WorldWideScience

Sample records for beam freeform fabrication

  1. Electron Beam Freeform Fabrication in the Space Environment

    Science.gov (United States)

    Hafley, Robert A.; Taminger, Karen M. B.; Bird, R. Keith

    2007-01-01

    The influence of reduced gravitational forces (in space and on the lunar or Martian surfaces) on manufacturing processes must be understood for effective fabrication and repair of structures and replacement parts during long duration space missions. The electron beam freeform fabrication (EBF3) process uses an electron beam and wire to fabricate metallic structures. The process efficiencies of the electron beam and the solid wire feedstock make the EBF3 process attractive for use in-space. This paper will describe the suitability of the EBF3 process in the space environment and will highlight preliminary testing of the EBF3 process in a zero-gravity environment.

  2. Electron Beam Freeform Fabrication of Titanium Alloy Gradient Structures

    Science.gov (United States)

    Brice, Craig A.; Newman, John A.; Bird, Richard Keith; Shenoy, Ravi N.; Baughman, James M.; Gupta, Vipul K.

    2014-01-01

    Historically, the structural optimization of aerospace components has been done through geometric methods. A monolithic material is chosen based on the best compromise between the competing design limiting criteria. Then the structure is geometrically optimized to give the best overall performance using the single material chosen. Functionally graded materials offer the potential to further improve structural efficiency by allowing the material composition and/or microstructural features to spatially vary within a single structure. Thus, local properties could be tailored to the local design limiting criteria. Additive manufacturing techniques enable the fabrication of such graded materials and structures. This paper presents the results of a graded material study using two titanium alloys processed using electron beam freeform fabrication, an additive manufacturing process. The results show that the two alloys uniformly mix at various ratios and the resultant static tensile properties of the mixed alloys behave according to rule-of-mixtures. Additionally, the crack growth behavior across an abrupt change from one alloy to the other shows no discontinuity and the crack smoothly transitions from one crack growth regime into another.

  3. Finite Element Models for Electron Beam Freeform Fabrication Process

    Science.gov (United States)

    Chandra, Umesh

    2012-01-01

    Electron beam freeform fabrication (EBF3) is a member of an emerging class of direct manufacturing processes known as solid freeform fabrication (SFF); another member of the class is the laser deposition process. Successful application of the EBF3 process requires precise control of a number of process parameters such as the EB power, speed, and metal feed rate in order to ensure thermal management; good fusion between the substrate and the first layer and between successive layers; minimize part distortion and residual stresses; and control the microstructure of the finished product. This is the only effort thus far that has addressed computer simulation of the EBF3 process. The models developed in this effort can assist in reducing the number of trials in the laboratory or on the shop floor while making high-quality parts. With some modifications, their use can be further extended to the simulation of laser, TIG (tungsten inert gas), and other deposition processes. A solid mechanics-based finite element code, ABAQUS, was chosen as the primary engine in developing these models whereas a computational fluid dynamics (CFD) code, Fluent, was used in a support role. Several innovative concepts were developed, some of which are highlighted below. These concepts were implemented in a number of new computer models either in the form of stand-alone programs or as user subroutines for ABAQUS and Fluent codes. A database of thermo-physical, mechanical, fluid, and metallurgical properties of stainless steel 304 was developed. Computing models for Gaussian and raster modes of the electron beam heat input were developed. Also, new schemes were devised to account for the heat sink effect during the deposition process. These innovations, and others, lead to improved models for thermal management and prediction of transient/residual stresses and distortions. Two approaches for the prediction of microstructure were pursued. The first was an empirical approach involving the

  4. Effect of Orientation on Tensile Properties of Inconel 718 Block Fabricated with Electron Beam Freeform Fabrication (EBF3)

    Science.gov (United States)

    Bird, R. Keith; Atherton, Todd S.

    2010-01-01

    Electron beam freeform fabrication (EBF3) direct metal deposition processing was used to fabricate an Inconel 718 bulk block deposit. Room temperature tensile properties were measured as a function of orientation and location within the block build. This study is a follow-on activity to previous work on Inconel 718 EBF3 deposits that were too narrow to allow properties to be measured in more than one orientation

  5. Monitoring Electron Beam Freeform Fabrication by Active Machine Vision Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Additive manufacturing is a modern fabrication process by which three dimensional components are built up layer-by-layer. Each layer corresponds to a cross-section...

  6. Thermal imaging for assessment of electron-beam freeform fabrication (EBF3) additive manufacturing deposits

    Science.gov (United States)

    Zalameda, Joseph N.; Burke, Eric R.; Hafley, Robert A.; Taminger, Karen M.; Domack, Christopher S.; Brewer, Amy; Martin, Richard E.

    2013-05-01

    Additive manufacturing is a rapidly growing field where 3-dimensional parts can be produced layer by layer. NASA's electron beam freeform fabrication (EBF3) technology is being evaluated to manufacture metallic parts in a space environment. The benefits of EBF3 technology are weight savings to support space missions, rapid prototyping in a zero gravity environment, and improved vehicle readiness. The EBF3 system is composed of 3 main components: electron beam gun, multi-axis position system, and metallic wire feeder. The electron beam is used to melt the wire and the multi-axis positioning system is used to build the part layer by layer. To insure a quality deposit, a near infrared (NIR) camera is used to image the melt pool and solidification areas. This paper describes the calibration and application of a NIR camera for temperature measurement. In addition, image processing techniques are presented for deposit assessment metrics.

  7. Texture-Induced Anisotropy in an Inconel 718 Alloy Deposited Using Electron Beam Freeform Fabrication

    Science.gov (United States)

    Tayon, W.; Shenoy, R.; Bird, R.; Hafley, R.; Redding, M.

    2014-01-01

    A test block of Inconel (IN) 718 was fabricated using electron beam freeform fabrication (EBF(sup 3)) to examine how the EBF(sup 3) deposition process affects the microstructure, crystallographic texture, and mechanical properties of IN 718. Tests revealed significant anisotropy in the elastic modulus for the as-deposited IN 718. Subsequent tests were conducted on specimens subjected to a heat treatment designed to decrease the level of anisotropy. Electron backscatter diffraction (EBSD) was used to characterize crystallographic texture in the as-deposited and heat treated conditions. The anisotropy in the as-deposited condition was strongly affected by texture as evidenced by its dependence on orientation relative to the deposition direction. Heat treatment resulted in a significant improvement in modulus of the EBF(sup 3) product to a level nearly equivalent to that for wrought IN 718 with reduced anisotropy; reduction in texture through recrystallization; and production of a more homogeneous microstructure.

  8. Closed-Loop Process Control for Electron Beam Freeform Fabrication and Deposition Processes

    Science.gov (United States)

    Taminger, Karen M. (Inventor); Hafley, Robert A. (Inventor); Martin, Richard E. (Inventor); Hofmeister, William H. (Inventor)

    2013-01-01

    A closed-loop control method for an electron beam freeform fabrication (EBF(sup 3)) process includes detecting a feature of interest during the process using a sensor(s), continuously evaluating the feature of interest to determine, in real time, a change occurring therein, and automatically modifying control parameters to control the EBF(sup 3) process. An apparatus provides closed-loop control method of the process, and includes an electron gun for generating an electron beam, a wire feeder for feeding a wire toward a substrate, wherein the wire is melted and progressively deposited in layers onto the substrate, a sensor(s), and a host machine. The sensor(s) measure the feature of interest during the process, and the host machine continuously evaluates the feature of interest to determine, in real time, a change occurring therein. The host machine automatically modifies control parameters to the EBF(sup 3) apparatus to control the EBF(sup 3) process in a closed-loop manner.

  9. Propulsion Design with Freeform Fabrication Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Propulsion Design with Freeform Fabrication (PDFF) will develop and implement a novel design methodology that leverages the rapidly evolving Solid Freeform...

  10. Tensile Properties and Microstructure of Inconel 718 Fabricated with Electron Beam Freeform Fabrication (EBF(sup 3))

    Science.gov (United States)

    Bird, R. Keith; Hibberd, Joshua

    2009-01-01

    Electron beam freeform fabrication (EBF3) direct metal deposition processing was used to fabricate two Inconel 718 single-bead-width wall builds and one multiple-bead-width block build. Specimens were machined to evaluate microstructure and room temperature tensile properties. The tensile strength and yield strength of the as-deposited material from the wall and block builds were greater than those for conventional Inconel 718 castings but were less than those for conventional cold-rolled sheet. Ductility levels for the EBF3 material were similar to those for conventionally-processed sheet and castings. An unexpected result was that the modulus of the EBF3-deposited Inconel 718 was significantly lower than that of the conventional material. This low modulus may be associated with a preferred crystallographic orientation resultant from the deposition and rapid solidification process. A heat treatment with a high solution treatment temperature resulted in a recrystallized microstructure and an increased modulus. However, the modulus was not increased to the level that is expected for Inconel 718.

  11. Characterization of Electron Beam Free-Form Fabricated 2219 Aluminum and 316 Stainless Steel

    Science.gov (United States)

    Ekrami, Yasamin; Forth, Scott C.; Waid, Michael C.

    2011-01-01

    Researchers at NASA Langley Research Center have developed an additive manufacturing technology for ground and future space based applications. The electron beam free form fabrication (EBF3) is a rapid metal fabrication process that utilizes an electron beam gun in a vacuum environment to replicate a CAD drawing of a part. The electron beam gun creates a molten pool on a metal substrate, and translates with respect to the substrate to deposit metal in designated regions through a layer additive process. Prior to demonstration and certification of a final EBF3 part for space flight, it is imperative to conduct a series of materials validation and verification tests on the ground in order to evaluate mechanical and microstructural properties of the EBF3 manufactured parts. Part geometries of EBF3 2219 aluminum and 316 stainless steel specimens were metallographically inspected, and tested for strength, fatigue crack growth, and fracture toughness. Upon comparing the results to conventionally welded material, 2219 aluminum in the as fabricated condition demonstrated a 30% and 16% decrease in fracture toughness and ductility, respectively. The strength properties of the 316 stainless steel material in the as deposited condition were comparable to annealed stainless steel alloys. Future fatigue crack growth tests will integrate various stress ranges and maximum to minimum stress ratios needed to fully characterize EBF3 manufactured specimens.

  12. Solid freeform fabrication of biomaterials

    Science.gov (United States)

    Chu, Tien-Min Gabriel

    1999-12-01

    The biological performance of porous Hydroxyapatite (HA) is closely related to the pore architecture in the implants. The study on the effect of architecture to the biological performance of porous HA requires new manufacturing methods that can fabricate implants with controlled pores channels. In this thesis, four highly loaded HA and alumina suspensions were formulated and three different processes involving Solid Freeform Fabrication (SFF) were developed. An aqueous HA suspension in acrylamides was first formulated and the UV-curing properties were evaluated. With a medical grade HA powder, two non-aqueous HA suspensions were formulated: a 40 vol.% HA suspension in Hexanediol Diacrylate (HDDA) and a 40 vol.% HA suspension in 1:1 mix of Propoxylated Neopentyl Glycol Diacrylate (PNPGDA) and Isobomyl Acrylate (EBA). A 50 vol.% Alumina suspension in PNPGDA/IBA was also formulated. The effect of dispersant to the viscosity of the suspensions was characterized. In the Stereolithography (SL) method, the curing parameters of HA/HDDA and HA/PNPGDA/IBA were determined. Prototype HA implants with 1,700 mum internal channels were built directly on an SL Apparatus (SLA). The designed internal channel patterns were preserved after sintering. In the Ink-jet printing method, the high temperature flow behaviors of the suspensions were characterized. The effects of solids loading to the viscosity of the suspensions were modeled with Krieger-Dougherty equation. Leveling theory developed in paint industry was employed to analyze the self-leveling capability of the suspensions. In the indirect SL method, the thermal curing behavior of HA and alumina suspensions were characterized. The total cure time was measured and the curing kinetics was modeled. Negative molds for the implants were designed and built on SLA with epoxy resin. HA/PNPGDA/IBA was cast into the mold and cured in an oven. The binders and the epoxy mold were pyrolyzed and the green bodies sintered. Internal channels

  13. Solid freeform fabrication using chemically reactive suspensions

    Science.gov (United States)

    Morisette, Sherry L.; Cesarano, III, Joseph; Lewis, Jennifer A.; Dimos, Duane B.

    2002-01-01

    The effects of processing parameters and suspension chemorheology on the deposition behavior of SFF components derived from polymeric-based gelcasting suspensions combines the advantages associated with SFF fabrication, including the ability to spatially tailor composition and structure as well as reduced tooling costs, with the improved handling strength afforded by the use of gel based formulations. As-cast free-formed Al.sub.2 O.sub.3 components exhibited uniform particle packing and had minimal macro-defects (e.g., slumping or stair casing) and no discernable micro-defects (e.g., bubbles or cracking).

  14. Solid freeform fabrication of biological materials

    Science.gov (United States)

    Wang, Jiwen

    This thesis investigates solid freeform fabrication of biological materials for dental restoration and orthopedic implant applications. The basic approach in this study for solid freeform fabrication of biological materials is micro-extrusion of single or multiple slurries for 3D components and inkjet color printing of multiple suspensions for functionally graded materials (FGMs). Common issues associated with micro-extrusion and inkjet color printing are investigated. These common issues include (i) formulation of stable slurries with a pseudoplastic property, (ii) cross-sectional geometry of the extrudate as a function of the extrusion parameters, (iii) fabrication path optimization for extrusion process, (iv) extrusion optimization for multi-layer components, (v) composition control in functionally graded materials, and (vi) sintering optimization to convert the freeform fabricated powder compact to a dense body for biological applications. The present study clearly shows that the rheological and extrusion behavior of dental porcelain slurries depend strongly on the pH value of the slurry and extrusion conditions. A slurry with pseudoplastic properties is a basic requirement for obtaining extruded lines with rectangular cross-sections. The cross-sectional geometry of the extrudate is also strongly affected by extrusion parameters including the extrusion nozzle height, nozzle moving speed, extrusion rate, and critical nozzle height. Proper combinations of these extrusion parameters are necessary in order to obtain single line extrudates with near rectangular cross-sections and 3D objects with dimensional accuracy, uniform wall thickness, good wall uprightness, and no wall slumping. Based on these understandings, single-wall, multi-wall, and solid teeth have been fabricated via micro-extrusion of the dental slurry directly from a CAD digital model in 30 min. Inkjet color printing using stable Al2O3 and ZrO 2 aqueous suspensions has been developed to fabricate

  15. Freeform optical design of an XY-zoom beam expander

    Science.gov (United States)

    Duerr, Fabian; Thienpont, Hugo

    2016-04-01

    Laser sources have become indispensable for industrial materials processing applications. These applications are accompanied with a variety of different demands and requirements on the delivered laser irradiance distributions. With a high spatial uniformity, top-hat beams provide benefits for applications like surface heat treatment or welding, in which it is desirable to uniformly illuminate a target surface. Some applications might not only favor a specific beam irradiance distribution but can benefit additionally from time-varying distributions. In this work, we present the analytic design of an XY-zoom beam expander based on movable freeform optics that allows to simultaneously vary the magnification in x- and y-direction, respectively. This optical functionality is not new; what is new is the idea that axially moving freeform lenses are used to achieve such an optical functionality by optimally exploiting the additional degrees of freedom that freeform surfaces offer. The developed analytic solution is fully described by very few initial parameters and does allow an increasingly accurate calculation of four freeform lenses described by high order XY Taylor polynomial surfaces. Moreover, this solution approach can be adapted to cope with additional optical surfaces and/or lens groups to further enhance the overall optical performance. In comparison with (existing) combinations of rotated cylindrically symmetric zoom beam expanders, such a freeform system consists of less optical elements and provides a much more compact solution, yet achieving excellent overall optical performance throughout the full range of zoom positions.

  16. Solid Freeform Fabrication: An Enabling Technology for Future Space Missions

    Science.gov (United States)

    Taminger, Karen M. B.; Hafley, Robert A.; Dicus, Dennis L.

    2002-01-01

    The emerging class of direct manufacturing processes known as Solid Freeform Fabrication (SFF) employs a focused energy beam and metal feedstock to build structural parts directly from computer aided design (CAD) data. Some variations on existing SFF techniques have potential for application in space for a variety of different missions. This paper will focus on three different applications ranging from near to far term to demonstrate the widespread potential of this technology for space-based applications. One application is the on-orbit construction of large space structures, on the order of tens of meters to a kilometer in size. Such structures are too large to launch intact even in a deployable design; their extreme size necessitates assembly or erection of such structures in space. A low-earth orbiting satellite with a SFF system employing a high-energy beam for high deposition rates could be employed to construct large space structures using feedstock launched from Earth. A second potential application is a small, multifunctional system that could be used by astronauts on long-duration human exploration missions to manufacture spare parts. Supportability of human exploration missions is essential, and a SFF system would provide flexibility in the ability to repair or fabricate any part that may be damaged or broken during the mission. The system envisioned would also have machining and welding capabilities to increase its utility on a mission where mass and volume are extremely limited. A third example of an SFF application in space is a miniaturized automated system for structural health monitoring and repair. If damage is detected using a low power beam scan, the beam power can be increased to perform repairs within the spacecraft or satellite structure without the requirement of human interaction or commands. Due to low gravity environment for all of these applications, wire feedstock is preferred to powder from a containment, handling, and safety

  17. Friction Freeform Fabrication of Superalloy Inconel 718: Prospects and Problems

    Science.gov (United States)

    Dilip, J. J. S.; Janaki Ram, G. D.

    2013-12-01

    Friction Freeform Fabrication is a new solid-state additive manufacturing process. The present investigation reports a detailed study on the prospects of this process for additive part fabrication in superalloy Inconel 718. Using a rotary friction welding machine and employing alloy 718 consumable rods in solution treated condition, cylindrical-shaped multi-layer friction deposits (10 mm diameter) were successfully produced. In the as-deposited condition, the deposits showed very fine grain size with no grain boundary δ phase. The deposits responded well to direct aging and showed satisfactory room-temperature tensile properties. However, their stress rupture performance was unsatisfactory because of their layered microstructure with very fine grain size and no grain boundary δ phase. The problem was overcome by heat treating the deposits first at 1353 K (1080 °C) (for increasing the grain size) and then at 1223 K (950 °C) (for precipitating the δ phase). Overall, the current study shows that Friction Freeform Fabrication is a very useful process for additive part fabrication in alloy 718.

  18. Freeform beam shaping for high-power multimode lasers

    Science.gov (United States)

    Laskin, Alexander; Laskin, Vadim

    2014-03-01

    Widening of using high power multimode lasers in industrial laser material processing is accompanied by special requirements to irradiance profiles in such technologies like metal or plastics welding, cladding, hardening, brazing, annealing, laser pumping and amplification in MOPA lasers. Typical irradiance distribution of high power multimode lasers: free space solid state, fiber-coupled solid state and diodes lasers, fiber lasers, is similar to Gaussian. Laser technologies can be essentially improved when irradiance distribution on a workpiece is uniform (flattop) or inverse-Gauss; when building high-power pulsed lasers it is possible to enhance efficiency of pumping and amplification by applying super-Gauss irradiance distribution with controlled convexity. Therefore, "freeform" beam shaping of multimode laser beams is an important task. A proved solution is refractive field mapping beam shaper like Shaper capable to control resulting irradiance profile - with the same unit it is possible to get various beam profiles and choose optimum one for a particular application. Operational principle of these devices implies transformation of laser irradiance distribution by conserving beam consistency, high transmittance, providing collimated low divergent output beam. Using additional optics makes it possible to create resulting laser spots of necessary size and round, elliptical or linear shape. Operation out of focal plane and, hence, in field of lower wavefront curvature, allows extending depth of field. The refractive beam shapers are implemented as telescopes and collimating systems, which can be connected directly to fiber-coupled lasers or fiber lasers, thus combining functions of beam collimation and irradiance transformation.

  19. Efficient Design And Fabrication Of Free-Form Reciprocal Structures

    DEFF Research Database (Denmark)

    Parigi, Dario; Kirkegaard, Poul Henning

    2013-01-01

    Structures based on the principle of reciprocity have been autonomously studied and used since the antiquity on the basis of different needs and purposes. The application of the principle of reciprocity requires the presence of at least two elements, at the same time both supporting and being...... supported by the other with no hierarchy, meeting along their span and never in their vertices. A computational method has been developed to predict and control the geometry of large networks of reciprocally connected, round un-notched elements. The method enables the possibility of using reciprocal...... structures to closely fit any free-form geometry through the determination of the geometric parameters that describe the contact position of each element with the others in the assembly. This method has been applied for the design and realization of a free-form reciprocal structure composed of 506 round, un...

  20. Solid freeform fabrication of piezoelectric actuators by a micro-casting method

    NARCIS (Netherlands)

    Bos, B.; Gorter, H.; Dortmans, L.J.M.G.

    2004-01-01

    In recent years, there has been much interest in the manufacturing of piezoceramic actuators by Solid Freeform Fabrication (SFF) methods, following developments in polymer and metal shaping. With these methods, actuator shapes can be realized that are impossible or very difficult to obtain by tradit

  1. Fabrication of electroless nickel plated aluminum freeform mirror for an infrared off-axis telescope.

    Science.gov (United States)

    Kim, Sanghyuk; Chang, Seunghyuk; Pak, Soojong; Lee, Kwang Jo; Jeong, Byeongjoon; Lee, Gil-jae; Kim, Geon Hee; Shin, Sang Kyo; Yoo, Song Min

    2015-12-01

    Freeform mirrors can be readily fabricated by a single point diamond turning (SPDT) machine. However, this machining process often leaves mid-frequency errors (MFEs) that generate undesirable diffraction effects and stray light. In this work, we propose a novel thin electroless nickel plating procedure to remove MFE on freeform surfaces. The proposed procedure has a distinct advantage over a typical thick plating method in that the machining process can be endlessly repeated until the designed mirror surface is obtained. This is of great importance because the sophisticated surface of a freeform mirror cannot be optimized by a typical SPDT machining process, which can be repeated only several times before the limited thickness of the nickel plating is consumed. We will also describe the baking process of a plated mirror to improve the hardness of the mirror surface, which is crucial for minimizing the degradation of that mirror surface that occurs during the polishing process. During the whole proposed process, the changes in surface figures and textures are monitored and cross checked by two different types of measurements, as well as by an interference pattern test. The experimental results indicate that the proposed thin electroless nickel plating procedure is very simple but powerful for removing MFEs on freeform mirror surfaces.

  2. Advances in Design and Fabrication of Free-Form Reciprocal Structures

    DEFF Research Database (Denmark)

    Parigi, Dario

    2016-01-01

    The paper presents the advances in design and fabrication of free-form Reciprocal Structures, and their application a during a one-week long workshop with the students of the 1st semester of the Master of Science in Architecture and Design, fall 2015, at Aalborg University. Two new factors were...... introduced and tested: a new version of the software Reciprocalizer, and an evolution of the Reciprocalizer Robot. The workshop didactic framework Performance Aided/Assisted Design (PAD) is presented....

  3. Free-form fabrication of composites with embedded sensors

    Science.gov (United States)

    Calvert, Paul D.; Denham, Hugh B.; Anderson, Todd A.

    1999-05-01

    Layerwise processing methods allow parts to be built with sensors placed within the structure and fully embedded. Blocks of epoxy resin have been formed with embedded optical fibers. The fiber can be used to monitor curing and water uptake of the epoxy using ambient light which passes through the resin, is collected by the fiber and analyzed in a near-IR spectrometer. Piezoelectric polymer films have also been embedded in epoxy and used to monitor curing by changes in response to an external stress pulse. In the long run, it would be desirable to form parts containing many sensors with sensitivity differing environmental variables. Epoxy parts have been freeformed with lines of conducting carbon-filled polymer written into the structure during forming. Where they are at the surface of the part, these materials respond to solvent exposure by a resistance change. Parts have been made with sensors distributed across the surface and their ability to sense gradients of solvent vapor, and so direction to a source, is being tested.

  4. Design a freeform microlens array module for any arbitrary-shape collimated beam shaping and color mixing

    Science.gov (United States)

    Chen, Enguo; Wu, Rengmao; Guo, Tailiang

    2014-06-01

    Collimated beam shaping with freeform surface usually employs a predefined mapping to tailor one or multiple freeform surfaces. Limitation on those designs is that the source, the freeform optics and the target are in fixed one-to-one correspondence with each other. To overcome this drawback, this paper presents a kind of freeform microlens array module integrated with an ultra-thin freeform microlens array and a condenser lens to reshape any arbitrary-shape collimated beam into a prescribed uniform rectangular illumination and achieve color mixing. The design theory is explicitly given, and some key issues are addressed. Several different application examples are given, and the target is obtained with high uniformity and energy efficiency. This freeform microlens array module, which shows better flexibility and practicality than the regular designs, can be used not only to reshape any arbitrary-shape collimated beam (or a collimated beam integrated with several sub-collimated beams), but also most importantly to achieve color mixing. With excellent optical performance and ultra-compact volume, this optical module together with the design theory can be further introduced into other applications and will have a huge market potential in the near future.

  5. Freeform fabrication of polymer-matrix composite structures

    Energy Technology Data Exchange (ETDEWEB)

    Kaufman, S.G.; Spletzer, B.L.; Guess, T.L.

    1997-05-01

    The authors have developed, prototyped, and demonstrated the feasibility of a novel robotic technique for rapid fabrication of composite structures. Its chief innovation is that, unlike all other available fabrication methods, it does not require a mold. Instead, the structure is built patch by patch, using a rapidly reconfigurable forming surface, and a robot to position the evolving part. Both of these components are programmable, so only the control software needs to be changed to produce a new shape. Hence it should be possible to automatically program the system to produce a shape directly from an electronic model of it. It is therefore likely that the method will enable faster and less expensive fabrication of composites.

  6. Personalized implant for high tibial opening wedge: combination of solid freeform fabrication with combustion synthesis process.

    Science.gov (United States)

    Zhim, Fouad; Ayers, Reed A; Moore, John J; Moufarrège, Richard; Yahia, L'Hocine

    2012-09-01

    In this work a new generation of bioceramic personalized implants were developed. This technique combines the processes of solid freeform fabrication (SFF) and combustion synthesis (CS) to create personalized bioceramic implants with tricalcium phosphate (TCP) and hydroxyapatite (HA). These porous bioceramics will be used to fill the tibial bone gap created by the opening wedge high tibial osteotomy (OWHTO). A freeform fabrication with three-dimensional printing (3DP) technique was used to fabricate a metallic mold with the same shape required to fill the gap in the opening wedge osteotomy. The mold was subsequently used in a CS process to fabricate the personalized ceramic implants with TCP and HA compositions. The mold geometry was designed on commercial 3D CAD software. The final personalized bioceramic implant was produced using a CS process. This technique was chosen because it exploits the exothermic reaction between P₂O₅ and CaO. Also, chemical composition and distribution of pores in the implant could be controlled. To determine the chemical composition, the microstructure, and the mechanical properties of the implant, cylindrical shapes were also fabricated using different fabrication parameters. Chemical composition was performed by X-ray diffraction. Pore size and pore interconnectivity was measured and analyzed using an electronic microscope system. Mechanical properties were determined by a mechanical testing system. The porous TCP and HA obtained have an open porous structure with an average 400 µm channel size. The mechanical behavior shows great stiffness and higher load to failure for both ceramics. Finally, this personalized ceramic implant facilitated the regeneration of new bone in the gap created by OWHTO and provides additional strength to allow accelerated rehabilitation.

  7. Development of a hybrid scaffold with synthetic biomaterials and hydrogel using solid freeform fabrication technology

    Energy Technology Data Exchange (ETDEWEB)

    Shim, Jin-Hyung; Park, Min; Park, Jaesung; Cho, Dong-Woo [Department of Mechanical Engineering, POSTECH (Korea, Republic of); Kim, Jong Young, E-mail: dwcho@postech.ac.kr [Department of Mechanical Engineering, Andong National University (Korea, Republic of)

    2011-09-15

    Natural biomaterials such as hyaluronic acid, gelatin and collagen provide excellent environments for tissue regeneration. Furthermore, gel-state natural biomaterials are advantageous for encapsulating cells and growth factors. In cell printing technology, hydrogel which contains cells was printed directly to form three-dimensional (3D) structures for tissue or organ regeneration using various types of printers. However, maintaining the 3D shape of the printed structure, which is made only of the hydrogel, is very difficult due to its weak mechanical properties. In this study, we developed a hybrid scaffold consisting of synthetic biomaterials and natural hydrogel using a multi-head deposition system, which is useful in solid freeform fabrication technology. The hydrogel was intentionally infused into the space between the lines of a synthetic biomaterial-based scaffold. The cellular efficacy of the hybrid scaffold was validated using rat primary hepatocytes and a mouse pre-osteoblast MC3T3-E1 cell line. In addition, the collagen hydrogel, which encapsulates cells, was dispensed and the viability of the cells observed. We demonstrated superior effects of the hybrid scaffold on cell adhesion and proliferation and showed the high viability of dispensed cells.

  8. Finite Element Models for Electron Beam Freeform Fabrication Process Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This Small Business Innovation Research proposal offers to develop the most accurate, comprehensive and efficient finite element models to date for simulation of the...

  9. Finite Element Models for Electron Beam Freeform Fabrication Process Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This Small Business Innovation Research Phase II proposal offers to develop a comprehensive computer simulation methodology based on the finite element method for...

  10. Interactive Modeling of Architectural Freeform Structures - Combining Geometry with Fabrication and Statics

    KAUST Repository

    Jiang, Caigui

    2014-09-01

    This paper builds on recent progress in computing with geometric constraints, which is particularly relevant to architectural geometry. Not only do various kinds of meshes with additional properties (like planar faces, or with equilibrium forces in their edges) become available for interactive geometric modeling, but so do other arrangements of geometric primitives, like honeycomb structures. The latter constitute an important class of geometric objects, with relations to “Lobel” meshes, and to freeform polyhedral patterns. Such patterns are particularly interesting and pose research problems which go beyond what is known for meshes, e.g. with regard to their computing, their flexibility, and the assessment of their fairness.

  11. An integrated approach to design and fabrication of a miniature endoscope using freeform optics

    Science.gov (United States)

    Li, Hui; Naples, Neil J.; Zhao, Xin; Yi, Allen Y.

    2016-08-01

    Endoscopes are important medical optical devices widely used in minimally invasive surgery. However, manufacturing issues such as tight packaging constraints and tolerance requirements hinder their development. These problems often result in high manufacturing cost or poor image quality. To cope with these issues, in this research, a novel endoscope utilizing an off-axis freeform optics is developed by using an integrated ultraprecision diamond machining process. The major optical components of this endoscope include a prism with two reflective surfaces and a freeform entrance surface. In addition, a doublet and a field lens were added to complete the system design. To validate the feasibility of the endoscope design, single-point diamond turning and rastering processes were utilized to machine the required components. After the lenses were machined, the geometry of the lenses was measured using a white light optical profilometer. The results show that their profiles have a manufacture error of ±2 μm along the optical axis. Lastly, the prototype was assembled and tested to evaluate its imaging performance, including measurement of its modulation transfer function.

  12. Fabrication and characterization of toughness-enhanced scaffolds comprising β-TCP/POC using the freeform fabrication system with micro-droplet jetting.

    Science.gov (United States)

    Gao, Li; Li, Cuidi; Chen, Fangping; Liu, Changsheng

    2015-06-24

    A novel elastomeric material, poly(1,8-octanediol-co-citrate) (POC), has demonstrated tremendous versatility because of its advantageous toughness, tunable degradation properties, and efficient drug release capability. In this study, POC was used to improve the mechanical performance of β-tricalcium phosphate (β-Ca3(PO4)2, β-TCP). (3D) β-TCP/POC composite scaffolds were fabricated by a 3D printing technique based on the freeform fabrication system with micro-droplet jetting (FFS-MDJ). The physiochemical properties, compressive modulus, drug release behavior, and cell response of β-TCP/POC composite scaffolds were systematically investigated. The results showed that β-TCP/POC scaffolds had uniform macropores of 300-400 μm, porosity of approximately 45%, biodegradability in phosphate-buffered saline, and high compressive modulus of 50-75 MPa. With the incorporation of POC into β-TCP, the toughness of the composite scaffolds was improved significantly. Moreover, β-TCP/POC scaffolds exhibited sustained drug (ibuprofen (IBU)) release capability. Additionally, β-TCP/POC scaffolds facilitated C2C12 cell attachment and proliferation. It was indicated that the 3D-printed porous β-TCP/POC scaffolds with high compressive modulus and good drug delivery performance might be a promising candidate for bone defect repair.

  13. Freeform fabrication of tissue-simulating phantoms by combining three-dimensional printing and casting

    Science.gov (United States)

    Shen, Shuwei; Zhao, Zuhua; Wang, Haili; Han, Yilin; Dong, Erbao; Liu, Bin; Liu, Wendong; Cromeens, Barrett; Adler, Brent; Besner, Gail; Ray, William; Hoehne, Brad; Xu, Ronald

    2016-03-01

    Appropriate surgical planning is important for improved clinical outcome and minimal complications in many surgical operations, such as a conjoined twin separation surgery. We combine 3D printing with casting and assembling to produce a solid phantom of high fidelity to help surgeons for better preparation of the conjoined twin separation surgery. 3D computer models of individual organs were reconstructed based on CT scanned data of the conjoined twins. The models were sliced, processed, and converted to an appropriate format for Fused Deposition Modeling (FDM). The skeletons of the phantom were printed directly by FDM using Acrylonitrile-Butadiene-Styrene (ABS) material, while internal soft organs were fabricated by casting silicon materials of different compositions in FDM printed molds. The skeleton and the internal organs were then assembled with appropriate fixtures to maintain their relative positional accuracies. The assembly was placed in a FMD printed shell mold of the patient body for further casting. For clear differentiation of different internal organs, CT contrast agents of different compositions were added in the silicon cast materials. The produced phantom was scanned by CT again and compared with that of the original computer models of the conjoined twins in order to verify the structural and positional fidelity. Our preliminary experiments showed that combining 3D printing with casting is an effective way to produce solid phantoms of high fidelity for the improved surgical planning in many clinical applications.

  14. Design beam shapers with double freeform surfaces to form a desired wavefront with prescribed illumination pattern by solving a Monge-Ampère type equation

    Science.gov (United States)

    Chang, Shengqian; Wu, Rengmao; An, Li; Zheng, Zhenrong

    2016-12-01

    Beam shaping, in other words, the control of both intensity distribution and phase profile, has a wide range of applications. In this paper, double freeform surfaces are utilized to shape collimated beams, realizing an arbitrary output wavefront with desired illumination pattern. Freeform surfaces are designed by solving a second order partial differential equation (PDE) of the Monge-Ampère (MA) type, without the limitation of symmetry or paraxial approximation. The mathematical derivation of the PDE is based on the Snell’s law, the energy conservation law along infinitesimal tubes of rays and the constancy of the OPL. The PDE is discretized with a finite difference scheme into a system of nonlinear equations, which can be numerically solved by Newton’s method. Since Newton’s method requires a good initialization for the iteration, a simultaneously point-by-point method, based on ray mapping, is employed to find the initial iterate. Different design examples are given to demonstrate the effectiveness and wide application of our method, transforming a collimated Gaussian beam into a spherical wavefront with uniform illumination patterns. Variable-sized uniform illumination pattern can be obtained by moving the observation plane due to a potential benefit of the spherical output wavefront.

  15. Paneling architectural freeform surfaces

    KAUST Repository

    Eigensatz, Michael

    2010-07-25

    The emergence of large-scale freeform shapes in architecture poses big challenges to the fabrication of such structures. A key problem is the approximation of the design surface by a union of patches, so-called panels, that can be manufactured with a selected technology at reasonable cost, while meeting the design intent and achieving the desired aesthetic quality of panel layout and surface smoothness. The production of curved panels is mostly based on molds. Since the cost of mold fabrication often dominates the panel cost, there is strong incentive to use the same mold for multiple panels. We cast the major practical requirements for architectural surface paneling, including mold reuse, into a global optimization framework that interleaves discrete and continuous optimization steps to minimize production cost while meeting user-specified quality constraints. The search space for optimization is mainly generated through controlled deviation from the design surface and tolerances on positional and normal continuity between neighboring panels. A novel 6-dimensional metric space allows us to quickly compute approximate inter-panel distances, which dramatically improves the performance of the optimization and enables the handling of complex arrangements with thousands of panels. The practical relevance of our system is demonstrated by paneling solutions for real, cutting-edge architectural freeform design projects.

  16. Paneling architectural freeform surfaces

    KAUST Repository

    Eigensatz, Michael

    2010-07-26

    The emergence of large-scale freeform shapes in architecture poses big challenges to the fabrication of such structures. A key problem is the approximation of the design surface by a union of patches, socalled panels, that can be manufactured with a selected technology at reasonable cost, while meeting the design intent and achieving the desired aesthetic quality of panel layout and surface smoothness. The production of curved panels is mostly based on molds. Since the cost of mold fabrication often dominates the panel cost, there is strong incentive to use the same mold for multiple panels. We cast the major practical requirements for architectural surface paneling, including mold reuse, into a global optimization framework that interleaves discrete and continuous optimization steps to minimize production cost while meeting user-specified quality constraints. The search space for optimization is mainly generated through controlled deviation from the design surface and tolerances on positional and normal continuity between neighboring panels. A novel 6-dimensional metric space allows us to quickly compute approximate inter-panel distances, which dramatically improves the performance of the optimization and enables the handling of complex arrangements with thousands of panels. The practical relevance of our system is demonstrated by paneling solutions for real, cutting-edge architectural freeform design projects. © 2010 ACM.

  17. Development of a bone reconstruction technique using a solid free-form fabrication (SFF)-based drug releasing scaffold and adipose-derived stem cells.

    Science.gov (United States)

    Lee, Jin Woo; Kim, Ki-Joo; Kang, Kyung Shin; Chen, Shaochen; Rhie, Jong-Won; Cho, Dong-Woo

    2013-07-01

    For tissue regeneration, three essential components of scaffolds, signals (biomolecules), and cells are required. Moreover, because bony defects are three-dimensional in many clinical circumstances, an exact 3D scaffold is important. Therefore, we proposed an effective reconstruction tool for cranial defects using human adipose-derived stem cells (hADSCs) and a 3D functional scaffold fabricated by solid free-form fabrication (SFF) technology that secretes biomolecules. We fabricated poly(propylene fumarate)-based 3D scaffolds with embedded microsphere-deliverable bone morphogenetic protein-2 (BMP-2) by microstereolithography. BMP-2-loaded SFF scaffolds with/without hADSCs (SFF/BMP/hADSCs scaffolds and SFF/BMP scaffolds, respectively) and BMP-2-unloaded SFF scaffolds (SFF scaffolds) were then implanted in rat crania, and in vivo bone formation was observed. Analyses of bone formation areas using micro-computed tomography (micro-CT) showed the superiority of SFF/BMP/hADSCs scaffolds. Hematoxylin and eosin stain, Masson's trichrome stain, and collagen type-I stain supported the results of the micro-CT scan. And human leukocyte antigen-ABC showed that seeded, differentiated hADSCs were well grown and changed to the bone tissue at the inside of the scaffold. Results showed that our combination of a functional 3D scaffold and hADSCs may be a useful tool for improving the reconstruction quality of severe bony defects in which thick bone is required.

  18. Effect of pore architecture and stacking direction on mechanical properties of solid freeform fabrication-based scaffold for bone tissue engineering.

    Science.gov (United States)

    Lee, Jung-Seob; Cha, Hwang Do; Shim, Jin-Hyung; Jung, Jin Woo; Kim, Jong Young; Cho, Dong-Woo

    2012-07-01

    Fabrication of a three-dimensional (3D) scaffold with increased mechanical strength may be an essential requirement for more advanced bone tissue engineering scaffolds. Various material- and chemical-based approaches have been explored to enhance the mechanical properties of engineered bone tissue scaffolds. In this study, the effects of pore architecture and stacking direction on the mechanical and cell proliferation properties of a scaffold were investigated. The 3D scaffold was prepared using solid freeform fabrication technology with a multihead deposition system. Various types of scaffolds with different pore architectures (lattice, stagger, and triangle types) and stacking directions (horizontal and vertical directions) were fabricated with a blend of polycaprolactone and poly lactic-co-glycolic acid. In compression tests, the triangle-type scaffold was the strongest among the experimental groups. Stacking direction affected the mechanical properties of scaffolds. An in vitro cell counting kit-8 assay showed no significant differences in optical density depending on the different pore architectures and stacking directions. In conclusion, mechanical properties of scaffolds can be enhanced by controlling pore architecture and stacking direction.

  19. Harmonic beam splitter design and fabrication

    Institute of Scientific and Technical Information of China (English)

    Xiaofeng Ma(马小凤); Yingjian Wang(王英剑); Zhengxiu Fan(范正修); Jianda Shao(邵建达)

    2004-01-01

    Two problems of half-wave hole and high ripples in the transmittance region for a harmonic beam splitter had been pointed out and analyzed. Based on the application of a half-wavelength control and a new admittance matching methods, a harmonic beam splitter was designed and fabricated. The former method eliminated the half-wave hole fundamentally, and the latter smoothed high ripples in the transmittance region effectively. The matching stack consisted of a symmetrically periodic structure and provided a complete matching at the desired wavelength, i.e., both conditions for the equivalent admittance and phase thickness were fulfilled. Furthermore, both the theoretical and the tested curves had been given, and a good agreement between them was obtained.

  20. Geometric Rationalization for Freeform Architecture

    KAUST Repository

    Jiang, Caigui

    2016-06-20

    The emergence of freeform architecture provides interesting geometric challenges with regards to the design and manufacturing of large-scale structures. To design these architectural structures, we have to consider two types of constraints. First, aesthetic constraints are important because the buildings have to be visually impressive. Sec- ond, functional constraints are important for the performance of a building and its e cient construction. This thesis contributes to the area of architectural geometry. Specifically, we are interested in the geometric rationalization of freeform architec- ture with the goal of combining aesthetic and functional constraints and construction requirements. Aesthetic requirements typically come from designers and architects. To obtain visually pleasing structures, they favor smoothness of the building shape, but also smoothness of the visible patterns on the surface. Functional requirements typically come from the engineers involved in the construction process. For exam- ple, covering freeform structures using planar panels is much cheaper than using non-planar ones. Further, constructed buildings have to be stable and should not collapse. In this thesis, we explore the geometric rationalization of freeform archi- tecture using four specific example problems inspired by real life applications. We achieve our results by developing optimization algorithms and a theoretical study of the underlying geometrical structure of the problems. The four example problems are the following: (1) The design of shading and lighting systems which are torsion-free structures with planar beams based on quad meshes. They satisfy the functionality requirements of preventing light from going inside a building as shad- ing systems or reflecting light into a building as lighting systems. (2) The Design of freeform honeycomb structures that are constructed based on hex-dominant meshes with a planar beam mounted along each edge. The beams intersect without

  1. Potential for Fabric Damage by Welding Electron Beam

    Science.gov (United States)

    Fragomeni, James M.; Nunes, Arthur C., Jr.

    1998-01-01

    Welding electron beam effects on Nextel AF-62 ceramic fabric enable a preliminary, tentative interpretation of electron beam fabric damage. Static surface charging does not protect fabric from beam penetration, but penetration occurs only after a delay time. The delay time is thought to be that required for the buildup of outgassing products at the fabric surface to a point where arcing occurs. Extra long delays are noted when the gun is close enough to the surface to be shut off by outgassing emissions. Penetration at long distances is limited by beam attenuation from electronic collisions with the chamber atmosphere.

  2. New strategies and developments in transparent free-form design: From facetted to nearly smooth envelopes

    KAUST Repository

    Baldassini, Niccolo

    2009-09-01

    Free-form geometries in architecture pose new challenges to designers and engineers. Form, structure and fabrication processes are closely linked, which makes the realization of complex architectural free-form structures even harder. Free-form transparent design today is mainly based on triangularly facetted forms or quadrilateral meshes supported by a structure composed of rectilinear bars, with strong shape restrictions. After a brief review of the history, we report on some very recent progress in this area. Beginning with a presentation of improved methods for triangle mesh design, we also discuss experiences in coupling triangular glass panels with continuous curved structures, seeking an optimised structural behaviour and simplified connections. Furthermore, we present how the results of research on planar quadrilateral (PQ) meshes lead the way to optimized beam layouts and the breakdown of free-form shapes using planar quadrilateral panels. PQ meshes are rooted in discrete differential geometry, an active area of mathematical research. Using recent projects as examples, we discuss how transparent free-form envelopes with a smooth visual appearance are achievable if the structure is designed to adhere to the limits of current glazing technology and the surfaces are reasonably simple (e.g. rotational, overall developable, or of a small scale). In section 6 we show how the latter restriction can be relaxed: the theoretical and computational methodology for PQ meshes can easily be extended to create nearly smooth approximations of free-form surfaces by single-curved panels. This has a strong impact on glass panelling design, since it avoids expensive double-curvature glass and exploits cold-bending technology. We elaborate on how this discretisation technique goes hand in hand with the technology for construction of the structure, glazing system and structural joints. Our approach has been tested in three case studies, each one validating a particular aspect of

  3. Free-form illumination optics

    Science.gov (United States)

    Mohedano, Rubén; Chaves, Julio; Hernández, Maikel

    2016-04-01

    In many illumination problems, the beam pattern needed and/or some geometrical constraints lead to very asymmetric design conditions. These asymmetries have been solved in the past by means of arrangements of rotationally symmetric or linear lamps aimed in different directions whose patterns overlap to provide the asymmetric prescriptions or by splitting one single lamp into several sections, each one providing a part of the pattern. The development of new design methods yielding smooth continuous free-form optical surfaces to solve these challenging design problems, combined with the proper CAD modeling tools plus the development of multiple axes diamond turn machines, give birth to a new generation of optics. These are able to offer the performance and other advanced features, such as efficiency, compactness, or aesthetical advantages, and can be manufactured at low cost by injection molding. This paper presents two examples of devices with free-form optical surfaces, a camera flash, and a car headlamp.

  4. Solid gold nanostructures fabricated by electron beam deposition

    DEFF Research Database (Denmark)

    Mølhave, Kristian; Madsen, Dorte Nørgaard; Rasmussen, A.M.;

    2003-01-01

    Direct writing with gold by electron beam deposition is a method for rapid fabrication of electrically conducting nanostructures. An environmental scanning electron microscope (ESEM) equipped with a source of the precursor gas dimethylacetylacetonate gold(Ill) was used to fabricate nanoscale tips...

  5. Magnetic Force Microscopy Using Electron-Beam Fabricated Tips

    NARCIS (Netherlands)

    Rührig, M.; Porthun, S.; Lodder, J.C.

    1994-01-01

    We used a new concept of tip preparation for magnetic force microscopy (MFM) proposed recently based on coating electron beam deposited carbon needles with appropriate magnetic thin film materials. In combining the advantages of electron beam fabricated needles with those of already widely used thin

  6. 3D Printing, Additive Manufacturing, and Solid Freeform Fabrication: The Technologies of the Past, Present and Future

    Science.gov (United States)

    Beaman, Joseph

    2015-03-01

    Starting in the late 1980's, several new technologies were created that have the potential to revolutionize manufacturing. These technologies are, for the most part, additive processes that build up parts layer by layer. In addition, the processes that are being touted for hard-core manufacturing are primarily laser or e-beam based processes. This presentation gives a brief history of Additive Manufacturing and gives an assessment for these technologies. These technologies initially grew out of a commercial need for rapid prototyping. This market has a different requirement for process and quality control than traditional manufacturing. The relatively poor process control of the existing commercial Additive Manufacturing equipment is a vestige of this history. This presentation discusses this history and improvements in quality over time. The emphasis will be on Additive Manufacturing processes that are being considered for direct manufacturing, which is a different market than the 3D Printing ``Makerbot'' market. Topics discussed include past and present machine sensors, materials, and operational methods that were used in the past and those that are used today to create manufactured parts. Finally, a discussion of new methods and future directions of AM is presented.

  7. Multi-Scalar Modelling for Free-form Timber Structures

    DEFF Research Database (Denmark)

    Poinet, Paul; Nicholas, Paul; Tamke, Martin;

    2016-01-01

    This paper describes a new conceptual and computational framework that employs Multi-Scalar Modelling techniques (Weinan [22]) in order to overcome the problem of big data management and to enable a more integrative digital workflow during the geometrical discretization of spatial structures.......The research explores the design probe of free-form structures composed of glue-laminated timber beams and looks at the different types of data that need to be shared among each discipline and across multiple scales from which different levels of resolution can be defined. A particular focus lies...... in the segmentation strategy of glue-laminated timber structures that depend on structural requirements and the different types of constraints related to fabrication, transportation and assembly. Where current working practices decouple segmentation processes within a discrete digital workflow, this research aims...

  8. Fabrication of patterned mirror modules for generating laser line beams

    Science.gov (United States)

    Lee, Changyun; Kim, Taeggyum; Hong, Sangsu; Kim, Baekyun

    2008-02-01

    A method for fabricating Ag coated beam splitter is reported. This is showing specific patterned transmittance by immersing glass substrates in the mixture of H IISO 4 and H IIO II to make negatively charged oxygen sites at silica surface and then in ethanolic solutions of AgNO 3 and butylamine. We controlled the soaking time and molar ratios of the mixture of AgNO 3 and butylamine to pattern % transmittance of electroless coated glass surface. Finally, we made a functionalized beam splitters showing step function like transmittance and applied this to make multiple laser beams for display and laser machining.

  9. Fabrication of plasmonic nanostructures with electron beam induced deposition

    NARCIS (Netherlands)

    Acar, H.

    2013-01-01

    The work described in this thesis was shaped by the goal---coming up new approaches to fabricate plasmonic materials with electron beam induced deposition (EBID). One-step, bottom-up and direct-write are typical adjectives that are used to indicate the advantageous properties of this technique. Thes

  10. Freeform Honeycomb Structures

    KAUST Repository

    Jiang, Caigui

    2014-07-01

    Motivated by requirements of freeform architecture, and inspired by the geometry of hexagonal combs in beehives, this paper addresses torsion-free structures aligned with hexagonal meshes. Since repetitive geometry is a very important contribution to the reduction of production costs, we study in detail “honeycomb structures”, which are defined as torsion-free structures where the walls of cells meet at 120 degrees. Interestingly, the Gauss-Bonnet theorem is useful in deriving information on the global distribution of node axes in such honeycombs. This paper discusses the computation and modeling of honeycomb structures as well as applications, e.g. for shading systems, or for quad meshing. We consider this paper as a contribution to the wider topic of freeform patterns, polyhedral or otherwise. Such patterns require new approaches on the technical level, e.g. in the treatment of smoothness, but they also extend our view of what constitutes aesthetic freeform geometry.

  11. Three-dimensional metamaterials fabricated using Proton Beam Writing

    Energy Technology Data Exchange (ETDEWEB)

    Bettiol, A.A., E-mail: a.bettiol@nus.edu.sg [Centre for Ion Beam Applications, Department of Physics, National University of Singapore, 2 Science Dr. 3, Singapore 117542 (Singapore); Turaga, S.P.; Yan, Y.; Vanga, S.K. [Centre for Ion Beam Applications, Department of Physics, National University of Singapore, 2 Science Dr. 3, Singapore 117542 (Singapore); Chiam, S.Y. [NUS High School for Maths and Science, 20 Clementi Avenue 1, Singapore 129957 (Singapore)

    2013-07-01

    Proton Beam Writing (PBW) is a direct write lithographic technique that has recently been applied to the fabrication of three dimensional metamaterials. In this work, we show that the unique capabilities of PBW, namely the ability to fabricate arrays of high resolution, high aspect ratio microstructures in polymer or replicated into metal, is well suited to metamaterials research. We have also developed a novel method for selectively electroless plating silver directly onto polymer structures that were fabricated using PBW. This method opens up new avenues for utilizing PBW for making metamaterials and other sub-wavelength metallic structures. Several potential applications of three dimensional metamaterials fabricated using PBW are discussed, including sensing and negative refractive index materials.

  12. Metrological multispherical freeform artifact

    Science.gov (United States)

    Blobel, Gernot; Wiegmann, Axel; Siepmann, Jens; Schulz, Michael

    2016-07-01

    Precisely known artifacts are required to characterize the accuracy of asphere and freeform measuring instruments. To this end the best knowledge of the surface characteristics in conjunction with a low measurement uncertainty are necessary. Because this is a challenging task for typical freeform surfaces used in optical systems, the concept of "metrological" artifacts is introduced. We have developed a multispherical freeform artifact for performance tests of tactile touch probe and contact-free optical measuring systems. The measurement accuracy of the complete form and the deviation from calibrated spherical sections can thus be determined. The radius calibration of multiple spherical sections is performed with an extended radius measuring procedure by interferometry. Evaluated surface forms of different measuring methods and the radii determined can be compared to each other. In this study, a multispherical freeform specimen made of copper, with two differing radii, has been measured by two optical measuring methods, a full field measuring tilted-wave interferometer and a high accuracy cylinder coordinate measuring machine with an optical probe. The surface form measurements are evaluated and compared, and the radii determined are compared to the results of a radius measurement bench.

  13. Nanostructure fabrication using electron beam irradiation of organometallic compounds

    CERN Document Server

    Bedson, T R

    2001-01-01

    Nanoelectronics- the quest to fabricate quantum devices- is the motivation for this thesis. The place of nanolithography is discussed amongst conventional microfabrication methods, together with the materials currently employed in lithography. The experimental methods, equipment and new resist materials (films of nanoparticles) are then explored in the work described. A summary of the results obtained by the research is presented, followed by the detailed results in the form of a series of published and submitted papers. A systematic study of the response of ferrocene adsorbed onto graphite at 160K to low energy electron beams, that results in varying behaviour depending on the energy of irradiation, is first described. Following are studies of the characteristics of passivated gold nanoclusters when used as a monolayer negative tone resist in direct electron beam writing. Fabrication of lines with widths as narrow as 26 nm has been achieved. Measurements of the linewidth as a function of electron dose allow ...

  14. Implementing ISO standard-compliant freeform component drawings

    Science.gov (United States)

    Youngworth, Richard N.; Kiontke, Sven R.; Aikens, David M.

    2016-07-01

    Successful fabrication of aspheres requires all parts of the process chain including design, production, and measurements. Aspheres now are well-established and accepted as an equal optical element, when done properly. Research and industry have now started to focus efforts to develop the next element that propels the field forward in capability, namely the optical freeform surface. An essential factor enabling wide use of freeforms is communicating requirements. This paper discusses form description and tolerancing additions to ISO 10110 to accommodate freeform surfaces. Information stating how ISO 10110 and related standards documents such as ISO 14999-4 are being continually developed to meet the requirements for specifying freeform surfaces is also provided. This paper further provides an example monolithic freeform element using the recently updated relevant parts of ISO 10110. The first manufacturing of this component has been successful, and this paper shows the role the ISO standard has played in success. Definitions for toleranced parameters, such as surface registration (centration) and form deviation (irregularity, slope, Zernike, PV, and PVr), are also indicated. The monolithic example also shows how to use the defined data and definitions for metrology and data handling. Metrology results for the freeform surface are given.

  15. Metasurface Freeform Nanophotonics

    CERN Document Server

    Zhan, Alan; Dodson, Christopher M; Majumdar, Arka

    2016-01-01

    Freeform optics aims to expand the toolkit of optical elements by allowing for more complex phase geometries beyond rotational symmetry. Complex, asymmetric curvatures are employed to enhance the performance of optical components while minimizing their weight and size. Unfortunately, these asymmetric forms are often difficult to manufacture at the nanoscale with current technologies. Metasurfaces are planar sub-wavelength structures that can control the phase, amplitude, and polarization of incident light, and can thereby mimic complex geometric curvatures on a flat, wavelength-scale thick surface. We present a methodology for designing analogues of freeform optics using a low contrast dielectric metasurface platform for operation at visible wavelengths. We demonstrate a cubic phase plate with a point spread function exhibiting enhanced depth of field over 300 {\\mu}m along the optical axis with potential for performing metasurface-based white light imaging, and an Alvarez lens with a tunable focal length rang...

  16. Three-dimensional printing of freeform helical microstructures: a review

    Science.gov (United States)

    Farahani, R. D.; Chizari, K.; Therriault, D.

    2014-08-01

    Three-dimensional (3D) printing is a fabrication method that enables creation of structures from digital models. Among the different structures fabricated by 3D printing methods, helical microstructures attracted the attention of the researchers due to their potential in different fields such as MEMS, lab-on-a-chip systems, microelectronics and telecommunications. Here we review different types of 3D printing methods capable of fabricating 3D freeform helical microstructures. The techniques including two more common microfabrication methods (i.e., focused ion beam chemical vapour deposition and microstereolithography) and also five methods based on computer-controlled robotic direct deposition of ink filament (i.e., fused deposition modeling, meniscus-confined electrodeposition, conformal printing on a rotating mandrel, UV-assisted and solvent-cast 3D printings) and their advantages and disadvantages regarding their utilization for the fabrication of helical microstructures are discussed. Focused ion beam chemical vapour deposition and microstereolithography techniques enable the fabrication of very precise shapes with a resolution down to ~100 nm. However, these techniques may have material constraints (e.g., low viscosity) and/or may need special process conditions (e.g., vacuum chamber) and expensive equipment. The five other techniques based on robotic extrusion of materials through a nozzle are relatively cost-effective, however show lower resolution and less precise features. The popular fused deposition modeling method offers a wide variety of printable materials but the helical microstructures manufactured featured a less precise geometry compared to the other printing methods discussed in this review. The UV-assisted and the solvent-cast 3D printing methods both demonstrated high performance for the printing of 3D freeform structures such as the helix shape. However, the compatible materials used in these methods were limited to UV-curable polymers and

  17. Single Pass Stripline Beam Position Monitor Design, Fabrication and Commissioning

    Directory of Open Access Journals (Sweden)

    McKinlay J.

    2012-10-01

    Full Text Available To monitor the position of the electron beam during transport from the Booster Synchrotron to the Storage Ring at the Australian Synchrotron, a stripline Beam Position Monitor (BPM has been designed, fabricated and installed in-house. The design was based on an existing stripline in the Booster and modified for the transfer line with a particular emphasis on ensuring the line impedance is properly matched to the detector system. The initial bench tests of a prototype stripline showed that the fabrication of the four individual striplines in the BPM was made precisely, each with a measured standing wave ratio (SWR of 1.8 at 500 MHz. Further optimization for impedance matching will be done for new stripline BPMs. The linearity and gain factor was measured with the detector system. The detector system that digitizes the signals is an Instrumentation Technologies Brilliance Single Pass [1]. The results show an error of 1 mm at an offset (from the electrical centre of 10 mm when a linear gain factor is assumed and an RMS noise of ~150 um that decreases to < 10 um with increasing signal intensity. The results were under our requirements for the transport line. The commissioning results of the stripline will also be presented showing a strong signal for an electron beam with an estimated integrated charge of ~50 nC with a position stability of 28 um (horizontal and 75 um (vertical.

  18. Freeform reflectors for architectural lighting.

    Science.gov (United States)

    Zhu, Ruidong; Hong, Qi; Zhang, Hongxia; Wu, Shin-Tson

    2015-12-14

    We propose an improved method to design freeform reflectors for architectural lighting: one for accent lighting and another for large area wall washing. The designed freeform reflectors effectively distribute light fluxes over the target surfaces, and generate appropriate illumination patterns for comfortable visual environments, which provides greater flexibility for lighting designs, allows many challenging designs, and improves energy-efficiency simultaneously.

  19. Single cell electroporation using proton beam fabricated biochips

    Science.gov (United States)

    Homhuan, S.; Zhang, B.; Sheu, F.-S.; Bettiol, A. A.; Watt, F.

    2010-05-01

    We report the design and fabrication of a novel single cell electroporation biochip fabricated by the Proton Beam Writing technique (PBW), a new technique capable of direct-writing high-aspect-ratio nano and microstructures. The biochip features nickel micro-electrodes with straight-side walls between which individual cells are positioned. By applying electrical impulses across the electrodes, SYTOX® Green nucleic acid stain is incorporated into mouse neuroblastoma (N2a) cells. When the stain binds with DNA inside the cell nucleus, green fluorescence is observed upon excitation from a halogen lamp. Three parameters; electric field strength, pulse duration, and the number of pulses have been considered and optimized for the single cell electroporation. The results show that our biochip gives successfully electroporated cells . This single cell electroporation system represents a promising method for investigating the introduction of a wide variety of fluorophores, nanoparticles, quantum dots, DNAs and proteins into cells.

  20. Ion-beam assisted laser fabrication of sensing plasmonic nanostructures

    CERN Document Server

    Kuchmizhak, Aleksandr; Vitrik, Oleg; Kulchin, Yuri; Milichko, Valentin; Makarov, Sergey; Kudryashov, Sergey

    2015-01-01

    Simple high-performance two-stage hybrid technique was developed for fabrication of different plasmonic nanostructures, including nanorods, nanorings, as well as more complex structures on glass substrates. In this technique a thin noble metal film on a dielectric substrate is irradiated by a tightly focused single nanosecond laser pulse and then the modified region is slowly polished by an accelerated argon ion (Ar+) beam. As a result, each nanosecond laser pulse locally modifies the initial metal film through initiation of fast melting and subsequent hydrodynamic processes, while the following Ar+-ion polishing removes the rest of the film, revealing the hidden topography features and fabricating separate plasmonic structures on the glass substrate. We demonstrate that the shape and lateral size of the resulting functional plasmonic nanostructures depends on the laser pulse energy and metal film thickness, while subsequent Ar+-ion polishing enables to vary height of the resulting nanostructures. The plasmon...

  1. Ion-beam assisted laser fabrication of sensing plasmonic nanostructures

    Science.gov (United States)

    Kuchmizhak, Aleksandr; Gurbatov, Stanislav; Vitrik, Oleg; Kulchin, Yuri; Milichko, Valentin; Makarov, Sergey; Kudryashov, Sergey

    2016-01-01

    Simple high-performance, two-stage hybrid technique was developed for fabrication of different plasmonic nanostructures, including nanorods, nanorings, as well as more complex structures on glass substrates. In this technique, a thin noble-metal film on a dielectric substrate is irradiated by a single tightly focused nanosecond laser pulse and then the modified region is slowly polished by an accelerated argon ion (Ar+) beam. As a result, each nanosecond laser pulse locally modifies the initial metal film through initiation of fast melting and subsequent hydrodynamic processes, while the following Ar+-ion polishing removes the rest of the film, revealing the hidden topography features and fabricating separate plasmonic structures on the glass substrate. We demonstrate that the shape and lateral size of the resulting functional plasmonic nanostructures depend on the laser pulse energy and metal film thickness, while subsequent Ar+-ion polishing enables to vary height of the resulting nanostructures. Plasmonic properties of the fabricated nanostructures were characterized by dark-field micro-spectroscopy, Raman and photoluminescence measurements performed on single nanofeatures, as well as by supporting numerical calculations of the related electromagnetic near-fields and Purcell factors. The developed simple two-stage technique represents a new step towards direct large-scale laser-induced fabrication of highly ordered arrays of complex plasmonic nanostructures.

  2. Optical fiber sensors fabricated by the focused ion beam technique

    DEFF Research Database (Denmark)

    Yuan, Scott Wu; Wang, Fei; Bang, Ole

    2012-01-01

    crystal fiber (PCF). Using this technique we fabricate a highly compact fiber-optic Fabry-Pérot (FP) refractive index sensor near the tip of fiber taper, and a highly sensitive in-line temperature sensor in PCF. We also demonstrate the potential of using FIB to selectively fill functional fluid......Focused ion beam (FIB) is a highly versatile technique which helps to enable next generation of lab-on-fiber sensor technologies. In this paper, we demonstrate the use application of FIB to precisely mill the fiber taper and end facet of both conventional single mode fiber (SMF) and photonic...

  3. Advanced free-form micro tooling

    DEFF Research Database (Denmark)

    Tosello, Guido; Gavillet, J.

    2011-01-01

    The present deliverable contains the report of the work and results achieved within the framework of WP 2.2 in Tasks 2.2.4 “Advanced free-form micro tooling” in experimental research done regarding practical applications of methods of applying nano structures to tooling solutions. As part of Task 2...... nanometre features can affect physical and optical properties of the surface [Liu03][Por99]. Since sub-μm feature details with ultra-low tolerances have to be manufactured, these structures are usually fabricated using clean room technologies or direct ultra precision machining procedures. Methods such as e...

  4. Freeform turning lathe with direct drives and aerostatic bearing

    Science.gov (United States)

    Guan, Chao-liang; Dai, Yi-fan; Yin, Zi-qiang; Yang, Fan

    2009-05-01

    More and more precision freeform parts are required by defense technology and national economy today and in the future. The applications of freeform parts have traditionally conformed to the limitations imposed by practical limits on high effective fabricating technology. Single point diamond turning is one of the important methods of machining freeform surface parts. Generally speaking, optical freeform surfaces have complex geometrical surface shapes and require ultra smooth surface (roughness down to 10nm) and high form accuracy (form accuracy down to several ten nanometers). So, the ultra precision turning lathe must improve the motion accuracy, dynamic stiffness and bandwidth of every axis. Direct drive technology combined with aerostatic bearing do not affect by frication and eliminate the micro-backlash and creeping; reduce the number of transmission element, shorten the transmitted chains and be propitious to improve dynamic stiffness and bandwidth. This paper presents a ultra precision diamond turning lathe with linear motor and aerostatic guide drive system. Combined with the lathe a FTS (Fast Tool Servo) system driven by voice coil actor is use to machining free form surface. The turning experiments show that this lathe can satisfy the requirement of machine freeform surface.

  5. Fabrication of a microreactor by proton beam writing technique

    Science.gov (United States)

    Huszank, R.; Szilasi, S. Z.; Vad, K.; Rajta, I.

    2009-06-01

    Microreactors are innovative and promising tools in technology nowadays because of their advantages compared to the conventional-scale reactors. These advantages include vast improvements in surface to volume ratio, energy efficiency, reaction speed and yield and increased control of reaction conditions, to name a few examples. The high resolution capability of the micromachining technique utilizing accelerated ion beams in the fabrication technology of microreactors has not yet been taken advantage of. In this work we present the design of a prototype micro-electrochemical cell of 1.5 μL volume (2.5 × 2.5 × 0.240 mm) created with a 3 MeV proton microbeam. The cell can be separated into two half-cells with a suitable membrane applicable to galvanic or fuel cells as well. We deposited gold electrodes on both of the half-cells. The operability of the device was demonstrated by electric current flow between the two electrodes in this micro-electrochemical cell containing a simple electrolyte solution. We used a polycapillary film to separate the two half-cells, hindering the mixing of the anolyte and catholyte solutions. As a result of the minimal mixing caused by the polycapillary film, this cell design can be suitable for electro-synthesis. Due to the high resolution of proton beam writing, it is planned to reduce the dimensions of this kind of microreactor.

  6. FAME: freeform active mirror experiment

    Science.gov (United States)

    Aitink-Kroes, Gabby; Agócs, Tibor; Miller, Chris; Black, Martin; Farkas, Szigfrid; Lemared, Sabri; Bettonvil, Felix; Montgomery, David; Marcos, Michel; Jaskó, Attila; van Duffelen, Farian; Challita, Zalpha; Fok, Sandy; Kiaeerad, Fatemeh; Hugot, Emmanuel; Schnetler, Hermine; Venema, Lars

    2016-07-01

    FAME is a four-year project and part of the OPTICON/FP7 program that is aimed at providing a breakthrough component for future compact, wide field, high resolution imagers or spectrographs, based on both Freeform technology, and the flexibility and versatility of active systems. Due to the opening of a new parameter space in optical design, Freeform Optics are a revolution in imaging systems for a broad range of applications from high tech cameras to astronomy, via earth observation systems, drones and defense. Freeform mirrors are defined by a non-rotational symmetry of the surface shape, and the fact that the surface shape cannot be simply described by conicoids extensions, or off-axis conicoids. An extreme freeform surface is a significantly challenging optical surface, especially for UV/VIS/NIR diffraction limited instruments. The aim of the FAME effort is to use an extreme freeform mirror with standard optics in order to propose an integrated system solution for use in future instruments. The work done so far concentrated on identification of compact, fast, widefield optical designs working in the visible, with diffraction limited performance; optimization of the number of required actuators and their layout; the design of an active array to manipulate the face sheet, as well as the actuator design. In this paper we present the status of the demonstrator development, with focus on the different building blocks: an extreme freeform thin face sheet, the active array, a highly controllable thermal actuator array, and the metrology and control system.

  7. Freeform Fabrication of Magnetophotonic Crystals with Diamond Lattices of Oxide and Metallic Glasses for Terahertz Wave Control by Micro Patterning Stereolithography and Low Temperature Sintering

    Directory of Open Access Journals (Sweden)

    Maasa Nakano

    2013-04-01

    Full Text Available Micrometer order magnetophotonic crystals with periodic arranged metallic glass and oxide glass composite materials were fabricated by stereolithographic method to reflect electromagnetic waves in terahertz frequency ranges through Bragg diffraction. In the fabrication process, the photo sensitive acrylic resin paste mixed with micrometer sized metallic glass of Fe72B14.4Si9.6Nb4 and oxide glass of B2O3·Bi2O3 particles was spread on a metal substrate, and cross sectional images of ultra violet ray were exposed. Through the layer by layer stacking, micro lattice structures with a diamond type periodic arrangement were successfully formed. The composite structures could be obtained through the dewaxing and sintering process with the lower temperature under the transition point of metallic glass. Transmission spectra of the terahertz waves through the magnetophotonic crystals were measured by using a terahertz time domain spectroscopy.

  8. Special diffractive elements for optical trapping fabricated on optical fiber tips using the focused ion beam

    Science.gov (United States)

    Rodrigues Ribeiro, R. S.; Guerreiro, A.; Viegas, J.; Jorge, P. A. S.

    2016-05-01

    In this work, spiral phase lenses and Fresnel zone lenses for beam tailoring, fabricated on the tip of optical fibers, are reported. The spiral phase lenses allow tailoring the fundamental guided mode, a Gaussian beam, into a Laguerre - Gaussian profile without using additional optical elements. Whereas, the Fresnel lenses are used as focusing systems. The lenses are fabricated using Focused Ion Beam milling, enabling high resolution in the manufacturing process. The output optical intensity profiles matching the numerical simulations are presented and analyzed.

  9. Micro-beam and pulsed laser beam techniques for the micro-fabrication of diamond surface and bulk structures

    Energy Technology Data Exchange (ETDEWEB)

    Sciortino, S. [Dipartimento di Fisica e Astronomia, Università di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); Istituto Nazionale di Fisica Nucleare (INFN), Sezione di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); Bellini, M. [European Laboratory for Non-Linear Spectroscopy, Via Nello Carrara 1, 50019 Sesto Fiorentino (Italy); Istituto Nazionale di Ottica (INO-CNR), Largo Enrico Fermi 6, 50125 Firenze (Italy); Bosia, F. [Physics Department and “Nanostructured Interfaces and Surfaces” Inter-departmental Centre, University of Torino, via P. Giuria 1, 10125 Torino (Italy); INFN Sezione di Torino, via P. Giuria 1, 10125 Torino (Italy); Calusi, S. [Dipartimento di Fisica e Astronomia, Università di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); Istituto Nazionale di Fisica Nucleare (INFN), Sezione di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); Corsi, C. [Dipartimento di Fisica e Astronomia, Università di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); European Laboratory for Non-Linear Spectroscopy, Via Nello Carrara 1, 50019 Sesto Fiorentino (Italy); Czelusniak, C. [Dipartimento di Fisica e Astronomia, Università di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); Istituto Nazionale di Fisica Nucleare (INFN), Sezione di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); Gelli, N. [Istituto Nazionale di Fisica Nucleare (INFN), Sezione di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); and others

    2015-04-01

    Micro-fabrication in diamond is applicable in a wide set of emerging technologies, exploiting the exceptional characteristics of diamond for application in bio-physics, photonics and radiation detection. Micro ion-beam irradiation and pulsed laser irradiation are complementary techniques, which permit the implementation of complex geometries, by modification and functionalization of surface and/or bulk material, modifying the optical, electrical and mechanical characteristics of the material. In this article we summarize the work done in Florence (Italy), concerning ion beam and pulsed laser beam micro-fabrication in diamond.

  10. Design, development and fabrication of a deployable/retractable truss beam model for large space structures application

    Science.gov (United States)

    Adams, Louis R.

    1987-01-01

    The design requirements for a truss beam model are reviewed. The concept behind the beam is described. Pertinent analysis and studies concerning beam definition, deployment loading, joint compliance, etc. are given. Design, fabrication and assembly procedures are discussed.

  11. Large area mold fabrication for the nanoimprint lithography using electron beam lithography

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The mold fabrication is a critical issue for the development of nanoimprint lithography as an effective low-cost and mass production process.This paper describes the fabrication process developed to fabricate the large area nanoimprint molds on the silicon wafers.The optimization of e-beam exposure dose and pattern design is presented.The overlayer process is developed to improve the field stitching accuracy of e-beam exposure,and around 10 nm field stitching accuracy is obtained.By means of the optimization of the e-beam exposure dose,pattern design and overlayer process,large area nanoimprint molds having dense line structures with around 10 nm field stitching accuracy have been fabricated.The fabricated mold was used to imprint commercial imprinting resist.

  12. Freeform electronics for advanced healthcare

    KAUST Repository

    Hussain, Muhammad Mustafa

    2017-02-16

    Freeform (physically flexible, stretchable and reconfigurable) electronics can be critical enabler for advanced personalized healthcare. With increased global population and extended average lifetime of mankind, it is more important than ever to integrate advanced electronics into our daily life for advanced personalized healthcare. In this paper, we discuss some critical criteria to design such electronics with enabling applications.

  13. Generation of Laguerre Gaussian beams using spiral phase diffractive elements fabricated on optical fiber tips using focused ion beam milling

    Science.gov (United States)

    Rodrigues Ribeiro, R. S.; Dahal, P.; Guerreiro, A.; Jorge, P. A. S.; Viegas, J.

    2016-03-01

    In this work, spiral phase lenses fabricated on the tip of single mode optical fibers are reported. This allows tailoring the fundamental guided mode, a Gaussian beam, into a Laguerre - Gaussian profile without using additional optical elements. The lenses are fabricated using Focused Ion Beam milling, enabling high resolution in the manufacturing process. The phase profiles are evaluated and validated using an implementation of the Finite Differences Time Domain. The output optical intensity profiles matching the numerical simulations are presented and analyzed. Finally, results on cell trapping and manipulation are briefly described.

  14. Fabrication of Rubrene Thin Film Transistor on Polystyrene Irradiated by Electron Beam

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jae Joon; Park, Jiwon; Cho, Sung Oh [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Lee, Hyeok Moo [LG Chem Research Park Battery Tech Center, Daejeon (Korea, Republic of); Lee, Junghwi; Cho, Sung Oh [Hanbat National Univ., Daejeon (Korea, Republic of)

    2014-05-15

    We present an unprecedented method to fabricate high-crystalline rubrene TFTs by combining of the abrupt heating technique and the polystyrene buffer layer irradiated by electron beam. For this PS buffer layer, we irradiated electron beam of optimized fluences. By electron beam irradiation, the hydrocarbon chains of PS were cross-linked without any initiators or agents, and chain segmental motions of PS were appeared at the irradiated area. Subsequently, abrupt heating of samples changed the crystalline phase of rubrene from as-deposited amorphous to orthorhombic phase only at irradiated samples without giving any damage to semiconductor. In summary, we have presented an unconventional approach to fabricate crystalline rubrene active layers and high quality rubrene thin film transistors. By using electron beam irradiation of PS and subsequent crystallization induced by abrupt heating, orthorhombic phase rubrene with high crystalline quality was fabricated successfully. We believe that this unprecedented technique using crosslinking of dielectric layer can be applied to not only PS but also many polymeric materials which can be cross-linked by electron beam. Furthermore, we could expect that by patterning of electron beam, in other words selective irradiation of electron beam, patterned rubrene with high resolution can be realized by adopting direct electron beam lithography techniques.

  15. Fabrication of micro DOE using micro tools shaped with focused ion beam.

    Science.gov (United States)

    Xu, Z W; Fang, F Z; Zhang, S J; Zhang, X D; Hu, X T; Fu, Y Q; Li, L

    2010-04-12

    A novel method is proposed to fabricate micro Diffractive Optical Elements (DOE) using micro cutting tools shaped with focused ion beam (FIB) milling. Micro tools with nanometric cutting edges and complicated shapes are fabricated by controlling the tool facet's orientation relative to the FIB. The tool edge radius of less than 30 nm is achieved for the nano removal of the work materials. Semi-circular micro tools and DOE-shaped micro tools are developed to fabricate micro-DOE and sinusoidal modulation templates. Experiments show that the proposed method can be a high efficient way in fabricating micro-DOE with nanoscale surface finishes.

  16. Free-form architectural envelopes: Digital processes opportunities of industrial production at a reasonable price

    Directory of Open Access Journals (Sweden)

    E. Castaneda

    2015-06-01

    Full Text Available Free-form architecture is one of the major challenges for architects, engineers, and the building industry. This is due to the inherent difficulty of manufacturing double curvature facades at reasonable prices and quality. This paper discusses the possibilities of manufacturing free-form facade panels for architectural envelopes supported by recent advances in CAD/CAM systems and digital processes. These methods allow for no-mould processes, thus reducing the final price. Examples of actual constructions will be presented to prove the viability of computer numerically controlled (CNC fabrication technologies. Scientific literature will be reviewed. Promising fabrication methods (additive, subtractive, forming to accomplish this proposal will be discussed. This research will provide valuable information regarding the feasibility of manufacturing free-form panels for architectural envelopes at lower prices.  

  17. Direct design of freeform surfaces and freeform imaging systems with a point-by-point three-dimensional construction-iteration method.

    Science.gov (United States)

    Yang, Tong; Zhu, Jun; Wu, Xiaofei; Jin, Guofan

    2015-04-20

    In this paper, we proposed a general direct design method for three-dimensional freeform surfaces and freeform imaging systems based on a construction-iteration process. In the preliminary surfaces-construction process, the coordinates as well as the surface normals of the data points on the multiple freeform surfaces can be calculated directly considering the rays of multiple fields and different pupil coordinates. Then, an iterative process is employed to significantly improve the image quality or achieve a better mapping relationship of the light rays. Three iteration types which are normal iteration, negative feedback and successive approximation are given. The proposed construction-iteration method is applied in the design of an easy aligned, low F-number off-axis three-mirror system. The primary and tertiary mirrors can be fabricated on a single substrate and form a single element in the final system. The secondary mirror is simply a plane mirror. With this configuration, the alignment difficulty of a freeform system can be greatly reduced. After the preliminary surfaces-construction stage, the freeform surfaces in the optical system can be generated directly from an initial planar system. Then, with the iterative process, the average RMS spot diameter decreased by 75.4% compared with the system before iterations, and the maximum absolute distortion decreased by 94.2%. After further optimization with optical design software, good image quality which is closed to diffraction-limited is achieved.

  18. Freeform lens collimating spectrum-folded Hadamard transform near-infrared spectrometer

    Science.gov (United States)

    Wang, Xiaoduo; Liu, Hua; Juschkin, Larissa; Li, Yunpeng; Xu, Jialin; Quan, Xiangqian; Lu, Zhenwu

    2016-12-01

    A novel Hadamard transform spectrometer collimated by a freeform lens has been designed, which doubles the working spectral range while the spectral resolution is maintained. The freeform lens is designed to redistribute the broadband spectra of the source from 800 nm to 2400 nm into two collimated beams with different wavelengths and different tilting angles, to achieve the folding of spectra on the digital micro-mirror devices (DMD). It is constructed by solving two partial differential equations. The grating diffraction efficiency of the two split beams are more uniform and higher compared with the traditional method. The simulation results show that the bandwidth of the spectrometer is doubled and the spectral resolution is better than 10 nm. The optical system becomes more compact, and the energy efficiency is improved by 11.98% by folding the spectra with one freeform lens and one grating.

  19. One Gaudí beam and fabric formed shells

    DEFF Research Database (Denmark)

    Manelius, Anne-Mette

    2009-01-01

    At the recent Structural Membranes conference in Stuttgart, Ronnie Araya presented a paper on the current research at CAST. This summer Ronnie and his crew have produced a number of shell structures in a sort of composite formwork created by tensioned sheets of fabrics and padded frc. The methods...

  20. Design and fabrication of electrostatic microcolumn in multiple electron-beam lithography

    Science.gov (United States)

    Du, Zhidong; Wen, Ye; Traverso, Luis; Datta, Anurup; Chen, Chen; Xu, Xianfan; Pan, Liang

    2016-03-01

    Microcolumns are widely used for parallel electron-beam lithography because of their compactness and the ability to achieve high spatial resolution. A design of an electrostatic microcolumn for our recent nanoscale photoemission sources is presented. We proposed a compact column structure (as short as several microns in length) for the ease of microcolumn fabrication and lithography operation. We numerically studied the influence of several design parameters on the optical performance such as microcolumn diameter, electrode thickness, beam current, working voltages, and working distance. We also examined the effect of fringing field between adjacent microcolumns during parallel lithography operations. The microcolumns were also fabricated to show the possibility.

  1. E-beam-Cure Fabrication of Polymer Fiber/Matrix Composites for Multifunctional Radiation Shielding

    Science.gov (United States)

    Wilson, John W.; Jensen, Brian J.; Thibeault, Sheila A.; Hou, Tan-Hung; Saether, Erik; Glaessgen, Edward H.; Humes, Donald H.; Chang, Chie K.; Badavi, Francis F.; Kiefer, Rrichard L.; Adams, Dan O.

    2004-01-01

    Aliphatic polymers were identified as optimum radiation polymeric shielding materials for building multifunctional structural elements. Conceptual damage-tolerant configurations of polyolefins have been proposed but many issues on the manufacture remain. In the present paper, we will investigate fabrication technologies with e-beam curing for inclusion of high-strength aliphatic polymer fibers into a highly cross-linked polyolefin matrix. A second stage of development is the fabrication methods for applying face sheets to aliphatic polymer closed-cell foams.

  2. Fabrication of microchannels in fused silica using femtosecond Bessel beams

    Energy Technology Data Exchange (ETDEWEB)

    Yashunin, D. A., E-mail: yashuninda@yandex.ru [Institute of Applied Physics of the Russian Academy of Sciences, 46 Ulyanov Str., Nizhny Novgorod 603950 (Russian Federation); Nizhny Novgorod State Technical University, 24 Minin St., Nizhny Novgorod 603950 (Russian Federation); Malkov, Yu. A. [Institute of Applied Physics of the Russian Academy of Sciences, 46 Ulyanov Str., Nizhny Novgorod 603950 (Russian Federation); Mochalov, L. A.; Stepanov, A. N. [Institute of Applied Physics of the Russian Academy of Sciences, 46 Ulyanov Str., Nizhny Novgorod 603950 (Russian Federation); Nizhny Novgorod State Technical University, 24 Minin St., Nizhny Novgorod 603950 (Russian Federation); Lobachevsky State University of Nizhny Novgorod, 23 Gagarin Ave., Nizhny Novgorod 603950 (Russian Federation)

    2015-09-07

    Extended birefringent waveguiding microchannels up to 15 mm long were created inside fused silica by single-pulse irradiation with femtosecond Bessel beams. The birefringent refractive index change of 2–4 × 10{sup −4} is attributed to residual mechanical stress. The microchannels were chemically etched in KOH solution to produce 15 mm long microcapillaries with smooth walls and a high aspect ratio of 1:250. Bessel beams provide higher speed of material processing compared to conventional multipulse femtosecond laser micromachining techniques and permit simple control of the optical axis direction of the birefringent waveguides, which is important for practical applications [Corrielli et al., “Rotated waveplates in integrated waveguide optics,” Nat. Commun. 5, 4249 (2014)].

  3. Fabrication of high aspect ratio nanocell lattices by ion beam irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Ishikawa, Osamu [School of Environmental Science and Technology, Kochi University of Technology, Tosayamada, Kami, Kochi 782-8502 (Japan); Nitta, Noriko, E-mail: nitta.noriko@kochi-tech.ac.jp [School of Environmental Science and Technology, Kochi University of Technology, Tosayamada, Kami, Kochi 782-8502 (Japan); Center for Nanotechnology, Research Institute, Kochi University of Technology, Tosayamada, Kami, Kochi 782-8502 (Japan); Taniwaki, Masafumi [School of Environmental Science and Technology, Kochi University of Technology, Tosayamada, Kami, Kochi 782-8502 (Japan)

    2016-11-01

    Highlights: • Nanocell lattice with a high aspect ratio on InSb semiconductor surface was fabricated by ion beam irradiation. • The fabrication technique consisting of top-down and bottom-up processes was performed in FIB. • High aspect ratio of 2 was achieved in nanocell lattice with a 100 nm interval. • The intermediate-flux irradiation is favorable for fabrication of nanocell with a high aspect ratio. - Abstract: A high aspect ratio nanocell lattice was fabricated on the InSb semiconductor surface using the migration of point defects induced by ion beam irradiation. The fabrication technique consisting of the top-down (formation of voids and holes) and bottom-up (growth of voids and holes into nanocells) processes was performed using a focused ion beam (FIB) system. A cell aspect ratio of 2 (cell height/cell diameter) was achieved for the nanocell lattice with a 100 nm dot interval The intermediate-flux ion irradiation during the bottom-up process was found to be optimal for the fabrication of a high aspect ratio nanocell.

  4. Effects of gamma and electron beam irradiation on the properties of calendered cord fabrics

    Science.gov (United States)

    Aytaç, Ayşe; Deniz, Veli; Şen, Murat; Hegazy, El-Sayed; Güven, Olgun

    2010-03-01

    The effects of gamma and e-beam irradiation on mechanical and structural properties of nylon 66 (Ny 66), nylon 6 (Ny 6) and poly(ethylene terephthalate) (PET) fabrics used in tyres were investigated. The untreated (greige), treated cords and calendered fabrics were irradiated at different doses. It is found that the effects of high energy irradiation on greige, treated cords and calendered fabrics are similar. No protective effect of compounds used in calendering was observed against radiation-induced oxidative degradation. The deterioration effect of gamma irradiation on mechanical properties is much higher than that of e-beam irradiation for all types of samples. Limiting viscosity numbers of both gamma and e-beam irradiated nylon 6 and nylon 66 cords were found to decrease with increasing dose. It is concluded that PET calendered fabric has higher resistance to ionizing radiation. Ny 6 and Ny 66 calendered fabrics are more sensitive even at low doses. Therefore, the effects of high energy irradiation on tyre cords have to be taken into consideration during tyre design reinforced with particularly Ny fabrics if pre-vulcanization with high energy radiation is to be applied.

  5. Effects of gamma and electron beam irradiation on the properties of calendered cord fabrics

    Energy Technology Data Exchange (ETDEWEB)

    Aytac, Ayse [Kocaeli University, Department of Chemical Engineering, 41040 Kocaeli (Turkey); Deniz, Veli, E-mail: vdeniz@kocaeli.edu.t [Kocaeli University, Department of Chemical Engineering, 41040 Kocaeli (Turkey); Sen, Murat [Hacettepe University, Department of Chemistry, Beytepe, 06532 Ankara (Turkey); Hegazy, El-Sayed [The National Centre for Radiation Research and Technology (NCRRT), Cairo (Egypt); Gueven, Olgun [Hacettepe University, Department of Chemistry, Beytepe, 06532 Ankara (Turkey)

    2010-03-15

    The effects of gamma and e-beam irradiation on mechanical and structural properties of nylon 66 (Ny 66), nylon 6 (Ny 6) and poly(ethylene terephthalate) (PET) fabrics used in tyres were investigated. The untreated (greige), treated cords and calendered fabrics were irradiated at different doses. It is found that the effects of high energy irradiation on greige, treated cords and calendered fabrics are similar. No protective effect of compounds used in calendering was observed against radiation-induced oxidative degradation. The deterioration effect of gamma irradiation on mechanical properties is much higher than that of e-beam irradiation for all types of samples. Limiting viscosity numbers of both gamma and e-beam irradiated nylon 6 and nylon 66 cords were found to decrease with increasing dose. It is concluded that PET calendered fabric has higher resistance to ionizing radiation. Ny 6 and Ny 66 calendered fabrics are more sensitive even at low doses. Therefore, the effects of high energy irradiation on tyre cords have to be taken into consideration during tyre design reinforced with particularly Ny fabrics if pre-vulcanization with high energy radiation is to be applied.

  6. An angled nano-tunnel fabricated on poly(methyl methacrylate) by a focused ion beam

    Science.gov (United States)

    Her, Eun Kyu; Chung, Hee-Suk; Moon, Myoung-Woon; Oh, Kyu Hwan

    2009-07-01

    Angled nano-scale tunnels with high aspect ratio were fabricated on poly(methyl methacrylate) (PMMA) using a focused ion beam (FIB). The fabrication parameters such as ion fluence, incidence angle, and acceleration voltage of the Ga+ ion beam were first studied on the PMMA surface to explore the formation of the nano-scale configurations such as nano-holes and cones with diameter in the range of 50-150 nm at an ion beam acceleration voltage of 5-20 kV. It was also found that the PMMA surface exposed to FIB was changed into an amorphous graphitic structure. Angled nano-scale tunnels were fabricated with high aspect ratio of 700-1500 nm in depth and 60 nm in mean diameter at an ion beam acceleration voltage of 5 kV and under a specific ion beam current. The angle of the nano-tunnels was found to follow the incident angle of the ion beam tilted from 0° to 85°, which has the potential for creating a mold for anisotropic adhesives by mimicking the hairs on a gecko's feet.

  7. Freeform mirror for illumination system of color-sequential LCOS pico projector

    Science.gov (United States)

    Peng, Wei-Jei; Chen, Chun-Chieh; Huang, Chien-Yao; Hsu, Wei-Yao

    2014-09-01

    An efficient and uniform illumination system with a freeform mirror for a color-sequential LCOS pico projector based on LED is proposed in this paper. The novel homogenizer is composed of a micro lens array and a freeform mirror. A freeform mirror with XY polynomial profile is adopted for the reshaping of light pattern, the correction of keystone distortion and the folding mirror for the reduction of volume. Typically, the design of micro lens array, the aspect ratio of the lenslet is corresponding with that of the panel. However, the crosstalk phenomenon occurs due to each lenslet with different collecting angle in horizontal and vertical direction, especially when the aspect ratio of the panel in our study is 16:9. The crosstalk phenomenon not only reduces efficiency but also generates stray light on the panel. Therefore, we use a micro lens array with square lenslet to eliminate it. Subsequently, the square light pattern on the panel needs to be reshaped to fit the aspect ratio of the panel. A cylindrical mirror with a fixed power is used to compress the light pattern first. However, for the requirement of different focal distances from the cylindrical mirror to the panel on entire surface, it generates severe keystone distortion. A freeform mirror with progressive power variation is employed for the correction of keystone distortion with high overfilled efficiency and the reshaping of the light pattern fitting the ratio of the panel. In the results of optical simulation, JBMA uniformity on the panel is 98 % and the coupling efficiency from LED to the plane of the panel is 85 %. Furthermore, the alignment tolerance of the freeform mirror has also been discussed. Finally, the freeform mirror is fabricated by ultra-precision diamond milling process. The form accuracy and surface roughness of the freeform mirror are less than 0.5 um and 5 nm, respectively.

  8. Geometric Computing for Freeform Architecture

    KAUST Repository

    Wallner, J.

    2011-06-03

    Geometric computing has recently found a new field of applications, namely the various geometric problems which lie at the heart of rationalization and construction-aware design processes of freeform architecture. We report on our work in this area, dealing with meshes with planar faces and meshes which allow multilayer constructions (which is related to discrete surfaces and their curvatures), triangles meshes with circle-packing properties (which is related to conformal uniformization), and with the paneling problem. We emphasize the combination of numerical optimization and geometric knowledge.

  9. Evaluation of Titanium Alloys Fabricated Using Rapid Prototyping Technologies—Electron Beam Melting and Laser Beam Melting

    Directory of Open Access Journals (Sweden)

    Toru Okabe

    2011-10-01

    Full Text Available This study characterized properties of Ti-6Al-4V ELI (extra low interstitial, ASTM grade 23 specimens fabricated by a laser beam melting (LBM and an electron beam melting (EBM system for dental applications. Titanium alloy specimens were made into required size and shape for each standard test using fabrication methods. The LBM specimens were made by an LBM machine utilizing 20 µm of Ti-6Al-4V ELI powder. Ti-6Al-4V ELI specimens were also fabricated by an EBM using 40 µm of Ti-6Al-4V ELI powder (average diameter, 40 µm: Arcam ABÒ in a vacuum. As a control, cast Ti-6Al-4V ELI specimens (Cast were made using a centrifugal casting machine in an MgO-based mold. Also, a wrought form of Ti-6Al-4V ELI (Wrought was used as a control. The mechanical properties, corrosion properties and grindability (wear properties were evaluated and data was analyzed using ANOVA and a non-parametric method (α = 0.05. The strength of the LBM and wrought specimens were similar, whereas the EBM specimens were slightly lower than those two specimens. The hardness of both the LBM and EBM specimens was similar and slightly higher than that of the cast and wrought alloys. For the higher grindability speed at 1,250 m/min, the volume loss of Ti64 LBM and EBM showed no significant differences among all the fabrication methods. LBM and EBM exhibited favorable results in fabricating dental appliances with excellent properties as found for specimens made by other fabricating methods.

  10. Fabrication and characterisation of a fully auxetic 3D lattice structure via selective electron beam melting

    Science.gov (United States)

    Warmuth, Franziska; Osmanlic, Fuad; Adler, Lucas; Lodes, Matthias A.; Körner, Carolin

    2017-02-01

    A three-dimensional fully auxetic cellular structure with negative Poisson’s ratio is presented. Samples are fabricated from Ti6Al4V powder via selective electron beam melting. The influence of the strut thickness and the amplitude of the strut on the mechanical properties and the deformation behaviour of cellular structures is studied.

  11. Electron beam fabrication and characterization of high- resolution magnetic force microscopy tips

    NARCIS (Netherlands)

    Rührig, M.; Porthun, S.; Lodder, J.C.; McVitie, S.; Heyderman, L.J.; Johnston, A.B.; Chapman, J.N.

    1996-01-01

    The stray field, magnetic microstructure, and switching behavior of high‐resolution electron beam fabricated thin film tips for magnetic force microscopy (MFM) are investigated with different imaging modes in a transmission electron microscope (TEM). As the tiny smooth carbon needles covered with a

  12. Freeform high-speed large-amplitude deformable Piezo Mirrors

    CERN Document Server

    Wapler, Matthias C; Wallrabe, Ulrike

    2013-01-01

    We present a new type of tunable mirror with sharply-featured freeform displacement profiles, large displacements of several 100\\mu m and high operating frequencies close to the kHz range at 15mm diameter. The actuation principle is based on a recently explored "topological" displacement mode of piezo sheets. The prototypes presented here include a rotationally symmetric axicon, a hyperbolic sech-icon and a non-symmetric pyram-icon and are scalable to smaller dimensions. The fabrication process is economic and cleanroom-free, and the optical quality is sufficient to demonstrate the diffraction patterns of the optical elements.

  13. Freeform inkjet printing of cellular structures with bifurcations.

    Science.gov (United States)

    Christensen, Kyle; Xu, Changxue; Chai, Wenxuan; Zhang, Zhengyi; Fu, Jianzhong; Huang, Yong

    2015-05-01

    Organ printing offers a great potential for the freeform layer-by-layer fabrication of three-dimensional (3D) living organs using cellular spheroids or bioinks as building blocks. Vascularization is often identified as a main technological barrier for building 3D organs. As such, the fabrication of 3D biological vascular trees is of great importance for the overall feasibility of the envisioned organ printing approach. In this study, vascular-like cellular structures are fabricated using a liquid support-based inkjet printing approach, which utilizes a calcium chloride solution as both a cross-linking agent and support material. This solution enables the freeform printing of spanning and overhang features by providing a buoyant force. A heuristic approach is implemented to compensate for the axially-varying deformation of horizontal tubular structures to achieve a uniform diameter along their axial directions. Vascular-like structures with both horizontal and vertical bifurcations have been successfully printed from sodium alginate only as well as mouse fibroblast-based alginate bioinks. The post-printing fibroblast cell viability of printed cellular tubes was found to be above 90% even after a 24 h incubation, considering the control effect.

  14. Freeforming of Ceramics and Composites from Colloidal Slurries

    Energy Technology Data Exchange (ETDEWEB)

    CESARANO III,JOSEPH; DENHAM,HUGH B.; STUECKER,JOHN N.; BAER,THOMAS A.; GRIFFITH,MICHELLE L.

    1999-12-01

    This report is a summary of the work completed for an LDRD project. The objective of the project was to develop a solid freeform fabrication technique for ceramics and composites from fine particle slurries. The work was successful and resulted in the demonstration of a manufacturing technique called robocasting. Some ceramic components may pow be fabricated without the use of molds or tooling by dispensing colloidal suspensions through an orifice and stacking two-dimensional layers into three-dimensional shapes. Any conceivable two-dimensional pattern may be ''written'' layer by layer into a three-dimensional shape. Development of the robocasting technique required the materials expertise for fabrication and theological control of very highly concentrated fine particle slurries, and development of robotics for process control and optimization. Several ceramic materials have been manufactured and characterized. Development of techniques for robocasting multiple materials simultaneously have also been developed to build parts with unique structures or graded compositions.

  15. Experience on Fabrication and Assembly of the First CLIC Two-Beam Module Prototype

    CERN Document Server

    Gudkov, D; Riddone, G; Rossi, F; Lebet, S

    2013-01-01

    The CLIC two-beam module prototypes are intended to prove the design of all technical systems under the different operation modes. Two validation programs are currently under way and they foresee the construction of four prototype modules for mechanical tests without beam and three prototype modules for tests with RF and beam. The program without beam will show the capability of the technical solutions proposed to fulfil the stringent requirements on radio-frequency, supporting, pre-alignment, stabilization, vacuum and cooling systems. The engineering design was performed with the use of CAD/CAE software. Dedicated mock-ups of RF structures, with all mechanical interfaces and chosen technical solutions, are used for the tests and therefore reliable results are expected. The components were fabricated by applying different technologies and methods for manufacturing and joining. The first full-size prototype module was assembled in 2012. This paper is focused on the production process including the comparison o...

  16. Characteristics of submicron patterns fabricated by gallium focused-ion-beam sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Morimoto, H.; Sasaki, Y.; Watakabe, Y.; Kato, T.

    1985-01-01

    Cross sections of the patterns fabricated in (100) GaAs by 100-keV gallium focused ion beam have been studied using a scanning electron microscope (SEM). The probe size of the ion beam is 0.1--0.15 ..mu..m at the current of 100 pA. The etched depth becomes saturated at the high dose region (about 5.0 x 10/sup -6/ C/cm) because of the redeposition effect. The pattern profile becomes asymmetric if it is made up of several adjacent lines perpendicular to the beam scanning direction due to the redeposition effect and the increase of sputtering yield for each scan, which is caused by the change of ion beam incident angle. These effects can be eliminated by the use of multiwriting method.

  17. Investigation on gradient material fabrication with electron beam melting based on scanning track control

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A new electron beam control system was developed in a general vacuum electron beam machine by assembling with industrial control computer, programmable logic control (PLC), deflection coil, data acquisition card, power amplifier, etc. In this control system, scanning track and energy distribution of electron beam could be edited off-line, real-time adjusted and controlled on-line. Ti-Mo gradient material (GM) with high temperature resistant was fabricated using the technology of electron beam melting. The melting processes include three steps, such as preheating, melting, and homogenizing. The results show that the GM prepared by melting technology has fine appearance, and it has good integrated interface with the Ti alloy. Mo and Ti elements are gradually distributed in the interface of the gradient material. The microstructure close to the Ti alloy base metal is α+β basket-waver grain, and the microstructure close to the GM is a single phase of β solid solution.

  18. Freeform metrology using subaperture stitching interferometry

    Science.gov (United States)

    Supranowitz, Chris; Lormeau, Jean-Pierre; Maloney, Chris; Murphy, Paul; Dumas, Paul

    2016-11-01

    As applications for freeform optics continue to grow, the need for high-precision metrology is becoming more of a necessity. Currently, coordinate measuring machines (CMM) that implement touch probes or optical probes can measure the widest ranges of shapes of freeform optics, but these measurement solutions often lack sufficient lateral resolution and accuracy. Subaperture stitching interferometry (SSI™) extends traditional Fizeau interferometry to provide accurate, high-resolution measurements of flats, spheres, and aspheres, and development is currently on-going to enable measurements of freeform surfaces. We will present recent freeform metrology results, including repeatability and cross-test data. We will also present MRF® polishing results where the stitched data was used as the input "hitmap" to the deterministic polishing process.

  19. Large scale silver nanowires network fabricated by MeV hydrogen (H+) ion beam irradiation

    Science.gov (United States)

    Honey, S.; Naseem, S.; Ishaq, A.; Maaza, M.; Bhatti, M. T.; Wan, D.

    2016-04-01

    A random two-dimensional large scale nano-network of silver nanowires (Ag-NWs) is fabricated by MeV hydrogen (H+) ion beam irradiation. Ag-NWs are irradiated under H+ ion beam at different ion fluences at room temperature. The Ag-NW network is fabricated by H+ ion beam-induced welding of Ag-NWs at intersecting positions. H+ ion beam induced welding is confirmed by transmission electron microscopy (TEM) and scanning electron microscopy (SEM). Moreover, the structure of Ag NWs remains stable under H+ ion beam, and networks are optically transparent. Morphology also remains stable under H+ ion beam irradiation. No slicings or cuttings of Ag-NWs are observed under MeV H+ ion beam irradiation. The results exhibit that the formation of Ag-NW network proceeds through three steps: ion beam induced thermal spikes lead to the local heating of Ag-NWs, the formation of simple junctions on small scale, and the formation of a large scale network. This observation is useful for using Ag-NWs based devices in upper space where protons are abandoned in an energy range from MeV to GeV. This high-quality Ag-NW network can also be used as a transparent electrode for optoelectronics devices. Project supported by the National Research Foundation of South Africa (NRF), the French Centre National pour la Recherche Scientifique, iThemba-LABS, the UNESCO-UNISA Africa Chair in Nanosciences & Nanotechnology, the Third World Academy of Science (TWAS), Organization of Women in Science for the Developing World (OWSDW), the Abdus Salam ICTP via the Nanosciences African Network (NANOAFNET), and the Higher Education Commission (HEC) of Pakistan.

  20. Data handling and representation of freeform surfaces

    Science.gov (United States)

    Steinkopf, Ralf; Dick, Lars; Kopf, Tino; Gebhardt, Andreas; Risse, Stefan; Eberhardt, Ramona

    2011-10-01

    Freeform surfaces enable innovative optics. They are not limited by axis symmetry and hence they are almost free in design. They are used to reduce the installation space and enhance the performance of optical elements. State of the art optical design tools are computing with powerful algorithms to simulate freeform surfaces. Even new mathematical approaches are under development /1/. In consequence, new optical designs /2/ are pushing the development of manufacturing processes consequently and novel types of datasets have to proceed through the process chain /3/. The complexity of these data is the huge challenge for the data handling. Because of the asymmetrical and 3-dimensional surfaces of freeforms, large data volumes have to be created, trimmed, extended and fitted. All these processes must be performed without losing the accuracy of the original design data. Additionally, manifold types of geometries results in different kinds of mathematical representations of freeform surfaces and furthermore the used CAD/CAM tools are dealing with a set of spatial transport formats. These are all reasons why manufacture-oriented approaches for the freeform data handling are not yet sufficiently developed. This paper suggests a classification of freeform surfaces based on the manufacturing methods which are offered by diamond machining. The different manufacturing technologies, ranging from servo-turning to shaping, require a differentiated approach for the data handling process. The usage of analytical descriptions in form of splines and polynomials as well as the application of discrete descriptions like point clouds is shown in relation to the previously made classification. Advantages and disadvantages of freeform representations are discussed. Aspects of the data handling in between different process steps are pointed out and suitable exchange formats for freeform data are proposed. The described approach offers the possibility for efficient data handling from optical

  1. Antireflection silicon structures with hydrophobic property fabricated by three-beam laser interference

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, L. [CNM and JR3CN (Changchun University of Science and Technology), Changchun 130022 (China); JR3CN (University of Bedfordshire), Luton LU1 3JU (United Kingdom); Wang, Z., E-mail: wangz@cust.edu.cn [CNM and JR3CN (Changchun University of Science and Technology), Changchun 130022 (China); JR3CN (University of Bedfordshire), Luton LU1 3JU (United Kingdom); Zhang, J.; Cao, L.; Li, L. [CNM and JR3CN (Changchun University of Science and Technology), Changchun 130022 (China); Yue, Y. [CNM and JR3CN (Changchun University of Science and Technology), Changchun 130022 (China); JR3CN (University of Bedfordshire), Luton LU1 3JU (United Kingdom); Xi’an Jiaotong-Liverpool University, Suzhou 215000 (China); Li, D. [CNM and JR3CN (Changchun University of Science and Technology), Changchun 130022 (China); JR3CN (University of Bedfordshire), Luton LU1 3JU (United Kingdom)

    2015-08-15

    Highlights: • A three-beam laser interference system was set up to generate periodic structures. • Silicon surfaces were directly modified by nanosecond laser interference. • The hexagonally-distributed hole structures can have considerably low reflectance. • The resulting structures have a large contact angle and self-cleaning capability. • The modulation phenomenon is not evident in three-beam laser interference. - Abstract: This paper demonstrates antireflective structures on silicon wafer surfaces with hydrophobic property fabricated by three-beam laser interference. In this work, a three-beam laser interference system was set up to generate periodic micro–nano hole structures with hexagonal distributions. Compared with the existing technologies, the array of hexagonally-distributed hole structures fabricated by three-beam laser interference reveals a design guideline to achieve considerably low solar-weighted reflectance (SWR) in the wavelength range of 300–780 nm. The resulting periodic hexagonally-distributed hole structures have shown extremely low SWR (1.86%) and relatively large contact angle (140°) providing with a self-cleaning capability on the solar cell surface.

  2. Focused ion beam techniques for fabricating geometrically-complex components and devices.

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, Thomas Michael; Adams, David Price; Hodges, V. Carter; Vasile, Michael J.

    2004-03-01

    We have researched several new focused ion beam (FIB) micro-fabrication techniques that offer control of feature shape and the ability to accurately define features onto nonplanar substrates. These FIB-based processes are considered useful for prototyping, reverse engineering, and small-lot manufacturing. Ion beam-based techniques have been developed for defining features in miniature, nonplanar substrates. We demonstrate helices in cylindrical substrates having diameters from 100 {micro}m to 3 mm. Ion beam lathe processes sputter-define 10-{micro}m wide features in cylindrical substrates and tubes. For larger substrates, we combine focused ion beam milling with ultra-precision lathe turning techniques to accurately define 25-100 {micro}m features over many meters of path length. In several cases, we combine the feature defining capability of focused ion beam bombardment with additive techniques such as evaporation, sputter deposition and electroplating in order to build geometrically-complex, functionally-simple devices. Damascene methods that fabricate bound, metal microcoils have been developed for cylindrical substrates. Effects of focused ion milling on surface morphology are also highlighted in a study of ion-milled diamond.

  3. Wearable Fabric Reconfigurable Beam-Steering Antenna for On/Off-Body Communication System

    Directory of Open Access Journals (Sweden)

    Seonghun Kang

    2015-01-01

    Full Text Available This paper presents a comparison of on-body performances between omnidirectional (loop antenna and reconfigurable beam-steering antennas. Both omnidirectional and reconfigurable antennas were manufactured on the same fabric substrate and operated at the frequency band of the WLAN 802.11a (5.725–5.85 GHz. The reconfigurable antenna was designed to steer the beam directions. In order to implement the beam-steering capability, the antenna used two PIN diodes. The maximum beam directions of three states (states 0, 1, and 2 were steerable in the YZ-plane (h=2°, 28°, and 326°, resp.. The measured peak gains were 5.9–6.6 dBi and the overall half power beam width (HPBW was 102°. The measured results of total radiated power (TRP and total isotropic sensitivity (TIS indicated that the communication efficiency of the reconfigurable beam steering antenna was better than that of the loop antenna. When the input power was 0.04 W (16 dBm, the simulated specific absorption rate (SAR values of the reconfigurable beam steering antenna on the body were less than 0.979 W/kg (1 g tissue in all states, satisfying the SAR criteria of the US.

  4. Proton beam writing and electroplating for the fabrication of high aspect ratio Au microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Yue Weisheng [Centre for Ion Beam Applications, Department of Physics, National University of Singapore, Singapore 117542 (Singapore); Ren Yaping [Singapore Synchrotron Light Source, National University of Singapore, 5 Research Link, Singapore 117603 (Singapore); Kan, Jeroen Anton van; Chiam, S.-Y. [Centre for Ion Beam Applications, Department of Physics, National University of Singapore, Singapore 117542 (Singapore); Jian, Linke; Moser, Herbert O. [Singapore Synchrotron Light Source, National University of Singapore, 5 Research Link, Singapore 117603 (Singapore); Osipowicz, Thomas [Centre for Ion Beam Applications, Department of Physics, National University of Singapore, Singapore 117542 (Singapore)], E-mail: phyto@nus.edu.sg; Watt, Frank [Centre for Ion Beam Applications, Department of Physics, National University of Singapore, Singapore 117542 (Singapore)

    2009-07-01

    We present an approach to fabricate tall high aspect ratio Au microstructures by means of proton beam direct writing. Combining proton beam direct writing and electroplating, we successfully produced gold structures with sub-micrometer lateral dimensions, structure heights in excess of 11 {mu}m, and aspect ratios over 28. Sidewall quality of the Au structures was improved by lowering the process temperature to 20 deg. C when developing PMMA patterns with GG developer. The application of such structures as X-ray masks for deep X-ray lithography with synchrotron radiation was demonstrated.

  5. Challenges of fabricating plasmonic and photonic structures with Neon ion beam milling

    DEFF Research Database (Denmark)

    Leißner, Till; Fiutowski, Jacek; Bozhevolnyi, Sergey I.

    properties. We are currently studying the capabilities of focussed Helium and Neon ion beam milling for the fabricating of plasmonic and photonic devices. We found that Neon ion beam milling enables us to prepare plasmonic structures, such as trenches (see Fig. 1) and V-grooves without doping and alloying...... effects specific to Galium FIB. Neon FIB milling is superior to Helium FIB milling in terms of the processing speed and smaller levels of implanted ions. From our perspective it is the most promising technique for the fabrication of individual plasmonic devices with a few nanometers precision. The main...... presentation we show the current progress in Neon FIB milling of plasmonic structures. We compare different materials, in particular poly- and mono-crystalline gold as well as thin films of Titanium Nitride, which are commonly used for plasmonic applications....

  6. Nano-sized Thin Films Fabricated by Ion Beam Sputtering and Its Properties

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Nanoscale thick amorphous Ni-Cr alloy thin films were fabricated by low-energy ion beam sputtering technology; then the as-deposited samples experienced rapid thermal process to realize the transformation from amorphous to crystalline state. The film thickness was measured with α-stylus surface profiler, the structure and the compositions of the films were confirmed by low angle X-ray diffraction and scanning auger electron microprobe respectively, and the surface topography was characterized by scanning electron microscope and scanning probe microscope. Electrical property of the films was measured by fourpoint probe. The experimental results illustrate that the combined processes of ion beam sputtering and rapid thermal process are effective for fabrication nanoscale Ni-Cr alloy thin film with good properties.

  7. Fabrication of nanoscale speckle using broad ion beam milling on polymers for deformation analysis

    Directory of Open Access Journals (Sweden)

    Qinghua Wang

    2016-07-01

    Full Text Available We first report a fabrication technique of nanoscale speckle patterns on polymers using broad ion beam milling. The proposed technique is simple and low-cost to produce speckles ranging from dozens of nanometers to less than three micrometers in a large area of several millimeters. Random patterns were successfully produced with an argon (Ar ion beam on the surfaces of four kinds of polymers: the epoxy matrix of carbon fiber reinforced plastic, polyester, polyvinyl formal-acetal, and polyimide. The speckle morphologies slightly vary with different polymers. The fabricated speckle patterns have good time stability and are promising to be used to measure the nanoscale deformations of polymers using the digital image correlation method.

  8. Channel-optical-waveguide fabrication based on electron-beam irradiation of polyimides

    Science.gov (United States)

    Maruo, Yasuko Yamada; Sasaki, Sigekuni; Tamamura, Toshiaki

    1995-02-01

    A new-channel-waveguide-fabrication process for use with polyimide is described. The new technique uses an electron-beam-induced effect to alter the refractive index of the polyimides directly. Channel waveguides with an 8- mu m-wide, 8- mu m-deep core have been fabricated on a polyimide film by the use of electron-beam irradiation. Only one kind of polyimide (6FDA/TFDB) was used in this waveguide. The difference in refractive index between the core and the cladding was approximately 0.30% for both TE-and TM-polarized incident light when the dose was 1500 mu C/cm2, which was sufficient to produce waveguides. The optical properties of the waveguide are also demonstrated.

  9. Deep reactive ion etching and focused ion beam combination for nanotip fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Villanueva, G. [Centro Nacional de Microelectronica (IMB-CSIC), Campus UAB, 08193 Bellaterra, Barcelona (Spain); Plaza, J.A. [Centro Nacional de Microelectronica (IMB-CSIC), Campus UAB, 08193 Bellaterra, Barcelona (Spain)]. E-mail: JoseAntonio.Plaza@cnm.es; Sanchez-Amores, A. [Centro Nacional de Microelectronica (IMB-CSIC), Campus UAB, 08193 Bellaterra, Barcelona (Spain); Bausells, J. [Centro Nacional de Microelectronica (IMB-CSIC), Campus UAB, 08193 Bellaterra, Barcelona (Spain); Martinez, E. [Nanobioengineering Laboratory (CREBEC), Barcelona Science Park, Josep Samitier 1-5, 08028 Barcelona (Spain); Samitier, J. [Nanobioengineering Laboratory (CREBEC), Barcelona Science Park, Josep Samitier 1-5, 08028 Barcelona (Spain); Errachid, A. [Nanobioengineering Laboratory (CREBEC), Barcelona Science Park, Josep Samitier 1-5, 08028 Barcelona (Spain)

    2006-03-15

    We have studied the fabrication of high-aspect ratio silicon tips by a combination of deep reactive ion etching and focused ion beam. The reactive ion etching is used to obtain so-called 'rocket tips' which can be fabricated with a high aspect ratio. The rocket tips are further processed by using a focused ion beam to obtain nanotips at their apex. Typical results obtained are nanotips with a basis radius of 200 nm and a height of 2.5 {mu}m, with an apex radius of 5 nm, located on top of a 3 {mu}m wide and 9 {mu}m high silicon column. The process would allow however obtaining column heights of several tens of microns.

  10. Focused ion beam processing to fabricate ohmic contact electrodes on a bismuth nanowire for Hall measurements

    OpenAIRE

    Murata, Masayuki; Hasegawa, Yasuhiro

    2013-01-01

    Ohmic contact electrodes for four-wire resistance and Hall measurements were fabricated on an individual single-crystal bismuth nanowire encapsulated in a cylindrical quartz template. Focused ion beam processing was utilized to expose the side surfaces of the bismuth nanowire in the template, and carbon and tungsten electrodes were deposited on the bismuth nanowire in situ to achieve electrical contacts. The temperature dependence of the four-wire resistance was successfully measured for the ...

  11. Design and fabrication of Si-based photonic crystal stamps with electron beam lithography (EBL)

    Science.gov (United States)

    Jannesary, Reyhaneh; Bergmair, Iris; Zamiri, Saeid; Hingerl, Kurt; Hubbard, Graham; Abbott, Steven; Chen, Qin; Allsopp, Duncan

    2009-05-01

    The quest for mass replication has established technologies like nanoimprinting via hard stamps or PDMS stamps, where the stamps are usually produced via Electron Beam Lithography (EBL) for applications in the microelectronic industry. On the other hand, nanopatterning with self ordered structures1 or via holographic patterns provide the basis for large area imprints for applications for example, antireflection coatings based on biomimetic motheyes2. In this work we report on a technology for enabling the mass replication of custom-designed and e-beam lithographically prepared structures via establishing novel roll to roll nanoimprint processes for pattern transfer into UV curable pre-polymers. The new nano-fabrication technology is based on the concept of Disposal Master Technology (DMT) capable of patterning areas up to 1 x 1 m2 and is suitable for mass volume manufacturing of large area arrays of sub-wavelength photonic elements. As an example to show the potential of the application of the new nanoimprint technologies, we choose the fabrication of a photonic crystal (PhC) structure with integrated light coupling devices for low loss interconnection between PhC lightwave circuits and optical fibre systems. We present two methods for fabrication of nanoimprint lithography stamps in Si substrate. In the first method optimized electron beam lithography (EBL) and lift-off patterning of a 15-nm thick Cr mask, and then the pattern transfer into Si using reacting ion etching (RIE) with SF6 as etch gas. In the first method, we use 200nm of positive resist PMMA 950K for EBL exposure. In this method, resist thickness, exposure dose, development time and parameter for etching have been optimized and a photonic crystal of Si-rods in air was fabricated. In the second method lift-off has not been performed and metal mask has been used as master. The subsequent steps for fabricating the master will be presented in detail.

  12. Fabrication study on the cooling module of the ITER neutral beam duct liner

    Energy Technology Data Exchange (ETDEWEB)

    Sa, J.W. [National Fusion Research Institute, Yuseong-gu, Daejeon (Korea, Republic of); Kim, H.S., E-mail: hskim@nfri.re.k [National Fusion Research Institute, Yuseong-gu, Daejeon (Korea, Republic of); Kim, B.Y.; Kim, B.C.; Ahn, H.J.; Bak, J.S. [National Fusion Research Institute, Yuseong-gu, Daejeon (Korea, Republic of); Jung, H.J. [Korean Intellectual Property Office, Seo-gu, Daejeon (Korea, Republic of); Han, M.H.; Hong, C.D.; Lee, J.S.; Kim, Y.K. [Hyundai Heavy Industries Co. Ltd., Dong-gu, Ulsan (Korea, Republic of); Urbani, M. [ITER Organization, CS 90 046, 13067 St Paul Lez Durance Cedex (France); Geli, F. [UKAEA Culham Division, Oxfordshire OX14 3DB, Abingdon (United Kingdom)

    2010-12-15

    Recently the new concept of the ITER neutral beam (NB) duct liner has been developed to improve thermo-mechanical performance and satisfy the requirements for remote handling and maintenance. The design concept of cooling module located inside neutron shield structure is to use deep-drilled panels instead of the original design concept of the casting-modularized component with tubes. In this study, the manufacturing feasibility has been investigated through the fabrication of small size coupons and full scale mock-up. Firstly, the small size coupons are for developing the electron beam welding processes. Secondly, the full scale mock-up which has 6 holes for cooling passage has been fabricated in order to develop the main fabrication processes such as deep drilling, bending and machining. In addition, the pressure and the leak tests have been carried out to check the required performance for completed cooling panel. Although some improvement is required, but the Electron Beam Welding (EBW) has been successfully achieved and generally the deep drilling and bending process also shown good results in dimensional control.

  13. The controlled fabrication of nanopores by focused electron-beam-induced etching

    Science.gov (United States)

    Yemini, M.; Hadad, B.; Liebes, Y.; Goldner, A.; Ashkenasy, N.

    2009-06-01

    The fabrication of nanometric holes within thin silicon-based membranes is of great importance for various nanotechnology applications. The preparation of such holes with accurate control over their size and shape is, thus, gaining a lot of interest. In this work we demonstrate the use of a focused electron-beam-induced etching (FEBIE) process as a promising tool for the fabrication of such nanopores in silicon nitride membranes and study the process parameters. The reduction of silicon nitride by the electron beam followed by chemical etching of the residual elemental silicon results in a linear dependence of pore diameter on electron beam exposure time, enabling accurate control of nanopore size in the range of 17-200 nm in diameter. An optimal pressure of 5.3 × 10-6 Torr for the production of smaller pores with faster process rates, as a result of mass transport effects, was found. The pore formation process is also shown to be dependent on the details of the pulsed process cycle, which control the rate of the pore extension, and its minimal and maximal size. Our results suggest that the FEBIE process may play a key role in the fabrication of nanopores for future devices both in sensing and nano-electronics applications.

  14. The controlled fabrication of nanopores by focused electron-beam-induced etching

    Energy Technology Data Exchange (ETDEWEB)

    Yemini, M; Ashkenasy, N [Department of Materials Engineering, Ben-Gurion University of the Negev, PO Box 653 Beer-Sheva (Israel); Hadad, B; Goldner, A [The Weiss Family Laboratory for Nano-Scale Systems, Ben-Gurion University of the Negev, PO Box 653 Beer-Sheva (Israel); Liebes, Y [Department of Biotechnology Engineering, Ben-Gurion University of the Negev, PO Box 653 Beer-Sheva (Israel)], E-mail: nurita@bgu.ac.il

    2009-06-17

    The fabrication of nanometric holes within thin silicon-based membranes is of great importance for various nanotechnology applications. The preparation of such holes with accurate control over their size and shape is, thus, gaining a lot of interest. In this work we demonstrate the use of a focused electron-beam-induced etching (FEBIE) process as a promising tool for the fabrication of such nanopores in silicon nitride membranes and study the process parameters. The reduction of silicon nitride by the electron beam followed by chemical etching of the residual elemental silicon results in a linear dependence of pore diameter on electron beam exposure time, enabling accurate control of nanopore size in the range of 17-200 nm in diameter. An optimal pressure of 5.3 x 10{sup -6} Torr for the production of smaller pores with faster process rates, as a result of mass transport effects, was found. The pore formation process is also shown to be dependent on the details of the pulsed process cycle, which control the rate of the pore extension, and its minimal and maximal size. Our results suggest that the FEBIE process may play a key role in the fabrication of nanopores for future devices both in sensing and nano-electronics applications.

  15. Fabrication of complex oxide microstructures by combinatorial chemical beam vapour deposition through stencil masks

    Energy Technology Data Exchange (ETDEWEB)

    Wagner, E. [3D-OXIDES, 70 rue Gustave Eiffel, Saint Genis Pouilly 01630 (France); Sandu, C.S., E-mail: cosmin.sandu@3d-oxides.com [3D-OXIDES, 70 rue Gustave Eiffel, Saint Genis Pouilly 01630 (France); Laboratoire de Céramique, Ecole Polytechnique Fédérale de Lausanne, Station 12, CH-1015 Lausanne (Switzerland); Harada, S.; Benvenuti, G. [3D-OXIDES, 70 rue Gustave Eiffel, Saint Genis Pouilly 01630 (France); Savu, V. [Laboratoire de Microsystèmes 1, Ecole Polytechnique Fédérale de Lausanne, Station 17, CH-1015 Lausanne (Switzerland); Muralt, P. [Laboratoire de Céramique, Ecole Polytechnique Fédérale de Lausanne, Station 12, CH-1015 Lausanne (Switzerland)

    2015-07-01

    Chemical Beam Vapour Deposition is a gas phase deposition technique, operated under high vacuum conditions, in which evaporated chemical precursors are thermally decomposed on heated substrates to form a film. In the particular equipment used in this work, different chemical beams effuse from a plurality of punctual precursor sources with line of sight trajectory to the substrate. A shadow mask is used to produce 3D-structures in a single step, replicating the apertures of a stencil as deposits on the substrate. The small gap introduced between substrate and mask induces a temperature difference between both surfaces and is used to deposit selectively solely on the substrate without modifying the mask, taking advantage of the deposition rate dependency on temperature. This small gap also enables the deposition of complex patterned structures resulting from the superposition of many patterns obtained using several precursor beams from different directions through a single mask aperture. A suitable process parameter window for precursor flow and substrate temperature is evidenced to maximize resolution. - Highlights: • Micro-feature growth with stencil mask by Chemical Beam Vapour Deposition • Growth of complex structured oxide films in one step • The gap between substrate and mask avoids deposition on the stencil. • Fabrication of 3D structures by superposing deposits from several beams • The versatile setup combines few chemical beams, variable geometry and stencil mask patterns.

  16. The Conductive Silver Nanowires Fabricated by Two-beam Laser Direct Writing on the Flexible Sheet

    Science.gov (United States)

    He, Gui-Cang; Zheng, Mei-Ling; Dong, Xian-Zi; Jin, Feng; Liu, Jie; Duan, Xuan-Ming; Zhao, Zhen-Sheng

    2017-01-01

    Flexible electrically conductive nanowires are now a key component in the fields of flexible devices. The achievement of metal nanowire with good flexibility, conductivity, compact and smooth morphology is recognized as one critical milestone for the flexible devices. In this study, a two-beam laser direct writing system is designed to fabricate AgNW on PET sheet. The minimum width of the AgNW fabricated by this method is 187 ± 34 nm with the height of 84 ± 4 nm. We have investigated the electrical resistance under different voltages and the applicable voltage per meter range is determined to be less than 7.5 × 103 V/m for the fabricated AgNW. The flexibility of the AgNW is very excellent, since the resistance only increases 6.63% even after the stretched bending of 2000 times at such a small bending radius of 1.0 mm. The proposed two–beam laser direct writing is an efficient method to fabricate AgNW on the flexible sheet, which could be applied in flexible micro/nano devices. PMID:28150712

  17. Potential for EMU Fabric Damage by Electron Beam and Molten Metal During Space Welding for the International Space Welding Experiment

    Science.gov (United States)

    Fragomeni, James M.

    1998-01-01

    As a consequence of preparations concerning the International Space Welding Experiment (ISWE), studies were performed to better understand the effect of molten metal contact and electron beam impingement with various fabrics for space suit applications. The question arose as to what would occur if the electron beam from the Ukrainian Universal Hand Tool (UHT) designed for welding in space were to impinge upon a piece of Nextel AF-62 ceramic cloth designed to withstand temperatures up to 1427 C. The expectation was that the electron beam would lay down a static charge pattern with no damage to the ceramic fabric. The electron beam is capable of spraying the fabric with enough negative charge to repel further electrons from the fabric before significant heating occurs. The static charge pattern would deflect any further charge accumulation except for a small initial amount of leakage to the grounded surface of the welder. However, when studies were made of the effect of the electron beam on the insulating ceramic fabric it was surprisingly found that the electron beam did indeed burn through the ceramic fabric. It was also found that the shorter electron beam standoff distances had longer burnthrough times than did some greater electron beam standoff distances. A possible explanation for the longer burnthrough times for the small electron beam standoff distance would be outgassing of the fabric which caused the electron beam hand-tool to cycle on and off to provide some protection for the cathodes. The electron beam hand tool was observed to cycle off at the short standoff distance of two inches likely due to vapors being outgassed. During the electron beam welding process there is an electron leakage, or current leakage, flow from the fabric. A static charge pattern is initially laid down by the electron beam current flow. The static charge makes up the current leakage flow which initially slightly heats up the fabric. The initially laid down surface charge leaks a

  18. Advances in mask fabrication and alignment for masked ion-beam lithography

    Science.gov (United States)

    Stumbo, David P.; Damm, George A.; Engler, D. W.; Fong, F. O.; Sen, S.; Wolfe, John C.; Randall, John N.; Mauger, Phillip E.; Shimkunas, Alex R.; Loeschne, Hans

    1990-05-01

    This paper describes recent developments in three areas ofmasked ion beam lithography (MIBL). These are 1) fabrication oflarge area, low distortion, silicon stencilmasks for demagnifying ion projection lithography, 2) fabrication ofstencil masks with nanometer scale resolution for 1:1 proximity printing, and 3) development of a direct method of alignment using the ion beam induced fluorescence of Si02. These topics are discussed below. Demagnifying ion projection masks: We describe the fabrication of stencil masks in large area, low stress (10 MPa), n-type silicon membranes. The projection masks have a silicon foil area 95 mm in diameter, thicknesses between 1.5-5 and resolution of0.6um. Measured distortion (3a) in the IPL masks ranges between 0.23gm and 0.65,um, with an experimental error of 0.20 1um. Proximity printing masks: A process is described for fabricating stencil masks with 50 nm resolution in low stress, n-type silicon membranes. Membranes less than 0.5 ,ttm thick are shown to be free of the sidewall taper that limits resolution in thicker masks. These thin membranes show a slightly flared profile due to the imperfectly collimated etching ions. Alignment: A direct method of alignment is being developed which uses the ion beam induced fluorescence of Si02 marks. Fluorescence yield is characterized as a function of ion energy and resist coating thickness. The yield for Si02 is in the range between 0.1-1.0 photons/proton, while the yields for Si, Al, and photoresist are negligibly small. Thus, a simple alignment technique can be implemented where registration of a grating in the mask with a corresponding oxide pattern is detected as a fluorescence maximum. A simple model predicts that 50 nm alignment can be accomplished, following a 1 im prealignment, in 2 seconds.

  19. Freeform and advanced optics for ELT instrumentation

    Science.gov (United States)

    Geyl, Roland

    2016-07-01

    In this paper we share some recent work performed at REOSC in the domain of advanced optics for space and that is also directly applicable to astronomical instrumentation, e.g. for the Extremely Large Telescopes (ELT), the construction of which has already started. We present firstly the results of some design investigations performed on Three Mirror Anastigmat (TMA) imaging optics when using freeform optical surfaces clearly showing gain in performance (WFE, distortion, … ) or compactness of the optics. We separate smart freeform from more aggressive freeform offering increased level of gain in design performances. Secondly we present our development in freeform and direct off-axis high performance optical manufacturing capabilities and the industrialization efforts conducted in the frame of the European Extremely Large Telescope (E-ELT) primary mirror segments. A third subject is the demonstration of an extreme freeform surface manufacturing with the prototyping of a huge 500 mm aperture, 90° deviation angle, F/2.5 high output NA Off Axis Parabola (OAP), a unique achievement aimed to confirm the viability of potential new design opportunities involving such type of extreme optics. Finally we present in this paper our technology development on polishing layer for SiC material, named R-SiC, a polishing layer that reduces costs, risks and schedule for advanced SiC optics manufacturing for Vis and IR applications.

  20. Design and fabrication of a sub-millimeter multi-beam folded waveguide structure

    Science.gov (United States)

    Yan, Sheng-mei; Su, Wei; Zhang, Guo-liang

    2017-01-01

    A novel multi-beam folded waveguide (MBFW) circuit, which can enhance the output power and interaction efficiency of sub-terahertz (THz) traveling wave tube (TWT), is presented in the paper. Operating with fundamental mode and multiple electron beams means that a larger beam current can be used for a higher output power. The characteristics of the MBFW structure are analyzed and optimized. Compared with the single-beam folded waveguide (SBFW) TWT, the output power of the MBFW TWT increases from 3.64 W to 25.45 W at 140 GHz and its electronic efficiency increases from 1.06% to 7.4% under the conditions of an input peak power of 10 mW, a beam voltage of 9.55 kV and a current of 12 mA. The optimized MBFW structure can be successfully fabricated by micro milling, with dimension errors below expectation, and the measured transmission characteristics are in good agreement with the design.

  1. Deformation of a laser beam in the fabrication of graphite microstructures inside a volume of diamond

    Science.gov (United States)

    Kononenko, T. V.; Zavedeev, E. V.

    2016-03-01

    We report a theoretical and experimental study of the energy profile deformation along the laser beam axis during the fabrication of graphite microstructures inside a diamond crystal. The numerical simulation shows that the use of a focusing lens with a numerical aperture NA < 0.1 at a focusing depth of up to 2 mm makes it possible to avoid a noticeable change in the energy profile of the beam due to the spherical aberration that occurs in the case of refraction of the focused laser beam at the air - diamond interface. The calculation results are confirmed by experimental data on the distribution of the laser intensity along the beam axis in front of its focal plane, derived from observations of graphitisation wave propagation in diamond. The effect of radiation self-focusing on laser-induced graphitisation of diamond is analysed. It is shown that if the wavefront distortion due to self-focusing can be neglected at a minimum pulse energy required for the optical breakdown of diamond, then an increase in the beam distortion with increasing pulse energy has no effect on the graphitisation process.

  2. Controlled fabrication of nanopores using a direct focused ion beam approach with back face particle detection.

    Science.gov (United States)

    Patterson, N; Adams, D P; Hodges, V C; Vasile, M J; Michael, J R; Kotula, P G

    2008-06-11

    We report a direct, ion drilling technique that enables the reproducible fabrication and placement of nanopores in membranes of different thickness. Using a 30 keV focused Ga ion beam column combined with an in situ, back face, multi-channelplate particle detector, nanopores are sputtered in Si(3)N(4) and W/Si(3)N(4) to have diameters as small as 12 nm. Transmission electron microscopy shows that focused ion beam-drilled holes are near-conical with the diameter decreasing from entry to exit side. By monitoring the detector signal during ion exposure, the drilled hole width can be minimized such that the exit-side diameter is smaller than the full width at half-maximum of the nominally Gaussian-shaped incident beam. Judicious choice of the beam defining aperture combined with back face particle detection allows for reproducible exit-side hole diameters between 18 and 100 nm. The nanopore direct drilling technique does not require potentially damaging broad area exposure to tailor hole sizes. Moreover, this technique successfully achieves breakthrough despite the effects of varying membrane thickness, redeposition, polycrystalline grain structure, and slight ion beam current fluctuations.

  3. Functional webs for freeform architecture

    KAUST Repository

    Deng, Bailin

    2011-08-01

    Rationalization and construction-aware design dominate the issue of realizability of freeform architecture. The former means the decomposition of an intended shape into parts which are sufficiently simple and efficient to manufacture; the latter refers to a design procedure which already incorporates rationalization. Recent contributions to this topic have been concerned mostly with small-scale parts, for instance with planar faces of meshes. The present paper deals with another important aspect, namely long-range parts and supporting structures. It turns out that from the pure geometry viewpoint this means studying families of curves which cover surfaces in certain well-defined ways. Depending on the application one has in mind, different combinatorial arrangements of curves are required. We here restrict ourselves to so-called hexagonal webs which correspond to a triangular or tri-hex decomposition of a surface. The individual curve may have certain special properties, like being planar, being a geodesic, or being part of a circle. Each of these properties is motivated by manufacturability considerations and imposes constraints on the shape of the surface. We investigate the available degrees of freedom, show numerical methods of optimization, and demonstrate the effectivity of our approach and the variability of construction solutions derived from webs by means of actual architectural designs.

  4. Fabrication of optical channel waveguides in crystals and glasses using macro- and micro ion beams

    Energy Technology Data Exchange (ETDEWEB)

    Bányász, I., E-mail: banyasz@sunserv.kfki.hu [Wigner Research Centre for Physics, Hungarian Academy of Sciences, P.O. Box 49, H-1525 Budapest (Hungary); Rajta, I.; Nagy, G.U.L. [MTA Atomki, Institute for Nuclear Research, Hungarian Academy of Sciences, P.O. Box 51, H-4001 Debrecen (Hungary); Zolnai, Z. [Research Institute for Technical Physics and Materials Science, Research Centre for Natural Sciences, Hungarian Academy of Sciences, P.O. Box 49, H-1525 Budapest (Hungary); Havranek, V. [Nuclear Physics Institute AV CR, Řež near Prague 250 68 (Czech Republic); Pelli, S. [MDF-Lab, “Nello Carrara” Institute of Applied Physics, IFAC-CNR, Via Madonna del Piano 10, 50019 Sesto Fiorentino, FI (Italy); “Enrico Fermi” Center for Study and Research, Piazza del Viminale 2, 00184 Roma (Italy); Veres, M. [Wigner Research Centre for Physics, Hungarian Academy of Sciences, P.O. Box 49, H-1525 Budapest (Hungary); Berneschi, S.; Nunzi-Conti, G. [MDF-Lab, “Nello Carrara” Institute of Applied Physics, IFAC-CNR, Via Madonna del Piano 10, 50019 Sesto Fiorentino, FI (Italy); Righini, G.C. [“Enrico Fermi” Center for Study and Research, Piazza del Viminale 2, 00184 Roma (Italy)

    2014-07-15

    Active and passive optical waveguides are fundamental elements in modern telecommunications systems. A great number of optical crystals and glasses were identified and are used as good optoelectronic materials. However, fabrication of waveguides in some of those materials remains still a challenging task due to their susceptibility to mechanical or chemical damages during processing. Researches were initiated on ion beam fabrication of optical waveguides in tellurite glasses. Channel waveguides were written in Er:TeO{sub 2}–WO{sub 3} glass through a special silicon mask using 1.5 MeV N{sup +} irradiation. This method was improved by increasing N{sup +} energy to 3.5 MeV to achieve confinement at the 1550 nm wavelength, too. An alternative method, direct writing of the channel waveguides in the tellurite glass using focussed beams of 6–11 MeV C{sup 3+} and C{sup 5+} and 5 MeV N{sup 3+}, has also been developed. Channel waveguides were fabricated in undoped eulytine-(Bi{sub 4}Ge{sub 3}O{sub 12}) and sillenite type (Bi{sub 12}GeO{sub 20}) bismuth germanate crystals using both a special silicon mask and a thick SU8 photoresist mask and 3.5 MeV N{sup +} irradiation. The waveguides were studied by phase contrast and interference microscopy and micro Raman spectroscopy. Guiding properties were checked by the end fire method.

  5. Diffraction efficiency of plasmonic gratings fabricated by electron beam lithography using a silver halide film

    Science.gov (United States)

    Sudheer, Porwal, S.; Bhartiya, S.; Rao, B. T.; Tiwari, P.; Srivastava, Himanshu; Sharma, T. K.; Rai, V. N.; Srivastava, A. K.; Naik, P. A.

    2016-07-01

    The silver nanoparticle surface relief gratings of ˜10 μm period are fabricated using electron beam lithography on the silver halide film substrate. Morphological characterization of the gratings shows that the period, the shape, and the relief depth in the gratings are mainly dependent on the number of lines per frame, the spot size, and the accelerating voltage of electron beam raster in the SEM. Optical absorption of the silver nanoparticle gratings provides a broad localized surface plasmon resonance peak in the visible region, whereas the intensity of the peaks depends on the number density of silver nanoparticles in the gratings. The maximum efficiency of ˜7.2% for first order diffraction is observed for the grating fabricated at 15 keV. The efficiency is peaking at 560 nm with ˜380 nm bandwidth. The measured profiles of the diffraction efficiency for the gratings are found in close agreement with the Raman-Nath diffraction theory. This technique provides a simple and efficient method for the fabrication of plasmonic nanoparticle grating structures with high diffraction efficiency having broad wavelength tuning.

  6. Development of the Technique for Fabricating Submicron Moiré Gratings on Metal Materials Using Focused Ion Beam Milling

    Institute of Scientific and Technical Information of China (English)

    DU Hua; XIE Hui-Min; GUO Zhi-Qiang; LUO Qiang; GU Chang-Zhi; QIANG Hai-Chang; RONG Li-Jian

    2007-01-01

    A focused gallium ion (Ga+) beam is used to fabricate micro/submicron spacing gratings on the surface of porous NiTi shape memory alloy (SMA). The crossing type of gratings with double-frequency (25001/mm and 50001/mm)using the focused ion beam (FIB) milling are successfully produced in a combination mode or superposition are obtained to study the micro-scale deformation of porous NiTi SMA. The grating fabrication technique is discussed in detail. The experimental results verify the feasibility of fabricating high frequency grating on metal surface using FIB milling.

  7. Advanced optic fabrication using ultrafast laser radiation

    Science.gov (United States)

    Taylor, Lauren L.; Qiao, Jun; Qiao, Jie

    2016-03-01

    Advanced fabrication and finishing techniques are desired for freeform optics and integrated photonics. Methods including grinding, polishing and magnetorheological finishing used for final figuring and polishing of such optics are time consuming, expensive, and may be unsuitable for complex surface features while common photonics fabrication techniques often limit devices to planar geometries. Laser processing has been investigated as an alternative method for optic forming, surface polishing, structure writing, and welding, as direct tuning of laser parameters and flexible beam delivery are advantageous for complex freeform or photonics elements and material-specific processing. Continuous wave and pulsed laser radiation down to the nanosecond regime have been implemented to achieve nanoscale surface finishes through localized material melting, but the temporal extent of the laser-material interaction often results in the formation of a sub-surface heat affected zone. The temporal brevity of ultrafast laser radiation can allow for the direct vaporization of rough surface asperities with minimal melting, offering the potential for smooth, final surface quality with negligible heat affected material. High intensities achieved in focused ultrafast laser radiation can easily induce phase changes in the bulk of materials for processing applications. We have experimentally tested the effectiveness of ultrafast laser radiation as an alternative laser source for surface processing of monocrystalline silicon. Simulation of material heating associated with ultrafast laser-material interaction has been performed and used to investigate optimized processing parameters including repetition rate. The parameter optimization process and results of experimental processing will be presented.

  8. Performance of astronomical beam combiner prototypes fabricated by hybrid sol-gel technology.

    Science.gov (United States)

    Ghasempour, Askari; Leite, A M P; Alexandre, D; Reynaud, F; Marques, P V S; Garcia, P J V; Moreira, P J

    2010-04-26

    Integrated optics coaxial two, three and four telescope beam combiners have been fabricated by hybrid sol-gel technology for astronomical applications. Temporal and spectral analyses of the output interferometric signal have been performed, and their results are in mutual good agreement. The results of the characterization method employed are cross-checked using contrast measurements obtained independently, demonstrating that the chromatic differential dispersion is the main contributer to contrast reduction. The mean visibility of the fabricated devices is always higher than 95 %, obtained using a source with spectral bandwidth of 50 nm. These results show the capability of hybrid sol-gel technology for fast prototyping of complex chip designs used in astronomical applications.

  9. High quality YBCO superconductive thin films fabricated by laser molecular beam epitaxy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    High quality YBa2Cu3O6+x (YBCO) superconductive thin films have been fabricated on the SrTiO3(100) substrate using laser molecular beam epitaxy (laser-MBE).The active oxygen source was used,which made the necessary ambient oxygen pressure be 2-3 orders lower than that in pulsed laser deposition (PLD).Tc0 is 85-87 K,and Jc~1.0×106 A/cm2.Atomic force microscopy (AFM) measurements show that no obvious particulates can be observed and the root mean square roughness is 7.8 nm.High stability DC superconducting quantum interference devices (DC-SQUID) was fabricated using this YBCO thin film.

  10. Design and Fabrication of the Beam Position Monitor for the PEFP Linac

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Hyeokjung; Kim, Hansung; Seol, Kyungtae; Ryu, Jinyeong; Jang, Jiho; Cho, Yongsub [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-08-15

    The beam position monitor (BPM) is an essential component for the PEFP 100-MeV linac's commissioning. A prototype stripline-type linac BPM was designed for this purpose. The electrode aperture is 20 mm in diameter, and the electrode is 25 mm long, so it can be installed between Drift Tube Linac (DTL)101 and DTL102, which is the shortest distance. One end of the electrode is connected to the Sub Miniature Type A (SMA) feed through for signal measurement, and the other end is terminated as a short. The signal amplitude of the fundamental component was calculated and compared with that of the second harmonic component. The designed BPM was fabricated and a low-power RF test was conducted. In this paper, the design, fabrication and low power test of the BPM for the PEFP linac are presented.

  11. DESIGN AND FABRICATION OF THE BEAM POSITION MONITOR FOR THE PEFP LINAC

    Directory of Open Access Journals (Sweden)

    HYEOK-JUNG KWON

    2013-08-01

    Full Text Available The beam position monitor (BPM is an essential component for the PEFP 100-MeV linac's commissioning. A prototype stripline-type linac BPM was designed for this purpose. The electrode aperture is 20 mm in diameter, and the electrode is 25 mm long, so it can be installed between Drift Tube Linac (DTL101 and DTL102, which is the shortest distance. One end of the electrode is connected to the Sub Miniature Type A (SMA feed through for signal measurement, and the other end is terminated as a short. The signal amplitude of the fundamental component was calculated and compared with that of the second harmonic component. The designed BPM was fabricated and a low-power RF test was conducted. In this paper, the design, fabrication and low power test of the BPM for the PEFP linac are presented.

  12. Fabrication of gradient material by electron beam smelting based on scanning track control

    Institute of Scientific and Technical Information of China (English)

    YANG Shanglei; XUE Xiaohuai; LOU Songnian; LU Fenggui

    2007-01-01

    A new electron beam (EB) control system was developed in a general vacuum EB machine by equipping it with an industrial control computer, programmable logic control (PLC), deflection coil, data acquisition card, power amplifier, etc. In this control system, the scanning track and energy distribution of the EB could be edited off-line,adjusted in real-time, and controlled on-line. Ti-Mo gradient material (GM) with high temperature resistance was fabri-cated using electron beam smelting (EBS) control. The smelting processes include three steps such as preheating,smelting, and homogenizing. The results show that GM pre-pared by using smelting technology has fine appearance, and has good integrated interface with Ti alloy. The Mo and Ti elements are gradual diversification in the interface of the gradient material. The microstructure near the Ti alloy base metal is α + β basket-waver grain, and the microstructure near GM is single phase of β solid solution.

  13. Design and Fabrication of the Suspended High-Q Spiral Inductors with X-Beams

    CERN Document Server

    Hsieh, M C; Fang, Y K; Lin, C S

    2008-01-01

    In this paper, deep sub-micron CMOS process compatible high Q on chip spiral inductors with air gap structure were designed and fabricated. In the design the electromagnetic were used for electrical-characteristics and maximum mechanical strength, respectively. The copper wires were capped with electroless Ni plating to prevent the copper from oxidizing. A Si3N4/ SiO2 X-beam was designed to increase the mechanical strength of the inductor in air gap. The enhancement of maximum mechanical strength of a spiral inductor with X-beams is more than 4500 times. Among these structures, the measured maximum quality factor (Q) of the suspending inductor and frequency at maximum Q are improved from 5.2 and 1.6GHz of conventional spiral inductor to 7.3 and 2.1 GHz, respectively.

  14. Femtosecond laser fabrication of birefringent directional couplers as polarization beam splitters in fused silica.

    Science.gov (United States)

    Fernandes, Luís A; Grenier, Jason R; Herman, Peter R; Aitchison, J Stewart; Marques, Paulo V S

    2011-06-20

    Integrated polarization beam splitters based on birefringent directional couplers are demonstrated. The devices are fabricated in bulk fused silica glass by femtosecond laser writing (300 fs, 150 nJ at 500 kHz, 522 nm). The birefringence was measured from the spectral splitting of the Bragg grating resonances associated with the vertically and horizontally polarized modes. Polarization splitting directional couplers were designed and demonstrated with 0.5 dB/cm propagation losses and -19 dB and -24 dB extinction ratios for the polarization splitting.

  15. Intrinsic Josephson effects in submicrometre Bi2212 mesas fabricated by using focused ion beam etching

    Energy Technology Data Exchange (ETDEWEB)

    Winkler, D.; Mros, N.; Tarte, E.J.; Yurgens, A.; Krasnov, V.M. [Department of Microelectronics and Nanoscience, Chalmers University of Technology and Goeteborg University, SE-412 96 Goeteborg (Sweden); Foord, D.T.; Booij, W.E.; Blamire, M.G. [IRC in Superconductivity, University of Cambridge, Madingley Road, Cambridge CB3 0HE (United Kingdom)

    1999-11-01

    We have investigated the current-voltage (I-V) characteristics of sub-{mu}m sized mesas made on the surface of Bi{sub 2}Sr{sub 2}CaCu{sub 2}O{sub 8} (Bi2212) single crystals. The mesas were fabricated using focused ion beam etching. The samples showed excellent I-V characteristics and their conductance-voltage (G-V) curves were measured from above the transition temperature down to 4.2 K. New ways of making annular mesas with diameters down to 0.5 {mu}m were also investigated. (author)

  16. Single Cell Element of Chalcogenide Random Access Memory Fabricated with the Focused Ion Beam Method

    Institute of Scientific and Technical Information of China (English)

    LIU Bo; SONG Zhi-Tang; FENG Song-Lin; CHEN Bomy

    2004-01-01

    A single cell element of chalcogenide random access memory was fabricated by using the focused ion beam method. The contact size between the Ge2Sb2 Te5 phase change film and the top electrode film is about 600nm (diameter) and the contact area is calculated to be 0.28pm2. The thickness of the phase change film is 83nm.The current-voltage characteristics of the cell element are studied using the home-made current-voltage tester in our laboratory. The minimum threshold current of about 0.6mA is obtained.

  17. Fabrication and validation of the prototype supporting system for the CLIC Two-Beam modules

    CERN Document Server

    Gazis, N; Griffet, S; Samoshkin, A

    2011-01-01

    The micron-precision RF structures are mounted and aligned on specially developed supporting girders, which provide stability and re-positioning. The supporting girders have stiffness and damping specifications imposed by stringent beam physics and RF requirements. In addition, several constraints, such as allocated space and weight limitation have to be taken into consideration. This paper describes different support concepts following various fabrication techniques and materials. Extensive qualification measurements have been performed on the first prototype units, and the main results are also reported.

  18. FABRICATION AND VALIDATION OF THE PROTOTYPE SUPPORTING SYSTEM FOR THE CLIC TWO-BEAM MODULES

    CERN Document Server

    Gazis, N; Griffet, S; Samoshkin, A

    2011-01-01

    The micron-precision RF structures are mounted and aligned on specially developed supporting girders, which provide stability and re-positioning. The supporting girders have stiffness and damping specifications imposed by stringent beam physics and RF requirements. In addition, several constraints, such as allocated space and weight limitation have to be taken into consideration. This paper describes different support concepts following various fabrication techniques and materials. Extensive qualification measurements have been performed on the first prototype units, and the main results are also reported.

  19. High speed e-beam lithography for gold nanoarray fabrication and use in nanotechnology

    Directory of Open Access Journals (Sweden)

    Jorge Trasobares

    2014-10-01

    Full Text Available E-beam lithography has been used for reliable and versatile fabrication of sub-15 nm single-crystal gold nanoarrays and led to convincing applications in nanotechnology. However, so far this technique was either too slow for centimeter to wafer-scale writing or fast enough with the so-called dot on the fly (DOTF technique but not optimized for sub-15 nm dots dimension. This prevents use of this technology for some applications and characterization techniques. Here, we show that the DOTF technique can be used without degradation in dots dimension. In addition, we propose two other techniques. The first one is an advanced conventional technique that goes five times faster than the conventional one. The second one relies on sequences defined before writing which enable versatility in e-beam patterns compared to the DOTF technique with same writing speed. By comparing the four different techniques, we evidence the limiting parameters for the writing speed. Wafer-scale fabrication of such arrays with 50 nm pitch allowed XPS analysis of a ferrocenylalkyl thiol self-assembled monolayer coated gold nanoarray.

  20. RC beams shear-strengthened with fabric-reinforced-cementitious-matrix (FRCM) composite

    Science.gov (United States)

    Loreto, Giovanni; Babaeidarabad, Saman; Leardini, Lorenzo; Nanni, Antonio

    2015-12-01

    The interest in retrofit/rehabilitation of existing concrete structures has increased due to degradation and/or introduction of more stringent design requirements. Among the externally-bonded strengthening systems fiber-reinforced polymers is the most widely known technology. Despite its effectiveness as a material system, the presence of an organic binder has some drawbacks that could be addressed by using in its place a cementitious binder as in fabric-reinforced cementitious matrix (FRCM) systems. The purpose of this paper is to evaluate the behavior of reinforced concrete (RC) beams strengthened in shear with U-wraps made of FRCM. An extensive experimental program was undertaken in order to understand and characterize this composite when used as a strengthening system. The laboratory results demonstrate the technical viability of FRCM for shear strengthening of RC beams. Based on the experimental and analytical results, FRCM increases shear strength but not proportionally to the number of fabric plies installed. On the other hand, FRCM failure modes are related with a high consistency to the amount of external reinforcement applied. Design considerations based on the algorithms proposed by ACI guidelines are also provided.

  1. Characterization of high-purity niobium structures fabricated using the electron beam melting process

    Science.gov (United States)

    Terrazas Najera, Cesar Adrian

    Additive Manufacturing (AM) refers to the varied set of technologies utilized for the fabrication of complex 3D components from digital data in a layer-by-layer fashion. The use of these technologies promises to revolutionize the manufacturing industry. The electron beam melting (EBM) process has been utilized for the fabrication of fully dense near-net-shape components from various metallic materials. This process, catalogued as a powder bed fusion technology, consists of the deposition of thin layers (50 - 120microm) of metallic powder particles which are fused by the use of a high energy electron beam and has been commercialized by Swedish company Arcam AB. Superconducting radio frequency (SRF) cavities are key components that are used in linear accelerators and other light sources for studies of elemental physics. Currently, cavity fabrication is done by employing different forming processes including deep-drawing and spinning. In both of the latter techniques, a feedstock high-purity niobium sheet with a thickness ranging from 3-4 mm is mechanically deformed and shaped into the desired geometry. In this manner, half cavities are formed that are later joined by electron beam welding (EBW). The welding step causes variability in the shape of the cavity and can also introduce impurities at the surface of the weld interface. The processing route and the purity of niobium are also of utmost importance since the presence of impurities such as inclusions or defects can be detrimental for the SRF properties of cavities. The focus of this research was the use of the EBM process in the manufacture of high purity niobium parts with potential SRF applications. Reactor grade niobium was plasma atomized and used as the precursor material for fabrication using EBM. An Arcam A2 system was utilized for the fabrication. The system had all internal components of the fabrication chamber replaced and was cleaned to prevent contamination of niobium powder. A mini-vat, developed at

  2. Fabrication of superconducting MgB2 nanostructures by an electron beam lithography-based technique

    Science.gov (United States)

    Portesi, C.; Borini, S.; Amato, G.; Monticone, E.

    2006-03-01

    In this work, we present the results obtained in fabrication and characterization of magnesium diboride nanowires realized by an electron beam lithography (EBL)-based method. For fabricating MgB2 thin films, an all in situ technique has been used, based on the coevaporation of B and Mg by means of an e-gun and a resistive heater, respectively. Since the high temperatures required for the fabrication of good quality MgB2 thin films do not allow the nanostructuring approach based on the lift-off technique, we structured the samples combining EBL, optical lithography, and Ar milling. In this way, reproducible nanowires 1 μm long have been obtained. To illustrate the impact of the MgB2 film processing on its superconducting properties, we measured the temperature dependence of the resistance on a nanowire and compared it to the original magnesium diboride film. The electrical properties of the films are not degraded as a consequence of the nanostructuring process, so that superconducting nanodevices may be obtained by this method.

  3. Integrated optical phased array based large angle beam steering system fabricated on silicon-on-insulator

    Science.gov (United States)

    Kwong, David N.; Zhang, Yang; Hosseini, Amir; Chen, Ray T.

    2011-01-01

    In this paper, we present a highly compact silicon nano-membrane based optical phased array fabricated using conventional CMOS processing on silicon-on-insulator that provides for over 10 degrees of beam steering in a silicon slab at λ=1.55μm using transverse-electrical polarized light. A low loss 1-to-12 multi-mode interference (MMI) optical beam splitter with high uniformity is used to provide inputs to the optical phased array. Using an unequally spaced waveguide array permits us to relax the half-wavelength spacing requirement for large angle beam steering, thereby avoiding the optical coupling between adjacent waveguides and reducing the side-lobe-level of the array radiation pattern. S-bend waveguides convert the equally spaced MMI output to the unequally spaced wave guide array, while passively equalizing the phases of each array element to compensate for the MMI output phase profile. Independently controllable thin film metal heaters are used to achieve phase shifting using the strong thermo-optic response of silicon. Heat-insulating air grooves minimize thermal crosstalk, while also achieving and low power consumption.

  4. Customizable in situ TEM devices fabricated in freestanding membranes by focused ion beam milling.

    Science.gov (United States)

    Lei, Anders; Petersen, Dirch Hjorth; Booth, Timothy John; Homann, Lasse Vinther; Kallesoe, Christian; Sukas, Ozlem Sardan; Gyrsting, Yvonne; Molhave, Kristian; Boggild, Peter

    2010-10-08

    Nano- and microelectromechanical structures for in situ operation in a transmission electron microscope (TEM) were fabricated with a turnaround time of 20 min and a resolution better than 100 nm. The structures are defined by focused ion beam (FIB) milling in 135 nm thin membranes of single crystalline silicon extending over the edge of a pre-fabricated silicon microchip. Four-terminal resistance measurements of FIB-defined nanowires showed at least two orders of magnitude increase in resistivity compared to bulk. We show that the initial high resistance is due to amorphization of silicon, and that current annealing recrystallizes the structure, causing the electrical properties to partly recover to the pristine bulk resistivity. In situ imaging of the annealing process revealed both continuous and abrupt changes in the crystal structure, accompanied by instant changes of the electrical conductivity. The membrane structures provide a simple way to design electron-transparent nanodevices with high local temperature gradients within the field of view of the TEM, allowing detailed studies of surface diffusion processes. We show two examples of heat-induced coarsening of gold on a narrow freestanding bridge, where local temperature gradients are controlled via the electrical current paths. The separation of device processing into a one-time batch-level fabrication of identical, generic membrane templates, and subsequent device-specific customization by FIB milling, provides unparalleled freedom in device layout combined with very short effective fabrication time. This approach significantly speeds up prototyping of nanodevices such as resonators, actuators, sensors and scanning probes with state-of-art resolution.

  5. Customizable in situ TEM devices fabricated in freestanding membranes by focused ion beam milling

    Energy Technology Data Exchange (ETDEWEB)

    Lei, Anders; Petersen, Dirch Hjorth; Booth, Timothy John; Homann, Lasse Vinther; Kallesoe, Christian; Sukas, Ozlem Sardan; Molhave, Kristian; Boggild, Peter [DTU Nanotech, Department of Nano- and Microtechnology, Technical University of Denmark, DK-2800 Kongens Lyngby (Denmark); Gyrsting, Yvonne, E-mail: Anders.Lei@nanotech.dtu.dk [DTU Danchip, National Center for Micro- and Nanofabrication, Technical University of Denmark, DK-2800 Kongens Lyngby (Denmark)

    2010-10-08

    Nano- and microelectromechanical structures for in situ operation in a transmission electron microscope (TEM) were fabricated with a turnaround time of 20 min and a resolution better than 100 nm. The structures are defined by focused ion beam (FIB) milling in 135 nm thin membranes of single crystalline silicon extending over the edge of a pre-fabricated silicon microchip. Four-terminal resistance measurements of FIB-defined nanowires showed at least two orders of magnitude increase in resistivity compared to bulk. We show that the initial high resistance is due to amorphization of silicon, and that current annealing recrystallizes the structure, causing the electrical properties to partly recover to the pristine bulk resistivity. In situ imaging of the annealing process revealed both continuous and abrupt changes in the crystal structure, accompanied by instant changes of the electrical conductivity. The membrane structures provide a simple way to design electron-transparent nanodevices with high local temperature gradients within the field of view of the TEM, allowing detailed studies of surface diffusion processes. We show two examples of heat-induced coarsening of gold on a narrow freestanding bridge, where local temperature gradients are controlled via the electrical current paths. The separation of device processing into a one-time batch-level fabrication of identical, generic membrane templates, and subsequent device-specific customization by FIB milling, provides unparalleled freedom in device layout combined with very short effective fabrication time. This approach significantly speeds up prototyping of nanodevices such as resonators, actuators, sensors and scanning probes with state-of-art resolution.

  6. E-beam lithography and optical near-field lithography: new prospects in fabrication of various grating structures

    Science.gov (United States)

    Kley, Ernst-Bernhard; Clausnitzer, Tina

    2003-12-01

    Today"s technologies available for the fabrication of micro structured optical elements are well developed for defined classes of structures. Techniques for very complex optical functions or for combinations of optical functions together with others are more or less in the level of research or labs. A promising approach for complex grating fabrication is the use of optical near field holography (NFH) and e-beam writing for unification of the advantages. The paper wants to show the potential of both techniques itself as well as the potential that arises from their teamwork. The paper demonstrates one and two dimensional gratings, chirped and unidirectional gratings fabricated by NFH using e-beam written masks. It shows also possibilities for the fabrication of gratings on binary, multilevel and continuous optical profiles.

  7. Design and Implementation of a Micron-Sized Electron Column Fabricated by Focused Ion Beam Milling

    CERN Document Server

    Wicki, Flavio; Escher, Conrad; Fink, Hans-Werner

    2015-01-01

    We have designed, fabricated and tested a micron-sized electron column with an overall length of about 700 microns comprising two electron lenses; a micro-lens with a minimal bore of 1 micron followed by a second lens with a bore of up to 50 microns in diameter to shape a coherent low-energy electron wave front. The design criteria follow the notion of scaling down source size, lens-dimensions and kinetic electron energy for minimizing spherical aberrations to ensure a parallel coherent electron wave front. All lens apertures have been milled employing a focused ion beam and could thus be precisely aligned within a tolerance of about 300 nm from the optical axis. Experimentally, the final column shapes a quasi-planar wave front with a minimal full divergence angle of 4 mrad and electron energies as low as 100 eV.

  8. Focused-ion-beam-assisted fabrication of polymer rolled-up microtubes

    Science.gov (United States)

    Luchnikov, V.; Stamm, M.; Akhmadaliev, Ch; Bischoff, L.; Schmidt, B.

    2006-08-01

    A focused ion beam (FIB) has been applied to the fabrication of polymer microtubes via the rolling-up technique from poly(4-vinyl pyridine)/polystyrene bilayer films deposited on the top of a sacrificial aluminum layer covering a silicon wafer. The bending forces in the film arise due to different swelling of the bilayer components in acidic water and lead to rolling of the film. The dimensions and position of the rolled-up tubes can be controlled by FIB milling (sputtering) of geometrically well-adjusted openings in the polymer films. This technique can be applied to the structuring of scrolled films formed from different materials without the use of lithographically patterned photoresists. The geometrical patterning of the tube interior can also be done by FIB irradiation.

  9. Design and Fabrication of Nanoscale IDTs Using Electron Beam Technology for High-Frequency SAW Devices

    Directory of Open Access Journals (Sweden)

    Wei-Che Shih

    2014-01-01

    Full Text Available High-frequency Rayleigh-mode surface acoustic wave (SAW devices were fabricated for 4G mobile telecommunications. The RF magnetron sputtering method was adopted to grow piezoelectric aluminum nitride (AlN thin films on the Si3N4/Si substrates. The influence of sputtering parameters on the crystalline characteristics of AlN thin films was investigated. The interdigital transducer electrodes (IDTs of aluminum (Al were then fabricated onto the AlN surfaces by using the electron beam (e-beam direct write lithography method to form the Al/AlN/Si3N4/Si structured SAW devices. The Al electrodes were adopted owing to its low resistivity, low cost, and low density of the material. For 4G applications in mobile telecommunications, the line widths of 937 nm, 750 nm, 562 nm, and 375 nm of IDTs were designed. Preferred orientation and crystalline properties of AlN thin films were determined by X-ray diffraction using a Siemens XRD-8 with CuKα radiation. Additionally, the cross-sectional images of AlN thin films were obtained by scanning electron microscope. Finally, the frequency responses of high-frequency SAW devices were measured using the E5071C network analyzer. The center frequencies of the high-frequency Rayleigh-mode SAW devices of 1.36 GHz, 1.81 GHz, 2.37 GHz, and 3.74 GHz are obtained. This study demonstrates that the proposed processing method significantly contributes to high-frequency SAW devices for wireless communications.

  10. Femtosecond laser fabrication of micro and nano-disks in single layer graphene using vortex Bessel beams

    Energy Technology Data Exchange (ETDEWEB)

    Wetzel, Benjamin, E-mail: benjamin.wetzel@femto-st.fr; Xie, Chen; Lacourt, Pierre-Ambroise; Dudley, John M.; Courvoisier, Francois [Département d' Optique P.M. Duffieux, Institut FEMTO-ST, UMR–6174 CNRS, Université de Franche-Comté, 25030 Besançon (France)

    2013-12-09

    We report the fabrication of micro and nano-disks in single layer chemical vapor deposition graphene on glass substrate using femtosecond laser ablation with vortex Bessel beams. The fabricated graphene disks with diameters ranging from 650 nm to 4 μm were characterized by spatially resolved micro-Raman spectroscopy. The variation of ablation threshold was investigated as a function of the number of pulses showing an incubation effect. A very high degree of size control of the fabricated graphene disks is enabled using a sequence of femtosecond pulses with different vortex orders.

  11. Biased Target Ion Beam Deposition and Nanoskiving for Fabricating NiTi Alloy Nanowires

    Science.gov (United States)

    Hou, Huilong; Horn, Mark W.; Hamilton, Reginald F.

    2016-12-01

    Nanoskiving is a novel nanofabrication technique to produce shape memory alloy nanowires. Our previous work was the first to successfully fabricate NiTi alloy nanowires using the top-down approach, which leverages thin film technology and ultramicrotomy for ultra-thin sectioning. For this work, we utilized biased target ion beam deposition technology to fabricate nanoscale (i.e., sub-micrometer) NiTi alloy thin films. In contrast to our previous work, rapid thermal annealing was employed for heat treatment, and the B2 austenite to R-phase martensitic transformation was confirmed using stress-temperature and diffraction measurements. The ultramicrotome was programmable and facilitated sectioning the films to produce nanowires with thickness-to-width ratios ranging from 4:1 to 16:1. Energy dispersive X-ray spectroscopy analysis confirmed the elemental Ni and Ti make-up of the wires. The findings exposed the nanowires exhibited a natural ribbon-like curvature, which depended on the thickness-to-width ratio. The results demonstrate nanoskiving is a potential nanofabrication technique for producing NiTi alloy nanowires that are continuous with an unprecedented length on the order of hundreds of micrometers.

  12. Fabrication of multilayer Laue lenses by a combination of pulsed laser deposition and focused ion beam.

    Science.gov (United States)

    Liese, Tobias; Radisch, Volker; Krebs, Hans-Ulrich

    2010-07-01

    X-ray diffractive techniques using Fresnel zone plate lenses of various forms are of great technical interest because of their ability to form images at very high spatial resolution, but the zone plates are unfortunately very hard to produce by lithography. Alternatively, multilayer Laue lenses (MLLs) and multilayer zone plates are used due to the higher and easily adjustable aspect ratio necessary for different wavelengths. In this paper, the fabrication of a MLL by a combination of pulsed laser deposition and focused ion beam machining is described. All steps of the production of a Ti/ZrO(2) microlens test structure with focal length of 220 microm (for a wavelength of 2.88 nm in the "water window" regime) are explained in detail. It is shown that this combination of two powerful techniques is very effective for the fabrication of MLL. All steps can be done in a very precise and controlled way without introducing damage to the grown multilayer structures.

  13. Designing coupled free-form surfaces.

    Science.gov (United States)

    Hicks, R Andrew; Croke, Christopher

    2010-10-01

    The problem of designing optical systems that contain free-form surfaces is a challenging one, even in the case of designing a single surface. Here we present a method for the coupled design of two free-form reflective surfaces that will have a prescribed distortion. On one hand, the method can be described using traditional vectors and matrices, which we do, but it is motivated by viewing the problem in the language of distributions from differential geometry and makes use of the exterior differential systems, which we relegate to an appendix. Example applications are given to the design of a mirror pair that increases the field of view of an observer, a similar mirror pair that also rotates the observer's view, and a pair of mirrors that give the observer a traditional panoramic strip view of the scene.

  14. Direct-Write Fabrication of Cellulose Nano-Structures via Focused Electron Beam Induced Nanosynthesis

    Science.gov (United States)

    Ganner, Thomas; Sattelkow, Jürgen; Rumpf, Bernhard; Eibinger, Manuel; Reishofer, David; Winkler, Robert; Nidetzky, Bernd; Spirk, Stefan; Plank, Harald

    2016-09-01

    In many areas of science and technology, patterned films and surfaces play a key role in engineering and development of advanced materials. Here, we introduce a new generic technique for the fabrication of polysaccharide nano-structures via focused electron beam induced conversion (FEBIC). For the proof of principle, organosoluble trimethylsilyl-cellulose (TMSC) thin films have been deposited by spin coating on SiO2 / Si and exposed to a nano-sized electron beam. It turns out that in the exposed areas an electron induced desilylation reaction takes place converting soluble TMSC to rather insoluble cellulose. After removal of the unexposed TMSC areas, structured cellulose patterns remain on the surface with FWHM line widths down to 70 nm. Systematic FEBIC parameter sweeps reveal a generally electron dose dependent behavior with three working regimes: incomplete conversion, ideal doses and over exposure. Direct (FT-IR) and indirect chemical analyses (enzymatic degradation) confirmed the cellulosic character of ideally converted areas. These investigations are complemented by a theoretical model which suggests a two-step reaction process by means of TMSC → cellulose and cellulose → non-cellulose material conversion in excellent agreement with experimental data. The extracted, individual reaction rates allowed the derivation of design rules for FEBIC parameters towards highest conversion efficiencies and highest lateral resolution.

  15. Efficient composite fabrication using electron-beam rapidly cured polymers engineered for several manufacturing processes

    Energy Technology Data Exchange (ETDEWEB)

    Walton, T.C. [Aeroplas Corp. International, Nashua, NH (United States); Crivello, J.V. [Rensselaer Polytechnic Inst., Troy, NY (United States). Dept. of Chemistry

    1995-10-01

    Low cost, efficiently processed ultra high specific strength and stiffness graphite fiber reinforced polymeric composite materials are of great interest to commercial transportation, construction and aerospace industries for use in various components with enhanced degrees of weight reduction, corrosion/erosion resistance and fatigue resistance. 10 MeV Electron Beam cure processing has been found to increase the cure rate by an order of magnitude over thermally cured systems yet provide less molded in stresses and high T{sub g}s. However, a limited range of resins are available which are easily processed with low shrinkage and with performance properties equal or exceeding those of state of the art toughened epoxies and BMI`s. The technology, introduced by an academia-industry partnership sparked by Langley Research Center utilizes a cost effective, rapid curing polymeric composite processing technique which effectively reduces the need for expensive tooling and energy inefficient autoclave processing and can cure the laminate in seconds (compared to hours for thermal curing) in ambient or sub-ambient conditions. The process is based on electron beam (E-Beam) curing of a new series of (65 to 1,000,000 cPs.) specially formulated resins that have been shown to exhibit excellent mechanical and physical properties once cured. Fabrication processes utilizing these specially formulated and newly commercialized resins, (e.g. including Vacuum Assist Resin Transfer molding (VARTM), vacuum bag prepreg layup, pultrusion and filament winding grades) are engineered to cure with low shrinkage, provide excellent mechanical properties, be processed solventless (environmentally friendly) and are inherently non toxic.

  16. Fabrication of novel three-dimensional photonic crystals using multi-beam interference lithography

    Science.gov (United States)

    Ramanan, Vinayak

    Optical Communications has seen an explosion in recent times with new types of devices and materials. In the last decade, considerable study has been devoted to the control of the optical properties of materials and guiding the propagation of light through the use of photonic crystals. Photonic crystals are materials with a periodic arrangement of dielectric medium in one, two or three dimensions, with periodicities on the order of the wavelength of the electromagnetic radiation in use. Photonic crystals exhibit photonic band gaps depending on their geometry and refractive index. Holographic lithography has been proven to be an attractive technique for the creation of large area, defect-free, three-dimensional photonic crystals. Structures with potential in photonic applications are fabricated in the photoresist SU-8, through concurrent exposure with four non-coplanar coherent beams of laser radiation. Polymer-air structures with face centered cubic symmetry are used as a template to create higher refractive index contrast photonic crystals by infilling using Atomic Layer Deposition and Chemical Vapor Deposition. These photonic crystals exhibit excellent optical properties with strong reflectance peaks at the calculated band gap frequencies. Two-photon polymerization is used to demonstrate the ability to create designed defect structures such as waveguides in silicon-air photonic crystals. Genetic algorithms are demonstrated as a technique to design an interference lithography experiment. A four-beam setup with beams originating in opposite hemispheres and linear polarizations is found to generate a structure with diamond symmetry and a large complete photonic band gap. Band gap studies on structures that possess both high band gap and high contrast are performed. The optical setup for a diamond structure utilizing two right-angled prisms is discussed and promising experimental results are presented.

  17. Sub-micrometre accurate free-form optics by three-dimensional printing on single-mode fibres.

    Science.gov (United States)

    Gissibl, Timo; Thiele, Simon; Herkommer, Alois; Giessen, Harald

    2016-06-24

    Micro-optics are widely used in numerous applications, such as beam shaping, collimation, focusing and imaging. We use femtosecond 3D printing to manufacture free-form micro-optical elements. Our method gives sub-micrometre accuracy so that direct manufacturing even on single-mode fibres is possible. We demonstrate the potential of our method by writing different collimation optics, toric lenses, free-form surfaces with polynomials of up to 10th order for intensity beam shaping, as well as chiral photonic crystals for circular polarization filtering, all aligned onto the core of the single-mode fibres. We determine the accuracy of our optics by analysing the output patterns as well as interferometrically characterizing the surfaces. We find excellent agreement with numerical calculations. 3D printing of microoptics can achieve sufficient performance that will allow for rapid prototyping and production of beam-shaping and imaging devices.

  18. Sub-micrometre accurate free-form optics by three-dimensional printing on single-mode fibres

    Science.gov (United States)

    Gissibl, Timo; Thiele, Simon; Herkommer, Alois; Giessen, Harald

    2016-06-01

    Micro-optics are widely used in numerous applications, such as beam shaping, collimation, focusing and imaging. We use femtosecond 3D printing to manufacture free-form micro-optical elements. Our method gives sub-micrometre accuracy so that direct manufacturing even on single-mode fibres is possible. We demonstrate the potential of our method by writing different collimation optics, toric lenses, free-form surfaces with polynomials of up to 10th order for intensity beam shaping, as well as chiral photonic crystals for circular polarization filtering, all aligned onto the core of the single-mode fibres. We determine the accuracy of our optics by analysing the output patterns as well as interferometrically characterizing the surfaces. We find excellent agreement with numerical calculations. 3D printing of microoptics can achieve sufficient performance that will allow for rapid prototyping and production of beam-shaping and imaging devices.

  19. FDTD analysis of photonic quasicrystals with different tiling geometries and fabrication by single beam computer-generated holography

    CERN Document Server

    Zito, G; Santamato, E; Marino, A; Tkachenko, V; Abbate, G

    2013-01-01

    Multiple-beam holography has been widely used for the realization of photonic quasicrystals with high rotational symmetries not achievable by the conventional periodic crystals. Accurate control of the properties of the interfering beams is necessary to provide photonic band-gap structures. Here we show, by FDTD simulations of the transmission spectra of 8-fold quasiperiodic structures, how the geometric tiling of the structure affects the presence and properties of the photonic band-gap for low refractive index contrasts. Hence, we show an interesting approach to the fabrication of photonic quasicrystals based on the use of a programmable Spatial Light Modulator encoding Computer-Generated Holograms, that permits an accurate control of the writing pattern with almost no limitations in the pattern design. Using this single-beam technique we fabricated quasiperiodic structures with high rotational symmetries and different geometries of the tiling, demonstrating the great versatility of our technique.

  20. High quality YBCO superconductive thin films fabricated by laser molecular beam epitaxy

    Institute of Scientific and Technical Information of China (English)

    CHEN; Fan

    2001-01-01

    [1]Hirata,K.,Yamamoto,K.,Iijinma,J.et al.,Tunneling measurements on superconductor/insulator/superconductor junctions using single-crystal YBa2Cu3O7-x thin films,Appl.Phys.Lett.,1990,56(7):683-685.[2]Kingston,J.J.,Wellstood,F.C.,Lerch,P.et al.,Multilayer YBa2Cu3Ox-SrTiO3-YBa2Cu3Ox films for insulating crossovers,Appl.Phys.Lett.,1990,56(2):189-191.[3]Grundler,D.,Krumme,J.P.,David,B.et al.,YBa2Cu3O7 ramp-type junctions and superconducting quantum interference devices with an ultra thin barrier of NdGaO3,Appl.Phys.Lett.,1994,65(14):1841-1843.[4]Yang Guozhen,Lu Huibin,Chen Zhenghao et al.,Laser molecular beam epitaxy system and its key technologies,Science in China (in Chinese),Ser.A,1998,28(3):260-265.[5]Wang Ning,Lu Huibin,Chen,W.Z.et al.,Morphology and microstructure of BaTiO3/SrTiO3 superlattices grown on SrTiO3 by laser molecular-beam epitaxy,Appl.Phys.Lett.,1999,75(22):3464-3466.[6]Chen Li-Chyng,Particulates generated by pulsed laser ablation,in Pulsed Laser Deposition of Thin Films (eds.Chrisey,D.B.,Hulber,G.K.),New York:John Wiley & Sons,Inc.,1994,167-198.[7]Wang,H.S.,Dietsche,W.,Eissler,D.et al.,Molecular beam epitaxial growth and structure properties of DyBa2Cu3O7-y,J.Crys.Growth,1993,126:565-577.[8]Kita,R.,Hase,T.,Itti,R.et al.,Synthesis of CuO films using mass-separated,low-energy O+ ion beams,Appl.Phys.Lett.,1992,60(21):2684-2685.[9]Lu Huibin,Zhou Yueliang,Yang Guozhen et al.,Active gas source for thin film preparation,Chinese Patent (in Chinese),1996,No.ZL 96219046.2.[10]Wang Jing,Chen Fan,Zhao Tong et al.,Fabrication of high stable DC-SQUIDS with L-MBE YBCO thin films,Chinese Journal of Low Temperature Physics (in Chinese),1999,21(1):13-16.

  1. Compensation strategy for machining optical freeform surfaces by the combined on- and off-machine measurement.

    Science.gov (United States)

    Zhang, Xiaodong; Zeng, Zhen; Liu, Xianlei; Fang, Fengzhou

    2015-09-21

    Freeform surface is promising to be the next generation optics, however it needs high form accuracy for excellent performance. The closed-loop of fabrication-measurement-compensation is necessary for the improvement of the form accuracy. It is difficult to do an off-machine measurement during the freeform machining because the remounting inaccuracy can result in significant form deviations. On the other side, on-machine measurement may hides the systematic errors of the machine because the measuring device is placed in situ on the machine. This study proposes a new compensation strategy based on the combination of on-machine and off-machine measurement. The freeform surface is measured in off-machine mode with nanometric accuracy, and the on-machine probe achieves accurate relative position between the workpiece and machine after remounting. The compensation cutting path is generated according to the calculated relative position and shape errors to avoid employing extra manual adjustment or highly accurate reference-feature fixture. Experimental results verified the effectiveness of the proposed method.

  2. A blu-ray laser diode based dual-beam interference lithography for fabrication of diffraction gratings for surface encoders

    Science.gov (United States)

    Zhu, Xiangwen; Li, Xinghui; Zhou, Qian; Wang, Xiaohao; Ni, Kai

    2016-11-01

    The paper presents a dual-beam interference lithography technology for fabrication of diffraction gratings for surface encoders by using cost-effective 405 nm blu-ray laser diodes. In this system, an amplitude division interferometer system is employed. A laser beam raying from a blu-ray laser diode is collimated and then divided into two beams by a beam splitter. These two beams are changed their propagation directions and interfere with each other. Generated interference fringes are exposed on the photoresist coated substrate. Grating line spacing d can be adjusted by changing the incident angle between these two beams. Grating width Wc that determines the measurement of the surface encoder is decided by the coherence length Lc of the laser diode and the grating line spacing d. Calculation and simulation were carried out to decide the grating width. Lc was experimentally obtained. A fabrication system was constructed to verify the feasibility of this technology. Diffraction gratings with a 2.5 micron line spacing and a 2.5 mm width was obtained.

  3. Smart freeform optics solution for an extremely thin direct-lit application

    Science.gov (United States)

    Leiner, Claude; Nemitz, Wolfgang; Schweitzer, Susanne; Wenzl, Franz P.; Kuna, Ladislav; Reil, Frank; Hartmann, Paul; Sommer, Christian

    2016-09-01

    Common direct-lit systems for general lighting applications are using LEDs as light sources, which are placed in a certain distance in a regularly arranged array. In order to achieve a homogenous light distribution a diffuser sheet has to be placed on the out-coupling side in a certain height above the LED array. The position of the diffuser sheet is strongly correlated to the distance between the LEDs and is responsible for the positional homogenization of the LED spots, while the rough side of the diffuser averages the angular light distribution. In order to maintain the uniformity of the luminance the distance of the LEDs compared to the height of the diffuser sheet placement (DHR ratio) is of relevance. DHR values of 1 are hardly achievable. To overcome this limitation additional optical elements like freeform lenses are necessary. In this contribution we discuss a smart design concept for an extremely flat direct-lit lighting system. It is characterized by an improved distance (LEDs) to height (diffuser sheet) ratio compared to diffuser sheet only-approaches and a smaller thickness compared to common freeform approaches. For this demand we designed very thin freeform lenses with a maximal height of 75 μm that allow to maintain a uniform illumination in a flat direct-lit backlight using an LEDarray with a comparably large distance between the individual LEDs. The concept emphasizes the use of maskless laser direct write lithography for the cost-effective fabrication of the thin freeform micro-lens array.

  4. Effect of Scanning Beam Profile to Fabricate Fused Fiber Tapers by CO_2 Laser Irradiation Method

    Institute of Scientific and Technical Information of China (English)

    Bayle; Fabien; Luo; Aiping; Marin; Emmanuel; Meunier; Jean-Pierre

    2003-01-01

    Beam uniformity is a crucial building block of CO2 experiments aimed at fusing and stretching optical fibers in a lossless manner. When the irradiation beam is expanded through a galvanometer mirror, ways to achieve beam uniformity are investigated.

  5. Effect of Scanning Beam Profile to Fabricate Fused Fiber Tapers by CO2 Laser Irradiation Method

    Institute of Scientific and Technical Information of China (English)

    Bayle Fabien; Luo Aiping; Marin Emmanuel; Meunier Jean-Pierre

    2003-01-01

    Beam uniformity is a crucial building block of CO2 experiments aimed at fusing and stretching optical fibers in a lossless manner. When the irradiation beam is expanded through a galvanometer mirror, ways to achieve beam uniformity are investigated.

  6. Electron beam melting of advanced materials and structures

    Science.gov (United States)

    Mahale, Tushar Ramkrishna

    Layered manufacturing has for long been used for the fabrication of non-functional parts using polymer-based processes. Developments in laser beam and electron beam welding technologies and their adoption to layered manufacturing has made it possible to fabricate high-density functional parts in metal irrespective of the level of complexity. The Electron Beam Melting (EBM) process by Arcam AB is one such layered manufacturing process that utilizes a focused electron beam to process metal powder, layer by layer, in a vacuum environment. Research conducted as part of this body of work looks into the development of both bulk materials in the form of metal alloys and ceramic metal-matrix composites as well as the development of tunable mechanical & thermal metamaterials. Simulation models to approximate electron beam melting were suggested using commercial finite element analysis packages. A framework was developed based on the finite difference method to simulate layered manufacturing using Arcam AB's electron beam melting process. The outputs from the simulation data could be used to better understand the local melting, grain evolution, composition and internal stresses within freeform-fabricated metal parts.

  7. Fabrication of superconducting nanowires from ultrathin MgB2 films via focused ion beam milling

    Directory of Open Access Journals (Sweden)

    Chen Zhang

    2015-02-01

    Full Text Available High quality superconducting nanowires were fabricated from ultrathin MgB2 films by a focused ion beam milling technique. The precursor MgB2 films in 10 nm thick were grown on MgO substrates by using a hybrid physical-chemical vapor deposition method. The nanowires, in widths of about 300-600 nm and lengths of 1 or 10 μm, showed high superconducting critical temperatures (Tc’s above 34 K and narrow superconducting transition widths (ΔTc’s of 1-3 K. The superconducting critical current density Jc of the nanowires was above 5 × 107 A/cm2 at 20 K. The high Tc, narrow ΔTc, and high Jc of the nanowires offered the possibility of making MgB2-based nano-devices such as hot-electron bolometers and superconducting nanowire single-photon detectors with high operating temperatures at 15-20 K.

  8. Individual Pd nanowire hydrogen sensors fabricated by electron-beam lithography

    Science.gov (United States)

    Jeon, Kye Jin; Lee, Jun Min; Lee, Eunsongyi; Lee, Wooyoung

    2009-04-01

    We report on the hydrogen gas (H2) sensing performance of lithographically patterned Pd nanowires as a function of the nanowire thickness and H2 concentration. A combination of electron-beam lithography and a lift-off process has been utilized to fabricate four-terminal devices based on individual Pd nanowires with width w = 300 nm, length l = 10 µm, and thickness t = 20-400 nm from continuous Pd films. The variation of the resistance and sensitivity at 20 000 ppm H2 of Pd nanowires was found to be much lager than at 10 000 ppm H2, which can be explained by an α-β phase transition occurring at 20 000 ppm H2. This is confirmed by the observation of hysteresis behavior in the resistance versus H2 concentration for Pd thin films. The response time was found to decrease with decreasing thickness regardless of H2 concentration due to a higher surface-to-volume ratio and a higher clamping effect. A single Pd nanowire with t = 100 nm was found to successfully detect H2 at a detection limit of 20 ppm. Our results suggest that lithographically patterned Pd nanowires can be used as hydrogen gas sensors to quantitatively detect H2 over a wide range of concentrations.

  9. Individual Pd nanowire hydrogen sensors fabricated by electron-beam lithography

    Energy Technology Data Exchange (ETDEWEB)

    Jeon, Kye Jin; Lee, Jun Min; Lee, Eunsongyi; Lee, Wooyoung [Department of Materials Science and Engineering, Yonsei University, 262 Seongsanno, Seodaemun-gu, Seoul 120-749 (Korea, Republic of)], E-mail: wooyoung@yonsei.ac.kr

    2009-04-01

    We report on the hydrogen gas (H{sub 2}) sensing performance of lithographically patterned Pd nanowires as a function of the nanowire thickness and H{sub 2} concentration. A combination of electron-beam lithography and a lift-off process has been utilized to fabricate four-terminal devices based on individual Pd nanowires with width w = 300 nm, length l = 10 {mu}m, and thickness t = 20-400 nm from continuous Pd films. The variation of the resistance and sensitivity at 20 000 ppm H{sub 2} of Pd nanowires was found to be much lager than at 10 000 ppm H{sub 2}, which can be explained by an {alpha}-{beta} phase transition occurring at 20 000 ppm H{sub 2}. This is confirmed by the observation of hysteresis behavior in the resistance versus H{sub 2} concentration for Pd thin films. The response time was found to decrease with decreasing thickness regardless of H{sub 2} concentration due to a higher surface-to-volume ratio and a higher clamping effect. A single Pd nanowire with t = 100 nm was found to successfully detect H{sub 2} at a detection limit of 20 ppm. Our results suggest that lithographically patterned Pd nanowires can be used as hydrogen gas sensors to quantitatively detect H{sub 2} over a wide range of concentrations.

  10. Individual Pd nanowire hydrogen sensors fabricated by electron-beam lithography.

    Science.gov (United States)

    Jeon, Kye Jin; Lee, Jun Min; Lee, Eunsongyi; Lee, Wooyoung

    2009-04-01

    We report on the hydrogen gas (H2) sensing performance of lithographically patterned Pd nanowires as a function of the nanowire thickness and H2 concentration. A combination of electron-beam lithography and a lift-off process has been utilized to fabricate four-terminal devices based on individual Pd nanowires with width w = 300 nm, length l = 10 microm, and thickness t = 20-400 nm from continuous Pd films. The variation of the resistance and sensitivity at 20 000 ppm H2 of Pd nanowires was found to be much lager than at 10 000 ppm H2, which can be explained by an alpha-beta phase transition occurring at 20 000 ppm H2. This is confirmed by the observation of hysteresis behavior in the resistance versus H2 concentration for Pd thin films. The response time was found to decrease with decreasing thickness regardless of H2 concentration due to a higher surface-to-volume ratio and a higher clamping effect. A single Pd nanowire with t = 100 nm was found to successfully detect H2 at a detection limit of 20 ppm. Our results suggest that lithographically patterned Pd nanowires can be used as hydrogen gas sensors to quantitatively detect H2 over a wide range of concentrations.

  11. Infrared waveguide fabrications with an E-beam evaporated chalcogenide glass film

    KAUST Repository

    Yang, Xiaoming

    2014-12-12

    Chalcogenide glasses have a variety of unique optical properties due to the intrinsic structural flexibility and bonds metastability. They are desirable materials for many applications, such as infrared communication sensors, holographic grating, optical imaging, and ultrafast nonlinear optic devices. Here, we introduce a novel electron-beam evaporation process to deposit the good quality arsenic trisulfide (As2S3) films and then the As2S3 films were used to fabricate the As2S3 waveguides with three approaches. The first method is photoresist lift-off. Because of the restriction of thermal budget of photoresist, the As2S3 film must be deposited at the room temperature. The second one is the silicon dioxide lift-off process on sapphire substrates, in which the As2S3 film could be evaporated at a high temperature (>180 °C) for better film quality. The third one is the plasma etching process with a metal protective thin layer in the pattern development process.

  12. Focused ion beam processing to fabricate ohmic contact electrodes on a bismuth nanowire for Hall measurements.

    Science.gov (United States)

    Murata, Masayuki; Hasegawa, Yasuhiro

    2013-09-26

    Ohmic contact electrodes for four-wire resistance and Hall measurements were fabricated on an individual single-crystal bismuth nanowire encapsulated in a cylindrical quartz template. Focused ion beam processing was utilized to expose the side surfaces of the bismuth nanowire in the template, and carbon and tungsten electrodes were deposited on the bismuth nanowire in situ to achieve electrical contacts. The temperature dependence of the four-wire resistance was successfully measured for the bismuth nanowire, and a difference between the resistivities of the two-wire and four-wire methods was observed. It was concluded that the two-wire method was unsuitable for estimation of the resistivity due to the influence of contact resistance, even if the magnitude of the bismuth nanowire resistance was greater than the kilo-ohm order. Furthermore, Hall measurement of a 4-μm-diameter bismuth microwire was also performed as a trial, and the evaluated temperature dependence of the carrier mobility was in agreement with that for bulk bismuth, which indicates that the carrier mobility was successfully measured using this technique. PACS: 81.07.Gf.

  13. Infrared waveguide fabrications with an E-beam evaporated chalcogenide glass film

    Science.gov (United States)

    Yang, X. M.; Zhang, Yaping; Syed, Ahad

    2015-04-01

    Chalcogenide glasses have a variety of unique optical properties due to the intrinsic structural flexibility and bonds metastability. They are desirable materials for many applications, such as infrared communication sensors, holographic grating, optical imaging, and ultrafast nonlinear optic devices. Here, we introduce a novel electron-beam evaporation process to deposit the good quality arsenic trisulfide (As2S3) films and then the As2S3 films were used to fabricate the As2S3 waveguides with three approaches. The first method is photoresist lift-off. Because of the restriction of thermal budget of photoresist, the As2S3 film must be deposited at the room temperature. The second one is the silicon dioxide lift-off process on sapphire substrates, in which the As2S3 film could be evaporated at a high temperature (>180 °C) for better film quality. The third one is the plasma etching process with a metal protective thin layer in the pattern development process.

  14. Fabrication of PEFC membrane based on perfluorinated polymer using quantum beam induced grafting technique

    Science.gov (United States)

    Oshima, Akihiro; Sato, Yukiko; Shiraki, Fumiya; Mitani, Naohiro; Fujii, Kazuki; Oshima, Yuji; Fujita, Hajime; Washio, Masakazu

    2011-02-01

    The performance of a polymer electrolyte fuel cell (PEFC) is affected by the interfacial property between the proton exchange membrane (PEM) and the electrodes. Thus, development of well-laminated membrane electrode assemblies (MEAs) has been carried out. The hybrid PEM, consisting of perfluoro-sulfonic acid (PFSA) ionomer and sulfonated polystyrene grafted tetrafluoroethylene-co-hexafluoropropylene (sulfonated PS-g-FEP) synthesized by the soft electron beam (soft-EB) induced grafting method, was fabricated by mixing sulfonated PS-g-FEP with PFSA ionomer, which is coated on the interface of the PEM and the electrodes. The obtained hybrid PEM was characterized in terms of water uptake, ion exchange capacity, polarization performance and electrochemical impedance. The ion exchange capacity (IEC) of the hybrid PEM was 1.0-1.2 meq/g. The polarization curve and electrochemical impedance of the hybrid PEM was analyzed. As a result, the ionic conductivity was 0.16 S/cm and is the highest in the tested PEMs. The maximum power density is about 1.0 W/cm 2 with low humidity (relative humidity RH: 16%), which is 1.5 times higher than that of commercially available Nafion ® 112.

  15. Fabrication of PEFC membrane based on perfluorinated polymer using quantum beam induced grafting technique

    Energy Technology Data Exchange (ETDEWEB)

    Oshima, Akihiro, E-mail: akoshima@sanken.osaka-u.ac.j [Institute of Scientific and Industrial Research (ISIR), Osaka University, 8-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Sato, Yukiko; Shiraki, Fumiya; Mitani, Naohiro; Fujii, Kazuki; Oshima, Yuji; Fujita, Hajime; Washio, Masakazu [Research Institute for Science and Engineering (RISE), Waseda University, 3-4-1 Okubo, Shinjuku 169-8555 (Japan)

    2011-02-15

    The performance of a polymer electrolyte fuel cell (PEFC) is affected by the interfacial property between the proton exchange membrane (PEM) and the electrodes. Thus, development of well-laminated membrane electrode assemblies (MEAs) has been carried out. The hybrid PEM, consisting of perfluoro-sulfonic acid (PFSA) ionomer and sulfonated polystyrene grafted tetrafluoroethylene-co-hexafluoropropylene (sulfonated PS-g-FEP) synthesized by the soft electron beam (soft-EB) induced grafting method, was fabricated by mixing sulfonated PS-g-FEP with PFSA ionomer, which is coated on the interface of the PEM and the electrodes. The obtained hybrid PEM was characterized in terms of water uptake, ion exchange capacity, polarization performance and electrochemical impedance. The ion exchange capacity (IEC) of the hybrid PEM was 1.0-1.2 meq/g. The polarization curve and electrochemical impedance of the hybrid PEM was analyzed. As a result, the ionic conductivity was 0.16 S/cm and is the highest in the tested PEMs. The maximum power density is about 1.0 W/cm{sup 2} with low humidity (relative humidity RH: 16%), which is 1.5 times higher than that of commercially available Nafion 112.

  16. Focused ion beam fabrication and IBIC characterization of a diamond detector with buried electrodes

    CERN Document Server

    Olivero, P; Jaksic, M; Pastuovic, Z; Picollo, F; Skukan, N; Vittone, E

    2016-01-01

    This paper reports on the fabrication and characterization of a high purity monocrystalline diamond detector with buried electrodes realized by the selective damage induced by a focused 6 MeV carbon ion beam scanned over a pattern defined at the micrometric scale. A suitable variable-thickness mask was deposited on the diamond surface in order to modulate the penetration depth of the ions and to shallow the damage profile toward the surface. After the irradiation, the sample was annealed at high temperature in order to promote the conversion to the graphitic phase of the end-of-range regions which experienced an ion-induced damage exceeding the damage threshold, while recovering the sub-threshold damaged regions to the highly resistive diamond phase. This process provided conductive graphitic electrodes embedded in the insulating diamond matrix; the presence of the variable-thickness mask made the terminations of the channels emerging at the diamond surface and available to be connected to an external electro...

  17. Fabrication of SiGe quantum devices by electron-beam induced damage

    Science.gov (United States)

    Ryan, Joseph M.; Broers, Alec N.; Paul, Douglas J.; Pepper, Michael; Whall, Terry E.; Fernández, Juan M.; Joyce, Bruce A.

    1997-01-01

    The effects of electron beam irradiation damage has been investigated in Si/SiGe heterostructures. The damage to SiGe two-dimensional hole gases (2DHGs) was measured as a function of accelerating voltage and electron dose. For 40 keV electrons at a dose of 2 Cm-2(typical PMMA resist values), the material properties were not significantly altered. For 100 keV and higher energy electrons, the irradiated material became more resistive at 300 K as the electron energies were increased. The material became highly resistive at low temperatures and froze out at between 20 and 30 K. The 2DHGs also became more resistive at 300 K when the irradiation dose was increased. A number of narrow channel devices were fabricated on high mobility SiGe two-dimensional electron gases (2DEGs) using the damage technique and gated using Schottky gates. Plateaux were observed in the conductance as a function of gate voltage. Random telegraph signals (RTSs) were observed from a 10μm-wide Hall bar irradiated with 300 keV electrons at a dose of105C m-2

  18. The Low Pressure Gas Effects on the Potency of AN Electron Beam on Ceramic Fabric Materials for Space Welding

    Science.gov (United States)

    Nunes, Arthur C.; Fragomeni, James M.

    2002-01-01

    This investigation was undertaken to evaluate if molten metal or electron beam impingement could damage or burn through the fabric of the astronauts extravehicular mobility unit (EMU) during electron beam welding exercises performed in space. An 8 kV electron beam with a current in the neighborhood of 100 mA from the Ukrainian space welding "Universal Hand Tool" burned holes in Nextel AF-62 ceramic cloth designed to withstand temperatures up to 1427°C. The burnthrough time was on the order of 8 s at standoff distances between UHT and cloth ranging from 6 to 24 in. At both closer (2 in) and farther (48 in) standoff distances, the potency of the beam against the cloth declined and the burnthrough time went up significantly. Prior to the test it had been expected that the beam would lay down a static charge on the cloth and be deflected without damaging the cloth. The burnthrough is thought to be an effect of partial transmission of beam power by a stream of positive ions generated by the high voltage electron beam from contaminant gas in the "vacuum" chamber. A rough quantitative theoretical computation appears to substantiate this possibility.

  19. Spiral phase plates with radial discontinuities for the generation of multiring orbital angular momentum beams: fabrication, characterization, and application

    Science.gov (United States)

    Ruffato, Gianluca; Massari, Michele; Carli, Marta; Romanato, Filippo

    2015-11-01

    A design of spiral phase plates for the generation of multiring beams carrying orbital angular momentum (OAM) is presented. Besides the usual helical profile, these phase plates present radial π-discontinuities in correspondence of the zeros of the associated Laguerre polynomials. Samples were fabricated by electron beam lithography over glass substrates coated with a polymethylmethacrylate resist layer. The optical response was analyzed and the purity of the generated beams was investigated in terms of Laguerre-Gaussian modes contributions. The far-field intensity pattern was compared with theoretical models and numerical simulations, while the expected phase features were confirmed by interferometric analysis with a Mach-Zehnder setup. The high quality of the output beams confirms the applicability of these phase plates for the generation of high-order OAM beams with nonzero radial index. An application consisting of the design of computer-generated holograms encoding information for light beams carrying phase singularities is presented and described. A numerical code based on an iterative Fourier transform algorithm has been developed for the computation of phase-only diffractive optical element for illumination under OAM beams. Numerical analysis and preliminary experimental results confirm the applicability of these devices as high-security optical elements for anticounterfeiting applications.

  20. Precision injection molding of freeform optics

    Science.gov (United States)

    Fang, Fengzhou; Zhang, Nan; Zhang, Xiaodong

    2016-08-01

    Precision injection molding is the most efficient mass production technology for manufacturing plastic optics. Applications of plastic optics in field of imaging, illumination, and concentration demonstrate a variety of complex surface forms, developing from conventional plano and spherical surfaces to aspheric and freeform surfaces. It requires high optical quality with high form accuracy and lower residual stresses, which challenges both optical tool inserts machining and precision injection molding process. The present paper reviews recent progress in mold tool machining and precision injection molding, with more emphasis on precision injection molding. The challenges and future development trend are also discussed.

  1. Fabrication of hydrophobic structures on coronary stent surface based on direct three-beam laser interference lithography

    Science.gov (United States)

    Gao, Long-yue; Zhou, Wei-qi; Wang, Yuan-bo; Wang, Si-qi; Bai, Chong; Li, Shi-ming; Liu, Bin; Wang, Jun-nan; Cui, Cheng-kun; Li, Yong-liang

    2016-05-01

    To solve the problems with coronary stent implantation, coronary artery stent surface was directly modified by three-beam laser interference lithography through imitating the water-repellent surface of lotus leaf, and uniform micro-nano structures with the controllable period were fabricated. The morphological properties and contact angle (CA) of the microstructure were measured by scanning electron microscope (SEM) and CA system. The water repellency of stent was also evaluated by the contact and then separation between the water drop and the stent. The results show that the close-packed concave structure with the period of about 12 μm can be fabricated on the stent surface with special parameters (incident angle of 3°, laser energy density of 2.2 J·cm-2 and exposure time of 80 s) by using the three-beam laser at 1 064 nm, and the structure has good water repellency with CA of 120°.

  2. Design and fabrication of hollow-core photonic crystal fibers for high power fast laser beam transportation and pulse compression

    Science.gov (United States)

    Wang, Y. Y.; Peng, Xiang; Alharbi, M.; Dutin, C. F.; Bradley, T. D.; Mielke, Michael; Booth, Timothy; Benabid, F.

    2012-03-01

    We report on recent design and fabrication of Kagome type hollow-core photonic crystal fiber (HC-PCF) for the purpose of high power fast laser beam transportation. The fabricated seven-cell three-ring hypocycloid-shaped large core fiber exhibits an up-to-date lowest attenuation (among all Kagome fibers) of 40dB/km over a broadband transmission centered at 1500nm. We show that the large core size, low attenuation, broadband transmission, single modedness, low dispersion and relatively low banding loss makes it an ideal host for high power laser beam transportation. By filling the fiber with helium gas, a 74μJ, 850fs and 40kHz repetition rate ultra-short pulse at 1550nm has been faithfully delivered with little propagation pulse distortion. Compression of a 105μJ laser pulse from 850fs to 300fs has been achieved by operating the fiber in ambient air.

  3. Arrays of holes fabricated by electron-beam lithography combined with image reversal process using nickel pulse reversal plating

    Science.gov (United States)

    Awad, Yousef; Lavallée, Eric; Lau, Kien Mun; Beauvais, Jacques; Drouin, Dominique; Cloutier, Melanie; Turcotte, David; Yang, Pan; Kelkar, Prasad

    2004-05-01

    A critical issue in fabricating arrays of holes is to achieve high-aspect-ratio structures. Formation of ordered arrays of nanoholes in silicon nitride was investigated by the use of ultrathin hard etch mask formed by nickel pulse reversal plating to invert the tonality of a dry e-beam resist patterned by e-beam lithography. Ni plating was carried out using a commercial plating solution based on nickel sulfamate salt without organic additives. Reactive ion etching using SF6/CH4 was found to be very effective for pattern transfer to silicon nitride. Holes array of 100 nm diam, 270 nm period, and 400 nm depth was fabricated on a 5×5 mm2 area. .

  4. Slit beam shaping method for femtosecond laser direct-write fabrication of symmetric waveguides in bulk glasses

    Science.gov (United States)

    Ams, Martin; Marshall, G. D.; Spence, D. J.; Withford, M. J.

    2005-07-01

    We report both theoretical and experimental results of a slit beam shaping configuration for fabricating photonic waveguides by use of femtosecond laser pulses. Most importantly we show the method supports focusing objectives with a long depth of field and allows the direct-writing of microstructures with circular cross-sections whilst employing a perpendicular writing scheme. We applied this technique to write low loss (0.39 dB/cm), single mode waveguides in phosphate glass.

  5. Focused-ion-beam-fabricated homogeneous acute-angled Au nanorods for surface-enhanced Raman scattering

    Science.gov (United States)

    Sivashanmugan, Kundan; Liao, Jiunn-Der; Haochih Liu, Bernard

    2015-05-01

    Well-ordered acute-angled Au nanorod (NR) arrays were fabricated using a focused ion beam (FIB) (fibAu_NR). The angle between the NRs and the substrate was tilted at 30-90°. A fibAu_NR with an angle of less than 90° significantly increased the effect of surface-enhanced Raman scattering, which was evaluated using low-concentration rose bengal (milk solution with good reproducibility.

  6. Detection and reconstruction of freeform sweeps

    KAUST Repository

    Barton, Michael

    2014-05-01

    We study the difficult problem of deciding if parts of a freeform surface can be generated, or approximately generated, by the motion of a planar profile through space. While this task is basic for understanding the geometry of shapes as well as highly relevant for manufacturing and building construction, previous approaches were confined to special cases like kinematic surfaces or "moulding" surfaces. The general case remained unsolved so far. We approach this problem by a combination of local and global methods: curve analysis with regard to "movability", curve comparison by common substring search in curvature plots, an exhaustive search through all planar cuts enhanced by quick rejection procedures, the ordering of candidate profiles and finally, global optimization. The main applications of our method are digital reconstruction of CAD models exhibiting sweep patches, and aiding in manufacturing freeform surfaces by pointing out those parts which can be approximated by sweeps. © 2014 The Author(s) Computer Graphics Forum © 2014 The Eurographics Association and John Wiley & Sons Ltd. Published by John Wiley & Sons Ltd.

  7. Strategy for a flexible and noncontact measuring process for freeforms

    Science.gov (United States)

    Beutler, Andreas

    2016-07-01

    The cylindrical coordinate measuring machine MarForm MFU200 can measure not only rotationally symmetric aspheric samples but also nonrotationally symmetric freeform surfaces. Applying both an optical and a tactile probe system, the measuring processes of the optical freeform surface and fiducials can be combined in a very flexible way. A strategy to measure freeforms including the determination of reference coordinate systems, the measuring process, and the analysis are discussed. In this process, fiducials defining a reference coordinate system are of fundamental importance. It is shown how different positions of fiducials can be measured.

  8. Fabrication of high sensitivity 3D nanoSQUIDs based on a focused ion beam sculpting technique

    Science.gov (United States)

    De Leo, Natascia; Fretto, Matteo; Lacquaniti, Vincenzo; Granata, Carmine; Vettoliere, Antonio

    2016-09-01

    In this paper a nanofabrication process, based on a focused ion beam (FIB) nanosculpting technique, for high sensitivity three-dimensional nanoscale superconducting quantum interference devices (nanoSQUIDs) is reported. The crucial steps of the fabrication process are described, as are some peculiar features of the superconductor-normal metal-insulator-superconductor (SNIS) Josephson junctions, which may useful for applications in cryocooler systems. This fabrication procedure is employed to fabricate sandwich nanojunctions and high sensitivity nanoSQUIDs. Specifically, the superconductive nanosensors have a rectangular loop of 1 × 0.2-0.4 μm2 interrupted by two square Nb/Al-AlO x /Nb SNIS Josephson junctions with side lengths of 0.3 μm. The characterization of a typical nanoSQUID has been carried out and a spectral density of magnetic flux noise as low as 0.8 μΦ0 Hz-1/2 has been measured.

  9. Magnetic-ion-doped silicon nanostructures fabricated by ion implantation and electron beam annealing

    Energy Technology Data Exchange (ETDEWEB)

    Fang, Fang, E-mail: v.fang@gns.cri.nz [National Isotope Centre, GNS Science, 30 Gracefield Road, Lower Hutt (New Zealand); Johnson, Peter B. [National Isotope Centre, GNS Science, 30 Gracefield Road, Lower Hutt (New Zealand); Kennedy, John; Markwitz, Andreas [National Isotope Centre, GNS Science, 30 Gracefield Road, Lower Hutt (New Zealand); The MacDiarmid Institute for Advanced Materials and Nanotechnology, Wellington (New Zealand)

    2013-07-15

    Magnetic-ion-doped Si nanostructures (nanowhiskers) were fabricated by a two-step process on Si (1 0 0) substrates. The substrates were implanted with 7 keV Fe{sup +} to a fluence (F) in the range 1 × 10{sup 13}–4 × 10{sup 15} Fe{sup +} cm{sup −2} prior to electron beam annealing (EBA) for 15 s at a maximum temperature, T, in the range 600–1100 °C. The two-step process was found to produce nanowhiskers at higher surface densities than those produced by applying EBA alone. With increase in Fe{sup +} fluence there is a striking increase in the surface density of the Si nanowhiskers, together with a decrease in the average height. For example, for T = 1000 °C, the density and average height are respectively 12 μm{sup −2} and 8.8 nm for F = 1 × 10{sup 13} Fe{sup +} cm{sup −2}, and 82 μm{sup −2} and 3.1 nm for F = 4 × 10{sup 15} Fe{sup +} cm{sup −2}. The results are compared with those from a three-step process in which the nanowhiskers are pre-formed in a prior EBA treatment. The two-step process is found to be superior for producing high densities with height distributions having lower fractional spreads. The mechanism of the nucleation and growth of nanowhiskers in the final EBA step is discussed. Selected results are presented to show the possibility of controlling the density and average height of Si nanowhiskers doped with magnetic ions for spin-dependent enhanced field emission.

  10. In Vitro and in Vivo Evaluation of Silicate-Coated Polyetheretherketone Fabricated by Electron Beam Evaporation.

    Science.gov (United States)

    Wen, Jin; Lu, Tao; Wang, Xiao; Xu, Lianyi; Wu, Qianju; Pan, Hongya; Wang, Donghui; Liu, Xuanyong; Jiang, Xinquan

    2016-06-01

    Intrinsic bioinertness severely hampers the application of polyetheretherketone (PEEK), although in the field of dentistry it is considered to be an ideal titanium substitute implanting material. In this study, a bioactive silicate coating was successfully introduced onto PEEK surface by using electron beam evaporation (EBE) technology to improve its bioactivity and osseointegration of PEEK. Through controlling the duration of EBE, the incorporated amounts of silicon (Si) could be exquisitely adjusted to obtain proper biofunctionality, as assessed by cell adhesion, proliferation, osteogenic gene expression, and protein detection. In vivo, the samples were then tested in a femur implantation model to assay osseointegration effects in ovariectomized (OVX) rats. Remarkable enhancement of adhesion, spreading, osteogenesis, and differentiation of bone marrow stem cells (rBMSCs-OVX) were noted on silicate-coated samples. In particular, the group that was processed for 5 min with EBE (EBE-5 min) showed the most improvements in ALP activity and osteogenic-related gene expression compared to the remaining groups. Better osseointegration of the group that was processed for 8 min with EBE (EBE-8 min) was observed in vivo, as indicated by micro-CT test, fluorescent labeling, and histological and histomorphometric analyses. Collectively, the outcomes of the above experiments demonstrate that the present work is a meaningful attempt to promote osseointegration under osteoporotic conditions with only Si element incorporated to PEEK surface by the application of EBE technique. To the best of our knowledge, this work is the first demonstration of tuning the surface properties of PEEK via the adoption of an EBE-fabricated silicate coating to address an osteoporotic problem both in vitro and in vivo.

  11. Large aperture freeform VIS telescope with smart alignment approach

    Science.gov (United States)

    Beier, Matthias; Fuhlrott, Wilko; Hartung, Johannes; Holota, Wolfgang; Gebhardt, Andreas; Risse, Stefan

    2016-07-01

    The development of smart alignment and integration strategies for imaging mirror systems to be used within astronomical instrumentation are especially important with regard to the increasing impact of non-rotationally symmetric optics. In the present work, well-known assembly approaches preferentially applied in the course of infrared instrumentation are transferred to visible applications and are verified during the integration of an anamorphic imaging telescope breadboard. The four mirror imaging system is based on a modular concept using mechanically fixed arrangements of each two freeform surfaces, generated by servo assisted diamond machining and corrected using Magnetorheological Finishing as a figuring and smoothing step. Surface testing include optical CGH interferometry as well as tactile profilometry and is conducted with respect to diamond milled fiducials at the mirror bodies. A strict compliance of surface referencing during all significant fabrication steps allow for an easy integration and direct measurement of the system's wave aberration after initial assembly. The achievable imaging performance, as well as influences of the tight tolerance budget and mid-spatial frequency errors, are discussed and experimentally evaluated.

  12. Design and Fabrication of a Free-Form Reciprocal Roof

    DEFF Research Database (Denmark)

    Parigi, Dario

    2015-01-01

    of relations between design parameters and a wide array of measurable performances. Due to the reciprocal structures geometric complexity, the shape generation process is handled using the Reciprocalizer, a software tool developed by the author that embeds in a computational environment the constructional...

  13. Design and Fabrication of a Free-Form Reciprocal Roof

    DEFF Research Database (Denmark)

    Parigi, Dario

    2015-01-01

    framework is the Performance Aided/Assisted Design (PAD) approach, which focuses on the increasing range of available performance analysis, optimization strategies, interfaces, tools, methodologies, and their ability to foster creativity by increasing designers' understanding of the complex network...... for creative work in architectural design ....

  14. Optical Fabrication and Metrology of Aspheric and Freeform Mirrors Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The requirement for cost effective manufacturing and metrology of large optical surfaces is instrumental for the success of future NASA programs such as LISA, WFIRST...

  15. Additive manufacturing for freeform mechatronics design: from concepts to applications

    NARCIS (Netherlands)

    Baars, G. van; Smeltink, J.; Werff, J. van der; Limpens, M.; Barink, M.; Berg, D. van den; Vreugd, J. de; Witvoet, G.; Galaktionov, O.S.

    2015-01-01

    This article presents developments of freeform mechatronics concepts, enabled by industrial Additive Manufacturing (AM), aiming at breakthroughs for precision engineering challenges such as lightweight, advanced thermal control, and integrated design. To assess potential impact in future application

  16. Geometric Modeling and Reasoning of Human-Centered Freeform Products

    CERN Document Server

    Wang, Charlie C L

    2013-01-01

    The recent trend in user-customized product design requires the shape of products to be automatically adjusted according to the human body’s shape, so that people will feel more comfortable when wearing these products.  Geometric approaches can be used to design the freeform shape of products worn by people, which can greatly improve the efficiency of design processes in various industries involving customized products (e.g., garment design, toy design, jewel design, shoe design, and design of medical devices, etc.). These products are usually composed of very complex geometric shapes (represented by free-form surfaces), and are not driven by a parameter table but a digital human model with free-form shapes or part of human bodies (e.g., wrist, foot, and head models).   Geometric Modeling and Reasoning of Human-Centered Freeform Products introduces the algorithms of human body reconstruction, freeform product modeling, constraining and reconstructing freeform products, and shape optimization for improving...

  17. Intelligent freeform manufacturing of complex organs.

    Science.gov (United States)

    Wang, Xiaohong

    2012-11-01

    Different from the existing tissue engineering strategies, rapid prototyping (RP) techniques aim to automatically produce complex organs directly from computer-aided design freeform models with high resolution and sophistication. Analogous to building a nuclear power plant, cell biology (especially, renewable stem cells), implantable biomaterials, tissue engineering, and single/double/four nozzle RP techniques currently enable researchers in the field to realize a part of the task of complex organ manufacturing. To achieve this multifaceted undertaking, a multi-nozzle rapid prototyping system which can simultaneously integrate an anti-suture vascular system, multiple cell types, and a cocktail of growth factors in a construct should be developed. This article reviews the pros and cons of the existing cell-laden RP techniques for complex organ manufacturing. It is hoped that with the comprehensive multidisciplinary efforts, the implants can virtually replace the functions of a solid internal organ, such as the liver, heart, and kidney.

  18. Properties of polylactide inks for solvent-cast printing of three-dimensional freeform microstructures.

    Science.gov (United States)

    Guo, Shuang-Zhuang; Heuzey, Marie-Claude; Therriault, Daniel

    2014-02-01

    Solvent-cast printing is a highly versatile microfabrication technique that can be used to construct various geometries such as filaments, towers, scaffolds, and freeform circular spirals by the robotic deposition of a polymer solution ink onto a moving stage. In this work, we have performed a comprehensive characterization of the solvent-cast printing process using polylactide (PLA) solutions by analyzing the flow behavior of the solutions, the solvent evaporation kinetics, and the effect of process-related parameters on the crystallization of the extruded filaments. Rotational rheometry at low to moderate shear rates showed a nearly Newtonian behavior of the PLA solutions, while capillary flow analysis based on process-related data indicated shear thinning at high shear rates. Solvent vaporization tests suggested that the internal diffusion of the solvent through the filaments controlled the solvent removal of the extrudates. Different kinds of three-dimensional (3D) structures including a layer-by-layer tower, nine-layer scaffold, and freeform spiral were fabricated, and a processing map was given to show the proper ranges of process-related parameters (i.e., polymer content, applied pressure, nozzle diameter, and robot velocity) for the different geometries. The results of differential scanning calorimetry revealed that slow solvent evaporation could increase the ability of PLA to complete its crystallization process during the filament drying stage. The method developed here offers a new perspective for manufacturing complex structures from polymer solutions and provides guidelines to optimize the various parameters for 3D geometry fabrication.

  19. Development of a beam builder for automatic fabrication of large composite space structures

    Science.gov (United States)

    Bodle, J. G.

    1979-01-01

    The composite material beam builder which will produce triangular beams from pre-consolidated graphite/glass/thermoplastic composite material through automated mechanical processes is presented, side member storage, feed and positioning, ultrasonic welding, and beam cutoff are formed. Each process lends itself to modular subsystem development. Initial development is concentrated on the key processes for roll forming and ultrasonic welding composite thermoplastic materials. The construction and test of an experimental roll forming machine and ultrasonic welding process control techniques are described.

  20. Sub-5 nm graphene nanopore fabrication by nitrogen ion etching induced by a low-energy electron beam.

    Science.gov (United States)

    Fox, Daniel S; Maguire, Pierce; Zhou, Yangbo; Rodenburg, Cornelia; O'Neill, Arlene; Coleman, Jonathan N; Zhang, Hongzhou

    2016-05-13

    A flexible and efficient method to fabricate nanopores in graphene has been developed. A focused, low-energy (5 keV) electron beam was used to locally activate etching of a graphene surface in a low pressure (0.3 Pa) N2 environment. Nanopores with sub-5 nm diameters were fabricated. The lattice structure of the graphene was observed to recover within 20 nm of the nanopore edge. Nanopore growth rates were investigated systematically. The effects of nitrogen pressure, electron beam dwell time and beam current were characterised in order to understand the etching mechanism and enable optimisation of the etching parameters. A model was developed which describes how the diffusion of ionised nitrogen affects the nanopore growth rate. Etching of other two-dimensional materials was attempted as demonstrated with MoS2. The lack of etching observed supports our model of a chemical reaction-based mechanism. The understanding of the etching mechanism will allow more materials to be etched by selection of an appropriate ion species.

  1. Testing the performance of freeform LED optics by gradient based measurement

    Science.gov (United States)

    Hilbig, David; Fleischmann, Friedrich; Henning, Thomas

    2016-08-01

    Light-emitting diodes (LED) increasingly replace conventional filaments in various illumination applications due to higher performance and efficiency. However, their common luminous intensity profiles do not match all requirements and need to be adapted using secondary beam shaping optics. Aside from reflectors, such optics are commonly realized by freeform optical components. More sophisticated tasks such as safety and security applications are covered by strict regulations and demand a well defined spatial distribution of the emitted light. Up to now, correct functionality is only verified at system level by determining the resulting radiation pattern with a photogoniometer after packaging the optic with the light source and the fixture. However, the correct functionality of the individual optical component is usually not verified and in a fail case, the actual error source cannot be identified. A new measurement method based on experimental ray tracing (ERT) is introduced that enables performance testing of beam shaping secondary optics at component level. Rays emerging from a virtual point source are traced through the device under test. The angle of the refracted ray is recorded as a function of the incident angle. In an additional step, the resulting radiation distribution is determined based on the energy conservation law. Measurement result of a freeform lens for marine application are presented as an example and compared to results from a photogoniometer.

  2. Fabrication of nano structures in thin membranes with focused ion beam technology

    NARCIS (Netherlands)

    Gadgil, V.J.; Tong, H.D.; Cesa, Y.; Bennink, M.L.

    2009-01-01

    In recent years, Focused Ion Beam (FIB) technology has emerged as an important tool for nanotechnology [V.J. Gadgil, F. Morrissey, Encyclopaedia of Nanoscience and Nanotechnology, vol. 1, American Science Publishers, ISBN: 1-58883-057-8, 2004, p101.]. In this paper, applications of focused ion beam

  3. Fiber microaxicons fabricated by a polishing technique for the generation of Bessel-like beams.

    Science.gov (United States)

    Grosjean, Thierry; Saleh, Said Sadat; Suarez, Miguel Angel; Ibrahim, Idriss Abdoulkader; Piquerey, Vincent; Charraut, Daniel; Sandoz, Patrick

    2007-11-20

    We report a simple method for generating microaxicons at the extremity of commercial optical fibers. The proposed solution, based on a polishing technique, can readily produce any desired microaxicon cone angle and is independent of the nature of the fiber. An optical study of microaxicon performance, in terms of confinement ability and length of the generated Bessel-like beams, is presented as a function of the microaxicon angle. This study, made possible by the experimental acquisition of the 3D light distribution of the Bessel-like beams, reveals the relationship between the Bessel-like beam confinement zone and the beam length. Finally, the effect of diffraction of the Bessel-like beams, induced by the limited lateral extent of the incident fiber mode, is studied and discussed.

  4. Characterization of channel waveguides and tunable microlasers in SU8 doped with rhodamine B fabricated using proton beam writing

    Energy Technology Data Exchange (ETDEWEB)

    Rao, S Venugopal [Advanced Centre of Research in High Energy Materials, University of Hyderabad, Hyderabad 500046 (India); Bettiol, A A; Watt, F [Centre for Ion Beam Applications, Department of Physics, National University of Singapore, 2 Science Drive 3, Singapore 117542 (Singapore)], E-mail: svrsp@uohyd.ernet.in, E-mail: phybaa@nus.edu.sg

    2008-10-07

    We present our results on the fabrication and characterization of buried channel waveguides and tunable microlasers in SU8 doped with rhodamine B achieved using direct writing with a 2.0 MeV proton beam. The channel waveguides, fabricated in single exposure, had an optical propagation loss of <0.5 dB cm{sup -1} at 532 nm measured using the scattering technique while the microlasers with dimensions of 250 x 250 {mu}m{sup 2} had a threshold of {approx}150 {mu}J mm{sup -2} when pumped with 532 nm nanosecond pulses. The emitted wavelength from the microlasers was tunable to an extent of {approx}15 nm with increasing pump intensity and different pumping angles. The advantages of such micro-photonic components for the realization of a lab-on-a-chip device are discussed briefly. (fast track communication)

  5. Water resistance and surface morphology of synthetic fabrics covered by polysiloxane/acrylate followed by electron beam irradiation

    CERN Document Server

    El-Naggar, A M; Mohammed, S S; Alam, E A

    2003-01-01

    Different synthetic fabrics were treated by electron beam surface coating with two formulations based on polydimethylsiloxane (PDMS) and polystyrene (PS) or poly(methyl methacrylate) (PMMA) oligomers. The water resistance properties were investigated in terms of the percentage of water repellency and absorption. Also, the surface coated fabrics were examined by scanning electron microscopy/microscope (SEM) connected to an energy dispersive X-ray (EDX) unit to determine the percentage atomic contents of elements. The results showed that the adhesion of the polysiloxane formulation to the surface depends largely on the kind of acrylate oligomer and textile fabric as indicated by the EDX analysis for silicon. In this regard, PDMS/PS formulation is more compatible with polyester and nylon-6 fabrics than PDMS/PMMA one. However, it was found that PDMS/PMMA formulation is more compatible with cotton/polyester blend than PDMS/PS. The SEM micrographs give further supports to the EDX analysis. On the basis of the perce...

  6. Detailed subsurface damage measurement and efficient damage-free fabrication of fused silica optics assisted by ion beam sputtering.

    Science.gov (United States)

    Liao, Wenlin; Dai, Yifan; Liu, Zongzheng; Xie, Xuhui; Nie, Xuqing; Xu, Mingjin

    2016-02-22

    Formation of subsurface damage has an inseparable relationship with microscopic material behaviors. In this work, our research results indicate that the formation process of subsurface damage often accompanies with the local densification effect of fused silica material, which seriously influences microscopic material properties. Interestingly, we find ion beam sputtering (IBS) is very sensitive to the local densification, and this microscopic phenomenon makes IBS as a promising technique for the detection of nanoscale subsurface damages. Additionally, to control the densification effect and subsurface damage during the fabrication of high-performance optical components, a combined polishing technology integrating chemical-mechanical polishing (CMP) and ion beam figuring (IBF) is proposed. With this combined technology, fused silica without subsurface damage is obtained through the final experimental investigation, which demonstrates the feasibility of our proposed method.

  7. Fabrication of micro-pin array with high aspect ratio on stainless steel using nanosecond laser beam machining

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Se Won [School of Mechanical and Aerospace Engineering, Seoul National University, Gwanak 599 Gwanak-ro, Gwanak-Gu, Seoul, 151-744 (Korea, Republic of); Shin, Hong Shik, E-mail: shinhs05@ut.ac.kr [Department of Energy System Engineering, Korea National University of Transportation, Chungju, Chungbuk, 380-702 (Korea, Republic of); Chu, Chong Nam [School of Mechanical and Aerospace Engineering, Seoul National University, Gwanak 599 Gwanak-ro, Gwanak-Gu, Seoul, 151-744 (Korea, Republic of)

    2013-01-01

    Highlights: Black-Right-Pointing-Pointer A high aspect ratio micro-pin array was fabricated by laser beam machining using the piling of a recast layer. Black-Right-Pointing-Pointer The recast layer could be piled due to the chromium oxide with high surface tension and viscosity of chromium oxide. Black-Right-Pointing-Pointer The machining characteristics for a high aspect ratio micro-pin array were investigated according to laser beam parameters. Black-Right-Pointing-Pointer Experiments for attaching force relative to the surface roughness of the subject plane were carried out. Black-Right-Pointing-Pointer The developed micro-pin array was successfully attached to vertical wall. - Abstract: In this paper, a micro-pin array with a high aspect ratio was fabricated on AISI 304 using laser beam ablation for attachment to a vertical wall. In recent times, there has been research in various fields, including robotics and bio-MEMS, regarding attachment to vertical walls, and micro-pin arrays may offer the best solution. For vertical wall attachment, the micro-pin should have a high aspect ratio, long length, and sharp tip. The recast layer could be piled due to the chromium oxide with high surface tension and viscosity of chromium oxide, and it composed the micro-pins with high aspect ratio. X-ray photoelectron spectroscopy (XPS) was used to identify the characteristics of the piled recast layer. The machining characteristics for a high aspect ratio micro-pin array were investigated according to laser beam machining parameters. In addition, experiments for attaching force relative to the surface roughness of the subject plane were carried out.

  8. Design and fabrication of soft x-ray photolithography experimental beam line at Beijing National Synchrotron Radiation Laboratory

    Science.gov (United States)

    Zhou, Changxin

    1991-08-01

    The synchrotron radiation (SR) soft x-ray photolithography experimental beam line (3B1 beam line) at Beijing National Synchrotron Radiation Laboratory, was completed and tested in June 1990. A soft x-ray photolithography experiment was successfully completed, and the width of linear etch on a silicon chip by the device with a 3B1 beam line is up to 0.5 micrometers . This SR soft x-ray photolithography experiment was done successfully for the first time in China. This paper describes the design of the beam line and the fabrication of the most important optical element--the cylindrical scanning mirror in the beam line. The 3B1 beam line consists of the shielding light plate with water-cooling, laser simulation light source system, 3-D adjustable scanning mirror, high pass-band filer (beryllium window), acoustic sensor, helium gas chamber, and vacuum system. The main specifications of the 3B1 beam line are as follows: spectral range 0.4-2 nm; horizontal acceptance angle 7.5 mrad; vertical acceptance angle 0.4 mrad; grazing incidence angle 1.5 deg; light spot size 35 nm X 12 nm; vacuum degree of the mirror box 5 X 10-10 torr (static). The cylindrical scanning mirror in grazing incidence is used in the beam line for photolithography to obtain uniform distributed intensity of illumination of the SR source in the vertical direction (Gaussian distribution) and sufficiently concentrated energy. It is made of aluminum alloy LD2 with a supersmooth optical surface. The curvature radius of the cylindrical surface is 527.5 mm; surface figure error is less than (lambda) /10; surface roughness is better than 1 nm RMS, and fold coating on the surface of the mirror under UHV of 109 torr. The laser simulation light source system is used for adjusting the optical system in the beam line instead of the SR source. The cylindrical mirror was polished supersmoothly using Al2O3 ultra micropower grinding material made in TOMAS in Japan on modified traditional machine tools, and surface

  9. Development of Focused Ion Beam technique for high speed steel 3D-SEM artefact fabrication

    DEFF Research Database (Denmark)

    Carli, Lorenzo; MacDonald, A. Nicole; De Chiffre, Leonardo

    2009-01-01

    The work describes preliminary manufacture by grinding, followed by machining on a Focused Ion Beam (FIB), of a high speed steel step artefact for 3D-SEM calibration. The FIB is coupled with a SEM in the so called dual beam instrument. The milling capabilities of FIB were checked from a qualitati...... point of view, using the dual beam SEM imaging, and quantitatively using a reference stylus instrument, to establish traceability. A triangular section having a depth of about 10 μm was machined, where the 50 μm curvature radius due to grinding was reduced to about 2 μm by FIB milling...

  10. APPARATUS FOR SURFACE TREATMENT OF FREE-FORM OBJECT BY LASER RADIATION

    Directory of Open Access Journals (Sweden)

    Y. V. Fedosov

    2017-01-01

    Full Text Available The paper proposes a new approach to the design of the technological equipment used for surface treatment of a free-form object by laser radiation. Design advantages and disadvantages of the similar laser cutting machine with beam focusing control are considered. We propose a new scheme that improves the optical characteristics of the device by reducing the number of reflections in the collimating system. The base for the proposed mechanism is XY table with numerical control. The driven element of the apparatus is the optical head with the ability to adjust the focal distance and the system of beam stabilization based on a modified Stewart platform. Laser radiation of the ultraviolet range is transmitted from the laser source through the optical fiber. A proposed solution is implemented in experimental device for selective polymer curing.

  11. Abaca/polyester nonwoven fabric functionalization for metal ion adsorbent synthesis via electron beam-induced emulsion grafting

    Science.gov (United States)

    Madrid, Jordan F.; Ueki, Yuji; Seko, Noriaki

    2013-09-01

    A metal ion adsorbent was developed from a nonwoven fabric trunk material composed of both natural and synthetic polymers. A pre-irradiation technique was used for emulsion grafting of glycidyl methacrylate (GMA) onto an electron beam irradiated abaca/polyester nonwoven fabric (APNWF). The dependence of degree of grafting (Dg), calculated from the weight of APNWF before and after grafting, on absorbed dose, reaction time and monomer concentration were evaluated. After 50 kGy irradiation with 2 MeV electron beam and subsequent 3 h reaction with an emulsion consisting of 5% GMA and 0.5% polyoxyethylene sorbitan monolaurate (Tween 20) surfactant in deionized water at 40 °C, a grafted APNWF with a Dg greater than 150% was obtained. The GMA-grafted APNWF was further modified by reaction with ethylenediamine (EDA) in isopropyl alcohol at 60 °C to introduce amine functional groups. After a 3 h reaction with 50% EDA, an amine group density of 2.7 mmole/gram adsorbent was achieved based from elemental analysis. Batch adsorption experiments were performed using Cu2+ and Ni2+ ions in aqueous solutions with initial pH of 5 at 30 °C. Results show that the adsorption capacity of the grafted adsorbent for Cu2+ is four times higher than Ni2+ ions.

  12. Fabrication of single TiO2 nanotube devices with Pt interconnections using electron- and ion-beam-assisted deposition

    Science.gov (United States)

    Lee, Mingun; Cha, Dongkyu; Huang, Jie; Ha, Min-Woo; Kim, Jiyoung

    2016-06-01

    Device fabrication using nanostructured materials, such as nanotubes, requires appropriate metal interconnections between nanotubes and electrical probing pads. Here, electron-beam-assisted deposition (EBAD) and ion-beam-assisted deposition (IBAD) techniques for fabrication of Pt interconnections for single TiO2 nanotube devices are investigated. IBAD conditions were optimized to reduce the leakage current as a result of Pt spreading. The resistivity of the IBAD-Pt was about three orders of magnitude less than that of the EBAD-Pt, due to low carbon concentration and Ga doping, as indicated by X-ray photoelectron spectroscopy analysis. The total resistances of single TiO2 nanotube devices with EBAD- or IBAD-Pt interconnections were 3.82 × 1010 and 4.76 × 108 Ω, respectively. When the resistivity of a single nanotube is low, the high series resistance of EBAD-Pt cannot be ignored. IBAD is a suitable method for nanotechnology applications, such as photocatalysis and biosensors.

  13. Fabrication and characterization of tunnel barriers in a multi-walled carbon nanotube formed by argon atom beam irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Tomizawa, H. [Advanced Device Laboratory, RIKEN, 2-1 Hirosawa, Wako, Saitama 351-0198 (Japan); Department of Applied Physics, Tokyo University of Science, 6-3-1 Niijuku, Katsushika-ku, Tokyo 125-8585 (Japan); Yamaguchi, T., E-mail: tyamag@riken.jp [Advanced Device Laboratory, RIKEN, 2-1 Hirosawa, Wako, Saitama 351-0198 (Japan); Akita, S. [Department of Physics and Electronics, Osaka Prefecture University, 1-1 Gakuen-cho, Nakaku, Sakai, Osaka 599-8531 (Japan); Ishibashi, K. [Advanced Device Laboratory, RIKEN, 2-1 Hirosawa, Wako, Saitama 351-0198 (Japan); Department of Applied Physics, Tokyo University of Science, 6-3-1 Niijuku, Katsushika-ku, Tokyo 125-8585 (Japan); RIKEN Center for Emergent Matter Science (CEMS), 2-1 Hirosawa, Wako, Saitama 351-0198 (Japan)

    2015-07-28

    We have evaluated tunnel barriers formed in multi-walled carbon nanotubes (MWNTs) by an Ar atom beam irradiation method and applied the technique to fabricate coupled double quantum dots. The two-terminal resistance of the individual MWNTs was increased owing to local damage caused by the Ar beam irradiation. The temperature dependence of the current through a single barrier suggested two different contributions to its Arrhenius plot, i.e., formed by direct tunneling through the barrier and by thermal activation over the barrier. The height of the formed barriers was estimated. The fabrication technique was used to produce coupled double quantum dots with serially formed triple barriers on a MWNT. The current measured at 1.5 K as a function of two side-gate voltages resulted in a honeycomb-like charge stability diagram, which confirmed the formation of the double dots. The characteristic parameters of the double quantum dots were calculated, and the feasibility of the technique is discussed.

  14. A novel raster-scanning method to fabricate ultra-fine cross-gratings for the generation of electron beam moiré fringe patterns

    Science.gov (United States)

    Lang, F. C.; Zhao, Y. R.; Xing, Y. M.; Liu, F.; Hou, X. H.; Zhu, J.; Li, J. J.; Yang, S. T.

    2016-11-01

    The resolution of the electron beam moiré method depends on the line frequency of the grating. Recently, more and more effort has been devoted to increase the frequency, and a novel method for producing high-resolution electron beam gratings is presented in this work. Cross-gratings with a frequency up to 14,832 lines/mm (67 nm pitch) were successfully fabricated using a common scanning electron microscope without a dedicated pattern generation system. The quality of the grating was high enough to produce high-quality moiré fringe patterns. In this method, the ultra-fine cross-grating can be fabricated only through one-directional scanning on the resist, which can improve the grating quality and significantly reduces the fabrication time. The number of control parameters for grating fabrication could be reduced to two compared to the six parameters required by conventional methods, which facilitates the use of the electron beam moiré method. The frequency of the fabricated grating is linearly proportional to the exposure magnification. Thus, the frequency of the grating can be accurately predetermined, and the null field can be easily obtained in the electron beam moiré method. The quality of the fabricated gratings was illustrated by the obtained micrographs and moiré fringe patterns. The full-field local strain near an induced crack was studied to verify the application potential of this method.

  15. Design, fabrication, and beam commissioning of a continuous-wave four-rod rf quadrupole

    Science.gov (United States)

    Yin, X. J.; Yuan, Y. J.; Xia, J. W.; He, Y.; Zhao, H. W.; Zhang, X. H.; Du, H.; Li, Z. S.; Li, X. N.; Jiang, P. Y.; Yang, Y. Q.; Ma, L. Z.; Wu, J. X.; Xu, Z.; Sun, L. T.; Zhang, W.; Zhang, X. Z.; Meng, J.; Zhou, Z. Z.; Yao, Q. G.; Cai, G. Z.; Lu, W.; Wang, H. N.; Chen, W. J.; Zhang, Y.; Xu, X. W.; Xie, W. J.; Lu, Y. R.; Zhu, K.; Liu, G.; Yan, X. Q.; Gao, S. L.; Wang, Z.; Chen, J. E.

    2016-01-01

    A new heavy-ion linac within a continuous-wave (CW) 4-rod radio-frequency quadrupole (RFQ) was designed and constructed as the injector for the separated-sector cyclotron (SSC) at the Heavy Ion Research Facility at Lanzhou (HIRFL). In this paper, we present the development of and the beam commissioning results for the 53.667 MHz CW RFQ. In the beam dynamics design, the transverse phase advance at zero current, σ0 ⊥ , is maintained at a relatively high level compared with the longitudinal phase advance (σ0 ∥ ) to avoid parametric resonance. A quasi-equipartitioning design strategy was applied to control the emittance growth and beam loss. The installation error of the electrodes was checked using a FARO 3D measurement arm during the manufacturing procedure. This method represents a new approach to measuring the position shifts of electrodes in a laboratory environment and provides information regarding the manufacturing quality. The experimental results of rf measurements exhibited general agreement with the simulation results obtained using CST code. During on-line beam testing of the RFQ, two kinds of ion beams (40Ar 8 + and 16O5+ ) were transported and accelerated to 142.8 keV /u , respectively. These results demonstrate that the SSC-Linac has made a significant progress. And the design scheme and technology experiences developed in this work can be applied to other future CW RFQs.

  16. FABRICATION AND REPAIR OF ION SOURCE COMPONENTS IN THE 80 keV NEUTRAL BEAM LINES FOR DIII-D

    Energy Technology Data Exchange (ETDEWEB)

    GRUNLOH,H.J; BUSATH,J.L; CALLIS,R.W; CHIU,H.K; DiMARTINO,M; HONG,R; KLASEN,R; MOELLER,C.P; ROBINSON,J.I; STRECKERT,H.H; TAO,R; TRESTER,P.W

    2003-10-01

    OAK-B135 After 8 years of operation, leaks began to develop in critical components of the ion sources of the 80 keV neutral beam lines in DIII-D. Operational adjustments were made that seemed to remedy the problems, but five years later leaks began occurring again, this time with greater frequency. Failures occurred in the stainless steel bellows and molybdenum rails of the grid rail modules as well as in the Langmuir probes. Failure analyses identified several root causes of the leaks and operational adjustments were again made to mitigate the problems, but the rash of failures depleted the program's supply of spare grid rail modules and probes and removed one of the ion sources from regular operation. Fifteen years after their original fabrication, the ion source components were no longer commercially available. In 2001, a program was initiated to fabricate new grid rail modules, including new molybdenum grid rails, bellows, and stainless steel grid rail holders, as well as new Langmuir probes. In parallel, components removed from service due to leaks were to be repaired with new rails and bellows and returned to service. An overview of the root causes of the service failures is offered, details of the repair processes are described, and a summary and evaluation of the fabrication procedures for the new molybdenum rails, grid modules, and Langmuir probes are given.

  17. A Comparison of Biocompatibility of a Titanium Alloy Fabricated by Electron Beam Melting and Selective Laser Melting

    Science.gov (United States)

    Wang, Hong; Zhao, Bingjing; Liu, Changkui; Wang, Chao; Tan, Xinying; Hu, Min

    2016-01-01

    Electron beam melting (EBM) and selective laser melting (SLM) are two advanced rapid prototyping manufacturing technologies capable of fabricating complex structures and geometric shapes from metallic materials using computer tomography (CT) and Computer-aided Design (CAD) data. Compared to traditional technologies used for metallic products, EBM and SLM alter the mechanical, physical and chemical properties, which are closely related to the biocompatibility of metallic products. In this study, we evaluate and compare the biocompatibility, including cytocompatibility, haemocompatibility, skin irritation and skin sensitivity of Ti6Al4V fabricated by EBM and SLM. The results were analysed using one-way ANOVA and Tukey’s multiple comparison test. Both the EBM and SLM Ti6Al4V exhibited good cytobiocompatibility. The haemolytic ratios of the SLM and EBM were 2.24% and 2.46%, respectively, which demonstrated good haemocompatibility. The EBM and SLM Ti6Al4V samples showed no dermal irritation when exposed to rabbits. In a delayed hypersensitivity test, no skin allergic reaction from the EBM or the SLM Ti6Al4V was observed in guinea pigs. Based on these results, Ti6Al4V fabricated by EBM and SLM were good cytobiocompatible, haemocompatible, non-irritant and non-sensitizing materials. Although the data for cell adhesion, proliferation, ALP activity and the haemolytic ratio was higher for the SLM group, there were no significant differences between the different manufacturing methods. PMID:27391895

  18. A Comparison of Biocompatibility of a Titanium Alloy Fabricated by Electron Beam Melting and Selective Laser Melting.

    Directory of Open Access Journals (Sweden)

    Hong Wang

    Full Text Available Electron beam melting (EBM and selective laser melting (SLM are two advanced rapid prototyping manufacturing technologies capable of fabricating complex structures and geometric shapes from metallic materials using computer tomography (CT and Computer-aided Design (CAD data. Compared to traditional technologies used for metallic products, EBM and SLM alter the mechanical, physical and chemical properties, which are closely related to the biocompatibility of metallic products. In this study, we evaluate and compare the biocompatibility, including cytocompatibility, haemocompatibility, skin irritation and skin sensitivity of Ti6Al4V fabricated by EBM and SLM. The results were analysed using one-way ANOVA and Tukey's multiple comparison test. Both the EBM and SLM Ti6Al4V exhibited good cytobiocompatibility. The haemolytic ratios of the SLM and EBM were 2.24% and 2.46%, respectively, which demonstrated good haemocompatibility. The EBM and SLM Ti6Al4V samples showed no dermal irritation when exposed to rabbits. In a delayed hypersensitivity test, no skin allergic reaction from the EBM or the SLM Ti6Al4V was observed in guinea pigs. Based on these results, Ti6Al4V fabricated by EBM and SLM were good cytobiocompatible, haemocompatible, non-irritant and non-sensitizing materials. Although the data for cell adhesion, proliferation, ALP activity and the haemolytic ratio was higher for the SLM group, there were no significant differences between the different manufacturing methods.

  19. A Comparison of Biocompatibility of a Titanium Alloy Fabricated by Electron Beam Melting and Selective Laser Melting.

    Science.gov (United States)

    Wang, Hong; Zhao, Bingjing; Liu, Changkui; Wang, Chao; Tan, Xinying; Hu, Min

    2016-01-01

    Electron beam melting (EBM) and selective laser melting (SLM) are two advanced rapid prototyping manufacturing technologies capable of fabricating complex structures and geometric shapes from metallic materials using computer tomography (CT) and Computer-aided Design (CAD) data. Compared to traditional technologies used for metallic products, EBM and SLM alter the mechanical, physical and chemical properties, which are closely related to the biocompatibility of metallic products. In this study, we evaluate and compare the biocompatibility, including cytocompatibility, haemocompatibility, skin irritation and skin sensitivity of Ti6Al4V fabricated by EBM and SLM. The results were analysed using one-way ANOVA and Tukey's multiple comparison test. Both the EBM and SLM Ti6Al4V exhibited good cytobiocompatibility. The haemolytic ratios of the SLM and EBM were 2.24% and 2.46%, respectively, which demonstrated good haemocompatibility. The EBM and SLM Ti6Al4V samples showed no dermal irritation when exposed to rabbits. In a delayed hypersensitivity test, no skin allergic reaction from the EBM or the SLM Ti6Al4V was observed in guinea pigs. Based on these results, Ti6Al4V fabricated by EBM and SLM were good cytobiocompatible, haemocompatible, non-irritant and non-sensitizing materials. Although the data for cell adhesion, proliferation, ALP activity and the haemolytic ratio was higher for the SLM group, there were no significant differences between the different manufacturing methods.

  20. Charging suppression in focused-ion beam fabrication of visible subwavelength dielectric grating reflector using electron conducting polymer

    KAUST Repository

    Alias, Mohd Sharizal

    2015-08-19

    Nanoscale periodic patterning on insulating materials using focused-ion beam (FIB) is challenging because of charging effect, which causes pattern distortion and resolution degradation. In this paper, the authors used a charging suppression scheme using electron conducting polymer for the implementation of FIB patterned dielectric subwavelength grating (SWG) reflector. Prior to the FIB patterning, the authors numerically designed the optimal structure and the fabrication tolerance for all grating parameters (period, grating thickness, fill-factor, and low refractive index layer thickness) using the rigorous-coupled wave analysis computation. Then, the authors performed the FIB patterning on the dielectric SWG reflector spin-coated with electron conducting polymer for the anticharging purpose. They also performed similar patterning using thin conductive film anticharging scheme (30 nm Cr coating) for comparison. Their results show that the electron conducting polymer anticharging scheme effectively suppressing the charging effect during the FIB patterning of dielectric SWG reflector. The fabricated grating exhibited nanoscale precision, high uniformity and contrast, constant patterning, and complied with fabrication tolerance for all grating parameters across the entire patterned area. Utilization of electron conducting polymer leads to a simpler anticharging scheme with high precision and uniformity for FIB patterning on insulator materials.

  1. On the magnetic properties of iron nanostructures fabricated via focused electron beam induced deposition and autocatalytic growth processes

    Science.gov (United States)

    Tu, F.; Drost, M.; Vollnhals, F.; Späth, A.; Carrasco, E.; Fink, R. H.; Marbach, H.

    2016-09-01

    We employ Electron beam induced deposition (EBID) in combination with autocatalytic growth (AG) processes to fabricate magnetic nanostructures with controllable shapes and thicknesses. Following this route, different Fe deposits were prepared on silicon nitride membranes under ultra-high vacuum conditions and studied by scanning electron microscopy (SEM) and scanning transmission x-ray microspectroscopy (STXM). The originally deposited Fe nanostructures are composed of pure iron, especially when fabricated via autocatalytic growth processes. Quantitative near-edge x-ray absorption fine structure (NEXAFS) spectroscopy was employed to derive information on the thickness dependent composition. X-ray magnetic circular dichroism (XMCD) in STXM was used to derive the magnetic properties of the EBID prepared structures. STXM and XMCD analysis evinces the existence of a thin iron oxide layer at the deposit-vacuum interface, which is formed during exposure to ambient conditions. We were able to extract magnetic hysteresis loops for individual deposits from XMCD micrographs with varying external magnetic field. Within the investigated thickness range (2-16 nm), the magnetic coercivity, as evaluated from the width of the hysteresis loops, increases with deposit thickness and reaches a maximum value of ˜160 Oe at around 10 nm. In summary, we present a viable technique to fabricate ferromagnetic nanostructures in a controllable way and gain detailed insight into their chemical and magnetic properties.

  2. A one-dimensional ion beam figuring system for x-ray mirror fabrication.

    Science.gov (United States)

    Idir, Mourad; Huang, Lei; Bouet, Nathalie; Kaznatcheev, Konstantine; Vescovi, Matthew; Lauer, Ken; Conley, Ray; Rennie, Kent; Kahn, Jim; Nethery, Richard; Zhou, Lin

    2015-10-01

    We report on the development of a one-dimensional Ion Beam Figuring (IBF) system for x-ray mirror polishing. Ion beam figuring provides a highly deterministic method for the final precision figuring of optical components with advantages over conventional methods. The system is based on a state of the art sputtering deposition system outfitted with a gridded radio frequency inductive coupled plasma ion beam source equipped with ion optics and dedicated slit developed specifically for this application. The production of an IBF system able to produce an elongated removal function rather than circular is presented in this paper, where we describe in detail the technical aspect and present the first obtained results.

  3. A one-dimensional ion beam figuring system for x-ray mirror fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Idir, Mourad; Huang, Lei; Bouet, Nathalie; Kaznatcheev, Konstantine; Vescovi, Matthew; Lauer, Ken; Conley, Ray; Rennie, Kent; Kahn, Jim; Nethery, Richard; Zhou, Lin

    2015-10-01

    We report on the development of a one-dimensional Ion Beam Figuring (IBF) system for x-ray mirror polishing. Ion beam figuring provides a highly deterministic method for the final precision figuring of optical components with advantages over conventional methods. The system is based on a state of the art sputtering deposition system outfitted with a gridded radio frequency inductive coupled plasma ion beam source equipped with ion optics and dedicated slit developed specifically for this application. The production of an IBF system able to produce an elongated removal function rather than circular is presented in this paper, where we describe in detail the technical aspect and present the first obtained results. (C) 2015 AIP Publishing LLC.

  4. Fabrication of micro-prominences on PTFE surface using proton beam writing

    Energy Technology Data Exchange (ETDEWEB)

    Kitamura, Akane, E-mail: ogawa.akane@jaea.go.jp [Department of Advanced Radiation Technology, Takasaki Advanced Radiation Research Institute, Japan Atomic Energy Agency, 1233 Watanuki-Machi, Takasaki, Gunma 370-1292 (Japan); Satoh, Takahiro; Koka, Masashi [Department of Advanced Radiation Technology, Takasaki Advanced Radiation Research Institute, Japan Atomic Energy Agency, 1233 Watanuki-Machi, Takasaki, Gunma 370-1292 (Japan); Kobayashi, Tomohiro [Advanced Science Institute, RIKEN, 2-1 Hirosawa, Wako-shi, Saitama 350-0198 (Japan); Kamiya, Tomihiro [Department of Advanced Radiation Technology, Takasaki Advanced Radiation Research Institute, Japan Atomic Energy Agency, 1233 Watanuki-Machi, Takasaki, Gunma 370-1292 (Japan)

    2013-07-01

    Polytetrafluoroethylene (PTFE) is a typical fluoropolymer and it has several desirable technological properties such as electrical insulation, solid lubrication etc. However, the conventional microstructuring methods have not been well applied to PTFE due to its chemical inertness. Some effective micromachining using synchrotron radiation or ion beam irradiation has been reported. In this study, we create micro-prominences by raising the original surface using proton beam writing (PBW) without chemical etching. A conical prominence was formed by spiral drawing from the center with a 3 MeV proton beam. The body was porous, and the bulk PTFE below the prominence changed to fragmented structures. With decreasing writing speed, the prominence became taller but the height peaked. The prominence gradually reduced in size after the speed reached the optimum value. We expect that these porous projections with high aspect ratio will be versatile in medical fields and microelectromechanical systems (MEMS) technology.

  5. A one-dimensional ion beam figuring system for x-ray mirror fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Idir, Mourad, E-mail: midir@bnl.gov; Huang, Lei; Bouet, Nathalie; Kaznatcheev, Konstantine; Vescovi, Matthew; Lauer, Ken [NSLS-II, Brookhaven National Laboratory, P.O. Box 5000, Upton, New York 11973 (United States); Conley, Ray [Advanced Photon Source, Argonne National Laboratory, Argonne, Illinois 60439 (United States); Rennie, Kent; Kahn, Jim; Nethery, Richard [Kaufman & Robinson, Inc., 1330 Blue Spruce Drive, Fort Collins, Colorado 80524 (United States); Zhou, Lin [College of Mechatronics and Automation, National University of Defense Technology, 109 Deya Road, Changsha, Hunan 410073 (China); Hu’nan Key Laboratory of Ultra-precision Machining Technology, Changsha, Hunan 410073 (China)

    2015-10-15

    We report on the development of a one-dimensional Ion Beam Figuring (IBF) system for x-ray mirror polishing. Ion beam figuring provides a highly deterministic method for the final precision figuring of optical components with advantages over conventional methods. The system is based on a state of the art sputtering deposition system outfitted with a gridded radio frequency inductive coupled plasma ion beam source equipped with ion optics and dedicated slit developed specifically for this application. The production of an IBF system able to produce an elongated removal function rather than circular is presented in this paper, where we describe in detail the technical aspect and present the first obtained results.

  6. Design, fabrication and testing of elliptical crystal bender for the EXAFS beam-line at INDUS-II synchrotron source

    Indian Academy of Sciences (India)

    N C Das; S N Jha; D Bhattacharyya; A K Poswal; A K Sinha; V K Mishra

    2004-10-01

    An extended X-ray absorption fine structure (EXAFS) beam-line for X-ray absorption studies using energy dispersive geometry and position sensitive detector is being developed for the INDUS-II synchrotron source. The optical design of the beam-line has been completed based on the working principle that a single crystal bent in the shape of an ellipse by a crystal bender would act as a dispersing as well as focusing element. The heart of the beam-line is the crystal bender which has been designed on the basis of the principle of four-point bending and has been fabricated indigenously. The crystal bender is capable of producing pre-defined elliptical curvature on a crystal surface by applying different couples at the two-ends of the crystal which has variable width along its length. The focusing property of the crystal bender has been tested using a laser source and has been compared with the theoretically simulated results.

  7. Customizable in situ TEM devices fabricated in freestanding membranes by focused ion beam milling

    DEFF Research Database (Denmark)

    Lei, Anders; Petersen, Dirch Hjorth; Booth, Tim

    2010-01-01

    crystalline silicon extending over the edge of a pre-fabricated silicon microchip. Four-terminal resistance measurements of FIB-defined nanowires showed at least two orders of magnitude increase in resistivity compared to bulk. We show that the initial high resistance is due to amorphization of silicon...

  8. Three-dimensional Nanostructures Fabricated by Ion-Beam-Induced Deposition

    NARCIS (Netherlands)

    Chen, P.

    2010-01-01

    The direct writing technology known as ion-beam-induced deposition (IBID) has been attracting attention mainly because of its high degree of flexibility of locally prototyping three-dimensional (3D) nanostructures. These high-resolution nanostructures have various research applications. However, no

  9. Sensitivity Jump of Micro Accelerometer Induced by Micro-fabrication Defects of Micro Folded Beams

    Directory of Open Access Journals (Sweden)

    Zhou Wu

    2016-08-01

    Full Text Available The abnormal phenomenon occurring in sensor calibration is an obstacle to product development but a useful guideline to product improvement. The sensitivity jump of micro accelerometers in the calibrating process is recognized as an important abnormal behavior and investigated in this paper. The characteristics of jumping output in the centrifuge test are theoretically and experimentally analyzed and their underlying mechanism is found to be related to the varied stiffness of supporting beam induced by the convex defect on it. The convex defect is normally formed by the lithography deviation and/or etching error and can result in a jumping stiffness of folded microbeams and further influence the sensitivity when a part of the bending beams is stopped from moving by two surfaces contacting. The jumping level depends on the location of convex and has nothing to do with the contacting properties of beam and defects. Then the location of defect is predicted by theoretical model and simulation and verified by the observation of micro structures under microscopy. The results indicate that the tested micro accelerometer has its defect on the beam with a distance of about 290μm from the border of proof mass block.

  10. Controlled fabrication of advanced functional structures on the nanoscale by means of electron beam-induced processing

    Science.gov (United States)

    Schmidt, Sebastian W.; Foucher, Johann; Penzkofer, Christian; Irmer, Bernd

    2013-05-01

    The controlled deposition of materials by means of electron beam induced processing (EBIP) is a well-established patterning method, which allows for the fabrication of nanostructures with high spatial resolution in a highly precise and flexible manner. Applications range from the production of ultrathin coatings and nanoscaled conductivity probes to super sharp atomic force microscopy (AFM) tips, to name but a few. The latter are typically deposited at the very end of silicon or silicon-nitride tips, which are fabricated with MEMS technologies. EBIP therefore provides the unique ability to converge MEMS to NEMS in a highly controllable way, and thus represents an encouraging opportunity to refine or even develop further MEMS-based features with advanced functionality and applicability. In this paper, we will present and discuss exemplary application solutions, where we successfully applied EBIP to overcome dimensional and/or functional limitations. We therefore show the fabrication stability and accuracy of "T-like-shaped" AFM tips made from high density, diamond-like carbon (HDC/DLC) for the investigation of undercut structures on the base of CDR30-EBD tips. Such aggressive CD-AFM tip dimensions are mandatory to fulfill ITRS requirements for the inspection of sub-28nm nodes, but are unattainable with state-of-art Si-based MEMS technologies today. In addition to that, we demonstrate the ability of EBIP to realize field enhancement in sensor applications and the fabrication of cold field emitters (CFE). For example: applying the EBIP approach allows for the production of CFEs, which are characterized by considerably enhanced imaging resolution compared to standard thermal field emitters and stable operation properties at room temperature without the need for periodic cathode flashing - unlike typical CFEs. Based on these examples, we outline the strong capabilities of the EBIP approach to further downscale functional structures in order to meet future demands in the

  11. Structural optimization of free-form reciprocal structures

    DEFF Research Database (Denmark)

    Parigi, Dario

    2014-01-01

    This paper presents an optimization algorithm for the design of structurally efficient free-form reciprocal structures. Because of the geometric complexity of reciprocal structures, only a few structural studies have been carried out so far, and we have a limited knowledge of the relation between...... geometry and structural behaviour in reciprocal structures. This study takes advantage of the preceding work carried by the author on the Reciprocalizer, a software tool for the generation of reciprocal geometries. The Reciprocalizer has been included into a structural optimization algorithm...... for the generation of structurally efficient free-form reciprocal structures....

  12. Free-form smearing for bottomonium and B meson spectroscopy

    CERN Document Server

    Wurtz, Mark; Woloshyn, R M

    2015-01-01

    To obtain high-quality results from lattice QCD, it is important to use operators that produce good signals for the quantities of interest. Free-form smearing is a powerful tool that helps to accomplish that goal. The present work introduces a new implementation of free-form smearing that maintains its usefulness and reduces its computational time dramatically. Applications to the mass spectrum of $B$, $B_s$, $B_c$ and bottomonium mesons show the effectiveness of the method. Results are compared with other lattice QCD studies and with experimental data where available. The present work includes the first lattice QCD exploration for some of these mesons.

  13. Adaptive laser beam forming for laser shock micro-forming for 3D MEMS devices fabrication

    Science.gov (United States)

    Zou, Ran; Wang, Shuliang; Wang, Mohan; Li, Shuo; Huang, Sheng; Lin, Yankun; Chen, Kevin P.

    2016-07-01

    Laser shock micro-forming is a non-thermal laser forming method that use laser-induced shockwave to modify surface properties and to adjust shapes and geometry of work pieces. In this paper, we present an adaptive optical technique to engineer spatial profiles of the laser beam to exert precision control on the laser shock forming process for free-standing MEMS structures. Using a spatial light modulator, on-target laser energy profiles are engineered to control shape, size, and deformation magnitude, which has led to significant improvement of the laser shock processing outcome at micrometer scales. The results presented in this paper show that the adaptive-optics laser beam forming is an effective method to improve both quality and throughput of the laser forming process at micrometer scales.

  14. Highly energetic nonequilibrium microstructure fabricated by ion beam manipulation in the Ag-Pd system

    CERN Document Server

    Li, Z C

    2003-01-01

    An artificial ordered layered structure of high energy was obtained by a form of ion beam manipulation, namely interface-assisted ion beam mixing, of appropriately designed nano-sized Ag-Pd multilayered films, in which the interfacial free energy elevated the Ag-Pd multilayered films to near to the corresponding highly energetic state. Diffraction analysis suggested that the ordered layered structure consisted of two overlapped face-centred-cubic lattices with lattice constants smaller than those of both pure Ag and pure Pd. The growth mechanism was also discussed in terms of a dynamic atomic collision, followed by a relaxation lasting for an extremely short time, involved in the irradiation process.

  15. Porous γ-TiAl Structures Fabricated by Electron Beam Melting Process

    Directory of Open Access Journals (Sweden)

    Ashfaq Mohammad

    2016-01-01

    Full Text Available Porous metal structures have many benefits over fully dense structures for use in bio-implants. The designs of porous structures can be made more sophisticated by altering their pore volume and strut orientation. Porous structures made from biocompatible materials such as titanium and its alloys can be produced using electron-beam melting, and recent reports have shown the biocompatibility of titanium aluminide (γ-TiAl. In the present work, we produced porous γ-TiAl structures by electron-beam melting, incorporating varying pore volumes. To achieve this, the individual pore dimensions were kept constant, and only the strut thickness was altered. Thus, for the highest pore volume of ~77%, the struts had to be as thin as half a millimeter. To accomplish such fine struts, we used various beam currents and scan strategies. Microscopy showed that selecting a proper scan strategy was most important in producing these fine struts. Microcomputed tomography revealed no major gaps in the struts, and the fine struts displayed compressive stiffness similar to that of natural bone. The characteristics of these highly-porous structures suggest their promise for use in bio-implants.

  16. High Growth Rate Metal-Organic Molecular Beam Epitaxy for the Fabrication of GaAs Space Solar Cells

    Science.gov (United States)

    Freundlich, A.; Newman, F.; Monier, C.; Street, S.; Dargan, P.; Levy, M.

    2005-01-01

    In this work it is shown that high quality GaAs photovoltaic devices can be produced by Molecular Beam Epitaxy (MBE) with growth rates comparable to metal-organic chemical vapor deposition (MOCVD) through the subsitution of group III solid sources by metal-organic compounds. The influence the III/V flux-ratio and growth temperatures in maintaining a two dimensional layer by layer growth mode and achieving high growth rates with low residual background impurities is investigated. Finally subsequent to the study of the optimization of n- and p doping of such high growth rate epilayers, results from a preliminary attempt in the fabrication of GaAs photovoltaic devices such as tunnel diodes and solar cells using the proposed high growth rate approach are reported.

  17. Fabrication of NIL templates and diffractive optical elements using the new Vistec SB4050 VSB e-beam writer

    Science.gov (United States)

    Butschke, Joerg; Irmscher, Mathias; Koepernik, Corinna; Martens, Stephan; Sailer, Holger; Schnabel, Bernd

    2015-03-01

    Targeting mass production of nanostructures, nanoimprint lithography (NIL) is one of the most cost-effective ways to do so. One of the most critical topics is the pattern quality of the imprint master template. Therefore the new Vistec SB4050 VSB e-beam writer has been evaluated regarding its capability for state-of-the-art NIL template and DOE making. Equipped with a new air bearing stage the tool can expose a wide variety of substrates including large and heavy ones. For 9035 substrates a placement accuracy of 9nm (3sigma) as well as an overlay accuracy of 7nm (3sigma) with a mean error below 2nm has been achieved. Targeting for minimum feature size, a resolution below 30nm has been achieved for both, dense lines and holes pattern even using CAR. In addition, 3D structuring capability has been proved by applying GenISys' Layout Beamer calibrated for an appropriate negative tone resist. Further investigation has been done on shot count optimization regarding circular holes respective pillars. Using a feature size dependent segmentation, writing time reduction could be achieved keeping the original feature shape. Besides screening of typical tool parameter an application driven evaluation has been done by fabricating different type of templates based on silicon and quartz. 2D and 3D features have been realized. Furthermore holograms have been fabricated and proved for their performance by optical measurements.

  18. Fabrication of GeSn-multiple quantum wells by overgrowth of Sn on Ge by using molecular beam epitaxy

    Science.gov (United States)

    Oliveira, F.; Fischer, I. A.; Benedetti, A.; Zaumseil, P.; Cerqueira, M. F.; Vasilevskiy, M. I.; Stefanov, S.; Chiussi, S.; Schulze, J.

    2015-12-01

    We report on the fabrication and structural characterization of epitaxially grown ultra-thin layers of Sn on Ge virtual substrates (Si buffer layer overgrown by a 50 nm thick Ge epilayer followed by an annealing step). Samples with 1 to 5 monolayers of Sn on Ge virtual substrates were grown using solid source molecular beam epitaxy and characterized by atomic force microscopy. We determined the critical thickness at which the transition from two-dimensional to three-dimensional growth occurs. This transition is due to the large lattice mismatch between Ge and Sn (≈14.7%). By depositing Ge on top of Sn layers, which have thicknesses at or just below the critical thickness, we were able to fabricate ultra-narrow GeSn multi-quantum-well structures that are fully embedded in Ge. We report results on samples with one and ten GeSn wells separated by 5 and 10 nm thick Ge spacer layers that were characterized by high resolution transmission electron microscopy and X-ray diffraction. We discuss the structure and material intermixing observed in the samples.

  19. Fabrication of GeSn-multiple quantum wells by overgrowth of Sn on Ge by using molecular beam epitaxy

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, F. [Institute for Semiconductor Engineering, University of Stuttgart, 70569 Stuttgart (Germany); Centre of Physics, University of Minho, Campus de Gualtar, 4710-057 Braga (Portugal); Fischer, I. A.; Schulze, J. [Institute for Semiconductor Engineering, University of Stuttgart, 70569 Stuttgart (Germany); Benedetti, A. [CACTI, Univ. de Vigo, Campus Universitario Lagoas Marcosende 15, Vigo (Spain); Zaumseil, P. [IHP GmbH, Innovations for High Performance Microelectronics, Leibniz-Institut für innovative Mikroelektronik, Im Technologiepark 25, 15236 Frankfurt (Oder) (Germany); Cerqueira, M. F.; Vasilevskiy, M. I. [Centre of Physics, University of Minho, Campus de Gualtar, 4710-057 Braga (Portugal); Stefanov, S.; Chiussi, S. [Dpto. Fisica Aplicada, Univ. de Vigo, Rua Maxwell s/n, Campus Universitario Lagoas Marcosende, Vigo (Spain)

    2015-12-28

    We report on the fabrication and structural characterization of epitaxially grown ultra-thin layers of Sn on Ge virtual substrates (Si buffer layer overgrown by a 50 nm thick Ge epilayer followed by an annealing step). Samples with 1 to 5 monolayers of Sn on Ge virtual substrates were grown using solid source molecular beam epitaxy and characterized by atomic force microscopy. We determined the critical thickness at which the transition from two-dimensional to three-dimensional growth occurs. This transition is due to the large lattice mismatch between Ge and Sn (≈14.7%). By depositing Ge on top of Sn layers, which have thicknesses at or just below the critical thickness, we were able to fabricate ultra-narrow GeSn multi-quantum-well structures that are fully embedded in Ge. We report results on samples with one and ten GeSn wells separated by 5 and 10 nm thick Ge spacer layers that were characterized by high resolution transmission electron microscopy and X-ray diffraction. We discuss the structure and material intermixing observed in the samples.

  20. Freeform surface grinding and polishing by CCOS based on industrial robot

    Science.gov (United States)

    Liu, HaiTao; Wan, YongJian; Zeng, ZhiGe; Xu, LiChao; Zhao, HongShen; Fang, Kai

    2016-10-01

    The grinding and polishing of freeform surface by using Computer Controlled Optical Surfacing (CCOS) technology are discussed. Instead of using Computer Numeric Control (CNC) machine, a 6-axises industrial robot TX200 from Stäubli Co. Ltd. is used as the motion platform. In order to perform the movement that CCOS technology needs, the coordinate system of the robot in processing is reviewed and the offline programming method for robot is presented. The material removal experiments during grinding and polishing process on the robotic CCOS platform are been carried out. A rectangular toroid surface workpiece and a circular off-axis parabolic surface workpiece are being fabricated on the robotic CCOS platform, and the latest results will be discussed here.

  1. Beam propagation modeling of modified volume Fresnel zone plates fabricated by femtosecond laser direct writing.

    Science.gov (United States)

    Srisungsitthisunti, Pornsak; Ersoy, Okan K; Xu, Xianfan

    2009-01-01

    Light diffraction by volume Fresnel zone plates (VFZPs) is simulated by the Hankel transform beam propagation method (Hankel BPM). The method utilizes circularly symmetric geometry and small step propagation to calculate the diffracted wave fields by VFZP layers. It is shown that fast and accurate diffraction results can be obtained with the Hankel BPM. The results show an excellent agreement with the scalar diffraction theory and the experimental results. The numerical method allows more comprehensive studies of the VFZP parameters to achieve higher diffraction efficiency.

  2. Niobium nano-SQUIDs based on sub-micron tunnel junction fabricated by three-dimensional Focused Ion Beam sculpting

    Science.gov (United States)

    Fretto, M.; Enrico, E.; De Leo, N.; Boarino, L.; Lacquaniti, V.; Granata, C.; Russo, R.; Vettoliere, A.

    2014-05-01

    A three dimensional nano-SQUID (Superconducting Quantum Interference Device) has been realized in a vertical configuration (with the loop in the same plane of Josephson Tunneling Junctions, JTJs). The loop area is 0.25 μm2 corresponding to a modulation period of about 5 mT, the square JTJs have a side length of 0.3 μm. Josephson junction's fabrication is carried out combining optical lithography to pattern trilayer and three dimensional (3D) Focused Ion Beam (FIB) sculpting technique to define the junctions' and the loop's areas. Two different ion etching processes were performed, perpendicular and parallel to the multilayer, resulting in a precise 3D structure. Finally, a standard anodization was performed to eliminate the unstructured surface material generated by the high energetic ion beam assuring high quality junctions. Electric transport characteristics of the nanodevice measured at T = 4.2 K are reported, in particular the current-voltage characteristics and critical current vs external magnetic field. The high modulation depth of the critical current (up to 70% of the Ic at zero magnetic flux) and the device reliability are very encouraging in view of nanoscience applications.

  3. Deformation-based freeform feature reconstruction in reverse engineering

    Institute of Scientific and Technical Information of China (English)

    Qing WANG; Jiang-xiong LI; Ying-lin KE

    2008-01-01

    For reconstructing a freeform feature from point cloud,a deformation-based method is proposed in this paper.The freeform feature consists of a secondary surface and a blending surface.The secondary surface plays a role in substituting a local region of a given primary surface.The blending surface acts as a bridge to smoothly connect the unchanged region of the primary surface with the secondary surface.The secondary surface is generated by surface deformation subjected to line constraints,I.e.,character lines and limiting lines,not designed by conventional methotis.The lines are used to represent the underlying information of the freeform feature in point cloud.where the character lines depict the feature's shape,and the limiting lines determine its location and orientation.The configuration of the character lines and the extraction of the limiting lines are discussed in detail.The blending surface is designed by the traditional modeling method.whose intrinsic parameters are recovered from point cloud through a series of steps,namely,point cloud slicing,circle fitting and regression analysis.The proposed method is used not only to effectively and efficiently reconstruct the freeform feature,but also to modify it by manipulating the line constraints.Typical examples are given to verify our method.

  4. New Methods for Design and Computation of Freeform Optics

    Science.gov (United States)

    2015-07-09

    strategy for constructing weak solutions to nonlinear partial differential equations arising in design problems involving freeform optical surfaces[10...working in related areas of fully nonlinear partial differential equations , optics, and computational methods for optimization under extremely large...as a partial differential equation (PDE) of second order with nonstandard boundary conditions. The solution to this PDE problem is a scalar function

  5. Transparent aluminium nanowire electrodes with optical and electrical anisotropic response fabricated by defocused ion beam sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Repetto, Diego, E-mail: diegorepet@gmail.com; Giordano, Maria Caterina, E-mail: marinagiordano88@gmail.com; Martella, Christian, E-mail: christian.martella@gmail.com; Buatier de Mongeot, Francesco, E-mail: buatier@fisica.unige.it

    2015-02-01

    Highlights: • Self-organized Al nanowires were grown on glass substrates by ion beam sputtering. • Al nanowire pattern exhibit electrical and optical anisotropy. • Al NW pattern can be used as transparent electrodes for optoelectronic devices. - Abstract: Self-organized Al nanowire (NW) electrodes have been obtained by defocused Ion Beam Sputtering (IBS) of polycrystalline Al films grown by sputter deposition. The electrical sheet resistance of the electrode has been acquired in situ during ion bombardment of the samples, evidencing an increase of the electronic transport anisotropy as a function of ion fluence between the two directions parallel and orthogonal to the NWs axis. Optical spectra in transmission also show a large dichroism between the two directions, suggesting the role of localized plasmons in the UV spectral range. The results show that Al NW electrodes, prepared under experimental conditions which are compatible with those of conventional industrial coaters and implanters, could represent a low cost alternative to the transparent conductive oxides employed in optoelectronic devices.

  6. Poly(methyl methacrylate) Composites with Size-selected Silver Nanoparticles Fabricated Using Cluster Beam Technique

    DEFF Research Database (Denmark)

    Muhammad, Hanif; Juluri, Raghavendra R.; Chirumamilla, Manohar;

    2016-01-01

    tendency to flattening upon impact. By controlling the polymer hardness (from viscous to soft state) prior the cluster deposition and annealing conditions after the deposition the degree of immersion of the nanoparticles into polymer can be tuned, thus, making it possible to create composites with either......An embedment of metal nanoparticles of well-defined sizes in thin polymer films is of significant interest for a number of practical applications, in particular, for preparing materials with tunable plasmonic properties. In this article, we present a fabrication route for metal–polymer composites...... particles partly or fully embedded into the film. Good size selection and rather homogeneous dispersion of nanoparticles in the thin polymer film lead to excellent plasmonic properties characterized by the narrow band and high quality factor of localized surface plasmon resonance....

  7. Fabrication of atomically smooth SrRuO3 thin films by laser molecular beam epitaxy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    High-quality SrRuO3 (SRO) thin films and SrTiO3/SRO bilayer were grown epitaxially on SrTiO3 (STO)(001) substrates by laser molecular beam epitaxy. The results of in situ observation of reflection high-energy electron diffraction and ex situ X-ray diffraction θ -2θ scan indicate that the SRO thin films have good crystallinity. The measurements of atomic force microscopy and scan tunneling microscopy reveal that the surface of the SRO thin film is atomically smooth. The resistivity of the SRO thin film is 300 μΩ·cm at room temperature. Furthermore, the transmission electron microscopy study shows that the interfaces of STO/SRO and SRO/STO are very clear and no interfacial reaction layer was observed. The experimental results show that the SRO thin film is an excellent electrode material for devices based on perovskite oxide materials.

  8. A large size ion beam figuring system for 1.2m astronomical telescopes fabrication

    Science.gov (United States)

    Xie, Xuhui; Yang, Bing; Zhou, Lin; Song, Ci; Hu, Hao

    2016-07-01

    An ion beam figuring system (KDIBF2000) for final figuring of large size optics has been designed and built by National University of Defense Technology in China. It can figure optics up to the maximum dimensions of 2.0m×2.0m×0.4m with five axes of servo-motion used to control ion source movement. For operational facility, there are two vacuum chambers with main work chamber and a small supplementary chamber isolated by a flapper valve. The main chamber has two work zones, which can meantime hold a large optics with Φ1.5m and a small optics with 0.4m. The small optics can be transferred through supplementary chamber with a moving vehicle. By this way, it is very convenient and economical to gain the material removal function and check the system's process performance. Now, this system has been gone into running to figure large SiC off-axis aspheric optics. Next step, a 1.2m SiC aspheric primary mirror will be figure by this system.

  9. Nonlinear optical studies of inorganic nanoparticles-polymer nanocomposite coatings fabricated by electron beam curing

    Science.gov (United States)

    Misra, Nilanjal; Rapolu, Mounika; Venugopal Rao, S.; Varshney, Lalit; Kumar, Virendra

    2016-05-01

    The optical nonlinearity of metal nanoparticles in dielectrics is of special interest because of their high polarizability and ultrafast response that can be utilized in potential device applications. In this study nanocomposite thin films containing in situ generated Ag nanoparticles dispersed in an aliphatic urethane acrylate (AUA) matrix were synthesized using electron beam curing technique, in presence of an optimized concentration of diluent Trimethylolpropanetriacrylate (TMPTA). The metal nanocomposite films were characterized using UV-visible spectrophotometry, transmission electron microscope (TEM) and field emission scanning electron microscope (FE-SEM) techniques. Ag nanoparticle impregnated films demonstrated an absorption peak at ∼420 nm whose intensity increased with increase in the Ag concentration. The optical limiting property of the coatings was tested using a nanosecond Nd-YAG laser operated at third harmonic wavelength of 355 nm. For a 25 ns pulse and 10 Hz cycle, Ag-polymer coatings showed good optical limiting property and the threshold fluence for optical limiting was found to be ∼3.8×10-2 J/cm2 while the transmission decreased to 82%. The nonlinear optical coefficients were also determined using the standard Z-scan technique with picosecond (∼2 ps, 1 kHz) and femtosecond (∼150 fs, 100 MHz) pulses. Open aperture Z-scan data clearly suggested two-photon absorption as the dominant nonlinear absorption mechanism. Our detailed studies suggest these composites are potential candidates for optical limiting applications.

  10. Freeform illumination design: a nonlinear boundary problem for the elliptic Monge-Ampére equation.

    Science.gov (United States)

    Wu, Rengmao; Xu, Liang; Liu, Peng; Zhang, Yaqin; Zheng, Zhenrong; Li, Haifeng; Liu, Xu

    2013-01-15

    We propose an approach to deal with the problem of freeform surface illumination design without assuming any symmetry based on the concept that this problem is similar to the problem of optimal mass transport. With this approach, the freeform design is converted into a nonlinear boundary problem for the elliptic Monge-Ampére equation. The theory and numerical method are given for solving this boundary problem. Experimental results show the feasibility of this approach in tackling this freeform design problem.

  11. Towards freeform curved blazed gratings using diamond machining

    Science.gov (United States)

    Bourgenot, C.; Robertson, D. J.; Stelter, D.; Eikenberry, S.

    2016-07-01

    Concave blazed gratings greatly simplify the architecture of spectrographs by reducing the number of optical components. The production of these gratings using diamond-machining offers practically no limits in the design of the grating substrate shape, with the possibility of making large sag freeform surfaces unlike the alternative and traditional method of holography and ion etching. In this paper, we report on the technological challenges and progress in the making of these curved blazed gratings using an ultra-high precision 5 axes Moore-Nanotech machine. We describe their implementation in an integral field unit prototype called IGIS (Integrated Grating Imaging Spectrograph) where freeform curved gratings are used as pupil mirrors. The goal is to develop the technologies for the production of the next generation of low-cost, compact, high performance integral field unit spectrometers.

  12. CNC NON-CONTACT MEASURING SYSTEM FOR FREEFORM SURFACE

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Developing CNC measuring method on the base of coordinate machine can make the best of the hardware resource of CNC system and realize the integration of CAD/CAM/CAT. Based on the evenly spaced parallel planes scanning, a new adaptive digitizing approach for freeform surface namely arc length extrapolation is put forward. By this way, the digitizing approach can be added to the CNC system, while the system's hardware and software are not changed.

  13. NEW VISUAL METHOD FOR FREE-FORM SURFACE RECONSTRUCTION

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A new method is put forward combining computer vision with computer aided geometric design (CAGD) to resolve the problem of free-form surface reconstruction. The surface is first subdivided into N-sided Gregory patches, and a stereo algorithm is used to reconstruct the boundary curves. Then, the cross boundary tangent vectors are computed through reflectance analysis. At last, the whole surface can be reconstructed jointing these patches with G1 continuity(tangent continuity). Examples on synthetic images are given.

  14. EQUIVALENT NORMAL CURVATURE APPROACH MILLING MODEL OF MACHINING FREEFORM SURFACES

    Institute of Scientific and Technical Information of China (English)

    YI Xianzhong; MA Weiguo; QI Haiying; YAN Zesheng; GAO Deli

    2008-01-01

    A new milling methodology with the equivalent normal curvature milling model machining freeform surfaces is proposed based on the normal curvature theorems on differential geometry. Moreover, a specialized whirlwind milling tool and a 5-axis CNC horizontal milling machine are introduced. This new milling model can efficiently enlarge the material removal volume at the tip of the whirlwind milling tool and improve the producing capacity. The machining strategy of this model is to regulate the orientation of the whirlwind milling tool relatively to the principal directions of the workpiece surface at the point of contact, so as to create a full match with collision avoidance between the workpiece surface and the symmetric rotational surface of the milling tool. The practical results show that this new milling model is an effective method in machining complex three- dimensional surfaces. This model has a good improvement on finishing machining time and scallop height in machining the freeform surfaces over other milling processes. Some actual examples for manufacturing the freeform surfaces with this new model are given.

  15. Novel powder/solid composites possessing low Young’s modulus and tunable energy absorption capacity, fabricated by electron beam melting, for biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Ikeo, Naoko; Ishimoto, Takuya; Nakano, Takayoshi, E-mail: nakano@mat.eng.osaka-u.ac.jp

    2015-08-05

    Highlights: • We fabricated novel porous composites by electron beam melting. • The composites consist of necked powder and melted solid framework. • Unmelted powder that is usually discarded was mechanically functionalized by necking. • The composites possess controllably low Young’s modulus and excellent toughness. • The composites would be promising for utilization in biomedical applications. - Abstract: A novel, hierarchical, porous composite from a single material composed of necked powder and melted solid, with tunable mechanical properties, is fabricated by electron beam melting and subsequent heat treatment. The composite demonstrates low Young’s modulus (⩽31 GPa) and excellent energy absorption capacity, both of which are necessary for use in orthopedic applications. To the best of our knowledge, this is the first report on the synthesis of a material combining controllably low Young’s modulus and excellent toughness.

  16. Ohmic Contact Fabrication Using a Focused-ion Beam Technique and Electrical Characterization for Layer Semiconductor Nanostructures.

    Science.gov (United States)

    Chen, Ruei-San; Tang, Chih-Che; Shen, Wei-Chu; Huang, Ying-Sheng

    2015-12-05

    Layer semiconductors with easily processed two-dimensional (2D) structures exhibit indirect-to-direct bandgap transitions and superior transistor performance, which suggest a new direction for the development of next-generation ultrathin and flexible photonic and electronic devices. Enhanced luminescence quantum efficiency has been widely observed in these atomically thin 2D crystals. However, dimension effects beyond quantum confinement thicknesses or even at the micrometer scale are not expected and have rarely been observed. In this study, molybdenum diselenide (MoSe2) layer crystals with a thickness range of 6-2,700 nm were fabricated as two- or four-terminal devices. Ohmic contact formation was successfully achieved by the focused-ion beam (FIB) deposition method using platinum (Pt) as a contact metal. Layer crystals with various thicknesses were prepared through simple mechanical exfoliation by using dicing tape. Current-voltage curve measurements were performed to determine the conductivity value of the layer nanocrystals. In addition, high-resolution transmission electron microscopy, selected-area electron diffractometry, and energy-dispersive X-ray spectroscopy were used to characterize the interface of the metal-semiconductor contact of the FIB-fabricated MoSe2 devices. After applying the approaches, the substantial thickness-dependent electrical conductivity in a wide thickness range for the MoSe2-layer semiconductor was observed. The conductivity increased by over two orders of magnitude from 4.6 to 1,500 Ω(-) (1) cm(-) (1), with a decrease in the thickness from 2,700 to 6 nm. In addition, the temperature-dependent conductivity indicated that the thin MoSe2 multilayers exhibited considerably weak semiconducting behavior with activation energies of 3.5-8.5 meV, which are considerably smaller than those (36-38 meV) of the bulk. Probable surface-dominant transport properties and the presence of a high surface electron concentration in MoSe2 are proposed

  17. Influence of 700 °C vacuum annealing on fracture behavior of micro/nanoscale focused ion beam fabricated silicon structures

    Science.gov (United States)

    Goshima, Yoshiharu; Fujii, Tatsuya; Inoue, Shozo; Namazu, Takahiro

    2016-06-01

    In this paper, we describe the influence of 700 °C vacuum annealing on strength and fracture behavior of micro- and nano-scale Si structures fabricated by focused ion beam (FIB). Si nanowires (NWs) made from silicon-on-nothing (SON) membrane are fabricated using FIB. Microscale Si specimens are fabricated by conventional micromachining technologies and FIB. These specimens are tensioned to failure using specially developed microelectromechanical systems (MEMS) device and thin-film tensile tester, respectively. The mean fracture strengths of the nano- and microscale specimens are 5.6 and 1.6 GPa, respectively, which decrease to 2.9 and 0.9 GPa after vacuum annealing at 700 °C for only 10 s. These strength values do not vary with increasing annealing time. Fracture origin and its behavior are discussed in the light of fracture surface and FIB damage layer observations.

  18. Correlation of microstructure with hardness and wear resistance in (TiC, SiC)/stainless steel surface composites fabricated by high-energy electron-beam irradiation

    Science.gov (United States)

    Yun, Eunsub; Kim, Yong Chan; Lee, Sunghak; Kim, Nack J.

    2004-03-01

    Stainless-steel-based surface composites reinforced with TiC and SiC carbides were fabricated by high-energy electron beam irradiation. Four types of powder/flux mixtures, i.e., TiC, (Ti + C), SiC, and (Ti + SiC) powders with 40 wt. pct of CaF2 flux, were deposited evenly on an AISI 304 stainless steel substrate, which was then irradiated with an electron beam. TiC agglomerates and pores were found in the surface composite layer fabricated with TiC powders because of insufficient melting of TiC powders. In the composite layer fabricated with Ti and C powders having lower melting points than TiC powders, a number of primary TiC carbides were precipitated while very few TiC agglomerates or pores were formed. This indicated that more effective TiC precipitation was obtained from the melting of Ti and C powders than of TiC powders. A large amount of precipitates such as TiC and Cr7C3 improved the hardness, high-temperature hardness, and wear resistance of the surface composite layer two to three times greater than that of the stainless steel substrate. In particular, the surface composite fabricated with SiC powders had the highest volume fraction of Cr7C3 distributed along solidification cell boundaries, and thus showed the best hardness, high-temperature hardness, and wear resistance.

  19. Study program for design improvements of the X-3060 klystron. Phase 3: Electron gun fabrication and beam analyzer evaluation. Phase 4: Klystron prototype fabrication and testing

    Science.gov (United States)

    Goldfinger, A.

    1981-01-01

    A full scale model was produced to verify suggested design changes. Through beam analyzer study, the correct electron beam diameter and cross sectional profile were established in conjunction with the desired confining magnetic field. Comparative data on the performance of the X-3060 klystron, design predictions for the improved klystron, and performance data taken during acceptance testing of the prototype VKS-8274 JPL are presented.

  20. Application of the NANOMEFOS non-contact measurement machine in asphere and freeform optics production

    NARCIS (Netherlands)

    Henselmans, R.; Gubbels, G.P.H.; Drunen, C. van

    2010-01-01

    The NANOMEFOS machine is capable of fast, non-contact and universal measurement of aspheres and freeforms, up to ø500 mm with a measurement uncertainty below 30 nm (2σ). It is now being applied in asphere and freeform production at TNO.

  1. Fabrication of nanostructured transmissive optical devices on ITO-glass with UV1116 photoresist using high-energy electron beam lithography

    Science.gov (United States)

    Williams, Calum; Bartholomew, Richard; Rughoobur, Girish; Gordon, George S. D.; Flewitt, Andrew J.; Wilkinson, Timothy D.

    2016-12-01

    High-energy electron beam lithography for patterning nanostructures on insulating substrates can be challenging. For high resolution, conventional resists require large exposure doses and for reasonable throughput, using typical beam currents leads to charge dissipation problems. Here, we use UV1116 photoresist (Dow Chemical Company), designed for photolithographic technologies, with a relatively low area dose at a standard operating current (80 kV, 40-50 μC cm-2, 1 nAs-1) to pattern over large areas on commercially coated ITO-glass cover slips. The minimum linewidth fabricated was ˜33 nm with 80 nm spacing; for isolated structures, ˜45 nm structural width with 50 nm separation. Due to the low beam dose, and nA current, throughput is high. This work highlights the use of UV1116 photoresist as an alternative to conventional e-beam resists on insulating substrates. To evaluate suitability, we fabricate a range of transmissive optical devices, that could find application for customized wire-grid polarisers and spectral filters for imaging, which operate based on the excitation of surface plasmon polaritons in nanosized geometries, with arrays encompassing areas ˜0.25 cm2.

  2. Freeform drop-on-demand laser printing of 3D alginate and cellular constructs.

    Science.gov (United States)

    Xiong, Ruitong; Zhang, Zhengyi; Chai, Wenxuan; Huang, Yong; Chrisey, Douglas B

    2015-12-22

    Laser printing is an orifice-free printing approach and has been investigated for the printing of two-dimensional patterns and simple three-dimensional (3D) constructs. To demonstrate the potential of laser printing as an effective bioprinting technique, both straight and Y-shaped tubes have been freeform printed using two different bioinks: 8% alginate solution and 2% alginate-based mouse fibroblast suspension. It has been demonstrated that 3D cellular tubes, including constructs with bifurcated overhang structures, can be adequately fabricated under optimal printing conditions. The post-printing cell viabilities immediately after printing as well as after 24 h incubation are above 60% for printed straight and Y-shaped fibroblast tubes. During fabrication, overhang and spanning structures can be printed using a dual-purpose crosslinking solution, which also functions as a support material. The advancement distance of gelation reaction front after a cycle time of the receiving platform downward motion should be estimated for experimental planning. The optimal downward movement step size of receiving platform should be chosen to be equal to the height of ungelled portion of a previously printed layer.

  3. High-energy (100-keV) e-beam lithography applied for fabrication of deep-submicrometer SAW devices on lithium niobate and quartz

    Science.gov (United States)

    Kondek, Christine A.; Poli, Louis C.

    1995-05-01

    Fabricating submicron feature size Surface Acoustic Wave (SAW) devices on Lithium Niobate and Quartz allows one to take advantage of their unique piezoelectric material properties and operate at higher frequencies. With the recent availability of high performance, high energy e-beam nanowriter tools such as the Leica/Phillips EBPG-HR5 resident at this facility, SAW devices with very narrow line/space transducer gratings can be investigated. Utilizing very high energy (100 keV) direct write electron beam lithography (EBL), allows for processing of deep submicron features with an associated wider process latitude. This is specially desirable when applying EBL to high average Z materials such as lithium niobate. A previously presented paper demonstrated 400 and 500 nm line/space interdigitated transducer fingers on quartz and lithium niobate substrates. E-Beam lithography (30 keV) was used with two and three level, positive and negative tone processes respectively. In this current work a bilevel positive tone process is used by the authors, and involves first spinning a preparation of (1:1) ZEP-320-37 (Nagase Chemical) positive e-beam resist. A commercially available conductive polymer known as TQV-501 (Nitto Chemical) is then spun onto the wafer and serves as a charge removal vehicle. The TQV-501 film is removed by the development procedure. Xylene is used as the developer. Contact pads and interdigitated transducer elements are realized by e-beam metal deposition and lift off process. We will show a direct write positive tone process for the fabrication of deep submicron (400 nM and smaller) interdigitated transducer gratings on Lithium Niobate and Quartz substrates. An improved process dose latitude is seen because of the reduced expected proximity effect at high beam energy.

  4. An automatic grid generation approach over free-form surface for architectural design

    Institute of Scientific and Technical Information of China (English)

    苏亮; 祝顺来; 肖南; 高博青

    2014-01-01

    An essential step for the realization of free-form surface structures is to create an efficient structural gird that satisfies not only the architectural aesthetics, but also the structural performance. Employing the main stress trajectories as the representation of force flows on a free-form surface, an automatic grid generation approach is proposed for the architectural design. The algorithm automatically plots the main stress trajectories on a 3D free-form surface, and adopts a modified advancing front meshing technique to generate the structural grid. Based on the proposed algorithm, an automatic grid generator named “St-Surmesh” is developed for the practical architectural design of free-form surface structure. The surface geometry of one of the Sun Valleys in Expo Axis for the Expo Shanghai 2010 is selected as a numerical example for validating the proposed approach. Comparative studies are performed to demonstrate how different structural grids affect the design of a free-form surface structure.

  5. FORMING FREEFORM SURFACE SHEET METAL USINGINTEGRATED REVERSE ENGINEERING TECHNOLOGY

    Institute of Scientific and Technical Information of China (English)

    邢渊

    2001-01-01

    This paper presented a model of integrated reverse engineering system and set up its various data output flowchart, which is easy to be associated with other systems. The idea of integrated reverse engineer is introduced to the system of forming sheet metal with complex surface and using IDEF0 method sets up the function model of the system. The freeform surface reconstruction and CAD modeling of the system are described and decomposed. This paper discussed some problems, such as the feature expression, feature modeling and feature translation of the sheet parts and dies.

  6. GFFD: Generalized free-form deformation with scalar fields

    Institute of Scientific and Technical Information of China (English)

    秦绪佳; 华炜; 方向; 鲍虎军; 彭群生

    2003-01-01

    The novel free-form deformation(FFD) technique presented in the paper uses scalar fields defined by skeletons with arbitrary topology. The technique embeds objects into the scalar field by assigning a field value to each point of the objects. When the space of the skeleton is changed, the distribution of the scalar field changes accordingly, which implicitly defines a deformation of the space. The generality of skeletons assures that the technique can freely define deformable regions to produce a broader range of shape deformations.

  7. Advances in traceability of Freeform Measurements on CMMs

    DEFF Research Database (Denmark)

    Savio, Enrico; Hansen, Hans Nørgaard; Larsen, Erik;

    2001-01-01

    the need for complex calibrated items to be used in the substitution method for uncertainty assessment. The procedure is beeing investigated as one of the possible approaches for the new ISO 15530 series on uncertainty assessment for CMMs. The calibration of freeform surfaces is here presented...... as an example. A turbine blade has been calibrated using a CAD-based measuring system and a software tool to perform data collection, analysis, calculation and display of uncertainty. The measurands are represented by the local deviations from nominal points, with spacing of 0.2 mm in 9 different sections...

  8. Corrosion resistance characteristics of a Ti-6Al-4V alloy scaffold that is fabricated by electron beam melting and selective laser melting for implantation in vivo.

    Science.gov (United States)

    Zhao, Bingjing; Wang, Hong; Qiao, Ning; Wang, Chao; Hu, Min

    2017-01-01

    The purpose of this study is to determine the corrosion resistance of Ti-6Al-4V alloy fabricated with electron beam melting and selective laser melting for implantation in vivo. Ti-6Al-4V alloy specimens were fabricated with electron beam melting (EBM) and selective laser melting (SLM). A wrought form of Ti-6Al-4V alloy was used as a control. Surface morphology observation, component analysis, corrosion resistance experimental results, electrochemical impedance spectroscopy, crevice corrosion resistance experimental results, immersion test and metal ions precipitation analysis were processed, respectively. The thermal stability of EBM specimen was the worst, based on the result of open circuit potential (OCP) result. The result of electrochemical impedance spectroscopy indicated that the corrosion resistance of the SLM specimen was the best under the low electric potential. The result of potentiodynamic polarization suggested that the corrosion resistance of the SLM specimen was the best under the low electric potential (1.5V).The crevice corrosion resistance of the EBM specimen was the best. The corrosion resistance of SLM specimen was the best, based on the result of immersion test. The content of Ti, Al and V ions of EBM, SLM and wrought specimens was very low. In general, the scaffolds that were fabricated with EBM and SLM had good corrosion resistance, and were suitable for implantation in vivo.

  9. Damage-free top-down processes for fabricating two-dimensional arrays of 7 nm GaAs nanodiscs using bio-templates and neutral beam etching

    Energy Technology Data Exchange (ETDEWEB)

    Wang Xuanyu; Huang, Chi-Hsien; Tsukamoto, Rikako; Samukawa, Seiji [Institute of Fluid Science, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan); Mortemousque, Pierre-Andre; Itoh, Kohei M; Ohno, Yuzo, E-mail: samukawa@ifs.tohoku.ac.jp [Japan Science and Technology Agency, CREST, 5 Sanbancho, Chiyoda, Tokyo 102-0075 (Japan)

    2011-09-07

    The first damage-free top-down fabrication processes for a two-dimensional array of 7 nm GaAs nanodiscs was developed by using ferritin (a protein which includes a 7 nm diameter iron core) bio-templates and neutral beam etching. The photoluminescence of GaAs etched with a neutral beam clearly revealed that the processes could accomplish defect-free etching for GaAs. In the bio-template process, to remove the ferritin protein shell without thermal damage to the GaAs, we firstly developed an oxygen-radical treatment method with a low temperature of 280 deg. C. Then, the neutral beam etched the defect-free nanodisc structure of the GaAs using the iron core as an etching mask. As a result, a two-dimensional array of GaAs quantum dots with a diameter of {approx} 7 nm, a height of {approx} 10 nm, a high taper angle of 88 deg. and a quantum dot density of more than 7 x 10{sup 11} cm{sup -2} was successfully fabricated without causing any damage to the GaAs.

  10. SU-E-T-61: A Practical Process for Fabricating Passive Scatter Proton Beam Modulation Compensation Filters Using 3D Printing

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, T; Drzymala, R [Washington University School of Medicine, St. Louis, MO (United States)

    2015-06-15

    Purpose: The purpose of this project was to devise a practical fabrication process for passive scatter proton beam compensation filters (CF) that is competitive in time, cost and effort using 3D printing. Methods: DICOM compensator filter files for a proton beam were generated by our Eclipse (Varian, Inc.) treatment planning system. The compensator thickness specifications were extracted with in-house software written in Matlab (MathWorks, Inc.) code and written to a text file which could be read by the Rhinoceros 5, computer-aided design (CAD) package (Robert McNeel and Associates), which subsequently generated a smoothed model in a STereoLithographic also known as a Standard Tesselation Language file (STL). The model in the STL file was subsequently refined using Netfabb software and then converted to printing instructions using Cura. version 15.02.1. for our 3D printer. The Airwolf3D, model HD2x, fused filament fabrication (FFF) 3D printer (Airwolf3D.com) was used for our fabrication system with a print speed of 150mm per second. It can print in over 22 different plastic filament materials in a build volume of 11” x 8” x 12”. We choose ABS plastic to print the 3D model of the imprint for our CFs. Results: Prints of the CF could be performed at a print speed of 70mm per second. The time to print the 3D topology for the CF for the 14 cm diameter snout of our Mevion 250 proton accelerator was less than 3 hours. The printed model is intended to subsequently be used as a mold to imprint a molten wax cylindrical to form the compensation after cooling. The whole process should be performed for a typical 3 beam treatment plan within a day. Conclusion: Use of 3D printing is practical and can be used to print a 3D model of a CF within a few hours.

  11. Three-dimensional fabrication and characterisation of core-shell nano-columns using electron beam patterning of Ge-doped SiO{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Gontard, Lionel C. [Instituto de Ciencia de Materiales de Sevilla (CSIC), 41092 Sevilla (Spain); Jinschek, Joerg R. [FEI Europe, Achtseweg Noord 5, 5600 KA Eindhoven (Netherlands); Ou Haiyan [Department of Photonics, Technical University of Denmark, DK-2800 Kongens Lyngby (Denmark); Verbeeck, Jo [EMAT, University of Antwerp, Groenenborgerlaan 171, B-2020 Antwerp (Belgium); Dunin-Borkowski, Rafal E. [Ernst Ruska-Centre for Microscopy and Spectroscopy with Electrons and Peter Gruenberg Institute, Forschungszentrum Juelich, D-52425 Juelich (Germany)

    2012-06-25

    A focused electron beam in a scanning transmission electron microscope (STEM) is used to create arrays of core-shell structures in a specimen of amorphous SiO{sub 2} doped with Ge. The same electron microscope is then used to measure the changes that occurred in the specimen in three dimensions using electron tomography. The results show that transformations in insulators that have been subjected to intense irradiation using charged particles can be studied directly in three dimensions. The fabricated structures include core-shell nano-columns, sputtered regions, voids, and clusters.

  12. Fabrication of metallic nanostructures of sub-20 nm with an optimized process of E-beam lithography and lift-off

    KAUST Repository

    Yue, Weisheng

    2012-01-01

    A process consisting of e-beam lithography and lift-off was optimized to fabricate metallic nanostructures. This optimized process successfully produced gold and aluminum nanostructures with features size less than 20 nm. These structures range from simple parallel lines to complex photonic structures. Optical properties of gold split ring resonators (SRRs) were characterized with Raman spectroscopy. Surface-Enhanced Raman Scattering (SERS) on SRRs was observed with 4-mercaptopyridine (4-MPy) as molecular probe and greatly enhanced Raman scattering was observed. Copyright © 2012 American Scientific Publishers.

  13. Generating optical freeform surfaces considering both coordinates and normals of discrete data points.

    Science.gov (United States)

    Zhu, Jun; Wu, Xiaofei; Yang, Tong; Jin, Guofan

    2014-11-01

    Through direct design methods, both coordinates and normals of discrete data points on a freeform surface are usually obtained, but traditionally the freeform surface is generated by only fitting the coordinates. In this paper, a novel generating method that fits both the coordinates and the normals is proposed based on the mathematical multiobjective optimization theory. This new method is suited for generating some freeform polynomial surfaces. Two design examples are introduced, and their optical performance is significantly improved when applying the new method compared with the traditional method. This new method is validated to be effective, and it is widely useful as long as the coordinates and the normals are provided in advance.

  14. Deconvolution method in designing freeform lens array for structured light illumination.

    Science.gov (United States)

    Ma, Donglin; Feng, Zexin; Liang, Rongguang

    2015-02-10

    We have developed a deconvolution freeform lens array design approach to generate high-contrast structured light illumination patterns. This method constructs the freeform lens array according to the point response obtained by deconvoluting the prescribed illumination pattern with the blur response of the extended light source. This design method is more effective in designing a freeform lens array to achieve accurate structured light patterns. For a sinusoidal fringe pattern, the contrast ratio can be as high as 97%, compared to 62% achieved by the conventional ray mapping method.

  15. Energy feedback freeform lenses for uniform illumination of extended light source LEDs.

    Science.gov (United States)

    Li, Zongtao; Yu, Shudong; Lin, Liwei; Tang, Yong; Ding, Xinrui; Yuan, Wei; Yu, Binhai

    2016-12-20

    Using freeform lenses to construct uniform illumination systems is important in light-emitting diode (LED) devices. In this paper, the energy feedback design is used for freeform lens (EFFL) constructions by solving a set of partial differential equations that describe the mapping relationships between the source and the illumination pattern. The simulation results show that the method can overcome the illumination deviation caused by the extended light source (ELS) problem. Furthermore, a uniformity of 95.6% is obtained for chip-on-board (COB) compact LED devices. As such, prototype LEDs manufactured with the proposed freeform lenses demonstrate significant improvements in luminous efficiency and emission uniformity.

  16. ELOIS: an innovative spectrometer design using a free-form grating

    Science.gov (United States)

    De Clercq, Coralie; Moreau, Vincent; Jamoye, Jean-François; Zuccaro Marchi, Alessandro; Gloesener, Pierre

    2015-09-01

    For spaceborne hyperspectral applications1, grating-based spectrometers are of special interest due to the high spectral resolution and optical throughput that can be achieved. The classical spectrometer designs are 1:1 systems. For these systems the achievable signal to noise ratio is limited by the slit width/pixel pitch combination. One way to increase the signal to noise ratio of a spectrometer without increasing the global instrument size is to design an instrument with a magnification power of less than one. With a smaller magnification, the entrance slit is wider and a larger amount of light is collected while the image is smaller and compatible with typical detector size and pixel pitch. We presents an innovative spectrometer design with 2:1 magnification and high image quality and radiometric performances. This spectrometer called ELOIS (for Enhanced Light Offner Imaging Spectrometer) is designed with a grating atop a free-form surface. The use non-rotationally symmetric surfaces offer additional freedom for designing compact and well-corrected instruments. Nevertheless, most of the available manufacturing techniques, such as direct ruling, holography, lithography or e-beam writing, are typically applicable on simple shape of the grating surface, such as flat or spherical surface. AMOS demonstrated the feasibility of the Free Form Grating (FFG), i.e. a ruled grating on a surface without any rotational symmetry, using cost-effective approach for manufacturing blazed grating by Single Point Diamond Turning (SPDT).

  17. Beam Dynamics Studies and the Design, Fabrication and Testing of Superconducting Radiofrequency Cavity for High Intensity Proton Accelerator

    Energy Technology Data Exchange (ETDEWEB)

    Saini, Arun [Univ. of Delhi, New Delhi (India)

    2012-03-01

    The application horizon of particle accelerators has been widening significantly in recent decades. Where large accelerators have traditionally been the tools of the trade for high-energy nuclear and particle physics, applications in the last decade have grown to include large-scale accelerators like synchrotron light sources and spallation neutron sources. Applications like generation of rare isotopes, transmutation of nuclear reactor waste, sub-critical nuclear power, generation of neutrino beams etc. are next area of investigation for accelerator scientific community all over the world. Such applications require high beam power in the range of few mega-watts (MW). One such high intensity proton beam facility is proposed at Fermilab, Batavia, US, named as Project-X. Project-X facility is based on H- linear accelerator (linac), which will operate in continuous wave (CW) mode and accelerate H- ion beam with average current of 1 mA from kinetic energy of 2.5 MeV to 3 GeV to deliver 3MW beam power. One of the most challenging tasks of the Project-X facility is to have a robust design of the CW linac which can provide high quality beam to several experiments simultaneously. Hence a careful design of linac is important to achieve this objective.

  18. Electrically conducting, ultra-sharp, high aspect-ratio probes for AFM fabricated by electron-beam-induced deposition of platinum

    Energy Technology Data Exchange (ETDEWEB)

    Brown, Jason, E-mail: jason.brown@physics.ox.ac.uk [Clarendon Laboratory, Department of Physics, University of Oxford, Oxford OX1 3PU (United Kingdom); Kocher, Paul; Ramanujan, Chandra S; Sharp, David N [Clarendon Laboratory, Department of Physics, University of Oxford, Oxford OX1 3PU (United Kingdom); Torimitsu, Keiichi [NTT Basic Research Laboratories, NTT Corporation, Atsugi, 243-0198 (Japan); Ryan, John F [Clarendon Laboratory, Department of Physics, University of Oxford, Oxford OX1 3PU (United Kingdom)

    2013-10-15

    We report on the fabrication of electrically conducting, ultra-sharp, high-aspect ratio probes for atomic force microscopy by electron-beam-induced deposition of platinum. Probes of 4.0 ±1.0 nm radius-of-curvature are routinely produced with high repeatability and near-100% yield. Contact-mode topographical imaging of the granular nature of a sputtered gold surface is used to assess the imaging performance of the probes, and the derived power spectral density plots are used to quantify the enhanced sensitivity as a function of spatial frequency. The ability of the probes to reproduce high aspect-ratio features is illustrated by imaging a close-packed array of nanospheres. The electrical resistance of the probes is measured to be of order 100 kΩ. - Highlights: • Electrically conducting, ultra-sharp, high aspect-ratio probes for AFM with radius-of-curvature 4.0±±1.0 nm. • AFM probe fabrication by electron-beam-induced deposition of platinum. • Enhanced spatial resolution demonstrated through AFM of sputtered gold grains. • AFM imaging of deep clefts and recesses on a close-packed array of nanospheres.

  19. Improving the Performance of Three-Mirror Imaging Systems with Freeform Optics

    Science.gov (United States)

    Howard, Joseph M.; Wolbach, Steven

    2013-01-01

    The image quality improvement for three-mirror systems by Freeform Optics is surveyed over various f-number and field specifications. Starting with the Korsch solution, we increase the surface shape degrees of freedom and record the improvements.

  20. Construction of freeforms in illumination systems via generalized Cartesian oval representation

    Science.gov (United States)

    Michaelis, D.; Schreiber, P.; Li, Chen; Bräuer, A.

    2011-10-01

    Freeforms in illumination systems are directly constructed by adapting some ideas of Oliker and co-workers [1]. The freeform is created by a set of primitive surface elements which are generalized Cartesian ovals including the optical response of the residual system. Hamiltonian theory of ray optics can be used to determine the family of primitives which is in particular a simple task if the freeform is the exit surface of the illumination system. For simple optical systems an analytical description of the primitives is possible. Contrarily, for more complex optics a conventional raytracer is additionally utilized to determine the required system's information, like the optical path lengths or mixed characteristics. To this end a discrete set of rays is traced through the residual systems and the required relations are interpolated to obtain a quasi-analytic representation of the primitives. The potential of this approach is demonstrated by some examples, e.g. freeform optics including collimating or deflection elements.

  1. Manufacture of Free-Form Optical Surfaces with Limited Mid-Spatial Frequency Error Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Our proposed innovation is a robust manufacturing process for free-form optical surfaces with limited mid-spatial frequency (MSF) irregularity error. NASA and many...

  2. Process influences and correction possibilities for high precision injection molded freeform optics

    Science.gov (United States)

    Dick, Lars; Risse, Stefan; Tünnermann, Andreas

    2016-08-01

    Modern injection molding processes offer a cost-efficient method for manufacturing high precision plastic optics for high volume applications. Besides form deviation of molded freeform optics, internal material stress is a relevant influencing factor for the functionality of a freeform optics in an optical system. This paper illustrates dominant influence parameters of an injection molding process relating to form deviation and internal material stress based on a freeform demonstrator geometry. Furthermore, a deterministic and efficient way for 3D mold correcting of systematic, asymmetrical shrinkage errors is shown to reach micrometer range shape accuracy at diameters up to 40 mm. In a second case, a stress-optimized parameter combination using unusual molding conditions was 3D corrected to reach high precision and low stress freeform polymer optics.

  3. Computer generated hologram null test of a freeform optical surface with rectangular aperture

    Science.gov (United States)

    Su, Ping; Ma, Jianshe; Tan, Qiaofeng; Kang, Guoguo; Liu, Yi; Jin, Guofan

    2012-02-01

    In null computed generated hologram (CGH) test of optical elements, fitting method is needed in null CGH design to generate continuous phase function from the ray-traced discrete phase data. The null CGH for freeform testing usually has a deformed aperture and a high order phase function, because of the aberrations introduced by freeform wavefront propagation. With traditional Zernike polynomial fitting method, selection of an orthogonal basis set and choosing number of terms are needed before fitting. Zernike polynomial fitting method is not suitable in null CGH design for freeform testing; a novel CGH design method with cubic B-spline interpolation is developed. For a freeform surface with 18×18 mm2 rectangular aperture and 630 μm peak-to-valley undulation, the null CGH with a curved rectangular aperture is designed by using the method proposed. Simulation and experimental results proved the feasibility of the novel CGH design method.

  4. CAD-DIRECTED INSPECTION PLANNING FOR FREEFORM SURFACE USING CONTACT PROBES

    Institute of Scientific and Technical Information of China (English)

    Chen Manyi; Li Bin; Duan Zhengcheng

    2005-01-01

    A methodology for CAD-directed measurement of freeform surface using a coordinate measuring machine equipped with a touch-trigger probe is presented, mainly including adaptive sampling of measurement points and registration of freeform surface. The proposed sampling method follows four steps:Freeform surface is fitted by bi-cubic B-spline; Curvedness measure of the surface is computed; Given a number of sampling points, an iterative algorithm is constructed for selecting a set of measurement points by employing the curvedness information; The measurement points is regularized for tradeoffbetween maximizing the measurement accuracy and minimizing the sampling time and cost. The aforesaid algorithm is demonstrated in term of a marine propeller blade. An offset surface registration method is presented to improve alignment accuracy of freeform objects, and Monte Carlo simulation is conducted to verify the effectiveness of the method.

  5. Machining and metrology systems for free-form laser printer mirrors

    Indian Academy of Sciences (India)

    D W Davis; M Walter; M Takahashi; T Masaki

    2003-10-01

    A major challenge in optics is to make optical components like mirrors and lenses smaller and cheaper. This is achieved by designing optical components that have conformal or free-form shapes. A free-form optic is defined as one that is not symmetrical about any axis. These highly demanding requirements are met by single point diamond machining in rigid ultra precision machine tools.

  6. 2D Sketch based recognition of 3D freeform shapes by using the RBF Neural Network

    OpenAIRE

    Qin, S F; Sun, Guangmin; Wright, D K; Lim, S.; Khan, U.; Mao, C.

    2005-01-01

    This paper presents a novel free-form surface recognition method from 2D freehand sketching. The approach is based on the Radial basis function (RBF), an artificial intelligence technique. A simple three-layered network has been designed and constructed. After training and testing with two types of surfaces (four sided boundary surfaces and four close section surfaces), it has been shown that the method is useful in freeform surface recognition. The testing results are very satisfactory.

  7. 2D sketch based recognition of 3D freeform shape by using the RBF neural network

    OpenAIRE

    Qin, SF; Sun, GM; Wright, DK; Lim, S.; Khan, U.; Mao, C.

    2005-01-01

    This paper presents a novel free-form surface recognition method from 2D freehand sketching. The approach is based on the Radial basis function (RBF), an artificial intelligence technique. A simple three-layered network has been designed and constructed. After training and testing with two types of surfaces (four sided boundary surfaces and four close section surfaces), it has been shown that the method is useful in freeform surface recognition. The testing results are very satisfactory.

  8. NON-CONTACT MEASUREMENT SYSTEM OF FREEFORM SURFACE AND NURBS RECONSTRUCTION OF MEASUREMENT POINTS

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Based on the development of the non-contact measurement system of free-form surface, NURBS reconstruc-tion of measurement points of freeform surface is effectively realized by modifying the objective function and recursiveprocedure and calculating the optimum number of control points. The reconstruction precision is evaluated through Ja-cobi's transformation method. The feasibility of the measurement system and effectiveness of the reconstruction algo-rithm above are proved by experiment.

  9. On the Use of Quaternions, Dual Quaternions, and Double Quaternions For Freeform Motion Synthesis

    Institute of Scientific and Technical Information of China (English)

    Q.J.Ge; C.Chang; A.Varshney; J.Menon

    2004-01-01

    Recently, there has been considerable effort to bring together quaternion-based representations of spatial displacements with curve design techniques in Computer Aided Geometric Design (CAGD) to develop methods for synthesizing freeform Cartesian motions. These methods have a wide range of applications from computer graphics,Cartesian motion planning for robot manipulators to task specification and motion approximation for spatial mechanism design. This paper compares the use of quaternions, dual quaternions, and double quaternions for freeform motion synthesis in a CAD environment.

  10. Engineering study, development and prototype fabrication of the supporting system for the CLIC Two-Beam Module

    CERN Document Server

    AUTHOR|(CDS)2068725; Karyotakis, Yannis; Dahoo, Pierre Richard; Alexopoulos, Theo; MEIS, Costantin; De Conto, Jean Marie; Jeremie, Andrea; Puzot, Patrique

    CERN, the European Organization for Nuclear Research, is based on the international collaboration in the field of high-energy particle physics research. The experiments carried out in its facilities are achieved through the existing particle accelerators. In addition, advanced accelerator research and development is one of the goals of CERN. For this reason, CLIC (the Compact LInear Collider) a new electron-positron linear accelerator is being studied at CERN. CLIC is built by the assembly of the Two-Beam Modules and takes advantage of an innovative acceleration principle, the Two-Beam acceleration. Each Module contains several technical systems that contribute to its successful operation. This thesis presents the development of the prototype supporting system for the CLIC Two-Beam Module. At first, the physics requirements are translated into technical specifications and the fundamental parts of the supporting system are defined. The CLIC operational conditions are identified and the corresponding boundaries...

  11. Free-Form Deformation with Rational DMS-Spline Volumes

    Institute of Scientific and Technical Information of China (English)

    Gang Xu; Guo-Zhao Wang; Xiao-Diao Chen

    2008-01-01

    In this paper, we propose a novel free-form deformation (FFD) technique, RDMS-FFD (Rational DMS-FFD),based on rational DMS-spline volumes. RDMS-FFD inherits some good properties of rational DMS-spline volumes and combines more deformation techniques than previous FFD methods in a consistent framework, such as local deformation,control lattice of arbitrary topology, smooth deformation, multiresolution deformation and direct manipulation of deforma-tion. We first introduce the rational DMS-spline volume by directly generalizing the previous results related to DMS-splies.How to generate a tetrahedral domain that approximates the shape of the object to be deformed is also introduced in this paper. Unlike the traditional FFD techniques, we manipulate the vertices of the tetrahedral domain to achieve deformation results. Our system demonstrates that RDMS-FFD is powerful and intuitive in geometric modeling.

  12. Freeform surface measurement and characterisation using a toolmakers microscope

    Science.gov (United States)

    Seung-yin Wong, Francis; Chauh, Kong-Bieng; Venuvinod, Patri K.

    2014-03-01

    Current freeform surface (FFS) characterization systems mainly cover aspects related to computer-aided design/manufacture (CAD/CAM). This paper describes a new approach that extends into computer-aided inspection (CAI).The following novel features are addressed: blacksquare Feature recognition and extraction from surface data blacksquare Characterisation of properties of the surface's M and N vectors at individual vertex blacksquare Development of a measuring plan using a toolmakers microscope for the inspection of the FFS blacksquare Inspection of the actual FFS produced by CNC milling blacksquare Verification of the measurement results and comparison with the CAD design data Tests have shown that the deviations between the CAI and CAD data were within the estimated uncertainty limits.

  13. Automatic recognition of intersecting features of freeform sheet metal parts

    Institute of Scientific and Technical Information of China (English)

    Chun-jie ZHANG; Xiong-hui ZHOU; Cong-xin LI

    2009-01-01

    This paper presents an approach for recognizing both isolated and intersecting geometric features of freeform surface models of parts, for the purpose of automating the process planning of sheet metal forming. The developed methodology has three major steps: subdivision of B-spline surfaces, detection of protrusions and depressions, and recognition of geometric features for sheet metal forming domain. The input geometry data format of the part is based on an IGES CAD surface model represented in the form of trimmed B-spline surfaces. Each surface is classified or subdivided into different curvature regions with the aid of curvature property surfaces obtained by using symbolic computation of B-spline surfaces. Those regions satisfying a particular geometry and topology relation are recognized as protrusion and depression (DP) shapes. The DP shapes are then classified into different geometric features using a rule-based approach. A verified feasibility study of the developed method is also presented.

  14. Free-form nanostructured tools for plastic injection moulding

    DEFF Research Database (Denmark)

    Kafka, Jan; Sonne, Mads Rostgaard; Lam, Yee Cheong;

    -nated typically by lithography. The nanostructures are imprinted by means of flexible stamps. After imprinting, nanostructures in the sol-gel are cured by baking, by which the material is converted to a quartz-like substance. Line patterns with depths up to about 500 nm and aspect ratio of up to 1 have been...... realized and successfully transferred to plastic parts during injection moulding.As an example, we present theory and results regarding the imprint of pillar nanostructures on a semi-spherical mold surface, followed by injection molding of the same. The deformation of the flexible stamp is characterized......We present results on a recently developed process to provide nanostructured surfaces on curved free-form injection moulding tools. The nanostructures are prepared using a sol-gel type coating, which can be applied by various means. Nanostructures are transferred from master structures origi...

  15. Freeform Compliant CMOS Electronic Systems for Internet of Everything Applications

    KAUST Repository

    Shaikh, Sohail F.

    2017-01-17

    The state-of-the-art electronics technology has been an integral part of modern advances. The prevalent rise of the mobile device and computational technology in the age of information technology offers exciting applications that are attributed to sophisticated, enormously reliable, and most mature CMOS-based electronics. We are accustomed to high performance, cost-effective, multifunctional, and energy-efficient scaled electronics. However, they are rigid, bulky, and brittle. The convolution of flexibility and stretchability in electronics for emerging Internet of Everything application can unleash smart application horizon in unexplored areas, such as robotics, healthcare, smart cities, transport, and entertainment systems. While flexible and stretchable device themes are being remarkably chased, the realization of the fully compliant electronic system is unaddressed. Integration of data processing, storage, communication, and energy management devices complements a compliant system. Here, a comprehensive review is presented on necessity and design criteria for freeform (physically flexible and stretchable) compliant high-performance CMOS electronic systems.

  16. Architectural Geometry and Fabrication-Aware Design

    KAUST Repository

    Pottmann, Helmut

    2013-04-27

    Freeform shapes and structures with a high geometric complexity play an increasingly important role in contemporary architecture. While digital models are easily created, the actual fabrication and construction remains a challenge. This is the source of numerous research problems many of which fall into the area of Geometric Computing and form part of a recently emerging research area, called "Architectural Geometry". The present paper provides a short survey of research in Architectural Geometry and shows how this field moves towards a new direction in Geometric Modeling which aims at combining shape design with important aspects of function and fabrication. © 2013 Kim Williams Books, Turin.

  17. Meshfree approximation methods for free-form optical surfaces with applications to head-worn displays

    Science.gov (United States)

    Cakmakci, Ozan

    Compact and lightweight optical designs achieving acceptable image quality, field of view, eye clearance, eyebox size, operating across the visible spectrum, are the key to the success of next generation head-worn displays. The first part of this thesis reports on the design, fabrication, and analysis of off-axis magnifier designs. The first design is catadioptric and consists of two elements. The lens utilizes a diffractive optical element and the mirror has a free-form surface described with an x-y polynomial. A comparison of color correction between doublets and single layer diffractive optical elements in an eyepiece as a function of eye clearance is provided to justify the use of a diffractive optical element. The dual-element design has an 8 mm diameter eyebox, 15 mm eye clearance, 20 degree diagonal full field, and is designed to operate across the visible spectrum between 450-650 nm. 20% MTF at the Nyquist frequency with less than 3% distortion has been achieved in the dual-element head-worn display. An ideal solution for a head-worn display would be a single free-form surface mirror design. A single surface mirror does not have dispersion; therefore, color correction is not required. A single surface mirror can be made see-through by machining the appropriate surface shape on the opposite side to form a zero power shell. The second design consists of a single off-axis free-form mirror described with an x-y polynomial, which achieves a 3 mm diameter exit pupil, 15 mm eye relief, and a 24 degree diagonal full field of view. The second design achieves 10% MTF at the Nyquist frequency set by the pixel spacing of the VGA microdisplay with less than 3% distortion. Both designs have been fabricated using diamond turning techniques. Finally, this thesis addresses the question of "what is the optimal surface shape for a single mirror constrained in an off-axis magnifier configuration with multiple fields?" Typical optical surfaces implemented in raytrace codes

  18. Structural and optical properties of ZnO fabricated by reactive e-beam and rf magnetron sputtering techniques

    Energy Technology Data Exchange (ETDEWEB)

    Al Asmar, R.; Ferblantier, G.; Mailly, F.; Foucaran, A. [Centre d' Electronique et de Micro-optoelectronique de Montpellier, Unite mixte de Recherche du CNRS n 5507, Universite Montpellier II, Place E. Bataillon, 34095 Montpellier (France)

    2005-03-01

    Zinc oxide thin films have been grown on (100)-oriented silicon substrate by reactive e-beam evaporation and rf magnetron sputtering techniques and a comparative study is discussed in this paper. Structural, electrical and optical characteristics have been studied before and after annealing in air by measurements of X-ray diffraction, real parts of the dielectric coefficient, and electrical resistivity. X-ray diffraction measurements have shown that ZnO films are highly c-axis-oriented with a full width at half maximum (FWMH) lower than 0.5 . The electrical resistivity is about 10{sup 11} {omega}.cm for magnetron sputtered films and it increases from 10{sup -2} {omega}.cm to about 10{sup 9} {omega}.cm after annealing at 750 C for electron beam evaporated films. Ellipsometry measurements have shown some improvement of the real dielectric coefficient after annealing treatment at 750 C of the ZnO evaporated by electron beam. The AFM images show that the surfaces of the e-beam evaporated ZnO and of the sputtered ZnO are relatively smooth. (copyright 2005 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  19. Understanding the Role of Hot Isostatic Pressing Parameters on the Microstructural Evolution of Ti-6Al-4V and Inconel 718 Fabricated by Electron Beam Melting

    Energy Technology Data Exchange (ETDEWEB)

    Peter, William H [ORNL; Nandwana, Peeyush [ORNL; Kirka, Michael M [ORNL; Dehoff, Ryan R [ORNL; Sames, William [Texas A& M University; ERDMAN III, DONALD L [ORNL; Eklund, Anders [Avure Technologies, Inc.; Howard, Ron [Avure Technologies, Inc.

    2015-04-01

    In this project, Avure and ORNL evaluated the influence of hot isostatic pressing (HIP) and thermal cycling as standalone post processing techniques on the microstructure of electron beam powder bed deposited Ti-6Al-4V and Inconel 718 alloys. Electron beam powder bed deposition is an effective technology for fabricating complex net shape components that cannot be manufactured with conventional processes. However, material deposited by this technology results in columnar grain growth which is detrimental for many applications. For Ti-6Al-4V, it has been found that thermal cycling alone is not sufficient to breakdown the columnar microstructure that is typical of electron beam powder bed technology. HIP, on the other hand, has the potential to be an effective technique to break down the columnar microstructure of Ti-6Al-4V into a more equiaxed and refined β grain structure, and provide a more homogeneous microstructure compared to the thermally cycled samples. Overall, the project showed that hot isostatic pressing reduced/eliminated porosity in both Ti-6Al-4V and Inconel 718 However, based on the unique thermal cycle and the application of pressure in the HIP vessel, Ti-6Al-4V e-beam deposited microstructures were modified from columnar grain growth to equiaxed microstructures; a significant outcome to this collaboration. Inconel 718, on the other hand, shows no change in the macrostructure as a result of the current HIP cycle based on the thermal history, and would require further investigation. Though the results of HIP cycle were very good at changing the microstructure, further development in optimizing the post heat treatments and HIP cycles is required to improve mechanical properties.

  20. Fabrication of nano-imprint templates for dual-Damascene applications using a high resolution variable shape E-beam writer

    Science.gov (United States)

    Pritschow, Marcus; Butschke, Joerg; Irmscher, Mathias; Sailer, Holger; Resnick, Douglas; Thompson, Ecron

    2007-10-01

    A 3D template fabrication process has been developed, which enables the generation of high resolution, high aspect pillars on top of lines. These templates will be used to print both vias and metal lines at once for the dual damascene technology. Due to the complexity of state of the art CMOS designs only a variable shape e-beam (VSB) writer combined with chemically amplified resists (CAR) can be considered for the patterning process. We focused our work especially on the generation of high aspect pillars with a diameter below 50nm and the development of suitable overlay strategies for getting a precise alignment between the two template tiers. In this context we investigated the influence of exposure strategies on the overlay result across the entire imprint area of 25mm × 25mm. Finally, we realized templates according to the MII standard with different test designs and confirmed printability of one of them on a MII tool.

  1. Molecular beam epitaxy growth of GaAs/InAs core-shell nanowires and fabrication of InAs nanotubes.

    Science.gov (United States)

    Rieger, Torsten; Luysberg, Martina; Schäpers, Thomas; Grützmacher, Detlev; Lepsa, Mihail Ion

    2012-11-14

    We present results about the growth of GaAs/InAs core-shell nanowires (NWs) using molecular beam epitaxy. The core is grown via the Ga droplet-assisted growth mechanism. For a homogeneous growth of the InAs shell, the As(4) flux and substrate temperature are critical. The shell growth starts with InAs islands along the NW core, which increase in time and merge giving finally a continuous and smooth layer. At the top of the NWs, a small part of the core is free of InAs indicating a crystal phase selective growth. This allows a precise measurement of the shell thickness and the fabrication of InAs nanotubes by selective etching. The strain relaxation in the shell occurs mainly via the formation of misfit dislocations and saturates at ~80%. Additionally, other types of defects are observed, namely stacking faults transferred from the core or formed in the shell, and threading dislocations.

  2. 0.532-μm laser conditioning of HfO2/SiO2 third harmonic separator fabricated by electron-beam evaporation

    Institute of Scientific and Technical Information of China (English)

    Dawei Li; Yuan'an Zhao; Jianda Shao; Zhengxiu Fan; Hongbo He

    2008-01-01

    The 0.532-μm laser conditioning of HfO2/SiO2 third harmonic separator fabricated by electron-beam evaporation (EBE) was studied.The laser induced damage threshold (LIDT) of the separator determined by 1-on-1 test is 9.1 J/cm2 and it is 15.2 J/cm2 after laser conditioning determined by raster scanning.Two kinds of damage morphologies,taper pits and flat bottom pits,are found on the sample surface and they show different damage behaviors.The damage onset of taper pits does not change obviously and the laser conditioning effect is contributed to the flat bottom pits,which limits the application of laser conditioning.

  3. Laser beam melting 3D printing of Ti6Al4V based porous structured dental implants: fabrication, biocompatibility analysis and photoelastic study.

    Science.gov (United States)

    Yang, Fei; Chen, Chen; Zhou, QianRong; Gong, YiMing; Li, RuiXue; Li, ChiChi; Klämpfl, Florian; Freund, Sebastian; Wu, XingWen; Sun, Yang; Li, Xiang; Schmidt, Michael; Ma, Duan; Yu, YouCheng

    2017-03-28

    Fabricating Ti alloy based dental implants with defined porous scaffold structure is a promising strategy for improving the osteoinduction of implants. In this study, we use Laser Beam Melting (LBM) 3D printing technique to fabricate porous Ti6Al4V dental implant prototypes with three controlled pore sizes (200, 350 and 500 μm). The mechanical stress distribution in the surrounding bone tissue is characterized by photoelastography and associated finite element simulation. For in-vitro studies, experiments on implants' biocompatibility and osteogenic capability are conducted to evaluate the cellular response correlated to the porous structure. As the preliminary results, porous structured implants show a lower stress-shielding to the surrounding bone at the implant neck and a more densed distribution at the bottom site compared to the reference implant. From the cell proliferation tests and the immunofluorescence images, 350 and 500 μm pore sized implants demonstrate a better biocompatibility in terms of cell growth, migration and adhesion. Osteogenic genes expression of the 350 μm group is significantly increased alone with the ALP activity test. All these suggest that a pore size of 350 μm provides an optimal provides an optimal potential for improving the mechanical shielding to the surrounding bones and osteoinduction of the implant itself.

  4. Laser beam melting 3D printing of Ti6Al4V based porous structured dental implants: fabrication, biocompatibility analysis and photoelastic study

    Science.gov (United States)

    Yang, Fei; Chen, Chen; Zhou, QianRong; Gong, YiMing; Li, RuiXue; Li, ChiChi; Klämpfl, Florian; Freund, Sebastian; Wu, XingWen; Sun, Yang; Li, Xiang; Schmidt, Michael; Ma, Duan; Yu, YouCheng

    2017-01-01

    Fabricating Ti alloy based dental implants with defined porous scaffold structure is a promising strategy for improving the osteoinduction of implants. In this study, we use Laser Beam Melting (LBM) 3D printing technique to fabricate porous Ti6Al4V dental implant prototypes with three controlled pore sizes (200, 350 and 500 μm). The mechanical stress distribution in the surrounding bone tissue is characterized by photoelastography and associated finite element simulation. For in-vitro studies, experiments on implants’ biocompatibility and osteogenic capability are conducted to evaluate the cellular response correlated to the porous structure. As the preliminary results, porous structured implants show a lower stress-shielding to the surrounding bone at the implant neck and a more densed distribution at the bottom site compared to the reference implant. From the cell proliferation tests and the immunofluorescence images, 350 and 500 μm pore sized implants demonstrate a better biocompatibility in terms of cell growth, migration and adhesion. Osteogenic genes expression of the 350 μm group is significantly increased alone with the ALP activity test. All these suggest that a pore size of 350 μm provides an optimal provides an optimal potential for improving the mechanical shielding to the surrounding bones and osteoinduction of the implant itself. PMID:28350007

  5. Cold Light Mirror Fabricated by Electron Beam Evaporation of TiO2 and SiO2

    Institute of Scientific and Technical Information of China (English)

    ZHONGDi-sheng; XUGuang-zhong; 等

    2000-01-01

    A process suitable for production on a large scale of cold light mirror for film projector is introduced.Deposition parameters required for producing TiO2/SiO2 optical multialyer systems by electron beam evaporation of TiO2 and SiO2 starting materials are investigated.Manufacture and techniques of cold mirror and the adhesion, stability, wear and corrosion resistance of cold mirror by this process are discussed.The result shows that cold mirror produced has good optical properties and better adhesion.

  6. Integration of carbon nanotubes with semiconductor technology: fabrication of hybrid devices by III–V molecular beam epitaxy

    DEFF Research Database (Denmark)

    Stobbe, Søren; Lindelof, P. E.; Nygård, J.

    2006-01-01

    on incorporation of singlewall nanotubes in III–V semiconductor heterostructures grown by molecular beam epitaxy (MBE). We demonstrate that singlewall carbon nanotubes can be overgrown using MBE; electrical contacts to the nanotubes are obtained by GaMnAs grown at 250 °C. The resulting devices can exhibit field......We review a number of essential issues regarding the integration of carbon nanotubes in semiconductor devices for electronics: material compatibility, electrical contacts, functionalities, circuit architectures and reliability. In the second part of the paper, we present our own recent results...

  7. Direct fabrication of nanoscale bio-adhesive patterns by electron beam surface modification of plasma polymerized poly ethylene oxide-like coatings.

    Science.gov (United States)

    Brétagnol, Frédéric; Sirghi, Lucel; Mornet, Stéphane; Sasaki, Takao; Gilliland, Douglas; Colpo, Pascal; Rossi, Francois

    2008-03-26

    In this study we present a method to produce nanostructured surfaces containing bio-adhesive features inside a non bio-adhesive matrix. The strategy is based on the combination of low pressure plasma polymerization and electron beam lithography processes and allows the fabrication of the structured materials in just two steps without using any solvents. In a first step, a thin protein-and-cell-repelling coating (∼10 nm) is obtained by plasma polymerization of Di-glyme. Then, in a second step, the bio-adhesive properties of the layer are tuned by monitoring the concentration of ether bonds of the film by irradiating it locally by different irradiation doses with an electron beam. Time-of-flight secondary ion mass spectroscopy and atomic force microscopy analysis have been used to characterize the produced surfaces. Experiments with a model protein (bovine serum albumin) on the patterned surfaces show preferential adhesion to the irradiated regions, indicating the potential of this simple technique for the development of highly compacted sensitive bio-sensing devices.

  8. 3D Printing PDMS Elastomer in a Hydrophilic Support Bath via Freeform Reversible Embedding

    Science.gov (United States)

    2016-01-01

    Polydimethylsiloxane (PDMS) elastomer is used in a wide range of biomaterial applications including microfluidics, cell culture substrates, flexible electronics, and medical devices. However, it has proved challenging to 3D print PDMS in complex structures due to its low elastic modulus and need for support during the printing process. Here we demonstrate the 3D printing of hydrophobic PDMS prepolymer resins within a hydrophilic Carbopol gel support via freeform reversible embedding (FRE). In the FRE printing process, the Carbopol support acts as a Bingham plastic that yields and fluidizes when the syringe tip of the 3D printer moves through it, but acts as a solid for the PDMS extruded within it. This, in combination with the immiscibility of hydrophobic PDMS in the hydrophilic Carbopol, confines the PDMS prepolymer within the support for curing times up to 72 h while maintaining dimensional stability. After printing and curing, the Carbopol support gel releases the embedded PDMS prints by using phosphate buffered saline solution to reduce the Carbopol yield stress. As proof-of-concept, we used Sylgard 184 PDMS to 3D print linear and helical filaments via continuous extrusion and cylindrical and helical tubes via layer-by-layer fabrication. Importantly, we show that the 3D printed tubes were manifold and perfusable. The results demonstrate that hydrophobic polymers with low viscosity and long cure times can be 3D printed using a hydrophilic support, expanding the range of biomaterials that can be used in additive manufacturing. Further, by implementing the technology using low cost open-source hardware and software tools, the FRE printing technique can be rapidly implemented for research applications.

  9. 3D Printing PDMS Elastomer in a Hydrophilic Support Bath via Freeform Reversible Embedding.

    Science.gov (United States)

    Hinton, Thomas J; Hudson, Andrew; Pusch, Kira; Lee, Andrew; Feinberg, Adam W

    2016-10-10

    Polydimethylsiloxane (PDMS) elastomer is used in a wide range of biomaterial applications including microfluidics, cell culture substrates, flexible electronics, and medical devices. However, it has proved challenging to 3D print PDMS in complex structures due to its low elastic modulus and need for support during the printing process. Here we demonstrate the 3D printing of hydrophobic PDMS prepolymer resins within a hydrophilic Carbopol gel support via freeform reversible embedding (FRE). In the FRE printing process, the Carbopol support acts as a Bingham plastic that yields and fluidizes when the syringe tip of the 3D printer moves through it, but acts as a solid for the PDMS extruded within it. This, in combination with the immiscibility of hydrophobic PDMS in the hydrophilic Carbopol, confines the PDMS prepolymer within the support for curing times up to 72 h while maintaining dimensional stability. After printing and curing, the Carbopol support gel releases the embedded PDMS prints by using phosphate buffered saline solution to reduce the Carbopol yield stress. As proof-of-concept, we used Sylgard 184 PDMS to 3D print linear and helical filaments via continuous extrusion and cylindrical and helical tubes via layer-by-layer fabrication. Importantly, we show that the 3D printed tubes were manifold and perfusable. The results demonstrate that hydrophobic polymers with low viscosity and long cure times can be 3D printed using a hydrophilic support, expanding the range of biomaterials that can be used in additive manufacturing. Further, by implementing the technology using low cost open-source hardware and software tools, the FRE printing technique can be rapidly implemented for research applications.

  10. Source fabrication and lifetime for Li+ ion beams extracted from alumino-silicate sources

    Energy Technology Data Exchange (ETDEWEB)

    Roy, Prabir K.; Greenway, Wayne G.; Kwan, Joe W.

    2012-04-01

    A space-charge-limited beam with current densities (J) exceeding 1 mA/cm2 have been measured from lithium alumino-silicate ion sources at a temperature of ~1275 °C. At higher extraction voltages, the source appears to become emission limited with J ≥ 1.5 mA/cm2, and J increases weakly with the applied voltage. A 6.35 mm diameter source with an alumino-silicate coating, ≤0.25 mm thick, has a measured lifetime of ~40 h at ~1275 °C, when pulsed at 0.05 Hz and with pulse length of ~6 μs each. At this rate, the source lifetime was independent of the actual beam charge extracted due to the loss of neutral atoms at high temperature. Finally, the source lifetime increases with the amount of alumino-silicate coated on the emitting surface, and may also be further extended if the temperature is reduced between pulses.

  11. Source fabrication and lifetime for Li+ ion beams extracted from alumino-silicate sources

    Energy Technology Data Exchange (ETDEWEB)

    Roy, Prabir K.; Greenway, Wayne G.; Kwan, Joe W

    2012-03-05

    A space-charge-limited beam with current densities (J) exceeding 1 mA/cm2 have been measured from lithium alumino-silicate ion sources at a temperature of ~1275 °C. At higher extraction voltages, the source appears to become emission limited with J ≥ 1.5 mA/cm2, and J increases weakly with the applied voltage. A 6.35 mm diameter source with an alumino-silicate coating, ≤0.25 mm thick, has a measured lifetime of ~40 h at ~1275 °C, when pulsed at 0.05 Hz and with pulse length of ~6 μs each. At this rate, the source lifetime was independent of the actual beam charge extracted due to the loss of neutral atoms at high temperature. Finally, the source lifetime increases with the amount of alumino-silicate coated on the emitting surface, and may also be further extended if the temperature is reduced between pulses.

  12. Variation in mechanical behavior due to different build directions of Titanium6Aluminum4Vanadium fabricated by electron beam additive manufacturing technology

    Science.gov (United States)

    Roy, Lalit

    Titanium has always been a metal of great interest since its discovery especially for critical applications because of its excellent mechanical properties such as light weight (almost half of that of the steel), low density (4.4 gm/cc) and high strength (almost similar to steel). It creates a stable and adherent oxide layer on its surface upon exposure to air or water which gives it a great resistance to corrosion and has made it a great choice for structures in severe corrosive environment and sea water. Its non-allergic property has made it suitable for biomedical application for manufacturing implants. Having a very high melting temperature, it has a very good potential for high temperature applications. But high production and processing cost has limited its application. Ti6Al4V is the most used titanium alloy for which it has acquired the title as `workhouse' of the Ti family. Additive layer Manufacturing (ALM) has brought revolution in manufacturing industries. Today, this additive manufacturing has developed into several methods and formed a family. This method fabricates a product by adding layer after layer as per the geometry given as input into the system. Though the conception was developed to fabricate prototypes and making tools initially, but its highly economic aspect i.e., very little waste material for less machining and comparatively lower production lead time, obviation of machine tools have drawn attention for its further development towards mass production. Electron Beam Melting (EBM) is the latest addition to ALM family developed by Arcam, ABRTM located in Sweden. The electron beam that is used as heat source melts metal powder to form layers. For this thesis work, three different types of specimens have been fabricated using EBM system. These specimens differ in regard of direction of layer addition. Mechanical properties such as ultimate tensile strength, elastic modulus and yield strength, have been measured and compared with standard data

  13. Generation of arbitrary freeform source shapes using advanced illumination systems in high-NA immersion scanners

    Science.gov (United States)

    Zimmermann, Jörg; Gräupner, Paul; Neumann, Jens T.; Hellweg, Dirk; Jürgens, Dirk; Patra, Michael; Hennerkes, Christoph; Maul, Manfred; Geh, Bernd; Engelen, Andre; Noordman, Oscar; Mulder, Melchior; Park, Sean; De Vocht, Joep

    2010-04-01

    The application of customized and freeform illumination source shapes is a key enabler for continued shrink using 193 nm water based immersion lithography at the maximum possible NA of 1.35. In this paper we present the capabilities of the DOE based Aerial XP illuminator and the new programmable FlexRay illuminator. Both of these advanced illumination systems support the generation of such arbitrarily shaped illumination sources. We explain how the different parts of the optical column interact in forming the source shape with which the reticle is illuminated. Practical constraints of the systems do not limit the capabilities to utilize the benefit of freeform source shapes vs. classic pupil shapes. Despite a different pupil forming mechanism in the two illuminator types, the resulting pupils are compatible regarding lithographic imaging performance so that processes can be transferred between the two illuminator types. Measured freeform sources can be characterized by applying a parametric fit model, to extract information for optimum pupil setup, and by importing the measured source bitmap into an imaging simulator to directly evaluate its impact on CD and overlay. We compare measured freeform sources from both illuminator types and demonstrate the good matching between measured FlexRay and DOE based freeform source shapes.

  14. Undefined freeform surfaces having deterministic structure: issues of their characterization for functionality and manufacture

    Science.gov (United States)

    Whitehouse, David J.

    2016-09-01

    There is an increasing use of surfaces which have structure, an increase in the use of freeform surfaces, and most importantly an increase in the number of surfaces having both characteristics. These can be called multi-function surfaces, where more than one function is helped by the geometrical features: the structure can help one, the freeform another. Alternatively, they can be complementary to optimize a single function, but in all cases both geometries are involved. This paper examines some of the problems posed by having such disparate geometries on one surface; in particular, the methods of characterization needed to help understand the functionality and also to some extent their manufacture. This involves investigating ways of expressing how local and global geometric features of undefined freeform surfaces might influence function and how surface structure on top of or in series with the freeform affects the nature of the characterization. Some methods have been found of identifying possible strategies for tackling the characterization problem, based in part on the principles of least action and on the way that nature has solved the marriage of flexible freeform geometry and structure on surfaces.

  15. 16 CFR 1145.5 - Emberizing materials (embers and ash) containing respirable free-form asbestos; risk of cancer...

    Science.gov (United States)

    2010-01-01

    ...) containing respirable free-form asbestos; risk of cancer associated with inhalation of asbestos fibers. 1145... Emberizing materials (embers and ash) containing respirable free-form asbestos; risk of cancer associated with inhalation of asbestos fibers. (a) The Commission finds that it is in the public interest...

  16. Cavity Design, Fabrication and Commission Performance of a 750MHz, 4-rod Separator for CEBAF 4-Hall Beam Delivery System

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Haipeng [Jefferson Lab, Newport News, VA; Cheng, Guangfeng [Jefferson Lab, Newport News, VA; Turlington, Larry T. [Jefferson Lab, Newport News, VA; Wissmann, Mark J. [Jefferson Lab, Newport News, VA

    2015-09-01

    A short version of the original CEBAF normal conducting 4-rod separator cavity has been developed into a 750MHz one * since the concept of simultaneous 4-hall operation for CEBAF is introduced **. This work has been advanced further based on the EM design optimization, bench measurement and by conducting RF-thermal coupled simulation using CST and ANSYS to confirm the cavity tuning and thermal performance. The cavity fabrication used matured technology like copper plating and machining. The cavity flanges, couplers, tuners and cooling channels adopted consistent/compatible hardware with the existing 500MHz cavities. The electromagnetic and thermal design simulations have greatly reduced the prototyping and bench tuning time of the first prototype. Four production cavities have reached a typical 1.94MV kick voltage or 3.0kW wall loss on each cavity after a minor multipactoring or no processing, 7.5% overhead power than the design specification.

  17. Efficient free-form surface representation with application in orthodontics

    Science.gov (United States)

    Yamany, Sameh M.; El-Bialy, Ahmed M.

    1999-03-01

    Orthodontics is the branch of dentistry concerned with the study of growth of the craniofacial complex. The detection and correction of malocclusion and other dental abnormalities is one of the most important and critical phases of orthodontic diagnosis. This paper introduces a system that can assist in automatic orthodontics diagnosis. The system can be used to classify skeletal and dental malocclusion from a limited number of measurements. This system is not intended to deal with several cases but is aimed at cases more likely to be encountered in epidemiological studies. Prior to the measurement of the orthodontics parameters, the position of the teeth in the jaw model must be detected. A new free-form surface representation is adopted for the efficient and accurate segmentation and separation of teeth from a scanned jaw model. THe new representation encodes the curvature and surface normal information into a 2D image. Image segmentation tools are then sued to extract structures of high/low curvature. By iteratively removing these structures, individual teeth surfaces are obtained.

  18. FORMING FREEFORM SURFACE SHEET METAL USINGINTEGRATED REVERSE ENGINEERING TECHNOLOGY

    Institute of Scientific and Technical Information of China (English)

    XING; Yuan(

    2001-01-01

    [1]Puntambekar N V, Jablokow A G, Sommer H J. Unified review of 3D model generation for reverse engineering[J]. Computer Integrated Manufacturing System,1994,7(4):259~268.[2]Chikofsky E J. Reverse engineering and design recovery: a taxonomy[J]. IEEE Software,1990,6(3):13~17.[3]Chou Hon-yue. Application of reverse engineering in die and mold manufacturing[A]. 3rd Int Conf on Mould & Die Technique in Asia[C]. Taibei, China,1995.753~764.[4]Dipl-Ing Thomas Haller. Rapid mould and die making using reverse engineering and rapid prototyping[A]. 3rd Int Conf on Mould & Die Technique in Asia[C]. Taibei, China,1995.739~752.[5]Abella R J, Daschbach J M. Reverse engineering industrial applications[J]. Computers Ind Engng,1994,26(2):381~385.[6]Chen Y D, Tang X J. Automatic digitization of freeform curves by coordinate measuring machines[J]. ASME PED,1992,62:113~125.[7]Antonie van Rensburg. Implementing IDEF techniques as simulation modeling specifications[J]. Computers Ind Engng,1994,29(1-4):467~571.[8]Eastma C M, Fereshetian N. Informaiton models for use in product design: a comparison[J]. Computer-Aided Design.1994,26(7):551~572.

  19. Parametric design of a part with free-form surfaces

    Institute of Scientific and Technical Information of China (English)

    KIM Yeoung-il; KIM Li-ra; JUN Cha-soo

    2006-01-01

    3D solid models for parts with regular-form surfaces (PRFSs) are effectively generated using traditional parametric design techniques. A new model is obtained by changing some parameters defining the model. The parts with free-form surfaces(PFFSs), however, cannot be defined by several parameters. Usually they are defined by some geometric elements like profile curves. The traditional parametric design approaches have not easily dealt with the PFFSs. A method for generating a solid model and an engineering drawing for PFFSs is proposed in this paper: First, the new profiles are generated from input point data. Second,the profile information is extracted from the existing model. Last, the old profiles are replaced with the new profiles. This method can preserve the associative information of the existing model and automatically generate the drawing including views, dimensions, and annotations. The proposed method has been implemented using a commercial CAD/CAM system, Unigraphics, and API functions written in C-language, and were applied to the blades of a turbine generator. Some illustrative examples are provided in order to show the effectiveness of the proposed method.

  20. High Brightness HDR Projection Using Dynamic Freeform Lensing

    KAUST Repository

    Damberg, Gerwin

    2016-05-03

    Cinema projectors need to compete with home theater displays in terms of image quality. High frame rate and spatial resolution as well as stereoscopic 3D are common features today, but even the most advanced cinema projectors lack in-scene contrast and, more important, high peak luminance, both of which are essential perceptual attributes of images appearing realistic. At the same time, HDR image statistics suggest that the average image intensity in a controlled ambient viewing environment such as the cinema can be as low as 1% for cinematic HDR content and not often higher than 18%, middle gray in photography. Traditional projection systems form images and colors by blocking the source light from a lamp, therefore attenuating between 99% and 82% of light, on average. This inefficient use of light poses significant challenges for achieving higher peak brightness levels. In this work, we propose a new projector architecture built around commercially available components, in which light can be steered to form images. The gain in system efficiency significantly reduces the total cost of ownership of a projector (fewer components and lower operating cost), and at the same time increases peak luminance and improves black level beyond what is practically achievable with incumbent projector technologies. At the heart of this computational display technology is a new projector hardware design using phase modulation in combination with a new optimization algorithm that is capable of on-the-fly computation of freeform lens surfaces. © 2016 ACM.

  1. Plasmonic Gold Helices for the visible range fabricated by oxygen plasma purification of electron beam induced deposits

    CERN Document Server

    Haverkamp, Caspar; Jäckle, Sara; Manzoni, Anna; Christiansen, Silke

    2016-01-01

    Electron beam induced deposition (EBID) currently provides the only direct writing technique for truly three-dimensional nanostructures with geometrical features below 50 nm. Unfortunately, the depositions from metal-organic precursors suffer from a substantial carbon content. This hinders many applications, especially in plasmonics where the metallic nature of the geometric surfaces is mandatory. To overcome this problem a post-deposition treatment with oxygen plasma at room temperature was investigated for the purification of gold containing EBID structures. Upon plasma treatment, the structures experience a shrinkage in diameter of about 18 nm but entirely keep their initial shape. The proposed purification step results in a core-shell structure with the core consisting of mainly unaffected EBID material and a gold shell of about 20 nm in thickness. These purified structures are plasmonically active in the visible wavelength range as shown by dark field optical microscopy on helical nanostructures. Most no...

  2. Micro-nanopores fabricated by high-energy electron beam irradiation: suitable structure for controlling pesticide loss.

    Science.gov (United States)

    Xiang, Yubin; Wang, Ning; Song, Jimei; Cai, Dongqing; Wu, Zhengyan

    2013-06-01

    Pesticide sprayed onto crop leaves tends to be washed off by rainwater and discharge into the environment through leaching and runoff, resulting in severe pollution to both soil and water. Here, to control pesticide loss, we developed a loss-control pesticide (LCP) by adding modified natural nanoclay (diatomite) through high-energy electron beam (HEEB) to traditional pesticide. After HEEB treatment, the originally clogged pores in diatomite opened, resulting in plenty of micro-nanopores in diatomite, which are beneficial for the pesticide molecules to access and be adsorbed. This pesticide-diatomite complex tended to be retained by the rough surface of crop leaves, displaying a high adhesion performance onto the leaves, so that the pesticide loss reduced, sufficient pesticide for crops was supplied, and the pollution risk of the pesticide could be substantially lowered.

  3. Long-wavelength PtSi infrared detectors fabricated by incorporating a p(+) doping spike grown by molecular beam epitaxy

    Science.gov (United States)

    Lin, T. L.; Park, J. S.; George, T.; Jones, E. W.; Fathauer, R. W.; Maserjian, J.

    1993-01-01

    By incorporating a 1-nm-thick p(+) doping spike at the PtSi/Si interface, we have successfully demonstrated extended cutoff wavelengths of PtSi Schottky infrared detectors in the long wavelength infrared (LWIR) regime for the first time. The extended cutoff wavelengths resulted from the combined effects of an increased electric field near the silicide/Si interface due to the p(+) doping spike and the Schottky image force. The p(+) doping spikes were grown by molecular beam epitaxy at 450 C, using elemental boron as the dopant source, with doping concentrations ranging from 5 x 10 exp 19 to 2 x 10 exp 20/cu cm. Transmission electron microscopy indicated good crystalline quality of the doping spikes. The cutoff wavelengths were shown to increase with increasing doping concentrations of the p(+) spikes. Thermionic emission dark current characteristics were observed and photoresponses in the LWIR regime were demonstrated.

  4. The field emission properties of high aspect ratio diamond nanocone arrays fabricated by focused ion beam milling

    Directory of Open Access Journals (Sweden)

    Z.L. Wang, Q. Wang, H.J. Li, J.J. Li, P. Xu, Q. Luo, A.Z. Jin, H.F. Yang and C.Z. Gu

    2005-01-01

    Full Text Available High aspect ratio diamond nanocone arrays are formed on freestanding diamond film by means of focused ion beam (FIB milling technology and hot-filament chemical vapor deposition (HFCVD method. The structure and phase purity of an individual diamond nanocone are characterized by scanning electron microscopy (SEM and micro-Raman spectroscopy. The result indicates that the diamond cones with high aspect ratio and small tip apex radius can be obtained by optimizing the parameters of FIB milling and diamond growth. The diamond nanocone arrays were also used to study the electron field emission properties and electric field shielding effect, finding high emission current density, low threshold and weak shielding effect, all attributable to the high field enhancement factor and suitable cone density of the diamond nanocone emitter

  5. Applications for Gradient Metal Alloys Fabricated Using Additive Manufacturing

    Science.gov (United States)

    Hofmann, Douglas C.; Borgonia, John Paul C.; Dillon, Robert P.; Suh, Eric J.; Mulder, jerry L.; Gardner, Paul B.

    2013-01-01

    Recently, additive manufacturing (AM) techniques have been developed that may shift the paradigm of traditional metal production by allowing complex net-shaped hardware to be built up layer-by-layer, rather than being machined from a billet. The AM process is ubiquitous with polymers due to their low melting temperatures, fast curing, and controllable viscosity, and 3D printers are widely available as commercial or consumer products. 3D printing with metals is inherently more complicated than with polymers due to their higher melting temperatures and reactivity with air, particularly when heated or molten. The process generally requires a high-power laser or other focused heat source, like an electron beam, for precise melting and deposition. Several promising metal AM techniques have been developed, including laser deposition (also called laser engineered net shaping or LENS® and laser deposition technology (LDT)), direct metal laser sintering (DMLS), and electron beam free-form (EBF). These machines typically use powders or wire feedstock that are melted and deposited using a laser or electron beam. Complex net-shape parts have been widely demonstrated using these (and other) AM techniques and the process appears to be a promising alternative to machining in some cases. Rather than simply competing with traditional machining for cost and time savings, the true advantage of AM involves the fabrication of hardware that cannot be produced using other techniques. This could include parts with "blind" features (like foams or trusses), parts that are difficult to machine conventionally, or parts made from materials that do not exist in bulk forms. In this work, the inventors identify that several AM techniques can be used to develop metal parts that change composition from one location in the part to another, allowing for complete control over the mechanical or physical properties. This changes the paradigm for conventional metal fabrication, which relies on an

  6. A Scheme for Reconstructing Free-form Surface from Shading with Cellular Automata

    Institute of Scientific and Technical Information of China (English)

    XU Bin; TANG Linxin; SHI Hanmin

    2006-01-01

    The reconstruction of free-form surface is a fundamental problem in digital manufacture. This article presents a novel solution to reconstructing free-form surface from an intensity image under the Lambertian reflection model,that is a method called shape from shading (SFS). Our approach is based on the two-dimensional cellular automata (CA), and fully uses the local information of both image and the reconstructed surface. After several iterations, the free-form surface corresponding to the input image is obtained. The encouraging results on both synthetic and real-world images are provided in this paper, and the performance of our algorithm is analyzed on synthetic images using mean and standard deviation of depth (Z) errors.

  7. Optical design of an ultrashort throw ratio projector with two freeform mirrors

    Science.gov (United States)

    Nie, Yunfeng; Mohedano, Rubén.; Benítez, Pablo; Chaves, Julio; Miñano, Juan C.; Thienpont, Hugo; Duerr, Fabian

    2016-09-01

    In this work, an optical design approach is presented to design an ultrashort throw distance projection system by combination of an off-the-shelf refractive lens and two off-axis freeform mirrors. These two freeform mirrors are used to greatly shorten the projection distance by more than three times compared to conventional (rotationally symmetric) systems, while still maintaining a good imaging quality. Firstly, a direct design method that enables the simultaneous calculation of two off-axis freeform-profile mirrors by partially coupling more than three fields is introduced. The specifications of the conventional refractive lens are taken into account during this procedure. The pupil matching principle is applied to ensure good performance between the two sub-systems. The calculated mirrors then serve as a good starting point for optimization using commercial optical design software. To step from freeform profiles to freeform surfaces, the calculated two profiles are fitted into odd polynomials to evaluate the image quality and then re-fitted into XY polynomials for further optimization. Finally, the polynomial coefficients of the two freeform mirrors are imported into the optical design program. The merit function is built from RMS spot radii over the full field, and additional constraints are made for correcting distortion. After optimization, the calculated initial design quickly converges to a well performing imaging system. As an example, an ultrashort throw distance projection lens with a large 80-inch diagonal image at 400mm throw distance is designed, analyzed and compared with literature data. The values of MTF are over 0.6 at 0.5 lp/mm and the distortion is less than 1.5%: showing a very good and well balanced imaging performance over the entire field of view.

  8. Ion beam irradiation of cuprate high-temperature superconductors: Systematic modification of the electrical properties and fabrication of nanopatterns

    Energy Technology Data Exchange (ETDEWEB)

    Lang, W., E-mail: wolfgang.lang@univie.ac.at [University of Vienna, Faculty of Physics, Boltzmanngasse 5, A-1090 Wien (Austria); Marksteiner, M. [University of Vienna, Faculty of Physics, Boltzmanngasse 5, A-1090 Wien (Austria); Bodea, M.A.; Siraj, K.; Pedarnig, J.D. [Johannes-Kepler-University Linz, Institute of Applied Physics, A-4040 Linz (Austria); Kolarova, R.; Bauer, P. [Johannes-Kepler-University Linz, Institute of Experimental Physics, A-4040 Linz (Austria); Haselgruebler, K.; Hasenfuss, C. [Johannes-Kepler-University Linz, Center of Surface and Nanoanalytics, A-4040 Linz (Austria); Beinik, I.; Teichert, C. [University of Leoben, Institute of Physics, A-8700 Leoben (Austria)

    2012-02-01

    Irradiation of thin films of the cuprate high-temperature superconductor YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} (YBCO) with 75 keV He{sup +} ions leads to an exponential increase of the resistivity and a non-linear decrease of the critical temperature. At a fluence above 3 Multiplication-Sign 10{sup 15}cm{sup -2} the material becomes semiconducting. Calculations of ion-target interactions using the MARLOWE code indicated that these effects are due to the creation of point defects, primarily by displacing oxygen atoms, and that the lateral broadening of the ion's collision cascades is smaller than 10 nm in a 100 nm thick YBCO film. Irradiating a YBCO film through a silicon stencil mask with minimum aperture of 125 nm placed on top of the sample results in a local modification of its electrical properties. We demonstrate that this technique can be used to produce patterns of sub-100 nm size, visualized by scanning electron microscopy and conductive atomic force microscopy. This simple one-step process does not require the removal of target material and avoids the contamination problems associated with chemical etching and focused ion beam techniques.

  9. Planar periodic structures fabricated in Er/Yb-codoped phosphate glass using multi-beam ultraviolet laser holography.

    Science.gov (United States)

    Pissadakis, Stavros; Pappas, Christos

    2007-04-02

    The inscription of a two-dimensional periodic lattice in the Schott IOG1 phosphate glass, by employing a laser assisted selective chemical etching method, is presented here. A two step patterning approach is employed, wherein damage is induced into the glass volume by exposure to intense laser radiation and subsequently, a chemical development in an alkali solution, selectively etches the exposed areas. A simple four beam interferometric setup is used for defining the two-dimensional periodic pattern on the sample surface. The exposures were performed by using the output of a high coherence 213nm, 150ps Nd:YAG laser; while the chemical developing was carried out in aqueous KOH solution. The periodic structures inscribed have periodicities of the order of 500nm and depth greater than 200nm. These Bragg reflectors are characterized by means of diffraction efficiency, and surface topology by employing atomic force and scanning electron microscopy. Issues related with the interferometric and wet etching processes are also presented and discussed.

  10. Accuracy Assessment for Cad Modeling of Freeform Surface Described by Equation

    Directory of Open Access Journals (Sweden)

    Golba Grzegorz

    2015-06-01

    Full Text Available This paper presents the results of comparative analysis of modeling accuracy the freeform surface constructed by using a variety of algorithms for surface modeling. Also determined the accuracy of mapping the theoretical freeform surface described by mathematical equation. To model surface objects used: SolidWorks 2012, CATIA v5 and Geomagic Studio 12. During the design process of CAD models were used: profile curves, fitting parametric surface and polygonal mesh. To assess the accuracy of the CAD models used Geomagic Qualify 12. On the basis of analyse defined the scope of application of each modeling techniques depending on the nature of the constructed object.

  11. Efficient focusing of 8 keV X-rays with multilayer Fresnel zone plates fabricated by atomic layer deposition and focused ion beam milling.

    Science.gov (United States)

    Mayer, Marcel; Keskinbora, Kahraman; Grévent, Corinne; Szeghalmi, Adriana; Knez, Mato; Weigand, Markus; Snigirev, Anatoly; Snigireva, Irina; Schütz, Gisela

    2013-05-01

    Fresnel zone plates (FZPs) recently showed significant improvement by focusing soft X-rays down to ~10 nm. In contrast to soft X-rays, generally a very high aspect ratio FZP is needed for efficient focusing of hard X-rays. Therefore, FZPs had limited success in the hard X-ray range owing to difficulties of manufacturing high-aspect-ratio zone plates using conventional techniques. Here, employing a method of fabrication based on atomic layer deposition (ALD) and focused ion beam (FIB) milling, FZPs with very high aspect ratios were prepared. Such multilayer FZPs with outermost zone widths of 10 and 35 nm and aspect ratios of up to 243 were tested for their focusing properties at 8 keV and shown to focus hard X-rays efficiently. This success was enabled by the outstanding layer quality thanks to ALD. Via the use of FIB for slicing the multilayer structures, desired aspect ratios could be obtained by precisely controlling the thickness. Experimental diffraction efficiencies of multilayer FZPs fabricated via this combination reached up to 15.58% at 8 keV. In addition, scanning transmission X-ray microscopy experiments at 1.5 keV were carried out using one of the multilayer FZPs and resolved a 60 nm feature size. Finally, the prospective of different material combinations with various outermost zone widths at 8 and 17 keV is discussed in the light of the coupled wave theory and the thin-grating approximation. Al2O3/Ir is outlined as a promising future material candidate for extremely high resolution with a theoretical efficiency of more than 20% for as small an outermost zone width as 10 nm at 17 keV.

  12. Thickness-dependent blue shift in the excitonic peak of conformally grown ZnO:Al on ion-beam fabricated self-organized Si ripples

    Energy Technology Data Exchange (ETDEWEB)

    Basu, T.; Kumar, M.; Som, T., E-mail: tsom@iopb.res.in [Institute of Physics, Sachivalaya Marg, Bhubaneswar 751 005 (India); Nandy, S. [CENIMAT, Faculdade de Ciencias e Tecnologia, Universidade Nova de Lisboa, Caparica 2829 516 (Portugal); Satpati, B. [Surface Physics and Material Science Division, Saha Institute of Nuclear Physics, Kolkata 700 064 (India); Saini, C. P.; Kanjilal, A. [Department of Physics, School of Natural Sciences, Shiv Nadar University, Gautam Budh Nagar, Uttar Pradesh 201 314 (India)

    2015-09-14

    Al-doped ZnO (AZO) thin films of thicknesses 5,10, 15, 20, and 30 nm were deposited on 500 eV argon ion-beam fabricated nanoscale self-organized rippled-Si substrates at room temperature and are compared with similar films deposited on pristine-Si substrates (without ripples). It is observed that morphology of self-organized AZO films is driven by the underlying substrate morphology. For instance, for pristine-Si substrates, a granular morphology evolves for all AZO films. On the other hand, for rippled-Si substrates, morphologies having chain-like arrangement (anisotropic in nature) are observed up to a thickness of 20 nm, while a granular morphology evolves (isotropic in nature) for 30 nm-thick film. Photoluminescence studies reveal that excitonic peaks corresponding to 5–15 nm-thick AZO films, grown on rippled-Si templates, show a blue shift of 8 nm and 3 nm, respectively, whereas the peak shift is negligible for 20-nm thick film (with respect to their pristine counter parts). The observed blue shifts are substantiated by diffuse reflectance study and attributed to quantum confinement effect, associated with the size of the AZO grains and their spatial arrangements driven by the anisotropic morphology of underlying rippled-Si templates. The present findings will be useful for making tunable AZO-based light-emitting devices.

  13. Investigation of fabrication process for sub 20-nm dense pattern of non-chemically amplified electron beam resist based on acrylic polymers

    Science.gov (United States)

    Ochiai, Shunsuke; Takayama, Tomohiro; Kishimura, Yukiko; Asada, Hironori; Sonoda, Manae; Iwakuma, Minako; Hoshino, Ryoichi

    2016-10-01

    In this study, we examine exposure characteristics of a positive tone electron beam resist consisting of methyl α- chloroacrylate and α-methylstyrene by changing the development process conditions. 25/25 nm and 30/30 nm line-andspace (L/S) patterns (design value) are developed in amyl and heptyl acetates. The resist patterns developed at 0ºC for 120 s show the better shapes having the vertical sidewalls than those developed at 22 °C for 60 s. The dose margins of pattern formation for 0°C development become wider, although the sensitivities are lower. The effect of post exposure baking (PEB) on exposure characteristics is also investigated. Adding PEB process performed at 120°C for 2 min, the dose margin also becomes wider although the sensitivity is lower. 20/20 nm L/S patterns are fabricated by using PEB and/or 0°C development. Though the required exposure dose is larger, the resist pattern is improved by PEB and/or 0°C development. The formation of 35 nm pitch pattern is also presented.

  14. Focused ion beam-fabricated Au micro/nanostructures used as a surface enhanced Raman scattering-active substrate for trace detection of molecules and influenza virus

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Ying-Yi; Liao, Jiunn-Der; Ju, Yu-Hung; Chang, Chia-Wei [Department of Materials Science and Engineering, National Cheng Kung University, Tainan 701, Taiwan (China); Shiau, Ai-Li, E-mail: jdliao@mail.ncku.edu.tw [Department of Microbiology and Immunology, National Cheng Kung University, No 1, University Road, Tainan 70101, Taiwan (China)

    2011-05-06

    The focused ion beam (FIB) technique was used to precisely fabricate patterned Au micro/nanostructures (fibAu). The effects of surface enhanced Raman scattering (SERS) on the fibAu samples were investigated by adjusting the geometrical, dimensional, and spacing factors. The SERS mechanism was evaluated using low-concentration rhodamine 6G (R6G) molecules, physically adsorbed or suspended on/within the micro/nanostructures. The results indicated that for detecting R6G molecules, hexagon-like micro/nanostructures induced a higher electromagnetic mechanism (EM) due to the availability of multiple edges and small curvature. By decreasing the dimensions from 300 to 150 nm, the laser-focused area contained an increasing number of micro/nanostructures and therefore intensified the excitation of SERS signals. Moreover, with an optimized geometry and dimensions of the micro/nanostructures, the relative intensity/surface area value reached a maximum as the spacing was 22 nm. An exponential decrease was found as the spacing was increased, which most probably resulted from the loss of EM. The spacing between the micro/nanostructures upon the fibAu was consequently regarded as the dominant factor for the detection of R6G molecules. By taking an optimized fibAu to detect low-concentration influenza virus, the amino acids from the outermost surface of the virus can be well distinguished through the SERS mechanism.

  15. Solid Freeform Fabrication Proceedings (9th) Held in Austin, Texas on August 10-12 1998

    Science.gov (United States)

    1998-08-01

    formation, excessive pressures will lead to explosive removal of the powder bed rather than melt displacement. This paper presents the results of a...oxide. Further heating of these oxide "bags" leads to catastrophic failure and explosive release of molten iron which dramatically reduces the...Copper Polyamide", Horizons, A Publication of DTM Corporation, Austin, Texas, Q3 1998. 9. B. Staub , BASTECH Inc., 3541 Stop Eight Road, Dayton, Ohio

  16. In-chip fabrication of free-form 3D constructs for directed cell migration analysis

    DEFF Research Database (Denmark)

    Olsen, Mark Holm; Hjortø, Gertrud Malene; Hansen, Morten;

    2013-01-01

    through smaller pore sizes made significantly more turns than those through larger pores. The introduction of additional defined barriers in the microporous structure resulted in dendritic cells making more turns while still being able to follow the chemoattractant concentration gradient....

  17. Solid Freeform Fabrication Symposium Proceedings Held in Austin, Texas on August 9-11, 1993

    Science.gov (United States)

    1993-09-01

    di Produzione 1611 Headway Circle, Bldg 2 Austin TX 78712 Ed Economia DeirAzienda Austin TX 78754 Corso Duca Abruzzi 24 512 339-2922J fax: 512 339...Street Aeronautical Engineering & Mechanics Ed Economia DellAzienda Tucson AZ 85713 Troy NY 12180 Corso Duca Abruzzi 24 602 792-2616/ fax: 602 792

  18. Student Evaluation of Teaching: A Study Exploring Student Rating Instrument Free-Form Text Comments

    Science.gov (United States)

    Stupans, Ieva; McGuren, Therese; Babey, Anna Marie

    2016-01-01

    Student rating instruments are recognised to be valid indicators of effective instruction, providing a valuable tool to improve teaching. However, free-form text comments obtained from the open-ended question component of such surveys are only infrequently analysed comprehensively. We employed an innovative, systematic approach to the analysis of…

  19. Optimizing front metallization patterns: Efficiency with aesthetics in free-form solar cells

    NARCIS (Netherlands)

    Gupta, D.K.; Langelaar, M.; Barink, M.; Keulen, F. van

    2016-01-01

    Free-form solar cells are cells of unconventional shapes (e.g. hexagonal, leaf-shaped etc). Their flexible shape adds to the aesthetics of the surroundings as well as allows to place them over objects where conventional solar cells might not fit. Evidently, these cells need to be efficient as well,

  20. Analysis of nodal aberration properties in off-axis freeform system design.

    Science.gov (United States)

    Shi, Haodong; Jiang, Huilin; Zhang, Xin; Wang, Chao; Liu, Tao

    2016-08-20

    Freeform surfaces have the advantage of balancing off-axis aberration. In this paper, based on the framework of nodal aberration theory (NAT) applied to the coaxial system, the third-order astigmatism and coma wave aberration expressions of an off-axis system with Zernike polynomial surfaces are derived. The relationship between the off-axis and surface shape acting on the nodal distributions is revealed. The nodal aberration properties of the off-axis freeform system are analyzed and validated by using full-field displays (FFDs). It has been demonstrated that adding Zernike terms, up to nine, to the off-axis system modifies the nodal locations, but the field dependence of the third-order aberration does not change. On this basis, an off-axis two-mirror freeform system with 500 mm effective focal length (EFL) and 300 mm entrance pupil diameter (EPD) working in long-wave infrared is designed. The field constant aberrations induced by surface tilting are corrected by selecting specific Zernike terms. The design results show that the nodes of third-order astigmatism and coma move back into the field of view (FOV). The modulation transfer function (MTF) curves are above 0.4 at 20 line pairs per millimeter (lp/mm) which meets the infrared reconnaissance requirement. This work provides essential insight and guidance for aberration correction in off-axis freeform system design.

  1. Design, realization and testing of the nanomefos non-contact measurement machine for freeform optics

    NARCIS (Netherlands)

    Henselmans, R.; Cacace, L.; Rosielle, P.C.J.N.; Steinbuch, M.

    2008-01-01

    By applying freeform optics (figure 1) in high-end optical systems such as used in space, science and lithography applications, system performance can be improved while decreasing the system mass, size and number of required components (for instance [1]). The applicability of classical metrology met

  2. Asymmetrical clustering by sex in free-forming groups: an observational field study.

    Science.gov (United States)

    Kramer-Moore, Daniela

    2010-08-01

    464 observations were carried out in public places of 3- or 4-person, mixed sex, free-forming groups who spontaneously divided into subgroups. An analysis of sex composition of the subgroups showed that significantly more single-sex subgroups were formed than expected by chance. This was significantly more pronounced among women than among men. Several explanations were considered.

  3. Electron beam welding in the fabrication of thick-walled large-size pipes of C-Mn steels. Final report; Elektronenstrahlschweissen bei der Fertigung von dickwandigen Grossrohren aus C-Mn-Staehlen. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Woeste, K.

    2001-11-01

    This research project investigates electron beam welding as a method of fabrication of large-size pipes with longitudinal welds. The effects of the welding speed on the mechanical and technological properties of the weld are investigated. From the economic view, electron beam welding is much more favourable than submerged-arc welding. [German] Dieses Forschungsprojekt soll dazu beitragen, das Elektronenstrahlschweissen als Fertigungsverfahren fuer laengsnahtgeschweisste Grossrohre zu qualifizieren. Dabei wird der Einfluss der Schweissgeschwindigkeit auf die mechanisch-technologischen Eigenschaften der Schweissung untersucht. Im Wirtschaftlichkeitsvergleich schneidet Elektronenstrahlschweissverfahren gegenueber dem Unterpulverschweissverfahren eindeutig besser ab.

  4. Optically Clear and Resilient Free-Form µ-Optics 3D-Printed via Ultrafast Laser Lithography

    Directory of Open Access Journals (Sweden)

    Linas Jonušauskas

    2017-01-01

    Full Text Available We introduce optically clear and resilient free-form micro-optical components of pure (non-photosensitized organic-inorganic SZ2080 material made by femtosecond 3D laser lithography (3DLL. This is advantageous for rapid printing of 3D micro-/nano-optics, including their integration directly onto optical fibers. A systematic study of the fabrication peculiarities and quality of resultant structures is performed. Comparison of microlens resiliency to continuous wave (CW and femtosecond pulsed exposure is determined. Experimental results prove that pure SZ2080 is ∼20 fold more resistant to high irradiance as compared with standard lithographic material (SU8 and can sustain up to 1.91 GW/cm2 intensity. 3DLL is a promising manufacturing approach for high-intensity micro-optics for emerging fields in astro-photonics and atto-second pulse generation. Additionally, pyrolysis is employed to homogeneously shrink structures up to 40% by removing organic SZ2080 constituents. This opens a promising route towards downscaling photonic lattices and the creation of mechanically robust glass-ceramic microstructures.

  5. LED collimating lens based on free-form surface%一种基于自由曲面的LED准直透镜设计

    Institute of Scientific and Technical Information of China (English)

    周镇; 苏成悦; 付倩; 张春华

    2012-01-01

    A design algorithm that can realize the collimating beam of light was proposed based on free-form surface lens,and an illumination optical system for a single LED source was designed based on the algorithm. The equations of the points on the profile curve about the back surface of the lens were established . By using the iterative method and Matlab programming, a number of discrete points of the free-form profile curve were calculated and fitted to optical entity with the SolidWorks software. Then the optical entity was imported into TracePro software for non-sequential ray tracing. The simulation results show that the optical system can a-chieve uniform illumination and collimate beam.%提出一种能实现准直光束照明的自由曲面透镜设计算法,并基于此算法设计一种以单颗LED为光源的准直透镜.通过建立透镜后表面轮廓曲线上的点所满足的方程,利用迭代方法并结合Matlab编程求出自由曲面轮廓曲线的离散数据点,将数据点导入SolidWorks中进行曲线拟合并建模,进而得到透镜的实体模型.在TracePro中对该透镜进行非序列光线追迹,模拟结果表明:该光学系统能够实现均匀照明,并对最终光线可实现准直出射.

  6. Practice of Producing Broad Width Fabric on Single Loom Beam Air Jet Loom%单织轴喷气织机生产宽幅织物的实践

    Institute of Scientific and Technical Information of China (English)

    王美红; 孙鉴丽

    2012-01-01

    Key technology measures of producing broad width fabric on single loom beam air jet loom were discussed. Problems existed in producing broad width fabric on two-beam air jet loom were analyzed, It is considered that supporting broad width warping machine and sizing machine should be selected in producing broad width fabric on single loom beam air jet loom. Processing parameter in each process should be selected rationally such as tension. Side yarn should be controlled well in weaving, temperature & humidity should be selected properly,finally loom efficiency can be reach above 92% , production demands can be reached.%探讨使用单织轴喷气织机生产宽幅织物的关键技术措施.通过分析双织轴喷气织机生产宽幅织物时存在的问题,认为:采用单织轴喷气织机生产宽幅织物时,应选用配套的宽幅整经机与宽幅浆纱机,各道工序合理配置张力等工艺参数;织造时加强边纱的控制,选择适宜的温湿度条件,最终使得织机效率达到92%,满足了生产要求.

  7. Design of freeform imaging systems with linear field-of-view using a construction and iteration process.

    Science.gov (United States)

    Yang, Tong; Zhu, Jun; Jin, Guofan

    2014-02-10

    In this paper, a design method based on a construction and iteration process is proposed for designing freeform imaging systems with linear field-of-view (FOV). The surface contours of the desired freeform surfaces in the tangential plane are firstly designed to control the tangential rays of multiple field angles and different pupil coordinates. Then, the image quality is improved with an iterative process. The design result can be taken as a good starting point for further optimization. A freeform off-axis scanning system is designed as an example of the proposed method. The convergence ability of the construction and iteration process to design a freeform system from initial planes is validated. The MTF of the design result is close to the diffraction limit and the scanning error is less than 1 μm. This result proves that good image quality and scanning linearity were achieved.

  8. Integral freeform illumination lens design of LED based pico-projector.

    Science.gov (United States)

    Zhao, Shuang; Wang, Kai; Chen, Fei; Qin, Zong; Liu, Sheng

    2013-05-01

    In this paper, an illumination lens design for a LED-based pico-projector is presented. Different from the traditional illumination systems composed by lens group, the integral illumination lens consists of a total internal reflector (TIR) and a freeform surface. TIR acts as collimation lens and its top surface formed by a freeform surface reshapes the nonuniform circular light pattern generated by TIR to be rectangular and uniform. Diameter and height of the lens are 16 and 10 mm, respectively. An optimization method to deal with the problem of extended light source is also presented in detail in this paper. According to the simulation results of the final optimized lens, 77% (neglecting the effect of polarization) of the power of light source is collected on liquid crystal on silicon panel with a 16∶9 ratio and illumination uniformity achieves 92%.

  9. Free-form geometric modeling by integrating parametric and implicit PDEs.

    Science.gov (United States)

    Du, Haixia; Qin, Hong

    2007-01-01

    Parametric PDE techniques, which use partial differential equations (PDEs) defined over a 2D or 3D parametric domain to model graphical objects and processes, can unify geometric attributes and functional constraints of the models. PDEs can also model implicit shapes defined by level sets of scalar intensity fields. In this paper, we present an approach that integrates parametric and implicit trivariate PDEs to define geometric solid models containing both geometric information and intensity distribution subject to flexible boundary conditions. The integrated formulation of second-order or fourth-order elliptic PDEs permits designers to manipulate PDE objects of complex geometry and/or arbitrary topology through direct sculpting and free-form modeling. We developed a PDE-based geometric modeling system for shape design and manipulation of PDE objects. The integration of implicit PDEs with parametric geometry offers more general and arbitrary shape blending and free-form modeling for objects with intensity attributes than pure geometric models.

  10. Focused-ion-beam-fabricated Au nanorods coupled with Ag nanoparticles used as surface-enhanced Raman scattering-active substrate for analyzing trace melamine constituents in solution

    Energy Technology Data Exchange (ETDEWEB)

    Sivashanmugan, Kundan [Department of Materials Science and Engineering, National Cheng Kung University, 1 University Road, Tainan 70101, Taiwan (China); Liao, Jiunn-Der, E-mail: jdliao@mail.ncku.edu.tw [Department of Materials Science and Engineering, National Cheng Kung University, 1 University Road, Tainan 70101, Taiwan (China); Center for Micro/Nano Science and Technology, National Cheng Kung University, 1 University Road, Tainan 70101, Taiwan (China); Liu, Bernard Haochih; Yao, Chih-Kai [Department of Materials Science and Engineering, National Cheng Kung University, 1 University Road, Tainan 70101, Taiwan (China)

    2013-10-24

    Graphical abstract: -- Highlights: •Well-ordered Au-nanorod array with a controlled tip ring diameter (Au{sub N}Rs{sub d}) is made by focused ion beam. •Au{sub N}Rs{sub d} coupled with Ag nanoparticles (Ag NPs/Au{sub N}Rs{sub d}) is competent to sense target molecules in a solution. •Ag NPs/Au{sub N}Rs{sub d} SERS active substrate can detect a single molecule of crystal violet. •Ag NPs/Au{sub N}Rs{sub d} as a SERS-active substrate can distinguish melamine contaminants at low concentrations (e.g., 10{sup −12} M). -- Abstract: A well-ordered Au-nanorod array with a controlled tip ring diameter (Au{sub N}Rs{sub d}) was fabricated using the focused ion beam method. Au{sub N}Rs{sub d} was then coupled with Ag nanoparticles (Ag NPs) to bridge the gaps among Au nanorods. The effect of surface-enhanced Raman scattering (SERS) on Au{sub N}Rs{sub d} and Ag NPs/Au{sub N}Rs{sub d} was particularly verified using crystal violet (CV) as the molecular probe. Raman intensity obtained from a characteristic peak of CV on Au{sub N}Rs{sub d} was estimated by an enhancement factor of ≈10{sup 7} in magnitude, which increased ≈10{sup 12} in magnitude for that on Ag NPs/Au{sub N}Rs{sub d}. A highly SERS-active Ag NPs/Au{sub N}Rs{sub d} was furthermore applied for the detection of melamine (MEL) at very low concentrations. Raman-active peaks of MEL (10{sup −3} to 10{sup −12} M) in water or milk solution upon Au{sub N}Rs{sub d} or Ag NPs/Au{sub N}Rs{sub d} were well distinguished. The peaks at 680 and 702 cm{sup −1} for MEL molecules were found suitable to be used as the index for sensing low-concentration MEL in a varied solution, while that at 1051 cm{sup −1} was practical to interpret MEL molecules in water or milk solution bonded with Au (i.e., Au{sub N}Rs{sub d}) or Ag (i.e., Ag NPs/Au{sub N}Rs{sub d}) surface. At the interface of Ag NPs/Au{sub N}Rs{sub d} and MEL molecules in milk solution, a laser-induced electromagnetic field or hotspot effect was produced and

  11. Design of compact freeform LED flashlight capable of two different light distributions

    Science.gov (United States)

    Isaac, Annie Shalom; Neumann, Cornelius

    2016-04-01

    Free-form optical surfaces are designed for desired intensity requirements for applications ranging from general to automotive lighting. But a single compact free-form optics which satisfies two different intensity distributions is not presented so far. In this work, a compact LED flashlight fulfilling two different intensity requirements that could be used in potentially explosive atmospheres is designed and validated. The first target is selected after a study on visibility analysis in fog, dust, and smoke environments. Studies showed that a ring-like distribution (5°- 10°) have better visual recognition for short distances in smoky environments. The second target is selected to have a maximum intensity at the peak to provide visibility for longer distances. We realized these two different intensity requirements by moving the LED with respect to the optics along the optical axis. To fulfill the above- required intensity distributions, hybrid TIR optics was designed as free-form curves calculated by combining several geometric optic methods. We validated the free-form TIR hybrid optics using Monte Carlo ray trace simulation. The overall diameter of the optics is 29 mm and 10 mm in thickness. The simulated results showed an optical efficiency of about 84% to realize both target light distributions in a single optics. Then we designed a whole flashlight consisting of LED, PMMA hybrid optics, PC glass casing and a housing including the critical thermal management for explosive environments. To validate the results, a prototype for the designed optics was made. The measured results showed an overall agreement with the simulated results.

  12. A multi-perspective dynamic feature concept in adaptive NC machining of complex freeform surfaces

    OpenAIRE

    Liu, Xu; Li, Yingguang; Gao, James

    2016-01-01

    This paper presents a new concept of feature for freeform surface machining that defines the changes in feature status during real manufacturing situations which have not been sufficiently addressed by current international standards and previous research in feature technology. These changes are multi-perspective, including (i) changes in depth-of-cut: the geometry of a feature in the depth-of-cut direction changes during different machining operations such as roughing, semi-finishing and fin...

  13. Shape optimization for viscous flows by reduced basis methods and free-form deformation

    OpenAIRE

    Manzoni, Andrea; Quarteroni, Alfio; Rozza, Gianluigi

    2011-01-01

    In this paper we further develop an approach previously introduced in [Lassila and Rozza, C.M.A.M.E 2010] for shape optimization that combines a suitable low-dimensional parametrization of the geometry (yielding a geometrical reduction) with reduced basis methods (yielding a reduction of computational complexity). More precisely, free-form deformation techniques are considered for the geometry description and its parametrization, while reduced basis methods are used upon a finite element dis...

  14. Direct design of two freeform optical surfaces for wide field of view line imaging applications

    Science.gov (United States)

    Nie, Yunfeng; Thienpont, Hugo; Duerr, Fabian

    2016-04-01

    In this paper, we propose a multi-fields direct design method aiming to calculate two freeform surfaces with an entrance pupil incorporated for wide field of view on-axis line imaging applications. Both infinite and finite conjugate objectives can be designed with this approach. Since a wide angle imaging system requires more than few discrete perfect imaging points, the multi-fields design approach is based on partial coupling of multiple fields, which guarantees a much more balanced imaging performance over the full field of view. The optical path lengths (OPLs) and image points of numerous off-axis fields are calculated during the procedure, thus very few initial parameters are needed. The procedure to calculate such a freeform lens is explained in detail. We have designed an exemplary monochromatic single lens to demonstrate the functionality of the design method. A rotationally symmetric counterpart following the same specifications is compared in terms of RMS spot radius to demonstrate the clear benefit that freeform lens brings to on-axis line imaging systems. In addition, a practical achromatic wide angle objective is designed by combining our multi-fields design method with classic optical design strategies, serving as a very good starting point for further optimization in a commercial optical design program. The results from the perspective of aberrations plots and MTF values show a very good and well balanced performance over the full field of view.

  15. Novel free-form hohlraum shape design and optimization for laser-driven inertial confinement fusion

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, Shaoen; Jing, Longfei, E-mail: scmyking-2008@163.com; Ding, Yongkun [Laser Fusion Research Center, China Academy Engineering Physics, Mianyang 621900 (China); Huang, Yunbao, E-mail: huangyblhy@gmail.com [Mechatronics School of Guangdong University of Technology, Guangzhou 510006 (China)

    2014-10-15

    The hohlraum shape attracts considerable attention because there is no successful ignition method for laser-driven inertial confinement fusion at the National Ignition Facility. The available hohlraums are typically designed with simple conic curves, including ellipses, parabolas, arcs, or Lame curves, which allow only a few design parameters for the shape optimization, making it difficult to improve the performance, e.g., the energy coupling efficiency or radiation drive symmetry. A novel free-form hohlraum design and optimization approach based on the non-uniform rational basis spline (NURBS) model is proposed. In the present study, (1) all kinds of hohlraum shapes can be uniformly represented using NURBS, which is greatly beneficial for obtaining the optimal available hohlraum shapes, and (2) such free-form uniform representation enables us to obtain an optimal shape over a large design domain for the hohlraum with a more uniform radiation and higher drive temperature of the fuel capsule. Finally, a hohlraum is optimized and evaluated with respect to the drive temperature and symmetry at the Shenguang III laser facility in China. The drive temperature and symmetry results indicate that such a free-form representation is advantageous over available hohlraum shapes because it can substantially expand the shape design domain so as to obtain an optimal hohlraum with high performance.

  16. Molecular beam epitaxial growth of Bi2Te3 and Sb2Te3 topological insulators on GaAs (111 substrates: a potential route to fabricate topological insulator p-n junction

    Directory of Open Access Journals (Sweden)

    Zhaoquan Zeng

    2013-07-01

    Full Text Available High quality Bi2Te3 and Sb2Te3 topological insulators films were epitaxially grown on GaAs (111 substrate using solid source molecular beam epitaxy. Their growth and behavior on both vicinal and non-vicinal GaAs (111 substrates were investigated by reflection high-energy electron diffraction, atomic force microscopy, X-ray diffraction, and high resolution transmission electron microscopy. It is found that non-vicinal GaAs (111 substrate is better than a vicinal substrate to provide high quality Bi2Te3 and Sb2Te3 films. Hall and magnetoresistance measurements indicate that p type Sb2Te3 and n type Bi2Te3 topological insulator films can be directly grown on a GaAs (111 substrate, which may pave a way to fabricate topological insulator p-n junction on the same substrate, compatible with the fabrication process of present semiconductor optoelectronic devices.

  17. Rapid Fabrication Techniques for Liquid Rocket Channel Wall Nozzles

    Science.gov (United States)

    Gradl, Paul R.

    2016-01-01

    The functions of a regeneratively-cooled nozzle are to (1) expand combustion gases to increase exhaust gas velocity while, (2) maintaining adequate wall temperatures to prevent structural failure, and (3) transfer heat from the hot gases to the coolant fluid to promote injector performance and stability. Regeneratively-cooled nozzles are grouped into two categories: tube-wall nozzles and channel wall nozzles. A channel wall nozzle is designed with an internal liner containing a series of integral coolant channels that are closed out with an external jacket. Manifolds are attached at each end of the nozzle to distribute coolant to and away from the channels. A variety of manufacturing techniques have been explored for channel wall nozzles, including state of the art laser-welded closeouts and pressure-assisted braze closeouts. This paper discusses techniques that NASA MSFC is evaluating for rapid fabrication of channel wall nozzles that address liner fabrication, slotting techniques and liner closeout techniques. Techniques being evaluated for liner fabrication include large-scale additive manufacturing of freeform-deposition structures to create the liner blanks. Abrasive water jet milling is being evaluated for cutting the complex coolant channel geometries. Techniques being considered for rapid closeout of the slotted liners include freeform deposition, explosive bonding and Cold Spray. Each of these techniques, development work and results are discussed in further detail in this paper.

  18. Design of an optical lens combined with a total internal reflection (TIR) freeform surface for a LED front fog lamp

    Science.gov (United States)

    Wang, Hong; Li, Xiufeng; Ge, Peng

    2017-02-01

    We propose a design method of an optical lens combined with a total internal reflection (TIR) freeform surface for a LED front fog lamp. The TIR freeform surface controls the edge rays of the LED source. It totally reflects the edge rays and makes them emit from the top surface of the lens. And the middle rays of the LED source go through the refractive surface and reach the measured plane. We simulate the model by Monte Carlo method. Simulation results show that the front fog lamp system can satisfy the requirement of ECE R19 Rev7. The light control efficiency can reach up to 76%.

  19. Development of a flattening system for sheet metal with free-form surface

    Directory of Open Access Journals (Sweden)

    Xinhua Liu

    2016-02-01

    Full Text Available In order to improve the flattening quality of sheet metal with free-form surface, a flattening system was developed. The system framework was proposed and the key technologies such as mesh quality measuring criterion, center triangle indexing algorithm, coordinate transforming principle, and initial flattening method were elaborated. Moreover, a planar spring–mass model was presented to optimize the initial flattening result, and the flowchart of the proposed flattening method was designed. Finally, three simulation examples were carried out and the comparison results indicated that the proposed system was proved feasible and efficient.

  20. A Computer Vision Method for 3D Reconstruction of Curves-Marked Free-Form Surfaces

    Institute of Scientific and Technical Information of China (English)

    Xiong Hanwei; Zhang Xiangwei

    2001-01-01

    Visual method is now broadly used in reverse engineering for 3D reconstruction. Thetraditional computer vision methods are feature-based, i.e., they require that the objects must revealfeatures owing to geometry or textures. For textureless free-form surfaces, dense feature points areadded artificially. In this paper, a new method is put forward combining computer vision with CAGD.The surface is subdivided into N-side Gregory patches using marked curves, and a stereo algorithm isused to reconstruct the curves. Then, the cross boundary tangent vector is computed throughreflectance analysis. At last, the whole surface can be reconstructed by jointing these patches withG1 continuity.

  1. Irradiance tailoring with two-sided Fresnel-type freeform optics

    Science.gov (United States)

    Bruneton, Adrien; Bäuerle, Axel; Traub, Martin; Wester, Rolf; Loosen, Peter

    2012-10-01

    Based on the Monge-Kantorovich theory of optimal mass transport, the computation of a ray mapping between source and target irradiances is used to design two-sided freeform lenses fulfilling the constraints of an automotive application: compactness and sharp bright-dark cutoff. A generic segmentation technic resulting in Fresnel-type optics is presented and the whole procedure is illustrated with the design of a fog light lens. Finally Monte Carlo simulation of the virtual model and measurements of a polycarbonate prototype are presented.

  2. A sampling strategy for high-dimensional spaces applied to free-form gravitational lensing

    Science.gov (United States)

    Lubini, Mario; Coles, Jonathan

    2012-10-01

    We present a novel proposal strategy for the Metropolis-Hastings algorithm designed to efficiently sample general convex polytopes in 100 or more dimensions. This improves upon previous sampling strategies used for free-form reconstruction of gravitational lenses, but is general enough to be applied to other fields. We have written a parallel implementation within the lens modelling framework GLASS. Testing shows that we are able to produce uniform uncorrelated random samples which are necessary for exploring the degeneracies inherent in lens reconstruction.

  3. A Sampling Strategy for High-Dimensional Spaces Applied to Free-Form Gravitational Lensing

    CERN Document Server

    Lubini, Mario

    2012-01-01

    We present a novel proposal strategy for the Metropolis-Hastings algorithm designed to efficiently sample general convex polytopes in 100 or more dimensions. This improves upon previous sampling strategies used for free-form reconstruction of gravitational lenses, but is general enough to be applied to other fields. We have written a parallel implementation within the lens modeling framework GLASS. Testing shows that we are able to produce uniform uncorrelated random samples which are necessary for exploring the degeneracies inherent in lens reconstruction.

  4. Study of the Contact Force in Free-form Surfaces Compliant EDM Polishing by Robot

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    With an elastic negative pole being driven by ultra so nic vibration and being moved along the surface of work-piece compliantly by ro bot, a new kind of effective EDM, the compliant EDM, cuts the electrically condu ctive materials away and polishes work-piece of free-form surface. The study o f the contact force between the end of polishing tool and the surface of work-p iece is the key for the compliant EDM to study its cutting mechanism and to make better use of it. This paper makes a model for the cont...

  5. Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting

    Directory of Open Access Journals (Sweden)

    Ashfaq Mohammad

    2017-02-01

    Full Text Available Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM, an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route.

  6. Effect of Annealing Temperature on CuInSe2/ZnS Thin-Film Solar Cells Fabricated by Using Electron Beam Evaporation

    OpenAIRE

    2013-01-01

    CuInSe2 (CIS) thin films are successfully prepared by electron beam evaporation. Pure Cu, In, and Se powders were mixed and ground in a grinder and made into a pellet. The pallets were deposited via electron beam evaporation on FTO substrates and were varied by varying the annealing temperatures, at room temperature, 250°C, 300°C, and 350°C. Samples were analysed by X-ray diffractometry (XRD) for crystallinity and field-emission scanning electron microscopy (FESEM) for grain size and thicknes...

  7. Large array of single, site-controlled InAs quantum dots fabricated by UV-nanoimprint lithography and molecular beam epitaxy.

    Science.gov (United States)

    Schramm, A; Tommila, J; Strelow, C; Hakkarainen, T V; Tukiainen, A; Dumitrescu, M; Mews, A; Kipp, T; Guina, M

    2012-05-04

    We present the growth of single, site-controlled InAs quantum dots on GaAs templates using UV-nanoimprint lithography and molecular beam epitaxy. A large quantum dot array with a period of 1.5 µm was achieved. Single quantum dots were studied by steady-state and time-resolved micro-photoluminescence experiments. We obtained single exciton emission with a linewidth of 45 µeV. In time-resolved experiments, we observed decay times of about 670 ps. Our results underline the potential of nanoimprint lithography and molecular beam epitaxy to create large-scale, single quantum dot arrays.

  8. Fabrication of as-grown MgB{sub 2} films on ZnO (0 0 0 1) substrates by molecular beam epitaxy

    Energy Technology Data Exchange (ETDEWEB)

    Harada, Y. [Iwate Industry Promotion Center, 3-35-2 Iiokashinden, Morioka, Iwate 020-0852 (Japan)]. E-mail: yharada@luck.ocn.ne.jp; Takahashi, T. [Graduate School of Engineering, Iwate University, 4-3-5 Ueda, Morioka, Iwate 020-8551 (Japan); Kuroha, M. [Graduate School of Engineering, Iwate University, 4-3-5 Ueda, Morioka, Iwate 020-8551 (Japan); Iriuda, H. [Graduate School of Engineering, Iwate University, 4-3-5 Ueda, Morioka, Iwate 020-8551 (Japan); Nakanishi, Y. [Graduate School of Engineering, Iwate University, 4-3-5 Ueda, Morioka, Iwate 020-8551 (Japan); Izumida, F. [Iwate Industrial Research Institute, 3-35-2 Iiokashinden, Morioka, Iwate 020-0852 (Japan); Endo, H. [Iwate Industrial Research Institute, 3-35-2 Iiokashinden, Morioka, Iwate 020-0852 (Japan); Yoshizawa, M. [Graduate School of Engineering, Iwate University, 4-3-5 Ueda, Morioka, Iwate 020-8551 (Japan)

    2006-10-01

    The intermetallic superconductor magnesium diboride (MgB{sub 2}) is a promising candidate for use in superconducting electronic devices because its high transition temperature (T{sub c}). These applications require the development of a high-quality film fabrication process. We report the first ever attempt to use ZnO (0 0 0 1) substrate to fabricate as-grown MgB{sub 2} films. The lattice mismatch between ZnO and MgB{sub 2} is smaller than for previous reported substrates. The structural and physical properties of the films were investigated by RHEED, XRD, XPS, and resistivity measurements. The resistivity measurements suggest the maximum transition temperature of these films to be 35 K; their resistivity at 300 K is 8.9 {mu}{omega} cm. Our results indicate that these films, when deposited on ZnO substrates, have potential for the fabrication of higher quality MgB{sub 2} films. We also investigate the growth temperature dependence and substrate dependence for superconductivity of MgB{sub 2} films. We discuss the most important conditions and the effectiveness of ZnO substrate for fabricating as-grown MgB{sub 2} films.

  9. A Laboratory Project on the Theory, Fabrication, and Characterization of a Silicon-on-Insulator Micro-Comb Drive Actuator with Fixed-Fixed Beams

    Science.gov (United States)

    Abbas, K.; Leseman, Z. C.

    2012-01-01

    A laboratory course on the theory, fabrication, and characterization of microelectromechanical systems (MEMS) devices for a multidisciplinary audience of graduate students at the University of New Mexico, Albuquerque, has been developed. Hands-on experience in the cleanroom has attracted graduate students from across the university's engineering…

  10. CO II laser free-form processing of hard tissue

    Science.gov (United States)

    Werner, Martin; Klasing, Manfred; Ivanenko, Mikhail; Harbecke, Daniela; Steigerwald, Hendrik; Hering, Peter

    2007-07-01

    Drilling and surface processing of bone and tooth tissue belongs to standard medical procedures (bores and embeddings for implants, trepanation etc.). Small circular bores can be generally quickly produced with mechanical drills. However problems arise at angled drilling, the need to execute drilling procedures without damaging of sensitive soft tissue structures underneath the bone or the attempt to mill small non-circular cavities in hard tissue with high precision. We present investigations on laser hard tissue "milling", which can be advantageous for solving these problems. The processing of bone is done with a CO II laser (10.6 μm) with pulse durations of 50 - 100 μs, combined with a PC-controlled fast galvanic laser beam scanner and a fine water-spray, which helps keeping the ablation process effective and without thermal side-effects. Laser "milling" of non-circular cavities with 1 - 4 mm width and about 10 mm depth can be especially interesting for dental implantology. In ex-vivo investigations we found conditions for fast laser processing of these cavities without thermal damage and with minimised tapering. It included the exploration of different filling patterns (concentric rings, crosshatch, parallel lines, etc.), definition of maximal pulse duration, repetition rate and laser power, and optimal water spray position. The optimised results give evidence for the applicability of pulsed CO II lasers for biologically tolerable effective processing of deep cavities in hard tissue.

  11. First Demonstration on Direct Laser Fabrication of Lunar Regolith Parts

    Science.gov (United States)

    Balla, Vamsi Krishna; Roberson, Luke B.; OConnor, Gregory W. O.; Trigwell, Stephen; Bose, Susmita; Bandyopadhyay, Amit

    2010-01-01

    Establishment of a lunar or Martian outpost necessitates the development of methods to utilize in situ mineral resources for various construction and resource extraction applications. Fabrication technologies are critical for habitat structure development, as well as repair and replacement of tools and parts at the outpost. Herein we report the direct fabrication of lunar regolith simulant parts, in freeform environment, using lasers. We show that raw lunar regolith can be processed at laser energy levels as a low as 2.12 J mm-2 resulting in nanocrystalline and/or amorphous microstructures. Potential applications of laser based fabrication technologies to make useful regolith parts for various applications including load bearing composite structures, radiation shielding, and solar cell substrates is described.

  12. Three-dimensional fabrication and characterisation of core-shell nano-columns using electron beam patterning of Ge-doped SiO2

    DEFF Research Database (Denmark)

    Gontard, Lionel C.; Jinschek, Joerg R.; Ou, Haiyan;

    2012-01-01

    A focused electron beam in a scanning transmission electron microscope (STEM) is used to create arrays of core-shell structures in a specimen of amorphous SiO2 doped with Ge. The same electron microscope is then used to measure the changes that occurred in the specimen in three dimensions using e...

  13. Feature, design intention and constraint preservation for direct modeling of 3D freeform surfaces

    Science.gov (United States)

    Fu, Luoting; Kara, Levent Burak; Shimada, Kenji

    2012-06-01

    Direct modeling has recently emerged as a suitable approach for 3D free-form shape modeling in industrial design. It has several advantages over the conventional, parametric modeling techniques, including natural user interactions, as well as the underlying, automatic feature-preserving shape deformation algorithms. However, current direct modeling packages still lack several capabilities critical for product design, such as managing aesthetic design intentions, and enforcing dimensional, geometric constraints. In this paper, we describe a novel 3D surface editing system capable of jointly accommodating aesthetic design intentions expressed in the form of surface painting and color-coded annotations, as well as engineering constraints expressed as dimensions. The proposed system is built upon differential coordinates and constrained least squares, and is intended for conceptual design that involves frequent shape tuning and explorations. We also provide an extensive review of the state-of-the-art direct modeling approaches for 3D mesh-based, freeform surfaces, with an emphasis on the two broad categories of shape deformation algorithms developed in the relevant field of geometric modeling. [Figure not available: see fulltext.

  14. Design of compact freeform lens for application specific Light-Emitting Diode packaging.

    Science.gov (United States)

    Wang, Kai; Chen, Fei; Liu, Zongyuan; Luo, Xiaobing; Liu, Sheng

    2010-01-18

    Application specific LED packaging (ASLP) is an emerging technology for high performance LED lighting. We introduced a practical design method of compact freeform lens for extended sources used in ASLP. A new ASLP for road lighting was successfully obtained by integrating a polycarbonate compact freeform lens of small form factor with traditional LED packaging. Optical performance of the ASLP was investigated by both numerical simulation based on Monte Carlo ray tracing method and experiments. Results demonstrated that, comparing with traditional LED module integrated with secondary optics, the ASLP had advantages of much smaller size in volume (approximately 1/8), higher system lumen efficiency (approximately 8.1%), lower cost and more convenience for customers to design and assembly, enabling possible much wider applications of LED for general road lighting. Tolerance analyses were also conducted. Installation errors of horizontal and vertical deviations had more effects on the shape and uniformity of radiation pattern compared with rotational deviation. The tolerances of horizontal, vertical and rotational deviations of this lens were 0.11 mm, 0.14 mm and 2.4 degrees respectively, which were acceptable in engineering.

  15. Design of an ultra-thin near-eye display with geometrical waveguide and freeform optics.

    Science.gov (United States)

    Cheng, Dewen; Wang, Yongtian; Xu, Chen; Song, Weitao; Jin, Guofan

    2014-08-25

    Small thickness and light weight are two important requirements for a see-through near-eye display which are achieved in this paper by using two advanced technologies: geometrical waveguide and freeform optics. A major problem associated with the geometrical waveguide is the stray light which can severely degrade the display quality. The causes and solutions to this problem are thoroughly studied. A mathematical model of the waveguide is established and a non-sequential ray tracing algorithm is developed, which enable us to carefully examine the stray light of the planar waveguide and explore a global searching method to find an optimum design with the least amount of stray light. A projection optics using freeform surfaces on a wedge shaped prism is also designed. The near-eye display integrating the projection optics and the waveguide has a field of view of 28°, an exit pupil diameter of 9.6mm and an exit pupil distance of 20mm. In our final design, the proportion of the stray light energy over the image output energy of the waveguide is reduced to 2%, the modulation transfer function values across the entire field of the eyepiece are above 0.5 at 30 line pairs/mm (lps/mm). A proof-of-concept prototype of the proposed geometrical waveguide near-eye display is developed and demonstrated.

  16. Optical design of off-axis Cassegrain telescope using freeform surface at the secondary mirror

    Science.gov (United States)

    Gautam, Suryakant; Gupta, Amit; Singh, Ganga Sharan

    2015-02-01

    Freeform surfaces enable imaginative optics by providing abundant degrees of freedom for an optical designer as compared to spherical surfaces. An off-axis two-mirror-based telescope design is presented, in which the primary mirror is a concave prolate spheroid and the secondary mirror is freeform surface-based. The off-axis configuration is employed here for removing the central obscuration problem which otherwise limits the central maxima in the point spread function. In this proposed design, an extended X-Y polynomial is used as a surface descriptor for the off-axis segment of the secondary mirror. The coefficients of this extended polynomial are directly related to the Seidel aberrations, and are thus optimized here for a better control of asymmetric optical aberrations at various field points. For this design, the aperture stop is located 500 mm before the primary mirror and the entrance pupil diameter is kept as 80 mm. The effective focal length is 439 mm and covers a full field of view of 2 deg. The image quality obtained here is near diffraction limited which can be inferred from metrics such as the spot diagram and modulation transfer function.

  17. A Proposal to the Department of Energy for The Fabrication of a Very High Energy Polarized Gama Ray Beam Facility and A Program of Medium Energy Physics Research at The National Synchrotron Light Source

    Energy Technology Data Exchange (ETDEWEB)

    Sandorfi, A.M.; LeVine, M.J.; Thorn, C.E.; Giordano, G.; Matone, G.

    1982-09-01

    This proposal requests support for the fabrication and operation of a modest facility that would provide relatively intense beams of monochromatic and polarized photons with energies in the range of several hundreds of MeV. These {gamma} rays would be produced by Compton backscattering laser light from the electrons circulating in the 2.5-3.0 GeV 'X-RAY' storage ring of the National Synchrotron Light Source (NSLS) at Brookhaven National Laboratory. The excellent emittance, phase space, and high current of this state-of-the-art storage ring will allow the production of 2 x 10{sup 7} {gamma} rays per second. These photons would be tagged by detecting the scattered electrons, thereby determining the energy to 2.7 MeV for all {gamma}-ray energies. The efficiency of this tagging procedure is 100% and the {gamma}-ray beam would be essentially background free. Tagging will also allow the flexibility of operating with a dynamic range as large as 200 MeV in photon energy while still preserving high resolution and polarization. These beams will permit a fruitful study of important questions in medium-energy nuclear physics. The initial goals of this program are to reach reliable operation with photon energies up to 300 MeV and to develop {gamma}-ray beams with energies up to about 500 MeV. To demonstrate reliable operation, a modest physics program is planned that, for the most part, utilizes existing magnets and detector systems but nonetheless addresses several important outstanding problems. Gamma ray beams of the versatility, intensity, energy, and resolution that can be achieved at this facility are not currently available at any other world facility either existing or under construction. Furthermore, the proposed program would produce the first intense source of medium-energy {gamma} rays that are polarized. Because of the difficulties in producing such polarized beams, it is very unlikely that viable alternate sources can be developed in the near future; at

  18. Evolution of InAs islands in the Stranski-Krastanow mode of InAs/GaAs(001) fabricated using molecular beam epitaxy

    Institute of Scientific and Technical Information of China (English)

    WU Ju; JIN Pen; L(U) Xiao-jing; JIAO Yu-heng; WANG Zhan-guo

    2007-01-01

    Based on step-by-step observation using atomic force microscope, two distinctive successive phases were distinguished in accordance with evolution of the three-dimensional InAs islands during the Stranski-Krastanow mode of the InAs/GaAs(001) system fabricated using molecularbeam epitaxy. The initial phase is consistent with a power law, and the latter phase is a comparatively gradual one.

  19. Development of automated welding processes for field fabrication of thick-walled pressure vessels: electron beam method. Sixth quarterly report, January 1-March 31, 1979

    Energy Technology Data Exchange (ETDEWEB)

    Weber, C.M.

    1979-01-01

    Research is reported of a project to develop and demonstrate an electron beam welding procedure for welding 8'' thick SA 387 Grade 22 Class 2 (2-1/4 Cr-1 Mo) steel. A total of 414 welds have been made to date. Partial penetration welding procedures capable of producing defect-free, 4'' welds have been developed in the horizontal position. Beam oscillation conditions strongly influence welding performance. Defect-free, partial penetration welds have been made at vacuum pressures of up to 30 microns. Several 8'' thick, defect-free welds have been made in the horizontal position. Attempts to produce defect-free, partial penetration welds in the vertical position have been unsuccessful.

  20. Development of automated welding processes for field fabrication of thick-walled pressure vessels: electron beam method. Fourth quarterly report, July 1--September 30, 1978

    Energy Technology Data Exchange (ETDEWEB)

    Weber, C.M.

    1978-01-01

    This report is the fourth quarterly report of a project to develop and demonstrate an electron beam welding procedure for welding 8'' thick SA 387 Grade 22 Class 2 (2-1/4 Cr--1 Mo) steel. Due to the late arrival of the steel to be used in this project, a six month extension in the completion date has been made. Work is in progress for developing 4-1/2'' deep partial penetration electron beam welding procedures. A total of 257 welds have been made to date. Several defects have been encountered and successfully eliminated. The occurrence of a necklace defect, which has been shown to be a cold shut resulting from improper solidification, has not yet been eliminated. It has been observed that the beam oscillation pattern is influential on the behavior of the weld cavity during welding. In the vertical welding position, it has been determined that the use of a welding shoe is required.

  1. Investigation of the microstructure, mechanical properties and tribological behaviors of Ti-containing diamond-like carbon films fabricated by a hybrid ion beam method

    Energy Technology Data Exchange (ETDEWEB)

    Dai, Wei [Ningbo Key Laboratory of Marine Protection Materials, Division of Surface Engineering, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Future Convergence Technology Division, Korea Institute of Science and Technology, Seoul, 130-650 (Korea, Republic of); Ke, Peiling [Ningbo Key Laboratory of Marine Protection Materials, Division of Surface Engineering, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Moon, Myoung-Woon; Lee, Kwang-Ryeol [Future Convergence Technology Division, Korea Institute of Science and Technology, Seoul, 130-650 (Korea, Republic of); Wang, Aiying, E-mail: aywang@nimte.ac.cn [Ningbo Key Laboratory of Marine Protection Materials, Division of Surface Engineering, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)

    2012-07-31

    Diamond-like carbon (DLC) films with various titanium contents were investigated using a hybrid ion beam system comprising an anode-layer linear ion beam source and a DC magnetron sputtering unit. The film composition and microstructure were characterized carefully by X-ray photoelectron spectroscopy, transmission electron microscopy and Raman spectroscopy, revealing that the doped Ti atoms had high solubility in the DLC films. The maximum solubility was found to lie between about 7 and 13 at.%. When the Ti content was lower than this solubility, the doped Ti atoms dissolved in the DLC matrix and the films exhibited the typical features of the amorphous DLC structure and displayed low compressive stresses, friction coefficients and wear rates. However, as the doped content exceeded the solubility, Ti atoms bonded with C atoms, resulting in the formation of carbide nano-particles embedded in the DLC matrix. Although the emergence of the carbide nano-particles promoted graphitizing due to a catalysis effect, the film hardness was enhanced to a great extent. On the other hand, the hard carbides particles caused abrasive wear behavior, inducing a high friction coefficient and wear rate. - Highlights: Black-Right-Pointing-Pointer Ti doped DLC films (Ti {approx} 24 at.% )were deposited by a hybrid ion beam system. Black-Right-Pointing-Pointer Solubility of the Ti atoms in the DLC films was found around 7 {approx} 13 at .%. Black-Right-Pointing-Pointer Microstructure evolution from DLC to nanocomposite played key role in film behaviors.

  2. Effect of Substrate Movement Speed by Synchronous Rolling-casting Freeform Manufacturing for Metal on Microstructure and Mechanical Property of ZLl04 Aluminum Alloy Slurry

    Institute of Scientific and Technical Information of China (English)

    LUO Xiaoqiang; LI Zhengyang; CHEN Guangnan; XU Wanli; YAN Qingzhi

    2015-01-01

    Synchronous rolling-casting freeform manufacturing for Metal (SRCFMM) means that the refined liquid metal is continuously pressed out from the bottom of crucible. There is a horizontal movable plate beneath the outlet. The clearance between the outlet and the plate is about several hundred micrometers. SRCFMM, similar to additive manufacturing, implies layer by layer shaping and consolidation of feedstock to arbitrary conifgurations, normally using a computer controlled movable plate. The primary dendritic crystal is easily crushed by movement of substrate in the rolling-casting area. ZL104 was used as the test materials, determi-ning the control temperature by differential scanning thermal analysis (DSC), preparing a kind of samples by SR CFMM, then analyzing microstructures and mechanical property of the samples. Characteristics and distribution of the primary particles were assessed by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectrum (EDS) and image analysis software. Mechanical property of the samples was assessed by vickers hardness. The results show that the samples fabricated by SRCFMM have uniform structures and good performances with the velocity of the substrate controlled about 10 cm/s and temperature at about 580℃.

  3. Beam director design report

    Energy Technology Data Exchange (ETDEWEB)

    Younger, F.C.

    1986-08-01

    A design and fabrication effort for a beam director is documented. The conceptual design provides for the beam to pass first through a bending and focusing system (or ''achromat''), through a second achromat, through an air-to-vacuum interface (the ''beam window''), and finally through the vernier steering system. Following an initial concept study for a beam director, a prototype permanent magnet 30/sup 0/ beam-bending achromat and prototype vernier steering magnet were designed and built. In volume II, copies are included of the funding instruments, requests for quotations, purchase orders, a complete set of as-built drawings, magnetic measurement reports, the concept design report, and the final report on the design and fabrication project. (LEW)

  4. Advanced trans-tibial socket fabrication using selective laser sintering.

    Science.gov (United States)

    Rogers, Bill; Bosker, Gordon W; Crawford, Richard H; Faustini, Mario C; Neptune, Richard R; Walden, Gail; Gitter, Andrew J

    2007-03-01

    There have been a variety of efforts demonstrating the use of solid freeform fabrication (SFF) for prosthetic socket fabrication though there has been little effort in leveraging the strengths of the technology. SFF encompasses a class of technologies that can create three dimensional objects directly from a geometric database without specific tooling or human intervention. A real strength of SFF is that cost of fabrication is related to the volume of the part, not the part's complexity. For prosthetic socket fabrication this means that a sophisticated socket can be fabricated at essentially the same cost as a simple socket. Adding new features to a socket design becomes a function of software. The work at The University of Texas Health Science Center at San Antonio (UTHSCSA) and University of Texas at Austin (UTA) has concentrated on developing advanced sockets that incorporate structural features to increase comfort as well as built in fixtures to accommodate industry standard hardware. Selective laser sintering (SLS) was chosen as the SFF technology to use for socket fabrication as it was capable of fabricating sockets using materials appropriate for prosthetics. This paper details the development of SLS prosthetic socket fabrication techniques at UTHSCSA/UTA over a six-year period.

  5. Deformable registration for image-guided spine surgery: preserving rigid body vertebral morphology in free-form transformations

    Science.gov (United States)

    Reaungamornrat, S.; Wang, A. S.; Uneri, A.; Otake, Y.; Zhao, Z.; Khanna, A. J.; Siewerdsen, J. H.

    2014-03-01

    Purpose: Deformable registration of preoperative and intraoperative images facilitates accurate localization of target and critical anatomy in image-guided spine surgery. However, conventional deformable registration fails to preserve the morphology of rigid bone anatomy and can impart distortions that confound high-precision intervention. We propose a constrained registration method that preserves rigid morphology while allowing deformation of surrounding soft tissues. Method: The registration method aligns preoperative 3D CT to intraoperative cone-beam CT (CBCT) using free-form deformation (FFD) with penalties on rigid body motion imposed according to a simple intensity threshold. The penalties enforced 3 properties of a rigid transformation - namely, constraints on affinity (AC), orthogonality (OC), and properness (PC). The method also incorporated an injectivity constraint (IC) to preserve topology. Physical experiments (involving phantoms, an ovine spine, and a human cadaver) as well as digital simulations were performed to evaluate the sensitivity to registration parameters, preservation of rigid body morphology, and overall registration accuracy of constrained FFD in comparison to conventional unconstrained FFD (denoted uFFD) and Demons registration. Result: FFD with orthogonality and injectivity constraints (denoted FFD+OC+IC) demonstrated improved performance compared to uFFD and Demons. Affinity and properness constraints offered little or no additional improvement. The FFD+OC+IC method preserved rigid body morphology at near-ideal values of zero dilatation (D = 0.05, compared to 0.39 and 0.56 for uFFD and Demons, respectively) and shear (S = 0.08, compared to 0.36 and 0.44 for uFFD and Demons, respectively). Target registration error (TRE) was similarly improved for FFD+OC+IC (0.7 mm), compared to 1.4 and 1.8 mm for uFFD and Demons. Results were validated in human cadaver studies using CT and CBCT images, with FFD+OC+IC providing excellent preservation

  6. The Utility of Droplet Elimination by Thermal Annealing Technique for Fabrication of GaN/AlGaN Terahertz Quantum Cascade Structure by Radio Frequency Molecular Beam Epitaxy

    Science.gov (United States)

    Terashima, Wataru; Hirayama, Hideki

    2010-12-01

    We investigated the utility of a droplet elimination by thermal annealing (DETA) technique during the radio-frequency molecular beam epitaxy growth of a quantum cascade laser (QCL) structure. DETA is a method in which droplets deposited on the surface are eliminated by temporarily increasing the substrate temperature. DETA is a useful method which makes it possible not only to increase the number of periods in the QC structure, but also to improve the surface and structural properties of the QC structure. We could successfully increase the radiant intensity from a QCL sample by increasing the number of periods in the stacked QC structure with the DETA method.

  7. Beam Shaping Technologies for High Efficiency Laser Fabrication%用于实现激光高效率加工的光束整形技术

    Institute of Scientific and Technical Information of China (English)

    夏国才; 孙小燕; 段吉安

    2012-01-01

    Laser has been widely used in the fabrication field due to its special features of high penetrability and intensity. However, certain modifications in space and time domain should be made to meet the high standards in the efficiency and precision of fabrication with laser. Spatial shaping technology is based on the dipodic principle, the diffraction principle and the polarization principle of light. Temporal shaping technology includes the pulse compression technique and the pulse train control technique.%激光凭借其穿透性和高强度的独特优势,已在加工领域得到广泛应用,但为了实现激光加工的高效率、高精度指标,需要对激光进行空域整形和时域整形.空域整形技术主要是基于折射原理、衍射原理或偏振原理的整形技术,时域整形技术主要包括脉冲压缩技术和脉冲序列控制技术.

  8. Effect of Annealing Temperature on CuInSe2/ZnS Thin-Film Solar Cells Fabricated by Using Electron Beam Evaporation

    Directory of Open Access Journals (Sweden)

    H. Abdullah

    2013-01-01

    Full Text Available CuInSe2 (CIS thin films are successfully prepared by electron beam evaporation. Pure Cu, In, and Se powders were mixed and ground in a grinder and made into a pellet. The pallets were deposited via electron beam evaporation on FTO substrates and were varied by varying the annealing temperatures, at room temperature, 250°C, 300°C, and 350°C. Samples were analysed by X-ray diffractometry (XRD for crystallinity and field-emission scanning electron microscopy (FESEM for grain size and thickness. I-V measurements were used to measure the efficiency of the CuInSe2/ZnS solar cells. XRD results show that the crystallinity of the films improved as the temperature was increased. The temperature dependence of crystallinity indicates polycrystalline behaviour in the CuInSe2 films with (1 1 1, (2 2 0/(2 0 4, and (3 1 2/(1 1 6 planes at 27°, 45°, and 53°, respectively. FESEM images show the homogeneity of the CuInSe2 formed. I-V measurements indicated that higher annealing temperatures increase the efficiency of CuInSe2 solar cells from approximately 0.99% for the as-deposited films to 1.12% for the annealed films. Hence, we can conclude that the overall cell performance is strongly dependent on the annealing temperature.

  9. Development of automated welding processes for field fabrication of thick-walled pressure vessels: electron beam method. Fifth quarterly report, October 1--December 31, 1978

    Energy Technology Data Exchange (ETDEWEB)

    Weber, C.M.

    1978-01-01

    This is the fifth quarterly report of a project to develop and demonstrate an electron beam welding procedure for welding 8'' thick SA 387 Grade 22 Class 2 (2-1/4 Cr--1 Mo) steel. A total of 324 welds have been made to date. Much difficulty has been encountered in the past in attempts to make partial penetration welds (4-1/2'' deep) which do not have a necklace defect. However, a beam oscillation pattern, the horseshoe pattern, has been successfully used to make defect-free, partial penetration welds in the horizontal position. An 8'' thick, defect-free weld was made. Determination of the optimum welding procedure has not yet been made though. For welding in the vertical position, a shoe was designed and used to make void-free, partial penetration welds. A welding procedure which produces defect-free welds in the vertical position has not yet been developed.

  10. A horizontal parallax table-top floating image system with freeform optical film structure

    Science.gov (United States)

    Chou, Ping-Yen; Huang, Yi-Pai; Liao, Chien-Chung; Chang, Chuan-Chung; Chuang, Fu-Ming Fleming; Tsai, Chao-Hsu

    2016-06-01

    In this paper, a new structure of horizontal parallax light field 3D floating image display system was proposed. The structure consists of pico-projectors, Fresnel lens, micro-lens array and sub-lens array with freeform shape. By the functions of optical components, each light field of projectors could be controlled as a fan ray, which has high directivity in horizontal and wide scattered angle in vertical. Furthermore, according to the reverse light tracing and integral image display technique, horizontal parallax floating 3D could be demonstrated in the system. Simulated results show that the proposed 3D display structure has a good image quality and the crosstalk is also limited below 22.9%. Compared with other 3D technologies, this structure could have more benefits, including displaying real high resolution floating image, unnecessary of physical hardware on the image plane, scalability of large size system, without the noise from spinning component, and so on.

  11. Free-form thin lens design with light scattering surfaces for practical LED down light illumination

    Science.gov (United States)

    Lin, Raychiy J.; Sun, Ching-Cherng

    2016-05-01

    The free-form optical quasilens surface technology was utilized to develop and design a solid transparent plastic optical lens for the LED down light with the narrow angular light distribution requirement in the LED lighting applications. In order to successfully complete the mission, the precise mid-field angular distribution model of the LED light source was established and built. And also the optical scattering surface property of the Harvey BSDF scattering model was designed, measured, and established. Then, the optical simulation for the entire optical system was performed to develop and design this solid transparent plastic optical lens system. Finally, the goals of 40 deg angular light distribution pattern defined at full width half maximum with glare reduced in the areas of interest and the optical performance of nearly 82% light energy transmission optics were achieved for the LED down light illumination.

  12. 3D shape measurement of optical free-form surface based on fringe projection

    Science.gov (United States)

    Li, Shaohui; Liu, Shugui; Zhang, Hongwei

    2011-05-01

    Present a novel method of 3D shape measurement of optical free-from surface based on fringe projection. A virtual reference surface is proposed which can be used to improve the detection efficiency and realize the automation of measuring process. Sinusoidal fringe patterns are projected to the high reflected surface of the measured object. The deflection fringe patterns that modulated by the object surface are captured by the CCD camera. The slope information can be obtained by analyzing the relationship between the phase deflectometry and the slope of the object surface. The wave-front reconstruction method is used to reconstruct the surface. With the application of fringe projection technology the accuracy of optical free-form surfaces measurement could reach the level of tens of micrometer or even micrometer.

  13. ADAPTIVE MEASUREMENT METHOD BASED ON CHANGING-CURVATURE FOR UNKNOWN FREE-FORM SURFACE

    Institute of Scientific and Technical Information of China (English)

    Wu Shixiong; Wang Wen; Chen Zichen

    2004-01-01

    Current measurement method for unknown free-form surface has low efficiency. To acquire given precision, a lot of null points are measured. Based on change surface curvature, a new measurement planning is put forward. Sample step is evaluated from the change curvature and the locally-bounded character of extrapolating curve. Two coefficients, maximum error coefficient and local camber coefficient, are used to optimize sampling step. The first coefficient is computed to avoid sampling-point exceeding the measurement range and the second control sampling precision. Compared with the other methods, the proposed planning method can reduce the number of the measuring-point efficiently for the given precision. Measuring point distributes adaptively by the change surface curvature. The method can be applied to improve measurement efficiency and accuracy.

  14. Sharp high-aspect-ratio AFM tips fabricated by a combination of deep reactive ion etching and focused ion beam techniques.

    Science.gov (United States)

    Caballero, David; Villanueva, Guillermo; Plaza, Jose Antonio; Mills, Christopher A; Samitier, Josep; Errachid, Abdelhamid

    2010-01-01

    The shape and dimensions of an atomic force microscope tip are crucial factors to obtain high resolution images at the nanoscale. When measuring samples with narrow trenches, inclined sidewalls near 90 degrees or nanoscaled structures, standard silicon atomic force microscopy (AFM) tips do not provide satisfactory results. We have combined deep reactive ion etching (DRIE) and focused ion beam (FIB) lithography techniques in order to produce probes with sharp rocket-shaped silicon AFM tips for high resolution imaging. The cantilevers were shaped and the bulk micromachining was performed using the same DRIE equipment. To improve the tip aspect ratio we used FIB nanolithography technique. The tips were tested on narrow silicon trenches and over biological samples showing a better resolution when compared with standard AFM tips, which enables nanocharacterization and nanometrology of high-aspect-ratio structures and nanoscaled biological elements to be completed, and provides an alternative to commercial high aspect ratio AFM tips.

  15. Fabrication Facilities

    Data.gov (United States)

    Federal Laboratory Consortium — The Fabrication Facilities are a direct result of years of testing support. Through years of experience, the three fabrication facilities (Fort Hood, Fort Lewis, and...

  16. New developments in the manufacture of large freeform surfaces with micro-structures

    Science.gov (United States)

    Roblee, Jeff; Walter, Mark; Jacobs, Ben

    2015-10-01

    A new capability for simultaneously generating micro-structures and large freeform surfaces has been developed. Multiple axes of CNC coordinated motion have been integrated into an ultra precision machine platform, enabling a wide variety of optical mold masters to be created. Facilitated by a specially developed control system, freeform optical surfaces as large as 600 x 600 x 100 mm are possible. Some machine alignments are critical to the production of accurate parts and these will be discussed. A bridge construction reduces Abbe offsets, and oil hydrostatic linear slide ways provide sub-micron straightness. The linear axes are capable of accurate positioning by means of linear motors in combination with the non contact oil hydrostatic slide ways. Optical surface finishes are achieved with the stability of a large granite base supported by a high performance vibration isolation system. The machine includes a unique, self-compensating, patented oil bearing rotary axis. Critical machine errors are measured and corrected with integrated CNC machine compensation. The machine has accuracy and repeatability for the creation of precise, intersecting groove structures with multiple angles over large areas. Optical surfaces can be generated either by a ruling/shaping operation with a non-rotating tool, or by a flycutting tool rotating on a high speed air bearing spindle. The spindle can double as a positioning axis to generate variable angle grooves in ruling mode. A Fast Tool Servo can be utilized to create fine micro-structures. Work piece quality can be evaluated in-situ with metrology sensors.

  17. 基于微分几何的矩形照度分布自由曲面反射器设计%Freeform Reflector Design for Rectangular Illuminance Distribution Based on Differential Geometry

    Institute of Scientific and Technical Information of China (English)

    刘正权; 孙耀杰; 林燕丹

    2012-01-01

    A freeform reflector design method,which is mainly based on a first-order linear partial differential equation,is proposed for uniform rectangular illuminance distribution in the field of LED illumination. The interaction between the freeform surface and the light beam is depicted based on theory of the differential geometry and Snell's law. The energy topological relation between the Lambertian luminaire and the illuminated rectangular surface is established according to the LED luminous intensity distribution. The method deducts a first-order linear partial differential equation with some boundary conditions to represent the freeform reflector. The boundary conditions and the partial differential equation are solved by the Runge-Kutta method and finite difference method,respectively. The numerical results are validated in the form of raytracing,which reveal that the luminous flux efficiency is about 94 % ,the transverse uniformity of illuminance on the target surface is 0. 9 and the longitudinal uniformity of illuminance on the target surface is 0.8. The numerical computation time is less than 1 s.%在LED照明应用中为实现矩形均匀照度分布要求,提出了一种基于一阶线性偏微分方程的自由曲面反射器设计方法.基于微分几何理论和折射定律描述了光线与自由曲面的相互作用.根据LED光源特性建立了朗伯光源与矩形被照面之间的能量拓扑关系,推导了自由曲面反射器的一阶线性偏微分方程和边界条件.分别使用Runge-Kutta法和有限差分法对边界条件和偏微分方程进行数值计算,并对计算结果进行光线追迹仿真.仿真结果表明自由曲面反射器光通利用率达到了94%,矩形被照面横向照度均匀度达到了0.9,纵向照度均匀度达到了0.8.程序计算时间少于1 s.

  18. Freeform fluidics

    Energy Technology Data Exchange (ETDEWEB)

    Dehoff, Ryan R; Lind, Randall F; Love, Lonnie L; Peter, William H; Richardson, Bradley S

    2015-02-10

    A robotic, prosthetic or orthotic member includes a body formed of a solidified metallic powder. At least one working fluid cylinder is formed in the body. A piston is provided in the working fluid cylinder for pressurizing a fluid in the cylinder. At least one working fluid conduit receives the pressurized fluid from the cylinder. The body, working fluid cylinder and working fluid conduit have a unitary construction. A method of making a robotic member is also disclosed.

  19. Fabrication of Ag:TiO2 Nanocomposite Thin Films by Sol-Gel Followed by Electron Beam Physical Vapour Deposition Technique

    Directory of Open Access Journals (Sweden)

    Manish Kumar

    2013-01-01

    Full Text Available Ag:TiO2 nanocomposite films have been synthesized by sol-gel method followed by electron beam physical vapour deposition. Targets for this deposition were prepared by a hydraulic press using a powder containing Ag and TiO2 prepared by sol-gel technique. Microstructure, surface, and plasmonic properties of nanocomposite films were studied using glancing angle X-ray diffractometer, atomic force microscopy, field emission secondary electron microscopy, and UV-Vis spectroscopy. Microstructural study reveals that Ag nanoparticles are embedded in TiO2 matrix consisting of mixed phases of anatase and rutile. Size estimation using Scherrer formula reveals that average crystallite size of Ag nanoparticles is 23 nm. Surface morphological studies indicate that deposited films are uniform and intact to the substrate and have very low value of root mean square roughness. Optical studies exhibit a surface plasmon resonance induced absorption band in visible region, which is the characteristic feature of Ag nanoparticles. The intensity of this absorption band is found to increase with the increase in deposition time. Multiple peaks observed in absorption band were explained using the concepts of extended Mie scattering. Preliminary experiments also suggested that these nanocomposite films exhibit promising photocatalytic properties, which can be used for water treatment.

  20. Proceedings of the Solid Freeform Fabrication Symposium (3rd) Held in Austin, Texas on 3-5 August 1992

    Science.gov (United States)

    1992-09-01

    The capillary force due to a wetting liquid is the driving force for rapid compact densification. The liquid also reduces the interparticle friction ...plane heat source and a sensor of the temperature changes in the foil itself. The platinum strip is embedded inside the sample material [21]. A...Res.Yoluttion 010 tc.s process, the company can speed its products into this competitive market. The jewelry industry is another example \\where investment casting

  1. Fabrication of three-dimensional collagen scaffold using an inverse mould-leaching process.

    Science.gov (United States)

    Ahn, SeungHyun; Lee, SuYeon; Cho, Youngseok; Chun, Wook; Kim, GeunHyung

    2011-09-01

    Natural biopolymers, such as collagen or chitosan, are considered ideal for biomedical scaffolds. However, low processability of the materials has hindered the fabrication of designed pore structures controlled by various solid freeform-fabrication methods. A new technique to fabricate a biomedical three-dimensional collagen scaffold, supplemented with a sacrificial poly(ethylene oxide) mould is proposed. The fabricated collagen scaffold shows a highly porous surface and a three-dimensional structure with high porosity as well as mechanically stable structure. To show its feasibility for biomedical applications, fibroblasts/keratinocytes were co-cultured on the scaffold, and the cell proliferation and cell migration of the scaffold was more favorable than that obtained with a spongy-type collagen scaffold.

  2. High-contrast process using a positive-tone resist with antistatic coating and high-energy (100-keV) e-beam lithography for fabricating diffractive optical elements (DOE) on quartz

    Science.gov (United States)

    Poli, Louis C.; Kondek, Christine A.; Shoop, Barry L.; McLane, George F.

    1995-06-01

    Diffractive optical elements (DOE) are becoming important as optical signal processing elements in increasingly diverse applications. These elements, fabricated on quartz, may be used as phase shift type masks or as embedded components that implement a transfer function within a processing network. A process is under development for the fabrication of a DOE implementing a Jervis error diffusion kernel for research in half tone image processing. Dry etching is performed after lithography and pattern transfer through a nickel mask. This results in etched areal features on the substrate. An optical diffraction medium is thus created. Lithographic patterning is done by e-beam lithography (EBL) to realize small features, but also offers the important advantage of a large depth of field which relaxes the problem of complex surface topology. The recent availability of high energy (100 KeV) lithography tools provides a capability for precision overlay, small feature resolution, and enhanced image contrast through a lower induced proximity effect. Patterning by EBL on insulating substrates is complicated by the necessity of providing a vehicle for the avoidance of charge buildup on the surface. In a previously presented paper a methodology was shown for the use of TQV-501 (Nitto Chemical) antistatic compound as a final spin on film for use with PMMA and SAL-601 (Shipley). In this current work, a process is described using EBL and a high performance positive resist working with a final film layer of antistatic TQV-501 on a nickel coated wafer. The process may then be reapplied to realize additional lithographic levels in registration, for multilevel DOE components. High energy (100 KeV) EBL is used to provide high quality pattern definition. The e-beam sensitive resist, ZEP-320-37 (Nagase Chemical) in dilution, together with a top film layer of TQV-501 serves as a bilevel resist system and is used for patterning the desired image before definition of the nickel mask through

  3. Interface controlled growth of nanostructures in discontinuous Ag and Au thin films fabricated by ion beam sputter deposition for plasmonic applications

    Indian Academy of Sciences (India)

    R Brahma; M Ghanashyam Krishna

    2012-08-01

    The growth of discontinuous thin films of Ag and Au by low energy ion beam sputter deposition is reported. The study focuses on the role of the film–substrate in determining the shape and size of nanostructures achieved in such films. Ag films were deposited using Ar ion energy of 150 eV while the Au films were deposited with Ar ion energies of 250–450 eV. Three types of interfaces were investigated in this study. The first set of film–substrate interfaces consisted of Ag and Au films grown on borosilicate glass and carbon coated Cu grids used as substrates. The second set of films was metallic bilayers in which one of the metals (Ag or Au) was grown on a continuous film of the other metal (Au or Ag). The third set of interfaces comprised of discontinuous Ag and Au films deposited on different dielectrics such as SiO2, TiO2 and ZrO2. In each case, a rich variety of nanostructures including self organized arrays of nanoparticles, nanoclusters and nanoneedles have been achieved. The role of the film–substrate interface is discussed within the framework of existing theories of thin film nucleation and growth. Interfacial nanostructuring of thin films is demonstrated to be a viable technique to realize a variety of nanostructures. The use of interfacial nanostructuring for plasmonic applications is demonstrated. It is shown that the surface Plasmon resonance of the metal nanostructures can be tuned over a wide range of wavelengths from 400 to 700 nm by controlling the film–substrate interface.

  4. Proof-of-concept demonstration of free-form optics enhanced confocal Raman spectroscopy in combination with optofluidic lab-on-chip

    Science.gov (United States)

    Liu, Qing; De Coster, Diane; Loterie, Damien; Van Erps, Jürgen; Vervaeke, Michael; Missinne, Jeroen; Thienpont, Hugo; Ottevaere, Heidi

    2016-07-01

    Raman spectroscopy is a powerful optical and non-destructive technique and a well-known method for analysis purposes, especially to determine the molecular fingerprint of substances. Traditionally, such analyses are done in a specialized lab, with considerable requirements in terms of equipment, time and manual sampling of substances of interest. In this paper we take a step from bulky Raman spectroscopy laboratory analyses towards lab-on-chip (LOC) analyses. We present an optofluidic lab-on-chip for confocal Raman spectroscopy, which can be used for the analysis of liquids. The confocal detection suppresses the unwanted background from the polymer material out of which the chip is fabricated. We design the free-form optical reflector using non-sequential ray-tracing combined with a mathematical code to simulate the Raman scattering behavior of the substance under test. We prototype the device in Polymethyl methacrylate (PMMA) by means of ultraprecision diamond tooling. In a proof-of-concept demonstration, we first show the confocal behavior of our Raman lab-on-chip system by measuring the Raman spectrum of ethanol. In a next step, we compare the Raman spectra measured in our lab-on-chip with spectra measured with a commercial Raman spectrometer. Finally, to calibrate the system we perform Raman measurements on urea solutions with different concentrations. We achieve a detection limit that corresponds to a noise equivalent concentration of 20mM. Apart from strongly reducing the background perturbations, our confocal Raman spectroscopy system has other advantages as well. The reflector design is robust from a mechanical point of view and has the potential for mass-manufacturing using hot embossing or injection molding.

  5. Fabrication of nanoscale electrostatic lenses

    Science.gov (United States)

    Sinno, I.; Sanz-Velasco, A.; Kang, S.; Jansen, H.; Olsson, E.; Enoksson, P.; Svensson, K.

    2010-09-01

    The fabrication of cylindrical multi-element electrostatic lenses at the nanoscale presents a challenge; they are high-aspect-ratio structures that should be rotationally symmetric, well aligned and freestanding, with smooth edges and flat, clean surfaces. In this paper, we present the fabrication results of a non-conventional process, which uses a combination of focused gallium ion-beam milling and hydrofluoric acid vapor etching. This process makes it possible to fabricate nanoscale electrostatic lenses down to 140 nm in aperture diameter and 4.2 µm in column length, with a superior control of the geometry as compared to conventional lithography-based techniques.

  6. Carbon nanotube collimator fabrication and application

    Science.gov (United States)

    Chow, Lee; Chai, Guangyu; Schenkel, Thomas

    2010-07-06

    Apparatus, methods, systems and devices for fabricating individual CNT collimators. Micron size fiber coated CNT samples are synthesized with chemical vapor deposition method and then the individual CNT collimators are fabricated with focused ion beam technique. Unfocused electron beams are successfully propagated through the CNT collimators. The CNT nano-collimators are used for applications including single ion implantation and in high-energy physics, and allow rapid, reliable testing of the transmission of CNT arrays for transport of molecules.

  7. Grazing incidence beam expander

    Energy Technology Data Exchange (ETDEWEB)

    Akkapeddi, P.R.; Glenn, P.; Fuschetto, A.; Appert, Q.; Viswanathan, V.K.

    1985-01-01

    A Grazing Incidence Beam Expander (GIBE) telescope is being designed and fabricated to be used as an equivalent end mirror in a long laser resonator cavity. The design requirements for this GIBE flow down from a generic Free Electron Laser (FEL) resonator. The nature of the FEL gain volume (a thin, pencil-like, on-axis region) dictates that the output beam be very small. Such a thin beam with the high power levels characteristic of FELs would have to travel perhaps hundreds of meters or more before expanding enough to allow reflection from cooled mirrors. A GIBE, on the other hand, would allow placing these optics closer to the gain region and thus reduces the cavity lengths substantially. Results are presented relating to optical and mechanical design, alignment sensitivity analysis, radius of curvature analysis, laser cavity stability analysis of a linear stable concentric laser cavity with a GIBE. Fabrication details of the GIBE are also given.

  8. Scanning freeform objects by combining shape from silhouette and shape from line structured light

    Science.gov (United States)

    Xiong, Hanwei; Xu, Jun; Xu, Chenxi; Pan, Ming

    2014-12-01

    Freeform shape is usually designed by reverse engineering method thorough a 3D scanner, which is often expensive to most persons. The paper proposes a new scanning system combining shape from structured light and shape from silhouette, which can be implemented easily with low cost. The two methods are very complementary. For shape from silhouette, it can capture correct topological information of the object and obtain a closed envelop, and for shape from hand-held laser line, precise point clouds with some holes can be obtained. To gain their complementary advantages, a new data fusion strategy based a mesh energy functional is proposed to integrate the information from the two scanning methods, in which the points resulted from laser light will attract closed envelop from silhouette. After fusion, the precision of shape from silhouette is increased, and the topological error of shape from structured light is corrected. The design details are introduced, and a toy model is used to test the new method, which is difficult to scan using other systems. The test results proof the validity of the new method.

  9. Adaptive tool servo diamond turning for enhancing machining efficiency and surface quality of freeform optics.

    Science.gov (United States)

    Zhu, Zhiwei; To, Suet

    2015-08-10

    Fast tool servo/ slow tool servo (FTS/STS) diamond turning is a very promising technique for the generation of freeform optics. However, the currently adopted constant scheme for azimuth sampling and side-feeding motion possesses no adaptation to surface shape variation, leading to the non-uniform surface quality and low machining efficiency. To overcome this defect, this paper reports on a novel adaptive tool servo (ATS) diamond turning technique which is essentially based on the novel two-degree-of-freedom (2-DOF) FTS/STS. In the ATS, the sampling interval and the side-feeding motion are actively controlled at any cutting point to adapt the machining process to shape variation of the desired surface, making both the sampling induced interpolation error and the side-feeding induced residual tool mark be within the desired tolerances. Characteristic of the required cutting motion suggests that besides the conventional z-axis servo motion, another servo motion along the x-axis synthesizing by the c-axis is mandatory for implementing the ATS. Comparative studies of surface generation of typical micro-structured surfaces in FTS/STS and ATS are thoroughly conducted both theoretically and experimentally. The result demonstrates that the ATS outperforms the FTS/STS with improved surface quality while simultaneously enhanced machining efficiency.

  10. Mesh-free free-form lensing - I. Methodology and application to mass reconstruction

    Science.gov (United States)

    Merten, Julian

    2016-09-01

    Many applications and algorithms in the field of gravitational lensing make use of meshes with a finite number of nodes to analyse and manipulate data. Specific examples in lensing are astronomical CCD images in general, the reconstruction of density distributions from lensing data, lens-source plane mapping or the characterization and interpolation of a point spread function. We present a numerical framework to interpolate and differentiate in the mesh-free domain, defined by nodes with coordinates that follow no regular pattern. The framework is based on radial basis functions (RBFs) to smoothly represent data around the nodes. We demonstrate the performance of Gaussian RBF-based, mesh-free interpolation and differentiation, which reaches the sub-percent level in both cases. We use our newly developed framework to translate ideas of free-form mass reconstruction from lensing on to the mesh-free domain. By reconstructing a simulated mock lens we find that strong-lensing only reconstructions achieve Frenk-White profile (NFW) parameters, Einstein radius and magnification map recovery, encouraging the application of this method to real data.

  11. Freeform étendue-preserving optics for light and color mixing

    Science.gov (United States)

    Sorgato, Simone; Mohedano, Rubén.; Chaves, Julio; Cvetkovic, Aleksandra; Hernández, Maikel; Benítez, Pablo; Miñano, Juan C.; Thienpont, Hugo; Duerr, Fabian

    2015-09-01

    Today's SSL illumination market shows a clear trend towards high flux packages with higher efficiency and higher CRI, realized by means of multiple color chips and phosphors. Such light sources require the optics to provide both near- and far-field color mixing. This design problem is particularly challenging for collimated luminaries, since traditional diffusers cannot be employed without enlarging the exit aperture and reducing brightness (so increasing étendue). Furthermore, diffusers compromise the light output ratio (efficiency) of the lamps to which they are applied. A solution, based on Köhler integration, consisting of a spherical cap comprising spherical microlenses on both its interior and exterior sides was presented in 2012. When placed on top of an inhomogeneous multichip Lambertian LED, this so-called Shell-Mixer creates a homogeneous (both spatially and angularly) virtual source, also Lambertian, where the images of the chips merge. The virtual source is located at the same position with essentially the same size of the original source. The diameter of this optics was 3 times that of the chip-array footprint. In this work, we present a new version of the Shell-Mixer, based on the Edge Ray Principle, where neither the overall shape of the cap nor the surfaces of the lenses are constrained to spheres or rotational Cartesian ovals. This new Shell- Mixer is freeform, only twice as large as the original chip-array and equals the original model in terms of brightness, color uniformity and efficiency.

  12. Practical aspects of curvature detection for LACS free-form measuring systems

    Science.gov (United States)

    Schulz, Michael; Gerhardt, Joachim; Elster, Clemens

    2004-09-01

    For the production of aspheres and free-form surfaces, high-accuracy and flexible measurement techniques are necessary. The Large Area Curvature Scanning (LACS) method can be used to measure the surface form of arbitrary smooth surfaces with high accuracy. The curvature values of the surface elements along a scan line are captured by a curvature sensor and from these values the form is calculated. The curvature sensor typically is a small interferometer with an aperture of some millimeter. From a model fit to the measured interferogram, the local surface patch and the local curvature value are extracted. Determining the curvature values from the captured interferograms with high accuracy is a challenging task and requires some kind of intelligent procedures for defect recognition and for the choice of matched surface models. Several aspects of these problems are discussed. Examples of measured surfaces are shown. Special emphasis is laid on the measuring speed of the LACS system, which is mainly determined by the speed of the curvature evaluation procedure, as this is important for the use as an in-situ measurement system integrated into production systems.

  13. Multi-sensor data fusion for measurement of complex freeform surfaces

    Science.gov (United States)

    Ren, M. J.; Liu, M. Y.; Cheung, C. F.; Yin, Y. H.

    2016-01-01

    Along with the rapid development of the science and technology in fields such as space optics, multi-scale enriched freeform surfaces are widely used to enhance the performance of the optical systems in both functionality and size reduction. Multi-sensor technology is considered as one of the promising methods to measure and characterize these surfaces at multiple scales. This paper presents a multi-sensor data fusion based measurement method to purposely extract the geometric information of the components with different scales which is used to establish a holistic geometry of the surface via data fusion. To address the key problems of multi-sensor data fusion, an intrinsic feature pattern based surface registration method is developed to transform the measured datasets to a common coordinate frame. Gaussian zero-order regression filter is then used to separate each measured data in different scales, and the datasets are fused based on an edge intensity data fusion algorithm within the same wavelength. The fused data at different scales is then merged to form a new surface with holistic multiscale information. Experimental study is presented to verify the effectiveness of the proposed method.

  14. Divergence in Focused Ion Beam Fabricating Micro Cone Structure%聚焦离子束加工微锥形结构的制造误差分析

    Institute of Scientific and Technical Information of China (English)

    徐宗伟; 申雪岑; 李云涛; 李康; 林枫; 贾瑞丽

    2015-01-01

    Focused ion beam(FIB)has become an important tool in micro/nano device manufacture. By FIB direct milling process,micro/nano structure with complex feature could be fabricated conveniently. However,affected by nonlinear sputter yield,redeposition and ion does shape,complex divergence would occur in FIB milling of 3D structure. Research on the typical divergence,flat bottom phenomenon was conducted. By simulation and the fabrica-tion of cone structure with the diameter of 4,μm,Gaussian distribution characteristics of FIB and the coefficient of sputter yield and ion were found out to be the main reason for this divergence,and this discovery would provide an important foundation for divergence compensation.%聚焦离子束(FIB)纳米制造技术已经成为微纳米尺度功能器件加工的一种重要方法,利用聚焦离子束直写加工可实现复杂二维微纳结构的高精度制造.然而由于离子溅射产额随入射角度非线性变化规律、再沉积现象及离子束能量分布特性的综合影响,FIB 在三维结构加工中会存在复杂形貌误差.针对 FIB 加工凹面中存在的典型平底现象这一形貌误差进行了分析和实验研究,通过仿真分析和 FIB 加工直径 4,μm 锥形凹坑结构的实验验证,阐明了聚焦离子束高斯能量分布特性与溅射产额规律耦合是产生平底现象的主要原因,为 FIB 三维结构加工的误差的修正提供了重要的基础和依据.

  15. Nanoimprint lithography for nanodevice fabrication

    Science.gov (United States)

    Barcelo, Steven; Li, Zhiyong

    2016-09-01

    Nanoimprint lithography (NIL) is a compelling technique for low cost nanoscale device fabrication. The precise and repeatable replication of nanoscale patterns from a single high resolution patterning step makes the NIL technique much more versatile than other expensive techniques such as e-beam or even helium ion beam lithography. Furthermore, the use of mechanical deformation during the NIL process enables grayscale lithography with only a single patterning step, not achievable with any other conventional lithography techniques. These strengths enable the fabrication of unique nanoscale devices by NIL for a variety of applications including optics, plasmonics and even biotechnology. Recent advances in throughput and yield in NIL processes demonstrate the potential of being adopted for mainstream semiconductor device fabrication as well.

  16. Digital fabrication

    CERN Document Server

    2012-01-01

    The Winter 2012 (vol. 14 no. 3) issue of the Nexus Network Journal features seven original papers dedicated to the theme “Digital Fabrication”. Digital fabrication is changing architecture in fundamental ways in every phase, from concept to artifact. Projects growing out of research in digital fabrication are dependent on software that is entirely surface-oriented in its underlying mathematics. Decisions made during design, prototyping, fabrication and assembly rely on codes, scripts, parameters, operating systems and software, creating the need for teams with multidisciplinary expertise and different skills, from IT to architecture, design, material engineering, and mathematics, among others The papers grew out of a Lisbon symposium hosted by the ISCTE-Instituto Universitario de Lisboa entitled “Digital Fabrication – A State of the Art”. The issue is completed with four other research papers which address different mathematical instruments applied to architecture, including geometric tracing system...

  17. Fabrication of Compound Eye Structures on Silicon by Direct Three-Beam Laser Interference Lithography%三光束激光干涉光刻法制备生物复眼表面微结构

    Institute of Scientific and Technical Information of China (English)

    关会英; 司玉兰; 曹亮; 梁志海

    2015-01-01

    Many excellent performance such as a large field of view,high time resolution,high reflectivity, superhydrophobicity and antifogging properties were found on biological compound eye surfaces continuously. Bionics research shows,the microstructure of compound eye surfaces play a key role in realizing specific function. In this paper,the artificial Ephemera pictiventris McLachlan compound eyes was fabricated via laser lithography technology( LIL)based on three-beam interference on a silicon substrate,and the influence of laser energy and exposure time on the surface morphology was discussed. The results show that laser energy is 40 mJ and the exposure time is 15 s are optimal laser processing parameters for the 20μm feature size.%许多生物复眼表面具有大视场、高时间分辨率、高反射率以及超疏水、防雾等优异性能,工程应用潜力巨大。仿生学研究表明,复眼表面微观结构对其特定功能的实现具有关键作用。本文利用三光束激光干涉光刻技术在单晶硅基底表面制备了仿腹色蜉复眼表面微结构,并讨论了激光能量及曝光时间对加工表面形貌的影响,从而获得了20μm特征尺寸下最优激光加工工艺参数为激光能量为40 mJ,曝光时间为15 s为最优试验条件。

  18. 电子束选区熔化制备钛合金支架的生物相容性研究%Evaluation of biocompatibility of Ti-6Al-4V scaffolds fabricated by electron beam melting

    Institute of Scientific and Technical Information of China (English)

    王宏; 赵冰净; 鄢荣曾; 王超; 罗春材; 胡敏

    2016-01-01

    目的 评估电子束选区熔化制备的钛合金的生物相容性,以期为钛合金的临床应用提供参考.方法 选用Ti-6Al-4V,以电子束选区熔化制备的钛合金试件与骨髓间充质干细胞共培养为钛合金组,以单纯细胞培养为对照组,通过细胞计数、细胞骨架染色和茜素红染色评估细胞相容性.12只比格犬下颌骨右侧体部制备长24 mm的块状缺损,以电子束选区熔化制备的网状钛合金作为支架修复缺损.分别于术后1、3、6、12个月通过大体、CT和组织学观察评估组织相容性.结果 培养1、3、5、7d钛合金组A值与对照组差异无统计学意义(P>0.05).细胞骨架染色显示细胞在钛合金上生长良好,肌动蛋白纤维束平行排列,荧光染色均匀,与对照组相比无明显差异;经成骨诱导21 d后,两组细胞外基质钙盐含量A值分别为5.7±0.7、5.1±0.6,差异无统计学意义(P>0.05).全部动物均耐受手术,术区愈合良好;术后CT显示网状钛合金支架固位良好,未引起周围骨吸收,下颌骨连续性得到恢复;组织学结果显示,动物肝脏和肾脏未出现毒性反应;网状支架未引起周围软组织炎症反应,网状支架与宿主骨结合良好.结论 电子束选区熔化制备的钛合金有良好的生物相容性.%Objective To investigate the biocompatibility of Ti-6Al-4V scaffolds fabricated by electron beam melting(EBM).Methods Bone marrow mesenchymal stem cells(BMSC) co-cultured with Ti-6A1-4V specimens fabricated with EBM was prepared as experimental group and the regular cells culture was employed as control.The biocompatibility was detected using CCK-8 and cytoskeleton staining.The osteogenic differentiation ability was assessed using mineralization nodule formation.A 24 mm defect was created on the right mandibular body in 12 beagles.The mandibular defects were repaired with Ti-6A1-4V scaffolds mesh fabricated by EBM.General observation,CT and histology examination was

  19. Ultrafast Laser Fabrication of Bragg Waveguides in GLS Chalcogenide Glass

    Directory of Open Access Journals (Sweden)

    McMillen Ben

    2013-11-01

    Full Text Available We present work on the fabrication of Bragg waveguides in gallium-lanthanum-sulfide chalcogenide glass using an ultrafast laser. Waveguides were written with a single pass while modulating the writing beam. The spatial and temporal profile of the writing beam was ontrolled during waveguide fabrication in order to control the shape and size of the waveguide cross-section.

  20. Fabrication of a SFF-based three-dimensional scaffold using a precision deposition system in tissue engineering

    Science.gov (United States)

    Kim, Jong Young; Park, Eui Kyun; Kim, Shin-Yoon; Shin, Jung-Woog; Cho, Dong-Woo

    2008-05-01

    Recent developments in tissue-engineering techniques allow physicians to treat a range of previously untreatable conditions. In the development of such techniques, scaffolds with a controllable pore size and porosity have been manufactured using solid free-form fabrication methods to investigate cell interaction effects such as cell proliferation and differentiation. In this study, we describe the fabrication of scaffolds from two types of biodegradable materials using a precision deposition system that we developed. The precision deposition system uses technology that enables the manufacture of three-dimensional (3D) microstructures. The fabrication of 3D tissue-engineering scaffolds using the precision deposition system required the combination of several technologies, including motion control, thermal control, pneumatic control and CAD/CAM software. Through the fabrication and cell interaction analysis of two kinds of scaffolds using polycaprolactone and poly-lactic-co-glycolic acid, feasibility of application to the tissue engineering of the developed SFF-based precision deposition system is demonstrated.

  1. INTERFERENCE-FREE TOOL POSTURE GENERATION FOR 5-AXIS NC MILLING FREE-FORM SURFACES WITH CYLINDRICAL MILL

    Institute of Scientific and Technical Information of China (English)

    Chen Liping; Chen Yan; Hu Dejin

    2004-01-01

    The 5-axis NC machining offers the potential of efficient and accurate machining. However, the present CAM system for 5-axis control is still an unsolved problem due to interference between tool and surrounding objects. A new method is presented. There are two steps in this procedure. First, it detects the interference by calculating the shortest distance between the tool-axis and the surrounding surfaces. Then upon the maximum gouging, the interference-free tool posture for 5-axis NC cylindrical milling free-form surfaces is obtained by adjusting tool. The validity of the proposed method has been confirmed by machining an impeller.

  2. Influence of the process parameters on the replication of microstructured freeform surfaces

    Science.gov (United States)

    Burgsteiner, M.; Müller, F.; Lucyshyn, T.; Kukla, C.; Holzer, C.

    2014-05-01

    Surfaces of technical parts are getting more and more attention in terms of functionalization. By modification, additional functionality is given to the part, e.g. self-cleaning effect or antireflection behavior. Nowadays mainly flat surfaces are structured which is a consequence of the available production methods. However, the demand of micro structured free form surfaces is increasing, enabling novel products. A major problem in the mass production (e.g. injection molding) of structured freeform surfaces is to demold these structures without ripping or deforming them due to occurring undercuts. Recently a novel concept was developed which overcomes this limitation. A nickel substrate containing a structure composed of lines orientated in two different directions, one orientated in melt flow direction, the other one perpendicular to that, but both with a cross-section of approximately 45 μm × 55 μm (w × h) was used as a premaster to cast a flexible master. This master made of poly(dimethylsiloxane) (PDMS) was mounted on a bending edge in an injection mold cavity. Within this paper the influence of process parameters on the replication grade of the structure lines depending on the structure orientation was evaluated, varying the holding pressure, melt and mold temperature using statistical design of experiment methods. The replication grade was evaluated by characterizing the shape of the structure lines along the entire process chain, using an infinite focus system. The results show, that the melt temperature has the biggest influence on the dimensions of the structures, the mold temperature only a slight one.

  3. Compact electron beam focusing column

    Energy Technology Data Exchange (ETDEWEB)

    Persaud, Arun; Leung, Ka-Ngo; Reijonen, Jani

    2001-07-13

    A novel design for an electron beam focusing column has been developed at LBNL. The design is based on a low-energy spread multicusp plasma source which is used as a cathode for electron beam production. The focusing column is 10 mm in length. The electron beam is focused by means of electrostatic fields. The column is designed for a maximum voltage of 50 kV. Simulations of the electron trajectories have been performed by using the 2-D simulation code IGUN and EGUN. The electron temperature has also been incorporated into the simulations. The electron beam simulations, column design and fabrication will be discussed in this presentation.

  4. Fabrication and characteristic analysis of a poly(propylene fumarate) scaffold using micro-stereolithography technology.

    Science.gov (United States)

    Lee, Jin Woo; Lan, Phung Xuan; Kim, Byung; Lim, Geunbae; Cho, Dong-Woo

    2008-10-01

    Scaffold fabrication for regenerating functional human tissues has an important role in tissue engineering, and there has been much progress in research on scaffold fabrication. However, current methods are limited by the mechanical properties of existing biodegradable materials and the irregular structures that they produce. Recently, several promising biodegradable materials have been introduced, including poly(propylene fumarate) (PPF). The development of micro-stereolithography allows the fabrication of free-form 3D microstructures as designed. Since this technology requires a low-viscosity resin to fabricate fine structures, we reduced the viscosity of PPF by adding diethyl fumarate. Using our system, the curing characteristics and material properties of the resin were analyzed experimentally. Then, we fabricated waffle shape and 3D scaffolds containing several hundred regular micro pores. This method controlled the pore size, porosity, interconnectivity, and pore distribution. The results show that micro-stereolithography has big advantages over conventional fabrication methods. In addition, the ultimate strength and elastic modulus of the fabricated scaffolds were measured, and cell adhesion to the fabricated scaffold was observed by growing seeded cells on it. These results showed that the PPF/DEF scaffold is a potential bone scaffold for tissue engineering.

  5. Molecular beam epitaxy

    CERN Document Server

    Pamplin, Brian R

    1980-01-01

    Molecular Beam Epitaxy introduces the reader to the use of molecular beam epitaxy (MBE) in the generation of III-V and IV-VI compounds and alloys and describes the semiconductor and integrated optics reasons for using the technique. Topics covered include semiconductor superlattices by MBE; design considerations for MBE systems; periodic doping structure in gallium arsenide (GaAs); nonstoichiometry and carrier concentration control in MBE of compound semiconductors; and MBE techniques for IV-VI optoelectronic devices. The use of MBE to fabricate integrated optical devices and to study semicond

  6. Fabrication of multipoint light emitting optical fibers for optogenetics

    Science.gov (United States)

    Sileo, Leonardo; Pisanello, Marco; De Vittorio, Massimo; Pisanello, Ferruccio

    2015-03-01

    Multipoint Light Emitting Optical Fibers (MPF) has been recently demonstrated as a versatile tool for spatially addressable optogenetics experiments. Their fabrication has been possible thanks to a number of key microfabrication technologies, in particular the unique nanofabrication capabilities of a Focused Ion Beam. This work provides the complete description of MPF fabrication, detailing the optimization process for each fabrication step.

  7. A free-form lensing model of A370 revealing stellar mass dominated BCGs, in Hubble Frontier Fields images

    CERN Document Server

    Diego, Jose M; Broadhurst, Tom; Lam, Daniel; Vega-Ferrero, Jesus; Zheng, Wei; Lee, Slanger; Morishita, Takahiro; Bernstein, Gary; Lim, Jeremy; Silk, Joseph; Ford, Holland

    2016-01-01

    We derive a free-form mass distribution for the unrelaxed cluster A370 (z=0.375), using the latest Hubble Frontier Fields images and GLASS spectroscopy. Starting from a reliable set of 10 multiply lensed systems we produce a free-form lens model that identifies ~ 80 multiple-images. Good consistency is found between models using independent subsamples of these lensed systems, with detailed agreement for the well resolved arcs. The mass distribution has two very similar concentrations centred on the two prominent Brightest Cluster Galaxies (or BCGs), with mass profiles that are accurately constrained by a uniquely useful system of long radially lensed images centred on both BCGs. We show that the lensing mass profiles of these BCGs are mainly accounted for by their stellar mass profiles, with a modest contribution from dark matter within r<100 kpc of each BCG. This conclusion may favour a cooled cluster gas origin for BCGs, rather than via mergers of normal galaxies for which dark matter should dominate ove...

  8. A unified free-form representation applied to the shape optimization of the hohlraum with octahedral 6 laser entrance holes

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, Shaoen; Ding, Yongkun [Laser Fusion Research Center, China Academy of Engineering Physics, Mianyang 621900 (China); Center for Applied Physics and Technology, Peking University, Beijing 100871 (China); Huang, Yunbao, E-mail: Huangyblhy@gmail.com, E-mail: scmyking-2008@163.com; Li, Haiyan [Key Laboratory of Computer Integrated Manufacturing System, Guangdong University of Technology, Guangzhou 510006 (China); Jing, Longfei, E-mail: Huangyblhy@gmail.com, E-mail: scmyking-2008@163.com; Huang, Tianxuan [Laser Fusion Research Center, China Academy of Engineering Physics, Mianyang 621900 (China)

    2016-01-15

    The hohlraum is very crucial for indirect laser driven Inertial Confinement Fusion. Usually, its shape is designed as sphere, cylinder, or rugby with some kind of fixed functions, such as ellipse or parabola. Recently, a spherical hohlraum with octahedral 6 laser entrance holes (LEHs) has been presented with high flux symmetry [Lan et al., Phys. Plasmas 21, 010704 (2014); 21, 052704 (2014)]. However, there is only one shape parameter, i.e., the hohlraum to capsule radius ratio, being optimized. In this paper, we build the hohlraum with octahedral 6LEHs with a unified free-form representation, in which, by varying additional shape parameters: (1) available hohlraum shapes can be uniformly and accurately represented, (2) it can be used to understand why the spherical hohlraum has higher flux symmetry, (3) it allows us to obtain a feasible shape design field satisfying flux symmetry constraints, and (4) a synthetically optimized hohlraum can be obtained with a tradeoff of flux symmetry and other hohlraum performance. Finally, the hohlraum with octahedral 6LEHs is modeled, analyzed, and then optimized based on the unified free-form representation. The results show that a feasible shape design field with flux asymmetry no more than 1% can be obtained, and over the feasible design field, the spherical hohlraum is validated to have the highest flux symmetry, and a synthetically optimal hohlraum can be found with closing flux symmetry but larger volume between laser spots and centrally located capsule.

  9. The Sound and the Sense: Exploring the Collaborative Construction of Free-Form Poetry in the Six-Year-Old Group

    Science.gov (United States)

    Pramling, Niklas

    2010-01-01

    An exploratory study into the collaborative activity of creating a poem in early years education is reported. A group of 6-year-old children and their teacher making free-form poetry are followed for three consecutive lessons. The analytical interest is wide in scope, from looking at the process in terms of the verbal actions of the children and…

  10. Design of a machine for the universal non-contact measurement of large free-form optics with 30 nm uncertainty

    NARCIS (Netherlands)

    Henselmans, R.; Rosielle, P.C.J.N.; Steinbuch, M.; Saunders, I.; Bergmans, R.

    2005-01-01

    A new universal non-contact measurement machine design for measuring free-form optics with 30 nm expanded uncertainty is presented. In the cylindrical machine concept, an optical probe with 5 mm range is positioned over the surface by a motion system. Due to a 2nd order error effect when measuring s

  11. Inspection of Free-Form Optics%自由曲面光学器件检测技术

    Institute of Scientific and Technical Information of China (English)

    李圣怡; 陈善勇; 戴一帆

    2005-01-01

    自由曲面光学器件尽管有其突出的优点,但还远不能进入到现代光学系统的主流中去,问题之一就是精密检测.自由曲面光学器件的检测对于其精密加工不可或缺,并且两者通常具有不可分割的联系.文中阐述了与不同加工阶段相关的自由曲面光学器件检测中的问题和对策.在抛光前后宜分别采用坐标测量机和光学干涉仪,两种方法都存在一些问题有待解决.实际上坐标测量方法是近十几年来自由曲面测量的主流,这方面的研究主要集中于定位、误差补偿及采样策略等问题上.相比之下,自由曲面光学器件的光学测试是一个新的技术,其中不仅是分析软件上的存在问题,首要的还是缺乏适当的测量手段.尽管也可应用专门的轮廓测量仪,但它还存在诸多限制.结合子孔径拼接技术的干涉仪在某些自由曲面光学器件的测量中前景良好,不过对于更复杂的曲面,它同样无法进行测量.%Despite their appealing advantages, free-form optics are worming their way to the mainstream of modern optical system. One of the obstacles is precision inspection. It is indispensable and usually coupled with the manufacturing process. This paper gives a survey of problems and solutions in inspection of free-form optics, associated with different manufacturing processes. Coordinate measuring machine and optical interferometer are preferred instruments before and after polishing, respectively. Problems exist in both methods. Actually coordinate measuring method has been prevailing for the recent decade for free-form surface inspection. Most attention is paid to issues such as localization, error compensation,sampling strategy, etc. In contrast, optical test of free-form optics is relatively a new technique. There are not only problems of analysis software, but first a lack of proper means. Special profilers may find applications, yet suffer a number of limitations

  12. Multi-Volume CAD Modeling for Heterogeneous Object Design and Fabrication

    Institute of Scientific and Technical Information of China (English)

    SUN Wei

    2000-01-01

    he current computer-aided technologies in design and product development, the evolution of CAD modeling, and a framework of multi-volume CAD modeling system for heterogeneous object design and fabrication are presented in this paper.The multi-volume CAD modeling system is presented based on nonmanifold topological elements. Material identifications are defined as design attributes introduced along with geometric and topological information at the design stage. Extended Euler operation and reasoning Boolean operations for merging and extraction are executed according to the associated material identifications in the developed multi-volume modeling system for heterogeneous object.An application example and a pseudo-processing algorithm for prototyping of heterogeneous structure through solid free-form fabrication are also described.1

  13. Terahertz wave behaviours in ceramic and metal structures fabricated by spatial joining of micro-stereolithography

    Energy Technology Data Exchange (ETDEWEB)

    Kirihara, S; Niki, T; Kaneko, M [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka Ibaraki, 567-0047 Osaka (Japan)], E-mail: kirihara@jwri.osaka-u.ac.jp

    2009-05-01

    We have newly developed micro-stereolithography system to realize freeform fabrication of micrometer order 3D metal structures. In this process, the photo-sensitive resin paste mixed with nanometer sized ceramic and metal particles was spread on a glass substrate with 10 {mu}m in layer thickness by using a mechanical knife edge, and two-dimensional images of UV ray were exposed using DMD (Digital Micro-mirror Device) with 2 {mu}m in part accuracy. Through the layer by layer stacking process, micrometer order three-dimensional objects were formed. Dense metal structures could be obtained by dewaxing and successive sintering of the formed objects. In our recent investigation, micro photonic crystals with lattice structures of alumina or pure copper were fabricated in order to control electromagnetic wave propagation in a terahertz (THz) frequency range. The micro photonic crystals with a diamond structure perfectly reflected the THz wave by Bragg diffraction.

  14. Fabrication Technology

    Energy Technology Data Exchange (ETDEWEB)

    Blaedel, K.L.

    1993-03-01

    The mission of the Fabrication Technology thrust area is to have an adequate base of manufacturing technology, not necessarily resident at Lawrence Livermore National Laboratory (LLNL), to conduct the future business of LLNL. The specific goals continue to be to (1) develop an understanding of fundamental fabrication processes; (2) construct general purpose process models that will have wide applicability; (3) document findings and models in journals; (4) transfer technology to LLNL programs, industry, and colleagues; and (5) develop continuing relationships with the industrial and academic communities to advance the collective understanding of fabrication processes. The strategy to ensure success is changing. For technologies in which they are expert and which will continue to be of future importance to LLNL, they can often attract outside resources both to maintain their expertise by applying it to a specific problem and to help fund further development. A popular vehicle to fund such work is the Cooperative Research and Development Agreement with industry. For technologies needing development because of their future critical importance and in which they are not expert, they use internal funding sources. These latter are the topics of the thrust area. Three FY-92 funded projects are discussed in this section. Each project clearly moves the Fabrication Technology thrust area towards the goals outlined above. They have also continued their membership in the North Carolina State University Precision Engineering Center, a multidisciplinary research and graduate program established to provide the new technologies needed by high-technology institutions in the US. As members, they have access to and use of the results of their research projects, many of which parallel the precision engineering efforts at LLNL.

  15. SRF Cavity Fabrication and Materials

    CERN Document Server

    Singer, W

    2014-01-01

    The technological and metallurgical requirements of material for highgradient superconducting cavities are described. High-purity niobium, as the preferred metal for the fabrication of superconducting accelerating cavities, should meet exact specifications. The content of interstitial impurities such as oxygen, nitrogen, and carbon must be below 10μg/g. The hydrogen content should be kept below 2μg/g to prevent degradation of the Q-value under certain cool-down conditions. The material should be free of flaws (foreign material inclusions or cracks and laminations) that can initiate a thermal breakdown. Defects may be detected by quality control methods such as eddy current scanning and identified by a number of special methods. Conventional and alternative cavity fabrication methods are reviewed. Conventionally, niobium cavities are fabricated from sheet niobium by the formation of half-cells by deep drawing, followed by trim machining and Electron-Beam Welding (EBW). The welding of half-cells is a delicate...

  16. Development of automated welding processes for field fabrication of thick-walled pressure vessel: electron beam method. Third quarterly report, April 1--June 30, 1978. [2 1/4 Cr--1 Mo steel

    Energy Technology Data Exchange (ETDEWEB)

    Weber, C.M.

    1978-01-01

    An electron beam welding procedure is being developed for welding 8 in. thick SA 387 Grade 22 Class 2 (2/sup 1///sub 4/ Cr--1 Mo) steel. Work is in progress for developing 4/sup 1///sub 2/ inch deep partial penetration electron beam welding procedures. A total of 95 welds has been made to date in the horizontal position. A welding procedure which produces a defect-free weld has not been developed to date.

  17. Development of an indirect stereolithography technology for scaffold fabrication with a wide range of biomaterial selectivity.

    Science.gov (United States)

    Kang, Hyun-Wook; Cho, Dong-Woo

    2012-09-01

    Tissue engineering, which is the study of generating biological substitutes to restore or replace tissues or organs, has the potential to meet current needs for organ transplantation and medical interventions. Various approaches have been attempted to apply three-dimensional (3D) solid freeform fabrication technologies to tissue engineering for scaffold fabrication. Among these, the stereolithography (SL) technology not only has the highest resolution, but also offers quick fabrication. However, a lack of suitable biomaterials is a barrier to applying the SL technology to tissue engineering. In this study, an indirect SL method that combines the SL technology and a sacrificial molding process was developed to address this challenge. A sacrificial mold with an inverse porous shape was fabricated from an alkali-soluble photopolymer by the SL technology. A sacrificial molding process was then developed for scaffold construction using a variety of biomaterials. The results indicated a wide range of biomaterial selectivity and a high resolution. Achievable minimum pore and strut sizes were as large as 50 and 65 μm, respectively. This technology can also be used to fabricate three-dimensional organ shapes, and combined with traditional fabrication methods to construct a new type of scaffold with a dual-pore size. Cytotoxicity tests, as well as nuclear magnetic resonance and gel permeation chromatography analyses, showed that this technology has great potential for tissue engineering applications.

  18. Ion Beams in Nanoscience and Technology

    CERN Document Server

    Hellborg, Ragnar

    2010-01-01

    Energetic ion beam irradiation is the basis of a wide plethora of powerful research- and fabrication-techniques for materials characterisation and processing on a nanometre scale. This book is suitable for practitioners, researchers and graduate students working in the field of ion beams and application

  19. Terahertz beam shaping with metasurface

    Science.gov (United States)

    He, Jingwen; Wang, Sen; Zhang, Yan

    2016-11-01

    Based on metasurface, two beam shapers are designed to modulate the wavefront of the terahertz beam. One of the beam shapers is THz ring-Airy beam generator and the other is THz four-focus lens. Each beam shaper is composed of a serious of C-shaped slot antennas, which can be used to modulate the phase and amplitude of the cross-polarized scattered wave. A THz holographic imaging system is utilized to measure the field of the generated beams. The ring- Airy beam shaper is designed by replacing both the phase and amplitude of its initial electric field with the corresponding antennas. In the experiment, an abrupt focus following a parabolic trajectory is subsequently observed. This method can be expanded to other wavebands, such as the visible band, in which the ring-Airy beam shaper can replace traditional computer-generated holography to avoid undesirable multiple diffraction orders. The phase distribution of the four-focus lens is obtained by using the Yang-Gu amplitude-phase retrieval algorithm and then encoded to the antennas. Both the focusing and imaging properties are demonstrated. A clear image can be obtained with a bandwidth of 110 GHz. This type of transmissive metasurface beam shaper serves as an attractive alternative to conventional diffractive optical elements based on its small size, ease of fabrication, and low cost.

  20. Fabrication of elliptical SRF cavities

    Science.gov (United States)

    Singer, W.

    2017-03-01

    The technological and metallurgical requirements of material for high-gradient superconducting cavities are described. High-purity niobium, as the preferred metal for the fabrication of superconducting accelerating cavities, should meet exact specifications. The content of interstitial impurities such as oxygen, nitrogen, and carbon must be below 10 μg g-1. The hydrogen content should be kept below 2 μg g-1 to prevent degradation of the quality factor (Q-value) under certain cool-down conditions. The material should be free of flaws (foreign material inclusions or cracks and laminations) that can initiate a thermal breakdown. Traditional and alternative cavity mechanical fabrication methods are reviewed. Conventionally, niobium cavities are fabricated from sheet niobium by the formation of half-cells by deep drawing, followed by trim machining and electron beam welding. The welding of half-cells is a delicate procedure, requiring intermediate cleaning steps and a careful choice of weld parameters to achieve full penetration of the joints. A challenge for a welded construction is the tight mechanical and electrical tolerances. These can be maintained by a combination of mechanical and radio-frequency measurements on half-cells and by careful tracking of weld shrinkage. The main aspects of quality assurance and quality management are mentioned. The experiences of 800 cavities produced for the European XFEL are presented. Another cavity fabrication approach is slicing discs from the ingot and producing cavities by deep drawing and electron beam welding. Accelerating gradients at the level of 35-45 MV m-1 can be achieved by applying electrochemical polishing treatment. The single-crystal option (grain boundary free) is discussed. It seems that in this case, high performance can be achieved by a simplified treatment procedure. Fabrication of the elliptical resonators from a seamless pipe as an alternative is briefly described. This technology has yielded good

  1. An Ethology of Urban Fabric(s)

    DEFF Research Database (Denmark)

    Fritsch, Jonas; Thomsen, Bodil Marie Stavning

    2014-01-01

    The article explores a non-metaphorical understanding of urban fabric(s), shifting the attention from a bird’s eye perspective to the actual, textural manifestations of a variety of urban fabric(s) to be studied in their real, processual, ecological and ethological complexity within urban life. We...... effectuate this move by bringing into resonance a range of intersecting fields that all deal with urban fabric(s) in complementary ways (interaction design and urban design activism, fashion, cultural theory, philosophy, urban computing)....

  2. Beam loading

    CERN Document Server

    Gamp, Alexander

    2013-01-01

    We begin by giving a description of the radio-frequency generator-cavity-beam coupled system in terms of basic quantities. Taking beam loading and cavity detuning into account, expressions for the cavity impedance as seen by the generator and as seen by the beam are derived. Subsequently methods of beam-loading compensation by cavity detuning, radio-frequency feedback and feedforward are described. Examples of digital radio-frequency phase and amplitude control for the special case of superconducting cavities are also given. Finally, a dedicated phase loop for damping synchrotron oscillations is discussed.

  3. Silicon microfabricated beam expander

    Energy Technology Data Exchange (ETDEWEB)

    Othman, A., E-mail: aliman@ppinang.uitm.edu.my; Ibrahim, M. N.; Hamzah, I. H.; Sulaiman, A. A. [Faculty of Electrical Engineering, Universiti Teknologi MARA Malaysia, 40450, Shah Alam, Selangor (Malaysia); Ain, M. F. [School of Electrical and Electronic Engineering, Engineering Campus, Universiti Sains Malaysia, Seri Ampangan, 14300,Nibong Tebal, Pulau Pinang (Malaysia)

    2015-03-30

    The feasibility design and development methods of silicon microfabricated beam expander are described. Silicon bulk micromachining fabrication technology is used in producing features of the structure. A high-precision complex 3-D shape of the expander can be formed by exploiting the predictable anisotropic wet etching characteristics of single-crystal silicon in aqueous Potassium-Hydroxide (KOH) solution. The beam-expander consist of two elements, a micromachined silicon reflector chamber and micro-Fresnel zone plate. The micro-Fresnel element is patterned using lithographic methods. The reflector chamber element has a depth of 40 µm, a diameter of 15 mm and gold-coated surfaces. The impact on the depth, diameter of the chamber and absorption for improved performance are discussed.

  4. Silicon microfabricated beam expander

    Science.gov (United States)

    Othman, A.; Ibrahim, M. N.; Hamzah, I. H.; Sulaiman, A. A.; Ain, M. F.

    2015-03-01

    The feasibility design and development methods of silicon microfabricated beam expander are described. Silicon bulk micromachining fabrication technology is used in producing features of the structure. A high-precision complex 3-D shape of the expander can be formed by exploiting the predictable anisotropic wet etching characteristics of single-crystal silicon in aqueous Potassium-Hydroxide (KOH) solution. The beam-expander consist of two elements, a micromachined silicon reflector chamber and micro-Fresnel zone plate. The micro-Fresnel element is patterned using lithographic methods. The reflector chamber element has a depth of 40 µm, a diameter of 15 mm and gold-coated surfaces. The impact on the depth, diameter of the chamber and absorption for improved performance are discussed.

  5. Metamaterials modelling, fabrication and characterisation techniques

    DEFF Research Database (Denmark)

    Malureanu, Radu; Zalkovskij, Maksim; Andryieuski, Andrei;

    . From the fabrication point of view, various 2D and 3D high resolution patterning techniques are used. The talk will describe the ones available within our group, starting with the classic UV-lithography and ending with more advanced ones, e.g. 2-photon-polymerisation and electron-beam lithography...

  6. Multi-electron beam system for high resolution electron beam induced deposition

    NARCIS (Netherlands)

    Van Bruggen, M.J.

    2008-01-01

    The development of a multi-electron beam system is described which is dedicated for electron beam induced deposition (EBID) with sub-10 nm resolution. EBID is a promising mask-less nanolithography technique which has the potential to become a viable technique for the fabrication of 20-2 nm structure

  7. Winding light beams along elliptical helical trajectories

    CERN Document Server

    Wen, Yuanhui; Zhang, Yanfeng; Chen, Hui; Yu, Siyuan

    2016-01-01

    Conventional caustic methods in real or Fourier space produced accelerating optical beams only with convex trajectories. We develop a superposition caustic method capable of winding light beams along non-convex trajectories. We ascertain this method by constructing a one-dimensional (1D) accelerating beam moving along a sinusoidal trajectory, and subsequently extending to two-dimensional (2D) accelerating beams along arbitrarily elliptical helical trajectories. We experimentally implement the method with a compact and robust integrated optics approach by fabricating micro-optical structures on quartz glass plates to perform the spatial phase and amplitude modulation to the incident light, generating beam trajectories highly consistent with prediction. The theoretical and implementation methods can in principle be extended to the construction of accelerating beams with a wide variety of non-convex trajectories, thereby opening up a new route of manipulating light beams for fundamental research and practical ap...

  8. Increase in the diffusion length of minority carriers in Al{sub x}Ga{sub 1–x}N alloys ({sub x} = 0–0.1) fabricated by ammonia molecular beam epitaxy

    Energy Technology Data Exchange (ETDEWEB)

    Malin, T. V., E-mail: mal-tv@mail.ru; Gilinsky, A. M.; Mansurov, V. G.; Protasov, D. Yu.; Kozhuhov, A. S. [Russian Academy of Sciences, Rzhanov Institute of Semiconductor Physics, Siberian Branch (Russian Federation); Yakimov, E. B. [Russian Academy of Sciences, Institute of Microelectronics Technology and High Purity Materials (Russian Federation); Zhuravlev, K. S. [Russian Academy of Sciences, Rzhanov Institute of Semiconductor Physics, Siberian Branch (Russian Federation)

    2015-10-15

    The room-temperature diffusion length of minority carriers in n-Al{sub 0.1}Ga{sub 0.9}N layers grown by ammonia molecular beam epitaxy on sapphire (0001) substrates used in structures for ultraviolet photodetectors is studied. Measurements were performed using the spectral dependence of the photocurrent recorded in a built-in p–n junction for thin samples and using the induced electron-current procedure for films up to 2 µm thick. The results show that the hole diffusion length in n-AlGaN films is 120–150 nm, which is larger than in GaN films grown under similar growth conditions by a factor of 3–4. This result can be associated with the larger lateral sizes characteristic of hexagonal columns in AlGaN layers grown by molecular beam epitaxy. No increase in the hole diffusion length is observed for thicker films.

  9. Fabrication and Prototyping Lab

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The Fabrication and Prototyping Lab for composite structures provides a wide variety of fabrication capabilities critical to enabling hands-on research and...

  10. Rapid fabrication of miniature lens arrays by four-axis single point diamond machining.

    Science.gov (United States)

    McCall, Brian; Tkaczyk, Tomasz S

    2013-02-11

    A novel method for fabricating lens arrays and other non-rotationally symmetric free-form optics is presented. This is a diamond machining technique using 4 controlled axes of motion - X, Y, Z, and C. As in 3-axis diamond micro-milling, a diamond ball endmill is mounted to the work spindle of a 4-axis ultra-precision computer numerical control (CNC) machine. Unlike 3-axis micro-milling, the C-axis is used to hold the cutting edge of the tool in contact with the lens surface for the entire cut. This allows the feed rates to be doubled compared to the current state of the art of micro-milling while producing an optically smooth surface with very low surface form error and exceptionally low radius error.

  11. Fabrication and characterisation of suspended microstructures of tantalum

    OpenAIRE

    Al-Masha-al, Asa'ad; Cheung, Rebecca; Bunting, Andrew; Mastropaolo, Enrico

    2016-01-01

    An investigation of the influence of deposition and post-fabrication processes on the final mechanical structure of tantalum beams is reported in the present study. The final deflection profiles of doubly supported beams made from compressive and tensile-stressed films have been studied experimentally. An optimum finite element model has been developed to predict the buckling behaviour of the doubly supported beams by considering the boundary conditions in the form of a compressive stress and...

  12. Predictive Synthesis of Freeform Carbon Nanotube Microarchitectures by Strain-Engineered Chemical Vapor Deposition.

    Science.gov (United States)

    Park, Sei Jin; Zhao, Hangbo; Kim, Sanha; De Volder, Michael; John Hart, A

    2016-08-01

    High-throughput fabrication of microstructured surfaces with multi-directional, re-entrant, or otherwise curved features is becoming increasingly important for applications such as phase change heat transfer, adhesive gripping, and control of electromagnetic waves. Toward this goal, curved microstructures of aligned carbon nanotubes (CNTs) can be fabricated by engineered variation of the CNT growth rate within each microstructure, for example by patterning of the CNT growth catalyst partially upon a layer which retards the CNT growth rate. This study develops a finite-element simulation framework for predictive synthesis of complex CNT microarchitectures by this strain-engineered growth process. The simulation is informed by parametric measurements of the CNT growth kinetics, and the anisotropic mechanical properties of the CNTs, and predicts the shape of CNT microstructures with impressive fidelity. Moreover, the simulation calculates the internal stress distribution that results from extreme deformation of the CNT structures during growth, and shows that delamination of the interface between the differentially growing segments occurs at a critical shear stress. Guided by these insights, experiments are performed to study the time- and geometry-depended stress development, and it is demonstrated that corrugating the interface between the segments of each microstructure mitigates the interface failure. This study presents a methodology for 3D microstructure design based on "pixels" that prescribe directionality to the resulting microstructure, and show that this framework enables the predictive synthesis of more complex architectures including twisted and truss-like forms.

  13. Tool selection and collision-free in 5-axis numerical control machining of free-form surfaces

    Institute of Scientific and Technical Information of China (English)

    杨长祺; QIN; Datong; 等

    2002-01-01

    The methodology of 5-axis cutter selection to avert collision for free-form surface machining by flat-end cutters is presented.The combination of different cutters is adopt aiming at short machining time and high precision.The optimal small cutter is determined based on the geometric information of the points where a cutter most probably collide with the machined surface.Several larger cutters are slected to machine the surface in order to find the interference-free area.The difference of machining time for this area between the optimal small cutter and the large cutters is calculated.The functional relationship between the machining time and the radius of a cutter is established,by which the optimal number of cutters is obtained.The combination of cutters,which possesses the minimum overall machining time,is selected as the optimal cutter sizes.A case study has demonstrated the validity of the proposed methodology and algorithms.

  14. Geometric Corroboration of the Earliest Lensed Galaxy at z~10.8 from Robust Free-Form Modelling

    CERN Document Server

    Chan, Brian M Y; Lim, Jeremy; Diego, Jose M; Zitrin, Adi; Coe, Dan; Ford, Holland C

    2016-01-01

    A multiply-lensed galaxy, MACS0647-JD, with a probable photometric redshift of $z\\simeq 10.7^{+0.6}_{-0.4}$ is claimed to constitute one of the very earliest known galaxies, formed well before reionization was completed. However, spectral evidence that MACS0647-JD lies at high redshift has proven infeasible and so here we seek an independent lensing based "geometric redshift" derived from the angles between the three lensed images of MACS0647-JD, using our free-form mass model (WSLAP+) for the lensing cluster MACSJ0647.7+7015 (at $z=0.591$). Our lens model uses the 9 sets of multiple images, including those of MACS0647-JD, identified by the CLASH survey towards this cluster. We convincingly exclude the low redshift regime of $z<3$, for which convoluted critical curves are generated by our method, as the solution bends to accommodate the wide angles of MACS0647-JD for this low redshift. Instead, a best fit to all sets of lensed galaxy positions and redshifts provides a geometric redshift of $z\\simeq 10.8^{+...

  15. Space fabrication: Graphite composite truss welding and cap forming subsystems

    Science.gov (United States)

    Jenkins, L. M.; Browning, D. L.

    1980-02-01

    An automated beam builder for the fabrication of space structures is described. The beam builder forms a triangular truss 1.3 meters on a side. Flat strips of preconsolidated graphite fiber fabric in a polysulfone matrix are coiled in a storage canister. Heaters raise the material to forming temperature then the structural cap section is formed by a series of rollers. After cooling, cross members and diagonal tension cords are ultrasonically welded in place to complete the truss. The stability of fabricated structures and composite materials is also examined.

  16. Beam collimator

    CERN Multimedia

    1977-01-01

    A four-block collimator installed on a control table for positioning the alignment reference marks. Designed for use with SPS secondary beams, the collimator operates under vacuum conditions. See Annual Report 1976 p. 121 and photo 7701014.

  17. Beam splitter and combiner based on Bloch oscillations in spatially modulated waveguide arrays

    CERN Document Server

    Zhang, Yiqi; Zhong, Weiping; Wen, Feng; Guo, Yang; Guo, Yao; Lu, Keqing; Zhang, Yanpeng

    2014-01-01

    We numerically investigate the light beam propagation in periodic waveguide arrays which are elaborately modulated with certain structures. We find that the light beam may split, coalesce, deflect, and be localized during propagation in these spatially modulated waveguide arrays. All the phenomena originate from Bloch oscillations, and supply possible method for fabricating on-chip beam splitters and beam combiners.

  18. Blood-Vessel Mimicking Structures by Stereolithographic Fabrication of Small Porous Tubes Using Cytocompatible Polyacrylate Elastomers, Biofunctionalization and Endothelialization

    Directory of Open Access Journals (Sweden)

    Birgit Huber

    2016-04-01

    Full Text Available Blood vessel reconstruction is still an elusive goal for the development of in vitro models as well as artificial vascular grafts. In this study, we used a novel photo-curable cytocompatible polyacrylate material (PA for freeform generation of synthetic vessels. We applied stereolithography for the fabrication of arbitrary 3D tubular structures with total dimensions in the centimeter range, 300 µm wall thickness, inner diameters of 1 to 2 mm and defined pores with a constant diameter of approximately 100 µm or 200 µm. We established a rinsing protocol to remove remaining cytotoxic substances from the photo-cured PA and applied thio-modified heparin and RGDC-peptides to functionalize the PA surface for enhanced endothelial cell adhesion. A rotating seeding procedure was introduced to ensure homogenous endothelial monolayer formation at the inner luminal tube wall. We showed that endothelial cells stayed viable and adherent and aligned along the medium flow under fluid-flow conditions comparable to native capillaries. The combined technology approach comprising of freeform additive manufacturing (AM, biomimetic design, cytocompatible materials which are applicable to AM, and biofunctionalization of AM constructs has been introduced as BioRap® technology by the authors.

  19. Blood-Vessel Mimicking Structures by Stereolithographic Fabrication of Small Porous Tubes Using Cytocompatible Polyacrylate Elastomers, Biofunctionalization and Endothelialization

    Science.gov (United States)

    Huber, Birgit; Engelhardt, Sascha; Meyer, Wolfdietrich; Krüger, Hartmut; Wenz, Annika; Schönhaar, Veronika; Tovar, Günter E. M.; Kluger, Petra J.; Borchers, Kirsten

    2016-01-01

    Blood vessel reconstruction is still an elusive goal for the development of in vitro models as well as artificial vascular grafts. In this study, we used a novel photo-curable cytocompatible polyacrylate material (PA) for freeform generation of synthetic vessels. We applied stereolithography for the fabrication of arbitrary 3D tubular structures with total dimensions in the centimeter range, 300 µm wall thickness, inner diameters of 1 to 2 mm and defined pores with a constant diameter of approximately 100 µm or 200 µm. We established a rinsing protocol to remove remaining cytotoxic substances from the photo-cured PA and applied thio-modified heparin and RGDC-peptides to functionalize the PA surface for enhanced endothelial cell adhesion. A rotating seeding procedure was introduced to ensure homogenous endothelial monolayer formation at the inner luminal tube wall. We showed that endothelial cells stayed viable and adherent and aligned along the medium flow under fluid-flow conditions comparable to native capillaries. The combined technology approach comprising of freeform additive manufacturing (AM), biomimetic design, cytocompatible materials which are applicable to AM, and biofunctionalization of AM constructs has been introduced as BioRap® technology by the authors. PMID:27104576

  20. Blood-Vessel Mimicking Structures by Stereolithographic Fabrication of Small Porous Tubes Using Cytocompatible Polyacrylate Elastomers, Biofunctionalization and Endothelialization.

    Science.gov (United States)

    Huber, Birgit; Engelhardt, Sascha; Meyer, Wolfdietrich; Krüger, Hartmut; Wenz, Annika; Schönhaar, Veronika; Tovar, Günter E M; Kluger, Petra J; Borchers, Kirsten

    2016-04-20

    Blood vessel reconstruction is still an elusive goal for the development of in vitro models as well as artificial vascular grafts. In this study, we used a novel photo-curable cytocompatible polyacrylate material (PA) for freeform generation of synthetic vessels. We applied stereolithography for the fabrication of arbitrary 3D tubular structures with total dimensions in the centimeter range, 300 µm wall thickness, inner diameters of 1 to 2 mm and defined pores with a constant diameter of approximately 100 µm or 200 µm. We established a rinsing protocol to remove remaining cytotoxic substances from the photo-cured PA and applied thio-modified heparin and RGDC-peptides to functionalize the PA surface for enhanced endothelial cell adhesion. A rotating seeding procedure was introduced to ensure homogenous endothelial monolayer formation at the inner luminal tube wall. We showed that endothelial cells stayed viable and adherent and aligned along the medium flow under fluid-flow conditions comparable to native capillaries. The combined technology approach comprising of freeform additive manufacturing (AM), biomimetic design, cytocompatible materials which are applicable to AM, and biofunctionalization of AM constructs has been introduced as BioRap(®) technology by the authors.

  1. Polymorphous computing fabric

    Science.gov (United States)

    Wolinski, Christophe Czeslaw; Gokhale, Maya B.; McCabe, Kevin Peter

    2011-01-18

    Fabric-based computing systems and methods are disclosed. A fabric-based computing system can include a polymorphous computing fabric that can be customized on a per application basis and a host processor in communication with said polymorphous computing fabric. The polymorphous computing fabric includes a cellular architecture that can be highly parameterized to enable a customized synthesis of fabric instances for a variety of enhanced application performances thereof. A global memory concept can also be included that provides the host processor random access to all variables and instructions associated with the polymorphous computing fabric.

  2. Development of automated welding processes for field fabrication of thick-walled pressure vessels: electron beam method. Eighth quarterly report, 1 July-30 September 1979. [8-inch SA387 Grade 22 Class 2 (2 1/4 Cr-1Mo)

    Energy Technology Data Exchange (ETDEWEB)

    Weber, C.M.

    1979-01-01

    Objective is to develop and demonstrate an electron beam welding procedure for welding 8-inch thick SA 387 Grade 22 Class (2-1/4 Cr-1 Mo) steel. A total of 469 experimental welds have been made to date. Efforts to develop welding procedures which produce defect-free welds have been successfully completed. Techniques for acceptably starting and stopping electron beam welds were developed. Work on developing an EB repair technique is in progress. It has been learned that re-welding of holes, without metal additions, is unacceptable. Work to define the joint fit-up requirements is nearly complete. A considerable amount of joint mismatch can be readily welded and a joint gap opening in excess of 0.100 inch can be welded without alteration of the welding procedure. Another large test plate was welded using equipment with a modified drive. The weld was unacceptable due to porosity. It appears that poor base metal quality is adversely affecting weld quality. Specimens for testing the as-welded mechanical properties have been machined and are being tested.

  3. 光学相干断层扫描成像系统中消偏振分光膜的研制%Design and Fabrication of the Non-polarizing Beam Splitter Used in Optical Coherence Tomography Imaging System

    Institute of Scientific and Technical Information of China (English)

    陈童; 侯习平; 付秀华

    2015-01-01

    消偏振分束镜能够将光学相干断层扫描干涉成像系统中的信号光进行分束,是光学相干断层扫描成像系统中重要的组成器件。为了减小45度角入射时P光和S光造成的偏振分离,针对成像系统中分光棱镜的参数要求,选择Ti3O5、Al2O3和MgF2薄膜材料,借助Macleod膜系设计软件,结合Compact Design功能,运用Optimac和Needle Synthesis两种优化方法进行优化设计,选择电子束加热蒸发和离子源辅助沉积的方式镀制薄膜。根据实际镀膜结果,运用Independent Sensitivity功能对膜层敏感度进行分析,并采用Reverse Engineering模块进行逆向模拟分析,判断镀膜误差主要来源于不同监控波长的光控tooling值有细微的差距以及膜层的Final Swing值过大。通过改变不同监控波长的光控tooling值以及对敏感度较高的膜层进行重点监控,制备的消偏振分光膜经过测试,1310±50nm处P光平均透射比为51.47%,S光平均透射比为49.11%,偏振度为4.59%,满足成像系统的使用要求,并通过了环境测试。%Non-polarizing beam splitter is an important component which used in achieves optical coherence tomography Interference imaging system. It is able to split the light beam. In order to reduce the polarization separation between the P polarized light and the S polarized light in the incident angle of 45 degrees, analyses the parameters requirement in the beam splitter of imaging system,choose the Ti3O5,Al2O3 and MgF2 as the film materials,optimize the film de-sign by selecting the appropriate film materials and using Macleod coating design software. Choose electron beam heat-ing evaporation and ion assisted system for the thin film deposition. By using the function of independent sensitivity to analyses the layer sensitivities, and using the Reverse Engineer module simulate the coating result. Combined with the film sensitivities,analyze the causes of the monitoring error

  4. 自由曲面LED汽车前照灯光学透镜设计方法%Design method of LED headlamp freeform optical lens

    Institute of Scientific and Technical Information of China (English)

    王洪; 陈赞吉; 吴衡; 葛鹏

    2014-01-01

    由于LED配光特性不同于传统光源,为了将LED应用于汽车照明中需对LED进行二次光学设计。文中根据LED汽车前照灯的配光特性,提出了一种自由曲面LED汽车前照灯光学透镜的设计方法。首先由能量守恒原理,在接收屏上的坐标和透镜自由曲面上的坐标之间建立能量的一一对应关系,基于非成像光学理论,采用照度优化设计法,运用数值计算求解出光学透镜曲面各个点坐标的坐标值,并使用三维模型软件制作出透镜光学模型。通过蒙特卡洛模拟法来追迹光线仿真,最后的配光效果完全满足《汽车用LED前照灯》(GB25991-2010)标准,系统的光学效率得到显著提高,可达到91%。%Different from the light distribution characteristics of the traditional light source, LED light characteristics are more complex, the second optical design for LED used in automotive lighting needs to be done. According to the light distribution characteristics of LED automobile headlamp, a freeform optical lens design method for LED headlamp was presented in this paper. By establishing one- to- one relationship between the coordinates of point on the receiving surface and the coordinates of point on the freeform surface of lens according to energy conservation principle, determining the mapping relationship between the energy and the lens, and applying the illumination optimization method, the coordinates of point on the freeform surface of lens was solved out with numerical methods based on non- imaging optics theory, then modeling software was used to establish an optical model for the freeform optical lens. Through tracing the light with Monte Carlo simulation method, the final effect of light distribution fully meets the Automotive headlamps with LED light sources and/or LED modules (GB25991-2010) standards. The simulation results show that the optical efficiency is improved greatly and can be up to 91%.

  5. Optimisation of grolishing freeform surfaces with rigid and semi-rigid tools

    Science.gov (United States)

    Yu, Guoyu; Wu, Hsing-Yu; Walker, David; Zheng, Xiao; Li, Hongyu; Dunn, Christina; Gray, Caroline

    2016-07-01

    After the formal acceptance of our fabrication of E-ELT segments, we aim to further accelerate the mass production by introducing an intermediate grolishing procedure using industrial robots, reducing the total process time by this much faster and parallel link. In this paper, we have presented research outputs on tool design, tool path generation, study of mismatch between rigid, semi-rigid tool and aspheric surface. It is indicated that the generation of mid-spatial frequency is proportional to the grit size and misfit between work piece and tool surfaces. Using a Non-Newtonian material tool with a spindle speed of 30 rpm has successfully reduce the mid-spatial error. The optimization of process parameters involve the study the combination effects of the above factors. These optimized parameters will result in a lookup table for reference of given input surface quality. Future work may include the higher spindle speed for grolishing with non- Newtonian tool looking for potential applications regarding to form correction, higher removal rate and edge control.

  6. FABRIC QUALITY CONTROL SYSTEMS

    Directory of Open Access Journals (Sweden)

    Özlem KISAOĞLU

    2006-02-01

    Full Text Available Woven fabric quality depends on yarn properties at first, then weaving preparation and weaving processes. Defect control of grey and finished fabric is done manually on the lighted tables or automatically. Fabrics can be controlled by the help of the image analysis method. In image system the image of fabrics can be digitized by video camera and after storing controlled by the various processing. Recently neural networks, fuzzy logic, best wavelet packet model on automatic fabric inspection are developed. In this study the advantages and disadvantages of manual and automatic, on-line fabric inspection systems are given comparatively.

  7. Representation of wavefronts in free-form transmission pupils with Complex Zernike Polynomials

    Science.gov (United States)

    Navarro, Rafael; Rivera, Ricardo; Aporta, Justiniano

    2011-01-01

    Purpose To propose and evaluate Complex Zernike polynomials (CZPs) to represent general wavefronts with non uniform intensity (amplitude) in free-from transmission pupils. Methods They consist of three stages: (1) theoretical formulation; (2) numerical implementation; and (3) two studies of the fidelity of the reconstruction obtained as a function of the number of Zernike modes used (36 or 91). In the first study, we generated complex wavefronts merging wave aberration data from a group of 11 eyes, with a generic Gaussian model of the Stiles-Crawford effective pupil transmission. In the second study we simulated the wavefront passing through different pupil stop shapes (annular, semicircular, elliptical and triangular). Results The reconstructions of the wave aberration (phase of the generalized pupil function) were always good, the reconstruction RMS error was of the order of 10−4 wave lengths, no matter the number of modes used. However, the reconstruction of the amplitude (effective transmission) was highly dependent of the number of modes used. In particular, a high number of modes is necessary to reconstruct sharp edges, due to their high frequency content. Conclusions CZPs provide a complete orthogonal basis able to represent generalized pupil functions (or complex wavefronts). This provides a unified general framework in contrast to the previous variety of ad oc solutions. Our results suggest that complex wavefronts require a higher number of CZP, but they seem especially well-suited for inhomogeneous beams, pupil apodization, etc.

  8. A RIGOROUS FREE-FORM LENS MODEL OF A2744 TO MEET THE HUBBLE FRONTIER FIELDS CHALLENGE

    Energy Technology Data Exchange (ETDEWEB)

    Lam, Daniel; Lim, Jeremy [Department of Physics, The University of Hong Kong, Pokfulam Road (Hong Kong); Broadhurst, Tom [Department of Theoretical Physics, University of Basque Country UPV/EHU, E-48080 Bilbao (Spain); Diego, Jose M. [Instituto de Física de Cantabria, CSIC-Universidad de Cantabria, E-39005 Santander (Spain); Coe, Dan [Space Telescope Science Institute, Baltimore, MD (United States); Ford, Holland C.; Zheng, Wei [Department of Physics and Astronomy, Johns Hopkins University, Baltimore, MD (United States)

    2014-12-20

    Hubble Frontier Fields (HFF) imaging of the most powerful lensing clusters provides access to the most magnified distant galaxies. The challenge is to construct lens models capable of describing these complex massive, merging clusters so that individual lensed systems can be reliably identified and their intrinsic properties accurately derived. We apply the free-form lensing method (WSLAP+) to A2744, providing a model independent map of the cluster mass, magnification, and geometric distance estimates to multiply lensed sources. We solve simultaneously for a smooth cluster component on a pixel grid, together with local deflections by the cluster member galaxies. Combining model prediction with photometric redshift measurements, we correct and complete several systems recently claimed and identify four new systems totaling 65 images of 21 systems spanning a redshift range of 1.4 < z < 9.8. The reconstructed mass shows small enhancements in the directions where significant amounts of hot plasma can be seen in X-ray. We compare photometric redshifts with ''geometric redshifts'', finding a high level of self-consistency. We find excellent agreement between predicted and observed fluxes with a best-fit slope of 0.999 ± 0.013 and an rms of ∼0.25 mag, demonstrating that our magnification correction of the lensed background galaxies is very reliable. Intriguingly, few multiply lensed galaxies are detected beyond z ≅ 7.0, despite the high magnification and the limiting redshift of z ≅ 11.5 permitted by the HFF filters. With the additional HFF clusters, we can better examine the plausibility of any pronounced high-z deficit with potentially important implications for the reionization epoch and the nature of dark matter.

  9. Determination of Free-Form and Peptide Bound Pyrraline in the Commercial Drinks Enriched with Different Protein Hydrolysates

    Directory of Open Access Journals (Sweden)

    Zhili Liang

    2016-07-01

    Full Text Available Pyrraline, a causative factor for the recent epidemics of diabetes and cardiovascular disease, is also employed as an indicator to evaluate heat damage and formation of advanced glycation end-products (AGEs in foods. Peptide-enriched drinks (PEDs are broadly consumed worldwide due to rapid rate of absorption and perceived health effects. It can be hypothesized that PED is an important source of pyrraline, especially peptide bound pyrraline (Pep-Pyr. In this study we determined free-form pyrraline (Free-Pyr and Pep-Pyr in drinks enriched with whey protein hydrolysate (WPH, soy protein hydrolysate (SPH and collagen protein hydrolysate (CPH. A detection method was developed using ultrahigh-performance liquid chromatography with UV-visible detector coupled with tandem mass spectrometry after solid-phase extraction (SPE. The SPE led to excellent recovery rates ranging between 93.2% and 98.5% and a high reproducibility with relative standard deviations (RSD of <5%. The limits of detection and quantification obtained were 30.4 and 70.3 ng/mL, respectively. Pep-Pyr was identified as the most abundant form (above 96 percent of total pyrraline, whereas Free-Pyr was present in a small proportion (less than four percent of total pyrraline. The results indicate that PED is an important extrinsic source of pyrraline, especially Pep-Pyr. As compared with CPH- and SPH-enriched drinks, WPH-enriched drinks contained high content of Pep-Pyr. The Pep-Pyr content is associated with the distribution of peptide lengths and the amino acid compositions of protein in PEDs.

  10. Silicon Holder For Molecular-Beam Epitaxy

    Science.gov (United States)

    Hoenk, Michael E.; Grunthaner, Paula J.; Grunthaner, Frank J.

    1993-01-01

    Simple assembly of silicon wafers holds silicon-based charge-coupled device (CCD) during postprocessing in which silicon deposited by molecular-beam epitaxy. Attains temperatures similar to CCD, so hotspots suppressed. Coefficients of thermal expansion of holder and CCD equal, so thermal stresses caused by differential thermal expansion and contraction do not develop. Holder readily fabricated, by standard silicon processing techniques, to accommodate various CCD geometries. Silicon does not contaminate CCD or molecular-beam-epitaxy vacuum chamber.

  11. 75 FR 28663 - Government-Owned Inventions, Available for Licensing

    Science.gov (United States)

    2010-05-21

    ... Harmonic Efficiency of Laser Beam Interactions. NASA Case No.: LAR-17723-1: Device and Method for Healing...-1: Closed-Loop Process Control for Electron Beam Freeform Fabrication and Deposition Processes. NASA Case No.: LAR-17856-1: Flexible Thin Metal Film Thermal Sensing System. Dated: May 17, 2010. Richard...

  12. Chemically enabled nanostructure fabrication

    Science.gov (United States)

    Huo, Fengwei

    The first part of the dissertation explored ways of chemically synthesizing new nanoparticles and biologically guided assembly of nanoparticle building blocks. Chapter two focuses on synthesizing three-layer composite magnetic nanoparticles with a gold shell which can be easily functionalized with other biomolecules. The three-layer magnetic nanoparticles, when functionalized with oligonucleotides, exhibit the surface chemistry, optical properties, and cooperative DNA binding properties of gold nanoparticle probes, while maintaining the magnetic properties of the Fe3O4 inner shell. Chapter three describes a new method for synthesizing nanoparticles asymmetrically functionalized with oligonucleotides and the use of these novel building blocks to create satellite structures. This synthetic capability allows one to introduce valency into such structures and then use that valency to direct particle assembly events. The second part of the thesis explored approaches of nanostructure fabrication on substrates. Chapter four focuses on the development of a new scanning probe contact printing method, polymer pen lithography (PPL), which combines the advantages of muCp and DPN to achieve high-throughput, flexible molecular printing. PPL uses a soft elastomeric tip array, rather than tips mounted on individual cantilevers, to deliver inks to a surface in a "direct write" manner. Arrays with as many as ˜11 million pyramid-shaped pens can be brought into contact with substrates and readily leveled optically in order to insure uniform pattern development. Chapter five describes gel pen lithography, which uses a gel to fabricate pen array. Gel pen lithography is a low-cost, high-throughput nanolithography method especially useful for biomaterials patterning and aqueous solution patterning which makes it a supplement to DPN and PPL. Chapter 6 shows a novel form of optical nanolithography, Beam Pen Lithography (BPL), which uses an array of NSOM pens to do nanoscale optical

  13. Design method for a laser line beam shaper of a general 1D angular power distribution

    Science.gov (United States)

    Oved, E.; Oved, A.

    2016-05-01

    Laser line is a beam of laser, spanned in one direction using a beam shaper to form a fan of light. This illumination tool is important in laser aided machine vision, 3D scanners, and remote sensing. For some applications the laser line should have a specific angular power distribution. If the distribution is nonsymmetrical, the beam shaper is required to be nonsymmetrical freeform, and its design process using optical design software is time consuming due to the long optimization process which usually converges to some local minimum. In this paper we introduce a new design method of a single element refractive beam shaper of any predefined general 1D angular power distribution. The method makes use of a notion of "prism space", a geometrical representation of all double refraction prisms, and any 1D beam shaper can be described by a continuous curve in this space. It is shown that infinitely many different designs are possible for any given power distribution, and it is explained how an optimal design is selected among them, based on criteria such as high transmission, low surface slopes, robustness to manufacturing errors etc. The method is non-parametric and hence does not require initial guess of a functional form, and the resultant optical surfaces are described by a sequence of points, rather than by an analytic function.

  14. 基于光学自由曲面的离轴三反光学系统%Off-axis three-mirror system based on freeform mirror

    Institute of Scientific and Technical Information of China (English)

    薛栋林; 郑立功; 张峰

    2011-01-01

    为了研制长焦距大视场离轴三反空间光学系统,描述了自由曲面光学数理模型,设计了基于自由曲面的离轴三反光学系统.针对焦距为4500 mm,成像视场角为11°,系统总长与焦距的比值为1/3的光学系统,对比分析了传统离轴三反光学系统和次镜为自由曲面的离轴三反光学系统的关键性能.在提出的光学系统中次镜采用自由曲面设计,提升了光学系统的像差平衡能力;最终选用相对孔径为1/9.5的设计方案,使光学系统全视场平均波像差优于0.030λ(λ=632.8 nm),平均传递函数优于0.434(71.4 lp/mm),接近衍射极限;在同等条件下系统设计传递函数比传统离轴三反系统提高5%以上.优化设计后光学系统自由曲面次镜与理论球面偏差为1.1λ,采用定制的标准球面镜结合基于数字样板的非零位检测方法可完成面形实时高精度检测,解决了大口径凸自由曲面检测的难题.结果表明,采用基于自由曲面次镜的空间光学系统,具有体积小、技术可实现性强、波像差和传递函数等关键性能优越等优点.%A freeform off-axis three-mirror system based on a freeform mirror was designed for the long focal length and wide-field off-axis three-mirror system in a space telescope. To obtain a system with a focal length of 4 500 mm, field of view of 11° and the ratio of the total length of system and the focal length in 1/3, the design and performance between traditional off-axis three-mirror system and freeform off-axis three-mirror system were compared. In the designed optical system, the freeform mirror was introduced to the secondary mirror to enhance system optimization and improve the balance capacity for optical aberration. After the comparison and optimization, the relative aperture of 1/9. 5 was chosen. In the system, the average of wavefront error of all field of view is better than 0. 030λ(λ= 632. 8 nm), and the average of the Modulation Transform

  15. Fabrication of self-aligned, nanoscale, complex oxide varactors

    Science.gov (United States)

    Fu, Richard X.; Toonen, Ryan C.; Hirsch, Samuel G.; Ivill, Mathew P.; Cole, Melanie W.; Strawhecker, Kenneth E.

    2015-01-01

    Applications in ferroelectric random access memory and superparaelectric devices require the fabrication of ferroelectric capacitors at the nanoscale that exhibit extremely small leakage currents. To systematically study the material-size dependence of ferroelectric varactor performance, arrays of parallel-plate structures have been fabricated with nanoscale dielectric diameters. Electron beam lithography and inductively coupled plasma dry etching have been used to fabricate arrays of ferroelectric varactors using top electrodes as a self-aligned etch mask. Parallel-plate test structures using RF-sputtered Ba0.6Sr0.4TiO3 thin-films were used to optimize the fabrication process. Varactors with diameters down to 20 nm were successfully fabricated. Current-voltage (I-V) characteristics were measured to evaluate the significance of etch-damage and fabrication quality by ensuring low leakage currents through the structures.

  16. A piezoelectric vibration harvester based on clamped-guided beams

    NARCIS (Netherlands)

    Wang, Z.; Matova, S.; Elfrink, R.; Jambunathan, M.; Nooijer, C. de; Schaijk, R. van; Vullers, R.J.M.

    2012-01-01

    The paper addresses the design, modeling, fabrication and experimental results of a piezoelectric energy harvester based on clamped-guided beams. The design is featured by shorter mass displacement and higher reliability than cantilever beams. Two separate sets of capacitors allow exploiting both te

  17. Development of a focused ion beam micromachining system

    Energy Technology Data Exchange (ETDEWEB)

    Pellerin, J.G.; Griffis, D.; Russell, P.E.

    1988-12-01

    Focused ion beams are currently being investigated for many submicron fabrication and analytical purposes. An FIB micromachining system consisting of a UHV vacuum system, a liquid metal ion gun, and a control and data acquisition computer has been constructed. This system is being used to develop nanofabrication and nanomachining techniques involving focused ion beams and scanning tunneling microscopes.

  18. Fabricating Microstructure on the Surface of Silicon Using Multiple Beam of Nanosecond UV Laser%多光束纳秒紫外激光制作硅表面微结构

    Institute of Scientific and Technical Information of China (English)

    朱冀梁; 张恒; 陈林森; 李晓建; 周小红

    2009-01-01

    The micro-grating structures (MGSs) were fabricated by ablation directly on the silicon wafers using the interference laser of 351 nm diode-pumped solid-state laser (DPSSL) pulses. The measuring result of atomic force microscopy (AFM) and scanning electron microscope (SEM) were carried out. The depth of grooves could be 55 nm for one-dimensional micro-grating and 45 nm for cross MSGs, while the period of MGSs were 1. 25 μm and 0. 55 μm, respectively. And the first-order diffraction efficiency of the two-dimensional cross MSGs varies between 1. 8% and 6. 3%. This research is about introducing a novel method for changing the microstructure on the surface of silicon and optimizing the photoelectric peculiarity of it. And it extends the application of high power laser ablation in the field of micromachining as well.%使用波长351 nm的半导体泵浦全固态脉冲激光器作为光源,经过位相光栅分束,形成干涉光场,在硅表面直接刻蚀微结构,制作了周期为0.55 μm,槽深可达55 nm的一维微光栅和周期为1.25 μm,刻蚀深度45 nm的正交微光栅结构.给出了微光栅形貌结构的扫描电子显微镜和原子力显微镜的测量结果.正交微光栅的一级衍射效率在1.8%~6.3%之间.该研究是改变硅表面微结构,优化硅材料特性的一种新方法,并扩展了大功率激光刻蚀在表面微加工领域的应用.

  19. Microstructure and magneto-resistor of Co/Ru multimembranes fabricated by electron beam vapor deposition metheod%电子束蒸发法制备Co/Ru多层膜的微观结构与磁电阻

    Institute of Scientific and Technical Information of China (English)

    郝安林

    2014-01-01

    The Co/Ru multimembranes with different thickness of Co layer were prepared by electron beam vapor deposition. XRD, HRTEM and TEM were employed to investigate the microstructure of the multimembranes. The effect of microstructure on magnetic properties and the magneto-resistor origin mechanism of Co/Ru multimembranes were discussed. The results show that the thickness of Co layer has great effect on the microstructure and magneto-resisitor properties of the multimembranes. When the thickness of Co layer is more than 0.8 nm, the growth of multimembranes follows Frank-van der Merwe mode while the crystallinity is better with the thickness of the Co layer increase, and the multimembranes show negative magneto-resistance effect;when the thickness of Co layer is less than 0.5 nm, the growth of multimembranes follows Volmer-Weber mode and the multimembranes show positive magneto-resistance effect due to the asymmetry interface.%采用电子束蒸发法制备具有不同Co层厚度的Co/Ru多层膜。采用X射线衍射(XRD)、高分辨透射电镜(HRTEM)、扫描电镜(TEM)等对多层膜的微观结构进行观察与分析,研究多层膜微观结构对多层膜磁阻性能的影响,并探讨多层膜磁阻的产生机理。结果表明:Co层的厚度tCo对于薄膜的微观结构和磁阻性能有很大影响,当tCo≥0.8 nm时Co/Ru多层膜以层状方式连续生长,且tCo越大,薄膜结晶越完整,薄膜呈现负磁阻效应;当tCo=0.5 nm时,Co/Ru多层膜为岛状生长,Co/Ru界面的不对称性使得薄膜出现正磁阻效应。

  20. Metamaterials modelling, fabrication, and characterisation techniques

    DEFF Research Database (Denmark)

    Malureanu, Radu; Zalkovskij, Maksim; Andryieuski, Andrei;

    2012-01-01

    that have dimensions in the 10 4 times smaller than the incident wavelength. This huge difference makes it almost impossible for commercial software to handle thus analytical approached have to be employed. From the fabrication point of view, various 2D and 3D high resolution patterning techniques are used....... The talk will describe the ones available within our group. We will present the electron-beam lithography approach for fabricating nano-antennae to be used in coupling of plasmonics waveguides to/from free space. Also, a 3D technique based on twophoton-polymerisation and isotropic metal deposition...... to fabricate metal-covered 3D photonic crystals will be discussed. From the measuring side we will present two THz based setups for obtaining material's characteristics, both in the low as well as in the high THz range, thus having the possibility of describing a material from 0.1 to 10THz. © 2012 SPIE....

  1. Fabrication of microlens and microlens array on polystyrene using CO 2 laser

    KAUST Repository

    Fan, Yiqiang

    2011-11-01

    This study presents a new process for fabricating microlens and microlens arrays directly on a surface of polystyrene using a CO2 laser. The working spot of the polystyrene is heated locally by a focused CO2 laser beam, which tends to have a hyperboloid profile due to the surface tension and can be used as a microlens. The microlenses with different dimensions were fabricated by changing the power of the laser beam. Microlens array was also fabricated with multiple scans of the laser beam on the polystyrene surface. © (2012) Trans Tech Publications, Switzerland.

  2. Optimization of focused ion beam performance

    NARCIS (Netherlands)

    Hagen, C.W.; Kruit, P.

    2009-01-01

    The authors have analyzed how much current can be obtained in the probe of an optimized two-lens focused ion beam (FIB) system. This becomes relevant, as systems become available that have the potential to image and/or fabricate structures smaller than 10 nm. The probe current versus probe size curv

  3. Robust methods for automatic image-to-world registration in cone-beam CT interventional guidance

    Energy Technology Data Exchange (ETDEWEB)

    Dang, H.; Otake, Y.; Schafer, S.; Stayman, J. W.; Kleinszig, G.; Siewerdsen, J. H. [Department of Biomedical Engineering, Johns Hopkins University, Baltimore, Maryland 21202 (United States); Siemens Healthcare XP Division, Erlangen 91052 (Germany); Department of Biomedical Engineering, Johns Hopkins University, Baltimore, Maryland 21202 (United States)

    2012-10-15

    Purpose: Real-time surgical navigation relies on accurate image-to-world registration to align the coordinate systems of the image and patient. Conventional manual registration can present a workflow bottleneck and is prone to manual error and intraoperator variability. This work reports alternative means of automatic image-to-world registration, each method involving an automatic registration marker (ARM) used in conjunction with C-arm cone-beam CT (CBCT). The first involves a Known-Model registration method in which the ARM is a predefined tool, and the second is a Free-Form method in which the ARM is freely configurable. Methods: Studies were performed using a prototype C-arm for CBCT and a surgical tracking system. A simple ARM was designed with markers comprising a tungsten sphere within infrared reflectors to permit detection of markers in both x-ray projections and by an infrared tracker. The Known-Model method exercised a predefined specification of the ARM in combination with 3D-2D registration to estimate the transformation that yields the optimal match between forward projection of the ARM and the measured projection images. The Free-Form method localizes markers individually in projection data by a robust Hough transform approach extended from previous work, backprojected to 3D image coordinates based on C-arm geometric calibration. Image-domain point sets were transformed to world coordinates by rigid-body point-based registration. The robustness and registration accuracy of each method was tested in comparison to manual registration across a range of body sites (head, thorax, and abdomen) of interest in CBCT-guided surgery, including cases with interventional tools in the radiographic scene. Results: The automatic methods exhibited similar target registration error (TRE) and were comparable or superior to manual registration for placement of the ARM within {approx}200 mm of C-arm isocenter. Marker localization in projection data was robust across all

  4. Highly efficient electron vortex beams generated by nanofabricated phase holograms

    Energy Technology Data Exchange (ETDEWEB)

    Grillo, Vincenzo, E-mail: vincenzo.grillo@nano.cnr.it [CNR-Istituto Nanoscienze, Centro S3, Via G Campi 213/a, I-41125 Modena (Italy); CNR-IMEM Parco Area delle Scienze 37/A, I-43124 Parma (Italy); Carlo Gazzadi, Gian [CNR-Istituto Nanoscienze, Centro S3, Via G Campi 213/a, I-41125 Modena (Italy); Karimi, Ebrahim [CNR-Istituto Nanoscienze, Centro S3, Via G Campi 213/a, I-41125 Modena (Italy); Department of Physics, University of Ottawa, 150 Louis Pasteur, Ottawa, Ontario K1N 6N5 (Canada); Mafakheri, Erfan [Dipartimento di Fisica Informatica e Matematica, Università di Modena e Reggio Emilia, via G Campi 213/a, I-41125 Modena (Italy); Boyd, Robert W. [Department of Physics, University of Ottawa, 150 Louis Pasteur, Ottawa, Ontario K1N 6N5 (Canada); Frabboni, Stefano [CNR-Istituto Nanoscienze, Centro S3, Via G Campi 213/a, I-41125 Modena (Italy); Dipartimento di Fisica Informatica e Matematica, Università di Modena e Reggio Emilia, via G Campi 213/a, I-41125 Modena (Italy)

    2014-01-27

    We propose an improved type of holographic-plate suitable for the shaping of electron beams. The plate is fabricated by a focused ion beam on a silicon nitride membrane and introduces a controllable phase shift to the electron wavefunction. We adopted the optimal blazed-profile design for the phase hologram, which results in the generation of highly efficient (25%) electron vortex beams. This approach paves the route towards applications in nano-scale imaging and materials science.

  5. Multi-electron beam system for high resolution electron beam induced deposition

    OpenAIRE

    Van Bruggen, M.J.

    2008-01-01

    The development of a multi-electron beam system is described which is dedicated for electron beam induced deposition (EBID) with sub-10 nm resolution. EBID is a promising mask-less nanolithography technique which has the potential to become a viable technique for the fabrication of 20-2 nm structures after 2013, as described by the International Technology Roadmap for Semiconductors (ITRS), or can be used for rapid prototyping in research applications. The key point is to combine the throughp...

  6. Electrical pulse fabrication of graphene nanopores in electrolyte solution

    Energy Technology Data Exchange (ETDEWEB)

    Kuan, Aaron T.; Szalay, Tamas [School of Engineering and Applied Sciences, Harvard University, Cambridge, Massachusetts 02138 (United States); Lu, Bo [Department of Physics, Harvard University, Cambridge, Massachusetts 02138 (United States); Xie, Ping [Oxford Nanopore Technologies, One Kendall Square, Cambridge, Massachusetts 02139 (United States); Golovchenko, Jene A., E-mail: golovchenko@physics.harvard.edu [School of Engineering and Applied Sciences, Harvard University, Cambridge, Massachusetts 02138 (United States); Department of Physics, Harvard University, Cambridge, Massachusetts 02138 (United States)

    2015-05-18

    Nanopores in graphene membranes can potentially offer unprecedented spatial resolution for single molecule sensing, but their fabrication has thus far been difficult, poorly scalable, and prone to contamination. We demonstrate an in-situ fabrication method that nucleates and controllably enlarges nanopores in electrolyte solution by applying ultra-short, high-voltage pulses across the graphene membrane. This method can be used to rapidly produce graphene nanopores with subnanometer size accuracy in an apparatus free of nanoscale beams or tips.

  7. Device Fabrication and Probing of Discrete Carbon Nanostructures

    KAUST Repository

    Batra, Nitin M

    2015-05-06

    Device fabrication on multi walled carbon nanotubes (MWCNTs) using electrical beam lithography (EBL), electron beam induced deposition (EBID), ion beam induced deposition (IBID) methods was carried out, followed by device electrical characterization using a conventional probe station. A four-probe configuration was utilized to measure accurately the electrical resistivity of MWCNTs with similar results obtained from devices fabricated by different methods. In order to reduce the contact resistance of the beam deposited platinum electrodes, single step vacuum thermal annealing was performed. Microscopy and spectroscopy were carried out on the beam deposited electrodes to follow the structural and chemical changes occurring during the vacuum thermal annealing. For the first time, a core-shell type structure was identified on EBID Pt and IBID Pt annealed electrodes and analogous free standing nanorods previously exposed to high temperature. We believe this observation has important implications for transport properties studies of carbon materials. Apart from that, contamination of carbon nanostructure, originating from the device fabrication methods, was also studied. Finally, based on the observations of faster processing time together with higher yield and flexibility for device preparation, we investigated EBID to fabricate devices for other discrete carbon nanostructures.

  8. Beam screens for the LHC beam pipes

    CERN Multimedia

    Patrice Loïez

    1997-01-01

    Cross-section of LHC prototype beam pipes showing the beam screens. Slits in the screens allow residual gas molecules to be pumped out and become frozen to the walls of the ultra-cold beam pipe. Beam screens like these have been designed to line the beam pipes, absorbing radiation before it can hit the magnets and warm them up, an effect that would greatly reduce the magnetic field and cause serious damage.

  9. Power-recycled michelson interferometer with a 50/50 grating beam splitter

    OpenAIRE

    Friedrich, D.; Burmeister, O.; Britzger, M.; Bunkowski, A.; Clausnitzer, T.; Fahr, S.; Kley, E.; A. Tünnermann; Danzmann, K.; Schnabel, R.

    2008-01-01

    We designed and fabricated an all-reflective 50/50 beam splitter based on a dielectric grating. This beam splitter was used to set up a power-recycled Michelson interferometer with a finesse of about FPR ≈ 880. Aspects of the diffractive beam splitter as well as of the interferometer design are discussed.

  10. Power-recycled michelson interferometer with a 50/50 grating beam splitter

    Energy Technology Data Exchange (ETDEWEB)

    Friedrich, D; Burmeister, O; Britzger, M; Bunkowski, A; Danzmann, K; Schnabel, R [Albert-Einstein-Institut Hannover, Max-Planck-Institut fuer Gravitationspyhsik und Institut fuer Gravitationsphysik der Leibniz Universitaet Hannover, Callinstr. 38, 30167 Hannover (Germany); Clausnitzer, T; Fahr, S; Kley, E-B; Tuennermann, A [Institut fuer Angewandte Physik, Friedrich-Schiller-Universitaet Jena, Max-Wien-Platz 1, 07743 Jena (Germany)], E-mail: roman.schnabel@aei.mpg.de

    2008-07-15

    We designed and fabricated an all-reflective 50/50 beam splitter based on a dielectric grating. This beam splitter was used to set up a power-recycled Michelson interferometer with a finesse of about F{sub PR} {approx} 880. Aspects of the diffractive beam splitter as well as of the interferometer design are discussed.

  11. Stable beams

    CERN Multimedia

    2015-01-01

    Stable beams: two simple words that carry so much meaning at CERN. When LHC page one switched from "squeeze" to "stable beams" at 10.40 a.m. on Wednesday, 3 June, it triggered scenes of jubilation in control rooms around the CERN sites, as the LHC experiments started to record physics data for the first time in 27 months. This is what CERN is here for, and it’s great to be back in business after such a long period of preparation for the next stage in the LHC adventure.   I’ve said it before, but I’ll say it again. This was a great achievement, and testimony to the hard and dedicated work of so many people in the global CERN community. I could start to list the teams that have contributed, but that would be a mistake. Instead, I’d simply like to say that an achievement as impressive as running the LHC – a machine of superlatives in every respect – takes the combined effort and enthusiasm of everyone ...

  12. Fabrication and Characterization of SMA Hybrid Composites

    Science.gov (United States)

    Turner, Travis L.; Lach, Cynthia L.; Cano, Robert J.

    2001-01-01

    Results from an effort to fabrication shape memory alloy hybrid composite (SMAHC) test specimens and characterize the material system are presented in this study. The SMAHC specimens are conventional composite structures with an embedded SMA constituent. The fabrication and characterization work was undertaken to better understand the mechanics of the material system, address fabrication issues cited in the literature, and provide specimens for experimental validation of a recently developed thermomechanical model for SMAHC structures. Processes and hardware developed for fabrication of the SMAHC specimens are described. Fabrication of a SMA14C laminate with quasi-isotropic lamination and ribbon-type Nitinol actuators embedded in the 0' layers is presented. Beam specimens are machined from the laminate and are the focus of recent work, but the processes and hardware are readily extensible to more practical structures. Results of thermomechanical property testing on the composite matrix and Nitinol ribbon are presented. Test results from the Nitinol include stress-strain behavior, modulus versus temperature. and constrained recovery stress versus temperature and thermal cycle. Complex thermomechanical behaviors of the Nitinol and composite matrix are demonstrated, which have significant implications for modeling of SMAHC structures.

  13. Spider-silk-based fabrication of nanogaps and wires

    Science.gov (United States)

    Morales, Piero; Rapone, Bruno; Caruso, Mario; Flammini, Davide

    2012-06-01

    We report on the use of spider fibers as micro- and nanostencils for the fabrication of nanogaps between ultrathin conductive electrodes, and as molds for fabrication of micro- and nanowires by deposition of evaporated gold. Atomic force microscopy (AFM) morphological characterization of the nanogaps is described, together with the measurement of the electrical behavior of both nanogaps and nanowires. Gaps as narrow as 20 nm, comparable to e-beam-fabricated gaps, with electrical resistance higher than 1013 Ω have been obtained; while conductive fibers ranging from 350 nm to 1.5 μm in diameter and resistances ranging from 50 MΩ to 100 Ω have been obtained and characterized.

  14. BNL 56 MHz HOM damper prototype fabrication at JLAB

    Energy Technology Data Exchange (ETDEWEB)

    Huque, N.; McIntyre, G.; Daly, E. F.; Clemens, W.; Wu, Q.; Seberg, S.; Bellavia, S.

    2015-05-03

    A prototype Higher-Order Mode (HOM) Damper was fabricated at JLab for the Relativistic Heavy-Ion Collider’s (RHIC) 56 MHz cavity at Brookhaven National Laboratory (BNL). Primarily constructed from high RRR Niobium and Sapphire, the coaxial damper presented significant challenges in electron-beam welding (EBW), brazing and machining via acid etching. The results of the prototype operation brought about changes in the damper design, due to overheating braze alloys and possible multi-pacting. Five production HOM dampers are currently being fabricated at JLab. This paper outlines the challenges faced in the fabrication process, and the solutions put in place.

  15. BNL 56 MHz HOM Damper Prototype Fabrication at JLab

    Energy Technology Data Exchange (ETDEWEB)

    Huque, Naeem A. [Jefferson Lab., Newport News, VA (United States); Daly, Edward F. [Jefferson Lab., Newport News, VA (United States); Clemens, William A. [Jefferson Lab., Newport News, VA (United States); McIntyre, Gary T. [Brookhaven National Lab. (BNL), Upton, NY (United States); Wu, Qiong [Brookhaven National Lab. (BNL), Upton, NY (United States); Seberg, Scott [Brookhaven National Lab. (BNL), Upton, NY (United States); Bellavia, Steve [Brookhaven National Lab. (BNL), Upton, NY (United States)

    2015-09-01

    A prototype Higher-Order Mode (HOM) Damper was fabricated at JLab for the Relativistic Heavy-Ion Collider's (RHIC) 56 MHz cavity at Brookhaven National Laboratory (BNL). Primarily constructed from high RRR Niobium and Sapphire, the coaxial damper presented significant challenges in electron-beam welding (EBW), brazing and machining via acid etching. The results of the prototype operation brought about changes in the damper design, due to overheating braze alloys and possible multi-pacting. Five production HOM dampers are currently being fabricated at JLab. This paper outlines the challenges faced in the fabrication process, and the solutions put in place.

  16. Optical characterisation of photonic wire and photonic crystal waveguides fabricated using nanoimprint lithography

    DEFF Research Database (Denmark)

    Borel, Peter Ingo; Frandsen, Lars Hagedorn; Lavrinenko, Andrei;

    2006-01-01

    We have characterised photonic-crystal and photonic-wire waveguides fabricated by thermal nanoimprint lithography. The structures, with feature sizes down below 20 nm, are benchmarked against similar structures defined by direct electron beam lithography....

  17. Fabricating architectural volume

    DEFF Research Database (Denmark)

    Feringa, Jelle; Søndergaard, Asbjørn

    2015-01-01

    The 2011 edition of Fabricate inspired a number of collaborations, this article seeks to highlight three of these. There is a common thread amongst the projects presented: sharing the ambition to close the rift between design and fabrication while incorporating structural design aspects early on...

  18. Large optics fabrication and testing at the College of Optical Sciences

    Science.gov (United States)

    Burge, James H.

    2014-10-01

    The origin of the Optical Sciences Center (OSC) at the University of Arizona was closely tied to the need to expand the national capability for manufacturing large optics. This connection allowed OSC to grow quickly to become a truly unique place where new technologies are born and applied and where students have opportunities to apply academic lessons to real-world projects. In the decades that follow, OSC has grown to become a leader in many other optical disciplines, including photonics, imaging, optical engineering, and optical physics. But the core capability of optical fabrication and testing has remained as a unique University of Arizona asset. The last decade has seen explosive growth in development and implementation of new technologies for manufacturing and measuring large optics at the College of Optical Sciences. The classic polishing techniques have given way to advanced computer controlled machines and highly engineered laps. New measuring methods have enabled accurate metrology of steeply aspheric surfaces, concave and convex, symmetric and freeform. This paper discusses the history of optical fabrication and testing at University of Arizona and reviews some recent major projects and the technical developments that have enabled their success.

  19. Fabrication and Testing of Deflecting Cavities for APS

    Energy Technology Data Exchange (ETDEWEB)

    Mammosser, John; Wang, Haipeng; Rimmer, Robert; Jim, Henry; Katherine, Wilson; Dhakal, Pashupati; Ali, Nassiri; Jim, Kerby; Jeremiah, Holzbauer; Genfa, Wu; Joel, Fuerst; Yawei, Yang; Zenghai, Li

    2013-09-01

    Jefferson Lab (Newport News, Virginia) in collaboration with Argonne National Laboratory (Argonne, IL) has fabricated and tested four first article, 2.8 GHz, deflecting SRF cavities, for Argonne's Short-Pulse X-ray (SPX) project. These cavities are unique in many ways including the fabrication techniques in which the cavity cell and waveguides were fabricated. These cavity subcomponents were milled from bulk large grain niobium ingot material directly from 3D CAD files. No forming of sub components was used with the exception of the beam-pipes. The challenging cavity and helium vessel design and fabrication results from the stringent RF performance requirements required by the project and operation in the APS ring. Production challenges and fabrication techniques as well as testing results will be discussed in this paper.

  20. Torsional Strengthening of RC Beams Using GFRP Composites

    Science.gov (United States)

    Patel, Paresh V.; Jariwala, Vishnu H.; Purohit, Sharadkumar P.

    2016-09-01

    Fiber reinforced polymer as an external reinforcement is used extensively for axial, flexural and shear strengthening in structural systems. The strengthening of members subjected to torsion is recently being explored. The loading mechanism of beams located at the perimeter of buildings which carry loads from slabs, joists and beams from one side of the member generates torsion that are transferred from the beams to the columns. In this work an experimental investigation on the improvement of the torsional resistance of reinforced concrete beams using Glass Fiber Reinforced Polymer (GFRP) is presented. Total 24 RC beams have been cast in this work. Ten beams of dimension 150 mm × 150 mm × 1300 mm are subjected to pure torsion while fourteen beams of 150 mm × 150 mm × 1700 mm are subjected to combined torsion and bending. Two beams in each category are designated as control specimen and remaining beams are strengthened by GFRP wrapping of different configurations. Pure torsion on specimens is applied using specially fabricated support mechanism and universal testing machine. For applying combined torsion and bending a loading frame and test set up are fabricated. Measurements of angle of twist at regular interval of torque, torsion at first crack, and ultimate torque, are obtained for all specimens. Results of different wrapping configurations are compared for control and strengthened beams to suggest effective GFRP wrapping configuration.