/flexible segments introduced therein. Parts of the grate responsible for the stress transfer were indicated and also parts which play the role of an element bonding the structure.

Multi-fuel furnace. Demonstration project. Final rapport; Multibraendselsovn - Demonstrationsprojekt. Slutrapport

Energy Technology Data Exchange (ETDEWEB)

Dall Bentzen, J.

2012-06-15

It has been verified that the Dall Energy Furnace have unique features: - The furnace will accept biomass fuel with moisture content in range 20% to 60% and still keep the flue gas temperature within +-10 deg. Celsius (for pre-set temperature 900 to 975 deg. Celsius); - The ash quality from the furnace is very good with no excessive sintering and without carbon in the ash; - Flue gas dust content at the furnace exit is below 50 mg/Nm3, while the content of NO{sub x} and CO is below 175 mg/Nm3 and 20 mg/Nm3, respectively. The Dall Energy biomass furnace consists of two separate stages which are combined in a single aggregate: an updraft gasification process and a gas combustion process. As the furnace is refractory lined and as the furnace can operate at low excess air it is possible to burn biomass with water content above 60%. No mechanical parts are used at temperatures above 200 deg. Celsius. This provides a very rugged system. In the gasifier section a combustible gas is produced with a low velocity at the top of the gasifier bed. This gas is combusted to a flue gas with extremely low dust content. Also, the NO{sub x} and CO content is very low. The temperature of the flue gas at the exit is kept low by injecting water spray together with the secondary air. (Author)

Design and Performance Evaluation of a Solar Assisted Heat Pump Dryer Integrated with Biomass Furnace for Red Chilli

Directory of Open Access Journals (Sweden)

M. Yahya

2016-01-01

Full Text Available The performance of a solar assisted heat pump dryer integrated with biomass furnace has been designed and evaluated for drying red chillies, and drying kinetics of red chillies were evaluated. The red chillies were dried from 22 kg with moisture content of 4.26 db to moisture content of 0.08 db which needed 11 hours, with the average drying chamber temperature, drying chamber relative humidity, and an air mass flow rate of 70.5°C, 10.1%, and 0.124 kg/s, respectively, while the open sun drying needed 62 hours. Compared to open sun drying, this dryer yielded 82% saving in drying time. The drying rate, the specific moisture extraction rate, and thermal efficiency of the dryer were estimated in average to be about 1.57 kg/h, 0.14 kg/kWh, and 9.03%, respectively. Three mathematical models, the Newton, Henderson-Pabis, and Page models, were fitted to the experimental data on red chillies dried by solar assisted heat pump dryer integrated with biomass furnace and open sun drying. The performance of these models was evaluated by comparing the coefficient of determination (R2, mean bias error (MBE, and root mean-square error (RMSE. The Page model gave the best results for representing drying kinetics of red chillies.

BARRIER ISSUES TO THE UTILIZATION OF BIOMASS

Energy Technology Data Exchange (ETDEWEB)

Bruce C. Folkedahl; Jay R. Gunderson; Darren D. Schmidt; Greg F. Weber; Christopher J. Zygarlicke

2002-09-01

The Energy & Environmental Research Center (EERC) has completed a project to examine fundamental issues that could limit the use of biomass in small industrial steam/power systems in order to increase the future use of this valuable domestic resource. Specifically, the EERC attempted to elucidate the ash-related problems--grate clinkering and heat exchange surface fouling--associated with cofiring coal and biomass in grate-fired systems. Utilization of biomass in stoker boilers designed for coal can be a cause of concern for boiler operators. Boilers that were designed for low-volatile fuels with lower reactivities can experience problematic fouling when switched to higher-volatile and more reactive coal-biomass blends. Higher heat release rates at the grate can cause increased clinkering or slagging at the grate due to higher temperatures. Combustion and loss of volatile matter can start much earlier for biomass fuels compared to design fuel, vaporizing alkali and chlorides which then condense on rear walls and heat exchange tube banks in the convective pass of the stoker, causing noticeable increases in fouling. In addition, stoker-fired boilers that switch to biomass blends may encounter new chemical species such as potassium sulfates, various chlorides, and phosphates. These species in combination with different flue gas temperatures, because of changes in fuel heating value, can adversely affect ash deposition behavior. The goal of this project was to identify the primary ash mechanisms related to grate clinkering and heat exchange surface fouling associated with cofiring coal and biomass--specifically wood and agricultural residuals--in grate-fired systems, leading to future mitigation of these problems. The specific technical objectives of the project were: (1) Modification of an existing pilot-scale combustion system to simulate a grate-fired system. (2) Verification testing of the simulator. (3) Laboratory-scale testing and fuel characterization to

Experimental investigation on combustion and heat transfer characteristics in a furnace fueled with unconventional biomass fuels (date stones and palm stalks)

International Nuclear Information System (INIS)

Al-Omari, S.-A.B.

2006-01-01

The combustion of date stones and palm stalks in a small scale furnace with a conical solid fuel bed is investigated experimentally. This investigation (to the best of the knowledge of the author) is the first addressing date stones as a new renewable energy source. Different experimental conditions are investigated where different fuel feed conditions and different combustion air flow rates are considered. The major results are given in terms of the fuel reduction rates and the heat transferred to the cooling water flowing in a water jacket around the furnace as functions of time. Combustion of the biomass fuels considered here in the investigated furnace is initiated by using LPG fuel as a starter. The hot products of LPG combustion, which is taking place in a burner built prior to the investigated solid fuel furnace, are allowed to penetrate the conical fuel bed for 2-3 min from its bottom base in the upward direction, causing effective heating and gasification and pyrolysis of the solid fuel in the bed to take place. The resulting combustible gases mix with the combustion air and subsequently are ignited by an external ignition source. The results of the present study highlight date stones as a renewable energy source with a good potential

Aerosol and particle transport in biomass furnaces

NARCIS (Netherlands)

Kemenade, van H.P.; Obernberger, G.

2005-01-01

The particulate emissions of solid fuel fired furnaces typically exhibit a bimodal distribution: a small peak in the range of 0.1 mm and a larger one above 10 mm. The particles with sizes above 10 mm are formed by a mechanical process like disintegration of the fuel after combustion, or erosion,

Numerical modelling of biomass combustion: Solid conversion processes in a fixed bed furnace

Science.gov (United States)

Karim, Md. Rezwanul; Naser, Jamal

2017-06-01

Increasing demand for energy and rising concerns over global warming has urged the use of renewable energy sources to carry a sustainable development of the world. Bio mass is a renewable energy which has become an important fuel to produce thermal energy or electricity. It is an eco-friendly source of energy as it reduces carbon dioxide emissions. Combustion of solid biomass is a complex phenomenon due to its large varieties and physical structures. Among various systems, fixed bed combustion is the most commonly used technique for thermal conversion of solid biomass. But inadequate knowledge on complex solid conversion processes has limited the development of such combustion system. Numerical modelling of this combustion system has some advantages over experimental analysis. Many important system parameters (e.g. temperature, density, solid fraction) can be estimated inside the entire domain under different working conditions. In this work, a complete numerical model is used for solid conversion processes of biomass combustion in a fixed bed furnace. The combustion system is divided in to solid and gas phase. This model includes several sub models to characterize the solid phase of the combustion with several variables. User defined subroutines are used to introduce solid phase variables in commercial CFD code. Gas phase of combustion is resolved using built-in module of CFD code. Heat transfer model is modified to predict the temperature of solid and gas phases with special radiation heat transfer solution for considering the high absorptivity of the medium. Considering all solid conversion processes the solid phase variables are evaluated. Results obtained are discussed with reference from an experimental burner.

BARRIER ISSUES TO THE UTILIZATION OF BIOMASS; SEMIANNUAL

International Nuclear Information System (INIS)

Bruce C. Folkedahl; Darren D. Schmidt; Greg F. Weber; Christopher J. Zygarlicke

2001-01-01

The Energy and Environmental Research Center (EERC) is conducting a project to examine the fundamental issues limiting the use of biomass in small industrial steam/power systems in order to increase the future use of this valuable domestic resource. Specifically, the EERC is attempting to elucidate the ash-related problems-grate clinkering and heat exchange surface fouling-associated with cofiring coal and biomass in grate-fired systems. Utilization of biomass in stoker boilers designed for coal can be a cause of concern for boiler operators. Boilers that were designed for low volatile fuels with lower reactivities can experience damaging fouling when switched to higher volatile and more reactive lower-rank fuels, such as when cofiring biomass. Higher heat release rates at the grate can cause more clinkering or slagging at the grate because of higher temperatures. Combustion and loss of volatile matter can start too early for biomass fuels compared to the design fuel, vaporizing alkali and chlorides which then condense on rear walls and heat exchange tube banks in the convective pass of the stoker, causing noticeable increases in fouling. In addition, stoker-fired boilers that switch to biomass blends may encounter new chemical species such as potassium sulfates and various chlorides, in combination with different flue gas temperatures because of changes in fuel heating value which can adversely affect ash deposition behavior. The goal of this project is to identify the primary ash mechanisms related to grate clinkering and heat exchange surface fouling associated with cofiring coal and biomass-specifically wood and agricultural residuals-in grate-fired systems, leading to future mitigation of these problems. The specific technical objectives of the project are: Modification of an existing EERC pilot-scale combustion system to simulate a grate-fired system; Verification testing of the simulator; Laboratory-scale testing and fuel characterization to determine ash

Analysis of a furnace for heat generation using polydisperse biomass

Energy Technology Data Exchange (ETDEWEB)

Magalhaes, Edney Alves; Silva, Juarez de Sousa e; Silva, Jadir Nogueira da; Oliveira Filho, Delly [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola; Donzeles, Sergio Mauricio Lopes [Empresa de Pesquisa Agropecuaria de Minas Gerais (EPAMIG), Vicosa, MG (Brazil)

2008-07-01

In many agro-industrial activities, the processing of raw material generates a substantial amount of fine materials. Examples include the production of soluble coffee, processing of rice, and wood processing, among others. In many regions, these by-products keep piling up on the courtyard of companies or become an environmental problem for land dumps. However, detailed tests of these byproducts indicate that they are excellent sources of energy. With this in mind, a furnace was developed to generate clean and hot air, using the alimentation system for pneumatic transport. Wood sawdust was used as fuel for analysis. The obtained results were considered satisfactory, proven by the small heat losses, primarily by the non-burned carbon monoxide (less than 0.2%) and the cooling of the furnace (less than 2.5%) whereas the losses by the exhaust gases were a little more than 23%. The thermal efficiency of the furnace was considered high when compared to others with an indirect heating system, obtaining an average value of 73%. The developed furnace, beyond being efficient, allows the use of the waste from the wood industry, which is important in the reduction of environmental impacts and minimizing production costs associated with the acquisition of conventional energy. (author)

Advanced CFD modelling of air and recycled flue gas staging in a waste wood-fired grate boiler for higher combustion efficiency and greater environmental benefits.

Science.gov (United States)

Rajh, Boštjan; Yin, Chungen; Samec, Niko; Hriberšek, Matjaž; Kokalj, Filip; Zadravec, Matej

2018-07-15

Grate-fired boilers are commonly used to burn biomass/wastes for heat and power production. In spite of the recent breakthrough in integration of advanced secondary air systems in grate boilers, grate-firing technology needs to be advanced for higher efficiency and lower emissions. In this paper, innovative staging of combustion air and recycled flue gas in a 13 MW th waste wood-fired grate boiler is comprehensively studied based on a numerical model that has been previously validated. In particular, the effects of the jet momentum, position and orientation of the combustion air and recycled flue gas streams on in-furnace mixing, combustion and pollutant emissions from the boiler are examined. It is found that the optimized air and recycled flue gas jets remarkably enhance mixing and heat transfer, result in a more uniform temperature and velocity distribution, extend the residence time of the combustibles in the hot zone and improve burnout in the boiler. Optimizing the air and recycled flue gas jet configuration can reduce carbon monoxide emission from the boiler by up to 86%, from the current 41.0 ppm to 5.7 ppm. The findings of this study can serve as useful guidelines for novel design and optimization of the combustion air supply and flue gas recycling for grate boilers of this type. Copyright © 2018 Elsevier Ltd. All rights reserved.

Performance Analysis of Solar Assisted Fluidized Bed Dryer Integrated Biomass Furnace with and without Heat Pump for Drying of Paddy

Directory of Open Access Journals (Sweden)

M. Yahya

2016-01-01

Full Text Available The performances of a solar assisted fluidized bed dryer integrated biomass furnace (SA-FBDIBF and a solar assisted heat pump fluidized bed dryer integrated biomass furnace (SAHP-FBDIBF for drying of paddy have been evaluated, and also drying kinetics of paddy were determined. The SA-FBDIBF and the SAHP-FBDIBF were used to dry paddy from 11 kg with moisture content of 32.85% db to moisture content of 16.29% db (14% wb under an air mass flow rate of 0.1037 kg/s within 29.73 minutes and 22.95 minutes, with average temperatures and relative humidities of 80.3°C and 80.9°C and 12.28% and 8.14%, respectively. The average drying rate, specific energy consumption, and specific moisture extraction rate were 0.043 kg/minute and 0.050 kg/minute, 5.454 kWh/kg and 4.763 kWh/kg, and 0.204 kg/kWh and 0.241 kg/kWh for SA-FBDIBF and SAHP-FBDIBF, respectively. In SA-FBDIBF and SAHP-FBDIBF, the dryer thermal efficiencies were average values of 12.28% and 15.44%; in addition, the pickup efficiencies were 33.55% and 43.84% on average, whereas the average solar and biomass fractions were 10.9% and 10.6% and 36.6% and 30.4% for SA-FBDIBF and SAHP-FBDIBF, respectively. The drying of paddy occurred in the falling rate period. The experimental dimensionless moisture content data were fitted to three mathematical models. Page’s model was found best to describe the drying behaviour of paddy.

Catalytically supported reduction of emissions from small-scale biomass furnace systems; Katalytisch unterstuetzte Minderung von Emissionen aus Biomasse-Kleinfeuerungsanlagen

Energy Technology Data Exchange (ETDEWEB)

Hartmann, Ingo; Lenz, Volker; Schenker, Marian; Thiel, Christian [DBFZ Deutsches Biomasseforschungszentrum gemeinnuetzige GmbH, Leipzig (Germany); Kraus, Markus; Matthes, Mirjam; Roland, Ulf [Helmholtz-Zentrum fuer Umweltforschung GmbH - UFZ, Leipzig (Germany); Bindig, Rene; Einicke, Wolf-Dietrich [Leipzig Univ. (Germany)

2011-06-29

The increased use of solid biomass in small combustion for generating heat from renewable energy sources is unfortunately associated with increased emissions of airborne pollutants. The reduction is possible on the one hand by the use of high-quality modern furnaces to the latest state of the art. On the other hand, several promising approaches method for retrofitting small-scale furnaces are currently being developed that will allow an effective emission reduction by the subsequent treatment of the exhaust gas. The overview of current available emission control technologies for small-scale biomass combustion plants shows that there is still considerable need for research on the sustainable production of heat from solid biofuels. The amendment to the 1st BImSchV provides a necessary drastic reduction of discharged pollutants from small-scale biomass furnaces. When using the fuel wood in modern central heating boilers the required limits can be met at full load. However, dynamic load changes can cause brief dramatic emission increases even with wood central heating boilers. Firebox and control optimization must contribute in the future to a further reduction of emissions. The typical simple single-room fireplaces like hand-fed wood stoves are suitable under type test conditions to comply the limit values. By contrast, in practical operation, the harmful gas emissions be exceeded without secondary measures normally. The performed experimental investigations show that a reduction of both CO and of organic compounds by catalytic combustion is possible. In addition to developing specially adapted catalysts, it is necessary to provide additional dust separation by combined processes, since conventional catalysts are not suitable for deposition and retention of particulate matter or would lose their activity due to dust accumulation on the active surface, when the catalyst would act as a filter at the same time. To enable sufficiently high reaction temperatures and thus a

Catalytically supported reduction of emissions from small-scale biomass furnace systems; Katalytisch unterstuetzte Minderung von Emissionen aus Biomasse-Kleinfeuerungsanlagen

Energy Technology Data Exchange (ETDEWEB)

Hartmann, Ingo; Lenz, Volker; Schenker, Marian; Thiel, Christian [DBFZ Deutsches Biomasseforschungszentrum gemeinnuetzige GmbH, Leipzig (Germany); Kraus, Markus; Matthes, Mirjam; Roland, Ulf [Helmholtz-Zentrum fuer Umweltforschung GmbH - UFZ, Leipzig (Germany); Bindig, Rene; Einicke, Wolf-Dietrich [Leipzig Univ. (Germany)

2011-06-29

The increased use of solid biomass in small combustion for generating heat from renewable energy sources is unfortunately associated with increased emissions of airborne pollutants. The reduction is possible on the one hand by the use of high-quality modern furnaces to the latest state of the art. On the other hand, several promising approaches method for retrofitting small-scale furnaces are currently being developed that will allow an effective emission reduction by the subsequent treatment of the exhaust gas. The overview of current available emission control technologies for small-scale biomass combustion plants shows that there is still considerable need for research on the sustainable production of heat from solid biofuels. The amendment to the 1st BImSchV provides a necessary drastic reduction of discharged pollutants from small-scale biomass furnaces. When using the fuel wood in modern central heating boilers the required limits can be met at full load. However, dynamic load changes can cause brief dramatic emission increases even with wood central heating boilers. Firebox and control optimization must contribute in the future to a further reduction of emissions. The typical simple single-room fireplaces like hand-fed wood stoves are suitable under type test conditions to comply the limit values. By contrast, in practical operation, the harmful gas emissions be exceeded without secondary measures normally. The performed experimental investigations show that a reduction of both CO and of organic compounds by catalytic combustion is possible. In addition to developing specially adapted catalysts, it is necessary to provide additional dust separation by combined processes, since conventional catalysts are not suitable for deposition and retention of particulate matter or would lose their activity due to dust accumulation on the active surface, when the catalyst would act as a filter at the same time. To enable sufficiently high reaction temperatures and thus a

Characterizing and modeling of an 88 MW grate-fired boiler burning wheat straw: Experience and lessons

DEFF Research Database (Denmark)

Yin, Chungen; Rosendahl, Lasse Aistrup; Clausen, Sønnik

2012-01-01

and availability. To better understand grate-firing of biomass and to establish a reliable but relatively simple Computational Fluid Dynamics (CFD) modeling methodology for industrial applications, biomass combustion in a number of different grate boilers has been measured and modeled. As one of the case studies......, modeling effort on an 88 MW grate-fired boiler burning wheat straw is presented in this paper. Different modeling issues and their expected impacts on CFD analysis of the kind of grate boilers are discussed. The modeling results are compared with in-flame measurements in the 88 MW boiler, which shows...... measures will be tested in a modern 500 kW grate boiler rig...

Modelling methods for co-fired pulverised fuel furnaces

Energy Technology Data Exchange (ETDEWEB)

L. Ma; M. Gharebaghi; R. Porter; M. Pourkashanian; J.M. Jones; A. Williams [University of Leeds, Leeds (United Kingdom). Energy and Resources Research Institute

2009-12-15

Co-firing of biomass and coal can be beneficial in reducing the carbon footprint of energy production. Accurate modelling of co-fired furnaces is essential to discover potential problems that may occur during biomass firing and to mitigate potential negative effects of biomass fuels, including lower efficiency due to lower burnout and NOx formation issues. Existing coal combustion models should be modified to increase reliability of predictions for biomass, including factors such as increased drag due to non-spherical particle sizes and accounting for organic compounds and the effects they have on NOx emission. Detailed biomass co-firing models have been developed and tested for a range of biomass fuels and show promising results. 32 refs., 4 figs., 3 tabs.

Numerical modelling of a straw-fired grate boiler

DEFF Research Database (Denmark)

Kær, Søren Knudsen

2004-01-01

The paper presents a computational fluid dynamics (CFD) analysis of a 33 MW straw-fired grate boiler. Combustion on the grate plays akey-role in the analysis of these boilers and in this work a stand-alone code was used to provide inlet conditions for the CFD analysis. Modelpredictions were...... compared with available gas temperature and species concentration measurements showing good agreement. Combustionof biomass in grate-based boilers is often associated with high emission levels and relatively high amounts of unburnt carbon in the fly ash.Based on the CFD analysis, it is suggested that poor...

Quality Determination of Biomass for Combustion

DEFF Research Database (Denmark)

Liu, Na; Jørgensen, Uffe; Lærke, Poul Erik

2013-01-01

A high content of minerals in biomass feedstock may cause fouling, slagging, and corrosion in the furnace during combustion. Here, a new pressurized microwave digestion method for biomass digestion prior to elemental analysis is presented. This high-throughput method is capable of processing...

Biomass - Overview of Swiss Research Programme 2003; Biomasse

Energy Technology Data Exchange (ETDEWEB)

Binggeli, D.; Guggisberg, B.

2003-07-01

This overview for the Swiss Federal Office of Energy (SFOE) discusses the results obtained in 2003 in various research projects worked on in Switzerland on the subject of biomass. In the biomass combustion area, subjects discussed include system optimisation for automatic firing, combustion particles, low-particle pellet furnaces, design and optimisation of wood-fired storage ovens, efficiency of filtering techniques and methane generation from wood. Also, an accredited testing centre for wood furnaces is mentioned and measurements made on an installation are presented. As far as the fermentation of biogenic wastes is concerned, biogas production from dairy-product wastes is described. Other projects discussed include a study on eco-balances of energy products, certification and marketing of biogas, evaluation of membranes, a measurement campaign for solar sludge-drying, the operation of a percolator installation for the treatment of bio-wastes, the effects of compost on the environment and the fermentation of coffee wastes. Also, statistics on biogas production in 2002 is looked at. Finally, a preliminary study on biofuels is presented.

Forestry biomass for energy use

International Nuclear Information System (INIS)

Pettenella, D.; Ciccarese, L.

1992-01-01

This paper first analyses the current and potential market in Italy for wood chips and firewood and assesses the potential economic and environmental benefits of the use of forestry biomass. Here, the paper cites the favourable opportunities offered by Italian forestry policies and legislative initiatives for energy saving. The survey of the principal consumers of forestry biomass leads to the identification of three distinct user categories - families living in rural are as requiring wood fuels for space heating, small industrial firms requiring process heat and urban (elite) users with homes furnished with fireplaces in addition to conventional space heating systems. Tabled consumption data going back to the year 1955 and estimated per capita consumption in industrialized countries are used to make comparative market trend analyses. The paper then reviews the current state-of-the-art in wood furnace design by noting the innovative design, performance, operation and maintenance characteristics of key residential and industrial furnace components (feeding systems, combustion chambers, heating boxes, heat exchangers, control systems, deashing systems, etc.). A list of the main Italian wood furnace manufacturers is also included

Desenvolvimento e construção de fornalha para biomassa com sistema de aquecimento direto e indireto do ar = Development and construction of a furnace for biomass with system of direct and indirect air heating

Directory of Open Access Journals (Sweden)

Fernanda Augusta de Oliveira Melo

2010-07-01

Full Text Available Uma fornalha, com opção para aquecimento direto e indireto de ar, foiprojetada e construída para utilizar, como combustível complementar à lenha, biomassa particulada, resíduo agroindustrial abundante e desperdiçado em boa parte. No intuito de verificar o funcionamento da fornalha, na opção de aquecimento direto e indireto, foram realizados três testes preliminares utilizando somente lenha como combustível. Nestes testes, avaliaram-se as temperaturas do ar ambiente, do ar aquecido na saída da fornalha e depois do ventilador, fluxo de ar, poder calorífico inferior e eficiência térmica. Com os dados obtidos nos testes, nas opções de aquecimento direto e indireto de ar, a fornalha mostrou-se flexível na opção de aquecimento, de fácil construção e operação, não exigindo mão-de-obra qualificada.A furnace, with a system for direct and indirect air heating, was projected and constructed to use biomass, particulate biomass, abundant and largely wasted agroindustrial refuse, as complementary fuel to firewood. With the objective of verifying furnace operation, in the option of direct and indirect heating, three preliminaries tests were conducted using only firewood as fuel. In these tests, the following variables were monitored: room air temperature, heated air temperature at the exit of the furnace and after the fan; room air relative humidity; warm air flow; lower calorific power and thermal efficiency of the furnace. In the tests the results showed, for both direct and indirect air heating, the furnace was shown to be flexible in the heating option, of easy construction and operation, not requiring skilled labor.

Grate Firing of Biomass: Measurements, Validation and Demonstration

DEFF Research Database (Denmark)

Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

The worldwide concern about global warming because of the emission of CO2 and other greenhouse gases and the limited availability of fossil fuels has increased the interest in using biomass as a fuel for energy production. In Denmark, to use biomass (mainly straw) as a fuel for energy production...

Three-dimensional computer simulation for combustion and NO{sub x} emission in a grate fired boiler at Baeckhamars, Sweden. Technical report[(Baeckhammars Bruk)

Energy Technology Data Exchange (ETDEWEB)

Dong Wei [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

2000-05-01

This report describes the fundament of mathematical modeling for the grate fired boilers in Part A, and presents the results from the numerical simulations for the flow pattern, combustion and NO{sub x} emission in the Baeckhammars grate fired boiler in Part B. The simulated boiler is equipped with a new secondary air supply system called Ecotube. The objective of this project is to develop and experimentally verify tools for computer simulations of solid biomass fuel combustion processes in a grate fired boiler. The work focuses on the numerical simulation using CFD technique and development of a NO{sub x} post processor. The unstructured mesh technique also has been used to discretize the boiler. An unstructured grid with total 284399 tetrahedral cells describes the three dimensional geometry and is used for flow field and combustion simulations. In order to simulate the combustion process in the boiler, a simplified grate bed model -- black-box bed model is used, which is based on the balance analysis of mass and energy on the grate bed and needless to consider any detailed and very difficult dynamic processes which have not been valuable by mathematical modeling on the grate bed yet. Therefore, it is quite convenient for industrial applications. In this work, both the cyanide route and the ammonia route for modeling the fuel containing nitrogen NO{sub x} are developed, and the former has been used to predict the NO generation in Baeckhammars bark boiler. Two 3D cases corresponding to 15 MW and 11 MW output thermal power respectively are simulated in detail. Results show that a new air supply system called Ecotube gives a considerably more uniform velocity, temperature and concentration distribution from the secondary air tubes to the upper part of the furnace. The upper furnace works almost as a 'plug flow reactor' which gives sufficient residence time for CO conversion and low NO{sub x} emission. The calculations of flow and mixing patterns in the

Birefringence Bragg Binary (3B) grating, quasi-Bragg grating and immersion gratings

Science.gov (United States)

Ebizuka, Noboru; Morita, Shin-ya; Yamagata, Yutaka; Sasaki, Minoru; Bianco, Andorea; Tanabe, Ayano; Hashimoto, Nobuyuki; Hirahara, Yasuhiro; Aoki, Wako

2014-07-01

A volume phase holographic (VPH) grating achieves high angular dispersion and very high diffraction efficiency for the first diffraction order and for S or P polarization. However the VPH grating could not achieve high diffraction efficiency for non-polarized light at a large diffraction angle because properties of diffraction efficiencies for S and P polarizations are different. Furthermore diffraction efficiency of the VPH grating extinguishes toward a higher diffraction order. A birefringence binary Bragg (3B) grating is a thick transmission grating with optically anisotropic material such as lithium niobate or liquid crystal. The 3B grating achieves diffraction efficiency up to 100% for non-polarized light by tuning of refractive indices for S and P polarizations, even in higher diffraction orders. We fabricated 3B grating with liquid crystal and evaluated the performance of the liquid crystal grating. A quasi-Bragg (QB) grating, which consists long rectangle mirrors aligned in parallel precisely such as a window shade, also achieves high diffraction efficiency toward higher orders. We fabricated QB grating by laminating of silica glass substrates and glued by pressure fusion of gold films. A quasi-Bragg immersion (QBI) grating has smooth mirror hypotenuse and reflector array inside the hypotenuse, instead of step-like grooves of a conventional immersion grating. An incident beam of the QBI grating reflects obliquely at a reflector, then reflects vertically at the mirror surface and reflects again at the same reflector. We are going to fabricate QBI gratings by laminating of mirror plates as similar to fabrication of the QB grating. We will also fabricate silicon and germanium immersion gratings with conventional step-like grooves by means of the latest diamond machining methods. We introduce characteristics and performance of these gratings.

Biomass combustion for greenhouse carbon dioxide enrichment

International Nuclear Information System (INIS)

Roy, Yves; Lefsrud, Mark; Orsat, Valerie; Filion, Francis; Bouchard, Julien; Nguyen, Quoc; Dion, Louis-Martin; Glover, Antony; Madadian, Edris; Lee, Camilo Perez

2014-01-01

Greenhouses in northern climates have a significant heat requirement that is mainly supplied by non-renewable fuels such as heating oil and natural gas. This project's goal was the development of an improved biomass furnace able to recover the heat and the CO 2 available in the flue gas and use them in the greenhouse. A flue gas purification system was designed, constructed and installed on the chimney of a wood pellet furnace (SBI Caddy Alterna). The purification system consists of a rigid box air filter (MERV rating 14, 0.3 μm pores) followed by two sets of heating elements and a catalytic converter. The air filter removes the particulates present in the flue gas while the heating elements and catalysers transform the noxious gases into less harmful gases. Gas analysis was sampled at different locations in the system using a TESTO 335 flue gas analyzer. The purification system reduces CO concentrations from 1100 cm 3  m −3 to less than 1 cm 3  m −3 NO x from 70 to 5.5 cm 3  m −3 SO 2 from 19 cm 3  m −3 to less than 1 cm 3  m −3 and trapped particulates down to 0.3 μm with an efficiency greater than 95%. These results are satisfactory since they ensure human and plant safety after dilution into the ambient air of the greenhouse. The recuperation of the flue gas has several obvious benefits since it increases the heat usability per unit biomass and it greatly improves the CO 2 recovery of biomass heating systems for the benefit of greenhouse grown plants. - Highlights: • Biomass furnace shows high potential for greenhouse carbon dioxide enrichment. • Flue gas recuperation significantly increases the thermal efficiency of a furnace. • Catalytic converter can reduce CO and NOx below humans and plants exposure limit. • Particulates control is essential to maintain the efficiency of the catalytic conversion. • CO 2 recovery from biomass heating systems reduces farmer's reliance on fossil fuel

Bioreducer use in blast furnace ironmaking in Finland:techno-economic assessment and CO₂ emission reduction potential

OpenAIRE

Suopajärvi, H. (Hannu)

2015-01-01

Abstract Most of the steel produced in the world is based on the integrated blast furnace-converter route, which is based on the use of virgin raw materials. Large amounts of fossil-based, carbon containing reductants are used in blast furnaces, which results in carbon dioxide emissions into the atmosphere. Fossil carbon dioxide emissions from steel production can be reduced by new technologies or moving from non-renewable to renewable energy sources. Biomass-based reductants could be one...

Biomass co-firing

DEFF Research Database (Denmark)

Yin, Chungen

2013-01-01

Co-firing biomass with fossil fuels in existing power plants is an attractive option for significantly increasing renewable energy resource utilization and reducing CO2 emissions. This chapter mainly discusses three direct co-firing technologies: pulverized-fuel (PF) boilers, fluidized-bed combus......Co-firing biomass with fossil fuels in existing power plants is an attractive option for significantly increasing renewable energy resource utilization and reducing CO2 emissions. This chapter mainly discusses three direct co-firing technologies: pulverized-fuel (PF) boilers, fluidized......-bed combustion (FBC) systems, and grate-firing systems, which are employed in about 50%, 40% and 10% of all the co-firing plants, respectively. Their basic principles, process technologies, advantages, and limitations are presented, followed by a brief comparison of these technologies when applied to biomass co...

Heat treatment furnace

Science.gov (United States)

Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

2014-10-21

A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

A fluidized bed furnace fired with biomass waste to supply heat for a spray dryer in a plant producing floortiles

Energy Technology Data Exchange (ETDEWEB)

Gulyurtlu, I.; Andre, R.; Mendes, J.; Monteiro, A.; Cabrita, I. [Instituto Nacional de Engenharia e Tecnologia Industrial, Lisboa (Portugal)

1993-12-31

This project has been implemented at a factory producing floortiles for domestic use. The project consists of a fluidized bed combustion system burning coal or wood or a mixture of both to produce hot combustion gases to provide heat for spray drying process. The system was designed by INETI for a maximum output of 8 MW thermal energy and all the engineering calculations were carried out to dimension the furnace to provide this amount of heat. Shallow bed concept was used for complete burning of the biomass particles which contained volatiles up to 75% by weight. The sand bed was used as a flame stabilizer for the combustion of volatiles. The combustion of volatiles in the freeboard was mainly controlled by mixing ashes and other impurities. The combustion temperature had to be maintained in the range 700--800{degrees}C to achieve combustion efficiencies of 85% or more. The combustion efficiency (1) did not increase substantially above 90% of excess air although levels of up to 120% were used during combustion and (2) was found to increase through air staging in the order of 20 to 25%, by simply adding 45 to 55% of the air required to the freeboard zone. No SO{sub 2} was observed in flue gases when burning only biomass but there was some NO{sub x} formed and the level of conversion of fuel-N to NO{sub x} was found to be about 25--30%.

Optical fiber Bragg gratings. Part II. Modeling of finite-length gratings and grating arrays.

Science.gov (United States)

Passaro, Vittorio M N; Diana, Roberto; Armenise, Mario N

2002-09-01

A model of both uniform finite-length optical fiber Bragg gratings and grating arrays is presented. The model is based on the Floquet-Bloch formalism and allows rigorous investigation of all the physical aspects in either single- or multiple-periodic structures realized on the core of a monomodal fiber. Analytical expressions of reflectivity and transmittivity for both single gratings and grating arrays are derived. The influence of the grating length and the index modulation amplitude on the reflected and transmitted optical power for both sinusoidal and rectangular profiles is evaluated. Good agreement between our method and the well-known coupled-mode theory (CMT) approach has been observed for both single gratings and grating arrays only in the case of weak index perturbation. Significant discrepancies exist there in cases of strong index contrast because of the increasing approximation of the CMT approach. The effects of intragrating phase shift are also shown and discussed.

High Temperature Transparent Furnace Development

Science.gov (United States)

Bates, Stephen C.

1997-01-01

This report describes the use of novel techniques for heat containment that could be used to build a high temperature transparent furnace. The primary objective of the work was to experimentally demonstrate transparent furnace operation at 1200 C. Secondary objectives were to understand furnace operation and furnace component specification to enable the design and construction of a low power prototype furnace for delivery to NASA in a follow-up project. The basic approach of the research was to couple high temperature component design with simple concept demonstration experiments that modify a commercially available transparent furnace rated at lower temperature. A detailed energy balance of the operating transparent furnace was performed, calculating heat losses through the furnace components as a result of conduction, radiation, and convection. The transparent furnace shells and furnace components were redesigned to permit furnace operation at at least 1200 C. Techniques were developed that are expected to lead to significantly improved heat containment compared with current transparent furnaces. The design of a thermal profile in a multizone high temperature transparent furnace design was also addressed. Experiments were performed to verify the energy balance analysis, to demonstrate some of the major furnace improvement techniques developed, and to demonstrate the overall feasibility of a high temperature transparent furnace. The important objective of the research was achieved: to demonstrate the feasibility of operating a transparent furnace at 1200 C.

[The electric furnace of Henri Moissan at one hundred years: connection with the electric furnace, the solar furnace, the plasma furnace?].

Science.gov (United States)

Royère, C

1999-03-01

The trace of Henri Moissan's pioneer work 100 years ago is clearly evidenced by an overview of achievements in high temperature devices; 1987: "Le four électrique" by Henri Moissan; 1948-1952: "High temperature heating in a cavity rotary kiln using focusing of solar radiation" by Félix Trombe; 1962: "The cavity rotary kiln using focused solar radiation jointly with a plasma gun" by Marc Foëx; 1970: "The rotary kiln with two plasma guns and arc transfer" by Marc Foëx; 1984: "The plasma furnace" by Electricité de France (EDF) at Renardières; 1997: "The plasma furnace" by the Atomic Energy Center (CEA) at Cadarache, the VULCANO program. The first part of this contribution is devoted to Henri Moissan. Re-reading his early book on the electric furnace, especially the first chapter and the sections on silica, carbon vapor and experiments performed in casting molten metal--the conclusions are outstanding--provides modern readers with an amazing insight into future developments. The last two parts are devoted to Félix Trombe and Marc Foëx, tracing the evolution of high temperature cavity processus leading to the solar furnace and the present day plasma furnace at the CEA. Focus is placed on research conducted by the French National Center for Scientific Research (CNRS) with the solar and plasma furnaces at Odeillo. The relationships with Henri Moissan's early work are amazing, offering a well deserved homage to this pioneer researcher.

A CFD model for biomass combustion in a packed bed furnace

Energy Technology Data Exchange (ETDEWEB)

Karim, Md. Rezwanul [Faculty of Science, Engineering and Technology, Swinburne University of Technology, VIC 3122 (Australia); Department of Mechanical & Chemical Engineering, Islamic University of Technology, Gazipur 1704 (Bangladesh); Ovi, Ifat Rabbil Qudrat [Department of Mechanical & Chemical Engineering, Islamic University of Technology, Gazipur 1704 (Bangladesh); Naser, Jamal, E-mail: jnaser@swin.edu.au [Faculty of Science, Engineering and Technology, Swinburne University of Technology, VIC 3122 (Australia)

2016-07-12

Climate change has now become an important issue which is affecting environment and people around the world. Global warming is the main reason of climate change which is increasing day by day due to the growing demand of energy in developed countries. Use of renewable energy is now an established technique to decrease the adverse effect of global warming. Biomass is a widely accessible renewable energy source which reduces CO{sub 2} emissions for producing thermal energy or electricity. But the combustion of biomass is complex due its large variations and physical structures. Packed bed or fixed bed combustion is the most common method for the energy conversion of biomass. Experimental investigation of packed bed biomass combustion is difficult as the data collection inside the bed is challenging. CFD simulation of these combustion systems can be helpful to investigate different operational conditions and to evaluate the local values inside the investigation area. Available CFD codes can model the gas phase combustion but it can’t model the solid phase of biomass conversion. In this work, a complete three-dimensional CFD model is presented for numerical investigation of packed bed biomass combustion. The model describes the solid phase along with the interface between solid and gas phase. It also includes the bed shrinkage due to the continuous movement of the bed during solid fuel combustion. Several variables are employed to represent different parameters of solid mass. Packed bed is considered as a porous bed and User Defined Functions (UDFs) platform is used to introduce solid phase user defined variables in the CFD. Modified standard discrete transfer radiation method (DTRM) is applied to model the radiation heat transfer. Preliminary results of gas phase velocity and pressure drop over packed bed have been shown. The model can be useful for investigation of movement of the packed bed during solid fuel combustion.

A review of standards related to biomass combustion

Energy Technology Data Exchange (ETDEWEB)

Villeneuve, J.; Savoie, P. [Agriculture and Agri-Food Canada, Quebec City, PQ (Canada)

2010-07-01

Air quality is evaluated by the concentration of particulate matter (PM) per unit of air volume. PM10 refers to all particles smaller than 10 micrometers in diameter. The European Commission has established acceptable levels of PM10, but the rules are less precise for evaluating the amount of PM that can be emitted from a furnace's chimney. The province of Quebec allows up to 340 mg/m{sup 3} of PM for large furnaces and 600 mg/m{sup 3} for smaller furnaces. Although wood products can be burned in the province, the burning of all other biomass such as straw, stover and grass is forbidden. The City of Vancouver has stricter emissions standards for PM, notably 50 mg/m{sup 3} for large furnaces and 35 mg/m{sup 3} for smaller furnaces. The reason for this difference is that most furnaces in Quebec are used in rural areas whereas the densely populated City of Vancouver must control emissions at the source. It was concluded that although a universal standard on combustion emissions is not feasible because of different socio-economic conditions and population density, furnaces should emit levels of PM which decrease as the surrounding area population concentration increases. Stringent regulations may be met through advances in technology such as chimney height, bag filters, multicyclones, and precipitators.

Extending the capabilities of CFD codes to assess ash related problems

DEFF Research Database (Denmark)

Kær, Søren Knudsen; Rosendahl, Lasse Aistrup; Baxter, B. B.

2004-01-01

This paper discusses the application of FLUENT? in theanalysis of grate-fired biomass boilers. A short description of theconcept used to model fuel conversion on the grate and the couplingto the CFD code is offered. The development and implementation ofa CFD-based deposition model is presented...... in the reminder of thepaper. The growth of deposits on furnace walls and super heatertubes is treated including the impact on heat transfer rates determinedby the CFD code. Based on the commercial CFD code FLUENT?,the overall model is fully implemented through the User DefinedFunctions. The model is configured...

Mathematical modelling of straw combustion in a 38 MWe power plant furnace and effect of operating conditions

Energy Technology Data Exchange (ETDEWEB)

Yao Bin Yang; Robert Newman; Vida Sharifi; Jim Swithenbank; John Ariss [Sheffield University, Sheffield (United Kingdom). Sheffield University Waste Incineration Centre (SUWIC), Department of Chemical and Process Engineering

2007-01-15

As one of the most easily accessible renewable energy resources, straw can be burned to provide electricity and heat to local communities. In this paper, mathematical modelling methods have been employed to simulate the operation of a 38 MWe straw-burning power plant to obtain detailed information on the flow and combustion characteristics in the furnace and to predict the effect on plant performance of variation in operating conditions. The predicted data are compared to measurements in terms of burning time, furnace temperature, flue gas emissions (including NOx), carbon content in the ash and overall combustion efficiency. It is concluded that straw burning on the grate is locally sub-stoichiometric and most of the NO is formed in the downstream combustion chamber and radiation shaft; auxiliary gas burners are responsible for the uneven distribution of temperature and gas flow at the furnace exit; and fuel moisture content is limited to below 25% to prevent excessive CO emission without compromising the plant performance. The current work greatly helps to understand the operating characteristics of large-scale straw-burning plants. 33 refs., 15 figs., 3 tabs.

Energetic use of renewable fuels, especially in Bavaria; Energetische Nutzung von nachwachsenden Rohstoffen, speziell Holz, in Bayern

Energy Technology Data Exchange (ETDEWEB)

Reichel, A; Lamp, P; Funk, R [Bayerisches Zentrum fuer Angewandte Energieforschung e.V. (ZAE Bayern), Abt. Energieumwandlung und -speicherung, Garching (Germany)

1997-12-31

Most of Bavaria`s biomass-fuelled furnaces with capacities of more than 1 MW are heating stations with a thermal capacity of 0.6 to 0.9. The few heat-and-power stations among them use the conventional steam cycle and have electric capacities of 0.15 to 0.2. Most furnaces are grate furnaces and underfeed stoker furnaces. Dust and CO emissions are well below the specified limiting values. (orig) [Deutsch] Die Mehrzahl der in Bayern installierten Anlagen mit Biomassefeuerung im Kapazitaetsbereich oberhalb 1 MW arbeiten als Heizwerke mit einem thermischen Wirkungsgrad von 0,6 bis 0,9. Die wenigen Heizkraftwerke nutzen den konventionellen Dampfkreislauf und erreichen damit elektrische Wirkungsgrade von 0.15 bis 0.2. Die ueberwiegend eingesetzten Feuerungstechniken sind die Rost- und die Unterschubfeuerungen. Bezueglich der Staub- und CO-Emissionen koennen die Grenzwerte heute problemlos eingehalten werden. (orig)

Energetic use of renewable fuels, especially in Bavaria; Energetische Nutzung von nachwachsenden Rohstoffen, speziell Holz, in Bayern

Energy Technology Data Exchange (ETDEWEB)

Reichel, A.; Lamp, P.; Funk, R. [Bayerisches Zentrum fuer Angewandte Energieforschung e.V. (ZAE Bayern), Abt. Energieumwandlung und -speicherung, Garching (Germany)

1996-12-31

Most of Bavaria`s biomass-fuelled furnaces with capacities of more than 1 MW are heating stations with a thermal capacity of 0.6 to 0.9. The few heat-and-power stations among them use the conventional steam cycle and have electric capacities of 0.15 to 0.2. Most furnaces are grate furnaces and underfeed stoker furnaces. Dust and CO emissions are well below the specified limiting values. (orig) [Deutsch] Die Mehrzahl der in Bayern installierten Anlagen mit Biomassefeuerung im Kapazitaetsbereich oberhalb 1 MW arbeiten als Heizwerke mit einem thermischen Wirkungsgrad von 0,6 bis 0,9. Die wenigen Heizkraftwerke nutzen den konventionellen Dampfkreislauf und erreichen damit elektrische Wirkungsgrade von 0.15 bis 0.2. Die ueberwiegend eingesetzten Feuerungstechniken sind die Rost- und die Unterschubfeuerungen. Bezueglich der Staub- und CO-Emissionen koennen die Grenzwerte heute problemlos eingehalten werden. (orig)

Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces

International Nuclear Information System (INIS)

Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

2014-01-01

This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

Biomass - Overview of Swiss Research Programme 2003

International Nuclear Information System (INIS)

Binggeli, D.; Guggisberg, B.

2003-01-01

This overview for the Swiss Federal Office of Energy (SFOE) discusses the results obtained in 2003 in various research projects worked on in Switzerland on the subject of biomass. In the biomass combustion area, subjects discussed include system optimisation for automatic firing, combustion particles, low-particle pellet furnaces, design and optimisation of wood-fired storage ovens, efficiency of filtering techniques and methane generation from wood. Also, an accredited testing centre for wood furnaces is mentioned and measurements made on an installation are presented. As far as the fermentation of biogenic wastes is concerned, biogas production from dairy-product wastes is described. Other projects discussed include a study on eco-balances of energy products, certification and marketing of biogas, evaluation of membranes, a measurement campaign for solar sludge-drying, the operation of a percolator installation for the treatment of bio-wastes, the effects of compost on the environment and the fermentation of coffee wastes. Also, statistics on biogas production in 2002 is looked at. Finally, a preliminary study on biofuels is presented

RETRACTED ARTICLE: Quasi-distributed fiber bragg grating array sensor for furnace applications

Science.gov (United States)

Reddy, P. Saidi; Sai Prasad, R. L. N.; Sen Gupta, D.; Sai Shankar, M.; Srimannarayana, K.; Ravinder Reddy, P.

2012-05-01

An experimental work on distributed temperature sensing making use of the fiber Bragg grating (FBG) array sensor for possible applications in the monitoring of the temperature profile in high temperature boilers is presented. A special sensor has been designed for this purpose which consists of four FBGs (of wavelengths λ B1 =1545.8 nm, λ B2 =1547 nm, λ B3 =1550.8 nm, λ B4 =1555.5 nm at 30 °C) written in the hydrogen-loaded fiber in line. All the FBGs are encapsulated inside a stainless steel tube using the rigid probe technique for avoiding micro cracks. The spatial distribution of the temperature profile inside a prototype boiler was measured experimentally both in horizontal and vertical directions employing the above sensor, and the results are presented. Further, the finite element simulation has been carried out by using ANSYS R11 software to predict temperature contours in the boiler, and the experimental and predicted results were found to be closely matching.

Advanced steel reheat furnace

Energy Technology Data Exchange (ETDEWEB)

Moyeda, D.; Sheldon, M.; Koppang, R. [Energy and Environmental Research Corp., Irvine, CA (United States); Lanyi, M.; Li, X.; Eleazer, B. [Air Products and Chemicals, Inc., Allentown, PA (United States)

1997-10-01

Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

Comparison of a burning mass ceramics coating in laboratory furnace and instrustrial furnace

International Nuclear Information System (INIS)

Soares, R.A.L.; Castro, J.R. de S.

2012-01-01

This work intends to analyze the differences obtained in the technological properties of a ceramic coating after firing in two distinct environments, laboratory furnace and industrial furnace. For this, was characterized a ceramic mass used in the production of porous coating. The analyzes were performed chemical, mineralogical and thermal mass in that. The specimens were obtained by compacting and burned in the maximum temperature of 1140 deg C in two furnaces, laboratory and industrial. The technological tests were performed linear shrinkage, water absorption, bulk density and mechanical strength. The microstructure was evaluated by ray-X diffraction and scanning electron microscopy. The results showed that both furnaces provided significant differences in analyzed specimens, such as increased strength and low water absorption in the fired samples in a laboratory furnace, for example. (author)

Waste-based biomass to power plants with high portions

Energy Technology Data Exchange (ETDEWEB)

Aho, M.; Taipale, R. (VTT Technical Research Centre of Finland, Jyvaeskylae (Finland)); Hupa, M.; Yrjas, P. (Aabo Akademi, Turku (Finland)); Jokiniemi, J.; Sippula, O. (Univ. of Kuopio (Finland))

2009-07-01

Recycling of chemicals back to processes as effectively as possible is sustainable development. Landfilling and agricultural use of sewage sludge (SWS) produces methane which is a strong greenhouse gas. Our earlier project 'Corraway' funded by Tekes ClimBus programme and Finnish industry indicated that iron and aluminium sulphates can destroy effectively alkali chlorides at furnace conditions preventing Cl deposition to heat transfer surfaces. Cl in the deposits is the main reason to superheater corrosion with biomass- containing feedstocks. These sulphates have been used as process chemicals in wastewater treatment, and therefore they are present in SWS. SWS-originated combustion products will pass the whole furnace when SWS is mixed to the main fuel. The furnace includes oxidising and reducing zones. Therefore it is not clear if the SWS-originated sulphur remains in an effective form in the point view of alkali chlorides destruction. The project work included thorough fuel analysis, pilot-scale combustion tests with blends of risky biomass and SWS and research of sampling techniques to detect alkali compounds. The combustion experiments proved the power of SWS originated sulphur to destroy alkali chlorides in the furnace and suggest strongly to continue this research. The order of power of the two SWS tested was different than expected indicating need to produce more thorough results. SWS may contain much minerals which lowers its value as a fuel. It can be possible to increase sulphur content and to decrease ash content in the sludge during SWS processing and dry and pelletise the sludge to strengthen further its value as a protective and as a fuel. (orig.)

Biomass co-firing under oxy-fuel conditions

DEFF Research Database (Denmark)

Álvarez, L.; Yin, Chungen; Riaza, J.

2014-01-01

This paper presents an experimental and numerical study on co-firing olive waste (0, 10%, 20% on mass basis) with two coals in an entrained flow reactor under three oxy-fuel conditions (21%O2/79%CO2, 30%O2/70%CO2 and 35%O2/65%CO2) and air–fuel condition. Co-firing biomass with coal was found...... to have favourable synergy effects in all the cases: it significantly improves the burnout and remarkably lowers NOx emissions. The reduced peak temperatures during co-firing can also help to mitigate deposition formation in real furnaces. Co-firing CO2-neutral biomass with coals under oxy-fuel conditions...... the model can be used to aid in design and optimization of large-scale biomass co-firing under oxy-fuel conditions....

Point-by-point written fiber-Bragg gratings and their application in complex grating designs.

Science.gov (United States)

Marshall, Graham D; Williams, Robert J; Jovanovic, Nemanja; Steel, M J; Withford, Michael J

2010-09-13

The point-by-point technique of fabricating fibre-Bragg gratings using an ultrafast laser enables complete control of the position of each index modification that comprises the grating. By tailoring the local phase, amplitude and spacing of the grating's refractive index modulations it is possible to create gratings with complex transmission and reflection spectra. We report a series of grating structures that were realized by exploiting these flexibilities. Such structures include gratings with controlled bandwidth, and amplitude- and phase-modulated sampled (or superstructured) gratings. A model based on coupled-mode theory provides important insights into the manufacture of such gratings. Our approach offers a quick and easy method of producing complex, non-uniform grating structures in both fibres and other mono-mode waveguiding structures.

Furnace

Energy Technology Data Exchange (ETDEWEB)

Osintsev, V V; Khidiyatov, A M

1981-01-01

The purpose of the invention is to improve the operating efficiency of the furnace device containing prefurnaces connected to the main combustion chamber. For this purpose in the proposed furnace device is equipped with prefurnaces with burners, rectangular vertical chamber of combustion is equipped with central hearth projection. As indicated by studies, the hearth projection of the indicated projections promotes the development of transverse streams which guarantee effective mixing of the combustion products in the upper part of the combustion chamber 3. This reduces the nonuniformity of temperature at the outlet from the latter, decreases the probability of slagging and hot spots on the heating surface.

Engineering bed models for solid fuel conversion process in grate-fired boilers

DEFF Research Database (Denmark)

Costa, M.; Massarotti, N.; Indrizzi, V.

2014-01-01

of the syngas predicted by the two models is equal to about 7%. The application to different types of biomass shows that the difference in the predictions increases as the carbon content grows. The phenomenological model, in fact, generally considers higher conversion rates of this element to volatiles......A comparison between two numerical models describing the thermo-chemical conversion process of a solid fuel bed in a grate-fired boiler is presented. Both models consider the incoming biomass as subjected to drying, pyrolysis, gasification and combustion. In the first approach the biomass bed...... is treated as a 0D system, where the thermo-chemical processes are divided in two successive sections: drying and conversion. Phenomenological laws are written to characterize the syngas release as a function of the main governing parameters. The second model is an empirical 1D approach. Temperature, species...

The spectral combination characteristic of grating and the bi-grating diffraction imaging effect

Institute of Scientific and Technical Information of China (English)

2007-01-01

This paper reports on a new property of grating, namely spectral combination, and on bi-grating diffraction imaging that is based on spectral combination. The spectral combination characteristic of a grating is the capability of combining multiple light beams of different wavelengths incident from specific angles into a single beam. The bi-grating diffraction imaging is the formation of the image of an object with two gratings: the first grating disperses the multi-color light beams from the object and the second combines the dispersed light beams to form the image. We gave the conditions necessary for obtaining the spectral combination. We also presented the equations that relate the two gratings’ spatial frequencies, diffraction orders and positions necessary for obtaining the bi-grating diffraction imaging.

Spherical grating spectrometers

Science.gov (United States)

O'Donoghue, Darragh; Clemens, J. Christopher

2014-07-01

We describe designs for spectrometers employing convex dispersers. The Offner spectrometer was the first such instrument; it has almost exclusively been employed on satellite platforms, and has had little impact on ground-based instruments. We have learned how to fabricate curved Volume Phase Holographic (VPH) gratings and, in contrast to the planar gratings of traditional spectrometers, describe how such devices can be used in optical/infrared spectrometers designed specifically for curved diffraction gratings. Volume Phase Holographic gratings are highly efficient compared to conventional surface relief gratings; they have become the disperser of choice in optical / NIR spectrometers. The advantage of spectrometers with curved VPH dispersers is the very small number of optical elements used (the simplest comprising a grating and a spherical mirror), as well as illumination of mirrors off axis, resulting in greater efficiency and reduction in size. We describe a "Half Offner" spectrometer, an even simpler version of the Offner spectrometer. We present an entirely novel design, the Spherical Transmission Grating Spectrometer (STGS), and discuss exemplary applications, including a design for a double-beam spectrometer without any requirement for a dichroic. This paradigm change in spectrometer design offers an alternative to all-refractive astronomical spectrometer designs, using expensive, fragile lens elements fabricated from CaF2 or even more exotic materials. The unobscured mirror layout avoids a major drawback of the previous generation of catadioptric spectrometer designs. We describe laboratory measurements of the efficiency and image quality of a curved VPH grating in a STGS design, demonstrating, simultaneously, efficiency comparable to planar VPH gratings along with good image quality. The stage is now set for construction of a prototype instrument with impressive performance.

Fabrication update on critical-angle transmission gratings for soft x-ray grating spectrometers

Science.gov (United States)

Heilmann, Ralf K.; Bruccoleri, Alex; Mukherjee, Pran; Yam, Jonathan; Schattenburg, Mark L.

2011-09-01

Diffraction grating-based, wavelength dispersive high-resolution soft x-ray spectroscopy of celestial sources promises to reveal crucial data for the study of the Warm-Hot Intergalactic Medium, the Interstellar Medium, warm absorption and outflows in Active Galactic Nuclei, coronal emission from stars, and other areas of interest to the astrophysics community. Our recently developed critical-angle transmission (CAT) gratings combine the advantages of the Chandra high and medium energy transmission gratings (low mass, high tolerance of misalignments and figure errors, polarization insensitivity) with those of blazed reflection gratings (high broad band diffraction efficiency, high resolution through use of higher diffraction orders) such as the ones on XMM-Newton. Extensive instrument and system configuration studies have shown that a CAT grating-based spectrometer is an outstanding instrument capable of delivering resolving power on the order of 5,000 and high effective area, even with a telescope point-spread function on the order of many arc-seconds. We have fabricated freestanding, ultra-high aspect-ratio CAT grating bars from silicon-on-insulator wafers using both wet and dry etch processes. The 200 nm-period grating bars are supported by an integrated Level 1 support mesh, and a coarser external Level 2 support mesh. The resulting grating membrane is mounted to a frame, resulting in a grating facet. Many such facets comprise a grating array that provides light-weight coverage of large-area telescope apertures. Here we present fabrication results on the integration of CAT gratings and the different high-throughput support mesh levels and on membrane-frame bonding. We also summarize recent x-ray data analysis of 3 and 6 micron deep wet-etched CAT grating prototypes.

Fiber Bragg Grating Array as a Quasi Distributed Temperature Sensor for Furnace Boiler Applications

Science.gov (United States)

Reddy, P. Saidi; Prasad, R. L. N. Sai; Sengupta, D.; Shankar, M. Sai; Srimannarayana, K.; Kishore, P.; Rao, P. Vengal

2011-10-01

This paper presents the experimental work on distributed temperature sensing making use of Fiber Bragg grating (FBG) array sensor for possible applications in the monitoring of temperature profile in high temperature boilers. A special sensor has been designed for this purpose which consists of four FBGs (of wavelengths λB1 = 1547.28 nm, λB2 = 1555.72 nm, λB3 = 1550.84 nm, λB4 = 1545.92 nm) written in hydrogen loaded fiber in line with a spacing of 15 cm between them. All the FBGs are encapsulated inside a stainless steel tube for avoiding micro cracks using rigid probe technique. The spatial distribution of temperature profile inside a prototype boiler has been measured experimentally both in horizontal and vertical directions employing the above sensor and the results are presented.

Fundamental mechanisms for conversion of volatiles in biomass and waste combustion. Final report

Energy Technology Data Exchange (ETDEWEB)

Glarborg, P.; Hindiyarti, L.; Marshall, P.; Livbjerg, H.; Dagaut, P.; Jensen, Anker; Frandsen, Flemming

2007-03-15

This project deals with the volatile oxidation chemistry in biomass and waste fired systems, emphasizing reactions important for pollutants emissions (NO{sub x}, SO{sub 2}, HCl, aerosols). The project aims to extend existing models and databases with a number of chemical subsystems that are presently not well understood, but are particularly important in connection with combustion of biomass and waste. The project is divided into 3 tasks. Task 1: Conversion of chlorine, sulfur and alkali gas phase components in combustion of biomass. Task 2: Formation mechanisms for NO{sub x} in the freeboard of grate combustion of biomass. Task 3: Oxidation mechanisms for oxygenated hydrocarbons in the volatiles from pyrolysis of biomass. (au)

Waste and dust utilisation in shaft furnaces

Energy Technology Data Exchange (ETDEWEB)

Senk, D.; Babich, A.; Gudenau, H.W. [Rhein Westfal TH Aachen, Aachen (Germany)

2005-07-01

Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilised e.g. in agglomeration processes (sintering, pelletising or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverised coal (PC) has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

Waste-based biomass to power plants with high portions; Jaeteperaeistae biomassaa voimaloihin suurilla osuuksilla

Energy Technology Data Exchange (ETDEWEB)

Aho, M. [VTT Technical Research Centre of Finland, Jyvaeskylae (Finland); Hupa, M. [Aabo Akademi, Process Chemistry, Turku (Finland); Jokiniemi, J. [Kuopio Univ. (Finland)

2007-07-01

The results of this project will strengthen significantly utilisation of demanding waste-originated biomass in combined heat and power production. The idea is to produce a combustible fuel by mixing different bio-waste in a way which maximises the synergic effects. 'Dilution' of the blend with a traditional and less risky biomass (for example bark) will also be included to this problem solution concept. Simultaneously, the disposal problems of different waste types can be solved in a reasonable way. The protective elements in the sludge-type biomass under investigation play a key role in the reactions protecting the critical parts of the furnace against the corrosive attach of alkali chlorides. In addition, sampling of critical compounds in view of operational risks at furnace conditions will be developed and the understanding what happens during the sampling will be deepened. VTT co-ordinates this research and conducts sets of experiments with an electrically stabilised FB reactor. Aabo Academi University will conduct thorough fuel and deposits analysis and develops modelling of deposit formation and control of harmful deposition. University of Kuopio will develop sampling of alkali chlorides and improves understanding on the behaviour of these compounds during furnace sampling and impactor sharing. In addition the project includes international co-operation between VTT and Tsinghua University, China, where a visiting researcher will model VTT's BFB reactor and addition of protective chemical to that reactor. (orig.)

Feasibility evaluation of a neutron grating interferometer with an analyzer grating based on a structured scintillator

Science.gov (United States)

Kim, Youngju; Kim, Jongyul; Kim, Daeseung; Hussey, Daniel. S.; Lee, Seung Wook

2018-03-01

We introduce an analyzer grating based on a structured scintillator fabricated by a gadolinium oxysulfide powder filling method for a symmetric Talbot-Lau neutron grating interferometer. This is an alternative way to analyze the Talbot self-image of a grating interferometer without using an absorption grating to block neutrons. Since the structured scintillator analyzer grating itself generates the signal for neutron detection, we do not need an additional scintillator screen as an absorption analyzer grating. We have developed and tested an analyzer grating based on a structured scintillator in our symmetric Talbot-Lau neutron grating interferometer to produce high fidelity absorption, differential phase, and dark-field contrast images. The acquired images have been compared to results of a grating interferometer utilizing a typical absorption analyzer grating with two commercial scintillation screens. The analyzer grating based on the structured scintillator enhances interference fringe visibility and shows a great potential for economical fabrication, compact system design, and so on. We report the performance of the analyzer grating based on a structured scintillator and evaluate its feasibility for the neutron grating interferometer.

Experimental investigation and mathematical modelling of wood combustion in a moving grate boiler

International Nuclear Information System (INIS)

Zhang, Xiaohui; Chen, Qun; Sharifi, Vida; Swithenbank, Jim; Bradford, Richard

2010-01-01

The use of biomass to generate energy offers significant environmental advantages for the reduction in emissions of greenhouse gases. The main objective of this study was to investigate the performance of a small scale biomass heating plant: i.e. combustion characteristics and emissions. An extensive series of experimental tests was carried out at a small scale residential biomass heating plant i.e. wood chip fired boiler. The concentrations of CO, NO x , particulate matter in the flue gas were measured. In addition, mathematical modelling work using FLIC and FLUENT codes was carried out in order to simulate the overall performance of the wood fired heating system. Results showed that pollutant emissions from the boiler were within the relative emission limits. Mass concentration of CO emission was 550-1600 mg/m 3 (10% O 2 ). NO x concentration in the flue gas from the wood chips combustion varied slightly between 28 and 60 ppmv. Mass concentration of PM 10 in the flue gas was 205 mg/m 3 (10% O 2 ) The modelling results showed that most of the fuel was burnt inside the furnace and little CO was released from the system due to the high flue gas temperature in the furnace. The injection of the secondary air provided adequate mixing and favourable combustion conditions in the over-bed chamber in the wood chips fired boiler. This study has shown that the use of wood heating system result in much lower CO 2 emissions than from a fossil fuel e.g. coal fired heating system. (author)

Fiber Optic Bragg Gratings

National Research Council Canada - National Science Library

Battiato, James

1998-01-01

Coupled mode theory was used to model reflection fiber gratings. The effects of experimental parameters on grating characteristics were modeled for both uniform and non-uniform grating profiles using this approach...

Alkaline carbonates in blast furnace process

Directory of Open Access Journals (Sweden)

P. Besta

2014-10-01

Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

Industrial furnace with improved heat transfer

Energy Technology Data Exchange (ETDEWEB)

Hoetzl, M.; Lingle, T.M.

1992-07-07

This patent describes an industrial furnace for heating work which emits volatiles during heating. It comprises a generally cylindrical, closed end furnace section defining a sealable heat transfer chamber for heating work disposed therein; fan means for directing furnace atmosphere as a swirling wind mass about the interior of the furnace section over a portion thereof; heat means for heating the wind mass within the fan chamber; and an incineration track formed as a circumferentially extending groove about the exterior of the furnace section and in heat transfer relationship with and situated at least to extend about a portion of the fan chamber.

Automated, High Temperature Furnace for Glovebox Operation

International Nuclear Information System (INIS)

Neikirk, K.

2001-01-01

The Plutonium Immobilization Project (PIP), to be located at the Savannah River Site SRS, is a combined development and testing effort by Lawrence Livermore National Laboratory (LLNL), Westinghouse Savannah River Company (WSRC), Pacific Northwest National Laboratory (PNNL), Argonne National Laboratory (ANL), and the Australian National Science and Technology Organization (ANSTO). The Plutonium Immobilization process involves the disposition of excess plutonium by incorporation into ceramic pucks. As part of the immobilization process, furnaces are needed for sintering the ceramic pucks. The furnace being developed for puck sintering is an automated, bottom loaded furnace with insulating package and resistance heating elements located within a nuclear glovebox. Other furnaces types considered for the application include retort furnaces and pusher furnaces. This paper, in part, will discuss the furnace technologies considered and furnace technology selected to support reliable puck sintering in a glovebox environment

Grating array systems having a plurality of gratings operative in a coherently additive mode and methods for making such grating array systems

Science.gov (United States)

Kessler, Terrance J [Mendon, NY; Bunkenburg, Joachim [Victor, NY; Huang, Hu [Pittsford, NY

2007-02-13

A plurality of gratings (G1, G2) are arranged together with a wavefront sensor, actuators, and feedback system to align the gratings in such a manner, that they operate like a single, large, monolithic grating. Sub-wavelength-scale movements in the mechanical mounting, due to environmental influences, are monitored by an interferometer (28), and compensated by precision actuators (16, 18, 20) that maintain the coherently additive mode. The actuators define the grating plane, and are positioned in response to the wavefronts from the gratings and a reference flat, thus producing the interferogram that contains the alignment information. Movement of the actuators is also in response to a diffraction-limited spot on the CCD (36) to which light diffracted from the gratings is focused. The actuator geometry is implemented to take advantage of the compensating nature of the degrees of freedom between gratings, reducing the number of necessary control variables.

Calculations in furnace technology

CERN Document Server

Davies, Clive; Hopkins, DW; Owen, WS

2013-01-01

Calculations in Furnace Technology presents the theoretical and practical aspects of furnace technology. This book provides information pertinent to the development, application, and efficiency of furnace technology. Organized into eight chapters, this book begins with an overview of the exothermic reactions that occur when carbon, hydrogen, and sulfur are burned to release the energy available in the fuel. This text then evaluates the efficiencies to measure the quantity of fuel used, of flue gases leaving the plant, of air entering, and the heat lost to the surroundings. Other chapters consi

Modeling of TiAl Alloy Grating by Investment Casting

Directory of Open Access Journals (Sweden)

Yi Jia

2015-12-01

Full Text Available The investment casting of TiAl alloys has become the most promising cost-effective technique for manufacturing TiAl components. This study aimed to investigate a series of problems associated with the investment casting of TiAl alloys. The mold filling and solidification of this casting model were numerically simulated using ProCAST. Shrinkage porosity was quantitatively predicted by a built-in feeding criterion. The results obtained from the numerical simulations were compared with experiments, which were carried out on Vacuum Skull Furnace using an investment block mold. The investment casting of TiAl grating was conducted for verifying the correctness and feasibility of the proposed method. The tensile test results indicated that, at room temperature, the tensile strength and elongation were approximately 675 MPa and 1.7%, respectively. The microstructure and mechanical property of the investment cast TiAl alloy were discussed.

Efficient biomass preparation for the utilization as biocoal in industrial applications

Energy Technology Data Exchange (ETDEWEB)

Lampe, Karl; Grund, Guido; Erpelding, Richard; Denker, Jurgen [ThyssenKrupp Polysius AG, Beckum (Germany)

2012-11-01

Rising energy costs and regulations on the efficient utilisation of energy resources force plant operators in all industrial sectors to focus on these aspects. Both in power generation as well as in thermal processes, the use of renewable sources is becoming more and more important. In this respect, especially the utilisation of biomass plays an ever-increasing role. The production of biocoal offers a solution to overcome the challenges of a wide range of different feedstock properties and to provide homogenised, biogenic fuels. The main objectives to be achieved in biocoal production are efficient drying, energy densification, bulk density maximisation and grindability optimisation. Here, the torrefaction of biomass presents a suitable and energy-efficient solution. With regard to uniform temperature distribution, temperature control, efficiency and final product quality, the multiple hearth furnace method is the preferred process of ThyssenKrupp Polysius. A double-zone multiple hearth furnace (POLTORR) permits both drying and torrefaction of wet biomasses up to 50% moisture content in one coupled unit. The main advantage of this process is the direct, safe and efficient utilisation of the volatiles released during torrefaction for the drying process by means of post-combustion, thus under favourable conditions, an almost autothermic process can be realized.

Electrostatic Levitation Furnace for the ISS

Science.gov (United States)

Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

2012-01-01

JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

ALTENER - Biomass event in Finland

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-12-31

The publication contains the lectures held in the Biomass event in Finland. The event was divided into two sessions: Fuel production and handling, and Co-combustion and gasification sessions. Both sessions consisted of lectures and the business forum during which the companies involved in the research presented themselves and their research and their equipment. The fuel production and handling session consisted of following lectures and business presentations: AFB-NETT - business opportunities for European biomass industry; Wood waste in Europe; Wood fuel production technologies in EU- countries; new drying method for wood waste; Pellet - the best package for biofuel - a view from the Swedish pelletmarket; First biomass plant in Portugal with forest residue fuel; and the business forum of presentations: Swedish experiences of willow growing; Biomass handling technology; Chipset 536 C Harvester; KIC International. The Co-combustion and gasification session consisted of following lectures and presentations: Gasification technology - overview; Overview of co-combustion technology in Europe; Modern biomass combustion technology; Wood waste, peat and sludge combustion in Enso Kemi mills and UPM-Kymmene Rauma paper mill; Enhanced CFB combustion of wood chips, wood waste and straw in Vaexjoe in Sweden and Grenaa CHP plant in Denmark; Co-combustion of wood waste; Biomass gasification projects in India and Finland; Biomass CFB gasifier connected to a 350 MW{sub t}h steam boiler fired with coal and natural gas - THERMIE demonstration project in Lahti (FI); Biomass gasification for energy production, Noord Holland plant in Netherlands and Arbre Energy (UK); Gasification of biomass in fixed bed gasifiers, Wet cleaning and condensing heat recovery of flue gases; Combustion of wet biomass by underfeed grate boiler; Research on biomass and waste for energy; Engineering and consulting on energy (saving) projects; and Research and development on combustion of solid fuels

ALTENER - Biomass event in Finland

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-12-31

The publication contains the lectures held in the Biomass event in Finland. The event was divided into two sessions: Fuel production and handling, and Co-combustion and gasification sessions. Both sessions consisted of lectures and the business forum during which the companies involved in the research presented themselves and their research and their equipment. The fuel production and handling session consisted of following lectures and business presentations: AFB-NETT - business opportunities for European biomass industry; Wood waste in Europe; Wood fuel production technologies in EU- countries; new drying method for wood waste; Pellet - the best package for biofuel - a view from the Swedish pelletmarket; First biomass plant in Portugal with forest residue fuel; and the business forum of presentations: Swedish experiences of willow growing; Biomass handling technology; Chipset 536 C Harvester; KIC International. The Co-combustion and gasification session consisted of following lectures and presentations: Gasification technology - overview; Overview of co-combustion technology in Europe; Modern biomass combustion technology; Wood waste, peat and sludge combustion in Enso Kemi mills and UPM-Kymmene Rauma paper mill; Enhanced CFB combustion of wood chips, wood waste and straw in Vaexjoe in Sweden and Grenaa CHP plant in Denmark; Co-combustion of wood waste; Biomass gasification projects in India and Finland; Biomass CFB gasifier connected to a 350 MW{sub t}h steam boiler fired with coal and natural gas - THERMIE demonstration project in Lahti (FI); Biomass gasification for energy production, Noord Holland plant in Netherlands and Arbre Energy (UK); Gasification of biomass in fixed bed gasifiers, Wet cleaning and condensing heat recovery of flue gases; Combustion of wet biomass by underfeed grate boiler; Research on biomass and waste for energy; Engineering and consulting on energy (saving) projects; and Research and development on combustion of solid fuels

The behavior of ash species in suspension fired biomass boilers

DEFF Research Database (Denmark)

Jensen, Peter Arendt

While fluid bed and grate fired boilers initially was the choice of boilers used for power production from both wood and herbaceous biomass, in recent years suspension fired boilers have been increasingly used for biomass based power production. In Denmark several large pulverized fuel boilers have...... been converted from coal to biomass combustion in the last 15 years. This have included co-firing of coal and straw, up to 100% firing of wood or straw andthe use of coal ash as an additive to remedy problems with wood firing. In parallel to the commercialization of the pulverized biomass firing...... technology a long range of research studies have been conducted, to improve our understanding of the influence and behavior of biomass ash species in suspension fired boilers. The fuel ash plays a key role with respect tooptimal boiler operation and influences phenomena’s as boiler chamber deposit formation...

Energy from biomass: Wood-fuelled sewage sludge drying plant; Energetische Nutzung von Biomasse am Beispiel einer holzbefeuerten Klaerschlammtrocknungsanlage. Planung, Bau und erste Betriebserfahrung

Energy Technology Data Exchange (ETDEWEB)

Burgtorf, J [Saarberg-Oekotechnik GmbH, Saarbruecken (Germany)

1998-09-01

A unique concept was developed for the drying plant of Biowaerme-Braeunlingen GmbH (BWB): The heat for drying sewage sludge is generated by a wood chip furnace with staggered grate, and the waste heat from plume condensation is fed into a district heating system supplying a neighbouring commercial and trade center. (orig./SR) [Deutsch] Fuer die Trocknungsanlage der Biowaerme-Braeunlingen GmbH (BWB) wurde ein bisher einmaliges Konzept entwickelt: Die zur Trocknung der kommunalen Klaerschlaemme des Kreises erforderliche Waerme wird durch ein Holzhackschnitzelheizwerk mit Treppenrostfeuerung erzeugt und die bei der Kondensation der Brueden anfallende Abwaerme wird in einem Fernwaermenetz zur Versorgung des umliegenden Gewerbegebietes genutzt. (orig./SR)

Electro-optic diffraction grating tuned laser

International Nuclear Information System (INIS)

Hughes, R.S.

1975-01-01

An electro-optic diffraction grating tuned laser comprising a laser medium, output mirror, retro-reflective grating and an electro-optic diffraction grating beam deflector positioned between the laser medium and the reflective diffraction grating is described. An optional angle multiplier may be used between the electro-optic diffraction grating and the reflective grating. (auth)

Effects of several types of biomass fuels on the yield, nanostructure and reactivity of soot from fast pyrolysis at high temperatures

DEFF Research Database (Denmark)

Trubetskaya, Anna; Jensen, Peter Arendt; Jensen, Anker Degn

2016-01-01

This study presents the effect of biomass origin on the yield, nanostructure and reactivity of soot. Soot was produced from wood and herbaceous biomass pyrolysis at high heating rates and at temperatures of 1250 and 1400 °C in a drop tube furnace. The structure of solid residues was characterized...

Grate monitoring systems, state of the art; Metoder foer rosteroevervakning, dagslaegesbestaemning

Energy Technology Data Exchange (ETDEWEB)

Blom, Elisabet [Aaf Processdesign AB, Linkoeping (Sweden)

2001-01-01

During a number of years research and development projects have been made to present methods of monitoring the grate in a grate fired boiler. The monitoring is interesting in order to be able to increase efficiency, increase burn-out of ash, improve the status of emissions, improve transportation of ash and fuel through the furnace, reduce costs for operation and maintenance, handle greater loads etc. Improvement of the combustion has been concentrated to the development of the gas phase combustion. In the past few years the computer development has progressed rapidly and the use of optical monitoring methods have been made possible for monitoring grates. To analyse state of the art of optical grate monitoring systems three different methods have been used, literature search, inquiry where plant owners were asked if they have used grate monitoring systems and if so what experiences they have, and interviews with scientists and users. The inquiry investigation was made during spring 2000 and supplemented with a few known users of grate monitoring systems in august 2000. The interviews were made during august 2000. The methods which have been examined are: Video monitoring; Computer vision; IR-pyrometry; IR-camera technology; Laser measuring methods; Acoustic pyrometry. The survey showed that video monitoring is useful to monitor the fuel bed and an aid to the operators. A good cooling and cleansing system is essential to make the system reliable. If the system is aided with computer vision the computer will show numbers which can be used in the control system. These have been tried at a couple of sites but the system is still being developed and no sites uses this function fully automated. Infrared measurements have been tried in number of research projects. The IR-pyrometer technique is good for measuring temperature but the reliability is too low for some of the users. IR-cameras are used in several waste incineration plants to control the combustion. The systems

Activated carbon from biomass

Science.gov (United States)

Manocha, S.; Manocha, L. M.; Joshi, Parth; Patel, Bhavesh; Dangi, Gaurav; Verma, Narendra

2013-06-01

Activated carbon are unique and versatile adsorbents having extended surface area, micro porous structure, universal adsorption effect, high adsorption capacity and high degree of surface reactivity. Activated carbons are synthesized from variety of materials. Most commonly used on a commercial scale are cellulosic based precursors such as peat, coal, lignite wood and coconut shell. Variation occurs in precursors in terms of structure and carbon content. Coir having very low bulk density and porous structure is found to be one of the valuable raw materials for the production of highly porous activated carbon and other important factor is its high carbon content. Exploration of good low cost and non conventional adsorbent may contribute to the sustainability of the environment and offer promising benefits for the commercial purpose in future. Carbonization of biomass was carried out in a horizontal muffle furnace. Both carbonization and activation were performed in inert nitrogen atmosphere in one step to enhance the surface area and to develop interconnecting porosity. The types of biomass as well as the activation conditions determine the properties and the yield of activated carbon. Activated carbon produced from biomass is cost effective as it is easily available as a waste biomass. Activated carbon produced by combination of chemical and physical activation has higher surface area of 2442 m2/gm compared to that produced by physical activation (1365 m2/gm).

Automated, High Temperature Furnace for Glovebox Operation

International Nuclear Information System (INIS)

Neikirk, K.

2001-01-01

The U.S. Department of Energy will immobilize excess plutonium in the proposed Plutonium Immobilization Plant (PIP) at the Savannah River Site (SRS) as part of a two track approach for the disposition of weapons usable plutonium. As such, the Department of Energy is funding a development and testing effort for the PIP. This effort is being performed jointly by Lawrence Livermore National Laboratory (LLNL), Westinghouse Savannah River Company (WSRC), Pacific Northwest National Laboratory (PNNL), and Argonne National Laboratory (ANL). The Plutonium Immobilization process involves the disposition of excess plutonium by incorporation into ceramic pucks. As part of the immobilization process, furnaces are needed for sintering the ceramic pucks. The furnace being developed for puck sintering is an automated, bottom loaded furnace with insulting package and resistance heating elements located within a nuclear glovebox. Other furnaces considered for the application include retort furnaces and pusher furnaces. This paper, in part, will discuss the furnace technologies considered and furnace technology selected to support reliable puck sintering in a glovebox environment. Due to the radiation levels and contamination associated with the plutonium material, the sintering process will be fully automated and contained within nuclear material gloveboxes. As such, the furnace currently under development incorporates water and air cooling to minimize heat load to the glovebox. This paper will describe the furnace equipment and systems needed to employ a fully automated puck sintering process within nuclear gloveboxes as part of the Plutonium Immobilization Plant

High-accuracy measurement and compensation of grating line-density error in a tiled-grating compressor

Science.gov (United States)

Zhao, Dan; Wang, Xiao; Mu, Jie; Li, Zhilin; Zuo, Yanlei; Zhou, Song; Zhou, Kainan; Zeng, Xiaoming; Su, Jingqin; Zhu, Qihua

2017-02-01

The grating tiling technology is one of the most effective means to increase the aperture of the gratings. The line-density error (LDE) between sub-gratings will degrade the performance of the tiling gratings, high accuracy measurement and compensation of the LDE are of significance to improve the output pulses characteristics of the tiled-grating compressor. In this paper, the influence of LDE on the output pulses of the tiled-grating compressor is quantitatively analyzed by means of numerical simulation, the output beams drift and output pulses broadening resulting from the LDE are presented. Based on the numerical results we propose a compensation method to reduce the degradations of the tiled grating compressor by applying angular tilt error and longitudinal piston error at the same time. Moreover, a monitoring system is setup to measure the LDE between sub-gratings accurately and the dispersion variation due to the LDE is also demonstrated based on spatial-spectral interference. In this way, we can realize high-accuracy measurement and compensation of the LDE, and this would provide an efficient way to guide the adjustment of the tiling gratings.

The Potential for Biomass District Energy Production in Port Graham, Alaska

Energy Technology Data Exchange (ETDEWEB)

Charles Sink, Chugachmiut; Keeryanne Leroux, EERC

2008-05-08

This project was a collaboration between The Energy & Environmental Research Center (EERC) and Chugachmiut – A Tribal organization Serving the Chugach Native People of Alaska and funded by the U.S. Department of Energy (DOE) Tribal Energy Program. It was conducted to determine the economic and technical feasibility for implementing a biomass energy system to service the Chugachmiut community of Port Graham, Alaska. The Port Graham tribe has been investigating opportunities to reduce energy costs and reliance on energy imports and support subsistence. The dramatic rise in the prices of petroleum fuels have been a hardship to the village of Port Graham, located on the Kenai Peninsula of Alaska. The Port Graham Village Council views the forest timber surrounding the village and the established salmon industry as potential resources for providing biomass energy power to the facilities in their community. Benefits of implementing a biomass fuel include reduced energy costs, energy independence, economic development, and environmental improvement. Fish oil–diesel blended fuel and indoor wood boilers are the most economical and technically viable options for biomass energy in the village of Port Graham. Sufficient regional biomass resources allow up to 50% in annual heating savings to the user, displacing up to 70% current diesel imports, with a simple payback of less than 3 years for an estimated capital investment under $300,000. Distributive energy options are also economically viable and would displace all imported diesel, albeit offering less savings potential and requiring greater capital. These include a large-scale wood combustion system to provide heat to the entire village, a wood gasification system for cogeneration of heat and power, and moderate outdoor wood furnaces providing heat to 3–4 homes or community buildings per furnace. Coordination of biomass procurement and delivery, ensuring resource reliability and technology acceptance, and arbitrating

Compacting biomass waste materials for use as fuel

Science.gov (United States)

Zhang, Ou

Every year, biomass waste materials are produced in large quantity. The combustibles in biomass waste materials make up over 70% of the total waste. How to utilize these waste materials is important to the nation and the world. The purpose of this study is to test optimum processes and conditions of compacting a number of biomass waste materials to form a densified solid fuel for use at coal-fired power plants or ordinary commercial furnaces. Successful use of such fuel as a substitute for or in cofiring with coal not only solves a solid waste disposal problem but also reduces the release of some gases from burning coal which cause health problem, acid rain and global warming. The unique punch-and-die process developed at the Capsule Pipeline Research Center, University of Missouri-Columbia was used for compacting the solid wastes, including waste paper, plastics (both film and hard products), textiles, leaves, and wood. The compaction was performed to produce strong compacts (biomass logs) under room temperature without binder and without preheating. The compaction conditions important to the commercial production of densified biomass fuel logs, including compaction pressure, pressure holding time, back pressure, moisture content, particle size, binder effects, and mold conditions were studied and optimized. The properties of the biomass logs were evaluated in terms of physical, mechanical, and combustion characteristics. It was found that the compaction pressure and the initial moisture content of the biomass material play critical roles in producing high-quality biomass logs. Under optimized compaction conditions, biomass waste materials can be compacted into high-quality logs with a density of 0.8 to 1.2 g/cm3. The logs made from the combustible wastes have a heating value in the range 6,000 to 8,000 Btu/lb which is only slightly (10 to 30%) less than that of subbituminous coal. To evaluate the feasibility of cofiring biomass logs with coal, burn tests were

Improved Casting Furnace Conceptual Design

Energy Technology Data Exchange (ETDEWEB)

Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2017-02-01

In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

Industrial and process furnaces principles, design and operation

CERN Document Server

Jenkins, Barrie

2014-01-01

Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

Behavior of coke in large blast furnaces

Energy Technology Data Exchange (ETDEWEB)

Nakamura, N

1978-01-01

Three blast furnaces were quenched in operation and the contents were examined; the temperature distribution was also measured, using Tempil pellets. The furnaces examined included a low productivity one, which was examined to see what was wrong. Changes in the quality of coke as it descends in the furnace, and coke behavior in the raceway and hearth are reported. The functions required of coke, and the effects of poor coke quality, are explained, together with the coke quality required in large blast furnaces. A theoretical study of the role of coke in large blast furnaces is included.

Study tour to biomass gasifiers in Germany

International Nuclear Information System (INIS)

Knoef, H.A.M.

2000-12-01

A study trip to a biomass gasification plant in Germany took place from 13-15 November 2000. The goal of the trip was to obtain information on German developments, experience, and possibilities in the field of biomass gasification. The participants were representatives of Dutch parties in the energy sector: waste sector, manufacturers, producers, policy makers and consultants. The most important feature was the visit to plants that were in operation. Due in particular to the new EEG (Emeuerbare-Energien-Gesetz/Renewable Energy) legislation, German policy makers have created an initial market for sustainable energy with a degree of success. The key feature is that EEG makes projects 'bankable' by guaranteeing a return delivery compensation. An EEG-type scheme designed to accelerate the development of sustainable energy could be an interesting instrument also for the Netherlands. The plan was to visit four plants and have a number of presentations in a period of three days. Preference was for relatively new plants with differing concepts. The following plants were visited and/or presented: 200-kWe CHP wood gasification plant, based on AHT technology, located at Domsland in Eckenfoerde; a 10,000 tonnes/year wood gasification plant, based on 'cupola furnace' technology of blast furnaces, located at Holzhausen near Leipzig; a 1-MWe wood gasification plant, based on Carbo-V technology, located at Freiberg; and finally a 23-MWe CBP wood gasification plant, also based on Juch technology, located at Siebenlehn. In clearly appears that Germany is ahead of the Netherlands in the realisation of gasification plants. Still, there are certain problems with the reliability of operation. The plants selected were relatively new (with the possible exception of Espenhain) and they are having too many teething problems. Sound insight has been obtained into the various concepts of decentralised energy generation from biomass and how this can be fitted into the existing infrastructure

Thermo-economic assessment of externally fired micro-gas turbine fired by natural gas and biomass: Applications in Italy

International Nuclear Information System (INIS)

Pantaleo, A.M.; Camporeale, S.M.; Shah, N.

2013-01-01

Highlights: • A thermo-economic analysis of natural gas/biomass fired microturbine is proposed. • Energy efficiency, capex, opex and electricity revenues trade-offs are assessed. • The optimal biomass energy input is 70% of total CHP consumption. • Industrial/tertiary heat demand and baseload/heat driven operation is assessed. • The main barriers of small scale CHP systems in Italy are overviewed. - Abstract: This paper proposes a thermo-economic assessment of small scale (100 kWe) combined heat and power (CHP) plants fired by natural gas and solid biomass. The focus is on dual fuel gas turbine cycle, where compressed air is heated in a high temperature heat exchanger (HTHE) using the hot gases produced in a biomass furnace, before entering the gas combustion chamber. The hot air expands in the turbine and then feeds the internal pre-heater recuperator, Various biomass/natural gas energy input ratios are modeled, ranging from 100% natural gas to 100% biomass. The research assesses the trade-offs between: (i) lower energy conversion efficiency and higher investment cost of high biomass input rate and (ii) higher primary energy savings and revenues from bio-electricity feed-in tariff in case of high biomass input rate. The influence of fuel mix and biomass furnace temperature on energy conversion efficiencies, primary energy savings and profitability of investments is assessed. The scenarios of industrial vs. tertiary heat demand and baseload vs. heat driven plant operation are also compared. On the basis of the incentives available in Italy for biomass electricity and for high efficiency cogeneration (HEC), the maximum investment profitability is achieved for 70% input biomass percentage. The main barriers of these embedded cogeneration systems in Italy are also discussed

Low crosstalk Arrayed Waveguide Grating with Cascaded Waveguide Grating Filter

International Nuclear Information System (INIS)

Deng Yang; Liu Yuan; Gao Dingshan

2011-01-01

We propose a highly compact and low crosstalk arrayed waveguide grating (AWG) with cascaded waveguide grating (CWGF). The side lobes of the silicon nanowire AWG, which are normally introduced by fabrication errors, can be effectively suppressed by the CWGF. And the crosstalk can be improved about 15dB.

An ultra-high-vacuum multiple grating chamber and scan drive with improved grating change

International Nuclear Information System (INIS)

Hulbert, S.L.; Holly, D.J.; Middleton, F.H.; Wallace, D.J.; Wisconsin Univ., Stoughton, WI; Wisconsin Univ., Stoughton, WI

1989-01-01

We describe a new grating chamber and scan drive which has been designed, built, and tested by Physical Sciences Laboratory of the University of Wisconsin for the new high flux, high-resolution spectroscopy branch line of the TOK hybrid wiggler/undulator on the NSLS VUV ring. The chamber will contain spherical gratings to be used in the Spherical Grating Monochromator (SGM) configuration introduced by Chen and Sette. The grating chamber houses five 180 mm x 35 mm x 30 mm gratings capable of scanning a range of 12 degree (-14 degree to +8 degree with respect to the incoming beam direction) for VUV and soft X-ray diffraction. The gratings can be switched and precisely indexed while under ultra-high vacuum (UHV) at any scan angle and are mechanically isolated from the vacuum chamber to prevent inaccuracies due to chamber distortions. The gratings can separately be adjusted for height, yaw, pitch, and roll, with the latter three performed while in vacuo. The scan drive provides a resolution of 0.03 arc sec with linearity over the 12 degree range of ∼1.5 arc sec and absolute reproducibility of 1 arc sec. 5 refs., 5 figs

Off-plane x-ray reflection grating fabrication

Science.gov (United States)

Peterson, Thomas J.; DeRoo, Casey T.; Marlowe, Hannah; McEntaffer, Randall L.; Miles, Drew M.; Tutt, James H.; Schultz, Ted B.

2015-09-01

Off-plane X-ray diffraction gratings with precision groove profiles at the submicron scale will be used in next generation X-ray spectrometers. Such gratings will be used on a current NASA suborbital rocket mission, the Off-plane Grating Rocket Experiment (OGRE), and have application for future grating missions. The fabrication of these gratings does not come without challenges. High performance off-plane gratings must be fabricated with precise radial grating patterns, optically at surfaces, and specific facet angles. Such gratings can be made using a series of common micro-fabrication techniques. The resulting process is highly customizable, making it useful for a variety of different mission architectures. In this paper, we detail the fabrication method used to produce high performance off-plane gratings and report the results of a preliminary qualification test of a grating fabricated in this manner. The grating was tested in the off-plane `Littrow' configuration, for which the grating is most efficient for a given diffraction order, and found to achieve 42% relative efficiency in the blaze order with respect to all diffracted light.

Refractory of Furnaces to Reduce Environmental Impact

International Nuclear Information System (INIS)

Hanzawa, Shigeru

2011-01-01

The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO 2 produced from this high energy load. To improve this situation, R and D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO 2 by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

Refractory of Furnaces to Reduce Environmental Impact

Science.gov (United States)

Hanzawa, Shigeru

2011-10-01

The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO2 produced from this high energy load. To improve this situation, R&D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO2 by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

Model based energy benchmarking for glass furnace

International Nuclear Information System (INIS)

Sardeshpande, Vishal; Gaitonde, U.N.; Banerjee, Rangan

2007-01-01

Energy benchmarking of processes is important for setting energy efficiency targets and planning energy management strategies. Most approaches used for energy benchmarking are based on statistical methods by comparing with a sample of existing plants. This paper presents a model based approach for benchmarking of energy intensive industrial processes and illustrates this approach for industrial glass furnaces. A simulation model for a glass furnace is developed using mass and energy balances, and heat loss equations for the different zones and empirical equations based on operating practices. The model is checked with field data from end fired industrial glass furnaces in India. The simulation model enables calculation of the energy performance of a given furnace design. The model results show the potential for improvement and the impact of different operating and design preferences on specific energy consumption. A case study for a 100 TPD end fired furnace is presented. An achievable minimum energy consumption of about 3830 kJ/kg is estimated for this furnace. The useful heat carried by glass is about 53% of the heat supplied by the fuel. Actual furnaces operating at these production scales have a potential for reduction in energy consumption of about 20-25%

Solar Convective Furnace for Metals Processing

Science.gov (United States)

Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

2015-11-01

Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

Energy Saving in Industrial Annealing Furnaces

Directory of Open Access Journals (Sweden)

Fatma ÇANKA KILIÇ

2018-03-01

Full Text Available In this study, an energy efficiency studies have been carried out in a natural gas-fired rolling mill annealing furnace of an industrial establishment. In this context, exhaust gas from the furnace has been examined in terms of waste heat potential. In the examinations that have been made in detail; waste heat potential was found as 3.630,31 kW. Technical and feasibility studies have been carried out to realize electricity production through an Organic Rankine Cycle (ORC system for evaluating the waste heat potential of the annealing furnace. It has been calculated that 1.626.378,88 kWh/year of electricity can be generated by using the exhaust gas waste heat of the annealing furnace through an ORC system to produce electric energy with a net efficiency of 16%. The financial value of this energy was determined as 436.032,18 TL/year and the simple repayment period of the investment was 8,12 years. Since the annealing period of the annealing furnace is 2800 hours/year, the investment has not been found to be feasible in terms of the feasibility studies. However, the investment suitability can be assured when the annealing furnace is operating at full capacity for 8,000 hours or more annually.

Deep-etched sinusoidal polarizing beam splitter grating.

Science.gov (United States)

Feng, Jijun; Zhou, Changhe; Cao, Hongchao; Lv, Peng

2010-04-01

A sinusoidal-shaped fused-silica grating as a highly efficient polarizing beam splitter (PBS) is investigated based on the simplified modal method. The grating structure depends mainly on the ratio of groove depth to grating period and the ratio of incident wavelength to grating period. These ratios can be used as a guideline for the grating design at different wavelengths. A sinusoidal-groove PBS grating is designed at a wavelength of 1310 nm under Littrow mounting, and the transmitted TM and TE polarized waves are mainly diffracted into the zeroth order and the -1st order, respectively. The grating profile is optimized by using rigorous coupled-wave analysis. The designed PBS grating is highly efficient (>95.98%) over the O-band wavelength range (1260-1360 nm) for both TE and TM polarizations. The sinusoidal grating can exhibit higher diffraction efficiency, larger extinction ratio, and less reflection loss than the rectangular-groove PBS grating. By applying wet etching technology on the rectangular grating, which was manufactured by holographic recording and inductively coupled plasma etching technology, the sinusoidal grating can be approximately fabricated. Experimental results are in agreement with theoretical values.

Design and Development of Tilting Rotary Furnace

Science.gov (United States)

Sai Varun, V.; Tejesh, P.; Prashanth, B. N.

2018-02-01

Casting is the best and effective technique used for manufacturing products. The important accessory for casting is furnace. Furnace is used to melt the metal. A perfect furnace is one that reduces the wastage of material, reduces the cost of manufacturing and there by reduces the cost of production. Of all the present day furnaces there may be wastage of material, and the chances of increasing the time of manufacturing as the is continuous need of tilting of the furnace for every mould and then changing the moulds. Considering these aspects, a simple and least expensive tilting rotary furnace is designed and developed. The Tilting and Rotary Furnace consists of mainly melting chamber and the base. The metal enters the melting chamber through the input door that is provided on the top of the melting chamber. Inside the melting chamber there is a graphite furnace. The metal is melted in the graphite crucible. An insulation of ceramic fibre cloth is provided inside the furnace. The metal is melted using Propane gas. The propane gas is easily available and economic. The gas is burned using a pilot burner. The pilot burner is more efficient that other burners. The pilot burner is lit with a push button igniter. The pilot burner is located at the bottom of the combustion chamber. This enables the uniform heating of the metal inside the crucible. The temperature inside the melting chamber is noted using a temperature sensor. The gas input is cut-off if the temperature is exceeding a specific temperature. After the melting of the metal is done the furnace is tilted and after the mould is filled it is rotated. The external gears are used to controlling the tilting. The results of studies carried out for the design & development of low cost, simple furnace that can be mounted anywhere on the shop floor and this can be very much useful for the education purposes and small scale manufacturing. The furnace can be rotated in 360 degrees and can help in reducing the time taken

Comprehensive Numerical Modeling of the Blast Furnace Ironmaking Process

Science.gov (United States)

Zhou, Chenn; Tang, Guangwu; Wang, Jichao; Fu, Dong; Okosun, Tyamo; Silaen, Armin; Wu, Bin

2016-05-01

Blast furnaces are counter-current chemical reactors, widely utilized in the ironmaking industry. Hot reduction gases injected from lower regions of the furnace ascend, reacting with the descending burden. Through this reaction process, iron ore is reduced into liquid iron that is tapped from the furnace hearth. Due to the extremely harsh environment inside the blast furnace, it is difficult to measure or observe internal phenomena during operation. Through the collaboration between steel companies and the Center for Innovation through Visualization and Simulation, multiple computational fluid dynamics (CFD) models have been developed to simulate the complex multiphase reacting flow in the three regions of the furnace, the shaft, the raceway, and the hearth. The models have been used effectively to troubleshoot and optimize blast furnace operations. In addition, the CFD models have been integrated with virtual reality. An interactive virtual blast furnace has been developed for training purpose. This paper summarizes the developments and applications of blast furnace CFD models and the virtual blast furnace.

Theoretical Investigation of Subwavelength Gratings and Vertical Cavity Lasers Employing Grating Structures

DEFF Research Database (Denmark)

Taghizadeh, Alireza

This thesis deals with theoretical investigations of a newly proposed grating structure, referred to as hybrid grating (HG) as well as vertical cavity lasers based on the grating reflectors. The HG consists of a near-subwavelength grating layer and an unpatterned high-refractive-index cap layer...... directions, which is analogous to electronic quantum wells in conduction or valence bands. Several interesting configurations of heterostructures have been investigated and their potential in fundamental physics study and applications are discussed. For numerical and theoretical studies, a three...... feasibility than the HCG-based ones. Furthermore, the concept of cavity dispersion in vertical cavities is introduced and its importance in the modal properties is numerically investigated. The dispersion curvature of a cavity mode is interpreted as the effective photon mass of the cavity mode. In a vertical...

Sealed rotary hearth furnace with central bearing support

Science.gov (United States)

Docherty, James P.; Johnson, Beverly E.; Beri, Joseph

1989-01-01

The furnace has a hearth which rotates inside a stationary closed chamber and is supported therein on vertical cylindrical conduit which extends through the furnace floor and is supported by a single center bearing. The charge is deposited through the furnace roof on the rim of the hearth as it rotates and is moved toward the center of the hearth by rabbles. Externally generated hot gases are introduced into the furnace chamber below the hearth and rise through perforations in the hearth and up through the charge. Exhaust gases are withdrawn through the furnace roof. Treated charge drops from a center outlet on the hearth into the vertical cylindrical conduit which extends downwardly through the furnace floor to which it is also sealed.

Curved VPH gratings for novel spectrographs

Science.gov (United States)

Clemens, J. Christopher; O'Donoghue, Darragh; Dunlap, Bart H.

2014-07-01

The introduction of volume phase holographic (VPH) gratings into astronomy over a decade ago opened new possibilities for instrument designers. In this paper we describe an extension of VPH grating technology that will have applications in astronomy and beyond: curved VPH gratings. These devices can disperse light while simultaneously correcting aberrations. We have designed and manufactured two different kinds of convex VPH grating prototypes for use in off-axis reflecting spectrographs. One type functions in transmission and the other in reflection, enabling Offnerstyle spectrographs with the high-efficiency and low-cost advantages of VPH gratings. We will discuss the design process and the tools required for modelling these gratings along with the recording layout and process steps required to fabricate them. We will present performance data for the first convex VPH grating produced for an astronomical spectrograph.

Development of vacuum brazing furnace

International Nuclear Information System (INIS)

Singh, Rajvir; Yedle, Kamlesh; Jain, A.K.

2005-01-01

In joining of components where welding process is not possible brazing processes are employed. Value added components, high quality RF systems, UHV components of high energy accelerators, carbide tools etc. are produced using different types of brazing methods. Furnace brazing under vacuum atmosphere is the most popular and well accepted method for production of the above mentioned components and systems. For carrying out vacuum brazing successfully it is essential to have a vacuum brazing furnace with latest features of modern vacuum brazing technology. A vacuum brazing furnace has been developed and installed for carrying out brazing of components of copper, stainless steel and components made of dissimilar metals/materials. The above furnace has been designed to accommodate jobs of 700mm diameter x 2000mm long sizes with job weight of 500kgs up to a maximum temperature of 1250 degC at a vacuum of 5 x 10 -5 Torr. Oil diffusion pumping system with a combination of rotary and mechanical booster pump have been employed for obtaining vacuum. Molybdenum heating elements, radiation shield of molybdenum and Stainless Steel Grade 304 have been used. The above furnace is computer controlled with manual over ride facility. PLC and Pentium PC are integrated together to maneuver steps of operation and safety interlocks of the system. Closed loop water supply provides cooling to the system. The installation of the above system is in final stage of completion and it will be ready for use in next few months time. This paper presents insights of design and fabrication of a modern vacuum brazing furnace and its sub-system. (author)

78 FR 8478 - Approval and Promulgation of Air Quality Implementation Plans; States of Michigan and Minnesota...

Science.gov (United States)

2013-02-06

...'s electric generating units, whereas its December 2009 plan determines BART on a plant-by-plant... zones of any grate-kiln taconite furnace. Therefore, this option is not technically feasible.'' Michigan... the indurating zones of two grate- kiln furnaces. These applications were found not to have adverse...

Emission spectroscopy for coal-fired cyclone furnace diagnostics

Energy Technology Data Exchange (ETDEWEB)

Wehrmeyer, J.A.; Boll, D.E.; Smith, R. [Vanderbilt University, Nashville, TN (United States). Dept. of Mechanical Engineering

2003-08-01

Using a spectrograph and charge-coupled device (CCD) camera, ultraviolet and visible light emission spectra were obtained from a coal-burning electric utility's cyclone furnaces operating at either fuel-rich or fuel-lean conditions. The aim of this effort is to identify light emission signals that can be related to a cyclone furnace's operating condition in order to adjust its air/fuel ratio to minimize pollutant production. Emission spectra at the burner and outlet ends of cyclone furnaces were obtained. Spectra from all cyclone burners show emission lines for the trace elements Li, Na, K, and Rb, as well as the molecular species OH and CaOH. The Ca emission line is detected at the burner end of both the fuel-rich and fuellean cyclone furnaces but is not detected at the outlet ends of either furnace type. Along with the disappearance of Ca is a concomitant increase in the CaOH signal at the outlet end of both types of furnaces. The OH signal strength is in general stronger when viewing at the burner end rather than the exhaust end of both the fuel-rich and fuel-lean cyclone furnaces, probably due to high, non-equilibrium amounts of OH present inside the furnace. Only one molecular species was detected that could be used as a measure of air/fuel ratio: MgOH. It was detected at the burner end of fuel-rich cyclone furnaces but not detected in fuel-lean cyclone furnaces. More direct markers of air/fuel ratio, such as CO and 02 emission, were not detected, probably due to the generally weak nature of molecular emission relative to ambient blackbody emission present in the cyclone furnaces, even at ultraviolet wavelengths.

AUTOMATION OF GLASS TEMPERING FURNACE BY USING PLC

Directory of Open Access Journals (Sweden)

Abdullah BÜYÜKYILDIZ

2007-02-01

Full Text Available In this study, a furnace which is used for observation of environments under high temperature, and also used for manufacturing of glasses which are resisted to high temperature has been designed and implemented. Automation of this system has been done by using PLC. Operating parameters of furnace such as materials entering, the furnace, the local temperature control of furnace, cooling control and materials outing have been sensed with Hall Effect Sensor. Furthermore, the observation of parameters of furnace on screen has been provided with SCADA software. Obtained products have been shown the system works successfully.

A cylindrical furnace for absorption spectral studies

Indian Academy of Sciences (India)

A cylindrical furnace with three heating zones, capable of providing a temperature of 1100°C, has been fabricated to enable recording of absorption spectra of high temperature species. The temperature of the furnace can be controlled to ± 1°C of the set temperature. The salient feature of this furnace is that the material ...

Spherical grating based x-ray Talbot interferometry

Energy Technology Data Exchange (ETDEWEB)

Cong, Wenxiang, E-mail: congw@rpi.edu, E-mail: xiy2@rpi.edu, E-mail: wangg6@rpi.edu; Xi, Yan, E-mail: congw@rpi.edu, E-mail: xiy2@rpi.edu, E-mail: wangg6@rpi.edu; Wang, Ge, E-mail: congw@rpi.edu, E-mail: xiy2@rpi.edu, E-mail: wangg6@rpi.edu [Biomedical Imaging Center, Rensselaer Polytechnic Institute, Troy, New York 12180 (United States)

2015-11-15

Purpose: Grating interferometry is a state-of-the-art x-ray imaging approach, which can acquire information on x-ray attenuation, phase shift, and small-angle scattering simultaneously. Phase-contrast imaging and dark-field imaging are very sensitive to microstructural variation and offers superior contrast resolution for biological soft tissues. However, a common x-ray tube is a point-like source. As a result, the popular planar grating imaging configuration seriously restricts the flux of photons and decreases the visibility of signals, yielding a limited field of view. The purpose of this study is to extend the planar x-ray grating imaging theory and methods to a spherical grating scheme for a wider range of preclinical and clinical applications. Methods: A spherical grating matches the wave front of a point x-ray source very well, allowing the perpendicular incidence of x-rays on the grating to achieve a higher visibility over a larger field of view than the planer grating counterpart. A theoretical analysis of the Talbot effect for spherical grating imaging is proposed to establish a basic foundation for x-ray spherical gratings interferometry. An efficient method of spherical grating imaging is also presented to extract attenuation, differential phase, and dark-field images in the x-ray spherical grating interferometer. Results: Talbot self-imaging with spherical gratings is analyzed based on the Rayleigh–Sommerfeld diffraction formula, featuring a periodic angular distribution in a polar coordinate system. The Talbot distance is derived to reveal the Talbot self-imaging pattern. Numerical simulation results show the self-imaging phenomenon of a spherical grating interferometer, which is in agreement with the theoretical prediction. Conclusions: X-ray Talbot interferometry with spherical gratings has a significant practical promise. Relative to planar grating imaging, spherical grating based x-ray Talbot interferometry has a larger field of view and

Spherical grating based x-ray Talbot interferometry

International Nuclear Information System (INIS)

Cong, Wenxiang; Xi, Yan; Wang, Ge

2015-01-01

Purpose: Grating interferometry is a state-of-the-art x-ray imaging approach, which can acquire information on x-ray attenuation, phase shift, and small-angle scattering simultaneously. Phase-contrast imaging and dark-field imaging are very sensitive to microstructural variation and offers superior contrast resolution for biological soft tissues. However, a common x-ray tube is a point-like source. As a result, the popular planar grating imaging configuration seriously restricts the flux of photons and decreases the visibility of signals, yielding a limited field of view. The purpose of this study is to extend the planar x-ray grating imaging theory and methods to a spherical grating scheme for a wider range of preclinical and clinical applications. Methods: A spherical grating matches the wave front of a point x-ray source very well, allowing the perpendicular incidence of x-rays on the grating to achieve a higher visibility over a larger field of view than the planer grating counterpart. A theoretical analysis of the Talbot effect for spherical grating imaging is proposed to establish a basic foundation for x-ray spherical gratings interferometry. An efficient method of spherical grating imaging is also presented to extract attenuation, differential phase, and dark-field images in the x-ray spherical grating interferometer. Results: Talbot self-imaging with spherical gratings is analyzed based on the Rayleigh–Sommerfeld diffraction formula, featuring a periodic angular distribution in a polar coordinate system. The Talbot distance is derived to reveal the Talbot self-imaging pattern. Numerical simulation results show the self-imaging phenomenon of a spherical grating interferometer, which is in agreement with the theoretical prediction. Conclusions: X-ray Talbot interferometry with spherical gratings has a significant practical promise. Relative to planar grating imaging, spherical grating based x-ray Talbot interferometry has a larger field of view and

Modeling and Simulation of Claus Unit Reaction Furnace

Directory of Open Access Journals (Sweden)

Maryam Pahlavan

2016-01-01

Full Text Available Reaction furnace is the most important part of the Claus sulfur recovery unit and its performance has a significant impact on the process efficiency. Too many reactions happen in the furnace and their kinetics and mechanisms are not completely understood; therefore, modeling reaction furnace is difficult and several works have been carried out on in this regard so far. Equilibrium models are commonly used to simulate the furnace, but the related literature states that the outlet of furnace is not in equilibrium and the furnace reactions are controlled by kinetic laws; therefore, in this study, the reaction furnace is simulated by a kinetic model. The predicted outlet temperature and concentrations by this model are compared with experimental data published in the literature and the data obtained by PROMAX V2.0 simulator. The results show that the accuracy of the proposed kinetic model and PROMAX simulator is almost similar, but the kinetic model used in this paper has two importance abilities. Firstly, it is a distributed model and can be used to obtain the temperature and concentration profiles along the furnace. Secondly, it is a dynamic model and can be used for analyzing the transient behavior and designing the control system.

An update on blast furnace granular coal injection

Energy Technology Data Exchange (ETDEWEB)

Hill, D.G. [Bethlehem Steel Corp., Burns Harbor, IN (United States); Strayer, T.J.; Bouman, R.W. [Bethlehem Steel Corp., PA (United States)

1997-12-31

A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

Optimizaiton study of lime-upright-furnace briquette used as a substitution for coke with orthogonal experiments

Energy Technology Data Exchange (ETDEWEB)

Peng, H.; Zhou, J.; Deng, S.; Hao, X. [Central South University, Changsha (China)

2006-12-15

Test results were processed using the method of multi-factorial total probability formula evaluation. Based on range analysis and variance analysis, the optimal component of the compound binder was obtained, namely 4% magnesium-base curing agent, 1% biomass fiber, 1% activator, 0.12% calcium lignosulfonate. Key parameters of briquetting were determined, namely 20kN briquetting pressure, 17% briquetting water, 10% mixture ratio of bituminous coal. The size-composition of anthracite was: 58% less that 0.5 mm, 14% between 0.5 and 1.00 mm, 17% between 1.0 and 2.0 mm and 11% between 2.0 and 3.0 mm. The bonding mechanism of the compound binder was analyzed and the optimal parameter of briquetting determined. The results show that the lime-upright furnace briquette prepared according to the optimal scheme obtained in this experiment has an excellent cold strength, hot strength and heat stability which satisfies the requirements of the industrial production of lime-upright furnace briquets. 4 refs., 7 tabs.

Design of a rotating-hearth furnace

Energy Technology Data Exchange (ETDEWEB)

Behrens, H A [Verein Deutscher Eisenhuettenleute (VDEh), Duesseldorf (Germany, F.R.)

1979-10-01

Presented in two parts, this paper is intended to provide an outline of the theoretical fundamentals for the design of rotating-hearth furnaces for heating round stock and deals with the characteristic design features of such furnaces.

Bed models for solid fuel conversion process in grate-fired boilers

DEFF Research Database (Denmark)

Costa, M.; Massarotti, N.; Indrizzi, V.

2013-01-01

-chemical processes are divided in two successive sections: drying and conversion (which includes pyrolysis, gasification and combustion). The second model is an empirical 1D approach. The two models need input data such as composition, temperature and feeding rate of biomass and primary air. Temperature, species...... to describe the thermo-chemical conversion process of a solid fuel bed in a grate-fired boiler is presented. In this work both models consider the incoming solid fuel as subjected to drying, pyrolysis, gasification and combustion. In the first approach the biomass bed is treated as a 0D system, but the thermo...... concentrations and velocity of the producer gas leaving the fuel bed provided by the two models are compared. A sensitivity analysis with respect to mass flow rate of the primary air is also performed, as well as a further comparison regarding the dependence of the producer gas properties on the initial moisture...

Glass: Rotary Electric Glass Furnace

Energy Technology Data Exchange (ETDEWEB)

Recca, L.

1999-01-29

Compared to conventional gas-fired furnaces, the new rotary electric furnace will increase energy efficiency while significantly reducing air emissions, product turnaround time, and labor costs. As this informative new fact sheet explains, the thousand different types of glass optical blanks produced for the photonics industry are used for lasers, telescopes, cameras, lights, and many other products.

The grating as an accelerating structure

International Nuclear Information System (INIS)

Fernow, R.C.

1991-02-01

This report considers the use of a diffraction grating as an accelerating structure for charged particle beams. We examine the functional dependence of the electromagnetic fields above the surface of a grating. Calculations are made of the strength of the accelerating modes for structures with π and 2π phase advance per period and for incident waves polarized with either the E or H vector along the grooves of the grating. We consider examples of using gratings in a laser linac and in a grating lens. We also briefly examine previous results published about this subject. 36 refs

Paired Straight Hearth Furnace - Transformational Ironmaking Process

Energy Technology Data Exchange (ETDEWEB)

Lu, Wei-Kao [McMaster Univ., Hamilton, ON (Canada); Debski, Paul [Andritz Metals Inc.,Canonsburg, PA (United States)

2014-11-19

The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further significant gains in energy efficiency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alternative high productivity, direct reduced iron (DRI) technology that may achieve very low fuel rates and has the potential to replace blast furnace ironmaking. The PSH furnace can operate independently or may be coupled with other melting technologies to produce liquid hot metal that is both similar to blast furnace iron and suitable as a feedstock for basic oxygen steelmaking furnaces. The PSH process uses non-metallurgical coal as a reductant to convert iron oxides such as iron ore and steelmaking by-product oxides to DRI pellets. In this process, a multi-layer, nominally 120mm tall bed of composite “green balls” made from oxide, coal and binder is built up and contained within a moving refractory hearth. The pellet bed absorbs radiant heat energy during exposure to the high temperature interior refractory surfaces of the PSH while generating a strongly reducing gas atmosphere in the bed that yields a highly metalized DRI product. The PSH concept has been well tested in static hearth experiments. A moving bed design is being developed. The process developers believe that if successful, the PSH process has the potential to replace blast furnaces and coke ovens at a fraction of the operating and capital cost while using about 30% less energy relative to current blast furnace technology. DRI output could also feed electric arc furnaces (EAFs) by displacing a portion of the scrap charge.

Industrial furnace with improved heat transfer

Energy Technology Data Exchange (ETDEWEB)

Hoetzl, M.; Lingle, T.M.

1993-07-20

A method is described for effecting improved heat transfer with in an industrial furnace having a cylindrical furnace section, a door at one end of the furnace section, an end plate at the opposite end of the section a circular fan plate concentrically positioned within the furnace section to define a cylindrical fan chamber between the plate and the end section with a fan there between and a heat treat chamber between the plate and the door, the fan plate defining a non-orificing annular space extending between the interior of the cylindrical furnace section and the outer edge of the plate, the plate having a centrally located under-pressure opening extending there through and a plurality of circumferentially spaced tubular heating elements extending through the annular space into the heat treating chamber, the method comprising the steps of: (a) heating the heating elements to a temperature which is hotter that the temperature of the work within the heat treating chamber; (b) rotating the fan at a speed sufficient to form a portion of the furnace atmosphere as a wind mass swirling about the fan chamber; (c) propagating the wind mass through the annular space into the heat treating chamber as a swirling wind mass in the form of an annulus, the wind mass impinging the heating elements to establish heat transfer contact therewith while the mass retains its annulus shape until contacting the door and without any significant movement of the wind mass into the center of the heat treating chamber; (d) drawing the wind mass through the under-pressure zone after the wind mass comes into heat transfer contact with the work in the heat treating chamber; and (e) thereafter heating the work by radiation from the beating elements at high furnace temperatures in excess of about 1,600 F.

Enhanced Raman scattering in porous silicon grating.

Science.gov (United States)

Wang, Jiajia; Jia, Zhenhong; Lv, Changwu

2018-03-19

The enhancement of Raman signal on monocrystalline silicon gratings with varying groove depths and on porous silicon grating were studied for a highly sensitive surface enhanced Raman scattering (SERS) response. In the experiment conducted, porous silicon gratings were fabricated. Silver nanoparticles (Ag NPs) were then deposited on the porous silicon grating to enhance the Raman signal of the detective objects. Results show that the enhancement of Raman signal on silicon grating improved when groove depth increased. The enhanced performance of Raman signal on porous silicon grating was also further improved. The Rhodamine SERS response based on Ag NPs/ porous silicon grating substrates was enhanced relative to the SERS response on Ag NPs/ porous silicon substrates. Ag NPs / porous silicon grating SERS substrate system achieved a highly sensitive SERS response due to the coupling of various Raman enhancement factors.

Varied line-space gratings and applications

International Nuclear Information System (INIS)

McKinney, W.R.

1991-01-01

This paper presents a straightforward analytical and numerical method for the design of a specific type of varied line-space grating system. The mathematical development will assume plane or nearly-plane spherical gratings which are illuminated by convergent light, which covers many interesting cases for synchrotron radiation. The gratings discussed will have straight grooves whose spacing varies across the principal plane of the grating. Focal relationships and formulae for the optical grating-pole-to-exist-slit distance and grating radius previously presented by other authors will be derived with a symbolic algebra system. It is intended to provide the optical designer with the tools necessary to design such a system properly. Finally, some possible advantages and disadvantages for application to synchrotron to synchrotron radiation beamlines will be discussed

Optical cavity furnace for semiconductor wafer processing

Science.gov (United States)

Sopori, Bhushan L.

2014-08-05

An optical cavity furnace 10 having multiple optical energy sources 12 associated with an optical cavity 18 of the furnace. The multiple optical energy sources 12 may be lamps or other devices suitable for producing an appropriate level of optical energy. The optical cavity furnace 10 may also include one or more reflectors 14 and one or more walls 16 associated with the optical energy sources 12 such that the reflectors 14 and walls 16 define the optical cavity 18. The walls 16 may have any desired configuration or shape to enhance operation of the furnace as an optical cavity 18. The optical energy sources 12 may be positioned at any location with respect to the reflectors 14 and walls defining the optical cavity. The optical cavity furnace 10 may further include a semiconductor wafer transport system 22 for transporting one or more semiconductor wafers 20 through the optical cavity.

Talbot Carpet Simulation for X-ray grating interferometer

Energy Technology Data Exchange (ETDEWEB)

Kim, Youngju; Oh, Ohsung; Jeong, Hanseong; Kim, Jeongho; Lee, Seung Wook [Pusan National University, Busan (Korea, Republic of); Kim, Jongyul; Moon, Myungkook [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

In this study, Talbot carpet simulator has been developed to visualize the X-ray grating interference patterns in grating interferometer. We have simulated X-ray interference for a variety of simulations and demonstrated a few examples in this summary. Grating interferometer produces interference of X-ray called Talbot pattern with gratings manufactured in micro scale. Talbot pattern is self-images of phase grating which develops interference as beam splitter that is one of gratings consisted of interferometer. As the other gratings, there are source grating makes coherence and analyze grating is used to analyze interference onto detector. Talbot carpet has been studied as the beam behavior which is distinguished with common X-ray imaging systems. It is helpful to understand grating interferometer and possible to expect beams' oscillation for designing theoretically. We confirm pattern has periodicity produced by interference after pi and pi/2 phase grating and changes in the perpendicular direction to entrance face according to phase objects.

Imaging properties of high aspect ratio absorption gratings for use in preclinical x-ray grating interferometry.

Science.gov (United States)

Trimborn, Barbara; Meyer, Pascal; Kunka, Danays; Zuber, Marcus; Albrecht, Frederic; Kreuer, Sascha; Volk, Thomas; Baumbach, Tilo; Koenig, Thomas

2016-01-21

X-ray grating interferometry is one among various methods that allow extracting the so-called phase and visibility contrasts in addition to the well-known transmission images. Crucial to achieving a high image quality are the absorption gratings employed. Here, we present an in-depth analysis of how the grating type and lamella heights influence the final images. Benchmarking gratings of two different designs, we show that a frequently used proxy for image quality, a grating's so-called visibility, is insufficient to predict contrast-to-noise ratios (CNRs). Presenting scans from an excised rat lung, we demonstrate that the CNRs obtained for transmission and visibility images anti-correlate. This is explained by the stronger attenuation implied by gratings that are engineered to provide high visibilities by means of an increased lamella height. We show that even the visibility contrast can suffer from this effect when the associated reduced photon flux on the detector is not outweighed by a corresponding gain in visibility. Resulting in an inevitable trade-off between the quality of the two contrasts, the question of how an optimal grating should be designed can hence only be answered in terms of Pareto optimality.

Effects of Biomass Feedstock on the Yield and Reactivity of Soot from Fast Pyrolysis at High Temperatures

DEFF Research Database (Denmark)

Trubetskaya, Anna; Jensen, Peter A.; Glarborg, Peter

This study investigated the effect of feedstock on the yield, nanostructure and reactivity of soot. Woody and herbaceous biomass were pyrolyzed at high heating rates and temperatures of 1250 and 1400°C in a drop tube furnace. The collected solid residues were structurally characterized by electro...

Optical Fiber Grating based Sensors

DEFF Research Database (Denmark)

Michelsen, Susanne

2003-01-01

In this thesis differenct optical fiber gratings are used for sensor purposes. If a fiber with a core concentricity error (CCE) is used, a directional dependent bend sensor can be produced. The CCE direction can be determined by means of diffraction. This makes it possible to produce long......-period gratings in a fiber with a CCE direction parallel or perpendicular to the writing direction. The maximal bending sensitivity is independent on the writing direction, but the detailed bending response is different in the two cases. A temperature and strain sensor, based on a long-period grating and two...... sampled gratings, was produced and investigated. It is based on the different temperature and strain response of these gratings. Both a transfer matrix method and an overlap calculation is performed to explain the sensor response. Another type of sensor is based on tuning and modulation of a laser...

Mass Balance Modeling for Electric Arc Furnace and Ladle Furnace System in Steelmaking Facility in Turkey

Institute of Scientific and Technical Information of China (English)

(I)smail Ekmek(c)i; Ya(s)ar Yetisken; (U)nal (C)amdali

2007-01-01

In the electric arc furnace (EAF) steel production processes, scrap steel is principally used as a raw material instead of iron ore. In the steelmaking process with EAF, scrap is first melted in the furnace and then the desired chemical composition of the steel can be obtained in a special furnace such as ladle furnace (LF). This kind of furnace process is used for the secondary refining of alloy steel. LF furnace offers strong heating fluxes and enables precise temperature control, thereby allowing for the addition of desired amounts of various alloying elements. It also provides outstanding desulfurization at high-temperature treatment by reducing molten steel fluxes and removing deoxidation products. Elemental analysis with mass balance modeling is important to know the precise amount of required alloys for the LF input with respect to scrap composition. In present study, chemical reactions with mass conservation law in EAF and LF were modeled altogether as a whole system and chemical compositions of the final steel alloy output can be obtained precisely according to different scrap compositions, alloying elements ratios, and other input amounts. Besides, it was found that the mass efficiency for iron element in the system is 95.93%. These efficiencies are calculated for all input elements as 8.45% for C, 30.31% for Si, 46.36% for Mn, 30.64% for P, 41.96% for S, and 69.79% for Cr, etc. These efficiencies provide valuable ideas about the amount of the input materials that are vanished or combusted for 100 kg of each of the input materials in the EAF and LF system.

Characterization and Quantification of Deposits Buildup and Removal in Biomass Suspension-Fired Boilers

DEFF Research Database (Denmark)

Shafique Bashir, Muhammad; Jensen, Peter Arendt; Frandsen, Flemming

2010-01-01

Utilization of biomass as wood or straw in large suspension­fired boilers is an efficient method to reduce the use of fossil fuels consumption and to reduce the net CO2 formation. However, the presence of chlorine and alkali metals in biomass (straw) generate ash with a low melting point and induce...... large problems of ash deposit formation on the superheater tubes. Full scale studies on biomass ash deposition and removal had been done on biomass grate boilers, while only limited data is available from biomass suspension­firing. The aim of this study was to investigate deposit mass uptake, heat...... uptake reduction, fly ash and deposit characteristics, and deposit removal by using an advanced online deposit probe in a suspension­fired boiler using wood and straw pellets as fuel. The influence of fuel type and probe exposure time on the ash deposition rate, the heat uptake, the fly ash and deposit...

Alternative fuels for multiple-hearth furnaces

Energy Technology Data Exchange (ETDEWEB)

Bracket, B D; Lawson, T U

1980-04-01

Results are described of a feasibility study on the use of refuse-derived fuel, shredded paper, wood waste, coal, and waste oil in multiple-hearth furnaces at the Lower Molonglo Water Quality Control Centre in Australia. An assessment of waste fuel availability and characteristics is given, and a summary is made of the technical and economic aspects of using these alternative fuels and of minimizing furnace fuel requirements by reducing sludge moisture. The recommended method of reducing fuel oil consumption in the furnace is shown to be sludge drying, using process exhaust heat in a rotary dryer.

Apodized grating coupler using fully-etched nanostructures

International Nuclear Information System (INIS)

Wu Hua; Li Chong; Guo Xia; Li Zhi-Yong

2016-01-01

A two-dimensional apodized grating coupler for interfacing between single-mode fiber and photonic circuit is demonstrated in order to bridge the mode gap between the grating coupler and optical fiber. The grating grooves of the grating couplers are realized by columns of fully etched nanostructures, which are utilized to digitally tailor the effective refractive index of each groove in order to obtain the Gaussian-like output diffractive mode and then enhance the coupling efficiency. Compared with that of the uniform grating coupler, the coupling efficiency of the apodized grating coupler is increased by 4.3% and 5.7%, respectively, for the nanoholes and nanorectangles as refractive index tunes layer. (paper)

Switchable Bragg gratings

DEFF Research Database (Denmark)

Marckmann, Carl Johan

2003-01-01

Research Center (MIC) at the Technical University of Denmark. The Bragg gratings were fabricated at COM using UV irradiation of the planar waveguides using the phase mask method. The induction of a frozen-in DC electric field into the samples was performed by thermal poling of the Bragg gratings...... layers, it becam possible to investigate the symmetry properties of the third-order nonlinearities. Contrary to the expectations for an amorphous material, the measurements indicated an almost polarization independent third-order nonlinearity - the most probable explanation being electrostriction......The subject of this ph.d. thesis was the development of an electrically switchable Bragg grating made in an optical waveguide using thermal poling to be applied within optical telecommunication systems. The planar waveguides used in this thesis were fabricated at the Micro- and Nanotechnology...

Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

Energy Technology Data Exchange (ETDEWEB)

Jacobson, T; Jaeaeskelaeinen, K; Oeini, J; Koskiahde, A; Jokiniemi, J; Pyykkoenen, J [Imatran Voima Oy, Vantaa (Finland)

1997-10-01

Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

Nanoporous Polymeric Grating-Based Biosensors

KAUST Repository

Gao, Tieyu; Hsiao, Vincent; Zheng, Yue Bing; Huang, Tony Jun

2012-01-01

We demonstrate the utilization of an interferometrically created nanoporous polymeric gratings as a platform for biosensing applications. Aminopropyltriethoxysilane (APTES)-functionalized nanoporous polymeric gratings was fabricated by combining holographic interference patterning and APTES-functionalization of pre-polymer syrup. The successful detection of multiple biomolecules indicates that the biofunctionalized nanoporous polymeric gratings can act as biosensing platforms which are label-free, inexpensive, and applicable as high-throughput assays. Copyright © 2010 by ASME.

Nanoporous Polymeric Grating-Based Biosensors

KAUST Repository

Gao, Tieyu

2012-05-02

We demonstrate the utilization of an interferometrically created nanoporous polymeric gratings as a platform for biosensing applications. Aminopropyltriethoxysilane (APTES)-functionalized nanoporous polymeric gratings was fabricated by combining holographic interference patterning and APTES-functionalization of pre-polymer syrup. The successful detection of multiple biomolecules indicates that the biofunctionalized nanoporous polymeric gratings can act as biosensing platforms which are label-free, inexpensive, and applicable as high-throughput assays. Copyright © 2010 by ASME.

Dynamics and control of a gas-fired furnace

NARCIS (Netherlands)

Roffel, B.; Rijnsdorp, J.E.

1974-01-01

A non-linear model has been developed for a gas-fired furnace in which oil is heated. The model is applicable from minimum to maximum heat load of the furnace. The dynamics of the model have been compared to experimental results, which were obtained for a pilot-scale furnace. They are in good

Biomass Co-Firing in Suspension-Fired Power Plants

DEFF Research Database (Denmark)

Kær, Søren Knudsen; Hvid, Søren Lovmand; Baxter, Larry

, in the future it is expected to become relevant to cofire in more advanced plants as the trend in the power plant structure is towards older plants having fewer operating hours or being decommissioned. A major product of this project is an experimentally validated computational fluid dynamics (CFD) based...... modelling tool adapted to accommodate biomass cofiring combustion features. The CFD tool will be able to predict deposit accumulation, particle conversion, fly ash composition, temperatures, velocities, and composition of furnace gases, etc. The computer model will primarily be used in the development...

Encapsulation process for diffraction gratings.

Science.gov (United States)

Ratzsch, Stephan; Kley, Ernst-Bernhard; Tünnermann, Andreas; Szeghalmi, Adriana

2015-07-13

Encapsulation of grating structures facilitates an improvement of the optical functionality and/or adds mechanical stability to the fragile structure. Here, we introduce novel encapsulation process of nanoscale patterns based on atomic layer deposition and micro structuring. The overall size of the encapsulated structured surface area is only restricted by the size of the available microstructuring and coating devices; thus, overcoming inherent limitations of existing bonding processes concerning cleanliness, roughness, and curvature of the components. Finally, the process is demonstrated for a transmission grating. The encapsulated grating has 97.5% transmission efficiency in the -1st diffraction order for TM-polarized light, and is being limited by the experimental grating parameters as confirmed by rigorous coupled wave analysis.

An elastomeric grating coupler

NARCIS (Netherlands)

Kocabas, A.; Ay, F.; Dana, A.; Aydinli, A.

We report on a novel nondestructive and reversible method for coupling free space light to planar optical waveguides. In this method, an elastomeric grating is used to produce an effective refractive index modulation on the surface of the optical waveguide. The external elastomeric grating binds to

Bragg gratings in Topas

DEFF Research Database (Denmark)

Zhang, C.; Webb, D.J.; Kalli, K.

We report for the first time fibre Bragg grating inscription in microstructured optical fibre fabricated from Topas® cyclic olefin copolymer. The temperature sensitivity of the grating was studied revealing a positive Bragg wavelength shift of approximately 0.8 nmK-1,the largest sensitivity yet...

Devolatilization kinetics of woody biomass at short residence times and high heating rates and peak temperatures

DEFF Research Database (Denmark)

Johansen, Joakim M.; Gadsbøll, Rasmus; Thomsen, Jesper

2016-01-01

This work combines experimental and computational fluid dynamics (CFD) results to derive global kinetics for biomass (pine wood) devolatilization during heating rates on the order of 105Ks-1, bulk flow peak temperatures between 1405 and 1667K, and particle residence times below 0.1s. Experiments......Jmol-1. The accuracy of the derived global kinetics was supported by comparing predictions to experimental results from a 15kW furnace. The work emphasizes the importance of characterizing the temperature history of the biomass particles when deriving pyrolysis kinetics. The present results indicate...

Use of pyrolysis gases from biogenic fuels as reductionfuels in coal dust furnaces; Einsatz von Pyrolysegasen aus biogenen Brennstoffen als Reduktionsbrennstoff in Kohlestaubfeuerungen

Energy Technology Data Exchange (ETDEWEB)

Ruediger, H; Greul, U; Spliethoff, H; Hein, K R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

1997-12-31

Co-combustion of refuse-derived fuels in the form of pyrolysis gases, with coal as primary fuel, has advantages in terms of fuel ash separation and nitric oxide emissions. Biomass or sewage sludge is degassed in a pyrolysis reactor, and the gas is used as secondary fuel in a coal dust furnace. The authors investigated the influence of reaction temperature, fuel moisture and reaction atmosphere in the pyrolysis stage on the product fractions gas, tar, and residual fuel, as well as the suitability of the resulting pyrolysis gas as secondary fuel in a coal dust furnace for the purpose of reducing nitric oxide emissions. (orig) [Deutsch] Ein am IVD betriebenes Konzept der Mitverbrennung von Brennstoffen in Form von Pyrolysegasen bietet Vorteile bezueglich der Trennung der Brennstoffaschen und Stickoxidemissionen bei der Feuerung des Primaerbrennstoffes Steinkohle. Biomasse oder Klaerschlamm wird hierbei in einem Pyrolysereaktor engast und gasfoermig als Sekundaerbrennstoff in einer Kohlenstaubfeuerung eingesetzt. Untersuchungsschwerpunkte in der Pyrolysestufe des Prozesses waren die Einfluesse von Reaktionstemperatur, Brennstofffeuchte und Reaktionsatmosphaere auf die Produktfraktionen Gas, Teer und Restbrennstoff sowie die Eignung des erzeugten Pyrolysegases als Sekundaerbrennstoff in einer Kohlenstaubfeuerung zur Senkung derKohlendioxidemissione. (orig)

Use of pyrolysis gases from biogenic fuels as reductionfuels in coal dust furnaces; Einsatz von Pyrolysegasen aus biogenen Brennstoffen als Reduktionsbrennstoff in Kohlestaubfeuerungen

Energy Technology Data Exchange (ETDEWEB)

Ruediger, H.; Greul, U.; Spliethoff, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

1996-12-31

Co-combustion of refuse-derived fuels in the form of pyrolysis gases, with coal as primary fuel, has advantages in terms of fuel ash separation and nitric oxide emissions. Biomass or sewage sludge is degassed in a pyrolysis reactor, and the gas is used as secondary fuel in a coal dust furnace. The authors investigated the influence of reaction temperature, fuel moisture and reaction atmosphere in the pyrolysis stage on the product fractions gas, tar, and residual fuel, as well as the suitability of the resulting pyrolysis gas as secondary fuel in a coal dust furnace for the purpose of reducing nitric oxide emissions. (orig) [Deutsch] Ein am IVD betriebenes Konzept der Mitverbrennung von Brennstoffen in Form von Pyrolysegasen bietet Vorteile bezueglich der Trennung der Brennstoffaschen und Stickoxidemissionen bei der Feuerung des Primaerbrennstoffes Steinkohle. Biomasse oder Klaerschlamm wird hierbei in einem Pyrolysereaktor engast und gasfoermig als Sekundaerbrennstoff in einer Kohlenstaubfeuerung eingesetzt. Untersuchungsschwerpunkte in der Pyrolysestufe des Prozesses waren die Einfluesse von Reaktionstemperatur, Brennstofffeuchte und Reaktionsatmosphaere auf die Produktfraktionen Gas, Teer und Restbrennstoff sowie die Eignung des erzeugten Pyrolysegases als Sekundaerbrennstoff in einer Kohlenstaubfeuerung zur Senkung derKohlendioxidemissione. (orig)

Biomass combustion technologies for power generation

Energy Technology Data Exchange (ETDEWEB)

Wiltsee, G.A. Jr. [Appel Consultants, Inc., Stevenson Ranch, CA (United States); McGowin, C.R.; Hughes, E.E. [Electric Power Research Institute, Palo Alto, CA (United States)

1993-12-31

Technology in power production from biomass has been advancing rapidly. Industry has responded to government incentives such as the PURPA legislation in the US and has recognized that there are environmental advantages to using waste biomass as fuel. During the 1980s many new biomass power plants were built. The relatively mature stoker boiler technology was improved by the introduction of water-cooled grates, staged combustion air, larger boiler sizes up to 60 MW, higher steam conditions, and advanced sootblowing systems. Circulating fluidized-bed (CFB) technology achieved full commercial status, and now is the leading process for most utility-scale power applications, with more complete combustion, lower emissions, and better fuel flexibility than stoker technology. Bubbling fluidized-bed (BFB) technology has an important market niche as the best process for difficult fuels such as agricultural wastes, typically in smaller plants. Other biomass power generation technologies are being developed for possible commercial introduction in the 1990s. Key components of Whole Tree Energy{trademark} technology have been tested, conceptual design studies have been completed with favorable results, and plans are being made for the first integrated process demonstration. Fluidized-bed gasification processes have advanced from pilot to demonstration status, and the world`s first integrated wood gasification/combined cycle utility power plant is starting operation in Sweden in early 1993. Several European vendors offer biomass gasification processes commercially. US electric utilities are evaluating the cofiring of biomass with fossil fuels in both existing and new plants. Retrofitting existing coal-fired plants gives better overall cost and performance results than any biomass technologies;but retrofit cofiring is {open_quotes}fuel-switching{close_quotes} that provides no new capacity and is attractive only with economic incentives.

Holden gas-fired furnace baseline data. Revision 1

International Nuclear Information System (INIS)

Weatherspoon, K.A.

1996-11-01

The Holden gas-fired furnace is used in the enriched uranium recovery process to dry and combust small batches of combustibles. The ash is further processed. The furnace operates by allowing a short natural gas flame to burn over the face of a wall of porous fire brick on two sides of the furnace. Each firing wall uses two main burners and a pilot burner to heat the porous fire brick to a luminous glow. Regulators and orifice valves are used to provide a minimum gas pressure of 4 in. water column at a rate of approximately 1,450 scf/h to the burners. The gas flow rate was calculated by determining the gas flow appropriate for the instrumentation in the gas line. Observed flame length and vendor literature were used to calculate pilot burner gas consumption. Air for combustion, purging, and cooling is supplied by a single blower. Rough calculations of the air-flow distribution in piping entering the furnace show that air flow to the burners approximately agrees with the calculated natural gas flow. A simple on/off control loop is used to maintain a temperature of 1,000 F in the furnace chamber. Hoods and glove boxes provide contamination control during furnace loading and unloading and ash handling. Fan EF-120 exhausts the hoods, glove boxes, and furnace through filters to Stack 33. A review of the furnace safety shows that safety is ensured by design, interlocks, procedure, and a safety system. Recommendations for safety improvements include installation of both a timed ignition system and a combustible-gas monitor near the furnace. Contamination control in the area could be improved by redesigning the loading hood face and replacing worn gaskets throughout the system. 33 refs., 16 figs

Thermal and Structural Analysis of FIMS Grating

Directory of Open Access Journals (Sweden)

K.-I. Seon

2001-06-01

Full Text Available Far ultraviolet IMaging Spectrograph (FIMS should be designed to maintain its structural stability and to minimize optical performance degradation in launch and in operation enviroments. The structural and thermal analyzes of grating and grating mount system, which are directly related to FIMS optical performance, was performed using finite element method. The grating mount was made to keep the grating stress down, while keeping the natural frequency of the grating mount higher than 100 Hz. Transient and static thermal analyzes were also performed and the results shows that the thermal stress on the grating can be attenuated sufficiently The optical performance variation due to temperature variation was within the allowed range.

The use of blast furnace slag

Directory of Open Access Journals (Sweden)

V. Václavík

2012-10-01

Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

Embedded high-contrast distributed grating structures

Science.gov (United States)

Zubrzycki, Walter J.; Vawter, Gregory A.; Allerman, Andrew A.

2002-01-01

A new class of fabrication methods for embedded distributed grating structures is claimed, together with optical devices which include such structures. These new methods are the only known approach to making defect-free high-dielectric contrast grating structures, which are smaller and more efficient than are conventional grating structures.

Furnace for treating bituminous material

Energy Technology Data Exchange (ETDEWEB)

Klotzer, M

1922-04-28

A furnace with saw-teeth-like profiled hearth, which by means of a kind of shaking slide executes a backward and forward motion, for carrying out the process according to Patent 422,391. It is characterized in that the stroke of the hearth moving in the furnace is smaller than the length of the profile tooth and the height of the feed is held less than the tooth height.

Nitrogen oxide emissions from a kraft recovery furnace

International Nuclear Information System (INIS)

Prouty, A.L.; Stuart, R.C.; Caron, A.L.

1993-01-01

Nitrogen Oxide (NOx) emissions from a rebuilt kraft recovery furnace slightly exceeded the specified limit of 1.1 lb/ton (0.55 kg/metric ton) of black-liquor solids. Mill trials were undertaken to determine whether NOx emissions could be minimized by modifying furnace operation. NOx emissions increased when secondary air was shifted to tertiary ports. NOx emissions fell when the amounts of primary and total air were decreased, but this increased emissions of other pollutants. After demonstrating that best operation of the furnace could not meet the permit with an emissions limit that matched the furnace's performance at best operation

Geometrical optics modeling of the grating-slit test.

Science.gov (United States)

Liang, Chao-Wen; Sasian, Jose

2007-02-19

A novel optical testing method termed the grating-slit test is discussed. This test uses a grating and a slit, as in the Ronchi test, but the grating-slit test is different in that the grating is used as the incoherent illuminating object instead of the spatial filter. The slit is located at the plane of the image of a sinusoidal intensity grating. An insightful geometrical-optics model for the grating-slit test is presented and the fringe contrast ratio with respect to the slit width and object-grating period is obtained. The concept of spatial bucket integration is used to obtain the fringe contrast ratio.

Method of operating a centrifugal plasma arc furnace

International Nuclear Information System (INIS)

Kujawa, S.T.; Battleson, D.M.; Rademacher, E.L. Jr.; Cashell, P.V.; Filius, K.D.; Flannery, P.A.; Whitworth, C.G.

1998-01-01

A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe 3 O 4 . Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe 2 O 3 . Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater. 3 figs

Waste and dust utilisation in shaft furnaces

Directory of Open Access Journals (Sweden)

Senk, D.

2005-12-01

Full Text Available Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

Los residuos y polvos de filtro provenientes de la industria siderúrgica, de la obtención de metales no ferrosos y de otras industrias, pueden ser utilizados, por ejemplo, en procesos de aglomeración como sintetizado, peletizado o briqueteado. En su caso, estos pueden ser inyectados en los hornos de cuba. Este artículo se enfoca a la inyección de estos materiales en los hornos de cuba. El comportamiento de la combustión y reducción de los polvos ricos en hierro y carbono y también lodos que contienen plomo, zinc y compuestos alcalinos y otros residuos con o sin carbón pulverizado (CP fue examinado, cuando se inyectaron en hornos de cuba. Los siguientes hornos de cuba fueron examinados: Horno alto, cubilote, OxiCup y horno de cuba Imperial Smelting. Las investigaciones se llevaron a cabo a escala de laboratorio e industrial. Algunos residuos y polvos bajo ciertas condiciones, no sólo pueden ser reciclados, sino también mejoran la eficiencia de combustión en las toberas, la operación y productividad del horno.

Multiple hearth furnace for reducing iron oxide

Science.gov (United States)

Brandon, Mark M [Charlotte, NC; True, Bradford G [Charlotte, NC

2012-03-13

A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

CFD simulation of ash deposit formation in fixed bed biomass furnaces and boilers

NARCIS (Netherlands)

Forstner, M.; Hofmeister, G.; Joeller, M.; Dahl, J.; Braun, M.; Kleditzsch, S.; Scharler, R.; Obernberger, I.

2006-01-01

In order to describe and predict the formation of ash deposits in biomass fired combustion plants, a mathematical model is being developed and implemented into the CFD code Fluent¿ as a post processing tool. At the present state of development the model covers the release of coarse ash particles and

Speed and the coherence of superimposed chromatic gratings.

Science.gov (United States)

Bosten, J M; Smith, L; Mollon, J D

2016-05-01

On the basis of measurements of the perceived coherence of superimposed drifting gratings, Krauskopf and Farell (1990) proposed that motion is analysed independently in different chromatic channels. They found that two gratings appeared to slip if each modulated one of the two 'cardinal' color mechanisms S/(L+M) and L/(L+M). If the gratings were defined along intermediate color directions, observers reported a plaid, moving coherently. We hypothesised that slippage might occur in chromatic gratings if the motion signal from the S/(L+M) channel is weak and equivalent to a lower speed. We asked observers to judge coherence in two conditions. In one, S/(L+M) and L/(L+M) gratings were physically the same speed. In the other, the two gratings had perceptually matched speeds. We found that the relative incoherence of cardinal gratings is the same whether gratings are physically or perceptually matched in speed. Thus our hypothesis was firmly contradicted. In a control condition, observers were asked to judge the coherence of stationary gratings. Interestingly, the difference in judged coherence between cardinal and intermediate gratings remained as strong as it was when the gratings moved. Our results suggest a possible alternative interpretation of Krauskopf and Farell's result: the processes of object segregation may precede the analysis of the motion of chromatic gratings, and the same grouping signals may prompt object segregation in the stationary and moving cases. Copyright © 2016 Elsevier Ltd. All rights reserved.

Varied line-space gratings: past, present and future

International Nuclear Information System (INIS)

Hettrick, M.C.

1985-08-01

A classically ruled diffraction grating consists of grooves which are equidistant, straight and parallel. Conversely, the so-called ''holographic'' grating (formed by the interfering waves of coherent visible light), although severely constrained by the recording wavelength and recording geometry, has grooves which are typically neither equidistant, straight nor parallel. In contrast, a varied line-space (VLS) grating, in common nomenclature, is a design in which the groove positions are relatively unconstrained yet possess sufficient symmetry to permit mechanical ruling. Such seemingly exotic gratings are no longer only a theoretical curiosity, but have been ruled and used in a wide variety of applications. These include: (1) aberration-corrected normal incidence concave gratings for Seya-Namioka monochromators and optical de-multiplexers, (2) flat-field grazing incidence concave gratings for plasma diagnostics, (3) aberration-corrected grazing incidence plane gratings for space-borne spectrometers, (4) focusing grazing incidence plane grating for synchrotron radiation monochromators, and (5) wavefront generators for visible interferometry of optical surfaces (particularly aspheres). Future prospects of VLS gratings as dispersing elements, wavefront correctors and beamsplitters appear promising. The author discusses the history of VLS gratings, their present applications, and their potential in the future. 61 refs., 24 figs

Fabrication of Polymer Optical Fibre (POF Gratings

Directory of Open Access Journals (Sweden)

Yanhua Luo

2017-03-01

Full Text Available Gratings inscribed in polymer optical fibre (POF have attracted remarkable interest for many potential applications due to their distinctive properties. This paper overviews the current state of fabrication of POF gratings since their first demonstration in 1999. In particular we summarize and discuss POF materials, POF photosensitivity, techniques and issues of fabricating POF gratings, as well as various types of POF gratings.

Application of Carbon Composite Bricks for Blast Furnace Hearth

Science.gov (United States)

Zuo, Haibin; Wang, Cong; Zhang, Jianliang; Zhao, Yongan; Jiao, Kexin

Traditional refractory materials for blast furnace hearth lining are mainly composed of carbon bricks and the ceramic cup. However, these materials can't meet the demands for long service life design of blast furnaces. In this paper, a new refractory called carbon composite brick (CCB) was introduced, which combined the advantages of carbon bricks and the ceramic cup. In this case, the resistance of the CCB against corrosion was equal to the ceramic cup and the thermal conductivity of the CCB was equal to carbon bricks. From the results of more than 20 blast furnaces, the CCB could be well used in small blast furnaces and large blast furnaces. In the bad condition of low grade burden and high smelting intensity, the CCB gave full play to the role of cooling system, and effectively resisted the erosion of hot metal to improve the service life of blast furnaces.

Predictive control of thermal state of blast furnace

Science.gov (United States)

Barbasova, T. A.; Filimonova, A. A.

2018-05-01

The work describes the structure of the model for predictive control of the thermal state of a blast furnace. The proposed model contains the following input parameters: coke rate; theoretical combustion temperature, comprising: natural gas consumption, blasting temperature, humidity, oxygen, blast furnace cooling water; blast furnace gas utilization rate. The output parameter is the cast iron temperature. The results for determining the cast iron temperature were obtained following the identification using the Hammerstein-Wiener model. The result of solving the cast iron temperature stabilization problem was provided for the calculated values of process parameters of the target area of the respective blast furnace operation mode.

Fiber facet gratings for high power fiber lasers

Science.gov (United States)

Vanek, Martin; Vanis, Jan; Baravets, Yauhen; Todorov, Filip; Ctyroky, Jiri; Honzatko, Pavel

2017-12-01

We numerically investigated the properties of diffraction gratings designated for fabrication on the facet of an optical fiber. The gratings are intended to be used in high-power fiber lasers as mirrors either with a low or high reflectivity. The modal reflectance of low reflectivity polarizing grating has a value close to 3% for TE mode while it is significantly suppressed for TM mode. Such a grating can be fabricated on laser output fiber facet. The polarizing grating with high modal reflectance is designed as a leaky-mode resonant diffraction grating. The grating can be etched in a thin layer of high index dielectric which is sputtered on fiber facet. We used refractive index of Ta2O5 for such a layer. We found that modal reflectance can be close to 0.95 for TE polarization and polarization extinction ratio achieves 18 dB. Rigorous coupled wave analysis was used for fast optimization of grating parameters while aperiodic rigorous coupled wave analysis, Fourier modal method and finite difference time domain method were compared and used to compute modal reflectance of designed gratings.

The fate of injectant coal in blast furnaces: The origin of extractable materials of high molecular mass in blast furnace carryover dusts

Energy Technology Data Exchange (ETDEWEB)

Dong, S.N.; Wu, L.; Paterson, N.; Herod, A.A.; Dugwell, D.R.; Kandiyoti, R. [University of London Imperial College of Science & Technology, London (United Kingdom). Dept. of Chemical Engineering

2005-07-01

The aim of the work was to investigate the fate of injectant coal in blast furnaces and the origin of extractable materials in blast furnace carryover dusts. Two sets of samples including injectant coal and the corresponding carryover dusts from a full sized blast furnace and a pilot scale rig have been examined. The samples were extracted using 1-methyl-2-pyrrolidinone (NMP) solvent and the extracts studied by size exclusion chromatography (SEC). The blast furnace carryover dust extracts contained high molecular weight carbonaceous material, of apparent mass corresponding to 10{sup 7}-10{sup 8} u, by polystyrene calibration. In contrast, the feed coke and char prepared in a wire mesh reactor under high temperature conditions did not give any extractable material. Meanwhile, controlled combustion experiments in a high-pressure wire mesh reactor suggest that the extent of combustion of injectant coal in the blast furnace tuyeres and raceways is limited by time of exposure and very low oxygen concentration. It is thus likely that the extractable, soot-like material in the blast furnace dust originated in tars is released by the injectant coal. Our results suggest that the unburned tars were thermally altered during the upward path within the furnace, giving rise to the formation of heavy molecular weight (soot-like) materials.

Metrology measurements for large-aperture VPH gratings

Science.gov (United States)

Zheng, Jessica R.; Gers, Luke; Heijmans, Jeroen

2013-09-01

The High Efficiency and Resolution Multi Element Spectrograph (HERMES) for the Australian Astronomical Observatory (AAO) uses four large aperture, high angle of incidence volume phase holographic gratings (VPHG) for high resolution `Galactic archaeology' spectroscopy. The large clear aperture, the high diffraction efficiency, the line frequency homogeneity, and mosaic alignment made manufacturing and testing challenging. We developed new metrology systems at the AAO to verify the performance of these VPH gratings. The measured diffraction efficiencies and line frequency of the VPH gratings received so far meet the vendor's provided data. The wavefront quality for the Blue VPH grating is good but the Green and Red VPH gratings need to be post polishing.

Waveguide silicon nitride grating coupler

Science.gov (United States)

Litvik, Jan; Dolnak, Ivan; Dado, Milan

2016-12-01

Grating couplers are one of the most used elements for coupling of light between optical fibers and photonic integrated components. Silicon-on-insulator platform provides strong confinement of light and allows high integration. In this work, using simulations we have designed a broadband silicon nitride surface grating coupler. The Fourier-eigenmode expansion and finite difference time domain methods are utilized in design optimization of grating coupler structure. The fully, single etch step grating coupler is based on a standard silicon-on-insulator wafer with 0.55 μm waveguide Si3N4 layer. The optimized structure at 1550 nm wavelength yields a peak coupling efficiency -2.6635 dB (54.16%) with a 1-dB bandwidth up to 80 nm. It is promising way for low-cost fabrication using complementary metal-oxide- semiconductor fabrication process.

Foliage and Grass as Fuel Pellets–Small Scale Combustion of Washed and Mechanically Leached Biomass

Directory of Open Access Journals (Sweden)

Jan Hari Arti Khalsa

2016-05-01

Full Text Available The high contents of disadvantageous elements contained in non-woody biomass are known to cause problems during small and large scale combustion, typically resulting in a higher risk of slagging, corrosion, and increased emissions. Mechanically leaching the respective elements from the biomass through a sequence of process steps has proven to be a promising solution.The florafuel process used here is comprised of size reduction followed by washing and subsequent mechanical dewatering of the biomass. Densification of the upgraded biomass into standardized pellets (Ø 6mm enables an application in existing small-scale boilers. The presented combustion trials investigated the performance of pellets made from leached grass, foliage and a mixture of both in two small-scale boilers (<100 kWth with slightly different technology (moving grate versus water-cooled burner tube during a 4-h measurement period. Emissions were in accordance with German emissions standards except for NOx (threshold is 0.50 g/m3 in the case of pure grass pellets (0.51 g/m3 and particulate matter (PM in all but one case (foliage, 13–16 mg/m3. An electrostatic precipitator (ESP unit installed with one of the boilers successfully reduced PM emission of both the grass and mixture fuel below the threshold of 20 mg/m3 (all emission values refer to 13 vol.% O2, at standard temperature and pressure (STP. Bottom ash composition and grate temperature profiles were analyzed and discussed for one of the boilers.

Access Platforms for Offshore Wind Turbines Using Gratings

DEFF Research Database (Denmark)

Andersen, Thomas Lykke; Rasmussen, Michael R.

2008-01-01

The paper deals with forces generated by a stationary jet on different types of gratings and a solid plate. The force reduction factors for the different gratings compared to the solid plate mainly depend on the porosity of the gratings, but the geometry of the grating is also of some importance........ The derived reduction factors are expected to be applicable to design of offshore wind turbine access platforms with gratings where slamming also is an important factor....

BPM Motors in Residential Gas Furnaces: What are the Savings?

OpenAIRE

Lutz, James; Franco, Victor; Lekov, Alex; Wong-Parodi, Gabrielle

2006-01-01

Residential gas furnaces contain blowers to distribute warm air. Currently, furnace blowers use either a Permanent Split Capacitor (PSC) or a Brushless Permanent Magnet (BPM) motor. Blowers account for the majority of furnace electricity consumption. Therefore, accurate determination of the blower electricity consumption is important for understanding electricity consumption of furnaces. The electricity consumption of blower motors depends on the static pressure across the blower. This p...

Precise rotational alignment of x-ray transmission diffraction gratings

International Nuclear Information System (INIS)

Hill, S.L.

1988-01-01

Gold transmission diffraction gratings used for x-ray spectroscopy must sometimes be rotationally aligned to the axis of a diagnostic instrument to within sub-milliradian accuracy. We have fabricated transmission diffraction gratings with high line-densities (grating period of 200 and 300 nm) using uv holographic and x-ray lithography. Since the submicron features of the gratings are not optically visible, precision alignment is time consuming and difficult to verify in situ. We have developed a technique to write an optically visible alignment pattern onto these gratings using a scanning electron microscope (SEM). At high magnification (15000 X) several submicron lines of the grating are observable in the SEM, making it possible to write an alignment pattern parallel to the grating lines in an electron-beam-sensitive coating that overlays the grating. We create an alignment pattern by following a 1-cm-long grating line using the SEM's joystick-controlled translation stage. By following the same grating line we are assured the traveled direction of the SEM electron beam is parallel to the grating to better than 10 μradian. The electron-beam-exposed line-width can be large (5 to 15 μm wide) depending on the SEM magnification, and is therefore optically visible. The exposed pattern is eventually made a permanent feature of the grating by ion beam etching or gold electroplating. The pattern can be used to accurately align the grating to the axis of a diagnostic instrument. More importantly, the alignment of the grating can be quickly verified in situ

Programmable temperature regulator of VAO-1 furnace

International Nuclear Information System (INIS)

Zahalka, F.

1979-01-01

A programmable temperature controller is described for a furnace for high-level waste processing. Furnace temperature is controlled by a program compiled from a combination of 3 parts with different linear increments or decrements of time dependent temperature and 2 parts with isothermal control for over a preset period. The equipment consists essentially of a programming unit, a programmed digital-to-analog converter and a power unit. The design is described in detail and its specifications are given. The maximum operating temperature of 1500 degC may be reached in the furnace charge section. (B.S.)

A new compact fixed-point blackbody furnace

International Nuclear Information System (INIS)

Hiraka, K.; Oikawa, H.; Shimizu, T.; Kadoya, S.; Kobayashi, T.; Yamada, Y.; Ishii, J.

2013-01-01

More and more NMIs are realizing their primary scale themselves with fixed-point blackbodies as their reference standard. However, commercially available fixed-point blackbody furnaces of sufficient quality are not always easy to obtain. CHINO Corp. and NMIJ, AIST jointly developed a new compact fixed-point blackbody furnace. The new furnace has such features as 1) improved temperature uniformity when compared to previous products, enabling better plateau quality, 2) adoption of the hybrid fixed-point cell structure with internal insulation to improve robustness and thereby to extend lifetime, 3) easily ejectable and replaceable heater unit and fixed-point cell design, leading to reduced maintenance cost, 4) interchangeability among multiple fixed points from In to Cu points. The replaceable cell feature facilitates long term maintenance of the scale through management of a group of fixed-point cells of the same type. The compact furnace is easily transportable and therefore can also function as a traveling standard for disseminating the radiation temperature scale, and for maintaining the scale at the secondary level and industrial calibration laboratories. It is expected that the furnace will play a key role of the traveling standard in the anticipated APMP supplementary comparison of the radiation thermometry scale

Electric melting furnace for waste solidification

International Nuclear Information System (INIS)

Masaki, Toshio.

1990-01-01

To avoid electric troubles or reduction of waste processing performance even when platinum group elements are contained in wastes to be applied with glass solidification. For this purpose, a side electrode is disposed to the side wall of a melting vessel and a central electrode serving as a counter electrode is disposed about at the center inside the melting vessel. With such a constitution, if conductive materials are deposited at the bottom of the furnace or the bottom of the melting vessel, heating currents flow selectively between the side electrode and the central electrode. Accordingly, no electric currents flow through the conductive deposits thereby enabling to prevent abnormal heating in the bottom of the furnace. Further, heat generated by electric supply between the side electrode and the central electrode is supplied efficiently to raw material on the surface of the molten glass liquid to improve the processing performance. Further, disposition of the bottom electrode at the bottom of the furnace enables current supply between the central electrode and the bottom electrode to facilitate the temperature control for the molten glass in the furnace than in the conventional structure. (I.S.)

High-mechanical-strength single-pulse draw tower gratings

Science.gov (United States)

Rothhardt, Manfred W.; Chojetzki, Christoph; Mueller, Hans Rainer

2004-11-01

The inscription of fiber Bragg gratings during the drawing process is a very useful method to realize sensor arrays with high numbers of gratings and excellent mechanical strength and also type II gratings with high temperature stability. Results of single pulse grating arrays with numbers up to 100 and definite wavelengths and positions for sensor applications were achieved at 1550 nm and 830 nm using new photosensitive fibers developed in IPHT. Single pulse type I gratings at 1550 nm with more than 30% reflectivity were shown first time to our knowledge. The mechanical strength of this fiber with an Ormocer coating with those single pulse gratings is the same like standard telecom fibers. Weibull plots of fiber tests will be shown. At 830 nm we reached more than 10% reflectivity with single pulse writing during the fiber drawing in photosensitive fibers with less than 16 dB/km transmission loss. These gratings are useful for stress and vibration sensing applications. Type II gratings with reflectivity near 100% and smooth spectral shape and spectral width of about 1 nm are temperature stable up to 1200 K for short time. They are also realized in the fiber drawing process. These gratings are useful for temperature sensor applications.

High temperature aircraft research furnace facilities

Science.gov (United States)

Smith, James E., Jr.; Cashon, John L.

1992-01-01

Focus is on the design, fabrication, and development of the High Temperature Aircraft Research Furnace Facilities (HTARFF). The HTARFF was developed to process electrically conductive materials with high melting points in a low gravity environment. The basic principle of operation is to accurately translate a high temperature arc-plasma gas front as it orbits around a cylindrical sample, thereby making it possible to precisely traverse the entire surface of a sample. The furnace utilizes the gas-tungsten-arc-welding (GTAW) process, also commonly referred to as Tungsten-Inert-Gas (TIG). The HTARFF was developed to further research efforts in the areas of directional solidification, float-zone processing, welding in a low-gravity environment, and segregation effects in metals. The furnace is intended for use aboard the NASA-JSC Reduced Gravity Program KC-135A Aircraft.

Fundamental limit of light trapping in grating structures

KAUST Repository

Yu, Zongfu

2010-08-11

We use a rigorous electromagnetic approach to analyze the fundamental limit of light-trapping enhancement in grating structures. This limit can exceed the bulk limit of 4n 2, but has significant angular dependency. We explicitly show that 2D gratings provide more enhancement than 1D gratings. We also show the effects of the grating profile’s symmetry on the absorption enhancement limit. Numerical simulations are applied to support the theory. Our findings provide general guidance for the design of grating structures for light-trapping solar cells.

Biomass gasification--a substitute to fossil fuel for heat application

International Nuclear Information System (INIS)

Dasappa, S.; Sridhar, H.V.; Sridhar, G.; Paul, P.J.; Mukunda, H.S.

2003-01-01

The paper addresses case studies of a low temperature and a high temperature industrial heat requirement being met using biomass gasification. The gasification system for these applications consists of an open top down draft reburn reactor lined with ceramic. Necessary cooling and cleaning systems are incorporated in the package to meet the end use requirements. The other elements included are the fuel conveyor, water treatment plant for recirculating the cooling water and adequate automation to start, shut down and control the operations of the gasifier system. Drying of marigold flower, a low temperature application is considered to replace diesel fuel in the range of 125-150 l h -1 . Gas from the 500 kg h -1 , gasifier system is piped into the producer gas burners fixed in the combustion chamber with the downstream process similar to the diesel burner. The high temperature application is for a heat treatment furnace in the temperature range of 873-1200 K. A 300 kg h -1 of biomass gasifier replaces 2000 l of diesel or LDO per day completely. The novelty of this package is the use of one gasifier to energize 16 burners in the 8 furnaces with different temperature requirements. The system operates over 140 h per week on a nearly nonstop mode and over 4000 h of operation replacing fossil fuel completely. The advantage of bioenergy package towards the economic and environmental considerations is presented

EUV properties of two diffraction gratings

International Nuclear Information System (INIS)

Cotton, D.; Chakrabarti, S.; Edelstein, J.; Pranke, J.; Christensen, A.B.

1988-01-01

The efficiency and scattering characteristics of a mechanically ruled grating (MRG) and a holographically ruled grating (HRG) are presented. One of these gratings will be employed in the Extreme Ultraviolet Spectrometer, an instrument of the Remote Atmospheric and Ionospheric Detector System to be flown aboard a TIROS satellite in 1991. The HRG showed much less Lyman alpha scattering, while the MRG had the better efficiency over most of the spectral range covered. 8 refs

Hybrid grating reflectors: Origin of ultrabroad stopband

DEFF Research Database (Denmark)

Park, Gyeong Cheol; Taghizadeh, Alireza; Chung, Il-Sug

2016-01-01

Hybrid grating (HG) reflectors with a high-refractive-index cap layer added onto a high contrast grating (HCG) provide a high reflectance close to 100% over a broader wavelength range than HCGs. The combination of a cap layer and a grating layer brings a strong Fabry-Perot (FP) resonance as well ...

Assessment of selected furnace technologies for RWMC waste

International Nuclear Information System (INIS)

Batdorf, J.; Gillins, R.; Anderson, G.L.

1992-03-01

This report provides a description and initial evaluation of five selected thermal treatment (furnace) technologies, in support of earlier thermal technologies scoping work for application to the Idaho National Engineering Laboratory Radioactive Waste Management Complex (RWMC) buried wastes. The cyclone furnace, molten salt processor, microwave melter, ausmelt (fuel fired lance) furnace, and molten metal processor technologies are evaluated. A system description and brief development history are provided. The state of development of each technology is assessed, relative to treatment of RWMC buried waste

Nanostructure Diffraction Gratings for Integrated Spectroscopy and Sensing

Science.gov (United States)

Guo, Junpeng (Inventor)

2016-01-01

The present disclosure pertains to metal or dielectric nanostructures of the subwavelength scale within the grating lines of optical diffraction gratings. The nanostructures have surface plasmon resonances or non-plasmon optical resonances. A linear photodetector array is used to capture the resonance spectra from one of the diffraction orders. The combined nanostructure super-grating and photodetector array eliminates the use of external optical spectrometers for measuring surface plasmon or optical resonance frequency shift caused by the presence of chemical and biological agents. The nanostructure super-gratings can be used for building integrated surface enhanced Raman scattering (SERS) spectrometers. The nanostructures within the diffraction grating lines enhance Raman scattering signal light while the diffraction grating pattern of the nanostructures diffracts Raman scattering light to different directions of propagation according to their wavelengths. Therefore, the nanostructure super-gratings allows for the use of a photodetector array to capture the surface enhanced Raman scattering spectra.

Internal heat exchange tubes for industrial furnaces

Energy Technology Data Exchange (ETDEWEB)

Hoetzl, M.; Lingle, T.M.

1992-05-26

This patent describes a method for cooling the work within an industrial furnace. It comprises providing a longitudinally extending outer tube which extends into the furnace having a closed axial end and an open axial end; providing a preformed inner tube open at both ends within the outer tube; injecting a coolant into the inner tube so that the coolant flows from one axial end of the tube out the opposite end adjacent the closed end of the outer tube, and from the closed end of the outer tube to the open end thereof; circulating a gas within the furnace against the outer tube to effect heat transfer therewith.

Uranium casting furnace automatic temperature control development

International Nuclear Information System (INIS)

Lind, R.F.

1992-01-01

Development of an automatic molten uranium temperature control system for use on batch-type induction casting furnaces is described. Implementation of a two-color optical pyrometer, development of an optical scanner for the pyrometer, determination of furnace thermal dynamics, and design of control systems are addressed. The optical scanning system is shown to greatly improve pyrometer measurement repeatability, particularly where heavy floating slag accumulations cause surface temperature gradients. Thermal dynamics of the furnaces were determined by applying least-squares system identification techniques to actual production data. A unity feedback control system utilizing a proportional-integral-derivative compensator is designed by using frequency-domain techniques. 14 refs

A furnace for firing carbon products

Energy Technology Data Exchange (ETDEWEB)

Sudavskii, A M

1979-12-05

A furnace for firing carbon products is patented that consists of several chambers with a perforated hearth, which are interconnected by a lower and an upper reservoir with a locking fixture, and a flue. In order to intensify the firing process by increasing the specific hearth productivity, the flue is connected to the upper reservoir. A block diagram of the patented furnace is given, together with a description of its operation.

Elements of the electric arc furnace's environmental management

Science.gov (United States)

Ioana, Adrian; Semenescu, Augustin; Costoiu, Mihnea; Marcu, Dragoş

2017-12-01

The paper presents a theoretical and experimental analysis of the polluting generating mechanisms for steel making in the Electric Arc Furnaces (EAF). The scheme for the environment's polluting system through the EAF is designed and presented in this paper. The ecological experimenting consisted of determining by specialized measures of the dust percentage in the evacuated gases from the EAF and of thereof gas pollutants. From the point of view of reducing the impact on the environment, the main problem of the electric arc furnace (EAF) is the optimization of the powder collecting from the process gases, both from the furnace and from the work-area. The paper deals with the best dependence between the aggregate's constructive, functional and technological factors, which are necessary for the furnace's ecologization and for its energetically-technologically performances increasing.

Extended asymmetric-cut multilayer X-ray gratings.

Science.gov (United States)

Prasciolu, Mauro; Haase, Anton; Scholze, Frank; Chapman, Henry N; Bajt, Saša

2015-06-15

The fabrication and characterization of a large-area high-dispersion blazed grating for soft X-rays based on an asymmetric-cut multilayer structure is reported. An asymmetric-cut multilayer structure acts as a perfect blazed grating of high efficiency that exhibits a single diffracted order, as described by dynamical diffraction throughout the depth of the layered structure. The maximum number of grating periods created by cutting a multilayer deposited on a flat substrate is equal to the number of layers deposited, which limits the size of the grating. The size limitation was overcome by depositing the multilayer onto a substrate which itself is a coarse blazed grating and then polish it flat to reveal the uniformly spaced layers of the multilayer. The number of deposited layers required is such that the multilayer thickness exceeds the step height of the substrate structure. The method is demonstrated by fabricating a 27,060 line pairs per mm blazed grating (36.95 nm period) that is repeated every 3,200 periods by the 120-μm period substrate structure. This preparation technique also relaxes the requirements on stress control and interface roughness of the multilayer film. The dispersion and efficiency of the grating is demonstrated for soft X-rays of 13.2 nm wavelength.

Methods for monitoring heat flow intensity in the blast furnace wall

Directory of Open Access Journals (Sweden)

L'. Dorčák

2010-04-01

Full Text Available In this paper we present the main features of an online system for real-time monitoring of the bottom part of the blast furnace. Firstly, monitoring concerns the furnace walls and furnace bottom temperatures measurement and their visualization. Secondly, monitored are the heat flows of the furnace walls and furnace bottom. In the case of two measured temperatures, the heat flow is calculated using multi-layer implicit difference scheme and in the case of only one measured temperature, the heat flow is calculated using a method based on application of fractional-order derivatives. Thirdly, monitored is the theoretical temperature of the blast furnace combustion process in the area of tuyeres.

Adaptable Diffraction Gratings With Wavefront Transformation

Science.gov (United States)

Iazikov, Dmitri; Mossberg, Thomas W.; Greiner, Christoph M.

2010-01-01

Diffraction gratings are optical components with regular patterns of grooves, which angularly disperse incoming light by wavelength. Traditional diffraction gratings have static planar, concave, or convex surfaces. However, if they could be made so that they can change the surface curvature at will, then they would be able to focus on particular segments, self-calibrate, or perform fine adjustments. This innovation creates a diffraction grating on a deformable surface. This surface could be bent at will, resulting in a dynamic wavefront transformation. This allows for self-calibration, compensation for aberrations, enhancing image resolution in a particular area, or performing multiple scans using different wavelengths. A dynamic grating gives scientists a new ability to explore wavefronts from a variety of viewpoints.

Diffraction efficiency of radially-profiled off-plane reflection gratings

Science.gov (United States)

Miles, Drew M.; Tutt, James H.; DeRoo, Casey T.; Marlowe, Hannah; Peterson, Thomas J.; McEntaffer, Randall L.; Menz, Benedikt; Burwitz, Vadim; Hartner, Gisela; Laubis, Christian; Scholze, Frank

2015-09-01

Future X-ray missions will require gratings with high throughput and high spectral resolution. Blazed off-plane reflection gratings are capable of meeting these demands. A blazed grating profile optimizes grating efficiency, providing higher throughput to one side of zero-order on the arc of diffraction. This paper presents efficiency measurements made in the 0.3 - 1.5 keV energy band at the Physikalisch-Technische Bundesanstalt (PTB) BESSY II facility for three holographically-ruled gratings, two of which are blazed. Each blazed grating was tested in both the Littrow configuration and anti-Littrow configuration in order to test the alignment sensitivity of these gratings with regard to throughput. This paper outlines the procedure of the grating experiment performed at BESSY II and discuss the resulting efficiency measurements across various energies. Experimental results are generally consistent with theory and demonstrate that the blaze does increase throughput to one side of zero-order. However, the total efficiency of the non-blazed, sinusoidal grating is greater than that of the blazed gratings, which suggests that the method of manufacturing these blazed profiles fails to produce facets with the desired level of precision. Finally, evidence of a successful blaze implementation from first diffraction results of prototype blazed gratings produce via a new fabrication technique at the University of Iowa are presented.

Implementation of the biomass gasification project for community empowerment at Melani village, Eastern Cape, South Africa

Energy Technology Data Exchange (ETDEWEB)

Mamphweli, Ntshengedzeni S.; Meyer, Edson L. [University of Fort Hare, Institute of Technology, Private Bag X1314, Alice 5700 (South Africa)

2009-12-15

Eskom and the University of Fort Hare are engaged in a biomass gasification project using the System Johansson Biomass gasifier (SJBG). The SJBG installed at Melani village in the Eastern Cape province of South Africa is used to assess the viability and affordability of biomass gasification in South Africa. A community needs assessment study was undertaken at the village before the installation of the plant. The study revealed the need for low-cost electricity for small businesses including growing of crops, chicken broilers, manufacturing of windows and door frames, sewing of clothing, bakery etc. It was also found that the community had a problem with the socio-environmental aspects of burning biomass waste from the sawmill furnace as a means of waste management. The SJBG uses the excess biomass materials (waste) to generate low-cost electricity to drive community economic development initiatives. A study on the properties and suitability of the biomass materials resulting from sawmill operation and their suitability for gasification using the SJBG was undertaken. The study established that the biomass materials meet the requirements for the SJBG. A 300 Nm{sup 3}/h SJBG was then manufactured and installed at the village. (author)

Thermal Analysis of an Industrial Furnace

Directory of Open Access Journals (Sweden)

Mirko Filipponi

2016-10-01

Full Text Available Industries, which are mainly responsible for high energy consumption, need to invest in research projects in order to develop new managing systems for rational energy use, and to tackle the devastating effects of climate change caused by human behavior. The study described in this paper concerns the forging industry, where the production processes generally start with the heating of steel in furnaces, and continue with other processes, such as heat treatments and different forms of machining. One of the most critical operations, in terms of energy loss, is the opening of the furnace doors for insertion and extraction operations. During this time, the temperature of the furnaces decreases by hundreds of degrees in a few minutes. Because the dispersed heat needs to be supplied again through the combustion of fuel, increasing the consumption of energy and the pollutant emissions, the evaluation of the amount of lost energy is crucial for the development of systems which can contain this loss. To perform this study, CFD simulation software was used. Results show that when the door opens, because of temperature and pressure differences between the furnace and the ambient air, turbulence is created. Results also show that the amount of energy lost for an opening of 10 min for radiation, convection and conduction is equal to 5606 MJ where convection is the main contributor, with 5020 MJ. The model created, after being validated, has been applied to perform other simulations, in order to improve the energy performance of the furnace. Results show that reducing the opening time of the door saves energy and limits pollutant emissions.

Fluxless furnace brazing and its theoretical fundamentals

International Nuclear Information System (INIS)

Lison, R.

1979-01-01

In this paper the theoretical fundamental of fluxless furnace brazing are described. The necessary conditions for a wetting in the vacuum, under a inert-gas and with a reducing gas are discussed. Also other methods to reduce the oxygen partial pressure are described. Some applications of fluxless furnace brazing are outlined. (orig.) [de

Biomass energy conversion: conventional and advanced technologies

Energy Technology Data Exchange (ETDEWEB)

Young, B C; Hauserman, W B [Energy and Environmental Research Center, University of North Dakota, Grand Forks, ND (United States)

1995-12-01

Increasing interest in biomass energy conversion in recent years has focused attention on enhancing the efficiency of technologies converting biomass fuels into heat and power, their capital and operating costs and their environmental emissions. Conventional combustion systems, such as fixed-bed or grate units and entrainment units, deliver lower efficiencies (<25%) than modem coal-fired combustors (30-35%). The gasification of biomass will improve energy conversion efficiency and yield products useful for heat and power generation and chemical synthesis. Advanced biomass gasification technologies using pressurized fluidized-bed systems, including those incorporating hot-gas clean-up for feeding gas turbines or fuel cells, are being demonstrated. However, many biomass gasification processes are derivatives of coal gasification technologies and do not exploit the unique properties of biomass. This paper examines some existing and upcoming technologies for converting biomass into electric power or heat. Small-scale 1-30 MWe units are emphasized, but brief reference is made to larger and smaller systems, including those that bum coal-biomass mixtures and gasifiers that feed pilot-fuelled diesel engines. Promising advanced systems, such as a biomass integrated gasifier/gas turbine (BIG/GT) with combined-cycle operation and a biomass gasifier coupled to a fuel cell, giving cycle efficiencies approaching 50% are also described. These advanced gasifiers, typically fluid-bed designs, may be pressurized and can use a wide variety of biomass materials to generate electricity, process steam and chemical products such as methanol. Low-cost, disposable catalysts are becoming available for hot-gas clean-up (enhanced gas composition) for turbine and fuel cell systems. The advantages, limitations and relative costs of various biomass gasifier systems are briefly discussed. The paper identifies the best known biomass power projects and includes some information on proposed and

Biomass energy conversion: conventional and advanced technologies

International Nuclear Information System (INIS)

Young, B.C.; Hauserman, W.B.

1995-01-01

Increasing interest in biomass energy conversion in recent years has focused attention on enhancing the efficiency of technologies converting biomass fuels into heat and power, their capital and operating costs and their environmental emissions. Conventional combustion systems, such as fixed-bed or grate units and entrainment units, deliver lower efficiencies (<25%) than modem coal-fired combustors (30-35%). The gasification of biomass will improve energy conversion efficiency and yield products useful for heat and power generation and chemical synthesis. Advanced biomass gasification technologies using pressurized fluidized-bed systems, including those incorporating hot-gas clean-up for feeding gas turbines or fuel cells, are being demonstrated. However, many biomass gasification processes are derivatives of coal gasification technologies and do not exploit the unique properties of biomass. This paper examines some existing and upcoming technologies for converting biomass into electric power or heat. Small-scale 1-30 MWe units are emphasized, but brief reference is made to larger and smaller systems, including those that bum coal-biomass mixtures and gasifiers that feed pilot-fuelled diesel engines. Promising advanced systems, such as a biomass integrated gasifier/gas turbine (BIG/GT) with combined-cycle operation and a biomass gasifier coupled to a fuel cell, giving cycle efficiencies approaching 50% are also described. These advanced gasifiers, typically fluid-bed designs, may be pressurized and can use a wide variety of biomass materials to generate electricity, process steam and chemical products such as methanol. Low-cost, disposable catalysts are becoming available for hot-gas clean-up (enhanced gas composition) for turbine and fuel cell systems. The advantages, limitations and relative costs of various biomass gasifier systems are briefly discussed. The paper identifies the best known biomass power projects and includes some information on proposed and

An X-ray grazing incidence phase multilayer grating

CERN Document Server

Chernov, V A; Mytnichenko, S V

2001-01-01

An X-ray grazing incidence phase multilayer grating, representing a thin grating placed on a multilayer mirror, is proposed. A high efficiency of grating diffraction can be obtained by the possibility of changing the phase shift of the wave diffracted from the multilayer under the Bragg and total external reflection conditions. A grazing incidence phase multilayer grating consisting of Pt grating stripes on a Ni/C multilayer and optimized for the hard X-ray range was fabricated. Its diffraction properties were studied at photon energies of 7 and 8 keV. The obtained maximum value of the diffraction efficiency of the +1 grating order was 9% at 7 keV and 6.5% at 8 keV. The data obtained are in a rather good accordance with the theory.

Towards freeform curved blazed gratings using diamond machining

Science.gov (United States)

Bourgenot, C.; Robertson, D. J.; Stelter, D.; Eikenberry, S.

2016-07-01

Concave blazed gratings greatly simplify the architecture of spectrographs by reducing the number of optical components. The production of these gratings using diamond-machining offers practically no limits in the design of the grating substrate shape, with the possibility of making large sag freeform surfaces unlike the alternative and traditional method of holography and ion etching. In this paper, we report on the technological challenges and progress in the making of these curved blazed gratings using an ultra-high precision 5 axes Moore-Nanotech machine. We describe their implementation in an integral field unit prototype called IGIS (Integrated Grating Imaging Spectrograph) where freeform curved gratings are used as pupil mirrors. The goal is to develop the technologies for the production of the next generation of low-cost, compact, high performance integral field unit spectrometers.

Apodized grating coupler using fully-etched nanostructures

Science.gov (United States)

Wu, Hua; Li, Chong; Li, Zhi-Yong; Guo, Xia

2016-08-01

A two-dimensional apodized grating coupler for interfacing between single-mode fiber and photonic circuit is demonstrated in order to bridge the mode gap between the grating coupler and optical fiber. The grating grooves of the grating couplers are realized by columns of fully etched nanostructures, which are utilized to digitally tailor the effective refractive index of each groove in order to obtain the Gaussian-like output diffractive mode and then enhance the coupling efficiency. Compared with that of the uniform grating coupler, the coupling efficiency of the apodized grating coupler is increased by 4.3% and 5.7%, respectively, for the nanoholes and nanorectangles as refractive index tunes layer. Project supported by the National Natural Science Foundation of China (Grant Nos. 61222501, 61335004, and 61505003), the Specialized Research Fund for the Doctoral Program of Higher Education of China (Grant No. 20111103110019), the Postdoctoral Science Foundation of Beijing Funded Project, China (Grant No. Q6002012201502), and the Science and Technology Research Project of Jiangxi Provincial Education Department, China (Grant No. GJJ150998).

Diffraction by m-bonacci gratings

International Nuclear Information System (INIS)

Monsoriu, Juan A; Giménez, Marcos H; Furlan, Walter D; Barreiro, Juan C; Saavedra, Genaro

2015-01-01

We present a simple diffraction experiment with m-bonacci gratings as a new interesting generalization of the Fibonacci ones. Diffraction by these non-conventional structures is proposed as a motivational strategy to introduce students to basic research activities. The Fraunhofer diffraction patterns are obtained with the standard equipment present in most undergraduate physics labs and are compared with those obtained with regular periodic gratings. We show that m-bonacci gratings produce discrete Fraunhofer patterns characterized by a set of diffraction peaks which positions are related to the concept of a generalized golden mean. A very good agreement is obtained between experimental and numerical results and the students’ feedback is discussed. (paper)

Second-harmonic generation in second-harmonic fiber Bragg gratings.

Science.gov (United States)

Steel, M J; de Sterke, C M

1996-06-20

We consider the production of second-harmonic light in gratings resonant with the generated field, through a Green's function approach. We recover some standard results and obtain new limits for the uniform grating case. With the extension to nonuniform gratings, we find the Green's function for the second harmonic in a grating with an arbitrary phase shift at some point. We then obtain closed form approximate expressions for the generated light for phase shifts close to π/2 and at the center of the grating. Finally, comparing the uniform and phase-shifted gratings with homogeneous materials, we discuss the enhancement in generated light and the bandwidth over which it occurs, and the consequences for second-harmonic generation in optical fiber Bragg gratings.

Simple design of slanted grating with simplified modal method.

Science.gov (United States)

Li, Shubin; Zhou, Changhe; Cao, Hongchao; Wu, Jun

2014-02-15

A simplified modal method (SMM) is presented that offers a clear physical image for subwavelength slanted grating. The diffraction characteristic of the slanted grating under Littrow configuration is revealed by the SMM as an equivalent rectangular grating, which is in good agreement with rigorous coupled-wave analysis. Based on the equivalence, we obtained an effective analytic solution for simplifying the design and optimization of a slanted grating. It offers a new approach for design of the slanted grating, e.g., a 1×2 beam splitter can be easily designed. This method should be helpful for designing various new slanted grating devices.

Studies of biomass devolatilization rates in fixed and fluidized beds; Estudo das taxas de devolatilizacao de biomassa em leito fixo e leito fluidizado

Energy Technology Data Exchange (ETDEWEB)

Sanchez, C G; Peel, B R [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica; Santos, F.J. dos [UNESP, Rio Claro, SP (Brazil). Inst. de Fisica

1991-12-31

Devolatilization time of biomass is studied in this work. In a laboratory scale fluidized bed and in a tubular furnace, samples of eucalyptus, peroba and bagasse were burned. Volatile matter burnout time were determined by visual observations (author). 7 refs., 4 figs., 7 tabs.

Defect grating modes as superimposed grating states

NARCIS (Netherlands)

van Groesen, Embrecht W.C.; Sopaheluwakan, A.; Andonowati, A.; de Ridder, R.M; de Ridder, R.M.; Altena, G; Altena, G.; Geuzebroek, D.H.; Geuzenboek, D.; Dekker, R.; Dekker, R

2003-01-01

For a symmetric grating structure with a defect, we show that a fully transmitted defect mode in the band gap can be obtained as a superposition of two steady states: an amplified and an attenuated defect state. Without scanning the whole band gap by transmission calculations, this simplifies the

Preparation and co-combustion of whole plants in a coal dust furnace; Aufbereitung und Mitverbrennung von Ganzpflanzen mit Steinkohle in einer Staubfeuerung

Energy Technology Data Exchange (ETDEWEB)

Siegle, V; Spliethoff, H; Hein, K R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

1997-12-31

Co-combustion is a favourable and simple way of utilizing biomass. Owing to the high energy density of grains, whole plants must be ground very thoroughly for use in a coal dust furnace. This can be done with low energy consumption in a hammer mill. In addition, multifuel swirl burners permit selective supply of fuel and low-NO{sub x} combustion. The fuel with the highest nitrogen content should be blown into the inner recirculation zone. (orig) [Deutsch] Die Mitverbrennung von Biomasse ist eine guenstige und schnell zu realisierende Moeglichkeit, Biomasse in grossem Umfang zu nutzen. Um Ganzpflanzen in einer Staubfeuerung mitverbrennen zu koennen, muessen diese aufgrund der hohen Energiedichte der Koerner sehr fein aufgemahlen werden. Dies ist mit einer Hammermuehle mit geringem Energieeinsatz moeglich. Durch eine geeignete Sichtung muss diese jedoch noch weiter optimiert werden. Mit Multi-Fuel-Drallbrennern ist eine stickoxidarme Verbrennung moeglich. Der Brennstoff, der den groesseren Stickstoffeintrag in die Flamme bewirkt, soltle in die innere Rezirkulationszone eingeblasen werden. (orig)

Preparation and co-combustion of whole plants in a coal dust furnace; Aufbereitung und Mitverbrennung von Ganzpflanzen mit Steinkohle in einer Staubfeuerung

Energy Technology Data Exchange (ETDEWEB)

Siegle, V.; Spliethoff, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

1996-12-31

Co-combustion is a favourable and simple way of utilizing biomass. Owing to the high energy density of grains, whole plants must be ground very thoroughly for use in a coal dust furnace. This can be done with low energy consumption in a hammer mill. In addition, multifuel swirl burners permit selective supply of fuel and low-NO{sub x} combustion. The fuel with the highest nitrogen content should be blown into the inner recirculation zone. (orig) [Deutsch] Die Mitverbrennung von Biomasse ist eine guenstige und schnell zu realisierende Moeglichkeit, Biomasse in grossem Umfang zu nutzen. Um Ganzpflanzen in einer Staubfeuerung mitverbrennen zu koennen, muessen diese aufgrund der hohen Energiedichte der Koerner sehr fein aufgemahlen werden. Dies ist mit einer Hammermuehle mit geringem Energieeinsatz moeglich. Durch eine geeignete Sichtung muss diese jedoch noch weiter optimiert werden. Mit Multi-Fuel-Drallbrennern ist eine stickoxidarme Verbrennung moeglich. Der Brennstoff, der den groesseren Stickstoffeintrag in die Flamme bewirkt, soltle in die innere Rezirkulationszone eingeblasen werden. (orig)

Response of fiber Bragg gratings to longitudinal ultrasonic waves.

Science.gov (United States)

Minardo, Aldo; Cusano, Andrea; Bernini, Romeo; Zeni, Luigi; Giordano, Michele

2005-02-01

In the last years, fiber optic sensors have been widely exploited for several sensing applications, including static and dynamic strain measurements up to acoustic detection. Among these, fiber Bragg grating sensors have been indicated as the ideal candidate for practical structural health monitoring in light of their unique advantages over conventional sensing devices. Although this class of sensors has been successfully tested for static and low-frequency measurements, the identification of sensor performances for high-frequency detection, including acoustic emission and ultrasonic investigations, is required. To this aim, the analysis of feasibilty on the use of fiber Bragg grating sensors as ultrasonic detectors has been carried out. In particular, the response of fiber Bragg gratings subjected to the longitudinal ultrasonic (US) field has been theoretically and numerically investigated. Ultrasonic field interaction has been modeled, taking into account the direct deformation of the grating pitch combined with changes in local refractive index due to the elasto-optic effect. Numerical results, obtained for both uniform and Gaussian-apodized fiber Bragg gratings, show that the grating spectrum is strongly influenced by the US field in terms of shape and central wavelength. In particular, a key parameter affecting the grating response is the ratio between the US wavelength and the grating length. Normal operation characterized by changes in wavelength of undistorted Bragg peak is possible only for US wavelengths longer than the grating length. For US wavelengths approaching the grating length, the wavelength change is accompanied by subpeaks formation and main peak amplitude modulation. This effect can be attributed to the nonuniformity of the US perturbation along the grating length. At very high US frequencies, the grating is not sensitive any longer. The results of this analysis provide useful tools for the design of grating-based ultrasound sensors for

Fuel sparing: Control of industrial furnaces using process gas as supplemental fuel

International Nuclear Information System (INIS)

Boisvert, Patrick G.; Runstedtler, Allan

2014-01-01

Combustible gases from industrial processes can be used to spare purchased fuels such as natural gas and avoid wasteful flaring of the process gases. One of the challenges of incorporating these gases into other furnaces is their intermittent availability. In order to incorporate the gases into a continuously operating furnace, the furnace control system must be carefully designed so that the payload is not affected by the changing fuel. This paper presents a transient computational fluid dynamics (CFD) model of an industrial furnace that supplements natural gas with carbon monoxide during furnace operation. A realistic control system of the furnace is simulated as part of the CFD calculation. The time dependent changes in fuels and air injection on the furnace operation is observed. It is found that there is a trade-off between over-controlling the furnace, which results in too sensitive a response to normal flow oscillations, and under-controlling, which results in a lagged response to the fuel change. - Highlights: •Intermittently available process gases used in a continuously operating furnace. •Study shows a trade-off between over-controlling and under-controlling the furnace. •Over-controlling: response too sensitive to normal flow oscillations. •Under-controlling: lagged response to changing fuel composition. •Normal flow oscillations in furnace would not be apparent in steady-state model

Undergraduate experiment with fractal diffraction gratings

International Nuclear Information System (INIS)

Monsoriu, Juan A; Furlan, Walter D; Pons, Amparo; Barreiro, Juan C; Gimenez, Marcos H

2011-01-01

We present a simple diffraction experiment with fractal gratings based on the triadic Cantor set. Diffraction by fractals is proposed as a motivating strategy for students of optics in the potential applications of optical processing. Fraunhofer diffraction patterns are obtained using standard equipment present in most undergraduate physics laboratories and compared with those obtained with conventional periodic gratings. It is shown that fractal gratings produce self-similar diffraction patterns which can be evaluated analytically. Good agreement is obtained between experimental and numerical results.

Bragg Fibers with Soliton-like Grating Profiles

Directory of Open Access Journals (Sweden)

Bugaychuk S.

2016-01-01

Full Text Available Nonlinear dynamical system corresponding to the optical holography in a nonlocal nonlinear medium with dissipation contains stable localized spatio-temporal states, namely the grid dissipative solitons. These solitons display a non-uniform profile of the grating amplitude, which has the form of the dark soliton in the reflection geometry. The transformation of the grating amplitude gives rise many new atypical effects for the beams diffracted on such grating, and they are very suitable for the fiber Brass gratings. The damped nonlinear Schrodinger equation is derived that describes the properties of the grid dissipative soliton.

Feasibility study of utilizing solar furnace technology in steel making industry

Energy Technology Data Exchange (ETDEWEB)

Abbaspoursani, K. [The Faculty of Mechanical Engineering, Takestan Islamic Azad University (Iran, Islamic Republic of)], Email: a.abbaspour@tiau.ac.ir; Tofigh, A.A.; Nahang Toudeshki, S.; Hadadian, A. [Department of Energy, Materials and Energy Research Center (Iran, Islamic Republic of)], Email: Ali.A.Tofigh@gmail.com, email: toudeshki@hotmail.com, email: Arash.Hadadian@gmail.com; Farahmandpour, B. [Iranian Fuel Conservation company (Iran, Islamic Republic of)], Email: farahmandpour@gmail.com

2011-07-01

In Iran, the casting industry consumes 33.6% of electricity production, and most of this electricity is used in the melting process. Currently, scrap preheating is done using electric arc furnaces and the aim of this study is to assess the feasibility of replacing electric arc furnaces with solar furnaces. The performance of solar furnaces in the Iran Alloy Steel Company under Yazd climate conditions was studied. It was found that the solar irradiation time and solar insulation are sufficient to operate a solar furnace with the capacity to preheat 250 thousand tons per year of scrap to 500 degrees celsius. Results showed that such a furnace would decrease energy consumption by 40 GWh per year and that it would take 5 years to return the investment. This study demonstrated that operating a solar furnace in the Iran Alloy Steel Company under Yazd climate conditions is feasible and would result in economic and environmental benefits.

10 CFR 431.72 - Definitions concerning commercial warm air furnaces.

Science.gov (United States)

2010-01-01

... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial warm air furnaces. 431... CERTAIN COMMERCIAL AND INDUSTRIAL EQUIPMENT Commercial Warm Air Furnaces § 431.72 Definitions concerning commercial warm air furnaces. The following definitions apply for purposes of this subpart D, and of subparts...

Fiber Bragg grating sensors in harsh environments: considerations and industrial monitoring applications

Science.gov (United States)

Méndez, Alexis

2017-06-01

Over the last few years, fiber optic sensors (FOS) have seen an increased acceptance and widespread use in industrial sensing and in structural monitoring in civil, aerospace, marine, oil & gas, composites and other applications. One of the most prevalent types in use today are fiber Bragg grating (FBG) sensors. Historically, FOS have been an attractive solution because of their EM immunity and suitability for use in harsh environments and rugged applications with extreme temperatures, radiation exposure, EM fields, high voltages, water contact, flammable atmospheres, or other hazards. FBG sensors have demonstrated that can operate reliably in many different harsh environment applications but proper type and fabrication process are needed, along with suitable packaging and installation procedure. In this paper, we review the impact that external factors and environmental conditions play on FBG's performance and reliability, and describe the appropriate sensor types and protection requirements suitable for a variety of harsh environment applications in industrial furnaces, cryogenic coolers, nuclear plants, maritime vessels, oil & gas wells, aerospace crafts, automobiles, and others.

Neutron diffraction from holographic gratings in PMMA

International Nuclear Information System (INIS)

Havermeyer, F.; Kraetzig, E.; Rupp, R.A.; Schubert, D.W.

1999-01-01

Complete text of publication follows. By definition photorefractive materials change the refractive index for light under the action of light. Using the spatially modulated light intensity pattern from the interference of two plane waves, volume phase gratings with accurately defined spacings can be produced. Depending on the material there are many physical origins for these gratings, but in most cases they are linked to a density modulation and, consequently, to a refractive index grating for neutrons. By diffraction of light or neutrons from such gratings even small refractive index changes down to Δn ∼ 10 -7 - 10 -9 can be measured. In our photopolymer system PMMA/MMA (poly(methyl methacrylate) with a content of 10-20% of the residual monomer methyl methacrylate) inhomogeneous illumination leads to local post-polymerisation processes of the residual monomer. The resulting light-optical refractive index grating is caused by the modulation of the monomer/polymer ratio as well as by the modulation of the total density. Only by the unique combination of methods for light and neutron diffraction, available at HOLONS (Holography and Neutron Scattering, instrument at the GKSS research centre), both contributions can be separated. We discuss the angular dependence of the neutron diffraction efficiency for weakly and strongly (efficiencies up to 60% have been achieved) modulated gratings and propose a simple model for the evaluation of the gratings. (author)

TECHNOLOGICAL PECULIARITIES O F MELTING AND OUT-OF-FURNACE PROCESSING OF BALANCED STEELS IN CONDITIONS OF ELECTRIC FURNACE STEELMAKING AND CONTINUOUS CASTING

Directory of Open Access Journals (Sweden)

S. V. Terletski

2007-01-01

Full Text Available The technological peculiarities of melting and out-of-furnace processing of balanced steels in conditions of electric furnace steelmaking and continuous cast of RUP “BMZ” are considered.

Multiphase flow modelling of furnace tapholes

OpenAIRE

Reynolds, Quinn G.; Erwee, Markus W.

2017-01-01

Pyrometallurgical furnaces of many varieties make use of tapholes in order to facilitate the removal of molten process material from inside the vessel. Correct understanding and operation of the taphole is essential for optimal performance of such furnaces. The present work makes use of computational fluid dynamics models generated using the OpenFOAM® framework in order to study flow behaviour in the taphole system. Single-phase large-eddy simulation models are used to quantify the discharge ...

Experimental Investigation into the Combustion Characteristics on the Co-firing of Biomass with Coal as a Function of Particle Size and Blending Ratio

Energy Technology Data Exchange (ETDEWEB)

Lkhagvadorj, Sh; Kim, Sang In; Lim, Ho; Kim, Seung Mo; Jeon, Chung Hwan [Pusan National Univ., Busan (Korea, Republic of); Lee, Byoung Hwa [Doosan Heavy Industries and Construction, Ltd., Changwon (Korea, Republic of)

2016-01-15

Co-firing of biomass with coal is a promising combustion technology in a coal-fired power plant. However, it still requires verifications to apply co-firing in an actual boiler. In this study, data from the Thermogravimetric analyzer(TGA) and Drop tube furnace(DTF) were used to obtain the combustion characteristics of biomass when co-firing with coal. The combustion characteristics were verified using experimental results including reactivity from the TGA and Unburned carbon(UBC) data from the DTF. The experiment also analyzed with the variation of the biomass blending ratio and biomass particle size. It was determined that increasing the biomass blending ratio resulted in incomplete chemical reactions due to insufficient oxygen levels because of the rapid initial combustion characteristics of the biomass. Thus, the optimum blending condition of the biomass based on the results of this study was found to be 5 while oxygen enrichment reduced the increase of UBC that occurred during combustion of blended biomass and coal.

Data-Reconciliation Based Fault-Tolerant Model Predictive Control for a Biomass Boiler

Directory of Open Access Journals (Sweden)

Palash Sarkar

2017-02-01

Full Text Available This paper presents a novel, effective method to handle critical sensor faults affecting a control system devised to operate a biomass boiler. In particular, the proposed method consists of integrating a data reconciliation algorithm in a model predictive control loop, so as to annihilate the effects of faults occurring in the sensor of the flue gas oxygen concentration, by feeding the controller with the reconciled measurements. Indeed, the oxygen content in flue gas is a key variable in control of biomass boilers due its close connections with both combustion efficiency and polluting emissions. The main benefit of including the data reconciliation algorithm in the loop, as a fault tolerant component, with respect to applying standard fault tolerant methods, is that controller reconfiguration is not required anymore, since the original controller operates on the restored, reliable data. The integrated data reconciliation–model predictive control (MPC strategy has been validated by running simulations on a specific type of biomass boiler—the KPA Unicon BioGrate boiler.

Immersion Gratings for Infrared High-resolution Spectroscopy

Science.gov (United States)

Sarugaku, Yuki; Ikeda, Yuji; Kobayashi, Naoto; Kaji, Sayumi; Sukegawa, Takashi; Sugiyama, Shigeru; Nakagawa, Takao; Arasaki, Takayuki; Kondo, Sohei; Nakanishi, Kenshi; Yasui, Chikako; Kawakita, Hideyo

2016-10-01

High-resolution spectroscopy in the infrared wavelength range is essential for observations of minor isotopologues, such as HDO for water, and prebiotic organic molecules like hydrocarbons/P-bearing molecules because numerous vibrational molecular bands (including non-polar molecules) are located in this wavelength range. High spectral resolution enables us to detect weak lines without spectral line confusion. This technique has been widely used in planetary sciences, e.g., cometary coma (H2O, CO, and organic molecules), the martian atmosphere (CH4, CO2, H2O and HDO), and the upper atmosphere of gas giants (H3+ and organic molecules such as C2H6). Spectrographs with higher resolution (and higher sensitivity) still have a potential to provide a plenty of findings. However, because the size of spectrographs scales with the spectral resolution, it is difficult to realize it.Immersion grating (IG), which is a diffraction grating wherein the diffraction surface is immersed in a material with a high refractive index (n > 2), provides n times higher spectral resolution compared to a reflective grating of the same size. Because IG reduces the size of spectrograph to 1/n compared to the spectrograph with the same spectral resolution using a conventional reflective grating, it is widely acknowledged as a key optical device to realize compact spectrographs with high spectral resolution.Recently, we succeeded in fabricating a CdZnTe immersion grating with the theoretically predicted diffraction efficiency by machining process using an ultrahigh-precision five-axis processing machine developed by Canon Inc. Using the same technique, we completed a practical germanium (Ge) immersion grating with both a reflection coating on the grating surface and the an AR coating on the entrance surface. It is noteworthy that the wide wavelength range from 2 to 20 um can be covered by the two immersion gratings.In this paper, we present the performances and the applications of the immersion

The Automation Control System Design of Walking Beam Heating Furnace

Directory of Open Access Journals (Sweden)

Hong-Yu LIU

2014-10-01

Full Text Available Combining the transformation project of certain strip steel rolling production line, the techniques process of walking beam heating furnace was elaborated in this paper. The practical application of LOS-T18-2ZC1 laser detector was elaborated. The network communication model of walking beam heating furnace control system was designed. The realization method of production process automation control was elaborated. The entire automation control system allocation picture and PLC power distribution system picture of walking beam heating furnace were designed. Charge machine movement process was elaborated. Walking beam movement process was elaborated. Extractor movement process was elaborated. The hydraulic station of walking mechanism was elaborated. Relative control circuit diagram was designed. The control function of parallel shift motor, uplifted and degressive motor was elaborated. The control circuit diagram of parallel shift motor of charge machine and extractor of first heating furnace was designed. The control circuit diagram of uplifted and degressive motor of charge machine and extractor of first heating furnace was designed. The realization method of steel blank length test function was elaborated. The realization method of tracking and sequence control function of heating furnace field roller were elaborated. The design provides important reference base for enhancing walking beam heating furnace control level.

Grism and immersion grating for space telescope

Science.gov (United States)

Ebizuka, Noboru; Oka, Kiko; Yamada, Akiko; Ishikawa, Mami; Kashiwagi, Masako; Kodate, Kashiko; Hirahara, Yasuhiro; Sato, Shuji; Kawabata, Koji S.; Wakaki, Moriaki; Morita, Shin-ya; Simizu, Tomoyuki; Yin, Shaohui; Omori, Hitoshi; Iye, Masanori

2017-11-01

The grism is a versatile dispersion element for an astronomical instrument ranging from ultraviolet to infrared. Major benefit of using a grism in a space application, instead of a reflection grating, is the size reduction of optical system because collimator and following optical elements could locate near by the grism. The surface relief (SR) grism is consisted a transmission grating and a prism, vertex angle of which is adjusted to redirect the diffracted beam straight along the direct vision direction at a specific order and wavelength. The volume phase holographic (VPH) grism consists a thick VPH grating sandwiched between two prisms, as specific order and wavelength is aligned the direct vision direction. The VPH grating inheres ideal diffraction efficiency on a higher dispersion application. On the other hand, the SR grating could achieve high diffraction efficiency on a lower dispersion application. Five grisms among eleven for the Faint Object Camera And Spectrograph (FOCAS) of the 8.2m Subaru Telescope with the resolving power from 250 to 3,000 are SR grisms fabricated by a replication method. Six additional grisms of FOCAS with the resolving power from 3,000 to 7,000 are VPH grisms. We propose "Quasi-Bragg grism" for a high dispersion spectroscopy with wide wavelength range. The germanium immersion grating for instance could reduce 1/64 as the total volume of a spectrograph with a conventional reflection grating since refractive index of germanium is over 4.0 from 1.6 to 20 μm. The prototype immersion gratings for the mid-InfraRed High dispersion Spectrograph (IRHS) are successfully fabricated by a nano-precision machine and grinding cup of cast iron with electrolytic dressing method.

Modeling of aerodynamics in vortex furnace

Energy Technology Data Exchange (ETDEWEB)

Anufriev, I.; Krasinsky, D. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Salomatov, V.; Anikin, Y.; Sharypov, O. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Novosibirsk State Univ. (Russian Federation); Enkhjargal, Kh. [Mongol Univ. of Science and Technology, Ulan Bator (Mongolia)

2013-07-01

At present, the torch burning technology of pulverized-coal fuel in vortex flow is one of the most prospective and environmentally-friendly combustion technologies of low-grade coals. Appropriate organization of aerodynamics may influence stability of temperature and heat flux distributions, increase slag catching, and reduce toxic emissions. Therefore, from scientific point of view it is interesting to investigate aerodynamics in the devices aiming at justification of design and operating parameters for new steam generators with vortex furnace, and upgrade of existing boiler equipment. The present work is devoted to physical and mathematical modeling of interior aerodynamics of vortex furnace of steam generator of thermal power plants. Research was carried out on the air isothermal model which geometry was similar to one section of the experimental- industrial boiler TPE-427 of Novosibirsk TPS-3. Main elements of vortex furnace structure are combustion chamber, diffuser, and cooling chamber. The model is made from organic glass; on the front wall two rectangular nozzles (through which compressed air is injected) are placed symmetrically at 15 to the horizon. The Laser Doppler Velocimeter LAD-05 was used for non-contact measurement of vortex flow characteristics. Two velocity components in the XY-plane (in different cross- sections of the model) were measured in these experiments. Reynolds number was 3.10{sup 5}. Numerical simulation of 3-D turbulent isothermal flow was performed with the use of CFD package FLUENT. Detailed structure of the flow in vortex furnace model has been obtained in predictions. The distributions of main flow characteristics (pressure, velocity and vorticity fields, turbulent kinetic energy) are presented. The obtained results may be used at designing boilers with vortex furnace. Computations were performed using the supercomputer NKS-160.

46 CFR 59.15-5 - Stayed furnaces and combustion chambers.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Stayed furnaces and combustion chambers. 59.15-5 Section... and combustion chambers. (a) Where the plate forming the walls of stayed furnaces or combustion... wall of a stayed furnace or combustion chamber, the defective portion of the plate shall be cut away...

Development and Validation of a 3-Dimensional CFB Furnace Model

Science.gov (United States)

Vepsäläinen, Arl; Myöhänen, Karl; Hyppäneni, Timo; Leino, Timo; Tourunen, Antti

At Foster Wheeler, a three-dimensional CFB furnace model is essential part of knowledge development of CFB furnace process regarding solid mixing, combustion, emission formation and heat transfer. Results of laboratory and pilot scale phenomenon research are utilized in development of sub-models. Analyses of field-test results in industrial-scale CFB boilers including furnace profile measurements are simultaneously carried out with development of 3-dimensional process modeling, which provides a chain of knowledge that is utilized as feedback for phenomenon research. Knowledge gathered by model validation studies and up-to-date parameter databases are utilized in performance prediction and design development of CFB boiler furnaces. This paper reports recent development steps related to modeling of combustion and formation of char and volatiles of various fuel types in CFB conditions. Also a new model for predicting the formation of nitrogen oxides is presented. Validation of mixing and combustion parameters for solids and gases are based on test balances at several large-scale CFB boilers combusting coal, peat and bio-fuels. Field-tests including lateral and vertical furnace profile measurements and characterization of solid materials provides a window for characterization of fuel specific mixing and combustion behavior in CFB furnace at different loads and operation conditions. Measured horizontal gas profiles are projection of balance between fuel mixing and reactions at lower part of furnace and are used together with both lateral temperature profiles at bed and upper parts of furnace for determination of solid mixing and combustion model parameters. Modeling of char and volatile based formation of NO profiles is followed by analysis of oxidizing and reducing regions formed due lower furnace design and mixing characteristics of fuel and combustion airs effecting to formation ofNO furnace profile by reduction and volatile-nitrogen reactions. This paper presents

Alkali-activated blast furnace slag-zeolite cements and concretes

International Nuclear Information System (INIS)

Rakhimov, R.; Rakhimova, N.

2012-01-01

The aim of this work has been the study of alkali-activated slag-zeolite cements and concretes based on them. Various compositions have been tested and some characteristics such as the compressive strength have been measured versus zeolite additions. A table lists the specific surface area and particle size distributions of different cements. The conclusions of the study are the following. First, alkali-activated slag cements and concretes based on them are effective for immobilization of radioactive wastes and the production of building structures, designed for high radiation load. Secondly, zeolite-containing mineral additions are able to increase the immobilization capacity and radiation resistance of alkali-activated blast furnace slag cements and concretes. Thirdly, the efficiency of different zeolite-containing additions - 10% to increase alkali-activated blast furnace slag-zeolite cement strength was established. It is with alkaline components of water-glass, sodium carbonate, sodium sulphate. Fourth, the effective way of introducing zeolite additions in alkali-activated blast furnace slag-zeolite cement is inter-grinding of the slag and addition. Increase in strength of alkali-activated blast furnace slag-zeolite cement stone is 40% higher than that of the stone of a mixture of separately milled components. Fifth, Alkali-activated blast furnace slag-zeolite cements with zeolite-containing additions with a compressive strength of 10.1 to 140 MPa; alkali-activated blast furnace slag-zeolite cements mortars with compressive strength from 35.2 to 97.7 MPa; alkali-activated blast furnace slag-zeolite cements concretes with compressive strength up to 84.5 MPa and frost resistant up to 800 cycles were obtained

Fibre gratings for high temperature sensor applications

Science.gov (United States)

Canning, J.; Sommer, K.; Englund, M.

2001-07-01

Phosphosilicate fibre gratings can be stabilized at temperatures in excess of 500 °C for sensor applications by optimizing thermal and UV presensitization recipes. Furthermore, the use of 193 nm presensitization prevents the formation of OH absorption bands, extending the use of fibre gratings across the entire wavelength spectrum. Gratings for operation at 700 °C retaining up to 70% reflectivity after 30 min are demonstrated.

Polarization sensitivity testing of off-plane reflection gratings

Science.gov (United States)

Marlowe, Hannah; McEntaffer, Randal L.; DeRoo, Casey T.; Miles, Drew M.; Tutt, James H.; Laubis, Christian; Soltwisch, Victor

2015-09-01

Off-Plane reflection gratings were previously predicted to have different efficiencies when the incident light is polarized in the transverse-magnetic (TM) versus transverse-electric (TE) orientations with respect to the grating grooves. However, more recent theoretical calculations which rigorously account for finitely conducting, rather than perfectly conducting, grating materials no longer predict significant polarization sensitivity. We present the first empirical results for radially ruled, laminar groove profile gratings in the off-plane mount which demonstrate no difference in TM versus TE efficiency across our entire 300-1500 eV bandpass. These measurements together with the recent theoretical results confirm that grazing incidence off-plane reflection gratings using real, not perfectly conducting, materials are not polarization sensitive.

Similarity of Ferrosilicon Submerged Arc Furnaces With Different Geometrical Parameters

Directory of Open Access Journals (Sweden)

Machulec B.

2017-12-01

Full Text Available In order to determine reasons of unsatisfactory production output regarding one of the 12 MVA furnaces, a comparative analysis with a furnace of higher power that showed a markedly better production output was performed. For comparison of ferrosilicon furnaces with different geometrical parameters and transformer powers, the theory of physical similarity was applied. Geometrical, electrical and thermal parameters of the reaction zones are included in the comparative analysis. For furnaces with different geometrical parameters, it is important to ensure the same temperature conditions of the reaction zones. Due to diverse mechanisms of heat generation, different criteria for determination of thermal and electrical similarity for the upper and lower reaction zones were assumed contrary to other publications. The parameter c3 (Westly was assumed the similarity criterion for the upper furnace zones where heat is generated as a result of resistive heating while the parameter J1 (Jaccard was assumed the similarity criterion for the lower furnace zones where heat is generated due to arc radiation.

Polymer optical fiber bragg grating sensors

DEFF Research Database (Denmark)

Stefani, Alessio; Yuan, Scott Wu; Andresen, Søren

2010-01-01

Fiber-optical accelerometers based on polymer optical fiber Bragg gratings are reported. We have written fiber Bragg gratings for 1550 nm and 850 nm operations, characterized their temperature and strain response, and tested their performance in a prototype accelerometer....

Overview of diffraction gratings technologies for space-flight satellites and astronomy

Science.gov (United States)

Cotel, Arnaud; Liard, Audrey; Desserouer, Frédéric; Bonnemason, Francis; Pichon, Pierre

2014-09-01

The diffraction gratings are widely used in Space-flight satellites for spectrograph instruments or in ground-based telescopes in astronomy. The diffraction gratings are one of the key optical components of such systems and have to exhibit very high optical performances. HORIBA Jobin Yvon S.A.S. (part of HORIBA Group) is in the forefront of such gratings development for more than 40 years. During the past decades, HORIBA Jobin Yvon (HJY) has developed a unique expertise in diffraction grating design and manufacturing processes for holographic, ruled or etched gratings. We will present in this paper an overview of diffraction grating technologies especially designed for space and astronomy applications. We will firstly review the heritage of the company in this field with the space qualification of different grating types. Then, we will describe several key grating technologies developed for specific space or astronomy projects: ruled blazed low groove density plane reflection grating, holographic blazed replica plane grating, high-groove density holographic toroidal and spherical grating and transmission Fused Silica Etched (FSE) grismassembled grating.

Gratings for synchrotron and FEL beamlines: a project for the manufacture of ultra-precise gratings at Helmholtz Zentrum Berlin.

Science.gov (United States)

Siewert, F; Löchel, B; Buchheim, J; Eggenstein, F; Firsov, A; Gwalt, G; Kutz, O; Lemke, St; Nelles, B; Rudolph, I; Schäfers, F; Seliger, T; Senf, F; Sokolov, A; Waberski, Ch; Wolf, J; Zeschke, T; Zizak, I; Follath, R; Arnold, T; Frost, F; Pietag, F; Erko, A

2018-01-01

Blazed gratings are of dedicated interest for the monochromatization of synchrotron radiation when a high photon flux is required, such as, for example, in resonant inelastic X-ray scattering experiments or when the use of laminar gratings is excluded due to too high flux densities and expected damage, for example at free-electron laser beamlines. Their availability became a bottleneck since the decommissioning of the grating manufacture facility at Carl Zeiss in Oberkochen. To resolve this situation a new technological laboratory was established at the Helmholtz Zentrum Berlin, including instrumentation from Carl Zeiss. Besides the upgraded ZEISS equipment, an advanced grating production line has been developed, including a new ultra-precise ruling machine, ion etching technology as well as laser interference lithography. While the old ZEISS ruling machine GTM-6 allows ruling for a grating length up to 170 mm, the new GTM-24 will have the capacity for 600 mm (24 inch) gratings with groove densities between 50 lines mm -1 and 1200 lines mm -1 . A new ion etching machine with a scanning radiofrequency excited ion beam (HF) source allows gratings to be etched into substrates of up to 500 mm length. For a final at-wavelength characterization, a new reflectometer at a new Optics beamline at the BESSY-II storage ring is under operation. This paper reports on the status of the grating fabrication, the measured quality of fabricated items by ex situ and in situ metrology, and future development goals.

Heat treatment of nuclear reactor pump part in integrated furnace facility

International Nuclear Information System (INIS)

Anon.

1983-01-01

A flexible heat treating system is meeting strict work specifications while accommodating the production flow pattern requirements and floor space needs of Advanced Metal Treating, Inc., Butler, Wis. Modular design and appropriate furnace configurations allow realization of the most efficient heat treat processing and energy use in a relatively small production area. The totally-integrated system (Pacemaker--manufactured by Lindberg, A Unit of General Signal, Chicago) consists of an electric integral-quench furnace with companion draw furnaces, washer unit and a material transfer car. With its one-side, inout configuration, the furnace operates with a minimum of drawing and washing equipment. The integral-quench furnace has a work chamber dimension of 30 by 48 by 30 inches (76.2 x 122 x 76.2 cm). The firm has two of these units, plus three in-out draw furnaces, one washer, one transfer car and two endothermic gas generators

Corrugated grating on organic multilayer Bragg reflector

Science.gov (United States)

Jaquet, Sylvain; Scharf, Toralf; Herzig, Hans Peter

2007-08-01

Polymeric multilayer Bragg structures are combined with diffractive gratings to produce artificial visual color effects. A particular effect is expected due to the angular reflection dependence of the multilayer Bragg structure and the dispersion caused by the grating. The combined effects can also be used to design particular filter functions and various resonant structures. The multilayer Bragg structure is fabricated by spin-coating of two different low-cost polymer materials in solution on a cleaned glass substrate. These polymers have a refractive index difference of about 0.15 and permit multilayer coatings without interlayer problems. Master gratings of different periods are realized by laser beam interference and replicated gratings are superimposed on the multilayer structure by soft embossing in a UV curing glue. The fabrication process requires only polymer materials. The obtained devices are stable and robust. Angular dependent reflection spectrums for the visible are measured. These results show that it is possible to obtain unexpected reflection effects. A rich variety of color spectra can be generated, which is not possible with a single grating. This can be explained by the coupling of transmission of grating orders and the Bragg reflection band. A simple model permits to explain some of the spectral vs angular dependence of reflected light.

Dynamic optical coupled system employing Dammann gratings

Science.gov (United States)

Di, Caihui; Zhou, Changhe; Ru, Huayi

2004-10-01

With the increasing of the number of users in optical fiber communications, fiber-to-home project has a larger market value. Then the need of dynamic optical couplers, especially of N broad-band couplers, becomes greater. Though some advanced fiber fusion techniques have been developed, they still have many shortcomings. In this paper we propose a dynamic optical coupled system employing even-numbered Dammann gratings, which have the characteristic that the phase distribution in the first half-period accurately equals to that in the second-period with π phase inversion. In our experiment, we divide a conventional even-numbered Dammann grating into two identical gratings. The system can achieve the beam splitter and combiner as the switch between them according to the relative shift between two complementary gratings. When there is no shift between the gratings, the demonstrated 1×8 dynamic optical coupler achieves good uniformity of 0.06 and insertion loss of around 10.8 dB for each channel as a splitter. When the two gratings have an accurate shift of a half-period between them, our system has a low insertion loss of 0.46 dB as a combiner at a wavelength of 1550 nm.

Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

Directory of Open Access Journals (Sweden)

D. Baricová

2010-04-01

Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

Fabrication of high edge-definition steel-tape gratings for optical encoders

Science.gov (United States)

Ye, Guoyong; Liu, Hongzhong; Yan, Jiawei; Ban, Yaowen; Fan, Shanjin; Shi, Yongsheng; Yin, Lei

2017-10-01

High edge definition of a scale grating is the basic prerequisite for high measurement accuracy of optical encoders. This paper presents a novel fabrication method of steel tape gratings using graphene oxide nanoparticles as anti-reflective grating strips. Roll-to-roll nanoimprint lithography is adopted to manufacture the steel tape with hydrophobic and hydrophilic pattern arrays. Self-assembly technology is employed to obtain anti-reflective grating strips by depositing the graphene oxide nanoparticles on hydrophobic regions. A thin SiO2 coating is deposited on the grating to protect the grating strips. Experimental results confirm that the proposed fabrication process enables a higher edge definition in making steel-tape gratings, and the new steel tape gratings offer better performance than conventional gratings.

Non-polluting steam generators with fluidized-bed furnaces

Energy Technology Data Exchange (ETDEWEB)

Brandes, H [Deutsche Babcock A.G., Oberhausen (Germany, F.R.)

1979-07-01

The author reports on a 35 MW steam generator with hard coal fluidized-bed furnace a planned 35 MW steam generator with flotation-dirt fluidized-bed furnace, and on planned steam generators for fluidized-bed firing of hard coal up to a steam power of about 200 MW.

Gasification of biomass in a drop tube furnace. Foergasning av biomassa i fallroersreaktor

Energy Technology Data Exchange (ETDEWEB)

Hallgren, A; Andersson, L A; Bjerle, I [Lund Univ. (SE). Dept. of Chemical Engineering 2

1989-11-01

The aim of the present investigation of steam gasification is mainly to study the influence on gas production (quantity, composition) for different temperatures, dwells, and partial pressure of steam and nitrogen in a drop tube furnace. The range of temperature in the experiments was 1000-1400 deg C, range of dwell 0.25-1 sec, and range of water vapor/nitrogen partial pressure ratio 25/75 to 75/25. The degree of burnup increases with increasing dwell. Highest burnup is found at the highest tmperatures. In CO{sub 2} atmosphere the degree of burnup is slightly higher than in N{sub 2} atmosphere. In the steam experiments is shown that a long dwell as well as a high water vapor partial pressure increases burnup. The product gas consists mainly of carbon monoxide and hydrogen, but ca 10% each of carbon dioxide and methane are also found. Hydrocarbons like ethene, acetylene and ethane are also found, but only in a total amount of less than 5%. The experiments in water vapor atmosphere show that a change in steam partial pressure has a very small effect on the composition of the product gas for the temperature range studied. (O.S.) (7 figs.).

Suppressing Ghost Diffraction in E-Beam-Written Gratings

Science.gov (United States)

Wilson, Daniel; Backlund, Johan

2009-01-01

A modified scheme for electron-beam (E-beam) writing used in the fabrication of convex or concave diffraction gratings makes it possible to suppress the ghost diffraction heretofore exhibited by such gratings. Ghost diffraction is a spurious component of diffraction caused by a spurious component of grating periodicity as described below. The ghost diffraction orders appear between the main diffraction orders and are typically more intense than is the diffuse scattering from the grating. At such high intensity, ghost diffraction is the dominant source of degradation of grating performance. The pattern of a convex or concave grating is established by electron-beam writing in a resist material coating a substrate that has the desired convex or concave shape. Unfortunately, as a result of the characteristics of electrostatic deflectors used to control the electron beam, it is possible to expose only a small field - typically between 0.5 and 1.0 mm wide - at a given fixed position of the electron gun relative to the substrate. To make a grating larger than the field size, it is necessary to move the substrate to make it possible to write fields centered at different positions, so that the larger area is synthesized by "stitching" the exposed fields.

Biomass pyrolysis/gasification for product gas production: the overall investigation of parametric effects

International Nuclear Information System (INIS)

Chen, G.; Andries, J.; Luo, Z.; Spliethoff, H.

2003-01-01

The conventional biomass pyrolysis/gasification process for production of medium heating value gas for industrial or civil applications faces two disadvantages, i.e. low gas productivity and the accompanying corrosion of downstream equipment caused by the high content of tar vapour contained in the gas phase. The objective of this paper is to overcome these disadvantages, and therefore, the effects of the operating parameters on biomass pyrolysis are investigated in a laboratory setup based on the principle of keeping the heating value of the gas almost unchanged. The studied parameters include reaction temperature, residence time of volatile phase in the reactor, physico-chemical pretreatment of biomass particles, heating rate of the external heating furnace and improvement of the heat and mass transfer ability of the pyrolysis reactor. The running temperature of a separate cracking reactor and the geometrical configuration of the pyrolysis reactor are also studied. However, due to time limits, different types of catalysts are not used in this work to determine their positive influences on biomass pyrolysis behaviour. The results indicate that product gas production from biomass pyrolysis is sensitive to the operating parameters mentioned above, and the product gas heating value is high, up to 13-15 MJ/N m 3

Influence of pyrolysis conditions on the structure and gasification reactivity of biomass chars

Energy Technology Data Exchange (ETDEWEB)

E. Cetin; B. Moghtaderi; R. Gupta; T.F. Wall [University of Newcastle, Callaghan, NSW (Australia). Discipline of Chemical Engineering, Faculty of Engineering and Built Environment, School of Engineering

2004-11-01

The physical and chemical structure as well as gasification reactivities of chars generated from several biomass species (i.e. pinus radiata, eucalyptus maculata and sugar cane bagasse) were studied to gain insight into the role of heating rate and pressure on the gasification characteristics of biomass chars. Char samples were generated in a suite of reactors including a wire mesh reactor, a tubular reactor, and a drop tube furnace. Scanning electron microscopy analysis, X-ray diffractometry, digital cinematography and surface area analysis were employed to determine the impact of operating conditions on the char structure. The global gasification reactivities of char samples were also determined for a range of pressures between 1 and 20 bar using pressurised thermogravimetric analysis technique. Char reactivities were found to increase with increasing pyrolysis heating rates and decreasing pyrolysis pressure. It was found that under high heating rates the char particles underwent plastic deformation (i.e. melted) developing a structure different to that of the virgin biomass. Pressure was also found to influence the physical and chemical structures of char particles. The difference in the gasification reactivities of biomass chars at pressure was found to correlate well with the effect of pyrolysis pressure on the graphitisation process in the biomass char structure. 29 refs., 18 figs., 2 tabs.

Perturbative approach to continuum generation in a fiber Bragg grating.

Science.gov (United States)

Westbrook, P S; Nicholson, J W

2006-08-21

We derive a perturbative solution to the nonlinear Schrödinger equation to include the effect of a fiber Bragg grating whose bandgap is much smaller than the pulse bandwidth. The grating generates a slow dispersive wave which may be computed from an integral over the unperturbed solution if nonlinear interaction between the grating and unperturbed waves is negligible. Our approach allows rapid estimation of large grating continuum enhancement peaks from a single nonlinear simulation of the waveguide without grating. We apply our method to uniform and sampled gratings, finding good agreement with full nonlinear simulations, and qualitatively reproducing experimental results.

Volume phase holographic gratings for the Subaru Prime Focus Spectrograph: performance measurements of the prototype grating set

Science.gov (United States)

Barkhouser, Robert H.; Arns, James; Gunn, James E.

2014-08-01

The Prime Focus Spectrograph (PFS) is a major instrument under development for the 8.2 m Subaru telescope on Mauna Kea. Four identical, fixed spectrograph modules are located in a room above one Nasmyth focus. A 55 m fiber optic cable feeds light into the spectrographs from a robotic fiber positioner mounted at the telescope prime focus, behind the wide field corrector developed for Hyper Suprime-Cam. The positioner contains 2400 fibers and covers a 1.3 degree hexagonal field of view. Each spectrograph module will be capable of simultaneously acquiring 600 spectra. The spectrograph optical design consists of a Schmidt collimator, two dichroic beamsplitters to separate the light into three channels, and for each channel a volume phase holographic (VPH) grating and a dual- corrector, modified Schmidt reimaging camera. This design provides a 275 mm collimated beam diameter, wide simultaneous wavelength coverage from 380 nm to 1.26 µm, and good imaging performance at the fast f/1.1 focal ratio required from the cameras to avoid oversampling the fibers. The three channels are designated as the blue, red, and near-infrared (NIR), and cover the bandpasses 380-650 nm (blue), 630-970 nm (red), and 0.94-1.26 µm (NIR). A mosaic of two Hamamatsu 2k×4k, 15 µm pixel CCDs records the spectra in the blue and red channels, while the NIR channel employs a 4k×4k, substrate-removed HAWAII-4RG array from Teledyne, with 15 µm pixels and a 1.7 µm wavelength cutoff. VPH gratings have become the dispersing element of choice for moderate-resolution astronomical spectro- graphs due their potential for very high diffraction efficiency, low scattered light, and the more compact instru- ment designs offered by transmissive dispersers. High quality VPH gratings are now routinely being produced in the sizes required for instruments on large telescopes. These factors made VPH gratings an obvious choice for PFS. In order to reduce risk to the project, as well as fully exploit the performance

Exploiting a Transmission Grating Spectrometer

Energy Technology Data Exchange (ETDEWEB)

Ronald E. Bell

2004-12-08

The availability of compact transmission grating spectrometers now allows an attractive and economical alternative to the more familiar Czerny-Turner configuration for many high-temperature plasma applications. Higher throughput is obtained with short focal length refractive optics and stigmatic imaging. Many more spectra can be obtained with a single spectrometer since smaller, more densely packed optical input fibers can be used. Multiple input slits, along with a bandpass filter, can be used to maximize the number of spectra per detector, providing further economy. Curved slits can correct for the strong image curvature of the short focal length optics. Presented here are the governing grating equations for both standard and high-dispersion transmission gratings, defining dispersion, image curvature, and desired slit curvature, that can be used in the design of improved plasma diagnostics.

Exploiting a Transmission Grating Spectrometer

International Nuclear Information System (INIS)

Bell, Ronald E.

2004-01-01

The availability of compact transmission grating spectrometers now allows an attractive and economical alternative to the more familiar Czerny-Turner configuration for many high-temperature plasma applications. Higher throughput is obtained with short focal length refractive optics and stigmatic imaging. Many more spectra can be obtained with a single spectrometer since smaller, more densely packed optical input fibers can be used. Multiple input slits, along with a bandpass filter, can be used to maximize the number of spectra per detector, providing further economy. Curved slits can correct for the strong image curvature of the short focal length optics. Presented here are the governing grating equations for both standard and high-dispersion transmission gratings, defining dispersion, image curvature, and desired slit curvature, that can be used in the design of improved plasma diagnostics

Danish Experiences with Deposit Probe Measurements in Grate and Pulverized Fuel Biomass Power Boilers

DEFF Research Database (Denmark)

Hansen, Stine Broholm; Jensen, Peter Arendt; Jappe Frandsen, Flemming

2012-01-01

Several measuring campaigns with focus on deposition behavior have been conducted at full-scale power plants firing biomass in Denmark. These campaigns have been reviewed in this work. The focus is the obtained experiences on deposit formation, shedding and chemistry. When comparing results from...

Grating-Coupled Waveguide Cloaking

International Nuclear Information System (INIS)

Wang Jia-Fu; Qu Shao-Bo; Ma Hua; Wang Cong-Min; Wang Xin-Hua; Zhou Hang; Xu Zhuo; Xia Song

2012-01-01

Based on the concept of a grating-coupled waveguide (GCW), a new strategy for realizing EM cloaking is presented. Using metallic grating, incident waves are firstly coupled into the effective waveguide and then decoupled into free space behind, enabling EM waves to pass around the obstacle. Phase compensation in the waveguide keeps the wave-front shape behind the obstacle unchanged. Circular, rectangular and triangular cloaks are presented to verify the robustness of the GCW cloaking. Electric field animations and radar cross section (RCS) comparisons convincingly demonstrate the cloaking effect

Dual-function beam splitter of a subwavelength fused-silica grating.

Science.gov (United States)

Feng, Jijun; Zhou, Changhe; Zheng, Jiangjun; Cao, Hongchao; Lv, Peng

2009-05-10

We present the design and fabrication of a novel dual-function subwavelength fused-silica grating that can be used as a polarization-selective beam splitter. For TM polarization, the grating can be used as a two-port beam splitter at a wavelength of 1550 nm with a total diffraction efficiency of 98%. For TE polarization, the grating can function as a high-efficiency grating, and the diffraction efficiency of the -1st order is 95% under Littrow mounting. This dual-function grating design is based on a simplified modal method. By using the rigorous coupled-wave analysis, the optimum grating parameters can be determined. Holographic recording technology and inductively coupled plasma etching are used to manufacture the fused-silica grating. Experimental results are in agreement with the theoretical values.

Multikilowatt variable frequency microwave furnace

International Nuclear Information System (INIS)

Bible, D.W.; Lauf, R.J.; Everleigh, C.A.

1992-01-01

In this paper, the authors describe a new type of microwave processing furnace in which the frequency can be varied continuously from 4 to 8 GHz and the power level varied from zero up to 2.5 kW. The extraordinary bandwidth of this furnace is achieved by using a traveling wave tube (TWT) amplifier originally developed for electronic warfare applications. The TWT is a linear beam device characterized by a traveling electromagnetic wave that continuously extracts energy longitudinally along the path of an electron beam. The TWT, unlike other microwave tubes such as the magnetron, klystron, gyrotron, and others, does not depend upon resonant RF fields and is therefore capable of wide bandwidth operation.operation

Ignition and combustion phenomena on a moving grate: with application to the thermal conversion of biomass and municipal solid waste

NARCIS (Netherlands)

Blijderveen, M.

2012-01-01

Combustion can be defined as a fast oxidation process of a solid, gaseous or liquid fuel at elevated temperatures. In any combustion process, ignition plays an essential role. Not only to initiate the combustion process, but also to maintain it. Especially in solid fuel combustion on a grate, where

Electromagnetically induced two-dimensional grating assisted by incoherent pump

Energy Technology Data Exchange (ETDEWEB)

Chen, Yu-Yuan; Liu, Zhuan-Zhuan; Wan, Ren-Gang, E-mail: wrg@snnu.edu.cn

2017-04-25

We propose a scheme for realizing electromagnetically induced two-dimensional grating in a double-Λ system driven simultaneously by a coherent field and an incoherent pump field. In such an atomic configuration, the absorption is suppressed owing to the incoherent pumping process and the probe can be even amplified, while the refractivity is mainly attributed to the dynamically induced coherence. With the help of a standing-wave pattern coherent field, we obtain periodically modulated refractive index without or with gain, and therefore phase grating or gain-phase grating which diffracts a probe light into high-order direction efficiently can be formed in the medium via appropriate manipulation of the system parameters. The diffraction efficiency attainable by the present gratings can be controlled by tuning the coherent field intensity or the interaction length. Hence, the two-dimensional grating can be utilized as all-optical splitter or router in optical networking and communication. - Highlights: • Two-dimensional grating is coherently induced in four-level atoms. • Phase and gain-phase gratings are obtained assisted by incoherent pump. • The diffraction power is improved due to the enhanced refraction modulation. • The gratings can be utilized as multi-channel all-optical splitter and router.

Structural Design of a Compact in-Plane Nano-Grating Accelerometer

International Nuclear Information System (INIS)

Yao Bao-Yin; Zhou Zhen; Feng Li-Shuang; Wang Wen-Pu; Wang Xiao

2012-01-01

A combination of large mass, weak spring and nano-grating is the key for a nano-grating accelerometer to measure nano-G acceleration. A novel compact nano-grating accelerometer integrating a large mass with nano-grating is proposed. First, the numbers of diffraction orders are calculated. Then, structure parameters are optimized by finite element analysis to achieve a high sensitivity in an ideal vibration mode. Finally, we design the fabrication method to form such a compact nano-grating accelerometer and successfully fabricate the uniform and well-designed nano-gratings with a period of 847 nm, crater of 451 nm by an FIB/SEM dual beam system. Based on the ANSYS simulation, a nano-grating accelerometer is predicted to work in the first modal and enables the accelerometer to have displacement sensitivity at 197 nm/G with a measurement range of ±1 G, corresponding to zeroth diffraction beam optical sensitivity 1%/mG. The nano-gratings fabricated are very close to those designed ones within experimental error to lay the foundation for the sequent fabrication. These results provide a theoretical basis for the design and fabrication of nano-grating accelerometers

Effect of electropolishing on vacuum furnace design

Directory of Open Access Journals (Sweden)

Sutanwi Lahiri

2015-03-01

Full Text Available The use of thermal shields of materials having low emissivity in vacuum furnaces is well-known. However, the surface condition of the heat shields is one of the most important factors governing their efficiency as radiation resistances. The emissivity of the thermal shields dictates the power rating of the heaters in furnace design. The unpolished materials used in the heater tests showed poor performance leading to loss of a signi­ficant percentage of the input power. The present work deals with the refur­bishment of the radiation heat shields used in a furnace for heating graphite structure. The effect of refurbishment of the heat shields by the buffing and subsequently electro­polishing was found to improve the performance of the shields as heat reflectors. The com­position of the electrolyte was chosen in such a way that the large shields of Mo, Inconel and SS can be polished using the same reagents in different ratios. The present work deals with the development of a standard electropolishing procedure for large metallic sheets and subsequently qualifying them by roughness and emissivity measure­ments. The improvement noted in the shielding efficiency of the furnace in the subsequent runs is also discussed here.

Transparent Electrochemical Gratings from a Patterned Bistable Silver Mirror.

Science.gov (United States)

Park, Chihyun; Na, Jongbeom; Han, Minsu; Kim, Eunkyoung

2017-07-25

Silver mirror patterns were formed reversibly on a polystyrene (PS)-patterned electrode to produce gratings through the electrochemical reduction of silver ions. The electrochemical gratings exhibited high transparency (T > 95%), similar to a see-through window, by matching the refractive index of the grating pattern with the surrounding medium. The gratings switch to a diffractive state upon the formation of a mirror pattern (T modulation, NIR light reflection, and on-demand heat transfer.

A review of temperature measurement in the steel reheat furnace

International Nuclear Information System (INIS)

Martocci, A.P.; Mihalow, F.A.

1985-01-01

The incentive for conducting research and development on reheat furnaces is substantial; the domestic steel industry spent approximately one billion dollars on fuel in reheat furnaces in 1981. Bethlehem Steel Corp. spent /145 million of that total, and neither figure includes fuel consumed in soaking pits or annealing furnaces. If the authors set a goal to save 10% of these annual fuel costs, that translates into /100 million for the domestic steel industry and /14.5 million for Bethlehem Steel. These large sums of money are significant incentives. The purpose of this paper is to review the historical heating practices and equipment at steel reheat furnaces along with current practices and instrumentation

Lead scrap processing in rotary furnaces: a review

Energy Technology Data Exchange (ETDEWEB)

Rousseau, M

1987-01-01

Formerly, the lead scrap had been processed mainly in reverberatory and shaft furnaces or, even, in rotary furnaces (R.F.). The direct smelting of battery scrap entrains an expensive pollution control and high operating costs because of slag recirculation, coke consumption, losses in slag and matte. Nowadays, mechanized battery wrecking plants allow selective separation of casings and separators from metallic Pb (grids, poles, solders) as well as lead in non-metallic form (PbSO/sub 4/, PbO, PbO/sub 2/, contaminated with some Sb) frequently called paste. Because of their high performance and flexibility in metallurgical processing (melting, reducing, oxidizing and selective pouring) the R.F. supersedes the reverberatory furnace worldwide.

Liquid filling of photonic crystal fibres for grating writing

DEFF Research Database (Denmark)

Sørensen, Henrik Rokkjær; Canning, John; Lægsgaard, Jesper

2007-01-01

liquid filling of photonic crystal fibres reduces the scattering from air–glass interfaces during Bragg grating writing in many layered photonic crystal fibres. Within experimental uncertainty, the grating index modulation of a grating written in germanium-doped photonic crystal fibre with 10 rings...

21 CFR 133.146 - Grated cheeses.

Science.gov (United States)

2010-04-01

... Products § 133.146 Grated cheeses. (a) Description. Grated cheeses is the class of foods prepared by..., and skim milk cheese for manufacturing may not be used. All cheese ingredients used are either made... ___ cheese”, the name of the cheese filling the blank. (ii) If only parmesan and romano cheeses are used and...

A MANUALLY OPERATED CASSAVA GRATING MACHINE

African Journals Online (AJOL)

Dr Obe

1984-09-01

Sep 1, 1984 ... substantial losses arising from the inability of the person to hold small pieces of cassava roots for grating. Happily, there now exist various. Versions of mechanical graters which are driven by electric motors or small internal combustion engines. In fact, it may be said that cassava grating has been effectively.

The potential of diffraction grating for spatial applications

Science.gov (United States)

Jourlin, Y.; Parriaux, O.; Pigeon, F.; Tischenko, A. V.

2017-11-01

Diffraction gratings are know, and have been fabricated for more than one century. They are now making a come back for two reasons: first, because they are now better understood which leads to the efficient exploitation of what was then called their "anomalies"; secondly, because they are now fabricable by means of the modern manufacturing potential of planar technologies. Novel grating can now perform better than conventional gratings, and address new application fields which were not expected to be theirs. This is the case of spatial applications where they can offer multiple optical functions, low size, low weight and mechanical robustness. The proposed contribution will briefly discuss the use of gratings for spatial applications. One of the most important applications is in the measurement of displacement. Usual translation and rotation sensors are bulky devices, which impose a system breakdown leading to cumbersome and heavy assemblies. We are proposing a miniaturized version of the traditional moving grating technique using submicron gratings and a specific OptoASIC which enables the measurement function to be non-obtrusively inserted into light and compact electro-mechanical systems. Nanometer resolution is possible with no compromise on the length of the measurement range. Another family of spatial application is in the field of spectrometers where new grating types allow a more flexible processing of the optical spectrum. Another family of applications addresses the question of inter-satellite communications: the introduction of gratings in laser cavities or in the laser mirrors enables the stabilization of the emitted polarization, the stabilization of the frequency as well as wide range frequency sweeping without mobile parts.

Design of compressors for FEL pulses using deformable gratings

Science.gov (United States)

Bonora, Stefano; Fabris, Nicola; Frassetto, Fabio; Giovine, Ennio; Miotti, Paolo; Quintavalla, Martino; Poletto, Luca

2017-06-01

We present the optical layout of soft X-rays compressors using reflective grating specifically designed to give both positive or negative group-delay dispersion (GDD). They are tailored for chirped-pulse-amplification experiments with FEL sources. The optical design originates from an existing compressor with plane gratings already realized and tested at FERMI, that has been demonstrated capable to introduce tunable negative GDD. Here, we discuss two novel designs for compressors using deformable gratings capable to give both negative and positive GDD. Two novel designs are discussed: 1) a design with two deformable gratings and an intermediate focus between the twos, that is demonstrated capable to introduce positive GDD; 2) a design with one deformable grating giving an intermediate focus, followed by a concave mirror and a plane grating, that is capable to give both positive and negative GDD depending on the distance between the second mirror and the second grating. Both the designs are tunable in wavelength and GDD, by acting on the deformable gratings, that are rotated to tune the wavelength and the GDD and deformed to introduce the radius required to keep the spectral focus. The deformable gratings have a laminar profile and are ruled on a thin silicon plane substrate. A piezoelectric actuator is glued on the back of the substrate and is actuated to give a radius of curvature that is varying from infinite (plane) to few meters. The ruling procedure, the piezoelectric actuator and the efficiency measurements in the soft X-rays will be presented. Some test cases are discussed for wavelengths shorter than 12 nm.

Grating-assisted surface acoustic wave directional couplers

Science.gov (United States)

Golan, G.; Griffel, G.; Seidman, A.; Croitoru, N.

1991-07-01

Physical properties of novel grating-assisted Y directional couplers are examined using the coupled-mode theory. A general formalism for the analysis of the lateral perturbed directional coupler properties is presented. Explicit expressions for waveguide key parameters such as coupling length, grating period, and other structural characterizations, are obtained. The influence of other physical properties such as time and frequency response or cutoff conditions are also analyzed. A plane grating-assisted directional coupler is presented and examined as a basic component in the integrated acoustic technology.

Sensitive visual test for concave diffraction gratings.

Science.gov (United States)

Bruner, E. C., Jr.

1972-01-01

A simple visual test for the evaluation of concave diffraction gratings is described. It is twice as sensitive as the Foucault knife edge test, from which it is derived, and has the advantage that the images are straight and free of astigmatism. It is particularly useful for grating with high ruling frequency where the above image faults limit the utility of the Foucault test. The test can be interpreted quantitatively and can detect zonal grating space errors of as little as 0.1 A.

Holographic grating relaxation technique for soft matter science

Energy Technology Data Exchange (ETDEWEB)

Lesnichii, Vasilii, E-mail: vasilii.lesnichii@physchem.uni-freiburg.de [Institute of Physical Chemistry, Albertstraße 21, Institute of Macromolecular Chemistry, Stefan-Meier-Str. 31, Albert-Ludwigs Universität, Freiburg im Breisgau 79104 (Germany); ITMO University, Kronverksky prospekt 49, Saint-Petersburg 197101 (Russian Federation); Kiessling, Andy [Institute of Physical Chemistry, Albertstraße 21, Institute of Macromolecular Chemistry, Stefan-Meier-Str. 31, Albert-Ludwigs Universität, Freiburg im Breisgau 79104 (Germany); Current address: Illinois Institute of Technology, 10 West 33rd Street, Chicago,IL60616 (United States); Bartsch, Eckhard [Institute of Physical Chemistry, Albertstraße 21, Institute of Macromolecular Chemistry, Stefan-Meier-Str. 31, Albert-Ludwigs Universität, Freiburg im Breisgau 79104 (Germany); Veniaminov, Andrey, E-mail: veniaminov@phoi.ifmo.ru [ITMO University, Kronverksky prospekt 49, Saint-Petersburg 197101 (Russian Federation)

2016-06-17

The holographic grating relaxation technique also known as forced Rayleigh scattering consists basically in writing a holographic grating in the specimen of interest and monitoring its diffraction efficiency as a function of time, from which valuable information on mass or heat transfer and photoinduced transformations can be extracted. In a more detailed view, the shape of the relaxation curve and the relaxation rate as a function of the grating period were found to be affected by the architecture of diffusing species (molecular probes) that constitute the grating, as well as that of the environment they diffuse in, thus making it possible to access and study spatial heterogeneity of materials and different modes of e.g., polymer motion. Minimum displacements and spatial domains approachable by the technique are in nanometer range, well below spatial periods of holographic gratings. In the present paper, several cases of holographic relaxation in heterogeneous media and complex motions are exemplified. Nano- to micro-structures or inhomogeneities comparable in spatial scale with holographic gratings manifest themselves in relaxation experiments via non-exponential decay (stepwise or stretched), spatial-period-dependent apparent diffusion coefficient, or unusual dependence of diffusion coefficient on molecular volume of diffusing probes.

An imaging grating diffractometer for traceable calibration of grating pitch in the range 20 μm to 350 nm

International Nuclear Information System (INIS)

Brasil, D A; Alves, J A P; Pekelsky, J R

2015-01-01

This work describes the development of a grating diffratometer to provide traceable calibration of grating pitch in range 20 μm to 350 nm. The approach is based on the Littrow configuration in which a laser beam is directed onto the grating which is mounted on a rotary table and can be turned so that each selected diffraction order is retro-reflected in the laser incidence direction. A beamsplitter and a lens direct the reflected diffraction order to form a small image spot on a CCD camera and the spot centering is used to adjust to rotation angle, thereby giving the diffraction angle. Knowing the diffraction angle for several orders and the wavelength of the laser, the average grating pitch can be determined to an uncertainty the order of 14 pm. (paper)

Self Referencing Heterodyne Transient Grating Spectroscopy with Short Wavelength

Directory of Open Access Journals (Sweden)

Jakob Grilj

2015-04-01

Full Text Available Heterodyning by a phase stable reference electric field is a well known technique to amplify weak nonlinear signals. For short wavelength, the generation of a reference field in front of the sample is challenging because of a lack of suitable beamsplitters. Here, we use a permanent grating which matches the line spacing of the transient grating for the creation of a phase stable reference field. The relative phase among the two can be changed by a relative translation of the permanent and transient gratings in direction orthogonal to the grating lines. We demonstrate the technique for a transient grating on a VO2 thin film and observe constructive as well as destructive interference signals.

Unified design of sinusoidal-groove fused-silica grating.

Science.gov (United States)

Feng, Jijun; Zhou, Changhe; Cao, Hongchao; Lu, Peng

2010-10-20

A general design rule of deep-etched subwavelength sinusoidal-groove fused-silica grating as a highly efficient polarization-independent or polarization-selective device is studied based on the simplified modal method, which shows that the device structure depends little on the incident wavelength, but mainly on the ratio of groove depth to incident wavelength and the ratio of wavelength to grating period. These two ratios could be used as the design guidelines for wavelength-independent structure from deep ultraviolet to far infrared. The optimized grating profile with a different function as a polarizing beam splitter, a polarization-independent two-port beam splitter, or a polarization-independent grating with high efficiency of -1st order is obtained at a wavelength of 1064 nm, and verified by using the rigorous coupled-wave analysis. The performance of the sinusoidal grating is better than a conventional rectangular one, which could be useful for practical applications.

Loss on Ignition Furnace Acceptance and Operability Test Procedure

Energy Technology Data Exchange (ETDEWEB)

JOHNSON, D.C.

2000-06-01

The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed LOI equipment, including a model 1608FL CM{trademark} Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform Loss on Ignition (LOI) testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet Glfilter will he flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A.

Radiative properties tailoring of grating by comb-drive microactuator

International Nuclear Information System (INIS)

Jiao, Y.; Liu, L.H.; Liu, L.J.; Hsu, P.-F.

2014-01-01

Micro-scale grating structures are widely researched in recent years. Although micro-scale fabrication technology is highly advanced today, with grating aspect ratio greater than 25:1 being achievable some fabrication requirements, such as fine groove processing, are still challenging. Comb-drive microactuator is proposed in this paper to be utilized on simple binary grating structures for tailoring or modulating spectral radiation properties by active adjustment. The rigorous coupled-wave analysis (RCWA) is used to calculate the absorptance of proposed structures and to investigate the impacts brought by the geometry and displacement of comb-drive microactuator. The results show that the utilization of comb-drive microactuator on grating improves the absorptance of simple binary grating while avoiding the difficulty fine groove processing. Spectral radiation property tailoring after gratings are fabricated becomes possible with the comb-drive microactuator structure. - Highlights: • A microscale grating structure with comb-driven microactuator is proposed. • The movement of microactuator changes peak absorptance resonance wavelength. • Geometric and displacement effects of comb finger on absorptance are investigated. • Both RCWA and LC circuit models are developed to predict the resonance wavelength. • Resonance frequency equations of LC circuits allow quick design analysis

Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces; La metalurgia del mercurio en Almaden: desde los hornos de aludeles a los hornos Pacific

Energy Technology Data Exchange (ETDEWEB)

Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

2014-07-01

This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

Design of a rotating-hearth furnace

Energy Technology Data Exchange (ETDEWEB)

Behrens, H A [LOI Industrieofenanlagen G.m.b.H., Essen (Germany, F.R.)

1979-09-01

Part I of this paper is intended to present a review of the theory of heating round stock of a length considerably exceeding the diameter. It is permissible to neglect heating from the ends of the cylinders. With short and thick ingots as used in pilgrim mills, for instance, such simplification is not possible. The method for calculating the waste gas temperature can also be used for the remaining furnace sections provided certain conditions are allowed for and computational procedures observed. Part II of the paper will deal with this and with the major design features of rotating-hearth furnaces.

Grateful Med: getting started.

Science.gov (United States)

Shearer, B; McCann, L; Crump, W J

1990-01-01

When a local medical library is not available, it is often necessary for physicians to discover alternate ways to receive medical information. Rural physicians, particularly, can make use of a computer program called Grateful Med that provides access to the same literature available to physicians in large cities. This program permits the user to perform database searches on the National Library of Medicine database (MEDLINE), corresponding to the primary index to medical literature, Index Medicus. In this article, we give the procedure for procuring a National Library of Medicine password and for making efficient use of the Grateful Med program.

Iridescence in Meat Caused by Surface Gratings

Directory of Open Access Journals (Sweden)

Ali Kemal Yetisen

2013-11-01

Full Text Available The photonic structure of cut muscle tissues reveals that the well-ordered gratings diffract light, producing iridescent colours. Cut fibrils protruding from the muscle surface create a two-dimensional periodic array, which diffract light at specific wavelengths upon illumination. However, this photonic effect misleads consumers in a negative way to relate the optical phenomenon with the quality of the product. Here we discuss the fundamentals of this optical phenomenon and demonstrate a methodology for quantitatively measuring iridescence caused by diffraction gratings of muscle tissue surface of pork (Sus scrofa domesticus using reflection spectrophotometry. Iridescence was discussed theoretically as a light phenomenon and spectral measurements were taken from the gratings and monitored in real time during controlled drying. The findings show that the intensity of diffraction diminishes as the surface grating was dried with an air flow at 50 °C for 2 min while the diffracted light wavelength was at 585 ± 9 nm. Our findings indicate that the diffraction may be caused by a blazed surface grating. The implications of the study include providing guidelines to minimise the iridescence by altering the surface microstructure, and in consequence, removing the optical effect.

Development of a segmented grating mount system for FIREX-1

International Nuclear Information System (INIS)

Ezaki, Y; Tabata, M; Kihara, M; Horiuchi, Y; Endo, M; Jitsuno, T

2008-01-01

A mount system for segmented meter-sized gratings has been developed, which has a high precision grating support mechanism and drive mechanism to minimize both deformation of the optical surfaces and misalignments in setting a segmented grating for obtaining sufficient performance of the pulse compressor. From analytical calculations, deformation of the grating surface is less than 1/20 lambda RMS and the estimated drive resolution for piston and tilt drive of the segmented grating is 1/20 lambda, which are both compliant with the requirements for the rear-end subsystem of FIREX-1

Holographic diffraction gratings as laser radiation protection filters

International Nuclear Information System (INIS)

Pantelic, D.; Pantelic, G.

2006-01-01

Holographic volume diffraction gratings are used as attenuation filters, due to their selective spectral transmission. They can be tailored to reflect or transmit narrow spectral ranges by adjusting spatial frequency of Bragg grating in carefully chosen photosensitive materials, like silver-halide emulsion or di-chromated gelatin layers. If properly recorded and chemically processed, resulting gratings can significantly attenuate light at wavelengths corresponding to various laser spectral lines. Thus, they can be used as filters in laser protection goggles. We analyze the characteristics of Bragg gratings necessary to obtain high attenuation coefficients. Also, their angular selectivity is taken into account and corresponding experimental conditions are investigated. Although di-chromated gelatin seems to be almost ideal material, due to its almost 100% diffraction efficiency, environmental stability is poor (degradation under humid environment), thus making its practical usage difficult. Thus, we have analyzed alternative materials like di-chromated pullulan, which is stable under normal environmental conditions (without drop in diffraction efficiency after prolonged exposure to humidity). Pullulan is polymer (polysaccharide) of biologic origin produced by certain bacteria. If doped with chromium ions it becomes photosensitive, enabling recording of diffraction gratings with spatial frequency of more than 3000 lines/mm. Material is chemically processed by mixture of isopropyl alcohol and water. Both thick and thin layers can be produced by gravity settling. Spectral properties of resulting gratings are analyzed, showing that they can significantly attenuate laser light of particular wavelength, depending of grating period and its slant angle. (authors)

Model based control of grate combustion; Modellbaserad roststyrning

Energy Technology Data Exchange (ETDEWEB)

Broden, Henrik; Kjellstroem, Bjoern; Niklasson, Fredrik; Boecher Poulsen, Kristian

2006-12-15

An existing dynamic model for grate combustion has been further developed. The model has been used for studies of possible advantages that can be gained from utilisation of measurements of grate temperatures and fuel bed height for control of a boiler after disturbances caused by varying fuel moisture and fuel feeding. The objective was to asses the possibilities to develop a control system that would adjust for such disturbances quicker than measurements of steam output and oxygen in the exhaust. The model is based on dividing the fuel bed into three layers, where the different layers include fuel being dried, fuel being pyrolysed and char reacting with oxygen. The grate below the fuel bed is also considered. A mass balance, an energy balance and a volume balance is considered for each layer in 22 cells along the grate. The energy balances give the temperature distribution and the volume balances the bed height. The earlier version of the model could not handle layers that are consumed. This weakness has now been eliminated. Comparisons between predicted grate temperatures and measurements in a 25 MW boiler fuelled with biofuel have been used for validation of the model. The comparisons include effects of variations in primary air temperature, fuel moisture and output power. The model shows good agreement with observations for changes in the air temperature but the ability of the model to predict effects of changed fuel moisture is difficult to judge since the steam dome pressure control caused simultaneous changes of the primary air flow, which probably had a larger influence on the grate temperature. A linearised, tuned and reduced version of the model was used for design of a linear quadratic controller. This was used for studies of advantages of using measurements of grate temperatures and bed height for control of pusher velocity, grate speed, primary air flow and air temperature after disturbances of fuel moisture and fuel flow. Measurements of the grate

Reports on research achievements in developing high-performance industrial furnaces in fiscal 1998 (Research and development of high-performance industrial furnaces). Volume 1; 1998 nendo koseino kogyoro nado ni kansuru kenkyu kaihatsu seika hokokusho. 1

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

From the reports on research achievements in developing high-performance industrial furnaces in fiscal 1998, the report volume 1 was prepared as a research achievement report of each working group, detailing fundamental researches, heating furnaces, and heat treatment furnaces. The fundamental researches have researched combustion evaluating technology, characteristics of the area in the vicinity of a combustor, characteristics of combustion of high-temperature air, heating characteristics of a furnace to investigate effect of local heat absorption, and combustion evaluation. For the heating furnaces, the following subjects were studied: development of an in-furnace combustion model, summary of an experiment for evaluating high-temperature air combustion, furnace height relative to combustion heat transfer characteristics, heat loss minimizing technology, combustion heat transfer characteristics of liquid fuels, optimal operation of the high-temperature air combustion, basic control in heating control, and steel piece heating control. Studies were performed for the heat treatment furnaces on the case of a direct firing furnace in evaluating the heat transfer characteristics, the case of a radiant tube furnace, application of thermal fluid simulation technology, furnace averaging technology, soot reducing technology, control technology, and trial design on a high-performance heat treatment furnace. (NEDO)

Open fireplace furnace as an adequate heating system

Energy Technology Data Exchange (ETDEWEB)

Terbrack, E.

The fireplace furnace is a furnace for the open fireplace. It is connected to the existing fuel-oil or gas central heating and is used for house heating and warm water preparation when the fire in the fireplace is on. It combines the romanticism of the open fireplace with the necessity of saving fuel oil and gas, ensuring heat supply.

Thermal annealing of tilted fiber Bragg gratings

Science.gov (United States)

González-Vila, Á.; Rodríguez-Cobo, L.; Mégret, P.; Caucheteur, C.; López-Higuera, J. M.

2016-05-01

We report a practical study of the thermal decay of cladding mode resonances in tilted fiber Bragg gratings, establishing an analogy with the "power law" evolution previously observed on uniform gratings. We examine how this process contributes to a great thermal stability, even improving it by means of a second cycle slightly increasing the annealing temperature. In addition, we show an improvement of the grating spectrum after annealing, with respect to the one just after inscription, which suggests the application of this method to be employed to improve saturation issues during the photo-inscription process.

Biogas utilization: Experimental investigation on biogas flameless combustion in lab-scale furnace

International Nuclear Information System (INIS)

Hosseini, Seyed Ehsan; Wahid, Mazlan Abdul

2013-01-01

Highlights: • High costs of biogas purification and low calorific value of biogas are the main obstacles of biogas utilization. • The energy of biogas can be extracted by flameless combustion without any modification in burner or combustion system. • The efficiency of biogas flameless combustion and conventional combustion were 53% and 32% respectively. • The temperature inside the biogas flameless chamber is uniform. • In biogas flameless combustion, NO x and CO 2 formation decrease drastically in comparison with traditional combustion. - Abstract: Biogas generated in the anaerobic digestion of biomass and organic wastes by micro-organisms can be applied for heating, transportation and power generation as a renewable energy source. However, low calorific value (LCV) of biogas is one the most important bottlenecks of biogas conversion into electrical or thermal energy. Indeed, the presence of corrosive gases such as H 2 S and water vapor in biogas components makes some dilemmas in biogas purification and utilization. In order to obtain the efficient biogas utilization method, different biogas resources, physical and chemical properties of biogas and biogas combustion characteristics should be considered. In this paper biogas was utilized in lab-scale flameless combustion furnace and the performance of flameless combustion chamber fueled by biogas has been presented. Results demonstrated that flameless combustion is one of the best feasible strategies for biogas utilization. Uniformity of temperature in the flameless furnace increases the durability of refractory and related equipment. Simplicity of the flameless burner, pollutant formation reduction and fuel consumption decreases are the main causes of biogas flameless combustion supremacy

Echelle grating multi-order imaging spectrometer utilizing a catadioptric lens

Science.gov (United States)

Chrisp, Michael P; Bowers, Joel M

2014-05-27

A cryogenically cooled imaging spectrometer that includes a spectrometer housing having a first side and a second side opposite the first side. An entrance slit is on the first side of the spectrometer housing and directs light to a cross-disperser grating. An echelle immersions grating and a catadioptric lens are positioned in the housing to receive the light. A cryogenically cooled detector is located in the housing on the second side of the spectrometer housing. Light from the entrance slit is directed to the cross-disperser grating. The light is directed from the cross-disperser grating to the echelle immersions grating. The light is directed from the echelle immersions grating to the cryogenically cooled detector on the second side of the spectrometer housing.

Phasor analysis of binary diffraction gratings with different fill factors

International Nuclear Information System (INIS)

MartInez, Antonio; Sanchez-Lopez, Ma del Mar; Moreno, Ignacio

2007-01-01

In this work, we present a simple analysis of binary diffraction gratings with different slit widths relative to the grating period. The analysis is based on a simple phasor technique directly derived from the Huygens principle. By introducing a slit phasor and a grating phasor, the intensity of the diffracted orders and the grating's resolving power can be easily obtained without applying the usual Fourier transform operations required for these calculations. The proposed phasor technique is mathematically equivalent to the Fourier transform calculation of the diffraction order amplitude, and it can be useful to explain binary diffraction gratings in a simple manner in introductory physics courses. This theoretical analysis is illustrated with experimental results using a liquid crystal device to display diffraction gratings with different fill factors

Overview of diffraction gratings technologies for spaceflight satellites and ground-based telescopes

Science.gov (United States)

Cotel, A.; Liard, A.; Desserouer, F.; Pichon, P.

2017-11-01

The diffraction gratings are widely used in Space-flight satellites for spectrograph instruments or in ground-based telescopes in astronomy. The diffraction gratings are one of the key optical components of such systems and have to exhibit very high optical performances. HORIBA Jobin Yvon S.A.S. (part of HORIBA Group) is in the forefront of such gratings development for more than 40 years. During the past decades, HORIBA Jobin Yvon (HJY) has developed a unique expertise in diffraction grating design and manufacturing processes for holographic, ruled or etched gratings. We will present in this paper an overview of diffraction grating technologies especially designed for space and astronomy applications. We will firstly review the heritage of the company in this field with the space qualification of different grating types. Then, we will describe several key grating technologies developed for specific space or astronomy projects: ruled blazed low groove density plane reflection grating, high-groove density holographic toroidal and spherical grating, and finally transmission Fused Silica Etched (FSE) grism-assembled grating. We will not present the Volume Phase Holographic (VPHG) grating type which is used in Astronomy.

Zone modelling of the thermal performances of a large-scale bloom reheating furnace

International Nuclear Information System (INIS)

Tan, Chee-Keong; Jenkins, Joana; Ward, John; Broughton, Jonathan; Heeley, Andy

2013-01-01

This paper describes the development and comparison of a two- (2D) and three-dimensional (3D) mathematical models, based on the zone method of radiation analysis, to simulate the thermal performances of a large bloom reheating furnace. The modelling approach adopted in the current paper differs from previous work since it takes into account the net radiation interchanges between the top and bottom firing sections of the furnace and also allows for enthalpy exchange due to the flows of combustion products between these sections. The models were initially validated at two different furnace throughput rates using experimental and plant's model data supplied by Tata Steel. The results to-date demonstrated that the model predictions are in good agreement with measured heating profiles of the blooms encountered in the actual furnace. It was also found no significant differences between the predictions from the 2D and 3D models. Following the validation, the 2D model was then used to assess the impact of the furnace responses to changing throughput rate. It was found that the potential furnace response to changing throughput rate influences the settling time of the furnace to the next steady state operation. Overall the current work demonstrates the feasibility and practicality of zone modelling and its potential for incorporation into a model based furnace control system. - Highlights: ► 2D and 3D zone models of large-scale bloom reheating furnace. ► The models were validated with experimental and plant model data. ► Examine the transient furnace response to changing the furnace throughput rates. ► No significant differences found between the predictions from the 2D and 3D models.

Blast furnace hearth lining: post mortem analysis

International Nuclear Information System (INIS)

Almeida, Bruno Vidal de; Vernilli Junior, Fernando

2017-01-01

The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10"6 ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

Blast furnace hearth lining: post mortem analysis

Energy Technology Data Exchange (ETDEWEB)

Almeida, Bruno Vidal de; Vernilli Junior, Fernando, E-mail: bva@usp.br [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Escola de Engenharia; Neves; Elton Silva; Silva, Sidiney Nascimento [Companhia Siderugica Nacional (CSN), Rio de Janeiro, RJ (Brazil)

2017-05-15

The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10{sup 6} ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

Transmission Grating and Optics Technology Development for the Arcus Explorer Mission

Science.gov (United States)

Heilmann, Ralf; Arcus Team

2018-01-01

Arcus is a high-resolution x-ray spectroscopy MIDEX mission selected for a Phase A concept study. It is designed to explore structure formation through measurements of hot baryon distributions, feedback from black holes, and the formation and evolution of stars, disks, and exoplanet atmospheres. The design provides unprecedented sensitivity in the 1.2-5 nm wavelength band with effective area above 450 sqcm and spectral resolution R > 2500. The Arcus technology is based on 12 m-focal length silicon pore optics (SPO) developed for the European Athena mission, and critical-angle transmission (CAT) x-ray diffraction gratings and x-ray CCDs developed at MIT. The modular design consists of four parallel channels, each channel holding an optics petal, followed by a grating petal. CAT gratings are lightweight, alignment insensitive, high-efficiency x-ray transmission gratings that blaze into high diffraction orders, leading to high spectral resolution. Each optics petal represents an azimuthal sub-aperture of a full Wolter optic. The sub-aperturing effect increases spectral resolving power further. Two CCD readout strips receive photons from each channel, including higher-energy photons in 0th order. Each optics petal holds 34 SPO modules. Each grating petal holds 34 grating windows, and each window holds 4-6 grating facets. A grating facet consists of a silicon grating membrane, bonded to a flexure frame that interfaces with the grating window. We report on a sequence of tests with increasing complexity that systematically increase the Technology Readiness Level (TRL) for the combination of CAT gratings and SPOs towards TLR 6. CAT gratings have been evaluated in x rays for diffraction efficiency (> 30% at 2.5 nm) and for resolving power (R> 10,000). A CAT grating/SPO combination was measured at R ~ 3100 at blaze angles smaller than design values, exceeding Arcus requirements. Efficiency and resolving power were not impacted by vibration and thermal testing of gratings. A

Innovation in electric arc furnaces scientific basis for selection

CERN Document Server

Toulouevski, Yuri N

2013-01-01

This book equips a reader with knowledge necessary for critical analysis of  innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding int...

Energy conservation in industrial furnaces with vertical radiation roofs of reinforced refractory concrete

Energy Technology Data Exchange (ETDEWEB)

Grafe, E

1981-01-01

The paper discusses static systems for furnaces of reinforced refractory concrete, the temperature field over the finned-plate cross section, the calculation of the reinforced refractory concrete, experimental application in a flat open-hearth pusher furnace, a pack heating furnace, and a sinker furnace. There are cantilever beam plates, frames, and drop ceiling elements particularly suited for efficient use of high-performance burners.

Calculation of Smith-Purcell radiation from a volume strip grating

International Nuclear Information System (INIS)

Kube, G.

2005-01-01

Smith-Purcell radiation is generated by a charged particle beam passing close to the surface of a diffraction grating. Experimental investigations show a strong dependency of the emitted radiation intensity on the form of the grating profile. This influence is expressed by the radiation factor which is a measure of the grating efficiency, in close analogy to reflection coefficients of optical grating theories. The radiation factor depends on beam energy and observation geometry. Up to now calculations for radiation factors exist for lamellar, sinusoidal and echelette-type grating profiles. In this paper, calculations of Smith-Purcell radiation factors for volume strip gratings which are separated by vacuum gaps are presented. They are based on the modal expansion method and restricted to perfectly conducting grating surfaces and to electron trajectories perpendicular to the grating grooves. An infinite system of coupled linear algebraic equations for the scattered and the transmitted wave amplitudes is derived by imposing the continuity condition at the open end of the grooves, and by the boundary conditions at the remaining part of the interface. Numerical results are presented and discussed in view of using Smith-Purcell radiation for particle beam diagnostic purposes

Analysis of surface absorbed dose in X-ray grating interferometry

Energy Technology Data Exchange (ETDEWEB)

Wang, Zhili, E-mail: wangnsrl@ustc.edu.cn [National Synchrotron Radiation Laboratory, University of Science and Technology of China, Hefei 230026 (China); Wu, Zhao; Gao, Kun; Wang, Dajiang; Chen, Heng; Wang, Shenghao [National Synchrotron Radiation Laboratory, University of Science and Technology of China, Hefei 230026 (China); Wu, Ziyu, E-mail: wuzy@ustc.edu.cn [National Synchrotron Radiation Laboratory, University of Science and Technology of China, Hefei 230026 (China); Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China)

2014-10-15

Highlights: • Theoretical framework for dose estimation in X-ray grating interferometry. • Potential dose reduction of X-ray grating interferometry compared to conventional radiography. • Guidelines for optimization of X-ray grating interferometry for dose-sensitive applications. • Measure to compare various existing X-ray phase contrast imaging techniques. - Abstract: X-ray phase contrast imaging using grating interferometry has shown increased contrast over conventional absorption imaging, and therefore the great potential of dose reduction. The extent of the dose reduction depends on the geometry of grating interferometry, the photon energy, the properties of the sample under investigation and the utilized detector. These factors also determine the capability of grating interferometry to distinguish between different tissues with a specified statistical certainty in a single raw image. In this contribution, the required photon number for imaging and the resulting surface absorbed dose are determined in X-ray grating interferometry, using a two-component imaging object model. The presented results confirm that compared to conventional radiography, phase contrast imaging using grating interferometry indeed has the potential of dose reduction. And the extent of dose reduction is strongly dependent on the imaging conditions. Those results provide a theoretical framework for dose estimation under given imaging conditions before experimental trials, and general guidelines for optimization of grating interferometry for those dose-sensitive applications.

Analysis of surface absorbed dose in X-ray grating interferometry

International Nuclear Information System (INIS)

Wang, Zhili; Wu, Zhao; Gao, Kun; Wang, Dajiang; Chen, Heng; Wang, Shenghao; Wu, Ziyu

2014-01-01

Highlights: • Theoretical framework for dose estimation in X-ray grating interferometry. • Potential dose reduction of X-ray grating interferometry compared to conventional radiography. • Guidelines for optimization of X-ray grating interferometry for dose-sensitive applications. • Measure to compare various existing X-ray phase contrast imaging techniques. - Abstract: X-ray phase contrast imaging using grating interferometry has shown increased contrast over conventional absorption imaging, and therefore the great potential of dose reduction. The extent of the dose reduction depends on the geometry of grating interferometry, the photon energy, the properties of the sample under investigation and the utilized detector. These factors also determine the capability of grating interferometry to distinguish between different tissues with a specified statistical certainty in a single raw image. In this contribution, the required photon number for imaging and the resulting surface absorbed dose are determined in X-ray grating interferometry, using a two-component imaging object model. The presented results confirm that compared to conventional radiography, phase contrast imaging using grating interferometry indeed has the potential of dose reduction. And the extent of dose reduction is strongly dependent on the imaging conditions. Those results provide a theoretical framework for dose estimation under given imaging conditions before experimental trials, and general guidelines for optimization of grating interferometry for those dose-sensitive applications

Grating geophone signal processing based on wavelet transform

Science.gov (United States)

Li, Shuqing; Zhang, Huan; Tao, Zhifei

2008-12-01

Grating digital geophone is designed based on grating measurement technique benefiting averaging-error effect and wide dynamic range to improve weak signal detected precision. This paper introduced the principle of grating digital geophone and its post signal processing system. The signal acquisition circuit use Atmega 32 chip as core part and display the waveform on the Labwindows through the RS232 data link. Wavelet transform is adopted this paper to filter the grating digital geophone' output signal since the signal is unstable. This data processing method is compared with the FIR filter that widespread use in current domestic. The result indicates that the wavelet algorithm has more advantages and the SNR of seismic signal improve obviously.

Economic viability of the construction and operation of a biomass gasificator for poultry houses heating

Energy Technology Data Exchange (ETDEWEB)

Zanatta, Fabio Luiz; Silva, Jadir Nogueira da; Tinoco, Ilda de Fatima Ferreira; Martin, Samuel; Melo, Lucas D.; Bueno, Mateus [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola], E-mail: fzanatta@vicosa.ufv.br

2008-07-01

In all poultry farms, at least in the first days of life of the chicken, it is necessary to heat the environment to obtain a good development of the chicken and good economics results. However, this additional heat generation is sometimes neglected or not well executed, because of the costs that this practice could bring. This research has the objective of analyze the costs of construction and operation of a Biomass Gasificator for Poultry Houses Heating in comparison with a direct furnace system. The fuel used in both systems was firewood of eucalyptus. For so much, economic analyzes was make considering the costs of the gasification systems implementation in substitution of the traditional system used in the company (direct furnace system). For the viability the adopted method was the partial budget and the complementary investments were analyzed through the cash flow elaboration and of determination of indicator of economic feasibility. (author)

Smith-Purcell radiation from concave dotted gratings

Science.gov (United States)

Sergeeva, D. Yu.; Tishchenko, A. A.; Aryshev, A. S.; Strikhanov, M. N.

2018-02-01

We present the first-principles theory of Smith-Purcell effect from the concave dotted grating consisting of bent chains of separated micro- or nanoparticles. The numerical analysis demonstrates that the obtained spectral-angular distributions change significantly depending on the structure of the grating.

Three-port beam splitter of a binary fused-silica grating.

Science.gov (United States)

Feng, Jijun; Zhou, Changhe; Wang, Bo; Zheng, Jiangjun; Jia, Wei; Cao, Hongchao; Lv, Peng

2008-12-10

A deep-etched polarization-independent binary fused-silica phase grating as a three-port beam splitter is designed and manufactured. The grating profile is optimized by use of the rigorous coupled-wave analysis around the 785 nm wavelength. The physical explanation of the grating is illustrated by the modal method. Simple analytical expressions of the diffraction efficiencies and modal guidelines for the three-port beam splitter grating design are given. Holographic recording technology and inductively coupled plasma etching are used to manufacture the fused-silica grating. Experimental results are in good agreement with the theoretical values.

Diffraction Efficiency Testing of Sinusoidal and Blazed Off-Plane Reflection Gratings

Science.gov (United States)

Tutt, James H.; McEntaffer, Randall L.; Marlowe, Hannah; Miles, Drew M.; Peterson, Thomas J.; Deroo, Casey T.; Scholze, Frank; Laubis, Christian

2016-09-01

Reflection gratings in the off-plane mount have the potential to enhance the performance of future high resolution soft X-ray spectrometers. Diffraction efficiency can be optimized through the use of blazed grating facets, achieving high-throughput on one side of zero-order. This paper presents the results from a comparison between a grating with a sinusoidally grooved profile and two gratings that have been blazed. The results show that the blaze does increase throughput to one side of zero-order; however, the total throughput of the sinusoidal gratings is greater than the blazed gratings, suggesting the method of manufacturing the blazed gratings does not produce precise facets. The blazed gratings were also tested in their Littrow and anti-Littrow configurations to quantify diffraction efficiency sensitivity to rotations about the grating normal. Only a small difference in the energy at which efficiency is maximized between the Littrow and anti-Littrow configurations is seen with a small shift in peak efficiency towards higher energies in the anti-Littrow case. This is due to a decrease in the effective blaze angle in the anti-Littrow mounting. This is supported by PCGrate-SX V6.1 modeling carried out for each blazed grating which predicts similar response trends in the Littrow and anti-Littrow orientations.

Efficient use of power in electric arc furnaces

Energy Technology Data Exchange (ETDEWEB)

Freeman, E R; Medley, J E

1978-02-01

The maximum transfer of electric energy to the metal in an arc furnace depends on the length of arc and the impedance of the electrical supply system from the generators to the arc itself. The use of directly-reduced sponge iron by continuous feeding results in long periods of flat-bath operation, when it is particularly important to keep a short high-current arc to get the heat into the metal rather than to the refractories, which would suffer excessive wear. By reference to a 125 ton furnace, a method of assessing the optimum operating currents and power factors and the effects of differing power-supply systems is illustrated. The importance of a low-impedance power system is illustrated, and the possibility of being unable to use the maximum furnace power without excessive refractory wear is noted. The particular problems of connecting arc-furnace loads to electrical supply systems are reviewed, and consideration is given to the problem of voltage flicker. The use of compensators is discussed with reference to existing installations, in which strong supplies from the supply-authority system are not economically available. The furnace operating characteristics, which indicate the optimum points of working, have to be checked on commissioning, and the test procedures are outlined. The optimum points for each type of charge and steel can be assessed only during their actual production. The importance of proper recording of relevant data is stressed, and reference is made to the use of computers and automatic power-input controllers.

Phasor analysis of binary diffraction gratings with different fill factors

Energy Technology Data Exchange (ETDEWEB)

MartInez, Antonio [Departamento de Ciencia de Materiales, Optica y TecnologIa Electronica, Universidad Miguel Hernandez, 03202 Elche (Spain); Sanchez-Lopez, Ma del Mar [Instituto de BioingenierIa y Departamento de Fisica y Arquitectura de Computadores, Universidad Miguel Hernandez, 03202 Elche (Spain); Moreno, Ignacio [Departamento de Ciencia de Materiales, Optica y TecnologIa Electronica, Universidad Miguel Hernandez, 03202 Elche (Spain)

2007-09-11

In this work, we present a simple analysis of binary diffraction gratings with different slit widths relative to the grating period. The analysis is based on a simple phasor technique directly derived from the Huygens principle. By introducing a slit phasor and a grating phasor, the intensity of the diffracted orders and the grating's resolving power can be easily obtained without applying the usual Fourier transform operations required for these calculations. The proposed phasor technique is mathematically equivalent to the Fourier transform calculation of the diffraction order amplitude, and it can be useful to explain binary diffraction gratings in a simple manner in introductory physics courses. This theoretical analysis is illustrated with experimental results using a liquid crystal device to display diffraction gratings with different fill factors.

Continuous austempering fluidized bed furnace. Final report

Energy Technology Data Exchange (ETDEWEB)

Srinivasan, M.N. [Lamar Univ., Beaumont, TX (United States). Dept. of Mechanical Engineering

1997-09-23

The intended objective of this project was to show the benefits of using a fluidized bed furnace for austenitizing and austempering of steel castings in a continuous manner. The division of responsibilities was as follows: (1) design of the fluidized bed furnace--Kemp Development Corporation; (2) fabrication of the fluidized bed furnace--Quality Electric Steel, Inc.; (3) procedure for austempering of steel castings, analysis of the results after austempering--Texas A and M University (Texas Engineering Experiment Station). The Department of Energy provided funding to Texas A and M University and Kemp Development Corporation. The responsibility of Quality Electric Steel was to fabricate the fluidized bed, make test castings and perform austempering of the steel castings in the fluidized bed, at their own expense. The project goals had to be reviewed several times due to financial constraints and technical difficulties encountered during the course of the project. The modifications made and the associated events are listed in chronological order.

Assessing energy efficiency of electric car bottom furnaces intended for thermal energization of minerals

Science.gov (United States)

Nizhegorodov, A. I.

2017-01-01

The paper deals with a new concept of electric furnaces for roasting and thermal energization of vermiculite and other minerals with vibrational transportation of a single-layer mass under constant thermal field. The paper presents performance calculation and comparative assessment of energy data for furnaces of different modifications: flame and electric furnaces with three units, furnaces with six units and ones with series-parallel connection of units, and furnaces of new concept.

Loss on Ignition Furnace Acceptance and Operability Test Procedure

International Nuclear Information System (INIS)

JOHNSTON, D.C.

2000-01-01

The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed Loss on Ignition (LOI) equipment, including a model 1608FL CMTM Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform LOI testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an expected airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet G1 filter will be flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A

MEMS Bragg grating force sensor

DEFF Research Database (Denmark)

Reck, Kasper; Thomsen, Erik Vilain; Hansen, Ole

2011-01-01

We present modeling, design, fabrication and characterization of a new type of all-optical frequency modulated MEMS force sensor based on a mechanically amplified double clamped waveguide beam structure with integrated Bragg grating. The sensor is ideally suited for force measurements in harsh...... environments and for remote and distributed sensing and has a measured sensitivity of -14 nm/N, which is several times higher than what is obtained in conventional fiber Bragg grating force sensors. © 2011 Optical Society of America....

Optically controlled tunable dispersion compensators based on pumped fiber gratings.

Science.gov (United States)

Shu, Xuewen; Sugden, Kate; Bennion, Ian

2011-08-01

We demonstrate optically tunable dispersion compensators based on pumping fiber Bragg gratings made in Er/Yb codoped fiber. The tunable dispersion for a chirped grating and also a uniform-period grating was successfully demonstrated in the experiment. The dispersion of the chirped grating was tuned from 900 to 1990 ps/nm and also from -600 to -950 ps/nm in the experiment. © 2011 Optical Society of America

Review of High-Speed Fiber Optic Grating Sensors Systems

Energy Technology Data Exchange (ETDEWEB)

Udd, E; Benterou, J; May, C; Mihailov, S J; Lu, P

2010-03-24

Fiber grating sensors can be used to support a wide variety of high speed measurement applications. This includes measurements of vibrations on bridges, traffic monitoring on freeways, ultrasonic detection to support non-destructive tests on metal plates and providing details of detonation events. This paper provides a brief overview of some of the techniques that have been used to support high speed measurements using fiber grating sensors over frequency ranges from 10s of kHz, to MHZ and finally toward frequencies approaching the GHz regime. Very early in the development of fiber grating sensor systems it was realized that a high speed fiber grating sensor system could be realized by placing an optical filter that might be a fiber grating in front of a detector so that spectral changes in the reflection from a fiber grating were amplitude modulated. In principal the only limitation on this type of system involved the speed of the output detector which with the development of high speed communication links moved from the regime of 10s of MHz toward 10s of GHz. The earliest deployed systems involved civil structures including measurements of the strain fields on composite utility poles and missile bodies during break tests, bridges and freeways. This was followed by a series of developments that included high speed fiber grating sensors to support nondestructive testing via ultrasonic wave detection, high speed machining and monitoring ship hulls. Each of these applications involved monitoring mechanical motion of structures and thus interest was in speeds up to a few 10s of MHz. Most recently there has been interest in using fiber grating to monitor the very high speed events such as detonations and this has led to utilization of fiber gratings that are consumed during an event that may require detection speeds of hundreds of MHz and in the future multiple GHz.

Development of a cylindrical gas-fired furnace for reycling ...

African Journals Online (AJOL)

This study presents the development of a cylindrical gas-fired furnace, which could be used for recycling aluminum in small-scale foundries in Nigeria. The crucible, combustion chamber, suspension shaft and bearings were appropriately sized. The furnace chamber was 410 mm high and 510 mm diameter and had a ...

Application of roof radiant burners in large pusher-type furnaces

Directory of Open Access Journals (Sweden)

A. Varga

2009-07-01

Full Text Available The paper deals with the application of roof flat-flame burners in the pusher-type steel slab reheating furnaces, after furnace reconstruction and replacement of conventional torch burners, with the objective to increase the efficiency of radiative heat transfer from the refractory roof to the charge. Based on observations and on measurements of the construction and process parameters under operating conditions, the advantages and disadvantages of indirectly oriented radiant heat transfer are analysed in relation to the heat transfer in classically fired furnaces.

Unique furnace system for high-energy-neutron experiments

International Nuclear Information System (INIS)

Panayotou, N.F.; Green, D.R.; Price, L.S.

1982-03-01

The low flux of high energy neutron sources requires optimum utilization of the available neutron field. A furnace system has been developed in support of the US DOE fusion materials program which meets this challenge. Specimens positioned in two temperature zones just 1 mm away from the outside surface of a neutron window in the furnace enclosure can be irradiated simultaneously at two independent, isothermal (+- 1 0 C) temperatures. The temperature difference between these closely spaced isothermal zones is controllable from 0 to 320 0 C and the maximum temperature is 400 0 C. The design of the system also provides a controlled specimen environment, rapid heating and cooling and easy access to heaters and thermocouples. This furnace system is in use at the Rotating Target Neutron Source-II of Lawrence Livermore National Laboratory

Optical Fiber Grating Hydrogen Sensors: A Review.

Science.gov (United States)

Dai, Jixiang; Zhu, Li; Wang, Gaopeng; Xiang, Feng; Qin, Yuhuan; Wang, Min; Yang, Minghong

2017-03-12

In terms of hydrogen sensing and detection, optical fiber hydrogen sensors have been a research issue due to their intrinsic safety and good anti-electromagnetic interference. Among these sensors, hydrogen sensors consisting of fiber grating coated with sensitive materials have attracted intensive research interests due to their good reliability and distributed measurements. This review paper mainly focuses on optical fiber hydrogen sensors associated with fiber gratings and various materials. Their configurations and sensing performances proposed by different groups worldwide are reviewed, compared and discussed in this paper. Meanwhile, the challenges for fiber grating hydrogen sensors are also addressed.

Handling of corn stover bales for combustion in small and large furnaces

Energy Technology Data Exchange (ETDEWEB)

Morissette, R.; Savoie, P.; Villeneuve, J. [Agriculture and Agri-Food Canada, Quebec City, PQ (Canada)

2010-07-01

This paper reported on a study in which dry corn stover was baled and burned in 2 furnaces in the province of Quebec. Small and large rectangular bale formats were considered for direct combustion. The first combustion unit was a small 500,000 BTU/h dual chamber log wood furnace located at a hay growing farm in Neuville, Quebec. The heat was initially transferred to a hot water pipe system and then transferred to a hot air exchanger to dry hay bales. The small stover bales were placed directly into the combustion furnace. The low density of the bales compared to log wood, required filling up to 8 times more frequently. Stover bales produced an average of 6.4 per cent ash on a DM basis and required an automated system for ash removal. Combustion gas contained levels of particulate matter greater than 1417 mg/m{sup 3}, which is more than the local acceptable maximum of 600 mg/m{sup 3} for combustion furnaces. The second combustion unit was a high capacity 12.5 million BTU/h single chamber furnace located in Saint-Philippe-de-neri, Quebec. It was used to generate steam for a feed pellet mill. Large corn stover bales were broken up and fed on a conveyor and through a screw auger to the furnace. The stover was light compared to the wood chips used in this furnace. For mechanical reasons, the stover could not be fed continuously to the furnace.

Measure Guideline. High Efficiency Natural Gas Furnaces

Energy Technology Data Exchange (ETDEWEB)

Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Rose, W. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

2012-10-01

This measure guideline covers installation of high-efficiency gas furnaces, including: when to install a high-efficiency gas furnace as a retrofit measure; how to identify and address risks; and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

Acoustic Levitator With Furnace And Laser Heating

Science.gov (United States)

Barmatz, Martin B.; Stoneburner, James D.

1991-01-01

Acoustic-levitation apparatus incorporates electrical-resistance furnace for uniform heating up to temperature of about 1,000 degrees C. Additional local heating by pair of laser beams raise temperature of sample to more than 1,500 degrees C. High temperature single-mode acoustic levitator generates cylindrical-mode accoustic resonance levitating sample. Levitation chamber enclosed in electrical-resistance furnace. Infrared beams from Nd:YAG laser provide additional local heating of sample. Designed for use in containerless processing of materials in microgravity or in normal Earth gravity.

Sub-wavelength grating structure on the planar waveguide (Conference Presentation)

Science.gov (United States)

Qing-Song, Zhu; Sheng-Hui, Chen

2016-10-01

Making progress in recent years, with the technology of the grating, the grating period can be reduced to shrink the size of the light coupler on a waveguide. The working wavelength of the light coupler can be in the range from the near-infrared to visible. In this study , we used E-gun evaporation system with ion-beam-assisted deposition system to fabricate bottom cladding (SiO2), guiding layer (Ta2O5) and Distributed Bragg Reflector(DBR) of the waveguide on the silicon substrate. Electron-beam lithography is used to make sub-wavelength gratings and reflector grating on the planar waveguide which is a coupling device on the guiding layer. The best fabrication parameters were analyzed to deposit the film. The exposure and development times also influenced to fabricate the grating quality. The purpose is to reduce the device size and enhance coupling efficiency which maintain normal incidence of the light . We designed and developed the device using the Finite-Difference Time-Domain (FDTD) method. The grating period, depth, fill factor, film thickness, Distributed Bragg Reflector(DBR) numbers and reflector grating period have been discussed to enhance coupling efficiency and maintained normal incidence of the light. According to the simulation results, when the wavelength is 1300 nm, the coupling grating period is 720 nm and the Ta2O5 film is 460 nm with 360 nm of reflector grating period and 2 layers of Distributed Bragg Reflector, which had the optimum coupling efficiency and normal incidence angle. In the measurement, We successfully measured the TE wave coupling efficiency of the photoresist grating coupling device.

Straw Combustion in a Grate Furnace

DEFF Research Database (Denmark)

Lans, Robert Pieter Van Der

1998-01-01

Fixed-bed combustion of straw has been conducted in a 15 cm diameter and 137 cm long cylindrical reactor. Air, which could be preheated, was introduced through the bottom plate. The straw was ignited at the top with a radiation heater. After ignition, when a self-sustaining reaction front...

Talbot effect of the defective grating in deep Fresnel region

Science.gov (United States)

Teng, Shuyun; Wang, Junhong; Zhang, Wei; Cui, Yuwei

2015-02-01

Talbot effect of the grating with different defect is studied theoretically and experimentally in this paper. The defects of grating include the loss of the diffraction unit, the dislocation of the diffraction unit and the modulation of the unit separation. The exact diffraction distributions of three kinds of defective gratings are obtained according to the finite-difference time-domain (FDTD) method. The calculation results show the image of the missing or dislocating unit appears at the Talbot distance (as mentioned in K. Patorski Prog. Opt., 27, 1989, pp.1-108). This is the so-called self-repair ability of grating imaging. In addition, some more phenomena are discovered. The loss or the dislocation of diffraction unit causes the diffraction distortion within a certain radial angle. The regular modulation of unit separation changes the original diffraction, but the new periodicity of the diffraction distribution rebuilds. The self-imaging of grating with smaller random modulation still keeps the partial self-repair ability, and yet this characteristic depends on the modulation degree of defective grating. These diffraction phenomena of the defective gratings are explained by use of the diffraction theory of grating. The practical experiment is also performed and the experimental results confirm the theoretic predictions.

RBF–ARX model of an industrial furnace for drying olive pomace

International Nuclear Information System (INIS)

Casanova-Peláez, P.J.; Cruz-Peragón, F.; Palomar-Carnicero, J.M.; Dorado, R.; López-García, R.

2012-01-01

Highlights: ► We model a real furnace, fuelled with orujo, used to dry olive pomace. ► We apply a radial basic functions–auto-regression with exogenous variables (ARXs–RBFs) method. ► Root-mean-square error and r 2 are used to validate the ARX–RBF model. - Abstract: Drying operations are common in food industries. One of the main components in a drying system is the furnace. The furnace operation involves heat–mass transfer and combustion, thus it demands a complex mathematic representation. Since autoregressive methods are simple, and help to simulate rapidly a system, we model a drying furnace of olive pomace via an auto-regression with exogenous variables (ARXs) method. A neural network of radial basic functions (RBFs) defines the ARX experimental relation between the amounts of dry pomace (moisture content of 15%) used like fuel and the temperature of outlet gases. A real industrial furnace is studied to validate the proposed model, which can help to control the drying process.

The cross waveguide grating: proposal, theory and applications.

Science.gov (United States)

Muñoz, Pascual; Pastor, Daniel; Capmany, José

2005-04-18

In this paper a novel grating-like integrated optics device is proposed, the Cross Waveguide Grating (XWG). The device is based upon a modified configuration of a traditional Arrayed Waveguide Grating (AWG). The Arrayed Waveguides part is changed, as detailed along this document, giving the device both the ability of multi/demultiplexing and power splitting/coupling. Design examples and transfer function simulations show good agreement with the presented theory. Finally, some of the envisaged applications are outlined.

Multicore optical fiber grating array fabrication for medical sensing applications

Science.gov (United States)

Westbrook, Paul S.; Feder, K. S.; Kremp, T.; Taunay, T. F.; Monberg, E.; Puc, G.; Ortiz, R.

2015-03-01

In this work we report on a fiber grating fabrication platform suitable for parallel fabrication of Bragg grating arrays over arbitrary lengths of multicore optical fiber. Our system exploits UV transparent coatings and has precision fiber translation that allows for quasi-continuous grating fabrication. Our system is capable of both uniform and chirped fiber grating array spectra that can meet the demands of medical sensors including high speed, accuracy, robustness and small form factor.

Hybrid grating reflectors: Origin of ultrabroad stopband

Energy Technology Data Exchange (ETDEWEB)

Park, Gyeong Cheol; Taghizadeh, Alireza; Chung, Il-Sug, E-mail: ilch@fotonik.dtu.dk [DTU Fotonik, Department of Photonics Engineering, Technical University of Denmark, DK-2800 Kgs. Lyngby (Denmark)

2016-04-04

Hybrid grating (HG) reflectors with a high-refractive-index cap layer added onto a high contrast grating (HCG) provide a high reflectance close to 100% over a broader wavelength range than HCGs. The combination of a cap layer and a grating layer brings a strong Fabry-Perot (FP) resonance as well as a weak guided mode (GM) resonance. Most of the reflected power results from the FP resonance, while the GM resonance plays a key role in achieving a reflectance close to 100% as well as broadening the stopband. An HG sample with 7 InGaAlAs quantum wells included in the cap layer has been fabricated by directly wafer-bonding a III-V cap layer onto a Si grating layer. Its reflection property has been characterized. This heterogeneously integrated HG reflector may allow for a hybrid III-V on Si laser to be thermally efficient, which has promising prospects for silicon photonics light sources and high-speed operation.

Developing and testing a vertical sintering furnace for remote nuclear applications

International Nuclear Information System (INIS)

Nesbitt, J.F.; Ryer, C.M.

1980-01-01

Horizontal-type furnaces used to sinter fuel pellets on a production basis are large and thus impractical for remote applications. However, research has shown that vertical-type furnaces are adaptable for use and are cheaper to operate and maintain. In 1979, Pacific Northwest Laboratory, working under the auspices of the Department of Energy's Fuel Refabrication and Development (FRAD) Program, began developing an advanced concept for a remotely operated furnace designed specifically to sinter nuclear fuel pellets. The FRAD Program at PNL ended before the sintering of nuclear fuels could be completely verified. However during 1979, PNL performed a sufficient number and variety of tests to establish that nuclear fuel pellets can be sintered in a vertical furnace

Thermal Pretreatment of Wood for Co-gasification/co-firing of Biomass and Coal

Energy Technology Data Exchange (ETDEWEB)

Wang, Ping [National Energy Technology Lab. (NETL), Pittsburgh, PA, (United States); Howard, Bret [National Energy Technology Lab. (NETL), Pittsburgh, PA, (United States); Hedges, Sheila [National Energy Technology Lab. (NETL), Pittsburgh, PA, (United States); Morreale, Bryan [National Energy Technology Lab. (NETL), Pittsburgh, PA, (United States); Van Essendelft, Dirk [National Energy Technology Lab. (NETL), Morgantown, WV (United States); Berry, David [National Energy Technology Lab. (NETL), Morgantown, WV (United States)

2013-10-29

Utilization of biomass as a co-feed in coal and biomass co-firing and co-gasification requires size reduction of the biomass. Reducing biomass to below 0.2 mm without pretreatment is difficult and costly because biomass is fibrous and compressible. Torrefaction is a promising thermal pretreatment process and has the advantages of increasing energy density, improving grindability, producing fuels with more homogenous compositions and hydrophobic behavior. Temperature is the most important factor for the torrefaction process. Biomass grindability is related to cell wall structure, thickness and composition. Thermal treatment such as torrefaction can cause chemical changes that significantly affect the strength of biomass. The objectives of this study are to understand the mechanism by which torrefaction improves the grindability of biomass and discuss suitable temperatures for thermal pretreatment for co-gasification/co-firing of biomass and coal. Wild cherry wood was selected as the model for this study. Samples were prepared by sawing a single tangential section from the heartwood and cutting it into eleven pieces. The samples were consecutively heated at 220, 260, 300, 350, 450 and 550⁰C for 0.5 hr under flowing nitrogen in a tube furnace. Untreated and treated samples were characterized for physical properties (color, dimensions and weight), microstructural changes by SEM, and cell wall composition changes and thermal behaviors by TGA and DSC. The morphology of the wood remained intact through the treatment range but the cell walls were thinner. Thermal treatments were observed to decompose the cell wall components. Hemicellulose decomposed over the range of ~200 to 300⁰C and resulted in weakening of the cell walls and subsequently improved grindability. Furthermore, wood samples treated above 300⁰C lost more than 39% in mass. Therefore, thermal pretreatment above the hemicelluloses decomposition temperature but below 300⁰C is probably sufficient to

Integration of Tuyere, Raceway and Shaft Models for Predicting Blast Furnace Process

Science.gov (United States)

Fu, Dong; Tang, Guangwu; Zhao, Yongfu; D'Alessio, John; Zhou, Chenn Q.

2018-06-01

A novel modeling strategy is presented for simulating the blast furnace iron making process. Such physical and chemical phenomena are taking place across a wide range of length and time scales, and three models are developed to simulate different regions of the blast furnace, i.e., the tuyere model, the raceway model and the shaft model. This paper focuses on the integration of the three models to predict the entire blast furnace process. Mapping output and input between models and an iterative scheme are developed to establish communications between models. The effects of tuyere operation and burden distribution on blast furnace fuel efficiency are investigated numerically. The integration of different models provides a way to realistically simulate the blast furnace by improving the modeling resolution on local phenomena and minimizing the model assumptions.

Minimization of Blast furnace Fuel Rate by Optimizing Burden and Gas Distribution

Energy Technology Data Exchange (ETDEWEB)

Dr. Chenn Zhou

2012-08-15

The goal of the research is to improve the competitive edge of steel mills by using the advanced CFD technology to optimize the gas and burden distributions inside a blast furnace for achieving the best gas utilization. A state-of-the-art 3-D CFD model has been developed for simulating the gas distribution inside a blast furnace at given burden conditions, burden distribution and blast parameters. The comprehensive 3-D CFD model has been validated by plant measurement data from an actual blast furnace. Validation of the sub-models is also achieved. The user friendly software package named Blast Furnace Shaft Simulator (BFSS) has been developed to simulate the blast furnace shaft process. The research has significant benefits to the steel industry with high productivity, low energy consumption, and improved environment.

Time-domain Brillouin scattering assisted by diffraction gratings

Science.gov (United States)

Matsuda, Osamu; Pezeril, Thomas; Chaban, Ievgeniia; Fujita, Kentaro; Gusev, Vitalyi

2018-02-01

Absorption of ultrashort laser pulses in a metallic grating deposited on a transparent sample launches coherent compression/dilatation acoustic pulses in directions of different orders of acoustic diffraction. Their propagation is detected by delayed laser pulses, which are also diffracted by the metallic grating, through the measurement of the transient intensity change of the first-order diffracted light. The obtained data contain multiple frequency components, which are interpreted by considering all possible angles for the Brillouin scattering of light achieved through multiplexing of the propagation directions of light and coherent sound by the metallic grating. The emitted acoustic field can be equivalently presented as a superposition of plane inhomogeneous acoustic waves, which constitute an acoustic diffraction grating for the probe light. Thus the obtained results can also be interpreted as a consequence of probe light diffraction by both metallic and acoustic gratings. The realized scheme of time-domain Brillouin scattering with metallic gratings operating in reflection mode provides access to wide range of acoustic frequencies from minimal to maximal possible values in a single experimental optical configuration for the directions of probe light incidence and scattered light detection. This is achieved by monitoring the backward and forward Brillouin scattering processes in parallel. Potential applications include measurements of the acoustic dispersion, simultaneous determination of sound velocity and optical refractive index, and evaluation of samples with a single direction of possible optical access.

[Diffraction gratings used in x-ray spectroscopy]: Final report

International Nuclear Information System (INIS)

Smith, H.I.

1988-01-01

This subcontract was initiated in order to facilitate the development at MIT of technologies for fabricating the very fine diffraction grating required in x-ray spectroscopy at Lawrence Livermore Laboratory (LLL). These gratings are generally gold transmission gratings with spatial periods of 200 nm or less. The major focus of our efforts was to develop a means of fabricating gratings of 100 nm period. We explored two approaches: e-beam fabrication of x-ray lithography masks, and achromatic holographic lithography. This work was pursued by Erik Anderson as a major component of his Ph.D. thesis. Erik was successful in both the e-beam and holographic approaches. However, the e-beam method proved to be highly impractical: exposure times of about 115 days would be required to cover an area of 1 cm 2 . The achromatic holography, on the other hand, should be capable of exposing areas well in excess of 1 cm 2 in times under 1 hour. Moreover, 100 nm-period gratings produced by achromatic holography are coherent over their entire area whereas gratings produced by e-beam lithography are coherent only over areas /approximately/100 μm. The remainder of this report consists of portions excerpted from Erik Anderson's thesis. These contain all the details of our work on 100 nm period gratings. 26 refs., 17 figs

The influence of grating shape formation fluctuation on DFB laser diode threshold condition

Science.gov (United States)

Bao, Shiwei; Song, Qinghai; Xie, Chunmei

2018-03-01

Not only the grating material refractive index itself but also the Bragg grating physical shape formation affects the coupling strength greatly. The Bragg grating shape includes three factors, namely grating depth, duty ratio and grating angle. During the lithography and wet etching process, there always will be some fluctuation between the target and real grating shape formation after fabrication process. This grating shape fluctuation will affect the DFB coupling coefficient κ , and then consequently threshold current and corresponding wavelength. This paper studied the grating shape formation fluctuation influence to improve the DFB fabrication yield. A truncated normal random distribution fluctuation is considered in this paper. The simulation results conclude that it is better to choose relative thicker grating depth with lower refractive index to obtain a better fabrication tolerance, while not quite necessary to spend too much effort on improving lithography and wet etching process to get a precisely grating duty ratio and grating angle.

Process and furnace for working bituminous materials

Energy Technology Data Exchange (ETDEWEB)

Klotzer, M

1921-06-28

A process for working up bitumen-containing materials, such as coal, peat and shale is characterized in that the material in thin-height batches with constant shaking by means of forward and backward movement of an elongated horizontal hearth heated underneath on which the material freely lies and on which it is moved in the furnace, through a single narrow furnace space with zone-wise heating of the hearth. A drying zone, a spent-material removal zone, and a carbonization zone are provided. Under separate hoods the gases and vapors are removed from these zones.

Measure Guideline: High Efficiency Natural Gas Furnaces

Energy Technology Data Exchange (ETDEWEB)

Brand, L.; Rose, W.

2012-10-01

This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

A review of NOx formation mechanisms in recovery furnaces

International Nuclear Information System (INIS)

Nichols, K.M.; Thompson, L.M.; Empie, H.J.

1993-01-01

Review of NOx formation studies shows that NO forms in recovery furnaces primarily by two independent mechanisms, thermal and fuel. Thermal NO formation is extremely temperature-sensitive. However, theoretical predictions indicate that recovery furnace temperatures are not high enough to form significant thermal NO. Fuel NO formation is less temperature-sensitive, and is related to fuel nitrogen content. Black liquors are shown to contain 0.05 to 0.24 weight percent fuel nitrogen. Conversion of just 20% of this would yield approximately 25-120 ppm NOx (at 8% 0 2 ) in the flue gas, enough to represent the majority of the total NOx. Data from operating recovery furnaces show NOx emissions ranging from near zero to over 100 ppm at 8% 0 2 . An apparent increase in recovery furnace NOx emissions was observed with increasing solids. This increase is much less than predicted by thermal NO formation theory, indicating that other NO formation/destruction mechanisms, such as fuel NO formation, are important. No data are available to show the relative importance of thermal and fuel NO to total NOx during black liquor combustion

Comparison of a burning mass ceramics coating in laboratory furnace and instrustrial furnace; Comparacao de queimas de uma massa ceramica de revestimento em forno de laboratorio e forno industrial

Energy Technology Data Exchange (ETDEWEB)

Soares, R.A.L., E-mail: robertoarruda@ifpi.edu.br [Instituto Federal de Educacao, Ciencia e Tecnologia do Piaui (IFPI), Terersina, PI (Brazil); Castro, J.R. de S. [Universidade Federal do Piaui (UFPI), Teresina, PI (Brazil)

2012-07-01

This work intends to analyze the differences obtained in the technological properties of a ceramic coating after firing in two distinct environments, laboratory furnace and industrial furnace. For this, was characterized a ceramic mass used in the production of porous coating. The analyzes were performed chemical, mineralogical and thermal mass in that. The specimens were obtained by compacting and burned in the maximum temperature of 1140 deg C in two furnaces, laboratory and industrial. The technological tests were performed linear shrinkage, water absorption, bulk density and mechanical strength. The microstructure was evaluated by ray-X diffraction and scanning electron microscopy. The results showed that both furnaces provided significant differences in analyzed specimens, such as increased strength and low water absorption in the fired samples in a laboratory furnace, for example. (author)

Numerical modelling of an industrial glass-melting furnace

Energy Technology Data Exchange (ETDEWEB)

Hill, S C [Brigham Young Univ., Advanced Combustion Engineering Research Center, Provo, UT (United States); Webb, B W; McQuay, M Q [Brigham Young Univ., Mechanical Engineering Dept., Provo, UT (United States); Newbold, J [Lockheed Aerospace, Denver, CO (United States)

2000-03-01

The predictive capability of two comprehensive combustion codes, PCGC-3 and FLUENT, to simulate local flame structure and combustion characteristics in a industrial gas-fired, flat-glass furnace is investigated. Model predictions are compared with experimental data from the furnace for profiles of velocity, species concentrations, temperatures, and wall-incident radiative heat flux. Predictions from both codes show agreement with the measured mean velocity profiles and incident radiant flux on the crown. However, significant differences between the code predictions and measurements are observed for the flame-ozone temperatures and species concentrations. The observed discrepancies may be explained by (i) uncertainties in the distributions of mean velocity and turbulence in the portneck, (ii) uncertainties in the port-by-port stoichiometry, (iii) different grid-based approximations to the furnace geometry made in the two codes, (iv) the assumption of infinitely fast chemistry made in the chemical reaction model of both codes, and (v) simplifying assumptions made in the simulations regarding the complex coupling between the combustion space, batch blanket, and melt tank. The study illustrates the critical need for accurate boundary conditions (inlet air and fuel flow distributions, boundary surface temperatures, etc.) and the importance of representative furnace geometry in simulating these complex industrial combustion systems. (Author)

Steam generators and furnaces

Energy Technology Data Exchange (ETDEWEB)

Swoboda, E

1978-04-01

The documents published in 1977 in the field of steam generators for conventional thermal power plants are classified according to the following subjects: power industry and number of power plants, planning and operation, design and construction, furnaces, environmental effects, dirt accumulation and corrosion, conservation and scouring, control and automation, fundamental research, and materials.

Measurement of a discontinuous object based on a dual-frequency grating

Institute of Scientific and Technical Information of China (English)

Qiao Nao-Sheng; Cai Xin-Hua; Yao Chun-Mei

2009-01-01

The dual-frequency grating measurement theory is proposed in order to carry out the measurement of a discontinuous object. Firstly, the reason why frequency spectra are produced by low frequency gratings and high frequency gratings in the field of frequency is analysed, and the relationship between the wrapped-phase and the unwrappingphase is discussed. Secondly, a method to combine the advantages of the two kinds of gratings is proposed: one stripe is produced in the mutation part of the object measured by a suitable low frequency grating designed by MATLAB, then the phase produced by the low frequency grating need not be unfolded. The integer series of stripes is produced by a high frequency grating designed by MATLAB based on the frequency ratio of the two kinds of gratings and the high frequency wrapped-phase, and the high frequency unwrapping-phase is then obtained. In order to verify the correctness of the theoretical analysis, a steep discontinuous object of 600×600 pixels and 10.00 mm in height is simulated and a discontinuous object of ladder shape which is 32.00 mm in height is used in experiment. Both the simulation and the experiment can restore the discontinuous object height accurately by using the dual-frequency grating measurement theory.

Nanoscale freestanding gratings for ultraviolet blocking filters

Energy Technology Data Exchange (ETDEWEB)

van Beek, J.T.; Fleming, R.C.; Hindle, P.S.; Prentiss, J.D.; Schattenburg, M.L. [Massachusetts Institute of Technology, Cambridge, Massachusetts 02139 (United States); Ritzau, S. [Los Alamos National Laboratory, Los Alamos, New Mexico 87545 (United States)

1998-11-01

Ultraviolet (UV) blocking filters are needed for atomic flux imaging in environments where high levels of ultraviolet radiation are present. Freestanding gratings are a promising candidate for UV filtering. They have a high aspect ratio ({approximately}13), narrow ({approximately}40 nm) slots, and effectively block UV radiation. The grating fabrication process makes use of several etching, electroplating, and lithographic steps and includes an optional step to plug pinholes induced by particles during processing. Gratings were successfully manufactured and tested. Measured UV transmissions of {approximately}10{sup {minus}5} and particle transmissions of {approximately}10{percent} are in agreement with theoretical predictions. {copyright} {ital 1998 American Vacuum Society.}

Design and Construction of Oil Fired Compact Crucible Furnace ...

African Journals Online (AJOL)

As a prelude to necessary industrialization, foundries are springing up in various parts of Nigeria and most of these foundries rely on oil fired furnaces in their operation. This study is aimed at developing an oil fired crucible furnace from locally sourced materials for foundries in Nigeria. In our design, a new system of fuel ...

CHARCOAL PACKED FURNACE FOR LOW-TECH CHARRING OF BONE

DEFF Research Database (Denmark)

Jacobsen, P.; Dahi, Elian

1997-01-01

A low-tech furnace for charring of raw bone using char coal is developed and tested. The furnace consists of a standard oil drum, fitted with simple materials as available in every market in small towns in developing counties. 80 kg of raw bone and 6 kg of charcoal are used for production of 50 kg...

Dynamic population gratings in rare-earth-doped optical fibres

Energy Technology Data Exchange (ETDEWEB)

Stepanov, Serguei [Optics Department, CICESE, km.107 carr. Tijuana-Ensenada, Ensenada, 22860, BC (Mexico)], E-mail: steps@cicese.mx

2008-11-21

Dynamic Bragg gratings can be recorded in rare-earth (e.g. Er, Yb) doped optical fibres by two counter-propagating mutually coherent laser waves via local saturation of the fibre optical absorption or gain (in optically pumped fibres). Typical recording cw light power needed for efficient grating formation is of sub-mW-mW scale which results in characteristic recording/erasure times of 10-0.1 ms. This review paper discusses fundamental aspects of the population grating formation, their basic properties, relating wave-mixing processes and also considers different applications of these dynamic gratings in single-frequency fibre lasers, tunable filters, optical fibre sensors and adaptive interferometry.

Dynamic population gratings in rare-earth-doped optical fibres

International Nuclear Information System (INIS)

Stepanov, Serguei

2008-01-01

Dynamic Bragg gratings can be recorded in rare-earth (e.g. Er, Yb) doped optical fibres by two counter-propagating mutually coherent laser waves via local saturation of the fibre optical absorption or gain (in optically pumped fibres). Typical recording cw light power needed for efficient grating formation is of sub-mW-mW scale which results in characteristic recording/erasure times of 10-0.1 ms. This review paper discusses fundamental aspects of the population grating formation, their basic properties, relating wave-mixing processes and also considers different applications of these dynamic gratings in single-frequency fibre lasers, tunable filters, optical fibre sensors and adaptive interferometry.

Experimental observation of acoustic sub-harmonic diffraction by a grating

Energy Technology Data Exchange (ETDEWEB)

Liu, Jingfei, E-mail: benjamin.jf.liu@gatech.edu; Declercq, Nico F., E-mail: declercqdepatin@gatech.edu [Laboratory for Ultrasonic Nondestructive Evaluation “LUNE,” Georgia Tech Lorraine, Georgia Tech-CNRS UMI2958, Georgia Institute of Technology, 2, rue Marconi, Metz 57070 (France)

2014-06-28

A diffraction grating is a spatial filter causing sound waves or optical waves to reflect in directions determined by the frequency of the waves and the period of the grating. The classical grating equation is the governing principle that has successfully described the diffraction phenomena caused by gratings. However, in this work, we show experimental observation of the so-called sub-harmonic diffraction in acoustics that cannot be explained by the classical grating equation. Experiments indicate two physical phenomena causing the effect: internal scattering effects within the corrugation causing a phase shift and nonlinear acoustic effects generating new frequencies. This discovery expands our current understanding of the diffraction phenomenon, and it also makes it possible to better design spatial diffraction spectra, such as a rainbow effect in optics with a more complicated color spectrum than a traditional rainbow. The discovery reveals also a possibly new technique to study nonlinear acoustics by exploitation of the natural spatial filtering effect inherent to an acoustic diffraction grating.

Vacuum Predisperser For A Large Plane-Grating Spectrograph

Science.gov (United States)

Engleman, R.; Palmer, B. A.; Steinhaus, D. W.

1980-11-01

A plane grating predisperser has been constructed which acts as an "order-sorter" for a large plane-grating spectrograph. This combination can photograph relatively wide regions of spectra in a single exposure with no loss of resolution.

Radiation from Large Gas Volumes and Heat Exchange in Steam Boiler Furnaces

Energy Technology Data Exchange (ETDEWEB)

Makarov, A. N., E-mail: tgtu-kafedra-ese@mail.ru [Tver State Technical University (Russian Federation)

2015-09-15

Radiation from large cylindrical gas volumes is studied as a means of simulating the flare in steam boiler furnaces. Calculations of heat exchange in a furnace by the zonal method and by simulation of the flare with cylindrical gas volumes are described. The latter method is more accurate and yields more reliable information on heat transfer processes taking place in furnaces.

The technological raw material heating furnaces operation efficiency improving issue

Science.gov (United States)

Paramonov, A. M.

2017-08-01

The issue of fuel oil applying efficiency improving in the technological raw material heating furnaces by means of its combustion intensification is considered in the paper. The technical and economic optimization problem of the fuel oil heating before combustion is solved. The fuel oil heating optimal temperature defining method and algorithm analytically considering the correlation of thermal, operating parameters and discounted costs for the heating furnace were developed. The obtained optimization functionality provides the heating furnace appropriate thermal indices achievement at minimum discounted costs. The carried out research results prove the expediency of the proposed solutions using.

A Heat and Mass Transfer Model of a Silicon Pilot Furnace

Science.gov (United States)

Sloman, Benjamin M.; Please, Colin P.; Van Gorder, Robert A.; Valderhaug, Aasgeir M.; Birkeland, Rolf G.; Wegge, Harald

2017-10-01

The most common technological route for metallurgical silicon production is to feed quartz and a carbon source ( e.g., coal, coke, or charcoal) into submerged-arc furnaces, which use electrodes as electrical conductors. We develop a mathematical model of a silicon furnace. A continuum approach is taken, and we derive from first principles the equations governing the time evolution of chemical concentrations, gas partial pressures, velocity, and temperature within a one-dimensional vertical section of a furnace. Numerical simulations are obtained for this model and are shown to compare favorably with experimental results obtained using silicon pilot furnaces. A rising interface is shown to exist at the base of the charge, with motion caused by the heating of the pilot furnace. We find that more reactive carbon reduces the silicon monoxide losses, while reducing the carbon content in the raw material mixture causes greater solid and liquid material to build-up in the charge region, indicative of crust formation (which can be detrimental to the silicon production process). We also comment on how the various findings could be relevant for industrial operations.

All-silicon nanorod-based Dammann gratings.

Science.gov (United States)

Li, Zile; Zheng, Guoxing; He, Ping'An; Li, Song; Deng, Qiling; Zhao, Jiangnan; Ai, Yong

2015-09-15

Established diffractive optical elements (DOEs), such as Dammann gratings, whose phase profile is controlled by etching different depths into a transparent dielectric substrate, suffer from a contradiction between the complexity of fabrication procedures and the performance of such gratings. In this Letter, we combine the concept of geometric phase and phase modulation in depth, and prove by theoretical analysis and numerical simulation that nanorod arrays etched on a silicon substrate have a characteristic of strong polarization conversion between two circularly polarized states and can act as a highly efficient half-wave plate. More importantly, only by changing the orientation angles of each nanorod can the arrays control the phase of a circularly polarized light, cell by cell. With the above principle, we report the realization of nanorod-based Dammann gratings reaching diffraction efficiencies of 50%-52% in the C-band fiber telecommunications window (1530-1565 nm). In this design, uniform 4×4 spot arrays with an extending angle of 59°×59° can be obtained in the far field. Because of these advantages of the single-step fabrication procedure, accurate phase controlling, and strong polarization conversion, nanorod-based Dammann gratings could be utilized for various practical applications in a range of fields.

A novel method for length of chirped fiber Bragg grating sensor

Science.gov (United States)

Li, Zhenwei; Wei, Peng; Liu, Taolin

2018-03-01

Length of chirped fiber Bragg grating sensor is very important for detonation velocity. Different from other ways, we proposed a novel method based on the optical frequency domain reflection theory to measure the length of chirped fiber grating sensor in non-contact condition. This method adopts a tunable laser source to provide wavelength scanning laser, which covers the Full Width at Half Maximum of spectrum of the chirped fiber Bragg grating sensor. A Michelson interferometer is used to produce optical interference signal. Finally, the grating's length is attainable by distance domain signal. In theory, length resolution of chirped fiber Bragg grating sensor could be 0.02 mm. We perform a series of length measurement experiments for chirped fiber grating sensor, including comparison experiments with hot-tip method. And the experiment results show that the novel method could accurately measure the length of chirped fiber Bragg grating sensors, and the length differences between the optical frequency domain reflection method and the hot-tip probe method are very small.

Fast tunable blazed MEMS grating for external cavity lasers

Science.gov (United States)

Tormen, Maurizio; Niedermann, Philippe; Hoogerwerf, Arno; Shea, Herbert; Stanley, Ross

2017-11-01

Diffractive MEMS are interesting for a wide range of applications, including displays, scanners or switching elements. Their advantages are compactness, potentially high actuation speed and in the ability to deflect light at large angles. We have designed and fabricated deformable diffractive MEMS grating to be used as tuning elements for external cavity lasers. The resulting device is compact, has wide tunability and a high operating speed. The initial design is a planar grating where the beams are free-standing and attached to each other using leaf springs. Actuation is achieved through two electrostatic comb drives at either end of the grating. To prevent deformation of the free-standing grating, the device is 10 μm thick made from a Silicon on Insulator (SOI) wafer in a single mask process. At 100V a periodicity tuning of 3% has been measured. The first resonant mode of the grating is measured at 13.8 kHz, allowing high speed actuation. This combination of wide tunability and high operating speed represents state of the art in the domain of tunable MEMS filters. In order to improve diffraction efficiency and to expand the usable wavelength range, a blazed version of the deformable MEMS grating has been designed. A key issue is maintaining the mechanical properties of the original device while providing optically smooth blazed beams. Using a process based on anisotropic KOH etching, blazed gratings have been obtained and preliminary characterization is promising.

Two-dimensional grating guided-mode resonance tunable filter.

Science.gov (United States)

Kuo, Wen-Kai; Hsu, Che-Jung

2017-11-27

A two-dimensional (2D) grating guided-mode resonance (GMR) tunable filter is experimentally demonstrated using a low-cost two-step nanoimprinting technology with a one-dimensional (1D) grating polydimethylsiloxane mold. For the first nanoimprinting, we precisely control the UV LED irradiation dosage and demold the device when the UV glue is partially cured and the 1D grating mold is then rotated by three different angles, 30°, 60°, and 90°, for the second nanoimprinting to obtain 2D grating structures with different crossing angles. A high-refractive-index film ZnO is then coated on the surface of the grating structure to form the GMR filter devices. The simulation and experimental results demonstrate that the passband central wavelength of the filter can be tuned by rotating the device to change azimuth angle of the incident light. We compare these three 2D GMR filters with differential crossing angles and find that the filter device with a crossing angle of 60° exhibits the best performance. The tunable range of its central wavelength is 668-742 nm when the azimuth angle varies from 30° to 90°.

Experimental Study on Environment Friendly Tap Hole Clay for Blast Furnace

Science.gov (United States)

Siva kumar, R.; Mohammed, Raffi; Srinivasa Rao, K.

2018-03-01

Blast furnace (BF) is the best possible route of iron production available. Blast furnace is a high pressure vessel where iron ore is melted and liquid iron is produced. The liquid iron is tapped through the hole in Blast Furnace called tap hole. The tapped liquid metal flowing through the tap hole is plugged using a clay called tap hole clay. Tap hole clay (THC) is a unshaped refractory used to plug the tap hole. The tap hole clay extruded through the tap hole using a gun. The tap hole clay is designed to expand and plug the tap hole. The tap hole filled with clay is drilled using drill bit and the hole made through the tap hole to tap the liquid metal accumulated inside the furnace. The number of plugging and drilling varies depending on the volume of the furnace. The tap hole clay need to have certain properties to avoid problems during plugging and drilling. In the present paper tap hole clay properties in industrial use was tested and studied. The problems were identified related to tap hole clay manufacturing. Experiments were conducted in lab scale to solve the identified problems. The present composition was modified with experimental results. The properties of the modified tap hole clay were found suitable and useful for blast furnace operation with lab scale experimental results.

Design of safety monitor system for operation sintering furnace ME-06

International Nuclear Information System (INIS)

Sugeng Rianto; Triarjo; Djoko Kisworo; Agus Sartono

2013-01-01

Design of safety monitoring system for safety operation of sinter furnace ME-06 has been done. Parameters monitored during this operation include: temperature, gas pressure, flow rate of gas, voltage and current furnace. For sintering furnace temperature system that monitored were the temperature of the furnace temperature, the temperature of the cooling water system inlet and outlet, temperature of flow hydrogen gas inlet and outlet. For pressure system and flow rate gas sinter furnace which monitored the pressure and flow rate of hydrogen gas inlet and outlet. The system also monitors current and voltage applied to the sinter furnace heating system. Monitor system hardware consists of: the system temperature sensor, pressure, rate and data acquisition systems. While software systems using the labview driver interface that connects the hard and software systems. Function test results during sintering operation for setting the temperature 1700 °C sintering temperature increases the ramp function by 250 °C/hour average measurements obtained when the sintering time 1707.016 °C with a standard deviation of 0.38 °C. The maximum temperature of the hydrogen gas temperature 35.4 °C. The maximum temperature of the cooling water system 27.4 °C. The maximum pressure of 1,911 bar Gas Inlet and outlet of 0,051 bar. Maximum inlet gas flow 12.996 L / min and outlet 14.086 L / min. (author)

Mathematical Determination of Thermal Load for Fluidised Bed Furnaces Using Sawdust

Directory of Open Access Journals (Sweden)

Antonescu Nicolae

2014-06-01

Full Text Available For technical applications, a physical model capable of predicting the particle evolution in the burning process along its trajectory through the furnace is very useful. There are two major demands: all the thermo-dynamic processes that describe the particle burning process must be accounted and the model must be written in such equation terms to allow the intervention for parameter settings and particle definition. The computations were performed for the following parameters: furnace average temperature between 700 and 1200 °C, size of the sawdust particle from 4 to 6 mm and fix carbon ignition between 500 and 900 °C. The values obtained for the characteristic parameters of the burning process ranged from 30 to 60 [kg/(h·m3] for the gravimetrical burning speed WGh and from 150 to 280 [kW/m3] for the volumetric thermal load of the furnace QV. The main conclusion was that the calculus results are in good agreement with the experimental data from the pilot installations and the real-case measurements in the sawdust working boiler furnaces or pre-burning chambers. Another very important conclusion is that the process speed variation, when the furnace temperature changes, confirms the thermo-kinetic predictions, namely that the burning process speed decreases when the furnace temperature increases.

Liquid flow in the hearth of the blast furnace

International Nuclear Information System (INIS)

Gauje, P.; Nicolle, R.; Steiler, J.M.; Venturini, M.J.; Libralesso, J.M.

1992-01-01

The hearth of a blast furnace is poorly known. Our approach to characterize the hearth involves classical methods of chemical engineering, assessing the flow conditions by means of radioactive tracer techniques. The most important feature of this study is to combine measurements on industrial blast furnaces, experiments on a small scale model and flow model. calculations. 8 refs., 16 figs

System Construction for the Measurement of Bragg Grating Characteristics in Optical Fibers

Science.gov (United States)

West, Douglas P.

1995-01-01

Bragg gratings are used to measure strain in optical fibers. To measure strain they are sometimes used as a smart structure. They must be characterized after they are written to determine their spectral response. This paper deals with the test setup to characterize Bragg grating spectral responses.Bragg gratings are a photo-induced phenomena in optical fibers. The gratings can be used to measure strain by measuring the shift in wavelength. They placed the fibers into a smart structure to measure the stress and strain produced on support columns placed in bridges. As the cable is subjected to strain the grating causes a shift to a longer wavelength if the fiber is stretched and a shift to a shorter wavelength shift if the fiber is compacted. Our applications involve using the fibers to measure stress and strain on airborne systems. There are many ways to write Bragg gratings into optical fibers. Our focus is on side writing the grating. Our capabilities are limited in the production rate of the gratings. The Bragg grating is written into a fiber and becomes a permanent fixture. We are writing the grating to be centered at 1300 nm because that is the standard phase mask wavelength.

Cylinder and metal grating polarization beam splitter

Science.gov (United States)

Yang, Junbo; Xu, Suzhi

2017-08-01

We propose a novel and compact metal grating polarization beam splitter (PBS) based on its different reflected and transmitted orders. The metal grating exhibits a broadband high reflectivity and polarization dependence. The rigorous coupled wave analysis is used to calculate the reflectivity and the transmitting spectra and optimize the structure parameters to realize the broadband PBS. The finite-element method is used to calculate the field distribution. The characteristics of the broadband high reflectivity, transmitting and the polarization dependence are investigated including wavelength, period, refractive index and the radius of circle grating. When grating period d = 400 nm, incident wavelength λ = 441 nm, incident angle θ = 60° and radius of circle d/5, then the zeroth reflection order R0 = 0.35 and the transmission zeroth order T0 = 0.08 for TE polarization, however, T0 = 0.34 and R0 = 0.01 for TM mode. The simple fabrication method involves only single etch step and good compatibility with complementary metal oxide semiconductor technology. PBS designed here is particularly suited for optical communication and optical information processing.

Granulated blast furnace slag – A boon for foundry industry

African Journals Online (AJOL)

Keywords: Silica sand; Blast Furnace Slag; Mould properties; Ferrous and nonferrous ... raw material for the production of cast components in foundry industries. ... applications for conserving natural resources and reduce the cost of the raw .... in an elevated temperature melting furnace with temperature values of 750 to.

Modeling of glass fusion furnaces; Modelisation des fours de fusion de verre

Energy Technology Data Exchange (ETDEWEB)

Mechitoua, N. [Electricite de France (EDF), 78 - Chatou (France). Direction des Etudes et Recherches; Plard, C. [Electricite de France, 77 - Moret sur Loing (France). Direction des Etudes et Recherches

1997-12-31

The furnaces used for glass melting are industrial installations inside which complex and coupled physical and chemical phenomena occur. Thermal engineering plays a major role and numerical simulation is a precious tool for the analysis of the different coupling, of their interaction and of the influence of the different parameters. In order to optimize the functioning of glass furnaces and to improve the quality of the glass produced, Electricite de France (EdF) has developed a specialized version of the ESTET fluid mechanics code, called `Joule`. This paper describes the functioning principle of glass furnaces, the interactions between heat transfers and flows inside the melted glass, the interactions between heat transfers and the thermal regulation of the furnace, the interactions between heat transfers and glass quality and the heat transfer interactions between the melted glass, the furnace walls and the combustion area. (J.S.)

Discrete dipole approximation simulation of bead enhanced diffraction grating biosensor

International Nuclear Information System (INIS)

Arif, Khalid Mahmood

2016-01-01

We present the discrete dipole approximation simulation of light scattering from bead enhanced diffraction biosensor and report the effect of bead material, number of beads forming the grating and spatial randomness on the diffraction intensities of 1st and 0th orders. The dipole models of gratings are formed by volume slicing and image processing while the spatial locations of the beads on the substrate surface are randomly computed using discrete probability distribution. The effect of beads reduction on far-field scattering of 632.8 nm incident field, from fully occupied gratings to very coarse gratings, is studied for various bead materials. Our findings give insight into many difficult or experimentally impossible aspects of this genre of biosensors and establish that bead enhanced grating may be used for rapid and precise detection of small amounts of biomolecules. The results of simulations also show excellent qualitative similarities with experimental observations. - Highlights: • DDA was used to study the relationship between the number of beads forming gratings and ratio of first and zeroth order diffraction intensities. • A very flexible modeling program was developed to design complicated objects for DDA. • Material and spatial effects of bead distribution on surfaces were studied. • It has been shown that bead enhanced grating biosensor can be useful for fast detection of small amounts of biomolecules. • Experimental results qualitatively support the simulations and thus open a way to optimize the grating biosensors.

Fiber Bragg Grating Sensors for Harsh Environments

Directory of Open Access Journals (Sweden)

Stephen J. Mihailov

2012-02-01

Full Text Available Because of their small size, passive nature, immunity to electromagnetic interference, and capability to directly measure physical parameters such as temperature and strain, fiber Bragg grating sensors have developed beyond a laboratory curiosity and are becoming a mainstream sensing technology. Recently, high temperature stable gratings based on regeneration techniques and femtosecond infrared laser processing have shown promise for use in extreme environments such as high temperature, pressure or ionizing radiation. Such gratings are ideally suited for energy production applications where there is a requirement for advanced energy system instrumentation and controls that are operable in harsh environments. This paper will present a review of some of the more recent developments.

Pemodelan Tapis Fabry-perot pada Serat Optik dengan Menggunakan Fiber Bragg Grating

OpenAIRE

Pramuliawati, Septi; ', Saktioto; ', Defrianto

2015-01-01

Fabry-perot filter was successfully developed by a uniform Fiber Bragg Grating in fiber optic. A characterization of Bragg Grating was analyzed by using computational model with second-order of Transfer Matrix Method based on Coupled Mode Theory. The reflectivity, length of grating, and bandwidth were parametrics to determine the performance of single Bragg Grating. The transmission spectrum showed the longer grating is designed, the larger the reflectivity was produced, so that the transmiss...

ELECTRICITY-FREE PRODUCTION OF ACTIVATED CARBON FROM BIOMASS IN BORNEO TO IMPROVE WATER QUALITY

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Yasutaka Sasaki,

2011-11-01

Full Text Available Activated carbons (ACs were prepared from biomass of Borneo island (wood charcoal, peat, and coconut husk by using an electricity–free furnace, of which the energy source was exclusively wood charcoal. This furnace was comprised of two parts, an inner vessel equipped with water inlet for steam activation and an outer shell as a heating part for the inner vessel. The inside temperature of the inner vessel was able to reach over 1000 oC. Peat and wood charcoal were converted to AC by carbonization followed by steam activation, and the specific BET surface areas of resultant ACs were 889 m2/g and 749 m2/g, respectively. A mobile apparatus for water purification was newly designed and fabricated with the resultant AC, together with a white quartz sand, which is called keranggas in Kalimantan. The CODOH of both polluted creek water by the University of Palangka Raya and Kahayan River water were remarkably decreased by the purification with the designed apparatus from 20.0 mgO/L to 0.93 mgO/L, and 18.2 mgO/L to 0.74 mgO/L, respectively. Thus, the newly designed furnace and purification apparatus were shown to be highly effective tools to produce a promising agent for water purification and to produce clarified water without use of electricity, respectively.

X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

International Nuclear Information System (INIS)

Camarini, G.; Djanikian, J.G.

1994-01-01

This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 95 0 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

YEAR 2 BIOMASS UTILIZATION

Energy Technology Data Exchange (ETDEWEB)

Christopher J. Zygarlicke

2004-11-01

This Energy & Environmental Research Center (EERC) Year 2 Biomass Utilization Final Technical Report summarizes multiple projects in biopower or bioenergy, transportation biofuels, and bioproducts. A prototype of a novel advanced power system, termed the high-temperature air furnace (HITAF), was tested for performance while converting biomass and coal blends to energy. Three biomass fuels--wood residue or hog fuel, corn stover, and switchgrass--and Wyoming subbituminous coal were acquired for combustion tests in the 3-million-Btu/hr system. Blend levels were 20% biomass--80% coal on a heat basis. Hog fuel was prepared for the upcoming combustion test by air-drying and processing through a hammer mill and screen. A K-Tron biomass feeder capable of operating in both gravimetric and volumetric modes was selected as the HITAF feed system. Two oxide dispersion-strengthened (ODS) alloys that would be used in the HITAF high-temperature heat exchanger were tested for slag corrosion rates. An alumina layer formed on one particular alloy, which was more corrosion-resistant than a chromia layer that formed on the other alloy. Research activities were completed in the development of an atmospheric pressure, fluidized-bed pyrolysis-type system called the controlled spontaneous reactor (CSR), which is used to process and condition biomass. Tree trimmings were physically and chemically altered by the CSR process, resulting in a fuel that was very suitable for feeding into a coal combustion or gasification system with little or no feed system modifications required. Experimental procedures were successful for producing hydrogen from biomass using the bacteria Thermotoga, a deep-ocean thermal vent organism. Analytical procedures for hydrogen were evaluated, a gas chromatography (GC) method was derived for measuring hydrogen yields, and adaptation culturing and protocols for mutagenesis were initiated to better develop strains that can use biomass cellulose. Fly ash derived from

Uniquely identifiable tamper-evident device using coupling between subwavelength gratings

Science.gov (United States)

Fievre, Ange Marie Patricia

Reliability and sensitive information protection are critical aspects of integrated circuits. A novel technique using near-field evanescent wave coupling from two subwavelength gratings (SWGs), with the input laser source delivered through an optical fiber is presented for tamper evidence of electronic components. The first grating of the pair of coupled subwavelength gratings (CSWGs) was milled directly on the output facet of the silica fiber using focused ion beam (FIB) etching. The second grating was patterned using e-beam lithography and etched into a glass substrate using reactive ion etching (RIE). The slightest intrusion attempt would separate the CSWGs and eliminate near-field coupling between the gratings. Tampering, therefore, would become evident. Computer simulations guided the design for optimal operation of the security solution. The physical dimensions of the SWGs, i.e. period and thickness, were optimized, for a 650 nm illuminating wavelength. The optimal dimensions resulted in a 560 nm grating period for the first grating etched in the silica optical fiber and 420 nm for the second grating etched in borosilicate glass. The incident light beam had a half-width at half-maximum (HWHM) of at least 7 microm to allow discernible higher transmission orders, and a HWHM of 28 microm for minimum noise. The minimum number of individual grating lines present on the optical fiber facet was identified as 15 lines. Grating rotation due to the cylindrical geometry of the fiber resulted in a rotation of the far-field pattern, corresponding to the rotation angle of moire fringes. With the goal of later adding authentication to tamper evidence, the concept of CSWGs signature was also modeled by introducing random and planned variations in the glass grating. The fiber was placed on a stage supported by a nanomanipulator, which permitted three-dimensional displacement while maintaining the fiber tip normal to the surface of the glass substrate. A 650 nm diode laser was

The effect of aberrated recording beams on reflecting Bragg gratings

Science.gov (United States)

SeGall, Marc; Ott, Daniel; Divliansky, Ivan; Glebov, Leonid B.

2013-03-01

The effect of aberrations present in the recording beams of a holographic setup is discussed regarding the period and spectral response of a reflecting volume Bragg grating. Imperfect recording beams result in spatially varying resonant wavelengths and the side lobes of the spectrum are washed out. Asymmetrical spectra, spectral broadening, and a reduction in peak diffraction efficiency may also be present, though these effects are less significant for gratings with wider spectral widths. Reflecting Bragg gratings (RBGs) are used as elements in a variety of applications including spectral beam combining1,2, mode locking3,4, longitudinal and transverse mode selection in lasers5,6, and sensing7,8. For applications requiring narrow spectral selectivity9, or large apertures10, these gratings must have a uniform period throughout the length of the recording medium, which may be on the order of millimeters. However, when using typical recording techniques such as two-beam interference for large aperture gratings and phase-mask recording of fiber gratings, aberrations from the optical elements in the system result in an imperfect grating structure11-13. In this paper we consider the effects of aberrations on large aperture gratings recorded in thick media using the two-beam interference technique. Previous works in analyzing the effects of aberrations have considered the effects of aberrations in a single recording plane where the beams perfectly overlap. Such an approach is valid for thin media (on the order of tens of microns), but for thick recording media (on the order of several millimeters) there will be a significant shift in the positions of the beams relative to each other as they traverse the recording medium. Therefore, the fringe pattern produced will not be constant throughout the grating if one or both beams have a non-uniform wavefront. Such non-uniform gratings may have a wider spectral width, a shifted resonant wavelength, or other problems. It is

High-order diffraction gratings for high-power semiconductor lasers

International Nuclear Information System (INIS)

Vasil’eva, V. V.; Vinokurov, D. A.; Zolotarev, V. V.; Leshko, A. Yu.; Petrunov, A. N.; Pikhtin, N. A.; Rastegaeva, M. G.; Sokolova, Z. N.; Shashkin, I. S.; Tarasov, I. S.

2012-01-01

A deep diffraction grating with a large period (∼2 μm) within one of the cladding layers is proposed for the implementation of selective feedback in a semiconductor laser. Frequency dependences of reflectance in the 12th diffraction order for rectangular, triangular, and trapezoidal diffraction gratings are calculated. It is shown that the maximum reflectance of the waveguide mode is attained using a rectangular or trapezoidal grating ∼2 μm deep in the laser structure. Deep trapezoidal diffraction gratings with large periods are fabricated in the Al 0.3 Ga 0.7 As cladding layer of a GaAs/AlGaAs laser structure using photolithography and reactive ion etching.

Development of the high temperature sintering furnace for DUPIC fuel fabrication

International Nuclear Information System (INIS)

Lee, Jung Won; Kim, B. G.; Park, J. J.; Yang, M. S.; Kim, K. H.; Kim, J. H.; Cho, K. H.; Lee, D. Y.; Lee, Y. S.

1998-11-01

This report describes the development of the high temperature sintering furnace for manufacturing DUPIC (Direct Use of spent PWR fuel in CANDU reactors) fuel pellets. The furnace has to be remotely operated and maintained in a high radioactive hot cell using master-slave manipulators. The high temperature sintering furnace for manufacturing DUPIC fuel pellets, which is satisfied with the requirements of remote operation and maintenance in a hot cell, was successfully developed and installed in the M6 hot cell at IMEF (Irradiated Material Examination Facility). The functional and thermal performance test was also successfully completed. The technology accumulated during developing this sintering furnace became the basis of other DUPIC equipment development, and will be very helpful in the development of equipment for use in hot cell in the future. (author). 20 figs

Femtosecond laser pulse written Volume Bragg Gratings

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Richter Daniel

2013-11-01

Full Text Available Femtosecond laser pulses can be applied for structuring a wide range of ransparent materials. Here we want to show how to use this ability to realize Volume-Bragg-Gratings in various- mainly non-photosensitive - glasses. We will further present the characteristics of the realized gratings and a few elected applications that have been realized.

Metal diffusion from furnace tubes depends on location

International Nuclear Information System (INIS)

Albright, L.F.

1988-01-01

Studies of metal samples from an ethylene furnace on the Texas Gulf Coast, using a scanning electron microscope (SEM) and an energy dispersive X-ray analyzer (EDAX), reveal preferential diffusion of chromium, titanium, and aluminum in the coil wall to the surfaces of the tube where they form metal oxides. These elements are gradually depleted from the tube wall. Complicated surface reactions that include the formation of several metal oxides, metal sulfides, and metal-catalyzed coke also occur. Several mechanisms can be postulated as to how metal fines or compounds are formed and transferred in the coil and transfer lines exchanger (TLX) of ethylene units. These surface reactions directly or indirectly affect coke formation in the tube. Finally, creep in the coils is likely a factor in promoting corrosion. Such creep is promoted by variable temperature-time patterns to which a coil is exposed during pyrolysis, and then decoking. Periods of stress and compression occur in the coil walls. Knowledge of the diffusion and reactions that take place can result in better furnace operations and decoking procedures to extend the life of the furnace tubes. In this second installment of a four-part series, photomicrographs of four pyrolysis tube samples from the ethylene furnace indicate that significant differences existed between the outer surfaces, inner surfaces, and cross-sectional areas of the samples. The first installment of the series dealt with coke

Analysis of combustion efficiency in a pelletizing furnace

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Rafael Simões Vieira de Moura

Full Text Available Abstract The objective of this research is to assess how much the improvement in the combustion reaction efficiency can reduce fuel consumption, maintaining the same thermal energy rate provided by the reaction in a pelletizing furnace. The furnace for pelletizing iron ore is a complex thermal machine, in terms of energy balance. It contains recirculation fan gases and constant variations in the process, and the variation of a single process variable can influence numerous changes in operating conditions. This study demonstrated how the main variables related to combustion in the burning zone influence fuel consumption (natural gas from the furnace of the Usina de Pelotização de Fábrica (owned by VALE S/A, without changing process conditions that affect production quality. Variables were analyzed regarding the velocity and pressure of the fuel in the burners, the temperature of the combustion air and reactant gases, the conversion rate and the stoichiometric air/fuel ratio of the reaction. For the analysis, actual data of the furnace in operation was used, and for the simulation of chemical reactions, the software Gaseq® was used. The study showed that the adjustment of combustion reaction stoichiometry provides a reduction of 9.25% in fuel consumption, representing a savings of US$ 2.6 million per year for the company.

Grating-based tomography applications in biomedical engineering

Science.gov (United States)

Schulz, Georg; Thalmann, Peter; Khimchenko, Anna; Müller, Bert

2017-10-01

For the investigation of soft tissues or tissues consisting of soft and hard tissues on the microscopic level, hard X-ray phase tomography has become one of the most suitable imaging techniques. Besides other phase contrast methods grating interferometry has the advantage of higher sensitivity than inline methods and the quantitative results. One disadvantage of the conventional double-grating setup (XDGI) compared to inline methods is the limitation of the spatial resolution. This limitation can be overcome by removing the analyser grating resulting in a single-grating setup (XSGI). In order to verify the performance of XSGI concerning contrast and spatial resolution, a quantitative comparison of XSGI and XDGI tomograms of a human nerve was performed. Both techniques provide sufficient contrast to allow for the distinction of tissue types. The spatial resolution of the two-fold binned XSGI data set is improved by a factor of two in comparison to XDGI which underlies its performance in tomography of soft tissues. Another application for grating-based X-ray phase tomography is the simultaneous visualization of soft and hard tissues of a plaque-containing coronary artery. The simultaneous visualization of both tissues is important for the segmentation of the lumen. The segmented data can be used for flow simulations in order to obtain information about the three-dimensional wall shear stress distribution needed for the optimization of mechano-sensitive nanocontainers used for drug delivery.

Mechanism of optical unidirectional transmission in subwavelength dual-metal gratings

Science.gov (United States)

Gao, H.; Zheng, Z. Y.; Hao, H. Y.; Dong, A. G.; Fan, Z. J.; Liu, D. H.

2014-03-01

The mechanism of optical unidirectional (OUD) transmission in parallel subwavelength dual-metal gratings was investigated. It was found that this kind of OUD phenomenon originates from the coupling of the surface plasmon polaritons (SPPs) between the front grating and a layer of metal film which replaces the rear grating. The higher the intensity of the coupled SPPs at the entrances of the rear grating, the higher the transmittance can be achieved. Basing on this property, an effective OUD example was achieved by exploring the intensity difference at the entrances of the rear gratings between the two incidences of opposite directions. In this kind of OUD, the positive transmittance can exceed 80 % and the difference between the transmittances of the two opposite directions can be as large as 63 %. The detailed design process was also presented.

Diffraction efficiency calculations of polarization diffraction gratings with surface relief

Science.gov (United States)

Nazarova, D.; Sharlandjiev, P.; Berberova, N.; Blagoeva, B.; Stoykova, E.; Nedelchev, L.

2018-03-01

In this paper, we evaluate the optical response of a stack of two diffraction gratings of equal one-dimensional periodicity. The first one is a surface-relief grating structure; the second, a volume polarization grating. This model is based on our experimental results from polarization holographic recordings in azopolymer films. We used films of commercially available azopolymer (poly[1-[4-(3-carboxy-4-hydroxyphenylazo) benzenesulfonamido]-1,2-ethanediyl, sodium salt]), shortly denoted as PAZO. During the recording process, a polarization grating in the volume of the material and a relief grating on the film surface are formed simultaneously. In order to evaluate numerically the optical response of this “hybrid” diffraction structure, we used the rigorous coupled-wave approach (RCWA). It yields stable numerical solutions of Maxwell’s vector equations using the algebraic eigenvalue method.

Biomass energy in the making

International Nuclear Information System (INIS)

Anon.

2008-01-01

large volumes of organic waste, including waste from the paper and agro-food industries, household refuse, and biogas from the fermentation of treatment plant sludge. At the top of the list: the United States, which generated 56 TWh of bio-power in 2005, and Brazil, which favors bagasse from sugar cane and biogas from distillery effluents. The electrical efficiency of a small biomass plant is 30% at best (35% with the best available technologies), whereas coal-fired plants achieve about 45% efficiency and combined-cycle gas-fired plants hit the 55% mark. A problem is the varying composition of straw, wood or waste fueling the boiler, calling for robust, adaptable burners, grates and fluidized beds. Either that, or the fuel has to be converted to produce standardized fuel such as wood pellets or dried sludge, which only ups the price of the fuel even more. Converting forest waste into wood chips, for example, costs 40 to 50 euros per MWh of heat, whereas unprocessed sawmill residue costs 10 to 20 euros for the same MWh. Another obstacle to developing biomass for power generation is the problem of collecting the raw materials from far and wide. In addition to solid biomass, biogas can be used to recycle liquid or wet waste that is difficult to transport. Biogas is produced by the digestion of wet biomass in an oxygen-deprived environment. Biogas contains 40% to 70% methane. The methane can then be used to fuel a gas-fired plant. This is one of the best configurations there is, since the biomass comes directly from the final waste. It's a good illustration of the 'waste to wealth' concept, which consists of recycling waste to produce energy

Video monitoring system for enriched uranium casting furnaces

International Nuclear Information System (INIS)

Turner, P.C.

1978-03-01

A closed-circuit television (CCTV) system was developed to upgrade the remote-viewing capability on two oralloy (highly enriched uranium) casting furnaces in the Y-12 Plant. A silicon vidicon CCTV camera with a remotely controlled lens and infrared filtering was provided to yield a good-quality video presentation of the furnace crucible as the oralloy material is heated from 25 to 1300 0 C. Existing tube-type CCTV monochrome monitors were replaced with solid-state monitors to increase the system reliability

Observation of narrowband intrinsic spectra of Brillouin dynamic gratings.

Science.gov (United States)

Song, Kwang Yong; Yoon, Hyuk Jin

2010-09-01

We experimentally demonstrate that the reflection spectrum of a Brillouin dynamic grating in a polarization-maintaining fiber can be much narrower than the intrinsic linewidth of the stimulated Brillouin scattering, matching well with the theory of a fiber Bragg grating in terms of the linewidth and the reflectivity. A 3 dB bandwidth as narrow as 10.5 MHz is observed with the Brillouin dynamic grating generated in a 9 m uniform fiber.

Co-firing Bosnian coals with woody biomass: Experimental studies on a laboratory-scale furnace and 110 MWe power unit

Directory of Open Access Journals (Sweden)

Smajevic Izet

2012-01-01

Full Text Available This paper presents the findings of research into cofiring two Bosnian cola types, brown coal and lignite, with woody biomass, in this case spruce sawdust. The aim of the research was to find the optimal blend of coal and sawdust that may be substituted for 100% coal in large coal-fired power stations in Bosnia and Herzegovina. Two groups of experimental tests were performed in this study: laboratory testing of co-firing and trial runs on a large-scale plant based on the laboratory research results. A laboratory experiment was carried out in an electrically heated and entrained pulverized-fuel flow furnace. Coal-sawdust blends of 93:7% by weight and 80:20% by weight were tested. Co-firing trials were conducted over a range of the following process variables: process temperature, excess air ratio and air distribution. Neither of the two coal-sawdust blends used produced any significant ash-related problems provided the blend volume was 7% by weight sawdust and the process temperature did not exceed 1250ºC. It was observed that in addition to the nitrogen content in the co-fired blend, the volatile content and particle size distribution of the mixture also influenced the level of NOx emissions. The brown coal-sawdust blend generated a further reduction of SO2 due to the higher sulphur capture rate than for coal alone. Based on and following the laboratory research findings, a trial run was carried out in a large-scale utility - the Kakanj power station, Unit 5 (110 MWe, using two mixtures; one in which 5%/wt and one in which 7%/wt of brown coal was replaced with sawdust. Compared to a reference firing process with 100% coal, these co-firing trials produced a more intensive redistribution of the alkaline components in the slag in the melting chamber, with a consequential beneficial effect on the deposition of ash on the superheater surfaces of the boiler. The outcome of the tests confirms the feasibility of using 7%wt of sawdust in combination

Nonmetallic inclusions in carbon steel smelted in plasma furnace

Energy Technology Data Exchange (ETDEWEB)

Shengelaya, I B; Kostyakov, V N; Nodiy, T K; Imerlishvili, V G; Gavisiani, A G [AN Gruzinskoj SSR, Tbilisi. Inst. Metallurgii

1979-01-01

A complex investigation on nonmetallic inclusions in carbon cast iron, smelted in plasma furnace in argon atmosphere and cast partly in the air and partly in argon atmosphere, has been carried out. As compared to open-hearth furnace carbon steel, the test metal was found to contain more oxide inclusions and nitrides; besides, in chromium-containing metal, chromium nitrides form the larger part of nitrides.

Optical and x-ray alignment approaches for off-plane reflection gratings

Science.gov (United States)

Allured, Ryan; Donovan, Benjamin D.; DeRoo, Casey T.; Marlowe, Hannah R.; McEntaffer, Randall L.; Tutt, James H.; Cheimets, Peter N.; Hertz, Edward; Smith, Randall K.; Burwitz, Vadim; Hartner, Gisela; Menz, Benedikt

2015-09-01

Off-plane reflection gratings offer the potential for high-resolution, high-throughput X-ray spectroscopy on future missions. Typically, the gratings are placed in the path of a converging beam from an X-ray telescope. In the off-plane reflection grating case, these gratings must be co-aligned such that their diffracted spectra overlap at the focal plane. Misalignments degrade spectral resolution and effective area. In-situ X-ray alignment of a pair of off-plane reflection gratings in the path of a silicon pore optics module has been performed at the MPE PANTER beamline in Germany. However, in-situ X-ray alignment may not be feasible when assembling all of the gratings required for a satellite mission. In that event, optical methods must be developed to achieve spectral alignment. We have developed an alignment approach utilizing a Shack-Hartmann wavefront sensor and diffraction of an ultraviolet laser. We are fabricating the necessary hardware, and will be taking a prototype grating module to an X-ray beamline for performance testing following assembly and alignment.

Polarizing beam splitter of deep-etched triangular-groove fused-silica gratings.

Science.gov (United States)

Zheng, Jiangjun; Zhou, Changhe; Feng, Jijun; Wang, Bo

2008-07-15

We investigated the use of a deep-etched fused-silica grating with triangular-shaped grooves as a highly efficient polarizing beam splitter (PBS). A triangular-groove PBS grating is designed at a wavelength of 1550 nm to be used in optical communication. When it is illuminated in Littrow mounting, the transmitted TE- and TM-polarized waves are mainly diffracted in the minus-first and zeroth orders, respectively. The design condition is based on the average differences of the grating mode indices, which is verified by using rigorous coupled-wave analysis. The designed PBS grating is highly efficient over the C+L band range for both TE and TM polarizations (>97.68%). It is shown that such a triangular-groove PBS grating can exhibit a higher diffraction efficiency, a larger extinction ratio, and less reflection loss than the binary-phase fused-silica PBS grating.

Investigation and analysis of the usefulness of the Zellik method to design energy conserving electric furnaces

Energy Technology Data Exchange (ETDEWEB)

Szilagyi, L.; Fay, G.

1984-01-01

The characteristics predetermined by the method Zellik in designing the electrical furnaces isolated traditionally are comparable with measured values of furnaces in operation. The newest furnaces have been built with isolation resulting in a lower energy consumption. To plot the static characteristics, the furnace was heated up three times to the steady state. In determining the static heat capacity the stored heat was measured by the conventional method. With a view to determining the kinetic heat capacity the furnace was heated up at different rates. On the base of the operating results of the furnace can be stated both the practicability of the method Zellik and the improvement of the characteristics of the furnace isolated with fibrous material.

Method of burning highly reactive strongly slagging coal dust in a chamber furnace

Energy Technology Data Exchange (ETDEWEB)

Protsaylo, M.Ya.; Kotler, V.R.; Lobov, G.V.; Mechev, V.P.; Proshkin, A.V.; Zhuravlev, Yu.A.

1982-01-01

In the chamber furnace in order to reduce slagging, it is proprosed that, above the coal dust burners, nozzles be installed with inclination downwards through which air is fed in a mixture with flue gases. Under the influence of this flue gas-air mixture, the coal dust flame is deviated downwards. In this case there is an increase in the length of the flame and degree of filling of the volume of the furnace with the flame. This increases the effectiveness of dust burning. The input into the furnace of fuel jointly with the air and flue gases (optimally 10-15% of the total quantity of gases formed during fuel combustion) makes it possible to reduce the temperature in the furnace and the probability of slagging of the furnace walls.

EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

Directory of Open Access Journals (Sweden)

MAHSHAD YAZDANIPOUR

2011-03-01

Full Text Available A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry binder ratio of 0.30 exhibits the highest 28-day compressive strength, i.e. 36 MPa. Mixes containing 5 wt.% of ground granulated blast furnace slag showed the least efflorescence or best soundness. Laboratory techniques of X-ray diffractometry (XRD, fourier transform infrared spectroscopy (FTIR, and scanning electron microscopy (SEM were utilized for characterizing a number of mixes and studying their molecular and micro-structure. Investigations done by scanning electron microscopy confirm that smaller blast-furnace slag particles react totally while the larger ones react partially with alkaline activators and contribute to the formation of a composite microstructure.

State of the art of heat production from biomass taking into account economic and ecological aspects

International Nuclear Information System (INIS)

Strehler, A.

1994-01-01

In the range of solid fuels, the most important biomass energy carrier is wood, followed by straw and, used in single pilot and demonstration projects, so-called energy plants. Due to tax laws, plant oil and ethanol are economically more interesting as liquid fuels. In wood firing, billet wood furnaces and boilers are most common. The product range extends from chimney fireplaces to underjet boilers for timber. Incineration plants with automatic fuel metering systems require pourable bulk material such as chopped wood, chippings, sawdust, or pellets. Modern high-quality wood-fired boilers are well in creeping with the legal limit values, whereas many boilers currently in use do not meet contemporary technical standards. Furnaces for stalky material require a greater technical expenditure. Fuels with a high straw fraction pose the serious problem of emission of fire dust. Straw ash tends to produce slag and must therefore be cooled and reliably removed from the firing zone. (orig./EF) [de

Graphite electrode DC arc furnace system for treatment of environmentally undesirable solid waste

International Nuclear Information System (INIS)

Titus, C.H.

1993-01-01

A gas tight DC arc furnace system using graphite electrodes is ideally suited for destruction of organic materials, compaction of metallic materials, and vitrification of inorganic waste materials. A graphite electrode DC arc furnace system which was developed by Electro-Pyrolysis, Inc. has been used to demonstrate that iron basalt soil containing various surrogate nonradioactive materials found on Department of Energy's Atomic Energy Sites and hospital waste can be reduced to a compact, vitrified, solid material which is environmentally acceptable and will pass TCLP leachate tests. A second graphite electrode DC arc furnace system is presently under construction and will be in operation at MIT during the second quarter of 1993. This furnace system is designed for demonstration of waste treatment and stabilization at a rate of 500 pounds per hour and will also be used for development and performance evaluation of diagnostic techniques and equipment for measuring and understanding internal furnace temperature profiles, gas entrained particulate composition, and particulate size distribution in various locations in the furnace during operation

Modelling of carry-over in recovery furnaces

Energy Technology Data Exchange (ETDEWEB)

Fakhrai, Reza [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

2000-04-01

Development of mathematical modelling of the combustion process in the furnace of recovery boilers is the subject of this work. This work as a continuation of many years of modelling efforts carried out at KTH/Vaerme- och Ugnsteknik focussed particularly on: char bed modelling; droplets-wall interaction modelling; and carry-over modelling. The char bed model has been studied. Droplets/parcels were considered as a single reactor working independently of the other droplets. The mass of the droplets was not distributed uniformly but induced in the landing place. The droplets hitting the char bed will stick to it and they are alive and part of the calculation. In this way the distribution of the mass on the char bed is only dependent on the parameters which effect flight history such as droplet/parcel diameter, boilers flow field, etc. The droplet- wall interaction model has been studied and found to be very important for obtaining the correct temperature distribution in the recovery furnace. The new approach is based on removal of droplets which hits the wall in the upper part of the recovery boiler from carryover calculation. This model has been proposed and implemented into the GRFM (General Recovery Furnace Model). The carryover modelling effort was based on mass balance in which the number and physical statistics of the droplets/parcel were estimated and the amount of unburned mass was calculated. All of the above listed models were tested together with all other models of heat and mass transfer processes in recovery furnaces using a GRFM. Three-dimensional numerical simulations of the industrial recovery boiler (63 kg/s, 82 bar, 480 deg C) were performed. The number of grid was 232,000 and the number of air ports in this simulation was 178. The air entering the furnace by these ports has different flow rates. Flow and temperature fields as well as species distributions were calculated. The results show good agreement with previously published data and modelling

Two-port connecting-layer-based sandwiched grating by a polarization-independent design.

Science.gov (United States)

Li, Hongtao; Wang, Bo

2017-05-02

In this paper, a two-port connecting-layer-based sandwiched beam splitter grating with polarization-independent property is reported and designed. Such the grating can separate the transmission polarized light into two diffraction orders with equal energies, which can realize the nearly 50/50 output with good uniformity. For the given wavelength of 800 nm and period of 780 nm, a simplified modal method can design a optimal duty cycle and the estimation value of the grating depth can be calculated based on it. In order to obtain the precise grating parameters, a rigorous coupled-wave analysis can be employed to optimize grating parameters by seeking for the precise grating depth and the thickness of connecting layer. Based on the optimized design, a high-efficiency two-port output grating with the wideband performances can be gained. Even more important, diffraction efficiencies are calculated by using two analytical methods, which are proved to be coincided well with each other. Therefore, the grating is significant for practical optical photonic element in engineering.

Determination of wall wear of glassmelting furnaces by a nuclear technique

International Nuclear Information System (INIS)

Harsanyi, Gyoergy; Kodolanyi, Andras; Leitner, Laszlo

1984-01-01

A new in-service inspection technique of glassmelting furnaces is reported. Isotope-labelled refractory tank blocks were prepared, tested experimentally, and built into the furnace. Sup(60)Co isotope tracer was used. The residual wall thickness of the labelled blocks were determined by periodical radiation dose measurements. No environmental or health damage is caused by the specific activity of 3.7 - 4 Bq/g of the labelled furnace blocks, the dose rate in a distance of 1 m from the wall was as low as 0.05 mR/h. (P.J.)

Hopewell Furnace NHS : alternative transportation study

Science.gov (United States)

2009-12-31

This study assesses the potential for an alternative transportation system (ATS) at Hopewell Furnace National Historic Site (NHS). The Volpe Center investigated internal circulation and potential partnerships with local historic, cultural, and recrea...

Effect of Scale on Slab Heat Transfer in a Walking Beam Type Reheating Furnace

OpenAIRE

Man Young Kim

2013-01-01

In this work, the effects of scale on thermal behavior of the slab in a walking-beam type reheating furnace is studied by considering scale formation and growth in a furnace environment. Also, mathematical heat transfer model to predict the thermal radiation in a complex shaped reheating furnace with slab and skid buttons is developed with combined nongray WSGGM and blocked-off solution procedure. The model can attack the heat flux distribution within the furnace and the temperature distribut...

Through-furnace for burning solid organic substances

International Nuclear Information System (INIS)

Kemmler, G.; Schlich, E.

1984-01-01

The through-furnace for burning radio-active organic solid waste consists of a reaction pipe heated from the outside, an input device and an output device. A solid pump is used as the input device, which has a common longitudinal axis with the reaction pipe. The reaction pipe is widened in the transport direction of the combustion pipe, where the angle between the longitudinal axis and the pipe wall is 0.5 to 5 0 . The pipe wall is wholely or partially permeable to gas. The thermal treatment of the solid organic substances can occur by combustion or by pyrohydrolysis or pyrolysis in the through-furnace. (orig./HP) [de

Glass Furnace Project, October 1982-March 1983

International Nuclear Information System (INIS)

Armstrong, K.M.; Klingler, L.M.

1983-01-01

In the Glass Furnace Project currently under way at Mound, a treatment technology for low-level radioactive waste is being evaluated that will combine volume reduction and immobilization in one step. Initial work focused on demonstrating the ability of the furnace to efficiently incinerate nonradioactive, simulated power-plant waste and on determining the adequacy of immobilization in a soda-lime silica matrix. Further evaluation of the system will involve a demonstration of the combustion and containment of radioactive waste. In preparation for this next phase of the program, preliminary investigation and design work were conducted during the past six months. 5 figures, 1 table

Modeling, simulation, and design of SAW grating filters

Science.gov (United States)

Schwelb, Otto; Adler, E. L.; Slaboszewicz, J. K.

1990-05-01

A systematic procedure for modeling, simulating, and designing SAW (surface acoustic wave) grating filters, taking losses into account, is described. Grating structures and IDTs (interdigital transducers) coupling to SAWs are defined by cascadable transmission-matrix building blocks. Driving point and transfer characteristics (immittances) of complex architectures consisting of gratings, transducers, and coupling networks are obtained by chain-multiplying building-block matrices. This modular approach to resonator filter analysis and design combines the elements of lossy filter synthesis with the transmission-matrix description of SAW components. A multipole filter design procedure based on a lumped-element-model approximation of one-pole two-port resonator building blocks is given and the range of validity of this model examined. The software for simulating the performance of SAW grating devices based on this matrix approach is described, and its performance, when linked to the design procedure to form a CAD/CAA (computer-aided design and analysis) multiple-filter design package, is illustrated with a resonator filter design example.

Oil injection into the blast furnace

Energy Technology Data Exchange (ETDEWEB)

Dongsheng Liao; Mannila, P.; Haerkki, J.

1997-12-31

Fuel injection techniques have been extensively used in the commercial blast furnaces, a number of publications concerning the fuels injection have been reported. This present report only summarizes the study achievements of oil injection due to the research need the of authors, it includes the following parts: First, the background and the reasons reducing coke rate of oil injection are analyzed. Reducing coke rate and decreasing the ironmaking costs are the main deriving forces, the contents of C, H and ash are direct reasons reducing coke rate. It was also found that oil injection had great effects on the state of blast furnace, it made operation stable, center gas flow develop fully, pressure drop increase, descent speed of burden materials decrease and generation of thermal stagnation phenomena, the quality of iron was improved. Based on these effects, as an ideal mean, oil injection was often used to adjust the state of blast furnace. Secondly, combustion behavior of oil in the raceway and tuyere are discussed. The distribution of gas content was greatly changed, the location of CO, H{sub 2} generation was near the tuyere; the temperature peak shifts from near the raceway boundary to the tuyere. Oxygen concentration and blast velocity were two important factors, it was found that increasing excess oxygen ratio 0.9 to 1.3, the combustion time of oil decreases 0.5 msec, an increase of the blast velocity results in increasing the flame length. In addition, the nozzle position and oil rate had large effects on the combustion of oil. Based on these results, the limit of oil injection is also discussed, soot formation is the main reason limiting to further increase oil injection rate, it was viewed that there were three types of soot which were generated under blast furnace operating conditions. The reason generating soot is the incomplete conversion of the fuel. Finally, three methods improving combustion of oil in the raceway are given: Improvement of oil

Near-infrared light-controlled tunable grating based on graphene/elastomer composites

Science.gov (United States)

Wang, Fei; Jia, Shuhai; Wang, Yonglin; Tang, Zhenhua

2018-02-01

A near-infrared (nIR) light actuated tunable transmission optical grating based on graphene nanoplatelet (GNP)/polydimethylsiloxane (PDMS) and PDMS is proposed. A simple fabrication protocol is studied that allows integration of the grating with the actuation mechanism; both components are made from soft elastomers, and this ensure the tunability and the light-driven operation of the grating. The resulting grating structure demonstrates continuous period tunability of 2.7% under an actuation power density of 220 mW cm-2 within a period of 3 s and also demonstrates a time-independent characteristic. The proposed infrared activated grating can be developed for wireless remote light splitting in bio/chemical sensing and optical telecommunications applications.

Effect of fast pyrolysis conditions on biomass solid residues at high temperatures

DEFF Research Database (Denmark)

Trubetskaya, Anna; Jensen, Peter Arendt; Jensen, Anker Degn

2016-01-01

Fast pyrolysis of wood and straw was conducted in a drop tube furnace (DTF) and compared with corresponding data from a wire mesh reactor (WMR) to study the influence of temperature (1000-1400)°C, biomass origin (pinewood, beechwood, wheat straw, alfalfa straw), and heating rate (103 °C/s, 104 °C...... in its half-width with respect to the parental fuel, whereas the alfalfa straw char particle size remained unaltered at higher temperatures. Soot particles in a range from 60 to 300 nm were obtained during fast pyrolysis. The soot yield from herbaceous fuels was lower than from wood samples, possibly due...

A REVIEW OF MILD COMBUSTION AND OPEN FURNACE DESIGN CONSIDERATION

Directory of Open Access Journals (Sweden)

M.M. Noor

2012-12-01

Full Text Available Combustion is still very important to generate energy. Moderate or Intense Low-oxygen Dilution (MILD combustion is one of the best new technologies for clean and efficient combustion. MILD combustion has been proven to be a promising combustion technology in industrial applications with decreased energy consumption due to the uniformity of its temperature distribution. It is clean compared to traditional combustion due to producing low NOx and CO emissions. This article provides a review and discussion of recent research and developments in MILD. The issue and applications are summarized, with some suggestions presented on the upgrading and application of MILD in the future. Currently MILD combustion has been successfully applied in closed furnaces. The preheating of supply air is no longer required since the recirculation inside the enclosed furnace already self-preheats the supply air and self-dilutes the oxygen in the combustion chamber. The possibility of using open furnace MILD combustion will be reviewed. The design consideration for open furnace with exhaust gas re-circulation (EGR was discussed.

Materials analyses of ceramics for glass furnace recuperators

Energy Technology Data Exchange (ETDEWEB)

Weber, G.W.; Tennery, V.J.

1979-11-01

The use of waste heat recuperation systems offers significant promise for meaningful energy conservation in the process heat industries. This report details the analysis of candidate ceramic recuperator materials exposed to simulated industrial glass furnace hot flue gas environments. Several candidate structural ceramic materials including various types of silicon carbide, several grades of alumina, mullite, cordierite, and silicon nitride were exposed to high-temperature flue gas atmospheres from specially constructed day tank furnaces. Furnace charging, operation, and batch composition were selected to closely simulate industrial practice. Material samples were exposed in flues both with and without glass batch in the furnace for times up to 116 d at temperatures from 1150 to 1550/sup 0/C (2100 to 2800/sup 0/F). Exposed materials were examined by optical microscopy, scanning electron microscopy, energy dispersive x-ray analysis, x-ray diffraction, and x-ray fluorescence to identify material degradation mechanisms. The materials observations were summarized as: Silicon carbide exhibited enhanced corrosion at lower temperatures (1150/sup 0/C) when alkalies were deposited on the carbide from the flue gas and less corrosion at higher temperatures (1550/sup 0/C) when alkalies were not deposited on the carbide; alumina corrosion depended strongly upon purity and density and alumina contents less than 99.8% were unsatisfactory above 1400/sup 0/C; and mullite and cordierite are generally unacceptable for application in soda-lime glass melting environments at temperatures above 1100/sup 0/C.

Compacting of fly dusts from cupola and electric arc furnace

Directory of Open Access Journals (Sweden)

D. Baricová

2012-01-01

Full Text Available Recycling and utilization of dust waste is important not only from the point of view of its usage as an alternative source of raw materials, but regarding the environmental problems also. Dust emissions arise from thermal and chemical or physical processes and mechanical actions. Two kinds of fl y dusts from cupola furnaces (hot and cold blast cupola furnace and fl y dust from electric arc furnace were used by experiments. They were pelletized only with addition of water and briquetted with diff erent addition of water glass, bentonite and cement. Quality of briquettes was tested by compression – strength test and by break down test in green state, after drying and afterstoring (1 month.

Pulverized coal burnout in blast furnace simulated by a drop tube furnace

Energy Technology Data Exchange (ETDEWEB)

Du, Shan-Wen [Steel and Aluminum Research and Development Department, China Steel Corporation, Kaohsiung 812 (China); Chen, Wei-Hsin [Department of Greenergy, National University of Tainan, Tainan 700 (China); Lucas, John A. [School of Engineering of the University of Newcastle, Callaghan, NSW 2308 (Australia)

2010-02-15

Reactions of pulverized coal injection (PCI) in a blast furnace were simulated using a drop tube furnace (DTF) to investigate the burnout behavior of a number of coals and coal blends. For the coals with the fuel ratio ranging from 1.36 to 6.22, the experimental results indicated that the burnout increased with decreasing the fuel ratio, except for certain coals departing from the general trend. One of the coals with the fuel ratio of 6.22 has shown its merit in combustion, implying that the blending ratio of the coal in PCI operation can be raised for a higher coke replacement ratio. The experiments also suggested that increasing blast temperature was an efficient countermeasure for promoting the combustibility of the injected coals. Higher fuel burnout could be achieved when the particle size of coal was reduced from 60-100 to 100-200 mesh. However, once the size of the tested coals was in the range of 200 and 325 mesh, the burnout could not be improved further, resulting from the agglomeration of fine particles. Considering coal blend reactions, the blending ratio of coals in PCI may be adjusted by the individual coal burnout rather than by the fuel ratio. (author)

Modern Theory of Gratings Resonant Scattering: Analysis Techniques and Phenomena

CERN Document Server

Sirenko, Yuriy K

2010-01-01

Diffraction gratings are one of the most popular objects of analysis in electromagnetic theory. The requirements of applied optics and microwave engineering lead to many new problems and challenges for the theory of diffraction gratings, which force us to search for new methods and tools for their resolution. In Modern Theory of Gratings, the authors present results of the electromagnetic theory of diffraction gratings that will constitute the base of further development of this theory, which meet the challenges provided by modern requirements of fundamental and applied science. This volume covers: spectral theory of gratings (Chapter 1) giving reliable grounds for physical analysis of space-frequency and space-time transformations of the electromagnetic field in open periodic resonators and waveguides; authentic analytic regularization procedures (Chapter 2) that, in contradistinction to the traditional frequency-domain approaches, fit perfectly for the analysis of resonant wave scattering processes; paramet...

Heat pipes and use of heat pipes in furnace exhaust

Science.gov (United States)

Polcyn, Adam D.

2010-12-28

An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

Production of blast furnace coke from soft brown coal

Energy Technology Data Exchange (ETDEWEB)

Scholz, G.; Wundes, H.; Schkommodau, F.; Zinke, H.-G. (VEB Gaskombinat Schwarze Pumpe (German Democratic Republic))

1988-01-01

Reviews experimental production and utilization of high quality brown coal coke in the GDR during 1985 and 1986. The technology of briquetting and coking brown coal dust is described; the superior parameters of produced coke quality are listed in comparison to those of regular industrial coke made from brown and black coal. Dust emission from high quality brown coal coke was suppressed by coke surface treatment with dispersion foam. About 4,200 t of this coke were employed in black coal coke substitution tests in a blast furnace. Substitution rate was 11%, blast furnace operation was positive, a substitution factor of 0.7 t black coal coke per 1 t of brown coal coke was calculated. Technology development of high quality brown coal coke production is regarded as complete; blast furnace coke utilization, however, requires further study. 8 refs.

Computational Modeling of Arc-Slag Interaction in DC Furnaces

Science.gov (United States)

Reynolds, Quinn G.

2017-02-01

The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

Model technique for aerodynamic study of boiler furnace

Energy Technology Data Exchange (ETDEWEB)

1966-02-01

The help of the Division was recently sought to improve the heat transfer and reduce the exit gas temperature in a pulverized-fuel-fired boiler at an Australian power station. One approach adopted was to construct from Perspex a 1:20 scale cold-air model of the boiler furnace and to use a flow-visualization technique to study the aerodynamic patterns established when air was introduced through the p.f. burners of the model. The work established good correlations between the behaviour of the model and of the boiler furnace.

Bandwidth-Tunable Fiber Bragg Gratings Based on UV Glue Technique

Science.gov (United States)

Fu, Ming-Yue; Liu, Wen-Feng; Chen, Hsin-Tsang; Chuang, Chia-Wei; Bor, Sheau-Shong; Tien, Chuen-Lin

2007-07-01

In this study, we have demonstrated that a uniform fiber Bragg grating (FBG) can be transformed into a chirped fiber grating by a simple UV glue adhesive technique without shifting the reflection band with respect to the center wavelength of the FBG. The technique is based on the induced strain of an FBG due to the UV glue adhesive force on the fiber surface that causes a grating period variation and an effective index change. This technique can provide a fast and simple method of obtaining the required chirp value of a grating for applications in the dispersion compensators, gain flattening in erbium-doped fiber amplifiers (EDFAs) or optical filters.

Heating characteristics of billet in a walking hearth type reheating furnace

International Nuclear Information System (INIS)

Emadi, Ali; Saboonchi, Ahmad; Taheri, Mahdi; Hassanpour, Saeid

2014-01-01

The heating characteristics of billet in a walking hearth type reheating furnace were studied by developing a mathematical heat transfer model. Radiation calculations were conducted by means of zone method and considering all radiation exchange paths. The weighted-sum-of-gray-gas-model was used for better accuracy of gas radiation prediction. Convective heat flux was calculated by considering suitable value of convective heat transfer coefficient at any location of the furnace. The model was substantiated through its comparison to experimental data. A comparison was drawn to evaluate the effect of constant and variable convective coefficient on convective flux distribution and billet thermal behavior. The effect of furnace wall's emissivity of each zone and whole of the furnace on the billet thermal behavior was investigated. The obtained results revealed that by increasing furnace wall's emissivity for a determined residence time, billet's temperature in primary zones rises but it has no significant effect on its final temperature. However, by increasing wall's emissivity from 0.7 to 0.95, the residence time can be declined by about 5%. Moreover, emissivity increase in non-firing and preheating zones as compared to heating and soaking zones has greater impact on the billet thermal behavior. -- Highlights: • 3D radiation modeling by considering all possible paths of radiation exchange. • Using WSGG model for better prediction of gas radiation. • Using non-constant convection coefficient to consider variation of gas mass flow. • Investigation of effect of convection coefficient on billet temperature behavior. • Investigation of wall emissivity of furnace zones

Effective length of short Fabry-Perot cavity formed by uniform fiber Bragg gratings.

Science.gov (United States)

Barmenkov, Yuri O; Zalvidea, Dobryna; Torres-Peiró, Salvador; Cruz, Jose L; Andrés, Miguel V

2006-07-10

In this paper, we describe the properties of Fabry-Perot fiber cavity formed by two fiber Bragg gratings in terms of the grating effective length. We show that the grating effective length is determined by the group delay of the grating, which depends on its diffraction efficiency and physical length. We present a simple analytical formula for calculation of the effective length of the uniform fiber Bragg grating and the frequency separation between consecutive resonances of a Fabry-Perot cavity. Experimental results on the cavity transmission spectra for different values of the gratings' reflectivity support the presented theory.

Optimal Combustion Conditions for a Small-scale Biomass Boiler

Directory of Open Access Journals (Sweden)

Viktor Plaček

2012-01-01

Full Text Available This paper reports on an attempt to achieve maximum efficiency and lowest possible emissions for a small-scale biomass boiler. This aim can be attained only by changing the control algorithm of the boiler, and in this way not raising the acquisition costs for the boiler. This paper describes the experimental facility, the problems that arose while establishing the facility, and how we have dealt with them. The focus is on discontinuities arising after periodic grate sweeping, and on finding the parameters of the PID control loops. Alongside these methods, which need a lambda probe signal for proper functionality, we inroduce another method, which is able to intercept the optimal combustion working point without the need to use a lambda sensor.

NEDO project reports. High performance industrial furnace development project - High temperature air combustion

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-21

For the purpose of reducing energy consumption, a NEDO project 'Developmental research on high efficiency industrial furnaces' was carried out from FY 1993 to FY 1999 by The Japan Industrial Furnaces Manufacturers Association, and the paper outlined the details of the project. Industrial furnaces handled in this R and D can bring 30% reduction of the energy consumption and approximately 50% NOx reduction, and were given the 9th Nikkei global environmental technology prize. In the study of combustion phenomena of high temperature air combustion, the paper arranged characteristics of flame, the base of gaseous fuel flame, the base of liquid fuel flame, the base of solid fuel flame, etc. Concerning high temperature air combustion models for simulation, fluid dynamics and heat transfer models, and reaction and NOx models, etc. As to impacts of high temperature air combustion on performance of industrial furnaces, energy conservation, lowering of pollution, etc. In relation to a guide for the design of high efficiency industrial furnaces, flow charts, conceptual design, evaluation method for heat balance and efficiency using charts, combustion control system, applicability of high efficiency industrial furnaces, etc. (NEDO)

NEDO project reports. High performance industrial furnace development project - High temperature air combustion

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-21

For the purpose of reducing energy consumption, a NEDO project 'Developmental research on high efficiency industrial furnaces' was carried out from FY 1993 to FY 1999 by The Japan Industrial Furnaces Manufacturers Association, and the paper outlined the details of the project. Industrial furnaces handled in this R and D can bring 30% reduction of the energy consumption and approximately 50% NOx reduction, and were given the 9th Nikkei global environmental technology prize. In the study of combustion phenomena of high temperature air combustion, the paper arranged characteristics of flame, the base of gaseous fuel flame, the base of liquid fuel flame, the base of solid fuel flame, etc. Concerning high temperature air combustion models for simulation, fluid dynamics and heat transfer models, and reaction and NOx models, etc. As to impacts of high temperature air combustion on performance of industrial furnaces, energy conservation, lowering of pollution, etc. In relation to a guide for the design of high efficiency industrial furnaces, flow charts, conceptual design, evaluation method for heat balance and efficiency using charts, combustion control system, applicability of high efficiency industrial furnaces, etc. (NEDO)

Improving Gas Furnace Performance: A Field and Laboratory Study at End of Life

Energy Technology Data Exchange (ETDEWEB)

Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Yee, S. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Baker, J. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

2015-02-01

In 2010, natural gas provided 54% of total residential space heating energy the U.S. on a source basis, or 3.5 Quadrillion Btu. Natural gas burned in furnaces accounted for 92% of that total, and boilers and other equipment made up the remainder. A better understanding of installed furnace performance is a key to energy savings for this significant energy usage. In this project, the U.S. Department of Energy Building America team Partnership for Advanced Residential Retrofit examined the impact that common installation practices and age-induced equipment degradation may have on the installed performance of natural gas furnaces over the life of the product, as measured by steady-state efficiency and annual efficiency. The team identified 12 furnaces of various ages and efficiencies that were operating in residential homes in the Des Moines, Iowa, metropolitan area and worked with a local heating, ventilation, and air conditioning contractor to retrieve furnaces and test them at the Gas Technology Institute laboratory for steady-state efficiency and annual efficiency. Prior to removal, system airflow, static pressure, equipment temperature rise, and flue loss measurements were recorded for each furnace as installed in the house.

A general theory of interference fringes in x-ray phase grating imaging

International Nuclear Information System (INIS)

Yan, Aimin; Wu, Xizeng; Liu, Hong

2015-01-01

Purpose: The authors note that the concept of the Talbot self-image distance in x-ray phase grating interferometry is indeed not well defined for polychromatic x-rays, because both the grating phase shift and the fractional Talbot distances are all x-ray wavelength-dependent. For x-ray interferometry optimization, there is a need for a quantitative theory that is able to predict if a good intensity modulation is attainable at a given grating-to-detector distance. In this work, the authors set out to meet this need. Methods: In order to apply Fourier analysis directly to the intensity fringe patterns of two-dimensional and one-dimensional phase grating interferometers, the authors start their derivation from a general phase space theory of x-ray phase-contrast imaging. Unlike previous Fourier analyses, the authors evolved the Wigner distribution to obtain closed-form expressions of the Fourier coefficients of the intensity fringes for any grating-to-detector distance, even if it is not a fractional Talbot distance. Results: The developed theory determines the visibility of any diffraction order as a function of the grating-to-detector distance, the phase shift of the grating, and the x-ray spectrum. The authors demonstrate that the visibilities of diffraction orders can serve as the indicators of the underlying interference intensity modulation. Applying the theory to the conventional and inverse geometry configurations of single-grating interferometers, the authors demonstrated that the proposed theory provides a quantitative tool for the grating interferometer optimization with or without the Talbot-distance constraints. Conclusions: In this work, the authors developed a novel theory of the interference intensity fringes in phase grating x-ray interferometry. This theory provides a quantitative tool in design optimization of phase grating x-ray interferometers

A general theory of interference fringes in x-ray phase grating imaging.

Science.gov (United States)

Yan, Aimin; Wu, Xizeng; Liu, Hong

2015-06-01

The authors note that the concept of the Talbot self-image distance in x-ray phase grating interferometry is indeed not well defined for polychromatic x-rays, because both the grating phase shift and the fractional Talbot distances are all x-ray wavelength-dependent. For x-ray interferometry optimization, there is a need for a quantitative theory that is able to predict if a good intensity modulation is attainable at a given grating-to-detector distance. In this work, the authors set out to meet this need. In order to apply Fourier analysis directly to the intensity fringe patterns of two-dimensional and one-dimensional phase grating interferometers, the authors start their derivation from a general phase space theory of x-ray phase-contrast imaging. Unlike previous Fourier analyses, the authors evolved the Wigner distribution to obtain closed-form expressions of the Fourier coefficients of the intensity fringes for any grating-to-detector distance, even if it is not a fractional Talbot distance. The developed theory determines the visibility of any diffraction order as a function of the grating-to-detector distance, the phase shift of the grating, and the x-ray spectrum. The authors demonstrate that the visibilities of diffraction orders can serve as the indicators of the underlying interference intensity modulation. Applying the theory to the conventional and inverse geometry configurations of single-grating interferometers, the authors demonstrated that the proposed theory provides a quantitative tool for the grating interferometer optimization with or without the Talbot-distance constraints. In this work, the authors developed a novel theory of the interference intensity fringes in phase grating x-ray interferometry. This theory provides a quantitative tool in design optimization of phase grating x-ray interferometers.

Measurement system for diffraction efficiency of convex gratings

Science.gov (United States)

Liu, Peng; Chen, Xin-hua; Zhou, Jian-kang; Zhao, Zhi-cheng; Liu, Quan; Luo, Chao; Wang, Xiao-feng; Tang, Min-xue; Shen, Wei-min

2017-08-01

A measurement system for diffraction efficiency of convex gratings is designed. The measurement system mainly includes four components as a light source, a front system, a dispersing system that contains a convex grating, and a detector. Based on the definition and measuring principle of diffraction efficiency, the optical scheme of the measurement system is analyzed and the design result is given. Then, in order to validate the feasibility of the designed system, the measurement system is set up and the diffraction efficiency of a convex grating with the aperture of 35 mm, the curvature-radius of 72mm, the blazed angle of 6.4°, the grating period of 2.5μm and the working waveband of 400nm-900nm is tested. Based on GUM (Guide to the Expression of Uncertainty in Measurement), the uncertainties in the measuring results are evaluated. The measured diffraction efficiency data are compared to the theoretical ones, which are calculated based on the grating groove parameters got by an atomic force microscope and Rigorous Couple Wave Analysis, and the reliability of the measurement system is illustrated. Finally, the measurement performance of the system is analyzed and tested. The results show that, the testing accuracy, the testing stability and the testing repeatability are 2.5%, 0.085% and 3.5% , respectively.

High performance Si immersion gratings patterned with electron beam lithography

Science.gov (United States)

Gully-Santiago, Michael A.; Jaffe, Daniel T.; Brooks, Cynthia B.; Wilson, Daniel W.; Muller, Richard E.

2014-07-01

Infrared spectrographs employing silicon immersion gratings can be significantly more compact than spectro- graphs using front-surface gratings. The Si gratings can also offer continuous wavelength coverage at high spectral resolution. The grooves in Si gratings are made with semiconductor lithography techniques, to date almost entirely using contact mask photolithography. Planned near-infrared astronomical spectrographs require either finer groove pitches or higher positional accuracy than standard UV contact mask photolithography can reach. A collaboration between the University of Texas at Austin Silicon Diffractive Optics Group and the Jet Propulsion Laboratory Microdevices Laboratory has experimented with direct writing silicon immersion grating grooves with electron beam lithography. The patterning process involves depositing positive e-beam resist on 1 to 30 mm thick, 100 mm diameter monolithic crystalline silicon substrates. We then use the facility JEOL 9300FS e-beam writer at JPL to produce the linear pattern that defines the gratings. There are three key challenges to produce high-performance e-beam written silicon immersion gratings. (1) E- beam field and subfield stitching boundaries cause periodic cross-hatch structures along the grating grooves. The structures manifest themselves as spectral and spatial dimension ghosts in the diffraction limited point spread function (PSF) of the diffraction grating. In this paper, we show that the effects of e-beam field boundaries must be mitigated. We have significantly reduced ghost power with only minor increases in write time by using four or more field sizes of less than 500 μm. (2) The finite e-beam stage drift and run-out error cause large-scale structure in the wavefront error. We deal with this problem by applying a mark detection loop to check for and correct out minuscule stage drifts. We measure the level and direction of stage drift and show that mark detection reduces peak-to-valley wavefront error

Combustion, cofiring and emissions characteristics of torrefied biomass in a drop tube reactor

International Nuclear Information System (INIS)

Ndibe, Collins; Maier, Jörg; Scheffknecht, Günter

2015-01-01

The study investigates cofiring characteristics of torrefied biomass fuels at 50% thermal shares with coals and 100% combustion cases. Experiments were carried out in a 20 kW, electrically heated, drop-tube reactor. Fuels used include a range of torrefied biomass fuels, non-thermally treated white wood pellets, a high volatile bituminous coal and a lignite coal. The reactor was maintained at 1200 °C while the overall stoichiometric ratio was kept constant at 1.15 for all combustion cases. Measurements were performed to evaluate combustion reactivity, emissions and burn-out. Torrefied biomass fuels in comparison to non-thermally treated wood contain a lower amount of volatiles. For the tests performed at a similar particle size distribution, the reduced volatile content did not impact combustion reactivity significantly. Delay in combustion was only observed for test fuel with a lower amount of fine particles. The particle size distribution of the pulverised grinds therefore impacts combustion reactivity more. Sulphur and nitrogen contents of woody biomass fuels are low. Blending woody biomass with coal lowers the emissions of SO 2 mainly as a result of dilution. NO X emissions have a more complex dependency on the nitrogen content. Factors such as volatile content of the fuels, fuel type, furnace and burner configurations also impact the final NO X emissions. In comparison to unstaged combustion, the nitrogen conversion to NO X declined from 34% to 9% for air-staged co-combustion of torrefied biomass and hard coal. For the air-staged mono-combustion cases, nitrogen conversion to NO X declined from between 42% and 48% to about 10%–14%. - Highlights: • Impact of torrefaction on cofiring was studied at high heating rates in a drop tube. • Cofiring of torrefied biomasses at high thermal shares (50% and higher) is feasible. • Particle size impacts biomass combustion reactivity more than torrefaction. • In a drop tube reactor, torrefaction has no negative

Simulation Studies of the Dielectric Grating as an Accelerating and Focusing Structure

International Nuclear Information System (INIS)

Soong, Ken; Peralta, E.A.; Byer, R.L.; Colby, E.

2011-01-01

A grating-based design is a promising candidate for a laser-driven dielectric accelerator. Through simulations, we show the merits of a readily fabricated grating structure as an accelerating component. Additionally, we show that with a small design perturbation, the accelerating component can be converted into a focusing structure. The understanding of these two components is critical in the successful development of any complete accelerator. The concept of accelerating electrons with the tremendous electric fields found in lasers has been proposed for decades. However, until recently the realization of such an accelerator was not technologically feasible. Recent advances in the semiconductor industry, as well as advances in laser technology, have now made laser-driven dielectric accelerators imminent. The grating-based accelerator is one proposed design for a dielectric laser-driven accelerator. This design, which was introduced by Plettner, consists of a pair of opposing transparent binary gratings, illustrated in Fig. 1. The teeth of the gratings serve as a phase mask, ensuring a phase synchronicity between the electromagnetic field and the moving particles. The current grating accelerator design has the drive laser incident perpendicular to the substrate, which poses a laser-structure alignment complication. The next iteration of grating structure fabrication seeks to monolithically create an array of grating structures by etching the grating's vacuum channel into a fused silica wafer. With this method it is possible to have the drive laser confined to the plane of the wafer, thus ensuring alignment of the laser-and-structure, the two grating halves, and subsequent accelerator components. There has been previous work using 2-dimensional finite difference time domain (2D-FDTD) calculations to evaluate the performance of the grating accelerator structure. However, this work approximates the grating as an infinite structure and does not accurately model a

Combustion of Solid Fuel in a Vortex Furnace with Counter-swirling Flows

Directory of Open Access Journals (Sweden)

Redko A.A.

2017-12-01

Full Text Available The results of computer simulation of the processes of incineration of low-grade solid fuel-pulverized peat with a moisture content of 40%, an ash content of 6% are given. It has been determined the fields of distribution of temperature, velocity of gases and particles in the volume and at the outlet from the furnace. The three-dimensional temperature distribution in the combustion chamber indicates high-temperature combustion of peat particles at temperatures above 1700°C with liquid ash removal in the lower part of the furnace. It has been determined that when the furnace is cooled, it is not ensured combustion of the fuel completely. The value of the swirling flow rate at the outlet from the furnace (up to 370 m/s ensures the efficiency of separation of fuel particles, reducing heat losses from mechanical underburning. It is determined that the concentration of oxygen is close to zero over the entire height of the furnace, at an outlet from the furnace the oxygen concentration is 5...6%, since oxygen is supplied with excess (αв=1,2. The results of a numerical study showed that the diameter of peat particles affects the process of their combustion: coke particles with an initial diameter of 25 mkm to 250 mkm burn out by 96%. With an increase in particle diameter up to 1000 mkm, the degree of burn-out of coke decreases, but at the same time their removal decreases. It is shown that the furnace ensures the completeness of combustion of peat particles of peat 99.8%, volatiles is 100%.

Magneto-Optic Fiber Gratings Useful for Dynamic Dispersion Management and Tunable Comb Filtering

International Nuclear Information System (INIS)

Bao-Jian, Wu; Xin, Lu; Kun, Qiu

2010-01-01

Intelligent control of dispersion management and tunable comb filtering in optical network applications can be performed by using magneto-optic fiber Bragg gratings (MFBGs). When a nonuniform magnetic field is applied to the MFBG with a constant grating period, the resulting grating response is equivalent to that of a conventional chirped grating. Under a linearly nonuniform magnetic field along the grating, a linear dispersion is achieved in the grating bandgap and the maximal dispersion slope can come to 1260 ps/nm 2 for a 10-mm-long fiber grating at 1550 nm window. Similarly, a Gaussian-apodizing sampled MFBG is also useful for magnetically tunable comb filtering, with potential application to clock recovery from return-to-zero optical signals and optical carrier tracking. (condensed matter: electronic structure, electrical, magnetic, and optical properties)

Thermal design of a pressure electroslag remelting furnace applied for 5

International Nuclear Information System (INIS)

Cruz M, J.P.

1999-01-01

Actual work defines the thermal design methodology for pressure electroslag remelting furnaces (P ESR) of variable capacity, applied for 5 Kg. It begins with classification and description of secondary refining furnaces, after PESR process and the concept of thermal design are described. Next, in base of the steel weight to remelt (5 Kg); ingot, crucible and electrode dimensions are obtained. These elements will be inside of pressure vessel whose thickness are determined according to ASME Code (Section 8, Division 1, U G-27). It was developed a computer program, where the furnace capacity can be modified, so like other conditions, and display principal dimensions of the furnace. Current and voltage are obtained from the heat necessary to remelt the ingot and the heat transfer in the crucible, is analysed because of it is the most critical element. It was selected too the equipment to registry temperatures and pressure in base of thermocouple characteristics. (Author)

Multiwavelength optical scatterometry of dielectric gratings

KAUST Repository

Yashina, Nataliya P.

2012-08-01

Modern scatterometry problems arising in the lithography production of periodic gratings are in the focus of the work. The performance capabilities of a novel theoretical and numerical modeling oriented to these problems are considered. The approach is based on rigorous solutions of 2-D initial boundary value problems of the gratings theory. The quintessence and advantage of the method is the possibility to perform an efficient analysis simultaneously and interactively both for steady state and transient processes of the resonant scattering of electromagnetic waves by the infinite and compact periodic structures. © 2012 IEEE.

Laser-induced grating in ZnO

DEFF Research Database (Denmark)

Ravn, Jesper N.

1992-01-01

A simple approach for the calculation of self-diffraction in a thin combined phase and amplitude grating is presented. The third order nonlinearity, the electron-hole recombination time, and the ambipolar diffusion coefficient in a ZnO crystal are measured by means of laser-induced self-diffracti......A simple approach for the calculation of self-diffraction in a thin combined phase and amplitude grating is presented. The third order nonlinearity, the electron-hole recombination time, and the ambipolar diffusion coefficient in a ZnO crystal are measured by means of laser-induced self...

Reduction of Bragg-grating-induced coupling to cladding modes

DEFF Research Database (Denmark)

Berendt, Martin Ole; Bjarklev, Anders Overgaard; Soccolich, C.E.

1999-01-01

gratings in a depressed-cladding fiber are compared with simulations. The model gives good agreement with the measured transmission spectrum and accounts for the pronounced coupling to asymmetrical cladding modes, even when the grating is written with the smallest possible blaze. The asymmetry causing...... this is accounted for by the unavoidable attenuation of the UV light. It is found for the considered fiber designs that a high numerical-aperture fiber increases the spectral separation between the Bragg resonance and the onset of cladding-mode losses. A depressed-cladding fiber reduces the coupling strength......We discuss fiber designs that have been suggested for the reduction of Bragg-grating induced coupling to cladding modes. The discussion is based on a theoretical approach that includes the effect of asymmetry in the UV-induced index grating, made by UV-side writing. Experimental results from...

Radiometric report for a blast furnace tracing with radioactive isotopes

International Nuclear Information System (INIS)

Tanase, G.; Tanase, M.

1995-01-01

One of the methods to monitor refractory wall of blast furnace is its tracing with radioactive isotopes. The tracer isotope can be detected by two ways: the external dosimetric measurement at the armour of the blast furnace and/or the radiometric measurement of the iron sample charge by charge. Any change in radiometric situation of tracer radioisotope is recorded in a radiometric report. This paper presents an original concept of radiometric report based upon PARADOX and CORELDRAW soft kits. Their advantage are: quick and easy changes, easy recording of current radioactivity of tracer isotope, short history of changes, visual mapping of the tracer isotope and others. In this way we monitored 6 blast furnaces and more than 180 radioactive sources

Ultra-compact silicon nitride grating coupler for microscopy systems

OpenAIRE

Zhu, Yunpeng; Wang, Jie; Xie, Weiqiang; Tian, Bin; Li, Yanlu; Brainis, Edouard; Jiao, Yuqing; Van Thourhout, Dries

2017-01-01

Grating couplers have been widely used for coupling light between photonic chips and optical fibers. For various quantum-optics and bio-optics experiments, on the other hand, there is a need to achieve good light coupling between photonic chips and microscopy systems. Here, we propose an ultra-compact silicon nitride (SiN) grating coupler optimized for coupling light from a waveguide to a microscopy system. The grating coupler is about 4 by 2 mu m(2) in size and a 116 nm 1 dB bandwidth can be...

Thermal-grating contributions to degenerate four-wave mixing in nitric oxide

International Nuclear Information System (INIS)

Danehy, P.M.; Paul, P.H.; Farrow, R.L.

1995-01-01

We report investigations of degenerate four-wave mixing (DFWM) line intensities in the A 2 Σ + left-arrow X 2 Π electronic transitions of nitric oxide. Contributions from population gratings (spatially varying perturbations in the level populations of absorbing species) and thermal gratings (spatially varying perturbations in the overall density) were distinguished and compared by several experimental and analytical techniques. For small quantities of nitric oxide in a strongly quenching buffer gas (carbon dioxide), we found that thermal-grating contributions dominated at room temperature for gas pressures of ∼0.5 atm and higher. In a nearly nonquenching buffer (nitrogen) the population-grating mechanism dominated at pressures of ∼1.0 atm and lower. At higher temperatures in an atmospheric-pressure methane/air flame, population gratings of nitric oxide also dominated. We propose a simple model for the ratio of thermal- to population-grating scattering intensities that varies as P 4 T -4.4 . Preliminary investigations of the temperature dependence and detailed studies of the pressure dependence are in agreement with this model. Measurements of the temporal evolution and the peak intensity of isolated thermal-grating signals are in detailed agreement with calculations based on a linearized hydrodynamic model [J. Opt. Soc. Am. B 12, 384 (1995)]. copyright 1995 Optical Society of America

Emission of nitrogen oxides from small biomass-fired grate boilers - a literature survey

International Nuclear Information System (INIS)

Olsson, Daniel

1999-05-01

A literature study has been carried out to find mechanisms for control of nitrogen oxide emissions from small-scale biomass fired combustion devices. The underlying nitrogen chemistry has been studied. Three paths of nitrogen oxide formation has been identified: 1. Thermal NO x , 2, Prompt NO x , and, 3. Fuel NO x . Out of these three mechanisms only fuel NO x is of interest, and the others are neglected at the temperature level concerned. The results from this study have been used to identify limitations and possibilities for NO x and CO abatement. A beacon has been to find efficient methods for NO x abatement at the same time as complete burn-out of the fuel is of greatest importance. The NO x abatement work of many of the Swedish manufacturers of small-scale combustion devices is described. This gives valuable insight in the practical possibilities and limitations in strive for low NOx emissions. From the literature and the contacts with manufacturers some factors of great importance for NO x emission control have been identified. These are: * The fuel (nitrogen content, shape, size, the height of the fuel layer and the tendency of the fuel to stick), * The stoichiometry in the volume above the fuel bed (should be 0.6 - 0.8), * The mixing of the gases above the fuel bed, * The mixing of tertiary air into the main gas flow, and * The thermal load of the combustion chamber (residence time). All the secondary measures studied but selective catalytic reduction have been rejected. Selective catalytic reduction could be a possible solution to the NO x emission problem if it is necessary to further lower the emissions from these small-scale biomass combustion devices despite the cost Project report from the program: Small scale combustion of biofuels. 22 refs, 30 figs, 4 tabs

Beam-splitter switches based on zenithal bistable liquid-crystal gratings.

Science.gov (United States)

Zografopoulos, Dimitrios C; Beccherelli, Romeo; Kriezis, Emmanouil E

2014-10-01

The tunable optical diffractive properties of zenithal bistable nematic liquid-crystal gratings are theoretically investigated. The liquid-crystal orientation is rigorously solved via a tensorial formulation of the Landau-de Gennes theory and the optical transmission properties of the gratings are investigated via full-wave finite-element frequency-domain simulations. It is demonstrated that by proper design the two stable states of the grating can provide nondiffracting and diffracting operation, the latter with equal power splitting among different diffraction orders. An electro-optic switching mechanism, based on dual-frequency nematic materials, and its temporal dynamics are further discussed. Such gratings provide a solution towards tunable beam-steering and beam-splitting components with extremely low power consumption.

Grating exchange system of independent mirror supported by floating rotary stage

Science.gov (United States)

Zhang, Jianhuan; Tao, Jin; Liu, Yan; Nan, Yan

2015-10-01

The performance of The Grating Exchange System can satisfy the Thirty Meter Telescope - TMT for astronomical observation WFOS index requirements and satisfy the requirement of accuracy in the grating exchange. It is used to install in the MOBIE and a key device of MOBIE. The Wide Field Optical Spectrograph (WFOS) is one of the three first-light observing capabilities selected by the TMT Science Advisory Committee. The Multi-Object Broadband Imaging Echellette (MOBIE) instrument design concept has been developed to address the WFOS requirements as described in the TMT Science-Based Requirements Document (SRD). The Grating Exchange System uses a new type of separate movement way of three grating devices and a mirror device. Three grating devices with a mirror are able to achieve independence movement. This kind of grating exchange system can effectively solve the problem that the volume of the grating change system is too large and that the installed space of MOBIE instruments is too limit. This system adopts the good stability, high precision of rotary stage - a kind of using air bearing (Air bearing is famous for its ultra-high precision, and can meet the optical accuracy requirement) and rotation positioning feedback gauge turntable to support grating device. And with a kind of device which can carry greater weight bracket fixed on the MOBIE instrument, with two sets of servo motor control rotary stage and the mirror device respectively. And we use the control program to realize the need of exercising of the grating device and the mirror device. Using the stress strain analysis software--SolidWorks for stress and strain analysis of this structure. And then checking the structure of the rationality and feasibility. And prove that this system can realize the positioning precision under different working conditions can meet the requirements of imaging optical grating diffraction efficiency and error by the calculation and optical performance analysis.