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Sample records for bed coating process

  1. Acoustic monitoring of a fluidized bed coating process

    DEFF Research Database (Denmark)

    Naelapaa, Kaisa; Veski, Peep; Pedersen, Joan G.

    2007-01-01

      The aim of the study was to investigate the potential of acoustic monitoring of a production scale fluidized bed coating process. The correlation between sensor signals and the estimated amount of film applied and percentage release, respectively, were investigated in coating potassium chloride...... (KCl) crystals with ethylcellulose (EC). Vibrations were measured with two different types of accelerometers. Different positions for placing the accelerometers and two different product containers were included in the study. Top spray coating of KCl was chosen as a ‘worst case' scenario from a coating...... point perspective. The acoustic monitoring has the potential of summarising the commonly used means to monitor the coating process. The best partial least squares (PLS) regressions, obtained by the high frequency accelerometer, showed for the release a correlation coefficient of 0.92 and a root mean...

  2. Development and application of a process window for achieving high-quality coating in a fluidized bed coating process

    NARCIS (Netherlands)

    Laksmana, F.L.; Hartman Kok, P.J.A.; Vromans, H.; Frijlink, H.W.; Van Der Voort Maarschalk, K.

    Next to the coating formulation, process conditions play important roles in determining coating quality. This study aims to develop an operational window that separates layering from agglomeration regimes and, furthermore, the one that leads to the best coating quality in a fluidized bed coater. The

  3. A new process control strategy for aqueous film coating of pellets in fluidised bed

    DEFF Research Database (Denmark)

    Larsen, C.C.; Sonnergaard, Jørn; Bertelsen, Pernille Scholdan

    2003-01-01

    (top spray, bottom spray), inlet air humidity and type of pellets (sugar spheres, microcrystalline cellulose pellets). The maximum spray rate was not influenced by the coating principles. The highest spray rate was obtained for the film polymer with the lowest tackiness which is assumed......The parameters with effect on maximum spray rate and maximum relative outlet air humidity when coating pellets in a fluidised bed were investigated. The tested variables include type of water based modified release film coating (Eudragit® NE 30D, Eudragit® RS 30D, Aquacoat ECD®) coating principle...... to be the controlling factor. The type of pellets affected the maximum spray rate. A thermodynamic model for the coating process is employed throughout the process and not just during steady state. The thermodynamic model is incorporated into a new process control strategy. The process control strategy is based on in...

  4. Near-infrared spectroscopy monitoring and control of the fluidized bed granulation and coating processes-A review.

    Science.gov (United States)

    Liu, Ronghua; Li, Lian; Yin, Wenping; Xu, Dongbo; Zang, Hengchang

    2017-09-15

    The fluidized bed granulation and pellets coating technologies are widely used in pharmaceutical industry, because the particles made in a fluidized bed have good flowability, compressibility, and the coating thickness of pellets are homogeneous. With the popularization of process analytical technology (PAT), real-time analysis for critical quality attributes (CQA) was getting more attention. Near-infrared (NIR) spectroscopy, as a PAT tool, could realize the real-time monitoring and control during the granulating and coating processes, which could optimize the manufacturing processes. This article reviewed the application of NIR spectroscopy in CQA (moisture content, particle size and tablet/pellet thickness) monitoring during fluidized bed granulation and coating processes. Through this review, we would like to provide references for realizing automated control and intelligent production in fluidized bed granulation and pellets coating of pharmaceutical industry. Copyright © 2017 Elsevier B.V. All rights reserved.

  5. Study of the influence of coating methods on lipid spheres manufactured on rotor fluidized bed process.

    Science.gov (United States)

    Gauthier, Pascale; Cardot, Jean-Michel; Beyssac, Erick; Aiache, Jean-Marc

    2017-07-26

    Different previous works have shown that various kinds of spheres can be manufactured by rotor granulation in a 'single-pot process' using a lipid base: hydrogenated castor oil. This single-pot technology is based on wet granulation where all components are placed in the powder form in the rotor bowl; then, they are continuously suspended in a fluidized air, with a tangentially sprayed liquid solution. This process allows the granulation and manufacturing of sphere during the same time. Previous experiments have studied the influence of the formulation and the manufacturing process parameters on spheres in terms of feasibility and dissolution properties. Both the spraying time and the weight of liquid sprayed were found to be the most relevant parameters that govern the final quality of the sphere. Now, in a second part of the work, a first comparison is made with two different fluid bed methods: the tangential rotor spray and the Wurster bottom spray for coating the lipid spheres previously manufactured with the rotor tangential spray. The external aspect of the coated spheres manufactured has been evaluated with an electronic microscopy analysis and a study of dissolution properties of the active ingredient has been done by USP in vitro dissolution tests.

  6. Numerical investigation of solid mixing in a fluidized bed coating process

    Science.gov (United States)

    Kenche, Venkatakrishna; Feng, Yuqing; Ying, Danyang; Solnordal, Chris; Lim, Seng; Witt, Peter J.

    2013-06-01

    Fluidized beds are widely used in many process industries including the food and pharmaceutical sectors. Despite being an intensive research area, there are no design rules or correlations that can be used to quantitatively predict the solid mixing in a specific system for a given set of operating conditions. This paper presents a numerical study of the gas and solid dynamics in a laboratory scale fluidized bed coating process used for food and pharmaceutical industries. An Eulerian-Eulerian model (EEM) with kinetic theory of granular flow is selected as the modeling technique, with the commercial computational fluid dynamics (CFD) software package ANSYS/Fluent being the numerical platform. The flow structure is investigated in terms of the spatial distribution of gas and solid flow. The solid mixing has been evaluated under different operating conditions. It was found that the solid mixing rate in the horizontal direction is similar to that in the vertical direction under the current design and operating conditions. It takes about 5 s to achieve good mixing.

  7. Development of a visiometric process analyzer for real-time monitoring of bottom spray fluid-bed coating.

    Science.gov (United States)

    Liew, Celine Valeria; Wang, Li Kun; Wan Sia Heng, Paul

    2010-01-01

    Particle recirculation within the partition column is a major source of process variability in the bottom spray fluid-bed coating process. However, its locality and complex nature make it hidden from the operator. The aim of this study was to take snapshots of the process by employing a visiometric process analyzer based on high-speed imaging and ensemble correlation particle image velocimetry (PIV) to quantify particle recirculation. High-speed images of particles within the partition column of a bottom spray fluid-bed coater were captured and studied by morphological image processing and ensemble correlation PIV. Particle displacement probability density function (PDF) obtained from ensemble correlation PIV was consistent with validation experiments using an image tracking method. Particle displacement PDF was further resolved into particle velocity magnitude and particle velocity orientation histograms, which gave information about particle recirculation probability, thus quantifying the main source of process variability. Deeper insights into particle coating process were obtained and better control of coat uniformity can thus be achieved with use of the proposed visiometric process analyzer. The concept of visiometric process analyzers was proposed and their potential applications in pharmaceutical processes were further discussed.

  8. PAT-Based Control of Fluid Bed Coating Process Using NIR Spectroscopy to Monitor the Cellulose Coating on Pharmaceutical Pellets.

    Science.gov (United States)

    Naidu, Venkata Ramana; Deshpande, Rucha S; Syed, Moinuddin R; Deoghare, Piyush; Singh, Dharamvir; Wakte, Pravin S

    2017-08-01

    Current endeavor was aimed towards monitoring percent weight build-up during functional coating process on drug-layered pellets. Near-infrared (NIR) spectroscopy is an emerging process analytical technology (PAT) tool which was employed here within quality by design (QbD) framework. Samples were withdrawn after spraying every 15-Kg cellulosic coating material during Wurster coating process of drug-loaded pellets. NIR spectra of these samples were acquired using cup spinner assembly of Thermoscientific Antaris II, followed by multivariate analysis using partial least squares (PLS) calibration model. PLS model was built by selecting various absorption regions of NIR spectra for Ethyl cellulose, drug and correlating the absorption values with actual percent weight build up determined by HPLC. The spectral regions of 8971.04 to 8250.77 cm -1 , 7515.24 to 7108.33 cm -1 , and 5257.00 to 5098.87 cm -1 were found to be specific to cellulose, where as the spectral region of 6004.45 to 5844.14 cm -1 was found to be specific to drug. The final model gave superb correlation co-efficient value of 0.9994 for calibration and 0.9984 for validation with low root mean square of error (RMSE) values of 0.147 for calibration and 0.371 for validation using 6 factors. The developed correlation between the NIR spectra and cellulose content is useful in precise at-line prediction of functional coat value and can be used for monitoring the Wurster coating process.

  9. Fluid Bed Coating and agglomeration: Scale-up and process optimisation

    DEFF Research Database (Denmark)

    Hede, Peter Dybdahl

    2009-01-01

    gradvist dannes et coatingslag på hver partikeloverflade. De fluidiserede partikler kan vokse i størrelse enten pga. overfladecoating eller pga. partikel-partikel agglomerering. Agglomerering opstår, når våde væskebroer dannes mellem kolliderende partikler. Hvis denne væskebro er stærk nok til at modstå...... efterfølgende partikelseparation, vil væskebroen størkne og et permanent agglomerat hermed være dannet. I coatingsprocesser er agglomerering typisk uønsket, og en række andre problemer i processen inkluderer spraytørringstab af de forstøvede væskedråber, slitage og brud af partikler og af coatingslaget......; agglomererings-tendens under coating og slagstyrke af de færdige granulater. Den udledte agglomererings-model indikerer faldende agglomereringstendens med stigende tørstofindhold af coatings-opløsningen såvel som med stigende dysetryk af atomiseringsluften. Tilsvarende indikerer slagstyrkemodellen stigende...

  10. A Systematic Approach of Employing Quality by Design Principles: Risk Assessment and Design of Experiments to Demonstrate Process Understanding and Identify the Critical Process Parameters for Coating of the Ethylcellulose Pseudolatex Dispersion Using Non-Conventional Fluid Bed Process.

    Science.gov (United States)

    Kothari, Bhaveshkumar H; Fahmy, Raafat; Claycamp, H Gregg; Moore, Christine M V; Chatterjee, Sharmista; Hoag, Stephen W

    2017-05-01

    The goal of this study was to utilize risk assessment techniques and statistical design of experiments (DoE) to gain process understanding and to identify critical process parameters for the manufacture of controlled release multiparticulate beads using a novel disk-jet fluid bed technology. The material attributes and process parameters were systematically assessed using the Ishikawa fish bone diagram and failure mode and effect analysis (FMEA) risk assessment methods. The high risk attributes identified by the FMEA analysis were further explored using resolution V fractional factorial design. To gain an understanding of the processing parameters, a resolution V fractional factorial study was conducted. Using knowledge gained from the resolution V study, a resolution IV fractional factorial study was conducted; the purpose of this IV study was to identify the critical process parameters (CPP) that impact the critical quality attributes and understand the influence of these parameters on film formation. For both studies, the microclimate, atomization pressure, inlet air volume, product temperature (during spraying and curing), curing time, and percent solids in the coating solutions were studied. The responses evaluated were percent agglomeration, percent fines, percent yield, bead aspect ratio, median particle size diameter (d50), assay, and drug release rate. Pyrobuttons® were used to record real-time temperature and humidity changes in the fluid bed. The risk assessment methods and process analytical tools helped to understand the novel disk-jet technology and to systematically develop models of the coating process parameters like process efficiency and the extent of curing during the coating process.

  11. Investigation of flow mechanisms in conical models of fluidized beds and transfer of the results to high-temperature-coating beds. A study on the coating of nuclear fuel particles in fluidized beds

    International Nuclear Information System (INIS)

    Kalthoff, B.; Gyarmati, E.; Nickel, H.

    The different states of movement of the fluid-solid particle system as occurring in coating of nuclear particle fuel in conical fluidized beds determine the transfer of momentum, heat and mass in the fluidized bed. To know the flow characteristics, therefore, is essential for the understanding of the complex processes which take place during coating. As experimental studies in actual coaters initially were impossible due to the high temperature levels of up to 2000 0 C, information on characteristic behavior of the fluidized bed was obtained from geometrically similar model beds. Based on principles in the mechanics of similarity the fluid-solid particle system was selected. Hence, results obtained in model tests could be correlated to hot fluidized beds by means of a dimensionless characteristic number describing the fluid-solid system. A second combination of characteristic numbers allows the characterization of the three states of a fluidizing regime, i.e., spouting, bubbling, and slugging. For examining the model test results in hot beds, a measuring device was developed applicable to both cold model beds and actual fluidized bed coaters; pressure oscillations originating in the beds could be made visible by means of electronics and their frequency measured. Coating experiments with different batches and at different temperature levels rendered this frequency to decrease with increase in bed height. Thus the frequency is an important index for the momentary state of fluidization of the fluid-solid particle system. (U.S.)

  12. Simultaneous heat and mass transfer in packed bed brying of seeds having a mucilage coating

    Directory of Open Access Journals (Sweden)

    M. M. Prado

    2008-03-01

    Full Text Available The simultaneous heat and mass transfer between fluid phase and seeds having a mucilaginous coating was studied during packed bed drying. To describe the process, a two-phase model approach was employed, in which the effects of bed shrinkage and nonconstant physical properties were considered. The model took into account bed contraction by employing moving coordinates. Equations relating shrinkage and structural parameters of the packed bed with moisture content, required in the drying model, were developed from experimental results in thick-layer bed drying. The model verification was based on a comparison between experimental and predicted data on moisture content and temperature along the bed. Parametric studies showed that the application of correlations capable of incorporating changes in bed properties gives better data simulation. By experimental-theoretical analysis, the importance of shrinkage for a more accurate interpretation of heat and mass transfer phenomena in the drying of porous media composed of mucilaginous seeds is corroborated.

  13. Apparatus and process for controlling fluidized beds

    Science.gov (United States)

    Rehmat, Amirali G.; Patel, Jitendra G.

    1985-10-01

    An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

  14. Evaluation of coat uniformity and taste-masking efficiency of irregular-shaped drug particles coated in a modified tangential spray fluidized bed processor.

    Science.gov (United States)

    Xu, Min; Heng, Paul Wan Sia; Liew, Celine Valeria

    2015-01-01

    To explore the feasibility of coating irregular-shaped drug particles in a modified tangential spray fluidized bed processor (FS processor) and evaluate the coated particles for their coat uniformity and taste-masking efficiency. Paracetamol particles were coated to 20%, w/w weight gain using a taste-masking polymer insoluble in neutral and basic pH but soluble in acidic pH. In-process samples (5, 10 and 15%, w/w coat) and the resultant coated particles (20%, w/w coat) were collected to monitor the changes in their physicochemical attributes. After coating to 20%, w/w coat weight gain, the usable yield was 81% with minimal agglomeration (processor shows promise for direct coating of irregular-shaped drug particles with wide size distribution. The coated particles with 15% coat were sufficiently taste masked and could be useful for further application in orally disintegrating tablet platforms.

  15. SPOUTED BED DESIGN CONSIDERATIONS FOR COATED NUCLEAR FUEL PARTICLES

    Energy Technology Data Exchange (ETDEWEB)

    Marshall, Douglas W.

    2017-07-01

    High Temperature Gas Cooled Reactors (HTGRs) are fueled with tristructural isotropic (TRISO) coated nuclear fuel particles embedded in a carbon-graphite fuel body. TRISO coatings consist of four layers of pyrolytic carbon and silicon carbide that are deposited on uranium ceramic fuel kernels (350µm – 500µm diameters) in a concatenated series of batch depositions. Each layer has dedicated functions such that the finished fuel particle has its own integral containment to minimize and control the release of fission products into the fuel body and reactor core. The TRISO coatings are the primary containment structure in the HTGR reactor and must have very high uniformity and integrity. To ensure high quality TRISO coatings, the four layers are deposited by chemical vapor deposition (CVD) using high purity precursors and are applied in a concatenated succession of batch operations before the finished product is unloaded from the coating furnace. These depositions take place at temperatures ranging from 1230°C to 1550°C and use three different gas compositions, while the fuel particle diameters double, their density drops from 11.1 g/cm3 to 3.0 g/cm3, and the bed volume increases more than 8-fold. All this is accomplished without the aid of sight ports or internal instrumentation that could cause chemical contamination within the layers or mechanical damage to thin layers in the early stages of each layer deposition. The converging section of the furnace retort was specifically designed to prevent bed stagnation that would lead to unacceptably high defect fractions and facilitate bed circulation to avoid large variability in coating layer dimensions and properties. The gas injection nozzle was designed to protect precursor gases from becoming overheated prior to injection, to induce bed spouting and preclude bed stagnation in the bottom of the retort. Furthermore, the retort and injection nozzle designs minimize buildup of pyrocarbon and silicon carbide on the

  16. Fluidized bed reactor for working up carbon coated particles

    International Nuclear Information System (INIS)

    Marschollek, M.; Simon, W.; Walter, C.

    1981-01-01

    A fluidized bed reactor is described for working up carbon coated particles, particularly nuclear fuel particles or fertile material particles consisting essentially of a cylindrical portion connected to a conical portion. Gas supply pipes, gas distribution space and gas distribution heads are provided within the conical reactor lower portion, the gas distribution members being arranged in at least two superimposed planes and distributed symmetrically over the cross-section of the reactor

  17. Fluidized bed coupled rotary reactor for nanoparticles coating via atomic layer deposition.

    Science.gov (United States)

    Duan, Chen-Long; Liu, Xiao; Shan, Bin; Chen, Rong

    2015-07-01

    A fluidized bed coupled rotary reactor has been designed for coating on nanoparticles (NPs) via atomic layer deposition. It consists of five major parts: reaction chamber, dosing and fluidizing section, pumping section, rotary manipulator components, as well as a double-layer cartridge for the storage of particles. In the deposition procedure, continuous fluidization of particles enlarges and homogenizes the void fraction in the particle bed, while rotation enhances the gas-solid interactions to stabilize fluidization. The particle cartridge presented here enables both the fluidization and rotation acting on the particle bed, demonstrated by the analysis of pressure drop. Moreover, enlarged interstitials and intense gas-solid contact under sufficient fluidizing velocity and proper rotation speed facilitate the precursor delivery throughout the particle bed and consequently provide a fast coating process. The cartridge can ensure precursors flowing through the particle bed exclusively to achieve high utilization without static exposure operation. By optimizing superficial gas velocities and rotation speeds, minimum pulse time for complete coating has been shortened in experiment, and in situ mass spectrometry showed the precursor usage can reach 90%. Inductively coupled plasma-optical emission spectroscopy results suggested a saturated growth of nanoscale Al2O3 films on spherical SiO2 NPs. Finally, the uniformity and composition of the shells were characterized by high angle annular dark field-transmission electron microscopy and energy dispersive X-ray spectroscopy.

  18. New fluidized bed reactor for coating of energetic materials

    NARCIS (Netherlands)

    Abadjieva, E.; Huijser, T.; Creyghton, Y.L.M.; Heijden, A.E.D.M. van der

    2009-01-01

    The process of altering and changing the properties of the energetic materials by coating has been studied extensively by several scientific groups. According to the desired application different coating techniques have been developed and applied to achieve satisfactory results. Among the already

  19. Film Coating of Nifedipine Extended Release Pellets in a Fluid Bed Coater with a Wurster Insert

    Directory of Open Access Journals (Sweden)

    Luciane Franquelin Gomes de Souza

    2014-01-01

    Full Text Available The objective of this work was to study the coating process of nifedipine extended release pellets using Opadry and Opadry II, in a fluid bed coater with a Wurster insert. The coating process was studied using a complete experimental design of two factors at two levels for each polymer. The variables studied were the inlet air temperature and the coating suspension flow rate. The agglomerate fraction and coating efficiency were the analyzed response variables. The air temperature was the variable that most influenced the coating efficiency for both polymers. In addition, a study of the dissolution profiles of coated and uncoated pellets using 0.5% sodium lauryl sulfate in simulated gastric fluid without enzymes (pH 1.2 was conducted. The results showed a prolonged release profile for the coated and uncoated pellets that was very similar to the standards established by the U.S. Pharmacopoeia. The drug content and the release profiles were not significantly affected by storage at 40°C and 75% relative humidity. However, when exposed to direct sunlight and fluorescent light (light from fluorescent bulbs, the coated pellets lost only 5% of the drug content, while the uncoated ones lost more than 35%; furthermore, the dissolution profile of the uncoated pellets was faster.

  20. Film Coating of Nifedipine Extended Release Pellets in a Fluid Bed Coater with a Wurster Insert

    Science.gov (United States)

    de Souza, Luciane Franquelin Gomes; Nitz, Marcello; Taranto, Osvaldir Pereira

    2014-01-01

    The objective of this work was to study the coating process of nifedipine extended release pellets using Opadry and Opadry II, in a fluid bed coater with a Wurster insert. The coating process was studied using a complete experimental design of two factors at two levels for each polymer. The variables studied were the inlet air temperature and the coating suspension flow rate. The agglomerate fraction and coating efficiency were the analyzed response variables. The air temperature was the variable that most influenced the coating efficiency for both polymers. In addition, a study of the dissolution profiles of coated and uncoated pellets using 0.5% sodium lauryl sulfate in simulated gastric fluid without enzymes (pH 1.2) was conducted. The results showed a prolonged release profile for the coated and uncoated pellets that was very similar to the standards established by the U.S. Pharmacopoeia. The drug content and the release profiles were not significantly affected by storage at 40°C and 75% relative humidity. However, when exposed to direct sunlight and fluorescent light (light from fluorescent bulbs), the coated pellets lost only 5% of the drug content, while the uncoated ones lost more than 35%; furthermore, the dissolution profile of the uncoated pellets was faster. PMID:24772426

  1. Comparison of film-coated retarded release pellets manufactured by layering technique or by bed rotor pelletization.

    Science.gov (United States)

    Priese, Florian; Frisch, Toni; Wolf, Bertram

    2015-06-01

    In order to investigate the influence of coatings for controlled active pharmaceutical ingredient (API) release, two types of pellets were used. Microcrystalline pellets were coated with a model API using the Wurster fluidized bed technique in laboratory scale (layered Cellets). Another type of pellets consisting of microcrystalline cellulose and model API was manufactured by fluidized bed rotor pelletization (matrix pellets (MP)). Both kinds of pellets were coated in a Wurster fluidized bed process with a polymer mixture of ethylcellulose to achieve retarded API release. With layered Cellets and an increased thickness of the ethylcellulose layer, the lag-time was increased and the release rate was decreased. In the case of MP, retardation was less pronounced probable due to inhomogeneous polymer film formation as a result of the porous particle surface. To reduce the surface roughness, the MP were coated with polyvinylpyrrolidone (PVP) as an intermediate smoothing layer, in a first trial step by step. In a second trial, pelletization and the coating steps were performed in an uninterrupted process. Intermediate PVP coating improved the ethylcellulose film formation and led to a more pronounced retardation of API release. The uninterrupted process of matrix pellet manufacturing and coating results in a product with only low retarded release.

  2. Effect of heat, pH and coating process with stearic acid using a ...

    African Journals Online (AJOL)

    Effect of heat, pH and coating process with stearic acid using a fluidized bed granulator on viability of probiotic Lactobacillus reuteri C 10. ... of the tube and spray nozzle of the fluidized bed granulator or resulted in the formation of a big lump of stearic acid and L. reuteri C 10 cells instead of uniform coated cell granules.

  3. Electrocurtain coating process for coating solar mirrors

    Science.gov (United States)

    Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

    2013-10-15

    An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

  4. Coating compositions and processes

    International Nuclear Information System (INIS)

    Miller, L.S.

    1975-01-01

    A description is given of a coating composition comprising: (1) a liquid, acrylate ester resin which is curable by exposure to ionizing radiation and which, when so curing, is susceptible to inhibition of surface curing by atmospheric oxygen; and (2) from 0.1% to 10% by weight of the composition of an acidic halide soluble in or dispersible in the resin and selected from the group consisting of: (a) compounds of the formula RCOX where R is an aliphatic or aromatic group and X is Cl or Br; (b) compounds of the formula R'SO 2 X where R' is an aromatic group and X is Cl or Br; and, (c) cyanuric chloride, calcium hypochlorite and phosphorus oxychloride. (author)

  5. Two-fluid spray atomisation and pneumatic nozzles for fluid bed coating/agglomeration purposes: A review

    DEFF Research Database (Denmark)

    Hede, Peter Dybdahl; Bach, Poul; Jensen, Anker Degn

    2008-01-01

    In fluid bed processing in the chemical, food or pharmaceutical industries, pneumatic nozzles are typically used to convert binder or coating liquids into droplets. Producing fine droplets from liquids in a gas phase is termed atomisation, and it involves complex phenomena which are not yet fully...

  6. Drug loaded and ethylcellulose coated mesoporous silica for controlled drug release prepared using a pilot scale fluid bed system.

    Science.gov (United States)

    Hacene, Youcef Chakib; Singh, Abhishek; Van den Mooter, Guy

    2016-06-15

    The goal of this study was to test the feasibility to load non-ordered, non-spherical mesoporous silica with the model drug paracetamol, and subsequently coat the loaded particles using one single pilot scale fluid bed system equipped with a Wurster insert. Mesoporous silica particles (Davisil(®)) with a size ranging from 310 to 500μm and an average pore diameter of 15nm were loaded with paracetamol to 18.8% drug content. Subsequently, loaded cores were coated with ethylcellulose to obtain controlled drug release. Coating processing variables were varied following a full factorial design and their effect on drug release was assessed. Increasing coating solution feed rate and decreasing fluidizing air temperature were found to increase drug release rates. Increasing pore former level and decreasing coating level were found to increase drug release rates. The release medium's osmolality was varied using different sodium chloride concentrations, which was found to affect drug release rates. The results of this study clearly indicate the potential of non-ordered, non-spherical mesoporous silica as a reservoir carrier for the controlled release of drugs. Although non-spherical, we were able to reproducibly coat this carrier using a bottom spray fluid bed system. However, a major hurdle that needs to be tackled is the attrition the material suffers from during fluid bed processing. Copyright © 2016 Elsevier B.V. All rights reserved.

  7. Improving flow properties of ibuprofen by fluidized bed particle thin-coating.

    Science.gov (United States)

    Ehlers, Henrik; Räikkönen, Heikki; Antikainen, Osmo; Heinämäki, Jyrki; Yliruusi, Jouko

    2009-02-23

    The surfaces of ibuprofen particles (d(50) 42 microm) were modified by coating the particles with diluted aqueous hydroxypropyl methylcellulose (HPMC) solution in an instrumentated top-spray fluid bed granulator. The objective was to evaluate whether an extremely thin polymer coating could be an alternative to granulation in enhancing powder flow and processing properties. The studied variables were inlet air temperature and spray rate. The treated powders showed a clear improvement in flow rate as measured with a flow meter designed for powders with poor flow properties. The particle size was determined using optical microscopy and image analysis. The particle size, size distribution and circularity of the treated and untreated ibuprofen batches showed no difference from each other. Consequently, the improvement in flow properties can be attributed to the trace amounts of hydroxypropyl methylcellulose applied onto the particle surfaces. In conclusion, fluidized bed particle thin-coating (PTC) alters the surface of ibuprofen powder particles and improves the flow properties of ibuprofen powder with changes in neither particle size, size distribution nor morphology.

  8. Iron crystallization in a fluidized-bed Fenton process.

    Science.gov (United States)

    Boonrattanakij, Nonglak; Lu, Ming-Chun; Anotai, Jin

    2011-05-01

    The mechanisms of iron precipitation and crystallization in a fluidized-bed reactor were investigated. Within the typical Fenton's reagent dosage and pH range, ferric ions as a product from ferrous ion oxidation would be supersaturated and would subsequently precipitate out in the form of ferric hydroxide after the initiation of the Fenton reaction. These precipitates would simultaneously crystallize onto solid particles in a fluidized-bed Fenton reactor if the precipitation proceeded toward heterogeneous nucleation. The heterogeneous crystallization rate was controlled by the fluidized material type and the aging/ripening period of the crystallites. Iron crystallization onto the construction sand was faster than onto SiO(2), although the iron removal efficiencies at 180 min, which was principally controlled by iron hydroxide solubility, were comparable. To achieve a high iron removal rate, fluidized materials have to be present at the beginning of the Fenton reaction. Organic intermediates that can form ferro-complexes, particularly volatile fatty acids, can significantly increase ferric ion solubility, hence reducing the crystallization performance. Therefore, the fluidized-bed Fenton process will achieve exceptional performance with respect to both organic pollutant removal and iron removal if it is operated with the goal of complete mineralization. Crystallized iron on the fluidized media could slightly retard the successive crystallization rate; thus, it is necessary to continuously replace a portion of the iron-coated bed with fresh media to maintain iron removal performance. The iron-coated construction sand also had a catalytic property, though was less than those of commercial goethite. Copyright © 2011 Elsevier Ltd. All rights reserved.

  9. Process analysis of fluidized bed granulation.

    Science.gov (United States)

    Rantanen, J; Jørgensen, A; Räsänen, E; Luukkonen, P; Airaksinen, S; Raiman, J; Hänninen, K; Antikainen, O; Yliruusi, J

    2001-10-17

    This study assesses the fluidized bed granulation process for the optimization of a model formulation using in-line near-infrared (NIR) spectroscopy for moisture determination. The granulation process was analyzed using an automated granulator and optimization of the verapamil hydrochloride formulation was performed using a mixture design. The NIR setup with a fixed wavelength detector was applied for moisture measurement. Information from other process measurements, temperature difference between process inlet air and granules (T(diff)), and water content of process air (AH), was also analyzed. The application of in-line NIR provided information related to the amount of water throughout the whole granulation process. This information combined with trend charts of T(diff) and AH enabled the analysis of the different process phases. By this means, we can obtain in-line documentation from all the steps of the processing. The choice of the excipient affected the nature of the solid-water interactions; this resulted in varying process times. NIR moisture measurement combined with temperature and humidity measurements provides a tool for the control of water during fluid bed granulation.

  10. Pressure analysis in the fabrication process of TRISO UO2-coated fuel particle

    International Nuclear Information System (INIS)

    Liu Malin; Shao Youlin; Liu Bing

    2012-01-01

    Highlights: ► The pressure signals during the real TRISO UO2-coated fuel particle fabrication process. ► A new relationship about the pressure drop change and the coated fuel particles properties. ► The proposed relationship is validated by experimental results during successive coating. ► A convenient method for monitoring the fluidized state during coating process. - Abstract: The pressure signals in the coating furnace are obtained experimentally from the TRISO UO 2 -coated fuel particle fabrication process. The pressure signals during the coating process are analyzed and a simplified relationship about the pressure drop change due to the coated layer is proposed based on the spouted bed hydrodynamics. The change of pressure drop is found to be consistent with the change of the combination factor about particle density, bed density, particle diameter and static bed height, during the successive coating process of the buffer PyC, IPyC, SiC and OPyC layer. The newly proposed relationship is validated by the experimental values. Based on this relationship, a convenient method is proposed for real-time monitoring the fluidized state of the particles in a high-temperature coating process in the spouted bed. It can be found that the pressure signals analysis is an effective method to monitor the fluidized state on-line in the coating process at high temperature up to 1600 °C.

  11. Formulating food protein-stabilized indomethacin nanosuspensions into pellets by fluid-bed coating technology: physical characterization, redispersibility, and dissolution.

    Science.gov (United States)

    He, Wei; Lu, Yi; Qi, Jianping; Chen, Lingyun; Yin, Lifang; Wu, Wei

    2013-01-01

    Drug nanosuspensions are very promising for enhancing the dissolution and bioavailability of drugs that are poorly soluble in water. However, the poor stability of nanosuspensions, reflected in particle growth, aggregation/agglomeration, and change in crystallinity state greatly limits their applications. Solidification of nanosuspensions is an ideal strategy for addressing this problem. Hence, the present work aimed to convert drug nanosuspensions into pellets using fluid-bed coating technology. Indomethacin nanosuspensions were prepared by the precipitation-ultrasonication method using food proteins (soybean protein isolate, whey protein isolate, β-lactoglobulin) as stabilizers. Dried nanosuspensions were prepared by coating the nanosuspensions onto pellets. The redispersibility, drug dissolution, solid-state forms, and morphology of the dried nanosuspensions were evaluated. The mean particle size for the nanosuspensions stabilized using soybean protein isolate, whey protein isolate, and β-lactoglobulin was 588 nm, 320 nm, and 243 nm, respectively. The nanosuspensions could be successfully layered onto pellets with high coating efficiency. Both the dried nanosuspensions and nanosuspensions in their original amorphous state and not influenced by the fluid-bed coating drying process could be redispersed in water, maintaining their original particle size and size distribution. Both the dried nanosuspensions and the original drug nanosuspensions showed similar dissolution profiles, which were both much faster than that of the raw crystals. Fluid-bed coating technology has potential for use in the solidification of drug nanosuspensions.

  12. Coating of particles with finer particles using a draft-tube spouted-bed

    Energy Technology Data Exchange (ETDEWEB)

    Ijichi, K.; Uemura, Y.; Hatate, Y. [Kagoshima University, Kagoshima (Japan). Faculty of Engineering

    2000-06-01

    Fluidized bed coaters or granulators with spray nozzles are used to produce coating particles, granules and agglomerates in various industrial fields. When the binder liquid containing fine particles is sprayed into a hot fluidized bed, the fluidising particles grow in size by agglomeration due to the particles colliding with the spray droplets that first form liquid and then solid bridges between particles. This phenomenon causes unstable coating or granulating and ill-balanced products. The question then arises about mono-core coating with finer particles. We investigated the characteristics of the mono-core coating using a draft-tube spouted-bed coater, applying the separation force due to the high-speed gas from the inlet nozzle. As a result, it is found that mono-core coating could be achieved due to the shear force and the external solid circulating system. It is shown that the coating ratio can be controlled by selecting the coating operation time and the concentration of binder liquid. Also, it is found that choking of the draft-tube can be delayed by increasing the inlet gas velocity and the bed temperature. (author)

  13. Fluidized-bed reactors processes and operating conditions

    CERN Document Server

    Yates, John G

    2016-01-01

    The fluidized-bed reactor is the centerpiece of industrial fluidization processes. This book focuses on the design and operation of fluidized beds in many different industrial processes, emphasizing the rationale for choosing fluidized beds for each particular process. The book starts with a brief history of fluidization from its inception in the 1940’s. The authors present both the fluid dynamics of gas-solid fluidized beds and the extensive experimental studies of operating systems and they set them in the context of operating processes that use fluid-bed reactors. Chemical engineering students and postdocs as well as practicing engineers will find great interest in this book.

  14. In vitro dissolution studies of sodium diclofenac granules coated with Eudragit L-30D-55 by fluidized-bed system.

    Science.gov (United States)

    Silva, O S; Souza, C R F; Oliveira, W P; Rocha, S C S

    2006-07-01

    The objective of this work was to study the dissolution process of sodium diclofenac granules coated with a polymeric suspension of Eudragit L-30D-55 by fluidized bed. Methacrylic acid-methylmetacrylate copolymer, also known as Eudragit, has been used as a pH sensitive coating material to protect drug substances prior to delivery to the human intestines. The sodium diclofenac granules were prepared by wet granulation technology using microcrystalline cellulose (MICROCEL), sodium diclofenac, and polivinilpirrolidone K-30. The granules coating operation was carried out in a fluidized bed with top spraying by a double-fluid nozzle. The dissolutions studies of the coated granules were performed in triplicate in a dissolution test station according to USP XXIII (1995) "in vitro testing requirements" Method A (paddle method, rotation of 100 RPM and temperature fixed at 37 degrees C). The dissolution mediums were 0.1N HCl solution and a pH 6.8 phosphate buffer solution, following the pH change dissolution procedure specified in USP for enteric-coated articles: 2 h of exposure to 750 mL of 0.1N HCl followed by testing in 1000 mL of pH 6.8 phosphate buffer, the pH being adjusted with 250 mL of 0.2 M tribasic sodium phosphate solution. The released amount of sodium diclofenac was periodically determined by UV spectrophotometry at wavelength of 276 nm, using a spectrophotometer UV-VIS HP 8453. The coated product showed gastric resistance properties confirming the feasibility of the fluidized bed for applying enteric coating in granules and pharmaceutical powders.

  15. Al2O3 Coatings on Magnesium Alloy Deposited by the Fluidized Bed (FB Technique

    Directory of Open Access Journals (Sweden)

    Gabriele Baiocco

    2018-01-01

    Full Text Available Magnesium alloys are widely employed in several industrial domains for their outstanding properties. They have a high strength-weight ratio, with a density that is lower than aluminum (33% less, and feature good thermal properties, dimensional stability, and damping characteristics. However, they are vulnerable to oxidation and erosion-corrosion phenomena when applied in harsh service conditions. To avoid the degradation of magnesium, several coating methods have been presented in the literature; however, all of them deal with drawbacks that limit their application in an industrial environment, such as environmental pollution, toxicity of the coating materials, and high cost of the necessary machinery. In this work, a plating of Al2O3 film on a magnesium alloy realized by the fluidized bed (FB technique and using alumina powder is proposed. The film growth obtained through this cold deposition process is analyzed, investigating the morphology as well as tribological and mechanical features and corrosion behavior of the plated samples. The resulting Al2O3 coatings show consistent improvement of the tribological and anti-corrosive performance of the magnesium alloy.

  16. Al₂O₃ Coatings on Magnesium Alloy Deposited by the Fluidized Bed (FB) Technique.

    Science.gov (United States)

    Baiocco, Gabriele; Rubino, Gianluca; Tagliaferri, Vincenzo; Ucciardello, Nadia

    2018-01-09

    Magnesium alloys are widely employed in several industrial domains for their outstanding properties. They have a high strength-weight ratio, with a density that is lower than aluminum (33% less), and feature good thermal properties, dimensional stability, and damping characteristics. However, they are vulnerable to oxidation and erosion-corrosion phenomena when applied in harsh service conditions. To avoid the degradation of magnesium, several coating methods have been presented in the literature; however, all of them deal with drawbacks that limit their application in an industrial environment, such as environmental pollution, toxicity of the coating materials, and high cost of the necessary machinery. In this work, a plating of Al₂O₃ film on a magnesium alloy realized by the fluidized bed (FB) technique and using alumina powder is proposed. The film growth obtained through this cold deposition process is analyzed, investigating the morphology as well as tribological and mechanical features and corrosion behavior of the plated samples. The resulting Al₂O₃ coatings show consistent improvement of the tribological and anti-corrosive performance of the magnesium alloy.

  17. Preparation of core particles for aqueous film coating using agitation fluidized bed.

    Science.gov (United States)

    Watano, S; Ando, K; Miyanami, K; Ii, Y; Sasatani, S

    1997-12-01

    Core particles used for aqueous film coating were prepared by agitation fluidized bed granulation, and effect of the damping speed on the granule properties of mass median diameter, geometric standard deviation, apparent density, yield, friability and specific surface area were investigated. Film coating by an aqueous acrylic copolymer (Eudragit NE-30D) was carried out using the core particles granulated under three levels of damping speeds, and the drug release properties of each coated product were identified. Relationship between properties of core particles and the drug release properties were clarified and the optimal granulation conditions to make optimal core particles for film coating were determined.

  18. Monitoring of tablet coating processes with colored coatings.

    Science.gov (United States)

    Barimani, Shirin; Kleinebudde, Peter

    2018-02-01

    Endpoints of coating processes for colored tablets were determined using in-line Raman spectroscopy. Coatings were performed with six commercially available formulations of pink, yellow, red, beige, green and blue color. The coatings were comprising pigments and/or dyes, some causing fluorescence and interfering the Raman signal. Using non-contact optics, a Raman probe was used as process analytical technology (PAT) tool, and acquired spectra were correlated to the sprayed mass of aqueous coating suspension. Process endpoints were determined using univariate (UV) data analysis and three multivariate analysis methods, namely Projection to Latent Structures (PLS)-regression, Science-Based Calibration (SBC) and Multivariate Curve Resolution (MCR). The methods were compared regarding model performance parameters. The endpoints of all coating experiments could be predicted until a total coating time of 50min corresponding to coating thicknesses between 21 and 38µm, depending on the density of the coat formulation. With the exception of SBC, all calibration methods resulted in R 2 values higher than 0.9. Additionally, the methods were evaluated regarding their capability for in-line process monitoring. For each color, at least two methods were feasible to do this. Overall, PLS-regression led to best model performance parameters. Copyright © 2017 Elsevier B.V. All rights reserved.

  19. Wear performance of laser processed tantalum coatings

    Energy Technology Data Exchange (ETDEWEB)

    Dittrick, Stanley; Balla, Vamsi Krishna; Bose, Susmita; Bandyopadhyay, Amit, E-mail: amitband@wsu.edu

    2011-12-01

    This first generation investigation evaluates the in vitro tribological performance of laser-processed Ta coatings on Ti for load-bearing implant applications. Linear reciprocating wear tests in simulated body fluid showed one order of magnitude less wear rate, of the order of 10{sup -4} mm{sup 3}(N.m){sup -1}, for Ta coatings compared to Ti. Our results demonstrate that Ta coatings can potentially minimize the early-stage bone-implant interface micro-motion induced wear debris generation due to their excellent bioactivity comparable to that of hydroxyapatite (HA), high wear resistance and toughness compared to popular HA coatings. Highlights: {yields} In vitro wear performance of laser processed Ta coatings on Ti was evaluated. {yields} Wear tests in SBF showed one order of magnitude less wear for Ta coatings than Ti. {yields} Ta coatings can minimize early-stage micro-motion induced wear debris generation.

  20. Electrostatic coating technologies for food processing.

    Science.gov (United States)

    Barringer, Sheryl A; Sumonsiri, Nutsuda

    2015-01-01

    The application of electrostatics in both powder and liquid coating can improve the quality of food, such as its appearance, aroma, taste, and shelf life. Coatings can be found most commonly in the snack food industry, as well as in confectionery, bakery, meat and cheese processing. In electrostatic powder coating, the most important factors influencing coating quality are powder particle size, density, flowability, charge, and resistivity, as well as the surface properties and characteristics of the target. The most important factors during electrostatic liquid coating, also known as electrohydrodynamic coating, include applied voltage and electrical resistivity and viscosity of the liquid. A good understanding of these factors is needed for the design of optimal coating systems for food processing.

  1. Investigation of the fluidized bed-chemical vapor deposition (FBCVD) process using CFD-DEM method

    International Nuclear Information System (INIS)

    Liu Malin; Liu Rongzheng; Wen Yuanyun; Liu Bing; Shao Youlin

    2014-01-01

    The CFD-DEM-CVD multiscale coupling simulation concept was proposed based on the mass/momentum/energy transfer involved in the FB-CVD process. The pyrolysis process of the reaction gas in the spouted bed can be simulated by CFD method, then the concentration field and velocity field can be extracted and coupled with the particle movement behavior which can be simulated by DEM. Particle deposition process can be described by the CVD model based on particle position, velocity and neighboring gas concentration. This multiscale coupling method can be implemented in the Fluent@-EDEM@ software with their UDF (User Definition Function) and API (Application Programming Interface). Base on the multiscale coupling concept, the criterion for evaluating FB-CVD process is given. At first, the volume in the coating furnace is divided into two parts (active coating area and non-active coating area) based on simulation results of chemical pyrolysis process. Then the residence time of all particles in the active coating area can be obtained using the CFD-DEM simulation method. The residence time distribution can be used as a criterion for evaluating the gas-solid contact efficiency and operation performance of the coating furnace. At last different coating parameters of the coating furnace are compared based on the proposed criterion. And also, the future research emphasis is discussed. (author)

  2. Electrical contact arrangement for a coating process

    Science.gov (United States)

    Kabagambe, Benjamin; McCamy, James W; Boyd, Donald W

    2013-09-17

    A protective coating is applied to the electrically conductive surface of a reflective coating of a solar mirror by biasing a conductive member having a layer of a malleable electrically conductive material, e.g. a paste, against a portion of the conductive surface while moving an electrodepositable coating composition over the conductive surface. The moving of the electrodepositable coating composition over the conductive surface includes moving the solar mirror through a flow curtain of the electrodepositable coating composition and submerging the solar mirror in a pool of the electrodepositable coating composition. The use of the layer of a malleable electrically conductive material between the conductive member and the conductive surface compensates for irregularities in the conductive surface being contacted during the coating process thereby reducing the current density at the electrical contact area.

  3. Fluidized bed deposition and evaluation of silicon carbide coatings on microspheres

    International Nuclear Information System (INIS)

    Federer, J.I.

    1977-01-01

    The fuel element for the HTGR is an array of closely packed fuel microspheres in a carbonaceous matrix. A coating of dense silicon carbide (SiC), along with pyrocarbon layers, is deposited on the fueled microspheres to serve as a barrier against diffusion of fission products. The microspheres are coated with silicon carbide in a fluidized bed by reaction of methyltrichlorosilane (CH 3 SiCl 3 or MTS) and hydrogen at elevated temperatures. The principal variables of coating temperature and reactant gas composition (H 2 /MTS ratio) have been correlated with coating rate, morphology, stoichiometry, microstructure, and density. The optimum temperature for depositing highly dense coatings is in the range 1475 to 1675 0 C. Lower temperatures result in silicon-rich deposits, while higher temperatures may cause unacceptable porosity. The optimum H 2 /MTS ratio for highly dense coatings is 20 or more (approximately 5% MTS or less). The amount of grown-in porosity increases as the H 2 /MTS ratio decreases below 20. The requirement that the H 2 /MTS ratio be about 20 or more imposes a practical restraint on coating rate, since increasing the total flow rate would eventually expel microspheres from the coating tube. Evaluation of stoichiometry, morphology, and microstructure support the above mentioned optimum conditions of temperature and reactant gas composition. 18 figures, 3 tables

  4. Scaling up of the fluidized bed granulation process.

    Science.gov (United States)

    Rambali, B; Baert, L; Massart, D L

    2003-02-18

    The scaling up of a fluidized bed granulation process from small scale to production scale is often done empirically in the pharmaceutical industry. In this study, a more practical and systematic method was developed in order to achieve a similar granule size in the scaled up fluid bed. The scaling up is based on the relative droplet size, and the powder bed moisture content at the end of the spraying cycle. The present study describes the scaling up of the fluidized granulation process from small (5 kg scale) to medium (30 kg scale) and to production fluid bed scale (120 kg scale). The granulation process is scaled up with as target a geometric mean granule size of 400 microm. First, the effect of the relative droplet size on the granule size was investigated in the different fluid beds. The effect of the change in relative droplet size on the granule size was different for each fluid bed. Second, experimental design is applied on the small and the medium fluid scale, and regression models for the granule size are proposed in order to scale up the granulation process on the small to medium scale. The granulation process was also successful by scaling-up to the large fluid bed, considering only the relative droplet size.

  5. Impact on burnup performance of coated particle fuel design in pebble bed reactor with ROX fuel

    International Nuclear Information System (INIS)

    Ho, Hai Quan; Obara, Toru

    2015-01-01

    The pebble bed reactor (PBR), a kind of high-temperature gas-cooled reactor (HTGR), is expected to be among the next generation of nuclear reactors as it has excellent passive safety features, as well as online refueling and high thermal efficiency. Rock-like oxide (ROX) fuel has been studied at the Japan Atomic Energy Agency (JAEA) as a new once-through type fuel concept. Rock-like oxide used as fuel in a PBR can be expected to achieve high burnup and improve chemical stabilities. In the once-through fuel concept, the main challenge is to achieve as high a burnup as possible without failure of the spent fuel. The purpose of this study was to investigate the impact on burnup performance of different coated fuel particle (CFP) designs in a PBR with ROX fuel. In the study, the AGR-1 Coated Particle design and Deep-Burn Coated Particle design were used to make the burnup performance comparison. Criticality and core burnup calculations were performed by MCPBR code using the JENDL-4.0 library. Results at equilibrium showed that the two reactors utilizing AGR-1 Coated Particle and Deep-Burn Coated Particle designs could be critical with almost the same multiplication factor k eff . However, the power peaking factor and maximum power per fuel ball in the AGR-1 coated particle design was lower than that of Deep-Burn coated particle design. The AGR-1 design also showed an advantage in fissions per initial fissile atoms (FIFA); the AGR-1 coated particle design produced a higher FIFA than the Deep-Burn coated particle design. These results suggest that the difference in coated particle fuel design can have an effect on the burnup performance in ROX fuel. (author)

  6. Improving durability of the coated end mill when machining titanium alloys due to bedding

    Directory of Open Access Journals (Sweden)

    Besarabets Yu.Y.

    2016-08-01

    Full Text Available The paper shows the results of the research of opportunities to increase the durability of the end coated mills when machining titanium alloys due to bedding. To this purpose the existing methods of improving the durability of tool materials are analyzed. It is noted that for the cemented carbide hardening before coating, the methods of surface hardening are widely used. In order to further improvement of tool durability by the example of milling alloy BT6 using carbide cutters, vibroabrasively machined before TiAlN coating. The possibility of further durability increase of the instrument due to bedding in «Promoledge 9 %» technological environment is examined. It was supplied to the cutting zone with minimum lubrication method. Bedding was carried out under the following conditions: Sz = 0,03 and Sz = 0,05 mm/tooth, t = 1 mm; V = 10 m/min., V = 15 m/min., V = 20 m/min., V = 25 m/min. The research shows that the recommended speed to further increase of the durability of end mills is V = 20 m/min. In this case, there is a durability increase when applying Sz = 0,03 mm / tooth to 1,5 times and at Sz = 0,05 mm / tooth – 2 times.

  7. Tablet coating by injection molding technology - Optimization of coating formulation attributes and coating process parameters.

    Science.gov (United States)

    Desai, Parind M; Puri, Vibha; Brancazio, David; Halkude, Bhakti S; Hartman, Jeremy E; Wahane, Aniket V; Martinez, Alexander R; Jensen, Keith D; Harinath, Eranda; Braatz, Richard D; Chun, Jung-Hoon; Trout, Bernhardt L

    2018-01-01

    We developed and evaluated a solvent-free injection molding (IM) coating technology that could be suitable for continuous manufacturing via incorporation with IM tableting. Coating formulations (coating polymers and plasticizers) were prepared using hot-melt extrusion and screened via stress-strain analysis employing a universal testing machine. Selected coating formulations were studied for their melt flow characteristics. Tablets were coated using a vertical injection molding unit. Process parameters like softening temperature, injection pressure, and cooling temperature played a very important role in IM coating processing. IM coating employing polyethylene oxide (PEO) based formulations required sufficient room humidity (>30% RH) to avoid immediate cracks, whereas other formulations were insensitive to the room humidity. Tested formulations based on Eudrajit E PO and Kollicoat IR had unsuitable mechanical properties. Three coating formulations based on hydroxypropyl pea starch, PEO 1,000,000 and Opadry had favorable mechanical (35% elongation, >95×10 4 J/m 3 toughness) and melt flow (>0.4g/min) characteristics, that rendered acceptable IM coats. These three formulations increased the dissolution time by 10, 15 and 35min, respectively (75% drug release), compared to the uncoated tablets (15min). Coated tablets stored in several environmental conditions remained stable to cracking for the evaluated 8-week time period. Copyright © 2017 Elsevier B.V. All rights reserved.

  8. Granulation of core particles suitable for film coating by agitation fluidized bed I. Optimum formulation for core particles and development of a novel friability test method.

    Science.gov (United States)

    Hamashita, Tomohiro; Nakagawa, Yasuo; Aketo, Takao; Watano, Satoru

    2007-08-01

    To prepare powdered medicines without bitter taste, film coating is required to cover the surface of core particles. In this study, effect of formulation and operating conditions of agitation fluidized bed on the core particle properties was investigated. In order to prevent breakage of the core particles during coating process, which sometimes causes variation of drug dissolution rate, addition of maltose syrup powder during the formulation process of the core particles was investigated. Also, a method for friability test in which the core particles were subjected to strong impact was proposed to evaluate strength of the core particles. The friability of the core particles determined by this test method correlated well with the actual friability of the particles during the coating process. Based on this result, we confirmed this novel friability test method could predict the core particle endurance during the coating process.

  9. Plasma processed coating of laser fusion targets

    International Nuclear Information System (INIS)

    Johnson, W.L.; Letts, S.A.; Myers, D.W.; Crane, J.K.; Illige, J.D.; Hatcher, C.W.

    1979-01-01

    Coatings for laser fusion targets have been deposited in an inductively coupled discharge device by plasma polymerization. Two feed gases were used: perfluoro-2-butene, which produced a fluorocarbon coating (CF 1 3 ) with a density of 1.8 g/cc, and trans-2-butene which produced a hydrocarbon coating (CH 1 3 ) with a density of 1.0 g/cc. Uniform pin-hole free films have been deposited to a thickness of up to 30 μm of fluorocarbon and up to 110 μm of hydrocarbon. The effect of process variables on surface smoothness has been investigated. The basic defect in the coating has been found to result from shadowing by a small surface irregularity in an anisotropic coating flux

  10. Continuous adsorption of Pb(II) and methylene blue by engineered graphite oxide coated sand in fixed-bed column

    Energy Technology Data Exchange (ETDEWEB)

    Gong, Ji-Lai, E-mail: jilaigong@gmail.com [College of Environmental Science and Engineering, Key Laboratory of Environmental Biology and Pollution Control, Ministry of Education, Hunan University, Changsha 410082 (China); Zhang, Yong-Liang; Jiang, Yan [College of Environmental Science and Engineering, Key Laboratory of Environmental Biology and Pollution Control, Ministry of Education, Hunan University, Changsha 410082 (China); Zeng, Guang-Ming, E-mail: zgming@hnu.edu.cn [College of Environmental Science and Engineering, Key Laboratory of Environmental Biology and Pollution Control, Ministry of Education, Hunan University, Changsha 410082 (China); Cui, Zhi-Hui; Liu, Ke; Deng, Can-Hui; Niu, Qiu-Ya; Deng, Jiu-Hua [College of Environmental Science and Engineering, Key Laboratory of Environmental Biology and Pollution Control, Ministry of Education, Hunan University, Changsha 410082 (China); Huan, Shuang-Yan [State Key Laboratory for Chemo/Biosensing and Chemometrics, College of Chemistry and Chemical Engineering, Hunan University, Changsha 410082 (China)

    2015-03-01

    Highlights: • GO-sand was prepared by coating GO on the surface of sand. • Pb(II) and MB were efficiently removed by GO-sand filter in column. • The removal of MB was enhanced with the presence of Pb(II). • GO-sand is low-cost and convenient for its application as packed bed filter. - Abstract: The mixture of several effluents, caused by the improper handling and management of effluents, generated multi-component wastewater containing both metals and dyes, leading to the complicated treatment process. In this study, a continuous adsorption of Pb(II) and methylene blue (MB) has been studied in single and binary solutions by using graphite oxide coated sand (GO-sand) as an adsorbent in a fixed-bed column. GO-sand was analyzed by X-ray photoelectron spectroscopy before and after analyte adsorption. Compared with sand filter, adsorption quantity and capacity for Pb(II) and MB by GO-sand filter were greatly increased. In Pb(II) and MB single solutions, the experimental parameters were investigated in detail including initial concentration, flow rate, bed depth and pH. Exhaustion time decreased with increasing initial concentration and flow rate, and increased with increasing bed depth and pH. In the Pb(II)-MB binary solution, exhaustion time significantly decreased for Pb(II) adsorption, but increased for MB adsorption. The reason was explained that the more favorable adsorption for MB onto the surface of GO-sand than that for Pb(II), which was derived from π–π interaction between MB and GO on sand surface in packed filter. The Yoon–Nelson model was applied at different concentration of Pb(II) and MB to predict the breakthrough curves. The experimental data were well fit with the model indicating that it was suitable for this column design.

  11. Bile salt/phospholipid mixed micelle precursor pellets prepared by fluid-bed coating

    Directory of Open Access Journals (Sweden)

    Dong F

    2013-04-01

    Full Text Available Fuxia Dong,1,2 Yunchang Xie,1 Jianping Qi,1 Fuqiang Hu,3 Yi Lu,1 Sanming Li,2 Wei Wu1 1School of Pharmacy, Fudan University, Key Laboratory of Smart Drug Delivery of Ministry of Education and PLA, Shanghai, People’s Republic of China; 2School of Pharmacy, Shenyang Pharmaceutical University, Liaoning, People’s Republic of China; 3School of Pharmacy, Zhejiang University, Hangzhou, People’s Republic of China Abstract: Bile salt/phospholipid mixed micelles (MMs are potent carriers used for oral absorption of drugs that are poorly soluble in water; however, there are many limitations associated with liquid formulations. In the current study, the feasibility of preparing bile salt/phospholipid MM precursor (preMM pellets with high oral bioavailability, using fluid-bed coating technology, was examined. In this study, fenofibrate (FB and sodium deoxycholate (SDC were used as the model drug and the bile salt, respectively. To prepare the MMs and to serve as the micellular carrier, a weight ratio of 4:6 was selected for the sodium deoxycholate/phospholipids based on the ternary phase diagram. Polyethylene glycol (PEG 6000 was selected as the dispersion matrix for precipitation of the MMs onto pellets, since it can enhance the solubilizing ability of the MMs. Coating of the MMs onto the pellets using the fluid-bed coating technology was efficient and the pellets were spherical and intact. MMs could be easily reconstituted from preMM pellets in water. Although they existed in a crystalline state in the preMM pellets, FB could be encapsulated into the reconstituted MMs, and the MMs were redispersed better than solid dispersion pellets (FB:PEG = 1:3 and Lipanthyl®. The redispersibility of the preMM pellets increased with the increase of the FB/PEG/micellar carrier. PreMM pellets with a FB:PEG:micellar carrier ratio of 1:1.5:1.5 showed 284% and 145% bioavailability relative to Lipanthyl® and solid dispersion pellets (FB:PEG = 1:3, respectively. Fluid-bed

  12. Fluidized-Bed Coating with Sodium Sulfate and PVA-TiO2, 3. The Role of Tackiness and the Tack Stokes Number

    DEFF Research Database (Denmark)

    Hede, Peter Dybdahl; Bach, Poul; Jensen, Anker Degn

    2009-01-01

    In the first and second parts of this study [Hede, P. D.; Bach, P.; Jensen, A. D. Ind. Eng. Chem. Res. 2009, 48, 1893 and 1905], agglomeration tendencies were studied for two types of coatings: sodium sulfate and PVA-TiO2. Results showed that the agglomeration tendency is always lower for the salt...... of agglomeration, similar to the salt coating process. With the PVA-TiO2, coating liquid layer thicknesses encountered during these fluid-bed coating processes, agglomeration seems to be governed primarily by liquid surface phenomena. A modification to the original viscous Stokes number is suggested in the present...... paper, which defines the Stokes number in terms of the work needed to reach maximum tack instead of the viscous dissipation energy. The new tack Stokes number correlates well with the observed levels of agglomeration and, as a promising feature, proportionality is observed between the agglomeration...

  13. Carbon coated (carbonous) catalyst in ebullated bed reactor for production of oxygenated chemicals from syngas/CO2

    International Nuclear Information System (INIS)

    Peizheng Zhou

    2002-01-01

    This report summarizes the work completed under DOE's Support of Advanced Fuel Research program, Contract No. DE-FG26-99FT40681. The contract period was October 2000 through September 2002. This R and D program investigated the modification of the mechanical strength of catalyst extrudates using Hydrocarbon Technologies, Inc. (HTI) carbon-coated catalyst technology so that the ebullated bed technology can be utilized to produce valuable oxygenated chemicals from syngas/CO 2 efficiently and economically. Exothermic chemical reactions benefit from the temperature control and freedom from catalyst fouling provided by the ebullated bed reactor technology. The carbon-coated extrudates prepared using these procedures had sufficient attrition resistance and surface area for use in ebullated bed operation. The low cost of carbon coating makes the carbon-coated catalysts highly competitive in the market of catalyst extrudates

  14. CARBON COATED (CARBONOUS) CATALYST IN EBULLATED BED REACTOR FOR PRODUCTION OF OXYGENATED CHEMICALS FROM SYNGAS/CO2

    Energy Technology Data Exchange (ETDEWEB)

    Peizheng Zhou

    2002-12-30

    This report summarizes the work completed under DOE's Support of Advanced Fuel Research program, Contract No. DE-FG26-99FT40681. The contract period was October 2000 through September 2002. This R&D program investigated the modification of the mechanical strength of catalyst extrudates using Hydrocarbon Technologies, Inc. (HTI) carbon-coated catalyst technology so that the ebullated bed technology can be utilized to produce valuable oxygenated chemicals from syngas/CO{sub 2} efficiently and economically. Exothermic chemical reactions benefit from the temperature control and freedom from catalyst fouling provided by the ebullated bed reactor technology. The carbon-coated extrudates prepared using these procedures had sufficient attrition resistance and surface area for use in ebullated bed operation. The low cost of carbon coating makes the carbon-coated catalysts highly competitive in the market of catalyst extrudates.

  15. Broadband Reflective Coating Process for Large FUVOIR Mirrors, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — ZeCoat Corporation will develop and demonstrate a set of revolutionary coating processes for making broadband reflective coatings suitable for very large mirrors (4+...

  16. Stearic acid coating on circulating fluidized bed combustion fly ashes and its effect on the mechanical performance of polymer composites

    International Nuclear Information System (INIS)

    Yao, Nina; Zhang, Ping; Song, Lixian; Kang, Ming; Lu, Zhongyuan; Zheng, Rong

    2013-01-01

    The aim of this work was to test circulating fluidized bed combustion fly ashes (CFAs) for its potential to be utilized in polymer composites manufacturing to improve its toughness. CFAs was coated by stearic acid and used in the composite of polypropylene/ethylene vinyl acetate/high density polyethylene (PP/EVA/HDPE) by molding process method. The resulting coated and uncoated CFAs were fully characterized by particle size analyzer, contact angles, powder X-ray diffraction (XRD), thermogravimetric analysis/differential thermal analysis (TGA/DTA), Brunauer–Emmett–Teller (BET), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). The stearic acid coated onto the surface of CFAs particles in the physical and chemical ways, and the total clad ratio reached 2.05% by measuring TGA/DTA curve. The percentage of CFAs particles focused to a narrow range 2–4 μm and the median mean size was 3.2 μm more than uncoated CFAs. The properties of hydrophobic and dispersive of CFAs particles improved and original activity was reserved after stearic acid coating. The stearic acid was verified as a coupling agent by how much effect it had on the mechanical properties. It showed the elongation at break of PP/EVA/HDPE reinforced with 15 wt% coated CFAs (c-CFAs) was 80.20% and higher than that of the uncoated. The stearic acid treatment of CFAs is a very promising approach to improve the mechanical strength due to the incorporation of stearic acid on the CFAs surface, and hence, further enhances the potential for recycling CFAs as a suitable filler material in polymer composites.

  17. Stearic acid coating on circulating fluidized bed combustion fly ashes and its effect on the mechanical performance of polymer composites

    Science.gov (United States)

    Yao, Nina; Zhang, Ping; Song, Lixian; Kang, Ming; Lu, Zhongyuan; Zheng, Rong

    2013-08-01

    The aim of this work was to test circulating fluidized bed combustion fly ashes (CFAs) for its potential to be utilized in polymer composites manufacturing to improve its toughness. CFAs was coated by stearic acid and used in the composite of polypropylene/ethylene vinyl acetate/high density polyethylene (PP/EVA/HDPE) by molding process method. The resulting coated and uncoated CFAs were fully characterized by particle size analyzer, contact angles, powder X-ray diffraction (XRD), thermogravimetric analysis/differential thermal analysis (TGA/DTA), Brunauer-Emmett-Teller (BET), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). The stearic acid coated onto the surface of CFAs particles in the physical and chemical ways, and the total clad ratio reached 2.05% by measuring TGA/DTA curve. The percentage of CFAs particles focused to a narrow range 2-4 μm and the median mean size was 3.2 μm more than uncoated CFAs. The properties of hydrophobic and dispersive of CFAs particles improved and original activity was reserved after stearic acid coating. The stearic acid was verified as a coupling agent by how much effect it had on the mechanical properties. It showed the elongation at break of PP/EVA/HDPE reinforced with 15 wt% coated CFAs (c-CFAs) was 80.20% and higher than that of the uncoated. The stearic acid treatment of CFAs is a very promising approach to improve the mechanical strength due to the incorporation of stearic acid on the CFAs surface, and hence, further enhances the potential for recycling CFAs as a suitable filler material in polymer composites.

  18. Modeling agglomeration processes in fluid-bed granulation

    Energy Technology Data Exchange (ETDEWEB)

    Cryer, S.A.

    1999-10-01

    Many agrochemicals are formulated as water dispersive granules through agglomeration, beginning with a fine powder ({approximately}1 {micro}m) and ending with granules on the order of 500 {micro}m. Powders are charged into a granulation system with a liquid binding agent, and granules are subsequently grown to an appropriate size. Granulation in fluid beds is presented using a mass conserving discretized population balance equation. Coalesce kernels governing the rate and extent of granulation are assumed dependent on the Stokes number, which is indirectly liked to important process variables (air and under flow rate, bed charge, bed geometry) such that the physical processes governing particle coalescence and rebound are correlated to process variables. A new coalescence kernel is proposed based on physical insight, simplicity, and deterministic equivalent modeling to account for uncertainty. This kernel is based on a Stokes number method where uncertainty in the Stokes number is characterized by polynomial chaos expansions. The magnitude of the coalescence kernel is proportional to the probability of the distribution of Stokes number exceeding a critical value. This mechanistic/semiempirical approach to fluid-bed agglomeration fosters an environment for process scaleup by eliminating specific equipment and process variable constraints to focus on the underlying mechanisms for proper scale-up procedures. Model predictions using this new kernel are then compared to experimental pilot-plant observations.

  19. Processes limiting mussel bed restoration in the Wadden-Sea

    NARCIS (Netherlands)

    de Paoli, Helene; van de Koppel, Johan; van der Zee, Els; Kangeri, Arno; van Belzen, Jim; Holthuijsen, Sander; van den Berg, Aniek; Herman, Peter; Olff, Han; van der Heide, Tjisse

    This paper reports on experimental restoration of mussel beds in the Wadden Sea and the processes that might limit successful restoration of this foundation species (i.e. substrate, predation, hydrodynamics). The importance of substrate, predation, hydrodynamic conditions and location on mussel

  20. Demonstration of pharmaceutical tablet coating process by injection molding technology.

    Science.gov (United States)

    Puri, Vibha; Brancazio, David; Harinath, Eranda; Martinez, Alexander R; Desai, Parind M; Jensen, Keith D; Chun, Jung-Hoon; Braatz, Richard D; Myerson, Allan S; Trout, Bernhardt L

    2018-01-15

    We demonstrate the coating of tablets using an injection molding (IM) process that has advantage of being solvent free and can provide precision coat features. The selected core tablets comprising 10% w/w griseofulvin were prepared by an integrated hot melt extrusion-injection molding (HME-IM) process. Coating trials were conducted on a vertical injection mold machine. Polyethylene glycol and polyethylene oxide based hot melt extruded coat compositions were used. Tablet coating process feasibility was successfully demonstrated using different coating mold designs (with both overlapping and non-overlapping coatings at the weld) and coat thicknesses of 150 and 300 μm. The resultant coated tablets had acceptable appearance, seal at the weld, and immediate drug release profile (with an acceptable lag time). Since IM is a continuous process, this study opens opportunities to develop HME-IM continuous processes for transforming powder to coated tablets. Copyright © 2017 Elsevier B.V. All rights reserved.

  1. Analysis of the surface quality of sulphur-coated urea particles in a two-dimensional spouted bed

    Directory of Open Access Journals (Sweden)

    G.S.E. Ayub

    2001-03-01

    Full Text Available In this work the quality of sulphur-coated urea was determined by the urea dissolution rate and analysed by electron microscopy. Particles of urea were coated in a two-dimensional spouted bed, having a 60° slanted base angle and an atomization nozzle installed at the base. Elementary sulphur was liquefied and atomized on the particles. The experiments were planned with the objective of verifying the influences of flowrates of sulphur and atomized air and the temperature of the air used in the spouted bed on the quality of the coated particle surface. The temperature of the spout air and the flowrate of the atomized air showed a significant influence on the quality of the coating.

  2. Application of image processing on struvite recovery from swine wastewater by using the fluidized bed.

    Science.gov (United States)

    Ye, Zhi-Long; Deng, Yujun; Ye, Xin; Lou, Yaoyin; Chen, Shaohua

    2018-01-01

    Fluidized granulation is one of the common methods used in wastewater treatment and resource recovery with harvesting millimeter-scale large particles. Presently, effective methods are lacking to measure the fluidized granules ranging from micro- to millimeter scales, with the consequence of ineffectively controlling and optimizing the granulation process. In this work, recovering struvite (MgNH 4 PO 4 ·6H 2 O) from swine wastewater by using a fluidized bed was taken as an example. Image processing was applied to analyze the properties of different types of struvite granules, including morphology, particle size distribution, number density and mass concentration. Four stages of the struvite crystal evolution were therefore defined: aggregation, aggregate compaction, cluster-agglomerating and coating growth. These stages could occur simultaneously or sequentially. Up-flow rates of 30-80 mm/s in the fluidized bed sustained 600-876 g/L granular solids. Results revealed that the coating-growth granules were formed with compact aggregates or cluster-agglomerating granules as the nuclei. The growth rates for the different types of particles, including population growth, mass increase and particle size enlargement, were determined. In final, a schematic illustration for struvite granulation process is also presented.

  3. Technological processes intensification in devices with magneto-fluidized bed

    Directory of Open Access Journals (Sweden)

    Egorov Ivan

    2017-01-01

    Full Text Available The paper shows the efficiency of application of magneto-fluidized bed formed of ferromagnetic materials in press-forms dosed filling and milling devices. For powders without natural fluidity, dosing device is situated between electromagnets creating constant magnetic field with horizontal induction lines and alternating gradient magnetic field with vertical induction lines and higher induction gradient in the lowest part of chamber with powder. This configuration allows development of uniform efflux speed of ferromagnetic powders from 2 mm diameter opening. For example, mass efflux speed of strontium ferrite powder with 1 μm average particle size in magneto-fluidized bed reached 181.1 mg/s and the dosing time of 2000 mg of this powder was 11.1 s. For practical usage of magneto-fluidized bed in the milling device, beater mill is situated between electromagnet poles in the way that induction lines of constant and alternating gradient magnetic fields were mutually perpendicular and parallel to the plane of rotating beaters. Milling of particulate strontium ferrite with 1558.5 μm average particle size during 120 minutes in magneto-fluidized bed allows increasing milling degree in 16.2 times by comparison with processing without electromagnetic effect.

  4. Monitoring of pellet coating process with image analysis—a feasibility study

    DEFF Research Database (Denmark)

    Kucheryavskiy, Sergey; Esbensen, Kim; Bogomolov, Andrey

    2010-01-01

    of the process samples appearance, besides measurable distances, that may be connected to the information of interest. In the present paper, the methods of image analysis were applied to at-line monitoring of fluid bed pellet coating process. The quantitative description of images of pellet samples, taken from...... that pellet images, taken with a conventional digital camera, can be used for at-line monitoring of the process course, specifically, the growth of pellets due to the coating. An algorithm for precise counting of pellets has been developed. Combined with the sample weighing, it enables an accurate...

  5. Parallel-Processing Test Bed For Simulation Software

    Science.gov (United States)

    Blech, Richard; Cole, Gary; Townsend, Scott

    1996-01-01

    Second-generation Hypercluster computing system is multiprocessor test bed for research on parallel algorithms for simulation in fluid dynamics, electromagnetics, chemistry, and other fields with large computational requirements but relatively low input/output requirements. Built from standard, off-shelf hardware readily upgraded as improved technology becomes available. System used for experiments with such parallel-processing concepts as message-passing algorithms, debugging software tools, and computational steering. First-generation Hypercluster system described in "Hypercluster Parallel Processor" (LEW-15283).

  6. Fluidized-Bed Coating with Sodium Sulfate and PVA-TiO2, 1. Review and Agglomeration Regime Maps

    DEFF Research Database (Denmark)

    Hede, Peter Dybdahl; Bach, Poul; Jensen, Anker Degn

    2009-01-01

    salt and polymer film coating is provided, along with a presentation of the equipment and materials being used in this and the following papers. Results from agglomeration studies over a broad range of process conditions are presented, showing that the tendency toward agglomeration is always less...... for the salt coating process than for the polymer coating process, under similar process conditions. Based on the experimental results, an agglomeration regime map is suggested for each of the two types of coating solutions, based on values of the drying force and the coating solution spray rate....

  7. Controlling the chemical stability of a moisture-sensitive drug product through monitoring and identification of coating process microenvironment.

    Science.gov (United States)

    Kestur, Umesh; Pandey, Preetanshu; Badawy, Sherif; Lin, Judy; Desai, Divyakant

    2014-12-10

    The objective of this work was to monitor and identify the impact of coating microenvironment, as measured by PyroButtons(®) data loggers, on the chemical stability of a moisture-sensitive drug molecule brivanib alaninate (BA). BA tablets were coated at two different scales (15 and 24 in pan). PyroButtons(®) data loggers were allowed to move freely within the tablet bed to record the temperature and relative humidity conditions of the tablet bed. The tablet moisture content at the end of the coating runs, and the rate of hydrolysis of the BA tablets based on HPLC analysis was found to be a function of the coating thermodynamic microenvironment. Wetter coating conditions resulted in tablets with higher water content and showed greater degradation upon storage. The coating process which yielded acceptable stability in a 15 in coater was transferred to a 24 in coater by maintaining similar tablet-bed relative humidity and temperature conditions. This was compared to a traditional scale-up approach where the environmental equivalency factor (EEF) was matched between scales during coating. The moisture content observed across the two scales indicated that maintaining a similar tablet-bed microenvironment ensured consistent results between scales. Copyright © 2014 Elsevier B.V. All rights reserved.

  8. Enhanced Productivity of Chemical Processes Using Dense Fluidized Beds

    Energy Technology Data Exchange (ETDEWEB)

    Sibashis Banerjee; Alvin Chen; Rutton Patel; Dale Snider; Ken Williams; Timothy O' Hern; Paul Tortora

    2008-02-29

    The work detailed in this report addresses Enabling Technologies within Computational Technology by integrating a “breakthrough” particle-fluid computational technology into traditional Process Science and Engineering Technology. The work completed under this DOE project addresses five major development areas 1) gas chemistry in dense fluidized beds 2) thermal cracking of liquid film on solids producing gas products 3) liquid injection in a fluidized bed with particle-to-particle liquid film transport 4) solid-gas chemistry and 5) first level validation of models. Because of the nature of the research using tightly coupled solids and fluid phases with a Lagrangian description of the solids and continuum description of fluid, the work provides ground-breaking advances in reactor prediction capability. This capability has been tested against experimental data where available. The commercial product arising out of this work is called Barracuda and is suitable for a wide (dense-to-dilute) range of industrial scale gas-solid flows with and without reactions. Commercial applications include dense gas-solid beds, gasifiers, riser reactors and cyclones.

  9. Achieving Control of Coating Process in your Foundry

    DEFF Research Database (Denmark)

    Di Muoio, G. L.; Tiedje, N. S.

    2015-01-01

    Achieving control of coating thickness in foundry moulds is needed in order to guarantee uniform properties of the mould but also to achieve control of drying time. Since drying time of water based coatings is heavily dependent on the amount of water present in the coating layer, a stable coating...... process is prerequisite for a stable drying process. In this study, we analyse the effect of different variables on the coating layer properties. We start by considering four critical variables identified in a previous study such as sand compaction, coating density, dipping time and gravity and then we...... add centre points to the original experimental plans to identify possible non-linear effects and variation in process stability. Finally, we investigate the relation between coating penetration (a variable that is relatively simple to measure in production) and other coating layer thickness properties...

  10. CARBON COATED (CARBONOUS) CATALYST IN EBULLATED BED REACTOR FOR PRODUCTION OF OXYGENATED CHEMICALS FROM SYNGAS/CO2

    Energy Technology Data Exchange (ETDEWEB)

    Peizheng Zhou

    2001-10-26

    There are a number of exothermic chemical reactions which might benefit from the temperature control and freedom from catalyst fouling provided by the ebullated bed reactor technology. A particularly promising area is production of oxygenated chemicals, such as alcohols and ethers, from synthesis gas, which can be economically produced from coal or biomass. The ebullated bed operation requires that the small-diameter ({approx}1/32 inch) catalyst particles have enough mechanical strength to avoid loss by attrition. However, all of the State Of The Art (SOTA) catalysts and advanced catalysts for the purpose are low in mechanical strength. The patented carbon-coated catalyst technology developed in our laboratory converts catalyst particles with low mechanical strength to strong catalysts suitable for ebullated bed application. This R&D program is concerned with the modification on the mechanical strength of the SOTA and advanced catalysts so that the ebullated bed technology can be utilized to produce valuable oxygenated chemicals from syngas/CO{sub 2} efficiently and economically. The objective of this R&D program is to study the technical and economic feasibility of selective production of high-value oxygenated chemicals from synthesis gas and CO{sub 2} mixed feed in an ebullated bed reactor using carbon-coated catalyst particles.

  11. The effects of applying silicon carbide coating on core reactivity of pebble-bed HTR in water ingress accident

    Energy Technology Data Exchange (ETDEWEB)

    Zuhair, S.; Setiadipura, Topan [National Nuclear Energy Agency of Indonesia, Serpong Tagerang Selatan (Indonesia). Center for Nuclear Reactor Technology and Safety; Su' ud, Zaki [Bandung Institute of Technology (Indonesia). Dept. of Physics

    2017-03-15

    Graphite is used as the moderator, fuel barrier material, and core structure in High Temperature Reactors (HTRs). However, despite its good thermal and mechanical properties below the radiation and high temperatures, it cannot avoid corrosion as a consequence of an accident of water/air ingress. Degradation of graphite as a main HTR material and the formation of dangerous CO gas is a serious problem in HTR safety. One of the several steps that can be adopted to avoid or prevent the corrosion of graphite by the water/air ingress is the application of a thin layer of silicon carbide (SiC) on the surface of the fuel element. This study investigates the effect of applying SiC coating on the fuel surfaces of pebble-bed HTR in water ingress accident from the reactivity points of view. A series of reactivity calculations were done with the Monte Carlo transport code MCNPX and continuous energy nuclear data library ENDF/B-VII at temperature of 1200 K. Three options of UO{sub 2}, PuO{sub 2}, and ThO{sub 2}/UO{sub 2} fuel kernel were considered to obtain the inter comparison of the core reactivity of pebble-bed HTR in conditions of water/air ingress accident. The calculation results indicated that the UO{sub 2}-fueled pebble-bed HTR reactivity was slightly reduced and relatively more decreased when the thickness of the SiC coating increased. The reactivity characteristic of ThO{sub 2}/UO{sub 2}-fueled pebble-bed HTR showed a similar trend to that of UO{sub 2}, but did not show reactivity peak caused by water ingress. In contrast with UO{sub 2}- and ThO{sub 2}-fueled pebble-bed HTR, although the reactivity of PuO{sub 2}-fueled pebble-bed HTR was the lowest, its characteristics showed a very high reactivity peak (0.33 Δk/k) and this introduction of positive reactivity is difficult to control. SiC coating on the surface of the plutonium fuel pebble has no significant impact. From the comparison between reactivity characteristics of uranium, thorium and plutonium cores with 0

  12. A novel in-line NIR spectroscopy application for the monitoring of tablet film coating in an industrial scale process.

    Science.gov (United States)

    Möltgen, C-V; Puchert, T; Menezes, J C; Lochmann, D; Reich, G

    2012-04-15

    Film coating of tablets is a multivariate pharmaceutical unit operation. In this study an innovative in-line Fourier-Transform Near-Infrared Spectroscopy (FT-NIRS) application is described which enables real-time monitoring of a full industrial scale pan coating process of heart-shaped tablets. The tablets were coated with a thin hydroxypropyl methylcellulose (HPMC) film of up to approx. 28 μm on the tablet face as determined by SEM, corresponding to a weight gain of 2.26%. For a better understanding of the aqueous coating process the NIR probe was positioned inside the rotating tablet bed. Five full scale experimental runs have been performed to evaluate the impact of process variables such as pan rotation, exhaust air temperature, spray rate and pan load and elaborate robust and selective quantitative calibration models for the real-time determination of both coating growth and tablet moisture content. Principal Component (PC) score plots allowed each coating step, namely preheating, spraying and drying to be distinguished and the dominating factors and their spectral effects to be identified (e.g. temperature, moisture, coating growth, change of tablet bed density, and core/coat interactions). The distinct separation of HPMC coating growth and tablet moisture in different PCs enabled a real-time in-line monitoring of both attributes. A PLS calibration model based on Karl Fischer reference values allowed the tablet moisture trajectory to be determined throughout the entire coating process. A 1-latent variable iPLS weight gain calibration model with calibration samples from process stages dominated by the coating growth (i.e. ≥ 30% of the theoretically applied amount of coating) was sufficiently selective and accurate to predict the progress of the thin HPMC coating layer. At-line NIR Chemical Imaging (NIR-CI) in combination with PLS Discriminant Analysis (PLSDA) verified the HPMC coating growth and physical changes at the core/coat interface during the initial

  13. Aluminum-silicon coatings on austenitic stainless steel (AISI 304 and 317 deposited by chemical vapor deposition in a fluidized bed

    Directory of Open Access Journals (Sweden)

    José Luddey Marulanda Arevalo

    2014-05-01

    Full Text Available Aluminum-silicon coatings were deposited onto stainless steels AISI 304 and AISI 317. The deposition was performed at 540°C with a ratio of active gases HCl/H2 of 1/15.3; argon was used as a carrier gas. The bed of the FBR-CVD process consisted of 2.5 g aluminum powder, 7.5 g silicon powder and 90 g alumina. After the coatings were deposited, each sample was given a heat treatment to improve its mechanical properties and oxidation behavior by diffusing the alloying elements. Thermodynamic simulation was performed with Thermo-Calc software to investigate the composition of the deposited material. The coated and uncoated specimens were exposed to temperatures of 750ºC in an atmosphere where the vapor was transported to the samples using a flow of N2 of 40 ml/min and 100% water vapor (H2O. The coated specimens gained little weight during the thousand hours of exposure and will thus guard against a corrosive attack compared to the uncoated substrates. In addition, the coated stainless steels show an oxidation rate with a logarithmic trend while the uncoated steel oxidation rate showed a linear trend.

  14. Laser Processing of Multilayered Thermal Spray Coatings: Optimal Processing Parameters

    Science.gov (United States)

    Tewolde, Mahder; Zhang, Tao; Lee, Hwasoo; Sampath, Sanjay; Hwang, David; Longtin, Jon

    2017-12-01

    Laser processing offers an innovative approach for the fabrication and transformation of a wide range of materials. As a rapid, non-contact, and precision material removal technology, lasers are natural tools to process thermal spray coatings. Recently, a thermoelectric generator (TEG) was fabricated using thermal spray and laser processing. The TEG device represents a multilayer, multimaterial functional thermal spray structure, with laser processing serving an essential role in its fabrication. Several unique challenges are presented when processing such multilayer coatings, and the focus of this work is on the selection of laser processing parameters for optimal feature quality and device performance. A parametric study is carried out using three short-pulse lasers, where laser power, repetition rate and processing speed are varied to determine the laser parameters that result in high-quality features. The resulting laser patterns are characterized using optical and scanning electron microscopy, energy-dispersive x-ray spectroscopy, and electrical isolation tests between patterned regions. The underlying laser interaction and material removal mechanisms that affect the feature quality are discussed. Feature quality was found to improve both by using a multiscanning approach and an optional assist gas of air or nitrogen. Electrically isolated regions were also patterned in a cylindrical test specimen.

  15. A dual response surface optimization methodology for achieving uniform coating thickness in powder coating process

    Directory of Open Access Journals (Sweden)

    Boby John

    2015-09-01

    Full Text Available The powder coating is an economic, technologically superior and environment friendly painting technique compared with other conventional painting methods. However large variation in coating thickness can reduce the attractiveness of powder coated products. The coating thickness variation can also adversely affect the surface appearance and corrosion resistivity of the product. This can eventually lead to customer dissatisfaction and loss of market share. In this paper, the author discusses a dual response surface optimization methodology to minimize the thickness variation around the target value of powder coated industrial enclosures. The industrial enclosures are cabinets used for mounting the electrical and electronic equipment. The proposed methodology consists of establishing the relationship between the coating thickness & the powder coating process parameters and developing models for the mean and variance of coating thickness. Then the powder coating process is optimized by minimizing the standard deviation of coating thickness subject to the constraint that the thickness mean would be very close to the target. The study resulted in achieving a coating thickness mean of 80.0199 microns for industrial enclosures, which is very close to the target value of 80 microns. A comparison of the results of the proposed approach with that of existing methodologies showed that the suggested method is equally good or even better than the existing methodologies. The result of the study is also validated with a new batch of industrial enclosures.

  16. Dip Process Thermal Barrier Coatings for Superalloys.

    Science.gov (United States)

    1980-06-01

    melting Ce-Co or Ce-Ni alloy, By internally oxidizing these coatings, t is possible to obtain a duplex with a CeO2 -rich oxide scale as the outer layer... Slurry Fusion Coatings......................15 Ultra-Rich Cerium (.- 90%) Dip Coating on IN738 .......... 17 CONCLUSIONS...alloy powder slurried with an organic vehicle, then fired in an inert atmosphere. Our original concept was to selectively oxidize cerium, using CO/CO 2

  17. Modeling a Packed Bed Reactor Utilizing the Sabatier Process

    Science.gov (United States)

    Shah, Malay G.; Meier, Anne J.; Hintze, Paul E.

    2017-01-01

    A numerical model is being developed using Python which characterizes the conversion and temperature profiles of a packed bed reactor (PBR) that utilizes the Sabatier process; the reaction produces methane and water from carbon dioxide and hydrogen. While the specific kinetics of the Sabatier reaction on the RuAl2O3 catalyst pellets are unknown, an empirical reaction rate equation1 is used for the overall reaction. As this reaction is highly exothermic, proper thermal control is of the utmost importance to ensure maximum conversion and to avoid reactor runaway. It is therefore necessary to determine what wall temperature profile will ensure safe and efficient operation of the reactor. This wall temperature will be maintained by active thermal controls on the outer surface of the reactor. Two cylindrical PBRs are currently being tested experimentally and will be used for validation of the Python model. They are similar in design except one of them is larger and incorporates a preheat loop by feeding the reactant gas through a pipe along the center of the catalyst bed. The further complexity of adding a preheat pipe to the model to mimic the larger reactor is yet to be implemented and validated; preliminary validation is done using the smaller PBR with no reactant preheating. When mapping experimental values of the wall temperature from the smaller PBR into the Python model, a good approximation of the total conversion and temperature profile has been achieved. A separate CFD model incorporates more complex three-dimensional effects by including the solid catalyst pellets within the domain. The goal is to improve the Python model to the point where the results of other reactor geometry can be reasonably predicted relatively quickly when compared to the much more computationally expensive CFD approach. Once a reactor size is narrowed down using the Python approach, CFD will be used to generate a more thorough prediction of the reactors performance.

  18. Fluidized-Bed Coating with Sodium Sulfate and PVA-TiO2, 2. Influence of Coating Solution Viscosity, Stickiness, pH, and Droplet Diameter on Agglomeration

    DEFF Research Database (Denmark)

    Hede, Peter Dybdahl; Bach, Poul; Jensen, Anker Degn

    2009-01-01

    In the first part of this study [Hede, P. D.; Bach, P.; Jensen, A. D. Ind. Eng. Chem. Res. 2009, 49, 1914], agglomeration regime maps were developed for two types of coatings: sodium sulfate and PVA-TiO2. It was observed here how the agglomeration tendency is always lower for the salt coating...... the PVA-TiO2 coating formulation and process to achieve a low tendency of agglomeration, similar to that of the salt coating process. The best results for the PVA-TiO2 solution are obtained by substituting the PVA-TiO2 in equal amounts with Neodol 23-6.5 and further reducing the pH value in the coating...

  19. Entrapment of Rhizobium sp. by fluidized bed technique using polymers as coating materials

    Directory of Open Access Journals (Sweden)

    Diego Rivera

    2016-04-01

    Full Text Available The spray-drying technique was applied for the development of three solid formulations of Rhizobium. Sodium alginate and hydroxypropyl methylcellulose (HPMC with concentrations of 0.5 % were used as polymers. Results showed that none of the solid formulations had negative effects in vitro on the growth-promoting capacities of Rhizobium sp. G58 (p < 0.05. PCA´s first three components explained 84.5 % of the total variance. This analysis concluded that the solid formulation had not negative effects on the biological nitrogen fixation activity in vitro or on the process of nodulation in greenhouse experiments. Symbiosis between Rhizobium and the plant was effective, which suggested that, under controlled conditions, the coating process with the polymers had allowed a controlled release of the bacteria and a proper transfer of Rhizobium sp. from the microparticles to the root of the plant.

  20. Superhydrophobic coatings for aluminium surfaces synthesized by chemical etching process

    Directory of Open Access Journals (Sweden)

    Priya Varshney

    2016-10-01

    Full Text Available In this paper, the superhydrophobic coatings on aluminium surfaces were prepared by two-step (chemical etching followed by coating and one-step (chemical etching and coating in a single step processes using potassium hydroxide and lauric acid. Besides, surface immersion time in solutions was varied in both processes. Wettability and surface morphologies of treated aluminium surfaces were characterized using contact angle measurement technique and scanning electron microscopy, respectively. Microstructures are formed on the treated aluminium surfaces which lead to increase in contact angle of the surface (>150°. Also on increasing immersion time, contact angle further increases due to increase in size and depth of microstructures. Additionally, these superhydrophobic coatings show excellent self-cleaning and corrosion-resistant behavior. Water jet impact, floatation on water surface, and low temperature condensation tests assert the excellent water-repellent nature of coatings. Further, coatings are to be found mechanically, thermally, and ultraviolet stable. Along with, these coatings are found to be excellent regeneration ability as verified experimentally. Although aforesaid both processes generate durable and regenerable superhydrophobic aluminium surfaces with excellent self-cleaning, corrosion-resistant, and water-repellent characteristics, but one-step process is proved more efficient and less time consuming than two-step process and promises to produce superhydrophobic coatings for industrial applications.

  1. Batch top-spray fluid bed coating: Scale-up insight using dynamic heat- and mass-transfer modelling

    DEFF Research Database (Denmark)

    Hede, Peter Dybdahl; Bach, P.; Jensen, Anker Degn

    2009-01-01

    volumes. In each control volume, dynamic heat and mass balances were set up allowing the simulation of the contents of water vapour, water on core particles and deposited coating mass as well as fluidisation gas, particle and chamber wall temperature. The model was used to test different scale....../3). Results show good agreement between simulated and experimental outlet fluidisation air temperature and humidity as well as bed temperature. Simulations reveal that vertical temperature and humidity gradients increase significantly with increasing scale and that in fluid beds as the simulated 900kg (RICA......-TEC Anhydro) production-scale, the gradients become too large to use the simple combined drying force/relative droplet size scale-up approach without also increasing the inlet fluidisation air temperature significantly. Instead, scale-up in terms of combinations of the viscous Stokes theory with simulated...

  2. Application of process tomography in gas-solid fluidised beds in different scales and structures

    Science.gov (United States)

    Wang, H. G.; Che, H. Q.; Ye, J. M.; Tu, Q. Y.; Wu, Z. P.; Yang, W. Q.; Ocone, R.

    2018-04-01

    Gas-solid fluidised beds are commonly used in particle-related processes, e.g. for coal combustion and gasification in the power industry, and the coating and granulation process in the pharmaceutical industry. Because the operation efficiency depends on the gas-solid flow characteristics, it is necessary to investigate the flow behaviour. This paper is about the application of process tomography, including electrical capacitance tomography (ECT) and microwave tomography (MWT), in multi-scale gas-solid fluidisation processes in the pharmaceutical and power industries. This is the first time that both ECT and MWT have been applied for this purpose in multi-scale and complex structure. To evaluate the sensor design and image reconstruction and to investigate the effects of sensor structure and dimension on the image quality, a normalised sensitivity coefficient is introduced. In the meantime, computational fluid dynamic (CFD) analysis based on a computational particle fluid dynamic (CPFD) model and a two-phase fluid model (TFM) is used. Part of the CPFD-TFM simulation results are compared and validated by experimental results from ECT and/or MWT. By both simulation and experiment, the complex flow hydrodynamic behaviour in different scales is analysed. Time-series capacitance data are analysed both in time and frequency domains to reveal the flow characteristics.

  3. Applications of edible films and coatings to processed foods

    Science.gov (United States)

    Edible coatings have been successfully applied in processed foods such as meat, cereals, confectionaries, dried fruits, nuts and fresh and fresh-cut fruits and vegetables. These coatings are used to improve the quality and shelf-life of foods. Furthermore, different food ingredients, derived from ...

  4. Monitoring of a Hot Melt Coating Process via a Novel Multipoint Near-Infrared Spectrometer.

    Science.gov (United States)

    Hohl, Roland; Scheibelhofer, Otto; Stocker, Elena; Behzadi, Sharareh Salar; Haack, Detlev; Koch, Kai; Kerschhaggl, Peter; Lochmann, Dirk; Sacher, Stephan; Zimmer, Andreas

    2017-01-01

    The aim of the present work was to develop a PAT strategy for the supervision of hot melt coating processes. Optical fibers were placed at various positions in the process chamber of a fluid bed device. Experiments were performed to determine the most suitable position for in-line process monitoring, taking into account such requirements as a good signal to noise ratio, the mitigation of dead zones, the ability to monitor the product over the entire process, and reproducibility. The experimental evidence suggested that the position at medium fluid bed height, looking towards the center, i.e., normal to particle movement, proved to be the most reliable position. In this study, the advantages of multipoint monitoring are shown, and an in-line-implementation was created. This enabled the real-time supervision of the process, including the fast detection of inhomogeneities and disturbances in the process chamber, and the compensation of sensor malfunction. In addition, a model for estimating the particle size distribution via NIR was successfully created. This ensures that the quality of the product and the endpoint of the coating process can be determined correctly.

  5. Iron-Based Amorphous Coatings Produced by HVOF Thermal Spray Processing-Coating Structure and Properties

    Energy Technology Data Exchange (ETDEWEB)

    Beardsley, M B

    2008-03-26

    The feasibility to coat large SNF/HLW containers with a structurally amorphous material (SAM) was demonstrated on sub-scale models fabricated from Type 316L stainless steel. The sub-scale model were coated with SAM 1651 material using kerosene high velocity oxygen fuel (HVOF) torch to thicknesses ranging from 1 mm to 2 mm. The process parameters such as standoff distance, oxygen flow, and kerosene flow, were optimized in order to improve the corrosion properties of the coatings. Testing in an electrochemical cell and long-term exposure to a salt spray environment were used to guide the selection of process parameters.

  6. Top-spray fluid bed coating: Scale-up in terms of relative droplet size and drying force

    DEFF Research Database (Denmark)

    Hede, Peter Dybdahl; Bach, P.; Jensen, Anker Degn

    2008-01-01

    as the mechanical properties of the coated granules across scale. Two types of placebo enzyme granule cores were tested being non-porous glass ballotini cores (180-350 mu m) and low porosity sodium sulphate cores (180-350 mu m). Both types of core materials were coated with aqueous solutions of Na2SO4 using Dextrin...... as binder. Coating experiments were repeated for various drying force and relative droplet size values in three top-spray fluid bed scales being a small-scale (Type: GEA Aeromatic-Fielder Strea-1), medium-scale (Type: Niro MP-1) and large-scale (Type: GEA MP-2/3). The tendency of agglomeration was assessed...... that none of the two parameters alone may be used for successful sealing. Morphology and microscope studies indicated that the coating layer is homogenous and has similar structures across scale only when both the drying force and the relative droplet size were fixed. Impact and attrition tests indicated...

  7. Process analytical tools for monitoring, understanding, and control of pharmaceutical fluidized bed granulation: A review.

    Science.gov (United States)

    Burggraeve, Anneleen; Monteyne, Tinne; Vervaet, Chris; Remon, Jean Paul; De Beer, Thomas

    2013-01-01

    Fluidized bed granulation is a widely applied wet granulation technique in the pharmaceutical industry to produce solid dosage forms. The process involves the spraying of a binder liquid onto fluidizing powder particles. As a result, the (wetted) particles collide with each other and form larger permanent aggregates (granules). After spraying the required amount of granulation liquid, the wet granules are rapidly dried in the fluid bed granulator. Since the FDA launched its Process Analytical Technology initiative (and even before), a wide range of analytical process sensors has been used for real-time monitoring and control of fluid bed granulation processes. By applying various data analysis techniques to the multitude of data collected from the process analyzers implemented in fluid bed granulators, a deeper understanding of the process has been achieved. This review gives an overview of the process analytical technologies used during fluid bed granulation to monitor and control the process. The fundamentals of the mechanisms contributing to wet granule growth and the characteristics of fluid bed granulation processing are briefly discussed. This is followed by a detailed overview of the in-line applied process analyzers, contributing to improved fluid bed granulation understanding, modeling, control, and endpoint detection. Analysis and modeling tools enabling the extraction of the relevant information from the complex data collected during granulation and the control of the process are highlighted. Copyright © 2012 Elsevier B.V. All rights reserved.

  8. Monitoring tablet surface roughness during the film coating process

    DEFF Research Database (Denmark)

    Seitavuopio, Paulus; Heinämäki, Jyrki; Rantanen, Jukka

    2006-01-01

    the process of film coating tablets were studied by noncontact laser profilometry and scanning electron microscopy (SEM). An EDX analysis was used to monitor the magnesium stearate and titanium dioxide of the tablets. The tablet cores were film coated with aqueous hydroxypropyl methylcellulose, and the film......The purpose of this study was to evaluate the change of surface roughness and the development of the film during the film coating process using laser profilometer roughness measurements, SEM imaging, and energy dispersive X-ray (EDX) analysis. Surface roughness and texture changes developing during...... coating was performed using an instrumented pilot-scale side-vented drum coater. The SEM images of the film-coated tablets showed that within the first 30 minutes, the surface of the tablet cores was completely covered with a thin film. The magnesium signal that was monitored by SEM-EDX disappeared after...

  9. Biofluid process: fluidised-bed gasification of biomass

    Energy Technology Data Exchange (ETDEWEB)

    Dittrich, A. [ATEKO a.s., Hradec Kralove (Czech Republic)

    1996-12-31

    Fluidised-bed gasification of biomass was developed by ATEKO by using long-term experience from coal gasification. An experimental unit was built and a number of tests, first with sawdust gasification, were carried out. A gas combustion engine combined with a power generator was installed and operated in power production. (orig.)

  10. Engineering bed models for solid fuel conversion process in grate-fired boilers

    DEFF Research Database (Denmark)

    Costa, M.; Massarotti, N.; Indrizzi, V.

    2014-01-01

    A comparison between two numerical models describing the thermo-chemical conversion process of a solid fuel bed in a grate-fired boiler is presented. Both models consider the incoming biomass as subjected to drying, pyrolysis, gasification and combustion. In the first approach the biomass bed...

  11. Hydrodynamic processes and the stability of intertidal mussel beds in the Dutch Wadden Sea

    NARCIS (Netherlands)

    Donker, J.J.A.

    2015-01-01

    The mussel population in the Dutch Wadden Sea, especially in the Western parts, is currently under pressure. Hydrodynamic process influence intertidal mussel beds in two ways: on the one hand currents are responsible for the transfer of food and sediments towards the beds, on the other hand, large

  12. Bed models for solid fuel conversion process in grate-fired boilers

    DEFF Research Database (Denmark)

    Costa, M.; Massarotti, N.; Indrizzi, V.

    2013-01-01

    Because of the complexity to describe and solve thermo-chemical processes occurring in a fuel bed in grate-fired boiler, it is often necessary to simplify the process and use modeling techniques based on overall mass, energy and species conservation. A comparison between two numerical models...... to describe the thermo-chemical conversion process of a solid fuel bed in a grate-fired boiler is presented. In this work both models consider the incoming solid fuel as subjected to drying, pyrolysis, gasification and combustion. In the first approach the biomass bed is treated as a 0D system, but the thermo...

  13. Processes for coating or sealing electronic components with synthetic varnishes

    International Nuclear Information System (INIS)

    Farrugia, M.; Allard, M.

    1981-01-01

    A method of coating or sealing electrical or electronic components with a synthetic resin composition is described which consists of moving each component along a fixed path through a coating station at which at least one surface of the component receives a coating of synthetic resin and then moving each component through a beam of ionising radiation (ultra-violet or beta radiation) for a sufficient time to induce polymerisation of the resin. Suitable resin compositions for the process are listed. (U.K.)

  14. The relative contribution of near-bed vs. intragravel horizontal transport to fine sediment accumulation processes in river gravel beds

    Science.gov (United States)

    Casas-Mulet, Roser; Lakhanpal, Garima; Stewardson, Michael J.

    2018-02-01

    Understanding flow-sediment interactions is important for comprehending river functioning. Fine sediment accumulation processes, in particular, have key implications for ecosystem health. However, the amount of fines generated by intragravel flows and later accumulated in gravel streambeds may have been underestimated, as the hydraulic-related driving transport mechanisms in play are not clearly identified. Specifically, the relative contribution of fines from upper vs. lower sediment layers in gravel beds is not well understood. By recreating flooded and dewatered conditions in an experimental flume filled with natural sediment, we estimated such contributions by observing and collecting intragravel transported fines that were later accumulated into a void in the middle of the sediment matrix. Near-bed transport in the upper sediment layers (named Brinkman load) during flooded conditions accounted for most (90%) of the accumulated fines. Intragravel transport in the lower sediment layers (named Interstitial load) was the sole source of transport and accumulation during dewatered conditions with steeper hydraulic gradients. Interstitial load accounted for 10% of the total transport during flooded conditions. Although small, such estimations demonstrate that hydraulic-gradient transport in the lower sediment layers occurs in spite of the contradicting analytical assessments. We provide a case study to challenge the traditional approaches of assessing intragravel transport, and a useful framework to understand the origin and relative contribution of fine sediment accumulation in gravel beds. Such knowledge will be highly useful for the design of monitoring programs aiding river management, particularly in regulated rivers.

  15. An Application of X-ray Fluorescence as Process Analytical Technology (PAT) to Monitor Particle Coating Processes.

    Science.gov (United States)

    Nakano, Yoshio; Katakuse, Yoshimitsu; Azechi, Yasutaka

    2018-03-30

    An attempt to apply X-ray Fluorescence (XRF) analysis to evaluate small particle coating process as a Process Analytical Technologies (PAT) was made. The XRF analysis was used to monitor coating level in small particle coating process with at-line manner. The small particle coating process usually consists of multiple coating processes. This study was conducted by a simple coating particles prepared by first coating of a model compound (DL-methionine) and second coating by talc on spherical microcrystalline cellulose cores. The particles with two layered coating are enough to demonstrate the small particle coating process. From the result by the small particle coating process, it was found that the XRF signal played different roles, resulting that XRF signals by first coating (layering) and second coating (mask coating) could demonstrate the extent with different mechanisms for the coating process. Furthermore, the particle coating of the different particle size has also been investigated to evaluate size effect of these coating processes. From these results, it was concluded that the XRF could be used as a PAT in monitoring particle coating processes and become powerful tool in pharmaceutical manufacturing.

  16. A process to produce effervescent tablets: fluidized bed dryer melt granulation.

    Science.gov (United States)

    Yanze, F M; Duru, C; Jacob, M

    2000-11-01

    The purpose of the present study was to apply melt granulation in a fluidized bed dryer (fluidized bed dryer melt granulation) to manufacture one-step effervescent granules composed of anhydrous citric acid and sodium bicarbonate to make tablets. This study permitted us to establish that such process parameters as concentrations of polyethylene glycol (PEG) 6000, residence times in the fluidized bed dryer, fineness of PEG6000, fineness of initial mixture effervescent systems, and efficiency of two lubricants markedly affect some granule and tablet characteristics. It is a dry process that is simple, rapid, effective, economical, reproducible, and particularly adapted to produce effervescent granules that are easily compressed into effervescent tablets.

  17. Optimised process and formulation conditions for extended release dry polymer powder-coated pellets.

    Science.gov (United States)

    Terebesi, Ildikó; Bodmeier, Roland

    2010-05-01

    The objective of this study was to improve the film formation and permeability characteristics of extended release ethylcellulose coatings prepared by dry polymer powder coating for the release of drugs of varying solubility. Ethylcellulose (7 and 10 cp viscosity grades) and Eudragit(R) RS were used for dry powder coating of pellets in a fluidised bed ball coater. Pre-plasticised ethylcellulose powder was prepared by spray-drying aqueous ethylcellulose dispersions (Surelease(R) and Aquacoat(R)) or by hot melt extrusion/cryogenic grinding of plasticised ethylcellulose. Chlorpheniramine maleate and theophylline were used as model drugs of different solubilities. The film formation process, polymeric films and coated pellets were characterised by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), scanning electron microscopy (SEM) and dissolution testing. Film formation and extended drug release was achieved with ethylcellulose, a polymer with a high glass transition temperature (T(g)) without the use of water, which is usually required in dry powder coating. DMA-measurements revealed that plasticised ethylcellulose had a modulus of elasticity (E') similar to the low T(g) Eudragit(R) RS. With increasing plasticiser concentration, the T(g) of ethylcellulose was reduced and the mechanical properties improved, thus facilitating coalescence of the polymer particles. SEM-pictures revealed the formation of a dense, homogeneous film. The lower viscosity grade ethylcellulose (7 cp) resulted in better film formation than the higher viscosity grade (10 cp) and required less stringent curing conditions. Successful extended release ethylcellulose coatings were also obtained by coating with pre-plasticised spray-dried ethylcellulose powders as an alternative to the separate application of pure ethylcellulose powder and plasticiser. The permeability of the extended release coating could be controlled by using powder blends of ethylcellulose with the

  18. Application of a tablet film coating model to define a process-imposed transition boundary for robust film coating.

    Science.gov (United States)

    van den Ban, Sander; Pitt, Kendal G; Whiteman, Marshall

    2018-02-01

    A scientific understanding of interaction of product, film coat, film coating process, and equipment is important to enable design and operation of industrial scale pharmaceutical film coating processes that are robust and provide the level of control required to consistently deliver quality film coated product. Thermodynamic film coating conditions provided in the tablet film coating process impact film coat formation and subsequent product quality. A thermodynamic film coating model was used to evaluate film coating process performance over a wide range of film coating equipment from pilot to industrial scale (2.5-400 kg). An approximate process-imposed transition boundary, from operating in a dry to a wet environment, was derived, for relative humidity and exhaust temperature, and used to understand the impact of the film coating process on product formulation and process control requirements. This approximate transition boundary may aid in an enhanced understanding of risk to product quality, application of modern Quality by Design (QbD) based product development, technology transfer and scale-up, and support the science-based justification of critical process parameters (CPPs).

  19. Process enhancement of supercritical methanol biodiesel production by packing beds.

    Science.gov (United States)

    Qiao, Bao-Quan; Zhou, Dan; Li, Gen; Yin, Jian-Zhong; Xue, Song; Liu, Jiao

    2017-03-01

    Continuous fixed bed reactors filled by three kinds of packing which were glass bead, glass spring and Dixon rings were investigated. The effect of temperature, pressure, the molar ratio of methanol to oil, flow rate, the size and shape of the packing were researched. The highest yield 90.84% of FAME was obtained by filling Dixon rings as packing with the condition of the temperature was 350°C, the pressure was 22MPa, the molar ratio of methanol to oil was 42:1. In addition, the reusability of Dixon rings was perfect. Numerical simulation was researched to provide theoretical basis for experimental results, besides the kinetics and thermodynamics behavior were investigated to explore the reaction mechanism. Copyright © 2016 Elsevier Ltd. All rights reserved.

  20. Development of second-generation pressurized fluidized bed combustion process

    Energy Technology Data Exchange (ETDEWEB)

    Wolowodiuk, W.; Robertson, A. [Foster Wheeler Development Corp., Livingston, NJ (United States); Bonk, D. [Dept. of Energy, Morgantown, WV (United States)

    1995-12-01

    Under the sponsorship of the United States Department of Energy, Foster Wheeler Development Corporation, and its team members, Westinghouse, Gilbert/Commonwealth, and the Institute of Gas Technology are developing second-generation pressurized fluidized bed combustion technology capable of achieving net plant efficiency in excess of 45 percent based on the higher heating value of the coal. A three-phase program entails design and costing of a 500 MWe power plant and identification of developments needed to commercialize this technology (Phase 1), testing of individual components (Phase 2), and finally testing these components in an integrated mode (Phase 3). This paper briefly describes the results of the first two phases as well as the progress on the third phase. Since other projects which use the same technology are in construction or in negotiation stages-namely, the Power System Development Facility and the Four Rivers Energy Modernization Projects-brief descriptions of these are also included.

  1. Processing, nanoindentation and scratch testing of alumina-coated YTZP

    Directory of Open Access Journals (Sweden)

    Jorge Valle

    2015-07-01

    The proposed processing method involves dipping of pre-sintered YTZP specimens in stable alumina suspensions and co-sintering of the dipped specimens. The influence of the processing parameters on the macro and microstructure of the materials has been established. Berkovich indentation has been performed to determine the Young's modulus of the substrates and coatings. The structural integrity of the coatings has been analysed using scratch tests. The Young's modulus. The optimised specimens present high resistance to scratch up to loads of 150 N.

  2. Dehydration processes using membranes with hydrophobic coating

    Science.gov (United States)

    Huang, Yu; Baker, Richard W; Aldajani, Tiem; Ly, Jennifer

    2013-07-30

    Processes for removing water from organic compounds, especially polar compounds such as alcohols. The processes include a membrane-based dehydration step, using a membrane that has a dioxole-based polymer selective layer or the like and a hydrophilic selective layer, and can operate even when the stream to be treated has a high water content, such as 10 wt % or more. The processes are particularly useful for dehydrating ethanol.

  3. Performance evaluation of coating materials and process ...

    African Journals Online (AJOL)

    austenitic stainless steel work pieces, on computer numerical controlled (CNC) lathe. Taguchi's Design of Experiments approach (DOE) is used to analyze the effect of process parameters on surface roughness to obtain their optimal setting. The analysis of variance (ANOVA) is employed to analyze the influence of process ...

  4. Effect of process parameters on coating composition of cathodic ...

    Indian Academy of Sciences (India)

    Home; Journals; Bulletin of Materials Science; Volume 40; Issue 2. Effect of process parameters on coating ... Cathodic plasma electrolysis is a novel technique to form nanostructured layers on metallic surfaces by application of high voltage in a suitable aqueous electrolyte. In the present study, copper is treated by plasma ...

  5. Simulation of a tablet coating process at different scales using DEM.

    Science.gov (United States)

    Boehling, P; Toschkoff, G; Just, S; Knop, K; Kleinebudde, P; Funke, A; Rehbaum, H; Rajniak, P; Khinast, J G

    2016-10-10

    Spray coating of tablets is an important unit operation in the pharmaceutical industry and is mainly used for modified release, enteric protection, better appearance and brand recognition. It can also be used to apply an additional active pharmaceutical ingredient to the tablet core. Scale-up of such a process is an important step in commercialization. However, scale-up is not trivial and frequently, at manufacturing scales the required coating quality cannot be reached. Thus, we propose a method where laboratory experiments are carried out, yet scale-up is done via computational methods, i.e., by extrapolating results to larger scales. In the recent years, the Discrete Element Method (DEM) has widely been used to simulate tablet behavior in a laboratory scale drum coater. Due the increasing computational power and more sophisticated DEM algorithms, it has become possible to simulate millions of particles on regular PCs and model industrial scale tablet coating devices. In this work, simulations were performed on the laboratory, pilot and industrial scales and DEM was used to study how different scale-up rules influence the bed behavior on larger scales. The material parameters of the tablets were measured in the laboratory and a glued sphere approach was applied to model the tablet shape. The results include a vast amount of qualitative and quantitative data at the different scales. In conclusion, the evolution of the inter-tablet coating variation for the different scales and process parameters is presented. The results suggest that keeping the Froude number constant during the scale up process leads to faster processes as the cycle time is shorter and the spray residence time is more uniform when compared to keeping the circumferential velocity constant. Copyright © 2016 Elsevier B.V. All rights reserved.

  6. Tetrafluoride uranium pilot plant in operation at IEA, using the moving bed process

    International Nuclear Information System (INIS)

    Franca Junior, J.M.

    1975-01-01

    A UF 4 pilot plant, in operation at IEA, using the moving bed process is reported. UO 3 obtained from the thermal decomposition of ADU is used as a starting material in this pilot plant. The type of equipment and the process are both described. Ammonia gas (NH 3 ) was used in the reduction operation and anhydrous hydrofluoric acid (HF) in the hydrofluorination step

  7. Novel Chemical Process for Producing Chrome Coated Metal

    Directory of Open Access Journals (Sweden)

    Christopher Pelar

    2018-01-01

    Full Text Available This work demonstrates that a version of the Reduction Expansion Synthesis (RES process, Cr-RES, can create a micron scale Cr coating on an iron wire. The process involves three steps. I. A paste consisting of a physical mix of urea, chrome nitrate or chrome oxide, and water is prepared. II. An iron wire is coated by dipping. III. The coated, and dried, wire is heated to ~800 °C for 10 min in a tube furnace under a slow flow of nitrogen gas. The processed wires were then polished and characterized, primarily with scanning electron microscopy (SEM. SEM indicates the chrome layer is uneven, but only on the scale of a fraction of a micron. The evidence of porosity is ambiguous. Elemental mapping using SEM electron microprobe that confirmed the process led to the formation of a chrome metal layer, with no evidence of alloy formation. Additionally, it was found that thickness of the final Cr layer correlated with the thickness of the precursor layer that was applied prior to the heating step. Potentially, this technique could replace electrolytic processing, a process that generates carcinogenic hexavalent chrome, but further study and development is needed.

  8. Novel Chemical Process for Producing Chrome Coated Metal.

    Science.gov (United States)

    Pelar, Christopher; Greenaway, Karima; Zea, Hugo; Wu, Chun-Hsien; Luhrs, Claudia C; Phillips, Jonathan

    2018-01-05

    This work demonstrates that a version of the Reduction Expansion Synthesis (RES) process, Cr-RES, can create a micron scale Cr coating on an iron wire. The process involves three steps. I. A paste consisting of a physical mix of urea, chrome nitrate or chrome oxide, and water is prepared. II. An iron wire is coated by dipping. III. The coated, and dried, wire is heated to ~800 °C for 10 min in a tube furnace under a slow flow of nitrogen gas. The processed wires were then polished and characterized, primarily with scanning electron microscopy (SEM). SEM indicates the chrome layer is uneven, but only on the scale of a fraction of a micron. The evidence of porosity is ambiguous. Elemental mapping using SEM electron microprobe that confirmed the process led to the formation of a chrome metal layer, with no evidence of alloy formation. Additionally, it was found that thickness of the final Cr layer correlated with the thickness of the precursor layer that was applied prior to the heating step. Potentially, this technique could replace electrolytic processing, a process that generates carcinogenic hexavalent chrome, but further study and development is needed.

  9. Processing and optimization of functional ceramic coatings and inorganic nanomaterials

    Science.gov (United States)

    Nyutu, Edward Kennedy G.

    Processing of functional inorganic materials including zero (0-D) dimensional (e.g. nanoparticles), 1-D (nanorods, nanofibers), and 2-D (films/coating) structures is of fundamental and technological interest. This research will have two major sections. The first part of section one focuses on the deposition of silicon dioxide onto a pre-deposited molybdenum disilicide coating on molybdenum substrates for both high (>1000 °C) and moderate (500-600 °C) temperature oxidation protection. Chemical vapor deposition (CVD/MOCVD) techniques will be utilized to deposit the metal suicide and oxide coatings. The focus of this study will be to establish optimum deposition conditions and evaluate the metal oxide coating as oxidation - thermal barriers for Mo substrates under both isothermal (static) and cyclic oxidation conditions. The second part of this section will involve a systematic evaluation of a boron nitride (BN) interface coating prepared by chemical vapor deposition. Ceramic matrix composites (CMCs) are prospective candidates for high (>1000 °C) temperature applications and fiber- matrix interfaces are the dominant design parameters in ceramic matrix composites (CMCs). An important goal of the study is to determine a set of process parameters, which would define a boron nitride (BN) interface coating by a chemical vapor deposition (CVD) process with respect to coating. In the first part of the second section, we will investigate a new approach to synthesize ultrafine metal oxides that combines microwave heating and an in-situ ultrasonic mixing of two or more liquid precursors with a tubular flow reactor. Different metal oxides such as nickel ferrite and zinc aluminate spinels will be studied. The synthesis of metal oxides were investigated in order to study the effects of the nozzle and microwave (INM process) on the purity, composition, and particle size of the resulting powders. The second part of this research section involves a study of microwave frequency

  10. Overview of PAT process analysers applicable in monitoring of film coating unit operations for manufacturing of solid oral dosage forms.

    Science.gov (United States)

    Korasa, Klemen; Vrečer, Franc

    2018-01-01

    Over the last two decades, regulatory agencies have demanded better understanding of pharmaceutical products and processes by implementing new technological approaches, such as process analytical technology (PAT). Process analysers present a key PAT tool, which enables effective process monitoring, and thus improved process control of medicinal product manufacturing. Process analysers applicable in pharmaceutical coating unit operations are comprehensibly described in the present article. The review is focused on monitoring of solid oral dosage forms during film coating in two most commonly used coating systems, i.e. pan and fluid bed coaters. Brief theoretical background and critical overview of process analysers used for real-time or near real-time (in-, on-, at- line) monitoring of critical quality attributes of film coated dosage forms are presented. Besides well recognized spectroscopic methods (NIR and Raman spectroscopy), other techniques, which have made a significant breakthrough in recent years, are discussed (terahertz pulsed imaging (TPI), chord length distribution (CLD) analysis, and image analysis). Last part of the review is dedicated to novel techniques with high potential to become valuable PAT tools in the future (optical coherence tomography (OCT), acoustic emission (AE), microwave resonance (MR), and laser induced breakdown spectroscopy (LIBS)). Copyright © 2017 Elsevier B.V. All rights reserved.

  11. Development of the fluidized bed thermal treatment process for treating mixed waste

    International Nuclear Information System (INIS)

    Semones, G.B.; Williams, P.M.; Stiefvater, S.P.; Mitchell, D.L.; Roecker, B.D.

    1993-01-01

    A fluidized bed system is being developed at Rocky Flats for the treatment of mixed waste (a mixture of radioactive and chemically hazardous waste). The current program builds on experience gained in the 1970's and 1980's in tests with bench-scale, pilot-scale, and demonstration-scale fluidized bed systems. The system operates at low temperatures (∼ 525--600 degree C) which eliminates many of the disadvantages associated with high temperature thermal treatment processes. The process has shown the ability to destroy polychlorinated biphenyls (PCB's) with 99.9999% (''six-nines'') destruction efficiency in tests monitored by the Environmental Protection Agency (EPA). The bed makes use of in situ neutralization of acidic off-gases by incorporating sodium carbonate (Na 2 CO 3 ) in the bed media. This eliminates using wet scrubbers to treat the off-gas; these produce a high volume of secondary waste. Once in operation, it is expected that the fluidized bed process will yield up to a 40:1 reduction in the volume of the waste

  12. Economic evaluation of five curing processes for wood coatings

    International Nuclear Information System (INIS)

    Martinez M, I.

    1996-01-01

    In this work we study the economic feasibility of five methods for curing coatings over sheet wood products. Each year, Mexico is producing more than 40 millions of square meters of wood panels, but the demand is of the range of 58 millions of square meters of this product. Two millions are expended after they are coated, and 38 millions without coating, they are coated artisanilly when they are used to make pieces of furniture. The technical characteristics and the costs involved in each one of five methods of curing, are described. Investments involved with each method are processed to establish: fixed costs, variable costs, equilibrium point, and others. Initial investment, coasts and revenues are processed to determine the income statement pro-form, the projected statement of change in financial position, the projected working capital, the projected balance sheet, the cash-flow, and some economical and financial indicators for each one of the five curing methods. With this information, the internal rate of return (IRR) is determined, and used to compare the economic worth of each of the five methods. The five methods are profitable, because all they have a IRR greater than the opportunity cost of capital (15%) of projects with similar characteristics. Despite, with each one of the five methods, the capital invested is recoverable, and profits can be obtained; curing by ultraviolet light or by electron beam, let recover the investment in less than two years, require fewer dollars for investment, and have a IRR of 135% and 111% respectively. Besides ultraviolet light or electron beam curing processes, pollute less with volatile solvents, use the energy efficiently, have greater production rate, and the coating obtained have better quality than with the other three methods. (Author)

  13. A new comprehensive model and simulation package for fluidized bed spray granulation processes

    Energy Technology Data Exchange (ETDEWEB)

    Ihlow, M.; Drechsler, J.; Peglow, M.; Henneberg, M. [AVA GbRmbH, Steinfeldstrasse 5, D-39179 Barleben-Magdeburg (Germany); Moerl, L. [Universitaet Magdeburg, Institut fuer Apparate- und Umwelttechnik, Postfach 4120, D-39016 Magdeburg (Germany)

    2004-11-01

    The model introduced in this paper makes it possible to calculate the expected product and bed material particle size distribution, as well as the dynamic behavior of process state variables. It was integrated in the developed software package FBSim and it could be shown that even a complex process like the fluidized bed spray granulation can be simulated in its dynamic behavior, if existing models are extended and coupled. The implemented model achieves a coupled solution of the population balance and heat and mass transfer equations. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  14. Process characterization of expanded-bed reactors in series

    Energy Technology Data Exchange (ETDEWEB)

    Mosby, J.F.; Buttke, R.D.; Cox, J.A.; Nikolaides, C.

    1986-01-01

    A process model describing the performance of a resid hydrotreater has been developed using lumped first-order kinetic equations solved for three back-mixed reactors in series. The model has been tested against pilot-plant and commercial data and found to give a good representation of the measurements.

  15. Coated particle waste form development

    Energy Technology Data Exchange (ETDEWEB)

    Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

    1981-12-01

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes.

  16. Coated particle waste form development

    International Nuclear Information System (INIS)

    Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

    1981-12-01

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes

  17. Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing

    Science.gov (United States)

    Brown, Jr., Jesse J.; Hirschfeld, Deidre A.; Li, Tingkai

    1993-12-07

    Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

  18. Processes and parameters involved in modeling radionuclide transport from bedded salt repositories. Final report. Technical memorandum

    International Nuclear Information System (INIS)

    Evenson, D.E.; Prickett, T.A.; Showalter, P.A.

    1979-07-01

    The parameters necessary to model radionuclide transport in salt beds are identified and described. A proposed plan for disposal of the radioactive wastes generated by nuclear power plants is to store waste canisters in repository sites contained in stable salt formations approximately 600 meters below the ground surface. Among the principal radioactive wastes contained in these canisters will be radioactive isotopes of neptunium, americium, uranium, and plutonium along with many highly radioactive fission products. A concern with this form of waste disposal is the possibility of ground-water flow occurring in the salt beds and endangering water supplies and the public health. Specifically, the research investigated the processes involved in the movement of radioactive wastes from the repository site by groundwater flow. Since the radioactive waste canisters also generate heat, temperature is an important factor. Among the processes affecting movement of radioactive wastes from a repository site in a salt bed are thermal conduction, groundwater movement, ion exchange, radioactive decay, dissolution and precipitation of salt, dispersion and diffusion, adsorption, and thermomigration. In addition, structural changes in the salt beds as a result of temperature changes are important. Based upon the half-lives of the radioactive wastes, he period of concern is on the order of a million years. As a result, major geologic phenomena that could affect both the salt bed and groundwater flow in the salt beds was considered. These phenomena include items such as volcanism, faulting, erosion, glaciation, and the impact of meteorites. CDM reviewed all of the critical processes involved in regional groundwater movement of radioactive wastes and identified and described the parameters that must be included to mathematically model their behavior. In addition, CDM briefly reviewed available echniques to measure these parameters

  19. Electron beam processed plasticized epoxy coatings for surface protection

    International Nuclear Information System (INIS)

    Ibrahim, Mervat S.; Mohamed, Heba A.; Kandile, Nadia G.; Said, Hossam M.; Mohamed, Issa M.

    2011-01-01

    Highlights: · Coating formulations with EA 70%, HD 20%, and castor oil 10% under 1 Mrad pass -1 irradiation dose showed the best adhesion and passed bending tests. · The prepared EP-SF-An adduct improve anti-corrosion properties of coatings without any significant effect on physical, mechanical and chemical properties of the cured film. The optimum amount of aniline adduct as corrosion inhibitor was found to be 0.4 g for 100 g of coating formulation. · The corrosion inhibition efficiency of the prepared adduct competed the commercial efficiency. - Abstract: Epoxy acrylate oligomer (EA) was plasticized by adding different plasticizers such as epoxidized soybean oil, glycerol and castor oil and cured by electron beam (EB). Different irradiation doses (1, 2.5 and 5 Mrad pass -1 ) were used in the curing process. The effect of both different irradiation doses and plasticizers on the end use performance properties of epoxy acrylate coating namely, pencil hardness, bending test, adhesion test, acid and alkali resistance test were studied. It was observed that incorporation of castor oil in epoxy acrylate diluted by 1,6-hexanediol diacrylate (HD) monomer with a ratio (EA 70%, HD 20%, castor oil 10%) under 1 Mrad pass -1 irradiation dose improved the physical, chemical and mechanical properties of cured films than the other plasticizer. Sunflower free fatty acid was epoxidized in situ under well established conditions. The epoxidized sunflower free fatty acids (ESFA) were subjected to react with aniline in sealed ampoules under inert atmosphere at 140 deg. C. The produced adducts were added at different concentrations to epoxy acrylate coatings under certain EB irradiation dose and then evaluated as corrosion inhibitors for carbon steel surfaces in terms of weight loss measurements and corrosion resistance tests. It was found that, addition of 0.4 g of aniline adduct to 100 g epoxy acrylate formula may give the best corrosion protection for carbon steel and compete the

  20. Mathematical Modelling of the Fixed-Bed Biomass-Coal Co-Gasification Process

    Directory of Open Access Journals (Sweden)

    Donskoy Igor G.

    2016-01-01

    Full Text Available The paper considers mathematical modelling of downdraft fixed-bed gasification process of the mixtures of woody biomass and coal. Biomass/coal ratio, biomass moisture content and air equivalence ratio are varying parameters. Boundaries of the efficient gasification regimes are estimated.

  1. Mathematical modelling and optimization of biomass-plastic fixed-bed downdraft co-gasification process

    Science.gov (United States)

    Donskoy, Igor

    2017-10-01

    Co-gasification of woody biomass and polyethylene is studied using mathematical modeling. The gasification process is downdraft fixed-bed. Comparison of modeling results with some experimental data is made. Influence of biomass/plastic ratio and air equivalence ratio on gasification efficiency is investigated.

  2. Mathematical modelling and optimization of biomass-plastic fixed-bed downdraft co-gasification process

    Directory of Open Access Journals (Sweden)

    Donskoy Igor

    2017-01-01

    Full Text Available Co-gasification of woody biomass and polyethylene is studied using mathematical modeling. The gasification process is downdraft fixed-bed. Comparison of modeling results with some experimental data is made. Influence of biomass/plastic ratio and air equivalence ratio on gasification efficiency is investigated.

  3. Optimum process design of packed bed type thermal storage systems and other applications

    Science.gov (United States)

    Bindra, Hitesh; Bueno, Pablo

    2016-10-25

    Methods and systems for optimizing the process of heat and/or mass transfer operations in packed beds and embodiments of applications of the methods are disclosed herein below. In one instance, the method results in the profile of the quantity representative of the heat and/or mass transfer operation having a propagating substantially sharp front.

  4. Chemical Processes Related to Combustion in Fluidised Bed

    Energy Technology Data Exchange (ETDEWEB)

    Steenari, Britt-Marie; Lindqvist, Oliver [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Environmental Inorganic Chemistry

    2002-12-01

    with evaluation of other biomass ash particles and, as an extension, the speciation of Cu and Zn will be studied as well. Ash fractions from combustion of MSW in a BFB boiler have been investigated regarding composition and leaching properties, i.e. environmental impact risks. The release of salts from the cyclone ash fraction can be minimised by the application of a simple washing process, thus securing that the leaching of soluble substances stays within the regulative limits. The MSW ash - water systems contain some interesting chemical issues, such as the interactions between Cr(VI) and reducing substances like Al-metal. The understanding of such chemical processes is important since it gives a possibility to predict effects of a change in ash composition. An even more detailed understanding of interactions between a solution containing ions and particle surfaces can be gained by theoretical modelling. In this project (and with additional unding from Aangpannefoereningens Forskningsstiftelse) a theoretical description of ion-ion interactions and the solid-liquid-interface has been developed. Some related issues are also included in this report. The publication of a paper on the reactions of ammonia in the presence of a calcining limestone surface is one of them. A review paper on the influence of combustion conditions on the properties of fly ash and its applicability as a cement replacement in concrete is another. The licentiate thesis describing the sampling and measurement of Cd in flue gas is also included since it was finalised during the present period. A co-operation project involving the Geology Dept. at Goeteborg Univ. and our group is briefly discussed. This project concerns the utilisation of granules produced from wood ash and dolomite as nutrient source for forest soil. Finally, the plans for our flue gas simulator facility are discussed.

  5. Mechanistic modelling of fluidized bed drying processes of wet porous granules

    DEFF Research Database (Denmark)

    Mortier, Séverine Thérèse F.C.; De Beer, Thomas; Gernaey, Krist

    2011-01-01

    granules is given. This review provides a basis for future mechanistic model development for the drying process of wet granules in pharmaceutical processes. It is intended for a broad audience with a varying level of knowledge on pharmaceutical processes and mathematical modelling. Mathematical models...... particle, can be described using the continuum approach, the pore network modelling method and the shrinkage of the diameter of the wet core approach. As several granules dry at a drying rate dependent on the gas temperature, gas velocity, porosity, etc., the moisture content of a batch of granules......Fluidized bed dryers are frequently used in industrial applications and also in the pharmaceutical industry. The general incentives to develop mechanistic models for pharmaceutical processes are listed, and our vision on how this can particularly be done for fluidized bed drying processes of wet...

  6. Spray-coating process in preparing PTFE-PPS composite super-hydrophobic coating

    Directory of Open Access Journals (Sweden)

    Rui Weng

    2014-03-01

    Full Text Available In order to improve the performance of a liquid-floated rotor micro-gyroscope, the resistance of the moving interface between the rotor and the floating liquid must be reduced. Hydrophobic treatment can reduce the frictional resistance between such interfaces, therefore we proposed a method to prepare a poly-tetrafluoroethylene (PTFE-poly-phenylene sulphide (PPS composite super-hydrophobic coating, based on a spraying process. This method can quickly prepare a continuous, uniform PTFE-PPS composite super-hydrophobic surface on a 2J85 material. This method can be divided into three steps, namely: pre-treatment; chemical etching; and spraying. The total time for this is around three hours. When the PTFE concentration is 4%, the average contact angle of the hydrophobic coating surface is 158°. If silicon dioxide nanoparticles are added, this can further improve the adhesion and mechanical strength of the super-hydrophobic composite coating. The maximum average contact angle can reach as high as 164° when the mass fraction of PTFE, PPS and silicon dioxide is 1:1:1.

  7. Advances in the electro-spark deposition coating process

    International Nuclear Information System (INIS)

    Johnson, R.N.; Sheldon, G.L.

    1986-04-01

    Electro-spark deposition (ESD) is a pulsed-arc micro-welding process using short-duration, high-current electrical pulses to deposit an electrode material on a metallic substrate. It is one of the few methods available by which a fused, metallurgically bonded coating can be applied with such a low total heat input that the bulk substrate material remains at or near ambient temperatures. The short duration of the electrical pulse allows an extremely rapid solidification of the deposited material and results in an exceptionally fine-grained, homogenous coating that approaches (and with some materials, actually is) an amorphous structure. This structure is believed to contribute to the good tribological and corrosion performance observed for hardsurfacing materials used in the demanding environments of high temperatures, liquid metals, and neutron irradiation. A brief historical review of the process is provided, followed by descriptions of the present state-of-the-art and of the performance and applications of electro-spark deposition coatings in liquid-metal-cooled nuclear reactors

  8. Seaweed Extracts as Edible Coatings for Minimally Processed Products

    Directory of Open Access Journals (Sweden)

    Ana Augusto

    2014-05-01

    The EC containing Codium tomentosum seaweed extract showed the better performance by minimizing physical and chemical changes in RTE apples, namely: minor changes of moisture, total soluble solids and firmness values. In relation to the browning index, after 20 days of storage, RTE apples coated with EC containing Codium tomentosum seaweed extract showed the lowest values, also the results of peroxidase and polyphenoloxidase showed lower activity compared with the EC containing Fucus spirals, Bifurcaria bifurcate and Codium vermilara seaweed extracts, citric acid EC and the control. These results also allowed a pending patent application nº 107369 “Revestimento de origem marinha para aplicação em produtos minimamente processados ou de quarta gama” which is related with an edible coating with the incorporation of bioactive compounds from macroalgae for minimally processed products.

  9. One-step spray-coating process for the fabrication of colorful superhydrophobic coatings with excellent corrosion resistance.

    Science.gov (United States)

    Li, Jian; Wu, Runni; Jing, Zhijiao; Yan, Long; Zha, Fei; Lei, Ziqiang

    2015-10-06

    A simple method was used to generate colorful hydrophobic stearate particles via chemical reactions between inorganic salts and sodium stearate. Colored self-cleaning superhydrophobic coatings were prepared through a facile one-step spray-coating process by spraying the stearate particle suspensions onto stainless steel substrates. Furthermore, the colorful superhydrophobic coating maintains excellent chemical stability under both harsh acidic and alkaline circumstances. After being immersed in a 3.5 wt % NaCl aqueous solution for 1 month, the as-prepared coatings remained superhydrophobic; however, they lost their self-cleaning property with a sliding angle of about 46 ± 3°. The corrosion behavior of the superhydrophobic coatings on the Al substrate was characterized by the polarization curve and electrochemical impedance spectroscopy (EIS). The electrochemical corrosion test results indicated that the superhydrophobic coatings possessed excellent corrosion resistance, which could supply efficient and long-term preservation for the bare Al substrate.

  10. Performance of Fluidized bed Fenton process in Degrading Acid Blue 113

    Science.gov (United States)

    Bello, M. M.; Raman, A. A.

    2017-06-01

    The performance of a fluidized bed Fenton process in degrading Acid Blue 113 (AB 113) was investigated. Fluidized bed Fenton process is a modification of conventional Fenton oxidation, aimed at reducing sludge generation and improving process performance. Response surface methodology was used to study the effects of operational parameter on the color removal from the dye. Dimensionless factors, Dye/Fe2+, H2O2/Fe2+ and pH were used as the independent variables in Box-Behnken Design (BDD). Reduced quadratic model was developed to predict the color removal. The process could remove up to 99 % of the initial color. The most significant factor for color removal was found to be Dye/Fe2+, followed by H2O2/Fe2+. Unlike conventional Fenton, the initial pH of the solution does not have a significant effect on the color removal.

  11. Adaptation of the continuous cold trap system of fluidized-bed to the fluoride volatility process

    International Nuclear Information System (INIS)

    1976-02-01

    A continuous cold trap system consisting of fluidized condenser and stripper has been evaluated with a view to adapt it to the Fluoride Volatility Process in establishing the continuous purification process without radiation decomposition of PuF 6 . Its feasibility is shown by the test with UF 6 -air. Necessary conditions for the cold trap, and performance of the two inch-dia. fluidized bed cold trap system are presented, and also a model of mist formation in the condenser. (auth.)

  12. Development of sustainable paper coatings using nanoscale industrial surface processing

    DEFF Research Database (Denmark)

    Markert, Frank; Breedveld, Leo; Lahti, Johanna

    to inform the public about the processes and benefits of the prototype products, and partly to give feedback to the project partners on the environmental and safety aspects of the different material, processing, use and waste stages. By that being a link between the industrial project partners developing...... products, and the process and material developers providing new coatings with specific properties. The combination of RA and LCA/LCC within the early stages of product development provide a more holistic approach, It is commonly believed to be also economical beneficial as changes are easier to implement...... developers, production industries, consumers and authorities. Part of the consideration is the public perception of the new product and the processes to manufacture it, which is an important aspect for products being developed using nanoscale surface processing. Such considerations are integrated...

  13. 3D ejection behavior of different sized particles in the grain-bed collision process

    Science.gov (United States)

    Xing, Mao; He, Caiyun

    2013-04-01

    The impact-ejection process on a mixed-grain-size bed with granular packing was simulated with the discrete element method in order to understand the interaction between different sized grains in natural aeolian sand transport. In this model, the granular bed was formed by settling the randomly generated two-sized particles under gravity, and then a foreign particle was shot onto the granular bed at different speeds and angles. The recorded speed, direction and number of the ejected particles were then analyzed. It was found that the probability distributions of the ejection speed and angle for different sized particles are all identical to those for the single size grain-bed collision process, the mean ejection speeds of different sized particles are nearly equal, and the mean ejection angles of different sized particles are all equal to a constant of 60°. The average number of each size of ejected particles grows linearly with the increasing impact speed but remains invariant for various impact angles. Moreover, the smaller particles are preferentially ejected and the ratio between the mean numbers of different sized particles is independent of both the impact speed and angle. Additionally, the ejected particles were found to move in a 3D space, they become distributed symmetrically around the incident plane and jump not only forward but also backward. These results are critical to understanding the grain size-induced inhomogeneity in aeolian sand transport.

  14. Modeling of ethylbenzene dehydrogenation kinetics process taking into account deactivation of catalyst bed of the reactor

    Directory of Open Access Journals (Sweden)

    V. K. Bityukov

    2017-01-01

    Full Text Available Styrene synthesis process occurring in a two-stage continuous adiabatic reactor is a complex chemical engineering system. It is characterized by indeterminacy, nonstationarity and occurs in permanent uncontrolled disturbances. Therefore, the task of developing the predictive control system of the main product concentration of the dehydrogenation reaction - styrene to maintain this value within a predetermined range throughout the period of operation is important. This solution is impossible without the development of the process model on the basis of the kinetic revised scheme, taking into account the drop of the reactor catalytic bed activity due to coke formation on the surface. The article justifies and proposes: the drop changes dependence of catalyst bed activity as a time of reactor block operation function and improved model of chemical reactions kinetics. The synthesized mathematical model of the process is a system of ordinary differential equations and allows you: to calculate the concentration profiles of reaction mixture components during the passage of the charge through the adiabatic reactor stage, to determine the contact gas composition at the outlet of the reactor stages throughout the cycle of catalytic system, taking into account temperature changes and drop of the catalyst bed activity. The compensation of the decreased catalyst bed activity is carried out by raising the temperature in the reactor block for the duration of the operation. The estimation of the values of chemical reactions rate constants, as well as the calculation and analysis of the main and by-products concentrations of dehydrogenation reactions at the outlet of the reactor plant is curried out. Simulation results show that the change of temperature of the reactor, carried out by the exponential law considering deactivation of the catalyst bed allows the yield in a given range of technological regulations throughout the operation cycle of the reactor block.

  15. Monitoring granulation rate processes using three PAT tools in a pilot-scale fluidized bed.

    Science.gov (United States)

    Tok, Ai Tee; Goh, Xueping; Ng, Wai Kiong; Tan, Reginald B H

    2008-01-01

    The purpose of this research was to analyze and compare the responses of three Process Analytical Technology (PAT) techniques applied simultaneously to monitor a pilot-scale fluidized bed granulation process. Real-time measurements using focused beam reflectance measurement (Lasentec FBRM) and near-infra red spectroscopy (Bruker NIR) were taken by inserting in-line probes into the fluidized bed. Non-intrusive acoustic emission measurements (Physical Acoustic AE) were performed by attaching piezoelectric sensors on the external wall of the fluidized bed. Powder samples were collected at regular intervals during the granulation process and characterized offline using laser diffraction, scanning electron microscopy, stereo-optical microscopy and loss on drying method. PAT data comprising chord length distribution and chord count (from FBRM), absorption spectra (from NIR) and average signal levels and counts (from AE) were compared with the particle properties measured using offline samples. All three PAT techniques were able to detect the three granulation regimes or rate processes (wetting and nucleation, consolidation and growth, breakage) to varying degrees of sensitivity. Being dependent on optical signals, the sensitivities of the FBRM and NIR techniques were susceptible to fouling on probe windows. The AE technique was sensitive to background fluidizing air flows and external interferences. The sensitivity, strengths and weaknesses of the PAT techniques examined may facilitate the selection of suitable PAT tools for process development and scale-up studies.

  16. Battery-Powered Process for Coating Telescope Mirrors in Space, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — ZeCoat Corporation will develop a battery-powered, aluminum deposition process for making broadband reflective coatings in space (wavelength range: 30-nm to...

  17. [Analysis of novel style biological fluidized bed A/O combined process in dyeing wastewater treatment].

    Science.gov (United States)

    Wei, Chao-Hai; Huang, Hui-Jing; Ren, Yuan; Wu, Chao-Fei; Wu, Hai-Zhen; Lu, Bin

    2011-04-01

    A novel biological fluidized bed was designed and developed to deal with high-concentration refractory organic industrial wastewater. From 12 successful projects, three cases of dyeing wastewater treatment projects with the scale of 1200, 2000 and 13000 m3/d respectively were selected to analyze the principle of treating refractory organic wastewater with fluidized bed technology and discuss the superiority of self-developed biological fluidized bed from the aspects of technical and economic feasibility. In the three cases, when the hydraulic retention time (HRT) of biological system were 23, 34 and 21. 8 h, and the volume loading of influents (COD) were 1.75, 4.75 and 2.97 kg/(m3 x d), the corresponding COD removal were 97.3%, 98.1% and 95.8%. Furthermore the operating costs of projects were 0.91, 1.17 and 0.88 yuan per ton of water respectively. The index of effluent all met the 1st grade of Guangdong Province wastewater discharge standard. Results showed that the biological fluidized bed had characteristics of shorter retention time, greater oxygen utilization rate, faster conversion rate of organic pollutants and less sludge production, which made it overcome the shortcomings of traditional methods in printing and dyeing wastewater treatment. Considering the development of technology and the combination of ecological security and recycling resources, a low-carbon wastewater treatment process was proposed.

  18. Characterization of Li2TiO3 pebbles by graphite bed process

    Science.gov (United States)

    Hong, Ming; Zhang, Yingchun; Mi, Yingying; Fu, Baojian

    2013-10-01

    Lithium titanate (Li2TiO3) is an important tritium breeder for fusion blanket concepts. In the present study, Li2TiO3 ceramic pebbles were successfully fabricated by a graphite bed process. In this process, graphite bed which had been engraved with spherical pits acted as a casting mould. Droplets of Li2TiO3 suspensions were dispersed into the spherical pits to form pebbles due to the hydrophobic nature of the graphite powder. After drying, green pebbles were sieved and sintered to produce Li2TiO3 pebbles. The fabrication process and properties of the pebbles have been investigated. The experimental results showed that the sphericity of Li2TiO3 pebbles was influenced by solid/liquid ratio and diameter. XRD results demonstrated that Li2TiO3 pebbles with high purity have been prepared by the graphite bed process. SEM revealed that the pebbles have uniform microstructure and adequate open porosity. The Li2TiO3 pebbles sintered at 1150 °C have optimal properties, such as high density (about 90% TD) and high crush load (about 40 N).

  19. Electron beam processed plasticized epoxy coatings for surface protection

    Energy Technology Data Exchange (ETDEWEB)

    Ibrahim, Mervat S. [National Center for Radiation Research and Technology, Nasr City (Egypt); Mohamed, Heba A., E-mail: hebaamohamed@gmail.com [National Research Center, Dokki (Egypt); Kandile, Nadia G. [University College for Girls, Ain Shams University (Egypt); Said, Hossam M.; Mohamed, Issa M. [National Center for Radiation Research and Technology, Nasr City (Egypt)

    2011-10-17

    Highlights: {center_dot} Coating formulations with EA 70%, HD 20%, and castor oil 10% under 1 Mrad pass{sup -1} irradiation dose showed the best adhesion and passed bending tests. {center_dot} The prepared EP-SF-An adduct improve anti-corrosion properties of coatings without any significant effect on physical, mechanical and chemical properties of the cured film. The optimum amount of aniline adduct as corrosion inhibitor was found to be 0.4 g for 100 g of coating formulation. {center_dot} The corrosion inhibition efficiency of the prepared adduct competed the commercial efficiency. - Abstract: Epoxy acrylate oligomer (EA) was plasticized by adding different plasticizers such as epoxidized soybean oil, glycerol and castor oil and cured by electron beam (EB). Different irradiation doses (1, 2.5 and 5 Mrad pass{sup -1}) were used in the curing process. The effect of both different irradiation doses and plasticizers on the end use performance properties of epoxy acrylate coating namely, pencil hardness, bending test, adhesion test, acid and alkali resistance test were studied. It was observed that incorporation of castor oil in epoxy acrylate diluted by 1,6-hexanediol diacrylate (HD) monomer with a ratio (EA 70%, HD 20%, castor oil 10%) under 1 Mrad pass{sup -1} irradiation dose improved the physical, chemical and mechanical properties of cured films than the other plasticizer. Sunflower free fatty acid was epoxidized in situ under well established conditions. The epoxidized sunflower free fatty acids (ESFA) were subjected to react with aniline in sealed ampoules under inert atmosphere at 140 deg. C. The produced adducts were added at different concentrations to epoxy acrylate coatings under certain EB irradiation dose and then evaluated as corrosion inhibitors for carbon steel surfaces in terms of weight loss measurements and corrosion resistance tests. It was found that, addition of 0.4 g of aniline adduct to 100 g epoxy acrylate formula may give the best corrosion

  20. Study of process parameters for reducing ammonium uranyl carbonate to uranium dioxide in fluidized bed furnace

    International Nuclear Information System (INIS)

    Leitao Junior, C.B.

    1992-01-01

    This work consists of studying the process parameters of AUC (ammonium uranyl carbonate) to U O 2 (uranium dioxide) reduction, with good physical and chemical characteristics, in fluidized bed. Initially, it was performed U O 2 cold fluidization experiments with an acrylic column. Afterward, it was done AUC to U O 2 reduction experiments, in which the process parameters influence in the granulometry, specific surface area, porosity and fluoride amount on the U O 2 powder produced were studied. As a last step, it was done compacting and sintering tests of U O 2 pellets in order to appreciate the U O 2 powder performance, obtained by fluidized bed, in the fuel pellets fabrication. (author)

  1. Fluidized-Bed Combustion-Industrial Application Demonstration Projects. Battelle's multisolid fluidized-bed combustion process, end-of-phase final report

    Energy Technology Data Exchange (ETDEWEB)

    1979-10-01

    Successful operation of the Subscale Experimental Unit System has been demonstrated; performance was comparable to that of the 6-inch unit (one-tenth scale), indicating that scale-up problems should be minimal. Combustion of as-received wet lump coal (e.g., 1-1/4 in. top size) has been successfully demonstrated. Combustion performance was independent of feed location; accordingly, feeding from above the dense bed is preferred because of relative simplicity of the feeding system. Comparable combustion efficiency and sulfur retention were obtained using either tan silica pebbles or hematite ore as the dense bed material. Tan silica pebbles are preferred from a cost and availability standpoint. Limestone needs to be well distributed in the dense bed to ensure effective sulfur retention. Excellent sulfur removal and limestone utilization can be achieved in the MSFBC system. Effective freeboard height was found to be one of the most important process variables affecting sulfur retention. Sulfur retention decreases with increasing limestone particle size, but is not significantly dependent on coal size, dense bed height, bed type, or excess air. Good combustion efficiency (up to 98 percent) has been demonstrated for both lump and crushed coals. Carbon recycle in the sand circulation stream and/or the flyash reinjection stream is essential to achievement of such a high overall combustion efficiency. The heat transfer coefficient for the steam tubes located in the entrained bed region ranged from 10 to 16 Btu/ft/sup 2/-hr-F (lower-than-expected). Appreciable metal wastage on boiler tubes in the entrained bed zone was observed for the sections not parallel to the flow direction.

  2. MATHEMATICAL MODELING OF THE DYNAMICS OF TRANSFER PROCESSES DEHYDRATION AND GRANULATION IN A FLUIDIZED BED

    Directory of Open Access Journals (Sweden)

    Б.Я. Корнієнко

    2012-12-01

    Full Text Available  An approach to the description of multivariate process of dehydration and granulation in a fluidized bed, which is accompanied by a phase transition is complicated by the formation of liquid phase on the surface of the pellet, followed by removal of the liquid phase and the formation of a mass crystallization by a layer of microcrystals. Presents a mathematical model of two-phase Euler-Euler.

  3. Local description of the energy transfer process in a packed bed heat exchanger

    International Nuclear Information System (INIS)

    Costa, M.L.M.; Sampaio, R.; Gama, R.M.S. da.

    1990-01-01

    The energy transfer process in a packed-bed heat exchanger, in counter0flow arrangement is considered. The phenomenon is described through a Continuum Theory of Mixtures approach, in which fluid and solid (porous matrix) are regarded as continuous constituents possessing, each one, its own temperature and velocity fields. The heat 'exchangers consists of two channels, separated by an impermeable wall without thermal resistence, in which there exists a saturated flow. Some particular cases are simulated. (author)

  4. Core-adjacent instrumentation systems for pebble bed reactors for process heat application - state of planning

    International Nuclear Information System (INIS)

    Benninghofen, G.; Serafin, N.; Spillekothen, H.G.; Hecker, R.; Brixy, H.; Serpekian, T.

    1982-06-01

    Planning and theoretical/experimental development work for core surveillance instrumentation systems is being performed to meet requirements of pebble bed reactors for process heat application. Detailed and proved instrumentation concepts are now available for the core-adjacent instrumentation systems. The current work and the results of neutron flux measurements at high temperatures are described. Operation devices for long-term accurate gas outlet temperature measurements up to approximately 1423 deg. K will also be discussed. (author)

  5. Glacier beds that will be exposed in the future: How will geomorphologic and hydrologic processes develop?

    Science.gov (United States)

    Linsbauer, Andreas; Paul, Frank; Haeberli, Wilfried

    2014-05-01

    The rapid shrinkage of glaciers in the Alps has widespread impacts on relief development and hydrology. Slope failures, collapse of lateral moraines, loose debris in glacier fore-fields, new lakes and changing river beds are among the most visible impacts. They already require increased attention by tourists, monitoring by local authorities and mitigation measures (e.g. www.gletschersee.ch). A view into potential future developments (after glaciers have disappeared) is thus of high interest. With recently developed models that reconstruct glacier bed topography from easily available datasets (e.g. glacier outlines and a DEM) over entire mountain ranges, potential developments of the landscape and hydrology can be quantitatively determined. The modelled glacier beds - though they must be seen as a rough first order approximation only - also allows the investigation of a wide range of glaciological relations and dependencies that have been widely applied but were never investigated for a large sample of glaciers so far. A key reason is that information on glacier thickness distribution and total ice volume is sparse and that the future development of glaciers can only be modelled realistically when a glacier bed is available. Hence, with the glacier beds now available there is a larger number of geomorphological, glaciological and hydrological studies ahead of us. This presentation is providing an overview on the lessons learned about glaciers and their future development from the modelled glacier beds, the expected changes in hydrology (e.g. decreasing glacier volume and formation of new lakes) and potential impacts from the altered geomorphology (e.g. debuttressing of rock walls). In particular the flat tongues of larger valley glaciers are rather thick and leave oversteepened lateral moraines or rock walls behind, towering above overdeepenings in the glacier bed that might be filled with water. It is thus expected that the hazard potential will further increase in

  6. Analysis of fluidized bed granulation process using conventional and novel modeling techniques.

    Science.gov (United States)

    Petrović, Jelena; Chansanroj, Krisanin; Meier, Brigitte; Ibrić, Svetlana; Betz, Gabriele

    2011-10-09

    Various modeling techniques have been applied to analyze fluidized-bed granulation process. Influence of various input parameters (product, inlet and outlet air temperature, consumption of liquid-binder, granulation liquid-binder spray rate, spray pressure, drying time) on granulation output properties (granule flow rate, granule size determined using light scattering method and sieve analysis, granules Hausner ratio, porosity and residual moisture) has been assessed. Both conventional and novel modeling techniques were used, such as screening test, multiple regression analysis, self-organizing maps, artificial neural networks, decision trees and rule induction. Diverse testing of developed models (internal and external validation) has been discussed. Good correlation has been obtained between the predicted and the experimental data. It has been shown that nonlinear methods based on artificial intelligence, such as neural networks, are far better in generalization and prediction in comparison to conventional methods. Possibility of usage of SOMs, decision trees and rule induction technique to monitor and optimize fluidized-bed granulation process has also been demonstrated. Obtained findings can serve as guidance to implementation of modeling techniques in fluidized-bed granulation process understanding and control. Copyright © 2011 Elsevier B.V. All rights reserved.

  7. Evaluation of the effectiveness factor along immobilized enzyme fixed-bed reactors: design of a reactor with naringinase covalently immobilized into glycophase-coated porous glass

    Energy Technology Data Exchange (ETDEWEB)

    Manjon, A.; Iborra, J.L.; Gomez, J.L.; Gomez, E.; Bastida, J.; Bodalo, A.

    1987-09-01

    A design equation is presented for packed-bed reactors containing immobilized enzymes in spherical porous particles with internal diffusion effects and obeying reversible one-intermediate Michaelis-Menten kinetics. The equation is also able to explain irreversible and competitive product inhibition kinetics. It allows the axial substrate profiles to be calculated and the dependence of the effectiveness factor along the reactor length to be continuously evaluated. The design equation was applied to explain the behavior of naringinase immobilized in Glycophase-coated porous glass operating in a packed-bed reactor and hydrolyzing both p-nitrophenyl-alpha-L-rhamnoside and naringin. The theoretically predicted results were found to fit well with experimentally measured values. (Refs. 28).

  8. Reliability of plasma-sprayed coatings: monitoring the plasma spray process and improving the quality of coatings

    International Nuclear Information System (INIS)

    Fauchais, P; Vardelle, M; Vardelle, A

    2013-01-01

    As for every coating technology, the reliability and reproducibility of coatings are essential for the development of the plasma spraying technology in industrial manufacturing. They mainly depend on the process reliability, equipment and spray booth maintenance, operator training and certification, implementation and use of consistent production practices and standardization of coating testing. This paper deals with the first issue, that is the monitoring and control of the plasma spray process; it does not tackle the coating characterization and testing methods. It begins with a short history of coating quality improvement under plasma spray conditions over the last few decades, details the plasma spray torches used in the industry, the development of the measurements of in-flight and impacting particle parameters and then of sensors. It concludes with the process maps that describe the interrelations between the operating parameters of the spray process, in-flight particle characteristics and coating properties and with the potential of in situ monitoring of the process by artificial neural networks and fuzzy logic methods. (paper)

  9. Reliability of plasma-sprayed coatings: monitoring the plasma spray process and improving the quality of coatings

    Science.gov (United States)

    Fauchais, P.; Vardelle, M.; Vardelle, A.

    2013-06-01

    As for every coating technology, the reliability and reproducibility of coatings are essential for the development of the plasma spraying technology in industrial manufacturing. They mainly depend on the process reliability, equipment and spray booth maintenance, operator training and certification, implementation and use of consistent production practices and standardization of coating testing. This paper deals with the first issue, that is the monitoring and control of the plasma spray process; it does not tackle the coating characterization and testing methods. It begins with a short history of coating quality improvement under plasma spray conditions over the last few decades, details the plasma spray torches used in the industry, the development of the measurements of in-flight and impacting particle parameters and then of sensors. It concludes with the process maps that describe the interrelations between the operating parameters of the spray process, in-flight particle characteristics and coating properties and with the potential of in situ monitoring of the process by artificial neural networks and fuzzy logic methods.

  10. Structure-property relationship of ceramic coatings on metals produced by laser processing

    NARCIS (Netherlands)

    de Hosson, J.T.M.; van den Burg, M.; Mazumder, J; Conde, O; Villar, R; Steen, W

    1996-01-01

    This paper concentrates on the mechanical performance of various ceramic coatings of Cr2O3 on steel (SAF2205), as produced by CO2 laser processing. The thickness of the coating that can be applied by laser coating is limited to about 200 mu m setting a limit to the maximum strain energy release rate

  11. Soft-hydrothermal processing of red cedar bedding reduces its induction of cytochrome P450 in mouse liver.

    Science.gov (United States)

    Li, Z; Okano, S; Yoshinari, K; Miyamoto, T; Yamazoe, Y; Shinya, K; Ioku, K; Kasai, N

    2009-04-01

    Red cedar-derived bedding materials cause changes in cytochrome P450-dependent microsomal enzyme systems in laboratory animals. We examined the effect of essential oil of red cedar (EORC), as well as the effect of bedding from which it had been removed, on the hepatic expression cytochrome P450s in mice. EORC was obtained from liquid extracts of red cedar bedding by a soft-hydrothermal process and was administered orally to mice. Between days 1 and 2 after administration, hepatic P450s were significantly induced as follows: CYP3As, 7.1x; CYP1As, 1.6x; CYP2E1, 1.5x; CYP2Cs, 1.6x. A housing study of mice indicated that red cedar bedding increased the levels of these P450s in mouse liver, whereas mice housed in cedar bedding from which EORC had been removed (ST-cedar bedding) showed significantly lower levels of P450s, especially CYP3As, CYP1As and CYP2E1. Soft-hydrothermal processing partially removed many components of EORC. In particular, several volatile sesquiterpenes, naphthalene-derived aromatics and 4,4-dimethyl-13alpha-androst-5-ene were decreased in the ST-cedar bedding, suggesting that these may be responsible for P450 induction. This study demonstrated that the removal of these volatile compounds by soft-hydrothermal processing can decrease the hepatic P450-inducing effect of red cedar bedding.

  12. Granulation of core particles suitable for film coating by agitation fluidized bed II. A proposal of a rapid dissolution test for evaluation of bitter taste of ibuprofen.

    Science.gov (United States)

    Hamashita, Tomohiro; Matsuzaki, Miwako; Ono, Tetsuo; Ono, Masaki; Tsunenari, Yoshinobu; Aketo, Takao; Watano, Satoru

    2008-07-01

    To prepare powdered drugs that do not have a bitter taste, a film coating covering the surfaces of the core particles is required. The dissolution rate of ibuprofen from the coated particles changes according to the physical properties of the core particles. In this study, the effects of the physical properties of granules prepared by using several scales of agitation fluidized beds on the drug dissolution rate were investigated. The dissolution rate of ibuprofen decreased when the apparent density and shape factor of the granules increased. In contrast, the dissolution rate of the drug increased with the friablility of the granules increased. Thus, the structures of the granules appear to affect the dissolution rate of the drug to a large degree. A rapid dissolution test that can be used to investigate the early dissolution rate of ibuprofen in vitro was proposed to evaluate the taste-masking level of the coated particles. The bitter taste-masking level of the coated particles was successfully confirmed by using this novel test method.

  13. Processing and Characterization of Functionally Graded Hydroxyapatite Coatings for Biomedical Implants

    Science.gov (United States)

    Bai, Xiao

    Hydroxyapatite [Ca10(PO4)6(OH) 2, HA] has been widely applied as a coating on various biomedical bone/dental implants to improve biocompatibility and bioactivity. It has been observed that primary reasons leading to implantation failure of commercial HA coated implants processed by plasma spraying are the poor mechanical properties of coatings and infections accompanied by implantation. It has been also reported an ideal coating should be able to stimulate new bone growth at the initial stage of implantation and stay stable both mechanically and chemically thereafter. This research has investigated a functionally graded hydroxyapatite (FGHA) coating that is capable of improving the stability of implants, facilitating recovery, and preventing infections after implantation. A series of FGHA coatings with incorporated Ag 0 ˜ 13.53 wt. % has been deposited onto Ti substrate using ion beam assisted deposition (IBAD) with in-situ heat treatment. The compositional, microstructural, mechanical, and biological properties of coatings have been analyzed via various tests. The relationship among processing parameters, coating properties and biological behaviors has been established and the processing parameters for processing FGHA coatings with/without incorporated Ag have been optimized. Microstructure observations of coating cross section via transmission electron microscopy (TEM) and scanning transmission electron microscopy (STEM) for set temperature coatings deposited at 450°C ˜ 750°C reveals that in-situ substrate temperature is the primary factor controlling the crystallinity of the coatings. The microstructure observation of cross section via TEM/STEM for both FGHA coatings with/without incorporated Ag has shown that coatings are dense and have a gradually decreased crystallinity from substrate/coating interface to top surface. In particular, the interface has an atomically intermixed structure; the region near the interface has a columnar grain structure whereas

  14. Microstructure, Processing, Performance Relationships for High Temperature Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Thomas M. Lillo

    2011-04-01

    This work evaluates the suitability of iron aluminide coatings for use in high temperature fossil fuel combustion environments, such as boiler applications. The coatings are applied using High Velocity Oxy-Fuel (HVOF) thermal spray techniques. Iron aluminide coatings, with the nominal composition of Fe3Al, were applied to various high temperature structural materials (316 Stainless Steel, 9Cr-1Mo steel and Inconel 600) that typically lack inherent resistance to environmental degradation found in fossil fuel combustion atmospheres. Coating/substrate combinations were subjected to thermal cycling to evaluate the effect of HVOF parameters, coating thickness, substrate material and substrate surface roughness on the resistance to coating delamination and cracking. It was found that substrate surface roughness had a profound influence on the performance of a given substrate/coating system and that surface preparation techniques will need to be tailored to the specific substrate material. Also, higher particle velocity during HVOF thermal spray deposition of the iron aluminide coatings tended to result in better-performing coating/substrate systems with less delamination at the coating/substrate interface. Some combinations of HVOF parameters, coating thickness and substrate materials were found to perform extremely well even at temperatures up to 900oC. However, in some cases, substantial reactions at the interface were observed.

  15. Coated armor system and process for making the same

    Science.gov (United States)

    Chu, Henry S.; Lillo, Thomas M.; McHugh, Kevin M.

    2010-11-23

    An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.

  16. Vistula River bed erosion processes and their influence on Warsaw’s flood safety

    Directory of Open Access Journals (Sweden)

    A. Magnuszewski

    2015-03-01

    Full Text Available Large cities have historically been well protected against floods as a function of their importance to society. In Warsaw, Poland, located on a narrow passage of the Vistula River valley, urban flood disasters were not unusual. Beginning at the end of the 19th century, the construction of river embankment and training works caused the narrowing of the flood passage path in the downtown reach of the river. The process of bed erosion lowered the elevation of the river bed by 205 cm over the 20th century, and the consequences of bed lowering are reflected by the rating curve change. Conditions of the flood passage have been analysed by the CCHE2D hydrodynamic model both in retro-modelling and scenario simulation modelling. The high water mark of the 1844 flood and iterative calculations in retro-modelling made possible estimation of the discharge, Q = 8250 m3 s−1. This highest observed historical flood in a natural river has been compared to recent conditions of the Vistula River in Warsaw by scenario modelling. The result shows dramatic changes in water surface elevation, velocities, and shear stress. The vertical velocity in the proximity of Port Praski gauge at km 513 can reach 3.5 m s−1, a very high value for a lowland river. The average flow conveyance is improving due to channel erosion but also declining in the case of extreme floods due to high resistance from vegetation on the flood plains.

  17. Processing of Rosmarinus officinalis linne extract on spray and spouted bed dryers

    Directory of Open Access Journals (Sweden)

    C. R. F. Souza

    2008-03-01

    Full Text Available This article presents an investigation of the potential of spray and spouted bed technology for the production of dried extracts of Rosmarinus officinalis Linné, popularly known as rosemary. The extractive solution was characterized by loss on drying, extractable matter and total phenolic and flavonoid compounds (chemical markers. The product was characterized by determination of loss on drying, size distribution, morphology, flow properties and thermal degradation and thermal behavior. The spray and spouted bed dryer performance were assessed through estimation of thermal efficiency, product accumulation and product recovery. The parameters studied were the inlet temperature of the spouting gas (80 and 150ºC and the feed mass flow rate of concentrated extract relative to the evaporation capacity of the dryer, Ws/Wmax (15 to 75%. The atomizing air flow rate was maintained at 20 l/min with a pressure of 196.1 kPa. The spouting gas flow rate used in the drying runs was 40% higher than the gas flow under the condition of minimum spouting. The spray drying gas flow rate was fixed at 0.0118 kg/s. Under the conditions studied, performance in the spray and spouted bed drying of rosemary extract was poor, causing high degradation of the marker compounds (mainly the phenolic compounds. Thus, process improvements are required before use on an industrial scale.

  18. Application of quality by design concepts in the development of fluidized bed granulation and tableting processes.

    Science.gov (United States)

    Djuris, Jelena; Medarevic, Djordje; Krstic, Marko; Djuric, Zorica; Ibric, Svetlana

    2013-06-01

    This study illustrates the application of experimental design and multivariate data analysis in defining design space for granulation and tableting processes. According to the quality by design concepts, critical quality attributes (CQAs) of granules and tablets, as well as critical parameters of granulation and tableting processes, were identified and evaluated. Acetaminophen was used as the model drug, and one of the study aims was to investigate the possibility of the development of immediate- or extended-release acetaminophen tablets. Granulation experiments were performed in the fluid bed processor using polyethylene oxide polymer as a binder in the direct granulation method. Tablets were compressed in the laboratory excenter tablet press. The first set of experiments was organized according to Plackett-Burman design, followed by the full factorial experimental design. Principal component analysis and partial least squares regression were applied as the multivariate analysis techniques. By using these different methods, CQAs and process parameters were identified and quantified. Furthermore, an in-line method was developed to monitor the temperature during the fluidized bed granulation process, to foresee possible defects in granules CQAs. Various control strategies that are based on the process understanding and assure desired quality attributes of the product are proposed. Copyright © 2013 Wiley Periodicals, Inc.

  19. Statistical optimization of microencapsulation process for coating of magnesium particles with Viton polymer

    Energy Technology Data Exchange (ETDEWEB)

    Pourmortazavi, Seied Mahdi, E-mail: pourmortazavi@yahoo.com [Faculty of Material and Manufacturing Technologies, Malek Ashtar University of Technology, P.O. Box 16765-3454, Tehran (Iran, Islamic Republic of); Babaee, Saeed; Ashtiani, Fatemeh Shamsi [Faculty of Chemistry & Chemical Engineering, Malek Ashtar University of Technology, Tehran (Iran, Islamic Republic of)

    2015-09-15

    Graphical abstract: - Highlights: • Surface of magnesium particles was modified with Viton via solvent/non-solvent method. • FT-IR, SEM, EDX, Map analysis, and TG/DSC techniques were employed to characterize the coated particles. • Coating process factors were optimized by Taguchi robust design. • The importance of coating conditions on resistance of coated magnesium against oxidation was studied. - Abstract: The surface of magnesium particles was modified by coating with Viton as an energetic polymer using solvent/non-solvent technique. Taguchi robust method was utilized as a statistical experiment design to evaluate the role of coating process parameters. The coated magnesium particles were characterized by various techniques, i.e., Fourier transform infrared (FT-IR) spectroscopy, scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX) and thermogravimetry (TG), and differential scanning calorimetry (DSC). The results showed that the coating of magnesium powder with the Viton leads to a higher resistance of metal against oxidation in the presence of air atmosphere. Meanwhile, tuning of the coating process parameters (i.e., percent of Viton, flow rate of non-solvent addition, and type of solvent) influences on the resistance of the metal particles against thermal oxidation. Coating of magnesium particles yields Viton coated particles with higher thermal stability (632 °C); in comparison with the pure magnesium powder, which commences oxidation in the presence of air atmosphere at a lower temperature of 260 °C.

  20. Process development and modeling of fluidized-bed reactor with coimmobilized biocatalyst for fuel ethanol production

    Science.gov (United States)

    Sun, May Yongmei

    This research focuses on two steps of commercial fuel ethanol production processes: the hydrolysis starch process and the fermentation process. The goal of this research is to evaluate the performance of co-immobilized biocatalysts in a fluidized bed reactor with emphasis on economic and engineering aspects and to develop a predictive mathematical model for this system. The productivity of an FBR is higher than productivity of a traditional batch reactor or CSTR. Fluidized beds offer great advantages over packed beds for immobilized cells when small particles are used or when the reactant feed contains suspended solids. Plugging problems, excessive pressure drops (and thus attrition), or crushing risks may be avoided. No mechanical stirring is required as mixing occurs due to the natural turbulence in the fluidized process. Both enzyme and microorganism are immobilized in one catalyst bead which is called co-immobilization. Inside this biocatalyst matrix, starch is hydrolyzed by the enzyme glucoamylase to form glucose and then converted to ethanol and carbon dioxide by microorganisms. Two biocatalysts were evaluated: (1) co-immobilized yeast strain Saccharomyces cerevisiae and glucoamylase. (2) co-immobilized Zymomonas mobilis and glucoamylase. A co-immobilized biocatalyst accomplishes the simultaneous saccharification and fermentation (SSF process). When compared to a two-step process involving separate saccharification and fermentation stages, the SSF process has productivity values twice that given by the pre-saccharified process when the time required for pre-saccharification (15--25 h) was taken into account. The SSF process should also save capital cost. The information about productivity, fermentation yield, concentration profiles along the bed, ethanol inhibition, et al., was obtained from the experimental data. For the yeast system, experimental results showed that: no apparent decrease of productivity occurred after two and half months, the productivity

  1. Dry coating of solid dosage forms: an overview of processes and applications.

    Science.gov (United States)

    Foppoli, Anastasia Anna; Maroni, Alessandra; Cerea, Matteo; Zema, Lucia; Gazzaniga, Andrea

    2017-12-01

    Dry coating techniques enable manufacturing of coated solid dosage forms with no, or very limited, use of solvents. As a result, major drawbacks associated with both organic solvents and aqueous coating systems can be overcome, such as toxicological, environmental, and safety-related issues on the one hand as well as costly drying phases and impaired product stability on the other. The considerable advantages related to solventless coating has been prompting a strong research interest in this field of pharmaceutics. In the article, processes and applications relevant to techniques intended for dry coating are analyzed and reviewed. Based on the physical state of the coat-forming agents, liquid- and solid-based techniques are distinguished. The former include hot-melt coating and coating by photocuring, while the latter encompass press coating and powder coating. Moreover, solventless techniques, such as injection molding and three-dimensional printing by fused deposition modeling, which are not purposely conceived for coating, are also discussed in that they would open new perspectives in the manufacturing of coated-like dosage forms.

  2. Study of the fluidized bed chemical vapor deposition process on very dense powder for nuclear applications

    International Nuclear Information System (INIS)

    Vanni, Florence

    2015-01-01

    This thesis is part of the development of low-enriched nuclear fuel, for the Materials Test Reactors (MTRs), constituted of uranium-molybdenum particles mixed with an aluminum matrix. Under certain conditions under irradiations, the U(Mo) particles interact with the aluminum matrix, causing unacceptable swelling of the fuel plate. To inhibit this phenomenon, one solution consists in depositing on the surface of the U(Mo) particles, a thin silicon layer to create a barrier effect. This thesis has concerned the study of the fluidized bed chemical vapor deposition (CVD) process to deposit silicon from silane, on the U(Mo) powder, which has an exceptional density of 17,500 kg/m 3 . To achieve this goal, two axes were treated during the thesis: the study and the optimization of the fluidization of a so dense powder, and then those of the silicon deposition process. For the first axis, a series of tests was performed on a surrogate tungsten powder in different columns made of glass and made of steel with internal diameters ranging from 2 to 5 cm, at room temperature and at high temperature (650 C) close to that of the deposits. These experiments helped to identify wall effects phenomena within the fluidized bed, which can lead to heterogeneous deposits or particles agglomeration. Some dimensions of the fluidization columns and operating conditions allowing a satisfactory fluidization of the powder were identified, paving the way for the study of silicon deposition. Several campaigns of deposition experiments on the surrogate powder and then on the U(Mo) powder were carried out in the second axis of the study. The influence of the bed temperature, the inlet molar fraction of silane diluted in argon, and the total gas flow of fluidization, was examined for different diameters of reactor and for various masses of powder. Morphological and structural characterization analyses (SEM, XRD..) revealed a uniform silicon deposition on all the powder and around each particle

  3. Effect of process parameters on coating composition of cathodic ...

    Indian Academy of Sciences (India)

    which is a sign of trans-polyacetylene and can appear only in grain boundaries of nanostructured carbon coatings [30]. The presence of this band in Cu 6 can be a witness to the smaller grain structure of coating than in other samples (figure 5f). The high thermal gradient in bulk electrolyte and vicinity of the cathode during ...

  4. The effect of irradiation process on the optical fiber coating

    Science.gov (United States)

    Wang, Zeyu; Xiao, Chun; Rong, Liang; Ji, Wei

    2018-03-01

    Protective fiber coating decides the mechanical strength of an optical fiber as well as its resistance against the influence of environment, especially in some special areas like irradiation atmospheres. According to the experiment in this paper, it was found that the tensile force and peeling force of resistant radiation optical fiber was improved because of the special optical fiber coating.

  5. Wear monitoring of protective nitride coatings using image processing

    DEFF Research Database (Denmark)

    Rasmussen, Inge Lise; Guibert, M.; Belin, M.

    2010-01-01

    -meter with up to 105 19 repetitive cycles, eventually leaving the embedded TiN signal layer uncovered at the bottom the wear scar. 20 The worn surface was characterized by subsequent image processing. A color detection of the wear scar with 21 the exposed TiN layer by a simple optical imaging system showed......A double-layer model system, consisting of a thin layer of tribological titanium aluminum nitride (TiAlN) on 17 top of titanium nitride (TiN), was deposited on polished 100Cr6 steel substrates. The TiAlN top-coatings 18 were exposed to abrasive wear by a reciprocating wear process in a linear tribo...... a significant increase up to a factor of 2 of 22 the relative color values from the TiAlN top layers to the embedded TiN signal layers. This behavior agrees 23 well with the results of reflectance detection experiment with a red laser optical system on the same system. 24 Thus we have demonstrated that image...

  6. Hard Coat Layers by PE-CVD Process for the Top Surface of Touch Panel

    International Nuclear Information System (INIS)

    Okunishi, T; Sato, N; Yazawa, K

    2013-01-01

    In order to protect surface from damages, the high pencil hardness and the high abrasion resistance are required for the hard coat layers on polyethylene telephthalate (PET) films for the application of touch panel surface. We have already found that the UV-curing-hard-coat-polymer (UHP) coated PET films show the poor abrasion resistance, while they have the high pencil hardness. It reveals that the abrasion resistance of hard coat layers of the UHP is not simply dependent on the pencil hardness. In this work, we have studied to improve the abrasion resistance of SiOC films as hard coat layers, which were formed by PE-CVD process on UHP coated PET. The abrasion resistance was evaluated by Taber abrasion test. PE-CVD hard coat layers which formed on UHP coater PET films have showed the better abrasion resistance and have the possibility of substitution to the thin glass sheets for touch panel application.

  7. Processing and properties of chromate-free conversion coatings on aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Buchheit, R.G.; Drewien, C.A.; Martinez, M.A. [Sandia National Labs., Albuquerque, NM (United States); Stoner, G.E. [Virginia Univ., Charlottesville, VA (United States). Dept. of Materials Science and Engineering

    1994-12-31

    A conversion coating method has been developed based on precipitation of Li{sub 2}[Al{sub 2}(OH){sub 6}]{sub 2}{center_dot}CO{sub 3}{center_dot}3H{sub 2}O from alkaline lithium salt solutions. The process is procedurally similar to chromate conversion coating but does not use or produce hazardous chemicals. The coating that forms is polycrystalline, continuous and conformal. The coating meets the MIL-C-5541E corrosion resistance, electrical contact resistance and paint adhesion requirements for certain aluminum alloys, but does not match the levels of performance exhibited by chromate conversion coatings. In this paper, methods for producing the coating are described. Corrosion resistance has been characterized using electrochemical impedance spectroscopy and salt spray exposure. The structural, compositional and property changes attending post-coating thermal exposure are discussed. Performance in standardized corrosion, electrical and paint adhesion tests is also presented.

  8. Computational simulation of the biomass gasification process in a fluidized bed reactor

    International Nuclear Information System (INIS)

    Rojas Mazaira, Leorlen Y.; Gamez Rodriguez, Abel; Andrade Gregori, Maria Dolores; Armas Cardona, Raul

    2009-01-01

    In an agro-industrial country as Cuba many residues of cultivation like the rice and the cane of sugar take place, besides the forest residues in wooded extensions. Is an interesting application for all this biomass, the gasification technology, by its high efficiency and its positive environmental impact. The computer simulation appears like a useful tool in the researches of parameters of operation of a gas- emitting, because it reduces the number of experiments to realise and the cost of the researches. In the work the importance of the application of the computer simulation is emphasized to anticipate the hydrodynamic behavior of fluidized bed and of the process of combustion of the biomass for different residues and different conditions of operation. A model using CFD for the simulation of the process of combustion in a gas- emitting of biomass sets out of fluidized bed, the hydrodynamic parameters of the multiphasic flow from the elaboration of a computer simulator that allows to form and to vary the geometry of the reactor, as well as the influence of the variation of magnitudes are characterized such as: speed, diameter of the sand and equivalent reason. Experimental results in cylindrical channels appear, to complete the study of the computer simulation realised in 2D. (author)

  9. Performance of a dual-process PVD/PS tungsten coating structure under deuterium ion irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyunmyung; Lee, Ho Jung; Kim, Sung Hwan [Department of Nuclear and Quantum Engineering, KAIST, Daejeon (Korea, Republic of); Song, Jae-Min [Department of Nuclear Engineering, Seoul National University, Seoul (Korea, Republic of); Jang, Changheui, E-mail: chjang@kaist.ac.kr [Department of Nuclear and Quantum Engineering, KAIST, Daejeon (Korea, Republic of)

    2016-11-01

    Highlights: • D{sup +} irradiation performance of a dual-process PVD/PS W coating was evaluated. • Low-energy plasmas exposure of 100 eV D{sup +} with 1.17 × 10{sup 21} D/s{sup −1} m{sup 2} flux was applied. • After D ion irradiation, flakes were observed on the surface of the simple PS coating. • While, sub-μm size protrusions were observed for dual-process PVD/PS W coating. • Height of D spike in depth profile was lower for dual-process PVD/PS W coating. - Abstract: A dual-process coating structure was developed on a graphite substrate to improve the performance of the coating structure under anticipated operating condition of fusion devices. A thin multilayer W/Mo coating (6 μm) was deposited by physical vapor deposition (PVD) method with a variation of Mo interlayer thickness on plasma spray (PS) W coating (160 μm) of a graphite substrate panel. The dual-process PVD/PS W coatings then were exposed to 3.08 × 10{sup 24} D m{sup −2} of 100 eV D ions with a flux of 1.71 × 10{sup 21} D m{sup −2} s{sup −1} in an electron cyclotron resonance (ECR) chamber. After irradiation, surface morphology and D depth profiles of the dual-process coating were analyzed and compared to those of the simple PS W coating. Both changes in surface morphology and D retention were strongly dependent on the microstructure of surface coating. Meanwhile, the existence of Mo interlayer seemed to have no significant effect on the retention of deuterium.

  10. Simulation of the processes of the meson factory injector control on the on-line control system bed

    International Nuclear Information System (INIS)

    Burlakov, V.D.; Vladimirov, M.N.; Godnev, V.V.; Gritsyna, O.Ya.; Zamanskij, G.B.; Kiselev, Yu.V.

    1983-01-01

    To ensure an operative putting into operation of the on-line control system (OLCS) of the Moscow meson factory accelerator and simulation of control processes a OLCS, the bed on the basis of the SM-2 and SM-4 computers is constructed. The OLCS bed envisages the realization of the following functions: the accelerator bed control; development and check-out of operation programs, designed for controlling the accelerator performance controlling periphery electronic equipment communicated with the accelerator; training of operators, programmers and personnel; solving engineering problems. The experimental bed is put into operation, which permits to check-out operation programs of the injector OLCS on the base of simulation of processes in it and also to solve engineering problems

  11. FUZZY INFERENCE SYSTEM MODELING FOR BED ACTIVE CARBON RE-GENERATION PROCESS (CO2 GAS FACTORY CASE

    Directory of Open Access Journals (Sweden)

    S. Febriana

    2005-01-01

    Full Text Available Bed active carbon is one of the most important materials that had great impact in determining level of impurities in production of CO2 gas. In this particular factory case, there is unavailability of standard duration time of heating and cooling and steam flow rate for the re-generation process of bed active carbon. The paper discusses the fuzzy inference system for modeling of re-generation process of bed active carbon to find the optimum setting parameter. The fuzzy inference system was build using real historical daily processing data. After validation process, surface plot analysis was performed to find the optimum setting. The result of re-generation parameter setting is 9-10 hours of heating process, 4.66-5.32 hours of cooling process, and 1500-2500 kg/hr of steam flow rate.

  12. Plural coated article and process for making same

    International Nuclear Information System (INIS)

    Dickie, R.A.; Cassatta, J.C.

    1977-01-01

    A radiation polymerizable protective coating composition or paint, coated articles bearing such a protective radiation polymerizable paint, which on a non-polymerizable solvent, pigment, initiator and particulate fillerfree basis consists essentially of a binder solution of: (1) between about 90 and about 10 parts of a thermoplastic vinyl polymer free of olefinic unsaturation and prepared from at least about 85 weight percent of monofunctional vinyl monomers: (2) between about 10 and about 90 parts of vinyl solvent monomers for said vinyl polymer, at least about 10 weight percent, preferably at least about 30 weight percent, of said solvent monomers being selected from the group consisting of divinyl monomers, trivinyl monomers, tetravinyl monomers and mixtures thereof; and (3) between about 0.05 and about 1.0 parts per 100 parts of the total of said thermoplastic vinyl polymer and said vinyl solvent monomers of a mono- or diester of phosphoric acid bearing one or more sites of vinyl unsaturation. The composition exhibits excellent quality and good adhesion to a variety of substrated, in particular metals, including vapor deposited metals. Preferred articles bearing such a coating are prepared by: applying a base coat to a substrate and curing the same; vapor depositing a coating of a metal over the surface of the base coat; and applying to and curing on the surface of the base coat; and applying to and curing on the surface of the deposited metal the radiation polymerizable topcoat, preferably with little or no pigment contained therein

  13. Treatment of amoxicillin by O3/Fenton process in a rotating packed bed.

    Science.gov (United States)

    Li, Mo; Zeng, Zequan; Li, Yingwen; Arowo, Moses; Chen, Jianfeng; Meng, Hong; Shao, Lei

    2015-03-01

    In this study, simulated amoxicillin wastewater was treated by the O3/Fenton process in a rotating packed bed (RPB) and the results were compared with the Fenton process and the O3 followed by Fenton (O3 + Fenton) process. The chemical oxygen demand (COD) removal rate and the ratio of 5-day biological oxygen demand to chemical oxygen demand (BOD5/COD) in the O3/Fenton process were approximately 17% and 26%, respectively, higher than those in the O3 + Fenton process with an initial pH of 3. The COD removal rate of the amoxicillin solution reached maximum at the Fe(II) concentration of 0.6 mM, temperature of 25 °C, rotation speed of 800 rpm and initial pH of 3. The BOD5/COD of the amoxicillin solution increased from 0 to 0.38 after the solution was treated by the O3/Fenton process. Analysis of the intermediates indicated that the pathway of amoxicillin degradation in the O3/Fenton process was similar to that in the O3 + Fenton process. Contrast experiment results showed that amoxicillin degradation was significantly intensified in the RPB. Copyright © 2014 Elsevier Ltd. All rights reserved.

  14. Process defects and in situ monitoring methods in metal powder bed fusion: a review

    Science.gov (United States)

    Grasso, Marco; Colosimo, Bianca Maria

    2017-04-01

    Despite continuous technological enhancements of metal Additive Manufacturing (AM) systems, the lack of process repeatability and stability still represents a barrier for the industrial breakthrough. The most relevant metal AM applications currently involve industrial sectors (e.g. aerospace and bio-medical) where defects avoidance is fundamental. Because of this, there is the need to develop novel in situ monitoring tools able to keep under control the stability of the process on a layer-by-layer basis, and to detect the onset of defects as soon as possible. On the one hand, AM systems must be equipped with in situ sensing devices able to measure relevant quantities during the process, a.k.a. process signatures. On the other hand, in-process data analytics and statistical monitoring techniques are required to detect and localize the defects in an automated way. This paper reviews the literature and the commercial tools for in situ monitoring of powder bed fusion (PBF) processes. It explores the different categories of defects and their main causes, the most relevant process signatures and the in situ sensing approaches proposed so far. Particular attention is devoted to the development of automated defect detection rules and the study of process control strategies, which represent two critical fields for the development of future smart PBF systems.

  15. Crystallization Process of Heat-treated Amorphous Ni-P Alloy Coating

    Directory of Open Access Journals (Sweden)

    JIN Shi-wei

    2016-09-01

    Full Text Available Amorphous Ni-P alloy coatings were prepared on 45 carbon steel blocks using electrodeposition method. The thermal effect and quality change of Ni-P alloy coating under heating rate of 20℃/min were analyzed by differential scanning calorimetry (DSC and thermogravimetry (TG. Coatings were heat-treated at 300℃ and 400℃ for 0, 15, 30, 45, 60, 75min respectively, coating surface was characterized by scanning electron microscope (SEM, energy dispersive spectrometer (EDS, X-ray diffraction (XRD, microhardness tester. The result shows that the exothermic peak of Ni-P alloy coating appears at 284.8℃, coating quality and elemental composition are stable during the heat treatment. Crystallization process experiences a transformation of amorphous, metastable state NiP and Ni5P2, stable state Ni3P. The microhardness of coating can be improved remarkably after heat treatment, namely, the maximum value of heat-treated coating is 1036.56HV, which is nearly 2 times as hard as as-deposited coating. The corrosion resistance of heat-treated Ni-P alloy coating in NaCl solution is inferior to as-deposited coating, but they are both much better than 45 carbon steel substrate.

  16. Process optimization of ultrasonic spray coating of polymer films

    DEFF Research Database (Denmark)

    Bose, Sanjukta; Keller, Stephan Sylvest; Boisen, Anja

    2013-01-01

    In this work we have performed a detailed study of the influence of various parameters on spray coating of polymer films. Our aim is to produce polymer films of uniform thickness (500 nm to 1 μm) and low roughness compared to the film thickness. The coatings are characterized with respect...... these two regimes, where we obtain a film of desired quality. Both with increasing nozzle-substrate distance and temperature, the deposition moves from a wet state to a dry regime. Similar results are also achieved for solvents with low boiling points. Finally, we study film formation during spray coating...

  17. Correlations of Mean Process Parameters for Agricultural Products Drying in Thin Bed in Solar Direct Dryers

    Directory of Open Access Journals (Sweden)

    MSc. Ciro César Bergues-Ricardo

    2015-11-01

    Full Text Available A group of correlations is given between mean parameters of drying process drying velocity, energy losses, useful energy, and thermal efficiency. Those are suitable for conditions of thin bed drying, in direct solar dryers, and may help for developing of an integral approach of solar drying in those conditions. Correlations are reliable for drying processes of diverse crop products specified, suchas roots, seeds, vegetables, fruits, wood, etc, with natural or forced convection. Correlations were validated in Cuba for usual ranges of efficiency and products in solar dryers of cover, cabinet and house types, in tropical conditions. These correlations are useful for design and exploitation ofdryers and for theoretical and practical comprehension of solar drying like a system.

  18. Microstructures, hardness and bioactivity of hydroxyapatite coatings deposited by direct laser melting process

    Energy Technology Data Exchange (ETDEWEB)

    Tlotleng, Monnamme, E-mail: MTlotleng@csir.co.za [Laser Materials Processing Group, National Laser Center CSIR, Pretoria 0001 (South Africa); Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park, Kingsway Campus, Johannesburg 2006 (South Africa); Akinlabi, Esther [Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park, Kingsway Campus, Johannesburg 2006 (South Africa); Shukla, Mukul [Department of Mechanical Engineering Technology, University of Johannesburg, Doornfontein Campus, Johannesburg 2006 (South Africa); Department of Mechanical Engineering, MNNIT, Allahabad, UP 211004 (India); Pityana, Sisa [Laser Materials Processing Group, National Laser Center CSIR, Pretoria 0001 (South Africa); Department of Chemical and Metallurgical Engineering, Tshwane University of Technology, Pretoria 0001 (South Africa)

    2014-10-01

    Hydroxyapatite (HAP) coatings on bioinert metals such as Ti–6Al–4V are necessary for biomedical applications. Together, HAP and Ti–6Al–4V are biocompatible and bioactive. The challenges of depositing HAP on Ti–6Al–4V with traditional thermal spraying techniques are well founded. In this paper, HAP was coated on Ti–6Al–4V using direct laser melting (DLM) process. This process, unlike the traditional coating processes, is able to achieve coatings with good metallurgical bonding and little dilution. The microstructural and mechanical properties, chemical composition and bio-activities of the produced coatings were studied with optical microscopy, scanning electron microscope equipped with energy dispersive X-ray spectroscopy, and Vickers hardness machine, and by immersion test in Hanks' solution. The results showed that the choice of the laser power has much influence on the evolving microstructure, the mechanical properties and the retainment of HAP on the surface of the coating. Also, the choice of laser power of 750 W led to no dilution. The microhardness results inferred a strong intermetallic–ceramic interfacial bonding; which meant that the 750 W coating could survive long in service. Also, the coating was softer at the surface and stronger in the heat affected zones. Hence, this process parameter setting can be considered as an optimal setting. The soak tests revealed that the surface of the coating had unmelted crystals of HAP. The CaP ratio conducted on the soaked coating was 2.00 which corresponded to tetra calcium phosphate. This coating seems attractive for metallic implant applications. - Highlights: • Characteristics of HAP coatings produced on Ti-6Al-4V achieved with direct laser melting are reported. • Optimal process parameters necessary to achieve biocompatible coating are reported. • The SEM micrograph of the soaked HAP coating revealed partially melted crystals of HAP. • The HAP coating was retained at the surface of

  19. Biomass Torrefaction Process Review and Moving Bed Torrefaction System Model Development

    Energy Technology Data Exchange (ETDEWEB)

    Jaya Shakar Tumuluru; Shahab Sokhansanj; Christopher T. Wright

    2010-08-01

    Torrefaction is currently developing as an important preprocessing step to improve the quality of biomass in terms of physical properties, and proximate and ultimate composition. Torrefaction is a slow heating of biomass in an inert or reduced environment to a maximum temperature of 300°C. Torrefaction can also be defined as a group of products resulting from the partially controlled and isothermal pyrolysis of biomass occurring in a temperature range of 200–230ºC and 270–280ºC. Thus, the process can also be called a mild pyrolysis as it occurs at the lower temperature range of the pyrolysis process. At the end of the torrefaction process, a solid uniform product with lower moisture content and higher energy content than raw biomass is produced. Most of the smoke-producing compounds and other volatiles are removed during torrefaction, producing a final product that will have a lower mass but a higher heating value. An important aspect of research is to establish a degree of torrefaction where gains in heating value offset the loss of mass. There is a lack of literature on torrefaction reactor designs and a design sheet for estimating the dimensions of the torrefier based on capacity. This study includes a) conducting a detailed review on the torrefaction of biomass in terms of understanding the process, product properties, off-gas compositions, and methods used, and b) to design a moving bed torrefier, taking into account the basic fundamental heat and mass transfer calculations. Specific objectives include calculating the dimensions like diameter and height of the moving packed bed for different capacities, designing the heat loads and gas flow rates, and developing an interactive excel sheet where the user can define design specifications. In this report, 25–1000 kg/hr are used in equations for the design of the torrefier, examples of calculations, and specifications for the torrefier.

  20. Biomass Torrefaction Process Review and Moving Bed Torrefaction System Model Development

    Energy Technology Data Exchange (ETDEWEB)

    Jaya Shakar Tumuluru; Shahab Sokhansanj; Christopher T. Wright; Richard D. Boardman

    2010-08-01

    Torrefaction is currently developing as an important preprocessing step to improve the quality of biomass in terms of physical properties, and proximate and ultimate composition. Torrefaction is a slow heating of biomass in an inert or reduced environment to a maximum temperature of 300 C. Torrefaction can also be defined as a group of products resulting from the partially controlled and isothermal pyrolysis of biomass occurring in a temperature range of 200-230 C and 270-280 C. Thus, the process can also be called a mild pyrolysis as it occurs at the lower temperature range of the pyrolysis process. At the end of the torrefaction process, a solid uniform product with lower moisture content and higher energy content than raw biomass is produced. Most of the smoke-producing compounds and other volatiles are removed during torrefaction, producing a final product that will have a lower mass but a higher heating value. An important aspect of research is to establish a degree of torrefaction where gains in heating value offset the loss of mass. There is a lack of literature on torrefaction reactor designs and a design sheet for estimating the dimensions of the torrefier based on capacity. This study includes (a) conducting a detailed review on the torrefaction of biomass in terms of understanding the process, product properties, off-gas compositions, and methods used, and (b) to design a moving bed torrefier, taking into account the basic fundamental heat and mass transfer calculations. Specific objectives include calculating the dimensions like diameter and height of the moving packed bed for different capacities, designing the heat loads and gas flow rates, and developing an interactive excel sheet where the user can define design specifications. In this report, 25-1000 kg/hr are used in equations for the design of the torrefier, examples of calculations, and specifications for the torrefier.

  1. Coupled Inverse Fluidized Bed Bioreactor with Advanced Oxidation Processes for Treatment of Vinasse

    Directory of Open Access Journals (Sweden)

    Karla E. Campos Díaz

    2017-11-01

    Full Text Available Vinasse is the wastewater generated from ethanol distillation; it is characterized by high levels of organic and inorganic matter, high exit temperature, dissolved salts and low pH. In this work the treatment of undiluted vinasse was achieved using sequentially-coupled biological and advanced oxidation processes. The initial characterization of vinasse showed a high Chemical Oxygen Demand (COD, 32 kg m-3, high Total Organic Carbon (TOC, 24.5 kg m-3 and low pH (2.5. The first stage of the biological treatment of the vinasse was carried out in an inverse fluidized bed bioreactor with a microbial consortium using polypropylene as support material. The fluidized bed bioreactor was kept at a constant temperature (37 ± 1ºC and pH (6.0 ± 0.5 for 90 days. After the biological process, the vinasse was continuously fed to the photoreactor using a peristaltic pump 2.8 × 10-3 kg of FeSO4•7H2O were added to the vinasse and allowed to dissolve in the dark for five minutes; after this time, 15.3 m3 of hydrogen peroxide (H2O2 (30% w/w were added, and subsequently, the UV radiation was allowed to reach the photoreactor to treat the effluent for 3600 s at pH = 3. Results showed that the maximum organic matter removed using the biological process, measured as COD, was 80% after 90 days. Additionally, 88% of COD removal was achieved using the photo-assisted Fenton oxidation. The overall COD removal after the sequentially-coupled processes reached a value as low as 0.194 kg m-3, achieving over 99% of COD removal as well as complete TOC removal.

  2. Thick Co-based coating on cast iron by side laser cladding : Analysis of processing conditions and coating properties

    NARCIS (Netherlands)

    Ocelik, V.; de Oliveira, U.; de Boer, M.; de Hosson, J. Th. M.

    2007-01-01

    The objective of this work was to create Co-based coatings (compositionally close to Stellite 6) on compacted graphite and gray cast iron,substrates with a high power laser (2 kW continuous Nd:YAG) cladding process. The relationships between the relevant laser cladding parameters (i.e. laser beam

  3. Tensiomygraphic Measurement of Atrophy Related Processes During Bed Rest and Recovery

    Science.gov (United States)

    Simunic, B. ostjan; Degens, Hans; Rittweger, Jorn; Narici, Marcco; Pisot, Venceslav; Mekjavic, Igor B.; Pisot, Rado

    2013-02-01

    Tensiomyographic (TMG) parameters were recently proposed for a non-invasive estimation of MHC distribution in human vastus lateralis muscle. However, TMG potential is even higher, offers additional insight into the skeletal muscle physiology, especially in the field of atrophy and hypertrophy. The purpose of this study is in developing time dynamics of TMG-measured contraction time (Tc) and maximal response amplitude (Dm), together with muscle belly thickness, measure thoroughly during 35-day bed rest and followed in 30-day recovery (N = 10 males; age 24.3 ± 2.6 years). Measurements were performed in two postural muscles (vastus medialis and lateralis) and one non-postural muscle (biceps femoris). During bed rest period we found different dynamics of muscle thickness decrease and Dm increase. Tc was unchanged in postural muscles, but in non-postural muscle increased significantly and stayed as such even at the end of recovery. We could conclude that TMG related parameters are more sensitive in measuring muscle atrophic and hypertrophic processes than biomedical imaging technique. However, a mechanism that regulates Dm still needs to be identified.

  4. Optimization of the pelletization process in a fluid-bed rotor granulator using experimental design.

    Science.gov (United States)

    Korakianiti, E S; Rekkas, D M; Dallas, P P; Choulis, N H

    2000-12-01

    This study examined the effect of rotor speed, amount of water sprayed, and atomizing air pressure on the geometric mean diameter and geometric standard deviation of pellets produced in a fluid-bed rotor granulator using a 23 factorial design and an optimization technique. Pellets were prepared by wet granulation. Equal amounts of microcrystalline cellulose, alpha-lactose monohydrate, and distilled water were used as the granulation liquid. The size and the size distribution of the pellets were determined by sieve analysis. The size of the pellets was found to be dependent on the amount of water added, while an increase in rotor speed decreased their size. Both factors were found to be statistically significant (P pellet size was not statistically significant. None of the 3 factors significantly affected the geometric standard deviation of the pellets. The rotor speed and the amount of water sprayed were further selected in order to construct a mathematical model that correlates these factors with the geometric mean diameter of the pellets. For this purpose, the optimization technique 3(2) was used. The derived equation described the relationship between the selected factors and the size of the pellets. As a result, the experimental design techniques applied were found to be suitable in optimizing the pelletization process carried out in a fluid-bed rotor granulator.

  5. Superhydrophobic chitosan-based coatings for textile processing

    Energy Technology Data Exchange (ETDEWEB)

    Ivanova, N.A., E-mail: NAI-72@yandex.ru [Ivanovo State Textile Academy, F. Engels Avenue 21, 153000 Ivanovo (Russian Federation); Philipchenko, A.B. [Kazan State Medical University, Butlerova 49, 420012 Kazan, Tatarstan (Russian Federation)

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Chitosan nanoparticles can be used for design of the superhydrophobic anti-bacterial textile. Black-Right-Pointing-Pointer Spraying the nanoparticle dispersion allows one to get multiscale textured coating. Black-Right-Pointing-Pointer Relative number of fluoroanions per elementary unit of chitosan plays the crucial role in the structure of aggregates and coating wettability. - Abstract: A simple method to design the superhydrophobic anti-bacterial textile for biomedical applications was developed. For the coating formulation the spraying of nanoparticles dispersion over the textile sample was applied, allowing the way to get multiscale textured layer on a top of cotton fabric. The anti-bacterial functionality of coating is supported by using chitosan-based nanoparticles. In our approach the fabrication of nanoparticles was based on electrostatic interaction between amine group of chitosan and negatively charged fluoroanion. It was demonstrated that the relative number of fluoroanions per elementary unit of chitosan plays the crucial role in the structure of aggregates in the coating and its wettability as well as in durability of coatings in contact with aqueous media.

  6. In-Line Monitoring of a Pharmaceutical Pan Coating Process by Optical Coherence Tomography.

    Science.gov (United States)

    Markl, Daniel; Hannesschläger, Günther; Sacher, Stephan; Leitner, Michael; Buchsbaum, Andreas; Pescod, Russel; Baele, Thomas; Khinast, Johannes G

    2015-08-01

    This work demonstrates a new in-line measurement technique for monitoring the coating growth of randomly moving tablets in a pan coating process. In-line quality control is performed by an optical coherence tomography (OCT) sensor allowing nondestructive and contact-free acquisition of cross-section images of film coatings in real time. The coating thickness can be determined directly from these OCT images and no chemometric calibration models are required for quantification. Coating thickness measurements are extracted from the images by a fully automated algorithm. Results of the in-line measurements are validated using off-line OCT images, thickness calculations from tablet dimension measurements, and weight gain measurements. Validation measurements are performed on sample tablets periodically removed from the process during production. Reproducibility of the results is demonstrated by three batches produced under the same process conditions. OCT enables a multiple direct measurement of the coating thickness on individual tablets rather than providing the average coating thickness of a large number of tablets. This gives substantially more information about the coating quality, that is, intra- and intertablet coating variability, than standard quality control methods. © 2015 Wiley Periodicals, Inc. and the American Pharmacists Association.

  7. Numerical modelling of biomass combustion: Solid conversion processes in a fixed bed furnace

    Science.gov (United States)

    Karim, Md. Rezwanul; Naser, Jamal

    2017-06-01

    Increasing demand for energy and rising concerns over global warming has urged the use of renewable energy sources to carry a sustainable development of the world. Bio mass is a renewable energy which has become an important fuel to produce thermal energy or electricity. It is an eco-friendly source of energy as it reduces carbon dioxide emissions. Combustion of solid biomass is a complex phenomenon due to its large varieties and physical structures. Among various systems, fixed bed combustion is the most commonly used technique for thermal conversion of solid biomass. But inadequate knowledge on complex solid conversion processes has limited the development of such combustion system. Numerical modelling of this combustion system has some advantages over experimental analysis. Many important system parameters (e.g. temperature, density, solid fraction) can be estimated inside the entire domain under different working conditions. In this work, a complete numerical model is used for solid conversion processes of biomass combustion in a fixed bed furnace. The combustion system is divided in to solid and gas phase. This model includes several sub models to characterize the solid phase of the combustion with several variables. User defined subroutines are used to introduce solid phase variables in commercial CFD code. Gas phase of combustion is resolved using built-in module of CFD code. Heat transfer model is modified to predict the temperature of solid and gas phases with special radiation heat transfer solution for considering the high absorptivity of the medium. Considering all solid conversion processes the solid phase variables are evaluated. Results obtained are discussed with reference from an experimental burner.

  8. Performance analysis of RDF gasification in a two stage fluidized bed-plasma process.

    Science.gov (United States)

    Materazzi, M; Lettieri, P; Taylor, R; Chapman, C

    2016-01-01

    The major technical problems faced by stand-alone fluidized bed gasifiers (FBG) for waste-to gas applications are intrinsically related to the composition and physical properties of waste materials, such as RDF. The high quantity of ash and volatile material in RDF can provide a decrease in thermal output, create high ash clinkering, and increase emission of tars and CO2, thus affecting the operability for clean syngas generation at industrial scale. By contrast, a two-stage process which separates primary gasification and selective tar and ash conversion would be inherently more forgiving and stable. This can be achieved with the use of a separate plasma converter, which has been successfully used in conjunction with conventional thermal treatment units, for the ability to 'polish' the producer gas by organic contaminants and collect the inorganic fraction in a molten (and inert) state. This research focused on the performance analysis of a two-stage fluid bed gasification-plasma process to transform solid waste into clean syngas. Thermodynamic assessment using the two-stage equilibrium method was carried out to determine optimum conditions for the gasification of RDF and to understand the limitations and influence of the second stage on the process performance (gas heating value, cold gas efficiency, carbon conversion efficiency), along with other parameters. Comparison with a different thermal refining stage, i.e. thermal cracking (via partial oxidation) was also performed. The analysis is supported by experimental data from a pilot plant. Copyright © 2015 The Authors. Published by Elsevier Ltd.. All rights reserved.

  9. Process Evaluation of AISI 4340 Steel Manufactured by Laser Powder Bed Fusion

    Science.gov (United States)

    Jelis, Elias; Hespos, Michael R.; Ravindra, Nuggehalli M.

    2018-01-01

    Laser powder bed fusion (L-PBF) involves the consolidation of metal powder, layer by layer, through laser melting and solidification. In this study, process parameters are optimized for AISI 4340 steel to produce dense and homogeneous structures. The optimized process parameters produce mechanical properties at the center of the build plate that are comparable to wrought in the vertical and horizontal orientations after heat treatment and machining. Four subsequent builds are filled with specimens to evaluate the mechanical behavior as a function of location and orientation. Variations in the mechanical properties are likely due to recoater blade interactions with the powder and uneven gas flow. The results obtained in this study are analyzed to assess the reliability and reproducibility of the process. A different build evaluates the performance of near-net-shaped tensile specimens angled 35°-90° from the build plate surface (horizontal). Ductility measurements and surface roughness vary significantly as a function of the build angle. In the stress-relieved and as-built conditions, the mechanical behavior of vertically oriented specimens exhibits somewhat lower and more variable ductility than horizontally oriented specimens. Therefore, several process variables affect the mechanical properties of parts produced by the L-PBF process.

  10. Simulation of Energy Savings in Automotive Coatings Processes

    Science.gov (United States)

    Gerini Romagnoli, Marco

    Recently, the automakers have become more and more aware of the environmental and economic impact of their manufacturing processes. The paint shop is the largest energy user in a vehicle manufacturing plant, and one way to reduce costs and energy usage is the optimization of this area. This project aims at providing a tool to model and simulate a paint shop, in order to run and analyze some scenarios and case studies, helping to take strategic decisions. Analytical computations and real data were merged to build a tool that can be used by FCA for their Sterling Heights plant. Convection and conduction heat losses were modeled for the dip processes and the ovens. Thermal balances were used to compute the consumptions of booths, decks and ovens, while pump and fan energy consumptions were modeled for each sub-process. The user acts on a calendar, scheduling a year of production, and the model predicts the energy consumption of the paint shop. Five scenarios were run to test different conditions and the influence of scheduling on the energy consumption. Two different sets of production schedules have been evaluated, the first one fulfilling the production requirement in one shift of 10 hours, at high rate, the second one using two 7-hour-long shifts at medium production rate. It was found that the unit cost was minimized in the warmest months of spring and fall, and system shutdown was a crucial factor to reduce energy consumption. A fifth hypothetical scenario was run, with a 4 month continuous production and an 8 month total shutdown, which reduced the energy consumption to a half of the best realistic scenario. When the plant was run in a two-shifts configuration, the cost to coat a vehicle was found to be 29 with weekend shutdown, and 39 without. In the one-shift configuration, the cost was slightly higher, but the difference was less than 5%. While the fifth scenario showed a consistent reduction of the unit cost, inventory and logistic expenses deriving from the

  11. Sprayed and Spin-Coated Multilayer Antireflection Coating Films for Nonvacuum Processed Crystalline Silicon Solar Cells

    Directory of Open Access Journals (Sweden)

    Abdullah Uzum

    2017-01-01

    Full Text Available Using the simple and cost-effective methods, spin-coated ZrO2-polymer composite/spray-deposited TiO2-compact multilayer antireflection coating film was introduced. With a single TiO2-compact film on the surface of a crystalline silicon wafer, 5.3% average reflectance (the reflectance average between the wavelengths of 300 nm and 1100 nm was observed. Reflectance decreased further down to 3.3% after forming spin-coated ZrO2 on the spray-deposited TiO2-compact film. Silicon solar cells were fabricated using CZ-Si p-type wafers in three sets: (1 without antireflection coating (ARC layer, (2 with TiO2-compact ARC film, and (3 with ZrO2-polymer composite/TiO2-compact multilayer ARC film. Conversion efficiency of the cells improved by a factor of 0.8% (from 15.19% to 15.88% owing to the multilayer ARC. Jsc was improved further by 2 mA cm−2 (from 35.3 mA cm−2 to 37.2 mA cm−2 when compared with a single TiO2-compact ARC.

  12. Aeolian processes over gravel beds: Field wind tunnel simulation and its application atop the Mogao Grottoes, China

    Science.gov (United States)

    Zhang, Weimin; Tan, Lihai; Zhang, Guobin; Qiu, Fei; Zhan, Hongtao

    2014-12-01

    The aeolian processes of erosion, transport and deposition are threatening the Mogao Grottoes, a world culture heritage site. A field wind tunnel experiment was conducted atop the Mogao Grottoes using weighing sensors to quantify aeolian processes over protective gravel beds. Results reveal that aeolian erosion and deposition over gravel beds are basically influenced by gravel coverage and wind speed. Erosion is a main aeolian process over gravel beds and its strength level is mainly determined by gravel coverage: strong (50%). Aeolian deposition only occurs when gravel coverage is equal to or greater than 30% and wind speeds are between 8 and 12 m s-1, and this process continues until the occurrence of the equilibrium coverage. In addition, the change in conditions of external sand supply affects the transition between aeolian deposition and erosion over gravel beds, and the quantity of sand transport at the height of 0-24 mm is an important indicator of aeolian deposition and erosion over gravel beds. Our results also demonstrate that making the best use of wind regime atop the Mogao Grottoes and constructing an artificial gobi surface in staggered arrays, with 30% coverage and 30-mm-high gravels and in 40 mm spacing can trap westerly invading sand flow and enable the stronger easterly wind to return the deposited sand on the gravel surface back to the Mingsha Mountain so as to minimize the damage of the blown sand flux to the Mogao Grottoes.

  13. Pulsed Laser Deposition Processing of Improved Titanium Nitride Coatings for Implant Applications

    Science.gov (United States)

    Haywood, Talisha M.

    Recently surface coating technology has attracted considerable attention of researchers to develop novel coatings with enhanced functional properties such as hardness, biocompatibility, wear and corrosion resistance for medical devices and surgical tools. The materials currently being used for surgical implants include predominantly stainless steel (316L), cobalt chromium (Co-Cr), titanium and its alloys. Some of the limitations of these implants include improper mechanical properties, corrosion resistance, cytotoxicity and bonding with bone. One of the ways to improve the performance and biocompatibility of these implants is to coat their surfaces with biocompatible materials. Among the various coating materials, titanium nitride (TiN) shows excellent mechanical properties, corrosion resistance and low cytotoxicity. In the present work, a systematic study of pulsed laser ablation processing of TiN coatings was conducted. TiN thin film coatings were grown on commercially pure titanium (Ti) and stainless steel (316L) substrates at different substrate temperatures and different nitrogen partial pressures using the pulsed laser deposition (PLD) technique. Microstructural, surface, mechanical, chemical, corrosion and biological analysis techniques were applied to characterize the TiN thin film coatings. The PLD processed TiN thin film coatings showed improvements in mechanical strength, corrosion resistance and biocompatibility when compared to the bare substrates. The enhanced performance properties of the TiN thin film coatings were a result of the changing and varying of the deposition parameters.

  14. Coating process optimization through in-line monitoring for coating weight gain using Raman spectroscopy and design of experiments.

    Science.gov (United States)

    Kim, Byungsuk; Woo, Young-Ah

    2018-03-09

    In this study the authors developed a real-time Process Analytical Technology (PAT) of a coating process by applying in-line Raman spectroscopy to evaluate the coating weight gain, which is a quantitative analysis of the film coating layer. The wide area illumination (WAI) Raman probe was connected to the pan coater for real-time monitoring of changes in the weight gain of coating layers. Under the proposed in-line Raman scheme, a non-contact, non-destructive analysis was performed using WAI Raman probes with a spot size of 6 mm. The in-line Raman probe maintained a focal length of 250 mm, and a compressed air line was designed to protect the lens surface from spray droplets. The Design of Experiment (DOE) was applied to identify factors affecting the Raman spectra background of laser irradiation. The factors selected for DOE were the strength of compressed air connected to the probe, and the shielding of light by the transparent door connecting the probe to the pan coater. To develop a quantitative model, partial least squares (PLS) models as multivariate calibration were developed based on the three regions showing the specificity of TiO 2 individually or in combination. For the three single peaks (636 cm -1 , 512 cm -1 , 398 cm -1 ), least squares method (LSM) was applied to develop three univariate quantitative analysis models. One of best multivariate quantitative model having a factor of 1 gave the lowest RMSEP of 0.128, 0.129, and 0.125, respectively for prediction batches. When LSM was applied to the single peak at 636 cm -1 , the univariate quantitative model with an R 2 of 0.9863, slope of 0.5851, and y-intercept of 0.8066 had the lowest RMSEP of 0.138, 0.144, and 0.153, respectively for prediction batches. The in-line Raman spectroscopic method for the analysis of coating weight gain was verified by considering system suitability and parameters such as specificity, range, linearity, accuracy, and precision in accordance with ICH Q2 regarding

  15. A Nickel Coating Removal Process for ITER Superconducting Cables

    Science.gov (United States)

    Zhou, Nengtao; Wu, Jiefeng; Zhang, Ping; Wang, Xueqin; Lu, Yu

    2014-05-01

    A new method is developed for removing the nickel coating on ITER superconducting cables by mechanical polishing. The obvious advantage of the mechanical method, which uses a nylon brush, is that there is no chemical residual left in the cable, which would otherwise result in passive effects on the joint resistance. The coating resistance test results of this newly developed method are compared with those of the two other methods that can meet the requirements of ITER. An automatic polishing machine is designed and manufactured for the procedure to provide quality under precise control. This new technique can replace the conventional manual method due to its improved efficiency.

  16. Regeneration of FBGs during the HFCVD diamond-fiber coating process

    Science.gov (United States)

    Alberto, Nélia J.; Kalinowski, Hypolito J.; Neto, Victor F.; Nogueira, Rogério N.

    2014-08-01

    In this work, the regeneration of saturated fiber Bragg gratings during the diamond coating of the fiber is presented. Due to the high temperatures characteristic of the hot filament chemical vapor deposition (HFCVD) process (around 800 ºC), uniform fiber Bragg gratings (FBGs) are not appropriate to be coated. Nevertheless, regenerated Bragg gratings are a suitable solution for this drawback. Its production process involves the inscription of a saturated FBG followed by a time consuming heat treatment. Here it is proposed to take advantage of the high temperatures characteristic of the HFCVD process to simultaneous regenerate the grating and coat the fiber with diamond.

  17. Development and in-line validation of a Process Analytical Technology to facilitate the scale up of coating processes.

    Science.gov (United States)

    Wirges, M; Funke, A; Serno, P; Knop, K; Kleinebudde, P

    2013-05-05

    Incorporation of an active pharmaceutical ingredient (API) into the coating layer of film-coated tablets is a method mainly used to formulate fixed-dose combinations. Uniform and precise spray-coating of an API represents a substantial challenge, which could be overcome by applying Raman spectroscopy as process analytical tool. In pharmaceutical industry, Raman spectroscopy is still mainly used as a bench top laboratory analytical method and usually not implemented in the production process. Concerning the application in the production process, a lot of scientific approaches stop at the level of feasibility studies and do not manage the step to production scale and process applications. The present work puts the scale up of an active coating process into focus, which is a step of highest importance during the pharmaceutical development. Active coating experiments were performed at lab and production scale. Using partial least squares (PLS), a multivariate model was constructed by correlating in-line measured Raman spectral data with the coated amount of API. By transferring this model, being implemented for a lab scale process, to a production scale process, the robustness of this analytical method and thus its applicability as a Process Analytical Technology (PAT) tool for the correct endpoint determination in pharmaceutical manufacturing could be shown. Finally, this method was validated according to the European Medicine Agency (EMA) guideline with respect to the special requirements of the applied in-line model development strategy. Copyright © 2013 Elsevier B.V. All rights reserved.

  18. Evaluation of Selected Chemical Processes for Production of Low-cost Silicon, Phase 3. [using a fluidized bed reactor

    Science.gov (United States)

    Blocher, J. M., Jr.; Browning, M. F.

    1979-01-01

    The construction and operation of an experimental process system development unit (EPSDU) for the production of granular semiconductor grade silicon by the zinc vapor reduction of silicon tetrachloride in a fluidized bed of seed particles is presented. The construction of the process development unit (PDU) is reported. The PDU consists of four critical units of the EPSDU: the fluidized bed reactor, the reactor by product condenser, the zinc vaporizer, and the electrolytic cell. An experimental wetted wall condenser and its operation are described. Procedures are established for safe handling of SiCl4 leaks and spills from the EPSDU and PDU.

  19. Monitoring the fluidized bed granulation process based on S-statistic analysis of a pressure time series.

    Science.gov (United States)

    Chaplin, Gareth; Pugsley, Todd; Winters, Conrad

    2005-09-30

    Pressure fluctuation measurements collected during the fluidized bed granulation of pharmaceutical granule have been analyzed using the attractor comparison technique denoted as the S-statistic. Divergence of the bed state from the reference during granulation is followed by a return to a condition statistically similar to the original state of the dry fluidized ingredients on drying. This suggests insensitivity of the S-statistic technique to the changes in particle size distribution occurring during the granulation process. Consequently, the monitoring of pressure fluctuations alone may provide an easily implemented technique for the tracking of granule moisture and process end-point determination.

  20. Research on the pyrolysis of hardwood in an entrained bed process development unit

    Energy Technology Data Exchange (ETDEWEB)

    Kovac, R.J.; Gorton, C.W.; Knight, J.A.; Newman, C.J.; O' Neil, D.J. (Georgia Inst. of Tech., Atlanta, GA (United States). Research Inst.)

    1991-08-01

    An atmospheric flash pyrolysis process, the Georgia Tech Entrained Flow Pyrolysis Process, for the production of liquid biofuels from oak hardwood is described. The development of the process began with bench-scale studies and a conceptual design in the 1978--1981 timeframe. Its development and successful demonstration through research on the pyrolysis of hardwood in an entrained bed process development unit (PDU), in the period of 1982--1989, is presented. Oil yields (dry basis) up to 60% were achieved in the 1.5 ton-per-day PDU, far exceeding the initial target/forecast of 40% oil yields. Experimental data, based on over forty runs under steady-state conditions, supported by material and energy balances of near-100% closures, have been used to establish a process model which indicates that oil yields well in excess of 60% (dry basis) can be achieved in a commercial reactor. Experimental results demonstrate a gross product thermal efficiency of 94% and a net product thermal efficiency of 72% or more; the highest values yet achieved with a large-scale biomass liquefaction process. A conceptual manufacturing process and an economic analysis for liquid biofuel production at 60% oil yield from a 200-TPD commercial plant is reported. The plant appears to be profitable at contemporary fuel costs of $21/barrel oil-equivalent. Total capital investment is estimated at under $2.5 million. A rate-of-return on investment of 39.4% and a pay-out period of 2.1 years has been estimated. The manufacturing cost of the combustible pyrolysis oil is $2.70 per gigajoule. 20 figs., 87 tabs.

  1. Development of silver coating process and facilities for ITER thermal shield

    Energy Technology Data Exchange (ETDEWEB)

    Kang, D.K. [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Kim, R.G. [COTEC Corp., Changwon 641-846 (Korea, Republic of); Nam, K., E-mail: kwnam@nfri.re.kr [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Noh, C.H.; Chung, W. [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Yoon, D.C. [COTEC Corp., Changwon 641-846 (Korea, Republic of); Lim, K.; Baek, J.P. [SFA Engineering Corp., Asan 336-873 (Korea, Republic of)

    2016-11-01

    This paper describes both the test results of the bath type silver coating and the design of the bath to construct the silver coating plant for ITER thermal shield. The tests of small specimens made of SS304L and SS304LN were carried out to investigate the effect of the nitrogen content in SS304LN on the silver coating quality. The effect of different degreasing agents was also investigated to improve silver coating process. Small mock-up was tested to find a proper dipping direction during the electroplating process. Finally, noble bath design was conceived and structurally validated. Overall layout of silver coating plant is also shown in this paper.

  2. Nitrogen cycling processes and microbial community composition in bed sediments in the Yukon River at Pilot Station

    Science.gov (United States)

    Repert, Deborah A.; Underwood, Jennifer C.; Smith, Richard L.; Song, Bongkeun

    2014-01-01

    Information on the contribution of nitrogen (N)-cycling processes in bed sediments to river nutrient fluxes in large northern latitude river systems is limited. This study examined the relationship between N-cycling processes in bed sediments and N speciation and loading in the Yukon River near its mouth at the Bering Sea. We conducted laboratory bioassays to measure N-cycling processes in sediment samples collected over distinct water cycle seasons. In conjunction, the microbial community composition in the bed sediments using genes involved in N-cycling (narG, napA, nosZ, and amoA) and 16S rRNA gene pyrosequences was examined. Temporal variation was observed in net N mineralization, nitrate uptake, and denitrification rate potentials and correlated strongly with sediment carbon (C) and extractable N content and microbial community composition rather than with river water nutrient concentrations. The C content of the bed sediment was notably impacted by the spring flood, ranging from 1.1% in the midst of an ice-jam to 0.1% immediately after ice-out, suggesting a buildup of organic material (OM) prior to scouring of the bed sediments during ice break up. The dominant members of the microbial community that explained differences in N-processing rates belonged to the genera Crenothrix,Flavobacterium, and the family of Comamonadaceae. Our results suggest that biogeochemical processing rates in the bed sediments appear to be more coupled to hydrology, nutrient availability in the sediments, and microbial community composition rather than river nutrient concentrations at Pilot Station.

  3. The erosion performance of cold spray deposited metal matrix composite coatings with subsequent friction stir processing

    Science.gov (United States)

    Peat, Tom; Galloway, Alexander; Toumpis, Athanasios; McNutt, Philip; Iqbal, Naveed

    2017-02-01

    This study forms an initial investigation into the development of SprayStir, an innovative processing technique for generating erosion resistant surface layers on a chosen substrate material. Tungsten carbide - cobalt chromium, chromium carbide - nickel chromium and aluminium oxide coatings were successfully cold spray deposited on AA5083 grade aluminium. In order to improve the deposition efficiency of the cold spray process, coatings were co-deposited with powdered AA5083 using a twin powder feed system that resulted in thick (>300 μm) composite coatings. The deposited coatings were subsequently friction stir processed to embed the particles in the substrate in order to generate a metal matrix composite (MMC) surface layer. The primary aim of this investigation was to examine the erosion performance of the SprayStirred surfaces and demonstrate the benefits of this novel process as a surface engineering technique. Volumetric analysis of the SprayStirred surfaces highlighted a drop of approx. 40% in the level of material loss when compared with the cold spray deposited coating prior to friction stir processing. Micro-hardness testing revealed that in the case of WC-CoCr reinforced coating, the hardness of the SprayStirred material exhibits an increase of approx. 540% over the unaltered substrate and 120% over the as-deposited composite coating. Microstructural examination demonstrated that the increase in the hardness of the MMC aligns with the improved dispersion of reinforcing particles throughout the aluminium matrix.

  4. Plasma Processes: Plasma sprayed alumina coatings for radiation ...

    Indian Academy of Sciences (India)

    Conventional design of radiation detectors uses sintered ceramic insulating modules. The major drawback of these ceramic components is their inherent brittleness. Ion chambers, in which these ceramic spacers are replaced by metallic components with plasma spray coated alumina, have been developed in our Research ...

  5. Multivariate statistical process control of a continuous pharmaceutical twin-screw granulation and fluid bed drying process.

    Science.gov (United States)

    Silva, A F; Sarraguça, M C; Fonteyne, M; Vercruysse, J; De Leersnyder, F; Vanhoorne, V; Bostijn, N; Verstraeten, M; Vervaet, C; Remon, J P; De Beer, T; Lopes, J A

    2017-08-07

    A multivariate statistical process control (MSPC) strategy was developed for the monitoring of the ConsiGma™-25 continuous tablet manufacturing line. Thirty-five logged variables encompassing three major units, being a twin screw high shear granulator, a fluid bed dryer and a product control unit, were used to monitor the process. The MSPC strategy was based on principal component analysis of data acquired under normal operating conditions using a series of four process runs. Runs with imposed disturbances in the dryer air flow and temperature, in the granulator barrel temperature, speed and liquid mass flow and in the powder dosing unit mass flow were utilized to evaluate the model's monitoring performance. The impact of the imposed deviations to the process continuity was also evaluated using Hotelling's T 2 and Q residuals statistics control charts. The influence of the individual process variables was assessed by analyzing contribution plots at specific time points. Results show that the imposed disturbances were all detected in both control charts. Overall, the MSPC strategy was successfully developed and applied. Additionally, deviations not associated with the imposed changes were detected, mainly in the granulator barrel temperature control. Copyright © 2017 Elsevier B.V. All rights reserved.

  6. Characterization of wet granulation process parameters using response surface methodology. 1. Top-spray fluidized bed.

    Science.gov (United States)

    Lipps, D M; Sakr, A M

    1994-07-01

    Randomized full-factorial designs (3(2)) were used to investigate the effects of processing conditions in the top-spray fluidized bed (TSFB) on the granulation of acetaminophen powder (USP) using 5% polyvinylpyrrolidone (w/w) as the binder. Measured granule properties included the following: mean size and size distribution, specific surface area, bulk density, tapped density, flow rate through an orifice, angle of repose, residual moisture content, and percent overs (> 2 mm). The granules were then compressed (500, 1000, 1500 lbs) into tablets (9-mm shallow concave) using an instrumented rotary press and analyzed for both physical properties and drug-release characteristics. All experimental batches were run in triplicate to reduce the possibility of erroneous results and to increase the confidence in the resulting empirical relationships derived using response-surface methodology. Measured responses were then related to process parameters using two-factor and three-factor linear, interactions, and quadratic regression models. These models were used to generate three-dimensional response surfaces for use in the final analyses. Coefficients of determination (R2) ranging from 0.08 to 0.81 were obtained, indicating that only a portion of the variation in the data could be explained by the changes in process parameter settings during granulation and tableting. The best overall model fits were observed for mean granule size, size distribution, bulk density, tapped density, percent drug dissolution, tablet disintegration time, and tablet friability.

  7. Three column intermittent simulated moving bed chromatography: 1. Process description and comparative assessment.

    Science.gov (United States)

    Jermann, Simon; Mazzotti, Marco

    2014-09-26

    The three column intermittent simulated moving bed (3C-ISMB) process is a new type of multi-column chromatographic process for binary separations and can be regarded as a modification of the I-SMB process commercialized by Nippon Rensui Corporation. In contrast to conventional I-SMB, this enables the use of only three instead of four columns without compromising product purity and throughput. The novel mode of operation is characterized by intermittent feeding and product withdrawal as well as by partial recycling of the weakly retained component from section III to section I. Due to the smaller number of columns with respect to conventional I-SMB, higher internal flow rates can be applied without violating pressure drop constraints. Therefore, the application of 3C-ISMB allows for a higher throughput whilst using a smaller number of columns. As a result, we expect that the productivity given in terms of throughput per unit time and unit volume of stationary phase can be significantly increased. In this contribution, we describe the new process concept in detail and analyze its cyclic steady state behavior through an extensive simulation study. The latter shows that 3C-ISMB can be easily designed by Triangle Theory even under highly non-linear conditions. The simple process design is an important advantage to other advanced SMB-like processes. Moreover, the simulation study demonstrates the superior performance of 3C-ISMB, namely productivity increases by roughly 60% with respect to conventional I-SMB without significantly sacrificing solvent consumption. Copyright © 2014 Elsevier B.V. All rights reserved.

  8. High Temperature Oxidation Property of SiC Coating Layer Fabricated by Aerosol Deposition Process

    Directory of Open Access Journals (Sweden)

    Ham G.-S.

    2017-06-01

    Full Text Available This study investigated the high temperature oxidation property of SiC coated layer fabricated by aerosol deposition process. SiC coated layer could be successfully manufactured by using pure SiC powders and aerosol deposition on the Zr based alloy in an optimal process condition. The thickness of manufactured SiC coated layer was measured about 5 μm, and coating layer represented high density structure. SiC coated layer consisted of α-SiC and β-SiC phases, the same as the initial powder. The initial powder was shown to have been crushed to the extent and was deposited in the form of extremely fine particles. To examine the high temperature oxidation properties, oxidized weight gain was obtained for one hour at 1000°C by using TGA. The SiC coated layer showed superior oxidation resistance property than that of Zr alloy (substrate. The high temperature oxidation mechanism of SiC coated layer on Zr alloy was suggested. And then, the application of aerosol deposited SiC coated layer was also discussed.

  9. Measurement of the Intertablet Coating Uniformity of a Pharmaceutical Pan Coating Process With Combined Terahertz and Optical Coherence Tomography In-Line Sensing.

    Science.gov (United States)

    Lin, Hungyen; Dong, Yue; Markl, Daniel; Williams, Bryan M; Zheng, Yalin; Shen, Yaochun; Zeitler, J Axel

    2017-04-01

    We present in-line coating thickness measurements acquired simultaneously using 2 independent sensing modalities: terahertz pulsed imaging (TPI) and optical coherence tomography (OCT). Both techniques are sufficiently fast to resolve the coating thickness of individual pharmaceutical tablets in situ during the film coating operation, and both techniques are direct structural imaging techniques that do not require multivariate calibration. The TPI sensor is suitable to measure coatings greater than 50 μm and can penetrate through thick coatings even in the presence of pigments over a wide range of excipients. Due to the long wavelength, terahertz radiation is not affected by scattering from dust within the coater. In contrast, OCT can resolve coating layers as thin as 20 μm and is capable of measuring the intratablet coating uniformity and the intertablet coating thickness distribution within the coating pan. However, the OCT technique is less robust when it comes to the compatibility with excipients, dust, and potentially the maximum coating thickness that can be resolved. Using a custom-built laboratory scale coating unit, the coating thickness measurements were acquired independently by the TPI and OCT sensors throughout a film coating operation. Results of the in-line TPI and OCT measurements were compared against one another and validated with off-line TPI and weight gain measurements. Compared with other process analytical technology sensors, such as near-infrared and Raman spectroscopy, the TPI and OCT sensors can resolve the intertablet thickness distribution based on sampling a significant fraction of the tablet populations in the process. By combining 2 complementary sensing modalities, it was possible to seamlessly monitor the coating process over the range of film thickness from 20 μm to greater than 250 μm. Copyright © 2017 The Authors. Published by Elsevier Inc. All rights reserved.

  10. Conversion Coatings Produced on AZ61 Magnesium Alloy by Low-Voltage Process

    Directory of Open Access Journals (Sweden)

    Nowak M.

    2016-03-01

    Full Text Available The resultes of anodic oxide conversion coatings on wrought AZ61 magnesium alloy production are describe. The studies were conducted in a solution containing: KOH (80 g/l and KF (300 g/l using anodic current densities of 3, 5 and 10 A/dm2 and different process durations. The obtained coatings were examined under a microscope and corrosion tests were performed by electrochemical method. Based on these results, it was found that the low-voltage process produces coatings conferring improved corrosion resistance to the tested magnesium alloy.

  11. Metal monitoring for process control of laser-based coating removal

    Science.gov (United States)

    Fraser, Mark E.; Hunter, Amy J.; Panagiotou, Thomai; Davis, Steven J.; Freiwald, David A.

    1999-12-01

    Cost-effective and environmentally-sound means of paint and coatings removal is a problem spanning many government, commercial, industrial and municipal applications. For example, the Department of Energy is currently engaged in removing paint and other coatings from concrete and structural steel as part of decommissioning former nuclear processing facilities. Laser-based coatings removal is an attractive new technology for these applications as it promises to reduce the waste volume by up to 75 percent. To function more efficiently, however, the laser-based systems require some form of process control.

  12. Thermal Processing Effects on the Adhesive Strength of PS304 High Temperature Solid Lubricant Coatings

    Science.gov (United States)

    DellaCorte, Christopher; Edmonds, Brian J.; Benoy, Patricia A.

    2001-01-01

    In this paper the effects of post deposition heat treatments on the cohesive and adhesive strength properties of PS304, a plasma sprayed nickel-chrome based, high temperature solid lubricant coating deposited on stainless steel, are studied. Plasma spray deposited coating samples were exposed in air at temperatures from 432 to 650 C for up to 500 hr to promote residual stress relief, enhance particle to particle bonding and increase coating to substrate bond strength. Coating pull-off strength was measured using a commercial adhesion tester that utilizes 13 mm diameter aluminum pull studs attached to the coating surface with epoxy. Pull off force was automatically recorded and converted to coating pull off strength. As deposited coating samples were also tested as a baseline. The as-deposited (untreated) samples either delaminated at the coating-substrate interface or failed internally (cohesive failure) at about 17 MPa. Samples heat treated at temperatures above 540 C for 100 hr or at 600 C or above for more than 24 hr exhibited strengths above 31 MPa, nearly a two fold increase. Coating failure occurred inside the body of the coating (cohesive failure) for nearly all of the heat-treated samples and only occasionally at the coating substrate interface (adhesive failure). Metallographic analyses of heat-treated coatings indicate that the Nickel-Chromium binder in the PS304 appears to have segregated into two phases, a high nickel matrix phase and a high chromium precipitated phase. Analysis of the precipitates indicates the presence of silicon, a constituent of a flow enhancing additive in the commercial NiCr powder. The exact nature and structure of the precipitate phase is not known. This microstructural change is believed to be partially responsible for the coating strength increase. Diffusion bonding between particles may also be playing a role. Increasing the heat treatment temperature, exposure time or both accelerate the heat treatment process. Preliminary

  13. Leaching Behavior of Circulating Fluidised Bed MSWI Air Pollution Control Residue in Washing Process

    Directory of Open Access Journals (Sweden)

    Zhiliang Chen

    2016-09-01

    Full Text Available In this study, air pollution control (APC residue is conducted with water washing process to reduce its chloride content. A novel electrical conductivily (EC measurement method is proposed to monitor the dynamic change of chloride concentrations in leachate as well as the chloride content of the residue. The method equally applies to various washing processes with different washing time, liquid/solid ratio and washing frequency. The results show that washing effectively extracts chloride salts from APC residues, including those from circulating fluidized bed (CFB municipal solid waste incineration (MSWI. The most appropriate liquid/solid ratio and washing time in the first washing are found to be around 4 L water per kg of APC residue and 30 min, respectively, and washing twice is required to obtain maximum dissolution. The pH value is the major controlling factor of the heavy metals speciation in leachate, while chloride concentration also affects the speciation of Cd. Water washing causes no perceptible transfer of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs from the APC residue to leachate. The chloride concentration is strongly related with electrical conductivity (EC, as well as with the concentrations of calcium, sodium and potassium of washing water. Their regression analyses specify that soluble chloride salts and EC could act as an indirect indicator to monitor the change of chloride concentration and remaining chloride content, thus, contributing to the selection of the optimal washing conditions.

  14. Application of low-energy electron-beam curing in plastics processing and coating technologies

    International Nuclear Information System (INIS)

    Czvikovszky, T.

    1985-01-01

    Industrial radiation processing using low-energy electron beam (EB) offers high-speed technologies for converting thin layers of plastics, coatings, varnishes, printing inks etc., on different surfaces. Overviewing the main features of the corresponding technique, machines and materials used, the current state of chemistry and technology of EB-curable polymeric systems, is discussed based on some examples taken from the plastics processing, paper-converting, wood-panel coating, and other industries. (author)

  15. Synthesis of Al2O3-Coated Fe3O4 Nanoparticles for Thermomagnetic Processing

    Science.gov (United States)

    2015-12-01

    Scripta Materialia. 2004;51:171–174. 9. Radhakrishnan B, Nicholson DM, Eisenbach M, Parish C, Ludtka GM, Rios O. Alignment of iron nanoparticles in a...ARL-TN-0720 ● DEC 2015 US Army Research Laboratory Synthesis of Al2O3-Coated Fe3O4 Nanoparticles for Thermomagnetic Processing...Laboratory Synthesis of Al2O3-Coated Fe3O4 Nanoparticles for Thermomagnetic Processing by Victoria L Blair Weapons and Materials Research

  16. Fluid-dynamic behavior of flaxseed fluidized and spouted bed

    Directory of Open Access Journals (Sweden)

    Elza Brandão Santana

    2017-09-01

    Full Text Available ABSTRACT: Processing of particles in a moving bed, such as a fluidized bed or a spouting bed, is commonly used in the operations of drying, coating, and granulation of particulate systems. This process has applications in the chemical, pharmaceutical and, presently, agronomical industries, especially for seed treatment/coating. This research aimed to analyze the fluid-dynamic behavior of fluidized and spouting beds with different air temperatures and loads of flaxseeds (Linum usitatissimum L., with estimates of the fluid-dynamic parameters correlated to each process. The parameters were compared with the values obtained from classical correlations in the literature, with indications of associated percentages of deviation. Influence of fluid dynamics on the physiological quality of seeds was assessed by germination tests and the germination speed index. An analysis of the results indicated that seed processing was adequate for processing in dynamically active beds; however, temperatures above 50ºC in both beds caused significant reductions in the physiological quality of the seeds. Processing in a fluidized bed presented a smaller reduction of the physiological properties of the flaxseed.

  17. Scientific paper zircon-based coating for the applications in Lost Foam casting process

    Directory of Open Access Journals (Sweden)

    Prstić Aurel

    2012-01-01

    Full Text Available In this work, a possibility to develop a new zircon-based refractory coating for casting applications was investigated. Optimization of the coating composition with controlled rheological properties was attained by application of different coating components, particularly by application of a new suspension agent and by alteration of coating production procedure. Zircon powder with particle size of 25x10-6 m was used as filler. The zircon sample was investigated by means of the following methods: X-ray diffraction analysis, diffraction thermal analysis and polarized microscope. The shape and grain size were analyzed by means of the PC program package OZARIA 2.5. It was shown that application of this type of water-alcohol-based coating had a positive influence on surface quality, structural and mechanical properties of the castings of cast iron obtained by pouring into sand molds by means of the expandable patterns method (Lost Foam casting process.

  18. Development of Protective Coatings for Co-Sequestration Processes and Pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Bierwagen, Gordon; Huang, Yaping

    2011-11-30

    The program, entitled Development of Protective Coatings for Co-Sequestration Processes and Pipelines, examined the sensitivity of existing coating systems to supercritical carbon dioxide (SCCO2) exposure and developed new coating system to protect pipelines from their corrosion under SCCO2 exposure. A literature review was also conducted regarding pipeline corrosion sensors to monitor pipes used in handling co-sequestration fluids. Research was to ensure safety and reliability for a pipeline involving transport of SCCO2 from the power plant to the sequestration site to mitigate the greenhouse gas effect. Results showed that one commercial coating and one designed formulation can both be supplied as potential candidates for internal pipeline coating to transport SCCO2.

  19. Process Optimization for Spray Coating of Poly (vinyl pyrrolidone)

    DEFF Research Database (Denmark)

    Bose, Sanjukta; Keller, Stephan Sylvest; Boisen, Anja

    . Here, we present a study of the parameters determining the quality of the deposited film. Spray Coating was done in an Exacta Coat Ultrasonic Spraying System (Sonotek, USA) .The main components are illustrated in fig. 1. The tip of the ultrasonic atomizer nozzle was actuated at a frequency of 120 k...... was controlled by an x-y-z stage. A shadow mask was put on a glass slide before deposition to cover some area from spraying. The masked areas acted as a baseline for characterizing the final coating by a surface profilometer (Veeco Dektak8) from where the thickness and roughness value were calculated as shown.......e., at the wet state, Ra reduces to 22nm. The disadvantage of the wet condition is that as the polymer remains wet for a longer time it accumulates at the edge of the deposition to form peaks of few microns in height (fig.3b). The optimized condition (fig.3c) lies in between at a distance of 90mm where we get...

  20. Influence of process variables on permeability and anisotropy of Biso-coated HTGR fuel particles

    International Nuclear Information System (INIS)

    Stinton, D.P.; Lackey, W.J.; Thiele, B.A.

    1977-11-01

    The effect of several important process variables on the fraction of defective particles and anisotropy of the low-temperature isotropic (LTI) coating layer was determined for Biso-coated HTGR fuel particles. Process variables considered are deposition temperature, hydrocarbon type, diluent type, and percent diluent. The effect of several other variables such as coating rate and density that depend on the process variables were also considered in this analysis. The fraction of defective particles was controlled by the dependent variables coating rate and LTI density. Coating rate was also the variable controlling the anisotropy of the LTI layer. Diluent type and diluent concentration had only a small influence on the deposition rate of the LTI layer. High-quality particles in terms of anisotropy and permeability can be produced by use of a porous plate gas distributor if the coating rate is between 3 and 5 μm/min and the coating density is between about 1.75 and 1.95 g/cm 3

  1. Method and Process Development of Advanced Atmospheric Plasma Spraying for Thermal Barrier Coatings

    Science.gov (United States)

    Mihm, Sebastian; Duda, Thomas; Gruner, Heiko; Thomas, Georg; Dzur, Birger

    2012-06-01

    Over the last few years, global economic growth has triggered a dramatic increase in the demand for resources, resulting in steady rise in prices for energy and raw materials. In the gas turbine manufacturing sector, process optimizations of cost-intensive production steps involve a heightened potential of savings and form the basis for securing future competitive advantages in the market. In this context, the atmospheric plasma spraying (APS) process for thermal barrier coatings (TBC) has been optimized. A constraint for the optimization of the APS coating process is the use of the existing coating equipment. Furthermore, the current coating quality and characteristics must not change so as to avoid new qualification and testing. Using experience in APS and empirically gained data, the process optimization plan included the variation of e.g. the plasma gas composition and flow-rate, the electrical power, the arrangement and angle of the powder injectors in relation to the plasma jet, the grain size distribution of the spray powder and the plasma torch movement procedures such as spray distance, offset and iteration. In particular, plasma properties (enthalpy, velocity and temperature), powder injection conditions (injection point, injection speed, grain size and distribution) and the coating lamination (coating pattern and spraying distance) are examined. The optimized process and resulting coating were compared to the current situation using several diagnostic methods. The improved process significantly reduces costs and achieves the requirement of comparable coating quality. Furthermore, a contribution was made towards better comprehension of the APS of ceramics and the definition of a better method for future process developments.

  2. A mathematical model of the granulation process in a fluidized bed using the theory of fractal sets

    Directory of Open Access Journals (Sweden)

    В.В. Новиков

    2008-03-01

    Full Text Available  We consider the approach to the description of fluidized bed in granulator with using theories of fractal sets. If telegraph equation with fractional derivative of time that describes the anomalous diffusion given the inertial effects. Anomalous diffusion equation in the light of inertial effects is a generalization for the diffusion processes in heterogeneous environments with a chaotic structure.

  3. A Spouted Bed Reactor Monitoring System for Particulate Nuclear Fuel

    Energy Technology Data Exchange (ETDEWEB)

    D. S. Wendt; R. L. Bewley; W. E. Windes

    2007-06-01

    Conversion and coating of particle nuclear fuel is performed in spouted (fluidized) bed reactors. The reactor must be capable of operating at temperatures up to 2000°C in inert, flammable, and coating gas environments. The spouted bed reactor geometry is defined by a graphite retort with a 2.5 inch inside diameter, conical section with a 60° included angle, and a 4 mm gas inlet orifice diameter through which particles are removed from the reactor at the completion of each run. The particles may range from 200 µm to 2 mm in diameter. Maintaining optimal gas flow rates slightly above the minimum spouting velocity throughout the duration of each run is complicated by the variation of particle size and density as conversion and/or coating reactions proceed in addition to gas composition and temperature variations. In order to achieve uniform particle coating, prevent agglomeration of the particle bed, and monitor the reaction progress, a spouted bed monitoring system was developed. The monitoring system includes a high-sensitivity, low-response time differential pressure transducer paired with a signal processing, data acquisition, and process control unit which allows for real-time monitoring and control of the spouted bed reactor. The pressure transducer is mounted upstream of the spouted bed reactor gas inlet. The gas flow into the reactor induces motion of the particles in the bed and prevents the particles from draining from the reactor due to gravitational forces. Pressure fluctuations in the gas inlet stream are generated as the particles in the bed interact with the entering gas stream. The pressure fluctuations are produced by bulk movement of the bed, generation and movement of gas bubbles through the bed, and the individual motion of particles and particle subsets in the bed. The pressure fluctuations propagate upstream to the pressure transducer where they can be monitored. Pressure fluctuation, mean differential pressure, gas flow rate, reactor

  4. An Alternative Cu-Based Bond Layer for Electric Arc Coating Process

    Science.gov (United States)

    Fadragas, Carlos R.; Morales, E. V.; Muñoz, J. A.; Bott, I. S.; Lariot Sánchez, C. A.

    2011-12-01

    A Cu-Al alloy has been used as bond coat between a carbon steel substrate and a final coating deposit obtained by applying the twin wire electric arc spraying coating technique. The presence of a copper-based material in the composite system can change the overall temperature profile during deposition because copper exhibits a thermal conductivity several times higher than that of the normally recommended bond coat materials (such as nickel-aluminum alloys or nickel-chromium alloys). The microstructures of 420 and 304 stainless steels deposited by the electric arc spray process have been investigated, focusing attention on the deposit homogeneity, porosity, lamellar structure, and microhardness. The nature of the local temperature gradient during deposition can strongly influence the formation of the final coating deposit. This study presents a preliminary study, undertaken to investigate the changes in the temperature profile which occur when a Cu-Al alloy is used as bond coat, and the possible consequences of these changes on the microstructure and adhesion of the final coating deposit. The influence of the thickness of the bond layer on the top coating temperature has also been also evaluated.

  5. Optimization of startup and shutdown operation of simulated moving bed chromatographic processes.

    Science.gov (United States)

    Li, Suzhou; Kawajiri, Yoshiaki; Raisch, Jörg; Seidel-Morgenstern, Andreas

    2011-06-24

    This paper presents new multistage optimal startup and shutdown strategies for simulated moving bed (SMB) chromatographic processes. The proposed concept allows to adjust transient operating conditions stage-wise, and provides capability to improve transient performance and to fulfill product quality specifications simultaneously. A specially tailored decomposition algorithm is developed to ensure computational tractability of the resulting dynamic optimization problems. By examining the transient operation of a literature separation example characterized by nonlinear competitive isotherm, the feasibility of the solution approach is demonstrated, and the performance of the conventional and multistage optimal transient regimes is evaluated systematically. The quantitative results clearly show that the optimal operating policies not only allow to significantly reduce both duration of the transient phase and desorbent consumption, but also enable on-spec production even during startup and shutdown periods. With the aid of the developed transient procedures, short-term separation campaigns with small batch sizes can be performed more flexibly and efficiently by SMB chromatography. Copyright © 2011 Elsevier B.V. All rights reserved.

  6. [Complete nitritation process in an biofilm moving bed system by controlling pH].

    Science.gov (United States)

    Deng, Pin; Li, Xiao-Ming; Yang, Qi; Zhang, Shao-Qiang; Zeng, Guang-Ming; Zhang, Yu; Yi, Long-Sheng

    2007-08-01

    Complete nitritation process in an biofilm moving bed system was started-up by inoculating nitrobacteria and controlling pH, and the effects of nitrogen loading rate (NLR) and hydraulic retention time (HRT) on the stability of the system were investigated. The results showed that the system could achieve complete nitritation after 10 day's acclimation by controlling pH within the range of 7.7 - 8.2, under the conditions of temperature (30 +/- 1) degrees C, DO 1.5 - 2.0 mg/L, HRT 24 h,ammonia concentration 150 mg/L. Conversion rate of ammonia was above 96% and nitritation rate (NO2(-) -N/NO(x)(-) -N) was more than 95%. In addition, the system remained complete nitritation when NLR increased from 0.15 kg/(m3 x d) to 0.24 kg/(m3 x d), and conversion rate of ammonia was still above 90%, nitritation rate maintained at 96%, but the type of nitrification turned from completely nitritation to completely nitrification under the condition of over aeration by extended HRT under low NLR. However, it could be resumed by shortened HRT.

  7. The Performance of the Trickle Bed Reactor Packed with the Pt/SDBC Catalyst Mixture for the CECE Process

    International Nuclear Information System (INIS)

    Seungwoo Paek; Do-Hee Ahn; Heui-Joo Choi; Kwang-Rag Kim; Hongsuk Chung; Sung-Paal Yim; Minsoo Lee; Kyu-Min Song; Soon Hwan Sohn

    2006-01-01

    The CECE (Combined Electrolysis Catalytic Exchange) process with a hydrophobic catalyst is a very effective method to remove small quantities of tritium from light or heavy waste water streams because of its high separation factor and mild operating conditions. The CECE process is composed of an electrolysis cell and a LPCE (Liquid Phase Catalytic Exchange) column. This paper describes the experimental results of the hydrogen isotopic exchange reaction in a trickle bed reactor packed with a hydrophobic catalyst for the development of the LPCE column of the CECE process. The hydrophobic Pt/SDBC (Styrene Divinyl Benzene Copolymer) catalyst has been developed by Korean researchers for the LPCE column of WTRF (Wolsong Tritium Removal Facility). An experimental apparatus was constructed for the various experiments with the different parameters, such as hydrogen flow rate, temperature, and the structure of the mixed catalyst column. The catalyst column was packed with a mixture of hydrophobic catalyst and hydrophilic packing (Dixon gauze ring). The performance of the catalyst bed was expressed as an overall rate constant Kya. To improve the performance of the trickle bed, the modification of the catalyst bed design (changing the shape of the catalyst complex and diluting with inert) has been investigated. (author)

  8. CFD Analysis to Calculate the Optimal Air Velocity in Drying Green Tea Process Using Fluidized Bed Dryer

    Science.gov (United States)

    Yohana, Eflita; Nugraha, Afif Prasetya; Diana, Ade Eva; Mahawan, Ilham; Nugroho, Sri

    2018-02-01

    Tea processing is basically distinguished into three types which black tea, green tea, and oolong tea. Green tea is processed by heating and drying the leaves. Green tea factories in Indonesia are generally using the process of drying by panning the leaves. It is more recommended to use the fluidization process to speed up the drying process as the quality of the tea can be maintained. Bubbling fluidization is expected to occur in this research. It is a process of bubbles are formed in the fluidization. The effectiveness of the drying process in a fluidized bed dryer machine needs to be improved by using a CFD simulation method to proof that umf < u < ut, where the average velocity value is limited by the minimum and the maximum velocity of the calculation the experimental data. The minimum and the maximum velocity value of the fluidization is 0.96 m/s and 8.2 m/s. The result of the simulation obtained that the average velocity of the upper bed part is 1.81 m/s. From the results obtained, it can be concluded that the calculation and the simulation data is in accordance with the condition of bubbling fluidization in fluidized bed dryer.

  9. CFD Analysis to Calculate the Optimal Air Velocity in Drying Green Tea Process Using Fluidized Bed Dryer

    Directory of Open Access Journals (Sweden)

    Yohana Eflita

    2018-01-01

    Full Text Available Tea processing is basically distinguished into three types which black tea, green tea, and oolong tea. Green tea is processed by heating and drying the leaves. Green tea factories in Indonesia are generally using the process of drying by panning the leaves. It is more recommended to use the fluidization process to speed up the drying process as the quality of the tea can be maintained. Bubbling fluidization is expected to occur in this research. It is a process of bubbles are formed in the fluidization. The effectiveness of the drying process in a fluidized bed dryer machine needs to be improved by using a CFD simulation method to proof that umf < u < ut, where the average velocity value is limited by the minimum and the maximum velocity of the calculation the experimental data. The minimum and the maximum velocity value of the fluidization is 0.96 m/s and 8.2 m/s. The result of the simulation obtained that the average velocity of the upper bed part is 1.81 m/s. From the results obtained, it can be concluded that the calculation and the simulation data is in accordance with the condition of bubbling fluidization in fluidized bed dryer.

  10. The erosion performance of cold spray deposited metal matrix composite coatings with subsequent friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Peat, Tom, E-mail: tompeat12@gmail.com [Department of Mechanical & Aerospace Engineering, University of Strathclyde, James Weir Building, 75 Montrose Street, Glasgow G1 1XJ (United Kingdom); Galloway, Alexander; Toumpis, Athanasios [Department of Mechanical & Aerospace Engineering, University of Strathclyde, James Weir Building, 75 Montrose Street, Glasgow G1 1XJ (United Kingdom); McNutt, Philip [TWI Ltd., Granta Park, Cambridge CB21 6AL (United Kingdom); Iqbal, Naveed [TWI Technology Centre, Wallis Way, Catcliff, Rotherham, S60 5TZ (United Kingdom)

    2017-02-28

    Highlights: • WC-CoCr, Cr{sub 3}C{sub 2}-NiCr and Al{sub 2}O{sub 3} coatings were cold spray deposited on AA5083 and friction stir processed. • The SprayStirred WC-CoCr demonstrated a hardness increase of 100% over the cold sprayed coating. • As-deposited and SprayStirred coatings were examined under slurry erosion test conditions. • Mass and volume loss was measured following 20-min exposure to the slurry. • The WC-CoCr and Al2O3 demonstrated a reduction in volume loss of approx. 40% over the cold sprayed coating. - Abstract: This study forms an initial investigation into the development of SprayStir, an innovative processing technique for generating erosion resistant surface layers on a chosen substrate material. Tungsten carbide – cobalt chromium, chromium carbide – nickel chromium and aluminium oxide coatings were successfully cold spray deposited on AA5083 grade aluminium. In order to improve the deposition efficiency of the cold spray process, coatings were co-deposited with powdered AA5083 using a twin powder feed system that resulted in thick (>300 μm) composite coatings. The deposited coatings were subsequently friction stir processed to embed the particles in the substrate in order to generate a metal matrix composite (MMC) surface layer. The primary aim of this investigation was to examine the erosion performance of the SprayStirred surfaces and demonstrate the benefits of this novel process as a surface engineering technique. Volumetric analysis of the SprayStirred surfaces highlighted a drop of approx. 40% in the level of material loss when compared with the cold spray deposited coating prior to friction stir processing. Micro-hardness testing revealed that in the case of WC-CoCr reinforced coating, the hardness of the SprayStirred material exhibits an increase of approx. 540% over the unaltered substrate and 120% over the as-deposited composite coating. Microstructural examination demonstrated that the increase in the hardness of the

  11. Prediction of microstructure, residual stress, and deformation in laser powder bed fusion process

    Science.gov (United States)

    Yang, Y. P.; Jamshidinia, M.; Boulware, P.; Kelly, S. M.

    2017-12-01

    Laser powder bed fusion (L-PBF) process has been investigated significantly to build production parts with a complex shape. Modeling tools, which can be used in a part level, are essential to allow engineers to fine tune the shape design and process parameters for additive manufacturing. This study focuses on developing modeling methods to predict microstructure, hardness, residual stress, and deformation in large L-PBF built parts. A transient sequentially coupled thermal and metallurgical analysis method was developed to predict microstructure and hardness on L-PBF built high-strength, low-alloy steel parts. A moving heat-source model was used in this analysis to accurately predict the temperature history. A kinetics based model which was developed to predict microstructure in the heat-affected zone of a welded joint was extended to predict the microstructure and hardness in an L-PBF build by inputting the predicted temperature history. The tempering effect resulting from the following built layers on the current-layer microstructural phases were modeled, which is the key to predict the final hardness correctly. It was also found that the top layers of a build part have higher hardness because of the lack of the tempering effect. A sequentially coupled thermal and mechanical analysis method was developed to predict residual stress and deformation for an L-PBF build part. It was found that a line-heating model is not suitable for analyzing a large L-PBF built part. The layer heating method is a potential method for analyzing a large L-PBF built part. The experiment was conducted to validate the model predictions.

  12. Cube-textured metal substrates for reel-to-reel processing of coated conductors

    DEFF Research Database (Denmark)

    Wulff, Anders Christian

    This thesis presents the results of a study aimed at investigating important fabrication aspects of reel-to-reel processing of metal substrates for coated conductors and identifying a new substrate candidate material with improved magnetic properties. The eect of mechanical polishing on surface r...... texture and the fraction of low angle grain boundaries. Finally, a Ni-5Cu-5W substrate may be a good candidate material as a substrate in future coated conductors....

  13. Bubbling bed catalytic hydropyrolysis process utilizing larger catalyst particles and smaller biomass particles featuring an anti-slugging reactor

    Science.gov (United States)

    Marker, Terry L; Felix, Larry G; Linck, Martin B; Roberts, Michael J

    2014-09-23

    This invention relates to a process for thermochemically transforming biomass or other oxygenated feedstocks into high quality liquid hydrocarbon fuels. In particular, a catalytic hydropyrolysis reactor, containing a deep bed of fluidized catalyst particles is utilized to accept particles of biomass or other oxygenated feedstocks that are significantly smaller than the particles of catalyst in the fluidized bed. The reactor features an insert or other structure disposed within the reactor vessel that inhibits slugging of the bed and thereby minimizes attrition of the catalyst. Within the bed, the biomass feedstock is converted into a vapor-phase product, containing hydrocarbon molecules and other process vapors, and an entrained solid char product, which is separated from the vapor stream after the vapor stream has been exhausted from the top of the reactor. When the product vapor stream is cooled to ambient temperatures, a significant proportion of the hydrocarbons in the product vapor stream can be recovered as a liquid stream of hydrophobic hydrocarbons, with properties consistent with those of gasoline, kerosene, and diesel fuel. Separate streams of gasoline, kerosene, and diesel fuel may also be obtained, either via selective condensation of each type of fuel, or via later distillation of the combined hydrocarbon liquid.

  14. Bubbling bed catalytic hydropyrolysis process utilizinig larger catalyst particles and small biomass particles featuring an anti-slugging reactor

    Science.gov (United States)

    Marker, Terry L.; Felix, Larry G.; Linck, Martin B.; Roberts, Michael J.

    2016-12-06

    This invention relates to a process for thermochemically transforming biomass or other oxygenated feedstocks into high quality liquid hydrocarbon fuels. In particular, a catalytic hydropyrolysis reactor, containing a deep bed of fluidized catalyst particles is utilized to accept particles of biomass or other oxygenated feedstocks that are significantly smaller than the particles of catalyst in the fluidized bed. The reactor features an insert or other structure disposed within the reactor vessel that inhibits slugging of the bed and thereby minimizes attrition of the catalyst. Within the bed, the biomass feedstock is converted into a vapor-phase product, containing hydrocarbon molecules and other process vapors, and an entrained solid char product, which is separated from the vapor stream after the vapor stream has been exhausted from the top of the reactor. When the product vapor stream is cooled to ambient temperatures, a significant proportion of the hydrocarbons in the product vapor stream can be recovered as a liquid stream of hydrophobic hydrocarbons, with properties consistent with those of gasoline, kerosene, and diesel fuel. Separate streams of gasoline, kerosene, and diesel fuel may also be obtained, either via selective condensation of each type of fuel, or via later distillation of the combined hydrocarbon liquid.

  15. Predictive Simulation of Process Windows for Powder Bed Fusion Additive Manufacturing: Influence of the Powder Bulk Density.

    Science.gov (United States)

    Rausch, Alexander M; Küng, Vera E; Pobel, Christoph; Markl, Matthias; Körner, Carolin

    2017-09-22

    The resulting properties of parts fabricated by powder bed fusion additive manufacturing processes are determined by their porosity, local composition, and microstructure. The objective of this work is to examine the influence of the stochastic powder bed on the process window for dense parts by means of numerical simulation. The investigations demonstrate the unique capability of simulating macroscopic domains in the range of millimeters with a mesoscopic approach, which resolves the powder bed and the hydrodynamics of the melt pool. A simulated process window reveals the influence of the stochastic powder layer. The numerical results are verified with an experimental process window for selective electron beam-melted Ti-6Al-4V. Furthermore, the influence of the powder bulk density is investigated numerically. The simulations predict an increase in porosity and surface roughness for samples produced with lower powder bulk densities. Due to its higher probability for unfavorable powder arrangements, the process stability is also decreased. This shrinks the actual parameter range in a process window for producing dense parts.

  16. Slow sedimentary processes on-a-chip: experiments on porous flow effects on granular bed creep

    Science.gov (United States)

    Houssais, M.; Maldarelli, C.; Shattuck, M.; Morris, J. F.

    2017-12-01

    Steep soils dynamics is hard to catch. they exhibit very slow granular creep most of the time, and sometimes, mostly under or after rain, turn into a landslide, a very fast avalanche flow.The conditions of transition from soil creep to avalanching remains a lot non-understood, and Safe Factor law (empirical criteria, function of rain intensity and duration). On another side, in marine fast deposition environments, compaction drives vertical porous flow, which makes bed shear resistance change, and form over time bed size patterns (pipes, dishes) or mechanical heterogeneities.Capturing how the slow creep dynamics depends on the porous flow would allow for much more accurate landscape evolution modeling.We present here preliminary results of an experimental investigation of one the major triggering condition for soils destabilization: rain infiltration, and more generally porous flow through a tilted granular bed. In a quasi-2D microfluidics channel, a flat sediment bed made of spherical particles is prepared, in fully submerged condition. It is thereafter tilted (at slope under critical slope of avalanching) and simultaneously put under vertical weak porous flow (well under the critical flow of liquefaction regarding positive pressure gradients). The two control parameters are varied, and local particles concentration and motion are measured. Interestingly, although staying in the sub-critical creeping regime, we observe an acceleration of the bed deformation downward, as the porous flow and the bed slope are increased, until the criteria for avalanching is reached. Those results appear to present similitudes with the case of tilted dry sediment bed under controlled vibrations. Consequently it opens the discussion about a potential universal model of landslides triggering due to frequent seismological and rainstorm events.

  17. Dynamic evaluation of a fixed bed anaerobic digestion process in response to organic overloads and toxicant shock loads.

    Science.gov (United States)

    Dupla, M; Conte, T; Bouvier, J C; Bernet, N; Steyer, J P

    2004-01-01

    This paper details a dynamic evaluation of a 1 m3 fixed bed anaerobic digestion reactor in response to organic overloads and toxicant shock loads. Raw industrial wine distillery wastewater was used as a reference substrate and several disturbances were applied to the process: (i) organic overloads with and without pH regulation in the feeding line, (ii) adding of ammonia in the input wastewater. The purpose of this study was to assess, using on-line instrumentation, the robustness of a fixed bed anaerobic digester. Anaerobic digestion processes have the reputation of being difficult to operate and prone to process instability due to external disturbances and the objective of this study was to demonstrate the possibility of such a reactor configuration for industrial use.

  18. Particle fuel bed tests

    International Nuclear Information System (INIS)

    Horn, F.L.; Powell, J.R.; Savino, J.M.

    1985-01-01

    Gas-cooled reactors, using packed beds of small diameter coated fuel particles have been proposed for compact, high-power systems. The particulate fuel used in the tests was 800 microns in diameter, consisting of a thoria kernel coated with 200 microns of pyrocarbon. Typically, the bed of fuel particles was contained in a ceramic cylinder with porous metallic frits at each end. A dc voltage was applied to the metallic frits and the resulting electric current heated the bed. Heat was removed by passing coolant (helium or hydrogen) through the bed. Candidate frit materials, rhenium, nickel, zirconium carbide, and zirconium oxide were unaffected, while tungsten and tungsten-rhenium lost weight and strength. Zirconium-carbide particles were tested at 2000 K in H 2 for 12 hours with no visible reaction or weight loss

  19. Air-steam gasification of biomass in a fluidised bed: Process optimisation by enriched air

    Energy Technology Data Exchange (ETDEWEB)

    Campoy, Manuel; Gomez-Barea, Alberto; Vidal, Fernando B.; Ollero, Pedro [Bioenergy Group, Chemical and Environmental Engineering Department, Escuela Superior de Ingenieros (University of Seville), Camino de los Descubrimientos s/n. 41092 - Seville (Spain)

    2009-05-15

    The effect of oxygen concentration in the gasification agent was studied by enriched-air-steam biomass gasification tests in a bubbling fluidised-bed gasification (FBG) plant. The oxygen content in the enriched air was varied from 21% (v/v, i.e. air) to 40% (v/v), aiming at simulating FBG where enriched air is produced by membranes. The stoichiometric ratio (ratio of actual to stoichiometric oxygen flow rates) and steam-to-biomass ratio (ratio of steam to biomass, dry and ash-free, flow rates) were varied from 0.24 to 0.38 and from 0 to 0.63, respectively. The tests were conducted under simulated adiabatic and autothermal conditions, to reproduce the behaviour of larger industrial FBG. The temperature of the inlet gasification mixture was fixed consistently at 400 C for all tests, a value that can be achieved by energy recovery from the off-gas in large FBG without tar condensation. It was shown that the enrichment of air from 21 to 40% v/v made it possible to increase the gasification efficiency from 54% to 68% and the lower heating value of the gas from 5 to 9.3 MJ/Nm{sup 3}, while reaching a maximum carbon conversion of 97%. The best conditions were found at intermediate values of steam-to-biomass ratio, specifically within the range 0.25-0.35. The enriched-air-steam gasification concept explored in this work seems to be an interesting option for the improvement of standalone direct air-blown FBG because it considerably improves the process efficiency while maintaining the costs relatively low as compared to oxygen-steam gasification. (author)

  20. A process for the production of a scale-proof and corrosion-resistant coating on graphite and carbon bodies

    Science.gov (United States)

    Fitzer, E.

    1981-01-01

    A process for the production of a corrosion resistant coating on graphite and carbon bodies is described. The carbon or graphite body is coated or impregnated with titanium silicide under the addition of a metal containing wetting agent in a nitrogen free atmosphere, so that a tight coating is formed.

  1. Warm spraying-a novel coating process based on high-velocity impact of solid particles.

    Science.gov (United States)

    Kuroda, Seiji; Kawakita, Jin; Watanabe, Makoto; Katanoda, Hiroshi

    2008-07-01

    In recent years, coating processes based on the impact of high-velocity solid particles such as cold spraying and aerosol deposition have been developed and attracting much industrial attention. A novel coating process called 'warm spraying' has been developed, in which coatings are formed by the high-velocity impact of solid powder particles heated to appropriate temperatures below the melting point of the powder material. The advantages of such process are as follows: (1) the critical velocity needed to form a coating can be significantly lowered by heating, (2) the degradation of feedstock powder such as oxidation can be significantly controlled compared with conventional thermal spraying where powder is molten, and (3) various coating structures can be realized from porous to dense ones by controlling the temperature and velocity of the particles. The principles and characteristics of this new process are discussed in light of other existing spray processes such as high-velocity oxy-fuel spraying and cold spraying. The gas dynamics of particle heating and acceleration by the spraying apparatus as well as the high-velocity impact phenomena of powder particles are discussed in detail. Several examples of depositing heat sensitive materials such as titanium, metallic glass, WC-Co cermet and polymers are described with potential industrial applications.

  2. Application of process analytical technology in tablet process development using NIR spectroscopy : Blend uniformity, content uniformity and coating thickness measurements

    NARCIS (Netherlands)

    Moes, Johannes J; Ruijken, Marco M; Gout, Erik; Frijlink, Henderik W; Ugwoke, Michael I

    2008-01-01

    Near-infrared (NIR)spectroscopy was employed as a process analytical technique in three steps of tabletting process: to monitor the blend homogeneity, evaluate the content uniformity of tablets and determine the tablets coating thickness. A diode-array spectrometer mounted on a lab blender (SP15 NIR

  3. Effects of Known Determinants on Methylene Bisphenyl Isocyanate (MDI) Concentration During Spray-On Truck Bed-Lining Processes.

    Science.gov (United States)

    Schaal, Nicholas C; Brazile, William J; Finnie, Katie L; Tiger, James P

    2017-08-01

    Occupational exposure to methylene bisphenyl isocyanate (MDI) presents serious worker health concerns as it may lead to short- and long-term health effects such as asthma, airway irritation, hypersensitivity pneumonitis, and irritation of skin and mucous membranes. While studies of worker isocyanate exposures during vehicle painting activities are widespread, few studies have investigated the spray-on truck bed-liner (STBL) industry. The purpose of this study was to determine the effectiveness of several ventilation system variables and process characteristics in controlling MDI concentrations in the STBL industry. A total of 47 personal air samples were collected for MDI during 18 site visits at nine STBL companies in Colorado and Wyoming. Ventilation system and process characteristics that were assessed included: ventilation system face velocity, airflow, air changes per minute (AC/M), capture velocity, percent of MDI in bed-liner product, application temperature, application pressure, paint booth temperature, paint booth relative humidity, paint booth volume, and quantity of bed-liner product applied. Pearson correlation revealed percentage of MDI in bed-liner product (r = 0.557, n = 14, P < 0.05) and process temperature (r = 0.677, n = 14, P < 0.05) had high positive correlation with MDI concentration. Ventilation system face velocity (r = -0.578, n = 14, P < 0.05) and AC/M (r = -0.657, n = 14, P < 0.05) had high negative correlation with MDI concentration while airflow (r = -0.475, n = 14, P < 0.05) and capture velocity (r = -0.415, n = 14, P = 0.07) had moderate negative correlation with MDI concentration. Multiple linear regression revealed process temperature and capture velocity made a statistically significant and unique contribution in estimating MDI concentration (F (2, 11) = 10.99, P < 0.05) with an adjusted R2 of 0.61, explaining 61% of the variability in MDI concentration. This investigation contributed to an understudied STBL industry by targeting

  4. Study of Rb-vapor coated cells — Atomic diffusion and cell curing process

    Science.gov (United States)

    Atutov, S. N.; Benimetskiy, F. A.; Plekhanov, A. I.; Sorokin, V. A.

    2016-02-01

    We present the results of a study on an optical-resonant cell filled by a vapor of the Rb atoms and coated with a non-stick polydimethylsiloxane (PDMS) polymer. We show that it is possible to define correctly the diffusion coefficient of the atoms in the coating using the geometric parameters of the cell and the vapor density in the cell volume only. The dependence of the diffusion coefficient on the cell curing time is presented. It is shown that the mysterious cell curing process can be explained in terms of the polymerization of the polymer coating by alkali atoms. The anomalous long dwell time of the Rb atoms on the PDMS coating is discussed as well.

  5. Influence of coatings on the thermal and mechanical processes at insulating glass units

    Science.gov (United States)

    Penkova, Nina; Krumov, Kalin; Surleva, Andriana; Geshkova, Zlatka

    2017-09-01

    Different coatings on structural glass are used in the advances transparent facades and window systems in order to increase the thermal performance of the glass units and to regulate their optical properties. Coated glass has a higher absorptance in the solar spectrum which leads to correspondent higher temperature in the presence of solar load compared to the uncoated one. That process results in higher climatic loads at the insulating glass units (IGU) and in thermal stresses in the coated glass elements. Temperature fields and gradients in glass panes and climatic loads at IGU in window systems are estimated at different coating of glazed system. The study is implemented by numerical simulation of conjugate heat transfer in the window systems at summer time and presence of solar irradiation, as well as during winter night time.

  6. Mechanical and tribological performance of coated ceramic tiles with alumina by thermal spraying process

    Directory of Open Access Journals (Sweden)

    Marilse Araque-Pabón

    2015-07-01

    Full Text Available Mechanical and tribological performance of red clay ceramic tiles uncoated and coated by oxy-fuel thermal spraying process from α-Al2O3 powder was evaluated. The ceramic tile substrates were manufactured by uniaxial pressing at 30 bar pressure, and sintered at 1100°C, while alumina Sulzer-Metco 105SPFTM was used as feedstock powder to elaborate coatings with three different thicknesses. Both, the bending and the deep abrasion resistances were evaluated according to ISO 10545-4 e ISO 10545-6 standards respectively. The results obtained indicate that the deep abrasion in the ceramic tiles decreases when the thickness of alumina coating increases. On the other hand, the bending resistance of ceramic tiles coated increased between 5 and 49% regarding to those uncoated. These results contribute to the development of ceramic products with high value added, which can be used in various technological applications.

  7. Synthesis and characterization of carbon coated nanoparticles produced by a continuous low-pressure plasma process

    Energy Technology Data Exchange (ETDEWEB)

    Panchal, Vineet; Neergat, Manoj [Indian Institute of Technology Bombay, Department of Energy Science and Engineering (India); Bhandarkar, Upendra, E-mail: bhandarkar@iitb.ac.in [Indian Institute of Technology Bombay, Department of Mechanical Engineering (India)

    2011-09-15

    Core-shell nanoparticles coated with carbon have been synthesized in a single chamber using a continuous and entirely low-pressure plasma-based process. Nanoparticles are formed in an argon plasma using iron pentacarbonyl Fe(CO){sub 5} as a precursor. These particles are trapped in a pure argon plasma by shutting off the precursor and then coated with carbon by passing acetylene along with argon as the main background gas. Characterization of the particles was carried out using TEM for morphology, XPS for elemental composition and PPMS for magnetic properties. Iron nanoparticles obtained were a mixture of FeO and Fe{sub 3}O{sub 4}. TEM analysis shows an average size of 7-14 nm for uncoated particles and 15-24 nm for coated particles. The effect of the carbon coating on magnetic properties of the nanoparticles is studied in detail.

  8. APPLICATION OF ANTIOXIDANTS AND EDIBLE STARCH COATING TO REDUCE BROWNING OF MINIMALLY - PROCESSED CASSAVA

    Directory of Open Access Journals (Sweden)

    DANIEL GOMES COELHO

    2017-01-01

    Full Text Available This study aimed to evaluate the quality of minimally - processed cassava treated with antioxidants and a starch - based edible coating. Cassava roots were washed, cooled, immersed in cold water, peeled and then cut. Root pieces were then immersed in a chloride solution, centrifuged, and subsequently immersed in either a starch suspension (3%, a solution containing antioxidants (3% citric acid and 3% ascorbic acid, or in both the coating and antioxidant solutions. Coated root pieces were dried at 18 ± 2°C for 1 hour, then packaged into polypropylene bags (150 g per pack and kept at 5 ± 2°C for 15 days, and assessed every 3 days. A completely randomized design was used in a 4 × 6 factorial consisting of the treatment (control, coating, antioxidant, or coating and antioxidant and the storage period (0, 3 6, 9, 12 or 15 days, with three replicates in each group. The pH, blackened area and peroxidase and polyphenol oxidase activities of the cassava was reduced in treatments containing antioxidants and the scores of visual analysis and phenolic content were higher. Therefore, treatment with antioxidants was effective for reducing browning in minimally - processed cassava, retaining the quality of cassava pieces stored for 15 days at 5 ± 2°C. The combination of antioxidants and the edible coating showed no improvement compared to treatment with antioxidants alone.

  9. A Multi-Scale Hybrid CFD-DEM-PBM Description of a Fluid-Bed Granulation Process

    Directory of Open Access Journals (Sweden)

    Maitraye Sen

    2014-01-01

    Full Text Available In this study, a hybrid multi-scale model has been developed for a continuous fluid bed wet granulation process by dynamically coupling computational fluid dynamics (CFD with a discrete element model (DEM and population balance model (PBM. In this process, the granules are formed by spraying the liquid binder on the fluidized powder bed. The fluid flow field has been solved implementing CFD principles and the behavior of the solid particles has been modeled using DEM techniques whereas the change in particle size has been quantified with the help of PBM. The liquid binder droplets have been modeled implicitly in DEM. A detailed understanding of the process aids in the development of better design, optimization and control strategies. The model predicts the evolution of important process variables (i.e., average particle diameter, particle size distribution (PSD and particle liquid content over time, which have qualitative similarity with experimentally observed trends. The advantage of incorporating the multi-scale approach is that the model can be used to study the distributions of collision frequencies, particle velocity and particle liquid content in different sections of the fluid bed granulator (FBG, in a more mechanistic manner.

  10. Optimization of Process Variables for Insulation Coating of Conductive Particles by Response Surface Methodology

    Energy Technology Data Exchange (ETDEWEB)

    Sim, Chol-Ho [Sangji University, Wonju (Korea, Republic of)

    2016-02-15

    The powder core, conventionally fabricated from iron particles coated with insulator, showed large eddy current loss under high frequency, because of small specific resistance. To overcome the eddy current loss, the increase in the specific resistance of powder cores was needed. In this study, copper oxide coating onto electrically conductive iron particles was performed using a planetary ball mill to increase the specific resistance. Coating factors were optimized by the Response surface methodology. The independent variables were the CuO mass fraction, mill revolution number, coating time, ball size, ball mass and sample mass. The response variable was the specific resistance. The optimization of six factors by the fractional factorial design indicated that CuO mass fraction, mill revolution number, and coating time were the key factors. The levels of these three factors were selected by the three-factors full factorial design and steepest ascent method. The steepest ascent method was used to approach the optimum range for maximum specific resistance. The Box-Behnken design was finally used to analyze the response surfaces of the screened factors for further optimization. The results of the Box-Behnken design showed that the CuO mass fraction and mill revolution number were the main factors affecting the efficiency of coating process. As the CuO mass fraction increased, the specific resistance increased. In contrast, the specific resistance increased with decreasing mill revolution number. The process optimization results revealed a high agreement between the experimental and the predicted data (Adj-R2=0.944). The optimized CuO mass fraction, mill revolution number, and coating time were 0.4, 200 rpm, and 15 min, respectively. The measured value of the specific resistance of the coated pellet under the optimized conditions of the maximum specific resistance was 530 kΩ·cm.

  11. Optimization of Process Variables for Insulation Coating of Conductive Particles by Response Surface Methodology

    International Nuclear Information System (INIS)

    Sim, Chol-Ho

    2016-01-01

    The powder core, conventionally fabricated from iron particles coated with insulator, showed large eddy current loss under high frequency, because of small specific resistance. To overcome the eddy current loss, the increase in the specific resistance of powder cores was needed. In this study, copper oxide coating onto electrically conductive iron particles was performed using a planetary ball mill to increase the specific resistance. Coating factors were optimized by the Response surface methodology. The independent variables were the CuO mass fraction, mill revolution number, coating time, ball size, ball mass and sample mass. The response variable was the specific resistance. The optimization of six factors by the fractional factorial design indicated that CuO mass fraction, mill revolution number, and coating time were the key factors. The levels of these three factors were selected by the three-factors full factorial design and steepest ascent method. The steepest ascent method was used to approach the optimum range for maximum specific resistance. The Box-Behnken design was finally used to analyze the response surfaces of the screened factors for further optimization. The results of the Box-Behnken design showed that the CuO mass fraction and mill revolution number were the main factors affecting the efficiency of coating process. As the CuO mass fraction increased, the specific resistance increased. In contrast, the specific resistance increased with decreasing mill revolution number. The process optimization results revealed a high agreement between the experimental and the predicted data (Adj-R2=0.944). The optimized CuO mass fraction, mill revolution number, and coating time were 0.4, 200 rpm, and 15 min, respectively. The measured value of the specific resistance of the coated pellet under the optimized conditions of the maximum specific resistance was 530 kΩ·cm

  12. Replication of micro-sized pillars in polypropylene using the extrusion coating process

    DEFF Research Database (Denmark)

    Okulova, Nastasia; Johansen, Peter; Christensen, Lars

    2017-01-01

    in polypropylene (PP) of micro-sized pillars has been demonstrated using the extrusion coating process. The replication fidelity of the pillars is investigated in a systematic variation of different process parameters: the line-speed of the rolls, the extruder output, the cooling roll temperature and the pressure...

  13. Experimental analysis of tablet properties for discrete element modeling of an active coating process.

    Science.gov (United States)

    Just, Sarah; Toschkoff, Gregor; Funke, Adrian; Djuric, Dejan; Scharrer, Georg; Khinast, Johannes; Knop, Klaus; Kleinebudde, Peter

    2013-03-01

    Coating of solid dosage forms is an important unit operation in the pharmaceutical industry. In recent years, numerical simulations of drug manufacturing processes have been gaining interest as process analytical technology tools. The discrete element method (DEM) in particular is suitable to model tablet-coating processes. For the development of accurate simulations, information on the material properties of the tablets is required. In this study, the mechanical parameters Young's modulus, coefficient of restitution (CoR), and coefficients of friction (CoF) of gastrointestinal therapeutic systems (GITS) and of active-coated GITS were measured experimentally. The dynamic angle of repose of these tablets in a drum coater was investigated to revise the CoF. The resulting values were used as input data in DEM simulations to compare simulation and experiment. A mean value of Young's modulus of 31.9 MPa was determined by the uniaxial compression test. The CoR was found to be 0.78. For both tablet-steel and tablet-tablet friction, active-coated GITS showed a higher CoF compared with GITS. According to the values of the dynamic angle of repose, the CoF was adjusted to obtain consistent tablet motion in the simulation and in the experiment. On the basis of this experimental characterization, mechanical parameters are integrated into DEM simulation programs to perform numerical analysis of coating processes.

  14. Single Crystal Casting with Fluidized Carbon Bed Cooling: A Process Innovation for Quality Improvement and Cost Reduction

    Science.gov (United States)

    Hofmeister, M.; Franke, M. M.; Koerner, C.; Singer, R. F.

    2017-12-01

    Superalloy gas turbine blades are being produced by investment casting and directional solidification. A new process, Fluidized Carbon Bed Cooling (FCBC), has been developed and is now being optimized in a prototype casting unit with 10 kg pouring weight. In early test runs with still rather simple mold cluster geometries, a reduction of the primary dendrite arm spacing of around 40 pct compared to the standard radiation cooling process (HRS) could be demonstrated. The improvement is mainly attributed to higher temperature gradients driving solidification, made possible by a functioning Dynamic Baffle. Compared to earlier development efforts in the literature, contamination of the melt and damage to the equipment are avoided using carbon-based fluidized bed materials and the so-called "counter pressure concept."

  15. The quality of microorganism on coal bed methane processing with various livestock waste in laboratory scale

    Science.gov (United States)

    Marlina, E. T.; Kurnani, Tb. B. A.; Hidayati, Y. A.; Rahmah, K. N.; Joni, I. M.; Harlia, E.

    2018-02-01

    Coal-bed Methane (CBM) is a form of natural gas extracted from coal and has been developed as future energy source. Organic materials are required as nutrition source for methanogenic microbes. The addition of cattle waste in the formation of CBM on coal media can be utilized as organic materials as well as methanogenic microbe sources. This research covered study of total amount of anaerobic microbes, methane production, protozoa, fungi and endoparasites. Descriptive approach is conducted for this study. Media used for culturing methanogens is Nutrient Agar in powder form and Lactose Broth with the addition of rumen fluid. The technique for counting microbes is through Total Plate Count in anaerobic Hungate tube, methane was analyzed using Gas Chromatography (GC), while identification of protozoa, fungi and endoparasites based on its morphology is conducted before and after anaerobic fermentation process. Incubation period is 30 days. The results showed that growth of anaerobic microbes from dairy cattle waste i.e. biogas sludge is 3.57×103 CFU/ml and fresh feces is 3.38 × 104 CFU/ml, growth of anaerobic microbes from beef cattle waste i.e. biogas sludge is 7.0 × 105 CFU/ml; fresh feces is 7.5 x 104 CFU/ml; and rumen contents of about 1.33 × 108 CFU/ml. Methane production in dairy cattle waste in sludge and fresh feces amounted to 10.57% and 2.39%, respectively. Methane production in beef cattle waste in sludge accounted for 5.95%; in fresh feces it is about 0.41%; and rumen contents of 4.92%. Decreasing of protozoa during fermentation to 84.27%, dominated by Eimeria sp. Decreasing of fungi to 16%, dominated by A. Niger, A. Flavus, A. Fumigatus and Monilia sitophila. Decreasing of endoparasitic worms to 15%, dominated by Strongylus sp. and Fasciola sp. The growth of anaerobic microbes and methane production indicated that dairy cattle waste and beef cattle waste have potential as source of methanogenic microbes, meanwhile the decreasing amount of protozoa

  16. Formulation and process strategies to minimize coat damage for compaction of coated pellets in a rotary tablet press: A mechanistic view.

    Science.gov (United States)

    Xu, Min; Heng, Paul Wan Sia; Liew, Celine Valeria

    2016-02-29

    Compaction of multiple-unit pellet system (MUPS) tablets has been extensively studied in the past few decades but with marginal success. This study aims to investigate the formulation and process strategies for minimizing pellet coat damage caused by compaction and elucidate the mechanism of damage sustained during the preparation of MUPS tablets in a rotary tablet press. Blends containing ethylcellulose-coated pellets and cushioning agent (spray dried aggregates of micronized lactose and mannitol), were compacted into MUPS tablets in a rotary tablet press. The effects of compaction pressure and dwell time on the physicomechanical properties of resultant MUPS tablets and extent of pellet coat damage were systematically examined. The coated pellets from various locations at the axial and radial peripheral surfaces and core of the MUPS tablets were excavated and assessed for their coat damage individually. Interestingly, for a MUPS tablet formulation which consolidates by plastic deformation, the tablet mechanical strength could be enhanced without exacerbating pellet coat damage by extending the dwell time in the compaction cycle during rotary tableting. However, the increase in compaction pressure led to faster drug release rate. The location of the coated pellets in the MUPS tablet also contributed to the extent of their coat damage, possibly due to uneven force distribution within the compact. To ensure viability of pellet coat integrity, the formation of a continuous percolating network of cushioning agent is critical and the applied compaction pressure should be less than the pellet crushing strength. Copyright © 2015 Elsevier B.V. All rights reserved.

  17. In Situ 3D Monitoring of Geometric Signatures in the Powder-Bed-Fusion Additive Manufacturing Process via Vision Sensing Methods.

    Science.gov (United States)

    Li, Zhongwei; Liu, Xingjian; Wen, Shifeng; He, Piyao; Zhong, Kai; Wei, Qingsong; Shi, Yusheng; Liu, Sheng

    2018-04-12

    Lack of monitoring of the in situ process signatures is one of the challenges that has been restricting the improvement of Powder-Bed-Fusion Additive Manufacturing (PBF AM). Among various process signatures.

  18. Fluidised bed gasification of South African coals – experimental results and process integration

    CSIR Research Space (South Africa)

    Engelbrecht, A

    2011-06-01

    Full Text Available high-ash coal from the Waterberg coalfield was tested in a bubbling fluidised bed gasifier at the CSIR using various gasification agents and operating conditions. The results of the tests show that when air and steam are used as the gasification agents...

  19. Experience gained in bench scale and pilot scale fluidised bed processing

    CSIR Research Space (South Africa)

    Hadley, TD

    2005-01-01

    Full Text Available , considerable progress has been made. The earliest developments were in coal combustion. This was formalised in the formation of the NFBC boiler in the early 1980’s for the investigation of utilising discard and duff coals. Work has been done on in-bed sulphur...

  20. Experience gained in pilot-scale and bench-scale fluidised beds processing

    CSIR Research Space (South Africa)

    Hadley, TD

    2006-02-01

    Full Text Available , considerable progress has been made. The earliest developments were in coal combustion. Work has been done on in-bed sulphur capture to reduce the sulphur dioxide off-gas content. Expertise in the design and commissioning of industrial-scale plants has led...

  1. Development of an experimental radioisotope based process tomography system for research applications in a cold trickle bed column

    International Nuclear Information System (INIS)

    Sau, Madhusudan; Kumar, Pravesh; Kumar, Umesh; Acharya, Rajesh; Singh, Gursharan

    2009-01-01

    In chemical and petrochemical engineering applications, random and structured packing are used in process columns to enhance the heat and mass transfer between two phases. The packing used in such columns is meant to obtain a high specific interfacial area. It is of paramount importance for scale-up and design of trickle bed process columns, to understand and predict the complex multiphase fluid dynamics. In simplified terms, the phase holdup, solid packing distribution in terms of density and gas and liquid velocities among other important parameters need to be qualitatively and quantitatively understood. In the petrochemical industry, many processes are carried out using fixed bed reactors with concurrent upward and downward gas and liquid flows. In order to characterize the liquid and gas flow distribution through a mock-up column, data on planar and volume density distribution using computed tomographic measurements are very helpful. The paper describes the development efforts of a multi-detector 137 Cs radioisotope based in-situ tomography scanner suitable for 600mm dia. cold trickle bed reactor. The development work is at present in progress. The schematics and development of the scanner gantry is described in this paper. (author)

  2. Air and water pollution remediation. A fixed bed reactor made of UV lamps and glass fiber plates coated with TiO{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Esterkin, C.R.; Negro, A.C.; Alfano, O.M.; Cassano, A.E. [Inst. de Desarrollo Tecnologico para la Industria Quimica, INTEC (UNL-CONICET), Santa Fe (Argentina)

    2003-07-01

    In a previous paper, the modeling and experimental verification of the radiation field inside a reactor made up of TiO{sub 2} coated, parallel, flat glass fiber meshes, bilaterally UV irradiated was accomplished. In this work, we study the degradation of tricloroethylene (TCE) in an air stream with different values of the pollutant feed concentration, under operating conditions where kinetic control of the process is established. A langmuir-hinshelwood type kinetic expression is proposed and the kinetic parameters are estimated. The results show good agreement between predictions derived from the kinetic expression and the experimental concentrations of TCE data at the exit of the reactor. (orig.)

  3. Fabrication and Microstructure of Hydroxyapatite Coatings on Zirconia by Room Temperature Spray Process.

    Science.gov (United States)

    Seo, Dong Seok; Chae, Hak Cheol; Lee, Jong Kook

    2015-08-01

    Hydroxyapatite coatings were fabricated on zirconia substrates by a room temperature spray process and were investigated with regards to their microstructure, composition and dissolution in water. An initial hydroxyapatite powder was prepared by heat treatment of bovine-bone derived powder at 1100 °C for 2 h, while dense zirconia substrates were fabricated by pressing 3Y-TZP powder and sintering it at 1350 °C for 2 h. Room temperature spray coating was performed using a slit nozzle in a low pressure-chamber with a controlled coating time. The phase composition of the resultant hydroxyapatite coatings was similar to that of the starting powder, however, the grain size of the hydroxyapatite particles was reduced to about 100 nm due to their formation by particle impaction and fracture. All areas of the coating had a similar morphology, consisting of reticulated structure with a high surface roughness. The hydroxyapatite coating layer exhibited biostability in a stimulated body fluid, with no severe dissolution being observed during in vitro experimentation.

  4. Prospects of DLC coating as environment friendly surface treatment process.

    Science.gov (United States)

    Kim, S W; Kim, S G

    2011-06-01

    After first commercialization in 90's, the applications of diamond-like carbon (DLC) have been significantly expanded to tool, automobile parts, machineries and moulds to enhance wear and friction properties. Although DLC has many advantages like high hardness, low friction electrical insulating and chemical stability and has the possible market, its application in the field is still very limited due to the gaps of understanding between end-user and developer of its advantage of costing. Recently, one of the most popular issues in the surface modification is providing the long lasting super-hydrophilic or -hydrophobic properties on the material surface for the outdoor usage. A lot of material loss is caused due to water corrosion which has to do with the flow and contacts of water like fuel cell separator and air conditioner parts. The consequence of development of functional surface based on the hydrophilic or hydrophobic design for the important parts would be really helpful for materials to be cleaner and more energy effective. Here, we first reviewed the DLC technology and then examined the kind of surface modification as well as its merits and disadvantage. We also looked at how we can improve super-hydrophilic and super hydrophobic for the DLC coating layer as well as current status of technology and arts of DLC. In the end, we would like to suggest it as one of the environmental friendly industrial technology. Copyright © 2011 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

  5. An assessment of biological processes close to the sea bed in a slope region and its significance to the assessment of sea bed disposal of radioactive waste

    International Nuclear Information System (INIS)

    Hargreaves, P.M.; Ellis, C.J.; Angel, M.V.

    1984-01-01

    Vertical profiles of planktonic and micronektonic biomass observed close to the sea bed along a transect running up the continental slope on the southern flank of the Porcupine Seabight (to the southwest of Ireland) showed that a doubling in biomass concentration occurs from 100 to 10m above the sea bed. Comparison with biomass concentrations at two deep water stations, one in the Seabight and the other in the Rockall Trough, showed that there was a consistent increase in standing crop close to the sea bed over the slope. Supplementary data were collected on the northern flank of the Seabight. Analysis of both taxonomic groups and individual species showed that some taxa were more abundant near the sea floor and extended their vertical ranges to greater depths over the slope than over deep water, other taxa were unaffected. The implications to the problem of assessing the safety of sea bed disposal of high level radioactive waste are summarised. (author)

  6. Kinetics of the process of formation and high-temperature oxidation of electrospark coatings on steel

    International Nuclear Information System (INIS)

    Verkhoturov, A.D.; Chiplik, V.N.; Egorov, F.F.; Lavrenko, V.A.; Podchernyaeva, I.A.; Shemet, V.Z.

    1986-01-01

    This work is a study of the kinetics of formation and of the heat resistance of electrospark coatings based on the composite TiB 2 -Mo with varying molybdenum content. In the process of electrospark alloying they measured the specific erosion of the anode and the increase in weight of the cathode with an accuracy not worse than 5%. Electrospark coatings of TiB 2 -Mo on steel 45 are marked by improved scaling resistance at temperatures above 900 C. Their scaling resistance and also the effectiveness of the process of electrospark alloying increase with increasing content of the phase B-MoB in the coating because molybdenum borate forms during its high-temperature oxidation. Illustrations and table are included

  7. Corrosion resistance of tungsten carbide based cermet coatings deposited by High Velocity Oxy-Fuel spray process

    Energy Technology Data Exchange (ETDEWEB)

    Aw, Poh Koon [Singapore Institute of Manufacturing Technology (Singapore)], E-mail: pkaw@SIMTech.a-star.edu.sg; Tan, Annie Lai Kuan [Singapore Institute of Manufacturing Technology (Singapore); Tan, Tai Phong [Hamilton Sundstrand Pacific Aerospace Pte Ltd (Singapore); Qiu, Jianhai [School of Materials Science and Engineering, Nanyang Technological University (Singapore)

    2008-06-30

    WC-17Ni and WC-17Co coatings were deposited on mild steel and stainless steel substrates by High Velocity Oxy-Fuel (HVOF) spray process. WC-17Ni and WC-17Co coatings were obtained by the spray process and the porosity of these coatings was measured. Polarization and electrochemical impedance spectroscopy (EIS) were performed on both uncoated substrates and coated samples immersed in 3% NaCl solution. WC-17Ni coating with a lower porosity, serve as a better barrier and effectively prevented corrosion attack when it was deposited on mild steel substrate. The nickel binder in the WC-17Ni coating was found to have a better corrosion resistance than the cobalt binder in the WC-17Co coating.

  8. Influence of process variable and physicochemical properties on the granulation mechanism of mannitol in a fluid bed top spray granulator.

    Science.gov (United States)

    Bouffard, Jonathan; Kaster, Meagan; Dumont, Hubert

    2005-10-01

    This study investigated the influence of specific process variables, including the hydroxypropyl cellulose (HPC) binder solution atomization, on the fluidized bed top spray granulation of mannitol. Special attention was given to the relationship between wetting and the granule growth profile. The atomization of the HPC binder solution using a binary nozzle arrangement produced droplets of decreasing size as the atomization pressure was increased, while changes in the spray rate had little effect on the mean droplet size. Increasing the HPC binder concentration from 2 to 8% w/w increased the binder droplet size and was most likely attributed to higher solution viscosity. The top spray granulation of mannitol showed induction type growth behavior. Process conditions like high spray rate, low fluidizing air velocity and binder solution concentration that promote the availability of HPC binder solution at the surface of the particles appeared to be key in enhancing nucleation and growth of the granules. Increasing the bed moisture level, up to a certain value, reduced the contribution of attrition to the overall growth profile of the granule and, more significantly, produced less granule breakage on drying. It was observed that the mean granule size could be reduced as much as 40% between the end of granulation and the end of drying for lower initial bed moisture level despite a shorter drying phase. High atomization pressure, especially when maintained during the drying phase, contributed substantially to granule breakage.

  9. Investigation of flow behaviour of coat/ash particles in an advanced pressurised fluidized bed gasifier (APFBG) using radiotracer technique

    International Nuclear Information System (INIS)

    Pant, H.J.; Sharma, V.K.; Gursharan Singh; Vidhya Kamadu, M.; Prakash, S.G.; Krishanamoorthy, S.; Ramani, N.V.S.; Sonde, R.R.

    2004-01-01

    Knowledge of Residence Time Distribution (RTD), Mean Residence Time (MRT) and degree of backmixing of solid phase is important for efficient operation of the coal gasifier. Radiotracer technique was used for measure RTD of coal/ash particles in a pilot-scale gasifier and obtain the values of MRT and backmixing. Lanthanum 140 labeled coal (100 g) was used as a tracer. The tracer was instantaneously injected into the coal feed line and monitored at ash and gas outlets of the gasifier using collimated scintillation detectors. The measured RTD data were treated and MRTs of coal/ash particles were determined. The treated data were simulated using tank-in-series model. The simulation RTD data indicated good degree of mixing with minor bypassing/short-circulating of coal particles. The results of the investigation were found useful for scale-up of the gasification process. (author)

  10. Application of digital image processing methods on the cluster structure at the wall of a circulating fluidized bed

    Energy Technology Data Exchange (ETDEWEB)

    Li, Hai-guang; Zhao, Zeng-wu; Li, Bao-wei; Wu, Wen-fei [Inner Mongolia Univ. of Science and Technology, Baotou (China). School of Environment and Energy

    2013-07-01

    This paper describes experiments to investigate the cluster structure of gas-particle flow at the wall region of a circulating fluidized bed (CFB). The setup is in a cold scale-model circulating fluidized bed with a riser that has a 0.30 m 0.28 m cross-section and is 2.9 m tall. A video camera was utilized to visualize the cluster structure through a transparent Plexiglas wall. An image processing system was used to analyze images, which were obtained under different superficial gas velocities and solid circulating rates. The results show that distinctly different cluster structures exist in the different operating conditions, which the number, shape and size of the clusters are affected by main air flow.

  11. THE ALUMINA-SILICATES IN STABILIZATION PROCESSES IN FLUIDIZED-BED ASH

    Directory of Open Access Journals (Sweden)

    IVANA PERNA

    2011-03-01

    Full Text Available Presented study of coal fluidized-bed ash solidification was accompanied with specific studies of alumino-silicates residues in ashes. The specific technology of fluid coal burning and its relatively low temperature combustion combines coal burning and decomposition of calcium carbonate added to the fluid layer in the main endeavor to capture all sulfur oxides. The burning temperature seems be decisive to the behavior of clayed residues and calcium carbonate decomposition in connection for the future solidification of fluidized bed ash. The calcareous substances in combination with alumino-silicate residues form solid bodies where silicates play decisive role of long-term stability and insolubility of obtained solids. The position of aluminum ions in clayed residues of burned coal were studied by MAS-NMR with attention on aluminum ion coordination to oxygen and formation of roentgen amorphous phase of poly-condensed calcium alumina-silicate.

  12. Highly efficient polymer solar cells with printed photoactive layer: rational process transfer from spin-coating

    KAUST Repository

    Zhao, Kui

    2016-09-05

    Scalable and continuous roll-to-roll manufacturing is at the heart of the promise of low-cost and high throughput manufacturing of solution-processed photovoltaics. Yet, to date the vast majority of champion organic solar cells reported in the literature rely on spin-coating of the photoactive bulk heterojunction (BHJ) layer, with the performance of printed solar cells lagging behind in most instances. Here, we investigate the performance gap between polymer solar cells prepared by spin-coating and blade-coating the BHJ layer for the important class of modern polymers exhibiting no long range crystalline order. We find that thickness parity does not always yield performance parity even when using identical formulations. Significant differences in the drying kinetics between the processes are found to be responsible for BHJ nanomorphology differences. We propose an approach which benchmarks the film drying kinetics and associated BHJ nanomorphology development against those of the champion laboratory devices prepared by spin-coating the BHJ layer by adjusting the process temperature. If the optimization requires the solution concentration to be changed, then it is crucial to maintain the additive-to-solute volume ratio. Emulating the drying kinetics of spin-coating is also shown to help achieve morphological and performance parities. We put this approach to the test and demonstrate printed PTB7:PC71BM polymer solar cells with efficiency of 9% and 6.5% PCEs on glass and flexible PET substrates, respectively. We further demonstrate performance parity for two other popular donor polymer systems exhibiting rigid backbones and absence of a long range crystalline order, achieving a PCE of 9.7%, the highest efficiency reported to date for a blade coated organic solar cell. The rational process transfer illustrated in this study should help the broader and successful adoption of scalable printing methods for these material systems.

  13. Formation and removal of biomass-derived contaminants in fluidized-bed gasification processes

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E. [VTT Energy, Espoo (Finland). Energy Production Technologies

    1996-12-31

    The objectives of this thesis were to examine the effects of the feedstock and the operating conditions of a fluidized-bed gasifier on the formation of tars and nitrogen-containing compounds and to study the effectiveness of the hot gas cleaning methods developed for the removal of particulates, alkali metals, tars and nitrogen-containing compounds. The most essential part of the work was carried out in the pressurized fluidized-bed gasification test facilities composed of an air-blown bubbling fluidized-bed gasifier and subsequent hot gas filter unit. The operation pressure of the test rig could be varied in the range 0.3 - 1.0 MPa and the maximum allowable gasification temperature was 1 050 deg C. The maximum capacity with biomass fuels was 80 kg/h. A wide range of feedstocks from hard coals, lignite and peat to different wood derived fuels and straw were used in the gasification tests. Two different types of ceramic filters were tested in the filter unit connected to the pressurized fluidized-bed gasifier. The filter unit was operated in a temperature range of 400 - 740 deg C. The particulate removal requirements set by the gas turbines were met by both types of filters and with product gases derived from all the feedstocks tested. In addition to the gasification and gas filtration tests, catalytic tar and ammonia decomposition was studied using both laboratory and bench-scale test facilities. Inexpensive calcium-based bulk materials, dolomites and limestones, were efficient tar decomposition catalysts in atmospheric-pressure tests

  14. Adsorption processes in a fluidised bed with internal circulation; Adsorptionsprozesse in intern zirkulierender Wirbelschicht

    Energy Technology Data Exchange (ETDEWEB)

    Reichhold, A. [Inst. fuer Verfahrenstechnik, Brennstofftechnik und Umwelttechnik, Wien (Austria); Hofbauer, H. [Inst. fuer Verfahrenstechnik, Brennstofftechnik und Umwelttechnik, Wien (Austria)

    1995-11-01

    The present contribution describes a fluidised bed with internal circulation which works as a continuous reaction/regeneration system, in this case as an adsorption/desorption system which serves to separate gaseous pollutants or recover useful gases. (orig./SR) [Deutsch] Dargestellt wird eine intern zirkulierende Wirbelschicht als kontinuierliches Reaktions/Regenerations-System, hier als Adsorptions/Desorptions-System, zur Abtrennung bzw. Rueckgewinnung eines gasfoermigen Schad- oder Wertstoffes. (orig./SR)

  15. Review on Biomass Torrefaction Process and Product Properties and Design of Moving Bed Torrefaction System Model Development

    Energy Technology Data Exchange (ETDEWEB)

    Jaya Shankar Tumuluru; Christopher T. Wright; Shahab Sokhansanj

    2011-08-01

    A Review on Torrefaction Process and Design of Moving Bed Torrefaction System for Biomass Processing Jaya Shankar Tumuluru1, Shahab Sokhansanj2 and Christopher T. Wright1 Idaho National Laboratory Biofuels and Renewable Energy Technologies Department Idaho Falls, Idaho 83415 Oak Ridge National Laboratory Bioenergy Resource and Engineering Systems Group Oak Ridge, TN 37831 Abstract Torrefaction is currently developing as an important preprocessing step to improve the quality of biomass in terms of physical properties, and proximate and ultimate composition. Torrefaction is a slow heating of biomass in an inert or reduced environment to a maximum temperature of 300 C. Torrefaction can also be defined as a group of products resulting from the partially controlled and isothermal pyrolysis of biomass occurring in a temperature range of 200-230 C and 270-280 C. Thus, the process can also be called a mild pyrolysis as it occurs at the lower temperature range of the pyrolysis process. At the end of the torrefaction process, a solid uniform product with lower moisture content and higher energy content than raw biomass is produced. Most of the smoke-producing compounds and other volatiles are removed during torrefaction, which produces a final product that will have a lower mass but a higher heating value. There is a lack of literature on the design aspects of torrefaction reactor and a design sheet for estimating the dimensions of the torrefier based on capacity. This study includes (a) conducting a detailed review on the torrefaction of biomass in terms of understanding the process, product properties, off-gas compositions, and methods used, and (b) to design a moving bed torrefier, taking into account the basic fundamental heat and mass transfer calculations. Specific objectives include calculating the dimensions like diameter and height of the moving packed bed torrefier for different capacities ranging from 25-1000 kg/hr, designing the heat loads and gas flow rates, and

  16. Adaptation of the continuous cold-trap system of fluidized-bed to the fluoride volatility process

    International Nuclear Information System (INIS)

    1976-01-01

    A continuous cold-trap system consisting of fluidized condensor and stripper has been evaluated with a view to adapt it to the Fluoride Volatility Process in establishing the continuous purification process without radiation decomposition of PuF 6 . Its feasibility is shown by the test with UF 6 -air. Necessary conditions for the cold trap, and performance of the 2-in.-dia. fluidized-bed cold-trap system are presented, and also a model of mist formation in the condensor

  17. Using experimental design to optimize the process parameters in fluidized bed granulation on a semi-full scale.

    Science.gov (United States)

    Rambali, B; Baert, L; Massart, D L

    2001-06-04

    A face-centered central composite design was applied in order to optimize the granulation process on a semi-full scale (30-kg batch) for the geometric mean granule size. The granulation process variables investigated were: inlet air temperature, inlet airflow rate, spray rate and inlet air humidity. Based on the process variables, the theoretical powder bed moisture content after the spraying process and a measure for the droplet size were determined. Multiple regression modeling was used to develop two models for the granule size: an empirical model, based on the four process parameters, and a fundamental model, based on the balance between the granule growth affected by the theoretical powder bed moisture content and the droplet size and the breakage effect of the airflow rate. These regression models were used to optimize the granulation process to obtain a granule size between 300 and 500 microm. Additional experiments confirmed that these models were valid. Other granule properties, namely the geometric standard deviation, the Hausner index, the angle of repose and the moisture content, were evaluated at the optimal operation conditions.

  18. Focused beam reflectance method as an innovative (PAT) tool to monitor in-line granulation process in fluidized bed.

    Science.gov (United States)

    Alshihabi, Firas; Vandamme, Thierry; Betz, Gabriele

    2013-02-01

    Fluidized bed granulation is a commonly used unit operation in the pharmaceutical industry. But still to obtain and control the desired granule size is challenging due to many process variables affecting the final product. Focused beam reflectance measurement (FBRM, Mettler-Toledo, Switzerland) is an increasingly popular particle growth analysis technique. FBRM tool was installed in two different locations inside a fluidized bed granulator (GPCG2, Glatt, Binzen) in order to monitor the granulation growth kinetics. An experimental design was created to study the effect of process variables using FBRM probe and comparing the results with the one's measured by sieve analysis. The probe location is of major importance to get smooth and robust curves. The excess feeding of binder solution might lead to agglomeration and thus to process collapse, however this phenomenon was clearly detected with FBRM method. On the other hand, the process variables at certain levels might affect the FBRM efficiency by blocking the probe window with sticky particles. A good correlation was obtained (R(2) = 0.95) between FBRM and sieve analysis mean particle size. The proposed in-line monitoring tool enables the operator to select appropriate process parameters and control the wet granulation process more efficiently.

  19. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system: Topical report, Process analysis, FY 1983

    Energy Technology Data Exchange (ETDEWEB)

    None

    1987-07-31

    KRW Energy Systems, Inc., is engaged in the continuing development of a pressurized, fluidized-bed gasification process at its Waltz Mill Site in Madison, Pennsylvania. The overall objective of the program is to demonstrate the viability of the KRW process for the environmentally-acceptable production of low- and medium-Btu fuel gas from a variety of fossilized carbonaceous feedstocks and industrial fuels. This report presents process analysis of the 24 ton-per-day Process Development Unit (PDU) operations and is a continuation of the process analysis work performed in 1980 and 1981. Included is work performed on PDU process data; gasification; char-ash separation; ash agglomeration; fines carryover, recycle, and consumption; deposit formation; materials; and environmental, health, and safety issues. 63 figs., 43 tabs.

  20. Structurally Integrated Coatings for Wear and Corrosion (SICWC): Arc Lamp, InfraRed (IR) Thermal Processing

    Energy Technology Data Exchange (ETDEWEB)

    Mackiewicz-Ludtka, G.; Sebright, J. [Caterpillar Corp.

    2007-12-15

    The primary goal of this Cooperative Research and Development Agreement (CRADA) betwe1311 UT-Battelle (Contractor) and Caterpillar Inc. (Participant) was to develop the plasma arc lamp (PAL), infrared (IR) thermal processing technology 1.) to enhance surface coating performance by improving the interfacial bond strength between selected coatings and substrates; and 2.) to extend this technology base for transitioning of the arc lamp processing to the industrial Participant. Completion of the following three key technical tasks (described below) was necessary in order to accomplish this goal. First, thermophysical property data sets were successfully determined for composite coatings applied to 1010 steel substrates, with a more limited data set successfully measured for free-standing coatings. These data are necessary for the computer modeling simulations and parametric studies to; A.) simulate PAL IR processing, facilitating the development of the initial processing parameters; and B.) help develop a better understanding of the basic PAL IR fusing process fundamentals, including predicting the influence of melt pool stirring and heat tnmsfar characteristics introduced during plasma arc lamp infrared (IR) processing; Second, a methodology and a set of procedures were successfully developed and the plasma arc lamp (PAL) power profiles were successfully mapped as a function of PAL power level for the ORNL PAL. The latter data also are necessary input for the computer model to accurately simulate PAL processing during process modeling simulations, and to facilitate a better understand of the fusing process fundamentals. Third, several computer modeling codes have been evaluated as to their capabilities and accuracy in being able to capture and simulate convective mixing that may occur during PAL thermal processing. The results from these evaluation efforts are summarized in this report. The intention of this project was to extend the technology base and provide for

  1. Effect of process parameters on coating composition of cathodic ...

    Indian Academy of Sciences (India)

    cathodic treatments [3]. For the anodic plasma process, sur- face passivation of the working electrode can lead to the growth of oxide film and it can be named micro-arc oxida- tion (MAO) or plasma electrolytic oxidation (PEO) [4]. On the other hand, when the substrate is cathodically polarized. (cathodic plasma electrolysis, ...

  2. Effect of process parameters on coating composition of cathodic ...

    Indian Academy of Sciences (India)

    10

    different composition from 100 vol% copper oxide to different ratio of copper oxide and carbon, the structure changing ..... occurred at a lower voltage and higher current in the sample labeled Cu 3. The current density ..... Towards smart electrolytic plasma technologies: An overview of methodological approaches to process ...

  3. Influence of Processing and Heat Treatment on Corrosion Resistance and Properties of High Alloyed Steel Coatings

    Science.gov (United States)

    Hill, Horst; Weber, Sebastian; Raab, Ulrich; Theisen, Werner; Wagner, Lothar

    2012-09-01

    Corrosion and abrasive wear are two important aspects to be considered in numerous engineering applications. Looking at steels, high-chromium high-carbon tool steels are proper and cost-efficient materials. They can either be put into service as bulk materials or used as comparatively thin coatings to protect lower alloyed construction or heat treatable steels from wear and corrosion. In this study, two different corrosion resistant tool steels were used for the production of coatings and bulk material. They were processed by thermal spraying and super solidus liquid phase sintering as both processes can generally be applied to produce coatings on low alloyed substrates. Thermally sprayed (high velocity oxygen fuel) coatings were investigated in the as-processed state, which is the most commonly used condition for technical applications, and after a quenching and tempering treatment. In comparison, sintered steels were analyzed in the quenched and tempered condition only. Significant influence of alloy chemistry, processing route, and heat treatment on tribological properties was found. Experimental investigations were supported by computational thermodynamics aiming at an improvement of tribological and corrosive resistance.

  4. PROCESS OF COATING WITH NICKEL BY THE DECOMPOSITION OF NICKEL CARBONYL

    Science.gov (United States)

    Hoover, T.B.

    1959-04-01

    An improved process is presented for the deposition of nickel coatings by the thermal decomposition of nickel carbonyl vapor. The improvement consists in incorporating a small amount of hydrogen sulfide gas in the nickel carbonyl plating gas. It is postulated that the hydrogen sulfide functions as a catalyst. i

  5. Development of industrial ion implantation and ion assisted coating processes: A perspective

    International Nuclear Information System (INIS)

    Legg, K.O.; Solnick-Legg, H.

    1989-01-01

    Ion beam processes have gone through a series of developmental stages, from being the mainstay of the semiconductor industry for production of integrated circuits, to new commercial processes for biomedical, aerospace and other industries. Although research is still continuing on surface modification using ion beam methods, ion implantation and ion assisted coatings for treatment of metals, ceramics, polymers and composites must now be considered viable industrial processes of benefit in a wide variety of applications. However, ion implantation methods face various barriers to acceptability, in terms not only of other surface treatment processes, but for implantation itself. This paper will discuss some of the challenges faced by a small company whose primary business is development and marketing of ion implantation and ion-assisted coating processes. (orig.)

  6. Investigation about the Chrome Steel Wire Arc Spray Process and the Resulting Coating Properties

    Science.gov (United States)

    Wilden, J.; Bergmann, J. P.; Jahn, S.; Knapp, S.; van Rodijnen, F.; Fischer, G.

    2007-12-01

    Nowadays, wire-arc spraying of chromium steel has gained an important market share for corrosion and wear protection applications. However, detailed studies are the basis for further process optimization. In order to optimize the process parameters and to evaluate the effects of the spray parameters DoE-based experiments had been carried out with high-speed camera shoots. In this article, the effects of spray current, voltage, and atomizing gas pressure on the particle jet properties, mean particle velocity and mean particle temperature and plume width on X46Cr13 wire are presented using an online process monitoring device. Moreover, the properties of the coatings concerning the morphology, composition and phase formation were subject of the investigations using SEM, EDX, and XRD-analysis. These deep investigations allow a defined verification of the influence of process parameters on spray plume and coating properties and are the basis for further process optimization.

  7. Porous nickel coatings on steel tubes formed by aqueous colloidal processing

    Energy Technology Data Exchange (ETDEWEB)

    Ferrari, B.; Sanchez-Herencia, A.J.; Moreno, R. [Instituto de Ceramica y Vidrio, CSIC, Carretera de Valencia Km. 24,300, Arganda del Rey, E-28500 Madrid (Spain)

    2002-09-01

    A main goal in the manufacture of composite materials is the possibility of applying the colloidal approach to powder metallurgy. Here porous nickel coatings have been prepared in the inner walls of steel tubes by a simple, low-cost colloidal process. Coatings treated at 650 C show good adhesion to the steel surface and a higher porosity that bulk bodies, as desired for manufacturing inner linings on long steel tubes such as those used for heat-exchange applications. (Abstract Copyright [2002], Wiley Periodicals, Inc.)

  8. Surface enhanced 316L/SiC nano-composite coatings via laser cladding and following cold-swaging process

    Science.gov (United States)

    Li, Yuhang; Gao, Shiyou

    2017-10-01

    Cold-swaging is one of a cold deformation processes, and ceramic-reinforcement nano-composite coatings can effectively improve the performance of metal matrix surface. Therefore, the two processes are innovatively combined to further improve the surface properties of the metal matrix in this paper. The microstructure and surface properties of the laser cladding 316L + 10 wt% SiC nano-composite coatings were examined through designed experiments after cold-swaging by self-developed hydraulic machine. Furthermore, the coatings were compared with those without cold-swaging coatings at the same time. The result shows that the cold-swaging process can further enhance the tensile strength, micro-hardness and the wear resistance of the composite coating. This study can be used as a reference for further strengthening of laser cladding nano-composite coatings in future research.

  9. Investigation of radiation keeping property of barite coated cloth via image processing method

    Energy Technology Data Exchange (ETDEWEB)

    Kilincarslan, S.; Akkurt, I.; Molla, T.; Akarslan, F. [Department of Construction Education, Suleyman Demirel University, Isparta (Turkey); Department of Physics, Science Faculty, Suleyman Demirel University, Isparta (Turkey); Department of Construction Education, Suleyman Demirel University, Isparta (Turkey); Textil Engineering, Engineering Faculty, Suleyman Demirel University, Isparta (Turkey)

    2012-09-06

    Preservative clothes which are able to absorb radiation beam are needed not only for saving people working at radioactive environment but also for saving others from natural and man-made radiation sources we are exposed in daily life. Barite is a mineral which can be used for armour plating because of high atomic numbered element barium constituent of barite. In this study, armour plating property of barite was applied to fabrics. Barite coated fabric having characteristic of keeping radiation was obtained by penetrating barite on cloth via coating method. Radiation keeping property of fabrics obtained was determined via image processing. The results of experiments showed that barite coated fabrics have blocked radiation more than normal fabrics have done.

  10. Investigation of radiation keeping property of barite coated cloth via image processing method

    International Nuclear Information System (INIS)

    Kilinçarslan, Ş.; Akkurt, İ.; Molla, T.; Akarslan, F.

    2012-01-01

    Preservative clothes which are able to absorb radiation beam are needed not only for saving people working at radioactive environment but also for saving others from natural and man-made radiation sources we are exposed in daily life. Barite is a mineral which can be used for armour plating because of high atomic numbered element barium constituent of barite. In this study, armour plating property of barite was applied to fabrics. Barite coated fabric having characteristic of keeping radiation was obtained by penetrating barite on cloth via coating method. Radiation keeping property of fabrics obtained was determined via image processing. The results of experiments showed that barite coated fabrics have blocked radiation more than normal fabrics have done.

  11. Investigation of radiation keeping property of barite coated cloth via image processing method

    Science.gov (United States)

    Kilinçarslan, Ş.; Akkurt, İ.; Molla, T.; Akarslan, F.

    2012-09-01

    Preservative clothes which are able to absorb radiation beam are needed not only for saving people working at radioactive environment but also for saving others from natural and man-made radiation sources we are exposed in daily life. Barite is a mineral which can be used for armour plating because of high atomic numbered element barium constituent of barite. In this study, armour plating property of barite was applied to fabrics. Barite coated fabric having characteristic of keeping radiation was obtained by penetrating barite on cloth via coating method. Radiation keeping property of fabrics obtained was determined via image processing. The results of experiments showed that barite coated fabrics have blocked radiation more than normal fabrics have done.

  12. Antimicrobial edible films and coatings for fresh and minimally processed fruits and vegetables: a review.

    Science.gov (United States)

    Valencia-Chamorro, Silvia A; Palou, Lluís; Del Río, Miguel A; Pérez-Gago, María B

    2011-01-01

    The use of edible films and coatings is an environmentally friendly technology that offers substantial advantages for shelf-life increase of many food products including fruits and vegetables. The development of new natural edible films and coatings with the addition of antimicrobial compounds to preserve fresh and minimally processed fruits and vegetables is a technological challenge for the industry and a very active research field worldwide. Antimicrobial agents have been successfully added to edible composite films and coatings based on polysaccharides or proteins such as starch, cellulose derivatives, chitosan, alginate, fruit puree, whey protein isolated, soy protein, egg albumen, wheat gluten, or sodium caseinate. This paper reviews the development of edible films and coatings with antimicrobial activity, typically through the incorporation of antimicrobial food additives as ingredients, the effect of these edible films on the control of target microorganisms, the influence of antimicrobial agents on mechanical and barrier properties of stand-alone edible films, and the effect of the application of antimicrobial edible coatings on the quality of fresh and fresh-cut fruits and vegetables.

  13. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    Science.gov (United States)

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-12-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  14. Data on the optimized sulphate electrolyte zinc rich coating produced through in-situ variation of process parameters.

    Science.gov (United States)

    Fayomi, Ojo Sunday Isaac

    2018-02-01

    In this study, a comprehensive effect of particle loading and optimised process parameter on the developed zinc electrolyte was presented. The depositions were performed between 10-30 min at a stirring rate of 200 rpm at room temperature of 30 °C. The effect of coating difference on the properties and interfacial surface was acquired, at a voltage interval between 0.6 and 1.0 V for the coating duration. The framework of bath condition as it influences the coating thickness was put into consideration. Hence, the electrodeposition data for coating thickness, and coating per unit area at constant distance between the anode and cathode with depth of immersion were acquired. The weight gained under varying coating parameter were acquired and could be used for designing and given typical direction to multifunctional performance of developed multifacetal coatings in surface engineering application.

  15. Simulation, microstructure and microhardness of the nano-SiC coating formed on Al surface via laser shock processing

    International Nuclear Information System (INIS)

    Cui, C.Y.; Cui, X.G.; Zhao, Q.; Ren, X.D.; Zhou, J.Z.; Liu, Z.; Wang, Y.M.

    2014-01-01

    Highlights: • Nano-SiC coating is successfully fabricated on pure Al surface via LSPC. • Movement states of the nano-SiC particles are analyzed by FEM. • Formation mechanism of the nano-SiC coating is put forward and discussed. • Microhardness of the Al is significantly improved due to the nano-SiC coating. - Abstract: A novel method, laser shock processing coating (LSPC), has been developed to fabricate a particle-reinforced coating based on laser shock processing (LSP). In this study, a nano-SiC coating is successfully prepared on pure Al surface via LSPC. The surface and cross section morphologies as well as the compositions of nano-SiC coating are investigated. Moreover, a finite element method (FEM) is employed to clarify the formation process of nano-SiC coating. On the basis of the above analyzed results, a possible formation mechanism of the nano-SiC coating is tentatively put forward and discussed. Furthermore, the nano-SiC coating shows superior microhardness over the Al substrate

  16. Storage capacity assessment of liquid fuels production by solar gasification in a packed bed reactor using a dynamic process model

    International Nuclear Information System (INIS)

    Kaniyal, Ashok A.; Eyk, Philip J. van; Nathan, Graham J.

    2016-01-01

    Highlights: • First analysis to assess storage requirements of a stand-alone packed bed, batch process solar gasifier. • 35 days of storage required for stand-alone solar system, whereas 8 h of storage required for hybrid system. • Sensitivity of storage requirement to reactor operation, solar region and solar multiple evaluated. - Abstract: The first multi-day performance analysis of the feasibility of integrating a packed bed, indirectly irradiated solar gasification reactor with a downstream FT liquids production facility is reported. Two fuel-loading scenarios were assessed. In one, the residual unconverted fuel at the end of a day is reused, while in the second, the residual fuel is discarded. To estimate a full year time-series of operation, a simplified statistical model was developed from short-period simulations of the 1-D heat transfer, devolatilisation and gasification chemistry model of a 150 kW th packed bed reactor (based on the authors’ earlier work). The short time-series cover a variety of solar conditions to represent seasonal, diurnal and cloud-induced solar transience. Also assessed was the influence of increasing the solar flux incident at the emitter plate of the packed bed reactor on syngas production. The combination of the annual time-series and daily model of syngas production was found to represent reasonably the seasonal transience in syngas production. It was then used to estimate the minimum syngas storage volume required to maintain a stable flow-rate and composition of syngas to a FT reactor over a full year of operation. This found that, for an assumed heliostat field collection area of 1000 m 2 , at least 64 days of storage is required, under both the Residual Fuel Re-Use and Discard scenarios. This figure was not sensitive to the two solar sites assessed, Farmington, New Mexico or Tonopah Airport, Nevada. Increasing the heliostat field collection area from 1000 to 1500 m 2 , led to an increase in the calculated daily rate

  17. A study on the basic CVD process technology for TRISO coated particle fuel

    International Nuclear Information System (INIS)

    Choi, D. J.; Cheon, J. H.; Keum, I. S.; Lee, H. S.; Kim, J. G.

    2006-03-01

    Hydrogen energy has many advantages and is suitable as alternative energy of fossil fuel. The study of nuclear hydrogen production has performed at present. For nuclear hydrogen production, it is needed the study of VHTR(Very High Temperature Reactor) and TRISO(TRI-iSOtropic) coated fuel. TRISO coated fuel particle deposited by FBCVD(Fludized Bed CVD) method is composed of three isotropic layers: Inner Pyrolytic Carbon (IPyC), Silicon Carbide (SiC), Outer Pyrolytic Carbon (OPyC) layers. Silicon carbide was chemically vapor deposed on graphite substrate using methyltrichlorosilane (CH 3 SiCl 3 ) as a source in hydrogen atmosphere. The effect of deposition temperature and input gas ratios ( α=Q H2 /Q MTS =P H2 /P MTS ) was investigated in order to find out characteristics of silicon carbide layer. From results of those, SiC-TRISO coating deposition was conducted and achieved. Zirconium carbide layer as an advanced material of silicon carbide layer has studied. In order to find out basic properties and characteristics, studies have conducted using various methods. Zirconium carbide is chemically vapor deposed subliming zirconium tetrachloride(ZrCl 4 ) and using methan(CH 4 ) as a source in hydrogen atmosphere. Many experiments were conducted on graphite substrate about many deposition conditions such as ZrCl 4 heating temperatures and variables of H2 and CH 4 flow rate. but carbon graphite was deposited. For deposition of zirconium carbide, several different methods were approached. so zirconium carbide deposed on ZrO 2 substrate. In this experiments. source subliming type and equipment are no problems. But deposition of zirconium carbide will be continuously studied on graphite substrate approaching views of experimental way and equipment structure

  18. PROCESSING AND CHARACTERISATION OF HIGH-VELOCITY SUSPENSION FLAME SPRAYED (HVSFS BIOACTIVE GLASS COATINGS

    Directory of Open Access Journals (Sweden)

    GIOVANNI BOLELLI

    2010-03-01

    Full Text Available The High-Velocity Suspension Flame Spraying (HVSFS technique was employed in order to deposit bioactive glass coatings onto titanium substrates. Two different glass compositions were examined: the classical 45S5 Bioglass and a newly-developed SiO2–CaO–K2O–P2O5 glass, labelled as “Bio-K”. Suitable raw materials were melted in a furnace and fritted by casting into water. The frit was dry-milled in a porcelain jar and subsequently attrition-milled in isopropanol. The resulting micronsized powders were dispersed in a water+isopropanol mixture, in order to prepare suitable suspensions for the HVSFS process. The deposition parameters were varied; however, all coatings were obtained by performing three consecutive torch cycles in front of the substrate. The thickness and porosity of the coatings were significantly affected by the chosen set of deposition parameters; however, in all cases, the layer produced during the third torch cycle was thicker and denser than the one produced during the first cycle. As the system temperature increases during the spraying process, the particles sprayed during the last torch cycle remain at T > Tg while they spread, so that interlamellar viscous flow sintering takes place, favouring the formation of such denser microstructure. Both coatings are entirely glassy; however, micro-Raman spectroscopy reveals that, whereas the 45S5 coating is structurally identical to the corresponding bulk glass, the “Bio-K” coating is somewhat different from the bulk one.

  19. The freezing process of continuously sprayed water droplets on the superhydrophobic silicone acrylate resin coating surface

    Science.gov (United States)

    Hu, Jianlin; Xu, Ke; Wu, Yao; Lan, Binhuan; Jiang, Xingliang; Shu, Lichun

    2014-10-01

    This study conducted experiments on freezing process of water droplets on glass slides covered with superhydrophobic coatings under the continuous water spray condition in the artificial climatic chamber which could simulate low temperature and high humidity environments. The freezing mechanism and freezing time of water droplets under the condition of continuous spray were observed by the microscope and were compared with those of the single static droplet. Then, differences of freezing process between continuously sprayed droplets and single static droplet were analyzed. Furthermore, the effects of static contact angle (CA), contact angle hysteresis (CAH) and roughness of the superhydrophobic coating surface on the freezing time of continuously sprayed droplets were explored. Results show that the freezing process of the continuously sprayed droplets on the superhydrophobic coating started with the homogeneous nucleation at gas-liquid interfaces. In addition, the temperature difference between the location near the solid-liquid interface and the location near the gas-liquid interface was the key factor that influenced the ice crystallization mechanism of water droplets. Moreover, with the larger CA, the smaller CAH and the greater roughness of the surface, droplets were more likely to roll down the surface and the freezing duration on the surface was delayed. Based on the findings, continuous water spray is suggested in the anti-icing superhydrophobic coatings research.

  20. The development of an integrated multistaged fluid-bed retorting process. Final report, September 1990--August 1994

    Energy Technology Data Exchange (ETDEWEB)

    Carter, S.D.; Taulbee, D.N.; Stehn, J.L.; Vego, A.; Robl, T.L.

    1995-02-01

    This summarizes the development of the KENTORT II retorting process, which includes integral fluidized bed zones for pyrolysis, gasification, and combustion of oil shale. Purpose was to design and test the process at the 50-lb/hr scale. The program included bench- scale studies of coking and cracking reactions of shale oil vapors over processed shale particles to address issues of scaleup associated with solid-recycle retorting. The bench-scale studies showed that higher amounts of carbon coverage reduce the rate of subsequent carbon deposition by shale oil vapors onto processed shale particles; however carbon-covered materials were also active in terms of cracking and coking. Main focus was the 50-lb/hr KENTORT II PDU. Cold-flow modeling and shakedown were done before the PDU was made ready for operation. Seven mass-balanced, steady-state runs were completed within the window of design operating conditions. Goals were achieved: shale feedrate, run duration (10 hr), shale recirculation rates (4:1 to pyrolyzer and 10:1 to combustor), bed temperatures (pyrolyzer 530{degree}C, gasifier 750{degree}C, combustor 830{degree}C), and general operating stability. Highest oil yields (up to 109% of Fischer assay) were achieved for runs lasting {ge} 10 hours. High C content of the solids used for heat transfer to the pyrolysis zone contributed to the enhanced oil yield achieved.

  1. Thermal physics of gas-thermal coatings formation processes. State of investigations

    International Nuclear Information System (INIS)

    Fialko, N.M.; Prokopov, V.G.; Meranova, N.O.; Borisov, Yu.S.; Korzhik, V.N.; Sherenkovskaya, G.P.; AN Ukrainskoj SSR, Kiev

    1993-01-01

    The analysis of state of investigations of gas-thermal coatings formation processes in presented. Classification of approaches to mathematical simulation of thermal phenomena studies is offered. The general characteristics of three main approaches to the analysis of heat transport processes is given. Some problems of mathematical simulation of single particle thermal interaction with solid surface are considered in details. The main physical assumptions are analysed

  2. Biological reduction of nitrates in wastewaters from nuclear processing using a fluidized-bed bioreactor

    International Nuclear Information System (INIS)

    Pitt, W.W.; Hancher, C.W.; Patton, B.D.

    1981-01-01

    There are a number of nitrate-containing wastewater sources, as concentrated as 30 wt.% NO 3 - and as large as 2000 m 3 /day, in the nuclear fuel cycle. The biological reduction of nitrate in wastewater to gaseous nitrogen, accompanied by the oxidation of a nutrient carbon source to gaseous carbon dioxide, is an ecologically sound and cost-effective method of treating wastewaters containing nitrates. These nitrate-containing wastewater sources can be successfully biologically denitrified to meet discharge standards in the range of 10 to 20 gN(NO 3 - )/m 3 by the use of a fluidized-bed bioreactor. The denitrification bacteria are a mixed culture derived from garden soil; the major strain is Pseudomonas. In the fluidized-bed bioreactor the bacteria are allowed to attach to 0.25- to 0.50-mm-diam coal fluidization particles, which are then fluidized by the upward flow of influent wastewater. Maintaining the bacteria-to-coal weight ratio at approximately 1:10 results in a bioreactor bacteria loading of greater than 20,000 g/m 3 . This paper describes the results of a biodenitrification R and D program based on the use of fluidized bioreactors capable of operating at nitrate levels up to 7000 g/m 3 and achieving denitrification rates as high as 80 g N(NO 3 - ) per day per liter of empty bioreactor volume. 4 figures, 7 tables

  3. Conceptual approach for an in-line quality control system in Additive Manufacturing Powder Bed Fusion processes

    Directory of Open Access Journals (Sweden)

    Fulga Simina

    2017-01-01

    Full Text Available Additive Manufacturing is one of the genuine hopes for the forth industrial revolution since digital data is controlling the whole layered production process. At the same time the geometric freedom and tool-free production assures a high degree of individualisation. But to be the driving force behind a new industrial revolution, a qualification of additive manufacturing processes is necessary so that the resulting products meet the required quality and safety standards in the different fields of application such as in handling technology or medical technology. This paper will discuss a conceptual approach for the development of an in-line quality control system in Additive Manufacturing Powder Bed Fusion processes using the example of the Selective Laser Sintering process.

  4. Evaluation of models for predicting spray mist diameter for scaling-up of the fluidized bed granulation process.

    Science.gov (United States)

    Fujiwara, Maya; Dohi, Masafumi; Otsuka, Tomoko; Yamashita, Kazunari; Sako, Kazuhiro

    2012-01-01

    We evaluated models for predicting spray mist diameter suitable for scaling-up the fluidized bed granulation process. By precise selection of experimental conditions, we were able to identify a suitable prediction model that considers changes in binder solution, nozzle dimension, and spray conditions. We used hydroxypropyl cellulose (HPC), hydroxypropyl methylcellulose (HPMC), or polyvinylpyrrolidone (PVP) binder solutions, which are commonly employed by the pharmaceutical industry. Nozzle dimension and spray conditions for oral dosing were carefully selected to reflect manufacturing and small (1/10) scale process conditions. We were able to demonstrate that the prediction model proposed by Mulhem optimally estimated spray mist diameter when each coefficient was modified. Moreover, we developed a simple scale-up rule to produce the same spray mist diameter at different process scales. We confirmed that the Rosin-Rammler distribution could be applied to this process, and that its distribution coefficient was 1.43-1.72 regardless of binder solution, spray condition, or nozzle dimension.

  5. The preparation of the sustained release metformin hydrochloride microcapsules by the Wurster fluidized bed.

    Science.gov (United States)

    Cao, Jin; Liu, Hongfei; Pan, Weisan; Sun, Changshan; Feng, Yingshu; Zhong, Hui; Shi, Shuang Shuang; He, Yan

    2014-07-01

    The main objective of this study was to prepare sustained release metformin hydrochloride microcapsules by the Wurster fluidized bed and to obtain the optimized coating process and formulation. Fine microcapsules without agglomeration were obtained in a continuous coating process with the atomization air pressure of 0.2Mpa and an appropriate coating speed temperature. With other design variables of coating process fixed, the effects of different fluidizing air volume, coating temperature, coating speed, coating material, coating materials amount, plasticizer type and plasticizer amount on drug release were investigated respectively. Coating solution was achieved by dissolving EC45cps of 21 g, EC100cps of 7 g, DBS of 2.8 g and talcum powder of 8 g in ethanol to get a final volume of 500 ml. Particles of 150g along with 500mL coating solution would be fine. The results showed that with the air volume of 35 m3•h-1, coating temperature of 35o, coating speed of 6 mL•min-1 and proper amount of coating solution, fine microcapsules were obtained. The mean diameter of the microcapsules obtained eventually were 213 μm and the drug content were 23%, which was suitable for producing a suspension. Particle diameter distribution corresponded to the normal distribution and obviously prolonged drug-release was achieved.

  6. Production of specifically structured lipids by enzymatic interesterification in a pilot enzyme bed reactor: process optimization by response surface methodology

    DEFF Research Database (Denmark)

    Xu, Xuebing; Mu, Huiling; Høy, Carl-Erik

    1999-01-01

    Pilot production of specifically structured lipids by Lipozyme IM-catalyzed interesterification was carried out in a continuous enzyme bed reactor without the use of solvent. Medium chain triacylglycerols and oleic acid were used as model substrates. Response surface methodology was applied...... to optimize the reaction system with four process parameters, these being volume flow rate, water content in the substrates, reaction temperature and substrate ratio. The incorporation of acyl donors, product yields and the content of diacylglycerols were measured as the model responses. Enzyme activity...

  7. Double-layer optical fiber coating analysis in MHD flow of an elastico-viscous fluid using wet-on-wet coating process

    Science.gov (United States)

    Khan, Zeeshan; Islam, Saeed; Shah, Rehan Ali; Khan, Muhammad Altaf; Bonyah, Ebenezer; Jan, Bilal; Khan, Aurangzeb

    Modern optical fibers require a double-layer coating on the glass fiber in order to provide protection from signal attenuation and mechanical damage. The most important plastic resins used in wires and optical fibers are plastic polyvinyl chloride (PVC) and low and high density polyethylene (LDPE/HDPE), nylon and Polysulfone. One of the most important things which affect the final product after processing is the design of the coating die. In the present study, double-layer optical fiber coating is performed using melt polymer satisfying Oldroyd 8-constant fluid model in a pressure type die with the effect of magneto-hydrodynamic (MHD). Wet-on-wet coating process is applied for double-layer optical fiber coating. The coating process in the coating die is modeled as a simple two-layer Couette flow of two immiscible fluids in an annulus with an assigned pressure gradient. Based on the assumptions of fully developed laminar and MHD flow, the Oldroyd 8-constant model of non-Newtonian fluid of two immiscible resin layers is modeled. The governing nonlinear equations are solved analytically by the new technique of Optimal Homotopy Asymptotic Method (OHAM). The convergence of the series solution is established. The results are also verified by the Adomian Decomposition Method (ADM). The effect of important parameters such as magnetic parameter Mi , the dilatant constant α , the Pseodoplastic constant β , the radii ratio δ , the pressure gradient Ω , the speed of fiber optics V , and the viscosity ratio κ on the velocity profiles, thickness of coated fiber optics, volume flow rate, and shear stress on the fiber optics are investigated. At the end the result of the present work is also compared with the experimental results already available in the literature by taking non-Newtonian parameters tends to zero.

  8. An integrated study of thermal spray process-structure-property correlations: A case study for plasma sprayed molybdenum coatings

    International Nuclear Information System (INIS)

    Vaidya, A.; Streibl, T.; Li, L.; Sampath, S.; Kovarik, O.; Greenlaw, R.

    2005-01-01

    Thermal spray coatings exhibit a wide variety of hierarchial and multiscale microstructural characteristics that lead to variation in their functional properties and performance. The array of defect structures, orthotropic behaviour and process-induced attributes (e.g. quenching stresses) all add to complexity in understanding and predicting their performance. A complete understanding of the plasma spray process includes examination of the particle-jet interaction, particle impact (to form the splats) and the particle-substrate interaction during coating deposition. This link has been established by using diagnostic tools in conjunction with a splat collection shutter and an 'in situ' curvature measurement instrument. In this study, commercial grade spherical molybdenum (Mo) powder was plasma sprayed and the spray stream was characterized for resulting particle state. A 'splat map' was deposited through a 'spray stream guillotine' to capture the fingerprint of the plume cross-section. Subsequently, coatings were deposited at these spray conditions on a newly developed 'in situ' curvature measurement instrument to measure coating residual stresses and to estimate the coating modulus. Splats and coatings were subsequently characterized by microdiffraction (for splat residual stresses), nano and microindentation for elastic and elastic-plastic properties and by electron microscopy. This complete history of the process followed by splat and coating characterization provides insight into the correlation between processing parameters, resultant particle states and final coating properties. The role of particle temperature and velocity on the splat (and coating) morphology and residual stress is explained in the results

  9. Observation and simulation of heterogeneous 2D water and solute flow processes in ditch beds for subsequent catchment modelling

    Science.gov (United States)

    Dages, Cecile; Samouelian, Anatja; Lanoix, Marthe; Dollinger, Jeanne; Chakkour, Sara; Chovelon, Gabrielle; Trabelsi, Khouloud; Voltz, Marc

    2015-04-01

    Ditches are involved in the transfer of pesticide to surface and groundwaters (e.g. Louchart et al., 2001). Soil horizons underlying ditch beds may present specific soil characteristics compared to neighbouring field soils due to erosion/deposition processes, to the specific biological activities (rooting dynamic and animal habitat) in the ditches (e.g. Vaughan et al., 2008) and to management practices (burning, dredging, mowing,...). Moreover, in contrast to percolation processes in field soils that can be assumed to be mainly 1D vertical, those occurring in the ditch beds are by essence 2D or even 3D. Nevertheless, due to a lake of knowledge, these specific aspects of transfer within ditch beds are generally omitted for hydrological simulation at the catchment scale (Mottes et al., 2014). Accordingly, the aims of this study were i) to characterize subsurface solute transfer through ditch beds and ii) to determine equivalent hydraulic parameters of the ditch beds for use in catchment scale hydrological simulations. A complementary aim was to evaluate the error in predictions performed when percolation in ditches is assumed to be similar to that in the neighbouring field soil. First, bromide transfer experiments were performed on undisturbed soil column (15 cm long with a 15 cm inner-diameter), horizontally and vertically sampled within each soil horizon underlying a ditch bed and within the neighboring field. Columns were sampled at the Roujan catchment (Hérault, France), which belongs to the long term Mediterranean hydrological observatory OMERE (Voltz and Albergel, 2002). Second, for each column, a set of parameters was determined by inverse optimization with mobile-immobile or dual permeability models, with CXTFIT (Toride et al., 1999) or with HYDRUS (Simunek et al., 1998). Third, infiltration and percolation in the ditch was simulated by a 2D flow domain approach considering the 2D variation in hydraulic properties of the cross section of a ditch bed. Last

  10. A corrosion-protective coating based on a solution-processable polymer-grafted graphene oxide nanocomposite

    International Nuclear Information System (INIS)

    Qi, Kai; Sun, Yimin; Duan, Hongwei; Guo, Xingpeng

    2015-01-01

    Highlights: • Solution-processable polymer-grafted graphene nanocomposite is synthesized. • The nanocomposite exhibits synergistic properties of both building blocks. • The nanocomposite can be easily applied to form a protective coating on metals. • The coating can effectively prevent corrosion of copper substrate. - Abstract: A new type of solution-processable graphene coating has been synthesized by grafting polymethylmethacrylate (PMMA) brushes on graphene oxide (GO) via surface-initiated atom transfer radical polymerization (ATRP). One major finding is that the PMMA-grafted GO nanocomposite exhibits synergistic properties of both building blocks, i.e., permeation inhibition of GO and solubility of PMMA in a variety of solvents, which makes it compatible with commonly used coating methods to form uniform coatings with controlled thickness. Our results demonstrate that PMMA-grafted GO coating can effectively block charge transfer at the metal–electrolyte interface and prevent corrosion of the copper substrate under aggressive saline conditions

  11. Yttria coating on quartz mould inner surface for fabrication of metal fuel slug using injection casting process

    International Nuclear Information System (INIS)

    Vinod, A.V.; Hemanth Kumar, S.; Manivannan, A.; Muralidaran, P.; Anthonysamy, S.; Sudha, R.

    2016-01-01

    Quartz moulds are used for casting metal alloy of U-Zr slugs by injection casting process. Ceramic (Y 2 O 3 ) coating on inner surface of the quartz mould is provided to avoid silica contamination in the fuel slugs during casting. Experiments were carried out to standardise the coating process and optimising various parameters such as particle size of Y 2 O 3 , choice of suitable binder, method for application of coating, drying and sintering at high temperature to ensure uniformity and strength of coating. Required Coating thickness of ∼40 μm was achieved on a quartz mould of inner diameter of 4.98±0.01mm. Experimental procedure for coating on inner surface of the quartz tubes using yttrium oxide is described in this work. (author)

  12. Assessment Approach for Identifying Compatibility of Restoration Projects with Geomorphic and Flooding Processes in Gravel Bed Rivers.

    Science.gov (United States)

    DeVries, Paul; Aldrich, Robert

    2015-08-01

    A critical requirement for a successful river restoration project in a dynamic gravel bed river is that it be compatible with natural hydraulic and sediment transport processes operating at the reach scale. The potential for failure is greater at locations where the influence of natural processes is inconsistent with intended project function and performance. We present an approach using practical GIS, hydrologic, hydraulic, and sediment transport analyses to identify locations where specific restoration project types have the greatest likelihood of working as intended because their function and design are matched with flooding and morphologic processes. The key premise is to identify whether a specific river analysis segment (length ~1-10 bankfull widths) within a longer reach is geomorphically active or inactive in the context of vertical and lateral stabilities, and hydrologically active for floodplain connectivity. Analyses involve empirical channel geometry relations, aerial photographic time series, LiDAR data, HEC-RAS hydraulic modeling, and a time-integrated sediment transport budget to evaluate trapping efficiency within each segment. The analysis segments are defined by HEC-RAS model cross sections. The results have been used effectively to identify feasible projects in a variety of alluvial gravel bed river reaches with lengths between 11 and 80 km and 2-year flood magnitudes between ~350 and 1330 m(3)/s. Projects constructed based on the results have all performed as planned. In addition, the results provide key criteria for formulating erosion and flood management plans.

  13. Cavitation erosion of chromium-manganese and chromium-cobalt coatings processed by laser beam

    International Nuclear Information System (INIS)

    Giren, B.G.; Szkodo, M.

    2002-01-01

    In this work the cavitation erosion of chromium-manganese and chromium-cobalt clads were tested, each of them for three cases: (1) without additional processing; (2) after laser heating of the solid state and (3) after laser remelting of the material. Armco iron, carbon steel 45 and chromium-nickel steel 0H18N9T were used as substrates. C.W. CO 2 laser with a beam power of 1000 W was used as a source of radiation. The investigated samples were subjected to cavitation impingement in a rotating disk facility. The results indicate that laser processing of the thick, electrode deposited coatings by laser beam leads in some cases to an increase of their cavitation resistance. Strong dependence of the coatings performance on the substrate, both for the laser processed or unprocessed parts of the materials was also discovered. (author)

  14. Plasma thermal performance of a dual-process PVD/PS tungsten coating on carbon-based panels for nuclear fusion application

    International Nuclear Information System (INIS)

    Kim, Hyunmyung; Lee, Ho Jung; Kim, Sung Hwan; Jang, Changheui

    2016-01-01

    Highlights: • Plasma thermal performance of a dual-process PVD/PS W coating was evaluated. • Steady-state heat fluxes of 1–3 MW/m 2 were applied to the W coated specimens. • Less micro-pores and grain growth were observed for the dual-process coating. • Loss of coating thickness was observed for the simple PS W coating. • Dual-process PVD/PS W coating was resistant to erosion due to the surface PVD layer. - Abstract: Various tungsten (W) coating techniques have been used for the application of plasma facing material in nuclear fusion devices, which resulted in limited success. In this study, a dual-process W coating structure was developed on a graphite substrate to improve the thermal performance of the coating structure. The dual-process coating structure consisted of a thin (∼7 μm) multilayer W/Mo physical vapor deposition (PVD) coating layer deposited on top of the relatively thick (∼160 μm) plasma spray (PS) W coating on a graphite substrate panel. Then the coated sample was exposed to plasma heat flux of 1–3 MW/m 2 for 300 s. With addition of a thin surface PVD coating layer, the microstructure change in underlying PS W coating was substantially reduced compared to the simple PS W coating structure. The thickness of overall coating structure was maintained for the dual-process PVD/PS coated samples after the thermal loading tests, while a significant reduction in thickness due to surface erosion was observed for the simple PS W coated samples. The improvement in surface erosion resistance in the dual-process coating structure was discussed in view of the characteristics of PVD and PS coating layers.

  15. Plasma thermal performance of a dual-process PVD/PS tungsten coating on carbon-based panels for nuclear fusion application

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyunmyung; Lee, Ho Jung; Kim, Sung Hwan; Jang, Changheui, E-mail: chjang@kaist.ac.kr

    2016-11-01

    Highlights: • Plasma thermal performance of a dual-process PVD/PS W coating was evaluated. • Steady-state heat fluxes of 1–3 MW/m{sup 2} were applied to the W coated specimens. • Less micro-pores and grain growth were observed for the dual-process coating. • Loss of coating thickness was observed for the simple PS W coating. • Dual-process PVD/PS W coating was resistant to erosion due to the surface PVD layer. - Abstract: Various tungsten (W) coating techniques have been used for the application of plasma facing material in nuclear fusion devices, which resulted in limited success. In this study, a dual-process W coating structure was developed on a graphite substrate to improve the thermal performance of the coating structure. The dual-process coating structure consisted of a thin (∼7 μm) multilayer W/Mo physical vapor deposition (PVD) coating layer deposited on top of the relatively thick (∼160 μm) plasma spray (PS) W coating on a graphite substrate panel. Then the coated sample was exposed to plasma heat flux of 1–3 MW/m{sup 2} for 300 s. With addition of a thin surface PVD coating layer, the microstructure change in underlying PS W coating was substantially reduced compared to the simple PS W coating structure. The thickness of overall coating structure was maintained for the dual-process PVD/PS coated samples after the thermal loading tests, while a significant reduction in thickness due to surface erosion was observed for the simple PS W coated samples. The improvement in surface erosion resistance in the dual-process coating structure was discussed in view of the characteristics of PVD and PS coating layers.

  16. Treatment of mature landfill leachate using hybrid processes of hydrogen peroxide and adsorption in an activated carbon fixed bed column.

    Science.gov (United States)

    Eljaiek-Urzola, Monica; Guardiola-Meza, Luis; Ghafoori, Samira; Mehrvar, Mehrab

    2018-02-23

    In this study, the treatment of mature landfill leachate is evaluated by oxidation with hydrogen peroxide (H 2 O 2 ) combined with adsorption in a granular activated carbon (GAC) fixed bed column to determinate the increase in the biodegradability index, the reduction of chemical oxygen demand (COD) as well as the increase in the useful life of the GAC bed. The sample leachate from Loma de Los Cocos Landfill (Cartagena de Indias, Colombia) has a very low biodegradability ratio ranging from 0.034 to 0.048 that makes it difficult to meet the required water quality level according to the regulations. The COD removal is initially monitored in the H 2 O 2 oxidation treatment process. The operating conditions such as pH, H 2 O 2 dosage, and the reaction time are optimized in this process based on the percentage of COD removal. A maximum COD removal of 29.9% is achieved at an initial H 2 O 2 concentration of 5000 mg L -1 with a pH of 8 and the reaction time of 60 min. The hybrid treatment by H 2 O 2 -GAC achieved 97.3% COD removal and 116% increase in the biodegradability ratio (from 0.072 to 0.134) while this ratio was increased by 6.5% with H 2 O 2 alone. Moreover, the useful life of the GAC bed is increased from 45 min in the column fed with raw leachate to 170 min in the column fed with pretreated leachate and 5000 mg L -1 of H 2 O 2 at pH of 8 that subsequently increased the activated carbon adsorption capacity. An adsorption model for leachate treated with H 2 O 2 is also developed.

  17. Alternative waste form development - low-temperature pyrolytic carbon coatings

    International Nuclear Information System (INIS)

    Oma, K.H.; Rusin, J.M.; Kidd, R.W.; Browning, M.F.

    1981-01-01

    Although several chemical vapor deposition (CVD) - coated waste forms have been successfully produced, some major disadvantages associated with the high-temperature fluidized-bed CVD coating process exist. To overcome these disadvantages, the Pacific Northwest Laboratory has initiated the development of a pyrolytic carbon CVD coating system to coat large waste-form particles at temperatures ranging from 400 to 500/degree/C. This relatively simple system has been used to coat kilogram quantities of simulated waste-glass marbles. Further development of this system could result in a viable process to coat bulk quantities of both glass and ceramic waste forms. This paper discusses various aspects of the development work, including coating techniques, parametric study, and coater equipment. 10 refs

  18. Double-layer optical fiber coating analysis in MHD flow of an elastico-viscous fluid using wet-on-wet coating process

    Directory of Open Access Journals (Sweden)

    Zeeshan Khan

    Full Text Available Modern optical fibers require a double-layer coating on the glass fiber in order to provide protection from signal attenuation and mechanical damage. The most important plastic resins used in wires and optical fibers are plastic polyvinyl chloride (PVC and low and high density polyethylene (LDPE/HDPE, nylon and Polysulfone. One of the most important things which affect the final product after processing is the design of the coating die. In the present study, double-layer optical fiber coating is performed using melt polymer satisfying Oldroyd 8-constant fluid model in a pressure type die with the effect of magneto-hydrodynamic (MHD. Wet-on-wet coating process is applied for double-layer optical fiber coating. The coating process in the coating die is modeled as a simple two-layer Couette flow of two immiscible fluids in an annulus with an assigned pressure gradient. Based on the assumptions of fully developed laminar and MHD flow, the Oldroyd 8-constant model of non-Newtonian fluid of two immiscible resin layers is modeled. The governing nonlinear equations are solved analytically by the new technique of Optimal Homotopy Asymptotic Method (OHAM. The convergence of the series solution is established. The results are also verified by the Adomian Decomposition Method (ADM. The effect of important parameters such as magnetic parameter Mi, the dilatant constant α, the Pseodoplastic constant β, the radii ratio δ, the pressure gradient Ω, the speed of fiber optics V, and the viscosity ratio κ on the velocity profiles, thickness of coated fiber optics, volume flow rate, and shear stress on the fiber optics are investigated. At the end the result of the present work is also compared with the experimental results already available in the literature by taking non-Newtonian parameters tends to zero. Keywords: Non-Newtonian fluid, Oldroyd 8-constant fluid, MHD flow, Double-layer fiber coating, OHAM, ADM, Wet-on-wet coating process

  19. Effects of Coating Materials and Processing Conditions on Flow Enhancement of Cohesive Acetaminophen Powders by High-Shear Processing With Pharmaceutical Lubricants.

    Science.gov (United States)

    Wei, Guoguang; Mangal, Sharad; Denman, John; Gengenbach, Thomas; Lee Bonar, Kevin; Khan, Rubayat I; Qu, Li; Li, Tonglei; Zhou, Qi Tony

    2017-10-01

    This study has investigated the surface coating efficiency and powder flow improvement of a model cohesive acetaminophen powder by high-shear processing with pharmaceutical lubricants through 2 common equipment, conical comil and high-shear mixer. Effects of coating materials and processing parameters on powder flow and surface coating coverage were evaluated. Both Carr's index and shear cell data indicated that processing with the lubricants using comil or high-shear mixer substantially improved the flow of the cohesive acetaminophen powder. Flow improvement was most pronounced for those processed with 1% wt/wt magnesium stearate, from "cohesive" for the V-blended sample to "easy flowing" for the optimally coated sample. Qualitative and quantitative characterizations demonstrated a greater degree of surface coverage for high-shear mixing compared with comilling; nevertheless, flow properties of the samples at the corresponding optimized conditions were comparable between 2 techniques. Scanning electron microscopy images demonstrated different coating mechanisms with magnesium stearate or l-leucine (magnesium stearate forms a coating layer and leucine coating increases surface roughness). Furthermore, surface coating with hydrophobic magnesium stearate did not retard the dissolution kinetics of acetaminophen. Future studies are warranted to evaluate tableting behavior of such dry-coated pharmaceutical powders. Copyright © 2017 American Pharmacists Association®. Published by Elsevier Inc. All rights reserved.

  20. PROCESSES PROCEEDING ON CONCRETE COATING SURFACES IN CASE OF THEIR CHEMICAL PROTECTION AGAINST WINTER SLIPPERINESS

    Directory of Open Access Journals (Sweden)

    M. K. Pshembaev

    2016-01-01

    Full Text Available Concrete coatings of road traffic highways along with operational loadings caused by flow of traffic are subjected to weather and climate impacts. These are the following impacts: changes in temperature and air humidity, solar radiation,surface wind speed which is participating in formation of active heat-and-mass transfer in a surface layer of the concrete coating. One of the most complicated and important periods in the road traffic highway operation is so called transitional nature period (from Summer to Autumn and from Winter to Spring. These periods are accompanied by intensive rain and snow fall and possible formation of ice loading on the surface of cement and concrete coatings. These impacts significantly deteriorate friction properties of road pavement (friction factor φ is decreased up to 0.4 and less that can be a prerequisite to creation of various accident situations due to sharp increase in braking distance. For example, while having dry pavement the friction factor φ is equal to 0.80–0.85, and during icy condition of the road the factor φ constitutes 0.08–0.15 that consequently entails an increase in braking distance from 7.5 up to 20.0 m and more. It is quite possible that ice layer appears on the surface of concrete coatings when road traffic highways are used in winter season. Various methods are applicable to remove ice from the surface they can include also ice-melting chemicals and sodium chloride NaCl in particular. The chemical decreases freezing temperature of the formed brine and causes ice melting at negative temperature. Processes of NaCl dissolution and ice melting have an endothermic character, in other words these processes are accompanied by heat ingress and due to it temperature is sharply decreasing in the surface layer of the concrete coating which is under the melting ice and in this case phenomenon of thermal shock is observed.

  1. Influence of process parameters on physical dimensions of AA6063 aluminium alloy coating on mild steel in friction surfacing

    Directory of Open Access Journals (Sweden)

    B. Vijaya Kumar

    2015-09-01

    Full Text Available An attempt is made in the present study to obtain the relationships among process parameters and physical dimensions of AA6063 aluminium alloy coating on IS2062 mild steel obtained through friction surfacing and their impact on strength and ductility of the coating. Factorial experimental design technique was used to investigate and select the parameter combination to achieve a coating with adequate strength and ductility. Spindle speed, axial force and table traverse speed were observed to be the most significant factors on physical dimensions. It was observed that the thickness of the coating decreased as the coating width increased. In addition, the width and thickness of the coatings are higher at low and high torques. At intermediate torque values, when the force is high, the width of the coating is high, and its thickness is thin; and when the force is low, the width and thickness are low. The interaction effect between axial force (F – table traverse speed (Vx and spindle speed (N – table traverse speed (Vx produced an increasing effect on coating width and thickness, but other interactions exhibited decreasing influence. It has also been observed that sound coatings could be obtained in a narrow set of parameter range as the substrate-coating materials are metallurgically incompatible and have a propensity to form brittle intermetallics.

  2. Processes for washing a spent ion exchange bed and for treating biomass-derived pyrolysis oil, and apparatuses for treating biomass-derived pyrolysis oil

    Science.gov (United States)

    Baird, Lance Awender; Brandvold, Timothy A.

    2015-11-24

    Processes and apparatuses for washing a spent ion exchange bed and for treating biomass-derived pyrolysis oil are provided herein. An exemplary process for washing a spent ion exchange bed employed in purification of biomass-derived pyrolysis oil includes the step of providing a ion-depleted pyrolysis oil stream having an original oxygen content. The ion-depleted pyrolysis oil stream is partially hydrotreated to reduce the oxygen content thereof, thereby producing a partially hydrotreated pyrolysis oil stream having a residual oxygen content that is less than the original oxygen content. At least a portion of the partially hydrotreated pyrolysis oil stream is passed through the spent ion exchange bed. Water is passed through the spent ion exchange bed after passing at least the portion of the partially hydrotreated pyrolysis oil stream therethrough.

  3. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires.

    Science.gov (United States)

    Gelfi, Marcello; Solazzi, Luigi; Poli, Sandro

    2017-03-06

    This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  4. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires

    Directory of Open Access Journals (Sweden)

    Marcello Gelfi

    2017-03-01

    Full Text Available This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  5. Modelization of three-layered polymer coated steel-strip ironing process using a neural network

    Science.gov (United States)

    Sellés, M. A.; Schmid, S. R.; Sánchez-Caballero, S.; Seguí, V. J.; Reig, M. J.; Pla, R.

    2012-04-01

    An alternative to the traditional can manufacturing process is to use plastic laminated rolled steels as base stocks. This material consist of pre-heated steel coils that are sandwiched between one or two sheets of polymer. The heated sheets are then immediately quenched, which yields a strong bond between the layers. Such polymer-coated steels were investigated by Jaworski [1,2] and Sellés [3], and found to be suitable for ironing with carefully controlled conditions. A novel multi-layer polymer coated steel has been developed for container applications. This material presents an interesting extension to previous research on polymer laminated steel in ironing, and offers several advantages over the previous material (Sellés [3]). This document shows a modelization for the ironing process (the most crucial step in can manufacturing) done by using a neural network

  6. Morphology Analysis and Process Research on Novel Metal Fused-coating Additive Manufacturing

    Science.gov (United States)

    Wang, Xin; Wei, Zheng ying; Du, Jun; Ren, Chuan qi; Zhang, Shan; Zhang, Zhitong; Bai, Hao

    2017-12-01

    Existing metal additive manufacturing equipment has high capital costs and slow throughput printing. In this paper, a new metal fused-coating additive manufacturing (MFCAM) was proposed. Experiments of single-track formation were conducted using MFCAM to validate the feasibility. The low melting alloy was selected as the forming material. Then, the effect of process parameters such as the flow rate, deposition velocity and initial distance on the forming morphology. There is a strong coupling effect between the single track forming morphology. Through the analysis of influencing factors to improve the forming quality of specimens. The experimental results show that the twice as forming efficiency as the metal droplet deposition. Additionally, the forming morphology and quality were analyzed by confocal laser scanning microscope and X-ray. The results show that the metal fused-coating process can achieve good surface morphology and without internal tissue defect.

  7. Fluid-bed combustion

    Energy Technology Data Exchange (ETDEWEB)

    Hunt, G.; Schoebotham, N.

    1981-02-01

    In Energy Equipment Company's two-stage fluidized bed system, partial combustion in a fluidized bed is followed by burn-off of the generated gases above the bed. The system can be retrofitted to existing boilers, and can burn small, high ash coal efficiently. It has advantages when used as a hot gas generator for process drying. Tests on a boiler at a Cadbury Schweppes plant are reported.

  8. Fabrication and processing of polymer solar cells: A review of printing and coating techniques

    DEFF Research Database (Denmark)

    Krebs, Frederik C

    2009-01-01

    Polymer solar cells are reviewed in the context of the processing techniques leading to complete devices. A distinction is made between the film-forming techniques that are used currently such as spincoating, doctor blading and casting and the, from a processing point of view, more desirable film...... suited, but little explored in the context of polymer solar cells. A further distinction is made between printing and coating when a film is formed. The entire process leading to polymer solar cells is broken down into the individual steps and the available techniques and materials for each step...

  9. Closed field magnetron sputtering: new generation sputtering process for optical coatings

    Science.gov (United States)

    Gibson, D. R.; Brinkley, I.; Waddell, E. M.; Walls, J. M.

    2008-09-01

    "Closed field" magnetron (CFM) sputtering offers a flexible and high throughput deposition process for optical coatings and thin films. CFM sputtering uses two or more different metal targets to deposit multilayers comprising a wide range of dielectrics, metals and conductive oxides. Moreover, CFM provides a room temperature deposition process with high ion current density, low bias voltage and reactive oxidation in the entire volume around the rotating substrate drum carrier, thereby producing films over a large surface area at high deposition rate with excellent and reproducible optical properties. Machines based on the Closed Field are scaleable to meet a range of batch and in-line size requirements. Typically, thin film thickness control to <+/-1% is accomplished simply using time, although optical monitoring can be used for more demanding applications. Fine layer thickness control and deposition of graded index layers is also assisted with a specially designed rotating shutter mechanism. This paper presents data on optical properties for CFM deposited optical coatings, including anti-reflection, thermal control filters, graded coatings, narrowband filters as well as conductive transparent oxides such as indium tin oxide and carbide films. Benefits of the CFM sputter process are described.

  10. EB-PVD process management for highly productive zirconia thermal barrier coating of turbine blades

    International Nuclear Information System (INIS)

    Reinhold, E.; Botzler, P.; Deus, C.

    1999-01-01

    Zirconia thermal barrier coatings are well used in the turbine manufacturing industry because they ensure extended lifetimes of turbine blades. Compared with other techniques, EB-PVD processes are best suited for the deposition on turbine blades with regard to the layer properties. Therefore EB-PVD coaters for turbine blades are becoming increasingly interesting. The coating costs per component are mainly dependent on a highly productive solution for the deposition task. Thus the EB-PVD process management has to be optimized in order to meet the productivity requirements of the manufacturers. This includes the requirement of high deposition rates, large deposition areas, long time stable production cycles as well as a matched duration of preheating, deposition and cooling down per charge. Modern EB-PVD solutions to be introduced allow deposition rates on blades up to 7 μm/min. The consequences for the technological process management and plant design concerning long time stable coating cycles with high productivity will be discussed. (orig.)

  11. Effect of algae on flocculation of suspended bed sediments in a large shallow lake. Consequences for ecology and sediment transport processes

    Science.gov (United States)

    de Lucas Pardo, Miguel Angel; Sarpe, Dirk; Winterwerp, Johan Christian

    2015-06-01

    Lake Markermeer, a large shallow lake in The Netherlands, suffers from turbidity and ecology problems. As part of a study aiming to mitigate these problems, we study flocculation processes in the lake; in particular, the possible mutual flocculation between algae and re-suspended bed sediments. We show that sediment re-suspended from the bed of the lake can flocculate, forming flocs for which size is a function of the turbulence level in the water column. Moreover, we also demonstrate that algae and re-suspended bed sediments can mutually flocculate, yielding organic-inorganic aggregates. These aggregates have different features to those of their individual components, some of which have been measured and characterized in this paper. Furthermore, the characteristics of the resulting organic-inorganic flocs are strongly influenced by the type of algae in the aggregate. We found that, in the case of flocs consisting of bed sediments and filamentous algae, flocculation yields smaller flocs than for bed sediments only, resulting in an increased turbidity in the water column. In the case of flocs consisting of bed sediments and colonial algae, flocs grow faster and become larger than bed sediment flocs, which may result in the depletion of most colonies from the water column.

  12. Study on process development of solvent extraction of montan wax from lignite particles in a continuous fluidised bed

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Tiejun; Zhao Lianzhong; Di Weiquan; Huang Zhe; Chen Dabao; Zhang Ruiying; Yuan Huiru; Yang Guilin

    1985-12-01

    A new process of continuous solvent extraction for production of montan wax based on particulate fluidization technology was developed. Experimental results obtained in the pilot plant show that the fluidised bed extraction process is successful. The extraction rate is about 65-70% and benzene consumption is 0.46 t per ton of wax. Xun Dian lignite with particle size of 0.2-3 mm was used, which gave the following analysis data: wax content 7.15%, water content about 23%, ash content 12%. The quality of the montan wax product is specified as follows: water content 1.12%., insolubles (in benzene) 0.61%, ash content 0.3%, melting point 84 C, resin 21.16%, asphalts content 11.54%, acid value 35-50, saponification value 102.25.

  13. Aggregation in particle rich environments: a textural study of examples from volcanic eruptions, meteorite impacts, and fluidized bed processing.

    Science.gov (United States)

    Mueller, Sebastian B; Kueppers, Ulrich; Huber, Matthew S; Hess, Kai-Uwe; Poesges, Gisela; Ruthensteiner, Bernhard; Dingwell, Donald B

    2018-01-01

    Aggregation is a common process occurring in many diverse particulate gas mixtures (e.g. those derived from explosive volcanic eruptions, meteorite impact events, and fluid bed processing). It results from the collision and sticking of particles suspended in turbulent gas/air. To date, there is no generalized model of the underlying physical processes. Here, we investigate aggregates from 18 natural deposits (16 volcanic deposits and two meteorite impact deposits) as well as aggregates produced experimentally via fluidized bed techniques. All aggregates were analyzed for their size, internal structuring, and constituent particle size distribution. Commonalities and differences between the aggregate types are then used to infer salient features of the aggregation process. Average core to rim ratios of internally structured aggregates (accretionary lapilli) is found to be similar for artificial and volcanic aggregates but up to an order of magnitude different than impact-related aggregates. Rim structures of artificial and volcanic aggregates appear to be physically similar (single, sub-spherical, regularly-shaped rims) whereas impact-related aggregates more often show multiple or irregularly shaped rims. The particle size distributions (PSDs) of all three aggregate types are similar (< 200 μm). This proves that in all three environments, aggregation occurs under broadly similar conditions despite the significant differences in source conditions (particle volume fraction, particle size distribution, particle composition, temperature), residence times, plume conditions (e.g., humidity and temperature), and dynamics of fallout and deposition. Impact-generated and volcanic aggregates share many similarities, and in some cases may be indistinguishable without their stratigraphic context.

  14. Aggregation in particle rich environments: a textural study of examples from volcanic eruptions, meteorite impacts, and fluidized bed processing

    Science.gov (United States)

    Mueller, Sebastian B.; Kueppers, Ulrich; Huber, Matthew S.; Hess, Kai-Uwe; Poesges, Gisela; Ruthensteiner, Bernhard; Dingwell, Donald B.

    2018-04-01

    Aggregation is a common process occurring in many diverse particulate gas mixtures (e.g. those derived from explosive volcanic eruptions, meteorite impact events, and fluid bed processing). It results from the collision and sticking of particles suspended in turbulent gas/air. To date, there is no generalized model of the underlying physical processes. Here, we investigate aggregates from 18 natural deposits (16 volcanic deposits and two meteorite impact deposits) as well as aggregates produced experimentally via fluidized bed techniques. All aggregates were analyzed for their size, internal structuring, and constituent particle size distribution. Commonalities and differences between the aggregate types are then used to infer salient features of the aggregation process. Average core to rim ratios of internally structured aggregates (accretionary lapilli) is found to be similar for artificial and volcanic aggregates but up to an order of magnitude different than impact-related aggregates. Rim structures of artificial and volcanic aggregates appear to be physically similar (single, sub-spherical, regularly-shaped rims) whereas impact-related aggregates more often show multiple or irregularly shaped rims. The particle size distributions (PSDs) of all three aggregate types are similar (< 200 μm). This proves that in all three environments, aggregation occurs under broadly similar conditions despite the significant differences in source conditions (particle volume fraction, particle size distribution, particle composition, temperature), residence times, plume conditions (e.g., humidity and temperature), and dynamics of fallout and deposition. Impact-generated and volcanic aggregates share many similarities, and in some cases may be indistinguishable without their stratigraphic context.

  15. Characterization and refinement of carbide coating formation rates and dissolution kinetics in the Ta-C system

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, Patrick James [Univ. of New Mexico, Albuquerque, NM (United States)

    1996-10-01

    The interaction between carbide coating formation rates and dissolution kinetics in the tantalum-carbon system was investigated. The research was driven by the need to characterize carbide coating formation rates. The characterization of the carbide coating formation rates was required to engineer an optimum processing scheme for the fabrication of the ultracorrosion-resistant composite, carbon-saturated tantalum. A packed-bed carburization process was successfully engineered and employed. The packed-bed carburization process produced consistent, predictable, and repeatable carbide coatings. A digital imaging analysis measurement process for accurate and consistent measurement of carbide coating thicknesses was developed. A process for removing the chemically stable and extremely hard tantalum-carbide coatings was also developed in this work.

  16. Applicability of near-infrared spectroscopy in the monitoring of film coating and curing process of the prolonged release coated pellets.

    Science.gov (United States)

    Korasa, Klemen; Hudovornik, Grega; Vrečer, Franc

    2016-10-10

    Although process analytical technology (PAT) guidance has been introduced to the pharmaceutical industry just a decade ago, this innovative approach has already become an important part of efficient pharmaceutical development, manufacturing, and quality assurance. PAT tools are especially important in technologically complex operations which require strict control of critical process parameters and have significant effect on final product quality. Manufacturing of prolonged release film coated pellets is definitely one of such processes. The aim of the present work was to study the applicability of the at-line near-infrared spectroscopy (NIR) approach in the monitoring of pellet film coating and curing steps. Film coated pellets were manufactured by coating the active ingredient containing pellets with film coating based on polymethacrylate polymers (Eudragit® RS/RL). The NIR proved as a useful tool for the monitoring of the curing process since it was able to determine the extent of the curing and hence predict drug release rate by using partial least square (PLS) model. However, such approach also showed a number of limitations, such as low reliability and high susceptibility to pellet moisture content, and was thus not able to predict drug release from pellets with high moisture content. On the other hand, the at-line NIR was capable to predict the thickness of Eudragit® RS/RL film coating in a wide range (up to 40μm) with good accuracy even in the pellets with high moisture content. To sum up, high applicability of the at-line NIR in the monitoring of the prolonged release pellets production was demonstrated in the present study. The present findings may contribute to more efficient and reliable PAT solutions in the manufacturing of prolonged release dosage forms. Copyright © 2016 Elsevier B.V. All rights reserved.

  17. Fluidized bed spray granulation: analysis of heat and mass transfers and dynamic particle populations

    Directory of Open Access Journals (Sweden)

    S. Heinrich

    2005-06-01

    Full Text Available A model was developed taking into consideration the heat and mass transfer processes in liquid-sprayed fluidized beds. Such fluidized beds (FB are used for granulation, coating and agglomeration. Conclusions are drawn on the relevance of particle dispersion, spraying and drying to temperature and concentrations distributions. In extension, the model was coupled with a population balance model to describe the particle size distribution and the seeds formation for continuous external FBSG (fluidized bed spray granulation with non-classifying product discharge and a screening and milling unit in the seeds recycle. The effects of seeds formation on the stability of the process is discussed.

  18. Waste truck-tyre processing by flash pyrolysis in a conical spouted bed reactor

    International Nuclear Information System (INIS)

    Lopez, G.; Alvarez, J.; Amutio, M.; Mkhize, N.M.; Danon, B.; Gryp, P.; Görgens, J.F. van der; Bilbao, J.; Olazar, M.

    2017-01-01

    Highlights: • Flash pyrolysis improves TPO and limonene yields vs. slow pyrolysis. • The most suitable temperature for TPO and limonene maximization was 475 °C. • Operating at 575 °C gas yields and char quality was enhanced. • Temperature showed a limited effect on sulphur distribution among products. - Abstract: The flash pyrolysis of waste truck-tyres was studied in a conical spouted bed reactor (CSBR) operating in continuous regime. The influence of temperature on product distribution was analysed in the 425–575 °C range. A detailed characterization of the pyrolysis products was carried out in order to assess their most feasible application. Moreover, special attention was paid to the sulphur distribution among the products. The analysis of gaseous products was carried out using a micro-GC and the tyre pyrolysis oil (TPO) by means of GC-FID using peak areas for quantification, with GC/MS for identification and elemental analysis. Finally, the char was subjected to elemental analysis and surface characterization. According to the results, 475 °C is an appropriate temperature for the pyrolysis of waste tyres, given that it ensures total devolatilisation of tyre rubber and a high TPO yield, 58.2 wt.%. Moreover, the quality of the oil is optimum at this temperature, especially in terms of high concentrations of valuable chemicals, such as limonene. An increase in temperature to 575 °C reduced the TPO yield to 53.9 wt.% and substantially changed its chemical composition by increasing the aromatic content. However, the quality of the recovered char was improved at high temperatures.

  19. Metabolic and microbial community dynamics during the hydrolytic and acidogenic fermentation in a leach-bed process

    Energy Technology Data Exchange (ETDEWEB)

    Straeuber, Heike; Kleinsteuber, Sabine [UFZ - Helmholtz Centre for Environmental Research, Leipzig (Germany). Dept. of Bioenergy; UFZ - Helmholtz Centre for Environmental Research, Leipzig (Germany). Dept. of Environmental Microbiology; Schroeder, Martina [UFZ - Helmholtz Centre for Environmental Research, Leipzig (Germany). Dept. of Bioenergy

    2012-12-15

    Biogas production from lignocellulosic feedstock not competing with food production can contribute to a sustainable bioenergy system. The hydrolysis is the rate-limiting step in the anaerobic digestion of solid substrates such as straw. Hence, a detailed understanding of the metabolic processes during the steps of hydrolysis and acidogenesis is required to improve process control strategies. The fermentation products formed during the acidogenic fermentation of maize silage as a model substrate in a leach-bed process were determined by gas and liquid chromatography. The bacterial community dynamics was monitored by terminal restriction fragment length polymorphism analysis. The community profiles were correlated with the process data using multivariate statistics. The batch process comprised three metabolic phases characterized by different fermentation products. The bacterial community dynamics correlated with the production of the respective metabolites. In phase 1, lactic and acetic acid fermentations dominated. Accordingly, bacteria of the genera Lactobacillus and Acetobacter were detected. In phase 2, the metabolic pathways shifted to butyric acid fermentation, accompanied by the production of hydrogen and carbon dioxide and a dominance of the genus Clostridium. In phase 3, phylotypes affiliated with Ruminococcaceae and Lachnospiraceae prevailed, accompanied by the formation of caproic and acetic acids, and a high gas production rate. A clostridial butyric type of fermentation was predominant in the acidogenic fermentation of maize silage, whereas propionic-type fermentation was marginal. As the metabolite composition resulting from acidogenesis affects the subsequent methanogenic performance, process control should focus on hydrolysis/acidogenesis when solid substrates are digested. (orig.)

  20. Experimental Investigation of Process Parameters in Drilling LM25 Composites Coated with Multi Wall Carbon Nano Tubes Using Sonication Process

    Directory of Open Access Journals (Sweden)

    Sangeetha M.

    2017-09-01

    Full Text Available Aluminium based metal matrix composites are widely used in automobile components such as cardan shaft of Chevrolet corvette, disc brake and engine push rod. In this experiment a Hybrid Metal Matrix Composites (HMMC are fabricated and drilled. Drilling is the process of making slots in disc brake and thread in the engine parts. The surface quality of the drilled specimen depends on the speed, feed, drill type and the thrust force. Thrust force plays the major role in drilling the specimen. In this experiment HMMCs are fabricated using two processes-called, sonication and casting. Sonication is the process of coating the carbon nanotubes over the silicon carbide particles (SiCp. Semisolid stir casting is used to reinforce the coated SiCp in the LM 25 alloy. A drilling process is performed on HMMC to analyse the extent to which the input parameters influence the thrust force and Ovality. The tools used for drilling are solid carbide tools of three different diameters. Taguchi’s experimental design is adopted for the drilling operation. A mathematical model is used to determine the influence of input parameters on the outputs thrust force and ovality. This paper proves the combination of N3, f1 and d1 of the carbide tool results in the lowest value of thrust force and ovality while drilling HMMCs. In this work the HMMC is prepared by coating the abrasive nature, silicon carbide particle and there is a good interfacial bonding between the reinforced particle and matrix and the drilling process becomes smoother. The new being of this article is the treated ceramics, SiCp with carbon nanotubes. This HMMC shows the improved mechanical properties compared to other metal matrix composites surveyed in the literatures.

  1. HTS current lead units prepared by the TFA-MOD processed YBCO coated conductors

    International Nuclear Information System (INIS)

    Shiohara, K.; Sakai, S.; Ishii, Y.; Yamada, Y.; Tachikawa, K.; Koizumi, T.; Aoki, Y.; Hasegawa, T.; Tamura, H.; Mito, T.

    2010-01-01

    Two superconducting current lead units have been prepared using ten coated conductors of the Tri-Fluoro-Acetate - Metal Organic Deposition (TFA-MOD) processed Y 1 Ba 2 Cu 3 O 7-δ (YBCO) coated conductors with critical current (I c ) of about 170 A at 77 K in self-field. The coated conductors are 5 mm in width, 190 mm in length and about 120 μm in overall thickness. The 1.5 μm thick superconducting YBCO layer was synthesized through the TFA-MOD process on Hastelloy TM C-276 substrate tape with two buffer oxide layers of Gd 2 Zr 2 O 7 and CeO 2 . The five YBCO coated conductors are attached on a 1 mm thick Glass Fiber Reinforced Plastics (GFRP) board and soldered to Cu caps at the both ends. We prepared two 500 A-class current lead units. The DC transport current of 800 A was stably applied at 77 K without any voltage generation in all coated conductors. The voltage between both Cu caps linearly increased with increasing the applied current, and was about 350 μV at 500 A in both current lead units. According to the estimated values of the heat leakage from 77 K to 4.2 K, the heat leakage for the current lead unit was 46.5 mW. We successfully attained reduction of the heat leakage because of improvement of the transport current performance (I c ), a thinner Ag layer of YBCO coated conductor and usage of the GFRP board for reinforcement instead of a stainless steel board used in the previous study. The DC transport current of 1400 A was stably applied when the two current lead units were joined in parallel. The sum of the heat leakages from 77 K to 4.2 K for the combined the current lead units was 93 mW. In comparison with the conventional Cu current leads by gas-cooling, it could be noted that the heat leakage of the current lead is about one order of magnitude smaller than that of the Cu current lead.

  2. Dip-Coating Process Engineering and Performance Optimization for Three-State Electrochromic Devices

    Science.gov (United States)

    Wu, Lu; Yang, Dejiang; Fei, Lixun; Huang, Yue; Wu, Fang; Sun, Yiling; Shi, Jiayuan; Xiang, Yong

    2017-06-01

    Titanium dioxide (TiO2) nanoparticles were modified onto fluorine-doped tin oxide (FTO) via dip-coating technique with different nanoparticle sizes, lifting speeds, precursor concentrations, and dipping numbers. Electrodeposition-based electrochromic device with reversible three-state optical transformation (transparent, mirror, and black) was fabricated subsequently by sandwiching a suitable amount of gel electrolyte between modified FTO electrode and flat FTO electrode. Correlation between dip-coating process engineering, morphological features of TiO2 thin films, i.e., thickness and roughness, as well as performance of electrochromic devices, i.e., optical contrast, switching time, and cycling stability, were investigated. The modified device exhibits high optical contrast of 57%, the short coloration/bleaching switching time of 6 and 20 s, and excellent cycling stability after 1500 cycles of only 27% decrement rate by adjusting dip-coating processes engineering. The results in this study will provide valuable guidance for rational design of the electrochromic device with satisfactory performance.

  3. Friction Stir Processing of Copper-Coated SiC Particulate-Reinforced Aluminum Matrix Composite

    Directory of Open Access Journals (Sweden)

    Chih-Wei Huang

    2018-04-01

    Full Text Available In the present work, we proposed a novel friction stir processing (FSP to produce a locally reinforced aluminum matrix composite (AMC by stirring copper-coated SiC particulate reinforcement into Al6061 alloy matrix. Electroless-plating process was applied to deposit the copper surface coating on the SiC particulate reinforcement for the purpose of improving the interfacial adhesion between SiC particles and Al matrix. The core-shell SiC structure provides a layer for the atomic diffusion between aluminum and copper to enhance the cohesion between reinforcing particles and matrix on one hand, the dispersion of fine copper in the Al matrix during FSP provides further dispersive strengthening and solid solution strengthening, on the other hand. Hardness distribution and tensile results across the stir zone validated the novel concept in improving the mechanical properties of AMC that was realized via FSP. Optical microscope (OM and Transmission Electron Microscopy (TEM investigations were conducted to investigate the microstructure. Energy dispersive spectrometer (EDS, electron probe micro-analyzer (EPMA, and X-ray diffraction (XRD were explored to analyze the atomic inter-diffusion and the formation of intermetallic at interface. The possible strengthening mechanisms of the AMC containing Cu-coated SiC particulate reinforcement were interpreted. The concept of strengthening developed in this work may open a new way of fabricating of particulate reinforced metal matrix composites.

  4. A novel integrated thermally coupled moving bed reactors for naphtha reforming process with hydrodealkylation of toluene

    International Nuclear Information System (INIS)

    Iranshahi, Davood; Saeedi, Reza; Azizi, Kolsoom; Nategh, Mahshid

    2017-01-01

    Highlights: • A novel thermally coupled reactor in CCR naphtha reforming process is modeled. • The required heat of Naphtha process is attained with toluene hydrodealkylation. • A new kinetic model involving 32 pseudo-component and 84 reactions is proposed. • The aromatics and hydrogen production increase 19% and 23%, respectively. - Abstract: Due to the importance of catalytic naphtha reforming process in refineries, development of this process to attain the highest yield of desired products is crucial. In this study, continuous catalyst regeneration naphtha reforming process with radial flow is coupled with hydrodealkylation of toluene to prevent energy loss while enhancing aromatics and hydrogen yields. In this coupled process, heat is transferred between hot and cold sections (from hydrodealkylation of toluene to catalytic naphtha reforming process) using the process integration method. A steady-state two-dimensional model, which considers coke formation on the catalyst pellets, is developed and 32 pseudo-components with 84 reactions are investigated. Kinetic model utilized for HDA process is homogeneous and non-catalytic. The modeling results reveal an approximate increase of 19% and 23% in aromatics and hydrogen molar flow rates, respectively, in comparison with conventional naphtha reforming process. The improvement in aromatics production evidently indicates that HDA is a suitable process to be coupled with naphtha reforming.

  5. Transient Combustion in Granular Propellant Beds. Part I. Theoretical Modeling and Numerical Solution of Transient Combustion Processes in Mobile Granular Propellant Beds

    Science.gov (United States)

    1977-08-01

    To advice the statt-of-che- art in the combustion of granular prope..lents by forwilating a complete theoretical model describ".•j the Important...d~~+W s (-.1 1-3. Where the vector products of W , W/2 , W/ , W/ and W/ vith I arte •iVn as Wl#’. m II -VVW ,÷I&. -Wig I,÷W,4A+. j IS÷ I-P(/. W/r...beginning of the granular propel.ent bed ZL Left boumdary point - •light boundary point Grek S.2 1k (Ip Thermal diffusivity of pellucsp 1 Erosive burning

  6. TRISO-coated spent fuel processing using a Grind-Leach head-end

    International Nuclear Information System (INIS)

    Spencer, Barry B.; Del Cul, Guillermo D.; Mattus, Catherine H.; Collins, Emory D.

    2005-01-01

    Processing of TRISO-coated HTGR fuels with the grind-leach process requires that the fuel be finely pulverized for efficient and effective acid dissolution of the fuel components. Mechanical size reduction of the fuel is being investigated with jet mill technology as the final milling step. Laboratory experiments were performed with surrogates of crushed fuel compacts that indicate that milling to very small particle sizes is feasible. The size distribution of the milled product is sensitive to the solids feed rate, and the distribution may be bimodal which could support an effective solid-solid separation. (author)

  7. Comparison of electron beam and laser beam powder bed fusion additive manufacturing process for high temperature turbine component materials

    Energy Technology Data Exchange (ETDEWEB)

    Dryepondt, Sebastien N [ORNL; Kirka, Michael M [ORNL; Pint, Bruce A [ORNL; Ryan, Daniel [Solar Turbines, Inc.

    2016-04-01

    The evolving 3D printer technology is now at the point where some turbine components could be additive manufactured (AM) for both development and production purposes. However, this will require a significant evaluation program to qualify the process and components to meet current design and quality standards. The goal of the project was to begin characterization of the microstructure and mechanical properties of Nickel Alloy X (Ni-22Cr-18Fe-9Mo) test bars fabricated by powder bed fusion (PBF) AM processes that use either an electron beam (EB) or laser beam (LB) power source. The AM materials produced with the EB and LB processes displayed significant differences in microstructure and resultant mechanical properties. Accordingly, during the design analysis of AM turbine components, the specific mechanical behavior of the material produced with the selected AM process should be considered. Comparison of the mechanical properties of both the EB and LB materials to those of conventionally processed Nickel Alloy X materials indicates the subject AM materials are viable alternatives for manufacture of some turbine components.

  8. A highly efficient polyampholyte hydrogel sorbent based fixed-bed process for heavy metal removal in actual industrial effluent.

    Science.gov (United States)

    Zhou, Guiyin; Luo, Jinming; Liu, Chengbin; Chu, Lin; Ma, Jianhong; Tang, Yanhong; Zeng, Zebing; Luo, Shenglian

    2016-02-01

    High sorption capacity, high sorption rate, and fast separation and regeneration for qualified sorbents used in removing heavy metals from wastewater are urgently needed. In this study, a polyampholyte hydrogel was well designed and prepared via a simple radical polymerization procedure. Due to the remarkable mechanical strength, the three-dimensional polyampholyte hydrogel could be fast separated, easily regenerated and highly reused. The sorption capacities were as high as 216.1 mg/g for Pb(II) and 153.8 mg/g for Cd(II) owing to the existence of the large number of active groups. The adsorption could be conducted in a wide pH range of 3-6 and the equilibrium fast reached in 30 min due to its excellent water penetration for highly accessible to metal ions. The fixed-bed column sorption results indicated that the polyampholyte hydrogel was particularly effective in removing Pb(II) and Cd(II) from actual industrial effluent to meet the regulatory requirements. The treatment volumes of actual smelting effluent using one fixed bed column were as high as 684 bed volumes (BV) (7736 mL) for Pb(II) and 200 BV (2262 mL) for Cd(II). Furthermore, the treatment volumes of actual smelting effluent using tandem three columns reached 924 BV (31,351 mL) for Pb(II) and 250 BV (8483 mL) for Cd(II), producing only 4 BV (136 mL) eluent. Compared with the traditional high density slurry (HDS) process with large amount of sludge, the proposed process would be expected to produce only a small amount of sludge. When the treatment volume was controlled below 209.3 BV (7103 mL), all metal ions in the actual industrial effluent could be effectively removed (removal of heavy metal ions from practical wastewater. Copyright © 2015 Elsevier Ltd. All rights reserved.

  9. Size distribution of agglomerates of milk powder in wet granulation process in a vibro-fluidized bed

    Directory of Open Access Journals (Sweden)

    M. Banjac

    2009-09-01

    Full Text Available Results of experiments on the influence of technological parameters (intensity of vibration, granulation of the liquid feed, temperature of fluidization agent on the change of size distribution, as well as mass mean diameter of the milk powder particles subjected to the wet granulation process (agglomeration in a vibro-fluidized bed granulator are shown in this paper. Using water as a granulation liquid and air as a fluidization agent, it was found that mass mean diameter increases with increase of water feed, intensity of vibration, and decrease of air temperature. Increasing the intensity of vibration and decreasing the air temperature, primarily induces the increase of the dimensions of the initial nuclei. This can be explained on the basis of different influences that these changes (velocity of particle motion, intensity of particle collision, drying rate have on the coalescence of particles with smaller and/or bigger dimensions.

  10. Process for producing a well-adhered durable optical coating on an optical plastic substrate. [abrasion resistant polymethyl methacrylate lenses

    Science.gov (United States)

    Kubacki, R. M. (Inventor)

    1978-01-01

    A low temperature plasma polymerization process is described for applying an optical plastic substrate, such as a polymethyl methacrylate lens, with a single layer abrasive resistant coating to improve the durability of the plastic.

  11. Low-Cost Innovative Hi-Temp Fiber Coating Process for Advanced Ceramic Matrix Composites, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — MATECH GSM (MG) proposes 1) to demonstrate a low-cost innovative Hi-Temp Si-doped in-situ BN fiber coating process for advanced ceramic matrix composites in order to...

  12. Fabrication of long REBCO coated conductors by PLD process in China

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yijie, E-mail: yjli@sjtu.edu.cn [Key Laboratory of Artificial Structure and Quantum Control, Ministry of Education, Department of Physics and Astronomy, Shanghai Jiao Tong University, 800 Dong Chuan Road, Shanghai 20040 (China); Shanghai Superconductor Technology Corporation, Ltd, 28 Jiang Chuan Road, Shanghai 200240 (China); Liu, Linfei; Wu, Xiang [Key Laboratory of Artificial Structure and Quantum Control, Ministry of Education, Department of Physics and Astronomy, Shanghai Jiao Tong University, 800 Dong Chuan Road, Shanghai 20040 (China)

    2015-11-15

    Highlights: • SJTU fabricated 100 m long class CC tapes with over 300 A/cm on RABiTS tapes in 2011. • 100 m long CC tapes with 500 A/cm have been routinely fabricated on IBAD-MgO tapes. • The process optimization for kilometer long coated conductor tapes is underway. - Abstract: In China, the First National Key Project on CC Program started in 2009, which was focused on developing hundred meter long class CC tapes based on PLD/RABiTS processes. In this project, SJTU mainly worked on all of functional layer deposition process development. Northwest Institute for Non-ferrous Metal Research worked on RABiTS tape fabrication. At the end of the project in 2011, SJTU successfully fabricated hundred meter long CC tapes with over 300 A/cm (at 77 K, self field) on RABiTS tapes. To develop high performance CC tapes by PLD/IBAD-MgO processes, a pilot CC fabrication line was set up at Shanghai Superconductor Technology Corporation, Ltd. in 2013. High quality long REBCO coated conductors have been successfully fabricated on flexible polycrystalline metal tapes by PLD plus magnetron sputter and IBAD processes. Under optimized conditions, the IBAD-MgO layers showed pure (0 0 1) orientation and excellent in-plane texture. The in-plane phi-scan rocking curve is 4–6 degrees. AFM observation showed MgO layer had very smooth surface. The RMS is less 1 nm. On the textured MgO layer, sputter deposited single cerium oxide cap-layer showed pure (0 0 1) orientation and excellent in-plane texture of 4–6 degree. Reel-to-reel PLD process with high deposition rate was already scaled up to 100 m/h tape speed. Hundred meters long coated conductor tapes with over 500 A/cm performance have been routinely fabricated. And now, the process optimization for kilometer long coated conductor tapes is underway.

  13. Development of Advanced Coatings for Laser Modifications Through Process and Materials Simulation

    Science.gov (United States)

    Martukanitz, R. P.; Babu, S. S.

    2004-06-01

    A simulation-based system is currently being constructed to aid in the development of advanced coating systems for laser cladding and surface alloying. The system employs loosely coupled material and process models that allow rapid determination of material compatibility over a wide range of processing conditions. The primary emphasis is on the development and identification of composite coatings for improved wear and corrosion resistance. The material model utilizes computational thermodynamics and kinetic analysis to establish phase stability and extent of diffusional reactions that may result from the thermal response of the material during virtual processing. The process model is used to develop accurate thermal histories associated with the laser surface modification process and provides critical input for the non-isothermal materials simulations. These techniques were utilized to design a laser surface modification experiment that utilized the addition of stainless steel alloy 431 and TiC produced using argon and argon and nitrogen shielding. The deposits representing alloy 431 and TiC powder produced in argon resulted in microstructures retaining some TiC particles and an increase in hardness when compared to deposits produced using only the 431 powder. Laser deposits representing alloy 431 and TiC powder produced with a mixture of argon and nitrogen shielding gas resulted in microstructures retaining some TiC particles, as well as fine precipitates of Ti(CN) formed during cooling and a further increase in hardness of the deposit.

  14. Development of advanced coatings for laser modifications through process and materials simulation

    International Nuclear Information System (INIS)

    Martukanitz, R.P.; Babu, S.S.

    2004-01-01

    A simulation-based system is currently being constructed to aid in the development of advanced coating systems for laser cladding and surface alloying. The system employs loosely coupled material and process models that allow rapid determination of material compatibility over a wide range of processing conditions. The primary emphasis is on the development and identification of composite coatings for improved wear and corrosion resistance. The material model utilizes computational thermodynamics and kinetic analysis to establish phase stability and extent of diffusional reactions that may result from the thermal response of the material during virtual processing. The process model is used to develop accurate thermal histories associated with the laser surface modification process and provides critical input for the non-isothermal materials simulations. These techniques were utilized to design a laser surface modification experiment that utilized the addition of stainless steel alloy 431 and TiC produced using argon and argon and nitrogen shielding. The deposits representing alloy 431 and TiC powder produced in argon resulted in microstructures retaining some TiC particles and an increase in hardness when compared to deposits produced using only the 431 powder. Laser deposits representing alloy 431 and TiC powder produced with a mixture of argon and nitrogen shielding gas resulted in microstructures retaining some TiC particles, as well as fine precipitates of Ti(CN) formed during cooling and a further increase in hardness of the deposit

  15. Progress in Effect of Nano-modified Coatings and Welding Process Parameters on Wear of Contact Tube for Non-copper Coated Solid Wires

    Directory of Open Access Journals (Sweden)

    LI Zhuo-xin

    2017-12-01

    Full Text Available Environment-friendly non-copper coated solid wire is the main developing trend for gas shielded solid wires, whereas wear of contact tube limits their wide application. The effect of nano-modified coatings and welding process parameters on wear of contact tube for non-copper coated solid wires was reviewed. It was found that the wear of contact tube can be reduced due to the formation of tribo-films on the rubbing surfaces of welding wires against contact tube; it is feasible to decrease contact tube wear when non-copper coated solid wires are coated with nano-modified lubricants, thereby displaying excellent lubricating and thermal or electrical conduction characteristics. The wear of contact tube increases with the increase of welding current. The wear of contact tube is worse in direct-current electrode positive (DCEP than in direct-current electrode negative (DCEN. Arc ablation and electrical erosion are the dominant wear mechanisms of contact tube.

  16. Coal gasification by indirect heating in a single moving bed reactor: Process development & simulation

    Directory of Open Access Journals (Sweden)

    Junaid Akhlas

    2015-10-01

    Full Text Available In this work, the development and simulation of a new coal gasification process with indirect heat supply is performed. In this way, the need of pure oxygen production as in a conventional gasification process is avoided. The feasibility and energetic self-sufficiency of the proposed processes are addressed. To avoid the need of Air Separation Unit, the heat required by gasification reactions is supplied by the combustion flue gases, and transferred to the reacting mixture through a bayonet heat exchanger installed inside the gasifier. Two alternatives for the flue gas generation have been investigated and compared. The proposed processes are modeled using chemical kinetics validated on experimental gasification data by means of a standard process simulator (Aspen PlusTM, integrated with a spreadsheet for the modeling of a special type of heat exchanger. Simulation results are presented and discussed for proposed integrated process schemes. It is shown that they do not need external energy supply and ensure overall efficiencies comparable to conventional processes while producing syngas with lower content of carbon dioxide.

  17. Statistical evaluation of tablet coating processes: influence of pan design and solvent type

    Directory of Open Access Journals (Sweden)

    Valdomero Pereira de Melo Junior

    2010-12-01

    Full Text Available Partially and fully perforated pan coaters are among the most relevant types of equipment currently used in the process of coating tablets. The goal of this study was to assess the performance differences among these types of equipment employing a factorial design. This statistical approach allowed the simultaneous study of the process variables and verification of interactions among them. The study included partially-perforated and fully-perforated pan coaters, aqueous and organic solvents, as well as hypromellose-based immediate-release coating. The dependent variables were process time, energy consumption, mean weight of tablets and process yield. For the tests, placebo tablets with a mean weight of 250 mg were produced, divided into eight lots of two kilograms each and coated in duplicate, using both partially perforated pan and fully perforated pan coaters. The results showed a significant difference between the type of equipment used (partially and fully perforated pan coaters with regard to process time and energy consumption, whereas no significant difference was identified for mean weight of the coated tablets and process yield.Entre os tipos de equipamentos de maior relevância utilizados atualmente no processo de revestimento de comprimidos estão os de tambor parcial e totalmente perfurados. A proposta desse trabalho foi avaliar as diferenças de desempenho entre esses equipamentos empregando projeto fatorial. Essa abordagem estatística possibilitou o estudo simultâneo das variáveis do processo, permitindo verificar interações entre elas. O trabalho incluiu equipamento com tambor parcialmente perfurado e totalmente perfurado, solventes aquoso e orgânico, assim como revestimento de liberação imediata à base de hipromelose. As variáveis dependentes ou respostas foram tempo de processo, consumo de energia, peso médio e rendimento do processo. Para os ensaios, foram produzidos comprimidos de placebo de 250 mg de peso m

  18. Rheological of chocolate-flavored, reduced-calories coating as a function of conching process.

    Science.gov (United States)

    Medina-Torres, Luis; Sanchez-Olivares, Guadalupe; Nuñez-Ramirez, Diola Marina; Moreno, Leonardo; Calderas, Fausto

    2014-07-01

    Continuous flow and linear viscoelasticity rheology of chocolate coating is studied in this work using fat substitute gums (xanthan, GX). An alternative conching process, using a Rotor-Estator (RE) type impeller, is proposed. The objective is to obtain a chocolate coating material with improved flow properties. Characterization of the final material through particle size distribution (PSD), differential scanning calorimetry (DSC) and proximal analysis is reported. Particle size distribution of the final material showed less polydispersity and therefore, greater homogeneity; fusion points were also generated at around 20 °C assuming crystal type I (β'2) and II (α). Moreover, the final material exhibited crossover points (higher structure material), whereas the commercial brand chocolate used for comparison did not. The best conditions to produce the coating were maturing of 36 h and 35 °C, showing crossover points around 76 Pa and a 0.505 solids particle dispersion (average particle diameter of 0.364 μm), and a fusion point at 20.04 °C with a ΔHf of 1.40 (J/g). The results indicate that xanthan gum is a good substitute for cocoa butter and provides stability to the final product.

  19. Online process control of a pharmaceutical intermediate in a fluidized-bed drier environment using near-infrared spectroscopy.

    Science.gov (United States)

    Märk, Julia; Karner, Martin; Andre, Max; Rueland, Jochen; Huck, Christian W

    2010-05-15

    In the production plant of an antibiotic substance, a new fluidized-bed drier has been installed. For online process control of the drying progress and determination of the ideal drying end point, a continuous near-infrared spectroscopic (NIRS) measuring setup was implemented to rapidly and simultaneously gain all essential product information. A bypass system outside the drier combined with a robust process probe proved to provide the best sampling system geometry. The spectrometer was equipped with an additional laboratory probe for complementary offline analysis. Multivariate calibrations for product assay, water content, and residual solvent were calculated, optimized, and compared for the two probes. The final root-mean-square error of cross validation (RMSECV) for the process probe could be reduced to 0.81% for the product assay, 0.25% for water, and 0.06% for acetone. The laboratory-probe prediction values show good agreement with reference data during the testing period. The calibrations of the process probe were checked by comparing its predictions to those of the validated laboratory probe. The monitoring system could be automated to a large extent, and product quality could be improved considerably. The established technology is of high importance for the pharmaceutical industry carrying out high-throughput routine analysis because of its advantages in terms of of time and cost reductions.

  20. Optimization of process parameters in flash pyrolysis of waste tyres to liquid and gaseous fuel in a fluidized bed reactor

    International Nuclear Information System (INIS)

    Edwin Raj, R.; Robert Kennedy, Z.; Pillai, B.C.

    2013-01-01

    Highlights: ► Non-recyclable, hazards, under-utilized waste tyre was converted to useful fuel. ► Design of experiment was used to optimize the process parameters. ► Fuel compatibility for IC engines was tested by standard fuel testing procedures. ► Optimized process parameters were tested and the empirical model validated. - Abstract: Pyrolysis process offers solution to utilize huge quantity of worn out automobile tyres to produce fuel for energy needs. Shredded tyre wastes were subjected to pyrolysis at atmospheric pressure under inert gas atmosphere in a fluidized bed combustion setup. The shredded tyre particle size, the feed rate of the feed stock, and the pyrolysis temperature were varied systematically as per the designed experiment to study their influence on product yield. Maximizing the oil yield and subduing the gas and char yield is the objective to optimize the process parameters. A low pyrolysis temperature of 440 °C with low feed rate increases the residence time in the combustion reactor yielding maximum oil. The physical properties of raw pyrolysis oil, distilled oil and the evolved gases were done to find its suitability to utilize them as alternatives to the conventional fuels

  1. Integrated pyrolucite fluidized bed-membrane hybrid process for improved iron and manganese control in drinking water.

    Science.gov (United States)

    Dashtban Kenari, Seyedeh Laleh; Barbeau, Benoit

    2017-04-15

    Newly developed ceramic membrane technologies offer numerous advantages over the conventional polymeric membranes. This work proposes a new configuration, an integrated pyrolucite fluidized bed (PFB)-ceramic MF/UF hybrid process, for improved iron and manganese control in drinking water. A pilot-scale study was undertaken to evaluate the performance of this process with respect to iron and manganese control as well as membrane fouling. In addition, the fouling of commercially available ceramic membranes in conventional preoxidation-MF/UF process was compared with the hybrid process configuration. In this regard, a series of experiments were conducted under different influent water quality and operating conditions. Fouling mechanisms and reversibility were analyzed using blocking law and resistance-in-series models. The results evidenced that the flux rate and the concentration of calcium and humic acids in the feed water have a substantial impact on the filtration behavior of both membranes. The model for constant flux compressible cake formation well described the rise in transmembrane pressure. The compressibility of the filter cake substantially increased in the presence of 2 mg/L humic acids. The presence of calcium ions caused significant aggregation of manganese dioxide and humic acid which severely impacted the extent of membrane fouling. The PFB pretreatment properly alleviated membrane fouling by removing more than 75% and 95% of iron and manganese, respectively. Copyright © 2017 Elsevier Ltd. All rights reserved.

  2. Functional Circuitry on Commercial Fabric via Textile-Compatible Nanoscale Film Coating Process for Fibertronics.

    Science.gov (United States)

    Bae, Hagyoul; Jang, Byung Chul; Park, Hongkeun; Jung, Soo-Ho; Lee, Hye Moon; Park, Jun-Young; Jeon, Seung-Bae; Son, Gyeongho; Tcho, Il-Woong; Yu, Kyoungsik; Im, Sung Gap; Choi, Sung-Yool; Choi, Yang-Kyu

    2017-10-11

    Fabric-based electronic textiles (e-textiles) are the fundamental components of wearable electronic systems, which can provide convenient hand-free access to computer and electronics applications. However, e-textile technologies presently face significant technical challenges. These challenges include difficulties of fabrication due to the delicate nature of the materials, and limited operating time, a consequence of the conventional normally on computing architecture, with volatile power-hungry electronic components, and modest battery storage. Here, we report a novel poly(ethylene glycol dimethacrylate) (pEGDMA)-textile memristive nonvolatile logic-in-memory circuit, enabling normally off computing, that can overcome those challenges. To form the metal electrode and resistive switching layer, strands of cotton yarn were coated with aluminum (Al) using a solution dip coating method, and the pEGDMA was conformally applied using an initiated chemical vapor deposition process. The intersection of two Al/pEGDMA coated yarns becomes a unit memristor in the lattice structure. The pEGDMA-Textile Memristor (ETM), a form of crossbar array, was interwoven using a grid of Al/pEGDMA coated yarns and untreated yarns. The former were employed in the active memristor and the latter suppressed cell-to-cell disturbance. We experimentally demonstrated for the first time that the basic Boolean functions, including a half adder as well as NOT, NOR, OR, AND, and NAND logic gates, are successfully implemented with the ETM crossbar array on a fabric substrate. This research may represent a breakthrough development for practical wearable and smart fibertronics.

  3. Nanocomposited coatings produced by laser-assisted process to prevent silicone hydogels from protein fouling and bacterial contamination

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Guobang; Chen, Yi; Zhang, Jin, E-mail: jzhang@eng.uwo.ca

    2016-01-01

    Graphical abstract: Nanocomposited-coating was deposited on silicone hydrogel by using the matrix-assisted pulsed laser evaporation (MAPLE) process. The ZnO–PEG nanocomposited coating reduces over 50% protein absorption on silicone hydrogel, and can inhibit the bacterial growth efficiently. - Highlights: • We developed a nanocomposited coating to prevent silicone hydrogel from biofouling. • Matrix-assisted pulsed laser evaporation can deposit inorganic–organic nanomaterials. • The designed nanocomposited coating reduces protein absorption by over 50%. • The designed nanocomposited coating shows significant antimicrobial efficiency. - Abstract: Zinc oxide (ZnO) nanoparticles incorporating with polyethylene glycol (PEG) were deposited together on the surface of silicone hydrogel through matrix-assisted pulsed laser evaporation (MAPLE). In this process, frozen nanocomposites (ZnO–PEG) in isopropanol were irradiated under a pulsed Nd:YAG laser at 532 nm for 1 h. Our results indicate that the MAPLE process is able to maintain the chemical backbone of polymer and prevent the nanocomposite coating from contamination. The ZnO–PEG nanocomposited coating reduces over 50% protein absorption on silicone hydrogel. The cytotoxicity study shows that the ZnO–PEG nanocomposites deposited on silicone hydrogels do not impose the toxic effect on mouse NIH/3T3 cells. In addition, MAPLE-deposited ZnO–PEG nanocomposites can inhibit the bacterial growth significantly.

  4. Microstructural Effects and Properties of Non-line-of-Sight Coating Processing via Plasma Spray-Physical Vapor Deposition

    Science.gov (United States)

    Harder, Bryan J.; Zhu, Dongming; Schmitt, Michael P.; Wolfe, Douglas E.

    2017-08-01

    Plasma spray-physical vapor deposition (PS-PVD) is a unique processing method that bridges the gap between conventional thermal spray and vapor phase methods, and enables highly tailorable coatings composed of a variety of materials in thin, dense layers or columnar microstructures with modification of the processing conditions. The strengths of this processing technique are material and microstructural flexibility, deposition speed, and potential for non-line-of-sight (NLOS) capability by vaporization of the feedstock material. The NLOS capability of PS-PVD is investigated here using yttria-stabilized zirconia and gadolinium zirconate, which are materials of interest for turbine engine applications. PS-PVD coatings were applied to static cylindrical substrates approximately 6-19 mm in diameter to study the coating morphology as a function of angle. In addition, coatings were deposited on flat substrates under various impingement configurations. Impingement angle had significant effects on the deposition mode, and microscopy of coatings indicated that there was a shift in the deposition mode at approximately 90° from incidence on the cylindrical samples, which may indicate the onset of more turbulent flow and PVD-like growth. Coatings deposited at non-perpendicular angles exhibited a higher density and nearly a 2× improvement in erosion performance when compared to coatings deposited with the torch normal to the surface.

  5. Synthesis of TiC/W core–shell nanoparticles by precipitate-coating process

    International Nuclear Information System (INIS)

    Xia Min; Yan Qingzhi; Xu Lei; Zhu Lingxu; Guo Hongyan; Ge Changchun

    2012-01-01

    Graphical abstract: Well-dispersed titanium carbide/tungsten (TiC/W) core-shell nanoparticles with high-purity and uniform diameters were firstly synthesized by precipitate-coating process. Such unique process suggests a new method for preparing X/W (X refers the water-insoluble nanoparticles) core-shell nanoparticles with different cores. Abstract: Well-dispersed titanium carbide/tungsten (TiC/W) core–shell nanoparticles with high-purity and uniform diameters were firstly synthesized by precipitate-coating process. The as-synthesized nanoparticles were characterized by X-ray diffraction (XRD), Filed-emission scanning electron microscope (FESEM), Transmission electron microscopy (TEM), energy dispersive spectrum (EDS). Results revealed that the as-synthesized nanoparticles possess uniform diameters about 100 nm, and high purity. TEM and the corresponding FFT images demonstrate that TiC nanoparticles were well-encapsulated by W shells. Such unique process suggests a new method for preparing X/W (X refers the water-insoluble nanoparticles) core–shell nanoparticles with different cores.

  6. Development of Radiation Processed Nano-Composite Blends and Nano-Coatings for Industrial Applications

    International Nuclear Information System (INIS)

    Dubey, K.A.; Kumar, Virendra; Bhardwaj, Yatender; Chaudhari, Chandrasekhar; Sarma, K.S.S.; Khader, Sheikh Abdul; Acharya, Satyanarayan

    2011-01-01

    Radiation processing of nanoparticle-filled polymer blends and coatings is expected to synergize the benefits of radiation processing and the flexibility of achieving various property combinations. High energy radiation can be utilized in a variety of ways to modify these systems. It can be used to crosslink the matrix, to compatibilize the blend components, to synthesize graft copolymer based compatibilizers, to improve interfacial bonding between the nanofiller/polymers or to freeze the morphology. Properties like flame retardency, permeability, abrasion resistance, biocompatibility and antibacterial activity can also be significantly affected by this composite approach. Due to the variety and quality of the product it promises, radiation processing of these mixed systems has been our core interest in the last few years. In the report, some of results on the radiation processing of SBR/EPDM blends and SBR/EPDM/MWNT nanocomposites are presented. (author)

  7. Material Evaluation and Process Optimization of CNT-Coated Polymer Powders for Selective Laser Sintering

    Directory of Open Access Journals (Sweden)

    Shangqin Yuan

    2016-10-01

    Full Text Available Multi-walled carbon nanotubes (CNTs as nano-reinforcements were introduced to facilitate the laser sintering process and enhance the thermal and mechanical properties of polymeric composites. A dual experimental-theoretical method was proposed to evaluate the processability and predict the process parameters of newly developed CNT-coated polyamide 12 (CNTs/PA12 powders. The thermal conductivity, melt viscosity, phase transition and temperature-dependent density and heat capacity of PA12 and CNTs/PA12 powders were characterized for material evaluation. The composite powders exhibited improved heat conduction and heat absorption compared with virgin polymer powders, and the stable sintering range of composite powders was extended and found to be favourable for the sintering process. The microstructures of sintered composites revealed that the CNTs remained at the powder boundaries and formed network architectures, which instantaneously induced the significant enhancements in tensile strength, elongation at break and toughness without sacrificing tensile modulus.

  8. Powder/processing/structure relationships in WC-Co thermal spray coatings: A review of the published literature

    Science.gov (United States)

    de Villiers Lovelock, H. L.

    1998-09-01

    Thermally sprayed coatings based on tungsten carbide are widely used but not yet fully understood, particularly with regard to the chemical, microstructural, and phase changes that occur during spraying and their influence on properties such as wear resistance. The available literature on thermally sprayed WC-Co coatings is considerable, but it is generally difficult to synthesize all of the findings to obtain a comprehensive understanding of the subject. This is due to the many different starting powders, spray system types, spray parameters, and other variables that influence the coating structures and cause difficulties when comparing results from different workers. The purpose of this review is to identify broad trends in the powder/processing/structure relationships of WC-Co coatings, classified according to powder type and spray method. Detailed comparisons of coating microstructures, powder phase compositions and coating phase compositions as reported by different researchers are given in tabular form and discussed. The emphasis is on the phase changes that occur during spraying. This review concerns only WC-12% Co and WC-17% Co coatings, and contrasts the coatings obtained from the cast and crushed, sintered and crushed, and agglomerated and densified powder types. Properties such as hardness, wear, or corrosion resistance are not reviewed here.

  9. Lateral critical current density distributions degraded near edges of coated conductors through cutting processes and their influence on ac loss characteristics of power transmission cables

    International Nuclear Information System (INIS)

    Amemiya, N.; Li, Q.; Nishino, R.; Takeuchi, K.; Nakamura, T.; Ohmatsu, K.; Ohya, M.; Maruyama, O.; Okuma, T.; Izumi, T.

    2011-01-01

    A wide coated conductor is often cut into narrow ones in fabrication process. We measured the lateral J c distributions of coated conductors cut by a mechanical slitter or a laser. The J c is degraded at 0.15-0.25 mm from the edges of coated conductors through cutting process. The ac losses of superconducting cables are affected by the degraded J c near the edges of coated conductors. It is more marked in cables with fewer layers or carrying larger I t /I c . The critical current density (J c ) near the edges of coated conductor could impact the ac loss characteristics of the cables comprising coated conductors. A wide coated conductor is often cut into narrower coated conductors in fabrication processes, and the J c might degrade near the edges of coated conductors through the cutting process. This possible degradation of J c could depend on cutting technology. Lateral J c distributions of coated conductors cut by using a mechanical slitter as well as a laser were measured by the magnetic knife method. The measured coated conductors are fabricated by PLD process on clad type textured-metal substrates with reduced magnetism. Based on the degradation of J c near the edges of coated conductors which was determined experimentally, ac losses of multi-layer cables as well as mono-layer cables were calculated numerically to evaluate the impact of the J c degradation near the edges of coated conductors on the their ac loss characteristics.

  10. Conservation of minimally processed apples using edible coatings made of turnip extract and xanthan gum

    Directory of Open Access Journals (Sweden)

    Caroline Dellinghausen Borges

    2016-01-01

    Full Text Available Summary The objective of this study was to evaluate the potential of turnip extract and xanthan gum in the conservation of minimally processed apples. The apples were washed, sanitized with sodium hypochlorite (200 ppm for 15 minutes, peeled, and cut into eight pieces prior to being subjected to one of the following treatments in aqueous solution: A – water (control; B – turnip extract; C – turnip extract and CaCl2; D – xanthan gum, CaCl2 and glycerol; E – turnip extract, xanthan gum, CaCl2, and glycerol. Subsequently, the freshly cut apples were dried under ventilation on nylon screens to ensure drying of the coatings, and then packed in polystyrene trays, covered with polyvinylchloride films and stored at 4 ± 1 ° C for 13 days. The following parameters were evaluated: mass loss, firmness, colouration, pH value, soluble solids, and peroxidase/polyphenoloxidase activities. The edible coatings were found to be ineffective with respect to controlling mass loss, but the minimally processed apples coated with turnip extract maintained their initial levels of colouration, firmness and pH value. A considerable increase in peroxidase activity was registered for apples treated with turnip extract, suggesting that this effect may also be responsible for the reduction in browning. No advantage could be observed for the simultaneous presence of turnip extract and xanthan gum or calcium chloride. The turnip extract may represent an interesting alternative for applications to minimally processed apples, especially as it is a natural product, easily obtained, cost effective and contributes to the nutritional quality (e.g. as a source of calcium ions.

  11. Development of the Process Index for NiCrAlY Coatings with the Mettech Axial III™ System

    Science.gov (United States)

    Gao, Feng; Yang, Qi; Huang, Xiao; Liu, Rong

    2013-03-01

    NiCrAlY coatings were deposited using the Mettech Axial III™ plasma spray system. The microstructural features of the coatings, such as the porosity, crack, un-melted particle, and oxide content, were analyzed to investigate the effects of the spray process parameters on these features. Two Taguchi arrays were used to examine the effects of the spray process parameters such as powder size, ratio of (H2 + N2) gas flow over total gas flow, current, spray-gun nozzle size, and spray distance, on the microstructural features of the coatings. The results from statistical analysis are used to create regression equations to predict the microstructural features of the coatings. In the regression equations, a process index (PI) is used as a complex variable incorporating a number of process parameters. The results from an additional set of experiments are used to verify the validity of the regression equations. It has been demonstrated that the equations correlate well with the results from the subsequent set of experiments. It is concluded from this study that the PI can be used to categorize coating qualities with respect to the extent of crack, porosity, unmelted particle, and oxide content in the coating. These equations can also serve as an initial step in developing process parameters by means of the Mettech Axial III™ System.

  12. Chemically vapor deposited coatings for multibarrier containment of nuclear wastes

    International Nuclear Information System (INIS)

    Rusin, J.M.; Shade, J.W.; Kidd, R.W.; Browning, M.F.

    1981-01-01

    Chemical vapor deposition (CVD) was selected as a feasible method to coat ceramic cores, since the technology has previously been demonstrated for high-temperature gas-cooled reactor (HTGR) fuel particles. CVD coatings, including SiC, PyC (pyrolytic carbon), SiO 2 , and Al 2 O 3 were studied. This paper will discuss the development and characterization of PyC and Al 2 O 3 CVD coatings on supercalcine cores. Coatings were applied to 2 mm particles in either fluidized or vibrating beds. The PyC coating was deposited in a fluidized bed with ZrO 2 diluent from C 2 H 2 at temperatures between 1100 and 1200 0 C. The Al 2 O 3 coatings were deposited in a vibrated bed by a two-stage process to minimize loss of PyC during the overcoating operation. This process involved applying 10 μm of Al 2 O 3 using water vapor hydrolysis of AlCl 3 and then switching to the more surface-controlled hydrolysis via the H 2 + CO 2 reaction (3CO 2 + 3H 2 + 2AlCl 3 = Al 2 O 3 + 6HCl + 3CO). Typically, 50 to 80 μm Al 2 O 3 coatings were applied over 30 to 40 μm PyC coatings. The coatings were evaluated by metallographic examination, PyC oxidation tests, and leach resistance. After air oxidation for 100 hours at 750 0 C, the duplex PyC/Al 2 O 3 coated particles exhibited a weight loss of 0.01 percent. Leach resistance is being determined for temperatures from 50 to 150 0 C in various solutions. Typical results are given for selected ions. The leach resistance of supercalcine cores is significantly improved by the application of PyC and/or Al 2 O 3 coatings

  13. Gliding arc surface modification of carrot nanofibre coating - perspective for composite processing

    DEFF Research Database (Denmark)

    Kusano, Yukihiro; Berglund, L; Aitomäki, Y

    2016-01-01

    Surfaces of carrot nanofibre coatings were modified by a gliding arc in atmospheric pressure air. The treatment strengthened wetting of deionized water and glycerol, increased an oxygen content, C-O and C=O, and moderately roughened the surfaces. In the perspective of composite materials......, these changes to the nanofibres can potentially improve their processability when they are to be impregnated with a polymeric matrix. However, longer exposure to the gliding arc reduced oxidation and roughness of the surface, and thus there exists an optimum condition to achieve good wetting to solvents....

  14. Effect of Solid Shield on Coating Properties in Atmospheric Plasma Spray Process

    Science.gov (United States)

    Liu, Ting; Zheng, Lili; Zhang, Hui

    2016-12-01

    This paper investigates the impact of shrouded shield structure on plasma spray processes and the selection of optimal shield structure. Response of plasma flame characteristics to solid shield structures is studied first, and experimental investigations are then performed for both atmospheric (APS) and shrouded (SPS) plasma spray processes. It is found that the usage of conical shield (divergence angle 5.5°) with 90 mm in length is effective to form a low-oxygen (3000 K) region in the plasma flame and this region can cover the majority area for particles passing by. The average particle temperature is higher in SPS than in APS with the given conditions, and such behavior is intensified as solid shield length increases. Using the SPS process, more disk-shaped splats are obtained, and the oxygen concentration in coating is significantly reduced. The degree of the oxidation in the coatings is further reduced as the length of the solid shield increases from 50 to 90 mm. Applying solid shield will lead to high flame temperature and low oxidation; however, the substrate overheating and velocity reduction may occur. For the cases studied, the optimal shield length is around 90 mm.

  15. Influence of Bondcoat Spray Process on Lifetime of Suspension Plasma-Sprayed Thermal Barrier Coatings

    Science.gov (United States)

    Gupta, M.; Markocsan, N.; Li, X.-H.; Östergren, L.

    2018-01-01

    Development of thermal barrier coatings (TBCs) manufactured by suspension plasma spraying (SPS) is of high commercial interest as SPS has been shown capable of producing highly porous columnar microstructures similar to the conventionally used electron beam-physical vapor deposition. However, lifetime of SPS coatings needs to be improved further to be used in commercial applications. The bondcoat microstructure as well as topcoat-bondcoat interface topography affects the TBC lifetime significantly. The objective of this work was to investigate the influence of different bondcoat deposition processes for SPS topcoats. In this work, a NiCoCrAlY bondcoat deposited by high velocity air fuel (HVAF) was compared to commercial vacuum plasma-sprayed NiCoCrAlY and PtAl diffusion bondcoats. All bondcoat variations were prepared with and without grit blasting the bondcoat surface. SPS was used to deposit the topcoats on all samples using the same spray parameters. Lifetime of these samples was examined by thermal cyclic fatigue testing. Isothermal heat treatment was performed to study bondcoat oxidation over time. The effect of bondcoat deposition process and interface topography on lifetime in each case has been discussed. The results show that HVAF could be a suitable process for bondcoat deposition in SPS TBCs.

  16. Spray process for in situ synthesizing Ti(C,N)-TiB2-Al2O3 composite ceramic coatings

    Science.gov (United States)

    Zhou, Jian; Liu, Hongwei; Sun, Sihao

    2017-12-01

    Using core wires with Ti-B4C-C as core and Al as strip materials, Ti(C,N)-TiB2-Al2O3 composite ceramic coatings were prepared on 45 steel substrates by the reactive arc spray technology. The influence of spray voltage, current, gas pressure and distance on the coatings was discussed. The spray parameters were optimized with porosity of the coatings as evaluation standard. The results showed that the most important factor which influences the quality of the coatings was spray distance. Then spray gas pressure, current and voltage followed in turn. The optimum process was spray current of 120A, voltage of 36, gas pressure of 0.7MPa and distance of 160mm. The porosity of coatings prepared in this spray process was only 2.11%. The coatings were composed of TiB2, TiC0.3N0.7, TiN, Al2O3 and AlN. Good properties and uniform distribution of these ceramic phases made the coatings have excellent comprehensive performances.

  17. High temperature fluidized bed zero valent iron process for flue gas nitrogen monoxide removal

    International Nuclear Information System (INIS)

    Cheng, C.Y.; Chen, S.S.; Tang, C.H.; Chang, Y.M.; Cheng, H.H.; Liu, H.L.

    2008-01-01

    Nitrogen oxides (NO x ) are generated from a variety of sources, and are critical components of photochemical smog. Zero valent iron (ZVI) has been used to remove NO x in a number of studies. The ZVI process requires no extra chemicals or catalysts. In this study, a fluidized ZVI process for removing NO x from flue gases was proposed. The study examined the effects of temperature, ZVI dosage and influent NO concentrations, and observed the kinetic effects between the fluidized ZVI and NO x . A life cycle analysis of the process was also provided. The parametric analysis was conducted in a series of column studies using a continuous emissions monitoring system. Minimum fluidization velocity equations were provided, and the drag coefficient was determined. Capacities of ZVI for NO removal at different temperatures were calculated. Results of the study suggested that temperature, influent concentrations, and flow rates all influenced kinetic coefficients. Different temperatures resulted in different rates of NO removal. It was concluded that between 673 K and 773 K, almost complete NO removals were achieved. 14 refs., 2 tabs., 9 figs

  18. New types of coating systems for steel sheets by high-rate evaporation in combination with plasma processes

    Energy Technology Data Exchange (ETDEWEB)

    Scheffel, B.; Metzner, C. [Fraunhofer-Institut fuer Elektronenstrahl und Plasmatechnik (FEP), Dresden (Germany); Ehlers, K.D. [Salzgitter AG Stahl und Technologie (Germany); Schuhmacher, B. [Dortmunder Oberflaechencentrum GmbH, Dortmund (Germany); Flossdorf, F.J.; Steinbeck, G. [Verein Deutscher Eisenhuettenleute (VDEh), Duesseldorf (Germany); Steffen, R. [Stahlwerke Bremen GmbH (Germany); Hagler, J. [voestalpine Stahl GmbH, Linz (Austria)

    2002-03-01

    High-rate evaporation in combination with plasma processes is a promising approach to obtain new types of steel sheet coating with improved corrosion resistance and application properties. To estimate the potential for the application of PVD-coatings (physical vapour deposition) different coating systems for steel sheet as well as for hot-dip or electro-galvanized steel sheet were designed. The samples were produced on a laboratory scale using PVD processes with very high deposition rates (in the order of 1 {mu}m s{sup -1}) as well as high-power plasma processes for the pre-treatment. The relationship between the composition, microstructure and properties of the coating systems, in particular concerning corrosion protection, abrasion during forming, phosphating and paint adhesion, were studied. It was found that the corrosion resistance of galvanized steel sheets can be considerably improved by vapour deposition of metal or inorganic films with a thickness of several hundred nanometers. Investigations on vapour deposition of titanium and stainless steel coatings on steel sheets, for applications in a severely corrosive environment, showed that the corrosion resistance in relation to the coating thickness can be significantly enhanced by means of plasma activation during the vapour deposition process. Finally, an outlook on possible industrial applications including an estimation of the process costs will be presented. For certain coating systems the results look promising. Consequently, these particular coating systems will be investigated in more detail by means of using a large-scale in-line deposition plant for metallic strips and sheets. (orig.)

  19. Proposed replacement and operation of the anhydrous hydrogen fluoride supply and fluidized-bed chemical processing systems at Building 9212, Y-12 Plant, Oak Ridge, Tennessee

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-09-01

    The US Department of Energy (DOE) proposes to replace the existing anhydrous hydrogen fluoride (AHF) supply and fluidized-bed reactor systems for the Weapons Grade Highly Enriched Uranium Chemical Recovery and Recycle Facility, Building 9212, which is located within the Y-12 Plant on DOE`s Oak Ridge Reservation in Oak Ridge, Tennessee. The proposed replacement system would be based upon modern design criteria and safety analyses. The replacement AHF supply and distribution system equipment would be located on the existing Dock 8/8A at Building 9212. Utilities would be extended to the dock to service the process equipment. The following process equipment modules would be prefabricated for installation at the modified dock: an AHF cylinder enclosure, an AHF supply manifold and vaporizer module, an AHF sump tank and transfer skid, and an AHF supply off-gas scrubber assembly module. The fluidized-bed reactor system would be constructed in an area adjacent to the existing system in Building 9212. The replacement equipment would consist of a new reduction fluidized-bed reactor, a hydrofluorination fluidized-bed reactor, and associated air emission control equipment. The no-action alternative, which is the continued operation of the existing AHF supply and fluidized-bed reactor systems, was also evaluated.

  20. Proposed replacement and operation of the anhydrous hydrogen fluoride supply and fluidized-bed chemical processing systems at Building 9212, Y-12 Plant, Oak Ridge, Tennessee

    International Nuclear Information System (INIS)

    1995-09-01

    The US Department of Energy (DOE) proposes to replace the existing anhydrous hydrogen fluoride (AHF) supply and fluidized-bed reactor systems for the Weapons Grade Highly Enriched Uranium Chemical Recovery and Recycle Facility, Building 9212, which is located within the Y-12 Plant on DOE's Oak Ridge Reservation in Oak Ridge, Tennessee. The proposed replacement system would be based upon modern design criteria and safety analyses. The replacement AHF supply and distribution system equipment would be located on the existing Dock 8/8A at Building 9212. Utilities would be extended to the dock to service the process equipment. The following process equipment modules would be prefabricated for installation at the modified dock: an AHF cylinder enclosure, an AHF supply manifold and vaporizer module, an AHF sump tank and transfer skid, and an AHF supply off-gas scrubber assembly module. The fluidized-bed reactor system would be constructed in an area adjacent to the existing system in Building 9212. The replacement equipment would consist of a new reduction fluidized-bed reactor, a hydrofluorination fluidized-bed reactor, and associated air emission control equipment. The no-action alternative, which is the continued operation of the existing AHF supply and fluidized-bed reactor systems, was also evaluated

  1. Thermal degradation process of poly (alpha-methylstyrene) microspheres coated with glow discharge polymer

    International Nuclear Information System (INIS)

    Zhang Zhanwen; Huang Yong; Tang Yongjian; Li Bo; Chen Sufen; He Zhibing

    2009-01-01

    Glow discharge polymer (GDP) shell was made by the decomposable mandrel technique using poly(alpha-methylstyrene) (PAMS) mandrel. The PAMS degradation rate and the GDP shell surface morphology at different equilibrium temperatures were investigated. Degradation rate was calculated from weight variation of PAMS before and after pyrolysis process. Experiment results indicate that the degradation rate decreases at the fixed equilibrium temperature and graded temperature can improve the rate. The degradation process has an effect on the GDP shell properties. The PAMS doesn't molten to flow liquid during degradation. But the degradation can reduce surface finish of GDP coatings. The GDP shell deffects are the result of the PAMS degradiation process. (authors)

  2. Polyacrylonitrile nanofibers coated with silver nanoparticles using a modified coaxial electrospinning process

    Science.gov (United States)

    Yu, Deng-Guang; Zhou, Jie; Chatterton, Nicholas P; Li, Ying; Huang, Jing; Wang, Xia

    2012-01-01

    Background The objective of this investigation was to develop a new class of antibacterial material in the form of nanofibers coated with silver nanoparticles (AgNPs) using a modified coaxial electrospinning approach. Through manipulation of the distribution on the surface of nanofibers, the antibacterial effect of Ag can be improved substantially. Methods Using polyacrylonitrile (PAN) as the filament-forming polymer matrix, an electrospinnable PAN solution was prepared as the core fluid. A silver nitrate (AgNO3) solution was exploited as sheath fluid to carry out the modified coaxial electrospinning process under varied sheath-to-core flow rate ratios. Results Scanning electron microscopy and transmission electron microscopy demonstrated that the sheath AgNO3 solution can take a role in reducing the nanofibers’ diameters significantly, a sheath-to-core flow rate ratio of 0.1 and 0.2 resulting in PAN nanofibers with diameters of 380 ± 110 nm and 230 ± 70 nm respectively. AgNPs are well distributed on the surface of PAN nanofibers. The antibacterial experiments demonstrated that these nanofibers show strong antimicrobial activities against Bacillus subtilis Wb800, and Escherichia coli dh5α. Conclusion Coaxial electrospinning with AgNO3 solution as sheath fluid not only facilitates the electrospinning process, providing nanofibers with reduced diameters, but also allows functionalization of the nanofibers through coating with functional ingredients, effectively ensuring that the active antibacterial component is on the surface of the material, which leads to enhanced activity. We report an example of the systematic design, preparation, and application of a novel type of antibacterial material coated with AgNPs via a modified coaxial electrospinning methodology. PMID:23166437

  3. The use of AES and EELS for complex analysis of two-dimensional coatings and their growth process

    Directory of Open Access Journals (Sweden)

    Nikolay I. Plusnin

    2017-12-01

    of the loss peaks in the EELS as a function of the primary electron energy for depth profiling of coating compositions. The use of two depth attenuation functions for two probing depths has enabled a quantitative Auger analysis of binary coatings. These advantages have provided the possibility of a more complete characterization of two-dimensional coatings and their interfaces with substrates, as well as the coating formation processes. In particular, it has for the first time become possible to identify the wetting nanophase layer of metals on silicon substrates, to investigate the process of its formation and to show how its composition depends on vapor-phase physical deposition modes.

  4. Using experimental design to optimize the process parameters in fluidized bed granulation.

    Science.gov (United States)

    Rambali, B; Baert, L; Thoné, D; Massart, D L

    2001-01-01

    In this study many parameters were screened for a small-scale granulation process for their effect on the yield of granules between 75 and 500 microns and the geometrical granule mean size (d50). First a Plackett-Burman design was applied to screen the inlet air temperature, the inlet flow rate, the spray rate, the nozzle air pressure, the nozzle spray diameter, and the nozzle position. The Plackett-Burman design showed that the key process parameters were the inlet flow rate and the spray rate and probably also the inlet air temperature. Afterward a fractional factorial design (2(5-2)) was applied to screen the remaining parameters plus the nozzle aircap position and the spraying time interval. The fractional factorial design showed that the nozzle air pressure was also important. As the target values for the granule yield (between 75 and 500 microns) and the geometric mean granule size (between 300 and 500 microns) were reached during the screening experiments, further optimization was not considered necessary.

  5. The performance of a trickle-bed reactor packed with a Pt/SDBC catalyst mixture for the CECE process

    Energy Technology Data Exchange (ETDEWEB)

    Paek, Seungwoo [Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yuseong-gu, Daejeon 305-353 (Korea, Republic of)], E-mail: swpaek@kaeri.re.kr; Ahn, Do-Hee; Choi, Heui-Joo; Kim, Kwang-Rag; Lee, Minsoo; Yim, Sung-Paal; Chung, Hongsuk [Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Song, Kyu-Min; Sohn, Soon Hwan [Korea Electric Power Research Institute, 103-16 Munji-dong, Yuseong-gu, Daejeon 305-380 (Korea, Republic of)

    2007-10-15

    The combined electrolysis and catalytic exchange (CECE) process with a hydrophobic catalyst is a very effective method to remove small quantities of tritium from light or heavy wastewater streams because of its high separation factor and mild operating conditions. A hydrophobic platinum/styrene-divinyl benzene copolymer (Pt/SDBC) catalyst which was developed for the liquid-phase catalytic exchange (LPCE) column of the Wolsong tritium removal facility (WTRF) has been tested in a trickle bed reactor for the design of the CECE process. An experimental apparatus has been built for the testing of the catalyst at various temperatures and gas velocities. The catalyst column was packed with a mixture of a hydrophobic catalyst and a hydrophilic packing (Dixon gauze ring) to improve the liquid distribution and vapor/liquid transfer area. Many tests have been carried out at Korea Atomic Energy Research Institute (KAERI) to measure the activity of the catalyst, K{sub y}a (1 s{sup -1}), under various operating conditions. K{sub y}a increases with the hydrogen flow rates in the range of 0.4-1.6 m s{sup -1} at STP. The height of the catalyst column was determined from these K{sub y}a values according to the reaction temperatures and hydrogen flow rates.

  6. Influence of simulated MSW sizes on the combustion process in a fixed bed: CFD and experimental approaches.

    Science.gov (United States)

    Sun, Rui; Ismail, Tamer M; Ren, Xiaohan; El-Salam, M Abd

    2016-03-01

    This work presents the effect of the simulated sizes of Municipal Solid Waste (MSW) on the combustion process in a fixed bed experimentally and numerically. The effect of temperature, gas emissions, flame front velocity and process rate are discussed for three different sizes of MSW: 10, 30, and 50 mm. The study found that for the operating conditions of the current model, when the diameter of particles is decreased, the bulk density of the material is increased, resulting in a decrease of convective heat transfer as well as combustion speed. As the diameter size of the material particles increase, the height of the post-combustion zone is increased, while the temperature in a high temperature area is decreased, due to the decrease in the material's bulk density and the excessive increase in porosity. Results also show that the average emission concentration of CO and CO2 decreases gradually with an increase in the particle diameter size. Copyright © 2015 Elsevier Ltd. All rights reserved.

  7. Greenhouse gas emissions from the mineralisation process in a Sludge Treatment Reed Bed system: Seasonal variation and environmental impact

    DEFF Research Database (Denmark)

    Larsen, Julie Dam; Nielsen, Steen; Scheutz, Charlotte

    2017-01-01

    Greenhouse gas emission data from the mineralisation process in Sludge Treatment Reed Bed systems (STRB) are scarce. The aim of this study was to quantify the emission rates of carbon dioxide (CO2), methane (CH4) and nitrous oxide (N2O) and to investigate seasonal variations in order to estimate...... the annual greenhouse gas emission rate of the mineralisation process. The full-scale STRB at Helsinge wastewater treatment plant (WWTP) in Denmark was chosen as the study site. Gas emission rates were measured using static surface flux chambers. The measurements were carried out in October/November 2014......, March/April 2015, June/July 2015 and January/February 2016. We found that the emission rates of all included gas species were significantly affected by season. For CO2 and CH4, the highest emission rates were recorded in summer, being138 and 5.2 g m−2 d−1, respectively, while the lowest rates were...

  8. A two-step approach for fluidized bed granulation in pharmaceutical processing: Assessing different models for design and control.

    Science.gov (United States)

    Ming, Liangshan; Li, Zhe; Wu, Fei; Du, Ruofei; Feng, Yi

    2017-01-01

    Various modeling techniques were used to understand fluidized bed granulation using a two-step approach. First, Plackett-Burman design (PBD) was used to identify the high-risk factors. Then, Box-Behnken design (BBD) was used to analyze and optimize those high-risk factors. The relationship between the high-risk input variables (inlet air temperature X1, binder solution rate X3, and binder-to-powder ratio X5) and quality attributes (flowability Y1, temperature Y2, moisture content Y3, aggregation index Y4, and compactability Y5) of the process was investigated using response surface model (RSM), partial least squares method (PLS) and artificial neural network of multilayer perceptron (MLP). The morphological study of the granules was also investigated using a scanning electron microscope. The results showed that X1, X3, and X5 significantly affected the properties of granule. The RSM, PLS and MLP models were found to be useful statistical analysis tools for a better mechanistic understanding of granulation. The statistical analysis results showed that the RSM model had a better ability to fit the quality attributes of granules compared to the PLS and MLP models. Understanding the effect of process parameters on granule properties provides the basis for modulating the granulation parameters and optimizing the product performance at the early development stage of pharmaceutical products.

  9. A two-step approach for fluidized bed granulation in pharmaceutical processing: Assessing different models for design and control.

    Directory of Open Access Journals (Sweden)

    Liangshan Ming

    Full Text Available Various modeling techniques were used to understand fluidized bed granulation using a two-step approach. First, Plackett-Burman design (PBD was used to identify the high-risk factors. Then, Box-Behnken design (BBD was used to analyze and optimize those high-risk factors. The relationship between the high-risk input variables (inlet air temperature X1, binder solution rate X3, and binder-to-powder ratio X5 and quality attributes (flowability Y1, temperature Y2, moisture content Y3, aggregation index Y4, and compactability Y5 of the process was investigated using response surface model (RSM, partial least squares method (PLS and artificial neural network of multilayer perceptron (MLP. The morphological study of the granules was also investigated using a scanning electron microscope. The results showed that X1, X3, and X5 significantly affected the properties of granule. The RSM, PLS and MLP models were found to be useful statistical analysis tools for a better mechanistic understanding of granulation. The statistical analysis results showed that the RSM model had a better ability to fit the quality attributes of granules compared to the PLS and MLP models. Understanding the effect of process parameters on granule properties provides the basis for modulating the granulation parameters and optimizing the product performance at the early development stage of pharmaceutical products.

  10. Process engineering and optimization of glycerol separation in a packed-bed reactor for enzymatic biodiesel production.

    Science.gov (United States)

    Hama, Shinji; Tamalampudi, Sriappareddy; Yoshida, Ayumi; Tamadani, Naoki; Kuratani, Nobuyuki; Noda, Hideo; Fukuda, Hideki; Kondo, Akihiko

    2011-11-01

    A process model for efficient glycerol separation during methanolysis in an enzymatic packed-bed reactor (PBR) was developed. A theoretical glycerol removal efficiency from the reaction mixture containing over 30% methyl esters was achieved at a high flow rate of 540 ml/h. To facilitate a stable operation of the PBR system, a batch reaction prior to continuous methanolysis was conducted using oils with different acid values and immobilized lipases pretreated with methyl esters. The reaction system successfully attained the methyl ester content of over 30% along with reduced viscosity and water content. Furthermore, to obtain a high methyl ester content above 96% continuously, long-term lipase stability was confirmed by operating a bench-scale PBR system for 550 h, in which the intermediates containing methyl esters and residual glycerides were fed into the enzyme-packed columns connected in series. Therefore, the developed process model is considered useful for industrial biodiesel production. Copyright © 2011 Elsevier Ltd. All rights reserved.

  11. A two-step approach for fluidized bed granulation in pharmaceutical processing: Assessing different models for design and control

    Science.gov (United States)

    Ming, Liangshan; Li, Zhe; Wu, Fei; Du, Ruofei; Feng, Yi

    2017-01-01

    Various modeling techniques were used to understand fluidized bed granulation using a two-step approach. First, Plackett-Burman design (PBD) was used to identify the high-risk factors. Then, Box-Behnken design (BBD) was used to analyze and optimize those high-risk factors. The relationship between the high-risk input variables (inlet air temperature X1, binder solution rate X3, and binder-to-powder ratio X5) and quality attributes (flowability Y1, temperature Y2, moisture content Y3, aggregation index Y4, and compactability Y5) of the process was investigated using response surface model (RSM), partial least squares method (PLS) and artificial neural network of multilayer perceptron (MLP). The morphological study of the granules was also investigated using a scanning electron microscope. The results showed that X1, X3, and X5 significantly affected the properties of granule. The RSM, PLS and MLP models were found to be useful statistical analysis tools for a better mechanistic understanding of granulation. The statistical analysis results showed that the RSM model had a better ability to fit the quality attributes of granules compared to the PLS and MLP models. Understanding the effect of process parameters on granule properties provides the basis for modulating the granulation parameters and optimizing the product performance at the early development stage of pharmaceutical products. PMID:28662115

  12. Real-Time Signal Processing for Multiantenna Systems: Algorithms, Optimization, and Implementation on an Experimental Test-Bed

    Directory of Open Access Journals (Sweden)

    Haustein Thomas

    2006-01-01

    Full Text Available A recently realized concept of a reconfigurable hardware test-bed suitable for real-time mobile communication with multiple antennas is presented in this paper. We discuss the reasons and prerequisites for real-time capable MIMO transmission systems which may allow channel adaptive transmission to increase link stability and data throughput. We describe a concept of an efficient implementation of MIMO signal processing using FPGAs and DSPs. We focus on some basic linear and nonlinear MIMO detection and precoding algorithms and their optimization for a DSP target, and a few principal steps for computational performance enhancement are outlined. An experimental verification of several real-time MIMO transmission schemes at high data rates in a typical office scenario is presented and results on the achieved BER and throughput performance are given. The different transmission schemes used either channel state information at both sides of the link or at one side only (transmitter or receiver. Spectral efficiencies of more than 20 bits/s/Hz and a throughput of more than 150 Mbps were shown with a single-carrier transmission. The experimental results clearly show the feasibility of real-time high data rate MIMO techniques with state-of-the-art hardware and that more sophisticated baseband signal processing will be an essential part of future communication systems. A discussion on implementation challenges towards future wireless communication systems supporting higher data rates (1 Gbps and beyond or high mobility concludes the paper.

  13. Surface Coating of Oxide Powders: A New Synthesis Method to Process Biomedical Grade Nano-Composites

    Directory of Open Access Journals (Sweden)

    Paola Palmero

    2014-07-01

    Full Text Available Composite and nanocomposite ceramics have achieved special interest in recent years when used for biomedical applications. They have demonstrated, in some cases, increased performance, reliability, and stability in vivo, with respect to pure monolithic ceramics. Current research aims at developing new compositions and architectures to further increase their properties. However, the ability to tailor the microstructure requires the careful control of all steps of manufacturing, from the synthesis of composite nanopowders, to their processing and sintering. This review aims at deepening understanding of the critical issues associated with the manufacturing of nanocomposite ceramics, focusing on the key role of the synthesis methods to develop homogeneous and tailored microstructures. In this frame, the authors have developed an innovative method, named “surface-coating process”, in which matrix oxide powders are coated with inorganic precursors of the second phase. The method is illustrated into two case studies; the former, on Zirconia Toughened Alumina (ZTA materials for orthopedic applications, and the latter, on Zirconia-based composites for dental implants, discussing the advances and the potential of the method, which can become a valuable alternative to the current synthesis process already used at a clinical and industrial scale.

  14. Polyacrylonitrile nanofibers coated with silver nanoparticles using a modified coaxial electrospinning process

    Directory of Open Access Journals (Sweden)

    Yu DG

    2012-11-01

    Full Text Available Deng-Guang Yu,1 Jie Zhou,2 Nicholas P Chatterton,3 Ying Li,1 Jing Huang,2 Xia Wang11School of Materials Science and Engineering, University of Shanghai for Science and Technology, Shanghai, People's Republic of China; 2School of Life Sciences, East China Normal University, Shanghai, People's Republic of China; 3Faculty of Life Sciences, London Metropolitan University, London, United KingdomBackground: The objective of this investigation was to develop a new class of antibacterial material in the form of nanofibers coated with silver nanoparticles (AgNPs using a modified coaxial electrospinning approach. Through manipulation of the distribution on the surface of nanofibers, the antibacterial effect of Ag can be improved substantially.Methods: Using polyacrylonitrile (PAN as the filament-forming polymer matrix, an electrospinnable PAN solution was prepared as the core fluid. A silver nitrate (AgNO3 solution was exploited as sheath fluid to carry out the modified coaxial electrospinning process under varied sheath-to-core flow rate ratios.Results: Scanning electron microscopy and transmission electron microscopy demonstrated that the sheath AgNO3 solution can take a role in reducing the nanofibers' diameters significantly, a sheath-to-core flow rate ratio of 0.1 and 0.2 resulting in PAN nanofibers with diameters of 380 ± 110 nm and 230 ± 70 nm respectively. AgNPs are well distributed on the surface of PAN nanofibers. The antibacterial experiments demonstrated that these nanofibers show strong antimicrobial activities against Bacillus subtilis Wb800, and Escherichia coli dh5α.Conclusion: Coaxial electrospinning with AgNO3 solution as sheath fluid not only facilitates the electrospinning process, providing nanofibers with reduced diameters, but also allows functionalization of the nanofibers through coating with functional ingredients, effectively ensuring that the active antibacterial component is on the surface of the material, which leads to

  15. Implementation of quality by design approach in manufacturing process optimization of dry granulated, immediate release, coated tablets - a case study.

    Science.gov (United States)

    Teżyk, Michał; Jakubowska, Emilia; Milanowski, Bartłomiej; Lulek, Janina

    2017-10-01

    The aim of this study was to optimize the process of tablets compression and identification of film-coating critical process parameters (CPPs) affecting critical quality attributes (CQAs) using quality by design (QbD) approach. Design of experiment (DOE) and regression methods were employed to investigate hardness, disintegration time, and thickness of uncoated tablets depending on slugging and tableting compression force (CPPs). Plackett-Burman experimental design was applied to identify critical coating process parameters among selected ones that is: drying and preheating time, atomization air pressure, spray rate, air volume, inlet air temperature, and drum pressure that may influence the hardness and disintegration time of coated tablets. As a result of the research, design space was established to facilitate an in-depth understanding of existing relationship between CPPs and CQAs of intermediate product (uncoated tablets). Screening revealed that spray rate and inlet air temperature are two most important factors that affect the hardness of coated tablets. Simultaneously, none of the tested coating factors have influence on disintegration time. The observation was confirmed by conducting film coating of pilot size batches.

  16. THE SCALE-UP OF LARGE PRESSURIZED FLUIDIZED BEDS FOR ADVANCED COAL-FIRED POWER PROCESSES

    Energy Technology Data Exchange (ETDEWEB)

    Leon R. Glicksman; Michael Louge; Hesham F. Younis; Richard Tan; Mathew Hyre; Mark Torpey

    2003-11-24

    This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor an agency thereof, nor any of the their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, A combined-cycle High Performance Power System (HIPPS) capable of overall cycle efficiencies approaching 50% has been proposed and designed by Foster Wheeler Development Corporation (FWDC). A pyrolyzer in the first stage of the HIPPS process converts a coal feedstock into fuel gas and char at an elevated pressure of 1.4 Map. (206 psia) and elevated temperature of 930 C (1700 F). The generated char serves as the feedstock for a Pulverized Coal (PC) boiler operating at atmospheric pressure, and the fuel gas is directly fired in a gas turbine. The hydrodynamic behavior of the pyrolyzer strongly influences the quality of both the fuel gas and the generated char, the energy split between the gas turbine and the steam turbine, and hence the overall efficiency of the system. By utilizing a simplified set of scaling parameters (Glicksman et al.,1993), a 4/7th labscale cold model of the pyrolyzer operating at ambient temperature and pressure was constructed and tested. The scaling parameters matched include solid to gas density ratio, Froude number, length to diameter ratio; dimensionless superficial gas velocity and solid recycle rate, particle sphericity and particle size distribution (PSD).

  17. Deposition behavior of colloid in filtration process through glass beads packed bed

    International Nuclear Information System (INIS)

    Chinju, Hirofumi; Nagasaki, Shinya; Tanaka, Satoru; Tanaka, Tadao; Takebe, Shinichi; Ogawa, Hiromichi

    1999-01-01

    We investigated the deposition behavior in colloid transport through porous media by conducting column experiments and batch experiments using polystyrene latex particles and spherical glass beads. The conclusion of this present work are summarized as follows: (1) The comparison between the results of the batch and the column experiments indicated that the deposition was enhanced in the column experiments compared with the batch experiments due to particles trapped by the effect of slow field. (2) Colloid BTCs showed three different stages of deposition which can be characterized by the different rate of the change in the C/C O . Three stages can be explained by the existence of large area of weak deposition sites and small area of strong deposition sites on the collector surfaces. (3) The amount of deposited particles until the beginning of the third stage was larger for lower flow velocity. (4) The results of the column experiments revealed that breakthrough behavior of colloidal particles of the second run after back wash process is affected by remaining particles on collector surfaces. (J.P.N.)

  18. The analysis of corrosion performance of car bodies coated by no nickel and low nickel zinc phosphating processes

    Energy Technology Data Exchange (ETDEWEB)

    Derun, E.M.; Demirozu, T.; Piskin, M.B.; Piskin, S. [Yildiz Technical University, Department of Chemical Engineering, Davutpasa Kampuesue 127, Esenler-Istanbul (Turkey)

    2005-06-01

    In today's automotive industry in order to protect car bodies from corrosion, spray or immersion type zinc phosphating processes are applied. In both types, nickel and chromium are widely used though they are harmful to human health and environment. In this study, car body's corrosion performance, coated by no nickel (0 ppm) and low nickel (100, 200, 300 ppm) immersion type zinc phosphating (without chromium passivation) processes, are compared to the bodies that are coated by spray and immersion type processes including nickel (500-700 ppm) and chromium. After analyzing coating weight, composition, morphology of the crystals and salt spray test corrosion performance of car bodies specimens coated by no nickel and low nickel processes are as good as the ones coated by spray and immersion phosphating processes including nickel and chromium. In developing environment consciousness, it is inevitable to favor no nickel or low nickel processes since they give no harm to nature and human health. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  19. Effect of algae on flocculation of suspended bed sediments in a large shallow lake. Consequences for ecology and sediment transport processes

    NARCIS (Netherlands)

    de Lucas Pardo, MiguelAngel; Sarpe, Dirk; Winterwerp, JohanChristian

    2015-01-01

    Lake Markermeer, a large shallow lake in The Netherlands, suffers from turbidity and ecology problems. As part of a study aiming to mitigate these problems, we study flocculation processes in the lake; in particular, the possible mutual flocculation between algae and re-suspended bed sediments. We

  20. Evaluation of moving-bed biofilm sequencing batch reactor (MBSBR) in operating A2O process with emphasis on biological removal of nutrients existing in wastewater

    DEFF Research Database (Denmark)

    Seyedsalehi, M.; Jaafari, J.; Hélix-Nielsen, Claus

    2018-01-01

    In this study, the performance of moving-bed biofilm sequencing batch reactor in operating the anaerobic/anoxic/oxic (A2O) process for treatment of wastewaters containing nitrogen and phosphorous was evaluated. For this purpose, a pilot system with two bench-scale sequencing batch reactors with a...

  1. Production of edible coating based on fruit and vegetable residues: application on minimally processed carrot (Daucus carota L.

    Directory of Open Access Journals (Sweden)

    Ana Elizabeth Cavalcante Fai

    2015-03-01

    Full Text Available The application of edible coatings obtainable from alternative biodegradable materials has gained attention as a promising treatment to prolong the shelf-life of fresh-cut vegetables. Thus, this work aimed to develop a biodegradable coating based on fruit and vegetable residues flour. Immersion coating strategy was studied on the quality of minimally fresh-cut carrots during refrigeration storage by means of weight loss, color variation, pH, titratable acidity and soluble solids content. Better performance was obtained for coated carrots, which exhibited a tendency to have lower whiteness index than uncoated counterparts and enhanced overall quality. Despite a drop in color saturation expressed by chroma values (varying from 59 to 46 was observed, color index presented a positive value for all samples (varying from 13 to 15 indicating orange color preservation throughout storage. Although color parameter was influenced by coating treatment, minor modifications occur over storage concerning weight loss, pH, titratable acidity and soluble content. Results obtained demonstrated the potential of the fruit and vegetable residues flour for edible coatings formulation. Practical application on minimally processed carrots supported its suitability to be used as an alternative coating material and constitute a motivating route to evaluate and optimize this alternative preservation technique.

  2. Non-Vacuum Processed Polymer Composite Antireflection Coating Films for Silicon Solar Cells

    Directory of Open Access Journals (Sweden)

    Abdullah Uzum

    2016-08-01

    Full Text Available A non-vacuum processing method for preparing polymer-based ZrO2/TiO2 multilayer structure antireflection coating (ARC films for crystalline silicon solar cells by spin coating is introduced. Initially, ZrO2, TiO2 and surface deactivated-TiO2 (SD-TiO2 based films were examined separately and the effect of photocatalytic properties of TiO2 film on the reflectivity on silicon surface was investigated. Degradation of the reflectance performance with increasing reflectivity of up to 2% in the ultraviolet region was confirmed. No significant change of the reflectance was observed when utilizing SD-TiO2 and ZrO2 films. Average reflectance (between 300 nm–1100 nm of the silicon surface coated with optimized polymer-based ZrO2 single or ZrO2/SD-TiO2 multilayer composite films was decreased down to 6.5% and 5.5%, respectively. Improvement of photocurrent density (Jsc and conversion efficiency (η of fabricated silicon solar cells owing to the ZrO2/SD-TiO2 multilayer ARC could be confirmed. The photovoltaic properties of Jsc, the open-circuit photo voltage (VOC, the fill factor (FF, and the η were 31.42 mA cm−2, 575 mV, 71.5% and 12.91%. Efficiency of the solar cells was improved by the ZrO2-polymer/SD-TiO2 polymer ARC composite layer by a factor of 0.8% with an increase of Jsc (2.07 mA cm−2 compared to those of fabricated without the ARC.

  3. Processing and Deposition of Nanocrystalline Oxide Composites for Thermal Barrier Coatings

    National Research Council Canada - National Science Library

    Ying, Jackie

    2000-01-01

    .... Electrophoretic deposition was used to coat the nanocomposite powders onto nickel substrates. The effect of alumina content, powder calcination temperature, and film thickness on the thermal stability of zirconia-based coatings was examined...

  4. Large area SiC coating technology of RBSC for semiconductor processing component

    International Nuclear Information System (INIS)

    Park, Ji Yeon; Kim, Weon Ju

    2001-06-01

    As the semiconductor process is developed for the larger area wafer and the larger-scale integration, the processing fixtures are required to have excellent mechanical and high temperature properties. This highlights the importance of silicon carbide-based materials as a substitute for quartz-based susceptors. In this study, SiC coating technology on reaction sintered (RS) SiC with thickness variation of +/- 10% within a diameter of 8 inch by low pressure chemical vapor deposition has been developed for making a plate type SiC fixture such as heater, baffle, etc., with a diameter of 12 inch. Additionally, a state of art on fabrication technology and products of the current commercial SiC fixtures has been described

  5. Seed defective reduction in automotive Electro-Deposition Coating Process of truck cabin

    Science.gov (United States)

    Sonthilug, Aekkalag; Chutima, Parames

    2018-02-01

    The case study company is one of players in Thailand’s Automotive Industry who manufacturing truck and bus for both domestic and international market. This research focuses on a product quality problem about seed defects occurred in the Electro-Deposition Coating Process of truck cabin. The 5-phase of Six Sigma methodology including D-Define, M-Measure, A-Analyze, I-Improve, and C-Control is applied to this research to identify root causes of problem for setting new parameters of each significant factor. After the improvement, seed defects in this process is reduced from 9,178 defects per unit to 876 defects per unit (90% improvement)

  6. All-Solution-Processed, Ambient Method for ITO-Free, Roll-Coated Tandem Polymer Solar Cells using Solution- Processed Metal Films

    DEFF Research Database (Denmark)

    Angmo, Dechan; Dam, Henrik Friis; Andersen, Thomas Rieks

    2014-01-01

    A solution-processed silver film is employed in the processing of top-illuminated indium-tin-oxide (ITO)-free polymer solar cells in single- and double-junction (tandem) structures. The nontransparent silver film fully covers the substrate and serves as the bottom electrode whereas a PEDOT......:PSS/Ag grid forms the semitransparent top electrode. All layers are roll-coated/printed on a flexible substrate by using only two techniques: slot–die coating for up to 11 consecutive layers and flexo-printing for the last Ag grid layer. The slot–die coated Ag film is compared to an evaporated Ag film...... in terms of surface morphological and topographical properties and to ITO in terms of flexibility. The slot–die coated Ag film demonstrates extremely low roughness (a root-meansquare roughness of 3 nm was measured over 240_320 mm2 area), is highly conductive (

  7. Molybdenum plasma spray powder, process for producing said powder, and coating made therefrom

    International Nuclear Information System (INIS)

    Lafferty, W.D.; Cheney, R.F.; Pierce, R.H.

    1979-01-01

    Plasma spray powders of molybdenum particles containing 0.5 to 15 weight percent oxygen and obtained by reacting molybdenum particles with oxygen or oxides in a plasma, form plasma spray coatings exhibiting hardness comparable to flame sprayed coatings formed from molybdenum wire and plasma coatings of molybdenum powders. Such oxygen rich molybdenum powders may be used to form wear resistant coatings, such as for piston rings. (author)

  8. TOPICAL REVIEW Warm spraying—a novel coating process based on high-velocity impact of solid particles

    Directory of Open Access Journals (Sweden)

    Seiji Kuroda et al

    2008-01-01

    Full Text Available In recent years, coating processes based on the impact of high-velocity solid particles such as cold spraying and aerosol deposition have been developed and attracting much industrial attention. A novel coating process called 'warm spraying' has been developed, in which coatings are formed by the high-velocity impact of solid powder particles heated to appropriate temperatures below the melting point of the powder material. The advantages of such process are as follows: (1 the critical velocity needed to form a coating can be significantly lowered by heating, (2 the degradation of feedstock powder such as oxidation can be significantly controlled compared with conventional thermal spraying where powder is molten, and (3 various coating structures can be realized from porous to dense ones by controlling the temperature and velocity of the particles. The principles and characteristics of this new process are discussed in light of other existing spray processes such as high-velocity oxy-fuel spraying and cold spraying. The gas dynamics of particle heating and acceleration by the spraying apparatus as well as the high-velocity impact phenomena of powder particles are discussed in detail. Several examples of depositing heat sensitive materials such as titanium, metallic glass, WC–Co cermet and polymers are described with potential industrial applications.

  9. Material-Process-Performance Relationships for Roll-to-Roll Coated PEM Electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Mauger, Scott; Neyerlin, K.C.; Stickel, Jonathan; Ulsh, Michael; More, Karren; Wood, David

    2017-04-26

    Roll-to-roll (R2R) coating is the most economical and highest throughput method for producing fuel cell electrodes. R2R coating encompasses many different methodologies to create uniform films on a moving web substrate. Here we explore two coating methods, gravure and slot die, to understand the impacts of each on film uniformity and performance.

  10. Central composite design optimization of pilot plant fluidized-bed heterogeneous Fenton process for degradation of an azo dye.

    Science.gov (United States)

    Aghdasinia, Hassan; Bagheri, Rasoul; Vahid, Behrouz; Khataee, Alireza

    2016-11-01

    Optimization of Acid Yellow 36 (AY36) degradation by heterogeneous Fenton process in a recirculated fluidized-bed reactor was studied using central composite design (CCD). Natural pyrite was applied as the catalyst characterized by X-ray diffraction and scanning electron microscopy. The CCD model was developed for the estimation of degradation efficiency as a function of independent operational parameters including hydrogen peroxide concentration (0.5-2.5 mmol/L), initial AY36 concentration (5-25 mg/L), pH (3-9) and catalyst dosage (0.4-1.2 mg/L). The obtained data from the model are in good agreement with the experimental data (R(2 )= 0.964). Moreover, this model is applicable not only to determine the optimized experimental conditions for maximum AY36 degradation, but also to find individual and interactive effects of the mentioned parameters. Finally, gas chromatography-mass spectroscopy (GC-MS) was utilized for the identification of some degradation intermediates and a plausible degradation pathway was proposed.

  11. Simulation assessment of continuous simulating moving bed chromatography process with partial feed and new strategy with partial feed

    Directory of Open Access Journals (Sweden)

    H. Khan

    2009-09-01

    Full Text Available Partial Feed simulating moving bed (SMB has proved to be more efficient in binary separation performance (purity, recovery, productivity because of its two additional degrees of freedom, namely feed length and feed time, as compared to classical SMB process. The binary separation of dextran T6 and fructose with linear isotherm is modeled with Aspen Chromatography simulator in a four zone SMB with one column per zone for both normal-feed and Partial Feed. Increase in number of feed length and feed time in the cycle plays a very important role in the separation performance with Partial Feed. In addition, the effect of mode of operation (early or late introduction of increase in number of feed length in the cycle on product purity and recovery is also investigated. Furthermore, the binary separation system is designed with the safety margin method and the optimum operating parameters for simulation are calculated with triangle theory. Finally, a new strategy with Partial Feed is developed, showing improved separation performance relative to the basic four-zone SMB with regard to extract stream purity and recovery. The results of the proposed study can served as a useful summary of Partial Feed operation.

  12. Batch statistical process control of a fluid bed granulation process using in-line spatial filter velocimetry and product temperature measurements.

    Science.gov (United States)

    Burggraeve, A; Van den Kerkhof, T; Hellings, M; Remon, J P; Vervaet, C; De Beer, T

    2011-04-18

    Fluid bed granulation is a batch process, which is characterized by the processing of raw materials for a predefined period of time, consisting of a fixed spraying phase and a subsequent drying period. The present study shows the multivariate statistical modeling and control of a fluid bed granulation process based on in-line particle size distribution (PSD) measurements (using spatial filter velocimetry) combined with continuous product temperature registration using a partial least squares (PLS) approach. Via the continuous in-line monitoring of the PSD and product temperature during granulation of various reference batches, a statistical batch model was developed allowing the real-time evaluation and acceptance or rejection of future batches. Continuously monitored PSD and product temperature process data of 10 reference batches (X-data) were used to develop a reference batch PLS model, regressing the X-data versus the batch process time (Y-data). Two PLS components captured 98.8% of the variation in the X-data block. Score control charts in which the average batch trajectory and upper and lower control limits are displayed were developed. Next, these control charts were used to monitor 4 new test batches in real-time and to immediately detect any deviations from the expected batch trajectory. By real-time evaluation of new batches using the developed control charts and by computation of contribution plots of deviating process behavior at a certain time point, batch losses or reprocessing can be prevented. Immediately after batch completion, all PSD and product temperature information (i.e., a batch progress fingerprint) was used to estimate some granule properties (density and flowability) at an early stage, which can improve batch release time. Individual PLS models relating the computed scores (X) of the reference PLS model (based on the 10 reference batches) and the density, respectively, flowabililty as Y-matrix, were developed. The scores of the 4 test

  13. Analysis of orientation patterns in Olduvai Bed I assemblages using GIS techniques: implications for site formation processes.

    Science.gov (United States)

    Benito-Calvo, Alfonso; de la Torre, Ignacio

    2011-07-01

    Mary Leakey's excavations at Olduvai Beds I and II provided an unparalleled wealth of data on the archaeology of the early Pleistocene. We have been able to obtain axial orientations of the Bed I bone and stone tools by applying GIS methods to the site plans contained in the Olduvai Volume 3 monograph (Leakey, 1971). Our analysis indicates that the Bed I assemblages show preferred orientations, probably caused by natural agents such as water disturbance. These results, based on new GIS techniques applied to paleoanthropological studies, have important implications for the understanding of the formative agents of Olduvai sites and the behavioral meaning of the bone and lithic accumulations in Bed I. Copyright © 2011 Elsevier Ltd. All rights reserved.

  14. Evolution processes of the corrosion behavior and structural characteristics of plasma electrolytic oxidation coatings on AZ31 magnesium alloy

    Science.gov (United States)

    Chen, Dong; Wang, Ruiqiang; Huang, Zhiquan; Wu, Yekang; Zhang, Yi; Wu, Guorui; Li, Dalong; Guo, Changhong; Jiang, Guirong; Yu, Shengxue; Shen, Dejiu; Nash, Philip

    2018-03-01

    Evolution processes of the corrosion behavior and structural characteristics of the plasma electrolytic oxidation (PEO) coated AZ31 magnesium alloy were investigated by using scanning electron microscope (SEM) equipped with energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), potentio-dynamic polarization curves and electrochemical impedance spectroscopy (EIS) measurements. Detached coating samples were fabricated by an electrochemical method and more details of the internal micro-structure of coatings were clearly observed on the fractured cross-section morphologies of the samples compared to general polished cross-section morphologies. Evolution mechanisms of the coating corrosion behavior in relation to the evolution of micro-structural characteristics were discussed in detail.

  15. Construction of a sputtering reactor for the coating and processing of monolithic U-Mo nuclear fuel

    International Nuclear Information System (INIS)

    Schmid, Wolfgang

    2011-01-01

    In the presented thesis sputter deposition was used for the first time to coat monolithic U-Mo nuclear fuel foils with diffusion inhibitive materials. The intention of these coatings is to prevent the formation of an interdiffusion layer between U-Mo and Al cladding during the use of the fuel. A small sputtering reactor was built, in which the method was tested and processing parameters were investigated. In parallel a larger sputtering reactor was constructed, that allows to coat full size monolithic U-Mo nuclear fuel foils and was used to test an industrial application of the technique. As a result a method based on sputter deposition and erosion can be presented, that allows to clean as well as to coat the surface of monolithic U-Mo nuclear fuel foils in excellent quality. It can be included at any time into the manufacturing chain for U-Mo fuel elements, which is currently being developed.

  16. Standard Test Method for Mechanical Hydrogen Embrittlement Evaluation of Plating/Coating Processes and Service Environments

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This test method describes mechanical test methods and defines acceptance criteria for coating and plating processes that can cause hydrogen embrittlement in steels. Subsequent exposure to chemicals encountered in service environments, such as fluids, cleaning treatments or maintenance chemicals that come in contact with the plated/coated or bare surface of the steel, can also be evaluated. 1.2 This test method is not intended to measure the relative susceptibility of different steels. The relative susceptibility of different materials to hydrogen embrittlement may be determined in accordance with Test Method F1459 and Test Method F1624. 1.3 This test method specifies the use of air melted AISI E4340 steel per SAE AMS-S-5000 (formerly MIL-S-5000) heat treated to 260 – 280 ksi (pounds per square inch x 1000) as the baseline. This combination of alloy and heat treat level has been used for many years and a large database has been accumulated in the aerospace industry on its specific response to exposure...

  17. Development of HA/Ag-NPs Composite Coating from Green Process for Hip Applications.

    Science.gov (United States)

    Lozoya-Rodríguez, Denisse A; de Lima, Renata; Fraceto, Leonardo F; Ledezma Pérez, Antonio; Bazaldua Domínguez, Mercedes; Gómez Batres, Roberto; Reyes Rojas, Armando; Orozco Carmona, Víctor

    2017-08-08

    In the present study, biological hydroxyapatite (HA) was obtained from bovine bones through a thermal process. A total of 0% and 1% of silver nanoparticles (Ag-NPs) synthesized from Opuntia ficus (nopal) were added to the biological hydroxyapatite coatings using an atmospheric plasma spray (APS) on a Ti6Al4V substrate. Following this, its antimicrobial efficiency was evaluated against the following bacterial strains: Escherichia coli , Staphylococcus aureus , and Pseudomonas aeruginosa . This was conducted according to the Japanese Industrial Standard (JIS) Z2801:2000 "Antimicrobial Product-Test for Antimicrobial Activity and Efficacy". Scanning electron microscopy (SEM) showed that the silver nanoparticles (Ag-NPs) were evenly distributed on the coating surface. Energy dispersive X-ray spectroscopy (EDX) shows that apatite deposition occurs on a daily basis, maintaining a Ca/P rate between 2.12 and 1.45. Biocompatibility properties were evaluated with osteoblast-like cells (MC3T3-E1) by single-cell gel electrophoresis assay and Tali image cytometry.

  18. Press-hardening of zinc coated steel - characterization of a new material for a new process

    Science.gov (United States)

    Kurz, T.; Larour, P.; Lackner, J.; Steck, T.; Jesner, G.

    2016-11-01

    Press-hardening of zinc-coated PHS has been limited to the indirect process until a pre-cooling step was introduced before the hot forming to prevent liquid metal embrittlement. Even though that's only a minor change in the process itself it does not only eliminate LME, but increases also the demands on the base material especially in terms of hardenability or phase transformations at temperatures below 700 °C in general. This paper deals with the characterization of a modified zinc-coated material for press-hardening with pre-cooling that assures a robust process. The pre-cooling step itself and especially the transfer of the blank in the hot-forming die is more demanding than the standard 22MnB5 can stand to ensure full hardenability. Therefore the transformation behavior of the modified material is shown in CCT and TTT diagrams. Of the same importance are the changed hot forming temperature and flow curves for material at lower temperatures than typically used in direct hot forming. The resulting mechanical properties after hardening from tensile testing and bending tests are shown in detail. Finally some results from side impact crash tests and correlations of the findings with mechanical properties such as fracture elongation, tensile strength, VDA238 bending angle at maximum force as well as postuniform bending slope are given as well. Fracture elongation is shown to be of little help for damage prediction in side impact crash. Tensile strength and VDA bending properties enable however some accurate prediction of the PHS final damage behavior in bending dominated side impact load case.

  19. Low temperature circulating fluidized bed gasification and co-gasification of municipal sewage sludge. Part 1: Process performance and gas product characterization

    DEFF Research Database (Denmark)

    Thomsen, Tobias Pape; Sárossy, Zsuzsa; Gøbel, Benny

    2017-01-01

    Results from five experimental campaigns with Low Temperature Circulating Fluidized Bed (LT-CFB) gasification of straw and/or municipal sewage sludge (MSS) from three different Danish municipal waste water treatment plants in pilot and demonstration scale are analyzed and compared. The gasification...... process is characterized with respect to process stability, process performance and gas product characteristics. All experimental campaigns were conducted at maximum temperatures below 750°C, with air equivalence ratios around 0.12 and with pure silica sand as start-up bed material. A total of 8600kg...... particles in the system. Co-gasification of MSS with sufficient amounts of cereal straw was found to be an effective way to mitigate these issues as well as eliminate thermal MSS drying requirements. Characterization of gas products and process performance showed that even though gas composition varied...

  20. Optimization of nanoparticulate indium tin oxide slurries for the manufacture of ultra-thin indium tin oxide coatings with the slot-die coating process

    Energy Technology Data Exchange (ETDEWEB)

    Wegener, M.; Riess, K.; Roosen, A. [Erlangen-Nuremberg Univ., Erlangen (Germany). Dept. of Materials Science, Glass and Ceramics

    2016-07-01

    This paper deals with the optimization of colloidal processing to achieve suitable nanoparticulate indium tin oxide (ITO) slurries for the production of sub-μm-thin ITO coatings with the slot die coating process. For application in printed electronics these ITO coatings, which are composite films consisting of nanoparticulate ITO and a polymeric binder, should offer high flexibility, transparency and electrical conductivity. To preserve their flexibility, the composite films are not subject to any heat treatment, instead they are used as deposited and dried. To achieve very good transparency and electrical conductivity at the same time, the slurries must exhibit excellent dispersivity to result in a dense particle packing during film formation and drying. To reduce materials costs, films with thicknesses of several 100 nm are of interest. Therefore, the slot-die technique was applied as a fast, pre-dosing technique to produce sub-μm-thin ITO/binder composite films. The resulting ITO/binder films were characterized with regard to their key properties such as total transmission and specific electrical resistance. With the colloidal optimization of ethanol- and water-based nanoparticulate ITO slurries using PVP and PVB as binders, it was possible to achieve films of 250 nm in thickness exhibiting high total transmission of ∝ 93 % and a low specific electrical resistance of ∝ 10 Ω.cm.

  1. A study on the applicability of in-line measurements in the monitoring of the pellet coating process.

    Science.gov (United States)

    Hudovornik, Grega; Korasa, Klemen; Vrečer, Franc

    2015-07-30

    Special populations including paediatric and elderly patients often need advanced approaches in treatment, such as one-a-day dosing, which is achieved with modified release formulations or alternative routes of applications such as nasogastric route. Pellets are a dosage form that is frequently used in such formulations. The aim of the present work was to study the applicability of two in-line techniques, namely, Near Infrared Spectroscopy (NIR) and Spatial Filtering Technique (SFT) in the pellet coating process. The first objective of our work was to develop a prediction model for moisture content determination with the in-line NIR and to test its robustness in terms of sensitivity to changes in composition of the pellets and performance in wide range of moisture content. Secondly, the in-line SFT measurement was correlated with different off-line particle size methods. The third objective was to evaluate the ability of both in-line techniques for the detection of undesired deviations during the process, such as pellet attrition and agglomeration. Finally, the ability to predict coating thickness with the in-line NIR probe was evaluated. Results suggested that NIR prediction model for moisture content was less robust outside the calibration range and was also sensitive to changes in composition of the film coating. Nevertheless, satisfactory prediction was achieved in the case when coating composition was partially altered and adequate calibration range was used. The SFT probe results were in good correlation with off-line particle size measurement methods and proved to be an effective tool for coating thickness determination during the coating, however, the probe failed to accurately show the actual amount of the agglomerates formed during the process. In experiment when pellet attrition was initiated, both probes successfully detected abrasion of the pellet surface in real time. Furthermore, a predictive NIR model for coating thickness was made and showed a good

  2. Moving-bed: a stable and rapidly recovering process; El sistema de biomasa fija sobre lecho movil: un proceso estable y de rapida recuperacion

    Energy Technology Data Exchange (ETDEWEB)

    Velasco Munguira, A.; Jorda Llona, J. R.; Farre Solsona, C.; Cortacans Torre, J. A.

    2005-07-01

    A moving-bed biofilm process is presented for the treatment of soft drink factory outlet. Once the system has been stabilized regarding oxygen, nutrient addition and pH control, the process goes on up to a 95% and over 98% reduction of COD and BOD, respectively, rapidly recovering from toxic shacks. Sludge production is larger than expected due to a higher yield of bacteria growing on a sugar-rich influent. (Author) 4 refs.

  3. Parametric appraisal of process parameters for adhesion of plasma sprayed nanostructured YSZ coatings using Taguchi experimental design.

    Science.gov (United States)

    Mantry, Sisir; Mishra, Barada K; Chakraborty, Madhusudan

    2013-01-01

    This paper presents the application of the Taguchi experimental design in developing nanostructured yittria stabilized zirconia (YSZ) coatings by plasma spraying process. This paper depicts dependence of adhesion strength of as-sprayed nanostructured YSZ coatings on various process parameters, and effect of those process parameters on performance output has been studied using Taguchi's L16 orthogonal array design. Particle velocities prior to impacting the substrate, stand-off-distance, and particle temperature are found to be the most significant parameter affecting the bond strength. To achieve retention of nanostructure, molten state of nanoagglomerates (temperature and velocity) has been monitored using particle diagnostics tool. Maximum adhesion strength of 40.56 MPa has been experimentally found out by selecting optimum levels of selected factors. The enhanced bond strength of nano-YSZ coating may be attributed to higher interfacial toughness due to cracks being interrupted by adherent nanozones.

  4. Coating technologies in the nuclear industry

    International Nuclear Information System (INIS)

    Kaae, J.L.

    1993-01-01

    Metallic, ceramic, and organic coatings are so commonly used in modern industry that virtually everyone can name several applications in which coatings are employed. Thus, it is no surprise that coating technologies are widely employed in the nuclear industry. Some of these technologies utilize processes that are mature and well developed, and others utilize processes that are new and state of the art. In this paper, five generic coating processes that include almost all vapor deposition processes are described, and then applications of each of these processes for deposition of specific materials in nuclear applications are described. These latter selections, of course, are very subjective, and others will be able to name other applications. Because of their wide range of application, coating technologies are considered to be national critical technologies. The generic coating processes that cover almost all vapor deposition technologies are as follows: (1) stationary substrate chemical vapor deposition; (2) fluidized bed chemical vapor deposition; (3) plasma-assisted chemical deposition; (4) sputtering; (5) evaporation

  5. Study of Aerospace Materials, Coatings, Adhesions and Processes. Aircraft Icing Processes. Volume 1.

    Science.gov (United States)

    1984-09-14

    AP A160 413 STUDY OF AEROSPACE MATERIALS CATIS AD|SIOS A - PROCESSES AIRCRAFT IC.. (UI INSTITUbO NACIONAL DE TECNICA AEROESPACIAL MORID ISPAIN) E I...Approved for public release; distribution unlimited. Prepared for INSTITTTTO NACIONAL DE TECNICA AEROESPACIAL "Esteban Terradas". Torrejdn de Ardoz...ADDRESS il0. PROGRAM ELEMENT. PROJECT, TASKC Thstituto Naciorial Tecnica Aeroespacial Dto. Aerodindmica y Navegabilidad 2301 / D1 Torrejcn de Ardoz

  6. Impacts of friction stir processing on irradiation effects in vacuum-plasma-spray coated tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Ozawa, Kazumi, E-mail: ozawa.kazumi@jaea.go.jp [Fusion Research and Development Directorate, Japan Atomic Energy Agency, 2-166 Obuchi-Omotedate, Rokkasho, Aomori 039-3212 (Japan); Tanigawa, Hiroyasu [Fusion Research and Development Directorate, Japan Atomic Energy Agency, 2-166 Obuchi-Omotedate, Rokkasho, Aomori 039-3212 (Japan); Morisada, Yoshiaki; Fujii, Hidetoshi [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2015-10-15

    In order to examine the impacts of friction stir processing (FSP) on irradiation effects in vacuum-plasma-spray (VPS) coated tungsten (W), nano indentation hardness was evaluated of three kinds of W materials after self-ion-irradiation to 5.0–5.4 dpa at 500 and 800 °C. The VPS-FSP clearly got grains refined and isotropic compared to bulk-W and the as-VPS-W. Nano indentation hardness remains unchanged for the as-VPS-W and VPS-FSP × 2-W irradiated to 5.4 dpa at 500 °C and it decreased from 1 dpa at 800 °C, while typical irradiation induced hardening was observed for the bulk-W irradiated at 500 °C.

  7. NiCrBSi coating obtained by laser cladding and subsequent deformation processing

    Science.gov (United States)

    Soboleva, N. N.; Makarov, A. V.; Malygina, I. Yu

    2018-01-01

    NiCrBSi coating (Ni: base; Cr: 18.2 wt%; B: 3.3 wt%; Si: 4.2 wt%; C: 0.92 wt%; Fe: 2.6 wt%) formed by gas powder laser cladding is subjected to subsequent deformation processing, namely, frictional treatment with a sliding indenter made of dense cubic boron nitride in air under loads of 300 to 700 N, with 2 to 5 scans of the surface. This treatment strengthens the surface and forms favorable residual compressive stress, whose level increases with the load on the indenter. Frictional treatment under loads of 500 N and higher causes intensive strain-induced dissolution of Ni3B borides and Cr7C3 carbides in a Ni-based γ-solid solution.

  8. On-Demand Gas-to-Liquid Process To Fabricate Thermoresponsive Antimicrobial Nanocomposites and Coatings.

    Science.gov (United States)

    Poudel, Bijay Kumar; Park, Jae Hong; Byeon, Jeong Hoon

    2017-05-10

    Antimicrobial material is emerging as a major component of the mitigation strategy against microbial growth on abiotic surfaces. In this work, a newly designed process is proposed to fabricate thermoresponsive antimicrobial nanocomposites (TANs) and coatings (TACs) as an on-demand system. Thermoresponsive polymer (TRP)-incorporated silver (Ag) nanocomposites with silica nanoparticles (SNPs) or carbon nanotubes (CNTs; Ag-SNP@TRP or Ag-CNT@TRP) were produced by a single-pass gas-to-liquid process. The SNPs or CNTs were first produced by spark ablation and successively injected for dispersal in a liquid cell containing polydimethylsiloxane, poly(N-isopropylacrylamide), and silver nitrate under ultrasound irradiation. Suspensions of Ag-SNP@TRP or Ag-CNT@TRP nanocomposites were then deposited on a touch screen panel (TSP) protection film via electrohydrodynamic spray to form transparent antibacterial coatings. Fundamental antibacterial activities of TANs were evaluated against Escherichia coli and Staphylococcus epidermidis. The TANs showed stronger antibacterial activities at the higher temperature for all testing conditions. Lower minimum inhibitory concentrations of Ag-SNP@TRP and Ag-CNT@TRP nanocomposites were required against the two bacteria at 37 °C compared to those at 27 °C. The TACs on display showed elevated antimicrobial activity when the panel was turned on (38.1 °C) compared with when the panel was turned off (23.8 °C). This work provides a utilizable concept to continuously fabricate TANs and TACs, and it specifically offers stimuli-sensitive control of antimicrobial activity on TSPs, including other frequently touched surfaces.

  9. Electrochemical Study of Ni20Cr Coatings Applied by HVOF Process in ZnCl2-KCl at High Temperatures

    Directory of Open Access Journals (Sweden)

    J. Porcayo-Calderón

    2014-01-01

    Full Text Available Corrosion behavior of Ni20Cr coatings deposited by HVOF (high velocity oxygen-fuel process was evaluated in ZnCl2-KCl (1 : 1 mole ratio molten salts. Electrochemical techniques employed were potentiodynamic polarization curves, open circuit potential, and linear polarization resistance (LPR measurements. Experimental conditions included static air and temperatures of 350, 400, and 450°C. 304-type SS was evaluated in the same conditions as the Ni20Cr coatings and it was used as a reference material to assess the coatings corrosion resistance. Coatings were evaluated as-deposited and with a grinded surface finished condition. Results showed that Ni20Cr coatings have a better corrosion performance than 304-type SS. Analysis showed that Ni content of the coatings improved its corrosion resistance, and the low corrosion resistance of 304 stainless steel was attributed to the low stability of Fe and Cr and their oxides in the corrosive media used.

  10. Technology for defectivity improvement in resist coating and developing process in EUV lithography process

    Science.gov (United States)

    Kamei, Yuya; Shiozawa, Takahiro; Kawakami, Shinichiro; Ichinomiya, Hiroshi; Enomoto, Masashi; Nafus, Kathleen; Foubert, Philippe

    2017-10-01

    Extreme ultraviolet lithography (EUVL) technology is getting closer to high volume manufacturing phase every year. In order to enhance the yield of EUV lithography processing, further improvement of defectivity and CD uniformity is required at the moment. In our previous report in 2017, we have exhibited the defectivity reduction by applying our new rinse and dispense system to a 24nm contact hole (CH) pattern. On the basis of the knowledge received through that evaluation, further study for improvement of the defectivity has been investigated in this paper. As a result of further optimization of the rinse process, 83 % further reduction of residue defect from the result reported previously is achieved. Also, CD uniformity control is a very crucial factor towards EUVL manufacturing phase. We have exposed 15 wafer batches continuously for both line/space and contact hole patterns in order to confirm the current status of wafer to wafer (WTW) as well as field to field (FTF), die to die (DTD), and local uniformity. Now further work for improving CD stability is ongoing based on the results from this first trial.

  11. Modelling and experimental verification of pressure prediction in the in-mould coating (IMC) process for injection moulded parts

    Science.gov (United States)

    Bhagavatula, Narayan; Castro, Jose M.

    2007-03-01

    In-mould coating (IMC) is carried out by injecting a liquid low viscosity thermosetting material onto the surface of the injection moulded part after it has solidified, while it is still in the mould. The coating then cures and adheres to the substrate. Due to its successful application to exterior body panels made from compression moulded sheet moulding compound, IMC is being developed as an environmentally friendly technology that would ultimately replace painting of injection moulded thermoplastic parts. In the short term, however, we believe IMC has the potential of being a substitute for primers. In a previous paper, we presented a Hele-Shaw based mathematical model to simulate the coating flow during the IMC process assuming the coating to be a power law fluid and using the traditional no-slip boundary condition. This model adequately predicted the fill patterns but did not predict pressures correctly. This deviation has been attributed to slip (or apparent slip) at the wall, as often found in flow through microchannels, due to the microscopic length scale of the flow, and the existence of a high shear rate Newtonian plateau for the coating viscosity. In this paper we present a mathematical model that includes the slip boundary condition and the Carreau viscosity model to properly describe the rheological behaviour of the coating material at high shear rates. The rheological and slip parameters of the coating material were measured using a customized micro slit rheometer. The predicted pressures are compared with experimental results obtained using our IMC pilot facility. It was found that the predicted pressures and coating thickness agree well with the measured values.

  12. TRISO-Coated Fuel Processing to Support High Temperature Gas-Cooled Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Del Cul, G.D.

    2002-10-01

    The initial objective of the work described herein was to identify potential methods and technologies needed to disassemble and dissolve graphite-encapsulated, ceramic-coated gas-cooled-reactor spent fuels so that the oxide fuel components can be separated by means of chemical processing. The purpose of this processing is to recover (1) unburned fuel for recycle, (2) long-lived actinides and fission products for transmutation, and (3) other fission products for disposal in acceptable waste forms. Follow-on objectives were to identify and select the most promising candidate flow sheets for experimental evaluation and demonstration and to address the needs to reduce technical risks of the selected technologies. High-temperature gas-cooled reactors (HTGRs) may be deployed in the next -20 years to (1) enable the use of highly efficient gas turbines for producing electricity and (2) provide high-temperature process heat for use in chemical processes, such as the production of hydrogen for use as clean-burning transportation fuel. Also, HTGR fuels are capable of significantly higher burn-up than light-water-reactor (LWR) fuels or fast-reactor (FR) fuels; thus, the HTGR fuels can be used efficiently for transmutation of fissile materials and long-lived actinides and fission products, thereby reducing the inventory of such hazardous and proliferation-prone materials. The ''deep-burn'' concept, described in this report, is an example of this capability. Processing of spent graphite-encapsulated, ceramic-coated fuels presents challenges different from those of processing spent LWR fuels. LWR fuels are processed commercially in Europe and Japan; however, similar infrastructure is not available for processing of the HTGR fuels. Laboratory studies on the processing of HTGR fuels were performed in the United States in the 1960s and 1970s, but no engineering-scale processes were demonstrated. Currently, new regulations concerning emissions will impact the

  13. PRODUCTION OF MEDIUM-CHAIN ACYLGLYCEROLS BY LIPASE ESTERIFICATION IN PACKED BED REACTOR: PROCESS OPTIMIZATION BY RESPONSE SURFACE METHODOLOGY

    Directory of Open Access Journals (Sweden)

    ZANARIAH MOHD DOM

    2014-06-01

    Full Text Available Medium-chain acylglycerols (or glycerides are formed of mono-, di- and triacylglycerol classes. In this study, an alternative method to produce MCA from esterifying palm oil fatty acid distillate (PFAD with the presence of oil palm mesocarp lipase (OPML which is a plant-sourced lipase and PFAD is also cheap by-product is developed in a packed bed reactor. The production of medium-chain acylglycerols (MCA by lipase-catalysed esterification of palm oil fatty acid distillate with glycerol are optimize in order to determine the factors that have significant effects on the reaction condition and high yield of MCA. Response surface methodology (RSM was applied to optimize the reaction conditions. The reaction conditions, namely, the reaction time (30-240 min, enzyme load (0.5-1.5 kg, silica gel load (0.2-1.0 kg, and solvent amount (200-600 vol/wt. Reaction time, enzyme loading and solvent amount strongly effect MCA synthesis (p0.05 influence on MCA yield. Best-fitting models were successfully established for MCA yield (R 2 =0.9133. The optimum MCA yield were 75% from the predicted value and 75.4% from the experimental data for 6 kg enzyme loading, a reaction time of 135min and a solvent amount of 350 vol/wt at 65ºC reaction temperature. Verification of experimental results under optimized reaction conditions were conducted, and the results agreed well with the predicted range. Esterification products (mono-, di- and triacylglycerol from the PBR were identified using Thin Layer Chromatography method. The chromatograms showed the successful fractionation of esterified products in this alternative method of process esterification.

  14. Extubation process in bed-ridden elderly intensive care patients receiving inspiratory muscle training: a randomized clinical trial.

    Science.gov (United States)

    Cader, Samária Ali; de Souza Vale, Rodrigo Gomes; Zamora, Victor Emmanuel; Costa, Claudia Henrique; Dantas, Estélio Henrique Martin

    2012-01-01

    The purpose of this study was to evaluate the extubation process in bed-ridden elderly intensive care patients receiving inspiratory muscle training (IMT) and identify predictors of successful weaning. Twenty-eight elderly intubated patients in an intensive care unit were randomly assigned to an experimental group (n = 14) that received conventional physiotherapy plus IMT with a Threshold IMT(®) device or to a control group (n = 14) that received only conventional physiotherapy. The experimental protocol for muscle training consisted of an initial load of 30% maximum inspiratory pressure, which was increased by 10% daily. The training was administered for 5 minutes, twice daily, 7 days a week, with supplemental oxygen from the beginning of weaning until extubation. Successful extubation was defined by the ventilation time measurement with noninvasive positive pressure. A vacuum manometer was used for measurement of maximum inspiratory pressure, and the patients' Tobin index values were measured using a ventilometer. The maximum inspiratory pressure increased significantly (by 7 cm H(2)O, 95% confidence interval [CI] 4-10), and the Tobin index decreased significantly (by 16 breaths/ min/L, 95% CI -26 to 6) in the experimental group compared with the control group. The Chi-squared distribution did not indicate a significant difference in weaning success between the groups (χ(2) = 1.47; P = 0.20). However, a comparison of noninvasive positive pressure time dependence indicated a significantly lower value for the experimental group (P = 0.0001; 95% CI 13.08-18.06). The receiver-operating characteristic curve showed an area beneath the curve of 0.877 ± 0.06 for the Tobin index and 0.845 ± 0.07 for maximum inspiratory pressure. The IMT intervention significantly increased maximum inspiratory pressure and significantly reduced the Tobin index; both measures are considered to be good extubation indices. IMT was associated with a reduction in noninvasive positive

  15. Removal of multi-dye wastewater by the novel integrated adsorption and Fenton oxidation process in a fluidized bed reactor.

    Science.gov (United States)

    Lyu, Cong; Zhou, Dandan; Wang, Jun

    2016-10-01

    Traditionally, a few processes have to be employed in sequence for multi-dye removal, due to the different physical and chemical characteristics of the dyes. In this study, we innovatively developed an integrated adsorption and Fenton oxidation fluidized bed reactor (FBR) based on the hydraulic classification theory, which could efficiently remove dispersed red, acid yellow, and reactive brilliant dyes. The fluidized solids such as ceramsite and activated carbon could be separately fluidized at the bottom and the top part of the FBR, respectively. As a result, Fenton oxidization of dyes was promoted by the fluidization of ceramsite and activated carbon. Besides, adsorption of activated carbon could synergistically act on the dyes. The results showed that the removal efficiencies of acid yellow 2G, disperse red 60, and reactive brilliant blue X-BR could reach 100, 79.8, and 84.9 % in 10 min, respectively. Lots of intermediates with unsaturated bonds were generated during Fenton reaction, which was further removed by adsorption of activated carbon. Consequently, a high COD removal of 93 % was obtained. Interestingly, some of Fe 3+ produced during Fenton reaction was further precipitated and crystallized as FeO(OH) or Fe(OH) 3 on the surface of activated carbon and ceramsite, which could be potentially recycled for further utilization as a heterogeneous catalyst. Meanwhile, the other Fe 3+ might be removed in the form of ferro-organic complexes by adsorption onto the activated carbon. Thus, only a little iron hydroxide sludge was generated in the FBR. This novel FBR gave us an effective clue to realize multi-reactions for textile wastewater treatment by employing hydraulic classification fluidization.

  16. Remediation of acid mine drainage at the friendship hill national historic site with a pulsed limestone bed process

    Science.gov (United States)

    Sibrell, P.L.; Watten, B.; Boone, T.; ,

    2003-01-01

    A new process utilizing pulsed fluidized limestone beds was tested for the remediation of acid mine drainage at the Friendship Hill National Historic Site, in southwestern Pennsylvania. A 230 liter-per-minute treatment system was constructed and operated over a fourteen-month period from June 2000 through September 2001. Over this period of time, 50,000 metric tons of limestone were used to treat 50 million liters of water. The influent water pH was 2.5 and acidity was 1000 mg/L as CaCO3. Despite the high potential for armoring at the site, effluent pH during normal plant operation ranged from 5.7 to 7.8 and averaged 6.8. As a result of the high influent acidity, sufficient CO2 was generated and recycled to provide a net alkaline discharge with about 50 mg/L as CaCO3 alkalinity. Additions of commercial CO2 increased effluent alkalinity to as high as 300 mg/L, and could be a useful process management tool for transient high flows or acidities. Metal removal rates were 95% for aluminum (60 mg/L in influent), 50 to 90% for iron (Fe), depending on the ratio of ferrous to ferric iron, which varied seasonally (200 mg/L in influent), and treatment passive settling/oxidation pond. Metal hydroxide sludges were settled in settling tanks, and then hauled from the site for aesthetic purposes. Over 450 metric tons of sludge were removed from the water over the life of the project. The dried sludge was tested by the Toxicity Characteristics Leaching Protocol (TCLP) and was found to be non-hazardous. Treatment costs were $43,000 per year and $1.08 per m 3, but could be decreased to $22,000 and $0.51 per m3 by decreasing labor use and by onsite sludge handling. These results confirm the utility of the new process in treatment of acid impaired waters that were previously not amenable to low cost limestone treatment.

  17. A novel approach to a fine particle coating using porous spherical silica as core particles.

    Science.gov (United States)

    Ishida, Makoto; Uchiyama, Jumpei; Isaji, Keiko; Suzuki, Yuta; Ikematsu, Yasuyuki; Aoki, Shigeru

    2014-08-01

    Abstract The applicability of porous spherical silica (PSS) was evaluated as core particles for pharmaceutical products by comparing it with commercial core particles such as mannitol (NP-108), sucrose and microcrystalline cellulose spheres. We investigated the physical properties of core particles, such as particle size distribution, flow properties, crushing strength, plastic limit, drying rate, hygroscopic property and aggregation degree. It was found that PSS was a core particle of small particle size, low friability, high water adsorption capacity, rapid drying rate and lower occurrence of particle aggregation, although wettability is a factor to be carefully considered. The aggregation and taste-masking ability using PSS and NP-108 as core particles were evaluated at a fluidized-bed coating process. The functional coating under the excess spray rate shows different aggregation trends and dissolution profiles between PSS and NP-108; thereby, exhibiting the formation of uniform coating under the excess spray rate in the case of PSS. This expands the range of the acceptable spray feed rates to coat fine particles, and indicates the possibility of decreasing the coating time. The results obtained in this study suggested that the core particle, which has a property like that of PSS, was useful in overcoming such disadvantages as large particle size, which feels gritty in oral cavity; particle aggregation; and the long coating time of the particle coating process. These results will enable the practical fine particle coating method by increasing the range of optimum coating conditions and decreasing the coating time in fluidized bed technology.

  18. A nanoporous, ultrahydrophobic aluminum-coating process with exceptional dropwise condensation and shedding properties

    Science.gov (United States)

    Brockway, Lance; Taylor, Hayden

    2017-04-01

    Many studies have shown that dropwise condensation can enhance air-side heat transfer coefficients by at least an order of magnitude relative to filmwise condensation. However, among the hundreds of superhydrophobic surface-modification processes previously reported, there remains a lack of coating methods that enable stable dropwise condensation and can be applied to aluminum—by far the most common material for the air side of heat exchangers, e.g. in air conditioning. Here we present a bottom-up synthesis technique to grow zinc oxide-based films on to aluminum with tunable nanoporosity and strongly re-entrant surface features. These surfaces exhibit exceptional static water contact angles of up to 178° with a hysteresis less than 3° and a slide angle of 1°. We have further characterized the surfaces in the presence of six different liquids, and show that our optimal surface can repel even dipropylene glycol with a contact angle of 124°, even though its surface tension is less than half that of water. Crucially, we have also tested our films under water-condensing conditions in flowing air, characterizing the droplet-shedding behavior, and we have understood how to tune the growth process to deliver stable droplet-shedding instead of flooding. The process uses inexpensive reagents, can operate below 100 °C via immersion in an aqueous bath, and takes 1-3 h to complete, making it readily scalable to areas of many square meters and complex geometries.

  19. Corrosion Resistance of Ni-Based WC/Co Coatings Deposited by Spray and Fuse Process Varying the Oxygen Flow

    Science.gov (United States)

    Jiménez, H.; Olaya, J. J.; Alfonso, J. E.; Mtshali, C. B.; Pineda-Vargas, C. A.

    2017-10-01

    In this work, the effect of oxygen flow variation in the corrosion behavior of Ni-based WC/Co coatings deposited by spray and fuse process was investigated. The coatings were deposited on gray cast iron substrates using a Superjet Eutalloy thermal spraying gun. The morphology of the coatings was analyzed using scanning electron microscopy. The crystallographic phases were registered by x-ray diffraction (XRD), the diffraction patterns show the crystalline phases of the powder components with principal reflections for Ni and WC, the increase in flame temperature, due to the oxygen flow variation, generated amorphization in the nickel and an important crystallization of the planes (111) and (222) of WC as well as the decarburization of WC in W2C and W metallic. The corrosion behavior was investigated at room temperature in a 3.5% w/w aqueous solution of NaCl via potentiodynamic polarization. Electrochemical corrosion test showed that the coatings deposited under neutral flame conditions with an oxygen flow of 12.88 SCFH evidenced higher corrosion resistance. The chemical composition of the coatings and corrosion areas were analyzed by particle-induced x-ray emission, this technique permitting the corroboration of the decarburization process of WC determined by XRD and the formation of Cl structures.

  20. Minimizing resputtering of Pt-coated microspheres in a batch magnetron sputtering process

    International Nuclear Information System (INIS)

    Plake, A.L.

    1981-01-01

    Preventing DT loss from glass microspheres being smoothly coated with PT is needed during fabrication of laser fusion targets. Evidence indicates that the increase of substrate temperature due to resputtering will cause DT loss. Resputtering will prevent a smooth and uniform coating on these glass microspheres (140 μm in diameter). This paper reviews the method that was developed to find a set of coating conditions to minimize the DT loss, and still be able to produce thick smooth Pt coated glass microspheres

  1. Protective Coatings for Space System Components Fabricated Using Ionic Self Assembled Monolayer Processes

    National Research Council Canada - National Science Library

    Miler, Mike

    1997-01-01

    Self-assembled multilayer thin film fabrication methods offer unique opportunities to incorporate multiple functionalities into coatings for space system materials and structures as well as consumer products...

  2. Development of coatings for ultrasonic additive manufacturing sonotrode using laser direct metal deposition process

    Energy Technology Data Exchange (ETDEWEB)

    Niyanth S, Niyanth [ORNL; Dehoff, Ryan R [ORNL; Jordan, Brian H [ORNL; Babu, Sudarsanam Suresh [ORNL

    2016-10-01

    ORNL partnered with Fabrisonic, LLC to develop galling resistant hard facing coatings on sonotrodes used to fabricate 3D printed materials using ultrasonic additive manufacturing. The development and deployment of a coated sonotrode is expected to push the existing state of the art to facilitate the solidstate additive manufacturing of hard steels and titanium alloys. To this effect a structurally amorphous stainless steel material and cobalt chrome material were deposited on the sonotrode material. Both the deposits showed good adhesion to the substrate. The coatings made using the structurally amorphous steel materials showed cracking during the initial trials and cracking was eliminated by deposition on a preheated substrate. Both the coatings show hardness in excess of 600 HVN. Thus the phase 1 of this project has been used to identify suitable materials to use to coat the sonotrode. Despite the fact that successful deposits were obtained, the coatings need to be evaluated by performing detailed galling tests at various temperatures. In addition field tests are also necessary to test the stability of these coatings in a high cycle ultrasonic vibration mode. If awarded, phase 2 of the project would be used to optimize the composition of the deposit material to maximize galling resistance. The industrial partner would then use the coated sonotrode to fabricate builds made of austenitic stainless steel to test the viability of using a coated sonotrode.

  3. Reflectance infrared spectroscopy for in-line monitoring of nicotine during a coating process for an oral thin film.

    Science.gov (United States)

    Hammes, Florian; Hille, Thomas; Kissel, Thomas

    2014-02-01

    A process analytical method using reflectance infrared spectrometry was developed for the in-line monitoring of the amount of the active pharmaceutical ingredient (API) nicotine during a coating process for an oral thin film (OTF). In-line measurements were made using a reflectance infrared (RI) sensor positioned after the last drying zone of the coating line. Real-time spectra from the coating process were used for modelling the nicotine content. Partial least squares (PLS1) calibration models with different data pre-treatments were generated. The calibration model with the most comparable standard error of calibration (SEC) and the standard error of cross validation (SECV) was selected for an external validation run on the production coating line with an independent laminate. Good correlations could be obtained between values estimated from the reflectance infrared data and the reference HPLC test method, respectively. With in-line measurements it was possible to allow real-time adjustments during the production process to keep product specifications within predefined limits hence avoiding loss of material and batch. Copyright © 2013 Elsevier B.V. All rights reserved.

  4. Understanding and predicting bed humidity in fluidized bed granulation.

    Science.gov (United States)

    Hu, Xinhui; Cunningham, John; Winstead, Denita

    2008-04-01

    Bed humidity is a critical parameter that needs to be controlled in a fluidized bed granulation to ensure reliability. To predict and control the bed humidity during the fluidized bed granulation process, a simple model based on the mass conservation of moisture was developed. The moisture mass balance model quantitatively simulates the effects of spray rate, binder solution concentration, airflow rate, inlet air temperature, and dew point on the bed humidity. The model was validated by a series of granulations performed in different scale granulators including Glatt GPCG-1, GPCG-15, and GPCG-60. Good agreement was observed between the theoretical prediction and the measured loss on drying (LOD). The model developed in the current work enables us to choose the appropriate parameters for the fluidized bed granulation and can be used as a valuable tool in process scaling-up. 2007 Wiley-Liss, Inc

  5. Effect of Coating Parameters of the Buffer Layer on the Shape Ratio of TRISO-Coated Particles

    International Nuclear Information System (INIS)

    KIm, Weon Ju; Park, Jong Hoon; Park, Ji Yeon; Lee, Young Woo; Chang, Jong Hwa

    2005-01-01

    Fuel for high temperature gas-cooled reactors (HTGR's) consists of TRISO-coated particles. Fluidized bed chemical vapor deposition (FBCVD) has been applied to fabricate the TRISO-coated fuel particles. The TRISO particles consist of UO 2 microspheres coated with layers of porous pyrolytic carbon (PyC), inner dense PyC (IPyC), SiC, and outer dense PyC (OPyC). The porous PyC coating layer, called the buffer layer, attenuates fission recoils and provides void volume for gaseous fission products and carbon monoxide. The buffer layer, which has the highest coating rate among the coating layers, shows the largest variation of the coating thickness within a particle and a batch. This could be the most plausible source of an asphericity in the TRISO particles. The aspherical particles are expected to have an inferior fuel performance. Miller et al. have predicted that a larger stress is developed within the coating layers and thus the failure probability increases in the particles with high aspect ratios. Therefore, the shape of the TRISO-coated particles should be controlled properly and has been one of the important inspection items for the quality control of the fabrication process. In this paper, we investigated the effect of coating parameters of the buffer layer on the shape of the TRISO particles. The flow rate of coating gas and the coating temperature were varied to control the buffer layer. The asphericity of the TRISO-coated particles was evaluated for the various coating conditions of the buffer layer, but at constant coating parameters for the IPyC/SiC/OPyC layers

  6. Biological influence of Ca/P ratio on calcium phosphate coatings by sol-gel processing

    Energy Technology Data Exchange (ETDEWEB)

    Catauro, M., E-mail: michelina.catauro@unina2.it [Department of Industrial and Information Engineering, Second University of Naples, Via Roma 29 (Italy); Papale, F. [Department of Industrial and Information Engineering, Second University of Naples, Via Roma 29 (Italy); Sapio, L.; Naviglio, S. [Department of Biochemistry, Biophysics and General Pathology, Second University of Naples, Via L. De Crecchio 7, 80138 Naples (Italy)

    2016-08-01

    The objective of this work has been to develop low temperature sol-gel glass coatings to modify the substrate surface and to evaluate their bioactivity and biocompatibility. Glasses, based on SiO{sub 2}·CaO·P{sub 2}O{sub 5}, were synthesized by the sol-gel technique using tetraethyl orthosilicate, calcium nitrate tetrahydrate and triethyl phosphate as precursors of SiO{sub 2}, CaO and P{sub 2}O{sub 5}, respectively. Those materials, still in the sol phase, have been used to coat substrates by means of the dip-coating technique. Attenuated total reflectance Fourier transform infrared (ATR-FTIR) has been used for characterize coatings and a microstructural analysis has been obtained using scanning electron microscopy (SEM). The potential applications of the coatings in the biomedical field were evaluated by bioactivity and biocompatibility tests. The coated substrate was immersed in simulated body fluid (SBF) for 21 days and the hydroxyapatite deposition on its surface was subsequently evaluated via SEM-EDXS analysis, as an index of bone-bonding capability. In order to study the cell behavior and response to our silica based materials, prepared via the sol-gel method, with various Ca/P ratio and coating substrate, we have used the human osteoblast-like U2OS cell line. - Highlights: • Coatings consisting of SiO{sub 2}·CaO·P{sub 2}O{sub 5} glasses were prepared via sol-gel dip coating. • Ca/P molar ratio affects the film morphology and biocompatibility. • Higher cell proliferation was found in response to higher Ca/P ratios coatings. • A growth cell proliferation inhibition was observed in response to lower Ca/P ratio.

  7. Development of Coated Particle Fuel Technology

    International Nuclear Information System (INIS)

    Cho, Moon Sung; Kim, B. G.; Kim, Y. K.

    2009-04-01

    UO 2 kernel fabrication technology was developed at the lab sacle(20∼30g-UO 2 /batch). The GSP technique, modified method of sol-gel process, was used in the preparation of spherical ADU gel particle and these particles were converted to UO 3 and UO 2 phases in calcination furnace and sintering furnace respectively. Based on the process variables optimized using simulant kernels in 1-2 inch beds, SiC TRISO-coated particles were fabricated using UO 2 kernel. Power densities of TRISO coated particle fuels and gamma heat of the tubes are calculated as functions of vertical location of the fuel specimen in the irradiation holes by using core physics codes, MCNP and Helios. A finite model was developed for the calculations of temperatures and stresses of the specimen and the irradiation tubes. Dimensions of the test tubes are determined based on the temperatures and stresses as well as the gamma heat generated at the given condition. 9 modules of the COPA code (MECH, FAIL, TEMTR, TEMBL, TEMPEB, FPREL, MPRO, BURN, ABAQ), the MECH, FAIL, TEMTR, TEMBL, TEMPEB, and FPREL were developed. The COPA-FPREL was verified through IAEA CRP-6 accident benchmarking problems. KAERI participated in the round robin test of IAEA CRP-6 program to characterize the diameter, sphericity, coating thickness, density and anisotropy of coated particles provided by Korea, USA and South Africa. The inspection and test plan describing specifications and inspection method of coated particles was developed to confirm the quality standard of coated particles. The quality inspection instructions were developed for the inspection of coated particles by particle size analyzer, density inspection of coating layers by density gradient column, coating thickness inspection by X-ray, and inspection of optical anistropy factor of PyC layer. The quality control system for the TRISO-coated particle fuel was derived based on the status of quality control systems of other countries

  8. Critical current property in YBCO coated conductor fabricated by improved TFA-MOD process

    Energy Technology Data Exchange (ETDEWEB)

    Inoue, M., E-mail: inoue@ees.kyushu-u.ac.j [Department of EESE, Kyushu University, Moto-oka 744, NIshi-ku, Fukuoka 819-0395 (Japan); Kiss, T.; Motoyama, K. [Department of EESE, Kyushu University, Moto-oka 744, NIshi-ku, Fukuoka 819-0395 (Japan); Awaji, S.; Watanabe, K. [Institute for Materials, Tohoku University, Sendai 980-8577 (Japan); Yoshizumi, M.; Yamada, Y.; Izumi, T.; Shiohara, Y. [Superconductivity Research Laboratory, Tokyo 135-0062 (Japan)

    2009-10-15

    We have investigated critical current property in YBa{sub 2}Cu{sub 3}O{sub 7-d}elta (YBCO) coated conductor fabricated by improved metal organic deposition using trifluoroacetates (TFA-MOD) process optimizing conditions such as solution compositions. The electric field vs. current density (E-J) characteristic measurement was carried out at wide range of temperature, T, and magnetic field, B. Critical current density, J{sub c}, reached 3.8 x 10{sup 10} A/m{sup 2} at 77 K in self-field for 1.2 mum thick YBCO layer. In-field J{sub c} is also improved by this new process. From the analysis of E-J characteristics, we have found out that the shape of statistical distribution of J{sub c} in the new process becomes sharper than that of the previous one. These results indicate that the uniformity of YBCO layer is improved by the new process. Furthermore, analytical expression of E-J characteristics, which is based on a percolation model and a scaling law of the pinning force density, shows good agreement with the experimental results. This allows us to predict the critical current property at arbitrary conditions of T and B even if we could not have measured data. For example, it is predicted that J{sub c} could be about 1 x 10{sup 10} A/m{sup 2} at 4.2 K and 30 T parallel to the c-axis.

  9. Influence of process parameters on the deposition footprint in plasma-spray coating

    Science.gov (United States)

    Remesh, K.; Ng, H. W.; Yu, S. C. M.

    2003-09-01

    This paper presents an investigation of the influence of plasma spray process conditions on the in-flight particle behavior and their cumulative deposition to form a coating on the substrate. Three-dimensional computational fluid dynamics (CFD) analyses were performed to model the in-flight particle behavior in the plasma-spray process and their deposition on the substrate. The plasma spray was modeled as a jet issuing from the torch nozzle through the electrical heating of the arc gas. In the model, particles were injected into the plasma jet where they acquired heat and momentum from the plasma, some got melted and droplets were formed. By means of a droplet splatting model, the particle in-flight data generated by the CFD analyses were further processed to build up an imaginary three-dimensional deposition profile on a flat stationary substrate. It is found that the powder carrier gas flow rate influences the particle distribution on the substrate by imparting an injection momentum to the particles that were directed radially into the plasma jet in a direction perpendicular to the plasma jet. The larger sized particles will acquire higher injection momentum compared with the smaller sized particles. This causes particle distribution at the substrate surface that is elliptical in shape with the major axis of ellipse parallel to the particle injection port axis as illustrated in Fig. 1. Larger particles tend to congregate at the lower part of the ellipse, due to their greater momentum. The distribution of particle size, temperature, velocity, and count distribution at the substrate was analyzed. Further, based on the size and the computed particle temperature, velocity histories, and the impact sites on the substrate, the data were processed to build up a deposition profile with the Pasandideh-Fard model. The shapes of deposition profiles were found to be strongly driven by the segregation effect.

  10. Ejection Performance of Coated Core Pins Intended for Application on High Pressure Die Casting Tools for Aluminium Alloys Processing

    Directory of Open Access Journals (Sweden)

    P. Terek

    2017-09-01

    Full Text Available In high pressure die casting (HPDC process of aluminium alloys cast alloy soldering severely damages tool surfaces. It hampers casting ejection, reduces the casting quality and decreases the overall production efficiency. Thin ceramic PVD (physical vapor deposition coatings applied on tool surfaces successfully reduce these effects. However, their performance is still not recognised for surfaces with various topographies. In this investigation, soldering tendency of Al-Si-Cu alloy toward EN X27CrMoV51 steel, plasma nitrided steel, CrN and TiAlN duplex PVD coatings is evaluated using ejection test. The coatings were prepared to a range of surface roughness and topographies. After the tests sample surfaces were analysed by different microscopy techniques and profilometry. It was found that the ejection performance is independent of the chemical composition of investigated materials. After the ejection, the cast alloy soldering layer was found on surfaces of all tested materials. This built-up layer formed by effects of mechanical soldering, without corrosion reactions. Coated samples displayed a pronounced dependence of ejection force on surface roughness and topography. By decreasing roughness, ejection force increased, which is a consequence of intensified adhesion effects. Presented findings are a novel information important for efficient application of PVD coatings intendent for protection of HPDC tools.

  11. Effect of Boron on Microstructure and Microhardness Properties of Mo-Si-B Based Coatings Produced Via TIG Process

    Directory of Open Access Journals (Sweden)

    Islak S.

    2016-09-01

    Full Text Available In this study, Mo-Si-B based coatings were produced using tungsten inert gas (TIG process on the medium carbon steel because the physical, chemical, and mechanical properties of these alloys are particularly favourable for high-temperature structural applications. It is aimed to investigate of microstructure and microhardness properties of Mo-Si-B based coatings. Optical microscopy (OM, X-ray diffraction (XRD and scanning electron microscopy (SEM were used to characterize the microstructures of Mo-Si-B based coatings. The XRD results showed that microstructure of Mo–Si–B coating consists of α-Mo, α-Fe, Mo2B, Mo3Si and Mo5SiB2 phases. It was reported that the grains in the microstructure were finer with increasing amounts of boron which caused to occur phase precipitations in the grain boundary. Besides, the average microhardness of coatings changed between 735 HV0.3 and 1140 HV0.3 depending on boron content.

  12. Anti-biofilm efficacy of low temperature processed AgCl–TiO{sub 2} nanocomposite coating

    Energy Technology Data Exchange (ETDEWEB)

    Naik, Kshipra, E-mail: kshipra_naik21@yahoo.co.in; Kowshik, Meenal, E-mail: meenal@goa.bits-pilani.ac.in

    2014-01-01

    Biofilms are a major concern in the medical settings and food industries due to their high tolerance to antibiotics, biocides and mechanical stress. Currently, the development of novel methods to control biofilm formation is being actively pursued. In the present study, sol–gel coatings of AgCl–TiO{sub 2} nanoparticles are presented as potential anti-biofilm agents, wherein TiO{sub 2} acts as a good supporting matrix to prevent aggregation of silver and facilitates its controlled release. Low-temperature processed AgCl–TiO{sub 2} nanocomposite coatings inhibit biofilm formation by Escherichia coli, Staphylococcus epidermidis and Pseudomonas aeruginosa. In vitro biofilm assay experiments demonstrated that AgCl–TiO{sub 2} nanocomposite coated surfaces, inhibited the development of biofilms over a period of 10 days as confirmed by scanning electron microscopy. The silver release kinetics exhibited an initial high release, followed by a slow and sustained release. The anti-biofilm efficacy of the coatings could be attributed to the release of silver, which prevents the initial bacterial adhesion required for biofilm formation. - Highlights: • Potential of AgCl–TiO{sub 2} nanocomposite coating to inhibit biofilm formation is exhibited. • Initial rapid release followed by later slow and sustained release of silver obtained. • TiO{sub 2} being porous and inorganic in nature acts as a good supporting matrix.

  13. Formation of Apatite Coatings on an Artificial Ligament Using a Plasma- and Precursor-Assisted Biomimetic Process

    Directory of Open Access Journals (Sweden)

    Ayako Oyane

    2013-09-01

    Full Text Available A plasma- and precursor-assisted biomimetic process utilizing plasma and alternate dipping treatments was applied to a Leed-Keio artificial ligament to produce a thin coating of apatite in a supersaturated calcium phosphate solution. Following plasma surface modification, the specimen was alternately dipped in calcium and phosphate ion solutions three times (alternate dipping treatment to create a precoating containing amorphous calcium phosphate (ACP which is an apatite precursor. To grow an apatite layer on the ACP precoating, the ACP-precoated specimen was immersed for 24 h in a simulated body fluid with ion concentrations approximately equal to those in human blood plasma. The plasma surface modification was necessary to create an adequate apatite coating and to improve the coating adhesion depending on the plasma power density. The apatite coating prepared using the optimized conditions formed a thin-film that covered the entire surface of the artificial ligament. The resulting apatite-coated artificial ligament should exhibit improved osseointegration within the bone tunnel and possesses great potential for use in ligament reconstructions.

  14. Extubation process in bed-ridden elderly intensive care patients receiving inspiratory muscle training: a randomized clinical trial

    Directory of Open Access Journals (Sweden)

    Cader SA

    2012-10-01

    Full Text Available Samária Ali Cader,1 Rodrigo Gomes de Souza Vale,1 Victor Emmanuel Zamora,2 Claudia Henrique Costa,2 Estélio Henrique Martin Dantas11Laboratory of Human Kinetics Bioscience, Federal University of Rio de Janeiro State, 2Pedro Ernesto University Hospital, School of Medicine, State University of Rio de Janeiro, Rio de Janeiro, BrazilBackground: The purpose of this study was to evaluate the extubation process in bed-ridden elderly intensive care patients receiving inspiratory muscle training (IMT and identify predictors of successful weaning.Methods: Twenty-eight elderly intubated patients in an intensive care unit were randomly assigned to an experimental group (n = 14 that received conventional physiotherapy plus IMT with a Threshold IMT® device or to a control group (n = 14 that received only conventional physiotherapy. The experimental protocol for muscle training consisted of an initial load of 30% maximum inspiratory pressure, which was increased by 10% daily. The training was administered for 5 minutes, twice daily, 7 days a week, with supplemental oxygen from the beginning of weaning until extubation. Successful extubation was defined by the ventilation time measurement with noninvasive positive pressure. A vacuum manometer was used for measurement of maximum inspiratory pressure, and the patients' Tobin index values were measured using a ventilometer.Results: The maximum inspiratory pressure increased significantly (by 7 cm H2O, 95% confidence interval [CI] 4–10, and the Tobin index decreased significantly (by 16 breaths/min/L, 95% CI −26 to 6 in the experimental group compared with the control group. The Chi-squared distribution did not indicate a significant difference in weaning success between the groups (Χ2 = 1.47; P = 0.20. However, a comparison of noninvasive positive pressure time dependence indicated a significantly lower value for the experimental group (P = 0.0001; 95% CI 13.08–18.06. The receiver

  15. Optimization of a semi-batch tablet coating process for a continuous manufacturing line by design of experiments.

    Science.gov (United States)

    Barimani, Shirin; Šibanc, Rok; Kleinebudde, Peter

    2018-01-29

    The aim of the study was to optimize a tablet coating process for a continuous manufacturing line. High throughputs should be achieved while inter-tablet coating variability should be as small as possible. Drug-free cores were coated with a colored suspension. All processes were monitored in-line with Raman spectroscopy. A statistical design of experiment was performed to find optimum process parameters. Tablet loading, spray rate and drum rotation speed were studied. Image analysis was performed using a computer scanner. Tablet hue and saturation were evaluated to obtain information about the inter-tablet color variabilities and the numbers of outliers. Low variabilities could be achieved using low spray rates and high rotation speeds and they were independent from the tablet batch sizes in the studied factor space. For the prediction of the coating thickness, univariate analysis was compared to PLS-regression. Calibration models were built based on the three center points of the statistical design of experiment resulting in RMSEC of 1.07% of sprayed suspension with R 2 of 0.9989 and Q 2 of 0.9987. Model prediction was possible independent from loading, spray rate and drum rotation speed. The experiment with lowest color variability was conducted with a desired throughput rate of 25 kg/h and with a RMSEP of 2.5%. Copyright © 2018 Elsevier B.V. All rights reserved.

  16. Triso coating development progress for uranium nitride kernels

    Energy Technology Data Exchange (ETDEWEB)

    Jolly, Brian C. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lindemer, Terrence [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-08-01

    In support of fully ceramic matrix (FCM) fuel development [1-2], coating development work is ongoing at the Oak Ridge National Laboratory (ORNL) to produce tri-structural isotropic (TRISO) coated fuel particles with UN kernels [3]. The nitride kernels are used to increase fissile density in these SiC-matrix fuel pellets with details described elsewhere [4]. The advanced gas reactor (AGR) program at ORNL used fluidized bed chemical vapor deposition (FBCVD) techniques for TRISO coating of UCO (two phase mixture of UO2 and UCx) kernels [5]. Similar techniques were employed for coating of the UN kernels, however significant changes in processing conditions were required to maintain acceptable coating properties due to physical property and dimensional differences between the UCO and UN kernels (Table 1).

  17. Biological influence of Ca/P ratio on calcium phosphate coatings by sol-gel processing.

    Science.gov (United States)

    Catauro, M; Papale, F; Sapio, L; Naviglio, S

    2016-08-01

    The objective of this work has been to develop low temperature sol-gel glass coatings to modify the substrate surface and to evaluate their bioactivity and biocompatibility. Glasses, based on SiO2·CaO·P2O5, were synthesized by the sol-gel technique using tetraethyl orthosilicate, calcium nitrate tetrahydrate and triethyl phosphate as precursors of SiO2, CaO and P2O5, respectively. Those materials, still in the sol phase, have been used to coat substrates by means of the dip-coating technique. Attenuated total reflectance Fourier transform infrared (ATR-FTIR) has been used for characterize coatings and a microstructural analysis has been obtained using scanning electron microscopy (SEM). The potential applications of the coatings in the biomedical field were evaluated by bioactivity and biocompatibility tests. The coated substrate was immersed in simulated body fluid (SBF) for 21days and the hydroxyapatite deposition on its surface was subsequently evaluated via SEM-EDXS analysis, as an index of bone-bonding capability. In order to study the cell behavior and response to our silica based materials, prepared via the sol-gel method, with various Ca/P ratio and coating substrate, we have used the human osteoblast-like U2OS cell line. Copyright © 2016 Elsevier B.V. All rights reserved.

  18. Continuous processing of recombinant proteins: Integration of inclusion body solubilization and refolding using simulated moving bed size exclusion chromatography with buffer recycling.

    Science.gov (United States)

    Wellhoefer, Martin; Sprinzl, Wolfgang; Hahn, Rainer; Jungbauer, Alois

    2013-12-06

    An integrated process which combines continuous inclusion body dissolution with NaOH and continuous matrix-assisted refolding based on closed-loop simulated moving bed size exclusion chromatography was designed and experimentally evaluated at laboratory scale. Inclusion bodies from N(pro) fusion pep6His and N(pro) fusion MCP1 from high cell density fermentation were continuously dissolved with NaOH, filtered and mixed with concentrated refolding buffer prior to refolding by size exclusion chromatography (SEC). This process enabled an isocratic operation of the simulated moving bed (SMB) system with a closed-loop set-up with refolding buffer as the desorbent buffer and buffer recycling by concentrating the raffinate using tangential flow filtration. With this continuous refolding process, we increased the refolding and cleavage yield of both model proteins by 10% compared to batch dilution refolding. Furthermore, more than 99% of the refolding buffer of the raffinate could be recycled which reduced the buffer consumption significantly. Based on the actual refolding data, we compared throughput, productivity, and buffer consumption between two batch dilution refolding processes - one using urea for IB dissolution, the other one using NaOH for IB dissolution - and our continuous refolding process. The higher complexity of the continuous refolding process was rewarded with higher throughput and productivity as well as significantly lower buffer consumption compared to the batch dilution refolding processes. Copyright © 2013 Elsevier B.V. All rights reserved.

  19. corrosion and wear resistant ternary Cr-C-N coatings deposited by the ARC PVD process for machining tools and machining parts

    International Nuclear Information System (INIS)

    Knotek, O.; Lugscheider, E.; Zimmermann, H.; Bobzin, K.

    1997-01-01

    With the deposition of PVD hard coatings on the tools applied in machining operations it is possible to achieve significant improvements in the performance and quality of the machining processes. Depending on the machined material and the operating principle, e.g. turning, milling or drilling, not only different machining parameters but also different coating materials are necessary. In interrupted cut machining of tempered steel, for example, the life time of Ti-C-N coated inserts is several times greater than the Ti-C-N coated ones. This is a result of the favourable thermophysical and tribological properties of Ti-N-C. The potential for tool protection by CrN coatings is a result of the high ductility and low internal stress of this coating materials. CrN films can be deposited with greater film thickness, still maintaining very good adhesion. This paper presents the development of new arc PVD coatings in the system Cr-C-N. Owing to the carbon content in the coating an increased hardness and a better wear behavior in comparison to CrN was expected. The effects of various carbon carrier gases on the coating properties were examined. The coating properties were investigated by mechanical tests. X-ray diffraction, SEM analysis and corrosion tests. Some of the coatings were tested in machining tests. The results of these tests are presented in this paper. (author)

  20. Pressurized fluidized-bed hydroretorting of eastern oil shales. Volume 2, Task 3, Testing of process improvement concepts: Final report, September 1987--May 1991

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    This final report, Volume 2, on ``Process Improvement Concepts`` presents the results of work conducted by the Institute of Gas Technology (IGT), the Illinois Institute of Technology (IIT), and the Ohio State University (OSU) to develop three novel approaches for desulfurization that have shown good potential with coal and could be cost-effective for oil shales. These are (1) In-Bed Sulfur Capture using different sorbents (IGT), (2) Electrostatic Desulfurization (IIT), and (3) Microbial Desulfurization and Denitrification (OSU and IGT). Results of work on electroseparation of shale oil and fines conducted by IIT is included in this report, as well as work conducted by IGT to evaluate the restricted pipe discharge system. The work was conducted as part of the overall program on ``Pressurized Fluidized-Bed Hydroretorting of Eastern Oil Shales.``

  1. Development of a retrospective process for analyzing results of a HMM based posture recognition system in a functionalized nursing bed

    Directory of Open Access Journals (Sweden)

    Demmer Julia

    2017-09-01

    Full Text Available In the area of care in general but especially in the care of elderly, there is a great interest in deriving patient parameters preparation free. For this purpose, a load cell functionalized nursing bed has been developed at Niederrhein University of Applied Science. The system allows analysis and recognition of the persons’ positions and actions in the bed. The Hidden Markov Toolkit (HTK based posture recognition system was initially presented at the BMT 2015 by our research group. The initial system shows good results but to draw conclusions about the patient's condition, a minimum possible error rate should be achieved. For this purpose, a two-step retrospective analysis of the initial results was developed as an extension to improve the accuracy of the system.

  2. Granulation of core particles suitable for film coating by agitation fluidized bed III. Effect of scale, agitator rotational speed and blade shape on granule properties and development of a high accuracy scale-up theory.

    Science.gov (United States)

    Hamashita, Tomohiro; Ono, Tetsuo; Ono, Masaki; Tsunenari, Yoshinobu; Aketo, Takao; Watano, Satoru

    2009-04-01

    The preparation of core particles suitable for subsequent film coating was examined using different scales of agitation fluidized beds. Specifically, the effects of agitator rotational speed and agitator blade shape in different scales of granulators on granule properties such as mass median diameter, apparent density, friability and shape factor were studied. As the agitator rotational speed was increased or when the agitator blade height and angle were large, the mass median diameter and friability of the granules decreased, while the apparent density and shape factor increased, in a manner independent of the vessel size because the granules were subjected to greater compression, shearing and rolling effects. The same core particles could not be prepared using granulators with different vessel sizes by simply adopting a conventional scale-up theory(1,2)) based on kinetic energy similarity. Here, a novel scale-up theory that takes into account agitator blade shape factors is proposed.(3)) When the two scale-up theories were compared, our new theory was capable of predicting the granule properties more accurately than the conventional theory. By adopting this novel theory, the same core particles could be prepared under different operating conditions in any scale of granulator.

  3. Process for the deposition of high temperature stress and oxidation resistant coatings on silicon-based substrates

    International Nuclear Information System (INIS)

    Sarin, V.K.

    1991-01-01

    A process is disclosed for depositing a high temperature stress and oxidation resistant coating on a silicon nitride- or silicon carbide-based substrate body. A gas mixture is passed over the substrate at about 900--1500 C and about 1 torr to about ambient pressure. The gas mixture includes one or more halide vapors with other suitable reactant gases. The partial pressure ratios, flow rates, and process times are sufficient to deposit a continuous, fully dense, adherent coating. The halide and other reactant gases are gradually varied during deposition so that the coating is a graded coating of at least two layers. Each layer is a graded layer changing in composition from the material over which it is deposited to the material of the layer and further to the material, if any, deposited thereon, so that no clearly defined compositional interfaces exist. The gases and their partial pressures are varied according to a predetermined time schedule and the halide and other reactant gases are selected so that the layers include (a) an adherent, continuous intermediate layer about 0.5-20 microns thick of an aluminum nitride or an aluminum oxynitride material, over and chemically bonded to the substrate body, and (b) an adherent, continuous first outer layer about 0.5-900 microns thick including an oxide of aluminum or zirconium over and chemically bonded to the intermediate layer

  4. Process for the deposition of high temperature stress and oxidation resistant coatings on silicon-based substrates

    Science.gov (United States)

    Sarin, Vinod K.

    1991-01-01

    A process for depositing a high temperature stress and oxidation resistant coating on a silicon nitride- or silicon carbide-based substrate body. A gas mixture is passed over the substrate at about 900.degree.-1500.degree. C. and about 1 torr to about ambient pressure. The gas mixture includes one or more halide vapors with other suitable reactant gases. The partial pressure ratios, flow rates, and process times are sufficient to deposit a continuous, fully dense, adherent coating. The halide and other reactant gases are gradually varied during deposition so that the coating is a graded coating of at least two layers. Each layer is a graded layer changing in composition from the material over which it is deposited to the material of the layer and further to the material, if any, deposited thereon, so that no clearly defined compositional interfaces exist. The gases and their partial pressures are varied according to a predetermined time schedule and the halide and other reactant gases are selected so that the layers include (a) an adherent, continuous intermediate layer about 0.5-20 microns thick of an aluminum nitride or an aluminum oxynitride material, over and chemically bonded to the substrate body, and (b) an adherent, continuous first outer layer about 0.5-900 microns thick including an oxide of aluminum or zirconium over and chemically bonded to the intermediate layer.

  5. Influence of Processing on the Microstructure and Properties of CoCrMoSi Alloy PTA Coatings

    Directory of Open Access Journals (Sweden)

    R.G Bohatch

    2015-06-01

    Full Text Available AbstractWear performance as well as the low toughness of CoCrMoSi alloys is associated with the presence of Laves phase. In light of this, alloying elements have been altered in order to reduce the brittleness of newly-cast alloys. This study evaluated coatings by Plasma Transferred Arc (PTA with different interactions with the AISI 316L substrate. The higher the dilution, it was hypothesized, the higher Iron, Chromium and Nickel contents proceeding from substrate and, therefore, the lower hard Laves phase fraction. Coatings were characterized by light and scanning electron microscopy, X-ray diffraction and Vickers hardness. Wear behavior was assessed by pin-on-disc and ball-on-flat tests. Laves phase and Cobalt solid solution eutectic lamellar microstructure was observed for coating processed with 120A (18% dilution. The chemical composition was displaced to hypoeutectic, showing Cobalt solid solution dendrites and interdendrictic eutectic lamellar for the coatings processed with higher current intensity (150 / 180A, due to the higher interaction with the substrate (26 / 38% dilution. Dilution increased with the deposition current, causing hardness to decrease from 702 – 526 HV0.5. Wear mass loss rate increased by up to 41.7% and friction coefficient (μ ranged from 0.45 – 1.06 as the chemical composition changed.

  6. Process for the deposition of high temperature stress and oxidation resistant coatings on silicon-based substrates

    Science.gov (United States)

    Sarin, V.K.

    1991-07-30

    A process is disclosed for depositing a high temperature stress and oxidation resistant coating on a silicon nitride- or silicon carbide-based substrate body. A gas mixture is passed over the substrate at about 900--1500 C and about 1 torr to about ambient pressure. The gas mixture includes one or more halide vapors with other suitable reactant gases. The partial pressure ratios, flow rates, and process times are sufficient to deposit a continuous, fully dense, adherent coating. The halide and other reactant gases are gradually varied during deposition so that the coating is a graded coating of at least two layers. Each layer is a graded layer changing in composition from the material over which it is deposited to the material of the layer and further to the material, if any, deposited thereon, so that no clearly defined compositional interfaces exist. The gases and their partial pressures are varied according to a predetermined time schedule and the halide and other reactant gases are selected so that the layers include (a) an adherent, continuous intermediate layer about 0.5-20 microns thick of an aluminum nitride or an aluminum oxynitride material, over and chemically bonded to the substrate body, and (b) an adherent, continuous first outer layer about 0.5-900 microns thick including an oxide of aluminum or zirconium over and chemically bonded to the intermediate layer.

  7. Laboratory and pilot-plant studies on the conversion of uranyl nitrate hexahydrate to UF6 by fluidized-bed processes

    International Nuclear Information System (INIS)

    Youngblood, E.L.; Urza, I.J.; Cathers, G.I.

    1977-06-01

    This report describes laboratory and pilot-plant studies on the conversion of uranyl nitrate hexahydrate (UNH) to UF 6 and on purification of the UF 6 . Experimental laboratory studies on the removal of residual nitrate from uranium trioxide (UO 3 ) calcine and the fluorination of technetium and subsequent sorption on MgF 2 were conducted to support the pilot-plant work. Two engineering-scale pilot plants utilizing fluidized-bed processes were constructed for equipment and process testing of the calcination of UNH to UO 3 and the direct fluorination of UO 3 to UF 6

  8. Making the hospital a safer place by sonochemical coating of all its textiles with antibacterial nanoparticles.

    Science.gov (United States)

    Perelshtein, Ilana; Lipovsky, Anat; Perkas, Nina; Tzanov, Tzanko; Аrguirova, M; Leseva, M; Gedanken, Aharon

    2015-07-01

    The ability to scale-up the sonochemical coating of medical textiles with antibacterial nanoparticles is demonstrated in the current paper. A roll-to-roll pilot installation to coat textiles was built taking into consideration the requirements of the sonochemical process. A long-run experiment was conducted in which 2500 m of fabric were coated with antibacterial ZnO nanoparticles (NPs). The metal oxide NPs were deposited from an ethanol:water solution. In this continuous process a uniform concentration of coated NPs over the length/width of the fabric was achieved. The antibacterial efficiency of the sonochemically-coated textiles was validated in a hospital environment by a reduction in the occurrence of nosocomial infections. NP-coated bed sheets, patient gowns, pillow cover, and bed covers were used by 21 patients. For comparison 16 patients used regular textiles. The clinical data indicated the reduced occurrence of hospital-acquired infections when using the metal oxide NP-coated textiles. In order to reduce the cost of the coating process and considering safety issues during manufacturing, the solvent (ethanol:water) (9:1 v:v) used for the long-run experiment, was replaced by water. Although lesser amounts of ZnO NPs were deposited on the fabric in the water-based process the antibacterial activity of the textiles was preserved due to the smaller size of the particles. Copyright © 2015 Elsevier B.V. All rights reserved.

  9. A MICROPOROUS COATING OR STRUCTURE AND A PROCESS FOR PRODUCING IT

    DEFF Research Database (Denmark)

    2008-01-01

    A microporous coating or structure is established as a thin metallic layer by deposition of one or more alloys on a metallic substrate, each of said alloys consisting of two or more phases, one of which can be selectively dissolved in a solution that will not significantly attack the other phase ...... or phases. Such microporous coatings or structures are useful in the production of various product types, such as fuel cells, catalysts, microfilters, heat exchangers, micro-components and heat transfer devices....

  10. Corrosion And Thermal Processing In Cold Gas Dynamic Spray Deposited Austenitic Stainless Steel Coatings

    Science.gov (United States)

    2016-06-01

    testing (ASTM G5) of low pressure cold spray austenitic stainless steel coatings. Several different powders and heat treatments will be applied to...diffusion eliminating the local low chromium region. The low carbon type stainless steel alloys as used here are generally considered to be...maximum 200words) This thesis presents research on the corrosion properties and effects of heat treatment on austenitic stainless steel coatings

  11. Process for Non-Contact Removal of Organic Coatings from the Surface of Paintings

    Science.gov (United States)

    Banks, Bruce A. (Inventor); Rutledge, Sharon K. (Inventor)

    1996-01-01

    The present invention discloses a method of removing organic protective coatings from a painting. In the present invention degraded protective coatings such as lacquers, acrylics, natural resins, carbons, soot, and polyurethane are safely removed from the surface of a painting without contact to the surface of the painting. This method can be used for restoration of paintings when they have been damaged, through age, fire, etc.

  12. Study and modeling of the ironing process on a multi-layered polymer coated low-carbon steel

    Science.gov (United States)

    Selles Canto, Miguel Angel

    The ironing process is the most crucial step in the manufacture of cans. Sheet steel covered by three polymer layers can be used as the starting material, but this coating must neither break nor fail in any manner in order to be considered as a viable and effective alternative to traditional practice. During ironing, the deformations are severe and high pressures exist at the tool-workpiece interface. Thickness reductions inherent in ironing require a large amount of surface generation. Deterioration of the coating in this delicate operation might enable direct contact of the stored food or drink with the metal. As can be appreciated, the key to the use of polymer-coated steel sheets in the manufacture of cans lies in the survival of these layers during the ironing process. Another important issue is the roughness of the newly-generated surface, because it should be possible to decorate the can without any difficulty. Changing the traditional manufacture of metallic containers such as cans and using this new coated material permits great reduction in environmental contaminants produced as a result of avoiding the formation of Volatile Organic Compounds (VOCs) during the manufacture of the polymer layers. This reduction is even greater because of not using additional lubricants due to the self-lubricanting property of the solid polymer coating layers during the drawing process. These objectives, together with the improvement of the mechanical characteristics and the adhesion of the painting or decorative priming, are realized by the use of the proposed material. In the existing bibliography about ironing processes on coated materials, some authors propose the use of the Upper Bound Theorem for modeling the material behavior. The present research shows for the first time the modeling of the ironing process on a three-layer polymer coated material. In addition, it takes into account the cases in which successful ironing is produced and those in which ones the ironing

  13. Evaluating the effect of coating equipment on tablet film quality using terahertz pulsed imaging

    DEFF Research Database (Denmark)

    Haaser, Miriam; Naelapaa, Kaisa; Gordon, Keith C

    2013-01-01

    In this study, terahertz pulsed imaging (TPI) was employed to investigate the effect of the coating equipment (fluid bed and drum coater) on the structure of the applied film coating and subsequent dissolution behaviour. Six tablets from every batch coated with the same delayed release coating......) indicated no differences between both batches, TPI analysis revealed a lower mean coating thickness (CT) for tablets coated in the drum coater compared to fluid bed coated tablets (p...

  14. The development of CVR coatings for PBR fuels

    Science.gov (United States)

    Barletta, R. E.; Vanier, P. E.; Dowell, M. B.; Lennartz, J. A.

    Particle bed reactors (PBR's) are being developed for both space power and propulsion applications. These reactors operate with exhaust gas temperatures of 2500 to 3000 K and fuel temperatures hundreds of degrees higher. One fuel design for these reactors consists of uranium carbide encapsulated in either carbon or graphite. This fuel kernel must be protected from the coolant gas, usually H2, both to prevent attack of the kernel and to limit fission product release. Refractory carbide coatings have been proposed for this purpose. The typical coating process used for this is a chemical vapor deposition. Testing of other components have indicated the superiority of refractory carbide coatings applied using a chemical vapor reaction (CVR) process, however technology to apply these coatings to large numbers of fuel particles with diameters on the order of 500 pm were not readily available. A process to deposit these CVR coatings on surrogate fuel consisting of graphite particles is described. Several types of coatings have been applied to the graphite substrate: NbC in various thicknesses and a bilayer coating consisting of NbC and TaC with a intermediate layer of pyrolytic graphite. These coated particles have been characterized prior to test; results are presented.

  15. Algal Foams Applied in Fixed-Bed Process for Lead(II Removal Using Recirculation or One-Pass Modes

    Directory of Open Access Journals (Sweden)

    Shengye Wang

    2017-10-01

    Full Text Available The incorporation of brown algae into biopolymer beads or foams for metal sorption has been previously reported. However, the direct use of these biomasses for preparing foams is a new approach. In this study, two kinds of porous foams were prepared by ionotropic gelation using algal biomass (AB, Laminaria digitata or alginate (as the reference and applied for Pb(II sorption. These foams (manufactured as macroporous discs were packed in filtration holders (simulating fixed-bed column and the system was operated in either a recirculation or a one-pass mode. Sorption isotherms, uptake kinetics and sorbent reuse were studied in the recirculation mode (analogous to batch system. In the one-pass mode (continuous fixed-bed system, the influence of parameters such as flow rate, feed metal concentration and bed height were investigated on both sorption and desorption. In addition, the effect of Cu(II on Pb(II recovery from binary solutions was also studied in terms of both sorption and desorption. Sorption isotherms are well fitted by the Langmuir equation while the pseudo-second order rate equation described well both sorption and desorption kinetic profiles. The study of material regeneration confirms that the reuse of the foams was feasible with a small mass loss, even after 9 cycles. In the one-pass mode, for alginate foams, a slower flow rate led to a smaller saturation volume, while the effect of flow rate was less marked for AB foams. Competitive study suggests that the foams have a preference for Pb(II over Cu(II but cannot selectively remove Pb(II from the binary solution.

  16. An Optical Receiver Post Processing System for the Integrated Radio and Optical Communications Software Defined Radio Test Bed

    Science.gov (United States)

    Nappier, Jennifer M.; Tokars, Roger P.; Wroblewski, Adam C.

    2016-01-01

    The Integrated Radio and Optical Communications (iROC) project at the National Aeronautics and Space Administrations (NASA) Glenn Research Center is investigating the feasibility of a hybrid radio frequency (RF) and optical communication system for future deep space missions. As a part of this investigation, a test bed for a radio frequency (RF) and optical software defined radio (SDR) has been built. Receivers and modems for the NASA deep space optical waveform are not commercially available so a custom ground optical receiver system has been built. This paper documents the ground optical receiver, which is used in order to test the RF and optical SDR in a free space optical communications link.

  17. An Optical Receiver Post-Processing System for the Integrated Radio and Optical Communications Software Defined Radio Test Bed

    Science.gov (United States)

    Nappier, Jennifer M.; Tokars, Roger P.; Wroblewski, Adam C.

    2016-01-01

    The Integrated Radio and Optical Communications (iROC) project at the National Aeronautics and Space Administration's (NASA) Glenn Research Center is investigating the feasibility of a hybrid radio frequency (RF) and optical communication system for future deep space missions. As a part of this investigation, a test bed for a radio frequency (RF) and optical software defined radio (SDR) has been built. Receivers and modems for the NASA deep space optical waveform are not commercially available so a custom ground optical receiver system has been built. This paper documents the ground optical receiver, which is used in order to test the RF and optical SDR in a free space optical communications link.

  18. PLA coated paper containing active inorganic nanoparticles: Material characterization and fate of nanoparticles in the paper recycling process.

    Science.gov (United States)

    Zhang, Hai; Bussini, Daniele; Hortal, Mercedes; Elegir, Graziano; Mendes, Joana; Jordá Beneyto, Maria

    2016-06-01

    For paper and paperboard packaging, recyclability plays an important role in conserving the resources and reducing the environmental impacts. Therefore, when it comes to the nano-enabled paper packaging material, the recyclability issue should be properly addressed. This study represents our first report on the fate of nanomaterials in paper recycling process. The packaging material of concern is a PLA (Polylactic Acid) coated paper incorporating zinc oxide nanoparticles in the coating layer. The material was characterised and assessed in a lab-scale paper recycling line. The recyclability test was based on a method adapted from ATICELCA MC501-13, which enabled to recover over 99% of the solids material. The mass balance result indicates that 86-91% zinc oxide nanoparticles ended up in the rejected material stream, mostly embedded within the polymer coating; whereas 7-16% nanoparticles ended up in the accepted material stream. Besides, the tensile strength of the recycled handsheets suggests that the nano-enabled coating had no negative impacts on the recovered fibre quality. Copyright © 2016 Elsevier Ltd. All rights reserved.

  19. Application of thermally sprayed coatings of the type WC/CoCr in reverse osmosis processes for seawater desalination

    Energy Technology Data Exchange (ETDEWEB)

    Dwars, A.; Kochanowski, W.; Schramm, B.; Sehr, F. [KSB Aktiengesellschaft, Frankenthal (Germany)

    2008-11-15

    Seawater desalination based on the reverse osmosis process requires a variety of hydraulic systems. The material concepts of these hydraulic systems are designed to reliably resist the corrosive properties of seawater and brine as well as the tribological loads. Strong tribological loads typically occur during the start-up and shutdown of multi-stage high-pressure pumps. Thermally sprayed coatings can be used to increase the wear resistance and also the tribological properties of bearings. Also in pressure exchangers for energy recovery, high tribological loads occur on the surfaces of rotors which operate with a clearance gap of 40-100{mu}m. Today, thermally sprayed coatings are used for the surface protection of these rotors. To resist the various tribological loads, the material pairs are optimized for each case. Thermally sprayed coatings with high surface hardness have proven to be particularly successful. A coating system, based on a CoCr matrix, has been developed especially for these applications. (Abstract Copyright [2008], Wiley Periodicals, Inc.)

  20. Development and evaluation of a dimensionless mechanistic pan coating model for the prediction of coated tablet appearance.

    Science.gov (United States)

    Niblett, Daniel; Porter, Stuart; Reynolds, Gavin; Morgan, Tomos; Greenamoyer, Jennifer; Hach, Ronald; Sido, Stephanie; Karan, Kapish; Gabbott, Ian

    2017-08-07

    A mathematical, mechanistic tablet film-coating model has been developed for pharmaceutical pan coating systems based on the mechanisms of atomisation, tablet bed movement and droplet drying with the main purpose of predicting tablet appearance quality. Two dimensionless quantities were used to characterise the product properties and operating parameters: the dimensionless Spray Flux (relating to area coverage of the spray droplets) and the Niblett Number (relating to the time available for drying of coating droplets). The Niblett Number is the ratio between the time a droplet needs to dry under given thermodynamic conditions and the time available for the droplet while on the surface of the tablet bed. The time available for drying on the tablet bed surface is critical for appearance quality. These two dimensionless quantities were used to select process parameters for a set of 22 coating experiments, performed over a wide range of multivariate process parameters. The dimensionless Regime Map created can be used to visualise the effect of interacting process parameters on overall tablet appearance quality and defects such as picking and logo bridging. Copyright © 2017 Elsevier B.V. All rights reserved.

  1. A facile novel fluorocarbon copolymer solution coating process for improving platelet compatibility of titanium.

    Science.gov (United States)

    Huang, Sophia Chao-Wei; Cheng, Chi-Hui; Chiu, Yun; Lin, Yi-Ching; Lin, Jui-Che

    2017-11-01

    Titanium (Ti) and its alloys possess mechanical properties that are desirable in many biomedical applications compared to other metals. Furthermore, the native metal oxide layer that prevents further oxidation is also known to be biocompatible. However, clinical findings have shown that titanium and its alloys are prone to adverse bioreactions such as platelet adhesion and activation which could lead to thrombogenic complications. It has been found that surfaces modified with fluorocarbons could reduce the degree of both platelet adhesion and activation. Nevertheless, direct fluorocarbon deposition onto titanium substrates would require significant technical efforts. Instead, this research utilized a facile coating process with novel copolymers containing 2,2,2-trifluoroethyl methacrylate (TFEMA) and vinylphosphonic acid (VPA) to modify the titanium surface, giving the surface lower surface energy and higher hydrophobicity, significantly reducing the thrombus formation while exhibiting good cytocompatibility. The anchorage group, phosphonic acid provided by VPA, can be covalently bound to the oxide surface of titanium metal. Via free radical polymerization, VPA and TFEMA formed copolymers with different hydrophobicity were then used to modify titanium substrates, on which a series of surface characterization, in vitro platelet adhesion tests, and cytotoxicity assays were performed. Nuclear magnetic resonance (NMR) and X-ray photoelectron spectroscopy (XPS) confirmed the synthesis of the copolymers and the modification of Ti substrates. The platelet adhesion tests showed significantly reduced amount of adherent platelets on certain copolymer-modified Ti substrates with low degrees of activation. The in vitro cytotoxicity assays further highlighted that the modifications conducted on Ti does not induce cytotoxicity. Copyright © 2017 Elsevier B.V. All rights reserved.

  2. Influence of Plasma Transferred Arc Process Parameters on Structure and Mechanical Properties of Wear Resistive NiCrBSi-WC/Co Coatings

    Directory of Open Access Journals (Sweden)

    Eitvydas GRUZDYS

    2011-07-01

    Full Text Available Self-fluxing NiCrBSi and related coatings received considerable interest due to their good wear as well as corrosion resistance at moderate and elevated temperatures. Hard tungsten carbide (WC particles can be included in NiCrBSi for further increase of the coating hardness and abrasive wear resistance. Flame spray technique is widely used for fabrication of NiCrBSi films. However, in such a case, subsequent remelting of the deposited coatings by flame, arc discharge or high power laser beam is necessary. In present study NiCrBSi-WC/Co coatings were formed using plasma transferred arc process. By adjusting plasma parameters, such as current, plasma gas flow, shielding gas flow, a number of coatings were formed on steel substrates. Structure of the coatings was investigated using X-ray diffractometry. Microstructure of cross-sectioned coatings was examined using scanning electron microscopy. Hardness of the coating was evaluated by means of the Vickers hardness tests. Wear tests were also performed on specimens to determine resistance to abrasive wear. Acquired results allowed estimating the influence of the deposition process parameters on structure and mechanical properties of the coatings.http://dx.doi.org/10.5755/j01.ms.17.2.482

  3. Degradation Processes in Anticorrosive Coatings for Machinery Designed for Fertiliser Application

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2016-01-01

    Full Text Available In agricultural practice, anticorrosion protection of steel components is utterly indispensable. It is of particular importance for machines and devices working in an environment with increased corrosion activity. The aim of the present publication is the analysis of the use of 5 types of anticorrosion protection in machines with increased corrosive stress. These are coating systems based on alkyd and acrylic resins. Anorganic anticorrosion system is represented by a coating created by hot-dip galvanising. A system of duplex protection created by hot-dip galvanising and organic alkyd‑urethane coating system will also be examined. The experimental section of the publication can be divided into two sub-domains. The first is focused on the analysis of the mechanical properties of anticorrosion coating. The analysis is performed via the Erichsen elasticity test according to EN ISO 1520:2001 and a pull-off test according to EN ISO 4624:2003. The individual results allow the estimation of the resistance against delamination of the surface layers. The second domain is focused on the corrosion resistance of individual coatings in an environment with increased corrosion stress. The tests were performed in salt mist environment in accordance with EN ISO 9227:2012. A cyclic test was also performed with the use of DAM 390 industrial fertiliser. It is a long-term test where significant correlation with real conditions can be assumed.

  4. Study on modernization processes in the coating metal surfaces (plain bearings by thermal spraying

    Directory of Open Access Journals (Sweden)

    Elena IRIMIE

    2011-09-01

    Full Text Available Knowledge accumulated within the metal coating through thermal spraying allows the understanding of aspects related to the coat structure phenomena, in this case of the routs that need to be followed in order to create strong and stabile connections between the coats subsided through thermal spraying, between the particles that compose those coats, respectively. However, all this knowledge does not ensure the understanding of some practical situations that are apparently paradoxes, as for instance the absence of tin bronze adherence to ignobly steel holders, the perfect adherence of bronze to the aluminum on the same types of holders, in the context in which both elements, tin and aluminum, respectively are found in equal quantity in the two type of bonze that maintain them in solid solutions (below 10%.The parallel study in the sinter antifriction domain has offered information regarding the optimal correlation between the composition of antifriction material and the required type of application, the optimal pinches level and the way that this morphological characteristic may be influenced. By experimental research it is necessary to determine the conditions under which such coverage can be obtained by thermal spraying of the metal coatings.

  5. Microstructures of Metallic NiCrBSi Coatings Manufactured via Hybrid Plasma Spray and In Situ Laser Remelting Process

    OpenAIRE

    Serres, Nicolas; Hlawka, Françoise; Costil, Sophie; Langlade, Cécile; Machi, Frédérique

    2011-01-01