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Sample records for batch chemical process

  1. SLUDGE BATCH 6/TANK 51 SIMULANT CHEMICAL PROCESS CELL SIMULATIONS

    Energy Technology Data Exchange (ETDEWEB)

    Koopman, David; Best, David

    2010-04-28

    Qualification simulant testing was completed to determine appropriate processing conditions and assumptions for the Sludge Batch 6 (SB6) Shielded Cells demonstration of the DWPF flowsheet using the qualification sample from Tank 51 for SB6 after SRNL washing. It was found that an acid addition window of 105-139% of the DWPF acid equation (100-133% of the Koopman minimum acid equation) gave acceptable Sludge Receipt and Adjustment Tank (SRAT) and Slurry Mix Evaporator (SME) results for nitrite destruction and hydrogen generation. Hydrogen generation occurred continuously after acid addition in three of the four tests. The three runs at 117%, 133%, and 150% stoichiometry (Koopman) were all still producing around 0.1 lb hydrogen/hr at DWPF scale after 42 hours of boiling in the SRAT. The 150% acid run reached 110% of the DWPF SRAT limit of 0.65 lb H{sub 2}/hr, and the 133% acid run reached 75% of the DWPF SME limit of 0.223 lb H{sub 2}/hr. Conversely, nitrous oxide generation was subdued compared to previous sludge batches, staying below 25 lb/hr in all four tests or about a fourth as much as in comparable SB4 testing. Two other processing issues were noted. First, incomplete mercury suspension impacted mercury stripping from the SRAT slurry. This led to higher SRAT product mercury concentrations than targeted (>0.45 wt% in the total solids). Associated with this issue was a general difficulty in quantifying the mass of mercury in the SRAT vessel as a function of time, especially as acid stoichiometry increased. About ten times more mercury was found after drying the 150% acid SME product to powder than was indicated by the SME product sample results. Significantly more mercury was also found in the 133% acid SME product samples than was found during the SRAT cycle sampling. It appears that mercury is segregating from the bulk slurry in the SRAT vessel, as mercury amalgam deposits for example, and is not being resuspended by the agitators. The second processing issue

  2. SLUDGE BATCH 6/TANK 40 SIMULANT CHEMICAL PROCESS CELL SIMULATIONS

    Energy Technology Data Exchange (ETDEWEB)

    Koopman, David

    2010-04-28

    Phase III simulant flowsheet testing was completed using the latest composition estimates for SB6/Tank 40 feed to DWPF. The goals of the testing were to determine reasonable operating conditions and assumptions for the startup of SB6 processing in the DWPF. Testing covered the region from 102-159% of the current DWPF stoichiometric acid equation. Nitrite ion concentration was reduced to 90 mg/kg in the SRAT product of the lowest acid run. The 159% acid run reached 60% of the DWPF Sludge Receipt and Adjustment Tank (SRAT) limit of 0.65 lb H2/hr, and then sporadically exceeded the DWPF Slurry Mix Evaporator (SME) limit of 0.223 lb H2/hr. Hydrogen generation rates peaked at 112% of the SME limit, but higher than targeted wt% total solids levels may have been partially responsible for rates seen. A stoichiometric factor of 120% met both objectives. A processing window for SB6 exists from 102% to something close to 159% based on the simulant results. An initial recommendation for SB6 processing is at 115-120% of the current DWPF stoichiometric acid equation. The addition of simulated Actinide Removal Process (ARP) and Modular Caustic Side Solvent Extraction Unit (MCU) streams to the SRAT cycle had no apparent impact on the preferred stoichiometric factor. Hydrogen generation occurred continuously after acid addition in three of the four tests. The three runs at 120%, 118.4% with ARP/MCU, and 159% stoichiometry were all still producing around 0.1 lb hydrogen/hr at DWPF scale after 36 hours of boiling in the SRAT. The 120% acid run reached 23% of the SRAT limit and 37% of the SME limit. Conversely, nitrous oxide generation was subdued compared to previous sludge batches, staying below 29 lb/hr in all four tests or about a fourth as much as in comparable SB4 testing. Two processing issues, identified during SB6 Phase II flowsheet testing and qualification simulant testing, were monitored during Phase III. Mercury material balance closure was impacted by acid stoichiometry

  3. Defense Waste Processing Facility Simulant Chemical Processing Cell Studies for Sludge Batch 9

    Energy Technology Data Exchange (ETDEWEB)

    Smith, Tara E. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Newell, J. David [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Woodham, Wesley H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-08-10

    The Savannah River National Laboratory (SRNL) received a technical task request from Defense Waste Processing Facility (DWPF) and Saltstone Engineering to perform simulant tests to support the qualification of Sludge Batch 9 (SB9) and to develop the flowsheet for SB9 in the DWPF. These efforts pertained to the DWPF Chemical Process Cell (CPC). CPC experiments were performed using SB9 simulant (SB9A) to qualify SB9 for sludge-only and coupled processing using the nitric-formic flowsheet in the DWPF. Two simulant batches were prepared, one representing SB8 Tank 40H and another representing SB9 Tank 51H. The simulant used for SB9 qualification testing was prepared by blending the SB8 Tank 40H and SB9 Tank 51H simulants. The blended simulant is referred to as SB9A. Eleven CPC experiments were run with an acid stoichiometry ranging between 105% and 145% of the Koopman minimum acid equation (KMA), which is equivalent to 109.7% and 151.5% of the Hsu minimum acid factor. Three runs were performed in the 1L laboratory scale setup, whereas the remainder were in the 4L laboratory scale setup. Sludge Receipt and Adjustment Tank (SRAT) and Slurry Mix Evaporator (SME) cycles were performed on nine of the eleven. The other two were SRAT cycles only. One coupled flowsheet and one extended run were performed for SRAT and SME processing. Samples of the condensate, sludge, and off-gas were taken to monitor the chemistry of the CPC experiments.

  4. Surface Nano Structures Manufacture Using Batch Chemical Processing Methods for Tooling Applications

    DEFF Research Database (Denmark)

    Tosello, Guido; Calaon, Matteo; Gavillet, J.

    2011-01-01

    The patterning of large surface areas with nano structures by using chemical batch processes to avoid using highenergy intensive nano machining processes was investigated. The capability of different surface treatment methods of creating micro and nano structured adaptable mould inserts...... for subsequent polymer replication by injection moulding was analyzed. New tooling solutions to produce nano structured mould surfaces were investigated. Experiments based on three different chemical-based-batch techniques to establish surface nano (i.e. sub-μm) structures on large areas were performed. Three...... approaches were selected: (1) using Ø500 nm nano beads deposition for direct patterning of a 4” silicon wafer; (2) using Ø500 nm nano beads deposition as mask for 4” silicon wafer etching and subsequent nickel electroplating; (3) using the anodizing process to produce Ø500 nm structures on a 30x80 mm2...

  5. Development of a Batch Fabrication Process for Chemical Nanosensors: Recent Advancements at NASA Glenn Research Center

    Science.gov (United States)

    Biaggi-Labiosa, Azlin M.

    2014-01-01

    A major objective in aerospace sensor development is to produce sensors that are small in size, easy to batch fabricate and low in cost, and have low power consumption. Chemical sensors involving nanostructured materials can provide these characteristics as well as the potential for the development of sensor systems with unique properties and improved performance. However, the fabrication and processing of nanostructures for sensor applications currently is limited by the ability to control their location on the sensor platform, which in turn hinders the progress for batch fabrication. This presentation will discuss the following: the development of a novel room temperature methane (CH4) sensor fabricated using porous tin oxide (SnO2) nanorods as the sensing material, the advantages of using nanomaterials in sensor designs, the challenges encountered with the integration of nanostructures into microsensordevices, and the different methods that have been attempted to address these challenges. An approach for the mass production of sensors with nanostructures using a method developed by our group at the NASA Glenn Research Center to control the alignment of nanostructures onto a sensor platform will also be described.

  6. Treatment of anaerobic digester effluents of nylon wastewater through chemical precipitation and a sequencing batch reactor process.

    Science.gov (United States)

    Huang, Haiming; Song, Qianwu; Wang, Wenjun; Wu, Shaowei; Dai, Jiankun

    2012-06-30

    Chemical precipitation, in combination with a sequencing batch reactor (SBR) process, was employed to remove pollutants from anaerobic digester effluents of nylon wastewater. The effects of the chemicals along with various Mg:N:P ratios on the chemical precipitation (struvite precipitation) were investigated. When brucite and H(3)PO(4) were applied at an Mg:N:P molar ratio of 3:1:1, an ammonia-removal rate of 81% was achieved, which was slightly more than that (80%) obtained with MgSO(4)·7H(2)O and Na(2)HPO(4)·12H(2)O at Mg:N:P molar ratios greater than the stoichiometric ratio. To further reduce the ammonia loads of the successive biotreatment, an overdose of phosphate with brucite and H(3)PO(4) was applied during chemical precipitation. The ammonia-removal rate at the Mg:N:P molar ratio of 3.5:1:1.05 reached 88%, with a residual PO(4)-P concentration of 16 mg/L. The economic analysis showed that the chemical cost of chemical precipitation could be reduced by about 41% when brucite and H(3)PO(4) were used instead of MgSO(4)·7H(2)O and Na(2)HPO(4)·12H(2)O. The subsequent biological process that used a sequencing batch reactor showed high removal rates of contaminants. The quality of the final effluent met the requisite effluent-discharging standards.

  7. The design and scheduling of chemical batch processes: building heuristics and probabilistic analysis

    Directory of Open Access Journals (Sweden)

    Miranda João

    2011-04-01

    Full Text Available The number of industrial cases published in the design and scheduling of batch multiproduct plants is short, and the difficulties to solve large models of this kind are well known, since their modeling usually consider variables integrality and data uncertainty. One way to address such difficulties is to use analytical studies to obtain significant improvements in algorithms and problem structures. Several MILP models from the open literature are selected focusing the successive generalizations on the options set, namely: from single machine to multiple parallel machines (identified by S or M in each stage; and from single product campaigns to multiple products campaigns (S or M too. Four models (hereby SS, MS, SM, MM that consider zero wait operations are thus analyzed and compared, and several heuristics are developed in order to produce good approximations to the objective function’s value and to the binary solution. Then, the probabilistic analysis of the heuristics was performed: the deviations on the objective function values, the deviations on the binary solutions, and the computational times are evaluated. The analysis both allowed the certification of the modeling and the numerical implementation. The model MS, addressing multiple machines and SPC, is found to be the most promising model to further developments that aim the design and scheduling of batch processes in stochastic and robust frameworks.

  8. Batch process. Changes and problems of a batch process; Bacchi prosesu no hensen to kadai

    Energy Technology Data Exchange (ETDEWEB)

    Niwa, T. [Asahi Engineering (Japan)

    1997-09-05

    One of the characteristics of the manufacture of fine chemical products is multikind production. The life cycles of chemical industrial products have become shorter, and the difference between these life cycles and those of the manufacturing facility has become larger. The use of an FMS (Flexible Manufacturing System) has been demanded as the measure for solving the problems, and the advantages of a batch process have begun to be reconsidered. This paper describes the history of the development of a batch process, and then explains the problems of a batch process. The paper mentions the process control techniques, production information control systems, production support systems, training systems and process simulation systems as the main techniques supporting the development of a batch process. The paper mentions the modeling and standardizing of a batch process, systematic batch process designing methods and the modeling of a production control information system as the problems of a batch process. 8 refs., 5 figs., 2 tabs.

  9. Consequence Identification for Maloperation in Batch Process

    Institute of Scientific and Technical Information of China (English)

    张玉良; 张贝克; 马昕; 曹柳林; 吴重光

    2013-01-01

    Batch processes are important in chemical industry, in which operators usually play a major role and hazards may arise by their inadvertent acts. In this paper, based on hazard and operability study and concept of qualitative simulation, an automatic method for adverse consequence identification for potential maloperation is proposed. The qualitative model for production process is expressed by a novel directed graph. Possible operation deviations from normal operating procedure are identified systematically by using a group of guidewords. The pro-posed algorithm is used for qualitative simulation of batch processes to identify the effects of maloperations. The method is illustrated with a simple batch process and a batch reaction process. The results show that batch processes can be simulated qualitatively and hazards can be identified for operating procedures including maloperations. After analysis for possible plant maloperations, some measures can be taken to avoid maloperations or reduce losses re-sulted from maloperations.

  10. Batch process. Application of CAE technique to a batch process; Bacchi purosesu eno CAE gijutsu no tenkai

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Y.; Nakai, K.; Oba, S. [Aspentic Japan Co. Ltd. (Japan)

    1997-09-05

    This paper introduces recent topics of the application of the CAE technique to a batch process. A batch distillation modeling tool (BATCHFRAC) is aimed at modeling a distillation tower and a batch reactor for a batch process for fine chemical products, and is provided as an expanded additional function for ASPEN FLUS batch distillation. A batch process designing system (BATCH PLUS) is a comprehensive batch process simulator for efficiently carrying out the designing, the development or the analysis of a complicated recipe-based batch process concerning medical treatment, biotechnology and agriculture. A batch process information control system (Batch/21) is provided as a system having an expanded and additional function for a batch process of InfoPlus/21, an information control system which enables the observation, management and controlling of a process. 4 figs.

  11. Heuristics for batching and sequencing in batch processing machines

    Directory of Open Access Journals (Sweden)

    Chuda Basnet

    2016-12-01

    Full Text Available In this paper, we discuss the “batch processing” problem, where there are multiple jobs to be processed in flow shops. These jobs can however be formed into batches and the number of jobs in a batch is limited by the capacity of the processing machines to accommodate the jobs. The processing time required by a batch in a machine is determined by the greatest processing time of the jobs included in the batch. Thus, the batch processing problem is a mix of batching and sequencing – the jobs need to be grouped into distinct batches, the batches then need to be sequenced through the flow shop. We apply certain newly developed heuristics to the problem and present computational results. The contributions of this paper are deriving a lower bound, and the heuristics developed and tested in this paper.

  12. Modeling and Optimization for Scheduling of Chemical Batch Processes%间歇化工过程和模型优化调度

    Institute of Scientific and Technical Information of China (English)

    钱宇; 潘明; 黄亚才

    2009-01-01

    Chemical batch processes have become significant in chemical manufacturing. In these processes, large numbers of chemical products are produced to satisfy human demands in daily life. Recently, economy globalization has resulted in growing worldwide competitions in traditional chemical process industry. In order to keep competitive in the global marketplace, each company must optimize its production management and set up a reactive system for market fluctuation. Scheduling is the core of production management in chemical processes. The goal of this paper is to review the recent developments in this challenging area. Classifications of batch scheduling problems and optimization methods are introduced. A comparison of six typical models is shown in a general benchmark example from the literature. Finally, challenges and applications in future research are discussed.

  13. Optimal operation of batch membrane processes

    CERN Document Server

    Paulen, Radoslav

    2016-01-01

    This study concentrates on a general optimization of a particular class of membrane separation processes: those involving batch diafiltration. Existing practices are explained and operational improvements based on optimal control theory are suggested. The first part of the book introduces the theory of membrane processes, optimal control and dynamic optimization. Separation problems are defined and mathematical models of batch membrane processes derived. The control theory focuses on problems of dynamic optimization from a chemical-engineering point of view. Analytical and numerical methods that can be exploited to treat problems of optimal control for membrane processes are described. The second part of the text builds on this theoretical basis to establish solutions for membrane models of increasing complexity. Each chapter starts with a derivation of optimal operation and continues with case studies exemplifying various aspects of the control problems under consideration. The authors work their way from th...

  14. Modelling of Batch Process Operations

    DEFF Research Database (Denmark)

    2011-01-01

    Here a batch cooling crystalliser is modelled and simulated as is a batch distillation system. In the batch crystalliser four operational modes of the crystalliser are considered, namely: initial cooling, nucleation, crystal growth and product removal. A model generation procedure is shown...

  15. Batch process. Batch process used in a beer brewery; Biru kojo no bacchi purosesu

    Energy Technology Data Exchange (ETDEWEB)

    Kihara, K. [Kirin Engneering Co. Ltd. (Japan)

    1997-09-05

    In a beer brewing process, there is a system in which unit operation of chemical engineering is combined with the techniques of food and fermentation engineering in order to brew beer meeting the quality concept. This paper introduces the characteristics of a batch system used in the brewing of beer and the control method for the brewing of beer. The characteristics of the batch system used in a beer brewing process are the following three. In order to minimize the quality variation ascribed to the raw materials and the process, the materials are blended in various parts of the system. In the saccharification step which determines the quality of beer, two methods, i.e. a batch method and a continuous method are used, and beer brewing companies employ a saccharification system meeting the condition for attaining a desired quality of their own products. Two mashing systems are operated at different cycles shifted by half cycle from each other, not starting both at a time, so as to level the peaks of the utilities, whereby the operation of the utility-related facility is optimized. 1 ref., 2 figs., 1 tab.

  16. 间歇结晶过程的分批优化%Batch-to-batch Optimization of Batch Crystallization Processes

    Institute of Scientific and Technical Information of China (English)

    Woranee Paengjuntuek; Paisan Kittisupakorn; Amornchai Arpornwichanop

    2008-01-01

    It is the fact that several process parameters are either unknown or uncertain. Therefore, an optimal control profile calculated with developed process models with respect to such process parameters may not give an optimal performance when implemented to real processes. This study proposes a batch-to-batch optimization strat-egy for the estimation of uncertain kinetic parameters in a batch crystallization process of potassium sulfate produc-tion. The knowledge of a crystal size distribution of the product at the end of batch operation is used in the proposedmethodology. The updated kinetic parameters are applied for determining an optimal operating temperature policy for the next batch run.

  17. Batch Processing of CMOS Compatible Feedthroughs

    DEFF Research Database (Denmark)

    Rasmussen, F.E.; Heschel, M.; Hansen, Ole

    2003-01-01

    This paper presents a technique for batch fabrication of electrical feedthroughs in CMOS wafers. The presented process is designed with specific attention on industrial applicability. The electrical feedthroughs are processed entirely by low temperature, CMOS compatible processes. Hence, the proc......This paper presents a technique for batch fabrication of electrical feedthroughs in CMOS wafers. The presented process is designed with specific attention on industrial applicability. The electrical feedthroughs are processed entirely by low temperature, CMOS compatible processes. Hence....... The feedthrough technology employs a simple solution to the well-known CMOS compatibility issue of KOH by protecting the CMOS side of the wafer using sputter deposited TiW/Au. The fabricated feedthroughs exhibit excellent electrical performance having a serial resistance of 40 mOmega and a parasitic capacitance...

  18. Batch process. Optimum designing and operation of a batch process; Bacchi purosesu

    Energy Technology Data Exchange (ETDEWEB)

    Hasebe, S. [Kyoto Univ. (Japan). Faculty of Engineering

    1997-09-05

    Since the control of a batch process becomes dynamic, it becomes necessary to handle the process differently from a continuous process in terms of the designing, operating and controlling of the process. This paper describes the characteristics and the problems to be solved of a batch process from three points of view, the designing, operation and controlling of the process. A major problem of a batch process is the designing difficulty. In a batch process, the amount of products capable of being manufactured per unit time by each apparatus and that by the whole plant structured by combining apparatuses are different, and therefore the time and apparatus capacity are wasted in some cases. The actual designing of a batch process involves various factors, such as the seasonal fluctuation of demand for products, the possibility of expanding the apparatuses in the future and the easiness of controlling the process, and the shipment of products during consecutive holidays and periodic maintenance, which are not included in the formulation of mathematical programming problems. Regarding the optimum operation of a batch process and the controlling of the same, descriptions of forming of a dynamic optimum operation pattern and verification of the sequence control system are given. 9 refs., 4 figs.

  19. Model Penjadwalan Batch Multi Item dengan Dependent Processing Time

    Directory of Open Access Journals (Sweden)

    Sukoyo Sukoyo

    2010-01-01

    Full Text Available This paper investigates a development of single machine batch scheduling for multi items with dependent processing time. The batch scheduling problem is to determine simultaneously number of batch (N, which item and its size allocated for each batch, and processing sequences of resulting batches. We use total actual flow time as the objective of schedule performance. The multi item batch scheduling problem could be formulated into a biner-integer nonlinear programming model because the number of batch should be in integer value, the allocation of items to resulting batch need binary values, and also there are some non-linearity on objective function and constraint due to the dependent processing time. By applying relaxation on the decision variable of number of batch (N as parameter, a heuristic procedure could be applied to find solution of the single machine batch scheduling problem for multi items.

  20. Enhancement of a semi-batch chemical reactor efficiency through its dimensions optimization

    OpenAIRE

    Macků, Lubomír; Novosad, David

    2015-01-01

    Efficiency of manufacturing processes is very important in today's competitive world with hard economic rules. In chemical engineering area the efficiency depends on the production heart, which is often a chemical reactor. In this paper authors describe process of optimal semi-batch exothermic reactor dimensions finding. The task is to find reactor dimensions which lead to process efficiency improving, i.e. to processing the greater chemicals amount in the same or shorter time. The optimizing...

  1. Batch Statistical Process Monitoring Approach to a Cocrystallization Process.

    Science.gov (United States)

    Sarraguça, Mafalda C; Ribeiro, Paulo R S; Santos, Adenilson O Dos; Lopes, João A

    2015-12-01

    Cocrystals are defined as crystalline structures composed of two or more compounds that are solid at room temperature held together by noncovalent bonds. Their main advantages are the increase of solubility, bioavailability, permeability, stability, and at the same time retaining active pharmaceutical ingredient bioactivity. The cocrystallization between furosemide and nicotinamide by solvent evaporation was monitored on-line using near-infrared spectroscopy (NIRS) as a process analytical technology tool. The near-infrared spectra were analyzed using principal component analysis. Batch statistical process monitoring was used to create control charts to perceive the process trajectory and define control limits. Normal and non-normal operating condition batches were performed and monitored with NIRS. The use of NIRS associated with batch statistical process models allowed the detection of abnormal variations in critical process parameters, like the amount of solvent or amount of initial components present in the cocrystallization.

  2. Adaptive quality prediction of batch processes based on PLS model

    Institute of Scientific and Technical Information of China (English)

    LI Chun-fu; ZHANG Jie; WANG Gui-zeng

    2006-01-01

    There are usually no on-line product quality measurements in batch and semi-batch processes,which make the process control task very difficult.In this paper,a model for predicting the end-product quality from the available on-line process variables at the early stage of a batch is developed using partial least squares (PLS)method.Furthermore,some available mid-course quality measurements are used to rectify the final prediction results.To deal with the problem that the process may change with time,recursive PLS (RPLS) algorithm is used to update the model based on the new batch data and the old model parameters after each batch.An application to a simulated batch MMA polymerization process demonstrates the effectiveness of the proposed method.

  3. Analysis and modelling of the energy consumption of chemical batch plants

    Energy Technology Data Exchange (ETDEWEB)

    Bieler, P.S.

    2004-07-01

    This report for the Swiss Federal Office of Energy (SFOE) describes two different approaches for the energy analysis and modelling of chemical batch plants. A top-down model consisting of a linear equation based on the specific energy consumption per ton of production output and the base consumption of the plant is postulated. The model is shown to be applicable to single and multi-product batches for batch plants with constant production mix and multi-purpose batch plants in which only similar chemicals are produced. For multipurpose batch plants with highly varying production processes and changing production mix, the top-down model produced inaccurate results. A bottom-up model is postulated for such plants. The results obtained are discussed that show that the electricity consumption for infrastructure equipment was significant and responsible for about 50% of total electricity consumption. The specific energy consumption for the different buildings was related to the degree of automation and the production processes. Analyses of the results of modelling are presented. More detailed analyses of the energy consumption of this apparatus group show that about 30 to 40% of steam energy is lost and thus a large potential for optimisation exists. Various potentials for making savings, ranging from elimination of reflux conditions to the development of a new heating/cooling-system for a generic batch reactor, are identified.

  4. Sorting Olive Batches for the Milling Process Using Image Processing

    Directory of Open Access Journals (Sweden)

    Daniel Aguilera Puerto

    2015-07-01

    Full Text Available The quality of virgin olive oil obtained in the milling process is directly bound to the characteristics of the olives. Hence, the correct classification of the different incoming olive batches is crucial to reach the maximum quality of the oil. The aim of this work is to provide an automatic inspection system, based on computer vision, and to classify automatically different batches of olives entering the milling process. The classification is based on the differentiation between ground and tree olives. For this purpose, three different species have been studied (Picudo, Picual and Hojiblanco. The samples have been obtained by picking the olives directly from the tree or from the ground. The feature vector of the samples has been obtained on the basis of the olive image histograms. Moreover, different image preprocessing has been employed, and two classification techniques have been used: these are discriminant analysis and neural networks. The proposed methodology has been validated successfully, obtaining good classification results.

  5. A high-yielding, generic fed-batch process for recombinant antibody production of GS-engineered cell lines

    DEFF Research Database (Denmark)

    Fan, Li; Zhao, Liang; Sun, Yating;

    2009-01-01

    An animal component-free and chemically defined fed-batch process for GS-engineered cell lines producing recombinant antibodies has been developed. The fed-batch process relied on supplying sufficient nutrients to match their consumption, simultaneously minimizing the accumulation of byproducts....... This generic and high-yielding fed-batch process would shorten development time, and ensure process stability, thereby facilitating the manufacture of therapeutic antibodies by GS-engineered cell lines....

  6. Multi-objective optimization of glycopeptide antibiotic production in batch and fed batch processes

    DEFF Research Database (Denmark)

    Maiti, Soumen K.; Eliasson Lantz, Anna; Bhushan, Mani

    2011-01-01

    Fermentation optimization involves potentially conflicting multiple objectives such as product concentration and production media cost. Simultaneous optimization of these objectives would result in a multiobjective optimization problem, which is characterized by a set of multiple solutions, knows...... as pareto optimal solutions. These solutions gives flexibility in evaluating the trade-offs and selecting the most suitable operating policy. Here, ε-constraint approach was used to generate the pareto solutions for two objectives: product concentration and product per unit cost of media, for batch and fed...... batch operations using process model for Amycolatopsis balhimycina, a glycopeptide antibiotic producer. This resulted in a set of several pareto optimal solutions with the two objectives ranging from (0.75gl−1, 3.97g$-1) to (0.44gl−1, 5.19g$-1) for batch and from (1.5gl−1, 5.46g$-1) to (1.1gl−1, 6.34g...

  7. Batch process monitoring based on multilevel ICA-PCA

    Institute of Scientific and Technical Information of China (English)

    Zhi-qiang GE; Zhi-huan SONG

    2008-01-01

    In this paper,we describe a new batch process monitoring method based on multilevel independent component analysis and principal component analysis (MLICA-PCA).Unlike the conventional multi-way principal component analysis (MPCA) method,MLICA-PCA provides a separated interpretation for multilevel batch process data.Batch process data are partitioned into two levels:the within-batch level and the between-batch level.In each level,the Gaussian and non-Ganssian components of process information can be separately extracted.I2,T2 and SPE statistics are individually built and monitored.The new method facilitates fault diagnosis.Since the two variation levels arc decomposed,the variables responsible for faults in each level can be identified and interpreted more easily.A case study of the Dupont benchmark process showed that the proposed method was more efficient and interpretable in fault detection and diagnosis,compared to the alternative batch process monitoring method.

  8. Recursive Gaussian Process Regression Model for Adaptive Quality Monitoring in Batch Processes

    Directory of Open Access Journals (Sweden)

    Le Zhou

    2015-01-01

    Full Text Available In chemical batch processes with slow responses and a long duration, it is time-consuming and expensive to obtain sufficient normal data for statistical analysis. With the persistent accumulation of the newly evolving data, the modelling becomes adequate gradually and the subsequent batches will change slightly owing to the slow time-varying behavior. To efficiently make use of the small amount of initial data and the newly evolving data sets, an adaptive monitoring scheme based on the recursive Gaussian process (RGP model is designed in this paper. Based on the initial data, a Gaussian process model and the corresponding SPE statistic are constructed at first. When the new batches of data are included, a strategy based on the RGP model is used to choose the proper data for model updating. The performance of the proposed method is finally demonstrated by a penicillin fermentation batch process and the result indicates that the proposed monitoring scheme is effective for adaptive modelling and online monitoring.

  9. Tank 40 Final Sludge Batch 8 Chemical Characterization Results

    Energy Technology Data Exchange (ETDEWEB)

    Bannochie, Christopher J.

    2013-09-19

    A sample of Sludge Batch 8 (SB8) was pulled from Tank 40 in order to obtain radionuclide inventory analyses necessary for compliance with the Waste Acceptance Product Specifications (WAPS). The SB8 WAPS sample was also analyzed for chemical composition, including noble metals, and fissile constituents, and these results are reported here. These analyses along with the WAPS radionuclide analyses will help define the composition of the sludge in Tank 40 that is currently being fed to the Defense Waste Processing Facility (DWPF) as SB8. At SRNL, the 3-L Tank 40 SB8 sample was transferred from the shipping container into a 4-L high density polyethylene bottle and solids were allowed to settle. Supernate was then siphoned off and circulated through the shipping container to complete the transfer of the sample. Following thorough mixing of the 3-L sample, a 553 g sub-sample was removed. This sub-sample was then utilized for all subsequent slurry sample preparations. Eight separate aliquots of the slurry were digested, four with HNO{sub 3}/HCl (aqua regia) in sealed Teflon(r) vessels and four with NaOH/Na{sub 2}O{sub 2} (alkali or peroxide fusion) using Zr crucibles. Two Analytical Reference Glass - 1 (ARG-1) standards were digested along with a blank for each preparation. Each aqua regia digestion and blank was diluted to 1:100 mL with deionized water and submitted to Analytical Development (AD) for inductively coupled plasma - atomic emission spectroscopy (ICP-AES) analysis, inductively coupled plasma - mass spectrometry (ICP-MS) analysis, atomic absorption spectroscopy (AA) for As and Se, and cold vapor atomic absorption spectroscopy (CV-AA) for Hg. Equivalent dilutions of the alkali fusion digestions and blank were submitted to AD for ICP-AES analysis. Tank 40 SB8 supernate was collected from a mixed slurry sample in the SRNL Shielded Cells and submitted to AD for ICP-AES, ion chromatography (IC), total base/free OH-/other base, total inorganic carbon/total organic

  10. Reactive schedule modification in multipurpose batch chemical plants

    Energy Technology Data Exchange (ETDEWEB)

    Kanakamedala, K.B.; Reklaitis, G.V.; Venkatasubramanian, V. (Purdue Univ., West Lafayette, IN (United States). School of Chemical Engineering)

    1994-01-01

    A new scheme is described for reactive schedule modification in the face of unexpected deviations in processing times and unit availabilities of a multipurpose batch plant (MBP). Schedule modification is done using at least impact heuristic beam search which proceeds in two levels: creation of a decision tree which makes use of possible reroutings of the product that is causing a conflict, and heuristic pruning of the search space to contain the combinatorial complexity. The heuristic chooses a path among all possible reroutings for a product such that the impact of each decision on the rest of the schedule is kept as small as possible. This approach has been implemented and tested on a number of simulated deviations in a MBP case study with three products. The proposed least impact heuristic was found to perform better than the earliest finishing unit heuristic in all the cases considered.

  11. Run-to-run product quality control of batch processes

    Institute of Scientific and Technical Information of China (English)

    JIA Li; SHI Ji-ping; CHENG Da-shuai; CHIU Min-sen

    2009-01-01

    Batch processes have been increasingly used in the production of low volume and high value added products.Consequently,optimization control in batch processes is crucial in order to derive the maximum benefit.In this paper,a run-to-run product quality control based on iterative learning optimization control is developed.Moreover,a rigorous theorem is proposed and proven in this paper,which states that the tracking error under the optimal iterative learning control (ILC) law can converge to zero.In this paper,a typical nonlinear batch continuous stirred tank reactor (CSTR) is considered,and the results show that the performance of trajectory tracking is gradually improved by the ILC.

  12. Preparative chromatography with supercritical fluids. Comparison of simulated moving bed and batch processes.

    Science.gov (United States)

    Peper, Stephanie; Johannsen, Monika; Brunner, Gerd

    2007-12-28

    Preparative chromatography is a key technology for the separation of fine chemicals in production scale. Most of the published studies are carried out using liquid solvents as mobile phase. However, the used organic solvents can often be replaced by supercritical fluids. A reduction or renouncement of organic solvents does not only correspond to the trend of the so-called green chemistry--a sustainable, environmentally friendly production of chemical products. But a changeover to chromatography with supercritical fluids can also be reasonable under economic criteria. In this contribution a comparison between the Batch-supercritical fluid chromatography (Batch-SFC) process and the simulated moving bed (SMB)-SFC process is presented. Because of the minor importance of solvent consumption and solvent recovery in SFC, the separation systems were optimized primarily in terms of their specific productivity. For three of the four investigated model systems, the specific productivity of the SMB process is significantly higher than the productivity of the Batch process. Due to the fact, that the process with the higher specific productivity is not inevitably the more economical process, supplementary the costs of the process were considered. Therefore the comparison of the two processes was done from an economic point of view considering the minimum product price that has to be realized to fulfill the defined economic aim. It was found that although the optimized specific productivities of the SMB process were significantly higher than the productivities of the Batch process, the Batch process is the more profitable process for the investigated production rate range between 0.4 and 5t/a.

  13. Batching alternatives for Phase I retrieval wastes to be processed in WRAP Module 1

    Energy Technology Data Exchange (ETDEWEB)

    Mayancsik, B.A. [Westinghouse Hanford Co., Richland, WA (United States)

    1994-10-13

    During the next two decades, the transuranic (TRU) waste now stored in the 200 Area burial trenches and storage buildings is to be retrieved, processed in the Waste Receiving and Processing (WRAP) Module 1 facility, and shipped to a final disposal facility. The purpose of this document is to identify the criteria that can be used to batch suspect TRU waste, currently in retrievable storage, for processing through the WRAP Module 1 facility. These criteria are then used to generate a batch plan for Phase 1 Retrieval operations, which will retrieve the waste located in Trench 4C-04 of the 200 West Area burial ground. The reasons for batching wastes for processing in WRAP Module 1 include reducing the exposure of workers and the environment to hazardous material and ionizing radiation; maximizing the efficiency of the retrieval, processing, and disposal processes by reducing costs, time, and space throughout the process; reducing analytical sampling and analysis; and reducing the amount of cleanup and decontamination between process runs. The criteria selected for batching the drums of retrieved waste entering WRAP Module 1 are based on the available records for the wastes sent to storage as well as knowledge of the processes that generated these wastes. The batching criteria identified in this document include the following: waste generator; type of process used to generate or package the waste; physical waste form; content of hazardous/dangerous chemicals in the waste; radiochemical type and quantity of waste; drum weight; and special waste types. These criteria were applied to the waste drums currently stored in Trench 4C-04. At least one batching scheme is shown for each of the criteria listed above.

  14. Optimal selection of intermediate storage tank capacity in a periodic batch/semicontinuous process

    Energy Technology Data Exchange (ETDEWEB)

    Karimi, I.A.; Reklaitis, G.V.

    1983-07-01

    Batch/semicontinuous chemical plants are usually designed either by assuming infinite intermediate storage or by assuming that the units themselves act as storage vessels, while the storage vessels are sized by rules of thumb or experience. In this paper, the case of an intermediate storage vessel which links one upstream batch/semicontinuous unit to one downstream batch/semicontinuous unit is analyzed. The units are assumed to operate with fixed cycle times and capacities. Expressions for determining the minimum storage tank capacity necessary to decouple the two units are derived from a mathematical model of the periodic process. Effects of the relative starting times of the two units on the required storage capacity are determined, thus suggesting the optimum process timings to minimize the same. Application of the results is illustrated by an example.

  15. Moving from batch towards continuous organic‐chemical pharmaceutical production

    DEFF Research Database (Denmark)

    Cervera Padrell, Albert Emili

    pharmaceutical manufacturing has been proposed as a way to facilitate process development and scale up, resulting in higher yields, improved quality, lower risks and reduced environmental impacts. Regulatory agencies, such as the FDA, have encouraged the transition towards novel technologies through increased...... process understanding. Developing a process within a more flexible design space based on sound engineering judgment potentially allows process optimization once the product has already been approved. Micro‐ and mini‐chemical systems have been envisaged as the optimal scale for pharmaceutical production......, due to improved heat and mass transfer allowing safer operation in a larger design space. Scaling up to high throughputs could then be performed by replicating small‐scale units as required. However, significant uncertainties arise. For example, when should continuous processes be selected? Where...

  16. Method to incorporate energy integration considerations in multiproduct batch processes

    Energy Technology Data Exchange (ETDEWEB)

    Corominas, J.; Espuna, A.; Puigjaner, L. (Universidad Politecnica de Cataluna, Barcelona (Spain))

    Systemization of an energy saving grass-root design and retrofitting technology based on process integration is a subject of increasing interest in plants running under the batch mode of operation. In this work, the solution to the product changeover problem is studied in order to achieve a feasible and optimized heat exchange network design for multiproduct batch plants. A new methodology is presented which is based on: (a) the campaign-mode of plant operation; and (b) the study of energy integration for each campaign. The concept of Macronetwork is also introduced. Algorithms to obtain the best feasible matches and energy targets are presented and results of test-case studies are discussed to illustrate this methodology. (author)

  17. A new look at energy integration in multiproduct batch processes

    Energy Technology Data Exchange (ETDEWEB)

    Corominas, J.; Espuna, A.; Puigjaner, L. (Univ. Politecnica de Catalunya (Spain). Chemical Engineering Dept.)

    1993-01-01

    Systematization of an energy saving grass-root design and retrofitting technology based on process integration is a subject of increasing interest in plants running under the batch mode of operation. In this work, the solution to the changeover product problem is studied in order to achieve a feasible and optimized heat exchange network design for multiproduct batch plants. A new methodology is presented which is based on: (a) the campaign-mode of plant operation, (b) the study of energy integration for each campaign. The concept of Macronetwork is also introduced. This includes the heat exchanger network of all campaigns in an overall design, and contemplates the common matches between networks of campaigns of different products. Algorithms to obtain the best feasible matches and energy targets are presented and results of test-case studies are discussed to illustrate this methodology. (author)

  18. FRIT OPTIMIZATION FOR SLUDGE BATCH PROCESSING AT THE DEFENSE WASTE PROCESSING FACILITY

    Energy Technology Data Exchange (ETDEWEB)

    Fox, K.

    2009-01-28

    The Savannah River National Laboratory (SRNL) Frit Development Team recommends that the Defense Waste Processing Facility (DWPF) utilize Frit 418 for initial processing of high level waste (HLW) Sludge Batch 5 (SB5). The extended SB5 preparation time and need for DWPF feed have necessitated the use of a frit that is already included on the DWPF procurement specification. Frit 418 has been used previously in vitrification of Sludge Batches 3 and 4. Paper study assessments predict that Frit 418 will form an acceptable glass when combined with SB5 over a range of waste loadings (WLs), typically 30-41% based on nominal projected SB5 compositions. Frit 418 has a relatively high degree of robustness with regard to variation in the projected SB5 composition, particularly when the Na{sub 2}O concentration is varied. The acceptability (chemical durability) and model applicability of the Frit 418-SB5 system will be verified experimentally through a variability study, to be documented separately. Frit 418 has not been designed to provide an optimal melt rate with SB5, but is recommended for initial processing of SB5 until experimental testing to optimize a frit composition for melt rate can be completed. Melt rate performance can not be predicted at this time and must be determined experimentally. Note that melt rate testing may either identify an improved frit for SB5 processing (one which produces an acceptable glass at a faster rate than Frit 418) or confirm that Frit 418 is the best option.

  19. MASS PRODUCTION OF THE BENEFICIAL NEMATODE STEINERNEMA CARPOCAPSAE UTILIZING A FED-BATCH CULTURING PROCESS

    Directory of Open Access Journals (Sweden)

    Leonard D. Holmes

    2013-04-01

    Full Text Available The present study deals with the batch and fed-batch mass production of Steinernema carpocapsae. S. carpocapsae is an entomoparasitic nematode that is used as a biological control agent of soil-borne crop insect pests. The ability and efficiency of fed-batch culture process was successful through the utilization of the nematode’s bacterial symbiont Xenorhabdus nematophila. Results from the fed-batch process were compared to those obtain from the standard batch process. The fed-batch process successively improved the mass production process of S. carpocapsae employing liquid medium technology. Within the first week of the fed-batch process (day six, the nematode density obtained was 202,000 nematodes mL−1; whereas on day six, batch culture mode resulted in a nematode density of 23,000 nematodes mL−1. The fed-batch process was superior to that of batch production with a yield approximately 8.8-fold higher. In fed-batch process, the nematode yield was improved 88.6 % higher within a short amount of time compared to the batch process. Fed-batch seems to make the process more efficient and possibly economically viable.

  20. Hydrothermal liquefaction of biomass: developments from batch to continuous process.

    Science.gov (United States)

    Elliott, Douglas C; Biller, Patrick; Ross, Andrew B; Schmidt, Andrew J; Jones, Susanne B

    2015-02-01

    This review describes the recent results in hydrothermal liquefaction (HTL) of biomass in continuous-flow processing systems. Although much has been published about batch reactor tests of biomass HTL, there is only limited information yet available on continuous-flow tests, which can provide a more reasonable basis for process design and scale-up for commercialization. High-moisture biomass feedstocks are the most likely to be used in HTL. These materials are described and results of their processing are discussed. Engineered systems for HTL are described; however, they are of limited size and do not yet approach a demonstration scale of operation. With the results available, process models have been developed, and mass and energy balances determined. From these models, process costs have been calculated and provide some optimism as to the commercial likelihood of the technology.

  1. Hydrothermal liquefaction of biomass: Developments from batch to continuous process

    Energy Technology Data Exchange (ETDEWEB)

    Elliott, Douglas C.; Biller, Patrick; Ross, Andrew; Schmidt, Andrew J.; Jones, Susanne B.

    2015-02-01

    This review describes the recent results in hydrothermal liquefaction (HTL) of biomass in continuous-flow processing systems. Although much has been published about batch reactor tests of biomass HTL, there is only limited information yet available on continuous-flow tests, which can provide a more reasonable basis for process design and scale-up for commercialization. High-moisture biomass feedstocks are the most likely to be used in HTL. These materials are described and results of their processing are discussed. Engineered systems for HTL are described however they are of limited size and do not yet approach a demonstration scale of operation. With the results available process models have been developed and mass and energy balances determined. From these models process costs have been calculated and provide some optimism as to the commercial likelihood of the technology.

  2. Effect of using batch or semi-batch reactor on the chemical composition distribution of styrene-maleic anhydride-acrylonitrile terpolymers

    OpenAIRE

    Cunha, Regina de J. S.; Ailton S. Gomes

    1997-01-01

    Texto completo: acesso restrito. p.595-600 The influence of the reactor type on distribution of chemical composition of STY AN/MA terpolymers obtained by free-radical polymerization is shown. When a batch reactor was used we have obtained polymers with broad chemical composition distribution. However, if a semi-batch reactor with appropriate addition protocol was used it can be possible to synthesize terpolymers with homogeneous chemical composition.

  3. Increased efficiency of batch-processed melt-textured YBCO

    Science.gov (United States)

    Litzkendorf, D.; Habisreuther, T.; Bierlich, J.; Surzhenko, O.; Zeisberger, M.; Kracunovska, S.; Gawalek, W.

    2005-02-01

    Results on an established batch process preparing melt-textured YBCO in high quality and quantity will be reported. We used a standard composition Y1.5Ba2Cu3O7-X+1 wt% CeO2 without further doping to fabricate single-domain YBCO monoliths in different sizes and shapes (cylindrical, quadratic) as well as rectangular multi-seeded YBCO monoliths. Up to 2-3 kg melt-textured YBCO blocks are grown reproducibly in one box furnace run. Top seeding by self-made SmBCO was improved and rationalized. Optimization of oxygen annealing treatment leads to macro-crack free YBCO monoliths. Each YBCO monolith was characterized by integral levitation force and field mapping. In a single-domain quadratic monolith with an edge length of 38 mm a maximum induction of 1.44 T at 77 K and a distance of 0.5 mm was frozen. The reproducibility of the batch process is guaranteed. Mean maximum induction from 1.1 to 1.2 T at 77 K per batch was reached. A trapped magnetic field of 2.5 T was achieved between two single-domain monoliths in a gap of 1.5 mm at 77 K. Depending on the application function, elements with different sizes, designs and more or less complex geometry are constructed in several working steps by cutting, machining, bonding and passivation. Selected function elements were checked with field mapping at 77 K. Results of our function elements in HTSC reluctance motors using single-domain material are shown. We will report on a fly-wheel system and a system to levitate persons.

  4. A study on clavulanic acid production by Streptomyces clavuligerus in batch, fed-batch and continuous processes

    Directory of Open Access Journals (Sweden)

    A. B. Neto

    2005-12-01

    Full Text Available Clavulanic acid (CA is a potent inhibitor of beta-lactamases, enzymes that are responsible for the hydrolysis of beta-lactam antibiotics. It is a secondary metabolite produced by the filamentous aerobic bacterium Streptomyces clavuligerus in submerged cultivations. In the present work clavulanic acid production in batch, fed-batch and continuous bioreactors was studied with the objective of increasing productivity. The operating conditions: temperature, aeration and agitation, were the same in all cases, 28º C, 0.5 vvm and 800 rpm, respectively. The CA concentration obtained in the fed-batch culture, 404 mg L-1, was ca twice the value obtained in the batch culture, 194 mg L-1, while 293 mg L-1 was obtained in the continuous culture. The highest productivity was obtained in the continuous cultivation, 10.6 mg L-1 h-1, as compared with 8.8 mg L-1 h-1 in the fed-batch process and 3.5 mg L-1 h-1 in the batch process, suggesting that continuous culture of Streptomyces clavuligerus is a promising strategy for clavulanic acid production.

  5. Hadoop distributed batch processing for Gaia: a success story

    Science.gov (United States)

    Riello, Marco

    2015-12-01

    The DPAC Cambridge Data Processing Centre (DPCI) is responsible for the photometric calibration of the Gaia data including the low resolution spectra. The large data volume produced by Gaia (~26 billion transits/year), the complexity of its data stream and the self-calibrating approach pose unique challenges for scalability, reliability and robustness of both the software pipelines and the operations infrastructure. DPCI has been the first in DPAC to realise the potential of Hadoop and Map/Reduce and to adopt them as the core technologies for its infrastructure. This has proven a winning choice allowing DPCI unmatched processing throughput and reliability within DPAC to the point that other DPCs have started following our footsteps. In this talk we will present the software infrastructure developed to build the distributed and scalable batch data processing system that is currently used in production at DPCI and the excellent results in terms of performance of the system.

  6. Study on the numerical simulation of batch sieving process

    Institute of Scientific and Technical Information of China (English)

    JIAO Hong-guang; MA Jiao; ZHAO Yue-min; CHEN Lun-jian

    2006-01-01

    Screening was widely used in many sectors of industry. However, it is rather incomplete to the cognition of the sieving process for us due to the daedal separation process involving interactions of thousands of particulates. To address this problem, two dimensional numerical simulation of batch sieving process was performed by adopting advanced discrete element method (DEM), which is one of the highly nonlinear digitized dynamic simulative methods and can be used to reveal the quantitative change from particle dimension level. DEM simulation results show that the jam phenomena of sieve-plate apertures of the "blinding particles" in the screen feed can be demonstrated vividly and results also reveal that the velocity of particle moving on the screen plate will vary along with the screen length. This conclusion will be helpful to the design and operation of screen.

  7. Personal Simulator of Chemical Process

    Institute of Scientific and Technical Information of China (English)

    吴重光

    2002-01-01

    The Personal Simulator of chemical process (PS) means that fully simulationsoftware can be run on one personal computer. This paper describes the kinds of PSprograms, its features, the graphic functions and three examples. PS programs are allbased on one object-oriented and real-time simulation software environment. Authordevelops this simulation software environment. An example of the batch reaction kineticsmodel is also described. Up to now a lot of students in technical schools and universitieshave trained on PS. The training results are very successful.

  8. Computer Simulation of Batch Grinding Process Based on Simulink 5.0

    Institute of Scientific and Technical Information of China (English)

    LI Xia; YANG Ying-jie; DENG Hui-yong; HUANG Guang-yao

    2005-01-01

    How to use Simulink software in grinding system was studied. The method of designing batch grinding subsystem and the steps of building batch grinding blockset were introduced. Based on batch grinding population balance model, batch grinding was simulated with Simulink. The results show that the simulation system designed with Simulink explain reasonably the impersonal rule of batch grinding. On the basis of batch grinding simulation, the computer simulation of mineral processing system with Simulink of grinding and classification, comminution, etc, can be properly explored.

  9. Analysis and modelling of the energy requirements of batch processes; Analyse und Modellierung des Energiebedarfes in Batch-Prozessen

    Energy Technology Data Exchange (ETDEWEB)

    Bieler, P.S.

    2002-07-01

    This intermediate report for the Swiss Federal Office of Energy (SFOE) presents the results of a project aiming to model the energy consumption of multi-product, multi-purpose batch production plants. The utilities investigated were electricity, brine and steam. Both top-down and bottom-up approaches are described, whereby top-down was used for the buildings where the batch process apparatus was installed. Modelling showed that for batch-plants at the building level, the product mix can be too variable and the diversity of products and processes too great for simple modelling. Further results obtained by comparing six different production plants that could be modelled are discussed. The several models developed are described and their wider applicability is discussed. Also, the results of comparisons made between modelled and actual values are presented. Recommendations for further work are made.

  10. A General framework for the Synthesis and Operational Design of Batch Processes

    DEFF Research Database (Denmark)

    The objective of this paper is to present a general problem formulation and a general methodlogy for the synthesis of batch operations and the operational design of individual batch processes, such as mixing, reaction and separation. The general methodology described supplies the batch routes...

  11. A general framework for the synthesis and operational design of batch processes

    DEFF Research Database (Denmark)

    Papaeconomou, Eirini; Gani, Rafiqul; Jørgensen, Sten Bay

    2002-01-01

    The objective of this paper is to present a general problem formulation and a general methodology for the synthesis of batch operations and the operational design of individual batch processes, such as mixing, reaction and separation. The general methodology described supplies the batch routes...

  12. Treatment of textile effluent by chemical (Fenton's Reagent) and biological (sequencing batch reactor) oxidation.

    Science.gov (United States)

    Rodrigues, Carmen S D; Madeira, Luis M; Boaventura, Rui A R

    2009-12-30

    The removal of organic compounds and colour from a synthetic effluent simulating a cotton dyeing wastewater was evaluated by using a combined process of Fenton's Reagent oxidation and biological degradation in a sequencing batch reactor (SBR). The experimental design methodology was first applied to the chemical oxidation process in order to determine the values of temperature, ferrous ion concentration and hydrogen peroxide concentration that maximize dissolved organic carbon (DOC) and colour removals and increase the effluent's biodegradability. Additional studies on the biological oxidation (SBR) of the raw and previously submitted to Fenton's oxidation effluent had been performed during 15 cycles (i.e., up to steady-state conditions), each one with the duration of 11.5h; Fenton's oxidation was performed either in conditions that maximize the colour removal or the increase in the biodegradability. The obtained results allowed concluding that the combination of the two treatment processes provides much better removals of DOC, BOD(5) and colour than the biological or chemical treatment alone. Moreover, the removal of organic matter in the integrated process is particularly effective when Fenton's pre-oxidation is carried out under conditions that promote the maximum increase in wastewater biodegradability.

  13. Modeling of batch processes using explicitly time-dependent artificial neural networks.

    Science.gov (United States)

    Ganesh, Botla; Kumar, Vadlagattu Varun; Rani, Kalipatnapu Yamuna

    2014-05-01

    A neural network architecture incorporating time dependency explicitly, proposed recently, for modeling nonlinear nonstationary dynamic systems is further developed in this paper, and three alternate configurations are proposed to represent the dynamics of batch chemical processes. The first configuration consists of L subnets, each having M inputs representing the past samples of process inputs and output; each subnet has a hidden layer with polynomial activation function; the outputs of the hidden layer are combined and acted upon by an explicitly time-dependent modulation function. The outputs of all the subnets are summed to obtain the output prediction. In the second configuration, additional weights are incorporated to obtain a more generalized model. In the third configuration, the subnets are eliminated by incorporating an additional hidden layer consisting of L nodes. Backpropagation learning algorithm is formulated for each of the proposed neural network configuration to determine the weights, the polynomial coefficients, and the modulation function parameters. The modeling capability of the proposed neural network configuration is evaluated by employing it to represent the dynamics of a batch reactor in which a consecutive reaction takes place. The results show that all the three time-varying neural networks configurations are able to represent the batch reactor dynamics accurately, and it is found that the third configuration is exhibiting comparable or better performance over the other two configurations while requiring much smaller number of parameters. The modeling ability of the third configuration is further validated by applying to modeling a semibatch polymerization reactor challenge problem. This paper illustrates that the proposed approach can be applied to represent dynamics of any batch/semibatch process.

  14. Chemical Processing Manual

    Science.gov (United States)

    Beyerle, F. J.

    1972-01-01

    Chemical processes presented in this document include cleaning, pickling, surface finishes, chemical milling, plating, dry film lubricants, and polishing. All types of chemical processes applicable to aluminum, for example, are to be found in the aluminum alloy section. There is a separate section for each category of metallic alloy plus a section for non-metals, such as plastics. The refractories, super-alloys and titanium, are prime candidates for the space shuttle, therefore, the chemical processes applicable to these alloys are contained in individual sections of this manual.

  15. Optimal operation of batch processes via the tracking of active constraints.

    Science.gov (United States)

    Bonvin, Dominique; Srinivasan, Bala

    2003-01-01

    This paper presents a new measurement-based optimization framework for batch processes whereby optimal operation can be achieved via the tracking of active constraints. It is shown that, under mild assumptions and to a first-order approximation, tracking the necessary conditions of optimality is equivalent to tracking active constraints (both during the batch and at the end of the batch). Thus the optimal input trajectories can be adjusted using measurements without the use of a model of the process. When only batch-end measurements are available, the proposed method leads itself to an efficient batch-to-batch optimization scheme. The approach is illustrated via the simulation of a semibatch reactor under uncertainty.

  16. Stochastic growth logistic model with aftereffect for batch fermentation process

    Energy Technology Data Exchange (ETDEWEB)

    Rosli, Norhayati; Ayoubi, Tawfiqullah [Faculty of Industrial Sciences and Technology, Universiti Malaysia Pahang, Lebuhraya Tun Razak, 26300 Gambang, Pahang (Malaysia); Bahar, Arifah; Rahman, Haliza Abdul [Department of Mathematical Sciences, Faculty of Science, Universiti Teknologi Malaysia, 81310 Johor Bahru, Johor (Malaysia); Salleh, Madihah Md [Department of Biotechnology Industry, Faculty of Biosciences and Bioengineering, Universiti Teknologi Malaysia, 81310 Johor Bahru, Johor (Malaysia)

    2014-06-19

    In this paper, the stochastic growth logistic model with aftereffect for the cell growth of C. acetobutylicum P262 and Luedeking-Piret equations for solvent production in batch fermentation system is introduced. The parameters values of the mathematical models are estimated via Levenberg-Marquardt optimization method of non-linear least squares. We apply Milstein scheme for solving the stochastic models numerically. The effciency of mathematical models is measured by comparing the simulated result and the experimental data of the microbial growth and solvent production in batch system. Low values of Root Mean-Square Error (RMSE) of stochastic models with aftereffect indicate good fits.

  17. Stochastic growth logistic model with aftereffect for batch fermentation process

    Science.gov (United States)

    Rosli, Norhayati; Ayoubi, Tawfiqullah; Bahar, Arifah; Rahman, Haliza Abdul; Salleh, Madihah Md

    2014-06-01

    In this paper, the stochastic growth logistic model with aftereffect for the cell growth of C. acetobutylicum P262 and Luedeking-Piret equations for solvent production in batch fermentation system is introduced. The parameters values of the mathematical models are estimated via Levenberg-Marquardt optimization method of non-linear least squares. We apply Milstein scheme for solving the stochastic models numerically. The effciency of mathematical models is measured by comparing the simulated result and the experimental data of the microbial growth and solvent production in batch system. Low values of Root Mean-Square Error (RMSE) of stochastic models with aftereffect indicate good fits.

  18. Leaching Behavior Of Mineral Processing Waste: Comparison Of Batch And Column Investigations

    Science.gov (United States)

    In this study, a comparison of laboratory batch and column experiments on metal release profile from a mineral processing waste (MPW) is presented. Batch (equilibrium) and column (dynamic) leaching tests were conducted on ground MPW at different liquid–solid ratios (LS) to determ...

  19. Design and construction of a batch oven for investigation of industrial continuous baking processes

    DEFF Research Database (Denmark)

    Stenby Andresen, Mette; Risum, Jørgen; Adler-Nissen, Jens

    2013-01-01

    of the baking was documented over a range of temperatures (160C to 190C). Practical Applications The purpose of this paper is to describe a new specially designed pilot scale batch oven. The batch oven is designed and constructed to imitate the baking processes in continuous tunnel ovens with forced convection......A new batch oven has been constructed to mimic industrial convection tunnel ovens for research and development of continuous baking processes. The process parameters (air flow, air temperature, air humidity, height of baking area and the baking band velocity) are therefore highly controllable...

  20. Constrained Run-to-Run Optimization for Batch Process Based on Support Vector Regression Model

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    An iterative (run-to-run) optimization method was presented for batch processes under input constraints. Generally it is very difficult to acquire an accurate mechanistic model for a batch process. Because support vector machine is powerful for the problems characterized by small samples, nonlinearity, high dimension and local minima, support vector regression models were developed for the end-point optimization of batch processes. Since there is no analytical way to find the optimal trajectory, an iterative method was used to exploit the repetitive nature of batch processes to determine the optimal operating policy. The optimization algorithm is proved convergent. The numerical simulation shows that the method can improve the process performance through iterations.

  1. CONVERTING FROM BATCH TO CONTINUOUS INTENSIFIED PROCESSING IN THE STT? REACTOR

    Science.gov (United States)

    The fluid dynamics, the physical dimensions and characteristics of the reaction zones of continuous process intensification reactors are often quite different from those of the batch reactors they replace. Understanding these differences is critical to the successful transit...

  2. Experimental optimization of a real time fed-batch fermentation process using Markov decision process.

    Science.gov (United States)

    Saucedo, V M; Karim, M N

    1997-07-20

    This article describes a methodology that implements a Markov decision process (MDP) optimization technique in a real time fed-batch experiment. Biological systems can be better modeled under the stochastic framework and MDP is shown to be a suitable technique for their optimization. A nonlinear input/output model is used to calculate the probability transitions. All elements of the MDP are identified according to physical parameters. Finally, this study compares the results obtained when optimizing ethanol production using the infinite horizon problem, with total expected discount policy, to previous experimental results aimed at optimizing ethanol production using a recombinant Escherichia coli fed-batch cultivation. (c) 1997 John Wiley & Sons, Inc. Biotechnol Bioeng 55: 317-327, 1997.

  3. Intact cell mass spectrometry as a progress tracking tool for batch and fed-batch fermentation processes.

    Science.gov (United States)

    Helmel, Michaela; Marchetti-Deschmann, Martina; Raus, Martin; Posch, Andreas E; Herwig, Christoph; Šebela, Marek; Allmaier, Günter

    2015-02-01

    Penicillin production during a fermentation process using industrial strains of Penicillium chrysogenum is a research topic permanently discussed since the accidental discovery of the antibiotic. Intact cell mass spectrometry (ICMS) can be a fast and novel monitoring tool for the fermentation progress during penicillin V production in a nearly real-time fashion. This method is already used for the characterization of microorganisms and the differentiation of fungal strains; therefore, the application of ICMS to samples directly harvested from a fermenter is a promising possibility to get fast information about the progress of fungal growth. After the optimization of the ICMS method to penicillin V fermentation broth samples, the obtained ICMS data were evaluated by hierarchical cluster analysis or an in-house software solution written especially for ICMS data comparison. Growth stages of a batch and fed-batch fermentation of Penicillium chrysogenum are differentiated by one of those statistical approaches. The application of two matrix-assisted laser desorption/ionization time-of-flight (MALDI-TOF) instruments in the linear positive ion mode from different vendors demonstrated the universal applicability of the developed ICMS method. The base for a fast and easy-to-use method for monitoring the fermentation progress of P. chrysogenum is created with this ICMS method developed especially for fermentation broth samples.

  4. A cellular automata model for simulating fed-batch penicillin fermentation process

    Institute of Scientific and Technical Information of China (English)

    Yu Naigong; Ruan Xiaogang

    2006-01-01

    A cellular automata model to simulate penicillin fed-batch fermentation process(CAPFM)was established in this study,based on a morphologically structured dynamic penicillin production model,that is in turn based on the growth mechanism of penicillin producing microorganisms and the characteristics of penicillin fed-batch fermentation.CAPFM uses the three-dimensional cellular automata as a growth space,and a Moore-type neighborhood as the cellular neighborhood.The transition roles of CAPFM are designed based on mechanical and structural kinetic models of penicillin batch-fed fermentation processes.Every cell of CAPFM represents a single or specific number of penicillin producing microorganisms,and has various state.The simulation experimental results show that CAPFM replicates the evolutionary behavior of penicillin batch-fed fermentation processes described by the structured penicillin production kinetic model accordingly.

  5. Statistical Review of Data from DWPF's Process Samples for Batches 19 Through 30

    Energy Technology Data Exchange (ETDEWEB)

    Edwards, T.B.

    1999-04-06

    The measurements derived from samples taken during the processing of batches 19 through 30 at the Defense Waste Processing Facility (DWPF) affords an opportunity for review and comparisons. This report has looked at some of the statistics from these data. Only the data reported by the DWPF lab (that is, the data provided by the lab as representative of the samples taken) are available for this analysis. In some cases, the sample results reported may be a subset of the sample results generated by the analytical procedures. A thorough assessment of the DWPF lab's analytical procedures would require the complete set of data. Thus, the statistics reported here, specifically, as they relate to analytical uncertainties, are limited to the reported data for these samples, A fell for the consistency of the incoming slurry is the estimation of the components of variation for the Sludge Receipt and Adjustment Tank (SRAT) receipts. In general, for all of the vessels, the data from batches after 21 show smaller batch-to-batch variation than the data from all the batches. The relative contributions of batch-to-batch versus residual, which includes analytical, are presented in these analyses.

  6. On-line Batch Process Monitoring and Diagnosing Based on Fisher Discriminant Analysis

    Institute of Scientific and Technical Information of China (English)

    ZHAO Xu; SHAO Hui-he

    2006-01-01

    A new on-line batch process monitoring and diagnosing approach based on Fisher discriminant analysis (FDA) was proposed. This method does not need to predict the future observations of variables, so it is more sensitive to fault detection and stronger implement for monitoring. In order to improve the monitoring performance,the variables trajectories of batch process are separated into several blocks. The key to the proposed approach for on-line monitoring is to calculate the distance of block data that project to low-dimension Fisher space between new batch and reference batch. Comparing the distance with the predefine threshold, it can be considered whether the batch process is normal or abnormal. Fault diagnosis is performed based on the weights in fault direction calculated by FDA. The proposed method was applied to the simulation model of fed-batch penicillin fermentation and the results were compared with those obtained using MPCA. The simulation results clearly show that the on-line monitoring method based on FDA is more efficient than the MPCA.

  7. An LMI Method to Robust Iterative Learning Fault-tolerant Guaranteed Cost Control for Batch Processes

    Institute of Scientific and Technical Information of China (English)

    WANG Limin; CHEN Xi; GAO Furong

    2013-01-01

    Based on an equivalent two-dimensional Fornasini-Marchsini model for a batch process in industry,a closed-loop robust iterative learning fault-tolerant guaranteed cost control scheme is proposed for batch processes with actuator failures.This paper introduces relevant concepts of the fault-tolerant guaranteed cost control and formulates the robust iterative learning reliable guaranteed cost controller (ILRGCC).A significant advantage is that the proposed ILRGCC design method can be used for on-line optimization against batch-to-batch process uncertainties to realize robust tracking of set-point trajectory in time and batch-to-batch sequences.For the convenience of implementation,only measured output errors of current and previous cycles are used to design a synthetic controller for iterative learning control,consisting of dynamic output feedback plus feed-forward control.The proposed controller can not only guarantee the closed-loop convergency along time and cycle sequences but also satisfy the H∞ performance level and a cost function with upper bounds for all admissible uncertainties and any actuator failures.Sufficient conditions for the controller solution are derived in terms of linear matrix inequalities (LMIs),and design procedures,which formulate a convex optimization problem with LMI constraints,are presented.An example of injection molding is given to illustrate the effectiveness and advantages of the ILRGCC design approach.

  8. 40 CFR 63.491 - Batch front-end process vents-recordkeeping requirements.

    Science.gov (United States)

    2010-07-01

    ...)(2). (3) When using a flare to comply with § 63.487(a)(1): (i) The flare design (i.e., steam-assisted... process vents and § 63.490(e) for aggregate batch vent streams; (ii) For a boiler or process heater, a description of the location at which the vent stream is introduced into the boiler or process heater;...

  9. Stage 2 Process Performance Qualification (PPQ): a Scientific Approach to Determine the Number of PPQ Batches.

    Science.gov (United States)

    Pazhayattil, Ajay; Alsmeyer, Daniel; Chen, Shu; Hye, Maksuda; Ingram, Marzena; Sanghvi, Pradeep

    2016-08-01

    The approach documented in this article reviews data from earlier process validation lifecycle stages with a described statistical model to provide the "best estimate" on the number of process performance qualification (PPQ) batches that should generate sufficient information to make a scientific and risk-based decision on product robustness. This approach is based upon estimation of a statistical confidence from the current product knowledge (Stage 1), historical variability for similar products/processes (batch-to-batch), and label claim specifications such as strength. The analysis is to determine the confidence level with the measurements of the product quality attributes and to compare them with the specifications. The projected minimum number of PPQ batches required will vary depending on the product, process understanding, and attributes, which are critical input parameters for the current statistical model. This new approach considers the critical finished product CQAs (assay, dissolution, and content uniformity), primarily because assay/content uniformity and dissolution as well as strength are the components of the label claim. The key CQAs determine the number of PPQ batches. This approach will ensure that sufficient scientific data is generated to demonstrate process robustness as desired by the 2011 FDA guidance.

  10. Functional Unfold Principal Component Regression Methodology for Analysis of Industrial Batch Process Data

    DEFF Research Database (Denmark)

    Mears, Lisa; Nørregaard, Rasmus; Sin, Gürkan;

    2016-01-01

    process operating at Novozymes A/S. Following the FUPCR methodology, the final product concentration could be predicted with an average prediction error of 7.4%. Multiple iterations of preprocessing were applied by implementing the methodology to identify the best data handling methods for the model....... It is shown that application of functional data analysis and the choice of variance scaling method have the greatest impact on the prediction accuracy. Considering the vast amount of batch process data continuously generated in industry, this methodology can potentially contribute as a tool to identify......This work proposes a methodology utilizing functional unfold principal component regression (FUPCR), for application to industrial batch process data as a process modeling and optimization tool. The methodology is applied to an industrial fermentation dataset, containing 30 batches of a production...

  11. A batch modelling approach to monitor a freeze-drying process using in-line Raman spectroscopy.

    Science.gov (United States)

    Sarraguça, Mafalda Cruz; De Beer, Thomas; Vervaet, Chris; Remon, Jean-Paul; Lopes, João Almeida

    2010-11-15

    Freeze-drying or lyophilisation is a batch wise industrial process used to remove water from solutions, hence stabilizing the solutes for distribution and storage. The objective of the present work was to outline a batch modelling approach to monitor a freeze-drying process in-line and in real-time using Raman spectroscopy. A 5% (w/v) D-mannitol solution was freeze-dried in this study as model. The monitoring of a freeze-drying process using Raman spectroscopy allows following the product behaviour and some process evolution aspects by detecting the changes of the solutes and solvent occurring during the process. Herewith, real-time solid-state characterization of the final product is also possible. The timely spectroscopic measurements allowed the differentiation between batches operated in normal process conditions and batches having deviations from the normal trajectory. Two strategies were employed to develop batch models: partial least squares (PLS) using the unfolded data and parallel factor analysis (PARAFAC). It was shown that both strategies were able to developed batch models using in-line Raman spectroscopy, allowing to monitor the evolution in real-time of new batches. However, the computational effort required to develop the PLS model and to evaluate new batches using this model is significant lower compared to the PARAFAC model. Moreover, PLS scores in the time mode can be computed for new batches, while using PARAFAC only the batch mode scores can be determined for new batches.

  12. Batch process monitoring based on multiple-phase online sorting principal component analysis.

    Science.gov (United States)

    Lv, Zhaomin; Yan, Xuefeng; Jiang, Qingchao

    2016-09-01

    Existing phase-based batch or fed-batch process monitoring strategies generally have two problems: (1) phase number, which is difficult to determine, and (2) uneven length feature of data. In this study, a multiple-phase online sorting principal component analysis modeling strategy (MPOSPCA) is proposed to monitor multiple-phase batch processes online. Based on all batches of off-line normal data, a new multiple-phase partition algorithm is proposed, where k-means and a defined average Euclidean radius are employed to determine the multiple-phase data set and phase number. Principal component analysis is then applied to build the model in each phase, and all the components are retained. In online monitoring, the Euclidean distance is used to select the monitoring model. All the components undergo online sorting through a parameter defined by Bayesian inference (BI). The first several components are retained to calculate the T(2) statistics. Finally, the respective probability indices of [Formula: see text] is obtained using BI as the moving average strategy. The feasibility and effectiveness of MPOSPCA are demonstrated through a simple numerical example and the fed-batch penicillin fermentation process.

  13. Comparison of batch and continuous multi-column protein A capture processes by optimal design.

    Science.gov (United States)

    Baur, Daniel; Angarita, Monica; Müller-Späth, Thomas; Steinebach, Fabian; Morbidelli, Massimo

    2016-07-01

    Multi-column capture processes show several advantages compared to batch capture. It is however not evident how many columns one should use exactly. To investigate this issue, twin-column CaptureSMB, 3- and 4-column periodic counter-current chromatography (PCC) and single column batch capture are numerically optimized and compared in terms of process performance for capturing a monoclonal antibody using protein A chromatography. Optimization is carried out with respect to productivity and capacity utilization (amount of product loaded per cycle compared to the maximum amount possible), while keeping yield and purity constant. For a wide range of process parameters, all three multi-column processes show similar maximum capacity utilization and performed significantly better than batch. When maximizing productivity, the CaptureSMB process shows optimal performance, except at high feed titers, where batch chromatography can reach higher productivity values than the multi-column processes due to the complete decoupling of the loading and elution steps, albeit at a large cost in terms of capacity utilization. In terms of trade-off, i.e. how much the capacity utilization decreases with increasing productivity, CaptureSMB is optimal for low and high feed titers, whereas the 3-column process is optimal in an intermediate region. Using these findings, the most suitable process can be chosen for different production scenarios.

  14. Biodiesel and FAME synthesis assisted by microwaves: Homogeneous batch and flow processes

    Energy Technology Data Exchange (ETDEWEB)

    J. Hernando; P. Leton; M.P. Matia; J.L. Novella; J. Alvarez-Builla [Universidad de Alcala, Madrid (Spain). Planta Piloto de Quimica Fina

    2007-07-15

    Fatty acids methyl esters (FAME) have been prepared under microwave irradiation, using homogeneous catalysis, either in batch or in a flow system. The quality of the biodiesel obtained has been confirmed by GC analysis of the isolated product. While the initial experiments have been performed in a small scale laboratory batch reactor, the best experiment has been straightforward converted into a stop-flow process, by the use of a microwave flow system. Compared with conventional heating methods, the process using microwaves irradiation proved to be a faster method for alcoholysis of triglycerides with methanol, leading to high yields of FAME. Short communication. 19 refs., 2 tabs.

  15. Treatment of textile effluent by chemical (Fenton's Reagent) and biological (sequencing batch reactor) oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues, Carmen S.D. [LSRE - Laboratory of Separation and Reaction Engineering, Department of Chemical Engineering, Faculty of Engineering, University of Porto, R. Dr. Roberto Frias, s/n, 4200-465 Porto (Portugal); Madeira, Luis M. [LEPAE - Laboratory for Process, Environmental and Energy Engineering, Department of Chemical Engineering, Faculty of Engineering, University of Porto, R. Dr. Roberto Frias, s/n, 4200-465 Porto (Portugal); Boaventura, Rui A.R., E-mail: bventura@fe.up.pt [LSRE - Laboratory of Separation and Reaction Engineering, Department of Chemical Engineering, Faculty of Engineering, University of Porto, R. Dr. Roberto Frias, s/n, 4200-465 Porto (Portugal)

    2009-12-30

    The removal of organic compounds and colour from a synthetic effluent simulating a cotton dyeing wastewater was evaluated by using a combined process of Fenton's Reagent oxidation and biological degradation in a sequencing batch reactor (SBR). The experimental design methodology was first applied to the chemical oxidation process in order to determine the values of temperature, ferrous ion concentration and hydrogen peroxide concentration that maximize dissolved organic carbon (DOC) and colour removals and increase the effluent's biodegradability. Additional studies on the biological oxidation (SBR) of the raw and previously submitted to Fenton's oxidation effluent had been performed during 15 cycles (i.e., up to steady-state conditions), each one with the duration of 11.5 h; Fenton's oxidation was performed either in conditions that maximize the colour removal or the increase in the biodegradability. The obtained results allowed concluding that the combination of the two treatment processes provides much better removals of DOC, BOD{sub 5} and colour than the biological or chemical treatment alone. Moreover, the removal of organic matter in the integrated process is particularly effective when Fenton's pre-oxidation is carried out under conditions that promote the maximum increase in wastewater biodegradability.

  16. Modelling of Fed-batch Fermentation Process with Droppings for L-lysine Production

    Directory of Open Access Journals (Sweden)

    Velitchka Ivanova

    2006-04-01

    Full Text Available The aim of the article is the development of dynamic unstructured model of L-lysine fed-batch fermentation process with droppings. This approach includes the following procedures: description of the process by generalized stoichiometric equations; preliminary data processing; identification of the specific rates (growth rate (mu , substrate utilization rate (nu, production rate (rho; establishment and optimization of the dynamic model of the process; simulation researches.

  17. Campylobacter carcass contamination throughout the slaughter process of Campylobacter-positive broiler batches.

    Science.gov (United States)

    Seliwiorstow, Tomasz; Baré, Julie; Van Damme, Inge; Uyttendaele, Mieke; De Zutter, Lieven

    2015-02-02

    Campylobacter contamination on broiler carcasses of Campylobacter colonized flocks was quantified at seven sampling sites throughout the slaughter process. For this purpose, in four slaughterhouses samples were collected from twelve Campylobacter positive batches. Broilers from all visits carried high numbers of campylobacters in their caeca (≥7.9log10cfu/g). Campylobacter counts on feathers (up to 6.8log10cfu/g), positively associated with the breast skin contamination of incoming birds and carcasses after plucking, were identified as an additional source of carcass contamination. A high variability in Campylobacter carcass contamination on breast skin samples within batches and between batches in the same slaughterhouse and between slaughterhouses was observed. In slaughterhouses A, B, C and D Campylobacter counts exceeded a limit of 1000cfu/g on 50%, 56%, 78% and 11% of carcasses after chilling, respectively. This finding indicates that certain slaughterhouses are able to better control Campylobacter contamination than others. Overall, the present study focuses on the descriptive analysis of Campylobacter counts in different slaughterhouses, different batches within a slaughterhouse and within a batch at several sampling locations.

  18. Real-World Experimentation Comparing Time-Sharing and Batch Processing in Teaching Computer Science,

    Science.gov (United States)

    effectiveness of time-sharing and batch processing in teaching computer science . The experimental design was centered on direct, ’real world’ comparison...ALGOL). The experimental sample involved all introductory computer science courses with a total population of 415 cadets. The results generally

  19. Bioethanol Production from Liquid Waste of Rice Flour with Batch Process

    Directory of Open Access Journals (Sweden)

    Ketut Sari Ni

    2016-01-01

    Full Text Available Liquid waste rice flour is abundant liquid wastes but it is still underutilized. So far, it is only used for process water in factory production, wastewater, and even regarded as environment pollution. Rice flour liquid waste has higher levels of glucose, starch and protein which can be used as one of ethanol producers. This study aims to assess the process of hydrolysis, fermentation, and batch distillation process, as well as to search for alternative raw materials products of bioethanol. There are three processes of making bioethanol, namely biological hydrolysis process done by using bacillus; the process of fermentation by using Saccharomyces cerevisiae (SC; and batch distillation. After the third process was done, the results were: glucose is 5% - 10% in the process of hydrolysis; ethanol content is 11% - 16% in the fermentation process; and the levels are high enough for bio-ethanol, which is 95% - 96% in the batch distillation process. So it can be concluded that the liquid waste of rice flour can be used as raw materials for the manufacture of alternative bioethanol.

  20. A general paradigm to model reaction-based biogeochemical processes in batch systems

    Science.gov (United States)

    Fang, Yilin; Yeh, Gour-Tsyh; Burgos, William D.

    2003-04-01

    This paper presents the development and illustration of a numerical model of reaction-based geochemical and biochemical processes with mixed equilibrium and kinetic reactions. The objective is to provide a general paradigm for modeling reactive chemicals in batch systems, with expectations that it is applicable to reactive chemical transport problems. The unique aspects of the paradigm are to simultaneously (1) facilitate the segregation (isolation) of linearly independent kinetic reactions and thus enable the formulation and parameterization of individual rates one reaction by one reaction when linearly dependent kinetic reactions are absent, (2) enable the inclusion of virtually any type of equilibrium expressions and kinetic rates users want to specify, (3) reduce problem stiffness by eliminating all fast reactions from the set of ordinary differential equations governing the evolution of kinetic variables, (4) perform systematic operations to remove redundant fast reactions and irrelevant kinetic reactions, (5) systematically define chemical components and explicitly enforce mass conservation, (6) accomplish automation in decoupling fast reactions from slow reactions, and (7) increase the robustness of numerical integration of the governing equations with species switching schemes. None of the existing models to our knowledge has included these scopes simultaneously. This model (BIOGEOCHEM) is a general computer code to simulate biogeochemical processes in batch systems from a reaction-based mechanistic standpoint, and is designed to be easily coupled with transport models. To make the model applicable to a wide range of problems, programmed reaction types include aqueous complexation, adsorption-desorption, ion-exchange, oxidation-reduction, precipitation-dissolution, acid-base reactions, and microbial mediated reactions. In addition, user-specified reaction types can be programmed into the model. Any reaction can be treated as fast/equilibrium or slow

  1. A novel model-based control strategy for aerobic filamentous fungal fed-batch fermentation processes

    DEFF Research Database (Denmark)

    Mears, Lisa; Stocks, Stuart M.; Albaek, Mads O.

    2017-01-01

    in a batch in a defined process time. In order to achieve this goal, it is important to maximize both the product concentration, and also the total final mass in the fed-batch system. To this end, we describe the development of a control strategy which aims to achieve maximum tank fill, while avoiding oxygen...... limited conditions. This requires a two stage approach: (i) calculation of the tank start fill; and (ii) on-line control in order to maximize fill subject to oxygen transfer limitations. First, a mechanistic model was applied off-line in order to determine the appropriate start fill for processes...... with four different sets of process operating conditions for the stirrer speed, headspace pressure, and aeration rate. The start fills were tested with eight pilot scale experiments using a reference process operation. An on-line control strategy was then developed, utilizing the mechanistic model which...

  2. A process for energy-efficient high-solids fed-batch enzymatic liquefaction of cellulosic biomass.

    Science.gov (United States)

    Cardona, M J; Tozzi, E J; Karuna, N; Jeoh, T; Powell, R L; McCarthy, M J

    2015-12-01

    The enzymatic hydrolysis of cellulosic biomass is a key step in the biochemical production of fuels and chemicals. Economically feasible large-scale implementation of the process requires operation at high solids loadings, i.e., biomass concentrations >15% (w/w). At increasing solids loadings, however, biomass forms a high viscosity slurry that becomes increasingly challenging to mix and severely mass transfer limited, which limits further addition of solids. To overcome these limitations, we developed a fed-batch process controlled by the yield stress and its changes during liquefaction of the reaction mixture. The process control relies on an in-line, non-invasive magnetic resonance imaging (MRI) rheometer to monitor real-time evolution of yield stress during liquefaction. Additionally, we demonstrate that timing of enzyme addition relative to biomass addition influences process efficiency, and the upper limit of solids loading is ultimately limited by end-product inhibition as soluble glucose and cellobiose accumulate in the liquid phase.

  3. Phase Transition Analysis Based Quality Prediction for Multi-phase Batch Processes

    Institute of Scientific and Technical Information of China (English)

    赵露平; 赵春晖; 高福荣

    2012-01-01

    Batch processes are usually involved with multiple phases in the time domain and many researches on process monitoring as well as quality prediction have been done using phase information. However, few of them consider phase transitions, though they exit widely in batch processes and have non-ignorable impacts on product qualities. In the present work, a phase-based partial least squares (PLS) method utilizing transition information is proposed to give both online and offline quality predictions. First, batch processes are divided into several phases using regression parameters other than prior process knowledge. Then both steady phases and transitions which have great influences on qualities are identified as critical-to-quality phases using statistical methods. Finally, based on the analysis of different characteristics of transitions and steady phases, an integrated algorithm is developed for quality prediction. The application to an injection molding process shows the effectiveness of the proposed algorithm in comparison with the traditional MPLS method and the phase-based PLS method.

  4. Removal of typical endocrine disrupting chemicals by membrane bioreactor: in comparison with sequencing batch reactor.

    Science.gov (United States)

    Zhou, Yingjun; Huang, Xia; Zhou, Haidong; Chen, Jianhua; Xue, Wenchao

    2011-01-01

    The removal of endocrine disrupting chemicals (EDCs) by a laboratory-scale membrane bioreactor (MBR) fed with synthetic sewage was evaluated and moreover, compared with that by a sequencing batch reactor (SBR) operated under same conditions in parallel. Eight kinds of typical EDCs, including 17β-estradiol (E2), estrone (E1), estriol (E3), 17α-ethynilestradiol (EE2), 4-octylphenol (4-OP), 4-nonylphenol (4-NP), bisphenol A (BPA) and nonylphenol ethoxylates (NPnEO), were spiked into the feed. Their concentrations in influent, effluent and supernatant were determined by gas chromatography-mass spectrometry method. The overall estrogenecity was evaluated as 17β-estradiol equivalent quantity (EEQ), determined via yeast estrogen screen (YES) assay. E2, E3, BPA and 4-OP were well removed by both MBR and SBR, with removal rates more than 95% and no significant differences between the two reactors. However, with regard to the other four EDCs, of which the removal rates were lower, MBR performed better. Comparison between supernatant and effluent of the two reactors indicated that membrane separation of sludge and effluent, compared with sedimentation, can relatively improve elimination of target EDCs and total estrogenecity. By applying different solids retention times (SRTs) (5, 10, 20 and 40 d) to the MBR, 10 and 5 d were found to be the lower critical SRTs for efficient target EDCs and EEQ removal, respectively.

  5. Algal Feedback and Removal Efficiency in a Sequencing Batch Reactor Algae Process (SBAR to Treat the Antibiotic Cefradine.

    Directory of Open Access Journals (Sweden)

    Jianqiu Chen

    Full Text Available Many previous studies focused on the removal capability for contaminants when the algae grown in an unexposed, unpolluted environment and ignored whether the feedback of algae to the toxic stress influenced the removal capability in a subsequent treatment batch. The present research investigated and compared algal feedback and removal efficiency in a sequencing batch reactor algae process (SBAR to remove cefradine. Three varied pollution load conditions (10, 30 and 60 mg/L were considered. Compared with the algal characteristics in the first treatment batch at 10 and 30 mg/L, higher algal growth inhibition rates were observed in the second treatment batch (11.23% to 20.81%. In contrast, algae produced more photosynthetic pigments in response to cefradine in the second treatment batch. A better removal efficiency (76.02% was obtained during 96 h when the alga treated the antibiotic at 60 mg/L in the first treatment batch and at 30 mg/L in the second treatment batch. Additionally, the removal rate per unit algal density was also improved when the alga treated the antibiotic at 30 or 60 mg/L in the first treatment batch, respectively and at 30 mg/L in the second treatment batch. Our result indicated that the green algae were also able to adapt to varied pollution loads in different treatment batches.

  6. Design and Analysis of Integrated Predictive Iterative Learning Control for Batch Process Based on Two-dimensional System Theory

    Institute of Scientific and Technical Information of China (English)

    Chen Chen; Zhihua Xiong; Yisheng Zhong

    2014-01-01

    Based on the two-dimensional (2D) system theory, an integrated predictive iterative learning control (2D-IPILC) strategy for batch processes is presented. First, the output response and the error transition model predictions along the batch index can be calculated analytically due to the 2D Roesser model of the batch process. Then, an integrated framework of combining iterative learning control (ILC) and model predictive control (MPC) is formed reasonably. The output of feedforward ILC is estimated on the basis of the predefined process 2D model. By min-imizing a quadratic objective function, the feedback MPC is introduced to obtain better control performance for tracking problem of batch processes. Simulations on a typical batch reactor demonstrate that the satisfactory tracking performance as wel as faster convergence speed can be achieved than traditional proportion type (P-type) ILC despite the model error and disturbances.

  7. Batch Process Modelling and Optimal Control Based on Neural Network Models

    Institute of Scientific and Technical Information of China (English)

    Jie Zhang

    2005-01-01

    This paper presents several neural network based modelling, reliable optimal control, and iterative learning control methods for batch processes. In order to overcome the lack of robustness of a single neural network, bootstrap aggregated neural networks are used to build reliable data based empirical models. Apart from improving the model generalisation capability, a bootstrap aggregated neural network can also provide model prediction confidence bounds. A reliable optimal control method by incorporating model prediction confidence bounds into the optimisation objective function is presented. A neural network based iterative learning control strategy is presented to overcome the problem due to unknown disturbances and model-plant mismatches. The proposed methods are demonstrated on a simulated batch polymerisation process.

  8. Preferences based Control Design of Complex Fed-batch Cultivation Process

    Directory of Open Access Journals (Sweden)

    Yuri Pavlov

    2009-08-01

    Full Text Available In the paper is presented preferences based control design and stabilization of the growth rate of fed-batch cultivation processes. The control is based on an enlarged Wang-Monod-Yerusalimsky kinetic model. Expected utility theory is one of the approaches for utilization of conceptual information (expert preferences. In the article is discussed utilization of stochastic machine learning procedures for evaluation of expert utilities as criteria for optimization.

  9. SRS SLUDGE BATCH QUALIFICATION AND PROCESSING; HISTORICAL PERSPECTIVE AND LESSONS LEARNED

    Energy Technology Data Exchange (ETDEWEB)

    Cercy, M.; Peeler, D.; Stone, M.

    2013-09-25

    This report provides a historical overview and lessons learned associated with the SRS sludge batch (SB) qualification and processing programs. The report covers the framework of the requirements for waste form acceptance, the DWPF Glass Product Control Program (GPCP), waste feed acceptance, examples of how the program complies with the specifications, an overview of the Startup Program, and a summary of continuous improvements and lessons learned. The report includes a bibliography of previous reports and briefings on the topic.

  10. Multivariate Statistical Process Control and Case-Based Reasoning for situation assessment of Sequencing Batch Reactors

    OpenAIRE

    Ruiz Ordóñez, Magda Liliana

    2008-01-01

    ABSRACTThis thesis focuses on the monitoring, fault detection and diagnosis of Wastewater Treatment Plants (WWTP), which are important fields of research for a wide range of engineering disciplines. The main objective is to evaluate and apply a novel artificial intelligent methodology based on situation assessment for monitoring and diagnosis of Sequencing Batch Reactor (SBR) operation. To this end, Multivariate Statistical Process Control (MSPC) in combination with Case-Based Reasoning (CBR)...

  11. Effect of feeding methods on the astaxanthin production by Phaffia rhodozyma in fed-batch process

    Directory of Open Access Journals (Sweden)

    Danilo Gomes Moriel

    2005-05-01

    Full Text Available The effect of feeding methods on the production of astaxanthin by the yeast Phaffia rhodozyma ATCC 24202 was studied, using continuous and pulsed fed-batch processes and low cost materials as substrates (sugar cane juice and urea. In continuous fed-batch processes, a cellular astaxanthin concentration of 383.73 µg/g biomass was obtained. But in pulsed fed-batch processes a reduction in the cellular astaxanthin concentration (303.34 µg/g biomass was observed. Thus the continuous fed-batch processes could be an alternative to industrial production of astaxanthin, allowing an increase in the biomass productivity without losses on astaxanthin production by the yeast.O efeito da alimentação na produção de astaxantina pela levedura Phaffia rhodozyma ATCC 24202 foi estudado, utilizando processos descontínuo alimentado com alimentação contínua e intermitente, e matérias-primas de baixo custo como substratos (caldo de cana de açúcar e uréia. Em processos descontínuo alimentado com alimentação contínua, uma concentração celular de astaxantina de 383,73 µg/g biomassa foi obtida. Entretanto, em processos descontínuo alimentado com alimentação intermitente, uma redução na concentração celular de astaxantina (303,34 µg/g biomassa foi observada. Desta forma, processos descontínuo alimentado com alimentação contínua poderiam ser uma alternativa na produção industrial de astaxantina, permitindo um aumento na produtividade de biomassa sem perdas na produção de astaxantina pela levedura.

  12. Differential expression of small RNAs under chemical stress and fed-batch fermentation in E. coli

    DEFF Research Database (Denmark)

    Rau, Martin Holm; Nielsen, Alex Toftgaard; Long, Katherine

    2015-01-01

    applications, the involvement of sRNAs in this process is not well understood. We have used RNA sequencing to map sRNA expression in E. coli under chemical stress and high cell density fermentation conditions with the aim of identifying sRNAs involved in the transcriptional response and those with potential...

  13. Fed-batch process for the psychrotolerant marine bacterium Pseudoalteromonas haloplanktis

    Directory of Open Access Journals (Sweden)

    Lalk Michael

    2010-09-01

    Full Text Available Abstract Background Pseudoalteromonas haloplanktis is a cold-adapted γ-proteobacterium isolated from Antarctic sea ice. It is characterized by remarkably high growth rates at low temperatures. P. haloplanktis is one of the model organisms of cold-adapted bacteria and has been suggested as an alternative host for the soluble overproduction of heterologous proteins which tend to form inclusion bodies in established expression hosts. Despite the progress in establishing P. haloplanktis as an alternative expression host the cell densities obtained with this organism, which is unable to use glucose as a carbon source, are still low. Here we present the first fed-batch cultivation strategy for this auspicious alternative expression host. Results The key for the fed-batch cultivation of P. haloplanktis was the replacement of peptone by casamino acids, which have a much higher solubility and allow a better growth control. In contrast to the peptone medium, on which P. haloplanktis showed different growth phases, on a casamino acids-containing, phosphate-buffered medium P. haloplanktis grew exponentially with a constant growth rate until the stationary phase. A fed-batch process was established by feeding of casamino acids with a constant rate resulting in a cell dry weight of about 11 g l-1 (OD540 = 28 which is a twofold increase of the highest densities which have been obtained with P. haloplanktis so far and an eightfold increase of the density obtained in standard shake flask cultures. The cell density was limited in the fed-batch cultivation by the relatively low solubility of casamino acids (about 100 g l-1, which was proven by pulse addition of casamino acid powder which increased the cell density to about 20 g l-1 (OD540 = 55. Conclusion The growth of P. haloplanktis to higher cell densities on complex medium is possible. A first fed-batch fermentation strategy could be established which is feasible to be used in lab-scale or for industrial

  14. The small intestine and irritable bowel syndrome (IBS): a batch process model.

    Science.gov (United States)

    Dobson, Brian C

    2008-11-01

    Faults in a batch process model of the small intestine create the symptoms of all types of irritable bowel syndrome. The model has three sequential processing sections corresponding to the natural divisions of the intestine. It is governed by a brain controller that is divided into four sub-controllers, each with a unique neurotransmitter. Each section has a sub-controller to manage transport. Sensors in the walls of the intestine provide input and output goes to the muscles lining the walls of the intestine. The output controls the speed of the food soup, moves it in both directions, mixes it, controls absorption, and transfers it to the next section at the correct speed (slow). The fourth sub-controller manages the addition of chemicals. It obtains input from the first section of the process via the signalling hormone Cholecystokinin and sends output to the muscles that empty the gall bladder and pancreas. The correct amounts of bile salts and enzymes are then added to the first section. The sub-controllers produce output only when input is received. When output is missing the enteric nervous system applies a default condition. This default condition normally happens when no food is in the intestine. If food is in the intestine and a transport sub-controller fails to provide output then the default condition moves the food soup to the end of that section. The movement is in one direction only (forward), at a speed dependent on the amount and type of fibre present. Cereal, bean and vegetable fibre causes high speeds. This default high speed transport causes irritable bowel syndrome. A barrier is created when a section moving fast at the default speed, precedes a section controlled by a transport sub-controller. Then the sub-controller constricts the intestine to stop the fast flow. The barrier causes constipation, cramping, and bloating. Diarrhoea results when the section terminating the process moves at the fast default speed. Two problems can occur to prevent

  15. Procedures for Efficient and Economic Recovery of Heat for Reuse in Batch Processes for Cleaning

    DEFF Research Database (Denmark)

    Qvale, Einar Bjørn

    2005-01-01

    The expenditure of primary energy can be reduced and the economics of process plants in the food industry can be improved by intelligent application of Process Integration (PI). Since a greater part of the products in the food industry is processed in batches, the use of Thermal- Energy Storage......, could increase the use and usefulness of PI by incorporating TES, thus fulfilling PI’s promises of improved operation, reduced energy consumption, reduced environmental impact, and improved economics. The application of these procedures is illustrated through the description of two cases. Keywords: Heat...

  16. (Batch) Markovian arrival processes: the identifiability issue and other applied aspects

    OpenAIRE

    Rodríguez César, Joanna Virginia

    2015-01-01

    Mención Internacional en el título de doctor This dissertation is mainly motivated by the problem of statistical modeling via a specific point process, namely, the Batch Markovian arrival processes. Point processes arise in a wide range of situations of our daily activities, such as people arriving to a bank, claims of an insurance company or failures in a system. They are defined by the occurrence of an event at a specific time, where the event occurrences may be understood from different...

  17. On-line Batch Process Monitoring with Improved Multi-way Independent Component Analysis

    Institute of Scientific and Technical Information of China (English)

    GUO Hui; LI Hongguang

    2013-01-01

    In the past decades,on-line monitoring of batch processes using multi-way independent component analysis (MICA) has received considerable attention in both academia and industry.This paper focuses on two troublesome issues concerning selecting dominant independent components without a standard criterion and determining the control limits of monitoring statistics in the presence of non-Gaussian distribution.To optimize the number of key independent components,we introduce a novel concept of system deviation,which is able to evaluate the reconstructed observations with different independent components.The monitored statistics are transformed to Gaussian distribution data by means of Box-Cox transformation,which helps readily determine the control limits.The proposed method is applied to on-line monitoring of a fed-batch penicillin fermentation simulator,and the experimental results indicate the advantages of the improved MICA monitoring compared to the conventional methods.

  18. Batch-processed GdBCO-Ag bulk superconductors fabricated using generic seeds with high trapped fields

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Y., E-mail: ys206@cam.ac.u [Superconductivity Group, Engineering Department, University of Cambridge, CB2 1PZ (United Kingdom); Hari Babu, N. [Brunel Centre for Advanced Solidification Technology (BCAST), Brunel University, West London UB8 3PH (United Kingdom); Iida, K. [Superconducting Group, IFW-Dresden Helmoholtz Str. 20, D-01069 Dresden (Germany); Yeoh, W.K. [Australian Key Centre for Microscopy and Microanalysis, University of Sydney, NSW 2006 (Australia); Dennis, A.R.; Pathak, S.K.; Cardwell, D.A. [Superconductivity Group, Engineering Department, University of Cambridge, CB2 1PZ (United Kingdom)

    2010-09-01

    Large, single grains of Y-Ba-Cu-O (YBCO) have been batch-processed to date by the top seeded melt growth (TSMG) process using NdBCO or SmBCO seed crystals. It has proved difficult, however, to economically batch-process light rare earth (LRE) LRE-Ba-Cu-O bulk high temperature superconductors, which have higher critical current densities and irreversibility fields than YBCO, and therefore greater potential for high field engineering applications. In this paper, we report a novel batch-process based on a cheap, readily available generic seed crystal, developed recently at Cambridge, and a TSMG melt processing technique based on cold seeding in air for the batch fabrication of Gd-Ba-Cu-O-Ag single grains. The superconducting properties of the (LRE)BCO single grains fabricated by this process are, in all respects, equivalent to those processed more conventionally in a reduced oxygen atmosphere.

  19. Optimal iterative learning control for end-point product qualities in semi-batch process based on neural network model

    Institute of Scientific and Technical Information of China (English)

    XIONG ZhiHua; DONG Jin; ZHANG Jie

    2009-01-01

    An optimal iterative learning control (ILC) strategy of improving endpoint products in semi-batch processes is presented by combining a neural network model. Control affine feed-forward neural network (CAFNN) is proposed to build a model of semi-batch process. The main advantage of CAFNN is to obtain analytically its gradient of endpoint products with respect to input. Therefore, an optimal ILC law with direct error feedback is obtained explicitly, and the convergence of tracking error can be analyzed theoretically. It has been proved that the tracking errors may converge to small values. The proposed modeling and control strategy is illustrated on a simulated isothermal semi-batch reactor, and the results show that the endpoint products can be improved gradually from batch to batch.

  20. Robustness of reinforced gradient-type iterative learning control for batch processes with Gaussian noise☆

    Institute of Scientific and Technical Information of China (English)

    Xuan Yang; Xiao'e Ruan

    2016-01-01

    In this paper, a reinforced gradient-type iterative learning control profile is proposed by making use of system matrices and a proper learning step to improve the tracking performance of batch processes disturbed by exter-nal Gaussian white noise. The robustness is analyzed and the range of the step is specified by means of statistical technique and matrix theory. Compared with the conventional one, the proposed algorithm is more efficient to resist external noise. Numerical simulations of an injection molding process il ustrate that the proposed scheme is feasible and effective.

  1. Fed-Batch Production of Bacterial Ghosts Using Dielectric Spectroscopy for Dynamic Process Control

    Directory of Open Access Journals (Sweden)

    Andrea Meitz

    2016-03-01

    Full Text Available The Bacterial Ghost (BG platform technology evolved from a microbiological expression system incorporating the ϕX174 lysis gene E. E-lysis generates empty but structurally intact cell envelopes (BGs from Gram-negative bacteria which have been suggested as candidate vaccines, immunotherapeutic agents or drug delivery vehicles. E-lysis is a highly dynamic and complex biological process that puts exceptional demands towards process understanding and control. The development of a both economic and robust fed-batch production process for BGs required a toolset capable of dealing with rapidly changing concentrations of viable biomass during the E-lysis phase. This challenge was addressed using a transfer function combining dielectric spectroscopy and soft-sensor based biomass estimation for monitoring the rapid decline of viable biomass during the E-lysis phase. The transfer function was implemented to a feed-controller, which followed the permittivity signal closely and was capable of maintaining a constant specific substrate uptake rate during lysis phase. With the described toolset, we were able to increase the yield of BG production processes by a factor of 8–10 when compared to currently used batch procedures reaching lysis efficiencies >98%. This provides elevated potentials for commercial application of the Bacterial Ghost platform technology.

  2. Modelling and Multi-Objective Optimal Control of Batch Processes Using Recurrent Neuro-fuzzy Networks

    Institute of Scientific and Technical Information of China (English)

    Jie Zhang

    2006-01-01

    In this paper, the modelling and multi-objective optimal control of batch processes, using a recurrent neuro-fuzzy network, are presented. The recurrent neuro-fuzzy network, forms a "global" nonlinear long-range prediction model through the fuzzy conjunction of a number of "local" linear dynamic models. Network output is fed back to network input through one or more time delay units, which ensure that predictions from the recurrent neuro-fuzzy network are long-range. In building a recurrent neural network model, process knowledge is used initially to partition the processes non-linear characteristics into several local operating regions, and to aid in the initialisation of corresponding network weights. Process operational data is then used to train the network. Membership functions of the local regimes are identified, and local models are discovered via network training. Based on a recurrent neuro-fuzzy network model, a multi-objective optimal control policy can be obtained. The proposed technique is applied to a fed-batch reactor.

  3. Fed-Batch Production of Bacterial Ghosts Using Dielectric Spectroscopy for Dynamic Process Control.

    Science.gov (United States)

    Meitz, Andrea; Sagmeister, Patrick; Lubitz, Werner; Herwig, Christoph; Langemann, Timo

    2016-03-24

    The Bacterial Ghost (BG) platform technology evolved from a microbiological expression system incorporating the ϕX174 lysis gene E. E-lysis generates empty but structurally intact cell envelopes (BGs) from Gram-negative bacteria which have been suggested as candidate vaccines, immunotherapeutic agents or drug delivery vehicles. E-lysis is a highly dynamic and complex biological process that puts exceptional demands towards process understanding and control. The development of a both economic and robust fed-batch production process for BGs required a toolset capable of dealing with rapidly changing concentrations of viable biomass during the E-lysis phase. This challenge was addressed using a transfer function combining dielectric spectroscopy and soft-sensor based biomass estimation for monitoring the rapid decline of viable biomass during the E-lysis phase. The transfer function was implemented to a feed-controller, which followed the permittivity signal closely and was capable of maintaining a constant specific substrate uptake rate during lysis phase. With the described toolset, we were able to increase the yield of BG production processes by a factor of 8-10 when compared to currently used batch procedures reaching lysis efficiencies >98%. This provides elevated potentials for commercial application of the Bacterial Ghost platform technology.

  4. Batch chemical microreactors: Reversible, in-situ UHV sealing of a microcavity

    DEFF Research Database (Denmark)

    Monkowski, Adam; Johansson, Martin; Nielsen, Jane Hvolbæk

    2009-01-01

    We propose a new type of microreactor to study heterogeneous catalytic systems. The proposed device operates using a batch reactor scheme, in which catalyst and reactant are introduced in one step and analyzed in a subsequent step. This differs from a flow microreactor in which reaction and analy...

  5. Pro Spring Batch

    CERN Document Server

    Minella, Michael T

    2011-01-01

    Since its release, Spring Framework has transformed virtually every aspect of Java development including web applications, security, aspect-oriented programming, persistence, and messaging. Spring Batch, one of its newer additions, now brings the same familiar Spring idioms to batch processing. Spring Batch addresses the needs of any batch process, from the complex calculations performed in the biggest financial institutions to simple data migrations that occur with many software development projects. Pro Spring Batch is intended to answer three questions: *What? What is batch processing? What

  6. Estimation of Temperature Dependent Parameters of a Batch Alcoholic Fermentation Process

    Science.gov (United States)

    de Andrade, Rafael Ramos; Rivera, Elmer Ccopa; Costa, Aline C.; Atala, Daniel I. P.; Filho, Francisco Maugeri; Filho, Rubens Maciel

    In this work, a procedure was established to develop a mathematical model considering the effect of temperature on reaction kinetics. Experiments were performed in batch mode in temperatures from 30 to 38°C. The microorganism used was Saccharomyces cerevisiae and the culture media, sugarcane molasses. The objective is to assess the difficulty in updating the kinetic parameters when there are changes in fermentation conditions. We conclude that, although the re-estimation is a time-consuming task, it is possible to accurately describe the process when there are changes in raw material composition if a re-estimation of parameters is performed.

  7. Comparisons between continuous and batch processing to produce clavulanic acid by Streptomyces clavuligerus

    Directory of Open Access Journals (Sweden)

    Álvaro Baptista-Neto

    2005-06-01

    Full Text Available The aim of the present work was to compare CA production in continuous culture with and without cell recycling and in batch process by Streptomyces clavuligerus. Continuous cultivations with high cell concentration using cell recycling were performed utilizing a hollow fiber ultrafiltration module to separate cells from the filtrate broth. The continuous cultures without cell recycling and the batch cultivations were performed conventionally. The highest productivity was attained in the continuous cultivation with cell recycling (22.2 mg.L-1.h-1. The highest CA concentration was obtained in the batch process (470 mg.L-1.h-1.O ácido clavulânico (AC é um importante inibidor de beta-lactamases, enzimas que degradampartir do metabolismo secundário do Streptomyces clavuligerus, bactéria filamentosa e estritamente aeróbia. Considerando que a velocidade de produção de metabólitos secundários está ligada à concentração celular, o presente trabalho teve como objetivo comparar a produção de AC nos processos contínuos com e sem reciclo celular e em batelada, realizando cultivos dessa bactéria com alta densidade celular. Para cumprir com o objetivo proposto, foram realizados experimentos em biorreator operando na forma contínua com reciclo utilizando-se um módulo de filtração tangencial de fibra oca para a separação celular. Os processos contínuos sem reciclo e em batelada foram realizados de forma convencional. A produtividade em AC no cultivo contínuo com reciclo celular (22,2 mg.L-1h-1 foi superior aos processos convencionais, apesar de obter-se maior concentração do produto (470 mg.L-1 em batelada.

  8. Batch-processed melt-textured YBCO with improved quality for motor and bearing applications

    Science.gov (United States)

    Gawalek, W.; Habisreuther, T.; Zeisberger, M.; Litzkendorf, D.; Surzhenko, O.; Kracunovska, S.; Prikhna, T. A.; Oswald, B.; Kovalev, L. K.; Canders, W.

    2004-10-01

    Results on an established batch process preparing melt-textured YBCO of high quality and in large quantities are reported. We used a standard composition Y1.5Ba2Cu3O7-x+1 wt % CeO2 without further doping to fabricate single domain YBCO monoliths in different sizes and shapes (cylindrical, quadratic) as well as rectangular multi-seeded YBCO monoliths. Up to 2-3 kg of melt-textured YBCO blocks were grown, reproducible in one box furnace run. Top seeding by a self-made SmBCO was improved and rationalized. Optimization of an oxygen annealing treatment led to macro-crack free YBCO monoliths. Each YBCO monolith was characterized by integral levitation force and field mapping. In a single domain, a quadratic monolith with a edge length of 38 mm, a maximum induction of 1.44 T at 77 K and a distance of 0.5 mm was frozen. The reproducibility of the batch process is guaranteed. Mean maximum induction from 1.1 to 1.2 T at 77 K per batch was reached. A trapped magnetic field of 2.5 T was achieved between two single domain monoliths in a gap of 1.5 mm at 77 K. Depending on the application, function elements with different sizes, designs and more or less complex geometry are constructed in several working steps by cutting, machining, bonding and passivation. Selected function elements were checked with field mapping at 77 K. The results of our function elements in HTSC reluctance motors with an output power of up to 200 kW using single domain material are shown. We report on a fly wheel system DYNASTORE and a system to levitate people.

  9. ACTINIDE REMOVAL PROCESS SAMPLE ANALYSIS, CHEMICAL MODELING, AND FILTRATION EVALUATION

    Energy Technology Data Exchange (ETDEWEB)

    Martino, C.; Herman, D.; Pike, J.; Peters, T.

    2014-06-05

    Filtration within the Actinide Removal Process (ARP) currently limits the throughput in interim salt processing at the Savannah River Site. In this process, batches of salt solution with Monosodium Titanate (MST) sorbent are concentrated by crossflow filtration. The filtrate is subsequently processed to remove cesium in the Modular Caustic Side Solvent Extraction Unit (MCU) followed by disposal in saltstone grout. The concentrated MST slurry is washed and sent to the Defense Waste Processing Facility (DWPF) for vitrification. During recent ARP processing, there has been a degradation of filter performance manifested as the inability to maintain high filtrate flux throughout a multi-batch cycle. The objectives of this effort were to characterize the feed streams, to determine if solids (in addition to MST) are precipitating and causing the degraded performance of the filters, and to assess the particle size and rheological data to address potential filtration impacts. Equilibrium modelling with OLI Analyzer{sup TM} and OLI ESP{sup TM} was performed to determine chemical components at risk of precipitation and to simulate the ARP process. The performance of ARP filtration was evaluated to review potential causes of the observed filter behavior. Task activities for this study included extensive physical and chemical analysis of samples from the Late Wash Pump Tank (LWPT) and the Late Wash Hold Tank (LWHT) within ARP as well as samples of the tank farm feed from Tank 49H. The samples from the LWPT and LWHT were obtained from several stages of processing of Salt Batch 6D, Cycle 6, Batch 16.

  10. Quality-by-Design approach to monitor the operation of a batch bioreactor in an industrial avian vaccine manufacturing process.

    Science.gov (United States)

    Largoni, Martina; Facco, Pierantonio; Bernini, Donatella; Bezzo, Fabrizio; Barolo, Massimiliano

    2015-10-10

    Monitoring batch bioreactors is a complex task, due to the fact that several sources of variability can affect a running batch and impact on the final product quality. Additionally, the product quality itself may not be measurable on line, but requires sampling and lab analysis taking several days to be completed. In this study we show that, by using appropriate process analytical technology tools, the operation of an industrial batch bioreactor used in avian vaccine manufacturing can be effectively monitored as the batch progresses. Multivariate statistical models are built from historical databases of batches already completed, and they are used to enable the real time identification of the variability sources, to reliably predict the final product quality, and to improve process understanding, paving the way to a reduction of final product rejections, as well as to a reduction of the product cycle time. It is also shown that the product quality "builds up" mainly during the first half of a batch, suggesting on the one side that reducing the variability during this period is crucial, and on the other side that the batch length can possibly be shortened. Overall, the study demonstrates that, by using a Quality-by-Design approach centered on the appropriate use of mathematical modeling, quality can indeed be built "by design" into the final product, whereas the role of end-point product testing can progressively reduce its importance in product manufacturing.

  11. Influence of exchange group of modified glycidyl methacrylate polymer on phenol removal: A study by batch and continuous flow processes.

    Science.gov (United States)

    Aversa, Thiago Muza; da Silva, Carla Michele Frota; da Rocha, Paulo Cristiano Silva; Lucas, Elizabete Fernandes

    2016-11-01

    Contamination of water by phenol is potentially a serious problem due to its high toxicity and its acid character. In this way some treatment process to remove or reduce the phenol concentration before contaminated water disposal on the environment is required. Currently, phenol can be removed by charcoal adsorption, but this process does not allow easy regeneration of the adsorbent. In contrast, polymeric resins are easily regenerated and can be reused in others cycles of adsorption process. In this work, the interaction of phenol with two polymeric resins was investigated, one of them containing a weakly basic anionic exchange group (GD-DEA) and the other, a strongly basic group (GD-QUAT). Both ion exchange resins were obtained through chemical modifications from a base porous resin composed of glycidyl methacrylate (GMA) and divinyl benzene (DVB). Evaluation tests with resins were carried out with 30 mg/L of phenol in water solution, at pH 6 and 10, employing two distinct processes: (i) batch, to evaluate the effect of temperature, and (ii) continuous flow, to assess the breakthrough of the resins. Batch tests revealed that the systems did not follow the model proposed by Langmuir due to the negative values obtained for the constant b and for the maximum adsorption capacity, Q0. However, satisfactory results for the constants KF and n allowed assuming that the behavior of systems followed the Freundlich model, leading to the conclusion that resin GD-DEA had the best interaction with the phenol when in a solution having pH 10 (phenoxide ions). The continuous flow tests corroborated this conclusion since the performance of GD-DEA in removing phenol was also best at pH 10, indicating that the greater availability of the electron pair in the resin with the weakly basic donor group contributed to enhance the resin's interaction with the phenoxide ions.

  12. Polynomial Transfer Lot Sizing Techniques for Batch Processing on Consecutive Machines

    Science.gov (United States)

    1989-09-01

    batch, while still specifying sizable batches? Goldratt , the developer of OPT (Optimized Production Technology) [7; 12, pp. 692-715; 101, answered this...and Jeffrey L Rummel, Batching to Minimize Flow Times on One Machine, Management Science, 33, #6, 1987, pp. 784-799. [71 Goldratt , Eliyahu and Robert

  13. Measurement processing for state estimation and fault identification in batch fermentations

    Directory of Open Access Journals (Sweden)

    R. Dondo

    2004-09-01

    Full Text Available This work describes an application of maximum likelihood identification and statistical detection techniques for determining the presence and nature of abnormal behaviors in batch fermentations. By appropriately organizing these established techniques, a novel algorithm that is able to detect and isolate faults in nonlinear and uncertain processes was developed. The technique processes residuals from a nonlinear filter based on the assumed model of fermentation. This information is combined with mass balances to conduct statistical tests that are used as the core of the detection procedure. The approach uses a sliding window to capture the present statistical properties of filtering and mass-balance residuals. In order to avoid divergence of the nonlinear monitor filter, the maximum likelihood states and parameters are periodically estimated. The maximum likelihood parameters are used to update the kinetic parameter values of the monitor filter. If the occurrence of a fault is detected, alternative faulty model structures are evaluated statistically through the use of log-likelihood function values and chi2 detection tests. Simulation obtained for xanthan gum batch fermentations are encouraging.

  14. The Optimum Mesophilic Temperature of Batch Process Biogas Production from Animal-based Wastes

    Directory of Open Access Journals (Sweden)

    Osita Obineche Obiukwu

    2014-10-01

    Full Text Available The optimum mesophilic temperature of biogas production from blends The optimum temperature of biogas production from blends of animal-based wastes was determined under controlled heat supply to the digester in a batch digestion process. Cow Dung (CD and Poultry Droppings (PD were blended in the ratio of CD: PD: 1:3. The digester was operated at average ambient temperature of 30°C as baseline. Biogas production from the waste blends was monitored under the temperatures of 32 to 45°C. Results obtained indicate maximum cumulative gas yield was observed at the temperature of 40°C. The 40°C temperature gave the highest biogas yield of 2685 mL followed by the 35°C temperature with the cumulative yield of 2535 mL. The ambient temperature of 30°C had the least cumulative biogas yield of 185 mL. These results indicate that increased and steady biogas production can be achieved under the optimum mesophilic temperature of 40°C when these animal-based wastes are digested in batch digestion process.

  15. Genetic algorithm for short-term scheduling of make-and-pack batch production process

    Institute of Scientific and Technical Information of China (English)

    Wuthichai Wongthatsanekorn; Busaba Phruksaphanrat

    2015-01-01

    This paper considers a scheduling problem in industrial make-and-pack batch production process. This process equips with sequence-dependent changeover time, multipurpose storage units with limited capacity, storage time, batch splitting, partial equipment connectivity and transfer time. The objective is to make a production plan to satisfy al constraints while meeting demand requirement of packed products from various product fam-ilies. This problem is NP-hard and the problem size is exponentially large for a realistic-sized problem. Therefore, we propose a genetic algorithm to handle this problem. Solutions to the problems are represented by chromo-somes of product family sequences. These sequences are decoded to assign the resource for producing packed products according to forward assignment strategy and resource selection rules. These techniques greatly reduce unnecessary search space and improve search speed. In addition, design of experiment is carefully utilized to de-termine appropriate parameter settings. Ant colony optimization and Tabu search are also implemented for com-parison. At the end of each heuristics, local search is applied for the packed product sequence to improve makespan. In an experimental analysis, al heuristics show the capability to solve large instances within reason-able computational time. In al problem instances, genetic algorithm averagely outperforms ant colony optimiza-tion and Tabu search with slightly longer computational time.

  16. Scale-up from batch to flow-through wet milling process for injectable depot formulation.

    Science.gov (United States)

    Lehocký, Róbert; Pěček, Daniel; Štěpánek, František

    2016-12-01

    Injectable depot formulations are aimed at providing long-term sustained release of a drug into systemic circulation, thus reducing plasma level fluctuations and improving patient compliance. The particle size distribution of the formulation in the form of suspension is a key parameter that controls the release rate. In this work, the process of wet stirred media milling (ball milling) of a poorly water-soluble substance has been investigated with two main aims: (i) to determine the parametric sensitivity of milling kinetics; and (ii) to develop scale-up methodology for process transfer from batch to flow-through arrangement. Ball milling experiments were performed in two types of ball mills, a batch mill with a 30ml maximum working volume, and a flow-through mill with a 250ml maximum working volume. Milling parameters were investigated in detail by methodologies of QbD to map the parametric space. Specifically, the effects of ball size, ball fill level, and rpm on the particle breakage kinetics were systematically investigated at both mills, with an additional parameter (flow-rate) in the case of the flow-through mill. The breakage rate was found to follow power-law kinetics with respect to dimensionless time, with an asymptotic d50 particle size in the range of 200-300nm. In the case of the flow-through mill, the number of theoretical passes through the mill was found to be an important scale-up parameter.

  17. Biomass characteristics in three sequencing batch reactors treating a wastewater containing synthetic organic chemicals

    DEFF Research Database (Denmark)

    Hu, Z.Q.; Ferraina, R.A.; Ericson, J.F.

    2005-01-01

    The physical and biochemical characteristics of the biomass in three lab-scale sequencing batch reactors (SBR) treating a synthetic wastewater at a 20-day target solids retention time (SRT) were investigated. The synthetic wastewater feed contained biogenic compounds and 22 organic priming....../aerobic cycles might facilitate the formation of granular sludge with good settleability, and retain comparable removal of nitrogen and synthetic organic compounds. Hence, the practice of anoxic/aerobic cycling should be considered in wastewater treatment systems whenever possible....

  18. Characterization and properties of batch-processed melt-textured YBCO

    Energy Technology Data Exchange (ETDEWEB)

    Kaiser, A.W.; Adam, M.; Bornemann, H.J. [INFP, Forschungszentrum Karlsruhe GmbH, PO Box 3640, 76021 Karlsruhe (Germany)

    1998-01-01

    High-temperature superconductor bulk parts are batch processed using a semi-automated processing technique based on the melt-texturation process. Levitation properties under static and dynamic load levels were analysed using a test bench with a three-dimensional force sensor unit. Measurements of levitation force give no detailed suggestions on texture, secondary domains or cracks. Therefore other measurements to control homogeneity of the bulk were performed. Texture on full-size pellets (FWHM < 5 deg., {delta}{sub {chi}} < 3 deg.) was verified by elastic neutron scattering. To study the influence of local texture on properties a pellet was divided into nine segments. Preliminary results indicate that a correlation between neutron data and levitation force needs further investigations. Flux maps of samples magnetized by permanent magnets or by a pulsed magnetization unit were used to verify the homogeneity and domain structure of the material and to evaluate macroscopic critical currents. (author)

  19. State estimation of a batch hydrogen production process using the photosynthetic bacteria Rhodobacter capsulatus

    Energy Technology Data Exchange (ETDEWEB)

    Obeid, Jamila; Magnin, Jean-Pierre [Grenoble University, LEPMI, UMR 5631 (CNRS-INPG-UJF), Laboratoire d' Electrochimie et de Physico chimie des Materiaux et Interfaces, BP 75, 38402 St. Martin d' Heres (France); Flaus, Jean-Marie; Adrot, Olivier [Grenoble University, G-SCOP UMR 272 (CNRS-INPG-UJF), Laboratoire des Sciences pour la Conception, l' Optimisation et la Production, 46, avenue Felix Viallet, 38031 Grenoble (France); Willison, John C. [Laboratoire de Chimie et Biologie des Metaux (UMR 5249 CEA-CNRS-UJF), iRTSV/LCBM, CEA-Grenoble, 38054 Grenoble (France)

    2010-10-15

    This paper addresses the problem of estimating the states of an anaerobic photosynthetic process used for biohydrogen production by the photosynthetic bacterium Rhodobacter capsulatus. The process is described by a non-linear, time-discrete model and the state estimation is solved using an observer based on the Moving-Horizon State Estimation Method (MHSE). This approach is based on the minimization of a criterion (a non-linear function), in this case, the difference between the estimated output and the measured output of the system over a considered time horizon, where the solution is computed by using a numerical interval method. The observer was successfully applied to hydrogen production by R. capsulatus strain B10 in a batch process. (author)

  20. Image processing in digital pathology: an opportunity to solve inter-batch variability of immunohistochemical staining.

    Science.gov (United States)

    Van Eycke, Yves-Rémi; Allard, Justine; Salmon, Isabelle; Debeir, Olivier; Decaestecker, Christine

    2017-02-21

    Immunohistochemistry (IHC) is a widely used technique in pathology to evidence protein expression in tissue samples. However, this staining technique is known for presenting inter-batch variations. Whole slide imaging in digital pathology offers a possibility to overcome this problem by means of image normalisation techniques. In the present paper we propose a methodology to objectively evaluate the need of image normalisation and to identify the best way to perform it. This methodology uses tissue microarray (TMA) materials and statistical analyses to evidence the possible variations occurring at colour and intensity levels as well as to evaluate the efficiency of image normalisation methods in correcting them. We applied our methodology to test different methods of image normalisation based on blind colour deconvolution that we adapted for IHC staining. These tests were carried out for different IHC experiments on different tissue types and targeting different proteins with different subcellular localisations. Our methodology enabled us to establish and to validate inter-batch normalization transforms which correct the non-relevant IHC staining variations. The normalised image series were then processed to extract coherent quantitative features characterising the IHC staining patterns.

  1. Control of a reactive batch distillation process using an iterative learning technique

    Energy Technology Data Exchange (ETDEWEB)

    Ahn, Hyunsoo; Lee, Kwang Soon [Sogang University, Seoul (Korea, Republic of); Kim, Mansuk; Lee, Juhyun [Samsung Cheil Industries Inc., Uiwang (Korea, Republic of)

    2014-01-15

    Quadratic criterion-based iterative learning control (QILC) was applied to a numerical reactive batch distillation process, in which methacrylic anhydride (MAN) is produced through the reaction of methacrylic acid with acetic anhydride. The role of distillation is to shift the equilibrium conversion toward the direction of the product by removing acetic acid (AcH), a by-product of the reaction. Two temperatures at both ends of the column were controlled by individual control loops. A nonlinear PID controller manipulating the reflux ratio was employed to regulate the top temperature at the boiling point of AcH. A constrained QILC was used for the tracking of the reactor temperature. A time-varying reference trajectory for the reactor temperature that satisfies the target conversion and purity of MAN was obtained through repeated simulations and confirmation experiments in the pilot plant. The QILC achieved satisfactory tracking in several batch runs with gentle control movements, while the PID control as a substitute of the QILC in a comparative study exhibited unacceptable performance.

  2. Image processing in digital pathology: an opportunity to solve inter-batch variability of immunohistochemical staining

    Science.gov (United States)

    van Eycke, Yves-Rémi; Allard, Justine; Salmon, Isabelle; Debeir, Olivier; Decaestecker, Christine

    2017-02-01

    Immunohistochemistry (IHC) is a widely used technique in pathology to evidence protein expression in tissue samples. However, this staining technique is known for presenting inter-batch variations. Whole slide imaging in digital pathology offers a possibility to overcome this problem by means of image normalisation techniques. In the present paper we propose a methodology to objectively evaluate the need of image normalisation and to identify the best way to perform it. This methodology uses tissue microarray (TMA) materials and statistical analyses to evidence the possible variations occurring at colour and intensity levels as well as to evaluate the efficiency of image normalisation methods in correcting them. We applied our methodology to test different methods of image normalisation based on blind colour deconvolution that we adapted for IHC staining. These tests were carried out for different IHC experiments on different tissue types and targeting different proteins with different subcellular localisations. Our methodology enabled us to establish and to validate inter-batch normalization transforms which correct the non-relevant IHC staining variations. The normalised image series were then processed to extract coherent quantitative features characterising the IHC staining patterns.

  3. A STATISTICAL REVIEW OF DWPF LABORATORY MEASUREMENTS GENERATED DURING THE PROCESSING OF BATCHES 300 THROUGH 356

    Energy Technology Data Exchange (ETDEWEB)

    Edwards, T

    2006-08-31

    In this report, the Statistical Consulting Section (SCS) of the Savannah River National Laboratory (SRNL) provides summaries and comparisons of composition measurements for glass samples that were generated during the processing of batches 300 through 356 at the Defense Waste Processing Facility (DWPF). These analyses, which include measurements of samples from the Sludge Receipt and Adjustment Tank (SRAT) and the Slurry Mix Evaporator (SME) as well as samples of glass standards, were provided to SCS by the DWPF Laboratory (DWPF Lab) of Waste Laboratory Services. The comparisons made by SCS were extensive given that these data allowed for contrasts between preparation methods and between the two spectrometers that are currently in use at the DWPF Lab. In addition to general comparisons, specific questions that were posed in the Technical Task Request (TTR) behind this effort were addressed in this report.

  4. Alcoholic fermentation with flocculant Saccharomyces cerevisiae in fed-batch process.

    Science.gov (United States)

    Guidini, Carla Zanella; Marquez, Líbia Diniz Santos; de Almeida Silva, Helisângela; de Resende, Miriam Maria; Cardoso, Vicelma Luiz; Ribeiro, Eloízio Júlio

    2014-02-01

    Studies have been conducted on selecting yeast strains for use in fermentation for ethanol production to improve the performance of industrial plants and decrease production costs. In this paper, we study alcoholic fermentation in a fed-batch process using a Saccharomyces cerevisiae yeast strain with flocculant characteristics. Central composite design (CCD) was used to determine the optimal combination of the variables involved, with the sucrose concentration of 170 g/L, a cellular concentration in the inoculum of 40% (v/v), and a filling time of 6 h, which resulted in a 92.20% yield relative to the theoretical maximum yield, a productivity of 6.01 g/L h and a residual sucrose concentration of 44.33 g/L. With some changes in the process such as recirculation of medium during the fermentation process and increase in cellular concentration in the inoculum after use of the CCD was possible to reduce the residual sucrose concentration to 2.8 g/L in 9 h of fermentation and increase yield and productivity for 92.75% and 9.26 g/L h, respectively. A model was developed to describe the inhibition of alcoholic fermentation kinetics by the substrate and the product. The maximum specific growth rate was 0.103 h(-1), with K(I) and K(s) values of 109.86 and 30.24 g/L, respectively. The experimental results from the fed-batch reactor show a good fit with the proposed model, resulting in a maximum growth rate of 0.080 h(-1).

  5. Quantitative modeling of viable cell density, cell size, intracellular conductivity, and membrane capacitance in batch and fed-batch CHO processes using dielectric spectroscopy.

    Science.gov (United States)

    Opel, Cary F; Li, Jincai; Amanullah, Ashraf

    2010-01-01

    Dielectric spectroscopy was used to analyze typical batch and fed-batch CHO cell culture processes. Three methods of analysis (linear modeling, Cole-Cole modeling, and partial least squares regression), were used to correlate the spectroscopic data with routine biomass measurements [viable packed cell volume, viable cell concentration (VCC), cell size, and oxygen uptake rate (OUR)]. All three models predicted offline biomass measurements accurately during the growth phase of the cultures. However, during the stationary and decline phases of the cultures, the models decreased in accuracy to varying degrees. Offline cell radius measurements were unsuccessfully used to correct for the deviations from the linear model, indicating that physiological changes affecting permittivity were occurring. The beta-dispersion was analyzed using the Cole-Cole distribution parameters Deltaepsilon (magnitude of the permittivity drop), f(c) (critical frequency), and alpha (Cole-Cole parameter). Furthermore, the dielectric parameters static internal conductivity (sigma(i)) and membrane capacitance per area (C(m)) were calculated for the cultures. Finally, the relationship between permittivity, OUR, and VCC was examined, demonstrating how the definition of viability is critical when analyzing biomass online. The results indicate that the common assumptions of constant size and dielectric properties used in dielectric analysis are not always valid during later phases of cell culture processes. The findings also demonstrate that dielectric spectroscopy, while not a substitute for VCC, is a complementary measurement of viable biomass, providing useful auxiliary information about the physiological state of a culture.

  6. Hybrid Metaheuristics for Solving a Fuzzy Single Batch-Processing Machine Scheduling Problem

    Directory of Open Access Journals (Sweden)

    S. Molla-Alizadeh-Zavardehi

    2014-01-01

    Full Text Available This paper deals with a problem of minimizing total weighted tardiness of jobs in a real-world single batch-processing machine (SBPM scheduling in the presence of fuzzy due date. In this paper, first a fuzzy mixed integer linear programming model is developed. Then, due to the complexity of the problem, which is NP-hard, we design two hybrid metaheuristics called GA-VNS and VNS-SA applying the advantages of genetic algorithm (GA, variable neighborhood search (VNS, and simulated annealing (SA frameworks. Besides, we propose three fuzzy earliest due date heuristics to solve the given problem. Through computational experiments with several random test problems, a robust calibration is applied on the parameters. Finally, computational results on different-scale test problems are presented to compare the proposed algorithms.

  7. EasyDD: A Program for Batch Processing and Visualization of Powder Diffraction Data

    CERN Document Server

    Sochi, Taha

    2009-01-01

    In this article we report the release of a new program for batch processing and visualization of powder diffraction data. The program, which is free-of-charge for non-commercial use and can be obtained with its detailed documentation from our website www.scienceware.net, is currently in use by a number of researchers in University College London, University of Manchester, Utrecht University in the Netherland, European Synchrotron Radiation Facility (ESRF), and Diamond Light Source. The software is designed for the treatment of large volume of powder diffraction data, especially those obtained from the new generation of synchrotron detectors. The program has a great potential for future development to be a workbench for powder diffraction work.

  8. Increased CPC batch size study for Tank 42 sludge in the Defense Waste Processing Facility

    Energy Technology Data Exchange (ETDEWEB)

    Daniel, W.E.

    2000-01-06

    A series of experiments have been completed at TNX for the sludge-only REDOX adjusted flowsheet using Tank 42 sludge simulant in response to the Technical Task Request HLW/DWPT/TTR-980013 to increase CPC batch sizes. By increasing the initial SRAT batch size, a melter feed batch at greater waste solids concentration can be prepared and thus increase melter output per batch by about one canister. The increased throughput would allow DWPF to dispose of more waste in a given time period thus shortening the overall campaign.

  9. Idaho Chemical Processing Plant Process Efficiency improvements

    Energy Technology Data Exchange (ETDEWEB)

    Griebenow, B.

    1996-03-01

    In response to decreasing funding levels available to support activities at the Idaho Chemical Processing Plant (ICPP) and a desire to be cost competitive, the Department of Energy Idaho Operations Office (DOE-ID) and Lockheed Idaho Technologies Company have increased their emphasis on cost-saving measures. The ICPP Effectiveness Improvement Initiative involves many activities to improve cost effectiveness and competitiveness. This report documents the methodology and results of one of those cost cutting measures, the Process Efficiency Improvement Activity. The Process Efficiency Improvement Activity performed a systematic review of major work processes at the ICPP to increase productivity and to identify nonvalue-added requirements. A two-phase approach was selected for the activity to allow for near-term implementation of relatively easy process modifications in the first phase while obtaining long-term continuous improvement in the second phase and beyond. Phase I of the initiative included a concentrated review of processes that had a high potential for cost savings with the intent of realizing savings in Fiscal Year 1996 (FY-96.) Phase II consists of implementing long-term strategies too complex for Phase I implementation and evaluation of processes not targeted for Phase I review. The Phase II effort is targeted for realizing cost savings in FY-97 and beyond.

  10. Continuous sterilization process developed for offal processing needs half the amount of energy necessary for batch processing. Continu sterilisatieproces voor slachtafval vergt helft minder energie

    Energy Technology Data Exchange (ETDEWEB)

    Walraven, O.E.D. (Stork Duke, Boxmeer (Netherlands))

    1990-09-01

    Offal is processed into meat flour and fat by dehydration. During this process the offal has to be sterilized. This is normally done by batch processing. Stork Duke has developed a continuous sterilization process with financial support from the European Communities. As a result of less energy consumption and operational advantages the extra investments have payback periods from three to four years. Additional advantages are better product quality and reduced odor emission. 2 figs., 4 refs., 2 ills.

  11. Biodesulfurization of Malaysian coals using mixed microbial cultures in batch and continuous processes

    Energy Technology Data Exchange (ETDEWEB)

    Najafpour, G.D.; Azizan, A.; Harun, A. [Universiti Sains Malaysia, Darul Ridzuan (Malaysia). School of Chemical Engineering

    2001-07-01

    The determination of chemolithotrophic microorganisms capable to grown on coal with high sulfur content, made it possible to develop mixed culture processes for coal desulfurization. The ability of the microbial cultures to metabolize different sulfur compounds originated from coal in the range of 3-5% sulfur, were demonstrated in batch experimental stage. Biodesulfurization of coal as suspended solid coal particles were carried out in a broth media for coal content of 1-5% solid. Four species of microbial culture were grown on coal and acclimated for optimal growth. The coal samples obtained from Malaysian coal mine with 2-5% of sulfur content were used in batch and continuous cultures experiments. The microbial cultures were used to reduce pyrite sulfur, inorganic sulfur content of coal. The culture isolated from pharmaceutical wastewater shown that more than 80% of sulfur content of coal was reduced. The growth of microorganisms on coal shown that maximum solid content of 5% was tolerable maximum grow on 3% coal shown high cell density. Nutrient media with acidic PH value of 3-4 was required for growth of Thiobacillus thiooxidans and Thiobacillus fierrooxidans. The growth was limited at PH = 2 but at PH 3-4 growth was stimulated. Phosphate buffer was used with coal solution to monitor the PH. The PH was initially adjusted but was not controlled during the period of incubation. An optimum PH for Thiobacillus species with maximum desulfuriation was 2.65. High coal content about 10% was shown that bacterial was unable to grow. The cell dry weight, cell optical density and sulfur content of coal samples using TGA and elemental analyzer were conducted for all experiments. 10 refs., 11 figs.

  12. Biological phosphorus removal in sequencing batch reactor with single-stage oxic process.

    Science.gov (United States)

    Wang, Dong-Bo; Li, Xiao-Ming; Yang, Qi; Zeng, Guang-Ming; Liao, De-Xiang; Zhang, Jie

    2008-09-01

    The performance of biological phosphorus removal (BPR) in a sequencing batch reactor (SBR) with single-stage oxic process was investigated using simulated municipal wastewater. The experimental results showed that BPR could be achieved in a SBR without anaerobic phase, which was conventionally considered as a key phase for BPR. Phosphorus (P) concentration 0.22-1.79 mg L(-1) in effluent can be obtained after 4h aeration when P concentration in influent was about 15-20 mg L(-1), the dissolved oxygen (DO) was controlled at 3+/-0.2 mg L(-1) during aerobic phase and pH was maintained 7+/-0.1, which indicated the efficiencies of P removal were achieved 90% above. Experimental results also showed that P was mainly stored in the form of intracellular storage of polyphosphate (poly-P), and about 207.235 mg phosphates have been removed by the discharge of rich-phosphorus sludge for each SBR cycle. However, the energy storage poly-beta-hydroxyalkanoates (PHA) was almost kept constant at a low level (5-6 mg L(-1)) during the process. Those results showed that phosphate could be transformed to poly-P with single-stage oxic process without PHA accumulation, and BPR could be realized in net phosphate removal.

  13. Anaerobic sediment potential acidification and metal release risk assessment by chemical characterization and batch resuspension experiments

    Energy Technology Data Exchange (ETDEWEB)

    Nanno, M.P. di [Univ. de San Martin, Buenos Aires (Argentina). Escuela de Ciencia y Technologia; Curutchet, G. [Univ. de San Martin, Buenos Aires (Argentina). Escuela de Ciencia y Technologia; CONICET, Buenos Aires (Argentina); Ratto, S. [Univ. de Buenos Aires (Argentina). Catedra de Edafologia

    2007-06-15

    Background, Aim and Scope: Sediments act as a sink for toxic substances (heavy metals, organic pollutants) and, consequently, dredged materials often contain pollutants which are above safe limits. In polluted anaerobic sediments, the presence of sulphides and redox potential changes creates a favorable condition for sulphide oxidation to sulphate, resulting in potential toxic metal release. The oxidation reaction is catalyzed by several microorganisms. Some clean up measures, such as dredging, can initiate the process. The aim of the present work is to assess the acidification and metal release risk in the event of sediment dredging and also to compare two different acid base account techniques with the resuspension results. The oxidation mechanism by means of inoculation with an Acidithiobacillus ferrooxidans strain was also evaluated. Materials and Methods: The sediments were chemically characterized (pH; organic oxidizable carbon; acid volatile sulphides; total sulphur; moisture; Cr, Cu and Zn aqua regia contents). A metal sequential extraction procedure (Community Bureau of Reference, BCR technique) was applied to calculate the Acid Producing Potential (APP) and Acid Consuming Capacity (ACC) of the sediment samples through Fe, Ca{sup 2+} and SO{sub 4}{sup 2-} measurements. The acid base account was also performed by the Sobek methodology (Acid producing potential - AP - calculated with total sulphur and neutralization potential - NP - by titration of the remaining acid after a reaction period with the sample). Fresh sediments were placed in agitated shake flasks and samples were taken at different times to evaluate pH, SO{sub 4}{sup 2-} and Cr, Cu, Zn and Fe{sup 2+} concentration. Some of the systems were inoculated with an Acidithiobacillus ferrooxidans strain to assess the biological catalysis on sulphide oxidation. Results: Sediment chemical characterization showed high organic matter content (5.4-10.6%), total sulphur (0.36-0.86%) and equivalent CaCO{sub 3

  14. Application showcases for a small scale membrane contactor for fine chemical processes

    NARCIS (Netherlands)

    Roelands, C.P.M.; Ngene, I.S.

    2011-01-01

    The transition from batch to continuous processing in fine-chemicals industries offers many advantages; among these are a high volumetric productivity, improved control over reaction conditions resulting in a higher yield and selectivity, a small footprint and a safer process due to a smaller reacti

  15. Guangzhou Chemical Industry%Micro-lecture Application on Multiple Batch Teaching of Electrochemistry Experiments

    Institute of Scientific and Technical Information of China (English)

    程琼; 刘立春; 沈红霞

    2016-01-01

    微课是在传统教学资源基础上继承和发展起来的一种新型教学资源,我们在《仪器分析实验》课程的电化学分析实验中采用微课教学手段,进行多批次实验教学。实践中发现微课教学不仅能提供给学生有感观的体验,而且又能提供给学生分层次的教学。微课是学生随时随地进行自主学习的重要辅助手段,且自己制作的微课具有更好的针对性和实效性,非常适合在实验教学中应用,采用微课教学的同时也减轻了教师的工作量。%Micro-lecture is one of new teaching resources inherited and developed from traditional teaching ones. The micro-lecture method has been used into experiment teaching that needs to be repeated for multiple batches of students in Instrumental Analysis Experiments. It is found that the micro-lecture could provide students with sensory experience and hierarchical teaching in practice, and is an important auxiliary means of self-regulated learning for students who are able to use the micro-lecture whenever and wherever possible. The micro-lecture has better pertinenceand effectiveness,and is very suitable for the students to study experiments. Meanwhile, the use of micro-lecture method can reduce the repeated insignificant labor work.

  16. Brunovsky Normal Form of Monod Kinetics Models and Growth Rate Control of a Fed-batch Cultivation Process

    Directory of Open Access Journals (Sweden)

    Pavlov Y.

    2007-12-01

    Full Text Available A mathematical methodology that gives assistance to design of fed-batch stabilization and control is presented. The methodology is based both on Utility theory and optimal Control theory. The Utility theory deals with the expressed subjective preferences and allows for the expert preferences to be taken in consideration in complex biotechnological systems as criteria for control and optimization. The Control theory is used for parameters stabilization of a fed-batch cultivation process. The control is written based on information of the growth rate. The simulations show good efficiency of the control laws.

  17. A Study of a Direct Interface of the Novice User To a Complex Batch Processed Computer Application.

    Science.gov (United States)

    Link, Albert D.

    A research study investigated the validity of directly interfacing an uninitiated user with a complex, computerized batch processing system via a conversational, interactive language. A control group conducted mediated searches of the Educational Resources Information Center's (ERIC) files by consulting with an information specialist. Members of…

  18. Heterogeneous batch distillation processes for waste solvent recovery in pharmaceutical industry

    OpenAIRE

    Rodriguez-Donis, Ivonne; Gerbaud, Vincent; Arias-Barreto, Alien; Joulia, Xavier

    2009-01-01

    A summary about our experiences in the introduction of heterogeneous entrainers in azeotropic and extractive batch distillation is presented in this work. Essential advantages of the application of heterogeneous entrainers are showed by rigorous simulation and experimental verification in a bench batch distillation column for separating several azeotropic mixtures such as acetonitrile – water, n hexane – ethyl acetate and chloroform – methanol, commonly found in pharmaceutical industry.

  19. Systematic Modelling and Crystal Size Distribution Control for Batch Crystallization Processes

    DEFF Research Database (Denmark)

    Abdul Samad, Noor Asma Fazli; Singh, Ravendra; Sin, Gürkan

    Crystallization processes form an important class of separation methods that are frequently used in the chemical, the pharmaceutical and the food industry. The specifications of the crystal product are usually given in terms of crystal size, shape and purity. In order to predict the desired cryst...

  20. Analysis of selected problems of biomass combustion process in batch boilers - experimental and numerical approach

    Directory of Open Access Journals (Sweden)

    Szubel Mateusz

    2016-01-01

    Full Text Available It is possible to list numerous groups of heating units that are used in households, such as boilers, stoves and units used as supporting heat sources, namely fireplaces. In each case, however, the same operational problems may be evoked [1]. To understand the causes of energy losses in a boiler system, a proper definition of significant elements of the unit’s heat balance is necessary. In the group of energy losses, the flue gas loss and the incomplete combustion loss are the most significant factors. The problem with the loss resulting from incomplete combustion, which is related to the presence of combustible substances in the exhaust, is especially significant in case of biomass boilers [2, 3]. The paper presents results of the research and the optimisation of the biomass combustion process in the 180 kW batch boiler. The studies described have been focused on the reduction of the pollutants emission, which was primarily realised by the modifications of the air feeding system. Results of the experiments and the CFD simulations have been compared and discussed. Both in case of the model as well as the experiment, positive influence of the modifications on the emission have been observed.

  1. Indirect and Mixed Direct-Indirect Heat Integration of Batch Processes Based on Pinch Analysis

    Directory of Open Access Journals (Sweden)

    Daniel Favrat

    2001-09-01

    Full Text Available

    This paper introduces a methodology for the heat integration of industrial batch processes. Based on Pinch Analysis principles, this methodology resorts to intermediate heat storage to prevent adverse effects on the operating flexibility, which are often associated with direct heat exchange only. A systematic procedure, backed with a graphical representation, allows the determination of the minimum number of heat storage units assuming vertical heat transfer and their range of feasible operation as a function of the amount of heat recovery. Understanding the cause and the bottleneck effect of the socalled storage pinch, heuristic rules are proposed to screen major options corresponding to minimum cost solutions. For a given number of heat storage units, these rules could be automated to a large extent, making the procedure suitable for targeting purposes. The operating temperature of the heat storage units can be optimized with ease, while other continuous degrees of freedom are more difficult to address using the proposed methodology. Preliminary guidelines are proposed to extend the methodology to mixed direct-indirect heat integration.

    •  This paper was presented at the ECOS’00 Conference in Enschede, July 5-7, 2000 and revised

  2. Slide Set: Reproducible image analysis and batch processing with ImageJ.

    Science.gov (United States)

    Nanes, Benjamin A

    2015-11-01

    Most imaging studies in the biological sciences rely on analyses that are relatively simple. However, manual repetition of analysis tasks across multiple regions in many images can complicate even the simplest analysis, making record keeping difficult, increasing the potential for error, and limiting reproducibility. While fully automated solutions are necessary for very large data sets, they are sometimes impractical for the small- and medium-sized data sets common in biology. Here we present the Slide Set plugin for ImageJ, which provides a framework for reproducible image analysis and batch processing. Slide Set organizes data into tables, associating image files with regions of interest and other relevant information. Analysis commands are automatically repeated over each image in the data set, and multiple commands can be chained together for more complex analysis tasks. All analysis parameters are saved, ensuring transparency and reproducibility. Slide Set includes a variety of built-in analysis commands and can be easily extended to automate other ImageJ plugins, reducing the manual repetition of image analysis without the set-up effort or programming expertise required for a fully automated solution.

  3. Idaho Chemical Processing Plant safety document ICPP hazardous chemical evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Harwood, B.J.

    1993-01-01

    This report presents the results of a hazardous chemical evaluation performed for the Idaho Chemical Processing Plant (ICPP). ICPP tracks chemicals on a computerized database, Haz Track, that contains roughly 2000 individual chemicals. The database contains information about each chemical, such as its form (solid, liquid, or gas); quantity, either in weight or volume; and its location. The Haz Track database was used as the primary starting point for the chemical evaluation presented in this report. The chemical data and results presented here are not intended to provide limits, but to provide a starting point for nonradiological hazards analysis.

  4. Stochastic processes in chemical physics

    CERN Document Server

    Shuler, K E

    2009-01-01

    The Advances in Chemical Physics series provides the chemical physics and physical chemistry fields with a forum for critical, authoritative evaluations of advances in every area of the discipline. Filled with cutting-edge research reported in a cohesive manner not found elsewhere in the literature, each volume of the Advances in Chemical Physics series serves as the perfect supplement to any advanced graduate class devoted to the study of chemical physics.

  5. Mainstream partial nitritation and anammox in a 200,000 m3/day activated sludge process in Singapore: scale-down by using laboratory fed-batch reactor.

    Science.gov (United States)

    Yeshi, Cao; Hong, Kwok Bee; van Loosdrecht, Mark C M; Daigger, Glen T; Yi, Png Hui; Wah, Yuen Long; Chye, Chua Seng; Ghani, Yahya Abd

    2016-01-01

    A laboratory fed-batch reactor has been used to study under controlled conditions the performance of partial nitritation/anammox for the 200,000 m(3)/day step-feed activated sludge process at the Changi Water Reclamation Plant, Singapore. The similarity of the concentrations of NH(4), NO(2), NO(3), PO(4), suspended chemical oxygen demand (sCOD), pH, and alkalinity (ALK) between the on-site process and laboratory reactor illustrates that the laboratory fed-batch reactor can be used to simulate the site performance. The performance of the reactor fed by primary effluent illustrated the existence of anammox and heterotrophic denitrification and apparent excessive biological phosphorus removal as observed from the site. The performance of the reactor fed by final effluent proved the presence of anammox process on site. Both the laboratory reactor and on-site process showed that higher influent 5-day biochemical oxygen demand/total nitrogen (BOD(5)/TN) (COD/TN) ratio increases the nitrogen removal efficiency of the process.

  6. Fed-batch bioreactor process with recombinant Saccharomyces cerevisiae growing on cheese whey

    Directory of Open Access Journals (Sweden)

    R. Rech

    2006-12-01

    Full Text Available Saccharomyces cerevisiae strain W303 was transformed with two yeast integrative plasmids containing Kluyveromyces lactis LAC4 and LAC12 genes that codify beta-galactosidase and lactose permease respectively. The BLR030 recombinant strain was selected due to its growth and beta-galactosidase production capacity. Different culture media based on deproteinized cheese whey (DCW were tested and the best composition (containing DCW, supplemented with yeast extract 1 %, and peptone 3 % (w/v was chosen for bioreactor experiments. Batch, and fed-batch cultures with linear ascending feeding for 25 (FB25, 35 (FB35, and 50 (FB50 hours, were performed. FB35 and FB50 produced the highest beta-galactosidase specific activities (around 1,800 U/g cells, and also the best productivities (180 U/L.h. Results show the potential use of fed-batch cultures of recombinant S. cerevisiae on industrial applications using supplemented whey as substrate.

  7. Production of laccase by Coriolus versicolor and its application in decolorization of dyestuffs : (Ⅰ) Production of laccase by batch and repeated-batch processes

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The production of laccase by Coriolus versicolor wasstudied. The effect of cultivation conditions on laccase productionby Coriolus versicolor was examined to obtain optimal medium andcultivation conditions. Both batch and repeated-batch processeswere performed for laccase production. In repeated-batchfermentation with self-immobilized mycelia, total of 14 cycles wereperformed with laccase activity in the range between 3.4 and 14.8U/ml.

  8. Process evaluation of an alternating aerobic-anoxic process applied in a sequencing batch reactor for nitrogen removal

    Institute of Scientific and Technical Information of China (English)

    ZENG Wei; PENG Yongzhen; WANG Shuying

    2007-01-01

    In order to improve the nitrogen removal efficiency and save operational cost,the feasibility of the alternating aerobic-anoxic process(AAA process)applied in a sequencing batch reactor(SBR)system for nitrogen removal was investigated.Under sufficient influent alkalinity,the AAA process did not have an advantage over one aerobicanoxic(OAA)cycle on treatment efficiency because microorganisms had an adaptive stage at the alternating aerobic-anoxic transition,which would prolong the total cycling time.On the contrary,the AAA process made the system control more complicated.Under deficient influent alkalinity,when compared to OAA,the AAA process improved treatment efficiency and effluent quality with NH4+-N in the effluent below the detection limit.In the nitrification.the average stoichiometric ratio between alkalinity consumption and ammonia oxidation is calculated to be 7.07 mg CaCO3/mg NH4+-N.In the denitrification,the aver age stoichiometric ratio between alkalinity production and NO3- -N reduction is about 3.57 mg CaCO3/mg NO3- -N.As a result,half of the alkalinity previously consumed during the aerobic nitrification was recovered during the subsequent anoxic denitrification period.That was why the higher treatment efficiency in the AAA process was achieved without the supplement of bicarbonate alkalinity.If the lack of alkalinity in the influent was less than 1/3 of that needed.there is no need for external alkalinity addition and treatment efficiency was the same as that under sufficient influent alkalinity.Eyen if the lack of alkalinity in the influent was more than 1/3 of that needed.the AAA process was an optimal strategy because it reduced the external alkalinity addition and saved on operational cost.

  9. Experiments To Demonstrate Chemical Process Safety Principles.

    Science.gov (United States)

    Dorathy, Brian D.; Mooers, Jamisue A.; Warren, Matthew M.; Mich, Jennifer L.; Murhammer, David W.

    2001-01-01

    Points out the need to educate undergraduate chemical engineering students on chemical process safety and introduces the content of a chemical process safety course offered at the University of Iowa. Presents laboratory experiments demonstrating flammability limits, flash points, electrostatic, runaway reactions, explosions, and relief design.…

  10. Antifoam Degradation Products in Off Gas and Condensate of Sludge Batch 9 Simulant Nitric-Formic Flowsheet Testing for the Defense Waste Processing Facility

    Energy Technology Data Exchange (ETDEWEB)

    Smith, T. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-04-14

    Ten chemical processing cell (CPC) experiments were performed using simulant to evaluate Sludge Batch 9 for sludge-only and coupled processing using the nitric-formic flowsheet in the Defense Waste Processing Facility (DWPF). Sludge Receipt and Adjustment Tank (SRAT) and Slurry Mix Evaporator (SME) cycles were performed on eight of the ten. The other two were SRAT cycles only. Samples of the condensate, sludge, and off gas were taken to monitor the chemistry of the CPC experiments. The Savannah River National Laboratory (SRNL) has previously shown antifoam decomposes to form flammable organic products, (hexamethyldisiloxane (HMDSO), trimethylsilanol (TMS), and propanal), that are present in the vapor phase and condensate of the CPC vessels. To minimize antifoam degradation product formation, a new antifoam addition strategy was implemented at SRNL and DWPF to add antifoam undiluted.

  11. Sliding mode control of dissolved oxygen in an integrated nitrogen removal process in a sequencing batch reactor (SBR).

    Science.gov (United States)

    Muñoz, C; Young, H; Antileo, C; Bornhardt, C

    2009-01-01

    This paper presents a sliding mode controller (SMC) for dissolved oxygen (DO) in an integrated nitrogen removal process carried out in a suspended biomass sequencing batch reactor (SBR). The SMC performance was compared against an auto-tuning PI controller with parameters adjusted at the beginning of the batch cycle. A method for cancelling the slow DO sensor dynamics was implemented by using a first order model of the sensor. Tests in a lab-scale reactor showed that the SMC offers a better disturbance rejection capability than the auto-tuning PI controller, furthermore providing reasonable performance in a wide range of operation. Thus, SMC becomes an effective robust nonlinear tool to the DO control in this process, being also simple from a computational point of view, allowing its implementation in devices such as industrial programmable logic controllers (PLCs).

  12. Modelling and synthesis of pharmaceutical processes: moving from batch to continuous

    DEFF Research Database (Denmark)

    Papadakis, Emmanouil

    understanding of the pharmaceutical process has resulted in major improvements in the field. Process systems engineering (PSE) approaches, which have been successfully applied in the design, analysis and optimization of chemical and petrochemical processes, might be also important for the improvement...... selection are analysed. The objective of the reaction analysis section is to collect reaction data and by using model-based methods to investigate possibilities of reaction improvement by evaluating the reaction conditions, the operating mode, the solvent role, and the reactor design. In the third section...... as a motivating example. The second case study focuses on the application of the developed solvent selection methodology for solvent swap problems. The third case study focused on multiphase reaction systems and improvements through the combination of reaction-separation. Finally, model-based analysis...

  13. Modelling of L-valine Repeated Fed-batch Fermentation Process Taking into Account the Dissolved Oxygen Tension

    Directory of Open Access Journals (Sweden)

    Tzanko Georgiev

    2009-03-01

    Full Text Available This article deals with synthesis of dynamic unstructured model of variable volume fed-batch fermentation process with intensive droppings for L-valine production. The presented approach of the investigation includes the following main procedures: description of the process by generalized stoichiometric equations; preliminary data processing and calculation of specific rates for main kinetic variables; identification of the specific rates takes into account the dissolved oxygen tension; establishment and optimisation of dynamic model of the process; simulation researches. MATLAB is used as a research environment.

  14. Analysis, synthesis and design of chemical processes

    Energy Technology Data Exchange (ETDEWEB)

    Turton, R. [West Virginia Univ., Morgantown, WV (United States); Bailie, R.C.; Whiting, W.B.

    1998-12-31

    The book illustrates key concepts through a running example from the real world: the manufacture of benzene; covers design, economic considerations, troubleshooting and health/environmental safety; and includes exclusive software for estimating chemical manufacturing equipment capital costs. This book will help chemical engineers optimize the efficiency of production processes, by providing both a philosophical framework and detailed information about chemical process design. Design is the focal point of the chemical engineering practice. This book helps engineers and senior-level students hone their design skills through process design rather than simply plant design. It introduces all the basics of process simulation. Learn how to size equipment, optimize flowsheets, evaluate the economics of projects, and plan the operation of processes. Learn how to use Process Flow Diagrams; choose the operating conditions for a process; and evaluate the performance of existing processes and equipment. Finally, understand how chemical process design impacts health, safety, the environment and the community.

  15. Operational conditions for successful partial nitrification in a sequencing batch reactor (SBR) based on process kinetics.

    Science.gov (United States)

    Liu, Xiaoguang; Kim, Mingu; Nakhla, George

    2017-03-01

    The objective of this study is to analyze the factors affecting the performance of partial nitrification in a sequencing batch reactor (SBR) using kinetic models. During the 4-month operation, dissolved oxygen (DO) and influent ammonia concentration were selected as operating variables to evaluate nitrite accumulation. Stable partial nitrification was observed with two conditions, influent ammonia concentration of 190 mg N/L and a DO of 0.6-3.0 mg/L as well as influent ammonia concentration of 100 mg N/L and a DO of 0.15-2.0 mg/L with intermittent aeration. At a DO of 0.6-3.0 mg O2/L and influent ammonia concentration of 90 mg N/L, nitrite-oxidizing bacteria growth was not suppressed. Kinetic parameters were determined or estimated with batch tests and model simulation. The kinetic model predicted the SBR performance well.

  16. On time discretizations for the simulation of the batch settling-compression process in one dimension.

    Science.gov (United States)

    Bürger, Raimund; Diehl, Stefan; Mejías, Camilo

    2016-01-01

    The main purpose of the recently introduced Bürger-Diehl simulation model for secondary settling tanks was to resolve spatial discretization problems when both hindered settling and the phenomena of compression and dispersion are included. Straightforward time integration unfortunately means long computational times. The next step in the development is to introduce and investigate time-integration methods for more efficient simulations, but where other aspects such as implementation complexity and robustness are equally considered. This is done for batch settling simulations. The key findings are partly a new time-discretization method and partly its comparison with other specially tailored and standard methods. Several advantages and disadvantages for each method are given. One conclusion is that the new linearly implicit method is easier to implement than another one (semi-implicit method), but less efficient based on two types of batch sedimentation tests.

  17. Methane production improvement by modulation of solid phase immersion in dry batch anaerobic digestion process: Dynamic of methanogen populations.

    Science.gov (United States)

    André, L; Ndiaye, M; Pernier, M; Lespinard, O; Pauss, A; Lamy, E; Ribeiro, T

    2016-05-01

    Several 60L dry batch anaerobic digestion (AD) reactors were implemented with or without liquid reserve on cattle manure. The immersed part modulation of cattle manure increased the methane flow of about 13%. The quantitative real time PCR and the optimized DNA extraction were implemented and validated to characterize and quantify the methanogen dynamic in dry batch AD process. Final quantities of methanogens converged toward the same level in several inocula at the end of AD. Methanogen dynamic was shown by dominance of Methanosarcinaceae for acetotrophic methanogens and Methanobacteriales for the hydrogenotrophic methanogens. Overall, methanogens populations were stabilized in liquid phase, except Methanosaetaceae. Solid phase was colonized by Methanomicrobiales and Methanosarcinaceae populations giving a support to biofilm development. The methane increase could be explained by a raise of Methanosarcinaceae population in presence of a total contact between solid and liquid phases. Methanosarcinaceae was a bio-indicator of the methane production.

  18. VERIFICATION OF SMOM AND QMOM POPULATION BALANCE MODELING IN CFD CODE USING ANALYTICAL SOLUTIONS FOR BATCH PARTICULATE PROCESSES

    Institute of Scientific and Technical Information of China (English)

    Bin Wan; Terry A.Ring

    2006-01-01

    For many processes of industrial significance, due to the strong coupling between particle interactions and fluid dynamics, the population balance must be solved as part of a computational fluid dynamics (CFD) simulation. In this work, a CFD based population balance model is tested using a batch crystallization reactor. In this CFD model, the population balance is solved by the standard method of moments (SMOM) and the quadrature method of moments (QMOM). The results of these simulations are compared to analytical solutions for the population balance in a batch tank where 1) nucleation, 2) growth, 3) aggregation, and 4) breakage are taking place separately. The results of these comparisons show that the first 6 moments of the population balance are accurately predicted for nucleation, growth, aggregation and breakage at all times.

  19. Isomaltulose production using free cells: optimisation of a culture medium containing agricultural wastes and conversion in repeated-batch processes.

    Science.gov (United States)

    Kawaguti, Haroldo Y; Buzzato, Michele F; Sato, Hélia H

    2007-04-01

    The enzyme glucosyltransferase is an industrially important enzyme since it produces non-cariogenic isomaltulose (6-O-alpha-D-glucopyronosyl-1-6-D-fructofuranose) from sucrose by intramolecular transglucosylation. The experimental designs and response surface methodology (RSM) were applied for the optimisation of the nutrient concentrations in the culture medium for the production of glucosyltransferase by Erwinia sp. D12 in shaken flasks at 200 rpm and 30 degrees C. A statistical analysis of the results showed that, in the range studied, the factors had a significant effect (P free Erwinia sp. D12 cells in a batch process using an orbital shaker. The influence of the parameters sucrose concentration, temperature, pH, and cell concentration on the conversion of sucrose into isomaltulose was studied. The free cells showed a high conversion rate of sucrose into isomaltulose using batch fermentation, obtaining an isomaltulose yield of 72.11% from sucrose solution 35% at 35 degrees C.

  20. Safety and reliability analysis in a polyvinyl chloride batch process using dynamic simulator-case study: Loss of containment incident.

    Science.gov (United States)

    Rizal, Datu; Tani, Shinichi; Nishiyama, Kimitoshi; Suzuki, Kazuhiko

    2006-10-11

    In this paper, a novel methodology in batch plant safety and reliability analysis is proposed using a dynamic simulator. A batch process involving several safety objects (e.g. sensors, controller, valves, etc.) is activated during the operational stage. The performance of the safety objects is evaluated by the dynamic simulation and a fault propagation model is generated. By using the fault propagation model, an improved fault tree analysis (FTA) method using switching signal mode (SSM) is developed for estimating the probability of failures. The timely dependent failures can be considered as unavailability of safety objects that can cause the accidents in a plant. Finally, the rank of safety object is formulated as performance index (PI) and can be estimated using the importance measures. PI shows the prioritization of safety objects that should be investigated for safety improvement program in the plants. The output of this method can be used for optimal policy in safety object improvement and maintenance. The dynamic simulator was constructed using Visual Modeler (VM, the plant simulator, developed by Omega Simulation Corp., Japan). A case study is focused on the loss of containment (LOC) incident at polyvinyl chloride (PVC) batch process which is consumed the hazardous material, vinyl chloride monomer (VCM).

  1. Differential Expression Of Small Rnas Under Chemical Stress And Fed-batch Fermentation In Escherichia Coli

    DEFF Research Database (Denmark)

    Rau, Martin Holm; Bojanovic, Klara; Nielsen, Alex Toftgaard;

    2015-01-01

    Introduction: Bacterial small RNAs (sRNAs) are often expressed in response to changing environmental conditions and function to modulate gene expression. Although chemical stress is routinely encountered in microbial processing applications, the cellular response and the involvement of sRNAs in t...

  2. Chemical Processing Department monthly report, April 1962

    Energy Technology Data Exchange (ETDEWEB)

    1962-05-21

    This report, from the Chemical Processing Department at HAPO, for April 1962 discusses the following: Production operation; Purex and Redox operation; finished products operation; maintenance; financial operations; facilities engineering; research; employee relations; special separation processing; and auxiliaries operation.

  3. BEHAVIOR OF MERCURY DURING DWPF CHEMICAL PROCESS CELL PROCESSING

    Energy Technology Data Exchange (ETDEWEB)

    Zamecnik, J.; Koopman, D.

    2012-04-09

    The Defense Waste Processing Facility has experienced significant issues with the stripping and recovery of mercury in the Chemical Processing Cell (CPC). The stripping rate has been inconsistent, often resulting in extended processing times to remove mercury to the required endpoint concentration. The recovery of mercury in the Mercury Water Wash Tank has never been high, and has decreased significantly since the Mercury Water Wash Tank was replaced after the seventh batch of Sludge Batch 5. Since this time, essentially no recovery of mercury has been seen. Pertinent literature was reviewed, previous lab-scale data on mercury stripping and recovery was examined, and new lab-scale CPC Sludge Receipt and Adjustment Tank (SRAT) runs were conducted. For previous lab-scale data, many of the runs with sufficient mercury recovery data were examined to determine what factors affect the stripping and recovery of mercury and to improve closure of the mercury material balance. Ten new lab-scale SRAT runs (HG runs) were performed to examine the effects of acid stoichiometry, sludge solids concentration, antifoam concentration, form of mercury added to simulant, presence of a SRAT heel, operation of the SRAT condenser at higher than prototypic temperature, varying noble metals from none to very high concentrations, and higher agitation rate. Data from simulant runs from SB6, SB7a, glycolic/formic, and the HG tests showed that a significant amount of Hg metal was found on the vessel bottom at the end of tests. Material balance closure improved from 12-71% to 48-93% when this segregated Hg was considered. The amount of Hg segregated as elemental Hg on the vessel bottom was 4-77% of the amount added. The highest recovery of mercury in the offgas system generally correlated with the highest retention of Hg in the slurry. Low retention in the slurry (high segregation on the vessel bottom) resulted in low recovery in the offgas system. High agitation rates appear to result in lower

  4. Continuous-Flow Processes in Heterogeneously Catalyzed Transformations of Biomass Derivatives into Fuels and Chemicals

    Directory of Open Access Journals (Sweden)

    Antonio A. Romero

    2012-07-01

    Full Text Available Continuous flow chemical processes offer several advantages as compared to batch chemistries. These are particularly relevant in the case of heterogeneously catalyzed transformations of biomass-derived platform molecules into valuable chemicals and fuels. This work is aimed to provide an overview of key continuous flow processes developed to date dealing with a series of transformations of platform chemicals including alcohols, furanics, organic acids and polyols using a wide range of heterogeneous catalysts based on supported metals, solid acids and bifunctional (metal + acidic materials.

  5. A fully defined, fed-batch, recombinant NS0 culture process for monoclonal antibody production.

    Science.gov (United States)

    Hermes, Paul A; Castro, Chris D

    2010-01-01

    To manufacture a glycoprotein, mammalian cells expressing the desired protein are often grown in fed-batch mode. Feeding an undefined, nonanimal hydrolysate helps the cells receive sufficient nutrition, but makes systems difficult to optimize. Even different lots of the same hydrolysate may have significant variability; furthermore, individual components may actually be detrimental to the cells. Switching to fully defined feeds could eliminate these issues. For monoclonal antibody (mAb) production by fed-batch NS0 cells, this article describes the replacement of a hydrolysate-based feed with a fully defined, animal-component-free feed system. The defined feed initially had 67 components, but additional experiments allowed a reduction to 25 components. The mAb titer is approximately 20% higher than in the undefined system, and the feed volume is circa 20% lower. The two systems generated antibodies with similar glycosylation profiles. Other benefits of the defined feed system include lower raw material costs, the ability to optimize key nutrient concentrations, greater confidence in raw material quality, and the elimination of potential, hydrolysate-associated endotoxin issues.

  6. 法夫酵母产虾青素的反复分批及反复分批补料发酵%Repeated batch and fed-batch process for astaxanthin production by Phaffia rhodozyma

    Institute of Scientific and Technical Information of China (English)

    肖安风; 倪辉; 李利君; 蔡慧农

    2011-01-01

    A comparative study of batch and repeated batch process was carried out for astaxanthin fermentation of Phaffia rhodozyma to develop a more economical method for astaxanthin industrial production. In shaking flask fermentation, the change of biomass and astaxanthin production was studied to compare the five-day cycle with four-day cycle of repeated batch culture of P. thodozyma. Astaxanthin production increased at first and then decreased subsequently in seven cycles, yet the yield of astaxanthin in the next six cycles remains higher than that of the first cycle. Comparing the average production of astaxanthin in the seven cycles, four-day cycle performed even better than five-day cycle. Subsequently, a repeated fed-batch process was used in a 5-1 bioreactor. The experimental data showed that biomass and astaxanthin production of the second batch could reach the level of the first batch, no matter that the carbon source was glucose or hydrolysis sugar of starch. This result showed that this strain had good stability, and thus repeated batch and fed-batch process could be applied in astaxanthin fermentation for economical purpose.%以生物量和虾青素产量为指标,考察法夫酵母多批次半连续培养产虾青素的稳定性.实验结果显示,在摇瓶上分别以4 d和5 d为周期反复分批培养法夫酵母,虾青素产量呈现先增加再下降的趋势,但第2代至第7代虾青素产量仍高于第 1代,并且4 d为周期的虾青素平均产量略高于5 d的.在5 L罐法夫酵母进行反复分批补料发酵中,不管是补加30%的葡萄糖还是补加30%的淀粉水解糖,第2个批次发酵的生物量和虾青素产量均达到第1个批次的水平,表明菌种稳定性较好.

  7. Markov Chains and Chemical Processes

    Science.gov (United States)

    Miller, P. J.

    1972-01-01

    Views as important the relating of abstract ideas of modern mathematics now being taught in the schools to situations encountered in the sciences. Describes use of matrices and Markov chains to study first-order processes. (Author/DF)

  8. Fingerprint detection and process prediction by multivariate analysis of fed-batch monoclonal antibody cell culture data.

    Science.gov (United States)

    Sokolov, Michael; Soos, Miroslav; Neunstoecklin, Benjamin; Morbidelli, Massimo; Butté, Alessandro; Leardi, Riccardo; Solacroup, Thomas; Stettler, Matthieu; Broly, Hervé

    2015-01-01

    This work presents a sequential data analysis path, which was successfully applied to identify important patterns (fingerprints) in mammalian cell culture process data regarding process variables, time evolution and process response. The data set incorporates 116 fed-batch cultivation experiments for the production of a Fc-Fusion protein. Having precharacterized the evolutions of the investigated variables and manipulated parameters with univariate analysis, principal component analysis (PCA) and partial least squares regression (PLSR) are used for further investigation. The first major objective is to capture and understand the interaction structure and dynamic behavior of the process variables and the titer (process response) using different models. The second major objective is to evaluate those models regarding their capability to characterize and predict the titer production. Moreover, the effects of data unfolding, imputation of missing data, phase separation, and variable transformation on the performance of the models are evaluated.

  9. The role of chemical engineering in pharmaceutical chemical process development.

    Science.gov (United States)

    Landau, R N; Blacklock, T J; Girgis, M J; Tedesco, A

    1998-11-01

    The task of chemical process development in the pharmaceutical industry has grown into a multidisciplinary endeavor requiring years to complete. Increased competition in the pharmaceutical Additionally, the ever-tightening regulatory environment further compromises the business objective (ultimately, profits). This has required careful analysis of the activities within development. This work discusses the results of this analysis, which shows how a balance between minimal resource utilization and phased development achievements can be reached. The cycle of development, from inception to completion, is examined. Special emphasis is placed upon the role of chemical engineering and its appropriate deployment. Simple examples of the synergies that are possible between chemistry and chemical engineering are also given.

  10. Chromium (III) recovery from waste acid solution by ion exchange processing using Amberlite IR-120 resin: batch and continuous ion exchange modelling

    OpenAIRE

    Alguacil,Francisco José; Alonso Gámez, Manuel; Lozano, Kuis Javier

    2004-01-01

    The use of ion exchange technology was studied to remove chromium (III) from acidic waste solution by Amberlite IR-120 resin. Batch and column experimental tests were conducted to provide data for theoretical models and verify the system performance of the adsorption process. Results of batch equilibrium tests indicated that Langmuir isotherm describes well the adsorption process, whereas experimental data also provide evidence that, under the present experimental conditions, chro...

  11. Spatial Data Batch Processing using Python%基于Python的空间数据批量处理方法

    Institute of Scientific and Technical Information of China (English)

    彭海波; 向洪普

    2011-01-01

    结合工作实践,在分析Python语言特点的基础上,介绍其在空间数据批量处理方面的应用。编制的程序实例可供相关人员参考。%Combining with working practice,the paper introduces application of python in spatial data batch processing based on analyzing the characteristics of Python.The programming examples can be referred by related professionals.

  12. A Genetic Algorithm for Feeding Trajectory Optimisation of Fed-batch Fermentation Processes

    Directory of Open Access Journals (Sweden)

    Stoyan Tzonkov

    2009-03-01

    Full Text Available In this work a genetic algorithm is proposed with the purpose of the feeding trajectory optimization during a fed-batch fermentation of E. coli. The feed rate profiles are evaluated based on a number of objective functions. Optimization results obtained for different feeding trajectories demonstrate that the genetic algorithm works well and shows good computational performance. Developed optimal feed profiles meet the defined criteria. The ration of the substrate concentration and the difference between actual cell concentration and theoretical maximum cell concentration is defined as the most appropriate objective function. In this case the final cell concentration of 43 g·l-1 and final product concentration of 125 g·l-1 are achieved and there is not significant excess of substrate.

  13. Biosorption of heavy metals in a photo-rotating biological contactor--a batch process study.

    Science.gov (United States)

    Orandi, Sanaz; Lewis, David M

    2013-06-01

    Metal removal potential of indigenous mining microorganisms from acid mine drainage (AMD) has been well recognised in situ at mine sites. However, their removal capacity requires to be investigated for AMD treatment. In the reported study, the capacity of an indigenous AMD microbial consortium dominated with Klebsormidium sp., immobilised in a photo-rotating biological contactor (PRBC), was investigated for removing various elements from a multi-ion synthetic AMD. The synthetic AMD was composed of major (Cu, Mn, Mg, Zn, Ca, Na, Ni) and trace elements (Fe, Al, Cr, Co, Se, Ag, Mo) at initial concentrations of 2 to 100 mg/L and 0.005 to 1 mg/L, respectively. The PRBC was operated for two 7-day batch periods under pH conditions of 3 and 5. The maximum removal was observed after 3 and 6 days at pH 3 and 5, respectively. Daily water analysis data demonstrated the ability of the algal-microbial biofilm to remove an overall average of 25-40 % of the major elements at pH 3 in the order of Na > Cu > Ca > Mg > Mn > Ni > Zn, whereas a higher removal (35-50 %) was observed at pH 5 in the order of Cu > Mn > Mg > Ca > Ni > Zn > Na. The removal efficiency of the system for trace elements varied extensively between 3 and 80 % at the both pH conditions. The batch data results demonstrated the ability for indigenous AMD algal-microbial biofilm for removing a variety of elements from AMD in a PRBC. The work presents the potential for further development and scale-up to use PBRC inoculated with AMD microorganisms at mine sites for first or secondary AMD treatment.

  14. The Misselhorn Cycle: Batch-Evaporation Process for Efficient Low-Temperature Waste Heat Recovery

    Directory of Open Access Journals (Sweden)

    Moritz Gleinser

    2016-05-01

    Full Text Available The concept of the Misselhorn cycle is introduced as a power cycle that aims for efficient waste heat recovery of temperature sources below 100 °C. The basic idea shows advantages over a standard Organic Rankine Cycle (ORC in overall efficiency and utilization of the heat source. The main characteristic of this cycle is the use of at least three parallel batch evaporators instead of continuous heat exchangers. The operational phases of the evaporators are shifted so that there is always one vaporizer in discharge mode. A transient MATLAB® model (The MathWorks: Natick, MA, USA is used to simulate the achievable performance of the Misselhorn cycle. The calculations of the thermodynamic states of the system are based on the heat flux, the equations for energy conservation and the equations of state found in the NIST Standard Reference Database 23 (Reference Fluid Thermodynamic and Transport Properties - REFPROP, National Institute of Standards and Technology: Gaithersburg, MD, USA. In the isochoric batch evaporation, the pressure and the corresponding boiling temperature rise over time. With a gradually increasing boiling temperature, no pinch point limitation occurs. Furthermore, the heat source medium is passed through the evaporators in serial order to obtain a quasi-counter flow setup. It could be shown that these features offer the possibility to gain both high thermal efficiencies and an enhanced utilization of the heat source at the same time. A basic model with a fixed estimated heat transfer coefficient promises a possible system exergy efficiency of 44.4%, which is an increase of over 60% compared to a basic ORC with a system exergy efficiency of only 26.8%.

  15. Chemical sensing in process analysis.

    Science.gov (United States)

    Hirschfeld, T; Callis, J B; Kowalski, B R

    1984-10-19

    Improvements in process control, which determine production efficiency and product quality, are critically dependent upon on-line process analysis. The technology of the required instrumentation will be substantially expanded by advances in sensing devices. In the future, the hardware will consist of sensor arrays and miniaturized instruments fabricated by microlithography and silicon micromachining. Chemometrics will be extensively used in software to provide error detection, selfcalibration, and correction as well as multivariate data analysis for the determination of anticipated and unanticipated species. A number of examples of monolithically fabricated sensors now exist and more will be forthcoming as the new paradigms and new tools are widely adopted. A trend toward not only on-line but even in-product sensors is becoming discernible.

  16. Versatile modeling and optimization of fed batch processes for the production of secreted heterologous proteins with Pichia pastoris

    Directory of Open Access Journals (Sweden)

    Gasser Brigitte

    2006-12-01

    Full Text Available Abstract Background Secretion of heterologous proteins depends both on biomass concentration and on the specific product secretion rate, which in turn is not constant at varying specific growth rates. As fed batch processes usually do not maintain a steady state throughout the feed phase, it is not trivial to model and optimize such a process by mathematical means. Results We have developed a model for product accumulation in fed batch based on iterative calculation in Microsoft Excel spreadsheets, and used the Solver software to optimize the time course of the media feed in order to maximize the volumetric productivity. The optimum feed phase consisted of an exponential feed at maximum specific growth rate, followed by a phase with linearly increasing feed rate and consequently steadily decreasing specific growth rate. The latter phase could be modeled also by exact mathematical treatment by the calculus of variations, yielding the explicit shape of the growth function, however, with certain indeterminate parameters. To evaluate the latter, one needs a numerical optimum search algorithm. The explicit shape of the growth function provides additional evidence that the Excel model results in correct data. Experimental evaluation in two independent fed batch cultures resulted in a good correlation to the optimized model data, and a 2.2 fold improvement of the volumetric productivity. Conclusion The advantages of the procedure we describe here are the ease of use and the flexibility, applying software familiar to every scientist and engineer, and rapid calculation which makes predictions extremely easy, so that many options can be tested in silico quickly. Additional options like further biological and technological constraints or different functions for specific productivity and biomass yield can easily be integrated.

  17. Chemical Processing Division monthly report, September 1966

    Energy Technology Data Exchange (ETDEWEB)

    Warren, J.H.

    1966-10-21

    This report, from the Chemical Processing Department at HAPO for September 1966, discusses the following: Production operation; Purex and Redox operation; Finished products operation; maintenance; Financial operations; facilities engineering; research; and employee-relations, and waste management.

  18. Chemical Processing Department monthly report, February 1965

    Energy Technology Data Exchange (ETDEWEB)

    Warren, J.H.

    1965-03-22

    This report, from the Chemical Processing Department at HAPO, discusses the following: production operation; purex and redox operation; finished products operation; maintenance; financial operations; facilities engineering; research; and employee relations.

  19. Chemical Processing Department monthly report, October 1963

    Energy Technology Data Exchange (ETDEWEB)

    Young, J. F.; Johnson, W. E.; Reinker, P. H.; Warren, J. H.; McCullugh, R. W.; Harmon, M. K.; Gartin, W. J.; LaFollette, T. G.; Shaw, H. P.; Frank, W. S.; Grim, K. G.; Warren, J. H.

    1963-11-21

    This report, for October 1963 from the Chemical Processing Department at HAPO, discusses the following: Production operation; Purex and Redox operation; Finished products operation; maintenance; Financial operations; facilities engineering; research; employee relations; weapons manufacturing operation; and safety and security.

  20. Chemical Processing Department monthly report, June 1958

    Energy Technology Data Exchange (ETDEWEB)

    1958-07-22

    This report for June 1958, from the Chemical Processing Department at HAPO, discusses the following: Production operation; Purex and Redox operation; Finished products operation; maintenance; Financial operations; facilities engineering; research; and employee relations.

  1. Chemical Processing Department monthly report, August 1965

    Energy Technology Data Exchange (ETDEWEB)

    1965-09-21

    This report, from the Chemical Processing Department at HAPO, August 1965, discusses the following: Production Operation; Purex and Redox Operation; Finished Products Operation; Maintenance; Financial Operations; facilities engineering; research; and employee Relations.

  2. Chemical Processing Division monthly report, April 1966

    Energy Technology Data Exchange (ETDEWEB)

    Reed, P.E.

    1966-05-20

    This report, from the Chemical Processing Department at HAPO for April 1966, discusses the following: Production operation; Purex and Redox operation; Finished products operation; maintenance; Financial operations; facilities engineering; research; employee relations; and waste management.

  3. Molecular Thermodynamics for Chemical Process Design

    Science.gov (United States)

    Prausnitz, J. M.

    1976-01-01

    Discusses that aspect of thermodynamics which is particularly important in chemical process design: the calculation of the equilibrium properties of fluid mixtures, especially as required in phase-separation operations. (MLH)

  4. Chemical Processing Division monthly report, February 1966

    Energy Technology Data Exchange (ETDEWEB)

    Reed, P.E.

    1966-03-21

    This report, from the Chemical Processing Department at HAPO for February 1966, discusses the following: Production operation; Purex and Redox operation; Finished products operation; maintenance; Financial operations; facilities engineering; research; and employee relations.

  5. Chemical Processing Department monthly report, December 1964

    Energy Technology Data Exchange (ETDEWEB)

    1965-01-21

    This report for December 1964, from the Chemical Processing Department at HAPO, discusses the following: Production operation; Purex and Redox operation; Finished products operation; maintenance; Financial operations; facilities engineering; research; employee relations; and weapons manufacturing operation.

  6. Supporting chemical process design under uncertainty

    OpenAIRE

    Wechsung,A.; Oldenburg, J; J. Yu; Polt,A.

    2010-01-01

    A major challenge in chemical process design is to make design decisions based on partly incomplete or imperfect design input data. Still, process engineers are expected to design safe, dependable and cost-efficient processes under these conditions. The complexity of typical process models limits intuitive engineering estimates to judge the impact of uncertain parameters on the proposed design. In this work, an approach to quantify the effect of uncertainty on a process design in order to enh...

  7. Recipe Development Process Re-Design with ANSI/ISA-88 Batch Control Standard in the Pharmaceutical Industry

    Directory of Open Access Journals (Sweden)

    Margherita De Minicis

    2014-11-01

    which must be appropriately shared among local laboratories and plants. To this extent, the ANSI/ISA-88 batch manufacturing standard, rising in the context of process control and automation, is rapidly becoming widely used in pharmaceutical companies. This paper presents a step-by-step approach to assessing the compliance to the ANSI/ISA-88 standard along with a BPM-oriented methodology applicable to the re-design of any generic recipe development process. Redesigning a recipe development process is a complex activity and can mask several pitfalls and criticalities. Thus, along with the methodology, some general evidence and suggestions are provided based on the experience of a project carried out in a large multinational pharmaceutical company.

  8. Modeling heterogeneous chemical processes on aerosol surface

    Institute of Scientific and Technical Information of China (English)

    Junjun Deng; Tijian Wang; Li Liu; Fei Jiang

    2010-01-01

    To explore the possible impact of heterogeneous chemical processes on atmospheric trace components,a coupled box model including gas-phase chemical processes,aerosol thermodynamic equilibrium processes,and heterogeneous chemical processes on the surface of dust,black carbon(BC)and sea salt is set up to simulate the effects of heterogeneous chemistry on the aerosol surface,and analyze the primary factors affecting the heterogeneous processes.Results indicate that heterogeneous chemical processes on the aerosol surface in the atmosphere will affect the concentrations of trace gases such as H2O2,HO2,O3,NO2,NO3,HNO3 and SO2,and aerosols such as SO42-,NO3-and NH4+.Sensitivity tests suggest that the magnitude of the impact of heterogeneous processes strongly depends on aerosol concentration and the surface uptake coefficients used in the box model.However,the impact of temperature on heterogeneous chemical processes is considerably less.The"renoxification"of HNO3 will affect the components of the troposphere such as nitrogen oxide and ozone.

  9. Batch process. Batch plant scheduling using an intelligent system developing tool (G2); Interijento system kaihatsu tsuru ( G2 ) wo mochiita bacchi puranto sukejuringu

    Energy Technology Data Exchange (ETDEWEB)

    Fukuoka, H. [Itochu Technology Science Co. Ltd. (Japan)

    1997-09-05

    G2 is used in many industrial fields as a tool capable of forming in a comparatively short period of time various kinds of high-degree intelligent system including a scheduling system. This paper introduces G2, and then describes a batch scheduling system. The software techniques provided by G2 include the techniques concerning a real time system, an expert system, a graphic user interface, and object-oriented security network. G2 has a striking feature that it is a developing tool adapted to enable these software techniques to be utilized in a united environment. A program developed by G2 has a feature that it can be operated as it is without changing the source program at all even when the program is used in a machine of another OS. The paper introduces a beer production scheduling system as an actual example. 3 figs.

  10. Chemical Processing Department monthly report, May 1957

    Energy Technology Data Exchange (ETDEWEB)

    1957-06-21

    The May, 1957 monthly report for the Chemical Processing Department of the Hanford Atomic Products Operation includes information regarding research and engineering efforts with respect to the Purex and Redox process technology. Also discussed is the production operation, finished product operation, power and general maintenance, financial operation, engineering and research operations, and employee operation.(MB)

  11. Chemical Processing Department monthly report, September 1957

    Energy Technology Data Exchange (ETDEWEB)

    1957-10-22

    The September, 1957 monthly report for the Chemical Processing Department of the Hanford Atomic Products Operation includes information regarding research and engineering efforts with respect to the Purex and Redox process technology. Also discussed is the production operation, finished product operation, power and general maintenance, financial operation, engineering and research operations, and employee operation.

  12. Chemical Processing Department monthly report, November 1956

    Energy Technology Data Exchange (ETDEWEB)

    1956-12-21

    The November 1956 monthly report for the Chemical Processing Department of Hanford Atomic Products Operation includes information regarding research and engineering efforts with respect to the Purex and Redox process technology. Also discussed was the production operation, finished product operation, power and general maintenance, financial operation, engineering and research operations, and employee operations. (MB)

  13. Chemical Processing Department monthly report, September 1956

    Energy Technology Data Exchange (ETDEWEB)

    1956-10-18

    The September, 1956 monthly report for the Chemical Processing Department of Hanford Atomic Products Operation includes information regarding research and engineering efforts with respect to the Purex and Redox process technology. Also discussed is the production operation, finished products operation, power and general maintenance, financial operation, engineering and research operations, and employee operations. (MB)

  14. Removal of arsenic(III) and arsenic(V) on chemically modified low-cost adsorbent: batch and column operations

    Science.gov (United States)

    Roy, Palas; Mondal, Naba Kumar; Bhattacharya, Shreya; Das, Biswajit; Das, Kousik

    2013-03-01

    Batch and column operations were performed utilizing thioglycolated sugarcane carbon (TSCC), a low-cost adsorbent, to remove As(III) and As(V) from aqueous systems. Under optimized batch conditions, the TSCC could remove up to 92.7 and 91.4 % for As(III) and As(V), respectively. An artificial neural network model showed the validity of TSCC as a preferable adsorbent for arsenic [As(III) and As(V)] removal in batch studies. In column operations, removal efficiency increases with increase in influent arsenic concentration and adsorbent dose and decreases with increase in flow rate. At an adsorbent dose of 6.0 g, flow rate 3.0 mL min-1, and initial arsenic concentration 1,500 μg L-1, the arsenic uptake capacity of TSCC for As(III) and As(V) was found to be 85.01 and 83.82 μg g-1, respectively. The Thomas model was used to analyze the column experimental data. Results from the column operations indicated that the adsorption behavior of arsenic [As(III) and As(V)] fits exceptionally well with the Thomas model with high correlation coefficient and very low standard error. Examinations of scanning electron microscopy and FTIR spectroscopy reveal that high arsenic adsorption favors surface complexation on the adsorbent surface.

  15. 间歇生产过程鲁棒统计监控及其应用%A Robust Statistical Batch Process Monitoring Framework and Its Application

    Institute of Scientific and Technical Information of China (English)

    谢磊; 张建明; 王树青

    2004-01-01

    In order to reduce the variations of the product quality in batch processes, multivariate statistical process control methods according to multi-way principal component analysis (MPCA) or multi-way projection to latent structure (MPLS) were proposed for on-line batch process monitoring. However, they are based on the decomposition of relative covariance matrix and strongly affected by outlying observations. In this paper, in view of an efficient projection pursuit algorithm, a robust statistical batch process monitoring (RSBPM) framework,which is resistant to outliers, is proposed to reduce the high demand for modeling data. The construction of robust normal operating condition model and robust control limits are discussed in detail. It is evaluated on monitoring an industrial streptomycin fermentation process and compared with the conventional MPCA. The results show that the RSBPM framework is resistant to possible outliers and the robustness is confirmed.

  16. Process safety management for highly hazardous chemicals

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-02-01

    Purpose of this document is to assist US DOE contractors who work with threshold quantities of highly hazardous chemicals (HHCs), flammable liquids or gases, or explosives in successfully implementing the requirements of OSHA Rule for Process Safety Management of Highly Hazardous Chemicals (29 CFR 1910.119). Purpose of this rule is to prevent releases of HHCs that have the potential to cause catastrophic fires, explosions, or toxic exposures.

  17. Chemicals Industry New Process Chemistry Roadmap

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2000-08-01

    The Materials Technology I workshop was held in November 1998 to address future research needs for materials technology that will support the chemical industry. Areas covered included disassembly, recovery, reuse and renewable technology; new materials; and materials measurement and characterization. The Materials Technology II workshop was held in September 1999 and covered additives, modeling and prediction and an additional segment on new materials. Materials Technology Institute (MTI) for the Chemical Process Industries, Inc. and Air Products & Chemicals lead the workshops. The Materials Technology Roadmap presents the results from both workshops.

  18. Application of Continuous-Time Batch Markovian Arrival Processes and Particle Tracking Model to Probabilistic Sediment Transport Modeling

    Science.gov (United States)

    Tsai, Christina; Hung, Serena

    2016-04-01

    To more precisely describe particle movement in surface water, both the random particle arrival process at the receiving water and the stochastic particle movement in the receiving water should be carefully considered in sediment transport modeling. In this study, a stochastic framework is developed for a probabilistic description of discrete particle transport through a probability density function of sediment concentrations and transport rates. In order to more realistically describe the particle arrivals into receiving waters at random times and with a probabilistic particle number in each arrival, the continuous-time batch Markovian arrival process is introduced. The particle tracking model (PTM) composed of physically based stochastic differential equations (SDEs) for particle trajectory is then used to depict the random movement of particles in the receiving water. Particle deposition and entrainment processes are considered in the model. It is expected that the particle concentrations in the receiving water and particle transport rates can be mathematically expressed as a stochastic process. Compared with deterministic modeling, the proposed approach has the advantage of capturing any randomly selected scenarios (or realizations) of flow and sediment properties. Availability of a more sophisticated stochastic process for random particle arrival processes can assist in quantifying the probabilistic characteristics of sediment transport rates and concentrations. In addition, for a given turbidity threshold, the risk of exceeding a pre-established water quality standard can be quantified as needed.

  19. Batch processing of overlapping molecular spectra as a tool for spatio-temporal diagnostics of power modulated microwave plasma jet

    Science.gov (United States)

    Voráč, Jan; Synek, Petr; Potočňáková, Lucia; Hnilica, Jaroslav; Kudrle, Vít

    2017-02-01

    Power modulated microwave plasma jet operating in argon at atmospheric pressure was studied by spatio-temporally resolved optical emission spectroscopy (OES) in order to clarify the influence of modulation on plasma parameters. OES was carried out in OH, NH, N2 and {{{N}}}2+ spectral regions using a spectrometer with intensified CCD detector synchronised with 101–103 Hz sine modulating signal. A special software, able to fit even the overlapping spectra, was developed to batch process the massive datasets produced by this spatio-temporal study. Results show that studied species with the exception of {{{N}}}2+ have balanced rotational and vibrational temperatures across the modulation frequencies. Significant influence of modulation can be clearly observed on temperature spatial gradients. Whereas for low modulation frequencies where the temperatures reach sharp maxima upon discharge tip, the high frequency modulation produces thermally homogeneous plasma.

  20. Early-warning process/control for anaerobic digestion and biological nitrogen transformation processes: Batch, semi-continuous, and/or chemostat experiments. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Hickey, R. [Science Applications International Corp., McLean, VA (United States)

    1992-09-01

    The objective of this project was to develop and test an early-warning/process control model for anaerobic sludge digestion (AD). The approach was to use batch and semi-continuously fed systems and to assemble system parameter data on a real-time basis. Specific goals were to produce a real-time early warning control model and computer code, tested for internal and external validity; to determine the minimum rate of data collection for maximum lag time to predict failure with a prescribed accuracy and confidence in the prediction; and to determine and characterize any trends in the real-time data collected in response to particular perturbations to feedstock quality. Trends in the response of trace gases carbon monoxide and hydrogen in batch experiments, were found to depend on toxicant type. For example, these trace gases respond differently for organic substances vs. heavy metals. In both batch and semi-continuously feed experiments, increased organic loading lead to proportionate increases in gas production rates as well as increases in CO and H{sub 2} concentration. An analysis of variance of gas parameters confirmed that CO was the most sensitive indicator variable by virtue of its relatively larger variance compared to the others. The other parameters evaluated including gas production, methane production, hydrogen, carbon monoxide, carbon dioxide and methane concentration. In addition, a relationship was hypothesized between gaseous CO concentration and acetate concentrations in the digester. The data from semicontinuous feed experiments were supportive.

  1. Amorphous silicon batch process cost analysis. Annual subcontract report, 11 March 1991--28 February 1993

    Energy Technology Data Exchange (ETDEWEB)

    Whisnant, R.A. [Research Triangle Inst., Research Triangle Park, NC (United States); Sherring, C. [Sherring Energy Associates, Princeton, NJ (United States)

    1993-08-01

    This report describes the development of baseline manufacturing cost data to assist PVMaT monitoring teams in assessing current and future subcontracts, which an emphasis on commercialization and production. A process for the manufacture of a single-junction, large-area, a Si module was modeled using an existing Research Triangle Institute (RTI) computer model. The model estimates a required, or breakeven, price for the module based on its production process and the financial structure of the company operating the process. Sufficient detail on cost drivers is presented so the relationship of the process features and business characteristics can be related to the estimated required price.

  2. Fusion of product and process data: Batch-mode and real-time streaming

    Energy Technology Data Exchange (ETDEWEB)

    Vincent De Sapio; Spike Leonard

    1999-12-01

    In today's DP product realization enterprise it is imperative to reduce the design-to-fabrication cycle time and cost while improving the quality of DP parts (reducing defects). Much of this challenge resides in the inherent gap between the product and process worlds. The lack of seamless, bi-directional flow of information prevents true concurrency in the product realization world. This report addresses a framework for product-process data fusion to help achieve next generation product realization. A fundamental objective is to create an open environment for multichannel observation of process date, and subsequent mapping of that data onto product geometry. In addition to the sensor-based observation of manufacturing processes, model-based process data provides an important complement to empirically acquired data. Two basic groups of manufacturing models are process physics, and machine kinematics and dynamics. Process physics addresses analytical models that describe the physical phenomena of the process itself. Machine kinematic and dynamic models address the mechanical behavior of the processing equipment. As a secondary objective, an attempt has been made in this report to address part of the model-based realm through the development of an open object-oriented library and toolkit for machine kinematics and dynamics. Ultimately, it is desirable to integrate design definition, with all types of process data; both sensor-based and model-based. Collectively, the goal is to allow all disciplines within the product realization enterprise to have a centralized medium for the fusion of product and process data.

  3. Metabolic Control in Mammalian Fed-Batch Cell Cultures for Reduced Lactic Acid Accumulation and Improved Process Robustness

    Directory of Open Access Journals (Sweden)

    Viktor Konakovsky

    2016-01-01

    Full Text Available Biomass and cell-specific metabolic rates usually change dynamically over time, making the “feed according to need” strategy difficult to realize in a commercial fed-batch process. We here demonstrate a novel feeding strategy which is designed to hold a particular metabolic state in a fed-batch process by adaptive feeding in real time. The feed rate is calculated with a transferable biomass model based on capacitance, which changes the nutrient flow stoichiometrically in real time. A limited glucose environment was used to confine the cell in a particular metabolic state. In order to cope with uncertainty, two strategies were tested to change the adaptive feed rate and prevent starvation while in limitation: (i inline pH and online glucose concentration measurement or (ii inline pH alone, which was shown to be sufficient for the problem statement. In this contribution, we achieved metabolic control within a defined target range. The direct benefit was two-fold: the lactic acid profile was improved and pH could be kept stable. Multivariate Data Analysis (MVDA has shown that pH influenced lactic acid production or consumption in historical data sets. We demonstrate that a low pH (around 6.8 is not required for our strategy, as glucose availability is already limiting the flux. On the contrary, we boosted glycolytic flux in glucose limitation by setting the pH to 7.4. This new approach led to a yield of lactic acid/glucose (Y L/G around zero for the whole process time and high titers in our labs. We hypothesize that a higher carbon flux, resulting from a higher pH, may lead to more cells which produce more product. The relevance of this work aims at feeding mammalian cell cultures safely in limitation with a desired metabolic flux range. This resulted in extremely stable, low glucose levels, very robust pH profiles without acid/base interventions and a metabolic state in which lactic acid was consumed instead of being produced from day 1. With

  4. Optimal Control of a Fed-batch Fermentation Process by Neuro-Dynamic Programming

    Directory of Open Access Journals (Sweden)

    Tatiana Ilkova

    2004-10-01

    Full Text Available In this paper the method for optimal control of a fermentation process is presented, that is based on an approach for optimal control - Neuro-Dynamic programming. For this aim the approximation neural network is developed and the decision of the optimization problem is improved by an iteration mode founded on the Bellman equation. With this approach computing time and procedure are decreased and quality of the biomass at the end of the process is increased.

  5. Production of high-oleic acid tallow fractions using lipase-catalyzed directed interesterification, using both batch and continuous processing.

    Science.gov (United States)

    MacKenzie; Stevenson

    2000-08-01

    Immobilized lipases were used to catalyze batch-directed interesterification of tallow, resulting in oleins containing significantly higher levels of unsaturated fatty acids than obtained by fractionation without lipase. After 14 days, a reaction catalyzed by 2% Novozym 435 yielded 57% olein unsaturation, compared with 45% in a no-enzyme control. Free fatty acid levels increased to 2-3% during reactions. Incubation of the enzyme in multiple batches of melted fat caused a gradual loss of interesterification activity, apparently due to progressive dehydration. The activity could be restored by addition of water to the reaction medium. Immobilized lipase was also used to catalyze directed interesterification in a continuous flow reactor. Melted tallow was circulated through a packed bed enzyme reactor and a separate crystallization vessel. The temperatures of the two parts of the apparatus were controlled separately to allow crystallization to occur separately from interesterification. Operation of the reactor with conventionally dry, prefractionated tallow allowed the formation of an olein consisting of up to 60% unsaturated fatty acids. The greatest changes in olein fatty acid composition were achieved when the fractionation temperature was kept constant at a value that promoted selective crystallization of trisaturated triglycerides that were continuously produced by enzymic interesterification. The enzyme could be reused without apparent loss of activity, and its activity was apparently enhanced by preincubation in melted tallow for up to several days. Control of both the water activity of the enzyme and tallow feedstock and of the absorption of atmospheric water vapor were required to maintain enzyme activity, during multiple reuse and minimize free fatty acid formation. This method may form the basis for a process to produce highly mono-unsaturated tallow fractions for use in food applications (e.g. frying) where a "healthy" low saturated fat product is required.

  6. Desulphurization of exhaust gases in chemical processes

    Energy Technology Data Exchange (ETDEWEB)

    Asperger, K.; Wischnewski, W.

    1981-01-01

    The sulfur content of exhaust gases can be reduced by: desulphurization of fuels; modification of processes; or treatment of resultant gases. In this paper a few selected examples from the chemical industry in the German Democratic Republic are presented. Using modified processes and treating the resultant gases, the sulphuric content of exhaust gases is effectively reduced. Methods to reduce the sulfur content of exhaust gases are described in the field of production of: sulphuric acid; viscose; fertilizers; and paraffin.

  7. Quantitative and qualitative transitions of methanogen community structure during the batch anaerobic digestion of cheese-processing wastewater.

    Science.gov (United States)

    Lee, Changsoo; Kim, Jaai; Shin, Seung Gu; O'Flaherty, Vincent; Hwang, Seokhwan

    2010-08-01

    Qualitative and quantitative shifts in methanogen community structure, associated with process performance data, were investigated during the batch anaerobic digestion of a cheese-processing wastewater, whey permeate. Denaturing gradient gel electrophoresis (DGGE) and real-time PCR techniques were applied to obtain qualitative and quantitative microbial data sets, respectively, based on methanogen 16S rRNA genes. Throughout the operation, dynamic variations in both qualitative and quantitative community structures were observed, with repeated shifts in dominance between the aceticlastic Methanosarcinaceae (suggested mainly by the detection of a Methanosarcina-like population) and the hydrogenotrophic Methanomicrobiales (suggested mainly by the detection of a Methanofollis-like population). This trend corresponded well to the diauxic utilization of acetate and longer-chain fatty acids (C(3)-C(6)), mainly propionate. Joint-plot non-metric multidimensional scaling (NMS) analysis demonstrated that the qualitative and quantitative community shifts had significant correlations with the composition of residual organic acids and the methane production rate, respectively. This suggests the potential use of microbial community shift analysis as an indicative tool for diagnosing anaerobic digestion processes. The results suggest that more attention should be directed to quantitative, as well as qualitative, approaches for a better understanding of anaerobic digestion, particularly in terms of biogas production efficiency, under dynamic and transitional conditions.

  8. Removal efficiency of fluoride by novel Mg-Cr-Cl layered double hydroxide by batch process from water

    Institute of Scientific and Technical Information of China (English)

    Sandip Mandal; Swagatika Tripathy; Tapswani Padhi; Manoj Kumar Sahu; Raj Kishore Patel

    2013-01-01

    The fluoride ion removal from aqueous solution using synthesized Mg-Cr-Cl layered double hydroxide has been reported.Mg-Cr-Cl was characterized by X-ray powder diffraction,Fourier-transform infrared,thermo-gravimetric analysis,differential thermal analysis,and scanning electron microscope.Adsorption experiments were carried out in batch mode as a function of adsorption dosages,contact time,pH,and initial fluoride concentration to get optimum adsorption capacity.The adsorption kinetic study showed that the adsorption process followed first order kinetics.The fluoride removal was 88.5% and 77.4% at pH 7 with an adsorbent dose of 0.6 g/100 mL solution and initial fluoride concentration of 10 mg/L and 100 mg/L,respectively.The equilibrium was established at 40 min.Adsorption experiment data were fitted well with Langmuir isotherm with Ra =0.9924.Thermodynamic constants were also measured and concluded that the adsorption process was spontaneous and endothermic in nature.The removal percentage decreased slowly with increasing pH.This process is suitable for industrial effluents.The regeneration of the material is not possible.

  9. Chemical computing with reaction-diffusion processes.

    Science.gov (United States)

    Gorecki, J; Gizynski, K; Guzowski, J; Gorecka, J N; Garstecki, P; Gruenert, G; Dittrich, P

    2015-07-28

    Chemical reactions are responsible for information processing in living organisms. It is believed that the basic features of biological computing activity are reflected by a reaction-diffusion medium. We illustrate the ideas of chemical information processing considering the Belousov-Zhabotinsky (BZ) reaction and its photosensitive variant. The computational universality of information processing is demonstrated. For different methods of information coding constructions of the simplest signal processing devices are described. The function performed by a particular device is determined by the geometrical structure of oscillatory (or of excitable) and non-excitable regions of the medium. In a living organism, the brain is created as a self-grown structure of interacting nonlinear elements and reaches its functionality as the result of learning. We discuss whether such a strategy can be adopted for generation of chemical information processing devices. Recent studies have shown that lipid-covered droplets containing solution of reagents of BZ reaction can be transported by a flowing oil. Therefore, structures of droplets can be spontaneously formed at specific non-equilibrium conditions, for example forced by flows in a microfluidic reactor. We describe how to introduce information to a droplet structure, track the information flow inside it and optimize medium evolution to achieve the maximum reliability. Applications of droplet structures for classification tasks are discussed.

  10. Improved ADM1 model for anaerobic digestion process considering physico-chemical reactions.

    Science.gov (United States)

    Zhang, Yang; Piccard, Sarah; Zhou, Wen

    2015-11-01

    The "Anaerobic Digestion Model No. 1" (ADM1) was modified in the study by improving the bio-chemical framework and integrating a more detailed physico-chemical framework. Inorganic carbon and nitrogen balance terms were introduced to resolve the discrepancies in the original bio-chemical framework between the carbon and nitrogen contents in the degraders and substrates. More inorganic components and solids precipitation processes were included in the physico-chemical framework of ADM1. The modified ADM1 was validated with the experimental data and used to investigate the effects of calcium ions, magnesium ions, inorganic phosphorus and inorganic nitrogen on anaerobic digestion in batch reactor. It was found that the entire anaerobic digestion process might exist an optimal initial concentration of inorganic nitrogen for methane gas production in the presence of calcium ions, magnesium ions and inorganic phosphorus.

  11. Microbial Protein Production from Candida tropicalis ATCC13803 in a Submerged Batch Fermentation Process

    Directory of Open Access Journals (Sweden)

    Sahar Golaghaiee

    2017-01-01

    Full Text Available Background and Objective: Microbial protein production can resolve one of the major world challenges, i.e. lack of protein sources. Candida tropicalis growth was investigated to specify a medium to reach the highest cell proliferation and protein production.Material and Methods: Fractional factorial design and the index of signal to noise ratio were applied for optimization of microbial protein production. Optimization process was conducted based on the experimental results of Taguchi approach designs. Fermentationwas performed at 25oC and the agitation speed of 300 rpm for 70 h. Ammonium sulfate, iron sulfate, glycine and glucose concentrations were considered as process variables. Optimization of the culture medium composition was conducted in order to obtain the highest cell biomass concentration and protein content. Experiment design was performed based on the Taguchi approach and L-16 orthogonal arrays using Qualitek-4 software.Results and Conclusion: Maximum biomass of 8.72 log (CFU ml-1 was obtained using the optimized medium with 0.3, 0.15, 2 and 80 g l-1 of ammonium sulfate, iron sulfate, glycine and glucose, respectively. Iron sulfate and ammonium sulfate with 41.76% (w w-1 and 35.27% (w w-1 contributions, respectively, were recognized as the main components for cell growth. Glucose and glycine with 17.12% and 5.86% (w w-1 contributions,respectively, also affected cell production. The highest interaction severity index of +54.16% was observed between glycine and glucose while the least one of +0.43% was recorded for ammonium sulfate and glycine. A deviation of 7% between the highestpredicted cell numbers and the experimented count confirms the suitability of the applied statistical method. High protein content of 52.16% (w w-1 as well as low fat and nucleic acids content suggest that Candida tropicalis is a suitable case for commercial processes.Conflict of interest: The authors declare that there is no conflict of interest.

  12. Antibiotic abatement in different advanced oxidation processes coupled with a biological sequencing batch biofilm reactor

    Energy Technology Data Exchange (ETDEWEB)

    Esplugas, M.; Gonzalez, O.; Benito, J.; Sans, C.

    2009-07-01

    During the last decade, the lack of fresh water is becoming a major concern. Recently, the present of recalcitrant products such as pharmaceuticals has caused a special interest due to their undefined environmental impact. Among these antibiotics are one of the numerous recalcitrant pollutants present in surface waters that might not be completely removed in the biological stage of sewage treatment plants because of their antibacterial nature. Advanced Oxidation Processes (AOPs) have proved to be highly efficient for the degradation of most organic pollutants in wastewaters. (Author)

  13. Performance of a Batch System Hydrolic Press for Cocoa Butter Extraction Process

    Directory of Open Access Journals (Sweden)

    Sri Mulato

    2008-05-01

    Full Text Available AbstractPratylenchus coffeae is a parasitic nematoda that infected the roots of some plants, one of them is coffee. The Infection of Pratylenchus coffeae cause root tissue damage that led to root lession and make root become rotten, it will interfere the ability of roots to absorb water and nutrients in the soil which resulted in the growth of plants. At the moment, control of Pratylenchus coffeae are following integrated pests management (IPM program, which integrated between the use of coffee resistant clone and application of biological agents. Research on biological control was conducted more intensive, at the moment; due to it is friendlier save against environment and cheaper then using chemical nematicides. The research was conducted to know the effects of Micorrhiza Helper Bacteria (MHB,Pseudomonas diminuta and Bacillus subtilis in suppressing the population of P. coffeaeas well as their effect on growth of coffee seedling.  Coffee arabica (Coffea arabica L. seedling one moth old were used in the experiment. The experiment prepared with eight treatments and five  replications, as follows: A (Pseudomonas diminuta with density of 108 cfu / ml, B (Pseudomonas diminuta with density of 2x108 cfu / ml, C (Bacillus subtilis with density of 108 cfu / ml , D (Bacillus subtilis with density 2x108 cfu / ml, E (Carbofuran nematicide 5 g formulation / pot, F (Pseudomonas diminuta and Bacillus subtilis with each density of 108 cfu / ml, K- (Nematoda inoculation but without bacteria and nematicide, K+ (coffee seedling  without any additional treatment. The experiment was conducted for sixteen weeks or about four months. The results of the experiment showed that application of MHB could suppress population of P. coffeae and increase coffee seedling growth significantly. Inoculation of B. subtilis at 108 cfu per seedling suppressed significantly nematoda population of 71.3% compared with untreated seedling but inoculated with nematoda. It was not

  14. An improved solution of local window parameters setting for local singularity analysis based on Excel VBA batch processing technology

    Science.gov (United States)

    Zhang, Daojun; Cheng, Qiuming; Agterberg, Frits; Chen, Zhijun

    2016-03-01

    In this paper Excel VBA is used for batch calculation in Local Singularity Analysis (LSA), which is for the information extracting from different kinds of geoscience data. Capabilities and advantages of a new module called Batch Tool for Local Singularity Index Mapping (BTLSIM) are: (1) batch production of series of local singularity maps with different settings of local window size, shape and orientation parameters; (2) local parameter optimization based on statistical tests; and (3) provision of extra output layers describing how spatial changes induced by parameter optimization are related to spatial structure of the original input layers.

  15. Utilization of chemical looping strategy in coal gasification processes

    Institute of Scientific and Technical Information of China (English)

    Liangshih Fan; Fanxing Li; Shwetha Ramkumar

    2008-01-01

    Three chemical looping gasification processes, i. e. Syngas Chemical Looping (SCL) process, Coal Direct Chemical Looping (CDCL) process, and Calcium Looping process (CLP), are being developed at the Ohio State University (OSU). These processes utilize simple reaction schemes to convert carbonaceous fuels into products such as hydrogen, electricity, and synthetic fuels through the transformation of a highly reactive, highly recyclable chemical intermediate. In this paper, these novel chemical looping gasification processes are described and their advantages and potential challenges for commercialization are discussed.

  16. Isopropyl alcohol recovery by heteroazeotropic batch distillation

    OpenAIRE

    Van Baelen, Guy; Vreysen, Steven; Gerbaud, Vincent; Rodriguez-Donis, Ivonne; Geens, Jeroen; Janssens, Bart

    2010-01-01

    Solvent recovery is becoming a major issue in the pharmaceutical and specialty chemical industries. Solvent recovery by conventional batch distillation is limited by the frequent presence of azeotropes in the used solvent mixtures. Most distillation processes for the separation of azeotropic or difficult zeotropic mixtures involve the addition of an entrainer (homogeneous and heterogeneous azeotropic distillation or extractive distillation). In this study the recovery of IPA (isopropyl alc...

  17. Integrated Process Design, Control and Analysis of Intensified Chemical Processes

    DEFF Research Database (Denmark)

    Mansouri, Seyed Soheil

    chemical processes; for example, intensified processes such as reactive distillation. Most importantly, it identifies and eliminates potentially promising design alternatives that may have controllability problems later. To date, a number of methodologies have been proposed and applied on various problems......Process design and process control have been considered as independent problems for many years. In this context, a sequential approach is used where the process is designed first, followed by the control design. However, this sequential approach has its limitations related to dynamic constraint...... violations, for example, infeasible operating points, process overdesign or under-performance. Therefore, by using this approach, a robust performance is not always guaranteed. Furthermore, process design decisions can influence process control and operation. To overcome these limitations, an alternative...

  18. Accelerating chemical database searching using graphics processing units.

    Science.gov (United States)

    Liu, Pu; Agrafiotis, Dimitris K; Rassokhin, Dmitrii N; Yang, Eric

    2011-08-22

    The utility of chemoinformatics systems depends on the accurate computer representation and efficient manipulation of chemical compounds. In such systems, a small molecule is often digitized as a large fingerprint vector, where each element indicates the presence/absence or the number of occurrences of a particular structural feature. Since in theory the number of unique features can be exceedingly large, these fingerprint vectors are usually folded into much shorter ones using hashing and modulo operations, allowing fast "in-memory" manipulation and comparison of molecules. There is increasing evidence that lossless fingerprints can substantially improve retrieval performance in chemical database searching (substructure or similarity), which have led to the development of several lossless fingerprint compression algorithms. However, any gains in storage and retrieval afforded by compression need to be weighed against the extra computational burden required for decompression before these fingerprints can be compared. Here we demonstrate that graphics processing units (GPU) can greatly alleviate this problem, enabling the practical application of lossless fingerprints on large databases. More specifically, we show that, with the help of a ~$500 ordinary video card, the entire PubChem database of ~32 million compounds can be searched in ~0.2-2 s on average, which is 2 orders of magnitude faster than a conventional CPU. If multiple query patterns are processed in batch, the speedup is even more dramatic (less than 0.02-0.2 s/query for 1000 queries). In the present study, we use the Elias gamma compression algorithm, which results in a compression ratio as high as 0.097.

  19. Bio-Remediation of Acid Mine Drainage in the Sarcheshmeh Porphyry Copper Mine by Fungi: Batch and Fixed Bed Process

    Directory of Open Access Journals (Sweden)

    Hanieh Soleimanifar

    2012-12-01

    Full Text Available Acid mine drainage (AMD containing high concentrations of iron and sulphate, low pH and variableconcentrations of heavy metals leads to many environmental problems. The concentrations of Cu and Mnare high in the AMD of the Sarcheshmeh porphyry copper mine, Kerman province, south of Iran. In thisstudy, the bio-remediation of Cu and Mn ions from acid mine drainage was investigated using two nativefungi called Aspergillus niger and Phanerochaete chrysosporium which were extracted from the soil andsediment samples of the Shour River at the Sarcheshmeh mine. The live fungi was first harvested andthen killed by boiling in 0.5 N NaOH solution. The biomass was finally dried at 60 C for 24 h andpowdered. The optimum biosorption parameters including pH, temperature, the amount of biosorbent andcontact time were determined in a batch system. The optimum pH varied between 5 and 6. It was foundthat the biosorption process increased with an increase in temperature and the amount of biosorbent.Biosorption data were attempted by Langmuir and Freundlich isotherm models and showed a good match.Kinetic studies were also carried out in the present study. The results show that the second-order kineticsmodel fits well the experimental data. The biosorption experiments were further investigated with acontinuous system to compare the biosorption capacities of two systems. The results show thatbiosorption process using a continuous system increases efficiency up to 99%. A desorption process waseventually performed in order to recover Copper and Manganese ions. This process was successful andfungi could be used again.

  20. Genetic Algorithm for Scheduling Problem of Chemical Batch Process with Due Date Constraints

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The intense competition in the current marketplace ha s forced firms to reexamine their methods of doing business, using superior manu facturing practices in the form of just-in-time (JIT), production with JIT pra ctices pursue completion on time and zero inventory, which is often instruct ed according to the custom's demand or the sale contract. Earliness and tardine ss are undesirable because both of them will bring the extra cost, cost will als o be increased by some factors such as operation conditio...

  1. Hybrid Batch Bayesian Optimization

    CERN Document Server

    Azimi, Javad; Fern, Xiaoli

    2012-01-01

    Bayesian Optimization aims at optimizing an unknown non-convex/concave function that is costly to evaluate. We are interested in application scenarios where concurrent function evaluations are possible. Under such a setting, BO could choose to either sequentially evaluate the function, one input at a time and wait for the output of the function before making the next selection, or evaluate the function at a batch of multiple inputs at once. These two different settings are commonly referred to as the sequential and batch settings of Bayesian Optimization. In general, the sequential setting leads to better optimization performance as each function evaluation is selected with more information, whereas the batch setting has an advantage in terms of the total experimental time (the number of iterations). In this work, our goal is to combine the strength of both settings. Specifically, we systematically analyze Bayesian optimization using Gaussian process as the posterior estimator and provide a hybrid algorithm t...

  2. Dynamics of hydrogen-producing bacteria in a repeated batch fermentation process using lake sediment as inoculum.

    Science.gov (United States)

    Romano, Stefano; Paganin, Patrizia; Varrone, Cristiano; Tabacchioni, Silvia; Chiarini, Luigi

    2014-02-01

    In this study, we evaluated the effectiveness of lake sediment as inoculum for hydrogen production through dark fermentation in a repeated batch process. In addition, we investigated the effect of heat treatment, applied to enrich hydrogen-producing bacteria, on the bacterial composition and metabolism. Denaturing gradient gel electrophoresis and molecular cloning, both performed using the 16S rDNA gene as target gene, were used to monitor the structure of the bacterial community. Hydrogen production and bacterial metabolism were analysed via gas chromatography and high-performance liquid chromatography. Both treated and non-treated inocula were able to produce high amounts of hydrogen. However, statistical analysis showed a clear difference in their bacterial composition and metabolism. The heat treatment favoured the growth of different Clostridia sp., in particular of Clostridium bifermentans, allowing the production of a constant amount of hydrogen over prolonged time. These cultures showed both butyrate and ethanol fermentation types. Absence of heat treatment allowed species belonging to the genera Bacillus, Sporolactobacillus and Massilia to outgrow Clostridia sp. with a reduction in hydrogen production and a significant metabolic change. Our data indicate that lake sediment harbours bacteria that can efficiently produce hydrogen over prolonged fermentation time. Moreover, we could show that the heat treatment stabilizes the bacterial community composition and the hydrogen production.

  3. The role of DPB at anoxic stage in a novel package type BNR process with batch settler.

    Science.gov (United States)

    Shin, Hang-Sik; Lee, Sang-Hyung; Nam, Se-Yong; Park, Myung-Gyun

    2003-01-01

    In this research, package type BNR process was developed to remove nutrients as well as suspended solids from domestic sewage. The effect of HRT reduction of settler on the removal of pollutants as well as the role of DPBs at anoxic reactor were investigated. The proposed package system was composed of sludge denitrification tank, anaerobic, anoxic, oxic, and batch settler. This system could remove nitrogen and phosphorus effectively at low COD/N ratio and also remove SS more effectively than other ordinary BNR system having the conventional settlers. The removal efficiency of total nitrogen (T-N) in optimal condition was about 75.1% under the TCOD/TKN ratio as low as 5.7. The average concentration of the effluent TCOD, ortho-P, NH4+-N, NO3- -N and SS in the package type BNR system of 2 h settler retention time were 15.6. 1.38, 1.4, 10.3 and 3.9 mg/L, respectively. In anoxic state, denitrifying dephosphatation, that is uptaking phosphate by using nitrate-nitrogen as an electron acceptor was observed. The removed NO3- -N concentration by denitrifying dephosphatation was 1.62 mg NO3- -N/mg PO4(3-)-P.

  4. 间歇过程的故障分析和互锁控制器综合的集成%Integration of Fault Analysis and Interlock Controller Synthesis for Batch Processes

    Institute of Scientific and Technical Information of China (English)

    Susumu Hashizume; Tomoyuki Yajima; Yukiko Kuwashita; Katsuaki Onogi

    2008-01-01

    Integration amongst various decision-making processes, such as planning, design, and operation is nec-essary to dynamic and flexible batch production. To achieve a batch production integration, utilization of common models used for various decision-making processes is an effective approach. From this point of view, a batch sys-tem common model as described by a Petri net is proposed. In this article, a fault diagnosis technique for batch processes is presented using information about fault propagation and the possibilities of integration of fault analysis and controller synthesis are discussed on the basis of the Petri net based common models.

  5. Cold-walled UHV/CVD batch reactor for the growth of Si1_x/Gex layers

    DEFF Research Database (Denmark)

    Thomsen, Erik Vilain; Christensen, Carsten; Andersen, C.R.;

    1997-01-01

    A novel cold-walled, lamp-heated, ultrahigh vacuum chemical vapor deposition (UHV/CVD) batch system for the growth of SiGe layers is presented. This system combines the batch capability of the standard UHV/CVD furnace with the temperature processing available in rapid thermal processing (Rm) equi...

  6. miRNA profiling of high, low and non-producing CHO cells during biphasic fed-batch cultivation reveals process relevant targets for host cell engineering.

    Science.gov (United States)

    Stiefel, Fabian; Fischer, Simon; Sczyrba, Alexander; Otte, Kerstin; Hesse, Friedemann

    2016-05-10

    Fed-batch cultivation of recombinant Chinese hamster ovary (CHO) cell lines is one of the most widely used production modes for commercial manufacturing of recombinant protein therapeutics. Furthermore, fed-batch cultivations are often conducted as biphasic processes where the culture temperature is decreased to maximize volumetric product yields. However, it remains to be elucidated which intracellular regulatory elements actually control the observed pro-productive phenotypes. Recently, several studies have revealed microRNAs (miRNAs) to be important molecular switches of cell phenotypes. In this study, we analyzed miRNA profiles of two different recombinant CHO cell lines (high and low producer), and compared them to a non-producing CHO DG44 host cell line during fed-batch cultivation at 37°C versus a temperature shift to 30°C. Taking advantage of next-generation sequencing combined with cluster, correlation and differential expression analyses, we could identify 89 different miRNAs, which were differentially expressed in the different cell lines and cultivation phases. Functional validation experiments using 19 validated target miRNAs confirmed that these miRNAs indeed induced changes in process relevant phenotypes. Furthermore, computational miRNA target prediction combined with functional clustering identified putative target genes and cellular pathways, which might be regulated by these miRNAs. This study systematically identified novel target miRNAs during different phases and conditions of a biphasic fed-batch production process and functionally evaluated their potential for host cell engineering.

  7. Chemical Mechanical Planarization of Cu: Nanoscale Processes

    Science.gov (United States)

    Arthur, Michael; Fishbeck, Kelly; Muessig, Kara; McDonald, James; Williams, Christine; White, Daniel; Koeck, Deborah; Perry, Scott; Galloway, Heather

    2002-10-01

    Interconnect lines in state of the art integrated circuits are made of copper in a process that requires the repeated planarization of the copper layer. During this process the material is subjected to an aqueous slurry containing active chemicals, corrosion inhibitors and abrasive particles. A model slurry buffered to pH2, pH4 and pH6, contained nitric acid, silica particles and benzotriazole (BTA) as a corrosion inhibitor. The degree of copper planarization was investigated as a function of slurry composition and pH using atomic force microscopy. Chemical surface changes can be explained by the effect of slurry composition on the charge at the material surface. This surface charge controls the amount of friction between the abrasive and the surface which, in turn, effects the global planarization of the material. Experiments using a macroscopic polishing system with AFM characterization along with the microscopic interaction of the AFM tip and sample provide insights into the fundamental mechanisms of a planarization process.

  8. 基于 Python 的 ArcGIS 地理数据批处理%The Batch Processing of ArcGIS Geographic Data Based on Python

    Institute of Scientific and Technical Information of China (English)

    方圣辉; 张玉贤; 佃袁勇; 毕创; 任赳龙

    2015-01-01

    ArcGIS地理处理工具一般只针对单个数据集执行,而运用Python脚本语言可以实现地理数据的批处理。本文以原始DEM影像插值生成特定空间分辨率的DEM影像为例,给出数据批处理的具体实现过程。%ArcGIS geoprocessing tools are usually used to process single dataset , however , the batch processing of geographic data can be achieved by using Python language .This article represents the specific processes of achieving the batch processing of geographic data , and gives an example of generating DEM images of specific special resolution with original DEM images .

  9. Quantitative evaluation of yeast's requirement for glycerol formation in very high ethanol performance fed-batch process

    Directory of Open Access Journals (Sweden)

    Nevoigt Elke

    2010-05-01

    Full Text Available Abstract Background Glycerol is the major by-product accounting for up to 5% of the carbon in Saccharomyces cerevisiae ethanolic fermentation. Decreasing glycerol formation may redirect part of the carbon toward ethanol production. However, abolishment of glycerol formation strongly affects yeast's robustness towards different types of stress occurring in an industrial process. In order to assess whether glycerol production can be reduced to a certain extent without jeopardising growth and stress tolerance, the yeast's capacity to synthesize glycerol was adjusted by fine-tuning the activity of the rate-controlling enzyme glycerol 3-phosphate dehydrogenase (GPDH. Two engineered strains whose specific GPDH activity was significantly reduced by two different degrees were comprehensively characterized in a previously developed Very High Ethanol Performance (VHEP fed-batch process. Results The prototrophic strain CEN.PK113-7D was chosen for decreasing glycerol formation capacity. The fine-tuned reduction of specific GPDH activity was achieved by replacing the native GPD1 promoter in the yeast genome by previously generated well-characterized TEF promoter mutant versions in a gpd2Δ background. Two TEF promoter mutant versions were selected for this study, resulting in a residual GPDH activity of 55 and 6%, respectively. The corresponding strains were referred to here as TEFmut7 and TEFmut2. The genetic modifications were accompanied to a strong reduction in glycerol yield on glucose; the level of reduction compared to the wild-type was 61% in TEFmut7 and 88% in TEFmut2. The overall ethanol production yield on glucose was improved from 0.43 g g-1 in the wild type to 0.44 g g-1 measured in TEFmut7 and 0.45 g g-1 in TEFmut2. Although maximal growth rate in the engineered strains was reduced by 20 and 30%, for TEFmut7 and TEFmut2 respectively, strains' ethanol stress robustness was hardly affected; i.e. values for final ethanol concentration (117 ± 4 g

  10. SAPHYR: A new chemical stabilisation process

    Energy Technology Data Exchange (ETDEWEB)

    Baratto, Gilles; Fernandes, Paulo; Patria; Lucie; Cretenot, Didier

    2003-07-01

    Odour control and dewaterability are the key criteria during biosolids storage either for use on land or incineration. In the case of use on land, stabilisation/sanitisation are also part of the key criteria. Vivendi Water Systems developed the SAPHYR process to answer those three requirements. The SAPHYR process principle is based on an acidification of biosolids associated to the addition of nitrite. The main results are a noticeable odour control lasting other periods of 6 to 9 months, an improved dewaterability (2 to 4 points of dryness) and depending on chemical dosages a stabilisation or a sanitisation of biosolids. Another characteristic is that biosolids conditioned with the Saphyr process can be used both on land or for incineration. After several demonstrations on more than 5 different plants throughout France on a 10 000 p.e. unit, the first industrial reference of the process was installed on a 50 000 population equivalent wastewater treatment plant in 2002 and has been in operation since december 2002. A close monitoring of the process operation, the biosolids quality and its storage and spreading on land is planned from November 2002 to spring 2003. A comparison with lime addition will take place on the same plant. The present paper will produce a presentation of the SAPHYR process, its operation on a 50 000 pe WWTP and its different applications for biosolids storage.

  11. GREENSCOPE: A Method for Modeling Chemical Process ...

    Science.gov (United States)

    Current work within the U.S. Environmental Protection Agency’s National Risk Management Research Laboratory is focused on the development of a method for modeling chemical process sustainability. The GREENSCOPE methodology, defined for the four bases of Environment, Economics, Efficiency, and Energy, can evaluate processes with over a hundred different indicators. These indicators provide a means for realizing the principles of green chemistry and green engineering in the context of sustainability. Development of the methodology has centered around three focal points. One is a taxonomy of impacts that describe the indicators and provide absolute scales for their evaluation. The setting of best and worst limits for the indicators allows the user to know the status of the process under study in relation to understood values. Thus, existing or imagined processes can be evaluated according to their relative indicator scores, and process modifications can strive towards realizable targets. A second area of focus is in advancing definitions of data needs for the many indicators of the taxonomy. Each of the indicators has specific data that is necessary for their calculation. Values needed and data sources have been identified. These needs can be mapped according to the information source (e.g., input stream, output stream, external data, etc.) for each of the bases. The user can visualize data-indicator relationships on the way to choosing selected ones for evalua

  12. DETERMINATION OF SELECTED SPECIES TEXTURE PROCESSED CHEESE AND PROCESSED PRODUCTS DIFFERENT BATCHES UNDER DIFFERENT CONDITIONS KEEP THEM FOR EATING QUALITY

    Directory of Open Access Journals (Sweden)

    Jozef Čapla

    2015-09-01

    Full Text Available In this work we evaluated the texture of processed cheese and processed products. The products we have retained as it is assumed that they kept and used by ordinary consumers. This means that the product purchased certain period has elapsed, we included in our test conditions. Texture analysis help provide the basic methods and explaining procedures for analysis, also provide for the initiation of new types of tests or review new products and therefore be dealt with differences in the products according to specific requirements. Sensory panels also play an important role in the evaluation of food products, but the use of texture analyzer eliminates human error and tests carried out are consistent and accurate. Analysis of texture help manufacturers monitor and analyze the texture characteristics of their products. From the producers can modify the product key factors such as characteristics of the milk into cheese and can also modify manufacturing processes to the functional properties of cheese. Fulfilling the basic requirements to maintain their properties and cheese functionality.

  13. 21 CFR 170.19 - Pesticide chemicals in processed foods.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Pesticide chemicals in processed foods. 170.19... chemicals in processed foods. When pesticide chemical residues occur in processed foods due to the use of... exemption granted or a tolerance prescribed under section 408 of the Act, the processed food will not...

  14. 21 CFR 570.19 - Pesticide chemicals in processed foods.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 6 2010-04-01 2010-04-01 false Pesticide chemicals in processed foods. 570.19... chemicals in processed foods. When pesticide chemical residues occur in processed foods due to the use of... exemption granted or a tolerance prescribed under section 408 of the act, the processed food will not...

  15. A fast-initiating ionically tagged ruthenium complex: a robust supported pre-catalyst for batch-process and continuous-flow olefin metathesis.

    Science.gov (United States)

    Borré, Etienne; Rouen, Mathieu; Laurent, Isabelle; Magrez, Magaly; Caijo, Fréderic; Crévisy, Christophe; Solodenko, Wladimir; Toupet, Loic; Frankfurter, René; Vogt, Carla; Kirschning, Andreas; Mauduit, Marc

    2012-12-14

    In this study, a new pyridinium-tagged Ru complex was designed and anchored onto sulfonated silica, thereby forming a robust and highly active supported olefin-metathesis pre-catalyst for applications under batch and continuous-flow conditions. The involvement of an oxazine-benzylidene ligand allowed the reactivity of the formed Ru pre-catalyst to be efficiently controlled through both steric and electronic activation. The oxazine scaffold facilitated the introduction of the pyridinium tag, thereby affording the corresponding cationic pre-catalyst in good yield. Excellent activities in ring-closing (RCM), cross (CM), and enyne metathesis were observed with only 0.5 mol % loading of the pre-catalyst. When this powerful pre-catalyst was immobilized onto a silica-based cationic-exchange resin, a versatile catalytically active material for batch reactions was generated that also served as fixed-bed material for flow reactors. This system could be reused at 1 mol % loading to afford metathesis products in high purity with very low ruthenium contamination under batch conditions (below 5 ppm). Scavenging procedures for both batch and flow processes were conducted, which led to a lowering of the ruthenium content to as little as one tenth of the original values.

  16. 纯棉织物B型活性印花冷堆固色%Cold print-batch process of cotton fabric with B type reactive dyes

    Institute of Scientific and Technical Information of China (English)

    陈友波; 唐群; 吴君风

    2012-01-01

    Cotton printing is carried out with cold batching fixation using B-type reactive dyes. In this process, alkaline is first padded into high count polyester fabric, and then the reactive printed cotton fabric is batched and dwelled together with the treated polyester fabric. The factors affecting the printing effects are analyzed, including specifications of polyester fabric, the padder pressure and thickener types. Cold batching fixation and steaming fixation are compared. It is found that the cold batching fixation features high color yield of up to 90% and good color fastness.%纯棉织物用异双活性基的B型活性染料印花后冷堆固色,通过将固色碱液施于经纬密度较高的涤纶布上,再将其与印有活性染料的纯棉织物一起打卷,使该含有碱剂的涤纶织物衬于棉织物之中.通过试验,分析了影响印花效果的因素,包括涤纶的组织规格、轧车压力、糊料种类等;比较了冷堆固色与汽蒸固色的效果,发现B型活性染料采用冷堆固色方法,固色率可达90%,且色牢度好.

  17. Multivariate Statistical Process Monitoring and Control:Recent Developments and Applications to Chemical Industry

    Institute of Scientific and Technical Information of China (English)

    梁军; 钱积新

    2003-01-01

    Multivariate statistical process monitoring and control (MSPM& C) methods for chemical process monitoring with statistical projection techniques such as principal component analysis (PCA) and partial least squares (PLS) are surveyed in this paper,The four-step procedure of performing MSPM &C for chemical process ,modeling of processes ,detecting abnormal events or faults,identifying the variable(s) responible for the faults and diagnosing the source cause for the abnormal behavior,is analyzed,Several main research directions of MSPM&C reported in the literature are discussed,such as multi-way principal component analysis (MPCA) for batch process ,statistical monitoring and control for nonlinear process,dynamic PCA and dynamic PLS,and on -line quality control by infer-ential models,Industrial applications of MSPM&C to several typical chemical processes ,such as chemical reactor,distillation column,polymeriztion process ,petroleum refinery units,are summarized,Finally,some concluding remarks and future considerations are made.

  18. 基于动态SDG模型的间歇过程HAZOP方法研究%Study of HAZOP analysis for batch processes based on dynamic SDG model

    Institute of Scientific and Technical Information of China (English)

    许兰娟; 周江涛; 曹青

    2011-01-01

    HAZOP( Hazard and Operability Analysis) is one of the most widely used methods for safety assessment. However, after surveying most of the existing techniques of process safety assessment and corresponding software at home and abroad, it was found that little research had been done to the HAZOP analysis for batch process. Therefore, a new modeling method which integrated Petri Net deeply into SDG( Signed Directed Graph)model was presented. This model aimed at HAZOP analysis for batch process specially, with SDG as its main body and Petri Net the assistant. As Petri Net could well describe the discrete-event character of batch process, and SDG explicitly represented the continuous nature of it, the combination of them made the presented model an effective tool for HAZOP analysis of batch process.%危险与可操作性分析(HAzOP)是目前应用最为广泛的安全评价方法之一.然而,通过对国内外已实施的生产过程安全评价方法及相关计算机辅助安全评价软件调查发现,目前对间歇过程HAZOP分析的研究还较少.因此,将Petri网与符号定向图(SDG)相结合,以SDG模型为主,Petri网模型为辅,建立专门针对间歇过程HAZOP分析的动态SDG模型.由于Petri网可以准确描述间歇过程的离散事件特性,而SDG能够恰当描述间歇过程的连续特性,二者结合使该模型成为间歇过程HAZOP分析的有力工具.

  19. Optimal Iterative Learning Control for Batch Processes Based on Linear Time-varying Perturbation Model%基于线性时变扰动模型的间歇过程最优迭代学习控制

    Institute of Scientific and Technical Information of China (English)

    熊智华; ZHANG Jie; 董进

    2008-01-01

    A batch-to-batch optimal iterative learning control (ILC) strategy for the tracking control of product quality in batch processes is presented. The linear time-varying perturbation (LTVP) model is built for product quality around the nominal trajectories. To address problems of model-plant mismatches, model prediction errors in the previous batch run are added to the model predictions for the current batch run. Then tracking error transition models can be built, and the ILC law with direct error feedback is explicitly obtained. A rigorous theorem is pro-posed, to prove the convergence of tracking error under ILC. The proposed methodology is illustrated on a typical batch reactor and the results show that the performance of trajectory tracking is gradually improved by the ILC.

  20. Thermodynamics principles characterizing physical and chemical processes

    CERN Document Server

    Honig, Jurgen M

    1999-01-01

    This book provides a concise overview of thermodynamics, and is written in a manner which makes the difficult subject matter understandable. Thermodynamics is systematic in its presentation and covers many subjects that are generally not dealt with in competing books such as: Carathéodory''s approach to the Second Law, the general theory of phase transitions, the origin of phase diagrams, the treatment of matter subjected to a variety of external fields, and the subject of irreversible thermodynamics.The book provides a first-principles, postulational, self-contained description of physical and chemical processes. Designed both as a textbook and as a monograph, the book stresses the fundamental principles, the logical development of the subject matter, and the applications in a variety of disciplines. This revised edition is based on teaching experience in the classroom, and incorporates many exercises in varying degrees of sophistication. The stress laid on a didactic, logical presentation, and on the relat...

  1. Quantum Chemical Strain Analysis For Mechanochemical Processes.

    Science.gov (United States)

    Stauch, Tim; Dreuw, Andreas

    2017-03-24

    The use of mechanical force to initiate a chemical reaction is an efficient alternative to the conventional sources of activation energy, i.e., heat, light, and electricity. Applications of mechanochemistry in academic and industrial laboratories are diverse, ranging from chemical syntheses in ball mills and ultrasound baths to direct activation of covalent bonds using an atomic force microscope. The vectorial nature of force is advantageous because specific covalent bonds can be preconditioned for rupture by selective stretching. However, the influence of mechanical force on single molecules is still not understood at a fundamental level, which limits the applicability of mechanochemistry. As a result, many chemists still resort to rules of thumb when it comes to conducting mechanochemical syntheses. In this Account, we show that comprehension of mechanochemistry at the molecular level can be tremendously advanced by quantum chemistry, in particular by using quantum chemical force analysis tools. One such tool is the JEDI (Judgement of Energy DIstribution) analysis, which provides a convenient approach to analyze the distribution of strain energy in a mechanically deformed molecule. Based on the harmonic approximation, the strain energy contribution is calculated for each bond length, bond angle and dihedral angle, thus providing a comprehensive picture of how force affects molecules. This Account examines the theoretical foundations of quantum chemical force analysis and provides a critical overview of the performance of the JEDI analysis in various mechanochemical applications. We explain in detail how this analysis tool is to be used to identify the "force-bearing scaffold" of a distorted molecule, which allows both the rationalization and the optimization of diverse mechanochemical processes. More precisely, we show that the inclusion of every bond, bending and torsion of a molecule allows a particularly insightful discussion of the distribution of mechanical

  2. HLW Feed Delivery AZ101 Batch Transfer to the Private Contractor Transfer and Mixing Process Improvements [Initial Release at Rev 2

    Energy Technology Data Exchange (ETDEWEB)

    DUNCAN, G.P.

    2000-02-28

    The primary purpose of this business case is to provide Operations and Maintenance with a detailed transfer process review for the first High Level Waste (HLW) feed delivery to the Privatization Contractor (PC), AZ-101 batch transfer to PC. The Team was chartered to identify improvements that could be implemented in the field. A significant penalty can be invoked for not providing the quality, quantity, or timely delivery of HLW feed to the PC.

  3. A comparative study of the physical and chemical properties of nano-sized ZnO particles from multiple batches of three commercial products

    Energy Technology Data Exchange (ETDEWEB)

    Yin, Hong [Commonwealth Scientific and Industrial Research Organisation, Manufacturing Flagship (Australia); Coleman, Victoria A. [National Measurement Institute Australia, Nanometrology Section (Australia); Casey, Phil S., E-mail: Phil.Casey@csiro.au [Commonwealth Scientific and Industrial Research Organisation, Manufacturing Flagship (Australia); Angel, Brad [Commonwealth Scientific and Industrial Research Organisation, Land and Water Flagship (Australia); Catchpoole, Heather J. [National Measurement Institute Australia, Nanometrology Section (Australia); Waddington, Lynne [Commonwealth Scientific and Industrial Research Organisation, Manufacturing Flagship (Australia); McCall, Maxine J. [Commonwealth Scientific and Industrial Research Organisation, Food and Nutrition Flagship (Australia)

    2015-02-15

    Given the broad commercial applications for ZnO nanomaterials, accurate attribution of physicochemical characteristics that induce toxic effects is particularly important. We report on the physicochemical properties of three commercial nano-ZnO products: Z-COTE and Z-COTE HP1 from BASF, and Nanosun from Micronisers, and, for reference, “bulk” ZnO from Sigma-Aldrich. Z-COTE, Nanosun and “bulk” consist of uncoated particles with different sizes, while Z-COTE HP1 consists of nanoparticles with a hydrophobic coating. Specific batches of these ZnO products were included in the OECD Sponsorship Programme to test manufactured nanomaterials. In order to identify properties potentially susceptible to variations between production runs, three additional batches of Z-COTE and Nanosun and two additional batches of Z-COTE HP1 were also investigated here. In general, all products showed little variation between batches for properties measured from powdered samples, but batch variations in the amount of surface coating were evident for the coated Z-COTE HP1. Properties measured with samples dispersed in liquids (agglomeration, photocatalytic activity, dissolution) were highly dependent on dispersion protocols, and this made it difficult to differentiate between differences due to dispersion and due to batches. However, batch-sensitive properties did appear to be present in Z-COTE and Z-COTE HP1 (photocatalytic activity), and Nanosun (dissolution). Intra-batch time and/or storage-dependent changes in the applied surface coating, noted specifically for the OECD batch of Z-COTE HP1, highlight the need for best practice when storing and accessing stocks of nano products. Awareness of inter-batch and intra-batch variability is essential for commercial applications and for nanotoxicological studies aimed at identifying links between physicochemical properties and any adverse effects in biological systems.

  4. 利用PHPExcel类实现Excel数据批量操作%Excel Data Batch Processing Using PHPExcel Class

    Institute of Scientific and Technical Information of China (English)

    胡必波

    2015-01-01

    Based on Excel table of the campus one-stop service system, this paper mainly introduces the interactive examples of batch data import and export of Excel table with PHPExcel class, and summarizes some methods, techniques and notes of PHPExcel class. For the actual project, the batch data operation of Excel table has signed and guiding significance.%以校园一站式服务系统导出的Excel表为计算基础,主要介绍使用PHPExcel类对Excel表进行数据批量导入导出的交互实例,并通过实例分析总结PHPExcel类使用的一些方法、技巧,以及注意事项。对于实际项目中EXCEL表的批量数据操作有借签和指导意义。

  5. Batch By Batch Longitudinal Emittance Blowup MD

    CERN Document Server

    Mastoridis, T; Butterworth, A; Jaussi, M; Molendijk, J

    2012-01-01

    The transverse bunch emittance increases significantly at 450 GeV from the time of injection till the ramp due to IBS. By selectively blowing up the longitudinal emittance of the incoming batch at each injection, it should be possible to reduce the transverse emittance growth rates due to IBS. An MD was conducted on April 22nd 2012 to test the feasibility and performance of the batch-by-batch longitudinal emittance blowup. There were three main goals during the MD. First, to test the developed hardware, firmware, and software for the batch-by-batch blowup. Then, to measure the transverse emittance growth rates of blown-up and "witness" batches to quantify any improvement, and finally to test the ALLInjectSequencer class, which deals with the complicated gymnastics of introducing or masking the new batch to various RF loops.

  6. Controle multivariado de processos em batelada com duração variável Multivariate statistical control of unsynchronized batch processes

    Directory of Open Access Journals (Sweden)

    Flávio S. Fogliatto

    2008-01-01

    Full Text Available Processos em batelada são utilizados em diversos setores industriais (por exemplo, na manufatura de alimentos e fármacos. Nesses processos, matérias-primas são carregadas em uma unidade de processamento e submetidas a uma série de transformações até a obtenção do produto final. O desempenho do processo é descrito por variáveis, monitoradas ao longo da batelada. Dados resultantes desses processos tendem a apresentar uma estrutura de correlação e autocorrelação significativa, sendo usualmente monitorados usando cartas de controle baseadas na análise de componentes principais (CCPs. Neste artigo, investiga-se o caso especial, bastante freqüente na prática, de bateladas com duração variável, as quais não podem ser diretamente monitoradas através das CCPs. Para tanto, propõe-se uma nova estratégia de controle multivariado da qualidade. No procedimento proposto, bateladas não são alinhadas ou time warped relativamente a suas trajetórias, mas completadas utilizando um esquema de fácil implementação prática. Desta forma, preserva-se toda a informação sobre a variabilidade ao longo do eixo do tempo nos perfis das variáveis de processo. O conjunto de dados completados é analisado utilizando o método Statis e o monitoramento do desempenho da batelada é realizado diretamente nos gráficos de planos fatoriais, a partir dos quais cartas de controle não-paramétricas são derivadas. Um exemplo utilizando dados simulados ilustra a proposta metodológica.Batch processes are widely used in several industrial sectors, such as food and pharmaceutical manufacturing. In a typical batch, raw materials are loaded in the processing unit and submitted to a series of transformations, yielding the final product. Process performance is described by variables which are monitored as the batch progresses. Data arising from such processes are likely to display a strong correlation-autocorrelation structure, and are usually monitored using

  7. Integrated batch production and maintenance scheduling for multiple items processed on a deteriorating machine to minimize total production and maintenance costs with due date constraint

    Directory of Open Access Journals (Sweden)

    Zahedi Zahedi

    2016-04-01

    Full Text Available This paper discusses an integrated model of batch production and maintenance scheduling on a deteriorating machine producing multiple items to be delivered at a common due date. The model describes the trade-off between total inventory cost and maintenance cost as the increase of production run length. The production run length is a time bucket between two consecutive preventive maintenance activities. The objective function of the model is to minimize total cost consisting of in process and completed part inventory costs, setup cost, preventive and corrective maintenance costs and rework cost. The problem is to determine the optimal production run length and to schedule the batches obtained from determining the production run length in order to minimize total cost.

  8. Sustainable Chemical Process Development through an Integrated Framework

    DEFF Research Database (Denmark)

    Papadakis, Emmanouil; Kumar Tula, Anjan; Anantpinijwatna, Amata

    2016-01-01

    This paper describes the development and the application of a general integrated framework based on systematic model-based methods and computer-aided tools with the objective to achieve more sustainable process designs and to improve the process understanding. The developed framework can be applied...... to a wide range of problems, including the design of new processes as well as retrofit of existing batch-continuous production systems. The overview of the framework together with results from two case studies is presented to highlight the key aspects and the applicability of the framework. These case...

  9. Physical-chemical processes in a protoplanetary cloud

    Science.gov (United States)

    Lavrukhina, Avgusta K.

    1991-01-01

    Physical-chemical processes in a protoplanetary cloud are discussed. The following subject areas are covered: (1) characteristics of the chemical composition of molecular interstellar clouds; (2) properties and physico-chemical process in the genesis of interstellar dust grains; and (3) the isotope composition of volatiles in bodies of the Solar System.

  10. Performance evaluation of a photo-Fenton process applied to pollutant removal from textile effluents in a batch system.

    Science.gov (United States)

    Módenes, A N; Espinoza-Quiñones, F R; Manenti, D R; Borba, F H; Palácio, S M; Colombo, A

    2012-08-15

    In this work, the performance of a photo-Fenton process-based textile effluent treatment was investigated using both solar and artificial light sources. A full 3(3) factorial experimental design was applied for the optimisation with respect to three parameters: initial pH, amounts of Fe(2+) (0.01-0.09 g L(-1)) and H(2)O(2) (1-7 g L(-1)). The photo-Fenton process response was evaluated on the basis of chemical oxygen demand (COD) removal and decolourisation. The optimum conditions of the photo-Fenton process were attained at concentration values of 0.05 g Fe(2+) L(-1) and 6.0 g H(2)O(2) L(-1) and pH 3, for both solar and artificial light sources. The effects of initial pH, and Fe(2+) and H(2)O(2) concentrations were evaluated. From the monitoring of TOC, COD, turbidity and decolourisation over time, the progress of the mineralisation of dyes was analysed, forming nitrate, ammonia nitrogen and nitrite. Low amounts of residual peroxide and iron, which were below the limit allowed by Brazilian environmental legislation, were attained after 360 min of irradiation time for both artificial and solar sources. An operational cost of US$ 6.85 per m(3) of treated effluent was estimated using solar irradiation.

  11. Physical and Chemical Processing in Flames

    Science.gov (United States)

    2013-08-12

    than the classical Troe formula, and the development of a Chemical Explosive Mode Analysis ( CEMA ) computation algorithm that allows on-the-fly...6-311++G(d,p) method. 3. Flame Stabilization and Chemical Explosive Mode Analysis ( CEMA ) Flame stabilization is essential in the understanding of

  12. Textiles and clothing sustainability sustainable textile chemical processes

    CERN Document Server

    2017-01-01

    This book highlights the challenges in sustainable wet processing of textiles, natural dyes, enzymatic textiles and sustainable textile finishes. Textile industry is known for its chemical processing issues and many NGO’s are behind the textile sector to streamline its chemical processing, which is the black face of clothing and fashion sector. Sustainable textile chemical processes are crucial for attaining sustainability in the clothing sector. Seven comprehensive chapters are aimed to highlight these issues in the book.

  13. Inside the removal of lead(II) from aqueous solutions by De-Oiled Allspice Husk in batch and continuous processes.

    Science.gov (United States)

    Cruz-Olivares, J; Pérez-Alonso, C; Barrera-Díaz, C; López, G; Balderas-Hernández, P

    2010-09-15

    A new adsorbent material for removing lead ions from aqueous solutions has been investigated. The residue of the allspice extraction process (De-Oiled Allspice Husk) was used on the removal of Pb(II) from water solutions. The lead sorption capacity of De-Olied Allspice Husk (DOAH) was studied in batch and continuous processes. It was found that percentage removals of Pb(II) depend on the pH and the initial lead concentrations. The Pb(II) uptake process was maximum at pH 5 in a range concentrations of 5-25 mg L(-1). The overall sorption process was well described by the pseudo-second-order kinetic model under conditions of pH 5 (0.1 g adsorbent per 100 mL of contaminated solution) 0.001 mass/volume ratio and 25 degrees C. The sorption capacity of lead(II) onto DOAH in batch process was 5.00, 8.02, 11.59, 15.23 and 20.07 mg g(-1), when the concentration solutions were 5, 10, 15, 20 and 25 mg L(-1) respectively. These values are lower than obtained in continuous process, where lead was removed by 95% and the experimental results were appropriately fitted by the Yoon-Nelson model. X-ray photoelectron spectroscopy (XPS) provides information regarding the interactions between lead ions and the adsorbent surface indicating that the formation of 2 complexes depends on the functional groups associated.

  14. The optimal manufacturing batch size with rework under time-varying demand process for a finite time horizon

    Science.gov (United States)

    Musa, Sarah; Supadi, Siti Suzlin; Omar, Mohd

    2014-07-01

    Rework is one of the solutions to some of the main issues in reverse logistic and green supply chain as it reduces production cost and environmental problem. Many researchers focus on developing rework model, but to the knowledge of the author, none of them has developed a model for time-varying demand rate. In this paper, we extend previous works and develop multiple batch production system for time-varying demand rate with rework. In this model, the rework is done within the same production cycle.

  15. Chemical Processing Department monthly report for April 1958

    Energy Technology Data Exchange (ETDEWEB)

    Warren, J.H.

    1958-05-21

    The separations plants operated on schedule, and Pu production exceeded commitment. UO{sub 3} production and shipments were also ahead of schedule. Purex operation under pseudo two-cycle conditions (elimination of HS and 1A columns, co-decontamination cycle concentrator HCP) was successful. Final U stream was 3{times} lower in Pu than ever before; {gamma} activity in recovered HNO{sub 3} was also low. Four of 6 special E metal batches were processed through Redox and analyzed. Boric acid is removed from solvent extraction process via aq waste. The filter in Task II hydrofluorinator was changed from carbon to Poroloy. Various modifications to equipment were made.

  16. 基于改进MPLS的间歇过程监测与故障诊断%Batch process monitoring and fault diagnosis based on improved MPLS

    Institute of Scientific and Technical Information of China (English)

    高学金; 崔久莉; 齐咏生; 王普; 王锡昌

    2013-01-01

    针对间歇过程三维数据预处理中不同展开方式的多向偏最小二乘(MPLS)方法在线应用时存在的缺陷,提出改进的MPLS方法。该方法结合传统沿变量展开与批次展开的优势,不仅包含了批次间的信息,在一定程度上去除了过程的非线性及动态性,而且解决了在线应用时数据填充的问题;其次,该方法采用随时间更新的协方差代替固定的主元协方差充分考虑了得分向量的动态特性;最后,引进时变贡献图的故障诊断方法,实现了对故障源的实时跟踪。将该方法应用到工业青霉素发酵过程中,并与传统的MPLS方法进行比较。结果表明:该方法具有更好的监控性能,并能够及时检测故障及跟踪故障源。%Aiming at the defect of three-dimensional data pre-processing of traditional partial least squares (MPLS) in batch process online monitoring, an improved method of MPLS was researched to do online monitoring and fault diagnosis in this paper. In the data pre-processing, the method combined the advantages of traditional expanding methods. It contained information of different batches that removed the nonlinear and dynamic characteristics of the process at a certain extent, as well as resolving the problem of data filled in online applications. Then, the method researched in this paper used time-varying covariance to replace the fixed one of principal components, which fully considers the dynamic characteristics of the score vector. In addition, time-varying contribution plots were proposed to diagnose anomalous batch process. The improved method is applied to detecting and identifying faults in the simulation benchmark of fed-batch penicillin production and is compared with traditional MPLS method. The results show that the improved method has better performance in process monitoring, identify and faults in time and follows the tracks of fault source instantly.

  17. Comparison of semi-batch vs. continuously fed anaerobic bioreactors for the treatment of a high-strength, solids-rich pumpkin-processing wastewater.

    Science.gov (United States)

    del Agua, Isabel; Usack, Joseph G; Angenent, Largus T

    2015-01-01

    The objective of this work was to compare two different high-rate anaerobic bioreactor configurations--the anaerobic sequencing batch reactor (ASBR) and the upflow anaerobic solid removal (UASR) reactor--for the treatment of a solid-rich organic wastewater with a high strength. The two, 4.5-L reactors were operated in parallel for close to 100 days under mesophilic conditions (37°C) with non-granular biomass by feeding a pumpkin wastewater with ∼4% solids. The organic loading rate of pumpkin wastewater was increased periodically to a maximum of 8 g COD L(-1) d(-1) by shortening the hydraulic retention time to 5.3 days. Compositional analysis of pumpkin wastewater revealed deficiencies in the trace metal cobalt and alkalinity. With supplementation, the ASBR outperformed the UASR reactor with total chemical oxygen demand (COD) removal efficiencies of 64% and 53%, respectively, achieving a methane yield of 0.27 and 0.20 L CH4 g(-1) COD fed to the ASBR and UASR, respectively. The better performance realized with the ASBR and this specific wastewater was attributed to its semi-batch, dynamic operating conditions rather than the continuous operating conditions of the UASR reactor.

  18. Modelling of a Batch Whey Cultivation of Kluyveromyces marxianus var. lactis MC 5 with Investigation of Mass Transfer Processes in the Bioreactor

    OpenAIRE

    Mitko Petrov; Tatiana Ilkova; Juris Vanags

    2015-01-01

    This study presents a mathematical model of a batch fermentation of lactose oxidation from a natural substratum in a cultivation by the strain Kluyweromyces marxianus var. lactis MC 5. In the model of the process, the mass transfer in the bioreactor for oxygen concentration in the gas phase (GP) and in the liquid phase (LP) is based on the dispersion model of the GP. In addition, perfect mixing in LP is included. Nine models were investigated for specific growth rate and specific oxygen consu...

  19. Improvement of Efficiency and Electrical Energy Consumption of AB74 Degradation Process using A Novel Cylindrical Batch Photochemical Reactor.

    Directory of Open Access Journals (Sweden)

    Mohammad Ebrahim Olya

    2016-06-01

    Full Text Available Optimization of electric energy consumption in degradation of Indigo Carmine based on a new cylindrical batch suspension photocatalytic reactor designing concerning the main engineering parameters such as mixing, reaction kinetic, mass transfer, catalyst illumination, and inherent potential of contaminant was done. The most degradation efficiency was observed within in air flow rate 1.2L.min-1, initial hydrogen peroxide concentration 0.0294mol.L-1, pH between 2-3, initial dye concentration 10mg.L-1, and initial TiO2 dose 2g.L-1. Applying optimum condition eventuated 76.09% TOC reduction after 60 min reaction time. The results show that designed reactor is extremely affective in reduction of operational cost.

  20. Endoplasmic Reticulum-Associated rht-PA Processing in CHO Cells: Influence of Mild Hypothermia and Specific Growth Rates in Batch and Chemostat Cultures.

    Directory of Open Access Journals (Sweden)

    Mauricio Vergara

    Full Text Available Chinese hamster ovary (CHO cells are the main host for producing recombinant proteins with human therapeutic applications mainly because of their capability to perform proper folding and glycosylation processes. In addition, mild hypothermia is one of the main strategies for maximising the productivity of these systems. However, little information is available on the effect of culture temperature on the folding and degradation processes of recombinant proteins that takes place in the endoplasmic reticulum.In order to evaluate the effect of the mild hypothermia on processing/endoplasmatic reticulum-associated degradation (ERAD processes, batch cultures of CHO cells producing recombinant human tissue plasminogen activator (rht-PA were carried out at two temperatures (37°C and 33°C and treated with specific inhibitors of glycosylation and ERAD I (Ubiquitin/Proteasome system or ERAD II (Autophagosoma/Lisosomal system pathways. The effect of mild hypothermia was analysed separately from its indirect effect on specific cell growth rate. To do this, chemostat cultures were carried out at the same incubation conditions as the batch cultures, controlling cell growth at high (0.017 h-1 and low (0.012 h-1 dilution rates. For a better understanding of the investigated phenomenon, cell behaviour was also analysed using principal component analysis (PCA.Results suggest that rht-PA is susceptible to degradation by both ERAD pathways studied, revealing that processing and/or ERAD processes are sensitive to temperature cultivation in batch culture. Moreover, by isolating the effect of culture temperature from the effect of cell growth rate verifyed by using chemostat cultures, we have found that processing and/or ERAD processes are more sensitive to reduction in specific growth rate than low temperature, and that temperature reduction may have a positive effect on protein processing. Interestingly, PCA indicated that the integrated performance displayed by CHO

  1. 27 CFR 19.748 - Dump/batch records.

    Science.gov (United States)

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2010-04-01 2010-04-01 false Dump/batch records. 19.748... OF THE TREASURY LIQUORS DISTILLED SPIRITS PLANTS Records and Reports Processing Account § 19.748 Dump/batch records. (a) Format of dump/batch records. Proprietor's dump/batch records shall contain,...

  2. Heparins: process-related physico-chemical and compositional characteristics, fingerprints and impurities.

    Science.gov (United States)

    Liverani, Lino; Mascellani, Giuseppe; Spelta, Franco

    2009-11-01

    During the past 25 years, heparin extraction and purification processes have changed. The results of these changes are reflected by the continuous increase in potency of the International Standard for heparin. This increase is due not only to a higher purity, but also to a number of changes in the physico-chemical characteristics of heparin. For long time, all these changes have been disregarded as non-critical by regulatory authorities. Heparin marketing authorisation was reviewed only two years ago and Pharmacopoeia monographs were reviewed just for the addition of new tests, mainly aimed at tackling the oversulfated chondroitin sulfate (OSCS) crisis. Currently, heparin monographs are again under revision. Such changes, different for each manufacturer, have caused a further increase in the heterogeneity of individual batches of heparin. This review aims at showing that chemical, physical and biological characteristics of heparin (such as disaccharide composition, amount of low sulfated and high sulfated sequences, molecular weight profiles [MW], activities, structural artifacts, fingerprints and glycosaminoglycans impurities) are all process-dependent and may significantly vary when different processes are used to minimise the content of dermatan sulfate. The wide heterogeneity of the physico-chemical characteristics of currently marketed heparin and the lack of suitable and shareable reference standards for the identification/quantification of process-related impurities caused, and are still causing, heated debates among scientific institutions, companies and authorities.

  3. Simultaneous nitrate and organic matter removal from salmon industry wastewater: the effect of C/N ratio, nitrate concentration and organic load rate on batch and continuous process.

    Science.gov (United States)

    Huiliñir, C; Hernández, S; Aspé, E; Roeckel, M

    2012-06-30

    Although simultaneous denitrification-anaerobic digestion has been studied extensively, the use of salmon effluents as organic matter source has received little attention. This study evaluated the effect of C/N ratio, nitrate concentration, and organic load rate (OLR) on simultaneous nitrate and organic matter removal using salmon effluents. The study was carried out in a batch reactor with suspended biomass at 37 °C and pH 7.5, and in continuous biofilm tubular reactors at 37 °C fed with a mixture of a synthetic substrate and a saline protein-rich salmon-plant effluent. The results of the batch and continuous experiments showed that nitrate abatement was greater than 95% at all the studied C/N ratios, without effect of the C/N ratio on NO(3)(-)-N transformation and ammonia production. An increase of nitrate concentration increased organic matter consumption as well as the hydrolytic rate. The organic matter reduction varied between 88% and 40% in the continuous process. For a continuous process, the increase of the OLR decreases the removal of organic matter.

  4. Enhancement of canthaxanthin production from Dietzia natronolimnaea HS-1 in a fed-batch process using trace elements and statistical methods

    Directory of Open Access Journals (Sweden)

    M. R. Nasri Nasrabadi

    2010-12-01

    Full Text Available Under fed-batch process conditions, the statistical analysis of trace elements was performed by application of Plackett-Burman design (for screening tests and response surface methodology (for predicting the optimal points to achieve the highest level of canthaxanthin production from Dietzia natronolimnaea HS-1. Plackett-Burman design was conducted on eleven trace elements (i. e., aluminum, boron, cobalt, copper, iron, magnesium, manganese, molybdenum, selenium, vanadium and zinc to select out elements that significantly enhance the canthaxanthin production of D. natronolimnaea HS-1. Plackett-Burman design revealed that Fe3+, Cu2+ and Zn2+ ions had the highest effect on canthaxanthin production of D. natronolimnaea HS-1 (P<0.05. These three elements were used for further optimization. By means of response surface methodology for the fed-batch process, the optimum conditions to achieve the highest level of canthaxanthin (8923±18 µg/L were determined as follow: Fe3+ 30 ppm, Cu2+ 28.75 ppm and Zn2+ 27 ppm.

  5. Modelling of a Batch Whey Cultivation of Kluyveromyces marxianus var. lactis MC 5 with Investigation of Mass Transfer Processes in the Bioreactor

    Directory of Open Access Journals (Sweden)

    Mitko Petrov

    2015-04-01

    Full Text Available This study presents a mathematical model of a batch fermentation of lactose oxidation from a natural substratum in a cultivation by the strain Kluyweromyces marxianus var. lactis MC 5. In the model of the process, the mass transfer in the bioreactor for oxygen concentration in the gas phase (GP and in the liquid phase (LP is based on the dispersion model of the GP. In addition, perfect mixing in LP is included. Nine models were investigated for specific growth rate and specific oxygen consumptions rate: Monod, Mink, Tessier, Aiba, Andrews, Haldane, Luong, Edward and Han-Levenspiel. In regard to the parameter estimation, the worst observed error was used for all experiments as an objective function. This approach is a special case of multi objective parameter estimation problems allowing the parameter estimation problem to become a min-max problem. The results obtained (values of criteria, relative error and statistics λ for the specific growth rate showed that the best fit to experimental data is achieved when applying the Mink model. In a combination a Mink, and Monod, Mink, Luong, Haldane, and Han-Levenspiel are used for specific oxygen consumptions rate. Based on the investigation, it was discovered that the best fit belonged to the models of Mink and Haldane, Mink and Luong and Mink and Han-Levenspiel. Therefore, these particular models are used for modeling the batch processes.

  6. Stereodynamics: From elementary processes to macroscopic chemical reactions

    Energy Technology Data Exchange (ETDEWEB)

    Kasai, Toshio [Department of Chemistry, National Taiwan University, Taipei 106, Taiwan (China); Graduate School of Science, Department of Chemistry, Osaka University, Toyonaka, 560-0043 Osaka (Japan); Che, Dock-Chil [Graduate School of Science, Department of Chemistry, Osaka University, Toyonaka, 560-0043 Osaka (Japan); Tsai, Po-Yu [Department of Chemistry, National Taiwan University, Taipei 106, Taiwan (China); Department of Chemistry, National Chung Hsing University, Taichung 402, Taiwan (China); Institute of Atomic and Molecular Sciences, Academia Sinica, Taipei 106, Taiwan (China); Lin, King-Chuen [Department of Chemistry, National Taiwan University, Taipei 106, Taiwan (China); Institute of Atomic and Molecular Sciences, Academia Sinica, Taipei 106, Taiwan (China); Palazzetti, Federico [Scuola Normale Superiore, Pisa (Italy); Dipartimento di Chimica Biologia e Biotecnologie, Università di Perugia, 06123 Perugia (Italy); Aquilanti, Vincenzo [Dipartimento di Chimica Biologia e Biotecnologie, Università di Perugia, 06123 Perugia (Italy); Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Roma (Italy); Instituto de Fisica, Universidade Federal da Bahia, Salvador (Brazil)

    2015-12-31

    This paper aims at discussing new facets on stereodynamical behaviors in chemical reactions, i.e. the effects of molecular orientation and alignment on reactive processes. Further topics on macroscopic processes involving deviations from Arrhenius behavior in the temperature dependence of chemical reactions and chirality effects in collisions are also discussed.

  7. 基于支持向量机MPLS的间歇过程故障诊断方法%On-line Fault Detection Using SVM-based Dynamic MPLS for Batch Processes

    Institute of Scientific and Technical Information of China (English)

    李运锋; 汪志锋; 袁景淇

    2006-01-01

    In this article, a nonlinear dynamic multiway partial least squares (MPLS) based on support vector machines (SVM) is developed for on-line fault detection in batch processes. The approach, referred to as SVM-based DMPLS, integrates the SVM with the MPLS model. Process data from normal historical batches are used to develop the MPLS model, and a series of single-input-single-output SVM networks are adopted to approximate nonlinear inner relationship between input and output variables. In addition, the application of a time-lagged window technique not only makes the complementarities of unmeasured data of the monitored batch unnecessary, but also significantly reduces the computation and storage requirements in comparison with the traditional MPLS. The proposed approach is validated by a simulation study of on-line fault detection for a fed-batch penicillin production.

  8. Fluid flow for chemical and process engineers

    CERN Document Server

    Holland, F

    1995-01-01

    This major new edition of a popular undergraduate text covers topics of interest to chemical engineers taking courses on fluid flow. These topics include non-Newtonian flow, gas-liquid two-phase flow, pumping and mixing. It expands on the explanations of principles given in the first edition and is more self-contained. Two strong features of the first edition were the extensive derivation of equations and worked examples to illustrate calculation procedures. These have been retained. A new extended introductory chapter has been provided to give the student a thorough basis to understand the methods covered in subsequent chapters.

  9. Chemical Sensing for Buried Landmines - Fundamental Processes Influencing Trace Chemical Detection

    Energy Technology Data Exchange (ETDEWEB)

    PHELAN, JAMES M.

    2002-05-01

    Mine detection dogs have a demonstrated capability to locate hidden objects by trace chemical detection. Because of this capability, demining activities frequently employ mine detection dogs to locate individual buried landmines or for area reduction. The conditions appropriate for use of mine detection dogs are only beginning to emerge through diligent research that combines dog selection/training, the environmental conditions that impact landmine signature chemical vapors, and vapor sensing performance capability and reliability. This report seeks to address the fundamental soil-chemical interactions, driven by local weather history, that influence the availability of chemical for trace chemical detection. The processes evaluated include: landmine chemical emissions to the soil, chemical distribution in soils, chemical degradation in soils, and weather and chemical transport in soils. Simulation modeling is presented as a method to evaluate the complex interdependencies among these various processes and to establish conditions appropriate for trace chemical detection. Results from chemical analyses on soil samples obtained adjacent to landmines are presented and demonstrate the ultra-trace nature of these residues. Lastly, initial measurements of the vapor sensing performance of mine detection dogs demonstrates the extreme sensitivity of dogs in sensing landmine signature chemicals; however, reliability at these ultra-trace vapor concentrations still needs to be determined. Through this compilation, additional work is suggested that will fill in data gaps to improve the utility of trace chemical detection.

  10. Supervision of Fed-Batch Fermentations

    DEFF Research Database (Denmark)

    Gregersen, Lars; Jørgensen, Sten Bay

    1999-01-01

    Process faults may be detected on-line using existing measurements based upon modelling that is entirely data driven. A multivariate statistical model is developed and used for fault diagnosis of an industrial fed-batch fermentation process. Data from several (25) batches are used to develop a mo...

  11. Chemical Process Design: An Integrated Teaching Approach.

    Science.gov (United States)

    Debelak, Kenneth A.; Roth, John A.

    1982-01-01

    Reviews a one-semester senior plant design/laboratory course, focusing on course structure, student projects, laboratory assignments, and course evaluation. Includes discussion of laboratory exercises related to process waste water and sludge. (SK)

  12. Quantum Matter-Photonics Framework: Analyses of Chemical Conversion Processes

    CERN Document Server

    Tapia, O

    2014-01-01

    A quantum Matter-Photonics framework is adapted to help scrutinize chemical reaction mechanisms and used to explore a process mapped from chemical tree topological model. The chemical concept of bond knitting/breaking is reformulated via partitioned base sets leading to an abstract and general quantum presentation. Pivotal roles are assigned to entanglement, coherence,de-coherence and Feshbach resonance quantum states that permit apprehend gating states in conversion processes. A view from above in the state energy eigenvalue ladder, belonging to full system spectra complement the standard view from ground state. A full quantum physical view supporting chemical change obtains.

  13. Chemical Processing Department monthly report, April 1957

    Energy Technology Data Exchange (ETDEWEB)

    1957-05-22

    Two new production records were set during April, for processed U and Pu production. 0.9 tons sheared NRX fuel were dissolved in Redox. Discrepancies in Pu yield are being studied. Alternate methods of recovering Np are being evaluated. The Purex prototype facility will be converted to the anion exchange process. Alternate designs for a Purex miniature service dissolver were reviewed. The Purex HA column will be replaced.

  14. Development of an in process control filtration-assisted chemiluminometric immunoassay to quantify foot and mouth disease virus (FMDV) non-capsid proteins in vaccine-antigen batches.

    Science.gov (United States)

    Capozzo, Alejandra Victoria; Martínez, Manuel Rosendo; Schielen, Wilhelmus Joseph Gerardus

    2010-09-14

    In many countries, foot and mouth disease (FMD) is controlled by vaccination and surveillance against non-capsid proteins (NCP); therefore vaccines are required not to induce antibodies against NCP. Vaccine purity is evaluated by repeated inoculation of naïve cattle, an expensive and time consuming protocol that raises several animal welfare concerns. We have developed an in process control filtration-assisted chemiluminometric immunoassay (FAL-ELISA), to detect and quantify NCP in vaccine-antigen batches regardless of its volume and composition. Samples are filtered through PVDF-filter microplates pre-coated with a monoclonal antibody against NCP. Filtration removes all unbound components in the sample and captured NCP are detected by anti-NCP conjugate followed by incubation with the substrate, luminol/peroxide. Analytical detection limit was 2 ng for purified NCP and 4 ng for vaccine-antigen batches spiked with NCP, which makes this assay sensitive enough to be applied to purity control of FMD vaccines. Vaccine components did not interfere with the antibody and substrate reactions in the assay. FAL-ELISA is an alternative for the in vivo tests, observing the objective to Replace, Reduce and Refine the use of animals for quality control of immunobiologicals.

  15. Biogenic hydrogen conversion of de-oiled jatropha waste via anaerobic sequencing batch reactor operation: process performance, microbial insights, and CO2 reduction efficiency.

    Science.gov (United States)

    Kumar, Gopalakrishnan; Lin, Chiu-Yue

    2014-01-01

    We report the semicontinuous, direct (anaerobic sequencing batch reactor operation) hydrogen fermentation of de-oiled jatropha waste (DJW). The effect of hydraulic retention time (HRT) was studied and results show that the stable and peak hydrogen production rate of 1.48 L/L ∗ d and hydrogen yield of 8.7 mL H2/g volatile solid added were attained when the reactor was operated at HRT 2 days (d) with a DJW concentration of 200 g/L, temperature 55 °C, and pH 6.5. Reduced HRT enhanced the production performance until 1.75 d. Further reduction has lowered the process efficiency in terms of biogas production and hydrogen gas content. The effluent from hydrogen fermentor was utilized for methane fermentation in batch reactors using pig slurry and cow dung as seed sources. The results revealed that pig slurry was a feasible seed source for methane generation. Peak methane production rate of 0.43 L CH4/L ∗ d and methane yield of 20.5 mL CH4/g COD were observed at substrate concentration of 10 g COD/L, temperature 30 °C, and pH 7.0. PCR-DGGE analysis revealed that combination of cellulolytic and fermentative bacteria were present in the hydrogen producing ASBR.

  16. Biogenic Hydrogen Conversion of De-Oiled Jatropha Waste via Anaerobic Sequencing Batch Reactor Operation: Process Performance, Microbial Insights, and CO2 Reduction Efficiency

    Directory of Open Access Journals (Sweden)

    Gopalakrishnan Kumar

    2014-01-01

    Full Text Available We report the semicontinuous, direct (anaerobic sequencing batch reactor operation hydrogen fermentation of de-oiled jatropha waste (DJW. The effect of hydraulic retention time (HRT was studied and results show that the stable and peak hydrogen production rate of 1.48 L/L*d and hydrogen yield of 8.7 mL H2/g volatile solid added were attained when the reactor was operated at HRT 2 days (d with a DJW concentration of 200 g/L, temperature 55°C, and pH 6.5. Reduced HRT enhanced the production performance until 1.75 d. Further reduction has lowered the process efficiency in terms of biogas production and hydrogen gas content. The effluent from hydrogen fermentor was utilized for methane fermentation in batch reactors using pig slurry and cow dung as seed sources. The results revealed that pig slurry was a feasible seed source for methane generation. Peak methane production rate of 0.43 L CH4/L*d and methane yield of 20.5 mL CH4/g COD were observed at substrate concentration of 10 g COD/L, temperature 30°C, and pH 7.0. PCR-DGGE analysis revealed that combination of celluloytic and fermentative bacteria were present in the hydrogen producing ASBR.

  17. Batch and Fed-Batch Fermentation System on Ethanol Production from Whey using Kluyveromyces marxianus

    Directory of Open Access Journals (Sweden)

    H Hadiyanto

    2013-10-01

    Full Text Available Nowadays reserve of fossil fuel has gradually depleted. This condition forces many researchers to  find energy alternatives which is renewable and sustainable in the future. Ethanol derived from cheese industrial waste (whey using fermentation process can be a new perspective in order to secure both energy and environment. The aim of this study was  to compare the operation modes (batch and fed-batch of fermentation system on ethanol production from whey using Kluyveromyces marxianus. The result showed that the fermentation process for ethanol production by fed-batch system was higher at some point of parameters compared with batch system. Growth rate and ethanol yield (YP/S of fed-batch fermentation were 0.122/h and 0.21 gP/gS respectively; growth rate and ethanol yield (YP/S of batch fermentation were 0.107/h, and 0.12 g ethanol/g substrate, respectively. Based on the data of biomass and ethanol concentrations, the fermentation process for ethanol production by fed-batch system were higher at some point of parameters compared to batch system. Periodic substrate addition performed on fed-batch system leads the yeast growth in low substrate concentrations and consequently  increasing their activity and ethanol productivity. Keywords: batch; ethanol; fed-batch; fermentation;Kluyveromyces marxianus, whey

  18. System Design of Batch Processing Modes in Processing-Assembly Enterprise with Transit Time Considered%考虑运输时间的加工装配型企业批量加工模式系统设计

    Institute of Scientific and Technical Information of China (English)

    贾国柱; 孔继利

    2013-01-01

    在考虑相邻工序间运输时间的基础上,设计加工装配型企业批量加工模式系统的算法流程,并完成系统的开发.该系统可生成不同移动方式下的零件加工和搬运甘特图,能够计算生产周期、零件搬运次数、每次零件的搬运数量、开始搬运和完成搬运时间、开始加工和结束加工时间等详细信息.利用系统提供的生产周期,决策者可以决定一批新进入系统的零件是否在不需要生产系统进行单元重构的情况下,就可以满足订单交货期的要求.以系统提供的部分数据为基础,建立0-1规划模型来求解相邻工序间搬运零件所需的最少搬运设备数量.%With transit time of the in-between processes considered, a detailed algorithm procedure for the system design of batch processing modes in processing-assembly enterprise is presented. With this algorithm procedure, a software system is developed. The software system is able to generate a Gantt chart of processing and handling a batch of parts based on three kinds of transfer modes. Meanwhile, it is capable of yielding useful information, such as production cycle, the number of times that a batch of parts are handled , the number of parts for each handling process, start time and end time of handling (including the earliest and latest) , start time and end time of processing, and so on. The decision-makers can effectively decide whether the existing production system can produce goods whose delivery time can meet customer's requirement by using the information of production cycle without cell reconstruction for the production system. Furthermore, decision-makers can schedule the processing tasks of the batch parts, together with another batch. We finally construct a 0 - 1 programming model according to the system data. This model can obtain a solution with the least number of material movements for the in-between processes.

  19. Chemical industrial wastewater treated by combined biological and chemical oxidation process.

    Science.gov (United States)

    Guomin, Cao; Guoping, Yang; Mei, Sheng; Yongjian, Wang

    2009-01-01

    Wastewaters from phenol and rubber synthesis were treated by the activated sludge process in a large-scale chemical factory in Shanghai, but the final effluent quality cannot conform with the local discharge limit without using river water for dilution. Therefore, this chemical factory had to upgrade its wastewater treatment plant. To fully use the present buildings and equipment during upgrading of the chemical factory's wastewater treatment plant and to save operation costs, a sequential biological pre-treatement, chemical oxidation, and biological post-treatment (or BCB for short) process had been proposed and investigated in a pilot trial. The pilot trial results showed that about 80% COD in the chemical wastewater could be removed through anoxic and aerobic degradation in the biological pre-treatement section, and the residual COD in the effluent of the biological pre-treatment section belongs to refractory chemicals which cannot be removed by the normal biological process. The refractory chemicals were partial oxidized using Fenton's reagent in the chemical oxidation section to improve their biodegradability; subsequently the wastewater was treated by the SBR process in the biological post-treatment section. The final effluent COD reached the first grade discharge limit (process, the operation cost of the BCB process increased by about 0.5 yuan (RMB) per cubic metre wastewater, but about 1,240,000 m(3) a(-1) dilution water could be saved and the COD emission could be cut down by 112 tonne each year.

  20. The production of fuels and chemicals from food processing wastes & cellulosics. Final research report

    Energy Technology Data Exchange (ETDEWEB)

    Dale, M.C.; Okos, M.; Burgos, N. [and others

    1997-06-15

    High strength food wastes of about 15-20 billion pounds solids are produced annually by US food producers. Low strength food wastes of 5-10 billion pounds/yr. are produced. Estimates of the various components of these waste streams are shown in Table 1. Waste paper/lignocellulosic crops could produce 2 to 5 billion gallons of ethanol per year or other valuable chemicals. Current oil imports cost the US about $60 billion dollars/yr. in out-going balance of trade costs. Many organic chemicals that are currently derived from petroleum can be produced through fermentation processes. Petroleum based processes have been preferred over biotechnology processes because they were typically cheaper, easier, and more efficient. The technologies developed during the course of this project are designed to allow fermentation based chemicals and fuels to compete favorably with petroleum based chemicals. Our goals in this project have been to: (1) develop continuous fermentation processes as compared to batch operations; (2) combine separation of the product with the fermentation, thus accomplishing the twin goals of achieving a purified product from a fermentation broth and speeding the conversion of substrate to product in the fermentation broth; (3) utilize food or cellulosic waste streams which pose a current cost or disposal problem as compared to high cost grains or sugar substrates; (4) develop low energy recovery methods for fermentation products; and finally (5) demonstrate successful lab scale technologies on a pilot/production scale and try to commercialize the processes. The scale of the wastes force consideration of {open_quotes}bulk commodity{close_quotes} type products if a high fraction of the wastes are to be utilized.

  1. Review of Catalytic Hydrogen Generation in the Defense Waste Processing Facility (DWPF) Chemical Processing Cell

    Energy Technology Data Exchange (ETDEWEB)

    Koopman, D. C.

    2004-12-31

    This report was prepared to fulfill the Phase I deliverable for HLW/DWPF/TTR-98-0018, Rev. 2, ''Hydrogen Generation in the DWPF Chemical Processing Cell'', 6/4/2001. The primary objective for the preliminary phase of the hydrogen generation study was to complete a review of past data on hydrogen generation and to prepare a summary of the findings. The understanding was that the focus should be on catalytic hydrogen generation, not on hydrogen generation by radiolysis. The secondary objective was to develop scope for follow-up experimental and analytical work. The majority of this report provides a summary of past hydrogen generation work with radioactive and simulated Savannah River Site (SRS) waste sludges. The report also includes some work done with Hanford waste sludges and simulants. The review extends to idealized systems containing no sludge, such as solutions of sodium formate and formic acid doped with a noble metal catalyst. This includes general information from the literature, as well as the focused study done by the University of Georgia for the SRS. The various studies had a number of points of universal agreement. For example, noble metals, such as Pd, Rh, and Ru, catalyze hydrogen generation from formic acid and formate ions, and more acid leads to more hydrogen generation. There were also some points of disagreement between different sources on a few topics such as the impact of mercury on the noble metal catalysts and the identity of the most active catalyst species. Finally, there were some issues of potential interest to SRS that apparently have not been systematically studied, e.g. the role of nitrite ion in catalyst activation and reactivity. The review includes studies covering the period from about 1924-2002, or from before the discovery of hydrogen generation during simulant sludge processing in 1988 through the Shielded Cells qualification testing for Sludge Batch 2. The review of prior studies is followed by a

  2. Sustainability Indicators for Chemical Processes: III. Biodiesel Case Study

    Science.gov (United States)

    The chemical industry is one of the most important business sectors, not only economically, but also societally; as it allows humanity to attain higher standards and quality of life. Simultaneously, chemical products and processes can be the origin of potential human health and ...

  3. Evaluation of Chemical Coating Processes for AXAF

    Science.gov (United States)

    Engelhaupt, Darell; Ramsey, Brian; Mendrek, Mitchell

    1998-01-01

    The need existed at MSFC for the development and fabrication of radioisotope calibration sources of cadmium 109 and iron 55 isotopes. This was in urgent response to the AXA-F program. Several issues persisted in creating manufacturing difficulties for the supplier. In order to meet the MSFC requirements very stringent control needed to be maintained for the coating quality, specific activity and thickness. Due to the difficulties in providing the precisely controlled devices for testing, the delivery of the sources was seriously delayed. It became imperative that these fabrication issues be resolved to avoid further delays in this AXA-F observatory key component. The objectives are: 1) Research and provide expert advice on coating materials and procedures. 2) Research and recommend solutions to problems that have been experienced with the coating process. 3) Provide recommendations on the selection and preparation of substrates. 4) Provide consultation on the actual coating process including the results of the qualification and acceptance test programs. 5) Perform independent tests at UAH or MSFC as necessary.

  4. An integral term adaptive neural control of fed-batch fermentation biotechnological process; Control neuronal adaptable con termino integral para un proceso biotecnologico de fermentacion por lote alimentado

    Energy Technology Data Exchange (ETDEWEB)

    Baruch, Ieroham; Hernandez, Luis Alberto; Barrera Cortes, Josefina [Centro de Investigacion y de Estudios Avanzados, Instituto Politecnico Nacional, Mexico D.F. (Mexico)

    2005-07-15

    A nonlinear mathematical model of aerobic biotechnological process of a fed-batch fermentation system is derived using ordinary differential equations. A neurocontrol is applied using Recurrent Trainable Neural Network (RTNN) plus integral term; the first network performs an approximation of the plant's output; the second network generates the control signal so that the biomass concentration could be regulated by the nutrient influent flow rate into the bioreactor. [Spanish] Un modelo matematico no lineal de un proceso biotecnologico aerobio de un sistema de fermentacion por lote alimentado es presentado mediante ecuaciones diferenciales ordinarias. Es propuesto un control utilizando dos redes neuronales recurrentes entrenables (RNRE) con la adicion de un termino integral; la primera red representa un aproximador de la salida de la planta y la segunda genera la senal de control tal que la concentracion de la biomasa pueda ser regulada mediante la alimentacion de un flujo con nutrientes al biorreactor.

  5. Chemical Processing Department monthly report for February 1959

    Energy Technology Data Exchange (ETDEWEB)

    1959-03-20

    This report for February 1959, from the Chemical Processing Department at HAPO, discusses the following: Production operation; Purex and Redox operation; Finished products operation; maintenance: Financial operations; facilities engineering; research; and employee relations.

  6. Chemical Processing Department monthly report for July 1957

    Energy Technology Data Exchange (ETDEWEB)

    McCune, F. K.; Johnson, W. E.; MacCready, W. K.; Warren, J. H.; Schroeder, O. C.; Groswith, C. T.; Mobley, W. N.; LaFollette, T. G.; Grim, K. G.; Shaw, H. P.; Richards, R. B.; Roberts, D. S.

    1957-08-22

    This report, for July 1957 from the Chemical Processing Department at HAPO, discusses the following; Production operation; Purex and Redox operation; Finished products operation; maintenance; Financial operations; facilities engineering; research; and employee relations.

  7. Chemical Processing Department monthly report for June 1961

    Energy Technology Data Exchange (ETDEWEB)

    1961-07-21

    This report, for June 1961 from the Chemical Processing Department at HAPO, discusses the following: Production operation; Purex and Redox operation; Finished products operation; maintenance; Financial operations; facilities engineering; research; employee relations; weapons manufacturing operation; and safety and security.

  8. Integrating chemical engineering fundamentals in the capstone process design project

    DEFF Research Database (Denmark)

    von Solms, Nicolas; Woodley, John; Johnsson, Jan Erik

    2010-01-01

    to each other. Similarly, in process design, steady state is always assumed for processes (i.e. production of a given chemical occurs at a constant rate, temperature, pressure and composition; feeds enter the plant at constant rates, etc.). However, in practice, chemical plants need to be carefully......, Process Design provides an opportunity for a comprehensive implementation of CDIO principles in a single course. Already the traditional chemical engineering “capstone” design course has for decades embodied many of the essential features of CDIO (for example the focus on group work, development......All B.Eng. courses offered at the Technical University of Denmark (DTU) must now follow CDIO standards. The final “capstone” course in the B.Eng. education is Process Design, which for many years has been typical of chemical engineering curricula worldwide. The course at DTU typically has about 30...

  9. Chemical Processing Department monthly report for September 1963

    Energy Technology Data Exchange (ETDEWEB)

    1963-10-21

    This report, from the Chemical Processing Department at HAPO for September 1963, discusses the following: Production operation; Purex and Redox operation; Finished products operation; maintenance; Financial operations, facilities engineering; research; employee relations; weapons manufacturing operation; and power and crafts operation.

  10. Process Design and Evaluation for Chemicals Based on Renewable Resources

    DEFF Research Database (Denmark)

    Fu, Wenjing

    One of the key steps in process design is choosing between alternative technologies, especially for processes producing bulk and commodity chemicals. Recently, driven by the increasing oil prices and diminishing reserves, the production of bulk and commodity chemicals from renewable feedstocks has...... development of chemicals based on renewable feedstocks. As an example, this thesis especially focuses on applying the methodology in process design and evaluation of the synthesis of 5-hydroxymethylfurfural (HMF) from the renewable feedstock glucose/fructose. The selected example is part of the chemoenzymatic...... gained considerable interest. Renewable feedstocks usually cannot be converted into fuels and chemicals with existing process facilities due to the molecular functionality and variety of the most common renewable feedstock (biomass). Therefore new types of catalytic methods as well as new types...

  11. Chemical Processing Department monthly report for January 1959

    Energy Technology Data Exchange (ETDEWEB)

    1959-02-20

    This report for January 1959, from the Chemical Processing Department at HAPO, discusses the following: Production operation; Purex and Redox operation; Finished products operation; maintenance: Financial operations; facilities engineering; research; and employee relations.

  12. From pulsed power to processing: Plasma initiated chemical process intensification

    NARCIS (Netherlands)

    Heesch, E.J.M. van; Yan, K.; Pemen, A.J.M.; Winands, G.J.J.; Beckers, F.J.C.M.; Hoeben, W.F.L.M.

    2012-01-01

    Smart electric power for process intensification is a challenging research field that integrates power engineering, chemistry and green technology. Pulsed power technology is offering elegant solutions. This work focuses on backgrounds of matching the power source to the process. Important items are

  13. ADVANCED CONTROL OF A COMPLEX CHEMICAL PROCESS

    Directory of Open Access Journals (Sweden)

    Roxana Both

    Full Text Available Abstract Three phase catalytic hydrogenation reactors are important reactors with complex behavior due to the interaction among gas, solid and liquid phases with the kinetic, mass and heat transfer mechanisms. A nonlinear distributed parameter model was developed based on mass and energy conservation principles. It consists of balance equations for the gas and liquid phases, so that a system of partial differential equations is generated. Because detailed nonlinear mathematical models are not suitable for use in controller design, a simple linear mathematical model of the process, which describes its most important properties, was determined. Both developed mathematical models were validated using plant data. The control strategies proposed in this paper are a multivariable Smith Predictor PID controller and multivariable Smith Predictor structure in which the primary controllers are derived based on Internal Model Control. Set-point tracking and disturbance rejection tests are presented for both methods based on scenarios implemented in Matlab/SIMULINK.

  14. Chemical Processing Department monthly report, October 1957

    Energy Technology Data Exchange (ETDEWEB)

    1957-11-22

    Record highs were set for Pu output in separations plants and for amount of U processed in Purex. UO{sub 3} production and shipments exceeded schedules. Fabrication of 200 and 250 Model assemblies is reported. Unfabricated Pu production was 8.5% short. Nitric acid recovery in Purex and Redox is reported. Prototype anion exchange system for Pu was tested in Purex. Hinged agitator arms with shear pin feature was installed in UO{sub 3} plant H calciner. Operation of continuous type Task I, II facility improved. DBBP is considered for Recuplex. Methods for Pu in product solutions agreed to within 0. 10%. Purex recycle dock shelter is complete. Other projects are reported.

  15. Chemical kinetics, stochastic processes, and irreversible thermodynamics

    CERN Document Server

    Santillán, Moisés

    2014-01-01

    This book brings theories in nonlinear dynamics, stochastic processes, irreversible thermodynamics, physical chemistry, and biochemistry together in an introductory but formal and comprehensive manner.  Coupled with examples, the theories are developed stepwise, starting with the simplest concepts and building upon them into a more general framework.  Furthermore, each new mathematical derivation is immediately applied to one or more biological systems.  The last chapters focus on applying mathematical and physical techniques to study systems such as: gene regulatory networks and ion channels. The target audience of this book are mainly final year undergraduate and graduate students with a solid mathematical background (physicists, mathematicians, and engineers), as well as with basic notions of biochemistry and cellular biology.  This book can also be useful to students with a biological background who are interested in mathematical modeling, and have a working knowledge of calculus, differential equatio...

  16. Continuous-flow microchannel reactor for upgrading conventional batch process%微通道连续流反应器用于传统搅拌釜的工艺改造

    Institute of Scientific and Technical Information of China (English)

    谷杰; 王名贤; 陈文霆; 周玉; 俞立新; 马兵; 沈卫; 张沫; 姜毅

    2012-01-01

    Corning continuous-flow microchannel reactor Gl has been applied to upgrade a conventional HATP batch process. The effects of solvent,temperature,molar ratio,and retention time are investigated. The purity and the yield of targeted products obtained from optimized process are about 98% and 100% , respectively. The compact design of Gl reactor can be installed in normal fume hood of chemical synthesis lab, and deliver about 30 t/y HATP product capability. More importantly,it is a green chemistry process and can achieve "zero effluent" objectives.%采用康宁公司的G1微通道连续流反应器对传统的HATP搅拌釜工艺进行了改造和优化,考察了溶剂使用、反应温度、反应物摩尔当量、流速等对反应的影响,进一步优化了工艺条件.改进后的工艺产品质量分数可达98%,目标产物收率近100%,可实现年产30 t HATP,不再使用任何有机溶剂,实现了整个工艺过程的零排放连续操作.

  17. Physiological description of multivariate interdependencies between process parameters, morphology and physiology during fed-batch penicillin production.

    Science.gov (United States)

    Posch, Andreas E; Herwig, Christoph

    2014-01-01

    Optimization of productivity and economics of industrial bioprocesses requires characterization of interdependencies between process parameters and process performance. In the case of penicillin production, as in other processes, process performance is often closely interlinked with the physiology and morphology of the organism used for production. This study presents a systematic approach to efficiently characterize the physiological effects of multivariate interdependencies between bioprocess design parameters (spore inoculum concentration, pO2 control level and substrate feed rate), morphology, and physiology. Method development and application was performed using the industrial model process of penicillin production. Applying traditional, statistical bioprocess analysis, multivariate correlations of raw bioprocess design parameters (high spore inoculum concentration, low pO2 control as well as reduced glucose feeding) and pellet morphology were identified. A major drawback of raw design parameter correlation models; however, is the lack of transferability across different process scales and regimes. In this context, morphological and physiological bioprocess modeling based on scalable physiological parameters is introduced. In this study, raw parameter effects on pellet morphology were efficiently summarized by the physiological parameter of the biomass yield per substrate. Finally, for the first time to our knowledge, the specific growth rate per spore was described as time-independent determinant for switching from pellet to disperse growth during penicillin production and thus introduced as a novel, scalable key process parameter for pellet morphology and process performance.

  18. UHPLC-MS/MS quantification combined with chemometrics for the comparative analysis of different batches of raw and wine-processed Dipsacus asper.

    Science.gov (United States)

    Tao, Yi; Du, Yingshan; Su, Dandan; Li, Weidong; Cai, Baochang

    2017-02-20

    A rapid and sensitive ultra high performance liquid chromatography with tandem mass spectrometry approach was established for the simultaneous determination of 4-caffeoylquinic acid, loganic acid, chlorogenic acid, loganin, 3,5-dicaffeoylquinic acid, dipsacoside B, asperosaponin VI and sweroside in raw and wine-processed Dipsacus asper. Chloramphenicol and glycyrrhetinic acid were employed as internal standards. The proposed approach was fully validated in terms of linearity, sensitivity, precision, repeatability as well as recovery. Intra- and inter-assay variability for all analytes were 2.8-4.9 and 1.7-4.8%, respectively. The standard addition method determined recovery rates for each analytes (96.8-104.6%). In addition, the developed approach was applied to 20 batches of raw and wine-processed samples of Dipsacus asper. Principle component analysis and partial least squares-discriminate analysis revealed a clear separation between the raw group and wine-processed group. After wine-processing, the contents of loganic acid, chlorogenic acid, dipsacoside B and asperosaponin VI were up-regulated, whilst the contents of 3,5-dicaffeoylquinic acid, 4-caffeoylquinic acid, loganin and sweroside were down-regulated. Our results demonstrated that ultra high performance liquid chromatography with tandem mass spectrometry quantification combined with chemometrics is a viable method for quality evaluation of the raw Dipsacus asper and its wine-processed products. This article is protected by copyright. All rights reserved.

  19. New Developments in Thermo-Chemical Diffusion Processes

    Institute of Scientific and Technical Information of China (English)

    Bernd Edenhofer

    2004-01-01

    Thermo-chemical diffusion processes like carburising, nitriding and boronizing play an important part in modern manufacturing technologies. They exist in many varieties depending on the type of diffusing element used and the respective process procedure. The most important industrial heat treatment process is case-hardening, which consists of thermochemical diffusion process carburising or its variation carbonitriding, followed by a subsequent quench. The latest developments of using different gaseous carburising agents and increasing the carburising temperature are one main area of this paper. The other area is the evolvement of nitriding and especially the ferritic nitrocarburising process by improved process control and newly developed process variations using carbon, nitrogen and oxygen as diffusing elements in various process steps. Also boronizing and special thermo-chemical processes for stainless steels are discussed.

  20. Textual and chemical information processing: different domains but similar algorithms

    Directory of Open Access Journals (Sweden)

    Peter Willett

    2000-01-01

    Full Text Available This paper discusses the extent to which algorithms developed for the processing of textual databases are also applicable to the processing of chemical structure databases, and vice versa. Applications discussed include: an algorithm for distribution sorting that has been applied to the design of screening systems for rapid chemical substructure searching; the use of measures of inter-molecular structural similarity for the analysis of hypertext graphs; a genetic algorithm for calculating term weights for relevance feedback searching for determining whether a molecule is likely to exhibit biological activity; and the use of data fusion to combine the results of different chemical similarity searches.

  1. Chemical Processes and Thresholds in Hawaiin Soils

    Science.gov (United States)

    Chadwick, O.

    2007-12-01

    The Hawaiian Islands are a useful natural laboratory for studying soil development particularly those that can be understood using a matrix of chonosequences and climosequences. The islands are formed over a stationary mantle plume and then are carried to the northwest on the Pacific Plate. Thus the islands get older with distance from the hotspot; Kauai has remnant shield surfaces whose lavas date to about 4,000 ky. It is possible to sample soils that are developing on different age flows ranging from a few hundred years to a few million years. Additionally, individual volcanoes are impacted by differing amounts of rainfall depending on location with respect to the northeasterly trade winds. Whereas rainfall over the open ocean near Hawaii is about 700 mm, rainfall over the Islands ranges from 150 to 11,000 mm. Hawaii is minimally impacted by mineral aerosol additions compared to continental areas and this has a significant impact on soil development. More than 100 soil profiles have been sampled along the Hawaii time-climate matrix with some surprising results. For example, in arid soils might be expected to develop smectite clays, but they are rich in halloysite and allophane. Importantly, these same soils show a trend from high-Mg calcite to dolomite as carbonates accumulate within the profiles - this is one of the first documented occurrences of pedogenic dolomite that is not associated with high levels of salts. It appears that lack of smectite formation lowers the incorporation of Mg into silicate clays and increases its incorporation into carbonates. This is an unusual pedogenic process that seems to be enhanced by the lack of substantial amounts of mica in the basalt derived soils. The only mica is in surface horizons that receive dust derived from distant continents. Without mica there is no template to allow smectite clay formation under the rapid wetting and drying regimes encountered in the arid soils. At the same time that halloysite is forming, iron

  2. Automatic endpoint determination for batch tea dryers

    NARCIS (Netherlands)

    Temple, S.J.; Boxtel, van A.J.B.

    2001-01-01

    A laboratory batch fluid-bed dryer was developed for handling small samples of tea for experimental batch manufacture, and this dryer required a means of stopping drying when the process was complete. A control system was devised which requires only the initial weight of the sample to be entered int

  3. Family based dispatching with batch availability

    NARCIS (Netherlands)

    van der Zee, D.J.

    2013-01-01

    Family based dispatching rules seek to lower set-up frequencies by grouping (batching) similar types of jobs for joint processing. Hence shop flow times may be improved, as less time is spent on set-ups. Motivated by an industrial project we study the control of machines with batch availability, i.e

  4. Computer simulation for designing waste reduction in chemical processing

    Energy Technology Data Exchange (ETDEWEB)

    Mallick, S.K. [Oak Ridge Inst. for Science and Technology, TN (United States); Cabezas, H.; Bare, J.C. [Environmental Protection Agency, Cincinnati, OH (United States)

    1996-12-31

    A new methodology has been developed for implementing waste reduction in the design of chemical processes using computer simulation. The methodology is based on a generic pollution balance around a process. For steady state conditions, the pollution balance equation is used as the basis to define a pollution index with units of pounds of pollution per pound of products. The pollution balance has been modified by weighing the mass of each pollutant by a chemical ranking of environmental impact. The chemical ranking expresses the well known fact that all chemicals do not have the same environmental impact, e.g., all chemicals are not equally toxic. Adding the chemical ranking effectively converts the pollutant mass balance into a balance over environmental impact. A modified pollution index or impact index with units of environmental impact per mass of products is derived from the impact balance. The impact index is a measure of the environmental effects due to the waste generated by a process. It is extremely useful when comparing the effect of the pollution generated by alternative processes or process conditions in the manufacture of any given product. The following three different schemes for the chemical ranking have been considered: (i) no ranking, i.e., considering that all chemicals have the same environmental impact, (ii) a simple numerical ranking of wastes from 0 to 3 according to the authors judgement of the impact of each chemical, and (iii) ranking wastes according to a scientifically derived combined index of human health and environmental effects. Use of the methodology has been illustrated with an example of production of synthetic ammonia. 3 refs., 2 figs., 1 tab.

  5. Treatment of slaughterhouse wastewater in anaerobic sequencing batch reactors

    Energy Technology Data Exchange (ETDEWEB)

    Masse, D. I.; Masse, L. [Agriculture and Agri-Food Canada, Lennoxville, PQ (Canada)

    2000-09-01

    Slaughterhouse waste water was treated in anaerobic sequencing batch reactors operated at 30 degrees C. Two of the batch reactors were seeded with anaerobic granular sludge from a milk processing plant reactor; two others received anaerobic non-granulated sludge from a municipal waste water treatment plant. Influent total chemical oxygen demand was reduced by 90 to 96 per cent at organic loading rates ranging from 2.07 kg to 4.93 kg per cubic meter. Reactors seeded with municipal sludge performed slightly better than those containing sludge from the milk processing plant. The difference was particularly noticeable during start-up, but the differences between the two sludges were reduced with time. The reactors produced a biogas containing 75 per cent methane. About 90.5 per cent of the chemical oxygen demand removed was methanized; volatile suspended solids accumulation was determined at 0.068 kg per kg of chemical oxygen demand removed. The high degree of methanization suggests that most of the soluble and suspended organic material in slaughterhouse waste water was degraded during the treatment in the anaerobic sequencing batch reactors. 30 refs., 1 tab., 6 figs.

  6. Models and Modelling Tools for Chemical Product and Process Design

    DEFF Research Database (Denmark)

    Gani, Rafiqul

    2016-01-01

    The design, development and reliability of a chemical product and the process to manufacture it, need to be consistent with the end-use characteristics of the desired product. One of the common ways to match the desired product-process characteristics is through trial and error based experiments......-based framework is that in the design, development and/or manufacturing of a chemical product-process, the knowledge of the applied phenomena together with the product-process design details can be provided with diverse degrees of abstractions and details. This would allow the experimental resources......, are the needed models for such a framework available? Or, are modelling tools that can help to develop the needed models available? Can such a model-based framework provide the needed model-based work-flows matching the requirements of the specific chemical product-process design problems? What types of models...

  7. GROWTH AND COMPOSITION OF Arthrospira (Spirulina platensis IN A TUBULAR PHOTOBIOREACTOR USING AMMONIUM NITRATE AS THE NITROGEN SOURCE IN A FED-BATCH PROCESS

    Directory of Open Access Journals (Sweden)

    C. Cruz-Martínez

    2015-06-01

    Full Text Available AbstractNH4NO3 simultaneously provides a readily assimilable nitrogen source (ammonia and a reserve of nitrogen (nitrate, allowing for an increase in Arthrospira platensis biomass production while reducing the cost of the cultivation medium. In this study, a 22plus star central composite experimental design combined with response surface methodology was employed to analyze the influence of light intensity (I and the total amount of added NH4NO3 (Mt on a bench-scale tubular photobioreactor for fed-batch cultures. The maximum cell concentration (Xm, cell productivity (PX and biomass yield on nitrogen (YX/N were evaluated, as were the protein and lipid contents. Under optimized conditions (I = 148 μmol·photons·m-2·s-1 and Mt = 9.7 mM NH4NO3, Xm = 4710 ±34.4 mg·L-1, PX = 478.9 ±3.8 mg·L-1·d-1 and YX/N = 15.87 ±0.13 mg·mg-1 were obtained. The best conditions for protein content in the biomass (63.2% were not the same as those that maximized cell growth (I = 180 μmol·photons·m-2·s-1 and Mt = 22.5 mM NH4NO3. Based on these results, it is possible to conclude that ammonium nitrate is an interesting alternate nitrogen source for the cultivation of A. platensisin a fed-batch process and could be used for other photosynthetic microorganisms.

  8. Takagi-Sugeno model based analysis of EWMA RtR control of batch processes with stochastic metrology delay and mixed products.

    Science.gov (United States)

    Zheng, Ying; Wong, David Shan-Hill; Wang, Yan-Wei; Fang, Huajing

    2014-07-01

    In many batch-based industrial manufacturing processes, feedback run-to-run control is used to improve production quality. However, measurements may be expensive and cannot always be performed online. Thus, the measurement delay always exists. The metrology delay will affect the stability and performance of the process. Moreover, since quality measurements are performed offline, delay is not fixed but is stochastic in nature. In this paper, a modeling approach Takagi-Sugeno (T-S) model is presented to handle stochastic metrology delay in both single-product and mixed-product processes. Based on the Markov characteristics of the delay, the membership of the T-S model is derived. Performance indices such as the mean and the variance of the closed-loop output of the exponentially weighted moving average (EWMA) control algorithm can be derived. A steady-state error of the process output always exists, which leads the output deviating from the target. To remove the steady-state error, an algorithm called compensatory EWMA run-to-run (COM-EWMA-RtR) algorithm is proposed. The validity of the T-S model analysis and the efficiency of the proposed COM-EWMA-RtR algorithm are confirmed by simulation.

  9. Monitoring and Fault Diagnosis for Batch Process Based on Feature Extract in Fisher Subspace%基于Fisher子空间特征提取的间歇过程监控和故障诊断

    Institute of Scientific and Technical Information of China (English)

    赵旭; 阎威武; 邵惠鹤

    2006-01-01

    Multivariate statistical process control methods have been widely used in biochemical industries. Batch process is usually monitored by the method of multi-way principal component analysis (MPCA). In this article, a new batch process monitoring and fault diagnosis method based on feature extract in Fisher subspace is proposed.The feature vector and the feature direction are extracted by projecting the high-dimension process data onto the low-dimension Fisher space. The similarity of feature vector between the current and the reference batch is calculated for on-line process monitoring and the contribution plot of weights in feature direction is calculated for fault diagnosis. The approach overcomes the need for estimating or tilling in the unknown portion of the process variables trajectories from the current time to the end of the batch. Simulation results on the benchmark model of penicillin fermentation process can demonstrate that in comparison to the MPCA method, the proposed method is more accurate and efficient for process monitoring and fault diagnosis.

  10. Batch production of micron size particles from poly(ethylene glycol) using supercritical CO2 as a processing solvent

    NARCIS (Netherlands)

    Nalawade, Sameer P.; Picchioni, Francesco; Janssen, L. P. B. M.

    2007-01-01

    The major advantage of using supercritical carbon dioxide (CO2) as a solvent in polymer processing is an enhancement in the free volume of a polymer due to dissolved CO2, which causes a considerable reduction in the viscosity. This allows spraying the polymer melt at low temperatures to produce micr

  11. Pt(II) coordination complexes as visible light photocatalysts for the oxidation of sulfides using batch and flow processes

    OpenAIRE

    Casado-Sánchez, A.; Gómez-Ballesteros, R.; Tato, F.; Soriano, F.J.; Pascual-Coca, G.; Cabrera, S.; J. Alemán

    2016-01-01

    A new catalytic system for the photooxidation of sulfides based on Pt(ii) complexes is presented. The catalyst is capable of oxidizing a large number of sulfides containing aryl, alkyl, allyl, benzyl, as well as more complex structures such as heterocycles and methionine amino acid, with complete chemoselectivity. In addition, the first sulfur oxidation in a continuous flow process has been developed

  12. Physical and chemical characterization of bioaerosols - Implications for nucleation processes

    Science.gov (United States)

    Ariya, P. A.; Sun, J.; Eltouny, N. A.; Hudson, E. D.; Hayes, C. T.; Kos, G.

    The importance of organic compounds in the oxidative capacity of the atmosphere, and as cloud condensation and ice-forming nuclei, has been recognized for several decades. Organic compounds comprise a significant fraction of the suspended matter mass, leading to local (e.g. toxicity, health hazards) and global (e.g. climate change) impacts. The state of knowledge of the physical chemistry of organic aerosols has increased during the last few decades. However, due to their complex chemistry and the multifaceted processes in which they are involved, the importance of organic aerosols, particularly bioaerosols, in driving physical and chemical atmospheric processes is still very uncertain and poorly understood. Factors such as solubility, surface tension, chemical impurities, volatility, morphology, contact angle, deliquescence, wettability, and the oxidation process are pivotal in the understanding of the activation processes of cloud droplets, and their chemical structures, solubilities and even the molecular configuration of the microbial outer membrane, all impact ice and cloud nucleation processes in the atmosphere. The aim of this review paper is to assess the current state of knowledge regarding chemical and physical characterization of bioaerosols with a focus on those properties important in nucleation processes. We herein discuss the potential importance (or lack thereof) of physical and chemical properties of bioaerosols and illustrate how the knowledge of these properties can be employed to study nucleation processes using a modeling exercise. We also outline a list of major uncertainties due to a lack of understanding of the processes involved or lack of available data. We will also discuss key issues of atmospheric significance deserving future physical chemistry research in the fields of bioaerosol characterization and microphysics, as well as bioaerosol modeling. These fundamental questions are to be addressed prior to any definite conclusions on the

  13. Novel micro-bioreactor high throughput technology for cell culture process development: Reproducibility and scalability assessment of fed-batch CHO cultures.

    Science.gov (United States)

    Amanullah, Ashraf; Otero, Jose Manuel; Mikola, Mark; Hsu, Amy; Zhang, Jinyou; Aunins, John; Schreyer, H Brett; Hope, James A; Russo, A Peter

    2010-05-01

    With increasing timeline pressures to get therapeutic and vaccine candidates into the clinic, resource intensive approaches such as the use of shake flasks and bench-top bioreactors may limit the design space for experimentation to yield highly productive processes. The need to conduct large numbers of experiments has resulted in the use of miniaturized high-throughput (HT) technology for process development. One such high-throughput system is the SimCell platform, a robotically driven, cell culture bioreactor system developed by BioProcessors Corp. This study describes the use of the SimCell micro-bioreactor technology for fed-batch cultivation of a GS-CHO transfectant expressing a model IgG4 monoclonal antibody. Cultivations were conducted in gas-permeable chambers based on a micro-fluidic design, with six micro-bioreactors (MBs) per micro-bioreactor array (MBA). Online, non-invasive measurement of total cell density, pH and dissolved oxygen (DO) was performed. One hundred fourteen parallel MBs (19 MBAs) were employed to examine process reproducibility and scalability at shake flask, 3- and 100-L bioreactor scales. The results of the study demonstrate that the SimCell platform operated under fed-batch conditions could support viable cell concentrations up to least 12 x 10(6) cells/mL. In addition, both intra-MB (MB to MB) as well as intra-MBA (MBA to MBA) culture performance was found to be highly reproducible. The intra-MB and -MBA variability was calculated for each measurement as the coefficient of variation defined as CV (%) = (standard deviation/mean) x 100. The % CV values for most intra-MB and intra-MBA measurements were generally under 10% and the intra-MBA values were slightly lower than those for intra-MB. Cell growth, process parameters, metabolic and protein titer profiles were also compared to those from shake flask, bench-top, and pilot scale bioreactor cultivations and found to be within +/-20% of the historical averages.

  14. Spring batch essentials

    CERN Document Server

    Rao, P Raja Malleswara

    2015-01-01

    If you are a Java developer with basic knowledge of Spring and some experience in the development of enterprise applications, and want to learn about batch application development in detail, then this book is ideal for you. This book will be perfect as your next step towards building simple yet powerful batch applications on a Java-based platform.

  15. Methods and tools for sustainable chemical process design

    DEFF Research Database (Denmark)

    Loureiro da Costa Lira Gargalo, Carina; Chairakwongsa, Siwanat; Quaglia, Alberto;

    2015-01-01

    As the pressure on chemical and biochemical processes to achieve a more sustainable performance increases, the need to define a systematic and holistic way to accomplish this is becoming more urgent. In this chapter, a multilevel computer-aided framework for systematic design of more sustainable...... chemical processes is presented. The framework allows the use of appropriate computer-aided methods and tools in a hierarchical manner according to a developed work flow for a multilevel criteria analysis that helps generate competing and more sustainable process design options. The application...

  16. An Extended Algorithm of Flexibility Analysis in Chemical Engineering Processes

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    An extended algorithm of flexibility analysis with a local adjusting method for flexibility region of chemical processes, which is based on the active constraint strategy, is proposed, which fully exploits the flexibility region of the process system operation. The hyperrectangular flexibility region determined by the extended algorithm is larger than that calculated by the previous algorithms. The limitation of the proposed algorithm due to imperfect convexity and its corresponding verification measure are also discussed. Both numerical and actual chemical process examples are presented to demonstrate the effectiveness of the new algorithm.

  17. Chemical Changes in Carbohydrates Produced by Thermal Processing.

    Science.gov (United States)

    Hoseney, R. Carl

    1984-01-01

    Discusses chemical changes that occur in the carbohydrates found in food products when these products are subjected to thermal processing. Topics considered include browning reactions, starch found in food systems, hydrolysis of carbohydrates, extrusion cooking, processing of cookies and candies, and alterations in gums. (JN)

  18. Chemical Processing Department monthly report for December 1956

    Energy Technology Data Exchange (ETDEWEB)

    1957-01-21

    The December, 1956 monthly report for the Chemical Processing Department of Hanford Atomic Products Operation includes information regarding research and engineering efforts with respect to the Purex and Redox process technology. Also discussed is the production operation, finished product operation, power and general maintenance, financial operation, engineering and research operations, and employee operations. (MB)

  19. Chemical Processing Department monthly report for September 1958

    Energy Technology Data Exchange (ETDEWEB)

    1958-10-22

    The September, 1958 monthly report for the Chemical Processing Department of the Hanford Atomic Products Operation includes information regarding research and engineering efforts with respect to the Purex and Redox process technology. Also discussed is the production operation, finished product operation, power and general maintenance, financial operation, engineering and research operations, and employee operation. (MB)

  20. Dust as interstellar catalyst I. Quantifying the chemical desorption process

    CERN Document Server

    Minissale, M; Cazaux, S; Hocuk, S

    2015-01-01

    Context. The presence of dust in the interstellar medium has profound consequences on the chemical composition of regions where stars are forming. Recent observations show that many species formed onto dust are populating the gas phase, especially in cold environments where UV and CR induced photons do not account for such processes. Aims. The aim of this paper is to understand and quantify the process that releases solid species into the gas phase, the so-called chemical desorption process, so that an explicit formula can be derived that can be included into astrochemical models. Methods. We present a collection of experimental results of more than 10 reactive systems. For each reaction, different substrates such as oxidized graphite and compact amorphous water ice are used. We derive a formula to reproduce the efficiencies of the chemical desorption process, which considers the equipartition of the energy of newly formed products, followed by classical bounce on the surface. In part II we extend these resul...

  1. Identification of genes whose expressions are enhanced or reduced in baker's yeast during fed-batch culture process using molasses medium by DNA microarray analysis.

    Science.gov (United States)

    Shima, Jun; Kuwazaki, Seigo; Tanaka, Fumiko; Watanabe, Hajime; Yamamoto, Hideki; Nakajima, Ryoichi; Tokashiki, Tadaaki; Tamura, Hiromi

    2005-06-25

    Genes whose expression levels are enhanced or reduced during the cultivation process that uses cane molasses in baker's yeast production were identified in this study. The results showed that baker's yeast grown in molasses medium had higher fermentation ability and stress tolerance compared with baker's yeast grown in synthetic medium. Molasses apparently provided not only sugar as a carbon source but also provided functional components that enhanced or reduced expression of genes involved in fermentation ability and stress tolerance. To identify the genes whose expression is enhanced or reduced during cultivation in molasses medium, DNA microarray analysis was then used to compare the gene expression profile of cells grown in molasses with that of cells grown in synthetic medium. To simulate the commercial baker's yeast production process, cells were cultivated using a fed-batch culture system. In molasses medium, genes involved in the synthesis or uptake of vitamins (e.g., biotin, pyridoxine and thiamine) showed enhanced expression, suggesting that vitamin concentrations in molasses medium were lower than those in synthetic medium. Genes involved in formate dehydrogenase and maltose assimilation showed enhanced expression in molasses medium. In contrast, genes involved in iron utilization (e.g., siderophore, iron transporter and ferroxidase) showed enhanced expression in synthetic medium, suggesting that iron starvation occurred. The genes involved in the metabolism of amino acids also showed enhanced expression in synthetic medium. This identification of genes provides information that will help improve the baker's yeast production process.

  2. Model-based analysis of high shear wet granulation from batch to continuous processes in pharmaceutical production - A critical review

    DEFF Research Database (Denmark)

    Kumar, Ashish; Gernaey, Krist; De Beer, Thomas;

    2013-01-01

    , aggregation, breakage and consolidation. Further, population balance modelling (PBM) and the discrete element method (DEM), which are the current state-of-the-art methods for granulation modelling at micro- to meso-scale, are discussed. The DEM approach has a major role to play in future research...... reviews modelling and supporting measurement tools for the high shear wet granulation (HSWG) process, which is an important granulation technique due to the inherent benefits and the suitability of this unit operation for the desired switch to continuous mode. For gaining improved insight...... into the complete system, particle-level mechanisms are required to be better understood, and linked with an appropriate meso- or macro-scale model. A brief review has been provided to understand the mechanisms of the granulation process at micro- or particle-level such as those involving wetting and nucleation...

  3. A New Optimal Control System Design for Chemical Processes

    Institute of Scientific and Technical Information of China (English)

    丛二丁; 胡明慧; 涂善东; 邵惠鹤

    2013-01-01

    Based on frequency response and convex optimization, a novel optimal control system was developed for chemical processes. The feedforward control is designed to improve the tracking performance of closed loop chemical systems. The parametric model is not required because the system directly utilizes the frequency response of the loop transfer function, which can be measured accurately. In particular, the extremal values of magnitude and phase can be solved according to constrained quadratic programming optimizer and convex optimization. Simula-tion examples show the effectiveness of the method. The design method is simple and easily adopted in chemical industry.

  4. Batch and fixed bed adsorption of levofloxacin on granular activated carbon from date (Phoenix dactylifera L.) stones by KOH chemical activation.

    Science.gov (United States)

    Darweesh, Teeba M; Ahmed, Muthanna J

    2017-03-01

    Granular activated carbon (KAC) was prepared from abundant Phoenix dactylifera L. stones by microwave- assisted KOH activation. The characteristics of KAC were tested by pore analyses, scanning electron microscopy (SEM) and Fourier transforms infrared spectroscopy (FTIR). The adsorption behavior of levofloxacin (LEV) antibiotic on KAC with surface area of 817m(2)/g and pore volume of 0.638cm(3)/g were analyzed using batch and fixed bed systems. The equilibrium data collected by batch experiments were well fitted with Langmuir compared to Freundlich and Temkin isotherms. The effect of flow rate (0.5-1.5ml/min), bed height (15-25cm), and initial LEV concentration (75-225mg/l) on the behavior of breakthrough curves was explained. The fixed bed analysis showed the better correlation of breakthrough data by both Thomas and Yoon-Nelson models. High LEV adsorption capacity of 100.3mg/g was reported on KAC, thus being an efficient adsorbent for antibiotic pollutants to protect ecological systems.

  5. New Vistas in Chemical Product and Process Design

    DEFF Research Database (Denmark)

    Zhang, Lei; Babi, Deenesh Kavi; Gani, Rafiqul

    2016-01-01

    Design of chemicals-based products is broadly classified into those that are process centered and those that are product centered. In this article, the designs of both classes of products are reviewed from a process systems point of view; developments related to the design of the chemical product......, its corresponding process, and its integration are highlighted. Although significant advances have been made in the development of systematic model-based techniques for process design (also for optimization, operation, and control), much work is needed to reach the same level for product design....... Timeline diagrams illustrating key contributions in product design, process design, and integrated product-process design are presented. The search for novel, innovative, and sustainable solutions must be matched by consideration of issues related to the multidisciplinary nature of problems, the lack...

  6. Method for innovative synthesis-design of chemical process flowsheets

    DEFF Research Database (Denmark)

    Kumar Tula, Anjan; Gani, Rafiqul

    of chemical processes, where, chemical process flowsheets could be synthesized in the same way as atoms or groups of atoms are synthesized to form molecules in computer aided molecular design (CAMD) techniques [4]. That, from a library of building blocks (functional process-groups) and a set of rules to join......, the implementation of the computer-aided process-group based flowsheet synthesis-design framework is presented together with an extended library of flowsheet property models to predict the environmental impact, safety factors, product recovery and purity, which are employed to screen the generated alternatives. Also...... flowsheet (the well-known Hydrodealkylation of toluene process) and another for a biochemical process flowsheet (production of ethanol from lignocellulose). In both cases, not only the reported designs are found and matched, but also new innovative designs are found, which is possible because...

  7. REAL WASTE TESTING OF SLUDGE BATCH 5 MELTER FEED RHEOLOGY

    Energy Technology Data Exchange (ETDEWEB)

    Reboul, S.; Stone, M.

    2010-03-17

    Clogging of the melter feed loop at the Defense Waste Processing Facility (DWPF) has reduced the throughput of Sludge Batch 5 (SB5) processing. After completing a data review, DWPF attributed the clogging to the rheological properties of the Slurry Mix Evaporator (SME) project. The yield stress of the SB5 melter feed material was expected to be high, based on the relatively high pH of the SME product and the rheological results of a previous Chemical Process Cell (CPC) demonstration performed at the Savannah River National Laboratory (SRNL).

  8. Integration of Generic Multi-dimensional Model and Operational Policies for Batch Cooling Crystallization

    DEFF Research Database (Denmark)

    Abdul Samad, Noor Asma Fazli; Singh, Ravendra; Sin, Gürkan

    2011-01-01

    A generic multi-dimensional modeling framework for studying batch cooling crystallization processes under generated operational policies is presented. The generic nature of the modeling allows the study of a wide range of chemical systems under different operational scenarios, enabling thereby, t...

  9. Anaerobic co-digestion of waste activated sludge and greasy sludge from flotation process: Batch versus CSTR experiments to investigate optimal design

    OpenAIRE

    Girault, R.; Bridoux, G.; Nauleau, F.; Poullain, C.; Buffet, J.; Peu, P.; Sadowski, A.G.; Béline, F.

    2012-01-01

    In this study, the maximum ratio of greasy sluvdge to incorporate with waste activated sludge was investigated in batch and CSTR experiments. In batch experiments, inhibition occurred with a greasy sludge ratio of more than 20-30% of the feed COD. In CSTR experiments, the optimal greasy sludge ratio was 60% of the feed COD and inhibition occurred above a ratio of 80%. Hence, batch experiments can predict the CSTR yield when the degradation phenomenon are additive but cannot be used to determi...

  10. Photo-removal of sulfamethoxazole (SMX) by photolytic and photocatalytic processes in a batch reactor under UV-C radiation ({lambda}{sub max} = 254 nm)

    Energy Technology Data Exchange (ETDEWEB)

    Nasuhoglu, Deniz; Yargeau, Viviane [Department of Chemical Engineering, McGill University, 3610 University Street, Montreal, Quebec, H3A 2B2 (Canada); Berk, Dimitrios, E-mail: dimitrios.berk@mcgill.ca [Department of Chemical Engineering, McGill University, 3610 University Street, Montreal, Quebec, H3A 2B2 (Canada)

    2011-02-15

    In this study, photolytic and photocatalytic removal of the antibiotic sulfamethoxazole (SMX) under UVC radiation ({lambda} = 254 nm) was investigated. The light intensity distribution inside the batch photoreactor was characterized by azoxybenzene actinometry. The intensity of incident radiation was found to be a strong function of position inside the reactor. 12 mg L{sup -1} of SMX was completely removed within 10 min of irradiation under UVC photolysis, compared to 30 min under TiO{sub 2} photocatalysis. COD measurement was used as an indication of the mineralization efficiency of both processes and higher COD removal with photocatalysis was shown. After 6 h of reaction with photolysis and photocatalysis, 24% and 87% removal of COD was observed, respectively. Two of the intermediate photo-products were identified as sulfanilic acid and 3-amino-5-methylisoxazole by direct comparison of the HPLC chromatograms of standards to those of treated solutions. Ecotoxicity of treated and untreated solutions of SMX towards Daphnia magna was also investigated. It was found that a 3:1 ratio of sample to standard freshwater and a high initial concentration of 60 mg L{sup -1} of SMX were used to obtain reliable and reproducible results. The photo-products formed during photocatalytic and photolytic processes were shown to be generally more toxic than the parent compound.

  11. A special reactor design for investigations of mixing time effects in a scaled-down industrial L-lysine fed-batch fermentation process

    Science.gov (United States)

    Schilling; Pfefferle; Bachmann; Leuchtenberger; Deckwer

    1999-09-01

    A specially designed model reactor based on a 42-L laboratory fermentor was equipped with six stirrers (Rushton turbines) and five cylindrical disks. In this model reactor, the mixing time, Theta(90), turned out to be 13 times longer compared with the 42-L standard laboratory fermentor fitted with two Rushton turbines and four wall-fixed longitudinal baffles. To prove the suitability of the model reactor for scaledown studies of mixing-time-dependent processes, parallel exponential fed-batch cultivations were carried out with the leucine-auxotrophic strain, Corynebacterium glutamicum DSM 5715, serving as a microbial test system. L&HYPHEN;Leucine, the process-limiting substrate, was fed onto the liquid surface of both reactors. Cultivations were conducted using the same inoculum material and equal oxygen supply. The model reactor showed reduced sugar consumption (-14%), reduced ammonium consumption (-19%), and reduced biomass formation (-7%), which resulted in a decrease in L-lysine formation (-12%). These findings were reflected in less specific enzyme activity, which was determined for citrate synthase (CS), phosphoenolpyruvate carboxylase (PEP-C), and aspartate kinase (AK). The reduced specific activity of CS correlated with lower CO(2) evolution (-36%) during cultivation. The model reactor represents a valuable tool to simulate the conditions of poor mixing and inhomogeneous substrate distribution in bioreactors of industrial scale. Copyright 1999 John Wiley & Sons, Inc.

  12. Material insights of HfO2-based integrated 1-transistor-1-resistor resistive random access memory devices processed by batch atomic layer deposition

    Science.gov (United States)

    Niu, Gang; Kim, Hee-Dong; Roelofs, Robin; Perez, Eduardo; Schubert, Markus Andreas; Zaumseil, Peter; Costina, Ioan; Wenger, Christian

    2016-06-01

    With the continuous scaling of resistive random access memory (RRAM) devices, in-depth understanding of the physical mechanism and the material issues, particularly by directly studying integrated cells, become more and more important to further improve the device performances. In this work, HfO2-based integrated 1-transistor-1-resistor (1T1R) RRAM devices were processed in a standard 0.25 μm complementary-metal-oxide-semiconductor (CMOS) process line, using a batch atomic layer deposition (ALD) tool, which is particularly designed for mass production. We demonstrate a systematic study on TiN/Ti/HfO2/TiN/Si RRAM devices to correlate key material factors (nano-crystallites and carbon impurities) with the filament type resistive switching (RS) behaviours. The augmentation of the nano-crystallites density in the film increases the forming voltage of devices and its variation. Carbon residues in HfO2 films turn out to be an even more significant factor strongly impacting the RS behaviour. A relatively higher deposition temperature of 300 °C dramatically reduces the residual carbon concentration, thus leading to enhanced RS performances of devices, including lower power consumption, better endurance and higher reliability. Such thorough understanding on physical mechanism of RS and the correlation between material and device performances will facilitate the realization of high density and reliable embedded RRAM devices with low power consumption.

  13. Comparison of three combined sequencing batch reactor followed by enhanced Fenton process for an azo dye degradation: Bio-decolorization kinetics study.

    Science.gov (United States)

    Azizi, A; Alavi Moghaddam, M R; Maknoon, R; Kowsari, E

    2015-12-15

    The purpose of this research was to compare three combined sequencing batch reactor (SBR) - Fenton processes as post-treatment for the treatment of azo dye Acid Red 18 (AR18). Three combined treatment systems (CTS1, CTS2 and CTS3) were operated to investigate the biomass concentration, COD removal, AR18 dye decolorization and kinetics study. The MLSS concentration of CTS2 reached 7200 mg/L due to the use of external feeding in the SBR reactor of CTS2. The COD concentration remained 273 mg/L and 95 mg/L (initial COD=3270 mg/L) at the end of alternating anaerobic-aerobic SBR with external feeding (An-A MSBR) and CTS2, respectively, resulting in almost 65% of Fenton process efficiency. The dye concentration of 500 mg/L was finally reduced to less than 10mg/L in all systems indicating almost complete AR18 decolorization, which was also confirmed by UV-vis analysis. The dye was removed following two successive parts as parts 1 and 2 with pseudo zero-order and pseudo first-order kinetics, respectively, in all CTSs. Higher intermediate metabolites degradation was obtained using HPLC analysis in CTS2. Accordingly, a combined treatment system can be proposed as an appropriate and environmentally-friendly system for the treatment of the azo dye AR18 in wastewater.

  14. Material insights of HfO2-based integrated 1-transistor-1-resistor resistive random access memory devices processed by batch atomic layer deposition

    Science.gov (United States)

    Niu, Gang; Kim, Hee-Dong; Roelofs, Robin; Perez, Eduardo; Schubert, Markus Andreas; Zaumseil, Peter; Costina, Ioan; Wenger, Christian

    2016-01-01

    With the continuous scaling of resistive random access memory (RRAM) devices, in-depth understanding of the physical mechanism and the material issues, particularly by directly studying integrated cells, become more and more important to further improve the device performances. In this work, HfO2-based integrated 1-transistor-1-resistor (1T1R) RRAM devices were processed in a standard 0.25 μm complementary-metal-oxide-semiconductor (CMOS) process line, using a batch atomic layer deposition (ALD) tool, which is particularly designed for mass production. We demonstrate a systematic study on TiN/Ti/HfO2/TiN/Si RRAM devices to correlate key material factors (nano-crystallites and carbon impurities) with the filament type resistive switching (RS) behaviours. The augmentation of the nano-crystallites density in the film increases the forming voltage of devices and its variation. Carbon residues in HfO2 films turn out to be an even more significant factor strongly impacting the RS behaviour. A relatively higher deposition temperature of 300 °C dramatically reduces the residual carbon concentration, thus leading to enhanced RS performances of devices, including lower power consumption, better endurance and higher reliability. Such thorough understanding on physical mechanism of RS and the correlation between material and device performances will facilitate the realization of high density and reliable embedded RRAM devices with low power consumption. PMID:27312225

  15. The role of chemical engineering in process development and optimization.

    Science.gov (United States)

    Dienemann, E; Osifchin, R

    2000-11-01

    This review focuses on the roles that chemical engineers can play in the development, scale-up and optimization of synthetic processes for the production of active pharmaceutical ingredients. This multidisciplinary endeavor involves close collaboration among chemists and chemical engineers, and, for successful products, involves bridging the R&D and manufacturing enterprises. Balancing these disparate elements in the face of ever-mounting competitive pressures to shorten development timelines and ever-tightening regulatory, safety and environmental constraints, has become a critical business objective for all pharmaceutical companies. The concept of focusing development resources on selected critical process features as a function of phase within the development cycle will be discussed. In addition, several examples of chemical engineering- focused process development and optimization will be presented.

  16. Physicochemical Characteristics of Transferon™ Batches.

    Science.gov (United States)

    Medina-Rivero, Emilio; Vallejo-Castillo, Luis; Vázquez-Leyva, Said; Pérez-Sánchez, Gilberto; Favari, Liliana; Velasco-Velázquez, Marco; Estrada-Parra, Sergio; Pavón, Lenin; Pérez-Tapia, Sonia Mayra

    2016-01-01

    Transferon, a biotherapeutic agent that has been used for the past 2 decades for diseases with an inflammatory component, has been approved by regulatory authorities in Mexico (COFEPRIS) for the treatment of patients with herpes infection. The active pharmaceutical ingredient (API) of Transferon is based on polydispersion of peptides that have been extracted from lysed human leukocytes by a dialysis process and a subsequent ultrafiltration step to select molecules below 10 kDa. To physicochemically characterize the drug product, we developed chromatographic methods and an SDS-PAGE approach to analyze the composition and the overall variability of Transferon. Reversed-phase chromatographic profiles of peptide populations demonstrated batch-to-batch consistency from 10 representative batches that harbored 4 primary peaks with a relative standard deviation (RSD) of less than 7%. Aminogram profiles exhibited 17 proteinogenic amino acids and showed that glycine was the most abundant amino acid, with a relative content of approximately 18%. Further, based on their electrophoretic migration, the peptide populations exhibited a molecular mass of about 10 kDa. Finally, we determined the Transferon fingerprint using a mass spectrometry tool. Because each batch was produced from independent pooled buffy coat samples from healthy donors, supplied by a local blood bank, our results support the consistency of the production of Transferon and reveal its peptide identity with regard to its physicochemical attributes.

  17. Physicochemical Characteristics of Transferon™ Batches

    Directory of Open Access Journals (Sweden)

    Emilio Medina-Rivero

    2016-01-01

    Full Text Available Transferon, a biotherapeutic agent that has been used for the past 2 decades for diseases with an inflammatory component, has been approved by regulatory authorities in Mexico (COFEPRIS for the treatment of patients with herpes infection. The active pharmaceutical ingredient (API of Transferon is based on polydispersion of peptides that have been extracted from lysed human leukocytes by a dialysis process and a subsequent ultrafiltration step to select molecules below 10 kDa. To physicochemically characterize the drug product, we developed chromatographic methods and an SDS-PAGE approach to analyze the composition and the overall variability of Transferon. Reversed-phase chromatographic profiles of peptide populations demonstrated batch-to-batch consistency from 10 representative batches that harbored 4 primary peaks with a relative standard deviation (RSD of less than 7%. Aminogram profiles exhibited 17 proteinogenic amino acids and showed that glycine was the most abundant amino acid, with a relative content of approximately 18%. Further, based on their electrophoretic migration, the peptide populations exhibited a molecular mass of about 10 kDa. Finally, we determined the Transferon fingerprint using a mass spectrometry tool. Because each batch was produced from independent pooled buffy coat samples from healthy donors, supplied by a local blood bank, our results support the consistency of the production of Transferon and reveal its peptide identity with regard to its physicochemical attributes.

  18. Physicochemical Characteristics of Transferon™ Batches

    Science.gov (United States)

    Pérez-Sánchez, Gilberto; Favari, Liliana; Estrada-Parra, Sergio

    2016-01-01

    Transferon, a biotherapeutic agent that has been used for the past 2 decades for diseases with an inflammatory component, has been approved by regulatory authorities in Mexico (COFEPRIS) for the treatment of patients with herpes infection. The active pharmaceutical ingredient (API) of Transferon is based on polydispersion of peptides that have been extracted from lysed human leukocytes by a dialysis process and a subsequent ultrafiltration step to select molecules below 10 kDa. To physicochemically characterize the drug product, we developed chromatographic methods and an SDS-PAGE approach to analyze the composition and the overall variability of Transferon. Reversed-phase chromatographic profiles of peptide populations demonstrated batch-to-batch consistency from 10 representative batches that harbored 4 primary peaks with a relative standard deviation (RSD) of less than 7%. Aminogram profiles exhibited 17 proteinogenic amino acids and showed that glycine was the most abundant amino acid, with a relative content of approximately 18%. Further, based on their electrophoretic migration, the peptide populations exhibited a molecular mass of about 10 kDa. Finally, we determined the Transferon fingerprint using a mass spectrometry tool. Because each batch was produced from independent pooled buffy coat samples from healthy donors, supplied by a local blood bank, our results support the consistency of the production of Transferon and reveal its peptide identity with regard to its physicochemical attributes. PMID:27525277

  19. Batching System for Superior Service

    Science.gov (United States)

    2001-01-01

    Veridian's Portable Batch System (PBS) was the recipient of the 1997 NASA Space Act Award for outstanding software. A batch system is a set of processes for managing queues and jobs. Without a batch system, it is difficult to manage the workload of a computer system. By bundling the enterprise's computing resources, the PBS technology offers users a single coherent interface, resulting in efficient management of the batch services. Users choose which information to package into "containers" for system-wide use. PBS also provides detailed system usage data, a procedure not easily executed without this software. PBS operates on networked, multi-platform UNIX environments. Veridian's new version, PBS Pro,TM has additional features and enhancements, including support for additional operating systems. Veridian distributes the original version of PBS as Open Source software via the PBS website. Customers can register and download the software at no cost. PBS Pro is also available via the web and offers additional features such as increased stability, reliability, and fault tolerance.A company using PBS can expect a significant increase in the effective management of its computing resources. Tangible benefits include increased utilization of costly resources and enhanced understanding of computational requirements and user needs.

  20. Treatment Process Requirements for Waters Containing Hydraulic Fracturing Chemicals

    Science.gov (United States)

    Stringfellow, W. T.; Camarillo, M. K.; Domen, J. K.; Sandelin, W.; Varadharajan, C.; Cooley, H.; Jordan, P. D.; Heberger, M. G.; Reagan, M. T.; Houseworth, J. E.; Birkholzer, J. T.

    2015-12-01

    A wide variety of chemical additives are used as part of the hydraulic fracturing (HyF) process. There is concern that HyF chemicals will be released into the environment and contaminate drinking water, agricultural water, or other water used for beneficial purposes. There is also interest in using produced water (water extracted from the subsurface during oil and gas production) for irrigation and other beneficial purposes, especially in the arid Southwest US. Reuse of produced water is not speculative: produced water can be low in salts and is being used in California for irrigation after minimal treatment. In this study, we identified chemicals that are used for hydraulic fracturing in California and conducted an analysis to determine if those chemicals would be removed by a variety of technically available treatment processes, including oil/water separation, air stripping, a variety of sorption media, advanced oxidation, biological treatment, and a variety of membrane treatment systems. The approach taken was to establish major physiochemical properties for individual chemicals (log Koc, Henry's constant, biodegradability, etc.), group chemicals by function (e.g corrosion inhibition, biocides), and use those properties to predict the fate of chemical additives in a treatment process. Results from this analysis is interpreted in the context of what is known about existing systems for the treatment of produced water before beneficial reuse, which includes a range of treatment systems from oil/water separators (the most common treatment) to sophisticated treatment trains used for purifying produced water for groundwater recharge. The results show that most HyF chemical additives will not be removed in existing treatment systems, but that more sophisticated treatment trains can be designed to remove additives before beneficial reuse.

  1. Enhancement of biomass and fermentation activity of surplus brewers' yeast in a fed-batch process

    Energy Technology Data Exchange (ETDEWEB)

    Strel, B. (Ministry of Science and Technology, Ljubljana (Slovenia). Industrial Property Office); Grba, S.; Maric, V. (Zagreb Univ. (Croatia). Faculty of Food Technology and Biotechnology)

    1993-04-01

    The growth of surplus brewers' yeast in a fedbatch process was studied with the aim of increasing the fermentation activity of the yeast cells and of optimizing the growth conditions: 20 h cultivation at 30deg C and pH 5.0-5.5 using beet molasses as substrate, with a regulated feeding rate, showed satisfactory results. Under the chosen conditions, the final amount of biomass increased more than fivefold, achieving a specific growth rate of 0.1 h[sup -1] and substrate yield coefficient of 0.54 g.g[sup -1]. The increase in fermentation activity of yeast cells during cultivation correlated very well with the concentration of reduced glutathione, which increased from 1.2 to 2.7 mg.g[sup -1] (dry matter). At the same time the fermentation activity increased fivefold, which related to the nitrogen content of the yeast cells. Ethanol formation throughout the cultivation did not exceed 0.5 g.l[sup -1]. (orig.).

  2. Polysaccharide production in batch process of Neisseria meningitidis serogroup C comparing Frantz, modified Frantz and Cartlin 6 cultivation media

    Directory of Open Access Journals (Sweden)

    Paz Marcelo Fossa da

    2003-01-01

    Full Text Available Polysaccharide of N. meningitidis serogroup C constitutes the antigen for the vaccine against meningitis. The goal of this work was to compare three cultivation media for production of this polysaccharide: Frantz, modified Frantz medium (with replacement of glucose by glycerol, and Catlin 6 (a synthetic medium with glucose. The comparative criteria were based on the final polysaccharide concentrations and the yield coefficient cell/polysaccharide (Y P/X. The kinetic parameters: pH, substrate consumption and cell growth were also determined. For this purpose, 9 cultivation runs were carried out in a 80 L New Brunswick bioreactor, under the following conditions: 42 L of culture medium, temperature 35ºC, air flow 5 L/min, agitation frequency 120 rpm and vessel pressure 6 psi, without dissolved oxygen or pH controls. The cultivation runs were divided in three groups, with 3 repetitions each. The cultivation using the Frantz medium presented the best results: average of final polysaccharide concentration = 0.134 g/L and Y P/X=0.121, followed by Catlin 6 medium, with results of 0.095 g/L and 0.067 respectively. Considering the principal advantages in the use of the synthetic medium, i.e. facilitation of a cultivation and purification steps of the polysaccharide production process, there is a possibility that in the near future, Catlin 6 will replace the traditional Frantz medium.

  3. Electrochemistry and green chemical processes: electrochemical ozone production

    Directory of Open Access Journals (Sweden)

    Leonardo M. da Silva

    2003-12-01

    Full Text Available After an introductory discussion emphasising the importance of electrochemistry for the so-called Green Chemical Processes, the article presents a short discussion of the classical ozone generation technologies. Next a revision of the electrochemical ozone production technology focusing on such aspects as: fundamentals, latest advances, advantages and limitations of this technology is presented. Recent results about fundamentals of electrochemical ozone production obtained in our laboratory, using different electrode materials (e.g. boron doped diamond electrodes, lead dioxide and DSAÒ-based electrodes also are presented. Different chemical processes of interest to the solution of environmental problems involving ozone are discussed.

  4. Design of batch operations: Systematic methodology for generation and analysis of sustainable alternatives

    DEFF Research Database (Denmark)

    Carvalho, Ana; Matos, Henrique A.; Gani, Rafiqul

    2010-01-01

    The objective of this paper is to present a new methodology that is able to generate, screen and identify sustainable alternatives to continuous chemical processes as well as processes operating in the batch mode. The methodology generates the sustainable (design) alternatives by locating...... processes are described, highlighting the main differences between them. Through two case studies, the application of the methodology, to obtain sustainable design alternatives for batch plants, is highlighted....... the operational, environmental, economical and safety related problems inherent in the process (batch or continuous). Alternatives that are more sustainable, compared to a reference, are generated and evaluated by addressing one or more of the identified problems. A decomposition technique as well as a set...

  5. Planejamento e programação da produção em plantas multipropósito operando em batelada na indústria química Short term planning and scheduling for multipurpose batch chemical plants

    Directory of Open Access Journals (Sweden)

    Luis Gimeno Latre

    2000-12-01

    Full Text Available Neste artigo, considera-se o problema de programação da produção a curto prazo em plantas químicas multipropósito operando em batelada, em que a produção da planta é determinada pela demanda a ser atendida. Nesta situação, a capacidade da planta não está bem definida porque depende do mix de produção. Propõe-se uma fase de planejamento que tem como objetivo a determinação do número de bateladas de cada tarefa necessárias para atender a produção, bem como a respectiva janela de tempo de processamento. Estas janelas permitem a análise do carregamento dos processadores e da factibilidade do plano, ou seja, o atendimento das datas de entrega, através de ferramentas desenvolvidas na área de Busca Orientada por Restrições. Esta análise é feita para uma atribuição fixa de tarefas a processadores introduzida pelo usuário. O sistema fornece informações para orientar o usuário na criação de diferentes cenários de atribuição. O resultado da fase de planejamento é formado por um conjunto de janelas de processamento que diminuem sensivelmente a dimensão do problema de programação da produção, como é discutido para duas abordagens: programação mista (Mixed Integer Linear Programming - MILP e Simulated Annealing.Short term scheduling in multipurpose batch chemical plants is specially complicated by the fact that plant capacity is not well defined due to the multipurpose nature of equipment units, allowing different routes. In order to reduce problem dimension, as well as allowing to analyze problem feasibility prior to spending time solving a large scheduling problem, a planning phase is proposed. At this level the objective is to determine a set of processing time windows for the batches necessary to fulfill final products' demand. The time windows allow analyzing equipment units load and plan feasibility in terms of satisfying final products due dates. To accomplish those tools from the area of Constrained

  6. Composition and placement process for oil field chemicals

    Energy Technology Data Exchange (ETDEWEB)

    Cantu, L.A.; Yost, M.E.

    1991-01-22

    This patent describes a process for the continuous release of an oil field chemical within a subterranean hydrocarbon bearing formation or wellbore penetrating such formation. It comprises placing the oil field chemical in a polymeric microcapsule; dispersing such polymeric microcapsules; introducing the wellbore fluid containing the microcapsules into a well bore or subterranean formation through a wellbore; then allowing water and temperature at formation conditions to degrade; continuously releasing the chemical from the degraded microcapsules. This patent describes a composition comprising an oil field chemical incorporated in a polymeric microcapsule comprising the condensation product of hydroxyacetic acid monomer or hydroxyacetic acid co-condensed with up to 15 percent by weight of other hydroxy-, carboxylic acid-, or hydroxycarboxylic acid- containing moieties. The product has a number average molecular weight of from about 200 to about 4000.

  7. Systematic Methodology for Reproducible Optimizing Batch Operation

    DEFF Research Database (Denmark)

    Bonné, Dennis; Jørgensen, Sten Bay

    2006-01-01

    This contribution presents a systematic methodology for rapid acquirement of discrete-time state space model representations of batch processes based on their historical operation data. These state space models are parsimoniously parameterized as a set of local, interdependent models. The present....... This controller may also be used for Optimizing control. The modeling and control performance is demonstrated on a fed-batch protein cultivation example. The presented methodologies lend themselves directly for application as Process Analytical Technologies (PAT).......This contribution presents a systematic methodology for rapid acquirement of discrete-time state space model representations of batch processes based on their historical operation data. These state space models are parsimoniously parameterized as a set of local, interdependent models. The present...... contribution furthermore presents how the asymptotic convergence of Iterative Learning Control is combined with the closed-loop performance of Model Predictive Control to form a robust and asymptotically stable optimal controller for ensuring reliable and reproducible operation of batch processes...

  8. Master-Batch Sector Develops Rapidly

    Institute of Scientific and Technical Information of China (English)

    Wu Lifeng

    2007-01-01

    @@ Plastic industry promotes the development of the master-batch sector The plastic processing industry in China has developed rapidly. The output is increasing rapidly and the quality is improving constantly.

  9. Chemical and physicochemical characteristics changes during passion fruit juice processing

    Directory of Open Access Journals (Sweden)

    Aline Gurgel Fernandes

    2011-09-01

    Full Text Available Passion fruit is widely consumed due to its pleasant flavour and aroma acidity, and it is considered very important a source of minerals and vitamins. It is used in many products such as ice-cream, mousses and, especially, juices. However, the processing of passion fruit juice may modify the composition and biodisponibility of the bioactive compounds. Investigations of the effects of processing on nutritional components in tropical juices are scarce. Frequently, only losses of vitamin C are evaluated. The objective of this paper is to investigate how some operations of passion fruit juice processing (formulation/homogeneization/thermal treatment affect this product's chemical and physicochemical characteristics. The results showed that the chemical and physicochemical characteristics are little affected by the processing although a reduction in vitamin C contents and anthocyanin, large quantities of carotenoids was verified even after the pasteurization stage.

  10. Energy efficiency of batch and semi-batch (CCRO) reverse osmosis desalination.

    Science.gov (United States)

    Warsinger, David M; Tow, Emily W; Nayar, Kishor G; Maswadeh, Laith A; Lienhard V, John H

    2016-12-01

    As reverse osmosis (RO) desalination capacity increases worldwide, the need to reduce its specific energy consumption becomes more urgent. In addition to the incremental changes attainable with improved components such as membranes and pumps, more significant reduction of energy consumption can be achieved through time-varying RO processes including semi-batch processes such as closed-circuit reverse osmosis (CCRO) and fully-batch processes that have not yet been commercialized or modelled in detail. In this study, numerical models of the energy consumption of batch RO (BRO), CCRO, and the standard continuous RO process are detailed. Two new energy-efficient configurations of batch RO are analyzed. Batch systems use significantly less energy than continuous RO over a wide range of recovery ratios and source water salinities. Relative to continuous RO, models predict that CCRO and batch RO demonstrate up to 37% and 64% energy savings, respectively, for brackish water desalination at high water recovery. For batch RO and CCRO, the primary reductions in energy use stem from atmospheric pressure brine discharge and reduced streamwise variation in driving pressure. Fully-batch systems further reduce energy consumption by not mixing streams of different concentrations, which CCRO does. These results demonstrate that time-varying processes can significantly raise RO energy efficiency.

  11. The kinetics of chemical processes affecting acidity in the atmosphere

    Energy Technology Data Exchange (ETDEWEB)

    Pienaar, J.J.; Helas, G. [Potchefstroom University of Christian Higher Education, Potchefstroom (South Africa). Atmospheric Chemistry Research Group

    1996-03-01

    The dominant chemical reactions affecting atmospheric pollution chemistry and in particular, those leading to the formation of acid rain are outlined. The factors controlling the oxidation rate of atmospheric pollutants as well as the rate laws describing these processes are discussed in the light of our latest results and the current literature.

  12. Chemical Processing Department monthly report for June 1963

    Energy Technology Data Exchange (ETDEWEB)

    1963-07-22

    This report, from the Chemical Processing Department at HAPO for June 1963, discusses the following: Production operation; Purex and Redox operation; Finished products operation; maintenance; Financial operations, facilities engineering; research; and employee relations; weapons manufacturing operation; and power and crafts operation.

  13. Portfolio Assessment on Chemical Reactor Analysis and Process Design Courses

    Science.gov (United States)

    Alha, Katariina

    2004-01-01

    Assessment determines what students regard as important: if a teacher wants to change students' learning, he/she should change the methods of assessment. This article describes the use of portfolio assessment on five courses dealing with chemical reactor and process design during the years 1999-2001. Although the use of portfolio was a new…

  14. Model Based Monitoring and Control of Chemical and Biochemical Processes

    DEFF Research Database (Denmark)

    Huusom, Jakob Kjøbsted

    This presentation will give an overview of the work performed at the department of Chemical and Biochemical Engineering related to process control. A research vision is formulated and related to a number of active projects at the department. In more detail a project describing model estimation...

  15. An Integrated Course and Design Project in Chemical Process Design.

    Science.gov (United States)

    Rockstraw, David A.; And Others

    1997-01-01

    Describes a chemical engineering course curriculum on process design, analysis, and simulation. Includes information regarding the sequencing of engineering design classes and the location of the classes within the degree program at New Mexico State University. Details of course content are provided. (DDR)

  16. MIMO Self-Tuning Control of Chemical Process Operation

    DEFF Research Database (Denmark)

    Hallager, L.; Jørgensen, S. B.; Goldschmidt, L.

    1984-01-01

    The problem of selecting a feasible model structure for a MIMO self-tuning controller (MIMOSC) is addressed. The dependency of the necessary structure complexity in relation to the specific process operating point is investigated. Experimental results from a fixed-bed chemical reactor are used...

  17. 基于时间Petri网优化设计单杂质间歇过程用水网络%Optimal design of water-using network based on the time petri net in batch process with single contaminant

    Institute of Scientific and Technical Information of China (English)

    李焕; 肖武; 贺高红; 都健

    2012-01-01

    Nearly twenty years, the study on water-using network in batch processes arouses wide concern and has achieved some development. Formerly, the common approachs for water integration in batch process are the graphic method and mathematical programming, but the objective or restraint irrelevant to water quality and quantity can't be solved by the graphic method, as for the mathematical with complex calculation, it is more difficult to determine the optimal solution. As the visual graphics performance ability and the strict mathematical basis of Petri net and it's powerful analytical technique and means, it is very suitable to describe and analyse the system. Meanwhile, the time Petri net, which is defined by adding the time factor to Petri net, can be used to build the dynamic model of the batch system. So a method based on Time Petri net was proposed to design water network in semi-continuaion batch chemical processes with a single contaminant in this paper. The water-using network with/without storage in batch processes is be studied. A common model of pinch analysis, which can be used to rapidly and accurately determine the water pinch point and the minimum amount of fresh water demanded in water-using process, was firstly established using water cascading analysis. Then a synthesis common model of water-using network was built according to the mechanism, logical expression ability, dynamic propagation characteristics of Petri net and principles of designing and matching to realize the optimal design of water-using network with single contaminant. The location、 number and capacity of storage was also determined directing at water-using network with storage. In the end, a literature case was studied, the water pinch location, fresh water dosage and the water-using network using the method presented in this paper are consistene with the literature. This demonstrates the validity and advantages of the proposed approach. The model of the approach, which not only can

  18. Batch process. Batch super-fractionation as analysis technique (Development of a pretreatment apparatus for the analysis of microcomponents in the water); Bunseki gijutsu toshiteno bacchi seimitsu joryu - suichu niokeru biryo seibun no bunseki yozen shori sochi no kaihatsu -

    Energy Technology Data Exchange (ETDEWEB)

    One, S.

    1997-09-05

    To analyze high boiling point organic contaminants in the water, first, the contaminants are extracted by using organic solvents, and condensed to such concentrations that they are in the ranges suited to the sensitivities of the analyzers used. Using a newly developed pretreatment apparatus for the analysis of microcontaminants in the water, samples to be analyzed are prepared by automatic condensation of the extracted samples by batch distillation. All of the series operations, i.e. cleaning the apparatus, introducing samples, condensing the samples, taking out the samples and cleaning the apparatus are automated. In the automation, a computer system for an ASTM distilling apparatus, a drop counter for measuring the amount of evaporated liquid and a float type liquid level control apparatus for controlling the measurement of the liquid level are utilized. In order to detect the contaminants remaining in the apparatus after cleaned, a gas chromatograph mass spectrometer is used as an ultramicroanalysis technique. The sequence of the automatic operation was programmed by using a personal computer, and the operation data were logged, whereby data necessary for quantitative analysis, such as the calculation of material balance were stored. 2 figs., 1 tab.

  19. Process/Equipment Co-Simulation on Syngas Chemical Looping Process

    Energy Technology Data Exchange (ETDEWEB)

    Zeng, Liang; Zhou, Qiang; Fan, Liang-Shih

    2012-09-30

    The chemical looping strategy for fossil energy applications promises to achieve an efficient energy conversion system for electricity, liquid fuels, hydrogen and/or chemicals generation, while economically separate CO{sub 2} by looping reaction design in the process. Chemical looping particle performance, looping reactor engineering, and process design and applications are the key drivers to the success of chemical looping process development. In order to better understand and further scale up the chemical looping process, issues such as cost, time, measurement, safety, and other uncertainties need to be examined. To address these uncertainties, advanced reaction/reactor modeling and process simulation are highly desired and the modeling efforts can accelerate the chemical looping technology development, reduce the pilot-scale facility design time and operating campaigns, as well as reduce the cost and technical risks. The purpose of this work is thus to conduct multiscale modeling and simulations on the key aspects of chemical looping technology, including particle reaction kinetics, reactor design and operation, and process synthesis and optimization.

  20. Model-based analysis of high shear wet granulation from batch to continuous processes in pharmaceutical production--a critical review.

    Science.gov (United States)

    Kumar, Ashish; Gernaey, Krist V; De Beer, Thomas; Nopens, Ingmar

    2013-11-01

    The manufacturing of pharmaceutical dosage forms, which has traditionally been a batch-wise process, is now also transformed into a series of continuous operations. Some operations such as tabletting and milling are already performed in continuous mode, while the adaptation towards a complete continuous production line is still hampered by complex steps such as granulation and drying which are considered to be too inflexible to handle potential product change-overs. Granulation is necessary in order to achieve good flowability properties and better control of drug content uniformity. This paper reviews modelling and supporting measurement tools for the high shear wet granulation (HSWG) process, which is an important granulation technique due to the inherent benefits and the suitability of this unit operation for the desired switch to continuous mode. For gaining improved insight into the complete system, particle-level mechanisms are required to be better understood, and linked with an appropriate meso- or macro-scale model. A brief review has been provided to understand the mechanisms of the granulation process at micro- or particle-level such as those involving wetting and nucleation, aggregation, breakage and consolidation. Further, population balance modelling (PBM) and the discrete element method (DEM), which are the current state-of-the-art methods for granulation modelling at micro- to meso-scale, are discussed. The DEM approach has a major role to play in future research as it bridges the gap between micro- and meso-scales. Furthermore, interesting developments in the measurement technologies are discussed with a focus towards inline measurements of the granulation process to obtain experimental data which are required for developing good models. Based on the current state of the developments, the review focuses on the twin-screw granulator as a device for continuous HSWG and attempts to critically evaluate the current process. As a result, a set of open

  1. Chemical measurements with optical fibers for process control.

    Science.gov (United States)

    Boisde, G; Blanc, F; Perez, J J

    1988-02-01

    Several aspects of remote in situ spectrophotometric measurement by means of optical fibers are considered in the context of chemical process control. The technique makes it possible to measure a species in a particular oxidation state, such as plutonium(VI), sequentially, under the stringent conditions of automated analysis. For the control of several species in solution, measurements at discrete wavelengths on the sides of the absorption peaks serve to increase the dynamic range. Examples are given concerning the isotopic separation of uranium in the Chemex process. The chemical control of complex solutions containing numerous mutually interfering species requires a more elaborate spectral scan and real-time processing to determine the chemical kinetics. Photodiode array spectrophotometers are therefore ideal for analysing the uranium and plutonium solutions of the Purex process. Remote on-line control by ultraviolet monitoring exhibits limitations chiefly due to Rayleigh scattering in the optical fibers. The measurement of pH in acidic (0.8-3.2) and basic media (10-13) has also been attempted. Prior calibration, signal processing and optical spectra modeling are also discussed.

  2. Approaches to Chemical and Biochemical Information and Signal Processing

    Science.gov (United States)

    Privman, Vladimir

    2012-02-01

    We outline models and approaches for error control required to prevent buildup of noise when ``gates'' and other ``network elements'' based on (bio)chemical reaction processes are utilized to realize stable, scalable networks for information and signal processing. We also survey challenges and possible future research. [4pt] [1] Control of Noise in Chemical and Biochemical Information Processing, V. Privman, Israel J. Chem. 51, 118-131 (2010).[0pt] [2] Biochemical Filter with Sigmoidal Response: Increasing the Complexity of Biomolecular Logic, V. Privman, J. Halamek, M. A. Arugula, D. Melnikov, V. Bocharova and E. Katz, J. Phys. Chem. B 114, 14103-14109 (2010).[0pt] [3] Towards Biosensing Strategies Based on Biochemical Logic Systems, E. Katz, V. Privman and J. Wang, in: Proc. Conf. ICQNM 2010 (IEEE Comp. Soc. Conf. Publ. Serv., Los Alamitos, California, 2010), pages 1-9.

  3. Methodology of Supervision by Analysis of Thermal Flux for Thermal Conduction of a Batch Chemical Reactor Equipped with a Monofluid Heating/Cooling System

    Directory of Open Access Journals (Sweden)

    Ghania Henini

    2012-01-01

    Full Text Available We present the thermal behavior of a batch reactor to jacket equipped with a monofluid heating/cooling system. Heating and cooling are provided respectively by an electrical resistance and two plate heat exchangers. The control of the temperature of the reaction is based on the supervision system. This strategy of management of the thermal devices is based on the usage of the thermal flux as manipulated variable. The modulation of the monofluid temperature by acting on the heating power or on the opening degrees of an air-to-open valve that delivers the monofluid to heat exchanger. The study shows that the application of this method for the conduct of the pilot reactor gives good results in simulation and that taking into account the dynamics of the various apparatuses greatly improves ride quality of conduct. In addition thermal control of an exothermic reaction (mononitration shows that the consideration of heat generated in the model representation improve the results by elimination any overshooting of the set-point temperature.

  4. Sustainability assessment of novel chemical processes at early stage: application to biobased processes

    NARCIS (Netherlands)

    Patel, A.D.; Meesters, K.; Uil, H. den; Jong, E. de; Blok, K.; Patel, M.K.

    2012-01-01

    Chemical conversions have been a cornerstone of industrial revolution and societal progress. Continuing this progress in a resource constrained world poses a critical challenge which demands the development of innovative chemical processes to meet our energy and material needs in a sustainable way.

  5. Computer-Aided Multiscale Modelling for Chemical Process Engineering

    DEFF Research Database (Denmark)

    Morales Rodriguez, Ricardo; Gani, Rafiqul

    2007-01-01

    T) for model translation, analysis and solution. The integration of ModDev, MoT and ICAS or any other external software or process simulator (using COM-Objects) permits the generation of different models and/or process configurations for purposes of simulation, design and analysis. Consequently, it is possible......Chemical processes are generally modeled through monoscale approaches, which, while not adequate, satisfy a useful role in product-process design. In this case, use of a multi-dimensional and multi-scale model-based approach has importance in product-process development. A computer-aided framework...... for model generation, analysis, solution and implementation is necessary for the development and application of the desired model-based approach for product-centric process design/analysis. This goal is achieved through the combination of a system for model development (ModDev), and a modelling tool (Mo...

  6. Chemical oxygen demand reduction in coffee wastewater through chemical flocculation and advanced oxidation processes

    Institute of Scientific and Technical Information of China (English)

    ZAYAS Pérez Teresa; GEISSLER Gunther; HERNANDEZ Fernando

    2007-01-01

    The removal of the natural organic matter present in coffee processing wastewater through chemical coagulation-flocculatio and advanced oxidation processes(AOP)had been studied.The effectiveness of the removal of natural organic matter using commercial flocculants and UV/H202,UVO3 and UV/H-H202/O3 processes was determined under acidic conditions.For each of these processes,different operational conditions were explored to optimize the treatment efficiency of the coffee wastewater.Coffee wastewater is characterized by a high chemical oxygen demand(COD)and low total suspended solids.The outcomes of coffee wastewater reeatment using coagulation-flocculation and photodegradation processes were assessed in terms of reduction of COD,color,and turbidity.It was found that a reductiOn in COD of 67%could be realized when the coffee wastewater was treated by chemical coagulation-flocculatlon witll lime and coagulant T-1.When coffee wastewater was treated by coagulation-flocculation in combination with UV/H202,a COD reduction of 86%was achieved,although only after prolonged UV irradiation.Of the three advanced oxidation processes considered,UV/H202,uv/03 and UV/H202/03,we found that the treatment with UV/H2O2/O3 was the most effective,with an efficiency of color,turbidity and further COD removal of 87%,when applied to the flocculated coffee wastewater.

  7. Anaerobic co-digestion of waste activated sludge and greasy sludge from flotation process: batch versus CSTR experiments to investigate optimal design.

    Science.gov (United States)

    Girault, R; Bridoux, G; Nauleau, F; Poullain, C; Buffet, J; Peu, P; Sadowski, A G; Béline, F

    2012-02-01

    In this study, the maximum ratio of greasy sludge to incorporate with waste activated sludge was investigated in batch and CSTR experiments. In batch experiments, inhibition occurred with a greasy sludge ratio of more than 20-30% of the feed COD. In CSTR experiments, the optimal greasy sludge ratio was 60% of the feed COD and inhibition occurred above a ratio of 80%. Hence, batch experiments can predict the CSTR yield when the degradation phenomenon are additive but cannot be used to determine the maximum ratio to be used in a CSTR configuration. Additionally, when the ratio of greasy sludge increased from 0% to 60% of the feed COD, CSTR methane production increased by more than 60%. When the greasy sludge ratio increased from 60% to 90% of the feed COD, the reactor yield decreased by 75%.

  8. Microbiology and atmospheric processes: chemical interactions of Primary Biological Aerosols

    Science.gov (United States)

    Deguillaume, L.; Leriche, M.; Amato, P.; Ariya, P. A.; Delort, A.-M.; Pöschl, U.; Chaumerliac, N.; Bauer, H.; Flossmann, A. I.; Morris, C. E.

    2008-02-01

    This paper discusses the influence of bioaerosols on atmospheric chemistry and vice versa through microbiological and chemical properties and processes. Several studies have shown that biological matter represents a significant fraction of air particulate matter and hence affects the microstructure and water uptake of aerosol particles. Moreover, airborne micro-organisms can transform chemical constituents of the atmosphere by metabolic activity. Recent studies have emphasized the viability of bacteria and metabolic degradation of organic substances in cloud water. On the other hand, the viability and metabolic activity of airborne micro-organisms depend strongly on physical and chemical atmospheric parameters such as temperature, pressure, radiation, pH value and nutrient concentrations. In spite of recent advances, however, our knowledge of the microbiological and chemical interactions of primary biological particles in the atmosphere is rather limited. Further targeted investigations combining laboratory experiments, field measurements, and modelling studies will be required to characterize the chemical feedbacks, microbiological activities at the air/snow/water interface supplied to the atmosphere.

  9. Microbiology and atmospheric processes: chemical interactions of primary biological aerosols

    Directory of Open Access Journals (Sweden)

    L. Deguillaume

    2008-07-01

    Full Text Available This paper discusses the influence of primary biological aerosols (PBA on atmospheric chemistry and vice versa through microbiological and chemical properties and processes. Several studies have shown that PBA represent a significant fraction of air particulate matter and hence affect the microstructure and water uptake of aerosol particles. Moreover, airborne micro-organisms, namely fungal spores and bacteria, can transform chemical constituents of the atmosphere by metabolic activity. Recent studies have emphasized the viability of bacteria and metabolic degradation of organic substances in cloud water. On the other hand, the viability and metabolic activity of airborne micro-organisms depend strongly on physical and chemical atmospheric parameters such as temperature, pressure, radiation, pH value and nutrient concentrations. In spite of recent advances, however, our knowledge of the microbiological and chemical interactions of PBA in the atmosphere is rather limited. Further targeted investigations combining laboratory experiments, field measurements, and modelling studies will be required to characterize the chemical feedbacks, microbiological activities at the air/snow/water interface supplied to the atmosphere.

  10. ENHANCED CHEMICAL CLEANING: A NEW PROCESS FOR CHEMICALLY CLEANING SAVANNAH RIVER WASTE TANKS

    Energy Technology Data Exchange (ETDEWEB)

    Ketusky, E; Neil Davis, N; Renee Spires, R

    2008-01-17

    The Savannah River Site (SRS) has 49 high level waste (HLW) tanks that must be emptied, cleaned, and closed as required by the Federal Facilities Agreement. The current method of chemical cleaning uses several hundred thousand gallons per tank of 8 weight percent (wt%) oxalic acid to partially dissolve and suspend residual waste and corrosion products such that the waste can be pumped out of the tank. This adds a significant quantity of sodium oxalate to the tanks and, if multiple tanks are cleaned, renders the waste incompatible with the downstream processing. Tank space is also insufficient to store this stream given the large number of tanks to be cleaned. Therefore, a search for a new cleaning process was initiated utilizing the TRIZ literature search approach, and Chemical Oxidation Reduction Decontamination--Ultraviolet (CORD-UV), a mature technology currently used for decontamination and cleaning of commercial nuclear reactor primary cooling water loops, was identified. CORD-UV utilizes oxalic acid for sludge dissolution, but then decomposes the oxalic acid to carbon dioxide and water by UV treatment outside the system being treated. This allows reprecipitation and subsequent deposition of the sludge into a selected container without adding significant volume to that container, and without adding any new chemicals that would impact downstream treatment processes. Bench top and demonstration loop measurements on SRS tank sludge stimulant demonstrated the feasibility of applying CORD-UV for enhanced chemical cleaning of SRS HLW tanks.

  11. Microfabricated Instrumentation for Chemical Sensing in Industrial Process Control

    Energy Technology Data Exchange (ETDEWEB)

    Ramsey, J. M.

    2000-06-01

    The monitoring of chemical constituents in manufacturing processes is of economic importance to most industries. The monitoring and control of chemical constituents may be of importance for product quality control or, in the case of process effluents, of environmental concern. The most common approach now employed for chemical process control is to collect samples which are returned to a conventional chemical analysis laboratory. This project attempts to demonstrate the use of microfabricated structures, referred to as 'lab-on-a-chip' devices, that accomplish chemical measurement tasks that emulate those performed in the conventional laboratory. The devices envisioned could be used as hand portable chemical analysis instruments where samples are analyzed in the field or as emplaced sensors for continuous 'real-time' monitoring. This project focuses on the development of filtration elements and solid phase extraction elements that can be monolithically integrated onto electrophoresis and chromatographic structures pioneered in the laboratory. Successful demonstration of these additional functional elements on integrated microfabricated devices allows lab-on-a-chip technologies to address real world samples that would be encountered in process control environments. The resultant technology has a broad application to industrial environmental monitoring problems. such as monitoring municipal water supplies, waste water effluent from industrial facilities, or monitoring of run-off from agricultural activities. The technology will also be adaptable to manufacturing process control scenarios. Microfabricated devices integrating sample filtration, solid phase extraction, and chromatographic separation with solvent programming were demonstrated. Filtering of the sample was accomplished at the same inlet with an array of seven channels each 1 {micro}m deep and 18 {micro}m wide. Sample concentration and separation were performed on channels 5 {micro}m deep

  12. Economic model predictive control theory, formulations and chemical process applications

    CERN Document Server

    Ellis, Matthew; Christofides, Panagiotis D

    2017-01-01

    This book presents general methods for the design of economic model predictive control (EMPC) systems for broad classes of nonlinear systems that address key theoretical and practical considerations including recursive feasibility, closed-loop stability, closed-loop performance, and computational efficiency. Specifically, the book proposes: Lyapunov-based EMPC methods for nonlinear systems; two-tier EMPC architectures that are highly computationally efficient; and EMPC schemes handling explicitly uncertainty, time-varying cost functions, time-delays and multiple-time-scale dynamics. The proposed methods employ a variety of tools ranging from nonlinear systems analysis, through Lyapunov-based control techniques to nonlinear dynamic optimization. The applicability and performance of the proposed methods are demonstrated through a number of chemical process examples. The book presents state-of-the-art methods for the design of economic model predictive control systems for chemical processes. In addition to being...

  13. Process Control Systems in the Chemical Industry: Safety vs. Security

    Energy Technology Data Exchange (ETDEWEB)

    Jeffrey Hahn; Thomas Anderson

    2005-04-01

    Traditionally, the primary focus of the chemical industry has been safety and productivity. However, recent threats to our nation’s critical infrastructure have prompted a tightening of security measures across many different industry sectors. Reducing vulnerabilities of control systems against physical and cyber attack is necessary to ensure the safety, security and effective functioning of these systems. The U.S. Department of Homeland Security has developed a strategy to secure these vulnerabilities. Crucial to this strategy is the Control Systems Security and Test Center (CSSTC) established to test and analyze control systems equipment. In addition, the CSSTC promotes a proactive, collaborative approach to increase industry's awareness of standards, products and processes that can enhance the security of control systems. This paper outlines measures that can be taken to enhance the cybersecurity of process control systems in the chemical sector.

  14. A pollution reduction methodology for chemical process simulators

    Energy Technology Data Exchange (ETDEWEB)

    Mallick, S.K.; Cabezas, H.; Bare, J.C.; Sikdar, S.K. [Environmental Protection Agency, Cincinnati, OH (United States). National Risk Management Research Lab.

    1996-11-01

    A pollution minimization methodology was developed for chemical process design using computer simulation. It is based on a pollution balance that at steady state is used to define a pollution index with units of mass of pollution per mass of products. The pollution balance has been modified by weighing the mass flowrate of each pollutant by its potential environmental impact score. This converts the mass balance into an environmental impact balance. This balance defines an impact index with units of environmental impact per mass of products. The impact index measures the potential environmental effects of process wastes. Three different schemes for chemical ranking were considered: (1) no ranking, (2) simple ranking from 0 to 3, and (3) ranking by a scientifically derived measure of human health and environmental effects. Use of the methodology is illustrated with two examples from the production of (1) methyl ethyl ketone and (2) synthetic ammonia.

  15. New Vistas in Chemical Product and Process Design.

    Science.gov (United States)

    Zhang, Lei; Babi, Deenesh K; Gani, Rafiqul

    2016-06-07

    Design of chemicals-based products is broadly classified into those that are process centered and those that are product centered. In this article, the designs of both classes of products are reviewed from a process systems point of view; developments related to the design of the chemical product, its corresponding process, and its integration are highlighted. Although significant advances have been made in the development of systematic model-based techniques for process design (also for optimization, operation, and control), much work is needed to reach the same level for product design. Timeline diagrams illustrating key contributions in product design, process design, and integrated product-process design are presented. The search for novel, innovative, and sustainable solutions must be matched by consideration of issues related to the multidisciplinary nature of problems, the lack of data needed for model development, solution strategies that incorporate multiscale options, and reliability versus predictive power. The need for an integrated model-experiment-based design approach is discussed together with benefits of employing a systematic computer-aided framework with built-in design templates.

  16. Vibration and Stability of 3000-hp, Titanium Chemical Process Blower

    Directory of Open Access Journals (Sweden)

    Les Gutzwiller

    2003-01-01

    Full Text Available This 74-in-diameter blower had an overhung rotor design of titanium construction, operating at 50 pounds per square inch gauge in a critical chemical plant process. The shaft was supported by oil-film bearings and was directdriven by a 3000-hp electric motor through a metal disk type of coupling. The operating speed was 1780 rpm. The blower shaft and motor shaft motion was monitored by Bently Nevada proximity probes and a Model 3100 monitoring system.

  17. Numerical simulation of chemical processes in atmospheric plasmas

    Institute of Scientific and Technical Information of China (English)

    Ouyang Jian-Ming; Guo Wei; Wang Long; Shao Fu-Qiu

    2004-01-01

    A model is built to study chemical processes in atmospheric plasmas at low altitude (high pressure) and at high altitude (low pressure). The plasma lifetime and the temporal evolution of the main charged species are presented.The electron number density does not strictly obey the exponential damping law in a long period. The heavy charged species are dominant at low altitude in comparison with the light species at high altitude. Some species of small amount in natural air play an important role in the processes.

  18. Supercritical Water Process for the Chemical Recycling of Waste Plastics

    Science.gov (United States)

    Goto, Motonobu

    2010-11-01

    The development of chemical recycling of waste plastics by decomposition reactions in sub- and supercritical water is reviewed. Decomposition reactions proceed rapidly and selectively using supercritical fluids compared to conventional processes. Condensation polymerization plastics such as PET, nylon, and polyurethane, are relatively easily depolymerized to their monomers in supercritical water. The monomer components are recovered in high yield. Addition polymerization plastics such as phenol resin, epoxy resin, and polyethylene, are also decomposed to monomer components with or without catalysts. Recycling process of fiber reinforced plastics has been studied. Pilot scale or commercial scale plants have been developed and are operating with sub- and supercritical fluids.

  19. Chemical Assessment of White Wine during Fermentation Process

    Directory of Open Access Journals (Sweden)

    Teodora Coldea

    2014-05-01

    Full Text Available There were investigated chemical properties of indigenous white wine varieties (Fetească albă, Fetească regală and Galbenă de Odobeşti during fermentation. The white wine making process took place at Wine Pilot Station of University of Agricultural Sciences and Veterinary Medicine Cluj-Napoca. We aimed to monitorize the evolution of fermentation process parameters (temperature, alcohol content, and real extract and the quality of the bottled white wine (total acidity, alcohol content, total sulfur dioxide, total dry extract. The results obtained were in accordance to Romanian Legislation.

  20. The role of chemical interactions in ion-solid processes

    Energy Technology Data Exchange (ETDEWEB)

    Dodson, B.W.

    1990-01-01

    Computer simulation of low-energy ion-solid processes has greatly broadened in scope in recent years. In particular, realistic descriptions of the ion-solid and solid-solid interactions can now be utilized. The molecular dynamics technique, in which the equations of motion of the interacting atoms are numerically integrated, can now be used to characterize ion-solid interactions in a range of model material systems. Despite practical limitations of this procedure, a number of substantial results have appeared. The available results are examined to investigate the qualitative influence that chemical interactions have on low-energy ion-solid processes. 26 refs., 4 figs.

  1. Superhydrophobic coatings for aluminium surfaces synthesized by chemical etching process

    Directory of Open Access Journals (Sweden)

    Priya Varshney

    2016-10-01

    Full Text Available In this paper, the superhydrophobic coatings on aluminium surfaces were prepared by two-step (chemical etching followed by coating and one-step (chemical etching and coating in a single step processes using potassium hydroxide and lauric acid. Besides, surface immersion time in solutions was varied in both processes. Wettability and surface morphologies of treated aluminium surfaces were characterized using contact angle measurement technique and scanning electron microscopy, respectively. Microstructures are formed on the treated aluminium surfaces which lead to increase in contact angle of the surface (>150°. Also on increasing immersion time, contact angle further increases due to increase in size and depth of microstructures. Additionally, these superhydrophobic coatings show excellent self-cleaning and corrosion-resistant behavior. Water jet impact, floatation on water surface, and low temperature condensation tests assert the excellent water-repellent nature of coatings. Further, coatings are to be found mechanically, thermally, and ultraviolet stable. Along with, these coatings are found to be excellent regeneration ability as verified experimentally. Although aforesaid both processes generate durable and regenerable superhydrophobic aluminium surfaces with excellent self-cleaning, corrosion-resistant, and water-repellent characteristics, but one-step process is proved more efficient and less time consuming than two-step process and promises to produce superhydrophobic coatings for industrial applications.

  2. Influence of surface coverage on the chemical desorption process

    CERN Document Server

    Marco, Minissale

    2014-01-01

    In cold astrophysical environments, some molecules are observed in the gas phase whereas they should have been depleted, frozen on dust grains. In order to solve this problem, astrochemists have proposed that a fraction of molecules synthesized on the surface of dust grains could desorb just after their formation. Recently the chemical desorption process has been demonstrated experimentally, but the key parameters at play have not yet been fully understood. In this article we propose a new procedure to analyze the ratio of di-oxygen and ozone synthesized after O atoms adsorption on oxidized graphite. We demonstrate that the chemical desorption efficiency of the two reaction paths (O+O and O+O$_2$) is different by one order of magnitude. We show the importance of the surface coverage: for the O+O reaction, the chemical desorption efficiency is close to 80 $\\%$ at zero coverage and tends to zero at one monolayer coverage. The coverage dependence of O+O chemical desorption is proved by varying the amount of pre-...

  3. 批处理工艺处理水基切削废液工程实例%Engineering example of the treatment of water-based waste cutting fluid by batch processing

    Institute of Scientific and Technical Information of China (English)

    吴琦平; 衡祥; 乔春生

    2011-01-01

    介绍了采用批处理工艺对金属水基切削废液进行预处理的工程实例.通过批处理槽的破乳、絮凝、气浮作用,使废水COD和油类的去除率分别达到84.8%、92.3%.批处理槽出水与生活污水混合后通过生物处理和深度处理,系统总的出水优于(GB 8978-1996)一级标准.%An engineering example of using batch processing for the pretreatment of metal water-based waste cutting fluid is introduced. The COD and oil removal rate of the wastewater are 84.8% ,92.3% ,respectively,by means of demulsification, flocculation and air-flotation processes in the batch processing tank. After mixing the effluent from the batch processing tank with domestic sewage ,and through biological treatment and advanced treatment ,the quality of the total effluent water of the system is superior to the first grade of the Integrated Wastewater Discharge Standard(GB 8978-1996).

  4. Effect of temperature and pH on the kinetics of methane production, organic nitrogen and phosphorus removal in the batch anaerobic digestion process of cattle manure

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez, E. [Consultores Ambientales (CONAM), Havanna (Cuba); Borja, R. [Instituto de la Grasa (C.S.I.C.)., Sevilla (Spain); Weiland, P. [Institute of Technology, Federal Research Center of Agriculture (FAL), Braunschweig (Germany); Travieso, L. [Departamento de Estudios sobre Contaminacion Ambiental (DECA-CNIC), Centro Nacional de Investigaciones Cientificas (CNIC), La Habana (Cuba); Martin, A. [Departamento de Ingenieria Quimica, Facultad de Ciencias, Cordoba (Spain)

    2000-03-01

    A study of the effect of temperature and pH on the kinetics of methane production and organic nitrogen and phosphorus degradation in the anaerobic digestion process of cattle manure was carried out. Two laboratory-scale batch completely mixed reactors, operating at 35 C (mesophilic temperature), and other two, operating at 60 C (thermophilic temperature) were used. For each temperature selected, the influent pH values were 7.6 (initial pH of the waste used) and 7.0. The apparent kinetic constants of the biomethanization process increased 2.3 times when the initial pH of the influent was increased from 7.0 to 7.6 at mesophilic temperature. The values found at thermophilic temperature were similar. The kinetic constants of methane production decreased 2.6 and 7.2 times when the operating temperature increased from 35 C to 60 C for the experiments carried out at initial pH of 7.0 and 7.6, respectively. The methane yield coefficient (l CH{sub 4} STP/g VS removed) also decreased when the temperature increased from 35 C to 60 C for the two initial pH values studied. This behaviour agreed with the major inhibition level observed at thermophilic temperature as a result of the higher organic nitrogen removal and ammonia nitrogen production observed at 60 C. Specifically, the specific rate constants for organic nitrogen removal and ammonia nitrogen production increased 3.6 and 12 times when the temperature was increased from 35 C to 60 C for the experiments carried out at initial pH values of 7.0 and 7.6, respectively. In the same way, the values of the kinetic constant for phosphorus removal were 44% and 80% higher than those obtained at 35 C for the two initial pH values above-mentioned, respectively. Finally, the experimental values of organic nitrogen and phosphorus concentrations were reproduced with deviations equal to or less than 10% and 15% in every case, respectively. (orig.)

  5. Transfer of Campylobacter from a Positive Batch to Broiler Carcasses of a Subsequently Slaughtered Negative Batch: A Quantitative Approach.

    Science.gov (United States)

    Seliwiorstow, Tomasz; Baré, Julie; Van Damme, Inge; Gisbert Algaba, Ignacio; Uyttendaele, Mieke; De Zutter, Lieven

    2016-06-01

    The present study was conducted to quantify Campylobacter cross-contamination from a positive batch of broiler chicken carcasses to a negative batch at selected processing steps and to evaluate the duration of this cross-contamination. During each of nine visits conducted in three broiler slaughterhouses, Campylobacter levels were determined on broiler carcasses originating from Campylobacter-negative batches processed immediately after Campylobacter-positive batches. Data were collected after four steps during the slaughter process (scalding, plucking, evisceration, and washing) at 1, 10, and 20 min after the start of the slaughter of the batches. Campylobacter levels in ceca of birds from Campylobacter-positive batches ranged from 5.62 to 9.82 log CFU/g. When the preceding positive batch was colonized at a low level, no (enumerable) carcass contamination was found in a subsequent negative batch. However, when Campylobacter levels were high in the positive batch, Campylobacter was found on carcasses of the subsequent negative batch but at levels significantly lower than those found on carcasses from the preceding positive batch. The scalding and the evisceration process contributed the least (< 1.5 log CFU/g) and the most (up to 4 log CFU/ g), respectively, to the Campylobacter transmission from a positive batch to a negative batch. Additionally, the number of Campylobacter cells transferred from positive to negative batches decreased over the first 20 min of sampling time. However, the reduction was slower than previously estimated in risk assessment studies, suggesting that pathogen transfer during crosscontamination is a complex process.

  6. 多变量统计过程监控:进展及其在化学工业的应用%Multivariate Statistical Process Monitoring and Control: Recent Developments and Applications to Chemical Industry

    Institute of Scientific and Technical Information of China (English)

    梁军; 钱积新

    2003-01-01

    Multivariate statistical process monitoring and control (MSPM&C) methods for chemical process monitoring with statistical projection techniques such as principal component analysis (PCA) and partial least squares (PLS) are surveyed in this paper. The four-step procedure of performing MSPM&C for chemical process, modeling of processes, detecting abnormal events or faults, identifying the variable(s) responsible for the faults and diagnosing the source cause for the abnormal behavior, is analyzed. Several main research directions of MSPM&C reported in the literature are discussed, such as multi-way principal component analysis (MPCA) for batch process, statistical monitoring and control for nonlinear process, dynamic PCA and dynamic PLS, and on-line quality control by inferential models. Industrial applications of MSPM&C to several typical chemical processes, such as chemical reactor, distillation column, polymerization process, petroleum refinery units, are summarized. Finally, some concluding remarks and future considerations are made.

  7. Slaughterhouse wastewater treatment by combined chemical coagulation and electrocoagulation process.

    Science.gov (United States)

    Bazrafshan, Edris; Kord Mostafapour, Ferdos; Farzadkia, Mehdi; Ownagh, Kamal Aldin; Mahvi, Amir Hossein

    2012-01-01

    Slaughterhouse wastewater contains various and high amounts of organic matter (e.g., proteins, blood, fat and lard). In order to produce an effluent suitable for stream discharge, chemical coagulation and electrocoagulation techniques have been particularly explored at the laboratory pilot scale for organic compounds removal from slaughterhouse effluent. The purpose of this work was to investigate the feasibility of treating cattle-slaughterhouse wastewater by combined chemical coagulation and electrocoagulation process to achieve the required standards. The influence of the operating variables such as coagulant dose, electrical potential and reaction time on the removal efficiencies of major pollutants was determined. The rate of removal of pollutants linearly increased with increasing doses of PACl and applied voltage. COD and BOD(5) removal of more than 99% was obtained by adding 100 mg/L PACl and applied voltage 40 V. The experiments demonstrated the effectiveness of chemical and electrochemical techniques for the treatment of slaughterhouse wastewaters. Consequently, combined processes are inferred to be superior to electrocoagulation alone for the removal of both organic and inorganic compounds from cattle-slaughterhouse wastewater.

  8. Slaughterhouse wastewater treatment by combined chemical coagulation and electrocoagulation process.

    Directory of Open Access Journals (Sweden)

    Edris Bazrafshan

    Full Text Available Slaughterhouse wastewater contains various and high amounts of organic matter (e.g., proteins, blood, fat and lard. In order to produce an effluent suitable for stream discharge, chemical coagulation and electrocoagulation techniques have been particularly explored at the laboratory pilot scale for organic compounds removal from slaughterhouse effluent. The purpose of this work was to investigate the feasibility of treating cattle-slaughterhouse wastewater by combined chemical coagulation and electrocoagulation process to achieve the required standards. The influence of the operating variables such as coagulant dose, electrical potential and reaction time on the removal efficiencies of major pollutants was determined. The rate of removal of pollutants linearly increased with increasing doses of PACl and applied voltage. COD and BOD(5 removal of more than 99% was obtained by adding 100 mg/L PACl and applied voltage 40 V. The experiments demonstrated the effectiveness of chemical and electrochemical techniques for the treatment of slaughterhouse wastewaters. Consequently, combined processes are inferred to be superior to electrocoagulation alone for the removal of both organic and inorganic compounds from cattle-slaughterhouse wastewater.

  9. Property Modelling for Applications in Chemical Product and Process Design

    DEFF Research Database (Denmark)

    Gani, Rafiqul

    , polymers, mixtures as well as separation processes. The presentation will highlight the framework (ICAS software) for property modeling, the property models and issues such as prediction accuracy, flexibility, maintenance and updating of the database. Also, application issues related to the use of property......, they are not always available. Also, it may be too expensive to measure them or it may take too much time. In these situations and when repetitive calculations are involved (as in process simulation), it is useful to have appropriate models to reliably predict the needed properties. A collection of methods tools...... such as database, property model library, model parameter regression, and, property-model based product-process design will be presented. The database contains pure component and mixture data for a wide range of organic chemicals. The property models are based on the combined group contribution and atom...

  10. Bioactives from fruit processing wastes: Green approaches to valuable chemicals.

    Science.gov (United States)

    Banerjee, Jhumur; Singh, Ramkrishna; Vijayaraghavan, R; MacFarlane, Douglas; Patti, Antonio F; Arora, Amit

    2017-06-15

    Fruit processing industries contribute more than 0.5billion tonnes of waste worldwide. The global availability of this feedstock and its untapped potential has encouraged researchers to perform detailed studies on value-addition potential of fruit processing waste (FPW). Compared to general food or other biomass derived waste, FPW are found to be selective and concentrated in nature. The peels, pomace and seed fractions of FPW could potentially be a good feedstock for recovery of bioactive compounds such as pectin, lipids, flavonoids, dietary fibres etc. A novel bio-refinery approach would aim to produce a wider range of valuable chemicals from FPW. The wastes from majority of the extraction processes may further be used as renewable sources for production of biofuels. The literature on value addition to fruit derived waste is diverse. This paper presents a review of fruit waste derived bioactives. The financial challenges encountered in existing methods are also discussed.

  11. Effect and mechanism of carbon sources on phosphorus uptake by microorganisms in sequencing batch reactors with the single-stage oxic process

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    To investigate the chief reason for phosphorus uptake by microorganisms affected by substrates in sequencing batch reactors with the single-stage oxic process,two typical substrates,glucose (R1) and acetate (R2) were used as the sole carbon source,and the performances of phosphorus removal and the changes of intracellular storage were compared. The experimental results showed that the phenomenon of excess phosphorus uptake was observed in two reactors,but bacteria’s capability to take in phosphorus and its intracellular storage were obviously different under the same operational condition. After steady-state operation,total phosphorus (TP) removed per MLVSS in R1 and R2 was 6.7―7.4 and 2.7―3.2 mg/g,respectively. The energy storage of poly-β-hydroxyalkanoates (PHA) was nearly constant in R1 during the whole period,and another aerobic storage of glycogen was accumulated (the max accumulation of glycogen was 3.21 mmol-C/g) when external substrate was consumed,and then was decreased to the initial level. However in R2,PHA and glycogen were both accumulated (2.1 and 0.55 mmol-C/g,respectively) when external substrate was consumed,but they showed different changes after the period of external consumption. Compared to rapid decrease of PHA to the initial level,glycogen continued accumulating to the peak (0.88 mmol-C/g) in 2 h of aeration before decreasing. During the aeration,the accumulations/transformations of internal carbon sources in R1 were higher than those in R2. In addition,obvious TP releases were both observed in R1 and R2 other than PHA and glycogen during the long-term idle period; moreover,the release content of phosphorus in R1 was also higher than that in R2. The researches indicated that different aerobic metabolism of substrate occurred in R1 and R2 due to the different carbon sources in influent,resulting in different types and contents of aerobic storage accumulated/translated in bacteria of R1 and R2. As a result,ATP content provided for

  12. 一种批处理块级数据去重方法%A CHUNK-BASED DE-DUPLICATION METHOD BASED ON BATCH PROCESS

    Institute of Scientific and Technical Information of China (English)

    杨天明; 吴海涛

    2016-01-01

    数据去重能消除备份中的冗余数据,节省存储资源和网络带宽,因而成为当前数据存储领域的研究热点。针对常用的块级数据去重技术指纹查询开销高、系统吞吐率低等问题,提出一种批处理块级数据去重方法,通过内存缓冲区对指纹进行排序,实现磁盘索引的顺序查询。同时文件以一种双指针有向无环图的结构存储在系统中,以消除文件读时引起的随机磁盘 I /O 开销。实验结果表明,该方法有效克服了指纹查询的磁盘 I /O 瓶颈,提高了数据去重时的系统读写性能。%Data de-duplication technology,which eliminates the redundant data from backups to save network bandwidth and storage resources,has become a hot research topic in current data storage field.The commonly used chunk-based de-duplication technology suffers from high overhead in fingerprint lookup and low system throughput.In light of this,the paper proposes a chunk-based de-duplication method using batch process,which sorts the fingerprints in memory buffer to achieve the sequential lookup of disk indexes.Moreover,the files are stored to the system in a structure of bi-pointer-based directed acyclic graphs so as to eliminate random small disk I /O costs caused by file read.Experimental results show that this method breaks the disk I /O bottleneck of fingerprint lookup and hence improves read-write performance of the system during data de-duplication.

  13. Influence of the food to microorganisms (F/M) ratio and temperature on batch anaerobic digestion processes with and without zeolite addition.

    Science.gov (United States)

    Montalvo, S; Gonzalez, P; Mena, C; Guerrero, L; Borja, R

    2012-01-01

    The main objective of this work was to evaluate the influence of the food to microorganisms (F/M) ratio and temperature on batch anaerobic digestion processes carried out with and without zeolite addition as a microbial carrier. Three laboratory-scale experimental runs were conducted using a synthetic substrate with a COD:N:P ratio of 500:5:1. The first run (I) was conducted at a constant temperature of 27°C, increasing the F/M ratio from 0.21 to 0.40 (g COD/g VSS). During the second run (II) the temperature and the F/M ratio increased from 27°C to 37°C and from 0.21 to 0.40, respectively. Finally, in the third experimental run (III) the F/M ratio achieved high values (1.92 and 1.30) either by varying the substrate concentration at a constant biomass concentration or by increasing the biomass concentration at a constant substrate concentration. Higher biomass growth rate, COD removal and methane production were found in the reactors with zeolite, especially at the highest F/M assayed during the first run. The highest ammonium removals were also achieved at the highest F/M ratio (0.40) in the reactors with zeolite. Within the range studied (25°C-37°C) in the reactors with zeolite operating at 37°C, the second run demonstrated the low influence of temperature on substrate consumption and ammonia removal, with 93% and 70% of COD and ammonia removal efficiencies, respectively. The third run corroborated the results previously obtained and fit the experimental results to simple kinetic models, the Monod model being the most adequate for predicting the behavior of the systems studied. The maximum specific microorganism growth rate (μ(max)) values for the reactors with zeolite were almost twice as high as those obtained for the reactors without zeolite for similar F/M ratios.

  14. The Impact of the Processing Batch Length in GNSS Data Analysis on the Estimates of Earth Rotation Parameters with Daily and Subdaily Time Resolution

    Science.gov (United States)

    Meindl, M.; Dach, R.; Thaller, D.; Schaer, S.; Beutler, G.; Jaeggi, A.

    2012-04-01

    Microwave observations from GNSS are traditionally analyzed in the post-processing mode using (solar) daily data batches. The 24-hour session length differs by only about four minutes from two revolution periods of a GPS satellite (corresponding to one sidereal day). The deep 2:1 resonance of the GPS revolution period with the length of the sidereal day may cause systematic effects in parameter estimates and spurious periodic signals in the resulting parameter time series. The selection of other (than daily) session lengths may help to identify systematic effects and to study their impact on GNSS-derived products. Such investigations are of great interest in a combined multi-GNSS analysis because of substantial differences in the satellites' revolution periods. Three years (2008-2010) of data from a global network of about 90 combined GPS/GLONASS receivers have been analyzed. Four different session lengths were used, namely the traditional 24 hours (UTC), two revolutions of a GLONASS satellite (16/17 sidereal days), two revolutions of a GPS satellite (one sidereal day), and a session length of 18/17 sidereal days, which does not correspond to either two GPS or two GLONASS revolution periods. GPS-only, GLONASS-only, and GPS/GLONASS-combined solution are established for each of the session lengths. Special care was taken to keep the GPS and GLONASS solutions fully consistent and comparable in particular where the station selection is concerned. We generate ERPs with a subdaily time resolution of about 1.4 hours (1/17 sidereal day). Using the session-specific normal equation systems (NEQs) containing the Earth rotation parameters with the 1.4 hours time resolution we derive in addition ERPs with a (sidereal) daily resolution. Note that this step requires the combination of the daily NEQs and a subsequent re-binning of 17 consecutive ERPs with 1/17 day time resolution into one (sidereal) daily parameter. These tests will reveal the impact of the session length on ERP

  15. Relationship between snow microstructure and physical and chemical processes

    Directory of Open Access Journals (Sweden)

    T. Bartels-Rausch

    2012-11-01

    Full Text Available Ice and snow in the environment are important because they not only act as a host to rich chemistry but also provide a matrix for physical exchanges of contaminants within the ecosystem. This review discusses how the structure of snow influences both chemical reactivity and physical processes, which thereby makes snow a unique medium for study. The focus is placed on impacts of the presence of liquid and surface disorder using many experimental studies, simulations, and field observations from the molecular to the micro-scale.

  16. Electronic dissipation processes during chemical reactions on surfaces

    CERN Document Server

    Stella, Kevin

    2012-01-01

    Hauptbeschreibung Every day in our life is larded with a huge number of chemical reactions on surfaces. Some reactions occur immediately, for others an activation energy has to be supplied. Thus it happens that though a reaction should thermodynamically run off, it is kinetically hindered. Meaning the partners react only to the thermodynamically more stable product state within a mentionable time if the activation energy of the reaction is supplied. With the help of catalysts the activation energy of a reaction can be lowered. Such catalytic processes on surfaces are widely used in industry. A

  17. Batch Processing Application on the VMware Virtual Machine Internet%浅谈批处理在VMware虚拟机上网的应用

    Institute of Scientific and Technical Information of China (English)

    杨霞

    2011-01-01

    VMware是我们平时学习、测试做视频教程常用的虚拟机软件.根据日常使用VMware遇到的情况,探讨批处理命令对VMware上网的配置方法。用实例介绍了利用批处理文件配置虚拟机与物理机共享上网的使用,使日常应用更加的便捷:%VMware is our usual study,the test used to do video tutorials virtual machine software,according to the situation encountered in daily use VMware to explore the Internet batch command for VMware configuration. Introduced with an example using a batch file to configure virtual machines and physical machines to share the use of the Internet to make everyday use more convenient.

  18. Chemical processes in the turbine and exhaust nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Lukachko, S.P.; Waitz, I.A. [Massachusetts Inst. of Tech., Cambridge, MA (United States). Aero-Environmental Lab.; Miake-Lye, R.C.; Brown, R.C.; Anderson, M.R. [Aerodyne Research, Inc., Billerica, MA (United States); Dawes, W.N. [University Engineering Dept., Cambridge (United Kingdom). Whittle Lab.

    1997-12-31

    The objective is to establish an understanding of primary pollutant, trace species, and aerosol chemical evolution as engine exhaust travels through the nonuniform, unsteady flow fields of the turbine and exhaust nozzle. An understanding of such processes is necessary to provide accurate inputs for plume-wake modeling efforts and is therefore a critical element in an assessment of the atmospheric effects of both current and future aircraft. To perform these studies, a numerical tool was developed combining the calculation of chemical kinetics and one-, two-, or three-dimensional (1-D, 2-D, 3-D) Reynolds-averaged flow equations. Using a chemistry model that includes HO{sub x}, NO{sub y}, SO{sub x}, and CO{sub x} reactions, several 1-D parametric analyses were conducted for the entire turbine and exhaust nozzle flow path of a typical advanced subsonic engine to understand the effects of various flow and chemistry uncertainties on a baseline 1-D result. These calculations were also used to determine parametric criteria for judging 1-D, 2-D, and 3-D modeling requirements as well as to provide information about chemical speciation at the nozzle exit plane. (author) 9 refs.

  19. Real-time monitoring and control of the specific growth rate in yeast fed-batch cultures based on process analytical technology tools such as biocalorimetry or spectroscopy

    OpenAIRE

    Schuler, Moira Monika

    2012-01-01

    Key features of bioprocesses, such as product quantity and quality, but also cell physiology can be related to the growth characteristics of the organism under study. The specific growth rate, a key variable, cannot be measured directly, but might be estimated and inferred from other measurable variables such as biomass, substrate or product concentrations. The present thesis reviews techniques for real-time estimation and control of the specific growth rate in microbial fed-batch cultures by...

  20. Transfer from high-shear batch to continuous twin screw wet granulation: a case study in understanding the relationship between process parameters and product quality attributes.

    Science.gov (United States)

    Beer, Paul; Wilson, David; Huang, Zhenyu; De Matas, Marcel

    2014-10-01

    A twin screw to high-shear batch granulation technology switch was evaluated for a pharmaceutical development project. Differences in granule (particle size distribution and porosity) and tablet (dissolution) quality attributes were analysed for both continuous and batch technologies. Liquid to solid (L/S) ratio, screw configuration and screw speed parameters on the twin screw granulator were varied, with output granule and tablet properties characterised. L/S and screw configuration were found to influence the granule particle size distribution, porosity and tablet dissolution. At 0.15 L/S, the particle size distribution showed a significant proportion of ungranulated material in the output granule. As the L/S is increased, the level of ungranulated material decreased. An increase in L/S and the number of kneader elements caused a decrease in granule porosity and tablet dissolution. Twin screw and batch granulation technologies generated different granule properties (size and shape) at a constant L/S. A lower L/S in twin screw granulation was needed to achieve similar tablet attributes. It is concluded that differences in liquid addition and therefore initial granule nucleation caused differences in granule properties, which impacted tablet attributes and manufacturability.

  1. 多批次小批量生产过程能力指数的贝叶斯估计%The Bayesian estimation of process capability indices for multi-batch and low volume manufacturing

    Institute of Scientific and Technical Information of China (English)

    苗瑞; 章欣已; 江志斌; 赵言正

    2011-01-01

    Aiming at the estimation deviation of traditional approaches for calculating process capability indices(PCIs)during multi-batch and low volume manufacturing, the process mean and the process variance of multi-batch and low volume manufacturing are assumed to follow the conjugate normal distribution and the conjugate gamma distribution, respectively, and by utilizing the theory of conjugate Bayesian estimation, the method for estimation of distributed parameters and the general expression for calculation of PCIs for multi-batch and low volume manufacturing, are proposed. This Bayesian estimation method not only eliminates the deviation in estimation of process parameters when only using the current sample with the low sample volume, but also enables the weight of current sample increasing automatically in estimation of process parameters while the sample volume of the current batch is increasing. The effectiveness and practicability of the PCI calculation based on Bayesian estimation for multi-batch and low volume manufacturing were verified by an example.%针对过程能力指数(PCIs)的传统计算方法应用于多批次小批量生产过程出现的失真问题,以多批次小批量生产过程的总体均值和总体方差分别服从共轭正态分布和共轭逆伽马分布,利用共轭贝叶斯估计理论提出了多批次小批量生产过程分布参数估计方法、过程能力指数计算方法及其通用表达式,这种贝叶斯估计方法减小仅用当前批小样本容量估计过程参数的失真,且能够随着当前批样本容量的增大,会自动增加其在过程参数贝叶斯估计中的权重.实例验证了基于贝叶斯估计的过程能力指数计算方法的有效性和实用性.

  2. Challenges in simulation of chemical processes in combustion furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Hupa, M.; Kilpinen, P. [Aabo Akademi, Turku (Finland)

    1996-12-31

    The presentation gives an introduction to some of the present issues and problems in treating the complex chemical processes in combustion. The focus is in the coupling of the hydrocarbon combustion process with nitrogen oxide formation and destruction chemistry in practical furnaces or flames. Detailed kinetic modelling based on schemes of elementary reactions are shown to be a useful novel tool for identifying and studying the key reaction paths for nitrogen oxide formation and destruction in various systems. The great importance of the interaction between turbulent mixing and combustion chemistry is demonstrated by the sensitivity of both methane oxidation chemistry and fuel nitrogen conversion chemistry to the reactor and mixing pattern chosen for the kinetic calculations. The fluidized bed combustion (FBC) nitrogen chemistry involves several important heterogeneous reactions. Particularly the char in the bed plays an essential role. Recent research has advanced rapidly and the presentation proposes an overall picture of the fuel nitrogen reaction routes in circulating FBC conditions. (author)

  3. DYNSYL: a general-purpose dynamic simulator for chemical processes

    Energy Technology Data Exchange (ETDEWEB)

    Patterson, G.K.; Rozsa, R.B.

    1978-09-05

    Lawrence Livermore Laboratory is conducting a safeguards program for the Nuclear Regulatory Commission. The goal of the Material Control Project of this program is to evaluate material control and accounting (MCA) methods in plants that handle special nuclear material (SNM). To this end we designed and implemented the dynamic chemical plant simulation program DYNSYL. This program can be used to generate process data or to provide estimates of process performance; it simulates both steady-state and dynamic behavior. The MCA methods that may have to be evaluated range from sophisticated on-line material trackers such as Kalman filter estimators, to relatively simple material balance procedures. This report describes the overall structure of DYNSYL and includes some example problems. The code is still in the experimental stage and revision is continuing.

  4. Conversion of Lignocellulosic Biomass to Nanocellulose: Structure and Chemical Process

    Directory of Open Access Journals (Sweden)

    H. V. Lee

    2014-01-01

    Full Text Available Lignocellulosic biomass is a complex biopolymer that is primary composed of cellulose, hemicellulose, and lignin. The presence of cellulose in biomass is able to depolymerise into nanodimension biomaterial, with exceptional mechanical properties for biocomposites, pharmaceutical carriers, and electronic substrate’s application. However, the entangled biomass ultrastructure consists of inherent properties, such as strong lignin layers, low cellulose accessibility to chemicals, and high cellulose crystallinity, which inhibit the digestibility of the biomass for cellulose extraction. This situation offers both challenges and promises for the biomass biorefinery development to utilize the cellulose from lignocellulosic biomass. Thus, multistep biorefinery processes are necessary to ensure the deconstruction of noncellulosic content in lignocellulosic biomass, while maintaining cellulose product for further hydrolysis into nanocellulose material. In this review, we discuss the molecular structure basis for biomass recalcitrance, reengineering process of lignocellulosic biomass into nanocellulose via chemical, and novel catalytic approaches. Furthermore, review on catalyst design to overcome key barriers regarding the natural resistance of biomass will be presented herein.

  5. Dynamic Batch Bayesian Optimization

    CERN Document Server

    Azimi, Javad; Fern, Xiaoli

    2011-01-01

    Bayesian optimization (BO) algorithms try to optimize an unknown function that is expensive to evaluate using minimum number of evaluations/experiments. Most of the proposed algorithms in BO are sequential, where only one experiment is selected at each iteration. This method can be time inefficient when each experiment takes a long time and more than one experiment can be ran concurrently. On the other hand, requesting a fix-sized batch of experiments at each iteration causes performance inefficiency in BO compared to the sequential policies. In this paper, we present an algorithm that asks a batch of experiments at each time step t where the batch size p_t is dynamically determined in each step. Our algorithm is based on the observation that the sequence of experiments selected by the sequential policy can sometimes be almost independent from each other. Our algorithm identifies such scenarios and request those experiments at the same time without degrading the performance. We evaluate our proposed method us...

  6. Sustainable Chemical Processes and Products. New Design Methodology and Design Tools

    OpenAIRE

    Korevaar, G.

    2004-01-01

    The current chemical industry is not sustainable, which leads to the fact that innovation of chemical processes and products is too often hazardous for society in general and the environment in particular. It really is a challenge to implement sustainability considerations in the design activities of chemical engineers. Therefore, the main question of this thesis is: how can a trained chemical engineer develop a conceptual design of a chemical process or a chemical product in such a way that ...

  7. Introducing the concept of critical Fo in batch heat processing Introduzindo o conceito de Fo crítico no processamento térmico em batelada

    Directory of Open Access Journals (Sweden)

    Homero Ferracini Gumerato

    2009-12-01

    Full Text Available The determination of the sterilization value for low acid foods in retorts includes a critical evaluation of the factory's facilities and utilities, validation of the heat processing equipment (by heat distribution assays, and finally heat penetration assays with the product. The intensity of the heat process applied to the food can be expressed by the Fo value (sterilization value, in minutes, at a reference temperature of 121.1 °C, and a thermal index, z, of 10 °C, for Clostridium botulinum spores. For safety reasons, the lowest value for Fo is frequently adopted, being obtained in heat penetration assays as indicative of the minimum process intensity applied. This lowest Fo value should always be higher than the minimum Fo recommended for the food in question. However, the use of the Fo value for the coldest can fail to statistically explain all the practical occurrences in food heat treatment processes. Thus, as a result of intense experimental work, we aimed to develop a new focus to determine the lowest Fo value, which we renamed the critical Fo. The critical Fo is based on a statistical model for the interpretation of the results of heat penetration assays in packages, and it depends not only on the Fo values found at the coldest point of the package and the coldest point of the equipment, but also on the size of the batch of packages processed in the retort, the total processing time in the retort, and the time between CIPs of the retort. In the present study, we tried to explore the results of physical measurements used in the validation of food heat processes. Three examples of calculations were prepared to illustrate the methodology developed and to introduce the concept of critical Fo for the processing of canned food.A determinação do valor de esterilização de alimentos de baixa acidez em autoclaves compreende uma minuciosa avaliação das instalações e utilidades da fábrica, uma validação do equipamento de processo t

  8. Integration of process design and controller design for chemical processes using model-based methodology

    DEFF Research Database (Denmark)

    Abd.Hamid, Mohd-Kamaruddin; Sin, Gürkan; Gani, Rafiqul

    2010-01-01

    In this paper, a novel systematic model-based methodology for performing integrated process design and controller design (IPDC) for chemical processes is presented. The methodology uses a decomposition method to solve the IPDC typically formulated as a mathematical programming (optimization...... that satisfy design, control and cost criteria. The advantage of the proposed methodology is that it is systematic, makes use of thermodynamic-process knowledge and provides valuable insights to the solution of IPDC problems in chemical engineering practice....... with constraints) problem. Accordingly the optimization problem is decomposed into four sub-problems: (i) pre-analysis, (ii) design analysis, (iii) controller design analysis, and (iv) final selection and verification, which are relatively easier to solve. The methodology makes use of thermodynamic-process...

  9. Monte Carlo simulation on kinetics of batch and semi-batch free radical polymerization

    KAUST Repository

    Shao, Jing

    2015-10-27

    Based on Monte Carlo simulation technology, we proposed a hybrid routine which combines reaction mechanism together with coarse-grained molecular simulation to study the kinetics of free radical polymerization. By comparing with previous experimental and simulation studies, we showed the capability of our Monte Carlo scheme on representing polymerization kinetics in batch and semi-batch processes. Various kinetics information, such as instant monomer conversion, molecular weight, and polydispersity etc. are readily calculated from Monte Carlo simulation. The kinetic constants such as polymerization rate k p is determined in the simulation without of “steady-state” hypothesis. We explored the mechanism for the variation of polymerization kinetics those observed in previous studies, as well as polymerization-induced phase separation. Our Monte Carlo simulation scheme is versatile on studying polymerization kinetics in batch and semi-batch processes.

  10. Enhanced Chemical Cleaning: A New Process for Chemically Cleaning Savannah River Waste Tanks

    Energy Technology Data Exchange (ETDEWEB)

    Ketusky, Edward; Spires, Renee; Davis, Neil

    2009-02-11

    At the Savannah River Site (SRS) there are 49 High Level Waste (HLW) tanks that eventually must be emptied, cleaned, and closed. The current method of chemically cleaning SRS HLW tanks, commonly referred to as Bulk Oxalic Acid Cleaning (BOAC), requires about a half million liters (130,000 gallons) of 8 weight percent (wt%) oxalic acid to clean a single tank. During the cleaning, the oxalic acid acts as the solvent to digest sludge solids and insoluble salt solids, such that they can be suspended and pumped out of the tank. Because of the volume and concentration of acid used, a significant quantity of oxalate is added to the HLW process. This added oxalate significantly impacts downstream processing. In addition to the oxalate, the volume of liquid added competes for the limited available tank space. A search, therefore, was initiated for a new cleaning process. Using TRIZ (Teoriya Resheniya Izobretatelskikh Zadatch or roughly translated as the Theory of Inventive Problem Solving), Chemical Oxidation Reduction Decontamination with Ultraviolet Light (CORD-UV{reg_sign}), a mature technology used in the commercial nuclear power industry was identified as an alternate technology. Similar to BOAC, CORD-UV{reg_sign} also uses oxalic acid as the solvent to dissolve the metal (hydr)oxide solids. CORD-UV{reg_sign} is different, however, since it uses photo-oxidation (via peroxide/UV or ozone/UV to form hydroxyl radicals) to decompose the spent oxalate into carbon dioxide and water. Since the oxalate is decomposed and off-gassed, CORD-UV{reg_sign} would not have the negative downstream oxalate process impacts of BOAC. With the oxalate destruction occurring physically outside the HLW tank, re-precipitation and transfer of the solids, as well as regeneration of the cleaning solution can be performed without adding additional solids, or a significant volume of liquid to the process. With a draft of the pre-conceptual Enhanced Chemical Cleaning (ECC) flowsheet, taking full

  11. Modular microcomponents for a flexible chemical process technology

    Science.gov (United States)

    Schwesinger, Norbert

    2000-08-01

    Different types of modular micro components such as pumps, values, reactors, separators, residence structures, extractors have been developed. Silicon was used as basic material. Most external dimensions of all different modules are equal. The components contain deep micro structures like channels or groves produced in dry or in wet chemical etching procedures. Different types of bonding technologies were applied to cover the flow structures. Openings positioned at the surface allow the connection with external standard tubes. These openings are arranged on each module at the same position. Due to this basic design a highly flexible combination of the micro modules is possible. Specific process conditions of chemical reactions can be adapted very easily and cost effective by means of module combinations. Holders for the modules contain the fluidic/electric connectors and allow their flexible combination. They are made of PEEK or PTFE. Fixing and sealing of external tubes to the modules can be realised by simple screwing procedures of standard tubes into the holders. Due to this simple screwing procedure all modules can be exchanged on demand. Operating pressures up to the limitation values of the external tubes can be applied to the modules. Electrical contacts arranged inside the holders allow the electrical connection of the modules to an external power supply, as well as a read out of electrical signals delivered from possibly integrated specific sensors. Stand alone examinations of single modules as well as specific chemical reactions in modular combinations were carried out to verify the performance of the micro devices. Successful and hopeful results were found in all cases.

  12. A Batch Feeder for Inhomogeneous Bulk Materials

    Science.gov (United States)

    Vislov, I. S.; Kladiev, S. N.; Slobodyan, S. M.; Bogdan, A. M.

    2016-04-01

    The work includes the mechanical analysis of mechanical feeders and batchers that find application in various technological processes and industrial fields. Feeders are usually classified according to their design features into two groups: conveyor-type feeders and non-conveyor feeders. Batchers are used to batch solid bulk materials. Less frequently, they are used for liquids. In terms of a batching method, they are divided into volumetric and weighting batchers. Weighting batchers do not provide for sufficient batching accuracy. Automatic weighting batchers include a mass controlling sensor and systems for automatic material feed and automatic mass discharge control. In terms of operating principle, batchers are divided into gravitational batchers and batchers with forced feed of material using conveyors and pumps. Improved consumption of raw materials, decreased loss of materials, ease of use in automatic control systems of industrial facilities allows increasing the quality of technological processes and improve labor conditions. The batch feeder suggested by the authors is a volumetric batcher that has no comparable counterparts among conveyor-type feeders and allows solving the problem of targeted feeding of bulk material batches increasing reliability and hermeticity of the device.

  13. Linear nonequilibrium thermodynamics of periodic processes and chemical oscillations

    CERN Document Server

    Heimburg, Thomas

    2016-01-01

    Onsager's phenomenological equations successfully describe irreversible thermodynamic processes. They assume a symmetric coupling matrix between thermodynamic fluxes and forces. It is easily shown that the antisymmetric part of a coupling matrix does not contribute to dissipation. Therefore, entropy production is exclusively governed by the symmetric matrix even in the presence of antisymmetric terms. In this work we focus on the antisymmetric contributions which describe isentropic oscillations and well-defined equations of motion. The formalism contains variables that are equivalent to momenta, and coefficients that are analogous to an inertial mass. We apply this formalism to simple problems such as an oscillating piston and the oscillation in an electrical LC-circuit. We show that isentropic oscillations are possible even close to equilibrium in the linear limit and one does not require far-from equilibrium situations. One can extend this formalism to other pairs of variables, including chemical systems w...

  14. SDG-based Model Validation in Chemical Process Simulation

    Institute of Scientific and Technical Information of China (English)

    张贝克; 许欣; 马昕; 吴重光

    2013-01-01

    Signed direct graph (SDG) theory provides algorithms and methods that can be applied directly to chemical process modeling and analysis to validate simulation models, and is a basis for the development of a soft-ware environment that can automate the validation activity. This paper is concentrated on the pretreatment of the model validation. We use the validation scenarios and standard sequences generated by well-established SDG model to validate the trends fitted from the simulation model. The results are helpful to find potential problems, as-sess possible bugs in the simulation model and solve the problem effectively. A case study on a simulation model of boiler is presented to demonstrate the effectiveness of this method.

  15. Chemical Reactions in the Processing of Mosi2 + Carbon Compacts

    Science.gov (United States)

    Jacobson, Nathan S.; Lee, Kang N.; Maloy, Stuart A.; Heuer, Arthur H.

    1993-01-01

    Hot-pressing of MoSi2 powders with carbon at high temperatures reduces the siliceous grain boundary phase in the resultant compact. The chemical reactions in this process were examined using the Knudsen cell technique. A 2.3 wt pct oxygen MoSi2 powder and a 0.59 wt pct oxygen MoSi2 powder, both with additions of 2 wt pct carbon, were examined. The reduction of the siliceous grain boundary phase was examined at 1350 K and the resultant P(SiO)/P(CO) ratios interpreted in terms of the SiO(g) and CO(g) isobars on the Si-C-O predominance diagram. The MoSi2 + carbon mixtures were then heated at the hot-pressing temperature of 2100 K. Large weight losses were observed and could be correlated with the formation of a low-melting eutectic and the formation and vaporization of SiC.

  16. Chemical and Mechanical processes during burial diagenesis of chalk

    DEFF Research Database (Denmark)

    Borre, Mai Kirstine; Lind, Ida

    1998-01-01

    or larger influence on the textural development. In the chalk interval below, compaction is not the only porosity reducing agent but it has a larger influence on texture than concurrent recrystallization. Below 850 m grain-bridging cementation becomes important resulting in a lithified limestone below 1100......Burial diagenesis of chalk is a combination of mechanical compaction and chemical recrystallization as well as cementation. We have predicted the characteristic trends in specific surface resulting from these processes. The specific surface is normally measured by nitrogen adsorption but is here...... in the Pacific, where a > 1 km thick package of chalk facies sediments accumulated from the Cretaceous to the present. In the upper 200-300 m the sediment is unconsolidated carbonate ooze, throughout this depth interval compaction is the principal porosity reducing agent, but recrystallization has an equal...

  17. Corrosion study in the chemical air separation (MOLTOX trademark ) process

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Doohee; Wong, Kai P.; Archer, R.A.; Cassano, A.A.

    1988-12-01

    This report presents the results of studies aimed at solving the corrosion problems encountered during operation of the MOLTOX{trademark} pilot plant. These studies concentrated on the screening of commercial and developmental alloys under conditions simulating operation conditions in this high temperature molten salt process. Process economic studies were preformed in parallel with the laboratory testing to ensure that an economically feasible solution would be achieved. In addition to the above DOE co-funded studies, Air Products and Chemicals pursued proprietary studies aimed at developing a less corrosive salt mixture which would potentially allow the use of chemurgically available alloys such as stainless steels throughout the system. These studies will not be reported here; however, the results of corrosion tests in the new less corrosive salt mixtures are reported. Because our own studies on salt chemistry impacts heavily on the overall process and thereby has an influence on the experimental work conducted under this contract, some of the studies discussed here were impacted by our own proprietary data. Therefore, the reasons behind some of the experiments presented herein will not be explained because that information is proprietary to Air Products. 14 refs., 42 figs., 21 tabs.

  18. On the choice of batch mode in order to maximize throughput

    NARCIS (Netherlands)

    Weeda, P.J.

    1990-01-01

    An analysis of serial process configurations consisting of three processes and two machines shows interesting relations between the choice of batch mode (or batch structure), utilization of capacities and maximum throughput.

  19. Radioactive decay as a forced nuclear chemical process: Phenomenology

    Science.gov (United States)

    Timashev, S. F.

    2015-11-01

    Concepts regarding the mechanism of radioactive decay of nuclei are developed on the basis of a hypothesis that there is a dynamic relationship between the electronic and nuclear subsystems of an atom, and that fluctuating initiating effects of the electronic subsystem on a nucleus are possible. Such relationship is reflected in experimental findings that show the radioactive decay of nuclei might be determined by a positive difference between the mass of an initial nucleus and the mass of an atom's electronic subsystem, i.e., the mass of the entire atom (rather than that of its nucleus) and the total mass of the decay products. It is established that an intermediate nucleus whose charge is lower by unity than the charge of the initial radioactive nucleus is formed as a result of the above fluctuating stimuli that initiate radioactive decay, and its nuclear matter is thus in an unbalanced metastable state of inner shakeup, affecting the quark subsystem of nucleons. The intermediate nucleus thus experiences radioactive decay with the emission of α or β particles. At the same time, the high energy (with respect to the chemical scale) of electrons in plasma served as a factor initiating the processes in different nuclear chemical transformations and radioactive decays in low-temperature plasma studied earlier, particularly during the laser ablation of metals in aqueous solutions of different compositions and in near-surface cathode layers upon glow discharge. It is shown that a wide variety of nucleosynthesis processes in the Universe can be understood on the same basis, and a great many questions regarding the formation of light elements in the solar atmosphere and some heavy elements (particularly p-nuclei) in the interiors of massive stars at late stages of their evolution can also be resolved.

  20. Chemical Processing and Characterization of Fiber Reinforced Nanocomposite Silica Materials

    Science.gov (United States)

    Burnett, Steven Shannon

    Ultrasound techniques, acoustic and electroacoustic spectroscopy, are used to investigate and characterize concentrated fluid phase nanocomposites. In particular, the data obtained from ultrasound methods are used as tools to improve the understanding of the fundamental process chemistry of concentrated, multicomponent, nanomaterial dispersions. Silicon nitride nanofibers embedded in silica are particularly interesting for lightweight nanocomposites, because silicon nitride is isostructural to carbon nitride, a super hard material. However, the major challenge with processing these composites is retarding particle-particle aggregation, to maintain highly dispersed systems. Therefore, a systematic approach was developed to evaluate the affect of process parameters on particle-particle aggregation, and improving the chemical kinetics for gelation. From the acoustic analysis of the nanofibers, this thesis was able to deduce that changes in aspect ratio affects the ultrasound propagation. In particular, higher aspect ratio fibers attenuate the ultrasound wave greater than lower aspect fibers of the same material. Furthermore, our results confirm that changes in attenuation depend on the hydrodynamical interactions between particles, the aspect ratio, and the morphology of the dispersant. The results indicate that the attenuation is greater for fumed silica due to its elastic nature and its size, when compared to silica Ludox. Namely, the larger the size, the greater the attenuation. This attenuation is mostly the result of scattering loss in the higher frequency range. In addition, the silica nanofibers exhibit greater attenuation than their nanoparticle counterparts because of their aspect ratio influences their interaction with the ultrasound wave. In addition, this study observed how 3M NH 4 Cl's acoustic properties changes during the gelation process, and during that change, the frequency dependency deviates from the expected squared of the frequency, until the

  1. Parameter Optimization of Nitriding Process Using Chemical Kinetics

    Science.gov (United States)

    Özdemir, İ. Bedii; Akar, Firat; Lippmann, Nils

    2016-09-01

    Using the dynamics of chemical kinetics, an investigation to search for an optimum condition for a gas nitriding process is performed over the solution space spanned by the initial temperature and gas composition of the furnace. For a two-component furnace atmosphere, the results are presented in temporal variations of gas concentrations and the nitrogen coverage on the surface. It seems that the exploitation of the nitriding kinetics can provide important feedback for setting the model-based control algorithms. The present work shows that when the nitrogen gas concentration is not allowed to exceed 6 pct, the Nad coverage can attain maximum values as high as 0.97. The time evolution of the Nad coverage also reveals that, as long as the temperature is above the value where nitrogen poisoning of the surface due to the low-temperature adsorption of excess nitrogen occurs, the initial ammonia content in the furnace atmosphere is much more important in the nitriding process than is the initial temperature.

  2. Characterization Of The As-Received Sludge Batch 9 Qualification Sample (Htf-51-15-81)

    Energy Technology Data Exchange (ETDEWEB)

    Pareizs, J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-09-30

    Savannah River National Laboratory (SRNL) personnel have been requested to qualify the next sludge batch (Sludge Batch 9 – SB9) for processing at the Defense Waste Processing Facility (DWPF). To accomplish this task, Savannah River Remediation (SRR) has sent SRNL a 3-L slurried sample of Tank 51H (HTF-51-15-81) to be characterized, washed, and then used in a lab-scale demonstration of the DWPF flowsheet (potentially after combining with Tank 40H sludge). This report documents the first steps of the qualification process – characterization of the as-received Tank 51H qualification sample. These results will be used to support a reprojection of SB9 by SRR from which final Tank 51H washing, frit development, and Chemical Processing Cell (CPC) activities will be based.

  3. Successful treatment of high azo dye concentration wastewater using combined anaerobic/aerobic granular activated carbon-sequencing batch biofilm reactor (GAC-SBBR): simultaneous adsorption and biodegradation processes.

    Science.gov (United States)

    Hosseini Koupaie, E; Alavi Moghaddam, M R; Hashemi, S H

    2013-01-01

    The application of a granular activated carbon-sequencing batch biofilm reactor (GAC-SBBR) for treatment of wastewater containing 1,000 mg/L Acid Red 18 (AR18) was investigated in this research. The treatment system consisted of a sequencing batch reactor equipped with moving GAC as biofilm support. Each treatment cycle consisted of two successive anaerobic (14 h) and aerobic (8 h) reaction phases. Removal of more than 91% chemical oxygen demand (COD) and 97% AR18 was achieved in this study. Investigation of dye decolorization kinetics showed that the dye removal was stimulated by the adsorption capacity of the GAC at the beginning of the anaerobic phase and then progressed following a first-order reaction. Based on COD analysis results, at least 77.8% of the dye total metabolites were mineralized during the applied treatment system. High-performance liquid chromatography analysis revealed that more than 97% of 1-naphthyalamine-4-sulfonate as one of the main sulfonated aromatic constituents of AR18 was removed during the aerobic reaction phase. According to the scanning electron microscopic analysis, the microbial biofilms grew in most cavities and pores of the GAC, but not on the external surfaces of the GAC.

  4. 在线自适应批次过程监视的双滑动窗口MPCA方法%Double Moving Window MPCA for Online Adaptive Batch Monitoring

    Institute of Scientific and Technical Information of China (English)

    赵立杰; 柴天佑; 王纲

    2005-01-01

    Online monitoring of chemical process performance is extremely important to ensure the safety of a chemical plant and consistently high quality of products. Multivariate statistical process control has found wide applications in process performance analysis, monitoring and fault diagnosis using existing rich historical database.In this paper, we propose a simple and straight forward multivariate statistical modeling based on a moving window MPCA (multiway principal component analysis) model along the time and batch axis for adaptive monitoring the progress of batch processes in real-time. It is an extension to minimum window MPCA and traditional MPCA.The moving window MPCA along the batch axis can copy seamlessly with variable run length and does not need to estimate any deviations of the ongoing batch from the average trajectories. It replaces an invariant fixed-model monitoring approach with adaptive updating model data structure within batch-to-batch, which overcomes the changing operation condition and slows time-varying behaviors of industrial processes. The software based on moving window MPCA has been successfully applied to the industrial polymerization reactor of polyvinyl chloride (PVC) process in the Jinxi Chemical Company of China since 1999.

  5. Inactivation of bacterial contaminants in drinking water using a novel batch-process TiO2-assisted solar photocatalytic disinfection (SPC-DIS) reactor for use in developing countries

    Energy Technology Data Exchange (ETDEWEB)

    McGuigan, K. G.; Duffy, E. F.; Al Touati, F.; Kehoe, S. C.; McLoughlin, O. A.; Gill, L. W.; Gernjak, W.; Oller, I.; Maldonado, M. I.; Malato, S.; Reed, R. H.

    2004-07-01

    The technical feasibility and performance of photocatalytic TiO2 coatings in batch-process solar disinfection (SODIS) reactors to improve potability of drinking water in developing countries have been studied. Borosilicate glass and PET plastic SODIS reactor fitted with flexible plastic inserts coated with TiO2 powder were shown to be 20% and 25% more effective, respectively, than standard SODIS reactors for the inactivation of E. coli K12 . Approximately 550J is required per litre of water to produce each 1-long-unit reduction in bacterial population within SPC-DIS reactors of the design described in this study. (Author) 14 refs.

  6. CdTe thin film solar cells produced using a chamberless inline process via metalorganic chemical vapour deposition

    Energy Technology Data Exchange (ETDEWEB)

    Kartopu, G., E-mail: giray.kartopu@glyndwr.ac.uk; Barrioz, V.; Monir, S.; Lamb, D.A.; Irvine, S.J.C.

    2015-03-02

    Cd{sub 1−x}Zn{sub x}S and CdTe:As thin films were deposited using a recently developed chamberless inline process via metalorganic chemical vapour deposition (MOCVD) at atmospheric pressure and assessed for fabrication of CdTe photovoltaic (PV) solar cells. Initially, CdS and Cd{sub 1−x}Zn{sub x}S coatings were applied onto 15 × 15 cm{sup 2} float glass substrates, characterised for their optical properties, and then used as the window layer in CdTe solar cells which were completed in a conventional MOCVD (batch) reactor. Such devices provided best conversion efficiency of 13.6% for Cd{sub 0.36}Zn{sub 0.64}S and 10% for CdS which compare favourably to the existing baseline MOCVD (batch reactor) devices. Next, sequential deposition of Cd{sub 0.36}Zn{sub 0.64}S and CdTe:As films was realised by the chamberless inline process. The chemical composition of a 1 μm CdTe:As/150 nm Cd{sub 0.36}Zn{sub 0.64}S bi-layer was observed via secondary ions mass spectroscopy, which showed that the key elements are uniformly distributed and the As doping level is suitable for CdTe device applications. CdTe solar cells formed using this structure provided a best efficiency of 11.8% which is promising for a reduced absorber thickness of 1.25 μm. The chamberless inline process is non-vacuum, flexible to implement and inherits from the legacy of MOCVD towards doping/alloying and low temperature operation. Thus, MOCVD enabled by the chamberless inline process is shown to be an attractive route for thin film PV applications. - Highlights: • CdS, CdZnS and CdTe thin films grown by a chamberless inline process • The inline films assessed for fabricating CdTe solar cells • 13.6% conversion efficiency obtained for CdZnS/CdTe cells.

  7. Adaptive scheduling of batch servers in flow shops

    NARCIS (Netherlands)

    van der Zee, D.J.

    2002-01-01

    Batch servicing is a common way of benefiting from economies of scale in manufacturing operations. Good examples of production systems that allow for batch processing are ovens found in the aircraft industry and in semiconductor manufacturing. In this paper we study the issue of dynamic scheduling o

  8. Characterization of biomass burning particles: chemical composition and processing

    Science.gov (United States)

    Hudson, P. K.; Murphy, D. M.; Cziczo, D. J.; Thomson, D. S.; Degouw, J.; Warneke, C.

    2003-12-01

    During the Intercontinental Transport and Chemical Transformation (ITCT) mission in April and May of 2002, a forest fire plume was intercepted over Utah on May 19. Gas phase species acetonitrile (CH3CN) (a biomass burning tracer) and carbon monoxide (CO) measured greater than five fold enhancements over background concentrations during this plume crossing. In the 100 sec plume crossing, the Particle Analysis by Laser Mass Spectrometry (PALMS) instrument acquired 202 positive mass spectra of biomass burning particles. Many of these particles contained potassium in addition to organics, carbon, and NO+ (which is a signature for any nitrogen containing compound such as ammonium or nitrate). From characterization of the particle mass spectra obtained during the plume crossing, a qualitative signature has been determined for identifying biomass burning particles. By applying this analysis to the entire ITCT mission, several transport events of smoke plumes have been identified and were confirmed by gas phase measurements. Additional species, such as sulfate, found in the mass spectra of the transported particles indicated processing or aging of the biomass burning particles that had taken place. The analysis has been extended to other field missions (Crystal-Face, ACCENT, and WAM) to identify biomass burning particles without the added benefit of gas phase measurements.

  9. NATO Advanced Study Institute on Chemical Transport in Melasomatic Processes

    CERN Document Server

    1987-01-01

    As indicated on the title page, this book is an outgrowth of the NATO Advanced Study Institute (ASI) on Chemical Transport in Metasomatic Processes, which was held in Greece, June 3-16, 1985. The ASI consisted of five days of invited lectures, poster sessions, and discussion at the Club Poseidon near Loutraki, Corinthia, followed by a two-day field trip in Corinthia and Attica. The second week of the ASI consisted of an excursion aboard M/S Zeus, M/Y Dimitrios II, and the M/S Irini to four of the Cycladic Islands to visit, study, and sample outstanding exposures of metasomatic activity on Syros, Siphnos, Seriphos, and Naxos. Nine­ teen invited lectures and 10 session chairmen/discussion leaders participated in the ASI, which was attended by a total of 92 professional scientists and graduate stu­ dents from 15 countries. Seventeen of the invited lectures and the Field Excursion Guide are included in this volume, together with 10 papers and six abstracts representing contributed poster sessions. Although more...

  10. Batch and fed-batch fermentation of Bacillus thuringiensis using starch industry wastewater as fermentation substrate.

    Science.gov (United States)

    Vu, Khanh Dang; Tyagi, Rajeshwar Dayal; Valéro, José R; Surampalli, Rao Y

    2010-08-01

    Bacillus thuringiensis var. kurstaki biopesticide was produced in batch and fed-batch fermentation modes using starch industry wastewater as sole substrate. Fed-batch fermentation with two intermittent feeds (at 10 and 20 h) during the fermentation of 72 h gave the maximum delta-endotoxin concentration (1,672.6 mg/L) and entomotoxicity (Tx) (18.5 x 10(6) SBU/mL) in fermented broth which were significantly higher than maximum delta-endotoxin concentration (511.0 mg/L) and Tx (15.8 x 10(6) SBU/mL) obtained in batch process. However, fed-batch fermentation with three intermittent feeds (at 10, 20 and 34 h) of the fermentation resulted in the formation of asporogenous variant (Spo-) from 36 h to the end of fermentation (72 h) which resulted in a significant decrease in spore and delta-endotoxin concentration and finally the Tx value. Tx of suspended pellets (27.4 x 10(6) SBU/mL) obtained in fed-batch fermentation with two feeds was the highest value as compared to other cases.

  11. Environmentally-safe process control and state diagnostic in chemical plants by neuronal network. Subproject 2. Final report; Umweltgerechte Prozessfuehrung und Zustandserkennung in Chemieanlagen mit neuronalen Netzen. Teilvorhaben 2: Konzipierung und Erprobung des Zustandserkennungsverfahrens. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Hessel, G.; Heidrich, J.; Hilpert, R.; Roth, M. [Degussa AG (Germany); Kryk, H.; Schmitt, W.; Seiler, T.; Weiss, F.P.

    2002-12-01

    In the frame of the sub-project, an on-line monitoring system for strongly exothermic reactions was developed to support the operational personnel in the optimal and environmentally compatible process control of complex or safety-difficult reactions in semibatch-mode in stirred tank reactors (batch reactor). The Monitoring System (MoSys) based on dimensionless mass and heat balances with adaptive functions has first to be trained using process data from normal and undesired courses of batches carried out in a miniplant under conditions of the industrial process. The adaptation of balance models to the target plant is done by two-layer perceptron networks. To ensure a complete scale-up, MoSys should be adapted and validated using process data of at least one normal batch course in the chemical plant. MoSys was designed for both a homogeneous exothermic esterification reaction and a heterogeneous exothermic hydrogenation process. Experimental tests were carried out in a pilot plant (esterification) and in an industrial plant (hydrogenation). For industrial testing, MoSys was integrated into a Batch-Information-Management System (BIMS) which was also developed and implemented in the Process Control System (PCS) of a multi-purpose reactor installation in the fine chemical factory at Radebeul (Degussa Inc.). As a result, the MoSys outputs can simultaneously be visualised with important process signals on the terminals of PCS. For example, the progress of hydrogenation, the predictive end of reaction and the concentration profiles of the educt, intermediate and product are displayed on the terminals of operator stations. Furthermore, when undesired operating states occur, the operational personnel is early alarmed and recommendation are given for countermeasures that are allowed to be only done by the operator. The efficiency of BIMS/MoSys could be proven during two industrial hydrogenation campaigns. (orig.)

  12. Batch Model for Batched Timestamps Data Analysis with Application to the SSA Disability Program

    Science.gov (United States)

    Yue, Qingqi; Yuan, Ao; Che, Xuan; Huynh, Minh; Zhou, Chunxiao

    2016-01-01

    The Office of Disability Adjudication and Review (ODAR) is responsible for holding hearings, issuing decisions, and reviewing appeals as part of the Social Security Administration’s disability determining process. In order to control and process cases, the ODAR has established a Case Processing and Management System (CPMS) to record management information since December 2003. The CPMS provides a detailed case status history for each case. Due to the large number of appeal requests and limited resources, the number of pending claims at ODAR was over one million cases by March 31, 2015. Our National Institutes of Health (NIH) team collaborated with SSA and developed a Case Status Change Model (CSCM) project to meet the ODAR’s urgent need of reducing backlogs and improve hearings and appeals process. One of the key issues in our CSCM project is to estimate the expected service time and its variation for each case status code. The challenge is that the systems recorded job departure times may not be the true job finished times. As the CPMS timestamps data of case status codes showed apparent batch patterns, we proposed a batch model and applied the constrained least squares method to estimate the mean service times and the variances. We also proposed a batch search algorithm to determine the optimal batch partition, as no batch partition was given in the real data. Simulation studies were conducted to evaluate the performance of the proposed methods. Finally, we applied the method to analyze a real CPMS data from ODAR/SSA.

  13. Applications of Process Synthesis: Moving from Conventional Chemical Processes towards Biorefinery Processes

    DEFF Research Database (Denmark)

    Yuan, Zhihong; Chen, Bingzhen; Gani, Rafiqul

    2013-01-01

    Concerns about diminishing petroleum reserves, enhanced worldwide demand for fuels and fluctuations in the global oil market, together with climate change and national security have promoted many initiatives for exploring alternative, non-petroleum based processes. Among these initiatives...... on petroleum-derive fuels....

  14. 玉米秸秆分批补料获得高还原糖浓度酶解液的条件优化%Optimization of corn stover hydrolysis by fed-batch process

    Institute of Scientific and Technical Information of China (English)

    宋安东; 任天宝; 张玲玲; 王风芹; 谢慧

    2011-01-01

    High-concentration sugars production from stover is an important perspective technology for the cellulosic ethanol industrialization.Fed-batch process is an effective way to achieve this goal in the fermentation industry.In this study, based on fed-batch process, high-concentration sugars were produced from pretreated corn stover by enzymatic hydrolysis.After being pretreated by the dilute sulphuric acid, the impacts of the ratio of solid raw material to liquid culture, the content of supplementary materials and the refilling time on the saccharification rate were investigated.Results showed that the initial ratio of solid raw material to liquid culture was 20% (W/V) and the initial concentrations of enzymes for xylanase, cellulose and pectinase were 220 U,6 FPU, and 50 U per gram of substrates, respectively.After 24 hours and 48 hours, 8% pretreated corn stovers were added respectively together with the additions of xylanase (20 U) and cellulose (2 FPU) per gram of substrates.After 72 hours, the final concentration of reducing sugar was increased to 138.5 g/L from 48.5 g/L of the non fed-batch process.The rate of enzyme hydrolysis of the raw material was 62.5% of the thoretieal value in the fed-batch process.This study demonstrated that the fed-batch process could significantly improve the concentration of reducing sugar.%木质纤维素高浓度还原糖水解液的获得是纤维乙醇产业化发展的方向.在发酵工业领域,分批补料法是实现这一目标的重要研究途径.本研究采用分批补料法对获得高浓度玉米秸秆酶解还原糖的条件进行了优化.以稀硫酸预处理的玉米秸秆为原料,考察了液固比、补加量与补加时间对分批补料糖化的影响.结果表明,秸秆高浓度酶解液条件的初始物料为20%(重量/体积),木聚糖酶220 U/g(底物),纤维素酶6 FPU/g(底物),果胶酶50 U/g(底物),在24 h、48 h后分批补加8%预处理后的物料,同时添加与

  15. Chemical Processes Related to Combustion in Fluidised Bed

    Energy Technology Data Exchange (ETDEWEB)

    Steenari, Britt-Marie; Lindqvist, Oliver [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Environmental Inorganic Chemistry

    2002-12-01

    with evaluation of other biomass ash particles and, as an extension, the speciation of Cu and Zn will be studied as well. Ash fractions from combustion of MSW in a BFB boiler have been investigated regarding composition and leaching properties, i.e. environmental impact risks. The release of salts from the cyclone ash fraction can be minimised by the application of a simple washing process, thus securing that the leaching of soluble substances stays within the regulative limits. The MSW ash - water systems contain some interesting chemical issues, such as the interactions between Cr(VI) and reducing substances like Al-metal. The understanding of such chemical processes is important since it gives a possibility to predict effects of a change in ash composition. An even more detailed understanding of interactions between a solution containing ions and particle surfaces can be gained by theoretical modelling. In this project (and with additional unding from Aangpannefoereningens Forskningsstiftelse) a theoretical description of ion-ion interactions and the solid-liquid-interface has been developed. Some related issues are also included in this report. The publication of a paper on the reactions of ammonia in the presence of a calcining limestone surface is one of them. A review paper on the influence of combustion conditions on the properties of fly ash and its applicability as a cement replacement in concrete is another. The licentiate thesis describing the sampling and measurement of Cd in flue gas is also included since it was finalised during the present period. A co-operation project involving the Geology Dept. at Goeteborg Univ. and our group is briefly discussed. This project concerns the utilisation of granules produced from wood ash and dolomite as nutrient source for forest soil. Finally, the plans for our flue gas simulator facility are discussed.

  16. Experimental investigation of Mars meandering rivers: Chemical precipitation process

    Science.gov (United States)

    Kim, W.; Lim, Y.; Cleveland, J.; Reid, E.; Jew, C.

    2014-12-01

    On Earth, meandering streams occur where the banks are resistant to erosion, which enhances narrow and deep channels. Often this is because the stream banks are held firm by vegetation. The ancient, highly sinuous channels with cutoffs found on Mars are enigmatic because vegetation played no role in providing bank cohesion and enhancing fine sediment deposition. Possible causes of the meandering therefore include ice under permafrost conditions and chemical processes. We conducted carbonate flume experiments to investigate possible mechanisms creating meandering channels other than vegetation. The experiment includes a tank that dissolves limestone by adding CO2 gas and produces artificial spring water, peristaltic pumps to drive water through the system, a heater to control the temperature of the spring water, and a flume where carbonate sediment deposits. Spring water containing dissolved calcium and carbonate ions moves through a heater to increase temperature, and then into the flume. The flume surface is open to the air to allow CO2 degassing, decrease temperature, and increase pH, which promotes carbonate precipitation. A preliminary experiment was done and successfully created a meander pattern that evolved over a 3-day experiment. The experiment showed lateral migration of the bend and avulsion of the stream, similar to a natural meander. The lateral variation in flow speed increased the local residence time of water, thus increasing the degassing of CO2 on the two sides of the flow and promoting more precipitation. This enhanced precipitation on the sides provided a mechanism to build levees along the channel and created a stream confined in a narrow path. This mechanism also potentially applies to Earthly single thread and/or meandering rivers developed and recorded before vegetation appeared on Earth's surface.

  17. Mesophilic batch anaerobic co-digestion of fruit-juice industrial waste and municipal waste sludge: process and cost-benefit analysis.

    Science.gov (United States)

    Hosseini Koupaie, E; Barrantes Leiva, M; Eskicioglu, C; Dutil, C

    2014-01-01

    The feasibility of anaerobic co-digestion of two juice-based beverage industrial wastes, screen cake (SC) and thickened waste activated sludge (TWAS), along with municipal sludge cake (MC) was investigated. Experiments were conducted in twenty mesophilic batch 160 ml serum bottles with no inhibition occurred. The statistical analysis proved that the substrate type had statistically significant effect on both ultimate biogas and methane yields (P=0.0003<0.05). The maximum and minimum ultimate cumulative methane yields were 890.90 and 308.34 mL/g-VSremoved from the digesters containing only TWAS and SC as substrate. First-order reaction model well described VS utilization in all digesters. The first 2-day and 10-day specific biodegradation rate constants were statistically higher in the digesters containing SC (P=0.004<0.05) and MC (P=0.0005<0.05), respectively. The cost-benefit analysis showed that the capital, operating and total costs can be decreased by 21.5%, 29.8% and 27.6%, respectively using a co-digester rather than two separate digesters.

  18. National toxicology program chemical nomination and selection process

    Energy Technology Data Exchange (ETDEWEB)

    Selkirk, J.K. [National Institute of Environmental Health Sciences, Research Triangle Park, NC (United States)

    1990-12-31

    The National Toxicology Program (NTP) was organized to support national public health programs by initiating research designed to understand the physiological, metabolic, and genetic basis for chemical toxicity. The primary mandated responsibilities of NTP were in vivo and vitro toxicity testing of potentially hazardous chemicals; broadening the spectrum of toxicological information on known hazardous chemicals; validating current toxicological assay systems as well as developing new and innovative toxicity testing technology; and rapidly communicating test results to government agencies with regulatory responsibilities and to the medical and scientific communities. 2 figs.

  19. New trajectory-driven aerosol and chemical process model Chemical and Aerosol Lagrangian Model (CALM

    Directory of Open Access Journals (Sweden)

    P. Tunved

    2010-11-01

    Full Text Available A new Chemical and Aerosol Lagrangian Model (CALM has been developed and tested. The model incorporates all central aerosol dynamical processes, from nucleation, condensation, coagulation and deposition to cloud formation and in-cloud processing. The model is tested and evaluated against observations performed at the SMEAR II station located at Hyytiälä (61° 51' N, 24° 17' E over a time period of two years, 2000–2001. The model shows good agreement with measurements throughout most of the year, but fails in reproducing the aerosol properties during the winter season, resulting in poor agreement between model and measurements especially during December–January. Nevertheless, through the rest of the year both trends and magnitude of modal concentrations show good agreement with observation, as do the monthly average size distribution properties. The model is also shown to capture individual nucleation events to a certain degree. This indicates that nucleation largely is controlled by the availability of nucleating material (as prescribed by the [H2SO4], availability of condensing material (in this model 15% of primary reactions of monoterpenes (MT are assumed to produce low volatile species and the properties of the size distribution (more specifically, the condensation sink. This is further demonstrated by the fact that the model captures the annual trend in nuclei mode concentration. The model is also used, alongside sensitivity tests, to examine which processes dominate the aerosol size distribution physical properties. It is shown, in agreement with previous studies, that nucleation governs the number concentration during transport from clean areas. It is also shown that primary number emissions almost exclusively govern the CN concentration when air from Central Europe is advected north over Scandinavia. We also show that biogenic emissions have a large influence on the amount of potential CCN observed

  20. Effects of irrigation efficiency on chemical transport processes

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Irrigation practices greatly affect sustainable agriculture development. In this study, we investigated the effects of irrigation efficiency on water flow and chemical transport in soils, which had significant impact on the environment. Field dye staining experiments were conducted at different soils with various irrigation amount. Image analysis was conducted to study the heterogeneous flow patterns and their relationships with the irrigation efficiency. Irrigation efficiency and its environmental effects were evaluated using various indictors, including application efficiency, deep percolation ratio, storage efficiency, and uniformity. Under the same irrigation condition, soil chemical distributions were more heterogeneous than soil water distributions. The distributions were mainly affected by soil texture, initial soil water content, and irrigation amount. Storage efficiency, irrigation uniformity, and deep percolation ratio increased with irrigation amount. Since the chemical distribution uniformity was lower than the water uniformity, the amount of chemical leaching increased sharply with decrease of irrigation uniformity, which resulted in high environmental risks of groundwater pollution.

  1. Flow-Injection Responses of Diffusion Processes and Chemical Reactions

    DEFF Research Database (Denmark)

    Andersen, Jens Enevold Thaulov

    2000-01-01

    The technique of Flow-injection Analysis (FIA), now aged 25 years, offers unique analytical methods that are fast, reliable and consuming an absolute minimum of chemicals. These advantages together with its inherent feasibility for automation warrant the future applications of FIA as an attractive...... be used in the resolution of FIA profiles to obtain information about the content of interference’s, in the study of chemical reaction kinetics and to measure absolute concentrations within the FIA-detector cell....

  2. Modeling and optimization of energy consumption in multipurpose batch plants - 2006 Annual report

    Energy Technology Data Exchange (ETDEWEB)

    Szijjarto, A.

    2006-12-15

    This annual report for the Swiss Federal Office of Energy (SFOE) takes a look at the work done in 2006 on the development of a model that is able to make prognoses concerning the energy consumption of chemical batch processes and thus enable these to be optimised. In the year under review, reliable models and software modelling tools were developed. The tools are based on commercially available simulation software. The authors note that the bottom-up model presented in the previous reports is powerful and robust enough to treat a significant amount of the process data in reasonable time. The model was tested for the modelling of energy consumption in the case-study plant during a period of two months. Up to 30 batches of 9 different products were produced in this period. The resolution of the model is discussed, which is very useful for identification of the process steps with the highest energy consumption. Energy-saving potential is noted. Based on these results, one product was chosen which is to be investigated in the final stage of the project in order to optimise the energy consumption of the case-study plant. The authors note that the methodology and software tools developed can be later applied for other products or chemical batch plants.

  3. Survey of knowledge of hazards of chemicals potentially associated with the advanced isotope separation processes

    Energy Technology Data Exchange (ETDEWEB)

    Chester, R.O.; Kirkscey, K.A.; Randolph, M.L.

    1979-09-01

    Hazards of chemical potentially associated with the advanced isotope separation processes are estimated based on open literature references. The tentative quantity of each chemical associated with the processes and the toxicity of the chemical are used to estimate this hazard. The chemicals thus estimated to be the most potentially hazardous to health are fluorine, nitric acid, uranium metal, uranium hexafluoride, and uranium dust. The estimated next most hazardous chemicals are bromine, hydrobromic acid, hydrochloric acid, and hydrofluoric acid. For each of these chemicals and for a number of other process-associated chemicals the following information is presented: (1) any applicable standards, recommended standards and their basis; (2) a brief discussion to toxic effects including short exposure tolerance, atmospheric concentration immediately hazardous to life, evaluation of exposures, recommended control procedures, chemical properties, and a list of any toxicology reviews; and (3) recommendations for future research.

  4. In-situ transesterification of seeds of invasive Chinese tallow trees (Triadica sebifera L.) in a microwave batch system (GREEN(3)) using hexane as co-solvent: Biodiesel production and process optimization.

    Science.gov (United States)

    Barekati-Goudarzi, Mohamad; Boldor, Dorin; Nde, Divine B

    2016-02-01

    In-situ transesterification (simultaneous extraction and transesterification) of Chinese tallow tree seeds into methyl esters using a batch microwave system was investigated in this study. A high degree of oil extraction and efficient conversion of oil to biodiesel were found in the proposed range. The process was further optimized in terms of product yields and conversion rates using Doehlert optimization methodology. Based on the experimental results and statistical analysis, the optimal production yield conditions for this process were determined as: catalyst concentration of 1.74wt.%, solvent ratio about 3 (v/w), reaction time of 20min and temperature of 58.1°C. H(+)NMR was used to calculate reaction conversion. All methyl esters produced using this method met ASTM biodiesel quality specifications.

  5. Impact of the freeze-drying process on product appearance, residual moisture content, viability, and batch uniformity of freeze-dried bacterial cultures safeguarded at culture collections.

    Science.gov (United States)

    Peiren, Jindrich; Hellemans, Ann; De Vos, Paul

    2016-07-01

    In this study, causes of collapsed bacterial cultures in glass ampoules observed after freeze-drying were investigated as well as the influence of collapse on residual moisture content (RMC) and viability. Also, the effect of heat radiation and post freeze-drying treatments on the RMC was studied. Cake morphologies of 21 bacterial strains obtained after freeze-drying with one standard protocol could be classified visually into four major types: no collapse, porous, partial collapse, and collapse. The more pronounced the collapse, the higher residual moisture content of the freeze-dried product, ranging from 1.53 % for non-collapsed products to 3.62 % for collapsed products. The most important cause of collapse was the mass of the inserted cotton plug in the ampoule. Default cotton plugs with a mass between 21 and 30 mg inside the ampoule did not affect the viability of freeze-dried Aliivibrio fischeri LMG 4414(T) compared to ampoules without cotton plugs. Cotton plugs with a mass higher than 65 mg inside the ampoule induced a full collapsed product with rubbery look (melt-back) and decreasing viability during storage. Heat radiation effects in the freeze-drying chamber and post freeze-drying treatments such as exposure time to air after freeze-drying and manifold drying time prior to heat sealing of ampoules influenced the RMC of freeze-dried products. To produce uniform batches of freeze-dried bacterial strains with intact cake structures and highest viabilities, inserted cotton plugs should not exceed 21 mg per ampoule. Furthermore, heat radiation effects should be calculated in the design of the primary drying phase and manifold drying time before heat sealing should be determined as a function of exposure time to air.

  6. Actual Waste Demonstration of the Nitric-Glycolic Flowsheet for Sludge Batch 9 Qualification

    Energy Technology Data Exchange (ETDEWEB)

    Newell, J. D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Pareizs, J. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Martino, C. J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Reboul, S. H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Coleman, C. J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Edwards, T. B. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Johnson, F. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-09-01

    For each sludge batch that is processed in the Defense Waste Processing Facility (DWPF), the Savannah River National Laboratory (SRNL) performs qualification testing to demonstrate that the sludge batch is processable. Testing performed by the Savannah River National Laboratory has shown glycolic acid to be effective in replacing the function of formic acid in the DWPF chemical process. The nitric-glycolic flowsheet reduces mercury, significantly lowers the catalytic generation of hydrogen and ammonia which could allow purge reduction in the Sludge Receipt and Adjustment Tank (SRAT), stabilizes the pH and chemistry in the SRAT and the Slurry Mix Evaporator (SME), allows for effective rheology adjustment, and is favorable with respect to melter flammability. In order to implement the new flowsheet, SRAT and SME cycles, designated SC-18, were performed using a Sludge Batch (SB) 9 slurry blended from SB8 Tank 40H and Tank 51H samples. The SRAT cycle involved adding nitric and glycolic acids to the sludge, refluxing to steam strip mercury, and dewatering to a targeted solids concentration. Data collected during the SRAT cycle included offgas analyses, process temperatures, heat transfer, and pH measurements. The SME cycle demonstrated the addition of glass frit and the replication of six canister decontamination additions. The demonstration concluded with dewatering to a targeted solids concentration. Data collected during the SME cycle included offgas analyses, process temperatures, heat transfer, and pH measurements. Slurry and condensate samples were collected for subsequent analysis

  7. Rapid neutron capture process in supernovae and chemical element formation

    NARCIS (Netherlands)

    Baruah, Rulee; Duorah, Kalpana; Duorah, H. L.

    2009-01-01

    The rapid neutron capture process (r-process) is one of the major nucleosynthesis processes responsible for the synthesis of heavy nuclei beyond iron. Isotopes beyond Fe are most exclusively formed in neutron capture processes and more heavier ones are produced by the r-process. Approximately half o

  8. Improved production of medium-chain-length Polyhydroxyalkanotes in glucose-based fed-batch cultivations of metabolically engineered Pseudomonas putida strains

    NARCIS (Netherlands)

    Poblete-Castro, I.; Rodriguez, A.L.; Lam, M.C.; Kessler, W.

    2014-01-01

    One of the major challenges in metabolic engineering for enhanced synthesis of value-added chemicals is to design and develop new strains which can be translated into well-controlled fermentation processes using bioreactors. The aim of this study was to assess the influence of various fed-batch stra

  9. A versatile noninvasive method for adsorber quantification in batch and column chromatography based on the ionic capacity.

    Science.gov (United States)

    Huuk, Thiemo C; Briskot, Till; Hahn, Tobias; Hubbuch, Jürgen

    2016-05-01

    Within the Quality by Design (QbD) framework proposed by the International Conference on Harmonisation (ICH), high-throughput process development (HTPD) and mechanistic modeling are of outstanding importance for future biopharmaceutical chromatography process development. In order to compare the data derived from different column scales or batch chromatographies, the amount of adsorber has to be quantified with the same noninvasive method. Similarly, an important requirement for the implementation of mechanistic modeling is the reliable determination of column characteristics such as the ionic capacity Λ for ion-exchange chromatography with the same method at all scales and formats. We developed a method to determine the ionic capacity in column and batch chromatography, based on the adsorption/desorption of the natural, uv-detectable amino acid histidine. In column chromatography, this method produces results comparable to those of classical acid-base titration. In contrast to acid-base titration, this method can be adapted to robotic batch chromatographic experiments. We are able to convert the adsorber volumes in batch chromatography to the equivalent volume of a compressed column. In a case study, we demonstrate that this method increases the quality of SMA parameters fitted to batch adsorption isotherms, and the capability to predict column breakthrough experiments. © 2016 American Institute of Chemical Engineers Biotechnol. Prog., 32:666-677, 2016.

  10. Feasibility of Batch Reactive Distillation with Equilibrium-Limited Consecutive Reactions in Rectifier, Stripper, or Middle-Vessel Column

    Directory of Open Access Journals (Sweden)

    T. Lukács

    2011-01-01

    Full Text Available A general overall feasibility methodology of batch reactive distillation of multireaction systems is developed to study all the possible configurations of batch reactive distillation. The general model equations are derived for multireaction system with any number of chemical equilibrium-limited reactions and for any number of components. The present methodology is demonstrated with the detailed study of the transesterification of dimethyl carbonate in two reversible cascade reactions in batch reactive distillation process. Pure methanol is produced as distillate, and pure diethyl carbonate is produced at the bottom simultaneously in middle-vessel column; in each section, continuous feeding of ethanol is necessary. The results of feasibility study are successfully validated by rigorous simulations.

  11. Assessment of the toxicity of wastewater from the metalworking industry treated using a conventional physico-chemical process.

    Science.gov (United States)

    Machado, Rodrigo Matuella; Monteggia, Luiz Olinto; Arenzon, Alexandre; Curia, Ana Cristina

    2016-06-01

    This article presents results from a toxicity reduction evaluation program intended to describe wastewater from the metalworking industry that was treated using a conventional physico-chemical process. The toxicity of the wastewater for the microcrustacean Daphnia magna was predominantly expressive. Alkaline cyanide wastewater generated from electroplating accounted for the largest number of samples with expressive toxicity. When the raw wastewater concentrations in the batches were repeated, inexpressive toxicity variations were observed more frequently among the coagulated-flocculated samples. At the coagulation-flocculation step, 22.2 % of the treatments had reduced acute toxicity, 30.6 % showed increased toxicity, and 47.2 % remained unchanged. The conductivity and total dissolved solids contents of the wastewater indicated the presence of salts with charges that were inappropriate for the survival of daphnid. The wastewaters treated by neutralization and coagulation-flocculation had average metallic compound contents that were greater than the reference toxic concentrations reported in other studies, suggesting that metals likely contributed to the toxic effects of the wastewater on freshwater microcrustaceans. Thus, alternative coagulants and flocculants should be assessed, and feasible doses should be determined to improve wastewater treatment. In addition, advanced treatment processes should be assessed for their abilities to remove dissolved toxic salts and ions.

  12. Efficient inclusion body processing using chemical extraction and high gradient magnetic fishing.

    Science.gov (United States)

    Heebøll-Nielsen, Anders; Choe, Woo-Seok; Middelberg, Anton P J; Thomas, Owen R T

    2003-01-01

    In this study we introduce a radical new approach for the recovery of proteins expressed in the form of inclusion bodies, involving (i) chemical extraction from the host cells, (ii) adsorptive capture of the target protein onto small magnetic adsorbents, and (iii) subsequent rapid collection of the product-loaded supports with the aid of high gradient magnetic fields. The manufacture and testing of two types of micron-sized nonporous superparamagnetic metal chelator particles derivatized with iminodiacetic acid is described. In small-scale adsorption studies conducted with a hexahistidine tagged form of the L1 coat protein of human papillomavirus type 16 dissolved in 8 M urea-phosphate buffer, the best binding performance (Q(max) = 58 mg g(-1) and K(d) approximately 0.08 microM) was exhibited by Cu(2+)-charged type II support materials. Equilibrium adsorption of L1 to these nonporous supports was achieved very rapidly (100 mM imidazole in the equilibration buffer. The influence of feedstock complexity on L1 adsorption to the Cu(2+)-charged type II magnetic chelators was studied using various dilutions of four crude chemical E. coli cell extracts containing denatured L1 protein. Undiminished L1 adsorption to these adsorbents (relative to the 8 M urea-phosphate buffer case) was observed with the least complex of these feed materials, i.e., a partially clarified (12 g dry weight L(-1)) and spermine-treated chemical cell extract (feedstock B). Efficient recovery of L1 from feed B was demonstrated at a 60-fold increased scale using the high gradient magnetic fishing (HGMF) system to collect loaded Cu(2+)-chelator particles following batch adsorption of L1. Over 70% of the initial L1 present was recovered within the HGMF rig in a highly clarified form in two batch elution cycles with an overall purification factor of approximately 10.

  13. Kinetic study of batch and fed-batch enzymatic saccharification of pretreated substrate and subsequent fermentation to ethanol

    Directory of Open Access Journals (Sweden)

    Gupta Rishi

    2012-03-01

    Full Text Available Abstract Background Enzymatic hydrolysis, the rate limiting step in the process development for biofuel, is always hampered by its low sugar concentration. High solid enzymatic saccharification could solve this problem but has several other drawbacks such as low rate of reaction. In the present study we have attempted to enhance the concentration of sugars in enzymatic hydrolysate of delignified Prosopis juliflora, using a fed-batch enzymatic hydrolysis approach. Results The enzymatic hydrolysis was carried out at elevated solid loading up to 20% (w/v and a comparison kinetics of batch and fed-batch enzymatic hydrolysis was carried out using kinetic regimes. Under batch mode, the actual sugar concentration values at 20% initial substrate consistency were found deviated from the predicted values and the maximum sugar concentration obtained was 80.78 g/L. Fed-batch strategy was implemented to enhance the final sugar concentration to 127 g/L. The batch and fed-batch enzymatic hydrolysates were fermented with Saccharomyces cerevisiae and ethanol production of 34.78 g/L and 52.83 g/L, respectively, were achieved. Furthermore, model simulations showed that higher insoluble solids in the feed resulted in both smaller reactor volume and shorter residence time. Conclusion Fed-batch enzymatic hydrolysis is an efficient procedure for enhancing the sugar concentration in the hydrolysate. Restricting the process to suitable kinetic regimes could result in higher conversion rates.

  14. The Main Plasma Chemical Process of Nitric Oxide Production by Arc Discharge%The Main Plasma Chemical Process of Nitric Oxide Production by Arc Discharge

    Institute of Scientific and Technical Information of China (English)

    杨旗; 胡辉; 陈卫鹏; 许杰; 张锦丽; 吴双

    2011-01-01

    By adopting the optical multi-channel analyzer combined with fourier transform infrared (FTIR) spectrometer, the dominant free radicals and products generated by arc discharge were measured and studied, and the main plasma chemical reaction process in the nitric oxide production by arc discharge was identified. Plasma chemical kinetic curves of O, O2, N2, N and NO were simulated by using CHEMKIN and MATLAB. The results show that the main plasma chemical reaction process of nitric oxide production by arc discharge is a replacement reaction between O and N2, where NO can be generated instantaneously when discharging reaches stable.

  15. Laser studies of chemical reaction and collision processes

    Energy Technology Data Exchange (ETDEWEB)

    Flynn, G. [Columbia Univ., New York, NY (United States)

    1993-12-01

    This work has concentrated on several interrelated projects in the area of laser photochemistry and photophysics which impinge on a variety of questions in combustion chemistry and general chemical kinetics. Infrared diode laser probes of the quenching of molecules with {open_quotes}chemically significant{close_quotes} amounts of energy in which the energy transferred to the quencher has, for the first time, been separated into its vibrational, rotational, and translational components. Probes of quantum state distributions and velocity profiles for atomic fragments produced in photodissociation reactions have been explored for iodine chloride.

  16. Dynamic Simulation of Batch Photocatalytic Reactor (BPR) for Wastewater Treatment

    Science.gov (United States)

    Dutta, Suman

    2012-08-01

    Reactive dyes discharged from dyehouse causes a serious environmental problem. UV/TiO2 photocatalysis has been employed effectively for these organic dyes removal from dye-house effluent. This process produces less amount of non-toxic final product. In this paper a photocatalytic reactor has been designed for Reactive red 198 (RR198) removal from aqueous solution. The reactor is operating in batch mode. After each batch, TiO2 catalyst has been separated and recycled in the next batch. Mathematical model equation of this batch photocatalytic reactor (BPR) has been developed considering Langmuir-Hinshelwood kinetics. Simulation of BPR has been carried out using fourth order Runge-Kutta (RK) method and fifth order RK method (Butcher method). This simulation results can be used to develop an automatic photocatlytic reactor for industrial wastewater treatment. Catalyst activity decay and its effect on each batch have been incorporated in this model.

  17. Helping Students Develop a Critical Attitude towards Chemical Process Calculations.

    Science.gov (United States)

    de Nevers, Noel; Seader, J. D.

    1992-01-01

    Discusses the use of computer-assisted programs that allow chemical engineering students to study textbook thermodynamics problems from different perspectives, including the classical graphical method, while utilizing more than one property correlation and/or operation model so that comparisons can be made and sensitivities determined more…

  18. Chemical dehumidification and thermal regeneration: Applications in industrial processes

    Energy Technology Data Exchange (ETDEWEB)

    Lazzarin, R.; Longo, G.A.; Piccininni, F.

    1991-11-01

    Chemical dehumidification may be used in industrial dessiccation treatments operating with new air or closed cycle. The authors suggest a few schemes and analyze operation parameters and performance. Finally, comparisons are made with the most efficient systems that have been used so far: energy savings are between 25 and 40 per cent.

  19. Effects of irrigation efficiency on chemical transport processes

    Institute of Scientific and Technical Information of China (English)

    WANG Kang; ZHANG RenDuo; SHENG Feng

    2009-01-01

    Irrigation practices greatly affect sustainable agriculture development.In this study, we investigated the effects of irrigation efficiency on water flow and chemical transport in soils, which had significant impact on the environment.Field dye staining experiments were conducted at different soils with various irrigation amount.Image analysis was conducted to study the heterogeneous flow patterns and their relationships with the irrigation efficiency.Irrigation efficiency and its environmental effects were evaluated using various indictors, including application efficiency, deep percolation ratio, storage effi-ciency, and uniformity.Under the same irrigation condition, soil chemical distributions were more het-erogeneous than soil water distributions.The distributions were mainly affected by soil texture, initial soil water content, and irrigation amount.Storage efficiency, irrigation uniformity, and deep percolation ratio increased with irrigation amount.Since the chemical distribution uniformity was lower than the water uniformity, the amount of chemical leaching increased sharply with decrease of irrigation uni-formity, which resulted in high environmental risks of groundwater pollution.

  20. Efficient estimation of the maximum metabolic productivity of batch systems

    Energy Technology Data Exchange (ETDEWEB)

    St. John, Peter C.; Crowley, Michael F.; Bomble, Yannick J.

    2017-01-31

    Production of chemicals from engineered organisms in a batch culture involves an inherent trade-off between productivity, yield, and titer. Existing strategies for strain design typically focus on designing mutations that achieve the highest yield possible while maintaining growth viability. While these methods are computationally tractable, an optimum productivity could be achieved by a dynamic strategy in which the intracellular division of resources is permitted to change with time. New methods for the design and implementation of dynamic microbial processes, both computational and experimental, have therefore been explored to maximize productivity. However, solving for the optimal metabolic behavior under the assumption that all fluxes in the cell are free to vary is a challenging numerical task. Previous studies have therefore typically focused on simpler strategies that are more feasible to implement in practice, such as the time-dependent control of a single flux or control variable.

  1. TREATMENT TANK CORROSION STUDIES FOR THE ENHANCED CHEMICAL CLEANING PROCESS

    Energy Technology Data Exchange (ETDEWEB)

    Wiersma, B.

    2011-08-24

    Radioactive waste is stored in high level waste tanks on the Savannah River Site (SRS). Savannah River Remediation (SRR) is aggressively seeking to close the non-compliant Type I and II waste tanks. The removal of sludge (i.e., metal oxide) heels from the tank is the final stage in the waste removal process. The Enhanced Chemical Cleaning (ECC) process is being developed and investigated by SRR to aid in Savannah River Site (SRS) High-Level Waste (HLW) as an option for sludge heel removal. Corrosion rate data for carbon steel exposed to the ECC treatment tank environment was obtained to evaluate the degree of corrosion that occurs. These tests were also designed to determine the effect of various environmental variables such as temperature, agitation and sludge slurry type on the corrosion behavior of carbon steel. Coupon tests were performed to estimate the corrosion rate during the ECC process, as well as determine any susceptibility to localized corrosion. Electrochemical studies were performed to develop a better understanding of the corrosion mechanism. The tests were performed in 1 wt.% and 2.5 wt.% oxalic acid with HM and PUREX sludge simulants. The following results and conclusions were made based on this testing: (1) In 1 wt.% oxalic acid with a sludge simulant, carbon steel corroded at a rate of less than 25 mpy within the temperature and agitation levels of the test. No susceptibility to localized corrosion was observed. (2) In 2.5 wt.% oxalic acid with a sludge simulant, the carbon steel corrosion rates ranged between 15 and 88 mpy. The most severe corrosion was observed at 75 C in the HM/2.5 wt.% oxalic acid simulant. Pitting and general corrosion increased with the agitation level at this condition. No pitting and lower general corrosion rates were observed with the PUREX/2.5 wt.% oxalic acid simulant. The electrochemical and coupon tests both indicated that carbon steel is more susceptible to localized corrosion in the HM/oxalic acid environment than

  2. TREATMENT TANK CORROSION STUDIES FOR THE ENHANCED CHEMICAL CLEANING PROCESS

    Energy Technology Data Exchange (ETDEWEB)

    Wiersma, B.

    2011-08-24

    Radioactive waste is stored in high level waste tanks on the Savannah River Site (SRS). Savannah River Remediation (SRR) is aggressively seeking to close the non-compliant Type I and II waste tanks. The removal of sludge (i.e., metal oxide) heels from the tank is the final stage in the waste removal process. The Enhanced Chemical Cleaning (ECC) process is being developed and investigated by SRR to aid in Savannah River Site (SRS) High-Level Waste (HLW) as an option for sludge heel removal. Corrosion rate data for carbon steel exposed to the ECC treatment tank environment was obtained to evaluate the degree of corrosion that occurs. These tests were also designed to determine the effect of various environmental variables such as temperature, agitation and sludge slurry type on the corrosion behavior of carbon steel. Coupon tests were performed to estimate the corrosion rate during the ECC process, as well as determine any susceptibility to localized corrosion. Electrochemical studies were performed to develop a better understanding of the corrosion mechanism. The tests were performed in 1 wt.% and 2.5 wt.% oxalic acid with HM and PUREX sludge simulants. The following results and conclusions were made based on this testing: (1) In 1 wt.% oxalic acid with a sludge simulant, carbon steel corroded at a rate of less than 25 mpy within the temperature and agitation levels of the test. No susceptibility to localized corrosion was observed. (2) In 2.5 wt.% oxalic acid with a sludge simulant, the carbon steel corrosion rates ranged between 15 and 88 mpy. The most severe corrosion was observed at 75 C in the HM/2.5 wt.% oxalic acid simulant. Pitting and general corrosion increased with the agitation level at this condition. No pitting and lower general corrosion rates were observed with the PUREX/2.5 wt.% oxalic acid simulant. The electrochemical and coupon tests both indicated that carbon steel is more susceptible to localized corrosion in the HM/oxalic acid environment than

  3. 中小型批次加工企业ERP系统物料管理模块设计%Batch processing for small and medium enterprises ERP system Material Management Module Design

    Institute of Scientific and Technical Information of China (English)

    夏德洲

    2015-01-01

    中小型批次加工企业物料管理ERP系统采用"指挥型"的信息系统设计理念,企业的管理层可根据制定的各种规则,指挥和监控企业日常业务的运营,使物料管理变"事后录入"为"事前确定",有效帮助企业提高管理水平,明确事件责任.%Batch processing of small and medium enterprises ERP materials management system using "command type" of information systems design, enterprise management according to various rule-making, directing and monitoring business daily business operations, so that the material management change "afterwards Input"to" pre-determined ", effectively help enterprises improve their management level,specifically responsible for the incidents.

  4. Data-driven batch schuduling

    Energy Technology Data Exchange (ETDEWEB)

    Bent, John [Los Alamos National Laboratory; Denehy, Tim [GOOGLE; Arpaci - Dusseau, Remzi [UNIV OF WISCONSIN; Livny, Miron [UNIV OF WISCONSIN; Arpaci - Dusseau, Andrea C [NON LANL

    2009-01-01

    In this paper, we develop data-driven strategies for batch computing schedulers. Current CPU-centric batch schedulers ignore the data needs within workloads and execute them by linking them transparently and directly to their needed data. When scheduled on remote computational resources, this elegant solution of direct data access can incur an order of magnitude performance penalty for data-intensive workloads. Adding data-awareness to batch schedulers allows a careful coordination of data and CPU allocation thereby reducing the cost of remote execution. We offer here new techniques by which batch schedulers can become data-driven. Such systems can use our analytical predictive models to select one of the four data-driven scheduling policies that we have created. Through simulation, we demonstrate the accuracy of our predictive models and show how they can reduce time to completion for some workloads by as much as 80%.

  5. Development of Chemical Process Design and Control for Sustainability

    Science.gov (United States)

    This contribution describes a novel process systems engineering framework that couples advanced control with sustainability evaluation and decision making for the optimization of process operations to minimize environmental impacts associated with products, materials, and energy....

  6. Optimal control of a fed-batch fermentation

    Energy Technology Data Exchange (ETDEWEB)

    Dekkers, R.M.

    1984-01-01

    The common cultivation of bakers' yeast is an aerobic fed-batch fermentation under sugar-limited growth. The ultimate objective of on-line computer control is to optimize the process through maximizing the productivity of biomass formation while minimizing the consumption of raw materials for the product. Results obtained on the optimal control of a fed-batch fermentation are given. The aspects to be considered are instrumentation, state estimation, optimization and process control.

  7. Batch Computed Tomography Analysis of Projectiles

    Science.gov (United States)

    2016-05-01

    resolution. 2.2 CT Image Analysis An algorithm was developed in Matlab † that performed image analysis on each individual cross-sectional image of the...be obtained with a minimum number of descriptor parameters, effectively reducing † Matlab (matrix...single core of an Intel Xeon X5650 processor operating at 2.67 GHz. To batch process the (210) projectiles, a Matlab script was written to parallelize

  8. Research on chemical vapor deposition processes for advanced ceramic coatings

    Science.gov (United States)

    Rosner, Daniel E.

    1993-01-01

    Our interdisciplinary background and fundamentally-oriented studies of the laws governing multi-component chemical vapor deposition (VD), particle deposition (PD), and their interactions, put the Yale University HTCRE Laboratory in a unique position to significantly advance the 'state-of-the-art' of chemical vapor deposition (CVD) R&D. With NASA-Lewis RC financial support, we initiated a program in March of 1988 that has led to the advances described in this report (Section 2) in predicting chemical vapor transport in high temperature systems relevant to the fabrication of refractory ceramic coatings for turbine engine components. This Final Report covers our principal results and activities for the total NASA grant of $190,000. over the 4.67 year period: 1 March 1988-1 November 1992. Since our methods and the technical details are contained in the publications listed (9 Abstracts are given as Appendices) our emphasis here is on broad conclusions/implications and administrative data, including personnel, talks, interactions with industry, and some known applications of our work.

  9. Comparative evaluation of microbial and chemical leaching processes for heavy metal removal from dewatered metal plating sludge.

    Science.gov (United States)

    Bayat, Belgin; Sari, Bulent

    2010-02-15

    The purpose of the study described in this paper was to evaluate the application of bioleaching technique involving Acidithiobacillus ferrooxidans to recover heavy metals (Zn, Cu, Ni, Pb, Cd and Cr) in dewatered metal plating sludge (with no sulfide or sulfate compounds). The effect of some conditional parameters (i.e. pH, oxidation-reduction potential (ORP), sulfate production) and operational parameters (i.e. pulp density of the sludge and agitation time) were investigated in a 3l completely mixed batch (CMB) reactor. The metal recovery yields in bioleaching were also compared with chemical leaching of the sludge waste using commercial inorganic acids (sulfuric acids and ferric chloride). The leaching of heavy metals increased with decreasing of pH and increasing of ORP and sulfate production during the bioleaching experiment. Optimum pulp density for bioleaching was observed at 2% (w/v), and leaching efficiency decreased with increasing pulp density in bioleaching experiments. Maximum metal solubilization (97% of Zn, 96% of Cu, 93% of Ni, 84% of Pb, 67% of Cd and 34% of Cr) was achieved at pH 2, solids contents of 2% (w/v), and a reaction temperature of 25+/-2 degrees C during the bioleaching process. The maximum removal efficiencies of 72% and 79% Zn, 70% and 75% Cu, 69% and 73% Ni, 57% and 70% Pb, 55% and 65% Cd, and 11% and 22% Cr were also attained with the chemical leaching using sulfuric acids and ferric chloride, respectively, at pH 2, solids contents of 2% (w/v), and a reaction temperature of 25+/-2 degrees C during the acid leaching processes. The rates of metal leaching for bioleaching and chemical leaching are well described by a kinetic equation related to time. Although bioleaching generally requires a longer period of operation compared to chemical leaching, it achieves higher removal efficiency for heavy metals. The efficiency of leaching processes can be arranged in descending order as follows: bioleaching>ferric chloride leaching>sulfuric acid

  10. Rapid Neutron Capture Process in Supernovae and Chemical Element Formation

    Indian Academy of Sciences (India)

    Rulee Baruah; Kalpana Duorah; H. L. Duorah

    2009-09-01

    The rapid neutron capture process (r-process) is one of the major nucleosynthesis processes responsible for the synthesis of heavy nuclei beyond iron. Isotopes beyond Fe are most exclusively formed in neutron capture processes and more heavier ones are produced by the r-process. Approximately half of the heavy elements with mass number ≻ 70 and all of the actinides in the solar system are believed to have been produced in the r-process. We have studied the r-process in supernovae for the production of heavy elements beyond = 40 with the newest mass values available. The supernova envelopes at a temperature ≻ 109 K and neutron density of 1024 cm-3 are considered to be one of the most potential sites for the r-process. The primary goal of the r-process calculations is to fit the global abundance curve for solar system r-process isotopes by varying time dependent parameters such as temperature and neutron density. This method aims at comparing the calculated abundances of the stable isotopes with observation.We have studied the r-process path corresponding to temperatures ranging from 1.0 × 109 K to 3.0 × 109 K and neutron density ranging from 1020 cm-3 to 1030 cm-3. With temperature and density conditions of 3.0 × 109 K and 1020 cm-3 a nucleus of mass 273 was theoretically found corresponding to atomic number 115. The elements obtained along the r-process path are compared with the observed data at all the above temperature and density range.

  11. Cogeneration handbook for the chemical process industries. [Contains glossary

    Energy Technology Data Exchange (ETDEWEB)

    Fassbender, A.G.; Fassbender, L.L.; Garrett-Price, B.A.; Moore, N.L.; Eakin, D.E.; Gorges, H.A.

    1984-03-01

    The desision of whether to cogenerate involves several considerations, including technical, economic, environmental, legal, and regulatory issues. Each of these issues is addressed separately in this handbook. In addition, a chapter is included on preparing a three-phase work statement, which is needed to guide the design of a cogeneration system. In addition, an annotated bibliography and a glossary of terminology are provided. Appendix A provides an energy-use profile of the chemical industry. Appendices B through O provide specific information that will be called out in subsequent chapters.

  12. Engineered Option Treatment of Remediated Nitrate Salts: Surrogate Batch-Blending Testing

    Energy Technology Data Exchange (ETDEWEB)

    Anast, Kurt Roy [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2016-03-11

    This report provides results from batch-blending test work for remediated nitrate salt (RNS) treatment. Batch blending was identified as a preferred option for blending RNS and unremediated nitrate salt (UNS) material with zeolite to effectively safe the salt/Swheat material identified as ignitable (U.S. Environmental Protection Agency code D001). Blending with zeolite was the preferred remediation option identified in the Options Assessment Report and was originally proposed as the best option for remediation by Clark and Funk in their report, Chemical Reactivity and Recommended Remediation Strategy for Los Alamos Remediated Nitrate Salt (RNS) Wastes, and also found to be a preferred option in the Engineering Options Assessment Report: Nitrate Salt Waste Stream Processing. This test work evaluated equipment and recipe alternatives to achieve effective blending of surrogate waste with zeolite.

  13. On the design of chemical processes with improved controllability characteristics

    NARCIS (Netherlands)

    Meeuse, F.M.

    2003-01-01

    Traditionally, process design and control system design are carried out sequentially. The premise underlying this sequential approach is that the decisions made in the process design phase do not limit the control design. However, it is generally known that incongruent designs can occur quite easily

  14. BatchJobs and BatchExperiments: Abstraction Mechanisms for Using R in Batch Environments

    Directory of Open Access Journals (Sweden)

    Bernd Bischl

    2015-03-01

    Full Text Available Empirical analysis of statistical algorithms often demands time-consuming experiments. We present two R packages which greatly simplify working in batch computing environments. The package BatchJobs implements the basic objects and procedures to control any batch cluster from within R. It is structured around cluster versions of the well-known higher order functions Map, Reduce and Filter from functional programming. Computations are performed asynchronously and all job states are persistently stored in a database, which can be queried at any point in time. The second package, BatchExperiments, is tailored for the still very general scenario of analyzing arbitrary algorithms on problem instances. It extends package BatchJobs by letting the user define an array of jobs of the kind apply algorithm A to problem instance P and store results. It is possible to associate statistical designs with parameters of problems and algorithms and therefore to systematically study their influence on the results. The packages main features are: (a Convenient usage: All relevant batch system operations are either handled internally or mapped to simple R functions. (b Portability: Both packages use a clear and well-defined interface to the batch system which makes them applicable in most high-performance computing environments. (c Reproducibility: Every computational part has an associated seed to ensure reproducibility even when the underlying batch system changes. (d Abstraction and good software design: The code layers for algorithms, experiment definitions and execution are cleanly separated and enable the writing of readable and maintainable code.

  15. Alternative Processes for Water Reclamation and Solid Waste Processing in a Physical/chemical Bioregenerative Life Support System

    Science.gov (United States)

    Rogers, Tom D.

    1990-01-01

    Viewgraphs on alternative processes for water reclamation and solid waste processing in a physical/chemical-bioregenerative life support system are presented. The main objective is to focus attention on emerging influences of secondary factors (i.e., waste composition, type and level of chemical contaminants, and effects of microorganisms, primarily bacteria) and to constructively address these issues by discussing approaches which attack them in a direct manner.

  16. Optimization of the fed-batch fermentation process for raspberry wine by response surface methodology%响应面法优化树莓酒流加发酵工艺

    Institute of Scientific and Technical Information of China (English)

    马荣山; 王艳平; 穆晶

    2011-01-01

    以红树莓为原料,利用响应面法对树莓酒的流加发酵工艺条件进行优化,在单因素基础上,选取酵母接种量、流加糖时间、流加糖量为影响因子,以树莓酒酒精体积分数为响应值进行响应面分析.结果表明,经优化后树莓酒的最佳流加发酵工艺条件为酵母接种量1.0‰,分别在发酵5d、6d共流加糖30mL,发酵10d得到酒精度为10.5%vol的树莓酒.树莓酒酒色玫红,果香柔和,酒质柔顺,所得产品是一种符合现代人健康理念的低度发酵营养酒.%In this study, the process conditions of raspberry wine fed-batch fermentation were optimized using response surface methodology. Based on single factor experiment, the inoculum of yeast, feeding time and quantity of caramel were chosen as influencing factors, and the alcoholicity was selected as response value. It was found that the optimum fed-batch fermentation conditions were as followed: inoculum of active dry yeast 1.0%>, feeding 30ml caramel at 5d and 6d of the fermentation and fermentation time 10d. Under these conditions, alcohol concentration in obtained raspberry wine was 10.5%vol, and displayed a rose pink color, and had a fruity, soft and supple taste. This product is a low-alcohol nutritional wine that caters to modern people' s health concept

  17. On-line Monitoring for Phosphorus Removal Process and Bacterial Community in Sequencing Batch Reactor%SBR工艺除磷过程与种群结构在线监测

    Institute of Scientific and Technical Information of China (English)

    崔有为; 王淑莹; 李晶

    2009-01-01

    For efficient energy consumption and control of effluent quality, the cycle duration for a sequencing batch reactor (SBR) needs to be adjusted by real-time control according to the characteristics and loading of waste-water. In this study, an on-line information system for phosphorus removal processes was established. Based on the analysis for four systems with different ecological community structures and two operation modes, anaerobic-aerobic process and anaerobic-anaerobic process, the characteristic patterns of oxidation-reduction potential (ORP) and pH were related to phosphorous dynamics in the anaerobic, anoxic and aerobic phases, for determination of the end of phosphorous removal. In the operation mode of anaerobic-aerobic process, the pH profile in the anaerobic phase was used to estimate the relative amount of phosphorous accumulating organisms (PAOs) and glycogen accumulat- ing organisms (GAOs), which is beneficial to early detection of ecology community shifts. The on-line sensor val-ue of pH and ORP may be used as the parameters to adjust the duration for phosphorous removal and community shifts to cope with influent variations and maintain appropriate operation conditions.

  18. Development of Chemical Process Design and Control for Sustainability

    Directory of Open Access Journals (Sweden)

    Shuyun Li

    2016-07-01

    Full Text Available This contribution describes a novel process systems engineering framework that couples advanced control with sustainability evaluation for the optimization of process operations to minimize environmental impacts associated with products, materials and energy. The implemented control strategy combines a biologically-inspired method with optimal control concepts for finding more sustainable operating trajectories. The sustainability assessment of process operating points is carried out by using the U.S. EPA’s Gauging Reaction Effectiveness for the ENvironmental Sustainability of Chemistries with a multi-Objective Process Evaluator (GREENSCOPE tool that provides scores for the selected indicators in the economic, material efficiency, environmental and energy areas. The indicator scores describe process performance on a sustainability measurement scale, effectively determining which operating point is more sustainable if there are more than several steady states for one specific product manufacturing. Through comparisons between a representative benchmark and the optimal steady states obtained through the implementation of the proposed controller, a systematic decision can be made in terms of whether the implementation of the controller is moving the process towards a more sustainable operation. The effectiveness of the proposed framework is illustrated through a case study of a continuous fermentation process for fuel production, whose material and energy time variation models are characterized by multiple steady states and oscillatory conditions.

  19. Long-term dynamic and pseudo-state modeling of complete partial nitrification process at high nitrogen loading rates in a sequential batch reactor (SBR).

    Science.gov (United States)

    Soliman, Moomen; Eldyasti, Ahmed

    2017-03-01

    Recently, partial nitrification has been adopted widely either for the nitrite shunt process or intermediate nitrite generation step for the Anammox process. However, partial nitrification has been hindered by the complexity of maintaining stable nitrite accumulation at high nitrogen loading rates (NLR) which affect the feasibility of the process for high nitrogen content wastewater. Thus, the operational data of a lab scale SBR performing complete partial nitrification as a first step of nitrite shunt process at NLRs of 0.3-1.2kg/(m(3)d) have been used to calibrate and validate a process model developed using BioWin® in order to describe the long-term dynamic behavior of the SBR. Moreover, an identifiability analysis step has been introduced to the calibration protocol to eliminate the needs of the respirometric analysis for SBR models. The calibrated model was able to predict accurately the daily effluent ammonia, nitrate, nitrite, alkalinity concentrations and pH during all different operational conditions.

  20. Biorefineries to integrate fuel, energy and chemical production processes

    Directory of Open Access Journals (Sweden)

    Enrica Bargiacchi

    2007-12-01

    Full Text Available The world of renewable energies is in fast evolution and arouses political and public interests, especially as an opportunity to boost environmental sustainability by mitigation of greenhouse gas emissions. This work aims at examining the possibilities related to the development of biorefineries, where biomass conversion processes to produce biofuels, electricity and biochemicals are integrated. Particular interest is given to the production processes of biodiesel, bioethanol and biogas, for which present world situation, problems, and perspectives are drawn. Potential areas for agronomic and biotech researches are also discussed. Producing biomass for biorefinery processing will eventually lead to maximize yields, in the non food agriculture.

  1. Image Data Processing System (IDAPS) user manual, S-056 experiment. Volume 1: System description. Volume 2: Batch IDAPS. Volume 3: Interactive IDAPS

    Science.gov (United States)

    1975-01-01

    Image data processing system (IDAPS) developed to satisfy the image processing requirements of the Skylab S-056 experiment is described. The S-056 experiment was designed to obtain high-resolution photographs of the sun in the far ultraviolet, or soft X-ray, portion of the electromagnetic spectrum. Thirty-five thousand photographs were obtained by the three flights of the program; and, faced with such a massive volume of imagery, the designers of the experiment decided to develop a computer-based system which would reduce the image processing workload. The purpose of the IDAPS User Manual is to give the IDAPS user the necessary information and instructions to effectively utilize the system.

  2. Procafd: Computer Aided Tool for Synthesis-Design & Analysis of Chemical Process Flowsheets

    DEFF Research Database (Denmark)

    Kumar Tula, Anjan; Eden, Mario R.; Gani, Rafiqul

    2015-01-01

    In practice, chemical process synthesis-design involves identification of the processing route to reach a desired product from a specified set of raw materials, design of the operations involved in the processing route, the calculations of utility requirements, the calculations of waste...... are synthesized to form molecules in computer-aided molecular design (CAMD) techniques [4]. The main idea here was to apply the principle of group-contribution approach from chemical property estimation to the synthesis and design of chemical process flowsheets. That is, use process-groups representing different...... of mathematical programming techniques, (c) hybrid approach which combine two or more approaches. D’Anterroches [3] proposed a group contribution based hybrid approach to solve the synthesis-design problem where, chemical process flowsheets could be synthesized in the same way as atoms or groups of atoms...

  3. EVALUATING THE ENVIRONMENTAL FRIENDLINESS, ECONOMICS, AND ENERGY EFFICIENCY OF CHEMICAL PROCESSES: HEAT INTEGRATION

    Science.gov (United States)

    The design and improvement of chemical processes can be very challenging. The earlier energy conservation, process economics and environmental aspects are incorporated into the process development, the easier and less expensive it is to alter the process design. In this work diff...

  4. [Investigation on chemical constituents of processed products of Eucommiae Cortex].

    Science.gov (United States)

    Tao, Yi; Sheng, Chen; Li, Wei-dong; Cai, Bao-chang; Lu, Tu-lin

    2014-11-01

    According to the 2010 Chinese pharmacopeia, salt processed and charcoal processed Eucommiae Cortex were pre- pared. HPLC-DAD analysis of the content of the bark and leaf of Eucommiae Cortex showed that the bark of Eucommiae Cortex mainly contained lignans such as pinoresinol glucose and iridoid including genipin, geniposide, geniposidic acid, while the leaf of Eucommiae Cortex consisted of flavonoids such as quercetin and phenolic compound such as chlorogenic acid. The content of pinoresinol diglucoside in the bark of Eucommiae Cortex was about 18 times more than that in the leaf of Eucommiae Cortex. The content of pinoresinol diglucoside in salted and charcoal processed Eucommiae Cortex decreased approximately by 30% and 85%, respectively. The content of genipin, geniposide and geniposidic acid in the bark of Eucommiae Cortex was about 3 times, 23 times, 28 times more than that in the leaf of Eucommiae Cortex. The content of genipin, geniposide and geniposidic acid in salted Eucommiae Cortex were reduced by 25%, 40% and 40%, respectively. The content of genipin, geniposide and geniposidic acid in charcoal processed Eucommiae Cortex were reduced by 98%, 70%, 70%, respectively. The content of caffeic acid in bark of Eucommiae Cortex was about 3 times more than that in the leaf of Eucommiae Cortex. The content of caffeic acid was decreased by about 50% in the salted Eucommiae Cortex. While the content of caffeic acid in charcoal processed Eucommiae Cortex was decreased approximately 75%; the content of chlorogenic acid in bark of Eucommiae Cortex was about 1/6 of that in the leaf of Eucommiae Cortex. The content of chlorogenic acid in salted and charcoal processed Eucommiae Cortex decreased by 40% and 75%, respectively; the content of quercetin in bark of Eucommiae Cortex was only 1/40 of that in the leaf of Eucommiae Cortex. The content of quercetin in salted and charcoal processed Eucommiae Cortex were reduced by 60% and 50%, respectively.

  5. Processes for converting biomass-derived feedstocks to chemicals and liquid fuels

    Science.gov (United States)

    Held, Andrew; Woods, Elizabeth; Cortright, Randy; Gray, Matthew

    2016-07-05

    The present invention provides processes, methods, and systems for converting biomass-derived feedstocks to liquid fuels and chemicals. The method generally includes the reaction of a hydrolysate from a biomass deconstruction process with hydrogen and a catalyst to produce a reaction product comprising one of more oxygenated compounds. The process also includes reacting the reaction product with a condensation catalyst to produce C.sub.4+ compounds useful as fuels and chemicals.

  6. Nonequilibrium thermodynamics transport and rate processes in physical, chemical and biological systems

    CERN Document Server

    Demirel, Yasar

    2014-01-01

    Natural phenomena consist of simultaneously occurring transport processes and chemical reactions. These processes may interact with each other and may lead to self-organized structures, fluctuations, instabilities, and evolutionary systems. Nonequilibrium Thermodynamics, 3rd edition emphasizes the unifying role of thermodynamics in analyzing the natural phenomena. This third edition updates and expands on the first and second editions by focusing on the general balance equations for coupled processes of physical, chemical, and biological systems. The new edition contains a new chapte

  7. Process-oriented knowledge-sharing platform for chemical engineering design projects

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    A process-oriented knowledge-sharing platform is studied to improve knowledge sharing and project management of chemical engineering design enterprises. First, problems and characteristics of knowledge sharing in multi-projects of chemical engineering design are analyzed. Then based on theories of project management, process management, and knowledge management, a process-oriented knowledge-sharing platform is proposed. The platform has three characteristics: knowledge is divided into professional knowledge...

  8. Shortcut Algorithm for Simulation of Batch Extractive Distillation

    Institute of Scientific and Technical Information of China (English)

    WU Huixiong; XU Shimin; HU Hui; XIAO Bin

    2007-01-01

    The batch extractive distillation (BED) process has the advantages of both batch and extractive distillation. It is one of the most promising means for the separation of azeotropic and close-boiling point systems. However, so far this process has not been applied in industry due to its over-complexity. A new shortcut model was proposed to simulate the operation of the batch extractive distillation operations. This algorithm is based on the assumption that the batch extractive distillation column can be considered as a continuous extractive distillation column with changing feed at anytime. Namely, the whole batch process is simulated as a succession of a finite number of steady states of short duration, in which holdup is considered as constant mole. For each period of time the batch extractive distillation process is solved through the algorithm for continuous extractive distillation. Finally, the practical implementation of the shortcut model is discussed and data from the lab-oratory and literature are presented. It is found that this model has better adaptability, more satisfactory accuracy and less calculative load than previous rigorous model. Hence the algorithm for simulating BED is verified.

  9. SLUDGE BATCH VARIABILITY STUDY WITH FRIT 418

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, F.; Edwards, T.

    2010-11-29

    The Defense Waste Processing Facility (DWPF) initiated processing Sludge Batch 6 (SB6) in the summer of 2010. In support of processing, the Savannah River National Laboratory (SRNL) provided a recommendation to utilize Frit 418 to process SB6. This recommendation was based on assessments of the compositional projections for SB6 available at the time from the Liquid Waste Organization (LWO) and SRNL (using a model-based approach). To support qualification of SB6, SRNL executed a variability study to assess the applicability of the current durability models for SB6. The durability models were assessed over the expected Frit 418-SB6 composition range. Seventeen glasses were selected for the variability study based on the sludge projections used in the frit recommendation. Five of the glasses are based on the centroid of the compositional region, spanning a waste loading (WL) range of 32 to 40%. The remaining twelve glasses are extreme vertices (EVs) of the sludge region of interest for SB6 combined with Frit 418 and are all at 36% WL. These glasses were fabricated and characterized using chemical composition analysis, X-ray diffraction (XRD) and the Product Consistency Test (PCT). After initiating the SB6 variability study, the measured composition of the SB6 Tank 51 qualification glass produced at the SRNL Shielded Cells Facility indicated that thorium was present in the glass at an appreciable concentration (1.03 wt%), which made it a reportable element for SB6. This concentration of ThO{sub 2} resulted in a second phase of experimental studies. Five glasses were formulated that were based on the centroid of the new sludge compositional region combined with Frit 418, spanning a WL range of 32 to 40%. These glasses were fabricated and characterized using chemical composition analysis and the PCT. Based on the measured PCT response, all of the glasses (with and without thorium) were acceptable with respect to the Environmental Assessment (EA) reference glass

  10. Fatty acid methyl esters production: chemical process variables

    Directory of Open Access Journals (Sweden)

    Paulo César Narváez Rincón

    2010-06-01

    Full Text Available The advantages of fatty acid methyl esters as basic oleochemicals over fatty acids, the seventies world energy crisis and the use of those oleochemicals as fuels, have increased research interest on fats and oils trans-esterification. In this document, a review about basic aspects, uses, process variables and problems associated to the production process of fatty acid methyl esters is presented. A global view of recent researches, most of them focused in finding a new catalyst with same activity as the alcohol-soluble hydroxides (NaOH, KOH, and suitable to be used in transforming fats and oils with high levels of free fatty acids and water avoiding separation problems and reducing process costs, is also discussed.

  11. Development, validation and transfer of a near infrared method to determine in-line the end point of a fluidised drying process for commercial production batches of an approved oral solid dose pharmaceutical product.

    Science.gov (United States)

    Peinado, Antonio; Hammond, Jonathan; Scott, Andrew

    2011-01-05

    Pharmaceutical companies are progressively adopting and introducing the principles of Quality by Design with the main purpose of assurance and built-in quality throughout the whole manufacturing process. Within this framework, a Partial Least Square (PLS) model, based on Near Infrared (NIR) spectra and humidity determinations, was built in order to determine in-line the drying end point of a fluidized bed process. The in-process method was successfully validated following the principles described within The International Conference on Harmonization of Technical Requirements for Registration of Pharmaceuticals for Human Use - ICH Q2 (r1) - Validation of Analytical Procedures: Text and Methodology. However, in some aspects, the cited guidelines were not appropriate to in-process methods developed and validated exclusively with in-line samples and implemented in dynamic systems, such as drying processes. In this work, a customized interpretation of guidelines has been adopted which provided the framework of evidence to support a validated application. The application has been submitted to the United States Food and Drug Administration (FDA) and The European Medicines Agency (EMA) during applications for grant of licences. Representatives from these Regulatory Authorities have specifically reviewed this novel application during on-site inspections, and have subsequently approved both the product and this application. Currently, the NIR method is implemented as a primary in-line method to control the drying end point in real-time (to below a control limit of not greater than 1.2% w/w) for commercial production batches of an approved, solid, oral-dose medicine. The implementation of this in-process method allows real-time control with benefits including a reduction in operation time and labour; sample handling and waste generation; and a reduced risk to product quality in further unit operations due to improved consistency of intermediate output at this stage. To date

  12. The impact of pH inhomogeneities on CHO cell physiology and fed-batch process performance - two-compartment scale-down modelling and intracellular pH excursion.

    Science.gov (United States)

    Brunner, Matthias; Braun, Philipp; Doppler, Philipp; Posch, Christoph; Behrens, Dirk; Herwig, Christoph; Fricke, Jens

    2017-01-12

    Due to high mixing times and base addition from top of the vessel, pH inhomogeneities are most likely to occur during large-scale mammalian processes. The goal of this study was to set-up a scale-down model of a 10-12 m(3) stirred tank bioreactor and to investigate the effect of pH perturbations on CHO cell physiology and process performance. Short-term changes in extracellular pH are hypothesized to affect intracellular pH and thus cell physiology. Therefore, batch fermentations, including pH shifts to 9.0 and 7.8, in regular one-compartment systems are conducted. The short-term adaption of the cells intracellular pH are showed an immediate increase due to elevated extracellular pH. With this basis of fundamental knowledge, a two-compartment system is established which is capable of simulating defined pH inhomogeneities. In contrast to state-of-the-art literature, the scale-down model is included parameters (e.g. volume of the inhomogeneous zone) as they might occur during large-scale processes. pH inhomogeneity studies in the two-compartment system are performed with simulation of temporary pH zones of pH 9.0. The specific growth rate especially during the exponential growth phase is strongly affected resulting in a decreased maximum viable cell density and final product titer. The gathered results indicate that even short-term exposure of cells to elevated pH values during large-scale processes can affect cell physiology and overall process performance. In particular, it could be shown for the first time that pH perturbations, which might occur during the early process phase, have to be considered in scale-down models of mammalian processes.

  13. Microwave Field Applicator Design in Small-Scale Chemical Processing

    NARCIS (Netherlands)

    Sturm, G.S.J.

    2013-01-01

    Ever since the first experiments nearly three decades ago, microwave enhanced chemistry has received incessant scientific attention. Many studies report improved process performance in terms of speed and conversion under microwave exposure and therefore it is recognized as a promising alternative me

  14. Thermo-Chemical Modelling Strategies for the Pultrusion Process

    DEFF Research Database (Denmark)

    Baran, Ismet; Hattel, Jesper Henri; Tutum, Cem Celal

    2013-01-01

    In the present study, three dimensional (3D) numerical modeling strategies of a thermosetting pultrusion process are investigated considering both transient and steady state approaches. For the transient solution, an unconditionally stable alternating direction implicit Douglas-Gunn (ADI-DG) sche...

  15. Titan. [physical and chemical processes in satellite atmosphere

    Science.gov (United States)

    Hunten, D. M.; Tomasko, M. G.; Flasar, F. M.; Samuelson, R. E.; Strobel, D. F.; Stevenson, D. J.

    1984-01-01

    It is pointed out that Titan, which is the second largest satellite in the solar system, is considerably larger than Mercury. It is made unique by its dense atmosphere, which consists mainly of nitrogen, although a substantial component of methane is present. The basic properties of Titan are summarized in a table. Many of the data were obtained during the close pass of Voyager 1 in November 1980. The atmospheric temperature decreases from its surface value of 94 K at a pressure of 1500 mbar to a minimum of 71 K at a height of 42 km and a pressure of 128 mbar. Details of atmospheric composition and thermal structure are discussed, taking into account chemical identifications and abundances, the vertical temperature structure, the horizontal temperature and opacity structure, and the radiative equilibrium. The upper atmosphere composition and temperature is considered along with the properties of aerosols, and meteorology and atmospheric dynamics. Titan's interior has an average density of 1.88 g per cu cm. Attention is given to Titan's surface and interior, and its formation.

  16. A systems engineering approach to manage the complexity in sustainable chemical product-process design

    DEFF Research Database (Denmark)

    Gani, Rafiqul

    This paper provides a perspective on model-data based solution approaches for chemical product-process design, which consists of finding the identity of the candidate chemical product, designing the process that can sustainably manufacture it and verifying the performance of the product during...... application. The chemical product tree is potentially very large and a wide range of options exist for selecting the product to make, the raw material to use as well as the processing route to employ. It is shown that systematic computer-aided methods and tools integrated within a model-data based design...

  17. An improved probit method for assessment of domino effect to chemical process equipment caused by overpressure.

    Science.gov (United States)

    Mingguang, Zhang; Juncheng, Jiang

    2008-10-30

    Overpressure is one important cause of domino effect in accidents of chemical process equipments. Damage probability and relative threshold value are two necessary parameters in QRA of this phenomenon. Some simple models had been proposed based on scarce data or oversimplified assumption. Hence, more data about damage to chemical process equipments were gathered and analyzed, a quantitative relationship between damage probability and damage degrees of equipment was built, and reliable probit models were developed associated to specific category of chemical process equipments. Finally, the improvements of present models were evidenced through comparison with other models in literatures, taking into account such parameters: consistency between models and data, depth of quantitativeness in QRA.

  18. BatchJS: Implementing Batches in JavaScript

    NARCIS (Netherlands)

    Kasemier, D.

    2014-01-01

    None of our popular programming languages know how to handle distribution well. Yet our programs interact more and more with each other and our data resorts in databases and web services. Batches are a new addition to languages that can finally bring native support for distribution to our favourite

  19. A Comparative Study of Physical and Chemical Processes for Removal of Biomass in Biofilters

    Directory of Open Access Journals (Sweden)

    Jorge Alberto Mendoza-Pérez

    2011-08-01

    Full Text Available After 6 months of operation a long-term biofilter was stopped for two weeks and then it was started up again for a second experimental period of almost 1.3 years, with high toluene loads and submitted to several physical and chemical treatments in order to remove excess biomass that could affect the reactor’s performance due to clogging, whose main effect is a high pressure drop. Elimination capacity and removal efficiency were determined after each treatment. The methods applied were: filling with water and draining, backwashing, and air sparging. Different flows and temperatures (20, 30, 45 and 60 °C were applied, either with distilled water or with different chemicals in aqueous solutions. Treatments with chemicals caused a decrease of the biofilter performance, requiring periods of 1 to 2 weeks to recover previous values. The results indicate that air sparging with pure distilled water as well as with solutions of NaOH (0.01% w/v and NaOCl (0.01% w/v were the treatments that removed more biomass, working either at 20, 30 or 45 °C and at relatively low flow rates (below 320 L h−1, but with a high biodegradation inhibition after the treatments. Dry biomass (g VS content was determined at three different heights of the biofilter in order to carry out each experiment under the same conditions. The same amount of dry biomass when applying a treatment was established so it could be considered that the biofilm conditions were identical. Wet biomass was used as a control of the biofilter’s water content during treatments. Several batch assays were performed to support and quantify the observed inhibitory effects of the different chemicals and temperatures applied.

  20. Analysis of Adiabatic Batch Reactor

    Directory of Open Access Journals (Sweden)

    Erald Gjonaj

    2016-05-01

    Full Text Available A mixture of acetic anhydride is reacted with excess water in an adiabatic batch reactor to form an exothermic reaction. The concentration of acetic anhydride and the temperature inside the adiabatic batch reactor are calculated with an initial temperature of 20°C, an initial temperature of 30°C, and with a cooling jacket maintaining the temperature at a constant of 20°C. The graphs of the three different scenarios show that the highest temperatures will cause the reaction to occur faster.