WorldWideScience

Sample records for bench-scale coal gasifier

  1. Uncertainty Quantification Analysis of Both Experimental and CFD Simulation Data of a Bench-scale Fluidized Bed Gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Shahnam, Mehrdad [National Energy Technology Lab. (NETL), Morgantown, WV (United States). Research and Innovation Center, Energy Conversion Engineering Directorate; Gel, Aytekin [ALPEMI Consulting, LLC, Phoeniz, AZ (United States); Subramaniyan, Arun K. [GE Global Research Center, Niskayuna, NY (United States); Musser, Jordan [National Energy Technology Lab. (NETL), Morgantown, WV (United States). Research and Innovation Center, Energy Conversion Engineering Directorate; Dietiker, Jean-Francois [West Virginia Univ. Research Corporation, Morgantown, WV (United States)

    2017-10-02

    Adequate assessment of the uncertainties in modeling and simulation is becoming an integral part of the simulation based engineering design. The goal of this study is to demonstrate the application of non-intrusive Bayesian uncertainty quantification (UQ) methodology in multiphase (gas-solid) flows with experimental and simulation data, as part of our research efforts to determine the most suited approach for UQ of a bench scale fluidized bed gasifier. UQ analysis was first performed on the available experimental data. Global sensitivity analysis performed as part of the UQ analysis shows that among the three operating factors, steam to oxygen ratio has the most influence on syngas composition in the bench-scale gasifier experiments. An analysis for forward propagation of uncertainties was performed and results show that an increase in steam to oxygen ratio leads to an increase in H2 mole fraction and a decrease in CO mole fraction. These findings are in agreement with the ANOVA analysis performed in the reference experimental study. Another contribution in addition to the UQ analysis is the optimization-based approach to guide to identify next best set of additional experimental samples, should the possibility arise for additional experiments. Hence, the surrogate models constructed as part of the UQ analysis is employed to improve the information gain and make incremental recommendation, should the possibility to add more experiments arise. In the second step, series of simulations were carried out with the open-source computational fluid dynamics software MFiX to reproduce the experimental conditions, where three operating factors, i.e., coal flow rate, coal particle diameter, and steam-to-oxygen ratio, were systematically varied to understand their effect on the syngas composition. Bayesian UQ analysis was performed on the numerical results. As part of Bayesian UQ analysis, a global sensitivity analysis was performed based on the simulation results, which shows

  2. Continuous bench-scale slurry catalyst testing direct coal liquefaction rawhide sub-bituminous coal

    Energy Technology Data Exchange (ETDEWEB)

    Bauman, R.F.; Coless, L.A.; Davis, S.M. [and others

    1995-12-31

    In 1992, the Department of Energy (DOE) sponsored research to demonstrate a dispersed catalyst system using a combination of molybdenum and iron precursors for direct coal liquefaction. This dispersed catalyst system was successfully demonstrated using Black Thunder sub-bituminous coal at Wilsonville, Alabama by Southern Electric International, Inc. The DOE sponsored research continues at Exxon Research and Development Laboratories (ERDL). A six month continuous bench-scale program using ERDL`s Recycle Coal Liquefaction Unit (RCLU) is planned, three months in 1994 and three months in 1995. The initial conditions in RCLU reflect experience gained from the Wilsonville facility in their Test Run 263. Rawhide sub-bituminous coal which is similar to the Black Thunder coal tested at Wilsonville was used as the feed coal. A slate of five dispersed catalysts for direct coal liquefaction of Rawhide sub-bituminous coal has been tested. Throughout the experiments, the molybdenum addition rate was held constant at 100 wppm while the iron oxide addition rate was varied from 0.25 to 1.0 weight percent (dry coal basis). This report covers the 1994 operations and accomplishments.

  3. PNNL Coal Gasifier Transportation Logistics

    Energy Technology Data Exchange (ETDEWEB)

    Reid, Douglas J.; Guzman, Anthony D.

    2011-04-13

    This report provides Pacific Northwest National laboratory (PNNL) craftspeople with the necessary information and suggested configurations to transport PNNL’s coal gasifier from its current location at the InEnTec facility in Richland, Washington, to PNNL’s Laboratory Support Warehouse (LSW) for short-term storage. A method of securing the gasifier equipment is provided that complies with the tie-down requirements of the Federal Motor Carrier Safety Administration’s Cargo Securement Rules.

  4. Bench-scale testing of a micronized magnetite, fine-coal cleaning process

    Energy Technology Data Exchange (ETDEWEB)

    Suardini, P.J. [Custom Coals, International, Pittsburgh, PA (United States)

    1995-11-01

    Custom Coals, International has installed and is presently testing a 500 lb/hr. micronized-magnetite, fine-coal cleaning circuit at PETC`s Process Research Facility (PRF). The cost-shared project was awarded as part of the Coal Preparation Program`s, High Efficiency Preparation Subprogram. The project includes design, construction, testing, and decommissioning of a fully-integrated, bench-scale circuit, complete with feed coal classification to remove the minus 30 micron slimes, dense medium cycloning of the 300 by 30 micron feed coal using a nominal minus 10 micron size magnetite medium, and medium recovery using drain and rinse screens and various stages and types of magnetic separators. This paper describes the project circuit and goals, including a description of the current project status and the sources of coal and magnetite which are being tested.

  5. Catalytic multi-stage liquefaction of coal at HTI: Bench-scale studies in coal/waste plastics coprocessing

    Energy Technology Data Exchange (ETDEWEB)

    Pradhan, V.R.; Lee, L.K.; Stalzer, R.H. [Hydrocarbon Technologies, Inc., Lawrenceville, NJ (United States)] [and others

    1995-12-31

    The development of Catalytic Multi-Stage Liquefaction (CMSL) at HTI has focused on both bituminous and sub-bituminous coals using laboratory, bench and PDU scale operations. The crude oil equivalent cost of liquid fuels from coal has been curtailed to about $30 per barrel, thus achieving over 30% reduction in the price that was evaluated for the liquefaction technologies demonstrated in the late seventies and early eighties. Contrary to the common belief, the new generation of catalytic multistage coal liquefaction process is environmentally very benign and can produce clean, premium distillates with a very low (<10ppm) heteroatoms content. The HTI Staff has been involved over the years in process development and has made significant improvements in the CMSL processing of coals. A 24 month program (extended to September 30, 1995) to study novel concepts, using a continuous bench scale Catalytic Multi-Stage unit (30kg coal/day), has been initiated since December, 1992. This program consists of ten bench-scale operations supported by Laboratory Studies, Modelling, Process Simulation and Economic Assessments. The Catalytic Multi-Stage Liquefaction is a continuation of the second generation yields using a low/high temperature approach. This paper covers work performed between October 1994- August 1995, especially results obtained from the microautoclave support activities and the bench-scale operations for runs CMSL-08 and CMSL-09, during which, coal and the plastic components for municipal solid wastes (MSW) such as high density polyethylene (HDPE)m, polypropylene (PP), polystyrene (PS), and polythylene terphthlate (PET) were coprocessed.

  6. Process for electrochemically gasifying coal using electromagnetism

    Science.gov (United States)

    Botts, Thomas E.; Powell, James R.

    1987-01-01

    A process for electrochemically gasifying coal by establishing a flowing stream of coal particulate slurry, electrolyte and electrode members through a transverse magnetic field that has sufficient strength to polarize the electrode members, thereby causing them to operate in combination with the electrolyte to electrochemically reduce the coal particulate in the slurry. Such electrochemical reduction of the coal produces hydrogen and carbon dioxide at opposite ends of the polarized electrode members. Gas collection means are operated in conjunction with the process to collect the evolved gases as they rise from the slurry and electrolyte solution.

  7. Production of Jet Fuels from Coal Derived Liquids. Volume 9. Results of Bench-Scale and Pilot Plant Testing

    Science.gov (United States)

    1989-06-01

    Great Plains Coal Gasification Plant in Beulah, North Dakota. Experiments show that the hydroprocessing conditions recommended in Task 1 are not severe...50 REFERENCES. ............................ 51 APPENDIX A: LCI Test Report on Expanded-Bed Al Hydroprocessing of 300*F+ Great Plains Tar ...recovered by gravity separation. The heaviest portion of the tar oil, which contains about 20 percent coal dust, is recycled to the gasifiers. The recycle

  8. Fluid Dynamics of Pressurized, Entrained Coal Gasifiers

    International Nuclear Information System (INIS)

    1997-01-01

    Pressurized, entrained gasification is a promising new technology for the clean and efficient combustion of coal. Its principle is to operate a coal gasifier at a high inlet gas velocity to increase the inflow of reactants, and at an elevated pressure to raise the overall efficiency of the process. Unfortunately, because of the extraordinary difficulties involved in performing measurements in hot, pressurized, high-velocity pilot plants, its fluid dynamics are largely unknown. Thus the designer cannot predict with certainty crucial phenomena like erosion, heat transfer and solid capture. In this context, we are conducting a study of the fluid dynamics of Pressurized Entrained Coal Gasifiers (PECGs). The idea is to simulate the flows in generic industrial PECGs using dimensional similitude. To this end, we employ a unique entrained gas-solid flow facility with the flexibility to recycle--rather than discard--gases other than air. By matching five dimensionless parameters, suspensions in mixtures of helium, carbon dioxide and sulfur hexafluoride simulate the effects of pressure and scale-upon the fluid dynamics of PECGs. Because it operates under cold, atmospheric conditions, the laboratory facility is ideal for detailed measurements

  9. Safety analysis of the CSTR-1 bench-scale coal liquefaction unit

    Energy Technology Data Exchange (ETDEWEB)

    Hulburt, D.A.

    1981-05-01

    The objective of the program reported herein was to provide a Safety Analysis of the CSTR-1 bench scale unit located in Building 167 at the Pittsburgh Energy Technology Center. It was apparent that considerable effort was expended in the design and construction of the unit, and in the development of operating procedures, with regard to safety. Exhaust ventilation, H/sub 2/ and H/sub 2/S monitoring, overpressure protection, overtemperature protection, and interlock systems have been provided. Present settings on the pressure and temperature safety systems are too high, however, to insure prevention of vessel deformation or damage in all cases. While the occurrence of catastrophic rupture of a system pressure vessel (e.g., reactor, high pressure separators) is unlikely, the potential consequences to personnel are severe. Feasibility of providing shielding for these components should be considered. A more probable mode of vessel failure in the event of overpressure or overtemperature and failure of the safety system is yielding of the closure bolts followed by high pressure flow across the mating surfaces. As a minimum, shielding should be designed to restrict travel of resultant spray. The requirements for personal protective equipment are presently stated in rather broad and general terms in the operating procedures. Safe practices and procedures would be more assured if specific requirements were stated and included for each operational step. Recommendations were developed for all hazards triggered by the guidelines.

  10. In Developping a Bench-Scale Circulating Fluidized Bed Combustor to Burn High Ash Brazilian Coal-Dolomites Mixtures

    Science.gov (United States)

    Ramírez Behainne, Jhon Jairo; Hory, Rogério Ishikawa; Goldstein, Leonardo; Bernárdez Pécora, Araí Augusta

    This work considers some of the questions in burning high ash Brazilian coal-dolomite mixtures in a bench-scale circulating fluidized bed combustor (CFBC). Experimental tests were performed with the CE4500 coal from Santa Catarina State, in southern Brazil, with a Sauter mean diameter d p =43 μm. The coal particles were mixed with dolomite particles of d p = 111 μm and this fuel mixture was fed into the circulating fluidized reactor, previously loaded with quartz sand particles of d p =353 μm. This inert material was previously heated by the combustion of liquefied petroleum gas up to the ignition temperature of the fuel mixture. The CFBC unit has a 100mm internal diameter riser, 4.0m high, as well as a 62.8mm internal diameter downcomer. The loop has a cyclone, a sampling valve to collect particles and a 62.8mm internal diameter L-valve to recirculate the particles in the loop. A screw feeder with a rotation control system was used to feed the fuel mixture to the reactor. The operational conditions were monitored by pressure taps and thermocouples installed along the loop. A data acquisition system showed the main operational conditions to control. Experimental tests performed put in evidence the problems found during bed operation, with special attention to the solids feed device, to the L-valve operation, to particle size, solids inventory, fluidized gas velocity, fuel mixture and recirculated solids feeding positions.

  11. Method for enhancing the desulfurization of hot coal gas in a fluid-bed coal gasifier

    Science.gov (United States)

    Grindley, Thomas

    1989-01-01

    A process and apparatus for providing additional desulfurization of the hot gas produced in a fluid-bed coal gasifier, within the gasifier. A fluid-bed of iron oxide is located inside the gasifier above the gasification bed in a fluid-bed coal gasifier in which in-bed desulfurization by lime/limestone takes place. The product gases leave the gasification bed typically at 1600.degree. to 1800.degree. F. and are partially quenched with water to 1000.degree. to 1200.degree. F. before entering the iron oxide bed. The iron oxide bed provides additional desulfurization beyond that provided by the lime/limestone.

  12. Gas distributor for fluidized bed coal gasifier

    Science.gov (United States)

    Worley, Arthur C.; Zboray, James A.

    1980-01-01

    A gas distributor for distributing high temperature reaction gases to a fluidized bed of coal particles in a coal gasification process. The distributor includes a pipe with a refractory reinforced lining and a plurality of openings in the lining through which gas is fed into the bed. These feed openings have an expanding tapered shape in the downstream or exhaust direction which aids in reducing the velocity of the gas jets as they enter the bed.

  13. Advanced coal gasifier-fuel cell power plant systems design

    Science.gov (United States)

    Heller, M. E.

    1983-01-01

    Two advanced, high efficiency coal-fired power plants were designed, one utilizing a phosphoric acid fuel cell and one utilizing a molten carbonate fuel cell. Both incorporate a TRW Catalytic Hydrogen Process gasifier and regenerator. Both plants operate without an oxygen plant and without requiring water feed; they, instead, require makeup dolomite. Neither plant requires a shift converter; neither plant has heat exchangers operating above 1250 F. Both plants have attractive efficiencies and costs. While the molten carbonate version has a higher (52%) efficiency than the phosphoric acid version (48%), it also has a higher ($0.078/kWh versus $0.072/kWh) ten-year levelized cost of electricity. The phosphoric acid fuel cell power plant is probably feasible to build in the near term: questions about the TRW process need to be answered experimentally, such as weather it can operate on caking coals, and how effective the catalyzed carbon-dioxide acceptor will be at pilot scale, both in removing carbon dioxide and in removing sulfur from the gasifier.

  14. Method and apparatus for enhancing the desulfurization of hot coal gas in a fluid-bed coal gasifier

    Science.gov (United States)

    Grindley, T.

    1988-04-05

    A process and apparatus for providing additional desulfurization of the hot gas produced in a fluid-bed coal gasifier, within the gasifier is described. A fluid-bed of iron oxide is located inside the gasifier above the gasification bed in a fluid-bed coal gasifier in which in-bed desulfurization by lime/limestone takes place. The product gases leave the gasification bed typically at 1600 to 1800 F and are partially quenched with water to 1000 to 1200 F before entering the iron oxide bed. The iron oxide bed provides additional desulfurization beyond that provided by the lime /limestone. 1 fig.

  15. Liquid CO2/Coal Slurry for Feeding Low Rank Coal to Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Marasigan, Jose [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Goldstein, Harvey [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Dooher, John [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

    2013-09-30

    This study investigates the practicality of using a liquid CO2/coal slurry preparation and feed system for the E-Gas™ gasifier in an integrated gasification combined cycle (IGCC) electric power generation plant configuration. Liquid CO2 has several property differences from water that make it attractive for the coal slurries used in coal gasification-based power plants. First, the viscosity of liquid CO2 is much lower than water. This means it should take less energy to pump liquid CO2 through a pipe compared to water. This also means that a higher solids concentration can be fed to the gasifier, which should decrease the heat requirement needed to vaporize the slurry. Second, the heat of vaporization of liquid CO2 is about 80% lower than water. This means that less heat from the gasification reactions is needed to vaporize the slurry. This should result in less oxygen needed to achieve a given gasifier temperature. And third, the surface tension of liquid CO2 is about 2 orders of magnitude lower than water, which should result in finer atomization of the liquid CO2 slurry, faster reaction times between the oxygen and coal particles, and better carbon conversion at the same gasifier temperature. EPRI and others have recognized the potential that liquid CO2 has in improving the performance of an IGCC plant and have previously conducted systemslevel analyses to evaluate this concept. These past studies have shown that a significant increase in IGCC performance can be achieved with liquid CO2 over water with certain gasifiers. Although these previous analyses had produced some positive results, they were still based on various assumptions for liquid CO2/coal slurry properties.

  16. Development of advanced air-blown entrained-flow two-stage bituminous coal IGCC gasifier

    Directory of Open Access Journals (Sweden)

    Abaimov Nikolay A.

    2017-01-01

    Full Text Available Integrated gasification combined cycle (IGCC technology has two main advantages: high efficiency, and low levels of harmful emissions. Key element of IGCC is gasifier, which converts solid fuel into a combustible synthesis gas. One of the most promising gasifiers is air-blown entrained-flow two-stage bituminous coal gasifier developed by Mitsubishi Heavy Industries (MHI. The most obvious way to develop advanced gasifier is improvement of commercial-scale 1700 t/d MHI gasifier using the computational fluid dynamics (CFD method. Modernization of commercial-scale 1700 t/d MHI gasifier is made by changing the regime parameters in order to improve its cold gas efficiency (CGE and environmental performance, namely H2/CO ratio. The first change is supply of high temperature (900°C steam in gasifier second stage. And the second change is additional heating of blast air to 900°C.

  17. Development of advanced air-blown entrained-flow two-stage bituminous coal IGCC gasifier

    Science.gov (United States)

    Abaimov, Nikolay A.; Ryzhkov, Alexander F.

    2017-10-01

    Integrated gasification combined cycle (IGCC) technology has two main advantages: high efficiency, and low levels of harmful emissions. Key element of IGCC is gasifier, which converts solid fuel into a combustible synthesis gas. One of the most promising gasifiers is air-blown entrained-flow two-stage bituminous coal gasifier developed by Mitsubishi Heavy Industries (MHI). The most obvious way to develop advanced gasifier is improvement of commercial-scale 1700 t/d MHI gasifier using the computational fluid dynamics (CFD) method. Modernization of commercial-scale 1700 t/d MHI gasifier is made by changing the regime parameters in order to improve its cold gas efficiency (CGE) and environmental performance, namely H2/CO ratio. The first change is supply of high temperature (900°C) steam in gasifier second stage. And the second change is additional heating of blast air to 900°C.

  18. Bench-Scale Development of a Non-Aqueous Solvent (NAS) CO2 Capture Process for Coal-Fired Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Lail, Marty

    2017-09-12

    The project aimed to advance RTI’s non-aqueous amine solvent technology by improving the solvent to reduce volatility, demonstrating long-term continuous operation at lab- (0.5 liters solvent) and bench-scale (~120 liters solvent), showing low reboiler heat duty measured during bench-scale testing, evaluating degradation products, building a rate-based process model, and evaluating the techno-economic performance of the process. The project team (RTI, SINTEF, Linde Engineering) and the technology performed well in each area of advancement. The modifications incorporated throughout the project enabled the attainment of target absorber and regenerator conditions for the process. Reboiler duties below 2,000 kJt/kg CO2 were observed in a bench-scale test unit operated at RTI.

  19. Slag Behavior in Gasifiers. Part I: Influence of Coal Properties and Gasification Conditions

    Directory of Open Access Journals (Sweden)

    Ping Wang

    2013-02-01

    Full Text Available In the entrained-flow gasifiers used in integrated gasification combined cycle (IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter is entrained (as fly ash with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. To improve gasification availability through better design and operation of the gasification process, a better understanding of slag behavior and the characteristics of the slagging process is needed. Char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio all affect slagging behavior. Because coal has varying ash content and composition, different operating conditions are required to maintain the slag flow and limit problems downstream. In Part I, we review the main types and the operating conditions of entrained-flow gasifiers and coal properties used in IGCC plants; we identify and discuss the key coal ash properties and the operating conditions impacting slag behavior; finally, we summarize the coal quality criteria and the operating conditions in entrained-flow gasifiers. In Part II, we discuss the constitutive modeling related to the rheological studies of slag flow.

  20. Bench-scale Development of an Advanced Solid Sorbent-based CO2 Capture Process for Coal-fired Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Nelson, Thomas [Research Triangle Institute (RTI), Research Triangle Park, NC (United States); Kataria, Atish [Research Triangle Institute (RTI), Research Triangle Park, NC (United States); Soukri, Mustapha [Research Triangle Institute (RTI), Research Triangle Park, NC (United States); Farmer, Justin [Research Triangle Institute (RTI), Research Triangle Park, NC (United States); Mobley, Paul [Research Triangle Institute (RTI), Research Triangle Park, NC (United States); Tanthana, Jak [Research Triangle Institute (RTI), Research Triangle Park, NC (United States); Wang, Dongxiang [Research Triangle Institute (RTI), Research Triangle Park, NC (United States); Wang, Xiaoxing [Research Triangle Institute (RTI), Research Triangle Park, NC (United States); Song, Chunshan [Research Triangle Institute (RTI), Research Triangle Park, NC (United States)

    2015-12-31

    It is increasingly clear that CO2 capture and sequestration (CCS) must play a critical role in curbing worldwide CO2 emissions to the atmosphere. Development of these technologies to cost-effectively remove CO2 from coal-fired power plants is very important to mitigating the impact these power plants have within the world’s power generation portfolio. Currently, conventional CO2 capture technologies, such as aqueous-monoethanolamine based solvent systems, are prohibitively expensive and if implemented could result in a 75 to 100% increase in the cost of electricity for consumers worldwide. Solid sorbent CO2 capture processes – such as RTI’s Advanced Solid Sorbent CO2, Capture Process – are promising alternatives to conventional, liquid solvents. Supported amine sorbents – of the nature RTI has developed – are particularly attractive due to their high CO2 loadings, low heat capacities, reduced corrosivity/volatility and the potential to reduce the regeneration energy needed to carry out CO2 capture. Previous work in this area has failed to adequately address various technology challenges such as sorbent stability and regenerability, sorbent scale-up, improved physical strength and attrition-resistance, proper heat management and temperature control, proper solids handling and circulation control, as well as the proper coupling of process engineering advancements that are tailored for a promising sorbent technology. The remaining challenges for these sorbent processes have provided the framework for the project team’s research and development and target for advancing the technology beyond lab- and bench-scale testing. Under a cooperative agreement with the US Department of Energy, and part of NETL’s CO2 Capture Program, RTI has led an effort to address and mitigate the challenges associated with solid sorbent CO2 capture. The overall objective

  1. Ash level meter for a fixed-bed coal gasifier

    Science.gov (United States)

    Fasching, George E.

    1984-01-01

    An ash level meter for a fixed-bed coal gasifier is provided which utilizes the known ash level temperature profile to monitor the ash bed level. A bed stirrer which travels up and down through the extent of the bed ash level is modified by installing thermocouples to measure the bed temperature as the stirrer travels through the stirring cycle. The temperature measurement signals are transmitted to an electronic signal process system by an FM/FM telemetry system. The processing system uses the temperature signals together with an analog stirrer position signal, taken from a position transducer disposed to measure the stirrer position to compute the vertical location of the ash zone upper boundary. The circuit determines the fraction of each total stirrer cycle time the stirrer-derived bed temperature is below a selected set point, multiplies this fraction by the average stirrer signal level, multiplies this result by an appropriate constant and adds another constant such that a 1 to 5 volt signal from the processor corresponds to a 0 to 30 inch span of the ash upper boundary level. Three individual counters in the processor store clock counts that are representative of: (1) the time the stirrer temperature is below the set point (500.degree. F.), (2) the time duration of the corresponding stirrer travel cycle, and (3) the corresponding average stirrer vertical position. The inputs to all three counters are disconnected during any period that the stirrer is stopped, eliminating corruption of the measurement by stirrer stoppage.

  2. Method for the desulfurization of hot product gases from coal gasifier

    Science.gov (United States)

    Grindley, Thomas

    1988-01-01

    The gasification of sulfur-bearing coal produces a synthesis gas which contains a considerable concentration of sulfur compounds especially hydrogen sulfide that renders the synthesis gas environmentally unacceptable unless the concentration of the sulfur compounds is significantly reduced. To provide for such a reduction in the sulfur compounds a calcium compound is added to the gasifier with the coal to provide some sulfur absorption. The synthesis gas from the gasifier contains sulfur compounds and is passed through an external bed of a regenerable solid absorbent, preferably zinc ferrite, for essentially completed desulfurizing the hot synthesis gas. This absorbent is, in turn, periodically or continuously regenerated by passing a mixture of steam and air or oxygen through the bed for converting absorbed hydrogen sulfide to sulfur dioxide. The resulting tail gas containing sulfur dioxide and steam is injected into the gasifier where the sulfur dioxide is converted by the calcium compound into a stable form of sulfur such as calcium sulfate.

  3. Simulation modeling of fluidized bed coal gasifier for new topping cycle system

    Energy Technology Data Exchange (ETDEWEB)

    Piao, Guilin; Yamazaki, Ryohei; Mori, Shigekatsu; Fujima, Yukihisa [Nagoya Univ. (Japan). Dept. of Chemical Engineering

    1997-12-31

    A new topping cycle coal power generation process is to be developed as a Japanese national project of high efficiency power generation process of coal. This process consists of a combination system of a pressurized bubbling fluidized-bed coal gasifier and a pressurized bubbling fluidized-bed combustor in series. To evaluate the performances and also to determine specifications and operation parameters of this process, it is extremely important to analyze the behavior and the performance of this system by a reasonable simulation model. A simulation model of this new process is developed in this paper. It is demonstrated by calculated results from this model that the carbon conversion in the gasifier, the composition and the heating value of produced gas are strongly dependent on operating conditions. Heat recovery by the steam in the combustor is also estimated as the function of coal feed rate.

  4. Advanced gasifier and water gas shift technologies for low cost coal conversion to high hydrogen syngas

    Energy Technology Data Exchange (ETDEWEB)

    Kramer, Andrew Kramer [Gas Technology Inst., Des Plaines, IL (United States)

    2016-09-30

    The Gas Technology Institute (GTI) and team members RTI International (RTI), Coanda Research and Development, and Nexant, are developing and maturing a portfolio of technologies to meet the United States Department of Energy (DOE) goals for lowering the cost of producing high hydrogen syngas from coal for use in carbon capture power and coal-to-liquids/chemicals. This project matured an advanced pilot-scale gasifier, with scalable and commercially traceable components, to readiness for use in a first-of-a-kind commercially-relevant demonstration plant on the scale of 500-1,000 tons per day (TPD). This was accomplished through cold flow simulation of the gasifier quench zone transition region at Coanda and through an extensive hotfire gasifier test program on highly reactive coal and high ash/high ash fusion temperature coals at GTI. RTI matured an advanced water gas shift process and catalyst to readiness for testing at pilot plant scale through catalyst development and testing, and development of a preliminary design basis for a pilot scale reactor demonstrating the catalyst. A techno-economic analysis was performed by Nexant to assess the potential benefits of the gasifier and catalyst technologies in the context of power production and methanol production. This analysis showed an 18%reduction in cost of power and a 19%reduction in cost of methanol relative to DOE reference baseline cases.

  5. Effect of Coal Properties and Operation Conditions on Flow Behavior of Coal Slag in Entrained Flow Gasifiers: A Brief Review

    Energy Technology Data Exchange (ETDEWEB)

    Wang,Ping; Massoudi, Mehrdad

    2011-01-01

    Integrated gasification combined cycle (IGCC) is a potentially promising clean technology with an inherent advantage of low emissions, since the process removes contaminants before combustion instead of from flue gas after combustion, as in a conventional coal steam plant. In addition, IGCC has potential for cost-effective carbon dioxide capture. Availability and high capital costs are the main challenges to making IGCC technology more competitive and fully commercial. Experiences from demonstrated IGCC plants show that, in the gasification system, low availability is largely due to slag buildup in the gasifier and fouling in the syngas cooler downstream of the gasification system. In the entrained flow gasifiers used in IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter (as fly ash) is entrained with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. Therefore, it is preferable to minimize the quantity of fly ash and maximize slag. In addition, the hot raw syngas is cooled to convert any entrained molten fly slag to hardened solid fly ash prior to entering the syngas cooler. To improve gasification availability through better design and operation of the gasification process, better understanding of slag behavior and characteristics of the slagging process are needed. Slagging behavior is affected by char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio). The viscosity of the slag is used to characterize the behavior of the slag flow and is the dominating factor to determine the probability that ash particles will stick. Slag viscosity strongly depends on the temperature and chemical composition of the slag. Because coal has varying ash content and

  6. Mathematical modeling of the synthane gasifier for non-caking coals

    Energy Technology Data Exchange (ETDEWEB)

    Pukanic, G.W.; Cobb, J.T.; Haynes, W.P.; McMichael, W.J.; Strakey, J.P.; Schehl, R.R.; Kornosky, R.M.

    1980-11-01

    A mathematical model based on IGT kinetics has been developed to simulate the gasification of coal in the Synthane gasifier. Two computer codes have been prepared that incorporate this model. The first, called the analytical code, has been designed primarily to evaluate model parameters from runs on the 4-inch Synthane PDU gasifier. The second, called the predictive code, has been designed to predict temperatures for the zones within the model as well as the effluent products from a stipulation of run conditions. In the present report some 35 Synthane runs for the non-caking western coal Montana Rosebud have been analyzed. Parity plots have been prepared to check the efficacy of the model and of the computer codes developed.

  7. Carbon formation and metal dusting in hot-gas cleanup systems of coal gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Judkins, R.R.; Tortorelli, P.F.; Judkins, R.R.; DeVan, J.H.; Wright, I.G. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1995-11-01

    The product gas resulting from the partial oxidation of Carboniferous materials in a gasifier is typically characterized by high carbon and sulfur, but low oxygen, activities and, consequently, severe degradation of the structural and functional materials can occur. The objective of this task was to establish the potential risks of carbon deposition and metal dusting in advanced coal gasification processes by examining the current state of knowledge regarding these phenomena, making appropriate thermochemical calculations for representative coal gasifiers, and addressing possible mitigation methods. The paper discusses carbon activities, iron-based phase stabilities, steam injection, conditions that influence kinetics of carbon deposition, and influence of system operating parameters on carbon deposition and metal dusting.

  8. Bench-Scale and Pilot-Scale Treatment Technologies for the Removal of Total Dissolved Solids from Coal Mine Water: A Review

    Science.gov (United States)

    Coal mine water (CMW) is typically treated to remove suspended solids, acidity, and soluble metals, but high concentrations of total dissolved solids (TDS) have been reported to impact the environment at several CMW discharge points. Consequently, various states have establishe...

  9. Gas generation by co-gasification of biomass and coal in an autothermal fluidized bed gasifier

    International Nuclear Information System (INIS)

    Wang, Li-Qun; Chen, Zhao-Sheng

    2013-01-01

    In this study, thermochemical biomass and coal co-gasification were performed on an autothermal fluidized bed gasifier, with air and steam as oxidizing and gasifying media. The experiments were completed at reaction temperatures of 875 °C–975 °C, steam-to-biomass ratio of 1.2, and biomass-to-coal ratio of 4. This research aims to determine the effects of reaction temperature on gas composition, lower heating value (LHV), as well as energy and exergy efficiencies, of the product gas. Over the ranges of the test conditions used, the product gas LHV varies between 12 and 13.8 MJ/Nm 3 , and the exergy and energy efficiencies of the product gas are in the ranges of 50.7%–60.8% and 60.3%–85.1%, respectively. The results show that high reaction temperature leads to higher H 2 and CO contents, as well as higher exergy and energy efficiencies of the product gas. In addition, gas LHV decreases with temperature. The molar ratio of H 2 /CO is larger than 1 at temperatures above 925 °C. Our experimental analysis shows that co-gasification of biomass and coal in an autothermal fluidized bed gasifier for gas production is feasible and promising. -- Highlights: • An innovative steam co-gasification process for gas production was proposed. • Co-gasification of biomass and coal in an autothermal fluidized bed gasifier was tested. • High temperature favors H 2 production. • H 2 and CO contents increase, whereas CO 2 and CH 4 levels decrease with increase in T. • Exergy and energy efficiencies of gases increase with increase in T

  10. Tunable Diode Laser Sensors to Monitor Temperature and Gas Composition in High-Temperature Coal Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Hanson, Ronald [Stanford Univ., CA (United States); Whitty, Kevin [Univ. of Utah, Salt Lake City, UT (United States)

    2014-12-01

    The integrated gasification combined cycle (IGCC) when combined with carbon capture and storage can be one of the cleanest methods of extracting energy from coal. Control of coal and biomass gasification processes to accommodate the changing character of input-fuel streams is required for practical implementation of integrated gasification combined-cycle (IGCC) technologies. Therefore a fast time-response sensor is needed for real-time monitoring of the composition and ideally the heating value of the synthesis gas (here called syngas) as it exits the gasifier. The goal of this project was the design, construction, and demonstration an in situ laserabsorption sensor to monitor multiple species in the syngas output from practical-scale coal gasifiers. This project investigated the hypothesis of using laser absorption sensing in particulateladen syngas. Absorption transitions were selected with design rules to optimize signal strength while minimizing interference from other species. Successful in situ measurements in the dusty, high-pressure syngas flow were enabled by Stanford’s normalized and scanned wavelength modulation strategy. A prototype sensor for CO, CH4, CO2, and H2O was refined with experiments conducted in the laboratory at Stanford University, a pilot-scale at the University of Utah, and an engineering-scale gasifier at DoE’s National Center for Carbon Capture with the demonstration of a prototype sensor with technical readiness level 6 in the 2014 measurement campaign.

  11. High performance solid oxide fuel cell operating on dry gasified coal

    Energy Technology Data Exchange (ETDEWEB)

    Guer, Turgut M. [Department of Materials Science and Engineering, Stanford University, Stanford, CA 94305 (United States); Direct Carbon Technologies, LLC, 525 University Avenue, Suite 1400, Palo Alto, CA 94301 (United States); Homel, Michael [Materials and Systems Research, Inc., 5395 West 700 South, Salt lake City, UT 84104 (United States); Virkar, Anil V. [Department of Materials Science and Engineering, University of Utah, Salt Lake City, UT 84112 (United States)

    2010-02-15

    A fluidized coal bed-solid oxide fuel cell (FB-SOFC) arrangement is employed for efficient conversion of dry gasified coal into electricity at 850 C. It consists of an anode-supported tubular solid oxide fuel cell of 24 cm{sup 2} active area coupled to a Boudouard gasifier. A minimally fluidized bed of low sulfur (0.15 wt%) Alaska coal is gasified at 930 C by flowing CO{sub 2} to generate CO. The resulting CO fuel is oxidized at the Ni/YSZ cermet anode. The highest cell power density achieved is 0.45 W cm{sup -2} at 0.64 V with 35.7% electrical conversion efficiency based on CO utilization. This power density is the highest reported in the literature for such systems and corresponds to a total power generation of 10.8 W by this cell. Similarly, 48.4% is the highest conversion efficiency measured at a power density of 0.30 W cm{sup -2} and 0.7 V. The open circuit voltages are in good agreement with values expected based on thermodynamic data. (author)

  12. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Smoot, L.D.

    1989-08-01

    This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

  13. Numerical simulations for the coal/oxidant distribution effects between two-stages for multi opposite burners (MOB) gasifier

    International Nuclear Information System (INIS)

    Unar, Imran Nazir; Wang, Lijun; Pathan, Abdul Ghani; Mahar, Rasool Bux; Li, Rundong; Uqaili, M. Aslam

    2014-01-01

    Highlights: • We simulated a double stage 3D entrained flow coal gasifier with multi-opposite burners. • The various reaction mechanisms have evaluated with experimental results. • The effects of coal and oxygen distribution between two stages on the performance of gasifier have investigated. • The local coal to oxygen ratio is affecting the overall efficiency of gasifier. - Abstract: A 3D CFD model for two-stage entrained flow dry feed coal gasifier with multi opposite burners (MOB) has been developed in this paper. At each stage two opposite nozzles are impinging whereas the two other opposite nozzles are slightly tangential. Various numerical simulations were carried out in standard CFD software to investigate the impacts of coal and oxidant distributions between the two stages of the gasifier. Chemical process was described by Finite Rate/Eddy Dissipation model. Heterogeneous and homogeneous reactions were defined using the published kinetic data and realizable k–ε turbulent model was used to solve the turbulence equations. Gas–solid interaction was defined by Euler–Lagrangian frame work. Different reaction mechanism were investigated first for the validation of the model from published experimental results. Then further investigations were made through the validated model for important parameters like species concentrations in syngas, char conversion, maximum inside temperature and syngas exit temperature. The analysis of the results from various simulated cases shows that coal/oxidant distribution between the stages has great influence on the overall performance of gasifier. The maximum char conversion was found 99.79% with coal 60% and oxygen 50% of upper level of injection. The minimum char conversion was observed 95.45% at 30% coal with 40% oxygen at same level. In general with oxygen and coal above or equal to 50% of total at upper injection level has shown an optimized performance

  14. Numerical investigation on performance of coal gasification under various injection patterns in an entrained flow gasifier

    International Nuclear Information System (INIS)

    Chen, Chih-Jung; Hung, Chen-I.; Chen, Wei-Hsin

    2012-01-01

    Highlights: ► A numerical method is developed to predict coal gasification phenomena. ► Particular emphasis is placed on the influence of injection pattern upon syngas production. ► The parameter of steam/coal ratio is also taken into account. ► The appropriate injection for the performance of coal gasification is suggested. ► The obtained results have provided a useful insight into the operation of coal gasification. -- Abstract: Gasification plays an important role in the development of clean coal technology. To seek appropriate operations for synthesis gas (syngas) formation, the present study develops a numerical method to predict coal gasification phenomena in an entrained-flow gasifier. Particular emphasis is placed on the influence of injection pattern upon syngas production. The parameter of steam/coal ratio is also taken into account to evaluate its impact on hydrogen generation. The simulations suggest that the developed numerical method is able to provide an accurate prediction on syngas formation. With oxygen injected from the center inlet and coal from the middle ring inlet of the reactor, the operating pattern gives the best performance of coal gasification where the carbon conversion (CC) and coal gas efficiency (CGE) are 89% and 72%, respectively. Increasing steam into the reactor reduces CC and less CO is generated. Nevertheless, more H 2 is produced stemming from water gas shift reaction. This results in slight variation in CGE with altering steam/coal ratio. The obtained results have provided a useful insight into the operation of fuel and oxidant injection for coal gasification.

  15. Gasification of biomass and coal in a pressurised fluidised bed gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Andries, J.; Jong, W. de; Hein, K.R.G. [Technische Univ. Delft (Netherlands)

    1998-09-01

    During a 3 year (1996-1998) multinational JOULE project, partly funded by the EU, experimental and theoretical research is being done on co-gasification of biomass (pelletised straw and Miscanthus) and coal in a pressurised fluidised bed reactor. The influence of feedstock and operating conditions on gasification characteristics has been studied using a 1.5 MW{sub th} gasifier, which has been operated at a pressure of 5 bar and temperatures up to 900 C. The project and the test rig are described and results obtained in the first part of the project are presented and analysed. (orig.)

  16. Experimental study on the gasification characteristics of coal and orimulsion in 0.5 T/D gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Park, Ho Young; Kim, Jong Young; An, Dal Hong; Park, Tae Jun [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

    1995-12-31

    For the construction of commercial plant for IGCC imported from aboard in near future, it is aimed to get gasification data, practice the gasification design capability, and develop a fundamental key technology through the experiments for different kinds of coals (Datong, Roto, Alaska) by 0.5 T/D gasifier. We performed the experiments for physical properties and reactivities on selected coals by means of Drop Tube Reactor, numerical analysis for the reactor. Throughout the characteristic studies of orimulsion gasification, feasibility studies for orimulsion gasification as a fuel for power plant be performed. With the six experiment runs for the coal gasifier, several problems were found to remedy. After remedies, the gasifier could run at good operating conditions maintaining with 200% design feed rate over 1200-1550 degree. The third and fourth gasification runs with Roto were satisfactorily completed, during which gross heating values from produced gas were 7200-8200 Kcal/Nm{sup 3}. (author). 118 refs., 145 figs.

  17. Compartment modeling of coal gasification in an entrained flow gasifier: A study on the influence of operating conditions

    International Nuclear Information System (INIS)

    Kong, Xiangdong; Zhong, Weimin; Du, Wenli; Qian, Feng

    2014-01-01

    Highlights: • Gasification of Shenfu coal in an industrial Texaco gasifier for syngas production. • An equivalent compartment model is developed using Aspen Plus. • Effects of operating parameters on gasification performance indices are studied. • Choosing a reasonable ROC to enhance the gasification efficiency can be flexible. - Abstract: Coal gasifiers are core components of coal-based polygeneration systems for power and chemical production. To study the effects of operational parameters on the performance of entrained flow coal gasifiers, this paper presents an equivalent compartment model (CM) using the Aspen Plus process simulator. The CM blocking is established based on gasifier flow field analysis, using a number of compartments. A simple configuration of these compartments involving material recirculation should be able to simulate the main flow and provide the temperature and gas component distributions. The model predictions exhibit good agreement with industrial data in the model validation. The influences of the oxygen-to-carbon ratio (ROC) and the coal slurry concentration on the gasification performance are discussed. Within the calculation range, the increase in the coal slurry concentration enhances the yield of the effective compositions in product gas. For a given slurry concentration of 62%, the efficient gas yield is a maximum for ROC of 1.43 kg/kg, whereas the oxygen consumption is a minimum for ROC of 1.37 kg/kg. According to the intended final use, however, choosing a reasonable ROC to obtain a higher efficient syngas yield and lower oxygen consumption can be flexible

  18. A new model for coal gasification on pressurized bubbling fluidized bed gasifiers

    International Nuclear Information System (INIS)

    Sánchez, Cristian; Arenas, Erika; Chejne, Farid; Londoño, Carlos A.; Cisneros, Sebastian; Quintana, Juan C.

    2016-01-01

    Highlights: • A new model was proposed for the simulation of fluidized bed reactors. • The model was validated against experimental data found in the literature. • The model was compared and found to be superior to other models reported in the literature. • Effects of pressure, temperature, steam/coal and air/coal ratios over gas composition were studied. - Abstract: Many industries have taken interest in the use of coal gasification for the production of chemicals and fuels. This gasification can be carried out inside a fluidized bed reactor. This non-ideal reactor is difficult to predict due to the complex physical phenomena and the different chemical changes that the feedstock undergoes. The lack of a good model to simulate the reactor’s behavior produces less efficient processes and plant designs. Various approaches to the proper simulation of such reactor have been proposed. In this paper, a new model is developed for the simulation of a pressurized bubbling fluidized bed (PBFB) gasifier that rigorously models the physical phenomena and the chemical changes of the feedstock inside the reactor. In the model, the reactor is divided into three sections; devolatilization, volatile reactions and combustion-gasification. The simulation is validated against experimental data reported in the literature and compared with other models proposed by different authors; once the model is validated, the dependence of the syngas composition on operational pressure, temperature, steam/coal and air/coal ratios are studied. The results of this article show how this model satisfactorily predicts the performance of PBFB gasifiers.

  19. Distributed Fiber Optic Sensor for On-Line Monitoring of Coal Gasifier Refractory Health

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Anbo [Center for Photonics Technology, Blacksburgh, VA (United States); Yu, Zhihao [Center for Photonics Technology, Blacksburgh, VA (United States)

    2015-11-30

    This report summarizes technical progress on the program “Distributed Fiber Optic Sensor for On-Line Monitoring of Coal Gasifier Refractory Health,” funded by the National Energy Technology Laboratory of the U.S. Department of Energy, and performed by the Center for Photonics Technology of the Bradley Department of Electrical and Computer Engineering at Virginia Tech. The scope of work entails analyses of traveling grating generation technologies in an optical fiber, as well as the interrogation of the gratings to infer a distributed temperature along the fiber, for the purpose of developing a real-time refractory health condition monitoring technology for coal gasifiers. During the project period, which is from 2011-2015, three different sensing principles were studied, including four-wave mixing (FWM), coherent optical time-domain reflectometer (C-OTDR) and Brillouin optical time-domain analysis (BOTDA). By comparing the three methods, the BOTDA was selected for further development into a complete bench-top sensing system for the proposed high-temperature sensing application. Based on the input from Eastman Chemical, the industrial collaborator on this project, a cylindrical furnace was designed and constructed to simulate typical gasifier refractory temperature conditions in the laboratory, and verify the sensor’s capability to fully monitor refractory conditions on the back-side at temperatures up to 1000°C. In the later stages of the project, the sensing system was tested in the simulated environment for its sensing performance and high-temperature survivability. Through theoretical analyses and experimental research on the different factors affecting the sensor performance, a sensor field deployment strategy was proposed for possible future sensor field implementations.

  20. Agglomeration and reaction characteristics of various coal chars in fluidized-bed coal gasifier; Ryudoso sekitan gas ka ronai deno sekitan no gyoshu tokusei to hanno tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Uemiya, S.; Aoki, K.; Mori, S.; Kojima, T. [Seikei University, Tokyo (Japan). Faculty of Engineering

    1996-10-28

    With relation to the coals delivered as common samples in the coal fundamental technology development project, an experimental study was conducted on agglomeration characteristics and reaction characteristics in the fluidized-bed coal gasifier. For the experiment, used was a fluidized bed gasifier inserted with a cone-shape dispersion plate with a nozzle in the center. After raising the temperature of the gasifier up to 773K, gasification was conducted sending to the gasifier air from the nozzle and steam from the dispersion plate. The mean particle diameter and gas concentration of chars were measured till the temperature reaches 1373K. As a result of the experiment, it was confirmed that the carbon conversion ratio increases with a decrease in coalification degree of the coal. Moreover, influence of the coal kind was markedly observed at the grid zone of the lower part of the bed, and it was clarified that the lower carbon content ratio the coal kind has, the faster the speed of CO formation and water gasification get. The agglomeration temperature of charcoal which is a product of the condensate is lower by as many as several hundred K than the point of softening, and it was considered to be necessary to study the relation with the temperature distribution in the bed. 3 refs., 3 figs., 1 tab.

  1. TVA coal-gasification commercial demonstration plant project. Volume 5. Plant based on Koppers-Totzek gasifier. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1980-11-01

    This volume presents a technical description of a coal gasification plant, based on Koppers-Totzek gasifiers, producing a medium Btu fuel gas product. Foster Wheeler carried out a conceptual design and cost estimate of a nominal 20,000 TPSD plant based on TVA design criteria and information supplied by Krupp-Koppers concerning the Koppers-Totzek coal gasification process. Technical description of the design is given in this volume.

  2. Biomass gasification using nickel loaded brown coal char in fluidized bed gasifier at relatively low temperature

    Energy Technology Data Exchange (ETDEWEB)

    Le, D.D.; Xiao, X.B.; Morishita, K.; Takarada, T. [Gunma University, Gumma (Japan)

    2009-07-01

    Our work focuses on developing nickel loaded brown coal char as a new catalyst to decompose tar and to enhance quality of product gas delivered from woody biomass pyrolysis at relatively low temperatures of 823 K and 923 K. It is carried out in two-stage fixed-bed reactor and a lab scale fluidized bed gasifier (FBG) under various conditions. Inside of gasifier is constructed by two beds, the primary one is a fluidized bed with sand. and the second one is a catalyst bed. The catalyst bed is used to evaluate and to compare catalytic activity between the new catalyst and a conventional Ni/Al{sub 2}O{sub 3} catalyst. The new catalyst is prepared by ion exchange method, dried at 380 K in nitrogen for 24 h, and is then calcined at 923 K in nitrogen for 90 min. The temperature as a function of gas yield and the effect of catalysts on gas yield in presence and absence of steam are investigated in this study. The new catalyst has shown high catalytic activity and stable activity and given the high quality of product gas in presence of steam.

  3. Bench-Scale Demonstration of Hot-Gas Desulfurization Technology

    International Nuclear Information System (INIS)

    Portzer, Jeffrey W.; Gangwal, Santosh K.

    1997-01-01

    Prior to the current project, development of the DSRP was done in a laboratory setting, using synthetic gas mixtures to simulate the regeneration off-gas and coal gas feeds. The objective of the current work is to further the development of zinc titanate fluidized-bed desulfurization (ZTFBD) and the DSRP for hot-gas cleanup by testing with actual coal gas. The objectives of this project are to: (1) Develop and test an integrated, skid-mounted, bench-scale ZTFBD/DSRP reactor system with a slipstream of actual coal gas; (2) Test the bench-scale DSRP over an extended period with a slipstream of actual coal gas to quantify the degradation in performance, if any, caused by the trace contaminants present in coal gas (including heavy metals, chlorides, fluorides, and ammonia); (3) Expose the DSRP catalyst to actual coal gas for extended periods and then test its activity in a laboratory reactor to quantify the degradation in performance, if any, caused by static exposure to the trace contaminants in coal gas; (4) Design and fabricate a six-fold larger-scale DSRP reactor system for future slipstream testing; (5) Further develop the fluidized-bed DSRP to handle high concentrations (up to 14 percent) of SO 2 that are likely to be encountered when pure air is used for regeneration of desulfurization sorbents; and (6) Conduct extended field testing of the 6X DSRP reactor with actual coal gas and high concentrations of SO 2 . The accomplishment of the first three objectives--testing the DSRP with actual coal gas, integration with hot-gas desulfurization, and catalyst exposure testing--was described previously (Portzer and Gangwal, 1994, 1995; Portzer et al., 1996). This paper summarizes the results of previous work and describes the current activities and plans to accomplish the remaining objectives

  4. BENCH SCALE SALTSTONE PROCESS DEVELOPMENT MIXING STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Cozzi, A.; Hansen, E.

    2011-08-03

    The Savannah River National Laboratory (SRNL) was requested to develop a bench scale test facility, using a mixer, transfer pump, and transfer line to determine the impact of conveying the grout through the transfer lines to the vault on grout properties. Bench scale testing focused on the effect the transfer line has on the rheological property of the grout as it was processed through the transfer line. Rheological and other physical properties of grout samples were obtained prior to and after pumping through a transfer line. The Bench Scale Mixing Rig (BSMR) consisted of two mixing tanks, grout feed tank, transfer pump and transfer hose. The mixing tanks were used to batch the grout which was then transferred into the grout feed tank. The contents of the feed tank were then pumped through the transfer line (hose) using a progressive cavity pump. The grout flow rate and pump discharge pressure were monitored. Four sampling stations were located along the length of the transfer line at the 5, 105 and 205 feet past the transfer pump and at 305 feet, the discharge of the hose. Scaling between the full scale piping at Saltstone to bench scale testing at SRNL was performed by maintaining the same shear rate and total shear at the wall of the transfer line. The results of scaling down resulted in a shorter transfer line, a lower average velocity, the same transfer time and similar pressure drops. The condition of flow in the bench scale transfer line is laminar. The flow in the full scale pipe is in the transition region, but is more laminar than turbulent. The resulting plug in laminar flow in the bench scale results in a region of no-mixing. Hence mixing, or shearing, at the bench scale should be less than that observed in the full scale, where this plug is non existent due to the turbulent flow. The bench scale tests should be considered to be conservative due to the highly laminar condition of flow that exists. Two BSMR runs were performed. In both cases, wall

  5. 3-D CFD Modeling for Parametric Study in a 300-MWe One-Stage Oxygen-Blown Entrained-Bed Coal Gasifier

    Directory of Open Access Journals (Sweden)

    Sang Shin Park

    2015-05-01

    Full Text Available Three-dimensional computational fluid dynamics (CFD modeling of the gasification performance in a one-stage, entrained-bed coal gasifier (Shell Coal Gasification Process (SCGP gasifier was performed, for the first time. The parametric study used various O2/coal and steam/coal ratios, and the modeling used a commercial code, ANSYS FLUENT. CFD modeling was conducted by solving the steady-state Navier–Stokes and energy equations using the Eulerian–Lagrangian method. Gas-phase chemical reactions were solved with the Finite–Rate/Eddy–Dissipation Model. The CFD model was verified with actual operating data of Demkolec demo Integrated Gasification Combined Cycle (IGCC facility in Netherlands that used Drayton coal. For Illinois #6 coal, the CFD model was compared with ASPEN Plus results reported in National Energy Technology Laboratory (NETL. For design coal used in the SCGP gasifier in Korea, carbon conversion efficiency, cold gas efficiency, temperature, and species mole fractions at the gasifier exit were calculated and the results were compared with those obtained by using ASPEN Plus-Kinetic. The optimal O2/coal and steam/coal ratios were 0.7 and 0.05, respectively, for the selected operating conditions.

  6. Development of standardized air-blown coal gasifier/gas turbine concepts for future electric power systems

    Energy Technology Data Exchange (ETDEWEB)

    1990-07-01

    CRS Sirrine (CRSS) is evaluating a novel IGCC process in which gases exiting the gasifier are burned in a gas turbine combustion system. The turbine exhaust gas is used to generate additional power in a conventional steam generator. This results in a significant increase in efficiency. However, the IGCC process requires development of novel approaches to control SO{sub 2} and NO{sub x} emissions and alkali vapors which can damage downstream turbine components. Ammonia is produced from the reaction of coal-bound nitrogen with steam in the reducing zone of any fixed bed coal gasifier. This ammonia can be partially oxidized to NO{sub x} when the product gas is oxidized in a gas turbine combustor. Alkali metals vaporize in the high-temperature combustion zone of the gasifier and laser condense on the surface of small char or ash particles or on cooled metal surfaces. It these alkali-coated materials reach the gas turbine combustor, the alkali will revaporize condense on turbine blades and cause rapid high temperature corrosion. Efficiency reduction will result. PSI Technology Company (PSIT) was contracted by CRSS to evaluate and recommend solutions for NO{sub x} emissions and for alkali metals deposition. Various methods for NO{sub x} emission control and the potential process and economic impacts were evaluated. This included estimates of process performance, heat and mass balances around the combustion and heat transfer units and a preliminary economic evaluation. The potential for alkali metal vaporization and condensation at various points in the system was also estimated. Several control processes and evaluated, including an order of magnitude cost for the control process.

  7. Status of health and environmental research relative to coal gasification 1976 to the present

    Energy Technology Data Exchange (ETDEWEB)

    Wilzbach, K.E.; Reilly, C.A. Jr. (comps.)

    1982-10-01

    Health and environmental research relative to coal gasification conducted by Argonne National Laboratory, the Inhalation Toxicology Research Institute, and Oak Ridge National Laboratory under DOE sponsorship is summarized. The studies have focused on the chemical and toxicological characterization of materials from a range of process streams in five bench-scale, pilot-plant and industrial gasifiers. They also address ecological effects, industrial hygiene, environmental control technology performance, and risk assessment. Following an overview of coal gasification technology and related environmental concerns, integrated summaries of the studies and results in each area are presented and conclusions are drawn. Needed health and environmental research relative to coal gasification is identified.

  8. Coal-CO[subscript 2] Slurry Feed for Pressurized Gasifiers: Slurry Preparation System Characterization and Economics

    OpenAIRE

    Botero, Cristina; Herzog, Howard J.; Ghoniem, Ahmed F.; Field, Randall

    2013-01-01

    Gasification-based plants with coal-CO[subscript 2] slurry feed are predicted to be more efficient than those with coal-water slurry feed. This is particularly true for high moisture, low rank coal such as lignite. Nevertheless, preparation of the CO[subscript 2] slurry is challenging and the losses associated with this process have not been accounted for in previous analyses. This work introduces the Phase Inversion-based Coal-CO[subscript 2] Slurry (PHICCOS) feeding system, in which coal-CO...

  9. Surfactant studies for bench-scale operation

    Science.gov (United States)

    Hickey, Gregory S.; Sharma, Pramod K.

    1993-01-01

    A phase 2 study has been initiated to investigate surfactant-assisted coal liquefaction, with the objective of quantifying the enhancement in liquid yields and product quality. This report covers the second quarter of work. The major accomplishments were: completion of coal liquefaction autoclave reactor runs with Illinois number 6 coal at processing temperatures of 300, 325, and 350 C, and pressures of 1800 psig; analysis of the filter cake and the filtrate obtained from the treated slurry in each run; and correlation of the coal conversions and the liquid yield quality to the surfactant concentration. An increase in coal conversions and upgrading of the liquid product quality due to surfactant addition was observed for all runs.

  10. Carbon Formation and Metal Dusting in Hot-Gas Cleanup Systems of Coal Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, Peter F.; Judkins, Roddie R.; DeVan, Jackson H.; Wright, Ian G.

    1995-12-31

    There are several possible materials/systems degradation modes that result from gasification environments with appreciable carbon activities. These processes, which are not necessarily mutually exclusive, include carbon deposition, carburization, metal dusting, and CO disintegration of refractories. Carbon formation on solid surfaces occurs by deposition from gases in which the carbon activity (a sub C) exceeds unity. The presence of a carbon layer CO can directly affect gasifier performance by restricting gas flow, particularly in the hot gas filter, creating debris (that may be deposited elsewhere in the system or that may cause erosive damage of downstream components), and/or changing the catalytic activity of surfaces.

  11. Bench scale testing of micronized magnetite beneficiation. Quarterly technical progress report 4, October--December, 1993

    Energy Technology Data Exchange (ETDEWEB)

    Anast, K.

    1994-01-25

    This project is aimed at development of a process that, by using ultra fine magnetite suspension, would expand the application of heavy media separation technology to processing fine, {minus}28 mesh coals. These coal fines, produced during coal mining and crushing, are separated in the conventional coal preparation plant and generally impounded in a tailings pond. Development of an economic process for processing these fines into marketable product will expand the utilization of coal for power production in an environmentally acceptable and economically viable way. This process has been successfully researched at PETC but has not been studied on a continuous bench-scale unit, which is a necessary step towards commercial development of this promising technology. The goal of the program is to investigate the technology in a continuous circuit at a reasonable scale to provide a design basis for larger plants and a commercial feasibility data.

  12. Co-gasification of biomass and coal in a pressurised fluidised bed gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Andries, L.; Hein, K.R.G. [Lab. for Thermal Power Engineering, Dept. of Mechanical Engineering and Marine Technology, Delft Univ. of Technology (Netherlands)

    1996-12-31

    The Laboratory for Thermal Power Engineering of the Delft University of Technology is participating in an EU funded, international, R + D project which is designed to aid European industry in addressing issues regarding co-utilisation of biomass and/or waste in advanced coal conversion processes. The project comprises three main programmes, each of which includes a number of smaller subprogrammes. The three main programmes are: Coal-biomass systems component development and design; Coal-biomass environmental studies; Techno-economic assessment studies. (orig)

  13. CFD simulation of coal gasification in an entrained-flow gasifier

    DEFF Research Database (Denmark)

    Sreedharan, V.; Hjertager, B.H.; Solberg, T.

    2010-01-01

    (water and CO being the other major constituents). The abundant availability of coal coupled with the flexibility of feedstock usage, fluctuations in natural gas prices, and increased environmental concerns make gasification an attractive alternative to conventional thermal power plant solutions...

  14. NUMERICAL PREDICTION OF BUBBLE SIZE AND INTERFACIAL AREA CONCENTRATION IN THE LIQUID BATH OF AN ENTRAINED-FLOW COAL GASIFIER

    Directory of Open Access Journals (Sweden)

    Xuan Wu

    Full Text Available Abstract A CFD-ABND coupling model was used to study the flow characteristic of gas-liquid two-phase flow in the process of gas passing through the liquid bath of a water-coal-slurry entrained-flow gasifier. In this model, an average bubble number density (ABND approach was employed and merged with the two-fluid model. A two-phase version of the RNG k-ε turbulence model was used for the liquid and gas, respectively. Comparisons of computational results with experimental data are done. The results show that the gas gathers along the outer wall of the cooling pipe and rises. The higher turbulent kinetic energy of gas and liquid, the larger bubble and the higher interfacial area concentration exist mainly near the exit and outer wall of the cooling pipe. The existence of a separator inserter is very helpful to strengthen the turbulence between gas and liquid; this can reduce the bubble diameter and increase the interfacial area effectively.

  15. Lab and Bench-Scale Pelletization of Torrefied Wood Chips

    DEFF Research Database (Denmark)

    Shang, Lei; Nielsen, Niels Peter K.; Stelte, Wolfgang

    2013-01-01

    content, additive addition, and the degree of torrefaction on the pelletizing properties and pellet quality, i.e., density, static friction, and pellet strength. Results were compared with pellet production using a bench-scale pelletizer. The results indicate that friction is the key factor when scaling...... up from single-pellet press to bench-scale pelletizer. Tuning moisture content or increasing the die temperature did not ease the pellet production of torrefied wood chips significantly. The addition of rapeseed oil as a lubricant reduced the static friction by half and stabilized pellet production...

  16. Development of Mercury and Hydrogen Chloride Emission Monitors for Coal Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    G. Norton; D. Eckels; C. Chriswell

    2001-02-26

    The gas conditioning issues involved with coal gasification streams are very complex and do not have simple solutions. This is particularly true in view of the fact that the gas conditioning system must deal with tars, high moisture contents, and problems with NH{sub 3} without affecting low ppb levels of Hg, low levels (low ppm or less) of HCl, or the successful operation of conditioner components and analytical systems. Those issues are far from trivial. Trying to develop a non-chemical system for gas conditioning was very ambitious in view of the difficult sampling environment and unique problems associated with coal gasification streams. Although a great deal was learned regarding calibration, sample transport, instrumentation options, gas stream conditioning, and CEM design options, some challenging issues still remain. Sample transport is one area that is often not adequately considered. Because of the gas stream composition and elevated temperatures involved, special attention will need to be given to the choice of materials for the sample line and other plumbing components. When using gas stream oxidation, there will be sample transport regions under oxidizing as well as reducing conditions, and each of those regions will require different materials of construction for sample transport. The catalytic oxidation approach worked well for removal of tars and NH{sub 3} on a short term basis, but durability issues related to using the catalyst tube during extended testing periods still require study.

  17. On-Line Self-Calibrating Single Crystal Sapphire Optical Sensor Instrumentation for Accurate and Reliable Coal Gasifier Temperature Measurement

    Energy Technology Data Exchange (ETDEWEB)

    Kristie Cooper; Gary Pickrell; Anbo Wang

    2005-11-01

    This report summarizes technical progress April-September 2005 on the Phase II program ''On-Line Self-Calibrating Single Crystal Sapphire Optical Sensor Instrumentation for Accurate and Reliable Coal Gasifier Temperature Measurement'', funded by the Federal Energy Technology Center of the U.S. Department of Energy, and performed by the Center for Photonics Technology of the Bradley Department of Electrical and Computer Engineering at Virginia Tech. The outcome of the first phase of this program was the selection of broadband polarimetric differential interferometry (BPDI) for further prototype instrumentation development. This approach is based on the measurement of the optical path difference (OPD) between two orthogonally polarized light beams in a single-crystal sapphire disk. The objective of this program is to bring the sensor technology, which has already been demonstrated in the laboratory, to a level where the sensor can be deployed in the harsh industrial environments and will become commercially viable. Due to the difficulties described on the last report, field testing of the BPDI system has not continued to date. However, we have developed an alternative high temperature sensing solution, which is described in this report. The sensing system will be installed and tested at TECO's Polk Power Station. Following a site visit in June 2005, our efforts have been focused on preparing for that field test, including he design of the sensor mechanical packaging, sensor electronics, the data transfer module, and the necessary software codes to accommodate this application.. We are currently ready to start sensor fabrication.

  18. Electrodialytic remediation of air pollution control residues in bench scale

    DEFF Research Database (Denmark)

    Jensen, Pernille Erland; Ferreira, Celia; Hansen, Henrik K.

    2008-01-01

    Air pollution control (APC) residue from municipal solid waste incineration (MSWI) is considered a hazardous waste due to its alkalinity and high content of salts and mobile heavy metals. Various solutions for the handling of APC-residue exist in different regions; however, most commercial...... solutions are concerned with deposition. A demand for more environmentally friendly alternatives exists. Electrodialysis could be such an alternative, and the potential is being explored. This work presents a bench scale study of the feasibility of treating APC-residue from a dry system by electrodialysis....... A system resembling conventional electrodialysis was designed and adjusted to fit the high solids content feed solution (10% APC residue, 90% water). Experiments were made in bench scale with raw residue (natural pH > 12), water pre-residue (natural pH > 12), acid pre-washed residue (pH 10), and acid...

  19. Bench-Scale Silicone Process for Low-Cost CO{sub 2} Capture

    Energy Technology Data Exchange (ETDEWEB)

    Wood, Benjamin; Genovese, Sarah; Perry, Robert; Spiry, Irina; Farnum, Rachael; Sing, Surinder; Wilson, Paul; Buckley, Paul; Acharya, Harish; Chen, Wei; McDermott, John; Vipperia, Ravikumar; Yee, Michael; Steele, Ray; Fresia, Megan; Vogt, Kirk

    2013-12-31

    A bench-scale system was designed and built to test an aminosilicone-based solvent. A model was built of the bench-scale system and this model was scaled up to model the performance of a carbon capture unit, using aminosilicones, for CO{sub 2} capture and sequestration (CCS) for a pulverized coal (PC) boiler at 550 MW. System and economic analysis for the carbon capture unit demonstrates that the aminosilicone solvent has significant advantages relative to a monoethanol amine (MEA)-based system. The CCS energy penalty for MEA is 35.9% and the energy penalty for aminosilicone solvent is 30.4% using a steam temperature of 395 °C (743 °F). If the steam temperature is lowered to 204 °C (400 °F), the energy penalty for the aminosilicone solvent is reduced to 29%. The increase in cost of electricity (COE) over the non-capture case for MEA is ~109% and increase in COE for aminosilicone solvent is ~98 to 103% depending on the solvent cost at a steam temperature of 395 °C (743 °F). If the steam temperature is lowered to 204 °C (400 °F), the increase in COE for the aminosilicone solvent is reduced to ~95-100%.

  20. Biomass CFB gasifier connected to a 350 MW{sub t}h steam boiler fired with coal and natural gas - THERMIE demonstration project in Lahti in Finland

    Energy Technology Data Exchange (ETDEWEB)

    Palonen, J. [Foster Wheeler Energia Oy, Varkaus (Finland). Varkaus Global New Products

    1997-12-31

    The successful experience in developing the advanced Foster Wheeler Energi Oy`s (former Ahlstroem Pyropower) Circulating Fluidized Bed combustion system subsequently led to the development of the CFB gasification technology in the early 1980s. The driving force for the developing work was the dramatic increase in oil price during the oil crises. The primary advantage of CFB gasification technology is that the it enables the substitution of expensive fuels e.g. oil or gas with cheap solid fuels. These cheap fuels are typically different types of waste woods, bark or other biofuels. In the CFB gasifier these solid fuels are converted to gaseous fuel which can be used instead of other expensive fuels. In some cases this also solves a waste disposal problem, providing a secondary economic and environmental benefit. Foster Wheeler Energia Oy has supplied four commercial scale atmospheric CFB gasifiers in the mid 80s to the pulp and paper industry with capacities from 17 to 35 MW based on fuel input. These applications utilize waste wood as feedstock and the units are still successfully operation today. Lahden Laempoevoima Oy is a Finnish power company producing power and district heat for the city of Lahti. The company is 50 % owned by the city of Lahti and 50 % by Imatran Voima Oy, which is the largest utility power company in Finland. Lahden Laempoevoima Oy operates the Kymijaervi power plant locating nearby the city of Lahti in Southern Finland. To keep the energy prices as low as possible, Lahden Laempoevoima is continuously looking for the most economical fuel sources, and simultaneously, trying to improve the environmental acceptability of the energy production. At the moment, about 300 GWh/a different type of biofuels and refuse fuels are available in the Lahti area. On an annual basis, the available amount of biofuels and refuse fuels is enough to substitute for about 15 % of the fuels burned in the main boiler equalling max 30 % of coal. The aim in this Lahden

  1. Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Maghzi, Shawn; Subramanian, Ramanathan; Rizeq, George; Singh, Surinder; McDermott, John; Eiteneer, Boris; Ladd, David; Vazquez, Arturo; Anderson, Denise; Bates, Noel

    2011-09-30

    The U.S. Department of Energy‘s National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE‘s bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation, and

  2. Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Maghzi, Shawn [General Electric Global Research, Niskayuna, NY (United States); Subramanian, Ramanathan [General Electric Global Research, Niskayuna, NY (United States); Rizeq, George [General Electric Global Research, Niskayuna, NY (United States); Singh, Surinder [General Electric Global Research, Niskayuna, NY (United States); McDermott, John [General Electric Global Research, Niskayuna, NY (United States); Eiteneer, Boris [General Electric Global Research, Niskayuna, NY (United States); Ladd, David [General Electric Global Research, Niskayuna, NY (United States); Vazquez, Arturo [General Electric Global Research, Niskayuna, NY (United States); Anderson, Denise [General Electric Global Research, Niskayuna, NY (United States); Bates, Noel [General Electric Global Research, Niskayuna, NY (United States)

    2011-12-11

    The U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE's bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation

  3. BENCH-SCALE STEAM REFORMING OF ACTUAL TANK 48H WASTE

    Energy Technology Data Exchange (ETDEWEB)

    Burket, P; Gene Daniel, G; Charles Nash, C; Carol Jantzen, C; Michael Williams, M

    2008-09-25

    Fluidized Bed Steam Reforming (FBSR) has been demonstrated to be a viable technology to remove >99% of the organics from Tank 48H simulant, to remove >99% of the nitrate/nitrite from Tank 48H simulant, and to form a solid product that is primarily carbonate based. The technology was demonstrated in October of 2006 in the Engineering Scale Test Demonstration Fluidized Bed Steam Reformer1 (ESTD FBSR) at the Hazen Research Inc. (HRI) facility in Golden, CO. The purpose of the Bench-scale Steam Reformer (BSR) testing was to demonstrate that the same reactions occur and the same product is formed when steam reforming actual radioactive Tank 48H waste. The approach used in the current study was to test the BSR with the same Tank 48H simulant and same Erwin coal as was used at the ESTD FBSR under the same operating conditions. This comparison would allow verification that the same chemical reactions occur in both the BSR and ESTD FBSR. Then, actual radioactive Tank 48H material would be steam reformed in the BSR to verify that the actual tank 48H sample reacts the same way chemically as the simulant Tank 48H material. The conclusions from the BSR study and comparison to the ESTD FBSR are the following: (1) A Bench-scale Steam Reforming (BSR) unit was successfully designed and built that: (a) Emulated the chemistry of the ESTD FBSR Denitration Mineralization Reformer (DMR) and Carbon Reduction Reformer (CRR) known collectively as the dual reformer flowsheet. (b) Measured and controlled the off-gas stream. (c) Processed real (radioactive) Tank 48H waste. (d) Met the standards and specifications for radiological testing in the Savannah River National Laboratory (SRNL) Shielded Cells Facility (SCF). (2) Three runs with radioactive Tank 48H material were performed. (3) The Tetraphenylborate (TPB) was destroyed to > 99% for all radioactive Bench-scale tests. (4) The feed nitrate/nitrite was destroyed to >99% for all radioactive BSR tests the same as the ESTD FBSR. (5) The

  4. Coal technology program progress report for July 1976

    Energy Technology Data Exchange (ETDEWEB)

    1976-09-01

    The bench-scale hydrocarbonization system was modified to permit recirculating fluidized-bed operation. Three residue carbonization runs were performed. In solids-liquid separations work, a sealed filtrate weighing unit was installed in the bench-scale apparatus that will allow continuous print-outs of filtration rates at operating pressures downstream of the filter up to 150 lb/in. Settling runs at 530/sup 0/F with process solvents and oil from the P and M-SRC pilot plant have shown excellent results; twenty percent light process oil gave settling rates which were more than double those obtained with SRC-unfiltered oil alone. High-temperature (greater than 873/sup 0/K) pyrolysis tests with large blocks of coal produce significantly greater quantities of gas than that produced by pyrolysis of powdered coal. Work was completed on capital and operating cost estimates and economic analyses in conceptual design studies of commercial-scale Synthoil and Hydrocarbonization plants. In the Coal-Fueled MIUS program work continued on analysis of the turbine electronic control system, design of building modifications, endurance testing of coal feed systems and a prototype feed nozzle, and supplemental studies. In materials engineering work, the assessment for the pressure vessel and piping technology project, inspection techniques for wear and process-resistant-coatings, and conceptual design studies of prestressed concrete pressure vessels for gasifier applications were continued. (LTN)

  5. Development of continuous bench scale unit for direct liquefaction

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, Wang Lai [Korea Inst. of Energy and Resources, Daeduk (Korea, Republic of)

    1995-12-31

    Batch coal liquefaction experiments using tubing bombs and continuous experiments by cell liquefaction test facility were carried out. The main purpose was to maximize the coal liquefaction yields by improving the activity of coal dissolution catalysts which are oil soluble transition metal naphthenate and to supplement the incomplete research results. In the meantime, the study on the reaction characteristics of coal liquefaction and coal liquid upgrading catalyst upon sulfiding conditions and phosphorous addition have been conducted (author). 102 refs., 35 figs.

  6. CANMET Gasifier Liner Coupon Material Test Report

    Energy Technology Data Exchange (ETDEWEB)

    Mark Fitzsimmons; Dave Grimmett; Bryan McEnerney

    2007-01-31

    This report provides detailed test results consisting of test data and post-test inspections from Task 1 ''Cooled Liner Coupon Development and Test'' of the project titled ''Development of Technologies and Capabilities for Coal Energy Resources--Advanced Gasification Systems Development (AGSD)''. The primary objective of this development and test program is to verify that ceramic matrix composite (CMC) liner materials planned for use in an advanced gasifier pilot plant will successfully withstand the environments in a commercial gasifier. Pratt & Whitney Rocketdyne (PWR) designed and fabricated the cooled liner test assembly article that was tested in a slagging gasifier at CANMET Energy Technology Center (CETC-O) in Ottawa, Ontario, Canada. The test program conducted in 2006 met the objective of operating the cooled liner test article at slagging conditions in a small scale coal gasifier at CETC-O for over the planned 100 hours. The test hardware was exposed to at least 30 high temperature excursions (including start-up and shut-down cycles) during the test program. The results of the testing has provided valuable information on gasifier startup and required cooling controls in steady state operation of future advanced gasifiers using similar liners. The test program also provided a significant amount of information in the areas of CMC materials and processing for improved capability in a gasifier environment and insight into CMC liner fabrication that will be essential for near-term advanced gasifier projects.

  7. Bench-scale and full-scale studies of nitric oxides reduction by gaseous fuel reburning

    International Nuclear Information System (INIS)

    Su, S.; Xiang, J.; Sun, L.S.; Hu, S.; Zhu, J.M.

    2008-01-01

    Nitrogen oxides (NOx) emissions from coal-fired boilers are significant contributors to atmospheric pollution. China has specified more rigorous legal limits for NOx emissions from power plants. As a result of the need to reduce NOx emissions, cost-effective NOx reduction strategies must be explored. This paper presented detailed experimental studies on a gaseous fuel reburning process that was performed in a 36 kilowatt bench-scale down-fired furnace to define the optimal reburning operating conditions when different Chinese coals were fired in the furnace. In addition, the combustion system of a 350 megawatt full-scale boiler was retrofitted according to the experimental results. Finally, the gaseous fuel reburning was applied to the retrofitted full-scale boiler. The purpose of the study was to obtain a better understanding of the influence of the key parameters on nitric oxide (NO) reduction efficiency of the reburning process and demonstrate the gaseous fuel reburning on a 350 MWe coal-fired boiler in China. The paper described the experimental procedure with particular reference to the experimental facility and measurement; a schematic diagram of the experimental system; experimental fuels; and characteristics of coals for the reburning experiments. Results that were presented included influence of reburn zone residence time; influence of gaseous reburn fuel per cent; influence of excess air coefficient; and unburned carbon in fly ash. It was concluded that both an above 50 per cent NO reduction efficiency and low carbon loss can be obtained by the gaseous fuel reburning process under the optimal operating conditions. 20 refs., 5 tabs., 10 figs

  8. A bench-scale biotreatability methodology to evaluate field bioremediation

    International Nuclear Information System (INIS)

    Saberiyan, A.G.; MacPherson, J.R. Jr.; Moore, R.; Pruess, A.J.; Andrilenas, J.S.

    1995-01-01

    A bench-scale biotreatability methodology was designed to assess field bioremediation of petroleum contaminated soil samples. This methodology was performed successfully on soil samples from more than 40 sites. The methodology is composed of two phases, characterization and experimentation. The first phase is physical, chemical, and biological characterization of the contaminated soil sample. This phase determines soil parameters, contaminant type, presence of indigenous contaminant-degrading bacteria, and bacterial population size. The second phase, experimentation, consists of a respirometry test to measure the growth of microbes indirectly (via generation of CO 2 ) and the consumption of their food source directly (via contaminant loss). Based on a Monod kinetic analysis, the half-life of a contaminant can be calculated. Abiotic losses are accounted for based on a control test. The contaminant molecular structure is used to generate a stoichiometric equation. The stoichiometric equation yields a theoretical ratio for mg of contaminant degraded per mg of CO 2 produced. Data collected from the respirometry test are compared to theoretical values to evaluate bioremediation feasibility

  9. Oxygen-controlled Biosurfactant Production in a Bench Scale Bioreactor

    Science.gov (United States)

    de Kronemberger, Frederico Araujo; Anna, Lidia Maria Melo Santa; Fernandes, Ana Carolina Loureiro Brito; de Menezes, Reginaldo Ramos; Borges, Cristiano Piacsek; Freire, Denise Maria Guimarães

    Rhamnolipids have been pointed out as promising biosurfactants. The most studied microorganisms for the aerobic production of these molecules are the bacteria of the genus Pseudomonas. The aim of this work was to produce a rhamnolipid-type biosurfactant in a bench-scale bioreactor by one strain of Pseudomonas aeruginosa isolated from oil environments. To study the microorganism growth and production dependency on oxygen, a nondispersive oxygenation device was developed, and a programmable logic controller (PLC) was used to set the dissolved oxygen (DO) concentration. Using the data stored in a computer and the predetermined characteristics of the oxygenation device, it was possible to evaluate the oxygen uptake rate (OUR) and the specific OUR (SOUR) of this microorganism. These rates, obtained for some different DO concentrations, were then compared to the bacterial growth, to the carbon source consumption, and to the rhamnolipid and other virulence factors production. The SOUR presented an initial value of about 60.0 mg02/gdw h. Then, when the exponential growth phase begins, there is a rise in this rate. After that, the SOUR reduces to about 20.0 mg02/gdw h. The carbon source consumption is linear during the whole process.

  10. 100 Area groundwater biodenitrification bench-scale treatability study procedures

    Energy Technology Data Exchange (ETDEWEB)

    Peyton, B.M.; Martin, K.R.

    1993-05-01

    This document describes the methodologies and procedures for conducting the bench-scale biodenitrification treatability tests at Pacific Northwest Laboratory{sup a} (PNL). Biodenitrification is the biological conversion of nitrate and nitrite to gaseous nitrogen. The tests will use statistically designed batch studies to determine if biodenitrification can reduce residual nitrate concentrations to 45 mg/L, the current maximum contaminant level (MCL). These tests will be carried out in anaerobic flasks with a carbon source added to demonstrate nitrate removal. At the pilot scale, an incremental amount of additional carbon will be required to remove the small amount of oxygen present in the incoming groundwater. These tests will be conducted under the guidance of Westinghouse Hanford Company (WHC) and the 100-HR-3 Groundwater Treatability Test Plan (DOE/RL-92-73) and the Treatability Study Program Plan (DOE/RL-92-48) using groundwater from 100-HR-3. In addition to the procedures, requirements for safety, quality assurance, reporting, and schedule are given. Appendices include analytical procedures, a Quality Assurance Project Plan, a Health and Safety Plan, and Applicable Material Data Safety Sheets. The procedures contained herein are designed specifically for the 100-HR-3 Groundwater Treatability Test Plan, and while the author believes that the methods described herein are scientifically valid, the procedures should not be construed or mistaken to be generally applicable to any other treatability study.

  11. On a clean power generation system with the co-gasification of biomass and coal in a quadruple fluidized bed gasifier.

    Science.gov (United States)

    Yan, Linbo; He, Boshu

    2017-07-01

    A clean power generation system was built based on the steam co-gasification of biomass and coal in a quadruple fluidized bed gasifier. The chemical looping with oxygen uncoupling technology was used to supply oxygen for the calciner. The solid oxide fuel cell and the steam turbine were combined to generate power. The calcium looping and mineral carbonation were used for CO 2 capture and sequestration. The aim of this work was to study the characteristics of this system. The effects of key operation parameters on the system total energy efficiency (ŋ ten ), total exergy efficiency (ŋ tex ) and carbon sequestration rate (R cs ) were detected. The energy and exergy balance calculations were implemented and the corresponding Sankey and Grassmann diagrams were drawn. It was found that the maximum energy and exergy losses occurred in the steam turbine. The system ŋ ten and ŋ tex could be ∼50% and ∼47%, and R cs could be over unit. Copyright © 2017 Elsevier Ltd. All rights reserved.

  12. Making the most of South Africa’s low-quality coal: Converting high-ash coal to fuel gas using bubbling fluidised bed gasifiers

    CSIR Research Space (South Africa)

    Engelbrecht, AD

    2010-08-31

    Full Text Available South Africa has abundant resources of high-ash and other low-quality coals. The aim of this work is to investigate the possibility of using fluidised bed gasification technology to convert these coals into clean fuel gas. The fuel gas can be used...

  13. TASK 3: PILOT PLANT GASIFIER TESTING

    Energy Technology Data Exchange (ETDEWEB)

    Fusselman, Steve

    2015-11-01

    Aerojet Rocketdyne (AR) has developed an innovative gasifier concept incorporating advanced technologies in ultra-dense phase dry feed system, rapid mix injector, and advanced component cooling to significantly improve gasifier performance, life, and cost compared to commercially available state-of-the-art systems. Design, fabrication and initial testing of the pilot plant compact gasifier was completed in 2011 by a development team led by AR. Findings from this initial test program, as well as subsequent gasifier design and pilot plant testing by AR, identified a number of technical aspects to address prior to advancing into a demonstration-scale gasifier design. Key among these were an evaluation of gasifier ability to handle thermal environments with highly reactive coals; ability to handle high ash content, high ash fusion temperature coals with reliable slag discharge; and to develop an understanding of residual properties pertaining to gasification kinetics as carbon conversion approaches 99%. The gasifier did demonstrate the ability to withstand the thermal environments of highly reactive Powder River Basin coal, while achieving high carbon conversion in < 0.15 seconds residence time. Continuous operation with the high ash fusion temperature Xinyuan coal was demonstrated in long duration testing, validating suitability of outlet design as well as downstream slag discharge systems. Surface area and porosity data were obtained for the Xinyuan and Xinjing coals for carbon conversion ranging from 85% to 97%, and showed a pronounced downward trend in surface area per unit mass carbon as conversion increased. Injector faceplate measurements showed no incremental loss of material over the course of these experiments, validating the commercially traceable design approach and supportive of long injector life goals. Hybrid testing of PRB and natural gas was successfully completed over a wide range of natural gas feed content, providing test data to anchor predictions

  14. Design of a Compact and Versatile Bench Scale Tubular Reactor

    Directory of Open Access Journals (Sweden)

    R. Prasad

    2009-06-01

    Full Text Available A compact and versatile laboratory tubular reactor has been designed and fabricated keeping in view of reducing capital cost and minimising energy consumption for gas/vapor-phase heterogeneous catalytic reactions. The reactor is consisted of two coaxial corning glass tubes with a helical coil of glass tube in between the coaxial tubes serving as vaporiser and pre-heater, the catalyst bed is in the inner tube. A schematic diagram of the reactor with detailed dimensions and working principles are described. The attractive feature of the reactor is that the vaporiser, pre-heater and fixed bed reactor are merged in a single compact unit. Thus, the unit minimises separate vaporiser and pre-heater, also avoids separate furnaces used for them and eliminate auxiliary instrumentation such as temperature controller etc. To demonstrate the system operation and illustrate the key features, catalyst screening data and the efficient collection of complete, and accurate intrinsic kinetic data are provided for oxidation of CO over copper chromite catalyst. CO oxidation is an important reaction for auto-exhaust pollution control. The suitability of the versatile nature of the reactor has been ascertained for catalytic reactions where either volatile or vaporizable feeds can be introduced to the reaction zone, e.g. oxidation of iso-octane, reduction of nitric oxide, dehydrogenation of methanol, ethanol and iso-propanol, hydrogenation of nitrobenzene to aniline, etc. Copyright (c 2009 by BCREC. All Rights reserved.[Received: 10 February 2009, Accepted: 9 May 2009][How to Cite: R. Prasad, G. Rattan. (2009. Design of a Compact and Versatile Bench Scale Tubular Reactor. Bulletin of Chemical Reaction Engineering and Catalysis, 4(1: 5-9.  doi:10.9767/bcrec.4.1.1250.5-9][How to Link/ DOI: http://dx.doi.org/10.9767/bcrec.4.1.1250.5-9

  15. Bench scale demonstration and conceptual engineering for DETOXSM catalyzed wet oxidation

    International Nuclear Information System (INIS)

    Moslander, J.; Bell, R.; Robertson, D.; Dhooge, P.; Goldblatt, S.

    1994-01-01

    Laboratory and bench scale studies of the DETOX SM catalyzed wet oxidation process have been performed with the object of developing the process for treatment of hazardous and mixed wastes. Reaction orders, apparent rates, and activation energies have been determined for a range of organic waste surrogates. Reaction intermediates and products have been analyzed. Metals' fates have been determined. Bench scale units have been designed, fabricated, and tested with solid and liquid organic waste surrogates. Results from the laboratory and bench scale studies have been used to develop conceptual designs for application of the process to hazardous and mixed wastes

  16. Bench-Scale Process for Low-Cost Carbon Dioxide (CO2) Capture Using a Phase-Changing Absorbent

    Energy Technology Data Exchange (ETDEWEB)

    Westendorf, Tiffany; Caraher, Joel; Chen, Wei; Farnum, Rachael; Perry, Robert; Spiry, Irina; Wilson, Paul; Wood, Benjamin

    2015-03-31

    The objective of this project is to design and build a bench-scale process for a novel phase-changing aminosilicone-based CO2-capture solvent. The project will establish scalability and technical and economic feasibility of using a phase-changing CO2-capture absorbent for post-combustion capture of CO2 from coal-fired power plants with 90% capture efficiency and 95% CO2 purity at a cost of $40/tonne of CO2 captured by 2025 and a cost of <$10/tonne of CO2 captured by 2035. In the first budget period of this project, the bench-scale phase-changing CO2 capture process was designed using data and operating experience generated under a previous project (ARPA-e project DE-AR0000084). Sizing and specification of all major unit operations was completed, including detailed process and instrumentation diagrams. The system was designed to operate over a wide range of operating conditions to allow for exploration of the effect of process variables on CO2 capture performance.

  17. Bench-Scale Silicone Process for Low-Cost CO{sub 2} Capture

    Energy Technology Data Exchange (ETDEWEB)

    Fresia, Megan; Vogt, Kirk

    2013-12-31

    GE Global Research is developing technology to remove carbon dioxide (CO{sub 2}) from the flue gas of coal-fired power plants. A mixture of 3-aminopropyl end-capped polydimethylsiloxane (GAP-1m) and triethylene glycol (TEG) is the preferred CO{sub 2} capture solvent. GE Global Research was contracted by the Department of Energy to test a bench-scale continuous CO{sub 2} absorption/desorption system using a GAP-1m/TEG mixture as the solvent. SiVance LLC was sub-contracted to provide the GAP-1m material and conduct an Environmental, Health, and Safety (EH&S) assessment for a 550 MW coal-fired power plant. Five components of the solvent, CAS#2469-55-8 (GAP-0), CAS#106214-84-0 (GAP-1-4), TEG, and methanol and xylene (minor contaminants from the aminosilicone) are included in this assessment. One by-product, GAP-1m/SOX salt, and dodecylbenzenesulfonic acid (DDBSA) were also identified for analysis. All of the solvent components and DDBSA are listed on the EPA’s TSCA Inventory allowing companies to manufacture and use the chemicals commercially. The toxicological effects of each component were defined, and control mechanisms necessary to comply with U.S. EH&S regulations are summarized. An engineering and control system, including environmental abatement, was described for minimizing exposure and release of the chemical components. Proper handling and storage recommendations are made for each chemical to minimize risk to workers and the surrounding community.

  18. Development of standardized air-blown coal gasifier/gas turbine concepts for future electric power systems

    Energy Technology Data Exchange (ETDEWEB)

    Sadowski, R.S.; Brown, M.J.; Harriz, J.T.; Ostrowski, E.

    1991-01-01

    The cost estimate provided for the DOE sponsored study of Air Blown Coal Gasification was developed from vendor quotes obtained directly for the equipment needed in the 50 MW, 100 MW, and 200 MW sized plants and from quotes from other jobs that have been referenced to apply to the particular cycle. Quotes were generally obtained for the 100 MW cycle and a scale up/down factor was used to generate the cost estimates for the 200 MW and 50 MW cycles, respectively. Information from GTPro (property of Thermoflow, Inc.) was used to estimate the cost of the 200 MW and 50 MW gas turbine, HRSG, and steam turbines. To available the use of GTPro's estimated values for this equipment, a comparison was made between the quotes obtained for the 100 MW cycle (ABB GT 11N combustion turbine and a HSRG) against the estimated values by GTPro.

  19. Commercial gasifier for IGCC applications study report

    Energy Technology Data Exchange (ETDEWEB)

    Notestein, J.E.

    1990-06-01

    This was a scoping-level study to identify and characterize the design features of fixed-bed gasifiers appearing most important for a gasifier that was to be (1) potentially commercially attractive, and (2) specifically intended for us in integrated coal gasification/combined-cycle (IGCC) applications. It also performed comparative analyses on the impact or value of these design features and on performance characteristics options of the whole IGCC system since cost, efficiency, environmental traits, and operability -- on a system basis -- are what is really important. The study also reviewed and evaluated existing gasifier designs, produced a conceptual-level gasifier design, and generated a moderately advanced system configuration that was utilized as the reference framework for the comparative analyses. In addition, technical issues and knowledge gaps were defined. 70 figs., 31 tabs.

  20. Small-Scale Coal-Biomass to Liquids Production Using Highly Selective Fischer-Tropsch Synthesis

    Energy Technology Data Exchange (ETDEWEB)

    Gangwal, Santosh K. [Southern Research Institute, Durham, NC (United States); McCabe, Kevin [Southern Research Institute, Durham, NC (United States)

    2015-04-30

    The research project advanced coal-to-liquids (CTL) and coal-biomass to liquids (CBTL) processes by testing and validating Chevron’s highly selective and active cobalt-zeolite hybrid Fischer-Tropsch (FT) catalyst to convert gasifier syngas predominantly to gasoline, jet fuel and diesel range hydrocarbon liquids, thereby eliminating expensive wax upgrading operations The National Carbon Capture Center (NCCC) operated by Southern Company (SC) at Wilsonville, Alabama served as the host site for the gasifier slip-stream testing/demonstration. Southern Research designed, installed and commissioned a bench scale skid mounted FT reactor system (SR-CBTL test rig) that was fully integrated with a slip stream from SC/NCCC’s transport integrated gasifier (TRIGTM). The test-rig was designed to receive up to 5 lb/h raw syngas augmented with bottled syngas to adjust the H2/CO molar ratio to 2, clean it to cobalt FT catalyst specifications, and produce liquid FT products at the design capacity of 2 to 4 L/day. It employed a 2-inch diameter boiling water jacketed fixed-bed heat-exchange FT reactor incorporating Chevron’s catalyst in Intramicron’s high thermal conductivity micro-fibrous entrapped catalyst (MFEC) packing to efficiently remove heat produced by the highly exothermic FT reaction.

  1. Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 3: Combustors, furnaces and low-BTU gasifiers. [used in coal gasification and coal liquefaction (equipment specifications)

    Science.gov (United States)

    Hamm, J. R.

    1976-01-01

    Information is presented on the design, performance, operating characteristics, cost, and development status of coal preparation equipment, combustion equipment, furnaces, low-Btu gasification processes, low-temperature carbonization processes, desulfurization processes, and pollution particulate removal equipment. The information was compiled for use by the various cycle concept leaders in determining the performance, capital costs, energy costs, and natural resource requirements of each of their system configurations.

  2. Bench Scale Thin Film Composite Hollow Fiber Membranes for Post-Combustion Carbon Dioxide Capture

    Energy Technology Data Exchange (ETDEWEB)

    Glaser, Paul [General Electric Global Research, Niskayuna, NY (United States); Bhandari, Dhaval [General Electric Global Research, Niskayuna, NY (United States); Narang, Kristi [General Electric Global Research, Niskayuna, NY (United States); McCloskey, Pat [General Electric Global Research, Niskayuna, NY (United States); Singh, Surinder [General Electric Global Research, Niskayuna, NY (United States); Ananthasayanam, Balajee [General Electric Global Research, Niskayuna, NY (United States); Howson, Paul [General Electric Global Research, Niskayuna, NY (United States); Lee, Julia [General Electric Global Research, Niskayuna, NY (United States); Wroczynski, Ron [General Electric Global Research, Niskayuna, NY (United States); Stewart, Frederick [Idaho National Lab. (INL), Idaho Falls, ID (United States); Orme, Christopher [Idaho National Lab. (INL), Idaho Falls, ID (United States); Klaehn, John [Idaho National Lab. (INL), Idaho Falls, ID (United States); McNally, Joshua [Idaho National Lab. (INL), Idaho Falls, ID (United States); Rownaghi, Ali [Georgia Inst. of Technology, Atlanta, GA (United States); Lu, Liu [Georgia Inst. of Technology, Atlanta, GA (United States); Koros, William [Georgia Inst. of Technology, Atlanta, GA (United States); Goizueta, Roberto [Georgia Inst. of Technology, Atlanta, GA (United States); Sethi, Vijay [Western Research Inst., Laramie, WY (United States)

    2015-04-01

    GE Global Research, Idaho National Laboratory (INL), Georgia Institute of Technology (Georgia Tech), and Western Research Institute (WRI) proposed to develop high performance thin film polymer composite hollow fiber membranes and advanced processes for economical post-combustion carbon dioxide (CO2) capture from pulverized coal flue gas at temperatures typical of existing flue gas cleanup processes. The project sought to develop and then optimize new gas separations membrane systems at the bench scale, including tuning the properties of a novel polyphosphazene polymer in a coating solution and fabricating highly engineered porous hollow fiber supports. The project also sought to define the processes needed to coat the fiber support to manufacture composite hollow fiber membranes with high performance, ultra-thin separation layers. Physical, chemical, and mechanical stability of the materials (individual and composite) towards coal flue gas components was considered via exposure and performance tests. Preliminary design, technoeconomic, and economic feasibility analyses were conducted to evaluate the overall performance and impact of the process on the cost of electricity (COE) for a coal-fired plant including capture technologies. At the onset of the project, Membranes based on coupling a novel selective material polyphosphazene with an engineered hollow fiber support was found to have the potential to capture greater than 90% of the CO2 in flue gas with less than 35% increase in COE, which would achieve the DOE-targeted performance criteria. While lab-scale results for the polyphosphazene materials were very promising, and the material was incorporated into hollow-fiber modules, difficulties were encountered relating to the performance of these membrane systems over time. Performance, as measured by both flux of and selectivity for CO2 over other flue gas constituents was found to deteriorate over time, suggesting a system that was

  3. Development of standardized air-blown coal gasifier/gas turbine concepts for future electric power systems. Volume 3, Appendix B: NO{sub x} and alkali vapor control strategies: Final report

    Energy Technology Data Exchange (ETDEWEB)

    1990-07-01

    CRS Sirrine (CRSS) is evaluating a novel IGCC process in which gases exiting the gasifier are burned in a gas turbine combustion system. The turbine exhaust gas is used to generate additional power in a conventional steam generator. This results in a significant increase in efficiency. However, the IGCC process requires development of novel approaches to control SO{sub 2} and NO{sub x} emissions and alkali vapors which can damage downstream turbine components. Ammonia is produced from the reaction of coal-bound nitrogen with steam in the reducing zone of any fixed bed coal gasifier. This ammonia can be partially oxidized to NO{sub x} when the product gas is oxidized in a gas turbine combustor. Alkali metals vaporize in the high-temperature combustion zone of the gasifier and laser condense on the surface of small char or ash particles or on cooled metal surfaces. It these alkali-coated materials reach the gas turbine combustor, the alkali will revaporize condense on turbine blades and cause rapid high temperature corrosion. Efficiency reduction will result. PSI Technology Company (PSIT) was contracted by CRSS to evaluate and recommend solutions for NO{sub x} emissions and for alkali metals deposition. Various methods for NO{sub x} emission control and the potential process and economic impacts were evaluated. This included estimates of process performance, heat and mass balances around the combustion and heat transfer units and a preliminary economic evaluation. The potential for alkali metal vaporization and condensation at various points in the system was also estimated. Several control processes and evaluated, including an order of magnitude cost for the control process.

  4. Bench-scale treatability studies for simulated incinerator scrubber blowdown containing radioactive cesium and strontium

    International Nuclear Information System (INIS)

    Coroneos, A.C.; Taylor, P.A.; Arnold, W.D. Jr.; Bostick, D.A.; Perona, J.J.

    1994-12-01

    The purpose of this report is to document the results of bench-scale testing completed to remove 137 Cs and 90 Sr from the Oak Ridge K-25 Site Toxic Substances Control Act (TSCA) Incinerator blowdown at the K-25 Site Central Neutralization Facility, a wastewater treatment facility designed to remove heavy metals and uranium from various wastewaters. The report presents results of bench-scale testing using chabazite and clinoptilolite zeolites to remove cesium and strontium; using potassium cobalt ferrocyanide (KCCF) to remove cesium; and using strontium chloride coprecipitation, sodium phosphate coprecipitation, and calcium sulfate coprecipitation to remove strontium. Low-range, average-range, and high-range concentration blowdown surrogates were used to complete the bench-scale testing

  5. Cometabolic biotreatment of TCE-contaminated groundwater: Laboratory and bench-scale development studies

    International Nuclear Information System (INIS)

    Donaldson, T.L.; Jennings, H.L.; Lucero, A.J.; Strandberg, G.W.; Morris, M.I.; Palumbo, A.V.; Boerman, P.A.; Tyndall, R.L.

    1992-01-01

    The Oak Ridge National Laboratory is conducting a demonstration of two cometabolic technologies for biotreatment of groundwater contaminated with trichloroethylene (TCE) and other organics. Technologies based on methanotrophic (methane-utilizing) and toluene-degrading microorganisms will be compared side-by-side on the same groundwater stream. Laboratory and bench-scale bioreactor studies have been conducted to guide selection of microbial cultures and operating conditions for the field demonstration. This report presents the results of the laboratory and bench-scale studies for the methanotrophic system

  6. High temperature corrosion in gasifiers

    Directory of Open Access Journals (Sweden)

    Bakker Wate

    2004-01-01

    Full Text Available Several commercial scale coal gasification combined cycle power plants have been built and successfully operated during the last 5-10 years. Supporting research on materials of construction has been carried out for the last 20 years by EPRI and others. Emphasis was on metallic alloys for heat exchangers and other components in contact with hot corrosive gases at high temperatures. In this paper major high temperature corrosion mechanisms, materials performance in presently operating gasifiers and future research needs will be discussed.

  7. Bench Scale Process for Low Cost CO2 Capture Using a Phase-Changing Absorbent: Final Scientific/Technical Report

    Energy Technology Data Exchange (ETDEWEB)

    Westendorf, Tiffany [GE Global Research, Niskayuna, New York (United States); Buddle, Stanlee [GE Global Research, Niskayuna, New York (United States); Caraher, Joel [GE Global Research, Niskayuna, New York (United States); Chen, Wei [GE Global Research, Niskayuna, New York (United States); Doherty, Mark [GE Global Research, Niskayuna, New York (United States); Farnum, Rachel [GE Global Research, Niskayuna, New York (United States); Giammattei, Mark [GE Global Research, Niskayuna, New York (United States); Hancu, Dan [GE Global Research, Niskayuna, New York (United States); Miebach, Barbara [GE Global Research, Niskayuna, New York (United States); Perry, Robert [GE Global Research, Niskayuna, New York (United States); Rubinsztajn, Gosia; Spiry, Irina; Wilson, Paul; Wood, Benjamin

    2017-05-31

    The objective of this project is to design and build a bench-scale process for a novel phase-changing aminosilicone-based CO2-capture solvent. The project will establish scalability and technical and economic feasibility of using a phase-changing CO2-capture absorbent for post-combustion capture of CO2 from coal-fired power plants. The U.S. Department of Energy’s goal for Transformational Carbon Capture Technologies is the development of technologies available for demonstration by 2025 that can capture 90% of emitted CO2 with at least 95% CO2 purity for less than $40/tonne of CO2 captured. In the first budget period of the project, the bench-scale phase-changing CO2 capture process was designed using data and operating experience generated under a previous project (ARPA-e project DE-AR0000084). Sizing and specification of all major unit operations was completed, including detailed process and instrumentation diagrams. The system was designed to operate over a wide range of operating conditions to allow for exploration of the effect of process variables on CO2 capture performance. In the second budget period of the project, individual bench-scale unit operations were tested to determine the performance of each of each unit. Solids production was demonstrated in dry simulated flue gas across a wide range of absorber operating conditions, with single stage CO2 conversion rates up to 75mol%. Desorber operation was demonstrated in batch mode, resulting in desorption performance consistent with the equilibrium isotherms for GAP-0/CO2 reaction. Important risks associated with gas humidity impact on solids consistency and desorber temperature impact on thermal degradation were explored, and adjustments to the bench-scale process were made to address those effects. Corrosion experiments were conducted to support selection of suitable materials of construction for the major

  8. Bench scale demonstration of the Supermethanol concept : The synthesis of methanol from glycerol derived syngas

    NARCIS (Netherlands)

    van Bennekom, J. G.; Venderbosch, R. H.; Assink, D.; Lemmens, K. P. J.; Heeres, H. J.

    2012-01-01

    An integrated process for the synthesis of methanol from aqueous glycerol involving reforming of the feed to syngas followed by methanol synthesis is successfully demonstrated in a continuous bench scale unit. Glycerol reforming was carried out at pressures of 24-27 MPa and temperatures of 948-998 K

  9. DEGRADATION OF POLYNUCLEAR AROMATIC HYDROCARBONS UNDER BENCH-SCALE COMPOST CONDITIONS

    Science.gov (United States)

    The relationship between biomass growth and degradation of polynuclear aromatic hydrocarbons (PAHs) in soil, and subsequent toxicity reduction, was evaluated in 10 in-vessel, bench-scale compost units. Field soil was aquired from the Reilly Tar and Chemical Company Superfund site...

  10. Bench-scale Kinetics Study of Mercury Reactions in FGD Liquors

    Energy Technology Data Exchange (ETDEWEB)

    Gary Blythe; John Currie; David DeBerry

    2008-03-31

    This document is the final report for Cooperative Agreement DE-FC26-04NT42314, 'Kinetics Study of Mercury Reactions in FGD Liquors'. The project was co-funded by the U.S. DOE National Energy Technology Laboratory and EPRI. The objective of the project has been to determine the mechanisms and kinetics of the aqueous reactions of mercury absorbed by wet flue gas desulfurization (FGD) systems, and develop a kinetics model to predict mercury reactions in wet FGD systems. The model may be used to determine optimum wet FGD design and operating conditions to maximize mercury capture in wet FGD systems. Initially, a series of bench-top, liquid-phase reactor tests were conducted and mercury species concentrations were measured by UV/visible light spectroscopy to determine reactant and byproduct concentrations over time. Other measurement methods, such as atomic absorption, were used to measure concentrations of vapor-phase elemental mercury, that cannot be measured by UV/visible light spectroscopy. Next, a series of bench-scale wet FGD simulation tests were conducted. Because of the significant effects of sulfite concentration on mercury re-emission rates, new methods were developed for operating and controlling the bench-scale FGD experiments. Approximately 140 bench-scale wet FGD tests were conducted and several unusual and pertinent effects of process chemistry on mercury re-emissions were identified and characterized. These data have been used to develop an empirically adjusted, theoretically based kinetics model to predict mercury species reactions in wet FGD systems. The model has been verified in tests conducted with the bench-scale wet FGD system, where both gas-phase and liquid-phase mercury concentrations were measured to determine if the model accurately predicts the tendency for mercury re-emissions. This report presents and discusses results from the initial laboratory kinetics measurements, the bench-scale wet FGD tests, and the kinetics modeling

  11. Bench-scale testing of on-line control of column flotation using a novel analyzer. Third quarterly technical progress report, April 1, 1993--June 30, 1993

    Energy Technology Data Exchange (ETDEWEB)

    1993-08-24

    This document contains the third quarterly technical progress report for PTI`s Bench-Scale Testing Project of a circuit integrating PTI`s KEN-FLOTETM Column Flotation Technology and PTI`s On-Line Quality Monitor and Control System. The twelve-month project involves installation and testing of a 200--300 lb/hr. bench-scale flotation circuit at PETC`s Coal Preparation Process Research Facility (CPPRF) for two bituminous coals (Upper Freeport and Pittsburgh No. 8 Seam Raw Coals). Figure 1 contains the project plan, as well as the approach to completing the major tasks within the twelve-month project schedule. The project is broken down into three phases, which include: Phase I -- Preparation: The preparation phase was performed principally at PTI`s Calumet offices from October through December, 1992. It involved building of the equipment and circuitry, as well as some preliminary design and equipment testing; Phase II -- ET Circuit Installation and Testing: This installation and testing phase of the project was performed at PETC`s CPPRF from January through June, 1993, and was the major focus of the project. It involved testing of the continuous 200--300 lb/hr. circuit; and Phase III -- Project Finalization: The project finalization phase is occurring from July through September, 1993, at PTI`s Calumet offices and involves finalizing analytical work and data evaluation, as well as final project reporting. This Third Quarterly Technical Progress Report principally summarizes the results from the benchscale testing with the second coal (Pittsburgh No. 8 Seam Coal), which occurred in April through June, 1993. It also contains preliminary economic evaluations that will go into the Final Report, as well as the plan for the final reporting task.

  12. Flue gas conditioning for improved particle collection in electrostatic precipitators. Second topical report, Results of bench-scale screening of additives

    Energy Technology Data Exchange (ETDEWEB)

    Durham, M.D.

    1993-08-13

    ADA Technologies, Inc. (ADA) has completed the bench-scale testing phase of a program to evaluate additives that will improve the collection of fine particles in electrostatic precipitators (ESPs). A bench-scale ESP was installed at the Consolidation Coal Company (CONSOL) combustion research and development facility in Library, PA in order to conduct the evaluation. During a two-week test, four candidate additives were injected into the flue gas ahead of a 100 acfm ESP to determine the effect on fly ash collectability. Two additives were found to reduce the emissions from the ESP. Additives ``C`` and ``D`` performed better than initially anticipated -- reducing emissions initially by 17%. Emissions were reduced by 27% after the ESP was modified by the installation of baffles to minimize sneakage. In addition to the measured improvements in performance, no detrimental effects (i.e., electrode fouling) were observed in the operation of the ESP during the testing. The measures of success identified for the bench-scale phase of the program have been surpassed. Since the additives will affect only non-rapping reentrainment particle losses, it is expected that an even greater improvement in particle collection will be observed in larger-scale ESPs. Therefore, positive results are anticipated during the pilot-scale phase of the program and during a future full-scale demonstration test. A preliminary economic analysis was performed to evaluate the cost of the additive process and to compare its costs against alternative means for reducing emissions from ESPs. The results show that conditioning with additive C at a rate of 0.05% (wt. additive to wt. fly ash) is much less expensive than adding new ESP capacity, and more cost competitive than existing chemical conditioning processes. Preliminary chemical analysis of conditioned fly ash shows that it passes the Toxicity Characteristic Leaching Procedure criteria.

  13. Bench scale flotation of spodume/quartz and lepidolite/quartz synthetic mixtures

    International Nuclear Information System (INIS)

    Valadao, G.E.S.; Gontijo, C.F.; Peres, A.E.C.

    1985-01-01

    Based on results of zeta potential determinations and microflotation tests, bench scale flotation experiments were carried out using spodume/quartz and lepodolite/quartz synthetic mixtures. Pure natural samples, further purified in laboratory, and commercial reagents were employed. The minerals were characterized by X-ray diffraction technique. Selectivity between spodume and quartz was achieved through modification with corn starch and between lepidolite and quartz through pH control in the acidic range. (Author) [pt

  14. Design and fabrication of a glovebox for the Plasma Hearth Process radioactive bench-scale system

    International Nuclear Information System (INIS)

    Wahlquist, D.R.

    1996-01-01

    This paper presents some of the design considerations and fabrication techniques for building a glovebox for the Plasma Hearth Process (PHP) radioactive bench-scale system. The PHP radioactive bench-scale system uses a plasma torch to process a variety of radioactive materials into a final vitrified waste form. The processed waste will contain plutonium and trace amounts of other radioactive materials. The glovebox used in this system is located directly below the plasma chamber and is called the Hearth Handling Enclosure (HHE). The HHE is designed to maintain a confinement boundary between the processed waste and the operator. Operations that take place inside the HHE include raising and lowering the hearth using a hydraulic lift table, transporting the hearth within the HHE using an overhead monorail and hoist system, sampling and disassembly of the processed waste and hearth, weighing the hearth, rebuilding a hearth, and sampling HEPA filters. The PHP radioactive bench-scale system is located at the TREAT facility at Argonne National Laboratory-West in Idaho Falls, Idaho

  15. Embedded Sensors and Controls to Improve Component Performance and Reliability -- Bench-scale Testbed Design Report

    Energy Technology Data Exchange (ETDEWEB)

    Melin, Alexander M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Kisner, Roger A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Drira, Anis [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Reed, Frederick K. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-01

    Embedded instrumentation and control systems that can operate in extreme environments are challenging due to restrictions on sensors and materials. As a part of the Department of Energy's Nuclear Energy Enabling Technology cross-cutting technology development programs Advanced Sensors and Instrumentation topic, this report details the design of a bench-scale embedded instrumentation and control testbed. The design goal of the bench-scale testbed is to build a re-configurable system that can rapidly deploy and test advanced control algorithms in a hardware in the loop setup. The bench-scale testbed will be designed as a fluid pump analog that uses active magnetic bearings to support the shaft. The testbed represents an application that would improve the efficiency and performance of high temperature (700 C) pumps for liquid salt reactors that operate in an extreme environment and provide many engineering challenges that can be overcome with embedded instrumentation and control. This report will give details of the mechanical design, electromagnetic design, geometry optimization, power electronics design, and initial control system design.

  16. Bench Scale Development and Testing of Aerogel Sorbents for CO2 Capture Final Technical Report

    Energy Technology Data Exchange (ETDEWEB)

    Begag, Redouane [Aspen Aerogels, Northborough, MA (United States)

    2017-03-30

    The primary objective of this project was scaling up and evaluating a novel Amine Functionalized Aerogel (AFA) sorbent in a bench scale fluidized bed reactor. The project team (Aspen Aerogels, University of Akron, ADA-ES, and Longtail Consulting) has carried out numerous tests and optimization studies to demonstrate the CO2 capture performance of the AFA sorbent in all its forms: powder, pellet, and bead. The CO2 capture target performance of the AFA sorbent (all forms) were set at > 12 wt.% and > 6 wt.% for total and working CO2 capacity, respectively (@ 40 °C adsorption / 100 – 120 °C desorption). The optimized AFA powders outperformed the performance targets by more than 30%, for the total CO2 capacity (14 - 20 wt.%), and an average of 10 % more for working CO2 capacity (6.6 – 7.0 wt.%, and could be as high as 9.6 wt. % when desorbed at 120 °C). The University of Akron developed binder formulations, pellet production methods, and post treatment technology for increased resistance to attrition and flue gas contaminants. In pellet form the AFA total CO2 capacity was ~ 12 wt.% (over 85% capacity retention of that of the powder), and there was less than 13% degradation in CO2 capture capacity after 20 cycles in the presence of 40 ppm SO2. ADA-ES assessed the performance of the AFA powder, pellet, and bead by analyzing sorption isotherms, water uptake analysis, cycling stability, jet cup attrition and crush tests. At bench scale, the hydrodynamic and heat transfer properties of the AFA sorbent pellet in fluidized bed conditions were evaluated at Particulate Solid Research, Inc. (PSRI). After the process design requirements were completed, by Longtail Consulting LLC, a techno-economic analysis was achieved using guidance from The National Energy Technology Laboratory (NETL) report. This report provides the necessary framework to estimate costs for a temperature swing post

  17. BENCH-SCALE STUDIES TO IDENTIFY PROCESS PARAMETERS CONTROLLING REBURNING WITH PULVERIZED COAL

    Science.gov (United States)

    The report addresses the evaluation of a technology which is a combination of two technologies used to control the atmospheric emission of NOx by stationary sources: (1) combustion modification (controls flame temperature and maximizes fuel-rich residence time to minimize NOx for...

  18. Real Time Flame Monitoring of Gasifier and Injectors

    Energy Technology Data Exchange (ETDEWEB)

    Zelepouga, Serguei; Saveliev, Alexei

    2011-12-31

    This project is a multistage effort with the final goal to develop a practical and reliable nonintrusive gasifier injector monitor to assess burner wear and need for replacement. The project team included the National Energy Technology Laboratory (NETL), Gas Technology Institute (GTI), North Carolina State University, and ConocoPhillips. This report presents the results of the sensor development and testing initially at GTI combustion laboratory with natural gas flames, then at the Canada Energy Technology Center (CANMET), Canada in the atmospheric coal combustor as well as in the pilot scale pressurized entrained flow gasifier, and finally the sensor capabilities were demonstrated at the Pratt and Whitney Rocketdyne (PWR) Gasifier and the Wabash River Repowering plant located in West Terre Haute, IN. The initial tests demonstrated that GTI gasifier sensor technology was capable of detecting shape and rich/lean properties of natural gas air/oxygen enriched air flames. The following testing at the Vertical Combustor Research Facility (VCRF) was a logical transition step from the atmospheric natural gas flames to pressurized coal gasification environment. The results of testing with atmospheric coal flames showed that light emitted by excited OH* and CH* radicals in coal/air flames can be detected and quantified. The maximum emission intensities of OH*, CH*, and black body (char combustion) occur at different axial positions along the flame length. Therefore, the excitation rates of CH* and OH* are distinct at different stages of coal combustion and can be utilized to identify and characterize processes which occur during coal combustion such as devolatilization, char heating and burning. To accomplish the goals set for Tasks 4 and 5, GTI utilized the CANMET Pressurized Entrained Flow Gasifier (PEFG). The testing parameters of the PEFG were selected to simulate optimum gasifier operation as well as gasifier conditions normally resulting from improper operation or

  19. Accumulation of uranium, cesium, and radium by microbial cells: bench-scale studies

    International Nuclear Information System (INIS)

    Strandberg, G.W.; Shumate, S.E. II.

    1982-07-01

    This report describes bench-scale studies on the utilization of microbial cells for the concentration and removal of uranium, radium, and cesium from nuclear processing waste streams. Included are studies aimed at elucidating the basic mechanism of uranium uptake, process development efforts for the use of a combined denitrification-uranium removal process to treat a specific nuclear processing waste stream, and a preliminary investigation of the applicability of microorganisms for the removal of 137 Cs and 226 Ra from existing waste solutions

  20. From a single pellet press to a bench scale pellet mill - Pelletizing six different biomass feedstocks

    DEFF Research Database (Denmark)

    Puig Arnavat, Maria; Shang, Lei; Sárossy, Zsuzsa

    2016-01-01

    The increasing demand for biomass pellets requires the investigation of alternative raw materials for pelletizetion. In the present paper, the pelletization process of fescue, alfalfa, sorghum, triticale, miscanthus and willow is studied to determine if results obtained in a single pellet press...... (SPP) can be extrapolated to larger scale pellet mills. The single pellet press was used to find the optimum moisture content and die operating temperature for pellet production. Then, these results were compared with those obtained from a bench-scale pellet mill. A moisture content of around 10 wt...

  1. TDT-3R Clean Multi Fuels. ECN contribution to WP3. Lab-/bench-scale pyrolysis test of biomass and analysis of byproducts

    International Nuclear Information System (INIS)

    Bos, A.; Oudhuis, A.B.J.; Zwart, R.W.R.; Boersma, A.R.

    2005-11-01

    Under the present conditions it is expected that coal will still be used for a long period as a energy source. Furthermore, biomass is emerging as a new renewable CO2-neutral energy source in the future. Both fuels need significantly lower emissions to meet new (future) European Union environmental norms for sustainable clean energy production. Several technologies and 'end-of pipe' solutions have been developed in the past to reach these stricter emission limits. Examples are integrated combined cycle gasification systems (IGCC) for large scale use (>250 MW capacity). Also, a large number of gas cleaning technologies have been developed. These technologies are up-to-now rather complicated and/or costly and therefore also new solutions have to be developed. The 3R Multifuel process is aimed to offer a solution to these problems, especially for low-rank coals like brown coal, lignite, high sulfur coal, derived fuels and biomass. The objectives for ECN in the Work Package 3 of this project are: (a) to summarise and update data for the potential of biomass and waste streams in Europe for power production; and (b) to select biomass/waste streams to be tested in the lab/bench-scale facility and to generate design data for clean solid fuel production from biomass to be used for a pilot facility in Hungary. TDT-3R stands for Thermal Desorption Technology-Recycle-Reduce-Reuse

  2. Down-flow moving-bed gasifier with catalyst recycle

    Science.gov (United States)

    Halow, John S.

    1999-01-01

    The gasification of coal and other carbonaceous materials by an endothermic gasification reaction is achieved in the presence of a catalyst in a down-flow, moving-bed gasifier. Catalyst is removed along with ash from the gasifier and is then sufficiently heated in a riser/burner by the combustion of residual carbon in the ash to volatilize the catalyst. This volatilized catalyst is returned to the gasifier where it uniformly contacts and condenses on the carbonaceous material. Also, the hot gaseous combustion products resulting from the combustion of the carbon in the ash along with excess air are introduced into the gasifier for providing heat energy used in the endothermic reaction.

  3. Evaluating the status of the Texaco gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Perry, H.

    1981-01-01

    Conclusions after a series of runs at steady state conditions in the pilot plant are: (1) Western Kentucky No. 9 coal (either run-of-mine or washed) can be gasified without pretreatment; (2) other coking bituminous coal may also be able to be gasified without pretreatment; (3) pretreatment is not required to achieve satisfactory ash agglomeration; (4) balanced ash agglomeration with satisfactory removal of the agglomerates has been achieved and stable operation of ash agglomeration is possible during periods of short upset; (5) solutions appear to have been found for prevention of clinkering and sintering by alternative venturi design, modification in the oxygen feed system and increasing the superficial velocity of the gas; (6) under certain circumstances fines recycle has been achieved with stable operation and fluidization; (7) the process can be operated at pressures up to 60 psig without adversely affecting other process parameters; (8) a wide range of operating conditions can be used while maintaining system operability; and (9) in a single test water cooling of the cyclone appears to prevent ash deposition on the cooled surfaces which confirms the experience of Westinghouse with ash deposition prevention in their fluidized bed gasifier. 11 references, 12 tables.

  4. In situ remediation of hexavalent chromium with pyrite fines : bench scale demonstration

    International Nuclear Information System (INIS)

    Cathum, S.; Wong, W.P.; Brown, C.E.

    2002-01-01

    An in situ remediation technique for chromium contaminated soil with pyrite fines was presented. Past industrial activities and lack of disposal facilities have contributed to a serious problem dealing with chromium, which cannot be eliminated from the environment because it is an element. Both bench-scale and laboratory testing was conducted to confirm the efficiency of the proposed process which successfully converted Cr(VI) into Cr(III) in soil and water. Cr(III) is less toxic and immobile in the environment compared to Cr(VI) which moves freely in the soil matrix, posing a risk to the groundwater quality. pH in the range of 2.0 to 7.6 has no effect on the reactivity of pyrite towards Cr(VI). The optimization of the bench-scale treatment resulted in a large volume of chromium waste, mostly from the control experiments and column hydrology testing. These waste streams were treated according to municipal guidelines before disposal to the environment. Samples of chromium waste before and after treatment were analyzed. Cr (VI) was completely mineralized to below guideline levels. It was determined that several conditions, including contact time between pyrite and Cr(VI), are crucial for complete mineralization of Cr(VI). 13 refs., 8 tabs., 9 figs

  5. The hot bench scale plant Ester for the vitrification of high level wastes

    International Nuclear Information System (INIS)

    Nannicini, R.; Strazzer, A.; Cantale, C; Donato, A.; Grossi, G.

    1985-01-01

    In this paper the hot bench-scale plant ESTER for the vitrification of the high-level radioactive wastes is described, and the main results of the first radioactive campaign are reported. The ESTER plant, which is placed in the ADECO-ESSOR hot cells of the C.C.R.-EURATOM-ISPRA, has been built and is operated by the ENEA, Departement of Fuel Cycle. It began operating with real radioactive wastes about 1 year ago, solidifying a total of 12 Ci of fission products into 2,02 Kg of borosilicate glass, corresponding to 757 ml of glass. During the vitrification many samples of liquid and gaseous streams have been taken and analyzed. A radioactivity balance in the plant has been calculated, as well as a mass balance of nitrates and of the 137 Cs and 106 Ru volatized in the process

  6. Final PHP bench-scale report for the DOE-ID/SAIC sole source contract

    International Nuclear Information System (INIS)

    1997-04-01

    The Plasma Hearth Process (PHP) Technology Development Project was established to develop, test, and evaluate a new concept for treating mixed waste. The new concept uses direct current (dc) transferred-arc plasma torch technology to process mixed waste into a glass-like end-product. Under the cognizance of the US Department of Energy (DOE) Office of Technology Development (OTD) Mixed Waste Focus Area (MWFA), the technology is being explored for its potential to treat mixed waste. Because it is a mature technology, well-understood and commercially available, it is expected to develop rapidly in this new application. This report summarizes the radioactive bench-scale system activities funded under PHP Sole Source Contract DE-AC07-94ID13266 through the end of the contract

  7. Performance evaluation of the DCMD desalination process under bench scale and large scale module operating conditions

    KAUST Repository

    Francis, Lijo

    2014-04-01

    The flux performance of different hydrophobic microporous flat sheet commercial membranes made of poly tetrafluoroethylene (PTFE) and poly propylene (PP) was tested for Red Sea water desalination using the direct contact membrane distillation (DCMD) process, under bench scale (high δT) and large scale module (low δT) operating conditions. Membranes were characterized for their surface morphology, water contact angle, thickness, porosity, pore size and pore size distribution. The DCMD process performance was optimized using a locally designed and fabricated module aiming to maximize the flux at different levels of operating parameters, mainly feed water and coolant inlet temperatures at different temperature differences across the membrane (δT). Water vapor flux of 88.8kg/m2h was obtained using a PTFE membrane at high δT (60°C). In addition, the flux performance was compared to the first generation of a new locally synthesized and fabricated membrane made of a different class of polymer under the same conditions. A total salt rejection of 99.99% and boron rejection of 99.41% were achieved under extreme operating conditions. On the other hand, a detailed water characterization revealed that low molecular weight non-ionic molecules (ppb level) were transported with the water vapor molecules through the membrane structure. The membrane which provided the highest flux was then tested under large scale module operating conditions. The average flux of the latter study (low δT) was found to be eight times lower than that of the bench scale (high δT) operating conditions.

  8. Development of standardized air-blown coal gasifier/gas turbine concepts for future electric power systems. Volume 5, Appendix D: Cost support information: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sadowski, R.S.; Brown, M.J.; Harriz, J.T.; Ostrowski, E.

    1991-01-01

    The cost estimate provided for the DOE sponsored study of Air Blown Coal Gasification was developed from vendor quotes obtained directly for the equipment needed in the 50 MW, 100 MW, and 200 MW sized plants and from quotes from other jobs that have been referenced to apply to the particular cycle. Quotes were generally obtained for the 100 MW cycle and a scale up/down factor was used to generate the cost estimates for the 200 MW and 50 MW cycles, respectively. Information from GTPro (property of Thermoflow, Inc.) was used to estimate the cost of the 200 MW and 50 MW gas turbine, HRSG, and steam turbines. To available the use of GTPro`s estimated values for this equipment, a comparison was made between the quotes obtained for the 100 MW cycle (ABB GT 11N combustion turbine and a HSRG) against the estimated values by GTPro.

  9. Bench-Scale Development of a Hot Carbonate Absorption Process with Crystallization-Enabled High-Pressure Stripping for Post-Combustion CO{sub 2} Capture

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Yongqi; DeVries, Nicholas; Ruhter, David; Manoranjan, Sahu; Ye, Qing; Ye, Xinhuai; Zhang, Shihan; Chen, Scott; Li, Zhiwei; O' Brien, Kevin

    2014-03-31

    A novel Hot Carbonate Absorption Process with Crystallization-Enabled High-Pressure Stripping (Hot-CAP) has been developed by the University of Illinois at Urbana-Champaign and Carbon Capture Scientific, LLC in this three-year, bench-scale project. The Hot-CAP features a concentrated carbonate solution (e.g., K{sub 2}CO{sub 3}) for CO{sub 2} absorption and a bicarbonate slurry (e.g., KHCO{sub 3}) for high-pressure CO{sub 2} stripping to overcome the energy use and other disadvantages associated with the benchmark monoethanolamine (MEA) process. The project was aimed at performing laboratory- and bench-scale experiments to prove its technical feasibility and generate process engineering and scale-up data, and conducting a techno-economic analysis (TEA) to demonstrate its energy use and cost competitiveness over MEA. To meet project goals and objectives, a combination of experimental, modeling, process simulation, and economic analysis studies were applied. Carefully designed and intensive experiments were conducted to measure thermodynamic and reaction engineering data relevant to four major unit operations in the Hot-CAP (i.e., CO{sub 2} absorption, CO{sub 2} stripping, bicarbonate crystallization, and sulfate reclamation). The rate promoters that could accelerate the CO{sub 2} absorption rate into the potassium carbonate/bicarbonate (PCB) solution to a level greater than that into the 5 M MEA solution were identified, and the superior performance of CO{sub 2} absorption into PCB was demonstrated in a bench-scale packed-bed column. Kinetic data on bicarbonate crystallization were developed and applied for crystallizer design and sizing. Parametric testing of high-pressure CO{sub 2} stripping with concentrated bicarbonate-dominant slurries at high temperatures ({>=}140{degrees}C) in a bench-scale stripping column demonstrated lower heat use than with MEA. The feasibility of a modified process for combining SO{sub 2} removal with CO{sub 2} capture was preliminarily

  10. Recycling of polyethene and polypropene in a novel bench-scale rotating cone reactor by high temperature pyrolysis.

    NARCIS (Netherlands)

    Westerhout, R.W.J.; Westerhout, R.W.J.; Waanders, J.; Kuipers, J.A.M.; van Swaaij, Willibrordus Petrus Maria

    1998-01-01

    The high-temperature pyrolysis of polyethene (PE), polypropene (PP), and mixtures of these polymers was studied in a novel bench-scale rotating cone reactor (RCR). Experiments showed that the effect of the sand or reactor temperature on the product spectrum obtained is large compared to the effect

  11. A numerical model for chemical reaction on slag layer surface and slag layer behavior in entrained-flow gasifier

    Directory of Open Access Journals (Sweden)

    Liu Sheng

    2013-01-01

    Full Text Available The paper concerns with slag layer accumulation, chemical reaction on slag layer surface, and slag layer flow, heat and mass transfer on the wall of entrained-flow coal gasifier. A slag layer model is developed to simulate slag layer behaviors in the coal gasifier. This 3-D model can predict temperature, slag particle disposition rate, disposition particle composition, and syngas distribution in the gasifier hearth. The model is used to evaluate the effects of O2/coal ratio on slag layer behaviors.

  12. Pyrolysis of automotive shredder residue in a bench scale rotary kiln.

    Science.gov (United States)

    Notarnicola, Michele; Cornacchia, Giacinto; De Gisi, Sabino; Di Canio, Francesco; Freda, Cesare; Garzone, Pietro; Martino, Maria; Valerio, Vito; Villone, Antonio

    2017-07-01

    Automotive shredder residue (ASR) can create difficulties when managing, with its production increasing. It is made of different type of plastics, foams, elastomers, wood, glasses and textiles. For this reason, it is complicated to dispose of in a cost effective way, while also respecting the stringent environmental restrictions. Among thermal treatments, pyrolysis seems to offer an environmentally attractive method for the treatment of ASR; it also allows for the recovery of valuable secondary materials/fuels such as pyrolysis oils, chars, and gas. While, there is a great deal of significant research on ASR pyrolysis, the literature on higher scale pyrolysis experiments is limited. To improve current literature, the aim of the study was to investigate the pyrolysis of ASR in a bench scale rotary kiln. The Italian ASR was separated by dry-sieving into two particle size fractions: d30mm. Both the streams were grounded, pelletized and then pyrolyzed in a continuous bench scale rotary kiln at 450, 550 and 650°C. The mass flow rate of the ASR pellets was 200-350g/h and each test ran for about 4-5h. The produced char, pyrolysis oil and syngas were quantified to determine product distribution. They were thoroughly analyzed with regard to their chemical and physical properties. The results show how higher temperatures increase the pyrolysis gas yield (44wt% at 650°C) as well as its heating value. The low heating value (LHV) of syngas ranges between 18 and 26MJ/Nm 3 dry. The highest pyrolysis oil yield (33wt.%) was observed at 550°C and its LHV ranges between 12.5 and 14.5MJ/kg. Furthermore, only two out of the six produced chars respect the LHV limit set by the Italian environmental regulations for landfilling. The obtained results in terms of product distribution and their chemical-physical analyses provide useful information for plant scale-up. Copyright © 2017 Elsevier Ltd. All rights reserved.

  13. Second stage gasifier in staged gasification and integrated process

    Science.gov (United States)

    Liu, Guohai; Vimalchand, Pannalal; Peng, Wan Wang

    2015-10-06

    A second stage gasification unit in a staged gasification integrated process flow scheme and operating methods are disclosed to gasify a wide range of low reactivity fuels. The inclusion of second stage gasification unit operating at high temperatures closer to ash fusion temperatures in the bed provides sufficient flexibility in unit configurations, operating conditions and methods to achieve an overall carbon conversion of over 95% for low reactivity materials such as bituminous and anthracite coals, petroleum residues and coke. The second stage gasification unit includes a stationary fluidized bed gasifier operating with a sufficiently turbulent bed of predefined inert bed material with lean char carbon content. The second stage gasifier fluidized bed is operated at relatively high temperatures up to 1400.degree. C. Steam and oxidant mixture can be injected to further increase the freeboard region operating temperature in the range of approximately from 50 to 100.degree. C. above the bed temperature.

  14. 100 Area soil washing: Bench scale tests on 116-F-4 pluto crib soil

    Energy Technology Data Exchange (ETDEWEB)

    Field, J.G.

    1994-06-10

    The Pacific Northwest Laboratory conducted a bench-scale treatability study on a pluto crib soil sample from 100 Area of the Hanford Site. The objective of this study was to evaluate the use of physical separation (wet sieving), treatment processes (attrition scrubbing, and autogenous surface grinding), and chemical extraction methods as a means of separating radioactively-contaminated soil fractions from uncontaminated soil fractions. The soil washing treatability study was conducted on a soil sample from the 116-F-4 Pluto Crib that had been dug up as part of an excavation treatability study. Trace element analyses of this soil showed no elevated concentrations above typically uncontaminated soil background levels. Data on the distribution of radionuclide in various size fractions indicated that the soil-washing tests should be focused on the gravel and sand fractions of the 116-F-4 soil. The radionuclide data also showed that {sup 137}Cs was the only contaminant in this soil that exceeded the test performance goal (TPG). Therefore, the effectiveness of subsequent soil-washing tests for 116-F-4 soil was evaluated on the basis of activity attenuation of {sup 137}Cs in the gravel- and sand-size fractions.

  15. Performance of Dolomite Calcination in a Bench-Scale Rotary Kiln

    Directory of Open Access Journals (Sweden)

    Wulandari Winny

    2018-01-01

    Full Text Available Dolomite calcination is one of process steps to prepare calcined dolomite for raw materials in magnesium production. Calcination of dolomite involves heating the raw material at sufficient temperature in order to release the carbon dioxide from its carbonate minerals. This process is commonly conducted in a rotary kiln. There have been a number of calcination studies in a laboratory scale, but the study of dolomite calcination in a larger scale is very scarce. This research is aimed to study the performance of dolomite calcination in a bench-scale rotary kiln with 500 gram of feed. The effect of various parameters, including temperatures, feed rate, rotating frequency, and particle size were examined. The temperature of rotary kiln was varied between 700 and 1000 °C, while the particle size of dolomite was varied between 0.149 – 0.297 mm and up to 10 – 15 mm. The temperature distribution inside the rotary kiln was also measured. It is obtained that a conversion of 92% was attained at operation temperature of 1000 °C, which is at a higher temperature compared to the laboratory scale, where a conversion of 100% was obtained at 900 °C. This imply that the effect of heat transfer also plays important role in the calcination of dolomite especially at a larger scale.

  16. Bench-scale demonstration of treatment technologies for contaminated sediments in Sydney Tar Ponds

    International Nuclear Information System (INIS)

    Volchek, K.; Velicogna, D.; Punt, M.; Wong, B.; Weimer, L.; Tsangaris, A.; Brown, C.E.

    2003-01-01

    A series of bench-scale tests were conducted to determine the capabilities of selected commercially available technologies for treating contaminated sediments from the South Pond of Sydney Tar Ponds. This study was conducted under the umbrella of a technology demonstration program aimed at evaluating technologies to be used in the remediation of such sediments. The following approach was proposed by SAIC Canada for the treatment of the sediments: (1) solvent extraction for the removal of organic contaminants, (2) acid/chelant leaching for the removal of inorganic contaminants such as heavy metals, and (3) plasma hearth process for the destruction of toxic streams resulting from the first two processes. Solvent extraction followed by plasma treatment proved effective for removing and destroying organic contaminants. The removal of metals did not achieve the expected results through leaching. An approach was proposed for treating those sediments based on the results of the study. The approach differed depending on the level of organic content. An assessment of associated process costs for both a pilot-scale field demonstration and a full-scale treatment was provided. 11 tabs., 4 figs

  17. Destruction of chemical agent simulants in a supercritical water oxidation bench-scale reactor

    International Nuclear Information System (INIS)

    Veriansyah, Bambang; Kim, Jae-Duck; Lee, Jong-Chol

    2007-01-01

    A new design of supercritical water oxidation (SCWO) bench-scale reactor has been developed to handle high-risk wastes resulting from munitions demilitarization. The reactor consists of a concentric vertical double wall in which SCWO reaction takes place inside an inner tube (titanium grade 2, non-porous) whereas pressure resistance is ensured by a Hastelloy C-276 external vessel. The performances of this reactor were investigated with two different kinds of chemical warfare agent simulants: OPA (a mixture of isopropyl amine and isopropyl alcohol) as the binary precursor for nerve agent of sarin and thiodiglycol [TDG (HOC 2 H 4 ) 2 S] as the model organic sulfur heteroatom. High destruction rates based on total organic carbon (TOC) were achieved (>99.99%) without production of chars or undesired gases such as carbon monoxide and methane. The carbon-containing product was carbon dioxide whereas the nitrogen-containing products were nitrogen and nitrous oxide. Sulfur was totally recovered in the aqueous effluent as sulfuric acid. No corrosion was noticed in the reactor after a cumulative operation time of more than 250 h. The titanium tube shielded successfully the pressure vessel from corrosion

  18. Treatment studies of plutonium-bearing INEEL waste surrogates in a bench-scale arc furnace

    International Nuclear Information System (INIS)

    Freeman, C.J.

    1997-05-01

    Since 1989, the Subsurface Disposal Area (SDA) at the Idaho National Environmental and Engineering Laboratory (INEEL) has been included on the National Priority List for remediation. Arc- and plasma-heated furnaces are being considered for converting the radioactive mixed waste buried in the SDA to a stabilized-vitreous form. Nonradioactive, surrogate SDA wastes have been melted during tests in these types of furnaces, but data are needed on the behavior of transuranic (TRU) constituents, primarily plutonium, during thermal treatment. To begin collecting this data, plutonium-spiked SDA surrogates were processed in a bench-scale arc furnace to quantify the fate of the plutonium and other hazardous and nonhazardous metals. Test conditions included elevating the organic, lead, chloride, and sodium contents of the surrogates. Blends having higher organic contents caused furnace power levels to fluctuate. An organic content corresponding to 50% INEEL soil in a soil-waste blend was the highest achievable before power fluctuations made operating conditions unacceptable. The glass, metal, and off-gas solids produced from each surrogate blend tested were analyzed for elemental (including plutonium) content and the partitioning of each element to the corresponding phase was calculated

  19. Domestic Wastewater Reuse in Concrete Using Bench-Scale Testing and Full-Scale Implementation

    Directory of Open Access Journals (Sweden)

    Ayoup M. Ghrair

    2016-08-01

    Full Text Available Demand for fresh water by the construction sector is expected to increase due to the high increase in the growth of construction activities in Jordan. This study aims to evaluate the potential of scale-up of the application of treated domestic wastewater in concrete from bench-scale to a full-scale. On the lab scale, concrete and mortar mixes using Primary and Secondary Treated Wastewater (PTW, STW and Distilled Water (DW were cast and tested after various curing ages (7, 28, 120, and 200 days. Based on wastewater quality, according to IS 456-2000, the STW is suitable for mortar and concrete production. Mortar made with STW at curing time up to 200 days has no significant negative effect on the mortar’s compressive strength. Conversely, the PTW exceeded the maximum permissible limits of total organic content and E coli. for concrete mixing-water. Using PTW results, a significant increase in the initial setting time of up to 16.7% and a decrease in the concrete workability are observed. In addition, using PTW as mixing water led to a significant reduction in the compressive strength up to 19.6%. The results that came out from scaling up to real production operation of ready-mix concrete were in harmony with the lab-scale results.

  20. Bench-Scale Evaluation of Hydrothermal Processing Technology for Conversion of Wastewater Solids to Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Marrone, Philip A.; Elliott, Douglas C.; Billing, Justin M.; Hallen, Richard T.; Hart, Todd R.; Kadota, Paul; Moeller, Jeff C.; Randel, Margaaret A.; Schmidt, Andrew J.

    2018-04-01

    Hydrothermal Liquefaction (HTL) and Catalytic Hydrothermal Gasification (CHG) proof-of-concept bench-scale tests were performed to assess the potential of hydrothermal treatment for handling municipal wastewater sludge. HTL tests were conducted at 300-350°C and 20 MPa on three different feeds: primary sludge, secondary sludge, and digested solids. Corresponding CHG tests were conducted at 350°C and 20 MPa on the HTL aqueous phase output using a ruthenium based catalyst. Biocrude yields ranged from 25-37%. Biocrude composition and quality were comparable to biocrudes generated from algae feeds. Subsequent hydrotreating of biocrude resulted in a product with comparable physical and chemical properties to crude oil. CHG product gas methane yields on a carbon basis ranged from 47-64%. Siloxane concentrations in the CHG product gas were below engine limits. The HTL-CHG process resulted in a chemical oxygen demand (COD) reduction of > 99.9% and a reduction in residual solids for disposal of 94-99%.

  1. Environmental data from laboratory- and bench-scale Pressurized Fluidized-Bed Hydroretorting of Eastern oil shale

    Energy Technology Data Exchange (ETDEWEB)

    Mensinger, M.C.; Rue, D.M.; Roberts, M.J.

    1991-01-01

    As part of a 3-year program to develop the Pressurized Fluidized-Bed Hydroretorting (PFH) Process for Eastern oil shales, IGT conducted tests in laboratory-scale batch and continuous units as well as a 45-kg/h bench-scale unit to generate a data base for 6 Eastern shales. Data were collected during PFH processing of raw Alabama and Indiana shales and a beneficiated Indiana shale for environmental mitigation analyses. The data generated include trace element analyses of the raw feeds and spent shales, product oils, and sour waters. The sulfur compounds present in the product gas and trace components in the sour water were also determined. In addition, the leaching characteristics of the feed and residue solids were determined. The data obtained were used to evaluate the environmental impact of a shale processing plant based on the PFH process. This paper presents the environmental data obtained from bench-scale tests conducted during the program.

  2. Environmental data from laboratory- and bench-scale Pressurized Fluidized-Bed Hydroretorting of Eastern oil shale

    Energy Technology Data Exchange (ETDEWEB)

    Mensinger, M.C.; Rue, D.M.; Roberts, M.J.

    1991-12-31

    As part of a 3-year program to develop the Pressurized Fluidized-Bed Hydroretorting (PFH) Process for Eastern oil shales, IGT conducted tests in laboratory-scale batch and continuous units as well as a 45-kg/h bench-scale unit to generate a data base for 6 Eastern shales. Data were collected during PFH processing of raw Alabama and Indiana shales and a beneficiated Indiana shale for environmental mitigation analyses. The data generated include trace element analyses of the raw feeds and spent shales, product oils, and sour waters. The sulfur compounds present in the product gas and trace components in the sour water were also determined. In addition, the leaching characteristics of the feed and residue solids were determined. The data obtained were used to evaluate the environmental impact of a shale processing plant based on the PFH process. This paper presents the environmental data obtained from bench-scale tests conducted during the program.

  3. A novel bench-scale column assay to investigate site-specific nitrification biokinetics in biological rapid sand filters

    DEFF Research Database (Denmark)

    Tatari, Karolina; Smets, Barth F.; Albrechtsen, Hans-Jørgen

    2013-01-01

    A bench-scale assay was developed to obtain site-specific nitrification biokinetic information from biological rapid sand filters employed in groundwater treatment. The experimental set-up uses granular material subsampled from a full-scale filter, packed in a column, and operated with controlled...... and continuous hydraulic and ammonium loading. Flowrates and flow recirculation around the column are chosen to mimic full-scale hydrodynamic conditions, and minimize axial gradients. A reference ammonium loading rate is calculated based on the average loading experienced in the active zone of the full......-scale filter. Effluent concentrations of ammonium are analyzed when the bench-scale column is subject to reference loading, from which removal rates are calculated. Subsequently, removal rates above the reference loading are measured by imposing short-term loading variations. A critical loading rate...

  4. Results of bench-scale plasma system testing in support of the Plasma Hearth Process

    International Nuclear Information System (INIS)

    Leatherman, G.L.; Cornelison, C.; Frank, S.

    1996-01-01

    The Plasma Hearth Process (PHP) is a high-temperature process that destroys hazardous organic components and stabilizes the radioactive components and hazardous metals in a leach-resistant vitreous slag waste form. The PHP technology development program is targeted at mixed waste that cannot be easily treated by conventional means. For example, heterogeneous debris, which may contain hazardous organics, toxic metals, and radionuclides, is difficult to characterize and cannot be treated with conventional thermal, chemical, or physical treatment methods. A major advantage of the PHP over other plasma processes is its ability to separate nonradioactive, non-hazardous metals from the non-metallic and radioactive components which are contained in the vitreous slag. The overall PHP program involves the design, fabrication, and operation of test hardware to demonstrate and certify that the PHP concept is viable for DOE waste treatment. The program involves bench-scale testing of PHP equipment in radioactive service, as well as pilot-scale demonstration of the PHP concept using nonradioactive, surrogate test materials. The fate of secondary waste streams is an important consideration for any technology considered for processing mixed waste. The main secondary waste stream generated by the PHP is flyash captured by the fabric- filter baghouse. The PHP concept is that flyash generated by the process can, to a large extent, be treated by processing this secondary waste stream in the PHP. Prior to the work presented in the paper, however, the PHP project has not quantitatively demonstrated the ability to treat PHP generated flyash. A major consideration is the quantity of radionuclides and RCRA-regulated metals in the flyash that can be retained the resultant waste form

  5. Bench-scale arc melter for R&D in thermal treatment of mixed wastes

    Energy Technology Data Exchange (ETDEWEB)

    Kong, P.C.; Grandy, J.D.; Watkins, A.D.; Eddy, T.L.; Anderson, G.L.

    1993-05-01

    A small dc arc melter was designed and constructed to run bench-scale investigations on various aspects of development for high-temperature (1,500-1,800{degrees}C) processing of simulated transuranic-contaminated waste and soil located at the Radioactive Waste Management Complex (RWMC). Several recent system design and treatment studies have shown that high-temperature melting is the preferred treatment. The small arc melter is needed to establish techniques and procedures (with surrogates) prior to using a similar melter with the transuranic-contaminated wastes in appropriate facilities at the site. This report documents the design and construction, starting and heating procedures, and tests evaluating the melter`s ability to process several waste types stored at the RWMC. It is found that a thin graphite strip provides reliable starting with initial high current capability for partially melting the soil/waste mixture. The heating procedure includes (1) the initial high current-low voltage mode, (2) a low current-high voltage mode that commences after some slag has formed and arcing dominates over the receding graphite conduction path, and (3) a predominantly Joule heating mode during which the current can be increased within the limits to maintain relatively quiescent operation. Several experiments involving the melting of simulated wastes are discussed. Energy balance, slag temperature, and electrode wear measurements are presented. Recommendations for further refinements to enhance its processing capabilities are identified. Future studies anticipated with the arc melter include waste form processing development; dissolution, retention, volatilization, and collection for transuranic and low-level radionuclides, as well as high vapor pressure metals; electrode material development to minimize corrosion and erosion; refractory corrosion and/or skull formation effects; crucible or melter geometry; metal oxidation; and melt reduction/oxidation (redox) conditions.

  6. Bench-scale arc melter for R ampersand D in thermal treatment of mixed wastes

    International Nuclear Information System (INIS)

    Kong, P.C.; Grandy, J.D.; Watkins, A.D.; Eddy, T.L.; Anderson, G.L.

    1993-05-01

    A small dc arc melter was designed and constructed to run bench-scale investigations on various aspects of development for high-temperature (1,500-1,800 degrees C) processing of simulated transuranic-contaminated waste and soil located at the Radioactive Waste Management Complex (RWMC). Several recent system design and treatment studies have shown that high-temperature melting is the preferred treatment. The small arc melter is needed to establish techniques and procedures (with surrogates) prior to using a similar melter with the transuranic-contaminated wastes in appropriate facilities at the site. This report documents the design and construction, starting and heating procedures, and tests evaluating the melter's ability to process several waste types stored at the RWMC. It is found that a thin graphite strip provides reliable starting with initial high current capability for partially melting the soil/waste mixture. The heating procedure includes (1) the initial high current-low voltage mode, (2) a low current-high voltage mode that commences after some slag has formed and arcing dominates over the receding graphite conduction path, and (3) a predominantly Joule heating mode during which the current can be increased within the limits to maintain relatively quiescent operation. Several experiments involving the melting of simulated wastes are discussed. Energy balance, slag temperature, and electrode wear measurements are presented. Recommendations for further refinements to enhance its processing capabilities are identified. Future studies anticipated with the arc melter include waste form processing development; dissolution, retention, volatilization, and collection for transuranic and low-level radionuclides, as well as high vapor pressure metals; electrode material development to minimize corrosion and erosion; refractory corrosion and/or skull formation effects; crucible or melter geometry; metal oxidation; and melt reduction/oxidation (redox) conditions

  7. Experience gained in bench scale and pilot scale fluidised bed processing

    CSIR Research Space (South Africa)

    Hadley, TD

    2005-01-01

    Full Text Available , considerable progress has been made. The earliest developments were in coal combustion. This was formalised in the formation of the NFBC boiler in the early 1980’s for the investigation of utilising discard and duff coals. Work has been done on in-bed sulphur...

  8. Bench Scale Process for Low Cost CO2 Capture Using a Phase-Changing Absorbent: Topical Report EH&S Risk Assessment

    Energy Technology Data Exchange (ETDEWEB)

    Westendorf, Tiffany; Farnum, Rachel; Perry, Robert; Herwig, Mark; Giolando, Salvatore; Green, Dianne; Morall, Donna

    2016-05-11

    GE Global Research was contracted by the Department of Energy to design and build a bench-scale process for a novel phase-changing aminosilicone-based CO2 capture solvent (award number DEFE0013687). As part of this program, a technology EH&S assessment (Subtask 5.1) has been completed for a CO2 capture system for a 550 MW coal-fired power plant. The assessment focuses on two chemicals used in the process, the aminosilicone solvent, GAP-0, and dodecylbenzenesulfonic acid (DDBSA), the GAP-0 carbamate formed upon reaction of the GAP-0 with CO2, and two potential byproducts formed in the process, GAP-0/SOx salts and amine-terminated, urea-containing silicone (also referred to as “ureas” in this report). The EH&S assessment identifies and estimates the magnitude of the potential air and water emissions and solid waste generated by the process and reviews the toxicological profiles of the chemicals associated with the process. Details regarding regulatory requirements, engineering controls, and storage and handling procedures are also provided in the following sections.

  9. Performance study of protective clothing against hot water splashes: from bench scale test to instrumented manikin test.

    Science.gov (United States)

    Lu, Yehu; Song, Guowen; Wang, Faming

    2015-03-01

    Hot liquid hazards existing in work environments are shown to be a considerable risk for industrial workers. In this study, the predicted protection from fabric was assessed by a modified hot liquid splash tester. In these tests, conditions with and without an air spacer were applied. The protective performance of a garment exposed to hot water spray was investigated by a spray manikin evaluation system. Three-dimensional body scanning technique was used to characterize the air gap size between the protective clothing and the manikin skin. The relationship between bench scale test and manikin test was discussed and the regression model was established to predict the overall percentage of skin burn while wearing protective clothing. The results demonstrated strong correlations between bench scale test and manikin test. Based on these studies, the overall performance of protective clothing against hot water spray can be estimated on the basis of the results of the bench scale hot water splashes test and the information of air gap size entrapped in clothing. The findings provide effective guides for the design and material selection while developing high performance protective clothing. Published by Oxford University Press on behalf of the British Occupational Hygiene Society 2014.

  10. Investigation of flow behaviour of coat/ash particles in an advanced pressurised fluidized bed gasifier (APFBG) using radiotracer technique

    International Nuclear Information System (INIS)

    Pant, H.J.; Sharma, V.K.; Gursharan Singh; Vidhya Kamadu, M.; Prakash, S.G.; Krishanamoorthy, S.; Ramani, N.V.S.; Sonde, R.R.

    2004-01-01

    Knowledge of Residence Time Distribution (RTD), Mean Residence Time (MRT) and degree of backmixing of solid phase is important for efficient operation of the coal gasifier. Radiotracer technique was used for measure RTD of coal/ash particles in a pilot-scale gasifier and obtain the values of MRT and backmixing. Lanthanum 140 labeled coal (100 g) was used as a tracer. The tracer was instantaneously injected into the coal feed line and monitored at ash and gas outlets of the gasifier using collimated scintillation detectors. The measured RTD data were treated and MRTs of coal/ash particles were determined. The treated data were simulated using tank-in-series model. The simulation RTD data indicated good degree of mixing with minor bypassing/short-circulating of coal particles. The results of the investigation were found useful for scale-up of the gasification process. (author)

  11. Effects of coal-derived trace species on performance of molten carbonate fuel cells. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1992-05-01

    The Carbonate Fuel Cell is a very promising option for highly efficient generation of electricity from many fuels. If coal-gas is to be used, the interactions of coal-derived impurities on various fuel cell components need to be understood. Thus the effects on Carbonate Fuel Cell performance due to ten different coal-derived contaminants viz., NH{sub 3}, H{sub 2}S, HC{ell}, H{sub 2}Se, AsH{sub 3}, Zn, Pb, Cd, Sn, and Hg, have been studied at Energy Research Corporation. Both experimental and theoretical evaluations were performed, which have led to mechanistic insights and initial estimation of qualitative tolerance levels for each species individually and in combination with other species. The focus of this study was to investigate possible coal-gas contaminant effects on the anode side of the Carbonate Fuel Cell, using both out-of-cell thermogravimetric analysis by isothermal TGA, and fuel cell testing in bench-scale cells. Separate experiments detailing performance decay in these cells with high levels of ammonia contamination (1 vol %) and with trace levels of Cd, Hg, and Sn, have indicated that, on the whole, these elements do not affect carbonate fuel cell performance. However, some performance decay may result when a number of the other six species are present, singly or simultaneously, as contaminants in fuel gas. In all cases, tolerance levels have been estimated for each of the 10 species and preliminary models have been developed for six of them. At this stage the models are limited to isothermal, benchscale (300 cm{sup 2} size) single cells. The information obtained is expected to assist in the development of coal-gas cleanup systems, while the contaminant performance effects data will provide useful basic information for modeling fuel cell endurance in conjunction with integrated gasifier/fuel-cell systems (IGFC).

  12. Effects of coal-derived trace species on performance of molten carbonate fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    1992-05-01

    The Carbonate Fuel Cell is a very promising option for highly efficient generation of electricity from many fuels. If coal-gas is to be used, the interactions of coal-derived impurities on various fuel cell components need to be understood. Thus the effects on Carbonate Fuel Cell performance due to ten different coal-derived contaminants viz., NH{sub 3}, H{sub 2}S, HC{ell}, H{sub 2}Se, AsH{sub 3}, Zn, Pb, Cd, Sn, and Hg, have been studied at Energy Research Corporation. Both experimental and theoretical evaluations were performed, which have led to mechanistic insights and initial estimation of qualitative tolerance levels for each species individually and in combination with other species. The focus of this study was to investigate possible coal-gas contaminant effects on the anode side of the Carbonate Fuel Cell, using both out-of-cell thermogravimetric analysis by isothermal TGA, and fuel cell testing in bench-scale cells. Separate experiments detailing performance decay in these cells with high levels of ammonia contamination (1 vol %) and with trace levels of Cd, Hg, and Sn, have indicated that, on the whole, these elements do not affect carbonate fuel cell performance. However, some performance decay may result when a number of the other six species are present, singly or simultaneously, as contaminants in fuel gas. In all cases, tolerance levels have been estimated for each of the 10 species and preliminary models have been developed for six of them. At this stage the models are limited to isothermal, benchscale (300 cm{sup 2} size) single cells. The information obtained is expected to assist in the development of coal-gas cleanup systems, while the contaminant performance effects data will provide useful basic information for modeling fuel cell endurance in conjunction with integrated gasifier/fuel-cell systems (IGFC).

  13. Coal

    International Nuclear Information System (INIS)

    Muir, D.A.

    1991-01-01

    The international coal market trends are outlined and the place of Australian coal industry is discussed. It is shown that while the world supply and demand for coal has begun to tighten, the demand for coal is expected to remain strong in both Asia and Europe. Consequently, in 1991-1992 Australian black coal production and export returns are forecast to rise by 4% and 7% respectively. 1 fig

  14. Low-Chrome/Chrome Free Refractories for Slagging Gasifiers

    International Nuclear Information System (INIS)

    Bennett, J.P.; Kwong, K.-S.; Powell, C.P.; Thomas, H.; Petty, A.V. Jr.

    2007-01-01

    Gasifiers are containment vessels used to react carbon-containing materials with oxygen and water, producing syngas (CO and H2) that is used in chemical and power production. It is also a potential source of H2 in a future hydrogen economy. Air cooled slagging gasifiers are one type of gasifier, operating at temperatures from 1275-1575 C and at pressures of 400 psi or higher. They typically use coal or petroleum coke as the carbon source, materials which contain ash impurities that liquefy at the gasification temperatures, producing liquid slag in quantities of 100 or more tons/day, depending on the carbon fed rate and the percent ash present in the feedstock. The molten slag is corrosive to refractory linings, causing chemical dissolution and spalling. The refractory lining is composed of chrome oxide, alumina, and zirconia; and is replaced every 3-24 months. Gasifier users would like greater on-line availability and reliability of gasifier liners, something that has impacted gasifier acceptance by industry. Research is underway at NETL to improve refractory service life and to develop a no-chrome or low-chrome oxide alternative refractory liner. Over 250 samples of no- or low-chrome oxide compositions have been evaluated for slag interactions by cup testing; with potential candidates for further studies including those with ZrO2, Al2O3, and MgO materials. The development of improved liner materials is necessary if technologies such as IGCC and DOE's Near Zero Emissions Advanced Fossil Fuel Power Plant are to be successful and move forward in the marketplace

  15. Bench-Scale Experiments to Evaluate ERT as a Monitoring Tool for Geologic CO2 Sequestration

    Science.gov (United States)

    Breen, S. J.; Detwiler, R. L.; Carrigan, C. R.

    2010-12-01

    Field-scale studies have shown Electrical Resistivity Tomography (ERT) to be an effective tool for imaging resistivity anomalies and monitoring changing saturations in the near subsurface. Despite the challenges of implementing ERT in the deep subsurface, it has potential as a surveying technology for visualizing sequestered CO2, in part because it can be localized within the target reservoir. Currently, the technology is being evaluated as part of a geologic sequestration project in Cranfield, MS, where supercritical CO2 is injected to ten thousand feet below the surface. In support of this field-scale activity, we have designed an analog bench-scale experimental system to further evaluate the ability of ERT to quantify both the volume and spatial distribution of gas injected into a saline aquifer. Our translucent sand chambers measure 58cm x 30cm x 1cm and are lined with twenty-one stainless steel electrodes on each long side, inserted into a nonconductive plastic gasket. We fill the chamber with quartz sand with different grain sizes with a filling procedure that generates small-scale layering within the injection zone, which is overlain by a fine-grained layer that serves as a capillary barrier. Prior to gas injection, the porous medium is saturated with a low resistivity salt solution. We then inject gas into the bottom of the injection zone. Buoyant forces drive gas migration into the chamber, resulting in a combination of small-scale trapping in horizontal layers, fingering between the horizontal layers, and large-scale trapping of the gas plume along the upper capillary barrier. During pauses in gas injection, a CCD camera captures high-resolution images, and an ERT data acquisition system scans the chamber. Quantitative visualization techniques are used to process the CCD images resulting in high-resolution measurements of the spatial distribution of the injected gas. These results are directly compared to resistivity fields that result from the inversion

  16. Bench-Scale Evaluation of the Genifuel Hydrothermal Processing Technology for Wastewater Solids

    Energy Technology Data Exchange (ETDEWEB)

    Marrone, Philip A.; Elliott, Douglas C.; Billing, Justin M.; Hallen, Richard T.; Hart, Todd R.; Kadota, Paul; Moeller, Jeff C.; Randel, Margaaret A.; Schmidt, Andrew J.

    2017-10-03

    Hydrothermal Liquefaction (HTL) and Catalytic Hydrothermal Gasification (CHG) proof-of-concept bench-scale tests were performed to assess the potential of the Genifuel hydrothermal process technology for handling municipal wastewater sludge. HTL tests were conducted at 300-350°C and 20 MPa on three different feeds: primary sludge (11.9 wt% solids), secondary sludge (9.7 wt% solids), and post-digester sludge (also referred to as digested solids) (16.0 wt% solids). Corresponding CHG tests were conducted at 350°C and 20 MPa on the HTL aqueous phase output using a ruthenium based catalyst. A comprehensive analysis of all feed and effluent phases was also performed. Total mass and carbon balances closed to within ± 15% in all but one case. Biocrude yields from HTL tests were 37%, 25%, and 34% for primary sludge, secondary sludge, and digested solids feeds, respectively. The biocrude yields accounted for 59%, 39%, and 49% of the carbon in the feed for primary sludge, secondary sludge, and digested solids feeds, respectively. Biocrude composition and quality were comparable to that seen with biocrudes generated from algae feeds. Subsequent hydrotreating (i.e., upgrading) of the biocrude produced from primary sludge and digested solids resulted in a product with comparable physical and chemical properties to petroleum crude oil. CHG product gas consisted primarily of methane, with methane yields (relative to CHG input) on a carbon basis of 47%, 61%, and 64% for aqueous feeds that were the output of HTL tests with primary sludge, secondary sludge, and digested solids, respectively. Siloxane concentrations in the CHG product gas were below the detection limit and well below fuel input composition limits set by several engine manufacturers. Relative to that of the sludge feeds, the HTL-CHG process resulted in a reduction in chemical oxygen demand (COD) of greater than 99.9% and a reduction in residual solids for disposal of 94-99%. The test results, as a whole, support

  17. Size distribution of chromate paint aerosol generated in a bench-scale spray booth.

    Science.gov (United States)

    Sabty-Daily, Rania A; Hinds, William C; Froines, John R

    2005-01-01

    Spray painters are potentially exposed to aerosols containing hexavalent chromium [Cr(VI)] via inhalation of chromate-based paint sprays. Evaluating the particle size distribution of a paint spray aerosol, and the variables that may affect this distribution, is necessary to determine the site and degree of respiratory deposition and the damage that may result from inhaled Cr(VI)-containing paint particles. This study examined the effect of spray gun atomization pressure, aerosol generation source and aerosol aging on the size distribution of chromate-based paint overspray aerosols generated in a bench-scale paint spray booth. The study also determined the effect of particle bounce inside a Marple personal cascade impactor on measured size distributions of paint spray aerosols. Marple personal cascade impactors with a modified inlet were used for sample collection. The data indicated that paint particle bounce did not occur inside the cascade impactors sufficiently to affect size distribution when using uncoated stainless steel or PVC substrate sampling media. A decrease in paint aerosol mass median aerodynamic diameter (MMAD) from 8.2 to 7.0 mum was observed as gun atomization pressure increased from 6 to 10 psi. Overspray aerosols were sampled at two locations in the spray booth. A downstream sampling position simulated the exposure of a worker standing between the painted surface and exhaust, a situation encountered in booths with multiple workers. The measured mean MMAD was 7.2 mum. The distance between the painted surface and sampler was varied to sample oversprays of varying ages between 2.8 and 7.7 s. Age was not a significant factor for determining MMAD. Overspray was sampled at a 90 degrees position to simulate a worker standing in front of the surface being painted with air flowing to the worker's side, a common situation in field applications. The resulting overspray MMAD averaged 5.9 mum. Direct-spray aerosols were sampled at ages from 5.3 to 11.7 s

  18. Bench-scale evaluation of drinking water treatment parameters on iron particles and water quality.

    Science.gov (United States)

    Rahman, M Safiur; Gagnon, Graham A

    2014-01-01

    Discoloration of water resulting from suspended iron particles is one of the main customer complaints received by water suppliers. However, understanding of the mechanisms of discoloration as well as role of materials involved in the process is limited. In this study, an array of bench scale experiments were conducted to evaluate the impact of the most common variables (pH, PO4, Cl2 and DOM) on the properties of iron particles and suspensions derived from the oxygenation of Fe(II) ions in NaHCO3 buffered synthetic water systems. The most important factors as well as their rank influencing iron suspension color and turbidity formation were identified for a range of water quality parameters. This was accomplished using a 2(4) full factorial design approach at a 95% confidence level. The statistical analysis revealed that phosphate was found to be the most significant factor to alter color (contribution: 37.9%) and turbidity (contribution: 45.5%) in an iron-water system. A comprehensive study revealed that phosphate and chlorine produced iron suspension with reduced color and turbidity, made ζ-potential more negative, reduced the average particle size, and increased iron suspension stability. In the presence of DOM, color was observed to increase but a reverse trend was observed to decrease the turbidity and to alter particle size distribution. HPSEC results suggest that higher molecular weight fractions of DOM tend to adsorb onto the surfaces of iron particles at early stages, resulting in alteration of the surface charge of iron particles. This in turn limits particles aggregation and makes iron colloids highly stable. In the presence of a phosphate based corrosion inhibitor, this study demonstrated that color and turbidity resulting from suspended iron were lower at a pH value of 6.5 (compared to pH of 8.5). The same trend was observed in presence of DOM. This study also suggested that iron colloid suspension color and turbidity in chlorinated drinking water

  19. Soluble Microbial Product Characterization of Biofilm Formation in Bench-Scale

    KAUST Repository

    Mines, Paul

    2012-12-01

    The biological process known as activated sludge (AS) in conjunction with membrane separation technology for the treatment of wastewater has been employed for over four decades. While, membrane biological reactors (MBR) are now widely employed, the phenomenon of membrane fouling is still the most significant factor leading to performance decline of MBRs. Although much research has been done on the subject of MBR fouling over the past two decades, many questions remain unanswered, and consensus within the scientific community is rare. However, research has led to one system parameter generally being regarded as a contributor to membrane fouling, extracellular polymeric compounds (EPS). EPS, and more specifically, the soluble fraction of EPS known as soluble microbial products (SMP), must be further investigated in order to better understand membrane fouling. The biological activity and performance of the MBR is affected by myriad operational parameters, which in turn affects the SMP generated. A commonly varied operational parameter is, depending on the specific treatment needs of a MBR, the sludge retention time (SRT). This study aims to characterize the SMP in three bench-scale MBRs as the SRT is gradually lowered. By studying how the SMP change as the operation of the system is altered, greater understanding of how SMP are related to fouling can be achieved. At the onset of the study, a steady state was established in the system with a SRT of 20 days. Upon stabilization of a 20 day SRT, the system was gradually transitioned to a five and a half day SRT, in stepwise adjustments. Initially, both the trans-membrane pressure (TMP) and the SMP concentrations were at relatively low values, indicating the presence of minimal amounts of biofilm on the membrane surfaces. As the system was altered and more activated sludge was wasted from the reactors, the SRT inherently decreased. As the lower SRT was transitioned and established, the data from TMP measurements, as well

  20. Coal slurry combustion and technology. Volume 2

    Energy Technology Data Exchange (ETDEWEB)

    1983-01-01

    Volume II contains papers presented at the following sessions of the Coal Slurry Combustion and Technology Symposium: (1) bench-scale testing; (2) pilot testing; (3) combustion; and (4) rheology and characterization. Thirty-three papers have been processed for inclusion in the Energy Data Base. (ATT)

  1. Defluidization in fluidized bed gasifiers using high-alkali content fuels

    DEFF Research Database (Denmark)

    Narayan, Vikas; Jensen, Peter Arendt; Henriksen, Ulrik Birk

    2016-01-01

    samples,agglomeration could be attributed to viscous silicate melts formed from reaction of inorganic alkalineand alkali earth species with silica from the bed particles. A mathematical model that addresses the defluidization behavior of alkali-rich samples was developed based on the experiments performed...... and calcium, which may form viscous melts that adhere on the surface of the colliding bed particles and bind them to form agglomerates. In this paper, studies were made to understand the behavior of inorganic elements (mainly K, Si and Ca) on agglomeration and de-fluidization of alkali rich bed...... in the bench-scale fluidized bed reactor as well as on results from literature. The model was then used topredict the de-fluidization behavior of alkali-rich bed material in a large-scale LTCFB gasifier....

  2. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Laing

    2005-10-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  3. Lignite chemical conversion in an indirect heat rotary kiln gasifier

    Directory of Open Access Journals (Sweden)

    Hatzilyberis Kostas S.

    2006-01-01

    Full Text Available The results on the gasification of Greek lignite using two indirect heat (allothermal pilot rotary kiln gasifiers are reported in the present work. The development of this new reactor-gasifier concept intended for solid fuels chemical conversion exploits data and experience gained from the following two pilot plants. The first unit A (about 100 kg/h raw lignite demonstrated the production of a medium heating value gas (12-13 MJ/Nm3 with quite high DAF (dry ash free coal conversions, in an indirect heat rotary gasifier under mild temperature and pressure conditions. The second unit B is a small pilot size unit (about 10 kg/h raw lignite comprises an electrically heated rotary kiln, is an operation flexible and exhibits effective phase mixing and enhanced heat transfer characteristics. Greek lignite pyrolysis and gasification data were produced from experiments performed with pilot plant B and the results are compared with those of a theoretical model. The model assumes a scheme of three consecutive-partly parallel processes (i. e. drying, pyrolysis, and gasification and predicts DAF lignite conversion and gas composition in relatively good agreement with the pertinent experimental data typical of the rotary kiln gasifier performance. Pilot plant B is currently being employed in lime-enhanced gasification studies aiming at the production of hydrogen enriched synthesis gas. Presented herein are two typical gas compositions obtain from lignite gasification runs in the presence or not of lime. .

  4. EFRT M12 Issue Resolution: Comparison of PEP and Bench-Scale Oxidative Leaching Results

    Energy Technology Data Exchange (ETDEWEB)

    Rapko, Brian M.; Brown, Christopher F.; Eslinger, Paul W.; Fountain, Matthew S.; Hausmann, Tom S.; Huckaby, James L.; Hanson, Brady D.; Kurath, Dean E.; Minette, Michael J.

    2009-08-14

    20 wt% solids using cross-flow ultrafiltration before the addition of caustic. For wastes that have significantly high chromium content, the caustic leaching and slurry dewatering is followed by adding sodium permanganate to UFP-VSL-T02A, and the slurry is subjected to oxidative leaching at nominally ambient temperature. The purpose of the oxidative leaching is to selectively oxidize the poorly alkaline-soluble Cr(III) believed to be the insoluble form in Hanford tank sludge to the much more alkaline-soluble Cr(VI), e.g., chromate. The work described in this report provides the test results that are related to the efficiency of the oxidative leaching process to support process modeling based on tests performed with a Hanford waste simulant. The tests were completed both at the lab-bench scale and in the PEP. The purpose of this report is to summarize the results from both scales that are related to oxidative leaching chemistry to support a scale factor for the submodels to be used in the G2 model, which predicts WTP operating performance. Owing to schedule constraints, the PEP test data to be included in this report are limited to those from Integrated Tests A (T01 A/B caustic leaching) and B (T02A caustic leaching).

  5. Treatment of waste gas containing low concentration of dimethyl sulphide (DMS) in a bench-scale biofilter.

    Science.gov (United States)

    Giri, B S; Mudliar, S N; Deshmukh, S C; Banerjee, S; Pandey, R A

    2010-04-01

    Biological treatment of dimethyl sulphide (DMS) was investigated in a bench-scale biofilter, packed with compost along with wood chips, and enriched with DMS degrading microorganism Bacillus sphaericus. The biofilter could remove 62-74% of the inlet DMS, at an optimum loading of 0.484 g/m(3)/h with optimum empty bed contact time (EBCT) of 384 s and an average moisture range of 65-70%. The biodegradative products of DMS were sulphide, thiosulphate and sulphate. Evaluation of microbiological status of the biofilter indicated the presence of other bacterial cultures viz. Paenibacillus polymyxa, and Bacillus megaterium, besides B. sphaericus. Copyright 2009 Elsevier Ltd. All rights reserved.

  6. Experience gained in pilot-scale and bench-scale fluidised beds processing

    CSIR Research Space (South Africa)

    Hadley, TD

    2006-02-01

    Full Text Available , considerable progress has been made. The earliest developments were in coal combustion. Work has been done on in-bed sulphur capture to reduce the sulphur dioxide off-gas content. Expertise in the design and commissioning of industrial-scale plants has led...

  7. Coal

    International Nuclear Information System (INIS)

    Teissie, J.; Bourgogne, D. de; Bautin, F.

    2001-12-01

    Coal world production represents 3.5 billions of tons, plus 900 millions of tons of lignite. 50% of coal is used for power generation, 16% by steel making industry, 5% by cement plants, and 29% for space heating and by other industries like carbo-chemistry. Coal reserves are enormous, about 1000 billions of tons (i.e. 250 years of consumption with the present day rate) but their exploitation will be in competition with less costly and less polluting energy sources. This documents treats of all aspects of coal: origin, composition, calorific value, classification, resources, reserves, production, international trade, sectoral consumption, cost, retail price, safety aspects of coal mining, environmental impacts (solid and gaseous effluents), different technologies of coal-fired power plants and their relative efficiency, alternative solutions for the recovery of coal energy (fuel cells, liquefaction). (J.S.)

  8. An update on field test results for an engineered refractory for slagging gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Dogan, O.N.; Alman, D.E.; Jablonski, P.D.; Hawk, J.A.

    2006-05-01

    The widespread commercial adaptation of slagging gasifier technology to produce power, fuel, and/or chemicals from coal will depend in large measure on the technology’s ability to prove itself both economic and reliable. Improvements in gasifier reliability, availability, and maintainability will in part depend on the development of improved performance structural materials with longer service life in this application. Current generation refractory materials used to line the air-cooled, slagging gasifier vessel, and contain the gasification reaction, often last no more than three to 18 months in commercial applications. The downtime required for tear-out and replacement of these critical materials contributes to gasifier on-line availabilities that fall short of targeted goals. In this talk we will discuss the development of an improved refractory material engineered by the NETL for longer service life in this application, and provide an update on recent field test results.

  9. The influence factor analyses of non-stable combustion in the ignition process of gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Kuang, Jian-ping; Zhang, Shi-cheng; Jie, Tao; Cao, Feng; Chen, Xu-si; Li, Hang; Liu, Yong-sun [ShangHai Marine diesel Engine Research Institute, Shanghai (China)

    2013-07-01

    The pulverized coal gasification technology is large-scale carried out in China for more than 10 years, and more and more coal gasification technology, such as SCGP, GSP, GE, indigenous gasifier, have been widely used in China. Ignition process is non-stable combustion process, which is the key process in the operation of gasifier. In ignition process of pulverized coal gasifier, the average temperature and pressure will increase to high level (about 800 C and 1 MPa) from the normal condition. In this paper, the trial furnace experiment have been carried out to study the non-stable flow and combustion characteristics in gasifier. The variety of the temperature and the shape of the flame with the pressure growing have been analyzed. These results show that the average temperature is increasing gradually at atmosphere pressure, while the high temperature region locates 100 mm away from the head of the ignition burner with a spindly shape. As the pressure goes up, the shapes of the flame shorten apparently, while the distance between the high temperature region and the head of the start-up burner decreases. Thereby, it is possible that the head of the start-up-burner will burning-out by the high temperature flame. Therefore, the pressure will tremendously influence the combustion process in gasifier, where the flame will change shortly and unstably.

  10. Treatment of Synthetic Wastewater Containing AB14 Pigment by Electrooxidation in both Pilot and Bench Scale Reactors

    Directory of Open Access Journals (Sweden)

    Jalal Basiri parsa

    2016-01-01

    Full Text Available The electrochemical oxidation process was used for the degradation of Acid Brown 14 in both bench and pilot scale reactors. The bench scale one with a working volume of 0.5 L was equipped with platinum plate used as the anode and stainless steel (SS-304 plates as the cathode. The pilot scale reactor had a volume of 9 L and was equipped with SS-304 plates used as both the anode and the cathode. Experiments were run using these reactors to investigate the two parameters of energy consumption and anode efficiency. The bench scale reactor was capable of removing 92% and 36% of the dye and COD, respectively, after 18 min of operation. The pilot scale reactor, however, was capable of removing 87% and 59% of the dye and the COD content, respectively, after 60 min of operation. The kinetic study of both the bench and pilot reactors for dye and COD removals showed that both processes followed a zero order kinetic.

  11. Bench-Scale and Pilot-Scale Treatment Technologies for the ...

    Science.gov (United States)

    Coal mine water (CMW) is typically treated to remove suspended solids, acidity, and soluble metals, but high concentrations of total dissolved solids (TDS) have been reported to impact the environment at several CMW discharge points. Consequently, various states have established TDS wastewater regulations and the US EPA has proposed a benchmark conductivity limit to reduce TDS impacts in streams near mining sites. Traditional CMW treatment effectively removes some TDS components, but is not effective in removing major salt ions due to their higher solubility. This paper describes the basic principles, effectiveness, advantages and disadvantages of various TDS removal technologies (adsorption, bioremediation, capacitive deionization, desalination, electro-chemical ion exchange, electrocoagulation, electrodialysis, ion exchange, membrane filtration, precipitation, and reverse osmosis) that have at least been tested in bench- and pilot-scale experiments. Recent discussions about new regulations to include total dissolved solids TDS) limits would propel interest in the TDS removal technologies focused on coal mine water. TDS removal is not a new concept and has been developed using different technologies for a number of applications, but coal mine water has unique characteristics (depending on the site, mining process, and solid-water-oxygen interactions), which make it unlikely to have a single technology predominating over others. What are some novel technolog

  12. Gasifiers optimized for fuel cell applications

    Science.gov (United States)

    Steinfeld, G.; Fruchtman, J.; Hauserman, W. B.; Lee, A.; Meyers, S. J.

    Conventional coal gasification carbonate fuel cell systems are typically configured so that the fuel gas is primarily hydrogen, carbon monoxide, and carbon dioxide, with waste heat recovery for process requirements and to produce additional power in a steam bottoming cycle. These systems make use of present day gasification processes to produce the low to medium Btu fuel gas which in turn is cleaned up and consumed by the fuel cell. These conventional gasification/fuel cell systems have been studied in recent years projecting system efficiencies of 45-53 percent (HHV). Conventional gasification systems currently available evolved as stand-alone systems producing low to medium Btu gas fuel gas. The requirements of the gasification process dictates high temperatures to carry out the steam/carbon reaction and to gasify the tars present in coal. The high gasification temperatures required are achieved by an oxidant which consumes a portion of the feed coal to provide the endothermic heat required for the gasification process. The thermal needs of this process result in fuel gas temperatures that are higher than necessary for most end use applications, as well as for gas cleanup purposes. This results in some efficiency and cost penalties. This effort is designed to study advanced means of power generation by integrating the gasification process with the unique operating characteristics of carbonate fuel cells to achieve a more efficient and cost effective coal based power generating system. This is to be done by altering the gasification process to produce fuel gas compositions which result in more efficient fuel cell operation and by integrating the gasification process with the fuel cell as shown in Figure 2. Low temperature catalytic gasification was chosen as the basis for this effort due to the inherent efficiency advantages and compatibility with fuel cell operating temperatures.

  13. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Jun Wei

    2005-03-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  14. Bolivia: A Gasified Democracy

    Directory of Open Access Journals (Sweden)

    Willem Assies

    2004-04-01

    Full Text Available In October 2003 a wave of popular protest  brought down the Sánchez de Lozada government  in Bolivia. The intention to export natural gas to  the United States and Mexico triggered the protests, but actually stood for widespread discontent  with the Sánchez de Lozada government, the  preceding governments and the economic policies  pursued since 1985. The events belie the opinion  of various students of the Latin American democratic transitions who held that Bolivian democracy  was on its way towards consolidation and suggest that the recent inquiries into the quality of Latin  American democracies may point a way ahead in  rethinking democracy in the region. Taking such  assessments as a reference, this article reviews the  ‘gas war’ and looks at the Bolivian political regime as it has functioned over the past decades. It  will be argued that the ‘pacted democracy’, that  until now sustained institutionality, and the economic model adopted in 1985 have excluded an  important part of the population, both in political terms and where poverty alleviation and equity is  concerned. Increasing popular protest has been  met with increasing repression, which gradually  turned Bolivia into a ‘democradura’, or a ‘gasified  democracy’ that relies on teargas and bullets to  uphold itself. At present the country finds itself at  a crossroads. It either may reinvent democracy or  become an institutionalized ‘democradura’. Resumen: Bolivia: una democracia gasificadaEn octubre de 2003 una ola de protesta popular  llevó a la caída del gobierno de Sánchez de Lozada en Bolivia. La intención de exportar gas natural a los Estados Unidos y México gatilló dichas  protestas, aunque en realidad reflejaron un descontento general con el gobierno Sánchez de  Lozada, los gobiernos anteriores y las políticas  económicas implementadas desde 1985. Los  sucesos desmienten la opinión de varios analistas  de las

  15. Dry syngas purification process for coal gas produced in oxy-fuel type integrated gasification combined cycle power generation with carbon dioxide capturing feature.

    Science.gov (United States)

    Kobayashi, Makoto; Akiho, Hiroyuki

    2017-12-01

    Electricity production from coal fuel with minimizing efficiency penalty for the carbon dioxide abatement will bring us sustainable and compatible energy utilization. One of the promising options is oxy-fuel type Integrated Gasification Combined Cycle (oxy-fuel IGCC) power generation that is estimated to achieve thermal efficiency of 44% at lower heating value (LHV) base and provide compressed carbon dioxide (CO 2 ) with concentration of 93 vol%. The proper operation of the plant is established by introducing dry syngas cleaning processes to control halide and sulfur compounds satisfying tolerate contaminants level of gas turbine. To realize the dry process, the bench scale test facility was planned to demonstrate the first-ever halide and sulfur removal with fixed bed reactor using actual syngas from O 2 -CO 2 blown gasifier for the oxy-fuel IGCC power generation. Design parameter for the test facility was required for the candidate sorbents for halide removal and sulfur removal. Breakthrough test was performed on two kinds of halide sorbents at accelerated condition and on honeycomb desulfurization sorbent at varied space velocity condition. The results for the both sorbents for halide and sulfur exhibited sufficient removal within the satisfactory short depth of sorbent bed, as well as superior bed conversion of the impurity removal reaction. These performance evaluation of the candidate sorbents of halide and sulfur removal provided rational and affordable design parameters for the bench scale test facility to demonstrate the dry syngas cleaning process for oxy-fuel IGCC system as the scaled up step of process development. Copyright © 2017 Elsevier Ltd. All rights reserved.

  16. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Alireza Rezaie; Xiaoting Liang; Musa Karakus; Jun Wei

    2005-12-01

    The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected or developed that reacted with the gasifier environment to form protective surfaces in

  17. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang

    2005-10-01

    The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected/developed that either react with the gasifier environment to form protective surfaces in

  18. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick; Musa Karakus; Alireza Rezaie

    2004-03-30

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  19. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

    2004-07-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  20. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

    2004-10-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  1. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

    2005-01-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  2. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

    2005-04-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  3. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang

    2005-07-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  4. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr.; Alireza Rezaie

    2004-04-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  5. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr.; Alireza Rezaie

    2003-12-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LFHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  6. Bench Scale Process for Low Cost CO2 Capture Using a PhaseChanging Absorbent: Techno-Economic Analysis Topical Report

    Energy Technology Data Exchange (ETDEWEB)

    Miebach, Barbara [GE Global Research, Niskayuna, New York (United States); McDuffie, Dwayne [GE Global Research, Niskayuna, New York (United States); Spiry, Irina [GE Global Research, Niskayuna, New York (United States); Westendorf, Tiffany [GE Global Research, Niskayuna, New York (United States)

    2017-01-27

    The objective of this project is to design and build a bench-scale process for a novel phase-changing CO2 capture solvent. The project will establish scalability and technical and economic feasibility of using a phase-changing CO2 capture absorbent for post-combustion capture of CO2 from coal-fired power plants with 90% capture efficiency and 95% CO2 purity at a cost of $40/tonne of CO2 captured by 2025 and a cost of <$10/tonne of CO2 captured by 2035. This report presents system and economic analysis for a process that uses a phase changing aminosilicone solvent to remove CO2 from pulverized coal (PC) power plant flue gas. The aminosilicone solvent is a pure 1,3-bis(3-aminopropyl)-1,1,3,3-tetramethyldisiloxane (GAP-0). Performance of the phase-changing aminosilicone technology is compared to that of a conventional carbon capture system using aqueous monoethanolamine (MEA). This analysis demonstrates that the aminosilicone process has significant advantages relative to an MEA-based system. The first-year CO2 removal cost for the phase-changing CO2 capture process is $52.1/tonne, compared to $66.4/tonne for the aqueous amine process. The phase-changing CO2 capture process is less costly than MEA because of advantageous solvent properties that include higher working capacity, lower corrosivity, lower vapor pressure, and lower heat capacity. The phase-changing aminosilicone process has approximately 32% lower equipment capital cost compared to that of the aqueous amine process. However, this solvent is susceptible to thermal degradation at CSTR desorber operating temperatures, which could add as much as $88/tonne to the CO2 capture cost associated with solvent makeup. Future work is focused on mitigating this critical risk by developing an advanced low-temperature desorber that can deliver comparable desorption performance and significantly reduced

  7. The formation of impurities in fluidized-bed gasification of biomass, peat and coal; Epaepuhtauksien muodostuminen leijukerroskaasutuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E.; Laatikainen-Luntama, J.; Kurkela, M.; Leppaelahti, J.; Koljonen, T.; Oesch, P. [VTT Energy, Espoo (Finland); Alen, R. [Jyvaeskylae Univ. (Finland)

    1996-12-01

    The objective of this three-year-long project was to study the effects of different process parameters and bed materials on the formation of impurities in pressurized fluidized-bed gasification. The main emphasis of the project was focused on the formation of tars and nitrogen compounds in wood, peat and coal gasification. The aims of the research were to find out such operating conditions, where the formation of problematic high-molecular-weight tars can be minimised and to create a better understanding on the fate of fuel nitrogen in fluidized-bed gasifiers. Main part of the research was carried out in a bench-scale pressurised fluidized-bed reactor (ID 30 mm), where the effects of pressure, temperature, gas atmosphere and bed material were studied with different feedstocks. Most of the test series were carried out using the same feedstocks as earlier used in the PDU-scale fluidized-bed gasification tests of VTT (pine wood, pine bark, wheat straw, two peats, Rhenish brown coal, Polish and Illinois No.6 bituminous coals). The effects of operating parameters on the product yields (gas components, tars, char) were first studied under inert nitrogen atmosphere. The conversion of fuel nitrogen into ammonia and HCN were also determined for the different feedstocks over the different operating conditions. These studies showed that ammonia is the main fixed nitrogen compound of fluidized-bed pyrolysis with all the feedstocks studied. The conversions of fuel nitrogen into ammonia and HCN was highest with the high volatile fuels and lowest with the two hard coals. Gas atmosphere had a dramatic effect on the conversion of fuel nitrogen; much higher ammonia yields were determined in real gasification gas atmosphere than in inert pyrolysis carried out in N{sub 2} or Argon atmosphere. In addition to the pressurised fluidized-bed pyrolysis tests, laboratory scale pyrolysis research was carried out in order to compare the pyrolysis behaviour of the different feedstocks

  8. Biomass-oxygen gasification in a high-temperature entrained-flow gasifier.

    Science.gov (United States)

    Zhou, Jinsong; Chen, Qing; Zhao, Hui; Cao, Xiaowei; Mei, Qinfeng; Luo, Zhongyang; Cen, Kefa

    2009-01-01

    The technology associated with indirect biomass liquefaction is currently arousing increased attention, as it could ensure a supply of transportation fuels and reduce the use of petroleum. The characteristics of biomass-oxygen gasification in a bench-scale laminar entrained-flow gasifier were studied in the paper. Experiments were carried out to investigate the influence of some key factors, including reaction temperature, residence time and oxygen/biomass ratio, on the gasification. The results indicated that higher temperature favored H2 and CO production. Cold gas efficiency was improved by N10% when the temperature was increased from 1000 to 1400 degrees C. The carbon conversion increased and the syngas quality was improved with increasing residence time. A shorter residence resulted in incomplete gasification. An optimal residence time of 1.6 s was identified in this study. The introduction of oxygen to the gasifier strengthened the gasification and improved the carbon conversion, but lowered the lower heating value and the H2/CO ratio of the syngas. The optimal oxygen/biomass ratio in this study was 0.4. The results of this study will help to improve our understanding of syngas production by biomass high-temperature gasification.

  9. Coal

    International Nuclear Information System (INIS)

    Muir, D.A.

    1991-01-01

    It is estimated that World coal trade remained strong during the second quarter of 1991, with contributing factors including unseasonally large shipments to Japan for power generation, sustained Japanese steel production at around 112 Mt and some buildup in stocks in that country. Purchases by North Asian and European consumers also remained high. At the same time Soviet output and exports declined because of strikes and political unrest. In addition, exportable supplies in Poland fell. As a result the demand for Indonesian coal increased, and Australia exported larger than previously expected quantities of coal. ills

  10. Experimental and modelling studies on continuous synthesis and refining of biodiesel in a dedicated bench scale unit using centrifugal contactor separator technology

    NARCIS (Netherlands)

    Abduh, Muhammad Yusuf; Martinez, Alberto Fernandez; Kloekhorst, Arjan; Manurung, Robert; Heeres, Hero J.

    Continuous synthesis and refining of biodiesel (FAME) using a laboratory scale bench scale unit was explored. The unit consists of three major parts: (i) a continuous centrifugal contactor separator (CCCS) to perform the reaction between sunflower oil and methanol; (ii) a washing unit for the crude

  11. Crucible melts and bench-scale ISV [in situ vitrification] tests on simulated wastes in INEL [Idaho National Engineering Laboratory] soils

    International Nuclear Information System (INIS)

    Farnsworth, R.K.; Oma, K.H.; Reimus, M.A.H.

    1990-05-01

    This report summarizes the results of eight crucible melt tests and three bench-scale in situ vitrification (ISV) test that were performed on simulated metals/soils mixtures containing actual site soils from the Idaho National Engineering Laboratory (INEL). The crucible melt and bench-scale ISV tests are a part of efforts by the Pacific Northwest Laboratory (PNL) to assist the INEL in conducting a treatability study on ISV for application to the mixed waste buried at the INEL subsurface disposal area (SDA). The crucible melt tests were performed to evaluate the effect of various chemical additives and metal oxidation techniques on soil melting temperatures, melt viscosities, metals versus electrode oxidation potentials, and metals incorporation in the glass. The bench-scale ISV tests were performed to supplement the existing ISV data base with information on certain hazardous materials that have not been adequately evaluated in previous ISV tests. These materials included five EP toxicity metals, various volatile organic materials fixed in a cementitious matrix [including carbon tetrachloride (CCl 4 ), trichloroethylene (TCE), and tetrachloroethylene (PCE)], and asbestos. In addition, the bench-scale test were used to evaluated the effect of the proposed chemical additive on ISV processing performance and product quality. 8 refs., 24 figs., 19 tabs

  12. Catalytic Combustion of Gasified Waste

    Energy Technology Data Exchange (ETDEWEB)

    Kusar, Henrik

    2003-09-01

    This thesis concerns catalytic combustion for gas turbine application using a low heating-value (LHV) gas, derived from gasified waste. The main research in catalytic combustion focuses on methane as fuel, but an increasing interest is directed towards catalytic combustion of LHV fuels. This thesis shows that it is possible to catalytically combust a LHV gas and to oxidize fuel-bound nitrogen (NH{sub 3}) directly into N{sub 2} without forming NO{sub x} The first part of the thesis gives a background to the system. It defines waste, shortly describes gasification and more thoroughly catalytic combustion. The second part of the present thesis, paper I, concerns the development and testing of potential catalysts for catalytic combustion of LHV gases. The objective of this work was to investigate the possibility to use a stable metal oxide instead of noble metals as ignition catalyst and at the same time reduce the formation of NO{sub x} In paper II pilot-scale tests were carried out to prove the potential of catalytic combustion using real gasified waste and to compare with the results obtained in laboratory scale using a synthetic gas simulating gasified waste. In paper III, selective catalytic oxidation for decreasing the NO{sub x} formation from fuel-bound nitrogen was examined using two different approaches: fuel-lean and fuel-rich conditions. Finally, the last part of the thesis deals with deactivation of catalysts. The various deactivation processes which may affect high-temperature catalytic combustion are reviewed in paper IV. In paper V the poisoning effect of low amounts of sulfur was studied; various metal oxides as well as supported palladium and platinum catalysts were used as catalysts for combustion of a synthetic gas. In conclusion, with the results obtained in this thesis it would be possible to compose a working catalytic system for gas turbine application using a LHV gas.

  13. Simultaneous removal of H{sub 2}S and NH{sub 3} from coal gas. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Gangwal, S.K.; Portzer, J.W.

    1998-05-01

    Hydrogen sulfide (H{sub 2}S) and ammonia (NH{sub 3}) are the primary sulfur and nitrogen contaminants released when coal is gasified. Before coal gas can be utilized in an integrated gasification combined cycle (IGCC) plant to produce electricity, these contaminants need to be removed. The objective of this research was to develop sorbent-catalysts with the ability to simultaneously remove H{sub 2}S and NH{sub 3} from coal gas. Microreactor tests with HART-49, a zinc-based sorbent-catalyst with Ni, Co, and Mo as catalyst additives, showed that this material had the potential to remove 90% NH{sub 3} and reduce H{sub 2}S to <20 ppmv at 1 atm and 550 to 700 C. HART-49 was prepared in attrition-resistant fluidizable form (HART-56) using up to 75 wt% binder. Bench-scale fluidized-bed multicycle tests were conducted with the attrition-resistant sorbent-catalyst, HART-56, at 20 atm and 550 C. The H{sub 2}S and NH{sub 3} removal performance over the first two cycles was good in the presence of 5% steam but deteriorated thereafter when steam level was increased to 15%. The results point to a complex mechanism for simultaneous H{sub 2}S and NH{sub 3} removal, potentially involving both chemisorption and catalytic decomposition of NH{sub 3}. Further research and development is needed to develop a sorbent-catalyst for simultaneous H{sub 2}S and NH{sub 3} removal at IGCC hot-gas cleanup conditions.

  14. In-situ biogas upgrading during anaerobic digestion of food waste amended with walnut shell biochar at bench scale.

    Science.gov (United States)

    Linville, Jessica L; Shen, Yanwen; Ignacio-de Leon, Patricia A; Schoene, Robin P; Urgun-Demirtas, Meltem

    2017-06-01

    A modified version of an in-situ CO 2 removal process was applied during anaerobic digestion of food waste with two types of walnut shell biochar at bench scale under batch operating mode. Compared with the coarse walnut shell biochar, the fine walnut shell biochar has a higher ash content (43 vs. 36 wt%) and higher concentrations of calcium (31 vs. 19 wt% of ash), magnesium (8.4 vs. 5.6 wt% of ash) and sodium (23.4 vs. 0.3 wt% of ash), but a lower potassium concentration (0.2 vs. 40% wt% of ash). The 0.96-3.83 g biochar (g VS added ) -1 fine walnut shell biochar amended digesters produced biogas with 77.5%-98.1% CH 4 content by removing 40%-96% of the CO 2 compared with the control digesters at mesophilic and thermophilic temperature conditions. In a direct comparison at 1.83 g biochar (g VS added ) -1 , the fine walnut shell biochar amended digesters (85.7% CH 4 content and 61% CO 2 removal) outperformed the coarse walnut shell biochar amended digesters (78.9% CH 4 content and 51% CO 2 removal). Biochar addition also increased alkalinity as CaCO 3 from 2800 mg L -1 in the control digesters to 4800-6800 mg L -1 , providing process stability for food waste anaerobic digestion.

  15. PNNL Report on the Development of Bench-scale CFD Simulations for Gas Absorption across a Wetted Wall Column

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Chao; Xu, Zhijie; Lai, Canhai; Whyatt, Greg A.; Marcy, Peter; Gattiker, J. R.; Sun, Xin

    2016-05-01

    This report is prepared for the demonstration of hierarchical prediction of carbon capture efficiency of a solvent-based absorption column. A computational fluid dynamics (CFD) model is first developed to simulate the core phenomena of solvent-based carbon capture, i.e., the CO2 physical absorption and chemical reaction, on a simplified geometry of wetted wall column (WWC) at bench scale. Aqueous solutions of ethanolamine (MEA) are commonly selected as a CO2 stream scrubbing liquid. CO2 is captured by both physical and chemical absorption using highly CO2 soluble and reactive solvent, MEA, during the scrubbing process. In order to provide confidence bound on the computational predictions of this complex engineering system, a hierarchical calibration and validation framework is proposed. The overall goal of this effort is to provide a mechanism-based predictive framework with confidence bound for overall mass transfer coefficient of the wetted wall column (WWC) with statistical analyses of the corresponding WWC experiments with increasing physical complexity.

  16. Bench scale synthesis of p-hydroxybenzoic acid using whole-cell nitrilase of Gordonia terrae mutant E9.

    Science.gov (United States)

    Kumar, Vijay; Kumar, Virender; Thakur, Neerja; Bhalla, Tek Chand

    2015-07-01

    Mutants of Gordonia terrae were generated using chemical mutagens for better activity, stability and higher substrate/product tolerance of its nitrilase enzyme. Mutant E9 showed two-time increase in activity and tolerated p-hydroxybenzonitrile (p-HBN) up to 50 mM. Response surface methodology and inducer mediation approach further enhanced the production of enzyme to 2.5-fold. The bench scale production of p-hydroxybenzoic acid (p-HBA) was carried out in a fed-batch reaction (500-mL scale) using whole-cell nitrilase of mutant E9 in 0.1 M potassium phosphate buffer (pH 8.0) at 40 °C. Total six feedings each at an interval of 45 min resulted in accumulation of 360 mM (21.6 g) of p-HBA with a purity of 99%. The catalytic and volumetric productivity of bioprocess using mutant G. terrae was improved to 1.8 g h(-1) g DCW (-1) and 43.2 g L(-1), respectively, from 0.78 g h(-1) g DCW (-1) and 28.8 g L(-1) using resting cells of wild strain. K m and V max of purified nitrilase from mutant E9 were 55 U mg(-1) and 1.8 mM for p-HBN with a higher turnover number of 36 s(-1) × 10(-3).

  17. Modeling a bench-scale alternating aerobic/anoxic activated sludge system for nitrogen removal using a modified ASM1.

    Science.gov (United States)

    Kim, Hyunook; Noh, Soohong; Colosimo, Mark

    2009-07-01

    The Activated Sludge Model No. 1 (ASM1), developed by The International Association of Water Pollution Research and Control, was applied to model dynamics of NH4+, and NO3- in a bench scale alternating aerobic-anoxic (AAA) activated sludge system for nitrogen removal. The model was modified by eliminating inert soluble COD (S(I)) and inert particulate COD (X(I)) from the model's state variables as these two variables are not involved in any biological reaction and are not readily measurable with conventional routine COD analysis. It was assumed that the soluble COD and particulate COD of wastewater represent readily biodegradable COD (S(S)) and slowly biodegradable (X(S)) in the model, respectively. In addition, alkalinity was also removed from the model, since alkalinity of an AAA system remains stable due to the cyclic modes of the system. Even with the elimination of the three state variables and the assumption made, the model could reasonably predict the NH4+ and NO3- dynamics of the AAA system, and effluent NH4+ and NO3- concentrations with adjustment of only a few kinetic parameters. Compared to the original ASM1, it is expected that the modified ASM1 presented in this study can be more easily utilized by engineers in designing or operating an AAA system in practice, since it requires simple characterization of wastewater COD.

  18. 15N NMR investigation of the reduction and binding of TNT in an aerobic bench scale reactor simulating windrow composting

    Science.gov (United States)

    Thorn, K.A.; Pennington, J.C.; Hayes, C.A.

    2002-01-01

    T15NT was added to a soil of low organic carbon content and composted for 20 days in an aerobic bench scale reactor. The finished whole compost and fulvic acid, humic acid, humin, and lignocellulose fractions extracted from the compost were analyzed by solid-state CP/MAS and DP/MAS 15N NMR. 15N NMR spectra provided direct spectroscopic evidence for reduction of TNT followed by covalent binding of the reduced metabolites to organic matter of the composted soil, with the majority of metabolite found in the lignocellulose fraction, by mass also the major fraction of the compost. In general, the types of bonds formed between soil organic matter and reduced TNT amines in controlled laboratory reactions were observed in the spectra of the whole compost and fractions, confirming that during composting TNT is reduced to amines that form covalent bonds with organic matter through aminohydroquinone, aminoquinone, heterocyclic, and imine linkages, among others. Concentrations of imine nitrogens in the compost spectra suggestthat covalent binding bythe diamines 2,4DANT and 2,6DANT is a significant process in the transformation of TNT into bound residues. Liquid-phase 15N NMR spectra of the fulvic acid and humin fractions provided possible evidence for involvement of phenoloxidase enzymes in covalent bond formation.

  19. Production of uranium hexafluoride by the catalysed fluorox process: pilot plant and supporting bench-scale studies

    International Nuclear Information System (INIS)

    Janov, J.; Charlton, B.G.; LePage, A.H.; Vilkaitis, V.K.

    1982-04-01

    The feasibility of producing UF 6 by the catalysed reaction of UF 4 with oxygen (the Fluorox process) was investigated in a 150 mm diameter fluidised bed reactor and in supporting bench-scale experiments. The rate of the Fluorox reaction in batch experiments was increased by an order of magnitude with 1 to 5 per cent catalyst (containing 3 to 4 per cent platinum on alumina). The maximum UF 6 production rate at 650 deg. C was 0.9 kg h -1 . However, the platinum catalyst was completely poisoned after production of only 1 and 20 kg UF 6 per kg of catalyst when using respectively French and British UF 4 . Regeneration of the catalyst was demonstrated to be technically feasible by washing with water or ammonium oxalate solution or treating with hydrogen and hydrogen fluoride at 350-650 deg. C. However, since the very fast rate of poisoning would necessitate higher catalyst concentrations and/or frequent regeneration, the catalysed Fluorox process in unlikely to be economically competitive with the direct fluorination of UF 4

  20. Inactivation of Escherichia coli by ozone under bench-scale plug flow and full-scale hydraulic conditions.

    Science.gov (United States)

    Smeets, P W M H; van der Helm, A W C; Dullemont, Y J; Rietveld, L C; van Dijk, J C; Medema, G J

    2006-10-01

    To determine the disinfection efficacy of ozonation, water companies can apply several disinfection calculation methods. The goal of this study was to evaluate the use of the T10 and continuous stirred tank reactor (CSTR) method to extrapolate inactivation rates of ozone sensitive microorganisms observed in laboratory tests to full-scale ozonation in drinking water treatment. The inactivation efficacy of the ozonation at the Amsterdam water treatment works was assessed by determining Escherichia coli concentrations in large volume samples before and after ozonation over a period of 1 year. The inactivation of dosed E. coli WR1 was tested in a bench-scale dissolved ozone plug flow reactor (DOPFR) on the same feed water as the full-scale ozonation in which a concentrated ozone solution in Milli-Q water was dosed. Applying the T10 method on the inactivation rates observed in the DOPFR strongly overestimated the inactivation capacity of the full-scale ozonation. The expected inactivation based on the CSTR method (LT2ESWTR) approached the observed inactivation at full-scale. Therefore, the CSTR method should be preferred to calculate inactivation of ozone sensitive organisms such as E. coli, viruses, Giardia and Campylobacter by full-scale ozonation.

  1. Bench-scale study of active mine water treatment using cement kiln dust (CKD) as a neutralization agent.

    Science.gov (United States)

    Mackie, Allison L; Walsh, Margaret E

    2012-02-01

    The overall objective of this study was to investigate the potential impact on settled water quality of using cement kiln dust (CKD), a waste by-product, to replace quicklime in the active treatment of acidic mine water. Bench-scale experiments were conducted to evaluate the treatment performance of calcium hydroxide (Ca(OH)(2)) slurries generated using four different CKD samples compared to a control treatment with quicklime (CaO) in terms of reducing acidity and metals concentrations in acid mine drainage (AMD) samples taken from the effluent of a lead/zinc mine in Atlantic Canada. Results of the study showed that all of the CKD samples evaluated were capable of achieving greater than 97% removal of total zinc and iron. The amount of solid alkaline material required to achieve pH targets required for neutralization of the AMD was found to be higher for treatment with the CKD slurries compared to the quicklime slurry control experiments, and varied linearly with the free lime content of the CKD. The results of this study also showed that a potential benefit of treating mine water with CKD could be reduced settled sludge volumes generated in the active treatment process, and further research into the characteristics of the sludge generated from the use of CKD-generated calcium hydroxide slurries is recommended. Copyright © 2011 Elsevier Ltd. All rights reserved.

  2. Bench-scale study of the effect of phosphate on an aerobic iron oxidation plant for mine water treatment.

    Science.gov (United States)

    Tischler, Judith S; Wiacek, Claudia; Janneck, Eberhard; Schlömann, Michael

    2014-01-01

    At the opencast pit Nochten acidic iron- and sulfate-rich mine waters are treated biotechnologically in a mine-water treatment plant by microbial iron oxidation. Due to the low phosphate concentration in such waters the treatment plant was simulated in bench-scale to investigate the influence of addition of potassium dihydrogen phosphate on chemical and biological parameters of the mine-water treatment. As a result of the phosphate addition the number of cells increased, which resulted in an increase of the iron oxidation rate in the reactor with phosphate addition by a factor of 1.7 compared to a reference approach without phosphate addition. Terminal restriction fragment length polymorphism (T-RFLP) analysis during the cultivation revealed a shift of the microbial community depending on the phosphate addition. While almost exclusively iron-oxidizing bacteria related to "Ferrovum" sp. were detected with phosphate addition, the microbial community was more diverse without phosphate addition. In the latter case, iron-oxidizing bacteria ("Ferrovum" sp., Acidithiobacillus spp.) as well as non-iron-oxidizing bacteria (Acidiphilium sp.) were identified. Copyright © 2013 Elsevier Ltd. All rights reserved.

  3. Thermochemical water-splitting cycle, bench-scale investigations, and process engineering. Final report, February 1977-December 31, 1981

    Energy Technology Data Exchange (ETDEWEB)

    Norman, J.H.; Besenbruch, G.E.; Brown, L.C.; O' Keefe, D.R.; Allen, C.L.

    1982-05-01

    The sulfur-iodine water-splitting cycle is characterized by the following three reactions: 2H/sub 2/O + SO/sub 2/ + I/sub 2/ ..-->.. H/sub 2/SO/sub 4/ + 2HI; H/sub 2/SO/sub 4/ ..-->.. H/sub 2/O + SO/sub 2/ + 1/2 O/sub 2/; and 2HI ..-->.. H/sub 2/ + I/sub 2/. This cycle was developed at General Atomic after several critical features in the above reactions were discovered. These involved phase separations, catalytic reactions, etc. Estimates of the energy efficiency of this economically reasonable advanced state-of-the-art processing unit produced sufficiently high values (to approx.47%) to warrant cycle development effort. The DOE contract was largely directed toward the engineering development of this cycle, including a small demonstration unit (CLCD), a bench-scale unit, engineering design, and costing. The work has resulted in a design that is projected to produce H/sub 2/ at prices not yet generally competitive with fossil-fuel-produced H/sub 2/ but are projected to be favorably competitive with respect to H/sub 2/ from fossil fuels in the future.

  4. Dynamics of bacterial populations during bench-scale bioremediation of oily seawater and desert soil bioaugmented with coastal microbial mats.

    Science.gov (United States)

    Ali, Nidaa; Dashti, Narjes; Salamah, Samar; Sorkhoh, Naser; Al-Awadhi, Husain; Radwan, Samir

    2016-03-01

    This study describes a bench-scale attempt to bioremediate Kuwaiti, oily water and soil samples through bioaugmentation with coastal microbial mats rich in hydrocarbonoclastic bacterioflora. Seawater and desert soil samples were artificially polluted with 1% weathered oil, and bioaugmented with microbial mat suspensions. Oil removal and microbial community dynamics were monitored. In batch cultures, oil removal was more effective in soil than in seawater. Hydrocarbonoclastic bacteria associated with mat samples colonized soil more readily than seawater. The predominant oil degrading bacterium in seawater batches was the autochthonous seawater species Marinobacter hydrocarbonoclasticus. The main oil degraders in the inoculated soil samples, on the other hand, were a mixture of the autochthonous mat and desert soil bacteria; Xanthobacter tagetidis, Pseudomonas geniculata, Olivibacter ginsengisoli and others. More bacterial diversity prevailed in seawater during continuous than batch bioremediation. Out of seven hydrocarbonoclastic bacterial species isolated from those cultures, only one, Mycobacterium chlorophenolicum, was of mat origin. This result too confirms that most of the autochthonous mat bacteria failed to colonize seawater. Also culture-independent analysis of seawater from continuous cultures revealed high-bacterial diversity. Many of the bacteria belonged to the Alphaproteobacteria, Flavobacteria and Gammaproteobacteria, and were hydrocarbonoclastic. Optimal biostimulation practices for continuous culture bioremediation of seawater via mat bioaugmentation were adding the highest possible oil concentration as one lot in the beginning of bioremediation, addition of vitamins, and slowing down the seawater flow rate. © 2016 The Author. Microbial Biotechnology published by John Wiley & Sons Ltd and Society for Applied Microbiology.

  5. Business venture-analysis case study relating to the manufacture of gas turbines for the generation of utility electric power. Volume II. Private sector and public sector venture studies. Final report. [Use of coal gasifier with combined gas and steam system

    Energy Technology Data Exchange (ETDEWEB)

    Davison, W.R.

    1978-05-05

    Increasing national attention is being directed toward the search for clean, efficient, and reliable energy-conversion systems, capable of using abundant indigenous fuels such as coal, for generation of utility electric power. A prime candidate in this area is the combined gas and steam (COGAS) system employing a high-temperature gas turbine with a steam-turbine bottoming cycle, fed by a coal gasifier. This program demonstrates the use of a logical and consistent venture-analysis methodology which could also be applied to investigate other high-technology, energy-conversion systems that have yet to reach a state of commercialization but which are of significant interest to the U.S. Government. The venture analysis was performed by using a computer to model the development, production, sales, and in-service development phases of programs necessary to introduce new gas turbines in COGAS systems. The simulations were produced in terms of estimated cash flows, rates of returns, and risks which a manufacturer would experience. Similar simulations were used to estimate public-sector benefits resulting from the lower cost of power and improved environment gained from the use of COGAS systems rather than conventional systems. The study shows that substantial social benefits could be realized and private investment would be made by the gas-turbine manufacturers if an infusion of external funds were made during key portions of the gas-turbine development program. It is shown that there is substantial precedent for such public assistance to make possible economic and environmental benefits that otherwise would not be possible. 42 references.

  6. System overview and characterization of a high-temperature, high-pressure, entrained-flow, laboratory-scale gasifier

    Science.gov (United States)

    Kelley, Madison A.; Jakulewicz, Micah S.; Dreyer, Christopher B.; Parker, Terence E.; Porter, Jason M.

    2015-05-01

    The high-temperature, high-pressure, entrained-flow, laboratory-scale gasifier at the Colorado School of Mines, including the primary systems and the supporting subsystems, is presented. The gasifier is capable of operating at temperatures and pressures up to 1650 °C and 40 bar. The heated section of the reactor column has an inner diameter of 50 mm and is 1 m long. Solid organic feedstock (e.g., coal, biomass, and solid waste) is ground into batches with particle sizes ranging from 25 to 90 μm and is delivered to the reactor at feed rates of 2-20 g/min. The maximum useful power output of the syngas is 10 kW, with a nominal power output of 1.2 kW. The initial characterization and demonstration results of the gasifier system with a coal feedstock are also reported.

  7. The Low temperature CFB gasifier

    DEFF Research Database (Denmark)

    Stoholm, P.; Nielsen, Rasmus Glar; Fock, Martin W.

    2003-01-01

    The Low Temperature Circulating Fluidised Bed (LT-CFB) gasification process aims at avoiding problems due to ash deposition and agglomeration when using difficult fuels such as agricultural biomass and many waste materials. This, as well as very simple gas cleaning, is achieved by pyrolysing...... the fuel at around 650?C in a CFB reaction chamber and subsequently gasifying the char at around 730oC in a slowly fluidised bubbling bed chamber located in the CFB particle recirculation path. In this paper the novel LT-CFB concept is further described together with the latest test results from the 50 k......W LT-CFB test plant located at the Technical University of Denmark. In the latest 10-hour experiment the fuel was wheat straw containing 1,3-1,6% potassium, 0,6% chlorine and 12,2% ash (dry basis), and the bed material was ordinary silica sand without additives. The bed material was reused from 45...

  8. Effect of temperature downshifts on a bench-scale hybrid A/O system: Process performance and microbial community dynamics.

    Science.gov (United States)

    Zhou, Hexi; Li, Xiangkun; Chu, Zhaorui; Zhang, Jie

    2016-06-01

    Effect of temperature downshifts on process performance and bacterial community dynamics was investigated in a bench-scale hybrid A/O system treating real domestic wastewater. Results showed that the average COD removal in this system reached 90.5%, 89.1% and 90.3% for Run 1 (25 °C), Run 2 (15 °C) and Run 3 (10 °C), respectively, and variations in temperature barely affected the effluent COD concentration. The average removal efficiencies of NH4(+)-N were 98.4%, 97.8%, 95.7%, and that of TN were 77.1%, 61.8%, 72% at 25 °C, 15 °C and 10 °C, respectively. Although the hybrid system was subjected to low temperature, this process effectively removed NH4(+)-N and TN even at 10 °C with the average effluent concentrations of 2.4 mg/L and 14.3 mg/L, respectively. Results from high-throughput sequencing analysis revealed that when the operation temperature decreased from 25 °C to 10 °C, the richness and diversity indexes of the system decreased in the sludge samples, while underwent an increase in the biofilm samples. Furthermore, the major heterotrophic bacteria consisted of Lewinella, Lutimonas, Chitinophaga and Fluviicola at 10 °C, which could be central to effective COD removal at low temperature. Additionally, Azospira, one denitrifying-related genus increased from 0.4% to 4.45% in the biofilm samples, with a stable TN removal in response to temperature downshifts. Nitrosomonas and Nitrospira increased significantly in the biofilm samples, implying that the attached biofilm contributed to more nitrification at low temperature. Copyright © 2016 Elsevier Ltd. All rights reserved.

  9. Destruction of hazardous and mixed wastes using mediated electrochemical oxidation in a Ag(II)HNO3 bench scale system

    International Nuclear Information System (INIS)

    Balazs, B.; Chiba, Z.; Hsu, P.; Lewis, P.; Murguia, L.; Adamson, M.

    1997-01-01

    Mediated Electrochemical Oxidation (MEO) is a promising technology for the destruction of organic containing wastes and the remediation of mixed wastes containing transuranic components. The combination of a powerful oxidant and an acid solution allows the conversion of nearly all organics, whether present in hazardous or in mixed waste, to carbon dioxide. Insoluble transuranics are dissolved in this process and may be recovered by separation and precipitation.The MEO technique offers several advantages which are inherent in the system. First, the oxidation/dissolution processes are accomplished at near ambient pressures and temperatures (30-70 degrees C). Second, all waste stream components and oxidation products (with the exception of evolved gases) are contained in an aqueous environment. This electrolyte acts as an accumulator for inorganics which were present in the original waste stream, and the large volume of electrolyte provides a thermal buffer for the energy released during oxidation of the organics. Third, the generation of secondary waste is minimal, as the process needs no additional reagents. Finally, the entire process can be shut down by simply turning off the power, affording a level of control unavailable in some other techniques.Numerous groups, both in the United States and Europe, have made substantial progress in the last decade towards understanding the mechanistic pathways, kinetics, and engineering aspects of the process. At Lawrence Livermore National Laboratory, substantial contributions have been made to this knowledge base in these areas and others. Conceptual design and engineering development have been completed for a pilot plant-scale MEO system, and numerous data have been gathered on the efficacy of the process for a wide variety of anticipated waste components. This presentation will review the data collected at LLNL for a bench scale system based primarily on the use of a Ag(II) mediator in a nitric acid electrolyte; results

  10. Hydrogen generation from bioethanol reforming : bench-scale unit performance with Cu/Nb2O5 catalyst

    Energy Technology Data Exchange (ETDEWEB)

    Machado, N.R.C.F.; Rizzo, R.C.P.; Calsavara, V.; Takahashi, F.; Almeida, A.A.; Melo, F.R. de; Zschornack, M.A.; Bessani, A.N.; Rodrigues, R.M.O. [State University of Maringa, Maringa (Brazil). Dept. of Chemical Engineering Lab. of Catalysis; Schmal, M. [Cidade Universitaria, Rio de Janeiro (Brazil). Centro de Tecnologia, Graduate School and Research in Engineering Alberto Luiz Coimbra Institute; Cantao, M.P. [Institute of Technology for Development, Curitiba (Brazil). Dept. of Materials

    2003-07-01

    A series of experiments have been conducted to produce hydrogen from ethanol reforming. This paper presents the bench-scale study unit that uses a 5 per cent copper-niobium2oxygen5 (Cu/Nb2O5) catalyst previously selected in a micro reactor. X-ray diffraction analysis revealed that the catalyst contained copper oxide in an amorphous form and that the Nb2O5 was highly crystalline. The calcinated catalyst was analysed with X-ray photoelectron spectroscopy and showed that 35 per cent of total copper was on the surface as Cu{sup I} (55 per cent) and Cu{sup II} (45 per cent). The surface area was mainly comprised of meso and macro pores. There was a two-step reduction of Cu{sup II} to Cu at 245 and 306 degrees C, as shown by temperature programmed reduction, as well as a 6 per cent reduction of Nb2O5. An internal reactor with 16 grams (g) of catalyst pellets was contained in the reaction unit. To optimize hydrogen production, reaction temperature and feed rate were varied, and the major by-product was carbon dioxide. Reagents (water and ethanol) were fed into and vaporized in, an electric pre-heater in stoichiometric proportion. Mean conversion increased from 17 per cent to 35 per cent through an increase of reaction temperature from 300 to 400 degrees C. Minor by-products were detected in the form of ethene and ethyl ether. 9 refs., 3 tabs., 4 figs.

  11. Archaeal and bacterial community dynamics and bioprocess performance of a bench-scale two-stage anaerobic digester.

    Science.gov (United States)

    Gonzalez-Martinez, Alejandro; Garcia-Ruiz, Maria Jesus; Rodriguez-Sanchez, Alejandro; Osorio, Francisco; Gonzalez-Lopez, Jesus

    2016-07-01

    Two-stage technologies have been developed for anaerobic digestion of waste-activated sludge. In this study, the archaeal and bacterial community structure dynamics and bioprocess performance of a bench-scale two-stage anaerobic digester treating urban sewage sludge have been studied by the means of high-throughput sequencing techniques and physicochemical parameters such as pH, dried sludge, volatile dried sludge, acid concentration, alkalinity, and biogas generation. The coupled analyses of archaeal and bacterial communities and physicochemical parameters showed a direct relationship between archaeal and bacterial populations and bioprocess performance during start-up and working operation of a two-stage anaerobic digester. Moreover, results demonstrated that archaeal and bacterial community structure was affected by changes in the acid/alkalinity ratio in the bioprocess. Thus, a predominance of the acetoclastic methanogen Methanosaeta was observed in the methanogenic bioreactor at high-value acid/alkaline ratio, while a predominance of Methanomassilicoccaeceae archaea and Methanoculleus genus was observed in the methanogenic bioreactor at low-value acid/alkaline ratio. Biodiversity tag-iTag sequencing studies showed that methanogenic archaea can be also detected in the acidogenic bioreactor, although its biological activity was decreased after 4 months of operation as supported by physicochemical analyses. Also, studies of the VFA producers and VFA consumers microbial populations showed as these microbiota were directly affected by the physicochemical parameters generated in the bioreactors. We suggest that the results obtained in our study could be useful for future implementations of two-stage anaerobic digestion processes at both bench- and full-scale.

  12. Experimental investigation of pyrolysis of rice straw using bench-scale auger, batch and fluidized bed reactors

    International Nuclear Information System (INIS)

    Nam, Hyungseok; Capareda, Sergio C.; Ashwath, Nanjappa; Kongkasawan, Jinjuta

    2015-01-01

    Energy conversion efficiencies of three pyrolysis reactors (bench-scale auger, batch, and fluidized bed) were investigated using rice straw as the feedstock at a temperature of 500 °C. The highest bio-oil yield of 43% was obtained from the fluidized bed reactor, while the maximum bio-char yield of 48% was obtained from the batch reactor. Similar bio-oil yields were obtained from the auger and batch type reactors. The GCMS and FTIR were used to evaluate the liquid products from all reactors. The best quality bio-oil and bio-char from the batch reactor was determined to have a heating value of 31 MJ/kg and 19 MJ/kg, respectively. The highest alkali mineral was found in the bio-char produced from the auger reactor. The energy conversion efficiencies of the three reactors indicated that the majority of the energy (50–64%) was in the bio-char products from the auger and batch reactors, while the bio-oil from the fluidized bed reactor contained the highest energy (47%). A Sankey diagram has been produced to show the flows of product energy from each pyrolysis process. The result will help determine which conversion process would be optimal for producing specific products of bio-char, bio-oil, and gas depending on the needs. - Highlights: • Pyrolysis products from auger, batch, and fluidized bed reactor were examined. • O/C ratios of bio-oils stayed in specific ranges depending on the process reactors. • The largest quantity of bio-oil from fluidized, while the best quality from batch. • The highest alkali concentration of 37 g/kg included in the auger based bio-char. • Sankey diagram was used to understand the energy distribution from reactors.

  13. Microwave-assisted synthesis of geopolymers from fluidised bed gasifier bottom ash

    CSIR Research Space (South Africa)

    Oboirien, BO

    2013-09-01

    Full Text Available -1 International Conference of Coal Science and Technology, State College, Pennysylvania, USA, 29 September- 3 October 2013 Microwave-assisted synthesis of geopolymers from fluidised bed gasifier bottom ash B.O. Oboirien1, B.C. North1 and E. R. Sadiku2... 1CSIR Materials Science and Manufacturing, PO Box, 395, Pretoria 0001, South Africa boboiriencsir.co.za 2Tshwane University of Technology, Department of Polymer Technology, Pretoria South Africa Abstract Fluidised bed gasification (FBG...

  14. Sampling of contaminants from product gases of biomass gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Staahlberg, P.; Lappi, M.; Kurkela, E.; Simell, P.; Oesch, P.; Nieminen, M. [VTT Energy, Espoo (Finland). New Energy Technologies

    1998-12-01

    Reliable sampling and analysis of products from biomass gasification are essential for the successful process development and economical operation of commercial gasifiers. One of the most important and most difficult analytical tasks is to characterise the emissions from the gasifiers. This report presents a review of the sampling and analytical systems employed and developed when doing research on coal and biomass gasification. In addition to the sampling systems published in the literature, experiences obtained in various biomass gasification R and D projects of VTT in 1985-1995 are described. The present sampling methods used for different gas contaminants at VTT are also briefly presented. This report focuses mainly on the measurement of tars, nitrogen compounds and sulphur gases. Isokinetic and non-isokinetic sampling train systems are described and, in addition, special sampling apparatus based on liquid-quenched probe and gas dilution is briefly outlined. Sampling of tars with impinger systems and sampling of heavy tars with filter techniques are described in detail. Separate sampling of particulates is briefly discussed. From inorganic compounds the sampling systems used for H{sub 2}S and other sulphur gases, NH{sub 3} and HCN and HCl are presented. Proper storage of the samples is also included in the report. (orig.) 90 refs.

  15. Engineering development of advanced physical fine coal cleaning for premium fuel applications

    Energy Technology Data Exchange (ETDEWEB)

    Smit, F.J.; Jha, M.C.; Phillips, D.I.; Yoon, R.H.

    1997-04-25

    The goal of this project is engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. Its scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design and construction of a 2 t/h process development unit (PDU). Large lots of clean coal are to be produced in the PDU from three project coals. Investigation of the near-term applicability of the two advanced fine coal cleaning processes in an existing coal preparation plant is another goal of the project and is the subject of this report.

  16. Permeable Reactive Biobarriers for In Situ Cr(VI) Reduction: Bench Scale Tests Using Cellulomonas sp. Strain ES6

    Energy Technology Data Exchange (ETDEWEB)

    Sridhar Viamajala; Brent M. Peyton; Robin Gerlach; Vaideeswaran; William A. Apel; James N. Petersen

    2008-12-01

    Chromate (Cr(VI)) reduction studies were performed in bench scale flow columns using the fermentative subsurface isolate Cellulomonas sp. strain ES6. In these tests, columns packed with either quartz sand or hydrous ferric oxide (HFO)-coated quartz sand, were inoculated with strain ES6 and fed nutrients to stimulate growth before nutrient-free Cr(VI) solutions were injected. Results show that in columns containing quartz sand, a continuous inflow of 2 mg/L Cr(VI) was reduced to below detection limits in the effluent for durations of up to 5.7 residence times after nutrient injection was discontinued proving the ability of strain ES6 to reduce chromate in the absence of an external electron donor. In the HFO-containing columns, Cr(VI) reduction was significantly prolonged and effluent Cr(VI) concentrations remained below detectable levels for periods of up to 66 residence times after nutrient injection was discontinued. Fe was detected in the effluent of the HFO-containing columns throughout the period of Cr(VI) removal indicating that the insoluble Fe(III) bearing solids were being continuously reduced to form soluble Fe(II) resulting in prolonged abiotic Cr(VI) reduction. Thus, growth of Cellulomonas within the soil columns resulted in formation of permeable reactive barriers that could reduce Cr(VI) and Fe(III) for extended periods even in the absence of external electron donors. Other bioremediation systems employing Fe(II)-mediated reactions require a continuous presence of external nutrients to regenerate Fe(II). After depletion of nutrients, contaminant removal within these systems occurs by reaction with surface-associated Fe(II) that can rapidly become inaccessible due to formation of crystalline Fe-minerals or other precipitates. The ability of fermentative organisms like Cellulomonas to reduce metals without continuous nutrient supply in the subsurface offers a viable and economical alternative technology for in situ remediation of Cr

  17. Permeable reactive biobarriers for in situ Cr(VI) reduction: bench scale tests using Cellulomonas sp. strain ES6.

    Science.gov (United States)

    Viamajala, Sridhar; Peyton, Brent M; Gerlach, Robin; Sivaswamy, Vaideeswaran; Apel, William A; Petersen, James N

    2008-12-15

    Chromate (Cr(VI)) reduction studies were performed in bench scale flow columns using the fermentative subsurface isolate Cellulomonas sp. strain ES6. In these tests, columns packed with either quartz sand or hydrous ferric oxide (HFO)-coated quartz sand, were inoculated with strain ES6 and fed nutrients to stimulate growth before nutrient-free Cr(VI) solutions were injected. Results show that in columns containing quartz sand, a continuous inflow of 2 mg/L Cr(VI) was reduced to below detection limits in the effluent for durations of up to 5.7 residence times after nutrient injection was discontinued proving the ability of strain ES6 to reduce chromate in the absence of an external electron donor. In the HFO-containing columns, Cr(VI) reduction was significantly prolonged and effluent Cr(VI) concentrations remained below detectable levels for periods of up to 66 residence times after nutrient injection was discontinued. Fe was detected in the effluent of the HFO-containing columns throughout the period of Cr(VI) removal indicating that the insoluble Fe(III) bearing solids were being continuously reduced to form soluble Fe(II) resulting in prolonged abiotic Cr(VI) reduction. Thus, growth of Cellulomonas within the soil columns resulted in formation of permeable reactive barriers that could reduce Cr(VI) and Fe(III) for extended periods even in the absence of external electron donors. Other bioremediation systems employing Fe(II)-mediated reactions require a continuous presence of external nutrients to regenerate Fe(II). After depletion of nutrients, contaminant removal within these systems occurs by reaction with surface-associated Fe(II) that can rapidly become inaccessible due to formation of crystalline Fe-minerals or other precipitates. The ability of fermentative organisms like Cellulomonas to reduce metals without continuous nutrient supply in the subsurface offers a viable and economical alternative technology for in situ remediation of Cr

  18. Summary and assessment of METC zinc ferrite hot coal gas desulfurization test program, final report: Volume 2, Appendices

    Energy Technology Data Exchange (ETDEWEB)

    Underkoffler, V.S.

    1986-12-01

    The Morgantown Energy Technology Center (METC) has conducted a test program to develop a zinc ferrite-based high temperature desulfurization process which could be applied to fuel gas entering downstream components such as molten carbonate fuel cells or gas turbines. As a result of prior METC work with iron oxide and zinc oxide sorbents, zinc ferrite evolved as a candidate with the potential for high capacity, low equilibrium levels of H/sub 2/S, and structural stability after multiple regenerations. The program consisted of laboratory-scale testing with a two-inch diameter reactor and simulated fixed-bed gasifier gas; bench-scale testing with a six-inch diameter reactor and actual gas from the METC 42-inch fixed bed gasifier; as well as laboratory-scale testing of zinc ferrite with simulated fluidized bed gasifier gas. Data from sidestream testing are presented. 18 refs.

  19. Bench-Scale Synthetic Optimization of 1,2-bis(2-aminophenylthio)ethane (APO-Link) Used in the Production of APO-BMI Resin

    Energy Technology Data Exchange (ETDEWEB)

    Hilary Wheeler; Crystal Densmore

    2007-07-31

    The diamine reagent 1,2-bis(2-aminophenylthio)ethane is no longer commercially available but still required for the synthesis of the bismaleimide resin, APO-BMI, used in syntactic foams. In this work, we examined the hydrolysis of benzothiazole followed the by reaction with dichloroethane or dibromoethane. We also studied the deprotonation of 2-aminothiophenol followed by the reaction with dibromoethane. We optimized the latter for scale-up by scrutinizing all aspects of the reaction conditions, work-up and recrystallization. On bench-scale, our optimized procedure consistently produced a 75-80% overall yield of finely divided, high purity product (>95%).

  20. Fixed-bed gasification research using US coals. Volume 13. Gasification of Blind Canyon bituminous coal

    Energy Technology Data Exchange (ETDEWEB)

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the thirteenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Blind Canyon bituminous coal, from July 31, 1984 to August 11, 1984. 6 refs., 22 figs., 20 tabs.

  1. Handbook of biomass downdraft gasifier engine systems

    Energy Technology Data Exchange (ETDEWEB)

    Reed, T B; Das, A

    1988-03-01

    This handbook has been prepared by the Solar Energy Research Institute under the US Department of Energy /bold Solar Technical Information Program/. It is intended as a guide to the design, testing, operation, and manufacture of small-scale (less than 200 kW (270 hp)) gasifiers. A great deal of the information will be useful for all levels of biomass gasification. The handbook is meant to be a practical guide to gasifier systems, and a minimum amount of space is devoted to questions of more theoretical interest.

  2. Design and techno economic evaluation of biomass gasifier for ...

    African Journals Online (AJOL)

    This paper addresses the design, performance and economic evaluation of biomass based open core downdraft gasifier for industrial process heat application. The gasifier is having feed rate as 90 kg h-1 and producing about 850 MJ h-1 of heat. The gasifier has been installed in M/S Phosphate India Pvt. Limited, Udaipur ...

  3. Gaseous, liquid and solid emissions of biomass gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Knoef, H.A.M.; Vis, M.W. [BTG Biomass Technology Group, Enschede (Netherlands)

    2001-12-01

    As a result of the study on the title subject emission data of 21 gasifiers are presented and compared to relevant Dutch emission limits for clean and contaminated biomass. Two gasifiers: the SG1 and the Artefact gasifier are studied in detail in two case studies. 25 refs.

  4. Development of a coal quality expert. Technical progress report No. 6, [July 1--September 30, 1991

    Energy Technology Data Exchange (ETDEWEB)

    1991-11-20

    The project will provide the utility industry with a PC expert system to confidently and inexpensively evaluate the potential for coal cleaning, blending, and switching options to reduce emissions while producing lowest cost electricity. Specifically, this project will: (1) Enhance the existing Coal Quality Information System (CQIS) database and Coal Quality Impact Model (CQIM) to allow confident assessment of the effects of cleaning on specific boiler cost and performance; (2) Develop and validate a methodology, Coal Quality Expert (CQE) which allows accurate and detailed predictions of coal quality impacts on total power plant capital cost, operating cost, and performance based upon inputs from inexpensive bench-scale tests.

  5. Low-rank coal research

    Energy Technology Data Exchange (ETDEWEB)

    Weber, G. F.; Laudal, D. L.

    1989-01-01

    This work is a compilation of reports on ongoing research at the University of North Dakota. Topics include: Control Technology and Coal Preparation Research (SO{sub x}/NO{sub x} control, waste management), Advanced Research and Technology Development (turbine combustion phenomena, combustion inorganic transformation, coal/char reactivity, liquefaction reactivity of low-rank coals, gasification ash and slag characterization, fine particulate emissions), Combustion Research (fluidized bed combustion, beneficiation of low-rank coals, combustion characterization of low-rank coal fuels, diesel utilization of low-rank coals), Liquefaction Research (low-rank coal direct liquefaction), and Gasification Research (hydrogen production from low-rank coals, advanced wastewater treatment, mild gasification, color and residual COD removal from Synfuel wastewaters, Great Plains Gasification Plant, gasifier optimization).

  6. Development of biological coal gasification (MicGAS) process

    Energy Technology Data Exchange (ETDEWEB)

    Walia, D.S.; Srivastava, K.C.; Barik, S.

    1992-11-01

    Biomethanation of coal is a phenomenon carried out in concert by a mixed population (consortium) of at least three different groups of anaerobic bacteria and can be considered analogous to that of anaerobic digestion of municipal waste. The exception, however, is that unlike municipal waste; coal is a much complex and difficult substrate to degrade. This project was focused on studying the types of microorganisms involved in coal degradation, rates of methane production, developing a cost-effective synthetic culture medium for these microbial consortia and determining the rate of methane production in bench scale bioreactors.

  7. Development of biological coal gasification (MicGAS) process

    Energy Technology Data Exchange (ETDEWEB)

    Walia, D.S.; Srivastava, K.C.; Barik, S.

    1992-01-01

    Biomethanation of coal is a phenomenon carried out in concert by a mixed population (consortium) of at least three different groups of anaerobic bacteria and can be considered analogous to that of anaerobic digestion of municipal waste. The exception, however, is that unlike municipal waste; coal is a much complex and difficult substrate to degrade. This project was focused on studying the types of microorganisms involved in coal degradation, rates of methane production, developing a cost-effective synthetic culture medium for these microbial consortia and determining the rate of methane production in bench scale bioreactors.

  8. Coal waste slurries as a fuel for integrated gasification combined cycle plants

    Directory of Open Access Journals (Sweden)

    Lutynski Marcin A.

    2016-01-01

    Full Text Available The article summarizes recent development in integrated gasification combined cycle technology and lists existing and planned IGCC plants. A brief outlook on the IGCC gasification technology is given with focus on entrained-flow gasifiers where the low-quality coal waste slurry fuel can be used. Desired properties of coal and ash for entrained-flow gasifiers are listed. The coal waste slurries, which were deposited at impoundments in Upper Silesian Coal Basin, were considered as a direct feed for such gasifiers. The average ash content, moisture content and lower heating value were analysed and presented as an average values. Entrained-flow commercial gasifiers can be considered as suitable for the coal slurry feed, however the ash content of coal slurries deposited in impoundments is too high for the direct use as the feed for the gasifiers. The moisture content of slurries calculated on as received basis meets the requirements of entrained-flow slurry feed gasifiers. The content of fines is relatively high which allow to use the slurries in entrained-flow gasifiers.

  9. Gasifier selection, design and gasification of oil palm fronds with preheated and unheated gasifying air.

    Science.gov (United States)

    Guangul, Fiseha M; Sulaiman, Shaharin A; Ramli, Anita

    2012-12-01

    Oil palm frond biomass is abundantly available in Malaysia, but underutilized. In this study, gasifiers were evaluated based on the available literature data and downdraft gasifiers were found to be the best option for the study of oil palm fronds gasification. A downdraft gasifier was constructed with a novel height adjustment mechanism for changing the position of gasifying air and steam inlet. The oil palm fronds gasification results showed that preheating the gasifying air improved the volumetric percentage of H(2) from 8.47% to 10.53%, CO from 22.87% to 24.94%, CH(4) from 2.02% to 2.03%, and higher heating value from 4.66 to 5.31 MJ/Nm(3) of the syngas. In general, the results of the current study demonstrated that oil palm fronds can be used as an alternative energy source in the energy diversification plan of Malaysia through gasification, along with, the resulting syngas quality can be improved by preheating the gasifying air. Copyright © 2012 Elsevier Ltd. All rights reserved.

  10. Recovery of Rare Earth Elements from Coal and Coal Byproducts via a Closed Loop Leaching Process: Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Peterson, Richard [Battelle Memorial Inst., Columbus, OH (United States); Heinrichs, Michael [Battelle Memorial Inst., Columbus, OH (United States); Argumedo, Darwin [Battelle Memorial Inst., Columbus, OH (United States); Taha, Rachid [Battelle Memorial Inst., Columbus, OH (United States); Winecki, Slawomir [Battelle Memorial Inst., Columbus, OH (United States); Johnson, Kathryn [Battelle Memorial Inst., Columbus, OH (United States); Lane, Ann [Battelle Memorial Inst., Columbus, OH (United States); Riordan, Daniel [Battelle Memorial Inst., Columbus, OH (United States)

    2017-08-31

    Objectives: Through this grant, Battelle proposes to address Area of Interest (AOI) 1 to develop a bench-scale technology to economically separate, extract, and concentrate mixed REEs from coal ash. U.S. coal and coal byproducts provide the opportunity for a domestic source of REEs. The DOE’s National Energy Technology Laboratory (NETL) has characterized various coal and coal byproducts samples and has found varying concentrations of REE ranging up to 1,000 parts per million by weight. The primary project objective is to validate the economic viability of recovering REEs from the coal byproduct coal ash using Battelle’s patented closed-loop Acid Digestion Process (ADP). This will be accomplished by selecting coal sources with the potential to provide REE concentrations above 300 parts per million by weight, collecting characterization data for coal ash samples generated via three different methods, and performing a Techno-Economic Analysis (TEA) for the proposed process. The regional availability of REE-laden coal ash, the regional market for rare earth concentrates, and the system capital and operating costs for rare earth recovery using the ADP technology will be accounted for in the TEA. Limited laboratory testing will be conducted to generate the parameters needed for the design of a bench scale system for REE recovery. The ultimate project outcome will be the design for an optimized, closed loop process to economically recovery REEs such that the process may be demonstrated at the bench scale in a Phase 2 project. Project Description: The project will encompass evaluation of the ADP technology for the economic recovery of REEs from coal and coal ash. The ADP was originally designed and demonstrated for the U.S. Army to facilitate demilitarization of cast-cured munitions via acid digestion in a closed-loop process. Proof of concept testing has been conducted on a sample of Ohio-based Middle Kittanning coal and has demonstrated the feasibility of recovering

  11. Warm Cleanup of Coal-Derived Syngas: Multicontaminant Removal Process Demonstration

    Energy Technology Data Exchange (ETDEWEB)

    Spies, Kurt A.; Rainbolt, James E.; Li, Xiaohong S.; Braunberger, Beau; Li, Liyu; King, David L.; Dagle, Robert A.

    2017-02-15

    Warm cleanup of coal- or biomass-derived syngas requires sorbent and catalytic beds to protect downstream processes and catalysts from fouling. Sulfur is particularly harmful because even parts-per-million amounts are sufficient to poison downstream synthesis catalysts. Zinc oxide (ZnO) is a conventional sorbent for sulfur removal; however, its operational performance using real gasifier-derived syngas and in an integrated warm cleanup process is not well reported. In this paper, we report the optimal temperature for bulk desulfurization to be 450oC, while removal of sulfur to parts-per-billion levels requires a lower temperature of approximately 350oC. Under these conditions, we found that sulfur in the form of both hydrogen sulfide and carbonyl sulfide could be absorbed equally well using ZnO. For long-term operation, sorbent regeneration is desirable to minimize process costs. Over the course of five sulfidation and regeneration cycles, a ZnO bed lost about a third of its initial sulfur capacity, however sorbent capacity stabilized. Here, we also demonstrate, at the bench-scale, a process and materials used for warm cleanup of coal-derived syngas using five operations: 1) Na2CO3 for HCl removal, 2) regenerable ZnO beds for bulk sulfur removal, 3) a second ZnO bed for trace sulfur removal, 4) a Ni-Cu/C sorbent for multi-contaminant inorganic removal, and 5) a Ir-Ni/MgAl2O4 catalyst employed for ammonia decomposition and tar and light hydrocarbon steam reforming. Syngas cleanup was demonstrated through successful long-term performance of a poison-sensitive, Cu-based, water-gas-shift catalyst placed downstream of the cleanup process train. The tar reformer is an important and necessary operation with this particular gasification system; its inclusion was the difference between deactivating the water-gas catalyst with carbon deposition and successful 100-hour testing using 1 LPM of coal-derived syngas.

  12. Bench-scale testing of the micronized magnetite process. Eighth quarterly technical progress report, April--June, 1996

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-08-13

    The major focus of the project is to install and test a 500 lbs./hr. fine-coal cleaning circuit at DOE`s Process Research Facility (PRF), located at the Pittsburgh Energy Technology Center (PETC). The circuit will utilize an extremely fine, micron-sized magnetite media and small diameter cyclones to make efficient density separations on minus-28-Mesh coal. The circuit consists of three subcircuits: Classification Circuit; Dense-Medium Cycloning Circuit; and Magnetite Recovery Circuit. The testing scope involves initial closed-loop testing of each subcircuit to optimize the performance of the equipment in each subcircuit (i.e., Component Testing), followed by open-circuit testing of the entire integrated circuit to optimize the process and quantify the process efficiency (i.e., Integrated Testing). This report contains a short discussion of the project description, objectives, budget, schedule, and teaming arrangement. It also includes a detailed discussion of the above mentioned project accomplishments and plans, organized by the various task series within the project work plan. The final section contains an outline of the specific project goals for the next quarterly reporting period.

  13. Clean coal technologies

    International Nuclear Information System (INIS)

    Aslanyan, G.S.

    1993-01-01

    According to the World Energy Council (WEC), at the beginning of the next century three main energy sources - coal, nuclear power and oil will have equal share in the world's total energy supply. This forecast is also valid for the USSR which possesses more than 40% of the world's coal resources and continuously increases its coal production (more than 700 million tons of coal are processed annually in the USSR). The stringent environmental regulations, coupled with the tendency to increase the use of coal are the reasons for developing different concepts for clean coal utilization. In this paper, the potential efficiency and environmental performance of different clean coal production cycles are considered, including technologies for coal clean-up at the pre-combustion stage, advanced clean combustion methods and flue gas cleaning systems. Integrated systems, such as combined gas-steam cycle and the pressurized fluidized bed boiler combined cycle, are also discussed. The Soviet National R and D program is studying new methods for coal utilization with high environmental performance. In this context, some basic research activities in the field of clean coal technology in the USSR are considered. Development of an efficient vortex combustor, a pressurized fluidized bed gasifier, advanced gas cleaning methods based on E-beam irradiation and plasma discharge, as well as new catalytic system, are are presented. In addition, implementation of technological innovations for retrofitting and re powering of existing power plants is discussed. (author)

  14. Combined compressed air storage-low BTU coal gasification power plant

    Science.gov (United States)

    Kartsounes, George T.; Sather, Norman F.

    1979-01-01

    An electrical generating power plant includes a Compressed Air Energy Storage System (CAES) fueled with low BTU coal gas generated in a continuously operating high pressure coal gasifier system. This system is used in coordination with a continuously operating main power generating plant to store excess power generated during off-peak hours from the power generating plant, and to return the stored energy as peak power to the power generating plant when needed. The excess coal gas which is produced by the coal gasifier during off-peak hours is stored in a coal gas reservoir. During peak hours the stored coal gas is combined with the output of the coal gasifier to fuel the gas turbines and ultimately supply electrical power to the base power plant.

  15. Properties and effects of remaining carbon from waste plastics gasifying on iron scale reduction.

    Science.gov (United States)

    Zhang, Chongmin; Chen, Shuwen; Miao, Xincheng; Yuan, Hao

    2011-06-01

    The carbonous activities of three kinds of carbon-bearing materials gasified from plastics were tested with coal coke as reference. The results showed that the carbonous activities of these remaining carbon-bearing materials were higher than that of coal-coke. Besides, the fractal analyses showed that the porosities of remaining carbon-bearing materials were higher than that of coal-coke. It revealed that these kinds of remaining carbon-bearing materials are conducive to improve the kinetics conditions of gas-solid phase reaction in iron scale reduction. Copyright © 2011 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

  16. EVALUATION OF THE TREATABILITY OF MUNICIPAL WASTE LANDFILL LEACHATE IN A SBR AND BY COAGULATION-FLOCCULATION ON A BENCH SCALE

    Directory of Open Access Journals (Sweden)

    E. Fleck

    Full Text Available Abstract This article describes bench scale sequential, biological and coagulation-flocculation treatment of mature leachate for the removal of nitrogen and biodegradable and recalcitrant carbonaceous material. The biological stage was conducted on two SBRs, one of which inoculated with nitrifying sludge, another without an inoculum, for 152 and 133 days, respectively. The coagulation-flocculation stage used four coagulants at different doses and pH adjustments. The treatment conducted on the inoculated SBR when a pH control was used produced mean removals of BOD5, COD and TKN of 69.6%, 38.5% and 51.6%, respectively, and practically complete denitrification. Coagulation-flocculation applied to the effluent of the inoculated biological reactor showed a superior effectiveness of the ferric coagulants, when the pH was adjusted to close to 6.0, producing removals of turbidity, COD and true color close to 95%, 78% and 92%, respectively.

  17. Bench-Scale and Pilot-Scale Treatment Technologies for the Removal of Total Dissolved Solids from Coal Mine Water: A Review.

    Data.gov (United States)

    U.S. Environmental Protection Agency — There is no database. This dataset is not publicly accessible because: This is a review manuscript, there was not data generated under this effort. All data used was...

  18. Appling hydrolysis acidification-anoxic–oxic process in the treatment of petrochemical wastewater: From bench scale reactor to full scale wastewater treatment plant

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Changyong [State Key Laboratory of Environmental Criteria and Risk Assessment, Chinese Research Academy of Environmental Sciences, Beijing 100012 (China); Research Center of Water Pollution Control Technology, Chinese Research Academy of Environment Sciences, Beijing 100012 (China); Zhou, Yuexi, E-mail: zhouyuexi@263.net [State Key Laboratory of Environmental Criteria and Risk Assessment, Chinese Research Academy of Environmental Sciences, Beijing 100012 (China); Research Center of Water Pollution Control Technology, Chinese Research Academy of Environment Sciences, Beijing 100012 (China); Sun, Qingliang [School of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Fu, Liya [Research Center of Water Pollution Control Technology, Chinese Research Academy of Environment Sciences, Beijing 100012 (China); School of Environment, Tsinghua University, Beijing 100084 (China); Xi, Hongbo; Yu, Yin [State Key Laboratory of Environmental Criteria and Risk Assessment, Chinese Research Academy of Environmental Sciences, Beijing 100012 (China); Research Center of Water Pollution Control Technology, Chinese Research Academy of Environment Sciences, Beijing 100012 (China); Yu, Ruozhen [State Key Laboratory of Environmental Criteria and Risk Assessment, Chinese Research Academy of Environmental Sciences, Beijing 100012 (China)

    2016-05-15

    Highlights: • Hydrolysis acidification-anoxic–oxic process can be used to treat petrochemical wastewater. • The toxicity and treatability changed significantly after hydrolysis acidification. • The type and concentration of organics reduced greatly after treatment. • The effluent shows low acute toxicity by luminescent bacteria assay. • Advanced treatment is recommended for the effluent. - Abstract: A hydrolysis acidification (HA)-anoxic–oxic (A/O) process was adopted to treat a petrochemical wastewater. The operation optimization was carried out firstly by a bench scale experimental reactor. Then a full scale petrochemical wastewater treatment plant (PCWWTP, 6500 m{sup 3} h{sup −1}) was operated with the same parameters. The results showed that the BOD{sub 5}/COD of the wastewater increased from 0.30 to 0.43 by HA. The effluent COD was 54.4 mg L{sup −1} for bench scale reactor and 60.9 mg L{sup −1} for PCWWTP when the influent COD was about 480 mg L{sup −1} on optimized conditions. The organics measured by gas chromatography-mass spectrometry (GC–MS) reduced obviously and the total concentration of the 5 organics (1,3-dioxolane, 2-pentanone, ethylbenzene, 2-chloromethyl-1,3-dioxolane and indene) detected in the effluent was only 0.24 mg L{sup −1}. There was no obvious toxicity of the effluent. However, low acute toxicity of the effluent could be detected by the luminescent bacteria assay, indicating the advanced treatment is needed. The clone library profiling analysis showed that the dominant bacteria in the system were Acidobacteria, Proteobacteria and Bacteriodetes. HA-A/O process is suitable for the petrochemical wastewater treatment.

  19. Appling hydrolysis acidification-anoxic–oxic process in the treatment of petrochemical wastewater: From bench scale reactor to full scale wastewater treatment plant

    International Nuclear Information System (INIS)

    Wu, Changyong; Zhou, Yuexi; Sun, Qingliang; Fu, Liya; Xi, Hongbo; Yu, Yin; Yu, Ruozhen

    2016-01-01

    Highlights: • Hydrolysis acidification-anoxic–oxic process can be used to treat petrochemical wastewater. • The toxicity and treatability changed significantly after hydrolysis acidification. • The type and concentration of organics reduced greatly after treatment. • The effluent shows low acute toxicity by luminescent bacteria assay. • Advanced treatment is recommended for the effluent. - Abstract: A hydrolysis acidification (HA)-anoxic–oxic (A/O) process was adopted to treat a petrochemical wastewater. The operation optimization was carried out firstly by a bench scale experimental reactor. Then a full scale petrochemical wastewater treatment plant (PCWWTP, 6500 m 3 h −1 ) was operated with the same parameters. The results showed that the BOD 5 /COD of the wastewater increased from 0.30 to 0.43 by HA. The effluent COD was 54.4 mg L −1 for bench scale reactor and 60.9 mg L −1 for PCWWTP when the influent COD was about 480 mg L −1 on optimized conditions. The organics measured by gas chromatography-mass spectrometry (GC–MS) reduced obviously and the total concentration of the 5 organics (1,3-dioxolane, 2-pentanone, ethylbenzene, 2-chloromethyl-1,3-dioxolane and indene) detected in the effluent was only 0.24 mg L −1 . There was no obvious toxicity of the effluent. However, low acute toxicity of the effluent could be detected by the luminescent bacteria assay, indicating the advanced treatment is needed. The clone library profiling analysis showed that the dominant bacteria in the system were Acidobacteria, Proteobacteria and Bacteriodetes. HA-A/O process is suitable for the petrochemical wastewater treatment.

  20. Partially decentralized control for ALSTOM gasifier.

    Science.gov (United States)

    Tan, Wen; Lou, Guannan; Liang, Luping

    2011-07-01

    The gasifier plays a key role in the operation of the whole IGCC power plant. It is a typical multivariable control system with strict constraints on the inputs and outputs which makes it very difficult to control. This paper presents a partially decentralized controller design method based on the stabilizer idea. The method only requires identifying some closed-loop transfer functions and solving an H(∞) optimization problem. The final partially decentralized controller is easy to implement and test in practice. Two partially decentralized controllers are designed for the ALSTOM gasifier benchmark problem, and simulation results show that they both meet the design specifications. Copyright © 2011 ISA. Published by Elsevier Ltd. All rights reserved.

  1. Emission characterization for a down draft gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Alves, Charles Denys da Luz; Nogueira, Manoel Fernandes Martins [Federal University of Para (UFPA), Belem, PA (Brazil). Lab. de Engenharia Mecanica], E-mail: mfmn@ufpa.br

    2010-07-01

    Gasification is the thermal-chemical conversion of biomass into combustible gas, which can be used as combustion fuel in internal combustion motors or syngas with applications across the chemical industry. To check the performance of a gasifier one needs to quantify the contained energy in the produced gas as well as the quantity of produced carbon for the calculation of mean energy efficiency and the carbon conversion factor of the gas using experimentally obtained data. Energy efficiency is quantified value that describes the relationship between the respective quantities of energy contained in the biomass used and the gas produced, in the same sense, the carbon conversion is a quantity of carbonaceous compounds present in used biomass and the amount of carbon in the produced gas. The present document evaluates the energy efficiency and the carbon conversion factor of a prototype model of a downdraft gasifier from India that was modified by a local company. The nominal parameters of the gasifier's function are as follows: gas production capacity running on 45 kW, biomass consumption (acai seeds) of 15 kg/h. The gasifier dimensions are as follows: diameter of 150 mm and height of 2000 mm. The energy efficiency and the carbon conversion rate are quantified, the pressure loss due to the bed reactor and the temperature of the gases are also measured at the reactor exit; the tar, particle composite and non-condensable gas (CO, CO{sub 2}, CH{sub 4}, SO{sub 2}, N{sub 2} e NO{sub x}) concentrations were measured in the produced gas at the cleaning process. (author)

  2. Intermediate pyrolysis of agro-industrial biomasses in bench-scale pyrolyser: Product yields and its characterization.

    Science.gov (United States)

    Tinwala, Farha; Mohanty, Pravakar; Parmar, Snehal; Patel, Anant; Pant, Kamal K

    2015-01-01

    Pyrolysis of woody biomass, agro-residues and seed was carried out at 500 ± 10 °C in a fixed bed pyrolyser. Bio-oil yield was found varying from 20.5% to 47.5%, whereas the biochar and pyrolysis gas ranged from 27.5% to 40% and 24.5% to 40.5%, respectively. Pyrolysis gas was measured for flame temperature along with CO, CO2, H2, CH4 and other gases composition. HHV of biochar (29.4 MJ/kg) and pyrolitic gas (8.6 MJ/kg) of woody biomass was higher analogous to sub-bituminous coal and steam gasification based producer gas respectively, whereas HHV of bio-oil obtained from seed (25.6 MJ/kg) was significantly more than husks, shells and straws. TGA-DTG studies showed the husks as potential source for the pyrolysis. Bio-oils as a major by-product of intermediate pyrolysis have several applications like substitute of furnace oil, extraction of fine chemicals, whereas biochar as a soil amendment for enhancing soil fertility and gases for thermal application. Copyright © 2015 Elsevier Ltd. All rights reserved.

  3. Gasification of biomass wastes in an entrained flow gasifier: Effect of the particle size and the residence time

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez, Juan J.; Aranda-Almansa, Guadalupe [Universidad de Castilla-La Mancha, Departamento de Mecanica Aplicada e Ingenieria de Proyectos, Escuela Tecnica Superior de Ingenieros Industriales (Edificio Politecnico), Avenida Camilo Jose Cela s/n, 13071 Ciudad Real (Spain); Bula, Antonio [Universidad del Norte, Departamento de Ingenieria Mecanica, Km.5 Antigua Via Puerto Colombia, Barranquilla (Colombia)

    2010-06-15

    Experimental tests in an entrained flow gasifier have been carried out in order to evaluate the effect of the biomass particle size and the space residence time on the gasifier performance and the producer gas quality. Three types of biomass fuels (grapevine pruning and sawdust wastes, and marc of grape) and a fossil fuel (a coal-coke blend) have been tested. The results obtained show that a reduction in the fuel particle size leads to a significant improvement in the gasification parameters. The thermochemical characterisation of the resulting char-ash residue shows a sharp increase in the fuel conversion for particles below 1 mm diameter, which could be adequate to be used in conventional entrained flow gasifiers. Significant differences in the thermochemical behaviour of the biomass fuels and the coal-coke blend have been found, especially in the evolution of the H{sub 2}/CO ratio with the space time, mainly due to the catalytic effect of the coal-coke ash. The reaction temperature and the space time have a significant effect on the H{sub 2}/CO ratio (the relative importance of each of these parameters depending on the temperature), this value being independent of the fuel particle size. (author)

  4. Fixed-bed gasifier and cleanup system engineering summary report through Test Run No. 100

    Energy Technology Data Exchange (ETDEWEB)

    Pater, K. Jr.; Headley, L.; Kovach, J.; Stopek, D.

    1984-06-01

    The state-of-the-art of high-pressure, fixed-bed gasification has been advanced by the many refinements developed over the last 5 years. A novel full-flow gas cleanup system has been installed and tested to clean coal-derived gases. This report summarizes the results of tests conducted on the gasifier and cleanup system from its inception through 1982. Selected process summary data are presented along with results from complementary programs in the areas of environmental research, process simulation, analytical methods development, and component testing. 20 references, 32 figures, 42 tables.

  5. Cogeneration applications of biomass gasifier/gas turbine technologies in the cane sugar and alcohol industries

    International Nuclear Information System (INIS)

    Ogden, J.M.; Williams, R.H.; Fulmer, M.E.

    1994-01-01

    Biomass integrated gasifier/gas turbine (BIG/GT) technologies for cogeneration or stand-alone power applications hold forth the promise of being able to produce electricity at lower cost in many instances than most alternatives, including large central-station, coal-fired, steam-electric power plants with fuel gas desulphurization, nuclear power plants, and hydroelectricity power plants. BIG/GT technologies offer environmental benefits as well, including the potential for zero net carbon dioxide emissions, if the biomass feedstock is grown renewably. (author). 77 refs., 9 figs., 16 tabs

  6. Study of the Feasibility of a Coal-to-Liquids Plant in Interior Alaska

    Science.gov (United States)

    2011-05-12

    Syngas Treatment – Fischer-Tropsch (F-T) Synthesis & Upgrading...200 MW of electricity to export – Export waste heat for district heating – Use of technologies that recover as much waste heat as possible in the...Separation Unit Coal Preparation Gasifier Syngas Treatment F-T and Upgrading Power Generation oxygen dried coal or slurried coal raw syngas syngas

  7. Development and Testing of Prototype Commercial Gasifier Sensor

    Energy Technology Data Exchange (ETDEWEB)

    Zelepouga, Serguei [Gas Technology Inst., Des Plaines, IL (United States); Moery, Nathan [Gas Technology Inst., Des Plaines, IL (United States); Wu, Mengbai [Gas Technology Inst., Des Plaines, IL (United States); Saveliev, Alexei [Gas Technology Inst., Des Plaines, IL (United States)

    2015-01-31

    This report presents the results of the sensor development and testing at the Wabash River gasifier. The project work was initiated with modification of the sensor software (Task 2) to enable real time temperature data acquisition, and to process and provide the obtained gasifier temperature information to the gasifier operators. The software modifications were conducted by the North Carolina State University (NCSU) researchers. The modified software was tested at the Gas Technology Institute (GTI) combustion laboratory to assess the temperature recognition algorithm accuracy and repeatability. Task 3 was focused on the sensor hardware modifications needed to improve reliability of the sensor system. NCSU conducted numerical modeling of the sensor probe’s purging flow. Based on the modeling results the probe purging system was redesigned to prevent carbon particulates deposition on the probe’s sapphire window. The modified design was evaluated and approved by the Wabash representative. The modified gasifier sensor was built and installed at the Wabash River gasifier on May 1 2014. (Task 4) The sensor was tested from the startup of the gasifier on May 5, 2015 until the planned autumn gasifier outage starting in the beginning of October, 2015. (Task 5) The project team successfully demonstrated the Gasifier Sensor system’s ability to monitor gasifier temperature while maintaining unobstructed optical access for six months without any maintenance. The sensor examination upon completion of the trial revealed that the system did not sustain any damage.

  8. Hierarchical calibration and validation for modeling bench-scale solvent-based carbon capture. Part 1: Non-reactive physical mass transfer across the wetted wall column: Original Research Article: Hierarchical calibration and validation for modeling bench-scale solvent-based carbon capture

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Chao [Physical and Computational Sciences Directorate, Pacific Northwest National Laboratory, Richland WA; Xu, Zhijie [Physical and Computational Sciences Directorate, Pacific Northwest National Laboratory, Richland WA; Lai, Canhai [Physical and Computational Sciences Directorate, Pacific Northwest National Laboratory, Richland WA; Whyatt, Greg [Pacific Northwest National Laboratory, Energy and Environment Directorate, Richland WA; Marcy, Peter [Statistical Sciences Group, Los Alamos National Laboratory, Los Alamos NM; Sun, Xin [Physical and Computational Sciences Directorate, Pacific Northwest National Laboratory, Richland WA

    2017-04-27

    A hierarchical model calibration and validation is proposed for quantifying the confidence level of mass transfer prediction using a computational fluid dynamics (CFD) model, where the solvent-based carbon dioxide (CO2) capture is simulated and simulation results are compared to the parallel bench-scale experimental data. Two unit problems with increasing level of complexity are proposed to breakdown the complex physical/chemical processes of solvent-based CO2 capture into relatively simpler problems to separate the effects of physical transport and chemical reaction. This paper focuses on the calibration and validation of the first unit problem, i.e. the CO2 mass transfer across a falling ethanolamine (MEA) film in absence of chemical reaction. This problem is investigated both experimentally and numerically using nitrous oxide (N2O) as a surrogate for CO2. To capture the motion of gas-liquid interface, a volume of fluid method is employed together with a one-fluid formulation to compute the mass transfer between the two phases. Bench-scale parallel experiments are designed and conducted to validate and calibrate the CFD models using a general Bayesian calibration. Two important transport parameters, e.g. Henry’s constant and gas diffusivity, are calibrated to produce the posterior distributions, which will be used as the input for the second unit problem to address the chemical adsorption of CO2 across the MEA falling film, where both mass transfer and chemical reaction are involved.

  9. Biochemically enhanced methane production from coal

    Science.gov (United States)

    Opara, Aleksandra

    For many years, biogas was connected mostly with the organic matter decomposition in shallow sediments (e.g., wetlands, landfill gas, etc.). Recently, it has been realized that biogenic methane production is ongoing in many hydrocarbon reservoirs. This research examined microbial methane and carbon dioxide generation from coal. As original contributions methane production from various coal materials was examined in classical and electro-biochemical bench-scale reactors using unique, developed facultative microbial consortia that generate methane under anaerobic conditions. Facultative methanogenic populations are important as all known methanogens are strict anaerobes and their application outside laboratory would be problematic. Additional testing examined the influence of environmental conditions, such as pH, salinity, and nutrient amendments on methane and carbon dioxide generation. In 44-day ex-situ bench-scale batch bioreactor tests, up to 300,000 and 250,000 ppm methane was generated from bituminous coal and bituminous coal waste respectively, a significant improvement over 20-40 ppm methane generated from control samples. Chemical degradation of complex hydrocarbons using environmentally benign reagents, prior to microbial biodegradation and methanogenesis, resulted in dissolution of up to 5% bituminous coal and bituminous coal waste and up to 25% lignite in samples tested. Research results confirm that coal waste may be a significant underutilized resource that could be converted to useful fuel. Rapid acidification of lignite samples resulted in low pH (below 4.0), regardless of chemical pretreatment applied, and did not generate significant methane amounts. These results confirmed the importance of monitoring and adjusting in situ and ex situ environmental conditions during methane production. A patented Electro-Biochemical Reactor technology was used to supply electrons and electron acceptor environments, but appeared to influence methane generation in a

  10. Biomass Gasifier for Computer Simulation; Biomassa foergasare foer Computer Simulation

    Energy Technology Data Exchange (ETDEWEB)

    Hansson, Jens; Leveau, Andreas; Hulteberg, Christian [Nordlight AB, Limhamn (Sweden)

    2011-08-15

    This report is an effort to summarize the existing data on biomass gasifiers as the authors have taken part in various projects aiming at computer simulations of systems that include biomass gasification. Reliable input data is paramount for any computer simulation, but so far there is no easy-accessible biomass gasifier database available for this purpose. This study aims at benchmarking current and past gasifier systems in order to create a comprehensive database for computer simulation purposes. The result of the investigation is presented in a Microsoft Excel sheet, so that the user easily can implement the data in their specific model. In addition to provide simulation data, the technology is described briefly for every studied gasifier system. The primary pieces of information that are sought for are temperatures, pressures, stream compositions and energy consumption. At present the resulting database contains 17 gasifiers, with one or more gasifier within the different gasification technology types normally discussed in this context: 1. Fixed bed 2. Fluidised bed 3. Entrained flow. It also contains gasifiers in the range from 100 kW to 120 MW, with several gasifiers in between these two values. Finally, there are gasifiers representing both direct and indirect heating. This allows for a more qualified and better available choice of starting data sets for simulations. In addition to this, with multiple data sets available for several of the operating modes, sensitivity analysis of various inputs will improve simulations performed. However, there have been fewer answers to the survey than expected/hoped for, which could have improved the database further. However, the use of online sources and other public information has to some extent counterbalanced the low response frequency of the survey. In addition to that, the database is preferred to be a living document, continuously updated with new gasifiers and improved information on existing gasifiers.

  11. Robustness studies on coal gasification process variables

    African Journals Online (AJOL)

    per mass of dry ash free coal (DAF)), and oxygen consumption per volume of pure gas produced. The actual measured conditions during each test gasifier run deviated slightly from the experimentally planned conditions. Therefore, depending on which variable is classified as the controllable variable, measured process ...

  12. Biomass Gasifier Facility (BGF). Environmental Assessment

    Energy Technology Data Exchange (ETDEWEB)

    1992-09-01

    The Pacific International Center for High Technology Research (PICHTR) is planning, to design, construct and operate a Biomass Gasifier Facility (BGF). This facility will be located on a site easement near the Hawaiian Commercial & Sugar company (KC&S) Paia Sugar Factory on Maui, Hawaii. The proposed BGF Project is a scale-up facility, intended to demonstrate the technical and economic feasibility of emerging biomass gasification technology for commercialization. This Executive Summary summarizes the uses of this Environmental Assessment, the purpose and need for the project, project,description, and project alternatives.

  13. Coating for gasifiable carbon-graphite fibers

    Science.gov (United States)

    Harper-Tervet, Jan (Inventor); Dowler, Warren L. (Inventor); Yen, Shiao-Ping S. (Inventor); Mueller, William A. (Inventor)

    1982-01-01

    A thin, uniform, firmly adherent coating of metal gasification catalyst is applied to a carbon-graphite fiber by first coating the fiber with a film-forming polymer containing functional moieties capable of reaction with the catalytic metal ions. Multivalent metal cations such as calcium cross-link the polymer such as a polyacrylic acid to insolubilize the film by forming catalytic metal macro-salt links between adjacent polymer chains. The coated fibers are used as reinforcement for resin composites and will gasify upon combustion without evolving conductive airborne fragments.

  14. Cogasification of Coal and Biomass: A Review

    Directory of Open Access Journals (Sweden)

    J. S. Brar

    2012-01-01

    Full Text Available Recently, there has been significant research interest in cogasification of coal and various types of biomass blends to improve biomass gasification by reducing the tar content in the product gas. In addition, ash present in biomass catalyzes the gasification of coal. However, due to the fibrous nature of biomass and the large difference in gasification temperature of coal and biomass, cogasification in existing systems presents technical challenges. This paper documents research studies conducted on the cogasification of various types of coal and biomass using different types of gasifiers under various sets of operating conditions. In addition, the influence of cogasification on upstream and downstream processing is presented.

  15. Straw Gasification in a Two-Stage Gasifier

    DEFF Research Database (Denmark)

    Bentzen, Jens Dall; Hindsgaul, Claus; Henriksen, Ulrik Birk

    2002-01-01

    Additive-prepared straw pellets were gasified in the 100 kW two-stage gasifier at The Department of Mechanical Engineering of the Technical University of Denmark (DTU). The fixed bed temperature range was 800-1000°C. In order to avoid bed sintering, as observed earlier with straw gasification...

  16. Comparison of Integrated Gasifier-Combined Cycle and AFB-steam turbine systems for industrial cogeneration

    Science.gov (United States)

    Nainiger, J. J.; Abbott, J. M.; Burns, R. K.

    1981-01-01

    In the cogeneration technology alternatives study (CTAS) a number of advanced coal fired systems were examined and systems using a integrated coal gasifier IGCC or a fluid bed combustor AFB were found to yield attractive cogeneration results in industrial cogeneration applications. A range of site requirements and cogeneration sizing strategies using ground rules based on CTAS were used in comparing an IGCC and an AFB. The effect of time variations in site requirements and the sensitivity to fuel and electricity price assumptions are examined. The economic alternatives of industrial or utility ownership are also considered. The results indicate that the IGCC system has potentially higher fuel and emission savings and could be an attractive option for utility ownership. The AFB steam turbine system has a potentially higher return on investment and could be attractive assuming industrial ownership.

  17. Handbook of gasifiers and gas-treatment systems. [39 gasification processes and 40 gas processing systems

    Energy Technology Data Exchange (ETDEWEB)

    Parekh, R.D.

    1982-09-01

    In February 1976, the Energy Research and Development Administration (ERDA) published the Handbook of Gasifiers and Gas Treatment Systems. The intent of this handbook was to provide a ready reference to systems that are or may be applicable to coal conversion technology. That handbook was well received by users and was subsequently reprinted many times. The Department of Energy (successor agency to the ERDA) expands, revises and updates the Handbook in this volume. This new Handbook is not intended as a comparative evaluation, but rather as an impartial reference on recent and current technology. The Handbook now presents 39 gasification technologies and 40 gas processing systems that are or may be applicable to coal conversion technology. The information presented has been approved or supplied by the particular licensor/developer.

  18. Complex technical and economic studies of combined-cycle units with flow gasifiers

    Science.gov (United States)

    Nakoryakov, V. E.; Nozdrenko, G. V.; Shchinnikov, P. A.; Borush, O. V.; Kuz'min, A. G.

    2010-12-01

    The method for determining the technical and economical indices of combined-cycle power plants (CCPPs) operating on coal with a low-charged steam generator and with a flow gasifier in combined production of electricity and heat, synthesis gas and hydrogen is considered. The results of analysis are presented and it is shown that such CCPPs have a higher technical and economical efficiency as compared to cogeneration plants (CPs) operating on pulverized coal and reconstructed with a gas-turbine topping. The material of this article is prepared in the framework of the Federal Targeted Program "Scientific and Scientific-Pedagogical Specialists of Innovative Russia for 2009-2013," application 1.2.2, the program "Research Works on Production of Fuels and Power from Organic Raw Materials."

  19. A numerical model of a fluidized bed biomass gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Hongming Jiang; Morey, R.V. (Minnesota Univ., St. Paul, MN (United States). Dept. of Agricultural Engineering)

    1992-01-01

    A one-dimensional, steady state, numerical model was developed for a fluidized bed biomass gasifier. The gasifier model consists of a fuel pyrolysis model, an oxidation model, a gasification model and a freeboard model. Given the bed temperature, ambient air flow rate and humidity ratio, fuel moisture content and reactor parameters, the model predicts the fuel feed rate for steady state operation, composition of the producer gas and fuel energy conversion. The gasifier model was validated with experimental results. The effects of major mechanisms (fuel pyrolysis and the chemical and the physical rate processes) were assessed in a sensitivity study of the gasification model. A parametric study was also conducted for the gasifier model. It is concluded that the model can be used for gasifier performance analysis. (author)

  20. Flexible Bench-Scale Recirculating Flow CPC Photoreactor for Solar Photocatalytic Degradation of Methylene Blue Using Removable TiO2 Immobilized on PET Sheets

    Directory of Open Access Journals (Sweden)

    Doaa M. EL-Mekkawi

    2016-01-01

    Full Text Available TiO2 immobilized on polyethylene (PET nonwoven sheet was used in the solar photocatalytic degradation of methylene blue (MB. TiO2 Evonik Aeroxide P25 was used in this study. The amount of loaded TiO2 on PET was approximately 24%. Immobilization of TiO2 on PET was conducted by dip coating process followed by exposing to mild heat and pressure. TiO2/PET sheets were wrapped on removable Teflon rods inside home-made bench-scale recirculating flow Compound Parabolic Concentrator (CPC photoreactor prototype (platform 0.7 × 0.2 × 0.4 m3. CPC photoreactor is made up of seven low iron borosilicate glass tubes connected in series. CPC reflectors are made of stainless steel 304. The prototype was mounted on a platform tilted at 30°N local latitude in Cairo. A centrifugal pump was used to circulate water containing methylene blue (MB dye inside the glass tubes. Efficient photocatalytic degradation of MB using TiO2/PET was achieved upon the exposure to direct sunlight. Chemical oxygen demand (COD analyses reveal the complete mineralization of MB. Durability of TiO2/PET composite was also tested under sunlight irradiation. Results indicate only 6% reduction in the amount of TiO2 after seven cycles. No significant change was observed for the physicochemical characteristics of TiO2/PET after the successive irradiation processes.

  1. Characterization of mercury, arsenic, and selenium in the product streams of a bench-scale, inert-gas, oil shale retort

    Energy Technology Data Exchange (ETDEWEB)

    Olsen, K.B.; Evans, J.C.; Fruchter, J.S.; Girvin, D.C.; Nelson, C.L. (Pacific Northwest Lab., Richland, WA (USA))

    1990-02-01

    The purpose of this study was to determine the effects of heating rates and maximum temperatures on the redistribution of mercury, arsenic, and selenium into the shale oil, retort water, and offgas of a 6-kg bench-scale retort. A Green River shale (western) from Colorado and a New Albany shale (eastern) from Kentucky were heated at 1-2{degree}C/min to a maximum temperature of 500{degree}C. The eastern and western shales were also heated at 2{degree}C/min to 750{degree}C and at 10{degree}C/min to 750{degree}C. Real-time monitoring of the offgas stream for mercury was accomplished with Zeeman atomic absorption spectroscopy or a microwave-induced helium plasma spectroscopy. Microwave-induced helium plasma spectroscopy was also used to monitor for arsenic in the offgas during retorting; little or no arsenic was observed in the offgas. Mass balance calculations for arsenic and selenium accounted for essentially 100% of those elements in the spent shale, shale oil, and retort water. The mass balance calculations suggest little offgas component for arsenic and selenium. This agrees with the results of the MPD monitoring of the offgas. These results indicate the potential pathway for mercury to enter the environment is from the offgas. Arsenic and selenium preferential redistribution into the shale oil may present problems during the upgrading process.

  2. Influence of toluene and salinity on biosurfactant production by Bacillus sp.: scale up from flasks to a bench-scale bioreactor

    Directory of Open Access Journals (Sweden)

    Ellen Cristina Souza

    Full Text Available ABSTRACT To select the best biosurfactant producer, Pseudomonas putida, Bacillus megatherium, Bacillus licheniformis and Bacillus subtilis were cultured in flasks on media with different salinity [low salinity (LS, Bushnell-Haas (BH and artificial sea water (SW media] supplemented or not with toluene as a model pollutant. Toluene inhibited the growth of all microorganisms and stimulated the biosurfactant production. B. subtilis exhibited the best performance, being able to lower the surface tension (ST in the LS medium to 65.5 mN/min in the absence of toluene, and to 46.5 mN/min in the BH medium in the presence of toluene, corresponding to ST reductions of 13.0 and 27.5 mN/m, respectively. Scaling up the process to a bench-scale fermentor, the best results were obtained in the LS medium, where B. subtilis was able to reduce the toluene concentration from 26.0 to 4.3 g/L within 12 h and ST by 17.2 mN/m within 18 h. The results of this study point out that B. subtilis is an interesting biosurfactant producer, which could be used in the bioremediation of toluene-contaminated water.

  3. Characterization of L-asparaginase from marine-derived Aspergillus niger AKV-MKBU, its antiproliferative activity and bench scale production using industrial waste.

    Science.gov (United States)

    Vala, Anjana K; Sachaniya, Bhumi; Dudhagara, Dushyant; Panseriya, Haresh Z; Gosai, Haren; Rawal, Rakesh; Dave, Bharti P

    2018-03-01

    L-asparaginase (LA), an enzyme with anticancer activities, produced by marine-derived Aspergillus niger was subjected to purification and characterization. The purified enzyme was observed to have molecular weight ∼90KDa. The enzyme retained activity over a wide range of pH, i.e. pH 4-10. The enzyme was quite stable in temperature range 20-40°C. Tween 80 and Triton X-100 were observed to enhance LA activity while inhibition of LA activity was observed in presence of heavy metals. The values for K m was found to be 0.8141 mM and V max was 6.228μM/mg/min. The enzyme exhibited noteworthy antiproliferative activity against various cancer cell lines tested. Successful bench scale production (in 5L bioreacator) of LA using groundnut oil cake as low cost substrate has also been carried out. Copyright © 2017 Elsevier B.V. All rights reserved.

  4. Integrating a 250 mL-spinner flask with other stirred bench-scale cell culture devices: a mass transfer perspective.

    Science.gov (United States)

    Vallejos, Jose R; Brorson, Kurt A; Moreira, Antonio R; Rao, Govind

    2011-01-01

    The bioprocess development cycle is a complex task that requires a complete understanding of the engineering of the process (e.g., mass transfer, mixing, CO(2) removal, process monitoring, and control) and its affect on cell biology and product quality. Despite their widespread use in bioprocess development, spinner flasks generally lack engineering characterization of critical physical parameters such as k(L)a, P/V, or mixing time. In this study, mass transfer characterization of a 250-mL spinner flask using optical patch-based sensors is presented. The results quantitatively show the effect of the impeller type, liquid filling volume, and agitation speed on the volumetric mass transfer coefficient (k(L)a) in a 250-mL spinner flask, and how they can be manipulated to match mass transfer capability at large culture devices. Thus, process understanding in spinner flasks can be improved, and these devices can be seamlessly integrated in a rational scale-up strategy from cell thawing to bench-scale bioreactors (and beyond) in biomanufacturing. Copyright © 2011 American Institute of Chemical Engineers (AIChE).

  5. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 16, July--September, 1996

    Energy Technology Data Exchange (ETDEWEB)

    Shields, G.L.; Moro, N.; Smit, F.J.; Jha, M.C.

    1996-10-30

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2-t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by September 1997. 28 refs., 13 figs., 19 tabs.

  6. Comparison of pulp-mill-integrated hydrogen production from gasified black liquor with stand-alone production from gasified biomass

    International Nuclear Information System (INIS)

    Andersson, E.; Harvey, S.

    2007-01-01

    When gasified black liquor is used for hydrogen production, significant amounts of biomass must be imported. This paper compares two alternative options for producing hydrogen from biomass: (A) pulp-mill-integrated hydrogen production from gasified back liquor; and (B) stand-alone production of hydrogen from gasified biomass. The comparison assumes that the same amount of biomass that is imported in Alternative A is supplied to a stand-alone hydrogen production plant and that the gasified black liquor in Alternative B is used in a black liquor gasification combined cycle (BLGCC) CHP unit. The comparison is based upon equal amounts of black liquor fed to the gasifier, and identical steam and power requirements for the pulp mill. The two systems are compared on the basis of total CO 2 emission consequences, based upon different assumptions for the reference energy system that reflect different societal CO 2 emissions reduction target levels. Ambitions targets are expected to lead to a more CO 2 -lean reference energy system, in which case hydrogen production from gasified black liquor (Alternative A) is best from a CO 2 emissions' perspective, whereas with high CO 2 emissions associated with electricity production, hydrogen from gasified biomass and electricity from gasified black liquor (Alternative B) is preferable. (author)

  7. Sampling/classification of gasifier particulates

    International Nuclear Information System (INIS)

    Wegrzyn, J.

    1984-01-01

    A high temperature and pressure real time extractive sampling probe for particulate monitoring was built at Brookhaven National Laboratory and tested on Morgantown Energy Technology Center's 42 inch fixed bed gasifier. The probe was specifically designed for the conditions of highly loaded particulate and condensable streams, that exist at the outlet of a fixed bed gasifier. Some of the salient features of the probe are: porous tube gas injection, aerodynamic particle classification in the presence of condensable vapors, β gauge particle detection, and micro processor control. Three of the key design problems were the separation of the particles from the vapor without promoting condensation, the prevention of plugging, and real time monitoring. Some plugging did occur over the seven day sampling period, but by over pressurizing and back purging the clog was blown back into the process stream. The tests validate the proof of concept of the sampling probe and indicated that the particulate output from the bed came in the form of bursts (several minutes in duration) rather than in the form of a steady stream

  8. Steam gasification of coal at low-medium (600-800{sup o}C) temperature with simultaneous CO{sub 2} capture in fluidized bed at atmospheric pressure: The effect of inorganic species. 1. Literature review and comments

    Energy Technology Data Exchange (ETDEWEB)

    Corella, J.; Toledo, J.M.; Molina, G. [Universidad Complutense de Madrid, Madrid (Spain). Dept. for Chemical Engineering

    2006-08-30

    This paper addresses the H{sub 2} production with simultaneous CO{sub 2} capture by steam gasification of coal in a fluidized bed, at low/medium temperatures (600-800{sup o}C) and atmospheric pressure. This work is mainly aimed at reviewing the effects of the inorganic species present in the matrix of the coal or added to the gasifier bed. The most promising species seems to be the calcined limestone (CaO), which intervenes in the overall gasification reaction network in at least five different types of reactions. The effectiveness of the CaO for CO{sub 2} capture in the coal gasifier is, therefore, affected/influenced by the other four simultaneous or competitive types of reactions in the gasifier. The effects of the temperature in the gasifier and of the (CaO/coal) ratio fed to the gasifier are finally reviewed and discussed in detail.

  9. Gasification Studies Task 4 Topical Report, Utah Clean Coal Program

    Energy Technology Data Exchange (ETDEWEB)

    Whitty, Kevin [Univ. of Utah, Salt Lake City, UT (United States); Fletcher, Thomas [Univ. of Utah, Salt Lake City, UT (United States); Pugmire, Ronald [Univ. of Utah, Salt Lake City, UT (United States); Smith, Philip [Univ. of Utah, Salt Lake City, UT (United States); Sutherland, James [Univ. of Utah, Salt Lake City, UT (United States); Thornock, Jeremy [Univ. of Utah, Salt Lake City, UT (United States); Hunsacker, Isaac [Univ. of Utah, Salt Lake City, UT (United States); Li, Suhui [Univ. of Utah, Salt Lake City, UT (United States); Kelly, Kerry [Univ. of Utah, Salt Lake City, UT (United States); Puntai, Naveen [Univ. of Utah, Salt Lake City, UT (United States); Reid, Charles [Univ. of Utah, Salt Lake City, UT (United States); Schurtz, Randy [Univ. of Utah, Salt Lake City, UT (United States)

    2011-10-01

    A key objective of the Task 4 activities has been to develop simulation tools to support development, troubleshooting and optimization of pressurized entrained-flow coal gasifiers. The overall gasifier models (Subtask 4.1) combine submodels for fluid flow (Subtask 4.2) and heat transfer (Subtask 4.3) with fundamental understanding of the chemical (Subtask 4.4) and physical (Subtask 4.5) processes that take place as coal particles are converted to synthesis gas and slag. However, it is important to be able to compare predictions from the models against data obtained from actual operating coal gasifiers, and Subtask 4.6 aims to provide an accessible, non-proprietary system, which can be operated over a wide range of conditions to provide well-characterized data for model validation.

  10. Mathematical Modelling of Coal Gasification Processes

    Science.gov (United States)

    Sundararajan, T.; Raghavan, V.; Ajilkumar, A.; Vijay Kumar, K.

    2017-07-01

    Coal is by far the most commonly employed fuel for electrical power generation around the world. While combustion could be the route for coal utilization for high grade coals, gasification becomes the preferred process for low grade coals having higher composition of volatiles or ash. Indian coals suffer from high ash content-nearly 50% by weight in some cases. Instead of transporting such high ash coals, it is more energy efficient to gasify the coal and transport the product syngas. Integrated Gasification Combined Cycle (IGCC) plants and Underground Gasification of coal have become attractive technologies for the best utilization of high ash coals. Gasification could be achieved in fixed beds, fluidized beds and entrained beds; faster rates of gasification are possible in fluidized beds and entrained flow systems, because of the small particle sizes and higher gas velocities. The media employed for gasification could involve air/oxygen and steam. Use of oxygen will yield relatively higher calorific value syngas because of the absence of nitrogen. Sequestration of the carbon dioxide after the combustion of the syngas is also easier, if oxygen is used for gasification. Addition of steam can increase hydrogen yield in the syngas and thereby increase the calorific value also. Gasification in the presence of suitable catalysts can increase the composition of methane in the product gas. Several competing heterogenous and homogenous reactions occur during coal major heterogenous reaction pathways, while interactions between carbon monoxide, oxygen, hydrogen, water vapour, methane and carbon dioxide result in several simultaneous gas-phase (homogenous) reactions. The overall product composition of the coal gasification process depends on the input reactant composition, particle size and type of gasifier, and pressure and temperature of the gasifier. The use of catalysts can also selectively change the product composition. At IIT Madras, over the last one decade, both

  11. Coal derived fuel gases for molten carbonate fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    1979-11-01

    Product streams from state-of-the-art and future coal gasification systems are characterized to guide fuel cell program planners and researchers in establishing performance goals and developing materials for molten carbonate fuel cells that will be compatible with gasifier product gases. Results are presented on: (1) the range of gasifier raw-gas compositions available from the major classes of coal gasifiers; (2) the degree of gas clean-up achievable with state-of-the-art and future gas clean-up systems; and (3) the energy penalties associated with gas clean-up. The study encompasses fixed-bed, fluid-bed, entrained-bed, and molten salt gasifiers operating with Eastern bituminous and Western subbituminous coals. Gasifiers operating with air and oxygen blowing are evaluated, and the coal gasification product streams are characterized with respect to: (1) major gas stream constituents, e.g., CO, H/sub 2/, CO/sub 2/, CH/sub 4/, N/sub 2/, H/sub 2/O; (2) major gas stream contaminants, e.g., H/sub 2/S, COS, particulates, tars, etc.; and (3) trace element contaminants, e.g., Na, K, V, Cl, Hg, etc.

  12. Coal-oil coprocessing at HTI - development and improvement of the technology

    Energy Technology Data Exchange (ETDEWEB)

    Stalzer, R.H.; Lee, L.K.; Hu, J.; Comolli, A. [Hydrocarbon Technologies, Inc., Lawrenceville, NJ (United States)

    1995-12-31

    Co-Processing refers to the combined processing of coal and petroleum-derived heavy oil feedstocks. The coal feedstocks used are those typically utilized in direct coal liquefaction: bituminous, subbituminous, and lignites. Petroleum-derived oil, is typically a petroleum residuum, containing at least 70 W% material boiling above 525{degrees}C. The combined coal and oil feedstocks are processed simultaneously with the dual objective of liquefying the coal and upgrading the petroleum-derived residuum to lower boiling (<525{degrees}C) premium products. HTI`s investigation of the Co-Processing technology has included work performed in laboratory, bench and PDU scale operations. The concept of co-processing technology is quite simple and a natural outgrowth of the work done with direct coal liquefaction. A 36 month program to evaluate new process concepts in coal-oil coprocessing at the bench-scale was begun in September 1994 and runs until September 1997. Included in this continuous bench-scale program are provisions to examine new improvements in areas such as: interstage product separation, feedstock concentrations (coal/oil), improved supported/dispersed catalysts, optimization of reactor temperature sequencing, and in-line hydrotreating. This does not preclude other ideas from DOE contracts and other sources that can lead to improved product quality and economics. This research work has led to important findings which significantly increased liquid yields, improved product quality, and improved process economics.

  13. Development of a Coal Quality Expert

    Energy Technology Data Exchange (ETDEWEB)

    1992-09-08

    This is the ninth Technical Progress Report, describing work performed under DOE Contract No. (DE-FC2290PC896631) Development of a Coal Quality Expert.'' The contract is a Cooperative Agreement between the US Department of Energy, CQ Inc., and ABB Combustion Engineering, Inc. This report covers the period from April 1, through June 30, 1992. Four companies and seven host utilities have teamed with CQ Inc. and ABB/CE to perform the work on this project. The work falls under DOE's Clean Coal Technology Program category of Advanced Coal Cleaning.'' The 45-month project will provide the utility industry with a PC expert system to confidently and inexpensively evaluate the potential for coal cleaning blending, and switching options to reduce emissions while producing lowest cost electricity. Specifically, this project will: (1) Enhance the existing Coal Quality Information System (CQIS) database and. Coal Quality Impact Model (CQIM) to allow confident assessment of the effects of cleaning on specific boiler cost and performance. (2) Develop and validate a methodology, Coal Quality Expert (CQE) which allows accurate and detailed predictions of coal quality impacts on total power plant capital cost, operating cost, and performance based upon inputs from inexpensive bench-scale tests.

  14. Technical analysis of advanced wastewater-treatment systems for coal-gasification plants

    Energy Technology Data Exchange (ETDEWEB)

    1981-03-31

    This analysis of advanced wastewater treatment systems for coal gasification plants highlights the three coal gasification demonstration plants proposed by the US Department of Energy: The Memphis Light, Gas and Water Division Industrial Fuel Gas Demonstration Plant, the Illinois Coal Gasification Group Pipeline Gas Demonstration Plant, and the CONOCO Pipeline Gas Demonstration Plant. Technical risks exist for coal gasification wastewater treatment systems, in general, and for the three DOE demonstration plants (as designed), in particular, because of key data gaps. The quantities and compositions of coal gasification wastewaters are not well known; the treatability of coal gasification wastewaters by various technologies has not been adequately studied; the dynamic interactions of sequential wastewater treatment processes and upstream wastewater sources has not been tested at demonstration scale. This report identifies key data gaps and recommends that demonstration-size and commercial-size plants be used for coal gasification wastewater treatment data base development. While certain advanced treatment technologies can benefit from additional bench-scale studies, bench-scale and pilot plant scale operations are not representative of commercial-size facility operation. It is recommended that coal gasification demonstration plants, and other commercial-size facilities that generate similar wastewaters, be used to test advanced wastewater treatment technologies during operation by using sidestreams or collected wastewater samples in addition to the plant's own primary treatment system. Advanced wastewater treatment processes are needed to degrade refractory organics and to concentrate and remove dissolved solids to allow for wastewater reuse. Further study of reverse osmosis, evaporation, electrodialysis, ozonation, activated carbon, and ultrafiltration should take place at bench-scale.

  15. CHP from Updraft Gasifier and Stirling Engine

    DEFF Research Database (Denmark)

    Jensen, N.; Werling, J.; Carlsen, Henrik

    2002-01-01

    The combination of thermal gasification with a Stirling engine is an interesting concept for use in small combined heat and power plants based on biomass. By combining the two technologies a synergism can potentially be achieved. Technical problems, e.g. gas cleaning and fouling of the Stirling...... engine heat exchanger, can be eliminated and the overall electric efficiency of the system can be improved. At the Technical University of Denmark a Stirling engine fueled by gasification gas has been developed. In this engine the combustion system and the geometry of the hot heat exchanger...... of the Stirling engine has been adapted to the use of a gas with a low specific energy content and a high content of tar and particles. In the spring of 2001 a demonstration plant has been built in the western part of Denmark where this Stirling engine is combined with an updraft gasifier. A mathematical...

  16. The study on coal gasification process with high ash fusion temperature coal

    Energy Technology Data Exchange (ETDEWEB)

    Nobusuke Kobayashi; Miku Tanaka; Piao Gulin; Jun Kobayashi; Shigenobu Hatano; Yoshinori Itaya; Shigekatsu Mori [Nagoya University, Nagoya (Japan). Dept. of Chemical Engineering

    2007-07-01

    Coal gasification experiment was conducted with high ash fusion temperature coal in an entrained flow gasifier to evaluate the dry-ash removal process. In the conventional entrained type coal gasification process, coal ash was removed as the molten slag at the bottom of gasifier. Therefore, comparatively low fusion ash temperature coal was usually used in these gasification processes. However, it is very important to use the high ash fusion temperature coal in the coal gasification process in the near future to achieve the high power generation efficiency. Form these reasons, new gasification process with high ash fusion temperature was proposed and gasification experiment was conducted. In the proposed process, the ash was removed without melting. Therefore, the gasification condition on each coal characteristics was very important. In this study, the gasification experiment with different operation condition, such as O{sub 2}/Coal, was conducted with two different types of coal. To evaluate the gasification performance and ash behavior, produced gas composition was measured and recovered ash after the gasification experiment was analyzed. 10 refs., 8 figs., 2 tabs.

  17. Hydrogen production with short contact time. Catalytic partial oxidation of hydrocarbons and oxygenated compounds: Recent advances in pilot- and bench-scale testing and process design

    Energy Technology Data Exchange (ETDEWEB)

    Guarinoni, A.; Ponzo, R.; Basini, L. [ENI Refining and Marketing Div., San Donato Milanese (Italy)

    2010-12-30

    ENI R and D has been active for fifteen years in the development of Short Contact Time - Catalytic Partial Oxidation (SCT-CPO) technologies for producing Hydrogen/Synthesis Gas. From the beginning the experimental work addressed either at defining the fundamental principles or the technical and economical potential of the technology. Good experimental responses, technical solutions' simplicity and flexibility, favourable techno-economical evaluations promoted the progressive widening of the field of the investigations. From Natural Gas (NG) the range of ''processable'' Hydrocarbons extended to Liquefied Petroleum Gas (LPG) and Gasoils, including those characterised by high levels of unsaturated and sulphurated molecules and, lately, to other compounds with biological origin. The extensive work led to the definition of different technological solutions, grouped as follows: Technology 1: Air Blown SCT-CPO of Gaseous Hydrocarbons and/or Light Compounds with biological origin Technology 2: Enriched Air/Oxygen Blown SCT-CPO of Gaseous Hydrocarbons and/or Light Compounds with biological origin Technology 3: Enriched Air/Oxygen Blown SCT-CPO of Liquid Hydrocarbons and/or Compounds with biological origin Recently, the licence rights on a non-exclusive basis for the commercialisation of SCT-CPO based processes for H{sub 2}/Synthesis gas production from light hydrocarbons with production capacity lower than 5,000 Nm{sup 3}/h of H{sub 2} or 7,500 Nm3/h of syngas have been assigned to two external companies. In parallel, development of medium- and large-scale plant solutions is progressing within the ENI group framework. These last activities are addressed to the utilisation of SCT-CPO for matching the variable Hydrogen demand in several contexts of oil refining operation. This paper will report on the current status of SCT-CPO with a focus on experimental results obtained, either at pilot- and bench- scale level. (orig.)

  18. Hydrogen generation from bioethanol reforming: bench-scale unit performance with Cu/Nb{sub 2}O{sub 5} catalyst

    Energy Technology Data Exchange (ETDEWEB)

    Fernandes Machado, N.R.C. [State Univ. of Maringa (UEM), Chemical Engineering Dept., Lab. of Catalysis, Maringa (Brazil); Schmal, M. [PEQ/COPPE/UFRJ Cidade Univ., Centro de Tecnologia, Graduate School and Research in Engineering Alberto Luiz Coimbra Institute, Rio De Janeiro (Brazil); Cantao, M.P. [LACTEC, Dept. of Materials, Inst. of Technology for Development, Curitiba (Brazil)] [and others

    2003-07-01

    As an alternative route for hydrogen production, ethanol reforming was studied in a bench-scale unit using a 5%Cu/Nb{sub 2}O{sub 5} catalyst previously selected in a micro reactor. X-Ray Diffraction analysis has shown that this catalyst contains copper oxide in an amorphous form, or in particles smaller than 20 nm, while the Nb{sub 2}O{sub 5} is highly crystalline. Analysis of the calcinated catalyst by X-Ray Photoelectron Spectroscopy revealed that 35% of total copper was on the surface as Cu{sup I} (55%) or Cu{sup II} (45%). The catalyst presented a low surface area (35 m{sup 2}/g), mainly from meso and macropores, as textural analysis revealed. Temperature Programmed Reduction showed a two-step reduction of Cu{sup II} to Cu, at 245{sup o}C and 306{sup o}C. It was also observed the reduction of 6% of Nb{sub 2}O{sub 5}. The reaction unit consisted of an integral reactor with 16 g of catalyst pellets, approximately 3 mm x 5 mm in size. Reaction temperature and feed rate were varied to optimize hydrogen production, with CO{sub 2} as the main byproduct. Reagents (water and ethanol) in stoichiometric proportion were fed into an electric pre-heater and vaporized. An increase on reaction temperature from 300{sup o}C to 400{sup o}C has led to an increase in mean conversion from 17% to 35%. Ethene and ethyl ether were also detected as minor byproducts. (author)

  19. Coal technology program. Progress report, May 1977

    Energy Technology Data Exchange (ETDEWEB)

    None

    1977-07-01

    Two successful operability tests with sustained operation of the bench-scale hydrocarbonizer were achieved with Illinois No. 6 coal diluted with char. Several activities in the area of nondestructive testing of coatings are reviewed. Failure analysis activities included examination of several components from the solvent refined coal plants at Wilsonville, Alabama, and Tacoma, Washington. In the gas-fired potassium boiler project, all of the design work were completed except for several of the instrument and control drawings. In the design studies of a coal-fired alkali metal vapor topping cycle, the first phase of a cycle analysis and the design and analysis of a metal vapor turbine were completed. A report entitled ''Critical Component Test Facility--Advance Planning for Test Modules'' presents the planning study for the conceptual design of component test modules on a nonsite-specific basis. Engineering studies, project evaluation and process and program analysis of coal conversion processes were continued. A report on the landfill storage of solid wastes from coal conversion is being finalized. In the coal-fueled MIUS project, a series of successful tests of the coal feeding system and a report on the analysis of 500-hr fire-side corrosion tests in a fluidized bed combustor were completed.

  20. DEVELOPMENT OF DISPOSABLE SORBENTS FOR CHLORIDE REMOVAL FROM HIGH TEMPERATURE COAL-DERIVED GASES

    Energy Technology Data Exchange (ETDEWEB)

    Gopala Krishnan; Raghubir Gupta

    1999-09-01

    Advanced integrated-gasification combined-cycle (IGCC) and integrated-gasification fuel cell (IGFC) systems require the development of high temperature sorbents for the removal of hydrogen chloride (HCl) vapor to less than 1 parts-per-million (ppm) levels. HCl is a highly reactive, corrosive, and toxic gas which must be removed to meet environmental regulations, to protect power generation equipment, and to minimize deterioration of hot gas desulfurization sorbents. The objective of this program was to develop disposable, alkali-based sorbents capable of reducing HCl vapor levels to less than 1 ppm in the temperature range from 400 to 750 C and pressures in the range from 1 to 20 atm. The primary areas of focus of this program were to investigate different methods of sorbent fabrication, testing their suitability for different reactor configurations, obtaining reaction kinetics data, and conducting a preliminary economic feasibility assessment. This program was a joint effort between SRI International (SRI), Research Triangle Institute (RTI), and General Electric Corporate Research and Development (GE-CRD). SRI, the prime contractor and RTI, a major subcontractor, performed most of the work in this program. Thermochemical calculations indicated that sodium-based sorbents were capable of reducing HCl vapor levels to less than 1 ppm at temperatures up to 650 C, but the regeneration of spent sorbents would require complex process steps. Nahcolite (NaHCO{sub 3}), a naturally-occurring mineral, could be used as an inexpensive sorbent to remove HCl vapor in hot coal gas streams. In the current program, nahcolite powder was used to fabricate pellets suitable for fixed-bed reactors and granules suitable for fluidized-bed reactors. Pilot-scale equipment were used to prepare sorbents in large batches: pellets by disk pelletization and extrusion techniques, and granules by granulation and spray-drying techniques. Bench-scale fixed- and fluidized-bed reactors were assembled at

  1. Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT)

    Energy Technology Data Exchange (ETDEWEB)

    Conocophillips

    2007-09-30

    The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project was established to evaluate integrated electrical power generation and methanol production through clean coal technologies. The project was under the leadership of ConocoPhillips Company (COP), after it acquired Gasification Engineering Corporation (GEC) and the E-Gas gasification technology from Global Energy Inc. in July 2003. The project has completed both Phase 1 and Phase 2 of development. The two project phases include the following: (1) Feasibility study and conceptual design for an integrated demonstration facility at SG Solutions LLC (SGS), previously the Wabash River Energy Limited, Gasification Facility located in West Terre Haute, Indiana, and for a fence-line commercial embodiment plant (CEP) operated at the Dow Chemical Company or Dow Corning Corporation chemical plant locations. (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues. Phase 1 of this project was supported by a multi-industry team consisting of Air Products and Chemicals, Inc., The Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation, while Phase 2 was supported by Gas Technology Institute, TDA Research Inc., and Nucon International, Inc. The SGS integrated gasification combined cycle (IGCC) facility was designed, constructed, and operated under a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other carbonaceous fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas (syngas) is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine

  2. Treatment of coal gasification wastewaters: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Donaldson, T.L.; Lee, D.D.; Singh, S.P.N.

    1987-03-01

    A bench-scale fluidized-bed bioreactor was operated for over 4 months to characterize the biooxidation of major organic pollutants in coal gasification wastewater obtained from the Morgantown Energy Technology Center. Monohydric phenol was degraded first, followed by more complex phenolics, including polycyclic aromatic hydrocarbons (PAHs). Organic components were assayed by methylene chloride extraction followed by gas chromatography. Genetic capability for degradation of naphthalene by the biofilm was identified by gene probe analysis. Further studies were conducted to determine if the existing biofilm could be enhanced for naphthalene degradation by supplemental inoculation with a microbial culture having good naphthalene-degrading capabilities. The biofilm response was monitored using gene probe techniques. An assessment of wastewater treatment technologies for coal conversion wastewaters was initiated. A bibliography was compiled, arrangements were initiated to collaborate with other investigators doing wastewater treatability studies, and a site visit was made to the Great Plains plant. 201 refs., 3 figs., 5 tabs.

  3. Enhanced Combustion Low NOx Pulverized Coal Burner

    Energy Technology Data Exchange (ETDEWEB)

    David Towle; Richard Donais; Todd Hellewell; Robert Lewis; Robert Schrecengost

    2007-06-30

    economic evaluation and commercial application. During the project performance period, Alstom performed computational fluid dynamics (CFD) modeling and large pilot scale combustion testing in its Industrial Scale Burner Facility (ISBF) at its U.S. Power Plant Laboratories facility in Windsor, Connecticut in support of these objectives. The NOx reduction approach was to optimize near-field combustion to ensure that minimum NOx emissions are achieved with minimal impact on unburned carbon in ash, slagging and fouling, corrosion, and flame stability/turn-down. Several iterations of CFD and combustion testing on a Midwest coal led to an optimized design, which was extensively combustion tested on a range of coals. The data from these tests were then used to validate system costs and benefits versus SCR. Three coals were evaluated during the bench-scale and large pilot-scale testing tasks. The three coals ranged from a very reactive subbituminous coal to a moderately reactive Western bituminous coal to a much less reactive Midwest bituminous coal. Bench-scale testing was comprised of standard ASTM properties evaluation, plus more detailed characterization of fuel properties through drop tube furnace testing and thermogravimetric analysis. Bench-scale characterization of the three test coals showed that both NOx emissions and combustion performance are a strong function of coal properties. The more reactive coals evolved more of their fuel bound nitrogen in the substoichiometric main burner zone than less reactive coal, resulting in the potential for lower NOx emissions. From a combustion point of view, the more reactive coals also showed lower carbon in ash and CO values than the less reactive coal at any given main burner zone stoichiometry. According to bench-scale results, the subbituminous coal was found to be the most amenable to both low NOx, and acceptably low combustibles in the flue gas, in an air staged low NOx system. The Midwest bituminous coal, by contrast, was

  4. Coal gasification systems engineering and analysis. Appendix G: Commercial design and technology evaluation

    Science.gov (United States)

    1980-01-01

    A technology evaluation of five coal gasifier systems (Koppers-Totzek, Texaco, Babcock and Wilcox, Lurgi and BGC/Lurgi) and procedures and criteria for evaluating competitive commercial coal gasification designs is presented. The technology evaluation is based upon the plant designs and cost estimates developed by the BDM-Mittelhauser team.

  5. In-situ subaqueous capping of mercury-contaminated sediments in a fresh-water aquatic system, Part I—Bench-scale microcosm study to assess methylmercury production

    Energy Technology Data Exchange (ETDEWEB)

    Randall, Paul M., E-mail: randall.paul@epa.gov [U.S. Environmental Protection Agency, Office of Research and Development, National Risk Management Research Laboratory, 26 W. Martin Luther King Drive, Cincinnati, OH 45268 (United States); Fimmen, Ryan [Geosyntec Consultants, 150 E. Wilson Bridge Road, Suite 232, Worthington, OH 43085 (United States); Lal, Vivek; Darlington, Ramona [Battelle, 505 King Ave., Columbus, OH 43201 (United States)

    2013-08-15

    Bench-scale microcosm experiments were designed to provide a better understanding of the potential for Hg methylation in sediments from an aquatic environment. Experiments were conducted to examine the function of sulfate concentration, lactate concentration, the presence/absence of an aqueous inorganic Hg spike, and the presence/absence of inoculums of Desulfovibrio desulfuricans, a strain of sulfate-reducing bacteria (SRB) commonly found in the natural sediments of aquatic environments. Incubations were analyzed for both the rate and extent of (methylmercury) MeHg production. Methylation rates were estimated by analyzing MeHg and Hg after 2, 7, 14, 28, and 42 days. The production of metabolic byproducts, including dissolved gases as a proxy for metabolic utilization of carbon substrate, was also monitored. In all treatments amended with lactate, sulfate, Hg, and SRB, MeHg was produced (37 ng/g-sediment dry weight) after only 48 h of incubation and reached a maximum sediment concentration of 127 ng/g-sediment dry weight after the 42 day incubation period. Aqueous phase production of MeHg was observed to be 10 ng/L after 2 day, reaching a maximum observed concentration of 32.8 ng/L after 14 days, and declining to 10.8 ng/L at the end of the incubation period (42 day). The results of this study further demonstrates that, in the presence of an organic carbon substrate, sulfate, and the appropriate consortia of microorganisms, sedimentary Hg will be transformed into MeHg through bacterial metabolism. Further, this study provided the basis for evaluation of an in-situ subaqueous capping strategy that may limit (or potentially enhance) MeHg production. -- Highlights: • Hg methylation by SRB is limited by the depletion of sulfate and carbon. • Hg methylation is sensitive to competition by methanogens for carbon substrate. • In high lactate environment, all lactate was utilized in the microcosms within seven days. • In the absence of adequate metabolic fuel, Me

  6. The effects of physical separtation treatment on the removal of uranium from contaminated soils at Fernald: A bench-scale study

    International Nuclear Information System (INIS)

    Sadler, K.G.; Krstich, M.A.

    1994-01-01

    A bench-scale treatability study incorporating the use of physical separation techniques and chemical dispersants/extractants was conducted on uranium contaminated soils at the Fernald Environmental Management Project (FEMP) site. The soils contained approximately 497 and 450 milligrams per kilogram (mg/kg) of total uranium, respectively. Geotechnical characterization indicated that 77.4 and 74.6 percent of the soil was in the less that 50 micrometer (μm) size fraction for the ID-A and ID-B soils, respectively. An initial characterization effort indicated that uranium was distributed among all particle size fractions. After each soil was dispersed in water, it was noted that the uranium concentrated in the sand and clay fractions for the ID-A soil (1028 and 1475 mg kg -1 , respectively) and the clay fraction for ID-B soil (2710 mg kg -1 ). Four 1 millimolar (mM) sodium reagent solutions (sodium hydroxide, sodium carbonate, sodium bicarbonate, and a sodium citrate-bicarbonate-dithionite mixture) and potable water were evaluated for effectiveness in dispersing each soil into single grain separates and extracting total uranium from each of the resulting particle size fractions. Dilute sodium solutions were more effective than water in dispersing the soil. The use of dispersants, as compared to water, on the less than 2 mm size fraction causes a shift in the distribution of uranium out of the sand fraction and into the silt and clay fractions for ID-A soil and into the clay fraction for the ID-B soil. Attrition scrubbing tests were conducted on the less than 2 mm size fraction for the ID-A and ID-B soils using water and three alkaline extraction solutions, sodium pyrophosphate, sodium carbonate/bicarbonate, and ammonium carbonate/bicarbonate. There was little difference among the chemical extractants on their effectiveness in removing uranium from the greater than 53 μm (sand) or less than 53 μm (silt and clay) soil fraction

  7. In-situ subaqueous capping of mercury-contaminated sediments in a fresh-water aquatic system, Part I—Bench-scale microcosm study to assess methylmercury production

    International Nuclear Information System (INIS)

    Randall, Paul M.; Fimmen, Ryan; Lal, Vivek; Darlington, Ramona

    2013-01-01

    Bench-scale microcosm experiments were designed to provide a better understanding of the potential for Hg methylation in sediments from an aquatic environment. Experiments were conducted to examine the function of sulfate concentration, lactate concentration, the presence/absence of an aqueous inorganic Hg spike, and the presence/absence of inoculums of Desulfovibrio desulfuricans, a strain of sulfate-reducing bacteria (SRB) commonly found in the natural sediments of aquatic environments. Incubations were analyzed for both the rate and extent of (methylmercury) MeHg production. Methylation rates were estimated by analyzing MeHg and Hg after 2, 7, 14, 28, and 42 days. The production of metabolic byproducts, including dissolved gases as a proxy for metabolic utilization of carbon substrate, was also monitored. In all treatments amended with lactate, sulfate, Hg, and SRB, MeHg was produced (37 ng/g-sediment dry weight) after only 48 h of incubation and reached a maximum sediment concentration of 127 ng/g-sediment dry weight after the 42 day incubation period. Aqueous phase production of MeHg was observed to be 10 ng/L after 2 day, reaching a maximum observed concentration of 32.8 ng/L after 14 days, and declining to 10.8 ng/L at the end of the incubation period (42 day). The results of this study further demonstrates that, in the presence of an organic carbon substrate, sulfate, and the appropriate consortia of microorganisms, sedimentary Hg will be transformed into MeHg through bacterial metabolism. Further, this study provided the basis for evaluation of an in-situ subaqueous capping strategy that may limit (or potentially enhance) MeHg production. -- Highlights: • Hg methylation by SRB is limited by the depletion of sulfate and carbon. • Hg methylation is sensitive to competition by methanogens for carbon substrate. • In high lactate environment, all lactate was utilized in the microcosms within seven days. • In the absence of adequate metabolic fuel, Me

  8. Thermodynamic analysis and conceptual design for partial coal gasification air preheating coal-fired combined cycle

    Science.gov (United States)

    Xu, Yue; Wu, Yining; Deng, Shimin; Wei, Shirang

    2004-02-01

    The partial coal gasification air pre-heating coal-fired combined cycle (PGACC) is a cleaning coal power system, which integrates the coal gasification technology, circulating fluidized bed technology, and combined cycle technology. It has high efficiency and simple construction, and is a new selection of the cleaning coal power systems. A thermodynamic analysis of the PGACC is carried out. The effects of coal gasifying rate, pre-heating air temperature, and coal gas temperature on the performances of the power system are studied. In order to repower the power plant rated 100 MW by using the PGACC, a conceptual design is suggested. The computational results show that the PGACC is feasible for modernizing the old steam power plants and building the new cleaning power plants.

  9. DOE Coal Gasification Multi-Test Facility: fossil fuel processing technical/professional services

    Energy Technology Data Exchange (ETDEWEB)

    Hefferan, J.K.; Lee, G.Y.; Boesch, L.P.; James, R.B.; Rode, R.R.; Walters, A.B.

    1979-07-13

    A conceptual design, including process descriptions, heat and material balances, process flow diagrams, utility requirements, schedule, capital and operating cost estimate, and alternative design considerations, is presented for the DOE Coal Gasification Multi-Test Facility (GMTF). The GMTF, an engineering scale facility, is to provide a complete plant into which different types of gasifiers and conversion/synthesis equipment can be readily integrated for testing in an operational environment at relatively low cost. The design allows for operation of several gasifiers simultaneously at a total coal throughput of 2500 tons/day; individual gasifiers operate at up to 1200 tons/day and 600 psig using air or oxygen. Ten different test gasifiers can be in place at the facility, but only three can be operated at one time. The GMTF can produce a spectrum of saleable products, including low Btu, synthesis and pipeline gases, hydrogen (for fuel cells or hydrogasification), methanol, gasoline, diesel and fuel oils, organic chemicals, and electrical power (potentially). In 1979 dollars, the base facility requires a $288 million capital investment for common-use units, $193 million for four gasification units and four synthesis units, and $305 million for six years of operation. Critical reviews of detailed vendor designs are appended for a methanol synthesis unit, three entrained flow gasifiers, a fluidized bed gasifier, and a hydrogasifier/slag-bath gasifier.

  10. Characteristics of Malaysian coals with their pyrolysis and gasification behaviour

    International Nuclear Information System (INIS)

    Nor Fadzilah Othman; Mohd Hariffin Bosrooh; Kamsani Abdul Majid

    2010-01-01

    This study was conducted since comprehensive study on the gasification behaviour of Malaysian coals is still lacking. Coals were characterised using heating value determination, proximate analysis, ultimate analysis and ash analysis. Pyrolysis process was investigated using thermogravimetric analyser. While, atmospheric bubbling fluidized bed gasifier was used to investigate the gasification behaviour. Three Malaysian coals, Merit Pila, Mukah Balingian, Silantek; and Australian coal, Hunter Valley coals were used in this study. Thermal degradation of four coal samples were performed, which involved weight loss profile and derivative thermogravimetric (DTG) curves. The kinetic parameters, such as maximum reactivity value, R max , Activation Energy, E a and Arrhenius constant, ln R o for each coal were determined using Arrhenius Equation. Merit Pila coal shows the highest maximum reactivity among other Malaysian coals. E a is the highest for Merit Pila coal (166.81kJmol -1 ) followed with Mukah Balingian (101.15 kJmol -1 ), Hunter Valley (96.45 kJmol -1 ) and Silantek (75.23 kJmol -1 ) coals. This finding indicates direct correlation of lower rank coal with higher E a . Merit Pila coal was studied in detail using atmospheric bubbling fluidized bed gasifier. Different variables such as equivalence ratio (ER) and gasifying agents were used. The highest H 2 proportion (38.3 mol.%) in the producer gas was reached at 715 degree Celsius and ER=0.277 where the maximization of LHV pg (5.56 MJ/Nm 3 ) was also detected. ER and addition of steam had shown significant contributions to the producer gas compositions and LHV pg . (author)

  11. Fixed-bed gasification research using US coals. Volume 4. Gasification of Leucite Hills subbituminous coal

    Energy Technology Data Exchange (ETDEWEB)

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-03-31

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the fourth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Leucite Hills subbituminous coal from Sweetwater County, Wyoming. The period of the gasification test was April 11-30, 1983. 4 refs., 23 figs., 27 tabs.

  12. Fixed-bed gasification research using US coals. Volume 9. Gasification of Elkhorn bituminous coal

    Energy Technology Data Exchange (ETDEWEB)

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) group. This report is the ninth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Elkhorn bituminous coal. The period of gasificastion test was September 13 to October 12, 1983. 9 refs., 24 figs., 35 tabs.

  13. Characterization of Rice Husk for Cyclone Gasifier

    Science.gov (United States)

    Mohamad Yusof, I.; Farid, N. A.; Zainal, Z. A.; Azman, M.

    The characterization of rice husk from local rice mills has been studied and evaluated to determine its potential utilization as a biomass fuel for a cyclone gasifier. The raw rice husk was pre-treated throughout a grinding process into smaller sizes of particles which is within a range of 0.4 to 1 mm and the sample of ground rice husk was analyzed for its fuel characteristics. The result of proximate analysis shows that the ground rice husk with size distribution within 0.4 to 1 mm contains 13.4% of fixed carbon, 62.95% of volatile matter and 18.5% of ash on dry basis. The moisture content of the sample was measured and determined as 10.4% (wet basis) and the calorific value was found to be approximately 14.8 MJ kg-1 with bulk density of 91.46 kg m-3. The result of ultimate analysis validates both ash and moisture content which are found to be 18.15 and 10.4%, respectively. Other elemental compositions determined by the ultimate analysis are carbon (37.9%), hydrogen (5.2%), nitrogen (0.14%), sulfur (0.61%) and oxygen (27.7% by difference). The study has identified that the fuel characteristics of the ground rice husk is comparable with other types of biomass and thus, making it another potential source of fuel for the cyclone gasification system.

  14. Co-gasification of different rank coals with biomass and petroleum coke in a high-pressure reactor for H(2)-rich gas production.

    Science.gov (United States)

    Fermoso, J; Arias, B; Gil, M V; Plaza, M G; Pevida, C; Pis, J J; Rubiera, F

    2010-05-01

    Four coals of different rank were gasified, using a steam/oxygen mixture as gasifying agent, at atmospheric and elevated pressure in a fixed bed reactor fitted with a solids feeding system in continuous mode. Independently of coal rank, an increase in gasification pressure led to a decrease in H(2) + CO production and carbon conversion. Gasification of the different rank coals revealed that the higher the carbon content and reactivity, the greater the hydrogen production. Co-gasification experiments of binary (coal-biomass) and ternary blends (coal-petcoke-biomass) were conducted at high pressure to study possible synergetic effects. Interactions between the blend components were found to modify the gas production. An improvement in hydrogen production and cold gas efficiency was achieved when the coal was gasified with biomass. Copyright 2009 Elsevier Ltd. All rights reserved.

  15. Hierarchical calibration and validation framework of bench-scale computational fluid dynamics simulations for solvent-based carbon capture. Part 2: Chemical absorption across a wetted wall column: Original Research Article: Hierarchical calibration and validation framework of bench-scale computational fluid dynamics simulations

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Chao [Pacific Northwest National Laboratory, Physical and Computational Sciences Directorate, Richland WA; Xu, Zhijie [Pacific Northwest National Laboratory, Physical and Computational Sciences Directorate, Richland WA; Lai, Kevin [Pacific Northwest National Laboratory, Physical and Computational Sciences Directorate, Richland WA; Whyatt, Greg [Energy and Environment Directorate, Pacific Northwest National Laboratory, Richland WA; Marcy, Peter W. [Los Alamos National Laboratory, Statistical Sciences Group, Los Alamos NM; Sun, Xin [Oak Ridge National Laboratory, Energy and Transportation Science Division, Oak Ridge TN

    2017-10-24

    The first part of this paper (Part 1) presents a numerical model for non-reactive physical mass transfer across a wetted wall column (WWC). In Part 2, we improved the existing computational fluid dynamics (CFD) model to simulate chemical absorption occurring in a WWC as a bench-scale study of solvent-based carbon dioxide (CO2) capture. To generate data for WWC model validation, CO2 mass transfer across a monoethanolamine (MEA) solvent was first measured on a WWC experimental apparatus. The numerical model developed in this work has the ability to account for both chemical absorption and desorption of CO2 in MEA. In addition, the overall mass transfer coefficient predicted using traditional/empirical correlations is conducted and compared with CFD prediction results for both steady and wavy falling films. A Bayesian statistical calibration algorithm is adopted to calibrate the reaction rate constants in chemical absorption/desorption of CO2 across a falling film of MEA. The posterior distributions of the two transport properties, i.e., Henry’s constant and gas diffusivity in the non-reacting nitrous oxide (N2O)/MEA system obtained from Part 1 of this study, serves as priors for the calibration of CO2 reaction rate constants after using the N2O/CO2 analogy method. The calibrated model can be used to predict the CO2 mass transfer in a WWC for a wider range of operating conditions.

  16. Mercury in Eastern Kentucky coals: Geologic aspects and possible reduction strategies

    Science.gov (United States)

    Hower, J.C.; Eble, C.F.; Quick, J.C.

    2005-01-01

    Mercury emissions from US coal-fired power plants will be regulated by the US Environmental Protection Agency (USEPA) before the end of the decade. Because of this, the control of Hg in coal is important. Control is fundamentally based on the knowledge of the amounts of Hg in mined, beneficiated, and as-fired coal. Eastern Kentucky coals, on a reserve district level, have Hg contents similar to the USA average for coal at mines. Individual coals show greater variation at the bench scale, with Hg enrichment common in the top bench, often associated with enhanced levels of pyritic sulfur. Some of the variation between parts of eastern Kentucky is also based on the position relative to major faults. The Pine Mountain thrust fault appears to be responsible for elemental enrichment, including Hg, in coals on the footwall side of the thrust. Eastern Kentucky coals shipped to power plants in 1999, the year the USEPA requested coal quality information on coal deliveries, indicate that coals shipped from the region have 0.09 ppm Hg, compared to 0.10 ppm for all delivered coals in the USA. On an equal energy basis, and given equal concentrations of Hg, the high volatile bituminous coals from eastern Kentucky would emit less Hg than lower rank coals from other USA regions. ?? 2005 Elsevier B.V. All rights reserved.

  17. Development of coal energy utilization technologies

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-09-01

    Coal liquefaction produces new and clean energy by performing hydrogenation, decomposition and liquefaction on coal under high temperatures and pressures. NEDO has been developing bituminous coal liquefaction technologies by using a 150-t/d pilot plant. It has also developed quality improving and utilization technologies for liquefied coal, whose practical use is expected. For developing coal gasification technologies, construction is in progress for a 200-t/d pilot plant for spouted bed gasification power generation. NEDO intends to develop coal gasification composite cycle power generation with high efficiency and of environment harmonious type. This paper summarizes the results obtained during fiscal 1994. It also dwells on technologies to manufacture hydrogen from coal. It further describes development of technologies to manufacture methane and substituting natural gas (SNG) by hydrogenating and gasifying coal. The ARCH process can select three operation modes depending on which of SNG yield, thermal efficiency or BTX yield is targeted. With respect to promotion of coal utilization technologies, description is given on surveys on development of next generation technologies for coal utilization, and clean coal technology promotion projects. International coal utilization and application projects are also described. 9 figs., 3 tabs.

  18. Coal liquefaction process streams characterization and evaluation. FIMS analysis of direct coal liquefaction process streams

    Energy Technology Data Exchange (ETDEWEB)

    Malhotra, R.; McMillen, D.F. [SRI International, Menlo Park, CA (United States)

    1994-03-01

    This study was designed to apply the method of field ionization mass spectrometry (FIMS) for the analysis of direct coal liquefaction process-stream samples. The FIMS method was shown to have a high potential for application to direct coal liquefaction-derived samples in a Phase 1 project in this program. In this Phase 3 project, the FIMS method was applied to a set of samples produced in HRI bench-scale liquefaction Runs CC-15 and CC-16. FIMS was used to obtain the molecular weight profile of the samples and to identify specific prominent peaks in the low end (160--420 Da) region of the molecular weight profile. In the samples examined in this study, species were identified which previously were recognized as precursors to the formation of high molecular weight structures associated with the formation of coke in petroleum vacuum gas oils.

  19. Numerical study of a downdraft gasifier to produce syngas

    Science.gov (United States)

    Mandal, Soumya; Sarker, M. R. I.; Rahman, Md. Sazan; Beg, M. R. A.

    2017-06-01

    This study presents a numerical modeling of a downdraft gasifier. Wood (biomass) was considered as a feedstock for gasification as it is a cheap biomass and locally available. The numerical study was carried out to predict the flow behavior, the performance of the downdraft gasifier and the syngas composition precisely. The current downdraft gasifier was modeled using standard k-ɛ turbulence model, DPM for discrete phase, nonpremixed combustion model for combustion and DO radiation model for radiation modeling. The flow behavior and the temperature distribution of the downdraft wood gasifier were addressed which helped to understand the internal combustion phenomenon. Results also showed that the predicted syngas compositions were as follows: Nitrogen-54.12%, Hydrogen-8.10%, Carbon Monoxide-16.04%, Carbon Dioxide-13.01%, Methane-2.35%, Water vapor-05.10% by volume. In addition gasifier, thermal efficiency was found about 72%. This gasification process produces syngas which is directly usable as an alternative fuel to various IC engines.

  20. Catalytic Two-Stage Liquefaction (CTSL) process bench studies with bituminous coal. Final report, [October 1, 1988--December 31, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Comolli, A.G.; Johanson, E.S.; Karolkiewicz, W.F.; Lee, L.K.; Stalzer, R.H.; Smith, T.O.

    1993-03-01

    Reported herein are the details and results of Laboratory and Bench-Scale experiments using bituminous coal concluded at Hydrocarbon Research, Inc., under DOE contract during the period October 1, 1988 to December 31, 1992. The work described is primarily concerned with the application of coal cleaning methods and solids separation methods to the Catalytic Two-Stage Liquefaction (CTSL) Process. Additionally a predispersed catalyst was evaluated in a thermal/catalytic configuration, and an alternative nickel molybdenum catalyst was evaluated for the CTSL process. Three coals were evaluated in this program: Bituminous Illinois No. 6 Burning Star and Sub-bituminous Wyoming Black Thunder and New Mexico McKinley Mine seams. The results from a total of 16 bench-scale runs are reported and analyzed in detail. The tests involving the Illinois coal are reported herein, and the tests involving the Wyoming and New Mexico coals are described in Topical Report No. 1. On the laboratory scale, microautoclave tests evaluating coal, start-up oils, catalysts, thermal treatment, CO{sub 2} addition and sulfur compound effects are reported in Topical Report No. 3. Other microautoclave tests, such as tests on rejuvenated catalyst, coker liquids, and cleaned coals, are described in the Bench Run sections to which they refer. The microautoclave tests conducted for modelling the CTSL process are described in the CTSL Modelling section of Topical Report No. 3 under this contract.

  1. COAL SLAGGING AND REACTIVITY TESTING

    Energy Technology Data Exchange (ETDEWEB)

    Donald P. McCollor; Kurt E. Eylands; Jason D. Laumb

    2003-10-01

    conditions, resulting in unburned carbon as well as slagging. A second phase of the project involved advanced analysis of the baseline coal along with an Australian coal fired at the plant. These analysis results were used in equilibrium thermodynamic modeling along with a coal quality model developed by the EERC to assess slagging, fouling, and opacity for the coals. Bench-scale carbon conversion testing was performed in a drop-tube furnace to assess the reactivity of the coals. The Australian coal had a higher mineral content with significantly more clay minerals present than the baseline coal. The presence of these clay minerals, which tend to melt at relatively low temperatures, indicated a higher potential for problematic slagging than the baseline coal. However, the pyritic minerals, comprising over 25% of the baseline mineral content, may form sticky iron sulfides, leading to severe slagging in the burner region if local areas with reducing conditions exist. Modeling results indicated that neither would present significant fouling problems. The Australian coal was expected to show slagging behavior much more severe than the baseline coal except at very high furnace temperatures. However, the baseline coal was predicted to exhibit opacity problems, as well as have a higher potential for problematic calcium sulfate-based low-temperature fouling. The baseline coal had a somewhat higher reactivity than the Australian coal, which was consistent with both the lower average activation energy for the baseline coal and the greater carbon conversion at a given temperature and residence time. The activation energy of the baseline coal showed some effect of oxygen on the activation energy, with E{sub a} increasing at the lower oxygen concentration, but may be due to the scatter in the baseline coal kinetic values at the higher oxygen level tested.

  2. Coal Integrated Gasification Fuel Cell System Study

    Energy Technology Data Exchange (ETDEWEB)

    Chellappa Balan; Debashis Dey; Sukru-Alper Eker; Max Peter; Pavel Sokolov; Greg Wotzak

    2004-01-31

    This study analyzes the performance and economics of power generation systems based on Solid Oxide Fuel Cell (SOFC) technology and fueled by gasified coal. System concepts that integrate a coal gasifier with a SOFC, a gas turbine, and a steam turbine were developed and analyzed for plant sizes in excess of 200 MW. Two alternative integration configurations were selected with projected system efficiency of over 53% on a HHV basis, or about 10 percentage points higher than that of the state-of-the-art Integrated Gasification Combined Cycle (IGCC) systems. The initial cost of both selected configurations was found to be comparable with the IGCC system costs at approximately $1700/kW. An absorption-based CO2 isolation scheme was developed, and its penalty on the system performance and cost was estimated to be less approximately 2.7% and $370/kW. Technology gaps and required engineering development efforts were identified and evaluated.

  3. Gasification of various types of tertiary coals: A sustainability approach

    International Nuclear Information System (INIS)

    Öztürk, Murat; Özek, Nuri; Yüksel, Yunus Emre

    2012-01-01

    Highlights: ► Production energy by burning of coals including high rate of ash and sulfur is harmful to environment. ► Energy production via coal gasification instead of burning is proposed for sustainable approach. ► We calculate exergy and environmental destruction factor of gasification of some tertiary coals. ► Sustainability index, improvement potential of gasification are evaluated for exergy-based approach. - Abstract: The utilization of coal to produce a syngas via gasification processes is becoming a sustainability option because of the availability and the economic relevance of this fossil source in the present world energy scenario. Reserves of coal are abundant and more geographically spread over the world than crude oil and natural gas. This paper focuses on sustainability of the process of coal gasification; where the synthesis gas may subsequently be used for the production of electricity, fuels and chemicals. The coal gasifier unit is one of the least efficient step in the whole coal gasification process and sustainability analysis of the coal gasifier alone can substantially contribute to the efficiency improvement of this process. In order to evaluate sustainability of the coal gasification process energy efficiency, exergy based efficiency, exergy destruction factor, environmental destruction factor, sustainability index and improvement potential are proposed in this paper.

  4. Coal-gasification/MHD/steam-turbine combined-cycle (GMS) power generation

    Energy Technology Data Exchange (ETDEWEB)

    Lytle, J.M.; Marchant, D.D.

    1980-11-01

    The coal-gasification/MHD/steam-turbine combined cycle (GMS) refers to magnetohydrodynamic (MHD) systems in which coal gasification is used to supply a clean fuel (free of mineral matter and sulfur) for combustion in an MHD electrical power plant. Advantages of a clean-fuel system include the elimination of mineral matter or slag from all components other than the coal gasifier and gas cleanup system; reduced wear and corrosion on components; and increased seed recovery resulting from reduced exposure of seed to mineral matter or slag. Efficiencies in some specific GMS power plants are shown to be higher than for a comparably sized coal-burning MHD power plant. The use of energy from the MHD exhaust gas to gasify coal (rather than the typical approach of burning part of the coal) results in these higher efficiencies.

  5. Determination of reactor scaling factors for throatless rice husk gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Anil Kr Jain [PAU, Ludhiana (India). School of Energy Studies for Agriculture; Goss, J.R. [UCD, Davis, CA (United States). Dept. of Agricultural Engineering

    2000-07-01

    Four open core throatless batch fed rice husk gasifier reactors having internal diameters of 15.2, 20.3, 24.4 and 34.3 cm were designed and fabricated. Each reactor connected with gas cleaning unit was tested for its performance characteristics. On each reactor ten trial runs were conducted varying the air flow rate or specific gasification rate. Gas quality, gas production rate, gasification efficiency specific gasification rate, and equivalence ratio were determined for every run on each of the four reactors. It was found that for each reactor the gasifier performance was the best at a specific gasification rate of around 192.5 kg/h{sub m}{sup 2}. Under the best operating conditions, the equivalence ratio was 0.40 and the gasification efficiency was around 65%. These parameters may be used for designing rice husk operated throatless gasifiers in the capacity range of 3-15 kW. (author)

  6. Static Thermochemical Model of COREX Melter Gasifier

    Science.gov (United States)

    Srishilan, C.; Shukla, Ajay Kumar

    2018-02-01

    COREX is one of the commercial smelting reduction processes. It uses the finer size ore and semi-soft coal instead of metallurgical coke to produce hot metal from iron ore. The use of top gas with high calorific value as a by-product export gas makes the process economical and green. The predictive thermochemical model of the COREX process presented here enables rapid computation of process parameters such as (1) required amount of ore, coal, and flux; (2) amount of slag and gas generated; and (3) gas compositions (based on the raw material and desired hot metal quality). The model helps in predicting the variations in process parameters with respect to the (1) degree of metallization and (2) post-combustion ratio for given raw material conditions. In general reduction in coal, flux, and oxygen, the requirement is concomitant with an increase in the degree of metallization and post-combustion ratio. The model reported here has been benchmarked using industrial data obtained from the JSW Steel Plant, India.

  7. Scaling up biomass gasifier use: an application-specific approach

    International Nuclear Information System (INIS)

    Ghosh, Debyani; Sagar, Ambuj D.; Kishore, V.V.N.

    2006-01-01

    Biomass energy accounts for about 11% of the global primary energy supply, and it is estimated that about 2 billion people worldwide depend on biomass for their energy needs. Yet, most of the use of biomass is in a primitive and inefficient manner, primarily in developing countries, leading to a host of adverse implications on human health, environment, workplace conditions, and social well being. Therefore, the utilization of biomass in a clean and efficient manner to deliver modern energy services to the world's poor remains an imperative for the development community. One possible approach to do this is through the use of biomass gasifiers. Although significant efforts have been directed towards developing and deploying biomass gasifiers in many countries, scaling up their dissemination remains an elusive goal. Based on an examination of biomass gasifier development, demonstration, and deployment efforts in India-a country with more than two decades of experiences in biomass gasifier development and dissemination, this article identifies a number of barriers that have hindered widespread deployment of biomass gasifier-based energy systems. It also suggests a possible approach for moving forward, which involves a focus on specific application areas that satisfy a set of criteria that are critical to deployment of biomass gasifiers, and then tailoring the scaling up strategy to the characteristics of the user groups for that application. Our technical, financial, economic and institutional analysis suggests an initial focus on four categories of applications-small and medium enterprises, the informal sector, biomass-processing industries, and some rural areas-may be particularly feasible and fruitful

  8. Gasification in pulverized coal flames. First annual progress report, July 1975--June 1976

    Energy Technology Data Exchange (ETDEWEB)

    Lenzer, R. C.; George, P. E.; Thomas, J. F.; Laurendeau, N. M.

    1976-07-01

    This project concerns the production of power and synthesis gas from pulverized coal via suspension gasification. Swirling flow in both concentric jet and cyclone gasifiers will separate oxidation and reduction zones. Gasifier performance will be correlated with internally measured temperature and concentration profiles. A literature review of vortex and cyclone reactors is complete. Preliminary reviews of confined jet reactors and pulverized coal reaction models have also been completed. A simple equilibrium model for power gas production is in agreement with literature correlations. Cold gas efficiency is not a suitable performance parameter for combined cycle operation. The coal handling facility, equipped with crusher, pulverizer and sieve shaker, is in working order. Test cell flow and electrical systems have been designed, and most of the equipment has been received. Construction of the cyclone gasifier has begun. A preliminary design for the gas sampling system, which will utilize a UTI Q-30C mass spectrometer, has been developed.

  9. Engineering analysis of biomass gasifier product gas cleaning technology

    Energy Technology Data Exchange (ETDEWEB)

    Baker, E.G.; Brown, M.D.; Moore, R.H.; Mudge, L.K.; Elliott, D.C.

    1986-08-01

    For biomass gasification to make a significant contribution to the energy picture in the next decade, emphasis must be placed on the generation of clean, pollutant-free gas products. This reports attempts to quantify levels of particulated, tars, oils, and various other pollutants generated by biomass gasifiers of all types. End uses for biomass gases and appropriate gas cleaning technologies are examined. Complete systems analysis is used to predit the performance of various gasifier/gas cleanup/end use combinations. Further research needs are identified. 128 refs., 20 figs., 19 tabs.

  10. MINIMIZATION OF CARBON LOSS IN COAL REBURNING

    International Nuclear Information System (INIS)

    Vladimir Zamansky; Vitali Lissianski; Pete Maly; Richard Koppang

    2002-01-01

    This project develops Fuel-Flexible Reburning (FFR) technology that is an improved version of conventional reburning. In FFR solid fuel is partially gasified before injection into the reburning zone of a boiler. Partial gasification of the solid fuel improves efficiency of NO x reduction and decreases LOI by increasing fuel reactivity. Objectives of this project were to develop engineering and scientific information and know-how needed to improve the cost of reburning via increased efficiency and minimized LOI and move the FFR technology to the demonstration and commercialization stage. All project objectives and technical performance goals have been met, and competitive advantages of FFR have been demonstrated. The work included a combination of experimental and modeling studies designed to identify optimum process conditions, confirm the process mechanism and to estimate cost effectiveness of the FFR technology. Experimental results demonstrated that partial gasification of a solid fuel prior to injection into the reburning zone improved the efficiency of NO x reduction and decreased LOI. Several coals with different volatiles content were tested. Testing suggested that incremental increase in the efficiency of NO x reduction due to coal gasification was more significant for coals with low volatiles content. Up to 14% increase in the efficiency of NO x reduction in comparison with basic reburning was achieved with coal gasification. Tests also demonstrated that FFR improved efficiency of NO x reduction for renewable fuels with high fuel-N content. Modeling efforts focused on the development of the model describing reburning with gaseous gasification products. Modeling predicted that the composition of coal gasification products depended on temperature. Comparison of experimental results and modeling predictions suggested that the heterogeneous NO x reduction on the surface of char played important role. Economic analysis confirmed economic benefits of the FFR

  11. MINIMIZATION OF CARBON LOSS IN COAL REBURNING

    Energy Technology Data Exchange (ETDEWEB)

    Vladimir Zamansky; Vitali Lissianski; Pete Maly; Richard Koppang

    2002-09-10

    This project develops Fuel-Flexible Reburning (FFR) technology that is an improved version of conventional reburning. In FFR solid fuel is partially gasified before injection into the reburning zone of a boiler. Partial gasification of the solid fuel improves efficiency of NO{sub x} reduction and decreases LOI by increasing fuel reactivity. Objectives of this project were to develop engineering and scientific information and know-how needed to improve the cost of reburning via increased efficiency and minimized LOI and move the FFR technology to the demonstration and commercialization stage. All project objectives and technical performance goals have been met, and competitive advantages of FFR have been demonstrated. The work included a combination of experimental and modeling studies designed to identify optimum process conditions, confirm the process mechanism and to estimate cost effectiveness of the FFR technology. Experimental results demonstrated that partial gasification of a solid fuel prior to injection into the reburning zone improved the efficiency of NO{sub x} reduction and decreased LOI. Several coals with different volatiles content were tested. Testing suggested that incremental increase in the efficiency of NO{sub x} reduction due to coal gasification was more significant for coals with low volatiles content. Up to 14% increase in the efficiency of NO{sub x} reduction in comparison with basic reburning was achieved with coal gasification. Tests also demonstrated that FFR improved efficiency of NO{sub x} reduction for renewable fuels with high fuel-N content. Modeling efforts focused on the development of the model describing reburning with gaseous gasification products. Modeling predicted that the composition of coal gasification products depended on temperature. Comparison of experimental results and modeling predictions suggested that the heterogeneous NO{sub x} reduction on the surface of char played important role. Economic analysis confirmed

  12. Coal gasification in Europe

    International Nuclear Information System (INIS)

    Furfari, S.

    1992-01-01

    This paper first analyzes European energy consumption and supply dynamics within the framework of the European Communities energy and environmental policies calling for the increased use of natural gas, reduced energy consumption, promotion of innovative renewable energy technologies, and the reduction of carbon dioxide emissions. This analysis evidences that, while, at present, the increased use of natural gas is an economically and environmentally advantageous policy, as well as, being strategically sound (in view of Middle East political instability), fuel interchangeability, in particular, the option to use coal, is vital to ensure stability of the currently favourable natural gas prices and offer a locally available energy alternative to foreign supplied sources. Citing the advantages to industry offered by the use of flexible, efficient and clean gaseous fuels, with interchangeability, the paper then illustrates the cost and environmental benefits to be had through the use of high efficiency, low polluting integrated gasification combined-cycle power plants equipped to run on a variety of fuels. In the assessment of technological innovations in this sector, a review is made of some of the commercially most promising gasification processes, e.g., the British Gas-Lurgi (BGL) slagging gasifier, the high-temperature Winkler (HTW) Rheinbraun, and the Krupp Koppers (PRENFLO) moving bed gasifier processes

  13. Comparison of air pollutant emissions and household air quality in rural homes using improved wood and coal stoves

    Science.gov (United States)

    Du, Wei; Shen, Guofeng; Chen, Yuanchen; Zhu, Xi; Zhuo, Shaojie; Zhong, Qirui; Qi, Meng; Xue, Chunyu; Liu, Guangqing; Zeng, Eddy; Xing, Baoshan; Tao, Shu

    2017-10-01

    Air pollutant emissions, fuel consumption, and household air pollution were investigated in rural Hubei, central China, as a revisited evaluation of an intervention program to replace coal use by wood in gasifier stoves. Measured emission factors were comparable to the results measured two years ago when the program was initiated. Coal combustion produced significantly higher emissions of CO2, CH4, and SO2 compared with wood combustion; however, wood combustion in gasifier stoves had higher emissions of primary PM2.5 (particles with diameter less than 2.5 μm), Elemental Carbon (EC) and Organic Carbon (OC). In terms of potential impacts on climate, although the use of wood in gasifier stoves produced more black carbon (6.37 vs 910 gCO2e per day per capita from coal and wood use) and less SO2 (-684 vs -312), obvious benefits could be obtained owing to greater OC emissions (-15.4 vs -431), fewer CH4 emissions (865 vs 409) and, moreover, a reduction of CO2 emissions. The total GWC100 (Global Warming Potential over a time horizon of 100 years) would decrease by approximately 90% if coal use were replaced with renewable wood burned in gasifier stoves. However, similar levels of ambient particles and higher indoor OC and EC were found at homes using wood gasifier stoves compared to the coal-use homes. This suggests critical investigations on potential health impacts from the carbon-reduction intervention program.

  14. Material and Energy Balances for Methanol from Biomass Using Biomass Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Bain, R. L.

    1992-01-01

    The objective of the Biomass to Methanol Systems Analysis Project is the determination of the most economically optimum combination of unit operations which will make the production of methanol from biomass competitive with or more economic than traditional processes with conventional fossil fuel feedstocks. This report summarizes the development of simulation models for methanol production based upon the Institute of Gas Technology (IGT) ''Renugas'' gasifier and the Battelle Columbus Laboratory (BCL) gasifier. This report discusses methanol production technology, the IGT and BCL gasifiers, analysis of gasifier data for gasification of wood, methanol production material and energy balance simulations, and one case study based upon each of the gasifiers.

  15. Design and techno economic evaluation of biomass gasifier for ...

    African Journals Online (AJOL)

    user

    and environmental benefits (Ravindranath, 2004). Inex- pensive materials such as forest residue, wood residue, and rice straw are few potential feedstocks for .... Based on net present worth, it can be concluded that the construction of industrial biomass gasifier and heating sy- stem is economical and there is substantial ...

  16. Micro cogeneration - rich-methane gasifier and micro gas turbine

    Directory of Open Access Journals (Sweden)

    Król Danuta

    2017-01-01

    Full Text Available The study presents a concept of integration a gasifier system with distributed generation of electricity and heat cogeneration system based on a gas microturbine. The gas generator is supplied by the RDF fuel from waste and biomass fuel Bio-CONOx. In the scale considered, the cogeneration system is designed to produce 30kWe of electricity and approx. 50kW of heat. Important perspective directions of technology development are: (i the possibility of gas microturbine to cooperate with the gasifier (up to date, in such systems were used, and continue to apply only piston engines, (ii the production of syngas in the gasifier (for efficient cogeneration in the composition of which there is a high content of methane (CH4 = 18%-22%. In the first step of possible commercialization a mathematical model to simulate single shaft gas turbine cogeneration plant has been developed. In conceptual design is application of microturbine as the prime mover of Combined Heat and Power (CHP system but with especial emphasis on possible use of a low calorific gas attainable from presented in details a gasifier unit. To support the calculations for preliminary design analysis, a computer program is developed in EES software environment.

  17. Particle Distribution in a Fixed Bed Down Draft Wood Gasifier

    DEFF Research Database (Denmark)

    Hindsgaul, Claus

    2005-01-01

    Char particle samples were collected from six distances above the grate in a fixed bed of a down draft biomass gasifier. Each sample was separated into twelve size fractions by screening through standard sieves in order to determine the local particle size distribution. The ash contents of each...

  18. Fixed-bed gasification research using US coals. Volume 10. Gasification of Benton lignite

    Energy Technology Data Exchange (ETDEWEB)

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the tenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Benton lignite. The period of gasification test was November 1-8, 1983. 16 refs., 22 figs., 19 tabs.

  19. Summary and assessment of METC zinc ferrite hot coal gas desulfurization test program, final report: Volume 1

    Energy Technology Data Exchange (ETDEWEB)

    Underkoffler, V.S.

    1986-12-01

    The Morgantown Energy Technology Center (METC) has conducted a test program to develop a zinc ferrite-based high temperature desulfurization process which could be applied to fuel gas entering downstream components such as molten carbonate fuel cells or gas turbines. As a result of prior METC work with iron oxide and zinc oxide sorbents, zinc ferrite evolved as a candidate with the potential for high capacity, low equilibrium levels of H/sub 2/S, and structural stability after multiple regenerations. The program consisted of laboratory-scale testing with a two-inch diameter reactor and simulated fixed-bed gasifier gas; bench-scale testing with a six-inch diameter reactor and actual gas from the METC 42-inch fixed bed gasifier; as well as laboratory-scale testing of zinc ferrite with simulated fluidized bed gasifier gas. Optimum operating parameters for zinc ferrite such as temperatures, gas compositions, and space velocities are discussed. From the test results, salient features of zinc ferrite were derived and discussed in regard to system implications, issues raised, and technical requirements. 47 refs., 53 figs., 41 tabs.

  20. Engineering Development of Advanced Physical Fine Coal Cleaning Technologies: Froth flotation. Quarterly technical progress report No. 21, October 1, 1993--December 31, 1993

    Energy Technology Data Exchange (ETDEWEB)

    1993-12-31

    A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1,300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. The overall project scope of the engineering development project is to conceptually develop a commercial flowsheet to maximize pyritic sulfur reduction at practical energy recovery values. This is being accomplished by utilizing the basic research data on the surface properties of coal, mineral matter and pyrite obtained from the Coal Surface Control for Advanced Fine Coal Flotation Project, to develop this conceptual flowsheet. The conceptual flowsheet must be examined to identify critical areas that need additional design data. This data will then be developed using batch and semi-continuous bench scale testing. In addition to actual bench scale testing, other unit operations from other industries processing fine material will be reviewed for potential application and incorporated into the design if appropriate.

  1. Engineering development of advanced physical fine coal cleaning for premium fuel applications

    Energy Technology Data Exchange (ETDEWEB)

    Shields, G.L.; Smit, F.J.; Jha, M.C.

    1997-08-28

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction and operation of 2 t/hr process development unit (PDU). This report represents the findings of the PDU Advanced Column Flotation Testing and Evaluation phase of the program and includes a discussion of the design and construction of the PDU. Three compliance steam coals, Taggart, Indiana VII and Hiawatha, were processed in the PDU to determine performance and design parameters for commercial production of premium fuel by advanced flotation. Consistent, reliable performance of the PDU was demonstrated by 72-hr production runs on each of the test coals. Its capacity generally was limited by the dewatering capacity of the clean coal filters during the production runs rather than by the flotation capacity of the Microcel column. The residual concentrations of As, Pb, and Cl were reduced by at least 25% on a heating value basis from their concentrations in the test coals. The reduction in the concentrations of Be, Cd, Cr, Co, Mn, Hg, Ni and Se varied from coal to coal but the concentrations of most were greatly reduced from the concentrations in the ROM parent coals. The ash fusion temperatures of the Taggart and Indiana VII coals, and to a much lesser extent the Hiawatha coal, were decreased by the cleaning.

  2. Development, testing, and demonstration of an optimal fine coal cleaning circuit

    Energy Technology Data Exchange (ETDEWEB)

    Mishra, M.; Placha, M.; Bethell, P. [and others

    1995-11-01

    The overall objective of this project is to improve the efficiency of fine coal cleaning. The project will be completed in two phases: bench-scale testing and demonstration of four advanced flotation cells and; in-plant proof-of-concept (POC) pilot plant testing of two flotation cells individually and in two-stage combinations. The goal is to ascertain if a two-stage circuit can result in reduced capital and operating costs while achieving improved separation efficiency. The plant selected for this project, Cyprus Emerald Coal Preparation plant, cleans 1200 tph of raw coal. The plant produces approximately 4 million tonnes of clean coal per year at an average as received energy content of 30.2 MJ/Kg (13,000 Btu/lb).

  3. Development, testing, and demonstration of an optimal fine coal cleaning circuit

    International Nuclear Information System (INIS)

    Mishra, M.; Placha, M.; Bethell, P.

    1995-01-01

    The overall objective of this project is to improve the efficiency of fine coal cleaning. The project will be completed in two phases: bench-scale testing and demonstration of four advanced flotation cells and; in-plant proof-of-concept (POC) pilot plant testing of two flotation cells individually and in two-stage combinations. The goal is to ascertain if a two-stage circuit can result in reduced capital and operating costs while achieving improved separation efficiency. The plant selected for this project, Cyprus Emerald Coal Preparation plant, cleans 1200 tph of raw coal. The plant produces approximately 4 million tonnes of clean coal per year at an average as received energy content of 30.2 MJ/Kg (13,000 Btu/lb)

  4. Thermochemical Equilibrium Model of Synthetic Natural Gas Production from Coal Gasification Using Aspen Plus

    Directory of Open Access Journals (Sweden)

    Rolando Barrera

    2014-01-01

    Full Text Available The production of synthetic or substitute natural gas (SNG from coal is a process of interest in Colombia where the reserves-to-production ratio (R/P for natural gas is expected to be between 7 and 10 years, while the R/P for coal is forecasted to be around 90 years. In this work, the process to produce SNG by means of coal-entrained flow gasifiers is modeled under thermochemical equilibrium with the Gibbs free energy approach. The model was developed using a complete and comprehensive Aspen Plus model. Two typical technologies used in entrained flow gasifiers such as coal dry and coal slurry are modeled and simulated. Emphasis is put on interactions between the fuel feeding technology and selected energy output parameters of coal-SNG process, that is, energy efficiencies, power, and SNG quality. It was found that coal rank does not significantly affect energy indicators such as cold gas, process, and global efficiencies. However, feeding technology clearly has an effect on the process due to the gasifying agent. Simulations results are compared against available technical data with good accuracy. Thus, the proposed model is considered as a versatile and useful computational tool to study and optimize the coal to SNG process.

  5. Integrated gasification combined cycle using Egyptian Maghara coal-rice straw feedstock.

    Science.gov (United States)

    Hegazy, A; Ghallab, A O; Ashour, F H

    2017-06-01

    Rice straw is an agricultural waste that causes an annoying problem in Egypt if it is not well exploited. This study focuses on using this waste in power generation by co-gasification of Egyptian Maghara coal and rice straw blends using entrained flow gasifier technology. Aspen Plus was used to conduct a parametric study for investigation of the effect of changing the inputs to the gasifier on the produced gas composition. Three different input parameters, influencing the performance of the gasifier, including the percentage of coal to rice straw in the blend, the fraction of added water to the blend, and the mass percentage of oxygen with respect to the mass of the blend fed to the gasifier were analysed. Two alternative power production schemes (with and without carbon capturing) have been investigated. The obtained optimum feed conditions are: 40% coal in the feed blend, 20% water concentration in the feed slurry, and 80% oxygen with respect to the dry feed blend to the gasifier. For (10 0000 kg per hour) of the feed blend, the power generated was 270.1 MW in the case of non-carbon capturing, while in the case of carbon capturing, 263.52 MW was generated. Although it produces less power, applying carbon capturing techniques means handling less flue gas and thus using smaller gas turbines and results in more environmentally friendly emissions.

  6. Coal geopolitics

    International Nuclear Information System (INIS)

    Giraud, P.N.; Suissa, A.; Coiffard, J.; Cretin, D.

    1991-01-01

    This book divided into seven chapters, describes coal economic cycle. Chapter one: coals definition; the principle characteristics and properties (origin, calorific power, international classification...) Chapter two: the international coal cycle: coal mining, exploration, coal reserves estimation, coal handling coal industry and environmental impacts. Chapter three: the world coal reserves. Chapter four: the consumptions, productions and trade. Chapter five: the international coal market (exporting mining companies; importing companies; distributors and spot market operators) chapter six: the international coal trade chapter seven: the coal price formation. 234 refs.; 94 figs. and tabs [fr

  7. High Performance Gasification with the Two-Stage Gasifier

    DEFF Research Database (Denmark)

    Gøbel, Benny; Hindsgaul, Claus; Henriksen, Ulrik Birk

    2002-01-01

    , air preheating and pyrolysis, hereby very high energy efficiencies can be achieved. Encouraging results are obtained at a 100 kWth laboratory facility. The tar content in the raw gas is measured to be below 25 mg/Nm3 and around 5 mg/Nm3 after gas cleaning with traditional baghouse filter. Furthermore...... a cold gas efficiency exceeding 90% is obtained. In the original design of the two-stage gasification process, the pyrolysis unit consists of a screw conveyor with external heating, and the char unit is a fixed bed gasifier. This design is well proven during more than 1000 hours of testing with various...... fuels, and is a suitable design for medium size gasifiers....

  8. The R.D.F. gasifier of Florentine area

    Energy Technology Data Exchange (ETDEWEB)

    Barducci, G. [Studio Tecnico di Ingegneria Ambientale, Firenze (Italy)

    1993-12-31

    L.E.G. (Low Energy Gas) from large biomass gasification plants, to be used as a fuel for electricity production, is a suitable means for adding value -- from an energetic point of view -- to the R.D.F. (Refuse Derived Fuel) and to the agricultural and forestry residues. R.D.F. can be converted to a clean gas turbine fuel by gasification that consists in a partial combustion with oxygen or air and steam. In that sense it seems worthwhile to analyze the capacity of a gasifier such as the Greve in Chianti`s recirculating fluidized bed gasifier. The world`s first full-scale R.D.F. gasification plant has been designed in Florence; it is now realized in Greve in Chianti and, at the moment, is starting the industrial management. The plant is designed to gasify 200 t/d of pelletized R.D.F. producing about 17.000/19.000 Nmc/h of low energy gas (LEG) with a net calorific value (NCV) of about 5 MJ/Nmc and a total energy content (at the outlet of the gasifiers) of about 7.5 MJ/Nmc. The produced LEG will be partly burned on site for power production while partly will be cooled, dedusted and transported to the kiln of the adjacent cement factory. The design idea of R.D.F. gasification starts from field of waste treatment and recycling and develops new, advanced technical and economical sinergy with the field of industrial production and electric power generation. The gasification of fuels derived from selected wastes (and/or industrial refuse) and the exploitation of the lean gas produced is the most advanced point in the development of heat conversion processes.

  9. Photoconversion of gasified organic materials into biologically-degradable plastics

    Energy Technology Data Exchange (ETDEWEB)

    Weaver, P.F.; Pinching Maness.

    1993-10-05

    A process is described for converting organic materials (such as biomass wastes) into a bioplastic suitable for use as a biodegradable plastic. In a preferred embodiment the process involves thermally gasifying the organic material into primarily carbon monoxide and hydrogen, followed by photosynthetic bacterial assimilation of the gases into cell material. The process is ideally suited for waste recycling and for production of useful biodegradable plastic polymer. 3 figures.

  10. Photoconversion of gasified organic materials into biologically-degradable plastics

    Energy Technology Data Exchange (ETDEWEB)

    Weaver, Paul F. (Golden, CO); Maness, Pin-Ching (Golden, CO)

    1993-01-01

    A process is described for converting organic materials (such as biomass wastes) into a bioplastic suitable for use as a biodegradable plastic. In a preferred embodiment the process involves thermally gasifying the organic material into primarily carbon monoxide and hydrogen, followed by photosynthetic bacterial assimilation of the gases into cell material. The process is ideally suited for waste recycling and for production of useful biodegradable plastic polymer.

  11. Gasification of pelletized biomass in a pilot scale downdraft gasifier.

    Science.gov (United States)

    Simone, Marco; Barontini, Federica; Nicolella, Cristiano; Tognotti, Leonardo

    2012-07-01

    This work presents a pilot-scale investigation aimed at assessing the feasibility and reliability of biomass pellet gasification. Wood sawdust and sunflower seeds pellets were tested in a 200 kW downdraft gasifier operating with air as gasifying agent. The gasification of pelletized biomass led to rather high and unstable pressure drops, reducing the gasifier productivity and stability. Furthermore the generation of fine residues compromised the operation of wet ash removal systems. On the other hand, good syngas compositions (H(2) 17.2%, N(2) 46.0%, CH(4) 2.5%, CO 21.2%, CO(2) 12.6%, and C(2)H(4) 0.4%), specific gas production (2.2-2.4 N m(3) kg(-1)) and cold gas efficiency (67.7-70.0%) were achieved. For these reasons pelletized biomass should be considered only as complementary fuel in co-gasification with other feedstock. Copyright © 2012 Elsevier Ltd. All rights reserved.

  12. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Adams, Bradley R. [Univ. of Utah, Salt Lake City, UT (United States); Fry, Andrew R. [Univ. of Utah, Salt Lake City, UT (United States); Senior, Constance L. [Univ. of Utah, Salt Lake City, UT (United States); Shim, Hong Shig [Univ. of Utah, Salt Lake City, UT (United States); Otten, Brydger Van [Univ. of Utah, Salt Lake City, UT (United States); Wendt, Jost [Univ. of Utah, Salt Lake City, UT (United States); Shaddix, Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Tree, Dale [Brigham Young Univ., Provo, UT (United States)

    2010-06-01

    This report summarizes Year 2 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Year 2 focused extensively on obtaining experimental data from the bench-scale, lab-scale and pilot-scale reactors. These data will be used to refine and validate submodels to be implemented in CFD simulations of full-scale boiler retrofits. Program tasks are on schedule for Year 3 completion. Both Year 2 milestones were completed on schedule and within budget.

  13. Preliminary experimental studies of waste coal gasification

    Energy Technology Data Exchange (ETDEWEB)

    Su, S.; Jin, Y.G.; Yu, X.X.; Worrall, R. [CSIRO, Brisbane, QLD (Australia). Advanced Coal Technology

    2013-07-01

    Coal mining is one of Australia's most important industries. It was estimated that coal washery rejects from black coal mining was approximately 1.82 billion tonnes from 1960 to 2009 in Australia, and is projected to produce another one billion tonnes by 2018 at the current production rate. To ensure sustainability of the Australian coal industry, we have explored a new potential pathway to create value from the coal waste through production of liquid fuels or power generation using produced syngas from waste coal gasification. Consequently, environmental and community impacts of the solid waste could be minimized. However, the development of an effective waste coal gasification process is a key to the new pathway. An Australian mine site with a large reserve of waste coal was selected for the study, where raw waste coal samples including coarse rejects and tailings were collected. After investigating the initial raw waste coal samples, float/sink testing was conducted to achieve a desired ash target for laboratory-scale steam gasification testing and performance evaluation. The preliminary gasification test results show that carbon conversions of waste coal gradually increase as the reaction proceeds, which indicates that waste coal can be gasified by a steam gasification process. However, the carbon conversion rates are relatively low, only reaching to 20-30%. Furthermore, the reactivity of waste coal samples with a variety of ash contents under N{sub 2}/air atmosphere have been studied by a home-made thermogravimetric analysis (TGA) apparatus that can make the sample reach the reaction temperature instantly.

  14. The development and manufacture of coal briquettes

    Energy Technology Data Exchange (ETDEWEB)

    Li Xinshen; Wei Tingfu; Hao Aimin; Ning Weiyun; Liu Fuhua [Chinese Academy of Sciences (China)

    1997-12-31

    Three different kinds of coal briquettes, i.e., gasification briquette, boiler briquette and easy ignition roast briquette, have been developed and produced with the authors` patent binder. The gasification briquette is made from fines of anthracite or coke, hot stability agent and patent binder. It has been used as a substitute of anthracite lump in gasifiers to produce fuel gas and syngas. The three year`s performance of this briquettes in the TG-3MI gasifier has given good economic benefits. The boiler briquette is made from bituminous coal fines, sulphur-fixing agent, combustion-supporting agent, waterproofing agent and patent binder. It can keep its original shape in water for one month. The combustion results of the boiler briquette in a 4t/h coal-fired boiler have shown that heat efficiency increased by 20%, the total suspended particles decreased by 80%, and emission of both SO{sub 2} and Hap were reduced as compared with the raw coal. The easy ignition roast briquette is made from fines of charcoal, anthracite or coke, oxidant and binder. It is convenient and safe to use in that it can be lit with a match or a piece of paper easily and burn continuously for 90 minutes without smoke and odor. It can be used as a fuel for roasting food for a picnic.

  15. From coal to biomass gasification: Comparison of thermodynamic efficiency

    International Nuclear Information System (INIS)

    Prins, Mark J.; Ptasinski, Krzysztof J.; Janssen, Frans J.J.G.

    2007-01-01

    The effect of fuel composition on the thermodynamic efficiency of gasifiers and gasification systems is studied. A chemical equilibrium model is used to describe the gasifier. It is shown that the equilibrium model presents the highest gasification efficiency that can be possibly attained for a given fuel. Gasification of fuels with varying composition of organic matter, in terms of O/C and H/C ratio as illustrated in a Van Krevelen diagram, is compared. It was found that exergy losses in gasifying wood (O/C ratio around 0.6) are larger than those for coal (O/C ratio around 0.2). At a gasification temperature of 927 deg. C, a fuel with O/C ratio below 0.4 is recommended, which corresponds to a lower heating value above 23 MJ/kg. For gasification at 1227 deg. C, a fuel with O/C ratio below 0.3 and lower heating value above 26 MJ/kg is preferred. It could thus be attractive to modify the properties of highly oxygenated biofuels prior to gasification, e.g. by separation of wood into its components and gasification of the lignin component, thermal pre-treatment, and/or mixing with coal in order to enhance the heating value of the gasifier fuel

  16. X-ray Computed Tomography of coal: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Maylotte, D.H.; Spiro, C.L.; Kosky, P.G.; Lamby, E.J.

    1986-12-01

    X-ray Computed Tomography (CT) is a method of mapping with x-rays the internal structures of coal. The technique normally produces 2-D images of the internal structures of an object. These images can be recast to create pseudo 3-D representations. CT of coal has been explored for a variety of different applications to coal and coal processing technology. In a comparison of CT data with conventional coal analyses and petrography, CT was found to offer a good indication of the total ash content of the coal. The spatial distribution of the coal mineral matter as seen with CT has been suggested as an indicator of coal washability. Studies of gas flow through coal using xenon gas as a tracer have shown the extremely complicated nature of the modes of penetration of gas through coal, with significant differences in the rates at which the gas can pass along and across the bedding planes of coal. In a special furnace designed to allow CT images to be taken while the coal was being heated, the pyrolysis and gasification of coal have been studied. Gasification rates with steam and CO/sub 2/ for a range of coal ranks have been obtained, and the location of the gasification reactions within the piece of coal can be seen. Coal drying and the progress of the pyrolysis wave into coal have been examined when the coal was subjected to the kind of sudden temperature jump that it might experience in fixed bed gasifier applications. CT has also been used to examine stable flow structures within model fluidized beds and the accessibility of lump coal to microbial desulfurization. 53 refs., 242 figs., 26 tabs.

  17. Hot and Dry Cleaning of Biomass-Gasified Gas Using Activated Carbons with Simultaneous Removal of Tar, Particles, and Sulfur Compounds

    Directory of Open Access Journals (Sweden)

    Kinya Sakanishi

    2012-05-01

    Full Text Available This study proposes a gas-cleaning process for the simultaneous removal of sulfur compounds, tar, and particles from biomass-gasified gas using Fe-supported activated carbon and a water-gas shift reaction. On a laboratory scale, the simultaneous removal of H2S and COS was performed under a mixture of gases (H2/CO/CO2/CH4/C2H4/N2/H2S/COS/steam. The reactions such as COS + H2 → H2S + CO and COS + H2O → H2S + CO2 and the water-gas shift reaction were promoted on the Fe-supported activated carbon. The adsorption capacity with steam was higher than that without steam. On a bench scale, the removal of impurities from a gas derived from biomass gasification was investigated using two activated filters packed with Fe-supported activated carbon. H2S and COS, three- and four-ring polycyclic aromatic hydrocarbons (PAHs, and particles were removed and a water-gas shift reaction was promoted through the first filter at 320–350 °C. The concentrations of H2S and COS decreased to less than 0.1 ppmv. Particles and the one- and two-ring PAHs, except for benzene, were then removed through the second filter at 60–170 °C. The concentration of tar and particles decreased from 2428 to 102 mg Nm−3 and from 2244 to 181 mg Nm−3, respectively.

  18. Coal Direct Chemical Looping Retrofit to Pulverized Coal Power Plants for In-Situ CO2 Capture

    Energy Technology Data Exchange (ETDEWEB)

    Zeng, Liang; Li, Fanxing; Kim, Ray; Bayham, Samuel; McGiveron, Omar; Tong, Andrew; Connell, Daniel; Luo, Siwei; Sridhar, Deepak; Wang, Fei; Sun, Zhenchao; Fan, Liang-Shih

    2013-09-30

    A novel Coal Direct Chemical Looping (CDCL) system is proposed to effectively capture CO2 from existing PC power plants. The work during the past three years has led to an oxygen carrier particle with satisfactory performance. Moreover, successful laboratory, bench scale, and integrated demonstrations have been performed. The proposed project further advanced the novel CDCL technology to sub-pilot scale (25 kWth). To be more specific, the following objectives attained in the proposed project are: 1. to further improve the oxygen carrying capacity as well as the sulfur/ash tolerance of the current (working) particle; 2. to demonstrate continuous CDCL operations in an integrated mode with > 99% coal (bituminous, subbituminous, and lignite) conversion as well as the production of high temperature exhaust gas stream that is suitable for steam generation in existing PC boilers; 3. to identify, via demonstrations, the fate of sulfur and NOx; 4. to conduct thorough techno-economic analysis that validates the technical and economical attractiveness of the CDCL system. The objectives outlined above were achieved through collaborative efforts among all the participants. CONSOL Energy Inc. performed the techno-economic analysis of the CDCL process. Shell/CRI was able to perform feasibility and economic studies on the large scale particle synthesis and provide composite particles for the sub-pilot scale testing. The experience of B&W (with boilers) and Air Products (with handling gases) assisted the retrofit system design as well as the demonstration unit operations. The experience gained from the sub-pilot scale demonstration of the Syngas Chemical Looping (SCL) process at OSU was able to ensure the successful handling of the solids. Phase 1 focused on studies to improve the current particle to better suit the CDCL operations. The optimum operating conditions for the reducer reactor such as the temperature, char gasification enhancer type, and flow rate were identified. The

  19. Fixed-bed gasification research using US coals. Volume 11. Gasification of Minnesota peat. [Peat pellets and peat sods

    Energy Technology Data Exchange (ETDEWEB)

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a coooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the eleventh volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of peat pellets and peat sods during 3 different test periods. 2 refs., 20 figs., 13 tabs.

  20. Performance potential of combined cycles integrated with low-Btu gasifiers for future electric utility applications

    Science.gov (United States)

    Nainiger, J. J.; Burns, R. K.

    1977-01-01

    A comparison and an assessment of 10 advanced utility power systems on a consistent basis and to a common level of detail were analyzed. Substantial emphasis was given to a combined cycle systems integrated with low-Btu gasifiers. Performance and cost results from that study were presented for these combined cycle systems, together with a comparative evaluation. The effect of the gasifier type and performance and the interface between the gasifier and the power system were discussed.

  1. CFD modeling of a commercial‐size circle‐draft biomass gasifier

    OpenAIRE

    Liu, Hui; Cattolica, Robert J.; Seiser, Reinhard; Liao, Chang-hsien; Summers, Matthew

    2017-01-01

    This work was focused on a commercial-size (2MWth.) circle-draft biomass gasifier. In this work a threedimensional transient CFD (computational fluid dynamics) model was established to simulate the circledraft biomass gasifier. The MP-PIC (multiphase particlein- cell) method was applied to simulate multiphase reactive flows in the gasifier. In the MP-PIC method, the Navier-Stokes equation coupled with the large-eddy simulation (LES) was applied to describe the gas phase. The particulate phase...

  2. The economic production of alcohol fuels from coal-derived synthesis gas

    Energy Technology Data Exchange (ETDEWEB)

    Kugler, E.L.; Dadyburjor, D.B.; Yang, R.Y.K. [West Virginia Univ., Morgantown, WV (United States)] [and others

    1995-12-31

    The objectives of this project are to discover, (1) study and evaluate novel heterogeneous catalytic systems for the production of oxygenated fuel enhancers from synthesis gas. Specifically, alternative methods of preparing catalysts are to be investigated, and novel catalysts, including sulfur-tolerant ones, are to be pursued. (Task 1); (2) explore, analytically and on the bench scale, novel reactor and process concepts for use in converting syngas to liquid fuel products. (Task 1); (3) simulate by computer the most energy efficient and economically efficient process for converting coal to energy, with primary focus on converting syngas to fuel alcohols. (Task 2); (4) develop on the bench scale the best holistic combination of chemistry, catalyst, reactor and total process configuration integrated with the overall coal conversion process to achieve economic optimization for the conversion of syngas to liquid products within the framework of achieving the maximum cost effective transformation of coal to energy equivalents. (Tasks 1 and 2); and (5) evaluate the combustion, emission and performance characteristics of fuel alcohols and blends of alcohols with petroleum-based fuels. (Task 2)

  3. Experimental evaluation of sorbents for sulfur control in a coal-fueled gas turbine slagging combustor

    International Nuclear Information System (INIS)

    Cowell, L.H.; Wen, C.S.; LeCren, R.T.

    1992-01-01

    This paper reports on a slagging combustor that has been used to evaluate three calcium-based sorbents for sulfur capture efficiency in order to assess their applicability for use in a oil-fueled gas turbine. Testing is competed in a bench-scale combustor with one-tenth the heat input needed for the full-scale gas turbine. The bench-scale rig is a two-stage combustor featuring a fuel-rich primary zone an a fuel-lean secondary zone. The combustor is operated at 6.5 bars with inlet air preheated to 600 K. Gas temperatures of 1840 K are generated in the primary zone and 1280 K in the secondary zone. Sorbents are either fed into the secondary zone or mixed with the coal-water mixture and fed into the primary zone. Dry powered sorbents are fed into the secondary zone by an auger into one of six secondary air inlet ports. The three sorbents tested in the secondary zone include dolomite, pressure-hydrated dolomitic lime, and hydrated lime. Sorbents have been tested while burning coal-water mixtures with coal sulfur loadings of 0.56 to 3.13 weight percent sulfur. Sorbents are injected into the secondary zone at varying flow rates such that the calcium/sulfur ratio varies from 0.5 to 10.0

  4. Bench-Scale Development of a Hot Carbonate Absorption Process with Crystallization-Enabled High Pressure Stripping for Post-Combustion CO{sub 2} Capture

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Yongqi

    2014-02-01

    This report summarizes the methodology and preliminary results of a techno-economic analysis on a hot carbonate absorption process (Hot-CAP) with crystallization-enabled high pressure stripping for post-combustion CO{sub 2} capture (PCC). This analysis was based on the Hot-CAP that is fully integrated with a sub-critical steam cycle, pulverized coal-fired power plant adopted in Case 10 of the DOE/NETL’s Cost and Performance Baseline for Fossil Energy Plants. The techno-economic analysis addressed several important aspects of the Hot-CAP for PCC application, including process design and simulation, equipment sizing, technical risk and mitigation strategy, performance evaluation, and cost analysis. Results show that the net power produced in the subcritical power plant equipped with Hot-CAP is 611 MWe, greater than that with Econoamine (550 MWe). The total capital cost for the Hot-CAP, including CO{sub 2} compression, is $399 million, less than that for the Econoamine PCC ($493 million). O&M costs for the power plant with Hot-CAP is $175 million annually, less than that with Econoamine ($178 million). The 20-year levelized cost of electricity (LCOE) for the power plant with Hot-CAP, including CO2 transportation and storage, is 119.4 mills/kWh, a 59% increase over that for the plant without CO2 capture. The LCOE increase caused by CO{sub 2} capture for the Hot-CAP is 31% lower than that for its Econoamine counterpart.

  5. Hydrogen from coal: Production and utilisation technologies

    International Nuclear Information System (INIS)

    Shoko, E.; McLellan, B.; Dicks, A.L.; da Costa, J.C. Diniz

    2006-01-01

    Although coal may be viewed as a dirty fuel due to its high greenhouse emissions when combusted, a strong case can be made for coal to be a major world source of clean H 2 energy. Apart from the fact that resources of coal will outlast oil and natural gas by centuries, there is a shift towards developing environmentally benign coal technologies, which can lead to high energy conversion efficiencies and low air pollution emissions as compared to conventional coal fired power generation plant. There are currently several world research and industrial development projects in the areas of Integrated Gasification Combined Cycles (IGCC) and Integrated Gasification Fuel Cell (IGFC) systems. In such systems, there is a need to integrate complex unit operations including gasifiers, gas separation and cleaning units, water gas shift reactors, turbines, heat exchangers, steam generators and fuel cells. IGFC systems tested in the USA, Europe and Japan employing gasifiers (Texaco, Lurgi and Eagle) and fuel cells have resulted in energy conversions at efficiency of 47.5% (HHV) which is much higher than the 30-35% efficiency of conventional coal fired power generation. Solid oxide fuel cells (SOFC) and molten carbonate fuel cells (MCFC) are the front runners in energy production from coal gases. These fuel cells can operate at high temperatures and are robust to gas poisoning impurities. IGCC and IGFC technologies are expensive and currently economically uncompetitive as compared to established and mature power generation technology. However, further efficiency and technology improvements coupled with world pressures on limitation of greenhouse gases and other gaseous pollutants could make IGCC/IGFC technically and economically viable for hydrogen production and utilisation in clean and environmentally benign energy systems. (author)

  6. Fluidised bed gasification of high-ash South African coals: An experimental and modelling study

    CSIR Research Space (South Africa)

    Engelbrecht, AS

    2011-11-01

    Full Text Available The gasification of two high-ash coals were studied using a pilot scale fluidised bed gasifier using oxygen enrich air and steam as the gasification agents. The results of the tests show that the fixed carbon conversion and calorific value increases...

  7. Fluidised bed gasification of South African coals – experimental results and process integration

    CSIR Research Space (South Africa)

    Engelbrecht, A

    2011-06-01

    Full Text Available high-ash coal from the Waterberg coalfield was tested in a bubbling fluidised bed gasifier at the CSIR using various gasification agents and operating conditions. The results of the tests show that when air and steam are used as the gasification agents...

  8. ULTRA LOW NOx INTEGRATED SYSTEM FOR NOx EMISSION CONTROL FROM COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Galen H. Richards; Charles Q. Maney; Richard W. Borio; Robert D. Lewis

    2002-12-30

    improve NOx emissions and related combustion performance. Three coals were evaluated during the bench-scale and large pilot-scale testing tasks. The three coals ranged from a very reactive Powder River Basin coal (PRB) to a moderately reactive Midwestern bituminous coal (HVB) to a less reactive medium volatile Eastern bituminous coal (MVB). Bench-scale testing was comprised of standard ASTM properties evaluation, plus more detailed characterization of fuel properties through drop tube furnace testing and thermogravimetric analysis.

  9. Development of a Coal Quality Expert. Technical progress report No. 6, [July 1--September 30, 1991

    Energy Technology Data Exchange (ETDEWEB)

    1991-11-20

    This is the sixth Technical Progress Report, describing work performed under DOE Contract No. DE-FC22-90PC89663, ``Development of a Coal Quality Expert.`` The contract is a Cooperative Agreement between the US Department of Energy, CQ Inc., and Combustion Engineering, Inc. This report covers the period from July 1 through September 30, 1991. Four companies and seven host utilities have teamed with CQ Inc. and C-E to perform the work on this project. The work falls under DOE`s Clean Coal Technology Program category of ``Advanced Coal Cleaning.`` The 45-month project will provide the utility industry with a PC expert system to confidently and inexpensively evaluate the potential for coal cleaning, blending, and switching options to reduce emissions while producing lowest cost electricity. Specifically, this project will: Enhance the existing Coal Quality Information System (CQIS) database and Coal Quality Impact Model (CQIM) to allow confident assessment of the effects of cleaning on specific boiler cost and performance; and develop and validate a methodology, Coal Quality Expert (CQE) which allows accurate and detailed predictions of coal quality impacts on total power plant capital cost, operating cost, and performance based upon inputs from inexpensive bench-scale tests. The project consists of the following seven tasks: Project management; coal cleanability characterization; pilot-scale combustion testing; utility boiler field testing; CQIM completion and development of CQE specification; develop CQE and CQE workstation testing and Validation.

  10. Gasification and co-gasification of biomass wastes: Effect of the biomass origin and the gasifier operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Lapuerta, Magin; Hernandez, Juan J.; Pazo, Amparo; Lopez, Julio [Universidad de Castilla-La Mancha, Escuela Tecnica Superior de Ingenieros Industriales (Edificio Politecnico), Avenida Camilo Jose Cela s/n. 13071 Ciudad Real (Spain)

    2008-09-15

    Air gasification of different biomass fuels, including forestry (pinus pinaster pruning) and agricultural (grapevine and olive tree pruning) wastes as well as industry wastes (sawdust and marc of grape), has been carried out in a circulating flow gasifier in order to evaluate the potential of using these types of biomass in the same equipment, thus providing higher operation flexibility and minimizing the effect of seasonal fuel supply variations. The potential of using biomass as an additional supporting fuel in coal fuelled power plants has also been evaluated through tests involving mixtures of biomass and coal-coke, the coke being a typical waste of oil companies. The effect of the main gasifier operating conditions, such as the relative biomass/air ratio and the reaction temperature, has been analysed to establish the conditions allowing higher gasification efficiency, carbon conversion and/or fuel constituents (CO, H{sub 2} and CH{sub 4}) concentration and production. Results of the work encourage the combined use of the different biomass fuels without significant modifications in the installation, although agricultural wastes (grapevine and olive pruning) could to lead to more efficient gasification processes. These latter wastes appear as interesting fuels to generate a producer gas to be used in internal combustion engines or gas turbines (high gasification efficiency and gas yield), while sawdust could be a very adequate fuel to produce a H{sub 2}-rich gas (with interest for fuel cells) due to its highest reactivity. The influence of the reaction temperature on the gasification characteristics was not as significant as that of the biomass/air ratio, although the H{sub 2} concentration increased with increasing temperature. (author)

  11. Solvent-refined-coal (SRC) process. Volume II. Sections V-XIV. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1982-05-01

    This report documents the completion of development work on the Solvent Refined Coal Process by The Pittsburgh and Midway Coal Mining Co. The work was initiated in 1966 under Office of Coal Research, US Department of Interior, Contract No. 14-01-0001-496 and completed under US Department of Energy Contract No. DE-AC05-79ET10104. This report discusses work leading to the development of the SRC-I and SRC-II processes, construction of the Fort Lewis Pilot Plant for the successful development of these processes, and results from the operation of this pilot plant. Process design data generated on a 1 ton-per-day Process Development Unit, bench-scale units and through numerous research projects in support of the design of major demonstration plants are also discussed in summary form and fully referenced in this report.

  12. Characterization of substances in products, effluents, and wastes from coal conversion processes

    International Nuclear Information System (INIS)

    Petersen, M.R.

    1978-01-01

    Researchers at Pacific Northwest Laboratory (PNL) are investigating materials from synthetic fossil fuel processes. During the past year, samples have been collected from the Solvent Refining Coal Pilot Plant (SRC-I mode), Lignite Gasification Pilot Plant, Eyring Research Institute Gasifier, and Hanna III In Situ Coal Gasification Experiment. Inorganic and organic analyses have been performed, and comparisons of the data show some important differences in the potential emissions

  13. Coal Gasification Processes for Retrofitting Military Central Heating Plants: Overview

    Science.gov (United States)

    1992-11-01

    clean gas. The Stretford process , a commercially available liquid phase oxidation process , is capable of removing essentially all HlS in the gas. It...standard sulfur removal process such as the Stretford unit, if necessary. Table 6 Typical Coal Feed Characteristics for Single-Stage Wilputte Gasifier...percent. The cold clean gas can be desulfurized in a standard sulfur removal unit such as Stretford , if necessary. The schematic process flow diagrams for

  14. Coal Technology Program progress report for April 1977

    Energy Technology Data Exchange (ETDEWEB)

    None

    1977-06-01

    Several modifications were made in the bench scale hydrocarbonization system in an attempt to develop a procedure for handling of caking coals. Experimental work on the pyrolysis of large blocks of coal, on pressurized carbonization of residues, and on three-phase mixing was continued. Impact testing of 10-in.-thick pressure vessel steel disclosed major gradients in impact properties. Development of a variety of methods for nondestructive testing of wear- and process-resistant coating was continued. The development of welding techniques for cladding of carbon steels with Alloy 320 stainless steel has been successful. A microprobe examination of high alloy steel tubes that had been exposed in a fluidized bed combustor for 500 hr revealed about 0.001-in.-thick scales of predominantly calcium sulfate. In the gas-fired potassium boiler project design, fabrication, and installation of equipment needed for initial operations with potassium was continued. Similarly, the design study of a coal-fired boiler for an alkali metal vapor topping cycle was continued. Engineering study and technical support work continued with activities in process modeling; a survey of industrial coal conversion equipment capabilities; and studies of processes for heat recovery, rapid hydrogenation, and purification of hot gas. Process and program assistance work included studies on low-Btu gasification, high-Btu gasification, liquefaction, direct combustion, advanced power conversion, and in-situ gasification of coal.

  15. Proceedings of the Joint Meeting of The Fuel Society of Japan (1991). 28th Coal Science Conference/91st Coke Meeting; (Sha) nenryo kyokai godo taikai happyo ronbunshu (1991). Dai 28 kai sekitan kagaku kaigi dai 91 kai cokes tokubetsukai

    Energy Technology Data Exchange (ETDEWEB)

    1991-11-07

    Relating to coke, studies are made on the rapid coke production method, oven investigation during carbonization, and operational management/control. As to coal science, studies are mainly on the brown coal two-stage liquefaction (BCL) method, and data on the pilot plant and PSU are reported. Concerning bituminous coal liquefaction, PSU data mostly including the NEDOL process, and characteristics of liquefaction residue and its effective utilization by thermal decomposition are reported. Regarding the liquefaction mechanism, an experimentally extensive study on catalyst, solvent and reaction conditions is made using model materials and coal itself on the bench scale and also in the pilot plant. Engineering subjects on residue, solvent deashing, scale attachment and coprocessing are also reported. Relations of decomposition process to coal chemical structure changes and reaction conditions are investigated. As to coal gasification, studies, which are not many, are conducted on material balance, heat balance, and image characteristics of char for gasification and factors controlling reactivity.

  16. Test of pyrolysis gasifier stoves in two institutional kitchens in Uganda

    DEFF Research Database (Denmark)

    Wendelbo, Pall; Nielsen, Per Sieverts

    1998-01-01

    was financed by the Norwegian Forestry Society and involved two institutional kitchens in the northern part of Uganda. The pyrolysis gasifier stove, which is used as heating source, is a simple batch feeded top-down inverted gasifier. The two institutional kitchens prepared food for 107 students and 700 pupils...

  17. A moving-bed gasifier with internal recycle of pyrolysis gas

    NARCIS (Netherlands)

    Susanto, H.; Beenackers, A.A C M

    A co-current moving bed gasifier with internal recycle and separate combustion of pyrolysis gas has been developed with the aim of producing a design suitable for scaling-up downdraft gasifiers while maintaining a low tar content in the producer gas. Using wood chips with a moisture content of 7-9

  18. The Design, Construction and Operation of a 75 kW Two-Stage Gasifier

    DEFF Research Database (Denmark)

    Henriksen, Ulrik Birk; Ahrenfeldt, Jesper; Jensen, Torben Kvist

    2003-01-01

    The Two-Stage Gasifier was operated for several weeks (465 hours) and of these 190 hours continuously. The gasifier is operated automatically unattended day and night, and only small adjustments of the feeding rate were necessary once or twice a day. The operation was successful, and the output a...... of the reactor had to be constructed in some other material....

  19. Artificial neural network models for biomass gasification in fluidized bed gasifiers

    DEFF Research Database (Denmark)

    Puig Arnavat, Maria; Hernández, J. Alfredo; Bruno, Joan Carles

    2013-01-01

    Artificial neural networks (ANNs) have been applied for modeling biomass gasification process in fluidized bed reactors. Two architectures of ANNs models are presented; one for circulating fluidized bed gasifiers (CFB) and the other for bubbling fluidized bed gasifiers (BFB). Both models determin...

  20. Next-generation coal utilization technology development study. Environmentally-friendly coal combustion technology; topping cycles; Sekitan riyo jisedai gijutsu kaihatsu chosa. Kankyo chowagata sekitan nensho gijutsu bun`ya (topping nensho gijutsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-03-01

    As a realistic measure to reduce environmental pollutants emitted from coal-fueled boilers, a developmental study was conducted of high-efficient combustion systems. In fiscal 1994, four types of topping cycles which are different in system structure and gasifier type were selected, and topping cycles assuming a 300MW-class power plant were trially designed. Further, an evaluation of adaptability of these systems was made, and an selection of the optimum system for the early development was made among the systems. As a result, the evaluation was obtained that `a system using air blown gasifier` is most suitable for conducting the next-stage research. In the element test on the topping combustion technology, collection was made of data of desulfurization activity, desulfurization oxidation mechanism and alkali metal behavior at the laboratory level, data of temperatures and gas concentration distribution in coal gasification, data of simulation of the gasifier reaction, and the other data. 262 figs., 66 tabs.

  1. Development of a Coal Quality Expert. Final technical progress report No. 9

    Energy Technology Data Exchange (ETDEWEB)

    1992-09-08

    This is the ninth Technical Progress Report, describing work performed under DOE Contract No. (DE-FC2290PC896631) ``Development of a Coal Quality Expert.`` The contract is a Cooperative Agreement between the US Department of Energy, CQ Inc., and ABB Combustion Engineering, Inc. This report covers the period from April 1, through June 30, 1992. Four companies and seven host utilities have teamed with CQ Inc. and ABB/CE to perform the work on this project. The work falls under DOE`s Clean Coal Technology Program category of ``Advanced Coal Cleaning.`` The 45-month project will provide the utility industry with a PC expert system to confidently and inexpensively evaluate the potential for coal cleaning blending, and switching options to reduce emissions while producing lowest cost electricity. Specifically, this project will: (1) Enhance the existing Coal Quality Information System (CQIS) database and. Coal Quality Impact Model (CQIM) to allow confident assessment of the effects of cleaning on specific boiler cost and performance. (2) Develop and validate a methodology, Coal Quality Expert (CQE) which allows accurate and detailed predictions of coal quality impacts on total power plant capital cost, operating cost, and performance based upon inputs from inexpensive bench-scale tests.

  2. Engineering Development of Advanced Physical Fine Coal Cleaning for Premium Fuel Applications

    Energy Technology Data Exchange (ETDEWEB)

    Smit, Frank J; Schields, Gene L; Jha, Mehesh C; Moro, Nick

    1997-09-26

    The ash in six common bituminous coals, Taggart, Winifrede, Elkhorn No. 3, Indiana VII, Sunnyside and Hiawatha, could be liberated by fine grinding to allow preparation of clean coal meeting premium fuel specifications (< 1- 2 lb/ MBtu ash and <0.6 lb/ MBtu sulfur) by laboratory and bench- scale column flotation or selective agglomeration. Over 2,100 tons of coal were cleaned in the PDU at feed rates between 2,500 and 6,000 lb/ h by Microcel™ column flotation and by selective agglomeration using recycled heptane as the bridging liquid. Parametric testing of each process and 72- hr productions runs were completed on each of the three test coals. The following results were achieved after optimization of the operating parameters: The primary objective was to develop the design base for commercial fine coal cleaning facilities for producing ultra- clean coals which can be converted into coal-water slurry premium fuel. The coal cleaning technologies to be developed were advanced column flotation and selective agglomeration, and the goal was to produce fuel meeting the following specifications.

  3. Bench-Scale Study of Hydrogen Separation Using Pre-Commercial Membranes; Estudio, a Escala de Planta Piloto, del Proceso de Separacion de Hidrogeno mediante Membranas Pre-Comerciales

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez Hervas, J. M.; Marano, M.

    2011-11-10

    This report compiles the research undertaken by CIEMAT over 2009-2011 in the sub-project 8 Purification and Separation of Hydrogen of the PSE H2ENOV Project funded by the Spanish Ministry of Science and Innovation, MICINN. Permeability and hydrogen selectivity of a pre-commercial palladium membrane was studied at bench scale level. The effect of main operating parameters - pressure, temperature and feed-flow-rate- on permeate flow-rate was determined. The influence of other gas components on hydrogen permeation was evaluated. Mixtures of H{sub 2}-N{sub 2} and H{sub 2}-CO{sub 2} were studied. Although nitrogen and carbon dioxide did not permeate, both components decreased hydrogen permeation rate. Operating the membrane for around 1000 h under various conditions showed a small decrease in hydrogen permeation, but not in selectivity. A literature review was done in order to identify causes for permeation inhibition and reduction and for the definition of procedures for membrane regeneration. (Author) 29 refs.

  4. Modeling work of a small scale gasifier/SOFC CHP system

    Energy Technology Data Exchange (ETDEWEB)

    Liu, M.; Aravind, P.V.; Qu, Z.; Woudstra, N.; Verkooijen, A.H.M. [Delft University of Technology (Netherlands). Dept. of Mechanical Engineering], Emails: ming.liu@tudelft.nl, p.v.aravind@tudelft.nl, z.qu@tudelft.nl, n.woudstra@tudelft.nl, a. h. m. verkooijen@tudelft.nl; Cobas, V.R.M. [Federal University of Itajuba (UNIFEI), Pinheirinhos, MG (Brazil). Dept. of Mechanical Engineering], E-mail: vlad@unifei.edu.br

    2009-07-01

    For a highly efficient biomass gasification/Solid Oxide Fuel Cell (SOFC) Combined Heat and Power (CHP) generation system, the gasifier, the accompanying gas cleaning technologies and the CHP unit must be carefully designed as an integrated unit. This paper describes such a system involving a two-stage fixed-bed down draft gasifier, a SOFC CHP unit and a gas cleaning system. A gas cleaning system with both low temperature and high temperature sections is proposed for coupling the gasifier and the SOFC. Thermodynamic modeling was carried out for the gasifier/SOFC system with the proposed gas cleaning system. The net AC electrical efficiency of this system is around 30% and the overall system efficiency is around 60%. This paper also describes various exergy losses in the system and the future plans for integrated gasifier-GCU-SOFC experiments from which the results will be used to validate the modeling results of this system. (author)

  5. New projects for CCGTs with coal gasification (Review)

    Science.gov (United States)

    Olkhovskii, G. G.

    2016-10-01

    Perspectives of using coal in combined-cycle gas turbine units (CCGTs), which are significantly more efficient than steam power plants, have been associated with preliminary coal gasification for a long time. Due to gasification, purification, and burning the resulting synthesis gas at an increased pressure, there is a possibility to intensify the processes occurring in them and reduce the size and mass of equipment. Physical heat evolving from gasification can be used without problems in the steam circuit of a CCGT. The downside of these opportunities is that the unit becomes more complex and expensive, and its competitiveness is affected, which was not achieved for CCGT power plants with coal gasification built in the 1990s. In recent years, based on the experience with these CCGTs, several powerful CCGTs of the next generation, which used higher-output and cost-effective gas-turbine plants (GTPs) and more advanced systems of gasification and purification of synthesis gas, were either built or designed. In a number of cases, the system of gasification includes devices of CO vapor reforming and removal of the emitted CO2 at a high pressure prior to fuel combustion. Gasifiers with air injection instead of oxygen injection, which is common in coal chemistry, also find application. In this case, the specific cost of the power station considerably decreases (by 15% and more). In units with air injection, up to 40% air required for separation is drawn from the intermediate stage of the cycle compressor. The range of gasified coals has broadened. In order to gasify lignites in one of the projects, a transfer reactor was used. The specific cost of a CCGT with coal gasification rose in comparison with the period when such units started being designed, from 3000 up to 5500 dollars/kW.

  6. Experimental and computational studies on a gasifier based stove

    International Nuclear Information System (INIS)

    Varunkumar, S.; Rajan, N.K.S.; Mukunda, H.S.

    2012-01-01

    Highlights: ► A simple method to calculate the fraction of HHC was devised. ► η g for stove is same as that of a downdraft gasifier. ► Gas from stove contains 5.5% of CH 4 equivalent of HHC. ► Effect of vessel size on utilization efficiency brought out clearly. ► Contribution of radiative heat transfer from char bed to efficiency is 6%. - Abstract: The work reported here is concerned with a detailed thermochemical evaluation of the flaming mode behaviour of a gasifier based stove. Determination of the gas composition over the fuel bed, surface and gas temperatures in the gasification process constitute principal experimental features. A simple atomic balance for the gasification reaction combined with the gas composition from the experiments is used to determine the CH 4 equivalent of higher hydrocarbons and the gasification efficiency (η g ). The components of utilization efficiency, namely, gasification–combustion and heat transfer are explored. Reactive flow computational studies using the measured gas composition over the fuel bed are used to simulate the thermochemical flow field and heat transfer to the vessel; hither-to-ignored vessel size effects in the extraction of heat from the stove are established clearly. The overall flaming mode efficiency of the stove is 50–54%; the convective and radiative components of heat transfer are established to be 45–47 and 5–7% respectively. The efficiency estimates from reacting computational fluid dynamics (RCFD) compare well with experiments.

  7. Numerical simulation of coal gasification process using the modifying Watanabe - Otaka model.

    Energy Technology Data Exchange (ETDEWEB)

    T. Papadopoulos; M. Losurdo; H. Spliethoff

    2009-07-01

    High-pressure entrained flow coal gasification is becoming increasingly important particularly in the development of Integrated Coal Gasification Combined Cycle (IGCC) technology for the production of electricity. However, there is a lack of knowledge worldwide for the gasification process and more especially for the chemical reactions (reactions rates) that take place under high pressure and temperature. Therefore a gasifier has been designed and is being built at the Institute for Energy Systems (Lehrstuhl fuer Energisysteme - LES) at the Technische Universitaet Muenchen (TUM). This gasifier is an entrained flow gasifier and has the advantage that it can operate to very high conditions of pressure and temperature, up to 50 bar pressure and 1800{sup o}C temperature. In an ongoing project, a great variety of experiments are planned to determine chemical reactions rates at high pressure conditions. In addition to the experimental work, CFD numerical simulations of pulverized coal gasification are being performed. The aim is to use numerical investigations for preliminary assessment of the facility. The goal is to develop a gasification model suitable for high pressure and condition tailored on the experiments to be used in CFD computations to predict chemical reactions, the heat transfer and the turbulence inside the gasifier. 9 refs., 2 figs., 2 tabs.

  8. Coal liquefaction process streams characterization and evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Brandes, S.D.; Lancet, M.S.; Robbins, G.A.; Winschel, R.A.; Burke, F.P.

    1992-11-01

    This is the eleventh Quarterly Technical Progress Report under DOE Contract DE-AC22-89PC89883. Major topics reported are: (1) The results of a study designed to determine the effects of the conditions employed at the Wilsonville slurry preheater vessel on coal conversion is described. (2) Stable carbon isotope ratios were determined and used to source the carbon of three product samples from Period 49 of UOP bench-scale coprocessing Run 37. The results from this coprocessing run agree with the general trends observed in other coprocessing runs that we have studied. (3) Microautoclave tests and chemical analyses were performed to calibrate'' the reactivity of the standard coal used for determining donor solvent quality of process oils in this contract. (4) Several aspects of Wilsonville Close-Coupled Integrated Two-Stage Liquefaction (CC-ITSL) resid conversion kinetics were investigated; results are presented. Error limits associated with calculations of deactivation rate constants previously reported for Runs 258 and 261 are revised and discussed. A new procedure is described that relates the conversions of 850[degrees]F[sup +] , 1050[degrees]F[sup +], and 850 [times] 1050[degrees]F material. Resid conversions and kinetic constants previously reported for Run 260 were incorrect; corrected data and discussion are found in Appendix I of this report.

  9. Petrochemistry of coal ash slags. I. Formation of melilite and a high temperature glass from a calcium-rich, silica-deficient slag

    Energy Technology Data Exchange (ETDEWEB)

    Schobert, H.H.; Barbie, D.L.; Christensen, O.D.; Kerner, F.R.

    1977-01-01

    Pilot plant studies are being conducted of a fixed-bed slagging coal gasification process. Lignite from the Indianhead mine is reacted with steam and oxygen in a gasifier at hearth zone temperatures over 1650/sup 0/C. Slag samples were subjected to chemical and petrographic analysis. Layers of layered slag modules were analyzed; the inner layers contain abundant melilite while the outer core is a glass. Results show that the characteristics of the coal ash slag can be affected by temperature fluctuations in the gasifier hearth, and that chemical, flow, and heat transfer behavior are all susceptible to change as a result. 8 figs., 3 tables. (DLC)

  10. CO-FIRING COAL: FEEDLOT AND LITTER BIOMASS FUELS

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Kalyan Annamalai; Dr. John Sweeten; Dr. Sayeed Mukhtar

    2000-10-24

    The following are proposed activities for quarter 1 (6/15/00-9/14/00): (1) Finalize the allocation of funds within TAMU to co-principal investigators and the final task lists; (2) Acquire 3 D computer code for coal combustion and modify for cofiring Coal:Feedlot biomass and Coal:Litter biomass fuels; (3) Develop a simple one dimensional model for fixed bed gasifier cofired with coal:biomass fuels; and (4) Prepare the boiler burner for reburn tests with feedlot biomass fuels. The following were achieved During Quarter 5 (6/15/00-9/14/00): (1) Funds are being allocated to co-principal investigators; task list from Prof. Mukhtar has been received (Appendix A); (2) Order has been placed to acquire Pulverized Coal gasification and Combustion 3 D (PCGC-3) computer code for coal combustion and modify for cofiring Coal: Feedlot biomass and Coal: Litter biomass fuels. Reason for selecting this code is the availability of source code for modification to include biomass fuels; (3) A simplified one-dimensional model has been developed; however convergence had not yet been achieved; and (4) The length of the boiler burner has been increased to increase the residence time. A premixed propane burner has been installed to simulate coal combustion gases. First coal, as a reburn fuel will be used to generate base line data followed by methane, feedlot and litter biomass fuels.

  11. CFD Analysis of Coal and Heavy Oil Gasification for Syngas Production

    DEFF Research Database (Denmark)

    Sreedharan, Vikram

    2012-01-01

    phases. Gasification consists of the processes of passive heating, devolatilization, volatiles oxidation, char gasification and gas phase reactions. Attention is given here to the chemical kinetics of the gasification processes. The coal gasification model has been validated for entrained-flow gasifiers......This work deals with the gasification of coal and heavy oil for syngas production using Computational Fluid Dynamics (CFD). Gasification which includes complex physical and chemical processes such as turbulence, multiphase flow, heat and mass transfer and chemical reactions has been modeled using...... dioxide is overestimated. The deviation is fairly small, particularly for the improved chemical kinetics scheme. The heavy oil gasification model has been validated for a pilot-scale entrained-flow gasifier operating under different oxygen ratios. A gasification model similar to that developed for coal...

  12. Coal Technology Program progress report for April 1976

    Energy Technology Data Exchange (ETDEWEB)

    1976-06-01

    In the Hydrocarbonization Research program, two successful experiments were completed in the bench-scale hydrocarbonizer. A settling test at a lower temperature (390/sup 0/F) using 20 percent toluene in Solvent Refined Coal (SRC) Unfiltered Oil (UFO) produced a 30 percent clarified product in 2 hr. Characterization tests include distillation curves for Wilsonville's SRC-UFO and a particle size distribution of Pittsburg and Midway Coal Mining Company's (PAMCO) SRC-UFO. Studies of intermediate-temperature pyrolysis of large blocks have been maintained with char samples continuing to demonstrate pyrophoricity, even after heating to 700/sup 0/C. Simulated distillation analysis of tars produced by the last eight experiments are being compared with those performed at Laramie upon tars produced by the Hanna No. 2 experiment. In Coal-Fueled MIUS, stainless steel tubing to be used in one of the furnace tube bundles was ordered and the bid package for the furnace completed. Tests continued on the coal feed system and with the cold flow fluidized bed model. For the Synthoil process, flow diagrams, material balances, and utilities requirements were completed for the entire facility. For the Hydrocarbonization process, flowsheets were reviewed for compatibility; equipment lists were brought up to date; and utilities requirements were compiled from the individual flowsheets. The char recovery and storage subsystem flowsheet was completed. (auth)

  13. Subtask 3.9 - Direct Coal Liquefaction Process Development

    Energy Technology Data Exchange (ETDEWEB)

    Aulich, Ted; Sharma, Ramesh

    2012-07-01

    The Energy and Environmental Research Center (EERC), in partnership with the U.S. Department of Energy (DOE) and Accelergy Corporation, an advanced fuels developer with technologies exclusively licensed from ExxonMobil, undertook Subtask 3.9 to design, build, and preliminarily operate a bench-scale direct coal liquefaction (DCL) system capable of converting 45 pounds/hour of pulverized, dried coal to a liquid suitable for upgrading to fuels and/or chemicals. Fabrication and installation of the DCL system and an accompanying distillation system for off-line fractionation of raw coal liquids into 1) a naphtha middle distillate stream for upgrading and 2) a recycle stream was completed in May 2012. Shakedown of the system was initiated in July 2012. In addition to completing fabrication of the DCL system, the project also produced a 500-milliliter sample of jet fuel derived in part from direct liquefaction of Illinois No. 6 coal, and submitted the sample to the Air Force Research Laboratory (AFRL) at Wright Patterson Air Force Base, Dayton, Ohio, for evaluation. The sample was confirmed by AFRL to be in compliance with all U.S. Air Force-prescribed alternative aviation fuel initial screening criteria.

  14. Design and Development of a Wood-Fired Gasifier Prototype for Synthesis Gas Production and Analysis

    Directory of Open Access Journals (Sweden)

    Neres Ann S. Manguiat

    2015-12-01

    Full Text Available -Synthesis gas formation which can be transformed to useful compounds through biomass gasification is perceived as one promising process of biofuel production. A construction, design and development of an efficient and small-scale wood-fired gasifier prototype was made at Batangas State University. This study included the costs and specifications of materials, the design, components and percent conversion of the biomass to syngas by obtaining the amount of the residue. Set of operating conditions were determined so as to achieve a good performance of the gasifier; otherwise it adversely affected the operation of the prototype. The gasifier operates in a condition in which the air flow rate is 560 - 610 cm3 /min wherein the valve is half-open and the blower is turned on after 20 seconds. The gasifier will be closed after a minute of start-up. With these conditions, the gasifier works accordingly to a smooth operation. Syngas was composed of methane (2.32 % volume, carbon dioxide (10 % volume, carbon monoxide and minimal amount of hydrogen. Two (2 kg of woodchips with 90.75% conversion was the best amount of feed suited for the operation of the gasifier. This innovation comprises a method which efficiently converts the feedstock thereby enhancing the energy of the syngas produced with byproducts at minimum acceptable value. The wood-fired gasifier will be a very helpful tool in contributing to the resolution of pressing social and environmental problems such as energy security and local agricultural waste pollution.

  15. Unconventional Coal in Wyoming: IGCC and Gasification of Direct Coal Liquefaction Residue

    Science.gov (United States)

    Schaffers, William Clemens

    Two unconventional uses for Wyoming Powder River Basin coal were investigated in this study. The first was the use of coal fired integrated gasification combined cycle (IGCC) plants to generate electricity. Twenty-eight different scenarios were modeled using AspenPlusRTM software. These included slurry, mechanical and dried fed gasifiers; Wyodak and Green River coals, 0%, 70%, and 90% CO2 capture; and conventional evaporative vs air cooling. All of the models were constructed on a feed basis of 6,900 tons of coal per day on an "as received basis". The AspenPlus RTM results were then used to create economic models using Microsoft RTM Excel for each configuration. These models assumed a 3 year construction period and a 30 year plant life. Results for capital and operating costs, yearly income, and internal rates of return (IRR) were compared. In addition, the scenarios were evaluated to compare electricity sales prices required to obtain a 12% IRR and to determine the effects of a carbon emissions tax on the sales price. The second part of the study investigated the gasification potential of residue remaining from solvent extraction or liquefaction of Powder River Basin Coal. Coal samples from the Decker mine on the Wyoming-Montana border were extracted with tetralin at a temperature of 360°C and pressure of 250 psi. Residue from the extraction was gasified with CO2 or steam at 833°C, 900°C and 975°C at pressures of 0.1 and 0.4 MPa. Product gases were analyzed with a mass spectrometer. Results were used to determine activation energies, reaction order, reaction rates and diffusion effects. Surface area and electron microscopic analyses were also performed on char produced from the solvent extraction residue.

  16. Coal-92

    International Nuclear Information System (INIS)

    Hillring, B.; Sparre, C.

    1992-11-01

    Swedish consumption of coal and coke during 1991 and trends in technology, environment and market aspects of coal use are reported. Steam coal use in the heating sector was unchanged from 1991, 1.2 Mtons. Reduced consumption in smaller district heating units (due to conversion to biofuels and gas) was compensated by increased use for power generation in cogeneration plants. Coal consumption in industry fell 0.10 Mton to 0.84 Mton due to lower production in one industry branch. Import of steam coal was 1.1 Mton (down 0.5 Mton from 1990) since new rules for strategic reserves allowed a reduction of stocks. During the last five years stocks have been reduced by 2 Mtons. Import of metallurgical coal was 1.6 Mton, unchanged from 1990. The report also gives statistics for the coal using plants in Sweden, on coal R and D, and on emission laws for coal firing. (9 tabs., 2 figs.)

  17. Design of structure and simulation of the three-zone gasifier of dense layer of the inverted process

    Science.gov (United States)

    Zagrutdinov, R. Sh; Negutorov, V. N.; Maliykhin, D. G.; Nikishanin, M. S.; Senachin, P. K.

    2017-11-01

    Experts of LLC “New Energy Technologies” have developed gasifiers designs, with the implementation of the three-zone gasification method, which satisfy the following conditions: 1) the generated gas must be free from tar, soot and hydrocarbons, with a given ratio of CO/H2; 2) to use as the fuel source a wide range of low-grade low-value solid fuels, including biomass and various kinds of carbonaceous wastes; 3) have high reliability in operation, do not require qualified operating personnel, be relatively inexpensive to produce and use steam-air blowing instead of expensive steam-oxygen one; 4) the line of standard sizes should be sufficiently wide (with a single unit capacity of fuel from 1 to 50-70 MW). Two models of gas generators of the inverted gasification process with three combustion zones operating under pressure have been adopted for design: 1) gas generator with a remote combustion chamber type GOP-VKS (two-block version) and 2) a gas generator with a common combustion chamber of the GOP-OK type (single-block version), which is an almost ideal model for increasing the unit capacity. There have been worked out various schemes for the preparation of briquettes from practically the entire spectrum of low-grade fuel: high-ash and high-moisture coals, peat and biomass, including all types of waste - solid household waste, crop, livestock, poultry, etc. In the gas generators there are gasified the cylindrical briquettes with a diameter of 20-25 mm and a length of 25-35 mm. There have been developed a mathematical model and computer code for numerical simulation of synthesis gas generation processes in a gasifier of a dense layer of inverted process during a steam-air blast, including: continuity equations for the 8 gas phase components and for the solid phase; the equation of the heat balance for the entire heterogeneous system; the Darcy law equation (for porous media); equation of state for 8 components of the gas phase; equations for the rates of 3 gas

  18. THOR Bench-Scale Steam Reforming Demonstration

    Energy Technology Data Exchange (ETDEWEB)

    D. W. Marshall; N. R. Soelberg; K. M. Shaber

    2003-05-01

    The Idaho Nuclear Technology and Engineering Center (INTEC) was home to nuclear fuel reprocessing activities for decades at the Idaho National Engineering and Environmental Laboratory. As a result of the reprocessing activities, INTEC has accumulated approximately one million gallons of acidic, radioactive, sodium-bearing waste (SBW). The purpose of this demonstration was to investigate a reforming technology, offered by THORsm Treatment Technologies, LLC, for treatment of SBW into a "road ready" waste form that would meet the waste acceptance criteria for the Waste Isolation Pilot Plant (WIPP). A non-radioactive simulated SBW was used based on the known composition of waste tank WM-180 at INTEC. Rhenium was included as a non-radioactive surrogate for technetium. Data was collected to determine the nature and characteristics of the product, the operability of the technology, the composition of the off-gases, and the fate of key radionuclides (cesium and technetium) and volatile mercury compounds. The product contained a low fraction of elemental carbon residues in the cyclone and filter vessel catches. Mercury was quantitatively stripped from the product but cesium, rhenium (Tc surrogate), and the heavy metals were retained. Nitrates were not detected in the product and NOx destruction exceeded 98%. The demonstration was successful.

  19. TWR Bench-Scale Steam Reforming Demonstration

    Energy Technology Data Exchange (ETDEWEB)

    Marshall, D.W.; Soelberg, N.R.

    2003-05-21

    The Idaho Nuclear Technology and Engineering Center (INTEC) was home to nuclear fuel reprocessing activities for decades at the Idaho National Engineering and Environmental Laboratory. As a result of the reprocessing activities, INTEC has accumulated approximately one million gallons of acidic, radioactive, sodium-bearing waste (SBW). The purpose of this demonstration was to investigate a reforming technology, offered by ThermoChem Waste Remediation, LLC, (TWR) for treatment of SBW into a ''road ready'' waste form that would meet the waste acceptance criteria for the Waste Isolation Pilot Plant (WIPP). TWR is the licensee of Manufacturing Technology Conservation International (MTCI) steam-reforming technology in the field of radioactive waste treatment. A non-radioactive simulated SBW was used based on the known composition of waste tank WM-180 at INTEC. Rhenium was included as a non-radioactive surrogate for technetium. Data was collected to determine the nature and characteristics of the product, the operability of the technology, the composition of the off-gases, and the fate of key radionuclides (cesium and technetium) and volatile mercury compounds. The product contained a low fraction of elemental carbon residues in the cyclone and filter vessel catches. Mercury was quantitatively stripped from the product but cesium, rhenium (Tc surrogate), and the heavy metals were retained. Nitrate residues were about 400 ppm in the product and NOx destruction exceeded 86%. The demonstration was successful.

  20. TWR Bench-Scale Steam Reforming Demonstration

    Energy Technology Data Exchange (ETDEWEB)

    D. W. Marshall; N. R. Soelberg

    2003-05-01

    The Idaho Nuclear Technology and Engineering Center (INTEC) was home to nuclear fuel reprocessing activities for decades at the Idaho National Engineering and Environmental Laboratory. As a result of the reprocessing activities, INTEC has accumulated approximately one million gallons of acidic, radioactive, sodium-bearing waste (SBW). The purpose of this demonstration was to investigate a reforming technology, offered by ThermoChem Waste Remediation, LLC, (TWR) for treatment of SBW into a "road ready" waste form that would meet the waste acceptance criteria for the Waste Isolation Pilot Plant (WIPP). TWR is the licensee of Manufacturing Technology Conservation International (MTCI) steam-reforming technology in the field of radioactive waste treatment. A non-radioactive simulated SBW was used based on the known composition of waste tank WM-180 at INTEC. Rhenium was included as a non-radioactive surrogate for technetium. Data was collected to determine the nature and characteristics of the product, the operability of the technology, the composition of the off-gases, and the fate of key radionuclides (cesium and technetium) and volatile mercury compounds. The product contained a low fraction of elemental carbon residues in the cyclone and filter vessel catches. Mercury was quantitatively stripped from the product but cesium, rhenium (Tc surrogate), and the heavy metals were retained. Nitrate residues were about 400 ppm in the product and NOx destruction exceeded 86%. The demonstration was successful.

  1. THOR Bench-Scale Steam Reforming Demonstration

    Energy Technology Data Exchange (ETDEWEB)

    Marshall, D.W.; Soelberg, N.R.; Shaber, K.M.

    2003-05-21

    The Idaho Nuclear Technology and Engineering Center (INTEC) was home to nuclear fuel reprocessing activities for decades at the Idaho National Engineering and Environmental Laboratory. As a result of the reprocessing activities, INTEC has accumulated approximately one million gallons of acidic, radioactive, sodium-bearing waste (SBW). The purpose of this demonstration was to investigate a reforming technology, offered by THORsm Treatment Technologies, LLC, for treatment of SBW into a ''road ready'' waste form that would meet the waste acceptance criteria for the Waste Isolation Pilot Plant (WIPP). A non-radioactive simulated SBW was used based on the known composition of waste tank WM-180 at INTEC. Rhenium was included as a non-radioactive surrogate for technetium. Data was collected to determine the nature and characteristics of the product, the operability of the technology, the composition of the off-gases, and the fate of key radionuclides (cesium and technetium) and volatile mercury compounds. The product contained a low fraction of elemental carbon residues in the cyclone and filter vessel catches. Mercury was quantitatively stripped from the product but cesium, rhenium (Tc surrogate), and the heavy metals were retained. Nitrates were not detected in the product and NOx destruction exceeded 98%. The demonstration was successful.

  2. THOR Bench-Scale Steam Reforming Demonstration

    International Nuclear Information System (INIS)

    Marshall, D.W.; Soelberg, N.R.; Shaber, K.M.

    2003-01-01

    The Idaho Nuclear Technology and Engineering Center (INTEC) was home to nuclear fuel reprocessing activities for decades at the Idaho National Engineering and Environmental Laboratory. As a result of the reprocessing activities, INTEC has accumulated approximately one million gallons of acidic, radioactive, sodium-bearing waste (SBW). The purpose of this demonstration was to investigate a reforming technology, offered by THORsm Treatment Technologies, LLC, for treatment of SBW into a ''road ready'' waste form that would meet the waste acceptance criteria for the Waste Isolation Pilot Plant (WIPP). A non-radioactive simulated SBW was used based on the known composition of waste tank WM-180 at INTEC. Rhenium was included as a non-radioactive surrogate for technetium. Data was collected to determine the nature and characteristics of the product, the operability of the technology, the composition of the off-gases, and the fate of key radionuclides (cesium and technetium) and volatile mercury compounds. The product contained a low fraction of elemental carbon residues in the cyclone and filter vessel catches. Mercury was quantitatively stripped from the product but cesium, rhenium (Tc surrogate), and the heavy metals were retained. Nitrates were not detected in the product and NOx destruction exceeded 98%. The demonstration was successful

  3. Polymeric Traypack Integrity: Bench-Scale Unit

    National Research Council Canada - National Science Library

    Canavan, Jeffrey

    2002-01-01

    .... Additional experimentation was conducted to determine the applicability of the unit for non-destructive residual gas testing since current destructive tests represent a substantial continuing expense...

  4. Bench Scale Saltcake Dissolution Test Report

    International Nuclear Information System (INIS)

    BECHTOLD, D.B.; PACQUET, E.A.

    2000-01-01

    A potential scenario for retrieving saltcake from single shell tanks is the ''Rainbird(reg s ign) sprinkler'' method. Water is distributed evenly across the surface of the saltcake and allowed to percolate by gravity through the waste. The salt dissolves in the water, forming a saturated solution. The saturated liquid is removed by a saltwell pump situated near the bottom of the tank. By this method, there is never a large inventory of liquid in the tank that could pose a threat of leakage. There are many variables or factors that can influence the hydrodynamics of this retrieval process. They include saltcake porosity; saltwell pumping rate; salt dissolution chemistry; factors that could promote flow channeling (e.g. tank walls, dry wells, inclusions or discontinuities in the saltcake); method of water distribution; plug formation due to crystal formations or accumulation of insoluble solids. A brief literature search indicates that very little experimental data exist on these aspects of saltcake dissolution (Wiersma 1996, 1997). The tests reported here were planned (Herting, 2000) to provide preliminary data and information for planning future, scaled-up tests of the sprinkler method

  5. Eficiencia del proceso de lavado en la obtención del citrato de calcio y magnesio a escala de banco Effectiveness of washout process to obtain calcium and magnesium citrate at bench scale

    Directory of Open Access Journals (Sweden)

    Jorge E Rodríguez Chanfrau

    2010-03-01

    Full Text Available Como parte de la optimización del proceso tecnológico para obtener citrato de calcio y magnesio a partir de dolomitas, se estudió a escala de banco la etapa de lavado para disminuir el contenido de ácido cítrico libre. Las variantes de lavado estudiadas permitieron disminuir el contenido de ácido cítrico libre por debajo del 3 %, mientras que los valores de calcio y magnesio son similares a los del lote antes de realizar el proceso de lavado. Por otro lado, el estudio toxicológico en ratas, comprobó que los lotes a los cuales se les aplicó las diferentes variantes de lavado no provocaron irritabilidad gástrica a las dosis de 2 000 mg/kg de peso corporal, por lo que se puede afirmar que el proceso de lavado establecido es adecuado para garantizar la calidad de la materia prima.As part of the technological process optomization to obtain calcium citrate and magnesium from dolomites, we studied at bench scale, the washout stage to decrease the free citric acid content. Washout variants allowed to decrease the free citric acid content under 3 %, whereas the calcium and magnesium values are similar to those of batch before to carry out the wahout process. On the other hand, toxicity study in rats, proved that the batches where different washout variables were applied not provoke gastric irritability at doses of 2 000 mg/kg of body weight confirming that above mentioned established process is approproate to guarantee the raw material quality.

  6. Decomposition of tar in gas from updraft gasifier by thermal cracking

    DEFF Research Database (Denmark)

    Brandt, Peder; Henriksen, Ulrik Birk

    2000-01-01

    cracking. An experimental set-up has been built, in which a flow of contaminated gas can be heated up to 1290°C in a reactor made of pure Al2O3. Four measurements were made. Three with gas from a pyrolysis unit simulating updraft gasifier, and one with gas from an updraft gasifier. Cracking temperatures...... as 15 mg/Nm3 was obtained on gas from an updraft gasifier. The lower heating value of the cleaned gas was 6.0 MJ/Nm3, and the energy content of the non condensable gasses was 19% higher than before cracking....

  7. Gasification of ‘Loose’ Groundnut Shells in a Throathless Downdraft Gasifier

    Directory of Open Access Journals (Sweden)

    Aondoyila Kuhe

    2015-07-01

    Full Text Available In this paper, gasification potential of biomass residue was investigated using a laboratory scale throatless downdraft gasifier. Experimental results of groundnut shell was gasified in the throatless downdraft gasifier to produce a clean gas with a calorific value of around 5.92 MJ/Nm3 and a combustible fraction of 45% v/v. Low moisture (8.6% and ash content (3.19% are the main advantages of groundnut shells for gasification. It is suggested that gasification of shell waste products is a clean energy alternative to fossil fuels. The product gas can be used efficiently for heating and possible usage in internal combustion engines.

  8. Automatic control of biomass gasifiers using fuzzy inference systems

    Energy Technology Data Exchange (ETDEWEB)

    Sagues, C. [Universidad de Zaragoza (Spain). Dpto. de Informatica e Ingenieria de Sistemas; Garcia-Bacaicoa, P.; Serrano, S. [Universidad de Zaragoza (Spain). Dpto. de Ingenieria Quimica y Medio Ambiente

    2007-03-15

    A fuzzy controller for biomass gasifiers is proposed. Although fuzzy inference systems do not need models to be tuned, a plant model is proposed which has turned out very useful to prove different combinations of membership functions and rules in the proposed fuzzy control. The global control scheme is shown, including the elements to generate the set points for the process variables automatically. There, the type of biomass and its moisture content are the only data which need to be introduced to the controller by a human operator at the beginning of operation to make it work autonomously. The advantages and good performance of the fuzzy controller with the automatic generation of set points, compared to controllers utilising fixed parameters, are demonstrated. (author)

  9. Efficiency tests on the pyrolysis gasifier stove Peko Pe

    DEFF Research Database (Denmark)

    Nielsen, Per Sieverts

    1996-01-01

    This paper presents results from water boiling tests on the pyrolysis gasifier stove Peko Pe, which has been developed by the Norwegian Paal Wendelbo. The stove efficiency determined vary between 21 and 29% when burning dry Danish woodchips (10% moisture) with an estimated caloric value of 16 MJ....../kg. CO-emissions have been determined with varying distance between the stove and the pot to estimate the combustion efficiency. Efficiency tests performed in Adjumani refugee camp with grass as fuel show a stove efficiency of 25-29% with a caloric value of 14 MJ/kg. It has not been possible to determine....... Advantages and disadvantages of the stove compared to three-stone stoves are discussed and perspectives are outlined for further improvements of the stove....

  10. The coal-fired gas turbine locomotive - A new look

    Science.gov (United States)

    Liddle, S. G.; Bonzo, B. B.; Purohit, G. P.

    1983-01-01

    Advances in turbomachine technology and novel methods of coal combustion may have made possible the development of a competitive coal fired gas turbine locomotive engine. Of the combustor, thermodynamic cycle, and turbine combinations presently assessed, an external combustion closed cycle regenerative gas turbine with a fluidized bed coal combustor is judged to be the best suited for locomotive requirements. Some merit is also discerned in external combustion open cycle regenerative systems and internal combustion open cycle regenerative gas turbine systems employing a coal gasifier. The choice of an open or closed cycle depends on the selection of a working fluid and the relative advantages of loop pressurization, with air being the most attractive closed cycle working fluid on the basis of cost.

  11. Precipitation of heavy metals from coal ash leachate using biogenic hydrogen sulfide generated from FGD gypsum.

    Science.gov (United States)

    Jayaranjan, Madawala Liyanage Duminda; Annachhatre, Ajit P

    2013-01-01

    Investigations were undertaken to utilize flue gas desulfurization (FGD) gypsum for the treatment of leachate from the coal ash (CA) dump sites. Bench-scale investigations consisted of three main steps namely hydrogen sulfide (H(2)S) production by sulfate reducing bacteria (SRB) using sulfate from solubilized FGD gypsum as the electron acceptor, followed by leaching of heavy metals (HMs) from coal bottom ash (CBA) and subsequent precipitation of HMs using biologically produced sulfide. Leaching tests of CBA carried out at acidic pH revealed the existence of several HMs such as Cd, Cr, Hg, Pb, Mn, Cu, Ni and Zn. Molasses was used as the electron donor for the biological sulfate reduction (BSR) process which produced sulfide rich effluent with concentration up to 150 mg/L. Sulfide rich effluent from the sulfate reduction process was used to precipitate HMs as metal sulfides from CBA leachate. HM removal in the range from 40 to 100% was obtained through sulfide precipitation.

  12. Catalytic Two-Stage Liquefaction (CTSL{trademark}) process bench studies and PDU scale-up with sub-bituminous coal. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Comolli, A.G.; Johanson, E.S.; Karolkiewicz, W.F.; Lee, L.K.T.; Stalzer, R.H.; Smith, T.O.

    1993-03-01

    Reported are the details and results of Laboratory and Bench-Scale experiments using sub-bituminous coal conducted at Hydrocarbon Research, Inc., under DOE Contract No. DE-AC22-88PC88818 during the period October 1, 1988 to December 31, 1992. The work described is primarily concerned with testing of the baseline Catalytic Two-Stage Liquefaction (CTSL{trademark}) process with comparisons with other two stage process configurations, catalyst evaluations and unit operations such as solid separation, pretreatments, on-line hydrotreating, and an examination of new concepts. In the overall program, three coals were evaluated, bituminous Illinois No. 6, Burning Star and sub-bituminous Wyoming Black Thunder and New Mexico McKinley Mine seams. The results from a total of 16 bench-scale runs are reported and analyzed in detail. The runs (experiments) concern process variables, variable reactor volumes, catalysts (both supported, dispersed and rejuvenated), coal cleaned by agglomeration, hot slurry treatments, reactor sequence, on-line hydrotreating, dispersed catalyst with pretreatment reactors and CO{sub 2}/coal effects. The tests involving the Wyoming and New Mexico Coals are reported herein, and the tests involving the Illinois coal are described in Topical Report No. 2. On a laboratory scale, microautoclave tests evaluating coal, start-up oils, catalysts, thermal treatment, CO{sub 2} addition and sulfur compound effects were conducted and reported in Topical Report No. 3. Other microautoclave tests are described in the Bench Run sections to which they refer such as: rejuvenated catalyst, coker liquids and cleaned coals. The microautoclave tests conducted for modelling the CTSL{trademark} process are described in the CTSL{trademark} Modelling section of Topical Report No. 3 under this contract.

  13. Create a Consortium and Develop Premium Carbon Products from Coal

    Energy Technology Data Exchange (ETDEWEB)

    Frank Rusinko; John Andresen; Jennifer E. Hill; Harold H. Schobert; Bruce G. Miller

    2006-01-01

    The objective of these projects was to investigate alternative technologies for non-fuel uses of coal. Special emphasis was placed on developing premium carbon products from coal-derived feedstocks. A total of 14 projects, which are the 2003 Research Projects, are reported herein. These projects were categorized into three overall objectives. They are: (1) To explore new applications for the use of anthracite in order to improve its marketability; (2) To effectively minimize environmental damage caused by mercury emissions, CO{sub 2} emissions, and coal impounds; and (3) To continue to increase our understanding of coal properties and establish coal usage in non-fuel industries. Research was completed in laboratories throughout the United States. Most research was performed on a bench-scale level with the intent of scaling up if preliminary tests proved successful. These projects resulted in many potential applications for coal-derived feedstocks. These include: (1) Use of anthracite as a sorbent to capture CO{sub 2} emissions; (2) Use of anthracite-based carbon as a catalyst; (3) Use of processed anthracite in carbon electrodes and carbon black; (4) Use of raw coal refuse for producing activated carbon; (5) Reusable PACs to recycle captured mercury; (6) Use of combustion and gasification chars to capture mercury from coal-fired power plants; (7) Development of a synthetic coal tar enamel; (8) Use of alternative binder pitches in aluminum anodes; (9) Use of Solvent Extracted Carbon Ore (SECO) to fuel a carbon fuel cell; (10) Production of a low cost coal-derived turbostratic carbon powder for structural applications; (11) Production of high-value carbon fibers and foams via the co-processing of a low-cost coal extract pitch with well-dispersed carbon nanotubes; (12) Use of carbon from fly ash as metallurgical carbon; (13) Production of bulk carbon fiber for concrete reinforcement; and (14) Characterizing coal solvent extraction processes. Although some of the

  14. Glas generator for the steam gasification of coal with nuclear generated heat

    International Nuclear Information System (INIS)

    Buchner, G.

    1980-01-01

    The use of heat from a High Temperature Reactor (HTR) for the steam gasification of coal saves coal, which otherwise is burnt to generate the necessary reaction heat. The gas generator for this process, a horizontal pressure vessel, contains a fluidized bed of coal and steam. An ''immersion-heater'' type of heat exchanger introduces the nuclear generated heat to the process. Some special design problems of this gasifier are presented. Reference is made to the present state of development of the steam gasification process with heat from high temperature reactors. (author)

  15. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES; FINAL

    International Nuclear Information System (INIS)

    Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

    2001-01-01

    The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO(sub x)). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process

  16. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

    2001-12-01

    The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO{sub x}). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process.

  17. POC-SCALE TESTING OF A DRY TRIBOELECTROSTATIC SEPARATOR FOR FINE COAL CLEANING

    Energy Technology Data Exchange (ETDEWEB)

    R.H. Yoon; G.H. Luttrell; E.S. Yan; A.D. Walters

    2001-04-30

    suffer from low throughput capacities and high maintenance requirements. In general, surface area-based separators (e.g., shaking tables, magnetic drum separator, electrodynamic separator, etc.) have lower throughput capacities than volume-based separators (e.g., flotation cell, dense-medium bath, cyclones, etc.) by an order of magnitude. Furthermore, the electrodes of the laboratory unit need to be cleaned frequently, creating a high maintenance requirement if it is scaled-up to a commercial unit. The bench-scale continuous TES unit developed at NETL, on the other hand, separates positively and negatively charged particles by splitting the gaseous stream containing these particles in an electric field by means of a flow splitter, so that the oppositely charged particles can be directed into different compartments. This device is fundamentally different from the laboratory unit in that the former is a surface area-based separator, while the latter is a volume-based separator. The bench-scale unit is referred to as an entrained flow separator by the in-house researchers at NETL. Thus, the entrained flow TES unit is a significant improvement over the laboratory unit with regard to throughput capacity. In the present work, the entrained flow separator concept will be utilized for developing a proof-of concept (POC) separator that can be scaled-up to commercial size units. To accomplish this, it is necessary to develop a bench-scale separator that can achieve high Btu recoveries while maintaining the high degree of separation efficiencies. It is the objective of the present investigation to develop an efficient separator by studying the mechanisms of triboelectrification and investigating better ways of separating the charged particles. An important criterion for developing efficient separators is that they not only provide high separation efficiencies but also have high throughput capacities, which are essential ingredients for successful commercialization.

  18. Physical modelling of near-wall phenomena in entrained-flow coal gasifiers

    OpenAIRE

    Troiano, Maurizio

    2015-01-01

    Combustion and gasification under slagging conditions are key aspects of the design of modern entrained-flow reactors for thermal conversion of solid fuels, aimed at increasing the overall energy efficiency. In these systems, solid particles migrate toward the reactor walls, due to swirled/tangential flow induced in the reaction chamber and to turbophoresis, generating, thanks to the very high operating temperatures, a slag layer that flows along the reactor internal walls and is drained to t...

  19. The development of coal-based technologies for Department of Defense facilities. Semi-annual report, March 28, 1996--September 27, 1996

    Energy Technology Data Exchange (ETDEWEB)

    Miller, B.G.; Pisupati, S.V.; Scarone, A.W. [and others

    1996-12-13

    The U.S. Department of Defense (DOD), through an Interagency Agreement with the U.S. Department of Energy (DOE), has initiated a three-phase program with the Consortium for Coal-Water Fuel Technology, with the aim of decreasing DOD`s reliance on imported oil by increasing its use of coal. The program is being conducted as a cooperative agreement between the Consortium and DOE. Activities this reporting period are summarized by phase. Phase I was completed on November 1, 1995. Work on Phase II focused on emissions reductions, coal beneficiation/preparation studies, and economic analyses of coal use. Emissions reductions investigations included continuing bench-scale tests to identify an NO{sub x} reduction catalyst which is appropriate for industrial boiler applications. In addition, installation of a ceramic filtering device on the demonstration boiler started. Also, a sodium bicarbonate duct injection system was procured for installation on the demonstration boiler. Work related to coal preparation and utilization, and the economic analysis was primarily focused on preparing the final report. Work in Phase III focused on coal preparation studies and economic analyses of coal use. Coal preparation studies were focused on continuing activities on particle size control, physical separations,surface-based separation processes, and dry processing. The economic study focused on community sensitivity to coal usage, regional/national economic impacts of new coal utilization technologies, and constructing a national energy portfolio.

  20. CFD Modelling of an Open Core Downdraft Moving Bed Biomass Gasifier

    OpenAIRE

    A. Rogel–Ramírez

    2008-01-01

    This paper contains the description of a bidimensional Computacional Fluid Dynamics (CFD), model developed to simulate the flow and reaction in a stratified downdraft biomass gasifier, whereby Eulerian conservation equations are solved for particle and gas phase components, velocities and specific enthalpies. The model is based on the PHOENICS package and represents a tool which can be used in gasifier analysis and design. Contributions of chemical kinetic and the mixing rate using the EBU ap...

  1. Performance and emission reduction potential of micro-gasifier improved through better design

    Directory of Open Access Journals (Sweden)

    Kamil Dino Adem

    2017-01-01

    Full Text Available Biomass gasification is getting popular for household cooking application in most developing countries including Ethiopia. The preference for biomass gasification is due to the generation of less CO (Carbon Monoxide and PM (Particulate Matter in comparison with other biomass cookstoves. Our study showed the improvement in thermal efficiency and emission reduction potential of micro-gasifier. A prototype micro-gasifier was built and tested using the water boiling test protocol. The test results gave a thermal efficiency of 39.6% and a specific fuel consumption of 57 g of fuel/ liter of water. With regard to indoor air pollution, the maximum CO & PM registered were 12.5 ppm and 1.85 mg/m3, respectively. Using clean development mechanism (CDM methodology, the estimated emission reduction potential of the micro-gasifier is 1.30 tCO2 per micro-gasifier per year. Generally, the micro-gasifier has better performance compared to the previous designs proposed by other researchers. Thus, disseminating our micro-gasifier at a larger scale in developing countries such as Ethiopia will be beneficial in reducing deforestation and emission that will be brought about by using open-fire stoves and thus, helps to obtain carbon credit.

  2. Characteristics of flue gases and ash in oxygen-blown pulverized coal combustion

    Energy Technology Data Exchange (ETDEWEB)

    Pak, H.; Kobayashi, N.; Hasatan, M. [Nagoya University, Aichi (Japan). EcoTopia Science Institute

    2007-07-15

    A new coal combustion technology for a large-scale power plant is required to be applicable to various kinds of coal. An oxygen-blown pulverized coal combustion experiment was investigated with a bench scale apparatus to understand such characteristics as the combustion efficiency, NOx concentration, conversion from fuel-N, the unburned fraction and composition of mineral matter in the collected ash. The experiment was conducted in a down-fired, cylindrical and vertical furnace. The primary oxygen is injected into the ejector to carry coal particles to the burner, and the swirled secondary one is fed through an annulus. The CO{sub 2} concentration in flue gas was much higher than that of air-coal combustion, and the value was eight out of ten. The results made a feasible condition for CO{sub 2} separation and sequestration. The NOx emission was ranged in concentrations from 1650 to 1800 ppm in the complete combustion region. The NOx concentration was much higher, however the NO, conversion ratio was about the same level as the case of air combustion. The decrease of low-boiling component such as Na, Mg, K and Ca was identified because the flame temperature of the oxygen-blown coal combustion was achieved about 3000 K. We suggested the vaporized calcium components in the fly ash have a potential of the furnace desulfurization and the effect of SOx attack to the heat exchanger was inhibited.

  3. Assessment of environmental control technology for coal conversion aqueous wastes

    Energy Technology Data Exchange (ETDEWEB)

    Klein, J.A.; Barker, R.E.

    1978-07-01

    A hydrocarbonization process has been studied to assess environmental control technology for coal conversion wastewaters. Fifteen major wastewater streams were identified; 2 present serious environmental problems not routinely encountered in industry. These are the hydrocarbonization condensate and the ash sluicing waste from the gasifier. The hydrocarbonization product water is high in phenolics, ammonia, cyanide, thiocyanate, and other sulfur compounds. This stream will present a significant wastewater treatment problem unless the stream can be recycled internally. The gasifier-ash sluicing water will probably be similar to ash sluicing water from coal-fired power generating plants. However, the large quantity of toxic trace elements may be more easily dissolved from ash produced at the lower-temperature and reducing conditions encountered in gasification. A number of cleanup technologies relevant to the cleanup of coal conversion aqueous effluents have ben assessed for their adaptability to the specific pollutants found in coal hydrocarbonization wastewater. A summary of these processes lists the potential applicability, economics, raw material requirements, process compatibility, operating conditions, state of development, environmental problems, energy requirements, and availability of each. Indications are that almost any level of removal can be achieved if one is willing to pay the cost. The optimum amount of cleanup will require much future interaction between industry, environmental control technology developers, human and environmental effects assessors, and federal effluent regulations administrators.

  4. Coal plasticity at high heating rates and temperatures. Final technical progress report

    Energy Technology Data Exchange (ETDEWEB)

    Gerjarusak, S.; Peters, W.A.; Howard, J.B.

    1995-05-01

    Plastic coals are important feedstocks in coke manufacture, coal liquefaction, gasification, and combustion. During these processes, the thermoplastic behavior of these coals is also important since it may contribute to desirable or undesirable characteristics. For example, during liquefaction, the plastic behavior is desired since it leads to liquid-liquid reactions which are faster than solid-liquid reactions. During gasification, the elastic behavior is undesired since it leads to caking and agglomeration of coal particles which result in bed bogging in fixed or fluidized bed gasifiers. The plastic behavior of different coals was studied using a fast-response plastometer. A modified plastometer was used to measure the torque required to turn at constant angular speed a cone-shaped disk embedded in a thin layer of coal. The coal particles were packed between two metal plates which are heated electrically. Heating rates, final temperatures, pressures, and durations of experiment ranged from 200--800 K/s, 700--1300 K, vacuum-50 atm helium, and 0--40 s, respectively. The apparent viscosity of the molten coal was calculated from the measured torque using the governing equation of the cone-and-plate viscometer. Using a concentrated suspension model, the molten coal`s apparent viscosity was related to the quantity of the liquid metaplast present during pyrolysis. Seven coals from Argonne National Laboratory Premium Coal Sample Bank were studied. Five bituminous coals, from high-volatile to low-volatile bituminous, were found to have very good plastic behavior. Coal type strongly affects the magnitude and duration of plasticity. Hvb coals were most plastic. Mvb and lvb coals, though the maximum plasticity and plastic period were less. Low rank coals such as subbituminous and lignite did not exhibit any plasticity in the present studies. Coal plasticity is moderately well correlated with simple indices of coal type such as the elemental C,O, and H contents.

  5. Potentials of Selected Malaysian Biomasses as Co-Gasification Fuels with Oil Palm Fronds in a Fixed-Bed Downdraft Gasifier

    Directory of Open Access Journals (Sweden)

    Moni Mohamad Nazmi Zaidi

    2014-07-01

    Full Text Available Oil palm frond (OPF has been successfully gasified to produce syngas and has since deemed as a potential source of biomass fuel in Malaysia. However, if OPF is to be utilized as a main fuel for industrial-scale firing/gasification plant, interruption in fuel supply may occur due to numerous reasons, for instance inefficient fuel processing and ineffective transportation. A secondary supporting solid fuel is therefore necessary as a partial component to the main fuel in such cases, where the secondary fuel is combusted with the main fuel to adhere to main fuel shortage. Gasification of two fuels together, known as co-gasification, is practiced worldwide, some in industrial scale. However, current practice utilizes biomass fuel as the secondary fuel to coal in co-gasification. This investigation explores into the feasibility of co-gasifying two biomass fuels together to produce syngas. OPF was chosen as the primary fuel and a selection of Malaysian biomasses were studied to discover their compatibility with OPF in co-gasification. Biomass selection was made using score-and-rank method and their selection criteria are concisely discussed.

  6. Measurement and modeling of advanced coal conversion processes

    Energy Technology Data Exchange (ETDEWEB)

    Solomon, P.R.; Serio, M.A.; Hamblen, D.G. (Advanced Fuel Research, Inc., East Hartford, CT (United States)); Smoot, L.D.; Brewster, B.S. (Brigham Young Univ., Provo, UT (United States))

    1990-01-01

    The overall objective of this program is the development of predictive capability for the design, scale up, simulation, control and feedstock evaluation in advanced coal conversion devices. This technology is important to reduce the technical and economic risks inherent in utilizing coal, a feedstock whose variable and often unexpected behavior presents a significant challenge. This program will merge significant advances made at Advanced Fuel Research, Inc. (AFR) in measuring and quantitatively describing the mechanisms in coal conversion behavior, with technology being developed at Brigham Young University (BYU) in comprehensive computer codes for mechanistic modeling of entrained-bed gasification. Additional capabilities in predicting pollutant formation will be implemented and the technology will be expanded to fixed-bed reactors. The foundation to describe coal-specified conversion behavior is ARF's Functional Group (FG) and Devolatilization, Vaporization, and Crosslinking (DVC) models, developed under previous and on-going METC sponsored programs. These models have demonstrated the capability to describe the time dependent evolution of individual gas species, and the amount and characteristics of tar and char. The combined FG-DVC model will be integrated with BYU's comprehensive two-dimensional reactor model, PCGC-2, which is currently the most widely used reactor simulation for combustion or gasification. The program includes: (1) validation of the submodels by comparison with laboratory data obtained in this program, (2) extensive validation of the modified comprehensive code by comparison of predicted results with data from bench-scale and process scale investigations of gasification, mild gasification and combustion of coal or coal-derived products in heat engines, and (3) development of well documented user friendly software applicable to a workstation'' environment.

  7. Coal gasification. Quarterly report, January--March 1977

    Energy Technology Data Exchange (ETDEWEB)

    None

    1977-12-01

    High-Btu natural gas has a heating value of 950 to 1,000 Btu per standard cubic foot, is composed essentially of methane, and contains virtually no sulfur, carbon monoxide, or free hydrogen. The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. A number of the processes for converting coal to high Btu and to low Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

  8. Investigation of two-stage air-blown and air-steam-blown entrained-flow coal gasification

    Science.gov (United States)

    Abaimov, N. A.; Butakov, E. B.; Burdukov, A. P.; Ryzhkov, A. F.

    2017-09-01

    The aim of the paper is to compare effect of coal and steam supply to the second stage of the entrained-flow gasifiers on their main operating parameters. Two two-stage gasifiers of SB RAS Institute of Thermophysics were used as experimental units. The 5 MW unit has air-coal feeding to first and second stages (air-blown gasification). The 1 MW unit has air-coal feeding to first stage and steam feeding to second stage (air-steam-blown gasification). Experimental studies of air-blown and air-steam-blown gasification with various stoichiometric coefficients, flow rates, temperatures and supply points of secondary media (air-coal and steam) are carried out. Experimental and calculated (thermodynamic and CFD) methods have established that: in the air-blown gasification unit the increase of stoichiometric coefficients (secondary coal flow rate reduction) reduces the syngas heating value and increases the carbon conversion rate; in the air-steam-blown gasification unit the increase of the steam supply nozzle immersion to the gasifier leads to increase of the syngas heating value, the carbon conversion rate and decrease of the syngas H2/CO ratio.

  9. Development of coal-based technologies for Department of Defense Facilities. Semiannual technical progress report, September 28, 1996--March 27, 1997

    Energy Technology Data Exchange (ETDEWEB)

    Miller, B.G.; Miller, S.F.; Pisupati, S.V. [and others

    1997-07-22

    The U.S. Department of Defense (DOD), through an Interagency Agreement with the U.S. Department of Energy (DOE), has initiated a three-phase program with the Consortium for Coal-Water Slurry Fuel Technology, with the aim of developing technologies which can potentially decrease DOD`s reliance on imported oil by increasing its use of coal. The program is being conducted as a cooperative agreement between the Consortium and DOE. Work in Phase II focused on emissions reductions, coal beneficiation/preparation studies, and economic analyses of coal use. Work in Phase III focused on coal preparation studies, pilot-scale NO{sub x} reduction studies, economic analyses of coal use, and evaluation of deeply-cleaned coal as boiler fuel. Coal preparation studies were focused on continuing activities on particle size control, physical separations, surface-based separation processes, and dry processing. Preliminary pilot-scale NO{sub x} reduction catalyst tests were conducted when firing natural gas in Penn State`s down-fired combustor. This is the first step in the scale-up of bench-scale results obtained in Phase II to the demonstration boiler scale when firing coal. The economic study focused on community sensitivity to coal usage, regional/national economic impacts of new coal utilization technologies, and constructing a national energy portfolio. The evaluation of deeply-cleaned coal as boiler fuel included installing a ribbon mixer into Penn State`s micronized coal-water mixture circuit for reentraining filter cake. In addition, three cleaned coals were received from CQ Inc. and three cleaned coals were received from Cyprus-Amax.

  10. Low-rank coal research. Final technical report, April 1, 1988--June 30, 1989, including quarterly report, April--June 1989

    Energy Technology Data Exchange (ETDEWEB)

    1989-12-31

    This work is a compilation of reports on ongoing research at the University of North Dakota. Topics include: Control Technology and Coal Preparation Research (SO{sub x}/NO{sub x} control, waste management), Advanced Research and Technology Development (turbine combustion phenomena, combustion inorganic transformation, coal/char reactivity, liquefaction reactivity of low-rank coals, gasification ash and slag characterization, fine particulate emissions), Combustion Research (fluidized bed combustion, beneficiation of low-rank coals, combustion characterization of low-rank coal fuels, diesel utilization of low-rank coals), Liquefaction Research (low-rank coal direct liquefaction), and Gasification Research (hydrogen production from low-rank coals, advanced wastewater treatment, mild gasification, color and residual COD removal from Synfuel wastewaters, Great Plains Gasification Plant, gasifier optimization).

  11. MINIMIZATION OF CARBON LOSS IN COAL REBURNING

    International Nuclear Information System (INIS)

    Lissianski, Vitali V.; Loc Ho; Maly, Peter M.; Zamansky, Vladimir M.

    2002-01-01

    This project develops Fuel-Flexible Reburning (FFR), which combines conventional reburning and Advanced Reburning (AR) technologies with an innovative method of delivering coal as the reburning fuel. The FFR can be retrofit to existing boilers and can be configured in several ways depending on the boiler, coal characteristics, and NO x control requirements. Fly ash generated by the technology will be a saleable byproduct for use in the cement and construction industries. FFR can also reduce NO x by 60%-70%, achieving an emissions level of 0.15 lb/10 6 Btu in many coal-fired boilers equipped with Low NO x Burners. Total process cost is expected to be one third to one half of that for Selective Catalytic Reduction (SCR). Activities during reporting period included design, manufacture, assembly, and shake down of the coal gasifier and pilot-scale testing of the efficiency of coal gasification products in FFR. Tests were performed in a 300 kW Boiler Simulator Facility. Several coals with different volatiles content were tested. Data suggested that incremental increase in the efficiency of NO x reduction due to the gasification was more significant for less reactive coals with low volatiles content. Experimental results also suggested that the efficiency of NO x reduction in FFR was higher when air was used as a transport media. Up to 14% increase in the efficiency of NO x reduction in comparison with that of basic reburning was achieved with air transport. Temperature and residence time in the gasification zone also affected the efficiency of NO x reduction

  12. Coal - 96

    International Nuclear Information System (INIS)

    Sparre, C.

    1996-09-01

    The report deals mainly with coal consumption, but also gives some information about technology, environmental aspects and markets. Data have been collected by questionnaires or via telephone. The use of steam coal for heating was 0.8 Mtons (down 20% from 1994). Cogeneration plants were the main users. Taxes and environmental reasons cause a reduction of the coal use that will probably continue the next years. Use of steam coal in industry has been constant at a level of 0.7 Mtons. The import of metallurgical coal rests constant at a level of 1.6 Mtons. 1.2 Mtons of coke was produced, and 0.3 Mtons imported. The PFBC-plant at Vaertan, Stockholm used 0.13 Mtons of coal, while some coal fired power plants have been converted to peat and wood fuels. The average price of steam coal imported to Sweden in 1995 was 333 SEK/ton, 6% higher than in 1994. The contract prices for delivery 1996 are about the same as at the end of 1995. All cogeneration plants have some sort of SO 2 removal system, mostly wet-dry. The largest plant, at Vaesteraas, has recently invested in a SCR system for NO x removal. Most other plants are using low NO x burners or SNCR systems, based on ammonia or urea, which reduce the emissions 50 - 70%. Some statistic about the world coal market is also given in the report

  13. Development program to support industrial coal gasification. Quarterly report 1

    Energy Technology Data Exchange (ETDEWEB)

    None

    1982-01-15

    The Development Program to Support Industrial Coal Gasification is on schedule. The efforts have centered on collecting background information and data, planning, and getting the experimental program underway. The three principal objectives in Task I-A were accomplished. The technical literature was reviewed, the coals and binders to be employed were selected, and tests and testing equipment to be used in evaluating agglomerates were developed. The entire Erie Mining facility design was reviewed and a large portion of the fluidized-bed coal gasification plant design was completed. Much of the work in Task I will be experimental. Wafer-briquette and roll-briquette screening tests will be performed. In Task II, work on the fluidized-bed gasification plant design will be completed and work on a plant design involving entrained-flow gasifiers will be initiated.

  14. Proceedings of the third annual underground coal conversion symposium

    Energy Technology Data Exchange (ETDEWEB)

    None

    1977-01-01

    The Third Annual Underground Coal Conversion Symposium was held at Fallen Leaf Lake, CA, June 6--9, 1977. It was sponsored by the U.S. Department of Energy and hosted by Lawrence Livermore Laboratory. Forty-one papers have been entered individually into EDB and ERA; ten papers had been entered previously from other sources. The papers cover the in-situ gasification of lignite, subbituminous coal and bituminous coal, in flat lying seams and a steeply dipping beds, at moderate and at greater depths, and describe various technologies of (borehole linking, well spacings, gasifying agents (air, oxygen, steam, hydrogen, including mixtures). Measuring instruments for diagnostic and process control purposes are described. Environmental impacts (ground subsidence and possible groundwater pollution) are the subject of several papers. Finally, mathematical modelling and projected economics of the process are developed. (LTN)

  15. Wyoming coal-conversion project. Final technical report, November 1980-February 1982. [Proposed WyCoalGas project, Converse County, Wyoming; contains list of appendices with title and identification

    Energy Technology Data Exchange (ETDEWEB)

    None

    1982-01-01

    This final technical report describes what WyCoalGas, Inc. and its subcontractors accomplished in resolving issues related to the resource, technology, economic, environmental, socioeconomic, and governmental requirements affecting a project located near Douglas, Wyoming for producing 150 Billion Btu per day by gasifying sub-bituminous coal. The report summarizes the results of the work on each task and includes the deliverables that WyCoalGas, Inc. and the subcontractors prepared. The co-venturers withdrew from the project for two reasons: federal financial assistance to the project was seen to be highly uncertain; and funds were being expended at an unacceptably high rate.

  16. Molten salt coal gasification process development unit. Phase 1. Volume 1. PDU operations. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kohl, A.L.

    1980-05-01

    This report summarizes the results of a test program conducted on the Molten Salt Coal Gasification Process, which included the design, construction, and operation of a Process Development Unit. In this process, coal is gasified by contacting it with air in a turbulent pool of molten sodium carbonate. Sulfur and ash are retained in the melt, and a small stream is continuously removed from the gasifier for regeneration of sodium carbonate, removal of sulfur, and disposal of the ash. The process can handle a wide variety of feed materials, including highly caking coals, and produces a gas relatively free from tars and other impurities. The gasification step is carried out at approximately 1800/sup 0/F. The PDU was designed to process 1 ton per hour of coal at pressures up to 20 atm. It is a completely integrated facility including systems for feeding solids to the gasifier, regenerating sodium carbonate for reuse, and removing sulfur and ash in forms suitable for disposal. Five extended test runs were made. The observed product gas composition was quite close to that predicted on the basis of earlier small-scale tests and thermodynamic considerations. All plant systems were operated in an integrated manner during one of the runs. The principal problem encountered during the five test runs was maintaining a continuous flow of melt from the gasifier to the quench tank. Test data and discussions regarding plant equipment and process performance are presented. The program also included a commercial plant study which showed the process to be attractive for use in a combined-cycle, electric power plant. The report is presented in two volumes, Volume 1, PDU Operations, and Volume 2, Commercial Plant Study.

  17. Wabash River Coal Gasification Combined Cycle Repowering Project: Clean Coal Technology Program. Environmental Assessment

    Energy Technology Data Exchange (ETDEWEB)

    1993-05-01

    The proposed project would result in a combined-cycle power plant with lower emissions and higher efficiency than most existing coal-fired power plants of comparable size. The net plant heat rate (energy content of the fuel input per useable electrical generation output; i.e., Btu/kilowatt hour) for the new repowered unit would be a 21% improvement over the existing unit, while reducing SO{sub 2} emissions by greater than 90% and limiting NO{sub x} emissions by greater than 85% over that produced by conventional coal-fired boilers. The technology, which relies on gasified coal, is capable of producing as much as 25% more electricity from a given amount of coal than today`s conventional coal-burning methods. Besides having the positive environmental benefit of producing less pollutants per unit of power generated, the higher overall efficiency of the proposed CGCC project encourages greater utilization to meet base load requirements in order to realize the associated economic benefits. This greater utilization (i.e., increased capacity factor) of a cleaner operating plant has global environmental benefits in that it is likely that such power would replace power currently being produced by less efficient plants emitting a greater volume of pollutants per unit of power generated.

  18. Wabash River Coal Gasification Combined Cycle Repowering Project: Clean Coal Technology Program

    International Nuclear Information System (INIS)

    1993-05-01

    The proposed project would result in a combined-cycle power plant with lower emissions and higher efficiency than most existing coal-fired power plants of comparable size. The net plant heat rate (energy content of the fuel input per useable electrical generation output; i.e., Btu/kilowatt hour) for the new repowered unit would be a 21% improvement over the existing unit, while reducing SO 2 emissions by greater than 90% and limiting NO x emissions by greater than 85% over that produced by conventional coal-fired boilers. The technology, which relies on gasified coal, is capable of producing as much as 25% more electricity from a given amount of coal than today's conventional coal-burning methods. Besides having the positive environmental benefit of producing less pollutants per unit of power generated, the higher overall efficiency of the proposed CGCC project encourages greater utilization to meet base load requirements in order to realize the associated economic benefits. This greater utilization (i.e., increased capacity factor) of a cleaner operating plant has global environmental benefits in that it is likely that such power would replace power currently being produced by less efficient plants emitting a greater volume of pollutants per unit of power generated

  19. Release of inorganic trace elements from high-temperature gasification of coal

    Energy Technology Data Exchange (ETDEWEB)

    Blaesing, Marc

    2012-05-30

    The development of cleaner, more efficient techniques in next-generation coal power plants is becoming increasingly important, especially regarding to the discussion of the influence of CO{sub 2} emissions on global warming. A promising coal utilisation process is the integrated gasification combined cycle process. The direct use of the raw gas requires gas clean-up to prevent downstream parts of the gasifier from several problems. An increased efficiency and a decreased amount of harmful species can be achieved through hot fuel gas cleaning. This clean-up technique requires a comprehensive knowledge of the release characteristics of inorganic coal constituents. The aim of this thesis was to provide enhanced knowledge of the effect of key process parameters and of the chemical constitution of coal on the release of Na, K, S, and Cl species from high-temperature coal gasification. The experimental setup consisted of atmospheric flow tube furnaces and a pressurised furnace. In-situ analysis of the product gas was carried out using molecular beam mass spectrometry. A broad spectrum of different coals with assumed qualitative and quantitative differences in the release characteristics was investigated. Additionally, experiments with model substances were performed. The results of the experimental investigation were compared with thermodynamic calculations. Finally, recommendations, for the operation of a high-temperature gasifier are formulated. (orig.)

  20. Gasification behavior of coal and woody biomass: Validation and parametrical study

    International Nuclear Information System (INIS)

    Adeyemi, Idowu; Janajreh, Isam; Arink, Thomas; Ghenai, Chaouki

    2017-01-01

    Highlights: • Numerical modeling and experimental diagnostics of entrained flow gasification. • Obtain the effect of gasification of Kentucky coal and wood waste. • Obtain the effect of equivalence ratio, pressure and temperature. • Kentucky coal produced higher gasification efficiency as compared to wood. • The gasification efficiency most sensitive to equivalence ratio. - Abstract: The entrained flow gasification of two feedstocks (Kentucky coal and woody biomass) have been investigated in this study both numerically and experimentally. Previously, there had been no study that investigated the centerline parameters during the experimental gasification of Kentucky coal and biomass utilizing drop tube reactor (DTR). These high quality centerline experiments provide enough data for high fidelity model development and used for an innovative gasifier design. This work investigates the gasification behavior of Kentucky coal and wood waste under different gasification parameters including equivalence ratio, pressure and temperature. The experimental study was conducted in the air-blown atmospheric DTR experimental facility at the Waste-2-Energy Laboratory at Masdar Institute. The measured centerline temperature, exit gas composition, and SEM images was obtained for model validation and to gain better insight into the gasification of the two different feedstock particles. The Lagrangian–Eulerian based numerical model predicted the experimental results reasonably. The effect of the fuel type on the gas composition along the centerline of the gasifier indicated that Kentucky coal attained higher gasification efficiency when compared to that of wood waste. Moreover, the gasification efficiency was most sensitive to the equivalence ratio.

  1. Fundamental research on novel process alternatives for coal gasification: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Hill, A H; Knight, R A; Anderson, G L; Feldkirchner, H L; Babu, S P

    1986-10-01

    The Institute of Gas Technology has conducted a fundamental research program to determine the technical feasibility of and to prepare preliminary process evaluations for two new approaches to coal gasification. These two concepts were assessed under two major project tasks: Task 1. CO/sub 2/-Coal Gasification Process Concept; Task 2. Internal Recirculation Catalysts Coal Gasification Process Concept. The first process concept involves CO/sub 2/-O/sub 2/ gasification of coal followed by CO/sub 2/ removal from the hot product gas by a solid MgO-containing sorbent. The sorbent is regenerated by either a thermal- or a pressure-swing step and the CO/sub 2/ released is recycled back to the gasifier. The product is a medium-Btu gas. The second process concept involves the use of novel ''semivolatile'' materials as internal recirculating catalysts for coal gasification. These materials remain in the gasifier because their vapor pressure-temperature behavior is such that they will be in the vapor state at the hotter, char exit part of the reactor and will condense in the colder, coal-inlet part of the reactor. 21 refs., 43 figs., 43 tabs.

  2. Biomass Power Generation through Direct Integration of Updraft Gasifier and Stirling Engine Combustion System

    Directory of Open Access Journals (Sweden)

    Jai-Houng Leu

    2010-01-01

    Full Text Available Biomass is the largest renewable energy source in the world. Its importance grows gradually in the future energy market. Since most biomass sources are low in energy density and are widespread in space, small-scale biomass conversion system is therefore more competitive than a large stand-alone conversion plant. The current study proposes a small-scale solid biomass power system to explore the viability of direct coupling of an updraft fixed bed gasifier with a Stirling engine. The modified updraft fixed bed gasifier employs an embedded combustor inside the gasifier to fully combust the synthetic gas generated by the gasifier. The flue gas produced by the synthetic gas combustion inside the combustion tube is piped directly to the heater head of the Stirling engine. The engine will then extract and convert the heat contained in the flue gas into electricity automatically. Output depends on heat input. And, the heat input is proportional to the flow rate and temperature of the flue gas. The preliminary study of the proposed direct coupling of an updraft gasifier with a 25 kW Stirling engine demonstrates that full power output could be produced by the current system. It could be found from the current investigation that no auxiliary fuel is required to operate the current system smoothly. The proposed technology and units could be considered as a viable solid biomass power system.

  3. Possibility study of gasifier with axial circulating flue gas for reducing Tar

    Science.gov (United States)

    Poowadin, T.; Polsongkram, M.; Khantikomol, P.

    2018-01-01

    This present research article aims to study the possibility of gasification by axial core flue gas circulating kiln and find the efficiency of syngas production. An axial core flue gas circulating tube was installed in the center of the updraft gasifier in purposing of tar reducing. In the present study, the eucalyptus wood chip 4, 8, and 10 kg with the moisture content 16% were examined. Several type-K thermocouples were employed to measure the temperatures at preheat, combustion, reduction, pyrolysis, drying, and gas outlet zone. The results showed that the temperatures in the combustion and the reduction zone of the kiln with the axial core flue gas recirculating were lower than the kiln without the core owing to installing the core would reduce the combustion zone area in biomass burning. Obviously, the temperature in the pyrolysis and drying zone were nearly the same as both with and without the core. In consideration of syngas components, it was found that CO production from the gasifier with the core was higher than the gasifier without the core about 25%. Other gases, however, were almost same. The syngas production efficiency obtained from the gasifier with the core decreased with increasing the mass of biomass. It showed that the highest efficiency was 30% at 4 kg supplying biomass. In comparison, the efficiencies of both the kilns with and without the core were not different. For liquid product, the amount of liquid decreased about 47.23% comparing with the gasifier without the core.

  4. Mathematical modeling of a fluidized bed rice husk gasifier: Part 1 - Model development

    Energy Technology Data Exchange (ETDEWEB)

    Mansaray, K.G.; Al-Taweel, A.M.; Ghaly, A.E.; Hamdullahpur, F.; Ugursal, V.I.

    2000-01-01

    Two models (a single-compartment and a two-compartment) capable of predicting the steady state performance of a dual-distributor-type fluidized bed rice husk gasifier under a wide range of operating conditions were developed using the ASPEN PLUS process simulator. The models were based on material balance, energy balance, and chemical equilibrium relations. The single-compartment model neglected the complex hydrodynamic conditions prevalent in the gasifier and has only a single parameter (overall carbon conversion) that can be used to improve the fit between predicted and experimental gas compositions. The two-compartment model takes into consideration these complex hydrodynamic conditions and has two parameters (carbon conversion in the core and annular regions) that can be independently adjusted to account for the effect of various operating and design conditions on the composition of the gasification products. The models could be used to predict the performance of the gasifier when operating on other biomass materials. (Author)

  5. Thermodynamic Model for Updraft Gasifier with External Recirculation of Pyrolysis Gas

    Directory of Open Access Journals (Sweden)

    Fajri Vidian

    2016-01-01

    Full Text Available Most of the thermodynamic modeling of gasification for updraft gasifier uses one process of decomposition (decomposition of fuel. In the present study, a thermodynamic model which uses two processes of decomposition (decomposition of fuel and char is used. The model is implemented in modification of updraft gasifier with external recirculation of pyrolysis gas to the combustion zone and the gas flowing out from the side stream (reduction zone in the updraft gasifier. The goal of the model obtains the influences of amount of recirculation pyrolysis gas fraction to combustion zone on combustible gas and tar. The significant results of modification updraft are that the increases amount of recirculation of pyrolysis gas will increase the composition of H2 and reduce the composition of tar; then the composition of CO and CH4 is dependent on equivalence ratio. The results of the model for combustible gas composition are compared with previous study.

  6. Performance Evaluation of Throatless Gasifier Using Pine Needles as a Feedstock for Power Generation

    Directory of Open Access Journals (Sweden)

    Dhaundiyal Alok

    2016-03-01

    Full Text Available This paper deals with the performance evaluation of a throatless gasifier TG-SI-10E. Evaluation of the throatless gasifier was done in three streams, which were the thermal, design and economic aspects. It was tested with pine needles, derived from the Himalayan chir pine (Pinus roxburghii. A non-isokinetic sampling technique was used for measuring the tar and dust contents. The carbon dioxide and carbon monoxide emission at the exhaust of engine was in the range of 12.8% and 0.1-0.5% respectively. The maximum temperature of producer gas measured at the outlet of the gasifier was 505 °C. The specific biomass consumption rate of pine needles was calculated to be 1.595 kg/kWh (electrical. Specific gasification rate for the given design was found to be 107 kg/m2h. Economic evaluation was based on direct tax incidence.

  7. FY 1991 report on the results of the development of an entrained bed coal gasification power plant. Part 4. Operation of pilot plant; 1991 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 4. Pilot plant unten sosa hen

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1993-01-01

    A record was summarized of the operation of the 200 t/d entrained bed coal gasification pilot plant that was constructed with the aim of establishing technology of the integrated coal gasification combined cycle power generation. As to the actual results of operation hours, the paper summarized the records of gasifier facilities, gas refining facilities, gas turbine facilities and safety environment facilities which were collected from April 1991 to January 1993. Relating to the actual results of start-up/stop, the paper summarized the records of gasifier facilities, gas refining facilities (desulfurization), gas refining facilities (dedusting), gas turbine facilities and safety environment facilities. Further, operation manuals were made for the schedule of plant start-up/stop, generalization, gasifier facilities, gas refining facilities (desulfurization), gas refining facilities (dedusting), gas turbine facilities, actual pressure/actual size combustor testing facilities and safety environment facilities. (NEDO)

  8. Low and medium heating value coal gas catalytic combustor characterization

    Science.gov (United States)

    Schwab, J. A.

    1982-01-01

    Catalytic combustion with both low and medium heating value coal gases obtained from an operating gasifier was demonstrated. A practical operating range for efficient operation was determined, and also to identify potential problem areas were identified for consideration during stationary gas turbine engine design. The test rig consists of fuel injectors, a fuel-air premixing section, a catalytic reactor with thermocouple instrumentation and a single point, water cooled sample probe. The test rig included inlet and outlet transition pieces and was designed for installation into an existing test loop.

  9. Simulation of the gasification of animal wastes in a dual gasifier using Aspen Plus®

    International Nuclear Information System (INIS)

    Fernandez-Lopez, M.; Pedroche, J.; Valverde, J.L.; Sanchez-Silva, L.

    2017-01-01

    Highlights: • The gasification of manure was evaluated using the software Aspen Plus®. • Composition and LHV of the obtained syngas depends on the operating conditions. • CO 2 net emissions for the steam and CO 2 gasification processes were calculated. • Manure steam gasification can be used as feedstock for Fischer-Tropsch. • Manure CO 2 gasification lead to a syngas suitable for energy production. - Abstract: The gasification of an animal waste biomass (manure) in a dual gasifier was studied using the software Aspen Plus®. For this purpose, a model based on a Gibbs free energy reactor was considered. Effects of the gasification temperature, the gasifying/biomass ratio and the use of steam and CO 2 as the gasifying agents on the composition and the low heating value (LHV) of the produced syngas were evaluated. In this sense, the H 2 /CO ratio and the LHV were the parameters calculated to stablish the best operating conditions for the production of either hydrocarbons via Fischer-Tropsch or energy. Furthermore, the CO 2 net emissions generated by the gasification process were also important in the selection of the best operating conditions from an environmental point of view. The obtained results showed that for both gasifying agents the H 2 and CO production was favoured at high temperatures whereas the production of CH 4 and CO 2 was favoured at low ones. On the other hand, the H 2 production was higher when steam was used as the gasifying agent and the formation of CO was enhanced when CO 2 was considered as gasification agent. An increase of the gasifying agent/biomass ratio had a negatively influence on the production of CH 4 , leading to a decrease of the LHV. Therefore, steam as the gasifying agent and high temperatures favoured the obtaining of a syngas suitable for the Fischer-Tropsch process whereas CO 2 and low gasification temperatures enhanced a syngas with a high LHV which could be used for energy production. Finally, the net CO 2

  10. Biomass downdraft gasifier with internal cyclonic combustion chamber: design, construction, and experimental results.

    Science.gov (United States)

    Patil, Krushna; Bhoi, Prakash; Huhnke, Raymond; Bellmer, Danielle

    2011-05-01

    An exploratory downdraft gasifier design with unique biomass pyrolysis and tar cracking mechanism is evolved at Oklahoma State University. This design has an internal separate combustion section where turbulent, swirling high-temperature combustion flows are generated. A series of research trials were conducted using wood shavings as the gasifier feedstock. Maximum tar cracking temperatures were above 1100°C. Average volumetric concentration levels of major combustible components in the product gas were 22% CO and 11% H(2). Hot and cold gas efficiencies were 72% and 66%, respectively. Copyright © 2011 Elsevier Ltd. All rights reserved.

  11. Purification processes for coal gasification

    Energy Technology Data Exchange (ETDEWEB)

    Fleming, D.K.; Primack, H.S.

    1977-01-01

    It is apparent from the discussion that many routes can be taken to achieve acid-gas removal and sulfur recovery from coal gas. The selection of the optimum purification system is a major task. The type of coal, type of gasifier and the upstream processing all strongly influence the selection. Several generalizations can be made: (1) The cost of the purification sections of a high-Btu gas plant is significant--perhaps 10 to 30% of the capital cost of the coal conversion facility. (2) The cost of purifying gas produced from high-sulfur coal feed is more expensive than the cost for purifying gas produced from low-sulfur coal. (3) The choice of an acid-gas removal system will often be a function of system pressure. The economical choice will usually be: (a) amine-based systems at atmospheric pressure; (b) hot-carbonate systems at moderate pressure or (c) physical-solvent systems at higher pressure. (4) For a high-Btu, high-sulfur case: (a) A selective acid-gas removal system with a Claus plant is probably more economical than a non-selective acid-gas system with liquid oxidation of the H/sub 2/S in the regenerator off-gas. (b) Even moderately selective systems can produce an H/sub 2/S-rich gas suitable for a Claus plant. The CO/sub 2/-rich gas may or may not require further sulfur removal, depending on the selectivity. (5) For a high-Btu, low-sulfur case: (a) The hot carbonate and tertiary amine systems may not be sufficiently selective to produce a gas suitable for feed to a Claus process while a physical solvent system may be. Therefore, the physical solvent system may be expected to be more economical. (b) The regenerated gas from the bulk CO/sub 2/ removal system following a selective physical solvent system may require further sulfur removal, depending upon the sulfur level in the initial feedstock and the selectivity of the system selected.

  12. Carbon formation and metal dusting in advanced coal gasification processes

    Energy Technology Data Exchange (ETDEWEB)

    DeVan, J.H.; Tortorelli, P.F.; Judkins, R.R.; Wright, I.G.

    1997-02-01

    The product gases generated by coal gasification systems contain high concentrations of CO and, characteristically, have relatively high carbon activities. Accordingly, carbon deposition and metal dusting can potentially degrade the operation of such gasifier systems. Therefore, the product gas compositions of eight representative gasifier systems were examined with respect to the carbon activity of the gases at temperatures ranging from 480 to 1,090 C. Phase stability calculations indicated that Fe{sub 3}C is stable only under very limited thermodynamic conditions and with certain kinetic assumptions and that FeO and Fe{sub 0.877}S tend to form instead of the carbide. As formation of Fe{sub 3}C is a necessary step in the metal dusting of steels, there are numerous gasifier environments where this type of carbon-related degradation will not occur, particularly under conditions associated with higher oxygen and sulfur activities. These calculations also indicated that the removal of H{sub 2}S by a hot-gas cleanup system may have less effect on the formation of Fe{sub 3}C in air-blown gasifier environments, where the iron oxide phase can exist and is unaffected by the removal of sulfur, than in oxygen-blown systems, where iron sulfide provides the only potential barrier to Fe{sub 3}C formation. Use of carbon- and/or low-alloy steels dictates that the process gas composition be such that Fe{sub 3}C cannot form if the potential for metal dusting is to be eliminated. Alternatively, process modifications could include the reintroduction of hydrogen sulfide, cooling the gas to perhaps as low as 400 C and/or steam injection. If higher-alloy steels are used, a hydrogen sulfide-free gas may be processed without concern about carbon deposition and metal dusting.

  13. Advanced Systems for Preprocessing and Characterizing Coal-Biomass Mixtures as Next-Generation Fuels and Feedstocks

    Energy Technology Data Exchange (ETDEWEB)

    Karmis, Michael [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Luttrell, Gerald [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Ripepi, Nino [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Bratton, Robert [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Dohm, Erich [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States)

    2014-09-30

    The research activities presented in this report are intended to address the most critical technical challenges pertaining to coal-biomass briquette feedstocks. Several detailed investigations were conducted using a variety of coal and biomass feedstocks on the topics of (1) coal-biomass briquette production and characterization, (2) gasification of coal-biomass mixtures and briquettes, (3) combustion of coal-biomass mixtures and briquettes, and (4) conceptual engineering design and economic feasibility of briquette production. The briquette production studies indicate that strong and durable co-firing feedstocks can be produced by co-briquetting coal and biomass resources commonly available in the United States. It is demonstrated that binderless coal-biomass briquettes produced at optimized conditions exhibit very high strength and durability, which indicates that such briquettes would remain competent in the presence of forces encountered in handling, storage and transportation. The gasification studies conducted demonstrate that coal-biomass mixtures and briquettes are exceptional gasification feedstocks, particularly with regard to the synergistic effects realized during devolatilization of the blended materials. The mixture combustion studies indicate that coal-biomass mixtures are exceptional combustion feedstocks, while the briquette combustion study indicates that the use of blended briquettes reduces NOx, CO2, and CO emissions, and requires the least amount of changes in the operating conditions of an existing coal-fired power plant. Similar results were obtained for the physical durability of the pilot-scale briquettes compared to the bench-scale tests. Finally, the conceptual engineering and feasibility analysis study for a commercial-scale briquetting production facility provides preliminary flowsheet and cost simulations to evaluate the various feedstocks, equipment selection and operating parameters.

  14. A characterization and evaluation of coal liquefaction process streams. Quarterly technical progress report, July 1--September 30, 1995

    Energy Technology Data Exchange (ETDEWEB)

    Robbins, G.A.; Brandes, S.D.; Winschel, R.A.; Burke, F.P.

    1995-12-01

    The objectives of this project are to support the DOE direct coal liquefaction process development program and to improve the useful application of analytical chemistry to direct coal liquefaction process development. Independent analyses by well-established methods will be obtained of samples produced in direct coal liquefaction processes under evaluation by DOE. Additionally, analytical instruments and techniques which are currently underutilized for the purpose of examining coal-derived samples will be evaluated. The data obtained from this study will be used to help guide current process development and to develop an improved data base on coal and coal liquids properties. A sample bank will be established and maintained for use in this project and will be available for use by other researchers. The reactivity of the non-distillable resids toward hydrocracking at liquefaction conditions (i.e., resid reactivity) will be examined. From the literature and data experimentally obtained, a mathematical kinetic model of resid conversion will be constructed. It is anticipated that such a model will provide insights useful for improving process performance and thus the economics of direct coal liquefaction. Some of the contract activities for this quarter are: We completed many of the analyses on the 81 samples received from HTI bench-scale run CMSL-9, in which coal, coal/mixed plastics, and coal/high density polyethylene were fed; Liquid chromatographic separations of the 15 samples in the University of Delaware sample set were completed; and WRI completed CP/MAS {sup 13}C-NMR analyses on the Delaware sample set.

  15. Clean coal technology - Study on the pilot project experiment of underground coal gasification

    International Nuclear Information System (INIS)

    Yang Lanhe; Liang Jie; Yu Li

    2003-01-01

    In this paper, the gasification conditions, the gasifier structure, the measuring system and the gasification rationale of a pilot project experiment of underground coal gasification (UCG) in the Liuzhuang Colliery, Tangshan, are illustrated. The technique of two-phase underground coal gasification is proposed. The detection of the moving speed and the length of the gasification working face is made using radon probing technology. An analysis of the experiment results indicates that the output of air gas is 3000 m 3 /h with a heating value of about 4.18 MJ/m 3 , while the output of water gas is 2000 m 3 /h with a heating value of over 11.00 MJ/m 3 , of which H 2 content is above 40% with a maximum of 71.68%. The cyclical time of two-phase underground gasification is 16 h, with 8 h for each phase. This prolongs the time when the high-heating value gas is produced. The moving speed of the gasification working face in two alternative gasifiers is identified, i.e. 0.204 and 0.487 m/d, respectively. The success of the pilot project experiment of the underground gasification reveals the strides that have been made toward the commercialization of the UCG in China. It also further justifies the reasonability and feasibility of the new technology of long channel, big section, two-phase underground gasification. A conclusion is also drawn that the technology of the pilot project experiment can be popularized in old and discarded coal mines

  16. Coal competitiveness?

    International Nuclear Information System (INIS)

    Rogeaux, B.

    2006-01-01

    Will coal electrical plants be more competitive in the coming years? Answering this one cannot be limited to merely comparing estimates based on reference electricity production costs. The competitiveness of coal will indeed depend on the final product marketed, as the MWhs are not equal: is the purpose to produce base, half-base MWh? Does the electrical equipment structure require flexible MWh (for instance in the event of significant intermittent renewable energy amounts), and therefore plants able to adjust their power rapidly? But the competitiveness of coal will also depend on many factors that will correct reference cost estimates: uncertainties, risks, externalities. These factors will need to be appreciated on a case by case basis. We introduce some of the reasoning used to better appreciate the future competitiveness of coal, and the main factors conditioning it in three contrasting regions of the world: Europe, USA, china. (author)

  17. Water Extraction from Coal-Fired Power Plant Flue Gas

    Energy Technology Data Exchange (ETDEWEB)

    Bruce C. Folkedahl; Greg F. Weber; Michael E. Collings

    2006-06-30

    The overall objective of this program was to develop a liquid disiccant-based flue gas dehydration process technology to reduce water consumption in coal-fired power plants. The specific objective of the program was to generate sufficient subscale test data and conceptual commercial power plant evaluations to assess process feasibility and merits for commercialization. Currently, coal-fired power plants require access to water sources outside the power plant for several aspects of their operation in addition to steam cycle condensation and process cooling needs. At the present time, there is no practiced method of extracting the usually abundant water found in the power plant stack gas. This project demonstrated the feasibility and merits of a liquid desiccant-based process that can efficiently and economically remove water vapor from the flue gas of fossil fuel-fired power plants to be recycled for in-plant use or exported for clean water conservation. After an extensive literature review, a survey of the available physical and chemical property information on desiccants in conjunction with a weighting scheme developed for this application, three desiccants were selected and tested in a bench-scale system at the Energy and Environmental Research Center (EERC). System performance at the bench scale aided in determining which desiccant was best suited for further evaluation. The results of the bench-scale tests along with further review of the available property data for each of the desiccants resulted in the selection of calcium chloride as the desiccant for testing at the pilot-scale level. Two weeks of testing utilizing natural gas in Test Series I and coal in Test Series II for production of flue gas was conducted with the liquid desiccant dehumidification system (LDDS) designed and built for this study. In general, it was found that the LDDS operated well and could be placed in an automode in which the process would operate with no operator intervention or

  18. Demonstration of Pressurizing Coal/Biomass Mixtures Using Posimetric Solids Pump Technology

    Energy Technology Data Exchange (ETDEWEB)

    Westendorf, Tiffany; Acharya, Harish; Cui, Zhe; Furman, Anthony; Giammattei, Mark; Rader, Jeff; Vazquez, Arturo

    2012-12-31

    This document is the Final Technical Report for a project supported by U.S. DOE NETL (Contract No. DE-FE0000507), GE Global Research, GE Energy, and Idaho National Laboratory (INL). This report discusses key project accomplishments for the period beginning August 7, 2009 and ending December 31, 2012. In this project, pressurized delivery of coal/biomass mixtures using GE Posimetric* solids pump technology was achieved in pilot scale experiments. Coal/biomass mixtures containing 10-50 wt% biomass were fed against pressures of 65-450 psi. Pressure capability increased with decreasing biomass content for a given pump design, and was linked to the interaction of highly compressible coal/biomass mixtures with the pump outlet design. Biomass pretreatment specifications for particle size and moisture content were defined based on bench-scale flowability, compressibility, friction, and permeability experiments that mimic the behavior of the Posimetric pump. A preliminary economic assessment of biomass pretreatment and pump operation for coal/biomass mixtures (CBMs) was conducted.

  19. Engineering development of advance physical fine coal cleaning for premium fuel applications

    Energy Technology Data Exchange (ETDEWEB)

    Jha, M.C.; Smit, F.J.; Shields, G.L. [AMAX R& D Center/ENTECH Global Inc., Golden, CO (United States)

    1995-11-01

    The objective of this project is to develop the engineering design base for prototype fine coal cleaning plants based on Advanced Column Flotation and Selective Agglomeration processes for premium fuel and near-term applications. Removal of toxic trace elements is also being investigated. The scope of the project includes laboratory research and bench-scale testing of each process on six coals followed by design, construction, and operation of a 2 tons/hour process development unit (PDU). Three coals will be cleaned in tonnage quantity and provided to DOE and its contractors for combustion evaluation. Amax R&D (now a subsidiary of Cyprus Amax Mineral Company) is the prime contractor. Entech Global is managing the project and performing most of the research and development work as an on-site subcontractor. Other participants in the project are Cyprus Amax Coal Company, Arcanum, Bechtel, TIC, University of Kentucky and Virginia Tech. Drs. Keller of Syracuse and Dooher of Adelphi University are consultants.

  20. Slag Behavior in Gasifiers. Part II: Constitutive Modeling of Slag

    Directory of Open Access Journals (Sweden)

    Mehrdad Massoudi

    2013-02-01

    Full Text Available The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport properties of coal present a special challenge of modeling efforts in computational fluid dynamics applications. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1,300 °C and 1,500 °C, the viscosity is approximately 25 Pa·s. As the operating temperature decreases, the slag cools and solid crystals begin to form. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied. We propose a new constitutive model, where the stress tensor not only has a yield stress part, but it also has a viscous part with a shear rate dependency of the viscosity, along with temperature and concentration dependency, while allowing for the possibility of the normal stress effects. In Part I, we reviewed, identify and discuss the key coal ash properties and the operating conditions impacting slag behavior.

  1. Slag Behavior in Gasifiers. Part II: Constitutive Modeling of Slag

    Energy Technology Data Exchange (ETDEWEB)

    Massoudi, Mehrdad [National Energy Technology Laboratory; Wang, Ping

    2013-02-07

    The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal present a special challenge of modeling efforts in computational fluid dynamics applications. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1,300 °C and 1,500 °C, the viscosity is approximately 25 Pa·s. As the operating temperature decreases, the slag cools and solid crystals begin to form. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied. We propose a new constitutive model, where the stress tensor not only has a yield stress part, but it also has a viscous part with a shear rate dependency of the viscosity, along with temperature and concentration dependency, while allowing for the possibility of the normal stress effects. In Part I, we reviewed, identify and discuss the key coal ash properties and the operating conditions impacting slag behavior.

  2. Sustainable model for financial viability of decentralized biomass gasifier based power projects

    NARCIS (Netherlands)

    Palit, D.; Malhotra, R.; Kumar, Atul

    2011-01-01

    This paper made a modest attempt for designing a sustainable model for financial viability of biomass gasifier power projects for enhancing electricity access in India and other developing countries. For long term sustainability of distributed generation projects in remote rural areas, viability

  3. Ground tests of 120 kW(heat) biomass fired gasifier diesel installation

    Energy Technology Data Exchange (ETDEWEB)

    Zyssin, L.V.; Maronet, I.J.; Morshin, V.N. [Energotechnology Ltd., St. Petersburg (Russian Federation)

    1996-12-31

    For the 1 MW and less power range diesel gasifier power plants could be considered as one of the main energy sources. The brief information about works carried out in Russia according to this direction is presented. Data of preliminary tests for gas diesel installations are presented. (orig.)

  4. Gasification of solid waste — potential and application of co-current moving bed gasifiers

    NARCIS (Netherlands)

    Groeneveld, M.J.; van Swaaij, Willibrordus Petrus Maria

    1979-01-01

    A review is given of gasification processes for solid fuels with special emphasis on waste gasification. Although the co-current moving bed gasifier has not been under consideration for a long time, it offers interesting possibilities for waste gasification. Some operational data are given. Two

  5. A financial evaluation of biomass-gasifier-based power generation in India

    International Nuclear Information System (INIS)

    Tripathi, A.K.; Iyer, P.V.R.; Kandpal, T.C.

    1997-01-01

    A preliminary financial evaluation of biomass-gasifier-based power generation in India was undertaken. Simple cost functions were developed and used for this purpose. The unit cost of electricity has been estimated for a variety of scenarios taking into account some of the uncertainties associated with this emerging technology in India. (author)

  6. Gasified rice hull biochar affects nutrition and growth of five horticulture crops in container culture

    Science.gov (United States)

    Phosphate fertilizers used in the production of greenhouse crops can be problematic if released into the environment. Furthermore, the price of phosphate is increasing as demand increases and world supplies decrease. The objective of this research was to determine if gasified rice hull biochar (GR...

  7. The Low Temperature CFB Gasifier - Further Test Results and Possible Applications

    DEFF Research Database (Denmark)

    Stoholm, P.; Nielsen, Rasmus Glar; Sarbæk, L.

    2002-01-01

    /agglomeration and corrosion when using difficult fuels such as agricultural biomass and many waste materials. This is achieved by pyrolysing the fuel at around 650°C in a circulating fluidised bed (CFB) chamber and subsequently gasifying the char down to only around 730°C in a slowly fluidised bubbling bed (BFB) chamber...

  8. Hybrid Molten Bed Gasifier for High Hydrogen Syngas Production

    Energy Technology Data Exchange (ETDEWEB)

    Rue, David [Gas Technology Institute, Des Plaines, IL (United States)

    2017-05-23

    The techno-economic analyses of the hybrid molten bed gasification technology and laboratory testing of the HMB process were carried out in this project by the Gas Technology Institute and partner Nexant, Inc. under contract with the US Department of Energy’s National Energy Technology Laboratory. This report includes the results of two complete IGCC and Fischer-Tropsch TEA analyses comparing HMB gasification with the Shell slagging gasification process as a base case. Also included are the results of the laboratory simulation tests of the HMB process using Illinois #6 coal fed along with natural gas, two different syngases, and steam. Work in this 18-month project was carried out in three main Tasks. Task 2 was completed first and involved modeling, mass and energy balances, and gasification process design. The results of this work were provided to Nexant as input to the TEA IGCC and FT configurations studied in detail in Task 3. The results of Task 2 were also used to guide the design of the laboratory-scale testing of the HMB concept in the submerged combustion melting test facility in GTI’s industrial combustion laboratory. All project work was completed on time and budget. A project close-out meeting reviewing project results was conducted on April 1, 2015 at GTI in Des Plaines, IL. The hybrid molten bed gasification process techno-economic analyses found that the HMB process is both technically and economically attractive compared with the Shell entrained flow gasification process. In IGCC configuration, HMB gasification provides both efficiency and cost benefits. In Fischer-Tropsch configuration, HMB shows small benefits, primarily because even at current low natural gas prices, natural gas is more expensive than coal on an energy cost basis. HMB gasification was found in the TEA to improve the overall IGCC economics as compared to the coal only Shell gasification process. Operationally, the HMB process proved to be robust and easy to operate. The burner

  9. Coal -98

    International Nuclear Information System (INIS)

    Sparre, C.

    1998-01-01

    The following report deals with the use of coal and coke during 1997. Some information about technic, environmental questions and markets are also given. Data have been collected by questionnaires to major users and by telephone to minor users. Preliminary statistical data from SCB have also been used. The use of steam coal for heating purposes during 1997 was 730 000 tons and about 500 000 tons lower than in 1996. The extremely high figures of 1996 were due to twice the production of electricity because of lack of hydro power. The co-generation plants were the main users of coal. The minor plants have increased their use of forest fuels. Probably the use of steam coal will go down in the immediate years both in the heat generating and the co-generating plants. Some foreign analysts, however, estimate a doubled use of coal for energy use after 2020 because of the plans to phase out the nuclear power. During the top year 1987 coal was used in 18 hot water plants and 11 co-generation plants. 1997 these figures are 2 and 8. Taxes and environmental reasons explain this trend. The use of steam coal in the industry has been constant at the level 700 000 tons. This level is supposed to be constant or to vary with business cycles. The import of metallurgical coal in 1997 was 1.6 mill tons like the year before. 1.2 mill tons coke were produced. The coke consumption in the industry was 1.5 Mill tons. 0.3 mill tons of coke were imported. Several other plants have plans to replace the coal with forest fuels, waste fuels and NG. Even the biggest plant, Vaesteraas, has plans to build a block for bio fuels. Helsingborg has started to use wood pellets. The pellets replace most of the coal for the heat production in the co-generation plant. Norrkoeping Kraft AB has taken a fluid bed boiler for different fuels in operation, leading to more than half the coal consumption compared with previous years. They have also rebuilt one of their travelling grates for bio fuels. Stockholm

  10. Coal 95

    International Nuclear Information System (INIS)

    Sparre, C.

    1995-01-01

    The report deals with the use of coal and coke in Sweden during 1994. Some information about technology, environmental questions and markets are also given. Data have been collected by questionnaires to major users and by telephone to minor users. Preliminary statistical data from Statistics Sweden have also been used.The use of steam coal for heating purposes has been unchanged during 1994 at a level of 1 Mtons. The production in the cogeneration plants has been constant, but has increased for electricity production. The minor plants have increased their use of forest fuels. The use of steam coal will probably go down in the next years both for heat and cogeneration plants. During the top year 1987 coal was used in 18 hot water and 11 cogeneration plants. 1994 these figures are 3 and 12. Taxes and environmental reasons explain this trend. The use of steam coal in industry has been constant at the level 0.7 Mtons. The import of metallurgical coal in 1993 was 1.6 Mtons, like 1992. Import of 0.3 Mtons of coke gives the total consumption of coke in industry as 1.5 Mtons. the average price of steam coal imported to Sweden was 317 SEK/ton, 3% higher than 1993. All Swedish plants meet their emission limit of dust, SO 2 and NO x as given by county administrations or concession boards. The cogeneration plants all have some SO 2 removal system. The biggest cogeneration plant (Vaesteraas) has recently invested in a SCR NO x cleaning system. Most other plants use low NO x burners or SNR injection systems based on ammonia or urea. 2 figs, 13 tabs

  11. Date palm waste gasification in downdraft gasifier and simulation using ASPEN HYSYS

    International Nuclear Information System (INIS)

    Bassyouni, M.; Waheed ul Hasan, Syed; Abdel-Aziz, M.H.; Abdel-hamid, S.M.-S.; Naveed, Shahid; Hussain, Ahmed; Ani, Farid Nasir

    2014-01-01

    Highlights: • Simulation of date palm waste gasification using ASPEN HYSYS was studied. • A steady state simulation of downdraft gasifier has been developed. • The results were used to predict synthesis gas composition. • Simulation results and experimental results are in good agreement. - Abstract: The present research aims to study the simulation of date palm waste gasification using ASPEN HYSYS. A steady state simulation of downdraft gasifier firing date palm leaves has been developed. The model is able to predict syngas composition with sound accuracy and can be used to find optimal operating conditions of the gasifier. Biomass is defined as an unconventional hypothetical solid component in HYSYS. A set of six reactor models simulates various reaction zones of the downdraft gasifier in accordance with its hydrodynamics. Biomass decomposition into constituents in the pyrolysis zone is modeled with a conversion reactor. The combustion of char and volatiles in the combustion zone are modeled with equilibrium and Gibbs reactor models respectively. The gasification zone is modeled with a Gibbs and equilibrium reactor. The results of simulation are validated against experimental results of a parametric variability study on a lab scale gasifier. The proportion of synthesis gas increase as temperature increases (concentration, molar fraction, and partial pressure). CO 2 and CH 4 in the product gases were also found to decrease with increasing temperature. At 800 °C, the exit gas reaches a stable molar composition (H 2 = 56.27%, CO = 21.71%, CO 2 = 18.24%, CH 4 = 3.78%). Increasing steam to biomass ratio increases CO 2 and H 2 at the expense of CO, governed by shift reaction. Steam induction increases the methane contents, thereby improves the heating value of the product gas

  12. Methods of eliminating potential socioeconomic constraints on near-term coal-energy development

    Energy Technology Data Exchange (ETDEWEB)

    Santini, D.J.; Stenehjem, E.J.; Meguire, P.

    1978-04-01

    Various possible socioeconomic constraints on increased coal-energy development are considered: those on coal mining alone and those on the use of coal-fueled electricity or gasified coal for space heating. It is found that socioeconomic constraints on coal development should be more serious in sparsely populated areas, since such areas are subject to the greatest negative impact. Therefore, the elimination or mitigation of such constraints should be relatively more important in future coal development because of the concentration of such development in the sparsely-populated western US. Three methods of eliminating or reducing constraints are examined. First, at the national and regional level, appropriate selection of technologies is emphasized. In the southern US, coal-electric heating is desirable, whereas in the northern US coal gasification may now be desirable and certainly will be desirable in the future. Second, at the local level, the length of construction and siting of plants and mines may be varied. That is, under specified conditions, construction delay, mine-mouth siting, dispersion of coal mines, and siting in more populous counties may be useful techniques for reducing constraints. Third, when technology, timing and location have been decided on, some method of financing is needed to satisfy increased demands for public services. Several financing methods are examined, and a head tax or intergovernmental transfers from state or federal to local levels are rated as most desirable.

  13. Low-Btu coal gasification in the United States: company topical. [Brick producers

    Energy Technology Data Exchange (ETDEWEB)

    Boesch, L.P.; Hylton, B.G.; Bhatt, C.S.

    1983-07-01

    Hazelton and other brick producers have proved the reliability of the commercial size Wellman-Galusha gasifier. For this energy intensive business, gas cost is the major portion of the product cost. Costs required Webster/Hazelton to go back to the old, reliable alternative energy of low Btu gasification when the natural gas supply started to be curtailed and prices escalated. Although anthracite coal prices have skyrocketed from $34/ton (1979) to over $71.50/ton (1981) because of high demand (local as well as export) and rising labor costs, the delivered natural gas cost, which reached $3.90 to 4.20/million Btu in the Hazelton area during 1981, has allowed the producer gas from the gasifier at Webster Brick to remain competitive. The low Btu gas cost (at the escalated coal price) is estimated to be $4/million Btu. In addition to producing gas that is cost competitive with natural gas at the Webster Brick Hazelton plant, Webster has the security of knowing that its gas supply will be constant. Improvements in brick business and projected deregulation of the natural gas price may yield additional, attractive cost benefits to Webster Brick through the use of low Btu gas from these gasifiers. Also, use of hot raw gas (that requires no tar or sulfur removal) keeps the overall process efficiency high. 25 references, 47 figures, 14 tables.

  14. Coal catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Kroenig, W.

    1944-02-11

    Some considerations in the selection of a catalyst for the liquid phase of coal hydrogenation are discussed. Some of the previous history of such selections is mentioned. At one stage of the development, the principal catalyst had been iron sulfate (FeSO/sub 4/.7H/sub 2/O). Later, for reasons of cost and availability of large supplies, selections had turned to mixtures of iron sulfate and one or another of some iron oxide- and aluminum oxide-containing byproducts of aluminum manufacture, namely Bayermasse, Luxamsse, or Lautamasse. Much of the discussion centered on optimal proportions for such mixtures, particularly as related to pH values of resulting coal pastes. Upper Silesian coal was more alkaline than Ruhr coal, and Bayermasse, etc., were quite alkaline. Thus, since the iron sulfate served as a partial neutralizer for the coal as well as a catalyst, it seemed necessary to increase the proportions of iron sulfate in the catalyst mixture when processing coal of greater alkalinity. A further reason for a greater proportion of iron sulfate seemed to be that most of the catalytic activity of the iron came from the ferrous iron of iron sulfate rather than from the ferric iron of the other materials. Ferrous-ferric ratios also seemed to indicate that Luxmasse or Lautamasse might be better catalyst components than Bayermasse but their water content sometimes caused handling problems, so Bayermasse had been more widely used. Formation of deposits in the preheater was more likely due to the Bayermasse than to the iron sulfate; sodium sulfide could help to prevent them.

  15. Technical and economic evaluation of retrofitting and repowering oil-fired boilers with gas from coal. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Canela, F.; Huang, J.; Ibe, A.P.; Padgett, S.C.; Rao, A.D.; Smelser, S.C.

    1983-02-01

    Fluor studied the feasibility of substituting fuel gas produced from coal for oil fuel at a modern oil-fired boiler plant and of repowering the same boiler plant using fuel gas from coal as the combustion turbine fuel as well as boiler fuel in some cases. Several cases were investigated, including cases with the fuel gas plant connected to the boiler plant with a 50-mile gas delivery pipeline. The Texaco, Inc., coal gasifier was used for the fuel gas production. This gasifier is still under development, and the study results are highly dependent on development of the gasifier to the commercial configuration and cost used in the study. It appears that some savings might be universally available since fuel price differentials of the magnitudes tabulated can be expected in most areas of the United States. When a boiler plant is repowered, a considerable additional quantity of electricity can be produced at relatively low cost through the conversion of the boiler plant to a more efficient combined-cycle type of operation. If the boiler plant is repowered with fuel gas, plant capacity can be increased by up to 73%, and levelized cost of total electricity can be reduced by up to 7.2 mills per kWh (1980 $) below the cost when gas is simply substituted for oil. The boiler plant could be replaced with a new conventional coal-fired plant of the same capacity or a new conventional coal-fired plant of the same capacity as a repowered boiler plant could be installed. In either case, no clear advantage was found with respect to either new capital requirements or cost of electricity if a gas-from-coal system were to be employed. However, a fuel gas system does present an opportunity to reduce capital requirements considerably because fuel gas could be purchased over-the-fence from a second party. Capital requirements for fuel gas substitution would amount to only about $5/kW.

  16. Gasification of bio-oil: Effects of equivalence ratio and gasifying agents on product distribution and gasification efficiency.

    Science.gov (United States)

    Zheng, Ji-Lu; Zhu, Ming-Qiang; Wen, Jia-Long; Sun, Run-Cang

    2016-07-01

    Bio-oil derived from fast pyrolysis of rice husk was gasified for producing gas. The effectiveness of equivalence ratio and gasifying agents on the gas composition, ratio of H2/CO, tar amount, low heating value, degree of oxidation and cold gas efficiency of the gas were comprehensively investigated. Under different equivalence ratios and gasifying agents, the gases can be used as synthesis gas for Fischer-Tropsch synthesis, fuel gas for gas turbines in a power plant and reducing gas for ore reduction, respectively. The H2 concentration, CO level and cold gas efficiency of the resulted gas derived from gasification of bio-oil were significantly higher, while tar content was remarkably lower than those derived from gasification of solid biomass using the same equivalent ratio value and gasifying agent. In short, bio-oil gasification is economically feasible for large scale production of fuels and chemicals. Copyright © 2016 Elsevier Ltd. All rights reserved.

  17. Toxic substances from coal combustion -- A comprehensive assessment

    Energy Technology Data Exchange (ETDEWEB)

    Senior, C.L.; Huggins, F.E.; Huffman, G.P.; Shan, N.; Yap, N.; Wendt, J.O.L.; Seames, W.; Ames, M.R.; Sarofim, A.F.; Swenson, S.; Lighty, J.; Kolker, A.; Finkelman, R.; Palmer, C.; Mroczkowski, S.; Helble, J.; Mamani-Paco, R.; Sterling, R.; Dunham, G.; Miller, S.

    2000-08-17

    The final program review meeting of Phase II was held on June 22 in Salt Lake City. The goals of the meeting were to present work in progress and to identify the remaining critical experiments or analyses, particularly those involving collaboration among various groups. The information presented at the meeting is summarized in this report. Remaining fixed bed, bench-scale experiments at EERC were discussed. There are more ash samples which can be run. Of particular interest are high carbon ash samples to be generated by the University of Arizona this summer and some ash-derived sorbents that EERC has evaluated on a different program. The use of separation techniques (electrostatic or magnetic) was also discussed as a way to understand the active components in the ash with respect to mercury. XAFS analysis of leached and unleached ash samples from the University of Arizona was given a high priority. In order to better understand the fixed bed test results, CCSEM and Moessbauer analyses of those ash samples need to be completed. Utah plans to analyze the ash from the single particle combustion experiments for those major elements not measured by INAA. USGS must still complete mercury analyses on the whole coals and leaching residues. Priorities for further work at the SHRIMP-RG facility include arsenic on ash surfaces and mercury in sulfide minerals. Moessbauer analyses of coal samples from the University of Utah were completed; samples from the top and bottom layers of containers of five different coals showed little oxidation of pyrite in the top relative to the bottom except for Wyodak.

  18. Theoretical and experimental studies of fixed-bed coal gasification reactors. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Joseph, B.; Bhattacharya, A.; Salam, L.; Dudukovic, M.P.

    1983-09-01

    A laboratory fixed-bed gasification reactor was designed and built with the objective of collecting operational data for model validation and parameter estimation. The reactor consists of a 4 inch stainless steel tube filled with coal or char. Air and steam is fed at one end of the reactor and the dynamic progress of gasification in the coal or char bed is observed through thermocouples mounted at various radial and axial locations. Product gas compositions are also monitored as a function of time. Results of gasification runs using Wyoming coal are included in this report. In parallel with the experimental study, a two-dimensional model of moving bed gasifiers was developed, coded into a computer program and tested. This model was used to study the laboratory gasifier by setting the coal feed rate equal to zero. The model is based on prior work on steady state and dynamic modeling done at Washington University and published elsewhere in the literature. Comparisons are made between model predictions and experimental results. These are also included in this report. 23 references, 18 figures, 6 tables.

  19. Staged fluidized-bed coal combustor for boiler retrofit

    International Nuclear Information System (INIS)

    Rehmat, A.; Dorfman, L.; Shibayama, G.; Waibel, R.

    1991-01-01

    The Advanced Staged Fluidized-Bed Coal Combustion System (ASC) is a novel clean coal technology for either coal-fired repowering of existing boilers or for incremental power generation using combined-cycle gas turbines. This new technology combines staged combustion for gaseous emission control, in-situ sulfur capture, and an ash agglomeration/vitrification process for the agglomeration/vitrification of ash and spent sorbent, thus rendering solid waste environmentally benign. The market for ASC is expected to be for clean coal-fired repowering of generating units up to 250 MW, especially for units where space is limited. The expected tightening of the environmental requirements on leachable solids residue by-products could considerably increase the marketability for ASC. ASC consists of modular low-pressure vessels in which coal is partially combusted and gasified using stacked fluidized-bed processes to produce low-to-medium-Btu, high-temperature gas. This relatively clean fuel gas is used to repower/refuel existing pulverized-coal, natural gas, or oil-fired boilers using bottom firing and reburning techniques. The benefits of ASC coal-fired repowering include the ability to repower boilers without obtaining additional space while meeting the more stringent environmental requirements of the future. Low NO x , SO x , and particulate levels are expected while a nonleachable solid residue with trace metal encapsulation is produced. ASC also minimizes boiler modification and life-extension expenditures. Repowered efficiencies can be restored to the initial operating plant efficiency, and the existing boiler capacity can be increased by 10%. Preliminary cost estimates indicate that ASC will have up to a $250/kW capital cost advantage over existing coal-fired repowering options. 4 figs., 4 tabs

  20. CFD analysis of the fluidised bed hydrodynamic behaviour inside an isothermal gasifier with different perforated plate distributors

    OpenAIRE

    Al-Akaishi, Ahmed; Valera Medina, Agustin; Chong, C. T.; Marsh, Richard

    2017-01-01

    The hydrodynamic behaviour of gas-solid mixtures inside Bed Fluidised Beds (BFB) gasifiers has a major impact on the gasification process due to particles - gas and particle - particle contact mechanisms. The Discrete Phase Model DPM with Multiphase Particle-in-Cell method MPPIC was used as a CFD approach to study the hydrodynamic behaviour of an 800 height x 83 mm φ prototype fluidised bed gasifier with 4 different perforated plate distributors. In terms of bubble forming, pressure drop and ...

  1. The production of synthetic material gas (SNG) from pit coal by a combined auto-allothermic steam gasification

    International Nuclear Information System (INIS)

    Buch, A.

    1975-01-01

    The steam gasification of pit coal requires temperatures which cannot yet be reached with the present state of HTGR technology for material technical reasons. The use of nuclear heat thus remains limited to some fields of application outside the gasifier, which are specified. The production costs of synthetic natural gas from autothermal gasification on the one hand, and from combined auto-allothermal gasification on the other hand are calculated considering the heat price of pit coal and of the selling price of electrical energy and are compared. (GG/LH) [de

  2. Coal at the crossroads

    International Nuclear Information System (INIS)

    Scaroni, A.W.; Davis, A.; Schobert, H.; Gordon, R.L.; Ramani, R.V.; Frantz, R.L.

    1992-01-01

    Worldwide coal reserves are very large but coal suffers from an image of being an environmentally unfriendly and inconvenient fuel. Aspects discussed in the article include: coal's poor image; techniques for coal analysis, in particular instrumented techniques; developments in clean coal technology e.g. coal liquefaction, fluidized bed combustion, co-generation and fuel slurries; the environmental impact of mining and land reclamation; and health aspects. It is considered that coal's future depends on overcoming its poor image. 6 photos

  3. Wear mechanism and wear prevention in coal-fueled diesel engines. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Schwalb, J.A.; Ryan, T.W.

    1991-10-01

    Coal fueled diesel engines present unique wear problems in the piston ring/cylinder liner area because of their tendency to contaminate the lube-oil with high concentrations of highly abrasive particles. This program involved a series of bench-scale wear tests and engine tests designed to investigate various aspects of the ring/liner wear problem and to make specific recommendations to engine manufacturers as to how to alleviate these problems. The program was organized into tasks, designed to accomplish the following objectives: (1) define the predominant wear mechanisms causing accelerated wear in the ring/liner area; (2) investigate the effectiveness of traditional approaches to wear prevention to prevent wear in coal-fueled engines; (3) further refine information on the most promising approaches to wear prevention; (4) present detailed information and recommendations to engine manufacturers on the most promising approach to wear prevention; (5) present a final report covering the entire program; (6)complete engine tests with a coal-derived liquid fuel, and investigate the effects of the fuel on engine wear and emissions.

  4. Wear mechanism and wear prevention in coal-fueled diesel engines

    Energy Technology Data Exchange (ETDEWEB)

    Schwalb, J.A.; Ryan, T.W.

    1991-10-01

    Coal fueled diesel engines present unique wear problems in the piston ring/cylinder liner area because of their tendency to contaminate the lube-oil with high concentrations of highly abrasive particles. This program involved a series of bench-scale wear tests and engine tests designed to investigate various aspects of the ring/liner wear problem and to make specific recommendations to engine manufacturers as to how to alleviate these problems. The program was organized into tasks, designed to accomplish the following objectives: (1) define the predominant wear mechanisms causing accelerated wear in the ring/liner area; (2) investigate the effectiveness of traditional approaches to wear prevention to prevent wear in coal-fueled engines; (3) further refine information on the most promising approaches to wear prevention; (4) present detailed information and recommendations to engine manufacturers on the most promising approach to wear prevention; (5) present a final report covering the entire program; (6)complete engine tests with a coal-derived liquid fuel, and investigate the effects of the fuel on engine wear and emissions.

  5. Gasification of biomass in a fixed bed downdraft gasifier--a realistic model including tar.

    Science.gov (United States)

    Barman, Niladri Sekhar; Ghosh, Sudip; De, Sudipta

    2012-03-01

    This study presents a model for fixed bed downdraft biomass gasifiers considering tar also as one of the gasification products. A representative tar composition along with its mole fractions, as available in the literature was used as an input parameter within the model. The study used an equilibrium approach for the applicable gasification reactions and also considered possible deviations from equilibrium to further upgrade the equilibrium model to validate a range of reported experimental results. Heat balance was applied to predict the gasification temperature and the predicted values were compared with reported results in literature. A comparative study was made with some reference models available in the literature and also with experimental results reported in the literature. Finally a predicted variation of performance of the gasifier by this validated model for different air-fuel ratio and moisture content was also discussed. Copyright © 2011 Elsevier Ltd. All rights reserved.

  6. The design, construction and operation of a 75 kW two-stage gasifier

    International Nuclear Information System (INIS)

    Henriksen, Ulrik; Ahrenfeldt, Jesper; Jensen, Torben Kvist; Gobel, Benny; Bentzen, Jens Dall; Hindsgaul, Claus; Sorensen, Lasse Holst

    2006-01-01

    The Two-Stage Gasifier was operated for more than 2000 h. This paper will focus on the first tests (465 h). During these tests the gasifier was operated automatically unattended day and night, and only small adjustments of the feeding rate were necessary once or twice per day. The operation was successful, and the output as expected. The engine operated well on the produced gas, and no deposits were observed in the engine afterwards. The bag house filter was an excellent and well operating gas cleaning system. Small amounts of deposits consisting of salts and carbonates were observed in the hot gas heat exchanger. Analysis showed that the metal part of the reactor, where the char bed is located, was not corroded. The top of the reactor had to be reconstructed in some other material

  7. Mathematical modeling of a fluidized bed rice husk gasifier: Part 1--Model development

    Energy Technology Data Exchange (ETDEWEB)

    Mansaray, K.G.; Al-Taweel, A.M.; Ghaly, A.E.; Hamdullahpur, F.; Ugursal, V.I.

    2000-01-01

    Two models (a single-compartment and a two-compartment) capable of predicting the steady state performance of a dual-distributor-type fluidized bed rice husk gasifier under a wide range of operating conditions were developed using the ASPEN PLUS process simulator. The models were based on material balance, energy balance, and chemical equilibrium relations. The single-compartment model neglected the complex hydrodynamic conditions prevalent in the gasifier and has only a single parameter (overall carbon conversion) that can be used to improve the fit between predicted and experimental gas compositions. The two-compartment model takes into consideration these complex hydrodynamic conditions and has two parameters (carbon conversion in the core and annular regions) that can be independently adjusted to account for the effect of various operating and design conditions.

  8. OPTIMASI UNJUK KERJA FLUIDIZED BED GASIFIER DENGAN MEVARIASI TEMPERATURE UDARA AWAL

    Directory of Open Access Journals (Sweden)

    Karnowo Karnowo

    2011-02-01

    Full Text Available Gasifikasi merupakan metode mengkonversi secara termokimia bahan bakar padat menjadi bahan bakar gas (syngas dalam wadah gasifier dengan menyuplai agen gasifikasi seperti uap panas, udara dan lainnya. Metode gasifikasi dinilai lebih menguntungkan dan gas pembakaran lebih bersih dibanding pembakaran langsung. Namun demikian, tekonologi gasifikasi masih perlu dikembangkan mengingat masih rendahnya efisiensi gasifikasi. Hal ini karena karakteristik biomassa khususnya sekam padi memiliki kadar air yang tinggi. Penelitian ini bertujuan untuk mengetahui pengaruh temperatur awal udara terhadap efisiensi gasifikasi sekam padi. Alat gasifikasi yang digunakan adalah updraft circulating fluidized bed gasifier. Penelitian dilakukan pada temperatur awal udara yang bervariasi yaitu 300C hingga 4000C. Hasil penelitian menunjukkan bahwa semakin tinggi temperatur awal udara gasifikasi, semakin meningkat efisiensi gasifikasi dan efisiensi karbon. Temperatur awal udara yang optimum didapatkan pada 3000C dengan efisiensi gasifikasi sebesar 65,78%.

  9. Validation of Continuous CHP Operation of a Two-Stage Biomass Gasifier

    DEFF Research Database (Denmark)

    Ahrenfeldt, Jesper; Henriksen, Ulrik Birk; Jensen, Torben Kvist

    2006-01-01

    The Viking gasification plant at the Technical University of Denmark was built to demonstrate a continuous combined heat and power operation of a two-stage gasifier fueled with wood chips. The nominal input of the gasifier is 75 kW thermal. To validate the continuous operation of the plant, a 9-day...... measurement campaign was performed. The campaign verified a stable operation of the plant, and the energy balance resulted in an overall fuel to gas efficiency of 93% and a wood to electricity efficiency of 25%. Very low tar content in the producer gas was observed: only 0.1 mg/Nm3 naphthalene could...... be measured in raw gas. A stable engine operation on the producer gas was observed, and very low emissions of aldehydes, N2O, and polycyclic aromatic hydrocarbons were measured....

  10. Comparison of ORC Turbine and Stirling Engine to Produce Electricity from Gasified Poultry Waste

    Directory of Open Access Journals (Sweden)

    Franco Cotana

    2014-08-01

    Full Text Available The Biomass Research Centre, section of CIRIAF, has recently developed a biomass boiler (300 kW thermal powered, fed by the poultry manure collected in a nearby livestock. All the thermal requirements of the livestock will be covered by the heat produced by gas combustion in the gasifier boiler. Within the activities carried out by the research project ENERPOLL (Energy Valorization of Poultry Manure in a Thermal Power Plant, funded by the Italian Ministry of Agriculture and Forestry, this paper aims at studying an upgrade version of the existing thermal plant, investigating and analyzing the possible applications for electricity production recovering the exceeding thermal energy. A comparison of Organic Rankine Cycle turbines and Stirling engines, to produce electricity from gasified poultry waste, is proposed, evaluating technical and economic parameters, considering actual incentives on renewable produced electricity.

  11. Environmental impact assessment for steeply dipping coal beds: North Knobs site

    Energy Technology Data Exchange (ETDEWEB)

    1978-11-08

    The US Department of Energy is funding an underground coal gasification (UCG) project in steeply dipping coal beds (SDB), at North Knobs, about 8 miles west of Rawlins, Carbon County, Wyoming. The project is being conducted to determine the technical, economic and environmental viability of such a technology. The development of SDB is an interesting target for UCG since such beds contain coals not normally mineable economically by ordinary techniques. Although the underground gasification of SDB has not been attempted in the US, Soviet experience and theoretical work indicate that the gasification of SDB in place offers all the advantages of underground gasification of horizontal coal seams plus some unique characteristics. The steep angle of dip helps to channel the produced gases up dip to offtake holes and permits the ash and rubble to fall away from the reaction zone helping to mitigate the blocking of the reaction zone in swelling coals. The intersection of SDB with the surface makes the seam accessible for drilling and other preparation. The tests at the North Knobs site will consist of three tests, lasting 20, 80 and 80 days, respectively. A total of 9590 tons of coal is expected to be gasified, with surface facilities utilizing 15 acres of the total section of land. The environmental effects of the experiment are expected to be very small. The key environmental impact is potential groundwater contamination by reaction products from coal gasification. There is good evidence that the surrounding coal effectively blocks the migration of these contaminants.

  12. Development of sustainable coal to liquid processes: Minimising process CO2 emissions

    Directory of Open Access Journals (Sweden)

    S. Kauchali

    2017-12-01

    Full Text Available Traditional coal-to-liquid (CTL plants are synonymous with the production of carbon dioxide. Coal may be gasified in the presence of steam and oxygen to produce gas comprising carbon dioxide (CO2, carbon monoxide (CO, methane (CH4, hydrogen (H2 and steam (H2O. The gases can be reacted to a myriad of chemicals and fuels via the Fischer-Tropsch (FT reaction. However, excess carbon dioxide is generated via the Water-Gas-Shift reaction during preparation of CO:H2 ratios for FT. Here, a process development is represented on a CHO phase diagram, where unique regions are identified for autothermal operations for coal conversion. Considerations are given to develop idealised processes for the production of liquid chemicals from coal which emit minimal process CO2, require minimal energy input and do not require steam. This is achieved by co-feeding coal with methane and identifying endothermic-exothermic process pairs for methane-coal dry reforming. Furthermore, it is shown that a preferred method to produce liquid fuels from coal is by first creating dimethyl ether (DME as an intermediate, followed by the dehydration of DME to liquid fuels (gasoline range. For this route, via DME, the CO2 emission was found to be four times less than idealised CTL processes. Keywords: Gasification, Reforming, Coal to liquid, Carbon dioxide, Autothermal, Fischer tropsch

  13. Performance Analysis of an Integrated Fixed Bed Gasifier Model for Different Biomass Feedstocks

    Directory of Open Access Journals (Sweden)

    Sharmina Begum

    2013-12-01

    Full Text Available Energy recovery from biomass by gasification technology has attracted significant interest because it satisfies a key requirement of environmental sustainability by producing near zero emissions. Though it is not a new technology, studies on its integrated process simulation and analysis are limited, in particular for municipal solid waste (MSW gasification. This paper develops an integrated fixed bed gasifier model of biomass gasification using the Advanced System for Process ENngineering (Aspen Plus software for its performance analysis. A computational model was developed on the basis of Gibbs free energy minimization. The model is validated with experimental data of MSW and food waste gasification available in the literature. A reasonable agreement between measured and predicted syngas composition was found. Using the validated model, the effects of operating conditions, namely air-fuel ratio and gasifier temperature, on syngas production are studied. Performance analyses have been done for four different feedstocks, namely wood, coffee bean husks, green wastes and MSWs. The ultimate and proximate analysis data for each feedstock was used for model development. It was found that operating parameters have a significant influence on syngas composition. An air-fuel ratio of 0.3 and gasifier temperature of 700 °C provides optimum performance for a fixed bed gasifier for MSWs, wood wastes, green wastes and coffee bean husks. The developed model can be useful for gasification of other biomasses (e.g., food wastes, rice husks, poultry wastes and sugarcane bagasse to predict the syngas composition. Therefore, the study provides an integrated gasification model which can be used for different biomass feedstocks.

  14. Method for online measurement of the CHON composition of raw gas from biomass gasifier

    International Nuclear Information System (INIS)

    Neves, Daniel; Thunman, Henrik; Tarelho, Luís; Larsson, Anton; Seemann, Martin; Matos, Arlindo

    2014-01-01

    Highlights: • Measuring the CHON composition of a raw gas by current methods is challenging. • An alternative method is to burn the raw gas before measuring the CHON composition. • The CHON contents of the raw gas can be accurately measured by the alternative method. • Measuring the CHON contents of the raw gas is now performed in a “one-step” analysis. • The new method is used to evaluate the operation of a dual fluidised bed gasifier. - Abstract: For unattended biomass gasification processes, rapid methods for monitoring the elemental composition (CHON) of the raw gas leaving the gasifier are needed. Conventional methods rely on time-consuming and costly laboratory procedures for analysing the condensable part of the raw gas. An alternative method, presented in this work, assesses the CHON composition of raw gas in a “one step” analysis without the need to previously characterise its chemical species composition. Our method is based on the quantitative conversion of a raw gas of complex chemical composition into CO 2 , H 2 O, and N 2 in a small combustor. The levels of these simple species can be measured with high accuracy and good time resolution, and the CHON composition of the raw gas can be determined from the mass balance across the combustor. To evaluate this method, an online combustion facility was built and used to analyse the raw gas from the Chalmers 2-MW th dual fluidised bed steam gasifier. Test runs of the developed facility demonstrated complete combustion of the raw gas and the measurements were both fast and reliable. The new method used in combination with zero-dimensional reactor modelling provides valuable data for the operational monitoring of gasification processes, such as the degree of fuel conversion, composition of the char exiting the gasifier, oxygen transport by catalytic bed material, and amount of condensables in raw gas

  15. Engineering Development of Advanced Physical Fine Coal Cleaning for Premium Fuel Applications: Task 9 - Selective agglomeration Module Testing and Evaluation.

    Energy Technology Data Exchange (ETDEWEB)

    Moro, N.` Jha, M.C.

    1997-09-29

    The primary goal of this project was the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and bench-scale testing of both processes on six coals to optimize the processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by September 1997. This report summarizes the findings of all the selective agglomeration (SA) test work performed with emphasis on the results of the PDU SA Module testing. Two light hydrocarbons, heptane and pentane, were tested as agglomerants in the laboratory research program which investigated two reactor design concepts: a conventional two-stage agglomeration circuit and a unitized reactor that combined the high- and low-shear operations in one vessel. The results were used to design and build a 25 lb/hr bench-scale unit with two-stage agglomeration. The unit also included a steam stripping and condensation circuit for recovery and recycle of heptane. It was tested on six coals to determine the optimum grind and other process conditions that resulted in the recovery of about 99% of the energy while producing low ash (1-2 lb/MBtu) products. The fineness of the grind was the most important variable with the D80 (80% passing size) varying in the 12 to 68 micron range. All the clean coals could be formulated into coal-water-slurry-fuels with acceptable properties. The bench-scale results were used for the conceptual and detailed design of the PDU SA Module which was integrated with the existing grinding and dewatering circuits. The PDU was operated for about 9 months. During the first three months, the shakedown testing was performed to fine tune the operation and control of various equipment. This was followed by parametric testing, optimization/confirmatory testing, and finally a

  16. Gasification of rice straw in a fluidized-bed gasifier for syngas application in close-coupled boiler-gasifier systems.

    Science.gov (United States)

    Calvo, L F; Gil, M V; Otero, M; Morán, A; García, A I

    2012-04-01

    The feasibility and operation performance of the gasification of rice straw in an atmospheric fluidized-bed gasifier was studied. The gasification was carried out between 700 and 850 °C. The stoichiometric air-fuel ratio (A/F) for rice straw was 4.28 and air supplied was 7-25% of that necessary for stoichiometric combustion. Mass and power balances, tar concentration, produced gas composition, gas phase ammonia, chloride and potassium concentrations, agglomeration tendencies and gas efficiencies were assessed. Agglomeration was avoided by replacing the normal alumina-silicate bed by a mixture of alumina-silicate sand and MgO. It was shown that it is possible to produce high quality syngas from the gasification of rice straw. Under the experimental conditions used, the higher heating value (HHV) of the produced gas reached 5.1 MJ Nm(-3), the hot gas efficiency 61% and the cold gas efficiency 52%. The obtained results prove that rice straw may be used as fuel for close-coupled boiler-gasifier systems. Copyright © 2012 Elsevier Ltd. All rights reserved.

  17. Temperature and pressure distributions in a 400 kW{sub t} fluidized bed straw gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Erguedenler, A.; Ghaly, A.E.; Hamdullahpur, F. [Technical Univ. of Nova Scotia, Halifax (Canada)

    1993-12-31

    The temperature and pressure distribution characteristics of a 400 kW (thermal) dual-distributor type fluidized bed straw gasifier were investigated. The effects of the bed height, equivalence ratio (actual air-fuel ratio:stoichiometric air-fuel ratio) and fluidization velocity on the temperature and pressure variations in the gasifier were studied. Generally, the bed temperature reached the steady state condition within 15--20 minutes. The average temperature of the dense bed ranged from 649{degrees}C to 875{degrees}C depending on the levels of operating parameters used. The bed temperature increased linearly with increases in the equivalence ratio, higher bed temperatures were observed with lower bed height and no clear trend for the bed temperature with respect to variations in fluidization velocity was observed. The bed height, equivalence ratio and fluidization velocity affected the pressure drop in the fluidized bed gasifier. Increasing the fluidization velocity and/or decreasing the equivalence ratio resulted in higher pressure drops in the dense bed and the freeboard regions whereas increasing the bed height increased the pressure drop only in the dense bed.

  18. Experimental Gasification of Biomass in an Updraft Gasifier with External Recirculation of Pyrolysis Gases

    Directory of Open Access Journals (Sweden)

    Adi Surjosatyo

    2014-01-01

    Full Text Available The updraft gasifier is a simple type of reactor for the gasification of biomass that is easy to operate and has high conversion efficiency, although it produces high levels of tar. This study attempts to observe the performance of a modified updraft gasifier. A modified updraft gasifier that recirculates the pyrolysis gases from drying zone back to the combustion zone and gas outlet at reduction zone was used. In this study, the level of pyrolysis gases that returned to the combustion zone was varied, and as well as measurements of gas composition, lower heating value and tar content. The results showed that an increase in the amount of pyrolysis gases that returned to the combustion zone resulted in a decrease in the amount of tar produced. An increase in the amount of recirculated gases tended to increase the concentrations of H2 and CH4 and reduce the concentration of CO with the primary (gasification air flow held constant. Increasing the primary air flow tended to increase the amount of CO and decrease the amount of H2. The maximum of lower heating value was 4.9 MJ/m3.

  19. System characteristics and performance evaluation of a trailer-scale downdraft gasifier with different feedstock.

    Science.gov (United States)

    Balu, Elango; Chung, J N

    2012-03-01

    The main objective of this study is to investigate the thermal profiles of a trailer-scale gasifier in different zones during the course of gasification and also to elaborate on the design, characteristics and performance of the gasification system using different biomass feedstock. The purpose is to emphasize on the effectiveness of distributed power generation systems and demonstrate the feasibility of such gasification systems in real world scenarios, where the lingo-cellulosic biomass resources are widely available and distributed across the board. Experimental data on the thermal profiles with respect to five different zones in the gasifier and a comprehensive thermal-chemical equilibrium model to predict the syngas composition are presented in detail. Four different feedstock-pine wood, horse manure, red oak, and cardboard were evaluated. The effects of C, H, O content variations in the feedstock on the thermal profiles, and the efficiency and viability of the trailer-scale gasifier are also discussed. Copyright © 2012 Elsevier Ltd. All rights reserved.

  20. Air gasification of rice husk in a dual distributor type fluidized bed gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Mansaray, K.G.; Ghaly, A.E. [Dalhousie University, Halifax, Nova Scotia (Canada). Biological Engineering Dept.; Al-Taweel, A.M. [Dalhousie University, Halifax, Nova Scotia (Canada). Chemical Engineering Dept.; Hamdullahpur, F.; Ugursal, V.I. [Dalhousie University, Halifax, Nova Scotia (Canada). Mechanical Engineering Dept.

    1999-10-01

    In this study, a dual distributor type fluidized bed gasifier was used for the air gasification of rice husk in view of producing fuel gas. The effects of varying fluidization velocity (0.22, 0.28 and 0.33 m s{sup -1}) and equivalence ratio (0.25, 0.30 and 0.35) on the gasifier performance were discussed. The steady state temperature varied between 665 and 830 degrees C. The fluidization velocity of 0.22 m s{sup -1} and equivalence ratio of 0.25 appeared to be the optimum conditions with respect to the quality of gas. The mole fractions of the combustible components reached their maximum values at these conditions with a typical gas composition of 4% H{sub 2}, 5% hydrocarbons (CH{sub 4}, C{sub 2}H{sub 2}, C{sub 2}H{sub 4} and C{sub 2}H{sub 6}), 15% CO{sub 2}, 20% CO and 57% N{sub 2}. The higher heating value of the gas obtained at these fluidization velocity and equivalence ratio (3.09 - 5.03 MJ Nm{sup -3}) compared very well with published data from air-blown biomass gasifiers of similar scale of operation. The gas yield and carbon conversion were in the range of 1.30 to 1.98 Nm{sup 3} kg{sup -1} and 55.0 to 81.0%, respectively.

  1. Investigation of sewage sludge gasification with use of flue gas as a gasifying agent

    Directory of Open Access Journals (Sweden)

    Maj Izabella

    2017-01-01

    Full Text Available The paper presents results of investigation of low-temperature sewage sludge gasification with use of flue gas as a gasifying agent. Tests were conducted in a laboratory stand, equipped with a gasification reactor designed and constructed specifically for this purpose. During presented tests, gas mixture with a composition of typical flue gases was used as a gasifying agent. The measuring system ensures online measurements of syngas composition: CO, CO2, H2, CH4. As a result of gasification process a syngas with combustible components has been obtained. The aim of the research was to determine the usability of sewage sludge for indirect cofiring in power boilers with the use of flue gas from the boiler as a gasifying agent and recirculating the syngas to the boiler’s combustion chamber. Results of presented investigation will be used as a knowledge base for industrial-scale sewage sludge gasification process. Furthermore, toxicity of solid products of the process has been determined by the use of Microtox bioassay. Before tests, solid post-gasification residues have been ground to two particle size fractions and extracted into Milli-Q water. The response of test organisms (bioluminescent Aliivibrio fischeri bacteria in reference to a control sample (bacteria exposed to 2% NaCl solution was measured after 5 and 15 minutes of exposure. The obtained toxicity results proved that thermal treatment of sewage sludge by their gasification reduces their toxicity relative to water organisms.

  2. Test of different biomass into the IISc open-top co-current gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Giordano, P. [Xylowatt SA, Chatel-St-Denis (Switzerland); Hasler, P. [Verenum SA, Zuerich (Switzerland); Dasappa, S. [Indian Institute of Science, Combustion Gasification and Propulsion Laboratory, Bangalore (India)

    2001-07-01

    This report made for the Swiss Federal Office of Energy (SFOE) describes the efforts made to demonstrate the technical feasibility of combined heat and power generation using wood gasification. The report describes a project involving a small open-top gasifier based on a design realised by the Indian Institute of Science (IISc). The tests made with various wood fuels such as clean wood chips, waste-wood chips, pecan nut shells, crushed oak briquettes, wood pellets, coffee hull pellets and chicken litter pellets are described and the results of measurements made concerning particulate matter, tar and certain organic compounds are presented. The discussion of the results shows that certain types of biomass can easily be used as a fuel for the small gasifier whereas others, such as coffee hull pellets, are less suitable. The report suggests that other possible fuels, such as olive and apricot stones, sludge from waste water treatment plant or plastic residue from refuse treatment should be tested in the gasifier. These tests could also provide the opportunity of testing appropriate gas treatment equipment at the same time.

  3. Ash behavior and de-fluidization in low temperature circulating fluidized bed biomass gasifier

    DEFF Research Database (Denmark)

    Narayan, Vikas

    at Risø and a 6 MW LTCFB gasifier owned by DONG ENERGY and placed in Kalundborg. In addition to the analysis of the inorganic elemental composition of the collected samples, SEM and TGA analysis of the samples were made to improve understanding on the behavior of the ash forming species within the system...... the bed particle diameters and the fraction of K entrained from the system. The model was also applied to study the de-fluidization behavior of alkali-rich samples in a large scale LTCFB gasifier. The model was used to predict the variations in de-fluidization time on a full scale LTCFB plant with respect...... ensures that high-alkali biomass fuels can be used without risks of bed de-fluidization. This thesis aims to understand the behavior of alkali metals and ash in the LTCFB system. The thesis work involved measurements made on bed material and product gas dust samples on a 100kW LTCFB gasifier placed...

  4. Coal industry annual 1997

    International Nuclear Information System (INIS)

    1998-12-01

    Coal Industry Annual 1997 provides comprehensive information about US coal production, number of mines, prices, productivity, employment, productive capacity, and recoverable reserves. US Coal production for 1997 and previous years is based on the annual survey EIA-7A, Coal Production Report. This report presents data on coal consumption, coal distribution, coal stocks, coal prices, and coal quality for Congress, Federal and State agencies, the coal industry, and the general public. Appendix A contains a compilation of coal statistics for the major coal-producing States. This report includes a national total coal consumption for nonutility power producers that are not in the manufacturing, agriculture, mining, construction, or commercial sectors. 14 figs., 145 tabs

  5. Coal industry annual 1997

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-12-01

    Coal Industry Annual 1997 provides comprehensive information about US coal production, number of mines, prices, productivity, employment, productive capacity, and recoverable reserves. US Coal production for 1997 and previous years is based on the annual survey EIA-7A, Coal Production Report. This report presents data on coal consumption, coal distribution, coal stocks, coal prices, and coal quality for Congress, Federal and State agencies, the coal industry, and the general public. Appendix A contains a compilation of coal statistics for the major coal-producing States. This report includes a national total coal consumption for nonutility power producers that are not in the manufacturing, agriculture, mining, construction, or commercial sectors. 14 figs., 145 tabs.

  6. Coal Industry Annual 1995

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-10-01

    This report presents data on coal consumption, coal distribution, coal stocks, coal prices, coal quality, and emissions for Congress, Federal and State agencies, the coal industry, and the general public. Appendix A contains a compilation of coal statistics for the major coal-producing States. This report does not include coal consumption data for nonutility power producers that are not in the manufacturing, agriculture, mining, construction, or commercial sectors. Consumption for nonutility power producers not included in this report is estimated to be 21 million short tons for 1995.

  7. Coal industry annual 1996

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-11-01

    This report presents data on coal consumption, coal distribution, coal stocks, coal prices, and coal quality, and emissions for Congress, Federal and State agencies, the coal industry, and the general public. Appendix A contains a compilation of coal statistics for the major coal-producing States.This report does not include coal consumption data for nonutility power producers that are not in the manufacturing, agriculture, mining, construction, or commercial sectors. Consumption for nonutility power producers not included in this report is estimated to be 24 million short tons for 1996. 14 figs., 145 tabs.

  8. Coal Industry Annual 1995

    International Nuclear Information System (INIS)

    1996-10-01

    This report presents data on coal consumption, coal distribution, coal stocks, coal prices, coal quality, and emissions for Congress, Federal and State agencies, the coal industry, and the general public. Appendix A contains a compilation of coal statistics for the major coal-producing States. This report does not include coal consumption data for nonutility power producers that are not in the manufacturing, agriculture, mining, construction, or commercial sectors. Consumption for nonutility power producers not included in this report is estimated to be 21 million short tons for 1995

  9. Coal and the competition

    Energy Technology Data Exchange (ETDEWEB)

    Morey, M. [RDI Consulting, Arlington, VA (United States). FT Energy

    2000-07-01

    24 overheads/viewgraphs outline a presentation on competition in the US coal industry. It discussed four main subjects: key factors driving coal demand (environmental regulations, electric utility deregulation; competition with natural gas, inter-regional coal competition, supply availability and pricing; and the export market and competition from off-shore coal sources); coal's ability to boost market share; shifts in coal distribution and the risk of more branded coal; and attempts to keep more regional sources of coal in business. State tax incentives for coal use in Arizona, Ohio, Oklahoma, Virginia and Alabama were discussed.

  10. Coal industry annual 1996

    International Nuclear Information System (INIS)

    1997-11-01

    This report presents data on coal consumption, coal distribution, coal stocks, coal prices, and coal quality, and emissions for Congress, Federal and State agencies, the coal industry, and the general public. Appendix A contains a compilation of coal statistics for the major coal-producing States.This report does not include coal consumption data for nonutility power producers that are not in the manufacturing, agriculture, mining, construction, or commercial sectors. Consumption for nonutility power producers not included in this report is estimated to be 24 million short tons for 1996. 14 figs., 145 tabs

  11. Coal -94

    International Nuclear Information System (INIS)

    Sparre, C.

    1994-05-01

    This report deals with use of coal and coke during 1993; information about techniques, environmental questions and markets are also given. Use of steamcoal for heating purposes has been reduced about 3 % during 1993 to 1,0 mill tons. This is the case especially for the heat generating boilers. Production in co-generation plants has been constant and has increased for electricity production. Minor plants have increased their use of forest fuels, LPG and NG. Use of steamcoal will probably go down in the immediate years both in heat generating and co-generating plants. Coal-based electricity has been imported from Denmark during 1993 corresponding to about 400 000 tons of coal, when several of our nuclear plants were stopped. Use of steamcoal in the industry has been constant at 700 000 tons. This level is supposed to be constant or to vary with business cycles. The import of metallurgical coal in 1993 was 1,6 mill tons like the year before. 1,2 mill tons coke were produced. Coke consumption in industry was 1,4 mill tons. 0,2 mill tons of coke were imported. Average price of steamcoal imported to Sweden in 1993 was 308 SEK/ton or 13 % higher than in 1992; this can be explained by the dollar price level increasing 34% in 1993. For the world, the average import price was 50,0 USD/ton, a decrease of 6 %. The coal market during 1993 was affected by less consumption in Europe, shut downs of European mines and decreasing prices. High freight price raises in Russia has affected the Russian export and the market in northern Europe. The prices have been stabilized recently. All Swedish plants meet emission limits of dust, SO 2 and NO x . Co-generation plants all have some sort of SO 2 -removal system; the wet-dry method is mostly used. A positive effect of the recently introduced NO x -duties is a 40% reduction

  12. Wabash River Coal Gasification Repowering Project: A DOE Assessment; FINAL

    International Nuclear Information System (INIS)

    National Energy Technology Laboratory

    2002-01-01

    The goal of the U.S. Department of Energy (DOE) Clean Coal Technology Program (CCT) is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment (PPA) of a project selected in CCT Round IV, the Wabash River Coal Gasification Repowering (WRCGR) Project, as described in a Report to Congress (U.S. Department of Energy 1992). Repowering consists of replacing an existing coal-fired boiler with one or more clean coal technologies to achieve significantly improved environmental performance. The desire to demonstrate utility repowering with a two-stage, pressurized, oxygen-blown, entrained-flow, integrated gasification combined-cycle (IGCC) system prompted Destec Energy, Inc., and PSI Energy, Inc., to form a joint venture and submit a proposal for this project. In July 1992, the Wabash River Coal Gasification Repowering Project Joint Venture (WRCGRPJV, the Participant) entered into a cooperative agreement with DOE to conduct this project. The project was sited at PSI Energy's Wabash River Generating Station, located in West Terre Haute, Indiana. The purpose of this CCT project was to demonstrate IGCC repowering using a Destec gasifier and to assess long-term reliability, availability, and maintainability of the system at a fully commercial scale. DOE provided 50 percent of the total project funding (for capital and operating costs during the demonstration period) of$438 million

  13. Coal industry annual 1993

    Energy Technology Data Exchange (ETDEWEB)

    1994-12-06

    Coal Industry Annual 1993 replaces the publication Coal Production (DOE/FIA-0125). This report presents additional tables and expanded versions of tables previously presented in Coal Production, including production, number of mines, Productivity, employment, productive capacity, and recoverable reserves. This report also presents data on coal consumption, coal distribution, coal stocks, coal prices, coal quality, and emissions for a wide audience including the Congress, Federal and State agencies, the coal industry, and the general public. In addition, Appendix A contains a compilation of coal statistics for the major coal-producing States. This report does not include coal consumption data for nonutility Power Producers who are not in the manufacturing, agriculture, mining, construction, or commercial sectors. This consumption is estimated to be 5 million short tons in 1993.

  14. Coal industry annual 1993

    International Nuclear Information System (INIS)

    1994-01-01

    Coal Industry Annual 1993 replaces the publication Coal Production (DOE/FIA-0125). This report presents additional tables and expanded versions of tables previously presented in Coal Production, including production, number of mines, Productivity, employment, productive capacity, and recoverable reserves. This report also presents data on coal consumption, coal distribution, coal stocks, coal prices, coal quality, and emissions for a wide audience including the Congress, Federal and State agencies, the coal industry, and the general public. In addition, Appendix A contains a compilation of coal statistics for the major coal-producing States. This report does not include coal consumption data for nonutility Power Producers who are not in the manufacturing, agriculture, mining, construction, or commercial sectors. This consumption is estimated to be 5 million short tons in 1993

  15. Retrofit of a coal-fired open-cycle liquid-metal MHD to steam power plants

    Energy Technology Data Exchange (ETDEWEB)

    Pierson, E.S.; Herman, H.; Petrick, M.; Grammel, S.J.; Dubey, G.

    1981-01-01

    The application of the new, coal-fired open-cycle liquid-metal MHD (OC-LMMHD) energy-conversion system to the retrofit of an existing, oil- or gas-fired conventional steam power plant is evaluated. The criteria used to evaluate the retrofit are the net plant efficiency and the cost benefit relative to other options, i.e., continuing to burn oil, a conventional retrofit to burn coal (if possible), and an over-the-fence gasifier for boilers that cannot burn coal directly. The efficiency and cost calculations are based on a specific existing steam plant, and a detailed description of the retrofit plant. The unique capability of the OC-LMMHD cycle to control the pollutants normally associated with burning coal is discussed.

  16. Conspray dynamic sleeve piston coal feeder. Phase II. Verification tests. Final technical report

    Energy Technology Data Exchange (ETDEWEB)

    1984-01-26

    This report details the performance of Phase II: Verification Tests of the Conspray dynamic sleeve piston coal feeder. The machine performed for 200 hours at 700 psi backpressure, utilizing a 70% to 200 mesh Utah bituminous coal as feedstock. All test work was satisfactorily completed. A post-test inspection was performed. A report of component wear and failures incurred in testing is included as well as suggestions for machine upgrades. The overall conclusion is that the dynamic sleeve piston feeder has proven its ability to operate safely and reliably. When problems have occurred, the machine has demonstrated inherent safety by shutting down without endangering process or personnel. With the recommended improvements incorporated into the feeder, the unit will be ready for installation on a pilot scale coal gasifier. 9 figures, 11 tables.

  17. Operation of a semi-technical pilot plant for nuclear aided steam gasification of coal

    International Nuclear Information System (INIS)

    Kirchhoff, R.; Heek, K.H. van; Juentgen, H.; Peters, W.

    1984-01-01

    After intensive investigations on a small scale, the principle of the process has been tested in a semi-technical pilot plant. In its gasifier a fluidized bed of approx. 1 m 2 cross-section and of up to 4 m height is operated at 40 bar. Heat is supplied to the bed from an immersed heat exchanger with helium flowing through it, which is heated electrically. The plant was commissioned in 1976 and has been in hot operation for approx. 23000 h, over 13000 h whereof account for coal gasification. Roughly 1600 t of coal have been put through. During recent years the processing of German caking long-flame gas coal and the marked improvement of the process by the use of catalysts have been demonstrated successfully. (orig.)

  18. Open-Cycle Gas Turbine/Steam Turbine Combined Cycles with synthetic fuels from coal

    Science.gov (United States)

    Shah, R. P.; Corman, J. C.

    1977-01-01

    The Open-Cycle Gas Turbine/Steam Turbine Combined Cycle can be an effective energy conversion system for converting coal to electricity. The intermediate step in this energy conversion process is to convert the coal into a fuel acceptable to a gas turbine. This can be accomplished by producing a synthetic gas or liquid, and by removing, in the fuel conversion step, the elements in the fuel that would be harmful to the environment if combusted. In this paper, two open-cycle gas turbine combined systems are evaluated: one employing an integrated low-Btu gasifier, and one utilizing a semi-clean liquid fuel. A consistent technical/economic information base is developed for these two systems, and is compared with a reference steam plant burning coal directly in a conventional furnace.

  19. Effect of Injection Flow Rate on Product Gas Quality in Underground Coal Gasification (UCG Based on Laboratory Scale Experiment: Development of Co-Axial UCG System

    Directory of Open Access Journals (Sweden)

    Akihiro Hamanaka

    2017-02-01

    Full Text Available Underground coal gasification (UCG is a technique to recover coal energy without mining by converting coal into a valuable gas. Model UCG experiments on a laboratory scale were carried out under a low flow rate (6~12 L/min and a high flow rate (15~30 L/min with a constant oxygen concentration. During the experiments, the coal temperature was higher and the fracturing events were more active under the high flow rate. Additionally, the gasification efficiency, which means the conversion efficiency of the gasified coal to the product gas, was 71.22% in the low flow rate and 82.42% in the high flow rate. These results suggest that the energy recovery rate with the UCG process can be improved by the increase of the reaction temperature and the promotion of the gasification area.

  20. Effects of Design/Operating Parameters and Physical Properties on Slag Thickness and Heat Transfer during Coal Gasification

    Directory of Open Access Journals (Sweden)

    Insoo Ye

    2015-04-01

    Full Text Available The behaviors of the slag layers formed by the deposition of molten ash onto the wall are important for the operation of entrained coal gasifiers. In this study, the effects of design/operation parameters and slag properties on the slag behaviors were assessed in a commercial coal gasifier using numerical modeling. The parameters influenced the slag behaviors through mechanisms interrelated to the heat transfer, temperature, velocity, and viscosity of the slag layers. The velocity profile of the liquid slag was less sensitive to the variations in the parameters. Therefore, the change in the liquid slag thickness was typically smaller than that of the solid slag. The gas temperature was the most influential factor, because of its dominant effect on the radiative heat transfer to the slag layer. The solid slag thickness exponentially increased with higher gas temperatures. The influence of the ash deposition rate was diminished by the high-velocity region developed near the liquid slag surface. The slag viscosity significantly influenced the solid slag thickness through the corresponding changes in the critical temperature and the temperature gradient (heat flux. For the bottom cone of the gasifier, steeper angles were favorable in reducing the thickness of the slag layers.

  1. Biomass gasification in atmospheric and bubbling fluidized bed: effect of the type of gasifying agent on the product distribution

    Energy Technology Data Exchange (ETDEWEB)

    Gil, J.; Aznar, M.P.; Caballero, M.A. [University of Saragossa (Spain). Chemical and Environmental Engineering Dept.; Corella, J. [University ' ' Complutense' ' of Madrid (Spain). Chemical Engineering Dept.

    1999-07-01

    The effect of the type of gasifying agent used in biomass gasification on product distribution (gas, char and tar yields) and gas quality (Contents in H{sub 2}, CO, CO{sub 2}, CH{sub 4},..., tars) is analyzed. Gasifying agents taken into account are: air, pure steam, and steam-O{sub 2} mixtures. Process considered is biomass gasification in atmospheric and bubbling fluidized bed. Previous results by Herguido et al. (Ind. Eng. Chem. Res. 1992; 31(2): 1274-82), Gil et al. (Energy and Fuels 1997; 11(6): 1109-18) and Narvaez et al. (Ind. Eng. Chem. Res. 1996; 35(7): 2110-20) are compared. Such authors carried their research on biomass gasification under similar conditions but varying the gasifying agent. Three different gasifying agent-to-biomass ratios are needed and used to compare results. The relationships between the H{sub 2}, CO,..., tar contents in the flue gas and the type and amount of gasifying agent used are shown after a careful analysis. (author)

  2. Coal Tar and Coal-Tar Pitch

    Science.gov (United States)

    Learn about coal-tar products, which can raise your risk of skin cancer, lung cancer, and other types of cancer. Examples of coal-tar products include creosote, coal-tar pitch, and certain preparations used to treat skin conditions such as eczema, psoriasis, and dandruff.

  3. Evaluation of 450-MWe BGL GCC power plants fueled with Pittsburgh No. 8 coal

    International Nuclear Information System (INIS)

    Pechtl, P.A.; Chen, T.P.; Thompson, B.H.; Greil, C.F.; Niermann, S.E.; Jandrisevits, M.

    1992-11-01

    In this study, a conceptual design and cost estimate were developed for a nominal 450 MW integrated gasification combined cycle plant using the British Gas/Lurgi slagging gasification process. The present study is a design update of a previous study (EPRI Report AP-6011). The major design improvements incorporated include use of the latest GE 7F gas turbine rating, integrating the air separation plant with gas turbine, use of fuel gas saturation for NO x control, use of treated gasifier waste water as makeup water for the fuel gas saturation, and several process changes in the acid gas removal and sulfur recovery areas. Alternate design options for feeding the excess coal fines to the gasifier, treating the gasifier waste water, and the use of conventional air separation without integration with gas turbine were evaluated. The design improvements incorporated were found to increase significantly the overall plant efficiency and reduce the cost reported in the previous study. The various design options evaluated were found to have significant impacts on the plant efficiency but negligible impacts on the cost of electricity

  4. Techno-economic assessment of a solar PV, fuel cell, and biomass gasifier hybrid energy system

    Directory of Open Access Journals (Sweden)

    Anand Singh

    2016-11-01

    Full Text Available The interest of power is expanding step by step all through the world. Because of constrained measure of fossil fuel, it is vital to outline some new non-renewable energy frameworks that can diminish the reliance on ordinary energy asset. A hybrid off-grid renewable energy framework might be utilized to reduction reliance on the traditional energy assets. Advancement of crossover framework is a procedure to choose the best mix of part and there cost that can give shabby, solid and successful option energy resource. In this paper sun oriented photovoltaic, fuel cell, biomass gasifier generator set, battery backup and power conditioning unit have been simulated and optimized for educational institute, energy centre, Maulana Azad National Institute of Technology, Bhopal in the Indian state of Madhya Pradesh. The area of the study range on the guide situated of 23°12′N latitude and 77°24′E longitude. In this framework, the essential wellspring of power is sun based solar photovoltaic system and biomass gasifier generator set while fuel cell and batteries are utilized as reinforcement supply. HOMER simulator has been utilized to recreate off the grid and it checks the specialized and financial criteria of this hybrid energy system. The execution of every segment of this framework is dissected lastly delicate examination has been performing to enhance the mixture framework at various conditions. In view of the recreation result, it is found that the cost of energy (COE of a biomass gasifier generator set, solar PV and fuel cell crossover energy system has been found to be 15.064 Rs/kWh and complete net present cost Rs.51,89003. The abundance power in the proposed framework is observed to be 36 kWh/year with zero rates unmet electrical burden.

  5. Final Scientific/Technical Report for project “Increasing the Rate and Extent of Microbial Coal to Methane Conversion through Optimization of Microbial Activity, Thermodynamics, and Reactive Transport”

    Energy Technology Data Exchange (ETDEWEB)

    Fields, Matthew [Montana State Univ., Bozeman, MT (United States)

    2018-01-17

    Currently, coal bed methane (CBM) wells have a limited lifetime since the rate of methane removal via the installed wells is much faster than the in situ methane production rates. Along with water issues created by large amounts of CBM production water, the short life span of CBM wells is a huge deterrent to the environmental and economic feasibility of CBM production. The process of biogenic methanogenesis can be enhanced via the stimulation of the associated microbial communities that can convert the organic fractions of coal to methane. This process is termed Microbially-Enhanced Coal Bed Methane (MECBM). However, the rates of methane production are still limited and long incubation times are necessary. We hypothesized that the elucidation of chemical and biological parameters that limited MECBM together with thermodynamic considerations would inform strategies to optimize the process under flow conditions. We incorporated microbiological, physicochemical, and engineering processes to develop a more sustainable CBM production scheme with native coal and native microorganisms. The proposed combination of microbial ecology and physiology as well as optimized engineering principles minimized key constraints that impact microbial coal conversion to methane under environmentally relevant conditions. The combined approach for bench-scale tests resulted in more effective and less environmentally burdensome coal-dependent methane production with the potential for H2O and CO2 management.

  6. Performance of a pilot-scale, steam-blown, pressurized fluidized bed biomass gasifier

    Science.gov (United States)

    Sweeney, Daniel Joseph

    With the discovery of vast fossil resources, and the subsequent development of the fossil fuel and petrochemical industry, the role of biomass-based products has declined. However, concerns about the finite and decreasing amount of fossil and mineral resources, in addition to health and climate impacts of fossil resource use, have elevated interest in innovative methods for converting renewable biomass resources into products that fit our modern lifestyle. Thermal conversion through gasification is an appealing method for utilizing biomass due to its operability using a wide variety of feedstocks at a wide range of scales, the product has a variety of uses (e.g., transportation fuel production, electricity production, chemicals synthesis), and in many cases, results in significantly lower greenhouse gas emissions. In spite of the advantages of gasification, several technical hurdles have hindered its commercial development. A number of studies have focused on laboratory-scale and atmospheric biomass gasification. However, few studies have reported on pilot-scale, woody biomass gasification under pressurized conditions. The purpose of this research is an assessment of the performance of a pilot-scale, steam-blown, pressurized fluidized bed biomass gasifier. The 200 kWth fluidized bed gasifier is capable of operation using solid feedstocks at feedrates up to 65 lb/hr, bed te