WorldWideScience

Sample records for bgc-lurgi slagging process

  1. Process-integrated slag treatment; Prozessintegrierte Schlackebehandlung

    Energy Technology Data Exchange (ETDEWEB)

    Koralewska, R.; Faulstich, M. [Technische Univ., Garching (Germany). Lehrstuhl fuer Wasserguete- und Abfallwirtschaft

    1998-09-01

    The present study compares two methods of washing waste incineration slag, one with water only, and one which uses additives during wet deslagging. The presented aggregate offers ideal conditions for process-integrated slag treatment. The paper gives a schematic description of the integrated slag washing process. The washing liquid serves to wash out the readily soluble constituents and remove the fines, while the additives are for immobilising heavy metals in the slag material. The study is based on laboratory and semi-technical trials on the wet chemical treatment of grate slag with addition of carbon dioxide and phosphoric acid. [Deutsch] Die dargestellten Untersuchungen beziehen sich auf den Vergleich zwischen einer Waesche der Muellverbrennungsschlacke mit Wasser und unter Zugabe von Additiven im Nassentschlacker. In diesem Aggregat bieten sich optimale Voraussetzungen fuer eine prozessintegrierte Schlackebehandlung. Die Durchfuehrung der integrierten Schlackewaesche wird schematisch gezeigt. Durch die Waschfluessigkeit sollen die leichtloeslichen Bestandteile ausgewaschen und die Feinanteile ausgetragen sowie durch die Additive zusaetzlich die Schwermetalle im Schlackematerial immobilisiert werden. Dazu erfolgten Labor- und halbtechnische Versuche zur nasschemischen Behandlung der Rostschlacken unter Zugabe von Kohlendioxid und Phosphorsaeure. (orig./SR)

  2. Progress in Slag Foaming in Metallurgical Processes

    Science.gov (United States)

    Zhu, Tai Xi; Coley, K. S.; Irons, G. A.

    2012-08-01

    Professor Fruehan has been a pioneer in the fundamental understanding of slag foaming in ironmaking and steelmaking processes. Although considerable progress has been made in our understanding of the phenomena, there are still unanswered questions regarding the mechanisms in industrial processes and how to control them. At McMaster University, we have been working on conditions that are relevant to foaming in electric arc furnaces (EAFs) where these phenomena are central to modern EAF practices. This work will be reviewed and put in the context of what is known from a fundamental standpoint.

  3. Process of Re-Resourcing of Converter Slag

    Institute of Scientific and Technical Information of China (English)

    GAO Jin-tao; LI Shi-qi; ZHANG Yan-ting; ZHANG Yan-ling; CHEN Pei-yu; SHEN Ping

    2011-01-01

    The process of "re-resourcing of converter slag" was put forward based on the analysis of the existing steel slag treatment process.The converter slag obtained from Jinan steel plant was studied.After grinding,the slag contained 3.3% of iron particles,54.84% of magnetic part(wTFe=20%),and 41.84% of non-magnetic part,which could be used for making cement directly.At a temperature below 1000 ℃,the non-magnetic Fe2O3 in the slag could be efficiently reduced to magnetic iron by pure H2 and CO.The slag after precise reduction had high degree of dispersion and did not get sintered,which provided an optimum condition for the separation of iron and impurities.To separate the slag and enrich the iron after reduction,the laboratory-scale device of magnetic separation was designed and made.The process of slag re-resourcing,which included magnetic sorting,precise reduction,magnetic separation,and removal of free calcium oxide(f-CaO),was proposed to obtain iron-rich magnetic materials and cement adulterant materials.Through this process,33 kg iron particles,150 kg iron-rich material and 700 kg cement could be obtained in each ton slag.Besides,this process to recycle converter slag had a lower energy and material consumption and no pollutant emission.

  4. A novel process for comprehensive utilization of vanadium slag

    Science.gov (United States)

    Liu, Li-ying; Du, Tao; Tan, Wen-jun; Zhang, Xin-pu; Yang, Fan

    2016-02-01

    Traditional processes for treating vanadium slag generate a huge volume of solid residue and a large amount of harmful gas, which cause serious environmental problems. In this study, a new process for the comprehensive utilization of vanadium slag was proposed, wherein zeolite A and a V2O5/TiO2 system were synthesized. The structural properties of the as-synthesized zeolite A and the V2O5/TiO2 system were characterized using various experimental techniques, including X-ray diffraction, X-ray fluorescence, scanning electron microscopy, and infrared spectroscopy. The results reveal that zeolite A and the V2O5/TiO2 system are successfully obtained with high purity. The results of gas adsorption measurements indicate that the prepared zeolite A exhibits high selectivity for CO2 over N2 and is a candidate material for CO2 capture from flue-gas streams.

  5. Processing fine stainless-steel slag using spiral concentration.

    Science.gov (United States)

    Wolfe, Eric R; Klima, Mark S

    2008-04-01

    In this study, the effectiveness of spiral concentration to process a fine (-1 mm) stainless-steel slag was evaluated. Specifically, testing was conducted to determine the feasibility of producing a high metal content stainless steel product and a low metal content aggregate product. This involved investigating a key operating variable for both five-and seven-turn spiral concentrators. The raw slag and spiral products were characterized to determine their respective size and metal distributions. Separation testing was carried out using the two full-scale spiral concentrators to evaluate the effects of feed solids concentration on spiral performance at solids feed rates ranging from 15 to 30 kg/min. The results indicated that under certain conditions, a high-quality metal fraction could be produced. For example, using the five-turn spiral, a product containing 95% metal was obtained at a low metal recovery. Both spirals were ineffective at concentrating the aggregate fraction. Overall, the feed solids concentration did not significantly affect the quality or recoveries of the products, particularly for feed solids concentrations less than 35% by weight. In order to improve the metal recoveries and to produce a low-metal aggregate material, reprocessing of the product streams and/or additional liberation of the raw slag would be required. PMID:18324536

  6. Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

    2012-02-01

    Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

  7. MICROSTRUCTURAL STUDY OF THE LD CONVERTER SLAG AND ITS RELATIONSHIP TO THE DEPHOSPHORISATION PROCESS

    Directory of Open Access Journals (Sweden)

    Hugo Filipe Parreiras Gonçalves

    2014-03-01

    Full Text Available The LD converter slag plays an important role in the refining process, mainly in relationship to phosphorus removal. Much is known about the physicochemical characteristics of the slag and its relationship to the process efficiency; however few employ the microstructural aspect for such analysis. In this sense, the aim of this work was to analyze the slag microstructure formed at Usiminas converters and to understand important points relationed to dephosphorisation reaction, to act efficiently in the industrial process improvement. It was verified that dephosphorisation reaction does not occur in slag solid phases. According to this observation, the amount of fluxes added to the converter was reviewed, reaching a considerable reduction in the free CaO content of the slags. It was also observed a drop of approximately 10% in lime consumption at the converters, without influence in the mean phosphorus content at the end of oxygen blown.

  8. Effect of Fine Steel Slag Powder on the Early Hydration Process of Portland Cement

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Hydration heat evolution, non-evaporative water, setting time and SEM tests were performed to investigate the effect of fine steel slag powder on the hydration process of Portland cement and its mechanism.The results show that the effect of fine steel slag powder on the hydration process of Portland cement is closely related to its chemical composition, mineral phases, fineness, etc.Fine steel slag powder retards the hydration of portland cement at early age.The major reason for this phenomenon is the relative high content of MgO , MnO2, P2 O5in steel slag, and MgO solid solved in C3 S contained in steel slag.

  9. Evaluation of copper slag to catalyze advanced oxidation processes for the removal of phenol in water

    Energy Technology Data Exchange (ETDEWEB)

    Huanosta-Gutierrez, T. [Instituto de Ingenieria, Coordinacion de Ingenieria Ambiental, Universidad Nacional Autonoma de Mexico, Cd. Universitaria, Coyoacan 04510, Mexico, D.F. (Mexico); Dantas, Renato F., E-mail: falcao@angel.qui.ub.es [Departament d' Enginyeria Quimica, Universitat de Barcelona, Marti i Franques 1, 08028 Barcelona (Spain); Ramirez-Zamora, R.M. [Instituto de Ingenieria, Coordinacion de Ingenieria Ambiental, Universidad Nacional Autonoma de Mexico, Cd. Universitaria, Coyoacan 04510, Mexico, D.F. (Mexico); Esplugas, S. [Departament d' Enginyeria Quimica, Universitat de Barcelona, Marti i Franques 1, 08028 Barcelona (Spain)

    2012-04-30

    Highlights: Black-Right-Pointing-Pointer We evaluate the use of an industrial residue (copper slag) as catalyst in water treatment. Black-Right-Pointing-Pointer The copper slag was effective to remove organic pollutants (phenol) from water. Black-Right-Pointing-Pointer During experimentation, Cu and Fe leaching were not higher than the acceptable levels. Black-Right-Pointing-Pointer Slag/H{sub 2}O{sub 2}/UV and slag/H{sub 2}O{sub 2} treatments promoted biodegradability increment of the contaminated water. Black-Right-Pointing-Pointer The control of the reaction time would minimize the environmental impact of the produced effluents in terms of acute toxicity. - Abstract: The aim of this work was to evaluate the use of copper slag to catalyze phenol degradation in water by advanced oxidation processes (AOPs). Copper slag was tested in combination with H{sub 2}O{sub 2} (slag/H{sub 2}O{sub 2}) and H{sub 2}O{sub 2}/UV (slag/H{sub 2}O{sub 2}/UV). The studied methods promoted the complete photocatalytic degradation of phenol. Besides, they were able to reduce about 50% the TOC content in the samples. Slag/H{sub 2}O{sub 2}/UV and slag/H{sub 2}O{sub 2} treatments have favored biodegradability increment along the reaction time. Nevertheless, the irradiated method achieved higher values of the biodegradability indicator (BOD{sub 5}/TOC). The toxicity assessment indicated the formation of more toxic compounds in both treatments. However, the control of the reaction time would minimize the environmental impact of the effluents.

  10. Sulfur behaviour on stainless steel melting by single-slag process

    International Nuclear Information System (INIS)

    A consideration is given to desulfurizing process during melting stainless steel type 08-12Kh18N10T according to a single-slag variant of melting technology. Wastes of abrasive metal machining and worn-out equipment from chemical plants are shown to be highly contaminated with sulfur and cannot be remelted by the above-mentioned process. A new variant of two-slag melting technology was successfully tested. 4 refs

  11. Synthesis and Characterization of Titanium Slag from Ilmenite by Thermal Plasma Processing

    Science.gov (United States)

    Samal, Sneha

    2016-09-01

    Titanium rich slag has emerged as a raw material for alternative titanium source. Ilmenite contains 42-50% TiO2 as the mineralogical composition depending on the geographical resources. Application of titanium in paper, plastic, pigment and other various industries is increasing day by day. Due to the scarcity of natural raw mineral rutile (TiO2), ilmenite is considered as precursor for the extraction of TiO2. Ilmenite is reduced at the initial stage for the conversion of complex iron oxide into simpler form. Therefore, pre-reduction of ilmenite concentrate is essential to minimize the energy consumption during thermal plasma process. Thermal plasma processing of ilmenite for the production of titania rich slag is considered to be the direct route to meet the current demand of industrial needs of titanium. Titania rich slag contains 70-80% TiO2 as the major component with some other minor impurities, like oxide phases of Si, Al, Cr, Mg, Mn, Ca, etc. Usually titanium is present in tetravalent forms with globular metallic iron in the slag. Titania rich slag undergoes leaching for the removal of iron and transforming the slag into synthetic rutile having 85-95% of TiO2.

  12. Synthesis and Characterization of Titanium Slag from Ilmenite by Thermal Plasma Processing

    Science.gov (United States)

    Samal, Sneha

    2016-02-01

    Titanium rich slag has emerged as a raw material for alternative titanium source. Ilmenite contains 42-50% TiO2 as the mineralogical composition depending on the geographical resources. Application of titanium in paper, plastic, pigment and other various industries is increasing day by day. Due to the scarcity of natural raw mineral rutile (TiO2), ilmenite is considered as precursor for the extraction of TiO2. Ilmenite is reduced at the initial stage for the conversion of complex iron oxide into simpler form. Therefore, pre-reduction of ilmenite concentrate is essential to minimize the energy consumption during thermal plasma process. Thermal plasma processing of ilmenite for the production of titania rich slag is considered to be the direct route to meet the current demand of industrial needs of titanium. Titania rich slag contains 70-80% TiO2 as the major component with some other minor impurities, like oxide phases of Si, Al, Cr, Mg, Mn, Ca, etc. Usually titanium is present in tetravalent forms with globular metallic iron in the slag. Titania rich slag undergoes leaching for the removal of iron and transforming the slag into synthetic rutile having 85-95% of TiO2.

  13. The influence of different parameters on the hydration process of binders based on alkali activated slag

    Directory of Open Access Journals (Sweden)

    DARKO KRIZAN

    2005-02-01

    Full Text Available The influence of certain types of activators (water glass Na2O·nSiO2 and sodium-metasilicate Na2SiO3·5H2O on the hydration process of alkali activated slag was investigated in this study. The influence of activator concentration, specific surface area of the slag and the modulus n of the water glass (mass ratio between SiO2 and Na2O on the kinetics of the hydration process i.e., the change of compressive strength were also investigated. Poorly crystallized low base calcium silicate hydrate C–S–H (I is the main hydration product of alkali activated slag regardless of the activator used. This is the reason for the rapid increase in the strength of alkali activated slag and also of the very high strength values. The strength growth rate and strength values were significantly higher when sodium–metasilicate was used as the activator than when water glass was used. The specific surface area of the slag and the activator concentration are parameters which have a closely connected influence on strength and their action is cumulative. The modulus n of water glass does not have an explicit influence on the strength of alkali activated slag.

  14. The Concept of Slag Decopperisation in the Flash Furnace Process by Use of Complex Reagents

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-04-01

    Full Text Available The article presents an outline of the new technology of pyrometallurgical processing of slag in the direct-to-blister process. The analysis is based on the example of the production process of KGHM Polish Copper SA. A new way of implementing the technology of recovery of copper from the flash furnace slag by means of different feedstocks has been proposed. The method of controlling the processes is another innovation discussed in the paper. The presented concept intensify the reduction reactions, using the Carbo-N-Ox method, of copper compounds to forms of metallic phases in the slag. The processes of coagulation are accelerated and the processes crystallization of metallic phases are under control.

  15. Dependence of Temperature and Slag Composition on Dephosphorization at the First Deslagging in BOF Steelmaking Process

    Science.gov (United States)

    Zhou, Chao-gang; Li, Jing; Shi, Cheng-bin; Yu, Wen-tao; Zhang, Zhi-ming; Liu, Zhi-ming; Deng, Chang-fu

    2016-04-01

    Effects of temperature and slag composition on dephosphorization in a 120 ton top-bottom combined blown converter steelmaking process by double slag method were studied. The slag properties were determined by scanning electron microscope- energy dispersive spectrometry (SEM-EDS), X-ray diffraction (XRD). The results show that the transition oxidation temperature between dephosphorization and decarbonization Tf is not the favorable temperature for the first deslagging. The optimum first deslagging temperature is confirmed to be approximately 1,673 K which is about 70 K higher than Tf. High melting temperatures phases (such as 3CaO·SiO2) in the slag with high basicity and MgO content are unfavorable to the dephosphorization. The optimum process condition for dephosphorization at the first deslagging in present work is approximately 1,673 K in temperature, 2.0 in slag basicity, 6 and 17 mass% in MgO and T.Fe content, 6 mass% ≤ MnO content.

  16. Statistical modeling of copper losses in the silicate slag of the sulfide concentrate smelting process

    Directory of Open Access Journals (Sweden)

    Savic Marija V.

    2015-09-01

    Full Text Available This article presents the results of the statistical modeling of copper losses in the silicate slag of the sulfide concentrates smelting process. The aim of this study was to define the correlation dependence of the degree of copper losses in the silicate slag on the following parameters of technological processes: SiO2, FeO, Fe3O4, CaO and Al2O3 content in the slag and copper content in the matte. Multiple linear regression analysis (MLRA, artificial neural networks (ANNs and adaptive network based fuzzy inference system (ANFIS were used as tools for mathematical analysis of the indicated problem. The best correlation coefficient (R2 = 0.719 of the final model was obtained using the ANFIS modeling approach.

  17. Effect of PCs superplasticizers on the rheological properties and hydration process of slag-blended cement pastes

    OpenAIRE

    Palacios, M.; Puertas, F.; Bowen, P.; Houst, Y. F.

    2009-01-01

    The effect of polycarboxylate (PC) superplasticizers with different structure on the rheological properties and hydration process of slag-blended cement pastes with a slag content between 0 and 75% has been studied. Fluidizing properties of PCs admixtures are significantly higher in slag-blended cement with respect to non-blended Portland cement. Also, it has been observed that the rise of the fluidity induced by the PCs on the cement pastes increases with the slag content. This effect is mainl...

  18. Sulfate digestion process for high purity TiO2 from titania slag

    Institute of Scientific and Technical Information of China (English)

    T. A. LASHEEN

    2009-01-01

    A titania slag product of Rosetta ilmenite assaying 72% Tio2 is treated by the sulfate process option of the pigmentary TiO2 manufacture. The relevant factors of acid concentration, particle size, slag/acid ratio besides the reaction temperature, and time have been studied. After dissolving the cured mass in dilute acid and clarification, the obtained solution was subjected to hydrolysis of its titanium content. The final product was bleached under reducing conditions to redissolve the residual coloring impurities before being dewatered and calcinated. The obtained results indicated that a leaching efficiency of about 92% was realized due to the presence of some refractory components in the working slag material, namely, rutile and magnesium iron titanate. The obtained white pigment assay attained up to 99.85% TiO2, while the analyzed impurities involve 77ppm Mn and only 14 and 7 ppm of total iron and V, respectively.

  19. The Mechanical Properties of Foamed Concrete containing Un-processed Blast Furnace Slag

    OpenAIRE

    Awang H.; Aljoumaily Z. S.; Noordin N.; Al-Mulali M. Z.

    2014-01-01

    For many years, supplementary cementation materials have been utilized as cement or filler replacements to heighten the properties of concrete. The objective of this paper is to demonstrate the effects of un-processed blast furnace slag (RS) on the compressive, splitting tensile and flexural strengths of foam concrete over periods of 7, 14 and 28 days. The introduction of slag to the cement begins at 30% and rises to 70% of the total content. Six mixes, which include the control mix with a si...

  20. The Mechanical Properties of Foamed Concrete containing Un-processed Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Awang H.

    2014-01-01

    Full Text Available For many years, supplementary cementation materials have been utilized as cement or filler replacements to heighten the properties of concrete. The objective of this paper is to demonstrate the effects of un-processed blast furnace slag (RS on the compressive, splitting tensile and flexural strengths of foam concrete over periods of 7, 14 and 28 days. The introduction of slag to the cement begins at 30% and rises to 70% of the total content. Six mixes, which include the control mix with a similar mix ratio (1:2:0.45 and a dry density of 1300 kg/m3 is generated. Taking into consideration, from the total weight of the cementation material, 1% of super- plasticizer (PS-1 is added to the mixes with slag content. Test results revealed that the most favourable (optimum replacement level of un-processed slag in foam concrete is 30%. This represents a commercial advantage as the cement requirement is reduced from 414 Kg/m3 to 290 Kg/m3. On the 28th day, the optimum mix showed higher values than the control mix by 32% for compressive strength, 46.5% for splitting tensile strength and 61% for flexural strength.

  1. Design Conception of Steelmaking Slag Utilization Process%钢渣处理工艺的设计思路

    Institute of Scientific and Technical Information of China (English)

    李明阳

    2014-01-01

    This paper analyzes the benefits of different steelmaking slag utilization ways,the results show that the slag pyrolyzing technology is the best steelmaking slag utilization way,because chemic properties of the slag which treated by pyrolyzing way is steady-going,and the steel is also separated from slag completely.So pyrolyzing way should be used in the slag treating process propriety.Practical experience has proved that is difficult to pick out the steel from slag if the slag is not grinded,so grinding procedure must be designed in the steel slag treating process. And the times of sieve separation and magnetic separation should be proper,as designing the steel slag treating process.%对比分析了各种钢渣处理方法,认为热闷法处理的钢渣渣铁分离效果好,尾渣性能稳定,是最实用的钢渣一次处理方法,钢渣处理工艺设计中应优先考虑。实践证明,钢渣不经细磨过程较难经济有效地选出其中有价铁(磁性物)。因此,在钢渣二次处理工艺设计时应考虑设置磨制环节。钢渣处理工艺设计应注重勤筛分、多磁选。

  2. Removal of hexavalent chromium in carbonic acid solution by oxidizing slag discharged from steelmaking process in electric arc furnace

    Science.gov (United States)

    Yokoyama, Seiji; Okazaki, Kohei; Sasano, Junji; Izaki, Masanobu

    2014-02-01

    Hexavalent chromium (Cr(VI)) is well-known to be a strong oxidizer, and is recognized as a carcinogen. Therefore, it is regulated for drinking water, soil, groundwater and sea by the environmental quality standards all over the world. In this study, it was attempted to remove Cr(VI) ion in a carbonic acid solution by the oxidizing slag that was discharged from the normal steelmaking process in an electric arc furnace. After the addition of the slag into the aqueous solution contained Cr(VI) ion, concentrations of Cr(VI) ion and total chromium (Cr(VI) + trivalent chromium (Cr(III)) ions decreased to lower detection limit of them. Therefore, the used slag could reduce Cr(VI) and fix Cr(III) ion on the slag. While Cr(VI) ion existed in the solution, iron did not dissolve from the slag. From the relation between predicted dissolution amount of iron(II) ion and amount of decrease in Cr(VI) ion, the Cr(VI) ion did not react with iron(II) ion dissolved from the slag. Therefore, Cr(VI) ion was removed by the reductive reaction between Cr(VI) ion and the iron(II) oxide (FeO) in the slag. This reaction progressed on the newly appeared surface of iron(II) oxide due to the dissolution of phase composed of calcium etc., which existed around iron(II) oxide grain in the slag.

  3. The use of SHS-process slag for the preparation of foundry sand

    Science.gov (United States)

    Safronov, N.; Kharisov, L.

    2015-06-01

    The article presents the construction of a linear approximation of the response function (strength of molding sand on tensile strength and air permeability) in a given area by changing the investigated factors for which charge makeup of SHS-cast iron obtaining process and content of the slag product of this process in the molding mixture were used. The analysis of regression coefficients significance of the objective function was done to identify the most important input parameters.

  4. Thermodynamics calculation on the oxidation and sulfur removal abilities of slag in EAF dust pellet reduction process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The valuable metals in the dust can be recycled by mixing it with reducing agent carbon and lignosulfonate as the binder to make pellets, then returning the pellets to electric arc furnace (EAF) and adding ferro-silicon. Part of valuable metals in the dust is reduced by carbon and part of them reduced by ferro-silicon for the economical consideration. The reduced metals get into the steel in the stainless steel or special steel production. But the sulfur in the lignosulfonate may affect the quality of produced steel, which is dependent on the status of the smelting slag. The experiments were conducted in the way of changing the ratio of start iron, pellets, ferro-silicon and lime. The content of the slag was checked by XRF for the calculation thermodynamics study. The active concentrations of materials in the slag, the slag abilities of oxidation and sulfur removal in EAF dust reduction process were determined by thermodynamics calculation study on CaO-MgO-FeO-Fe2O3-SiO2-S slag at 1 550 ℃. The oxidation ability of slag can be expressed as N(FetO)=N(FeO)+6N(Fe2O3)+8N(Fe3O4). The sulfur removal ability is dependent on the amount of added ferro-silicon and the basicity of the slag. The calculation thermodynamics model was set up and it could be applied to the practical production.

  5. Reaction Process of Chromium Slag Reduced by Industrial Waste in Solid Phase

    Institute of Scientific and Technical Information of China (English)

    SHI Yu-min; DU Xing-hong; MENG Qing-jia; SONG Shi-wei; SUI Zhi-tong

    2007-01-01

    M, a particular industrial waste, was selected to detoxify chromium slag at a high temperature. The carbon remaining in M reduced Cr (Ⅵ) of Na2CrO4 borne in the chromium slag to Cr (Ⅲ) in the solid phase reaction, and its thermodynamics and kinetics were studied. The reduction process of Na2CrO4 by carbon produced CO, which was endothermic. Under the experimental condition, the apparent activation energy was 4.41 kJ·mol-1, the apparent order of reaction for Na2CrO4 was equal to one, and the partial pressure of CO was only 0.22 Pa at 1 330 ℃.

  6. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    Energy Technology Data Exchange (ETDEWEB)

    Liapis, Ioannis, E-mail: iliapis@sidenor.vionet.gr [AEIFOROS SA, 12th km Thessaloniki-Veroia Rd, PO Box 59, 57008 Ionia, Thessaloniki (Greece); Papayianni, Ioanna [Laboratory of Building Materials, Department of Civil Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece)

    2015-02-11

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO{sub 2}/CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  7. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    International Nuclear Information System (INIS)

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO2/CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector

  8. Alkaline-sulphate activation processes of a Spanish blast furnace slag

    OpenAIRE

    Fernández Jiménez, A.; Puertas, F.; Fernández-Carrasco, L.

    1996-01-01

    Alkaline-sulphate activation processes of a Spanish granulated blast furnace slag (Avilés, Ensidesa) have been studied. Activator solutions used were: deionized water (as reference solution), Ca(OH)2 (3,5∙10-3N), NaOH (1N), Na2CO3 (2N), CaSO4∙2H2O (3,0∙10-3N) at 25ºC. The influence of the nature of alkaline or sulphate solution cation...

  9. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    Science.gov (United States)

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  10. Kinetics of Copper Reduction from Molten Slags

    OpenAIRE

    Tesfaye, Fiseha

    2009-01-01

    The objective of this thesis was to study the process of reduction of cuprous oxide by carbon from copper flash smelting slags. The flash smelting and slag cleaning processes are described in the introductory part. The studies are focused on the slag cleaning process in the three - electrode electric furnace (EF), where components of the slag reduce to matte and EF slag in a periodic batch process. Parametric values of different variables (surface energy, density, viscosity, and equilibri...

  11. Developments in gold and silver recovery through flotation in processing of gold ore slags

    International Nuclear Information System (INIS)

    The aim of this work is to recover and improve the extraction of gold and silver present in smelting slags through various mineralogical processes applicable in gold ores. The slag was concentrated in a Knelson type centrifuge, two concentrates (C1 and C2 and a tailing T1) being obtained. In order to improve the recovery, three series of rougher flotation tests were conducted on the tailing T1. The variables analyzed were: particle size, type of collectors (xanthates, di-monothiophosphate) and flotation time. It was deduced that by applying gravity concentration, the recovery of Au and Ag (Knelson centrifuge) is 42.0% and 13.7%, respectively. Au recovery is improved by 87.7% through the flotation of the centrifuge separation tailings, whereas that for Ag is 47.4%. The optimum conditions were: particle size 200 mesh, collectors: PAX (15.8 g/t), F-C5439 (18.75 g/t), MIBC frother (12.5g/t) and 8.5 minutes of flotation time. (Author)

  12. Characterization and immobilization of white slag from secondary metallurgical processes in cementitious composites

    OpenAIRE

    Zalar Serjun, Vesna

    2015-01-01

    The fundamental objective of this study was to define such a cement composite with the addition of white (ladle) slag, which will provide functionality for selected purposes and furthermore, prevent the leaching of toxic elements into the environment. The recovery (recycling) of secondary metallurgical slags from stainless steel production has an important synergistic impact on the environment. In this study, detailed characterization of slag derived from two different ladle refin...

  13. Alkaline-sulphate activation processes of a Spanish blast furnace slag

    Directory of Open Access Journals (Sweden)

    Fernández Jiménez, A.

    1996-03-01

    Full Text Available Alkaline-sulphate activation processes of a Spanish granulated blast furnace slag (Avilés, Ensidesa have been studied. Activator solutions used were: deionized water (as reference solution, Ca(OH2 (3,5∙10-3N, NaOH (1N, Na2CO3 (2N, CaSO4∙2H2O (3,0∙10-3N at 25ºC. The influence of the nature of alkaline or sulphate solution cation on slag activation process was verified. Sodium solutions decrease the induction period while calcium solutions increase it. Slag reaction degree was also determined, likewise the nature of the different reaction products formed as a function of the activator solution nature.

    Se han estudiado los procesos de activación alcalinosulfáticos de una escoria granulada de alto horno española (Avilés, Ensidesa. Las disoluciones activantes utilizadas fueron: H2O desionizada (como disolución de referencia, Ca(OH2 (3,5∙10-3N, NaOH (1N, Na2CO3 (2N, CaSO4∙2H2O (3,0∙10-3N a 25ºC. Se ha comprobado la influencia de la naturaleza del catión de la disolución alcalina o sulfática sobre el proceso de activación de la escoria. Las disoluciones sódicas disminuyen el período de inducción, mientras que las disoluciones cálcicas lo incrementan. También se determinó el grado de reacción de la escoria, así como la naturaleza de los distintos productos de reacción formados, en función de la naturaleza de la disolución activante.

  14. The estimation slag refining features for the Cu-Si alloys melting process

    OpenAIRE

    A. W. Bydałek; A. Bydałek; K. Najman; P. Schlafka

    2008-01-01

    In thc papcr a rncthod of determining the rcduclion capability of slag solutions was uscd. Thc cxtraction of mcrallurgical slag during thcpmccss of rnclting of coppcr alfoys can bc imcnsificd hy addition of carbides. To anatysc thc proccss author has made an cCfort to cstimatcrefining cfficicncy ~Fcornplicatcdse ts of rcagcnts in rcal industrial systems. Thc papcr prcscnts thc analysis o f ~hscta te of art in thc ficldof metallurgy aFsiticium bronze.

  15. Stainless steel denitriding with slag

    International Nuclear Information System (INIS)

    Calculation and experimental methods were used to investigate the process of titanium nitride formation when alloying chromium nickel stainless steels with titanium. At common concentrations of titanium and nitrogen, titanium nitrides were observed to be precipitated from the melt into slag in amounts of 0.1% and more. The laboratory study of the slag influence of the process of steel refining from titanium nitrides showed that the slag containing calcium, aluminium and magnesium oxides is favourable to the denitriding of steel. In addition, the possibility of direct transition of dissolved nitrogen from the metal into the slag is revealed. 7 refs., 1 fig., 2 tabs

  16. Influence Of Temperature On The Rate Of Copper Recovery From The Slag Of The Flash Direct-To-Blister Process By A Solid Carbon Reducer

    Directory of Open Access Journals (Sweden)

    Madej P.

    2015-09-01

    Full Text Available The aim of the work was to investigate the influence of temperature on the rate of copper removal from the obtained slag from the flash direct-to-blister process by means of a carbon reducer. The slag used in this work was taken from the direct-to-blister Outokumpu flash furnace at the smelter in Głogów, and graphite penetrators were used as the slag reducers. The experiment was carried out at 1573 K, 1623 K and 1673 K. It was found that the rate of the de-coppering process of the “Głogów” slag increased with the increase of temperature.

  17. UTILIZATION OF ELECTRIC STEEL­SMELTING SLAGS

    Directory of Open Access Journals (Sweden)

    A. I. Pankovets

    2013-01-01

    Full Text Available There are not enough of production facilities on crushing of newly-formed slag due to increase of production volume on steel smelting. The tendencies of slag-processing at OAO «BMZ» are considered.

  18. PHOSPHORUS REMOVAL USING STEEL SLAG

    Institute of Scientific and Technical Information of China (English)

    Y.Z. Lan; S. Zhang; J.K. Wang; R. W. Smith

    2006-01-01

    Steel slag is a byproduct produced in large amounts in the steel-making process. It is an important resource that can be effectively utilized. An experiment was described in which steel slag was tested as an adsorbent for the removal of phosphorus from waste water. Phosphorus removal depended on the amount of steel slag added, the pH value, the contact time, and the initial concentration. Under laboratory conditions when the added slag was 7.5g/L, the contact time 2h, and the pH value was equivalent to 6.5, over 99% of the phosphorus was removed; the experimental data on steel slag adsorption of phosphorus in the water fitted the Freundlich isotherm model. Steel slag was found to be very effective in adsorbing phosphorus.

  19. Refractories Utilizability for Slagging Gasifiers

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Slagging coal gasification process became a highlight of coal chemical industry in China during the last decade. Refractory lining's life of slagging gasifiers is one of the most critical factors for a cost -effective operation. The paper introduces current status of coal gasification in China, lining structure of slagging gasifiers and performance of refractory lining. It also summarizes the major factors impacting on refractory wear in slagging coal gasifiers in four Chinese chemical plants, based on ten years of industrial experience. The utilizability is discussed in terms of cost -effectiveness of high chromia refractories and possibility of the alternatives.

  20. Modeling of a self-healing process in blast furnace slag cement exposed to accelerated carbonation

    NARCIS (Netherlands)

    Zemskov, S.V.; Ahmad, B.; Copuroglu, O.; Vermolen, F.J.

    2013-01-01

    In the current research, a mathematical model for the post-damage improvement of the carbonated blast furnace slag cement (BFSC) exposed to accelerated carbonation is constructed. The study is embedded within the framework of investigating the effect of using lightweight expanded clay aggregate, whi

  1. Coal Slag Attack-A Review

    Institute of Scientific and Technical Information of China (English)

    GUO Zongqi

    2004-01-01

    Although slagging coal gasifiers have served the commercial systems of electricity and chemical fertilizer productions for more than ten years, refractory service life still is a critical factor for gasifier availability. Some investigations were attracted, focusing on coal slag attack on high chromia refractories. A general introduction is made in order to have further understanding about slag corrosion in coal gasification environment. Microstructural deterioration and wear process of high chromia refractory in slagging gasifiers are discussed.

  2. Slags in steel making; Kuonat teraeksen valmistuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Paeaetalo, M.; Karhu, P.; Jauhiainen, A.; Alamaeki, P.; Koski-Laine, S.; Ollila, J. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    At the first step of the project all stages of the steelmaking processes were viewed from the blast furnace to the continuous casting. Slag knowledge of each processes were collected into a guide, which is meant to help both production and research. At the same time the essential problems caused by slags in steelmaking were focused. At the second step the focus of this slag-project were transferred into the desulphurization, converter, ladle and tundish slags. Wide slag knowledge has been divided into smaller parts and applied versatile into the steelmaking process taking into account the metallurgical, economical and qualitative aspects. (orig.) SULA 2 Research Programme; 13 refs.

  3. Analysis Of Separation Mechanism Of The Metallic Phase Of Slag In The Direct-To-Blister Process

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-09-01

    Full Text Available The article discusses the structure of the slag in the liquid state, the properties and interactions within the slag. The analysis of structures occurring in slag suspension were presented with regard to differences in chemical composition in micro-areas. Two different mechanisms for formation of precipitates in Cu-Fe-Pb alloys during extraction were showed.

  4. Smelting Oxidation Desulfurization of Copper Slags

    Institute of Scientific and Technical Information of China (English)

    LI Lei; HU Jian-hang; WANG Hua

    2012-01-01

    According to the mechanism of sulfur removal easily through oxidation, the process of smelting oxidation desulfurization of copper slags is studied, which supplies a new thinking for obtaining the molten iron of lower sulfur content by smelting reduction of copper slags. Special attention is given to the effects of the holding temperature, the holding time and CaF2, CaO addition amounts on the desulfurization rate of copper slags. The results indicate that the rate of copper slags smelting oxidation desulfurization depends on the matte mass transfer rate through the slag phase. After the oxidation treatment, sulfur of copper slags can be removed as SO2 efficiently. Amount of Ca2+ of copper slags affects the desulfurization rate greatly, and the slag desulfurization rate is reduced by adding a certain amount of CaF2 and CaO. Compared with CaF2, CaO is negative to slags sulfur removal with equal Ca2+ addition. Under the air flow of 0.3 U/min, the sulfur content of copper slags can be reduced to 0. 004 67% in the condition of the holding time of 3 min and the holding temperature of 1 500 ℃. The sulfur content of molten iron is reduced to 0. 000 8 % in the smelting reduction of treated slags, and the problem of high sulfur content of molten iron obtained by smelting reduction with copper slag has been successively solved.

  5. Performance of separation processes for precipitated calcium carbonate produced with an innovative method from steelmaking slag and carbon dioxide

    Directory of Open Access Journals (Sweden)

    Sebastian eTeir

    2016-02-01

    Full Text Available In this work, experiments were performed to determine the filterability of calcium carbonate produced with an alternative calcium carbonate production concept. The concept uses steelmaking slag as raw material and has potential to fix CO2 emissions and utilize steelmaking slag, simultaneously. As calcium carbonate is precipitated in a solution containing ammonium chloride, calcium chloride and ammonia, the product needs to be washed and hence filtered. In this work different separation processes, including washing, filtering and drying, were tested on two calcium carbonate slurries produced from steel converter slag and CO2 by a laboratory-scale pilot facility, with the aim of obtaining a solid product with a low chloride content using a minimum amount of washing water. The order of maximum filtration rates achievable of the calcium carbonate slurries was determined by experimental work. The tests included pressure filtration and vacuum filtration and the test series contained altogether 21 different filtration cycles with varying combinations of filtering, washing, and drying steps. The filtered cakes were analyzed by their residual moisture content, chloride content and conductivity, and the filtrates by their residual solids content, chloride content and conductivity. Pressure filtration gave a high capacity (400-460 kg/m2h and a low cake residual moisture content (12-14 wt-%. Vacuum filtration gave slightly higher filtration rates (500-610 kg/m2h at the lowest residual chloride contents of the cakes, but the cake residual moisture also stayed higher (25-26 wt-%. As the vacuum filtration tests used a filter cloth with higher permeability than that of the pressure filtration tests, a slightly higher filtration rate was expected. However, both filtration technologies seem suitable for filtering and washing calcium carbonate prepared with the studied method as a residual chloride content as low as 10 ppm of the filtered solids can be achieved

  6. 磷砷渣返回压煮处理的工艺研究%INVESTIGATION OF PHOSPHOROUS-ARSENIC SLAG RETURNING PRESSURE DIGESTION TREATMENT PROCESS

    Institute of Scientific and Technical Information of China (English)

    王蓉颜

    2000-01-01

    This paper analyzed the behaviour of tungsten and arsenic contamination factor in phosphorous-arsenic slag under the condition of pressure digestion with NaOH for wolframite concentrate. The process condition of phosphorous-arsenic slag returning pressure digestion treatment is explored by experiments. In the case of 1.42 excess NaOH factor and with the addition of oxidizing agent, an amount of phosphorous-arsenic slag is digested with concentrate. The decomposition rate of concentrate reaches 98. 8% and the quality of solution meets the needs of subsequent process. The transform of harmful phosphorous-arsenic slag into harmless tungsten slag is also realized.%分析了在黑钨精矿碱压煮条件下,磷砷渣中钨和污染因子砷的行为。通过试验,摸索了磷砷渣返回压煮处理的工艺条件。在过碱系数1.42,加入氧化剂等添加剂的情况下,适量的磷砷渣与精矿一起压煮,精矿分解率达98.8%,溶液质量满足后续工序要求,同时实现了有害磷砷渣向无害钨渣的转化。

  7. Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

    Science.gov (United States)

    Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

    2014-12-01

    Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant.

  8. Preparation of Slag Wool by Integrated Waste-Heat Recovery and Resource Recycling of Molten Blast Furnace Slags: From Fundamental to Industrial Application

    OpenAIRE

    Dawei Zhao; Zuotai Zhang; Xulong Tang; Lili Liu; Xidong Wang

    2014-01-01

    The present paper investigated the process of the slag wool fabrication using high temperature blast furnace (BF) slag modified by coal ash (CA). The liquidus temperature and viscosity of the slag system with different mass ratios of BF slag and CA were measured through an inner cylinder rotation method. The approximate mass ratio used to fabricate the slag wool was therefore determined and slag wool was then successfully prepared with a high-speed air injection method in the laboratory. The ...

  9. Slags from steel production: Properties and their utilization

    Directory of Open Access Journals (Sweden)

    J. Vlcek

    2013-07-01

    Full Text Available During steel production a considerable amount of slags is produced. In addition to its usual processing, as recycling in device for steel production and preparation of aggregates, it is also possible to apply less common slag processing ways. Depending on cooling mode of the steel slags these may show some binding properties. Geopolymer type binders can be prepared from the slag using alkali activators or the hydraulic properties of the dicalciumsilicate present in the slag can be induced by water. The paper summarizes present state of material utilisation of the steel slags with focus on emphasize of the possible sources of the slag volume instability. The influence of process of slag cooling on its phase composition is documented. It was also found that slags from real sources show different parameters compared to samples obtained for laboratory examination.

  10. Effects of Basicity and MgO in Slag on the Behaviors of Smelting Vanadium Titanomagnetite in the Direct Reduction-Electric Furnace Process

    Directory of Open Access Journals (Sweden)

    Tao Jiang

    2016-05-01

    Full Text Available The effects of basicity and MgO content on reduction behavior and separation of iron and slag during smelting vanadium titanomagnetite by electric furnace were investigated. The reduction behaviors affect the separation of iron and slag in the direct reduction-electric furnace process. The recovery rates of Fe, V, and Ti grades in iron were analyzed to determine the effects of basicity and MgO content on the reduction of iron oxides, vanadium oxides, and titanium oxides. The chemical compositions of vanadium-bearing iron and main phases of titanium slag were detected by XRF and XRD, respectively. The results show that the higher level of basicity is beneficial to the reduction ofiron oxides and vanadium oxides, and titanium content dropped in molten iron with the increasing basicity. As the content of MgO increased, the recovery rate of Fe increased slightly but the recovery rate of V increased considerably. The grades of Ti in molten iron were at a low level without significant change when MgO content was below 11%, but increased as MgO content increased to 12.75%. The optimum conditions for smelting vanadium titanomagnetite were about 11.38% content of MgO and quaternary basicity was about 1.10. The product, vanadium-bearing iron, can be applied in the converter steelmaking process, and titanium slag containing 50.34% TiO2 can be used by the acid leaching method.

  11. Petroleum coke slags :characterization and dissolution

    OpenAIRE

    Lu, Jun

    1997-01-01

    Slags are crystalline to vitreous by-product materials generated in many high temperature industrial processes. This study presents a general technique for the identification of the phases present in petroleum coke gasification slags. documents the phase assemblages and textures, and finally determines the dissolution of vanadium from these slags as part of the considerations of potential resource reclamation. The general identification procedure utilizes (1) recognition of separa...

  12. Development of a Steel-Slag-Based, Iron-Functionalized Sorbent for an Autothermal Carbon Dioxide Capture Process.

    Science.gov (United States)

    Tian, Sicong; Jiang, Jianguo; Hosseini, Davood; Kierzkowska, Agnieszka M; Imtiaz, Qasim; Broda, Marcin; Müller, Christoph R

    2015-11-01

    We propose a new class of autothermal CO2 -capture process that relies on the integration of chemical looping combustion (CLC) into calcium looping (CaL). In the new process, the heat released during the oxidation of a reduced metallic oxide is utilized to drive the endothermic calcination of CaCO3 (the regeneration step in CaL). Such a process is potentially very attractive (both economically and technically) as it can be applied to a variety of oxygen carriers and CaO is not in direct contact with coal (and the impurities associated with it) in the calciner (regeneration step). To demonstrate the practical feasibility of the process, we developed a low-cost, steel-slag-based, Fe-functionalized CO2 sorbent. Using this material, we confirm experimentally the feasibility to heat-integrate CaCO3 calcination with a Fe(II)/Fe(III) redox cycle (with regards to the heat of reaction and kinetics). The autothermal calcination of CaCO3 could be achieved for a material that contained a Ca/Fe ratio of 5:4. The uniform distribution of Ca and Fe in a solid matrix provides excellent heat transfer characteristics. The cyclic CO2 uptake and redox stability of the material is good, but there is room for further improvement.

  13. A Sulfide Capacity Prediction Model of CaO-SiO2-MgO-FeO-MnO-Al2O3 Slags during the LF Refining Process Based on the Ion and Molecule Coexistence Theory

    Science.gov (United States)

    Yang, Xue-Min; Zhang, Meng; Shi, Cheng-Bin; Chai, Guo-Ming; Zhang, Jian

    2012-04-01

    A sulfide capacity prediction model of CaO-SiO2-MgO-FeO-MnO-Al2O3 ladle furnace (LF) refining slags has been developed based on the ion and molecule coexistence theory (IMCT). The predicted sulfide capacity of the LF refining slags has better accuracy than the measured sulfide capacity of the slags at the middle and final stages during the LF refining process. Increasing slag binary basicity, optical basicity, and the Mannesmann index can lead to an increase of the predicted sulfide capacity for the LF refining slags as well as to an increase of the sulfur distribution ratio between the slags and molten steel at the middle and final stages during the LF refining process. The calculated equilibrium mole numbers, mass action concentrations of structural units or ion couples, rather than mass percentages of components, are recommended to represent the slag composition for correlating with the sulfide capacity of the slags. The developed sulfide capacity IMCT model can calculate not only the total sulfide capacity of the slags but also the respective sulfide capacity of free CaO, MgO, FeO, and MnO in the slags. The comprehensive contribution of the combined ion couples (Ca2+ + O2-) and (Mn2+ + O2-) on the desulfurization reactions accounts for 96.23 pct; meanwhile, the average contribution of the ion couple (Fe2+ + O2-) and (Mg2+ + O2-) only has a negligible contribution as 3.13 pct and 0.25 pct during the LF refining process, respectively. The oxygen activity of bulk molten steel in LF is controlled by the [Al]-[O] equilibrium, and the oxygen activity of molten steel at the slag-metal interface is controlled by the (FeO)-[O] equilibrium. The ratio of the oxygen activity of molten steel at the slag-metal interface to the oxygen activity of bulk molten steel will decrease from 37 to 5 at the initial stage, and further decrease from 28 to 4 at the middle stage, but will maintain at a reliable constant as 5 to 14 at the final stage during the LF refining process. The

  14. A study of some aspects of gas-slag-metal interactions : Towards dynamic process model and control

    OpenAIRE

    Ek, Mattias

    2012-01-01

    The present thesis deals with the development of a new type of dynamic model for metallurgical reactors. It also covers some of the theoretical aspects of steelmaking that is necessary to include in such an application. The thesis consists of modeling work, high temperature experiments and cold model experiments. Two different aspects of slags in the oxygen steelmaking were investigated. In the first study, slag samples were equilibrated with copper at 1923K in order to study their capacities...

  15. Effect of Na3PO4 on the Hydration Process of Alkali-Activated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Lukáš Kalina

    2016-05-01

    Full Text Available In recent years, the utilization of different non-traditional cements and composites has been increasing. Alkali-activated cementitious materials, especially those based on the alkali activation of blast furnace slag, have considerable potential for utilization in the building industry. However, alkali-slag cements exhibit very rapid setting times, which are too short in some circumstances, and these materials cannot be used for some applications. Therefore, it is necessary to find a suitable retarding admixture. It was shown that the sodium phosphate additive has a strong effect on the heat evolution during alkali activation and effectively retards the hydration reaction of alkali-activated blast furnace slag. The aim of the work is the suggestion of a reaction mechanism of retardation mainly based on Raman and X‑ray photoelectron spectroscopy.

  16. The evaluation of the x-ray fluorescence (XRF) technique for process monitoring of vitreous slag from thermal waste treatment systems: A comparative study of the analysis of Plasma Hearth slag for Ce, Fe and Cr by XRF and inductively coupled plasma spectrometries

    Energy Technology Data Exchange (ETDEWEB)

    Sutton, M.A.H.; Crane, P.J.; Cummings, D.G.; Carney, K.P.

    1995-05-01

    Slag material produced by the Plasma Hearth Process (PHP) varies in chemical composition due to the heterogeneous nature of the input sample feed. X-ray fluorescence (XRF) is a spectroscopic technique which has been evaluated to perform elemental analyses on surrogate slag material for process control. Vitreous slag samples were ground to a fine powder in an impact ball mill and analyzed directly using laboratory prepared standards. The fluorescent intensities of Si, Al and Fe in the slag samples was utilized to determine the appropriate matrix standard set for the determination of Ce. The samples were analyzed for Cr, Ni, Fe and Ce using a wavelength dispersive XRF polychromator. Split samples were dissolved and analyzed by Inductively Coupled Plasma-Atomic Emission Spectrometry (ICP-AES). The precision of the XRF technique was better than 5% RSD. The limit of detection for Ce varied with sample matrix and was typically below 0.01% by weight. The linear dynamic range for the technique was evaluated over two orders of magnitude. Typical calibration standards ranged from 0.01% Ce to 1% Ce. The Ce determinations performed directly on ground slag material by the XRF techniques were similar to ICP-AES analyses. Various chemical dissolution and sample preparation techniques were evaluated for the analysis of Ce in slag samples. A fusion procedure utilizing LiBO{sub 2} was found to provide reliable analyses for the actinide surrogate in a variety of slag matrices. The use of the XRF technique reduced the time of analysis for Ce and Cr from three days to one day for five samples. No additional waste streams were created from the analyses by the XRF technique, while the ICP technique generated several liters of liquid waste.

  17. Influence of the activator concentration on the kinetics of the alkaline activation process of a blast furnace slag

    OpenAIRE

    Fernández-Jiménez, A.; Puertas, F.

    1997-01-01

    The influence of activator solution concentration on hydration kinetics of an alkaline activated blast furnace slag has been studied. The alkaline activator used was a mix of waterglass (Na2SiO3∙nH2O) and NaOH solution (of variable concentration). Final activator concentrations were 3,4 and 5 % Na2O wt. with respect to the slag total weight. Degree of reaction (α) was determined from hydration hea...

  18. Activities of chromium oxides in slag in the process of argon-oxygen refining of corrosion-resistant steel

    International Nuclear Information System (INIS)

    On the basis of computer simulation results and available experimental data the behaviour of chromium oxides on stainless steel refining is studied. It is revealed that during melting and argon-oxygen refining of stainless steels chromium oxides occur in the solution if the slag contains not more than 25% (by mass) Cr2O3; this fact generates a need for accounting chromium oxide activity in thermodynamic calculations. An increase of Cr2O3 activity in the slag of this type results in increasing percentage ratio of chromium and carbon in the metal

  19. Research on Hydration of Steel Slag Cement Activated with Waterglass

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This paper studied the hydration and strength influence factors of Steel Slag Cement (SSC),such as the quantity of steel slag and slag and the dosage of additive.The results show that:(a) In the process of hydration of SSC,steel slag and slag activate each other;(b) Waterglass's structure forms the preliminary skeleton of SSC,and the hydration products of SSC link or fill in the skeleton;(c) Sodium in waterglass is the catalytic and its concentration does not change in the process of hydration.(d) Structure of activation is a significant factor to the property of SSC.

  20. Influence of the activator concentration on the kinetics of the alkaline activation process of a blast furnace slag

    Directory of Open Access Journals (Sweden)

    Fernández-Jiménez, A.

    1997-06-01

    Full Text Available The influence of activator solution concentration on hydration kinetics of an alkaline activated blast furnace slag has been studied. The alkaline activator used was a mix of waterglass (Na2SiO3∙nH2O and NaOH solution (of variable concentration. Final activator concentrations were 3,4 and 5 % Na2O wt. with respect to the slag total weight. Degree of reaction (α was determined from hydration heat values obtained through isothermal conduction calorimetry. From the results obtained it is deduced that a treshold value of 4 % Na2O wt. exists. For those concentrations and at test temperatures (except for 25ºC and 3 % Na2O wt., the mechanism controlling hydration reaction for a values higher than 0.5, is a diffusion process. This process is described by .Jander equation [D3=(1-(1-α1/32=(k/r2t=0,0426(t/t0,5]. The activation energy obtained for that process is of approximately 50-58 Kj/mol.

    Se ha estudiado la influencia de la concentración de la disolución activante en la cinética de hidratación de una escoria granulada de alto horno, activada alcalinamente a distintas temperaturas. El activador alcalino utilizado fue una mezcla de water glass (Na2SiO3∙nH2O con una disolución de NaOH (de concentración variable. Las concentraciones finales del activador alcalino fueron: 3, 4 y 5 % en peso de Na2O respecto a la masa total de escoria. El grado de reacción (α se determinó a partir de valores de calor de hidratación obtenidos por calorimetría de conducción isotérmica. De los resultados obtenidos se deduce que existe un valor umbral de concentraciones en torno al 4 % en peso de Na2O. También para dichas concentraciones y a las temperaturas de ensayo (excepto a 25ºC con un 3 % en peso de Na2O, el mecanismo que controla la reacción de hidrataci

  1. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    OpenAIRE

    D. Baricová; A. Pribulová; P. Demeter

    2010-01-01

    In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain sma...

  2. Design and Preparation of Steel Slag SMA

    Institute of Scientific and Technical Information of China (English)

    WU Shao-peng; YANG Wen-feng; XUE Yong-jie; LIN Zhen-hua

    2003-01-01

    On the basis of the characteristics of high rigidity and excellent friction resistance,a new kind of steel slag SMA (stone matrix asphalt) concrete was designed and prepared.The main processes include aggregate gradation,performance analysis of steel slag before and after aging,preparation methods and properties test of steel slag SMA.The experimental results indicate that the index of steel slag's activation is less than 1 percent,the dynamic stability is 5699 times/mm,and both the residual stability and ratio of frozen splitting strength are more than 80 percent;the friction factor and structure depth are 67.1% and 0.7mm respectively.These results show the steel slag SMA is superior to the common asphalt concrete and SMA that uses common aggregate.

  3. Research and development of blasting abrasive made of steelmaking slag

    Institute of Scientific and Technical Information of China (English)

    TANG Oujing

    2015-01-01

    This study focuses on the development of a new type of nonmetallic steelmaking slag abrasive.The performance,processing,and application of steelmaking slag as a nonmetallic abrasive are introduced.The chemical composition,hardness,crushing value,and particle gradation of steelmaking slag are analyzed.A processing method for steelmaking slag as a blasting abrasive is suggested and evaluated.Compared with conventional abrasives such as copper ore sand and cast iron shot,processed steelmaking slag exhibits similar performance and can satisfy abrasive technical requirements.The derusting effect provided by steelmaking slag for a ship deck can reach the Sa2.0 level,and its recyclability is higher than that of copper ore sand.The derusting performance of steelmaking slag is similar to that of copper ore,and it can thus be used in repairing ship decks.

  4. Separation of Iron Droplets From Titania Bearing Slag

    Institute of Scientific and Technical Information of China (English)

    WANG Ming-yu; LOU Tai-ping; ZHANG Li; SUI Zhi-tong

    2008-01-01

    Owing to smelting vanadium-titanium magnetite ore, the amount of iron entrainment in slag as droplets is far higher than that in conventional BF slag. However, the iron droplets can be easily settled by blowing air into the molten slag. The results show that more than 80% of iron droplets in titania bearing slag can be settled and separated after treatment. The temperature rise of molten slag during the oxidizing process and the decreased viscosity caused by the component change of slag as well as air stirring in slag both accelerate the iron droplets settling. The vanadium content in the settled iron droplets and the original iron droplets was obtained by chemical analysis. The possible reason for the increased vanadium in the settled iron droplets was discussed by thermodynamic principles.

  5. Research on the process mineralogy of certain slag from gold extraction%某提金尾渣工艺矿物学研究

    Institute of Scientific and Technical Information of China (English)

    黄海辉; 王玲; 王云; 李云; 孙留根; 常耀超

    2016-01-01

    After one gold concentrate is treated by a roasting pretreatment-acid leaching-cyanidation process, the tailings slag obtained has a high gold grade of near 10 g/t.Therefore,research on the process mineralogy is con-ducted of the slag from gold extraction to find out why the gold concentrates have a low gold recovery rate.Through the investigation on the chemical composition of the tailings slag,the relative mineral content,the disseminated characteris-tics of major minerals,the size distribution of gold particles,and the occurrence state of gold etc.,the paper finally pointed out that the main influencing factors of gold recovery,providing basic information for improving gold recovery rate.%某金精矿经焙烧预处理—酸浸—氰化浸金后,其提金尾渣金品位较高,在10 g/t左右。为查明该金精矿金回收率低的原因,对其提金尾渣进行了工艺矿物学研究。通过对提金尾渣的化学组成、相对矿物含量、主要矿物嵌布特征、金的粒级分布及赋存状态等的考察分析,指出了影响金回收率的主要因素,为金回收率的提高提供基础资料。

  6. Hydrothermal synthesis of xonotlite from carbide slag

    Institute of Scientific and Technical Information of China (English)

    Jianxin Cao; Fei Liu; Qian Lin; Yu Zhang

    2008-01-01

    Carbide slag was used as the calcareous materials for the first time to prepare xonotlite via dynamic hydrothermal synthesis.The effects of influential factors including different calcination temperatures,pretreatment methods of the carbide slag and process param-eters of hydrothermal synthesis on the microstructure and morphology of xonotlite were explored using XRD and SEM techniques.The results indicate that the carbide slag after proper calcination could be used to prepare pure xonotlite;and different calcination tern-peratures have little effect on the crystallinity of synthesized xonotlitc,but have great impact on the morphology of secondary particles.The different pretreatment methods of the carbide slag pose great impact on the crystallinity and morphology of secondary particles of xonotlite.Xonotlite was also synthesized from pure CaO under the salne experimental conditions as that prepared from calcined carbide slag for comparison.Little amount of impurities in carbide slag has no effect on the mechanism of hydrothermal synthesizing xonotlite from carbide slag.

  7. 电石渣在电镀废水处理中的应用%Carbide Slag in Electroplating Waste Water Processing Application

    Institute of Scientific and Technical Information of China (English)

    潘燕锋

    2012-01-01

    文章介绍了一种以废治废的新工艺,该工艺利用电石渣代替烧碱作为中和沉淀剂处理电镀废水,不仅可以节约处理成本,而且使电石渣得到了综合利用,减轻环境污染,达到"以废治废"的目的,环境效益及经济效益显著。%The paper introduced a new technology of treating waste by waste,the process utilized the electric stone slag instead of caustic soda as precipitation agent in electroplating wastewater treatment,not only can save the cost of processing,and the comprehensive utilization of carbide slag by,reduce environmental pollution,to achieve the purpose of treating waste by waste,environmental benefits and economic benefits significantly.

  8. Understanding Slag Freeze Linings

    Science.gov (United States)

    Fallah-Mehrjardi, Ata; Hayes, Peter C.; Jak, Evgueni

    2014-09-01

    Slag freeze linings, the formation of protective deposit layers on the inner walls of furnaces and reactors, are increasingly used in industrial pyrometallurgical processes to ensure that furnace integrity is maintained in these aggressive, high-temperature environments. Most previous studies of freeze-linings have analyzed the formation of slag deposits based solely on heat transfer considerations. These thermal models have assumed that the interface between the stationary frozen layer and the agitated molten bath at steady-state deposit thickness consists of the primary phase, which stays in contact with the bulk liquid at the liquidus temperature. Recent experimental studies, however, have clearly demonstrated that the temperature of the deposit/liquid bath interface can be lower than the liquidus temperature of the bulk liquid. A conceptual framework has been proposed to explain the observations and the factors influencing the microstructure and the temperature of the interface at steady-state conditions. The observations are consistent with a dynamic steady state that is a balance between (I) the rate of nucleation and growth of solids on detached crystals in a subliquidus layer as this fluid material moves toward the stagnant deposit interface and (II) the dissolution of these detached crystals as they are transported away from the interface by turbulent eddies. It is argued that the assumption that the interface temperature is the liquidus of the bulk material represents only a limiting condition, and that the interface temperature can be between T liquidus and T solidus depending on the process conditions and bath chemistry. These findings have implications for the modeling approach and boundary conditions required to accurately describe these systems. They also indicate the opportunity to integrate considerations of heat and mass flows with the selection of melt chemistries in the design of future high temperature industrial reactors.

  9. Electroreduction Kinetics for Molten Oxide Slags

    Institute of Scientific and Technical Information of China (English)

    GAO Yun-ming; CHOU Kuo-chih; GUO Xing-min; WANG Wei

    2007-01-01

    The oxygen-ion conductor, the reducing agent, and the molten oxide slag containing electroactive matter were used as constituent of a galvanic cell. Metal was directly electroreduced from molten slag using a short-circuit galvanic cell. The following galvanic cell was assembled in the present experiment: graphite rod, [O]Fe-C saturated|ZrO2(MgO)|Cu(l)+(FeO)(slag), and molybdenum wire. The FeO electroreduction reaction was studied through measuring short circuit current by controlling factors such as temperature, the FeO content in molten slags, and the external circuit resistance. An overall kinetics model was developed to describe the process of FeO electroreduction. It was found that the modeled curves were in good agreement with the experimental values. The new oxide reduction method in the metallurgy with controlled oxygen flow was proposed and the metallurgical theory with controlled oxygen flow was developed.

  10. Influence of amount of oxidizing slag discharged from stainless steelmaking process of electric arc furnace on elution behavior into fresh water

    International Nuclear Information System (INIS)

    Fundamental study was carried out for provision for acidification of soil due to acid rain. The influence of weight of the additive slag on elution behavior of the slag into water was studied in this study. Elution experiment was carried out on a basis of JIS K 0058-1. Generally, the pH in the aqueous solution increased with an increase in weight of the additive slag. The pH converged to approximately eight. Calcium, magnesium and manganese, which were essential elements for plants, were eluted from the slag irrespective to elution condition. The eluted concentrations of Ca and Mg increased with an increase in weight of the additive slag. Silicon and zinc were also eluted depending on the conditions. Aluminum that was harmful for plants was not eluted from the used slag.

  11. Influence of amount of oxidizing slag discharged from stainless steelmaking process of electric arc furnace on elution behavior into fresh water

    Science.gov (United States)

    Yokoyama, S.; Shimomura, T.; Hisyamudin, M. N. N.; Takahashi, T.; Izaki, M.

    2012-03-01

    Fundamental study was carried out for provision for acidification of soil due to acid rain. The influence of weight of the additive slag on elution behavior of the slag into water was studied in this study. Elution experiment was carried out on a basis of JIS K 0058-1. Generally, the pH in the aqueous solution increased with an increase in weight of the additive slag. The pH converged to approximately eight. Calcium, magnesium and manganese, which were essential elements for plants, were eluted from the slag irrespective to elution condition. The eluted concentrations of Ca and Mg increased with an increase in weight of the additive slag. Silicon and zinc were also eluted depending on the conditions. Aluminum that was harmful for plants was not eluted from the used slag.

  12. Energy effective approach for activation of metallurgical slag

    Science.gov (United States)

    Mazov, I. N.; Khaydarov, B. B.; Mamulat, S. L.; Suvorov, D. S.; Saltikova, Y. S.; Yudin, A. G.; Kuznetsov, D. V.

    2016-01-01

    The paper presents results of investigation of the process of mechanical activation of metallurgical slag using different approaches - ball milling and electromagnetic vortex apparatus. Particle size distribution and structure of mechanically activated slag samples were investigated, as well as energetic parameters of the activation process. It was shown that electromagnetic vortex activation is more energy effective and allows to produce microscale milled slag-based concrete using very short treatment time. Activated slag materials can be used as clinker-free cement in civilian and road construction, providing ecology-friendly technology and recycling of high-tonnage industrial waste.

  13. Sulfide capacities of fayalite-base slags

    Science.gov (United States)

    Simeonov, S. R.; Sridhar, R.; Toguri, J. M.

    1995-04-01

    The sulfide capacities of fayalite-base slags were measured by a gas-slag equilibration technique under controlled oxygen and sulfur potentials similar to those encountered in the pyrometallurgical processing of nonferrous metals. The oxygen pressure range was from 10-9.5 to 10-11 MPa and the sulfur pressure range from 10-3 to 10-4.5 MPa, over a temperature range of 1473 to 1623 K. The slags studied were FeO-SiO2 at silica saturation and those with addition of CaO, MgO, and Al2O3 to determine their effect on sulfide capacities. For these slags, the sulfide capacities were found to vary from 10-3.3 to 10-5. The sulfide capacities increased with increasing temperature from 1473 to 1623 K. A comparison of the reported plant data on sulfur content of industrial slags shows good agreement with the present experimental results. The present data will be useful in estimating metal losses in slag due to metal sulfide entrainment in nonferrous smelters.

  14. Critical Evaluation of Prediction Models for Phosphorus Partition between CaO-based Slags and Iron-based Melts during Dephosphorization Processes

    Science.gov (United States)

    Yang, Xue-Min; Li, Jin-Yan; Chai, Guo-Ming; Duan, Dong-Ping; Zhang, Jian

    2016-08-01

    According to the experimental results of hot metal dephosphorization by CaO-based slags at a commercial-scale hot metal pretreatment station, the collected 16 models of equilibrium quotient k_{{P}} or phosphorus partition L_{{P}} between CaO-based slags and iron-based melts from the literature have been evaluated. The collected 16 models for predicting equilibrium quotient k_{{P}} can be transferred to predict phosphorus partition L_{{P}} . The predicted results by the collected 16 models cannot be applied to be criteria for evaluating k_{{P}} or L_{{P}} due to various forms or definitions of k_{{P}} or L_{{P}} . Thus, the measured phosphorus content [pct P] in a hot metal bath at the end point of the dephosphorization pretreatment process is applied to be the fixed criteria for evaluating the collected 16 models. The collected 16 models can be described in the form of linear functions as y = c0 + c1 x , in which independent variable x represents the chemical composition of slags, intercept c0 including the constant term depicts the temperature effect and other unmentioned or acquiescent thermodynamic factors, and slope c1 is regressed by the experimental results of k_{{P}} or L_{{P}} . Thus, a general approach to developing the thermodynamic model for predicting equilibrium quotient k_{{P}} or phosphorus partition L P or [pct P] in iron-based melts during the dephosphorization process is proposed by revising the constant term in intercept c0 for the summarized 15 models except for Suito's model (M3). The better models with an ideal revising possibility or flexibility among the collected 16 models have been selected and recommended. Compared with the predicted result by the revised 15 models and Suito's model (M3), the developed IMCT- L_{{P}} model coupled with the proposed dephosphorization mechanism by the present authors can be applied to accurately predict phosphorus partition L_{{P}} with the lowest mean deviation δ_{{L_{{P}} }} of log L_{{P}} as 2.33, as

  15. APT铜钼渣回收工艺过程及环境影响分析%Environmental Impacts of APT Copper Molybdenum Slag Recycling Process

    Institute of Scientific and Technical Information of China (English)

    孙铭; 王嘉; 江英英; 杨林锋

    2012-01-01

    In addition to the introduction of molybdenum section of copper and molybdenum slag recycling business, raw materials, production processes, through a use of APT (ammonium paratungstate) quantitative analysis of waste gas, waste water, solid waste generation, proposed measures to mitigate the environmental impact. Copper and molybdenum slag recycling process of major air pollutants of S02 through the turbulent tower lye purification, can exhaust pollutants discharge standards; the production process of metal ions from wastewater by ion exchange column for recycling can be achieved wastewater discharge standards; all equipment noise to take the appropriate damping, noise reduction measures, the noise at boundary of the discharge standards; solid waste comprehensive utilization.%通过某利用APT(仲钨酸铵)除钼工段铜钼渣回收再利用企业的原料、生产工艺的介绍,定量地分析了废气、废水、固体废物的产生量,提出了减缓环境影响的措旅。铜钼渣回收利用过程产生的主要大气污染物是SO2,通过湍球塔碱液净化.可使废气污染物达标排放;生产过程产生的含金属离子废水通过离子交换柱进行回收利用,可做到废水达标排放;备设备噪声采取相应减震、减噪措施,厂界噪声可达标排放:固体废物可综合利用。

  16. Process Study on Separation of Nickel and Cobalt in Converter Slag Lixivium%转炉渣富钴镍浸出液镍钴分离工艺研究

    Institute of Scientific and Technical Information of China (English)

    王玉华; 朱纪念; 刘同银

    2013-01-01

    以某厂镍电解生产净化工序氯气除钴产生的钴渣为氧化剂,除去转炉渣浸出液电积脱铜后液中的钴,实现转炉渣富钴镍浸出液中镍钴分离.结果表明,在钴渣含三价镍与钴量摩尔比为4~5,反应温度70~80℃,反应时间120min,终点pH 4.8~5的条件下,分离富集钴后的二次钴渣镍钴比可降为1~1.5,可用于生产钴产品.除钴后液可直接并人镍电解系统.%In order to separate cobalt from cobalt-rich nickel leaching solution of converter slag, cobalt slag produced from nickel electrolysis purification process of cobalt removing with chlorine was applied as oxidizing agent to remove the cobalt from copper removal solution of converter slag lixivium.The results show that mole ratio of nickel and cobalt in secondary cobalt slag is decreased to 1~1.5 under the following conditions including original mole ratio of nickel and cobalt in cobalt slag of 4~5, reaction temperature of 70~ 80 ℃ , reaction time of 120 min, and pH value of endpoint of 4.8~5.The secondary cobalt slag is used as the raw materials of cobalt product, and cobalt removal solution is returned to nickel electrolysis system.

  17. Chemical, Mineralogical, and Morphological Properties of Steel Slag

    Directory of Open Access Journals (Sweden)

    Irem Zeynep Yildirim

    2011-01-01

    Full Text Available Steel slag is a byproduct of the steelmaking and steel refining processes. This paper provides an overview of the different types of steel slag that are generated from basic-oxygen-furnace (BOF steelmaking, electric-arc-furnace (EAF steelmaking, and ladle-furnace steel refining processes. The mineralogical and morphological properties of BOF and electric-arc-furnace-ladle [EAF(L] slag samples generated from two steel plants in Indiana were determined through X-Ray Diffraction (XRD analyses and Scanning Electron Microscopy (SEM studies. The XRD patterns of both BOF and EAF(L slag samples were very complex, with several overlapping peaks resulting from the many minerals present in these samples. The XRD analyses indicated the presence of free MgO and CaO in both the BOF and EAF(L slag samples. SEM micrographs showed that the majority of the sand-size steel slag particles had subangular to angular shapes. Very rough surface textures with distinct crystal structures were observed on the sand-size particles of BOF and EAF(L slag samples under SEM. The characteristics of the steel slag samples considered in this study are discussed in the context of a detailed review of steel slag properties.

  18. Decalcification resistance of alkali-activated slag

    Energy Technology Data Exchange (ETDEWEB)

    Komljenovic, Miroslav M., E-mail: miroslav.komljenovic@imsi.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Bascarevic, Zvezdana, E-mail: zvezdana@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Marjanovic, Natasa, E-mail: natasa@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Nikolic, Violeta, E-mail: violeta@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia)

    2012-09-30

    Highlights: Black-Right-Pointing-Pointer The effects of decalcification on properties of alkali-activated slag were studied. Black-Right-Pointing-Pointer Decalcification was performed by concentrated NH{sub 4}NO{sub 3} solution (accelerated test). Black-Right-Pointing-Pointer Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Black-Right-Pointing-Pointer Decalcification led to strength decrease and noticeable structural changes. Black-Right-Pointing-Pointer Alkali-activated slag showed significantly higher resistance to decalcification. - Abstract: This paper analyses the effects of decalcification in concentrated 6 M NH{sub 4}NO{sub 3} solution on mechanical and microstructural properties of alkali-activated slag (AAS). Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Decalcification process led to a decrease in strength, both in AAS and in CEM II, and this effect was more pronounced in CEM II. The decrease in strength was explicitly related to the decrease in Ca/Si atomic ratio of C-S-H gel. A very low ratio of Ca/Si {approx}0.3 in AAS was the consequence of coexistence of C-S-H(I) gel and silica gel. During decalcification of AAS almost complete leaching of sodium and tetrahedral aluminum from C-S-H(I) gel also took place. AAS showed significantly higher resistance to decalcification in relation to the benchmark CEM II due to the absence of portlandite, high level of polymerization of silicate chains, low level of aluminum for silicon substitution in the structure of C-S-H(I), and the formation of protective layer of polymerized silica gel during decalcification process. In stabilization/solidification processes alkali-activated slag represents a more promising solution than Portland-slag cement due to significantly higher resistance to decalcification.

  19. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    Science.gov (United States)

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented. PMID:19423603

  20. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    Science.gov (United States)

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented.

  1. Steel desulphurization with synthetic slag

    Directory of Open Access Journals (Sweden)

    Heput, T.

    2007-02-01

    Full Text Available Generally speaking, sulphur is considered a harmful element for steel quality, reason why all the technological steps are being taken in order to eliminate it from the metal bath. This paper deals with the influence of the chemical composition, on the slag quantity and of the bath stirring condition upon the desulphurization process in the casting ladle by treatment with synthetic slag. The experiments were made at an open-hearth plant with the steel tapping in two ladles (the desulphurization was made with synthetic slag at one ladle while the other one was considered standard and at the electric steel plant and for the synthetic slag formation a mix was used, made, according to several receipts, of: lime (50-75%, fluorine (0-17%, bauxite (0-32% and aluminous slag (8-22%. The data were processed in the calculation programs EXCEL and MATLAB, which resulted in a series of correlations between the desulphurization degree and the chemical composition of the slag, respectively the slag quantity both for the charges bubbled with Argon and the unbubbled ones.

    En general, el azufre es considerado un elemento nocivo para la calidad del acero y, por eso, en la práctica, se toman todas las medidas de orden tecnológico para su eliminación del baño metálico. En este trabajo se analiza la influencia de la composición química, de la cantidad de escoria y del estado de agitación del baño sobre el proceso de desulfuración en la cuchara para fundir por tratamiento con escoria sintética. Los experimentos se han realizado en una acería evacuando el acero en dos ollas (en una cuchara se efectuó la desulfuración con escoria sintética y a la otra se consideró como patrón y en un acería eléctrica y para la formación de la escoria sintética se utilizó una mezcla producida según muchas recetas, formada por: cal (50-75%, fluorina (0-17%, bauxita (0-32% y escoria aluminosa (8-22%. Los datos han sido procesados en los programas de c

  2. Accelerated mineral carbonation of stainless steel slags for CO2 storage and waste valorization: effect of process parameters on geochemical properties

    OpenAIRE

    Santos, Rafael; Van Bouwel, Jens; Vandevelde, Ellen; Mertens, Gilles; Elsen, Jan; Van Gerven, Tom

    2013-01-01

    This work explores the mineral carbonation of stainless steel slags in search for a technically and economically feasible treatment solution that steers these waste residues away from costly disposal in landfills and into valuable applications. Argon Oxygen Decarburization (AOD) and Continuous Casting (CC) slags prove ideal for mineral carbonation as their powdery morphology forgoes the need for milling and provides sufficient surface area for high reactivity towards direct aqueous carbonatio...

  3. Steelmaking slag beneficiation by magnetic separator and impacts on sinter quality

    Directory of Open Access Journals (Sweden)

    Bölükbaşı Ö.S.

    2014-01-01

    Full Text Available Basic oxygen furnaces (BOF slag is the main problem at all iron and steel factories. About more than 6 million tons/year of BOF slag has been accumulated from the waste stockyards in Turkey. Dumps slags can be revaluated by a processing technology which makes it possible to obtain products that meet the requirements of sintering and blast furnace production. The slags with particle size of -10 mm were enriched by the magnetic separator resulting and increase in Fe grade from 18% to 33%. The use of BOF slag in sinter blend provided additional Mn, CaO, MgO and introduced a good solution to environmental problems.

  4. 熔融钒渣直接氧化钠化提钒新工艺研究%A New Process for Vanadium Extraction from Molten Vanadium Slag by Direct Oxidation and Sodium Activating Method

    Institute of Scientific and Technical Information of China (English)

    宋文臣; 李宏

    2012-01-01

    To address the problem of heat waste of vanadium slag in the existing vanadium extraction process, a new process is proposed in this paper to extract vanadium from molten vanadium slag by direct oxidation and sodium activating method. On the basis of current vanadium extraction process, the new process was verified by thermodynamic and kinetic calculation and analysis, and then simulation tests were carried out in the laboratory. The results show that with enough heat, vanadium slag can be kept in molten state during the vanadium extraction process. The dynamic conditions of the new process are noticeably better than the existing process. The oxidization rate of vanadium slag is about 90% and vanadium leaching rate can reach 82% or above with enough oxygen and Na2CO3 content at 20% ~ 30% of vanadium slag' weight. Thus, the feasibility of the new process is confirmed by the results.%针对现行钒渣焙烧工艺中存在的钒渣高温物理热的浪费问题,提出“熔融钒渣直接氧化钠化提钒”新工艺.在现行工艺基础上,对新工艺进行了热力学和动力学的计算与分析,最后进行了新工艺的实验室模拟试验.研究结果表明:新工艺条件下,钒渣在反应过程中热量充足会保持良好的熔融状态;新工艺的动力学条件明显优越于现行工艺;实验室试验结果验证了新工艺的可行性,在供氧充足,Na2CO3用量为20%~30%的条件下,钒渣氧化率约为90%,钒浸出率在82%以上.

  5. The enhancement effect of pre-reduction using zero-valent iron on the solidification of chromite ore processing residue by blast furnace slag and calcium hydroxide.

    Science.gov (United States)

    Li, Jinchunzi; Chen, Zhonglin; Shen, Jimin; Wang, Binyuan; Fan, Leitao

    2015-09-01

    A bench scale study was performed to assess the effectiveness of the solidification of chromite ore processing residue (COPR) by blast furnace slag and calcium hydroxide, and investigate the enhancement effect of pre-reduction using zero-valent iron (ZVI) on the solidification treatment. The degree of Cr immobilization was evaluated using the Toxicity Characteristic Leaching Procedure (TCLP) as well as the solid waste-extraction procedure for leaching toxicity-sulfuric acid & nitric acid method (Chinese standard HJ/T299-2007). Strength tests and semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The experimental results showed that the performance of pre-reduction/solidification (S/S) was superior to that of solidification alone. After pre-reduction, all of the S/S treated COPR samples met the TCLP limit for total Cr (5 mg L(-1)), whereas the samples with a COPR content below 40% met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg L(-1)). At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels. PMID:25929874

  6. Critical Assessment of P2O5 Activity Coefficients in CaO-based Slags during Dephosphorization Process of Iron-based Melts

    Science.gov (United States)

    Yang, Xue-min; Li, Jin-yan; Chai, Guo-Ming; Duan, Dong-ping; Zhang, Jian

    2016-08-01

    According to the experimental results of hot metal dephosphorization by CaO-based slags at a commercial-scale hot metal pretreatment station, activity a_{{{{P}}_{ 2} {{O}}_{ 5} }} of P2O5 in the CaO-based slags has been determined using the calculated comprehensive mass action concentration N_{{{{Fe}}t {{O}}}}{} of iron oxides by the ion and molecule coexistence theory (IMCT) for representing the reaction ability of Fe t O, i.e., activity of a_{{{{Fe}}t {{O}}}}{} . The collected ten models from the literature for predicting activity coefficient γ_{{{{P}}_{ 2} {{O}}_{ 5} }} of P2O5 in CaO-based slags have been evaluated based on the determined activity a_{{{{P}}_{ 2} {{O}}_{ 5} }} of P2O5 by the IMCT as the criterion. The collected ten models of activity coefficient γ_{{{{P}}_{ 2} {{O}}_{ 5} }} of P2O5 in CaO-based slags can be described in the form of a linear function as log γ_{{{{P}}_{ 2} {{O}}_{ 5} }} ≡ y = c0 + c1 x , in which independent variable x represents the chemical composition of slags, intercept c0 including the constant term depicts temperature effect and other unmentioned or acquiescent thermodynamic factors, and slope c1 is regressed by the experimental results. Thus, a general approach for obtaining good prediction results of activity a_{{{{P}}_{ 2} {{O}}_{ 5} }} of P2O5 in CaO-based slags is proposed by revising the constant term in intercept c0 for the collected ten models. The better models with an ideal revising possibility or flexibility in the collected ten models have been selected and recommended.

  7. Preparation of Slag Wool by Integrated Waste-Heat Recovery and Resource Recycling of Molten Blast Furnace Slags: From Fundamental to Industrial Application

    Directory of Open Access Journals (Sweden)

    Dawei Zhao

    2014-05-01

    Full Text Available The present paper investigated the process of the slag wool fabrication using high temperature blast furnace (BF slag modified by coal ash (CA. The liquidus temperature and viscosity of the slag system with different mass ratios of BF slag and CA were measured through an inner cylinder rotation method. The approximate mass ratio used to fabricate the slag wool was therefore determined and slag wool was then successfully prepared with a high-speed air injection method in the laboratory. The effect of mBF/m ratio, slag temperature for injection and air pressure on the preparation of slag wool was systematically investigated. The mechanical and thermal properties were also studied to confirm the long-term working conditions of the slag wool. An industry-scale slag wool production application was established. The energy consumption and the pollutant generation, were analyzed and compared with the traditional production method, which indicated a 70% reduction in energy consumption and a 90% pollution emission decrease.

  8. A Blended Cement Containing Blast Furnace Slag and Phosphorous Slag

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Blended cement containing blast furnace slag(BFS) and phosphorous slag(PS) is a new kind of cement.The total content of blended materials could increase if two additives were used. Using the same admixtures, the properties of the blended cement with 70% additives could reach the standard of 525-grade slag cement according to GB.The strength of cement with 80% additives could reach the standard of 425-grade slag cement.The tests of strength, pore structure,hydration products,inhibiting alkali-aggregate reaction, resistance to sulfate corrosion of BFS-PSC were performed.

  9. 高炉熔渣余热回收技术发展过程及趋势%Development Process and Trend of the Waste Heat Recovery Technique of the Molten Blast Furnace Slag

    Institute of Scientific and Technical Information of China (English)

    齐渊洪; 干磊; 王海风; 张春霞; 严定鎏

    2012-01-01

    The development process and characteristic of the blast furnace slag waste heat recovery technique were analyzed from the end of nineteen seventies.The low exergy efficiency is the main limiting factor of commercial operation.The development trend of the blast furnace slag waste heat recovery technique is to improve the recovery efficiency,to optimize the utilization of waste heat and to develop the high value-added slag products.%系统分析了从20世纪70年代末以来高炉熔渣余热回收技术的发展历程及各个时期的特点,通过分析可知,目前高炉熔渣余热回收的效率很低,限制了其商业化运行。提高余热回收效率,优化余热利用方式,开发高附加值的炉渣副产品已成为熔渣余热回收技术发展的趋势。

  10. Selective Leaching of Germanium and Indium from Dezincification Oxidized Hard Zinc Slag with Oxygen Pressure Leaching Process%氧压酸浸法从脱锌氧化硬锌渣中选择性浸出锗和铟

    Institute of Scientific and Technical Information of China (English)

    王继民; 曹洪杨; 吴斌秀; 王坚; 吴成春; 李俊红

    2013-01-01

    以含锗、铟的锌精炼脱锌氧化硬锌渣为原料,采用氧压酸浸工艺选择性回收其中的锗和铟,并对锗、铟、铜、锡、锑等元素的溶出行为进行了研究.结果表明,锗、铟及锌溶出率分别达到95%、91%及98%以上,大部分铅、硅、锡、锑等则留于残渣中.%Germanium and indium are selective recovered from dezincification oxidized hard zinc slag with oxygen pressure leaching process. The dissolving performances of Ge, In, Cu, Sn, Sb were investigated. The results show that the dissolution rates of Ge, In and Zn from the hard zinc slag are up to 95%, 91% and 98% respectively, and most of Pb, Si, Sn and Sb stay in the trail slag.

  11. Slag analysis with laser-induced breakdown spectrometry.

    Science.gov (United States)

    Kraushaar, M; Noll, R; Schmitz, H U

    2003-10-01

    Laser-induced breakdown spectrometry (LIBS) has been applied for multi-elemental analysis of slag samples from a steel plant. In order to avoid the time-consuming step of sample preparation, the liquid slag material can be filled in special probes. After cooling of the liquid slag and solidification, the samples can be analyzed with LIBS. Chemical analysis of slag is an essential input parameter used for numerical simulations to control liquid steel processing. The relative variation range of element concentrations in slag samples from steel production can amount to up to 30%. A multivariate calibration model is used to take into account matrix effects caused by these varying concentrations. By optimizing the measuring parameters as well as the calibration models, an agreement between the standard X-ray fluorescence (XRF) analysis and LIBS analysis in terms of the coefficient of determination r2 of 0.99 for the main analytes CaO, SiO2, and Fetot of converter slag samples was achieved. The average repeatability of the LIBS measurement for these elements in terms of the relative standard deviation of the determined concentration is improved to less than 1.0%. With these results, the basis is established for future on-line applications of LIBS in the steel-making industry for slag analysis. PMID:14639759

  12. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    Energy Technology Data Exchange (ETDEWEB)

    Vas Choudhry; Stephen Kwan; Steven R. Hadley

    2001-07-01

    The objective of the project entitled ''Utilization of Lightweight Materials Made from Coal Gasification Slags'' was to demonstrate the technical and economic viability of manufacturing low-unit-weight products from coal gasification slags which can be used as substitutes for conventional lightweight and ultra-lightweight aggregates. In Phase I, the technology developed by Praxis to produce lightweight aggregates from slag (termed SLA) was applied to produce a large batch (10 tons) of expanded slag using pilot direct-fired rotary kilns and a fluidized bed calciner. The expanded products were characterized using basic characterization and application-oriented tests. Phase II involved the demonstration and evaluation of the use of expanded slag aggregates to produce a number of end-use applications including lightweight roof tiles, lightweight precast products (e.g., masonry blocks), structural concrete, insulating concrete, loose fill insulation, and as a substitute for expanded perlite and vermiculite in horticultural applications. Prototypes of these end-use applications were made and tested with the assistance of commercial manufacturers. Finally, the economics of expanded slag production was determined and compared with the alternative of slag disposal. Production of value-added products from SLA has a significant potential to enhance the overall gasification process economics, especially when the avoided costs of disposal are considered.

  13. Utilizing steel slag in environmental application - An overview

    Science.gov (United States)

    Lim, J. W.; Chew, L. H.; Choong, T. S. Y.; Tezara, C.; Yazdi, M. H.

    2016-06-01

    Steel slags are generated as waste material or byproduct every day from steel making industries.The potential environmental issues which are related with the slag dump or reprocessing for metal recovery are generally being focused in the research. However the chemistry and mineralogy of slag depends on metallurgical process which is able to determine whether the steel slag can be the reusable products or not. Nowadays, steel slag are well characterized by using several methods, such as X-ray Diffraction, ICP-OES, leaching test and many more. About the industrial application, it is mainly reused as aggregate for road construction, as armour stones for hydraulic engineering constructions and as fertilizers for agricultural purposes. To ensure the quality of steel slag for the end usage, several test methods are developed for evaluating the technical properties of steel slag, especially volume stability and environmental behaviour. In order to determine its environmental behaviour, leaching tests have been developed. The focus of this paper however is on those applications that directly affect environmental issues including remediation, and mitigation of activities that negatively impact the environment.

  14. 某含金汞冶炼渣浮选试验%Flotation Process of a Gold-bearing Mercury Smelting Slag

    Institute of Scientific and Technical Information of China (English)

    傅开彬; 涂昌能; 王维清; 冯启明; 黄阳

    2013-01-01

    某含金1.85 g/t的汞冶炼渣中金主要以游离微细金和硫化物包裹金的形式存在,对该二次资源进行了浮选回收金的试验研究.结果表明,在磨矿细度为-0.074 mm占80%的情况下,采用1粗2精2扫、中矿顺序返回流程处理该试样,可以获得金品位为28.65 g/t、回收率为68.45%的金精矿,导致金回收率不高的主要原因是金颗粒微细和被碳酸盐、褐铁矿、石英和硅酸盐等矿物包裹.%Gold exists in the form of free fine gold and gold-wrapped sulfide in mercury smelting slag with gold bearing of 1. 85 g/t. Research on recovering gold by flotation from the secondary resources was carried out. The research results showed that under grinding fineness of — 0. 074 mm 80% , gold concentrate with gold grade of 28. 65 g/t, and recovery of 68. 45% was obtained by the flow sheet of one-roughing, two-cleaning, three-scavenging and middles back to the process in order. The main reasons resulting in low gold recovery are that gold occurs in ultra-fine particles or was wrapped by carbonates, limonite, quartz and silicate.

  15. 还原熔炼法从谦比希铜冶炼厂转炉渣中回收钴%Recovery of cobalt from converter slag of Chambishi Copper Smelter using reduction smelting process

    Institute of Scientific and Technical Information of China (English)

    翟秀静; 李乃军; 张旭; 符岩; 姜澜

    2011-01-01

    The reduction smelting process for cobalt recovery from converter slag of the Chambishi Copper Smelter in Zambia was studied.The effects of reducing agent dosage,smelting temperature and time and the addition of slag modifiers(CaO and TiO2)were investigated.In addition,the depleted slag and cobalt-beating alloy were characterized by X-ray diffraction,scanning electron microscopy and energy dispersive spectroscopy.Under the determined conditions,94.02% Co,95.76% Cu and less than 18% Fe in the converter slag were recovered.It was found that the main phases of depleted slag were fayalite and hercynite; and the cobalt-bearing alloy mainly contained metallic copper,Fe-Co-Cu alloys and a small amount of sulfide.%研究从赞比亚谦比希铜冶炼厂转炉渣中回收钴的还原熔炼过程.实验考察还原剂用量、熔炼温度、保温时间及渣型改善剂CaO和TiO2的添加对还原熔炼金属回收率的影响.采用X射线衍射、扫描电子显微镜及能谱分析对所得贫化渣和含钴合金进行表征.结果表明,在优化条件下,转炉渣中钴、铜、铁的回收率分别为94.02%,95.76%和小于18%;贫化渣的主要物相组成为铁橄榄石和铁尖晶石,含钴合金中主要含有金属铜、含钴铜的铁合金和少量的硫化物.

  16. Hydration and properties of sodium sulfate activated slag

    OpenAIRE

    A.M. Rashad; Bai, Y.(Institute of High Energy Physics, Chinese Academy of Sciences, Beijing, China); Basheer, P. A. M.; Milestone, N.B.; Collier, N.C.

    2013-01-01

    Interest in alkali-activated slag as a construction material is increasing, primarily due to its environmentally friendly nature. Although strong alkaline activators, such as sodium hydroxide and sodium silicate solution, are preferred for high strength, none of them exists naturally and their manufacturing process is quite energy intensive. Whilst sodium sulfate (NaSO ) can be obtained from natural resources, the early strength of NaSO activated slag is usually low. In this paper, the effect...

  17. 铅渣中提取硫工艺条件的研究%Lead Slag Extracted Sulfide Process Conditions

    Institute of Scientific and Technical Information of China (English)

    蒋兴荣; 任兴丽; 朱复跃; 魏红军

    2012-01-01

    This paper studies the sodium sulfide leaching elemental sulfur, hunting lead residue extracted sulfur optimum process conditions. The results showed that: sodium sulfide leaching the optimum conditions for sulfur liquid to solid ratio 3 " 1, the concentration of Na2S, 140g / I, sodium sulfide dosage of the theoretical amount of 120%, the leaching time of 20 minutes.%研究硫化钠浸取单质硫,探求铅渣中提取硫最佳工艺条件。结果表明:硫化钠浸取单质硫最佳工艺条件是液固比为3:1,Na2S溶液浓度140g/1,硫化钠用量为理论量120%,浸出时间20分钟。

  18. The behavior of sulfur in industrial pyrometallurgical slags

    Science.gov (United States)

    Nagamori, Meguru

    1994-08-01

    Dissolution of sulfur in industrial slags, even at such a low level as 1 mass% S or so, increases the solubility of certain valuable metals by an order of magnitude. The phenomenon is accounted for in terms of Flood-Førland-Grjotheim's model for dianionic salt solutions, whereas its rigorous analysis requires the digaseous Gibbs-Duhem integration. In the research described here, the distribution of sulfur among gas, slag, and metallic iron phases in the bath smelting of iron ore was computer-simulated based on a two-sites model coupled with sulfide capacity data. The solubilities of Ag, Cu, Co, and Ni in industrial slags are reviewed by applying the sulfidic-oxidic dissolution model to copper-matte smelting, nickel-slag cleaning (Falconbridge, Canada), and the imperial smelting process for zinc and lead (Hachinohe, Japan).

  19. Characterization of structure and thermophysical properties of three ESR slags

    Science.gov (United States)

    Plotkowski, A.; deBarbadillo, J.; Krane, Matthew J. M.

    2016-07-01

    The structure and properties of electroslag remelting (ESR) slags were characterized. Slags samples of three compositions were obtained from industrial remelting processes at Special Metals Corporation and from casting in a laboratory vacuum induction melter. The structure of the slag samples was observed using optical and electron microscopy, and phases were identified and their relative amounts quantified using X-ray diffraction. Laser flash thermal diffusivity, density, and differential scanning calorimetry measurements for specific heat were performed to determine the bulk thermal conductivity of the samples. Sample porosity was measured as a function of depth using a serial sectioning technique, and a onedimensional computational model was developed to estimate the thermal conductivity of the fully dense slags. These results are discussed in context with previous studies, and opportunities for future research are identified. AFRL Case Number: 88ABW-2015-1871.

  20. Experimental Investigation and Modeling of Copper Smelting Slags

    Science.gov (United States)

    Starodub, Konstantin; Kuminova, Yaroslava; Dinsdale, Alan; Cheverikin, Vladimir; Filichkina, Vera; Saynazarov, Abdukahhar; Khvan, Alexandra; Kondratiev, Alex

    2016-10-01

    Effective extraction of copper from sulfide ores requires careful operation of a copper smelter, which in turn depends very much on chemistry of the feed and resulted slag and matte. For example, chemical composition of copper smelting slags has to be in a certain range to ensure that their properties are within specific limits. Disobeying these rules may lead to complications in smelting operation, poor quality of the copper products, and premature shutdown of the copper smelter. In the present paper the microstructure and phase composition of slags from the Almalyk copper flash smelter were investigated experimentally and then modeled thermodynamically to evaluate potential ways of improvement and optimization of the copper smelting process and its products. The slag samples were taken at different stages of the copper smelting process: on slag tapping, after slag transportation to a deposition site, and at the site. Experimental investigation included the XRD, XRF, and SEM techniques, which were also confirmed by the traditional wet chemistry analysis. Thermodynamic modeling was carried out using thermochemical software package MTDATA, which enables thermodynamic and physical properties of the matte, slag, and gas phases to be calculated in a wide range of temperatures, pressures, and chemical compositions. In addition, slag viscosities and corresponding matte settling rates were estimated using the modified Urbain and Utigard-Warczok models, and the Hadamard-Rybczynski equation, respectively. It was found that the copper content in the slags may vary significantly depending on the location of slag sampling. Cu was found to be present as sulfide particles, almost no Cu was found to be dissolved in the slag. Analysis of microstructure and phase composition showed that major phase found in the samples is fayalite, while other phases are complex spinels (based on magnetite), different sulfides, and a glass-like phase. Thermodynamic calculations demonstrated the

  1. Experimental Investigation and Modeling of Copper Smelting Slags

    Science.gov (United States)

    Starodub, Konstantin; Kuminova, Yaroslava; Dinsdale, Alan; Cheverikin, Vladimir; Filichkina, Vera; Saynazarov, Abdukahhar; Khvan, Alexandra; Kondratiev, Alex

    2016-07-01

    Effective extraction of copper from sulfide ores requires careful operation of a copper smelter, which in turn depends very much on chemistry of the feed and resulted slag and matte. For example, chemical composition of copper smelting slags has to be in a certain range to ensure that their properties are within specific limits. Disobeying these rules may lead to complications in smelting operation, poor quality of the copper products, and premature shutdown of the copper smelter. In the present paper the microstructure and phase composition of slags from the Almalyk copper flash smelter were investigated experimentally and then modeled thermodynamically to evaluate potential ways of improvement and optimization of the copper smelting process and its products. The slag samples were taken at different stages of the copper smelting process: on slag tapping, after slag transportation to a deposition site, and at the site. Experimental investigation included the XRD, XRF, and SEM techniques, which were also confirmed by the traditional wet chemistry analysis. Thermodynamic modeling was carried out using thermochemical software package MTDATA, which enables thermodynamic and physical properties of the matte, slag, and gas phases to be calculated in a wide range of temperatures, pressures, and chemical compositions. In addition, slag viscosities and corresponding matte settling rates were estimated using the modified Urbain and Utigard-Warczok models, and the Hadamard-Rybczynski equation, respectively. It was found that the copper content in the slags may vary significantly depending on the location of slag sampling. Cu was found to be present as sulfide particles, almost no Cu was found to be dissolved in the slag. Analysis of microstructure and phase composition showed that major phase found in the samples is fayalite, while other phases are complex spinels (based on magnetite), different sulfides, and a glass-like phase. Thermodynamic calculations demonstrated the

  2. Chloride ion transport performance in slag mortar under fatigue loading

    Institute of Scientific and Technical Information of China (English)

    WANG CaiHui; SUN Wei; JIANG JinYang; HAN JianDe; YE BangTu

    2012-01-01

    The transport performance of chloride ion in slag cement mortar was investigated experimentally.In the self-designed experiment,fatigue loading was coupled simultaneously with ion transportation process,the diffusion law of chloride ion was obtained by titration and the AE (acoustic emission) technique was employed to detect the real-time damage distribution in the mortar specimen.The results for fatigue stress levels of 0.3,0.4 and 0.5 and slag contents of 0,10%,30% and 50% showed that fatigue loading accelerated the diffusion of chloride ion in mortar and the acceleration effect increased with the increase in stress levels.Slag addition was found to improve anti-chloride ion erosion performance effectively with the best substitution level at 30%,because the inhibition effect of slag on chloride ion diffusion diminished when the slag content exceeded 30%.The comparative experiments indicated that dynamic load has a significant effect on the transport performance of chloride ion in slag cement mortar.

  3. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  4. Structure and properties of the slags of continuous converting of copper nickel-containing mattes and concentrates: II. Effect of the SiO2/CaO ratio on the structure and liquidus temperature of the slags

    Science.gov (United States)

    Pigarev, S. P.; Tsymbulov, L. B.; Selivanov, E. N.; Chumarev, V. M.

    2012-03-01

    The structure and liquidus temperature of the SiO2-CaO-Al2O3-FeO x -Cu2O-NiO slags that form during continuous converting of copper mattes and concentrates into blister copper are analyzed. The slag melt compositions are varied over a wide SiO2/CaO range. The slags are studied by X-ray diffraction, scanning electron microscopy, and electron-probe microanalysis. The liquidus temperature of the slags is determined by differential thermal analysis. It is found that, depending on the SiO2/CaO ratio, the structure and liquidus temperature of the slags change and the forms of copper in a slag also change. The SiO2/CaO range in a slag is recommended for the process of continuous converting of a copper nickel-containing sulfide raw materials.

  5. A Thermodynamic Model for Predicting Phosphorus Partition between CaO-based Slags and Hot Metal during Hot Metal Dephosphorization Pretreatment Process Based on the Ion and Molecule Coexistence Theory

    Science.gov (United States)

    Yang, Xue-min; Li, Jin-yan; Chai, Guo-ming; Duan, Dong-ping; Zhang, Jian

    2016-08-01

    A thermodynamic model for predicting phosphorus partition L P between a CaO-based slags and hot metal during hot metal dephosphorization pretreatment process has been developed based on the ion and molecule coexistence theory (IMCT), i.e., the IMCT- L P model. The reaction abilities of structural units or ion couples in the CaO-based slags have been represented by the calculated mass action concentrations N i through the developed IMCT- N i model based on the IMCT. The developed IMCT- L P model has been verified to be valid through comparing with the measured L P as well as the predicted L P by two reported L P models from the literature. Besides the total phosphorus partition L P between the CaO-based slag and hot metal, the respective phosphorus partitions L P, i of nine dephosphorization products as P2O5, 3FeO·P2O5, 4FeO·P2O5, 2CaO·P2O5, 3CaO·P2O5, 4CaO·P2O5, 2MgO·P2O5, 3MgO·P2O5, and 3MnO·P2O5 can also be accurately predicted by the developed IMCT- L P model. The formed 3CaO·P2O5 accounts for 99.20 pct of dephosphorization products comparing with the generated 4CaO·P2O5 for 0.08 pct. The comprehensive effect of CaO+Fe t O, which can be described by the mass percentage ratio (pct Fe t O)/(pct CaO) or the mass action concentration ratio N_{Fe}t O/N_{Fe}t O N_{CaO}. N_{CaO}} as well as the mass percentage product (pct Fe t O) × (pct CaO) or the mass action concentration product N_{{{{Fe}}t {{O}}}}5 × N_{{CaO}}3 , controls dephosphorization ability of the CaO-based slags. A linear relationship of L P against (pct Fe t O)/(pct CaO) can be correlated compared with a parabolic relationship of L P against N_{Fe}t O/N_{Fe}t O N_{CaO}. N_{CaO}, while the linear relationship of L P against (pct Fe t O) × (pct CaO) or N_{Fe}t O5 × N_{CaO}3 can be established. Thus, the mass percentage product (pct Fe t O) × (pct CaO) and the mass action concentration product N_{Fe}t O5 × N_{CaO}3 are recommended to represent the comprehensive effect of CaO+Fe t O on

  6. Slag Behavior in Gasifiers. Part II: Constitutive Modeling of Slag

    Energy Technology Data Exchange (ETDEWEB)

    Massoudi, Mehrdad [National Energy Technology Laboratory; Wang, Ping

    2013-02-07

    The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal present a special challenge of modeling efforts in computational fluid dynamics applications. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1,300 °C and 1,500 °C, the viscosity is approximately 25 Pa·s. As the operating temperature decreases, the slag cools and solid crystals begin to form. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied. We propose a new constitutive model, where the stress tensor not only has a yield stress part, but it also has a viscous part with a shear rate dependency of the viscosity, along with temperature and concentration dependency, while allowing for the possibility of the normal stress effects. In Part I, we reviewed, identify and discuss the key coal ash properties and the operating conditions impacting slag behavior.

  7. Technology Research and Practice of CO Poisoning Prevention in the Slag Processing of Converter Steelmaking Process%转炉炼钢渣处理过程中防止 CO 中毒的技术研究与实践

    Institute of Scientific and Technical Information of China (English)

    徐韬; 梁军; 俞海明; 姜新平

    2015-01-01

    炼钢渣处理过程中由于CO问题,引起的人员中毒、爆炸、火灾等事故日益频繁,本文简述了新疆八一钢铁股份公司第二炼钢厂针对转炉渣处理过程中防止CO引发安全问题进行的研究与采取的工艺技术。%Accidents of personnel toxication, explosion, fire and so on happen frequently due to CO in the slag processing of steelmaking process.This paper summarized the technology research on the process to prevent CO security problems in the second steel slag process plant of Xinjiang Bayi Iron and Steel CO.

  8. ACCELERATED CARBONATION OF STEEL SLAG COMPACTS: DEVELOPMENT OF HIGH STRENGTH CONSTRUCTION MATERIALS

    Directory of Open Access Journals (Sweden)

    Mieke eQuaghebeur

    2015-12-01

    Full Text Available Mineral carbonation involves the capture and storage of carbon dioxide in carbonate minerals. Mineral carbonation presents opportunities for the recycling of steel slags and other alkaline residues that are currently landfilled. The Carbstone process was initially developed to transform non-hydraulic steel slags (stainless steel slag and basic oxygen furnace slags in high quality construction materials. The process makes use of accelerated mineral carbonation by treating different types of steel slags with CO2 at elevated pressure (up to 2 MPa and temperatures (20 to 140°C. For stainless steel slags raising the temperature from 20 to 140°C had a positive effect on the CO2 uptake, strength development and the environmental properties (i.e. leaching of Cr and Mo of the carbonated slag compacts. For BOF slags raising the temperature was not beneficial for the carbonation process. Elevated CO2 pressure and CO2 concentration of the feed gas had a positive effect on the CO2 uptake and strength development for both types of steel slags. In addition also the compaction force had a positive effect on the strength development. The carbonates that are produced in-situ during the carbonation reaction act as a binder, cementing the slag particles together. The carbonated compacts (Carbstones have technical properties that are equivalent to conventional concrete products. An additional advantage is that the carbonated materials sequester 100 to 150 g CO2/kg slag. The technology was developed on lab scale by optimisation of process parameters with regard to compressive strength development, CO2 uptake and environmental properties of the carbonated construction materials. The Carbstone technology was validated using (semi-industrial equipment and process conditions.

  9. A Microstructure Based Strength Model for Slag Blended Concrete with Various Curing Temperatures

    Directory of Open Access Journals (Sweden)

    Li-Na Zhang

    2016-01-01

    Full Text Available Ground granulated blast furnace slag, which is a byproduct obtained during steel manufacture, has been widely used for concrete structures in order to reduce carbon dioxide emissions and improve durability. This paper presents a numerical model to evaluate compressive strength development of slag blended concrete at isothermal curing temperatures and time varying curing temperatures. First, the numerical model starts with a cement-slag blended hydration model which simulates both cement hydration and slag reaction. The accelerations of cement hydration and slag reaction at elevated temperatures are modeled by Arrhenius law. Second, the gel-space ratios of hardening concrete are calculated using reaction degrees of cement and slag. Using a modified Powers’ gel-space ratio strength theory, the strength of slag blended concrete is evaluated considering both strengthening factors and weakening factors involved in strength development process. The proposed model is verified using experimental results of strength development of slag blended concrete with different slag contents and different curing temperatures.

  10. Gasification slag rheology and crystalline phase formation in titanium-calcium-alumina-silica-rich glass

    Energy Technology Data Exchange (ETDEWEB)

    Brooker, D.D. [Texaco, Inc., Beacon, NY (United States); Oh, M.S. [Hongik Univ., Seoul (Korea, Republic of)

    1996-10-01

    The Texaco Gasification Process employs a high temperature and pressure slagging gasifier, in which the viscosity of the slag plays a key role in determining operating conditions. The empirical models available in the literature as well as laboratory testing have concentrated on low titanium feeds. During the gasification of waste material, titanium oxide will become an important element in controlling the ash and slag behavior. Slag viscosity was measured at temperatures in the range of 1150-1500{degrees}C under reducing atmosphere with 0-30% titanium in combination with calcium-alumina-silica rich feeds to gain a better understanding of the slag theology. The slag viscosities with most titanium-rich slags showed the behavior of a crystalline slag with T{sub cv} of 1250{degrees}C. Crystalline phase analyses of the slag samples revealed that titanium oxide crystal will nucleate, but the glass phase is dominated by calcium-titanium-silicate and calcium-alumina-silicate glasses which have low melting points.

  11. Vanadium removal from LD converter slag using bacteria and fungi.

    Science.gov (United States)

    Mirazimi, S M J; Abbasalipour, Z; Rashchi, F

    2015-04-15

    Removal of vanadium from Linz-Donawits (LD) converter slag was investigated by means of three different species of microbial systems: Acidithiobacillus thiooxidans (autotrophic bacteria), Pseudomonas putida (heterotrophic bacteria) and Aspergillus niger (fungi). The bioleaching process was carried out in both one-step and two-step process and the leaching efficiencies in both cases were compared. Formation of inorganic and organic acids during the leaching process caused mobilization of vanadium. In order to reduce toxic effects of the metal species on the above mentioned microorganisms, a prolonged adaptation process was performed. Both bacteria, A. thiooxidans and P. putida were able to remove more than 90% of vanadium at slag concentrations of 1-5 g L(-1) after 15 days. Also, the maximum achievable vanadium removal in the fungal system was approximately 92% at a slag concentration of 1 g L(-1) after 22 days.

  12. Developments in gold and silver recovery through flotation in processing of gold ore slags; Avances en la recuperacion de oro y plata mediante flotacion en escorias de procesamiento de menas de oro

    Energy Technology Data Exchange (ETDEWEB)

    Hidalgo, N.; Diaz, A.; Bazan, V.; Sarquis, P.

    2015-07-01

    The aim of this work is to recover and improve the extraction of gold and silver present in smelting slags through various mineralogical processes applicable in gold ores. The slag was concentrated in a Knelson type centrifuge, two concentrates (C1 and C2 and a tailing T1) being obtained. In order to improve the recovery, three series of rougher flotation tests were conducted on the tailing T1. The variables analyzed were: particle size, type of collectors (xanthates, di-monothiophosphate) and flotation time. It was deduced that by applying gravity concentration, the recovery of Au and Ag (Knelson centrifuge) is 42.0% and 13.7%, respectively. Au recovery is improved by 87.7% through the flotation of the centrifuge separation tailings, whereas that for Ag is 47.4%. The optimum conditions were: particle size 200 mesh, collectors: PAX (15.8 g/t), F-C5439 (18.75 g/t), MIBC frother (12.5g/t) and 8.5 minutes of flotation time. (Author)

  13. Slagging and Fouling Characteristics of HRSG for Ferrosilicon Electric Furnaces

    Directory of Open Access Journals (Sweden)

    Yungang Wang

    2015-02-01

    Full Text Available The slagging and fouling characteristics of the heat recovery steam generator (HRSG for ferrosilicon electric furnaces are discussed in this paper. Three ash samples were taken from the HRSG of a ferrosilicon furnace in Ningxia Province, China, which suffered from serious slagging and fouling. X-ray fluorescence (XRF, X-ray powder diffraction (XRD and scanning electron microscope (SEM were used to analyze the ash samples. The results show that low melting point salt Na2SO4 and composite salts Na (AlSi3O8 and 3K2SO4·CaSO4 deposit on the superheater tube walls in aerosol form and solidify to form the initial slag layer. With the continuous deposition of the low melting point compounds, more and more ash particles in the flue gas adhere to the slag surface to form a thicker slag. Low melting point composite salt NaO·Al2O3·SiO2 is absorbed on the evaporator tube walls in aerosol form. With the deposition of NaO·Al2O3·SiO2, more and more ash particles are absorbed to form the fouling. Since there is less space between pin-finned tubes, the large iron-rich slag particles are easily deposited on tube walls and fin surfaces, which is advantageous to the fouling process. There are large quantities of superfine ash particles in the flue gas that easily adhere to other particles or tube walls, which facilitates the slagging and fouling process.

  14. Alteration of municipal and industrial slags under atmospheric conditions

    Science.gov (United States)

    Rafał Kowalski, Piotr; Michalik, Marek

    2014-05-01

    The Waste Management System in Poland is being consequently built since 1998. After important changes in legislation, local governments have taken over the duty of waste collection. New points of selective collection of wastes have been opened and new sorting and composting plants were built. The last stage of introducing the Waste Management System is construction of waste incineration power plants. From nine installations which were planned, six are now under construction and they will start operating within the next two years. It is assumed that the consumption of raw wastes for these installations will reach 974 thousand tons per year. These investments will result in increased slags and ashes production. Now in Poland several local waste incinerators are operating and predominant amount of produced incineration residues is landfilled. These materials are exposed to atmospheric conditions in time of short term storage (just after incineration) and afterwards for a longer period of time on the landfill site. During the storage of slags low temperature mineral transformations and chemical changes may occur and also some components can be washed out. These materials are stored wet because of the technological processes. The aim of this study is to investigate the influence of storage in atmospheric conditions on slags from incineration of industrial and municipal wastes. The experiment started in January 2013. During this period slag samples from incineration of industrial and municipal wastes were exposed to atmospheric conditions. Samples were collected after 6 and 12 months. Within this time the pH value was measured monthly, and during the experimental period remained constant on the level of 9.5. After 6 months of exposure only slight changes in mineral compositions were observed in slags. The results of XRD analysis of municipal slags showed increase in content of carbonate minerals in comparison to the raw slag samples. In industrial slags, a decrease in

  15. Crystallization Behavior of Copper Smelter Slag During Molten Oxidation

    Science.gov (United States)

    Fan, Yong; Shibata, Etsuro; Iizuka, Atsushi; Nakamura, Takashi

    2015-10-01

    Copper slag is composed of iron silicate obtained by smelting copper concentrate and silica flux. One of the most important criteria for the utilization of this secondary resource is the recovery of iron from the slag matrix to decrease the volume of dumped slag. The molten oxidation process with crushing magnetic separation appears to be a more sustainable approach and is based on directly blowing oxidizing gas onto molten slag after the copper smelting process. In the current study, using an infrared furnace, the crystallization behavior of the slag during molten oxidation was studied to better understand the trade-off between magnetite and hematite precipitations, as assessed by X-ray diffraction (using an internal standard). Furthermore, the crystal morphology was examined using a laser microscope and Raman imaging system to understand the iron oxide transformation, and the distribution of impurities such as Cu, Zn, As, Cr, and Pb were complemented with scanning electron microscopy and energy dispersive spectroscopy. In addition, the reaction mechanism was investigated with a focus on the oxidation processes.

  16. Products of steel slags an opportunity to save natural resources.

    Science.gov (United States)

    Motz, H; Geiseler, J

    2001-01-01

    In Germany, and in the most industrial countries, the use of blast furnace and steel slags as an aggregate for civil engineering, for metallurgical use and as fertiliser has a very long tradition. Since the introduction of the basic oxygen steel making furnace (BOF) process and the electric arc furnace (EAF) process the German steel industry started extensive research on the development of fields of application for BOF and EAF slags. These investigations have been mainly performed by Forschungsgemeinschaft Eisenhüttenschlacken e. V. (FEhS), the Research Association for blast furnace and steel slags. Today steel slags are well characterised and long-term experienced materials mainly used as aggregates for road construction (e.g. asphaltic or unbound layers), as armour-stones for hydraulic engineering constructions (e.g. stabilisation of shores), and as fertiliser for agriculture purposes. These multifarious fields of application could only be achieved because the steelworks influence the quality of slags by a careful selection of raw materials and a suitable process route. Furthermore, subsequent procedures like a treatment of the liquid slag, an appropriate heat treatment and a suitable processing have been developed to ensure that the quality of steel slags is always adequate for the end use. Depending on the respective field of application, the suitability of steel slags has to be proven by determining the technical properties, as well as the environmental compatibility. For this reason test methods have been developed to evaluate the technical properties especially the volume stability and the environmental behaviour. To evaluate the volume stability a suitable test (steam test) has been developed and the results from laboratory tests were compared with the behaviour of steel slags under practical conditions, e.g. in a road. To determine the environmental behaviour leaching tests have been developed. In the meanwhile most of these test methods are drafted or

  17. Overview of Steel Slag Application and Utilization

    Directory of Open Access Journals (Sweden)

    Lim J.W.

    2016-01-01

    Full Text Available Significant quantities of steel slag are generated as waste material or byproduct every day from steel industries. Slag is produced from different types of furnaces with different operating conditions. Slag contains Ferrous Oxide, Calcium Oxide, Silica etc. Physical and chemical properties of slag are affected by different methods of slag solidification such as air cooled, steam, and injection of additives. Several material characterization methods, such as X-ray Diffraction (XRD, Scanned Electron Microscopy (SEM and Inductive Coupled Plasma (ICP-OES are used to determine elemental composition in the steel slag. Therefore, slags can become one of the promising materials in various applications such as in transportation industry, construction, cement production, waste water and water treatment. The various applications of steel slag indicate that it can be reused and utilized rather than being disposed to the landfill. This paper presents a review of its applications and utilization.

  18. Mineralogical Characterization of Copper Slag from Tongling Nonferrous Metals Group China

    Science.gov (United States)

    Chun, Tiejun; Ning, Chao; Long, Hongming; Li, Jiaxin; Yang, Jialong

    2016-09-01

    In this paper, the mineralogical characterization of typical copper slag supplied by the Tongling Nonferrous Metals Group China was performed based on x-ray fluorescence, x-ray diffraction, and scanning electron microscopy with energy dispersive spectroscopy. The results show that the dominant phases of the slag are fayalite, glassy substance and magnetite. The minor accessory phases consist of copper matte, metallic copper and other complex lead and zinc minerals. The contents of iron, copper, lead and zinc in copper slag are 40.21%, 0.79%, 0.24%, and 2.80%, respectively. The mineralogy of copper slag indicates that these valuable elements are difficult to recover by beneficiation processes due to the complicated occurrences. Instead, the pyro-metallurgical processes appear promising in recovering the valuable metals from copper slag.

  19. Viscosity estimation for slags containing calcium fluoride

    Institute of Scientific and Technical Information of China (English)

    Qifeng Shu; Jiayun Zhang

    2005-01-01

    Based on recently published experimental data, the Riboud model was modified for viscosity estimation of the slags containing calcium fluoride. The estimated values were in good agreement with measured data. Reasonable estimation can be achieved using the modified Riboud model for mould fluxes and ESR (eletro slag remelting) slags. Especially for ESR slags, the modified Riboud model can provide much more precise values than the original Riboud model.

  20. Removal kinetics of phosphorus from synthetic wastewater using basic oxygen furnace slag.

    Science.gov (United States)

    Han, Chong; Wang, Zhen; Yang, He; Xue, Xiangxin

    2015-04-01

    Removal kinetics of phosphorus through use of basic oxygen furnace slag (BOF-slag) was investigated through batch experiments. Effects of several parameters such as initial phosphorus concentration, temperature, BOF-slag size, initial pH, and BOF-slag dosage on phosphorus removal kinetics were measured in detail. It was demonstrated that the removal process of phosphorus through BOF-slag followed pseudo-first-order reaction kinetics. The apparent rate constant (kobs) significantly decreased with increasing initial phosphorus concentration, BOF-slag size, and initial pH, whereas it exhibited an opposite trend with increasing reaction temperature and BOF-slag dosage. A linear dependence of kobs on total removed phosphorus (TRP) was established with kobs=(3.51±0.11)×10(-4)×TRP. Finally, it was suggested that the Langmuir-Rideal (L-R) or Langmuir-Hinshelwood (L-H) mechanism may be used to describe the removal process of phosphorus using BOF-slag.

  1. Pyrometallurgical slags as a potential source of selected metals recovery

    Directory of Open Access Journals (Sweden)

    K. Nowińska

    2014-10-01

    Full Text Available Complex analysis of concentration and form of occurrence such metals as Zn, Pb, Fe and Cu in slags formed during a current zinc production in the Imperial Smelting Process (ISP is a possible basis for development of optimal recovery technology. For this purpose studies of slags from the current production of the Shaft Furnace Unit and of the Lead Refining of the “Miasteczko Śląskie” Zinc Smelting Plant were carried out. The studies results show that slags includes high concentrations of: Zn from 0,064 % to 1,680 %, Pb from 10,56 % to 50,71 %, Fe from 0,015 % to 2,576 %, Cu from 7,48 % to 64,95 %, and change in a broad range. This slags show significant heterogeneity, caused by intermetallic phases (Zn - Pb, Cu - Zn, Cu - Pb formed on the surface thereof. It is so possible that slag can be a potential source of this metals recovery.

  2. PERFORMANCE OF PULVERIZED SLAG-SUBSTITUTED CEMENT

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The Portland cement is equivalently substituted by slag micropowders with various specific areas. The workability,activity and acid-corrosion resistance of the slag-substituted cements are investigated,the activation of gypsum is discussed,also the porosity and pore distribution of mortars of the slag micropowders cement are determined by mercury intrusion porosimetry.

  3. Treatment of metallurgical wastes : recovery of metal values from smelter slags by pressure oxidative leaching

    Energy Technology Data Exchange (ETDEWEB)

    Li, Y.; Perederiy, I.; Papangelakis, V.G. [Toronto Univ., ON (Canada). Dept. of Chemical Engineering and Applied Chemistry

    2008-07-01

    Vast quantities of slag are produced and dumped as waste by-products during the production of base metals by smelting operations. These slags contain large amounts of valuable metals which lead to a decrease in metal yield and, combined with the entrapped sulphur, pose a danger to the environment. The dissolution of fayalite is important for the selective recovery of valuable metals and the cleanup of slags in high pressure oxidative leaching. The nature of base metals and iron in solidified slag must be investigated in order to understand the mechanism of the process. This paper discussed the application of powder X-ray diffraction (PXRD) and scanning electron microscopy (SEM) for the characterization of a smelter slag microstructure. The study used leaching tests with the same smelter slag to measure and monitor the results of leaching, including metal extraction levels, the extent of iron dissolution as well as impurity contents. The paper provided information on the experiment with particular reference to slag leaching, chemical analysis, and characterization. It was concluded that slag consists of several solid phases with base metal sulfide and oxide droplets entrapped in the fayalite matrix or silica regions. Therefore, nickel, copper, cobalt, and zinc need to be exposed either chemically or mechanically to promote their recovery. 21 refs., 4 tabs., 5 figs.

  4. EFFECT OF USING STEEL SLAG AGGREGATE ON MECHANICAL PROPERTIES OF CONCRETE

    Directory of Open Access Journals (Sweden)

    Sultan A. Tarawneh

    2014-01-01

    Full Text Available This study presents an evaluation of the physical and mechanical properties and characteristics of steel slag aggregate concrete in comparison with the typical crushed limestone stone aggregate concrete. Hardened concrete consist of more than 70% aggregate due to the high demand in building construction and the increase of the amount of disposed waste material, suppliers and researchers are exploring the use of alternative materials which could preserve natural sources and save the environment. In this study, steel slag was used as an aggregate replacement in conventional concrete mixes. Steel slag which is mainly consists of calcium carbonate is produced as a by-product during the oxidation process in steel industry. Steel slag was selected due to its characteristics, which are almost similar to conventional aggregates and the fact that it is easily obtainable as a by-product of the steel industry. As a result, utilization of steel slag will save natural resources and clean environment. Furthermore, results have shown that slag aggregate has better abrasion factor and impact value than conventional aggregate. Thorough investigation of the results have indicated that the amount of increase in compressive strength at age of 7 days are much more than that of age 28 days for all types of aggregate replacement. This indicates that the added slag could work as accelerator at early age while at 28 days age, the effect is reduced. The fine slag replacement scores the highest effect.

  5. Kinetics of the dissolution of zinc sulfide in an oxidizing slag

    Science.gov (United States)

    Gupta, Suresh K.

    1990-10-01

    A new concept has been developed for the production of zinc from zinc and complex zinc concentrates. It is a two-stage process involving oxidation of zinc sulfide to oxide and dissolution into slag and the fuming of zinc from the slag by injecting carbonaceous materials into it to produce zinc vapors which can be subsequently condensed in a lead-splash condenser such as those used in the Imperial Smelting Process (ISP). In this paper, the effects of the quantity of air, temperature, and concentrate feed rate have been discussed on the production of zinc-rich slag, which is the first stage of the proposed process.

  6. Study on cementitious properties of steel slag

    Directory of Open Access Journals (Sweden)

    Zhu G.

    2013-01-01

    Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

  7. Phosphate removal from domestic wastewater using thermally modified steel slag.

    Science.gov (United States)

    Yu, Jian; Liang, Wenyan; Wang, Li; Li, Feizhen; Zou, Yuanlong; Wang, Haidong

    2015-05-01

    This study was performed to investigate the removal of phosphate from domestic wastewater using a modified steel slag as the adsorbent. The adsorption effects of alkalinity, salt, water, and thermal modification were investigated. The results showed that thermal activation at 800°C for 1 hr was the optimum operation to improve the adsorption capacity. The adsorption process of the thermally modified slag was well described by the Elovich kinetic model and the Langmuir isotherm model. The maximum adsorption capacity calculated from the Langmuir model reached 13.62 mg/g. Scanning electron microscopy indicated that the surface of the modified slag was cracked and that the texture became loose after heating. The surface area and pore volume did not change after thermal modification. In the treatment of domestic wastewater, the modified slag bed (35.5 kg) removed phosphate effectively and operated for 158 days until the effluent P rose above the limit concentration of 0.5 mg/L. The phosphate fractionation method, which is often applied in soil research, was used to analyze the phosphate adsorption behavior in the slag bed. The analysis revealed that the total contents of various Ca-P forms accounted for 81.4%-91.1%, i.e., Ca10-P 50.6%-65.1%, Ca8-P 17.8%-25.0%, and Ca2-P 4.66%-9.20%. The forms of Al-P, Fe-P, and O-P accounted for only 8.9%-18.6%. The formation of Ca10-P precipitates was considered to be the main mechanism of phosphate removal in the thermally modified slag bed. PMID:25968262

  8. Visualisation and quantification of heavy metal accessibility in smelter slags: The influence of morphology on availability.

    Science.gov (United States)

    Morrison, Anthony L; Swierczek, Zofia; Gulson, Brian L

    2016-03-01

    The Imperial Smelting Furnace (ISF) for producing lead and zinc simultaneously has operated on four continents and in eleven countries from the 1950's. One of the process changes that the ISF introduced was the production of a finely granulated slag waste. Although this slag contained significant amounts of residual lead (Pb) and zinc (Zn), because of its glassy nature it was considered environmentally benign. From the Cockle Creek smelter near Boolaroo at the northern end of Lake Macquarie, NSW, Australia, it is estimated that around 2.1 million tonnes of the fine slag was distributed into the community and most remains where it was originally utilised. Residual tonnages of slag of this magnitude are common worldwide wherever the ISF operated. Studies of base metal smelting slags have concluded that mineralogical and morphological characteristics of the slag play a critical role in moderating environmental release of toxic elements. Scanning electron microscopy (SEM) and microanalysis of the ISF slags has shown that the Pb and associated elements are present as discrete nodules (∼6-22 μm) in the slag and that they are not associated with Zn which is contained in the glass slag phase. Using an automated SEM and analysis technique (QEMSCAN(®)) to "map" the mineralogical structure of the particles, it was possible to quantitatively determine the degree of access infiltrating fluids might have to the reaction surface of the Pb phases. The level of access decreases with increasing particle size, but in even the largest sized particles (-3350 + 2000 μm) nearly 80% of the Pb-containing phases were totally or partially accessible. These results provide evidence that the toxic elements in the slags are not contained by the glassy phase and will be vulnerable to leaching over time depending on their individual phase reactivity. PMID:26784748

  9. Slag Behavior in Gasifiers. Part I: Influence of Coal Properties and Gasification Conditions

    Directory of Open Access Journals (Sweden)

    Ping Wang

    2013-02-01

    Full Text Available In the entrained-flow gasifiers used in integrated gasification combined cycle (IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter is entrained (as fly ash with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. To improve gasification availability through better design and operation of the gasification process, a better understanding of slag behavior and the characteristics of the slagging process is needed. Char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio all affect slagging behavior. Because coal has varying ash content and composition, different operating conditions are required to maintain the slag flow and limit problems downstream. In Part I, we review the main types and the operating conditions of entrained-flow gasifiers and coal properties used in IGCC plants; we identify and discuss the key coal ash properties and the operating conditions impacting slag behavior; finally, we summarize the coal quality criteria and the operating conditions in entrained-flow gasifiers. In Part II, we discuss the constitutive modeling related to the rheological studies of slag flow.

  10. Difference in BOF Slag Splashing in US and China

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Some differences in slag splashing between BOF steel works in USand China were investigated. The slag composition, melting point, and mineralogical phases of final slags from both countries were studied. The control of slag superheat is important to an effective slag coating.

  11. Experimental study on sulfur removal from ladle furnace refining slag in hot state by blowing Air

    Institute of Scientific and Technical Information of China (English)

    Li-hua Zhao; Lu Lin; Qi-fan Wu

    2016-01-01

    In view of the present problem of sulfur enrichment in the metallurgical recycling process of ladle furnace (LF) refining slag, a simple and efficient method of removing sulfur from this slag was proposed. The proposed method is compatible with current steelmaking processes. Sulfur removal from LF refining slag for SPHC steel (manufactured at a certain steel plant in China) by blowing air in the hot state was studied by using hot-state experiments in a laboratory. The FactSage software, a carbon/sulfur analyzer, and scanning electron micros-copy in conjunction with energy-dispersive X-ray spectroscopy were used to test and analyze the sulfur removal effect and to investigate factors influencing sulfur removal rate. The results show that sulfur ions in LF refining slag can be oxidized into SO2 by O2 at high tempera-ture by blowing air into molten slag; SO2 production was observed to reach a maximum with a small amount of blown O2 when the tem-perature exceeded 1350°C. At 1370°C and 1400°C, experimental LF refining slag is in the liquid state and exhibits good fluidity; under these conditions, the sulfur removal effect by blowing air is greater than 90wt% after 60 min. High temperature and large air flow rate are benefi-cial for removing sulfur from LF refining slag; compared with air flow rate, temperature has a greater strongly influences on the sulfur re-moval.

  12. Hydration characteristics and environmental friendly performance of a cementitious material composed of calcium silicate slag.

    Science.gov (United States)

    Zhang, Na; Li, Hongxu; Zhao, Yazhao; Liu, Xiaoming

    2016-04-01

    Calcium silicate slag is an alkali leaching waste generated during the process of extracting Al2O3 from high-alumina fly ash. In this research, a cementitious material composed of calcium silicate slag was developed, and its mechanical and physical properties, hydration characteristics and environmental friendly performance were investigated. The results show that an optimal design for the cementitious material composed of calcium silicate slag was determined by the specimen CFSC7 containing 30% calcium silicate slag, 5% high-alumina fly ash, 24% blast furnace slag, 35% clinker and 6% FGD gypsum. This blended system yields excellent physical and mechanical properties, confirming the usefulness of CFSC7. The hydration products of CFSC7 are mostly amorphous C-A-S-H gel, rod-like ettringite and hexagonal-sheet Ca(OH)2 with small amount of zeolite-like minerals such as CaAl2Si2O8·4H2O and Na2Al2Si2O8·H2O. As the predominant hydration products, rod-like ettringite and amorphous C-A-S-H gel play a positive role in promoting densification of the paste structure, resulting in strength development of CFSC7 in the early hydration process. The leaching toxicity and radioactivity tests results indicate that the developed cementitious material composed of calcium silicate slag is environmentally acceptable. This study points out a promising direction for the proper utilization of calcium silicate slag in large quantities. PMID:26691955

  13. Hydration characteristics and environmental friendly performance of a cementitious material composed of calcium silicate slag.

    Science.gov (United States)

    Zhang, Na; Li, Hongxu; Zhao, Yazhao; Liu, Xiaoming

    2016-04-01

    Calcium silicate slag is an alkali leaching waste generated during the process of extracting Al2O3 from high-alumina fly ash. In this research, a cementitious material composed of calcium silicate slag was developed, and its mechanical and physical properties, hydration characteristics and environmental friendly performance were investigated. The results show that an optimal design for the cementitious material composed of calcium silicate slag was determined by the specimen CFSC7 containing 30% calcium silicate slag, 5% high-alumina fly ash, 24% blast furnace slag, 35% clinker and 6% FGD gypsum. This blended system yields excellent physical and mechanical properties, confirming the usefulness of CFSC7. The hydration products of CFSC7 are mostly amorphous C-A-S-H gel, rod-like ettringite and hexagonal-sheet Ca(OH)2 with small amount of zeolite-like minerals such as CaAl2Si2O8·4H2O and Na2Al2Si2O8·H2O. As the predominant hydration products, rod-like ettringite and amorphous C-A-S-H gel play a positive role in promoting densification of the paste structure, resulting in strength development of CFSC7 in the early hydration process. The leaching toxicity and radioactivity tests results indicate that the developed cementitious material composed of calcium silicate slag is environmentally acceptable. This study points out a promising direction for the proper utilization of calcium silicate slag in large quantities.

  14. Effect of Coal Properties and Operation Conditions on Flow Behavior of Coal Slag in Entrained Flow Gasifiers: A Brief Review

    Energy Technology Data Exchange (ETDEWEB)

    Wang,Ping; Massoudi, Mehrdad

    2011-01-01

    Integrated gasification combined cycle (IGCC) is a potentially promising clean technology with an inherent advantage of low emissions, since the process removes contaminants before combustion instead of from flue gas after combustion, as in a conventional coal steam plant. In addition, IGCC has potential for cost-effective carbon dioxide capture. Availability and high capital costs are the main challenges to making IGCC technology more competitive and fully commercial. Experiences from demonstrated IGCC plants show that, in the gasification system, low availability is largely due to slag buildup in the gasifier and fouling in the syngas cooler downstream of the gasification system. In the entrained flow gasifiers used in IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter (as fly ash) is entrained with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. Therefore, it is preferable to minimize the quantity of fly ash and maximize slag. In addition, the hot raw syngas is cooled to convert any entrained molten fly slag to hardened solid fly ash prior to entering the syngas cooler. To improve gasification availability through better design and operation of the gasification process, better understanding of slag behavior and characteristics of the slagging process are needed. Slagging behavior is affected by char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio). The viscosity of the slag is used to characterize the behavior of the slag flow and is the dominating factor to determine the probability that ash particles will stick. Slag viscosity strongly depends on the temperature and chemical composition of the slag. Because coal has varying ash content and

  15. 转炉钢渣热能回收利用的理论分析和实践%The Theory Analysis and Practice of Heat Recovery Utilization in Converter Steel-slag Treatment Process

    Institute of Scientific and Technical Information of China (English)

    赵旭章; 俞海明

    2015-01-01

    钢渣的热能回收利用,是目前国内外冶金企业关注的焦点。八钢公司自主开发了利用钢渣热能改质、利用钢渣烘烤潮湿原辅料等工艺方法,实践结果表明,通过梯级利用钢渣热能的工艺方法获得了好的效果。%The heat energy recycling of steel-slag is the focus of metallurgy enterprise .Bayi Steel independently devel-ops several methods, using steel-slag thermal to improve quality and using steel-slag to roast damp raw materials. Ac-cording to the practical results, it obtains a good effect with steel-slag thermal cascaded utilization.

  16. LEACHING OF SLAG FROM STEEL RECYCLING: RADIONUCLIDES AND STABLE ELEMENTS. DATA REPORT, JAN.15, 1997, REVISED SEPT.9, 1997

    Energy Technology Data Exchange (ETDEWEB)

    FUHRMANN,M.SCHOONEN,M.

    2003-07-31

    Of primary importance to this study are releases of radionuclides from slags. However, releases of other constituents also provide valuable information on releases of elements that may be toxic (e.g. Cr) or that may be used as analogs for radionuclides (e.g. K for Cs). In addition, leaching of bulk constituents from the slag gives information on weathering rates of the bulk material that can be used to estimate releases of non-leachable elements. Consequently, we have examined leaching of: radionuclides from those sloags that contain them; bulk elemental constituents of the slags; anionic constituents; trace elements, through spot checks of concentrations in leachates. Analysis by ICP of elemental constituents in leachates from radioactive samples was limited to those leachate samples that contained no detectable radionuclides, to avoid contamination of the ICP. In this data report we present leaching results for five slags that were produced by recycling steel. Two of the slags were generated at facilities that treat radioactively contaminated scrap, consequently the slag contains radionuclides. The slag from the other three was not contaminated. Because of this, we were able to examine the chemical composition of the slag and of the leachate generated during tests of these slags. For these materials we believe that leach rates of the stable elements can be used as analogs for radionuclides if the same steel processing method were used for radioactive material.

  17. Life Cycle Assessment of Internal Recycling Options of Steel Slag in Chinese Iron and Steel Industry%Life Cycle Assessment of Internal Recycling Options of Steel Slag in Chinese Iron and Steel Industry

    Institute of Scientific and Technical Information of China (English)

    CHEN Bo; YANG Jian-xin; OUYANG Zhi-yun

    2011-01-01

    The internal recycling process of BOF slag which is one of the huge solid wastes from iron and steel indus try was emphasized. Based on the four scenarios of different internal recycling strategies for BOF slag, life cycle assessment (LCA) as a valuable t

  18. NONEQUILIBRIUM SULFUR CAPTURE & RETENTION IN AN AIR COOLED SLAGGING COAL COMBUSTOR

    Energy Technology Data Exchange (ETDEWEB)

    Bert Zauderer

    2003-04-21

    Calcium oxide injected in a slagging combustor reacts with the sulfur from coal combustion to form sulfur-bearing particles. The reacted particles impact and melt in the liquid slag layer on the combustor wall by the centrifugal force of the swirling combustion gases. Due to the low solubility of sulfur in slag, it must be rapidly drained from the combustor to limit sulfur gas re-evolution. Prior analyses and laboratory scale data indicated that for Coal Tech's 20 MMBtu/hour, air-cooled, slagging coal combustor slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 42-month project was to validate this sulfur-in-slag model in a group of combustor tests. A total of 36 days of testing on the combustor were completed during the period of performance of this project. This was more that double the 16 test days that were required in the original work statement. The extra tests were made possible by cost saving innovations that were made in the operation of the combustor test facility and in additional investment of Coal Tech resources in the test effort. The original project plan called for two groups of tests. The first group of tests involved the injection of calcium sulfate particles in the form of gypsum or plaster of Paris with the coal into the 20 MMBtu/hour-combustor. The second group of tests consisted of the entire two-step process, in which lime or limestone is co-injected with coal and reacts with the sulfur gas released during combustion to form calcium sulfate particles that impact and dissolve in the slag layer. Since this sulfur capture process has been validated in numerous prior tests in this combustor, the primary effort in the present project was on achieving the high slag flow rates needed to retain the sulfur in the slag.

  19. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Haoliang, E-mail: haoliang.huang@tudelft.nl [Microlab, Faculty of Civil Engineering and Geosciences, Delft University of Technology (Netherlands); Ye, Guang [Microlab, Faculty of Civil Engineering and Geosciences, Delft University of Technology (Netherlands); Magnel Laboratory for Concrete Research, Department of Structural Engineering, Ghent University (Belgium); Damidot, Denis [Université Lille Nord de France (France); EM Douai, LGCgE-MPE-GCE, Douai (France)

    2014-06-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH)₂ solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO₄⁻² ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation.

  20. Study on the Process of Removing Arsenic from Chlorin Washing Water and Arsenic Slag Beneficiation%洗氯水除砷及砷渣富集工艺研究

    Institute of Scientific and Technical Information of China (English)

    李显华

    2012-01-01

    含砷洗氯水可采用盐酸中和,石灰和硫酸铁两段除砷的方法处理,溶液中的砷能降至0.5mg/L以下,达到国家规定的工业污水砷排放标准。一段砷渣可采用二次富集方法提高渣含砷。%Chlorin washing water can be neutralized with hydrochloric acid,and then remove arsenic by two stage process(adding lime in the first stage process and adding ferric sulfate in the second stage process to remove arsenic). After such treament, the content of arsenic in chlorin washing water can drop below 0.5mg/L, which reaches the state industrial sewage arsenic emissions standards. The content of arsenic in the first stage slag can be increased by secondary beneficiation.

  1. The Sulfide Capacity of Iron Oxide-Rich Slags

    Science.gov (United States)

    Motlagh, M.

    1988-03-01

    The relationship between the sulfide capacity of slags rich in iron oxide and the sulfur partition ratio between the metal and slag is strongly related to the slag's iron oxide concentration. For slags containing little or no lime, this relationship is linear for a constant concentration of iron oxide in the slag. The effect of silica on changes in the sulfide capacity of slags rich in iron oxide is similar to that of basic steel-making slags, particularly at low activity of silica in slag.

  2. Utilizing of the metallurgical slag for production of cementless concrete mixtures

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-10-01

    Full Text Available In process of pig iron, steel and cast iron production besides main product, also secondary products are formed, that have character of secondary raw materials and industrial wastes. The most abundant secondary product originating in the metallurgical process is furnace slag. Total amount of accured slag, also its chemical, mineralogical, physical – chemical properties and similarity with natural stones predestinate its utilisation in different fields of industry. The contribution deals with production of cementless concrete mixtures, where the main parts were formed by blast furnace granulated slag grinded and different gravel slag from blast furnace, oxygen converter and electric arc furnace. As activators of solidification different kinds of water glass were tested.

  3. Study on the Process Conditions Extraction of Sulphur from Lead Slag Using Ammonium sulfide%硫化铵提取铅渣中硫工艺条件的研究

    Institute of Scientific and Technical Information of China (English)

    蒋兴荣; 任兴丽; 朱复跃; 魏红军

    2012-01-01

    To study leaching of sulfur using ammonium sulphate,and explore the optimum process conditions of extracting sulfur from lead slag.The results showed that the optimum conditions were liquid to solid ratio was 3∶1,concentration of ammonium sulphate was 140 g/L,molar ratio of sulfur and ammonium sulfide was 1∶0.4,leaching time was 25 minutes.%研究硫化铵浸取单质硫,探求铅渣中提取硫最佳工艺条件。结果表明:硫化铵浸取单质硫最佳工艺条件是液固比为3∶1,硫化铵溶液浓度为140g/L,硫与硫化铵的摩尔比为1∶0.4,浸出时间为25min,硫的浸出率达到98%。

  4. 锑精炼除铅渣硝酸浸出回收铅的研究%Study on Lead Recovery from Lead Slag of Antimony Refining by Nitric Acid Leaching Process

    Institute of Scientific and Technical Information of China (English)

    韦岩松; 盘有旺

    2013-01-01

    采用硝酸浸出的方法从锑精炼除铅渣中回收金属铅,考察了液固比、浸出温度和时间、硝酸浓度等对铅浸出率的影响.结果表明,适宜的浸出工艺为:液固比4、浸出温度80℃、浸出时间50 min、硝酸浓度7.0 mol/L.在此条件下,铅浸出率可以达到94%.%Lead was recovered from lead slag of antimony refining by nitric acid leaching process.The effects of ratio of liquid to solid (L/S),leaching temperature and time,and nitric acid concentration on lead leaching rate were investigated.The results show that the lead leaching rate is above 94% under the optimum conditions including L/S of 4,leaching temperature of 80 ℃,leaching time of 50 min,and nitric acid concentration of 7.0 mol/L.

  5. Design of Inorganic Polymer Mortar from Ferricalsialic and Calsialic Slags for Indoor Humidity Control

    OpenAIRE

    Elie Kamseu; Isabella Lancellotti; Sglavo, Vincenzo M.; Luca Modolo; Cristina Leonelli

    2016-01-01

    Amorphous silica and alumina of metakaolin are used to adjust the bulk composition of black (BSS) and white (WSS) steel slag to prepare alkali-activated (AAS) mortars consolidated at room temperature. The mix-design also includes also the addition of semi-crystalline matrix of river sand to the metakaolin/steel powders. The results showed that high strength of the steel slag/metakaolin mortars can be achieved with the geopolymerization process which was particularly affected by the metallic i...

  6. A Laboratory Study of the Treatability of Synthetic Stormwater Under Varying Conditions Using Electric Arc Furnace Steel Slag

    Directory of Open Access Journals (Sweden)

    Nnaemeka C. Okochi

    2012-03-01

    Full Text Available The investigation of electric arc furnace (EAF steel slag as a viable add-on technology to existing stormwater systems for the removal of dissolved phosphorus (P was extended to explore the effects of varying environmental and treatment system conditions. Parameters such as stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were varied. Observations relating to the method of P removal via EAF slag were also carefully considered to explain removal mechanisms involved. Results demonstrated that, although physisorption contributed to P reduction, it was not the key P removal mechanism. Instead, precipitation was observed to be a key removal pathway as evidenced by the correlation between the loss of iron (Fe from slag and the amount of P removed from solution. The reduced removal of P by slag in a copper-dominant stormwater solution was attributed to the formation of a stable complex formed by the interaction of copper with the slag via the ion-exchange surface model. The stability of this complex inhibits the loss of Fe from the EAF slag and, consequently, P removal by means of precipitation. In terms of the effect of changing environmental and treatment system conditions on the P removal process, stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were found to significantly influence the effectiveness of EAF slag in removing P from a given stormwater system. It was also established that a number of combinations of these factors influence P uptake differently.

  7. 黄磷炉渣废热利用新工艺与实验研究%New processes and experimental study on yellow phosphorus slag of waste heat utilization

    Institute of Scientific and Technical Information of China (English)

    马立; 魏代晓; 龙恩深; 田向伟

    2013-01-01

    The need for waste heat recovery from molten yellow phosphorus slag is analyzed. The difficulties of yellow phosphorus slag heat recovery are explained in detail. Based on the field investigation, thermal analysis and experimental research,a new designing scheme of slag heat recovering and reuse system in yellow phosphorus slag is provided. The system structure and gain of energy-saving and environmental protection of slag waste heat recovery kiln are introduced and proved.%分析了黄磷炉渣废热回收利用的必要性,详细阐述了黄磷炉渣热回收存在的难点,通过现场调研、热工分析及试验研究,提出了利用炉渣废热回收窑对黄磷炉渣废热进行回收与再利用的新工艺,介绍了该工艺的系统结构,验证了该工艺的节能减排效果.

  8. Production of SNG from coal using the slagging gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Wild, K.R.; Williams, A.; Cockerham, R.G.

    1983-01-01

    British Gas has designed a route that offers the complete gasification of coal and a means of upgrading the gas to SNG without dissipating the high thermal efficiency realized at the gasifier. Coal-to-SNG thermal efficiencies of about 70% are possible when the British Gas/Lurgi slagging gasifier is combined with the British Gas HICOM methanation process. The slagging gasifier is at an advanced stage of development, while work on the HICOM methanation process has shown that it is practicable at realistic conditions and gas throughputs. The impending demonstration of the Westfield Development Centre will provide further evidence of the efficiency of the HICOM process and the competitiveness of the British Gas coal-to-SNG route.

  9. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  10. Methods for Improving Volume Stability of Steel Slag as Fine Aggregate

    Institute of Scientific and Technical Information of China (English)

    LUN Yunxia; ZilOU Mingkai; CAI Xiao; XU Fang

    2008-01-01

    Suitable methods for enhancing the volume stability of steel slag utilized as fine aggregate were determined. The effects of steam treatment at 100 ℃ and autoclave treatment under 2.0 Mpa on the soundness of steel slag sand were investigated by means of powder ratio, linear expansion, compressive and flexural strength. DTA, EDX, XRD and ethylene glycol methods were employed to analyze both the treated slags and susceptible expansion grains. Experimental results indicate that powder ratio, content of free lime and rate of linear expansion can express the improvement in volume stability of different treated methods. Steam treatment process cannot ultimately prevent specimens from cracking and decrease of strength, but mortar made from autoclave treated slag keeps integration subjected to hot water of 80 ℃ until 28 d and its strength do not show significant decrement. The hydration of over-burn free lime and periclase phase are the main cause for the disintegration or crack of untreated and steam treated steel slag's specimens. Autoclave treatment process is more effective than steam treatment process on enhancement of volume stability of steel slag.

  11. Amorphous and crystalline blast furnace slag

    International Nuclear Information System (INIS)

    Full text: One of the by-products of iron production from a blast furnace is the slag, Generally 250-300 kg of slag is produced per ton of iron. Liquid blast furnace slag can either be cooled quickly by quenching in a granulator or more slowly in air. The air-cooled product is crushed and sized for use as an aggregate in concrete. The granulated slag is ground to form ground granulated slag, which is a cost-effective supplementary cementitious material. Blends of ground granulated slag and Portland cement produce a cementitious paste that is more resistant to chloride penetration than pastes made from the Portland cement alone. In this study neutron diffraction techniques were used to examine samples of air-cooled and granulated slags from Australian Steel Mill Services stock piles at Port Kembla. Sourced from the same blast furnace, the materials should be expected to posses similar elemental chemistry. The mineral compositions would be different due to the rate of cooling each slag was subjected to. Samples, 15 grams in mass, were mounted in a vanadium can and diffraction patterns were measured using the SLAD instrument on the Reactor R-2 at the Studvik Neutron Research Laboratory in Sweden. The diffraction patterns were transformed into radial distribution functions using the reverse Monte Carlo program, MCGR. The granulated slag showed no diffraction peaks while the air cooled slag showed a crystalline product that can be identified by x-ray diffraction. The radial distribution functions showed differences that were consistent with the granulated slag being amorphous and the air-cooled slag crystalline. Both slag samples showed peaks in the radial distribution function at 1.8 Angstroms and 2.8 Angstroms. The greatest anomaly was a feature about 2.5 Angstroms found only in the radial distribution function for the granulated slag. This demonstration showed that there are differences in the short range bonding between the two compounds. We are currently

  12. Decomposition of acid dissolved titanium slag from Australia by sodium hydroxide

    Institute of Scientific and Technical Information of China (English)

    FENG Yang; WANG Jinggang; WANG Lina; QI Tao; XUE Tianyan; CHU Jinglong

    2009-01-01

    The kinetics of the decomposition of acid dissolved titanium slag with a sodium hydroxide system under atmospheric pressure was studied. The effect of reaction temperature, particle size and NaOH-to-slag mass ratio on titanium extraction was investigated. The results show that temperature and particle size have significant influence on titanium extraction. The experimental data of titanium extraction show that the shrinking core model with chemical reaction controlled process is most applicable for the decomposition of slag, with an apparent activation energy of 62.4 kJ·mol~(-1). Approximately 85 wt.%-90 wt.% of the titanium can be extracted from the slag under the optimal conditions. In addition, the purity of titanium dioxide obtained in the product is up to 98.5 wt.%.

  13. Study on the Kinetics of Aluminum Removal from Liquid Silicon to Slag with Mechanical Stirring

    Science.gov (United States)

    Lee, Jaewoo; White, Jesse F.; Hildal, Kjetil; Sichen, Du

    2016-08-01

    The kinetics of aluminum removal from silicon melt to CaO-SiO2-Al2O3 slag was studied. A recently designed experimental setup using mechanical stirring was employed to focus the study on the chemical reaction. The slag and metal were found to reach chemical equilibrium in 300 seconds. A simple model could reproduce the experimental data satisfactorily. Both the experimental results and the model prediction further confirmed that the process was controlled by the chemical reaction, since the reaction rate constant was found to be independent of the amount of slag and the initial slag composition. The experimental data at equilibrium were compared with the model calculations. The discrepancy between the model calculations and the experimental data strongly suggests the need for careful thermodynamic measurements.

  14. Smelting chlorination method applied to removal of copper from copper slags

    Institute of Scientific and Technical Information of China (English)

    李磊; 王华; 胡建杭

    2015-01-01

    In order to reasonably utilize the iron resources of copper slags, the smelting chlorination process was used to remove copper from copper slags. Higher holding temperature and O2 flow rate are beneficial to increasing copper removal rate. However, the Cu2O mode is formed by the reaction of surplus O2 and CuCl with O2 flow rate increasing over 0.4 L/min, causing CuCl volatilization rate and copper removal rate to decrease. The resulting copper removal rate of 84.34%is obtained under the optimum conditions of holding temperature of 1573 K, residence time of 10 min, CaCl2 addition amount of 0.1 (mass ratio of CaCl2 and the copper slag) and oxygen flow rate of 0.4 L/min. The efficient removal of copper from copper slags through chlorination is feasible.

  15. Effect of oxidization on enrichment behavior of TiO2 in titanium-bearing slag

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Due to the dispersed distribution of the titanium component in various mineral phases and very fine grain size, it is difficult to recover the titanium component from the slag. In order to utilize titanium resources, selective enriching and selective growing of the titanium component from the molten slag is expected. In this paper, the selection of the best titanium enrichment phase and the effect of oxidization on the enrichment of titanium by blowing air into the molten slag were studied. The results showed that through oxidizing the slag, the content of the perovskite phase increases while that of the other titanium-bearing mineral phases decreases until they disappear. Most titania resources were enriched into the perovskite phase and increase in size. The process of enrichment and growth is easily carried out.

  16. Bioleaching of metals from steel slag by Acidithiobacillus thiooxidans culture supernatant.

    Science.gov (United States)

    Hocheng, Hong; Su, Cheer; Jadhav, Umesh U

    2014-12-01

    The generation of 300–500 kg of slag per ton of the steel produced is a formidable amount of solid waste available for treatment. They usually contain considerable quantities of valuable metals. In this sense, they may become either important secondary resource if processed in eco-friendly manner for secured supply of contained metals or potential pollutants, if not treated properly. It is possible to recover metals from steel slag by applying bioleaching process. Electric arc furnace (EAF) slag sample was used for bioleaching of metals. In the present study, before bioleaching experiment water washing of an EAF slag was carried out. This reduced slag pH from 11.2 to 8.3. Culture supernatants of Acidithiobacillus thiooxidans (At. thiooxidans), Acidithiobacillus ferrooxidans (At. ferrooxidans), and Aspergillus niger (A. niger) were used for metal solubilization. At. thiooxidans culture supernatant containing 0.016 M sulfuric acid was found most effective for bioleaching of metals from an EAF slag. Maximum metal extraction was found for Mg (28%), while it was least for Mo (0.1%) in six days. Repeated bioleaching cycles increased metal recovery from 28% to 75%, from 14% to 60% and from 11% to 27%, for Mg, Zn and Cu respectively.

  17. Effect of MgO and MnO on Phosphorus Utilization in P-Bearing Steelmaking Slag

    Science.gov (United States)

    Lin, Lu; Bao, Yan-Ping; Wang, Min; Li, Xiang

    2016-04-01

    In order to recycle the phosphorus in P-bearing converter slag and make it used as slag phosphate fertilizer, the effect of MgO and MnO in P-bearing steelmaking slag on phosphorus existence form, P2O5 solubility and magnetic separation behavior were researched systematically. The results show that the phosphorus in slag is mainly in the form of n2CaO · SiO2-3CaO · P2O5 (for short nC2S-C3P) solid solution in the P-rich phase for CaO-SiO2-FetO-P2O5-X (X stands for MgO and MnO, respectively). And the increasing of MgO and MnO content has no influence on precipitation of nC2S-C3P solid solution in slag, MnO and MgO mainly enter into RO phase and base phase to form MnFe2O4 and MgFe2O4, which has little effect on the P2O5 content of P-rich phase, so which has little effect on the degree of phosphorus enrichment and phosphorus occurrence form of the P-bearing slag. And adding MgO and MnO into CaO-SiO2-P2O5-Fe2O3 slag system can break the complex net structure formed by Si-O on certain degree, and also hinder the precipitation of β-Ca3(PO4)2 crystal with low citric acid solubility during the melting-cooling process. Therefore, adding appropriate MgO and MnO content into slag can improve the slag P2O5 solubility, but the effect of different amounts of MgO and MnO on the P2O5 solubility has little difference. Meanwhile, adding MgO and MnO into slag can improve the metallization of slag and magnetism of iron-rich phase, make the magnetic substances content increase and separation of phosphorus and iron incomplete, so it is adverse to phosphorus resources recovery from P-bearing slag by magnetic separation method. In order to recycle the phosphorus in P-bearing converter slag, the MgO and MnO content in the P-bearing slag should be controlled in the steelmaking process.

  18. A Brief Review of Viscosity Models for Slag in Coal Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Massoudi, Mehrdad; Wang, Ping

    2011-11-01

    Many researchers have defined the phenomenon of 'slagging' as the deposition of ash in the radiative section of a boiler, while 'fouling' refers to the deposition of ash in the convective-pass region. Among the important parameters affecting ash deposition that need to be studied are ash chemistry, its transport, deposit growth, and strength development; removability of the ash deposit; heat transfer mechanisms; and the mode of operation for boilers. The heat transfer at the walls of a combustor depends on many parameters including ash deposition. This depends on the processes or parameters controlling the impact efficiency and the sticking efficiency. For a slagging combustor or furnace, however, the temperatures are so high that much of the coal particles are melted and the molten layer, in turn, captures more particles as it flows. The main problems with ash deposition are reduced heat transfer in the boiler and corrosion of the tubes. Common ways of dealing with these issues are soot blowing and wall blowing on a routine basis; however, unexpected or uncontrolled depositions can also complicate the situation, and there are always locations inaccessible to the use of such techniques. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1300 C and 1500 C, the viscosity is approximately 25 Pa {center_dot} s. As the operating temperature decreases, the slag cools and solid crystals begin to form. In such cases the slag should be regarded as a non-Newtonian suspension, consisting of liquid silicate and crystals. A better understanding of the rheological properties of the slag, such as yield stress and shear-thinning, are critical in determining the optimum operating conditions. To develop an accurate heat transfer model in any type of coal combustion or gasification process, the heat transfer and to some extent the rheological properties

  19. ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

    International Nuclear Information System (INIS)

    Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

  20. Chemical and mineralogical characterizations of LD converter steel slags: A multi-analytical techniques approach

    International Nuclear Information System (INIS)

    The use of LD converter steel slags (coming from Linz-Donawitz steelmaking process) as aggregates in road construction can in certain cases lead to dimensional damage due to a macroscopic swelling that is the consequence of chemical reactions. The aim of this study was to couple several analytical techniques in order to carefully undertake chemical and mineralogical characterizations of LD steel slags and identify the phases that are expected to be responsible for their instability. Optical microscopy, scanning electron microscopy and electron probe microanalyses revealed that LD steel slags mainly contain calcium silicates, dicalcium ferrites, iron oxides and lime. However, as a calcium silicate phase is heterogeneous, Raman microspectrometry and transmitted electron microscopy had to be used to characterize it more precisely. Results showed that lime is present under two forms in slag grains: some nodules observed in the matrix whose size ranges from 20 to 100 μm and some micro-inclusions, enclosed in the heterogeneous calcium silicate phase whose size ranges from 1 to 3 μm. It was also established that without the presence of magnesia, lime is expected to be the only phase responsible for LD steel slags instability. Nevertheless, the distribution of lime between nodules and micro-inclusions may play a major role and could explain that similar amounts of lime can induce different instabilities. Thus, it appears that lime content of LD steel slags is not the only parameter to explain their instability.

  1. LATS refining ladle slag modifying with CaO-CaF2

    Institute of Scientific and Technical Information of China (English)

    Hongming Wang; Guirong Li; Zhongming Ren; Bo Li; Xuejun Zhang; Guomin Shi

    2007-01-01

    To reduce the slag sticking onto the snorkel of the ladle during the ladle alloying treatment station (LATS) process, CaO-CaF2 (the mass ratio of CaO/CaF2 is 1:1) was employed as the modifier of the LATS refining ladle slag. The effect of CaO-CaF2 on the melting point, viscosity, and desulfurizing capability of the ladle slag was investigated. The melting point of the unmodified ladle slag is 1439°C. When adding 20wt% CaO-CaF2, the melting point is decreased to 1327°C. At 1500°C, the viscosity of the unmodified ladle slag is 6.5 Pa·s, which can be decreased lower than 2 Pa·s by adding more than 10wt% CaO-CaF2. The experimental results of desulfurization of the melts show that the desulfurizing power of the ladle slag can be enhanced by adding CaO-CaF2.

  2. Theoretical and Experimental on Carbon Dioxide Sequestration Degree of Steel Slag

    Institute of Scientific and Technical Information of China (English)

    LI Jian-li; ZHANG Hui-ning; XU An-jun; CUI Jian; HE Dong-feng; TIAN Nai-yuan

    2012-01-01

    The limitation and experimental CO2 sequestration degree of steel slag is the focus. The theoretical and the practical COe sequestration degree was assessed under mild operating conditions. After calculation in theory, it can be found that the CO2 sequestration limitation degree for every kilogram steel slag is about 442 g when taking magne- sium into consideration, and the experimental CO2 sequestration degree for every kilogram slag is about 77 g, under the conditions that the liquid to solid ratio is 50 L/kg, CO2 flow is 0.5 L/min and the temperature of reaction is the ambient temperature. When solution NH4Cl and CHa COOH for experiments and other conditions keep the same, the actual potential CO2 sequestration for every kilogram slag is 69.3 g and 31.20 g respectively. Thus, optimization of process parameters like granularity of slag is necessary to enhance the carbon dioxide sequestration degree for steel slag.

  3. Adsorption Study of Electric Arc Furnace Slag for the Removal of Manganese from Solution

    Directory of Open Access Journals (Sweden)

    C. L. Beh

    2010-01-01

    Full Text Available Problem statement: Steel making slag from Electric Arc Furnace (EAF is an abundant by-product in Malaysia steel making industry. It has potential to be used for heavy metal removal from contaminated water or waste water. Approach: The aim of this study was to investigate the characteristic and behavior of manganese removal by using EAF slag for efficient metal removal. The removal characteristics of manganese were investigated in term of sorption kinetics and isotherm. The batch adsorption kinetics and isotherm studies were carried out at 28°C and ten grams of EAF slag was added into 1 L manganese solution of various concentrations of 10, 25, 50, 75, 100 and 120 mg L-1. All these different mixtures were stirred and sampled at various desired times and centrifuged. The supernatant solutions were then collected for chemical analysis. Results: It was found that the EAF slag adsorption kinetics can be described well by the pseudo-2nd order kinetic model with fairly high correlation coefficients. The adsorption process obeyed the Langmuir isotherm model and the maximum uptake of the manganese from the solution is 2.31 mg L-1 g-1 of EAF slag used. Conclusion: From the study, it was concluded that the EAF slag can be an efficient adsorbent to remove manganese from both the solution and waste water.

  4. Treatment of industrial lead and zink slags in a pilot scale SAF

    Energy Technology Data Exchange (ETDEWEB)

    Boehlke, J.; Friedrich, B. [IME Metallurgical Process Technology and Metal Recycling, Aachen (Germany); Hecker, E. [SMS Demag AG, Duesseldorf (Germany)

    2005-08-01

    In the course of the pyrometallurgical production of lead and zinc it is unavoidable that significant amounts of those metals are contained in the slags which are produced as a by-product. These contents of lead and zinc in the slags lead to a decrease in yield and in the economy of the production and present a latent danger to the environment. Therefore, the treatment of these slags in a submerged arc furnace aiming at the recovery of zinc and lead and production of a useable slag is being investigated at the IME Process Metallurgy and Metal Recycling in project which is financed by the German Federal Ministry of Education and Research. The investigations conducted include chemical analysis, thermodynamic modelling and experimental test work in a laboratory scale submerged arc furnace and a pilot scale submerged arc furnace. The aim of the project is to produce slags which can be utilised in further applications instead of having to be dumped, and at the same time increasing the efficiency of the lead and zinc operation by recovering lead and zinc from the slags. (orig.)

  5. Thermodynamic Properties of Lead Oxide in a Mixture of Stainless Steelmaking and Nonferrous Smelting Slags

    Science.gov (United States)

    Maruoka, Nobuhiro; Ueda, Shigeru; Shibata, Hiroyuki; Yamaguchi, Katsunori; Kitamura, Shin-ya

    2012-06-01

    In our previous paper, a slag modification process involving the mixing of stainless steelmaking and nonferrous smelting slags was proposed for preventing the disintegration of the stainless steelmaking slag. In order to use this method, the behavior of heavy metals especially PbO contained in the nonferrous slag has to be assessed. In the present study, the activity coefficient of PbO in CaO-SiO2-FetO-Al2O3-MgO and CaO-SiO2-FetO slags saturated with iron was measured at 1673 K. The results showed that the activity coefficient of PbO increased with basicity and had a maximum value when the basicity was approximately 1.0. The equilibrium PbO content in the modified slag had a minimum value that corresponded to a mixing ratio of 0.6. The trend was similar to the change in the removal ratio of PbO observed in the previous study. Therefore, the change in the oxygen potential and the change in the activity coefficient of PbO can be considered the cause of this trend.

  6. Coexistence Theory of Slag Structure and Its Application to Calculation of Oxidizing Capability of Slag Melts

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The coexistence theory of slag structure and it's application to calculation of the oxidizing capabilities of slag melts is described. It is shown that the law of mass action can be widely applied to the calculation of oxidizing capabilities of slag melts in combination with the coexistence theory of slag structure.For slag melts containing basic oxides FeO and MnO, their oxidizing capabilities can be expressed by NFetO=NFeO+6NFe2O3, while for slag melts containing basic oxides CaO, MgO, etc., in addition to FeO and MnO, their oxidizing capabilities can be given as NFetO=NFeO+6NFe2O3+8NFe3O4.

  7. Study on arsenic removal from acid-leaching solution of zinc smelter slag with sulfide precipitation process%锌冶炼废渣浸出液硫化法除砷的研究

    Institute of Scientific and Technical Information of China (English)

    高峰; 贾永忠; 孙进贺; 景燕

    2011-01-01

    A method of using Na2S as precipitation reagent for eliminating arsenic from leaching solution of zinc smelter slag was studied. The effects of acidity, dosages of Na2S, reaction time and so on were investigated.The results indicated that the optimum conductions were as follows: the dosages of Na2S, 16.1 g/L( acid-leaching solution); H2SO4, 3 mol/L; reaction time, 30 min. The arsenic removal rate could reach 99.3% , so the method could prevent AsH3 gas efficiently in the process of extracting of indium.%以硫化钠为沉淀剂,将锌冶炼废渣浸出液中的砷以硫化砷的形式沉淀析出,实验考察了浸出液酸度、硫化钠加入量、反应时间等因素对除砷效率的影响.实验结果表明,当浸出液中游离H2SO4浓度为3 mol/L,Na2S·9H2O投加量为16.1 g/L(浸出液),反应时间为30 min时,浸出液中的砷去除率达到99.3%,较好地解决了在浸出液提铟过程中AsH3气体对环境的污染问题.

  8. Effect of Superfine Slag Powder on HPC Properties

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    A superfine slag powder (SP) made from granulated blast furnace slag incorporating activators by using special millingtechnique, was used as supplementary cementitious material in high performance concrete (HPC), replacing part ofthe mass of normal Portland cement. The effects of the SP on the workability, mechanical and crack self-healingproperties of HPC were studied. The hydration process and microstructure characteristics were investigated by X-raydiffraction (XRD) and scanning electron microscopy (SEM) techniques, respectively. The crack self-healing capacitywas evaluated by Brazilian test. The test results indicate that the SP has especially supplementary effect on waterreducing and excellent property of better control of slump loss. The concrete flowability increases remarkably withthe increase of SP replacement level in the range of 20% to 50%. The compressive and splitting tensile strengthsof HPC containing SP are higher than the corresponding strength of the control concrete at all ages. The crackself-healing ability is highly dependent on SP content of HPC.

  9. Application of Improved HMM Algorithm in Slag Detection System

    Institute of Scientific and Technical Information of China (English)

    TAN Da-peng; LI Pei-yu; PAN Xiao-hong

    2009-01-01

    To solve the problems of ladle slag detection system (SDS),such as high cost,short service life,and inconvenient maintenance,a new SDS realization method based on hidden Markov model (HMM) was put forward.The physical process of continuous casting was analyzed,and vibration signal was considered as the main detecting signal according to the difference in shock vibration generated by molten steel and slag because of their difference in density.Automatic control experiment platform oriented to SDS was established,and vibration sensor was installed far away from molten steel,which could solve the problem of easy power consumption by the sensor.The combination of vector quantization technology with learning process parameters of HMM was optimized,and its revaluation formula was revised to enhance its recognition effectiveness.Industrial field experiments proved that this system requires low cost and little rebuilding for current devices,and its slag detection rate can exceed 95 %.

  10. Digested sewage sludge solidification by converter slag for landfill cover.

    Science.gov (United States)

    Kim, Eung-Ho; Cho, Jin-Kyu; Yim, Soobin

    2005-04-01

    A new technology for solidification of digested sewage sludge referred to as converter slag solidification (CSS) has been developed using converter slag as the solidifying agent and quick lime as the solidifying aid. The CSS technology was investigated by analyzing the physicochemical properties of solidified sludge and determining its microstructural characteristics. The feasibility of using solidified sludge as a landfill cover material was considered in the context of the economical recycling of waste. Sludge solidified using the CSS technology exhibited geotechnical properties that are appropriate for replacing currently used cover soil. Microscopic analyses using XRD, SEM and EDS revealed that the main hydrated product of solidification was CSH (CaO . SiO2 . nH2O), which may play an important role in the effective setting process. Negligible leaching of heavy metals from the solidified sludge was observed. The solidification process of the hydrated sludge, slag and quicklime eliminated the coliform bacteria. Recycled sewage sludge solidified using CCS technology could be used as an effective landfill cover. PMID:15763091

  11. Settling of copper drops in molten slags

    Science.gov (United States)

    Warczok, A.; Utigard, T. A.

    1995-02-01

    The settling of suspended metal and sulfide droplets in liquid metallurgical, slags can be affected by electric fields. The migration of droplets due to electrocapillary motion phenomena may be used to enhance the recovery of suspended matte/metal droplets and thereby to increase the recovery of pay metals. An experimental technique was developed for the purpose of measuring the effect of electric fields on the settling rate of metallic drops in liquid slags. Copper drops suspended in CaO-SiO2-Al2O3-Cu2O slags were found to migrate toward the cathode. Electric fields can increase the settling rate of 5-mm-diameter copper drops 3 times or decrease the settling until levitation by reversal of the electric field. The enhanced settling due to electric fields decreases with increasing Cu2O contents in the slag.

  12. Evaluation of novel reactive MgO activated slag binder for the immobilisation of lead and zinc.

    Science.gov (United States)

    Jin, Fei; Al-Tabbaa, Abir

    2014-12-01

    Although Portland cement is the most widely used binder in the stabilisation/solidification (S/S) processes, slag-based binders have gained significant attention recently due to their economic and environmental merits. In the present study, a novel binder, reactive MgO activated slag, is compared with hydrated lime activated slag in the immobilisation of lead and zinc. A series of lead or zinc-doped pastes and mortars were prepared with metal to binder ratio from 0.25% to 1%. The hydration products and microstructure were studied by X-ray diffraction, thermogravimetric analysis and scanning electron microscopy. The major hydration products were calcium silicate hydrate and hydrotalcite-like phases. The unconfined compressive strength was measured up to 160 d. Findings show that lead had a slight influence on the strength of MgO-slag paste while zinc reduced the strength significantly as its concentration increased. Leachate results using the TCLP tests revealed that the immobilisation degree was dependent on the pH and reactive MgO activated slag showed an increased pH buffering capacity, and thus improved the immobilisation efficiency compared to lime activated slag. It was proposed that zinc was mainly immobilised within the structure of the hydrotalcite-like phases or in the form of calcium zincate, while lead was primarily precipitated as the hydroxide. It is concluded, therefore, that reactive MgO activated slag can serve as clinker-free alternative binder in the S/S process. PMID:25123653

  13. 结晶器渣圈对渣道压力、振痕及渣耗影响的分析%Analysis on Influences of Mold Slag Rim on Channel Pressure, Oscillation Marks and Slag Consumption

    Institute of Scientific and Technical Information of China (English)

    孟祥宁; 汪宁; 朱苗勇

    2015-01-01

    对比分析了三种类型结晶器渣圈,阐明了渣圈对连铸坯生产过程的影响。结果表明,当渣圈存在时,渣道动态压力变化幅度显著增大,最大正压由1.373 kPa提高到21 kPa,压力增大导致振痕产生,渣圈越厚,振痕越深;同时,渣圈会影响保护渣的消耗量,无渣圈时,最大渣耗量为0.0097 kg/(m.s),渣圈存在时,最大渣耗量降至0.007 kg/(m.s),较厚的渣圈会使渣道宽度变窄,在振动负滑脱中期降低保护渣的消耗量。%The influences of slag rim on the process of continuous casting strand production were explained based on the comparative analysis of three different types of mold slag rims. The results show that when slag rim was used, the amplitude of variation of the dynamic channel pres-sure changed significantly, indicating that the maximum positive pressure increased to 21 kPa from 1.373 kPa, which caused the oscillating marks and the thicker the slag rim was, the deeper the os-cillating marks would be. At the same time, slag rim would have influence on consumption of the slag. When slag rim was not used, the maximum consumption of slag was about 0.009 7 kg/(m.s) while slag rim was used, the maximum consumption of slag was decreased to 0.007 kg/(m.s). And also thicker slag rim would make the width of slag channel narrow down, which would cut down the consumption of slag during the metaphase of negative strip time in oscillation.

  14. Dissolution of alumina in stainless steelmaking slags

    Energy Technology Data Exchange (ETDEWEB)

    Divakar, M.; Lahiri, A.K. [Indian Inst. of Science, Bangalore (India). Dept. of Metallurgy; Goernerup, M. [Uddeholm Technology AB (Sweden)

    2001-02-01

    Dissolution of alumina in stainless steelmaking slags was studied by conducting laboratory scale experiments on typical slags in the temperature range 1823-1923 K. The mechanism of dissolution was studied under the actual steelmaking conditions where several phenomena such as simultaneous reduction of chromium, iron and vanadium oxides by carbon, in-situ gas generated due to the reduction, foam/emulsion formation occur. The kinetics of alumina dissolution are studied under the influence of the above mentioned phenomena. (orig.)

  15. The use of blast furnace slag

    OpenAIRE

    Václavík, Vojtěch; Dirner, Vojtech; Dvorský, Tomáš; Daxner, J.

    2012-01-01

    The paper presents the results of experimental research that dealt with the substitution of fi nely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on fi nely ground blast furnace slag were observed. Rad predstavlja rezultate eksperimentalnog istraživanja koja se bave mogućnostima primjene fi nozrnate troske iz visoke peći za Portland cement u jednostavnoj proiz...

  16. Calculation of sulfide capacities of multicomponent slags

    Science.gov (United States)

    Pelton, Arthur D.; Eriksson, Gunnar; Romero-Serrano, Antonio

    1993-10-01

    The Reddy-Blander model for the sulfide capacities of slags has been modified for the case of acid slags and to include A12O3 and TiO2 as components. The model has been extended to calculate a priori sulfide capacities of multicomponent slags, from a knowledge of the thermodynamic activities of the component oxides, with no adjustable parameters. Agreement with measurements is obtained within experimental uncertainty for binary, ternary, and quinary slags involving the components SiO2-Al2O3-TiO2-CaO-MgO-FeO-MnO over wide ranges of composition. The oxide activities used in the computations are calculated from a database of model parameters obtained by optimizing thermodynamic and phase equilibrium data for oxide systems. Sulfur has now been included in this database. A computing system with automatic access to this and other databases has been developed to permit the calculation of the sulfur content of slags in multicomponent slag/metal/gas/solid equilibria.

  17. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  18. Recycling of the rare earth oxides from spent rechargeable batteries using waste metallurgical slags

    Directory of Open Access Journals (Sweden)

    Tang K.

    2013-01-01

    Full Text Available A high temperature process for recycling spent nickel-metal hydride rechargeable batteries has been recently developed at SINTEF/NTNU. The spent battery modules were first frozen with liquid nitrogen for the de-activation and brittle fracture treatment. The broken steel scraps and plastics were then separated by the mechanical classification and magnetic separation. The remaining positive and negative electrodes, together with the polymer separator, were heated to 600-800oC in order to remove the organic components and further separate the Ni-based negative electrode. XRF analyses indicate that the heat-treated materials consist mainly of nickel, rare earth and cobalt oxides. The valuable rare earth oxides were further recovered by the high-temperature slagging treatment. The waste metallurgical slags, consist mainly of SiO2 and CaO, were used as the rare earth oxide absorbent. After the high temperature slagging treatment, over 98% of nickel and cobalt oxides were reduced to the metal phase; meanwhile almost all rare earth oxides remain in the molten slags. Furthermore, EPMA and XRF analyses of the slag samples indicate that the rare earth oxides selectively precipitate in the forms of solid xSiO2•yCaO•zRe2O3. The matrix of slag phase is Re2O3 deficient, typically being less than 5 wt%. This provides a sound basis to further develop the high-temperature process of concentrating the Re2O3 oxides in slags.

  19. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    Science.gov (United States)

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  20. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    Science.gov (United States)

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  1. Transformation of RO Phase in Steel Slag During Modification Process at High Temperature%钢渣高温重构中RO相的转变规律

    Institute of Scientific and Technical Information of China (English)

    李建新; 余其俊; 韦江雄

    2012-01-01

    对韶钢转炉钢渣进行高温重构,采用化学萃取、XRD分析、化学分析等检测手段分析重构钢渣中C/S对RO相(MgO·FeO)转变的影响.结果显示:当C/S大于2.3时,高温重构促使钢渣中RO相分离,产生游离氧化镁(f-MgO);当C/S介于1.8~2.3时,钢渣中大部分RO相转变为镁铁尖晶石(Mg(O·Fe2O3),少数RO相保持稳定;当C/S小于1.8时,钢渣中RO相保持稳定.%This paper investigates the transformation of RO phase during modification process at high temperature. Chemical analysis, analytical extraction and XRD were used to determine the effect of C/S on the transformation of RO phase. The results show that when the value of C/S is greater than 2. 3, RO phase is discomposed to be f-MgO; While the value of C/S is in the range of 1.8~2. 3, most of RO phase is transformed to be magnesioferrite, and while the value of C/S is less than 1.8, RO phase remains unchanged.

  2. Recovery of uranium and lining material from magnesium fluoride slag at UMP

    International Nuclear Information System (INIS)

    At Uranium Metal Plant, uranium metal is produced by reduction of UF4 with magnesium metal, in a closed reactor lined with refractory MgF2 lining material. During this reduction, more MgF2 is produced as the slag. This slag generally contains 2-4% uranium and hence is processed to recover these values and part of the slag, free from uranium is reused for lining the reactor. This paper describes the process parameters finalised for crushing and grinding of the slag and for leaching uranium with nitric acid. The leach liquor contains appreciable amount of fluoride and hence is processed through a separate solvent extraction cycle with tributyl phosphate. The resultant purified uranyl nitrate solution is mixed with the main stream crude solution for final purification. The conditions optimised for the solvent extraction step, the problems faced during the regular operation over the last few years and the experience gained are described. An outline of the scheme to treat larger quantities of the slag on a regular basis is presented. (author). 6 refs., 1 fig., 1 tab

  3. THE INFLUENTIAL FACTOR ANALYSIS ON COPPER RECOVERY OF SMELTING SLAG GRINDING FLOTATION PROCESS%影响熔炼炉渣磨浮工艺回收铜的因素分析

    Institute of Scientific and Technical Information of China (English)

    曲胜利; 李天刚; 董准勤

    2012-01-01

    The complex copper concentrate with high gold and silver content is treated by oxygen-enriched bottom-blowing melting technique of matte gold catcher. Controlling the slag type of smelting slag, selecting the appropriate cooling method and optimize crushing- grinding conditions have been adopted to increase the recovery rate of copper. This paper, combines with the production practice and trial, leads a deeper research and analysis on this question as well.%采用富氧底吹熔炼技术造锍捕金技术,处理Au,Ag含量较高的复杂铜精矿.通过控制熔炼渣的渣型、选择合适的冷却方式、优化破碎—细磨条件来提高铜的回收率,并结合生产实践及试验对其进行研究与分析.

  4. Investigation of Copper Losses to Synthetic Slag at Different Oxygen Partial Pressures in the Presence of Colemanite

    Science.gov (United States)

    Rusen, Aydın; Derin, Bora; Geveci, Ahmet; Topkaya, Yavuz Ali

    2016-05-01

    Copper losses to slag are crucial for copper matte smelting and converting stages. One factor affecting the copper losses to slag during these processes is partial pressure of oxygen. In this study, theoretical and experimental investigations of oxygen partial pressure effect on copper losses to fayalite type slag in the presence of colemanite were investigated. Theoretical considerations include liquidus temperatures and phase diagrams of the fayalite type slag calculated by the FactSage software program. In the experiments, a synthetic matte-slag (SM-SS) was produced by melting certain amounts of reagent grade Fe2O3-SiO2 and metallic Fe as starting materials. Experiments were carried out with SM-SS pair by the addition of calcined colemanite (from 0% to 6%) under various partial pressures of oxygen (10-7, 10-9, 10-11 atm) at 1250°C for 2 h. From the experimental results, it was found that the amount of copper in slag decreased slowly when colemanite was increased under all oxidizing atmospheres. The lowest copper content in synthetic slag was obtained as 0.38% after 6% colemanite addition.

  5. Analysis of arc emission spectra of stainless steel electric arc furnace slag affected by fluctuating arc voltage.

    Science.gov (United States)

    Aula, Matti; Mäkinen, Ari; Fabritius, Timo

    2014-01-01

    Control of chromium oxidation in the electric arc furnace (EAF) is a significant problem in stainless steel production due to variations of the chemical compositions in the EAF charge. One potential method to control chromium oxidation is to analyze the emission spectrum of the electric arc in order to find indicators of rising chromium content in slag. The purpose of this study was to determine if slag composition can be gained by utilizing electric arc emission spectra in the laboratory environment, despite electric arc voltage fluctuations and varying slag composition. The purpose of inducing voltage fluctuation was to simulate changes in the industrial EAF process. The slag samples were obtained from Outokumpu Stainless Oy Tornio Works, and three different arc currents were used. The correlation analysis showed that the emission spectra offer numerous peak ratios with high correlations to the X-ray fluorescence-measured slag CrO(x)/FeO(x) and MnO/SiO2 ratios. These ratios are useful in determining if the reduction agents have been depleted in the EAF. The results suggest that analysis of laboratory-scale electric arc emission spectra is suitable for indicating the high CrO(x) or MnO content of the slag despite the arc fluctuations. Reliable analysis of other slag components was not successful.

  6. Phosphorus partitioning and recovery of low-phosphorus iron-rich compounds through physical separation of Linz-Donawitz slag

    Science.gov (United States)

    Makhija, Dilip; Rath, Rajendra Kumar; Chakravarty, Kaushik; Patra, Abhay Shankar; Mukherjee, Asim Kumar; Dubey, Akhilesh Kumar

    2016-07-01

    The Linz-Donawitz (LD) steelmaking process produces LD slag at a rate of about 125 kg/t. After metallic scrap recovery, the non-metallic LD slag is rejected because its physical/chemical properties are unsuitable for recycling. X-ray diffraction (XRD) studies have indicated that non-metallic LD slag contains a substantial quantity of mineral phases such as di- and tricalcium silicates. The availability of these mineral phases indicates that LD slag can be recycled by iron (Fe)-ore sintering. However, the presence of 1.2wt% phosphorus (P) in the slag renders the material unsuitable for sintering operations. Electron probe microscopic analysis (EPMA) studies indicated concentration of phosphorus in dicalcium silicate phase as calcium phosphate. The Fe-bearing phases (i.e., wustite and dicalcium ferrite) showed comparatively lower concentrations of P compared with other phases in the slag. Attempts were made to lower the P content of LD slag by adopting various beneficiation techniques. Dry high-intensity magnetic separation and jigging were performed on as-received samples with particle sizes of 6 and 3 mm. Spiral separation was conducted using samples ground to sizes of less than 1 and 0.5 mm. Among these studies, grinding to 0.5 mm followed by spiral concentration demonstrated the best results, yielding a concentrate with about 0.75wt% P and 45wt% Fe.

  7. Research on slag steam generator: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Jablin, R.

    1987-12-01

    A substantial effort has been made to conclude a contract for a large-scale SSG unit to be installed adjacent to a blast furnace. This effort has been unsuccessful during the time period of this contract for two reasons which are described in detail. A potential application for installation of the SSG has been investigated for the electric arc furnaces at Nucor Steel Company in Darlington, South Carolina. This application has several advantages but Nucor is currently bringing on line two major new technologies in steelmaking and the company is unable to devote additional man hours to the SSG process. Because of these other commitments, further investigation by Nucor will be held in abeyance until 1988. Contractural arrangements to license the SSG press has been sought with Paul Wurth Cy. and with Nippon Kokan K.K. Wurth has put the project in abeyance and response from Nippon Kokan is still forthcoming. Negotiations with both companies will be reopened in 1988. A potential application which relates to the DOE project for a coal-fired, gas turbine has been discovered for the SSG process. It appears that consideration of slag handling will probably take place in about two years, at which time further contacts will be made with them. Richard Jablin and Associates plans to continue work on this project without seeking further financial support from the DOE, or from another federal agency.

  8. Fly ash, basic slag and Glenbrook slag toxicity in cattle

    Energy Technology Data Exchange (ETDEWEB)

    Dewes, H.F.; McLeay, L.M.; Harfoot, C.G.

    1995-06-01

    In case studies of two herds of dairy cattle, a herd of 270 Friesian cows and heifers and a herd of 256 Jersey cows and heifers experienced high death rates and a protracted course of illness when fly ash was broadcast as a fertiliser over the farms at a rate of about 1 tonne per hectare. The onset of weakness, lassitude and diarrhoea in the cattle first appeared within 4-5 days and both fertility and milk fat production fell off dramatically. In the following 7 months, 51 animals died in the Friesian herd and a similar death rate and performance losses occurred in the Jersey herd. Emaciation and hepatic fibrosis were consistently reported from autopsies. Heavy metal poisoning was eliminated from the possible diagnosis. The slags and fly ash used as fertiliser had several features in common. They contained 29-40% calcium as calcium oxide, 15-35 grams of iron per kg, they were all extremely alkaline and concentrations of lead and arsenic were low. The effect of adding fly ash to rumen contents in vitro was to raise the pH to greater than 7.2, at which point fermentation was markedly reduced.

  9. Mechanism of Mineral Phase Reconstruction for Improving the Beneficiation of Copper and Iron from Copper Slag

    Science.gov (United States)

    Guo, Zhengqi; Zhu, Deqing; Pan, Jan; Zhang, Feng

    2016-09-01

    To maximize the recovery of iron and copper from copper slag, the modification process by adding a compound additive (a mixture of hematite, pyrite and manganous oxide) and optimizing the cooling of the slag was studied. The phase reconstruction mechanism of the slag modification process was revealed by thermodynamic calculations, x-ray diffraction, optical microscopy and scanning electron microscopy. The results show that the synergy between the burnt lime and the compound additive promotes the generation of target minerals, such as magnetite and copper matte. In addition, the multifunctional compound additive is able to improve the fluidity of the molten slag, which facilitates the coalescence and growth of fine particles of the target minerals. As a result, the percentage of iron distributed in the form of magnetite increased from 32.9% to 65.1%, and that of the copper exiting in the form of metallic copper and copper sulfide simultaneously increased from 80.0% to 90.3%. Meanwhile, the grains of the target minerals in the modified slag grew markedly to a mean size of over 50 μm after slow cooling. Ultimately, the beneficiation efficiency of copper and iron was improved because of the ease with which the target minerals could be liberated.

  10. Removal of contaminants in leachate from landfill by waste steel scrap and converter slag.

    Science.gov (United States)

    Oh, Byung-Taek; Lee, Jai-Young; Yoon, Jeyong

    2007-08-01

    This study may be the first investigation to be performed into the potential benefits of recycling industrial waste in controlling contaminants in leachate. Batch reactors were used to evaluate the efficacy of waste steel scrap and converter slag to treat mixed contaminants using mimic leachate solution. The waste steel scrap was prepared through pre-treatment by an acid-washed step, which retained both zero-valent iron site and iron oxide site. Extensive trichloroethene (TCE) removal (95%) occurred by acid-washed steel scrap within 48 h. In addition, dehalogenation (Cl(-) production) was observed to be above 7.5% of the added TCE on a molar basis for 48 h. The waste steel scrap also removed tetrachloroethylene (PCE) through the dehalogenation process although to a lesser extent than TCE. Heavy metals (Cr, Mn, Cu, Zn, As, Cd, and Pb) were extensively removed by both acid-washed steel scrap and converter slag through the adsorption process. Among salt ions (NH (4)(+) , NO (3)(-) , and PO (4)(3-) ), PO (4)(3-) was removed by both waste steel scrap (100% within 8 h) and converter slag (100% within 20 min), whereas NO (3)(-) and NH (4)(+ ) were removed by waste steel scrap (100% within 7 days) and converter slag (up to 50% within 4 days) respectively. This work suggests that permeable reactive barriers (PRBs) with waste steel scrap and converter slag might be an effective approach to intercepting mixed contaminants in leachate from landfill.

  11. Estimation Model for Electrical Conductivity of CaF2-CaO-Al2O3 Slags

    Science.gov (United States)

    Shi, Guan-yong; Zhang, Ting-an; Dou, Zhi-he; Niu, Li-ping

    2016-09-01

    Electrical conductivity is one of the most important properties of molten slags. It has an important influence on process parameter selection of the electroslag remelting process. In the present work, a new model for estimating electrical conductivity of high-temperature slags has been proposed via calculating the conductivity by electrical conductivity of pure substances and interaction parameters between the different components in the slag has been proposed. In this model, the Arrhenius law is used to describe the relationship between electrical conductivity and temperature of slags. This model has been successfully applied to the CaF2-Al2O3, CaF2-CaO, and CaO-Al2O3, as well as CaF2-CaO-Al2O3 systems, and the calculated results are in good agreement with the measured values.

  12. Geological Sequestration of CO2 by Hydrous Carbonate Formation with Reclaimed Slag

    Energy Technology Data Exchange (ETDEWEB)

    Von L. Richards; Kent Peaslee; Jeffrey Smith

    2008-02-06

    The concept of this project is to develop a process that improves the kinetics of the hydrous carbonate formation reaction enabling steelmakers to directly remove CO2 from their furnace exhaust gas. It is proposed to bring the furnace exhaust stream containing CO2 in contact with reclaimed steelmaking slag in a reactor that has an environment near the unit activity of water resulting in the production of carbonates. The CO2 emissions from the plant would be reduced by the amount sequestered in the formation of carbonates. The main raw materials for the process are furnace exhaust gases and specially prepared slag.

  13. Osmundiron, cleaved iron bars and slags (Osmundjern, kloder og kalotslagger)

    DEFF Research Database (Denmark)

    Buchwald, Vagn Fabritius

    1996-01-01

    Investigation of so-called Osmund iron, iron bars and slags from iron production in the medieval ages.......Investigation of so-called Osmund iron, iron bars and slags from iron production in the medieval ages....

  14. Strength development, hydration reaction and pore structure of autoclaved slag cement with added silica fume

    Energy Technology Data Exchange (ETDEWEB)

    Xi, Y. [China Building Materials Academy, Beijing (China); Siemer, D.D. [LITCO, Idaho Falls, ID (United States); Scheetz, B.E. [Pennsylvania State Univ., University Park, PA (United States). Materials Research Lab.

    1997-01-01

    Under continuous hydrothermal treatment the strength of portland cement paste decreases with curing time and the pore structure coarsens. It was found in this study that the compressive strength of slag cement paste containing 67.5 wt.% ggbfs also decreases with time after 24 hour hydrothermal processing, but with a small addition of silica fume to the slag cement, the cement strength increases and the pore structure densifies when processed under comparable conditions. Based on observations XRD and SEM, these changes are attributed to: (1) changes in the hydration reactions and products by highly reactive silica fume, such that amorphous products dominate and the strength reducing phase {alpha}-C{sub 2}SH does not form; (2) slower hydration of slag, partially caused by the decreased pH of the pore solution, favors the formation of a dense pore structure; and (3) the space filling properties of the micro particles of silica fume.

  15. Slag Corrosion Resistace of β-Sialon-Al2O3 Composites-Part I. Thermodynamics and Mechanism

    Institute of Scientific and Technical Information of China (English)

    LIYoufeng; HONGYanruo; 等

    2001-01-01

    Slag corrosion resistance of β-Sialon and β-Sialon-Al2O3 composites has been studied .The effects of FeO content and temperature on corrosion rate have been investi-gated by mens of dip method(static and self-rotating).The corrosion process and microstructural analysis.It is shown that FeO preferentially attacks β-Sialon in the composite and the protruded corundum grains would gradualy fall off into the slag.

  16. ENHANCEMENT OF STRUCTURAL FOAM MATERIALS BY INCORPORATION OF GASIFIER SLAG

    Energy Technology Data Exchange (ETDEWEB)

    Olin Perry Norton; Ronald A. Palmer; W. Gene Ramsey

    2006-03-15

    As advanced gasification technology is increasingly adopted as an energy source, disposal of the resulting slag will become a problem. We have shown that gasifier slag can be incorporated into foamed glass, which is currently being manufactured as an abrasive and as an insulating material. The slag we add to foamed glass does not simply act as filler, but improves the mechanical properties of the product. Incorporation of gasifier slag can make foamed glass stronger and more abrasion resistant.

  17. Chromium reduction from slag on electromelting of stainless steel

    International Nuclear Information System (INIS)

    Specific features of chromium reduction from the slag on electromelting of stainless steel type Kh18N10T according to one- or two-slag procedure were studied. It was shown that one-slag melting technology allows double decrease of chromium losses in the form of incompletely reduced oxides. This occurs due to additional chemical reactions between metal and slag on their combined pouring into the ladle. 1 ref.; 3 figs

  18. Analysis of Cr with various valence states in industrial EAF slag for making stainless steel

    International Nuclear Information System (INIS)

    Slags of stainless steel making by EAF process in one plant from south and the other from north China were selected. The qualitative and quantitative analysis of all elements in samples were investigated first, the possible phases were identified by diffraction. Micro-morphology and composition analysis showed that Cr exist in iron-based alloy, chromite phase and Cr-containing silicate phase. It inferred that Cr (0) would be in iron-based alloy drops, Cr (III) would be in chromite phase. The Cr valence states in slag were assumed as 0, +2, +3 and +6. The caustic plus carbonate sodium solution was adopted to leach Cr (VI) as CrO42-; oxalic acid was applied to leach the Cr (0) in alloy drops; FeCl3-HCl-NH4Cl combined with V2+-HCl leaching process, the Cr (II) in slag would change to Cr2+ in solution; the resident containing Cr (III) was smelting by Na2O2. Cr in different valence states were separated and detected. The optimized leaching processes of Cr (VI) and Cr (0) were investigated. The influence of the leaching process on existence of other phase was checked also. The analysis results showed the route of separation and analysis is suitable for the slag samples. Both slag samples were with the same trend of contents in various Cr states. Among the states, Cr (0) content is highest, about 2.0-4.5 mass%; the second highest content is Cr (III), about 1.4-2.7 mass%; the content of toxic Cr (VI) is about 80-310 ppm, the lest one is Cr (II), about 1.0-2.1 ppm. This study would provide an experimental method and basis for the utilization and environmental impact of stainless steel smelting slag. (author)

  19. Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu. [Inst. of Chemistry of Natural Organic Materials, Academgorodok, Krasnoyarsk (Russian Federation)

    1995-12-01

    The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

  20. Effect of Additives on Melting Point of LATS Refining Ladle Slag

    Institute of Scientific and Technical Information of China (English)

    WANG Hong-ming; LI Gui-rong; DING Zhen-tao; DAI Qi-xun; LI Bo

    2007-01-01

    To avoid slag sticking on the ladle immersion cover during the LATS refining and alloying process, the effect of Al2O3 on the melting point of the ladle slag was studied and the additives including CaF2, B2O3, Li2O, and CaO were used to decrease the melting point of the ladle slag. The melting point was measured using the hemisphere method. The results show that the addition of Al2O3 to the ladle slag increases the melting point. The fluxing action is not remarkable if only CaF2 or CaO is used as the additive. The fluxing action of the composite additive obtained by the mixing of CaO and CaF2 in the mass proportion of wCaO∶wCaF2=2∶1 is preferred. The fluxing action of B2O3 is also notable. When the B2O3 content in mass percent is in the range from 2% to 10%, the corresponding melting point is 1 380 ℃ to 1 290 ℃. The fluxing action of Li2O is the most remarkable. When the Li2O content is up to 5%, the melting point of the slag is lower than 1 300 ℃.

  1. Characterization study of heavy metal-bearing phases in MSW slag.

    Science.gov (United States)

    Saffarzadeh, Amirhomayoun; Shimaoka, Takayuki; Motomura, Yoshinobu; Watanabe, Koichiro

    2009-05-30

    Slag products derived from the pyrolysis/melting and plasma/melting treatment of municipal solid waste (MSW) in Japan were examined for the characterization study of heavy metal-bearing phases using petrographic techniques. Detailed microscopic observations revealed that the shapes of heavy metal-rich inclusions are generally spherical to semi-spherical and their sizes range from submicron to scarcely large size spheres (over 100 microm). The experiments (both optical microscopy and electron probe microanalysis) indicated that Fe and Cu participate in mutual substitution and different proportions, and form mainly two-phase Fe-Cu alloys that bound in the silicate glass. This alloy characterizes the composition of more than 80% of the metal-rich inclusions. Other metals and non-metals (such as Pb, Ni, Sb, Sn, P, Si, Al and S) with variable amounts and uneven distributions are also incorporated in the Fe-Cu alloy. In average, the bulk concentration of heavy metals in samples from pyrolysis/melting type is almost six times greater than samples treated under plasma/arc processing. The observations also confirmed that slag from pyrolysis origin contains remarkably higher concentration of metallic inclusions than slag from plasma treatment. In the latter, the metallic compounds are separately tapped from molten slag during the melting treatment that might lead to the generation of safer slag product for end users from environmental viewpoint. PMID:18926624

  2. Primary Phases and Natural Weathering of Smelting Slag at an Abandoned Mine Site in Southwest Japan

    Directory of Open Access Journals (Sweden)

    Yuri Sueoka

    2013-12-01

    Full Text Available Artisanal metallurgical slag produced more than 50 years ago at a mine site in southwest Japan is rich in toxic metals and metalloids. Some of the slag remains on a waste dump and could contaminate the surrounding area through the dissolution of heavy metals and metalloids during weathering. To assess this risk, this study has investigated the behavior of the toxic elements in the smelting slag during weathering. Most of the potentially toxic elements are contained in willemite and/or matte drops. Maximum metal and metalloid concentrations in the slag are 28.1 wt % Fe, 22.7 wt % Zn, 1.63 wt % Cu, 3450 mg/kg Sn, 826 mg/kg Pb, 780 mg/kg As, and 116 mg/kg Cd. Zn is mainly contained in willemite, whereas other metals and metalloids are mainly concentrated in matte drops. The willemite and matte drops are converted to Fe-hydroxides during weathering, indicating that potentially toxic metals and metalloids contained in these phases are released by weathering processes. Therefore, weathering of the artisanal metallurgical slag, containing large amounts of willemite and matte drops, may pollute the surrounding environment.

  3. Oxidation of 2,4-dinitrophenol by hydrogen peroxide in the presence of basic oxygen furnace slag.

    Science.gov (United States)

    Li, Y S; You, Y H; Lien, E T

    1999-11-01

    A treatment process was developed when basic oxygen furnace slag (BOF slag) and hydrogen peroxide were used to oxidize 2, 4-dinitrophenol from an aqueous solution. BOF slag, final waste slurry from steel making plants, contains about 12.5% by weight of ferrous oxide. In an acid solution, BOF slag can be dissociated to produce ferrous ions and react with hydrogen peroxide to produce hydroxyl radicals and oxidize 2,4-dinitrophenol. The results of the research demonstrated that the process had a significant capacity for oxidation of 2,4-dinitrophenol from the aqueous phase. Various factors critical to the oxidation of 2,4-dinitrophenol were studied, including hydrogen peroxide concentration, concentration of BOF slag, initial concentration of 2,4-dinitrophenol, and pH value of solution. Experimental results proved that 100 mg/L 2, 4-dinitrophenol and its oxidation intermediate could be totally decomposed within 60 min by 10 g/L BOF slag, 0.18 g/L hydrogen peroxide and pH 2.8 +/- 0.2. The optimum hydrogen peroxide concentration for degradation of 100 mg/L of 2,4-dinitrophenol is between 0.09 g/L and 0.18 g/L as 10 g/L BOF slag in the solution of pH 2.8 +/- 0.2. A hydrogen peroxide concentration higher than 0.18 g/L is disadvantageous to the oxidation process. The oxidation efficiency increased with the increase of BOF slag concentration at 0.18 g/L hydrogen peroxide dose. The best pH value of the solution is in the vicinity of 2.8. An oxidation reaction mechanism was proposed for predicting the concentration changes of 2, 4-dinitrophenol, ferrous ion, and hydrogen peroxide.http://link. springer-ny.com/link/service/journals/00244/bibs/37n4p427.++ +html

  4. 活性炭/钢渣吸附-微波氧化法皂化废水处理研究%Study on Activated Carbon/Slag Adsorption-microwave Induced Oxidation Process for Treatment of Saponification Wastewater

    Institute of Scientific and Technical Information of China (English)

    于淑萍; 崔晓雪

    2015-01-01

    以活性炭/钢渣为吸附剂,采用微波诱导氧化法对环氧氯丙烷皂化废水进行降解,考察了活性炭-钢渣用量、 pH值、微波辐射温度、时间、功率等因素对处理效果的影响。结果表明,最佳处理条件为废水:活性炭:钢渣用量固液比为20:1:1,微波辐射功率为850 W,加热温度为100℃,加热时间为25 min, pH值为13。通过正交实验得出pH值对废水处理效果的影响最为显著。在最佳条件下对皂化废水进行连续化处理,去除效果良好。%An effective method of treating saponification wastewater was presented. The technology of microwave radiation with activated carbon and slag adsorbent was used to treat the wastewater. The effective factors such as dosage of activated carbon and slag, pH, and temperature, time and power of microwave radiation were studied. The most optimum treating conditions were as follows: microwave radiation time was 25 min, radiation power was 850 W, pH was 13, wastewater:activated carbon:slag=20:1:1. The pH treatment efficiency was the most obvious based on orthogonal experiments. Its removal efficiency was good under the optimal conditions.

  5. Analysis of the possibility of estimation ecological slag propriety with use the database

    Directory of Open Access Journals (Sweden)

    S. Biernat

    2012-01-01

    Full Text Available This article contains information concerning of the analysis the possibility of defi ning refi nery qualities of the slag based of the thermo-physical and thermodynamical data. The isues presented deals not only with refi ning copper and melting stages, but also of the idea building an optimization program. In its assumption the program is supposed to check and search specifi c data very quickly on the particular types of slag. There are possible and purposeful the construction optimization programme engaging all of the physics chemical infl uence the slag in processes of melting metals alloys. The proposed results, ranges of areas on graphs of phase equilibria’s, demonstrative on the optimum values, will be verifi ed in laboratory conditions and industrial. The initiation the new data the gathered base will be built in system of open base enabling.

  6. Using a direct-current arc furnace to recover cobalt from slags

    Science.gov (United States)

    Jones, R. T.; Deneys, A. C.

    1998-10-01

    Cobalt can be recovered from a variety of slags by treatment with a carbonaceous reducing agent in a direct-current arc furnace at around 1,500°C. The principal materials suitable for treatment using this technology are primary smelter slags, which typically originate from the processing of sulfide concentrates. The technology has been tested using copper, nickel-copper, and lead smelting slags. In all cases studied, cobalt is recovered as a valuable by-product to help improve overall plant profitability. Pilot-plant tests have demonstrated a cobalt recovery of more than 80 percent at power levels up to 600 kW. Very high recoveries of other valuable elements, such as nickel and copper, have also been achieved.

  7. Valorization of electric arc furnace primary steelmaking slags for cement applications.

    Science.gov (United States)

    Kim, Hyung-Seok; Kim, Kee-Seok; Jung, Sung Suk; Hwang, Jin Ill; Choi, Jae-Seok; Sohn, Il

    2015-07-01

    To produce supplementary cementitious materials from electric arc furnace (EAF) slags, FeO was reduced using a two-stage reduction process that included an Al-dross reduction reaction followed by direct carbon reduction. A decrease in FeO was observed on tapping after the first-stage reduction, and further reduction with a stirred carbon rod in the second-stage reduction resulted in final FeO content below 5wt%, which is compatible with cement clinker applications. The reduced electric arc furnace slags (REAFS) mixed with cement at a unit ratio exhibited physical properties comparable to those of commercialized ground granulated blast furnace slags (GGBFS). Confocal laser scanning microscopy (CLSM) was used to obtain fundamental information on the cooling characteristics and conditions required to obtain amorphous REAFS. REAFS can be applied in cement mixtures to achieve the hydraulic properties needed for commercial use.

  8. Laboratory investigations of stormwater remediation via slag: Effects of metals on phosphorus removal

    Energy Technology Data Exchange (ETDEWEB)

    Okochi, Nnaemeka C. [Environmental Systems Engineering, Faculty of Engineering and Applied Science, University of Regina, Regina, Saskatchewan, S4S 0A2 (Canada); McMartin, Dena W., E-mail: dena.mcmartin@uregina.ca [Environmental Systems Engineering, Faculty of Engineering and Applied Science, University of Regina, Regina, Saskatchewan, S4S 0A2 (Canada)

    2011-03-15

    The use of electric arc furnace (EAF) slag for the removal of phosphorus (P) from various simulated stormwater blends was investigated in the laboratory. The form of P measured was the inorganic orthophosphate (PO{sub 4}-P). The stormwater solutions used in this preliminary study were synthesized as blends of P and typical concentrations of some of the most common and abundant metals in stormwater (e.g. cadmium, copper, lead and zinc), and contacted with EAF slag to determine P removal efficiency and sorptive competition. Results showed that the presence of cadmium, lead and zinc had minimal effect on the removal process; copper was a significant inhibitor of P uptake by the EAF slag media. P removal was greatest in the metal-free and multi-metal stormwater solutions.

  9. Electrochemistry of oxygen ion transport in slag

    Institute of Scientific and Technical Information of China (English)

    鲁雄刚; 丁伟中; 李福燊; 李丽芬; 周国治

    2002-01-01

    A systematic experiment relating to the electrochemistry of oxygen ion transport in slag has been studied in lab.An equivalent circuit has been used to describe ion transfer between metal and slag in this paper and a kinetic model with electrochemical characteristic representing oxygen ion immigration has been worked out.The different experimental phenomena can be explained generally by this model.It can be seen that the theoretical results are in good agreement with experiments.The comparison of experimental data with model calculation proved that the electrochemical model is right.

  10. Leaching of Carbothermic Reduced Titanium-bearing Blast Furnace Slag by Acid

    Institute of Scientific and Technical Information of China (English)

    ZHEN Yulan; ZHANG Guohua; CHOU Kuochih

    2016-01-01

    The kinetics of the leaching of carbothermic reduced titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company with acid system under atmosphere pressure was studied. The results show that the temperature and concentration have significant influence on leaching of carbothermic reduced titanium-bearing blast furnace slag by ac-id. The experimental data of leaching indicate that the shrinking core model with chemical reaction controlled process is most applicable for the acid leaching. The apparent activation energy can be estimated to be from 23 to 32 kJ/mol. Fur-thermore, the main products are TiC and SiO2 after leaching.

  11. INFLUENCE OF SLAG AND ASH CEPLEA VALLEY DEPOSIT ON NEIGHBORHOOD SURFACE AND UNDERGROUND WATER

    Directory of Open Access Journals (Sweden)

    Nicoleta Maria MIHUT

    2016-05-01

    Full Text Available In this paper, we pursue the following objectives: - Definition of the main causes of raising water generated in Turceni village influence ash and slag deposit and other factors that may influence the stability of the area and the perimeter of dwellings. - Determine the possible influence of water in the ash and slag deposit Ceplea Valley on areas adjacent waters can come from: process water from power stations, surface springs, intake of aquifer influence evapotranspiration etc… - Basic data and information necessary to reduce the sources that caused the phenomenon of the rise of the water level in the village, as well as control and warning levels in piezometers.

  12. Limitation of Sulfide Capacity Concept for Molten Slags

    Science.gov (United States)

    Jung, In-Ho; Moosavi-Khoonsari, Elmira

    2016-04-01

    The sulfide capacity concept has been widely used in pyrometallurgy to define sulfur removal capacities of slags. Typically, the sulfide capacity is considered to be a unique slag property depending only on temperature regardless of partial pressures of oxygen and sulfur. In the present study, it is demonstrated that sulfide capacities of slags in particular those of Na2O-containing slags can vary with partial pressures of oxygen and sulfur due to large solubility of sulfide in Na2O-containing slag systems.

  13. Verification of Steelmaking Slags Iron Content Final Technical Progress Report

    Energy Technology Data Exchange (ETDEWEB)

    J.Y. Hwang

    2006-10-04

    The steel industry in the United States generates about 30 million tons of by-products each year, including 6 million tons of desulfurization and BOF/BOP slag. The recycling of BF (blast furnace) slag has made significant progress in past years with much of the material being utilized as construction aggregate and in cementitious applications. However, the recycling of desulfurization and BOF/BOP slags still faces many technical, economic, and environmental challenges. Previous efforts have focused on in-plant recycling of the by-products, achieving only limited success. As a result, large amounts of by-products of various qualities have been stockpiled at steel mills or disposed into landfills. After more than 50 years of stockpiling and landfilling, available mill site space has diminished and environmental constraints have increased. The prospect of conventionally landfilling of the material is a high cost option, a waste of true national resources, and an eternal material liability issue. The research effort has demonstrated that major inroads have been made in establishing the viability of recycling and reuse of the steelmaking slags. The research identified key components in the slags, developed technologies to separate the iron units and produce marketable products from the separation processes. Three products are generated from the technology developed in this research, including a high grade iron product containing about 90%Fe, a medium grade iron product containing about 60% Fe, and a low grade iron product containing less than 10% Fe. The high grade iron product contains primarily metallic iron and can be marketed as a replacement of pig iron or DRI (Direct Reduced Iron) for steel mills. The medium grade iron product contains both iron oxide and metallic iron and can be utilized as a substitute for the iron ore in the blast furnace. The low grade iron product is rich in calcium, magnesium and iron oxides and silicates. It has a sufficient lime value and

  14. Thermodynamic properties of chromium bearing slags and minerals. A review

    Energy Technology Data Exchange (ETDEWEB)

    Xiao Yanping; Holappa, L.

    1996-12-31

    In this report, the thermodynamic properties of chromium bearing slags and minerals were reviewed based on the available information in the literature. It includes the analysing methods for oxidation state of chromium in slags, oxidation state of chromium and activities of chromium oxides in slags and minerals. The phase diagrams of chromium oxide systems and chromium distributions between slag and metal phases are also covered ill this review. Concerning the analysing methods, it was found that most of the available approaches are limited to iron free slag systems and the sample preparation is very sensitive to the analysing results. In silicate slags under reducing atmosphere, divalent and trivalent chromium co-exist in the slags. It is agreed that the fraction of divalent chromium to total chromium increases with higher temperature, lower slag basicity and oxygen potential. For the slags under oxidising atmosphere, trivalent, pentavalent and hexavalent states were reported to be stable. The activities of CrO and CrO{sub 1.5} were concluded to have positive deviation from ideal solution. Slag basicity has a positive effect and temperature has a negative effect on the activities of chromium oxides. The phase diagrams of the Cr-O, binary, and ternary chromium containing oxide systems have been examined systematically. The analysis shows that the data on the quaternary and quinary systems are insufficient, and require further investigation. The most important features of the chromium containing silicate slags are the large miscibility gaps and the stability of the chromite spinel. (orig.) (76 refs.)

  15. Mechanisms of phosphate removal from aqueous solution by blast furnace slag and steel furnace slag

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    We report the adsorption of phosphate and discuss the mechanisms of phosphate removal from aqueous solution by burst furnace slag (BFS) and steel furnace slag (SFS). The results show that the adsorption of phosphate on the slag was rapid and the majority of adsorption was completed in 5~10 min. The adsorption capacity of phosphate by the slag was reduced dramatically by acid treatment. The relative contribution of adsorption to the total removal of phosphate was 26%~28%. Phosphate adsorption on BFS and SFS follows the Freundlich isotherm, with the related constants ofk 6.372 and 1/n 1.739 for BFS, and ofk 1.705 and 1/n 1.718 for SFS. The pH and Ca2+ concentration were decreased with the addition of phosphate, suggesting the formation of calcium phosphate precipitation. At pH 2.93 and 6.93, phosphate was desorbed by about 36%~43% and 9%~11%, respectively.These results indicate that the P adsorption on the slag is not completely reversible and that the bond between the slag particles and adsorbed phosphate is strong. The X-ray diffraction (XRD) patterns of BFS and SFS before and after phosphate adsorption verify SFS is related to the formation of phosphate calcium precipitation and the adsorption on hydroxylated oxides. The results show that BFS and SFS removed phosphate nearly 100%, indicating they are promising adsorbents for the phosphate removal in wastewater treatment and pollution control.

  16. Experimental Studies on the Sulfide Capacities of CaO-SiO2-CrOx Slags

    Science.gov (United States)

    Wang, Lijun; Seetharaman, Seshadri

    2010-04-01

    To understand the desulfurization process during the refining of Cr-containing steel grades, this work was initiated to study the reactions between Cr-sulfur and chromium-containing slags. The sulfide capacities of CaO-SiO2-CrOx pseudo-ternary slags were measured using the traditional gas-slag equilibration technique between 1823 K and 1923 K. Sixteen different slag compositions were examined, and two different equilibrium oxygen partial pressures were used to understand the impact of the varying valence of Cr on the sulfide capacities. The results showed that log10 Cs varied linearly with the reciprocal T, and the slope was higher than the corresponding value reported for the binary CaO-SiO2 of corresponding composition. It was difficult to isolate the relative effects of the bi- and trivalent Cr in the slags because the Cr2+/Cr3+ ratio was influenced by the basicity of the slag. By using the equation developed by these authors earlier that related Cr2+/Cr3+ with basicity, oxygen partial pressure, and temperature, it was possible to obtain an approximate trend of the CrO effect on the sulfide capacities; viz. the sulfide shows a decreasing trend as Cr2+ replaces Ca2+ in the slag. With a continued increase of Cr2+ content, indications of the occurrence of a minimum point were observed; beyond which the sulfide capacities showed a slight increasing trend. The latter was attributed, based on slag-structure analysis by Gaskell et al., to the increasing extent of the polymerization reaction releasing oxygen ions for sulfide reactions.

  17. Study on electrolytic reduction with controlled oxygen flow for iron from molten oxide slag containing FeO

    Directory of Open Access Journals (Sweden)

    Gao Y.M.

    2013-01-01

    Full Text Available A ZrO2-based solid membrane electrolytic cell with controlled oxygen flow was constructed: graphite rod /[O]Fe+C saturated / ZrO2(MgO/(FeO slag/iron crucible. The feasibility of extraction of iron from molten oxide slag containing FeO at an applied voltage was investigated by means of the electrolytic cell. The effects of some important process factors on the FeO electrolytic reduction with the controlled oxygen flow were discussed. The results show that: solid iron can be extracted from molten oxide slag containing FeO at 1450ºC and an applied potential of 4V. These factors, such as precipitation and growth of solid iron dendrites, change of the cathode active area on the inner wall of the iron crucible and ion diffusion flux in the molten slag may affect the electrochemical reaction rate. The reduction for Fe2+ ions mainly appears on new iron dendrites of the iron crucible cathode, and a very small amount of iron are also formed on the MSZ (2.18% MgO partially stabilized zirconia tube/slag interface due to electronic conductance of MSZ tube. Internal electronic current through MSZ tube may change direction at earlier and later electrolytic reduction stage. It has a role of promoting electrolytic reduction for FeO in the molten slag at the earlier stage, but will lower the current efficiency at the later stage. The final reduction ratio of FeO in the molten slag can achieve 99%. A novel electrolytic method with controlled oxygen flow for iron from the molten oxide slag containing FeO was proposed. The theory of electrolytic reduction with the controlled oxygen flow was developed.

  18. Nieuwe wapens in de slag om groen

    NARCIS (Netherlands)

    Vreke, J.

    2010-01-01

    Groen verliest in en rond steden vaak de slag. Burgers vinden groene gebieden belangrijk, ze stimuleren beweging, bevorderen de integratie en maken huizen meer waard. Toch kiezen bestuurders uiteindelijk vaak toch voor ‘rood’ omdat dat geld en prestige oplevert. In deze bijdrage wordt verslag gedaan

  19. Investigation of Bubble-Slag Layer Behaviors with Hybrid Eulerian-Lagrangian Modeling and Large Eddy Simulation

    Science.gov (United States)

    Li, Linmin; Li, Baokuan

    2016-08-01

    In ladle metallurgy, bubble-liquid interaction leads to complex phase structures. Gas bubble behavior, as well as the induced slag layer behavior, plays a significant role in the refining process and the steel quality. In the present work, a mathematical model using the large eddy simulation (LES) is developed to investigate the bubble transport and slag layer behavior in a water model of an argon-stirred ladle. The Eulerian volume of fluid model is adopted to track the liquid steel-slag-air free surfaces while the Lagrangian discrete phase model is used for tracking and handling the dynamics of discrete bubbles. The bubble coalescence is considered using O'Rourke's algorithm to solve the bubble diameter redistribution and bubbles are removed after leaving the air-liquid interface. The turbulent liquid flow that is induced by bubble-liquid interaction is solved by LES. The slag layer fluactuation, slag droplet entrainment and spout eye open-close phenomenon are well revealed. The bubble diameter distribution and the spout eye size are compared with the experiment. The results show that the hybrid Eulerian-Lagrangian-LES model provides a valid modeling framework to predict the unsteady gas bubble-slag layer coupled behaviors.

  20. The Effect of Slag on the Effectiveness of Phosphorus Removal from Ferrous Alloys Containing Carbon, Chromium and Nickel

    Directory of Open Access Journals (Sweden)

    Kawecka-Cebula E.

    2016-03-01

    Full Text Available The aim of this study was to determine the impact of slag composition on phosphorus removal from ferrous solutions containing carbon, chromium and nickel. Additions of cryolite, Na3AlF6, were applied for better fluxing and higher phosphate capacity of the slag. An X-ray analysis of final slags formed during dephosphorization of ferrous solutions containing chromium and nickel with CaO-CaF2 or CaO-CaF2-Na3AlF6 mixtures of different chemical compositions was carried out. The equilibrium composition of the liquid and the solid phase while cooling the slags from 1673K to 298K was computed using FactSage 6.2 software. The performed equilibrium computations indicated that the slags were not entirely liquid at those temperatures. The addition of cryolite causes a substantial increase of the liquid phase of the slag. It also has a favourable effect on the dephosphorization grade of hot metal. The obtained results were statistically processed and presented in the form of regression equations.

  1. Integrated carbon dioxide/sludge gasification using waste heat from hot slags: syngas production and sulfur dioxide fixation.

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-04-01

    The integrated CO2/sludge gasification using the waste heat in hot slags, was explored with the aim of syngas production, waste heat recovery and sewage sludge disposal. The results demonstrated that hot slags presented multiple roles on sludge gasification, i.e., not only a good heat carrier (500-950 °C) but also an effective desulfurizer (800-900 °C). The total gas yields increased from 0.022 kg/kgsludge at 500 °C to 0.422 kg/kgsludge at 900 °C; meanwhile, the SO2 concentration at 900 °C remarkably reduced from 164 ppm to 114 ppm by blast furnace slags (BFS) and 93 ppm by steel slags (SS), respectively. A three-stage reaction was clarified including volatile release, char transformation and fixed carbon using Gaussian fittings and the kinetic model was analyzed. Accordingly, a decline process using the integrated method was designed and the optimum slag/sludge ratio was deduced. These deciphered results appealed potential ways of reasonable disposal of sewage sludge and efficient recovery of waste heat from hot slags.

  2. Study of cryolite preparation from fluoride-containing acid slag in aluminium industry

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    A new process of cryolite preparation is studied in this work by selecting a proper system of reaction and weeding impurity technology. The quality of artifial cryolite reaches and exceeds the first level of national standard. The utilization efficient of fluoride-containing acid slag is above 99.5%. It brings considerable economic benefit, and the environment is improved.

  3. Selective Precipitation and Concentrating of Perovskite Crystals from Titanium-Bearing Slag Melt in Supergravity Field

    Science.gov (United States)

    Gao, Jintao; Zhong, Yiwei; Guo, Zhancheng

    2016-08-01

    Selective precipitation and concentrating of perovskite crystals from titanium-bearing slag melt in the supergravity field was investigated in this study. Since perovskite was the first precipitated phase from the slag melt during the cooling process, and a greater precipitation quantity and larger crystal sizes of perovskite were obtained at 1593 K to 1563 K (1320 °C to 1290 °C), concentrating of perovskite crystals from the slag melt was carried out at this temperature range in the supergravity field, at which the perovskite transforms into solid particles while the other minerals remain in the liquid melt. The layered structures appeared significantly in the sample obtained by supergravity treatment, and all the perovskite crystals moved along the supergravity direction and concentrated as the perovskite-rich phase in the bottom area, whereas the molten slag concentrated in the upper area along the opposite direction, in which it was impossible to find any perovskite crystals. With the gravity coefficient of G = 750, the mass fraction of TiO2 in the perovskite-rich phase was up to 34.65 wt pct, whereas that of the slag phase was decreased to 12.23 wt pct, and the recovery ratio of Ti in the perovskite-rich phase was up to 75.28 pct. On this basis, an amplification experimental centrifugal apparatus was exploited and the continuous experiment with larger scale was further carried out, the results confirming that selective precipitation and concentrating of perovskite crystals from the titanium-bearing slag melt by supergravity was a feasible method.

  4. Reduction of nitrobenzene by steel convert slag with Fe(II) system: The role of calcium in steel slag

    International Nuclear Information System (INIS)

    Highlights: ► Steel convert slag (SCS) adsorbed Fe(II) by ion replacement with Ca(II) in SCS. ► Adsorbed Fe(II) on SCS were able to reduce nitrobenzene to aniline. ► A three-step model was proposed for nitrobenzene reduction in SCS-Fe(II) system. - Abstract: Experiments were conducted to examine of nitrobenzene reduction by steel convert slag (SCS) with Fe(II) system. The results showed SCS with Fe(II) was an effective reductant for nitrobenzene at pH 5.5–6.5. Further analysis suggested Fe(II) was adsorbed by SCS through ion replacement with SCS-bound Ca(II). More than 81% of the total Ca(II) in SCS was replaced with dissolved Fe(II), indicating a high adsorption capacity for Fe(II) (more than 5.82 mmol Fe(II)/g SCS). A three step mechanism (replacement process, conversion process and electron transfer process) was proposed for nitrobenzene reduction by SCS with Fe(II) system. The amount of Ca(II) in SCS determined the adsorption capacity for Fe(II) and further determined the reduction capacity of SCS with Fe(II) system.

  5. Fabrication of low thermal conductivity microporous corundum aggregate by wet process and its slag resist-ance mechanism%低导热微孔刚玉骨料的湿法制备及其抗渣机制研究

    Institute of Scientific and Technical Information of China (English)

    付绿平; 顾华志; 黄奥; 张美杰; 李正坤; 赵义

    2015-01-01

    Microporous corundum aggregate was prepared by wet grinding process and calcining at 1 780 ℃, using α-Al 2 O3 micropowder as the main raw material,as well as alumina sol and starch as binders in order to fabricate lightweight lining refractories with high strength and good slag resistance.The microporous corun-dum aggregate had the bulk density of 3.05 g·cm -3 ,the apparent porosity of 9.1%,the closed porosity of 12.3%,the median pore diameter of 0.43 μm.The thermal conductivity of the microporous corundum was 6.5 W·m -1 ·K -1 at 800 ℃,41.6% lower than that of common corundum.The slag resistance of the microporous corundum aggregate was studied by the immersion method and compared with that of the common corun-dum aggregate to reveal the slag resistant mechanism.Experimental results show that the microporous co-rundum aggregate has obviously better slag resistance than the common corundum aggregate.On the reac-tion interface between microporous corundum and molten slag,a continuous isolation layer,mainly consisting of columnar crystals of CaAl 12 O19 (CA6 )and CaAl 4 O7 (CA2 ),is observed.However,on the reaction interface between common corundum and molten slag,the distribution of columnar crystals is discontinuous,and the aggregate is significantly corroded and penetrated by molten slag.The mechanism is mainly that the micro-porous structure is more advantageous to nucleation and growth of CA2 and CA6 columnar crystals.I n the re-action with the aggregate,the molten slag gets saturated and the critical solution thickness of the micro-porous corundum and the common corundum is 0.16 μm and 0.34 μm,respectively,this is caused by the smaller microporous corundum aggregate pores.The smaller pores also increase the second phase ripening rate of microporous corundum,which is 9.7 times of that of the common corundum.%为了制备轻质高强且耐渣蚀的工作衬耐火材料,首先以α-Al2 O3微粉为主要原料,采用铝溶胶、淀粉为

  6. A Model for Dissolution of Lime in Steelmaking Slags

    Science.gov (United States)

    Sarkar, Rahul; Roy, Ushasi; Ghosh, Dinabandhu

    2016-08-01

    In a previous study by Sarkar et al. (Metall. Mater. Trans. B 46B:961 2015), a dynamic model of the LD steelmaking was developed. The prediction of the previous model (Sarkar et al. in Metall. Mater. Trans. B 46B:961 2015) for the bath (metal) composition matched well with the plant data (Cicutti et al. in Proceedings of 6th International Conference on Molten Slags, Fluxes and Salts, Stockholm City, 2000). However, with respect to the slag composition, the prediction was not satisfactory. The current study aims to improve upon the previous model Sarkar et al. (Metall. Mater. Trans. B 46B:961 2015) by incorporating a lime dissolution submodel into the earlier one. From the industrial point of view, the understanding of the lime dissolution kinetics is important to meet the ever-increasing demand of producing low-P steel at a low basicity. In the current study, three-step kinetics for the lime dissolution is hypothesized on the assumption that a solid layer of 2CaO·SiO2 should form around the unreacted core of the lime. From the available experimental data, it seems improbable that the observed kinetics should be controlled singly by any one kinetic step. Accordingly, a general, mixed control model has been proposed to calculate the dissolution rate of the lime under varying slag compositions and temperatures. First, the rate equation for each of the three rate-controlling steps has been derived, for three different lime geometries. Next, the rate equation for the mixed control kinetics has been derived and solved to find the dissolution rate. The model predictions have been validated by means of the experimental data available in the literature. In addition, the effects of the process conditions on the dissolution rate have been studied, and compared with the experimental results wherever possible. Incorporation of this submodel into the earlier global model (Sarkar et al. in Metall. Mater. Trans. B 46B:961 2015) enables the prediction of the lime dissolution rate

  7. Investigation of Freeze-Linings in Copper-Containing Slag Systems: Part I. Preliminary Experiments

    Science.gov (United States)

    Fallah-Mehrjardi, Ata; Hayes, Peter C.; Jak, Evgueni

    2013-06-01

    Slag freeze-linings are increasingly used in industrial pyrometallurgical processes to insure that furnace integrity is maintained in aggressive high-temperature environments. Most previous studies of freeze-linings have analyzed the formation of slag deposits based solely on heat-transfer models. The focus of the present research is to determine the impact of slag chemistry and local process conditions on the microstructures, thickness, stability, and heat-transfer characteristics of the frozen deposit at steady-state conditions. The formation of the freeze-linings is studied under controlled laboratory conditions using an air-cooled "cold-finger" technique for Cu-Fe-Si-Al-O slag at equilibrium with metallic copper relevant to the industrial copper smelting processes. The phase assemblages and microstructures of the deposits formed in the cold-finger experiments differ significantly from those expected from phase equilibrium considerations. The freeze-lining deposits have been found, in general, to consist of several layers. Starting from the cold finger, these layers consist of glass; glass with microcrystalline precipitates; closed crystalline layer; and open crystalline layer. Even at steady-state conditions, there was no primary phase sealing layer of delafossite [Cu2O · (Al, Fe)2O3] present at the deposit/liquid interface—these observations differ markedly from those expected from phase equilibrium considerations. The findings have significant practical implications, and potential for the improved design and operation of industrial metallurgical furnaces.

  8. Synthesis and heavy metal immobilization behaviors of slag based geopolymer.

    Science.gov (United States)

    Yunsheng, Zhang; Wei, Sun; Qianli, Chen; Lin, Chen

    2007-05-01

    In this paper, two aspects of studies are carried out: (1) synthesis of geopolymer by using slag and metakaolin; (2) immobilization behaviors of slag based geopolymer in a presence of Pb and Cu ions. As for the synthesis of slag based geopolymer, four different slag content (10%, 30%, 50%, 70%) and three types of curing regimes (standard curing, steam curing and autoclave curing) are investigated to obtain the optimum synthesis condition based on the compressive and flexural strength. The testing results showed that geopolymer mortar containing 50% slag that is synthesized at steam curing (80 degrees C for 8h), exhibits higher mechanical strengths. The compressive and flexural strengths of slag based geopolymer mortar are 75.2 MPa and 10.1 MPa, respectively. Additionally, Infrared (IR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques are used to characterize the microstructure of the slag based geopolymer paste. IR spectra show that the absorptive band at 1086 cm(-1) shifts to lower wave number around 1007 cm(-1), and some six-coordinated Als transforms into four-coordination during the synthesis of slag based geopolymer paste. The resulting slag based geopolymeric products are X-ray amorphous materials. SEM observation shows that it is possible to have geopolymeric gel and calcium silicate hydrate (C-S-H) gel forming simultaneously within slag based geopolymer paste. As for immobilization of heavy metals, the leaching tests are employed to investigate the immobilization behaviors of the slag based geopolymer mortar synthesized under the above optimum condition. The leaching tests show that slag based geopolymer mortar can effectively immobilize Cu and Pb heavy metal ions, and the immobilization efficiency reach 98.5% greater when heavy metals are incorporated in the slag geopolymeric matrix in the range of 0.1-0.3%. The Pb exhibits better immobilization efficiency than the Cu in the case of large dosages of heavy metals.

  9. Distribution of Bi Between Slags and Liquid Copper

    Science.gov (United States)

    Chen, Chunlin; Wright, Steven

    2016-06-01

    The distribution of Bi between liquid copper and calcium ferrite slag containing 24 wt pct CaO, iron silicate slag with 25 wt pct SiO2, and calcium iron silicate slags was measured at 1573 K (1300 °C) under controlled CO-CO2 atmosphere. The experimental results showed that bismuth distribution is affected by the oxygen partial pressure, and bismuth is likely to exist in slags in the 2+ oxidation state, i.e., as BiO. The distribution ratio between calcium ferrite slag and metal was found to be close to that of iron silicate slag. The Bi distribution ratio was found to decrease with increasing SiO2 and Al2O3 content in slag. Increasing temperature was found to decrease the Bi distribution ratio between slag and metal. Using the measured equilibrium data on Bi content of the metal and slag and composition dependence of the activity of Bi in liquid copper, the activity and hence activity coefficient of BiO in the slag was calculated. The close value of activity coefficient of BiO in both slags at the same oxygen partial pressure indicates that the CaO-BiO and SiO2-BiO interactions are likely to be at the same level, or the FeO x -BiO interaction is the predominant interaction for BiO in the slag. Therefore at a constant FeO x content in the slag, the CaO-BiO and SiO2-BiO interactions doesn't affect γ_{{BiO}} significantly.

  10. Improvement of environmentally relevant qualities of slags from waste-to-energy plants; Verbesserung der umweltrelevanten Qualitaeten von Schlacken aus Abfallverbrennungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Alwast, Holger [Prognos AG, Berlin (Germany); Riemann, Axel [RSP GmbH, Herne (Germany)

    2010-10-15

    This expert opinion describes options for improving slag quality (further measures for processing slag, as well as improvements of grate firing in terms of firing-technology), to ensure a slag recovery that is as sustainable as possible. In the context of this project, the term ''slag'' serves as a synonym for solid incineration residues that are generated during the incineration of wastes or of refuse derived fuels and that are separated there (e.g. from the deslagger). The term ''slags'' is also used as a synonym for grate ashes. The main focus of this expertise is on resource and climate protection issues with respect to slag processing. Resource protection refers to the saving of resources and natural raw materials, such as, for example, water and metal ores. Climate protection in this context means CO{sub 2} mitigation through a high specific net energy generation in waste incineration plants, as well as a reduced energy use due to avoided new production of metals, which can be recycled from slag processing. The main measure for improving climate and resource protection in slag processing consists therefore of separating as much metal as possible from slags. By recycling those separated slags, the energy that is needed for the extraction from ores and the raw material ore itself can be saved. This advantage in terms of energy, however, can be partially compensated by the energy use potentially needed for the improvement of slag processing. Further important aspects include the protection of water and soils, as well as the suitability of processed slag for an adequate recovery. These last criteria, however, are not central for this expertise. Currently, 69 municipal solid waste incinerators, hereinafter referred to as Waste-to-Energy (WTE) plants, and 23 refuse derived fuel (RDF) power plants with grate firing are in operation in Germany. Their total capacity amounts to more than 21 million Mg per year. Another 13 RDF

  11. Study on Recovering Copper and Zinc from Slag by Process of Acid Leaching and Solvent Extraction%酸浸-萃取法从炉渣中回收铜、锌的研究

    Institute of Scientific and Technical Information of China (English)

    刘缘缘; 黄自力; 秦庆伟

    2012-01-01

    以硫酸-双氧水浸出低品位炉渣,有效回收了铜和锌.分别进行了pH值、温度、双氧水用量对炉渣中铜锌浸出率的影响研究.研究结果表明:在常压条件下,当pH=2.5,浸出温度70℃,双氧水用量150 L/t时,炉渣中铜和锌的浸出率分别为54.77%和72.33%.用P204作萃取剂,硫酸作反萃剂,得到铜回收率为84.97%,锌回收率为96.47%.%Copper and zinc were effectively recovered by leaching low-grade slag with sulphate-hydrogen peroxide. The effects of pH value, leaching temperature and hydrogen peroxide dosage on leaching rate of copper and zinc were studied. Results showed that leaching rate of copper and zinc from slag reached 54. 77% and 72. 33% , respectively, under normal atmospheric pressure, at a leaching temperature of 70 ℃ , with pH value of 2. 5 and hydrogen peroxide dosage of 150 L/t. The recovery of copper and zinc was 84.97% and 96.47% , respectively, by using P204 as extractant and sulfuric acid as stripping agent.

  12. Hydration of alumina cement containing ferrotitanium slag with polycarboxylate-ethers (PCE) additives

    Science.gov (United States)

    Rechkalov, Denis; Chernogorlov, Sergey; Abyzov, Victor

    2016-01-01

    The paper is discussing results of study of alumina binder containing aluminous cement and ferrotitanium slag from aluminothermic process by Kliuchevskoi Ferroalloys corp. with various additives containing polycarboxylate-ethers (PCE). Selecting ferrotitanium slag as additive is based on the fact that its content of alumina and phase composition is closest to the alumina cement. The composition of the ferrotitanium slag is displayed. In order to compensate the decrease in strength caused by addition of ferrotitanium slag having low activity, PCE additives were added. As PCE additives were used Melflux 1641F, Melflux 2651F and Melflux PP200F by BASF. The effect of additives on the hydration of the binder, depending on the amount and time of additives hardening is shown. The composition of the hydration products in the cement was studied by physico-chemical analysis: derivatography and X-ray analysis. It is found that in the early stages of hardening PCE additives have inhibitory effect on hydration processes and promote new phase amorphization. The optimal content of additives was investigated. The basic properties of the binders have been tested. It was observed that the modified binders meet the requirements of Russian National State Standard GOST 969 to the alumina cement.

  13. Leaching of heavy metals from steelmaking slags

    Directory of Open Access Journals (Sweden)

    Gomes, J. F. P

    2006-12-01

    Full Text Available Leaching tests with EAF and Ladle slags were performed, using a flow through test and the standard batch test DIN 38414-S4. The previous method was used to simulate the leaching behaviour of steel slags under landfill. The chemical analysis of the leachates during this period shows, in general, for both types of slag, an increase of heavy metal releases with ageing. Standard test method DIN 38414-S4 was used to evaluate leachability of heavy metals by water in unprocessed slags. After more than one year of trials, slag samples submitted to these trials presented very low total leaching levels. The most extracted elements are calcium and magnesium. Nevertheless, in flow-through test, calcium and magnesium leached from solid slags are below 0.5% and all other metals below 0.1%. Leachates obtained with DIN 38414-S4 present, as expected, higher leaching values; however, these are inferior to 5 % (Ca and 1% (other elements.

    Este articulo contiene los resultados obtenidos en ensayos de lixiviación de escorias de acero (horno electrico y cuchara ejecutados siguiendo la metodologia de flujo dinámico así como el ensayo normalizado DIN 38414-S4. El primer ensayo intenta simular el comportamiento de lixiviación de las escorias en vertedero. Para las escorias ensayadas se han complementado los ensayos con el análisis químico de los lixiviados y se ha verificado un aumento de la liberación de metales pesados. El ensayo DIN 38414-S4 se ha utilizado para evaluar la lixiviación por agua de metales pesados, en muestras de escorias originales. Despues de un año de ensayos, se han observado niveles muy bajos de lixiviación. Los elementos mas lixiviados han sido calcio y magnesio. No obstante, en los ensayos de flujo dinámico, el calcio y el magnesio lixiviados de las escorias sólidas era menor de 0,5% y el resto de los otros metales era inferior a 0,1%. Los lixiviados obtenidos con el ensayo DIN 38414-S4 presentan, como era de esperar, valores

  14. Fluoride evaporation and crystallization behavior of CaF2-CaO-Al2O3-(TiO2) slag for electroslag remelting of Ti-containing steels

    Science.gov (United States)

    Shi, Cheng-bin; Cho, Jung-wook; Zheng, Ding-li; Li, Jing

    2016-06-01

    To elucidate the behavior of slag films in an electroslag remelting process, the fluoride evaporation and crystallization of CaF2-CaO-Al2O3-(TiO2) slags were studied using the single hot thermocouple technique. The crystallization mechanism of TiO2-bearing slag was identified based on kinetic analysis. The fluoride evaporation and incubation time of crystallization in TiO2-free slag are found to considerably decrease with decreasing isothermal temperature down to 1503 K. Fish-bone and flower-like CaO crystals precipitate in TiO2-free slag melt, which is accompanied by CaF2 evaporation from slag melt above 1503 K. Below 1503 K, only near-spherical CaF2 crystals form with an incubation time of less than 1 s, and the crystallization is completed within 1 s. The addition of 8.1wt% TiO2 largely prevents the fluoride evaporation from slag melt and promotes the slag crystallization. TiO2 addition leads to the precipitation of needle-like perovskite (CaTiO3) crystals instead of CaO crystals in the slag. The crystallization of perovskite (CaTiO3) occurs by bulk nucleation and diffusion-controlled one-dimensional growth.

  15. Stabilization of mercury using waste ladle furnace slag.

    Science.gov (United States)

    Sun, Darren Delai; Zhang, Lilin; Lai, Dickson

    2013-12-01

    Disposal of mercury waste has always provided unique challenges due to its high degree of complexity and volatility. This study evaluated the feasibility of using waste LF slag to form a cementitious matrix capable of providing an effective stabilization/solidification solution for the treatment of mercury wastes. The new matrix was synthesized and simulated through a combination of alkali activation and autoclaving process and doped with mercury nitrate at increasing dosage while monitoring the final form of the mercury and its effects on the mineral stability and structure of the new matrix. Compressive strength of up to 20 N/mm2 was achievable for the original matrix. Promising results were obtained in terms of reduced leachability of the mercury when compared to ordinary Portland cement systems at low doping concentration of around 0.5% by weight. A series of precipitation reactions was found to be the main cause responsible for this successful stabilization, especially the metal sulfide precipitation that occurred with the sulfur present in the original waste LF slag. PMID:24558709

  16. Improving Beneficiation of Copper and Iron from Copper Slag by Modifying the Molten Copper Slag

    Directory of Open Access Journals (Sweden)

    Zhengqi Guo

    2016-04-01

    Full Text Available In the paper, a new technology was developed to improve the beneficiation of copper and iron components from copper slag, by modifying the molten slag to promote the mineralization of valuable minerals and to induce the growth of mineral grains. Various parameters, including binary basicity, dosage of compound additive, modification temperature, cooling rate and the end point temperature of slow cooling were investigated. Meanwhile, optical microscope, scanning electron microscope and energy dispersive spectrometer (SEM-EDS was employed to determine the mineralogy of the modified and unmodified slag, as well as to reveal the mechanisms of enhancing beneficiation. The results show that under the proper conditions, the copper grade of rougher copper concentrate was increased from 6.43% to 11.04%, iron recovery of magnetic separation was increased significantly from 32.40% to 63.26%, and other evaluation indexes were changed slightly, in comparison with unmodified copper slag. Moreover, matte and magnetite grains in the modified slag aggregated together and grew obviously to the mean size of over 50 μm, resulting in an improvement of beneficiation of copper and iron.

  17. Assessment of steam generator slagging and slag removal with water guns

    Energy Technology Data Exchange (ETDEWEB)

    Bude, F.; Schettler, H.; Weidlich. H.G.

    1983-09-01

    This paper discusses combustion parameters and slag buildup on heating surfaces in brown coal fired steam generators. At the Berlin steam generator plant (GDR), the influence of slagging on heat transfer in a combustion chamber is calculated according to the method of A.M. Gurwitsch (1950). Combustion properties are further assessed with the approximation method according to B. Weiser (1976), for which nomograms have been developed. For the prediction of brown coal slagging behavior, four ash and slag analyses are described and compared. Slag removal from heating surfaces in various 815 t/h steam generators is carried out by 36 back-acting blowers, distributed over all 4 sides of the combustion chamber. These blowers, however, are not capable of complete cleaning of the heating surfaces. An automated and electrically operated water jet gun (type EWL 1) was, therefore, developed. It can be installed in all steam generator sizes including those with very large combustion chambers. The performance of the EWL 1 is evaluated with graphs. Four water guns are sufficient for periodic combustion chamber cleaning of 1,000 t/h steam generators. (9 refs.)

  18. Reduction Kinetics of Electric Arc Furnace Oxidizing Slag by Al-Fe Alloy

    Science.gov (United States)

    Lee, Jaehong; Oh, Joon Seok; Lee, Joonho

    2016-09-01

    Effects of temperature and slag basicity on the reduction rate of iron oxide in molten synthetic electric arc furnace oxidizing slag by Al-40 wt.%Fe alloy was investigated. An alloy sample was dropped into molten slag in an MgO crucible. When the initial slag temperature was 1723 K, there was no reduction. However, when the initial slag temperature was 1773 K and the slag basicity was 1.1, the reduction was initiated and the temperature of the slag rapidly increased. When the slag basicity was 1.1, increasing the initial slag temperature from 1773 K to 1823 K increases the reaction rate. As the slag basicity increased from 1.1 to 1.4 at 1773 K, the reaction rate increased. From SEM analysis, it was found that an Al2O3 or a spinel phase at the slag-metal interface inhibited the reaction at a lower temperature and a lower slag basicity.

  19. Investigation on the Potentials of Cupola Furnace Slag in Concrete

    Directory of Open Access Journals (Sweden)

    Stephen Adeyemi Alabi

    2013-12-01

    Full Text Available The compressive strength of the concrete designed using blast cupola furnace slag and granulated cupola slag as a coarse aggregate and partial replacement for cement was investigated. A series of experimental studies were conducted involve concrete production in two stages. The first stage comprised of normal aggregate concrete (NAC produced with normal aggregates and 100% ordinary Portland cement (OPC. Meanwhile, the second stage involved production of concrete comprising of cupola furnace slag an aggregates with 100% ordinary Portland cement (OPC and subsequently with 2%, 4%, 6%, 8% and 10% cementitious replacement with granulated cupola furnace slag that had been grounded and milled to less than 75 µm diameter. The outcomes of compressive strength test conducted on the slag aggregate concrete (SAC with and without granulated slag cementitious replacement were satisfactory compared to normal aggregate concretes (NAC.

  20. Optimization of Blended Mortars Using Steel Slag Sand

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A new kind of mortar made of ground granulated blast-furnace slag (GGBFS), gypsum,clinker and steel slag sand (<4.75 mm) was developed. The ratio of steel slag sand to GGBFS was 1:1 and the amount of gypsum was 4% by weight while the dosage of clinker ranged from 0% to 24%. The optimization formulation of such mortar was studied. The content of steel slag sand should be less than 50% according to the volume stability of blended mortar, and the dosage of clinker is about 10% based on the strength development.Besides strength, the hydration heat, pore structure and micro pattern of blended mortar were also determined.The experimental results show the application of steel slag sand may reduce the dosage of cement clinker and increase the content of industrial waste product such as GGBFS, and the clinker is also a better admixture for blended mortar using steel slag sand.

  1. Investigation of the Freeze-Lining Formed in an Industrial Copper Converting Calcium Ferrite Slag

    Science.gov (United States)

    Fallah-Mehrjardi, Ata; Jansson, Jani; Taskinen, Pekka; Hayes, Peter C.; Jak, Evgueni

    2014-06-01

    Pyrometallurgical coppermaking processes are operated under intensive reaction conditions; high process temperatures and vigorous bath agitation is used to increase the kinetics of reactions and to achieve high smelter throughput. Slag freeze-lining reactor wall protection is a widely used technology in coppermaking processes, such as flash smelting and converting reactors. Freeze-linings mitigate and resist the effects of thermal and chemical attack by aggressive slags. In this laboratory-based study, a water-cooled probe "cold finger" technique has been used to investigate freeze-lining formation with calcium ferrite slags in equilibrium with metallic copper; the slag composition reflects that used in the industrial copper flash converting furnace of Rio Tinto—Kennecott Utah Copper. The effects of probe immersion times on the thickness and microstructures in the freeze-lining deposits have been investigated. A range of complex oxide solutions and copper-containing phases have been found in the deposits. The phase assemblages formed from the industrial calcium ferrite slag in the steady-state deposit are very complex and information on the phase equilibria of the multi-component systems with addition of minor elements may not be available. Subsolidus and subliquidus phase equilibria in the Cu-Ca-Fe-O system at metallic copper saturation along with interpolated temperature across the deposit, microstructural changes and compositional trends in the phases in the deposit have been used to understand the formation and characteristics of the phases in the steady-state freeze-lining. Also, it has been shown that under steady-state conditions a dense sealing layer consisting primarily of the spinel primary phase is formed at the deposit/liquid interface; however, the interface temperature is below the liquidus temperature. The findings of the study have potentially important implications for the operation of the converting furnace and the design of freeze linings in

  2. Reduction of chromium oxide from slags

    Directory of Open Access Journals (Sweden)

    Gutiérrez-Paredes, J.

    2005-12-01

    Full Text Available Experimental and theoretical work were performed to estimate the effect of slag basicity and amount of reducing agents on the reduction of chromium oxide from the slag which interacted with molten steel at 1,600 °C. The slag system contained CaO, MgO, SiO2, CaF2 and Cr2O3 together with Fe-alloys (Fe-Si and Fe-Si-Mg. The CaF2 and MgO contents in the slags were 10 mass % each; Cr2O3 was 25%. The amount of the ferroalloys ranged from 12.5 to 50 g per 100 g of slag. The (CaO+MgO/SiO2 ratio was held at 1 and 2. The Cr yield was determined using both Fe-alloys as reducing agents. Some estimations were made to determine the theoretical effect of temperature, slag basicity, (CaO+MgO/SiO2, and amount of reducing agents in the slag on the chromium recovery. The FACT (Facility for the Analysis of Chemical Thermodynamics computational package is used to determine the equilibrium between the slag and molten steel.

    En el presente trabajo se realiza un estudio teórico y experimental para determinar el efecto de la basicidad de la escoria y la cantidad de agentes reductores sobre la reducción de óxidos de cromo contenidos en la escoria, la cual está en contacto con acero líquido a 1.600 °C. La escoria se prepara con los reactivos CaO, MgO, SiO2, CaF2 y ferroaleaciones (Fe-Si y Fe-Si-Mg. Los contenidos de CaF2 y MgO en la escoria son de 10 %, cada uno, y el de Cr2O3 es 25 %. La cantidad de la ferroaleación varía de 12,5 a 50 g por cada 100 g de escoria. La relación (CaO+MgO/SiO2 tiene los valores de 1 y 2. Se determina la eficiencia de recuperación de cromo empleando los dos tipos de ferroaleaciones. Se realizaron cálculos para determinar el efecto teórico de la temperatura, la basicidad de la escoria, (CaO+MgO/SiO2, y la cantidad de agentes reductores sobre la reducci

  3. Electrochemical Method to Accelerate Metal-Slag Reaction

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The electrochemical nature of reaction between melt and slag in a closed system was worked out. Experimental results demonstrated that both the rate and reaction extent increase when the electronic conductor or voltage was applied between melt and slag. The bigger the contact area of the conductor with melts is, the faster the reaction rate is. With the increase of applied voltage which is beneficial for electron's migration between metal and slags, the rate and extent of reaction increase.

  4. Ex Situ CO2 capture by carbonation of steelmaking slag coupled with metalworking wastewater in a rotating packed bed.

    Science.gov (United States)

    Pan, Shu-Yuan; Chiang, Pen-Chi; Chen, Yi-Hung; Tan, Chung-Sung; Chang, E-E

    2013-04-01

    Both basic oxygen furnace (BOF) slag and cold-rolling wastewater (CRW) exhibiting highly alkaline characteristics require stabilization and neutralization prior to utilization and/or final disposal. Using CO2 from flue gases as the stabilizing and neutralizing agents could also diminish CO2 emissions. In this investigation, ex situ hot stove gas containing 30 vol% CO2 in the steelmaking process was captured by accelerated carbonation of BOF slag coupled with CRW in a rotating packed bed (RPB). The developed RPB process exhibits superior results, with significant CO2 removal efficiency (η) of 96-99% in flue gas achieved within a short reaction time of 1 min at 25 °C and 1 atm. Calcite (CaCO3) was identified as the main product according to XRD and SEM-XEDS observations. In addition, the elimination of lime and Ca(OH)2 in the BOF slag during carbonation is beneficial to its further use as construction material. Consequently, the developed RPB process could capture the CO2 from the flue gas, neutralize the CRW, and demonstrate the utilization potential for BOF slag. It was also concluded that carbonation of BOF slag coupled with CRW in an RPB is a viable method for CO2 capture due to its higher mass transfer rate and CO2 removal efficiency in a short reaction time.

  5. Ex Situ CO2 capture by carbonation of steelmaking slag coupled with metalworking wastewater in a rotating packed bed.

    Science.gov (United States)

    Pan, Shu-Yuan; Chiang, Pen-Chi; Chen, Yi-Hung; Tan, Chung-Sung; Chang, E-E

    2013-04-01

    Both basic oxygen furnace (BOF) slag and cold-rolling wastewater (CRW) exhibiting highly alkaline characteristics require stabilization and neutralization prior to utilization and/or final disposal. Using CO2 from flue gases as the stabilizing and neutralizing agents could also diminish CO2 emissions. In this investigation, ex situ hot stove gas containing 30 vol% CO2 in the steelmaking process was captured by accelerated carbonation of BOF slag coupled with CRW in a rotating packed bed (RPB). The developed RPB process exhibits superior results, with significant CO2 removal efficiency (η) of 96-99% in flue gas achieved within a short reaction time of 1 min at 25 °C and 1 atm. Calcite (CaCO3) was identified as the main product according to XRD and SEM-XEDS observations. In addition, the elimination of lime and Ca(OH)2 in the BOF slag during carbonation is beneficial to its further use as construction material. Consequently, the developed RPB process could capture the CO2 from the flue gas, neutralize the CRW, and demonstrate the utilization potential for BOF slag. It was also concluded that carbonation of BOF slag coupled with CRW in an RPB is a viable method for CO2 capture due to its higher mass transfer rate and CO2 removal efficiency in a short reaction time. PMID:23458276

  6. Effect of the chemical composition of slag on its foamability in an electric arc furnace

    Science.gov (United States)

    Kozhukhov, A. A.

    2015-06-01

    The problems of foaming electric furnace slags are considered. The role of the physicochemical properties of slag during its foaming in electric arc furnaces is studied. The regions of slag foaming in an electric arc furnace are determined. Based on the derived relations between the chemical composition of slag and its foamability, one can choose a rational path of slag formation to ensure good slag foaming in the course of electrosmelting of steel.

  7. Thermochemistry of calcium oxide and calcium hydroxide in fluoride slags

    Science.gov (United States)

    Chattopadhyay, S.; Mitchell, A.

    1990-08-01

    Calcium oxide activity in binary CaF2-CaO and ternary CaF2-CaO-Al2O3 and CaF2-CaO-SiO2 slags has been determined by CO2-slag equilibrium experiments at 1400 °C. The carbonate ca-pacity of these slags has also been computed and compared with sulfide capacity data available in the literature. The similarity in trends suggests the possibility of characterizing carbonate capacity as an alternative basicity index for fluoride-base slags. Slag-D2O equilibrium experi-ments are performed at 1400°C with different fluoride-base slags to determine water solubility at two different partial pressures of D2O, employing a new slag sampling technique. A novel isotope tracer detection technique is employed to analyze water in the slags. The water solubility data found show higher values than the previous literature data by an order of magnitude but show a linear relationship with the square root of water vapor partial pressure. The activity of hydroxide computed from the data is shown to be helpful in estimating water solubility in in-dustrial electroslag remelting (ESR) slags.

  8. Evaluation of copper slag blast media for railcar maintenance

    Science.gov (United States)

    Sagers, N. W.; Finlayson, Mack H.

    1989-06-01

    Copper slag was tested as a blasting substitute for zirconium silicate which is used to remove paint from railroad cars. The copper slag tested is less costly, strips paint faster, is produced near the point of need, provides a good bonding surface for paint, and permits the operator to work in a more comfortable position, i.e., standing nearly erect instead of having to crouch. Outdoor blasting with the tested Blackhawk (20 to 40 mesh) copper slag is also environmentally acceptable to the State of Utah. Results of tests for the surface erosion rate with copper slag blasting are included.

  9. Windblown fugitive dust emissions from smelter slag

    Science.gov (United States)

    Sanderson, R. Steven; McKenna Neuman, Cheryl; Boulton, J. Wayne

    2014-06-01

    The waste products of mining and smelter operations contain fine particles that, when stored in stockpiles and tailings ponds, are subject to aerodynamic forces that may result in their suspension and transport within boundary layer air flows. The accuracy of atmospheric dispersion models such as AERMOD depends strongly upon suitable inputs for the emission rate that generally must be either measured or estimated from suitable analogues. Measurements of the emission rate of PM10 from smelter slag, based on wind tunnel experiments using the control volume method, are reported in this study and compared with vertical flux values obtained using a finite difference approximation. As compared to natural soils, the dust coatings on slag fragments are rapidly depleted during wind events so that the temporal aspect is important to capture in any consideration of the emission rate. At low wind speeds, vertical flux measurements underestimate the emission rate, but otherwise the agreement is excellent. Comparison with field measurements obtained at the smelter site reveals a degree of overlap with the laboratory data. As a general rule, PM10 emission from smelter slag by aerodynamic entrainment alone is several orders of magnitude lower than published fluxes of total suspended particulate (TSP) emitted from natural soil surfaces for which saltation bombardment is recognized to play a key role in the ejection of dust.

  10. Durability of Alkali Activated Blast Furnace Slag

    Science.gov (United States)

    Ellis, K.; Alharbi, N.; Matheu, P. S.; Varela, B.; Hailstone, R.

    2015-11-01

    The alkali activation of blast furnace slag has the potential to reduce the environmental impact of cementitious materials and to be applied in geographic zones where weather is a factor that negatively affects performance of materials based on Ordinary Portland Cement. The scientific literature provides many examples of alkali activated slag with high compressive strengths; however research into the durability and resistance to aggressive environments is still necessary for applications in harsh weather conditions. In this study two design mixes of blast furnace slag with mine tailings were activated with a potassium based solution. The design mixes were characterized by scanning electron microscopy, BET analysis and compressive strength testing. Freeze-thaw testing up to 100 freeze-thaw cycles was performed in 10% road salt solution. Our findings included compressive strength of up to 100 MPa after 28 days of curing and 120 MPa after freeze-thaw testing. The relationship between pore size, compressive strength, and compressive strength after freeze-thaw was explored.

  11. Artificial neural network model to predict slag viscosity over a broad range of temperatures and slag compositions

    Energy Technology Data Exchange (ETDEWEB)

    Duchesne, Marc A. [Chemical and Biological Engineering Department, University of Ottawa, 161 Louis Pasteur, Ottawa, Ont. (Canada); CanmetENERGY, 1 Haanel Drive, Ottawa, Ontario (Canada); Macchi, Arturo [Chemical and Biological Engineering Department, University of Ottawa, 161 Louis Pasteur, Ottawa, Ont. (Canada); Lu, Dennis Y.; Hughes, Robin W.; McCalden, David; Anthony, Edward J. [CanmetENERGY, 1 Haanel Drive, Ottawa, Ontario (Canada)

    2010-08-15

    Threshold slag viscosity heuristics are often used for the initial assessment of coal gasification projects. Slag viscosity predictions are also required for advanced combustion and gasification models. Due to unsatisfactory performance of theoretical equations, an artificial neural network model was developed to predict slag viscosity over a broad range of temperatures and slag compositions. This model outperforms other slag viscosity models, resulting in an average error factor of 5.05 which is lower than the best obtained with other available models. Genesee coal ash viscosity predictions were made to investigate the effect of adding Canadian limestone and dolomite. The results indicate that magnesium in the fluxing agent provides a greater viscosity reduction than calcium for the threshold slag tapping temperature range. (author)

  12. Minerals in the Ash and Slag from Oxygen-Enriched Underground Coal Gasification

    Directory of Open Access Journals (Sweden)

    Shuqin Liu

    2016-03-01

    Full Text Available Underground coal gasification (UCG is a promising option for the recovery of low-rank and inaccessible coal resources. Detailed mineralogical information is essential to understand underground reaction conditions far from the surface and optimize the operation parameters during the UCG process. It is also significant in identifying the environmental effects of UCG residue. In this paper, with regard to the underground gasification of lignite, UCG slag was prepared through simulation tests of oxygen-enriched gasification under different atmospheric conditions, and the minerals were identified by X-Ray diffraction (XRD and a scanning electron microscope coupled to an energy-dispersive spectrometer (SEM-EDS. Thermodynamic calculations performed using FactSage 6.4 were used to help to understand the transformation of minerals. The results indicate that an increased oxygen concentration is beneficial to the reformation of mineral crystal after ash fusion and the resulting crystal structures of minerals also tend to be more orderly. The dominant minerals in 60%-O2 and 80%-O2 UCG slag include anorthite, pyroxene, and gehlenite, while amorphous substances almost disappear. In addition, with increasing oxygen content, mullite might react with the calcium oxide existed in the slag to generate anorthite, which could then serve as a calcium source for the formation of gehlenite. In 80%-O2 UCG slag, the iron-bearing mineral is transformed from sekaninaite to pyroxene.

  13. Assessment of hexavalent chromium release in Malaysian electric arc furnace steel slag for fertilizer usage

    Science.gov (United States)

    Bankole, L. K.; Rezan, S. A.; Sharif, N. M.

    2014-03-01

    This study investigates the leaching of hexavalent chromium (Cr (VI)) from electric arc furnace steel slag as Cr (VI) is classified as human carcinogen. Batch leaching tests were performed for 16 days. The lixiviants used were alkaline, de-ionized and rain water. After 16 days, Cr (VI) was found to be highest in alkaline water (0.03 mg/L) and lowest in de-ionized water (0.01 mg/L). Besides the lixiviants used, slag stirring speed and liquid to solid ratio also affect Cr (VI) released. The experimental work was complimented with slag characterization using XRF, XRD and SEM/EDX analysis. The leaching process was also simulated via Factsage software to calculate isothermal pourbaix diagrams. The Cr (VI) released was low and below the threshold of 0.1 mg/L set for public water systems. Recycle the slag as fertilizer should be considered safe as it does not exceed the safety limit set for Cr (VI) dissolution.

  14. Phase Equilibria of ``Cu2O''-``FeO''-CaO-MgO-Al2O3 Slags at PO2 of 10-8.5 atm in Equilibrium with Metallic Copper for a Copper Slag Cleaning Production

    Science.gov (United States)

    Henao, Hector M.; Pizarro, Claudio; Font, Jonkion; Moyano, Alex; Hayes, Peter C.; Jak, Evgueni

    2010-12-01

    Limited data are available on phase equilibria of the multicomponent slag system at the oxygen partial pressures used in the copper smelting, converting, and slag-cleaning processes. Recently, experimental procedures have been developed and have been applied successfully to characterize several complex industrial slags. The experimental procedures involve high-temperature equilibration on a substrate and quenching followed by electron probe X-ray microanalysis. This technique has been used to construct the liquidus for the “Cu2O”-“FeO”-SiO2-based slags with 2 wt pct of CaO, 0.5 wt pct of MgO, and 4.0 wt pct of Al2O3 at controlled oxygen partial pressures in equilibrium with metallic copper. The selected ranges of compositions and temperatures are directly relevant to the copper slag-cleaning processes. The new experimental equilibrium results are presented in the form of ternary sections and as a liquidus temperature vs Fe/SiO2 weight ratio diagram. The experimental results are compared with the FactSage thermodynamic model calculations.

  15. THE INFLUENCE OF JOINT GRINDING OF CEMENT AND COOPER SLAG ON MORTAR PROPERTIES

    Directory of Open Access Journals (Sweden)

    Kravtsov Aleksey Vladimirovich

    2016-08-01

    Full Text Available The problem of applying copper manufacturing waste locating in the Chelyabinsk region as a component of mixed is considered in this article. Application of mixed binder with superplasticizers, based on esters with carboxyl groups, have not sufficiently been studied by the present time due to the diversity of species and complexity of the chemical structure. This trend is current for today’s science because of the growing rates and scales of building production, in particular, of concrete works. Copper slag dumps located in the Ural Federal district haven’t been widely used in building production or in other industrial production by the present time. Efficient utilization of copper production waste materials will help to solve ecological problems in many regions of Russia. Structure formation period of cement stone based on mixed binder made of Portland cement and granulated cooper slag with application of superplasticizer is studied in the article. The authors present a thermal variation diagram of mortar based on mixed binder made of Portland cement and granulated cooper slag in the process of 21 hours of hardening under normal conditions and the results of ultrasound investigation of concrete structure formation period during 5 hours of hardening. The strength development process diagram of mortar based on mixed binder made of Portland cement and granulated cooper slag for 28 days of hardening under normal conditions and the research results of the compressive strength of concrete samples are shown in this article. The obtained characteristics don’t confirm the prospects of applying joint grinding for mortar with the observed kind of non-ferrous metallurgy waste. Also, the obtained results allow us to make a conclusion about little advantages of using this method of binder production. Copper slag can be more effectively used as a component of complex organic and mineral admixture for building production with different purposes and fields

  16. Dissolution Behavior of Rhodium in the Na2O-SiO2 and CaO-SiO2 Slags

    Science.gov (United States)

    Wiraseranee, Chompunoot; Okabe, Toru H.; Morita, Kazuki

    2013-06-01

    To understand the behavior of rhodium during its recovery process, the dissolution behaviors of rhodium in Na2O-SiO2 and in CaO-SiO2 slags at temperatures ranging from 1423 K to 1623 K (from 1150 °C to 1350 °C) and from 1773 K to 1873 K (from 1500 °C to 1600 °C), respectively, in an oxidizing atmosphere were investigated. The solubility of rhodium in the slags was found to increase with increasing oxygen partial pressure, temperature, and the basic oxide content. The correlation between the solubility of rhodium and the oxygen partial pressure suggested that rhodium dissolved into the slags as RhO1.5. The dissolution of rhodium was slightly endothermic: the enthalpy change of the dissolution of solid rhodium was determined to be 50 ± 10 kJ/mol for the 50(mass pct)Na2O-50SiO2; and 188 ± 94 kJ/mol for the 56(mass pct)CaO-44SiO2 slag systems. The increase in the solubility of rhodium with the basic oxide content indicated that rhodium exhibits acidic behavior in slags. The correlation between the solubility of rhodium and the sulfide capacity of the slags suggested that the ionic species of rhodium in slags is the rhodate ion, RhO{2/-}. The rhodate capacity of the slags was defined, and its application to estimate the possible rhodium content in various slag systems was proposed.

  17. Multi-Stage Control of Waste Heat Recovery from High Temperature Slags Based on Time Temperature Transformation Curves

    Directory of Open Access Journals (Sweden)

    Yongqi Sun

    2014-03-01

    Full Text Available This paper presents a significant method and a basic idea of waste heat recovery from high temperature slags based on Time Temperature Transformation (TTT curves. Three samples with a fixed CaO/SiO2 ratio of 1.05 and different levels of Al2O3 were designed and isothermal experiments were performed using a Single Hot Thermocouple Technique (SHTT. The TTT curves established through SHTT experiments described well the variation of slag properties during isothermal processes. In this study, we propose a multi-stage control method for waste heat recovery from high temperature slags, in which the whole temperature range from 1500 °C to 25 °C was divided into three regions, i.e., Liquid region, Crystallization region and Solid region, based on the TTT curves. Accordingly, we put forward an industrial prototype plant for the purpose of waste heat recovery and the potential of waste heat recovery was then calculated. The multi-stage control method provided not only a significant prototype, but also a basic idea to simultaneously extract high quality waste heat and obtain glassy phases on high temperature slags, which may fill the gap between slag properties and practical waste heat recovery processes.

  18. Foamability of stainless steelmaking slags in an EAF

    Science.gov (United States)

    Kerr, James John

    Foaming in electric furnace steelmaking is desirable to allow for a longer arc and subsequently higher power operation in order to reduce the tap to tap time and consequently increase productivity. Stainless steelmaking slags do not foam as well as carbon steelmaking slags. To produce foam, the foamability or foam index of a slag and the gas generation rate must be adequate. The possible causes for the poor foamability of stainless steelmaking slags were examined in this research. Specifically the foam index of a simulated stainless steelmaking slag containing chrome oxide was measured and the rate at which carbon reacts with Cr2O3, CrO, and FeO was also measured. The experimental results show that the foam index of stainless steelmaking slags is comparable to carbon steelmaking slags provided that the amount of solid chrome oxide particles or complexes is not excessive. This indicates the low foamability is not due to a poor foam index. Gas is normally generated by cycling carbon into the slag, which produces CO by reducing oxides in the slag. The experimental results demonstrate that the reaction rate of carbon with CrO dissolved in the slag and hence the generation of CO is significantly slower than for the reaction rate of carbon with FeO dissolved in slags. Therefore, the lack of FeO or other reducible oxides in stainless steelmaking slags is a primary reason for the poor foamability. Experimental results indicate that limestone, nickel oxide, calcium nitrate, and waste oxide briquettes generate gas at sufficient rates to induce foaming when added to the stainless steelmaking slag. Heat transfer most likely controls the rate of CO2 generated by limestone and NiO reduction is controlled by mass transfer of NiO to the carbon in the slag. WOBs generate gas very rapidly due to intimate mixing of the carbon and iron oxides at unit activity. Calcium nitrate generates gas by dissociation and heat transfer likely controls the dissociation rate. Simple models are

  19. Steel mill slags energy potential: the case of the steel factory of Arcelor-Mittal in Asturias (Spain)

    Energy Technology Data Exchange (ETDEWEB)

    Alvarez Alvarez, Eduardo; Trashorras, Antonio J.G.; Xiberta Bernat, Jorge [University of Oviedo, Energy Department, Oviedo, Asturias (Spain); Suarez Cuesta, Jose Manuel [Arcelor-Mittal Asturias, Aviles, Asturias (Spain)

    2012-10-15

    Slag accounts for most of the residuals or by-products of the steel manufacturing process and represents a not inconsiderable amount of energy waste and CO{sub 2} emissions. Energy recovery from steel mill slags is not actually performed because of the difficulty of the industrial implementation, but the actual demand and the incentives for new electricity generation plants based on renewable energies and on industrial waste heat recovery offer a new opportunity to evaluate the feasibility of this process. This article presents a review of the slag energy potential on a global scale, and a proposal for a recovery plant in the factories of Arcelor-Mittal in Asturias (Spain), based on a steam Rankine cycle for electricity production in a turbine. The plant production and viability have been analyzed using the typical technical and economic values for this kind of plant. Also, a parametric study has been performed on the heat recuperator efficiency and investment rate. (orig.)

  20. Geochemical and mineralogical controls on trace element release from the Penn Mine base-metal slag dump, California

    Science.gov (United States)

    Parsons, M.B.; Bird, D.K.; Einaudi, M.T.; Alpers, C.N.

    2001-01-01

    Base-metal slag deposits at the Penn Mine in Calaveras County, California, are a source of environmental contamination through leaching of potentially toxic elements. Historical Cu smelting at Penn Mine (1865-1919) generated approximately 200,000 m3 of slag. The slag deposits, which are flooded annually by a reservoir used for drinking water and irrigation, also may be in contact with acidic ground waters (pH sand to large (0.6 ?? 0.7 ?? 1.5 m), tub-shaped casts. Metals are hosted by a variety of minerals and two glass phases. On the basis of mineralogy, slags are characterized by 4 main types: fayalite-rich, glassy, willemite-rich, and sulfide-rich. The ranges in metal and metalloid concentrations of 17 slag samples are: As, 0.0004-0.92; Ba, 0.13-2.9; Cd, 0.0014-1.4; Cu, 0.18-6.4; Pb, 0.02-11; and Zn, 3.2-28 wt.%. Leachates from Toxicity Characteristic Leaching Procedure tests (acetic acid buffered at pH 4.93) on two wiltemite-rich slags contained Cd and Pb concentrations (up to 2.5 and 30 mg/l, respectively) in excess of US Environmental Protection Agency (USEPA) regulatory limits. Analyses of filtered (0.45 ??m) water, collected within the flooded slag dump during reservoir drawdown, reveal concentrations of Cd (1.7 ??g/l), Cu (35 ??g/l), and Zn (250 ??g/l) that exceed USEPA chronic toxicity guidelines for the protection of aquatic life. Data from field and laboratory studies were used to develop geochemical models with the program EQ3/6 that simulate irreversible mass-transfer between slag deposits and reservoir waters. These models include kinetic rate laws for abiotic sulfide oxidation and surface-controlled dissolution of silicates, oxides, and glass. Calculations demonstrate that the main processes controlling dissolved metal concentrations are (1) dissolution of fayalite, willemite, and glass; (2) sulfide oxidation; and (3) secondary phase precipitation. Close agreement between model results and measured concentrations of Al, Ba, Cu, Fe, SiO2, and SO4 in

  1. Design of Inorganic Polymer Mortar from Ferricalsialic and Calsialic Slags for Indoor Humidity Control

    Directory of Open Access Journals (Sweden)

    Elie Kamseu

    2016-05-01

    Full Text Available Amorphous silica and alumina of metakaolin are used to adjust the bulk composition of black (BSS and white (WSS steel slag to prepare alkali-activated (AAS mortars consolidated at room temperature. The mix-design also includes also the addition of semi-crystalline matrix of river sand to the metakaolin/steel powders. The results showed that high strength of the steel slag/metakaolin mortars can be achieved with the geopolymerization process which was particularly affected by the metallic iron present into the steel slag. The corrosion of the Fe particles was found to be responsible for porosity in the range between 0.1 and 10 µm. This class of porosity dominated (~31 vol % the pore network of B compared to W samples (~16 vol %. However, W series remained with the higher cumulative pore volume (0.18 mL/g compared to B series, with 0.12 mL/g. The maximum flexural strength was 6.89 and 8.51 MPa for the W and B series, respectively. The fracture surface ESEM observations of AAS showed large grains covered with the matrix assuming the good adhesion bonds between the gel-like geopolymer structure mixed with alkali activated steel slag and the residual unreacted portion. The correlation between the metallic iron/Fe oxides content, the pore network development, the strength and microstructure suggested the steel slag's significant action into the strengthening mechanism of consolidated products. These products also showed an interesting adsorption/desorption behavior that suggested their use as coating material to maintain the stability of the indoor relative humidity.

  2. Investigation of Copper Ammonia Leaching from Smelter Slags: Characterization, Leaching and Kinetics

    Science.gov (United States)

    Bidari, Ehsan; Aghazadeh, Valeh

    2015-10-01

    Although ammonia leaching of copper from slags has been reported generally as a part of copper slag utilization methods, but no detailed studies have been reported in the literature. In this research, we tried to investigate the effect of different parameters on ammonia leaching of copper from copper smelting slag by identifying different copper-bearing phases and following them during leaching time. Mineralogical characterization of the smelting slag (1.7 pct Cu) was done using X-ray fluorescence, X-ray diffraction, optical microscopy, diagnostic leaching tests, and scanning electron microscopy. The characterization studies indicated that main copper-bearing species are soluble copper oxides and chalcocite along with minor amount of covellite, bornite, blister copper particles, and chalcopyrite. It was also found that only approximately 0.2 pct Cu was present in the insoluble bulk silicate phases. These results suggest that approximately 88 pct of the total copper of slag could be extracted by ammonia sulfide leaching. Leaching tests were carried out and the effects of various parameters, namely pH, ammonia concentration, temperature, presence of oxygen, stirring speed, and pulp density were examined on copper leaching. The temperature and stirring speed had the most pronounced effect on the copper leaching, whereas ammonia affected the leaching yield at low concentrations of ammonia. It was found that 78 pct of Cu could be extracted within 4 hours and under optimum conditions: T = 343 K (70 °C), 2M ammonia, pH 10.5, stirring speed = 900 rpm, pulp density = 10 pct ( w s/ v). The kinetic data were analyzed with the shrinking core models, and it was found that the leaching process is controlled by both the interfacial transfer and diffusion across the product layer and the activation energy is calculated to be 49.4 kJ mol-1.

  3. Analysis of the Rheological Behaviour of Selected Semi-Solid Slag Systems in Blast Furnace Flow Conditions

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-04-01

    Full Text Available The rheological properties of liquid and semi-solid systems of slag and hot metal in a blast furnace are extremely important from the perspective of their dripping in the unit. The rheological nature and the values of the dynamic viscosity coefficient of liquid and semi-solid phases - slag and hot metal - determine the permeability of the zones in which those systems exist. The modelling of dripping processes and e.g. static and dynamic holding/retention of liquid in the bed, requires an accurate description of the rheological behaviour of slag and iron systems. Determining the liquid flow through the lump bed of the blast furnace is based on the assumption that liquids in the unit in the whole range of their occurrence are similar to a Newtonian ideal liquid. This study presents an analysis of the findings of high-temperature rheometric measurements of CaO-SiO2-Al2O3-MgO systems, liquid, semi-solid slags of the blast furnace type doped with TiO2 and solids in the form of TiN. The tests were performed within a temperature range of 1310-1490°C. Also measurement results for glycerol solutions with concentrations of 86% and 100% at the ambient temperature, simulating blast furnace slags with various contents of solids - PC, anthracite - are presented.

  4. On the Comprehensive Utilization of Blast Furnace Slag%浅析高炉矿渣的综合利用

    Institute of Scientific and Technical Information of China (English)

    张国忠; 李广军; 司有宝; 郑秀梅; 冯砚; 刘继梅

    2014-01-01

    Blast furnace slag is the solid waste produced in the steelmaking process, and it has a high value in use. It is mainly used in building construction, in which the slag cement, slag concrete, slag and refractory brick road, railway projects are more common. But now, the study of slag is not deep enough, so this paper proposes to increase research efforts, so that it can be better used in more areas.%高炉矿渣是炼钢过程中产生的固体废弃物,具有很高的利用价值。主要应用于建筑工程中,其中在矿渣水泥、矿渣混凝土、矿渣耐火砖及道路、铁道工程中比较常见。但目前,对矿渣的研究不够深入,建议加大研究力度,使其能更好的应用于更多领域。

  5. Phase analytical studies of industrial copper smelting slags. Part I: Silicate slags

    Science.gov (United States)

    Rüffler, R.; Dávalos, J.

    1998-12-01

    The pyrometallurgical extraction of copper from sulfide ore concentrates is determined by the behaviour of the associated iron during smelting. Hence, 57Fe Mössbauer spectroscopy is an attractive tool for studying the phases in silicate slags from German and Chilean smelting plants. Other methods used were ore microscopy, electron microprobe analysis, and X-ray powder diffraction.

  6. Micronutrient availability from steel slag amendment in pine bark substrates

    Science.gov (United States)

    Steel slag is a byproduct of the steel industry that can be used as a liming agent, but also has a high mineral nutrient content. While micronutrients are present in steel slag, it is not known if the mineral form of the micronutrients would render them available for plant uptake. The objective of...

  7. China Customs Removed the Import Tax on Titanium Slag

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    <正>The long waited solution to the problem relating to the import of titanium slag has finally resolved. According to China Customs report, the import of titanium slag no longer requires tax payment as from January 1, 2007. This decision will help with the healthy development of China’s titanium industry and increase China’s competitiveness in the international marketplace.

  8. Sulfide capacity of high alumina blast furnace slags

    Science.gov (United States)

    Shankar, Amitabh; Görnerup, Märten; Seetharaman, S.; Lahiri, A. K.

    2006-12-01

    Sulfide capacities of high alumina blast furnace slags were experimentally determined using the gas-slag equilibration technique. Two different slag systems were considered for the current study, namely, CaO-SiO2-MgO-Al2O3 quaternary and CaO-SiO2-MgO-Al2O3-TiO2 quinary system. The liquid slag was equilibrated with the Ar-CO-CO2-SO2 gas mixture. Experiments were conducted in the temperature range of 1773 to 1873 K. The effects of temperature, basicity, and the MgO and TiO2 contents of slags on sulfide capacity were studied. As expected, sulfide capacity was found to increase with the increase in temperature and basicity. At the higher experimental temperature, titania decreases the sulfide capacity of slag. However, at the lower temperature, there was no significant effect of titania on the sulfide capacity of slag. Sulfide capacity increases with the increase in MgO content of slag if the MgO content is more than 5 pct.

  9. A ceramographic evaluation of chromia refractories corroded by slag

    Energy Technology Data Exchange (ETDEWEB)

    Hunt, Alton H.; Chinn, Richard E.

    2001-01-01

    This paper describes the ceramographic preparation of Cr{sub 2}O{sub 3}-Al{sub 2}O{sub 3} refractory bricks and subsequent microstructural analysis to determine the corrosive effects of molten slag. The porous and friable nature of the brick, especially after exposure to the slag or its individual components, presented some problems in the preparation.

  10. Interactions of Refractory Materials with Molten Gasifier Slags

    Energy Technology Data Exchange (ETDEWEB)

    Nakano, Jimichiro; Sridhar, Seetharaman; Kwong, Kye-Sing; Bennett, James; Moss, Tyler

    2011-04-01

    The current study focuses on the analysis of sessile-drop interfacial reactions between two synthetic slags (based on average ash chemistries of coal and petcoke feedstock) and two refractory materials (90 wt% Cr{sub 2}O{sub 3}–10 wt% Al{sub 2}O{sub 3} and 100 wt% Al{sub 2}O{sub 3}), using a Confocal Scanning Laser Microscope (CSLM). Ground slag samples (less than 325 mesh) were placed at specific microstructure locations on refractory substrates and heated to 1500 °C in an atmosphere of CO/CO{sub 2} gas mixture (volume ratio = 1.8), using a gold-image heating chamber. Cross-sections of the slag/refractory interface indicated unique slag penetration into preferred areas of the refractory and grain dissolution into the slag which promoted spalling of the refractory. Initially, the slag attacked both grain boundaries and fine microstructure areas, freeing alumina grains into the slag. The formation of VO{sub x}-based crystalline material in the petcoke slag was found to alter the liquid composition. Chemical spalling of Cr-containing crystal layer also facilitated degradation of the refractory.

  11. Interactions of refractory materials with molten gasifier slags

    Energy Technology Data Exchange (ETDEWEB)

    Nakano, J.; Sridhar, S.; Bennett, J.; Kwong, K.S.; Moss, T. [US DOE, Albany, OR (United States)

    2011-04-15

    The current study focuses on the analysis of sessile-drop interfacial reactions between two synthetic slags (based on average ash chemistries of coal and petcoke feedstock) and two refractory materials (90 wt% Cr2O{sub 3}-10 wt% Al{sub 2}O{sub 3} and 100 wt% Al{sub 2}O{sub 3}), using a Confocal Scanning Laser Microscope (CSLM). Ground slag samples (less than 325 mesh) were placed at specific microstructure locations on refractory substrates and heated to 1500 {sup o}C in an atmosphere of CO/CO{sub 2} gas mixture (volume ratio = 1.8), using a gold-image heating chamber. Cross-sections of the slag/refractory interface indicated unique slag penetration into preferred areas of the refractory and grain dissolution into the slag which promoted spalling of the refractory. Initially, the slag attacked both grain boundaries and fine microstructure areas, freeing alumina grains into the slag. The formation of VOx-based crystalline material in the petcoke slag was found to alter the liquid composition. Chemical spalling of Cr-containing crystal layer also facilitated degradation of the refractory.

  12. Thermodynamics Behavior of Germanium During Equilibrium Reactions between FeOx-CaO-SiO2-MgO Slag and Molten Copper

    Science.gov (United States)

    Shuva, M. A. H.; Rhamdhani, M. A.; Brooks, G. A.; Masood, S.; Reuter, M. A.

    2016-10-01

    The distribution ratio of germanium (Ge), L_{{Ge}}^{s/m} during equilibrium reactions between magnesia-saturated FeOx-CaO-SiO2 (FCS) slag and molten copper has been measured under oxygen partial pressures from 10-10 to 10-7 atm and at temperatures 1473 to 1623 K (1200 to 1350 °C). It was observed that the Ge distribution ratio increases with increasing oxygen partial pressure, and with decreasing temperature. It was also observed that the distribution ratio is strongly dependent on slag basicity. The distribution ratio was observed to increase with increasing optical basicity. At fixed CaO concentration in the slag, the distribution ratio was found to increase with increasing Fe/SiO2 ratio, tending to a plateau at L_{{Ge}}^{s/m} = 0.8. This behavior is consistent with the assessment of ionic bond fraction carried out in this study, and suggested the acidic nature of germanium oxide (GeO2) in the slag system studied. The characterisation results of the quenched slag suggested that Ge is present in the FeOx-CaO-SiO2-MgO slag predominantly as GeO2. At 1573 K (1300 °C) and p_{{{{O}}2 }} = 10-8 atm, the activity coefficient of GeO2 in the slag was calculated to be in the range of 0.24 to 1.50. The results from the current study suggested that less-basic slag, high operating temperature, and low oxygen partial pressure promote a low Ge distribution ratio. These conditions are desired for maximizing Ge recovery, for example, during pyrometallurgical processing of Ge-containing e-waste through secondary copper smelting. Overall, the thermodynamics data generated from this study can be used for process modeling purposes for improving recovery of Ge in primary and secondary copper smelting processes.

  13. Slag-Resistance of MgAlON Spinel

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The slag-resistance and microstructural changes after the slag tests of MgAlON spinel containing different amount of nitrogen were studied by means of crucible slag-resistant experiment, SEM and EDS in the work. The results show that the slag-resistance of MgAlON is dependent on the nitrogen content, and the optimum amount is 2.88%. The structure is not changed although the grains have been permeated by some silicon, calcium and iron. A glass phase which contained nitrogen formed in the metamorphic layer. The glass can improve the ability of the slag-resistance of MgAlON because of its higher viscosity.

  14. Chemical and mineralogical characterizations of a copper converter slag

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A copper converter slag was examined chemically and mineralogically to determine its existing phases, in particular those containing Co and Cu. The slag consists predominantly of fayalite and magnetite, together with some glass,chalcocite, and metallic copper. Copper is entrapped in the slag mostly as chalcocite and metallic copper, as well as trace copper oxide. There was no indication of any independent Co mineral in the slag, but Co was found to be enriched in fayalite and megnetite as solid solution, although Co was detected in all the phases of the slag by SEM-EDX (scanning electron microscopy equipped with model EDAX-9100 energy dispersive spectrometer) and WDS (model WDX-2A X-ray wave-length dispersive spectrometer).

  15. Roles of Mineralogical Phases in Aqueous Carbonation of Steelmaking Slag

    Directory of Open Access Journals (Sweden)

    Huining Zhang

    2016-05-01

    Full Text Available Mineralogical phases of steelmaking slags have significant influences on the carbonation of the slags. In this paper, the effects of temperature and reaction time on the conversion of calcium-related phases and the carbonation degree of a slag sample were studied. The experimental conditions were a liquid-to-solid ratio of 20 mL/g, a carbon dioxide flow rate of 1 L/min and a slag particle size of 38–75 μm. The results show that the optimum carbonation temperature and reaction time are 60 °C and 90 min, respectively, and calcite phase content is about 26.78% while the conversion rates of Ca3Al2O6, CaSiO3, Ca2SiO4 and free CaO are about 40%, 42.46%, 51% and 100%, respectively, and the carbon dioxide sequestration efficiency is about 170 g/kg slag.

  16. Solidification of stainless steel slag by accelerated carbonation.

    Science.gov (United States)

    Johnson, D C; MacLeod, C L; Carey, P J; Hills, C D

    2003-06-01

    On exposure to carbon dioxide (CO2) at a pressure of 3 bars, compacts formed from pressed ground slag, and 12.5 weight percent water, were found to react with approximately 18% of their own weight of CO2. The reaction product formed was calcium carbonate causing the slag to self-cement. Unconfined compressive strengths of 9MPa were recorded in carbonated compacts whereas strengths of < 1 MPa were recorded in non-carbonated slag compacts. As molten stainless steel slag containing dicalcium silicate (C2S) cools it can undergo several phase transitions. The final transformation from the beta-polymorph to gamma-C2S is accompanied by a volume change that causes the slag to self-pulverise or 'dust'. As a consequence of this the fine grained portion of the slag contains more of this phase whilst the coarser particles of the slag contain more of the calcium magnesium silicates that contribute the bulk of the waste. The fine fraction (< 125 microm) of the slag when ground is found to react to the same extent as the ground bulk slag and produces compacts with equivalent strength. A coarser fraction (4-8 mm) when ground to a similar grading does not react as extensively and produces a weaker product. Additions of ordinary Portland cement (OPC) at 5 and 10 percent by weight did not alter the degree of reaction during carbonation of the bulk slag or ground fine fraction, however the strength of the 4-8 mm fraction was increased by this change. PMID:12868521

  17. Physico-Chemical Characterization of Slag Waste Coming From IGCC Thermal Power Plant

    OpenAIRE

    Acosta, Anselmo; Aineto, Mónica; Iglesias, Isabel; Romero, Maximina; Rincón López, Jesús María

    2001-01-01

    The new gas installations of combined cycle (GICC) thermal power plants for production of electricity are more efficient than conventional thermal power plants, but they produce a high quantity of wastes in the form of slags and fly ashes. Nowadays, these by-products are stored within the production plants with, until now, no applications of recycling in other industrial processes. In order to evaluate the capability of these products for recycling in glass and ceramics inductory, an investig...

  18. Effect of additives in reducing ash sintering and slagging in biomass combustion applications

    OpenAIRE

    Wang, Liang

    2012-01-01

    The objective of this study was to investigate sintering and slagging behaviors of biofuels during combustion processes. Biofuels tested are derived from the agricultural sector, wood and furniture industry as well as from municipal sewage sludge. It was also the aim to test and evaluate additives that can prevent and abate biomass ash sintering by conducting laboratory and industrial scale tests.Sintering characteristics of sewage sludge ashes at elevated temperatures were investigated by me...

  19. Crystallization of synthetic coal-petcoke slag mixtures simulating those encountered in entrained bed slagging gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Jinichiro Nakano; Seetharaman Sridhar; Tyler Moss; James Bennett; Kyei-Sing Kwong [National Energy Technology Laboratory, Pittsburgh, PA (United States)

    2009-09-15

    Commercial entrained bed slagging gasifiers use a carbon feedstock of coal, petcoke, or combinations of them to produce CO and H{sub 2}. These carbon sources contain mineral impurities that liquefy during gasification and flow down the gasification sidewall, interacting with the refractory linear and solidifying in the cooler zones of the gasifier. Proper slag flow is critical to good gasifier operation. A hot-stage confocal scanning laser microscope (CSLM) was used to analyze the kinetic behavior of slag crystallization for a range of synthetic coal-petcoke mixtures. On the basis of the observed precipitation during cool down studies in the 1200-1700{sup o}C temperature range, a time-temperature-transformation (TTT) diagram was created. The crystallization studies were conducted with a CO/CO{sub 2} (=1.8) corresponding to a gasification PO{sub 2} of approximately 10-8 atm at 1500{sup o}C. Ash chemistries were chosen such that they correspond to coal-petcoke feedstock mixtures with coal ash amounts of 0, 10, 30, 50, 70, and 100% (by weight), with the balance being petcoke ash. The TTT diagram exhibited two crystallization areas, one above and one below 1350{sup o}C. At the nose of the higher temperature curves, karelianite (V{sub 2}O{sub 3}) crystallization occurred and was fastest for a 30% coal-petcoke ash mixture. The second nose was located below 1350{sup o}C and had spinel-type phases that formed at 1200{sup o}C, in which preferred atomic occupation at the octahedral and tetrahedral sites varied depending upon the ash composition. At 1200{sup o}C, an Al-rich spinel formed for 100% coal slag and a Fe-rich spinel formed in petcoke-enriched slags. The addition of petcoke ash to coal ash promoted crystallization in the slag, with additional crystalline phases, such as V-rich spinel, forming at the lower temperatures. These phases were not predicted using commercially available databases. 30 refs., 18 figs.

  20. Alkaline activated slag cements. Determination of reaction degree

    Directory of Open Access Journals (Sweden)

    Fernández-Jiménez, A.

    2001-03-01

    Full Text Available The aim of the present work was to evaluate the validity of non-calorimetric different methods, used in the determination of reaction degree of alkaline activated slag pastes. The methods used were: (a chemical separation by methanol-salicylic acid; (b determination of the weight loss mass between 100-600°C in TG curves, associated to chemically combined water; (c quantification of the -74 ppm signal in 29Si MAS-NMR spectra. The parameters considered in the process were: nature of the alkaline activator (Waterglass, Na2CO3 and NaOH, activator concentration (4% and 3% Na2O in mass with respect to the slag, curing temperature (25 and 45°C, slag specific surface (460 and 900 m2/kg and time of reaction (from 7 days to 18 months. The results obtained indicate that none of the three methods is definitive but complementary and they provide to follow the reactive evolution of the alkaline activated slag cements. The method based on the quantification of the -74 ppm signal in the 29Si MAS NMR is the most suitable method.

    El objetivo del presente trabajo fue evaluar la validez de diferentes métodos, no calorimétricos, utilizados en la determinación del grado de reacción de pastas de escoria activada alcalinamente. Los métodos utilizados fueron: (a método de separación química por disolución en metanol ácido-salicílico; (b determinación de las pérdidas de masa entre 100-600°C en las curvas de TG, pérdidas asociadas a la cantidad de agua químicamente combinada: (c cuantificación de la señal de -74 ppm de los espectros de 29Si RMN MAS. Las variables consideradas en el proceso fueron: naturaleza del activador alcalino (Waterglass, Na2CO3 y NaOH, concentración del activador (4% y 3% de Na2O en masa respecto a la escoria, temperatura de curado (25 y 45°C, superficie específica de la escoria (460 y 900 m2/kg y

  1. Slags and ashes from municipal waste incineration in Poland - mineralogical and chemical composition

    Science.gov (United States)

    Kowalski, Piotr; Michalik, Marek

    2013-04-01

    In the next few years there will be a large change in the waste management system in Poland. Its primary aim will be reduction of the amount of landfilled waste by enhancing level of recycling, waste segregation, composting of biomass and incineration. The biggest investment during this transformation is construction of nine incinerators with assumed slags production around 200 thousand tons per year. Slag production is accompanied by fly ash generating. This ash can be a valuable raw material as fly ash from the power industry. Waste management system transformation will cause big increase in slag production in comparison to the present amount and will require taking necessary steps to ensure environmental safety. For this purpose, studies of slags and fly ashes in terms of environmental risk and potential impact on human health are significant. The object of the study are fly ashes and slags produced in the biggest municipal waste incineration power plant in Poland. Two series of samples obtained in municipal waste incineration process were studied in order to characterize mineralogical and chemical composition and to determine the concentrations of heavy metals and their possible negative environmental impact. Characteristics of these materials will be the basis for determining their value in application, for example in building industry. Mineralogical characteristic of slags was based on X-ray diffraction. Characteristic of structures and forms of occurrence of mineral phases was based on the optical microscopy and SEM imaging coupled with EDS analysis. Chemical analysis were performed using ICP-MS/ICP-AES methods. They allowed to follow variability between studied samples and gave basic information about metals. Metals in samples of slag and ashes are present as component of mineral phases and in the form of metallic inclusions in glass or minerals. Potentially hazardous concentrations for environment are observed for copper (330-4900ppm), zinc (1500-8100ppm

  2. Leaching of cadmium, chromium, copper, lead, and zinc from two slag dumps with different environmental exposure periods under dynamic acidic condition.

    Science.gov (United States)

    Jin, Zhisheng; Liu, Taoze; Yang, Yuangen; Jackson, Daniel

    2014-06-01

    Over the past few decades, zinc smelting activities in Guizhou, China have produced numerous slag dumps, which are often dispersed on roadsides and hill slopes throughout the region. During periods of acid rain, these exposed slags release heavy metals into surface water bodies. A column leaching study was designed to test the potential release of the heavy metals cadmium (Cd), chromium (Cr), copper (Cu), lead (Pb), and zinc (Zn) under simulated acid rain events. Two slags with varying environmental exposure periods were packed in columns and subjected to leaching solutions of pH 3.5, 5.5, or DI H2O at intervals of 1, 7, 14, 28, 56d. Pulse concentrations of Cd in leachate were found above 5μg/L, Cr, Pb, and Zn >10μg/L, whereas, Cu reached 10μg/L. After five leaching events, the leachability (percentage of cumulative heavy metal leached after five leaching events as in its respective total concentration in slags) of Cd was 0.05 percent and 0.035 percent from the old and young slag, respectively. Cr (0.035 percent and 0.05 percent) was greater than Cu (0.002 percent and 0.005 percent) and Zn (0.006 percent and 0.003 percent), while the lowest leachability was observed for Pb (0.0005 percent and 0.0002 percent) from the old and young slags, respectively. Reaction rates (release amount of heavy metals in certain period of leaching) of heavy metals in the leachates demonstrated the sequence of Zn>Cr>Cd, Cu>Pb. Leaching release of heavy metals was jointly affected by the pH of leaching solution and mineral composition of slags (including chemical forms of Cd, Cr, Cu, Pb, and Zn). Environmental exposure period of slags, resulting in the alteration of minerals, could affect the release process of heavy metals in leaching as well. PMID:24632122

  3. Vanadium bioavailability in soils amended with blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Larsson, Maja A., E-mail: maja.larsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Baken, Stijn, E-mail: stijn.baken@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Smolders, Erik, E-mail: erik.smolders@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Cubadda, Francesco, E-mail: francesco.cubadda@iss.it [Department of Food Safety and Veterinary Public Health, Istituto Superiore di Sanità, Viale Regina Elena 299, Rome 00161 (Italy); Gustafsson, Jon Petter, E-mail: jon-petter.gustafsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Division of Land and Water Resources Engineering, KTH Royal Institute of Technology, Brinellvägen 28, 100 44 Stockholm (Sweden)

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg{sup −1}) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment.

  4. On the Dissolution Behavior of Sulfur in Ternary Silicate Slags

    Science.gov (United States)

    Kang, Youn-Bae; Park, Joo Hyun

    2011-12-01

    Sulfur dissolution behavior, in terms of sulfide capacity ( C S), in ternary silicate slags (molten oxide slags composed of MO - NO - SiO2, where M and N are Ca, Mn, Fe, and Mg), is discussed based on available experimental data. Composition dependence of the sulfur dissolution, at least in the dilute region of sulfur, may be explained by taking into account the cation-anion first-nearest-neighbor (FNN) interaction (stability of sulfide) and the cation-cation second-nearest-neighbor (SNN) interaction over O anion (oxygen proportions in silicate slags). When the Gibbs energy of a reciprocal reaction MO + NS = MS + NO is positive, the sulfide capacity of slags with virtually no SiO2 or low SiO2 concentration decreases as the concentration of MO increases. However, in some slags, as SiO2 concentration increases, replacing NO by MO at a constant SiO2 concentration may increase sulfide capacity when the basicity of NO is less than that of MO. This phenomenon is observed as rotation of iso- C S lines in ternary silicate slags, and it is explained by simultaneous consideration of the stability of sulfide and oxygen proportions in the silicate slags. It is suggested that a solution model for the prediction of sulfide capacity should be based on the actual dissolution mechanism of sulfur rather than on the simple empirical correlation.

  5. Phosphorus removal by electric arc furnace steel slag and serpentinite.

    Science.gov (United States)

    Drizo, Aleksandra; Forget, Christiane; Chapuis, Robert P; Comeau, Yves

    2006-05-01

    Electric arc furnace (EAF) steel slag and serpentinite were tested in columns either alone or mixed with limestone to determine their capacity to remove phosphorus (P) from a solution containing initially 20mg P/L (for 114 days) than 400mg P/L (for 21 days). EAF steel slag was nearly 100% efficient due to specific P adsorption onto metal hydroxides and precipitation of hydroxyapatite. Serpentinite also showed a good performance that decreased with time, adsorption appearing to be the dominant mechanism for P removal. Mixing limestone with these two materials did not improve their performance and in the case of serpentinite, it actually even decreased it. In 114 days of experimentation, serpentinite alone and the mixture of serpentinite and limestone removed 1.0mg P/g while in 180 days of experimentation, EAF steel slag and the mixture of slag and limestone removed an average of 2.2mg P/g, without attaining their maximum P removal potential. The void hydraulic retention time (HRTv) was a key factor for growing hydroxyapatite crystals and had a significant effect on P removal efficiency by EAF steel slag. A temporary increase in HRTv caused by clogging resulted in an increase in EAF steel slag efficiency (from 80% to almost 100%) towards the end of investigation. Results from this study indicate that the use of EAF steel slag in constructed wetlands or filter beds is a promising solution for P removal via adsorption and precipitation mechanisms.

  6. Slag Corrosion Resistance of β-Sialon-Al2O3 Composites-Part Ⅱ.Kinetics

    Institute of Scientific and Technical Information of China (English)

    LIYoufen; HONGYanruo; 等

    2001-01-01

    The kinetic process of slag corrosion for β-Sialon and β-Sialon-Al2O3 composites has been studied by means of dip method (static and self-rotating),The corrosion model is buitl and the formula of corrosion rate is deduced,which are in accordance with experimental results.

  7. Estimating phosphorus removal by steel slag in a flume experiment: effects of P concentrations and subsurface hydrological conditions

    Science.gov (United States)

    Chagas, I. S. P.; Huang, C. H.; Bowling, L. C.; Smith, D. R.

    2015-12-01

    Managing excessive phosphorus (P) is essential to reduce the incidence of environmental quality issues, such as eutrophication and harmful algal blooms. One potential strategy that have been developed with this purpose is the use of P sorption materials (PSMs) to sequester P from water systems, which is the objective of this study. We evaluated the performance of steel slag, an industrial by-product with high P sorption potential, through a flume experiment under two different subsurface hydrological conditions, drainage and saturation, and two input P concentrations, 1 and 5 ppm. The 10-m flume configuration, designed to simulate processes occurring in a drainage ditch, is comprised of four 2.5-m sequential segments: a sediment bed, a slag bed over sediment, a slag dam built over a slag bed, and another sediment bed. In the experiments, all four segments of the flume were set to either saturation or with a constant drainage (percolation) of 0.1 L/min for each segment. The experiment was conducted with a constant flow of elevated P water at 7.3 L/min for 4 hrs (adsorption run) and followed 24 hrs later by a 4-hr run of deionized water (desorption run) at the same inflow rate. The adsorption-desorption cycle was repeated three times with the same sediment and slag materials, to allow testing of the resilience of P sorption under different PSM placement, subsurface hydrologic and P loading conditions. Preliminary results from the first adsorption and desorption cycle show that the flow-through slag section sequestered the most P during the adsorption runs. By comparing the different P inflow concentrations analysis, it is clear that the removal process is concentration driven: 83% of the injected P was removed in the 5 ppm as compared to 46% in the 1 ppm saturation run. Because of the higher P removal at 5 ppm P inflow, slightly higher release was also observed during the desorption run. Analyses of the persistence of steel slag as PSM under repeated adsorption and

  8. Outcomes of experimental researches on stainless steel decontamination from radioactive contamination using electric slag remelting method

    International Nuclear Information System (INIS)

    Full text: Institute of Atomic Energy prepared and conducted the experiments the purpose of researching a possibility of applying of stainless steel electric slag remelting for its decontamination from radioactive contamination. The activities were conducted at participating of the specialists of Kurgan State University, Kurgan (Russian Federation). A stand, which includes the electroslag furnace (power - 150 kW, current - to 3000 A) and auxiliary equipment (the system of common and special ventilation, system of remote control, system of parameters measuring and registering and others) was created to conduct the experiments. The properties of slag compositions were researched in the course of experiments preparation. Oxide (CaO-Al2O3 - CaO-SiO2 - MgO-B2O3) and fluoride-oxide (CaF2-SiO2 - MgF2-SiO2) slag systems and some their modifications were chosen to research physical and chemical properties. Physical and chemical properties of the slag systems were experimentally researched and it included: measuring of surface tension using the method of maximum pressure in a gas bubble (at the same time density was measured); measuring of slag alloys electrical conductivity; measuring of melt volt-ampere characteristics. The flue tubes of high temperature reactor gas cooling KET technological channels were chosen as a source of radioactive contaminated stainless steel. This reactor is meant for testing of the fuel pin and FA of the nuclear pulse propulsion. Decontamination effect for all the remelted flue tubes was indirectly confirmed by the outcomes of measuring of radioactive radiation dose rate of the materials, extracted of the crystallizer after experiments finishing. The outcomes of the experiments show that the following processes pass at electroslag remelting of radioactively contaminated steel: uranium extraction from steel; uranium transfer from steel to slag; saving or insignificant modification of steel initial composition; radionuclides deposing on the special

  9. OPTIMIZATION IN THE RECOVERY OF Au AND Ag VIA CYANIDATION OF FOUNDRY IN SLAG

    Directory of Open Access Journals (Sweden)

    Natalia Hidalgo

    2014-03-01

    Full Text Available This work aim was to recover and improvethe extraction of gold and silvercontained in the slag smelting, using the same metallurgical processes as in gold ores.The slag was concentrated in a centrifuge type Knelson, obtaining a(C1 concentrate and a (T1 tail. In order to optimize the recovery, an intensive T1 leaching was conducted. The variables used were: particle size, NaCN concentration (2000 to 4000 g/cm3 and aeration, with the residence time of 120 minutes. It is concluded that the recovery of Au, using gravity concentration (Knelson centrifuge is 83.6%, with Ag recovery of 52.5%. Au recovery is optimized to 90.4% by means of leaching tail centrifugal separation and 45.6% of Ag. The optimal conditions are: 4000 g/cm3of NaCN and artificial aeration, size [-14 # - # +35], in a lapse of 98 hours.

  10. The efficiency of quartz addition on electric arc furnace (EAF) carbon steel slag stability.

    Science.gov (United States)

    Mombelli, D; Mapelli, C; Barella, S; Gruttadauria, A; Le Saout, G; Garcia-Diaz, E

    2014-08-30

    Electric arc furnace slag (EAF) has the potential to be re-utilized as an alternative to stone material, however, only if it remains chemically stable on contact with water. The presence of hydraulic phases such as larnite (2CaO SiO2) could cause dangerous elements to be released into the environment, i.e. Ba, V, Cr. Chemical treatment appears to be the only way to guarantee a completely stable structure, especially for long-term applications. This study presents the efficiency of silica addition during the deslagging period. Microstructural characterization of modified slag was performed by SEM and XRD analysis. Elution tests were performed according to the EN 12457-2 standard, with the addition of silica and without, and the obtained results were compared. These results demonstrate the efficiency of the inertization process: the added silica induces the formation of gehlenite, which, even in caustic environments, does not exhibit hydraulic behaviour.

  11. Reaction between Steel-Making Slag and Carbonaceous Materials While Mixing with High Density Polyethylene

    Science.gov (United States)

    Hong, Lan; Sahajwalla, Veena

    2016-01-01

    Since the beginning of the extensive applications in numerous high temperature processes such as iron- and steel-making, coke-making etc. partly in the place of coke, the investigation into the reaction mechanism of waste plastics has become increasingly necessary. In this paper a fundamental study on the behavior of a typical component of waste plastics, high density polyethylene (HDPE), in a mixture with coke at a 1:1 ratio in mass base was conducted during the reaction with iron oxide in steel-making slag at 1823 K and was compared with coke and graphite. The reaction mechanism of carbonaceous materials was analyzed based on the contents of CO and CO2 in the off-gas monitored by an infrared (IR) gas analyzer. It is clear from the results that the reaction of HDPE and coke mixture with steel-making slag approached equilibrium of the Boudouard reaction more quickly and closely than coke or graphite.

  12. Boron removal from molten silicon using sodium-based slags

    Institute of Scientific and Technical Information of China (English)

    Yin Changhao; Hu Bingfeng; Huang Xinming

    2011-01-01

    Slag refining,as an important option for boron removal to produce solar grade silicon (SOG-Si) from metallurgical grade silicon (MG-Si),has attracted increasing attention.In this paper,Na2CO3-SiO2 systems were chosen as the sodium-based refining slag materials for boron removal from molten silicon.Furthermore,the effect of Al2O3 addition for boron removal was studied in detail,which showed that an appropriate amount of Al2O3 can help retention of the basicity of the slags,hence improving the boron removal rate.

  13. Deoxidation and slag treatment of liquid steel. 1. Fundamental analysis

    International Nuclear Information System (INIS)

    By means of thermodynamic calculations and of special computer programs one determined the composition of nonmetallic inclusions (NI) developing in Kh18N9 stainless steel depending on alternative method of deoxidation by silicon, aluminium and titanium. One showed predominance of NI belonging to aluminium oxide base solid solution quality; one calculated oxygen partial pressure exerted on substances that corresponded to compositions of the selected slags under 1973 and 2273 K. One determined temperatures of liquidus surface of the mentioned slags and showed that four from mine slags under 1873 K turned to be liquid and homogeneous ones

  14. The recovery of Zn and Pb and the manufacture of lightweight bricks from zinc smelting slag and clay.

    Science.gov (United States)

    Hu, Huiping; Deng, Qiufeng; Li, Chao; Xie, Yue; Dong, Zeqin; Zhang, Wei

    2014-04-30

    Novel lightweight bricks have been produced by sintering mixes of zinc smelting slag and clay. A two-stage sintered process has been proposed to recovery of Zn and Pb and reutilization of the zinc smelting slag. In the first stage of the process, called reduction and volatilization procedure, zinc and lead were reduced by the carbon contained in the zinc smelting slag and volatilized into the dust, and the dust can be used as a secondary zinc resource. In the second stage of the process, called oxidation sintering procedure, a lightweight brick was produced. Samples containing up to 60 wt.% zinc smelting slag and 40 wt.% kaolin clay were reduced at 1050°C for 6h, and then sintered at 1050°C for 4h. The recoveries of Zn and Pb from the brick are 94.5 ± 0.6% and 97.6 ± 0.2%, respectively. Low bulk density (1.42 g cm(-3)) and relatively high compressive strength (2 2MPa) sintered bricks were produced, and the leaching toxicity of the sintered bricks was below the regulatory thresholds of Chinese National Standards. PMID:24637448

  15. Activity of Reducing Steel Slag of EAF

    Institute of Scientific and Technical Information of China (English)

    GUO Chinhsiang; HWANG Chaolung; LIN Tingyi

    2011-01-01

    Reducing steel slag (RSS) was mainly acquired from five electric-arc furnace (EAF)steelmaking plants (among them, the products of two plants were carbon steel and those of other plants were stainless steel) for research tests. The chemical properties, compound compositions, activities and contents of main expansive compounds were tested. The results showed that the field sampled RSS had a very high crystallinity and hydraulicity with main chemical compositions close to those of Portland cement. It can be known from the study that in case of C/S ratio higher than 2.0, the main compound compositions are C2S, C3S, C2F and f-CaO. However, after the RSS was stored for six months, an obvious variation occurred with potential pre-hydration in RSS, where the SO3 content was slightly reduced and the compressive activity index was obviously higher than that at the 28th day.

  16. Numerical Investigation of Slag Behavior for RSRM

    Science.gov (United States)

    Liaw, P.; Chen, Y.-S.; Shang, H.; Shih, M.; Doran, D.; Stewart, E.

    1996-01-01

    It is known that the flow field of the redesigned solid rocket motor (RSRM) is very complicated due to the complex characteristics of turbulent multi-phase flow, chemical reaction, particle combustion, evaporation, breakup and agglomeration etc. It requires multi-phase calculations, chemical reaction simulation, and particle combustion, evaporation, and breakup models to obtain a better understanding of thermophysics for the RSRM design using numerical methods. Also, the slag buildup due to the molten particles is another factor affecting the performance of the RSRM. To achieve this goal, the volume of fluid (VOF) method is used to capture the free surface motion so as to simulate the accumulation of the molten particles (slag) of the RSRM. A finite rate chemistry model is used to simulate the chemical reaction effects. For multi-phase calculations, the Hermsen combustion model is used for the aluminum particle combustion analysis and the Taylor Analogy Breakup (TAB) model is used for the particle breakup analysis. An interphase mas-exchange model introduced by Spalding is used for the evaporation calculation. The particle trajectories are calculated using a one-step implicit method for several groups of particle sizes by which the drag forces and heat fluxes are then coupled with the gas phase equations. The preliminary results predicted a reasonable physical simulation of the particle effects using a simple two dimensional solid rocket motor configuration. It shows that the AL/AL2O3 particle sizes are reduced due to the combustion, evaporation, and breakup. The flow field is disturbed by the particles. Mach number distributions in the nozzle are deformed due to the effect of particle concentrations away from the center line.

  17. Properties of Industrial Slag as Fine Aggregate in Concrete

    Directory of Open Access Journals (Sweden)

    A. Ananthi

    2015-04-01

    Full Text Available The main objective of this paper is to use the industrial waste such as bottom ash and Weld Slag (WS as the partial replacement for fine aggregates in concrete. This paper presents the chemical analysis and strength properties of industrial solid waste such as bottom ash, weld slag 1 (WS 1 and weld slag 2 (WS 2. Their chemical compositions were identified by X-ray powder diffraction (XRD analysis. The qualitative and quantitative elemental analysis of the bottom ash and weld slag was recognized by energy dispersive X-ray analysis and their morphology were studied by Scanning Electron Microscope (SEM. The compressive strength of concrete with 10% replacement of fine aggregate to the industrial waste shows higher strength than the normal concrete and hence this industrial waste can be used as fine aggregate in concrete.

  18. Desulfurization ability of refining slag with medium basicity

    Science.gov (United States)

    Yu, Hui-xiang; Wang, Xin-hua; Wang, Mao; Wang, Wan-jun

    2014-12-01

    The desulfurization ability of refining slag with relative lower basicity ( B) and Al2O3 content ( B = 3.5-5.0; 20wt%-25wt% Al2O3) was studied. Firstly, the component activities and sulfide capacity ( C S) of the slag were calculated. Then slag-metal equilibrium experiments were carried out to measure the equilibrium sulfur distribution ( L S). Based on the laboratorial experiments, slag composition was optimized for a better desulfurization ability, which was verified by industrial trials in a steel plant. The obtained results indicated that an MgO-saturated CaO-Al2O3-SiO2-MgO system with the basicity of about 3.5-5.0 and the Al2O3 content in the range of 20wt%-25wt% has high activity of CaO ( a CaO), with no deterioration of C S compared with conventional desulfurization slag. The measured L S between high-strength low-alloyed (HSLA) steel and slag with a basicity of about 3.5 and an Al2O3 content of about 20wt% and between HSLA steel and slag with a basicity of about 5.0 and an Al2O3 content of about 25wt% is 350 and 275, respectively. The new slag with a basicity of about 3.5-5.0 and an Al2O3 content of about 20wt% has strong desulfurization ability. In particular, the key for high-efficiency desulfurization is to keep oxygen potential in the reaction system as low as possible, which was also verified by industrial trials.

  19. Study of Chromium Oxide Activities in EAF Slags

    Science.gov (United States)

    Yan, Baijun; Li, Fan; Wang, Hui; Sichen, Du

    2016-02-01

    The activity coefficients of chromium in Cu-Cr melts were determined by equilibrating liquid copper with solid Cr2O3 in CO-CO2 atmosphere. The temperature dependence of the activity coefficients of chromium in Cu-Cr melts could be expressed as lg γ_{Cr}(s)^{0} = { 3 2 5 9( ± 1 8 6} )/T - 0. 5 9( { ± 0. 1} ). Based on the above results, the activities of bivalent and trivalent chromium oxide in some slags at 1873 K (1600 °C) were measured. The slags were equilibrated with Cu-Cr melts under two oxygen partial pressures ( {p_{O}_{ 2} }} } = 6.9 × 10-4 and 1.8 × 10-6 Pa, respectively). The morphology of the quenched slags and the solubility of chromium oxide in the melts were investigated by EPMA, SEM, and XRD. Under both oxygen partial pressures, the slags were saturated by the solid solution MgAl2- x Cr x O4- δ . At the low oxygen partial pressure (1.8 × 10-6 Pa), the content of Cr in the liquid phase varied from 0.4 to 1.6 mass pct with the total Cr content in the slags increasing from 1.3 to 10.8 mass pct. At the high oxygen partial pressure (6.9 × 10-4 Pa), the content of Cr in the liquid phase decreased to the level of 0.2 to 0.6 mass pct. Both the activities of CrO and Cr2O3 in slag were found to increase approximately linearly with the increase of the total Cr content in slag. While the oxygen partial pressure had minor effect on the activity of Cr2O3 in the slag, it had significant effect on the activity of CrO.

  20. Investigation on the Potentials of Cupola Furnace Slag in Concrete

    OpenAIRE

    Stephen Adeyemi Alabi; Joseph O. Afolayan

    2013-01-01

    The compressive strength of the concrete designed using blast cupola furnace slag and granulated cupola slag as a coarse aggregate and partial replacement for cement was investigated. A series of experimental studies were conducted involve concrete production in two stages. The first stage comprised of normal aggregate concrete (NAC) produced with normal aggregates and 100% ordinary Portland cement (OPC). Meanwhile, the second stage involved production of concrete comprising of cupola furnace...

  1. Chemical fractionation of some natural radionuclides in a soil contaminated by slags

    International Nuclear Information System (INIS)

    To investigate the chemical fractionation of 238U, 226Ra, 210Pb, and 228Ra in soils contaminated by slags from coal firing and from pyrite roasting, a sequential extraction method (modified Tessier procedure) has been applied. The following fractions were each extracted: 1, easily exchangeable; 2, bound to carbonates; 3, bound to iron-manganese oxides; 4; bound to organic matter; 5, persistently bound; 6, residual. In addition, the extractants were also analyzed for the insoluble matrix elements Al and Fe to provide some information on the effect of each extraction step on the dissolution of the matrix. The results show that the percentage amounts of these radio-nuclide in fractions 1 (238U and 210Pb released from the slag by the iron-manganese oxide extractant are subsequently reabsorbed rapidly to a considerable extent by soil minerals and thus do not appear in the iron-manganese oxide fraction 3 but rather in fractions 4 and 6. As a result of such redistribution processes, it will be almost impossible to predict quantitatively the chemical fractionation of radionuclides in contaminated soils by investigating pure slags only. 24 refs., 2 figs., 2 tabs

  2. Blast furnace slag-cement grout blends for the immobilization of technetium-containing wastes

    International Nuclear Information System (INIS)

    Mixed low-level radioactive and chemically toxic process treatment wastes from the Portsmouth Gaseous Diffusion Plant are stabilized by solidification in cement-based grouts. Conventional portland cement and fly ash grouts are shown to be very effective for retention of hydrolyzable heavy metals (including lead, cadmium, uranium, and nickel), but are marginally acceptable for retention of radioactive 99Tc (which is present in the waste as the highly mobile pertechnate anion). Addition of ground blast furnace slag to the grout is shown to reduce the effective diffusivity of technetium by several orders of magnitude; retention of technetium is improved by decreasing the waste loading in the grout or by increasing the proportion of blast furnace slag in the grout dry mix. The selective effect of slag is believed to be due to its ability to reduce Tc(VIII) to the less soluble Tc(IV) species. The addition of other reductive grout admixtures (e.g., sodium sulfide, ferrous ion, and powdered iron metal) also appear to improve the retention of technetium in grout. 31 refs., 2 figs., 25 tabs

  3. Analogue experimental study on centrifugal-air blast granulation for molten slag

    International Nuclear Information System (INIS)

    Blast furnace slag is a by-product in iron and steel production process which has a high yield with extremely high discharge temperature. Aiming at energy and water saving as well as emission reduction, dry granulation technique appears to be a good application for the treatment of blast furnace slag. In this study, a granulation technique combining a high-speed rotating cup with air blast is proposed. The performance of this design was investigated by adopting a mixture of rosin and paraffin wax as the analogue of blast furnace slag. The effects of rotating speed of the atomizer, liquid flow rate and blast air flow rate on particle size, particle mass distribution and fiber mass fraction were studied. The effect of the function of air blast on the granulation performance was particularly discussed. The results showed that at a higher rotating speed and a smaller liquid flow rate, smaller particles can be easily obtained, yet the fiber mass fraction also increases. However, the increasing blast air leads to the increase of particle size and fiber mass fraction. For the operating conditions tested in this study, over 60% of total mass of particles fall within the size range of 0.5–1 mm, which means that the present system has a good performance in centrifugal granulation

  4. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    International Nuclear Information System (INIS)

    Authors have been studying the absorption of CO2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60%.

  5. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    Science.gov (United States)

    Yokoyama, S.; Arisawa, R.; Hisyamudin, M. N. N.; Murakami, K.; Maegawa, A.; Izaki, M.

    2012-03-01

    Authors have been studying the absorption of CO2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60 %.

  6. Reuse of steel slag in bituminous paving mixtures.

    Science.gov (United States)

    Sorlini, Sabrina; Sanzeni, Alex; Rondi, Luca

    2012-03-30

    This paper presents a comprehensive study to evaluate the mechanical properties and environmental suitability of electric arc furnace (EAF) steel slag in bituminous paving mixtures. A variety of tests were executed on samples of EAF slag to characterize the physical, geometrical, mechanical and chemical properties as required by UNI EN specifications, focusing additionally on the volumetric expansion associated with hydration of free CaO and MgO. Five bituminous mixtures of aggregates for flexible road pavement were designed containing up to 40% of EAF slag and were tested to determine Marshall stability and indirect tensile strength. The leaching behaviour of slag samples and bituminous mixtures was evaluated according to the UNI EN leaching test. The tested slag showed satisfactory physical and mechanical properties and a release of pollutants generally below the limits set by the Italian code. Tests on volume stability of fresh materials confirmed that a period of 2-3 months is necessary to reduce effects of oxides hydration. The results of tests performed on bituminous mixtures with EAF slag were comparable with the performance of mixtures containing natural aggregates and the leaching tests provided satisfactory results. PMID:22305201

  7. The optimisation of the viscosity of lubricating slags used in the continuous casting of steel

    Science.gov (United States)

    Gheorghiu, Csaba Attila; Hepuť, Teodor; Popa, Erika

    2016-06-01

    In the steel continuous casting process, the mould lubrication has a very important technological role, with direct effects on the continuous cast blank quality. The lubrication process is directly influenced by the synthetic flux viscosity (slag thickness), which is determined on its turn by the chemical composition and the temperature. The researches made aimed to establish some correlation relationships between the viscosity, chemical composition and temperature, analytically and graphically expressed, by processing the data in the Matlab program. Based on these correlations the best chemical compositions of the lubrication fluxes are established.

  8. Study on aluminothermic reduction of V2O5: effect of slag chemistry

    International Nuclear Information System (INIS)

    Vanadium alloys are promising candidate materials for structural components of fusion reactors because of their superior high temperature thermal and physical properties, low cross section to neutrons, low activation properties and good resistance against neutron irradiation. Increased level of interstitial impurities like O and N in vanadium is known to have several detrimental effects on the workability and weldability of alloys. Activation consideration also place limitation on N content. In the present study, systematic work is done with the use of modern analytical techniques to better understand the science of the thermit process of vanadium so that it can be applied efficiently at bigger scale. In literature, generally CaO is used as a fluxing agent, to minimize excess heat and also for good slag metal separation in aluminothermy. Normally heat sinks are added in order to control the heat of reaction. This study shows that apart from the quantity, it is the nature of heat sink/flux, which plays an important role in controlling the heat of reaction, which subsequently result in better yield and quality of the product. Effect of various parameters like amount of heat sink/flux, nature of heat sink, excess aluminum and particle size of Al has been studied. Heat sink materials/ fluxes were added to control the vigorous nature of the reaction and a corresponding increase in slag volume (resulting in thicker slag layer) was also intended. Increased slag volume was expected to decrease the interaction of air with the molten metal thereby resulting in minimization of nitrogen in the final metal. This aspect is examined in detail in the present work. It will help in better understanding of the process as far as the contribution of nitrogen in thermit from air and starting material. In general, during the aluminothermic reduction, MgO walled reactors is used, but in this study it is shown that substantial amount of MgO also participate in the aluminothermy. The role

  9. Can iron-making and steelmaking slag products be used to sequester CO2? Passive weathering and active carbonation experiments.

    Science.gov (United States)

    Worrall, Fred; Dobrzański, Andrew

    2015-04-01

    The high calcium content of iron and steel-making slags has been highlighted as providing a suitable feedstock material and medium with which to sequester CO2 into geologically stable carbonate phases. Optimisation of the natural carbonation process provides the potential for increasing the degree of carbonation above that possible via passive weathering. This study has assessed the baseline passive carbonation potential of several different slag products (graded steel slag aggregate, pellite, GBFS) within the climate of the northern UK. This baseline was then used as a comparison to the carbonation values achieved by the same products when actively reacted in a CO2-rich environment. The active carbonation phase of the project involved a factorial experimental study of materials reacted at 1MPa/10MPa CO2 pressure and 25˚C/125˚C. This study has shown: 1) That active carbonation of these products can successfully sequester additional CO2. 2) Carbonation potential in general is highly dependent upon grain size within material types, 3) There is a material-dependant cost-benefit issue when using different active carbonation conditions as well as the choice to use active vs. passive carbonation. The median sequestration potential of the slag products in this study is equivalent to the total emissions from 910 people from the UK; the CO2 emissions from 10000 tonnes of cement production; or 340000 tonnes of steel production.

  10. Preparation of CaO-Al2O3-SiO2 system glass from molten blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    Ying Xu; Yong-zang Zhang; Lin-yan Hou; Xiang Lu

    2014-01-01

    To use the potential heat of molten blast furnace slag completely, a CaO-Al2O3-SiO2 system glass (MSG) was prepared from the molten industrial slag. The corresponding method proposed in this study utilized both slag and its potential heat, improving the production rate and avoiding the environmental pollution. Using appropriate techniques, an MSG with uniform color and superior performances was produced. Based on the experimental results and phase diagram, the chemical composition of MSG by mass is obtained as follows:CaO 27%-33%, SiO2 42%-51%, Al2O3 11%-14%, MgO 6%-8%, and Na2O+K2O 1%-4%. Thermodynamic processes of MSG preparation were analyzed, and the phases and microstructures of MSG were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that alkali metal oxides serve as the fluxes, calcium oxide serves as the stabilizer, and alumina reinforces the Si-O network. XRD and SEM analyses show that, the prepared MSG displays the glass-feature patterns, the melting process is more complete, and the melt viscosity is lowered with an increase in calcium oxide content;however, a continuous increase in slag content induces the crystalli-zation of glass, leading to the formation of glass subphase. The optimum content of molten slag in MSG is 67.37wt%. With respect to bend-ing strength and acid/alkali resistance, the performance of MSG is better than that of ordinary marble.

  11. Characterization of Ladle Furnace Slag from Carbon Steel Production as a Potential Adsorbent

    Directory of Open Access Journals (Sweden)

    Ankica Rađenović

    2013-01-01

    Full Text Available A promising type of steel slag for applications is the ladle furnace (LF slag, which is also known as the basic slag, the reducing slag, the white slag, and the secondary refining slag. The LF slag is a byproduct from further refining molten steel after coming out of a basic oxygen furnace (BOF or an electric arc furnace (EAF. The use of the LF slag in further applications requires knowledge of its characteristics. The LF slag characterization in this paper has been performed using the following analytical methods: chemical analysis by energy dispersive spectrometry (EDS, mineralogical composition by X-ray diffraction (XRD, surface area properties by the Brunauer-Emmett-Teller (BET and the Barrett-Joyner-Halenda (BJH methods, surface chemistry by infrared absorption (FTIR spectroscopy, and morphological analysis by scanning electron microscopy (SEM. The results showed that the main compounds are calcium, silicon, magnesium, and aluminium oxides, and calcium silicates under their various allotropic forms are the major compounds in the LF slag. Surface area properties have shown that the LF slag is a mesoporous material with relatively great BET surface area. The ladle furnace slag is a nonhazardous industrial waste because the ecotoxicity evaluation by its eluate has shown that the LF slag does not contain constituents which might in any way affect the environment harmfully.

  12. Desulfurization ability of refining slag with medium basicity

    Institute of Scientific and Technical Information of China (English)

    Hui-xiang Yu; Xin-hua Wang; Mao Wang; Wan-jun Wang

    2014-01-01

    The desulfurization ability of refining slag with relative lower basicity (B) and Al2O3 content (B=3.5−5.0;20wt%−25wt%Al2O3) was studied. Firstly, the component activities and sulfide capacity (CS) of the slag were calculated. Then slag−metal equilibrium experiments were carried out to measure the equilibrium sulfur distribution (LS). Based on the laboratorial experiments, slag composition was optimized for a better desulfurization ability, which was verified by industrial trials in a steel plant. The obtained results indicated that an MgO-saturated CaO−Al2O3−SiO2−MgO system with the basicity of about 3.5−5.0 and the Al2O3 content in the range of 20wt%−25wt%has high activity of CaO (aCaO), with no deterioration of CS compared with conventional desulfurization slag. The measured LS between high-strength low-alloyed (HSLA) steel and slag with a basicity of about 3.5 and an Al2O3 content of about 20wt%and between HSLA steel and slag with a basicity of about 5.0 and an Al2O3 content of about 25wt%is 350 and 275, respectively. The new slag with a basicity of about 3.5−5.0 and an Al2O3 content of about 20wt%has strong desulfurization ability. In particular, the key for high-efficiency desulfurization is to keep oxygen potential in the reaction system as low as possible, which was also verified by industrial trials.

  13. Separation of Iron Phase and P-Bearing Slag Phase from Gaseous-Reduced, High-Phosphorous Oolitic Iron Ore at 1473 K (1200 °C) by Super Gravity

    Science.gov (United States)

    Gao, Jintao; Zhong, Yiwei; Guo, Lei; Guo, Zhancheng

    2016-04-01

    In situ observation on the morphology evolution and phosphorous migration of gaseous-reduced, high-phosphorous oolitic iron ore during the melting process was carried out with a high-temperature confocal scanning laser microscope. The results showed that 1473 K (1200 °C) was a critical temperature at which the gangue minerals started to form into the slag phase while the iron grains remained in a solid state; in addition, the phosphorus remained in the slag phase. Since the separation of iron grains and P-bearing slag was not achieved at the low temperature under the conventional conditions, separate experiments of the iron phase and the P-bearing slag phase from gaseous-reduced, high-phosphorous oolitic iron ore at 1473 K (1200 °C) by super gravity were carried out in this study. Based on the iron-slag separation by super gravity, phosphorus was removed effectively from the iron phase at the temperature below the melting point of iron. Iron grains moved along the super-gravity direction, joined, and concentrated as the iron phase on the filter, whereas the slag phase containing apatite crystals broke through the barriers of the iron grains and went through the filter. Consequently, increasing the gravity coefficient was definitely beneficial for the separation of the P-bearing slag phase from the iron phase. With the gravity coefficient of G = 1200, the mass fractions of separated slag and iron phases were close to their respective theoretical values, and the mass fraction of MFe in the separated iron phase was up to 98.09 wt pct and that of P was decreased to 0.083 wt pct. The recovery of MFe in the iron phase and that of P in the slag phase were up to 99.19 and 95.83 pct, respectively.

  14. Maximizing carbon uptake and performance gain in slag-containing concretes through early carbonation

    Science.gov (United States)

    Monkman, Sean

    -cured concrete employed carbonated ladle slag as a fine aggregate. It is estimated that close to two million tonnes of CO2 could be sequestered into precast concrete annually in US and Canada if four building products, namely blocks, pavers, cement boards and fibreboards, are processed using carbonation-curing. The approximately 110 million tonnes of cement produced in North America annually are associated with emissions of about 74 million tonnes of CO2. The sequestration from carbonation-curing would represent an emission reduction of 2.7%. The capacity for carbon storage into precast concretes can be further increased if carbonation-treated aggregates are used.

  15. Steel Slag as an Iron Fertilizer for Corn Growth and Soil Improvement in a Pot Experiment

    Institute of Scientific and Technical Information of China (English)

    WANG Xian; CAI Qing-Sheng

    2006-01-01

    The feasibility of steel slag used as an iron fertilizer was studied in a pot experiment with corn. Slag alone or acidified slag was added to two Fe-deficient calcareous soils at different rates. Results showed that moderate rates (10 and 20 g kg-1)of slag or acidified slag substantially increased corn dry matter yield and Fe uptake. Application of steel slag increased the residual concentration of ammonium bicarbonate-diethylenetriamine pentaacetic acid (AB-DTPA) extractable Fe in the soils. The increase of extractable Fe was usually proportional to the application rate, and enhanced by the acidification of slag. Steel slag appeared to be a promising and inexpensive source of Fe to alleviate crop Fe chlorosis in Fe-deficient calcareous soils.

  16. Study on the Slag after Blast Furnace to KR of Chuanwei Steel Works%川威KR脱硫前渣研究

    Institute of Scientific and Technical Information of China (English)

    袁勇; 何运顺; 肖建华; 容水

    2012-01-01

    This paper studies the characteristics of hot metal and blast furnace slag of Chuanwei steel works and compares the deferent components of slag after blast furnace and right before KR desulfurization process.The changing characteristics and the changing reasons of the slag components from the blast furnace to KR process of Chuanwei steel works are analyzed.%通过对川威高炉铁水和高炉下渣的特性研究,比较铁水带渣和KR脱硫前渣的组成不同,分析从高炉下渣到川威KR前渣各组分的变化特征以及KR前渣各组分发生变化的原因。

  17. Effect of TiO2 Content on the Crystallization Behavior of Titanium-Bearing Blast Furnace Slag

    Science.gov (United States)

    Hu, Meilong; Wei, Ruirui; Yin, Fangqing; Liu, Lu; Deng, Qingyu

    2016-09-01

    The content of TiO2 has an important influence on both the basic structure and the crystallization behavior of titanium-bearing blast furnace (BF) slag. The results of thermodynamic calculations show that, when the mass content of TiO2 is smaller than 25%, CaTiO3 increases as the content of TiO2 increases. However, when the TiO2 content is more than 25%, the CaTiO3 content decreases and TiO2 gradually increases. The results of a confocal laser scanning microscopy (CLSM) experiment show that, when the TiO2 mass content is 10%, Ca2MgSi2O7 and Ca2Al2SiO7 are the main crystallized phases resulting from the molten slag. Furthermore, when the TiO2 mass content is 20%, CaMgSi2O6, Ca(Ti,Mg,Al)(Si,Al)2O7 and dendrite CaTiO3 are the crystallized phases, while when the TiO2 mass content increases to 30%, CaTiO3 is the sole phase. The discrepancy between the CLSM results and the thermodynamic calculations occurs mainly due to the high melting point of the titanium-bearing BF slag. During the cooling process for the molten slag, CaTiO3 is crystallized first, due to its high crystallization temperature. Furthermore, the molten slag is solidified in its entirety before the other phases crystallize.

  18. Assessment of Steel Slag from Metal Refineries in Ghana

    Directory of Open Access Journals (Sweden)

    C.K. Bempah

    2012-02-01

    Full Text Available Slags produced from metal refinery have been used in Ghana for several purposes including road, building and other constructions. However detailed compositions of these slags used are not very well known in Ghana and for that matter the industry players who use them for their constructions. It is for this reason that this work was conducted to ascertain the composition as well as the levels of the various oxides and metals in these slags. Neutron activation analysis coupled with gamma ray spectroscopy was used to determine the levels of these elements in the samples. Levels of the various oxides estimated were P2O5 0.06±0.01- 0.63±0.09, SiO2 20.61±3.09-23.39±3.50, Al2O3 3.81±0.06-4.29±0.06, MgO 3.85±0.53-5.25±0.78, Fe2O3 2.08±0.22-35.00±3.85 mg/kg composition. All the concentrations and compositions obtained are within the range of concentrations found in the Emery composition of slags and also typical of slags produced from an Electric-Arc Furnace (EAF.

  19. BUILDING MATERIALS AND PRODUCTS BASED ON SILICON MANGANESE SLAGS

    Directory of Open Access Journals (Sweden)

    BOLSHAKOV V. I.

    2016-05-01

    Full Text Available Raising of problem. Currently of particular relevance was given to the matter of introduction in manufacture of building materials and products, resource-saving techniques and technologies; integrated use of raw materials and materials that prevent or significantly reduce their harmful impact on the environment. This allows you to recycle hundreds of thousands of tons of the fiery liquid slags of silicon manganese and to develop effective structural materials that can replace metals, non-metallic building materials of natural origin, concretes, cast stone, plastics and refractories. Purpose. The study of the structure and properties of building materials and products from electric furnace slag of silicon manganese. Conclusion. Slags from the smelting of silicon manganese are classified as acidic. Their lime factor is in the range of 0.47–0.52. The composition of the slag located in the heterogeneous region SiO2 near the line of separation of cristobalite spread to the crystallization of wollastonite, according to the ternary system MnO-CaO-SiO2, which in consideration of their stability, allows the development of technology of building materials (gravel, sand, granulated slag, etc. and products (foundation blocks, road slabs, containers for transportation and storage of hazardous waste, and others.

  20. Preparation of calcium silicate absorbent from iron blast furnace slag.

    Science.gov (United States)

    Brodnax, L F; Rochelle, G T

    2000-09-01

    Calcium silicate hydrate (CSH) solids were prepared from hydrated lime and iron blast furnace slag in an aqueous agitated slurry at 92 degrees C. While it was hoped a minimal lime/slag ratio could be used to create near-amorphous CSH, the surface area of the product improved by increasing the lime/slag weight ratio to 2. The addition of gypsum to the lime/slag system dramatically improved the formation of surface area, creating solids with 139 m2/g after 30 hr of reaction when only a minimal amount of lime was present. The SO2 reactivity of solids prepared with gypsum greatly exceeded that of hydrated lime, achieving greater than 70-80% conversion of the alkalinity after 1 hr of reaction with SO2. The use of CaCl2 as an additive to the lime/slag system, in lieu of gypsum, also produced high-surface-area solids, 115 m2/g after 21 hr of reaction. However, the SO2 reactivity of these sorbents was relatively low given the high surface area. This emphasized that the correlation between surface area and SO2 reactivity was highly dependent on the solid phase, which was subsequently dependent on slurry composition. PMID:11055162

  1. Investigation of High-Temperature Slag/Copper/Spinel Interactions

    Science.gov (United States)

    De Wilde, Evelien; Bellemans, Inge; Campforts, Mieke; Guo, Muxing; Blanpain, Bart; Moelans, Nele; Verbeken, Kim

    2016-09-01

    An important cause for the mechanical entrainment of copper droplets in slags during primary and secondary copper production is their interaction with solid spinel particles, hindering the sedimentation of the copper droplets. In the present study, the interactions between the three phases involved (slag-Cu droplets-spinel solids) were investigated using an adapted sessile drop experiment, combined with detailed microstructural investigation of the interaction zone. An industrially relevant synthetic PbO-CaO-SiO2-Cu2O-Al2O3-FeO-ZnO slag system, a MgAl2O4 spinel particle, and pure copper were examined with electron microscopy after their brief interaction at 1523 K (1250 °C). Based on the experimental results, a mechanism depending on the interlinked dissolved Cu and oxygen contents within the slag is proposed to describe the origin of the phenomenon of sticking Cu alloy droplets. In addition, the oxygen potential gradient across the phases (i.e., liquid Cu, slag, and spinel) appears to affect the Cu entrainment, as deduced from a microstructural analysis.

  2. Analysis of the Optimum Usage of Slag for the Compressive Strength of Concrete

    OpenAIRE

    Han-Seung Lee; Xiao-Yong Wang; Li-Na Zhang; Kyung-Taek Koh

    2015-01-01

    Ground granulated blast furnace slag is widely used as a mineral admixture to replace partial Portland cement in the concrete industry. As the amount of slag increases, the late-age compressive strength of concrete mixtures increases. However, after an optimum point, any further increase in slag does not improve the late-age compressive strength. This optimum replacement ratio of slag is a crucial factor for its efficient use in the concrete industry. This paper proposes a numerical procedu...

  3. Development of Glass Ceramics Made From Ferrous Tailings and Slag in China

    Institute of Scientific and Technical Information of China (English)

    LIU Cheng-jun; SHI Pei-yang; ZHANG Da-yong; JIANG Mao-fa

    2007-01-01

    A great amount of ferrous tailings and slag cause severe damage to the ecological environment, which must be reclaimed and utilized. The composition, type, and characteristics of ferrous tailings and slag in China were introduced. The research status and the application outlook of glass ceramics made from ferrous tailings and slag were discussed. Glass ceramics made from ferrous tailings and slag can be applied to various fields, and it will be environmentally conscious materials in the 21st century.

  4. Petrogenetic characteristics of molten slag from the pyrolysis/melting treatment of MSW.

    Science.gov (United States)

    Saffarzadeh, Amirhomayoun; Shimaoka, Takayuki; Motomura, Yoshinobu; Watanabe, Koichiro

    2009-03-01

    MSW slag materials derived from four pyrolysis melting plants in Japan were studied from the viewpoint of petrology in order to discriminate the glass and mineral phases and to propose a petrogenetic model for the formation process of molten slag. Slag material is composed of two major components: melt and refractory products. The melt products that formed during the melting process comprise silicate glass, and a suite of minerals as major constituents. The silicate glass is essentially composed of low and high silica glass members (typically 30% and 50% of SiO(2), respectively), from which minerals such as spinels, melilite, pseudowollastonite, and metallic inclusions have been precipitated. The refractory products consist mainly of pieces of metals, minerals and lithic fragments that survived through the melting process. Investigations demonstrated that the low silica melts (higher Ca and Al contents) were produced at upper levels of high temperature combustion chamber HTCC, at narrower temperature ranges (1250-1350 degrees C), while the high silica melts formed at broader temperature ranges (1250-1450 degrees C), at the lower levels of HTCC. The recent temperature ranges were estimated by using CaOAl(2)O(3)SiO(2) (CAS) ternary liquidus diagram that are reasonably consistent with those reported for a typical combustor. It was also understood that the samples with a higher CaO/SiO(2) ratio (>0.74-0.75) have undergone improved melting, incipient crystallization of minerals, and extensive homogenization. The combined mineralogical and geochemical examinations provided evidence to accept the concept of stepwise generation of different melt phases within the HTCC. The petrogenesis of the melt products may therefore be described as a two-phase melt system with immiscible characteristics that have been successively generated during the melting process of MSW. PMID:18922688

  5. Experimental determination and numerical simulation of viscositites in slag-systems under gasification conditions; Experimentelle Bestimmung und numerische Simulation von Viskositaeten in Schlackesystemen unter Vergasungsbedingungen

    Energy Technology Data Exchange (ETDEWEB)

    Nentwig, Thomas

    2011-07-01

    Silica melts are reflected in many different industrial and natural processes such as slags in steel production and gasification of coal, glass in the glass making industry, lava in the volcanology and in lots of other fields. Rheological properties like the viscosity of this silica melts are really important in all of these processes. A general and good working viscosity model would help all scientists and engineers, who have to simulate and optimise these processes. First, it is important to have the possibility to measure viscosities of slags. As part of this PhD thesis a new high-temperature high-pressure rotational viscosimeter is developed for measurements up to {>=}1600 C and 20 bar. Particularly in relation to the coal gasification process this two parameters are really important, because coal gasification occurs under high temperatures and high pressures. With this new viscosimeter it is possible to measure slag viscosities under realistic gasification conditions. To show that the new viscosimeter works quite good viscosity measurements of four real slags have been done. The influence of pressure and atmosphere on viscosity have been examined. The measurements are also compared with different viscosity models. The Arrhenius- and Weymann-Equation have been determined and the correlation between viscosity and basicity of the slag has been evaluated. In the second part of the Phd thesis a new viscosity model is developed. The model is based on the structure inside the slag and consists in existing thermodynamic models. After a detailed literature research the model is developed for the SiO{sub 2}-Al{sub 2}O{sub 3}-Na{sub 2}O-K{sub 2}O system. The quality of this new model is estimated by comparing calculated viscosity values with measurements found during the literature research. The new model is also compared with other existing models for viscosity calculation.

  6. A Study on Suitability of EAF Oxidizing Slag in Concrete: An Eco-Friendly and Sustainable Replacement for Natural Coarse Aggregate.

    Science.gov (United States)

    Sekaran, Alan; Palaniswamy, Murthi; Balaraju, Sivagnanaprakash

    2015-01-01

    Environmental and economic factors increasingly encourage higher utility of industrial by-products. The basic objective of this study was to identify alternative source for good quality aggregates which is depleting very fast due to fast pace of construction activities in India. EAF oxidizing slag as a by-product obtained during the process in steel making industry provides great opportunity to utilize it as an alternative to normally available coarse aggregates. The primary aim of this research was to evaluate the physical, mechanical, and durability properties of concrete made with EAF oxidizing slag in addition to supplementary cementing material fly ash. This study presents the experimental investigations carried out on concrete grades of M20 and M30 with three mixes: (i) Mix A, conventional concrete mix with no material substitution, (ii) Mix B, 30% replacement of cement with fly ash, and (iii) Mix C, 30% replacement of cement with fly ash and 50% replacement of coarse aggregate with EAF oxidizing slag. Tests were conducted to determine mechanical and durability properties up to the age of 90 days. The test results concluded that concrete made with EAF oxidizing slag and fly ash (Mix C) had greater strength and durability characteristics when compared to Mix A and Mix B. Based on the overall observations, it could be recommended that EAF oxidizing slag and fly ash could be effectively utilized as coarse aggregate replacement and cement replacement in all concrete applications.

  7. A Study on Suitability of EAF Oxidizing Slag in Concrete: An Eco-Friendly and Sustainable Replacement for Natural Coarse Aggregate

    Directory of Open Access Journals (Sweden)

    Alan Sekaran

    2015-01-01

    Full Text Available Environmental and economic factors increasingly encourage higher utility of industrial by-products. The basic objective of this study was to identify alternative source for good quality aggregates which is depleting very fast due to fast pace of construction activities in India. EAF oxidizing slag as a by-product obtained during the process in steel making industry provides great opportunity to utilize it as an alternative to normally available coarse aggregates. The primary aim of this research was to evaluate the physical, mechanical, and durability properties of concrete made with EAF oxidizing slag in addition to supplementary cementing material fly ash. This study presents the experimental investigations carried out on concrete grades of M20 and M30 with three mixes: (i Mix A, conventional concrete mix with no material substitution, (ii Mix B, 30% replacement of cement with fly ash, and (iii Mix C, 30% replacement of cement with fly ash and 50% replacement of coarse aggregate with EAF oxidizing slag. Tests were conducted to determine mechanical and durability properties up to the age of 90 days. The test results concluded that concrete made with EAF oxidizing slag and fly ash (Mix C had greater strength and durability characteristics when compared to Mix A and Mix B. Based on the overall observations, it could be recommended that EAF oxidizing slag and fly ash could be effectively utilized as coarse aggregate replacement and cement replacement in all concrete applications.

  8. Role of prereduced pellets in the slag foaming in modern EAFs

    Science.gov (United States)

    Kozhukhov, A. A.

    2013-06-01

    The problems of electric arc furnace slags are considered, and the role of prereduced pellets in the slag foaming in electric arc furnaces is studied. The optimum rate of loading of prereduced pellets into a furnace that ensures effective steelmaking slag foaming is determined as a function of the degree of pellet prereduction.

  9. Effects of slag and fly ash in concrete in chloride environment

    NARCIS (Netherlands)

    Polder, R.B.

    2012-01-01

    This paper addresses experience from The Netherlands with blast furnace slag and fly ash in concrete in chloride contaminated environments, both from the field and the laboratory. Use of slag produced in The Netherlands started in the 1930s and CEM III/B LH HS, with typically 70% slag, became the do

  10. On the nature of iron-chromium oxides in stainless steel steelmaking slags

    Science.gov (United States)

    Matteazzi, P.; Magrini, M.; Ramous, E.

    1986-02-01

    A number of slags from electric steelmaking production of AISI 420 and AISI 304 steels, were examined by Mössbauer spectroscopy. The slag samples were taken before and after oxygen blowing. The slag constitution showed the presence of a metallic part, MO mixed oxide and Fe-Cr spinel (Fe2+ Fe{x/3+} Cr2-xO4' x<1).

  11. On the nature of iron-chromium oxides in stainless steel steelmaking slags

    International Nuclear Information System (INIS)

    A number of slags from electric steelmaking production of AISI 420 and AISI 304 steels, were examined by Moessbauer spectroscopy. The slag samples were taken before and after oxygen blowing. The slag constitution showed the presence of a metallic part, MO mixed oxide and Fe-Cr spinel. (Auth.)

  12. Pb(II) removal from aqueous solution by a low-cost adsorbent dry desulfurization slag

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Qiong; You, Ruirong [College of Materials Science and Engineering, Fuzhou University, New Campus, Minhou, Fujian Province 350108 (China); Clark, Malcolm [Marine Ecology Research Centre, School of Environment, Science and Engineering, Southern Cross University, P.O. Box 157, Lismore, NSW 2480 (Australia); Yu, Yan, E-mail: yuyan_1972@126.com [College of Materials Science and Engineering, Fuzhou University, New Campus, Minhou, Fujian Province 350108 (China)

    2014-09-30

    Highlights: • Dry desulfurization slag, solid waste, was an efficient adsorbent for lead removal. • The adsorption of Pb{sup 2+} onto dry desulfurization slag was generally monolayer. • The rate limiting step in the adsorption process of Pb{sup 2+} was chemisorption. • Pb{sup 2+} was absorbed onto the surface of the sample adsorbent only. • The adsorbent was low-cost and could be recycled. - Abstract: A collectable and non-sintered material prepared as hollow cylindrical shaped pellet from dry desulfurization slag (FGD ash) and ordinary Portland cement (OPC) for wastewater treatments is tested. The characteristic results of powder X-ray diffraction (XRD) and infrared absorption spectroscopy (IR) show that –OH, CO{sub 3}{sup 2−}, SO{sub 3}{sup 2−} and SO{sub 4}{sup 2−} are the possible functional groups responsible for Pb uptake. Adsorption data indicate that Pb removal is pH dependent and optimal at pH 6, with a very rapid initial removal that reaches equilibrium in about 90 min. A maximum removal of 99.2% is seen for 5 mg/L (pH of 6); higher initial Pb concentrations reduce overall removal efficiencies, but generate higher surface loadings. Adsorption process correlates well with both Langmuir and Freundlich models, although the Langmuir isotherm is more favored, providing a maximum adsorption capacity (Qm) of 130.2 mg/g (13 wt%). Pseudo-second order rate kinetic model best describes the Pb removal, and calculated R{sub L} values between 0 and 1, indicate a favored adsorption process that is chemisorption limited. SEM and EDAX analysis of the surface and fracture surface show that Pb occurs as surface precipitates and that Pb is not distributed to the inner core of the pellet. This study demonstrates that dry FGD ash could be successfully used for wastewater Pb removal.

  13. Effects of slag fineness on durability of mortars

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In recent years, the usages of by-products and wastes in industry have become more important. The importance of the sustainable development is also of increasing. The utilizations of wastes, as mineral admixture or fine aggregate, reduce the consumption of the natural resources and improve the durability of concrete. In this study, the effect of the fineness on the high temperature and sulphate resistances of concrete mortar specimens, produced with ground granulated blast-furnace slag (GBFS)replacing cement, is investigated. The compressive and flexural strength test results for all series related to durability effects,exposing temperature and solutions, exposure times for these durability effects, slag content and fineness are discussed. Consequently, the optimum slag contents are determined for producing the sulphate and high temperature resistant mortars.

  14. High-Temperatures Rheometric Analysis Of Selected Heterogeneous Slag Systems

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-06-01

    Full Text Available It is known that the dynamic viscosity coefficient of slag – with an increased titanium compounds content in the reducing conditions of the blast furnace - may rapidly change. The products of the reduction reaction, precipitation and separation of titanium compounds are responsible for the thickening effect of the slag and the problems of permeability of blast furnace, causing anomalies in the dipping zone. The presence of solid components (particles in the melts determines the rheological character of the entire system. Identifying the rheological character of semi-solid slag systems provides opportunities for the development of mathematical modeling of liquid phase flows in a dripping zone of the blast furnace, allowing e.g to indentify the unstable parts of a metallurgical aggregate.

  15. Pyrochemical recovery of plutonium from calcium fluoride reduction slag

    Science.gov (United States)

    Christensen, D.C.

    A pyrochemical method of recovering finely dispersed plutonium metal from calcium fluoride reduction slag is claimed. The plutonium-bearing slag is crushed and melted in the presence of at least an equimolar amount of calcium chloride and a few percent metallic calcium. The calcium chloride reduces the melting point and thereby decreases the viscosity of the molten mixture. The calcium reduces any oxidized plutonium in the mixture and also causes the dispersed plutonium metal to coalesce and settle out as a separate metallic phase at the bottom of the reaction vessel. Upon cooling the mixture to room temperature, the solid plutonium can be cleanly separated from the overlying solid slag, with an average recovery yield on the order of 96 percent.

  16. Structure and Vibrational Spectra of Slags Produced from Radioactive Waste

    Science.gov (United States)

    Malinina, G. A.; Stefanovsky, S. V.

    2014-05-01

    The structure of the anionic motif of aluminosilicate and aluminoborosilicate glasses containing simulated slags from a solid radioactive waste incinerator was studied by IR and Raman spectroscopy. Spectra of melted slag were consistent with Si-O tetrahedra with various numbers of bridging O ions and Al-O tetrahedra embedded in the Si-O network in the slag vitreous and crystalline phases (nepheline, nagelschmidtite). Vibrations of doubly and triply bound Si-O tetrahedra and Al-O tetrahedra embedded between them were mainly responsible for the spectra as the content of sodium disilicate fl ux and the glass fraction in the materials increased. Addition of sodium tetraborate fl ux caused the appearance of B-O vibrations of predominantly three-coordinate B and a tendency toward chemical differentiation preceding phase separation.

  17. Accelerated carbonation of steel slags using CO2 diluted sources: CO2 uptakes and energy requirements

    OpenAIRE

    Renato eBaciocchi; Giulia eCosta; Alessandra ePolettini; Raffaella ePomi; Alessio eStramazzo; Daniela eZingaretti

    2016-01-01

    This work presents the results of carbonation experiments performed on Basic Oxygen Furnace (BOF) steel slag samples employing gas mixtures containing 40 and 10% CO2 vol. simulating the gaseous effluents of gasification and combustion processes respectively, as well as 100% CO2 for comparison purposes. Two routes were tested, the slurry phase (L/S=5 l/kg, T=100 °C and Ptot=10 bar) and the thin film (L/S =0.3-0.4 l/kg, T=50 °C and Ptot=7-10 bar) routes. For each one, the CO2 uptake achieved as...

  18. Corrosion of Refractory Alumina-Graphite and Alumina-Graphite-Zirconia in Slag Containing Titania

    Institute of Scientific and Technical Information of China (English)

    XU Yuan; LIU Qing-cai; BAI Chen-guang; CHEN Deng-fu; Joseph W Newkirk

    2004-01-01

    The corrosion of refractory alumina-graphite and alumina-graphite-zirconia in the slag containing titania was studied by immersion tests (quasi-static and dynamic tests). Combining direct observation with microscopic investigations, a mechanism for corrosion was proposed based on the oxidation of graphite and the dissolution of refractory components. During the corrosion process, there are some special phenomena and laws that can be explained by the relation between the corrosion rate and the TiO2 mass percent, the rotational refractory velocity and the morphology of the deteriorated layer.

  19. Chemical recycling of municipal waste slag by using phase separation

    OpenAIRE

    Nanba, Tokuro; Kuroda, Yutaro; Sakida, Shinichi; Benino, Yasuhiko

    2009-01-01

    A chemical recycling method by using phase separation was applied to municipal waste slags. Glasses were prepared from incineration ash and ash-melted slag, where B(2)O(3) was added to promote phase separation. The glasses were heat-treated at temperatures higher than their glass transition temperatures, and they were soaked in hydrochloric acid, leaching CaO, Fe(2)O(3), K(2)O, and S. Transparent and colorless solids containing ca. 80 mass% of SiO(2) were successfully obtained as residues. It...

  20. Alternative concrete based on alkali-activated slag

    OpenAIRE

    Puertas, F.; Mejía de Gutiérrez, R.; Bernal, S.; Rodríguez, E.

    2008-01-01

    This article reports the results of related to on the performance of concrete made with waterglass (Na2SiO3•nH2O + NaOH)-activated Colombian granulated blast furnace slag. The mechanical strength and durability properties this alkali-activated slag concrete (AAS) were compared to the properties of ordinary Portland cement concrete (OPC) with the same proportion of binder, which ranged from 340 to 512 kg per m3 of concrete. The results indicated that increasing the proportion ...

  1. 激发水淬锰渣与钢渣的活性用作细掺料砂浆的试验研究%Study on Activated Water-granulation Manganese Slag and Steel Slag Used as Fine Mortar Mixture

    Institute of Scientific and Technical Information of China (English)

    刘荣进; 王英; 陈平; 覃定晓; 姚赟; 凌逢秒

    2011-01-01

    A great deal of water-granulation manganese slag and steel slag discharged by Guangxi metallurgy industry is studied to be used as fine mortar mixture. Through analysis of the basic properties of manganese slag and steel slag, it is found that activity index of manganese slag is only 70 % ~ 80 %, lower than the standard,so it must be activated. It is shown from research that the activator prepared by gypsum and lime mixed with fine flyash can effectively improve activity index of slag. The optimum process condition of activator and basic mixture is determined through test. Activated mineral fine mixture, i.e. manganese slag is prepared by separately grinding.%对广西冶金行业排放的大量水淬锰渣、钢渣开展了用作细掺料砂浆的研究.经对锰渣、钢渣的基本性质分析发现,锰渣活性指数仅为70%~80%,活性偏低,必须对活性进行激发.研究表明,以石膏、石灰自制的激发剂为活性激发剂,并掺入磨细粉煤灰,可有效提高渣料的活性指数.通过试验确定了激发剂与基础配料的较优工艺条件,并通过分别粉磨制备了活性矿物细掺料-锰渣矿粉.

  2. Researches on the influence of the slags formed in the installations on the hydrogen removal efficiency

    Directory of Open Access Journals (Sweden)

    Drǎgoi, F.

    2011-12-01

    Full Text Available Modern technology requires ever more high-quality steel and special steels, with properties corresponding to very different purposes. Because of the interdependence of the factors that determine the overall quality of the steel and those who determine the gas content, this is an issue of growing importance for the development, treatment and casting of steel. Slag plays an important part in the development phase no matter the process phase is. The influence of synthetic slags during LF treatment facility is examined based on the degree of removal of hydrogen. After processing the experimental data there has been established the optimal basicity variation on which one can determine the chemical composition of slag (CaO, SiO2, Al2O3, MgO for the secondary treatment of steel.

    La técnica moderna necesita cada vez más acero de calidad superior y aceros especiales, con propiedades adecuadas a unos propósitos muy amplios. Gracias a la interdependecia entre los factores que determinan el contenido de gases esta constituye un problema cada vez más importante para la elaboración, tratamiento y fundición de los aceros. Una gran importancia en el proceso de elaboración le corresponde a la escoria independientemente de la fase del proceso. Se analiza la influencia de la escoria sintética durante el tratamiento en la instalación LF sobre el grado de eliminación del hidrogeno. Después de procesar los datos experimentales se establecieron los campos óptimos de variación de la basicidad en base a la cual se puede determinar la composición química de la escoria (CaO, SiO2, Al2O3, MgO para el tratamiento secundario del acero.

  3. Preliminary assessment of a method utilizing carbon dioxide and steelmaking slags to produce precipitated calcium carbonate

    International Nuclear Information System (INIS)

    Highlights: ► An NH4-salt-based method utilizes CO2 and steelmaking slags to produce pure CaCO3. ► It was determined if its economic potential warrants moving forward. ► Despite small solvent losses, the method was found to have economical potential. ► The method has significant CO2 emissions reduction potential. ► Scaling up the reactor will allow for a more detailed design for the process. -- Abstract: One of the options that can contribute to the reduction of carbon dioxide emissions for climate change mitigation is the so-called CO2 sequestration by mineral carbonation, or CO2 mineral sequestration. Steel manufacturing could benefit from this option by utilizing its own by-products, i.e. steelmaking slags to combine with CO2. We have recently studied a method, where aqueous solution of ammonium salt (e.g. ammonium acetate, ammonium nitrate and ammonium chloride) is used to extract calcium selectively from the steel converter slag, followed by precipitation of pure calcium carbonate by bubbling CO2 through the produced solution. The ammonium salt solution is recovered and re-used. The purpose of this research was to determine if the economic potential of the method warrants moving forward to large-scale application. Despite the small solvent losses, the method was found to have economical potential. In addition, it has significant CO2 emission reduction potential as well. Scaling up the reactor from the small laboratory scale will allow more detailed design for the process to be made followed by a full economical evaluation including all of the important operational and capital investment costs.

  4. Future Resources for Eco-building Materials: I.Metallurgical Slag

    Institute of Scientific and Technical Information of China (English)

    XU Delong; LI Hui

    2009-01-01

    In order to make an effectivily recycle use of iron and steel slags that are main industrial wastes generated in Chinese metallurgical industry,the current technologies for reprocessing and recycling these wastes into eco-building materials were reviewed,such as preparing cement-steel slag blended cement with steel slag after metal recovery,using the fine powder of blast furnace slag (BFS)for manufacturing slag cement and high performance concrete.A further research on using these available resources more efficiently were discussed.

  5. Characterization of ancient Indian iron and entrapped slag inclusions using electron, photon and nuclear microprobes

    Indian Academy of Sciences (India)

    P Dillmann; R Balasubramaniam

    2001-06-01

    Compositional and structural information were obtained from an ancient 1600-year old Indian iron using microprobe techniques (EDS, XRD and PIXE). Several different local locations in the iron matrix and in the entrapped slag inclusions were analyzed. The P content of the metallic iron matrix was very heterogeneous. Lower P contents were observed in the regions near slag inclusions. This was correlated to the dephosphorization capacity of the slag. The crystallized phases identified in the slag inclusions were wüstite and fayalite. The compositions of the slag inclusions were relatively homogeneous.

  6. Distribution behavior of Copper and Tin between FeO-rich slag and iron solution

    Institute of Scientific and Technical Information of China (English)

    李长荣; 洪新; 郑少波; 蒋国昌

    2004-01-01

    The distribution behavior of residual elements copper and tin between FeO-rich slag and iron solution was investigated under the condition of an induction furnace. The results indicate that a part of copper and tin is incidently oxidized when oxygen is blasted into bath to react with iron element. The distribution ratio of copper and tin between slag and metal is about 0.1. Phenomena of Cu and Sn elements segregation and accumulation in slag were observed by means of EPMA analysis. The distribution ratio of copper and tin between slag and metal may descend with increasing of CaO content in slag.

  7. Thermodynamics of Gold Dissolution Behavior in CaO-SiO2-Al2O3-MgOsat Slag System

    Science.gov (United States)

    Han, Yun Soon; Swinbourne, Douglas R.; Park, Joo Hyun

    2015-12-01

    Gold solubility in the CaO-SiO2-Al2O3-MgOsat slag system was measured at 1773 K (1500 °C) under a CO2-CO atmosphere over a wide range of compositions, i.e., 8 to 40 mass pct CaO, 26 to 50 mass pct SiO2, and 0 to 36 mass pct Al2O3, to determine the dissolution mechanism of gold in the CaO-based metallurgical slags. Gold solubility in the present slag system increased with increasing oxygen partial pressure and increasing activity of CaO. From the thermodynamic analysis, the dissolution mechanism of gold into the (alumino-)silicate melts is proposed as follows according to the activity of basic oxide, which indicates that the predominant species of gold is dependent on slag basicity. {Au}(s) + 1/4{O}2 (g) + 1/2( {{O}^{2 - } } ) = ( {{AuO}^{ - } } ),quad ( {a_{BO} 0.1} ) The enthalpy change for the dissolution of gold into the CaO-SiO2-Al2O3-MgOsat slag system was measured to be about -80 kJ/mol, indicating that the gold dissolution is exothermic. From the iso-Au solubility contours, the dominant factor affecting the gold dissolution behavior is the (CaO + MgO)/SiO2 ratio, whereas the influence of Al2O3 was negligible. Consequently, less basic slags and higher processing temperatures, in conjunction with a strongly reducing atmosphere, are recommended to increase gold recovery during pyro-processing of Au-containing e-wastes.

  8. Use of Slag/Sugar Cane Bagasse Ash (SCBA) Blends in the Production of Alkali-Activated Materials

    OpenAIRE

    María V. Borrachero; Jordi Payá; José Monzó; Lourdes Soriano; Mauro M. Tashima; José L.P. Melges; Jorge L. Akasaki; Vinícius N. Castaldelli

    2013-01-01

    Blast furnace slag (BFS)/sugar cane bagasse ash (SCBA) blends were assessed for the production of alkali-activated pastes and mortars. SCBA was collected from a lagoon in which wastes from a sugar cane industry were poured. After previous dry and grinding processes, SCBA was chemically characterized: it had a large percentage of organic matter (ca. 25%). Solutions of sodium hydroxide and sodium silicate were used as activating reagents. Different BFS/SCBA mixtures were studied, replacing part...

  9. 直接还原含钛炉渣亚熔盐法制备钛白粉工艺研究%Study on Preparation of TiO2 Pigment with Sub-molten Salt Process from Titanium-bearing Slag Obtained in Direct-reduction Ironmaking

    Institute of Scientific and Technical Information of China (English)

    王淑奕; 金英杰; 初景龙; 齐涛

    2013-01-01

    Using titaniferous slag from the process of ‘ coal-based direct reduction in rotary hearth furnace -further reduction and smelting and separation in electric furnace’ as raw material,TiO2 Pigment with a content of titanium dioxide over 98% was produced by sub-molten salt process.The optimum testing conditions for the production were studied,aiming to find out the optimum reaction time,alkaline ratio,reaction temperature,and granularity of the raw material.After multistage solid-state ion exchange and removal of impurities,titaniferous solution (CTio2 =80 g/L,effective acid coefficient F =2.0) was prepared from the intermediate product sodium metatitantate.Through hydrolysis,metatitanic acid with a particle size of D (0.5) =.2 μn was obtained,and then it could be calcined to anatase TiO2 products.%以“转底炉煤基直接还原一电炉深还原、熔分工艺”得到的含钛炉渣为原料,经过亚熔盐法钛白工艺得到纯度在98%以上的二氧化钛产品.研究了亚熔盐法钛白工艺中反应最佳试验条件,得到最优的反应时间、碱矿比、反应温度、原料粒度;中间产物偏钛酸钠经多级固态离子交换、除杂制得钛液(CTio2=180 g/L、有效酸系数F=2.0);水解后制得偏钛酸粒度D(0.5)=1.2μm;经煅烧得到锐钛型二氧化钛产品.

  10. Measurement of CaO-SiO2-SaCl2 slag density by an improved Archimedean method

    OpenAIRE

    Wang Y; Morita K.

    2015-01-01

    In order to optimize the removal of boron during the refining of slag to obtain solar grade silicon, the density of molten slag was measured by an improved Archimedean method within a temperature range from 1073 to 1373 K. It was found that the density of molten slag at 1723 K can be deduced by linear fitting, and that the slag density decreases with increasing temperature. However, a reduction in slag density occurs with decreasing CaO concentration. An in...

  11. Moessbauer, XRD, NAA and XRF study of archaeological slag

    International Nuclear Information System (INIS)

    In 1960, remains of four furnaces from Early Medieval Age were excavated in Nitra. Because a lot of glass-like findings were found on this site the function of furnaces was considered as being used for production of glass even though no analytical tests were performed. These dig-outs were divided into two groups: The first group contains dark glass-like archaeological fragments which were interpreted as a waste (slag) of a glass production. The second group consists of archaeological artefacts which were thought to be a slag from iron production. The main aim of this work is to investigate these two types of archaeological artefacts. Employing standard transmission geometry Moessbauer effect experiments, iron crystallographic sites are identified and compared. In all samples, Fe2+ and Fe3+ structural positions were revealed. In addition, some of the archaeological artefacts that are presumably coming from glass production show traces of metallic iron. On the other hand, slag from iron production exhibit minute contribution of iron oxides in several instances. Additional information about the composition of slag is obtained from X-ray diffraction (XRD), neutron activation analysis (NAA), and X-ray fluorescence (XRF) measurements. (authors)

  12. ELECTROCHEMICAL MEASUREMENTS OF COMPONENT ACTIVITIES IN METALLURGICAL SLAGS

    Institute of Scientific and Technical Information of China (English)

    O. Volkova; P.R. Scheller; D. Janke

    2003-01-01

    The up-to-date status of FeO, CaO, SiO2, P2 O5, Ti2 O3 and Cr2 O3 activity measure-ments in metallurgical slags using electrochemical sensors is outlined. A descriptionof theoretical concepts and practical sensors is presented including their determiningfeatures.

  13. Application of aluminum slag incorporated in lightweigh aggregate

    International Nuclear Information System (INIS)

    The use of industrial waste materials as additives in the manufacture of ceramic product has been attracting a growing interest in the last few years and is becoming common practice. The main purpose of this work is to evaluate the possibility of incorporation of aluminum slag into clay materials. Expansive clays are obtained from a pyro plastic expansion, and are usually employed like lightweight aggregate in structural concrete as ornamental garden products. The characterization of the aluminum slag and clay materials was carried out by Xray fluorescence spectrometry, Xray diffraction, granulometry, differential thermal analysis, thermal gravimetry (DTA and TG) and scanning electron microscopy. The studied compositions contained 5, 10, 15 and 20 weight % of aluminum slag into clay mass. The linear expansion, mass variation, apparent specific mass and water absorption of all compositions were determined. Leaching and solubilization experiments were also performed. The main results show the viability of using up to 5 wt% aluminum slag for producing expansive clays with characteristics within the accepted standards. (author)

  14. Dephosphorization of Steelmaking Slag by Leaching with Acidic Aqueous Solution

    Science.gov (United States)

    Qiao, Yong; Diao, Jiang; Liu, Xuan; Li, Xiaosa; Zhang, Tao; Xie, Bing

    2016-09-01

    In the present paper, dephosphorization of steelmaking slag by leaching with acidic aqueous solution composed of citric acid, sodium hydroxide, hydrochloric acid and ion-exchanged water was investigated. The buffer solution of C6H8O7-NaOH-HCl system prevented changes in the pH values. Kinetic parameters including leaching temperature, slag particle size and pH values of the solution were optimized. The results showed that temperature has no obvious effect on the dissolution ratio of phosphorus. However, it has a significant effect on the dissolution ratio of iron. The dephosphorization rate increases with the decrease of slag particle size and the pH value of the solution. Over 90% of the phosphorus can be dissolved in the solution while the corresponding leaching ratio of iron was only 30% below the optimal condition. Leaching kinetics of dephosphorization follow the unreacted shrinking core model with a rate controlled step by the solid diffusion layer, the corresponding apparent activation energy being 1.233 kJ mol-1. A semiempirical kinetic equation was established. After leaching, most of the nC2S-C3P solid solution in the steelmaking slag was selectively dissolved in the aqueous solution and the iron content in the solid residue was correspondingly enriched.

  15. Micronutrient availability from steel slag amendment in peatmoss substrates

    Science.gov (United States)

    The objective of this research was to determine the suitability of a steel slag product for supplying micronutrients to container-grown floriculture crops. Geranium (Pelargonium xhortorum 'Maverick Red') and tomato (Solanum lycopersicon 'Megabite') were grown in 11.4 cm containers with a substrate ...

  16. Radiological characterization of the coal ash and slag from Kastel Gomilica, Croatia

    Energy Technology Data Exchange (ETDEWEB)

    Lovrencic, I.; Orescanin, V.; Barisic, D.; Mikelic, L.; Rozmaric Macefat, M.; Lulic, St. [Rudjer Boskovic Institute, Zagreb (Croatia); Pavlovic, G. [Zagreb Univ., Faculty of Science, Dept. of Mineralogy and Petrography (Croatia)

    2006-07-01

    objective of this study was radiological characterization of slag and ash produced in a thermo electric unit of the former 'Adriavinil' chemical factory as a by-product of coal combustion and deposited in the Kastel Gomilica region, Croatia. The waste material was deposited in the 'old' regulated and the 'new' unregulated part of the depot. 33 samples were analyzed to obtain a preliminary data on the present state of the new unregulated part of the depot. Activities of the selected radionuclides (40 K, 232 Th, 235 U and 226 Ra) were measured using gamma-spectrometry method. 238 U activity was calculated from the assumed natural 235 U /238 U activity ratio. It is found that there is a dependence of the activities of the selected radionuclides on the activities of the coal used for energy production in the power unit. The content of 232 Th, 226 Ra and 238 U in slag and ash increased several times during the combustion process. Investigated slag and ash showed a significant variability in their activities of selected radionuclides due to a different origin of coal used in the thermoelectric unit of the factory. The waste material was characterized by high activity of naturally occurring 238 U, 235 U and 226 Ra. 226 Ra and 238 U activities were up to 50 times higher than their average activities characteristic for surrounding soils developed on flysch sediments. 40 K and 232 Th showed no elevation compared to soil activities. Mineralogical analysis has been made as well. (authors)

  17. Accelerated carbonation of steelmaking slags in a high-gravity rotating packed bed

    International Nuclear Information System (INIS)

    Highlights: ► The carbonation conversion in a RPB was higher than that in traditional reactors. ► The optimum conditions were operated at 750 rpm and 65 °C for 30 min. ► The product on BOF slag was identified as crystallized calcite based on SEM and XRD. ► The diffusivity ranged from 10−7 to 10−6 cm2 s−1 based on the shrinking core model. - Abstract: Carbon dioxide (CO2) sequestration using the accelerated carbonation of basic oxygen furnace (BOF) slag in a high-gravity rotating packed bed (RPB) under various operational conditions was investigated. The effects of reaction time, reaction temperature, rotation speed and slurry flow rate on the CO2 sequestration process were evaluated. The samples of reacted slurry were analyzed quantitatively using thermogravimetric analysis (TGA) and atomic absorption spectrometry (AAS) and qualitatively using X-ray diffraction (XRD), scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDX), and transmission electron microscopy (TEM). The sequestration experiments were performed at a liquid-to-solid ratio of 20:1 with a flow rate of 2.5 L min−1 of a pure CO2 stream under atmospheric temperature and pressure. The results show that a maximum conversion of BOF slag was 93.5% at a reaction time of 30 min and a rotation speed of 750 rpm at 65 °C. The experimental data were utilized to determine the rate-limiting mechanism based on the shrinking core model (SCM), which was validated by the observations of SEM and TEM. Accelerated carbonation in a RPB was confirmed to be a viable method due to its higher mass-transfer rate.

  18. Mineral Liberation of Magnetite-Precipitated Copper Slag Obtained via Molten Oxidation by Using High-Voltage Electrical Pulses

    Science.gov (United States)

    Fan, Yong; Shibata, Etsuro; Iizuka, Atsushi; Nakamura, Takashi

    2016-10-01

    Our proposed method, i.e., a controlled molten oxidation process under 1 vol pct oxygen, leads to selective precipitation of magnetite in a copper smelter slag for downstream iron separation. In the present study, the preroasted magnetite precipitated copper slag was treated via magnetite liberation, which was realized by using high-voltage electrical pulses. The mineral distribution was determined by using a laser microscope and its image analysis; and it revealed that the 100- µm under-sieve product contains approximately 70 pct of liberated mineral particles. The study affirms the positive outcome of using this new technology for comminution to obtain micrometer-scale particles that yield monominerals via selective liberation. Using magnetic separation, iron was capable of finally separating into high- and low-iron-bearing concentrate and tailing that can be used in specific applications.

  19. 木薯渣发酵饲料的工艺筛选%Screening of technology in cassava slag fermentation feed

    Institute of Scientific and Technical Information of China (English)

    艾必燕; 刘长忠; 陈建康; 杨扬; 米本中; 黄倩妮; 樵星芳

    2012-01-01

    Using cassava slag as the main raw material, with aspergillus, trichoderma viride and rhizopus R2 for fermentation strains, the test is to optimize cassava slag fermentation technology producing tropina feed. The appropriate conditions of cassava slag fermentation are that adding amount of liquid spawn is 3%, adding amount of nitrogen source is 10%, fermentation temperature is 37 ℃, fermentation time is 4 days. Cassava slag is a mixture, its highest level of non-nitrogen compounds is 78.7%, main component is soluble starch compounds (such as monosaccharide and starch), but its crude protein content is very low, amino acid composition is extremely uneven, it has poor effect to feed cassava slag directly, so most of the cassava slag cannot be used, which not only causes the waste of resources, but also seriously pollutes environment. Processing cassava slag into feed materials can make full use of the waste in starch industry, it is favorable to the environment protection, and it also can significantly reduce the cost of feed, improve the utilization value and economic benefits of cassava slag.%以木薯生产中产生的废渣为主要原料,以黑曲霉、绿色木霉和根霉R2为发酵菌种,优化木薯渣发酵生产菌体蛋白饲料的工艺.初步确定了木薯渣发酵的适宜条件,即液体菌种添加量为3%,氮源添加量为20%,发酵温度37℃,发酵时间为4d,经试验验证,此发酵条件下发酵饲料中粗蛋白含量较高,可达到蛋白饲料对蛋白质含量的要求.通过处理木薯渣变为动物的饲料原料,不仅可充分利用淀粉工业的废弃物,有利于环境保护,而且可显著降低饲养成本,从而提高了木薯渣的利用价值和经济效益.

  20. Disintegration and size reduction of slags and metals after melt refining of contaminated metallic wastes

    International Nuclear Information System (INIS)

    Melting under an oxidizing slag is an attractive method of decontaminating and reducing the volume of radioactively contaminated metal scrap. The contaminants are concentrated in a relatively small volume of slag, which leaves the metal essentially clean. A potential method of permanently disposing of the resulting slags (and metals if necessary) is emplacing them into deep shale by grout hydrofracture. Suspension in grout mixtures requires that the slag and metal be granular. The feasibility of size-reducing slags and disintegrating metals and subsequently incorporating both into grout mixtures was demonstrated. Various types of slags were crushed with a small jaw crusher into particles smaller than 3 mm. Several metals were also melted and water-blasted into coarse metal powder or shot ranging in size from 0.05 to 3 mm. A simple low-pressure water atomizer having a multiple nozzle with a converging-line jet stream was developed and used for this purpose. No significant slag dust and steam were generated during slag crushing and liquid-metal water-blasting tests, indicating that contamination can be well contained within the system. The crushed slags and the coarse metal powders were suspendable in group fluids, which indicates probable disposability by shale hydrofracture. The granulation of slags and metals facilitates their containment, transport, and storage

  1. Hydraulic activity of cement mixed with slag from vitrified solid waste incinerator fly ash.

    Science.gov (United States)

    Lin, Kae-Long; Wang, Kuen-Sheng; Tzeng, Bor-Yu; Lin, Chung-Yei

    2003-12-01

    This study investigates the effects of the slag composition on the hydraulic activity in slag blended cement pastes that incorporate synthetic slag prepared by melting CaO-modified municipal solid waste incinerator fly ash. Two types of composition-modified slag were prepared for this study. First, fly ash was mixed with the modifier (CaO) at 5% and 15% (by weight) respectively, resulting in two fly ash mixtures. These mixtures were then melted at 1400 degrees C for 30 minutes and milled to produce two types of slag with different modifier contents, designated as C1-slag and C2-slag. These synthetic slags were blended with ordinary Portland cement at various weight ratios ranging from 10% to 40%. The synthetic slags presented sufficient hydraulic activity, and the heavy metal leaching concentrations all met the EPA's regulatory thresholds. The pore size distribution was determined by mercury intrusion porosimetry, and the results correlated with the compressive strength. The results also indicate that the incorporation of the 10% C1-slag tended to enhance the hydration degree of slag blended cement pastes during the early ages (3-28 days). However, at later ages, no significant difference in hydration degree was observed between ordinary Portland cement pastes and 10% C1-slag blended cement pastes. In the 10% C2-slag case, the trend was similar, but with a more limited enhancement during the early ages (3-28 days). Thus vitrified waste incinerator fly ash is a technically useful additive to cement, reducing the disposal needs for the toxic fly ash. PMID:14986718

  2. Study on Industrial Waste Materials as Coal Gangue Recycle Fe Deoxidized with High Grade from Steel Slag%利用工业废渣煤矸石高温还原回收钢渣中Fe的研究

    Institute of Scientific and Technical Information of China (English)

    杨曜; 殷素红; 徐创霞; 毛海勇

    2015-01-01

    The steel slag contains 4% ~35% FeOx , ap-proximately 3% ~10% about Fe. More than 100 million tons steel slag is discharged every year. A large amount of Fe within slag has been loosed and without recycled. If we can deoxidize the FeOx and recycle Fe from steel slag, a large number of iron resources will be recycled and it has more significance than only improve cementitious activity of steel slag. This paper utilizes waste materials as adjusting material of coal gangue with deoxidi-zing ability, and chose hot stuffy technology processed high al-kalinity and low aluminum steel slag from Shaoguan Iron. In the lab, we melt samples in 1 500 ℃, deoxidize the FeOx and recy-cle Fe, and simulate water quenching process form slag struc-ture. Recycle the Fe from steel slag. The results show that: u-sing coal gangue and low-quality fly ash smelting steel slag de-oxidizing the FeOx and recycle Fe in high temperature is practica-ble. The Fe content with recycled iron from the sample of steel slag of Shaoguan Iron mixed with 25. 7% coal gangue is 82. 45%.%钢渣中含有4%~35%的FeOx ,换算为金属铁含量为3%~10%。我国每年钢渣排放量超过1亿t,大量的Fe随着钢渣流失而未得到回收利用。若能将这部分铁元素还原回收,能够回收到大量的铁资源,且比仅考虑提高钢渣胶凝活性将其用于建材行业的低附加值利用具有更重要的意义。本文利用工业废渣煤矸石作为还原材料,选取热焖工艺高碱度低铝质韶钢钢渣,在试验室1500℃下高温熔融还原回收Fe。研究结果表明:利用煤矸石熔融还原回收钢渣中的Fe是可行的,掺25.7%煤矸石试样还原回收粗铁的品位高达82.45%。

  3. Characterisation of the sintering behaviour of Waelz slag from electric arc furnace (EAF) dust recycling for use in the clay ceramics industry.

    Science.gov (United States)

    Quijorna, N; de Pedro, M; Romero, M; Andrés, A

    2014-01-01

    Waelz slag is an industrial by-product from the recovery of electric arc furnace (EAF) dust which is mainly sent to landfills. Despite the different chemical and mineralogical compositions of Waelz slag compared to traditional clays, previous experiments have demonstrated its potential use as a clay substitute in ceramic processes. Indeed, clayey products containing Waelz slag could improve mechanical and environmental performance, fixing most of the metallic species and moreover decreasing the release of some potential pollutants during firing. However, a deeper understanding of the complex phase transformations during its thermal treatment and the connection of this behaviour with the end properties is desirable in order to explain the role that is played by the Waelz slag and its potential contribution to the ceramic process. For this purpose, in the present study, the chemical, mineralogical, thermal and environmental behaviour of both (i) unfired powdered samples, and (ii) pressed specimen of Waelz slag fired up to different temperatures within the typical range of clay based ceramic production, has been studied. The effect of the heating temperature on the end properties of the fired samples has been assessed. In general, an increase of the firing temperature promotes sintering and densification of the products and decreases the open porosity and water absorption which also contributes to the fixation of heavy metals. On the contrary, an increase in the leaching of Pb, Cr and Mo from the fired specimens is observed. This can be attributed to the creation of Fe and Ca molybdates and chromates that are weakly retained in the alkali matrix. On the other side, at temperature above 950 °C a weight gain related to the emission of evolved gases is observed. In conclusion, the firing temperature of the ceramic process is a key parameter that affects not only the technical properties but also strongly affects the leaching behaviour and the process emissions.

  4. Effects of Design/Operating Parameters and Physical Properties on Slag Thickness and Heat Transfer during Coal Gasification

    Directory of Open Access Journals (Sweden)

    Insoo Ye

    2015-04-01

    Full Text Available The behaviors of the slag layers formed by the deposition of molten ash onto the wall are important for the operation of entrained coal gasifiers. In this study, the effects of design/operation parameters and slag properties on the slag behaviors were assessed in a commercial coal gasifier using numerical modeling. The parameters influenced the slag behaviors through mechanisms interrelated to the heat transfer, temperature, velocity, and viscosity of the slag layers. The velocity profile of the liquid slag was less sensitive to the variations in the parameters. Therefore, the change in the liquid slag thickness was typically smaller than that of the solid slag. The gas temperature was the most influential factor, because of its dominant effect on the radiative heat transfer to the slag layer. The solid slag thickness exponentially increased with higher gas temperatures. The influence of the ash deposition rate was diminished by the high-velocity region developed near the liquid slag surface. The slag viscosity significantly influenced the solid slag thickness through the corresponding changes in the critical temperature and the temperature gradient (heat flux. For the bottom cone of the gasifier, steeper angles were favorable in reducing the thickness of the slag layers.

  5. Performance of water quenched slag particles (WQSP) for municipal wastewater treatment in a biological aerated filter (BAF)

    International Nuclear Information System (INIS)

    Water quenched slag particles (WQSP) and haydite were applied to treat municipal wastewater in two lab-scale up-flow biological aerated filters (BAF) to compare their abilities to act as biofilm supports. The results showed that WQSP reactor brought a relative superiority to haydite reactor in terms of chemical oxygen demand (CODcr) and ammonia nitrogen (NH3-N) removal when hydraulic retention time (HRT) ranged from 1 h to 5 h.Compared with haydite, WQSP had higher total porosity, larger total surface area and lower bulk and apparent density. Tests of heavy metal elements in lixivium proved that WQSP were safe for wastewater treatment. In addition, the detection of the amount of hetero bacteria and nitrobacteria of two biological aerated filters in three HRTs also showed that WQSP medium was more suitable to the attached growth of nitrobacteria, which is helpful to the improvement of nitrification performance in WQSP BAF. Therefore, WQSP is a potential material for use as the filter media of BAF for wastewater treatment. WQSP application, as a novel process of treating wastes with waste, provides a promising way to use water quenched slag (WQS). -- Highlights: ► Novel filter media-water quenched slag particles (WQSP) were prepared. ► Two upflow BAFs were applied to treat municipal wastewater. ► WQSP reactor brought a relative superiority to haydite reactor. ► WQSP medium was more suitable to the attached growth of nitrobacteria. ► The application provided a promising way in water quenched slag waste material utilization.

  6. Immobilisation of lead smelting slag within spent aluminate-fly ash based geopolymers.

    Science.gov (United States)

    Ogundiran, M B; Nugteren, H W; Witkamp, G J

    2013-03-15

    This study presents the solidification/stabilisation and immobilisation of lead smelting slag (LSS) by its incorporation in coal fly ash - blast furnace slag based geopolymers. It also explores the use of a spent aluminium etching solution (AES) as geopolymer activator instead of the commonly used silicate solutions. The compressive strength of the geopolymers produced with the AES was lower than when applying a K-silicate solution as activator (100MPa versus 80MPa after 28 days). Compressive strength was not affected when up to 10% of the FA was replaced by LSS. NEN 12457-4, TCLP, SPLP and NEN 7375 leaching tests indicated that mobile Pb from LSS was highly immobilised. The diffusion leaching test NEN 7375 revealed exceeding of the Dutch Soil Quality Regulation threshold limits only for Se and Sb. On the condition that the remaining excess leaching can be reduced by further refinement of the mixture recipes, the proposed process will have the potential of producing waste-based construction materials that may be applied under controlled conditions in specific situations.

  7. Sulphate removal over barium-modified blast-furnace-slag geopolymer.

    Science.gov (United States)

    Runtti, Hanna; Luukkonen, Tero; Niskanen, Mikko; Tuomikoski, Sari; Kangas, Teija; Tynjälä, Pekka; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-11-01

    Blast-furnace slag and metakaolin were geopolymerised, modified with barium or treated with a combination of these methods in order to obtain an efficient SO4(2-) sorbent for mine water treatment. Of prepared materials, barium-modified blast-furnace slag geopolymer (Ba-BFS-GP) exhibited the highest SO4(2-) maximum sorption capacity (up to 119mgg(-1)) and it compared also favourably to materials reported in the literature. Therefore, Ba-BFS-GP was selected for further studies and the factors affecting to the sorption efficiency were assessed. Several isotherms were applied to describe the experimental results of Ba-BFS-GP and the Sips model showed the best fit. Kinetic studies showed that the sorption process follows the pseudo-second-order kinetics. In the dynamic removal experiments with columns, total SO4(2-) removal was observed initially when treating mine effluent. The novel modification method of geopolymer material proved to be technically suitable in achieving extremely low concentrations of SO4(2-) (<2mgL(-1)) in mine effluents.

  8. Two-stage high temperature sludge gasification using the waste heat from hot blast furnace slags.

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-12-01

    Nowadays, disposal of sewage sludge from wastewater treatment plants and recovery of waste heat from steel industry, become two important environmental issues and to integrate these two problems, a two-stage high temperature sludge gasification approach was investigated using the waste heat in hot slags herein. The whole process was divided into two stages, i.e., the low temperature sludge pyrolysis at ⩽ 900°C in argon agent and the high temperature char gasification at ⩾ 900°C in CO2 agent, during which the heat required was supplied by hot slags in different temperature ranges. Both the thermodynamic and kinetic mechanisms were identified and it was indicated that an Avrami-Erofeev model could best interpret the stage of char gasification. Furthermore, a schematic concept of this strategy was portrayed, based on which the potential CO yield and CO2 emission reduction achieved in China could be ∼1.92∗10(9)m(3) and 1.93∗10(6)t, respectively. PMID:26409106

  9. Resistance of Alkali-Activated Slag Concrete to Chloride-Induced Corrosion

    Directory of Open Access Journals (Sweden)

    Joon Woo Park

    2015-01-01

    Full Text Available The corrosion resistance of steel in alkali-activated slag (AAS mortar was evaluated by a monitoring of the galvanic current and half-cell potential with time against a chloride-contaminated environment. For chloride transport, rapid chloride penetration test was performed, and chloride binding capacity of AAS was evaluated at a given chloride. The mortar/paste specimens were manufactured with ground granulated blast-furnace slag, instead of Portland cement, and alkali activators were added in mixing water, including Ca(OH2, KOH and NaOH, to activate hydration process. As a result, it was found that the corrosion behavior was strongly dependent on the type of alkali activator: the AAS containing the Ca(OH2 activator was the most passive in monitoring of the galvanic corrosion and half-cell potential, while KOH, and NaOH activators indicated a similar level of corrosion to Portland cement mortar (control. Despite a lower binding of chloride ions in the paste, the AAS had quite a higher resistance to chloride transport in rapid chloride penetration, presumably due to the lower level of capillary pores, which was ensured by the pore distribution of AAS mortar in mercury intrusion porosimetry.

  10. Kinetics of the leaching of TiO2 from Ti-bearing blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    LIU Xiao-hua; GAI Guo-sheng; YANG Yu-fen; SUI Zhi-tong; LI Li; FU Jian-xia

    2008-01-01

    Ti-bearing blast furnace slag is a valuable secondary resource containing about 24 percent of TiO2. In this paper a process of leaching Ti-bearing blast furnace slag with sulfuric acid to recover TiO2, and the kinetics of that reaction, are described. Under laboratory conditions the rate is controlled by a chemical reaction. The leaching reaction is in accord with a shrinking un-reacted-core model. The apparent reaction order of the leaching reaction was 1.222 and the apparent activation energy was 87.01 kJ/mol. The model fits the observed data well until 90% of the TiO2 has be leached from the particles. The model disagrees with observations during later periods of the reaction because the solution becomes supersaturated with Ti ions, which precipitate as H2TiO4. The assumptions of constant reactant concentration and that there is no effect from the product layer on diffusion, also cause the model to deviate from the actual values.

  11. Sulphate removal over barium-modified blast-furnace-slag geopolymer.

    Science.gov (United States)

    Runtti, Hanna; Luukkonen, Tero; Niskanen, Mikko; Tuomikoski, Sari; Kangas, Teija; Tynjälä, Pekka; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-11-01

    Blast-furnace slag and metakaolin were geopolymerised, modified with barium or treated with a combination of these methods in order to obtain an efficient SO4(2-) sorbent for mine water treatment. Of prepared materials, barium-modified blast-furnace slag geopolymer (Ba-BFS-GP) exhibited the highest SO4(2-) maximum sorption capacity (up to 119mgg(-1)) and it compared also favourably to materials reported in the literature. Therefore, Ba-BFS-GP was selected for further studies and the factors affecting to the sorption efficiency were assessed. Several isotherms were applied to describe the experimental results of Ba-BFS-GP and the Sips model showed the best fit. Kinetic studies showed that the sorption process follows the pseudo-second-order kinetics. In the dynamic removal experiments with columns, total SO4(2-) removal was observed initially when treating mine effluent. The novel modification method of geopolymer material proved to be technically suitable in achieving extremely low concentrations of SO4(2-) (<2mgL(-1)) in mine effluents. PMID:27318734

  12. Decomposition Kinetics of Titania Slag in Eutectic NaOH-NaNO3 System

    Science.gov (United States)

    Wang, Dong; Wang, Zhi; Qi, Tao; Wang, Lina; Xue, Tianyan

    2016-02-01

    The decomposition kinetics and mechanism of titania slag in eutectic NaOH-NaNO3 system were studied in the temperature range 623 K to 723 K (350 °C to 450 °C). Decomposed products were examined using X-ray diffraction, scanning electron microscopy, and energy dispersive X-ray spectroscopy. It has been identified that the main product is Na2TiO3 and the decomposition kinetics of titania slag followed a shrinking unreacted core model. It is proposed that the chemical reaction process was the rate determining step with apparent activation energy of 62.4 kJ/mol. NaNO3 was mainly acted as oxygen carrier and mass transport agent to lower the viscosity of the system. The purity of TiO2 obtained in the product was up to 99.3 pct. A flow diagram to produce TiO2 and to recycle the media was proposed.

  13. Utilization of ferrochrome wastes such as ferrochrome ash and ferrochrome slag in concrete manufacturing.

    Science.gov (United States)

    Acharya, Prasanna K; Patro, Sanjaya K

    2016-08-01

    Solid waste management is one of the subjects essentially addressing the current interest today. Due to the scarcity of land filling area, utilization of wastes in the construction sector has become an attractive proposition for disposal. Ferrochrome ash (FA) is a dust obtained as a waste material from the gas cleaning plant of Ferro alloy industries. It possesses the chemical requirements of granulated slag material used for the manufacture of Portland cement. Ferrochrome slag (FS) is another residue that is obtained as a solid waste by the smelting process during the production of stainless steel in Ferroalloy industries. FS possesses the required engineering properties of coarse aggregates. The possibility of using FA with lime for partial replacement of ordinary Portland cement (OPC) and FS for total replacement of natural coarse aggregates is explored in this research. The combined effect of FA with lime and FS-addition on the properties of concrete, such as workability, compressive strength, flexural strength, splitting tensile strength and sorptivity, were studied. Results of investigation revealed improvement in strength and durability properties of concrete on inclusion of FA and FS. Concrete mix containing 40% FA with 7% lime (replacing 47% OPC) and100% of FS (replacing 100% natural coarse aggregate) achieved the properties of normal concrete or even better properties at all ages. The results were confirmed by microscopic study such as X-ray diffraction and petrography examination. Environmental compatibility of concrete containing FA and FS was verified by the toxicity characteristic leaching procedure test. PMID:27357563

  14. Immobilisation of lead smelting slag within spent aluminate-fly ash based geopolymers.

    Science.gov (United States)

    Ogundiran, M B; Nugteren, H W; Witkamp, G J

    2013-03-15

    This study presents the solidification/stabilisation and immobilisation of lead smelting slag (LSS) by its incorporation in coal fly ash - blast furnace slag based geopolymers. It also explores the use of a spent aluminium etching solution (AES) as geopolymer activator instead of the commonly used silicate solutions. The compressive strength of the geopolymers produced with the AES was lower than when applying a K-silicate solution as activator (100MPa versus 80MPa after 28 days). Compressive strength was not affected when up to 10% of the FA was replaced by LSS. NEN 12457-4, TCLP, SPLP and NEN 7375 leaching tests indicated that mobile Pb from LSS was highly immobilised. The diffusion leaching test NEN 7375 revealed exceeding of the Dutch Soil Quality Regulation threshold limits only for Se and Sb. On the condition that the remaining excess leaching can be reduced by further refinement of the mixture recipes, the proposed process will have the potential of producing waste-based construction materials that may be applied under controlled conditions in specific situations. PMID:23339881

  15. Utilization of ferrochrome wastes such as ferrochrome ash and ferrochrome slag in concrete manufacturing.

    Science.gov (United States)

    Acharya, Prasanna K; Patro, Sanjaya K

    2016-08-01

    Solid waste management is one of the subjects essentially addressing the current interest today. Due to the scarcity of land filling area, utilization of wastes in the construction sector has become an attractive proposition for disposal. Ferrochrome ash (FA) is a dust obtained as a waste material from the gas cleaning plant of Ferro alloy industries. It possesses the chemical requirements of granulated slag material used for the manufacture of Portland cement. Ferrochrome slag (FS) is another residue that is obtained as a solid waste by the smelting process during the production of stainless steel in Ferroalloy industries. FS possesses the required engineering properties of coarse aggregates. The possibility of using FA with lime for partial replacement of ordinary Portland cement (OPC) and FS for total replacement of natural coarse aggregates is explored in this research. The combined effect of FA with lime and FS-addition on the properties of concrete, such as workability, compressive strength, flexural strength, splitting tensile strength and sorptivity, were studied. Results of investigation revealed improvement in strength and durability properties of concrete on inclusion of FA and FS. Concrete mix containing 40% FA with 7% lime (replacing 47% OPC) and100% of FS (replacing 100% natural coarse aggregate) achieved the properties of normal concrete or even better properties at all ages. The results were confirmed by microscopic study such as X-ray diffraction and petrography examination. Environmental compatibility of concrete containing FA and FS was verified by the toxicity characteristic leaching procedure test.

  16. Velocity and temperature distributions of coal-slag layers on magnetohydrodynamic generators walls

    Science.gov (United States)

    Pian, C. C. P.; Smith, J. M.

    1977-01-01

    Approximate analytical expressions are derived for the velocity and temperature distributions in steady state coal slag deposits flowing over MHD generator walls. Effects of slag condensation and Joule heating are included in the analysis. The transport conditions and the slag temperature at the slag-gas interface are taken to be known parameters in the formulation. They are assumed to have been predetermined either experimentally or from the slag properties and the gas dynamic calculations of the free stream flow. The analysis assumes a power law velocity profile for the slag and accounts for the coupling between the energy and momentum conservation equations. Comparisons are made with the more exact numerical solutions to verify the accuracy of the results.

  17. Recycling of industrial waste and performance of steel slag green concrete

    Institute of Scientific and Technical Information of China (English)

    LI Yun-feng; YAO Yan; WANG Ling

    2009-01-01

    Workability and mechanical properties of steel slag green concrete with different types of steel slag and different dosages of admixtures were investigated. The effectiveness of steel slag powder on suppressing alkali aggregate reaction (AAR) expansion was assessed using the method of ASTM C441 and accelerated test method. Experimental results show that mechanical properties can be improved further due to the synergistic effect and mutual activation when compound mineral admixtures with steel slag powder and blast-furnace slag powder are mixed into concrete, in addition, about 50% decrease in expansion rate of mortar bars with mineral admixtures can be achieved in AAR tests. Mineral admixtures with steel slag powder as partial replacement for Portland cement in concrete is an effective means for controlling expansion due to AAR.

  18. Theoretical analysis of the interfacial phenomena during the injection of carbon particles into EAF slags

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, H.H.; Morales, R.D. [Instituto Politecnico Nacional, Mexico City (Mexico). Dept. of Metallurgy and Materials Engineering; Conejo, A.N. [Inst. Tecnologico de Morelia (Mexico)

    2001-08-01

    A theoretical analysis of FeO reduction through the injection of carbon fines in electric arc furnace slags, involving the interfacial phenomena at the liquid-gas-solid interface, has been performed using basic principles of transport phenomena and physical chemistry of steelmaking. It was found that small angle contacts between slag and carbon favour FeO reduction. Moreover, FeO in basic slags are more prone to be reduced because the interfacial liquid-gas interface has more free reaction places. In acid slags FeO reduction is difficult because the gas-liquid interface is partially filled by polymeric silicates. When the particle size is smaller than 100 {mu}m the influence of slag basicity is considerably decreased. Practical applications of these results can be found in electric arc furnace shops aiming at the mastering of slag foaming practices and energy saving. (orig.)

  19. Evaluation of candidate boiler coal slags for hydrogen sulfide removal from producer gas

    International Nuclear Information System (INIS)

    Six type of coal slags were tested for H2S retention in a TGA reactor under conditions simulating modern coal gasifiers (850 - 1000 deg. and 0.7-1.1 vol % H2S). Results based on analysis from XRD and SEM/EDS showed that the iron contained in the slag was responsible for the removal of H2S in the form of Fes1.1. The reactivity of slag for H2S removal achieved at 850 deg. and 1.1% H2S varied between 7 and 30%. This was found to increase with increasing iron content in slag. Slag reactivity with H2S could be enhanced by decreasing the slag particle size and/ or raising the sulfidation reaction temperature. (author).20 refs., 5 figs. 2 tabs

  20. Applicability of law of mass action to distribution of manganese between slag melts and liquid iron

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    According to the law of mass action and the coexistence theory of slag structure, the distribution of man ganese between MnO-FeO-SiO2 and MgO-MnO-FeO-SiO2 slag melts as well as liquid iron was analyzed. It is shown that K ′Mn and K Mno are only dependent on temperature and don' t change with basicities and compositions of slag melts. So the distribution of manganese between the above mentioned slag melts and molten iron obeys the law of mass action. But anal ysis of experimental results from other sources shows that K′Mn and K Mno really change with basicities of slag, which is probably arisen from not approaching equilibrium under low basicity slag melts.

  1. PRECIPITATION AND GROWTH OF PEROVSKITE PHASE IN TITANIUM BEARING BLAST FURNACE SLAG

    Institute of Scientific and Technical Information of China (English)

    Z.Z. Guo; T.P. Lou; L. Zhang; L.N. Zhang; Z.T. Sui

    2007-01-01

    The effects of transformation of slag composition and additive agents on the morphology, the crystal in the Ti-bearing blast furnace slags were investigated. As the morphology of perovskite is dispersed in molten slags, the crystal growth mechanism of the melting of fine dendrites and the coarsening of large grains exist throughout the solidification of molten slags. With the increase of CaO and Fe2O3 content, VF of perovskite obviously increases. However, high basicity leads to the viscosity of slag, which results in the reduction of the average equivalent diameter (AED). The experimental results showed that the presence of the additives CaF2 and MnO efficiently decreased the viscosity of the slags, and obviously improved the morphology of perovskite and promoted its growth.

  2. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

    International Nuclear Information System (INIS)

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 950 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

  3. Influence of Partial Pressure of Sulfur and Oxygen on Distribution of Fe and Mn between Liquid Fe-Mn Oxysulfide and Molten Slag

    Science.gov (United States)

    Kim, Sun-Joong; Shibata, Hiroyuki; Takekawa, Jun; Kitamura, Shin-Ya; Yamaguchi, Katsunori; Kang, Youn-Bae

    2012-10-01

    The authors proposed an innovative process for recovering Mn from steelmaking slag. The process starts with the sulfurization of steelmaking slag to separate P from Mn by the formation of a liquid sulfide phase (matte). Then, the obtained matte is weakly oxidized to make a Mn-rich oxide phase without P. High-purity Fe-Mn alloys can therefore be produced by the reduction of the Mn-rich oxide phase. However, to the authors' knowledge, the sulfurization of molten slag containing P and Mn has not been sufficiently investigated. It was recently found that P was not distributed to the matte in equilibrium with the molten slag. To gain knowledge of the process's development, it is important to investigate the influence of the partial pressures of sulfur and oxygen on the equilibrium distribution of Mn and Fe between the matte and the molten slag. In the current work, a mineralogical microstructure analysis of the matte revealed that the existence of the oxysulfide and metal phases was dependent on the partial pressure of sulfur and oxygen. The Mn content of the matte increased with partial pressure of sulfur while the O content of the matte decreased. In contrast, the ratio of Mn/Fe in the matte was constant when the metal phase of the matte was observed at a log P_{{{{O}}2 }} below -11. These results also corresponded to the relationship between the activity coefficient ratio of MnS/FeS and the mole fraction of MnS/FeS in the matte. The γ MnS/ γ FeS value decreased exponentially as the mole fraction of MnS/FeS increased.

  4. Measurement of CaO-SiO2-SaCl2 slag density by an improved Archimedean method

    Directory of Open Access Journals (Sweden)

    Wang Y.

    2015-01-01

    Full Text Available In order to optimize the removal of boron during the refining of slag to obtain solar grade silicon, the density of molten slag was measured by an improved Archimedean method within a temperature range from 1073 to 1373 K. It was found that the density of molten slag at 1723 K can be deduced by linear fitting, and that the slag density decreases with increasing temperature. However, a reduction in slag density occurs with decreasing CaO concentration. An increase in the molar volume of slag was also observed with increasing temperature.

  5. Heat Recovery from High Temperature Slags: A Review of Chemical Methods

    OpenAIRE

    Yongqi Sun; Zuotai Zhang; Lili Liu; Xidong Wang

    2015-01-01

    Waste heat recovery from high temperature slags represents the latest potential way to remarkably reduce the energy consumption and CO2 emissions of the steel industry. The molten slags, in the temperature range of 1723–1923 K, carry large amounts of high quality energy. However, the heat recovery from slags faces several fundamental challenges, including their low thermal conductivity, inside crystallization, and discontinuous availability. During past decades, various chemical methods have ...

  6. Short review on the origin and countermeasure of biomass slagging in grate furnace

    OpenAIRE

    Yiming eZhu; Yanqing eNiu; Houzhang eTan; Xuebin eWang

    2014-01-01

    Given the increasing demand for energy consumption, biomass has been more and more important as a new type of clean renewable energy source. Biomass direct firing is the most mature and promising utilization method to date, while it allows a timely solution to slagging problems. Alkali metal elements in the biomass fuel and the ash fusion behavior, as the two major origins contributing to slagging during biomass combustion, are analyzed in this paper. The slag presents various layered structu...

  7. A Microstructure Based Strength Model for Slag Blended Concrete with Various Curing Temperatures

    OpenAIRE

    Li-Na Zhang; Wang Xiao-Yong; Kyung-Taek Koh

    2016-01-01

    Ground granulated blast furnace slag, which is a byproduct obtained during steel manufacture, has been widely used for concrete structures in order to reduce carbon dioxide emissions and improve durability. This paper presents a numerical model to evaluate compressive strength development of slag blended concrete at isothermal curing temperatures and time varying curing temperatures. First, the numerical model starts with a cement-slag blended hydration model which simulates both cement hydra...

  8. Experimental investigation of basic oxygen furnace slag used as aggregate in asphalt mixture.

    Science.gov (United States)

    Xue, Yongjie; Wu, Shaopeng; Hou, Haobo; Zha, Jin

    2006-11-16

    Chinese researchers have commenced a great deal of researches on the development of application fields of basic oxygen steel making furnace slag (BOF slag) for many years. Lots of new applications and properties have been found, but few of them in asphalt mixture of road construction engineering. This paper discussed the feasibility of BOF steel slag used as aggregate in asphalt pavement by two points of view including BOF steel slag's physical and micro-properties as well as steel slag asphalt materials and pavement performances. For the former part, this paper mainly concerned the mechanochemistry and physical changes of the steel slag and studied it by performing XRD, SEM, TG and mercury porosimeter analysis and testing method. In the second part, this paper intended to use BOF steel slag as raw material, and design steel slag SMA mixture. By using traditional rutting test, soak wheel track and modified Lottman test, the high temperature stability and water resistance ability were tested. Single axes compression test and indirect tensile test were performed to evaluate the low temperature crack resistance performance and fatigue characteristic. Simultaneously, by observing steel slag SMA pavement which was paved successfully. A follow-up study to evaluate the performance of the experimental pavement confirmed that the experimental pavement was comparable with conventional asphalt pavement, even superior to the later in some aspects. All of above test results and analysis had only one main purpose that this paper validated the opinion that using BOF slag in asphalt concrete is feasible. So this paper suggested that treated and tested steel slag should be used in a more extensive range, especially in asphalt mixture paving projects in such an abundant steel slag resource region. PMID:16982138

  9. Composite cements containing natural pozzolan and granulated blast furnace slag

    OpenAIRE

    Irassar, E. F.; Rahhal, V. F.; Donza, H. A.; Menéndez, G.; Bonavetti, V. L.

    2006-01-01

    For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as p...

  10. Stabilization effects of surplus soft clay with cement and GBF slag

    Institute of Scientific and Technical Information of China (English)

    LU Jiang; Chirdchanin MODMOLTIN; Katsutada ONITSUKA

    2004-01-01

    Utilization of industrial waste and surplus construction soft clay as construction material was recommended, and many attempts at geotechnical waste utilization were undertaken. This study aimed at the application of cement and a kind of industrial wastes, i.e. granulated blast furnace slag, on stabilization of surplus soft clay. The results showed that the cement and slag can successfully stabilize Ariake clays even though this high organic clay fails to be stabilized by lime and cement. Addition of slag in cement for stabilization induces higher strength than cement alone for longer curing time. The application of the cement with slag is more suitable than cement alone for stabilization because of economical consideration.

  11. Use of ancient copper slags in Portland cement and alkali activated cement matrices.

    Science.gov (United States)

    Nazer, Amin; Payá, Jordi; Borrachero, María Victoria; Monzó, José

    2016-02-01

    Some Chilean copper slag dumps from the nineteenth century still remain, without a proposed use that encourages recycling and reduces environmental impact. In this paper, the copper slag abandoned in landfills is proposed as a new building material. The slags studied were taken from Playa Negra and Púquios dumps, both located in the region of Atacama in northern Chile. Pozzolanic activity in lime and Portland cement systems, as well as the alkali activation in pastes with copper slag cured at different temperatures, was studied. The reactivity of the slag was measured using thermogravimetric analysis (TGA), scanning electron microscopy (SEM), X-ray diffraction (XRD), electrical conductivity and pH in aqueous suspension and Fourier Transform Infrared Spectroscopy (FTIR). Furthermore, copper slag-Portland cement mortars with the substitution of 25% (by weight) of cement by copper slag and alkali-activated slag mortars cured at 20 and 65 °C were made, to determine the compressive strength. The results indicate that the ancient copper slags studied have interesting binding properties for the construction sector.

  12. Environmental impacts of asphalt mixes with electric arc furnace steel slag.

    Science.gov (United States)

    Milačič, Radmila; Zuliani, Tea; Oblak, Tina; Mladenovič, Ana; Ančar, Janez Šč

    2011-01-01

    Electric arc furnace (EAF) steel slag can be used as an alternative high-quality material in road construction. Although asphalts with slag aggregates have been recognized as environmentally acceptable, there is a lack of data concerning the potential leaching of toxic Cr(VI) due to the highly alkaline media of EAF slag. Leaching of selected water extractable metals from slag indicated elevated concentrations of total chromium and Cr(VI). To estimate the environmental impacts of asphalt mixes with slag, leachability tests based on diffusion were performed using pure water and salt water as leaching agents. Compact and ground asphalt composites with natural aggregates, and asphalt composites in which the natural aggregates were completely replaced by slag were prepared. The concentrations of total chromium and Cr(VI) were determined in leachates over a time period of 6 mo. After 1 and 6 mo, the concentrations of some other metals were also determined in the leachates. The results indicated that chromium in leachates from asphalt composites with the addition of slag was present almost solely in its hexavalent form. However, the concentrations were very low (below 25 μg L) and did not represent an environmental burden. The leaching of other metals from asphalt composites with the addition of slag was negligible. Therefore, the investigated EAF slag can be considered as environmentally safe substitute for natural aggregates in asphalt mixes.

  13. The Early Strength of Slag Cements with Addition of Hydrate Microcrystals

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The effect of hydrate microcrystals such as calcium silicate hydrates (CSH) and ettringite on the early strength of slag cements was studied.The authors explored the possibility of improving the early strength of the slag cement by applying crystal seed technology.It is shown that slag crystal seeds make the early strength of the cement increased due to the action of hydrate crystal seeds,which speed up the hydration of clinker minerals in the nucleation of ettringite.Therefore,the early strength of the slag cement is obviously improved.

  14. Simulation of past exposure in slag wool production.

    Science.gov (United States)

    Fallentin, B; Kamstrup, O

    1993-08-01

    A survey of the working conditions at a Danish slag wool production factory during the early technological phase in the 1940s is presented. No exposure data, however, are available for that period. So, a full-scale simulation of the past production of slag wool has been performed. Air monitoring was carried out in the working area around the cupola furnace. The aim was to measure exposure to air pollutants other than fibres. Such exposure might have confounded a possible association between lung cancer and exposure to fibres, in the early technological phase of slag wool production. The simulation experiment demonstrated exposure to PAH, a known lung carcinogen. The effect of other concurrent exposures is difficult to assess. Time-weighted average concentrations of particulate material ranged between 12.9 and 49.1 mg m-3 at the upper decks around the cupola. Corresponding concentrations of the dominant metals zinc and lead were 4.4-22.7 mg Zn m-3 and 0.9-4.7 mg Pb m-3. Significant concentrations of PAH up to 269 micrograms PAH m-3 (4 micrograms BaP m-3) occurred during ignition of the cupola furnace. The carbon monoxide level reached 270 ppm also during ignition.

  15. Speciation of copper in the thermally stabilized slag

    Energy Technology Data Exchange (ETDEWEB)

    Tuan, Y.-J. [Department of Environmental Engineering, National Cheng Kung University, 1 University Road, Tainan 70101, Taiwan (China); Sustainable Environment Research Center, National Cheng Kung University, Tainan 70101, Taiwan (China); Paul Wang, H., E-mail: wanghp@mail.ncku.edu.t [Department of Environmental Engineering, National Cheng Kung University, 1 University Road, Tainan 70101, Taiwan (China); Sustainable Environment Research Center, National Cheng Kung University, Tainan 70101, Taiwan (China); Chang, J.-E. [Department of Environmental Engineering, National Cheng Kung University, 1 University Road, Tainan 70101, Taiwan (China); Sustainable Environment Research Center, National Cheng Kung University, Tainan 70101, Taiwan (China); Chao, C.-C. [Sustainable Environment Research Center, National Cheng Kung University, Tainan 70101, Taiwan (China); Tsai, C.-K. [Department of Environmental Engineering, National Cheng Kung University, 1 University Road, Tainan 70101, Taiwan (China)

    2010-07-21

    The Taiwan universities laboratory hazardous wastes have been treated by incineration at the temperature range of 1173-1273 K. By X-ray absorption near edge structure (XANES) spectroscopy, mainly CuO and CuSO{sub 4} are found in the incineration bottom and fly ashes. The incineration fly ash can be stabilized thermally at 1773 K in the plasma melting reaction chamber (integrated with the incinerator), and converted to slag. The concentration of leachable copper in the slag is reduced significantly mainly due to the fact that copper is encapsulated in the SiO{sub 2} matrix. In addition, the refined extended X-ray adsorption fine structure (EXAFS) spectra of copper also indicate formation of the Cu-O-Si species in the slag as the bond distances of 1.95 A for Cu-O and 2.67 A for O-Si are observed. This work exemplifies utilization of the synchrotron X-ray absorption spectroscopy to facilitate the thermal stabilization treatments of the fly ash hazardous waste using the plasma melting method.

  16. Alternative concrete based on alkali-activated slag

    Directory of Open Access Journals (Sweden)

    Puertas, F.

    2008-09-01

    Full Text Available This article reports the results of related to on the performance of concrete made with waterglass (Na2SiO3•nH2O + NaOH-activated Colombian granulated blast furnace slag. The mechanical strength and durability properties this alkali-activated slag concrete (AAS were compared to the properties of ordinary Portland cement concrete (OPC with the same proportion of binder, which ranged from 340 to 512 kg per m3 of concrete. The results indicated that increasing the proportion of slag led to improvements in the properties studied.El propósito de este artículo es dar a conocer los resultados de la evaluación del comportamiento de mezclas de hormigón producidas a partir de la activación con waterglass (Na2SiO3•nH2O + NaOH de una escoria siderúrgica granulada de alto horno colombiana. Las propiedades mecánicas y de durabilidad de los hormigones activados alcalinamente (AAS se comparan con las correspondientes mezclas de hormigón de cemento Portland (OPC producidas con igual proporción de ligante. Estas proporciones variaron entre 340 y 512 kg por m3 de hormigón. Los resultados obtenidos indican que incrementos en la proporción de la escoria contribuye a la mejora de las propiedades evaluadas.

  17. Alkali Aggregate Reaction in Alkali Slag Cement Mortars

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    By means of "Mortar Bar Method",the ratio of cement to aggregate was kept as a constant 1∶2.25,the water-cement ratio of the mixture was 0.40,and six prism specimens were prepared for each batch of mixing proportions with dimensions of 10×10×60mm3 at 38±2℃ and RH≥95%, the influences of content and particle size of active aggregate, sort and content of alkali component and type of slag on the expansion ratios of alkali-activated slag cement(ASC) mortars due to alkali aggregate reaction(AAR) were studied. According to atomic absorption spectrometry,the amount of free alkali was measured in ASC mortars at 90d.The results show above factors affect AAR remarkably,but no dangerous AAR will occur in ASC system when the amount of active aggregate is below 15% and the mass fraction of alkali is not more than 5% (Na2O).Alkali participated in reaction as an independent component, and some hydrates containing alkali cations were produced, free alkalis in ASC system can be reduced enormously.Moreover,slag is an effective inhibitor, the possibility of generating dangerous AAR in ASC system is much lower at same conditions than that in ordinary Portland cement system.

  18. Sulfide Capacity in Ladle Slag at Steelmaking Temperatures

    Science.gov (United States)

    Allertz, Carl; Sichen, Du

    2015-12-01

    Sulfide capacity measurements were conducted at 1823 K and 1873 K (1550 °C and 1600 °C) for the quaternary Al2O3-CaO-MgO-SiO2 system, for typical compositions used in the ladle in steelmaking. A copper-slag equilibrium was used under controlled oxygen and sulfur potentials. The sulfide capacity is strongly dependent on the composition and it was found to increase with the basic oxides, while it decreases with increase of the acidic components. It was found that CaO is more effective in holding sulfur in the slag compared to MgO when replacing SiO2. For the present slag compositions, Al2O3 and SiO2 behaved similar with respect to sulfur, and no considerable effect could be recorded when replacing one for the other. The sulfide capacity was also found to be strongly dependent on the temperature, increasing with temperature. The present results were compared with industrial data from the ladle, after vacuum treatment, and they were in good agreement.

  19. Selective Sulfidation of Lead Smelter Slag with Sulfur

    Science.gov (United States)

    Han, Junwei; Liu, Wei; Wang, Dawei; Jiao, Fen; Qin, Wenqing

    2016-02-01

    The selective sulfidation of lead smelter slag with sulfur was studied. The effects of temperature, sulfur dosage, carbon, and Na salts additions were investigated based on thermodynamic calculation. The results indicated that more than 96 pct of zinc in the slag could be converted into sulfides. Increasing temperature, sulfur dosage, or Na salts dosage was conducive to the sulfidation of the zinc oxides in the slag. High temperature and excess Na salts would result in the more consumption of carbon and sulfur. Carbon addition not only promoted the selective sulfidation but reduced the sulfur dosage and eliminated the generation of SO2. Iron oxides had a buffering role on the sulfur efficient utilization. The transformation of sphalerite to wurtzite was feasible under reducing condition at high temperature, especially above 1273 K (1000 °C). The growth of ZnS particles largely depended upon the roasting temperature. They were significantly increased when the temperature was above 1273 K (1000 °C), which was attributed to the formation of a liquid phase.

  20. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T.; Jaeaeskelaeinen, K.; Oeini, J.; Koskiahde, A.; Jokiniemi, J.; Pyykkoenen, J. [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  1. Simulation of past exposure in slag wool production.

    Science.gov (United States)

    Fallentin, B; Kamstrup, O

    1993-08-01

    A survey of the working conditions at a Danish slag wool production factory during the early technological phase in the 1940s is presented. No exposure data, however, are available for that period. So, a full-scale simulation of the past production of slag wool has been performed. Air monitoring was carried out in the working area around the cupola furnace. The aim was to measure exposure to air pollutants other than fibres. Such exposure might have confounded a possible association between lung cancer and exposure to fibres, in the early technological phase of slag wool production. The simulation experiment demonstrated exposure to PAH, a known lung carcinogen. The effect of other concurrent exposures is difficult to assess. Time-weighted average concentrations of particulate material ranged between 12.9 and 49.1 mg m-3 at the upper decks around the cupola. Corresponding concentrations of the dominant metals zinc and lead were 4.4-22.7 mg Zn m-3 and 0.9-4.7 mg Pb m-3. Significant concentrations of PAH up to 269 micrograms PAH m-3 (4 micrograms BaP m-3) occurred during ignition of the cupola furnace. The carbon monoxide level reached 270 ppm also during ignition. PMID:8379619

  2. AISI/DOE Technology Roadmap Program: Removal of Residual Elements in The Steel Ladle by a Combination of Top Slag and Deep Injection Practice

    Energy Technology Data Exchange (ETDEWEB)

    S. Street; K.S. Coley; G.A. Iron

    2001-08-31

    The objective of this work was to determine if tin could be removed from liquid steel by a combination of deep injection of calcium and a reducing top-slag practice. The work was carried out in three stages: injection of Ca wire into 35 Kg heats in an induction furnace under laboratory condition; a fundamental study of the solubility of Sn in the slag as a function of oxygen potential, temperature and slag composition; and, two full-scale plant trials. During the first stage, it was found that 7 to 50% of the Sn was removed from initial Sn contents of 0.1%, using 8 to 16 Kg of calcium per tonne of steel. The Sn solubility study suggested that low oxygen potential, high basicity of the slag and lower temperature would aid Sn removal by deep injection of Ca in the bath. However, two full-scale trials at the LMF station in Dofasco's plant showed virtually no Sn removal, mainly because of very low Ca consumption rates used (0.5 to 1.1 Kg/tonne vs. 8 to 16 Kg/tonne used during the induction furnace study in the laboratory). Based on the current price of Ca, addition of 8 to 16 Kg/tonne of steel to remove Sn is too cost prohibitive, and therefore, it is not worthwhile to pursue this process further, even though it may be technically feasible.

  3. Slag characterization and removal using pulse detonation for coal gasification. Quarterly research report, July 1--September 31, 1996

    Energy Technology Data Exchange (ETDEWEB)

    Huque, Z.; Mei, D.; Biney, P.O.; Zhou, J.; Ali, M.R.

    1996-10-25

    Boiler slagging and fouling as a result of inorganic impurities in combustion gases being deposited on heat transfer tubes have caused severe problems in coal-fired power plant operation. These problems are fuel, system design, and operating condition dependent. Conventional slag and ash removal methods include the use of in situ blowing or jet-type devices such as air or steam soot blowers and water lances. Pulse detonation technology for the purpose of removing slag and fouling deposits in coal-fired utility power plant boilers offers great potential. The detonation wave technique based on high impact velocity with sufficient energy and thermal shock on the slag deposited on gas contact surfaces offers a convenient, inexpensive, yet efficient and effective way to supplement existing slag removal methods. These detonation waves have been demonstrated experimentally to have exceptionally high shearing capability important to the task of removing slag and fouling deposits. Several tests have been performed with single shot detonation wave at University of Texas at Arlington to remove the slag deposit. To hold the slag deposit samples at the exit of detonation tube, two types of fixture was designed and fabricated. They are axial arrangement and triangular arrangement. The slag deposits from the utility boilers have been used to prepare the slag samples for the test. The experimental results show that the single shot detonation wave is capable of removing the entire slag (types of slag deposited on economizer, and air-heater, i.e., relatively softer slags) and 30% of the reheater slag (which is harder) even at a distance of 6 in. from the exit of a detonation engine tube. Wave strength and slag orientation also have different effects on the chipping off of the slag. The annual report discusses about the results obtained in effectively removing the slag.

  4. Review of the current situation of the production development of slag wool%矿渣棉生产发展现状的综述

    Institute of Scientific and Technical Information of China (English)

    王旭; 袁守谦; 李海潮

    2014-01-01

    The-application-and-the-specific-process-of-slag-wool-are-introduced.Specific-applications-include-length-slag-wool-fibers,slag-wool-and-phenolic-resins-general-slag-wool-products-can-be-used-for-heating-equipment-and-pip-ing;but-insulation-of-various-slag-wools-is-achieved-in-different-conditions;moreover,slag-wool-acoustic-board-can-be-widely-used-in-fields-such-as-construction-and-engineering-decoration.Raw-melting-technology-include-cupola-melting,furnace-melting,electric-arc-furnace-melting;fiber-injection-molding-process-include-injection,centrifuga-tion,centrifugal-blowing;Finally,it-illustrates-the-necessity-of-the-development-of-mineral-wool.%介绍了矿渣棉的应用和具体工艺。具体应用为:长纤维矿渣棉、普通矿渣棉和酚醛树脂矿渣棉制品均可用于热力设备和管道,但其不同矿渣棉是在不同条件下实现保温的,矿渣棉吸声板可广泛用于建筑、工程装饰等方面。原料融制工艺有冲天炉熔制、池窑熔制、电弧炉的熔制;纤维成型工艺有喷吹法、离心法、离心吹制;最后说明了发展矿渣棉的必要性。

  5. Effect of phase separation structure on cementitious reactivity of blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    LI Yu; SUN HengHu; LIU XiaoMing; CUI ZengDi

    2009-01-01

    Blast furnace slag samples with phase separation structure were prepared by re-melting and then water quenching process. By use of XRD, DTA and SEM technologies in combination with mechanical prop-erty experiment, the structure characteristics of samples were determined and their effects on cemen-titious reactivity were investigated. The results show that the samples with phase separation have better cementitious reactivity than sample with homogenous glass and sample with crystalline phases, which mainly contributes to its grass structure with coexistence of Ca-O rich phase and Si-O rich phase. Moreover, the amorphous samples possess hydrability which is affected by their formation process, since phase separation extends the range of possible Ca-rich crystalline phases.

  6. Development of vibration style ladle slag detection methods and the key technologies

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Ladle slag carry-over detection technology (SCDT) is of important practical significance to steel continuous casting production (CCP),which can effectively improve the casting blank quality,increase molten steel yield ratio,and protract the service life of tundish.The current SCDT realization methods and their application circumstance were summarized,and their main problems during the course of factual production were pointed out.The difficult technical points of detection principle,digital signal processing for vibration style SCDT development were described.To aim at the problems of vibration style SCDT,such as low recognition stability and long applied adjustment time,its key technologies including water model experimental platform establishment,two-phase sink vortex entrapment mechanism,forced vibration response of shroud nozzle and steel stream shock vibration signal processing optimization were analyzed deeply,and the corresponding research route and advices were given.

  7. Effect of phase separation structure on cementitious reactivity of blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Blast furnace slag samples with phase separation structure were prepared by re-melting and then water quenching process. By use of XRD,DTA and SEM technologies in combination with mechanical property experiment,the structure characteristics of samples were determined and their effects on cementitious reactivity were investigated. The results show that the samples with phase separation have better cementitious reactivity than sample with homogenous glass and sample with crystalline phases,which mainly contributes to its glass structure with coexistence of Ca-O rich phase and Si-O rich phase. Moreover,the amorphous samples possess hydrability which is affected by their formation process,since phase separation extends the range of possible Ca-rich crystalline phases.

  8. New evidence for rejuvenation of phosphorus retention capacity in EAF steel slag.

    Science.gov (United States)

    Drizo, Aleksandra; Cummings, John; Weber, David; Twohig, Eamon; Druschel, Greg; Bourke, Bill

    2008-08-15

    The purpose of this research was to investigate phosphorus (P) retention capacity and rejuvenation potential of electric arc furnace (EAF) steel slag from Quebec and New Zealand (NZ) iron melter slag (IMS). Columns filled with slag materials were fed with dairy effluent and subjected to two feeding and one resting cycle(s). P retention capacities and rejuvenation potentials were determined after each feeding cycle. Elemental composition and mineralogical analysis were performed on IMS samples. Finally, chemical fractionation analysis was conducted on both NZ IMS and Quebec EAF steel slags. The results revealed that initiating a resting period in EAF steel slag filters prior to reaching their P saturation point increased the overall filter P retention capacity by 49.5 and 42.4% compared to 28% in a filter which had its resting period initiated after reaching P saturation. The rejuvenation property could play a significant role in full-scale applications by prolonging life expectancy and increasing cost efficiency. P retention and rejuvenation by NZ slag materials was negligible relative to EAF steel slag material from Quebec. Chemical fractionation analysis revealed differences between materials, indicating that the highest quantities of P were bound to Ca and Fe in EAF steel slag and to Ca and Al fractions in iron melter slag. This study also demonstrates that slag's performance is dependent on the source of the material and the steel making practices. Therefore, testing of the P adsorptive capability and, if relevant, the rejuvenation potential of individual steel mill slags, should be a prerequisite prior to their use in field applications.

  9. Distribution of Phosphorus between CaO-CaF2 Slag and Fe-C-P Melt

    Institute of Scientific and Technical Information of China (English)

    WANG Qing-xiang; ZHOU Jian-jian; DU Xiao-jian

    2005-01-01

    The equilibrium distribution ratio of phosphorus between CaO-CaF2 molten slag and Fe-C-P melt at 1450 ℃ was measured. The phosphate capacity of slag and the activity coefficient of phosphorus oxide were calculated.

  10. The pH-dependent contaminant leaching from the copper smelter fly ash and slag

    Science.gov (United States)

    Jarosikova, Alice; Ettler, Vojtech; Mihaljevic, Martin; Penizek, Vit

    2014-05-01

    Metallurgical wastes produced during smelting processes represent a potential risk of environmental contamination, depending particularly on the content and mobility of the elements contained. Due to leaching, serious environmental impact especially in contaminated soil systems in the vicinity of the smelting plants may occur. In this respect two potentially hazardous metallurgical wastes from the copper smelter Tsumeb (Namibia, Africa) were investigated by laboratory leaching experiments. The leaching behaviours of (i) Ausmelt slag from Cu smelting (9500 ppm As, 24000 ppm Cu, 10200 ppm Pb, 24500 ppm Zn; mineralogy: glass, fayalite, spinel, metallic/sulphide droplets) and (ii) fly ash from Cu smelter bag house filters (43.7 wt% As, 13000 ppm Cu, 39700 ppm Pb, 20000 ppm Zn; mineralogy: arsenolite, galena, gypsum, litharge, anglesite) were studied using a 48-h pH-static leaching test (CEN/TS 14997). The release of metals/metalloids at a range of pH 3-12, investigation of changes in mineralogical composition and PHREEQC speciation-solubility modelling were used to understand processes governing the contaminant leaching from these waste materials. It was observed that the contaminant leaching was highly pH-dependent. The release of metals from slag corresponded to "L-type" leaching curve with Cu being the key contaminant leached (up to 1780 mg/kg). In contrast, As was highly leached also in alkaline conditions (31-173 mg/kg) and significantly exceeded the limit value for hazardous waste materials in all cases (25 mg/kg). Fly ash was found to be extremely reactive in terms of the As release with a "J-type" leaching curve indicating the highest leaching at pH of 11 and 12 (up to 314 g/kg). Arsenic was considered to be the most important contaminant for both waste materials and its release can represent a risk for the environment, especially in case, where the fly ash- or slag-derived particulates are deposited into the soil systems. This study was supported by the Czech

  11. Conditioning of spent ion-exchange resins followed by solidification in the alkali-slag long-lived matrix with an increased level of filling with resins

    Directory of Open Access Journals (Sweden)

    Svetlana Nikolaevna Skomorokhova

    2015-12-01

    Full Text Available The possibility for spent ion-exchange resins (IER of intermediate specific activity to be solidified in alkali-slag (geocement water-resistant matrixes with an increased level of filling with resins was studied. Comparative tests of the IER immobilization process were done for justifying the most technologically effective matrix material. We used three different alkali-slag cementing systems and the prepared simulated pulps of IER with the specific activity of 3×108 Bq/L, saturated with 137Cs radionuclide. The manufactured samples of the alkali-slag compounds, filled with IER at the level of 24-27% by weight, meet the regulatory requirements set in NP-019-15 code and feature better working quality parameters (mechanical strength: 5-14 MPa, leaching rate of 137Cs, Na, Ca: <2×10-4 g/cm2∙day on the 7th-10th day, mechanical strength of compounds rises by the factor of 1.2-1.5 after immersion tests. The incorporation of the spent IER in the most technologically effective alkali-slag matrix makes it possible to decrease the cementing material consumption by the factor of 2.4 in comparison with Portland cement and by the factor of 1.3 in comparison with the known slag binders, while a compound with better quality parameters is produced. The research was done with the support of the Russian Ministry of Education and Science (unique identifier of the applied research studies - RFMEFI57915X0101 for justifying a new energy-efficient and resource-saving technology of reprocessing the spent IER-containing waste.

  12. Accelerated carbonation of steel slags using CO2 diluted sources: CO2 uptakes and energy requirements

    Directory of Open Access Journals (Sweden)

    Renato eBaciocchi

    2016-01-01

    Full Text Available This work presents the results of carbonation experiments performed on Basic Oxygen Furnace (BOF steel slag samples employing gas mixtures containing 40 and 10% CO2 vol. simulating the gaseous effluents of gasification and combustion processes respectively, as well as 100% CO2 for comparison purposes. Two routes were tested, the slurry phase (L/S=5 l/kg, T=100 °C and Ptot=10 bar and the thin film (L/S =0.3-0.4 l/kg, T=50 °C and Ptot=7-10 bar routes. For each one, the CO2 uptake achieved as a function of the reaction time was analyzed and on this basis the energy requirements associated to each carbonation route and gas mixture composition were estimated considering to store the CO2 emissions of a medium size natural gas fired power plant (20 MW. For the slurry phase route, maximum CO2 uptakes ranged from around 8% at 10% CO2, to 21.1% (BOF-a and 29.2% (BOF-b at 40% CO2 and 32.5% (BOF-a and 40.3% (BOF-b at 100% CO2. For the thin film route, maximum uptakes of 13% (BOF-c and 19.5% (BOF-d at 40% CO2, and 17.8% (BOF-c and 20.2% (BOF-d at 100% were attained. The energy requirements of the two analyzed process routes appeared to depend chiefly on the CO2 uptake of the slag. For both process route, the minimum overall energy requirements were found for the tests with 40% CO2 flows (i.e. 1400-1600 MJ/t CO2 for the slurry phase and 2220-2550 MJ/t CO2 for the thin film route.

  13. Effect of additives in reducing ash sintering and slagging in biomass combustion applications

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Liang

    2012-07-01

    The objective of this study was to investigate sintering and slagging behaviors of biofuels during combustion processes. Biofuels tested are derived from the agricultural sector, wood and furniture industry as well as from municipal sewage sludge. It was also the aim to test and evaluate additives that can prevent and abate biomass ash sintering by conducting laboratory and industrial scale tests. Sintering characteristics of sewage sludge ashes at elevated temperatures were investigated by means of different laboratory methods. Utilizing of phosphorus participation agents Al2(SO4)3 or Fe2(SO4)3 caused substantially high contents of aluminum or iron in the studied sewage sludge ashes, respectively. High initial melting temperatures over 1100 degrees C and low sintering tendencies were observed from the sewage sludge ashes rich in aluminum. It was related to presence and formation of the inert mineral phases such as aluminum oxide, quartz and calcium aluminum silicates in the aluminum rich sewage sludge ashes at elevated temperatures. A low melting temperature, about 994 degree C, was detected from the iron rich sewage sludge ash. Severe sintering of this sewage sludge ash was mainly due to generation of low temperature melting iron silicates, as results of interaction and re-assemblage of hematite (Fe2O3), quartz (SiO2) and alkali feldspars under heating. Fusion behaviors of corn cob ashes under rising temperatures were characterized. The work revealed that chemical compositions of corn cob ashes are dominated by potassium, silicon, chlorine and phosphorus. However, the relative concentrations of these principal elements are considerably different for three studied corn cob ashes, which have major influence on ash transformation reactions and sintering tendencies. Compared with the other two, the chemical composition of the Waimanalo corn cob (WCob) was characterized with the highest K/Cl, Si/(Ca+Mg) and (Si+P+K)/(Ca+Mg) molar ratios, which was favorable for

  14. 基于电镜的生物质成型燃料锅炉结渣机理研究%The Slagging Mechanism Study of Biomass Briquette Boiler Based on Electron Microscopy

    Institute of Scientific and Technical Information of China (English)

    李文雅; 史改玲; 王喜云; 孙建中; 刘圣勇

    2014-01-01

    目前市场上已出现生物质成型燃料燃烧设备,由于结渣等因素影响,限制了这种生物质成型燃料燃烧设备的推广与应用。结渣不仅会对燃烧设备的热性能造成影响,而且危及燃烧设备的安全性。在生物质成型燃料炉渣电镜实验的基础上,揭示生物质成型燃料锅炉结渣的过程并得出预防和防止结渣措施。%At present,biomass briquette combustion equipments have been found on the market. But their promotion and application are restricted by some factors such as slagging and so on. Slagging will not only affect the thermal properties of combustion equipments,but also endanger the safety of combustion equipments. Based on the electrical microscopy experiment of biomass briquette slag,we revealed the slagging process of biomass briquette boilers,and found some measures on slagging prevention.

  15. Research on the stability of f-CaO content in desulfurization slag%固硫渣中f-CaO的含量测试及其安定性的研究

    Institute of Scientific and Technical Information of China (English)

    孙夔; 贺深阳; 贾韶辉; 吴双

    2015-01-01

    With the development of desulfurization technology for circulating fluidized bed boiler, large amounts of desulfurization slag is stored up. Desulfurization slag contains a lot of f-CaO and SO3, through the study of the content and digestion rate of f-CaO in desulfurization slag, and the test of the stability of the slag as a cement admixture and aggregate for concrete brick. The test shows that most f-CaO can be easily digested, and can’t affect the stability after the watering process, so that the slag can be used as mixture and aggregate for concrete brick.%随着循环流化床锅炉脱硫技术的发展,大量的固硫渣被堆存。固硫渣含有大量的f-CaO和SO3,通过对固硫渣中f-CaO含量和消解速度的研究,测试其作为水泥混合材和混凝土砖骨料制品时的安定性。结果表明:固硫渣中大部分f-CaO容易消解,经淋水处理以后不会对安定性产生不良影响,可用于水泥混合材和混凝土砖骨料。

  16. Accelerated Carbonation of Steel Slags Using CO2 Diluted Sources: CO2 Uptakes and Energy Requirements

    OpenAIRE

    Baciocchi, Renato; Costa, Giulia; Polettini, Alessandra; Pomi, Raffaella; Stramazzo, Alessio; Zingaretti, Daniela

    2016-01-01

    This work presents the results of carbonation experiments performed on Basic Oxygen Furnace (BOF) steel slag samples employing gas mixtures containing 40 and 10% CO2 vol. simulating the gaseous effluents of gasification and combustion processes respectively, as well as 100% CO2 for comparison purposes. Two routes were tested, the slurry-phase (L/S = 5 l/kg, T = 100°C and Ptot = 10 bar) and the thin-film (L/S = 0.3–0.4 l kg, T = 50°C and Ptot = 7–10 bar) routes. For each one, the CO2 uptake ac...

  17. Assessment of the hydration constants of post blended blast furnace slag cements

    NARCIS (Netherlands)

    Visser, J.H.M.; Zon, Q.F. van; Beijersbergen van Henegouwen, J.F.; Hacquebord, A.; Zwet, R.G.A. van

    2014-01-01

    The amount of bound water in OPC i slag blends have been measured for three different temperature regimes: from 105 to 950°C, 400 to 600 oC and 600 to 950°C for three different OPCs and one type of slag, at 5 different replacement factor and at four ages. Based on the measured linear relationship be

  18. Accelerated carbonation and leaching behavior of the slag from iron and steel making industry

    Institute of Scientific and Technical Information of China (English)

    Quanyuan Chen; D.C. Johnson; Lingyun Zhu; Menghong Yuan; C.D. Hills

    2007-01-01

    Ground granulated blast furnace slag (GGBFS) and steelmaking slag have been used as a raw material for cement production or as an aggregate to make concrete, which contribute aluminum, calcium, iron, and silicon oxides. The suitability of the slag for a particular application depends on its reactivity, cost, availability, and its influence on the properties of the resulting concrete. For the interest of durability studying of concrete in the presence of slag, the accelerated carbonation products and leaching behavior of the slag and Portland cement (PC) were studied. The experimental results confirmed that the slag was more resistant to carbonation compared to PC. The carbonation degree of GGBFS reduced by 17.74%; and the carbonation degrees of steelmaking slags reduced by 9.51%-11.94%. Carbonation neutralized the alkaline nature of the hydrated pastes and gave rise to the redox potential of the leachate slightly (30-77 mV). The carbonation also increased the release of most of the elements presented, except for calcium, to the aqueous environment. It is concluded that blend cements (PC plus slag) have economical advantages and better durability compared to PC.

  19. Physico-chemical characterization of steel slag. Study of its behavior under simulated environmental conditions.

    Science.gov (United States)

    Navarro, Carla; Díaz, Mario; Villa-García, María A

    2010-07-15

    The chemical and mineralogical composition of steel slag produced in two ArcelorMittal steel plants located in the North of Spain, as well as the study of the influence of simulated environmental conditions on the properties of the slag stored in disposal areas, was carried out by elemental chemical analysis, XRF, X-ray diffraction, thermal analysis, and scanning electron microscopy with EDS analyzer. Spectroscopic characterization of the slag was also performed by using FTIR spectroscopy. Due to the potential uses of the slag as low cost adsorbent for water treatment and pollutants removal, its detailed textural characterization was carried out by nitrogen adsorption-desorption at 77 K and mercury intrusion porosimetry. The results show that the slag is a crystalline heterogeneous material whose main components are iron oxides, calcium (magnesium) compounds (hydroxide, oxide, silicates, and carbonate), elemental iron, and quartz. The slags are porous materials with specific surface area of 11 m(2)g(-1), containing both mesopores and macropores. Slag exposure to simulated environmental conditions lead to the formation of carbonate phases. Carbonation reduces the leaching of alkaline earth elements as well as the release of the harmful trace elements Cr (VI) and V. Steel slags with high contents of portlandite and calcium silicates are potential raw materials for CO(2) long-term storage. PMID:20568743

  20. Physico-chemical characterization of steel slag. Study of its behavior under simulated environmental conditions.

    Science.gov (United States)

    Navarro, Carla; Díaz, Mario; Villa-García, María A

    2010-07-15

    The chemical and mineralogical composition of steel slag produced in two ArcelorMittal steel plants located in the North of Spain, as well as the study of the influence of simulated environmental conditions on the properties of the slag stored in disposal areas, was carried out by elemental chemical analysis, XRF, X-ray diffraction, thermal analysis, and scanning electron microscopy with EDS analyzer. Spectroscopic characterization of the slag was also performed by using FTIR spectroscopy. Due to the potential uses of the slag as low cost adsorbent for water treatment and pollutants removal, its detailed textural characterization was carried out by nitrogen adsorption-desorption at 77 K and mercury intrusion porosimetry. The results show that the slag is a crystalline heterogeneous material whose main components are iron oxides, calcium (magnesium) compounds (hydroxide, oxide, silicates, and carbonate), elemental iron, and quartz. The slags are porous materials with specific surface area of 11 m(2)g(-1), containing both mesopores and macropores. Slag exposure to simulated environmental conditions lead to the formation of carbonate phases. Carbonation reduces the leaching of alkaline earth elements as well as the release of the harmful trace elements Cr (VI) and V. Steel slags with high contents of portlandite and calcium silicates are potential raw materials for CO(2) long-term storage.

  1. Heat Recovery from High Temperature Slags: A Review of Chemical Methods

    Directory of Open Access Journals (Sweden)

    Yongqi Sun

    2015-03-01

    Full Text Available Waste heat recovery from high temperature slags represents the latest potential way to remarkably reduce the energy consumption and CO2 emissions of the steel industry. The molten slags, in the temperature range of 1723–1923 K, carry large amounts of high quality energy. However, the heat recovery from slags faces several fundamental challenges, including their low thermal conductivity, inside crystallization, and discontinuous availability. During past decades, various chemical methods have been exploited and performed including methane reforming, coal and biomass gasification, and direct compositional modification and utilization of slags. These methods effectively meet the challenges mentioned before and help integrate the steel industry with other industrial sectors. During the heat recovery using chemical methods, slags can act as not only heat carriers but also as catalysts and reactants, which expands the field of utilization of slags. Fuel gas production using the waste heat accounts for the main R&D trend, through which the thermal heat in the slag could be transformed into high quality chemical energy in the fuel gas. Moreover, these chemical methods should be extended to an industrial scale to realize their commercial application, which is the only way by which the substantial energy in the slags could be extracted, i.e., amounting to 16 million tons of standard coal in China.

  2. Heavy metal adsorption changes of EAF steel slag after phosphorus adsorption.

    Science.gov (United States)

    Song, Guanling; Cao, Lijing; Chen, Xiao; Hou, Wenhua; Wang, Qunhui

    2012-01-01

    A kind of electric arc furnace (EAF) steel slag was phosphated, and its isothermal and dynamic adsorptions of copper, cadmium, and lead ions were measured to determine if heavy metal adsorption changes after phosphorus adsorption. The surface area increased greatly after the slag was phosphated. Isothermal adsorption experiments showed that the theoretical Q(max) of the EAF steel slag on Cu(2+), Cd(2+), and Pb(2+) improved 59, 50, and 89% respectively after it was phosphated. Dynamic adsorption results showed that the greatest adsorption capacities of unit volume of Cu(2+), Cd(2+), and Pb(2+) were 2.2, 1.8, and 1.8 times that of the column packed with original EAF steel slag when the column was packed with phosphate EAF steel slag at the same heavy metal ion concentration. The breakthrough time, the exhaustion time and elution efficiency of the column also increased when the column was packed with phosphated EAF steel slag compared with that packed with original EAF steel slag. Phosphorus adsorption could further improve the heavy metal ion adsorption of the EAF steel slag.

  3. Double Slag Operation Dephosphorization in BOF for Producing Low Phosphorus Steel

    Institute of Scientific and Technical Information of China (English)

    TIAN Zhi-hong; LI Ben-hai; ZHANG Xiao-ming; JIANG Zhong-hang

    2009-01-01

    A study on the production of low phosphorus steel by double slag operation in 210 t converter was carried out.A phosphorus content of less than 0.005% (mass percent) was obtained before tapping.About 80 % phosphorus could be removed by the first slag after 5 min.High Fe3+ content and high basicity in the first slag were in favor of dephosphorization.On the other hand,Fe3+ content had less effect on dephosphorization during second slag treatment.In the second slag period,the fraction of dephosphorization increased with the increase of basicity up to a basicity of 6.Further increase of basicity of the second slag had very little effect on dephosphorization.The tapping temperature had great impact on dephosphorization.It was impossible to get phosphorus less that 0.005% when the tapping temperature was higher than 1 943 K.The optimum operation conditions were suggested.On the basis of these conditions,the amount of the second slag and the effect of the remaining first slag were estimated.

  4. Substrate pH and butterfly bush response to dolomitic lime or steel slag amendment

    Science.gov (United States)

    Steel slag is a fertilizer amendment with a high concentration of calcium oxide, and thus capable of raising substrate pH similar to dolomitic lime. Steel slag, however, contains higher concentrations of some nutrients, such as iron, manganese, and silicon, compared to dolomitic lime. The objectiv...

  5. Study of Phase Relations of ZnO-Containing Fayalite Slag Under Fe Saturation

    Science.gov (United States)

    Shi, Huayue; Chen, Liugang; Malfliet, Annelies; Jones, Peter Tom; Blanpain, Bart; Guo, Muxing

    2016-10-01

    A ZnO-containing fayalite-based slag can be formed in copper smelting from secondary raw materials and its high viscosity is a common issue that hinders slag tapping. In this work, the crystallization behavior of the industrial slag was observed in situ by confocal laser scanning microscopy. Solid precipitation was found to be the major cause of the poor slag fluidity. The phase relations in the industrial slag system ZnO-"FeO"-SiO2-Al2O3-CaO (CaO/SiO2 = 0.05, Al2O3/SiO2 = 0.15) were investigated by quenching the samples after reaching equilibrium at 1423 K (1150 °C) under iron saturation. The equilibrium composition of the phases was determined with electron probe micro-analysis. The effect of individual components, such as FeO, ZnO, and CaO on the phase equilibrium of the slag system has been quantitatively studied. The relation between the solid-phase fraction and the chemical composition of the slag has been revealed. Suggestions to modify the slag composition toward low viscosity are provided.

  6. Characterization and activation of the slag of El Hadjar's blast furnaces by clinkers

    Energy Technology Data Exchange (ETDEWEB)

    Guetteche, M.N.; Houari, H. [Constantine Univ. (France)

    2001-07-01

    The El Hadjar steel plant in Algeria produces about 430,000 tons of slag annually. This paper presents a study in which the granular slag of El Hadjar's blast furnace was characterized using a variety of analytical methods that made it possible to calculate hydraulic indices. El Hadjar slag is being promoted in the construction industry in an effort to address environmental concerns regarding the production of portland cement which is very energy intensive and which contributes to major greenhouse gas emissions into the atmosphere. The use of slag as an addition to portland cement or the manufacturing of clinker free binder would make this waste into a valuable product. Chemical analysis, x-ray diffraction, differential thermal analysis, Fourier transformer infrared spectrometry and conductimetry were used to better understand the vitreous structure of the slag and its hydraulic reactivity. Prismatic test tubes were used for the mechanical tests which involved clinkers of various grinding rates of slag. The results showed that slag is reactive and that the evolution of mechanical resistance to grinding is very sensitive. It was also shown that long term mechanical performance of the slag based ingredients are of significant interest to the cement and concrete industry. 9 refs., 9 tabs., 5 figs.

  7. Microstructure and Composition of Hydration Products of Ordinary Portland Cement with Ground Steel-making Slag

    Institute of Scientific and Technical Information of China (English)

    LI Yong-xin; CHEN Yi-min; ZHANG Hong-tao; HE Xing-yang; WEI Jiang-xiong; ZHANG Wen-sheng

    2003-01-01

    The effect of ground steel-making slag on microstructure and composition of hydration products of ordinary Portland cement (OPC) was investigated by mercury intrusion porosimetry ( MIP ), X- ray diffraction (XRD) and differential thermal analysis (DTA). Results show that ground steel-making slag is a kind of high activity mineral additives and it can raise the longer-age strength of OPC mortar. The total porosity and average pore diameter of OPC paste with groand steel-making slag increase with the increase of the amount of ground steelmaking slag replacing OPC at various ages, while after 28 days most pores in OPC paste with ground steel-making slag do not influeace the strength because the diameter of those pores is in the rang of 20 to 50nm. The hydration mechanism of ground steel-making slag is similar to that of OPC but different from that of fly ash and blast furnace slag. The hydration products of ground steel-making slag contain quite a lot of Ca( OH)2 in long age.

  8. Study of Phase Relations of ZnO-Containing Fayalite Slag Under Fe Saturation

    Science.gov (United States)

    Shi, Huayue; Chen, Liugang; Malfliet, Annelies; Jones, Peter Tom; Blanpain, Bart; Guo, Muxing

    2016-06-01

    A ZnO-containing fayalite-based slag can be formed in copper smelting from secondary raw materials and its high viscosity is a common issue that hinders slag tapping. In this work, the crystallization behavior of the industrial slag was observed in situ by confocal laser scanning microscopy. Solid precipitation was found to be the major cause of the poor slag fluidity. The phase relations in the industrial slag system ZnO-"FeO"-SiO2-Al2O3-CaO (CaO/SiO2 = 0.05, Al2O3/SiO2 = 0.15) were investigated by quenching the samples after reaching equilibrium at 1423 K (1150 °C) under iron saturation. The equilibrium composition of the phases was determined with electron probe micro-analysis. The effect of individual components, such as FeO, ZnO, and CaO on the phase equilibrium of the slag system has been quantitatively studied. The relation between the solid-phase fraction and the chemical composition of the slag has been revealed. Suggestions to modify the slag composition toward low viscosity are provided.

  9. Effect of Slag on Titanium, Silicon, and Aluminum Contents in Superalloy During Electroslag Remelting

    Science.gov (United States)

    Jiang, Zhou-Hua; Hou, Dong; Dong, Yan-Wu; Cao, Yu-Long; Cao, Hai-Bo; Gong, Wei

    2016-04-01

    Many factors influence the chemical composition in electroslag remelting (ESR) steel, including atmosphere in crucible, melting rate, slag composition, deoxidation, and so on. Fluoride-based slag, which is exposed to liquid metal directly, influences the chemical composition of ESR ingots to a large extent. The present paper focuses on the effect of slag on the titanium, silicon, and aluminum contents in ingots based on the interaction of the slag and metal. In present work, superalloy of GH8825 and several slags containing different CaO contents have been employed for investigating the effect of slag on titanium, silicon, and aluminum contents in an electrical resistance furnace under argon atmosphere. Results indicate that the higher CaO content in slag has better capacity for avoiding loss of titanium caused by the reaction of titanium with silica in slag, especially in case of remelting superalloy with high titanium and low silicon content. The CaO has a great effect on the activities of TiO2, SiO2, and Al2O3. Thermodynamic analysis is applied to investigate the CaO behavior. Based on the ion and molecule coexistence theory of slag, activity model is established to calculate the activities of components containing titanium, silicon, and aluminum elements in a six-component slag consisting of CaO-CaF2-Al2O3-SiO2-TiO2-MgO. The components containing titanium, silicon, and aluminum in slag are mainly CaO·TiO2, 2CaO·SiO2, CaO·SiO2, CaO·Al2O3, and MgO·Al2O3. With the increase of CaO mass fraction in slag, the activity coefficient of SiO2 decreases significantly, whereas slightly change happens for Al2O3. As a result, the lg ({{γ_{{{{SiO}}2 }} } {/ {{{γ_{{{{SiO}}2 }} } {γ_{{{{TiO}}2 }} }}} {γ_{{{{TiO}}2 }} }}) decreases with increasing CaO content, which is better for preventing loss of titanium caused by the reaction of titanium with silica in slag. The slag with high CaO and appropriate TiO2 content is suitable for electroslag remelting of GH8825.

  10. Study on Adsorption Behaviors of Cr(Ⅵ) in Sewage by Lemon Slag%柠檬渣吸附污水中铬(Ⅵ)的工艺研究

    Institute of Scientific and Technical Information of China (English)

    冉敬; 黄秀丽; 汪阳平; 任沁; 沈王庆

    2015-01-01

    为了研究柠檬渣对污水中铬(Ⅵ)的吸收工艺,用10%的H2SO4对柠檬渣进行了改性,比较了改性柠檬渣与原柠檬渣的吸附性能,并利用单因素法,考察了吸附剂的量、反应时间、反应温度、溶液的pH和恒温振荡器的振速对吸附效果的影响。结果表明,改性柠檬渣的吸附性能要优于原柠檬渣;在一定条件下,改性柠檬渣与污水的适宜液固比为10 g/L;改性柠檬渣与原料柠檬渣的适宜反应时间为90 min;改性柠檬渣的反应温度为45℃;溶液的适宜pH为4;改性柠檬渣与原柠檬渣的恒温振荡器的振速分别取150 r/min和100 r/min。%To study the adsorption process of Cr(Ⅵ) in sewage, lemon slag was modified by 10% H2SO4, then the adsorp-tion capability of modified lemon slag and original lemon slag were compared. The effects of absorbent dosage, adsorption time, temperature, pH and oscillator vibration velocity were investigated by single factor method. The results showed that the adsorption properties of modified lemon slag were better than the original slag. Under certain conditions, the suitable ratio of solid to liquid ( m modified lemon slag to Vsewage ) was 10g/L. The best reaction time of the modified lemon slag and the original slag was both 90 min; and the oscillator vibration velocity was 150 r/min and 100 r/min,respectively. The best reac-tion temperature of the modified lemon slag was 45 ℃; and the pH of the liquor was 4.

  11. Distinctive microstructural features of aged sodium silicate-activated slag concretes

    Energy Technology Data Exchange (ETDEWEB)

    San Nicolas, Rackel [Department of Chemical and Biomolecular Engineering, University of Melbourne, Victoria 3010 (Australia); Bernal, Susan A. [Department of Materials Science and Engineering, University of Sheffield, Sir Robert Hadfield Building, Mappin St, Sheffield S1 3JD (United Kingdom); School of Materials Engineering, Composite Materials Group, Universidad del Valle, Cali (Colombia); Mejía de Gutiérrez, Ruby [School of Materials Engineering, Composite Materials Group, Universidad del Valle, Cali (Colombia); Deventer, Jannie S.J. van [Department of Chemical and Biomolecular Engineering, University of Melbourne, Victoria 3010 (Australia); Zeobond Pty Ltd, P.O. Box 23450, Docklands, Victoria 8012 (Australia); Provis, John L., E-mail: j.provis@sheffield.ac.uk [Department of Materials Science and Engineering, University of Sheffield, Sir Robert Hadfield Building, Mappin St, Sheffield S1 3JD (United Kingdom)

    2014-11-15

    Electron microscopic characterisation of 7-year old alkali-activated blast-furnace slag concretes enabled the identification of distinct microstructural features, providing insight into the mechanisms by which these materials evolve over time. Backscattered electron images show the formation of Liesegang-type ring formations, suggesting that the reaction at advanced age is likely to follow an Oswald supersaturation–nucleation–depletion cycle. Segregation of Ca-rich veins, related to the formation of Ca(OH){sub 2}, is observed in microcracked regions due to the ongoing reaction between the pore solution and available calcium from remnant slag grains. A highly dense and uniform interfacial transition zone is identified between siliceous aggregate particles and the alkali activated slag binders, across the concretes assessed. Alkali-activated slag concretes retain a highly dense and stable microstructure at advanced ages, where any microcracks induced at early ages seem to be partially closing, and the remnant slag grains continue reacting.

  12. The Effect of Oxygen Potential on the Sulfide Capacity for Slags Containing Multivalent Species

    Science.gov (United States)

    Allertz, Carl; Selleby, Malin; Sichen, Du

    2016-10-01

    The dependence of sulfide capacity on the oxygen partial pressure for slags containing multivalent species was investigated experimentally using a slag containing vanadium oxide. Copper-slag equilibration experiments were carried out at 1873 K (1600 °C) in the approximate oxygen partial pressure range 10-15.4 to 10-9 atm. The sulfide capacity was found to be strongly dependent on the oxygen potential in this slag system, increasing with the oxygen partial pressure. The sulfide capacity changed by more than two orders of magnitude over the oxygen partial pressure range. The effect of changing oxygen partial pressure was found to be much greater than the effect of changing slag composition at a fixed oxygen partial pressure.

  13. Study on Mechanism of Reaction Between AOD Slag and Rebonded Magnesite—Chrome Brick

    Institute of Scientific and Technical Information of China (English)

    ZHAOYuxi; HEXiaoping

    2000-01-01

    The influence of the composition of AOD slag on the corrosion of rebonded magnesite-chrome brick has been studied by analyzing the residual bricks at the tuyere zone of AOD .It indicates that the corrosion degree increased with the increase of the basicity of slag and decreased with the increase of the content of MgO ,Cr2O3 and Al2O3 in slag.And the addition of refractories to slag up to satura-tion could decrease the corrosion abiliy of sag.It is important to make a resonable slagmaking rule and ensure the percentage of MgO in slag more than 11wt% for pro-longing the service life of lining.

  14. Strength and Drying Shrinkage of Alkali-Activated Slag Paste and Mortar

    Directory of Open Access Journals (Sweden)

    Mao-chieh Chi

    2012-01-01

    Full Text Available The aim of this study is to investigate the strengths and drying shrinkage of alkali-activated slag paste and mortar. Compressive strength, tensile strength, and drying shrinkage of alkali-activated slag paste and mortar were measured with various liquid/slag ratios, sand/slag ratios, curing ages, and curing temperatures. Experimental results show that the higher compressive strength and tensile strength have been observed in the higher curing temperature. At the age of 56 days, AAS mortars show higher compressive strength than Portland cement mortars and AAS mortars with liquid/slag ratio of 0.54 have the highest tensile strength in all AAS mortars. In addition, AAS pastes of the drying shrinkage are higher than AAS mortars. Meanwhile, higher drying shrinkage was observed in AAS mortars than that observed comparable Portland cement mortars.

  15. The Effect of Oxygen Potential on the Sulfide Capacity for Slags Containing Multivalent Species

    Science.gov (United States)

    Allertz, Carl; Selleby, Malin; Sichen, Du

    2016-06-01

    The dependence of sulfide capacity on the oxygen partial pressure for slags containing multivalent species was investigated experimentally using a slag containing vanadium oxide. Copper-slag equilibration experiments were carried out at 1873 K (1600 °C) in the approximate oxygen partial pressure range 10-15.4 to 10-9 atm. The sulfide capacity was found to be strongly dependent on the oxygen potential in this slag system, increasing with the oxygen partial pressure. The sulfide capacity changed by more than two orders of magnitude over the oxygen partial pressure range. The effect of changing oxygen partial pressure was found to be much greater than the effect of changing slag composition at a fixed oxygen partial pressure.

  16. Cementing properties of steel slag activated by sodium silicates and sodium hydroxide

    Institute of Scientific and Technical Information of China (English)

    Wen Ni; En Wang; Jianping Li; Han Sun

    2005-01-01

    Steel slag which is mainly composed of γ-CasSiO4 and other silicates or alumino-silicates is activated by sodium silicates and sodium hydroxide. The powders of such steel slag are usually inert to hydrate and subsequently have very low ability of cementing. But when sodium silicates and sodium hydroxide are used as activators the steel slag shows very good properties of cementing. When activated with NaOH solution the hardened slurry of the steel slag has a compressive strength of 11.13 MPa after being cured for 28 days. When activated with Na2SiO3 solution the samples after being cured for 28 days have an average compressive strength of 40.23 MPa. While the steel slag slurry which is only mixed with water has a compressive of 0.88 MPa after being cured for 28 days.

  17. Fabrication of slag-glass composite with controlled porosity

    Directory of Open Access Journals (Sweden)

    Ranko Adziski

    2008-06-01

    Full Text Available The preparation and performance of porous ceramics made from waste materials were investigated. Slag from thermal electrical plant Kakanj (Bosnia and Herzegovina with defined granulations: (0.500÷0.250 mm; (0.250÷0.125 mm; (0.125÷0.063 mm; (0.063÷0.045 mm and 20/10 wt.% of the waste TV screen glass with a granulation <0.063 mm were used for obtaining slag-glass composites with controlled porosity. The one produced from the slag powder fraction (0.125÷0.063 mm and 20 wt.% TV screen glass, sintered at 950°C/2h, was considered as the optimal. This system possesses open porosity of 26.8±1.0%, and interconnected pores with the size of 250–400 μm. The values of E-modulus and bending strength of this composite were 10.6±0.6 GPa and 45.7±0.7 MPa, respectively. The coefficient of thermal expansion was 8.47·10-6/°C. The mass loss in 0.1M HCl solution after 30 days was 1.2 wt.%. The permeability and the form coefficient of the porous composite were K0=0.12 Da and C0=4.53·105 m-1, respectively. The porous composite shows great potential to be used as filters, diffusers for water aeration, dust collectors, acoustic absorbers, etc.

  18. Mechanical property and hydration mechanism of slag blended magnesium phosphate cement%矿渣磷酸镁水泥的力学性能和水化机理

    Institute of Scientific and Technical Information of China (English)

    侯磊; 李金洪; 王浩林

    2011-01-01

    以高炉矿渣作为磷酸镁水泥(MPC)的活性混合材料,研究了MPC的凝固时间、力学性能、物相组成和显微结构,并探讨了矿渣MPC的作用机理.实验固定磷镁比为25%,硼镁比为7.5%,矿渣掺量分别为磷镁总质量的0%、10%、20%、30%和40%.结果表明,矿渣参与了水化反应并提高了MPC的胶凝性能,随着矿渣掺量增大,矿渣MPC的抗压强度提高,但矿渣水化产生的膨胀应力会破坏MPC的内部结构,因此其抗折强度随矿渣掺量增大而降低.矿渣MPC的主要水化产物为六水合磷酸镁铵(MgNH4PO4·6 H2O),矿渣的掺入使凝胶相增加,并有部分Ca2+进入MgNH4PO4·6 H2O品格,使水化产物的形貌、大小发生变化.样品中剩余较多死烧镁和矿渣颗粒,可起骨料作用.%Blast-furnace slag was used as an active addition of magnesium phosphate cement. The influence of blast-furnace slag on the setting time, mechanical property, mineral phase and microstucture of slag blended magnesium phosphate cement (MPC) was studied. The prescription was designed as follows: the ratio of monoammonium phosphate to magnesia was 25% in mass, the borax additive amount to magnesia was 7.5% , the additive amount of blast-furnace slag was 0% , 10%, 20%, 30% and 40% separately in the ratio of total amount of dead burned magnesia and monoammonium phosphate to MPC. The results show that slag might participate the hydration, which improves the bonding of MPC, and the compressive strength of slag-blended MPC is improved with the increasing additive amount of slag. However, slag might results in expansion stress during hydration process, which causes lattice disturbance in hardened MPC, so the flexual strength decreases with the increasing additive amount of slag at the same time. The main hydration product of slag blended MPC is struvite (MgNH4PO4·6 H2O), the content of amorphous phase might increase after being mixed with slag in MPC, and Ca2+ ions in slag can result

  19. Performance of alkaline activated slag at high temperatures

    OpenAIRE

    Mejía de Gutiérrez, R.; Maldonado, J.; C. Gutiérrez

    2004-01-01

    This paper presents an investigation into the performance of alkali-activated slag (AAS) mortar exposed to elevated temperatures. Sodium silicate, sodium hydroxide and a mix (waterglass) with a modulus (SiO2/Na20) of 1.5 were used as activators. The specimens were heated in an electric furnace up to 1000 ºC in steps of 200 ºC for a constant period of 2 hours. The weight loss, residual compressive strength, resistance to chloride ion penetration, p...

  20. Reduction of vanadium oxide by carbon in stainless steelmaking slags

    Energy Technology Data Exchange (ETDEWEB)

    Divakar, M.; Lahiri, A.K. [Indian Inst. of Science, Bangalore (India). Dept. of Metallurgy; Goernerup, M. [Uddeholm Technology AB (Sweden)

    2001-02-01

    Simultaneous reduction of chromium, iron and vanadium oxides by carbon has been studied by conducting experiments on typical stainless steelmaking slags in the temperature range of 1823 to 1923 K. In-situ gas generated due to the reduction led to several phenomena such as foam/emulsion formation, change in foam height, size of gas bubbles and rate of gas generation. The kinetics of vanadium oxide reduction by carbon are studied under the influence of the above mentioned phenomena and the presence of chromium and iron oxides. (orig.)

  1. Computer recognition of slag property diagrams in ternary systems

    Institute of Scientific and Technical Information of China (English)

    Jinxiong Lu; Li Wang; Jiongming Zhang; Xinhua Wang

    2004-01-01

    In order to take data information from the slag property diagram in a ternary system automatically and actually, a picture recognition and drawing software has been developed by Visual Basic 6.0 based on the image coding principle of computer system and the graphics programming method of VB. This software can transform the ternary system isopleth diagram from bitmap format to data file and establish a corresponding database which can be applied to rapidly retrieve a mass of data and make correlative thermodynamics or kinetics calculation. Besides, it still has the function of drawing the ternary system diagram which can draw different kinds of property parameters in the same diagram.

  2. Sulfide capacities of MnO-SiO2 slags

    Science.gov (United States)

    Reddy, Ramana G.; Blander, Milton

    1989-04-01

    Sulfide capacities of binary MnO-SiO2 slags at 1773 and 1923 K were calculated thermodynamically. Only known data, such as the standard free energy of formation of MnO and MnS and activities of MnO in the melt, are used in making calculations based on fundamental concepts. Excellent agreement is found between our calculations and published experimental data. Correlations of sulfide capacities, based on optical basicity using Pauling electronegativities or empirically deduced optical basicities, differ from the experimental data in both magnitude and concentration dependence. Our method provides useful predictions of sulfide capacities a priori.

  3. Alkali-activated blast furnace slag-zeolite cements and concretes

    International Nuclear Information System (INIS)

    The aim of this work has been the study of alkali-activated slag-zeolite cements and concretes based on them. Various compositions have been tested and some characteristics such as the compressive strength have been measured versus zeolite additions. A table lists the specific surface area and particle size distributions of different cements. The conclusions of the study are the following. First, alkali-activated slag cements and concretes based on them are effective for immobilization of radioactive wastes and the production of building structures, designed for high radiation load. Secondly, zeolite-containing mineral additions are able to increase the immobilization capacity and radiation resistance of alkali-activated blast furnace slag cements and concretes. Thirdly, the efficiency of different zeolite-containing additions - 10% to increase alkali-activated blast furnace slag-zeolite cement strength was established. It is with alkaline components of water-glass, sodium carbonate, sodium sulphate. Fourth, the effective way of introducing zeolite additions in alkali-activated blast furnace slag-zeolite cement is inter-grinding of the slag and addition. Increase in strength of alkali-activated blast furnace slag-zeolite cement stone is 40% higher than that of the stone of a mixture of separately milled components. Fifth, Alkali-activated blast furnace slag-zeolite cements with zeolite-containing additions with a compressive strength of 10.1 to 140 MPa; alkali-activated blast furnace slag-zeolite cements mortars with compressive strength from 35.2 to 97.7 MPa; alkali-activated blast furnace slag-zeolite cements concretes with compressive strength up to 84.5 MPa and frost resistant up to 800 cycles were obtained

  4. 高温熔融钢渣热闷热平衡分析及余热回收利用%Analysis of heat balance and waste heat recovery and utilization for the high temperature molten slag by pyrolytic

    Institute of Scientific and Technical Information of China (English)

    张宇; 陈媛; 张天有; 张健; 韩自博; 刘银梅

    2014-01-01

    对钢渣热闷过程中的热量平衡进行了分析和计算,提出了余热回收方案,并对经济效益进行了分析,为钢渣余热回收的进一步研究和实践打下了基础。%The heat balance during the steel slag self -slaking process by pyrolytic was analyzed and calculated.Put forward the waste heat recovery scheme and analyzed the economic benefits .It lays a solid basis for the further research and practice of steel slag waste heat recovery .

  5. Study of glass ceramic material on the base of ash group simulating slag of plasma shaft furnace for high temperature reprocessing of radioactive wastes

    International Nuclear Information System (INIS)

    Using the methods of X-ray diffraction, differential thermal and micro-probe analysis it is shown that the processes of minerals formation and homogenization in ash residue based charge under the heating up to 1450 deg C take place with a high rate and completely finish during 10 minutes. Homogeneous materials containing besides glassy phase crystalline phases and metallic shots are formed in this process. The products obtained with fluxes (dolomite and clay) additions are more homogeneous than a flux-less fused slag. Losses of α-radioactive nuclides during the melting of ash residue at 1300 deg C do not exceed 1.5% and is likely attributed with the products of uranium decay. Hydrolytic stability of the slags estimated from the rate of α-radioactive elements lixiviation is on the level of (1.4-5.7)x10-4 g/(cm2 x day) at 95 deg C

  6. Mechanical and leaching behaviour of slag-cement and lime-activated slag stabilised/solidified contaminated soil.

    Science.gov (United States)

    Kogbara, Reginald B; Al-Tabbaa, Abir

    2011-05-01

    Stabilisation/solidification (S/S) is an effective technique for reducing the leachability of contaminants in soils. Very few studies have investigated the use of ground granulated blast furnace slag (GGBS) for S/S treatment of contaminated soils, although it has been shown to be effective in ground improvement. This study sought to investigate the potential of GGBS activated by cement and lime for S/S treatment of a mixed contaminated soil. A sandy soil spiked with 3000mg/kg each of a cocktail of heavy metals (Cd, Ni, Zn, Cu and Pb) and 10,000mg/kg of diesel was treated with binder blends of one part hydrated lime to four parts GGBS (lime-slag), and one part cement to nine parts GGBS (slag-cement). Three binder dosages, 5, 10 and 20% (m/m) were used and contaminated soil-cement samples were compacted to their optimum water contents. The effectiveness of the treatment was assessed using unconfined compressive strength (UCS), permeability and acid neutralisation capacity (ANC) tests with determination of contaminant leachability at the different acid additions. UCS values of up to 800kPa were recorded at 28days. The lowest coefficient of permeability recorded was 5×10(-9)m/s. With up to 20% binder dosage, the leachability of the contaminants was reduced to meet relevant environmental quality standards and landfill waste acceptance criteria. The pH-dependent leachability of the metals decreased over time. The results show that GGBS activated by cement and lime would be effective in reducing the leachability of contaminants in contaminated soils. PMID:21420148

  7. The Analysis of the Chloride and Fluoride Influences on the Reducer Refinement Processes (Carbo-N-Ox Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    A. W. Bydałek

    2013-07-01

    Full Text Available Slag refining slag with west materials was analysed used the DTA methods. In the paper a method of determining the reduction capability, with the Carbo-N-Ox method, of slag solutions was used. Some relations between the stimulators in the environment - slag - metal system allow to initiate mass exchange reactions in the process of slag refining.The presented in work course of behaviour permits on choice of basic composition of slaglite, the of necessary components stimulating quantities, as well as on accomplishment of opinion of ability refinement. The worked out programme Slag-Prop, after introduction of data with experiment, it allows on next corrections in composition of proposed mixtures also, should be put on properly elaborated factors of multistage reaction with essential usage of suitable stimulators.

  8. Effects of the slag former on the metal melting and radionuclides distribution in an electric arc furnace

    International Nuclear Information System (INIS)

    The characteristics of the metal melting and radionuclide distribution of the radioactive has been investigated in a lab-scale arc furnace. The slag former based on the constituents of silica, calcium oxide, aluminum oxide, borate and calcium fluoride additions was used for melting of the stainless and carbon steel. In the melting of the stainless steel, the amount of slag formation increased with an increase of the concentration of the slag former. But the effects of the slag basicity on the amount of slag formation showed a local maximum value of the slag formation with an increase of the basicity index in the melting of the stainless steel as well as in the melting of the carbon steel. With an increase of the amount of slag former addition, the trends of the cobalt distribution into the ingot and the slag depended on the kind of slag former used in the melting of the stainless steel while the effect of the slag basicity on the distribution of the cobalt was not clarified in the melting of carbon steel. In the melting of the carbon steel, the strontium was captured at up to 50% into the slag phase. Cesium was completely eliminated from the melt of the stainless steel as well as the carbon steel and distributed to the dust phase

  9. Soil Stabilisation Using Ground Granulated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Ashish Kumar Pathak

    2014-05-01

    Full Text Available Stabilisation is a broad sense for the various methods employed and modifying the properties of a soil to improve its engineering performance and used for a variety of engineering works. In today‟s day soil stabilisation is the major problem for civil engineers, either for construction of road and also for increasing the strength or stability of soil and reduces the construction cost. In this thesis the soil are stabilised by ground granulated blast furnace slag (GGBS and this material is obtained from the blast furnace of cement plant, which is the byproduct of iron (from ACC plant, sindri. It is generally obtained in three shaped one is air cooled, foamed shaped and another is in granulated shaped. The use of by-product materials for stabilisation has environmental and economic benefits. Ground granulated blast furnace slag (GGBS material is used in the current work to stabilise soil (clay. The main objectives of this research were to investigate the effect of GGBS on the engineering property (optimum moisture content and maximum dry density, plastic limit, liquid limit, compaction, unconfined compressive strength, triaxial and California bearing ratio test of the soil and determine the engineering properties of the stabilised.

  10. Sliding Wear Properties of Hybrid Aluminium Composite Reinforced by Particles of Palm Shell Activated Carbon and Slag

    Directory of Open Access Journals (Sweden)

    Zamri Yusoff

    2011-09-01

    Full Text Available In present work, dry sliding wear tests were conducted on hybrid composite reinforced with natural carbon based particles such as palm shell activated carbon (PSAC and slag. Hybrid composites containing 5 -20 wt.% of both reinforcements with average particles sizes about 125μm were prepared by conventional powder metallurgy technique, which involves the steps of mixing, compacting and sintering. Dry sliding experiments were conducted in air at room temperature using a pin-on-disc self-built attach to polisher machine. The disc which acted as the mating surface material was made of mild steel (120 HV cut from commercial mild steel sheet (2 mm thickness into 100mm diameter. The influence of the applied load was investigated under a constant sliding velocity of 0.1m/s with the applied loads at 3N, 11N and 51N. The contribution of the reinforcement content and the applied load as well as the sliding distance on the wear process and the wear rate have been investigated. The contribution of synergic factors such as applied load, sliding distance and reinforcement content (wt.% have been studied using analysis of variance (ANOVA. All synergic factors contribute to the wear process of all tested composites. Among synergic factors, the applied load is the highest contribution to wear process on both composites (Al/PSAC and Al/Slag and hybrid composite. The degree of improvement of wear resistance of hybrid composite is strongly dependent on the reinforcement content.

  11. Environmental impact and potential utilization of historical Cu-Fe-Co slags.

    Science.gov (United States)

    Veselská, Veronika; Majzlan, Juraj

    2016-04-01

    Historical slags from the past Fe and Cu-Co production were investigated in order to evaluate either their potential for utilization or their long-term environmental risk for unsupervised old smelting areas. Here, we studied ferrous slags produced during the recovery of Fe from siderite-Cu ores in Slovakia and two different types of non-ferrous slags produced during the recovery of Cu and Co from Kupferschiefer ores in Germany. The glassy character, rare occurrence of primary silicate phases, and the lack of secondary phases in Cu slags indicate their stability for a prolonged period of time. Electron microprobe analytical work showed that the metals and metalloids (Cu, Co, Fe, Zn, Pb, As) are largely encased in droplets of matte and metal alloys and remain protected by the glassy matrix with its low weathering rate. Fe and Co slags are composed of high-temperature silicates such as wollastonite, cristobalite, as well as olivine, feldspar, quartz, leucite, pyroxene, and pyroxenoids. The presence of secondary phases attests to a certain degree metal release owing to weathering. Assuming minimal contents of metals in slags after a treatment with dilute H2SO4, slags could be used as pozzolanas for addition to cement. PMID:26681328

  12. Effect of Water Vapor on O2- Content in Ironmaking Slag

    Institute of Scientific and Technical Information of China (English)

    Yousef MOHASSAB; Hong-yong SOHN

    2015-01-01

    In principle, slag basicity can be expressed as the concentration of free oxygen (O2−) in the slag system. This free oxygen content is equilibrated with different silicate anions in addition to other components in the silicate-based slags. X-ray photon spec-troscopy (XPS) and scanning electron microscope equipped with energy dispersive spectrometer (SEM-EDS) were used to investi-gate the effect of water vapor on the free oxygen content in ironmaking slags. It was found that water in the gas atmosphere plays a signiifcant role in the silicate anion equilibria. Water decreases the amount of free oxygen in the studied slags, with the free oxygen expressed as percentage of the total oxygen decreasing in the order of the following gas mixtures: CO+CO2 (44%,pH2O = 0 kPa) > CO+CO2+H2+H2O (41%,pH2O = 10.13 kPa) > H2+H2O (37%,pH2O = 14.19 kPa). The content of free oxygen ion affects the distribu-tion of elements such as sulfur, phosphorus, and manganese. In addition, it affects the iron oxide content in the slag as well as the interaction between slag and furnace lining.

  13. A Proposal for a Novel Method to Measure the Diffusivity of Species in Slag

    Science.gov (United States)

    Muhmood, Luckman; Viswanathan, Nurni Neelakantan; Seetharaman, Seshadri

    2011-04-01

    The rate of reactions involved in steel-refining operations largely depend on the transport of species through the slag or metal phase at steel refining temperatures; the intrinsic reaction rates are expected to be high. Therefore, the study of diffusivity of species in slag is of great importance. The present work proposes a new methodology, in which experiments can be designed to determine the diffusivity of species in liquid slag. In this article, a mathematical description for the methodology is formulated and subsequently solved using numerical methods. This exercise will help in identifying appropriate bounds for experimental parameters for a desired accuracy. The proposed methodology is generic for any species in the liquid slag phase. However, diffusion of sulfur through slag has been illustrated as a case study. The order of magnitude for the diffusion coefficient for sulfur was taken from the classic works of Saito and Kawai, the sulfide capacity and sulfur partition ratio were retrieved from the works of Taniguchi et al., and the slag density was retrieved from earlier experimental results of the present authors. The slag density was obtained from earlier experimental results from the present group. The Henrian activity coefficients were retrieved from literature. Subsequent to the present work, the design of experiments and measurements carried out using the proposed methodology and the results obtained are presented as the second article on this subject.

  14. Effect of electric arc furnace slag on growth and physiology of maize (Zea mays L.).

    Science.gov (United States)

    Radić, Sandra; Crnojević, Helena; Sandev, Dubravka; Jelić, Sonja; Sedlar, Zorana; Glavaš, Katarina; Pevalek-Kozlina, Branka

    2013-12-01

    Basic slag, used in this study as a potential source of certain nutrients, is a byproduct of the production of steel in electric arc furnace (EAF). A pot experiment with two nutrient-poor substrates was conducted to investigate to compare the effect of EAF steel slag and fertilizers NPK + F e on growth and availability of specific nutrients to maize. Mineral content of both substrate and plant leaves, growth, chlorophyll fluorescence and photosynthetic pigments were measured following six weeks of cultivation. As steel slag also contains trace amounts of heavy metals, certain oxidative parameters (antioxidative enzyme activities and lipid peroxidation) were evaluated as well. The steel slag improved soil mineral composition, increased above ground maize biomass by providing Fe, Mn, Mg, K and partly P and improved photosynthetic parameters. The potential phytotoxicity of EAF slag containing substrates was not determined as evaluated by MDA (malondialdehyde), GR (glutathione reductase) and APX (ascorbate peroxidase) levels. The obtained results show that EAF steel slag is comparable to NPK + F e in supplying nutrients for maize growth, indicating the potential of EAF steel slag as an inexpensive and non-phytotoxic nutrient supplier especially in poor soils.

  15. Investigation on the Copper Content of Matte Smelting Slag in Peirce-Smith Converter

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The copper contents and its existing forms in the slags duri ng the slag-making stage of Peirce-Smith converters in Guixi Smelter, Jiangxi Province, China have been investigated. The investigation was based on plant trials with the corresponding thermodynamic calculation s and kinetic considerations. From the plant data, the total copper co ntent in the slags was in the range of 2% to 8 % (mass fraction). The mechanical entrainment of matte drops has been found to be the main ca use of the copper loss. The suspension index, defined as the ratio of the mass fraction of copper in suspended matte drops in the slag to th at in bulk of the matte phase, has been adopted to quantify the matte entrainment. The values of this parameter estimated in this work have been found mainly within a range of 2.5%€?.0%. The Fe3O4 content in t he slag has been estimated to be the most important factor, among othe rs, influencing the separation of slag with matte and, consequently, t he copper loss from the slag.

  16. Effect of High Cooling Rates on the Mineralogy and Hydraulic Properties of Stainless Steel Slags

    Science.gov (United States)

    Kriskova, Lubica; Pontikes, Yiannis; Pandelaers, Lieven; Cizer, Özlem; Jones, Peter Tom; Van Balen, Koen; Blanpain, Bart

    2013-10-01

    This article investigates the effect of chemical composition and cooling rate during solidification on the mineralogy and hydraulic properties of synthetic stainless steel slags. Three synthetic slags, covering the range of typical chemical composition in industrial practice, were subjected to high cooling rates, by melt spinning granulation or quenching in water, and to low cooling rates, by cooling inside the furnace. Both methods of rapid cooling led to volumetrically stable slags unlike the slow cooling which resulted in a powder-like material. Stabilized slags consisted predominantly of lamellar β-dicalcium silicate ( β-C2S) and Mg, Ca-silicates (merwinite and bredigite); the latter form the matrix at low basicity and are segregated along the C2S grain boundaries at high basicities. Slowly cooled slags consist of the γ-C2S polymorph instead of the β-C2S and of less Mg, Ca-silicates. Isothermal conduction calorimetry and thermogravimetric analysis indicate the occurrence of hydration reactions in the stabilized slags after mixing with water, while calcium silicate hydrates (C-S-H) of typical acicular morphology are identified by SEM. The present results demonstrate that the application of high cooling rates can result in a stable, environmental-friendly, hydraulic binder from stainless steel slags, rich in β-C2S, without the necessity of introducing any additions to arrest the β polymorph.

  17. Converter slag-coal cinder columns for the removal of phosphorous and other pollutants.

    Science.gov (United States)

    Yang, Jian; Wang, Su; Lu, Zhibo; Yang, Jian; Lou, Shanjie

    2009-08-30

    A mixture of converter slag and coal cinder as adsorbent for the removal of phosphorous and other pollutants was studied in the paper. The maximum P adsorption capacity, pH of solution, contact time and initial phosphate concentration were evaluated in batch experiments for the two materials firstly. The data of P sorption were best fitted to Langumir equation, and the maximum adsorption capacities of converter slag and coal cinder were 2.417 and 0.398 mg P/g, respectively. The pH of solutions with converter slag and coal cinder changed dramatically with time and closed to 8 in 8h, and the influence of initial pH on phosphate removal by coal cinder was more significant than by converter slag. Phosphate removal rate by converter slag decreased with increase of initial phosphate concentrations. Subsequently, two flow-through columns (Column 1#, V(converter slag):V(coal cinder)=1:5; Column 2#, V(converter slag):V(coal cinder)=1:3) were operated for the removal of phosphorous and other pollutants from the effluents of a vermifilter for nearly eleven months. Results indicated the average removal efficiency of total phosphorus, dissolved phosphorus, COD and NH(4)(+)-N by Column 1# were 44%, 56%, 31% and 67%, and by Column 2# were 42%, 54%, 24% and 57%, respectively. Column 1# had higher removal efficiency for P and other pollutants.

  18. Other Oxides Pre-removed from Bangka Tin Slag to Produce a High Grade Tantalum and Niobium Oxides Concentrate

    Science.gov (United States)

    Permana, S.; Soedarsono, J. W.; Rustandi, A.; Maksum, A.

    2016-05-01

    Indonesia, as the second largest tin producer in the world, has a byproduct from the production of tin. This byproduct is in the forms of tin slag containing tantalum pentoxide (Ta2O5) and niobium pentoxide (Nb2O5). This study focuses on the recovery of tantalum pentoxide and niobium pentoxide from the tin slag. In the process, one part of the tin slag sample was sieved only (BTS), and the other was roasted at 900°C, water quenched and then sieved (BTS-RQS). Samples BTS and BTS-RQS were characterized by thermo gravimetric analysis (TGA) and X-ray flourence (XRF). One part of BTS-RQS sample was dissolved in hydrofluoric acid (HF) and the other was dissolved in hydrochloric acid (HCl), washed with distilled water, then dissolved into sodium hydroxide (NaOH). Each sample was characterized by using XRF. The BTS sample produced the highest recovery of 0.3807 and 0.6978% for Ta2O5 and Nb2O5, respectively, from the particle size of -1.00+0.71 and a fraction of 47.29%, while BTS-RQS produced the highest recovery of 0.3931 and 0.8994% for Ta2O5 and Nb2O5, respectively, on the particle size of -0.71+0350 and a fraction of 21%. BTS-RQS, dissolved with 8% hydro fluoride acid, yields tantalum pentoxide and niobium pentoxide with a ratio of 2.01 and 2.09, respectively. For the sample BTS-RQS dissolve first with 6M hydrochloric acid, washed with distilled water, then dissolved with sodium hydroxide 10M, the yield ratios are 1.60 and 1.84 for tantalum pentoxide and niobium pentoxide, respectively. In this study, it is found that the dissolution by using hydrofluoric acid 8% yields the best ratio.

  19. Increase in the efficiency of electric melting of pellets in an arc furnace with allowance for the energy effect of afterburning of carbon oxide in slag using fuel-oxygen burners

    Science.gov (United States)

    Stepanov, V. A.; Krakht, L. N.; Merker, E. E.; Sazonov, A. V.; Chermenev, E. A.

    2015-12-01

    The problems of increasing the efficiency of electric steelmaking using fuel-oxygen burners to supply oxygen for the afterburning of effluent gases in an arc furnace are considered. The application of a new energy-saving regime based on a proposed technology of electric melting is shown to intensify the processes of slag formation, heating, and metal decarburization.

  20. 钢渣处理与余热回收技术的分析%Analysis of steel slag treatment technology and waste heat recovery technology

    Institute of Scientific and Technical Information of China (English)

    张宇; 张健; 张天有; 刘银梅; 韩自博

    2014-01-01

    the-steel-slag-treatment-and-waste-heat-recovery-technology-and-device-in-China-and-abroad-were-listed,-compared-and-analyzed-through-a-large-number-of-examples.Through-analysis-and-comparison,it-shows-that-the-heat-in-molten-slag-could-be-recycled-and-re-used-through-different-steel-slag-processing-combined-with-scientific,-economic,reasonable-waste-heat-recovery-technology,and-could-get-remarkable-achievements.At-the-same-time,it-was-pointed-out-that-due-to-the-inherent-characteristics-and-physicochemical-conditions-of-steel-slag,many-waste-heat-recovery-problems-need-researcher’s-continuing-research-to-solve.Finally,the-prospect-of-steel-slag-waste-heat-recovery-were-discussed-and-suggested-that-the-government-and-related-fields-should-give-enough-attention-and-sup-port-for-field-of-steel-slag-waste-recovery.%对国外和中国钢渣处理的余热回收技术和余热回收装置应用案例进行了大量地列举、系统地比较和分析。通过比较和分析表明:熔融钢渣中的余热可以通过各种不同的钢渣处理工艺,结合科学、经济、合理的热能回收技术将余热加以回收和利用,其成果十分显著。同时,指出了由于受钢渣固有特性和物化条件的制约,目前钢渣余热资源的回收存在着许多问题,有待于钢铁行业和热能开发领域的研究者继续探讨和解决。最后,对钢渣余热回收的前景进行了展望,建议政府和相关领域予以足够地重视和支持。

  1. Utilization of copper slag as a cementitious material in reactive powder concrete

    OpenAIRE

    Edwin, Romy Suryaningrat; De Schepper, Mieke; Gruyaert, Elke; De Belie, Nele

    2015-01-01

    This research studies the use of copper slag from a plant in Belgium as a cementitious material in reactive powder concrete (RPC). The quickly cooled granulated copper slag (QCS) was ground intensively using a planetary ball mill. A lower water-to-binder ratio of 0.18 was chosen for the RPC in this study. Various concrete and cement paste samples were produced with increasing copper slag contents from 0 to 20 wt% in steps of 5 wt%. Particle size distribution (PSD) and specific surface area (S...

  2. Investigations of Stabilization of Cr in Spinel Phase in Chromium-Containing Slags

    OpenAIRE

    Jelkina Albertsson, Galina

    2011-01-01

    The influence of basicity, heat treatment as well as different oxygen partial pressures on the phase relationships in the CaO-MgO-SiO2-Cr2O3 slags was studied with a view to control the precipitation of Cr-spinel in the slag phase. The equilibrium phases in CaO-MgO-SiO2-Cr2O3 slag system in the range on 1673-1873 K have been investigated under low oxygen partial pressure as well as in as air atmosphere. In low oxygen partial pressure experiments, a suitable mixture of CO and CO2 was used to c...

  3. EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

    OpenAIRE

    MAHSHAD YAZDANIPOUR; EBRAHIM NAJAFI KANI; ALI ALLAHVERDI

    2011-01-01

    A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry...

  4. Utilization of steel melting electric arc furnace slag for development of vitreous ceramic tiles

    Indian Academy of Sciences (India)

    Ritwik Sarkar; Nar Singh; Swapan Kumar Das

    2010-06-01

    Steel melting through electric arc furnace route is gaining popularity due to its many advantages, but generates a new waste, electric arc furnace slag, which is getting accumulated and land/mine filling and road construction are the only utilization. This slag has been tried to be value added and utilized to develop vitreous ceramic tiles. Slag, to the extent of 30–40 wt% with other conventional raw materials, were used for the development in the temperature range 1100–1150°C. The fired products showed relatively higher density with shorter firing range and good strength properties. Microstructural and EDAX studies were also done to evaluate the developed products.

  5. Influence of Environmental Factors on the Volume Change of Blended Cement Containing Steel Slag

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    In the condition of 20 ℃, 5% sulfate liquor curing, standard tap water curing and 50% RH curing-three different curing environments, the volume change of steel slag blended cement influenced by environmental factors was studied. With steel slag addition 10%, 30%, 50%, from 90 days to 356 days, the relationship of shrinkage and three different curing environments is: dry curing environment>tap water curing environment>sulfate curing environment. But, the sample shrinkage in 28 days has much difference with the curing environment, which has no obvious orderliness. The different effects on blended cement containing steel slag in different environmental factors were analyzed using SEM.

  6. Model Study of the Effect of Slag Layer on the Swirl Motion of Molten Steel Jet

    Science.gov (United States)

    Iguchi, Daisuke; Hiratsuka, Akira; Ohmi, Tatsuya; Tsujino, Ryoji; Sasaki, Yasushi; Iguchi, Manabu

    Efficient agitation of molten steel and slag is requested in the steelmaking industry. The conventional agitation methods are mainly classified into Ar gas injection and electromagnetic stirring. These methods are very expensive and use much energy, and accordingly, we have proposed an alternative, cheap and effective mixing method using a swirl motion. This method does not need any driving devices in the reactor. In this study, low-density liquids and low-density particles are used as models for slag. The effects of the upper slag layer on the occurrence region and the amplitude of a swirl motion of a molten steel jet are investigated.

  7. Investigation into hydrogen distribution between metal and slag in electric smelting of stainless steel

    International Nuclear Information System (INIS)

    Procedures are proposed for determining hydrogen in slags and for calculating the ''quasi-equilibrium'' constant of distribution of hydrogen between the metal and the slag in electric smelting of stainless steel of the type 18-10. Under the conditions investigated there is a correlation between the hydrogen content in the metal and in the slag. On the basis of a comparison of the obtained value of the hydrogen distribution constant, which is equal to 4.14, with the data of industrial smelting, recommendations are proposed aimed at a further decrease in the gas content of the metal and at increasing the technical and economic characteristics of smelting

  8. Synthesis of TiO2 visible light catalysts with controllable crystalline phase and morphology from Ti-bearing electric arc furnace molten slag.

    Science.gov (United States)

    Li, Yang; Liu, Lulu; Guo, Min; Zhang, Mei

    2016-09-01

    TiO2 visible light catalysts with different crystalline phases and morphologies were synthesized from titanium-bearing electric arc furnace molten slag (Ti-bearing EAF slag) by using a simple acidolysis process. The effects of the pH of the HCl solution, liquid to solid ratio (RL/S, HCl solution to the residue ratio, mL/g) and acidolysis time on the micro-morphology and crystalline phase of as-prepared TiO2 photocatalysts were systematically investigated. The results indicated that with decreasing pH in the HCl solution and increasing RL/S, the crystalline phase and micro-morphology of the obtained TiO2 nanostructures tended to transform from anatase type TiO2 with spherical nanoparticle structures to rutile type TiO2 with needle-like nanorod structures. The acidolysis time had little influence on the crystalline phase but great impact on the size of the obtained TiO2. The growth mechanism of TiO2 from Ti-bearing EAF slag during the acidolysis process was also discussed. In addition, the influence of RL/S on the photocatalytic properties of the synthesized nanostructured TiO2 was studied. The results showed that the photodegradation efficiency for Rhodamine B solution could reach 91.00% in 120min when the RL/S was controlled at 50:1.

  9. 铜冶炼炉渣缓冷技术研究与生产实践%Copper Smelting Slag Slow Cooling Technology Research and Practice

    Institute of Scientific and Technical Information of China (English)

    王国红

    2014-01-01

    Slow cooling process is widely used to recycle copper from slag in domestic copper smelter, which can improve copper recovery rate and adaptability of smelting furnace to raw material. After slow cooling slag beneficiation, copper concentrates return to the smelting system, tailings is to be as the raw material for cement production. In this article, the slow cooling process of copper smel-ting slag and the main problem in production practice are described, s the reasons are analyzed and solutions are proposed.%国内铜冶炼厂广泛采用缓冷工艺回收炉渣中铜,该工艺可以提高冶炼厂铜回收率和冶炼炉对原料的适应性。缓冷炉渣经过选矿后,铜精矿返回冶炼系统,尾矿作为生产水泥的原料。介绍了铜冶炼炉渣缓冷工艺及生产实践中存在的主要问题,进行了原因分析并提出了解决措施。

  10. Synthesis of TiO2 visible light catalysts with controllable crystalline phase and morphology from Ti-bearing electric arc furnace molten slag.

    Science.gov (United States)

    Li, Yang; Liu, Lulu; Guo, Min; Zhang, Mei

    2016-09-01

    TiO2 visible light catalysts with different crystalline phases and morphologies were synthesized from titanium-bearing electric arc furnace molten slag (Ti-bearing EAF slag) by using a simple acidolysis process. The effects of the pH of the HCl solution, liquid to solid ratio (RL/S, HCl solution to the residue ratio, mL/g) and acidolysis time on the micro-morphology and crystalline phase of as-prepared TiO2 photocatalysts were systematically investigated. The results indicated that with decreasing pH in the HCl solution and increasing RL/S, the crystalline phase and micro-morphology of the obtained TiO2 nanostructures tended to transform from anatase type TiO2 with spherical nanoparticle structures to rutile type TiO2 with needle-like nanorod structures. The acidolysis time had little influence on the crystalline phase but great impact on the size of the obtained TiO2. The growth mechanism of TiO2 from Ti-bearing EAF slag during the acidolysis process was also discussed. In addition, the influence of RL/S on the photocatalytic properties of the synthesized nanostructured TiO2 was studied. The results showed that the photodegradation efficiency for Rhodamine B solution could reach 91.00% in 120min when the RL/S was controlled at 50:1. PMID:27593268

  11. Multiphase Modeling of Bottom-Stirred Ladle for Prediction of Slag-Steel Interface and Estimation of Desulfurization Behavior

    Science.gov (United States)

    Singh, Umesh; Anapagaddi, Ravikiran; Mangal, Saurabh; Padmanabhan, Kuppuswamy Anantha; Singh, Amarendra Kumar

    2016-06-01

    Ladle furnace is a key unit in which various phenomena such as deoxidation, desulfurization, inclusion removal, and homogenization of alloy composition and temperature take place. Therefore, the processes present in the ladle play an important role in determining the quality of steel. Prediction of flow behavior of the phases present in the ladle furnace is needed to understand the phenomena that take place there and accordingly control the process parameters. In this study, first a mathematical model is developed to analyze the transient three-phase flow present. Argon gas bottom-stirred ladle with off-centered plugs has been used in this study. Volume of fluid method is used in a computational fluid dynamics (CFD) model to capture the behavior of slag, steel, and argon interfaces. The results are validated with data from literature. Eye opening and slag-steel interfacial area are calculated for different operating conditions and are compared with experimental and simulated results cited in literature. Desulfurization rate is then predicted using chemical kinetic equations, interfacial area, calculated from CFD model, and thermodynamic data, obtained from the Thermo-Calc software. Using the model, it is demonstrated that the double plug purging is more suitable than the single plug purging for the same level of total flow. The advantage is more distinct at higher flow rates as it leads higher interfacial area, needed for desulfurization and smaller eye openings (lower oxygen/nitrogen pickup).

  12. Composite cements containing natural pozzolan and granulated blast furnace slag

    Directory of Open Access Journals (Sweden)

    Irassar, E. F.

    2006-09-01

    Full Text Available For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as physically activated natural pozzolan(up to 20% and/or granulated blast furnace slag (up to 35% on mortar flexural and compressive strength. The results show that higher strength is attained in ternary than binary cements. Initially (2 and 7 days, the highest compressive strengths are reached by mortars with up to 13% natural pozzolan and 5% slag, whereas at later ages mortars with larger proportions of additions are found to perform best.Debido a las exigencias del mercado y de la producción de cemento Portland, es cada vez más frecuente la elaboración de cementos con dos o más adiciones a partir de la molienda separada de sus constituyentes, dando origen a la formulación de los cementos a medida.Cuando el contenido de adiciones es alto, la utilización de puzolana y escoria en este tipo de cementos presenta la peculiaridad de disminuir la resistencia inicial del cemento resultante. Sin embargo, si algunas o ambas adiciones se activan, este problema puede minimizarse. En este trabajo se analiza la influencia de la incorporación al cemento Portland de puzolana natural (hasta 20% activada físicamente y/o escoria granulada de alto horno (hasta 35% sobre la resistencia a flexión y a compresión de morteros. Los resultados indican que los cementos ternarios presentan un mejor comportamiento resistente que los cementos binarios. Las máximas resistencias a compresión en las primeras edades (2 y 7 díasse alcanzan con hasta 13% de puzolana natural y 5% de

  13. Structural evolution of an alkali sulfate activated slag cement

    Science.gov (United States)

    Mobasher, Neda; Bernal, Susan A.; Provis, John L.

    2016-01-01

    In this study, the effect of sodium sulfate content and curing duration (from fresh paste up to 18 months) on the binder structure of sodium sulfate activated slag cements was evaluated. Isothermal calorimetry results showed an induction period spanning the first three days after mixing, followed by an acceleration-deceleration peak corresponding to the formation of bulk reaction products. Ettringite, a calcium aluminium silicate hydrate (C-A-S-H) phase, and a hydrotalcite-like Mg-Al layered double hydroxide have been identified as the main reaction products, independent of the Na2SO4 dose. No changes in the phase assemblage were detected in the samples with curing from 1 month up to 18 months, indicating a stable binder structure. The most significant changes upon curing at advanced ages observed were growth of the AFt phase and an increase in silicate chain length in the C-A-S-H, resulting in higher strength.

  14. Greener durable concretes through geopolymerisation of blast furnace slag

    Science.gov (United States)

    Rajamane, N. P.; Nataraja, M. C.; Jeyalakshmi, R.; Nithiyanantham, S.

    2015-05-01

    The eco-friendliness of concrete is quantified by parameters such as ‘embodied energy’ (EE) and ‘embodied CO2 emission’ (ECO2e), besides duration of designed ‘service life’. It may be noted that ECO2e is also referred as carbon footprint (CF) in the literature. Geopolymer (GP) is an inorganic polymeric gel, a type of amorphous alumino-silicate product, which can be synthesised by polycondensation reactions. The concrete reported in this paper was prepared using industrial wastes in the form of blast furnace slag, fly ash as geopolymeric source materials and sodium silicate and sodium hydroxide as activators. Many mechanical properties such as compressive strength, chloride diffusion, steel corrosion, rapid chloride permeability test and rapid migration test are compared with Portland cement.

  15. PRODUCTION OF PAVING BLOCK AND KERB INCORPORATING BLASTFURNACE SLAG

    Directory of Open Access Journals (Sweden)

    İsa YÜKSEL

    2007-02-01

    Full Text Available This paper presents results of an experimental study about partial substitution of granulated blast-furnace slag (GBFS as fine aggregate in production of concrete paving blocks and kerbs. GBFS is replaced sand for different GBFS/sand ratios in concrete during production of kerb and paving block specimens. Some tests orienting towards strength and durability were applied on these specimens including control specimens that are produced with normal concrete. Then, the results of tested properties of GBFS-replaced specimens and control specimens were compared. GBFS decreases the compressive strength of paving blocks and kerbs according to the results. However, some durability properties which are more important than strength for these elements are improved with GBFS replacement. The most improved property was abrasion resistance. It is concluded that it is feasible to use GBFS in paving block and kerb production with an optimum replacement ratio for these specimens.

  16. Acid neutralisation capacity of accelerated carbonated stainless steel slag.

    Science.gov (United States)

    Johnson, D C; MacLeod, C L; Hills, C D

    2003-05-01

    The acid neutralisation capacity test is widely used to assess the long-term performance of waste materials prior to disposal. Samples of fixed mass are exposed to increasing additions of nitric add in sealed containers and the resultant pH is plotted as a titration curve. In this work, the add neutralisation capacity test was used in the assessment of an accelerated carbonated stainless steel slag. Difficulties arose in applying the test procedure to this material. This was largely because of the raised pressure from significant volumes of released carbon dioxide trapped in the sealed sample containers, causing an alteration to leachate pH values. Consequently, the add neutralisation capacity test was modified to enable testing of samples in equilibrium with the atmosphere. No adverse effects on the results from testing of a carbonate free material were recorded. PMID:12803247

  17. Deoxidation Limits of Titanium Alloys during Pressure Electro Slag Remelting

    Science.gov (United States)

    Bartosinski, M.; Hassan-Pour, S.; Friedrich, B.; Ratiev, S.; Ryabtsev, A.

    2016-07-01

    This paper focuses on deoxidation of titanium alloys produced by aluminothermic reduction (ATR) and subsequent homogenizing and alloying by vacuum induction melting (VIM). The main goal of the performed research work is to outline the deoxidation limit during pressure electro slag remelting (PESR) of the described material. To obtain electrodes for deoxidation, a Ti-24Al-16V masteralloy was produced by ATR and afterwards melted in a 0.5 litre calcium- zirconate (lab scale) or 14 litres high purity calcia (pilot scale) crucibles with continuous addition of Ti-sponge after reaching liquid state in order to obtain a final Ti-6Al-4V alloy. During melting, in both cases evaporation of calcium was noticed. The cast ingots were analysed for oxygen using inert gas fusion method, matrix and alloying elements were analysed by XRF. Results show oxygen levels between 0.5 and 0.95 wt.-% for the ingots which were melted in calcium-zirconate crucibles and approx. 1 - 1.2 wt.-% for the material produced by utilization of calcia crucibles. The subsequent deoxidation was carried out in lab and pilot scale electroslag remelting furnaces using a commercially pure calcium fluoride slag and metallic calcium as deoxidation agent. It could be shown, that deoxidation of the highly contaminated material is possible applying this method to a certain limit. Pilot scale trials showed a reduction of oxygen contents by 1500 - 3500 ppm. Oxygen levels in lab scale trials showed weaker deoxidation effects. In order to describe the achieved deoxidation effects in a quantitative way, the analyzed oxygen contents of the obtained ingots are compared with calculated data resulting from a mathematical kinetic model. The modelled datasets are in good agreement with experimental oxygen values.

  18. Characterization Report on Sand, Slag, and Crucible Residues and on Fluoride Residues

    International Nuclear Information System (INIS)

    This paper reports on the chemical characterization of the sand, slag, and crucible (SS and C) residues and the fluoride residues that may be shipped from the Rocky Flats Environmental Technology Site (RFETS) to Savannah River Site (SRS)

  19. Effect of the cooling rate on the phase composition and structure of copper matte converting slags

    Science.gov (United States)

    Selivanov, E. N.; Gulyaeva, R. I.; Udoeva, L. Yu.; Belyaev, V. V.; Pankratov, A. A.

    2009-08-01

    The effect of the cooling rate on the phase composition and microstructure of copper matte converting slags is studied by X-ray diffraction, combined thermogravimetry and calorimetry, mineragraphy, and electron-probe microanalysis. The compositions of oxide and sulfide phases are determined, and the forms of nonferrous metals in slags cooled at a rate of 0.3 and 900°C/s are revealed. At high cooling rates of the slags, iron silicate glass is shown to form apart from sulfide phases. Repeated heating of the slags leads to the development of devitrification, “cold” crystallization, and melting. A decrease in the cooling rate favors an increase in the grain sizes in oxides (magnetite, iron silicates) and sulfides (bornite-, sphalerite, and galena-based solid solutions).

  20. Improving the behavior of body roads by the use of gravel-slag mixture

    Science.gov (United States)

    Hadinane, Hocine; Oucief, Hocine; Merzoud, Mouloud

    2016-07-01

    The accumulation of wastes industrial stemming of the iron and steel industry has influenced negatively the environment. The adopted policy had for mission to eliminate these undesirable wastes by recycling them by their utilization in adequate areas. The objective of this work is to study the mechanical behavior of a gravel-slag based on crystallized and granulated slag, activated by lime. One will be interested in the study of resistance to punching and the bearing ratio of this slag through Proctor tests, CBR and by compression, tensile tests, for use in the layers of pavement (Foundation and base layers). The obtained result on gravel-slag show considerable performances, compared with natural aggregates point of resistance and thickness of the layers. Its utilization in the road area has allowed therefore the recycling these industrial wastes, to decrease the pollution, to use a minimum noble product requiring important exploitation energy and an economy on layers of surface realized with costly materials (bituminous concrete).

  1. Short review on the origin and countermeasure of biomass slagging in grate furnace

    Directory of Open Access Journals (Sweden)

    Yiming eZhu

    2014-02-01

    Full Text Available Given the increasing demand for energy consumption, biomass has been more and more important as a new type of clean renewable energy source. Biomass direct firing is the most mature and promising utilization method to date, while it allows a timely solution to slagging problems. Alkali metal elements in the biomass fuel and the ash fusion behavior, as the two major origins contributing to slagging during biomass combustion, are analyzed in this paper. The slag presents various layered structures affected by the different compositions of ash particles. Besides, the high-temperature molten material which provides a supporting effect on the skeletal structure in biomass ash was proposed to evaluate the ash fusion characteristics. In addition, numerous solutions to biomass slagging, such as additives, fuel pretreatment and biomass co-firing, were also discussed.

  2. Applicability of mass action law to sulphur distribution between slag melts and liquid iron

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    According to the mass action law and the coexistence theory of slag structure, the calculating models of mass action concentration for CaO-MgO-FeO-Fe2O3-SiO2, CaO-MgO-MnO-FeO-Fe2O3-P2O5-SiO2 and CaO-MgO-MnO-FeO-Fe2O3-Al2O3-P2O5-SiO2 slag melts are formulated and sulphur distribution between the slag melts and liquid iron is treated. It is found that CaO, MnO and FeO promote desulphurization, while MgO is detrimental to desulphurization. In addition, the sulphur distribution coefficients between the slag melts and liquid iron are presented.

  3. Anisotropy of Expansion Coefficient and Slag Resistance of Spinel Carbon Bricks

    Institute of Scientific and Technical Information of China (English)

    YANG Ding'ao; YUAN Shouqian; JIANG Mingxue; DONG Sunzhen; ZHAO Zijian

    2006-01-01

    Effects of the pressure direction on the thermal expansion and slag corrosion resistance were investigated and anisotropic microstructures of flaky graphite in spinel carbon bricks were examined. The experimental results show that slag corrosion velocities in the direction parallel to the pressure direction display a decrease of 34% compared to those in the vertical direction. Meantime, the linear expansion coefficient in the direction parallel to the pressure direction is 2.45 times as large as that in the vertical pressure direction. Slag corrosion velocities of spinel carbon bricks soaked in the AOD melting slag display a 46%-47% decrease compared to those of magnesia carbon bricks. The microstructure observation shows that spinel carbon bricks have a high degree of preferred orientation.

  4. Corrosion Resistance of MgO-C Based Refractory to Slag Containing Titania

    Institute of Scientific and Technical Information of China (English)

    LIU Qing-cai; SUN Ya-li; DU Yun-gui; CHEN Deng-fu

    2004-01-01

    The interaction between the slag containing titanium oxides (TiO2 of 2.0 %-20.0 %) and a MgO-C based refractory was investigated by immersion test. The relationship between TiO2 content in slag and corrosion rate of the refractory was studied. The microstructure and compositions of the corroded refractory were analyzed by SEM and X-ray diffraction. The corrosion mechanism of MgO-C based refractory in the slag containing titanium was proposed, and the effects of TiO2 content, slag basicity (ωCaO/ωSiO2) and temperature in molten bath on the corrosion rate of the refractory were obtained.

  5. Study on Microstructure and Slag Corrosion Mechanism of High Chrome Bricks for Gasifier

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Research was focused on slag corrosion mechanism of high chrome bricks used for different types of gasifier by comparing the structure of high chrome bricks for petroleum coke gasifier and water-coal slurry gasifier with slag corroded testing brick and water coal slurry gasifier through Scanning Electron Microscope (SEM) examination and X-ray diffraction. Results show that for high chrome brick used for petroleum coke gasifier, corrosion is mainly caused by Cr2O3 in the brick and V2O5 in molten slag and liquid phase generation at low temperature; for high chrome brick used for water-coal slurry gasifier, corrosion is caused by dissolution of Cr2O3 in molten slag and corrosion of ZrO2. For LIRR-HK95 brick, it performs better petroleum coke corrosion resistance than the others due to the optimal composition and structure.

  6. Elementary composition of the siderurgy slag by instrumental neutron activation analysis

    International Nuclear Information System (INIS)

    The slag has been applied to the ground to neutralize its acidity, in similar way to the calcareous rock, contributing in the agriculture as corrective of the acidity alone it and source of nutrients for the plants. However, the alternative for the agricultural slag exploitation is related to metal texts heavy gifts in the slag. The objective of the present work was to survey of the chemical composition of trashes generated in blast high-oven, steel, oven of pan and fertilizers that had used in its manufacture slag of siderurgy for the technique of instrumental neutron activation analysis. The results had evidenced the existence of high variations in the elements Ce, Cr, In, K, Sb and Zn in the distinct analyzed samples. (author)

  7. Fluid Flow and Interfacial Phenomenon of Slag and Metal in Continuous Casting Tundish With Argon Blowing

    Institute of Scientific and Technical Information of China (English)

    WANG Jun; ZHU Miao-yong; ZHOU Hai-bing; WANG Ying

    2008-01-01

    The fluid flow and the interracial phenomenon of slag and metal in tundish with gas blowing were studied with mathematical and physical modeling,and the effects of gas flowrate,the placement of porous beam for the generation of bubbles,and the combination of flow control devices on the flow and slag-metal interface were investigated.The results show that the position of gas bubbling has a significant effect on the flow in tundish,and the placement of porous beam and gas flowrate are the two main factors affecting the entrapment of slag in tundish.The closer the porous beam to the weir,the more reasonable is the flow,which is in favor of the control of slag entrapment in tundish.

  8. Investigations on phosphorus recovery and reuse as soil amendment from electric arc furnace slag filters.

    Science.gov (United States)

    Bird, Simon C; Drizo, Aleksandra

    2009-11-01

    Electric arc furnace (EAF) steel slag has been identified as an effective filter material for the removal of phosphorus (P) from both point and non-point sources. To determine the feasibility of land-applying P saturated EAF steel slag this study was undertaken to investigate (i) saturated EAF steel slag material's potential as a P fertilizer or soil amendment and (ii) P desorption and metals leachate from saturated EAF steel slag material to surface runoff. Medicago sativa (alfalfa) was planted in a nutrient depleted washed sand media. Phosphorus was added either as saturated EAF steel slag or as a standard commercial phosphate fertilizer in order to assess the plant availability of the P from saturated EAF steel slag. Four different P application levels were tested: a low (20 lbs acre furrow slice(-1) (5.5 g P m(-3))) two medium (40 and 60 lbs. acre f.s.(-1) (11 and 16.5 g P m(-3))) and a high (120 lbs. acre f.s.(-1) (33 g P m(-3))). The above-ground biomass of half of the plants was harvested after 5 weeks and the second half at 10 weeks. All treatments regardless of the P source used showed high rates of germination. At the first harvest period (5 weeks) significantly higher above-ground biomass (p < 0.01) was seen at the 3 highest P amendment rates in treatments with triple super phosphate fertilizer (TSP) than with EAF steel slag. However, by the second harvest (10 weeks) only the highest amendment rate of TSP showed a significantly higher amount of biomass (p < 0.01), suggesting that EAF steel slag might be an effective slow release P source. In a second experiment, a rain simulator was used to assess desorption of DRP, TP and metals from a saturated and semi-saturated EAF steel slag. The results revealed that the total amounts of DRP and TP released to surface runoff from EAF steel slag were negligible when compared to the total quantities of P retained by this material. Overall the results from this study demonstrated that once the EAF steel slag filter

  9. Influence of the Mold Current on the Electroslag Remelting Process

    Science.gov (United States)

    Hugo, Mathilde; Dussoubs, Bernard; Jardy, Alain; Escaffre, Jessica; Poisson, Henri

    2016-08-01

    The electroslag remelting process is widely used to produce high value-added alloys. The use of numerical simulation has proven to be a valuable way to improve its understanding. In collaboration with Aubert & Duval, the Institute Jean Lamour has developed a numerical transient model of the process. The consumable electrode is remelted within a mold assumed to be electrically insulated by the solidified slag skin. However, this assumption has been challenged by some recent studies: the solidified slag skin may actually allow a part of the melting current to reach the mold. In this paper, the evolution of our model, in order to take into account this possibility, is presented and discussed. Numerical results are compared with experimental data, while several sensitivity studies show the influence of some slag properties and operating parameters on the quality of the ingot. Even, a weakly conductive solidified slag skin at the inner surface of the mold may be responsible for a non-negligible amount of current circulating between the slag and crucible, which in turn modifies the fluid flow and heat transfer in the slag and ingot liquid pool. The fraction of current concerned depends mainly on the electrical conductivities of both the liquid and solidified slag.

  10. Effect of fillers Granulated slag on the durability of HPC in marine environment

    OpenAIRE

    Tebbal Nadia; El abidine Rahmouni Zine; Djendi Zoubir

    2014-01-01

    The combined effect of fillers of silica fume and blast furnace slag on the durability of high performance concretes was studied .The storage media are: seawater and tap water as reference. This work focuses on the effect of the incorporation of different amounts of milk more silica fume on the mechanical strength of concretes with limestone cements and its influence on sustainability with respect to marine. The results show that the addition of quantity 10%slag and 5% silica fume offers the ...

  11. ANALYTICAL AND TECHNOLOGICAL EVALUATION OF ANCIENT LEAD SLAGS FROM LAVRION, ATTIKA, GREECE

    OpenAIRE

    Tsaimou, C.; Tsakiridis, P.E.; Oustadakis, P.

    2015-01-01

    The present research reports the chemical and mineralogical results of various archaeometallurgical lead slags from the Ari site at Lavrion, one of the largest ancient sites of Pb–Ag metallurgical activities in Greece, excavated by the School of Mining and Metallurgical Engineering of Greece, under the directorship of Prof. C. Tsaimou. Dating of the metallurgical slags was carried out using radiocarbon measurements, indicating the earliest phase of the Roman Empire. Chemical analysis, X...

  12. Study on Behaviour of Concrete Mix Replaceing Fine Aggregate With Steel Slag At Different Properties

    OpenAIRE

    P. Sateesh Kumar; VVS. Sarma

    2015-01-01

    This paper aims to study experimentally, the effect of partial replacement of fine aggregate by steel slag (ss), on the various strength and durability properties of concrete by using the mix designs .the optimum percentage of replacement of fine aggregate by steel slag is found. Workability of concrete gradually decreases, as the percentage of replacement increases which is found using slump test. Compressive strength, tensile strength, flexural strength and durability tests such...

  13. Characteristics and propierties of oil-well cements additioned with blast furnace slag

    OpenAIRE

    Sánchez, R.; Palacios, M.; Puertas, F.

    2011-01-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% of the cement by weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activating solution partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. D...

  14. Drying shrinkage of mortars with limestone filler and blast-furnace slag

    OpenAIRE

    Carrasco, M. F.; Bonavetti, V. L.; Irassar, E. F.

    2003-01-01

    During the 1990's the use of cements made with port land clinker and two mineral admixtures, called ternary or blended cements, has grown considerably. Nowadays, cements containing several combinations of fly ash and silica fume, blast-furnace slag and silica fume or blast-furnace slag and limestone filler are commonly used. There are numerous works on the influence of blended cements on the fresh state and mechanical properties of mortar and concrete, but the their deformations due to drying...

  15. Effect of gas–slag interaction on valorisation of refuse derived fuel treated with plasma gasification

    OpenAIRE

    Yan, Pengcheng; Pandelaers, Lieven; Machiels, Lieven; Pontikes, Yiannis; Geysen, Daneel; Guo, Muxing; Blanpain, Bart

    2014-01-01

    During gasification of refuse derived fuel (RDF) to produce syngas in a system in which a melt is also produced, the gasified organic fraction of the RDF is in contact with the molten inorganic fraction, i.e. a slag. Examples of such systems are plasma gasifiers, in which crude syngas is further cracked in a plasma converter. Depending on the degree of gas–slag interaction, their compositions may vary and influence the valorisation potential of both resources. To evaluate the i...

  16. Advances in near-neutral salts activation of blast furnace slags

    OpenAIRE

    Bernal Lopez, S.

    2016-01-01

    The utilisation of near-neutral salts as activators to produce alkali-activated slag cements offers several technical advantages, including reduced alkalinity of the binders, minimising the risk associated with handling of highly alkaline materials, and better workability of the fresh paste compared to that of sodium silicate-activated slag cements. Despite these evident advantages, the delayed setting and slow early-age mechanical strength development of these cements have limited their adop...

  17. Studying the effect of thermal and acid exposure on alkali activated slag Geopolymer

    OpenAIRE

    Khater H.M.

    2014-01-01

    This article reports a study about thermal stability as well as acid resistance of geopolymer materials prepared from Ground Granulated Blast Furnace Slag (GGBFS), Air Cooled Slag (ACS), Silica fume (SF) and cement kiln dust (CKD) using 6% (weight) of equal mix from alkaline sodium hydroxide and sodium silicate activators. Study of addition of ACS, SF and CKD as partial replacement of GGBFS is investigated so as to improve the mechanical and microstructural properties of geopolymer mixes. Com...

  18. Modelling of the liquid slag behaviour in the continuous casting mould

    OpenAIRE

    Kountouriotis, Zacharias

    2011-01-01

    This work presents a fluid dynamics model of a continuous caster mould region, including the transient behaviour of the steel/slag interface. The research was carried out in collaboration with ArcelorMittal Research (AMR), based in Maizieres-les-Metz in France. The industrial objective of the thesis was to understand the factors affecting the transient behaviour of the liquid slag layer covering the steel and its interaction with the Submerged Entry Nozzle (SEN) jet supplying the steel from t...

  19. Resistance of Alkali-Activated Slag Concrete to Chloride-Induced Corrosion

    OpenAIRE

    Joon Woo Park; Ki Yong Ann; Chang-Geun Cho

    2015-01-01

    The corrosion resistance of steel in alkali-activated slag (AAS) mortar was evaluated by a monitoring of the galvanic current and half-cell potential with time against a chloride-contaminated environment. For chloride transport, rapid chloride penetration test was performed, and chloride binding capacity of AAS was evaluated at a given chloride. The mortar/paste specimens were manufactured with ground granulated blast-furnace slag, instead of Portland cement, and alkali activators were added ...

  20. Use of Steel Slag as Coarse Aggregate for the Production of Pervious Concrete

    OpenAIRE

    Georgia Vardaka; Kiriakos Thomaidis; Christos Leptokaridis; Stamatis Tsimas

    2014-01-01

    Pervious concrete is a type of concrete with significantly increased water permeability, ensuring increased rates of drainage of rainfall. The high porosity is achieved by removing a large percentage of fine aggregates from the mix. The present paper is an approach for the addition of steel slag as a substitute for coarse aggregates in pervious concrete. More specifically, three types of aggregates have been used: steel slag, construction and demolition wastes and conventional limestone aggre...