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Sample records for bed coating process

  1. Acoustic monitoring of a fluidized bed coating process

    DEFF Research Database (Denmark)

    Naelapaa, Kaisa; Veski, Peep; Pedersen, Joan G.

    2007-01-01

      The aim of the study was to investigate the potential of acoustic monitoring of a production scale fluidized bed coating process. The correlation between sensor signals and the estimated amount of film applied and percentage release, respectively, were investigated in coating potassium chloride...

  2. Development and application of a process window for achieving high-quality coating in a fluidized bed coating process

    NARCIS (Netherlands)

    Laksmana, F.L.; Hartman Kok, P.J.A.; Vromans, H.; Frijlink, H.W.; Van Der Voort Maarschalk, K.

    Next to the coating formulation, process conditions play important roles in determining coating quality. This study aims to develop an operational window that separates layering from agglomeration regimes and, furthermore, the one that leads to the best coating quality in a fluidized bed coater. The

  3. Fluidized bed reactor for processing particles coated with carbon

    International Nuclear Information System (INIS)

    Marschollek, M.; Simon, W.; Walter, C.

    1978-01-01

    The carbon coating of production returns of these particles first has to be removed before the heavy metal core released can be reprocessed. For reasons of criticality, removal of burnt-up particles downwards must be possible in the fluidized bed reactor even if the reactor diameter is greater than 800 mm, and the material temperatures must not exceed 650 0 C. It consists of an upper cylindrical and a lower conical part, where, according to the invention, the gas distributor heads in the conical part are situated in several planes above one another for the fluidisation and combustion gas and where they are evently distributed over the reactor crossection, so that an even flow profile is achieved over the reactor cross section. (HP) [de

  4. A new process control strategy for aqueous film coating of pellets in fluidised bed

    DEFF Research Database (Denmark)

    Larsen, C.C.; Sonnergaard, Jørn; Bertelsen, Pernille Scholdan

    2003-01-01

    The parameters with effect on maximum spray rate and maximum relative outlet air humidity when coating pellets in a fluidised bed were investigated. The tested variables include type of water based modified release film coating (Eudragit® NE 30D, Eudragit® RS 30D, Aquacoat ECD®) coating principle...... (top spray, bottom spray), inlet air humidity and type of pellets (sugar spheres, microcrystalline cellulose pellets). The maximum spray rate was not influenced by the coating principles. The highest spray rate was obtained for the film polymer with the lowest tackiness which is assumed...... to be the controlling factor. The type of pellets affected the maximum spray rate. A thermodynamic model for the coating process is employed throughout the process and not just during steady state. The thermodynamic model is incorporated into a new process control strategy. The process control strategy is based on in...

  5. Near-infrared spectroscopy monitoring and control of the fluidized bed granulation and coating processes-A review.

    Science.gov (United States)

    Liu, Ronghua; Li, Lian; Yin, Wenping; Xu, Dongbo; Zang, Hengchang

    2017-09-15

    The fluidized bed granulation and pellets coating technologies are widely used in pharmaceutical industry, because the particles made in a fluidized bed have good flowability, compressibility, and the coating thickness of pellets are homogeneous. With the popularization of process analytical technology (PAT), real-time analysis for critical quality attributes (CQA) was getting more attention. Near-infrared (NIR) spectroscopy, as a PAT tool, could realize the real-time monitoring and control during the granulating and coating processes, which could optimize the manufacturing processes. This article reviewed the application of NIR spectroscopy in CQA (moisture content, particle size and tablet/pellet thickness) monitoring during fluidized bed granulation and coating processes. Through this review, we would like to provide references for realizing automated control and intelligent production in fluidized bed granulation and pellets coating of pharmaceutical industry. Copyright © 2017 Elsevier B.V. All rights reserved.

  6. Real-time imaging as an emerging process analytical technology tool for monitoring of fluid bed coating process.

    Science.gov (United States)

    Naidu, Venkata Ramana; Deshpande, Rucha S; Syed, Moinuddin R; Wakte, Pravin S

    2018-07-01

    A direct imaging system (Eyecon TM ) was used as a Process Analytical Technology (PAT) tool to monitor fluid bed coating process. Eyecon TM generated real-time onscreen images, particle size and shape information of two identically manufactured laboratory-scale batches. Eyecon TM has accuracy of measuring the particle size increase of ±1 μm on particles in the size range of 50-3000 μm. Eyecon TM captured data every 2 s during the entire process. The moving average of D90 particle size values recorded by Eyecon TM were calculated for every 30 min to calculate the radial coating thickness of coated particles. After the completion of coating process, the radial coating thickness was found to be 11.3 and 9.11 μm, with a standard deviation of ±0.68 and 1.8 μm for Batch 1 and Batch 2, respectively. The coating thickness was also correlated with percent weight build-up by gel permeation chromatography (GPC) and dissolution. GPC indicated weight build-up of 10.6% and 9.27% for Batch 1 and Batch 2, respectively. In conclusion, weight build-up of 10% can also be correlated with 10 ± 2 μm increase in the coating thickness of pellets, indicating the potential applicability of real-time imaging as an endpoint determination tool for fluid bed coating process.

  7. Numerical investigation of solid mixing in a fluidized bed coating process

    Science.gov (United States)

    Kenche, Venkatakrishna; Feng, Yuqing; Ying, Danyang; Solnordal, Chris; Lim, Seng; Witt, Peter J.

    2013-06-01

    Fluidized beds are widely used in many process industries including the food and pharmaceutical sectors. Despite being an intensive research area, there are no design rules or correlations that can be used to quantitatively predict the solid mixing in a specific system for a given set of operating conditions. This paper presents a numerical study of the gas and solid dynamics in a laboratory scale fluidized bed coating process used for food and pharmaceutical industries. An Eulerian-Eulerian model (EEM) with kinetic theory of granular flow is selected as the modeling technique, with the commercial computational fluid dynamics (CFD) software package ANSYS/Fluent being the numerical platform. The flow structure is investigated in terms of the spatial distribution of gas and solid flow. The solid mixing has been evaluated under different operating conditions. It was found that the solid mixing rate in the horizontal direction is similar to that in the vertical direction under the current design and operating conditions. It takes about 5 s to achieve good mixing.

  8. Development of a visiometric process analyzer for real-time monitoring of bottom spray fluid-bed coating.

    Science.gov (United States)

    Liew, Celine Valeria; Wang, Li Kun; Wan Sia Heng, Paul

    2010-01-01

    Particle recirculation within the partition column is a major source of process variability in the bottom spray fluid-bed coating process. However, its locality and complex nature make it hidden from the operator. The aim of this study was to take snapshots of the process by employing a visiometric process analyzer based on high-speed imaging and ensemble correlation particle image velocimetry (PIV) to quantify particle recirculation. High-speed images of particles within the partition column of a bottom spray fluid-bed coater were captured and studied by morphological image processing and ensemble correlation PIV. Particle displacement probability density function (PDF) obtained from ensemble correlation PIV was consistent with validation experiments using an image tracking method. Particle displacement PDF was further resolved into particle velocity magnitude and particle velocity orientation histograms, which gave information about particle recirculation probability, thus quantifying the main source of process variability. Deeper insights into particle coating process were obtained and better control of coat uniformity can thus be achieved with use of the proposed visiometric process analyzer. The concept of visiometric process analyzers was proposed and their potential applications in pharmaceutical processes were further discussed.

  9. Fluidization bed coating of copper bars with epoxy powder

    OpenAIRE

    Soh, Chiaw Min

    2014-01-01

    Fluidized bed coating (FBC) is a process where preheated material is dipped into a flowing liquid bed of powder. Although FBC has existed for more than half a century, however there is little knowledge about the fluidized bed design that gives excellent fluidization quality as well as reducing powder entrainment. The objectives of this thesis are to investigate the effect of two different types of distributor with different pressure drop on powder coating, hydrodynamics of fluidized bed coati...

  10. Development and evaluation of diltiazem hydrochloride controlled-release pellets by fluid bed coating process

    Directory of Open Access Journals (Sweden)

    Mikkilineni Bhanu Prasad

    2013-01-01

    Full Text Available The aim of the present study was to develop controlled-release pellets of diltiazem HCl with ethyl cellulose and hydroxylpropyl methylcellulose phthalate as the release rate retarding polymers by fluid bed coating technique. The prepared pellets were evaluated for drug content, particle size, subjected to Scanning Electron Microscopy (SEM and Differential Scanning Calori metry (DSC, and evaluated for in vitro release. Stability studies were carried out on the optimized formulations for a period of 3 months. The drug content was in the range of 97%-101%. The mean particle size of the drug-loaded pellets was in the range 700-785 μm. The drug release rate decreased as the concentration of ethyl cellulose increased in the pellet formulations. Among the prepared formulations, FDL10 and FDL11 showed 80% drug release in 16 h, matching with USP dissolution test 6 for diltiazem HCl extended-release capsules. SEM photographs confirmed that the prepared formulations were spherical in nature with a smooth surface. The compatibility between drug and polymers in the drug-loaded pellets was confirmed by DSC studies. Stability studies indicated that the pellets were stable.

  11. Differences in fundamental and functional properties of HPMC co-processed fillers prepared by fluid-bed coating and spray drying.

    Science.gov (United States)

    Dong, QianQian; Zhou, MiaoMiao; Lin, Xiao; Shen, Lan; Feng, Yi

    2018-07-01

    This study aimed to develop novel co-processed tablet fillers based on the principle of particle engineering for direct compaction and to compare the characteristics of co-processed products obtained by fluid-bed coating and co-spray drying, respectively. Water-soluble mannitol and water-insoluble calcium carbonate were selected as representative fillers for this study. Hydroxypropyl methylcellulose (HPMC), serving as a surface property modifier, was distributed on the surface of primary filler particles via the two co-processing methods. Both fundamental and functional properties of the products were comparatively investigated. The results showed that functional properties of the fillers, like flowability, compactibility, and drug-loading capacity, were effectively improved by both co-processing methods. However, fluid-bed coating showed greater advantages over co-spray drying in some aspects, which was mainly attributed to the remarkable differences in some fundamental properties of co-processed powders, like particle size, surface topology, and particle structure. For example, the more irregular surface and porous structure induced by fluid-bed coating could contribute to better compaction properties and lower lubricant sensitivity due to the increasing contact area and mechanical interlocking between particles under pressure. More effective surface distribution of HPMC during fluid-bed coating was also a contributor. In addition, such a porous agglomerate structure could also reduce the separation of drug and excipients after mixing, resulting in the improvement in drug loading capacity and tablet uniformity. In summary, fluid-bed coating appears to be more promising for co-processing than spray drying in some aspects, and co-processed excipients produced by it have a great prospect for further investigations and development. Copyright © 2018 Elsevier B.V. All rights reserved.

  12. Fluid Bed Coating and agglomeration: Scale-up and process optimisation

    DEFF Research Database (Denmark)

    Hede, Peter Dybdahl

    2009-01-01

    gradvist dannes et coatingslag på hver partikeloverflade. De fluidiserede partikler kan vokse i størrelse enten pga. overfladecoating eller pga. partikel-partikel agglomerering. Agglomerering opstår, når våde væskebroer dannes mellem kolliderende partikler. Hvis denne væskebro er stærk nok til at modstå...... efterfølgende partikelseparation, vil væskebroen størkne og et permanent agglomerat hermed være dannet. I coatingsprocesser er agglomerering typisk uønsket, og en række andre problemer i processen inkluderer spraytørringstab af de forstøvede væskedråber, slitage og brud af partikler og af coatingslaget......; agglomererings-tendens under coating og slagstyrke af de færdige granulater. Den udledte agglomererings-model indikerer faldende agglomereringstendens med stigende tørstofindhold af coatings-opløsningen såvel som med stigende dysetryk af atomiseringsluften. Tilsvarende indikerer slagstyrkemodellen stigende...

  13. A Systematic Approach of Employing Quality by Design Principles: Risk Assessment and Design of Experiments to Demonstrate Process Understanding and Identify the Critical Process Parameters for Coating of the Ethylcellulose Pseudolatex Dispersion Using Non-Conventional Fluid Bed Process.

    Science.gov (United States)

    Kothari, Bhaveshkumar H; Fahmy, Raafat; Claycamp, H Gregg; Moore, Christine M V; Chatterjee, Sharmista; Hoag, Stephen W

    2017-05-01

    The goal of this study was to utilize risk assessment techniques and statistical design of experiments (DoE) to gain process understanding and to identify critical process parameters for the manufacture of controlled release multiparticulate beads using a novel disk-jet fluid bed technology. The material attributes and process parameters were systematically assessed using the Ishikawa fish bone diagram and failure mode and effect analysis (FMEA) risk assessment methods. The high risk attributes identified by the FMEA analysis were further explored using resolution V fractional factorial design. To gain an understanding of the processing parameters, a resolution V fractional factorial study was conducted. Using knowledge gained from the resolution V study, a resolution IV fractional factorial study was conducted; the purpose of this IV study was to identify the critical process parameters (CPP) that impact the critical quality attributes and understand the influence of these parameters on film formation. For both studies, the microclimate, atomization pressure, inlet air volume, product temperature (during spraying and curing), curing time, and percent solids in the coating solutions were studied. The responses evaluated were percent agglomeration, percent fines, percent yield, bead aspect ratio, median particle size diameter (d50), assay, and drug release rate. Pyrobuttons® were used to record real-time temperature and humidity changes in the fluid bed. The risk assessment methods and process analytical tools helped to understand the novel disk-jet technology and to systematically develop models of the coating process parameters like process efficiency and the extent of curing during the coating process.

  14. Fluidization control in the wurster coating process

    Directory of Open Access Journals (Sweden)

    el Mafadi Samira

    2003-01-01

    Full Text Available Paniculate coating process in a fluidized bed involves different sub processes including particle wetting, spreading and also consolidation or drying of the coating applied. These sub processes are done simultaneously to particle fluidization and motion. All the parameters of fluidization are known to affect the coating quality. That is why the motion of particles in the Wurster coating process has been observed and described step by step. These observations have achieved a general understanding of phenomena which take place inside the bed during fluidization and have allowed the development of an easy method for optimizing all the parameters affecting this operation.

  15. Apparatus and process for controlling fluidized beds

    Science.gov (United States)

    Rehmat, Amirali G.; Patel, Jitendra G.

    1985-10-01

    An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

  16. SPOUTED BED DESIGN CONSIDERATIONS FOR COATED NUCLEAR FUEL PARTICLES

    Energy Technology Data Exchange (ETDEWEB)

    Marshall, Douglas W.

    2017-07-01

    High Temperature Gas Cooled Reactors (HTGRs) are fueled with tristructural isotropic (TRISO) coated nuclear fuel particles embedded in a carbon-graphite fuel body. TRISO coatings consist of four layers of pyrolytic carbon and silicon carbide that are deposited on uranium ceramic fuel kernels (350µm – 500µm diameters) in a concatenated series of batch depositions. Each layer has dedicated functions such that the finished fuel particle has its own integral containment to minimize and control the release of fission products into the fuel body and reactor core. The TRISO coatings are the primary containment structure in the HTGR reactor and must have very high uniformity and integrity. To ensure high quality TRISO coatings, the four layers are deposited by chemical vapor deposition (CVD) using high purity precursors and are applied in a concatenated succession of batch operations before the finished product is unloaded from the coating furnace. These depositions take place at temperatures ranging from 1230°C to 1550°C and use three different gas compositions, while the fuel particle diameters double, their density drops from 11.1 g/cm3 to 3.0 g/cm3, and the bed volume increases more than 8-fold. All this is accomplished without the aid of sight ports or internal instrumentation that could cause chemical contamination within the layers or mechanical damage to thin layers in the early stages of each layer deposition. The converging section of the furnace retort was specifically designed to prevent bed stagnation that would lead to unacceptably high defect fractions and facilitate bed circulation to avoid large variability in coating layer dimensions and properties. The gas injection nozzle was designed to protect precursor gases from becoming overheated prior to injection, to induce bed spouting and preclude bed stagnation in the bottom of the retort. Furthermore, the retort and injection nozzle designs minimize buildup of pyrocarbon and silicon carbide on the

  17. Fluidized-Bed Coating with Sodium Sulfate and PVA-TiO2, 1. Review and Agglomeration Regime Maps

    DEFF Research Database (Denmark)

    Hede, Peter Dybdahl; Bach, Poul; Jensen, Anker Degn

    2009-01-01

    -TiO2. The coating experiments were conducted in a medium-scale top-spray MP-1 fluid bed, and many rheological experiments were performed on the coating formulations to support the interpretation of the fluid-bed coating results. In this first part of the study, a thorough introduction to the inorganic...... salt and polymer film coating is provided, along with a presentation of the equipment and materials being used in this and the following papers. Results from agglomeration studies over a broad range of process conditions are presented, showing that the tendency toward agglomeration is always less...

  18. Fluidized bed reactor for working up carbon coated particles

    International Nuclear Information System (INIS)

    Marschollek, M.; Simon, W.; Walter, C.

    1981-01-01

    A fluidized bed reactor is described for working up carbon coated particles, particularly nuclear fuel particles or fertile material particles consisting essentially of a cylindrical portion connected to a conical portion. Gas supply pipes, gas distribution space and gas distribution heads are provided within the conical reactor lower portion, the gas distribution members being arranged in at least two superimposed planes and distributed symmetrically over the cross-section of the reactor

  19. Breakthrough analysis for water disinfection using silver nanoparticles coated resin beads in fixed-bed column

    International Nuclear Information System (INIS)

    Mthombeni, Nomcebo H.; Mpenyana-Monyatsi, Lizzy; Onyango, Maurice S.; Momba, Maggie N.B.

    2012-01-01

    Highlights: ► Performance of silver nanoparticles coated resin in water disinfection is presented. ► Sigmoidal models are used to describe breakthrough curves. ► The performance of the media in water disinfection is affected by process variables. ► Test with environmental water shows the media is effective in water disinfection. - Abstract: This study demonstrates the use of silver nanoparticles coated resin beads in deactivating microbes in drinking water in a column filtration system. The coated resin beads are characterized using X-ray diffraction (XRD), Fourier transform infra-red (FT-IR), scanning electron microscope (SEM), transmission electron microscope (TEM) and energy dispersive spectroscopy (EDS) to confirm the functional groups, morphology and the presence of silver nanoparticles on the surface of the resin. The performance of the coated resin is evaluated as a function of bed mass, initial bacterial concentration and flow rate using Escherichia coli as model microbial contaminant in water. The survival curves of E. coli are expressed as breakthrough curves (BTCs), which are modeled using sigmoidal regression equations to obtain relevant rate parameters. The number of bed volumes processed at breakthrough point and capacity of the bed are used as performance indicators. Results show that performance increases with a decrease in initial bacterial concentration, an increase in flow rate and an increase in bed mass.

  20. Fluidized bed coupled rotary reactor for nanoparticles coating via atomic layer deposition

    Energy Technology Data Exchange (ETDEWEB)

    Duan, Chen-Long; Liu, Xiao; Chen, Rong, E-mail: rongchen@mail.hust.edu.cn, E-mail: bshan@mail.hust.edu.cn [State Key Laboratory of Digital Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology, 1037 Luoyu Road, Wuhan, Hubei 430074 (China); Shan, Bin, E-mail: rongchen@mail.hust.edu.cn, E-mail: bshan@mail.hust.edu.cn [State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, 1037 Luoyu Road, Wuhan, Hubei 430074 (China)

    2015-07-15

    A fluidized bed coupled rotary reactor has been designed for coating on nanoparticles (NPs) via atomic layer deposition. It consists of five major parts: reaction chamber, dosing and fluidizing section, pumping section, rotary manipulator components, as well as a double-layer cartridge for the storage of particles. In the deposition procedure, continuous fluidization of particles enlarges and homogenizes the void fraction in the particle bed, while rotation enhances the gas-solid interactions to stabilize fluidization. The particle cartridge presented here enables both the fluidization and rotation acting on the particle bed, demonstrated by the analysis of pressure drop. Moreover, enlarged interstitials and intense gas–solid contact under sufficient fluidizing velocity and proper rotation speed facilitate the precursor delivery throughout the particle bed and consequently provide a fast coating process. The cartridge can ensure precursors flowing through the particle bed exclusively to achieve high utilization without static exposure operation. By optimizing superficial gas velocities and rotation speeds, minimum pulse time for complete coating has been shortened in experiment, and in situ mass spectrometry showed the precursor usage can reach 90%. Inductively coupled plasma-optical emission spectroscopy results suggested a saturated growth of nanoscale Al{sub 2}O{sub 3} films on spherical SiO{sub 2} NPs. Finally, the uniformity and composition of the shells were characterized by high angle annular dark field-transmission electron microscopy and energy dispersive X-ray spectroscopy.

  1. New fluidized bed reactor for coating of energetic materials

    NARCIS (Netherlands)

    Abadjieva, E.; Huijser, T.; Creyghton, Y.L.M.; Heijden, A.E.D.M. van der

    2009-01-01

    The process of altering and changing the properties of the energetic materials by coating has been studied extensively by several scientific groups. According to the desired application different coating techniques have been developed and applied to achieve satisfactory results. Among the already

  2. Uranium bed oxidation vacuum process system

    International Nuclear Information System (INIS)

    McLeland, H.L.

    1977-01-01

    Deuterium and tritium gases are occluded in uranium powder for release into neutron generator tubes. The uranium powder is contained in stainless steel bottles, termed ''beds.'' If these beds become damaged, the gases must be removed and the uranium oxidized in order not to be flammable before shipment to ERDA disposal grounds. This paper describes the system and methods designed for the controlled degassing and oxidation process. The system utilizes sputter-ion, cryo-sorption and bellows pumps for removing the gases from the heated source bed. Removing the tritium gas is complicated by the shielding effect of helium-3, a byproduct of tritium decay. This effect is minimized by incremental pressure changes, or ''batch'' processing. To prevent runaway exothermic reaction, oxidation of the uranium bed is also done incrementally, or by ''batch'' processing, rather than by continuous flow. The paper discusses in detail the helium-3 shielding effect, leak checks that must be made during processing, bed oxidation, degree of gas depletion, purity of gases sorbed from beds, radioactivity of beds, bed disposal and system renovation

  3. Film Coating of Nifedipine Extended Release Pellets in a Fluid Bed Coater with a Wurster Insert

    Directory of Open Access Journals (Sweden)

    Luciane Franquelin Gomes de Souza

    2014-01-01

    Full Text Available The objective of this work was to study the coating process of nifedipine extended release pellets using Opadry and Opadry II, in a fluid bed coater with a Wurster insert. The coating process was studied using a complete experimental design of two factors at two levels for each polymer. The variables studied were the inlet air temperature and the coating suspension flow rate. The agglomerate fraction and coating efficiency were the analyzed response variables. The air temperature was the variable that most influenced the coating efficiency for both polymers. In addition, a study of the dissolution profiles of coated and uncoated pellets using 0.5% sodium lauryl sulfate in simulated gastric fluid without enzymes (pH 1.2 was conducted. The results showed a prolonged release profile for the coated and uncoated pellets that was very similar to the standards established by the U.S. Pharmacopoeia. The drug content and the release profiles were not significantly affected by storage at 40°C and 75% relative humidity. However, when exposed to direct sunlight and fluorescent light (light from fluorescent bulbs, the coated pellets lost only 5% of the drug content, while the uncoated ones lost more than 35%; furthermore, the dissolution profile of the uncoated pellets was faster.

  4. Film Coating of Nifedipine Extended Release Pellets in a Fluid Bed Coater with a Wurster Insert

    Science.gov (United States)

    de Souza, Luciane Franquelin Gomes; Nitz, Marcello; Taranto, Osvaldir Pereira

    2014-01-01

    The objective of this work was to study the coating process of nifedipine extended release pellets using Opadry and Opadry II, in a fluid bed coater with a Wurster insert. The coating process was studied using a complete experimental design of two factors at two levels for each polymer. The variables studied were the inlet air temperature and the coating suspension flow rate. The agglomerate fraction and coating efficiency were the analyzed response variables. The air temperature was the variable that most influenced the coating efficiency for both polymers. In addition, a study of the dissolution profiles of coated and uncoated pellets using 0.5% sodium lauryl sulfate in simulated gastric fluid without enzymes (pH 1.2) was conducted. The results showed a prolonged release profile for the coated and uncoated pellets that was very similar to the standards established by the U.S. Pharmacopoeia. The drug content and the release profiles were not significantly affected by storage at 40°C and 75% relative humidity. However, when exposed to direct sunlight and fluorescent light (light from fluorescent bulbs), the coated pellets lost only 5% of the drug content, while the uncoated ones lost more than 35%; furthermore, the dissolution profile of the uncoated pellets was faster. PMID:24772426

  5. Evaluation of coat uniformity and taste-masking efficiency of irregular-shaped drug particles coated in a modified tangential spray fluidized bed processor.

    Science.gov (United States)

    Xu, Min; Heng, Paul Wan Sia; Liew, Celine Valeria

    2015-01-01

    To explore the feasibility of coating irregular-shaped drug particles in a modified tangential spray fluidized bed processor (FS processor) and evaluate the coated particles for their coat uniformity and taste-masking efficiency. Paracetamol particles were coated to 20%, w/w weight gain using a taste-masking polymer insoluble in neutral and basic pH but soluble in acidic pH. In-process samples (5, 10 and 15%, w/w coat) and the resultant coated particles (20%, w/w coat) were collected to monitor the changes in their physicochemical attributes. After coating to 20%, w/w coat weight gain, the usable yield was 81% with minimal agglomeration (coat compared with the uncoated particles. A 15%, w/w coat was optimal for inhibiting drug release in salivary pH with subsequent fast dissolution in simulated gastric pH. The FS processor shows promise for direct coating of irregular-shaped drug particles with wide size distribution. The coated particles with 15% coat were sufficiently taste masked and could be useful for further application in orally disintegrating tablet platforms.

  6. Batch top-spray fluid bed coating: Scale-up insight using dynamic heat- and mass-transfer modelling

    DEFF Research Database (Denmark)

    Hede, Peter Dybdahl; Bach, P.; Jensen, Anker Degn

    2009-01-01

    A mathematical model was developed for batch top-spray fluid bed coating processes based on Ronsse et al. [2007a.b. Combined population balance and thermodynamic modelling of the batch top-spray fluidised bed coating process. Part I-model development and validation. journal of Food Engineering 78......, 296-307; Combined population balance and thermodynamic modelling of the batch top-spray fluidised bed coating process. Part II-model and process analysis. journal of Food Engineering 78, 308-322]. The model is based on one-dimensional discretisation of the fluid bed into a number of well-mixed control......-up principles by comparing simulation results with experimental temperature and humidity data obtained from inorganic salt coating of placebo cores in three pilot fluid bed scales being a 0.5kg small-scale (GEA Aeromatic-Fielder Strea-1), 4kg medium-scale (GEA Niro MP-1) and 24kg large-scale (GEA MP-2...

  7. Electrocurtain coating process for coating solar mirrors

    Science.gov (United States)

    Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

    2013-10-15

    An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

  8. Iron crystallization in a fluidized-bed Fenton process.

    Science.gov (United States)

    Boonrattanakij, Nonglak; Lu, Ming-Chun; Anotai, Jin

    2011-05-01

    The mechanisms of iron precipitation and crystallization in a fluidized-bed reactor were investigated. Within the typical Fenton's reagent dosage and pH range, ferric ions as a product from ferrous ion oxidation would be supersaturated and would subsequently precipitate out in the form of ferric hydroxide after the initiation of the Fenton reaction. These precipitates would simultaneously crystallize onto solid particles in a fluidized-bed Fenton reactor if the precipitation proceeded toward heterogeneous nucleation. The heterogeneous crystallization rate was controlled by the fluidized material type and the aging/ripening period of the crystallites. Iron crystallization onto the construction sand was faster than onto SiO(2), although the iron removal efficiencies at 180 min, which was principally controlled by iron hydroxide solubility, were comparable. To achieve a high iron removal rate, fluidized materials have to be present at the beginning of the Fenton reaction. Organic intermediates that can form ferro-complexes, particularly volatile fatty acids, can significantly increase ferric ion solubility, hence reducing the crystallization performance. Therefore, the fluidized-bed Fenton process will achieve exceptional performance with respect to both organic pollutant removal and iron removal if it is operated with the goal of complete mineralization. Crystallized iron on the fluidized media could slightly retard the successive crystallization rate; thus, it is necessary to continuously replace a portion of the iron-coated bed with fresh media to maintain iron removal performance. The iron-coated construction sand also had a catalytic property, though was less than those of commercial goethite. Copyright © 2011 Elsevier Ltd. All rights reserved.

  9. Pressure analysis in the fabrication process of TRISO UO2-coated fuel particle

    International Nuclear Information System (INIS)

    Liu Malin; Shao Youlin; Liu Bing

    2012-01-01

    Highlights: ► The pressure signals during the real TRISO UO2-coated fuel particle fabrication process. ► A new relationship about the pressure drop change and the coated fuel particles properties. ► The proposed relationship is validated by experimental results during successive coating. ► A convenient method for monitoring the fluidized state during coating process. - Abstract: The pressure signals in the coating furnace are obtained experimentally from the TRISO UO 2 -coated fuel particle fabrication process. The pressure signals during the coating process are analyzed and a simplified relationship about the pressure drop change due to the coated layer is proposed based on the spouted bed hydrodynamics. The change of pressure drop is found to be consistent with the change of the combination factor about particle density, bed density, particle diameter and static bed height, during the successive coating process of the buffer PyC, IPyC, SiC and OPyC layer. The newly proposed relationship is validated by the experimental values. Based on this relationship, a convenient method is proposed for real-time monitoring the fluidized state of the particles in a high-temperature coating process in the spouted bed. It can be found that the pressure signals analysis is an effective method to monitor the fluidized state on-line in the coating process at high temperature up to 1600 °C.

  10. Formulating food protein-stabilized indomethacin nanosuspensions into pellets by fluid-bed coating technology: physical characterization, redispersibility, and dissolution.

    Science.gov (United States)

    He, Wei; Lu, Yi; Qi, Jianping; Chen, Lingyun; Yin, Lifang; Wu, Wei

    2013-01-01

    Drug nanosuspensions are very promising for enhancing the dissolution and bioavailability of drugs that are poorly soluble in water. However, the poor stability of nanosuspensions, reflected in particle growth, aggregation/agglomeration, and change in crystallinity state greatly limits their applications. Solidification of nanosuspensions is an ideal strategy for addressing this problem. Hence, the present work aimed to convert drug nanosuspensions into pellets using fluid-bed coating technology. Indomethacin nanosuspensions were prepared by the precipitation-ultrasonication method using food proteins (soybean protein isolate, whey protein isolate, β-lactoglobulin) as stabilizers. Dried nanosuspensions were prepared by coating the nanosuspensions onto pellets. The redispersibility, drug dissolution, solid-state forms, and morphology of the dried nanosuspensions were evaluated. The mean particle size for the nanosuspensions stabilized using soybean protein isolate, whey protein isolate, and β-lactoglobulin was 588 nm, 320 nm, and 243 nm, respectively. The nanosuspensions could be successfully layered onto pellets with high coating efficiency. Both the dried nanosuspensions and nanosuspensions in their original amorphous state and not influenced by the fluid-bed coating drying process could be redispersed in water, maintaining their original particle size and size distribution. Both the dried nanosuspensions and the original drug nanosuspensions showed similar dissolution profiles, which were both much faster than that of the raw crystals. Fluid-bed coating technology has potential for use in the solidification of drug nanosuspensions.

  11. Coating and melt induced agglomeration in a poultry litter fired fluidized bed combustor

    International Nuclear Information System (INIS)

    Billen, Pieter; Creemers, Benji; Costa, José; Van Caneghem, Jo; Vandecasteele, Carlo

    2014-01-01

    The combustion of poultry litter, which is rich in phosphorus, in a fluidized bed combustor (FBC) is associated with agglomeration problems, which can lead to bed defluidization and consequent shutdown of the installation. Whereas earlier research indicated coating induced agglomeration as the dominant mechanism for bed material agglomeration, it is shown experimentally in this paper that both coating and melt induced agglomeration occur. Coating induced agglomeration mainly takes place at the walls of the FBC, in the freeboard above the fluidized bed, where at the prevailing temperature the bed particles are partially molten and hence agglomerate. In the ash, P 2 O 5 forms together with CaO thermodynamically stable Ca 3 (PO 4 ) 2 , thus reducing the amount of calcium silicates in the ash. This results in K/Ca silicate mixtures with lower melting points. On the other hand, in-bed agglomeration is caused by thermodynamically unstable, low melting HPO 4 2− and H 2 PO 4 − salts present in the fuel. In the hot FBC these salts may melt, may cause bed particles to stick together and may subsequently react with Ca salts from the bed ash, forming a solid bridge of the stable Ca 3 (PO 4 ) 2 between multiple particles. - Highlights: • Coating induced agglomeration not due to K phosphates, but due to K silicates. • Melt induced agglomeration due to H 2 PO 4 − and HPO 4 2− salts in the fuel. • Wall agglomeration corresponds to coating induced mechanism. • In-bed agglomeration corresponds to melt induced mechanism

  12. Fluidized-bed reactors processes and operating conditions

    CERN Document Server

    Yates, John G

    2016-01-01

    The fluidized-bed reactor is the centerpiece of industrial fluidization processes. This book focuses on the design and operation of fluidized beds in many different industrial processes, emphasizing the rationale for choosing fluidized beds for each particular process. The book starts with a brief history of fluidization from its inception in the 1940’s. The authors present both the fluid dynamics of gas-solid fluidized beds and the extensive experimental studies of operating systems and they set them in the context of operating processes that use fluid-bed reactors. Chemical engineering students and postdocs as well as practicing engineers will find great interest in this book.

  13. Al2O3 Coatings on Magnesium Alloy Deposited by the Fluidized Bed (FB Technique

    Directory of Open Access Journals (Sweden)

    Gabriele Baiocco

    2018-01-01

    Full Text Available Magnesium alloys are widely employed in several industrial domains for their outstanding properties. They have a high strength-weight ratio, with a density that is lower than aluminum (33% less, and feature good thermal properties, dimensional stability, and damping characteristics. However, they are vulnerable to oxidation and erosion-corrosion phenomena when applied in harsh service conditions. To avoid the degradation of magnesium, several coating methods have been presented in the literature; however, all of them deal with drawbacks that limit their application in an industrial environment, such as environmental pollution, toxicity of the coating materials, and high cost of the necessary machinery. In this work, a plating of Al2O3 film on a magnesium alloy realized by the fluidized bed (FB technique and using alumina powder is proposed. The film growth obtained through this cold deposition process is analyzed, investigating the morphology as well as tribological and mechanical features and corrosion behavior of the plated samples. The resulting Al2O3 coatings show consistent improvement of the tribological and anti-corrosive performance of the magnesium alloy.

  14. Al₂O₃ Coatings on Magnesium Alloy Deposited by the Fluidized Bed (FB) Technique.

    Science.gov (United States)

    Baiocco, Gabriele; Rubino, Gianluca; Tagliaferri, Vincenzo; Ucciardello, Nadia

    2018-01-09

    Magnesium alloys are widely employed in several industrial domains for their outstanding properties. They have a high strength-weight ratio, with a density that is lower than aluminum (33% less), and feature good thermal properties, dimensional stability, and damping characteristics. However, they are vulnerable to oxidation and erosion-corrosion phenomena when applied in harsh service conditions. To avoid the degradation of magnesium, several coating methods have been presented in the literature; however, all of them deal with drawbacks that limit their application in an industrial environment, such as environmental pollution, toxicity of the coating materials, and high cost of the necessary machinery. In this work, a plating of Al₂O₃ film on a magnesium alloy realized by the fluidized bed (FB) technique and using alumina powder is proposed. The film growth obtained through this cold deposition process is analyzed, investigating the morphology as well as tribological and mechanical features and corrosion behavior of the plated samples. The resulting Al₂O₃ coatings show consistent improvement of the tribological and anti-corrosive performance of the magnesium alloy.

  15. Fluid-bed process for SYNROC production

    International Nuclear Information System (INIS)

    Ackerman, F.J.; Grens, J.Z.; Ryerson, F.J.; Hoenig, C.L.; Bazan, F.; Peters, P.E.; Smith, R.; Campbell, J.H.

    1983-01-01

    SYNROC is a titanate-based ceramic waste developed for the immobilization of high-level nuclear reactor waste. Lawrence Livermore National Laboratory (LLNL) has investigated a fluid-bed technique for the large-scale production of SYNROC precursor powders. Making SYNROC in a fluid bed permits slurry drying, calcination and reduction-oxidation reactions to be carried out in a single unit. We present the results of SYNROC fluid-bed studies from two fluid-bed units 10 cm in diameter: an internally heated fluid-bed unit developed by Exxon Idaho and an externally heated unit constructed at LLNL. Bed operation over a range of temperatures, feed rates, fluidizing rates, and redox conditions indicate that SYNROC powders of a high density and a uniform particle size can be produced. These powders facilitate the densification step and yield dense ceramics (greater than 95% theoretical density) with well-developed phases and low leaching rates

  16. Investigation of the fluidized bed-chemical vapor deposition (FBCVD) process using CFD-DEM method

    International Nuclear Information System (INIS)

    Liu Malin; Liu Rongzheng; Wen Yuanyun; Liu Bing; Shao Youlin

    2014-01-01

    The CFD-DEM-CVD multiscale coupling simulation concept was proposed based on the mass/momentum/energy transfer involved in the FB-CVD process. The pyrolysis process of the reaction gas in the spouted bed can be simulated by CFD method, then the concentration field and velocity field can be extracted and coupled with the particle movement behavior which can be simulated by DEM. Particle deposition process can be described by the CVD model based on particle position, velocity and neighboring gas concentration. This multiscale coupling method can be implemented in the Fluent@-EDEM@ software with their UDF (User Definition Function) and API (Application Programming Interface). Base on the multiscale coupling concept, the criterion for evaluating FB-CVD process is given. At first, the volume in the coating furnace is divided into two parts (active coating area and non-active coating area) based on simulation results of chemical pyrolysis process. Then the residence time of all particles in the active coating area can be obtained using the CFD-DEM simulation method. The residence time distribution can be used as a criterion for evaluating the gas-solid contact efficiency and operation performance of the coating furnace. At last different coating parameters of the coating furnace are compared based on the proposed criterion. And also, the future research emphasis is discussed. (author)

  17. Electrostatic coating technologies for food processing.

    Science.gov (United States)

    Barringer, Sheryl A; Sumonsiri, Nutsuda

    2015-01-01

    The application of electrostatics in both powder and liquid coating can improve the quality of food, such as its appearance, aroma, taste, and shelf life. Coatings can be found most commonly in the snack food industry, as well as in confectionery, bakery, meat and cheese processing. In electrostatic powder coating, the most important factors influencing coating quality are powder particle size, density, flowability, charge, and resistivity, as well as the surface properties and characteristics of the target. The most important factors during electrostatic liquid coating, also known as electrohydrodynamic coating, include applied voltage and electrical resistivity and viscosity of the liquid. A good understanding of these factors is needed for the design of optimal coating systems for food processing.

  18. Wear performance of laser processed tantalum coatings

    Energy Technology Data Exchange (ETDEWEB)

    Dittrick, Stanley; Balla, Vamsi Krishna; Bose, Susmita; Bandyopadhyay, Amit, E-mail: amitband@wsu.edu

    2011-12-01

    This first generation investigation evaluates the in vitro tribological performance of laser-processed Ta coatings on Ti for load-bearing implant applications. Linear reciprocating wear tests in simulated body fluid showed one order of magnitude less wear rate, of the order of 10{sup -4} mm{sup 3}(N.m){sup -1}, for Ta coatings compared to Ti. Our results demonstrate that Ta coatings can potentially minimize the early-stage bone-implant interface micro-motion induced wear debris generation due to their excellent bioactivity comparable to that of hydroxyapatite (HA), high wear resistance and toughness compared to popular HA coatings. Highlights: {yields} In vitro wear performance of laser processed Ta coatings on Ti was evaluated. {yields} Wear tests in SBF showed one order of magnitude less wear for Ta coatings than Ti. {yields} Ta coatings can minimize early-stage micro-motion induced wear debris generation.

  19. Fluidized bed deposition and evaluation of silicon carbide coatings on microspheres

    International Nuclear Information System (INIS)

    Federer, J.I.

    1977-01-01

    The fuel element for the HTGR is an array of closely packed fuel microspheres in a carbonaceous matrix. A coating of dense silicon carbide (SiC), along with pyrocarbon layers, is deposited on the fueled microspheres to serve as a barrier against diffusion of fission products. The microspheres are coated with silicon carbide in a fluidized bed by reaction of methyltrichlorosilane (CH 3 SiCl 3 or MTS) and hydrogen at elevated temperatures. The principal variables of coating temperature and reactant gas composition (H 2 /MTS ratio) have been correlated with coating rate, morphology, stoichiometry, microstructure, and density. The optimum temperature for depositing highly dense coatings is in the range 1475 to 1675 0 C. Lower temperatures result in silicon-rich deposits, while higher temperatures may cause unacceptable porosity. The optimum H 2 /MTS ratio for highly dense coatings is 20 or more (approximately 5% MTS or less). The amount of grown-in porosity increases as the H 2 /MTS ratio decreases below 20. The requirement that the H 2 /MTS ratio be about 20 or more imposes a practical restraint on coating rate, since increasing the total flow rate would eventually expel microspheres from the coating tube. Evaluation of stoichiometry, morphology, and microstructure support the above mentioned optimum conditions of temperature and reactant gas composition. 18 figures, 3 tables

  20. Electrical contact arrangement for a coating process

    Science.gov (United States)

    Kabagambe, Benjamin; McCamy, James W; Boyd, Donald W

    2013-09-17

    A protective coating is applied to the electrically conductive surface of a reflective coating of a solar mirror by biasing a conductive member having a layer of a malleable electrically conductive material, e.g. a paste, against a portion of the conductive surface while moving an electrodepositable coating composition over the conductive surface. The moving of the electrodepositable coating composition over the conductive surface includes moving the solar mirror through a flow curtain of the electrodepositable coating composition and submerging the solar mirror in a pool of the electrodepositable coating composition. The use of the layer of a malleable electrically conductive material between the conductive member and the conductive surface compensates for irregularities in the conductive surface being contacted during the coating process thereby reducing the current density at the electrical contact area.

  1. Impact on burnup performance of coated particle fuel design in pebble bed reactor with ROX fuel

    International Nuclear Information System (INIS)

    Ho, Hai Quan; Obara, Toru

    2015-01-01

    The pebble bed reactor (PBR), a kind of high-temperature gas-cooled reactor (HTGR), is expected to be among the next generation of nuclear reactors as it has excellent passive safety features, as well as online refueling and high thermal efficiency. Rock-like oxide (ROX) fuel has been studied at the Japan Atomic Energy Agency (JAEA) as a new once-through type fuel concept. Rock-like oxide used as fuel in a PBR can be expected to achieve high burnup and improve chemical stabilities. In the once-through fuel concept, the main challenge is to achieve as high a burnup as possible without failure of the spent fuel. The purpose of this study was to investigate the impact on burnup performance of different coated fuel particle (CFP) designs in a PBR with ROX fuel. In the study, the AGR-1 Coated Particle design and Deep-Burn Coated Particle design were used to make the burnup performance comparison. Criticality and core burnup calculations were performed by MCPBR code using the JENDL-4.0 library. Results at equilibrium showed that the two reactors utilizing AGR-1 Coated Particle and Deep-Burn Coated Particle designs could be critical with almost the same multiplication factor k eff . However, the power peaking factor and maximum power per fuel ball in the AGR-1 coated particle design was lower than that of Deep-Burn coated particle design. The AGR-1 design also showed an advantage in fissions per initial fissile atoms (FIFA); the AGR-1 coated particle design produced a higher FIFA than the Deep-Burn coated particle design. These results suggest that the difference in coated particle fuel design can have an effect on the burnup performance in ROX fuel. (author)

  2. Transport processes in pea seed coats

    NARCIS (Netherlands)

    Dongen, Joost Thomas van

    2001-01-01

    The research described in this thesis concerns transport processes in coats of developing pea seeds. The scope of the investigation ranges from seed coat anatomy, via transport studies to the cloning of cDNA encoding proteinaceous membrane pores, and the heterologous expression of these

  3. Process for preparing coating materials

    International Nuclear Information System (INIS)

    Ryoke, Hideyasu; Kobayashi, Juichi; Kobayashi, Kei.

    1972-01-01

    A coating material curable with ionizing radiations or ultraviolet radiation can be prepared by reacting a compound (A) having one OH group and at least one α,β-ethylenic or allyl group with a polyisocyanate. (A) is a diester of a dicarboxylic acid. One of the ester groups may have a terminal α,β-ethylenic or allyl group and the other contains one OH and one α,β-ethylenic or allyl group. (A) is reacted with a polyisocyanate to yield an urethane. The latter may be diluted with a vinyl monomer. When exposed to a radiation, the coating material cures to give a film excellent in adhesion, impact strength and resistances to pollution, water and solvents. Dose of the ionizing radiation (α-, β-, γ-rays, electron beams) is 0.2-20 Mrad. In one example, 116 parts of 2-hydroxyethyl acrylate was reacted with 148 parts of phthalic anhydride and 142 parts of glycidyl methacrylate to give (A). (A) was reacted with 87 parts of tolylenediisocyanate. A metallic panel was coated with the coating material and cured with electron beams (5 Mrad). Pencil hardness was H, and gel fraction measured in acetone was above 97%. The coating was excellent in resistances to solvent and chemicals, impact strength and adhesion. (Kaichi, S.)

  4. Development of a trickle bed reactor of electro-Fenton process for wastewater treatment

    Energy Technology Data Exchange (ETDEWEB)

    Lei, Yangming [Key Laboratory of Reservoir Aquatic Environment, Chongqing Institute of Green and Intelligent Technology, Chinese Academy of Sciences, Chongqing 401122 (China); School of Environmental Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Liu, Hong, E-mail: liuhong@cigit.ac.cn [Key Laboratory of Reservoir Aquatic Environment, Chongqing Institute of Green and Intelligent Technology, Chinese Academy of Sciences, Chongqing 401122 (China); Shen, Zhemin, E-mail: zmshen@sjtu.edu.cn [School of Environmental Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Wang, Wenhua [School of Environmental Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China)

    2013-10-15

    Highlights: • An electrochemical trickle bed reactor was composed of C-PTFE-coated graphite chips. • The trickle bed reactor had a high H{sub 2}O{sub 2} production rate in a dilute electrolyte. • An azo dye was effectively decomposed by the electro-Fenton process in the reactor. -- Abstract: To avoid electrolyte leakage and gas bubbles in the electro-Fenton (E-Fenton) reactors using a gas diffusion cathode, we developed a trickle bed cathode by coating a layer composed of carbon black and polytetrafluoroethylene (C-PTFE) onto graphite chips instead of carbon cloth. The trickle bed cathode was optimized by single-factor and orthogonal experiments, in which carbon black, PTFE, and a surfactant were considered as the determinant of the performance of graphite chips. In the reactor assembled by the trickle bed cathode, H{sub 2}O{sub 2} was generated with a current of 0.3 A and a current efficiency of 60%. This performance was attributed to the fine distribution of electrolyte and air, as well as the effective oxygen transfer from the gas phase to the electrolyte–cathode interface. In terms of H{sub 2}O{sub 2} generation and current efficiency, the developed trickle bed reactor had a performance comparable to that of the conventional E-Fenton reactor using a gas diffusion cathode. Further, 123 mg L{sup −1} of reactive brilliant red X-3B in aqueous solution was decomposed in the optimized trickle bed reactor as E-Fenton reactor. The decolorization ratio reached 97% within 20 min, and the mineralization reached 87% within 3 h.

  5. Development of a trickle bed reactor of electro-Fenton process for wastewater treatment

    International Nuclear Information System (INIS)

    Lei, Yangming; Liu, Hong; Shen, Zhemin; Wang, Wenhua

    2013-01-01

    Highlights: • An electrochemical trickle bed reactor was composed of C-PTFE-coated graphite chips. • The trickle bed reactor had a high H 2 O 2 production rate in a dilute electrolyte. • An azo dye was effectively decomposed by the electro-Fenton process in the reactor. -- Abstract: To avoid electrolyte leakage and gas bubbles in the electro-Fenton (E-Fenton) reactors using a gas diffusion cathode, we developed a trickle bed cathode by coating a layer composed of carbon black and polytetrafluoroethylene (C-PTFE) onto graphite chips instead of carbon cloth. The trickle bed cathode was optimized by single-factor and orthogonal experiments, in which carbon black, PTFE, and a surfactant were considered as the determinant of the performance of graphite chips. In the reactor assembled by the trickle bed cathode, H 2 O 2 was generated with a current of 0.3 A and a current efficiency of 60%. This performance was attributed to the fine distribution of electrolyte and air, as well as the effective oxygen transfer from the gas phase to the electrolyte–cathode interface. In terms of H 2 O 2 generation and current efficiency, the developed trickle bed reactor had a performance comparable to that of the conventional E-Fenton reactor using a gas diffusion cathode. Further, 123 mg L −1 of reactive brilliant red X-3B in aqueous solution was decomposed in the optimized trickle bed reactor as E-Fenton reactor. The decolorization ratio reached 97% within 20 min, and the mineralization reached 87% within 3 h

  6. Continuous adsorption of Pb(II) and methylene blue by engineered graphite oxide coated sand in fixed-bed column

    Energy Technology Data Exchange (ETDEWEB)

    Gong, Ji-Lai, E-mail: jilaigong@gmail.com [College of Environmental Science and Engineering, Key Laboratory of Environmental Biology and Pollution Control, Ministry of Education, Hunan University, Changsha 410082 (China); Zhang, Yong-Liang; Jiang, Yan [College of Environmental Science and Engineering, Key Laboratory of Environmental Biology and Pollution Control, Ministry of Education, Hunan University, Changsha 410082 (China); Zeng, Guang-Ming, E-mail: zgming@hnu.edu.cn [College of Environmental Science and Engineering, Key Laboratory of Environmental Biology and Pollution Control, Ministry of Education, Hunan University, Changsha 410082 (China); Cui, Zhi-Hui; Liu, Ke; Deng, Can-Hui; Niu, Qiu-Ya; Deng, Jiu-Hua [College of Environmental Science and Engineering, Key Laboratory of Environmental Biology and Pollution Control, Ministry of Education, Hunan University, Changsha 410082 (China); Huan, Shuang-Yan [State Key Laboratory for Chemo/Biosensing and Chemometrics, College of Chemistry and Chemical Engineering, Hunan University, Changsha 410082 (China)

    2015-03-01

    Highlights: • GO-sand was prepared by coating GO on the surface of sand. • Pb(II) and MB were efficiently removed by GO-sand filter in column. • The removal of MB was enhanced with the presence of Pb(II). • GO-sand is low-cost and convenient for its application as packed bed filter. - Abstract: The mixture of several effluents, caused by the improper handling and management of effluents, generated multi-component wastewater containing both metals and dyes, leading to the complicated treatment process. In this study, a continuous adsorption of Pb(II) and methylene blue (MB) has been studied in single and binary solutions by using graphite oxide coated sand (GO-sand) as an adsorbent in a fixed-bed column. GO-sand was analyzed by X-ray photoelectron spectroscopy before and after analyte adsorption. Compared with sand filter, adsorption quantity and capacity for Pb(II) and MB by GO-sand filter were greatly increased. In Pb(II) and MB single solutions, the experimental parameters were investigated in detail including initial concentration, flow rate, bed depth and pH. Exhaustion time decreased with increasing initial concentration and flow rate, and increased with increasing bed depth and pH. In the Pb(II)-MB binary solution, exhaustion time significantly decreased for Pb(II) adsorption, but increased for MB adsorption. The reason was explained that the more favorable adsorption for MB onto the surface of GO-sand than that for Pb(II), which was derived from π–π interaction between MB and GO on sand surface in packed filter. The Yoon–Nelson model was applied at different concentration of Pb(II) and MB to predict the breakthrough curves. The experimental data were well fit with the model indicating that it was suitable for this column design.

  7. Tablet coating by injection molding technology - Optimization of coating formulation attributes and coating process parameters.

    Science.gov (United States)

    Desai, Parind M; Puri, Vibha; Brancazio, David; Halkude, Bhakti S; Hartman, Jeremy E; Wahane, Aniket V; Martinez, Alexander R; Jensen, Keith D; Harinath, Eranda; Braatz, Richard D; Chun, Jung-Hoon; Trout, Bernhardt L

    2018-01-01

    We developed and evaluated a solvent-free injection molding (IM) coating technology that could be suitable for continuous manufacturing via incorporation with IM tableting. Coating formulations (coating polymers and plasticizers) were prepared using hot-melt extrusion and screened via stress-strain analysis employing a universal testing machine. Selected coating formulations were studied for their melt flow characteristics. Tablets were coated using a vertical injection molding unit. Process parameters like softening temperature, injection pressure, and cooling temperature played a very important role in IM coating processing. IM coating employing polyethylene oxide (PEO) based formulations required sufficient room humidity (>30% RH) to avoid immediate cracks, whereas other formulations were insensitive to the room humidity. Tested formulations based on Eudrajit E PO and Kollicoat IR had unsuitable mechanical properties. Three coating formulations based on hydroxypropyl pea starch, PEO 1,000,000 and Opadry had favorable mechanical (35% elongation, >95×10 4 J/m 3 toughness) and melt flow (>0.4g/min) characteristics, that rendered acceptable IM coats. These three formulations increased the dissolution time by 10, 15 and 35min, respectively (75% drug release), compared to the uncoated tablets (15min). Coated tablets stored in several environmental conditions remained stable to cracking for the evaluated 8-week time period. Copyright © 2017 Elsevier B.V. All rights reserved.

  8. Chemical Processing of Nanostructured Coatings

    Science.gov (United States)

    2000-01-01

    in the literature ranging from IR imaging to anti-scratch to smart windows and waveguides. Uhlmann and Towee have taken a survey of the sol-gel...Proteins and enzymes can be encapsulated in silica glass (12), while still retaining their activity. Sol-gel coatings (13,14) of hydroxyapatite should also...Technology, 13, 261-65. 14. Lolpatin, C. M. Pizziloni, V., Alford, T. L., and Lawsaon, T (1998) Hydroxyapatite powders ad thin films prepared by sol

  9. Plasma processed coating of laser fusion targets

    International Nuclear Information System (INIS)

    Johnson, W.L.; Letts, S.A.; Myers, D.W.; Crane, J.K.; Illige, J.D.; Hatcher, C.W.

    1979-01-01

    Coatings for laser fusion targets have been deposited in an inductively coupled discharge device by plasma polymerization. Two feed gases were used: perfluoro-2-butene, which produced a fluorocarbon coating (CF 1 3 ) with a density of 1.8 g/cc, and trans-2-butene which produced a hydrocarbon coating (CH 1 3 ) with a density of 1.0 g/cc. Uniform pin-hole free films have been deposited to a thickness of up to 30 μm of fluorocarbon and up to 110 μm of hydrocarbon. The effect of process variables on surface smoothness has been investigated. The basic defect in the coating has been found to result from shadowing by a small surface irregularity in an anisotropic coating flux

  10. Bile salt/phospholipid mixed micelle precursor pellets prepared by fluid-bed coating

    Directory of Open Access Journals (Sweden)

    Dong F

    2013-04-01

    Full Text Available Fuxia Dong,1,2 Yunchang Xie,1 Jianping Qi,1 Fuqiang Hu,3 Yi Lu,1 Sanming Li,2 Wei Wu1 1School of Pharmacy, Fudan University, Key Laboratory of Smart Drug Delivery of Ministry of Education and PLA, Shanghai, People’s Republic of China; 2School of Pharmacy, Shenyang Pharmaceutical University, Liaoning, People’s Republic of China; 3School of Pharmacy, Zhejiang University, Hangzhou, People’s Republic of China Abstract: Bile salt/phospholipid mixed micelles (MMs are potent carriers used for oral absorption of drugs that are poorly soluble in water; however, there are many limitations associated with liquid formulations. In the current study, the feasibility of preparing bile salt/phospholipid MM precursor (preMM pellets with high oral bioavailability, using fluid-bed coating technology, was examined. In this study, fenofibrate (FB and sodium deoxycholate (SDC were used as the model drug and the bile salt, respectively. To prepare the MMs and to serve as the micellular carrier, a weight ratio of 4:6 was selected for the sodium deoxycholate/phospholipids based on the ternary phase diagram. Polyethylene glycol (PEG 6000 was selected as the dispersion matrix for precipitation of the MMs onto pellets, since it can enhance the solubilizing ability of the MMs. Coating of the MMs onto the pellets using the fluid-bed coating technology was efficient and the pellets were spherical and intact. MMs could be easily reconstituted from preMM pellets in water. Although they existed in a crystalline state in the preMM pellets, FB could be encapsulated into the reconstituted MMs, and the MMs were redispersed better than solid dispersion pellets (FB:PEG = 1:3 and Lipanthyl®. The redispersibility of the preMM pellets increased with the increase of the FB/PEG/micellar carrier. PreMM pellets with a FB:PEG:micellar carrier ratio of 1:1.5:1.5 showed 284% and 145% bioavailability relative to Lipanthyl® and solid dispersion pellets (FB:PEG = 1:3, respectively. Fluid-bed

  11. Fast dissolution of poorly water soluble drugs from fluidized bed coated nanocomposites: Impact of carrier size.

    Science.gov (United States)

    Azad, Mohammad; Moreno, Jacqueline; Bilgili, Ecevit; Davé, Rajesh

    2016-11-20

    Formation of core-shell nanocomposites of Fenofibrate and Itraconazole, model poorly water soluble drugs, via fluidized bed (FB) coating of their well-stabilized high drug loaded nanosuspensions is investigated. Specifically, the extent of dissolution enhancement, when fine carrier particles (sub-50μm) as opposed to the traditional large carrier particles (>300μm) are used, is examined. This allows testing the hypothesis that greatly increased carrier surface area and more importantly, thinner shell for finer carriers at the same drug loading can significantly increase the dissolution rate when spray-coated nanosuspensions are well-stabilized. Fine sub-50μm lactose (GranuLac ® 200) carrier particles were made fluidizable via dry coating with nano-silica, enabling decreased cohesion, fluidization and subsequent nanosuspension coating. For both drugs, 30% drug loaded suspensions were prepared via wet-stirred media milling using hydroxypropyl methyl cellulose and sodium dodecyl sulfate as stabilizers. The stabilizer concentrations were varied to affect the milled particle size and prepare a stable nanosuspension. The suspensions were FB coated onto hydrophilic nano-silica (M-5P) dry coated sub-50μm lactose (GranuLac ® 200) carrier particles or larger carrier particles of median size >300μm (PrismaLac ® 40). The resulting finer composite powders (sub-100μm) based on GranuLac ® 200 were freely flowing, had high bulk density, and had much faster, immediate dissolution of the poorly water-soluble drugs, in particular for Itraconazole. This is attributed to a much higher specific surface area of the carrier and corresponding thinner coating layer for fine carriers as opposed to those for large carrier particles. Copyright © 2016 Elsevier B.V. All rights reserved.

  12. Carbon coated (carbonous) catalyst in ebullated bed reactor for production of oxygenated chemicals from syngas/CO2

    International Nuclear Information System (INIS)

    Peizheng Zhou

    2002-01-01

    This report summarizes the work completed under DOE's Support of Advanced Fuel Research program, Contract No. DE-FG26-99FT40681. The contract period was October 2000 through September 2002. This R and D program investigated the modification of the mechanical strength of catalyst extrudates using Hydrocarbon Technologies, Inc. (HTI) carbon-coated catalyst technology so that the ebullated bed technology can be utilized to produce valuable oxygenated chemicals from syngas/CO 2 efficiently and economically. Exothermic chemical reactions benefit from the temperature control and freedom from catalyst fouling provided by the ebullated bed reactor technology. The carbon-coated extrudates prepared using these procedures had sufficient attrition resistance and surface area for use in ebullated bed operation. The low cost of carbon coating makes the carbon-coated catalysts highly competitive in the market of catalyst extrudates

  13. Fluidized-Bed Coating with Sodium Sulfate and PVA-TiO2, 3. The Role of Tackiness and the Tack Stokes Number

    DEFF Research Database (Denmark)

    Hede, Peter Dybdahl; Bach, Poul; Jensen, Anker Degn

    2009-01-01

    In the first and second parts of this study [Hede, P. D.; Bach, P.; Jensen, A. D. Ind. Eng. Chem. Res. 2009, 48, 1893 and 1905], agglomeration tendencies were studied for two types of coatings: sodium sulfate and PVA-TiO2. Results showed that the agglomeration tendency is always lower for the salt...... of agglomeration, similar to the salt coating process. With the PVA-TiO2, coating liquid layer thicknesses encountered during these fluid-bed coating processes, agglomeration seems to be governed primarily by liquid surface phenomena. A modification to the original viscous Stokes number is suggested in the present...... paper, which defines the Stokes number in terms of the work needed to reach maximum tack instead of the viscous dissipation energy. The new tack Stokes number correlates well with the observed levels of agglomeration and, as a promising feature, proportionality is observed between the agglomeration...

  14. Stearic acid coating on circulating fluidized bed combustion fly ashes and its effect on the mechanical performance of polymer composites

    Energy Technology Data Exchange (ETDEWEB)

    Yao, Nina [State Key Laboratory Cultivation Base for Nonmetal Composites and Functional Materials, Southwest University of Science and Technology, Mianyang 621010 (China); Zhang, Ping, E-mail: pingzhang@swust.edu.cn [State Key Laboratory Cultivation Base for Nonmetal Composites and Functional Materials, Southwest University of Science and Technology, Mianyang 621010 (China); School of Material Science and Engineering, Southwest University of Science and Technology, Mianyang, Sichuan 621010 (China); Song, Lixian; Kang, Ming; Lu, Zhongyuan [State Key Laboratory Cultivation Base for Nonmetal Composites and Functional Materials, Southwest University of Science and Technology, Mianyang 621010 (China); School of Material Science and Engineering, Southwest University of Science and Technology, Mianyang, Sichuan 621010 (China); Zheng, Rong [Sichuan Jinhe Group Co., Ltd., Mianyang 621010 (China)

    2013-08-15

    The aim of this work was to test circulating fluidized bed combustion fly ashes (CFAs) for its potential to be utilized in polymer composites manufacturing to improve its toughness. CFAs was coated by stearic acid and used in the composite of polypropylene/ethylene vinyl acetate/high density polyethylene (PP/EVA/HDPE) by molding process method. The resulting coated and uncoated CFAs were fully characterized by particle size analyzer, contact angles, powder X-ray diffraction (XRD), thermogravimetric analysis/differential thermal analysis (TGA/DTA), Brunauer–Emmett–Teller (BET), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). The stearic acid coated onto the surface of CFAs particles in the physical and chemical ways, and the total clad ratio reached 2.05% by measuring TGA/DTA curve. The percentage of CFAs particles focused to a narrow range 2–4 μm and the median mean size was 3.2 μm more than uncoated CFAs. The properties of hydrophobic and dispersive of CFAs particles improved and original activity was reserved after stearic acid coating. The stearic acid was verified as a coupling agent by how much effect it had on the mechanical properties. It showed the elongation at break of PP/EVA/HDPE reinforced with 15 wt% coated CFAs (c-CFAs) was 80.20% and higher than that of the uncoated. The stearic acid treatment of CFAs is a very promising approach to improve the mechanical strength due to the incorporation of stearic acid on the CFAs surface, and hence, further enhances the potential for recycling CFAs as a suitable filler material in polymer composites.

  15. Stearic acid coating on circulating fluidized bed combustion fly ashes and its effect on the mechanical performance of polymer composites

    International Nuclear Information System (INIS)

    Yao, Nina; Zhang, Ping; Song, Lixian; Kang, Ming; Lu, Zhongyuan; Zheng, Rong

    2013-01-01

    The aim of this work was to test circulating fluidized bed combustion fly ashes (CFAs) for its potential to be utilized in polymer composites manufacturing to improve its toughness. CFAs was coated by stearic acid and used in the composite of polypropylene/ethylene vinyl acetate/high density polyethylene (PP/EVA/HDPE) by molding process method. The resulting coated and uncoated CFAs were fully characterized by particle size analyzer, contact angles, powder X-ray diffraction (XRD), thermogravimetric analysis/differential thermal analysis (TGA/DTA), Brunauer–Emmett–Teller (BET), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). The stearic acid coated onto the surface of CFAs particles in the physical and chemical ways, and the total clad ratio reached 2.05% by measuring TGA/DTA curve. The percentage of CFAs particles focused to a narrow range 2–4 μm and the median mean size was 3.2 μm more than uncoated CFAs. The properties of hydrophobic and dispersive of CFAs particles improved and original activity was reserved after stearic acid coating. The stearic acid was verified as a coupling agent by how much effect it had on the mechanical properties. It showed the elongation at break of PP/EVA/HDPE reinforced with 15 wt% coated CFAs (c-CFAs) was 80.20% and higher than that of the uncoated. The stearic acid treatment of CFAs is a very promising approach to improve the mechanical strength due to the incorporation of stearic acid on the CFAs surface, and hence, further enhances the potential for recycling CFAs as a suitable filler material in polymer composites.

  16. Process to minimize cracking of pyrolytic carbon coatings

    Science.gov (United States)

    Lackey, Jr., Walter J.; Sease, John D.

    1978-01-01

    Carbon-coated microspheroids useful as fuels in nuclear reactors are produced with a low percentage of cracked coatings and are imparted increased strength and mechanical stability characteristics by annealing immediately after the carbon coating processes.

  17. Broadband Reflective Coating Process for Large FUVOIR Mirrors, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — ZeCoat Corporation will develop and demonstrate a set of revolutionary coating processes for making broadband reflective coatings suitable for very large mirrors (4+...

  18. Numerical modelling of river processes: flow and river bed deformation

    NARCIS (Netherlands)

    Tassi, P.A.

    2007-01-01

    The morphology of alluvial river channels is a consequence of complex interaction among a number of constituent physical processes, such as flow, sediment transport and river bed deformation. This is, an alluvial river channel is formed from its own sediment. From time to time, alluvial river

  19. Processes limiting mussel bed restoration in the Wadden-Sea

    NARCIS (Netherlands)

    de Paoli, Helene; van de Koppel, Johan; van der Zee, Els; Kangeri, Arno; van Belzen, Jim; Holthuijsen, Sander; van den Berg, Aniek; Herman, Peter; Olff, Han; van der Heide, Tjisse

    This paper reports on experimental restoration of mussel beds in the Wadden Sea and the processes that might limit successful restoration of this foundation species (i.e. substrate, predation, hydrodynamics). The importance of substrate, predation, hydrodynamic conditions and location on mussel

  20. Experimental study and simulation of mass distribution of the covering layer of soybean seeds coated in a spouted bed

    Directory of Open Access Journals (Sweden)

    Duarte C. R.

    2004-01-01

    Full Text Available In previous work, it was observed that the covering of soybean seeds with bacteria and micronutrients enhances vigorous growth of the plant thereby avoiding use of ammoniacal fertilizers. In the spouted bed covering can be done by pulverization of the coater slurry on the soybean seeds using a pneumatic atomizer. The optimum thickness of the cover allows the fundamental gaseous interchanges for germination and provides the ideal conditions for bacterium activity. The objective of this work was to study the influence of the process variables on thickness of the cover. A simulation of the mass distribution of seeds was obtained using a population balance model. Through the results obtained the operational conditions under which the coating layer distribution were determined has the greatest uniformity.

  1. Demonstration of pharmaceutical tablet coating process by injection molding technology.

    Science.gov (United States)

    Puri, Vibha; Brancazio, David; Harinath, Eranda; Martinez, Alexander R; Desai, Parind M; Jensen, Keith D; Chun, Jung-Hoon; Braatz, Richard D; Myerson, Allan S; Trout, Bernhardt L

    2018-01-15

    We demonstrate the coating of tablets using an injection molding (IM) process that has advantage of being solvent free and can provide precision coat features. The selected core tablets comprising 10% w/w griseofulvin were prepared by an integrated hot melt extrusion-injection molding (HME-IM) process. Coating trials were conducted on a vertical injection mold machine. Polyethylene glycol and polyethylene oxide based hot melt extruded coat compositions were used. Tablet coating process feasibility was successfully demonstrated using different coating mold designs (with both overlapping and non-overlapping coatings at the weld) and coat thicknesses of 150 and 300 μm. The resultant coated tablets had acceptable appearance, seal at the weld, and immediate drug release profile (with an acceptable lag time). Since IM is a continuous process, this study opens opportunities to develop HME-IM continuous processes for transforming powder to coated tablets. Copyright © 2017 Elsevier B.V. All rights reserved.

  2. Application of image processing on struvite recovery from swine wastewater by using the fluidized bed.

    Science.gov (United States)

    Ye, Zhi-Long; Deng, Yujun; Ye, Xin; Lou, Yaoyin; Chen, Shaohua

    2018-01-01

    Fluidized granulation is one of the common methods used in wastewater treatment and resource recovery with harvesting millimeter-scale large particles. Presently, effective methods are lacking to measure the fluidized granules ranging from micro- to millimeter scales, with the consequence of ineffectively controlling and optimizing the granulation process. In this work, recovering struvite (MgNH 4 PO 4 ·6H 2 O) from swine wastewater by using a fluidized bed was taken as an example. Image processing was applied to analyze the properties of different types of struvite granules, including morphology, particle size distribution, number density and mass concentration. Four stages of the struvite crystal evolution were therefore defined: aggregation, aggregate compaction, cluster-agglomerating and coating growth. These stages could occur simultaneously or sequentially. Up-flow rates of 30-80 mm/s in the fluidized bed sustained 600-876 g/L granular solids. Results revealed that the coating-growth granules were formed with compact aggregates or cluster-agglomerating granules as the nuclei. The growth rates for the different types of particles, including population growth, mass increase and particle size enlargement, were determined. In final, a schematic illustration for struvite granulation process is also presented.

  3. Parallel-Processing Test Bed For Simulation Software

    Science.gov (United States)

    Blech, Richard; Cole, Gary; Townsend, Scott

    1996-01-01

    Second-generation Hypercluster computing system is multiprocessor test bed for research on parallel algorithms for simulation in fluid dynamics, electromagnetics, chemistry, and other fields with large computational requirements but relatively low input/output requirements. Built from standard, off-shelf hardware readily upgraded as improved technology becomes available. System used for experiments with such parallel-processing concepts as message-passing algorithms, debugging software tools, and computational steering. First-generation Hypercluster system described in "Hypercluster Parallel Processor" (LEW-15283).

  4. Process and technological wastes compaction through a fluidized bed incineration process

    International Nuclear Information System (INIS)

    Guiroy, J.J.

    1993-01-01

    The various fluidized bed systems (dense or circulating) are reviewed and the advantages of the circulation fluidized bed are highlighted (excellent combustion performance, clean combustion, large operating range, poly-functionality with regards to waste type, ...). Applications to contaminated graphite (with the problem of ash management) and to plant process wastes (ion exchangers, technological wastes, aqueous effluents); study of the neutralization and chlorine emission

  5. Coal pyrolysis in a continuous fluidized bed - process development studies

    Energy Technology Data Exchange (ETDEWEB)

    Ramakrishnan, N N; Akmal, M A.K.; Vaidyeswaran, R

    1981-10-01

    The paper deals with the development of a process development unit (PDU) for the fluid bed pyrolysis of non-caking slack coal obtained from Singareni and Talcher coalfields. Preheated air is used as the fluidizing medium. It is necessary to avoid its maldistribution by a suitable design of the gas distributor. In this regard perforated conical distributors appear to play an important role. In the low temperature carbonization of coal an operation around 500 C gives optimum yields of char and tar of desirable quality. Carbonization reactions are generally completed within about 20 min of the feed entry into the fluidized bed and the char attains an equilibrium volatile matter content. Since air is used as the fluidizing medium carbonization gas is diluted with nitrogen and non-combustibles. The heating value of the gas is low. (5 refs.)

  6. Statistical description of flume experiments on mixed-size bed-load transport and bed armoring processes

    Science.gov (United States)

    Chen, D.; Zhang, Y.

    2008-12-01

    The objective of this paper is to describe the statistical properties of experiments on non-uniform bed-load transport as well as the mechanism of bed armoring processes. Despite substantial effort made over the last two decades, the ability to compute the bed-load flux in a turbulent system remains poor. The major obstacles include the poor understanding of the formation of armor lays on bed surfaces. Such a layer is much flow-resistible than the underlying material and therefore significantly inhibits sediment transport from the reach. To study the problem, we conducted a flume study for mixed sand/gravel sediments. We observed that aggregated sediment blocks were the most common characters in armor layers - the largest sizes resist hydraulic forces, while the smaller sizes add interlocking support and prevent loss of fine material through gaps between the larger particles. Fractional transport rates with the existing of armor layers were measured with time by sediment trapping method at the end of flume. To address the intermittent and time-varying behavior of bed-load transport during bed armoring processes, we investigated the probability distribution of the fractional bed-load transport rates, and the underlying dynamic model derived from the continuous time random walk framework. Results indicate that it is critical to consider the impact of armor layers when a flow is sufficient to move some of the finer particles and yet insufficient to move all the larger particles on a channel bed.

  7. Enhanced Productivity of Chemical Processes Using Dense Fluidized Beds

    Energy Technology Data Exchange (ETDEWEB)

    Sibashis Banerjee; Alvin Chen; Rutton Patel; Dale Snider; Ken Williams; Timothy O' Hern; Paul Tortora

    2008-02-29

    The work detailed in this report addresses Enabling Technologies within Computational Technology by integrating a “breakthrough” particle-fluid computational technology into traditional Process Science and Engineering Technology. The work completed under this DOE project addresses five major development areas 1) gas chemistry in dense fluidized beds 2) thermal cracking of liquid film on solids producing gas products 3) liquid injection in a fluidized bed with particle-to-particle liquid film transport 4) solid-gas chemistry and 5) first level validation of models. Because of the nature of the research using tightly coupled solids and fluid phases with a Lagrangian description of the solids and continuum description of fluid, the work provides ground-breaking advances in reactor prediction capability. This capability has been tested against experimental data where available. The commercial product arising out of this work is called Barracuda and is suitable for a wide (dense-to-dilute) range of industrial scale gas-solid flows with and without reactions. Commercial applications include dense gas-solid beds, gasifiers, riser reactors and cyclones.

  8. The effects of applying silicon carbide coating on core reactivity of pebble-bed HTR in water ingress accident

    Energy Technology Data Exchange (ETDEWEB)

    Zuhair, S.; Setiadipura, Topan [National Nuclear Energy Agency of Indonesia, Serpong Tagerang Selatan (Indonesia). Center for Nuclear Reactor Technology and Safety; Su' ud, Zaki [Bandung Institute of Technology (Indonesia). Dept. of Physics

    2017-03-15

    Graphite is used as the moderator, fuel barrier material, and core structure in High Temperature Reactors (HTRs). However, despite its good thermal and mechanical properties below the radiation and high temperatures, it cannot avoid corrosion as a consequence of an accident of water/air ingress. Degradation of graphite as a main HTR material and the formation of dangerous CO gas is a serious problem in HTR safety. One of the several steps that can be adopted to avoid or prevent the corrosion of graphite by the water/air ingress is the application of a thin layer of silicon carbide (SiC) on the surface of the fuel element. This study investigates the effect of applying SiC coating on the fuel surfaces of pebble-bed HTR in water ingress accident from the reactivity points of view. A series of reactivity calculations were done with the Monte Carlo transport code MCNPX and continuous energy nuclear data library ENDF/B-VII at temperature of 1200 K. Three options of UO{sub 2}, PuO{sub 2}, and ThO{sub 2}/UO{sub 2} fuel kernel were considered to obtain the inter comparison of the core reactivity of pebble-bed HTR in conditions of water/air ingress accident. The calculation results indicated that the UO{sub 2}-fueled pebble-bed HTR reactivity was slightly reduced and relatively more decreased when the thickness of the SiC coating increased. The reactivity characteristic of ThO{sub 2}/UO{sub 2}-fueled pebble-bed HTR showed a similar trend to that of UO{sub 2}, but did not show reactivity peak caused by water ingress. In contrast with UO{sub 2}- and ThO{sub 2}-fueled pebble-bed HTR, although the reactivity of PuO{sub 2}-fueled pebble-bed HTR was the lowest, its characteristics showed a very high reactivity peak (0.33 Δk/k) and this introduction of positive reactivity is difficult to control. SiC coating on the surface of the plutonium fuel pebble has no significant impact. From the comparison between reactivity characteristics of uranium, thorium and plutonium cores with 0

  9. A novel in-line NIR spectroscopy application for the monitoring of tablet film coating in an industrial scale process.

    Science.gov (United States)

    Möltgen, C-V; Puchert, T; Menezes, J C; Lochmann, D; Reich, G

    2012-04-15

    Film coating of tablets is a multivariate pharmaceutical unit operation. In this study an innovative in-line Fourier-Transform Near-Infrared Spectroscopy (FT-NIRS) application is described which enables real-time monitoring of a full industrial scale pan coating process of heart-shaped tablets. The tablets were coated with a thin hydroxypropyl methylcellulose (HPMC) film of up to approx. 28 μm on the tablet face as determined by SEM, corresponding to a weight gain of 2.26%. For a better understanding of the aqueous coating process the NIR probe was positioned inside the rotating tablet bed. Five full scale experimental runs have been performed to evaluate the impact of process variables such as pan rotation, exhaust air temperature, spray rate and pan load and elaborate robust and selective quantitative calibration models for the real-time determination of both coating growth and tablet moisture content. Principal Component (PC) score plots allowed each coating step, namely preheating, spraying and drying to be distinguished and the dominating factors and their spectral effects to be identified (e.g. temperature, moisture, coating growth, change of tablet bed density, and core/coat interactions). The distinct separation of HPMC coating growth and tablet moisture in different PCs enabled a real-time in-line monitoring of both attributes. A PLS calibration model based on Karl Fischer reference values allowed the tablet moisture trajectory to be determined throughout the entire coating process. A 1-latent variable iPLS weight gain calibration model with calibration samples from process stages dominated by the coating growth (i.e. ≥ 30% of the theoretically applied amount of coating) was sufficiently selective and accurate to predict the progress of the thin HPMC coating layer. At-line NIR Chemical Imaging (NIR-CI) in combination with PLS Discriminant Analysis (PLSDA) verified the HPMC coating growth and physical changes at the core/coat interface during the initial

  10. Bed occupancy monitoring: data processing and clinician user interface design.

    Science.gov (United States)

    Pouliot, Melanie; Joshi, Vilas; Goubran, Rafik; Knoefel, Frank

    2012-01-01

    Unobtrusive and continuous monitoring of patients, especially at their place of residence, is becoming a significant part of the healthcare model. A variety of sensors are being used to monitor different patient conditions. Bed occupancy monitoring provides clinicians a quantitative measure of bed entry/exit patterns and may provide information relating to sleep quality. This paper presents a bed occupancy monitoring system using a bed pressure mat sensor. A clinical trial was performed involving 8 patients to collect bed occupancy data. The trial period for each patient ranged from 5-10 weeks. This data was analyzed using a participatory design methodology incorporating clinician feedback to obtain bed occupancy parameters. The parameters extracted include the number of bed exits per night, the bed exit weekly average (including minimum and maximum), the time of day of a particular exit, and the amount of uninterrupted bed occupancy per night. The design of a clinical user interface plays a significant role in the acceptance of such patient monitoring systems by clinicians. The clinician user interface proposed in this paper was designed to be intuitive, easy to navigate and not cause information overload. An iterative design methodology was used for the interface design. The interface design is extendible to incorporate data from multiple sensors. This allows the interface to be part of a comprehensive remote patient monitoring system.

  11. Laser Processing of Multilayered Thermal Spray Coatings: Optimal Processing Parameters

    Science.gov (United States)

    Tewolde, Mahder; Zhang, Tao; Lee, Hwasoo; Sampath, Sanjay; Hwang, David; Longtin, Jon

    2017-12-01

    Laser processing offers an innovative approach for the fabrication and transformation of a wide range of materials. As a rapid, non-contact, and precision material removal technology, lasers are natural tools to process thermal spray coatings. Recently, a thermoelectric generator (TEG) was fabricated using thermal spray and laser processing. The TEG device represents a multilayer, multimaterial functional thermal spray structure, with laser processing serving an essential role in its fabrication. Several unique challenges are presented when processing such multilayer coatings, and the focus of this work is on the selection of laser processing parameters for optimal feature quality and device performance. A parametric study is carried out using three short-pulse lasers, where laser power, repetition rate and processing speed are varied to determine the laser parameters that result in high-quality features. The resulting laser patterns are characterized using optical and scanning electron microscopy, energy-dispersive x-ray spectroscopy, and electrical isolation tests between patterned regions. The underlying laser interaction and material removal mechanisms that affect the feature quality are discussed. Feature quality was found to improve both by using a multiscanning approach and an optional assist gas of air or nitrogen. Electrically isolated regions were also patterned in a cylindrical test specimen.

  12. A dual response surface optimization methodology for achieving uniform coating thickness in powder coating process

    Directory of Open Access Journals (Sweden)

    Boby John

    2015-09-01

    Full Text Available The powder coating is an economic, technologically superior and environment friendly painting technique compared with other conventional painting methods. However large variation in coating thickness can reduce the attractiveness of powder coated products. The coating thickness variation can also adversely affect the surface appearance and corrosion resistivity of the product. This can eventually lead to customer dissatisfaction and loss of market share. In this paper, the author discusses a dual response surface optimization methodology to minimize the thickness variation around the target value of powder coated industrial enclosures. The industrial enclosures are cabinets used for mounting the electrical and electronic equipment. The proposed methodology consists of establishing the relationship between the coating thickness & the powder coating process parameters and developing models for the mean and variance of coating thickness. Then the powder coating process is optimized by minimizing the standard deviation of coating thickness subject to the constraint that the thickness mean would be very close to the target. The study resulted in achieving a coating thickness mean of 80.0199 microns for industrial enclosures, which is very close to the target value of 80 microns. A comparison of the results of the proposed approach with that of existing methodologies showed that the suggested method is equally good or even better than the existing methodologies. The result of the study is also validated with a new batch of industrial enclosures.

  13. Monitoring of pellet coating process with image analysis—a feasibility study

    DEFF Research Database (Denmark)

    Kucheryavskiy, Sergey; Esbensen, Kim; Bogomolov, Andrey

    2010-01-01

    of the process samples appearance, besides measurable distances, that may be connected to the information of interest. In the present paper, the methods of image analysis were applied to at-line monitoring of fluid bed pellet coating process. The quantitative description of images of pellet samples, taken from...... different process stages, has been obtained using two different approaches: wavelet decomposition and angle measure technique (AMT). Both methods revealed a strong correlation between image features and process parameters. However, the AMT results turned out to be more accurate and stable. It has been shown...

  14. Modeling a Packed Bed Reactor Utilizing the Sabatier Process

    Science.gov (United States)

    Shah, Malay G.; Meier, Anne J.; Hintze, Paul E.

    2017-01-01

    A numerical model is being developed using Python which characterizes the conversion and temperature profiles of a packed bed reactor (PBR) that utilizes the Sabatier process; the reaction produces methane and water from carbon dioxide and hydrogen. While the specific kinetics of the Sabatier reaction on the RuAl2O3 catalyst pellets are unknown, an empirical reaction rate equation1 is used for the overall reaction. As this reaction is highly exothermic, proper thermal control is of the utmost importance to ensure maximum conversion and to avoid reactor runaway. It is therefore necessary to determine what wall temperature profile will ensure safe and efficient operation of the reactor. This wall temperature will be maintained by active thermal controls on the outer surface of the reactor. Two cylindrical PBRs are currently being tested experimentally and will be used for validation of the Python model. They are similar in design except one of them is larger and incorporates a preheat loop by feeding the reactant gas through a pipe along the center of the catalyst bed. The further complexity of adding a preheat pipe to the model to mimic the larger reactor is yet to be implemented and validated; preliminary validation is done using the smaller PBR with no reactant preheating. When mapping experimental values of the wall temperature from the smaller PBR into the Python model, a good approximation of the total conversion and temperature profile has been achieved. A separate CFD model incorporates more complex three-dimensional effects by including the solid catalyst pellets within the domain. The goal is to improve the Python model to the point where the results of other reactor geometry can be reasonably predicted relatively quickly when compared to the much more computationally expensive CFD approach. Once a reactor size is narrowed down using the Python approach, CFD will be used to generate a more thorough prediction of the reactors performance.

  15. Fluidized-Bed Coating with Sodium Sulfate and PVA-TiO2, 2. Influence of Coating Solution Viscosity, Stickiness, pH, and Droplet Diameter on Agglomeration

    DEFF Research Database (Denmark)

    Hede, Peter Dybdahl; Bach, Poul; Jensen, Anker Degn

    2009-01-01

    In the first part of this study [Hede, P. D.; Bach, P.; Jensen, A. D. Ind. Eng. Chem. Res. 2009, 49, 1914], agglomeration regime maps were developed for two types of coatings: sodium sulfate and PVA-TiO2. It was observed here how the agglomeration tendency is always lower for the salt coating...... the PVA-TiO2 coating formulation and process to achieve a low tendency of agglomeration, similar to that of the salt coating process. The best results for the PVA-TiO2 solution are obtained by substituting the PVA-TiO2 in equal amounts with Neodol 23-6.5 and further reducing the pH value in the coating...

  16. Entrapment of Rhizobium sp. by fluidized bed technique using polymers as coating materials

    Directory of Open Access Journals (Sweden)

    Diego Rivera

    2016-04-01

    Full Text Available The spray-drying technique was applied for the development of three solid formulations of Rhizobium. Sodium alginate and hydroxypropyl methylcellulose (HPMC with concentrations of 0.5 % were used as polymers. Results showed that none of the solid formulations had negative effects in vitro on the growth-promoting capacities of Rhizobium sp. G58 (p < 0.05. PCA´s first three components explained 84.5 % of the total variance. This analysis concluded that the solid formulation had not negative effects on the biological nitrogen fixation activity in vitro or on the process of nodulation in greenhouse experiments. Symbiosis between Rhizobium and the plant was effective, which suggested that, under controlled conditions, the coating process with the polymers had allowed a controlled release of the bacteria and a proper transfer of Rhizobium sp. from the microparticles to the root of the plant.

  17. Radiation cured coating containing glitter particles and process therefor

    International Nuclear Information System (INIS)

    Sachs, P.R.; Sears, J.W.

    1992-01-01

    Radiation curable coatings for use on a variety of substrates and curable by exposure to ionizing irradiation of ultraviolet light are well known. The use of urethane type coatings cured with ultraviolet light to provide protective wear layers for wall or floor tile is for instance described in U.S. Pat. No. 4,180,615. U.S. Pat. No. 3,918,393 describes a method for obtaining a non-glossy coating on various substrates by curing radiation sensitive material with ionizing irradiation or ultraviolet light in two stages. In this process the coating is partially cured in an oxygen-containing atmosphere and the curing is completed in an inert atmosphere. U.S. Pat. No. 4,122,225 discloses a method and apparatus for coating tile which involves the application of one coat of radiation curable material to an entire substrate followed by partial curing and the subsequent application and curing of a second coat or radiation curable material only on high areas of the substrate which are subject to greater than average wear. Use of pigment in radiation cured coatings on products such as floor covering which are subject to wear during use has presented substantial difficulties. Incorporation of pigment, especially enough pigment to make the coating opaque, makes the coating hard to cure and substantially reduces the thicknesses of coating which can be cured relative to a clear coating cured under the same conditions

  18. Avoiding Carbon Bed Hot Spots in Thermal Process Off-Gas Systems

    International Nuclear Information System (INIS)

    Soelberg, Nick; Enneking, Joe

    2011-01-01

    Mercury has had various uses in nuclear fuel reprocessing and other nuclear processes, and so is often present in radioactive and mixed (radioactive and hazardous) wastes. Test programs performed in recent years have shown that mercury in off-gas streams from processes that treat radioactive wastes can be controlled using fixed beds of activated sulfur-impregnated carbon, to levels low enough to comply with air emission regulations such as the Hazardous Waste Combustor (HWC) Maximum Achievable Control Technology (MACT) standards. Carbon bed hot spots or fires have occurred several times during these tests, and also during a remediation of tanks that contained mixed waste. Hot spots occur when localized areas in a carbon bed become heated to temperatures where oxidation occurs. This heating typically occurs due to heat of absorption of gas species onto the carbon, but it can also be caused through external means such as external heaters used to heat the carbon bed vessel. Hot spots, if not promptly mitigated, can grow into bed fires. Carbon bed hot spots and fires must be avoided in processes that treat radioactive and mixed waste. Hot spots are detected by (a) monitoring in-bed and bed outlet gas temperatures, and (b) more important, monitoring of bed outlet gas CO concentrations. Hot spots are mitigated by (a) designing for appropriate in-bed gas velocity, for avoiding gas flow maldistribution, and for sufficient but not excessive bed depth, (b) appropriate monitoring and control of gas and bed temperatures and compositions, and (c) prompt implementation of corrective actions if bed hot spots are detected. Corrective actions must be implemented quickly if bed hot spots are detected, using a graded approach and sequence starting with corrective actions that are simple, quick, cause the least impact to the process, and are easiest to recover from.

  19. Use of soft hydrothermal processing to improve and recycle bedding for laboratory animals.

    Science.gov (United States)

    Miyamoto, T; Li, Z; Kibushi, T; Yamasaki, N; Kasai, N

    2008-10-01

    Cage bedding for laboratory rodents can influence animal wellbeing and thus the experimental data. In addition, a large amount of used bedding containing excrement is discharged as medical waste from life science institutes and breeding companies. We developed a ground-breaking system to improve fresh bedding and recycle used bedding by applying a soft hydrothermal process with high-temperature and high-pressure dry steam. The system removes both harmful organic components and aromatic hydrocarbons that can affect animals' metabolism. The purpose of the present study was to evaluate the chemical and physical properties of the improved fresh bedding and the recycled used bedding treated by the system. The results showed that 68-99% of the predominant aromatic hydrocarbons were removed from fresh bedding treated at 0.35 MPa and 140 degrees C for 120 min ('improved bedding'). In addition, 59.4-99.0% of predominant harmful organic compounds derived from excrement were removed from used bedding treated at 0.45 MPa and 150 degrees C for 60 min ('recycled bedding'). The soft hydrothermal treatment increased the number of acidic functional groups on the bedding surface and gave it the high adsorptive efficiency of ammonia gas. Harmful substances such as microorganisms, heavy metals and pesticides decreased below the detection limit. The results clearly showed that the improved and recycled bedding is safer for laboratory rodents and has the potential to ameliorate conditions in primary and secondary enclosures (e.g. cages and animal rooms) used for maintaining laboratory animals. This process may be one of the most advanced techniques in providing an alternative to softwood and other bedding, economizing through the recycling of used bedding and reducing bedding waste from animal facilities.

  20. Vanadium carbide coatings: deposition process and properties

    International Nuclear Information System (INIS)

    Borisova, A.; Borisov, Y.; Shavlovsky, E.; Mits, I.; Castermans, L.; Jongbloed, R.

    2001-01-01

    Vanadium carbide coatings on carbon and alloyed steels were produced by the method of diffusion saturation from the borax melt. Thickness of the vanadium carbide layer was 5-15 μm, depending upon the steel grade and diffusion saturation parameters. Microhardness was 20000-28000 MPa and wear resistance of the coatings under conditions of end face friction without lubrication against a mating body of WC-2Co was 15-20 times as high as that of boride coatings. Vanadium carbide coatings can operate in air at a temperature of up to 400 o C. They improve fatigue strength of carbon steels and decrease the rate of corrosion in sea and fresh water and in acid solutions. The use of vanadium carbide coatings for hardening of various types of tools, including cutting tools, allows their service life to be extended by a factor of 3 to 30. (author)

  1. Achieving Control of Coating Process in your Foundry

    DEFF Research Database (Denmark)

    Di Muoio, G. L.; Tiedje, N. S.

    2015-01-01

    process is prerequisite for a stable drying process. In this study, we analyse the effect of different variables on the coating layer properties. We start by considering four critical variables identified in a previous study such as sand compaction, coating density, dipping time and gravity and then we...

  2. Process engineering of ceramic composite coatings for fuel cell systems

    Energy Technology Data Exchange (ETDEWEB)

    Li, G.; Kim, H.; Chen, M.; Yang, Q.; Troczynski, T. [British Columbia Univ., Vancouver, BC (Canada). Dept. of Metals and Materials Engineering

    2003-07-01

    Researchers at UBCeram at the Department of Metals and Materials Engineering at the University of British Columbia have developed a technology to chemically bond composite sol-gel (CB-CSG) coating onto metallic surfaces of complex or concave shapes. The process has been optimized for electrically resistive coatings and corrosion-resistant coatings. The CSG is sprayed onto metallic surfaces and is heat-treated at 300 degrees C to partially dehydrate the hydroxides. The CSG film is then chemically bonded through reaction of active alumina with metal phosphates, such as aluminium phosphate. A new chromate-free process is being developed to address the issue of coatings porosity. The electrodeposition technique involves polymer particles mixed with suspended fine alumina particles which are co-deposited by electrophoretic means or by electrocoagulation. The composite e-coatings have excellent mechanical properties and are being considered as a protective coating for various components of fuel cell systems. 9 refs., 7 figs.

  3. Application of process tomography in gas-solid fluidised beds in different scales and structures

    Science.gov (United States)

    Wang, H. G.; Che, H. Q.; Ye, J. M.; Tu, Q. Y.; Wu, Z. P.; Yang, W. Q.; Ocone, R.

    2018-04-01

    Gas-solid fluidised beds are commonly used in particle-related processes, e.g. for coal combustion and gasification in the power industry, and the coating and granulation process in the pharmaceutical industry. Because the operation efficiency depends on the gas-solid flow characteristics, it is necessary to investigate the flow behaviour. This paper is about the application of process tomography, including electrical capacitance tomography (ECT) and microwave tomography (MWT), in multi-scale gas-solid fluidisation processes in the pharmaceutical and power industries. This is the first time that both ECT and MWT have been applied for this purpose in multi-scale and complex structure. To evaluate the sensor design and image reconstruction and to investigate the effects of sensor structure and dimension on the image quality, a normalised sensitivity coefficient is introduced. In the meantime, computational fluid dynamic (CFD) analysis based on a computational particle fluid dynamic (CPFD) model and a two-phase fluid model (TFM) is used. Part of the CPFD-TFM simulation results are compared and validated by experimental results from ECT and/or MWT. By both simulation and experiment, the complex flow hydrodynamic behaviour in different scales is analysed. Time-series capacitance data are analysed both in time and frequency domains to reveal the flow characteristics.

  4. Comments on process of duplex coatings on aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Samir H.A.; QIAN Han-cheng(钱翰城); XIA Bo-cai(夏伯才); WU Shi-ming(吴仕明)

    2004-01-01

    Despite the great achievements made in improvement of wear resistance properties of aluminum alloys,their applications in heavy surface load-bearing are limited. Single coating is insufficient to produce the desired combination of surface properties. These problems can be solved through the duplex coatings. The aim of the present study is to overview the research advances on processes of duplex coatings on aluminum alloys combined with micro plasma oxidation process and with other modern processes such as physical vapour deposition and plasma assisted chemical vapour deposition and also to evaluate the performance of micro plasma oxidation coatings in improving the load-bearing, friction and wear resistance properties of aluminum alloys in comparison with other coatings. Wherein, a more detailed presentation of the processes and their performances and disadvantages are given as well.

  5. Superhydrophobic coatings for aluminium surfaces synthesized by chemical etching process

    Directory of Open Access Journals (Sweden)

    Priya Varshney

    2016-10-01

    Full Text Available In this paper, the superhydrophobic coatings on aluminium surfaces were prepared by two-step (chemical etching followed by coating and one-step (chemical etching and coating in a single step processes using potassium hydroxide and lauric acid. Besides, surface immersion time in solutions was varied in both processes. Wettability and surface morphologies of treated aluminium surfaces were characterized using contact angle measurement technique and scanning electron microscopy, respectively. Microstructures are formed on the treated aluminium surfaces which lead to increase in contact angle of the surface (>150°. Also on increasing immersion time, contact angle further increases due to increase in size and depth of microstructures. Additionally, these superhydrophobic coatings show excellent self-cleaning and corrosion-resistant behavior. Water jet impact, floatation on water surface, and low temperature condensation tests assert the excellent water-repellent nature of coatings. Further, coatings are to be found mechanically, thermally, and ultraviolet stable. Along with, these coatings are found to be excellent regeneration ability as verified experimentally. Although aforesaid both processes generate durable and regenerable superhydrophobic aluminium surfaces with excellent self-cleaning, corrosion-resistant, and water-repellent characteristics, but one-step process is proved more efficient and less time consuming than two-step process and promises to produce superhydrophobic coatings for industrial applications.

  6. Applications of edible films and coatings to processed foods

    Science.gov (United States)

    Edible coatings have been successfully applied in processed foods such as meat, cereals, confectionaries, dried fruits, nuts and fresh and fresh-cut fruits and vegetables. These coatings are used to improve the quality and shelf-life of foods. Furthermore, different food ingredients, derived from ...

  7. Fluid bed direct denitration process for plutonium nitrate to oxide conversion

    International Nuclear Information System (INIS)

    Souply, K.R.; Neal, D.H.

    1977-01-01

    The fluid bed direct-denitration process appears feasible for reprocessing Light Water Reactor fuel. Considerable experience with the fluid bed process exists in the denitration of uranyl nitrate and it shows promise for use in the denitration of plutonium nitrate. The process will require some development work before it can be used in a production-size facility. This report describes a fluid bed direct-denitration process for converting plutonium nitrate to plutonium oxide, and the information should be used when making comparisons of alternative processes or as a basis for further detailed studies

  8. Sorting it out: bedding particle size and nesting material processing method affect nest complexity.

    Science.gov (United States)

    Robinson-Junker, Amy; Morin, Amelia; Pritchett-Corning, Kathleen; Gaskill, Brianna N

    2017-04-01

    As part of routine husbandry, an increasing number of laboratory mice receive nesting material in addition to standard bedding material in their cages. Nesting material improves health outcomes and physiological performance in mice that receive it. Providing usable nesting material uniformly and efficiently to various strains of mice remains a challenge. The aim of this study was to determine how bedding particle size, method of nesting material delivery, and processing of the nesting material before delivery affected nest building in mice of strong (BALB/cAnNCrl) and weak (C3H/HeNCrl) gathering abilities. Our data suggest that processing nesting material through a grinder in conjunction with bedding material, although convenient for provision of bedding with nesting material 'built-in', negatively affects the integrity of the nesting material and subsequent nest-building outcomes. We also found that C3H mice, previously thought to be poor nest builders, built similarly scored nests to those of BALB/c mice when provided with unprocessed nesting material. This was true even when nesting material was mixed into the bedding substrate. We also observed that when nesting material was mixed into the bedding substrate, mice of both strains would sort their bedding by particle size more often than if it were not mixed in. Our findings support the utility of the practice of distributing nesting material mixed in with bedding substrate, but not that of processing the nesting material with the bedding in order to mix them.

  9. Operating Characteristics of a Continuous Two-Stage Bubbling Fluidized-Bed Process

    International Nuclear Information System (INIS)

    Youn, Pil-Sang; Choi, Jeong-Hoo

    2014-01-01

    Flow characteristics and the operating range of gas velocity was investigated for a two-stage bubbling fluidized-bed (0.1 m-i.d., 1.2 m-high) that had continuous solids feed and discharge. Solids were fed in to the upper fluidized-bed and overflowed into the bed section of the lower fluidized-bed through a standpipe (0.025 m-i.d.). The standpipe was simply a dense solids bed with no mechanical or non-mechanical valves. The solids overflowed the lower bed for discharge. The fluidizing gas was fed to the lower fluidized-bed and the exit gas was also used to fluidize the upper bed. Air was used as fluidizing gas and mixture of coarse (<1000 μm in diameter and 3090 kg/m 3 in apparent density) and fine (<100 μm in diameter and 4400 kg/m 3 in apparent density) particles were used as bed materials. The proportion of fine particles was employed as the experimental variable. The gas velocity of the lower fluidized-bed was defined as collapse velocity in the condition that the standpipe was emptied by upflow gas bypassing from the lower fluidized-bed. It could be used as the maximum operating velocity of the present process. The collapse velocity decreased after an initial increase as the proportion of fine particles increased. The maximum took place at the proportion of fine particles 30%. The trend of the collapse velocity was similar with that of standpipe pressure drop. The collapse velocity was expressed as a function of bulk density of particles and voidage of static bed. It increased with an increase of bulk density, however, decreased with an increase of voidage of static bed

  10. Biofluid process: fluidised-bed gasification of biomass

    Energy Technology Data Exchange (ETDEWEB)

    Dittrich, A. [ATEKO a.s., Hradec Kralove (Czech Republic)

    1996-12-31

    Fluidised-bed gasification of biomass was developed by ATEKO by using long-term experience from coal gasification. An experimental unit was built and a number of tests, first with sawdust gasification, were carried out. A gas combustion engine combined with a power generator was installed and operated in power production. (orig.)

  11. Biofluid process: fluidised-bed gasification of biomass

    Energy Technology Data Exchange (ETDEWEB)

    Dittrich, A [ATEKO a.s., Hradec Kralove (Czech Republic)

    1997-12-31

    Fluidised-bed gasification of biomass was developed by ATEKO by using long-term experience from coal gasification. An experimental unit was built and a number of tests, first with sawdust gasification, were carried out. A gas combustion engine combined with a power generator was installed and operated in power production. (orig.)

  12. Monitoring tablet surface roughness during the film coating process

    DEFF Research Database (Denmark)

    Seitavuopio, Paulus; Heinämäki, Jyrki; Rantanen, Jukka

    2006-01-01

    The purpose of this study was to evaluate the change of surface roughness and the development of the film during the film coating process using laser profilometer roughness measurements, SEM imaging, and energy dispersive X-ray (EDX) analysis. Surface roughness and texture changes developing during...... the process of film coating tablets were studied by noncontact laser profilometry and scanning electron microscopy (SEM). An EDX analysis was used to monitor the magnesium stearate and titanium dioxide of the tablets. The tablet cores were film coated with aqueous hydroxypropyl methylcellulose, and the film...... coating was performed using an instrumented pilot-scale side-vented drum coater. The SEM images of the film-coated tablets showed that within the first 30 minutes, the surface of the tablet cores was completely covered with a thin film. The magnesium signal that was monitored by SEM-EDX disappeared after...

  13. Coatings for minimally processed fruits and vegetables

    Science.gov (United States)

    Fresh-cut fruit and vegetables are gaining increasing popularity and market share. Techniques to enhance stability of fresh cut produce are reviewed. Among these techniques, edibles coatings can provide protection against dehydration, microbial decay and decrease events related to physiological sene...

  14. Anti-reflection coatings applied by acid leaching process

    Science.gov (United States)

    Pastirik, E.

    1980-01-01

    The Magicote C process developed by S.M. Thompsen was evaluated for use in applying an antireflective coating to the cover plates of solar panels. The process uses a fluosilicic acid solution supersaturated with silica at elevated temperature to selectively attack the surface of soda-lime glass cover plates and alter the physical and chemical composition of a thin layer of glass. The altered glass layer constitutes an antireflective coating. The process produces coatings of excellent optical quality which possess outstanding resistance to soiling and staining. The coatings produced are not resistant to mechanical abrasion and are attacked to some extent by glass cleansers. Control of the filming process was found to be difficult.

  15. Anodization process produces opaque, reflective coatings on aluminum

    Science.gov (United States)

    1965-01-01

    Opaque, reflective coatings are produced on aluminum articles by an anodizing process wherein the anodizing bath contains an aqueous dispersion of finely divided insoluble inorganic compounds. These particles appear as uniformly distributed occlusions in the anodic deposit on the aluminum.

  16. Novel Chemical Process for Producing Chrome Coated Metal

    OpenAIRE

    Pelar, Christopher; Greenaway, Karima; Zea, Hugo; Wu, Chun-Hsien; Luhrs, Claudia C.; Phillips, Jonathan

    2018-01-01

    The article of record as published may be found at http://dx.doi.org/10.3390/ma11010078 This work demonstrates that a version of the Reduction Expansion Synthesis (RES) process, Cr-RES, can create a micron scale Cr coating on an iron wire. The process involves three steps. I. A paste consisting of a physical mix of urea, chrome nitrate or chrome oxide, and water is prepared. II. An iron wire is coated by dipping. III. The coated, and dried, wire is heated to ~800 ◦C for 10 min in a tube fu...

  17. Controlling the Release of Indomethacin from Glass Solutions Layered with a Rate Controlling Membrane Using Fluid-Bed Processing. Part 1: Surface and Cross-Sectional Chemical Analysis.

    Science.gov (United States)

    Dereymaker, Aswin; Scurr, David J; Steer, Elisabeth D; Roberts, Clive J; Van den Mooter, Guy

    2017-04-03

    Fluid bed coating has been shown to be a suitable manufacturing technique to formulate poorly soluble drugs in glass solutions. Layering inert carriers with a drug-polymer mixture enables these beads to be immediately filled into capsules, thus avoiding additional, potentially destabilizing, downstream processing. In this study, fluid bed coating is proposed for the production of controlled release dosage forms of glass solutions by applying a second, rate controlling membrane on top of the glass solution. Adding a second coating layer adds to the physical and chemical complexity of the drug delivery system, so a thorough understanding of the physical structure and phase behavior of the different coating layers is needed. This study aimed to investigate the surface and cross-sectional characteristics (employing scanning electron microscopy (SEM) and time of flight secondary ion mass spectrometry (ToF-SIMS)) of an indomethacin-polyvinylpyrrolidone (PVP) glass solution, top-coated with a release rate controlling membrane consisting of either ethyl cellulose or Eudragit RL. The implications of the addition of a pore former (PVP) and the coating medium (ethanol or water) were also considered. In addition, polymer miscibility and the phase analysis of the underlying glass solution were investigated. Significant differences in surface and cross-sectional topography of the different rate controlling membranes or the way they are applied (solution vs dispersion) were observed. These observations can be linked to the polymer miscibility differences. The presence of PVP was observed in all rate controlling membranes, even if it is not part of the coating solution. This could be attributed to residual powder presence in the coating chamber. The distribution of PVP among the sample surfaces depends on the concentration and the rate controlling polymer used. Differences can again be linked to polymer miscibility. Finally, it was shown that the underlying glass solution layer

  18. The relative contribution of near-bed vs. intragravel horizontal transport to fine sediment accumulation processes in river gravel beds

    Science.gov (United States)

    Casas-Mulet, Roser; Lakhanpal, Garima; Stewardson, Michael J.

    2018-02-01

    Understanding flow-sediment interactions is important for comprehending river functioning. Fine sediment accumulation processes, in particular, have key implications for ecosystem health. However, the amount of fines generated by intragravel flows and later accumulated in gravel streambeds may have been underestimated, as the hydraulic-related driving transport mechanisms in play are not clearly identified. Specifically, the relative contribution of fines from upper vs. lower sediment layers in gravel beds is not well understood. By recreating flooded and dewatered conditions in an experimental flume filled with natural sediment, we estimated such contributions by observing and collecting intragravel transported fines that were later accumulated into a void in the middle of the sediment matrix. Near-bed transport in the upper sediment layers (named Brinkman load) during flooded conditions accounted for most (90%) of the accumulated fines. Intragravel transport in the lower sediment layers (named Interstitial load) was the sole source of transport and accumulation during dewatered conditions with steeper hydraulic gradients. Interstitial load accounted for 10% of the total transport during flooded conditions. Although small, such estimations demonstrate that hydraulic-gradient transport in the lower sediment layers occurs in spite of the contradicting analytical assessments. We provide a case study to challenge the traditional approaches of assessing intragravel transport, and a useful framework to understand the origin and relative contribution of fine sediment accumulation in gravel beds. Such knowledge will be highly useful for the design of monitoring programs aiding river management, particularly in regulated rivers.

  19. Processes for coating or sealing electronic components with synthetic varnishes

    International Nuclear Information System (INIS)

    Farrugia, M.; Allard, M.

    1981-01-01

    A method of coating or sealing electrical or electronic components with a synthetic resin composition is described which consists of moving each component along a fixed path through a coating station at which at least one surface of the component receives a coating of synthetic resin and then moving each component through a beam of ionising radiation (ultra-violet or beta radiation) for a sufficient time to induce polymerisation of the resin. Suitable resin compositions for the process are listed. (U.K.)

  20. Development of a trickle bed reactor of electro-Fenton process for wastewater treatment.

    Science.gov (United States)

    Lei, Yangming; Liu, Hong; Shen, Zhemin; Wang, Wenhua

    2013-10-15

    To avoid electrolyte leakage and gas bubbles in the electro-Fenton (E-Fenton) reactors using a gas diffusion cathode, we developed a trickle bed cathode by coating a layer composed of carbon black and polytetrafluoroethylene (C-PTFE) onto graphite chips instead of carbon cloth. The trickle bed cathode was optimized by single-factor and orthogonal experiments, in which carbon black, PTFE, and a surfactant were considered as the determinant of the performance of graphite chips. In the reactor assembled by the trickle bed cathode, H2O2 was generated with a current of 0.3A and a current efficiency of 60%. This performance was attributed to the fine distribution of electrolyte and air, as well as the effective oxygen transfer from the gas phase to the electrolyte-cathode interface. In terms of H2O2 generation and current efficiency, the developed trickle bed reactor had a performance comparable to that of the conventional E-Fenton reactor using a gas diffusion cathode. Further, 123 mg L(-1) of reactive brilliant red X-3B in aqueous solution was decomposed in the optimized trickle bed reactor as E-Fenton reactor. The decolorization ratio reached 97% within 20 min, and the mineralization reached 87% within 3h. Copyright © 2013 Elsevier B.V. All rights reserved.

  1. Processing and properties of electrodeposited layered surface coatings

    DEFF Research Database (Denmark)

    Horsewell, Andy

    1998-01-01

    Hard chromium, produced by conventional dir ect curl ent (DC) electrodeposition, cannot be deposited to thicknesses gl enter than about 5 mu m because of the buildup of processing stresses which cause channel cracks in the coating. Much thicker chromium coatings map be produced by depositing a la...... geometry is almost always analogous to bending, and fracture resistance is provided through deviation of the channel crack by weak interfaces, resulting in 'terrace cracking'....

  2. An Application of X-ray Fluorescence as Process Analytical Technology (PAT) to Monitor Particle Coating Processes.

    Science.gov (United States)

    Nakano, Yoshio; Katakuse, Yoshimitsu; Azechi, Yasutaka

    2018-03-30

    An attempt to apply X-ray Fluorescence (XRF) analysis to evaluate small particle coating process as a Process Analytical Technologies (PAT) was made. The XRF analysis was used to monitor coating level in small particle coating process with at-line manner. The small particle coating process usually consists of multiple coating processes. This study was conducted by a simple coating particles prepared by first coating of a model compound (DL-methionine) and second coating by talc on spherical microcrystalline cellulose cores. The particles with two layered coating are enough to demonstrate the small particle coating process. From the result by the small particle coating process, it was found that the XRF signal played different roles, resulting that XRF signals by first coating (layering) and second coating (mask coating) could demonstrate the extent with different mechanisms for the coating process. Furthermore, the particle coating of the different particle size has also been investigated to evaluate size effect of these coating processes. From these results, it was concluded that the XRF could be used as a PAT in monitoring particle coating processes and become powerful tool in pharmaceutical manufacturing.

  3. Development of second-generation pressurized fluidized bed combustion process

    Energy Technology Data Exchange (ETDEWEB)

    Wolowodiuk, W.; Robertson, A. [Foster Wheeler Development Corp., Livingston, NJ (United States); Bonk, D. [Dept. of Energy, Morgantown, WV (United States)

    1995-12-01

    Under the sponsorship of the United States Department of Energy, Foster Wheeler Development Corporation, and its team members, Westinghouse, Gilbert/Commonwealth, and the Institute of Gas Technology are developing second-generation pressurized fluidized bed combustion technology capable of achieving net plant efficiency in excess of 45 percent based on the higher heating value of the coal. A three-phase program entails design and costing of a 500 MWe power plant and identification of developments needed to commercialize this technology (Phase 1), testing of individual components (Phase 2), and finally testing these components in an integrated mode (Phase 3). This paper briefly describes the results of the first two phases as well as the progress on the third phase. Since other projects which use the same technology are in construction or in negotiation stages-namely, the Power System Development Facility and the Four Rivers Energy Modernization Projects-brief descriptions of these are also included.

  4. Application of a tablet film coating model to define a process-imposed transition boundary for robust film coating.

    Science.gov (United States)

    van den Ban, Sander; Pitt, Kendal G; Whiteman, Marshall

    2018-02-01

    A scientific understanding of interaction of product, film coat, film coating process, and equipment is important to enable design and operation of industrial scale pharmaceutical film coating processes that are robust and provide the level of control required to consistently deliver quality film coated product. Thermodynamic film coating conditions provided in the tablet film coating process impact film coat formation and subsequent product quality. A thermodynamic film coating model was used to evaluate film coating process performance over a wide range of film coating equipment from pilot to industrial scale (2.5-400 kg). An approximate process-imposed transition boundary, from operating in a dry to a wet environment, was derived, for relative humidity and exhaust temperature, and used to understand the impact of the film coating process on product formulation and process control requirements. This approximate transition boundary may aid in an enhanced understanding of risk to product quality, application of modern Quality by Design (QbD) based product development, technology transfer and scale-up, and support the science-based justification of critical process parameters (CPPs).

  5. Infiltration processing of metal matrix composites using coated ceramic particulates

    Science.gov (United States)

    Leon-Patino, Carlos Alberto

    2001-07-01

    A new process was developed to fabricate particulate metal matrix composites (MMCs). The process involves three steps: (1) modifying the particulate surface by metal coating, (2) forming a particulate porous compact; and (3) introducing metal into the channel network by vacuum infiltration. MMCs with different reinforcements, volume fractions, and sizes can be produced by this technique. Powders of alumina and silicon carbide were successfully coated with nickel and copper in preparation for infiltration with molten aluminum. Electroless Ni and Cu deposition was used since it enhances the wettability of the reinforcements for composite fabrication. While Cu deposits were polycrystalline, traces of phosphorous co-deposited from the electroless bath gave an amorphous Ni-P coating. The effect of metal coating on wetting behavior was evaluated at 800°C on plain and metal-coated ceramic plates using a sessile drop technique. The metallic films eliminated the non-wetting behavior of the uncoated ceramics, leading to equilibrium contact angles in the order of 12° and below 58° for Ni and Cu coated ceramics, respectively. The spreading data indicated that local diffusion at the triple junction was the governing mechanism of the wetting process. Precipitation of intermetallic phases in the drop/ceramic interface delayed the formation of Al4C3. Infiltration with molten Al showed that the coated-particulates are suitable as reinforcing materials for fabricating MMCs, giving porosity-free components with a homogeneously distributed reinforcing phase. The coating promoted easy metal flow through the preform, compared to the non-infiltration behavior of the uncoated counterparts. Liquid state diffusion kinetics due to temperature dependent viscosity forces controlled the infiltration process. Microstructural analysis indicated the formation of intermetallic phases such as CuAl 2, in the case of Cu coating, and Ni2Al3 and NiAl 3 when Ni-coated powders were infiltrated. The

  6. Dehydration processes using membranes with hydrophobic coating

    Science.gov (United States)

    Huang, Yu; Baker, Richard W; Aldajani, Tiem; Ly, Jennifer

    2013-07-30

    Processes for removing water from organic compounds, especially polar compounds such as alcohols. The processes include a membrane-based dehydration step, using a membrane that has a dioxole-based polymer selective layer or the like and a hydrophilic selective layer, and can operate even when the stream to be treated has a high water content, such as 10 wt % or more. The processes are particularly useful for dehydrating ethanol.

  7. Plasma assisted surface coating/modification processes: An emerging technology

    Science.gov (United States)

    Spalvins, T.

    1986-01-01

    A broad understanding of the numerous ion or plasma assisted surface coating/modification processes is sought. An awareness of the principles of these processes is needed before discussing in detail the ion nitriding technology. On the basis of surface modifications arising from ion or plasma energizing and interactions, it can be broadly classified as deposition of distinct overlay coatings (sputtering-dc, radio frequency, magnetron, reactive; ion plating-diode, triode) and surface property modification without forming a discrete coating (ion implantation, ion beam mixing, laser beam irradiation, ion nitriding, ion carburizing, plasma oxidation). These techniques offer a great flexibility and are capable in tailoring desirable chemical and structural surface properties independent of the bulk properties.

  8. Plasma assisted surface coating/modification processes - An emerging technology

    Science.gov (United States)

    Spalvins, T.

    1987-01-01

    A broad understanding of the numerous ion or plasma assisted surface coating/modification processes is sought. An awareness of the principles of these processes is needed before discussing in detail the ion nitriding technology. On the basis of surface modifications arising from ion or plasma energizing and interactions, it can be broadly classified as deposition of distinct overlay coatings (sputtering-dc, radio frequency, magnetron, reactive; ion plating-diode, triode) and surface property modification without forming a discrete coating (ion implantation, ion beam mixing, laser beam irradiation, ion nitriding, ion carburizing, plasma oxidation. These techniques offer a great flexibility and are capable in tailoring desirable chemical and structural surface properties independent of the bulk properties.

  9. Inert carrier drying and coating process

    International Nuclear Information System (INIS)

    1980-01-01

    An inert carrier process is described for drying radioactive (particularly low level) waste material and for incorporating the dry material into a binder matrix from which the dried material will not be leached. Experimental details, and examples of the carrier and binder materials, are given. (U.K.)

  10. Tetrafluoride uranium pilot plant in operation at IEA, using the moving bed process

    International Nuclear Information System (INIS)

    Franca Junior, J.M.

    1975-01-01

    A UF 4 pilot plant, in operation at IEA, using the moving bed process is reported. UO 3 obtained from the thermal decomposition of ADU is used as a starting material in this pilot plant. The type of equipment and the process are both described. Ammonia gas (NH 3 ) was used in the reduction operation and anhydrous hydrofluoric acid (HF) in the hydrofluorination step

  11. Silica coating of nanoparticles by the sonogel process.

    Science.gov (United States)

    Chen, Quan; Boothroyd, Chris; Tan, Gim Hong; Sutanto, Nelvi; Soutar, Andrew McIntosh; Zeng, Xian Ting

    2008-02-05

    A modified aqueous sol-gel route was developed using ultrasonic power for the silica coating of indium tin oxide (ITO) nanoparticles. In this approach, organosilane with an amino functional group was first used to cover the surface of as-received nanoparticles. Subsequent silica coating was initiated and sustained under power ultrasound irradiation in an aqueous mixture of surface-treated particles and epoxy silane. This process resulted in a thin but homogeneous coverage of silica on the particle surface. Particles coated with a layer of silica show better dispersability in aqueous and organic media compared with the untreated powder. Samples were characterized by high-resolution transmission electron microscopy (HRTEM), X-ray photoelectron spectroscopy (XPS), and the zeta potential.

  12. Development of the fluidized bed thermal treatment process for treating mixed waste

    International Nuclear Information System (INIS)

    Semones, G.B.; Williams, P.M.; Stiefvater, S.P.; Mitchell, D.L.; Roecker, B.D.

    1993-01-01

    A fluidized bed system is being developed at Rocky Flats for the treatment of mixed waste (a mixture of radioactive and chemically hazardous waste). The current program builds on experience gained in the 1970's and 1980's in tests with bench-scale, pilot-scale, and demonstration-scale fluidized bed systems. The system operates at low temperatures (∼ 525--600 degree C) which eliminates many of the disadvantages associated with high temperature thermal treatment processes. The process has shown the ability to destroy polychlorinated biphenyls (PCB's) with 99.9999% (''six-nines'') destruction efficiency in tests monitored by the Environmental Protection Agency (EPA). The bed makes use of in situ neutralization of acidic off-gases by incorporating sodium carbonate (Na 2 CO 3 ) in the bed media. This eliminates using wet scrubbers to treat the off-gas; these produce a high volume of secondary waste. Once in operation, it is expected that the fluidized bed process will yield up to a 40:1 reduction in the volume of the waste

  13. Photocatalytic Active Coatings for Lignin Degradation in a Continuous Packed Bed Reactor

    Directory of Open Access Journals (Sweden)

    Colin Awungacha Lekelefac

    2014-01-01

    Full Text Available The synthesis of immobilized catalyst on porous glass support material via the sol-gel route is reported. TiO2-P25-SiO2 + Pt, TiO2-P25-SiO2, TiOSO4_30.6 wt%, and ZnO + TiO2-P25-SiO2 catalysts were synthesized and a comparative study is done regarding morphology of coatings, degradation rates, reaction rates, dissolved carbon (DC, formation of peaks, and fluorescence of products formed from the photocatalytic degradation of lignin sulfonate obtained from a local paper plant. Through simultaneous reaction-extraction pathways applying dialysis filtration and highly porous polystyrene divinylbenzene adsorbent resin (HR-P for solid phase extraction (SPE, an attempt has been made to isolate smaller molecules produced from photocatalytic degradation. Moreover relatively high lignin sulfonate (0.5 g/L concentrations are used in the reactions. UV-Vis spectroscopy revealed a faster reduction in the concentration values for the aliphatic moiety compared to the aromatic moiety. Peaks were observed by both fluorescence spectroscopy and HPLC suggesting the production of new substances and fluorophores.

  14. Bed models for solid fuel conversion process in grate-fired boilers

    DEFF Research Database (Denmark)

    Costa, M.; Massarotti, N.; Indrizzi, V.

    2013-01-01

    -chemical processes are divided in two successive sections: drying and conversion (which includes pyrolysis, gasification and combustion). The second model is an empirical 1D approach. The two models need input data such as composition, temperature and feeding rate of biomass and primary air. Temperature, species...... to describe the thermo-chemical conversion process of a solid fuel bed in a grate-fired boiler is presented. In this work both models consider the incoming solid fuel as subjected to drying, pyrolysis, gasification and combustion. In the first approach the biomass bed is treated as a 0D system, but the thermo...... concentrations and velocity of the producer gas leaving the fuel bed provided by the two models are compared. A sensitivity analysis with respect to mass flow rate of the primary air is also performed, as well as a further comparison regarding the dependence of the producer gas properties on the initial moisture...

  15. Overview of PAT process analysers applicable in monitoring of film coating unit operations for manufacturing of solid oral dosage forms.

    Science.gov (United States)

    Korasa, Klemen; Vrečer, Franc

    2018-01-01

    Over the last two decades, regulatory agencies have demanded better understanding of pharmaceutical products and processes by implementing new technological approaches, such as process analytical technology (PAT). Process analysers present a key PAT tool, which enables effective process monitoring, and thus improved process control of medicinal product manufacturing. Process analysers applicable in pharmaceutical coating unit operations are comprehensibly described in the present article. The review is focused on monitoring of solid oral dosage forms during film coating in two most commonly used coating systems, i.e. pan and fluid bed coaters. Brief theoretical background and critical overview of process analysers used for real-time or near real-time (in-, on-, at- line) monitoring of critical quality attributes of film coated dosage forms are presented. Besides well recognized spectroscopic methods (NIR and Raman spectroscopy), other techniques, which have made a significant breakthrough in recent years, are discussed (terahertz pulsed imaging (TPI), chord length distribution (CLD) analysis, and image analysis). Last part of the review is dedicated to novel techniques with high potential to become valuable PAT tools in the future (optical coherence tomography (OCT), acoustic emission (AE), microwave resonance (MR), and laser induced breakdown spectroscopy (LIBS)). Copyright © 2017 Elsevier B.V. All rights reserved.

  16. Novel Chemical Process for Producing Chrome Coated Metal

    Directory of Open Access Journals (Sweden)

    Christopher Pelar

    2018-01-01

    Full Text Available This work demonstrates that a version of the Reduction Expansion Synthesis (RES process, Cr-RES, can create a micron scale Cr coating on an iron wire. The process involves three steps. I. A paste consisting of a physical mix of urea, chrome nitrate or chrome oxide, and water is prepared. II. An iron wire is coated by dipping. III. The coated, and dried, wire is heated to ~800 °C for 10 min in a tube furnace under a slow flow of nitrogen gas. The processed wires were then polished and characterized, primarily with scanning electron microscopy (SEM. SEM indicates the chrome layer is uneven, but only on the scale of a fraction of a micron. The evidence of porosity is ambiguous. Elemental mapping using SEM electron microprobe that confirmed the process led to the formation of a chrome metal layer, with no evidence of alloy formation. Additionally, it was found that thickness of the final Cr layer correlated with the thickness of the precursor layer that was applied prior to the heating step. Potentially, this technique could replace electrolytic processing, a process that generates carcinogenic hexavalent chrome, but further study and development is needed.

  17. Novel Chemical Process for Producing Chrome Coated Metal.

    Science.gov (United States)

    Pelar, Christopher; Greenaway, Karima; Zea, Hugo; Wu, Chun-Hsien; Luhrs, Claudia C; Phillips, Jonathan

    2018-01-05

    This work demonstrates that a version of the Reduction Expansion Synthesis (RES) process, Cr-RES, can create a micron scale Cr coating on an iron wire. The process involves three steps. I. A paste consisting of a physical mix of urea, chrome nitrate or chrome oxide, and water is prepared. II. An iron wire is coated by dipping. III. The coated, and dried, wire is heated to ~800 °C for 10 min in a tube furnace under a slow flow of nitrogen gas. The processed wires were then polished and characterized, primarily with scanning electron microscopy (SEM). SEM indicates the chrome layer is uneven, but only on the scale of a fraction of a micron. The evidence of porosity is ambiguous. Elemental mapping using SEM electron microprobe that confirmed the process led to the formation of a chrome metal layer, with no evidence of alloy formation. Additionally, it was found that thickness of the final Cr layer correlated with the thickness of the precursor layer that was applied prior to the heating step. Potentially, this technique could replace electrolytic processing, a process that generates carcinogenic hexavalent chrome, but further study and development is needed.

  18. Processing and optimization of functional ceramic coatings and inorganic nanomaterials

    Science.gov (United States)

    Nyutu, Edward Kennedy G.

    Processing of functional inorganic materials including zero (0-D) dimensional (e.g. nanoparticles), 1-D (nanorods, nanofibers), and 2-D (films/coating) structures is of fundamental and technological interest. This research will have two major sections. The first part of section one focuses on the deposition of silicon dioxide onto a pre-deposited molybdenum disilicide coating on molybdenum substrates for both high (>1000 °C) and moderate (500-600 °C) temperature oxidation protection. Chemical vapor deposition (CVD/MOCVD) techniques will be utilized to deposit the metal suicide and oxide coatings. The focus of this study will be to establish optimum deposition conditions and evaluate the metal oxide coating as oxidation - thermal barriers for Mo substrates under both isothermal (static) and cyclic oxidation conditions. The second part of this section will involve a systematic evaluation of a boron nitride (BN) interface coating prepared by chemical vapor deposition. Ceramic matrix composites (CMCs) are prospective candidates for high (>1000 °C) temperature applications and fiber- matrix interfaces are the dominant design parameters in ceramic matrix composites (CMCs). An important goal of the study is to determine a set of process parameters, which would define a boron nitride (BN) interface coating by a chemical vapor deposition (CVD) process with respect to coating. In the first part of the second section, we will investigate a new approach to synthesize ultrafine metal oxides that combines microwave heating and an in-situ ultrasonic mixing of two or more liquid precursors with a tubular flow reactor. Different metal oxides such as nickel ferrite and zinc aluminate spinels will be studied. The synthesis of metal oxides were investigated in order to study the effects of the nozzle and microwave (INM process) on the purity, composition, and particle size of the resulting powders. The second part of this research section involves a study of microwave frequency

  19. Economic evaluation of five curing processes for wood coatings

    International Nuclear Information System (INIS)

    Martinez M, I.

    1996-01-01

    In this work we study the economic feasibility of five methods for curing coatings over sheet wood products. Each year, Mexico is producing more than 40 millions of square meters of wood panels, but the demand is of the range of 58 millions of square meters of this product. Two millions are expended after they are coated, and 38 millions without coating, they are coated artisanilly when they are used to make pieces of furniture. The technical characteristics and the costs involved in each one of five methods of curing, are described. Investments involved with each method are processed to establish: fixed costs, variable costs, equilibrium point, and others. Initial investment, coasts and revenues are processed to determine the income statement pro-form, the projected statement of change in financial position, the projected working capital, the projected balance sheet, the cash-flow, and some economical and financial indicators for each one of the five curing methods. With this information, the internal rate of return (IRR) is determined, and used to compare the economic worth of each of the five methods. The five methods are profitable, because all they have a IRR greater than the opportunity cost of capital (15%) of projects with similar characteristics. Despite, with each one of the five methods, the capital invested is recoverable, and profits can be obtained; curing by ultraviolet light or by electron beam, let recover the investment in less than two years, require fewer dollars for investment, and have a IRR of 135% and 111% respectively. Besides ultraviolet light or electron beam curing processes, pollute less with volatile solvents, use the energy efficiently, have greater production rate, and the coating obtained have better quality than with the other three methods. (Author)

  20. Coated particle waste form development

    International Nuclear Information System (INIS)

    Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

    1981-12-01

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes

  1. Processes and parameters involved in modeling radionuclide transport from bedded salt repositories. Final report. Technical memorandum

    International Nuclear Information System (INIS)

    Evenson, D.E.; Prickett, T.A.; Showalter, P.A.

    1979-07-01

    The parameters necessary to model radionuclide transport in salt beds are identified and described. A proposed plan for disposal of the radioactive wastes generated by nuclear power plants is to store waste canisters in repository sites contained in stable salt formations approximately 600 meters below the ground surface. Among the principal radioactive wastes contained in these canisters will be radioactive isotopes of neptunium, americium, uranium, and plutonium along with many highly radioactive fission products. A concern with this form of waste disposal is the possibility of ground-water flow occurring in the salt beds and endangering water supplies and the public health. Specifically, the research investigated the processes involved in the movement of radioactive wastes from the repository site by groundwater flow. Since the radioactive waste canisters also generate heat, temperature is an important factor. Among the processes affecting movement of radioactive wastes from a repository site in a salt bed are thermal conduction, groundwater movement, ion exchange, radioactive decay, dissolution and precipitation of salt, dispersion and diffusion, adsorption, and thermomigration. In addition, structural changes in the salt beds as a result of temperature changes are important. Based upon the half-lives of the radioactive wastes, he period of concern is on the order of a million years. As a result, major geologic phenomena that could affect both the salt bed and groundwater flow in the salt beds was considered. These phenomena include items such as volcanism, faulting, erosion, glaciation, and the impact of meteorites. CDM reviewed all of the critical processes involved in regional groundwater movement of radioactive wastes and identified and described the parameters that must be included to mathematically model their behavior. In addition, CDM briefly reviewed available echniques to measure these parameters

  2. Biothane process. Methane-producing treatment of wastewaters in a granular sludge bed

    Energy Technology Data Exchange (ETDEWEB)

    Boulenger, P; Vesprille, B

    1982-01-01

    The Biothane-UASB (upflow anaerobic sludge blanket) process, an anaerobic fermentation system with 2 granular sludge beds, effectively treats wastewaters from cheese and starch manufacture and is suitable for other industrial effluents, such as sugar beet alcohol distillation wastewaters and biosynthesis wases.

  3. Physical-Mathematical Model for Fixed-Bed Solid Fuel Gasification Process Simulation

    Directory of Open Access Journals (Sweden)

    Slyusarskiy Konstantin V.

    2017-01-01

    Full Text Available Phycial-mathmatical model for fixed-bed coal gasification process simulation is proposed. The heterogeneous carbon oxidation chemical reactions were simulated via Arrhenius equation while homogeneous reactions in gas phase were calculated using Gibbs free energy minimization procedure. The syngas component concentration field and fuel conversion distribution as well as syngas final temperature and composition were defined for fixed bed gasification of T-grade coal of Kuznetskiy deposit. The optimal fuel residence time and gasifyer specific productivity were defined. The prevail reactions in oxidizing and reduction zones together with its height were defined.

  4. Freezing process in unsaturated packed beds; Fuhowa ryushi sonai ni okeru suibun toketsu

    Energy Technology Data Exchange (ETDEWEB)

    Akahori, M; Aoki, K; Hattori, M [Nagaoka University of Technology, Niigata (Japan); Tani, T [Oji Paper Co. Ltd., Tokyo (Japan)

    1998-04-25

    The freezing process in unsaturated packed beds has been investigated experimentally and theoretically. Water transport to the frozen front plays an important part on freezing. The rate of the absorption of water into frozen layer depended on the freezing heat flux and the water saturation at the freezing front. As a result, ice content in the frozen layer was related to the rate of the absorption of water and the freezing heat flux. A one-dimensional freezing model in unsaturated packed beds has been presented, accounting for the water transport. The predicted water saturation and temperature distributions in the body and the thickness of frozen layer were compared with the experimental results using a porous bed composed of glass beads. 12 refs., 10 figs., 1 tab.

  5. Chemical Processes Related to Combustion in Fluidised Bed

    Energy Technology Data Exchange (ETDEWEB)

    Steenari, Britt-Marie; Lindqvist, Oliver [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Environmental Inorganic Chemistry

    2002-12-01

    with evaluation of other biomass ash particles and, as an extension, the speciation of Cu and Zn will be studied as well. Ash fractions from combustion of MSW in a BFB boiler have been investigated regarding composition and leaching properties, i.e. environmental impact risks. The release of salts from the cyclone ash fraction can be minimised by the application of a simple washing process, thus securing that the leaching of soluble substances stays within the regulative limits. The MSW ash - water systems contain some interesting chemical issues, such as the interactions between Cr(VI) and reducing substances like Al-metal. The understanding of such chemical processes is important since it gives a possibility to predict effects of a change in ash composition. An even more detailed understanding of interactions between a solution containing ions and particle surfaces can be gained by theoretical modelling. In this project (and with additional unding from Aangpannefoereningens Forskningsstiftelse) a theoretical description of ion-ion interactions and the solid-liquid-interface has been developed. Some related issues are also included in this report. The publication of a paper on the reactions of ammonia in the presence of a calcining limestone surface is one of them. A review paper on the influence of combustion conditions on the properties of fly ash and its applicability as a cement replacement in concrete is another. The licentiate thesis describing the sampling and measurement of Cd in flue gas is also included since it was finalised during the present period. A co-operation project involving the Geology Dept. at Goeteborg Univ. and our group is briefly discussed. This project concerns the utilisation of granules produced from wood ash and dolomite as nutrient source for forest soil. Finally, the plans for our flue gas simulator facility are discussed.

  6. Turbine repair process, repaired coating, and repaired turbine component

    Science.gov (United States)

    Das, Rupak; Delvaux, John McConnell; Garcia-Crespo, Andres Jose

    2015-11-03

    A turbine repair process, a repaired coating, and a repaired turbine component are disclosed. The turbine repair process includes providing a turbine component having a higher-pressure region and a lower-pressure region, introducing particles into the higher-pressure region, and at least partially repairing an opening between the higher-pressure region and the lower-pressure region with at least one of the particles to form a repaired turbine component. The repaired coating includes a silicon material, a ceramic matrix composite material, and a repaired region having the silicon material deposited on and surrounded by the ceramic matrix composite material. The repaired turbine component a ceramic matrix composite layer and a repaired region having silicon material deposited on and surrounded by the ceramic matrix composite material.

  7. Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing

    Science.gov (United States)

    Brown, Jr., Jesse J.; Hirschfeld, Deidre A.; Li, Tingkai

    1993-12-07

    Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

  8. Process for preparing multilayer enzyme coating on a fiber

    Science.gov (United States)

    Kim, Jungbae [Richland, WA; Kwak, Ja Hun [Richland, WA; Grate, Jay W [West Richland, WA

    2009-11-03

    A process for preparing high stability, high activity biocatalytic materials is disclosed and processes for using the same. The process involves coating of a material or fiber with enzymes and enzyme aggregate providing a material or fiber with high biocatalytic activity and stability useful in heterogeneous environments. In one illustrative approach, enzyme "seeds" are covalently attached to polymer nanofibers followed by treatment with a reagent that crosslinks additional enzyme molecules to the seed enzymes forming enzyme aggregates thereby improving biocatalytic activity due to increased enzyme loading and enzyme stability. This approach creates a useful new biocatalytic immobilized enzyme system with potential applications in bioconversion, bioremediation, biosensors, and biofuel cells.

  9. Electron beam processed plasticized epoxy coatings for surface protection

    International Nuclear Information System (INIS)

    Ibrahim, Mervat S.; Mohamed, Heba A.; Kandile, Nadia G.; Said, Hossam M.; Mohamed, Issa M.

    2011-01-01

    Highlights: · Coating formulations with EA 70%, HD 20%, and castor oil 10% under 1 Mrad pass -1 irradiation dose showed the best adhesion and passed bending tests. · The prepared EP-SF-An adduct improve anti-corrosion properties of coatings without any significant effect on physical, mechanical and chemical properties of the cured film. The optimum amount of aniline adduct as corrosion inhibitor was found to be 0.4 g for 100 g of coating formulation. · The corrosion inhibition efficiency of the prepared adduct competed the commercial efficiency. - Abstract: Epoxy acrylate oligomer (EA) was plasticized by adding different plasticizers such as epoxidized soybean oil, glycerol and castor oil and cured by electron beam (EB). Different irradiation doses (1, 2.5 and 5 Mrad pass -1 ) were used in the curing process. The effect of both different irradiation doses and plasticizers on the end use performance properties of epoxy acrylate coating namely, pencil hardness, bending test, adhesion test, acid and alkali resistance test were studied. It was observed that incorporation of castor oil in epoxy acrylate diluted by 1,6-hexanediol diacrylate (HD) monomer with a ratio (EA 70%, HD 20%, castor oil 10%) under 1 Mrad pass -1 irradiation dose improved the physical, chemical and mechanical properties of cured films than the other plasticizer. Sunflower free fatty acid was epoxidized in situ under well established conditions. The epoxidized sunflower free fatty acids (ESFA) were subjected to react with aniline in sealed ampoules under inert atmosphere at 140 deg. C. The produced adducts were added at different concentrations to epoxy acrylate coatings under certain EB irradiation dose and then evaluated as corrosion inhibitors for carbon steel surfaces in terms of weight loss measurements and corrosion resistance tests. It was found that, addition of 0.4 g of aniline adduct to 100 g epoxy acrylate formula may give the best corrosion protection for carbon steel and compete the

  10. Performance of Fluidized bed Fenton process in Degrading Acid Blue 113

    Science.gov (United States)

    Bello, M. M.; Raman, A. A.

    2017-06-01

    The performance of a fluidized bed Fenton process in degrading Acid Blue 113 (AB 113) was investigated. Fluidized bed Fenton process is a modification of conventional Fenton oxidation, aimed at reducing sludge generation and improving process performance. Response surface methodology was used to study the effects of operational parameter on the color removal from the dye. Dimensionless factors, Dye/Fe2+, H2O2/Fe2+ and pH were used as the independent variables in Box-Behnken Design (BDD). Reduced quadratic model was developed to predict the color removal. The process could remove up to 99 % of the initial color. The most significant factor for color removal was found to be Dye/Fe2+, followed by H2O2/Fe2+. Unlike conventional Fenton, the initial pH of the solution does not have a significant effect on the color removal.

  11. Adaptation of the continuous cold trap system of fluidized-bed to the fluoride volatility process

    International Nuclear Information System (INIS)

    1976-02-01

    A continuous cold trap system consisting of fluidized condenser and stripper has been evaluated with a view to adapt it to the Fluoride Volatility Process in establishing the continuous purification process without radiation decomposition of PuF 6 . Its feasibility is shown by the test with UF 6 -air. Necessary conditions for the cold trap, and performance of the two inch-dia. fluidized bed cold trap system are presented, and also a model of mist formation in the condenser. (auth.)

  12. Spray-coating process in preparing PTFE-PPS composite super-hydrophobic coating

    Directory of Open Access Journals (Sweden)

    Rui Weng

    2014-03-01

    Full Text Available In order to improve the performance of a liquid-floated rotor micro-gyroscope, the resistance of the moving interface between the rotor and the floating liquid must be reduced. Hydrophobic treatment can reduce the frictional resistance between such interfaces, therefore we proposed a method to prepare a poly-tetrafluoroethylene (PTFE-poly-phenylene sulphide (PPS composite super-hydrophobic coating, based on a spraying process. This method can quickly prepare a continuous, uniform PTFE-PPS composite super-hydrophobic surface on a 2J85 material. This method can be divided into three steps, namely: pre-treatment; chemical etching; and spraying. The total time for this is around three hours. When the PTFE concentration is 4%, the average contact angle of the hydrophobic coating surface is 158°. If silicon dioxide nanoparticles are added, this can further improve the adhesion and mechanical strength of the super-hydrophobic composite coating. The maximum average contact angle can reach as high as 164° when the mass fraction of PTFE, PPS and silicon dioxide is 1:1:1.

  13. Spray-coating process in preparing PTFE-PPS composite super-hydrophobic coating

    Science.gov (United States)

    Weng, Rui; Zhang, Haifeng; Liu, Xiaowei

    2014-03-01

    In order to improve the performance of a liquid-floated rotor micro-gyroscope, the resistance of the moving interface between the rotor and the floating liquid must be reduced. Hydrophobic treatment can reduce the frictional resistance between such interfaces, therefore we proposed a method to prepare a poly-tetrafluoroethylene (PTFE)-poly-phenylene sulphide (PPS) composite super-hydrophobic coating, based on a spraying process. This method can quickly prepare a continuous, uniform PTFE-PPS composite super-hydrophobic surface on a 2J85 material. This method can be divided into three steps, namely: pre-treatment; chemical etching; and spraying. The total time for this is around three hours. When the PTFE concentration is 4%, the average contact angle of the hydrophobic coating surface is 158°. If silicon dioxide nanoparticles are added, this can further improve the adhesion and mechanical strength of the super-hydrophobic composite coating. The maximum average contact angle can reach as high as 164° when the mass fraction of PTFE, PPS and silicon dioxide is 1:1:1.

  14. Advances in the electro-spark deposition coating process

    International Nuclear Information System (INIS)

    Johnson, R.N.; Sheldon, G.L.

    1986-04-01

    Electro-spark deposition (ESD) is a pulsed-arc micro-welding process using short-duration, high-current electrical pulses to deposit an electrode material on a metallic substrate. It is one of the few methods available by which a fused, metallurgically bonded coating can be applied with such a low total heat input that the bulk substrate material remains at or near ambient temperatures. The short duration of the electrical pulse allows an extremely rapid solidification of the deposited material and results in an exceptionally fine-grained, homogenous coating that approaches (and with some materials, actually is) an amorphous structure. This structure is believed to contribute to the good tribological and corrosion performance observed for hardsurfacing materials used in the demanding environments of high temperatures, liquid metals, and neutron irradiation. A brief historical review of the process is provided, followed by descriptions of the present state-of-the-art and of the performance and applications of electro-spark deposition coatings in liquid-metal-cooled nuclear reactors

  15. Seaweed Extracts as Edible Coatings for Minimally Processed Products

    Directory of Open Access Journals (Sweden)

    Ana Augusto

    2014-05-01

    The EC containing Codium tomentosum seaweed extract showed the better performance by minimizing physical and chemical changes in RTE apples, namely: minor changes of moisture, total soluble solids and firmness values. In relation to the browning index, after 20 days of storage, RTE apples coated with EC containing Codium tomentosum seaweed extract showed the lowest values, also the results of peroxidase and polyphenoloxidase showed lower activity compared with the EC containing Fucus spirals, Bifurcaria bifurcate and Codium vermilara seaweed extracts, citric acid EC and the control. These results also allowed a pending patent application nº 107369 “Revestimento de origem marinha para aplicação em produtos minimamente processados ou de quarta gama” which is related with an edible coating with the incorporation of bioactive compounds from macroalgae for minimally processed products.

  16. One-step spray-coating process for the fabrication of colorful superhydrophobic coatings with excellent corrosion resistance.

    Science.gov (United States)

    Li, Jian; Wu, Runni; Jing, Zhijiao; Yan, Long; Zha, Fei; Lei, Ziqiang

    2015-10-06

    A simple method was used to generate colorful hydrophobic stearate particles via chemical reactions between inorganic salts and sodium stearate. Colored self-cleaning superhydrophobic coatings were prepared through a facile one-step spray-coating process by spraying the stearate particle suspensions onto stainless steel substrates. Furthermore, the colorful superhydrophobic coating maintains excellent chemical stability under both harsh acidic and alkaline circumstances. After being immersed in a 3.5 wt % NaCl aqueous solution for 1 month, the as-prepared coatings remained superhydrophobic; however, they lost their self-cleaning property with a sliding angle of about 46 ± 3°. The corrosion behavior of the superhydrophobic coatings on the Al substrate was characterized by the polarization curve and electrochemical impedance spectroscopy (EIS). The electrochemical corrosion test results indicated that the superhydrophobic coatings possessed excellent corrosion resistance, which could supply efficient and long-term preservation for the bare Al substrate.

  17. Process for a preparing a coating composition. [electrom irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Kimura, T; Harada, H; Kobayashi, J; Nakamoto, H; Sunano, K

    1968-07-16

    An easily hardenable acrylic coating composition is prepared with low energy electron beams to develop a surface coating process without requiring solvents, and which may be widely applied by industry. The process comprises dissolving a polymer with a molecular weight in the 5,000 to 500,000 range in a monomer consisting of at least 30% by weight of acrylic monomer and 70% by weight of other vinyl monomers. The polymer is obtained by the polymerization of 1 to 40% by weight of vinyl monomer containing carboxyl radicals, 30 to 99% by weight of methacrylic monomer and 0 to 69% by weight of other copolymerizable vinyl monomers. Then, one mole of carboxyl radical of the solution reacts with 0.1 to 1.0 mole of vinyl monomer containing a glycidyl radical. In an embodiment, 17.5% by weight of methacrylate are dissolved in 82.5% of alkyl acrylate and undergo suspension polymerization in water in the presence of a catalyst to produce a beads-like polymer of molecular weight in the 5,000 to 500,000 range. Thereafter, 120 parts of the beads-like polymer are dissolved in 180 parts of acrylic monomer in the presence of a polymerization inhibitor. To this solution are added 22 parts of glycidyl methacrylate to react with carboxyl radicals, thereby obtaining non-solvent coating materials which contain the side chain vinyl radicals in the polymer. The acceleration voltage of the electron beams employed in the polymerization is generally 0.1 to 2.0 MeV. The dose rate to harden the coatings is in the range of 0.1 to 2.0 Mrad/sec.

  18. Engineering bed models for solid fuel conversion process in grate-fired boilers

    DEFF Research Database (Denmark)

    Costa, M.; Massarotti, N.; Indrizzi, V.

    2014-01-01

    of the syngas predicted by the two models is equal to about 7%. The application to different types of biomass shows that the difference in the predictions increases as the carbon content grows. The phenomenological model, in fact, generally considers higher conversion rates of this element to volatiles......A comparison between two numerical models describing the thermo-chemical conversion process of a solid fuel bed in a grate-fired boiler is presented. Both models consider the incoming biomass as subjected to drying, pyrolysis, gasification and combustion. In the first approach the biomass bed...... is treated as a 0D system, where the thermo-chemical processes are divided in two successive sections: drying and conversion. Phenomenological laws are written to characterize the syngas release as a function of the main governing parameters. The second model is an empirical 1D approach. Temperature, species...

  19. Study of process parameters for reducing ammonium uranyl carbonate to uranium dioxide in fluidized bed furnace

    International Nuclear Information System (INIS)

    Leitao Junior, C.B.

    1992-01-01

    This work consists of studying the process parameters of AUC (ammonium uranyl carbonate) to U O 2 (uranium dioxide) reduction, with good physical and chemical characteristics, in fluidized bed. Initially, it was performed U O 2 cold fluidization experiments with an acrylic column. Afterward, it was done AUC to U O 2 reduction experiments, in which the process parameters influence in the granulometry, specific surface area, porosity and fluoride amount on the U O 2 powder produced were studied. As a last step, it was done compacting and sintering tests of U O 2 pellets in order to appreciate the U O 2 powder performance, obtained by fluidized bed, in the fuel pellets fabrication. (author)

  20. Core-adjacent instrumentation systems for pebble bed reactors for process heat application - state of planning

    International Nuclear Information System (INIS)

    Benninghofen, G.; Serafin, N.; Spillekothen, H.G.; Hecker, R.; Brixy, H.; Serpekian, T.

    1982-06-01

    Planning and theoretical/experimental development work for core surveillance instrumentation systems is being performed to meet requirements of pebble bed reactors for process heat application. Detailed and proved instrumentation concepts are now available for the core-adjacent instrumentation systems. The current work and the results of neutron flux measurements at high temperatures are described. Operation devices for long-term accurate gas outlet temperature measurements up to approximately 1423 deg. K will also be discussed. (author)

  1. Local description of the energy transfer process in a packed bed heat exchanger

    International Nuclear Information System (INIS)

    Costa, M.L.M.; Sampaio, R.; Gama, R.M.S. da.

    1990-01-01

    The energy transfer process in a packed-bed heat exchanger, in counter0flow arrangement is considered. The phenomenon is described through a Continuum Theory of Mixtures approach, in which fluid and solid (porous matrix) are regarded as continuous constituents possessing, each one, its own temperature and velocity fields. The heat 'exchangers consists of two channels, separated by an impermeable wall without thermal resistence, in which there exists a saturated flow. Some particular cases are simulated. (author)

  2. New Bond Coat Materials for Thermal Barrier Coating Systems Processed Via Different Routes

    Science.gov (United States)

    Soare, A.; Csaki, I.; Sohaciu, M.; Oprea, C.; Soare, S.; Costina, I.; Petrescu, M. I.

    2017-06-01

    This paper aims at describing the development of new Ru-based Bond Coats (BC) as part of Thermal Barrier Coatings. The challenge of this research was to obtain an adherent and uniform layer of alumina protective layer after high temperature exposure. We have prepared a RuAl 50/50 at% alloy in an induction furnace which was subsequently subjected to oxidation in an electric furnace, in air, at 1100C, for 10h and 100h. Mechanical alloying of Ru and Al powders was another processing route used in an attempt to obtain a stoichiometric RuAl. The alloy was sintered by Spark Plasma Sintering (SPS) and then oxidized at 1100C for 1 and10h. The alloys obtained as such were analysed before and after oxidation using advanced microscopy techniques (SEM and TEM). The encouraging results in case of RuAl alloys prepared by induction melting reveal that we obtained an adherent and uniform layer of alumina, free of delta-Ru. The results for the samples processed by powder metallurgy were positive but need to be further investigated. We should note here the novelty of this method for this particular type of application - as a BC part of a TBC system.

  3. Glacier beds that will be exposed in the future: How will geomorphologic and hydrologic processes develop?

    Science.gov (United States)

    Linsbauer, Andreas; Paul, Frank; Haeberli, Wilfried

    2014-05-01

    The rapid shrinkage of glaciers in the Alps has widespread impacts on relief development and hydrology. Slope failures, collapse of lateral moraines, loose debris in glacier fore-fields, new lakes and changing river beds are among the most visible impacts. They already require increased attention by tourists, monitoring by local authorities and mitigation measures (e.g. www.gletschersee.ch). A view into potential future developments (after glaciers have disappeared) is thus of high interest. With recently developed models that reconstruct glacier bed topography from easily available datasets (e.g. glacier outlines and a DEM) over entire mountain ranges, potential developments of the landscape and hydrology can be quantitatively determined. The modelled glacier beds - though they must be seen as a rough first order approximation only - also allows the investigation of a wide range of glaciological relations and dependencies that have been widely applied but were never investigated for a large sample of glaciers so far. A key reason is that information on glacier thickness distribution and total ice volume is sparse and that the future development of glaciers can only be modelled realistically when a glacier bed is available. Hence, with the glacier beds now available there is a larger number of geomorphological, glaciological and hydrological studies ahead of us. This presentation is providing an overview on the lessons learned about glaciers and their future development from the modelled glacier beds, the expected changes in hydrology (e.g. decreasing glacier volume and formation of new lakes) and potential impacts from the altered geomorphology (e.g. debuttressing of rock walls). In particular the flat tongues of larger valley glaciers are rather thick and leave oversteepened lateral moraines or rock walls behind, towering above overdeepenings in the glacier bed that might be filled with water. It is thus expected that the hazard potential will further increase in

  4. Characterization for coating processes of imidazole powders using an ultrasonic atomizer

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jun Sik; Kim, Jun Ki [Korea Institute of Industrial Technology, Incheon (Korea, Republic of); Kim, Mok Soon [Inha University, Incheon (Korea, Republic of); Lee, Jong Hyun [Seoul National University, Seoul (Korea, Republic of)

    2010-01-15

    Imidazole-curing accelerator powders were coated with stearic acid to increase the pot life of anisotropic conductive adhesive (ACA) formulations. To accomplish an efficient coating process, the coating was tested using an ultrasonic atomizer after mixing imidazole powders with a molten coating agent. Design of experiments analysis was organized to elucidate the effect of process parameters and to determine the most crucial parameter. The final formulation incorporating well-processed imidazole loaded powders indicated longer pot life, higher shear strength, and excellent highly accelerated stress test (HAST) reliability. Results show that the coating process using an ultrasonic atomizer is effective in increasing the pot life of ACA formulations

  5. Development of sustainable paper coatings using nanoscale industrial surface processing

    DEFF Research Database (Denmark)

    Markert, Frank; Breedveld, Leo; Lahti, Johanna

    in the PlasmaNice project, as environmental and social aspects are addressed using methods like life cycle check (LCC), life cycle assessment (LCA), and industrial risk assessment (RA) within the boundary of an economical production for different market segments. The results are intended to be used partly...... products, and the process and material developers providing new coatings with specific properties. The combination of RA and LCA/LCC within the early stages of product development provide a more holistic approach, It is commonly believed to be also economical beneficial as changes are easier to implement...

  6. Analysis of flammability limits for the liquefaction process of oxygen-bearing coal-bed methane

    International Nuclear Information System (INIS)

    Li, Q.Y.; Wang, L.; Ju, Y.L.

    2011-01-01

    Highlights: → A novel liquefaction and distillation process is designed for oxygen bearing coal-bed methane. → Oxygen contained in coal-bed methane is removed in distillation process. → Flammability limits are analyzed for the whole operation process. → We find explosion hazard may exist in distillation tower. → Effective measures are proposed to ensure the operation safety in distillation tower. - Abstract: A novel liquefaction and distillation process has been proposed and designed for the typical oxygen-bearing coal-bed methane (CBM), in which the impurities of the oxygen and nitrogen components are removed in the distillation column. The flammability limit theory combining with HYSYS simulation results are employed to analyze and calculate the flammability limits and the results indicate that no flammability hazard exists in the stages of compression, liquefaction and throttling. However, flammability hazard exists at the top the distillation column because the methane mole fraction decreases to the value below the upper flammability limit (UFL). The safety measures of initially removing oxygen content from the feed gas combining with the control of the bottom flowrate (flowrate of the liquid product at column bottom) are proposed to ensure the operation safety of the liquefaction process. The results reveal that the operation safety of the whole process can be guaranteed, together with high methane recovery rate and high purity of the liquid product. The applicability of the liquefaction process has also been analyzed in this paper. The simulation results can offer references for the separation of oxygen from CBM, the analysis of flammability limits and the safety measures for the whole process.

  7. Process for the exchange of hydrogen isotopes using a catalyst packed bed assembly

    International Nuclear Information System (INIS)

    Butler, J.P.; den Hartog, J.; Molson, F.W.R.

    1978-01-01

    A process for the exchange of hydrogen isotopes between streams of gaseous hydrogen and liquid water is described, wherein the streams of liquid water and gaseous hydrogen are simultaneously brought into contact with one another and a catalyst packed bed assembly while at a temperature in the range 273 0 to 573 0 K. The catalyst packed bed assembly may be composed of discrete carrier bodies of e.g. ceramics, metals, fibrous materials or synthetic plastics with catalytically active metal crystallites selected from Group VIII of the Periodic Table, partially enclosed in and bonded to the carrier bodies by a water repellent, water vapor and hydrogen gas permeable, porous, polymeric material, and discrete packing bodies having an exterior surface which is substantially hydrophilic and relatively noncatalytically active with regard to hydrogen isotope exchange between hydrogen gas and water vapor to that of the catalyst bodies

  8. Development of Alloy Coating Process of Steel Pipe for Seawater service

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jong Man; Kwon, Taeg Kyu; Lee, Sang Hyeog [Daewoo Shipbuilding and Marine Engineering Co., Ltd., Okpo (Korea)

    2001-02-01

    The new alloy coating process was developed to apply steel pipe for seawater service. This process consists of Zn-Al hot-dip coating treatment immediately following after normal galvanizing treatment. The alloy coating process formed double layer after surface treatment, and the surface layer was similar to that of Galfan steel and the intermetallic layer was also similar to that of aluminized steel. The alloy coating layer protect steel pipe galvanically and provide steel pipe with high resistance to general corrosion of seawater. This new alloy coated steel pipe had also good weldability and adhesion strength of paints compared to galvanized steel. 5 refs., 14 figs.

  9. Flue gas cleanup using the Moving-Bed Copper Oxide Process

    Energy Technology Data Exchange (ETDEWEB)

    Pennline, Henry W; Hoffman, James S

    2013-10-01

    The use of copper oxide on a support had been envisioned as a gas cleanup technique to remove sulfur dioxide (SO{sub 2}) and nitric oxides (NO{sub x}) from flue gas produced by the combustion of coal for electric power generation. In general, dry, regenerable flue gas cleanup techniques that use a sorbent can have various advantages, such as simultaneous removal of pollutants, production of a salable by-product, and low costs when compared to commercially available wet scrubbing technology. Due to the temperature of reaction, the placement of the process into an advanced power system could actually increase the thermal efficiency of the plant. The Moving-Bed Copper Oxide Process is capable of simultaneously removing sulfur oxides and nitric oxides within the reactor system. In this regenerable sorbent technique, the use of the copper oxide sorbent was originally in a fluidized bed, but the more recent effort developed the use of the sorbent in a moving-bed reactor design. A pilot facility or life-cycle test system was constructed so that an integrated testing of the sorbent over absorption/regeneration cycles could be conducted. A parametric study of the total process was then performed where all process steps, including absorption and regeneration, were continuously operated and experimentally evaluated. The parametric effects, including absorption temperature, sorbent and gas residence times, inlet SO{sub 2} and NO{sub x} concentration, and flyash loadings, on removal efficiencies and overall operational performance were determined. Although some of the research results have not been previously published because of previous collaborative restrictions, a summary of these past findings is presented in this communication. Additionally, the potential use of the process for criteria pollutant removal in oxy-firing of fossil fuel for carbon sequestration purposes is discussed.

  10. A Model for the Development of Hospital Beds Using Fuzzy Analytical Hierarchy Process (Fuzzy AHP).

    Science.gov (United States)

    Ravangard, Ramin; Bahadori, Mohammadkarim; Raadabadi, Mehdi; Teymourzadeh, Ehsan; Alimomohammadzadeh, Khalil; Mehrabian, Fardin

    2017-11-01

    This study aimed to identify and prioritize factors affecting the development of military hospital beds and provide a model using fuzzy analytical hierarchy process (Fuzzy AHP). This applied study was conducted in 2016 in Iran using a mixed method. The sample included experts in the field of military health care system. The MAXQDA 10.0 and Expert Choice 10.0 software were used for analyzing the collected data. Geographic situation, demographic status, economic status, health status, health care centers and organizations, financial and human resources, laws and regulations and by-laws, and the military nature of service recipients had effects on the development of military hospital beds. The military nature of service recipients (S=0.249) and economic status (S=0.040) received the highest and lowest priorities, respectively. Providing direct health care services to the military forces in order to maintain their dignity, and according to its effects in the crisis, as well as the necessity for maintaining the security of the armed forces, and the hospital beds per capita based on the existing laws, regulations and bylaws are of utmost importance.

  11. Vistula River bed erosion processes and their influence on Warsaw’s flood safety

    Directory of Open Access Journals (Sweden)

    A. Magnuszewski

    2015-03-01

    Full Text Available Large cities have historically been well protected against floods as a function of their importance to society. In Warsaw, Poland, located on a narrow passage of the Vistula River valley, urban flood disasters were not unusual. Beginning at the end of the 19th century, the construction of river embankment and training works caused the narrowing of the flood passage path in the downtown reach of the river. The process of bed erosion lowered the elevation of the river bed by 205 cm over the 20th century, and the consequences of bed lowering are reflected by the rating curve change. Conditions of the flood passage have been analysed by the CCHE2D hydrodynamic model both in retro-modelling and scenario simulation modelling. The high water mark of the 1844 flood and iterative calculations in retro-modelling made possible estimation of the discharge, Q = 8250 m3 s−1. This highest observed historical flood in a natural river has been compared to recent conditions of the Vistula River in Warsaw by scenario modelling. The result shows dramatic changes in water surface elevation, velocities, and shear stress. The vertical velocity in the proximity of Port Praski gauge at km 513 can reach 3.5 m s−1, a very high value for a lowland river. The average flow conveyance is improving due to channel erosion but also declining in the case of extreme floods due to high resistance from vegetation on the flood plains.

  12. In Situ Fringe Projection Profilometry for Laser Power Bed Fusion Process

    Science.gov (United States)

    Zhang, Bin

    Additive manufacturing (AM) offers an industrial solution to produce parts with complex geometries and internal structures that conventional manufacturing techniques cannot produce. However, current metal additive process, particularly the laser powder bed fusion (LPBF) process, suffers from poor surface finish and various material defects which hinder its wide applications. One way to solve this problem is by adding in situ metrology sensor onto the machine chamber. Matured manufacturing processes are tightly monitored and controlled, and instrumentation advances are needed to realize this same advantage for metal additive process. This encourages us to develop an in situ fringe projection system for the LPBF process. The development of such a system and the measurement capability are demonstrated in this dissertation. We show that this system can measure various powder bed signatures including powder layer variations, the average height drop between fused metal and unfused powder, and the height variations on the fused surfaces. The ability to measure textured surface is also evaluated through the instrument transfer function (ITF). We analyze the mathematical model of the proposed fringe projection system, and prove the linearity of the system through simulations. A practical ITF measurement technique using a stepped surface is also demonstrated. The measurement results are compared with theoretical predictions generated through the ITF simulations.

  13. Coated armor system and process for making the same

    Science.gov (United States)

    Chu, Henry S.; Lillo, Thomas M.; McHugh, Kevin M.

    2010-11-23

    An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.

  14. Effects of process parameters on solid self-microemulsifying particles in a laboratory scale fluid bed.

    Science.gov (United States)

    Mukherjee, Tusharmouli; Plakogiannis, Fotios M

    2012-01-01

    The purpose of this study was to select the critical process parameters of the fluid bed processes impacting the quality attribute of a solid self-microemulsifying (SME) system of albendazole (ABZ). A fractional factorial design (2(4-1)) with four parameters (spray rate, inlet air temperature, inlet air flow, and atomization air pressure) was created by MINITAB software. Batches were manufactured in a laboratory top-spray fluid bed at 625-g scale. Loss on drying (LOD) samples were taken throughout each batch to build the entire moisture profiles. All dried granulation were sieved using mesh 20 and analyzed for particle size distribution (PSD), morphology, density, and flow. It was found that as spray rate increased, sauter-mean diameter (D(s)) also increased. The effect of inlet air temperature on the peak moisture which is directly related to the mean particle size was found to be significant. There were two-way interactions between studied process parameters. The main effects of inlet air flow rate and atomization air pressure could not be found as the data were inconclusive. The partial least square (PLS) regression model was found significant (P SME manufacturing process.

  15. Process development and modeling of fluidized-bed reactor with coimmobilized biocatalyst for fuel ethanol production

    Science.gov (United States)

    Sun, May Yongmei

    This research focuses on two steps of commercial fuel ethanol production processes: the hydrolysis starch process and the fermentation process. The goal of this research is to evaluate the performance of co-immobilized biocatalysts in a fluidized bed reactor with emphasis on economic and engineering aspects and to develop a predictive mathematical model for this system. The productivity of an FBR is higher than productivity of a traditional batch reactor or CSTR. Fluidized beds offer great advantages over packed beds for immobilized cells when small particles are used or when the reactant feed contains suspended solids. Plugging problems, excessive pressure drops (and thus attrition), or crushing risks may be avoided. No mechanical stirring is required as mixing occurs due to the natural turbulence in the fluidized process. Both enzyme and microorganism are immobilized in one catalyst bead which is called co-immobilization. Inside this biocatalyst matrix, starch is hydrolyzed by the enzyme glucoamylase to form glucose and then converted to ethanol and carbon dioxide by microorganisms. Two biocatalysts were evaluated: (1) co-immobilized yeast strain Saccharomyces cerevisiae and glucoamylase. (2) co-immobilized Zymomonas mobilis and glucoamylase. A co-immobilized biocatalyst accomplishes the simultaneous saccharification and fermentation (SSF process). When compared to a two-step process involving separate saccharification and fermentation stages, the SSF process has productivity values twice that given by the pre-saccharified process when the time required for pre-saccharification (15--25 h) was taken into account. The SSF process should also save capital cost. The information about productivity, fermentation yield, concentration profiles along the bed, ethanol inhibition, et al., was obtained from the experimental data. For the yeast system, experimental results showed that: no apparent decrease of productivity occurred after two and half months, the productivity

  16. Study of the fluidized bed chemical vapor deposition process on very dense powder for nuclear applications

    International Nuclear Information System (INIS)

    Vanni, Florence

    2015-01-01

    This thesis is part of the development of low-enriched nuclear fuel, for the Materials Test Reactors (MTRs), constituted of uranium-molybdenum particles mixed with an aluminum matrix. Under certain conditions under irradiations, the U(Mo) particles interact with the aluminum matrix, causing unacceptable swelling of the fuel plate. To inhibit this phenomenon, one solution consists in depositing on the surface of the U(Mo) particles, a thin silicon layer to create a barrier effect. This thesis has concerned the study of the fluidized bed chemical vapor deposition (CVD) process to deposit silicon from silane, on the U(Mo) powder, which has an exceptional density of 17,500 kg/m 3 . To achieve this goal, two axes were treated during the thesis: the study and the optimization of the fluidization of a so dense powder, and then those of the silicon deposition process. For the first axis, a series of tests was performed on a surrogate tungsten powder in different columns made of glass and made of steel with internal diameters ranging from 2 to 5 cm, at room temperature and at high temperature (650 C) close to that of the deposits. These experiments helped to identify wall effects phenomena within the fluidized bed, which can lead to heterogeneous deposits or particles agglomeration. Some dimensions of the fluidization columns and operating conditions allowing a satisfactory fluidization of the powder were identified, paving the way for the study of silicon deposition. Several campaigns of deposition experiments on the surrogate powder and then on the U(Mo) powder were carried out in the second axis of the study. The influence of the bed temperature, the inlet molar fraction of silane diluted in argon, and the total gas flow of fluidization, was examined for different diameters of reactor and for various masses of powder. Morphological and structural characterization analyses (SEM, XRD..) revealed a uniform silicon deposition on all the powder and around each particle

  17. Statistical optimization of microencapsulation process for coating of magnesium particles with Viton polymer

    Energy Technology Data Exchange (ETDEWEB)

    Pourmortazavi, Seied Mahdi, E-mail: pourmortazavi@yahoo.com [Faculty of Material and Manufacturing Technologies, Malek Ashtar University of Technology, P.O. Box 16765-3454, Tehran (Iran, Islamic Republic of); Babaee, Saeed; Ashtiani, Fatemeh Shamsi [Faculty of Chemistry & Chemical Engineering, Malek Ashtar University of Technology, Tehran (Iran, Islamic Republic of)

    2015-09-15

    Graphical abstract: - Highlights: • Surface of magnesium particles was modified with Viton via solvent/non-solvent method. • FT-IR, SEM, EDX, Map analysis, and TG/DSC techniques were employed to characterize the coated particles. • Coating process factors were optimized by Taguchi robust design. • The importance of coating conditions on resistance of coated magnesium against oxidation was studied. - Abstract: The surface of magnesium particles was modified by coating with Viton as an energetic polymer using solvent/non-solvent technique. Taguchi robust method was utilized as a statistical experiment design to evaluate the role of coating process parameters. The coated magnesium particles were characterized by various techniques, i.e., Fourier transform infrared (FT-IR) spectroscopy, scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX) and thermogravimetry (TG), and differential scanning calorimetry (DSC). The results showed that the coating of magnesium powder with the Viton leads to a higher resistance of metal against oxidation in the presence of air atmosphere. Meanwhile, tuning of the coating process parameters (i.e., percent of Viton, flow rate of non-solvent addition, and type of solvent) influences on the resistance of the metal particles against thermal oxidation. Coating of magnesium particles yields Viton coated particles with higher thermal stability (632 °C); in comparison with the pure magnesium powder, which commences oxidation in the presence of air atmosphere at a lower temperature of 260 °C.

  18. Process Optimization of EDM Cutting Process on Tool Steel using Zinc Coated Electrode

    Directory of Open Access Journals (Sweden)

    Hanizam H.

    2017-01-01

    Full Text Available In WEDM machining process, surface finish quality depends on intensity and duration of spark plasma. Electrode wire diameter has significant effect on the spark intensity and yet the studies on this matter still less. Therefore, the main objectives of this studies are to compare the different diameters of zinc coated and uncoated brass electrode on H13 tool steel surface roughness. The experiments were conducted on Sodick VZ300L WEDM and work piece material of tool steel AISI H13 block. Electrode of zinc coated brass with diameters of 0.1 mm, 0.2 mm, 0.25 mm and uncoated brass 0.2 mm were used. The surface roughness of cutting was measured using the SUR-FTEST SJ-410 Mitutoyo, surface roughness tester. The results suggest that better surface roughness quality can be achieved through smaller electrode wire diameter. The zinc coated improves flushing ability and sparks intensity resulting in better surface finish of H13 tool steel. New alloys and coating materials shall be experimented to optimized the process further.

  19. Computational simulation of the biomass gasification process in a fluidized bed reactor

    International Nuclear Information System (INIS)

    Rojas Mazaira, Leorlen Y.; Gamez Rodriguez, Abel; Andrade Gregori, Maria Dolores; Armas Cardona, Raul

    2009-01-01

    In an agro-industrial country as Cuba many residues of cultivation like the rice and the cane of sugar take place, besides the forest residues in wooded extensions. Is an interesting application for all this biomass, the gasification technology, by its high efficiency and its positive environmental impact. The computer simulation appears like a useful tool in the researches of parameters of operation of a gas- emitting, because it reduces the number of experiments to realise and the cost of the researches. In the work the importance of the application of the computer simulation is emphasized to anticipate the hydrodynamic behavior of fluidized bed and of the process of combustion of the biomass for different residues and different conditions of operation. A model using CFD for the simulation of the process of combustion in a gas- emitting of biomass sets out of fluidized bed, the hydrodynamic parameters of the multiphasic flow from the elaboration of a computer simulator that allows to form and to vary the geometry of the reactor, as well as the influence of the variation of magnitudes are characterized such as: speed, diameter of the sand and equivalent reason. Experimental results in cylindrical channels appear, to complete the study of the computer simulation realised in 2D. (author)

  20. Characterization of the pneumatic behavior of a novel spouted bed apparatus with two adjustable gas inlets

    NARCIS (Netherlands)

    Gryczka, O.; Heinrich, S.; Miteva, V.; Deen, N.G.; Kuipers, J.A.M.; Jacob, M.; Morl, L.

    2008-01-01

    Recently the importance of spouted bed technology has significantly increased in the context of drying processes as well as granulation, agglomeration or coating processes. Within this work the fluid dynamics of a novel spouted bed plant with two adjustable gas inlets is investigated. By analysis of

  1. Dry coating of solid dosage forms: an overview of processes and applications.

    Science.gov (United States)

    Foppoli, Anastasia Anna; Maroni, Alessandra; Cerea, Matteo; Zema, Lucia; Gazzaniga, Andrea

    2017-12-01

    Dry coating techniques enable manufacturing of coated solid dosage forms with no, or very limited, use of solvents. As a result, major drawbacks associated with both organic solvents and aqueous coating systems can be overcome, such as toxicological, environmental, and safety-related issues on the one hand as well as costly drying phases and impaired product stability on the other. The considerable advantages related to solventless coating has been prompting a strong research interest in this field of pharmaceutics. In the article, processes and applications relevant to techniques intended for dry coating are analyzed and reviewed. Based on the physical state of the coat-forming agents, liquid- and solid-based techniques are distinguished. The former include hot-melt coating and coating by photocuring, while the latter encompass press coating and powder coating. Moreover, solventless techniques, such as injection molding and three-dimensional printing by fused deposition modeling, which are not purposely conceived for coating, are also discussed in that they would open new perspectives in the manufacturing of coated-like dosage forms.

  2. FUZZY INFERENCE SYSTEM MODELING FOR BED ACTIVE CARBON RE-GENERATION PROCESS (CO2 GAS FACTORY CASE

    Directory of Open Access Journals (Sweden)

    S. Febriana

    2005-01-01

    Full Text Available Bed active carbon is one of the most important materials that had great impact in determining level of impurities in production of CO2 gas. In this particular factory case, there is unavailability of standard duration time of heating and cooling and steam flow rate for the re-generation process of bed active carbon. The paper discusses the fuzzy inference system for modeling of re-generation process of bed active carbon to find the optimum setting parameter. The fuzzy inference system was build using real historical daily processing data. After validation process, surface plot analysis was performed to find the optimum setting. The result of re-generation parameter setting is 9-10 hours of heating process, 4.66-5.32 hours of cooling process, and 1500-2500 kg/hr of steam flow rate.

  3. Design and Performance of Property Gradient Ternary Nitride Coating Based on Process Control.

    Science.gov (United States)

    Yan, Pei; Chen, Kaijie; Wang, Yubin; Zhou, Han; Peng, Zeyu; Jiao, Li; Wang, Xibin

    2018-05-09

    Surface coating is an effective approach to improve cutting tool performance, and multiple or gradient coating structures have become a common development strategy. However, composition mutations at the interfaces decrease the performance of multi-layered coatings. The key mitigation technique has been to reduce the interface effect at the boundaries. This study proposes a structure design method for property-component gradient coatings based on process control. The method produces coatings with high internal cohesion and high external hardness, which could reduce the composition and performance mutations at the interface. A ZrTiN property gradient ternary nitride coating was deposited on cemented carbide by multi-arc ion plating with separated Ti and Zr targets. The mechanical properties, friction behaviors, and cutting performances were systematically investigated, compared with a single-layer coating. The results indicated that the gradient coating had better friction and wear performance with lower wear rate and higher resistance to peeling off during sliding friction. The gradient coating had better wear and damage resistance in cutting processes, with lower machined surface roughness Ra. Gradient-structured coatings could effectively inhibit micro crack initiation and growth under alternating force and temperature load. This method could be extended to similar ternary nitride coatings.

  4. Tribological coating of titanium alloys by laser processing

    Science.gov (United States)

    Pang, Wang

    Titanium-based alloys have been used for aerospace materials for many years. Recently, these alloys are now being increasingly considered for automotive, industrial and consumer applications. Their excellent creep resistance, corrosion resistance and relative higher specific strength ratio are attractive for many applications. However, the main obstacle for the wide adoption of Ti alloys in various industries is their poor tribological properties. In slide wear, Ti deforms and adhesive wear readily occurs. Their poor tribological properties are mainly due to low hardness and absolute values of tensile and shear strength. Different surface modification techniques have been studied in order to improve the tribological characteristics of Ti alloys, i.e. PVD, nitrding, carburizing, boriding, plating etc. Coatings produced by these techniques have their own limitations such as thermal distortion and grain growth. A different approach is to introduce hard particles in the Ti alloy matrix to form a MMC coating, which has tailor-made hardness and wear resistance properties. Laser cladding or laser alloying techniques facilitate the fabrication of surface MMC on Ti alloys without thermal distortion to the substrate. In this project, the fabrication of hard and wear resistant layers of metal matrix composite on titanium alloys substrate by laser surface alloying was investigated. Powder mixtures of Mo and WC were used to form the MMC layer. By optimizing the processing parameters and pre-placed powder mixture compositions, surface MMC of different properties have been successfully fabricated on CP-Ti and Ti6A14V respectively. The structure and characteristics of the MMC surface were investigated by metallography, SEM, XRD, and E-DAX. It was found that the hardness of the laser alloyed Mo/WC MMC surface was 300% higher than that of the CP-Ti substrate Excellent metallurgical bonding with the MMC layer of the substrate has been achieved. The relative kinetic frictional tests

  5. The effect of irradiation process on the optical fiber coating

    Science.gov (United States)

    Wang, Zeyu; Xiao, Chun; Rong, Liang; Ji, Wei

    2018-03-01

    Protective fiber coating decides the mechanical strength of an optical fiber as well as its resistance against the influence of environment, especially in some special areas like irradiation atmospheres. According to the experiment in this paper, it was found that the tensile force and peeling force of resistant radiation optical fiber was improved because of the special optical fiber coating.

  6. Process defects and in situ monitoring methods in metal powder bed fusion: a review

    Science.gov (United States)

    Grasso, Marco; Colosimo, Bianca Maria

    2017-04-01

    Despite continuous technological enhancements of metal Additive Manufacturing (AM) systems, the lack of process repeatability and stability still represents a barrier for the industrial breakthrough. The most relevant metal AM applications currently involve industrial sectors (e.g. aerospace and bio-medical) where defects avoidance is fundamental. Because of this, there is the need to develop novel in situ monitoring tools able to keep under control the stability of the process on a layer-by-layer basis, and to detect the onset of defects as soon as possible. On the one hand, AM systems must be equipped with in situ sensing devices able to measure relevant quantities during the process, a.k.a. process signatures. On the other hand, in-process data analytics and statistical monitoring techniques are required to detect and localize the defects in an automated way. This paper reviews the literature and the commercial tools for in situ monitoring of powder bed fusion (PBF) processes. It explores the different categories of defects and their main causes, the most relevant process signatures and the in situ sensing approaches proposed so far. Particular attention is devoted to the development of automated defect detection rules and the study of process control strategies, which represent two critical fields for the development of future smart PBF systems.

  7. Process defects and in situ monitoring methods in metal powder bed fusion: a review

    International Nuclear Information System (INIS)

    Grasso, Marco; Colosimo, Bianca Maria

    2017-01-01

    Despite continuous technological enhancements of metal Additive Manufacturing (AM) systems, the lack of process repeatability and stability still represents a barrier for the industrial breakthrough. The most relevant metal AM applications currently involve industrial sectors (e.g. aerospace and bio-medical) where defects avoidance is fundamental. Because of this, there is the need to develop novel in situ monitoring tools able to keep under control the stability of the process on a layer-by-layer basis, and to detect the onset of defects as soon as possible. On the one hand, AM systems must be equipped with in situ sensing devices able to measure relevant quantities during the process, a.k.a. process signatures. On the other hand, in-process data analytics and statistical monitoring techniques are required to detect and localize the defects in an automated way. This paper reviews the literature and the commercial tools for in situ monitoring of powder bed fusion (PBF) processes. It explores the different categories of defects and their main causes, the most relevant process signatures and the in situ sensing approaches proposed so far. Particular attention is devoted to the development of automated defect detection rules and the study of process control strategies, which represent two critical fields for the development of future smart PBF systems. (paper)

  8. Treatment of amoxicillin by O3/Fenton process in a rotating packed bed.

    Science.gov (United States)

    Li, Mo; Zeng, Zequan; Li, Yingwen; Arowo, Moses; Chen, Jianfeng; Meng, Hong; Shao, Lei

    2015-03-01

    In this study, simulated amoxicillin wastewater was treated by the O3/Fenton process in a rotating packed bed (RPB) and the results were compared with the Fenton process and the O3 followed by Fenton (O3 + Fenton) process. The chemical oxygen demand (COD) removal rate and the ratio of 5-day biological oxygen demand to chemical oxygen demand (BOD5/COD) in the O3/Fenton process were approximately 17% and 26%, respectively, higher than those in the O3 + Fenton process with an initial pH of 3. The COD removal rate of the amoxicillin solution reached maximum at the Fe(II) concentration of 0.6 mM, temperature of 25 °C, rotation speed of 800 rpm and initial pH of 3. The BOD5/COD of the amoxicillin solution increased from 0 to 0.38 after the solution was treated by the O3/Fenton process. Analysis of the intermediates indicated that the pathway of amoxicillin degradation in the O3/Fenton process was similar to that in the O3 + Fenton process. Contrast experiment results showed that amoxicillin degradation was significantly intensified in the RPB. Copyright © 2014 Elsevier Ltd. All rights reserved.

  9. Wear monitoring of protective nitride coatings using image processing

    DEFF Research Database (Denmark)

    Rasmussen, Inge Lise; Guibert, M.; Belin, M.

    2010-01-01

    -meter with up to 105 19 repetitive cycles, eventually leaving the embedded TiN signal layer uncovered at the bottom the wear scar. 20 The worn surface was characterized by subsequent image processing. A color detection of the wear scar with 21 the exposed TiN layer by a simple optical imaging system showed......A double-layer model system, consisting of a thin layer of tribological titanium aluminum nitride (TiAlN) on 17 top of titanium nitride (TiN), was deposited on polished 100Cr6 steel substrates. The TiAlN top-coatings 18 were exposed to abrasive wear by a reciprocating wear process in a linear tribo...... a significant increase up to a factor of 2 of 22 the relative color values from the TiAlN top layers to the embedded TiN signal layers. This behavior agrees 23 well with the results of reflectance detection experiment with a red laser optical system on the same system. 24 Thus we have demonstrated that image...

  10. Study progression in application of process analytical technologies on film coating

    Directory of Open Access Journals (Sweden)

    Tingting Peng

    2015-06-01

    Full Text Available Film coating is an important unit operation to produce solid dosage forms, thereby, the monitoring of this process is helpful to find problems in time and improve the quality of coated products. Traditional methods adopted to monitor this process include measurement of coating weight gain, performance of disintegration and dissolution test, etc. However, not only do these methods cause destruction to the samples, but also consume time and energy. There have recently emerged the applications of process analytical technologies (PAT on film coating, especially some novel spectroscopic and imaging technologies, which have the potential to real-time track the progress in film coating and optimize production efficiency. This article gives an overview on the application of such technologies for film coating, with the goal to provide a reference for the further researches.

  11. Correlations of Mean Process Parameters for Agricultural Products Drying in Thin Bed in Solar Direct Dryers

    Directory of Open Access Journals (Sweden)

    MSc. Ciro César Bergues-Ricardo

    2015-11-01

    Full Text Available A group of correlations is given between mean parameters of drying process drying velocity, energy losses, useful energy, and thermal efficiency. Those are suitable for conditions of thin bed drying, in direct solar dryers, and may help for developing of an integral approach of solar drying in those conditions. Correlations are reliable for drying processes of diverse crop products specified, suchas roots, seeds, vegetables, fruits, wood, etc, with natural or forced convection. Correlations were validated in Cuba for usual ranges of efficiency and products in solar dryers of cover, cabinet and house types, in tropical conditions. These correlations are useful for design and exploitation ofdryers and for theoretical and practical comprehension of solar drying like a system.

  12. Hard Coat Layers by PE-CVD Process for the Top Surface of Touch Panel

    International Nuclear Information System (INIS)

    Okunishi, T; Sato, N; Yazawa, K

    2013-01-01

    In order to protect surface from damages, the high pencil hardness and the high abrasion resistance are required for the hard coat layers on polyethylene telephthalate (PET) films for the application of touch panel surface. We have already found that the UV-curing-hard-coat-polymer (UHP) coated PET films show the poor abrasion resistance, while they have the high pencil hardness. It reveals that the abrasion resistance of hard coat layers of the UHP is not simply dependent on the pencil hardness. In this work, we have studied to improve the abrasion resistance of SiOC films as hard coat layers, which were formed by PE-CVD process on UHP coated PET. The abrasion resistance was evaluated by Taber abrasion test. PE-CVD hard coat layers which formed on UHP coater PET films have showed the better abrasion resistance and have the possibility of substitution to the thin glass sheets for touch panel application.

  13. Chemical Characterization of Bed Material Coatingsby LA-ICP-MS and SEM-EDS

    Science.gov (United States)

    Piispanen, M. H.; Mustonen, A. J.; Tiainen, M. S.; Laitinen, R. S.

    Bed material coatings and the consequent agglomeration of bed material are main ash-related problems in FB-boilers. The bed agglomeration is a particular problem when combusting biofuels and waste materials. Whereas SEM-EDS together with automated image processing has proven to be a convenient method to study compositional distribution in coating layers and agglomerates, it is a relatively expensive technique and is not necessarily widely available. In this contribution, we explore the suitability of LA-ICP-MS to provide analogous information of the bed.

  14. Optimizing the coating process for double-coated, wood-containing papers. Double toko chushitsushi no toko process no saitekika

    Energy Technology Data Exchange (ETDEWEB)

    Mori, T [Sumitomo Jukikai Valmet Ltd., Tokyo (Japan)

    1991-09-01

    Medium weight coat (MWC) paper is judged to be optimum for the heating setting offsetting rotary press and appropriate also for the offset printing. Representative printed matters to use MWC paper comprise, among others, sales promotion and high grade propagation purpose documents, and specialized magazines. Judging from the viewpoint of comparison between the one-layer coating and two-layer coating, effect of different coating methods, optimization in drying, etc., the two-layer coating is more advantageous than the one-layer coating in quality to keep the homogeneity also even after the printing. There are cases that the two-layer coating lowers the total cost for necessary constituent elements for the coating. The drying method of precoating, if made by an applicator roll, hardly influences the brightness and smoothness. For the precoating, the use of roll applicator gives a better brightness than that of short dwell. It was also known that the use of roll applicator solves problems raised by the increase in coated quantity due to the use of short dwell. 8 figs., 3 tabs.

  15. Biomass Torrefaction Process Review and Moving Bed Torrefaction System Model Development

    Energy Technology Data Exchange (ETDEWEB)

    Jaya Shakar Tumuluru; Shahab Sokhansanj; Christopher T. Wright

    2010-08-01

    Torrefaction is currently developing as an important preprocessing step to improve the quality of biomass in terms of physical properties, and proximate and ultimate composition. Torrefaction is a slow heating of biomass in an inert or reduced environment to a maximum temperature of 300°C. Torrefaction can also be defined as a group of products resulting from the partially controlled and isothermal pyrolysis of biomass occurring in a temperature range of 200–230ºC and 270–280ºC. Thus, the process can also be called a mild pyrolysis as it occurs at the lower temperature range of the pyrolysis process. At the end of the torrefaction process, a solid uniform product with lower moisture content and higher energy content than raw biomass is produced. Most of the smoke-producing compounds and other volatiles are removed during torrefaction, producing a final product that will have a lower mass but a higher heating value. An important aspect of research is to establish a degree of torrefaction where gains in heating value offset the loss of mass. There is a lack of literature on torrefaction reactor designs and a design sheet for estimating the dimensions of the torrefier based on capacity. This study includes a) conducting a detailed review on the torrefaction of biomass in terms of understanding the process, product properties, off-gas compositions, and methods used, and b) to design a moving bed torrefier, taking into account the basic fundamental heat and mass transfer calculations. Specific objectives include calculating the dimensions like diameter and height of the moving packed bed for different capacities, designing the heat loads and gas flow rates, and developing an interactive excel sheet where the user can define design specifications. In this report, 25–1000 kg/hr are used in equations for the design of the torrefier, examples of calculations, and specifications for the torrefier.

  16. Biomass Torrefaction Process Review and Moving Bed Torrefaction System Model Development

    Energy Technology Data Exchange (ETDEWEB)

    Jaya Shakar Tumuluru; Shahab Sokhansanj; Christopher T. Wright; Richard D. Boardman

    2010-08-01

    Torrefaction is currently developing as an important preprocessing step to improve the quality of biomass in terms of physical properties, and proximate and ultimate composition. Torrefaction is a slow heating of biomass in an inert or reduced environment to a maximum temperature of 300 C. Torrefaction can also be defined as a group of products resulting from the partially controlled and isothermal pyrolysis of biomass occurring in a temperature range of 200-230 C and 270-280 C. Thus, the process can also be called a mild pyrolysis as it occurs at the lower temperature range of the pyrolysis process. At the end of the torrefaction process, a solid uniform product with lower moisture content and higher energy content than raw biomass is produced. Most of the smoke-producing compounds and other volatiles are removed during torrefaction, producing a final product that will have a lower mass but a higher heating value. An important aspect of research is to establish a degree of torrefaction where gains in heating value offset the loss of mass. There is a lack of literature on torrefaction reactor designs and a design sheet for estimating the dimensions of the torrefier based on capacity. This study includes (a) conducting a detailed review on the torrefaction of biomass in terms of understanding the process, product properties, off-gas compositions, and methods used, and (b) to design a moving bed torrefier, taking into account the basic fundamental heat and mass transfer calculations. Specific objectives include calculating the dimensions like diameter and height of the moving packed bed for different capacities, designing the heat loads and gas flow rates, and developing an interactive excel sheet where the user can define design specifications. In this report, 25-1000 kg/hr are used in equations for the design of the torrefier, examples of calculations, and specifications for the torrefier.

  17. Coupled Inverse Fluidized Bed Bioreactor with Advanced Oxidation Processes for Treatment of Vinasse

    Directory of Open Access Journals (Sweden)

    Karla E. Campos Díaz

    2017-11-01

    Full Text Available Vinasse is the wastewater generated from ethanol distillation; it is characterized by high levels of organic and inorganic matter, high exit temperature, dissolved salts and low pH. In this work the treatment of undiluted vinasse was achieved using sequentially-coupled biological and advanced oxidation processes. The initial characterization of vinasse showed a high Chemical Oxygen Demand (COD, 32 kg m-3, high Total Organic Carbon (TOC, 24.5 kg m-3 and low pH (2.5. The first stage of the biological treatment of the vinasse was carried out in an inverse fluidized bed bioreactor with a microbial consortium using polypropylene as support material. The fluidized bed bioreactor was kept at a constant temperature (37 ± 1ºC and pH (6.0 ± 0.5 for 90 days. After the biological process, the vinasse was continuously fed to the photoreactor using a peristaltic pump 2.8 × 10-3 kg of FeSO4•7H2O were added to the vinasse and allowed to dissolve in the dark for five minutes; after this time, 15.3 m3 of hydrogen peroxide (H2O2 (30% w/w were added, and subsequently, the UV radiation was allowed to reach the photoreactor to treat the effluent for 3600 s at pH = 3. Results showed that the maximum organic matter removed using the biological process, measured as COD, was 80% after 90 days. Additionally, 88% of COD removal was achieved using the photo-assisted Fenton oxidation. The overall COD removal after the sequentially-coupled processes reached a value as low as 0.194 kg m-3, achieving over 99% of COD removal as well as complete TOC removal.

  18. Performance of a dual-process PVD/PS tungsten coating structure under deuterium ion irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyunmyung; Lee, Ho Jung; Kim, Sung Hwan [Department of Nuclear and Quantum Engineering, KAIST, Daejeon (Korea, Republic of); Song, Jae-Min [Department of Nuclear Engineering, Seoul National University, Seoul (Korea, Republic of); Jang, Changheui, E-mail: chjang@kaist.ac.kr [Department of Nuclear and Quantum Engineering, KAIST, Daejeon (Korea, Republic of)

    2016-11-01

    Highlights: • D{sup +} irradiation performance of a dual-process PVD/PS W coating was evaluated. • Low-energy plasmas exposure of 100 eV D{sup +} with 1.17 × 10{sup 21} D/s{sup −1} m{sup 2} flux was applied. • After D ion irradiation, flakes were observed on the surface of the simple PS coating. • While, sub-μm size protrusions were observed for dual-process PVD/PS W coating. • Height of D spike in depth profile was lower for dual-process PVD/PS W coating. - Abstract: A dual-process coating structure was developed on a graphite substrate to improve the performance of the coating structure under anticipated operating condition of fusion devices. A thin multilayer W/Mo coating (6 μm) was deposited by physical vapor deposition (PVD) method with a variation of Mo interlayer thickness on plasma spray (PS) W coating (160 μm) of a graphite substrate panel. The dual-process PVD/PS W coatings then were exposed to 3.08 × 10{sup 24} D m{sup −2} of 100 eV D ions with a flux of 1.71 × 10{sup 21} D m{sup −2} s{sup −1} in an electron cyclotron resonance (ECR) chamber. After irradiation, surface morphology and D depth profiles of the dual-process coating were analyzed and compared to those of the simple PS W coating. Both changes in surface morphology and D retention were strongly dependent on the microstructure of surface coating. Meanwhile, the existence of Mo interlayer seemed to have no significant effect on the retention of deuterium.

  19. Performance of a desiccant assisted packed bed passive solar dryer for copra processing

    Directory of Open Access Journals (Sweden)

    Padmanaban Govindarajulu

    2017-01-01

    Full Text Available In this paper, the performance of a novel desiccant assisted packed bed passive solar dryer was evaluated for copra processing and compared with conventional passive solar dryer. This novel solar dryer consists of a desiccant assisted packed bed solar air heater attached with a dryer cabin. The desiccant and phase change materials packed in the solar air heater has control the humidity and retains the heat for longer duration, respectively. The performance of the dryer was evaluated (in terms of drying time to attain the final equilibrium moisture content, drying rate, specific moisture extraction rate, pick-up efficiency, and dryer efficiency under the meteorological conditions of Coimbatore city in India during March and April 2016. The copra was dried from initial moisture content (wet basis of about 52% to the final moisture content (wet basis of about 8% in 62 hours with specific moisture extraction rate of 0.82 kg/kWh. The drying time was reduced by about 44 hours when compared to the conventional passive solar dryer. The dryer pick-up efficiency was varied between about 10% and 65%. The average dryer thermal efficiency was calculated to be about 32%. The quality of final dried product was found to be good.

  20. Comparative simulation of a fluidised bed reformer using industrial process simulators

    Science.gov (United States)

    Bashiri, Hamed; Sotudeh-Gharebagh, Rahmat; Sarvar-Amini, Amin; Haghtalab, Ali; Mostoufi, Navid

    2016-08-01

    A simulation model is developed by commercial simulators in order to predict the performance of a fluidised bed reformer. As many physical and chemical phenomena take place in the reformer, two sub-models (hydrodynamic and reaction sub-models) are needed. The hydrodynamic sub-model is based on the dynamic two-phase model and the reaction sub-model is derived from the literature. In the overall model, the bed is divided into several sections. In each section, the flow of the gas is considered as plug flow through the bubble phase and perfectly mixed through the emulsion phase. Experimental data from the literature were used to validate the model. Close agreement was found between the model of both ASPEN Plus (ASPEN PLUS 2004 ©) and HYSYS (ASPEN HYSYS 2004 ©) and the experimental data using various sectioning of the reactor ranged from one to four. The experimental conversion lies between one and four sections as expected. The model proposed in this work can be used as a framework in developing the complicated models for non-ideal reactors inside of the process simulators.

  1. Plural coated article and process for making same

    International Nuclear Information System (INIS)

    Dickie, R.A.; Cassatta, J.C.

    1977-01-01

    A radiation polymerizable protective coating composition or paint, coated articles bearing such a protective radiation polymerizable paint, which on a non-polymerizable solvent, pigment, initiator and particulate fillerfree basis consists essentially of a binder solution of: (1) between about 90 and about 10 parts of a thermoplastic vinyl polymer free of olefinic unsaturation and prepared from at least about 85 weight percent of monofunctional vinyl monomers: (2) between about 10 and about 90 parts of vinyl solvent monomers for said vinyl polymer, at least about 10 weight percent, preferably at least about 30 weight percent, of said solvent monomers being selected from the group consisting of divinyl monomers, trivinyl monomers, tetravinyl monomers and mixtures thereof; and (3) between about 0.05 and about 1.0 parts per 100 parts of the total of said thermoplastic vinyl polymer and said vinyl solvent monomers of a mono- or diester of phosphoric acid bearing one or more sites of vinyl unsaturation. The composition exhibits excellent quality and good adhesion to a variety of substrated, in particular metals, including vapor deposited metals. Preferred articles bearing such a coating are prepared by: applying a base coat to a substrate and curing the same; vapor depositing a coating of a metal over the surface of the base coat; and applying to and curing on the surface of the base coat; and applying to and curing on the surface of the deposited metal the radiation polymerizable topcoat, preferably with little or no pigment contained therein

  2. Numerical modelling of biomass combustion: Solid conversion processes in a fixed bed furnace

    Science.gov (United States)

    Karim, Md. Rezwanul; Naser, Jamal

    2017-06-01

    Increasing demand for energy and rising concerns over global warming has urged the use of renewable energy sources to carry a sustainable development of the world. Bio mass is a renewable energy which has become an important fuel to produce thermal energy or electricity. It is an eco-friendly source of energy as it reduces carbon dioxide emissions. Combustion of solid biomass is a complex phenomenon due to its large varieties and physical structures. Among various systems, fixed bed combustion is the most commonly used technique for thermal conversion of solid biomass. But inadequate knowledge on complex solid conversion processes has limited the development of such combustion system. Numerical modelling of this combustion system has some advantages over experimental analysis. Many important system parameters (e.g. temperature, density, solid fraction) can be estimated inside the entire domain under different working conditions. In this work, a complete numerical model is used for solid conversion processes of biomass combustion in a fixed bed furnace. The combustion system is divided in to solid and gas phase. This model includes several sub models to characterize the solid phase of the combustion with several variables. User defined subroutines are used to introduce solid phase variables in commercial CFD code. Gas phase of combustion is resolved using built-in module of CFD code. Heat transfer model is modified to predict the temperature of solid and gas phases with special radiation heat transfer solution for considering the high absorptivity of the medium. Considering all solid conversion processes the solid phase variables are evaluated. Results obtained are discussed with reference from an experimental burner.

  3. The Insulation of Copper Wire by the Electrostatic Coating Process.

    Science.gov (United States)

    1983-06-30

    Caster full production lines produce more uniform coating thicknesses. -18- U AM NC. IO C FWIO~k TX3M ..... ....... Z . A A I~ ~ 15X 7-., r - ’ r 15X... modification to meet specific usage requirements. t * -68- 482 5 APPENDIX CLIQUINITE’ COATING PRODU(:TS LIQUINITEE-COATING POWDERS FEP (Fluorinated Ethylene...Loss from Dissipation Factor (60 Hz-2xl0 9Hz) 0.2-1.2001 Revolving Disc, mg (60 Hz -2 x iO0 Hz) *CS 17 Wheel . 100 cycles 2.2 Surface Resistivity (250

  4. Artificial neural network modelling approach for a biomass gasification process in fixed bed gasifiers

    International Nuclear Information System (INIS)

    Mikulandrić, Robert; Lončar, Dražen; Böhning, Dorith; Böhme, Rene; Beckmann, Michael

    2014-01-01

    Highlights: • 2 Different equilibrium models are developed and their performance is analysed. • Neural network prediction models for 2 different fixed bed gasifier types are developed. • The influence of different input parameters on neural network model performance is analysed. • Methodology for neural network model development for different gasifier types is described. • Neural network models are verified for various operating conditions based on measured data. - Abstract: The number of the small and middle-scale biomass gasification combined heat and power plants as well as syngas production plants has been significantly increased in the last decade mostly due to extensive incentives. However, existing issues regarding syngas quality, process efficiency, emissions and environmental standards are preventing biomass gasification technology to become more economically viable. To encounter these issues, special attention is given to the development of mathematical models which can be used for a process analysis or plant control purposes. The presented paper analyses possibilities of neural networks to predict process parameters with high speed and accuracy. After a related literature review and measurement data analysis, different modelling approaches for the process parameter prediction that can be used for an on-line process control were developed and their performance were analysed. Neural network models showed good capability to predict biomass gasification process parameters with reasonable accuracy and speed. Measurement data for the model development, verification and performance analysis were derived from biomass gasification plant operated by Technical University Dresden

  5. Microstructures, hardness and bioactivity of hydroxyapatite coatings deposited by direct laser melting process

    International Nuclear Information System (INIS)

    Tlotleng, Monnamme; Akinlabi, Esther; Shukla, Mukul; Pityana, Sisa

    2014-01-01

    Hydroxyapatite (HAP) coatings on bioinert metals such as Ti–6Al–4V are necessary for biomedical applications. Together, HAP and Ti–6Al–4V are biocompatible and bioactive. The challenges of depositing HAP on Ti–6Al–4V with traditional thermal spraying techniques are well founded. In this paper, HAP was coated on Ti–6Al–4V using direct laser melting (DLM) process. This process, unlike the traditional coating processes, is able to achieve coatings with good metallurgical bonding and little dilution. The microstructural and mechanical properties, chemical composition and bio-activities of the produced coatings were studied with optical microscopy, scanning electron microscope equipped with energy dispersive X-ray spectroscopy, and Vickers hardness machine, and by immersion test in Hanks' solution. The results showed that the choice of the laser power has much influence on the evolving microstructure, the mechanical properties and the retainment of HAP on the surface of the coating. Also, the choice of laser power of 750 W led to no dilution. The microhardness results inferred a strong intermetallic–ceramic interfacial bonding; which meant that the 750 W coating could survive long in service. Also, the coating was softer at the surface and stronger in the heat affected zones. Hence, this process parameter setting can be considered as an optimal setting. The soak tests revealed that the surface of the coating had unmelted crystals of HAP. The CaP ratio conducted on the soaked coating was 2.00 which corresponded to tetra calcium phosphate. This coating seems attractive for metallic implant applications. - Highlights: • Characteristics of HAP coatings produced on Ti-6Al-4V achieved with direct laser melting are reported. • Optimal process parameters necessary to achieve biocompatible coating are reported. • The SEM micrograph of the soaked HAP coating revealed partially melted crystals of HAP. • The HAP coating was retained at the surface of

  6. Plasma Spray and Pack Cementation Process Optimization and Oxidation Behaviour of Novel Multilayered Coatings

    Science.gov (United States)

    Gao, Feng

    The hot section components in gas turbines are subjected to a harsh environment with the temperature being increased continuously. The higher temperature has directly resulted in severe oxidation of these components. Monolithic coatings such as MCrAIY and aluminide have been traditionally used to protect the components from oxidation; however, increased operating temperature quickly deteriorates the coatings due to accelerated diffusion of aluminum in the coatings. To improve the oxidation resistance a group of multilayered coatings are developed in this study. The multilayered coatings consist of a Cr-Si co-deposited layer as the diffusion barrier, a plasma sprayed NiCrA1Y coating as the middle layer and an aluminized top layer. The Cr-Si and aluminized layers are fabricated using pack cementation processes and the NiCrA1Y coatings are produced using the Mettech Axial III(TM) System. All of the coating processes are optimized using the methodology of Design of Experiments (DOE) and the results are analyzed using statistical method. The optimal processes are adopted to fabricate the multilayered coatings for oxidation tests. The coatings are exposed in air at 1050°C and 1150°C for 1000 hr. The results indicate that a Cr layer and a silicon-rich barrier layer have formed on the interface between the Cr-Si coating and the NiCrA1Y coating. This barrier layer not only prevents aluminum and chromium from diffusing into the substrate, but also impedes the diffusion of other elements from the substrate into the coating. The results also reveal that, for optimal oxidation resistance at 1050°C, the top layer in a multilayered coating should have at least Al/Ni ratio of one; whereas the multilayered coating with the All Ni ratio of two in the top layer exhibits the best oxidation resistance at 1150°C. The DOE methodology provides an excellent means for process optimization and the selection of oxidation test matrix, and also offers a more thorough understanding of the

  7. Microstructures, hardness and bioactivity of hydroxyapatite coatings deposited by direct laser melting process

    Energy Technology Data Exchange (ETDEWEB)

    Tlotleng, Monnamme, E-mail: MTlotleng@csir.co.za [Laser Materials Processing Group, National Laser Center CSIR, Pretoria 0001 (South Africa); Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park, Kingsway Campus, Johannesburg 2006 (South Africa); Akinlabi, Esther [Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park, Kingsway Campus, Johannesburg 2006 (South Africa); Shukla, Mukul [Department of Mechanical Engineering Technology, University of Johannesburg, Doornfontein Campus, Johannesburg 2006 (South Africa); Department of Mechanical Engineering, MNNIT, Allahabad, UP 211004 (India); Pityana, Sisa [Laser Materials Processing Group, National Laser Center CSIR, Pretoria 0001 (South Africa); Department of Chemical and Metallurgical Engineering, Tshwane University of Technology, Pretoria 0001 (South Africa)

    2014-10-01

    Hydroxyapatite (HAP) coatings on bioinert metals such as Ti–6Al–4V are necessary for biomedical applications. Together, HAP and Ti–6Al–4V are biocompatible and bioactive. The challenges of depositing HAP on Ti–6Al–4V with traditional thermal spraying techniques are well founded. In this paper, HAP was coated on Ti–6Al–4V using direct laser melting (DLM) process. This process, unlike the traditional coating processes, is able to achieve coatings with good metallurgical bonding and little dilution. The microstructural and mechanical properties, chemical composition and bio-activities of the produced coatings were studied with optical microscopy, scanning electron microscope equipped with energy dispersive X-ray spectroscopy, and Vickers hardness machine, and by immersion test in Hanks' solution. The results showed that the choice of the laser power has much influence on the evolving microstructure, the mechanical properties and the retainment of HAP on the surface of the coating. Also, the choice of laser power of 750 W led to no dilution. The microhardness results inferred a strong intermetallic–ceramic interfacial bonding; which meant that the 750 W coating could survive long in service. Also, the coating was softer at the surface and stronger in the heat affected zones. Hence, this process parameter setting can be considered as an optimal setting. The soak tests revealed that the surface of the coating had unmelted crystals of HAP. The CaP ratio conducted on the soaked coating was 2.00 which corresponded to tetra calcium phosphate. This coating seems attractive for metallic implant applications. - Highlights: • Characteristics of HAP coatings produced on Ti-6Al-4V achieved with direct laser melting are reported. • Optimal process parameters necessary to achieve biocompatible coating are reported. • The SEM micrograph of the soaked HAP coating revealed partially melted crystals of HAP. • The HAP coating was retained at the surface of

  8. Corrosion processes of physical vapor deposition-coated metallic implants.

    Science.gov (United States)

    Antunes, Renato Altobelli; de Oliveira, Mara Cristina Lopes

    2009-01-01

    Protecting metallic implants from the harsh environment of physiological fluids is essential to guaranteeing successful long-term use in a patient's body. Chemical degradation may lead to the failure of an implant device in two different ways. First, metal ions may cause inflammatory reactions in the tissues surrounding the implant and, in extreme cases, these reactions may inflict acute pain on the patient and lead to loosening of the device. Therefore, increasing wear strength is beneficial to the performance of the metallic implant. Second, localized corrosion processes contribute to the nucleation of fatigue cracks, and corrosion fatigue is the main reason for the mechanical failure of metallic implants. Common biomedical alloys such as stainless steel, cobalt-chrome alloys, and titanium alloys are prone to at least one of these problems. Vapor-deposited hard coatings act directly to improve corrosion, wear, and fatigue resistances of metallic materials. The effectiveness of the corrosion protection is strongly related to the structure of the physical vapor deposition layer. The aim of this paper is to present a comprehensive review of the correlation between the structure of physical vapor deposition layers and the corrosion properties of metallic implants.

  9. Software and Hardware System for Fast Processes Study When Preparing Foundation Beds of Oil and Gas Facilities

    Science.gov (United States)

    Gruzin, A. V.; Gruzin, V. V.; Shalay, V. V.

    2018-04-01

    Analysis of existing technologies for preparing foundation beds of oil and gas buildings and structures has revealed the lack of reasoned recommendations on the selection of rational technical and technological parameters of compaction. To study the nature of the dynamics of fast processes during compaction of foundation beds of oil and gas facilities, a specialized software and hardware system was developed. The method of calculating the basic technical parameters of the equipment for recording fast processes is presented, as well as the algorithm for processing the experimental data. The performed preliminary studies confirmed the accuracy of the decisions made and the calculations performed.

  10. Generation of amorphous ceramic capacitor coatings on titanium using a continuous sol-gel process

    International Nuclear Information System (INIS)

    Dixon, B.G.; Walsh, M.A. III; Phillips, P.G.; Morris, R.S.

    1995-01-01

    Thin amorphous films of ceramic capacitor materials were successfully deposited using sol-gel chemistry onto titanium wire using a continuous, computer controlled process. By repeatedly depositing and calcining very thin layers of material, smooth and even coats can be produced. Surface analyses revealed the layered nature of these thin coats, as well as the amorphous nature of the ceramic. The electrical properties of the better coatings, all composed of niobium, bismuth, zinc oxides, were then evaluated. copyright 1995 Materials Research Society

  11. Process Evaluation of AISI 4340 Steel Manufactured by Laser Powder Bed Fusion

    Science.gov (United States)

    Jelis, Elias; Hespos, Michael R.; Ravindra, Nuggehalli M.

    2018-01-01

    Laser powder bed fusion (L-PBF) involves the consolidation of metal powder, layer by layer, through laser melting and solidification. In this study, process parameters are optimized for AISI 4340 steel to produce dense and homogeneous structures. The optimized process parameters produce mechanical properties at the center of the build plate that are comparable to wrought in the vertical and horizontal orientations after heat treatment and machining. Four subsequent builds are filled with specimens to evaluate the mechanical behavior as a function of location and orientation. Variations in the mechanical properties are likely due to recoater blade interactions with the powder and uneven gas flow. The results obtained in this study are analyzed to assess the reliability and reproducibility of the process. A different build evaluates the performance of near-net-shaped tensile specimens angled 35°-90° from the build plate surface (horizontal). Ductility measurements and surface roughness vary significantly as a function of the build angle. In the stress-relieved and as-built conditions, the mechanical behavior of vertically oriented specimens exhibits somewhat lower and more variable ductility than horizontally oriented specimens. Therefore, several process variables affect the mechanical properties of parts produced by the L-PBF process.

  12. Processing-structure-property relationships in electron beam physical vapor deposited yttria stabilized zirconia coatings

    International Nuclear Information System (INIS)

    Rao, D. Srinivasa; Valleti, Krishna; Joshi, S. V.; Janardhan, G. Ranga

    2011-01-01

    The physical and mechanical properties of yttria stabilized zirconia (YSZ) coatings deposited by the electron beam physical vapor deposition technique have been investigated by varying the key process variables such as vapor incidence angle and sample rotation speed. The tetragonal zirconia coatings formed under varying process conditions employed were found to have widely different surface and cross-sectional morphologies. The porosity, phase composition, planar orientation, hardness, adhesion, and surface residual stresses in the coated specimens were comprehensively evaluated to develop a correlation with the process variables. Under transverse scratch test conditions, the YSZ coatings exhibited two different crack formation modes, depending on the magnitude of residual stress. The influence of processing conditions on the coating deposition rate, column orientation angle, and adhesion strength has been established. Key relationships between porosity, hardness, and adhesion are also presented.

  13. High-Performance Molybdenum Coating by Wire–HVOF Thermal Spray Process

    Science.gov (United States)

    Tailor, Satish; Modi, Ankur; Modi, S. C.

    2018-04-01

    Coating deposition on many industrial components with good microstructural, mechanical properties, and better wear resistance is always a challenge for the thermal spray community. A number of thermal spray methods are used to develop such promising coatings for many industrial applications, viz. arc spray, flame spray, plasma, and HVOF. All these processes have their own limitations to achieve porous free, very dense, high-performance wear-resistant coatings. In this work, an attempt has been made to overcome this limitation. Molybdenum coatings were deposited on low-carbon steel substrates using wire-high-velocity oxy-fuel (W-HVOF; WH) thermal spray system (trade name HIJET 9610®). For a comparison, Mo coatings were also fabricated by arc spray, flame spray, plasma spray, and powder-HVOF processes. As-sprayed coatings were analyzed using x-ray diffraction, scanning electron microscopy for phase, and microstructural analysis, respectively. Coating microhardness, surface roughness, and porosity were also measured. Adhesion strength and wear tests were conducted to determine the mechanical and wear properties of the as-sprayed coatings. Results show that the coatings deposited by W-HVOF have better performance in terms of microstructural, mechanical, and wear resistance properties, in comparison with available thermal spray process (flame spray and plasma spray).

  14. Design and development on automated control system of coated fuel particle fabrication process

    International Nuclear Information System (INIS)

    Liu Malin; Shao Youlin; Liu Bing

    2013-01-01

    With the development trend of the large-scale production of the HTR coated fuel particles, the original manual control system can not meet the requirement and the automation control system of coated fuel particle fabrication in modern industrial grade is needed to develop. The comprehensive analysis aiming at successive 4-layer coating process of TRISO type coated fuel particles was carried out. It was found that the coating process could be divided into five subsystems and nine operating states. The establishment of DCS-type (distributed control system) of automation control system was proposed. According to the rigorous requirements of preparation process for coated particles, the design considerations of DCS were proposed, including the principle of coordinated control, safety and reliability, integration specification, practical and easy to use, and open and easy to update. A complete set of automation control system for coated fuel particle preparation process was manufactured based on fulfilling the requirements of these principles in manufacture practice. The automated control system was put into operation in the production of irradiated samples for HTRPM demonstration project. The experimental results prove that the system can achieve better control of coated fuel particle preparation process and meet the requirements of factory-scale production. (authors)

  15. Effect of manufacturing process sequence on the corrosion resistance characteristics of coated metallic bipolar plates

    Science.gov (United States)

    Dur, Ender; Cora, Ömer Necati; Koç, Muammer

    2014-01-01

    Metallic bipolar plate (BPP) with high corrosion and low contact resistance, durability, strength, low cost, volume, and weight requirements is one of the critical parts of the PEMFC. This study is dedicated to understand the effect of the process sequence (manufacturing then coating vs. coating then manufacturing) on the corrosion resistance of coated metallic bipolar plates. To this goal, three different PVD coatings (titanium nitride (TiN), chromium nitride (CrN), zirconium nitride (ZrN)), with three thicknesses, (0.1, 0.5, 1 μm) were applied on BPPs made of 316L stainless steel alloy before and after two types of manufacturing (i.e., stamping or hydroforming). Corrosion test results indicated that ZrN coating exhibited the best corrosion protection while the performance of TiN coating was the lowest among the tested coatings and thicknesses. For most of the cases tested, in which coating was applied before manufacturing, occurrence of corrosion was found to be more profound than the case where coating was applied after manufacturing. Increasing the coating thickness was found to improve the corrosion resistance. It was also revealed that hydroformed BPPs performed slightly better than stamped BPPs in terms of the corrosion behavior.

  16. Performance characterization of Ni60-WC coating on steel processed with supersonic laser deposition

    Directory of Open Access Journals (Sweden)

    Fang Luo

    2015-03-01

    Full Text Available Ni60-WC particles are used to improve the wear resistance of hard-facing steel due to their high hardness. An emerging technology that combines laser with cold spraying to deposit the hard-facing coatings is known as supersonic laser deposition. In this study, Ni60-WC is deposited on low-carbon steel using SLD. The microstructure and performance of the coatings are investigated through SEM, optical microscopy, EDS, XRD, microhardness and pin-on-disc wear tests. The experimental results of the coating processed with the optimal parameters are compared to those of the coating deposited using laser cladding.

  17. Optimization of process parameters for a quasi-continuous tablet coating system using design of experiments.

    Science.gov (United States)

    Cahyadi, Christine; Heng, Paul Wan Sia; Chan, Lai Wah

    2011-03-01

    The aim of this study was to identify and optimize the critical process parameters of the newly developed Supercell quasi-continuous coater for optimal tablet coat quality. Design of experiments, aided by multivariate analysis techniques, was used to quantify the effects of various coating process conditions and their interactions on the quality of film-coated tablets. The process parameters varied included batch size, inlet temperature, atomizing pressure, plenum pressure, spray rate and coating level. An initial screening stage was carried out using a 2(6-1(IV)) fractional factorial design. Following these preliminary experiments, optimization study was carried out using the Box-Behnken design. Main response variables measured included drug-loading efficiency, coat thickness variation, and the extent of tablet damage. Apparent optimum conditions were determined by using response surface plots. The process parameters exerted various effects on the different response variables. Hence, trade-offs between individual optima were necessary to obtain the best compromised set of conditions. The adequacy of the optimized process conditions in meeting the combined goals for all responses was indicated by the composite desirability value. By using response surface methodology and optimization, coating conditions which produced coated tablets of high drug-loading efficiency, low incidences of tablet damage and low coat thickness variation were defined. Optimal conditions were found to vary over a large spectrum when different responses were considered. Changes in processing parameters across the design space did not result in drastic changes to coat quality, thereby demonstrating robustness in the Supercell coating process. © 2010 American Association of Pharmaceutical Scientists

  18. Thermal interaction between WC-Co coating and steel substrate in process of HVOF spraying

    International Nuclear Information System (INIS)

    Guilemany, J.M.; Sobolev, V.V.; Nutting, J.; Dong, Z.; Calero, J.A.

    1994-01-01

    The WC-Co powders can be used to produce good adhesive and wear resistant HVOF thermal spray coatings on steel and light alloys substrates. In order to understand the properties of this kind of coating, the phases which are present in the coatings and structure changes during post heat treatments have been investigated. Although the coating properties depend very much on the structure developed in the substrate-coating interfacial region it has not been yet investigated in detail. The present study is devoted to the experimental and theoretical analysis of this interfacial region. The structure characterization has been performed mainly through the use of transmission electron microscopy. To provide a theoretical investigation a realistic prediction model of the process has been developed and on its base the mathematical simulation of the substrate-coating thermal interaction has been undertaken

  19. Development of process technologies for improvement of electroless nickel coatings properties

    International Nuclear Information System (INIS)

    Barba-Pingarrón, A; Trujillo-Barragán, M; Hernandez-Gallegos, M A; Valdez-Navarro, R; Bolarín-Miró, A; Jesús, F Sánchez – de; Vargas-Mendoza, L; Molera-Sola, P

    2013-01-01

    This paper describes research and technology developments that enable to improve nickel electroless coating properties. This work deals with: (a) different methods in order to achieve Ni-P-Mo coatings. (b) Other development is related with coatings with addition of hard particles such as SiC, WC or Al 2 O 3 ,(c) Electroless nickel deposits on PBT and austempered ductile iron (ADI). (d) In addition, nickel coatings were deposited on powder metallic pieces and finally, electroless nickel coatings, in conjunction with layers from thermal spray process were formed. Characterization of all coatings by means of optical microscopy, scanning electron microscopy, micro-hardness, wear and corrosion tests were carried out. Results indicate positive increment in both mechanical and electrochemical properties which enhance field applications in Mexican industry.

  20. New weld coating process for directional horizontal drilling operations; Neues Schweissnaht-Beschichtungsverfahren fuer Horizontalbohrungen

    Energy Technology Data Exchange (ETDEWEB)

    Quast, M. [Denso GmbH, Leverkusen (Germany)

    2005-07-01

    Corrosion protective coatings of steel pipes laid by horizontal directional drilling are particularly stressed. Thermosetting compounds based on polyurethane or expoxides have proven their performance for the protection of welded joints of such pipes. The application of thermosetting joint coatings can currently be carried out in a lamination process, resulting in glass reinforced plastics coatings, or by spatula in case of polyurethane based materials. Both application procedures require a certain period of time and come along with drawbacks, which are typical for the application of reactive resins. This report describes a new procedure for the coating of welded joint areas of steel pipes with polyurethane reactive resins. By use of a special casing system the complications of applying the coating material by spatula are avoided. Consequently one can take complete advantage of using polyurethane coatings for HDD laid pipes without suffering from typical handling drawbacks. (orig.)

  1. Sprayed and Spin-Coated Multilayer Antireflection Coating Films for Nonvacuum Processed Crystalline Silicon Solar Cells

    Directory of Open Access Journals (Sweden)

    Abdullah Uzum

    2017-01-01

    Full Text Available Using the simple and cost-effective methods, spin-coated ZrO2-polymer composite/spray-deposited TiO2-compact multilayer antireflection coating film was introduced. With a single TiO2-compact film on the surface of a crystalline silicon wafer, 5.3% average reflectance (the reflectance average between the wavelengths of 300 nm and 1100 nm was observed. Reflectance decreased further down to 3.3% after forming spin-coated ZrO2 on the spray-deposited TiO2-compact film. Silicon solar cells were fabricated using CZ-Si p-type wafers in three sets: (1 without antireflection coating (ARC layer, (2 with TiO2-compact ARC film, and (3 with ZrO2-polymer composite/TiO2-compact multilayer ARC film. Conversion efficiency of the cells improved by a factor of 0.8% (from 15.19% to 15.88% owing to the multilayer ARC. Jsc was improved further by 2 mA cm−2 (from 35.3 mA cm−2 to 37.2 mA cm−2 when compared with a single TiO2-compact ARC.

  2. Pulsed Laser Deposition Processing of Improved Titanium Nitride Coatings for Implant Applications

    Science.gov (United States)

    Haywood, Talisha M.

    Recently surface coating technology has attracted considerable attention of researchers to develop novel coatings with enhanced functional properties such as hardness, biocompatibility, wear and corrosion resistance for medical devices and surgical tools. The materials currently being used for surgical implants include predominantly stainless steel (316L), cobalt chromium (Co-Cr), titanium and its alloys. Some of the limitations of these implants include improper mechanical properties, corrosion resistance, cytotoxicity and bonding with bone. One of the ways to improve the performance and biocompatibility of these implants is to coat their surfaces with biocompatible materials. Among the various coating materials, titanium nitride (TiN) shows excellent mechanical properties, corrosion resistance and low cytotoxicity. In the present work, a systematic study of pulsed laser ablation processing of TiN coatings was conducted. TiN thin film coatings were grown on commercially pure titanium (Ti) and stainless steel (316L) substrates at different substrate temperatures and different nitrogen partial pressures using the pulsed laser deposition (PLD) technique. Microstructural, surface, mechanical, chemical, corrosion and biological analysis techniques were applied to characterize the TiN thin film coatings. The PLD processed TiN thin film coatings showed improvements in mechanical strength, corrosion resistance and biocompatibility when compared to the bare substrates. The enhanced performance properties of the TiN thin film coatings were a result of the changing and varying of the deposition parameters.

  3. Process integration for biological sulfate reduction in a carbon monoxide fed packed bed reactor.

    Science.gov (United States)

    Kumar, Manoj; Sinharoy, Arindam; Pakshirajan, Kannan

    2018-05-09

    This study examined immobilized anaerobic biomass for sulfate reduction using carbon monoxide (CO) as the sole carbon source under batch and continuous fed conditions. The immobilized bacteria with beads made of 10% polyvinyl alcohol (PVA) showed best results in terms of sulfate reduction (84 ± 3.52%) and CO utilization (98 ± 1.67%). The effect of hydraulic retention time (HRT), sulfate loading rate and CO loading rate on sulfate and CO removal was investigated employing a 1L packed bed bioreactor containing the immobilized biomass. At 48, 24 and 12 h HRT, the sulfate removal was 94.42 ± 0.15%, 89.75 ± 0.47% and 61.08 ± 0.34%, respectively, along with a CO utilization of more than 90%. The analysis of variance (ANOVA) of the results obtained showed that only the initial CO concentration significantly affected the sulfate reduction process. The reactor effluent sulfate concentrations were 27.41 ± 0.44, 59.16 ± 1.08, 315.83 ± 7.33 mg/L for 250, 500 and 1000 mg/L of influent sulfate concentrations respectively, under the optimum operating conditions. The sulfate reduction rates matched well with low inlet sulfate loading rates, indicating stable performance of the bioreactor system. Overall, this study yielded very high sulfate reduction efficiency by the immobilized anaerobic biomass under high CO loading condition using the packed bed reactor system. Copyright © 2018 Elsevier Ltd. All rights reserved.

  4. Simulation of Energy Savings in Automotive Coatings Processes

    Science.gov (United States)

    Gerini Romagnoli, Marco

    Recently, the automakers have become more and more aware of the environmental and economic impact of their manufacturing processes. The paint shop is the largest energy user in a vehicle manufacturing plant, and one way to reduce costs and energy usage is the optimization of this area. This project aims at providing a tool to model and simulate a paint shop, in order to run and analyze some scenarios and case studies, helping to take strategic decisions. Analytical computations and real data were merged to build a tool that can be used by FCA for their Sterling Heights plant. Convection and conduction heat losses were modeled for the dip processes and the ovens. Thermal balances were used to compute the consumptions of booths, decks and ovens, while pump and fan energy consumptions were modeled for each sub-process. The user acts on a calendar, scheduling a year of production, and the model predicts the energy consumption of the paint shop. Five scenarios were run to test different conditions and the influence of scheduling on the energy consumption. Two different sets of production schedules have been evaluated, the first one fulfilling the production requirement in one shift of 10 hours, at high rate, the second one using two 7-hour-long shifts at medium production rate. It was found that the unit cost was minimized in the warmest months of spring and fall, and system shutdown was a crucial factor to reduce energy consumption. A fifth hypothetical scenario was run, with a 4 month continuous production and an 8 month total shutdown, which reduced the energy consumption to a half of the best realistic scenario. When the plant was run in a two-shifts configuration, the cost to coat a vehicle was found to be 29 with weekend shutdown, and 39 without. In the one-shift configuration, the cost was slightly higher, but the difference was less than 5%. While the fifth scenario showed a consistent reduction of the unit cost, inventory and logistic expenses deriving from the

  5. Nitrogen cycling processes and microbial community composition in bed sediments in the Yukon River at Pilot Station

    Science.gov (United States)

    Repert, Deborah A.; Underwood, Jennifer C.; Smith, Richard L.; Song, Bongkeun

    2014-01-01

    Information on the contribution of nitrogen (N)-cycling processes in bed sediments to river nutrient fluxes in large northern latitude river systems is limited. This study examined the relationship between N-cycling processes in bed sediments and N speciation and loading in the Yukon River near its mouth at the Bering Sea. We conducted laboratory bioassays to measure N-cycling processes in sediment samples collected over distinct water cycle seasons. In conjunction, the microbial community composition in the bed sediments using genes involved in N-cycling (narG, napA, nosZ, and amoA) and 16S rRNA gene pyrosequences was examined. Temporal variation was observed in net N mineralization, nitrate uptake, and denitrification rate potentials and correlated strongly with sediment carbon (C) and extractable N content and microbial community composition rather than with river water nutrient concentrations. The C content of the bed sediment was notably impacted by the spring flood, ranging from 1.1% in the midst of an ice-jam to 0.1% immediately after ice-out, suggesting a buildup of organic material (OM) prior to scouring of the bed sediments during ice break up. The dominant members of the microbial community that explained differences in N-processing rates belonged to the genera Crenothrix,Flavobacterium, and the family of Comamonadaceae. Our results suggest that biogeochemical processing rates in the bed sediments appear to be more coupled to hydrology, nutrient availability in the sediments, and microbial community composition rather than river nutrient concentrations at Pilot Station.

  6. Research on the pyrolysis of hardwood in an entrained bed process development unit

    Energy Technology Data Exchange (ETDEWEB)

    Kovac, R.J.; Gorton, C.W.; Knight, J.A.; Newman, C.J.; O' Neil, D.J. (Georgia Inst. of Tech., Atlanta, GA (United States). Research Inst.)

    1991-08-01

    An atmospheric flash pyrolysis process, the Georgia Tech Entrained Flow Pyrolysis Process, for the production of liquid biofuels from oak hardwood is described. The development of the process began with bench-scale studies and a conceptual design in the 1978--1981 timeframe. Its development and successful demonstration through research on the pyrolysis of hardwood in an entrained bed process development unit (PDU), in the period of 1982--1989, is presented. Oil yields (dry basis) up to 60% were achieved in the 1.5 ton-per-day PDU, far exceeding the initial target/forecast of 40% oil yields. Experimental data, based on over forty runs under steady-state conditions, supported by material and energy balances of near-100% closures, have been used to establish a process model which indicates that oil yields well in excess of 60% (dry basis) can be achieved in a commercial reactor. Experimental results demonstrate a gross product thermal efficiency of 94% and a net product thermal efficiency of 72% or more; the highest values yet achieved with a large-scale biomass liquefaction process. A conceptual manufacturing process and an economic analysis for liquid biofuel production at 60% oil yield from a 200-TPD commercial plant is reported. The plant appears to be profitable at contemporary fuel costs of $21/barrel oil-equivalent. Total capital investment is estimated at under $2.5 million. A rate-of-return on investment of 39.4% and a pay-out period of 2.1 years has been estimated. The manufacturing cost of the combustible pyrolysis oil is $2.70 per gigajoule. 20 figs., 87 tabs.

  7. Coating process optimization through in-line monitoring for coating weight gain using Raman spectroscopy and design of experiments.

    Science.gov (United States)

    Kim, Byungsuk; Woo, Young-Ah

    2018-05-30

    In this study the authors developed a real-time Process Analytical Technology (PAT) of a coating process by applying in-line Raman spectroscopy to evaluate the coating weight gain, which is a quantitative analysis of the film coating layer. The wide area illumination (WAI) Raman probe was connected to the pan coater for real-time monitoring of changes in the weight gain of coating layers. Under the proposed in-line Raman scheme, a non-contact, non-destructive analysis was performed using WAI Raman probes with a spot size of 6 mm. The in-line Raman probe maintained a focal length of 250 mm, and a compressed air line was designed to protect the lens surface from spray droplets. The Design of Experiment (DOE) was applied to identify factors affecting the Raman spectra background of laser irradiation. The factors selected for DOE were the strength of compressed air connected to the probe, and the shielding of light by the transparent door connecting the probe to the pan coater. To develop a quantitative model, partial least squares (PLS) models as multivariate calibration were developed based on the three regions showing the specificity of TiO 2 individually or in combination. For the three single peaks (636 cm -1 , 512 cm -1 , 398 cm -1 ), least squares method (LSM) was applied to develop three univariate quantitative analysis models. One of best multivariate quantitative model having a factor of 1 gave the lowest RMSEP of 0.128, 0.129, and 0.125, respectively for prediction batches. When LSM was applied to the single peak at 636 cm -1 , the univariate quantitative model with an R 2 of 0.9863, slope of 0.5851, and y-intercept of 0.8066 had the lowest RMSEP of 0.138, 0.144, and 0.153, respectively for prediction batches. The in-line Raman spectroscopic method for the analysis of coating weight gain was verified by considering system suitability and parameters such as specificity, range, linearity, accuracy, and precision in accordance with ICH Q2 regarding

  8. Process optimization of ultrasonic spray coating of polymer films

    DEFF Research Database (Denmark)

    Bose, Sanjukta; Keller, Stephan Sylvest; Boisen, Anja

    2013-01-01

    is developed for statistical analysis which identifies the distance between nozzle and substrate as the most significant parameter. Depending on the drying of the sprayed droplets on the substrate, we define two broad regimes, "dry" and "wet". The optimum condition of spraying lies in a narrow window between...... these two regimes, where we obtain a film of desired quality. Both with increasing nozzle-substrate distance and temperature, the deposition moves from a wet state to a dry regime. Similar results are also achieved for solvents with low boiling points. Finally, we study film formation during spray coating......In this work we have performed a detailed study of the influence of various parameters on spray coating of polymer films. Our aim is to produce polymer films of uniform thickness (500 nm to 1 μm) and low roughness compared to the film thickness. The coatings are characterized with respect...

  9. Multivariate statistical process control of a continuous pharmaceutical twin-screw granulation and fluid bed drying process.

    Science.gov (United States)

    Silva, A F; Sarraguça, M C; Fonteyne, M; Vercruysse, J; De Leersnyder, F; Vanhoorne, V; Bostijn, N; Verstraeten, M; Vervaet, C; Remon, J P; De Beer, T; Lopes, J A

    2017-08-07

    A multivariate statistical process control (MSPC) strategy was developed for the monitoring of the ConsiGma™-25 continuous tablet manufacturing line. Thirty-five logged variables encompassing three major units, being a twin screw high shear granulator, a fluid bed dryer and a product control unit, were used to monitor the process. The MSPC strategy was based on principal component analysis of data acquired under normal operating conditions using a series of four process runs. Runs with imposed disturbances in the dryer air flow and temperature, in the granulator barrel temperature, speed and liquid mass flow and in the powder dosing unit mass flow were utilized to evaluate the model's monitoring performance. The impact of the imposed deviations to the process continuity was also evaluated using Hotelling's T 2 and Q residuals statistics control charts. The influence of the individual process variables was assessed by analyzing contribution plots at specific time points. Results show that the imposed disturbances were all detected in both control charts. Overall, the MSPC strategy was successfully developed and applied. Additionally, deviations not associated with the imposed changes were detected, mainly in the granulator barrel temperature control. Copyright © 2017 Elsevier B.V. All rights reserved.

  10. Regeneration of FBGs during the HFCVD diamond-fiber coating process

    Science.gov (United States)

    Alberto, Nélia J.; Kalinowski, Hypolito J.; Neto, Victor F.; Nogueira, Rogério N.

    2014-08-01

    In this work, the regeneration of saturated fiber Bragg gratings during the diamond coating of the fiber is presented. Due to the high temperatures characteristic of the hot filament chemical vapor deposition (HFCVD) process (around 800 ºC), uniform fiber Bragg gratings (FBGs) are not appropriate to be coated. Nevertheless, regenerated Bragg gratings are a suitable solution for this drawback. Its production process involves the inscription of a saturated FBG followed by a time consuming heat treatment. Here it is proposed to take advantage of the high temperatures characteristic of the HFCVD process to simultaneous regenerate the grating and coat the fiber with diamond.

  11. Development of silver coating process and facilities for ITER thermal shield

    Energy Technology Data Exchange (ETDEWEB)

    Kang, D.K. [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Kim, R.G. [COTEC Corp., Changwon 641-846 (Korea, Republic of); Nam, K., E-mail: kwnam@nfri.re.kr [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Noh, C.H.; Chung, W. [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Yoon, D.C. [COTEC Corp., Changwon 641-846 (Korea, Republic of); Lim, K.; Baek, J.P. [SFA Engineering Corp., Asan 336-873 (Korea, Republic of)

    2016-11-01

    This paper describes both the test results of the bath type silver coating and the design of the bath to construct the silver coating plant for ITER thermal shield. The tests of small specimens made of SS304L and SS304LN were carried out to investigate the effect of the nitrogen content in SS304LN on the silver coating quality. The effect of different degreasing agents was also investigated to improve silver coating process. Small mock-up was tested to find a proper dipping direction during the electroplating process. Finally, noble bath design was conceived and structurally validated. Overall layout of silver coating plant is also shown in this paper.

  12. Electrophoretic Deposition as a New Bioactive Glass Coating Process for Orthodontic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Kyotaro Kawaguchi

    2017-11-01

    Full Text Available This study investigated the surface modification of orthodontic stainless steel using electrophoretic deposition (EPD of bioactive glass (BG. The BG coatings were characterized by spectrophotometry, scanning electron microscopy with energy dispersive X-ray spectrometry, and X-ray diffraction. The frictional properties were investigated using a progressive load scratch test. The remineralization ability of the etched dental enamel was studied according to the time-dependent mechanical properties of the enamel using a nano-indentation test. The EPD process using alternating current produced higher values in both reflectance and lightness. Additionally, the BG coating was thinner than that prepared using direct current, and was completely amorphous. All of the BG coatings displayed good interfacial adhesion, and Si and O were the major components. Most BG-coated specimens produced slightly higher frictional forces compared with non-coated specimens. The hardness and elastic modulus of etched enamel specimens immersed with most BG-coated specimens recovered significantly with increasing immersion time compared with the non-coated specimen, and significant acid-neutralization was observed for the BG-coated specimens. The surface modification technique using EPD and BG coating on orthodontic stainless steel may assist the development of new non-cytotoxic orthodontic metallic appliances having satisfactory appearance and remineralization ability.

  13. Development of Process Analytical Technology (PAT) methods for controlled release pellet coating.

    Science.gov (United States)

    Avalle, P; Pollitt, M J; Bradley, K; Cooper, B; Pearce, G; Djemai, A; Fitzpatrick, S

    2014-07-01

    This work focused on the control of the manufacturing process for a controlled release (CR) pellet product, within a Quality by Design (QbD) framework. The manufacturing process was Wurster coating: firstly layering active pharmaceutical ingredient (API) onto sugar pellet cores and secondly a controlled release (CR) coating. For each of these two steps, development of a Process Analytical Technology (PAT) method is discussed and also a novel application of automated microscopy as the reference method. Ultimately, PAT methods should link to product performance and the two key Critical Quality Attributes (CQAs) for this CR product are assay and release rate, linked to the API and CR coating steps respectively. In this work, the link between near infra-red (NIR) spectra and those attributes was explored by chemometrics over the course of the coating process in a pilot scale industrial environment. Correlations were built between the NIR spectra and coating weight (for API amount), CR coating thickness and dissolution performance. These correlations allow the coating process to be monitored at-line and so better control of the product performance in line with QbD requirements. Copyright © 2014 Elsevier B.V. All rights reserved.

  14. Deposition of Coating to Protect Waste Water Reservoir in Acidic Solution by Arc Thermal Spray Process

    Directory of Open Access Journals (Sweden)

    Han-Seung Lee

    2018-01-01

    Full Text Available The corrosion characteristics of 304 stainless steel (SS and titanium (Ti coatings deposited by the arc thermal spray process in pH 4 solution were assessed. The Ti-sprayed coating exhibits uniform, less porous, and adherent coating morphology compared to the SS-sprayed coating. The electrochemical study, that is, electrochemical impedance spectroscopy (EIS, revealed that as exposure periods to solution were increased, the polarization resistance (Rp decreased and the charge transfer resistance (Rct increased owing to corrosion of the metallic surface and simultaneously at the same time the deposition of oxide films/corrosion on the SS-sprayed surface, while Ti coating transformed unstable oxides into the stable phase. Potentiodynamic studies confirmed that both sprayed coatings exhibited passive tendency attributed due to the deposition of corrosion products on SS samples, whereas the Ti-sprayed sample formed passive oxide films. The Ti coating reduced the corrosion rate by more than six times compared to the SS coating after 312 h of exposure to sulfuric acid- (H2SO4- contaminated water solution, that is, pH 4. Scanning electron microscope (SEM results confirmed the uniform and globular morphology of the passive film on the Ti coating resulting in reduced corrosion. On the other hand, the corrosion products formed on SS-sprayed coating exhibit micropores with a net-like microstructure. X-ray diffraction (XRD revealed the presence of the composite oxide film on Ti-sprayed samples and lepidocrocite (γ-FeOOH on the SS-coated surface. The transformation of TiO and Ti3O into TiO2 (rutile and anatase and Ti3O5 after 312 h of exposure to H2SO4 acid reveals the improved corrosion resistance properties of Ti-sprayed coating.

  15. Leaching Behavior of Circulating Fluidised Bed MSWI Air Pollution Control Residue in Washing Process

    Directory of Open Access Journals (Sweden)

    Zhiliang Chen

    2016-09-01

    Full Text Available In this study, air pollution control (APC residue is conducted with water washing process to reduce its chloride content. A novel electrical conductivily (EC measurement method is proposed to monitor the dynamic change of chloride concentrations in leachate as well as the chloride content of the residue. The method equally applies to various washing processes with different washing time, liquid/solid ratio and washing frequency. The results show that washing effectively extracts chloride salts from APC residues, including those from circulating fluidized bed (CFB municipal solid waste incineration (MSWI. The most appropriate liquid/solid ratio and washing time in the first washing are found to be around 4 L water per kg of APC residue and 30 min, respectively, and washing twice is required to obtain maximum dissolution. The pH value is the major controlling factor of the heavy metals speciation in leachate, while chloride concentration also affects the speciation of Cd. Water washing causes no perceptible transfer of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs from the APC residue to leachate. The chloride concentration is strongly related with electrical conductivity (EC, as well as with the concentrations of calcium, sodium and potassium of washing water. Their regression analyses specify that soluble chloride salts and EC could act as an indirect indicator to monitor the change of chloride concentration and remaining chloride content, thus, contributing to the selection of the optimal washing conditions.

  16. Simulation of a bubbling fluidized bed process for capturing CO2 from flue gas

    International Nuclear Information System (INIS)

    Choi, Jeong-Hoo; Yi, Chang-Keun; Jo, Sung-Ho; Ryu, Ho-Jung; Park, Young-Cheol

    2014-01-01

    We simulated a bubbling bed process capturing CO 2 from flue gas. It applied for a laboratory scale process to investigate effects of operating parameters on capture efficiency. The adsorber temperature had a stronger effect than the regenerator temperature. The effect of regenerator temperature was minor for high adsorber temperature. The effect of regenerator temperature decreased to level off for the temperature >250 .deg. C. The capture efficiency was rather dominated by the adsorption reaction than the regeneration reaction. The effect of gas velocity was as appreciable as that of adsorber temperature. The capture efficiency increased with the solids circulation rate since it was ruled by the molar ratio of K to CO 2 for solids circulation smaller than the minimum required one (G s, min ). However, it leveled off for solids circulation rate >G s, min . As the ratio of adsorber solids inventory to the total solids inventory (x w1 ) increased, the capture efficiency increased until x w1 =0.705, but decreased for x w1 >0.705 because the regeneration time decreased too small. It revealed that the regeneration reaction was faster than the adsorption reaction. Increase of total solids inventory is a good way to get further increase in capture efficiency

  17. The Influence of the Coating Deposition Process on the Interdiffusion Behavior Between Nickel-Based Superalloys and MCrAlY Bond Coats

    Science.gov (United States)

    Elsaß, M.; Frommherz, M.; Oechsner, M.

    2018-02-01

    In this work, interdiffusion between two nickel-based superalloys and two MCrAlY bond coats is investigated. The MCrAlY bond coats were applied using two different spraying processes, high velocity oxygen fuel spraying (HVOF) and low-pressure plasma spraying. Of primary interest is the evolution of Kirkendall porosity, which can form at the interface between substrate and bond coat and depends largely on the chemical compositions of the coating and substrate. Experimental evidence further suggested that the formation of Kirkendall porosity depends on the coating deposition process. Formation of porosity at the interface causes a degradation of the bonding strength between substrate and coating. After coating deposition, the samples were annealed at 1050 °C for up to 2000 h. Microstructural and compositional analyses were performed to determine and evaluate the Kirkendall porosity. The results reveal a strong influence of both the coating deposition process and the chemical compositions. The amount of Kirkendall porosity formed, as well as the location of appearance, is largely influenced by the coating deposition process. In general, samples with bond coats applied by means of HVOF show accelerated element diffusion. It is hypothesized that recrystallization of the substrate material is a main root cause for these observations.

  18. Greenhouse gas emissions from the mineralisation process in a Sludge Treatment Reed Bed system: Seasonal variation and environmental impact

    DEFF Research Database (Denmark)

    Larsen, Julie Dam; Nielsen, Steen; Scheutz, Charlotte

    2017-01-01

    Greenhouse gas emission data from the mineralisation process in Sludge Treatment Reed Bed systems (STRB) are scarce. The aim of this study was to quantify the emission rates of carbon dioxide (CO2), methane (CH4) and nitrous oxide (N2O) and to investigate seasonal variations in order to estimate ...

  19. Synergistic insecticidal and repellent effects of combined pyrethroid and repellent-impregnated bed nets using a novel long-lasting polymer-coating multi-layer technique.

    Science.gov (United States)

    Faulde, Michael K; Nehring, Oliver

    2012-08-01

    New and improved strategies for malaria control and prevention are urgently needed. As a contribution to an optimized personal protection strategy, a novel long-lasting insecticide and repellent-treated net (LLIRN) has been designed by binding combinations of permethrin plus N,N-diethyl-m-toluamide (DEET), or insect repellent 3535 (IR3535), and etofenprox plus DEET, onto fibres of bed net fabric employing a new multi-layer polymer-coating technique. Protective repellent efficacy, toxicological effectiveness and residual activity of 12 LLIRN types have been evaluated by laboratory testing against adult Aedes aegypti. The novel multi-layer LLIRN design allowed simultaneous embedding at concentrations up to 5,930 mg/m(2) for DEET, 3,408 mg/m(2) for IR3535, 2,296 mg/m(2) for permethrin and 2,349 mg/m(2) for etofenprox, respectively. IR3535 layers prevented co-binding of additional pyrethroid-containing polymer layers, thus making pyrethroids plus DEET LLIRNs an ideal combination. All LLIRNs revealed synergistic insecticidal effects which, when measured against concentration controls of the isolated compounds, were significant in all LLIRN types designed. DEET in DEET plus permethrin LLIRNs significantly (p time from 55 to 75 %, the corresponding 100 % kill time (p time of etofenprox from 42 to 50 % (p = 0.004), the 100 % kill time from 25 to 38 % (p biting protection, even at low concentrations. One hundred percent biting and probing protection of stored LLIRNs was preserved for 83 weeks with the 5,930 mg/m(2) DEET and 2,139 mg/m(2) etofenprox LLIRN, for 72 weeks with the 5,002 mg/m(2) DEET and 2,349 mg/m(2) etofenprox LLIRN, for 63 weeks with the 3,590 mg/m(2) DEET and 1,208 mg/m(2) permethrin LLRN, and for 61 weeks with the 4,711 mg/m(2) DEET and 702 mg/m(2) etofenprox LLIRN. Because 100 % bite protection with up to 75 % quicker contact toxicity of pyrethroids were documented, synergistic toxicological and repellent effects of multi-layer polymer-coating

  20. Thermal Processing Effects on the Adhesive Strength of PS304 High Temperature Solid Lubricant Coatings

    Science.gov (United States)

    DellaCorte, Christopher; Edmonds, Brian J.; Benoy, Patricia A.

    2001-01-01

    In this paper the effects of post deposition heat treatments on the cohesive and adhesive strength properties of PS304, a plasma sprayed nickel-chrome based, high temperature solid lubricant coating deposited on stainless steel, are studied. Plasma spray deposited coating samples were exposed in air at temperatures from 432 to 650 C for up to 500 hr to promote residual stress relief, enhance particle to particle bonding and increase coating to substrate bond strength. Coating pull-off strength was measured using a commercial adhesion tester that utilizes 13 mm diameter aluminum pull studs attached to the coating surface with epoxy. Pull off force was automatically recorded and converted to coating pull off strength. As deposited coating samples were also tested as a baseline. The as-deposited (untreated) samples either delaminated at the coating-substrate interface or failed internally (cohesive failure) at about 17 MPa. Samples heat treated at temperatures above 540 C for 100 hr or at 600 C or above for more than 24 hr exhibited strengths above 31 MPa, nearly a two fold increase. Coating failure occurred inside the body of the coating (cohesive failure) for nearly all of the heat-treated samples and only occasionally at the coating substrate interface (adhesive failure). Metallographic analyses of heat-treated coatings indicate that the Nickel-Chromium binder in the PS304 appears to have segregated into two phases, a high nickel matrix phase and a high chromium precipitated phase. Analysis of the precipitates indicates the presence of silicon, a constituent of a flow enhancing additive in the commercial NiCr powder. The exact nature and structure of the precipitate phase is not known. This microstructural change is believed to be partially responsible for the coating strength increase. Diffusion bonding between particles may also be playing a role. Increasing the heat treatment temperature, exposure time or both accelerate the heat treatment process. Preliminary

  1. Metal monitoring for process control of laser-based coating removal

    Science.gov (United States)

    Fraser, Mark E.; Hunter, Amy J.; Panagiotou, Thomai; Davis, Steven J.; Freiwald, David A.

    1999-12-01

    Cost-effective and environmentally-sound means of paint and coatings removal is a problem spanning many government, commercial, industrial and municipal applications. For example, the Department of Energy is currently engaged in removing paint and other coatings from concrete and structural steel as part of decommissioning former nuclear processing facilities. Laser-based coatings removal is an attractive new technology for these applications as it promises to reduce the waste volume by up to 75 percent. To function more efficiently, however, the laser-based systems require some form of process control.

  2. Conversion Coatings Produced on AZ61 Magnesium Alloy by Low-Voltage Process

    Directory of Open Access Journals (Sweden)

    Nowak M.

    2016-03-01

    Full Text Available The resultes of anodic oxide conversion coatings on wrought AZ61 magnesium alloy production are describe. The studies were conducted in a solution containing: KOH (80 g/l and KF (300 g/l using anodic current densities of 3, 5 and 10 A/dm2 and different process durations. The obtained coatings were examined under a microscope and corrosion tests were performed by electrochemical method. Based on these results, it was found that the low-voltage process produces coatings conferring improved corrosion resistance to the tested magnesium alloy.

  3. Recent advances in Pt coating of microspheres by a batch magnetron sputtering process

    International Nuclear Information System (INIS)

    Hsieh, E.J.; Meyer, S.F.

    1980-01-01

    Some proposed inertial confinement fusion targets require high-Z, high density metal coatings on glass microspheres. Platinum, which satisfies the high-Z and density requirements, can be coated onto microspheres with a batch magnetron sputtering process incorporating oxygen as a dopant gas to prevent the microspheres from sticking. This paper outlines recent progress in three areas: First, the coating process has been improved; second, the oxygen content and resistivity of the oxygen doped platinum films are analyzed; and third, the roles oxygen may play in reducing microsphere sticking during sputtering are discussed in regard to cold welding, Van der Waals bonding, electrostatic sticking, and sintering

  4. Effects of shielding coatings on the anode shaping process during counter-rotating electrochemical machining

    Science.gov (United States)

    Wang, Dengyong; Zhu, Zengwei; Wang, Ningfeng; Zhu, Di

    2016-09-01

    Electrochemical machining (ECM) has been widely used in the aerospace, automotive, defense and medical industries for its many advantages over traditional machining methods. However, the machining accuracy in ECM is to a great extent limited by the stray corrosion of the unwanted material removal. Many attempts have been made to improve the ECM accuracy, such as the use of a pulse power, passivating electrolytes and auxiliary electrodes. However, they are sometimes insufficient for the reduction of the stray removal and have their limitations in many cases. To solve the stray corrosion problem in CRECM, insulating and conductive coatings are respectively used. The different implement processes of the two kinds of coatings are introduced. The effects of the two kinds of shielding coatings on the anode shaping process are investigated. Numerical simulations and experiments are conducted for the comparison of the two coatings. The simulation and experimental results show that both the two kinds of coatings are valid for the reduction of stray corrosion on the top surface of the convex structure. However, for insulating coating, the convex sidewall becomes concave when the height of the convex structure is over 1.26 mm. In addition, it is easy to peel off by the high-speed electrolyte. In contrast, the conductive coating has a strong adhesion, and can be well reserved during the whole machining process. The convex structure fabricated by using a conductive iron coating layer presents a favorable sidewall profile. It is concluded that the conductive coating is more effective for the improvement of the machining quality in CRECM. The proposed shielding coatings can also be employed to reduce the stray corrosion in other schemes of ECM.

  5. The Performance of the Trickle Bed Reactor Packed with the Pt/SDBC Catalyst Mixture for the CECE Process

    International Nuclear Information System (INIS)

    Seungwoo Paek; Do-Hee Ahn; Heui-Joo Choi; Kwang-Rag Kim; Hongsuk Chung; Sung-Paal Yim; Minsoo Lee; Kyu-Min Song; Soon Hwan Sohn

    2006-01-01

    The CECE (Combined Electrolysis Catalytic Exchange) process with a hydrophobic catalyst is a very effective method to remove small quantities of tritium from light or heavy waste water streams because of its high separation factor and mild operating conditions. The CECE process is composed of an electrolysis cell and a LPCE (Liquid Phase Catalytic Exchange) column. This paper describes the experimental results of the hydrogen isotopic exchange reaction in a trickle bed reactor packed with a hydrophobic catalyst for the development of the LPCE column of the CECE process. The hydrophobic Pt/SDBC (Styrene Divinyl Benzene Copolymer) catalyst has been developed by Korean researchers for the LPCE column of WTRF (Wolsong Tritium Removal Facility). An experimental apparatus was constructed for the various experiments with the different parameters, such as hydrogen flow rate, temperature, and the structure of the mixed catalyst column. The catalyst column was packed with a mixture of hydrophobic catalyst and hydrophilic packing (Dixon gauze ring). The performance of the catalyst bed was expressed as an overall rate constant Kya. To improve the performance of the trickle bed, the modification of the catalyst bed design (changing the shape of the catalyst complex and diluting with inert) has been investigated. (author)

  6. A novel semidry flue gas desulfurization process with the magnetically fluidized bed reactor

    International Nuclear Information System (INIS)

    Zhang Qi; Gui Keting

    2009-01-01

    The magnetically fluidized bed (MFB) was used as the reactor in a novel semidry flue gas desulfurization (FGD) process to achieve high desulfurization efficiency. Experiments in a laboratory-scale apparatus were conducted to reveal the effects of approach to adiabatic saturation temperature, Ca/S molar ratio and applied magnetic field intensity on SO 2 removal. Results showed that SO 2 removal efficiency can be obviously enhanced by decreasing approach to adiabatic saturation temperature, increasing Ca/S molar ratio, or increasing applied magnetic field intensity. At a magnetic field intensity of 300 Oe and a Ca/S molar ratio of 1.0, the desulfurization efficiency (excluding desulfurization efficiency in the fabric filter) was over 80%, while spent sorbent appeared in the form of dry powder. With the SEM, XRD and EDX research, it can be found that the increase of DC magnetic field intensity can make the surface morphology on the surface of the ferromagnetic particles loose and enhance the oxidation of S(IV), hence reducing the liquid phase mass transfer resistance of the slurry droplets and increasing desulfurization reaction rate, respectively. Therefore, the desulfurization efficiency increased obviously with the increase of DC field intensity.

  7. Optimization of startup and shutdown operation of simulated moving bed chromatographic processes.

    Science.gov (United States)

    Li, Suzhou; Kawajiri, Yoshiaki; Raisch, Jörg; Seidel-Morgenstern, Andreas

    2011-06-24

    This paper presents new multistage optimal startup and shutdown strategies for simulated moving bed (SMB) chromatographic processes. The proposed concept allows to adjust transient operating conditions stage-wise, and provides capability to improve transient performance and to fulfill product quality specifications simultaneously. A specially tailored decomposition algorithm is developed to ensure computational tractability of the resulting dynamic optimization problems. By examining the transient operation of a literature separation example characterized by nonlinear competitive isotherm, the feasibility of the solution approach is demonstrated, and the performance of the conventional and multistage optimal transient regimes is evaluated systematically. The quantitative results clearly show that the optimal operating policies not only allow to significantly reduce both duration of the transient phase and desorbent consumption, but also enable on-spec production even during startup and shutdown periods. With the aid of the developed transient procedures, short-term separation campaigns with small batch sizes can be performed more flexibly and efficiently by SMB chromatography. Copyright © 2011 Elsevier B.V. All rights reserved.

  8. A Novel Nonelectrolytic Process for Chromium and Nickel Coating

    Science.gov (United States)

    2015-06-01

    chromium (CrVI) has been regarded as the “ gold standard” against corrosion in military applications for decades [2]. Its uses range from electronics to...silver or gold . Furthermore, these researchers discovered that for centuries, the metal plating industry was dominated by mercury-based coating...generation of metal and metal alloy particles, including nanoparticles, from a physical mixture of metal nitrate, oxide or hydroxide species and urea. This

  9. Development of Protective Coatings for Co-Sequestration Processes and Pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Bierwagen, Gordon; Huang, Yaping

    2011-11-30

    The program, entitled Development of Protective Coatings for Co-Sequestration Processes and Pipelines, examined the sensitivity of existing coating systems to supercritical carbon dioxide (SCCO2) exposure and developed new coating system to protect pipelines from their corrosion under SCCO2 exposure. A literature review was also conducted regarding pipeline corrosion sensors to monitor pipes used in handling co-sequestration fluids. Research was to ensure safety and reliability for a pipeline involving transport of SCCO2 from the power plant to the sequestration site to mitigate the greenhouse gas effect. Results showed that one commercial coating and one designed formulation can both be supplied as potential candidates for internal pipeline coating to transport SCCO2.

  10. Influence of process variables on permeability and anisotropy of Biso-coated HTGR fuel particles

    International Nuclear Information System (INIS)

    Stinton, D.P.; Lackey, W.J.; Thiele, B.A.

    1977-11-01

    The effect of several important process variables on the fraction of defective particles and anisotropy of the low-temperature isotropic (LTI) coating layer was determined for Biso-coated HTGR fuel particles. Process variables considered are deposition temperature, hydrocarbon type, diluent type, and percent diluent. The effect of several other variables such as coating rate and density that depend on the process variables were also considered in this analysis. The fraction of defective particles was controlled by the dependent variables coating rate and LTI density. Coating rate was also the variable controlling the anisotropy of the LTI layer. Diluent type and diluent concentration had only a small influence on the deposition rate of the LTI layer. High-quality particles in terms of anisotropy and permeability can be produced by use of a porous plate gas distributor if the coating rate is between 3 and 5 μm/min and the coating density is between about 1.75 and 1.95 g/cm 3

  11. Method and Process Development of Advanced Atmospheric Plasma Spraying for Thermal Barrier Coatings

    Science.gov (United States)

    Mihm, Sebastian; Duda, Thomas; Gruner, Heiko; Thomas, Georg; Dzur, Birger

    2012-06-01

    Over the last few years, global economic growth has triggered a dramatic increase in the demand for resources, resulting in steady rise in prices for energy and raw materials. In the gas turbine manufacturing sector, process optimizations of cost-intensive production steps involve a heightened potential of savings and form the basis for securing future competitive advantages in the market. In this context, the atmospheric plasma spraying (APS) process for thermal barrier coatings (TBC) has been optimized. A constraint for the optimization of the APS coating process is the use of the existing coating equipment. Furthermore, the current coating quality and characteristics must not change so as to avoid new qualification and testing. Using experience in APS and empirically gained data, the process optimization plan included the variation of e.g. the plasma gas composition and flow-rate, the electrical power, the arrangement and angle of the powder injectors in relation to the plasma jet, the grain size distribution of the spray powder and the plasma torch movement procedures such as spray distance, offset and iteration. In particular, plasma properties (enthalpy, velocity and temperature), powder injection conditions (injection point, injection speed, grain size and distribution) and the coating lamination (coating pattern and spraying distance) are examined. The optimized process and resulting coating were compared to the current situation using several diagnostic methods. The improved process significantly reduces costs and achieves the requirement of comparable coating quality. Furthermore, a contribution was made towards better comprehension of the APS of ceramics and the definition of a better method for future process developments.

  12. CFD Analysis to Calculate the Optimal Air Velocity in Drying Green Tea Process Using Fluidized Bed Dryer

    Science.gov (United States)

    Yohana, Eflita; Nugraha, Afif Prasetya; Diana, Ade Eva; Mahawan, Ilham; Nugroho, Sri

    2018-02-01

    Tea processing is basically distinguished into three types which black tea, green tea, and oolong tea. Green tea is processed by heating and drying the leaves. Green tea factories in Indonesia are generally using the process of drying by panning the leaves. It is more recommended to use the fluidization process to speed up the drying process as the quality of the tea can be maintained. Bubbling fluidization is expected to occur in this research. It is a process of bubbles are formed in the fluidization. The effectiveness of the drying process in a fluidized bed dryer machine needs to be improved by using a CFD simulation method to proof that umf < u < ut, where the average velocity value is limited by the minimum and the maximum velocity of the calculation the experimental data. The minimum and the maximum velocity value of the fluidization is 0.96 m/s and 8.2 m/s. The result of the simulation obtained that the average velocity of the upper bed part is 1.81 m/s. From the results obtained, it can be concluded that the calculation and the simulation data is in accordance with the condition of bubbling fluidization in fluidized bed dryer.

  13. Annealing of chromium oxycarbide coatings deposited by plasma immersion ion processing (PIIP) for aluminum die casting

    International Nuclear Information System (INIS)

    Peters, A.M.; He, X.M.; Trkula, M.; Nastasi, M.

    2001-01-01

    Chromium oxycarbide coatings have been investigated for use as non-wetting coatings for aluminum die casting. This paper examines Cr-C-O coating stability and non-wetability at elevated temperatures for extended periods. Coatings were deposited onto 304 stainless steel from chromium carbonyl [Cr(CO) 6 ] by plasma immersion ion processing. The coatings were annealed in air at an aluminum die casting temperature of 700 deg. C up to 8 h. Coatings were analyzed using resonant ion backscattering spectroscopy, nanoindentation and pin-on-disk tribometry. Molten aluminum was used to determine coating wetting and contact angle. Results indicate that the surface oxide layer reaches a maximum thickness of 900 nm. Oxygen concentrations in the coatings increased from 24% to 34%, while the surface concentration rose to almost 45%. Hardness values ranged from 22.1 to 6.7 GPa, wear coefficients ranged from 21 to 8x10 -6 mm 3 /Nm and contact angles ranged from 156 deg. to 127 deg

  14. An Alternative Cu-Based Bond Layer for Electric Arc Coating Process

    Science.gov (United States)

    Fadragas, Carlos R.; Morales, E. V.; Muñoz, J. A.; Bott, I. S.; Lariot Sánchez, C. A.

    2011-12-01

    A Cu-Al alloy has been used as bond coat between a carbon steel substrate and a final coating deposit obtained by applying the twin wire electric arc spraying coating technique. The presence of a copper-based material in the composite system can change the overall temperature profile during deposition because copper exhibits a thermal conductivity several times higher than that of the normally recommended bond coat materials (such as nickel-aluminum alloys or nickel-chromium alloys). The microstructures of 420 and 304 stainless steels deposited by the electric arc spray process have been investigated, focusing attention on the deposit homogeneity, porosity, lamellar structure, and microhardness. The nature of the local temperature gradient during deposition can strongly influence the formation of the final coating deposit. This study presents a preliminary study, undertaken to investigate the changes in the temperature profile which occur when a Cu-Al alloy is used as bond coat, and the possible consequences of these changes on the microstructure and adhesion of the final coating deposit. The influence of the thickness of the bond layer on the top coating temperature has also been also evaluated.

  15. Particle fuel bed tests

    International Nuclear Information System (INIS)

    Horn, F.L.; Powell, J.R.; Savino, J.M.

    1985-01-01

    Gas-cooled reactors, using packed beds of small diameter coated fuel particles have been proposed for compact, high-power systems. The particulate fuel used in the tests was 800 microns in diameter, consisting of a thoria kernel coated with 200 microns of pyrocarbon. Typically, the bed of fuel particles was contained in a ceramic cylinder with porous metallic frits at each end. A dc voltage was applied to the metallic frits and the resulting electric current heated the bed. Heat was removed by passing coolant (helium or hydrogen) through the bed. Candidate frit materials, rhenium, nickel, zirconium carbide, and zirconium oxide were unaffected, while tungsten and tungsten-rhenium lost weight and strength. Zirconium-carbide particles were tested at 2000 K in H 2 for 12 hours with no visible reaction or weight loss

  16. Prediction of microstructure, residual stress, and deformation in laser powder bed fusion process

    Science.gov (United States)

    Yang, Y. P.; Jamshidinia, M.; Boulware, P.; Kelly, S. M.

    2017-12-01

    Laser powder bed fusion (L-PBF) process has been investigated significantly to build production parts with a complex shape. Modeling tools, which can be used in a part level, are essential to allow engineers to fine tune the shape design and process parameters for additive manufacturing. This study focuses on developing modeling methods to predict microstructure, hardness, residual stress, and deformation in large L-PBF built parts. A transient sequentially coupled thermal and metallurgical analysis method was developed to predict microstructure and hardness on L-PBF built high-strength, low-alloy steel parts. A moving heat-source model was used in this analysis to accurately predict the temperature history. A kinetics based model which was developed to predict microstructure in the heat-affected zone of a welded joint was extended to predict the microstructure and hardness in an L-PBF build by inputting the predicted temperature history. The tempering effect resulting from the following built layers on the current-layer microstructural phases were modeled, which is the key to predict the final hardness correctly. It was also found that the top layers of a build part have higher hardness because of the lack of the tempering effect. A sequentially coupled thermal and mechanical analysis method was developed to predict residual stress and deformation for an L-PBF build part. It was found that a line-heating model is not suitable for analyzing a large L-PBF built part. The layer heating method is a potential method for analyzing a large L-PBF built part. The experiment was conducted to validate the model predictions.

  17. Prediction of microstructure, residual stress, and deformation in laser powder bed fusion process

    Science.gov (United States)

    Yang, Y. P.; Jamshidinia, M.; Boulware, P.; Kelly, S. M.

    2018-05-01

    Laser powder bed fusion (L-PBF) process has been investigated significantly to build production parts with a complex shape. Modeling tools, which can be used in a part level, are essential to allow engineers to fine tune the shape design and process parameters for additive manufacturing. This study focuses on developing modeling methods to predict microstructure, hardness, residual stress, and deformation in large L-PBF built parts. A transient sequentially coupled thermal and metallurgical analysis method was developed to predict microstructure and hardness on L-PBF built high-strength, low-alloy steel parts. A moving heat-source model was used in this analysis to accurately predict the temperature history. A kinetics based model which was developed to predict microstructure in the heat-affected zone of a welded joint was extended to predict the microstructure and hardness in an L-PBF build by inputting the predicted temperature history. The tempering effect resulting from the following built layers on the current-layer microstructural phases were modeled, which is the key to predict the final hardness correctly. It was also found that the top layers of a build part have higher hardness because of the lack of the tempering effect. A sequentially coupled thermal and mechanical analysis method was developed to predict residual stress and deformation for an L-PBF build part. It was found that a line-heating model is not suitable for analyzing a large L-PBF built part. The layer heating method is a potential method for analyzing a large L-PBF built part. The experiment was conducted to validate the model predictions.

  18. Bubbling bed catalytic hydropyrolysis process utilizing larger catalyst particles and smaller biomass particles featuring an anti-slugging reactor

    Science.gov (United States)

    Marker, Terry L; Felix, Larry G; Linck, Martin B; Roberts, Michael J

    2014-09-23

    This invention relates to a process for thermochemically transforming biomass or other oxygenated feedstocks into high quality liquid hydrocarbon fuels. In particular, a catalytic hydropyrolysis reactor, containing a deep bed of fluidized catalyst particles is utilized to accept particles of biomass or other oxygenated feedstocks that are significantly smaller than the particles of catalyst in the fluidized bed. The reactor features an insert or other structure disposed within the reactor vessel that inhibits slugging of the bed and thereby minimizes attrition of the catalyst. Within the bed, the biomass feedstock is converted into a vapor-phase product, containing hydrocarbon molecules and other process vapors, and an entrained solid char product, which is separated from the vapor stream after the vapor stream has been exhausted from the top of the reactor. When the product vapor stream is cooled to ambient temperatures, a significant proportion of the hydrocarbons in the product vapor stream can be recovered as a liquid stream of hydrophobic hydrocarbons, with properties consistent with those of gasoline, kerosene, and diesel fuel. Separate streams of gasoline, kerosene, and diesel fuel may also be obtained, either via selective condensation of each type of fuel, or via later distillation of the combined hydrocarbon liquid.

  19. Bubbling bed catalytic hydropyrolysis process utilizinig larger catalyst particles and small biomass particles featuring an anti-slugging reactor

    Science.gov (United States)

    Marker, Terry L.; Felix, Larry G.; Linck, Martin B.; Roberts, Michael J.

    2016-12-06

    This invention relates to a process for thermochemically transforming biomass or other oxygenated feedstocks into high quality liquid hydrocarbon fuels. In particular, a catalytic hydropyrolysis reactor, containing a deep bed of fluidized catalyst particles is utilized to accept particles of biomass or other oxygenated feedstocks that are significantly smaller than the particles of catalyst in the fluidized bed. The reactor features an insert or other structure disposed within the reactor vessel that inhibits slugging of the bed and thereby minimizes attrition of the catalyst. Within the bed, the biomass feedstock is converted into a vapor-phase product, containing hydrocarbon molecules and other process vapors, and an entrained solid char product, which is separated from the vapor stream after the vapor stream has been exhausted from the top of the reactor. When the product vapor stream is cooled to ambient temperatures, a significant proportion of the hydrocarbons in the product vapor stream can be recovered as a liquid stream of hydrophobic hydrocarbons, with properties consistent with those of gasoline, kerosene, and diesel fuel. Separate streams of gasoline, kerosene, and diesel fuel may also be obtained, either via selective condensation of each type of fuel, or via later distillation of the combined hydrocarbon liquid.

  20. Predictive Simulation of Process Windows for Powder Bed Fusion Additive Manufacturing: Influence of the Powder Bulk Density.

    Science.gov (United States)

    Rausch, Alexander M; Küng, Vera E; Pobel, Christoph; Markl, Matthias; Körner, Carolin

    2017-09-22

    The resulting properties of parts fabricated by powder bed fusion additive manufacturing processes are determined by their porosity, local composition, and microstructure. The objective of this work is to examine the influence of the stochastic powder bed on the process window for dense parts by means of numerical simulation. The investigations demonstrate the unique capability of simulating macroscopic domains in the range of millimeters with a mesoscopic approach, which resolves the powder bed and the hydrodynamics of the melt pool. A simulated process window reveals the influence of the stochastic powder layer. The numerical results are verified with an experimental process window for selective electron beam-melted Ti-6Al-4V. Furthermore, the influence of the powder bulk density is investigated numerically. The simulations predict an increase in porosity and surface roughness for samples produced with lower powder bulk densities. Due to its higher probability for unfavorable powder arrangements, the process stability is also decreased. This shrinks the actual parameter range in a process window for producing dense parts.

  1. Slow sedimentary processes on-a-chip: experiments on porous flow effects on granular bed creep

    Science.gov (United States)

    Houssais, M.; Maldarelli, C.; Shattuck, M.; Morris, J. F.

    2017-12-01

    Steep soils dynamics is hard to catch. they exhibit very slow granular creep most of the time, and sometimes, mostly under or after rain, turn into a landslide, a very fast avalanche flow.The conditions of transition from soil creep to avalanching remains a lot non-understood, and Safe Factor law (empirical criteria, function of rain intensity and duration). On another side, in marine fast deposition environments, compaction drives vertical porous flow, which makes bed shear resistance change, and form over time bed size patterns (pipes, dishes) or mechanical heterogeneities.Capturing how the slow creep dynamics depends on the porous flow would allow for much more accurate landscape evolution modeling.We present here preliminary results of an experimental investigation of one the major triggering condition for soils destabilization: rain infiltration, and more generally porous flow through a tilted granular bed. In a quasi-2D microfluidics channel, a flat sediment bed made of spherical particles is prepared, in fully submerged condition. It is thereafter tilted (at slope under critical slope of avalanching) and simultaneously put under vertical weak porous flow (well under the critical flow of liquefaction regarding positive pressure gradients). The two control parameters are varied, and local particles concentration and motion are measured. Interestingly, although staying in the sub-critical creeping regime, we observe an acceleration of the bed deformation downward, as the porous flow and the bed slope are increased, until the criteria for avalanching is reached. Those results appear to present similitudes with the case of tilted dry sediment bed under controlled vibrations. Consequently it opens the discussion about a potential universal model of landslides triggering due to frequent seismological and rainstorm events.

  2. Process and Formulation Strategies to Improve Adhesion of Nanoparticulate Coatings on Stainless Steel

    Directory of Open Access Journals (Sweden)

    Jutta Hesselbach

    2018-04-01

    Full Text Available The use of ceramic nanoparticles in coatings can significantly improve their mechanical properties such as hardness, adhesion to substrate, and scratch and abrasion resistance. A successful enhancement of these properties depends strongly on the coating formulation used, and the subsequent structure formed during coating. The aim of the present work was to enhance the adhesion between nanoparticulate coatings and stainless-steel substrates. A covalent particle structure was formed and better mechanical properties were achieved by modifying alumina nanoparticles, as well as substrates, with 3-aminopropyltriethoxysilane and by using a formulation consisting of solvent, modified particles, and bisphenol-A-diglycidylether as cross-linking additive. In addition to the adhesion force needed to remove the coating from the substrate, the type of failure (adhesive or cohesive was characterized to gain a deeper understanding of the structure formation and to identify interdependencies between process, formulation, and coating structure properties. The modification process and the formulation composition were varied to achieve a detailed conception of the relevant correlations. By relating the results to other structural properties, such as the theoretical porosity and thickness, it was possible to understand the formation of the coating structure in more detail.

  3. Sorption processes affecting arsenic solubility in oxidized surface sediments from Tulare Lake Bed, California

    Science.gov (United States)

    Gao, S.; Goldberg, S.; Herbel, M.J.; Chalmers, A.T.; Fujii, R.; Tanji, K.K.

    2006-01-01

    Elevated concentrations of arsenic (As) in shallow groundwater in Tulare Basin pose an environmental risk because of the carcinogenic properties of As and the potential for its migration to deep aquifers that could serve as a future drinking water source. Adsorption and desorption are hypothesized to be the major processes controlling As solubility in oxidized surface sediments where arsenate [As(V)] is dominant. This study examined the relationship between sorption processes and arsenic solubility in shallow sediments from the dry Tulare Lake bed by determining sorption isotherms, pH effect on solubility, and desorption-readsorption behavior (hysteresis), and by using a surface complexation model to describe sorption. The sediments showed a high capacity to adsorb As(V). Estimates of the maximum adsorption capacity were 92 mg As kg- 1 at pH 7.5 and 70 mg As kg- 1 at pH 8.5 obtained using the Langmuir adsorption isotherm. Soluble arsenic [> 97% As(V)] did not increase dramatically until above pH 10. In the native pH range (7.5-8.5), soluble As concentrations were close to the lowest, indicating that As was strongly retained on the sediment. A surface complexation model, the constant capacitance model, was able to provide a simultaneous fit to both adsorption isotherms (pH 7.5 and 8.5) and the adsorption envelope (pH effect on soluble As), although the data ranges are one order of magnitude different. A hysteresis phenomenon between As adsorbed on the sediment and As in solution phase was observed in the desorption-readsorption processes and differs from conventional hysteresis observed in adsorption-desorption processes. The cause is most likely due to modification of adsorbent surfaces in sediment samples upon extensive extractions (or desorption). The significance of the hysteresis phenomenon in affecting As solubility and mobility may be better understood by further microscopic studies of As interaction mechanisms with sediments subjected to extensive leaching

  4. The erosion performance of cold spray deposited metal matrix composite coatings with subsequent friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Peat, Tom, E-mail: tompeat12@gmail.com [Department of Mechanical & Aerospace Engineering, University of Strathclyde, James Weir Building, 75 Montrose Street, Glasgow G1 1XJ (United Kingdom); Galloway, Alexander; Toumpis, Athanasios [Department of Mechanical & Aerospace Engineering, University of Strathclyde, James Weir Building, 75 Montrose Street, Glasgow G1 1XJ (United Kingdom); McNutt, Philip [TWI Ltd., Granta Park, Cambridge CB21 6AL (United Kingdom); Iqbal, Naveed [TWI Technology Centre, Wallis Way, Catcliff, Rotherham, S60 5TZ (United Kingdom)

    2017-02-28

    Highlights: • WC-CoCr, Cr{sub 3}C{sub 2}-NiCr and Al{sub 2}O{sub 3} coatings were cold spray deposited on AA5083 and friction stir processed. • The SprayStirred WC-CoCr demonstrated a hardness increase of 100% over the cold sprayed coating. • As-deposited and SprayStirred coatings were examined under slurry erosion test conditions. • Mass and volume loss was measured following 20-min exposure to the slurry. • The WC-CoCr and Al2O3 demonstrated a reduction in volume loss of approx. 40% over the cold sprayed coating. - Abstract: This study forms an initial investigation into the development of SprayStir, an innovative processing technique for generating erosion resistant surface layers on a chosen substrate material. Tungsten carbide – cobalt chromium, chromium carbide – nickel chromium and aluminium oxide coatings were successfully cold spray deposited on AA5083 grade aluminium. In order to improve the deposition efficiency of the cold spray process, coatings were co-deposited with powdered AA5083 using a twin powder feed system that resulted in thick (>300 μm) composite coatings. The deposited coatings were subsequently friction stir processed to embed the particles in the substrate in order to generate a metal matrix composite (MMC) surface layer. The primary aim of this investigation was to examine the erosion performance of the SprayStirred surfaces and demonstrate the benefits of this novel process as a surface engineering technique. Volumetric analysis of the SprayStirred surfaces highlighted a drop of approx. 40% in the level of material loss when compared with the cold spray deposited coating prior to friction stir processing. Micro-hardness testing revealed that in the case of WC-CoCr reinforced coating, the hardness of the SprayStirred material exhibits an increase of approx. 540% over the unaltered substrate and 120% over the as-deposited composite coating. Microstructural examination demonstrated that the increase in the hardness of the

  5. Influences of Processing and Fatigue Cycling on Residual Stresses in a NiCrY-Coated Powder Metallurgy Disk Superalloy

    Science.gov (United States)

    Gabb, T. P.; Rogers, R. B.; Nesbitt, J. A.; Miller, R. A.; Puleo, B. J.; Johnson, D.; Telesman, J.; Draper, S. L.; Locci, I. E.

    2017-11-01

    Oxidation and corrosion can attack superalloy disk surfaces exposed to increasing operating temperatures in some turbine engine environments. Any potential protective coatings must also be resistant to harmful fatigue cracking during service. The objective of this study was to investigate how residual stresses evolve in one such coating. Fatigue specimens of a powder metallurgy-processed disk superalloy were coated with a NiCrY coating, shot peened, and then subjected to fatigue in air at room and high temperatures. The effects of this processing and fatigue cycling on axial residual stresses and other aspects of the coating were assessed. While shot peening did induce beneficial compressive residual stresses in the coating and substrate, these stresses relaxed in the coating with subsequent heating. Several cast alloys having compositions near the coating were subjected to thermal expansion and tensile stress relaxation tests to help explain this response of residual stresses in the coating. For the coated fatigue specimens, this response contributed to earlier cracking of the coating than for the uncoated surface during long intervals of cycling at 760 °C. Yet, substantial compressive residual stresses still remained in the substrate adjacent to the coating, which were sufficient to suppress fatigue cracking there. The coating continued to protect the substrate from hot corrosion pitting, even after fatigue cracks initiated in the coating.

  6. Cube-textured metal substrates for reel-to-reel processing of coated conductors

    DEFF Research Database (Denmark)

    Wulff, Anders Christian

    This thesis presents the results of a study aimed at investigating important fabrication aspects of reel-to-reel processing of metal substrates for coated conductors and identifying a new substrate candidate material with improved magnetic properties. The eect of mechanical polishing on surface...... texture and the fraction of low angle grain boundaries. Finally, a Ni-5Cu-5W substrate may be a good candidate material as a substrate in future coated conductors....

  7. Ecologically sustainable coating technology. BehrOxal process; Oekologisch nachhaltige Beschichtungstechnologie. BehrOxal-Verfahren

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2007-10-15

    Since 1st July, 2007, any more hexavalent chromium (chromium(VI)) has to be used in vehicles. Two years ago, Behr GmbH and Co. KG (Stuttgart, Federal Republic of Germany) developed a new procedure in order to coat evaporators in air conditioners perfectly chrome-free. Since one year, the coating process is used serially. The resonance of the customers is positively throughout - so the manufacturer.

  8. Vertically aligned carbon nanotubes black coatings from roll-to-roll deposition process

    Science.gov (United States)

    Goislard de Monsabert, Thomas; Papciak, L.; Sangar, A.; Descarpentries, J.; Vignal, T.; de Longiviere, Xavier; Porterat, D.; Mestre, Q.; Hauf, H.

    2017-09-01

    Vertically aligned carbon nanotubes (VACNTs) have recently attracted growing interest as a very efficient light absorbing material over a broad spectral range making them a superior coating in space optics applications such as radiometry, optical calibration, and stray light elimination. However, VACNT coatings available to-date most often result from batch-to-batch deposition processes thus potentially limiting the manufacturing repeatability, substrate size and cost efficiency of this material.

  9. Plasma sprayed thermal barrier coatings for industrial gas turbines: morphology, processing and properties

    International Nuclear Information System (INIS)

    Gruenling, H.W.; Mannsmann, W.

    1993-01-01

    Thermal barrier coatings out of fully or partially stabilized zirconia offer a unique chance in gas turbines to increase the gas inlet temperature significantly while keeping the temperature of the structural material of the component within conventional limits. The protection of combustor parts and transition pieces as well as of some stationary gas turbine parts however is state of the art. As a consequence of still insufficient reliability, the application for hot rotating parts is very limited. The introduction as a design element requires safe life within defined time intervals. These depend on the overhaul and repair intervals of the engines. For large land based industrial or utility gas turbines, for example, coating life between 25.000 and 30.000 hrs. is a minimum requirement. Premature failure of a coating by e.g. local spalling causes local overheating of the component with the consequence of its total destruction or even more expensive secondary damages. Life limiting is the corrosion rate at the ceramic-metal interface and the behavior of the coated system under transient operating conditions, where multiaxial strain and stress distributions are generated. Sufficient strain tolerance of the coating both under tensile as well as compressive conditions is required. The properties of thermal barrier coating systems depend strongly on the structure and phase composition of the coating layers and the morphology of and the adhesion at the ceramic-metal interface. They have to be controlled by the process itself, the process parameters and the characteristics of the applied materials (e.g. chemical composition, processing, morphology, particle size and size distribution). It will be reviewed, how properties and structures of coating systems correlate and how structures can be modified by careful control of the process parameters. (orig.)

  10. Pre-combustion capture of carbon dioxide in a fixed bed reactor using the clathrate hydrate process

    International Nuclear Information System (INIS)

    Babu, Ponnivalavan; Kumar, Rajnish; Linga, Praveen

    2013-01-01

    Hydrate based gas separation (HBGS) process with silica sand and silica gel as contact medium was employed to capture CO 2 from fuel gas mixture. Gas uptake measurement at three different pressures (7.5, 8.5 and 9.0 MPa) and 274.15 K were conducted for hydrate formation kinetics and overall conversion of water to hydrate, rate of hydrate formation were determined. Water conversion of up to 36% was achieved with silica sand bed compared to 13% conversion in the silica gel bed. Effect of driving force on the rate of hydrate formation and gas consumption was significant in silica sand bed whereas it was found to be insignificant in silica gel bed. Hydrate dissociation experiments by thermal stimulation (at constant pressure) alone and a combination of depressurization and thermal stimulation were carried out for complete recovery of the hydrated gas. A driving force of 23 K was found to be sufficient to recover all the hydrated gas within 1 h. This study indicates that silica sand can be an effective porous media for separation of CO 2 from fuel gas when compared to silica gel. - Highlights: ► The clathrate process for pre-combustion capture of carbon dioxide in a novel fixed bed reactor is presented. ► Performance of two contact media (silica gel and silica sand) was investigated. ► Water to hydrate conversion was higher in a silica sand column. ► A pressure reduction and thermal stimulation approach is presented for a complete recovery of the hydrated gas

  11. Effect of Fluidized Bed Stirring on Drying Process of Adhesive Particles

    Directory of Open Access Journals (Sweden)

    P. Hoffman

    2017-04-01

    Full Text Available This paper presents an attempt to optimize fluidized bed drying of wet and adhesive particles (with an initial diameter of about 580 mm with the use of stirring, and discusses the influence of stirring on the total drying time. The goal was to demonstrate the positive effect of stirring a fluidized bed to the drying time, to find the optimal parameters (stirrer design, speed, and size. Experiments were conducted on a drying chamber in batch operation. The objective was to evaluate the effect of stirring on the total drying time. The drying chambers were 85 mm, 100 mm, and 140 mm in diameter. An optimal stirrer shape and speed were specified. Our arrangement of the fluidized bed resulted in a decrease in drying time by up to 40 %.

  12. Experimental analysis and evaluation of the mass transfer process in a trickle-bed reactor

    OpenAIRE

    Silva, J.D.; Lima, F.R.A.; Abreu, C.A.M.; Knoechelmann, A.

    2003-01-01

    A transient experimental analysis of a three-phase descendent-cocurrent trickle-bed H2O/CH4-Ar/g -Al2O3 system was made using the stimulus-response technique, with the gas phase as a reference. Methane was used as a tracer and injected into the argon feed and the concentration vs time profiles were obtained at the entrance and exit of the bed, which were maintained at 298K and 1.013 10(5) Pa. A mathematical model for the tracer was developed to estimate the axial dispersion overall gas-liquid...

  13. Electrochemical corrosion behaviour of nickel chromium-chromium carbide coating by HVOF process

    Science.gov (United States)

    Amudha, A.; Nagaraja, H. S.; Shashikala, H. D.

    2018-04-01

    To overcome the corrosion problem in marine industry, coatings are one of the most economical solutions. In this paper, the corrosion behaviour of 25(NiCr)-75Cr3C2 cermet coating on low carbon steel substrate by HVOF process is studied. Different phases such as Cr7C3 and Cr3C2, along with Ni and chromium oxide(Cr3O2) constituents present in the coating were revealed by X-Ray Diffraction (XRD) analysis. The morphology of the coating obtained by scanning electron microscope (SEM) gave confirmation for the XRD analysis. Electrochemical corrosion techniques such as Linear Polarization Resistance (LPR) and Electrochemical Impedance Spectroscopy (EIS) were used to study the corrosion behaviour of the cermet in 3.5wt% NaCl electrolyte solution. The corrosion current density of the coated sample and substrate were found to be 6.878µA/cm-2 and 21.091µA/cm-2 respectively. The Nyquist Impedance spectra were used to derive an equivalent circuit to analyze the interaction between the coating and electrolyte. The Bode Impedance plots obtained by EIS for the coating showed a typical passive material capacitive behaviour, indicated by medium to low frequency with phase angle approaching -60o, suggesting that a stable film is formed on the tested material in the electrolyte used.

  14. In Situ 3D Monitoring of Geometric Signatures in the Powder-Bed-Fusion Additive Manufacturing Process via Vision Sensing Methods.

    Science.gov (United States)

    Li, Zhongwei; Liu, Xingjian; Wen, Shifeng; He, Piyao; Zhong, Kai; Wei, Qingsong; Shi, Yusheng; Liu, Sheng

    2018-04-12

    Lack of monitoring of the in situ process signatures is one of the challenges that has been restricting the improvement of Powder-Bed-Fusion Additive Manufacturing (PBF AM). Among various process signatures.

  15. Insecticidal, acaricidal and repellent effects of DEET- and IR3535-impregnated bed nets using a novel long-lasting polymer-coating technique.

    Science.gov (United States)

    Faulde, Michael K; Albiez, Gunther; Nehring, Oliver

    2010-03-01

    A novel long-lasting repellent-treated net (LLRTN) has been designed by binding the skin repellents N,N-diethyl-m-toluamide (DEET), or IR3535, onto the fibres of bed net fabric using a new polymer-coating technique. The repellent toxicological effectiveness and residual activity of a factory-based repellent-impregnated fabric has been evaluated by laboratory testing against adult Aedes aegypti mosquitoes and nymphal Ixodes ricinus ticks. By using this repellent-embedding impregnation technique, concentrations exceeding 10 g/m(2) could be achieved with one single polymer layer. Both DEET- and IR3535-impregnated fabrics revealed a dose-dependent insecticidal as well as acaricidal activity. One hundred percent knockdown times of DEET-treated bed nets ranged from 187.5 +/- 31.8 to 27.5 +/- 3.5 min against A. aegypti, and between 214 +/- 47 and 22.6 +/- 5 min against nymphal I. ricinus, linked to a DEET concentration of 1.08 and 10.58 g/m(2), respectively. With IR3535, A. aegypti produced dose-dependent 100% knockdown times varying from 87.5 +/- 10.6 to 57.5 +/- 3.5 min and between 131.4 +/- 6.5 and 33.8 +/- 5 min against nymphal I. ricinus, respectively, linked to concentrations between 1.59 and 10.02 g/m(2). One hundred percent repellency measured by complete landing and biting protection of impregnated fabric by using the arm-in-cage test could be achieved at DEET concentrations exceeding 3.7 to 3.9 g/m(2), and for IR3535 concentrations over 10 g/m(2). One hundred percent landing and biting protection could be preserved with DEET-treated fabrics for 29 weeks at an initial concentration of 4.66 g/m(2), 54 weeks at 8.8 g/m(2), 58 weeks at 9.96 g/m(2) and 61 weeks at 10.48 g/m(2) for DEET, and 23 weeks for IR3535-treated fabric at a concentration of 10.02 g/m(2). Unlike repellent-treated fabric, a brand of a commercially available long-lasting insecticide-treated net tested containing 500 mg permethrin/m(2) did not protect from mosquito bites. First results on

  16. A process for the production of a scale-proof and corrosion-resistant coating on graphite and carbon bodies

    Science.gov (United States)

    Fitzer, E.

    1981-01-01

    A process for the production of a corrosion resistant coating on graphite and carbon bodies is described. The carbon or graphite body is coated or impregnated with titanium silicide under the addition of a metal containing wetting agent in a nitrogen free atmosphere, so that a tight coating is formed.

  17. Process for producing a coating composition. [electron beam irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Kimura, T; Harada, H; Kobayashi, S; Nakamoto, H; Sunano, K

    1968-07-19

    An easily hardenable acrylic coating composition is produced by irradiation with low energy electron beams to economize the industrial application of the composition. A polymer with molecular weights in the 5,000 to 500,000 range is composed of 1 to 40% by weight of a vinyl monomer containing a glycidyl radical, 30 to 99% of a methacrylic monomer and 0 to 69% of other copolymerizable vinyl monomers. This polymer dissolves in a monomer containing at least 30% of an acrylic monomer and 70% of other vinyl monomers. The reaction takes place between 0.1 to 1.0 mole of vinyl monomer containing a carboxyl radical and one mole of glycidyl radical in the solution. In an embodiment, 17.5% by weight of glycidyl methacrylate and 82.5% of alkyl acrylate are polymerized in suspension in the presence of a catalyst to form a bead like polymer with molecular weights in the 5,000 to 500,000 range. After 120 parts of the bead like polymer are dissolved in 180 parts of the acrylic monomer in the presence of a polymerization inhibitor by heating, 22 parts of ..cap alpha.., ..beta..- unsaturated monocarboxylic acid are added to the solution to react with the glycidyl radical, whereby a non-solvent type coating material containing the polymer having a vinyl radical side chain is produced. In the place of the catalyst, electron beams can be used at an energy level of 0.1 to 20 MeV. The dose rate may be in the range of 0.1 to 2.0 Mrad/sec.

  18. The quality of microorganism on coal bed methane processing with various livestock waste in laboratory scale

    Science.gov (United States)

    Marlina, E. T.; Kurnani, Tb. B. A.; Hidayati, Y. A.; Rahmah, K. N.; Joni, I. M.; Harlia, E.

    2018-02-01

    Coal-bed Methane (CBM) is a form of natural gas extracted from coal and has been developed as future energy source. Organic materials are required as nutrition source for methanogenic microbes. The addition of cattle waste in the formation of CBM on coal media can be utilized as organic materials as well as methanogenic microbe sources. This research covered study of total amount of anaerobic microbes, methane production, protozoa, fungi and endoparasites. Descriptive approach is conducted for this study. Media used for culturing methanogens is Nutrient Agar in powder form and Lactose Broth with the addition of rumen fluid. The technique for counting microbes is through Total Plate Count in anaerobic Hungate tube, methane was analyzed using Gas Chromatography (GC), while identification of protozoa, fungi and endoparasites based on its morphology is conducted before and after anaerobic fermentation process. Incubation period is 30 days. The results showed that growth of anaerobic microbes from dairy cattle waste i.e. biogas sludge is 3.57×103 CFU/ml and fresh feces is 3.38 × 104 CFU/ml, growth of anaerobic microbes from beef cattle waste i.e. biogas sludge is 7.0 × 105 CFU/ml; fresh feces is 7.5 x 104 CFU/ml; and rumen contents of about 1.33 × 108 CFU/ml. Methane production in dairy cattle waste in sludge and fresh feces amounted to 10.57% and 2.39%, respectively. Methane production in beef cattle waste in sludge accounted for 5.95%; in fresh feces it is about 0.41%; and rumen contents of 4.92%. Decreasing of protozoa during fermentation to 84.27%, dominated by Eimeria sp. Decreasing of fungi to 16%, dominated by A. Niger, A. Flavus, A. Fumigatus and Monilia sitophila. Decreasing of endoparasitic worms to 15%, dominated by Strongylus sp. and Fasciola sp. The growth of anaerobic microbes and methane production indicated that dairy cattle waste and beef cattle waste have potential as source of methanogenic microbes, meanwhile the decreasing amount of protozoa

  19. Experience gained in bench scale and pilot scale fluidised bed processing

    CSIR Research Space (South Africa)

    Hadley, TD

    2005-01-01

    Full Text Available of titanium dioxide. Expertise in the design and commissioning of industrial-scale plants has led to the supply (through licensees) of a biomass sludge incinerator/boiler generating 26t/h steam, a 20 MW high-sulphur pitch incinerator and a 12 MW fluidised bed...

  20. STUDY OF GAS SEPARATION PROCESS BY DYNAMIC ADSORPTION IN FIXED BED

    Directory of Open Access Journals (Sweden)

    Ioan Solomon

    2010-10-01

    Full Text Available An experimental study of mass transfer at gas separation by dynamic adsorption in fixed bed of impregnated silica gel is presented in this work. By means of a mathematical model based on constants and coefficient easy to evaluate, the distributions of adsorbate concentration in gas and solid phases were determined as a function of time and throughout the height of the fixed bed, under isothermal conditions.With this aim, water vapors from air were adsorbed in a fixed bed of impregnated silica gel. The values of the volumetric mass transfer coefficient, Kv, were determined experimentally at several values of air superficial velocity, an air relative humidity of 69�20at 38 °C. The influence of the gas flow velocity and initial water concentration in adsorbent on the distribution of water concentration in both phases was established as a function of time and throughout the height of the fixed bed. The results obtained allow one to determination of the local adsorption rate.

  1. Experience gained in pilot-scale and bench-scale fluidised beds processing

    CSIR Research Space (South Africa)

    Hadley, TD

    2006-02-01

    Full Text Available for clean coal technology thrust COMMISSIONED PLANTS Slagment Hot Gas Generator Client : Slagment Bed area : 25 m2 Plant purpose : A 10 MW plant for the combustion of duff coal at greater than 98% burnout to provide hot gases for the drying...

  2. Application of process analytical technology in tablet process development using NIR spectroscopy : Blend uniformity, content uniformity and coating thickness measurements

    NARCIS (Netherlands)

    Moes, Johannes J; Ruijken, Marco M; Gout, Erik; Frijlink, Henderik W; Ugwoke, Michael I

    2008-01-01

    Near-infrared (NIR)spectroscopy was employed as a process analytical technique in three steps of tabletting process: to monitor the blend homogeneity, evaluate the content uniformity of tablets and determine the tablets coating thickness. A diode-array spectrometer mounted on a lab blender (SP15 NIR

  3. Synthesis and characterization of carbon coated nanoparticles produced by a continuous low-pressure plasma process

    Energy Technology Data Exchange (ETDEWEB)

    Panchal, Vineet; Neergat, Manoj [Indian Institute of Technology Bombay, Department of Energy Science and Engineering (India); Bhandarkar, Upendra, E-mail: bhandarkar@iitb.ac.in [Indian Institute of Technology Bombay, Department of Mechanical Engineering (India)

    2011-09-15

    Core-shell nanoparticles coated with carbon have been synthesized in a single chamber using a continuous and entirely low-pressure plasma-based process. Nanoparticles are formed in an argon plasma using iron pentacarbonyl Fe(CO){sub 5} as a precursor. These particles are trapped in a pure argon plasma by shutting off the precursor and then coated with carbon by passing acetylene along with argon as the main background gas. Characterization of the particles was carried out using TEM for morphology, XPS for elemental composition and PPMS for magnetic properties. Iron nanoparticles obtained were a mixture of FeO and Fe{sub 3}O{sub 4}. TEM analysis shows an average size of 7-14 nm for uncoated particles and 15-24 nm for coated particles. The effect of the carbon coating on magnetic properties of the nanoparticles is studied in detail.

  4. Air and water pollution remediation. A fixed bed reactor made of UV lamps and glass fiber plates coated with TiO{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Esterkin, C.R.; Negro, A.C.; Alfano, O.M.; Cassano, A.E. [Inst. de Desarrollo Tecnologico para la Industria Quimica, INTEC (UNL-CONICET), Santa Fe (Argentina)

    2003-07-01

    In a previous paper, the modeling and experimental verification of the radiation field inside a reactor made up of TiO{sub 2} coated, parallel, flat glass fiber meshes, bilaterally UV irradiated was accomplished. In this work, we study the degradation of tricloroethylene (TCE) in an air stream with different values of the pollutant feed concentration, under operating conditions where kinetic control of the process is established. A langmuir-hinshelwood type kinetic expression is proposed and the kinetic parameters are estimated. The results show good agreement between predictions derived from the kinetic expression and the experimental concentrations of TCE data at the exit of the reactor. (orig.)

  5. Development of an experimental radioisotope based process tomography system for research applications in a cold trickle bed column

    International Nuclear Information System (INIS)

    Sau, Madhusudan; Kumar, Pravesh; Kumar, Umesh; Acharya, Rajesh; Singh, Gursharan

    2009-01-01

    In chemical and petrochemical engineering applications, random and structured packing are used in process columns to enhance the heat and mass transfer between two phases. The packing used in such columns is meant to obtain a high specific interfacial area. It is of paramount importance for scale-up and design of trickle bed process columns, to understand and predict the complex multiphase fluid dynamics. In simplified terms, the phase holdup, solid packing distribution in terms of density and gas and liquid velocities among other important parameters need to be qualitatively and quantitatively understood. In the petrochemical industry, many processes are carried out using fixed bed reactors with concurrent upward and downward gas and liquid flows. In order to characterize the liquid and gas flow distribution through a mock-up column, data on planar and volume density distribution using computed tomographic measurements are very helpful. The paper describes the development efforts of a multi-detector 137 Cs radioisotope based in-situ tomography scanner suitable for 600mm dia. cold trickle bed reactor. The development work is at present in progress. The schematics and development of the scanner gantry is described in this paper. (author)

  6. APPLICATION OF ANTIOXIDANTS AND EDIBLE STARCH COATING TO REDUCE BROWNING OF MINIMALLY - PROCESSED CASSAVA

    Directory of Open Access Journals (Sweden)

    DANIEL GOMES COELHO

    2017-01-01

    Full Text Available This study aimed to evaluate the quality of minimally - processed cassava treated with antioxidants and a starch - based edible coating. Cassava roots were washed, cooled, immersed in cold water, peeled and then cut. Root pieces were then immersed in a chloride solution, centrifuged, and subsequently immersed in either a starch suspension (3%, a solution containing antioxidants (3% citric acid and 3% ascorbic acid, or in both the coating and antioxidant solutions. Coated root pieces were dried at 18 ± 2°C for 1 hour, then packaged into polypropylene bags (150 g per pack and kept at 5 ± 2°C for 15 days, and assessed every 3 days. A completely randomized design was used in a 4 × 6 factorial consisting of the treatment (control, coating, antioxidant, or coating and antioxidant and the storage period (0, 3 6, 9, 12 or 15 days, with three replicates in each group. The pH, blackened area and peroxidase and polyphenol oxidase activities of the cassava was reduced in treatments containing antioxidants and the scores of visual analysis and phenolic content were higher. Therefore, treatment with antioxidants was effective for reducing browning in minimally - processed cassava, retaining the quality of cassava pieces stored for 15 days at 5 ± 2°C. The combination of antioxidants and the edible coating showed no improvement compared to treatment with antioxidants alone.

  7. Optimization of Process Variables for Insulation Coating of Conductive Particles by Response Surface Methodology

    International Nuclear Information System (INIS)

    Sim, Chol-Ho

    2016-01-01

    The powder core, conventionally fabricated from iron particles coated with insulator, showed large eddy current loss under high frequency, because of small specific resistance. To overcome the eddy current loss, the increase in the specific resistance of powder cores was needed. In this study, copper oxide coating onto electrically conductive iron particles was performed using a planetary ball mill to increase the specific resistance. Coating factors were optimized by the Response surface methodology. The independent variables were the CuO mass fraction, mill revolution number, coating time, ball size, ball mass and sample mass. The response variable was the specific resistance. The optimization of six factors by the fractional factorial design indicated that CuO mass fraction, mill revolution number, and coating time were the key factors. The levels of these three factors were selected by the three-factors full factorial design and steepest ascent method. The steepest ascent method was used to approach the optimum range for maximum specific resistance. The Box-Behnken design was finally used to analyze the response surfaces of the screened factors for further optimization. The results of the Box-Behnken design showed that the CuO mass fraction and mill revolution number were the main factors affecting the efficiency of coating process. As the CuO mass fraction increased, the specific resistance increased. In contrast, the specific resistance increased with decreasing mill revolution number. The process optimization results revealed a high agreement between the experimental and the predicted data (Adj-R2=0.944). The optimized CuO mass fraction, mill revolution number, and coating time were 0.4, 200 rpm, and 15 min, respectively. The measured value of the specific resistance of the coated pellet under the optimized conditions of the maximum specific resistance was 530 kΩ·cm

  8. Optimization of Process Variables for Insulation Coating of Conductive Particles by Response Surface Methodology

    Energy Technology Data Exchange (ETDEWEB)

    Sim, Chol-Ho [Sangji University, Wonju (Korea, Republic of)

    2016-02-15

    The powder core, conventionally fabricated from iron particles coated with insulator, showed large eddy current loss under high frequency, because of small specific resistance. To overcome the eddy current loss, the increase in the specific resistance of powder cores was needed. In this study, copper oxide coating onto electrically conductive iron particles was performed using a planetary ball mill to increase the specific resistance. Coating factors were optimized by the Response surface methodology. The independent variables were the CuO mass fraction, mill revolution number, coating time, ball size, ball mass and sample mass. The response variable was the specific resistance. The optimization of six factors by the fractional factorial design indicated that CuO mass fraction, mill revolution number, and coating time were the key factors. The levels of these three factors were selected by the three-factors full factorial design and steepest ascent method. The steepest ascent method was used to approach the optimum range for maximum specific resistance. The Box-Behnken design was finally used to analyze the response surfaces of the screened factors for further optimization. The results of the Box-Behnken design showed that the CuO mass fraction and mill revolution number were the main factors affecting the efficiency of coating process. As the CuO mass fraction increased, the specific resistance increased. In contrast, the specific resistance increased with decreasing mill revolution number. The process optimization results revealed a high agreement between the experimental and the predicted data (Adj-R2=0.944). The optimized CuO mass fraction, mill revolution number, and coating time were 0.4, 200 rpm, and 15 min, respectively. The measured value of the specific resistance of the coated pellet under the optimized conditions of the maximum specific resistance was 530 kΩ·cm.

  9. Bed Bugs

    Science.gov (United States)

    Prevent, identify, and treat bed bug infestations using EPA’s step-by-step guides, based on IPM principles. Find pesticides approved for bed bug control, check out the information clearinghouse, and dispel bed bug myths.

  10. Formulation and process strategies to minimize coat damage for compaction of coated pellets in a rotary tablet press: A mechanistic view.

    Science.gov (United States)

    Xu, Min; Heng, Paul Wan Sia; Liew, Celine Valeria

    2016-02-29

    Compaction of multiple-unit pellet system (MUPS) tablets has been extensively studied in the past few decades but with marginal success. This study aims to investigate the formulation and process strategies for minimizing pellet coat damage caused by compaction and elucidate the mechanism of damage sustained during the preparation of MUPS tablets in a rotary tablet press. Blends containing ethylcellulose-coated pellets and cushioning agent (spray dried aggregates of micronized lactose and mannitol), were compacted into MUPS tablets in a rotary tablet press. The effects of compaction pressure and dwell time on the physicomechanical properties of resultant MUPS tablets and extent of pellet coat damage were systematically examined. The coated pellets from various locations at the axial and radial peripheral surfaces and core of the MUPS tablets were excavated and assessed for their coat damage individually. Interestingly, for a MUPS tablet formulation which consolidates by plastic deformation, the tablet mechanical strength could be enhanced without exacerbating pellet coat damage by extending the dwell time in the compaction cycle during rotary tableting. However, the increase in compaction pressure led to faster drug release rate. The location of the coated pellets in the MUPS tablet also contributed to the extent of their coat damage, possibly due to uneven force distribution within the compact. To ensure viability of pellet coat integrity, the formation of a continuous percolating network of cushioning agent is critical and the applied compaction pressure should be less than the pellet crushing strength. Copyright © 2015 Elsevier B.V. All rights reserved.

  11. Thick metallic coatings produced by coaxial and side laser cladding : Processing and properties

    NARCIS (Netherlands)

    Ocelík, V.; De Hosson, J.T.M.

    2010-01-01

    Cobalt and iron-based, defect-free coatings with thicknesses from 1 to 3.3. mm were created by a laser cladding process on different steel substrates. Extensive laser cladding experiments with a gradual change of laser power were used to study relations between main processing parameters and

  12. An assessment of biological processes close to the sea bed in a slope region and its significance to the assessment of sea bed disposal of radioactive waste

    International Nuclear Information System (INIS)

    Hargreaves, P.M.; Ellis, C.J.; Angel, M.V.

    1984-01-01

    Vertical profiles of planktonic and micronektonic biomass observed close to the sea bed along a transect running up the continental slope on the southern flank of the Porcupine Seabight (to the southwest of Ireland) showed that a doubling in biomass concentration occurs from 100 to 10m above the sea bed. Comparison with biomass concentrations at two deep water stations, one in the Seabight and the other in the Rockall Trough, showed that there was a consistent increase in standing crop close to the sea bed over the slope. Supplementary data were collected on the northern flank of the Seabight. Analysis of both taxonomic groups and individual species showed that some taxa were more abundant near the sea floor and extended their vertical ranges to greater depths over the slope than over deep water, other taxa were unaffected. The implications to the problem of assessing the safety of sea bed disposal of high level radioactive waste are summarised. (author)

  13. Double-layer optical fiber coating analysis in MHD flow of an elastico-viscous fluid using wet-on-wet coating process

    Directory of Open Access Journals (Sweden)

    Zeeshan Khan

    Full Text Available Modern optical fibers require a double-layer coating on the glass fiber in order to provide protection from signal attenuation and mechanical damage. The most important plastic resins used in wires and optical fibers are plastic polyvinyl chloride (PVC and low and high density polyethylene (LDPE/HDPE, nylon and Polysulfone. One of the most important things which affect the final product after processing is the design of the coating die. In the present study, double-layer optical fiber coating is performed using melt polymer satisfying Oldroyd 8-constant fluid model in a pressure type die with the effect of magneto-hydrodynamic (MHD. Wet-on-wet coating process is applied for double-layer optical fiber coating. The coating process in the coating die is modeled as a simple two-layer Couette flow of two immiscible fluids in an annulus with an assigned pressure gradient. Based on the assumptions of fully developed laminar and MHD flow, the Oldroyd 8-constant model of non-Newtonian fluid of two immiscible resin layers is modeled. The governing nonlinear equations are solved analytically by the new technique of Optimal Homotopy Asymptotic Method (OHAM. The convergence of the series solution is established. The results are also verified by the Adomian Decomposition Method (ADM. The effect of important parameters such as magnetic parameter Mi, the dilatant constant α, the Pseodoplastic constant β, the radii ratio δ, the pressure gradient Ω, the speed of fiber optics V, and the viscosity ratio κ on the velocity profiles, thickness of coated fiber optics, volume flow rate, and shear stress on the fiber optics are investigated. At the end the result of the present work is also compared with the experimental results already available in the literature by taking non-Newtonian parameters tends to zero. Keywords: Non-Newtonian fluid, Oldroyd 8-constant fluid, MHD flow, Double-layer fiber coating, OHAM, ADM, Wet-on-wet coating process

  14. Investigation of flow behaviour of coat/ash particles in an advanced pressurised fluidized bed gasifier (APFBG) using radiotracer technique

    International Nuclear Information System (INIS)

    Pant, H.J.; Sharma, V.K.; Gursharan Singh; Vidhya Kamadu, M.; Prakash, S.G.; Krishanamoorthy, S.; Ramani, N.V.S.; Sonde, R.R.

    2004-01-01

    Knowledge of Residence Time Distribution (RTD), Mean Residence Time (MRT) and degree of backmixing of solid phase is important for efficient operation of the coal gasifier. Radiotracer technique was used for measure RTD of coal/ash particles in a pilot-scale gasifier and obtain the values of MRT and backmixing. Lanthanum 140 labeled coal (100 g) was used as a tracer. The tracer was instantaneously injected into the coal feed line and monitored at ash and gas outlets of the gasifier using collimated scintillation detectors. The measured RTD data were treated and MRTs of coal/ash particles were determined. The treated data were simulated using tank-in-series model. The simulation RTD data indicated good degree of mixing with minor bypassing/short-circulating of coal particles. The results of the investigation were found useful for scale-up of the gasification process. (author)

  15. Research on chemical vapor deposition processes for advanced ceramic coatings

    Science.gov (United States)

    Rosner, Daniel E.

    1993-01-01

    Our interdisciplinary background and fundamentally-oriented studies of the laws governing multi-component chemical vapor deposition (VD), particle deposition (PD), and their interactions, put the Yale University HTCRE Laboratory in a unique position to significantly advance the 'state-of-the-art' of chemical vapor deposition (CVD) R&D. With NASA-Lewis RC financial support, we initiated a program in March of 1988 that has led to the advances described in this report (Section 2) in predicting chemical vapor transport in high temperature systems relevant to the fabrication of refractory ceramic coatings for turbine engine components. This Final Report covers our principal results and activities for the total NASA grant of $190,000. over the 4.67 year period: 1 March 1988-1 November 1992. Since our methods and the technical details are contained in the publications listed (9 Abstracts are given as Appendices) our emphasis here is on broad conclusions/implications and administrative data, including personnel, talks, interactions with industry, and some known applications of our work.

  16. Application of digital image processing methods on the cluster structure at the wall of a circulating fluidized bed

    Energy Technology Data Exchange (ETDEWEB)

    Li, Hai-guang; Zhao, Zeng-wu; Li, Bao-wei; Wu, Wen-fei [Inner Mongolia Univ. of Science and Technology, Baotou (China). School of Environment and Energy

    2013-07-01

    This paper describes experiments to investigate the cluster structure of gas-particle flow at the wall region of a circulating fluidized bed (CFB). The setup is in a cold scale-model circulating fluidized bed with a riser that has a 0.30 m 0.28 m cross-section and is 2.9 m tall. A video camera was utilized to visualize the cluster structure through a transparent Plexiglas wall. An image processing system was used to analyze images, which were obtained under different superficial gas velocities and solid circulating rates. The results show that distinctly different cluster structures exist in the different operating conditions, which the number, shape and size of the clusters are affected by main air flow.

  17. Development of Electrochemical Processes for Aluminium-Based Coatings for Fusion Applications

    Energy Technology Data Exchange (ETDEWEB)

    Konys, J. [Karlsruhe Institute of Technology, Karlsruhe (Germany)

    2016-12-15

    Reduced activation ferritic-martensitic steels (RAFM) are envisaged in future fusion technology as structural material which will be in direct contact with a flowing liquid lead-lithium melt, serving as breeder material. Aluminium-based coatings had proven their ability to protect the structural material from corrosion attack in flowing Pb-15.7Li and to reduce tritium permeation into the coolant, significantly. Coming from scales produced by hot dipping aluminization (HDA), the development of electrochemical-based processes to produce well-defined aluminium-based coatings on RAFM steels gained increased attention in research during the last years. Two different electrochemical processes are described in this paper: The first one, referred to as ECA, is based on the electrodeposition of aluminium from volatile, metal-organic electrolytes. The other process called ECX is based on ionic liquids. All three processes exhibit specific characteristics, for example in the field of processability, control of coating thicknesses (low activation criteria) and heat treatment behavior. The aim of this article is to compare these different coating processes critically, whereby the focus is on the comparison of ECA and ECX processes. New results for ECX will be presented and occurring development needs for the future will be discussed.

  18. Development of Electrochemical Processes for Aluminium-Based Coatings for Fusion Applications

    International Nuclear Information System (INIS)

    Konys, J.

    2016-01-01

    Reduced activation ferritic-martensitic steels (RAFM) are envisaged in future fusion technology as structural material which will be in direct contact with a flowing liquid lead-lithium melt, serving as breeder material. Aluminium-based coatings had proven their ability to protect the structural material from corrosion attack in flowing Pb-15.7Li and to reduce tritium permeation into the coolant, significantly. Coming from scales produced by hot dipping aluminization (HDA), the development of electrochemical-based processes to produce well-defined aluminium-based coatings on RAFM steels gained increased attention in research during the last years. Two different electrochemical processes are described in this paper: The first one, referred to as ECA, is based on the electrodeposition of aluminium from volatile, metal-organic electrolytes. The other process called ECX is based on ionic liquids. All three processes exhibit specific characteristics, for example in the field of processability, control of coating thicknesses (low activation criteria) and heat treatment behavior. The aim of this article is to compare these different coating processes critically, whereby the focus is on the comparison of ECA and ECX processes. New results for ECX will be presented and occurring development needs for the future will be discussed.

  19. Experimental analysis and evaluation of the mass transfer process in a trickle-bed reactor

    Directory of Open Access Journals (Sweden)

    J.D. Silva

    2003-10-01

    Full Text Available A transient experimental analysis of a three-phase descendent-cocurrent trickle-bed H2O/CH4-Ar/g -Al2O3 system was made using the stimulus-response technique, with the gas phase as a reference. Methane was used as a tracer and injected into the argon feed and the concentration vs time profiles were obtained at the entrance and exit of the bed, which were maintained at 298K and 1.013 10(5 Pa. A mathematical model for the tracer was developed to estimate the axial dispersion overall gas-liquid mass transfer and liquid-solid mass transfer coefficients. Experimental and theoretical results were compared and shown to be in good agreement. The model was validated by two additional experiments, and the values of the coefficients obtained above were confirmed.

  20. Influence of monomer on structure, processing and application characteristics of UV curable urethane acrylate composite coatings

    International Nuclear Information System (INIS)

    Grigale-Sorocina, Z; Kalnins, M; Gross, K A

    2016-01-01

    Increased interest in the esthetical natural nail coatings have encouraged more in-depth studies particularly of UV curable coatings: their formation, processing, structure, characteristics and removing. Typical requirement for nail coatings is good adhesion, but preferably for the short time of functioning (usual 2-4 weeks). This study investigated the impact of four different monomers (tertiobutyl cyclohexyl acrylate (TBCHA), ethylene glycol dimethacrylate (EGDMA), tetrahydrofurfuryl acrylate (THFA), hydroxypropyl methacrylate (HPMA)) to viscosity of uncured mixture and degree of conversion, mechanical properties, surface gloss, micro hardness and adhesion loss for cured films. Specific coating application requires comparatively high coating flexibility and stability of deformation characteristics. This can be achieved with composition containing 30% of monomer TBCHA, what shows ultimate elongation ε B = 0,23 - 0,24, modulus of elasticity E = 670-710 MPa and comparatively constant properties in 72 hours (ΔE = 1.3%, Δε B =6.0%). A composition with 40% of TBCHA shows the fastest coating destruction achieving adhesion loss within 3 min. (paper)

  1. Fabrication and Microstructure of Hydroxyapatite Coatings on Zirconia by Room Temperature Spray Process.

    Science.gov (United States)

    Seo, Dong Seok; Chae, Hak Cheol; Lee, Jong Kook

    2015-08-01

    Hydroxyapatite coatings were fabricated on zirconia substrates by a room temperature spray process and were investigated with regards to their microstructure, composition and dissolution in water. An initial hydroxyapatite powder was prepared by heat treatment of bovine-bone derived powder at 1100 °C for 2 h, while dense zirconia substrates were fabricated by pressing 3Y-TZP powder and sintering it at 1350 °C for 2 h. Room temperature spray coating was performed using a slit nozzle in a low pressure-chamber with a controlled coating time. The phase composition of the resultant hydroxyapatite coatings was similar to that of the starting powder, however, the grain size of the hydroxyapatite particles was reduced to about 100 nm due to their formation by particle impaction and fracture. All areas of the coating had a similar morphology, consisting of reticulated structure with a high surface roughness. The hydroxyapatite coating layer exhibited biostability in a stimulated body fluid, with no severe dissolution being observed during in vitro experimentation.

  2. Formation and removal of biomass-derived contaminants in fluidized-bed gasification processes

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E [VTT Energy, Espoo (Finland). Energy Production Technologies

    1997-12-31

    The objectives of this thesis were to examine the effects of the feedstock and the operating conditions of a fluidized-bed gasifier on the formation of tars and nitrogen-containing compounds and to study the effectiveness of the hot gas cleaning methods developed for the removal of particulates, alkali metals, tars and nitrogen-containing compounds. The most essential part of the work was carried out in the pressurized fluidized-bed gasification test facilities composed of an air-blown bubbling fluidized-bed gasifier and subsequent hot gas filter unit. The operation pressure of the test rig could be varied in the range 0.3 - 1.0 MPa and the maximum allowable gasification temperature was 1 050 deg C. The maximum capacity with biomass fuels was 80 kg/h. A wide range of feedstocks from hard coals, lignite and peat to different wood derived fuels and straw were used in the gasification tests. Two different types of ceramic filters were tested in the filter unit connected to the pressurized fluidized-bed gasifier. The filter unit was operated in a temperature range of 400 - 740 deg C. The particulate removal requirements set by the gas turbines were met by both types of filters and with product gases derived from all the feedstocks tested. In addition to the gasification and gas filtration tests, catalytic tar and ammonia decomposition was studied using both laboratory and bench-scale test facilities. Inexpensive calcium-based bulk materials, dolomites and limestones, were efficient tar decomposition catalysts in atmospheric-pressure tests

  3. Formation and removal of biomass-derived contaminants in fluidized-bed gasification processes

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E. [VTT Energy, Espoo (Finland). Energy Production Technologies

    1996-12-31

    The objectives of this thesis were to examine the effects of the feedstock and the operating conditions of a fluidized-bed gasifier on the formation of tars and nitrogen-containing compounds and to study the effectiveness of the hot gas cleaning methods developed for the removal of particulates, alkali metals, tars and nitrogen-containing compounds. The most essential part of the work was carried out in the pressurized fluidized-bed gasification test facilities composed of an air-blown bubbling fluidized-bed gasifier and subsequent hot gas filter unit. The operation pressure of the test rig could be varied in the range 0.3 - 1.0 MPa and the maximum allowable gasification temperature was 1 050 deg C. The maximum capacity with biomass fuels was 80 kg/h. A wide range of feedstocks from hard coals, lignite and peat to different wood derived fuels and straw were used in the gasification tests. Two different types of ceramic filters were tested in the filter unit connected to the pressurized fluidized-bed gasifier. The filter unit was operated in a temperature range of 400 - 740 deg C. The particulate removal requirements set by the gas turbines were met by both types of filters and with product gases derived from all the feedstocks tested. In addition to the gasification and gas filtration tests, catalytic tar and ammonia decomposition was studied using both laboratory and bench-scale test facilities. Inexpensive calcium-based bulk materials, dolomites and limestones, were efficient tar decomposition catalysts in atmospheric-pressure tests

  4. Review on Biomass Torrefaction Process and Product Properties and Design of Moving Bed Torrefaction System Model Development

    Energy Technology Data Exchange (ETDEWEB)

    Jaya Shankar Tumuluru; Christopher T. Wright; Shahab Sokhansanj

    2011-08-01

    A Review on Torrefaction Process and Design of Moving Bed Torrefaction System for Biomass Processing Jaya Shankar Tumuluru1, Shahab Sokhansanj2 and Christopher T. Wright1 Idaho National Laboratory Biofuels and Renewable Energy Technologies Department Idaho Falls, Idaho 83415 Oak Ridge National Laboratory Bioenergy Resource and Engineering Systems Group Oak Ridge, TN 37831 Abstract Torrefaction is currently developing as an important preprocessing step to improve the quality of biomass in terms of physical properties, and proximate and ultimate composition. Torrefaction is a slow heating of biomass in an inert or reduced environment to a maximum temperature of 300 C. Torrefaction can also be defined as a group of products resulting from the partially controlled and isothermal pyrolysis of biomass occurring in a temperature range of 200-230 C and 270-280 C. Thus, the process can also be called a mild pyrolysis as it occurs at the lower temperature range of the pyrolysis process. At the end of the torrefaction process, a solid uniform product with lower moisture content and higher energy content than raw biomass is produced. Most of the smoke-producing compounds and other volatiles are removed during torrefaction, which produces a final product that will have a lower mass but a higher heating value. There is a lack of literature on the design aspects of torrefaction reactor and a design sheet for estimating the dimensions of the torrefier based on capacity. This study includes (a) conducting a detailed review on the torrefaction of biomass in terms of understanding the process, product properties, off-gas compositions, and methods used, and (b) to design a moving bed torrefier, taking into account the basic fundamental heat and mass transfer calculations. Specific objectives include calculating the dimensions like diameter and height of the moving packed bed torrefier for different capacities ranging from 25-1000 kg/hr, designing the heat loads and gas flow rates, and

  5. Prospects of DLC coating as environment friendly surface treatment process.

    Science.gov (United States)

    Kim, S W; Kim, S G

    2011-06-01

    After first commercialization in 90's, the applications of diamond-like carbon (DLC) have been significantly expanded to tool, automobile parts, machineries and moulds to enhance wear and friction properties. Although DLC has many advantages like high hardness, low friction electrical insulating and chemical stability and has the possible market, its application in the field is still very limited due to the gaps of understanding between end-user and developer of its advantage of costing. Recently, one of the most popular issues in the surface modification is providing the long lasting super-hydrophilic or -hydrophobic properties on the material surface for the outdoor usage. A lot of material loss is caused due to water corrosion which has to do with the flow and contacts of water like fuel cell separator and air conditioner parts. The consequence of development of functional surface based on the hydrophilic or hydrophobic design for the important parts would be really helpful for materials to be cleaner and more energy effective. Here, we first reviewed the DLC technology and then examined the kind of surface modification as well as its merits and disadvantage. We also looked at how we can improve super-hydrophilic and super hydrophobic for the DLC coating layer as well as current status of technology and arts of DLC. In the end, we would like to suggest it as one of the environmental friendly industrial technology. Copyright © 2011 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

  6. Adaptation of the continuous cold-trap system of fluidized-bed to the fluoride volatility process

    International Nuclear Information System (INIS)

    1976-01-01

    A continuous cold-trap system consisting of fluidized condensor and stripper has been evaluated with a view to adapt it to the Fluoride Volatility Process in establishing the continuous purification process without radiation decomposition of PuF 6 . Its feasibility is shown by the test with UF 6 -air. Necessary conditions for the cold trap, and performance of the 2-in.-dia. fluidized-bed cold-trap system are presented, and also a model of mist formation in the condensor

  7. Focused beam reflectance method as an innovative (PAT) tool to monitor in-line granulation process in fluidized bed.

    Science.gov (United States)

    Alshihabi, Firas; Vandamme, Thierry; Betz, Gabriele

    2013-02-01

    Fluidized bed granulation is a commonly used unit operation in the pharmaceutical industry. But still to obtain and control the desired granule size is challenging due to many process variables affecting the final product. Focused beam reflectance measurement (FBRM, Mettler-Toledo, Switzerland) is an increasingly popular particle growth analysis technique. FBRM tool was installed in two different locations inside a fluidized bed granulator (GPCG2, Glatt, Binzen) in order to monitor the granulation growth kinetics. An experimental design was created to study the effect of process variables using FBRM probe and comparing the results with the one's measured by sieve analysis. The probe location is of major importance to get smooth and robust curves. The excess feeding of binder solution might lead to agglomeration and thus to process collapse, however this phenomenon was clearly detected with FBRM method. On the other hand, the process variables at certain levels might affect the FBRM efficiency by blocking the probe window with sticky particles. A good correlation was obtained (R(2) = 0.95) between FBRM and sieve analysis mean particle size. The proposed in-line monitoring tool enables the operator to select appropriate process parameters and control the wet granulation process more efficiently.

  8. Kinetics of the process of formation and high-temperature oxidation of electrospark coatings on steel

    International Nuclear Information System (INIS)

    Verkhoturov, A.D.; Chiplik, V.N.; Egorov, F.F.; Lavrenko, V.A.; Podchernyaeva, I.A.; Shemet, V.Z.

    1986-01-01

    This work is a study of the kinetics of formation and of the heat resistance of electrospark coatings based on the composite TiB 2 -Mo with varying molybdenum content. In the process of electrospark alloying they measured the specific erosion of the anode and the increase in weight of the cathode with an accuracy not worse than 5%. Electrospark coatings of TiB 2 -Mo on steel 45 are marked by improved scaling resistance at temperatures above 900 C. Their scaling resistance and also the effectiveness of the process of electrospark alloying increase with increasing content of the phase B-MoB in the coating because molybdenum borate forms during its high-temperature oxidation. Illustrations and table are included

  9. Effects of variations in coating materials and process conditions on the thermal cycle properties of NiCrAlY/YSZ thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tang Feng [Department of Chemical Engineering and Materials Science, University of California, Davis, CA 95616 (United States)]. E-mail: ftang@ucdavis.edu; Ajdelsztajn, Leonardo [Department of Chemical Engineering and Materials Science, University of California, Davis, CA 95616 (United States); Kim, George E. [Perpetual Technologies, Montreal, Que., H3E 1T8 (Canada); Provenzano, Virgil [National Institute of Standards and Technology, Gaithersburg, MD 20899 (United States); Schoenung, Julie M. [Department of Chemical Engineering and Materials Science, University of California, Davis, CA 95616 (United States)

    2006-06-15

    Thermal cycle tests were conducted on a variety of thermal barrier coating (TBC) specimens with bond coats that had been prepared in different ways. Variables include: (1) different thermal spray processes (high velocity oxy-fuel (HVOF) spray and low pressure plasma spray (LPPS)) (2) different feedstock powder (gas-atomized and cryomilled) (3) the introduction of nano-sized alumina additives (particles and whiskers) and (4) with and without a post-spray vacuum heat treatment. The results show that the cryomilling of the NiCrAlY powder and the post-spray heat treatment in vacuum can both lead to significant improvement in the thermal cycle lifetime of the TBCs. The TBC specimens with LPPS bond coats also generally showed longer lifetimes than those with HVOF bond coats. In contrast, the intentional dispersion of alumina particles or whiskers in the NiCrAlY powders during cryomilling did not result in the further improvement of the lifetime of the TBCs. Microstructural evolution, including the thermally grown oxide (TGO) formation, the distribution of the dispersoids in the bond coat, the internal oxidation of the bond coat, the bond coat shrinkage during the thermal cycle tests and the reduction of the ZrO{sub 2} in the top coat during the heat treatment in vacuum, was investigated.

  10. Highly efficient polymer solar cells with printed photoactive layer: rational process transfer from spin-coating

    KAUST Repository

    Zhao, Kui

    2016-09-05

    Scalable and continuous roll-to-roll manufacturing is at the heart of the promise of low-cost and high throughput manufacturing of solution-processed photovoltaics. Yet, to date the vast majority of champion organic solar cells reported in the literature rely on spin-coating of the photoactive bulk heterojunction (BHJ) layer, with the performance of printed solar cells lagging behind in most instances. Here, we investigate the performance gap between polymer solar cells prepared by spin-coating and blade-coating the BHJ layer for the important class of modern polymers exhibiting no long range crystalline order. We find that thickness parity does not always yield performance parity even when using identical formulations. Significant differences in the drying kinetics between the processes are found to be responsible for BHJ nanomorphology differences. We propose an approach which benchmarks the film drying kinetics and associated BHJ nanomorphology development against those of the champion laboratory devices prepared by spin-coating the BHJ layer by adjusting the process temperature. If the optimization requires the solution concentration to be changed, then it is crucial to maintain the additive-to-solute volume ratio. Emulating the drying kinetics of spin-coating is also shown to help achieve morphological and performance parities. We put this approach to the test and demonstrate printed PTB7:PC71BM polymer solar cells with efficiency of 9% and 6.5% PCEs on glass and flexible PET substrates, respectively. We further demonstrate performance parity for two other popular donor polymer systems exhibiting rigid backbones and absence of a long range crystalline order, achieving a PCE of 9.7%, the highest efficiency reported to date for a blade coated organic solar cell. The rational process transfer illustrated in this study should help the broader and successful adoption of scalable printing methods for these material systems.

  11. Drying of water based foundry coatings: Innovative test, process design and optimization methods

    DEFF Research Database (Denmark)

    Di Muoio, Giovanni Luca; Johansen, Bjørn Budolph

    on real industrial cases. These tools have been developed in order to simulate and optimize the drying process and reduce drying time and power consumption as well as production process design time and cost of expensive drying equipment. Results show that test methods from other industries can be used...... capacity goals there is a need to understand how to design, control and optimize drying processes. The main focus of this project was on the critical parameters and properties to be controlled in production in order to achieve a stable and predictable drying process. We propose for each of these parameters...... of Denmark with the overall aim to optimize the drying process of water based foundry coatings. Drying of foundry coatings is a relatively new process in the foundry industry that followed the introduction of water as a solvent. In order to avoid moisture related quality problems and reach production...

  12. Behaviour of CaO coating of gas atomized Mg powders using mechanical milling process

    International Nuclear Information System (INIS)

    Kim, Sun-Mi; Kim, Yong Hwan; Kim, Young Do; Kim, Taek-Soo

    2011-01-01

    Highlights: → This work is very new, since behaviour of CaO coating with milling time as desulfurizer is not frequently reported. → The manuscript reports the new manner of Mg powders desulfurizer development by the innovative process. - Abstract: In order to synthesize a thermally stable Mg powder as a desulfurizer of iron, pure Mg was gas atomized to powders and coated by CaO powders, to produce a thermally stable desulfurizer using a mechanical milling process. Since the effect of desulfurization is dependent on the degree of surface modification, coating behaviours such as the size, morphology and layer thickness were investigated as a function of milling condition. As the milling conducted from 10 min to 30 min, 1 h, 3 h, 6 h, 12 h, CaO particles began to stick on the surface of Mg powders. The layer of CaO formed from 1 h milling was about 17 μm thick and gradually thickened to be 28 μm, 32 μm and 37 μm with increasing the milling time to 3 h, 6 h and 12 h, respectively. The shape of coated powder became more spherical after 1 h milling, being mostly spherical after 6 h. Desulfurization rate and uniformity were evaluated for the various thickness of the coating layer.

  13. Beneficial effects of laser irradiation on the deposition process of diamond/Ni60 composite coating with cold spray

    Energy Technology Data Exchange (ETDEWEB)

    Yao, Jianhua, E-mail: laser@zjut.edu.cn; Yang, Lijing; Li, Bo; Li, Zhihong

    2015-03-01

    Graphical abstract: - Highlights: • The hard Ni-based alloy powder as matrix in diamond composite coating was studied. • The influence of laser on diamond distribution of composite coating was analyzed. • The graphitization of diamond was prohibited in supersonic laser deposition process. • The abrasion mechanisms of diamond/Ni60 composite coating were discussed. - Abstract: Although cold spray process has many unique advantages over other coating techniques, it has difficulties in depositing hard materials. This article presents a study in the beneficial effects of laser irradiation on the fabrication process of diamond/Ni60 composite coating using cold spray. The focus of this research is on the comparison between the composite coatings produced with laser cladding (LC) and with supersonic laser deposition (SLD), with respect to diamond graphitization and tribological properties, thus to demonstrate the beneficial effects of laser irradiation on the cold spray process. The influence of deposition temperature on the coating characteristics, such as deposition efficiency, diamond volume fraction, microstructure and phase is also investigated. The tribological properties of the diamond/Ni60 composite coating produced with SLD are determined using a pin-on-disc tribometer, along with the diamond/Ni60 coating produced using LC with the optimal process parameters for comparison. The experimental results show that with the assistance of laser irradiation, diamond/Ni60 composite coating can be successfully deposited using cold spray; the obtained coating is superior to that processed with LC, because SLD can suppress the graphitization of the diamond particles. The diamond/Ni60 composite coating fabricated with SLD has much better tribological properties than the LC coating.

  14. The processing of bed ashes of fluidized bed boilers to an applicable ingredient for building materials. Het bewerken van bedassen van wervelbedketels tot een geschikte grondstof voor toepassing in bouwprodukten

    Energy Technology Data Exchange (ETDEWEB)

    Dekker, W

    1988-01-01

    A study- and test program has been carried out to determine in what way bed ashes of fluidized bed boilers can be processed to applicate the products in building products. The program consisted of selecting applicable ashes; physical-chemical research; slack lime, present in the ashes; grinding and wind-sifting of the ashes; evaluation of the quality of the acquired samples for application in calcium-silicate brick and in mortar; the making of flow-sheets of the processing in the potential demonstration projects. The used sample was a bed ash with active CaO content of 21%. Conclusions were stated and recommendations were made. 6 figs., 6 refs., 9 tabs., 2 app.

  15. Functionalization of polymer powders for SLS-processes using an atmospheric plasma jet in a fluidized bed reactor

    Energy Technology Data Exchange (ETDEWEB)

    Sachs, Marius; Schmitt, Adeliene; Schmidt, Jochen; Peukert, Wolfgang; Wirth, Karl-Ernst [Institute of Particle Technology, Friedrich-Alexander-University Erlangen-Nuremberg (Germany)

    2015-05-22

    Recently additive manufacturing processes such as selective laser sintering (SLS) of polymers have gained more importance for industrial applications [1]. Tailor-made modification of polymers is essential in order to make these processes more efficient and to cover the industrial demands. The so far used polymer materials show weak performance regarding the mechanical stability of processed parts. To overcome this limitation, a new route to functionalize the surface of commercially available polymer particles (PA12; PE-HD; PP) using an atmospheric plasma jet in combination with a fluidized bed reactor has been investigated. Consequently, an improvement of adhesion and wettability [2] of the polymer surface without restraining the bulk properties of the powder is achieved. The atmospheric plasma jet process can provide reactive species at moderate temperatures which are suitable for polymer material. The functionalization of the polymer powders improves the quality of the devices build in a SLS-process.

  16. Surface microstructure and cell biocompatibility of silicon-substituted hydroxyapatite coating on titanium substrate prepared by a biomimetic process

    International Nuclear Information System (INIS)

    Zhang Erlin; Zou Chunming; Yu Guoning

    2009-01-01

    Silicon-substituted hydroxyapatite (Si-HA) coatings with 0.14 to 1.14 at.% Si on pure titanium were prepared by a biomimetic process. The microstructure characterization and the cell compatibility of the Si-HA coatings were studied in comparison with that of hydroxyapatite (HA) coating prepared in the same way. The prepared Si-HA coatings and HA coating were only partially crystallized or in nano-scaled crystals. The introduction of Si element in HA significantly reduced P and Ca content, but densified the coating. The atom ratio of Ca to (P + Si) in the Si-HA coatings was in a range of 1.61-1.73, increasing slightly with an increase in the Si content. FTIR results displayed that Si entered HA in a form of SiO 4 unit by substituting for PO 4 unit. The cell attachment test showed that the HA and Si-HA coatings exhibited better cell response than the uncoated titanium, but no difference was observed in the cell response between the HA coating and the Si-HA coatings. Both the HA coating and the Si-HA coatings demonstrated a significantly higher cell growth rate than the uncoated pure titanium (p < 0.05) in all incubation periods while the Si-HA coating exhibited a significantly higher cell growth rate than the HA coating (p < 0.05). Si-HA with 0.42 at.% Si presented the best cell biocompatibility in all of the incubation periods. It was suggested that the synthesis mode of HA and Si-HA coatings in a simulated body environment in the biomimetic process contribute significantly to good cell biocompatibility

  17. Storage capacity assessment of liquid fuels production by solar gasification in a packed bed reactor using a dynamic process model

    International Nuclear Information System (INIS)

    Kaniyal, Ashok A.; Eyk, Philip J. van; Nathan, Graham J.

    2016-01-01

    Highlights: • First analysis to assess storage requirements of a stand-alone packed bed, batch process solar gasifier. • 35 days of storage required for stand-alone solar system, whereas 8 h of storage required for hybrid system. • Sensitivity of storage requirement to reactor operation, solar region and solar multiple evaluated. - Abstract: The first multi-day performance analysis of the feasibility of integrating a packed bed, indirectly irradiated solar gasification reactor with a downstream FT liquids production facility is reported. Two fuel-loading scenarios were assessed. In one, the residual unconverted fuel at the end of a day is reused, while in the second, the residual fuel is discarded. To estimate a full year time-series of operation, a simplified statistical model was developed from short-period simulations of the 1-D heat transfer, devolatilisation and gasification chemistry model of a 150 kW th packed bed reactor (based on the authors’ earlier work). The short time-series cover a variety of solar conditions to represent seasonal, diurnal and cloud-induced solar transience. Also assessed was the influence of increasing the solar flux incident at the emitter plate of the packed bed reactor on syngas production. The combination of the annual time-series and daily model of syngas production was found to represent reasonably the seasonal transience in syngas production. It was then used to estimate the minimum syngas storage volume required to maintain a stable flow-rate and composition of syngas to a FT reactor over a full year of operation. This found that, for an assumed heliostat field collection area of 1000 m 2 , at least 64 days of storage is required, under both the Residual Fuel Re-Use and Discard scenarios. This figure was not sensitive to the two solar sites assessed, Farmington, New Mexico or Tonopah Airport, Nevada. Increasing the heliostat field collection area from 1000 to 1500 m 2 , led to an increase in the calculated daily rate

  18. Development of a reduction process of ammonium uranyl carbonate to uranium dioxide in a fluidized bed

    International Nuclear Information System (INIS)

    Gomes, R.P.; Riella, H.G.

    1990-07-01

    Laboratory development of ammonium uranyl carbonate (AUC) reduction to uranium dioxide (UO 2 ) using fluidized bed furnace technique is described. The reaction is carried out at 500-550 0 C using hydrogen, liberated from cracking of ammonia, as a reducing agent. As the AUC used is obtained from uranium hexafluoride (UF 6 ) it contains considerable amount of fluoride (approx. 500μg/g) as contaminant. The presence of fluoride leads to high corrosion rates and hence the fluoride concentration is reduced by pyrohydrolisis of UO 2 . Physical and Chemical properties of the final product (UO 2 ) obtained were characterized. (author) [pt

  19. Mechanisms of flow through compressible porous beds in sedimentation, centrifugation, deliquoring, and ceramic processing

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-01-25

    The major topics covered in the investigation include: centrifugation; cake filtration; sedimentation and thickening; capillary suction operations; ceramics, slip casting; optimization studies; and wastewater. The research program was aimed at the specific areas of solid/liquid separation including sedimentation, thickening, cake filtration, centrifugation, expression, washing, deep-bed filtration, screening, and membrane separation. Unification of the theoretical approaches to the various solid/liquid separation operations was the principle objective of the research. Exploring new aspects of basic separation mechanisms, verification of theory with experiment, development of laboratory procedures for obtaining data for design, optimizing operational methods, and transferring the results to industry were part of the program.

  20. Structurally Integrated Coatings for Wear and Corrosion (SICWC): Arc Lamp, InfraRed (IR) Thermal Processing

    Energy Technology Data Exchange (ETDEWEB)

    Mackiewicz-Ludtka, G.; Sebright, J. [Caterpillar Corp.

    2007-12-15

    The primary goal of this Cooperative Research and Development Agreement (CRADA) betwe1311 UT-Battelle (Contractor) and Caterpillar Inc. (Participant) was to develop the plasma arc lamp (PAL), infrared (IR) thermal processing technology 1.) to enhance surface coating performance by improving the interfacial bond strength between selected coatings and substrates; and 2.) to extend this technology base for transitioning of the arc lamp processing to the industrial Participant. Completion of the following three key technical tasks (described below) was necessary in order to accomplish this goal. First, thermophysical property data sets were successfully determined for composite coatings applied to 1010 steel substrates, with a more limited data set successfully measured for free-standing coatings. These data are necessary for the computer modeling simulations and parametric studies to; A.) simulate PAL IR processing, facilitating the development of the initial processing parameters; and B.) help develop a better understanding of the basic PAL IR fusing process fundamentals, including predicting the influence of melt pool stirring and heat tnmsfar characteristics introduced during plasma arc lamp infrared (IR) processing; Second, a methodology and a set of procedures were successfully developed and the plasma arc lamp (PAL) power profiles were successfully mapped as a function of PAL power level for the ORNL PAL. The latter data also are necessary input for the computer model to accurately simulate PAL processing during process modeling simulations, and to facilitate a better understand of the fusing process fundamentals. Third, several computer modeling codes have been evaluated as to their capabilities and accuracy in being able to capture and simulate convective mixing that may occur during PAL thermal processing. The results from these evaluation efforts are summarized in this report. The intention of this project was to extend the technology base and provide for

  1. Efficient and Stable Carbon-coated Nickel Foam Cathodes for the Electro-Fenton Process

    International Nuclear Information System (INIS)

    Song, Shuqin; Wu, Mingmei; Liu, Yuhui; Zhu, Qiping; Tsiakaras, Panagiotis; Wang, Yi

    2015-01-01

    Highlights: • Carbon-coated nickel foam (C@NF) was prepared by cycle coating carbon process. • Ni leaching can be effectively controlled at C@NF4 (4 cycle coating times) cathode. • C@NF4 exhibits excellent electro-Fenton performance with desirable stability. • C@NF4 exhibits low energy consumption for DMP degradation. - Abstract: Carbon-coated nickel foam (C@NF) electrodes are prepared via a simple and effective method, hydrothermal-carbonization cycle coating process, characterized by scanning electron microscopy (SEM) with energy dispersive spectrometer (EDS) and employed as the electro-Fenton (E-Fenton) cathode for degrading dimethyl phthalate (DMP) in aqueous solution. For the sake of comparison, nickel foam (NF) electrode and the conventional E-Fenton cathode (graphite gas diffusion electrode (GDE)) are also tested and compared. Experimental results indicate that nickel leaching can be effectively controlled at C@NF4 cathode (4 times cycle coating process), having great significance for promoting the application of NF in E-Fenton system. Moreover, C@NF4 cathode still presents excellent and effective performance on DMP degradation. DMP can be completely degraded within 2 h at −0.5 V and the total organic carbon (TOC) removal reaches as high as 82.1 %, which is almost 3 times as high as that at graphite GDE. Futhermore, the current efficiency for H 2 O 2 generation at C@NF4 is enhanced by 12 times compared to that at NF, and consequently the energy consumption during DMP degradation at C@NF4 is obvious lower than that at both NF cathode and graphite GDE. From the obtained results it can be deduced that C@NF4 is promising to be an attractive alternative E-Fenton cathode for removing organic pollutants in wastewater

  2. The development of an integrated multistaged fluid-bed retorting process. Final report, September 1990--August 1994

    Energy Technology Data Exchange (ETDEWEB)

    Carter, S.D.; Taulbee, D.N.; Stehn, J.L.; Vego, A.; Robl, T.L.

    1995-02-01

    This summarizes the development of the KENTORT II retorting process, which includes integral fluidized bed zones for pyrolysis, gasification, and combustion of oil shale. Purpose was to design and test the process at the 50-lb/hr scale. The program included bench- scale studies of coking and cracking reactions of shale oil vapors over processed shale particles to address issues of scaleup associated with solid-recycle retorting. The bench-scale studies showed that higher amounts of carbon coverage reduce the rate of subsequent carbon deposition by shale oil vapors onto processed shale particles; however carbon-covered materials were also active in terms of cracking and coking. Main focus was the 50-lb/hr KENTORT II PDU. Cold-flow modeling and shakedown were done before the PDU was made ready for operation. Seven mass-balanced, steady-state runs were completed within the window of design operating conditions. Goals were achieved: shale feedrate, run duration (10 hr), shale recirculation rates (4:1 to pyrolyzer and 10:1 to combustor), bed temperatures (pyrolyzer 530{degree}C, gasifier 750{degree}C, combustor 830{degree}C), and general operating stability. Highest oil yields (up to 109% of Fischer assay) were achieved for runs lasting {ge} 10 hours. High C content of the solids used for heat transfer to the pyrolysis zone contributed to the enhanced oil yield achieved.

  3. Investigation about the Chrome Steel Wire Arc Spray Process and the Resulting Coating Properties

    Science.gov (United States)

    Wilden, J.; Bergmann, J. P.; Jahn, S.; Knapp, S.; van Rodijnen, F.; Fischer, G.

    2007-12-01

    Nowadays, wire-arc spraying of chromium steel has gained an important market share for corrosion and wear protection applications. However, detailed studies are the basis for further process optimization. In order to optimize the process parameters and to evaluate the effects of the spray parameters DoE-based experiments had been carried out with high-speed camera shoots. In this article, the effects of spray current, voltage, and atomizing gas pressure on the particle jet properties, mean particle velocity and mean particle temperature and plume width on X46Cr13 wire are presented using an online process monitoring device. Moreover, the properties of the coatings concerning the morphology, composition and phase formation were subject of the investigations using SEM, EDX, and XRD-analysis. These deep investigations allow a defined verification of the influence of process parameters on spray plume and coating properties and are the basis for further process optimization.

  4. Development of industrial ion implantation and ion assisted coating processes: A perspective

    International Nuclear Information System (INIS)

    Legg, K.O.; Solnick-Legg, H.

    1989-01-01

    Ion beam processes have gone through a series of developmental stages, from being the mainstay of the semiconductor industry for production of integrated circuits, to new commercial processes for biomedical, aerospace and other industries. Although research is still continuing on surface modification using ion beam methods, ion implantation and ion assisted coatings for treatment of metals, ceramics, polymers and composites must now be considered viable industrial processes of benefit in a wide variety of applications. However, ion implantation methods face various barriers to acceptability, in terms not only of other surface treatment processes, but for implantation itself. This paper will discuss some of the challenges faced by a small company whose primary business is development and marketing of ion implantation and ion-assisted coating processes. (orig.)

  5. Effect of process parameters on coating composition of cathodic ...

    Indian Academy of Sciences (India)

    1Department of Mining and Metallurgical Engineering, Amirkabir University of Technology, ... The effect of some process parameters such as electrical conductivity, volume and temperature of ... the subject of numerous studies and found industrial applica- .... tion of positive ions and transfer of their kinetic energy to the.

  6. Surface enhanced 316L/SiC nano-composite coatings via laser cladding and following cold-swaging process

    Science.gov (United States)

    Li, Yuhang; Gao, Shiyou

    2017-10-01

    Cold-swaging is one of a cold deformation processes, and ceramic-reinforcement nano-composite coatings can effectively improve the performance of metal matrix surface. Therefore, the two processes are innovatively combined to further improve the surface properties of the metal matrix in this paper. The microstructure and surface properties of the laser cladding 316L + 10 wt% SiC nano-composite coatings were examined through designed experiments after cold-swaging by self-developed hydraulic machine. Furthermore, the coatings were compared with those without cold-swaging coatings at the same time. The result shows that the cold-swaging process can further enhance the tensile strength, micro-hardness and the wear resistance of the composite coating. This study can be used as a reference for further strengthening of laser cladding nano-composite coatings in future research.

  7. Electrodialysis reversal: Process and cost approximations for treating coal-bed methane waters

    Energy Technology Data Exchange (ETDEWEB)

    Sajtar, E.T.; Bagley, D.M. [University of Wyoming, Laramie, WY (United States)

    2009-02-15

    Brackish waters with total dissolved solids (TDS) concentrations less than 10,000 mg/L are extracted from coal-beds in the Wyoming Powder River basin to facilitate the production of coal-bed methane. These waters frequently require treatment before disposal or use. Electrodialysis reversal (EDR) has not yet been used to treat these waters but this technology should be suitable. The question is whether EDR would be cost-effective. The purpose of this work, then, was to develop models for predicting the cost of EDR for brackish waters. These models, developed from data available in the literature, were found to predict actual EDR costs as a function of TDS removal, influent flow rate, chemical rejection efficiency, water recovery, electricity use, and labor cost within 10% of reported values. The total amortized cost for removing 1,000 mg/L of TDS from 10,000 m{sup 3}/day of influent assuming no concentrate disposal costs was predicted to range from $0.23/m{sup 3} to $0.85/m{sup 3} and was highly dependent on capital cost and facility life. Concentrate disposal costs significantly affected total treatment cost, providing a total treatment cost range from $0.38/m{sup 3} to $6.38/m{sup 3}, depending on concentrate disposal cost and water recovery. Pilot demonstrations of EDR in the Powder River basin should be conducted to determine the achievable water recovery when treating these waters.

  8. Biological reduction of nitrates in wastewaters from nuclear processing using a fluidized-bed bioreactor

    International Nuclear Information System (INIS)

    Pitt, W.W.; Hancher, C.W.; Patton, B.D.

    1981-01-01

    There are a number of nitrate-containing wastewater sources, as concentrated as 30 wt.% NO 3 - and as large as 2000 m 3 /day, in the nuclear fuel cycle. The biological reduction of nitrate in wastewater to gaseous nitrogen, accompanied by the oxidation of a nutrient carbon source to gaseous carbon dioxide, is an ecologically sound and cost-effective method of treating wastewaters containing nitrates. These nitrate-containing wastewater sources can be successfully biologically denitrified to meet discharge standards in the range of 10 to 20 gN(NO 3 - )/m 3 by the use of a fluidized-bed bioreactor. The denitrification bacteria are a mixed culture derived from garden soil; the major strain is Pseudomonas. In the fluidized-bed bioreactor the bacteria are allowed to attach to 0.25- to 0.50-mm-diam coal fluidization particles, which are then fluidized by the upward flow of influent wastewater. Maintaining the bacteria-to-coal weight ratio at approximately 1:10 results in a bioreactor bacteria loading of greater than 20,000 g/m 3 . This paper describes the results of a biodenitrification R and D program based on the use of fluidized bioreactors capable of operating at nitrate levels up to 7000 g/m 3 and achieving denitrification rates as high as 80 g N(NO 3 - ) per day per liter of empty bioreactor volume. 4 figures, 7 tables

  9. Fluidized bed furnace for coating nuclear fuel and/or breeder material cores. Wirbelschichtofen zur Beschichtung von nuklearen Brennstoff- und/oder Brutstoffkernen

    Energy Technology Data Exchange (ETDEWEB)

    Barnert, E; Ringel, H; Schmitz, H; Zimmer, E

    1982-10-21

    The insulation of the fluidized bed chamber is divided into two parts, where the inner part can have a mechanical load on it, while the outer part has a low thermal conductivity. The latter makes it possible to use cooling gases, instead of water, for cooling the fluidized bed furnace. The cooling gas has no effect on the critical mass to be taken into account in dimensioning the volume of the fluidized bed, and the quantity of fuel and/or breeder material can be increased by about 20 times in the fluidized bed chamber, compared with the water-cooled fluidized bed furnace. For safety reasons, particularly in order to reduce the fire danger if there is a fault, inert gases, for example nitrogen, carbon dioxide etc. are preferred as cooling gases.

  10. Data on the optimized sulphate electrolyte zinc rich coating produced through in-situ variation of process parameters.

    Science.gov (United States)

    Fayomi, Ojo Sunday Isaac

    2018-02-01

    In this study, a comprehensive effect of particle loading and optimised process parameter on the developed zinc electrolyte was presented. The depositions were performed between 10-30 min at a stirring rate of 200 rpm at room temperature of 30 °C. The effect of coating difference on the properties and interfacial surface was acquired, at a voltage interval between 0.6 and 1.0 V for the coating duration. The framework of bath condition as it influences the coating thickness was put into consideration. Hence, the electrodeposition data for coating thickness, and coating per unit area at constant distance between the anode and cathode with depth of immersion were acquired. The weight gained under varying coating parameter were acquired and could be used for designing and given typical direction to multifunctional performance of developed multifacetal coatings in surface engineering application.

  11. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    Science.gov (United States)

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-12-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  12. Investigation of radiation keeping property of barite coated cloth via image processing method

    Science.gov (United States)

    Kilinçarslan, Ş.; Akkurt, İ.; Molla, T.; Akarslan, F.

    2012-09-01

    Preservative clothes which are able to absorb radiation beam are needed not only for saving people working at radioactive environment but also for saving others from natural and man-made radiation sources we are exposed in daily life. Barite is a mineral which can be used for armour plating because of high atomic numbered element barium constituent of barite. In this study, armour plating property of barite was applied to fabrics. Barite coated fabric having characteristic of keeping radiation was obtained by penetrating barite on cloth via coating method. Radiation keeping property of fabrics obtained was determined via image processing. The results of experiments showed that barite coated fabrics have blocked radiation more than normal fabrics have done.

  13. Investigation of radiation keeping property of barite coated cloth via image processing method

    Energy Technology Data Exchange (ETDEWEB)

    Kilincarslan, S.; Akkurt, I.; Molla, T.; Akarslan, F. [Department of Construction Education, Suleyman Demirel University, Isparta (Turkey); Department of Physics, Science Faculty, Suleyman Demirel University, Isparta (Turkey); Department of Construction Education, Suleyman Demirel University, Isparta (Turkey); Textil Engineering, Engineering Faculty, Suleyman Demirel University, Isparta (Turkey)

    2012-09-06

    Preservative clothes which are able to absorb radiation beam are needed not only for saving people working at radioactive environment but also for saving others from natural and man-made radiation sources we are exposed in daily life. Barite is a mineral which can be used for armour plating because of high atomic numbered element barium constituent of barite. In this study, armour plating property of barite was applied to fabrics. Barite coated fabric having characteristic of keeping radiation was obtained by penetrating barite on cloth via coating method. Radiation keeping property of fabrics obtained was determined via image processing. The results of experiments showed that barite coated fabrics have blocked radiation more than normal fabrics have done.

  14. Investigation of radiation keeping property of barite coated cloth via image processing method

    International Nuclear Information System (INIS)

    Kilinçarslan, Ş.; Akkurt, İ.; Molla, T.; Akarslan, F.

    2012-01-01

    Preservative clothes which are able to absorb radiation beam are needed not only for saving people working at radioactive environment but also for saving others from natural and man-made radiation sources we are exposed in daily life. Barite is a mineral which can be used for armour plating because of high atomic numbered element barium constituent of barite. In this study, armour plating property of barite was applied to fabrics. Barite coated fabric having characteristic of keeping radiation was obtained by penetrating barite on cloth via coating method. Radiation keeping property of fabrics obtained was determined via image processing. The results of experiments showed that barite coated fabrics have blocked radiation more than normal fabrics have done.

  15. Anti-biofilm efficacy of low temperature processed AgCl–TiO2 nanocomposite coating

    International Nuclear Information System (INIS)

    Naik, Kshipra; Kowshik, Meenal

    2014-01-01

    Biofilms are a major concern in the medical settings and food industries due to their high tolerance to antibiotics, biocides and mechanical stress. Currently, the development of novel methods to control biofilm formation is being actively pursued. In the present study, sol–gel coatings of AgCl–TiO 2 nanoparticles are presented as potential anti-biofilm agents, wherein TiO 2 acts as a good supporting matrix to prevent aggregation of silver and facilitates its controlled release. Low-temperature processed AgCl–TiO 2 nanocomposite coatings inhibit biofilm formation by Escherichia coli, Staphylococcus epidermidis and Pseudomonas aeruginosa. In vitro biofilm assay experiments demonstrated that AgCl–TiO 2 nanocomposite coated surfaces, inhibited the development of biofilms over a period of 10 days as confirmed by scanning electron microscopy. The silver release kinetics exhibited an initial high release, followed by a slow and sustained release. The anti-biofilm efficacy of the coatings could be attributed to the release of silver, which prevents the initial bacterial adhesion required for biofilm formation. - Highlights: • Potential of AgCl–TiO 2 nanocomposite coating to inhibit biofilm formation is exhibited. • Initial rapid release followed by later slow and sustained release of silver obtained. • TiO 2 being porous and inorganic in nature acts as a good supporting matrix

  16. Modification of NiAl intermetallic coatings processed by PTA with chromium carbides

    International Nuclear Information System (INIS)

    Yano, Diogo Henrique Sepel; Brunetti, Cristiano; Pintaude, Giuseppe; Oliveira, Ana Sofia Climaco Monteiro d'

    2010-01-01

    Equipment that operate under high-temperatures can be protected with NiAl intermetallic coatings mainly because of their metallurgical stability. This study as it evaluates the effect of chromium carbide added to Ni-Al intermetallic coatings processed by PTA. Three Ni-Al-Cr23C6 powder mixtures with different carbide fractions (15, 30 and 45 wt%) and another without carbides were deposited by PTA on an AISI 304 stainless steel plate, using two different current intensities (100 and 150A). Coatings were evaluated regarding the presence of welding defects, and resultant microstructures were characterized by X-ray diffraction and scanning electron microscopy. Vickers microhardness and EDS chemical composition were also determined. NiAl and Cr_7C_3 development was confirmed by X-ray diffraction analysis. A combination of NiAl/Cr-Fe-Ni phases was identified. The hardness was strongly related to the formed phases and their amounts. Besides presenting advances toward the development of coatings which can withstand severe operation conditions, the present study shows that PTA hardfacing is able to produce reinforced intermetallic coatings for high-temperature applications. (author)

  17. Optical Constants of Crystallized TiO2 Coatings Prepared by Sol-Gel Process

    Directory of Open Access Journals (Sweden)

    Jun Shen

    2013-07-01

    Full Text Available Titanium oxide coatings have been deposited by the sol-gel dip-coating method. Crystallization of titanium oxide coatings was then achieved through thermal annealing at temperatures above 400 °C. The structural properties and surface morphology of the crystallized coatings were studied by micro-Raman spectroscopy and atomic force microscopy, respectively. Characterization technique, based on least-square fitting to the measured reflectance and transmittance spectra, is used to determine the refractive indices of the crystallized TiO2 coatings. The stability of the synthesized sol was also investigated by dynamic light scattering particle size analyzer. The influence of the thermal annealing on the optical properties was then discussed. The increase in refractive index with high temperature thermal annealing process was observed, obtaining refractive index values from 1.98 to 2.57 at He-Ne laser wavelength of 633 nm. The Raman spectroscopy and atomic force microscopy studies indicate that the index variation is due to the changes in crystalline phase, density, and morphology during thermal annealing.

  18. Improving the Corrosion Resistance of Biodegradable Magnesium Alloys by Diffusion Coating Process

    Science.gov (United States)

    Levy, Galit Katarivas; Aghion, Eli

    Magnesium alloys suffer from accelerated corrosion in physiological environment and hence their use as a structural material for biodegradable implants is limited. The present study focuses on a diffusion coating treatment that amplifies the beneficial effect of Neodymium on the corrosion resistance of magnesium alloys. The diffusion coating layer was obtained by applying 1 µm Nd coating on EW10X04 magnesium alloy using Electron-gun evaporator and PVD process. The coated alloy was heat treated at 350°C for 3 hours in a protective atmosphere of N2+0.2%SF6. The micro structure characteristics were evaluated by SEM, XRD, and XPS; the corrosion resistance was examined by potentiodynamic polarization and EIS analysis. The corrosion resistance of the diffusion coated alloy was significantly improved compared to the uncoated material. This was related to: (i) formation of Nd2O3 in the outer scale, (ii) integration of Nd in the MgO oxide layer, and (iii) formation of secondary phase Mg41Nd5 along the grain boundaries of α-Mg.

  19. Antimicrobial edible films and coatings for fresh and minimally processed fruits and vegetables: a review.

    Science.gov (United States)

    Valencia-Chamorro, Silvia A; Palou, Lluís; Del Río, Miguel A; Pérez-Gago, María B

    2011-01-01

    The use of edible films and coatings is an environmentally friendly technology that offers substantial advantages for shelf-life increase of many food products including fruits and vegetables. The development of new natural edible films and coatings with the addition of antimicrobial compounds to preserve fresh and minimally processed fruits and vegetables is a technological challenge for the industry and a very active research field worldwide. Antimicrobial agents have been successfully added to edible composite films and coatings based on polysaccharides or proteins such as starch, cellulose derivatives, chitosan, alginate, fruit puree, whey protein isolated, soy protein, egg albumen, wheat gluten, or sodium caseinate. This paper reviews the development of edible films and coatings with antimicrobial activity, typically through the incorporation of antimicrobial food additives as ingredients, the effect of these edible films on the control of target microorganisms, the influence of antimicrobial agents on mechanical and barrier properties of stand-alone edible films, and the effect of the application of antimicrobial edible coatings on the quality of fresh and fresh-cut fruits and vegetables.

  20. A study on the basic CVD process technology for TRISO coated particle fuel

    International Nuclear Information System (INIS)

    Choi, D. J.; Cheon, J. H.; Keum, I. S.; Lee, H. S.; Kim, J. G.

    2006-03-01

    Hydrogen energy has many advantages and is suitable as alternative energy of fossil fuel. The study of nuclear hydrogen production has performed at present. For nuclear hydrogen production, it is needed the study of VHTR(Very High Temperature Reactor) and TRISO(TRI-iSOtropic) coated fuel. TRISO coated fuel particle deposited by FBCVD(Fludized Bed CVD) method is composed of three isotropic layers: Inner Pyrolytic Carbon (IPyC), Silicon Carbide (SiC), Outer Pyrolytic Carbon (OPyC) layers. Silicon carbide was chemically vapor deposed on graphite substrate using methyltrichlorosilane (CH 3 SiCl 3 ) as a source in hydrogen atmosphere. The effect of deposition temperature and input gas ratios ( α=Q H2 /Q MTS =P H2 /P MTS ) was investigated in order to find out characteristics of silicon carbide layer. From results of those, SiC-TRISO coating deposition was conducted and achieved. Zirconium carbide layer as an advanced material of silicon carbide layer has studied. In order to find out basic properties and characteristics, studies have conducted using various methods. Zirconium carbide is chemically vapor deposed subliming zirconium tetrachloride(ZrCl 4 ) and using methan(CH 4 ) as a source in hydrogen atmosphere. Many experiments were conducted on graphite substrate about many deposition conditions such as ZrCl 4 heating temperatures and variables of H2 and CH 4 flow rate. but carbon graphite was deposited. For deposition of zirconium carbide, several different methods were approached. so zirconium carbide deposed on ZrO 2 substrate. In this experiments. source subliming type and equipment are no problems. But deposition of zirconium carbide will be continuously studied on graphite substrate approaching views of experimental way and equipment structure

  1. Simulation, microstructure and microhardness of the nano-SiC coating formed on Al surface via laser shock processing

    International Nuclear Information System (INIS)

    Cui, C.Y.; Cui, X.G.; Zhao, Q.; Ren, X.D.; Zhou, J.Z.; Liu, Z.; Wang, Y.M.

    2014-01-01

    Highlights: • Nano-SiC coating is successfully fabricated on pure Al surface via LSPC. • Movement states of the nano-SiC particles are analyzed by FEM. • Formation mechanism of the nano-SiC coating is put forward and discussed. • Microhardness of the Al is significantly improved due to the nano-SiC coating. - Abstract: A novel method, laser shock processing coating (LSPC), has been developed to fabricate a particle-reinforced coating based on laser shock processing (LSP). In this study, a nano-SiC coating is successfully prepared on pure Al surface via LSPC. The surface and cross section morphologies as well as the compositions of nano-SiC coating are investigated. Moreover, a finite element method (FEM) is employed to clarify the formation process of nano-SiC coating. On the basis of the above analyzed results, a possible formation mechanism of the nano-SiC coating is tentatively put forward and discussed. Furthermore, the nano-SiC coating shows superior microhardness over the Al substrate

  2. Assessment Approach for Identifying Compatibility of Restoration Projects with Geomorphic and Flooding Processes in Gravel Bed Rivers.

    Science.gov (United States)

    DeVries, Paul; Aldrich, Robert

    2015-08-01

    A critical requirement for a successful river restoration project in a dynamic gravel bed river is that it be compatible with natural hydraulic and sediment transport processes operating at the reach scale. The potential for failure is greater at locations where the influence of natural processes is inconsistent with intended project function and performance. We present an approach using practical GIS, hydrologic, hydraulic, and sediment transport analyses to identify locations where specific restoration project types have the greatest likelihood of working as intended because their function and design are matched with flooding and morphologic processes. The key premise is to identify whether a specific river analysis segment (length ~1-10 bankfull widths) within a longer reach is geomorphically active or inactive in the context of vertical and lateral stabilities, and hydrologically active for floodplain connectivity. Analyses involve empirical channel geometry relations, aerial photographic time series, LiDAR data, HEC-RAS hydraulic modeling, and a time-integrated sediment transport budget to evaluate trapping efficiency within each segment. The analysis segments are defined by HEC-RAS model cross sections. The results have been used effectively to identify feasible projects in a variety of alluvial gravel bed river reaches with lengths between 11 and 80 km and 2-year flood magnitudes between ~350 and 1330 m(3)/s. Projects constructed based on the results have all performed as planned. In addition, the results provide key criteria for formulating erosion and flood management plans.

  3. Assessment Approach for Identifying Compatibility of Restoration Projects with Geomorphic and Flooding Processes in Gravel Bed Rivers

    Science.gov (United States)

    DeVries, Paul; Aldrich, Robert

    2015-08-01

    A critical requirement for a successful river restoration project in a dynamic gravel bed river is that it be compatible with natural hydraulic and sediment transport processes operating at the reach scale. The potential for failure is greater at locations where the influence of natural processes is inconsistent with intended project function and performance. We present an approach using practical GIS, hydrologic, hydraulic, and sediment transport analyses to identify locations where specific restoration project types have the greatest likelihood of working as intended because their function and design are matched with flooding and morphologic processes. The key premise is to identify whether a specific river analysis segment (length ~1-10 bankfull widths) within a longer reach is geomorphically active or inactive in the context of vertical and lateral stabilities, and hydrologically active for floodplain connectivity. Analyses involve empirical channel geometry relations, aerial photographic time series, LiDAR data, HEC-RAS hydraulic modeling, and a time-integrated sediment transport budget to evaluate trapping efficiency within each segment. The analysis segments are defined by HEC-RAS model cross sections. The results have been used effectively to identify feasible projects in a variety of alluvial gravel bed river reaches with lengths between 11 and 80 km and 2-year flood magnitudes between ~350 and 1330 m3/s. Projects constructed based on the results have all performed as planned. In addition, the results provide key criteria for formulating erosion and flood management plans.

  4. Coating of Si3N4 fine particles with AlN by fluidized bed-CVD; Ryudoso CVD ho ni yoru Si3N4 biryushi no AlN hifuku

    Energy Technology Data Exchange (ETDEWEB)

    Chiba, S.; Oyama, Y. [Hokkaido National Industrial Research Institute, Sapporo (Japan); Harima, K.; Kondo, K.; Shinohara, K. [Hokkaido University, Sapporo (Japan)

    1996-03-10

    Agglomerates of 100-250 {mu}m consisting of Si3N4 primary particles of 0.76 {mu}m were made with a rotary vibrating sieve. Si3N4 fine particles were coated with AlN by gas phase reaction with AlCl3 and NH3 in some fluidized beds of the agglomerates. The cross sectional distribution of AlN in the agglomerate was measured by EPMA analysis. As a result, uniform deposition of AlN was obtained at a relatively low reaction temperature and low gas velocity. 4 refs., 3 figs.

  5. Thermal physics of gas-thermal coatings formation processes. State of investigations

    International Nuclear Information System (INIS)

    Fialko, N.M.; Prokopov, V.G.; Meranova, N.O.; Borisov, Yu.S.; Korzhik, V.N.; Sherenkovskaya, G.P.; AN Ukrainskoj SSR, Kiev

    1993-01-01

    The analysis of state of investigations of gas-thermal coatings formation processes in presented. Classification of approaches to mathematical simulation of thermal phenomena studies is offered. The general characteristics of three main approaches to the analysis of heat transport processes is given. Some problems of mathematical simulation of single particle thermal interaction with solid surface are considered in details. The main physical assumptions are analysed

  6. A corrosion-protective coating based on a solution-processable polymer-grafted graphene oxide nanocomposite

    International Nuclear Information System (INIS)

    Qi, Kai; Sun, Yimin; Duan, Hongwei; Guo, Xingpeng

    2015-01-01

    Highlights: • Solution-processable polymer-grafted graphene nanocomposite is synthesized. • The nanocomposite exhibits synergistic properties of both building blocks. • The nanocomposite can be easily applied to form a protective coating on metals. • The coating can effectively prevent corrosion of copper substrate. - Abstract: A new type of solution-processable graphene coating has been synthesized by grafting polymethylmethacrylate (PMMA) brushes on graphene oxide (GO) via surface-initiated atom transfer radical polymerization (ATRP). One major finding is that the PMMA-grafted GO nanocomposite exhibits synergistic properties of both building blocks, i.e., permeation inhibition of GO and solubility of PMMA in a variety of solvents, which makes it compatible with commonly used coating methods to form uniform coatings with controlled thickness. Our results demonstrate that PMMA-grafted GO coating can effectively block charge transfer at the metal–electrolyte interface and prevent corrosion of the copper substrate under aggressive saline conditions

  7. Yttria coating on quartz mould inner surface for fabrication of metal fuel slug using injection casting process

    International Nuclear Information System (INIS)

    Vinod, A.V.; Hemanth Kumar, S.; Manivannan, A.; Muralidaran, P.; Anthonysamy, S.; Sudha, R.

    2016-01-01

    Quartz moulds are used for casting metal alloy of U-Zr slugs by injection casting process. Ceramic (Y_2O_3) coating on inner surface of the quartz mould is provided to avoid silica contamination in the fuel slugs during casting. Experiments were carried out to standardise the coating process and optimising various parameters such as particle size of Y_2O_3, choice of suitable binder, method for application of coating, drying and sintering at high temperature to ensure uniformity and strength of coating. Required Coating thickness of ∼40 μm was achieved on a quartz mould of inner diameter of 4.98±0.01mm. Experimental procedure for coating on inner surface of the quartz tubes using yttrium oxide is described in this work. (author)

  8. Fluid-bed combustion

    Energy Technology Data Exchange (ETDEWEB)

    Hunt, G.; Schoebotham, N.

    1981-02-01

    In Energy Equipment Company's two-stage fluidized bed system, partial combustion in a fluidized bed is followed by burn-off of the generated gases above the bed. The system can be retrofitted to existing boilers, and can burn small, high ash coal efficiently. It has advantages when used as a hot gas generator for process drying. Tests on a boiler at a Cadbury Schweppes plant are reported.

  9. Early processing variations in selective attention to the color and direction of moving stimuli during 30 days head-down bed rest

    Science.gov (United States)

    Wang, Lin-Jie; He, Si-Yang; Niu, Dong-Bin; Guo, Jian-Ping; Xu, Yun-Long; Wang, De-Sheng; Cao, Yi; Zhao, Qi; Tan, Cheng; Li, Zhi-Li; Tang, Guo-Hua; Li, Yin-Hui; Bai, Yan-Qiang

    2013-11-01

    , but no variations were detected in the no response and direction selective response tasks. It is suggested that the negative shift in color selective response task on the 3rd day of bed rest are a result of fluid redistribution. And feature selection was more affected than motion selection in the head down bed rest. The variations in cognitive processing speed observed for the combined color-direction selective response task are suggested to reflect the interaction between top-down mechanisms and hierarchical physiological characteristics during 30 days head-down bed rest.

  10. Alternative waste form development - low-temperature pyrolytic carbon coatings

    International Nuclear Information System (INIS)

    Oma, K.H.; Rusin, J.M.; Kidd, R.W.; Browning, M.F.

    1981-01-01

    Although several chemical vapor deposition (CVD) - coated waste forms have been successfully produced, some major disadvantages associated with the high-temperature fluidized-bed CVD coating process exist. To overcome these disadvantages, the Pacific Northwest Laboratory has initiated the development of a pyrolytic carbon CVD coating system to coat large waste-form particles at temperatures ranging from 400 to 500/degree/C. This relatively simple system has been used to coat kilogram quantities of simulated waste-glass marbles. Further development of this system could result in a viable process to coat bulk quantities of both glass and ceramic waste forms. This paper discusses various aspects of the development work, including coating techniques, parametric study, and coater equipment. 10 refs

  11. Process Stability Identification Through Dynamic Study of Single-bed Ammonia Reactor with Feed-Effluent Heat Exchanger (FEHE

    Directory of Open Access Journals (Sweden)

    Adhi Tri Partono

    2018-01-01

    Full Text Available In ammonia reactor system, a feed-effluent heat exchanger (FEHE is typically installed to utilize reaction-generated heat to heat the reactor’s feed. Utilizing energy from exothermic reaction to the incoming feed stream is often called “autothermic operation”. Despite the advantage of FEHE, there is a risk of utilizing FEHE in a reactor system such as instability of process temperature or known as hysteresis. Hysteresis phenomena in chemical process could cause operational problems, for example it could damage the integrity of the equipment’s material. This paper aims to evaluate the dynamic behavior of a single-bed ammonia reactor with FEHE, particularly to propose a way to prevent instability within the system. The dynamic simulation of the single-bed ammonia reactor with FEHE was performed with Aspen HYSYS v8.8. The result of the simulation result shows that hysteresis phenomenon in the ammonia reactor system occurs when the feed’s temperature is below a certain value. If the feed temperature reaches that value, the temperature of the reactor’s outlet oscillates. One of the solution to keep the feed temperature above that critical value is by installing a trim heater within the system. Based on the simulation, trim heater installation within the system is able to prevent hysteresis in the system evaluated.

  12. Plasma thermal performance of a dual-process PVD/PS tungsten coating on carbon-based panels for nuclear fusion application

    International Nuclear Information System (INIS)

    Kim, Hyunmyung; Lee, Ho Jung; Kim, Sung Hwan; Jang, Changheui

    2016-01-01

    Highlights: • Plasma thermal performance of a dual-process PVD/PS W coating was evaluated. • Steady-state heat fluxes of 1–3 MW/m 2 were applied to the W coated specimens. • Less micro-pores and grain growth were observed for the dual-process coating. • Loss of coating thickness was observed for the simple PS W coating. • Dual-process PVD/PS W coating was resistant to erosion due to the surface PVD layer. - Abstract: Various tungsten (W) coating techniques have been used for the application of plasma facing material in nuclear fusion devices, which resulted in limited success. In this study, a dual-process W coating structure was developed on a graphite substrate to improve the thermal performance of the coating structure. The dual-process coating structure consisted of a thin (∼7 μm) multilayer W/Mo physical vapor deposition (PVD) coating layer deposited on top of the relatively thick (∼160 μm) plasma spray (PS) W coating on a graphite substrate panel. Then the coated sample was exposed to plasma heat flux of 1–3 MW/m 2 for 300 s. With addition of a thin surface PVD coating layer, the microstructure change in underlying PS W coating was substantially reduced compared to the simple PS W coating structure. The thickness of overall coating structure was maintained for the dual-process PVD/PS coated samples after the thermal loading tests, while a significant reduction in thickness due to surface erosion was observed for the simple PS W coated samples. The improvement in surface erosion resistance in the dual-process coating structure was discussed in view of the characteristics of PVD and PS coating layers.

  13. Plasma thermal performance of a dual-process PVD/PS tungsten coating on carbon-based panels for nuclear fusion application

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyunmyung; Lee, Ho Jung; Kim, Sung Hwan; Jang, Changheui, E-mail: chjang@kaist.ac.kr

    2016-11-01

    Highlights: • Plasma thermal performance of a dual-process PVD/PS W coating was evaluated. • Steady-state heat fluxes of 1–3 MW/m{sup 2} were applied to the W coated specimens. • Less micro-pores and grain growth were observed for the dual-process coating. • Loss of coating thickness was observed for the simple PS W coating. • Dual-process PVD/PS W coating was resistant to erosion due to the surface PVD layer. - Abstract: Various tungsten (W) coating techniques have been used for the application of plasma facing material in nuclear fusion devices, which resulted in limited success. In this study, a dual-process W coating structure was developed on a graphite substrate to improve the thermal performance of the coating structure. The dual-process coating structure consisted of a thin (∼7 μm) multilayer W/Mo physical vapor deposition (PVD) coating layer deposited on top of the relatively thick (∼160 μm) plasma spray (PS) W coating on a graphite substrate panel. Then the coated sample was exposed to plasma heat flux of 1–3 MW/m{sup 2} for 300 s. With addition of a thin surface PVD coating layer, the microstructure change in underlying PS W coating was substantially reduced compared to the simple PS W coating structure. The thickness of overall coating structure was maintained for the dual-process PVD/PS coated samples after the thermal loading tests, while a significant reduction in thickness due to surface erosion was observed for the simple PS W coated samples. The improvement in surface erosion resistance in the dual-process coating structure was discussed in view of the characteristics of PVD and PS coating layers.

  14. Development of corrosion and wear resistant coatings by an improved HVOF spraying process

    Energy Technology Data Exchange (ETDEWEB)

    Ishikawa, Y.; Kawakita, J.; Kuroda, S. [National Inst. for Materials Science, Tsukuba (Japan)

    2005-07-01

    We have developed an improved HVOF spray process called ''Gas-shrouded HVOF'' (GS-HVOF) over the past several years. By using an extension nozzle at the exit of a commercial HVOF spray gun, GS-HVOF is capable of controlling the oxidation of sprayed materials during flight as well as achieving higher velocity of sprayed particles. These features result in extremely dense and clean microstructure of the sprayed coatings. The process has been successfully applied to corrosion resistant alloys such as SUS316L, Hastelloy C, and alloy 625 as well as cermets such as WC-Cr{sub 3}C{sub 2}-Ni. The spray process, coatings microstructure and property evaluation will be discussed with potential industrial applications in the near future. (orig.)

  15. Cavitation erosion of chromium-manganese and chromium-cobalt coatings processed by laser beam

    International Nuclear Information System (INIS)

    Giren, B.G.; Szkodo, M.

    2002-01-01

    In this work the cavitation erosion of chromium-manganese and chromium-cobalt clads were tested, each of them for three cases: (1) without additional processing; (2) after laser heating of the solid state and (3) after laser remelting of the material. Armco iron, carbon steel 45 and chromium-nickel steel 0H18N9T were used as substrates. C.W. CO 2 laser with a beam power of 1000 W was used as a source of radiation. The investigated samples were subjected to cavitation impingement in a rotating disk facility. The results indicate that laser processing of the thick, electrode deposited coatings by laser beam leads in some cases to an increase of their cavitation resistance. Strong dependence of the coatings performance on the substrate, both for the laser processed or unprocessed parts of the materials was also discovered. (author)

  16. Rapid thermal processing of nano-crystalline indium tin oxide transparent conductive oxide coatings on glass by flame impingement technology

    International Nuclear Information System (INIS)

    Schoemaker, S.; Willert-Porada, M.

    2009-01-01

    Indium tin oxide (ITO) is still the best suited material for transparent conductive oxides, when high transmission in the visible range, high infrared reflection or high electrical conductivity is needed. Current approaches on powder-based printable ITO coatings aim at minimum consumption of active coating and low processing costs. The paper describes how fast firing by flame impingement is used for effective sintering of ITO-coatings applied on glass. The present study correlates process parameters of fast firing by flame impingement with optoelectronic properties and changes in the microstructure of suspension derived nano-particulate films. With optimum process parameters the heat treated coatings had a sheet resistance below 0.5 kΩ/ □ combined with a transparency higher than 80%. To characterize the influence of the burner type on the process parameters and the coating functionality, two types of methane/oxygen burner were compared: a diffusion burner and a premixed burner

  17. Breakage and drying behaviour of granules in a continuous fluid bed dryer: Influence of process parameters and wet granule transfer.

    Science.gov (United States)

    De Leersnyder, F; Vanhoorne, V; Bekaert, H; Vercruysse, J; Ghijs, M; Bostijn, N; Verstraeten, M; Cappuyns, P; Van Assche, I; Vander Heyden, Y; Ziemons, E; Remon, J P; Nopens, I; Vervaet, C; De Beer, T

    2018-03-30

    Although twin screw granulation has already been widely studied in recent years, only few studies addressed the subsequent continuous drying which is required after wet granulation and still suffers from a lack of detailed understanding. The latter is important for optimisation and control and, hence, a cost-effective practical implementation. Therefore, the aim of the current study is to increase understanding of the drying kinetics and the breakage and attrition phenomena during fluid bed drying after continuous twin screw granulation. Experiments were performed on a continuous manufacturing line consisting of a twin-screw granulator, a six-segmented fluid bed dryer, a mill, a lubricant blender and a tablet press. Granulation parameters were fixed in order to only examine the effect of drying parameters (filling time, drying time, air flow, drying air temperature) on the size distribution and moisture content of granules (both of the entire granulate and of size fractions). The wet granules were transferred either gravimetrically or pneumatically from the granulator exit to the fluid bed dryer. After a certain drying time, the moisture content reached an equilibrium. This drying time was found to depend on the applied airflow, drying air temperature and filling time. The moisture content of the granules decreased with an increasing drying time, airflow and drying temperature. Although smaller granules dried faster, the multimodal particle size distribution of the granules did not compromise uniform drying of the granules when the target moisture content was achieved. Extensive breakage of granules was observed during drying. Especially wet granules were prone to breakage and attrition during pneumatic transport, either in the wet transfer line or in the dry transfer line. Breakage and attrition of granules during transport and drying should be anticipated early on during process and formulation development by performing integrated experiments on the granulator

  18. Apparatus for controlling fluidized beds

    Science.gov (United States)

    Rehmat, A.G.; Patel, J.G.

    1987-05-12

    An apparatus and process are disclosed for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance. 2 figs.

  19. Effects of Coating Materials and Processing Conditions on Flow Enhancement of Cohesive Acetaminophen Powders by High-Shear Processing With Pharmaceutical Lubricants.

    Science.gov (United States)

    Wei, Guoguang; Mangal, Sharad; Denman, John; Gengenbach, Thomas; Lee Bonar, Kevin; Khan, Rubayat I; Qu, Li; Li, Tonglei; Zhou, Qi Tony

    2017-10-01

    This study has investigated the surface coating efficiency and powder flow improvement of a model cohesive acetaminophen powder by high-shear processing with pharmaceutical lubricants through 2 common equipment, conical comil and high-shear mixer. Effects of coating materials and processing parameters on powder flow and surface coating coverage were evaluated. Both Carr's index and shear cell data indicated that processing with the lubricants using comil or high-shear mixer substantially improved the flow of the cohesive acetaminophen powder. Flow improvement was most pronounced for those processed with 1% wt/wt magnesium stearate, from "cohesive" for the V-blended sample to "easy flowing" for the optimally coated sample. Qualitative and quantitative characterizations demonstrated a greater degree of surface coverage for high-shear mixing compared with comilling; nevertheless, flow properties of the samples at the corresponding optimized conditions were comparable between 2 techniques. Scanning electron microscopy images demonstrated different coating mechanisms with magnesium stearate or l-leucine (magnesium stearate forms a coating layer and leucine coating increases surface roughness). Furthermore, surface coating with hydrophobic magnesium stearate did not retard the dissolution kinetics of acetaminophen. Future studies are warranted to evaluate tableting behavior of such dry-coated pharmaceutical powders. Copyright © 2017 American Pharmacists Association®. Published by Elsevier Inc. All rights reserved.

  20. PROCESSES PROCEEDING ON CONCRETE COATING SURFACES IN CASE OF THEIR CHEMICAL PROTECTION AGAINST WINTER SLIPPERINESS

    Directory of Open Access Journals (Sweden)

    M. K. Pshembaev

    2016-01-01

    Full Text Available Concrete coatings of road traffic highways along with operational loadings caused by flow of traffic are subjected to weather and climate impacts. These are the following impacts: changes in temperature and air humidity, solar radiation,surface wind speed which is participating in formation of active heat-and-mass transfer in a surface layer of the concrete coating. One of the most complicated and important periods in the road traffic highway operation is so called transitional nature period (from Summer to Autumn and from Winter to Spring. These periods are accompanied by intensive rain and snow fall and possible formation of ice loading on the surface of cement and concrete coatings. These impacts significantly deteriorate friction properties of road pavement (friction factor φ is decreased up to 0.4 and less that can be a prerequisite to creation of various accident situations due to sharp increase in braking distance. For example, while having dry pavement the friction factor φ is equal to 0.80–0.85, and during icy condition of the road the factor φ constitutes 0.08–0.15 that consequently entails an increase in braking distance from 7.5 up to 20.0 m and more. It is quite possible that ice layer appears on the surface of concrete coatings when road traffic highways are used in winter season. Various methods are applicable to remove ice from the surface they can include also ice-melting chemicals and sodium chloride NaCl in particular. The chemical decreases freezing temperature of the formed brine and causes ice melting at negative temperature. Processes of NaCl dissolution and ice melting have an endothermic character, in other words these processes are accompanied by heat ingress and due to it temperature is sharply decreasing in the surface layer of the concrete coating which is under the melting ice and in this case phenomenon of thermal shock is observed.

  1. Aggregation in particle rich environments: a textural study of examples from volcanic eruptions, meteorite impacts, and fluidized bed processing

    Science.gov (United States)

    Mueller, Sebastian B.; Kueppers, Ulrich; Huber, Matthew S.; Hess, Kai-Uwe; Poesges, Gisela; Ruthensteiner, Bernhard; Dingwell, Donald B.

    2018-04-01

    Aggregation is a common process occurring in many diverse particulate gas mixtures (e.g. those derived from explosive volcanic eruptions, meteorite impact events, and fluid bed processing). It results from the collision and sticking of particles suspended in turbulent gas/air. To date, there is no generalized model of the underlying physical processes. Here, we investigate aggregates from 18 natural deposits (16 volcanic deposits and two meteorite impact deposits) as well as aggregates produced experimentally via fluidized bed techniques. All aggregates were analyzed for their size, internal structuring, and constituent particle size distribution. Commonalities and differences between the aggregate types are then used to infer salient features of the aggregation process. Average core to rim ratios of internally structured aggregates (accretionary lapilli) is found to be similar for artificial and volcanic aggregates but up to an order of magnitude different than impact-related aggregates. Rim structures of artificial and volcanic aggregates appear to be physically similar (single, sub-spherical, regularly-shaped rims) whereas impact-related aggregates more often show multiple or irregularly shaped rims. The particle size distributions (PSDs) of all three aggregate types are similar (< 200 μm). This proves that in all three environments, aggregation occurs under broadly similar conditions despite the significant differences in source conditions (particle volume fraction, particle size distribution, particle composition, temperature), residence times, plume conditions (e.g., humidity and temperature), and dynamics of fallout and deposition. Impact-generated and volcanic aggregates share many similarities, and in some cases may be indistinguishable without their stratigraphic context.

  2. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires.

    Science.gov (United States)

    Gelfi, Marcello; Solazzi, Luigi; Poli, Sandro

    2017-03-06

    This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  3. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires

    Directory of Open Access Journals (Sweden)

    Marcello Gelfi

    2017-03-01

    Full Text Available This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  4. Wire rod coating process of gas diffusion layers fabrication for proton exchange membrane fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Kannan, A.M.; Sadananda, S.; Parker, D.; Munukutla, L. [Electronic Systems Department, Arizona State University, 7001 E Williams Field Road, Mesa, AZ 85212 (United States); Wertz, J. [Hollingsworth and Vose Co., A.K. Nicholson Research Lab, 219 Townsend Road West Groton, MA 01472 (United States); Thommes, M. [Quantachrome Instruments, 1900 Corporate Drive, Boynton Beach, FL 33426 (United States)

    2008-03-15

    Gas diffusion layers (GDLs) were fabricated using non-woven carbon paper as a macro-porous layer substrate developed by Hollingsworth and Vose Company. A commercially viable coating process was developed using wire rod for coating micro-porous layer by a single pass. The thickness as well as carbon loading in the micro-porous layer was controlled by selecting appropriate wire thickness of the wire rod. Slurry compositions with solid loading as high as 10 wt.% using nano-chain and nano-fiber type carbons were developed using dispersion agents to provide cohesive and homogenous micro-porous layer without any mud-cracking. The surface morphology, wetting characteristics and pore size distribution of the wire rod coated GDLs were examined using FESEM, Goniometer and Hg porosimetry, respectively. The GDLs were evaluated in single cell PEMFC under various operating conditions (temperature and RH) using hydrogen and air as reactants. It was observed that the wire rod coated micro-porous layer with 10 wt.% nano-fibrous carbon based GDLs showed the highest fuel cell performance at 85 C using H{sub 2} and air at 50% RH, compared to all other compositions. (author)

  5. Spin coating and plasma process for 2.5D integrated photonics on multilayer polymers

    International Nuclear Information System (INIS)

    Zebda, A.; Camberlein, L.; Beche, B.; Gaviot, E.; Beche, E.; Duval, D.; Zyss, J.; Jezequel, G.; Solal, F.; Godet, C.

    2008-01-01

    Polymer spin coating, surface plasma treatment and selective UV-lithography processes have been developed to realize 2.5D photonic micro-resonators, made of disk- or ring-shaped upper rib waveguides, using common polymers such as SU8 (biphenol A ether glycidyl), PS233 (polymeric silane) and SOG (siloxane Spin on Glass). Both oxygen and argon plasma treatments, applied to PS233 and SOG before spin-coating the SU8, improve substantially the grip of multilayer devices (SU8 / PS233 or SU8 / SOG). Surface energy components derived from contact angle measurements have been used to optimize the processing conditions. In such integrated photonic devices, the both single-electromagnetic-modes called transverse electric (TE 00 ) and transverse magnetic (TM 00 ) have been excited in a SU8 micro-disk, with a single mode propagation strongly localized near the edge of the disk (i.e. the so called whispering gallery modes)

  6. Morphology Analysis and Process Research on Novel Metal Fused-coating Additive Manufacturing

    Science.gov (United States)

    Wang, Xin; Wei, Zheng ying; Du, Jun; Ren, Chuan qi; Zhang, Shan; Zhang, Zhitong; Bai, Hao

    2017-12-01

    Existing metal additive manufacturing equipment has high capital costs and slow throughput printing. In this paper, a new metal fused-coating additive manufacturing (MFCAM) was proposed. Experiments of single-track formation were conducted using MFCAM to validate the feasibility. The low melting alloy was selected as the forming material. Then, the effect of process parameters such as the flow rate, deposition velocity and initial distance on the forming morphology. There is a strong coupling effect between the single track forming morphology. Through the analysis of influencing factors to improve the forming quality of specimens. The experimental results show that the twice as forming efficiency as the metal droplet deposition. Additionally, the forming morphology and quality were analyzed by confocal laser scanning microscope and X-ray. The results show that the metal fused-coating process can achieve good surface morphology and without internal tissue defect.

  7. Evaluation of microstructure and micro-hardness of 410L SS coatings fabricated using laser assisted cold spraying: process development

    CSIR Research Space (South Africa)

    Mathebula, TE

    2014-11-01

    Full Text Available , contaminating and erosive environments which accelerate the degradation of these components. Surface coatings are generally used to protect and prolong the lifetime of the parts. Laser Assisted Cold Spray (LACS) is a relatively new surface coating process which...

  8. Design, scale-up, Six Sigma in processing different feedstocks in a fixed bed downdraft biomass gasifier

    Science.gov (United States)

    Boravelli, Sai Chandra Teja

    This thesis mainly focuses on design and process development of a downdraft biomass gasification processes. The objective is to develop a gasifier and process of gasification for a continuous steady state process. A lab scale downdraft gasifier was designed to develop the process and obtain optimum operating procedure. Sustainable and dependable sources such as biomass are potential sources of renewable energy and have a reasonable motivation to be used in developing a small scale energy production plant for countries such as Canada where wood stocks are more reliable sources than fossil fuels. This thesis addresses the process of thermal conversion of biomass gasification process in a downdraft reactor. Downdraft biomass gasifiers are relatively cheap and easy to operate because of their design. We constructed a simple biomass gasifier to study the steady state process for different sizes of the reactor. The experimental part of this investigation look at how operating conditions such as feed rate, air flow, the length of the bed, the vibration of the reactor, height and density of syngas flame in combustion flare changes for different sizes of the reactor. These experimental results also compare the trends of tar, char and syngas production for wood pellets in a steady state process. This study also includes biomass gasification process for different wood feedstocks. It compares how shape, size and moisture content of different feedstocks makes a difference in operating conditions for the gasification process. For this, Six Sigma DMAIC techniques were used to analyze and understand how each feedstock makes a significant impact on the process.

  9. Waste truck-tyre processing by flash pyrolysis in a conical spouted bed reactor

    International Nuclear Information System (INIS)

    Lopez, G.; Alvarez, J.; Amutio, M.; Mkhize, N.M.; Danon, B.; Gryp, P.; Görgens, J.F. van der; Bilbao, J.; Olazar, M.

    2017-01-01

    Highlights: • Flash pyrolysis improves TPO and limonene yields vs. slow pyrolysis. • The most suitable temperature for TPO and limonene maximization was 475 °C. • Operating at 575 °C gas yields and char quality was enhanced. • Temperature showed a limited effect on sulphur distribution among products. - Abstract: The flash pyrolysis of waste truck-tyres was studied in a conical spouted bed reactor (CSBR) operating in continuous regime. The influence of temperature on product distribution was analysed in the 425–575 °C range. A detailed characterization of the pyrolysis products was carried out in order to assess their most feasible application. Moreover, special attention was paid to the sulphur distribution among the products. The analysis of gaseous products was carried out using a micro-GC and the tyre pyrolysis oil (TPO) by means of GC-FID using peak areas for quantification, with GC/MS for identification and elemental analysis. Finally, the char was subjected to elemental analysis and surface characterization. According to the results, 475 °C is an appropriate temperature for the pyrolysis of waste tyres, given that it ensures total devolatilisation of tyre rubber and a high TPO yield, 58.2 wt.%. Moreover, the quality of the oil is optimum at this temperature, especially in terms of high concentrations of valuable chemicals, such as limonene. An increase in temperature to 575 °C reduced the TPO yield to 53.9 wt.% and substantially changed its chemical composition by increasing the aromatic content. However, the quality of the recovered char was improved at high temperatures.

  10. Smart coating process of proton-exchange membrane for polymer electrolyte fuel cell

    International Nuclear Information System (INIS)

    Leu, Hoang-Jyh; Chiu, Kuo-Feng; Lin, Chiu-Yue

    2013-01-01

    Highlights: ► Using oxygen plasma and smart coating technique for membrane modification. ► Oxygen plasma treatment can increase the reaction area of the membrane. ► AFM, SEM, FT-IR, XPS, EIS spectra can prove the surface treatment process. ► Nafion membrane modification can reduce Rct and enhance current density. - Abstract: The interfaces of electrolyte|catalyst|electrode play an important role in the performance of proton-exchange membrane fuel cells (PEMFCs). Increasing the interface effective area and lowering the charge transfer resistance of the interface are significant issues to promote the cell performance. In this study, oxygen plasma treatment was used to increase the surface roughness of Nafion®117 membrane, and then a smart coating process was applied to fabricate the initial Pt/C catalyst layer, which served to reduce the charge transfer resistance of the interface. The morphology and surface characteristics of membranes have been qualified by scanning electron microscopy, atomic force microscopy and X-ray photoelectron spectroscopy. These results show that the plasma treatments and smart coating processes were effective in reducing the interface charge transfer resistance. At optimal condition, the interface charge transfer resistance was 0.45 Ω/cm 2 which was 1–2 order less than the untreated ones

  11. Processing, properties and applications of composites using powder-coated epoxy towpreg technology

    Science.gov (United States)

    Bayha, T. D.; Osborne, P. P.; Thrasher, T. P.; Hartness, J. T.; Johnston, N. J.; Marchello, J. M.; Hugh, M. K.

    1993-01-01

    Composite manufacturing using the current prepregging technology of impregnating liquid resin into three-dimensionally reinforced textile preforms can be a costly and difficult operation. Alternatively, using polymer in the solid form, grinding it into a powder, and then depositing it onto a carbon fiber tow prior to making a textile preform is a viable method for the production of complex textile shapes. The powder-coated towpreg yarn is stable, needs no refrigeration, contains no solvents and is easy to process into various woven and braided preforms for later consolidation into composite structures. NASA's Advanced Composites Technology (ACT) program has provided an avenue for developing the technology by which advanced resins and their powder-coated preforms may be used in aircraft structures. Two-dimensional braiding and weaving studies using powder-coated towpreg have been conducted to determine the effect of resin content, towpreg size and twist on textile composite properties. Studies have been made to customize the towpreg to reduce friction and bulk factor. Processing parameters have been determined for three epoxy resin systems on eight-harness satin fabric, and on more advanced 3-D preform architectures for the downselected resin system. Processing effects and the resultant mechanical properties of these textile composites will be presented and compared.

  12. EB-PVD process management for highly productive zirconia thermal barrier coating of turbine blades

    International Nuclear Information System (INIS)

    Reinhold, E.; Botzler, P.; Deus, C.

    1999-01-01

    Zirconia thermal barrier coatings are well used in the turbine manufacturing industry because they ensure extended lifetimes of turbine blades. Compared with other techniques, EB-PVD processes are best suited for the deposition on turbine blades with regard to the layer properties. Therefore EB-PVD coaters for turbine blades are becoming increasingly interesting. The coating costs per component are mainly dependent on a highly productive solution for the deposition task. Thus the EB-PVD process management has to be optimized in order to meet the productivity requirements of the manufacturers. This includes the requirement of high deposition rates, large deposition areas, long time stable production cycles as well as a matched duration of preheating, deposition and cooling down per charge. Modern EB-PVD solutions to be introduced allow deposition rates on blades up to 7 μm/min. The consequences for the technological process management and plant design concerning long time stable coating cycles with high productivity will be discussed. (orig.)

  13. Metabolic and microbial community dynamics during the hydrolytic and acidogenic fermentation in a leach-bed process

    Energy Technology Data Exchange (ETDEWEB)

    Straeuber, Heike; Kleinsteuber, Sabine [UFZ - Helmholtz Centre for Environmental Research, Leipzig (Germany). Dept. of Bioenergy; UFZ - Helmholtz Centre for Environmental Research, Leipzig (Germany). Dept. of Environmental Microbiology; Schroeder, Martina [UFZ - Helmholtz Centre for Environmental Research, Leipzig (Germany). Dept. of Bioenergy

    2012-12-15

    Biogas production from lignocellulosic feedstock not competing with food production can contribute to a sustainable bioenergy system. The hydrolysis is the rate-limiting step in the anaerobic digestion of solid substrates such as straw. Hence, a detailed understanding of the metabolic processes during the steps of hydrolysis and acidogenesis is required to improve process control strategies. The fermentation products formed during the acidogenic fermentation of maize silage as a model substrate in a leach-bed process were determined by gas and liquid chromatography. The bacterial community dynamics was monitored by terminal restriction fragment length polymorphism analysis. The community profiles were correlated with the process data using multivariate statistics. The batch process comprised three metabolic phases characterized by different fermentation products. The bacterial community dynamics correlated with the production of the respective metabolites. In phase 1, lactic and acetic acid fermentations dominated. Accordingly, bacteria of the genera Lactobacillus and Acetobacter were detected. In phase 2, the metabolic pathways shifted to butyric acid fermentation, accompanied by the production of hydrogen and carbon dioxide and a dominance of the genus Clostridium. In phase 3, phylotypes affiliated with Ruminococcaceae and Lachnospiraceae prevailed, accompanied by the formation of caproic and acetic acids, and a high gas production rate. A clostridial butyric type of fermentation was predominant in the acidogenic fermentation of maize silage, whereas propionic-type fermentation was marginal. As the metabolite composition resulting from acidogenesis affects the subsequent methanogenic performance, process control should focus on hydrolysis/acidogenesis when solid substrates are digested. (orig.)

  14. A novel integrated thermally coupled moving bed reactors for naphtha reforming process with hydrodealkylation of toluene

    International Nuclear Information System (INIS)

    Iranshahi, Davood; Saeedi, Reza; Azizi, Kolsoom; Nategh, Mahshid

    2017-01-01

    Highlights: • A novel thermally coupled reactor in CCR naphtha reforming process is modeled. • The required heat of Naphtha process is attained with toluene hydrodealkylation. • A new kinetic model involving 32 pseudo-component and 84 reactions is proposed. • The aromatics and hydrogen production increase 19% and 23%, respectively. - Abstract: Due to the importance of catalytic naphtha reforming process in refineries, development of this process to attain the highest yield of desired products is crucial. In this study, continuous catalyst regeneration naphtha reforming process with radial flow is coupled with hydrodealkylation of toluene to prevent energy loss while enhancing aromatics and hydrogen yields. In this coupled process, heat is transferred between hot and cold sections (from hydrodealkylation of toluene to catalytic naphtha reforming process) using the process integration method. A steady-state two-dimensional model, which considers coke formation on the catalyst pellets, is developed and 32 pseudo-components with 84 reactions are investigated. Kinetic model utilized for HDA process is homogeneous and non-catalytic. The modeling results reveal an approximate increase of 19% and 23% in aromatics and hydrogen molar flow rates, respectively, in comparison with conventional naphtha reforming process. The improvement in aromatics production evidently indicates that HDA is a suitable process to be coupled with naphtha reforming.

  15. Applicability of near-infrared spectroscopy in the monitoring of film coating and curing process of the prolonged release coated pellets.

    Science.gov (United States)

    Korasa, Klemen; Hudovornik, Grega; Vrečer, Franc

    2016-10-10

    Although process analytical technology (PAT) guidance has been introduced to the pharmaceutical industry just a decade ago, this innovative approach has already become an important part of efficient pharmaceutical development, manufacturing, and quality assurance. PAT tools are especially important in technologically complex operations which require strict control of critical process parameters and have significant effect on final product quality. Manufacturing of prolonged release film coated pellets is definitely one of such processes. The aim of the present work was to study the applicability of the at-line near-infrared spectroscopy (NIR) approach in the monitoring of pellet film coating and curing steps. Film coated pellets were manufactured by coating the active ingredient containing pellets with film coating based on polymethacrylate polymers (Eudragit® RS/RL). The NIR proved as a useful tool for the monitoring of the curing process since it was able to determine the extent of the curing and hence predict drug release rate by using partial least square (PLS) model. However, such approach also showed a number of limitations, such as low reliability and high susceptibility to pellet moisture content, and was thus not able to predict drug release from pellets with high moisture content. On the other hand, the at-line NIR was capable to predict the thickness of Eudragit® RS/RL film coating in a wide range (up to 40μm) with good accuracy even in the pellets with high moisture content. To sum up, high applicability of the at-line NIR in the monitoring of the prolonged release pellets production was demonstrated in the present study. The present findings may contribute to more efficient and reliable PAT solutions in the manufacturing of prolonged release dosage forms. Copyright © 2016 Elsevier B.V. All rights reserved.

  16. HTS current lead units prepared by the TFA-MOD processed YBCO coated conductors

    International Nuclear Information System (INIS)

    Shiohara, K.; Sakai, S.; Ishii, Y.; Yamada, Y.; Tachikawa, K.; Koizumi, T.; Aoki, Y.; Hasegawa, T.; Tamura, H.; Mito, T.

    2010-01-01

    Two superconducting current lead units have been prepared using ten coated conductors of the Tri-Fluoro-Acetate - Metal Organic Deposition (TFA-MOD) processed Y 1 Ba 2 Cu 3 O 7-δ (YBCO) coated conductors with critical current (I c ) of about 170 A at 77 K in self-field. The coated conductors are 5 mm in width, 190 mm in length and about 120 μm in overall thickness. The 1.5 μm thick superconducting YBCO layer was synthesized through the TFA-MOD process on Hastelloy TM C-276 substrate tape with two buffer oxide layers of Gd 2 Zr 2 O 7 and CeO 2 . The five YBCO coated conductors are attached on a 1 mm thick Glass Fiber Reinforced Plastics (GFRP) board and soldered to Cu caps at the both ends. We prepared two 500 A-class current lead units. The DC transport current of 800 A was stably applied at 77 K without any voltage generation in all coated conductors. The voltage between both Cu caps linearly increased with increasing the applied current, and was about 350 μV at 500 A in both current lead units. According to the estimated values of the heat leakage from 77 K to 4.2 K, the heat leakage for the current lead unit was 46.5 mW. We successfully attained reduction of the heat leakage because of improvement of the transport current performance (I c ), a thinner Ag layer of YBCO coated conductor and usage of the GFRP board for reinforcement instead of a stainless steel board used in the previous study. The DC transport current of 1400 A was stably applied when the two current lead units were joined in parallel. The sum of the heat leakages from 77 K to 4.2 K for the combined the current lead units was 93 mW. In comparison with the conventional Cu current leads by gas-cooling, it could be noted that the heat leakage of the current lead is about one order of magnitude smaller than that of the Cu current lead.

  17. Friction Stir Processing of Copper-Coated SiC Particulate-Reinforced Aluminum Matrix Composite

    Directory of Open Access Journals (Sweden)

    Chih-Wei Huang

    2018-04-01

    Full Text Available In the present work, we proposed a novel friction stir processing (FSP to produce a locally reinforced aluminum matrix composite (AMC by stirring copper-coated SiC particulate reinforcement into Al6061 alloy matrix. Electroless-plating process was applied to deposit the copper surface coating on the SiC particulate reinforcement for the purpose of improving the interfacial adhesion between SiC particles and Al matrix. The core-shell SiC structure provides a layer for the atomic diffusion between aluminum and copper to enhance the cohesion between reinforcing particles and matrix on one hand, the dispersion of fine copper in the Al matrix during FSP provides further dispersive strengthening and solid solution strengthening, on the other hand. Hardness distribution and tensile results across the stir zone validated the novel concept in improving the mechanical properties of AMC that was realized via FSP. Optical microscope (OM and Transmission Electron Microscopy (TEM investigations were conducted to investigate the microstructure. Energy dispersive spectrometer (EDS, electron probe micro-analyzer (EPMA, and X-ray diffraction (XRD were explored to analyze the atomic inter-diffusion and the formation of intermetallic at interface. The possible strengthening mechanisms of the AMC containing Cu-coated SiC particulate reinforcement were interpreted. The concept of strengthening developed in this work may open a new way of fabricating of particulate reinforced metal matrix composites.

  18. Dip-Coating Process Engineering and Performance Optimization for Three-State Electrochromic Devices

    Science.gov (United States)

    Wu, Lu; Yang, Dejiang; Fei, Lixun; Huang, Yue; Wu, Fang; Sun, Yiling; Shi, Jiayuan; Xiang, Yong

    2017-06-01

    Titanium dioxide (TiO2) nanoparticles were modified onto fluorine-doped tin oxide (FTO) via dip-coating technique with different nanoparticle sizes, lifting speeds, precursor concentrations, and dipping numbers. Electrodeposition-based electrochromic device with reversible three-state optical transformation (transparent, mirror, and black) was fabricated subsequently by sandwiching a suitable amount of gel electrolyte between modified FTO electrode and flat FTO electrode. Correlation between dip-coating process engineering, morphological features of TiO2 thin films, i.e., thickness and roughness, as well as performance of electrochromic devices, i.e., optical contrast, switching time, and cycling stability, were investigated. The modified device exhibits high optical contrast of 57%, the short coloration/bleaching switching time of 6 and 20 s, and excellent cycling stability after 1500 cycles of only 27% decrement rate by adjusting dip-coating processes engineering. The results in this study will provide valuable guidance for rational design of the electrochromic device with satisfactory performance.

  19. Effects of coating process on the characteristics of Ag-SnO2 contact materials

    International Nuclear Information System (INIS)

    Liu, X.M.; Wu, S.L.; Chu, Paul K.; Chung, C.Y.; Zheng, J.; Li, S.L.

    2006-01-01

    Good wettability between the SnO 2 and silver matrix can improve the electrical contact performance of Ag-SnO 2 materials. In this work, Ag was deposited onto the surface of Ti-doped SnO 2 particles using chemical plating to enhance the wettability. X-ray diffraction (XRD) and transmission electron microscopy (TEM) were used to characterize the Ag-coated SnO 2 particles. Scanning electron microscopy (SEM), conductivity tests, differential thermal analysis (DTA), and thermogravimetric analysis (TGA) were performed on the Ag-SnO 2 materials. Our results reveal that the chemical plating process can enhance the wettability between the Ti-doped SnO 2 particles and Ag matrix, and the Ag-coated SnO 2 particles are uniformly distributed in the Ag matrix. Both the thermal and electrical conductivity of the Ag-SnO 2 materials are significantly improved

  20. Synthesis of Cu-coated Graphite Powders Using a Chemical Reaction Process

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Jun-Ho; Park, Hyun-Kuk; Oh, Ik-Hyun [Korea Institute of Industrial Technology (KITECH), Gwangju (Korea, Republic of); Lim, Jae-Won [Chonbuk National University, Jeonju (Korea, Republic of)

    2017-05-15

    In this paper, Cu-coated graphite powders for a low thermal expansion coefficient and a high thermal conductivity are fabricated using a chemical reaction process. The Cu particles adhere to the irregular graphite powders and they homogeneously disperse in the graphite matrix. Cu-coated graphite powders are coarser at approximately 3-4 μm than the initial graphite powders; furthermore, their XRD patterns exhibit a low intensity in the oxide peak with low Zn powder content. For the passivation powders, the transposition solvent content has low values, and the XRD pattern of the oxide peaks is almost non-existent, but the high transposition solvent content does not exhibit a difference to the non-passivation treated powders.

  1. Experimental Investigation of Process Parameters in Drilling LM25 Composites Coated with Multi Wall Carbon Nano Tubes Using Sonication Process

    Directory of Open Access Journals (Sweden)

    Sangeetha M.

    2017-09-01

    Full Text Available Aluminium based metal matrix composites are widely used in automobile components such as cardan shaft of Chevrolet corvette, disc brake and engine push rod. In this experiment a Hybrid Metal Matrix Composites (HMMC are fabricated and drilled. Drilling is the process of making slots in disc brake and thread in the engine parts. The surface quality of the drilled specimen depends on the speed, feed, drill type and the thrust force. Thrust force plays the major role in drilling the specimen. In this experiment HMMCs are fabricated using two processes-called, sonication and casting. Sonication is the process of coating the carbon nanotubes over the silicon carbide particles (SiCp. Semisolid stir casting is used to reinforce the coated SiCp in the LM 25 alloy. A drilling process is performed on HMMC to analyse the extent to which the input parameters influence the thrust force and Ovality. The tools used for drilling are solid carbide tools of three different diameters. Taguchi’s experimental design is adopted for the drilling operation. A mathematical model is used to determine the influence of input parameters on the outputs thrust force and ovality. This paper proves the combination of N3, f1 and d1 of the carbide tool results in the lowest value of thrust force and ovality while drilling HMMCs. In this work the HMMC is prepared by coating the abrasive nature, silicon carbide particle and there is a good interfacial bonding between the reinforced particle and matrix and the drilling process becomes smoother. The new being of this article is the treated ceramics, SiCp with carbon nanotubes. This HMMC shows the improved mechanical properties compared to other metal matrix composites surveyed in the literatures.

  2. Measurement of local critical currents in TFA-MOD processed coated conductors by use of scanning Hall-probe microscopy

    International Nuclear Information System (INIS)

    Shiohara, K.; Higashikawa, K.; Kawaguchi, T.; Inoue, M.; Kiss, T.; Yoshizumi, M.; Izumi, T.

    2011-01-01

    We have investigated 2-dimensional distribution of critical current density. We have measured TFA-MOD processed YBCO coated conductor. We used scanning Hall-probe microscopy. These provided information is useful for fabrication process of coated conductor. We have carried out 2-dimensional (2D) measurement of local critical current in a Trifluoroacetates-Metal Organic Deposition (TFA-MOD) processed YBCO coated conductor using scanning Hall-probe microscopy. Recently, remarkable R and D accomplishments on the fabrication processes of coated conductors have been conducted extensively and reported. The TFA-MOD process has been expected as an attractive process to produce coated conductors with high performance at a low production cost due to a simple process using non-vacuum equipments. On the other hand, enhancement of critical currents and homogenization of the critical current distribution in the coated conductors are definitely very important for practical applications. According to our measurements, we can detect positions and spatial distribution of defects in the conductor. This kind of information will be very helpful for the improvement of the TFA-MOD process and for the design of the conductor intended for practical electric power device applications.

  3. TRISO-coated spent fuel processing using a Grind-Leach head-end

    International Nuclear Information System (INIS)

    Spencer, Barry B.; Del Cul, Guillermo D.; Mattus, Catherine H.; Collins, Emory D.

    2005-01-01

    Processing of TRISO-coated HTGR fuels with the grind-leach process requires that the fuel be finely pulverized for efficient and effective acid dissolution of the fuel components. Mechanical size reduction of the fuel is being investigated with jet mill technology as the final milling step. Laboratory experiments were performed with surrogates of crushed fuel compacts that indicate that milling to very small particle sizes is feasible. The size distribution of the milled product is sensitive to the solids feed rate, and the distribution may be bimodal which could support an effective solid-solid separation. (author)

  4. Coal gasification by indirect heating in a single moving bed reactor: Process development & simulation

    Directory of Open Access Journals (Sweden)

    Junaid Akhlas

    2015-10-01

    Full Text Available In this work, the development and simulation of a new coal gasification process with indirect heat supply is performed. In this way, the need of pure oxygen production as in a conventional gasification process is avoided. The feasibility and energetic self-sufficiency of the proposed processes are addressed. To avoid the need of Air Separation Unit, the heat required by gasification reactions is supplied by the combustion flue gases, and transferred to the reacting mixture through a bayonet heat exchanger installed inside the gasifier. Two alternatives for the flue gas generation have been investigated and compared. The proposed processes are modeled using chemical kinetics validated on experimental gasification data by means of a standard process simulator (Aspen PlusTM, integrated with a spreadsheet for the modeling of a special type of heat exchanger. Simulation results are presented and discussed for proposed integrated process schemes. It is shown that they do not need external energy supply and ensure overall efficiencies comparable to conventional processes while producing syngas with lower content of carbon dioxide.

  5. Effect of additive on electrochemical corrosion properties of plasma electrolytic oxidation coatings formed on CP Ti under different processing frequency

    Energy Technology Data Exchange (ETDEWEB)

    Babaei, Mahdi, E-mail: mahdi.babaei@ut.ac.ir; Dehghanian, Changiz; Vanaki, Mojtaba

    2015-12-01

    Highlights: • PEO coatings formed on Cp Ti from phosphate electrolyte with zirconate additive. • The SEM results provide information of microdischarge behavior. • The effect of additive on structure and long-term corrosion behavior was investigated. • The additive influence on coating performance varies with processing frequency. - Abstract: The plasma electrolytic oxidation (PEO) coating containing zirconium oxide was fabricated on CP Ti at different processing frequencies viz., 100 Hz and 1000 Hz in a (Na{sub 2}ZrO{sub 3}, Na{sub 2}SiO{sub 3})-additive containing NaH{sub 2}PO{sub 4}-based solution, and long-term electrochemical corrosion behavior of the coatings was studied using electrochemical impedance spectroscopy (EIS) in 3.5 wt.% NaCl solution. Electrochemical degradation behavior of two-layered coatings formed at different frequencies was turned out to be governed by concentration of electrolyte additive. With increasing additive concentration, the coating obtained at frequency of 1000 Hz exhibited enhanced corrosion resistance. However, corrosion resistance of the coating prepared at 100 Hz was found to decrease with increased additive, which was attributed to intensified microdischarges damaging the protective effect of inner layer. Nevertheless, the electrolyte additive was found to mitigate the long-term degradation of the coatings to a significant extent.

  6. Integrated pyrolucite fluidized bed-membrane hybrid process for improved iron and manganese control in drinking water.

    Science.gov (United States)

    Dashtban Kenari, Seyedeh Laleh; Barbeau, Benoit

    2017-04-15

    Newly developed ceramic membrane technologies offer numerous advantages over the conventional polymeric membranes. This work proposes a new configuration, an integrated pyrolucite fluidized bed (PFB)-ceramic MF/UF hybrid process, for improved iron and manganese control in drinking water. A pilot-scale study was undertaken to evaluate the performance of this process with respect to iron and manganese control as well as membrane fouling. In addition, the fouling of commercially available ceramic membranes in conventional preoxidation-MF/UF process was compared with the hybrid process configuration. In this regard, a series of experiments were conducted under different influent water quality and operating conditions. Fouling mechanisms and reversibility were analyzed using blocking law and resistance-in-series models. The results evidenced that the flux rate and the concentration of calcium and humic acids in the feed water have a substantial impact on the filtration behavior of both membranes. The model for constant flux compressible cake formation well described the rise in transmembrane pressure. The compressibility of the filter cake substantially increased in the presence of 2 mg/L humic acids. The presence of calcium ions caused significant aggregation of manganese dioxide and humic acid which severely impacted the extent of membrane fouling. The PFB pretreatment properly alleviated membrane fouling by removing more than 75% and 95% of iron and manganese, respectively. Copyright © 2017 Elsevier Ltd. All rights reserved.

  7. Online process control of a pharmaceutical intermediate in a fluidized-bed drier environment using near-infrared spectroscopy.

    Science.gov (United States)

    Märk, Julia; Karner, Martin; Andre, Max; Rueland, Jochen; Huck, Christian W

    2010-05-15

    In the production plant of an antibiotic substance, a new fluidized-bed drier has been installed. For online process control of the drying progress and determination of the ideal drying end point, a continuous near-infrared spectroscopic (NIRS) measuring setup was implemented to rapidly and simultaneously gain all essential product information. A bypass system outside the drier combined with a robust process probe proved to provide the best sampling system geometry. The spectrometer was equipped with an additional laboratory probe for complementary offline analysis. Multivariate calibrations for product assay, water content, and residual solvent were calculated, optimized, and compared for the two probes. The final root-mean-square error of cross validation (RMSECV) for the process probe could be reduced to 0.81% for the product assay, 0.25% for water, and 0.06% for acetone. The laboratory-probe prediction values show good agreement with reference data during the testing period. The calibrations of the process probe were checked by comparing its predictions to those of the validated laboratory probe. The monitoring system could be automated to a large extent, and product quality could be improved considerably. The established technology is of high importance for the pharmaceutical industry carrying out high-throughput routine analysis because of its advantages in terms of of time and cost reductions.

  8. Optimization of process parameters in flash pyrolysis of waste tyres to liquid and gaseous fuel in a fluidized bed reactor

    International Nuclear Information System (INIS)

    Edwin Raj, R.; Robert Kennedy, Z.; Pillai, B.C.

    2013-01-01

    Highlights: ► Non-recyclable, hazards, under-utilized waste tyre was converted to useful fuel. ► Design of experiment was used to optimize the process parameters. ► Fuel compatibility for IC engines was tested by standard fuel testing procedures. ► Optimized process parameters were tested and the empirical model validated. - Abstract: Pyrolysis process offers solution to utilize huge quantity of worn out automobile tyres to produce fuel for energy needs. Shredded tyre wastes were subjected to pyrolysis at atmospheric pressure under inert gas atmosphere in a fluidized bed combustion setup. The shredded tyre particle size, the feed rate of the feed stock, and the pyrolysis temperature were varied systematically as per the designed experiment to study their influence on product yield. Maximizing the oil yield and subduing the gas and char yield is the objective to optimize the process parameters. A low pyrolysis temperature of 440 °C with low feed rate increases the residence time in the combustion reactor yielding maximum oil. The physical properties of raw pyrolysis oil, distilled oil and the evolved gases were done to find its suitability to utilize them as alternatives to the conventional fuels

  9. Fabrication of long REBCO coated conductors by PLD process in China

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yijie, E-mail: yjli@sjtu.edu.cn [Key Laboratory of Artificial Structure and Quantum Control, Ministry of Education, Department of Physics and Astronomy, Shanghai Jiao Tong University, 800 Dong Chuan Road, Shanghai 20040 (China); Shanghai Superconductor Technology Corporation, Ltd, 28 Jiang Chuan Road, Shanghai 200240 (China); Liu, Linfei; Wu, Xiang [Key Laboratory of Artificial Structure and Quantum Control, Ministry of Education, Department of Physics and Astronomy, Shanghai Jiao Tong University, 800 Dong Chuan Road, Shanghai 20040 (China)

    2015-11-15

    Highlights: • SJTU fabricated 100 m long class CC tapes with over 300 A/cm on RABiTS tapes in 2011. • 100 m long CC tapes with 500 A/cm have been routinely fabricated on IBAD-MgO tapes. • The process optimization for kilometer long coated conductor tapes is underway. - Abstract: In China, the First National Key Project on CC Program started in 2009, which was focused on developing hundred meter long class CC tapes based on PLD/RABiTS processes. In this project, SJTU mainly worked on all of functional layer deposition process development. Northwest Institute for Non-ferrous Metal Research worked on RABiTS tape fabrication. At the end of the project in 2011, SJTU successfully fabricated hundred meter long CC tapes with over 300 A/cm (at 77 K, self field) on RABiTS tapes. To develop high performance CC tapes by PLD/IBAD-MgO processes, a pilot CC fabrication line was set up at Shanghai Superconductor Technology Corporation, Ltd. in 2013. High quality long REBCO coated conductors have been successfully fabricated on flexible polycrystalline metal tapes by PLD plus magnetron sputter and IBAD processes. Under optimized conditions, the IBAD-MgO layers showed pure (0 0 1) orientation and excellent in-plane texture. The in-plane phi-scan rocking curve is 4–6 degrees. AFM observation showed MgO layer had very smooth surface. The RMS is less 1 nm. On the textured MgO layer, sputter deposited single cerium oxide cap-layer showed pure (0 0 1) orientation and excellent in-plane texture of 4–6 degree. Reel-to-reel PLD process with high deposition rate was already scaled up to 100 m/h tape speed. Hundred meters long coated conductor tapes with over 500 A/cm performance have been routinely fabricated. And now, the process optimization for kilometer long coated conductor tapes is underway.

  10. Comparison of coating processes in the development of aluminum-based barriers for blanket applications

    International Nuclear Information System (INIS)

    Wulf, Sven-Erik; Krauss, Wolfgang; Konys, Jürgen

    2014-01-01

    Highlights: •Electrochemical processes ECA and ECX are suitable for Al deposition on RAFM steels. •ECA and ECX are able to produce thin Al layers with adjustable thicknesses. •All aluminization processes need a subsequent heat treatment. •Scales made by ECA or ECX exhibit reduced thicknesses compared to HDA. •ECX provides higher flexibility compared to ECA to produce scales on RAFM steels. -- Abstract: Reduced activation ferritic-martensitic steels (RAFM), e.g. Eurofer 97, are envisaged in future fusion technology as structural material, which will be in direct contact with a flowing liquid lead–lithium melt serving as breeder material. Aluminum-based barrier layers had proven their ability to protect the structural material from corrosion attack in flowing Pb–15.7Li and to reduce tritium permeation into the coolant. Coming from scales produced by hot dipping aluminization (HDA), the development of processes based on electrochemical methods to produce defined aluminum-based scales on RAFM steels gained attention in research during the last years. Two different electrochemical processes are proposed: The first one, referred to as ECA process, is based on the electrodeposition of aluminum from volatile, metal-organic electrolytes. The other process called ECX is based on ionic liquids. All three processes exhibit specific characteristics, for example in the field of processability, control of coating thicknesses (low activation criteria) and heat treatment behavior. The aim of this article is to compare these different coating processes critically, whereby the focus is on the comparison of ECA and ECX processes. New results for ECX-process will be presented and occurring development needs for the future will be discussed

  11. Comparison of coating processes in the development of aluminum-based barriers for blanket applications

    Energy Technology Data Exchange (ETDEWEB)

    Wulf, Sven-Erik, E-mail: sven-erik.wulf@kit.edu; Krauss, Wolfgang; Konys, Jürgen

    2014-10-15

    Highlights: •Electrochemical processes ECA and ECX are suitable for Al deposition on RAFM steels. •ECA and ECX are able to produce thin Al layers with adjustable thicknesses. •All aluminization processes need a subsequent heat treatment. •Scales made by ECA or ECX exhibit reduced thicknesses compared to HDA. •ECX provides higher flexibility compared to ECA to produce scales on RAFM steels. -- Abstract: Reduced activation ferritic-martensitic steels (RAFM), e.g. Eurofer 97, are envisaged in future fusion technology as structural material, which will be in direct contact with a flowing liquid lead–lithium melt serving as breeder material. Aluminum-based barrier layers had proven their ability to protect the structural material from corrosion attack in flowing Pb–15.7Li and to reduce tritium permeation into the coolant. Coming from scales produced by hot dipping aluminization (HDA), the development of processes based on electrochemical methods to produce defined aluminum-based scales on RAFM steels gained attention in research during the last years. Two different electrochemical processes are proposed: The first one, referred to as ECA process, is based on the electrodeposition of aluminum from volatile, metal-organic electrolytes. The other process called ECX is based on ionic liquids. All three processes exhibit specific characteristics, for example in the field of processability, control of coating thicknesses (low activation criteria) and heat treatment behavior. The aim of this article is to compare these different coating processes critically, whereby the focus is on the comparison of ECA and ECX processes. New results for ECX-process will be presented and occurring development needs for the future will be discussed.

  12. Progress in Effect of Nano-modified Coatings and Welding Process Parameters on Wear of Contact Tube for Non-copper Coated Solid Wires

    Directory of Open Access Journals (Sweden)

    LI Zhuo-xin

    2017-12-01

    Full Text Available Environment-friendly non-copper coated solid wire is the main developing trend for gas shielded solid wires, whereas wear of contact tube limits their wide application. The effect of nano-modified coatings and welding process parameters on wear of contact tube for non-copper coated solid wires was reviewed. It was found that the wear of contact tube can be reduced due to the formation of tribo-films on the rubbing surfaces of welding wires against contact tube; it is feasible to decrease contact tube wear when non-copper coated solid wires are coated with nano-modified lubricants, thereby displaying excellent lubricating and thermal or electrical conduction characteristics. The wear of contact tube increases with the increase of welding current. The wear of contact tube is worse in direct-current electrode positive (DCEP than in direct-current electrode negative (DCEN. Arc ablation and electrical erosion are the dominant wear mechanisms of contact tube.

  13. Development of advanced coatings for laser modifications through process and materials simulation

    International Nuclear Information System (INIS)

    Martukanitz, R.P.; Babu, S.S.

    2004-01-01

    A simulation-based system is currently being constructed to aid in the development of advanced coating systems for laser cladding and surface alloying. The system employs loosely coupled material and process models that allow rapid determination of material compatibility over a wide range of processing conditions. The primary emphasis is on the development and identification of composite coatings for improved wear and corrosion resistance. The material model utilizes computational thermodynamics and kinetic analysis to establish phase stability and extent of diffusional reactions that may result from the thermal response of the material during virtual processing. The process model is used to develop accurate thermal histories associated with the laser surface modification process and provides critical input for the non-isothermal materials simulations. These techniques were utilized to design a laser surface modification experiment that utilized the addition of stainless steel alloy 431 and TiC produced using argon and argon and nitrogen shielding. The deposits representing alloy 431 and TiC powder produced in argon resulted in microstructures retaining some TiC particles and an increase in hardness when compared to deposits produced using only the 431 powder. Laser deposits representing alloy 431 and TiC powder produced with a mixture of argon and nitrogen shielding gas resulted in microstructures retaining some TiC particles, as well as fine precipitates of Ti(CN) formed during cooling and a further increase in hardness of the deposit

  14. Handling zone dividing method in packed bed liquid desiccant dehumidification/regeneration process

    International Nuclear Information System (INIS)

    Liu, X.H.; Jiang, Y.

    2009-01-01

    Dehumidifier and regenerator are the most significant components in liquid desiccant air-conditioning systems, in which air directly contacts liquid desiccant and heat and mass transfer process occurs between the two fluids. Heat transfer process and mass transfer process within dehumidifier/regenerator influence each other and should not be separately considered. Based on the previous reachable handling region analysis, a zonal method is proposed in present study. Four zones are divided in the psychrometric chart according to the relative position of inlet air to inlet desiccant including two dehumidification zones, zone A and zone D, and two regeneration zones, zone B and zone C. In zone A or C, mass transfer is key process, and counter-flow configuration has the best mass transfer performance and parallel-flow is the poorest in the same operating conditions. In zone B or D, heat transfer is governing process, parallel-flow has the best mass transfer performance and counter-flow is the poorest. In order to obtain better mass transfer performance, liquid desiccant should be cooled (in zone A) rather than air (in zone D) in dehumidifier, and liquid desiccant should be heated (in zone C) rather than air (in zone B) in regenerator. The divided zones and the corresponding zonal properties will be helpful to the design and optimization of dehumidifiers and regenerators.

  15. Chemically vapor deposited coatings for multibarrier containment of nuclear wastes

    International Nuclear Information System (INIS)

    Rusin, J.M.; Shade, J.W.; Kidd, R.W.; Browning, M.F.

    1981-01-01

    Chemical vapor deposition (CVD) was selected as a feasible method to coat ceramic cores, since the technology has previously been demonstrated for high-temperature gas-cooled reactor (HTGR) fuel particles. CVD coatings, including SiC, PyC (pyrolytic carbon), SiO 2 , and Al 2 O 3 were studied. This paper will discuss the development and characterization of PyC and Al 2 O 3 CVD coatings on supercalcine cores. Coatings were applied to 2 mm particles in either fluidized or vibrating beds. The PyC coating was deposited in a fluidized bed with ZrO 2 diluent from C 2 H 2 at temperatures between 1100 and 1200 0 C. The Al 2 O 3 coatings were deposited in a vibrated bed by a two-stage process to minimize loss of PyC during the overcoating operation. This process involved applying 10 μm of Al 2 O 3 using water vapor hydrolysis of AlCl 3 and then switching to the more surface-controlled hydrolysis via the H 2 + CO 2 reaction (3CO 2 + 3H 2 + 2AlCl 3 = Al 2 O 3 + 6HCl + 3CO). Typically, 50 to 80 μm Al 2 O 3 coatings were applied over 30 to 40 μm PyC coatings. The coatings were evaluated by metallographic examination, PyC oxidation tests, and leach resistance. After air oxidation for 100 hours at 750 0 C, the duplex PyC/Al 2 O 3 coated particles exhibited a weight loss of 0.01 percent. Leach resistance is being determined for temperatures from 50 to 150 0 C in various solutions. Typical results are given for selected ions. The leach resistance of supercalcine cores is significantly improved by the application of PyC and/or Al 2 O 3 coatings

  16. HTR combustion head end comparison of the shaft furnace and fluidized bed processes

    Energy Technology Data Exchange (ETDEWEB)

    Boehnert, R.; Kaiser, G.; Pirk, H.; Tillessen, U.

    1975-01-15

    Two methods are described for the combustion of the graphite of HTR fuel elements, a sufficient description of the principles being given to permit an understanding of the processes. The present state of the technology of the two processes is then compared on the basis of the results obtained at Gulf General Atomic. Finally, the possibilities of further development are examined using a pilot plant designed to deliver a reactor power of 7000 MWe as the basis. The present report is a collection of facts. It contains neither an evaluation nor a recommendation. A summarized comparison of the state of the technology and the possibilities of development is given in tabular form.

  17. Statistical evaluation of tablet coating processes: influence of pan design and solvent type

    Directory of Open Access Journals (Sweden)

    Valdomero Pereira de Melo Junior

    2010-12-01

    Full Text Available Partially and fully perforated pan coaters are among the most relevant types of equipment currently used in the process of coating tablets. The goal of this study was to assess the performance differences among these types of equipment employing a factorial design. This statistical approach allowed the simultaneous study of the process variables and verification of interactions among them. The study included partially-perforated and fully-perforated pan coaters, aqueous and organic solvents, as well as hypromellose-based immediate-release coating. The dependent variables were process time, energy consumption, mean weight of tablets and process yield. For the tests, placebo tablets with a mean weight of 250 mg were produced, divided into eight lots of two kilograms each and coated in duplicate, using both partially perforated pan and fully perforated pan coaters. The results showed a significant difference between the type of equipment used (partially and fully perforated pan coaters with regard to process time and energy consumption, whereas no significant difference was identified for mean weight of the coated tablets and process yield.Entre os tipos de equipamentos de maior relevância utilizados atualmente no processo de revestimento de comprimidos estão os de tambor parcial e totalmente perfurados. A proposta desse trabalho foi avaliar as diferenças de desempenho entre esses equipamentos empregando projeto fatorial. Essa abordagem estatística possibilitou o estudo simultâneo das variáveis do processo, permitindo verificar interações entre elas. O trabalho incluiu equipamento com tambor parcialmente perfurado e totalmente perfurado, solventes aquoso e orgânico, assim como revestimento de liberação imediata à base de hipromelose. As variáveis dependentes ou respostas foram tempo de processo, consumo de energia, peso médio e rendimento do processo. Para os ensaios, foram produzidos comprimidos de placebo de 250 mg de peso m

  18. Rheological of chocolate-flavored, reduced-calories coating as a function of conching process.

    Science.gov (United States)

    Medina-Torres, Luis; Sanchez-Olivares, Guadalupe; Nuñez-Ramirez, Diola Marina; Moreno, Leonardo; Calderas, Fausto

    2014-07-01

    Continuous flow and linear viscoelasticity rheology of chocolate coating is studied in this work using fat substitute gums (xanthan, GX). An alternative conching process, using a Rotor-Estator (RE) type impeller, is proposed. The objective is to obtain a chocolate coating material with improved flow properties. Characterization of the final material through particle size distribution (PSD), differential scanning calorimetry (DSC) and proximal analysis is reported. Particle size distribution of the final material showed less polydispersity and therefore, greater homogeneity; fusion points were also generated at around 20 °C assuming crystal type I (β'2) and II (α). Moreover, the final material exhibited crossover points (higher structure material), whereas the commercial brand chocolate used for comparison did not. The best conditions to produce the coating were maturing of 36 h and 35 °C, showing crossover points around 76 Pa and a 0.505 solids particle dispersion (average particle diameter of 0.364 μm), and a fusion point at 20.04 °C with a ΔHf of 1.40 (J/g). The results indicate that xanthan gum is a good substitute for cocoa butter and provides stability to the final product.

  19. Dynamic densification of metal matrix-coated fibre composites: modelling and processing

    International Nuclear Information System (INIS)

    Peng, H.X.; Dunne, F.P.E.; Grant, P.S.; Cantor, B.

    2005-01-01

    The consolidation processing of Ti-6Al-4V matrix-coated fibre (MCF) composite under vacuum hot pressing (VHP) has been investigated. A new test methodology has been developed for the determination of in situ matrix coating creep properties. In using the methodology, only a single, simple test is required, together with finite element modelling of the single fibre compression test. The creep coefficient and stress index have been determined for electron beam evaporated physical vapour deposited Ti-6Al-4V at 900 deg. C to be 1.23 x 10 -5 and 1.3, respectively. Consolidation experiments have been carried out on multi-ply MCF arrays under vacuum hot pressing. Finite element models have been developed for the dynamic consolidation of both square and hexagonal fibre packings. The creep constants for the Ti-6Al-4V, determined using the single fibre test, were assigned to the coating in the finite element models. Excellent agreement between predicted and experimental results was achieved, providing verification of the single fibre test methodology for the determination of creep constants

  20. Research Update: Large-area deposition, coating, printing, and processing techniques for the upscaling of perovskite solar cell technology

    Directory of Open Access Journals (Sweden)

    Stefano Razza

    2016-09-01

    Full Text Available To bring perovskite solar cells to the industrial world, performance must be maintained at the photovoltaic module scale. Here we present large-area manufacturing and processing options applicable to large-area cells and modules. Printing and coating techniques, such as blade coating, slot-die coating, spray coating, screen printing, inkjet printing, and gravure printing (as alternatives to spin coating, as well as vacuum or vapor based deposition and laser patterning techniques are being developed for an effective scale-up of the technology. The latter also enables the manufacture of solar modules on flexible substrates, an option beneficial for many applications and for roll-to-roll production.

  1. Mathematical modeling of the whole expanded bed adsorption process to recover and purify chitosanases from the unclarified fermentation broth of Paenibacillus ehimensis.

    Science.gov (United States)

    de Araújo Padilha, Carlos Eduardo; Fortunato Dantas, Paulo Victor; de Sousa, Francisco Canindé; de Santana Souza, Domingos Fabiano; de Oliveira, Jackson Araújo; de Macedo, Gorete Ribeiro; Dos Santos, Everaldo Silvino

    2016-12-15

    In this study, a general rate model was applied to the entire process of expanded bed adsorption chromatography (EBAC) for the chitosanases purification protocol from unclarified fermentation broth produced by Paenibacillus ehimensis using the anionic adsorbent Streamline ® DEAE. For the experiments performed using the expanded bed, a homemade column (2.6cm×30.0cm) was specially designed. The proposed model predicted the entire EBA process adequately, giving R 2 values higher than 0.85 and χ 2 as low as 0.351 for the elution step. Using the validated model, a 3 3 factorial design was used to investigate other non-tested conditions as input. It was observed that the superficial velocity during loading and washing steps, as well as the settled bed height, has a strong positive effect on the F objective function used to evaluate the production of the purified chitosanases. Copyright © 2016 Elsevier B.V. All rights reserved.

  2. Nanocomposited coatings produced by laser-assisted process to prevent silicone hydogels from protein fouling and bacterial contamination

    International Nuclear Information System (INIS)

    Huang, Guobang; Chen, Yi; Zhang, Jin

    2016-01-01

    Graphical abstract: Nanocomposited-coating was deposited on silicone hydrogel by using the matrix-assisted pulsed laser evaporation (MAPLE) process. The ZnO–PEG nanocomposited coating reduces over 50% protein absorption on silicone hydrogel, and can inhibit the bacterial growth efficiently. - Highlights: • We developed a nanocomposited coating to prevent silicone hydrogel from biofouling. • Matrix-assisted pulsed laser evaporation can deposit inorganic–organic nanomaterials. • The designed nanocomposited coating reduces protein absorption by over 50%. • The designed nanocomposited coating shows significant antimicrobial efficiency. - Abstract: Zinc oxide (ZnO) nanoparticles incorporating with polyethylene glycol (PEG) were deposited together on the surface of silicone hydrogel through matrix-assisted pulsed laser evaporation (MAPLE). In this process, frozen nanocomposites (ZnO–PEG) in isopropanol were irradiated under a pulsed Nd:YAG laser at 532 nm for 1 h. Our results indicate that the MAPLE process is able to maintain the chemical backbone of polymer and prevent the nanocomposite coating from contamination. The ZnO–PEG nanocomposited coating reduces over 50% protein absorption on silicone hydrogel. The cytotoxicity study shows that the ZnO–PEG nanocomposites deposited on silicone hydrogels do not impose the toxic effect on mouse NIH/3T3 cells. In addition, MAPLE-deposited ZnO–PEG nanocomposites can inhibit the bacterial growth significantly.

  3. Microstructural Effects and Properties of Non-line-of-Sight Coating Processing via Plasma Spray-Physical Vapor Deposition

    Science.gov (United States)

    Harder, Bryan J.; Zhu, Dongming; Schmitt, Michael P.; Wolfe, Douglas E.

    2017-08-01

    Plasma spray-physical vapor deposition (PS-PVD) is a unique processing method that bridges the gap between conventional thermal spray and vapor phase methods, and enables highly tailorable coatings composed of a variety of materials in thin, dense layers or columnar microstructures with modification of the processing conditions. The strengths of this processing technique are material and microstructural flexibility, deposition speed, and potential for non-line-of-sight (NLOS) capability by vaporization of the feedstock material. The NLOS capability of PS-PVD is investigated here using yttria-stabilized zirconia and gadolinium zirconate, which are materials of interest for turbine engine applications. PS-PVD coatings were applied to static cylindrical substrates approximately 6-19 mm in diameter to study the coating morphology as a function of angle. In addition, coatings were deposited on flat substrates under various impingement configurations. Impingement angle had significant effects on the deposition mode, and microscopy of coatings indicated that there was a shift in the deposition mode at approximately 90° from incidence on the cylindrical samples, which may indicate the onset of more turbulent flow and PVD-like growth. Coatings deposited at non-perpendicular angles exhibited a higher density and nearly a 2× improvement in erosion performance when compared to coatings deposited with the torch normal to the surface.

  4. Functional Circuitry on Commercial Fabric via Textile-Compatible Nanoscale Film Coating Process for Fibertronics.

    Science.gov (United States)

    Bae, Hagyoul; Jang, Byung Chul; Park, Hongkeun; Jung, Soo-Ho; Lee, Hye Moon; Park, Jun-Young; Jeon, Seung-Bae; Son, Gyeongho; Tcho, Il-Woong; Yu, Kyoungsik; Im, Sung Gap; Choi, Sung-Yool; Choi, Yang-Kyu

    2017-10-11

    Fabric-based electronic textiles (e-textiles) are the fundamental components of wearable electronic systems, which can provide convenient hand-free access to computer and electronics applications. However, e-textile technologies presently face significant technical challenges. These challenges include difficulties of fabrication due to the delicate nature of the materials, and limited operating time, a consequence of the conventional normally on computing architecture, with volatile power-hungry electronic components, and modest battery storage. Here, we report a novel poly(ethylene glycol dimethacrylate) (pEGDMA)-textile memristive nonvolatile logic-in-memory circuit, enabling normally off computing, that can overcome those challenges. To form the metal electrode and resistive switching layer, strands of cotton yarn were coated with aluminum (Al) using a solution dip coating method, and the pEGDMA was conformally applied using an initiated chemical vapor deposition process. The intersection of two Al/pEGDMA coated yarns becomes a unit memristor in the lattice structure. The pEGDMA-Textile Memristor (ETM), a form of crossbar array, was interwoven using a grid of Al/pEGDMA coated yarns and untreated yarns. The former were employed in the active memristor and the latter suppressed cell-to-cell disturbance. We experimentally demonstrated for the first time that the basic Boolean functions, including a half adder as well as NOT, NOR, OR, AND, and NAND logic gates, are successfully implemented with the ETM crossbar array on a fabric substrate. This research may represent a breakthrough development for practical wearable and smart fibertronics.

  5. The Role of Diffusion Media in Nitriding Process on Surface Layers Characteristics of AISI 4140 with and without Hard Chrome Coatings

    Directory of Open Access Journals (Sweden)

    K.A. Widi

    2016-09-01

    Full Text Available The surface layer characteristics of the AISI 4140 tool steel treated by nitriding gas before and after hard chrome plating utilizing pure nitrogen diffusion media (fluidized bed reactor and the without gas (muffle reactor has been studied experimentally. The result shows that nitriding substrate with hard chrome layers has nitrogen atoms concentration almost twice greater than that without hard chrome layers. After being given a hard chrome plating, nitriding on AISI 4140 steel generally has a nitrogen concentration of up to 4 times more than the substrate without hard chrome coating. Almost the entire specimen showed the highest concentration of N atoms in the area below the surface (hardening depth of 200 to 450 µm. N atoms diffusion depth profile has a correlation with hardening depth profile, especially on the specimens layered with hard chromium. The substrate without hard chrome plating tends to have higher surface hardness than the sub-surface. The results show that the effectiveness and efficiency of the gas nitriding diffusion process can be produced without the use of gas in the muffle reactor but the specimens must be hard chromium coated first. This phenomenon can be explained by the role of the passive layer formation that works as a barrier to keeps the spreading of N atoms concentrated in sub-surface areas.

  6. Proposed replacement and operation of the anhydrous hydrogen fluoride supply and fluidized-bed chemical processing systems at Building 9212, Y-12 Plant, Oak Ridge, Tennessee

    International Nuclear Information System (INIS)

    1995-09-01

    The US Department of Energy (DOE) proposes to replace the existing anhydrous hydrogen fluoride (AHF) supply and fluidized-bed reactor systems for the Weapons Grade Highly Enriched Uranium Chemical Recovery and Recycle Facility, Building 9212, which is located within the Y-12 Plant on DOE's Oak Ridge Reservation in Oak Ridge, Tennessee. The proposed replacement system would be based upon modern design criteria and safety analyses. The replacement AHF supply and distribution system equipment would be located on the existing Dock 8/8A at Building 9212. Utilities would be extended to the dock to service the process equipment. The following process equipment modules would be prefabricated for installation at the modified dock: an AHF cylinder enclosure, an AHF supply manifold and vaporizer module, an AHF sump tank and transfer skid, and an AHF supply off-gas scrubber assembly module. The fluidized-bed reactor system would be constructed in an area adjacent to the existing system in Building 9212. The replacement equipment would consist of a new reduction fluidized-bed reactor, a hydrofluorination fluidized-bed reactor, and associated air emission control equipment. The no-action alternative, which is the continued operation of the existing AHF supply and fluidized-bed reactor systems, was also evaluated

  7. Synthesis of TiC/W core–shell nanoparticles by precipitate-coating process

    International Nuclear Information System (INIS)

    Xia Min; Yan Qingzhi; Xu Lei; Zhu Lingxu; Guo Hongyan; Ge Changchun

    2012-01-01

    Graphical abstract: Well-dispersed titanium carbide/tungsten (TiC/W) core-shell nanoparticles with high-purity and uniform diameters were firstly synthesized by precipitate-coating process. Such unique process suggests a new method for preparing X/W (X refers the water-insoluble nanoparticles) core-shell nanoparticles with different cores. Abstract: Well-dispersed titanium carbide/tungsten (TiC/W) core–shell nanoparticles with high-purity and uniform diameters were firstly synthesized by precipitate-coating process. The as-synthesized nanoparticles were characterized by X-ray diffraction (XRD), Filed-emission scanning electron microscope (FESEM), Transmission electron microscopy (TEM), energy dispersive spectrum (EDS). Results revealed that the as-synthesized nanoparticles possess uniform diameters about 100 nm, and high purity. TEM and the corresponding FFT images demonstrate that TiC nanoparticles were well-encapsulated by W shells. Such unique process suggests a new method for preparing X/W (X refers the water-insoluble nanoparticles) core–shell nanoparticles with different cores.

  8. Mechanistic modelling of fluidized bed drying processes of wet porous granules

    DEFF Research Database (Denmark)

    Mortier, Séverine Thérèse F.C.; De Beer, Thomas; Gernaey, Krist

    2011-01-01

    depending on the geometry of the gas inlet, the gas velocity, characteristics of the particles, the dryer design, etc. Computational Fluid Dynamics (CFD) allows to model this behaviour. Moreover, turbulence can be modelled using several approaches: Reynolds-averaged Navier–Stokes Equations (RANS) or Large...... are powerful tools to gain process insight and eventually develop well-controlled processes. The level of detail embedded in such a model depends on the goal of the model. Several models have therefore been proposed in the literature and are reviewed here. The drying behaviour of one single granule, a porous...... particle, can be described using the continuum approach, the pore network modelling method and the shrinkage of the diameter of the wet core approach. As several granules dry at a drying rate dependent on the gas temperature, gas velocity, porosity, etc., the moisture content of a batch of granules...

  9. Organizational learning as a test-bed for business process reengineering

    DEFF Research Database (Denmark)

    Larsen, Michael Holm; Leinsdorff, Torben

    1998-01-01

    The fact that a company's learning ability may prevent strategic drift and the fact that many companies are undertaking BPR (business process reengineering) projects leads us to ask whether all these BPR activities promote organizational learning. Within this framework, we studied the extent...... of Enzyme Business, Novo Nordisk A/S. The result of the analysis is that a correlation between BPR and organizational learning has been established, i.e. the BPR elements: customer focus, process orientation, high level of ambition, clean sheet principle, performance measuring, the business system diamond...... to which BPR promotes organizational learning by focusing on the project group and the steering committee. This paper is based partly on a theoretical study of the significant characteristics of BPR and of organizational learning and partly on a field study carried out in cooperation with the business unit...

  10. The Influence of Process Equipment on the Properties of Suspension Plasma Sprayed Yttria-Stabilized Zirconia Coatings

    Science.gov (United States)

    Marr, Michael; Waldbillig, David; Kesler, Olivera

    2013-03-01

    Suspension plasma-sprayed YSZ coatings were deposited at lab-scale and production-type facilities to investigate the effect of process equipment on coating properties. The target application for these coatings is solid oxide fuel cell (SOFC) electrolytes; hence, dense microstructures with low permeability values were preferred. Both facilities had the same torch but different suspension feeding systems, torch robots, and substrate holders. The lab-scale facility had higher torch-substrate relative speeds compared with the production-type facility. On porous stainless steel substrates, permeabilities and microstructures were comparable for coatings from both facilities, and no segmentation cracks were observed. Coating permeability was further reduced by increasing substrate temperatures during deposition or reducing suspension feed rates. On SOFC cathode substrates, coatings made in the production-type facility had higher permeabilities and more segmentation cracks compared with coatings made in the lab-scale facility. Increased cracking in coatings from the production-type facility was likely caused mainly by its lower torch-substrate relative speed.

  11. High temperature fluidized bed zero valent iron process for flue gas nitrogen monoxide removal

    International Nuclear Information System (INIS)

    Cheng, C.Y.; Chen, S.S.; Tang, C.H.; Chang, Y.M.; Cheng, H.H.; Liu, H.L.

    2008-01-01

    Nitrogen oxides (NO x ) are generated from a variety of sources, and are critical components of photochemical smog. Zero valent iron (ZVI) has been used to remove NO x in a number of studies. The ZVI process requires no extra chemicals or catalysts. In this study, a fluidized ZVI process for removing NO x from flue gases was proposed. The study examined the effects of temperature, ZVI dosage and influent NO concentrations, and observed the kinetic effects between the fluidized ZVI and NO x . A life cycle analysis of the process was also provided. The parametric analysis was conducted in a series of column studies using a continuous emissions monitoring system. Minimum fluidization velocity equations were provided, and the drag coefficient was determined. Capacities of ZVI for NO removal at different temperatures were calculated. Results of the study suggested that temperature, influent concentrations, and flow rates all influenced kinetic coefficients. Different temperatures resulted in different rates of NO removal. It was concluded that between 673 K and 773 K, almost complete NO removals were achieved. 14 refs., 2 tabs., 9 figs

  12. Development of Radiation Processed Nano-Composite Blends and Nano-Coatings for Industrial Applications

    International Nuclear Information System (INIS)

    Dubey, K.A.; Kumar, Virendra; Bhardwaj, Yatender; Chaudhari, Chandrasekhar; Sarma, K.S.S.; Khader, Sheikh Abdul; Acharya, Satyanarayan

    2011-01-01

    Radiation processing of nanoparticle-filled polymer blends and coatings is expected to synergize the benefits of radiation processing and the flexibility of achieving various property combinations. High energy radiation can be utilized in a variety of ways to modify these systems. It can be used to crosslink the matrix, to compatibilize the blend components, to synthesize graft copolymer based compatibilizers, to improve interfacial bonding between the nanofiller/polymers or to freeze the morphology. Properties like flame retardency, permeability, abrasion resistance, biocompatibility and antibacterial activity can also be significantly affected by this composite approach. Due to the variety and quality of the product it promises, radiation processing of these mixed systems has been our core interest in the last few years. In the report, some of results on the radiation processing of SBR/EPDM blends and SBR/EPDM/MWNT nanocomposites are presented. (author)

  13. Material Evaluation and Process Optimization of CNT-Coated Polymer Powders for Selective Laser Sintering

    Directory of Open Access Journals (Sweden)

    Shangqin Yuan

    2016-10-01

    Full Text Available Multi-walled carbon nanotubes (CNTs as nano-reinforcements were introduced to facilitate the laser sintering process and enhance the thermal and mechanical properties of polymeric composites. A dual experimental-theoretical method was proposed to evaluate the processability and predict the process parameters of newly developed CNT-coated polyamide 12 (CNTs/PA12 powders. The thermal conductivity, melt viscosity, phase transition and temperature-dependent density and heat capacity of PA12 and CNTs/PA12 powders were characterized for material evaluation. The composite powders exhibited improved heat conduction and heat absorption compared with virgin polymer powders, and the stable sintering range of composite powders was extended and found to be favourable for the sintering process. The microstructures of sintered composites revealed that the CNTs remained at the powder boundaries and formed network architectures, which instantaneously induced the significant enhancements in tensile strength, elongation at break and toughness without sacrificing tensile modulus.

  14. Development of Radiation Processed Nano-Composite Blends and Nano-Coatings for Industrial Applications

    Energy Technology Data Exchange (ETDEWEB)

    Dubey, K. A.; Kumar, Virendra; Bhardwaj, Yatender; Chaudhari, Chandrasekhar; Sarma, K. S.S.; Khader, Sheikh Abdul; Acharya, Satyanarayan [Bhabha Atomic Research Centre, Trombay, Mumbai (India)

    2011-07-01

    Radiation processing of nanoparticle-filled polymer blends and coatings is expected to synergize the benefits of radiation processing and the flexibility of achieving various property combinations. High energy radiation can be utilized in a variety of ways to modify these systems. It can be used to crosslink the matrix, to compatibilize the blend components, to synthesize graft copolymer based compatibilizers, to improve interfacial bonding between the nanofiller/polymers or to freeze the morphology. Properties like flame retardency, permeability, abrasion resistance, biocompatibility and antibacterial activity can also be significantly affected by this composite approach. Due to the variety and quality of the product it promises, radiation processing of these mixed systems has been our core interest in the last few years. In the report, some of results on the radiation processing of SBR/EPDM blends and SBR/EPDM/MWNT nanocomposites are presented. (author)

  15. Two stage fluid bed-plasma gasification process for solid waste valorisation: Technical review and preliminary thermodynamic modelling of sulphur emissions

    International Nuclear Information System (INIS)

    Morrin, Shane; Lettieri, Paola; Chapman, Chris; Mazzei, Luca

    2012-01-01

    Highlights: ► We investigate sulphur during MSW gasification within a fluid bed-plasma process. ► We review the literature on the feed, sulphur and process principles therein. ► The need for research in this area was identified. ► We perform thermodynamic modelling of the fluid bed stage. ► Initial findings indicate the prominence of solid phase sulphur. - Abstract: Gasification of solid waste for energy has significant potential given an abundant feed supply and strong policy drivers. Nonetheless, significant ambiguities in the knowledge base are apparent. Consequently this study investigates sulphur mechanisms within a novel two stage fluid bed-plasma gasification process. This paper includes a detailed review of gasification and plasma fundamentals in relation to the specific process, along with insight on MSW based feedstock properties and sulphur pollutant therein. As a first step to understanding sulphur partitioning and speciation within the process, thermodynamic modelling of the fluid bed stage has been performed. Preliminary findings, supported by plant experience, indicate the prominence of solid phase sulphur species (as opposed to H 2 S) – Na and K based species in particular. Work is underway to further investigate and validate this.

  16. Development of processing procedures for advanced silicon solar cells. [antireflection coatings and short circuit currents

    Science.gov (United States)

    Scott-Monck, J. A.; Stella, P. M.; Avery, J. E.

    1975-01-01

    Ten ohm-cm silicon solar cells, 0.2 mm thick, were produced with short circuit current efficiencies up to thirteen percent and using a combination of recent technical advances. The cells were fabricated in conventional and wraparound contact configurations. Improvement in cell collection efficiency from both the short and long wavelengths region of the solar spectrum was obtained by coupling a shallow junction and an optically transparent antireflection coating with back surface field technology. Both boron diffusion and aluminum alloying techniques were evaluated for forming back surface field cells. The latter method is less complicated and is compatible with wraparound cell processing.

  17. Coating by the Cold Spray Process: a state of the art

    Directory of Open Access Journals (Sweden)

    Mario Guagliano

    2009-04-01

    Full Text Available A brief description of cold spray coating process is presented. This paper intends to review some the previous works which are mostly about the influences of the cold spray parameters, mostly the surface ofthe substrate, on the deposition efficiency (DE. Almost all the important parameters, with more focus on the roughness of the substrate, on increasing the DE are briefly studied; this review also includes a description of application of cold spray and of some important effect of this method on substrate properties.On this basis, some possible development in this field of research are drawn and discussed.

  18. Mathematical Modeling of the Sugar Cane Bagasse'Sprotein Enrichment Processes, in a Packed-Bed Bioreactor

    International Nuclear Information System (INIS)

    Julián-Ricardo, María Caridad; Ramos-Sánchez, Luís Beltrán; Gómez-Atanay, Angel Osvaldo

    2014-01-01

    The residues of the sugar industry have been used usually, natural or processed in the animal alimentation and have been developed a lot of investigations that are allowed obtain protein enrichment products by solid state fermentation (SSF). However, the technologies employed in the production have limitations that are restraining their commercialization. This investigation was directed to find solutions to the problems that are presented and was planted like objective: to obtain a mathematical model for the scale-up of the sugar cane bagasse´s protein enrichment process, using the Candida utilis yeast, in a packed-bed bioreactor. The experimental work was realized in a pilot plant that have an installation for the air accommodation that is supply for the bioreactor, with a temperature of 30 ºC and more than 95 % of relative humidity. Was used a mathematical model compose by a pseudohomogenous energy balance and the mass balances for the biomass overgrowth and the substrate consumption. The validation studies, was realized by the temperatures comparisons axially measure in 10 L and 100 L bioreactor and the temperatures calculated by simulation. The statistic treatment demonstrate that doesn´t exist big differences between the middle temperatures, for a confidence level of 95 %. The analysis realized to characterize the obtained product, allowed establish that it is accord to quality specifications of the protein enrichment feed. (author)

  19. The performance of a trickle-bed reactor packed with a Pt/SDBC catalyst mixture for the CECE process

    International Nuclear Information System (INIS)

    Paek, Seungwoo; Ahn, Do-Hee; Choi, Heui-Joo; Kim, Kwang-Rag; Lee, Minsoo; Yim, Sung-Paal; Chung, Hongsuk; Song, Kyu-Min; Sohn, Soon Hwan

    2007-01-01

    The combined electrolysis and catalytic exchange (CECE) process with a hydrophobic catalyst is a very effective method to remove small quantities of tritium from light or heavy wastewater streams because of its high separation factor and mild operating conditions. A hydrophobic platinum/styrene-divinyl benzene copolymer (Pt/SDBC) catalyst which was developed for the liquid-phase catalytic exchange (LPCE) column of the Wolsong tritium removal facility (WTRF) has been tested in a trickle bed reactor for the design of the CECE process. An experimental apparatus has been built for the testing of the catalyst at various temperatures and gas velocities. The catalyst column was packed with a mixture of a hydrophobic catalyst and a hydrophilic packing (Dixon gauze ring) to improve the liquid distribution and vapor/liquid transfer area. Many tests have been carried out at Korea Atomic Energy Research Institute (KAERI) to measure the activity of the catalyst, K y a (1 s -1 ), under various operating conditions. K y a increases with the hydrogen flow rates in the range of 0.4-1.6 m s -1 at STP. The height of the catalyst column was determined from these K y a values according to the reaction temperatures and hydrogen flow rates

  20. The performance of a trickle-bed reactor packed with a Pt/SDBC catalyst mixture for the CECE process

    Energy Technology Data Exchange (ETDEWEB)

    Paek, Seungwoo [Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yuseong-gu, Daejeon 305-353 (Korea, Republic of)], E-mail: swpaek@kaeri.re.kr; Ahn, Do-Hee; Choi, Heui-Joo; Kim, Kwang-Rag; Lee, Minsoo; Yim, Sung-Paal; Chung, Hongsuk [Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Song, Kyu-Min; Sohn, Soon Hwan [Korea Electric Power Research Institute, 103-16 Munji-dong, Yuseong-gu, Daejeon 305-380 (Korea, Republic of)

    2007-10-15

    The combined electrolysis and catalytic exchange (CECE) process with a hydrophobic catalyst is a very effective method to remove small quantities of tritium from light or heavy wastewater streams because of its high separation factor and mild operating conditions. A hydrophobic platinum/styrene-divinyl benzene copolymer (Pt/SDBC) catalyst which was developed for the liquid-phase catalytic exchange (LPCE) column of the Wolsong tritium removal facility (WTRF) has been tested in a trickle bed reactor for the design of the CECE process. An experimental apparatus has been built for the testing of the catalyst at various temperatures and gas velocities. The catalyst column was packed with a mixture of a hydrophobic catalyst and a hydrophilic packing (Dixon gauze ring) to improve the liquid distribution and vapor/liquid transfer area. Many tests have been carried out at Korea Atomic Energy Research Institute (KAERI) to measure the activity of the catalyst, K{sub y}a (1 s{sup -1}), under various operating conditions. K{sub y}a increases with the hydrogen flow rates in the range of 0.4-1.6 m s{sup -1} at STP. The height of the catalyst column was determined from these K{sub y}a values according to the reaction temperatures and hydrogen flow rates.

  1. Real-Time Signal Processing for Multiantenna Systems: Algorithms, Optimization, and Implementation on an Experimental Test-Bed

    Directory of Open Access Journals (Sweden)

    Haustein Thomas

    2006-01-01

    Full Text Available A recently realized concept of a reconfigurable hardware test-bed suitable for real-time mobile communication with multiple antennas is presented in this paper. We discuss the reasons and prerequisites for real-time capable MIMO transmission systems which may allow channel adaptive transmission to increase link stability and data throughput. We describe a concept of an efficient implementation of MIMO signal processing using FPGAs and DSPs. We focus on some basic linear and nonlinear MIMO detection and precoding algorithms and their optimization for a DSP target, and a few principal steps for computational performance enhancement are outlined. An experimental verification of several real-time MIMO transmission schemes at high data rates in a typical office scenario is presented and results on the achieved BER and throughput performance are given. The different transmission schemes used either channel state information at both sides of the link or at one side only (transmitter or receiver. Spectral efficiencies of more than 20 bits/s/Hz and a throughput of more than 150 Mbps were shown with a single-carrier transmission. The experimental results clearly show the feasibility of real-time high data rate MIMO techniques with state-of-the-art hardware and that more sophisticated baseband signal processing will be an essential part of future communication systems. A discussion on implementation challenges towards future wireless communication systems supporting higher data rates (1 Gbps and beyond or high mobility concludes the paper.

  2. Process engineering and optimization of glycerol separation in a packed-bed reactor for enzymatic biodiesel production.

    Science.gov (United States)

    Hama, Shinji; Tamalampudi, Sriappareddy; Yoshida, Ayumi; Tamadani, Naoki; Kuratani, Nobuyuki; Noda, Hideo; Fukuda, Hideki; Kondo, Akihiko

    2011-11-01

    A process model for efficient glycerol separation during methanolysis in an enzymatic packed-bed reactor (PBR) was developed. A theoretical glycerol removal efficiency from the reaction mixture containing over 30% methyl esters was achieved at a high flow rate of 540 ml/h. To facilitate a stable operation of the PBR system, a batch reaction prior to continuous methanolysis was conducted using oils with different acid values and immobilized lipases pretreated with methyl esters. The reaction system successfully attained the methyl ester content of over 30% along with reduced viscosity and water content. Furthermore, to obtain a high methyl ester content above 96% continuously, long-term lipase stability was confirmed by operating a bench-scale PBR system for 550 h, in which the intermediates containing methyl esters and residual glycerides were fed into the enzyme-packed columns connected in series. Therefore, the developed process model is considered useful for industrial biodiesel production. Copyright © 2011 Elsevier Ltd. All rights reserved.

  3. Demonstration of array eddy current technology for real-time monitoring of laser powder bed fusion additive manufacturing process

    Science.gov (United States)

    Todorov, Evgueni; Boulware, Paul; Gaah, Kingsley

    2018-03-01

    Nondestructive evaluation (NDE) at various fabrication stages is required to assure quality of feedstock and solid builds. Industry efforts are shifting towards solutions that can provide real-time monitoring of additive manufacturing (AM) fabrication process layer-by-layer while the component is being built to reduce or eliminate dependence on post-process inspection. Array eddy current (AEC), electromagnetic NDE technique was developed and implemented to directly scan the component without physical contact with the powder and fused layer surfaces at elevated temperatures inside a LPBF chamber. The technique can detect discontinuities, surface irregularities, and undesirable metallurgical phase transformations in magnetic and nonmagnetic conductive materials used for laser fusion. The AEC hardware and software were integrated with the L-PBF test bed. Two layer-by-layer tests of Inconel 625 coupons with AM built discontinuities and lack of fusion were conducted inside the L-PBF chamber. The AEC technology demonstrated excellent sensitivity to seeded, natural surface, and near-surface-embedded discontinuities, while also detecting surface topography. The data was acquired and imaged in a layer-by-layer sequence demonstrating the real-time monitoring capabilities of this new technology.

  4. MeCrAl coatings obtained by arc PVD and pack cementation processes on nickel base superalloys

    International Nuclear Information System (INIS)

    Swadzba, L.; Maciejny, A.; Formanek, B.; Mendala, B.

    1997-01-01

    The paper presents the results of researches on obtaining and structure of high temperature resistance coatings on superalloys. The coatings were deposited on nickel and nickel base superalloys in two stages. During the first stage, the NiCr and NiCrHf coatings were obtained by arc-PVD method. Basic technology, bias, arc current, rotation, parameters of deposition of NiCr and MeCrHf coatings were defined. The high efficiency of deposition of both single and two sources was observed. The targets were made by vacuum melting and machining. An influence of targets chemical composition on coating structure and chemical coatings composition was described. The second stage was made by pack cementation HTLA (high temperature low activity) on 1323 K chromoaluminizing process. These arc-PVD and diffusion (pack cementation) connected processes permitted to obtain MeCrAl and MeCrAlHf type of coatings. The morphology, structure and microchemical composition were characterized by scanning electron microscopy, X-ray microanalysis, energy dispersive X-ray spectroscopy and X-ray diffraction methods. (orig.)

  5. The effect of thermal history on microstructure of Er_2O_3 coating layer prepared by MOCVD process

    International Nuclear Information System (INIS)

    Tanaka, Masaki; Takezawa, Makoto; Hishinuma, Yoshimitsu; Tanaka, Teruya; Muroga, Takeo; Ikeno, Susumu; Lee, Seungwon; Matsuda, Kenji

    2016-01-01

    Er_2O_3 is a high potential candidate material for tritium permeation barrier and electrical insulator coating for advanced breeding blanket systems with liquid metal or molten-salt types. Recently, Hishinuma et al. reported to form homogeneous Er_2O_3 coating layer on the inner surface of metal pipe using Metal Organic Chemical Vapor Deposition (MOCVD) process. In this study, the influence of thermal history on microstructure of Er_2O_3 coating layer on stainless steel 316 (SUS 316) substrate by MOCVD process was investigated using SEM, TEM and XRD. The ring and net shape selected-area electron diffraction (SAED) patterns of Er_2O_3 coating were obtained each SUS substrates, revealed that homogeneous Er_2O_3 coating had been formed on SUS substrate diffraction patterns. Close inspection of SEM images of the surface on the Er_2O_3 coating before and after thermal cycling up to 700degC in argon atmosphere, it is confirmed that the Er_2O_3 particles were refined by thermal history. The column-like Er_2O_3 grains were promoted to change to granular structure by thermal history. >From the cross-sectional plane of TEM observations, the formation of interlayer between Er_2O_3 coating and SUS substrate was also confirmed. (author)

  6. Influence of Bondcoat Spray Process on Lifetime of Suspension Plasma-Sprayed Thermal Barrier Coatings

    Science.gov (United States)

    Gupta, M.; Markocsan, N.; Li, X.-H.; Östergren, L.

    2018-01-01

    Development of thermal barrier coatings (TBCs) manufactured by suspension plasma spraying (SPS) is of high commercial interest as SPS has been shown capable of producing highly porous columnar microstructures similar to the conventionally used electron beam-physical vapor deposition. However, lifetime of SPS coatings needs to be improved further to be used in commercial applications. The bondcoat microstructure as well as topcoat-bondcoat interface topography affects the TBC lifetime significantly. The objective of this work was to investigate the influence of different bondcoat deposition processes for SPS topcoats. In this work, a NiCoCrAlY bondcoat deposited by high velocity air fuel (HVAF) was compared to commercial vacuum plasma-sprayed NiCoCrAlY and PtAl diffusion bondcoats. All bondcoat variations were prepared with and without grit blasting the bondcoat surface. SPS was used to deposit the topcoats on all samples using the same spray parameters. Lifetime of these samples was examined by thermal cyclic fatigue testing. Isothermal heat treatment was performed to study bondcoat oxidation over time. The effect of bondcoat deposition process and interface topography on lifetime in each case has been discussed. The results show that HVAF could be a suitable process for bondcoat deposition in SPS TBCs.

  7. Optimizing Compliance and Thermal Conductivity of Plasma Sprayed Thermal Barrier Coatings via Controlled Powders and Processing Strategies

    Science.gov (United States)

    Tan, Yang; Srinivasan, Vasudevan; Nakamura, Toshio; Sampath, Sanjay; Bertrand, Pierre; Bertrand, Ghislaine

    2012-09-01

    The properties and performance of plasma-sprayed thermal barrier coatings (TBCs) are strongly dependent on the microstructural defects, which are affected by starting powder morphology and processing conditions. Of particular interest is the use of hollow powders which not only allow for efficient melting of zirconia ceramics but also produce lower conductivity and more compliant coatings. Typical industrial hollow spray powders have an assortment of densities resulting in masking potential advantages of the hollow morphology. In this study, we have conducted process mapping strategies using a novel uniform shell thickness hollow powder to control the defect microstructure and properties. Correlations among coating properties, microstructure, and processing reveal feasibility to produce highly compliant and low conductivity TBC through a combination of optimized feedstock and processing conditions. The results are presented through the framework of process maps establishing correlations among process, microstructure, and properties and providing opportunities for optimization of TBCs.

  8. Electron beam irradiating process for rendering rough or topographically irregular surface substrates smooth; and coated substrates produced thereby

    International Nuclear Information System (INIS)

    Nablo, S.V.

    1979-01-01

    This disclosure involves a novel process for instantaneous electron-beam curing of very thin low viscosity, solventless coating upon rough, irregular or textured surfaces of a substrate such as paper or the like. Through rather critical timing and energy adjustment procedures, the coating firmly adheres to the surface before the coating can conform to the roughness or texture contour or substantially penetrate into the surface. By this method a solidified very smooth outer surface is provided for the substrate that is particularly used for metalization and other finished layerings. (author)

  9. On-line monitoring of glucose and/or lactate in a fermentation process using an expanded micro-bed flow injection analyser.

    Science.gov (United States)

    Nandakumar, M P; Lali, A M; Mattiasson, B

    1999-01-01

    A novel flow injection biosensor system for monitoring fermentation processes has been developed using an expanded micro bed as the enzyme reactor. An expanded bed reactor is capable of handling a mobile phase containing suspended matter like cells and cell debris. Thus, while the analyte is free to interact with the adsorbent, the suspended particulate matter passes through unhindered. With the use of a scaled down expanded bed in the flow injection analysis (FIA) system, it was possible to analyse samples directly from a fermentor without the pretreatment otherwise required to extract the analyte or remove the suspended cells. This technique, therefore, provides a means to determine the true concentrations of the metabolites in a fermentor, with more ease than possible with other techniques. Glucose oxidase immobilised on STREAMLINE was used to measure glucose concentration in a suspension of dead yeast cells. There was no interference from the cell particles even at high cell densities such as 15 gm dry weight per litre. The assay time was about 6 min. Accuracy and reproducibility of the system was found to be good. In another scheme, lactate oxidase was covalently coupled to STREAMLINE for expanded bed operation. With the on-line expanded micro bed FIA it was possible to follow the fermentation with Lactobacillus casei.

  10. Deposition behavior of colloid in filtration process through glass beads packed bed

    International Nuclear Information System (INIS)

    Chinju, Hirofumi; Nagasaki, Shinya; Tanaka, Satoru; Tanaka, Tadao; Takebe, Shinichi; Ogawa, Hiromichi

    1999-01-01

    We investigated the deposition behavior in colloid transport through porous media by conducting column experiments and batch experiments using polystyrene latex particles and spherical glass beads. The conclusion of this present work are summarized as follows: (1) The comparison between the results of the batch and the column experiments indicated that the deposition was enhanced in the column experiments compared with the batch experiments due to particles trapped by the effect of slow field. (2) Colloid BTCs showed three different stages of deposition which can be characterized by the different rate of the change in the C/C O . Three stages can be explained by the existence of large area of weak deposition sites and small area of strong deposition sites on the collector surfaces. (3) The amount of deposited particles until the beginning of the third stage was larger for lower flow velocity. (4) The results of the column experiments revealed that breakthrough behavior of colloidal particles of the second run after back wash process is affected by remaining particles on collector surfaces. (J.P.N.)

  11. Thermal degradation process of poly (alpha-methylstyrene) microspheres coated with glow discharge polymer

    International Nuclear Information System (INIS)

    Zhang Zhanwen; Huang Yong; Tang Yongjian; Li Bo; Chen Sufen; He Zhibing

    2009-01-01

    Glow discharge polymer (GDP) shell was made by the decomposable mandrel technique using poly(alpha-methylstyrene) (PAMS) mandrel. The PAMS degradation rate and the GDP shell surface morphology at different equilibrium temperatures were investigated. Degradation rate was calculated from weight variation of PAMS before and after pyrolysis process. Experiment results indicate that the degradation rate decreases at the fixed equilibrium temperature and graded temperature can improve the rate. The degradation process has an effect on the GDP shell properties. The PAMS doesn't molten to flow liquid during degradation. But the degradation can reduce surface finish of GDP coatings. The GDP shell deffects are the result of the PAMS degradiation process. (authors)

  12. Using multiple bed load measurements: Toward the identification of bed dilation and contraction in gravel-bed rivers

    Science.gov (United States)

    Marquis, G. A.; Roy, A. G.

    2012-02-01

    This study examines bed load transport processes in a small gravel-bed river (Béard Creek, Québec) using three complementary methods: bed elevation changes between successive floods, bed activity surveys using tags inserted into the bed, and bed load transport rates from bed load traps. The analysis of 20 flood events capable of mobilizing bed material led to the identification of divergent results among the methods. In particular, bed elevation changes were not consistent with the bed activity surveys. In many cases, bed elevation changes were significant (1 to 2 times the D50) even if the bed surface had not been activated during the flood, leading to the identification of processes of bed dilation and contraction that occurred over 10% to 40% of the bed surface. These dynamics of the river bed prevent accurate derivation of bed load transport rates from topographic changes, especially for low magnitude floods. This paper discusses the mechanisms that could explain the dilation and contraction of particles within the bed and their implications in fluvial dynamics. Bed contraction seems to be the result of the winnowing of the fine sediments under very low gravel transport. Bed dilation seems to occur on patches of the bed at the threshold of motion where various processes such as fine sediment infiltration lead to the maintenance of a larger sediment framework volume. Both processes are also influenced by flood history and the initial local bed state and in turn may have a significant impact on sediment transport and morphological changes in gravel-bed rivers.

  13. Estimation of magnetic relaxation property for CVD processed YBCO-coated conductors

    International Nuclear Information System (INIS)

    Takahashi, Y.; Kiuchi, M.; Otabe, E.S.; Matsushita, T.; Shikimachi, K.; Watanabe, T.; Kashima, N.; Nagaya, S.

    2010-01-01

    Ion Beam Assist Deposition/Chemical Vapor Deposition(IBAD/CVD)-processed YBCO-coated conductors with high critical current density J c at high magnetic fields are expected to be applied to superconducting equipments such as superconducting magnetic energy storage (SMES). For application to superconducting magnet in SMES one of the most important properties for superconductors is the relaxation property of superconducting current. In this paper, the relaxation property is investigated for IBAD/CVD-processed YBCO-coated conductors of the superconducting layer in the range of 0.18-0.90 μm. This property can be quantitatively characterized by the apparent pinning potential, U 0 *. It is found that U 0 * takes a smaller value due to the two-dimensional pinning mechanism at high magnetic fields for conductor with thinner superconducting layer. Although U 0 * decreases with increasing thickness at low magnetic fields at 20 K, it increases at high magnetic fields. The results are theoretically explained by the model of the flux creep and flow based on the dimensionality of flux pinning. Scaling analysis is examined for the dependence of U 0 * on the magnetic field, temperature and the layer thickness.

  14. [Emission characteristics and safety evaluation of volatile organic compounds in manufacturing processes of automotive coatings].

    Science.gov (United States)

    Zeng, Pei-Yuan; Li, Jian-Jun; Liao, Dong-Qi; Tu, Xiang; Xu, Mei-Ying; Sun, Guo-Ping

    2013-12-01

    Emission characteristics of volatile organic compounds (VOCs) were investigated in an automotive coating manufacturing enterprise. Air samples were taken from eight different manufacturing areas in three workshops, and the species of VOCs and their concentrations were measured by gas chromatography-mass spectrometry (GC-MS). Safety evaluation was also conducted by comparing the concentration of VOCs with the permissible concentration-short term exposure limit (PC-STEL) regulated by the Ministry of Health. The results showed that fifteen VOCs were detected in the indoor air of the automotive coatings workshop, including benzene, toluene, ethylbenzene, xylene, ethyl acetate, butyl acetate, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, trimethylbenzene and ethylene glycol monobutyl ether, Their concentrations widely ranged from 0.51 to 593.14 mg x m(-3). The concentrations of TVOCs were significantly different among different manufacturing processes. Even in the same manufacturing process, the concentrations of each component measured at different times were also greatly different. The predominant VOCs of indoor air in the workshop were identified to be ethylbenzene and butyl acetate. The concentrations of most VOCs exceeded the occupational exposure limits, so the corresponding control measures should be taken to protect the health of the workers.

  15. Analysis of orientation patterns in Olduvai Bed I assemblages using GIS techniques: implications for site formation processes.

    Science.gov (United States)

    Benito-Calvo, Alfonso; de la Torre, Ignacio

    2011-07-01

    Mary Leakey's excavations at Olduvai Beds I and II provided an unparalleled wealth of data on the archaeology of the early Pleistocene. We have been able to obtain axial orientations of the Bed I bone and stone tools by applying GIS methods to the site plans contained in the Olduvai Volume 3 monograph (Leakey, 1971). Our analysis indicates that the Bed I assemblages show preferred orientations, probably caused by natural agents such as water disturbance. These results, based on new GIS techniques applied to paleoanthropological studies, have important implications for the understanding of the formative agents of Olduvai sites and the behavioral meaning of the bone and lithic accumulations in Bed I. Copyright © 2011 Elsevier Ltd. All rights reserved.

  16. Simulation assessment of continuous simulating moving bed chromatography process with partial feed and new strategy with partial feed

    Directory of Open Access Journals (Sweden)

    H. Khan

    2009-09-01

    Full Text Available Partial Feed simulating moving bed (SMB has proved to be more efficient in binary separation performance (purity, recovery, productivity because of its two additional degrees of freedom, namely feed length and feed time, as compared to classical SMB process. The binary separation of dextran T6 and fructose with linear isotherm is modeled with Aspen Chromatography simulator in a four zone SMB with one column per zone for both normal-feed and Partial Feed. Increase in number of feed length and feed time in the cycle plays a very important role in the separation performance with Partial Feed. In addition, the effect of mode of operation (early or late introduction of increase in number of feed length in the cycle on product purity and recovery is also investigated. Furthermore, the binary separation system is designed with the safety margin method and the optimum operating parameters for simulation are calculated with triangle theory. Finally, a new strategy with Partial Feed is developed, showing improved separation performance relative to the basic four-zone SMB with regard to extract stream purity and recovery. The results of the proposed study can served as a useful summary of Partial Feed operation.

  17. Implementation of quality by design approach in manufacturing process optimization of dry granulated, immediate release, coated tablets - a case study.

    Science.gov (United States)

    Teżyk, Michał; Jakubowska, Emilia; Milanowski, Bartłomiej; Lulek, Janina

    2017-10-01

    The aim of this study was to optimize the process of tablets compression and identification of film-coating critical process parameters (CPPs) affecting critical quality attributes (CQAs) using quality by design (QbD) approach. Design of experiment (DOE) and regression methods were employed to investigate hardness, disintegration time, and thickness of uncoated tablets depending on slugging and tableting compression force (CPPs). Plackett-Burman experimental design was applied to identify critical coating process parameters among selected ones that is: drying and preheating time, atomization air pressure, spray rate, air volume, inlet air temperature, and drum pressure that may influence the hardness and disintegration time of coated tablets. As a result of the research, design space was established to facilitate an in-depth understanding of existing relationship between CPPs and CQAs of intermediate product (uncoated tablets). Screening revealed that spray rate and inlet air temperature are two most important factors that affect the hardness of coated tablets. Simultaneously, none of the tested coating factors have influence on disintegration time. The observation was confirmed by conducting film coating of pilot size batches.

  18. A Scale-up Approach for Film Coating Process Based on Surface Roughness as the Critical Quality Attribute.

    Science.gov (United States)

    Yoshino, Hiroyuki; Hara, Yuko; Dohi, Masafumi; Yamashita, Kazunari; Hakomori, Tadashi; Kimura, Shin-Ichiro; Iwao, Yasunori; Itai, Shigeru

    2018-04-01

    Scale-up approaches for film coating process have been established for each type of film coating equipment from thermodynamic and mechanical analyses for several decades. The objective of the present study was to establish a versatile scale-up approach for film coating process applicable to commercial production that is based on critical quality attribute (CQA) using the Quality by Design (QbD) approach and is independent of the equipment used. Experiments on a pilot scale using the Design of Experiment (DoE) approach were performed to find a suitable CQA from surface roughness, contact angle, color difference, and coating film properties by terahertz spectroscopy. Surface roughness was determined to be a suitable CQA from a quantitative appearance evaluation. When surface roughness was fixed as the CQA, the water content of the film-coated tablets was determined to be the critical material attribute (CMA), a parameter that does not depend on scale or equipment. Finally, to verify the scale-up approach determined from the pilot scale, experiments on a commercial scale were performed. The good correlation between the surface roughness (CQA) and the water content (CMA) identified at the pilot scale was also retained at the commercial scale, indicating that our proposed method should be useful as a scale-up approach for film coating process.

  19. Surface Modification of Solution-Processed ZrO2 Films through Double Coating for Pentacene Thin-Film Transistors

    Science.gov (United States)

    Kwon, Jin-Hyuk; Bae, Jin-Hyuk; Lee, Hyeonju; Park, Jaehoon

    2018-03-01

    We report the modification of surface properties of solution-processed zirconium oxide (ZrO2) dielectric films achieved by using double-coating process. It is proven that the surface properties of the ZrO2 film are modified through the double-coating process; the surface roughness decreases and the surface energy increases. The present surface modification of the ZrO2 film contributes to an increase in grain size of the pentacene film, thereby increasing the field-effect mobility and decreasing the threshold voltage of the pentacene thin-film transistors (TFTs) having the ZrO2 gate dielectric. Herein, the molecular orientation of pentacene film is also studied based on the results of contact angle and X-ray diffraction measurements. Pentacene molecules on the double-coated ZrO2 film are found to be more tilted than those on the single-coated ZrO2 film, which is attributed to the surface modification of the ZrO2 film. However, no significant differences are observed in insulating properties between the single-and the double-coated ZrO2 dielectric films. Consequently, the characteristic improvements of the pentacene TFTs with the double-coated ZrO2 gate dielectric film can be understood through the increase in pentacene grain size and the reduction in grain boundary density.

  20. Polyacrylonitrile nanofibers coated with silver nanoparticles using a modified coaxial electrospinning process

    Directory of Open Access Journals (Sweden)

    Yu DG

    2012-11-01

    Full Text Available Deng-Guang Yu,1 Jie Zhou,2 Nicholas P Chatterton,3 Ying Li,1 Jing Huang,2 Xia Wang11School of Materials Science and Engineering, University of Shanghai for Science and Technology, Shanghai, People's Republic of China; 2School of Life Sciences, East China Normal University, Shanghai, People's Republic of China; 3Faculty of Life Sciences, London Metropolitan University, London, United KingdomBackground: The objective of this investigation was to develop a new class of antibacterial material in the form of nanofibers coated with silver nanoparticles (AgNPs using a modified coaxial electrospinning approach. Through manipulation of the distribution on the surface of nanofibers, the antibacterial effect of Ag can be improved substantially.Methods: Using polyacrylonitrile (PAN as the filament-forming polymer matrix, an electrospinnable PAN solution was prepared as the core fluid. A silver nitrate (AgNO3 solution was exploited as sheath fluid to carry out the modified coaxial electrospinning process under varied sheath-to-core flow rate ratios.Results: Scanning electron microscopy and transmission electron microscopy demonstrated that the sheath AgNO3 solution can take a role in reducing the nanofibers' diameters significantly, a sheath-to-core flow rate ratio of 0.1 and 0.2 resulting in PAN nanofibers with diameters of 380 ± 110 nm and 230 ± 70 nm respectively. AgNPs are well distributed on the surface of PAN nanofibers. The antibacterial experiments demonstrated that these nanofibers show strong antimicrobial activities against Bacillus subtilis Wb800, and Escherichia coli dh5α.Conclusion: Coaxial electrospinning with AgNO3 solution as sheath fluid not only facilitates the electrospinning process, providing nanofibers with reduced diameters, but also allows functionalization of the nanofibers through coating with functional ingredients, effectively ensuring that the active antibacterial component is on the surface of the material, which leads to

  1. Batch statistical process control of a fluid bed granulation process using in-line spatial filter velocimetry and product temperature measurements.

    Science.gov (United States)

    Burggraeve, A; Van den Kerkhof, T; Hellings, M; Remon, J P; Vervaet, C; De Beer, T

    2011-04-18

    Fluid bed granulation is a batch process, which is characterized by the processing of raw materials for a predefined period of time, consisting of a fixed spraying phase and a subsequent drying period. The present study shows the multivariate statistical modeling and control of a fluid bed granulation process based on in-line particle size distribution (PSD) measurements (using spatial filter velocimetry) combined with continuous product temperature registration using a partial least squares (PLS) approach. Via the continuous in-line monitoring of the PSD and product temperature during granulation of various reference batches, a statistical batch model was developed allowing the real-time evaluation and acceptance or rejection of future batches. Continuously monitored PSD and product temperature process data of 10 reference batches (X-data) were used to develop a reference batch PLS model, regressing the X-data versus the batch process time (Y-data). Two PLS components captured 98.8% of the variation in the X-data block. Score control charts in which the average batch trajectory and upper and lower control limits are displayed were developed. Next, these control charts were used to monitor 4 new test batches in real-time and to immediately detect any deviations from the expected batch trajectory. By real-time evaluation of new batches using the developed control charts and by computation of contribution plots of deviating process behavior at a certain time point, batch losses or reprocessing can be prevented. Immediately after batch completion, all PSD and product temperature information (i.e., a batch progress fingerprint) was used to estimate some granule properties (density and flowability) at an early stage, which can improve batch release time. Individual PLS models relating the computed scores (X) of the reference PLS model (based on the 10 reference batches) and the density, respectively, flowabililty as Y-matrix, were developed. The scores of the 4 test

  2. A comparative study of charcoal gasification in two types of spouted bed reactors

    International Nuclear Information System (INIS)

    Abdul Salam, P.; Bhattacharya, S.C.

    2006-01-01

    Gasification is considered to be a favourable method for converting a solid fuel into a more versatile gaseous fuel. Performance of a gasifier depends on the design of the gasifier, type of fuel used and air flow rate, etc. The applications of spouted bed for a variety of processes such as drying, coating, pyrolysis, gasification and combustion have been reported. Gasification of solid fuels in a spouted bed, which has certain potential advantages over other fluid bed configurations, appears to be an under-exploited technique so far. Central jet distributors are the most commonly used in the experimental studies that has been reported in the literature. Circular slit distributor is a new concept. This paper presents results of a comparative experimental study on air gasification of charcoal in central jet and circular slit inert sand spouted beds. The experiments were carried for an equivalence ratio of 0.25. The effect of spouting velocity and type of the distributor on the gasification performance were discussed. The steady state dense bed temperature varied between 979 and 1183 deg C for central jet spouted bed and between 964 and 1235 deg C for circular slit spouted bed. At higher spouting velocities, the gasification efficiency of the circular slit spouted bed was slightly more compared with that of central jet spouted bed

  3. Non-Vacuum Processed Polymer Composite Antireflection Coating Films for Silicon Solar Cells

    Directory of Open Access Journals (Sweden)

    Abdullah Uzum

    2016-08-01

    Full Text Available A non-vacuum processing method for preparing polymer-based ZrO2/TiO2 multilayer structure antireflection coating (ARC films for crystalline silicon solar cells by spin coating is introduced. Initially, ZrO2, TiO2 and surface deactivated-TiO2 (SD-TiO2 based films were examined separately and the effect of photocatalytic properties of TiO2 film on the reflectivity on silicon surface was investigated. Degradation of the reflectance performance with increasing reflectivity of up to 2% in the ultraviolet region was confirmed. No significant change of the reflectance was observed when utilizing SD-TiO2 and ZrO2 films. Average reflectance (between 300 nm–1100 nm of the silicon surface coated with optimized polymer-based ZrO2 single or ZrO2/SD-TiO2 multilayer composite films was decreased down to 6.5% and 5.5%, respectively. Improvement of photocurrent density (Jsc and conversion efficiency (η of fabricated silicon solar cells owing to the ZrO2/SD-TiO2 multilayer ARC could be confirmed. The photovoltaic properties of Jsc, the open-circuit photo voltage (VOC, the fill factor (FF, and the η were 31.42 mA cm−2, 575 mV, 71.5% and 12.91%. Efficiency of the solar cells was improved by the ZrO2-polymer/SD-TiO2 polymer ARC composite layer by a factor of 0.8% with an increase of Jsc (2.07 mA cm−2 compared to those of fabricated without the ARC.

  4. Application of edible coating with starch and carvacrol in minimally processed pumpkin.

    Science.gov (United States)

    Santos, Adriele R; da Silva, Alex F; Amaral, Viviane C S; Ribeiro, Alessandra B; de Abreu Filho, Benicio A; Mikcha, Jane M G

    2016-04-01

    The present study evaluated the effect of an edible coating of cassava starch and carvacrol in minimally processed pumpkin (MPP). The minimal inhibitory concentration (MIC) of carvacrol against Escherichia coli, Salmonella enterica serotype Typhimurium, Aeromonas hydrophila, and Staphylococcus aureus was determined. The edible coating that contained carvacrol at the MIC and 2 × MIC was applied to MPP, and effects were evaluated with regard to the survival of experimentally inoculated bacteria and autochthonous microflora in MPP. Total titratable acidity, pH, weight loss, and soluble solids over 7 days of storage under refrigeration was also analyzed. MIC of carvacrol was 312 μg/ml. Carvacrol at the MIC reduced the counts of E. coli and S. Typhimurium by approximately 5 log CFU/g. A. hydrophila was reduced by approximately 8 log CFU/g, and S. aureus was reduced by approximately 2 log CFU/g on the seventh day of storage. Carvacrol at the 2 × MIC completely inhibited all isolates on the first day of Storage. coliforms at 35 °C and 45 °C were not detected (< 3 MPN/g) with either treatment on all days of shelf life. The treatment groups exhibited a reduction of approximately 2 log CFU/g in psychrotrophic counts compared with controls on the last day of storage. Yeast and mold were not detected with either treatment over the same period. The addition of carvacrol did not affect total titratable acidity, pH, or soluble solids and improved weight loss. The edible coating of cassava starch with carvacrol may be an interesting approach to improve the safety and microbiological quality of MPP.

  5. Low temperature circulating fluidized bed gasification and co-gasification of municipal sewage sludge. Part 1: Process performance and gas product characterization

    DEFF Research Database (Denmark)

    Thomsen, Tobias Pape; Sárossy, Zsuzsa; Gøbel, Benny

    2017-01-01

    Results from five experimental campaigns with Low Temperature Circulating Fluidized Bed (LT-CFB) gasification of straw and/or municipal sewage sludge (MSS) from three different Danish municipal waste water treatment plants in pilot and demonstration scale are analyzed and compared. The gasification...... process is characterized with respect to process stability, process performance and gas product characteristics. All experimental campaigns were conducted at maximum temperatures below 750°C, with air equivalence ratios around 0.12 and with pure silica sand as start-up bed material. A total of 8600kg...... particles in the system. Co-gasification of MSS with sufficient amounts of cereal straw was found to be an effective way to mitigate these issues as well as eliminate thermal MSS drying requirements. Characterization of gas products and process performance showed that even though gas composition varied...

  6. Large area SiC coating technology of RBSC for semiconductor processing component

    Energy Technology Data Exchange (ETDEWEB)

    Park, Ji Yeon; Kim, Weon Ju

    2001-06-01

    As the semiconductor process is developed for the larger area wafer and the larger-scale integration, the processing fixtures are required to have excellent mechanical and high temperature properties. This highlights the importance of silicon carbide-based materials as a substitute for quartz-based susceptors. In this study, SiC coating technology on reaction sintered (RS) SiC with thickness variation of +/- 10% within a diameter of 8 inch by low pressure chemical vapor deposition has been developed for making a plate type SiC fixture such as heater, baffle, etc., with a diameter of 12 inch. Additionally, a state of art on fabrication technology and products of the current commercial SiC fixtures has been described.

  7. Large area SiC coating technology of RBSC for semiconductor processing component

    International Nuclear Information System (INIS)

    Park, Ji Yeon; Kim, Weon Ju

    2001-06-01

    As the semiconductor process is developed for the larger area wafer and the larger-scale integration, the processing fixtures are required to have excellent mechanical and high temperature properties. This highlights the importance of silicon carbide-based materials as a substitute for quartz-based susceptors. In this study, SiC coating technology on reaction sintered (RS) SiC with thickness variation of +/- 10% within a diameter of 8 inch by low pressure chemical vapor deposition has been developed for making a plate type SiC fixture such as heater, baffle, etc., with a diameter of 12 inch. Additionally, a state of art on fabrication technology and products of the current commercial SiC fixtures has been described

  8. Seed defective reduction in automotive Electro-Deposition Coating Process of truck cabin

    Science.gov (United States)

    Sonthilug, Aekkalag; Chutima, Parames

    2018-02-01

    The case study company is one of players in Thailand’s Automotive Industry who manufacturing truck and bus for both domestic and international market. This research focuses on a product quality problem about seed defects occurred in the Electro-Deposition Coating Process of truck cabin. The 5-phase of Six Sigma methodology including D-Define, M-Measure, A-Analyze, I-Improve, and C-Control is applied to this research to identify root causes of problem for setting new parameters of each significant factor. After the improvement, seed defects in this process is reduced from 9,178 defects per unit to 876 defects per unit (90% improvement)

  9. Influence of substrate geometry on ion-plasma coating deposition process

    International Nuclear Information System (INIS)

    Khoroshikh, V.M.; Leonov, S.A.; Belous, V.A.

    2008-01-01

    Influence of substrate geometry on the feature of Ti vacuum arc plasma streams condensation process in presence of N 2 or Ar in a discharge ambient were investigated. Character of gas pressure and substrate potential influence on deposition rate is conditioned the competitive processes of condensation and sputtering, and also presence of double electric layer on a border plasma-substrate. Influence of potential on deposition rate especially strongly shows up for cylindrical substrates of small size. For such substrates it was found substantial (approximately in 4 times) growth of deposition rate at the increasing of negative potential from 100 to 700 V when nitrogen pressure is ∼0,3...2,5 Pa. Possibility of droplet-free coating deposition the substrate backs and in discharge ambient, being outside area of cathode direct visibility is shown

  10. Molybdenum plasma spray powder, process for producing said powder, and coating made therefrom

    International Nuclear Information System (INIS)

    Lafferty, W.D.; Cheney, R.F.; Pierce, R.H.

    1979-01-01

    Plasma spray powders of molybdenum particles containing 0.5 to 15 weight percent oxygen and obtained by reacting molybdenum particles with oxygen or oxides in a plasma, form plasma spray coatings exhibiting hardness comparable to flame sprayed coatings formed from molybdenum wire and plasma coatings of molybdenum powders. Such oxygen rich molybdenum powders may be used to form wear resistant coatings, such as for piston rings. (author)

  11. TOPICAL REVIEW Warm spraying—a novel coating process based on high-velocity impact of solid particles

    Directory of Open Access Journals (Sweden)

    Seiji Kuroda et al

    2008-01-01

    Full Text Available In recent years, coating processes based on the impact of high-velocity solid particles such as cold spraying and aerosol deposition have been developed and attracting much industrial attention. A novel coating process called 'warm spraying' has been developed, in which coatings are formed by the high-velocity impact of solid powder particles heated to appropriate temperatures below the melting point of the powder material. The advantages of such process are as follows: (1 the critical velocity needed to form a coating can be significantly lowered by heating, (2 the degradation of feedstock powder such as oxidation can be significantly controlled compared with conventional thermal spraying where powder is molten, and (3 various coating structures can be realized from porous to dense ones by controlling the temperature and velocity of the particles. The principles and characteristics of this new process are discussed in light of other existing spray processes such as high-velocity oxy-fuel spraying and cold spraying. The gas dynamics of particle heating and acceleration by the spraying apparatus as well as the high-velocity impact phenomena of powder particles are discussed in detail. Several examples of depositing heat sensitive materials such as titanium, metallic glass, WC–Co cermet and polymers are described with potential industrial applications.

  12. Moving-bed: a stable and rapidly recovering process; El sistema de biomasa fija sobre lecho movil: un proceso estable y de rapida recuperacion

    Energy Technology Data Exchange (ETDEWEB)

    Velasco Munguira, A.; Jorda Llona, J. R.; Farre Solsona, C.; Cortacans Torre, J. A.

    2005-07-01

    A moving-bed biofilm process is presented for the treatment of soft drink factory outlet. Once the system has been stabilized regarding oxygen, nutrient addition and pH control, the process goes on up to a 95% and over 98% reduction of COD and BOD, respectively, rapidly recovering from toxic shacks. Sludge production is larger than expected due to a higher yield of bacteria growing on a sugar-rich influent. (Author) 4 refs.

  13. Material-Process-Performance Relationships for Roll-to-Roll Coated PEM Electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Mauger, Scott; Neyerlin, K.C.; Stickel, Jonathan; Ulsh, Michael; More, Karren; Wood, David

    2017-04-26

    Roll-to-roll (R2R) coating is the most economical and highest throughput method for producing fuel cell electrodes. R2R coating encompasses many different methodologies to create uniform films on a moving web substrate. Here we explore two coating methods, gravure and slot die, to understand the impacts of each on film uniformity and performance.

  14. A new method to quantify fluidized bed agglomeration in the combustion of biomass fuels

    Energy Technology Data Exchange (ETDEWEB)

    Oehman, M. [Umeaa Univ. (Sweden). Dept. of Chemistry

    1997-12-31

    The present licentiate thesis is a summary and discussion of four papers, dealing with the development, evaluation and use of a new method to quantify bed agglomeration tendencies for biomass fuels. An increased utilization of biomass related fuels has many environmental benefits, but also requires careful studies of potential new problems associated with these fuels such as bed agglomeration/defluidization during combustion and gasification in fluidized beds. From a thorough literature survey, no suitable methods to determine bed agglomeration tendencies of different fuels, fuel combinations or fuels with additives appeared to be available. It therefore seemed of considerable interest to develop a new method for the quantification of fluidized bed agglomeration tendencies for different fuels. A bench scale fluidized bed reactor (5 kW), specially designed to obtain a homogeneous isothermal bed temperature, is used. The method is based on controlled increase of the bed temperature by applying external heat to the primary air and to the bed section walls. The initial agglomeration temperature is determined by on- or off-line principal component analysis of the variations in measured bed temperatures and differential pressures. Samples of ash and bed material for evaluation of agglomeration mechanisms may also be collected throughout the operation. To determine potential effects of all the process related variables on the determined fuel specific bed agglomeration temperature, an extensive sensitivity analysis was performed according to a statistical experimental design. The results showed that the process variables had only relatively small effects on the agglomeration temperature, which could be determined to 899 deg C with a reproducibility of {+-} 5 deg C (STD). The inaccuracy was determined to be {+-} 30 deg C (STD). The method was also used to study the mechanism of both bed agglomeration using two biomass fuels and prevention of bed agglomeration by co

  15. Fluidized Bed Biodenitrification Process

    National Research Council Canada - National Science Library

    Wendt, T. M; Heider, Jr., P. F; Kaplan, A. M

    1978-01-01

    .... Nitrate reduction efficiency with the conical column was excellent using either conventional alcohol carbon/energy sources or less conventional dairy whey and sugar beet molasses carbon/energy sources...

  16. Evolution processes of the corrosion behavior and structural characteristics of plasma electrolytic oxidation coatings on AZ31 magnesium alloy

    Science.gov (United States)

    Chen, Dong; Wang, Ruiqiang; Huang, Zhiquan; Wu, Yekang; Zhang, Yi; Wu, Guorui; Li, Dalong; Guo, Changhong; Jiang, Guirong; Yu, Shengxue; Shen, Dejiu; Nash, Philip

    2018-03-01

    Evolution processes of the corrosion behavior and structural characteristics of the plasma electrolytic oxidation (PEO) coated AZ31 magnesium alloy were investigated by using scanning electron microscope (SEM) equipped with energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), potentio-dynamic polarization curves and electrochemical impedance spectroscopy (EIS) measurements. Detached coating samples were fabricated by an electrochemical method and more details of the internal micro-structure of coatings were clearly observed on the fractured cross-section morphologies of the samples compared to general polished cross-section morphologies. Evolution mechanisms of the coating corrosion behavior in relation to the evolution of micro-structural characteristics were discussed in detail.

  17. Construction of a sputtering reactor for the coating and processing of monolithic U-Mo nuclear fuel

    International Nuclear Information System (INIS)

    Schmid, Wolfgang

    2011-01-01

    In the presented thesis sputter deposition was used for the first time to coat monolithic U-Mo nuclear fuel foils with diffusion inhibitive materials. The intention of these coatings is to prevent the formation of an interdiffusion layer between U-Mo and Al cladding during the use of the fuel. A small sputtering reactor was built, in which the method was tested and processing parameters were investigated. In parallel a larger sputtering reactor was constructed, that allows to coat full size monolithic U-Mo nuclear fuel foils and was used to test an industrial application of the technique. As a result a method based on sputter deposition and erosion can be presented, that allows to clean as well as to coat the surface of monolithic U-Mo nuclear fuel foils in excellent quality. It can be included at any time into the manufacturing chain for U-Mo fuel elements, which is currently being developed.

  18. Coating technologies in the nuclear industry

    International Nuclear Information System (INIS)

    Kaae, J.L.

    1993-01-01

    Metallic, ceramic, and organic coatings are so commonly used in modern industry that virtually everyone can name several applications in which coatings are employed. Thus, it is no surprise that coating technologies are widely employed in the nuclear industry. Some of these technologies utilize processes that are mature and well developed, and others utilize processes that are new and state of the art. In this paper, five generic coating processes that include almost all vapor deposition processes are described, and then applications of each of these processes for deposition of specific materials in nuclear applications are described. These latter selections, of course, are very subjective, and others will be able to name other applications. Because of their wide range of application, coating technologies are considered to be national critical technologies. The generic coating processes that cover almost all vapor deposition technologies are as follows: (1) stationary substrate chemical vapor deposition; (2) fluidized bed chemical vapor deposition; (3) plasma-assisted chemical deposition; (4) sputtering; (5) evaporation

  19. Development of HA/Ag-NPs Composite Coating from Green Process for Hip Applications.

    Science.gov (United States)

    Lozoya-Rodríguez, Denisse A; de Lima, Renata; Fraceto, Leonardo F; Ledezma Pérez, Antonio; Bazaldua Domínguez, Mercedes; Gómez Batres, Roberto; Reyes Rojas, Armando; Orozco Carmona, Víctor

    2017-08-08

    In the present study, biological hydroxyapatite (HA) was obtained from bovine bones through a thermal process. A total of 0% and 1% of silver nanoparticles (Ag-NPs) synthesized from Opuntia ficus (nopal) were added to the biological hydroxyapatite coatings using an atmospheric plasma spray (APS) on a Ti6Al4V substrate. Following this, its antimicrobial efficiency was evaluated against the following bacterial strains: Escherichia coli , Staphylococcus aureus , and Pseudomonas aeruginosa . This was conducted according to the Japanese Industrial Standard (JIS) Z2801:2000 "Antimicrobial Product-Test for Antimicrobial Activity and Efficacy". Scanning electron microscopy (SEM) showed that the silver nanoparticles (Ag-NPs) were evenly distributed on the coating surface. Energy dispersive X-ray spectroscopy (EDX) shows that apatite deposition occurs on a daily basis, maintaining a Ca/P rate between 2.12 and 1.45. Biocompatibility properties were evaluated with osteoblast-like cells (MC3T3-E1) by single-cell gel electrophoresis assay and Tali image cytometry.

  20. TiO2-coated mesoporous carbon: conventional vs. microwave-annealing process.

    Science.gov (United States)

    Coromelci-Pastravanu, Cristina; Ignat, Maria; Popovici, Evelini; Harabagiu, Valeria

    2014-08-15

    The study of coating mesoporous carbon materials with titanium oxide nanoparticles is now becoming a promising and challenging area of research. To optimize the use of carbon materials in various applications, it is necessary to attach functional groups or other nanostructures to their surface. The combination of the distinctive properties of mesoporous carbon materials and titanium oxide is expected to be applied in field emission displays, nanoelectronic devices, novel catalysts, and polymer or ceramic reinforcement. But, their synthesis is still largely based on conventional techniques, such as wet impregnation followed by chemical reduction of the metal nanoparticle precursors, which takes time and money. The thermal heating based techniques are time consuming and often lack control of particle size and morphology. Hence, since there is a growing interest in microwave technology, an alternative way of power input into chemical reactions through dielectric heating is the use of microwaves. This work is focused on the advantages of microwave-assisted synthesis of TiO2-coated mesoporous carbon over conventional thermal heating method. The reviewed studies showed that the microwave-assisted synthesis of such composites allows processes to be completed within a shorter reaction time allowing the nanoparticles formation with superior properties than that obtained by conventional method. Copyright © 2014 Elsevier B.V. All rights reserved.

  1. Standard Test Method for Mechanical Hydrogen Embrittlement Evaluation of Plating/Coating Processes and Service Environments

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This test method describes mechanical test methods and defines acceptance criteria for coating and plating processes that can cause hydrogen embrittlement in steels. Subsequent exposure to chemicals encountered in service environments, such as fluids, cleaning treatments or maintenance chemicals that come in contact with the plated/coated or bare surface of the steel, can also be evaluated. 1.2 This test method is not intended to measure the relative susceptibility of different steels. The relative susceptibility of different materials to hydrogen embrittlement may be determined in accordance with Test Method F1459 and Test Method F1624. 1.3 This test method specifies the use of air melted AISI E4340 steel per SAE AMS-S-5000 (formerly MIL-S-5000) heat treated to 260 – 280 ksi (pounds per square inch x 1000) as the baseline. This combination of alloy and heat treat level has been used for many years and a large database has been accumulated in the aerospace industry on its specific response to exposure...

  2. Optimization of nanoparticulate indium tin oxide slurries for the manufacture of ultra-thin indium tin oxide coatings with the slot-die coating process

    International Nuclear Information System (INIS)

    Wegener, M.; Riess, K.; Roosen, A.

    2016-01-01

    This paper deals with the optimization of colloidal processing to achieve suitable nanoparticulate indium tin oxide (ITO) slurries for the production of sub-μm-thin ITO coatings with the slot die coating process. For application in printed electronics these ITO coatings, which are composite films consisting of nanoparticulate ITO and a polymeric binder, should offer high flexibility, transparency and electrical conductivity. To preserve their flexibility, the composite films are not subject to any heat treatment, instead they are used as deposited and dried. To achieve very good transparency and electrical conductivity at the same time, the slurries must exhibit excellent dispersivity to result in a dense particle packing during film formation and drying. To reduce materials costs, films with thicknesses of several 100 nm are of interest. Therefore, the slot-die technique was applied as a fast, pre-dosing technique to produce sub-μm-thin ITO/binder composite films. The resulting ITO/binder films were characterized with regard to their key properties such as total transmission and specific electrical resistance. With the colloidal optimization of ethanol- and water-based nanoparticulate ITO slurries using PVP and PVB as binders, it was possible to achieve films of 250 nm in thickness exhibiting high total transmission of ∝ 93 % and a low specific electrical resistance of ∝ 10 Ω.cm.

  3. Optimization of nanoparticulate indium tin oxide slurries for the manufacture of ultra-thin indium tin oxide coatings with the slot-die coating process

    Energy Technology Data Exchange (ETDEWEB)

    Wegener, M.; Riess, K.; Roosen, A. [Erlangen-Nuremberg Univ., Erlangen (Germany). Dept. of Materials Science, Glass and Ceramics

    2016-07-01

    This paper deals with the optimization of colloidal processing to achieve suitable nanoparticulate indium tin oxide (ITO) slurries for the production of sub-μm-thin ITO coatings with the slot die coating process. For application in printed electronics these ITO coatings, which are composite films consisting of nanoparticulate ITO and a polymeric binder, should offer high flexibility, transparency and electrical conductivity. To preserve their flexibility, the composite films are not subject to any heat treatment, instead they are used as deposited and dried. To achieve very good transparency and electrical conductivity at the same time, the slurries must exhibit excellent dispersivity to result in a dense particle packing during film formation and drying. To reduce materials costs, films with thicknesses of several 100 nm are of interest. Therefore, the slot-die technique was applied as a fast, pre-dosing technique to produce sub-μm-thin ITO/binder composite films. The resulting ITO/binder films were characterized with regard to their key properties such as total transmission and specific electrical resistance. With the colloidal optimization of ethanol- and water-based nanoparticulate ITO slurries using PVP and PVB as binders, it was possible to achieve films of 250 nm in thickness exhibiting high total transmission of ∝ 93 % and a low specific electrical resistance of ∝ 10 Ω.cm.

  4. Extubation process in bed-ridden elderly intensive care patients receiving inspiratory muscle training: a randomized clinical trial.

    Science.gov (United States)

    Cader, Samária Ali; de Souza Vale, Rodrigo Gomes; Zamora, Victor Emmanuel; Costa, Claudia Henrique; Dantas, Estélio Henrique Martin

    2012-01-01

    The purpose of this study was to evaluate the extubation process in bed-ridden elderly intensive care patients receiving inspiratory muscle training (IMT) and identify predictors of successful weaning. Twenty-eight elderly intubated patients in an intensive care unit were randomly assigned to an experimental group (n = 14) that received conventional physiotherapy plus IMT with a Threshold IMT(®) device or to a control group (n = 14) that received only conventional physiotherapy. The experimental protocol for muscle training consisted of an initial load of 30% maximum inspiratory pressure, which was increased by 10% daily. The training was administered for 5 minutes, twice daily, 7 days a week, with supplemental oxygen from the beginning of weaning until extubation. Successful extubation was defined by the ventilation time measurement with noninvasive positive pressure. A vacuum manometer was used for measurement of maximum inspiratory pressure, and the patients' Tobin index values were measured using a ventilometer. The maximum inspiratory pressure increased significantly (by 7 cm H(2)O, 95% confidence interval [CI] 4-10), and the Tobin index decreased significantly (by 16 breaths/ min/L, 95% CI -26 to 6) in the experimental group compared with the control group. The Chi-squared distribution did not indicate a significant difference in weaning success between the groups (χ(2) = 1.47; P = 0.20). However, a comparison of noninvasive positive pressure time dependence indicated a significantly lower value for the experimental group (P = 0.0001; 95% CI 13.08-18.06). The receiver-operating characteristic curve showed an area beneath the curve of 0.877 ± 0.06 for the Tobin index and 0.845 ± 0.07 for maximum inspiratory pressure. The IMT intervention significantly increased maximum inspiratory pressure and significantly reduced the Tobin index; both measures are considered to be good extubation indices. IMT was associated with a reduction in noninvasive positive

  5. PRODUCTION OF MEDIUM-CHAIN ACYLGLYCEROLS BY LIPASE ESTERIFICATION IN PACKED BED REACTOR: PROCESS OPTIMIZATION BY RESPONSE SURFACE METHODOLOGY

    Directory of Open Access Journals (Sweden)

    ZANARIAH MOHD DOM

    2014-06-01

    Full Text Available Medium-chain acylglycerols (or glycerides are formed of mono-, di- and triacylglycerol classes. In this study, an alternative method to produce MCA from esterifying palm oil fatty acid distillate (PFAD with the presence of oil palm mesocarp lipase (OPML which is a plant-sourced lipase and PFAD is also cheap by-product is developed in a packed bed reactor. The production of medium-chain acylglycerols (MCA by lipase-catalysed esterification of palm oil fatty acid distillate with glycerol are optimize in order to determine the factors that have significant effects on the reaction condition and high yield of MCA. Response surface methodology (RSM was applied to optimize the reaction conditions. The reaction conditions, namely, the reaction time (30-240 min, enzyme load (0.5-1.5 kg, silica gel load (0.2-1.0 kg, and solvent amount (200-600 vol/wt. Reaction time, enzyme loading and solvent amount strongly effect MCA synthesis (p0.05 influence on MCA yield. Best-fitting models were successfully established for MCA yield (R 2 =0.9133. The optimum MCA yield were 75% from the predicted value and 75.4% from the experimental data for 6 kg enzyme loading, a reaction time of 135min and a solvent amount of 350 vol/wt at 65ºC reaction temperature. Verification of experimental results under optimized reaction conditions were conducted, and the results agreed well with the predicted range. Esterification products (mono-, di- and triacylglycerol from the PBR were identified using Thin Layer Chromatography method. The chromatograms showed the successful fractionation of esterified products in this alternative method of process esterification.

  6. Process for the production of radiation curable coating compositions containing microcapsules

    International Nuclear Information System (INIS)

    Lee, Y.; Shackle, D.R.

    1979-01-01

    A process for producing a radiation curable coating composition containing microcapsules comprises the steps of preparing a dispersion of substantially discrete microcapsules in a continuous phase, the continuous phase comprising a liquid volatile solvent, preparing a liquid radiation curable suspending medium, the liquid radiation curable suspending medium comprising one or more ethylenically unsaturated organic compounds having at least one terminal ethylenic group per molecule, mixing the dispersion of substantially discrete microcapsules in the continuous phase and the liquid radiation curable suspending medium with turbulent agitation to form an intimate mixture of the dispersion of microcapsules and the liquid radiation curable suspending medium, and applying heat and vacuum to the mixture, while maintaining the agitation, until the liquid volatile solvent is substantially removed from the mixture to form a dispersion of substantially discrete microcapsules in the liquid radiation curable suspending medium. The heat is applied to maintain the mixture at a temperature above the boiling point of the volatile solvent at the vacuum level

  7. Catalytic behaviors of ruthenium dioxide films deposited on ferroelectrics substrates, by spin coating process

    International Nuclear Information System (INIS)

    Khachane, M.; Nowakowski, P.; Villain, S.; Gavarri, J.R.; Muller, Ch.; Elaatmani, M.; Outzourhite, A.; Luk'yanchuk, I.; Zegzouti, A.; Daoud, M.

    2007-01-01

    Catalytic ruthenium dioxide films were deposited by spin-coating process on ferroelectric films mainly constituted of SrBi 2 Ta 2 O 9 (SBT) and Ba 2 NaNb 5 O 15 (BNN) phases. After thermal treatment under air, these ferroelectric-catalytic systems were characterized by X-ray diffraction and scanning electron microscopy (SEM). SEM images showed that RuO 2 film morphology depended on substrate nature. A study of CH 4 conversion into CO 2 and H 2 O was carried out using these catalytic-ferroelectric multilayers: the conversion was analyzed from Fourier transform infrared (FTIR) spectroscopy, at various temperatures. Improved catalytic properties were observed for RuO 2 films deposited on BNN oxide layer

  8. Impacts of friction stir processing on irradiation effects in vacuum-plasma-spray coated tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Ozawa, Kazumi, E-mail: ozawa.kazumi@jaea.go.jp [Fusion Research and Development Directorate, Japan Atomic Energy Agency, 2-166 Obuchi-Omotedate, Rokkasho, Aomori 039-3212 (Japan); Tanigawa, Hiroyasu [Fusion Research and Development Directorate, Japan Atomic Energy Agency, 2-166 Obuchi-Omotedate, Rokkasho, Aomori 039-3212 (Japan); Morisada, Yoshiaki; Fujii, Hidetoshi [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2015-10-15

    In order to examine the impacts of friction stir processing (FSP) on irradiation effects in vacuum-plasma-spray (VPS) coated tungsten (W), nano indentation hardness was evaluated of three kinds of W materials after self-ion-irradiation to 5.0–5.4 dpa at 500 and 800 °C. The VPS-FSP clearly got grains refined and isotropic compared to bulk-W and the as-VPS-W. Nano indentation hardness remains unchanged for the as-VPS-W and VPS-FSP × 2-W irradiated to 5.4 dpa at 500 °C and it decreased from 1 dpa at 800 °C, while typical irradiation induced hardening was observed for the bulk-W irradiated at 500 °C.

  9. Superparamagnetism in carbon-coated Co particles produced by the Kratschmer carbon arc process

    Science.gov (United States)

    McHenry, M. E.; Majetich, S. A.; Artman, J. O.; Degraef, M.; Staley, S. W.

    1994-04-01

    A process based on the Kratschmer-Huffman carbon arc method of preparing fullerenes has been used to generate carbon-coated cobalt and cobalt carbide nanocrystallites. Magnetic nanocrystallites are extracted from the soot with a gradient field technique. For Co/C composites, structural characterization by x-ray diffraction and high-resolution transmission electron microscopy reveals the presence of a fcc Co phase, graphite, and a minority Co2C phase. The majority of Co nanocrystals exists as nominally spherical particles, 0.5-5 nm in radius. Hysteretic and temperature-dependent magnetic response, in randomly and magnetically aligned powder samples frozen in epoxy reveals fine-particle magnetism associated with monodomain Co particles. The magnetization exhibits a unique functional dependence on H/T, and hysteresis below a blocking temperature, TB~=160 K. Below TB, the temperature dependence of the coercivity is given by Hc=Hci[1-(T/TB)1/2], with Hci~=450 Oe.

  10. Remediation of acid mine drainage at the friendship hill national historic site with a pulsed limestone bed process

    Science.gov (United States)

    Sibrell, P.L.; Watten, B.; Boone, T.; ,

    2003-01-01

    A new process utilizing pulsed fluidized limestone beds was tested for the remediation of acid mine drainage at the Friendship Hill National Historic Site, in southwestern Pennsylvania. A 230 liter-per-minute treatment system was constructed and operated over a fourteen-month period from June 2000 through September 2001. Over this period of time, 50,000 metric tons of limestone were used to treat 50 million liters of water. The influent water pH was 2.5 and acidity was 1000 mg/L as CaCO3. Despite the high potential for armoring at the site, effluent pH during normal plant operation ranged from 5.7 to 7.8 and averaged 6.8. As a result of the high influent acidity, sufficient CO2 was generated and recycled to provide a net alkaline discharge with about 50 mg/L as CaCO3 alkalinity. Additions of commercial CO2 increased effluent alkalinity to as high as 300 mg/L, and could be a useful process management tool for transient high flows or acidities. Metal removal rates were 95% for aluminum (60 mg/L in influent), 50 to 90% for iron (Fe), depending on the ratio of ferrous to ferric iron, which varied seasonally (200 mg/L in influent), and iron and Mn removal was incomplete because of the high pH required for precipitation of these species. Iron removal could be improved by increased aeration following neutralization, and Mn removal could be effected by a post treatment passive settling/oxidation pond. Metal hydroxide sludges were settled in settling tanks, and then hauled from the site for aesthetic purposes. Over 450 metric tons of sludge were removed from the water over the life of the project. The dried sludge was tested by the Toxicity Characteristics Leaching Protocol (TCLP) and was found to be non-hazardous. Treatment costs were $43,000 per year and $1.08 per m 3, but could be decreased to $22,000 and $0.51 per m3 by decreasing labor use and by onsite sludge handling. These results confirm the utility of the new process in treatment of acid impaired waters that were

  11. Remediation of acid mine drainage at the friendship hill national historic site with a pulsed limestone bed process

    Science.gov (United States)

    Sibrell, P.L.; Watten, B.; Boone, T.; ,

    2003-01-01

    A new process utilizing pulsed fluidized limestone beds was tested for the remediation of acid mine drainage at the Friendship Hill National Historic Site, in southwestern Pennsylvania. A 230 liter-per-minute treatment system was constructed and operated over a fourteen-month period from June 2000 through September 2001. Over this period of time, 50,000 metric tons of limestone were used to treat 50 million liters of water. The influent water pH was 2.5 and acidity was 1000 mg/L as CaCO3. Despite the high potential for armoring at the site, effluent pH during normal plant operation ranged from 5.7 to 7.8 and averaged 6.8. As a result of the high influent acidity, sufficient CO2 was generated and recycled to provide a net alkaline discharge with about 50 mg/L as CaCO3 alkalinity. Additions of commercial CO2 increased effluent alkalinity to as high as 300 mg/L, and could be a useful process management tool for transient high flows or acidities. Metal removal rates were 95% for aluminum (60 mg/L in influent), 50 to 90% for iron (Fe), depending on the ratio of ferrous to ferric iron, which varied seasonally (200 mg/L in influent), and treatment passive settling/oxidation pond. Metal hydroxide sludges were settled in settling tanks, and then hauled from the site for aesthetic purposes. Over 450 metric tons of sludge were removed from the water over the life of the project. The dried sludge was tested by the Toxicity Characteristics Leaching Protocol (TCLP) and was found to be non-hazardous. Treatment costs were $43,000 per year and $1.08 per m 3, but could be decreased to $22,000 and $0.51 per m3 by decreasing labor use and by onsite sludge handling. These results confirm the utility of the new process in treatment of acid impaired waters that were previously not amenable to low cost limestone treatment.

  12. Finite element modelling of process-integrated powder coating by radial axial rolling of rings

    International Nuclear Information System (INIS)

    Frischkorn, J.; Kebriaei, R.; Reese, S.; Moll, H.; Theisen, W.; Husmann, T.; Meier, H.

    2011-01-01

    The process-integrated powder coating by radial axial rolling of rings represents a new hybrid production technique applied in the manufacturing of large ring-shaped work pieces with functional layers. It is thought to break some limitations that come along with the hot isostatic pressing (HIP) which is used nowadays to apply the powdery layer material onto the rolled substrate ring. Within the new process the compaction of the layer material is integrated into the ring rolling and HIP becomes dispensable. Following this approach the rolling of such compound rings brings up some new challenges. The volume of a solid ring stays nearly constant during the rolling. This behaviour can be exploited to determine the infeed of the rollers needed to reach the desired ring shape. Since volume consistency cannot be guaranteed for the rolling of a compound ring the choice of appropriate infeed of the rollers is still an open question. This paper deals with the finite element (FE) simulation of this new process. First, the material model that is used to describe the compaction of the layer material is shortly reviewed. The main focus of the paper is then put on a parameterized FE ring rolling model that incorporates a control system in order to stabilize the process. Also the differences in the behaviour during the rolling stage between a compound and a solid ring will be discussed by means of simulation results.

  13. Utility of Recycled Bedding for Laboratory Rodents

    OpenAIRE

    Miyamoto, Toru; Li, Zhixia; Kibushi, Tomomi; Okano, Shinya; Yamasaki, Nakamichi; Kasai, Noriyuki

    2009-01-01

    Animal facilities generate a large amount of used bedding containing excrement as medical waste. We developed a recycling system for used bedding that involves soft hydrothermal processing. In this study, we examined the effects of bedding type on growth, hematologic and serum biochemical values, and organ weights of female and male mice reared on either recycled or fresh bedding from 3 to 33 wk of age. Neither growth nor physiology differed between mice housed on recycled bedding compared wi...

  14. Visualization of bed material movement in a simulated fluidized bed heat exchanger by neutron radiography

    International Nuclear Information System (INIS)

    Umekawa, Hisashi; Ozawa, Mamoru; Takenaka, Nobuyuki; Matsubayashi, Masahito

    1999-01-01

    The bulk movement of fluidized bed material was visualized by neutron radiography by introducing tracers into the bed materials. The simulated fluidized bed consisted of aluminum plates, and the bed material was sand of 99.7% SiO 2 (mean diameter: 0.218 mm, density: 2555 kg/m 3 ). Both materials were almost transparent to neutrons. Then the sand was colored by the contamination of the sand coated by CdSO 4 . Tracer particles of about 2 mm diameter were made by the B 4 C, bonded by the vinyl resin. The tracer was about ten times as large as the particle of fluidized bed material, but the traceability was enough to observe the bed-material bulk movement owing to the large effective viscosity of the fluidized bed. The visualized images indicated that the bubbles and/or wakes were important mechanism of the behavior of the fluidized bed movement

  15. Effect of nano-particulate sol-gel coatings on the oxidation resistance of high-strength steel alloys during the press-hardening process

    Energy Technology Data Exchange (ETDEWEB)

    Yekehtaz, M.; Benfer, S.; Fuerbeth, W. [DECHEMA-Forschungsinstitut, Theodor-Heuss-Allee 25, D-60486 Frankfurt am Main (Germany); Klesen, C.; Bleck, W. [Institut fuer Eisenhuettenkunde der RWTH Aachen, Intzestrasse 1, D-52072 Aachen (Germany)

    2012-10-15

    The need for lighter constructional materials in automotive industries has increased the use of high-strength steel alloys. To enhance passenger's safety press hardening may be applied to steel parts. However, as the steel parts are heated up to 950 C during this process they have to be protected by some kind of coating against the intense oxide formation usually taking place. As the coating systems used so far all have certain disadvantages in this work the ability of nano-particulate thin coatings obtained by the sol-gel process to improve the oxidation resistance of 22MnB5 steel is investigated. The coatings obtained from three sols containing lithium aluminum silicate and potassium aluminum silicate showed the best performance against oxidation. The structural properties of the coating materials were characterized using different methods like XRD and differential thermal analysis. Comparison of the oxidation rate constants proved the ability of the coatings to protect against oxidation at temperatures up to 800 C. Press-hardening experiments in combination with investigations on the thermal shock resistance of the coated samples also showed the ability of the coatings to stay intact during press hardening with only slight spalling of the coatings in the bending areas. The absence of any secondary intermetallic phases and layer residues during laser beam welding experiments on coated samples proves the suitability of the nano-particulate coatings for further industrial processing. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  16. On suitability of novel fluidised bed technique for separation of metallic powders during commercial powder metallurgical processing

    NARCIS (Netherlands)

    Ritherdon, J; Dechsiri, C; Jones, AR; Hoffmann, AC; Wright, IG

    Experiments have been performed to test the efficiency with which a novel fluidised bed technique could separate different metallic powders in terms of size and density. The overall aim was to assess the potential of this technique for the commercial separation of defective powder fractions from

  17. Development of coatings for ultrasonic additive manufacturing sonotrode using laser direct metal deposition process

    Energy Technology Data Exchange (ETDEWEB)

    Niyanth S, Niyanth [ORNL; Dehoff, Ryan R [ORNL; Jordan, Brian H [ORNL; Babu, Sudarsanam Suresh [ORNL

    2016-10-01

    ORNL partnered with Fabrisonic, LLC to develop galling resistant hard facing coatings on sonotrodes used to fabricate 3D printed materials using ultrasonic additive manufacturing. The development and deployment of a coated sonotrode is expected to push the existing state of the art to facilitate the solidstate additive manufacturing of hard steels and titanium alloys. To this effect a structurally amorphous stainless steel material and cobalt chrome material were deposited on the sonotrode material. Both the deposits showed good adhesion to the substrate. The coatings made using the structurally amorphous steel materials showed cracking during the initial trials and cracking was eliminated by deposition on a preheated substrate. Both the coatings show hardness in excess of 600 HVN. Thus the phase 1 of this project has been used to identify suitable materials to use to coat the sonotrode. Despite the fact that successful deposits were obtained, the coatings need to be evaluated by performing detailed galling tests at various temperatures. In addition field tests are also necessary to test the stability of these coatings in a high cycle ultrasonic vibration mode. If awarded, phase 2 of the project would be used to optimize the composition of the deposit material to maximize galling resistance. The industrial partner would then use the coated sonotrode to fabricate builds made of austenitic stainless steel to test the viability of using a coated sonotrode.

  18. Minimizing resputtering of Pt-coated microspheres in a batch magnetron sputtering process

    International Nuclear Information System (INIS)

    Plake, A.L.

    1981-01-01

    Preventing DT loss from glass microspheres being smoothly coated with PT is needed during fabrication of laser fusion targets. Evidence indicates that the increase of substrate temperature due to resputtering will cause DT loss. Resputtering will prevent a smooth and uniform coating on these glass microspheres (140 μm in diameter). This paper reviews the method that was developed to find a set of coating conditions to minimize the DT loss, and still be able to produce thick smooth Pt coated glass microspheres

  19. Comparative of the Tribological Performance of Hydraulic Cylinders Coated by the Process of Thermal Spray HVOF and Hard Chrome Plating

    Directory of Open Access Journals (Sweden)

    R.M. Castro

    2014-03-01

    Full Text Available Due to the necessity of obtaining a surface that is resistant to wear and oxidation, hydraulic cylinders are typically coated with hard chrome through the process of electroplating process. However, this type of coating shows an increase of the area to support sealing elements, which interferes directly in the lubrication of the rod, causing damage to the seal components and bringing oil leakage. Another disadvantage in using the electroplated hard chromium process is the presence of high level hexavalent chromium Cr+6 which is not only carcinogenic, but also extremely contaminating to the environment. Currently, the alternative process of high-speed thermal spraying (HVOF - High Velocity Oxy-Fuel, uses composite materials (metal-ceramic possessing low wear rates. Research has shown that some mechanical properties are changed positively with the thermal spray process in industrial applications. It is evident that a coating based on WC has upper characteristics as: wear resistance, low friction coefficient, with respect to hard chrome coatings. These characteristics were analyzed by optical microscopy, roughness measurements and wear test.

  20. Effect of Coating Parameters of the Buffer Layer on the Shape Ratio of TRISO-Coated Particles

    International Nuclear Information System (INIS)

    KIm, Weon Ju; Park, Jong Hoon; Park, Ji Yeon; Lee, Young Woo; Chang, Jong Hwa

    2005-01-01

    Fuel for high temperature gas-cooled reactors (HTGR's) consists of TRISO-coated particles. Fluidized bed chemical vapor deposition (FBCVD) has been applied to fabricate the TRISO-coated fuel particles. The TRISO particles consist of UO 2 microspheres coated with layers of porous pyrolytic carbon (PyC), inner dense PyC (IPyC), SiC, and outer dense PyC (OPyC). The porous PyC coating layer, called the buffer layer, attenuates fission recoils and provides void volume for gaseous fission products and carbon monoxide. The buffer layer, which has the highest coating rate among the coating layers, shows the largest variation of the coating thickness within a particle and a batch. This could be the most plausible source of an asphericity in the TRISO particles. The aspherical particles are expected to have an inferior fuel performance. Miller et al. have predicted that a larger stress is developed within the coating layers and thus the failure probability increases in the particles with high aspect ratios. Therefore, the shape of the TRISO-coated particles should be controlled properly and has been one of the important inspection items for the quality control of the fabrication process. In this paper, we investigated the effect of coating parameters of the buffer layer on the shape of the TRISO particles. The flow rate of coating gas and the coating temperature were varied to control the buffer layer. The asphericity of the TRISO-coated particles was evaluated for the various coating conditions of the buffer layer, but at constant coating parameters for the IPyC/SiC/OPyC layers

  1. The influence of process parameters in production of lipopeptide iturin A using aerated packed bed bioreactors in solid-state fermentation.

    Science.gov (United States)

    Piedrahíta-Aguirre, C A; Bastos, R G; Carvalho, A L; Monte Alegre, R

    2014-08-01

    The strain Bacillus iso 1 co-produces the lipopeptide iturin A and biopolymer poly-γ-glutamic acid (γ-PGA) in solid-state fermentation of substrate consisting of soybean meal, wheat bran with rice husks as an inert support. The effects of pressure drop, oxygen consumption, medium permeability and temperature profile were studied in an aerated packed bed bioreactor to produce iturin A, diameter of which was 50 mm and bed height 300 mm. The highest concentrations of iturin A and γ-PGA were 5.58 and 3.58 g/kg-dry substrate, respectively, at 0.4 L/min after 96 h of fermentation. The low oxygen uptake rates, being 23.34 and 22.56 mg O2/kg-dry solid substrate for each air flow rate tested generated 5.75 W/kg-dry substrate that increased the fermentation temperature at 3.7 °C. The highest pressure drop was 561 Pa/m at 0.8 L/min in 24 h. This is the highest concentration of iturin A produced to date in an aerated packed bed bioreactor in solid-state fermentation. The results can be useful to design strategies to scale-up process of iturin A in aerated packed bed bioreactors. Low concentration of γ-PGA affected seriously pressure drop, decreasing the viability of the process due to generation of huge pressure gradients with volumetric air flow rates. Also, the low oxygenation favored the iturin A production due to the reduction of free void by γ-PGA production, and finally, the low oxygen consumption generated low metabolic heat. The results show that it must control the pressure gradients to scale-up the process of iturin A production.

  2. Development of Coated Particle Fuel Technology

    International Nuclear Information System (INIS)

    Cho, Moon Sung; Kim, B. G.; Kim, Y. K.

    2009-04-01

    UO 2 kernel fabrication technology was developed at the lab sacle(20∼30g-UO 2 /batch). The GSP technique, modified method of sol-gel process, was used in the preparation of spherical ADU gel particle and these particles were converted to UO 3 and UO 2 phases in calcination furnace and sintering furnace respectively. Based on the process variables optimized using simulant kernels in 1-2 inch beds, SiC TRISO-coated particles were fabricated using UO 2 kernel. Power densities of TRISO coated particle fuels and gamma heat of the tubes are calculated as functions of vertical location of the fuel specimen in the irradiation holes by using core physics codes, MCNP and Helios. A finite model was developed for the calculations of temperatures and stresses of the specimen and the irradiation tubes. Dimensions of the test tubes are determined based on the temperatures and stresses as well as the gamma heat generated at the given condition. 9 modules of the COPA code (MECH, FAIL, TEMTR, TEMBL, TEMPEB, FPREL, MPRO, BURN, ABAQ), the MECH, FAIL, TEMTR, TEMBL, TEMPEB, and FPREL were developed. The COPA-FPREL was verified through IAEA CRP-6 accident benchmarking problems. KAERI participated in the round robin test of IAEA CRP-6 program to characterize the diameter, sphericity, coating thickness, density and anisotropy of coated particles provided by Korea, USA and South Africa. The inspection and test plan describing specifications and inspection method of coated particles was developed to confirm the quality standard of coated particles. The quality inspection instructions were developed for the inspection of coated particles by particle size analyzer, density inspection of coating layers by density gradient column, coating thickness inspection by X-ray, and inspection of optical anistropy factor of PyC layer. The quality control system for the TRISO-coated particle fuel was derived based on the status of quality control systems of other countries

  3. Extubation process in bed-ridden elderly intensive care patients receiving inspiratory muscle training: a randomized clinical trial

    Directory of Open Access Journals (Sweden)

    Cader SA

    2012-10-01

    Full Text Available Samária Ali Cader,1 Rodrigo Gomes de Souza Vale,1 Victor Emmanuel Zamora,2 Claudia Henrique Costa,2 Estélio Henrique Martin Dantas11Laboratory of Human Kinetics Bioscience, Federal University of Rio de Janeiro State, 2Pedro Ernesto University Hospital, School of Medicine, State University of Rio de Janeiro, Rio de Janeiro, BrazilBackground: The purpose of this study was to evaluate the extubation process in bed-ridden elderly intensive care patients receiving inspiratory muscle training (IMT and identify predictors of successful weaning.Methods: Twenty-eight elderly intubated patients in an intensive care unit were randomly assigned to an experimental group (n = 14 that received conventional physiotherapy plus IMT with a Threshold IMT® device or to a control group (n = 14 that received only conventional physiotherapy. The experimental protocol for muscle training consisted of an initial load of 30% maximum inspiratory pressure, which was increased by 10% daily. The training was administered for 5 minutes, twice daily, 7 days a week, with supplemental oxygen from the beginning of weaning until extubation. Successful extubation was defined by the ventilation time measurement with noninvasive positive pressure. A vacuum manometer was used for measurement of maximum inspiratory pressure, and the patients' Tobin index values were measured using a ventilometer.Results: The maximum inspiratory pressure increased significantly (by 7 cm H2O, 95% confidence interval [CI] 4–10, and the Tobin index decreased significantly (by 16 breaths/min/L, 95% CI −26 to 6 in the experimental group compared with the control group. The Chi-squared distribution did not indicate a significant difference in weaning success between the groups (Χ2 = 1.47; P = 0.20. However, a comparison of noninvasive positive pressure time dependence indicated a significantly lower value for the experimental group (P = 0.0001; 95% CI 13.08–18.06. The receiver

  4. Effects of surface coating process conditions on the water permeation and salt rejection properties of composite polyamide reverse osmosis membranes

    KAUST Repository

    Louie, Jennifer Sarah; Pinnau, Ingo; Reinhard, Martin

    2011-01-01

    are impacted by the coating process steps, and investigates how such effects could contribute to lower water flux. On one hand, simply pre-soaking dry aromatic polyamide composite membranes in aliphatic alcohols results in a significant increase in water flux

  5. First results of a coated heat exchanger for the use in dehumidification and cooling processes

    International Nuclear Information System (INIS)

    Munz, Gunther M.; Bongs, C.; Morgenstern, A.; Lehmann, S.; Kummer, H.; Henning, H.-M.; Henninger, Stefan K.

    2013-01-01

    In this work a novel solar driven dehumidification and cooling system is presented. The core components of this combined system are a sorptive dehumidification device based on high performance sorptive coatings and a novel evacuated tube solar air collector providing the driving heat. The essential part of the system is the coated heat exchanger. The chosen adsorbent is attached to the heat exchanger surface by a newly developed coating technique. Besides a brief description of the novel components and the experimental setup, the development of the aluminum heat exchanger, the coating procedure and scale up for geometries comparable to the heat exchanger in the dehumidification setup, as well as a first characterization of a small-sized coated heat exchanger regarding water uptake and dehumidification performance are presented. For estimating an overall system performance, a 2-dimensional thermodynamic model was applied, using the parameters in focus for the development of heat exchanger, coating and demonstration system. Highlights: • A novel developed technology is applied for sorptive coating of heat exchangers. • Upscaling to dimensions of 100 × 100 × 400 mm 3 was successful. • A small scale heat exchanger was coated and characterized showing good results. • Evaluation of adsorbents and simulation of system performance were carried out. • SAPO-34 gives best performance for driving temperatures of 100 °C and above

  6. Modeling of an axial flow, spherical packed-bed reactor for naphtha reforming process in the presence of the catalyst deactivation

    Energy Technology Data Exchange (ETDEWEB)

    Iranshahi, D.; Pourazadi, E.; Paymooni, K.; Bahmanpour, A.M.; Rahimpour, M.R.; Shariati, A. [Department of Chemical Engineering, School of Chemical and Petroleum Engineering, Shiraz University, Shiraz 71345 (Iran, Islamic Republic of)

    2010-12-15

    Improving the octane number of the aromatics' compounds has always been an important matter in refineries and lots of investigations have been made concerning this issue. In this study, an axial-flow spherical packed-bed reactor (AF-SPBR) is considered for naphtha reforming process in the presence of catalyst deactivation. Model equations are solved by the orthogonal collocation method. The AF-SPBR results are compared with the plant data of a conventional tubular packed-bed reactor (TR). The effects of some important parameters such as pressure and temperature on aromatic and hydrogen production rates and catalyst activity have been investigated. Higher production rates of aromatics can successfully be achieved in this novel reactor. Moreover, results show the capability of flow augmentation in the proposed configuration in comparison with the TR. This study shows the superiority of AF-SPBR configuration to the conventional types. (author)

  7. Continuous processing of recombinant proteins: Integration of inclusion body solubilization and refolding using simulated moving bed size exclusion chromatography with buffer recycling.

    Science.gov (United States)

    Wellhoefer, Martin; Sprinzl, Wolfgang; Hahn, Rainer; Jungbauer, Alois

    2013-12-06

    An integrated process which combines continuous inclusion body dissolution with NaOH and continuous matrix-assisted refolding based on closed-loop simulated moving bed size exclusion chromatography was designed and experimentally evaluated at laboratory scale. Inclusion bodies from N(pro) fusion pep6His and N(pro) fusion MCP1 from high cell density fermentation were continuously dissolved with NaOH, filtered and mixed with concentrated refolding buffer prior to refolding by size exclusion chromatography (SEC). This process enabled an isocratic operation of the simulated moving bed (SMB) system with a closed-loop set-up with refolding buffer as the desorbent buffer and buffer recycling by concentrating the raffinate using tangential flow filtration. With this continuous refolding process, we increased the refolding and cleavage yield of both model proteins by 10% compared to batch dilution refolding. Furthermore, more than 99% of the refolding buffer of the raffinate could be recycled which reduced the buffer consumption significantly. Based on the actual refolding data, we compared throughput, productivity, and buffer consumption between two batch dilution refolding processes - one using urea for IB dissolution, the other one using NaOH for IB dissolution - and our continuous refolding process. The higher complexity of the continuous refolding process was rewarded with higher throughput and productivity as well as significantly lower buffer consumption compared to the batch dilution refolding processes. Copyright © 2013 Elsevier B.V. All rights reserved.

  8. An evaluation of the electric arc spray and (HPPS) processes for the manufacturing of high power plasma spraying MCrAIY coatings

    Science.gov (United States)

    Sacriste, D.; Goubot, N.; Dhers, J.; Ducos, M.; Vardelle, A.

    2001-06-01

    The high power plasma torch (PlazJet) can be used to spray refractory ceramics with high spray rates and deposition efficiency. It can provide dense and hard coating with high bond strengths. When manufacturing thermal barrier coatings, the PlazJet gun is well adapted to spraying the ceramic top coat but not the MCrAIY materials that are used as bond coat. Arc spraying can compete with plasma spraying for metallic coatings since cored wires can be used to spray alloys and composites. In addition, the high production rate of arc spraying enables a significant decrease in coating cost. This paper discusses the performances of the PlazJet gun, and a twin-wire are spray system, and compares the properties and cost of MCrAIY coatings made with these two processes. For arc spraying, the use of air or nitrogen as atomizing gas is also investigated.

  9. Biological influence of Ca/P ratio on calcium phosphate coatings by sol-gel processing

    Energy Technology Data Exchange (ETDEWEB)

    Catauro, M., E-mail: michelina.catauro@unina2.it [Department of Industrial and Information Engineering, Second University of Naples, Via Roma 29 (Italy); Papale, F. [Department of Industrial and Information Engineering, Second University of Naples, Via Roma 29 (Italy); Sapio, L.; Naviglio, S. [Department of Biochemistry, Biophysics and General Pathology, Second University of Naples, Via L. De Crecchio 7, 80138 Naples (Italy)

    2016-08-01

    The objective of this work has been to develop low temperature sol-gel glass coatings to modify the substrate surface and to evaluate their bioactivity and biocompatibility. Glasses, based on SiO{sub 2}·CaO·P{sub 2}O{sub 5}, were synthesized by the sol-gel technique using tetraethyl orthosilicate, calcium nitrate tetrahydrate and triethyl phosphate as precursors of SiO{sub 2}, CaO and P{sub 2}O{sub 5}, respectively. Those materials, still in the sol phase, have been used to coat substrates by means of the dip-coating technique. Attenuated total reflectance Fourier transform infrared (ATR-FTIR) has been used for characterize coatings and a microstructural analysis has been obtained using scanning electron microscopy (SEM). The potential applications of the coatings in the biomedical field were evaluated by bioactivity and biocompatibility tests. The coated substrate was immersed in simulated body fluid (SBF) for 21 days and the hydroxyapatite deposition on its surface was subsequently evaluated via SEM-EDXS analysis, as an index of bone-bonding capability. In order to study the cell behavior and response to our silica based materials, prepared via the sol-gel method, with various Ca/P ratio and coating substrate, we have used the human osteoblast-like U2OS cell line. - Highlights: • Coatings consisting of SiO{sub 2}·CaO·P{sub 2}O{sub 5} glasses were prepared via sol-gel dip coating. • Ca/P molar ratio affects the film morphology and biocompatibility. • Higher cell proliferation was found in response to higher Ca/P ratios coatings. • A growth cell proliferation inhibition was observed in response to lower Ca/P ratio.

  10. Ejection Performance of Coated Core Pins Intended for Application on High Pressure Die Casting Tools for Aluminium Alloys Processing

    Directory of Open Access Journals (Sweden)

    P. Terek

    2017-09-01

    Full Text Available In high pressure die casting (HPDC process of aluminium alloys cast alloy soldering severely damages tool surfaces. It hampers casting ejection, reduces the casting quality and decreases the overall production efficiency. Thin ceramic PVD (physical vapor deposition coatings applied on tool surfaces successfully reduce these effects. However, their performance is still not recognised for surfaces with various topographies. In this investigation, soldering tendency of Al-Si-Cu alloy toward EN X27CrMoV51 steel, plasma nitrided steel, CrN and TiAlN duplex PVD coatings is evaluated using ejection test. The coatings were prepared to a range of surface roughness and topographies. After the tests sample surfaces were analysed by different microscopy techniques and profilometry. It was found that the ejection performance is independent of the chemical composition of investigated materials. After the ejection, the cast alloy soldering layer was found on surfaces of all tested materials. This built-up layer formed by effects of mechanical soldering, without corrosion reactions. Coated samples displayed a pronounced dependence of ejection force on surface roughness and topography. By decreasing roughness, ejection force increased, which is a consequence of intensified adhesion effects. Presented findings are a novel information important for efficient application of PVD coatings intendent for protection of HPDC tools.

  11. Effect of Boron on Microstructure and Microhardness Properties of Mo-Si-B Based Coatings Produced Via TIG Process

    Directory of Open Access Journals (Sweden)

    Islak S.

    2016-09-01

    Full Text Available In this study, Mo-Si-B based coatings were produced using tungsten inert gas (TIG process on the medium carbon steel because the physical, chemical, and mechanical properties of these alloys are particularly favourable for high-temperature structural applications. It is aimed to investigate of microstructure and microhardness properties of Mo-Si-B based coatings. Optical microscopy (OM, X-ray diffraction (XRD and scanning electron microscopy (SEM were used to characterize the microstructures of Mo-Si-B based coatings. The XRD results showed that microstructure of Mo–Si–B coating consists of α-Mo, α-Fe, Mo2B, Mo3Si and Mo5SiB2 phases. It was reported that the grains in the microstructure were finer with increasing amounts of boron which caused to occur phase precipitations in the grain boundary. Besides, the average microhardness of coatings changed between 735 HV0.3 and 1140 HV0.3 depending on boron content.

  12. Fabrication of samarium strontium aluminate ceramic and deposition of thermal barrier coatings by air plasma spray process

    Directory of Open Access Journals (Sweden)

    Baskaran T

    2018-01-01

    Full Text Available Thermal barrier coatings (TBC with the metallic NiCrAlY bond coat are often used in many aircraft engines to protect superalloy components from high-temperature corrosion thereby to improve the life of gas turbine components. The search for new TBC material has been intensified in recent years due to lack of thermo-physical properties of conventionally used Yttria stabilized Zirconia (YSZ TBCs. Recently, the rare earth containing Samarium Strontium Aluminate (SSA based ceramic was proposed as a new TBC material due to its matching thermo-physical properties with the substrate. The present work focused on the synthesis of SSA ceramics for TBCs application and its coatings development on Ni-based superalloy Inconel 718 substrate by air plasma spray process. The X-ray photoelectron spectroscopy (XPS result confirmed the formation of single phase SSA ceramic after synthesis. The surface morphology of SSA TBCs is mainly composed of melted splats, semi and un-melted particles. The cross-sectional SEM micrographs did not show any spallation at the interface which indicated good mechanical interlocking between the bond coat and ceramic top coat. The Young’s modulus and hardness of SSA TBCs were found to be 80 and 6.1 GPa, respectively. The load-depth curve of SSA TBC showed good elastic recovery about 47 %.

  13. Controlled Growth of Ultrathin Film of Organic Semiconductors by Balancing the Competitive Processes in Dip-Coating for Organic Transistors.

    Science.gov (United States)

    Wu, Kunjie; Li, Hongwei; Li, Liqiang; Zhang, Suna; Chen, Xiaosong; Xu, Zeyang; Zhang, Xi; Hu, Wenping; Chi, Lifeng; Gao, Xike; Meng, Yancheng

    2016-06-28

    Ultrathin film with thickness below 15 nm of organic semiconductors provides excellent platform for some fundamental research and practical applications in the field of organic electronics. However, it is quite challenging to develop a general principle for the growth of uniform and continuous ultrathin film over large area. Dip-coating is a useful technique to prepare diverse structures of organic semiconductors, but the assembly of organic semiconductors in dip-coating is quite complicated, and there are no reports about the core rules for the growth of ultrathin film via dip-coating until now. In this work, we develop a general strategy for the growth of ultrathin film of organic semiconductor via dip-coating, which provides a relatively facile model to analyze the growth behavior. The balance between the three direct factors (nucleation rate, assembly rate, and recession rate) is the key to determine the growth of ultrathin film. Under the direction of this rule, ultrathin films of four organic semiconductors are obtained. The field-effect transistors constructed on the ultrathin film show good field-effect property. This work provides a general principle and systematic guideline to prepare ultrathin film of organic semiconductors via dip-coating, which would be highly meaningful for organic electronics as well as for the assembly of other materials via solution processes.

  14. Anti-biofilm efficacy of low temperature processed AgCl–TiO{sub 2} nanocomposite coating

    Energy Technology Data Exchange (ETDEWEB)

    Naik, Kshipra, E-mail: kshipra_naik21@yahoo.co.in; Kowshik, Meenal, E-mail: meenal@goa.bits-pilani.ac.in

    2014-01-01

    Biofilms are a major concern in the medical settings and food industries due to their high tolerance to antibiotics, biocides and mechanical stress. Currently, the development of novel methods to control biofilm formation is being actively pursued. In the present study, sol–gel coatings of AgCl–TiO{sub 2} nanoparticles are presented as potential anti-biofilm agents, wherein TiO{sub 2} acts as a good supporting matrix to prevent aggregation of silver and facilitates its controlled release. Low-temperature processed AgCl–TiO{sub 2} nanocomposite coatings inhibit biofilm formation by Escherichia coli, Staphylococcus epidermidis and Pseudomonas aeruginosa. In vitro biofilm assay experiments demonstrated that AgCl–TiO{sub 2} nanocomposite coated surfaces, inhibited the development of biofilms over a period of 10 days as confirmed by scanning electron microscopy. The silver release kinetics exhibited an initial high release, followed by a slow and sustained release. The anti-biofilm efficacy of the coatings could be attributed to the release of silver, which prevents the initial bacterial adhesion required for biofilm formation. - Highlights: • Potential of AgCl–TiO{sub 2} nanocomposite coating to inhibit biofilm formation is exhibited. • Initial rapid release followed by later slow and sustained release of silver obtained. • TiO{sub 2} being porous and inorganic in nature acts as a good supporting matrix.

  15. Formation of Apatite Coatings on an Artificial Ligament Using a Plasma- and Precursor-Assisted Biomimetic Process

    Directory of Open Access Journals (Sweden)

    Ayako Oyane

    2013-09-01

    Full Text Available A plasma- and precursor-assisted biomimetic process utilizing plasma and alternate dipping treatments was applied to a Leed-Keio artificial ligament to produce a thin coating of apatite in a supersaturated calcium phosphate solution. Following plasma surface modification, the specimen was alternately dipped in calcium and phosphate ion solutions three times (alternate dipping treatment to create a precoating containing amorphous calcium phosphate (ACP which is an apatite precursor. To grow an apatite layer on the ACP precoating, the ACP-precoated specimen was immersed for 24 h in a simulated body fluid with ion concentrations approximately equal to those in human blood plasma. The plasma surface modification was necessary to create an adequate apatite coating and to improve the coating adhesion depending on the plasma power density. The apatite coating prepared using the optimized conditions formed a thin-film that covered the entire surface of the artificial ligament. The resulting apatite-coated artificial ligament should exhibit improved osseointegration within the bone tunnel and possesses great potential for use in ligament reconstructions.

  16. Combustion chemical vapor desposited coatings for thermal barrier coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Hampikian, J.M.; Carter, W.B. [Georgia Institute of Technology, Atlanta, GA (United States)

    1995-10-01

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings.

  17. Laboratory and pilot-plant studies on the conversion of uranyl nitrate hexahydrate to UF6 by fluidized-bed processes

    International Nuclear Information System (INIS)

    Youngblood, E.L.; Urza, I.J.; Cathers, G.I.

    1977-06-01

    This report describes laboratory and pilot-plant studies on the conversion of uranyl nitrate hexahydrate (UNH) to UF 6 and on purification of the UF 6 . Experimental laboratory studies on the removal of residual nitrate from uranium trioxide (UO 3 ) calcine and the fluorination of technetium and subsequent sorption on MgF 2 were conducted to support the pilot-plant work. Two engineering-scale pilot plants utilizing fluidized-bed processes were constructed for equipment and process testing of the calcination of UNH to UO 3 and the direct fluorination of UO 3 to UF 6

  18. Laboratory and pilot-plant studies on the conversion of uranyl nitrate hexahydrate to UF/sub 6/ by fluidized-bed processes

    Energy Technology Data Exchange (ETDEWEB)

    Youngblood, E.L.; Urza, I.J.; Cathers, G.I.

    1977-06-01

    This report describes laboratory and pilot-plant studies on the conversion of uranyl nitrate hexahydrate (UNH) to UF/sub 6/ and on purification of the UF/sub 6/. Experimental laboratory studies on the removal of residual nitrate from uranium trioxide (UO/sub 3/) calcine and the fluorination of technetium and subsequent sorption on MgF/sub 2/ were conducted to support the pilot-plant work. Two engineering-scale pilot plants utilizing fluidized-bed processes were constructed for equipment and process testing of the calcination of UNH to UO/sub 3/ and the direct fluorination of UO/sub 3/ to UF/sub 6/.

  19. Slot-die Coating of a High Performance Copolymer in a Readily Scalable Roll Process for Polymer Solar Cells

    DEFF Research Database (Denmark)

    Helgesen, Martin; Carlé, Jon Eggert; Krebs, Frederik C

    2013-01-01

    reported compact coating/printing machine, which enables the preparation of PSCs that are directly scalable with full roll-to-roll processing. The positioning of the side-chains on the thiophene units proves to be very significant in terms of solubility of the polymers and consequently has a major impact...... on the device yield and process control. The most successful processing is accomplished with the polymer, PDTSTTz-4, that has the side-chains situated in the 4-position on the thiophene units. Inverted PSCs based on PDTSTTz-4 demonstrate high fill factors, up to 59%, even with active layer thicknesses well...... above 200 nm. Power conversion efficiencies of up to 3.5% can be reached with the roll-coated PDTSTTz-4:PCBM solar cells that, together with good process control and high device yield, designate PDTSTTz-4 as a convincing candidate for high-throughput roll-to-roll production of PSCs....

  20. Combining microwave resonance technology to multivariate data analysis as a novel PAT tool to improve process understanding in fluid bed granulation.

    Science.gov (United States)

    Lourenço, Vera; Herdling, Thorsten; Reich, Gabriele; Menezes, José C; Lochmann, Dirk

    2011-08-01

    A set of 192 fluid bed granulation batches at industrial scale were in-line monitored using microwave resonance technology (MRT) to determine moisture, temperature and density of the granules. Multivariate data analysis techniques such as multiway partial least squares (PLS), multiway principal component analysis (PCA) and multivariate batch control charts were applied onto collected batch data sets. The combination of all these techniques, along with off-line particle size measurements, led to significantly increased process understanding. A seasonality effect could be put into evidence that impacted further processing through its influence on the final granule size. Moreover, it was demonstrated by means of a PLS that a relation between the particle size and the MRT measurements can be quantitatively defined, highlighting a potential ability of the MRT sensor to predict information about the final granule size. This study has contributed to improve a fluid bed granulation process, and the process knowledge obtained shows that the product quality can be built in process design, following Quality by Design (QbD) and Process Analytical Technology (PAT) principles. Copyright © 2011. Published by Elsevier B.V.

  1. corrosion and wear resistant ternary Cr-C-N coatings deposited by the ARC PVD process for machining tools and machining parts

    International Nuclear Information System (INIS)

    Knotek, O.; Lugscheider, E.; Zimmermann, H.; Bobzin, K.

    1997-01-01

    With the deposition of PVD hard coatings on the tools applied in machining operations it is possible to achieve significant improvements in the performance and quality of the machining processes. Depending on the machined material and the operating principle, e.g. turning, milling or drilling, not only different machining parameters but also different coating materials are necessary. In interrupted cut machining of tempered steel, for example, the life time of Ti-C-N coated inserts is several times greater than the Ti-C-N coated ones. This is a result of the favourable thermophysical and tribological properties of Ti-N-C. The potential for tool protection by CrN coatings is a result of the high ductility and low internal stress of this coating materials. CrN films can be deposited with greater film thickness, still maintaining very good adhesion. This paper presents the development of new arc PVD coatings in the system Cr-C-N. Owing to the carbon content in the coating an increased hardness and a better wear behavior in comparison to CrN was expected. The effects of various carbon carrier gases on the coating properties were examined. The coating properties were investigated by mechanical tests. X-ray diffraction, SEM analysis and corrosion tests. Some of the coatings were tested in machining tests. The results of these tests are presented in this paper. (author)

  2. Process and properties of electro