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Sample records for basic oxygen furnace

  1. Stabilization of basic oxygen furnace slag by hot-stage carbonation treatment

    OpenAIRE

    Santos, Rafael; Ling, Da; Sarvaramini, Amin; Guo, Muxing; Elsen, Jan; Larachi, Faïçal; Beaudoin, Georges; Blanpain, Bart; Van Gerven, Tom

    2012-01-01

    Treatment and disposal of Basic Oxygen Furnace (BOF) slag, a residue of the steel production process characterized by high basicity and propensity for heavy metal leaching, is a costly burden on metallurgical plants; a sustainable valorization route is desired. The stabilization of BOF slag utilizing hot-stage carbonation treatment was investigated; this approach envisions carbonation during the hot-to-cold pathway followed by the material after the molten slag is poured and solidified. Three...

  2. Volatilization of elemental mercury from fresh blast furnace sludge mixed with basic oxygen furnace sludge under different temperatures.

    Science.gov (United States)

    Földi, Corinna; Dohrmann, Reiner; Mansfeldt, Tim

    2015-11-01

    Blast furnace sludge (BFS) is a waste with elevated mercury (Hg) content due to enrichment during the production process of pig iron. To investigate the volatilization potential of Hg, fresh samples of BFS mixed with basic oxygen furnace sludge (BOFS; a residue of gas purification from steel making, processed simultaneously in the cleaning devices of BFS and hence mixed with BFS) were studied in sealed column experiments at different temperatures (15, 25, and 35 °C) for four weeks (total Hg: 0.178 mg kg(-1)). The systems were regularly flushed with ambient air (every 24 h for the first 100 h, followed by every 72 h) for 20 min at a flow rate of 0.25 ± 0.03 L min(-1) and elemental Hg vapor was trapped on gold coated sand. Volatilization was 0.276 ± 0.065 ng (x m: 0.284 ng) at 15 °C, 5.55 ± 2.83 ng (x m: 5.09 ng) at 25 °C, and 2.37 ± 0.514 ng (x m: 2.34 ng) at 35 °C. Surprisingly, Hg fluxes were lower at 35 than 25 °C. For all temperature variants, an elevated Hg flux was observed within the first 100 h followed by a decrease of volatilization thereafter. However, the background level of ambient air was not achieved at the end of the experiments indicating that BFS mixed with BOFS still possessed Hg volatilization potential. PMID:26444147

  3. Kinetics and mechanism of hexavalent chromium removal by basic oxygen furnace slag.

    Science.gov (United States)

    Han, Chong; Jiao, Yanan; Wu, Qianqian; Yang, Wangjin; Yang, He; Xue, Xiangxin

    2016-08-01

    Basic oxygen furnace slag (BOFS) has the potential to remove hexavalent chromium (Cr(VI)) from wastewater by a redox process due to the presence of minerals containing Fe(2+). The effects of the solution pH, initial Cr(VI) concentration, BOFS dosage, BOFS particle size, and temperature on the removal of Cr(VI) was investigated in detail through batch tests. The chemical and mineral compositions of fresh and reacted BOFS were characterized using scanning electron microscope (SEM) equipped with an energy dispersive spectrometer (EDS) system and X-ray diffractometer (XRD). The results show that Cr(VI) in wastewater can be efficiently removed by Fe(2+) released from BOFS under appropriate acidic conditions. The removal of Cr(VI) by BOFS significantly depended on the parameters mentioned above. The reaction of Cr(VI) with BOFS followed the pseudo-second-order kinetic model. Fe(2+) responsible for Cr(VI) removal was primarily derived from the dissolution of FeO and Fe3O4 in BOFS. When H2SO4 was used to adjust the solution acidity, gypsum (CaSO4·2H2O) could be formed and become an armoring precipitate layer on the BOFS surface, hindering the release of Fe(2+) and the removal of Cr(VI). Finally, the main mechanism of Cr(VI) removal by BOFS was described using several consecutive reaction steps. PMID:27521937

  4. Experimental investigation of basic oxygen furnace slag used as aggregate in asphalt mixture.

    Science.gov (United States)

    Xue, Yongjie; Wu, Shaopeng; Hou, Haobo; Zha, Jin

    2006-11-16

    Chinese researchers have commenced a great deal of researches on the development of application fields of basic oxygen steel making furnace slag (BOF slag) for many years. Lots of new applications and properties have been found, but few of them in asphalt mixture of road construction engineering. This paper discussed the feasibility of BOF steel slag used as aggregate in asphalt pavement by two points of view including BOF steel slag's physical and micro-properties as well as steel slag asphalt materials and pavement performances. For the former part, this paper mainly concerned the mechanochemistry and physical changes of the steel slag and studied it by performing XRD, SEM, TG and mercury porosimeter analysis and testing method. In the second part, this paper intended to use BOF steel slag as raw material, and design steel slag SMA mixture. By using traditional rutting test, soak wheel track and modified Lottman test, the high temperature stability and water resistance ability were tested. Single axes compression test and indirect tensile test were performed to evaluate the low temperature crack resistance performance and fatigue characteristic. Simultaneously, by observing steel slag SMA pavement which was paved successfully. A follow-up study to evaluate the performance of the experimental pavement confirmed that the experimental pavement was comparable with conventional asphalt pavement, even superior to the later in some aspects. All of above test results and analysis had only one main purpose that this paper validated the opinion that using BOF slag in asphalt concrete is feasible. So this paper suggested that treated and tested steel slag should be used in a more extensive range, especially in asphalt mixture paving projects in such an abundant steel slag resource region. PMID:16982138

  5. Aluminum Bronze Alloys to Improve the System Life of Basic Oxygen and Electric Arc Furnace Hoods, Roofs and Side Vents.

    Energy Technology Data Exchange (ETDEWEB)

    Lawrence C. Boyd Jr.; Dr. Vinod K. Sikka

    2006-12-29

    Energy Industries of Ohio was the lead organization for a consortium that examined the current situation involving the service life of electric arc and basic oxygen furnace hoods, roofs and side vents. Republic Engineered Products (REP), one of the project partners, installed a full-scale Al-Bronze “skirt” in their BOF at their Lorain OH facility, believed to be the first such installation of this alloy in this service. In 24 months of operation, the Al-Bronze skirt has processed a total of 4,563 heats, requiring only 2 shutdowns for maintenance, both related to physical damage to the skirt from operational mishaps. Yearly energy savings related to the REP facility are projected to be ~ 10 billion Btu's with significant additional environmental and productivity benefits. In recognition of the excellent results, this project was selected as the winner of the Ohio’s 2006 Governor’s Award for Excellence in Energy, the state’s award for outstanding achievements in energy efficiency.

  6. Enhanced phosphorus removal from wastewater by growing deep-sea bacterium combined with basic oxygen furnace slag.

    Science.gov (United States)

    Zhou, Weizhi; Huang, Zhaosong; Sun, Cuiping; Zhao, Haixia; Zhang, Yuzhong

    2016-08-01

    As one solid waste with potential for phosphorus removal, application of slags in water treatment merits attention. But it was inhibited greatly by alkaline solution (pH>9.5) and cemented clogging generated. To give one solution, phosphorus removal was investigated by combining deep-sea bacterium Alteromonas 522-1 and basic oxygen furnace slag (BOFS). Results showed that by the combination, not only higher phosphorous removal efficiency (>90%) but also neutral solution pH of 7.8-8.0 were achieved at wide ranges of initial solution pH value of 5.0-9.0, phosphorus concentration of 5-30mg/L, salinity of 0.5-3.5%, and temperature of 15-35°C. Moreover, sedimentary property was also improved with lower amount of sludge production and alleviated BOFS cementation with increased porosity and enlarged particle size. These results provided a promising strategy for the phosphorus recovery with slags in large-scale wastewater treatment. PMID:27179297

  7. Basic Oxygen Furnace steel slag aggregates for phosphorus treatment. Evaluation of its potential use as a substrate in constructed wetlands.

    Science.gov (United States)

    Blanco, Ivan; Molle, Pascal; Sáenz de Miera, Luis E; Ansola, Gemma

    2016-02-01

    Basic Oxygen Furnace (BOF) steel slag aggregates from NW Spain were tested in batch and column experiments to evaluate its potential use as a substrate in constructed wetlands (CWs). The objectives of this study were to identify the main P removal mechanisms of BOF steel slag and determine its P removal capacity. Also, the results were used to discuss the suitability of this material as a substrate to be used in CWs. Batch experiments with BOF slag aggregates and increasing initial phosphate concentrations showed phosphate removal efficiencies between 84 and 99% and phosphate removal capacities from 0.12 to 8.78 mg P/g slag. A continuous flow column experiment filled with BOF slag aggregates receiving an influent synthetic solution of 15 mg P/L during 213 days showed a removal efficiency greater than 99% and a phosphate removal capacity of 3.1 mg P/g slag. In both experiments the main P removal mechanism was found to be calcium phosphate precipitation which depends on Ca(2+) and OH(-) release from the BOF steel slag after dissolution of Ca(OH)2 in water. P saturation of slag was reached within the upper sections of the column which showed phosphate removal capacities between 1.7 and 2.5 mg P/g slag. Once Ca(OH)2 was completely dissolved in these column sections, removal efficiencies declined gradually from 99% until reaching stable outlet concentrations with P removal efficiencies around 7% which depended on influent Ca(2+) for limited continuous calcium phosphate precipitation. PMID:26722756

  8. AISI/DOE Advanced Process Control Program Vol. 1 of 6: Optical Sensors and Controls for Improved Basic Oxygen Furnace Operations

    Energy Technology Data Exchange (ETDEWEB)

    Sarah Allendorf; David Ottesen; Donald Hardesty

    2002-01-31

    The development of an optical sensor for basic oxygen furnace (BOF) off-gas composition and temperature in this Advanced Process Control project has been a laboratory spectroscopic method evolve into a pre-commercialization prototype sensor system. The sensor simultaneously detects an infrared tunable diode laser ITDL beam transmitted through the process off-gas directly above the furnace mouth, and the infrared greybody emission from the particulate-laden off-gas stream. Following developmental laboratory and field-testing, the sensor prototype was successfully tested in four long-term field trials at Bethlehem Steel's Sparrows Point plant in Baltimore, MD> The resulting optical data were analyzed and reveal correlations with four important process variables: (1) bath turndown temperature; (2) carbon monoxide post-combustion control; (2) bath carbon concentration; and (4) furnace slopping behavior. The optical sensor measurement of the off-gas temperature is modestly correlated with bath turndown temperature. A detailed regression analysis of over 200 heats suggests that a dynamic control level of +25 Degree F can be attained with a stand-alone laser-based optical sensor. The ability to track off-gas temperatures to control post-combustion lance practice is also demonstrated, and may be of great use in optimizing post-combustion efficiency in electric furnace steelmaking operations. In addition to the laser-based absorption spectroscopy data collected by this sensor, a concurrent signal generated by greybody emission from the particle-laden off-gas was collected and analyzed. A detailed regression analysis shows an excellent correlation of a single variable with final bath turndown carbon concentration. Extended field trials in 1998 and early 1999 show a response range from below 0.03% to a least 0.15% carbon concentration with a precision of +0.0007%. Finally, a strong correlation between prolonged drops in the off-gas emission signal and furnace slopping

  9. Enhanced humification by carbonated basic oxygen furnace steel slag--I. Characterization of humic-like acids produced from humic precursors.

    Science.gov (United States)

    Qi, Guangxia; Yue, Dongbei; Fukushima, Masami; Fukuchi, Shigeki; Nie, Yongfeng

    2012-01-01

    Carbonated basic oxygen furnace steel slag (hereinafter referred to as "steel slag") is generated during iron and steel manufacturing and is often classified as waste. The effect of steel slag on humification process was investigated. Catechol, glycine and glucose were used as model humic precursors from degraded biowastes. To verify that humification occurred in the system, humic-like acids (HLAs) were isolated and characterized structurally by elemental analysis, FTIR spectra, solid-state CP-MAS (13)C NMR spectra, and TMAH-Py-GC/MS. Characteristics of the steel slag-HLA were compared with those of HLAs formed in the presence of zeolite and birnessite, and with that of mature compost humic acid. The results showed that steel slag-HLA, like zeolite- and birnessite-HLA, is complex organic material containing prominent aromatic structures. Steel slag substantially accelerated the humification process, which would be highly significant for accelerating the stabilization of biowastes during composting (e.g. municipal solid waste, sewage sludge, and food waste). PMID:22130079

  10. Conceptual design and simulation analysis of thermal behaviors of TGR blast furnace and oxygen blast furnace

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Extensive use of carbon based fuel is the main inducement for global warming and more extreme weather.Reducing carbon dioxide emission and enhancing energy use is a common subject in steel industry.In the integrated steel plant,decreasing carbon dioxide emission must consider energy balance in the whole iron and steel works,and secondary energy must be actively utilized.As promising blast-furnaces,top gas recovery blast furnace(TGR-BF) and oxygen blast furnace have been investigated.In this paper,conceptual TGR blast furnace and oxygen blast furnace are proposed.Base on the idea of blast furnace gas de-CO2 circulating as reducing agent and the idea of pure oxygen blast decreasing the thermal reserve zone temperature,process modeling is conducted with ASPEN Plus.It is shown that the developed model reasonably describes the energy balance and mass balance feature of the furnace,and provides basic thermodynamic condition for furnaces.The effects of changes in different operation conditions are studied by sensitivity analysis and reference data from simulation.

  11. Competitive adsorption of copper(II), cadmium(II), lead(II) and zinc(II) onto basic oxygen furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Xue Yongjie [School of Resource and Environment Science, Wuhan University, Hubei, Wuhan (China); Wuhan Kaidi Electric Power Environmental Protection Co. Ltd., Hubei, Wuhan (China)], E-mail: xueyj@mail.whut.edu.cn; Hou Haobo; Zhu Shujing [School of Resource and Environment Science, Wuhan University, Hubei, Wuhan (China)

    2009-02-15

    Polluted and contaminated water can often contain more than one heavy metal species. It is possible that the behavior of a particular metal species in a solution system will be affected by the presence of other metals. In this study, we have investigated the adsorption of Cd(II), Cu(II), Pb(II), and Zn(II) onto basic oxygen furnace slag (BOF slag) in single- and multi-element solution systems as a function of pH and concentration, in a background solution of 0.01 M NaNO{sub 3}. In adsorption edge experiments, the pH was varied from 2.0 to 13.0 with total metal concentration 0.84 mM in the single element system and 0.21 mM each of Cd(II), Cu(II), Pb(II), and Zn(II) in the multi-element system. The value of pH{sub 50} (the pH at which 50% adsorption occurs) was found to follow the sequence Zn > Cu > Pb > Cd in single-element systems, but Pb > Cu > Zn > Cd in the multi-element system. Adsorption isotherms at pH 6.0 in the multi-element systems showed that there is competition among various metals for adsorption sites on BOF slag. The adsorption and potentiometric titrations data for various slag-metal systems were modeled using an extended constant-capacitance surface complexation model that assumed an ion-exchange process below pH 6.5 and the formation of inner-sphere surface complexes at higher pH. Inner-sphere complexation was more dominant for the Cu(II), Pb(II) and Zn(II) systems.

  12. Competitive adsorption of copper(II), cadmium(II), lead(II) and zinc(II) onto basic oxygen furnace slag

    International Nuclear Information System (INIS)

    Polluted and contaminated water can often contain more than one heavy metal species. It is possible that the behavior of a particular metal species in a solution system will be affected by the presence of other metals. In this study, we have investigated the adsorption of Cd(II), Cu(II), Pb(II), and Zn(II) onto basic oxygen furnace slag (BOF slag) in single- and multi-element solution systems as a function of pH and concentration, in a background solution of 0.01 M NaNO3. In adsorption edge experiments, the pH was varied from 2.0 to 13.0 with total metal concentration 0.84 mM in the single element system and 0.21 mM each of Cd(II), Cu(II), Pb(II), and Zn(II) in the multi-element system. The value of pH50 (the pH at which 50% adsorption occurs) was found to follow the sequence Zn > Cu > Pb > Cd in single-element systems, but Pb > Cu > Zn > Cd in the multi-element system. Adsorption isotherms at pH 6.0 in the multi-element systems showed that there is competition among various metals for adsorption sites on BOF slag. The adsorption and potentiometric titrations data for various slag-metal systems were modeled using an extended constant-capacitance surface complexation model that assumed an ion-exchange process below pH 6.5 and the formation of inner-sphere surface complexes at higher pH. Inner-sphere complexation was more dominant for the Cu(II), Pb(II) and Zn(II) systems

  13. Kinetic modeling on CO2 capture using basic oxygen furnace slag coupled with cold-rolling wastewater in a rotating packed bed

    International Nuclear Information System (INIS)

    Highlights: • CO2 is captured effectively and efficiently by carbonation of BOFS with CRW in RPB. •Direct and indirect carbonation are performed with a capacity of 277 g CO2/kg BOFS. • Material balance in the RPB was established with a recovery ratio from 90% to 110%. • The product of calcite formed and coated on BOFS was confirmed by SEM-EDX and XRD. • Kinetics model of carbonation of BOFS in CRW via RPB was developed by mass balance. -- Abstract: In this study, direct and indirect carbonation of basic oxygen furnace slag (BOFS) coupled with cold-rolling wastewater (CRW) was carried out via a rotating packed bed (RPB). The solid products were qualitatively characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) and quantitatively analyzed with thermogravimetric analysis (TGA). The leachate was analyzed with inductively coupled plasma-optical emission spectroscopy (ICP-OES). The results indicate that the maximum achievable carbonation conversion (MACC) of BOFS was 90.7%, corresponding to a capture capacity of 0.277 g CO2/g of BOFS, by direct carbonation with CRW under a rotation speed of 750 rpm at 30 °C for 20 min. In addition, CO2 mass balance among the gas, liquid, and solid phases within an RPB was well-developed, with an error less than 10%, to confirm the actual CO2 capture capacity of BOFS with precision and accuracy. Furthermore, a reaction kinetic model based on mass balance was established to determine the reaction rate constant for various liquid agents (CRW and pure water). It was concluded that co-utilization of alkaline wastes including BOFS and CRW via the RPB is a novel approach for both enhancing CO2 capture capacity and reducing the environmental impacts of alkaline wastes

  14. Development and field testing of an alternative latrine design utilizing basic oxygen furnace slag as a treatment media for pathogen removal

    Science.gov (United States)

    Stimson, J.; Suhogusoff, A. V.; Blowes, D. W.; Hirata, R. A.; Ptacek, C. J.; Robertson, W. D.; Emelko, M. B.

    2009-05-01

    In densely-populated communities in developing countries, appropriate setback distances for pit latrines often cannot be met. An alternative latrine was designed that incorporates two permeable reactive media to treat pathogens and nitrate from effluent. Basic oxygen furnace (BOF) slag in contact with wastewater effluent elevates pH to levels (> 11) that inactivate pathogens. Saturated woodchip creates reducing conditions that encourage the growth of denitrifying bacteria which remove NO3-. The field application was constructed in Santo Antônio, a peri-urban community located 25 km south of the city of São Paulo, Brazil. A 2-m diameter pit was excavated to a depth of 4 m into the sandy-clay unsaturated zone. A geotextile liner was emplaced to create saturated conditions in the 0.5-m thick woodchip barrier. Above the woodchip barrier, a 1-m thick layer of BOF slag mixed with pea gravel and sand was emplaced. A series of filter layers, grading upward from coarse sand to fine gravel, where placed above the BOF layer, and gravel was also infilled around the outer perimeter of the excavation, to ensure O2 diffusion into the design, the formation of biofilm, and degradation of organic material. A control latrine, constructed with similar hydraulic characteristics and nonreactive materials, was constructed at a locality 100 m away, in the same geological materials. Total coliform, thermotolerant coliform, and E. coli are removed by approximately 4-5 log concentration units in less than one meter of vertical transport through the BOF slag media. In the control latrine, comparable reductions in these pathogenic indicators are observed over three meters of vertical transport. Removal of sulphur-reducing Clostridia, Clostridium perfrigens and somatic coliphage are also achieved in the alternative design, but initial concentrations in effluent are low. Some measurable concentrations of pathogen indicators are measured in lysimeters below the BOF layer, but are associated

  15. Numerical Study of the Reduction Process in an Oxygen Blast Furnace

    Science.gov (United States)

    Zhang, Zongliang; Meng, Jiale; Guo, Lei; Guo, Zhancheng

    2016-02-01

    Based on computational fluid dynamics, chemical reaction kinetics, principles of transfer in metallurgy, and other principles, a multi-fluid model for a traditional blast furnace was established. The furnace conditions were simulated with this multi-fluid mathematical model, and the model was verified with the comparison of calculation and measurement. Then a multi-fluid model for an oxygen blast furnace in the gasifier-full oxygen blast furnace process was established based on this traditional blast furnace model. With the established multi-fluid model for an oxygen blast furnace, the basic characteristics of iron ore reduction process in the oxygen blast furnace were summarized, including the changing process of the iron ore reduction degree and the compositions of the burden, etc. The study found that compared to the traditional blast furnace, the magnetite reserve zone in the furnace shaft under oxygen blast furnace condition was significantly reduced, which is conducive to the efficient operation of blast furnace. In order to optimize the oxygen blast furnace design and operating parameters, the iron ore reduction process in the oxygen blast furnace was researched under different shaft tuyere positions, different recycling gas temperatures, and different allocation ratios of recycling gas between the hearth tuyere and the shaft tuyere. The results indicate that these three factors all have a substantial impact on the ore reduction process in the oxygen blast furnace. Moderate shaft tuyere position, high recycling gas temperature, and high recycling gas allocation ratio between hearth and shaft could significantly promote the reduction of iron ore, reduce the scope of the magnetite reserve zone, and improve the performance of oxygen blast furnace. Based on the above findings, the recommendations for improvement of the oxygen blast furnace design and operation were proposed.

  16. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME VI. BASIC OXYGEN PROCESS, MANUAL OF PRACTICE

    Science.gov (United States)

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  17. Measurements of oxygen pressure in a copper flash smelting furnace by an EMF method

    Science.gov (United States)

    Kemori, Nobumasa; Shibata, Yukio; Tomono, Mutsuo

    1986-01-01

    Oxygen pressures in a copper flash smelting furnace were measured by means of the following galvanic cell: Fe, FeO/ZrO2 + MgO/ barO in slag or matte. Measured oxygen pressures were normalized to 1523 K with respect to the reaction: 4 FeO(l) + O2(g) = 4 FeO1.5(l). Vertical and horizontal variations of normalized oxygen pressures in the reaction shaft and in the settler were studied. The equilibrium relation between normalized oxygen pressure and the ratio of ferric to ferrous oxide content in the furnace slag was confirmed, and the activity coefficient ratio of these oxides was determined.

  18. Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Oxygen-Based PC Boiler

    Energy Technology Data Exchange (ETDEWEB)

    Andrew Seltzer

    2005-01-01

    The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by natural circulation to the waterwalls and divisional wall panels. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) without over-fire air and (2) with 20% over-fire air. The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H{sub 2}O and CO{sub 2} concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O{sub 2}. Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from carbon steel to T91. The total heat transfer surface required in the oxygen-fired heat recovery area (HRA) is 25% less than the air-fired HRA due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are practically the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are very similar.

  19. Final report on the project entitled: Highly Preheated Combustion Air System with/without Oxygen Enrichment for Metal Processing Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Arvind Atreya

    2007-02-16

    This work develops and demonstrates a laboratory-scale high temperature natural gas furnace that can operate with/without oxygen enrichment to significantly improve energy efficiency and reduce emissions. The laboratory-scale is 5ft in diameter & 8ft tall. This furnace was constructed and tested. This report demonstrates the efficiency and pollutant prevention capabilities of this test furnace. The project also developed optical detection technology to control the furnace output.

  20. A laser-based sensor for measurement of off-gas composition and temperature in basic oxygen steelmaking

    International Nuclear Information System (INIS)

    We are developing an optical sensor for process control in basic oxygen steelmaking. The sensor measures gas temperature and relative CO/CO2 concentration ratios in the furnace off-gas by transmitting the laser probe beam directly above the furnace lip and below the exhaust hood during oxygen blowing. Dynamic off-gas information is being evaluated for optimizing variables such as lance height, oxygen flow, post-combustion control, and prediction of final melt-carbon content. The non-invasive nature of the optical sensor renders it robust and relatively maintenance-free. Additional potential applications of the method are process control for electric arc furnace and bottom-blown oxygen steelmaking processes. (author)

  1. Mathematical model of pyritic smelting process for copper-nickel mineral in oxygen top-blown furnace

    Institute of Scientific and Technical Information of China (English)

    王华; 何方; 胡建杭; 包桂蓉

    2003-01-01

    Mathematical model for mass transfer of chemical reactions on the surface of the smelting bath pit in oxygen top-blown smelting furnace was put forward. Additionally, one of two mathematical models for mass transfer of chemical reactions forming copper matte in smelting bath and the other for parameters of smelting process were developed. The verification tests were simultaneously carried out in a pilot scale furnace and the experimental results show that these mathematical models are convincing. Thus, these numerical models are reliable to simulate pyritic smelting process for copper-nickel mineral in oxygen top-blown furnace.

  2. Extracting Oxygen from Lunar Simulant Using a Transparent Furnace Pulsed Fluidized Bed

    Science.gov (United States)

    Oryshchyn, L.; Paz, A.; Lee, K.; Reddington, M.

    2010-01-01

    In the event that humans return to the moon, utilizing the local materials will be beneficial for extended stays. Rather than transporting resources, such as oxygen, from Earth, NASA is investigating methods of extracting it from lunar regolith. One promising process is hydrogen reduction. In the hydrogen reduction process, lunar regolith is heated to 1000 C in the presence of hydrogen. The iron oxide (Fe-O) bonds, found in lunar material, are broken and the hydrogen attracts the oxygen to produce water vapor [Allen et al., 1996]. FeO + H2 (right arrow) Fe +H2O. The water vapor is then captured, cleaned, and electrolyzed. The hydrogen is recycled back to the reduction process and the oxygen is stored until consumed by an end user (propulsion, life support, etc.). To obtain a good oxygen yield, the majority of lunar regolith must be exposed to the hydrogen gas and have a high rate of heat transfer from heat source to particle. This is achieved with good solids mixing via fluidization or mechanical agitation. In Generation II of the ROxygen program, the ROxygen Team at Johnson Space Center (JSC) investigated the feasibility of gas only pulsed fluidization as the only means to mix synthetic lunar regolith (simulant) at high temperatures. Fluidized beds have been used in industry to effectively process powders for decades. They consist of gas flowing upward through a bed of particles. The stirring action continuously moves the grains around to achieve uniform mixing of gas, solids, and heat [Geldart, 1986]. A transparent furnace unit was developed by Thoughventions Unlimited LLC (TvU) to aid in the qualitative observation of the fluidization behavior at high temperatures. Multipoint thermocouples and pressure sensors provided quantitative information regarding the quality of mixing. The water produced was measured using humidity sensors and captured using a NASA designed and built condenser. Once the simulant was processed, pneumatically transporting the 'hot' simulant

  3. Basicity for blast furnace-type slag containing B2O3 and high MgO

    Institute of Scientific and Technical Information of China (English)

    黄振奇; 蔡亚旻; 朱文非; 杨祖磐

    2003-01-01

    There is quite abundant resource of ludwigite ore in Liaoning Province of China. Content of MgO in the slag of pyrometallurgical separation of boron from iron is much higher than that in the ordinary slags. Through the equilibrium partition ratio of sulfur LS between the metal and the slag in an atmosphere of CO-N2, the acidic coefficients for B2O3 and the basic coefficients for MgO were estimated. The basic formulae were given for the blast furnace-type slag containing B2O3 and high MgO.

  4. Experience with natural gas/oxygen burners on a cupola furnace; Erfahrungen mit Erdgas/Sauerstoff-Brennern an einem Kupolofen

    Energy Technology Data Exchange (ETDEWEB)

    Schaefer, J. [Ruhrgas AG, Essen (Germany); Lemperle, M. [Kuettner GmbH und Co. KG, Essen (Germany); Wieting, T. [RWTH Aachen (Germany). Inst. fuer Eisenhuettenkunde; Wilczek, M [Frauenhofer Inst. UMSICHT (Germany); Struening, H. [Fritz Winter Eisengiesserei GmbH und Co. KG, Stadtallendorf (Germany); Frielingsdorf, O. [Air Products GmbH, Hattingen (Germany)

    2003-11-01

    The 'KUPOLOPT' joint research project has as its target the economic and ecological optimization of cupola furnaces in foundries. The use of natural gas/oxygen burners during foundry operation is being studied on Fritz Winter Eisengiesserei GmbH and Co. KG's cupola furnace with the objective of enhancing melting rate, reducing emissions and permitting re-utilization of foundry and other particulates. This work is also intended to improve the cupola-furnace process in economic terms, in order to enhance its competitiveness. This article presents the results of the first project phase, which served to investigate the natural gas/oxygen burner as an external supplier of energy. (orig.)

  5. Modeling of Dephosphorization using Bloated Droplet Theory in Basic Oxygen Steelmaking

    Science.gov (United States)

    Ankit; Kundu, T. K.

    2015-02-01

    A considerable fraction of refining of hot metal in basic oxygen steelmaking is carried out in emulsion layer by interaction between the metal droplets and slag. The top oxygen blowing ejects metal droplets into the slag which then undergo refining reactions and return to the metal bath. During this period, the carbon in metal droplets reacts with available oxygen to form carbon monoxide. Above a certain threshold decarburization rate, the evolved carbon monoxide inside the droplet causes the droplet to bloat which increases its surface area. The bloating affects the residence time and the rate of certain interfacial reactions. Here, efforts have been made to study dephosphorization in metal droplet in emulsion by coupling dephosphorization kinetics with the 'bloated droplet theory'. As observed in industrial furnaces, the calculated phosphorous concentration in droplet was found to be lower than that of metal bath. Dephosphorization model developed using mixed transport control model was found to fit industrial data. The results obtained were in satisfactory agreement with the available data and a step ahead in improving the understanding of dephosphorization in steelmaking.

  6. Comparison of 2D and 3D Computational Multiphase Fluid Flow Models of Oxygen Lancing of Pyrometallurgical Furnace Tap-Holes

    Science.gov (United States)

    Erwee, M. W.; Reynolds, Q. G.; Zietsman, J. H.

    2016-06-01

    Furnace tap-holes vary in design depending on the type of furnace and process involved, but they share one common trait: The tap-hole must be opened and closed periodically. In general, tap-holes are plugged with refractory clay after tapping, thereby stopping the flow of molten material. Once a furnace is ready to be tapped, drilling and/or lancing with oxygen are typically used to remove tap-hole clay from the tap-hole. Lancing with oxygen is an energy-intensive, mostly manual process, which affects the performance and longevity of the tap-hole refractory material as well as the processes inside the furnace. Computational modeling offers an opportunity to gain insight into the possible effects of oxygen lancing on various aspects of furnace operation.

  7. Influence of B2O3 and Basicity on Viscosity and Structure of Medium Titanium Bearing Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Lingtao Bian

    2016-01-01

    Full Text Available The effects of B2O3 and basicity (CaO/SiO2 on the viscous behavior and structure of medium titanium bearing blast furnace slag (MTBBFS were investigated. High temperature viscosimeter was applied to measure the viscosities of CaO-SiO2-MgO-TiO2-Al2O3-B2O3 slag system and X-ray diffraction (XRD, NBO/T ratio, and structure parameter Q were employed to analyze its network structure. The results showed that the viscosity decreased and break point temperature increased with increasing basicity to 1.20. However B2O3 addition gave rise to a decrease in slag viscosity and break point temperature inspite of basicity. The more B2O3 content leads to the more pronounced variation, especially for the slag with larger basicity. The conventional NBO/T formula was revised to predict the structure variation of relatively complicated medium Ti bearing slag based on the work of Yanhong Gao and other researchers. The increase of B2O3 content in slag made parameter Q turn from Q2 to Q1, suggesting that network structure became simpler. It was also noticed that the addition of B2O3 could suppress the formation of perovskite.

  8. 氧气高炉多流体数值模拟与分析%Multi-fluid numerical simulation and analysis of blast furnace in oxygen blast furnace process

    Institute of Scientific and Technical Information of China (English)

    张宗良; 孟嘉乐; 郭占成

    2015-01-01

    为研究不同氧气高炉操作流程及操作参数对高炉内部过程产生的影响,预测氧气高炉流程各参数的变化规律,基于多流体理论、冶金传输原理、冶金反应动力学与热力学理论以及计算流体力学建立了普通高炉多流体模型,并在此基础上修改边界条件及内部相关参数,建立氧气高炉多流体数学模型。通过建立的模型分别对普通高炉和气化炉氧气高炉(GF-FOBF)流程中的氧气高炉进行了模拟计算,得到两种工艺流程下高炉内温度场、浓度场和速度场等典型参数的分布情况。通过对计算结果的对比,分析了氧气高炉操作条件下炉内状态的主要特征和相对于普通高炉发生的变化,发现氧气高炉内部速度场、温度场均发生变化,特别是气相组分的均匀分布问题明显。本模型可为氧气高炉流程试验及流程开发提供参考。%To study the effects of different oxygen blast furnace operating procedures and their operating parameters on blast furnace process,and to predict the variation of each parameter of oxygen blast furnace process,a multi-fluid blast furnace model is built based on multi-fluid theory,metallurgical transport theory,metallurgical thermodynamics and kinetics,and computational fluid dynamics.By modifying its boundary conditions and internal parameters,the establishment of multi-fluid model of oxygen blast furnace is achieved.Numerical simulation of the normal blast furnace and gasification furnace-oxygen blast furnace (GF-FOBF)is carried out with this model and the fields of typical parameters,such as temperature field,are obtained.By comparing the calculation results,the main features of the furnace under oxygen blast furnace operating conditions and changes relative to the traditional blast furnace are analyzed.It can be found that the oxygen blast furnace internal velocity field and temperature field change,especially the distribution of gas

  9. Flame particle seeding with oxygen enrichment for NO sub x reduction and increased efficiency. [In glass melting furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Joshi, M.L.; Tester, M.E.; Neff, G.C. (Combustion Tec Inc., Orlando, FL (US)); Panahi, S.K. (Southern California Gas Co., Los Angeles, CA (United States))

    1991-06-01

    An improved method of gas firing glass melting furnaces, involving flame particle seeding for reducing NO{sub x} emissions, is outlined. The soot particles for flame seeding are produced in an oxygen/natural gas 'cracker' by using 25% of furnace natural gas consumption which is then reblended with the remaining 75% natural gas. It has been shown previously that combustion of soot-rich gas produces a flame with increased luminosity, increased heat transfer to the glass and consequently reduced flame temperature and NO{sub x} emissions by 35%. Past experiments on a pilot-scale unit were successful in producing a soot-rich gas mixture with the design soot concentration of 0.0025 lb carbon/ft{sup 3} of natural gas as fuel. Current activities include development of optimum operating conditions which will result in the reliable transport of soot from a natural gas (cracker) to parallel arrays of burners in glass melters. The future activities include a field test involving the cracker at one large container glass melting furnace to verify the thermal NO{sub x} reductions. (author).

  10. Effects of Basicity and MgO in Slag on the Behaviors of Smelting Vanadium Titanomagnetite in the Direct Reduction-Electric Furnace Process

    Directory of Open Access Journals (Sweden)

    Tao Jiang

    2016-05-01

    Full Text Available The effects of basicity and MgO content on reduction behavior and separation of iron and slag during smelting vanadium titanomagnetite by electric furnace were investigated. The reduction behaviors affect the separation of iron and slag in the direct reduction-electric furnace process. The recovery rates of Fe, V, and Ti grades in iron were analyzed to determine the effects of basicity and MgO content on the reduction of iron oxides, vanadium oxides, and titanium oxides. The chemical compositions of vanadium-bearing iron and main phases of titanium slag were detected by XRF and XRD, respectively. The results show that the higher level of basicity is beneficial to the reduction ofiron oxides and vanadium oxides, and titanium content dropped in molten iron with the increasing basicity. As the content of MgO increased, the recovery rate of Fe increased slightly but the recovery rate of V increased considerably. The grades of Ti in molten iron were at a low level without significant change when MgO content was below 11%, but increased as MgO content increased to 12.75%. The optimum conditions for smelting vanadium titanomagnetite were about 11.38% content of MgO and quaternary basicity was about 1.10. The product, vanadium-bearing iron, can be applied in the converter steelmaking process, and titanium slag containing 50.34% TiO2 can be used by the acid leaching method.

  11. Smelting reactions in a copper flash furnace shaft with an oxygen concentrate burner. Junsanso seiko burner wo mochiita jiyoro shaft nai hanno ni tsuite

    Energy Technology Data Exchange (ETDEWEB)

    Kemori, N.; Akada, A.; Kondo, Y. (Sumitomo Metal Mining Co., Tokyo (Japan))

    1991-11-25

    In order to develop oxygen flash smelting technologies for copper concentrates, the combustibility of concentrates was studied in industrial oxygen stream in terms of oxygen pressure, temperature, sulfur elimination, particle size and so on using a pilot scale Outokumpu flash smelting furnace of 1 t/h in copper concentrate smelting rate. Such smelting performances of oxygen flash smelting as dust generation and oxygen efficiency were compared with those of oxygen-enriched air (including nearly 35% O{sub 2}) flash smelting conducted in this study. As a result, copper concentrates offered the oxidation behavior based on a two-particle model even in oxygen flash smelting. No combustibility of concentrates was obstructed by adding non-self-combustibles in oxygen flash smelting, resulting in both better dust generation and oxygen efficiency. The great merit of the oxygen flash smelting was remarkably high oxygen efficiency, however, the dust generation was not always reduced in oxygen flash smelting. 13 refs., 7 figs., 2 tabs.

  12. Effect of oxygen concentration in furnace on carbonization of bamboo%炉内氧气含量对竹材炭化的影响

    Institute of Scientific and Technical Information of China (English)

    潘一凡; 吴志威; 王远亮

    2011-01-01

    竹材炭化过程中,炭化温度和炭化时间是两个重要的工艺参数,但还必须考虑炉内的氧气含量.通过调节进入炉内的氮气和空气流量,并采用氧传感器实时测定并控制炉内氧分压,研究了炉内氧含量对竹材炭化的影响.结果表明:炉内氧分压增加,得炭率下降.因此传统土窑炭化时应严格控制进入炉内的氧气含量,形成缺氧的高温热解环境,防止竹炭自燃,使竹材在平衡氧分压(中性)或还原性高温气氛中炭化.%Carbonization temperature and carbonization time are two important parameters during the carbonization of bamboo, but the concentration of oxygen in the furnace must also be considered. Effects of oxygen concentration in furnace on carbonization of bamboo were examined by controlling and detecting the oxygen partial pressure with an oxygen sensor and regulating the flow of nitrogen and air. The results showed that charcoal yield decreased with the increase of oxygen partial pressure in furnace. Therefore, the concentration of oxygen should be strictly controlled, to form high temperature pyrolysis in hypoxic environment in the traditional process of carbonization. To prevent spontaneous combustion of charcoal, the atmosphere in which the process of carbonization of bamboo should be either neutral and in accordance to the equilibrium diagram of oxygen partial pressure or a high temperature reductive atmosphere.

  13. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME III. BLAST FURNACE IRONMAKING, MANUAL OF PRACTICE

    Science.gov (United States)

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  14. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME V. ELECTRIC ARC FURNACE, MANUAL OF PRACTICE

    Science.gov (United States)

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  15. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME IV. OPEN HEARTH FURNACE, MANUAL OF PRACTICE

    Science.gov (United States)

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  16. Development of High-Temperature and Low-Oxygen Atmosphere Controlled Furnace and Its Application to Metal Jointing Technology

    Science.gov (United States)

    Kanda, Kiichi; Hashimoto, Hiromu

    Metal joining by brazing or diffusion bonding is typically performed at temperatures around 1573K. At such temperatures, atmosphere or vacuum furnaces are required to avoid metal oxidation while heating. The drawbacks of atmosphere furnaces are their use of explosive gases such as hydrogen and the inability of using metal conveyor belts above 1423K. In this study, a non-oxidizing continuous furnace that uses only inert gas atmospheres was developed to work in conjunction with a carbon/carbon composite conveyor belt that can be used up to 2873K, and was used in metal joining processes. The development of the furnace, its working principle and features, and its application in brazing and diffusion bonding of stainless steel are reported with supporting experimental data.

  17. Danarc technology for electric arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Samuelsson, P.; Gensini, G.; Mavridis [Danieli Centro Met, Buttrio (Italy)

    1995-06-01

    Danarc electric arc furnace technology combines high-impedance technology with bottom tuyeres for oxygen and carbon injection. Together with lance injection and wall burners for both conventional operation and post-combustion, the concept provides full flexibility in the choice of energy sources. The basic philosophy of the concept is to have efficient systems for the supply of both electrical and alternative energy. Operational results from a Danarc furnace at Ferriere Nord show that it is possible to inject high specific amounts of oxygen and carbon as a substitute for electrical energy. The electrical power supply with a fixed or saturable reactor is beneficial because of the high voltage and low current operation. High-impedance operation results in low electrode consumption, reduced electrical losses and a reduction of the supply network disturbance, ie, flicker.

  18. Effect of temperature, basicity, firing cycle and oxygen potential on mineral phases in iron ore briquettes

    International Nuclear Information System (INIS)

    In the present work, the effect of the firing conditions such as temperature, basicity, firing cycle and oxygen potential, on the formation of mineral phases in magnetic iron ore briquettes was studied. It was found that a high oxygen potential (Air) favors the oxidation reaction of magnetite to hematite and as a consequence calcium ferrite formation. The calcium ferrite increased with the increase of the basicity and decreased with the increase of the temperature. At a medium partial pressure of oxygen (pO2=5x10''-3 atm), the agglomerate was composed in the majority of magnetite with small amounts of reoxidized hematite and negligible amounts of calcium ferrite. It could be noticed that magnetite increased and hematite decreased with increase of basicity. The mineral phase present in the briquettes fired at the gas mixture composed by 1% CO, 24% CO2 and 75% N2 and then cooled in air, include magnetite and highly oxidized phases such as hematite and calcium ferrite. (Author) 16 refs

  19. Phase Equilibrium Studies of CaO-SiO2-MgO-Al2O3 System with Binary Basicity of 1.5 Related to Blast Furnace Slag

    Science.gov (United States)

    Kou, Mingyin; Wu, Shengli; Ma, Xiaodong; Wang, Laixin; Chen, Mao; Cai, Qingwu; Zhao, Baojun

    2016-04-01

    Slags play an important role in blast furnace operation, and their compositions are based on the CaO-SiO2-MgO-Al2O3 quaternary system in many steel companies. The binary basicity (CaO/SiO2 weight ratio) of blast furnace slags, especially primary slag and bosh slag, can be as high as 1.5 or higher. Phase equilibria and liquidus temperatures in the CaO-SiO2-MgO-Al2O3 system with binary basicity of 1.50 are experimentally determined for temperatures in the range 1723 K to 1823 K (1450 °C to 1550 °C). High temperature equilibration, quenching, and electron probe X-ray microanalysis techniques have been used in the present study. The isotherms are obtained in the primary phase fields of Ca2SiO4, melilite, spinel, periclase, and merwinite related to blast furnace slags. Effects of Al2O3, MgO, and binary basicity on liquidus temperatures have been discussed. In addition, extensive solid solutions have been measured for different primary phases and will be used for development and optimization of the thermodynamic database.

  20. Transport phenomena in the flash smelting furnace

    Energy Technology Data Exchange (ETDEWEB)

    Ahokainen, T.; Teppo, O.; Yang, Y.; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1994-12-31

    Fluid flow and some basic heat transfer phenomena taking place in an industrial scale Outokumpu type flash smelting furnace were simulated with Phoenics. For now, only the standard features of the software(k-{epsilon} model of turbulence, six flux radiation model) has been used. Both Lagrangian and Eulerian treatment were used in two phase flow calculation to describe the particle phase. All the two-phase simulations presented in this article are isothermal, where the particles exchange only momentum with the gas phase. As a first attempt, combustion of gaseous sulphur with oxygen was used to represent the heat release from the copper concentrate oxidation reactions. (author)

  1. Effect of Calcium Treatment on Non-Metallic Inclusions in Ultra-Low Oxygen Steel Refined by High Basicity High Al2O3 Sla

    Institute of Scientific and Technical Information of China (English)

    YANG Jun; WANG Xin-hua; JIANG Min; WANG Wan-jun

    2011-01-01

    The influence of calcium treatment on non-metallic inclusions had been studied when control technology of refining top slag in ladle furnace was used in ultra-low oxygen steelmaking. A sufficient amount aluminium was added to experimental heats for final

  2. Blast furnace operation analysis by thermic exergy

    International Nuclear Information System (INIS)

    In order to know the blast furnace thermic state, the thermic exergy can be used, which considers the temperatures level of the process. The magnitude analysis of thermic exergy for blast furnace operation using pulverized coal, natural gas and oxygen injection by tuyeres, shows that natural gas injection is less effective than pulverized coal and enriched blast with oxygen simultaneous injection. (Author) 6 refs

  3. Kinetics of isotopic oxygen exchange between water and vanadium(V) in basic media

    International Nuclear Information System (INIS)

    The exchange between 18O-labeled solvent water and vanadium(V) in basic media ([OH-] greater than or equal to 0.1 M) has a half-time of approximately 20 s at 00C and is measurable by conventional sampling methods. Under selected conditions it has been shown that there are 4.0 +- 0.1 equivalent oxygens associated with aqueous vanadium(V) with half-times of exchange as great as 30 s at 00C. This supports the orthovanadate (VO3-4) structure as the predominant species in water at high pH. The rate of exchange follows the equation R = k[VO3-4] and is essentially independent of [OH-] and of the nature of other ions in the medium. The rate is an inverse function of ionic strength and has activation parameters of ΔH = 22.0 +- 0.8 kcal/mole and ΔS = 14.4 +- 1 cal deg-1 mole-1 (μ = 1.4). The reaction mechanism for water exchange is discussed

  4. Laboratory Study on Prevention of CaO-Containing ASTM "D-Type" Inclusions in Al-Deoxidized Low-Oxygen Steel Melts During Basic Slag Refining

    Science.gov (United States)

    Jiang, Min; Wang, Xin-Hua; Yang, Die; Lei, Shao-Long; Wang, Kun-Peng

    2015-12-01

    Present work was attempted to explore the possibility of preventing CaO-containing inclusions in Al-deoxidized low-oxygen special steel during basic slag refining, which were known as ASTM D-type inclusions. Based on the analysis on formation thermodynamics of CaO-containing inclusions, a series of laboratory experiments were designed and carried out in a vacuum induction furnace. During the experiments, slag/steel reaction equilibrium was intentionally suppressed with the aim to decrease the CaO contents in inclusions, which is different from ordinary concept that slag/steel reaction should be promoted for better control of inclusions. The obtained results showed that high cleanliness of steel was obtained in all the steel melts, with total oxygen contents varied between 0.0003 and 0.0010 pct. Simultaneously, formation of CaO-containing inclusions was successfully prohibited, and all the formed oxide inclusions were MgO-Al2O3 or/and Al2O3 in very small sizes of about 1 to 3 μm. And 90 pct to nearly 98 pct of them were wrapped by relative thicker MnS outer surface layers to produce dual-phased "(MgO-Al2O3) + MnS" or "Al2O3 + MnS" complex inclusions. Because of much better ductility of MnS, certain deformability of these complex inclusions can be expected which is helpful to improve fatigue resistance property of steel. Only very limited number of singular MnS inclusions were with sizes larger than 13 μm, which were formed during solidification because of. In the end, formation of oxide inclusions in steel was qualitatively evaluated and discussed.

  5. Hyperbaric oxygen and basic fibroblast growth factor promote growth of irradiated bone

    International Nuclear Information System (INIS)

    Purpose: The goal of the current experiment is to test for protective effect of hyperbaric oxygen (HBO) and basic fibroblast growth factor (bFGF) on bone growth. Methods and Materials: Control C3H mice received hind leg irradiation at 0, 10, 20, or 30 Gy. HBO-treated groups received radiation 1, 5, or 9 weeks before beginning HBO. The remaining groups began bFGF ± HBO 1 or 5 weeks after 30 Gy. HBO treatments were given 5 days per week for 4 weeks at 2 ATA for 3 h/day. bFGF was given intravenously at 6 μg twice a week for 4 weeks. Results: HBO improved bone growth after radiation in the 10 and 20 Gy groups. At 18 weeks control tibia length discrepancy is 0.0, 4.2, 8.2, and 10.7% after 0, 10, 20, and 30 Gy, respectively. HBO beginning in week 1, 5, or 9 following 10 Gy decreased these discrepancies to 2.0% (p < 0.05), 1.8% (p < 0.05), and 2.4% (p < 0.05), respectively. After 20 Gy, HBO decreased these discrepancies to 7.0% (p = ns), 4.9% (p < 0.05), and 3.6% (p < 0.05), respectively. At 30 Gy, HBO alone had no effect on bone shortening. bFGF improved tibia length discrepancy with or without HBO. At 18 weeks length discrepancies were 6.5% (p < 0.05) and 7.3 (p < 0.05), and after bFGF alone were 6.8% (p < 0.05) and 7.3% (p < 0.05) for treatment beginning in week 1 or 5, respectively. Tibial growth at 18 and 33 weeks following radiation were similar. Conclusion: Radiation effects on bone growth can be significant reduced by HBO after 10 or 20 Gy, but not after 30 Gy. At 30 Gy bFGF still significantly reduced the degree of bone shortening, but HBO provided no added benefit to bFGF therapy

  6. Optimization of a Steel Plant with Multiple Blast Furnaces Under Biomass Injection

    Science.gov (United States)

    Wiklund, Carl-Mikael; Pettersson, Frank; Saxén, Henrik

    2013-04-01

    The allocation of resources between several blast furnaces in an integrated steelmaking plant is studied with the aim of finding the lowest specific operation cost for steel production. In order to reduce the use of fossil fuels, biomass was considered as an auxiliary reductant in the furnace after partial pyrolysis in an external unit, as a complement to heavy fuel oil. The optimization considers raw material, energy, and emission costs and a possible credit for sold power and heat. To decrease computational requirements and to guarantee that the global optimum is found, a piecewise linearized model of the blast furnace was used in combination with linear models of the sinter-, coke-, and power plants, hot stoves, and basic oxygen furnace. The optimization was carried out under different constraints on the availability of some raw materials as well as for different efficiencies of the hot stoves of the blast furnaces. The results indicate that a non-uniform distribution of the production between the furnaces can be advantageous, and some surprising findings concerning the optimal resource allocation under constrained operation are reported.

  7. New developments in electric arc furnace technologies

    Energy Technology Data Exchange (ETDEWEB)

    Samuelsson, P. [Danieli Centrome, France (France)

    1997-04-01

    Technologies are described for the flexible operation of electric arc furnaces combining various energy sources and for the improvement of the electrical behaviour of the furnace. The main part of the article deals with the post-combustion process, as a means of reducing the energy consumption and increasing the furnace productivity. The energy yield from post-combustion is evaluated and compared to operational results. Oxidizing reactions as energy source are discussed. The energy yield for post-combustion is evaluated with data from four furnaces in operation. The energy yield from post-combustion ranges from 4 to 2 kWh per Nm{sup 3} of oxygen representing a range of 4 to 18 Nm{sup 3} oxygen injected for post-combustion. (author) 2 refs.

  8. Research report for fiscal 1998. Basic research for promoting joint implementation, etc. (modification of heating furnaces of three refineries at Kuiibyshev, Syzran, and Novokuibyshev); 1998 nendo chosa hokokusho. Kuiibyshev, Syzran, Novokuibyshev 3 seiyusho kanetsuro kaizo

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    A study is conducted about the CO2 reduction effect to be achieved by modernizing the 130 tube-type heating furnaces of the above-named three refineries in Russia. Chosen especially for the study are 39 heating furnaces which are the essential refinery facilities that require urgent energy related measures. Based on the outcome of the study, modification plans are formulated and rough designs are drawn, which involve the replacement of antiquated furnaces by high-performance new-design furnaces, installation of waste heat recovery facilities such as preheating convection sections and air preheaters, reinforcement of furnace wall insulation materials, installation of optimal control systems for furnace operation, modification of fuel supply systems for higher efficiency, installation of decoking systems, etc. After the modification, the heating furnace thermal efficiency will be secure at 90% at the lowest. After the application of this energy efficiency enhancement project, CO2 emission will be reduced by approximately 480,000 tons/year for the 39 chosen furnaces or by approximately 1,200,000 tons/year for all the 130 heating furnaces. (NEDO)

  9. Design of a 100 MW blast furnace gas power station under consideration of fuel specific and application specific basic conditions; Auslegung eines 100 MW - Hochofengaskraftwerkes unter Beruecksichtigung der brennstoff- und anwendungsspezifischen Rahmenbedingungen

    Energy Technology Data Exchange (ETDEWEB)

    Bies, Dietmar; Mueller, Robert [Evonik New Energies GmbH (Germany)

    2008-07-01

    Blast furnace gas develops with the pig iron production. Due to the increasing energy prices and due to the discussions on the climate the energetic utilization of blast furnace gas as a non-standard fuel increasingly gains in importance. The ROGESA Roheisengesellschaft Saar mbH (Dillingen, Federal Republic of Germany) initiated a project for the construction of a blast furnace gas power station and a project company. With its most modern equipment technology, the blast furnace gas power station contributes to the efficient power supply of the steel-plant site Dillingen. The contribution under consideration describes the realized plant concept and considerations which led to this plant concept.

  10. 铅反射炉含铟烟尘氧压酸浸的研究%Study on Oxygen Pressure Acid Leaching for Lead Reverberatory Furnace Indium Bearing Dust

    Institute of Scientific and Technical Information of China (English)

    李栋

    2012-01-01

    采用氧压酸浸技术对铅冶炼富铟烟尘进行浸出试验研究,详细考察了硫酸用量、氧分压、温度、液固比、时间、粒度等因素对铟浸出效果的影响,确定了氧压酸浸的最佳条件.结果表明,在下述最佳条件下:初始硫酸浓度180 g/L、氧分压0.8 MPa、温度150℃、液固比5∶1、时间120 min、反应物粒度0.15~0.12 mm,铟和锌的浸出率分别达到96.74%和99.19%,渣含铟小于0.02%.%Indium bearing dust from lead reverberatory furnace was leached with oxygen pressure acid leaching process. The effects of H2SO4 initial concentration, oxygen partial pressure, leaching temperature, ratio of liquid to solid (L/S), leaching time, and particle size of dust on the leaching were investigated, and the optimum conditions for oxidic-acidic pressure leaching were obtained. The results show that the leaching rate of indium and zinc reaches 96. 74% and 99, 19% respectively, and the content of indium in slag is reduced to less than 0. 02% under the optimum conditions including H2SO4 initial concentration of 180 g/L, oxygen partial pressure of 0. 8 MPa, leaching temperature of 150 ℃ , L/S of 5 : 1, leaching time of 120 min, and particle size of dust of 0- 15~0. 12 mm.

  11. Electromelt furnace evaluation

    International Nuclear Information System (INIS)

    An electromelt furnace was designed, built, and operated at the Idaho National Engineering Laboratory to demonstrate the suitability of this equipment for large-scale processing of radioactive wastes in iron-enriched basalt. Several typical waste compositions were melted and cast. The furnace was disassembled and the components evaluated. Calcines and fluorides attacked the furnace lining, unoxidized metals accumulated under the slag, and electrode attrition was high

  12. Flow and heat transfer simulation in a flash smelting furnace

    Science.gov (United States)

    Ahokainen, T.; Jokilaakso, A.; Teppo, O.; Yang, Y.

    Fluid flow and heat transfer phenomena taking place in an industrial Outokumpu type flash smelting furnace were simulated with CFD software CFD2000 1.0 and PHOENICS 1.6.6. The computational domains and grids are basically the same as described in earlier reports. However, some changes and simplifications are made to the grids, especially in the reaction shaft model. All the two-phase simulations presented in the report are cold and isothermal, where the particles exchange only momentum with the gas phase. As a first attempt, combustion of gaseous sulphur with oxygen was used to represent the heat release from the copper concentrate oxidation reactions. The results presented in the report are preliminary reflecting the different stages of the model development.

  13. Configuration of the Hemoglobin Oxygen Dissociation Curve Demystified: A Basic Mathematical Proof for Medical and Biological Sciences Undergraduates

    Science.gov (United States)

    Leow, Melvin Khee-Shing

    2007-01-01

    The oxygen dissociation curve (ODC) of hemoglobin (Hb) has been widely studied and mathematically described for nearly a century. Numerous mathematical models have been designed to predict with ever-increasing accuracy the behavior of oxygen transport by Hb in differing conditions of pH, carbon dioxide, temperature, Hb levels, and…

  14. Glass Furnace Combustion and Melting Research Facility.

    Energy Technology Data Exchange (ETDEWEB)

    Connors, John J. (PPG Industries, Inc., Pittsburgh, PA); McConnell, John F. (JFM Consulting, Inc., Pittsburgh, PA); Henry, Vincent I. (Henry Technology Solutions, LLC, Ann Arbor, MI); MacDonald, Blake A.; Gallagher, Robert J.; Field, William B. (Lilja Corp., Livermore, CA); Walsh, Peter M.; Simmons, Michael C. (Lilja Corp., Livermore, CA); Adams, Michael E. (Lilja Corp., Rochester, NY); Leadbetter, James M. (A.C. Leadbetter and Son, Inc., Toledo, OH); Tomasewski, Jack W. (A.C. Leadbetter and Son, Inc., Toledo, OH); Operacz, Walter J. (A.C. Leadbetter and Son, Inc., Toledo, OH); Houf, William G.; Davis, James W. (A.C. Leadbetter and Son, Inc., Toledo, OH); Marvin, Bart G. (A.C. Leadbetter and Son, Inc., Toledo, OH); Gunner, Bruce E. (A.C. Leadbetter and Son, Inc., Toledo, OH); Farrell, Rick G. (A.C. Leadbetter and Son, Inc., Toledo, OH); Bivins, David P. (PPG Industries, Inc., Pittsburgh, PA); Curtis, Warren (PPG Industries, Inc., Pittsburgh, PA); Harris, James E. (PPG Industries, Inc., Pittsburgh, PA)

    2004-08-01

    The need for a Combustion and Melting Research Facility focused on the solution of glass manufacturing problems common to all segments of the glass industry was given high priority in the earliest version of the Glass Industry Technology Roadmap (Eisenhauer et al., 1997). Visteon Glass Systems and, later, PPG Industries proposed to meet this requirement, in partnership with the DOE/OIT Glass Program and Sandia National Laboratories, by designing and building a research furnace equipped with state-of-the-art diagnostics in the DOE Combustion Research Facility located at the Sandia site in Livermore, CA. Input on the configuration and objectives of the facility was sought from the entire industry by a variety of routes: (1) through a survey distributed to industry leaders by GMIC, (2) by conducting an open workshop following the OIT Glass Industry Project Review in September 1999, (3) from discussions with numerous glass engineers, scientists, and executives, and (4) during visits to glass manufacturing plants and research centers. The recommendations from industry were that the melting tank be made large enough to reproduce the essential processes and features of industrial furnaces yet flexible enough to be operated in as many as possible of the configurations found in industry as well as in ways never before attempted in practice. Realization of these objectives, while still providing access to the glass bath and combustion space for optical diagnostics and measurements using conventional probes, was the principal challenge in the development of the tank furnace design. The present report describes a facility having the requirements identified as important by members of the glass industry and equipped to do the work that the industry recommended should be the focus of research. The intent is that the laboratory would be available to U.S. glass manufacturers for collaboration with Sandia scientists and engineers on both precompetitive basic research and the

  15. Cast functional accessories for heat treatment furnaces

    Directory of Open Access Journals (Sweden)

    A. Drotlew

    2010-10-01

    Full Text Available The study gives examples of the cast functional accessories operating in furnaces for the heat treatment of metals and alloys. The describeddesign solutions of castings and their respective assemblies are used for charge preparation and handling. They were put in systematicorder depending on furnace design and the technological purpose of heat treatment. Basic grades of austenitic cast steel, used for castings of this type, were enumerated, and examples of general guidelines formulated for their use were stated. The functional accessories described in this study were designed and made by the Foundry Research Laboratory of West Pomeranian University of Technology.

  16. Continuous ring furnaces

    Energy Technology Data Exchange (ETDEWEB)

    De Stefani, G.; Genevois, J.L.; Paolo, P.

    1981-01-06

    A smoke conducting apparatus for use particularly with continuous ring furnaces (e.g., Hoffman furnaces) wherein each furnace chamber is connected to the smoke channel, the latter being a metal pipe inclined slightly from horizontal and provided with one or more traps along the length of its bottom surface, each trap containing a removable receptacle, and heating means being disposed along the bottom of the channel to fluidize tarry deposits of combustion products so that such deposits will flow by gravity into the removable receptacle.

  17. Calculations in furnace technology

    CERN Document Server

    Davies, Clive; Hopkins, DW; Owen, WS

    2013-01-01

    Calculations in Furnace Technology presents the theoretical and practical aspects of furnace technology. This book provides information pertinent to the development, application, and efficiency of furnace technology. Organized into eight chapters, this book begins with an overview of the exothermic reactions that occur when carbon, hydrogen, and sulfur are burned to release the energy available in the fuel. This text then evaluates the efficiencies to measure the quantity of fuel used, of flue gases leaving the plant, of air entering, and the heat lost to the surroundings. Other chapters consi

  18. Induction Furnace - A Review

    Directory of Open Access Journals (Sweden)

    Vivek R. Gandhewar

    2011-09-01

    Full Text Available A new generation of industrial induction melting furnaces has been developed during the last 25 years. Present practices followed in Induction Furnaces are discussed in this paper. Through a literature review account of various practices presently being followed in steel industries using Induction Furnaces has been carried out with a view to gather principal of working. Apart from this a pilot studyhas also been carried out in few industries in India. We provide some recommendations for the productivity improvement .Due to non availability of the proper instrumentations the effect of the ill practices can not be precisely judged. If this is properly measured, the percentage of productivity improvement in steel melting Induction Furnace can be calculated.The review is carried out from the literature in the various journals and manuals.

  19. Space station furnace facility

    Science.gov (United States)

    Cobb, Sharon D.; Lehoczky, Sandor L.

    1996-07-01

    The Space Shuttle Furnace Facility (SSFF) is the modular, multi-user scientific instrumentation for conducting materials research in the reduced gravity environment of the International Space Station. The facility is divided into the Core System and two Instrument Racks. The core system provides the common electrical and mechanical support equipment required to operate experiment modules (EMs). The EMs are investigator unique furnaces or apparatus designed to accomplish specific science investigations. Investigations are peer selected every two years from proposals submitted in response to National Aeronautics and Space Administration Research Announcements. The SSFF Core systems are designed to accommodate an envelope of eight types of experiment modules. The first two modules to be developed for the first instrument rack include a high temperature gradient furnace with quench, and a low temperature gradient furnace. A new EM is planned to be developed every two years.

  20. Trends in furnace control

    Energy Technology Data Exchange (ETDEWEB)

    McDonald, T.J.; Keefe, M.D. (Italimpianti of America, Inc., Coraopolis, PA (United States). Instrumentation and Controls Dept.)

    1993-07-01

    This paper relates Italimpianti's experiences over the past few years in the area of control of reheat furnaces for the steel industry. The focus is on the level 1 area; specifically on the use of PLC-based systems to perform both combustion control and mechanical/hydraulic control. Some topics to be discussed are: overview of reheat furnace control system requirements; PLC only control vs separate PLC and DCS systems; PLC hardware requirements; man machine interface (MMI) requirements; purge, light-on and safety logic; implementation of more sophisticated level 1 control algorithms; furnace temperature optimization: look up tables vs full thermal modeling; and recent trends including integrated PLC/DCS system.

  1. New possibilities of Consteel furnaces

    Science.gov (United States)

    Tuluevskii, Yu. N.; Zinurov, I. Yu.; Shver, V. G.

    2012-06-01

    The disadvantages of Consteel electric furnaces, which are mainly caused by the low efficiency of heating of a charged metal scrap by effluent furnace gases, are considered. A new concept of an electric-arc furnace with scrap heating on a conveyer by powerful burners, which provide fast scrap heating to 800°C, is proposed. As follows from calculations, the capacity of such a furnace increases substantially, the specific electric power consumption decreases, and the emission of toxic substances into the atmosphere decreases as compared to the existing Consteel furnaces.

  2. Innovation in electric arc furnaces scientific basis for selection

    CERN Document Server

    Toulouevski, Yuri N

    2013-01-01

    This book equips a reader with knowledge necessary for critical analysis of  innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding int...

  3. Improved wound management by regulated negative pressure-assisted wound therapy and regulated, oxygen- enriched negative pressure-assisted wound therapy through basic science research and clinical assessment.

    Science.gov (United States)

    Topaz, Moris

    2012-05-01

    Regulated negative pressure-assisted wound therapy (RNPT) should be regarded as a state-of-the-art technology in wound treatment and the most important physical, nonpharmaceutical, platform technology developed and applied for wound healing in the last two decades. RNPT systems maintain the treated wound's environment as a semi-closed, semi-isolated system applying external physical stimulations to the wound, leading to biological and biochemical effects, with the potential to substantially influence wound-host interactions, and when properly applied may enhance wound healing. RNPT is a simple, safe, and affordable tool that can be utilized in a wide range of acute and chronic conditions, with reduced need for complicated surgical procedures, and antibiotic treatment. This technology has been shown to be effective and safe, saving limbs and lives on a global scale. Regulated, oxygen-enriched negative pressure-assisted wound therapy (RO-NPT) is an innovative technology, whereby supplemental oxygen is concurrently administered with RNPT for their synergistic effect on treatment and prophylaxis of anaerobic wound infection and promotion of wound healing. Understanding the basic science, modes of operation and the associated risks of these technologies through their fundamental clinical mechanisms is the main objective of this review. PMID:23162229

  4. Improved wound management by regulated negative pressure-assisted wound therapy and regulated, oxygen- enriched negative pressure-assisted wound therapy through basic science research and clinical assessment

    Directory of Open Access Journals (Sweden)

    Moris Topaz

    2012-01-01

    Full Text Available Regulated negative pressure-assisted wound therapy (RNPT should be regarded as a state-of-the-art technology in wound treatment and the most important physical, nonpharmaceutical, platform technology developed and applied for wound healing in the last two decades. RNPT systems maintain the treated wound′s environment as a semi-closed, semi-isolated system applying external physical stimulations to the wound, leading to biological and biochemical effects, with the potential to substantially influence wound-host interactions, and when properly applied may enhance wound healing. RNPT is a simple, safe, and affordable tool that can be utilized in a wide range of acute and chronic conditions, with reduced need for complicated surgical procedures, and antibiotic treatment. This technology has been shown to be effective and safe, saving limbs and lives on a global scale. Regulated, oxygen-enriched negative pressure-assisted wound therapy (RO-NPT is an innovative technology, whereby supplemental oxygen is concurrently administered with RNPT for their synergistic effect on treatment and prophylaxis of anaerobic wound infection and promotion of wound healing. Understanding the basic science, modes of operation and the associated risks of these technologies through their fundamental clinical mechanisms is the main objective of this review.

  5. Crude oil direct fired furnace model

    International Nuclear Information System (INIS)

    In this study, an accurate mathematical model was developed in order to describe the thermal behaviours of a crude oil preheat furnace and to predict the outlet temperature of the crude process at different operating conditions. Based on basic heat and mass transfer rules, and thermodynamic relations, all sub-sections of furnaces including the combustion system, the convection and radiation sections were modelled. The crude process flow was considered as the mixture of 21 different components. The empirical correlations for crude process were adopted for estimating the physical properties of components and the heat transfer coefficients of process fluid for single-phase and two-phase flow regimes at the convection and radiation sections, respectively. The effects of flame height and combustion process conditions were also considered on the furnace dynamics. Available information from operational, geometrical variables and design values were used to define the parameters of the models. In order to show the feasibility and accuracy of the proposed modelling approach, the performances of the developed model were evaluated by comparing its responses with the designed values (on design simulation). Finally, sensitivity analyses were performed by perturbing the model's inputs from nominal conditions to guarantee the capability of the developed model for long-term simulations. Obtained results indicate that the developed model for a direct fired furnace can be used for transient performance analysis at different operating conditions and real-time simulation experiments in MATALB® Simulink environment. - Highlights: • A semi-empirical dynamic mathematical model was developed for a crude oil preheat furnace. • Heat transfer in single and two phase flow regimes, combustion process were considered. • The model could be used for real-time simulation in MATALB® Simulink environment. • The developed model is an appropriate tool for monitoring, fault diagnosis, and

  6. Thermodynamic modeling of lead blast furnace

    Institute of Scientific and Technical Information of China (English)

    TAN Peng-fu

    2005-01-01

    A thermodynamic model was developed to predict the distribution behavior of Cu,Fe,S,O,Pb,Zn,As,and the heat balance in a lead blast furnace.The modeling results are validated by the plant data of a lead smelter in Kazakhstan.The model can be used to predict any set of controllable process parameters such as feed composition,smelting temperature,degree of oxygen enrichment and volume of oxygen-enriched air.The effects of the blast air,industrial oxygen,and coke charge on the distribution of Cu,Fe,S,O,Pb,Zn,As,the heat balance,and the lead loss in slag,were presented and discussed.

  7. Sintering furnace with hydrogen carbon dioxide atmosphere

    International Nuclear Information System (INIS)

    A heated furnace for sintering structures of uranium oxide containing composition being introduced to the furnace is described. The furnace receives an atmosphere comprising a mixture of hydrogen and carbon dioxide as initially introduced to the furnace, and this mixture reacts in the furnace to give the presence of water vapor and carbon monoxide

  8. Cupola Furnace Computer Process Model

    Energy Technology Data Exchange (ETDEWEB)

    Seymour Katz

    2004-12-31

    The cupola furnace generates more than 50% of the liquid iron used to produce the 9+ million tons of castings annually. The cupola converts iron and steel into cast iron. The main advantages of the cupola furnace are lower energy costs than those of competing furnaces (electric) and the ability to melt less expensive metallic scrap than the competing furnaces. However the chemical and physical processes that take place in the cupola furnace are highly complex making it difficult to operate the furnace in optimal fashion. The results are low energy efficiency and poor recovery of important and expensive alloy elements due to oxidation. Between 1990 and 2004 under the auspices of the Department of Energy, the American Foundry Society and General Motors Corp. a computer simulation of the cupola furnace was developed that accurately describes the complex behavior of the furnace. When provided with the furnace input conditions the model provides accurate values of the output conditions in a matter of seconds. It also provides key diagnostics. Using clues from the diagnostics a trained specialist can infer changes in the operation that will move the system toward higher efficiency. Repeating the process in an iterative fashion leads to near optimum operating conditions with just a few iterations. More advanced uses of the program have been examined. The program is currently being combined with an ''Expert System'' to permit optimization in real time. The program has been combined with ''neural network'' programs to affect very easy scanning of a wide range of furnace operation. Rudimentary efforts were successfully made to operate the furnace using a computer. References to these more advanced systems will be found in the ''Cupola Handbook''. Chapter 27, American Foundry Society, Des Plaines, IL (1999).

  9. New advances in use of natural gas/oxygen burners for replacement of coke in cupola furnaces; Neue Erkenntnisse ueber den Einsatz von Erdgas-Sauerstoff-Brenner in einem Kupolofen zur Kokssubstitution

    Energy Technology Data Exchange (ETDEWEB)

    Frielingsdorf, O. [Air Products GmbH, Hattingen (Germany); Breidenbach, W. [Saint Gobain Gussrohr GmbH und Co. KG, Saarbruecken (Germany)

    2005-12-01

    Air Products GmbH's APCOS-Technology has frequently been featured on these pages. The most recent cooperation program implemented with Saint-Gobain Gussrohr GmbH has yielded significant new discoveries in this field. In addition to the potential for replacement of a considerable percentage of coke and thus attainment of greater independence from this energy source, it also became apparent that the cupola furnace melting process achieves superior operating parameters, thanks to a drastic reduction in combustion draft without any loss in melting performance or iron quality. (orig.)

  10. Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Supercritical O2-Based PC Boiler

    International Nuclear Information System (INIS)

    The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Supercritical Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE, Siemens, and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by forced circulation to the waterwalls at the periphery and divisional wall panels within the furnace. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) with cryogenic air separation unit (ASU) and (2) with oxygen ion transport membrane (OITM). The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H2O and CO2 concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O2. Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from T2 to T92. Compared to the air-fired heat recovery area (HRA), the oxygen-fired HRA total heat transfer surface is 35% less for the cryogenic design and 13% less for the OITM design due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are nearly the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are similar

  11. Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Supercritical O2-Based PC Boiler

    Energy Technology Data Exchange (ETDEWEB)

    Andrew Seltzer

    2006-05-01

    The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Supercritical Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE, Siemens, and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by forced circulation to the waterwalls at the periphery and divisional wall panels within the furnace. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) with cryogenic air separation unit (ASU) and (2) with oxygen ion transport membrane (OITM). The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H{sub 2}O and CO{sub 2} concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O{sub 2}. Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from T2 to T92. Compared to the air-fired heat recovery area (HRA), the oxygen-fired HRA total heat transfer surface is 35% less for the cryogenic design and 13% less for the OITM design due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are nearly the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are similar.

  12. Space Station Furnace Facility. Volume 2: Summary of technical reports

    Science.gov (United States)

    1992-01-01

    The Space Station Furnace Facility (SSFF) is a modular facility for materials research in the microgravity environment of the Space Station Freedom (SSF). The SSFF is designed for crystal growth and solidification research in the fields of electronic and photonic materials, metals and alloys, and glasses and ceramics, and will allow for experimental determination of the role of gravitational forces in the solidification process. The facility will provide a capability for basic scientific research and will evaluate the commercial viability of low-gravity processing of selected technologically important materials. In order to accommodate the furnace modules with the resources required to operate, SSFF developed a design that meets the needs of the wide range of furnaces that are planned for the SSFF. The system design is divided into subsystems which provide the functions of interfacing to the SSF services, conditioning and control for furnace module use, providing the controlled services to the furnace modules, and interfacing to and acquiring data from the furnace modules. The subsystems, described in detail, are as follows: Power Conditioning and Distribution Subsystem; Data Management Subsystem; Software; Gas Distribution Subsystem; Thermal Control Subsystem; and Mechanical Structures Subsystem.

  13. Plasma arc and cold crucible furnace vitrification for medium level waste: a review

    Energy Technology Data Exchange (ETDEWEB)

    Poitou, S.; Fiquet, O.; Bourdeloie, C.; Gramondi, P.; Rebollo, F. [CEA Cadarache, Dept. d' Etudes des Dechets, DED, 13 - Saint Paul lez Durance (France); Girold, C.; Charvillat, J.P.; Boen, R.; Jouan, A.; Ladirat, C.; Nabot, J.P.; Ochem, D. [CEA Marcoule, Dept. d' Ingenierie et d' Etudes des Confinements DIEC, 30 (France); Baronnet, J.M. [Limoges Univ., Lab. de Chimie des Plasma, 87 (France)

    2001-07-01

    Initially developed for high-level waste reprocessing, several vitrification processes have been under study since the 80's at the French Atomic Energy Commission (CEA) for other waste categories. According to the French law concerning waste management research passed on December 30, 1991, vitrification may be applied to mixed medium-level waste. A review of processes developed at CEA is presented: cold crucible furnace heated by induced current, refractory furnace heated by nitrogen transferred arc plasma torch, and coupling of cold crucible furnace with oxygen transferred plasma arc twin torch. Furthermore, gas post-combustion has been studied with an oxygen non-transferred plasma torch. (authors)

  14. Plasma arc and cold crucible furnace vitrification for medium level waste: a review

    International Nuclear Information System (INIS)

    Initially developed for high-level waste reprocessing, several vitrification processes have been under study since the 80's at the French Atomic Energy Commission (CEA) for other waste categories. According to the French law concerning waste management research passed on December 30, 1991, vitrification may be applied to mixed medium-level waste. A review of processes developed at CEA is presented: cold crucible furnace heated by induced current, refractory furnace heated by nitrogen transferred arc plasma torch, and coupling of cold crucible furnace with oxygen transferred plasma arc twin torch. Furthermore, gas post-combustion has been studied with an oxygen non-transferred plasma torch. (authors)

  15. Flow and heat transfer simulation in a flash smelting furnace

    Energy Technology Data Exchange (ETDEWEB)

    Ahokainen, T.; Jokilaakso, A.; Teppo, O.; Yang, Yongxiang

    1994-12-31

    Fluid flow and heat transfer phenomena taking place in an industrial Outokumpu type flash smelting furnace were simulated with CFD software CFD2000 1.0 and PHOENICS 1.6.6. The computational domains and grids are basically the same as described in earlier reports. However, some changes and simplifications are made to the grids,especially in the reaction shaft model. The standard k-{epsilon} turbulence model and the six-flux radiation model were applied to the relevant flow and heat transfer computations. Both the Lagrangian and Eulerian treatment were used in two-phase flow calculations to describe the particle phase. All the two-phase simulations presented in this report are cold and isothermal, where the particles exchange only momentum with the gas phase. As a first attempt, combustion of gaseous sulphur with oxygen was used to represent the heat release from the copper concentrate oxidation reactions. The results presented in this report are preliminary reflecting the different stages of the model development. (orig.)

  16. Oil injection into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dongsheng Liao; Mannila, P.; Haerkki, J.

    1997-12-31

    Fuel injection techniques have been extensively used in the commercial blast furnaces, a number of publications concerning the fuels injection have been reported. This present report only summarizes the study achievements of oil injection due to the research need the of authors, it includes the following parts: First, the background and the reasons reducing coke rate of oil injection are analyzed. Reducing coke rate and decreasing the ironmaking costs are the main deriving forces, the contents of C, H and ash are direct reasons reducing coke rate. It was also found that oil injection had great effects on the state of blast furnace, it made operation stable, center gas flow develop fully, pressure drop increase, descent speed of burden materials decrease and generation of thermal stagnation phenomena, the quality of iron was improved. Based on these effects, as an ideal mean, oil injection was often used to adjust the state of blast furnace. Secondly, combustion behavior of oil in the raceway and tuyere are discussed. The distribution of gas content was greatly changed, the location of CO, H{sub 2} generation was near the tuyere; the temperature peak shifts from near the raceway boundary to the tuyere. Oxygen concentration and blast velocity were two important factors, it was found that increasing excess oxygen ratio 0.9 to 1.3, the combustion time of oil decreases 0.5 msec, an increase of the blast velocity results in increasing the flame length. In addition, the nozzle position and oil rate had large effects on the combustion of oil. Based on these results, the limit of oil injection is also discussed, soot formation is the main reason limiting to further increase oil injection rate, it was viewed that there were three types of soot which were generated under blast furnace operating conditions. The reason generating soot is the incomplete conversion of the fuel. Finally, three methods improving combustion of oil in the raceway are given: Improvement of oil

  17. Oxygen analyzer

    Science.gov (United States)

    Benner, William H.

    1986-01-01

    An oxygen analyzer which identifies and classifies microgram quantities of oxygen in ambient particulate matter and for quantitating organic oxygen in solvent extracts of ambient particulate matter. A sample is pyrolyzed in oxygen-free nitrogen gas (N.sub.2), and the resulting oxygen quantitatively converted to carbon monoxide (CO) by contact with hot granular carbon (C). Two analysis modes are made possible: (1) rapid determination of total pyrolyzable oxygen obtained by decomposing the sample at 1135.degree. C., or (2) temperature-programmed oxygen thermal analysis obtained by heating the sample from room temperature to 1135.degree. C. as a function of time. The analyzer basically comprises a pyrolysis tube containing a bed of granular carbon under N.sub.2, ovens used to heat the carbon and/or decompose the sample, and a non-dispersive infrared CO detector coupled to a mini-computer to quantitate oxygen in the decomposition products and control oven heating.

  18. Challenges in Melt Furnace Tests

    Science.gov (United States)

    Belt, Cynthia

    2014-09-01

    Measurement is a critical part of running a cast house. Key performance indicators such as energy intensity, production (or melt rate), downtime (or OEE), and melt loss must all be understood and monitored on a weekly or monthly basis. Continuous process variables such as bath temperature, flue temperature, and furnace pressure should be used to control the furnace systems along with storing the values in databases for later analysis. While using measurement to track furnace performance over time is important, there is also a time and place for short-term tests.

  19. Coordinated control of carbon and oxygen for ultra-low-carbon interstitial-free steel in a smelting process

    Institute of Scientific and Technical Information of China (English)

    Min Wang; Yan-ping Bao; Quan Yang; Li-hua Zhao; Lu Lin

    2015-01-01

    Low residual-free-oxygen before final de-oxidation was beneficial to improving the cleanness of ultra-low-carbon steel. For ul-tra-low-carbon steel production, the coordinated control of carbon and oxygen is a precondition for achieving low residual oxygen during the Ruhrstahl Heraeus (RH) decarburization process. In this work, we studied the coordinated control of carbon and oxygen for ultra-low-carbon steel during the basic oxygen furnace (BOF) endpoint and RH process using data statistics, multiple linear regressions, and thermodynamics computations. The results showed that the aluminum yield decreased linearly with increasing residual oxygen in liquid steel. When the mass ratio of free oxygen and carbon ([O]/[C]) in liquid steel before RH decarburization was maintained between 1.5 and 2.0 and the carbon range was from 0.030wt%to 0.040wt%, the residual oxygen after RH natural decarburization was low and easily controlled. To satisfy the re-quirement for RH decarburization, the carbon and free oxygen at the BOF endpoint should be controlled to be between 297 × 10−6 and 400 × 10−6 and between 574 × 10−6 and 775 × 10−6, respectively, with a temperature of 1695 to 1715°C and a furnace campaign of 1000 to 5000 heats.

  20. Coordinated control of carbon and oxygen for ultra-low-carbon interstitial-free steel in a smelting process

    Science.gov (United States)

    Wang, Min; Bao, Yan-ping; Yang, Quan; Zhao, Li-hua; Lin, Lu

    2015-12-01

    Low residual-free-oxygen before final de-oxidation was beneficial to improving the cleanness of ultra-low-carbon steel. For ultra-low-carbon steel production, the coordinated control of carbon and oxygen is a precondition for achieving low residual oxygen during the Ruhrstahl Heraeus (RH) decarburization process. In this work, we studied the coordinated control of carbon and oxygen for ultra-low-carbon steel during the basic oxygen furnace (BOF) endpoint and RH process using data statistics, multiple linear regressions, and thermodynamics computations. The results showed that the aluminum yield decreased linearly with increasing residual oxygen in liquid steel. When the mass ratio of free oxygen and carbon ([O]/[C]) in liquid steel before RH decarburization was maintained between 1.5 and 2.0 and the carbon range was from 0.030wt% to 0.040wt%, the residual oxygen after RH natural decarburization was low and easily controlled. To satisfy the requirement for RH decarburization, the carbon and free oxygen at the BOF endpoint should be controlled to be between 297 × 10-6 and 400 × 10-6 and between 574 × 10-6 and 775 × 10-6, respectively, with a temperature of 1695 to 1715°C and a furnace campaign of 1000 to 5000 heats.

  1. AISI/DOE Technology Roadmap Program: Development of an O2-Enriched Furnace System for Reduced CO2 and NOx Emissions For the Steel Industry

    Energy Technology Data Exchange (ETDEWEB)

    Edward W. Grandmaison; David J. Poirier; Eric Boyd

    2003-01-20

    An oxygen-enriched furnace system for reduced CO2 and NOx emission has been developed. The furnace geometry, with a sidewall-mounted burner, was similar to configurations commonly encountered in a steel reheat furnace. The effect of stack oxygen concentration, oxygen enrichment level and air infiltration on fuel savings/CO2 reduction, NOx emissions and scale formation were investigated. The firing rate required to maintain the furnace temperature at 1100 C decreased linearly with increasing oxygen enrichment. At full oxygen enrichment a reduction of 40-45% in the firing rate was required to maintain furnace temperature. NOx emissions were relatively constant at oxygen enrichment levels below 60% and decreased concentration at all oxygen enrichment levels. Air infiltration also had an effect on NOx levels leading to emissions similar to those observed with no air infiltration but with similar stack oxygen concentrations. At high oxygen enrichment levels, there was a larger variation in the refractory surface-temperature on the roof and blind sidewall of the furnace. Scale habit, intactness, adhesion and oxidation rates were examined for five grades of steel over a range of stack oxygen concentrations and oxygen enrichment levels at 1100 degree C. The steel grade had the largest effect on scaling properties examined in this work. The stack oxygen concentration and the oxygen enrichment level had much smaller effects on the scaling properties.

  2. Modernization of USS/KOBE No. 3 blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Diederich, D.J.; VanderSluis, F.H.; Yukubo, Y.; Bernarding, T.F.; Emoto, E. (Kobe Steel Co., Lorain, OH (United States). USS)

    1993-01-01

    The USS/KOBE Steel Company was formed on July 1, 1989 as a joint venture between USS and KOBE Steel of Japan. A major premise of the joint venture was to use generated capital for the modernization of the plant's facilities. The first major project of the new company was the total renovation of No. 3 Blast Furnace. This furnace is to be the mainstay of quality hot metal production for the future of the new company. No. 3 Blast Furnace was last operated in 1982. An original reline was planned in 1981, but was deferred due to economic conditions. Subsequent dismantling and engineering were performed in 1985 but the facility basically laid dormant for ten years until 1991. This paper discusses the various systems installed during the furnace rebuild along with some of the construction aspects of the rebuild along with some of the construction aspects of the rebuild. Modernized USS/KOBE No. 3 Blast Furnace (Blow-in: May 4, 1992) introduced various improvements of equipment and technology, such as a Paul Wurth Top, coke screening, casthouse, gas cleaning, stoves, and automatic stockhouse in order to make it a world class competitor.

  3. The impact of hyperbaric oxygen therapy on serological values of vascular endothelial growth factor (VEGF and basic fibroblast growth factor (bFGF

    Directory of Open Access Journals (Sweden)

    Ziebura Thomas

    2010-12-01

    Full Text Available Abstract Background Hyperbaric oxygen (HBO therapy is an effective adjunct treatment for ischemic disorders such as chronic infection or chronic wounds. It combines hyperoxic effects with the stimulating potential of post-therapeutic reactive hypoxia. As its crucial effects, stimulation of fibroblast growth, induction of collagen synthesis and the initiation of angiogenesis are discussed. Angiogenesis is a multistage process resulting in the growth of blood vessels. It includes degradation of extracellular matrix, proliferation and migration of different cell populations and finally formation of new vessel structures. This complex chain of procedures is orchestrated by different cytokines and growth factors. Crucial mediators of angiogenesis are basic fibroblast growth factor (bFGF and vascular endothelial growth factor (VEGF; their in-vivo function is still not fully understood. Methods Forty-three patients suffering from sudden sensorineural hearing loss or tinnitus were treated with HBO. The therapy included 10 sessions of 90 minutes each, one session a day. Serological levels of bFGF and VEGF were assessed by enzyme-linked immunosorbent assays performed according to the manufacturer's instructions on day 1, 2, 5 and 10 of HBO therapy and were compared to mean values of the control group, related to the patient's age and sex, and their development observed over the ten days of HBO. Results There was no sex- or age dependency of bFGF observed in the present study, whereas under HBO our results showed a significant mitigation of the bFGF concentration. In the present data, there was no connection between the VEGF concentration and the patients' ages. Women showed significantly higher levels of VEGF. There was no significant change of VEGF concentration or the VEGF/bFGF ratio during HBO. All scored results varied within the range of standard values as described in the current literature. Conclusions A significant effect of HBO on serum

  4. Reduction of costs of iron production by changing parameters of the mixed blast-furnace wind

    Directory of Open Access Journals (Sweden)

    J. Terpák

    2010-04-01

    Full Text Available The blast-furnace wind from hot-blast stoves is a significant factor of the blast furnace functioning. The technology was analyzed in which the hot wind from hot-blast stoves is not mixed with the cool wind to a constant wind temperature, but is blown directly into the blast furnace. However, it is necessary to compensate for the changes of the theoretical temperature of burning in blast furnace as a consequence of non-stabilized wind temperature, by changing composition of the wind. This can be done by adding different media into the wind with different results from the operational and economical viewpoints. Essentially, the following types of media are used in blast furnaces: steam, oxygen, substitution fuels, nitrogen, and waste gas.

  5. Influence of operation parameters on flash smelting furnace based on CFD

    Institute of Scientific and Technical Information of China (English)

    Xinfeng Li; Shiheng Peng; Xiangli Han; Chi Mei; Tianyuan Xiao

    2004-01-01

    The influence of three important operation parameters in Jinlong flash smelting furnace, including the distributing blast speed, the oxygen enrichment rate of process air and the ratio of central oxygen to overall oxygen (Oc/Oo), has been investigated using a virtual simulation system on copper flash smelting furnace. The core of this virtual simulation system is a numerical simulation of CFD (computational fluid dynamics), and this system incorporates coupling momentum transport, heat transport, mass transport,reaction kinetics between gas and particles and chemical reactions between gas and gas. A set of numerical predicted data were obtained. The CFD simulation shows that there is a sensitive zone of the distributing blast speed, and the dust content ascends when the speed exceeds 180 m-s-1. Increasing the oxygen concentration of processing air benefits the efficient production of the flash smelting furnace.

  6. Secondary steel oxidation on the launder during tapping out of the open-hearth furnace

    International Nuclear Information System (INIS)

    An electrochemical method has established an intensive absorption of oxygen through interaction of metal with the surrounding atmosphere on the runner as a melt is being tapped from an open-hearth furnace. During the final ladle deoxidation of steel by effective deoxidizers, the intensity of the secondary oxidation of atmospheric oxygen has no effect upon the quality of the finished metal

  7. Numerical Simulation of Innovative Operation of Blast Furnace Based on Multi-Fluid Model

    Institute of Scientific and Technical Information of China (English)

    CHU Man-sheng; YANG Xue-feng; SHEN Feng-man; YAGI Jun-ichiro; NOGAMI Hiroshi

    2006-01-01

    A multi-fluid blast furnace model was simply introduced and was used to simulate several innovative iron-making operations. The simulation results show that injecting hydrogen bearing materials, especially injecting natural gas and plastics, the hydrogen reduction is enhanced, and the furnace performance is improved simultaneously. Total heat input shows obvious decrease due to the decrease of heat consumption in direct reduction, solution loss and silicon transfer reactions. If carbon composite agglomerates are charged into the furnace, the temperature of thermal reserve zone will obviously decrease, and the reduction of iron-bearing burden materials will be retarded. However, the efficiency of blast furnace is improved just due to the decrease in heat requirements for solution loss, sinter reduction, and silicon transfer reactions, and less heat loss through top gas and furnace wall. Finally, the model is used to investigate the performance of blast furnace under the condition of top gas recycling together with plastics injection, cold oxygen blasting and carbon composite agglomerate charging. The lower furnace temperature, extremely accelerated reduction rate, drastically decreased CO2 emission and remarkably enhanced heat efficiency were obtained by using the innovative operations, and the blast furnace operation with superhigh efficiency can be realized.

  8. Development of vacuum brazing furnace

    International Nuclear Information System (INIS)

    In joining of components where welding process is not possible brazing processes are employed. Value added components, high quality RF systems, UHV components of high energy accelerators, carbide tools etc. are produced using different types of brazing methods. Furnace brazing under vacuum atmosphere is the most popular and well accepted method for production of the above mentioned components and systems. For carrying out vacuum brazing successfully it is essential to have a vacuum brazing furnace with latest features of modern vacuum brazing technology. A vacuum brazing furnace has been developed and installed for carrying out brazing of components of copper, stainless steel and components made of dissimilar metals/materials. The above furnace has been designed to accommodate jobs of 700mm diameter x 2000mm long sizes with job weight of 500kgs up to a maximum temperature of 1250 degC at a vacuum of 5 x 10-5 Torr. Oil diffusion pumping system with a combination of rotary and mechanical booster pump have been employed for obtaining vacuum. Molybdenum heating elements, radiation shield of molybdenum and Stainless Steel Grade 304 have been used. The above furnace is computer controlled with manual over ride facility. PLC and Pentium PC are integrated together to maneuver steps of operation and safety interlocks of the system. Closed loop water supply provides cooling to the system. The installation of the above system is in final stage of completion and it will be ready for use in next few months time. This paper presents insights of design and fabrication of a modern vacuum brazing furnace and its sub-system. (author)

  9. Energy conservation in reheating furnaces by reducing scrap and scale formation; Kuumamuokkauksen energiasaeaestoet romun maeaeraeae ja hilseilyae vaehentaemaellae

    Energy Technology Data Exchange (ETDEWEB)

    Kivivuori, S.; Savolainen, P.; Fredriksson, J.; Paavola, J. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1996-12-31

    The main objective of the project `Energy Savings in Reheating Furnaces by Reducing Scrap and Scale Formation` is to reduce energy consumption and environmental harms in reheating and rolling of steel. This was done by analysing the different atmospheres in reheating furnaces of the steel companies participating in this project. These atmospheres were then simulated in a laboratory furnace. Scale formation tests with different steel grades were then carried out in these atmospheres. Scale removal tests were done to some steel grades too. The results showed that lower oxygen content - as expected - decreases oxidation despite the even higher carbondioxide content in the atmosphere. Lower oxygen content may cause difficulties in scale removal. This however is highly dependent on the steel grade. Heat treatment tests showed the effect of increased temperature and furnace time on decarburization. Some energy savings was obtained in fuel consumption by optimising the operation parameters and the atmosphere steadier in different reheating furnaces. (orig.)

  10. CFD Simulation on Ethylene Furnace Reactor Tubes

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Different mathematical models for ethylene furnace reactor tubes were reviewed. On the basis of these models a new mathematical simulation approach for reactor tubes based on computational fluid dynamics (CFD) technique was presented. This approach took the flow, heat transfer, mass transfer and thermal cracking reactions in the reactor tubes into consideration. The coupled reactor model was solved with the SIMPLE algorithm. Some detailed information about the flow field, temperature field and concentration distribution in the reactor tubes was obtained, revealing the basic characteristics of the hydrodynamic phenomena and reaction behavior in the reactor tubes. The CFD approach provides the necessary information for conclusive decisions regarding the production optimization, the design and improvement of reactor tubes, and the new techniques implementation.

  11. EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

    OpenAIRE

    MAHSHAD YAZDANIPOUR; EBRAHIM NAJAFI KANI; ALI ALLAHVERDI

    2011-01-01

    A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry...

  12. Numerical simulation of thermal process and energy saving of lime furnace

    Institute of Scientific and Technical Information of China (English)

    YI Zheng-ming; ZHOU Jie-min; CHEN Hong-rong

    2005-01-01

    Based on the principle of thermal balance and material balance of lime furnace, the reaction and heat transfer process mathematical-physical model and the on-line monitoring model of the decomposition rate of limestone were set up. With this model, numerical simulation is used to analyze the effects of operational parameters on the process of lime calcining and to optimize it. By using visual basic program to communicate and program, the centralized management and automatic control of the lime furnace are realized. The software is put into practical production, which makes the lime furnace operate steadily and efficiently, and causes the increase in output and decrease in energy consumption.

  13. Operation of electromagnetic stirrers in high-power are steel melting furnaces

    International Nuclear Information System (INIS)

    Experimental studies on melting steels types 30KhN2MFA, 40KhMA, 50KhFA in industrial furnaces with basic lining resulted in a conclusion that an increase of liquid metal flow velocity of 0.1 to 0.4 m x s-1 promotes a decrease of lining wear by 40%. The use of electromagnetic stirrers enables furnace productivity growth by 6%

  14. High Efficiency Solar Furnace Core Project

    Data.gov (United States)

    National Aeronautics and Space Administration — It is proposed to develop a high efficiency solar furnace core that greatly lessens the heat losses from the furnace core, either greatly reducing the amount of...

  15. Waste and dust utilisation in shaft furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Senk, D.; Babich, A.; Gudenau, H.W. [Rhein Westfal TH Aachen, Aachen (Germany)

    2005-07-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilised e.g. in agglomeration processes (sintering, pelletising or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverised coal (PC) has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

  16. Electrostatic Levitation Furnace for the ISS

    Science.gov (United States)

    Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

    2012-01-01

    JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

  17. Fiscal 1999 survey report. Basic survey for promotion of joint implementations, etc. (Feasibility study of regenerative burner type heating furnaces for China's Shougang Corporation and Anshan Steel); 1999 nendo Chugoku shuto kotetsu Anshan kotetsu chikunetsu burner kanetsuro FS

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Most of the steel heating furnaces now in operation in China are of the old type, consuming more than 40% more fuel than furnaces in general use for instance in Japan. In this survey, China's steel heating furnaces will be replaced by regenerative burners, developed in Japan recently and approaching practical application, for epoch-making enhancement of energy conservation and NOx reduction. Three plants are selected for study, which are the Shougang Corporation Plate Mill, the Qinhungdao Plate Mill, and the Anshan Steel Mill. Technical feasibility and economic profitability are studied for each of the projects for picking out projects that will link to CDM (clean development mechanism) in the future. In all the three mills, excellent energy conservation and economic profitability will result from technologically feasible introduction of regenerative burner heating furnaces. It is expected that their introduction will take place early enough. Full-scale diffusion of new furnaces will be dependent, however, on the progress of fuel gas cleaning study and China's assessment of the effects of energy conservation and environmental improvement. (NEDO)

  18. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  19. Development of gas-fired vacuum furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Sikirica, S.J. (Gas Research Inst. (United States)); Hemsath, K.H. (Indugas Inc. (United States)); Panahi, S.K. (Southern California Gas Co. (United States))

    1994-01-01

    Vacuum processing in metallurgical heat treating processes is finding widespread acceptance. Gas-fired vacuum furnaces have several features that make them perform differently from electrically heated vacuum furnaces. This paper describes the development and preliminary performance results of a gas-fired vacuum-capable furnace system. A gas-fired vacuum furnace, with a novel high convection heating system, is show to result in lower energy operating cost and improved temperature uniformity in processes such as ion nitriding. Industrial gas-fired furnace designs, capable of operation to 1850 F, are described for horizontal and vertical configurations. (orig.)

  20. The Mechanism and Influencing Factors of Corrosion in a Gas Heating-Furnace

    Institute of Scientific and Technical Information of China (English)

    YANG Zhi-gang; ZHANG Ning-sheng; WU Xin-min

    2005-01-01

    Natural gas should be heated and throttled for the purpose of purification and transportation at the first gas production factory of the Changqing field. The safe use and heat-transfer efficiency of a heating-furnace affect the safe and smooth production of natural gas directly. At gas collecting stations now, no measures of anticorrosion have been adopted in heating furnaces which erode and scale badly.In order to solve the corrosive problem of heating-furnaces, prolong operating life of heating-furnaces,assure safe and smooth production of natural gas, the mechanism and influencing factors of corrosion of the heating-furnace were analyzed and some corresponding measures were brought forward based on a field investigation of usage behavior and present operational status of heating-furnaces at the first gas production factory. The results show that the corrosive ion and soluble CO2 and O2 in water erode metal badly at the condition of being heated. Corrosion of a heating-furnace are mostly oxygen corrosion, corrosive ion corrosion, acid corrosion, iron encrustation corrosion, dry and wet interface corrosion, caustic corrosion, etc; The influencing factors of corrosion mainly include soluble O2 and CO2 in water, pH value, heat loading, corrosive ion, soluble solid (salinity) and non-flowing character of water, etc.

  1. Improvement of the Rotary Dryers of Wet Pelletized Oil-Furnace Carbon Blacks

    Directory of Open Access Journals (Sweden)

    Zečević, M

    2010-05-01

    Full Text Available Due to the demand for higher production capacity and natural-gas energy savings, improvements were made to the rotary dryers in the drying process of wet pelletized oil-furnace carbon blacks. Since the rotary dryers were originally designed for drying semi-wet pelletized oil-furnace carbon blacks, they did not entirely satisfy optimal conditions for drying wet pelletized oil-furnace carbon blacks. Figure 1 shows the drying principle with key dimensions. The energy for drying the wet pelletized oil-furnace carbon blacks was provided by natural gas combustion in an open-furnace system with an uncontrolled feed of combustion air. Improvements on the rotary dryers were carried out by adjusting the excess oxygen in the gases passing through the butterfly valve on the dryer exhaust stack. By regulating the butterfly valve on the dryer exhaust stack, and applying the prescribed operations for drying wet pelletized oil furnace carbon blacks, the excess oxygen in the tail gases was adjusted in the range of φ = 3.0 % and 5.0 %, depending on the type of oil-furnace carbon blacks. Suggested also is installation of a direct-reverse automatic butterfly valve on the dryer exhaust stack to automatically determine the volume fraction of oxygen in the tail gas, and the volume flow rate of natural gas for combustion. The results the improvements carried out are shown in Tables 3 to 5. Table 2 shows the thermal calculations for the hood of the rotary dryer. Preheating of the process water in the temperature range of 70 °C and 80 °C is also recommended using the net heat from the oil-furnace process for wet pelletization. The results of preheating the process water are shown in Table 1. Depending on the type of oil-furnace carbon black, the aforementioned improvements resulted in natural gas energy savings ranging from 25 % to 35 % in relation to the average natural gas requirement in the drying process, and thus a reduction in carbon emissions of up to 40

  2. Designing furnaces for the primary aluminum industry

    Science.gov (United States)

    Schmitz, Christoph

    1996-02-01

    Although many typically regard the casthouse furnace as a simple piece of equipment, in reality the furnace design has a remarkable effect on final metal quality and efficiency of operation. Heat exchange, burner design, process control, and the refractory lining all contribute to the overall performance of the furnace. The most efficient design may vary from plant to plant, but poor design will definitely lead to higher production cost and difficulty attaining the highest quality products.

  3. Tracer tests on furnaces at Metalloys Limited

    International Nuclear Information System (INIS)

    During 1980, thirteen double tests were carried out with five radioactive isotopes on three furnaces at Metalloys Limited, near Meyerton. Each double test involved the introduction of a sample of coke impregnated with lanthanum and a sample of irradiated manganese ore (54Mn or 59Fe), irradiated quartzite (46Sc), or irradiated coal (46Sc, 59Fe, and 60Co). The tests were conducted on the three large furnaces for the production of high-carbon ferromanganese, viz M10, M11, and M12. The radioactivity of samples of the metal and the slag leaving the furnace was measured by the Isotopes and Activation Division of the Atomic Energy Board (AEB). Response curves and computer analyses are presented on the elution of the tracers from the furnaces. The response curves for the tracers, which were inserted close to the electrodes, are discussed so that the salient differences between their passage through the three furnaces can be established. The results obtained give support to the findings of a dig-out carried out on furnace M10 during 1977. The metal and slag products of furnace M12 were subjected to mineralogical investigation so that the major phases in the furnace products could be determined. Details of the calculation of the mean residence time for material in furnace M12 are given in an appendix

  4. Brain Basics

    Medline Plus

    Full Text Available ... Neurons & Neural Circuits Neurons are the basic working unit of the brain and nervous system. These cells ... A nerve cell that is the basic, working unit of the brain and nervous system, which processes ...

  5. Brain Basics

    Medline Plus

    Full Text Available ... as depression. The Growing Brain Inside the Brain: Neurons & Neural Circuits Neurons are the basic working unit of the brain ... specialized for the function of conducting messages. A neuron has three basic parts: Cell body which includes ...

  6. Brain Basics

    Medline Plus

    Full Text Available ... Basics will introduce you to some of this science, such as: How the brain develops How genes and the environment affect the brain The basic structure of the brain How different parts of ...

  7. Backpack Basics

    Science.gov (United States)

    ... How Can I Help a Friend Who Cuts? Backpack Basics KidsHealth > For Teens > Backpack Basics Print A ... it can cause back problems or even injury. Backpacks Are Best Backpacks can't be beat for ...

  8. Asthma Basics

    Science.gov (United States)

    ... Tropical Delight: Melon Smoothie Pregnant? Your Baby's Growth Asthma Basics KidsHealth > For Parents > Asthma Basics Print A ... Asthma Categories en español Asma: aspectos fundamentales About Asthma Asthma is a common lung condition in kids ...

  9. Choice of technological regimes of a blast furnace operation with injection of hot reducing gases

    International Nuclear Information System (INIS)

    Injection rate of fossil fuels is limited because of drop in the flame temperature in the raceway and problems in the deadman region and the cohesive zone. The next step for obtaining a considerable coke saving, a better operation in the deadman as an well as increase in blast furnace productivity and minimizing the environmental impact due to a decrease in carbon dioxide emission would be injection by tuyeres of hot reducing gases (HRG) which are produced by low grade coal gasification or top gas regenerating. Use of HRG in combination with high pulverized coal injection PCI rate and oxygen enrichment in the blast could allow to keep and to increase the competitiveness of the blast furnace process. Calculations using a mathematical model show that the HRG injection in combination with pulverized coal (PC) and enriching blast with oxygen can provide an increase in PC rate up to 300-400 kg/tHM and a rise in the furnace productivity by 40-50% Blast furnace operation with full oxygen blast (100 % of process oxygen with the exception for the hot blast) is possible when HRG is injected. (Author) 54 refs

  10. Gasification furnace in a entrained bed flash pyrolysis facility of coal; Kiryuso sekitan kyusoku netsubunkai sochi deno gas ka ro

    Energy Technology Data Exchange (ETDEWEB)

    Kotsuru, H.; Kawamura, T.; Iida, H.

    1994-07-05

    This invention aims to present a gasification furnace which gives effectively heat required for coal pyrolysis and secure a sufficient reaction time in the gasification furnace. This invention present a coal gasification furnace to burn char or coal partially with oxygen-containing gas in the coal pyrolysis reactor of a mixture of pulverized coal and a high temperature gas, in which a gas outlet is equipped at the upper part and a slag exhaust is equipped at the lowest part of the cylindrical gasification furnace, more than two blowing inlets for char (or coal) and oxygen-containing gas on the side wall of the furnace symmetrically, and these blowing inlets are arranged to the downward direction more than 5{degree} and less than 30{degree} with a rotating angle more than 5{degree} and less than 50{degree}. The nozzle angle in the gasification furnace of this invention secures the residence time of the particles in the gasification furnace and improves the gasification efficiency. 2 figs., 1 tab.

  11. Furnace Wall Corrosion in a Wood-fired Boiler

    OpenAIRE

    Alipour, Yousef

    2015-01-01

    The use of renewable wood-based fuel has been increasing in the last few decades because it is said to be carbon neutral. However, wood-based fuel, and especially used wood (also known as recycled wood or waste wood), is more corrosive than virgin wood (forest fuel), because of higher amounts of chlorine and heavy metals. These elements increase the corrosion problems at the furnace walls where the oxygen level is low. Corrosion mechanisms are usually investigated at the superheaters where th...

  12. Hygiene Basics

    Science.gov (United States)

    ... How Can I Help a Friend Who Cuts? Hygiene Basics KidsHealth > For Teens > Hygiene Basics Print A A A Text Size What's ... smell, anyway? Read below for information on some hygiene basics — and learn how to deal with greasy ...

  13. New technology developed for optimization of electric arc furnace fume systems

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    1997-06-01

    A new control technology for the optimization of electric arc furnace fume systems has been developed by Goodfellow Technologies Inc. The process, entitled the Expert Furnace System Optimization Process (EFSOP{sup TM)}, uses continuous fume analysis, flow measurement and temperature measurement, as well as real-time process data, to adjust fume system setpoints and operation on a minute-by-minute basis. The system can also be used to control post-combustion systems. EFSOP{sup TM} optimizes furnace combustion and reduces energy costs. The furnace off-gas is analyzed just before the combustion gap in order to quantify the availability of carbon monoxide (CO) in the off-gas as a result of incomplete combustion of oxygen and fuel in the furnace shell. Some furnace practices also result in high levels of hydrogen (H{sub 2}) in the off-gas stream. With EFSOP{sup TM}, CO and H{sub 2} concentrations are decreased at every point in the ventilation system thereby minimizing explosion risks in the system.

  14. Simulation of a combustion process of a billet reheating furnace; Simulacao do processo de combustao de um forno de reaquecimento de tarugos

    Energy Technology Data Exchange (ETDEWEB)

    Goncalves, Eduardo Sergio da Silva; Barros, Jose Eduardo Mautone [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Dept. de Engenharia Mecanica; Ribeiro, Vicente Aleixo Pinheiro [ArcelorMittal Monlevade, Serra, ES (Brazil); Moura Junior, Jose dos Reis Vieira de [ArcelorMittal Long Carbon Americas (Luxembourg); Belisario, Leandro Pego [Universidade Federal de Ouro Preto (UFOP), MG (Brazil)

    2010-07-01

    Real data-based energy balances with few simplifications are a powerful tool for furnaces energy performance evaluation, helping technical people to guide efforts in energy consumption issues, and consequently, in a final product cost reduction. This paper presents a methodology to simulate the combustion process in several operational conditions of a walking-hearth reheat furnace for billets in rolling mill facilities. The computational model consists, basically, in a dynamical solution which measured input variables are supplied from the furnaces supervisory and compared to measures by instruments in the system. Finally, it is made a variability analysis of the furnace and heat exchangers efficiencies.. (author)

  15. Thermal performance evaluation of a four pan jaggery processing furnace for improvement in energy utilization

    Energy Technology Data Exchange (ETDEWEB)

    Sardeshpande, Vishal R.; Shendage, D.J.; Pillai, Indu R. [Department of Energy Science and Engineering, Indian Institute of Technology, Bombay (India)

    2010-12-15

    The jaggery making from sugarcane is one of the traditional process industries contributing to the local employment and entrepreneurship opportunities to the rural population. Jaggery is a condensed form of sugarcane juice produced by evaporation of moisture. Bagasse which is internally generated during juice extraction from sugarcane is used as the fuel for evaporation in a jaggery furnace. Any efficiency improvement in the thermal performance of a jaggery furnace leads to bagasse saving which provides additional revenue for the jaggery manufacturer. A procedure for thermal evaluation using mass and energy balance for a jaggery furnace is proposed to establish furnace performance and loss stream analysis. The proposed method is used to investigate a four pan traditional jaggery furnace in India. The loss stream analysis indicates that the theoretical energy required for jaggery processing is only 29% of total energy supplied by bagasse combustion. The major loss is associated with heat carried in flue gas and wall losses. The air available for combustion depends upon the draft created by chimney in natural draft furnaces. The oxygen content in the flue gas is a measure of degree of combustion. A controlled fuel feeding based on the oxygen percentage in the flue gases is proposed and demonstrated. The traditional practice of fuel feeding rate is changed to control feeding rate leading to reduction in specific fuel consumption from 2.39 kg bagasse/kg jaggery to 1.73 kg bagasse/kg jaggery. This procedure can be used for evaluation of jaggery furnaces for identification and quantification of losses, which will help in improving thermal energy utilization. (author)

  16. ANALYSIS OF EMISSIONS FROM RESIDENTIAL OIL FURNACES

    Science.gov (United States)

    The paper gives results of a series of emission tests on a residential oil furnace to determine emissions from two types of burners. umber of analyses were performed on the emissions, including total mass, filterable particulate, total oil furnaces tested by the EPA in Roanoke, V...

  17. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  18. Furnace for vitrification of radioactive waste

    International Nuclear Information System (INIS)

    A melting furnace is claimed for patent with a totally new design of the placement of the inner tube and melt discharge. The advantage of the new design is that the discharged glass has higher temperature and thereby lower viscosity than glass melt and that the height of the siphon may be altered in furnace operation. (E.S.). 1 fig

  19. Dilute Oxygen Combustion Phase 2 Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Ryan, H.M.; Riley, M.F.; Kobayashi, H.

    2005-09-30

    A novel burner, in which fuel (natural gas) and oxidant (oxygen or air) are separately injected into a furnace, shows promise for achieving very low nitrogen oxide(s) (NOx) emissions for commercial furnace applications. The dilute oxygen combustion (DOC) burner achieves very low NOx through in-furnace dilution of the oxidant stream prior to combustion, resulting in low flame temperatures, thus inhibiting thermal NOx production. The results of a fundamental and applied research effort on the development of the DOC burner are presented. In addition, the results of a market survey detailing the potential commercial impact of the DOC system are disclosed. The fundamental aspects of the burner development project involved examining the flame characteristics of a natural gas turbulent jet in a high-temperature (~1366 K) oxidant (7-27% O2 vol. wet). Specifically, the mass entrainment rate, the flame lift-off height, the velocity field and major species field of the jet were evaluated as a function of surrounding-gas temperature and composition. The measured entrainment rate of the fuel jet decreased with increasing oxygen content in the surrounding high-temperature oxidant, and was well represented by the d+ scaling correlation found in the literature. The measured flame lift-off height decreased with increasing oxygen content and increasing temperature of the surrounding gas. An increase in surrounding-gas oxygen content and/or temperature inhibited the velocity decay within the jet periphery as a function of axial distance as compared to isothermal turbulent jets. However, the velocity measurements were only broadly represented by the d+ scaling correlation. Several DOC burner configurations were tested in a laboratory-scale furnace at a nominal firing rate of 185 kW (~0.63 MMBtu/h). The flue gas composition was recorded as a function of furnace nitrogen content, furnace temperature, burner geometric arrangement, firing rate, and fuel injection velocity. NOx emissions

  20. Evaluation on chemical stability of lead blast furnace (LBF) and imperial smelting furnace (ISF) slags.

    Science.gov (United States)

    Yin, Nang-Htay; Sivry, Yann; Guyot, François; Lens, Piet N L; van Hullebusch, Eric D

    2016-09-15

    The leaching behavior of Pb and Zn from lead blast furnace (LBF) and imperial smelting furnace (ISF) slags sampled in the North of France was studied as a function of pHs and under two atmospheres (open air and nitrogen). The leaching of major elements from the slags was monitored as a function of pH (4, 5.5, 7, 8.5 and 10) under both atmospheres for different slag-water interaction times (1 day and 9 days). The leaching results were coupled with a geochemical model; Visual MINTEQ version 3.0, and a detailed morphological and mineralogical analysis was performed on the leached slags by scanning and transmission electron microscopy (SEM and TEM). Significant amounts of Ca, Fe and Zn were released under acidic conditions (pH 4) with a decrease towards the neutral to alkaline conditions (pH 7 and 10) for both LBF and ISF slags. On the other hand, Fe leachability was limited at neutral to alkaline pH for both slags. The concentrations of all elements increased gradually after 216 h compared to initial 24 h of leaching period. The presence of oxygen under open-air atmosphere not only enhanced oxidative weathering but also encouraged formation of secondary oxide and carbonate phases. Formation of carbonates and clay minerals was suggested by Visual MINTEQ which was further confirmed by SEM & TEM. The hydration and partial dissolution of hardystonite, as well as the destabilization of amorphous glassy matrix mainly contributed to the release of major elements, whereas the spinel related oxides were resistant against pH changes and atmospheres within the time frame concerned for both LBF and ISF slags. The total amount of Pb leached out at pH 7 under both atmospheres suggested that both LBF and ISF slags are prone to weathering even at neutral environmental conditions. PMID:27240207

  1. High temperature furnace modeling and performance verifications

    Science.gov (United States)

    Smith, James E., Jr.

    1988-01-01

    Analytical, numerical and experimental studies were performed on two classes of high temperature materials processing furnaces. The research concentrates on a commercially available high temperature furnace using zirconia as the heating element and an arc furnace based on a ST International tube welder. The zirconia furnace was delivered and work is progressing on schedule. The work on the arc furnace was initially stalled due to the unavailability of the NASA prototype, which is actively being tested aboard the KC-135 experimental aircraft. A proposal was written and funded to purchase an additional arc welder to alleviate this problem. The ST International weld head and power supply were received and testing will begin in early November. The first 6 months of the grant are covered.

  2. RBF–ARX model of an industrial furnace for drying olive pomace

    International Nuclear Information System (INIS)

    Highlights: ► We model a real furnace, fuelled with orujo, used to dry olive pomace. ► We apply a radial basic functions–auto-regression with exogenous variables (ARXs–RBFs) method. ► Root-mean-square error and r2 are used to validate the ARX–RBF model. - Abstract: Drying operations are common in food industries. One of the main components in a drying system is the furnace. The furnace operation involves heat–mass transfer and combustion, thus it demands a complex mathematic representation. Since autoregressive methods are simple, and help to simulate rapidly a system, we model a drying furnace of olive pomace via an auto-regression with exogenous variables (ARXs) method. A neural network of radial basic functions (RBFs) defines the ARX experimental relation between the amounts of dry pomace (moisture content of 15%) used like fuel and the temperature of outlet gases. A real industrial furnace is studied to validate the proposed model, which can help to control the drying process.

  3. Basic electrotechnology

    CERN Document Server

    Ashen, R A

    2013-01-01

    BASIC Electrotechnology discusses the applications of Beginner's All-purpose Symbolic Instruction Code (BASIC) in engineering, particularly in solving electrotechnology-related problems. The book is comprised of six chapters that cover several topics relevant to BASIC and electrotechnology. Chapter 1 provides an introduction to BASIC, and Chapter 2 talks about the use of complex numbers in a.c. circuit analysis. Chapter 3 covers linear circuit analysis with d.c. and sinusoidal a.c. supplies. The book also discusses the elementary magnetic circuit theory. The theory and performance of two windi

  4. Biomass furnace: projection and construction

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Fernanda Augusta de Oliveira; Silva, Juarez Sousa e; Silva, Denise de Freitas; Sampaio, Cristiane Pires; Nascimento Junior, Jose Henrique do [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola

    2008-07-01

    Of all the ways to convert biomass into thermal energy, direct combustion is the oldest. The thermal-chemical technologies of biomass conversion such as pyrolysis and gasification, are currently not the most important alternatives; combustion is responsible for 97% of the bio-energy produced in the world (Demirbas, 2003). For this work, a small furnace was designed and constructed to use biomass as its main source of fuel, and the combustion chamber was coupled with a helical transporter which linked to the secondary fuel reservoir to continually feed the combustion chamber with fine particles of agro-industrial residues. The design of the stove proved to be technically viable beginning with the balance of mass and energy for the air heating system. The proposed heat generator was easily constructed as it made use of simple and easily acquired materials, demanding no specialized labor. (author)

  5. Brain Basics

    Medline Plus

    Full Text Available ... in Real Life Brain Research Glossary Brain Basics (PDF, 10 pages) Introduction Watch the Brain Basics video ... early brain development, and may also assist in learning and memory. ... rise to disabilities or diseases. neural circuit —A network of neurons ...

  6. Brain Basics

    Medline Plus

    Full Text Available ... pituitary-adrenal (HPA) axis. Brain Basics in Real Life Brain Basics in Real Life—How Depression affects the Brain Meet Sarah Sarah ... having trouble coping with the stresses in her life. She began to think of suicide because she ...

  7. Brain Basics

    Medline Plus

    Full Text Available ... Basics will introduce you to some of this science, such as: How the brain develops How genes and the environment affect the brain The basic structure of the brain How different parts of the brain communicate and work with each other How changes in the brain ...

  8. Brain Basics

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    Full Text Available ... Basics in Real Life Brain Basics in Real Life—How Depression affects the Brain Meet Sarah Sarah is a middle-aged woman who seemed to have it all. She was happily married and successful in business. Then, after a serious setback at work, she lost interest ...

  9. BASIC Programming.

    Science.gov (United States)

    Jennings, Carol Ann

    Designed for use by both secondary- and postsecondary-level business teachers, this curriculum guide consists of 10 units of instructional materials dealing with Beginners All-Purpose Symbol Instruction Code (BASIC) programing. Topics of the individual lessons are numbering BASIC programs and using the PRINT, END, and REM statements; system…

  10. Brain Basics

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    Full Text Available ... Basics in Real Life Brain Basics in Real Life—How Depression affects the Brain Meet Sarah Sarah is a ... medical history. Epigenetic changes from stress or early-life experiences ... In contrast, major depression is a serious disorder that lasts for weeks. ...

  11. Uranium casting furnace automatic temperature control development

    International Nuclear Information System (INIS)

    Development of an automatic molten uranium temperature control system for use on batch-type induction casting furnaces is described. Implementation of a two-color optical pyrometer, development of an optical scanner for the pyrometer, determination of furnace thermal dynamics, and design of control systems are addressed. The optical scanning system is shown to greatly improve pyrometer measurement repeatability, particularly where heavy floating slag accumulations cause surface temperature gradients. Thermal dynamics of the furnaces were determined by applying least-squares system identification techniques to actual production data. A unity feedback control system utilizing a proportional-integral-derivative compensator is designed by using frequency-domain techniques. 14 refs

  12. A cylindrical furnace for absorption spectral studies

    Indian Academy of Sciences (India)

    R Venkatasubramanian

    2001-06-01

    A cylindrical furnace with three heating zones, capable of providing a temperature of 1100°C, has been fabricated to enable recording of absorption spectra of high temperature species. The temperature of the furnace can be controlled to ± 1°C of the set temperature. The salient feature of this furnace is that the material being heated can be prevented from depositing on the windows of the absorption cell by maintaining a higher temperature at both the ends of the absorption cell.

  13. Partnering and the WCI blast furnace reline

    Energy Technology Data Exchange (ETDEWEB)

    Musolf, D.W. [WCI Steel, Inc., Warren, OH (United States)

    1997-11-01

    In 1993, WCI Steel entered into a partnership agreement to perform a blast furnace reline. The reline included a complete rebrick from the tuyere breast to the furnace top including the tapholes. Also included was the replacement of the Paul Wurth top equipment from the receiving hoppers through the gearbox and distribution chute, a skip incline replacement, and installation of tilting runners and a casthouse roof. The bustle pipe and hot blast main were repaired. One stove was also replaced. The reline was accomplished in 36 days, wind to wind, which allowed for 29 days of construction inside the blast furnace proper.

  14. Quality of steel melted in plasma-arc furnace with ceramic crucible

    International Nuclear Information System (INIS)

    The particular features are discussed involved in the melting of steels Kh18N10T, 000Kh18N11, Kh12M and some others in a plasmarc furnace with a ceramic crucible. Conditions are considered providing for the best metal deoxidation, nitrogen dissolving in a hot metal, removal of impurities. Examination of stainless, tool and other high-alloy steels produced in plasmarc furnaces has revealed that these steels, as far as oxygen and nonmetallics content is concerned, are purer than the metal obtained in open arc furnaces. Indications are presented for the higher technological plasticity of tool rapid and stainless steels, the better corrosion resistance of stainless steels and the enhanced durability of steels for electric heaters, the more favourable strength properties of the materials under consideration. The plasmarc melting in combination with the various forms of refining remelting is advisable for the steels which are to comply with particularly severe requirements

  15. Hot metal temperature prediction and simulation by fuzzy logic in a blast furnace

    International Nuclear Information System (INIS)

    This work describes the development and further validation of a model devoted to blast furnace hot metal temperature forecast, based on Fuzzy logic principles. The model employs as input variables, the control variables of an actual blast furnace: Blast volume, moisture, coal injection, oxygen addition, etc. and it yields as a result the hot metal temperature with a forecast horizon of forty minutes. As far as the variables used to develop the model have been obtained from data supplied by an actual blast furnaces sensors, it is necessary to properly analyse and handle such data. Especial attention was paid to data temporal correlation, fitting by interpolation the different sampling rates. In the training stage of the model the ANFIS (Adaptive Neuro-Fuzzy Inference System) and the Subtractive Clustering algorithms have been used. (Author) 9 refs

  16. Basic hydraulics

    CERN Document Server

    Smith, P D

    2013-01-01

    BASIC Hydraulics aims to help students both to become proficient in the BASIC programming language by actually using the language in an important field of engineering and to use computing as a means of mastering the subject of hydraulics. The book begins with a summary of the technique of computing in BASIC together with comments and listing of the main commands and statements. Subsequent chapters introduce the fundamental concepts and appropriate governing equations. Topics covered include principles of fluid mechanics; flow in pipes, pipe networks and open channels; hydraulic machinery;

  17. Brain Basics

    Medline Plus

    Full Text Available ... The Growing Brain Inside the Brain: Neurons & Neural Circuits Neurons are the basic working unit of the ... distant nerve cells (via axons) to form brain circuits. These circuits control specific body functions such as ...

  18. Brain Basics

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    Full Text Available ... the anatomy, physiology, and chemistry of the nervous system. When the brain cannot effectively coordinate the billions ... basic working unit of the brain and nervous system. These cells are highly specialized for the function ...

  19. Brain Basics

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    Full Text Available ... News About Us Home > Health & Education > Educational Resources Brain Basics Introduction The Growing Brain The Working Brain ... to mental disorders, such as depression. The Growing Brain Inside the Brain: Neurons & Neural Circuits Neurons are ...

  20. Brain Basics

    Medline Plus

    Full Text Available ... Trials — Participants Statistics Help for Mental Illnesses Outreach Research Priorities Funding Labs at NIMH News About Us Home > Health & Education > Educational Resources Brain Basics Introduction The Growing Brain The ...

  1. Brain Basics

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    Full Text Available ... normal brain development and function can go awry, leading to mental illnesses. Brain Basics will introduce you ... of DNA. Sometimes this copying process is imperfect, leading to a gene mutation that causes the gene ...

  2. Brain Basics

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    Full Text Available ... Brain Basics will introduce you to some of this science, such as: How the brain develops How ... cell, and responds to signals from the environment; this all helps the cell maintain its balance with ...

  3. Brain Basics

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    Full Text Available ... Life Brain Basics in Real Life—How Depression affects the Brain Meet Sarah Sarah is a middle- ... However, recent research points to a possible new class of antidepressants that can relieve symptoms of the ...

  4. Brain Basics

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    Full Text Available ... for the function of conducting messages. A neuron has three basic parts: Cell body which includes the ... disorder (ADHD) . Glutamate —the most common neurotransmitter, glutamate has many roles throughout the brain and nervous system. ...

  5. Brain Basics

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    Full Text Available ... Brain Basics provides information on how the brain works, how mental illnesses are disorders of the brain, ... others live with symptoms of mental illness every day. They can be moderate, or serious and cause ...

  6. Brain Basics

    Science.gov (United States)

    ... News About Us Home > Health & Education > Educational Resources Brain Basics Introduction The Growing Brain The Working Brain ... to mental disorders, such as depression. The Growing Brain Inside the Brain: Neurons & Neural Circuits Neurons are ...

  7. Brain Basics

    Medline Plus

    Full Text Available ... the function of conducting messages. A neuron has three basic parts: Cell body which includes the nucleus, ... Plan in 2016 August 31, 2016, 2:00-3:00 PM ET Recovery Month September 2016 National ...

  8. Basic Finance

    Science.gov (United States)

    Vittek, J. F.

    1972-01-01

    A discussion of the basic measures of corporate financial strength, and the sources of the information is reported. Considered are: balance sheet, income statement, funds and cash flow, and financial ratios.

  9. Cancer Basics

    Science.gov (United States)

    ... Cancer? Breast Cancer Colon/Rectum Cancer Lung Cancer Prostate Cancer Skin Cancer Show All Cancer Types News and Features Cancer Glossary ACS Bookstore Cancer Information Cancer Basics Cancer Prevention & Detection Signs & Symptoms of Cancer Treatments & Side Effects ...

  10. Brain Basics

    Medline Plus

    Full Text Available ... Brain Basics provides information on how the brain works, how mental illnesses are disorders of the brain, ... learning more about how the brain grows and works in healthy people, and how normal brain development ...

  11. Blood Basics

    Science.gov (United States)

    ... Patient Group Links Advocacy Toolkit Home For Patients Blood Basics Blood is a specialized body fluid. It ... about 9 pints. Jump To: The Components of Blood and Their Importance Many people have undergone blood ...

  12. Brain Basics

    Medline Plus

    Full Text Available ... Real Life Brain Basics in Real Life—How Depression affects the Brain Meet Sarah Sarah is a ... volunteers PubMed Central: An archive of life sciences journals NIH Research Fact Sheets NIH Office of Science ...

  13. Brain Basics

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    Full Text Available ... How the brain develops How genes and the environment affect the brain The basic structure of the ... inside contents of the cell from its surrounding environment and controls what enters and leaves the cell, ...

  14. Brain Basics

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    Full Text Available ... and the environment affect the brain The basic structure of the brain How different parts of the ... for the cell to work properly including small structures called cell organelles. Dendrites branch off from the ...

  15. Brain Basics

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    Full Text Available ... science, such as: How the brain develops How genes and the environment affect the brain The basic ... that with brain development in people mental disorders. Genes and environmental cues both help to direct this ...

  16. Brain Basics

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    Full Text Available ... interconnections. neuron —A nerve cell that is the basic, working unit of the brain and nervous system, which processes and transmits information. neurotransmitter —A chemical produced by ...

  17. Brain Basics

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    Full Text Available ... Real Life Brain Basics in Real Life—How Depression affects the Brain Meet Sarah Sarah is a ... blues" from time to time. In contrast, major depression is a serious disorder that lasts for weeks. ...

  18. Body Basics

    Science.gov (United States)

    ... about how the body works, what basic human anatomy is, and what happens when parts of the body don't function properly. Blood Bones, Muscles, and Joints Brain and Nervous System Digestive System Endocrine System Eyes Female Reproductive System ...

  19. Brain Basics

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    Full Text Available ... Health & Education Mental Health Information Publications Educational Resources Clinical Trials — Participants Statistics Help for Mental Illnesses Outreach Research Priorities Funding Labs at NIMH News About Us Home > Health & Education > Educational Resources Brain Basics Introduction ...

  20. Thermal Characteristics of Heating-furnace with Regenerative Burner

    OpenAIRE

    HUA, Jianshe; Li, Xiaoming; Kawabata, Nobuyoshi

    2005-01-01

    Thermal characteristics between the heating-furnace with regenerative burner and the classical triple-fired continuous furnace by heat balance testing for two billet steel heating-furnace at the same billet steel heating have been analyzed. In addition, the operating principle, the thermal characteristics and the effect of energy saving for heating-furnace with regenerative burner are introduced.

  1. Praxair's dilute oxygen combustion technology for pyrometallurgical applications

    Science.gov (United States)

    Riley, M. F.; Kobayashi, H.; Deneys, A. C.

    2001-05-01

    Dilute oxygen combustion (DOC) technology uses separate high-velocity fuel and oxygen jets to generate strong in-furnace gas recirculation, producing combustion between the fuel and a highly diluted oxygen and furnace-gas mixture. These very low NOx oxy-fuel burners have been developed and commercially demonstrated in steel reheating furnaces. The burner design meets industry needs for increased productivity and lower operating costs with minimal capital expense and low maintenance. The performance of DOC technology has been measured under laboratory and industrial conditions encompassing both natural gas and coke oven gas firing, and a wide range of furnace temperatures and nitrogen levels that simulate air infiltration. This paper describes the results of the tests using natural gas as the fuel and lists potential applications for DOC technology in the non-ferrous metals industry.

  2. Advanced Automated Directional Solidification Furnace (AADSF)

    Science.gov (United States)

    1983-01-01

    The Advanced Automated Directional Solidification Furnace (AADSF) with the Experimental Apparatus Container (EAC) attached flew during the USMP-2 mission. This assembly consists of a furnace module, a muffle tube assembly and a translation mechanism which are enclosed in the EAC. During USMP-2, the AADSF was used to study the growth of mercury cadmium telluride crystals in microgravity by directional solidification, a process commonly used on earth to process metals and grow crystals. The furnace is tubular and has three independently controlled temperature zone . The sample travels from the hot zone of the furnace (1600 degrees F) where the material solidifies as it cools. The solidification region, known as the solid/liquid interface, moves from one end of the sample to the other at a controlled rate, thus the term directional solidification.

  3. Chamberless residential warm air furnace design

    Energy Technology Data Exchange (ETDEWEB)

    Godfree, J. [Product Design consultant, Pugwash (Canada)

    1996-07-01

    This brief paper is an introduction to the concept of designing residential warm air furnaces without combustion chambers. This is possible since some small burners do not require the thermal support of a combustion chamber to complete the combustion process.

  4. LPCVD Furnace: Tystar Mini Tytan 4600

    Data.gov (United States)

    Federal Laboratory Consortium — Description: CORAL Names: SiN LPCVD, Poly LPCVD, LTO LPCVD This three stack furnace system is utilized to deposit silicon nitride, polysilicon, and low temperature...

  5. Cast construction elements for heat treatment furnaces

    Directory of Open Access Journals (Sweden)

    B. Piekarski

    2011-07-01

    Full Text Available The study presents sketches and photos of the cast creep-resistant components used in various types of heat treatment furnaces. The shape of the elements results from the type of the operation carried out in the furnace, while dimensions are adjusted to the size of the furnace working chamber. The castings are mainly made from the high-alloyed, austenitic chromium-nickel or nickel-chromium steel, selecting the grade in accordance with the furnace operating conditions described by the rated temperature, the type and parameters of the applied operating atmosphere, and the charge weight. Typical examples in this family of construction elements are: crucibles, roller tracks, radiant tubes and guides. The majority of castings are produced in sand moulds.

  6. Kaolinite Refractory Bricks for Blast Furnaces

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ This standard is suitable to the fireclay bricks for blast furnace. 1 Classification, Shape and Dimension 1 According to physical and chemical indexes, the brick can be divided into two trademarks: ZGN-42 and GN-42.

  7. Anhydrous Taphole Mix for Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan

    2010-01-01

    @@ 1 Scope This standard specifies the term,definition,brand,label,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of anhydrous taphole mix for blast furnace.

  8. Modular Distributed Concentrator for Solar Furnace Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This research proposes to develop a lightweight approach to achieving the high concentrations of solar energy needed for a solar furnace achieving temperatures of...

  9. BLAST FURNACE GRANULAR COAL INJECTION SYSTEM; FINAL

    International Nuclear Information System (INIS)

    Bethlehem Steel Corporation (BSC) requested financial assistance from the Department of Energy (DOE), for the design, construction and operation of a 2,800-ton-per-day blast furnace granulated coal injection (BFGCI) system for two existing iron-making blast furnaces. The blast furnaces are located at BSC's facilities in Burns Harbor, Indiana. The demonstration project proposal was selected by the DOE and awarded to Bethlehem in November 1990. The design of the project was completed in December 1993 and construction was completed in January 1995. The equipment startup period continued to November 1995 at which time the operating and testing program began. The blast furnace test program with different injected coals was completed in December 1998

  10. Improved cooler design of electric arc furnace refractory in mining industry using thermal analysis modeling and simulation

    International Nuclear Information System (INIS)

    Production of steel and nickel using the electric arc furnace should be focused on the intensification of energy. Improvement of energy efficiency of the most consuming facilities was achieved by improving the use of alternative energy minimization such as reducing the heat lost of hot gases, minimizing the heat radiated through refractory linings of metallurgical furnaces, and cooling the highly thermally stressed components. The refractory of electric arc furnace should be modified to achieve the best cooling system of the furnace. In this physical modeling and simulation works, four modification scenarios of wall refractory designs were simulated, i.e. refractory with basic design, refractory with deep plate coolers, refractory with extra plate coolers, and refractory with wall falling film coolers. Finally, the use of deep plate cooler and the existing waffle cooler system was considered to be the best design of efficient electric arc furnace operationally. - Highlights: • Electric arc furnace design should be focused on the intensification of energy. • Refractory of electric arc furnace were modified to achieve the best cooling system. • Four modification scenarios of the wall refractory designs were simulated. • Use of deep plate cooler and existing waffle cooler system is the best cooling

  11. Regenerative burner use on reheat furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Baggley, G.W. [Bloom Engineering Co. Inc., Pittsburgh, PA (United States)

    1995-06-01

    The environmental advantages of using regenerative burner technology on steel reheat furnaces are explored in this article, in particular improved fuel energy efficiencies and reduced pollution emissions, of nitrogen oxides and carbon monoxide. Experience of the use of regenerative burners in the United States and Japan, where they have achieved significant market penetration is also described, including a case history of a top-fired billet reheat furnace installed in the United States. (UK)

  12. Waste and dust utilisation in shaft furnaces

    OpenAIRE

    Senk, D.; Babich, A.; Gudenau, H. W.

    2005-01-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC) has been studied when injecting into shaft furnaces. Following sha...

  13. The use of blast furnace slag

    OpenAIRE

    Václavík, Vojtěch; Dirner, Vojtech; Dvorský, Tomáš; Daxner, J.

    2012-01-01

    The paper presents the results of experimental research that dealt with the substitution of fi nely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on fi nely ground blast furnace slag were observed. Rad predstavlja rezultate eksperimentalnog istraživanja koja se bave mogućnostima primjene fi nozrnate troske iz visoke peći za Portland cement u jednostavnoj proiz...

  14. Coals characterization for blast furnace tuyeres injection

    International Nuclear Information System (INIS)

    The efficiency of blast furnace operation with pulverized coal injection (PCI) by tuyeres is determined by the composition and properties of the used coals and by the quality of the ferrous burden and coke. A study in thermo balance of coals to be injected by tuyeres is carried out, and the softening and melting temperatures of coals ash are determined. The coal performance and its influence in the blast furnace operation is estimated. (Author) 7 refs

  15. Voltage stabilizers for high temperature furnace

    International Nuclear Information System (INIS)

    The stabilization of furnace temperatures in the range 1500-2500 C has been achieved by controlling the effective (rms) value of the supply voltage of the heating element. Temperature variations are less than, or equal to, one degree C in the whole working range of the furnace. Two types of set-ups have been developed: one is static, the other takes use of a servo-motor. (author)

  16. Magnesia-Chrome Refractories for Flash Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Yong; CHEN Kaixian; LU Xinghua; LIU Jianlong; SUN Jialin; HONG Yanruo

    2002-01-01

    The rapid development of our country's heavy nonferrous metallurgical technology and the revolution in new type of heavynon-ferrous metallurgical furnace have imposed more critical demand on the refractory materials ,i. e. high quality and long service life. This paper presents the domestic status of the refractories for flash furnace , briefly describes the wear of the refractory used , and it is considered that the domestic in refractories for flashfurnace can be surely realized.

  17. Solar Convective Furnace for Metals Processing

    Science.gov (United States)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  18. Dilute Oxygen Combustion - Phase 3 Report

    Energy Technology Data Exchange (ETDEWEB)

    Riley, Michael F.

    2000-05-31

    Dilute Oxygen Combustion (DOC) burners have been successfully installed and operated in the reheat furnace at Auburn Steel Co., Inc., Auburn, NY, under Phase 3 of the Dilute Oxygen Combustion project. Two new preheat zones were created employing a total of eight 6.5 MMBtu/hr capacity burners. The preheat zones provide a 30 percent increase in maximum furnace production rate, from 75 tph to 100 tph. The fuel rate is essentially unchanged, with the fuel savings expected from oxy-fuel combustion being offset by higher flue gas temperatures. When allowance is made for the high nitrogen level and high gas phase temperature in the furnace, measured NOx emissions are in line with laboratory data on DOC burners developed in Phase 1 of the project. Burner performance has been good, and there have been no operating or maintenance problems. The DOC system continues to be used as part of Auburn Steel's standard reheat furnace practice. High gas phase temperature is a result of the high firing density needed to achieve high production rates, and little opportunity exists for improvement in that area. However, fuel and NOx performance can be improved by further conversion on furnace zones to DOC burners, which will lower furnace nitrogen levels. Major obstacles are cost and concern about increased formation of oxide scale on the steel. Oxide scale formation may be enhanced by exposure of the steel to higher concentrations of oxidizing gas components (primarily products of combustion) in the higher temperature zones of the furnace. Phase 4 of the DOC project will examine the rate of oxide scale formation in these higher temperature zones and develop countermeasures that will allow DOC burners to be used successfully in these furnace zones.

  19. Dilute Oxygen Combustion Phase 3 Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Riley, M.F.; Ryan, H.M.

    2000-05-31

    Dilute Oxygen Combustion (DOC) burners have been successfully installed and operated in the reheat furnace at Auburn Steel Co., Inc., Auburn, NY, under Phase 3 of the Dilute Oxygen Combustion project. Two new preheat zones were created employing a total of eight 6.5 MMBtu/hr capacity burners. The preheat zones provide a 30 percent increase in maximum furnace production rate, from 75 tph to 100 tph. The fuel rate is essentially unchanged, with the fuel savings expected from oxy-fuel combustion being offset by higher flue gas temperatures. When allowance is made for the high nitrogen level and high gas phase temperature in the furnace, measured NOx emissions are in line with laboratory data on DOC burners developed in Phase 1 of the project. Burner performance has been good and there have been no operating or maintenance problems. The DOC system continues to be used as part of Auburn Steel?s standard reheat furnace practice. High gas phase temperature is a result of the high firing density needed to achieve high production rates, and little opportunity exists for improvement in that area. However, fuel and NOx performance can be improved by further conversion of furnace zones to DOC burners, which will lower furnace nitrogen levels. Major obstacles are cost and concern about increased formation of oxide scale on the steel. Oxide scale formation may be enhanced by exposure of the steel to higher concentrations of oxidizing gas components (primarily products of combustion) in the higher temperature zones of the furnace. Phase 4 of the DOC project will examine the rate of oxide scale formation in these higher temperature zones and develop countermeasures that will allow DOC burners to be used successfully in these furnace zones.

  20. EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

    Directory of Open Access Journals (Sweden)

    MAHSHAD YAZDANIPOUR

    2011-03-01

    Full Text Available A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry binder ratio of 0.30 exhibits the highest 28-day compressive strength, i.e. 36 MPa. Mixes containing 5 wt.% of ground granulated blast furnace slag showed the least efflorescence or best soundness. Laboratory techniques of X-ray diffractometry (XRD, fourier transform infrared spectroscopy (FTIR, and scanning electron microscopy (SEM were utilized for characterizing a number of mixes and studying their molecular and micro-structure. Investigations done by scanning electron microscopy confirm that smaller blast-furnace slag particles react totally while the larger ones react partially with alkaline activators and contribute to the formation of a composite microstructure.

  1. The effect of heating power on impurity formation and transport during the holding phase in a Bridgman furnace for directional solidification of multi-crystalline silicon

    Science.gov (United States)

    Ellingsen, Kjerstin; Lindholm, Dag; M`Hamdi, Mohammed

    2016-06-01

    Oxygen and carbon are the most common impurities in multi-crystalline silicon. The general mechanism for formation and transport of O and C in the solidification furnace is as follows: oxygen from the silica crucible comes into the melt and combines with a silicon atom and evaporates at the gas/melt interface in the form of silicon oxide (SiO). Argon inert gas, injected into the furnace chamber, carries the SiO to the hot graphite fixtures, where it reacts with carbon to form carbon monoxide (CO) and silicon carbide (SiC). CO is carried by the gas to the melt free surface, where it dissociates into carbon and oxygen. Finally, during solidification oxygen and carbon are incorporated into the crystal. A global furnace model accounting for heat transfer, melt flow, gas flow and impurity transport has been applied to investigate the oxygen and carbon formation and transport in a vertical Bridgman furnace during the holding phase when the furnace is at its hottest. A case study is performed to investigate the effect of the applied heating power on the carbon and oxygen concentrations in the melt prior to solidification.

  2. Process furnace safety - How Neste could improve the safety of the furnaces in their Porvoo and Naantali refineries

    OpenAIRE

    Sandås, Emil

    2016-01-01

    Process furnaces are some of the main pieces of equipment in the refining industry. However, furnaces have some safety issues: no exact understanding, extreme temperatures and, if they fail, severe consequences. The extreme conditions in furnaces can result in elevated corrosion rate, which is why corrosion is a common reason for furnace failure. This thesis focuses on Neste's furnaces in their Porvoo and Naantali refineries, and how their safety could be improved. One of the biggest prob...

  3. Basic electronics

    CERN Document Server

    Holbrook, Harold D

    1971-01-01

    Basic Electronics is an elementary text designed for basic instruction in electricity and electronics. It gives emphasis on electronic emission and the vacuum tube and shows transistor circuits in parallel with electron tube circuits. This book also demonstrates how the transistor merely replaces the tube, with proper change of circuit constants as required. Many problems are presented at the end of each chapter. This book is comprised of 17 chapters and opens with an overview of electron theory, followed by a discussion on resistance, inductance, and capacitance, along with their effects on t

  4. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  5. Brain Basics

    Medline Plus

    Full Text Available ... Life Brain Basics in Real Life—How Depression affects the Brain Meet Sarah Sarah is a middle-aged woman ... new memories. hypothalmic-pituitary-adrenal (HPA) axis —A brain-body ... stress. impulse —An electrical communication signal sent between neurons ...

  6. Basic Skills.

    Science.gov (United States)

    Luparelli, Augustus N.; And Others

    1981-01-01

    These four articles focus on developing basic reading, science, and job search skills: "Reading Program for Vocational Classes" by Augustus Luparelli; "Why Teach Employability Skills?" by Larry Siefferman; "Improving Vocabulary and Reading Skills" by Edythe Conway; and "Science in Everyday Life" by Virginia Eleazer and George Carney. (SK)

  7. Brain Basics

    Medline Plus

    Full Text Available ... will fire. This enhances the electrical flow among brain cells required for normal function and plays an important ... of neurons and their interconnections. neuron —A nerve cell that is the basic, working unit of the brain and nervous system, which processes and transmits information. ...

  8. Brain Basics

    Medline Plus

    Full Text Available ... Welcome. Brain Basics provides information on how the brain works, how mental illnesses are disorders of the brain, ... highly developed area at the front of the brain that, in humans, plays a role in executive functions such as ...

  9. Ethanol Basics

    Energy Technology Data Exchange (ETDEWEB)

    None

    2015-01-30

    Ethanol is a widely-used, domestically-produced renewable fuel made from corn and other plant materials. More than 96% of gasoline sold in the United States contains ethanol. Learn more about this alternative fuel in the Ethanol Basics Fact Sheet, produced by the U.S. Department of Energy's Clean Cities program.

  10. Basic Backwardness.

    Science.gov (United States)

    Weingartner, Charles

    This paper argues that the "back to basics" movement is regressive and that regression is the characteristic mode of fear-ridden personalities. It is argued that many people in American society today have lost their ability to laugh and do not have the sense of humor which is crucial to a healthy mental state. Such topics as necrophilia, mental…

  11. Ferromanganese Furnace Modelling Using Object-Oriented Principles

    Energy Technology Data Exchange (ETDEWEB)

    Wasboe, S.O.

    1996-12-31

    This doctoral thesis defines an object-oriented framework for aiding unit process modelling and applies it to model high-carbon ferromanganese furnaces. A framework is proposed for aiding modelling of the internal topology and the phenomena taking place inside unit processes. Complex unit processes may consist of a number of zones where different phenomena take place. A topology is therefore defined for the unit process itself, which shows the relations between the zones. Inside each zone there is a set of chemical species and phenomena, such as reactions, phase transitions, heat transfer etc. A formalized graphical methodology is developed as a tool for modelling these zones and their interaction. The symbols defined in the graphical framework are associated with objects and classes. The rules for linking the objects are described using OMT (Object Modeling Technique) diagrams and formal language formulations. The basic classes that are defined are implemented using the C++ programming language. The ferromanganese process is a complex unit process. A general description of the process equipment is given, and a detailed discussion of the process itself and a system theoretical overview of it. The object-oriented framework is then used to develop a dynamic model based on mass and energy balances. The model is validated by measurements from an industrial furnace. 101 refs., 119 figs., 20 tabs.

  12. The oxidation and reduction of chromium of stainless steels in an eletric arc furnace

    OpenAIRE

    Arh, B.; F. Tehovnik

    2011-01-01

    The oxidation of chromium during the elaboration of stainless steels occurs with oxygen in solution blown inthe melt and with oxides in the slag. A higher content of silicon in the furnace charge decreases the extent of oxidation of chromium, however, the efficient reduction of chromium from the slag is of essential importance for a minimal loss of chromium. In this survey, the theory of the oxidation of chromium, its reduction from the slag and the conditions for the formation of foaming sla...

  13. The flash reduction of electric arc furnace dusts

    Science.gov (United States)

    Wu, Li; Themelis, Nickolas J.

    1992-01-01

    The flash processing of electric arc furnace (EAF) dusts is a promising method for recovering zinc and producing nontoxic slags for direct disposal. In order to reduce the zinc content of the dust particles and maintain the iron content in oxide form, a certain range of temperature and oxygen potential must be provided, as dictated by thermodynamic requirements. Experiments were conducted with EAF dusts at three levels of zinc concentration in an electrically heated flash reactor. The results showed that the CO:CO2 ratio in the process gas was the most important parameter. The effects of zinc content in dust and O2 in inlet gas on zinc recovery were secondary. Toxicity leach tests showed that the resulting slag, even at low zinc recovery, can be disposed safely as landfill.

  14. Iron loss in high-power arc steelmaking furnaces

    Directory of Open Access Journals (Sweden)

    V. P. Karasyov

    2016-07-01

    Full Text Available There is considered the power operating mode of a high-power arc steelmaking furnaces (ASMF in the period of the flat bath. It is revealed that electric energy is mainly spent for heating and overheating the foamed slag. Heat transferring from slag to metal is carried out by the convective agitation of the bath. For agitation there is used intensive purging of the bath with oxygen that causes increased iron losses with the running foamed slag. There are noted the negative points of working with the foamed slag. It is recommended to expand R&D in the field of optimizing the power operating mode of high-power ASMF.

  15. Industrial and process furnaces principles, design and operation

    CERN Document Server

    Jenkins, Barrie

    2014-01-01

    Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

  16. Crew Member Interface with Space Station Furnace Facility

    Science.gov (United States)

    Cash, Martha B.

    1997-01-01

    The Space Station Furnace Facility (SSFF) is a facility located in the International Space Station United States Laboratory (ISS US Lab) for materials research in the microgravity environment. The SSFF will accommodate basic research, commercial applications, and studies of phenomena of metals and alloys, electronic and photonic materials, and glasses and ceramics. To support this broad base of research requirements, the SSFF will operate, regulate, and support a variety of Experiment Modules (EMs). To meet station requirements concerning the microgravity level needed for experiments, station is providing an active vibration isolation system, and SSFF provides the interface. SSFF physically consists of a Core Rack and two instrument racks (IRs) that occupy three adjacent ISS US Lab rack locations within the International Space Station (ISS). All SSFF racks are modified International Standard Payload Racks (ISPR). SSFF racks will have a 50% larger pass through area on the lower sides than ISPRs to accommodate the many rack to rack interconnections. The Instrument Racks are further modified with lowered floors and an additional removable panel (15" x 22") on top of the rack for access if needed. The Core Rack shall contain all centralized Core subsystems and ISS subsystem equipment. The two Instrument Racks shall contain the distributed Core subsystem equipment, ISS subsystem equipment, and the EMs. The Core System, which includes the Core Rack, the IR structures, and subsystem components located in the IRs serves as the central control and management for the IRs and the EMs. The Core System receives the resources provided by the International Space Station (ISS) and modifies, allocates, and distributes these resources to meet the operational requirements of the furnace. The Core System is able to support a total of four EMs and can control, support, and activate/deactivate the operations of two EMs, simultaneously. The IRs can be configured to house two small EMs or

  17. Modelling of turbulent combustion in the blast furnace raceway

    Energy Technology Data Exchange (ETDEWEB)

    Karvinen, R.; Maekiranta, R. [Tampere Univ. (Finland). Energy and Process Engineering

    1996-12-31

    The phenomena concerning coke-gas -suspension and simultaneous combustion of solid coke particles and residual fuel oil in a blast furnace raceway are modelled. The flow field of suspension is predicted by using the two fluid model, which is based on the Eulerian method, in the Phoenics code. The standard k-e -model of turbulence is used. Pyrolysis of oil droplets is calculated with the own coded subroutine, which is based on the Lagrangian approach. Gas phase reaction rate is assumed to be controlled by chemical kinetics. Radiative heat transfer is calculated by using the six-flux method. Heterogenous surface reactions are used for the coke particles. Calculations without coke combustion show that due to a poor mixing in the hot blast, pyrolysis gases of residual fuel oil have not time enough to react with oxygen. It is obvious that if combustion of coke particles is taken into account, the oxygen content in the blast decreases to such a level, that unburnt pyrolysis gases can flow out of the raceway causing problems. The distribution of coke void fraction has been succeeded to predict in the raceway domain. Coke particles fall from the upper part of the raceway to the hot blast forming locally high concentrations, which affect very strongly the oxygen distribution of the hot blast. (orig.) SULA 2 Research Programme; 10 refs.

  18. Three-dimensional modelling of in-furnace coal/coke combustion in a blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Y.S. Shen; B.Y. Guo; A.B. Yu; P.R. Austin; P. Zulli [University of New South Wales, Sydney, NSW (Australia). Lab for Simulation and Modelling of Particulate Systems

    2011-02-15

    A three-dimensional mathematical model of the combustion of pulverized coal and coke is developed. The model is applied to the region of lance-blowpipe-tuyere-raceway-coke bed to simulate in-furnace phenomena of pulverized coal injection in an ironmaking blast furnace. The model integrates not only pulverized coal combustion model in the blowpipe-tuyere-raceway-coke bed but also coke combustion model in the coke bed. The model is validated against the measurements under different conditions. The comprehensive in-furnace phenomena are investigated in the raceway and coke bed, in terms of flow, temperature, gas composition, and coal burning characteristics. The underlying mechanisms for the in-furnace phenomena are also analysed. The simulation results indicate that it is important to include recirculation region in the raceway and the coke bed reactions for better understanding in-furnace phenomena. The model provides a cost-effective tool for understanding and optimizing the in-furnace flow-thermo-chemical characteristics of the PCI operation in full-scale blast furnaces. 32 refs., 10 figs., 3 tabs.

  19. Oxygen Therapy

    Science.gov (United States)

    Oxygen therapy is a treatment that provides you with extra oxygen. Oxygen is a gas that your body needs to function. Normally, your lungs absorb oxygen from the air you breathe. But some conditions ...

  20. A heating partition for a coking furnace

    Energy Technology Data Exchange (ETDEWEB)

    Strelov, K.K.; Ivanova, A.V.; Kaufman, A.A.; Kuznetsov, G.I.; Likhogub, Ye.P.; Turman, D.S.; Varshavskiy, T.P.; Volfovskiy, G.M.

    1983-01-01

    A coking furnace heating partition (OPKT) is proposed in order to increase reliability by increasing its strength. The proposal includes equipping with a vertical wall (St) made of Dinas brick and positioning it along the longitudinal axis of the coking furnace heating panel. The dividing walls are made of Dinas brick and their faces are disposed between the bricks of the wall of the coking chamber (KK). The surface of the coking chamber wall is made from magnesite or corundum brick which makes up 70 to 80 percent of the operational surface (Pv) of the wall. The presence of the vertical wall in combination with the

  1. Optimization of Temperature Controller for Electric Furnace

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Genetic algorithms are based on the principle of natural selection and the optimization of natural generation. We can select the number of the bit strings and mutation rate reasonably, the global optimal solution can be obtained. GAs adopt the binary code as optimizing parameter and this binary code can be used in computer controller easily. This paper studies the application of the GAs to the electric furnace temperature control. When the electric furnace mathematics model varies with the working condition, the parameter of controller can be optimized on line. So the system performance can be improved effectively.

  2. Measure Guideline: High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  3. Measure Guideline. High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Rose, W. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2012-10-01

    This measure guideline covers installation of high-efficiency gas furnaces, including: when to install a high-efficiency gas furnace as a retrofit measure; how to identify and address risks; and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  4. Waste and dust utilisation in shaft furnaces

    Directory of Open Access Journals (Sweden)

    Senk, D.

    2005-12-01

    Full Text Available Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

    Los residuos y polvos de filtro provenientes de la industria siderúrgica, de la obtención de metales no ferrosos y de otras industrias, pueden ser utilizados, por ejemplo, en procesos de aglomeración como sintetizado, peletizado o briqueteado. En su caso, estos pueden ser inyectados en los hornos de cuba. Este artículo se enfoca a la inyección de estos materiales en los hornos de cuba. El comportamiento de la combustión y reducción de los polvos ricos en hierro y carbono y también lodos que contienen plomo, zinc y compuestos alcalinos y otros residuos con o sin carbón pulverizado (CP fue examinado, cuando se inyectaron en hornos de cuba. Los siguientes hornos de cuba fueron examinados: Horno alto, cubilote, OxiCup y horno de cuba Imperial Smelting. Las investigaciones se llevaron a cabo a escala de laboratorio e industrial. Algunos residuos y polvos bajo ciertas condiciones, no sólo pueden ser reciclados, sino también mejoran la eficiencia de combustión en las toberas, la operación y productividad del horno.

  5. Basic electronics

    CERN Document Server

    Tayal, DC

    2010-01-01

    The second edition of this book incorporates the comments and suggestions of my friends and students who have critically studied the first edition. In this edition the changes and additions have been made and subject matter has been rearranged at some places. The purpose of this text is to provide a comprehensive and up-to-date study of the principles of operation of solid state devices, their basic circuits and application of these circuits to various electronic systems, so that it can serve as a standard text not only for universities and colleges but also for technical institutes. This book

  6. Regression Basics

    CERN Document Server

    Kahane, Leo H

    2007-01-01

    Using a friendly, nontechnical approach, the Second Edition of Regression Basics introduces readers to the fundamentals of regression. Accessible to anyone with an introductory statistics background, this book builds from a simple two-variable model to a model of greater complexity. Author Leo H. Kahane weaves four engaging examples throughout the text to illustrate not only the techniques of regression but also how this empirical tool can be applied in creative ways to consider a broad array of topics. New to the Second Edition Offers greater coverage of simple panel-data estimation:

  7. First d. c. arc furnace for steelmaking in the world

    Energy Technology Data Exchange (ETDEWEB)

    1982-09-06

    On June 25, 1982, a prototype d.c. arc furnace with a capacity of 12 t started trial operation at the Kreuztal-Buschhuetten steel foundry of Messrs. SMS Schloemann-Siemag AG, after its operating capability had been tested with same test charges. It is the world's first d.c. arc furnace to be operated in a production plant. The furnaces constructed so far were experimental furnaces, operated periodically for research purposes.

  8. Effect of furnace atmosphere on E-glass foaming

    OpenAIRE

    Kim, D. S.; Dutton, Bryan C.; Hrma, Pavel R.; Pilon, Laurent

    2006-01-01

    The effect of furnace atmosphere on E-glass foaming has been studied with the specific goal of understanding the impact of increased water content on foaming in oxy-fired furnaces. E-glass foams were generated in a fused-quartz crucible located in a quartz window furnace equipped with video recording. The present study showed that humidity in the furnace atmosphere destabilizes foam, while other gases have little effect on foam stability. These findings do not contradict the generally accepte...

  9. Numerical Simulation of Combustion Characteristics in High Temperature Air Combustion Furnace

    Institute of Scientific and Technical Information of China (English)

    WANG Ai-hua; CAI Jiu-ju; XIE Guo-wei

    2009-01-01

    The influences of air preheating temperature, oxygen concentration, and fuel inlet temperature on flame properties, and NOx formation and emission in the furnace were studied with numerical simulation. The turbulence behavior was modeled using the standard k-e model with wall function, and radiation was handled using discrete ordi-nate radiation model. The PDF (probability density funetion)/mixture fraction combustion model was used to simu-late the propane combustion. Additionally, computations of NOx formation rates and NOx concentration were carried out using a post-processor on the basis of previously calculated velocities, turbulence, temperature, and chemical composition fields. The results showed that high temperature air combustion (HiTAC) is spread over a much larger volume than traditional combustion, flame volume increases with a reduction of oxygen eoncentration, and this trend is clearer if oxygen concentration in the preheated air is below 10%. The temperature profile becomes more uniform when oxygen concentration in preheated air decreases, especially at low oxygen levels. Increase in fuel inlet tempera-ture lessens the mixing of the fuel and air in primary combustion zone, ereates more uniform distribution of reactants inside the flame, decreases the maximum temperature in furnace, and reduces NOx emission greatly.

  10. Atom diffusion in furnaces - models and measurements

    Czech Academy of Sciences Publication Activity Database

    Sadagoff, Y. M.; Dědina, Jiří

    2002-01-01

    Roč. 57, č. 3 (2002), s. 535-549. ISSN 0584-8547 R&D Projects: GA ČR GA203/01/0453 Institutional research plan: CEZ:AV0Z4031919 Keywords : diffusion coefficients * graphite furnace * atomic absorption spectrometry Subject RIV: CB - Analytical Chemistry, Separation Impact factor: 2.695, year: 2002

  11. INVESTIGATIONS ON OPERATION OF ROTARY TILTING FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2016-02-01

    Full Text Available Rotary tilting furnace (RTF is a new type of fuel furnaces, that provide the most efficient heating and recycling of polydisperse materials. The paper describes results of the investigations on thermal processes in the RTF, movement of materials and non-isothermal gas flow during kiln rotary process. The investigations have been carried out while using physical and computer simulations and under actual operating conditions applying the pilot plant. Results of the research have served as a basis for development of recommendations on the RTF calculations and designing and they have been also used for constructional design of a rotary tilting furnace for heating and melting of cast iron chips, reduction smelting of steel mill scale, melting of aluminum scrap, melting of lead from battery scrap. These furnaces have a high thermal efficiency (~50 %, technological flexibility, high productivity and profitability. Proven technical solutions for recycling of ferrous and non-ferrous metals develop the use of RTF in the foundry and metallurgical industry as the main technological unit for creation of cost-effective small-tonnage recycling of metal waste generated at the plants. The research results open prospects for organization of its own production for high-quality charging material in Belarus in lieu of imported primary metal. The proposed technology makes it possible to solve environmental challenge pertaining to liquidation of multi-tonnage heaps of metal-containing wastes.

  12. Effect of electropolishing on vacuum furnace design

    Directory of Open Access Journals (Sweden)

    Sutanwi Lahiri

    2015-03-01

    Full Text Available The use of thermal shields of materials having low emissivity in vacuum furnaces is well-known. However, the surface condition of the heat shields is one of the most important factors governing their efficiency as radiation resistances. The emissivity of the thermal shields dictates the power rating of the heaters in furnace design. The unpolished materials used in the heater tests showed poor performance leading to loss of a signi­ficant percentage of the input power. The present work deals with the refur­bishment of the radiation heat shields used in a furnace for heating graphite structure. The effect of refurbishment of the heat shields by the buffing and subsequently electro­polishing was found to improve the performance of the shields as heat reflectors. The com­position of the electrolyte was chosen in such a way that the large shields of Mo, Inconel and SS can be polished using the same reagents in different ratios. The present work deals with the development of a standard electropolishing procedure for large metallic sheets and subsequently qualifying them by roughness and emissivity measure­ments. The improvement noted in the shielding efficiency of the furnace in the subsequent runs is also discussed here.

  13. Design of advanced industrial furnaces using numerical modeling method

    OpenAIRE

    Dong, Wei

    2000-01-01

    This doctoral thesis describes the fundamentals ofmathematical modeling for the industrial furnaces and boilersand presents the results from the numerical simulations of sometypical applications in advanced industrial furnaces andboilers. The main objective of this thesis work is to employcomputational fluid dynamics (CFD) technology as an effectivecomputer simulation tool to study and develop the newcombustion concepts, phenomena and processes in advancedindustrial furnaces and boilers. The ...

  14. Material challenges in ethylene pyrolysis furnace heater service

    Energy Technology Data Exchange (ETDEWEB)

    Ibarra, S.

    1980-02-01

    Operating temperatures of pyrolysis furnaces are sometimes in excess of 2000/sup 0/F (1100/sup 0/C). These temperatures are very detrimental to the life of the typical HK-40 furnace tubes which normally have a three to five year life in the hot section of these furnaces. Short life is attributed to rapid carburization of ID surfaces which subjects tubes to higher than normal stresses and results in creep cracking of furnace tubes. As an aid to understanding the materials problems the ethylene process will be presented, along with data on the carburization of furnace tubes.

  15. Advanced control of walking-beam reheating furnace

    Institute of Scientific and Technical Information of China (English)

    Zhigang Chen; Chao Xu; Bin Zhang; Huihe Shao; Jianmin Zhang

    2003-01-01

    Reheating furnace is an important device with complex dynamic characteristics in steel plants. The temperature tracing control of reheating furnace has great importance both to the quality of slabs and energy saving. A model-based control strategy,multivariable constrained control (MCC) for the reheating furnace control is used. With this control method, the furnace is treated as a six-input-six-output general model with loops coupled in nature. Compared with the traditional control, the proposed control strategy gets better temperature tracing accuracy and exhibits some energy saving feature. The simulation results show that the performance of the furnace is greatly improved.

  16. AUTOMATION OF GLASS TEMPERING FURNACE BY USING PLC

    Directory of Open Access Journals (Sweden)

    Abdullah BÜYÜKYILDIZ

    2007-02-01

    Full Text Available In this study, a furnace which is used for observation of environments under high temperature, and also used for manufacturing of glasses which are resisted to high temperature has been designed and implemented. Automation of this system has been done by using PLC. Operating parameters of furnace such as materials entering, the furnace, the local temperature control of furnace, cooling control and materials outing have been sensed with Hall Effect Sensor. Furthermore, the observation of parameters of furnace on screen has been provided with SCADA software. Obtained products have been shown the system works successfully.

  17. Conceptual model of the 'blast furnace' version of formation of nuclear-dangerous accumulation on the Ch NPP Unit 4

    International Nuclear Information System (INIS)

    Basic provisions of conceptual model of the 'blast furnace' version of formation of nuclear-dangerous accumulation of the fuel containing materials (FCM) hidden in a zone of pro-melting of a under-reactor slab of the Chernobyl NPP Unit 4 are formulated. Formation of the fragments of the former core (FFC) with a critical mass of uranium and lava-like FCM is considered as a result of two interconnected processes - molten core/concrete interactions and melting of FFC in a bathtub of silicate fusion that was formed of the materials 'furnace charges'

  18. Improved Blackbody Temperature Sensors for a Vacuum Furnace

    Science.gov (United States)

    Farmer, Jeff; Coppens, Chris; O'Dell, J. Scott; McKechnie, Timothy N.; Schofield, Elizabeth

    2009-01-01

    Some improvements have been made in the design and fabrication of blackbody sensors (BBSs) used to measure the temperature of a heater core in a vacuum furnace. Each BBS consists of a ring of thermally conductive, high-melting-temperature material with two tantalum-sheathed thermocouples attached at diametrically opposite points. The name "blackbody sensor" reflects the basic principle of operation. Heat is transferred between the ring and the furnace heater core primarily by blackbody radiation, heat is conducted through the ring to the thermocouples, and the temperature of the ring (and, hence, the temperature of the heater core) is measured by use of the thermocouples. Two main requirements have guided the development of these BBSs: (1) The rings should have as high an emissivity as possible in order to maximize the heat-transfer rate and thereby maximize temperature-monitoring performance and (2) the thermocouples must be joined to the rings in such a way as to ensure long-term, reliable intimate thermal contact. The problem of fabricating a BBS to satisfy these requirements is complicated by an application-specific prohibition against overheating and thereby damaging nearby instrumentation leads through the use of conventional furnace brazing or any other technique that involves heating the entire BBS and its surroundings. The problem is further complicated by another application-specific prohibition against damaging the thin tantalum thermocouple sheaths through the use of conventional welding to join the thermocouples to the ring. The first BBS rings were made of graphite. The tantalum-sheathed thermocouples were attached to the graphite rings by use of high-temperature graphite cements. The ring/thermocouple bonds thus formed were found to be weak and unreliable, and so graphite rings and graphite cements were abandoned. Now, each BBS ring is made from one of two materials: either tantalum or a molybdenum/titanium/zirconium alloy. The tantalum

  19. Combustion and emission formation in a biomass fueled grate furnace - measurements and modelling

    International Nuclear Information System (INIS)

    A study of turbulent combustion with special emphasis on the formation of nitrous oxide emissions in a biomass fueled grate furnace has been conducted with the aid of measurements, literature studies and CFD-computations. The literature study covers nitrous oxide formation and the pyrolysis, gasification and combustion of biomass fuel. The measurements were conducted inside the furnace and at the outlet, and temperature and some major species were measured. A tool for the treatment of the bed processes (pyrolysis, gasification and combustion) has been developed. The measurements show significantly higher concentrations of oxygen above the fuel bed than expected. The gas production in the bed was shown to be very unevenly distributed over the width of the furnace. The measured temperatures were relatively low and in the same order as reported from other, similar measurements. The computational results are in good quantitative agreement with the measurements, even for the nitrous oxide emissions. It was necessary to include tar as one of the combustible species to achieve reasonable results. The computations point out that the fuel-NO mechanism is the most important reaction path for the formation of nitrous oxide in biomass combustion in grate furnaces. The thermal NO mechanism is responsible for less than 10% of the total amount of NO-emissions. Although the results are quantitatively in good agreement with the measurements, a sensitivity study showed that the fuel-NO model did not respond to changes in the distribution of secondary air as the measurements indicate. The results from this work have lead to some guidelines on how the furnace should be operated to achieve minimum NO-emissions. Some proposals of smaller changes in the construction are also given. 33 refs, 37 figs, 7 tabs

  20. Supplemental Oxygen

    Science.gov (United States)

    ... Disease Lookup > COPD > Diagnosing and Treating COPD Supplemental Oxygen Sometimes with chronic obstructive pulmonary disease (COPD), lung ... in people with severe lung disease Three Ways Oxygen Therapy Is Supplied Compressed oxygen gas and liquid ...

  1. Glass Furnace Model (GFM) development and technology transfer program final report.

    Energy Technology Data Exchange (ETDEWEB)

    Lottes, S. A.; Petrick, M.; Energy Systems

    2007-12-04

    A Glass Furnace Model (GFM) was developed under a cost-shared R&D program by the U.S. Department of Energy's Argonne National Laboratory in close collaboration with a consortium of five glass industry members: Techneglas, Inc., Owens-Corning, Libbey, Inc., Osram Sylvania, Inc., and Visteon, Inc. Purdue University and Mississippi State University's DIAL Laboratory were also collaborators in the consortium. The GFM glass furnace simulation model that was developed is a tool industry can use to help define and evaluate furnace design changes and operating strategies to: (1) reduce energy use per unit of production; (2) solve problems related to production and glass quality by defining optimal operating windows to reduce cullet generation due to rejects and maximize throughput; and (3) make changes in furnace design and/or operation to reduce critical emissions, such as NO{sub x} and particulates. A two-part program was pursued to develop and validate the furnace model. The focus of the Part I program was to develop a fully coupled furnace model which had the requisite basic capabilities for furnace simulation. The principal outcome from the Phase I program was a furnace simulation model, GFM 2.0, which was copyrighted. The basic capabilities of GFM 2.0 were: (1) built-in burner models that can be included in the combustion space simulation; (2) a participating media spectral radiation model that maintains local and global energy balances throughout the furnace volume; and (3) a multiphase (liquid, solid) melt model that calculates (does not impose) the batch-melting rate and the batch length. The key objectives of the Part II program, which overlapped the Part I program were: (1) to incorporate a full multiphase flow analytical capability with reduced glass chemistry models in the glass melt model and thus be able to compute and track key solid, gas, and liquid species through the melt and the combustion space above; and (2) to incorporate glass quality

  2. Monitoring device for glass melting furnace

    International Nuclear Information System (INIS)

    The device of the present invention can monitor, from a remote place, a liquid surface in a glass melting furnace for use in a solidification treatment, for example, of high level radioactive wastes. Namely, a vertical sleeve is disposed penetrating a ceiling wall of a melting vessel. A reflection mirror is disposed above the vertical sleeve and flex an optical axis. A monitoring means is disposed on the optical axis of the reflecting mirror at a spaced position. The monitoring means may have an optical telescopic means, a monitoring camera by way of a half mirror and an illumination means. The reflection mirror may be made of a metal. The monitoring device thus constituted suffer from no effects of high temperature and high radiation dose rate, thereby enabling to easily monitor the liquid surface in the melting furnace. (I.S.)

  3. Pelletisation Behavior of Fluxed Iron Ore Pellets of Varying Basicities Made with Waste Fines

    OpenAIRE

    Alok Sarkar; Arup Kumar Mandal; Sinha, O. P.

    2013-01-01

    The present study deals with the utilization of fines generated from comminution process (crushing, grinding and screening) of the Run of Mines into value added products i.e. fluxed iron ore pellets. The study comprises to understand the physical and mechanical behavior of five distinguished chemical compositions of green and dried iron ore pellets with respect to a typical Mini Blast furnace (MBF) burden data and furnace operating parameter. The maximum basicity of pellets was calculated 2.3...

  4. Control of the Gas Flow in an Industrial Directional Solidification Furnace for Production of High Purity Multicrystalline Silicon Ingots

    Directory of Open Access Journals (Sweden)

    Lijun Liu

    2015-01-01

    Full Text Available A crucible cover was designed as gas guidance to control the gas flow in an industrial directional solidification furnace for producing high purity multicrystalline silicon. Three cover designs were compared to investigate their effect on impurity transport in the furnace and contamination of the silicon melt. Global simulations of coupled oxygen (O and carbon (C transport were carried out to predict the SiO and CO gases in the furnace as well as the O and C distributions in the silicon melt. Cases with and without chemical reaction on the cover surfaces were investigated. It was found that the cover design has little effect on the O concentration in the silicon melt; however, it significantly influences CO gas transport in the furnace chamber and C contamination in the melt. For covers made of metal or with a coating on their surfaces, an optimal cover design can produce a silicon melt free of C contamination. Even for a graphite cover without a coating, the carbon concentration in the silicon melt can be reduced by one order of magnitude. The simulation results demonstrate a method to control the contamination of C impurities in an industrial directional solidification furnace by crucible cover design.

  5. FLOX burner technology for wood furnaces

    International Nuclear Information System (INIS)

    Current research at IVD focuses on the development of FLOX burners for small furnaces, with the intention of making problematic biomass available for energetic utilisation. At the same time, soiling and emission problems are to be reduced or avoided by using innovative technologies. One of these is the technology of flameless oxidation, which is already applied successfully in the natural gas industry because of its low NOx emissions. The IVD is working on two different plant concepts. (orig.)

  6. One-dimensional code to predict the thermal behavior of the UTSI MHD radiant furnace

    Energy Technology Data Exchange (ETDEWEB)

    Galanga, F.L.

    1984-03-01

    An analytical model of the thermal behavior of the radiant furnace components installed in the CFFF has been developed. Efforts have been primarily directed towards obtaining a representative global evaluation of the heat recovery of the major downstream components. An overall review of the heat transfer code developed specifically for the DOE CFFF downstream components is presented. The basic methods by which the gas state, transport properties, and the thermal radiative and convective properties are calculated are delineated. Since the thermal behavior of the furnace is radiation dominated, a greater emphasis was placed on this mode of heat transfer. The heat transfer model employs a single zone approximation to the physical problem. The results of the code show good agreement with the experimental data. A more rigorous approach to the problem requires the use of a multi-zone analysis which is presently under consideration. 21 references. (WHK)

  7. Second generation rotary furnaces, an even more viable alternative to cupola and electric induction furnaces; La seconde generation de fours rotatifs, un appareil qui peut se substituer avantageusement au cubilot et au four electrique a induction

    Energy Technology Data Exchange (ETDEWEB)

    Lever, D. [Air Liquide 38 - Sassenage (France)

    2001-10-01

    Rotary furnaces are a well established alternative to cupola furnaces. Recent innovations in oxygas furnaces have made them the preferred choice even over medium-frequency electric furnaces in many European foundries. The article explains in what respects the rotary furnace is a new iron smelting concept, as different from the cupola furnace as the medium-frequency electric furnace. (author)

  8. Mass Balance Modeling for Electric Arc Furnace and Ladle Furnace System in Steelmaking Facility in Turkey

    Institute of Scientific and Technical Information of China (English)

    (I)smail Ekmek(c)i; Ya(s)ar Yetisken; (U)nal (C)amdali

    2007-01-01

    In the electric arc furnace (EAF) steel production processes, scrap steel is principally used as a raw material instead of iron ore. In the steelmaking process with EAF, scrap is first melted in the furnace and then the desired chemical composition of the steel can be obtained in a special furnace such as ladle furnace (LF). This kind of furnace process is used for the secondary refining of alloy steel. LF furnace offers strong heating fluxes and enables precise temperature control, thereby allowing for the addition of desired amounts of various alloying elements. It also provides outstanding desulfurization at high-temperature treatment by reducing molten steel fluxes and removing deoxidation products. Elemental analysis with mass balance modeling is important to know the precise amount of required alloys for the LF input with respect to scrap composition. In present study, chemical reactions with mass conservation law in EAF and LF were modeled altogether as a whole system and chemical compositions of the final steel alloy output can be obtained precisely according to different scrap compositions, alloying elements ratios, and other input amounts. Besides, it was found that the mass efficiency for iron element in the system is 95.93%. These efficiencies are calculated for all input elements as 8.45% for C, 30.31% for Si, 46.36% for Mn, 30.64% for P, 41.96% for S, and 69.79% for Cr, etc. These efficiencies provide valuable ideas about the amount of the input materials that are vanished or combusted for 100 kg of each of the input materials in the EAF and LF system.

  9. Mars oxygen production system design

    Science.gov (United States)

    Cotton, Charles E.; Pillow, Linda K.; Perkinson, Robert C.; Brownlie, R. P.; Chwalowski, P.; Carmona, M. F.; Coopersmith, J. P.; Goff, J. C.; Harvey, L. L.; Kovacs, L. A.

    1989-01-01

    The design and construction phase is summarized of the Mars oxygen demonstration project. The basic hardware required to produce oxygen from simulated Mars atmosphere was assembled and tested. Some design problems still remain with the sample collection and storage system. In addition, design and development of computer compatible data acquisition and control instrumentation is ongoing.

  10. Determination of leakage in blast furnaces cooling plates

    International Nuclear Information System (INIS)

    Blast furnace walls are cooled by the circulation of water through copper plates inserted into the blast furnace refractory lining. Plates are fed by circular pipelines, called distribution rings, installed at different levels of the reactor. Because of normal corrosion, plates wear away and can eventually perforate, allowing the leakage of cooling water inside the blast furnace. A system has been designed and installed in order to confirm the eventual occurrence of leakages in the cooling plates of a blast furnace refractory lining. The system injects a solution of tritium into the feeding pipeline and determines, by means of liquid scintillation counting, the concentration of tritium in the exhausting gases at the top of the blast furnace. The system was tested under different blast furnace operating conditions, and allowed the detection and determination of leakages greater than 0.5 1/min. Following necessary maintenance, the system also confirmed the satisfactory results of the corrective actions. (author). 48 refs., 13 figs., 29 tabs

  11. Simulation study of UO2 kernel reduction furnace design

    International Nuclear Information System (INIS)

    Based on the N-S equations and the k-ε turbulence model, different kinds of UO2 kernel reduction furnace equipment in PBMR, South Africa and INET, China were numerically simulated using computational fluid dynamics method. The simulation results show that these two kinds of furnace designs can not be achieved on the uniform distribution of gas flow in the axial direction, but show large volume at the top and small volume at the bottom of the furnace, and this is one of the reasons of non-uniform particle reduction. Improved design was proposed based on the analysis of changes of axial pressure in the furnace. Simulation results demonstrate that the improved furnace design is suitable for obtaining a more uniform distribution of the gas in the axial direction. It can be concluded that the improved furnace design will improve particle reduction effects. (authors)

  12. Investigation of Pollution Emits By Cupola Furnace in Gujarat Foundry

    OpenAIRE

    Hardikkumar Patil1 , Gajanan Patange2 , M.P.Khond

    2013-01-01

    The foundry industry is the major contributor in pollution among all other industries in India. At present only few foundries in India have pollution controllable system. Most of these casting industries use cupola furnace that emits gases namely carbon dioxide, carbon monoxide, nitrogen dioxide, sulphur dioxide, suspended particle matter, dust and ash. Though, emission from single furnace is not considerable but it has huge impact if much such type of furnaces located in particular area. A i...

  13. Compacting of fly dusts from cupola and electric arc furnace

    OpenAIRE

    D. Baricová; P. Futáš; A. Pribulová; G. Fedorko; P. Demeter

    2012-01-01

    Recycling and utilization of dust waste is important not only from the point of view of its usage as an alternative source of raw materials, but regarding the environmental problems also. Dust emissions arise from thermal and chemical or physical processes and mechanical actions. Two kinds of fl y dusts from cupola furnaces (hot and cold blast cupola furnace) and fl y dust from electric arc furnace were used by experiments. They were pelletized only with addition of water and briquetted with ...

  14. Assessment of selected furnace technologies for RWMC waste

    International Nuclear Information System (INIS)

    This report provides a description and initial evaluation of five selected thermal treatment (furnace) technologies, in support of earlier thermal technologies scoping work for application to the Idaho National Engineering Laboratory Radioactive Waste Management Complex (RWMC) buried wastes. The cyclone furnace, molten salt processor, microwave melter, ausmelt (fuel fired lance) furnace, and molten metal processor technologies are evaluated. A system description and brief development history are provided. The state of development of each technology is assessed, relative to treatment of RWMC buried waste

  15. Assessment of selected furnace technologies for RWMC waste

    Energy Technology Data Exchange (ETDEWEB)

    Batdorf, J.; Gillins, R. (Science Applications International Corp., Idaho Falls, ID (United States)); Anderson, G.L. (EG and G Idaho, Inc., Idaho Falls, ID (United States))

    1992-03-01

    This report provides a description and initial evaluation of five selected thermal treatment (furnace) technologies, in support of earlier thermal technologies scoping work for application to the Idaho National Engineering Laboratory Radioactive Waste Management Complex (RWMC) buried wastes. The cyclone furnace, molten salt processor, microwave melter, ausmelt (fuel fired lance) furnace, and molten metal processor technologies are evaluated. A system description and brief development history are provided. The state of development of each technology is assessed, relative to treatment of RWMC buried waste.

  16. A review of temperature measurement in the steel reheat furnace

    International Nuclear Information System (INIS)

    The incentive for conducting research and development on reheat furnaces is substantial; the domestic steel industry spent approximately one billion dollars on fuel in reheat furnaces in 1981. Bethlehem Steel Corp. spent /145 million of that total, and neither figure includes fuel consumed in soaking pits or annealing furnaces. If the authors set a goal to save 10% of these annual fuel costs, that translates into /100 million for the domestic steel industry and /14.5 million for Bethlehem Steel. These large sums of money are significant incentives. The purpose of this paper is to review the historical heating practices and equipment at steel reheat furnaces along with current practices and instrumentation

  17. Comprehensive Numerical Modeling of the Blast Furnace Ironmaking Process

    Science.gov (United States)

    Zhou, Chenn; Tang, Guangwu; Wang, Jichao; Fu, Dong; Okosun, Tyamo; Silaen, Armin; Wu, Bin

    2016-05-01

    Blast furnaces are counter-current chemical reactors, widely utilized in the ironmaking industry. Hot reduction gases injected from lower regions of the furnace ascend, reacting with the descending burden. Through this reaction process, iron ore is reduced into liquid iron that is tapped from the furnace hearth. Due to the extremely harsh environment inside the blast furnace, it is difficult to measure or observe internal phenomena during operation. Through the collaboration between steel companies and the Center for Innovation through Visualization and Simulation, multiple computational fluid dynamics (CFD) models have been developed to simulate the complex multiphase reacting flow in the three regions of the furnace, the shaft, the raceway, and the hearth. The models have been used effectively to troubleshoot and optimize blast furnace operations. In addition, the CFD models have been integrated with virtual reality. An interactive virtual blast furnace has been developed for training purpose. This paper summarizes the developments and applications of blast furnace CFD models and the virtual blast furnace.

  18. Using oxygen at home

    Science.gov (United States)

    Oxygen - home use; COPD - home oxygen; Chronic obstructive airways disease - home oxygen; Chronic obstructive lung disease - home oxygen; Chronic bronchitis - home oxygen; Emphysema - home oxygen; Chronic respiratory ...

  19. Carbon Tubular Morphologies in Blast Furnace Coke

    OpenAIRE

    Stanislav S. Gornostayev; Jouko J. Härkki

    2008-01-01

    The paper reports on the first occurrence of microscale carbon tubular morphologies (CMTs) in a blast furnace (BF) coke. The CMTs were probably formed as a result of the conversion of solid disordered carbon via liquid phase metal particles involving a gas phase containing a substantial amount of N 2 and O 2 . The presence of CMTs may lie behind the generation of the smallest fraction of fines in BF exhaust dust. If the amount of CMTs present in the BF exhausts gases at any particular metallu...

  20. Carbon Tubular Morphologies in Blast Furnace Coke

    Directory of Open Access Journals (Sweden)

    Stanislav S. Gornostayev

    2008-01-01

    Full Text Available The paper reports on the first occurrence of microscale carbon tubular morphologies (CMTs in a blast furnace (BF coke. The CMTs were probably formed as a result of the conversion of solid disordered carbon via liquid phase metal particles involving a gas phase containing a substantial amount of N2 and O2. The presence of CMTs may lie behind the generation of the smallest fraction of fines in BF exhaust dust. If the amount of CMTs present in the BF exhausts gases at any particular metallurgical site proves to be substantial, it could become a subject of environmental concern.

  1. Intelligent temperature control system of quench furnace

    Institute of Scientific and Technical Information of China (English)

    胡燕瑜; 桂卫华; 唐朝晖; 唐玲

    2004-01-01

    A fuzzy-neural networks intelligent temperature control system of quench furnace was presented. Combined genetic algorithm with back-propagation algorithm, the weight values of neural networks, parameters of fuzzy membership functions and inference rules can be adjusted automatically, which realizes the optimal control of temperature. The results show that this control system can run effectively with satisfied temperature precision: in temperature uprising stage, overshot of temperature is under 4 ℃; in stable stage, the scope of temperature change is controlled within ±2 ℃, which meets the need of control veracity of temperature.

  2. PERFORMANCE TESTING AND ANALYSIS OF CUPOLA FURNACE

    OpenAIRE

    PROF.HEMANT R. BHAGAT-PATIL; MEGHA S. LONDHEKAR

    2013-01-01

    In today’s industrial scenario huge losses/wastage occur in the manufacturing shop floor and foundry industries. The efficiency of any foundry largely depends on the efficiency of the melting process amulti-step operation where the metal is heated, treated, alloyed, and transported into die or mold cavities to form a casting. In this paper we represents the performance testing and analysis of Cupola Furnace, and reduces the problems occurs to give the best results. Our main focus in this work...

  3. Phase chemical composition of slag from a direct nickel flash furnace and associated slag cleaning furnace

    International Nuclear Information System (INIS)

    During the recovery of base metals from the Bushveld Igneous Complex ores, South Africa, a two-stage process is used to ensure complete recovery of nickel from the ore. A nickel flash smelting furnace is initially used to obtain the valuable metal but the loss of nickel in the slag amounts to about 4 % and thus an electric slag-cleaning furnace has to be subsequently used to reduce the loss of the valuable metal to less than 0.5 % nickel oxide in the slag. The Fe2 + /Fe3 +  ratio and mineralogy in the two different furnaces differ and can be used as a tool to determine the efficiency of the nickel recovered in the two-stage process. By means of XRD, SEM/EDS and Mössbauer spectroscopy the Fe2 + /Fe3 +  ratio and the amount of magnetite was determined in each furnace, which was then used as an indicator of the effectiveness of the whole process.

  4. Phase chemical composition of slag from a direct nickel flash furnace and associated slag cleaning furnace

    Energy Technology Data Exchange (ETDEWEB)

    Waanders, F. B., E-mail: frans.waanders@nwu.ac.za [North-West University, School of Chemical and Minerals Engineering (South Africa); Nell, J., E-mail: Johannes.Nell@hatch.co.za [Hatch (South Africa)

    2013-04-15

    During the recovery of base metals from the Bushveld Igneous Complex ores, South Africa, a two-stage process is used to ensure complete recovery of nickel from the ore. A nickel flash smelting furnace is initially used to obtain the valuable metal but the loss of nickel in the slag amounts to about 4 % and thus an electric slag-cleaning furnace has to be subsequently used to reduce the loss of the valuable metal to less than 0.5 % nickel oxide in the slag. The Fe{sup 2 + }/Fe{sup 3 + } ratio and mineralogy in the two different furnaces differ and can be used as a tool to determine the efficiency of the nickel recovered in the two-stage process. By means of XRD, SEM/EDS and Moessbauer spectroscopy the Fe{sup 2 + }/Fe{sup 3 + } ratio and the amount of magnetite was determined in each furnace, which was then used as an indicator of the effectiveness of the whole process.

  5. Phase chemical composition of slag from a direct nickel flash furnace and associated slag cleaning furnace

    Science.gov (United States)

    Waanders, F. B.; Nell, J.

    2013-04-01

    During the recovery of base metals from the Bushveld Igneous Complex ores, South Africa, a two-stage process is used to ensure complete recovery of nickel from the ore. A nickel flash smelting furnace is initially used to obtain the valuable metal but the loss of nickel in the slag amounts to about 4 % and thus an electric slag-cleaning furnace has to be subsequently used to reduce the loss of the valuable metal to less than 0.5 % nickel oxide in the slag. The Fe2 + /Fe3 + ratio and mineralogy in the two different furnaces differ and can be used as a tool to determine the efficiency of the nickel recovered in the two-stage process. By means of XRD, SEM/EDS and Mössbauer spectroscopy the Fe2 + /Fe3 + ratio and the amount of magnetite was determined in each furnace, which was then used as an indicator of the effectiveness of the whole process.

  6. Chromium, lead and cadmium in Danish milk products and cheese determined by Zeeman graphite furnace atomic absorption spectrometry after direct injection or pressurised ashing

    DEFF Research Database (Denmark)

    Larsen, Erik Huusfeldt; Rasmussen, L.

    1991-01-01

    A method for the direct determination of chromium in homogeneous samples of milk and milk products is described. Minimum sample handling and prevention of contamination was given priority. After injection of the sample into the graphite furnace, the sample was ashed in a stream of oxygen at 650-d...

  7. The oxidation and reduction of chromium of stainless steels in an eletric arc furnace

    Directory of Open Access Journals (Sweden)

    B. Arh

    2011-07-01

    Full Text Available The oxidation of chromium during the elaboration of stainless steels occurs with oxygen in solution blown inthe melt and with oxides in the slag. A higher content of silicon in the furnace charge decreases the extent of oxidation of chromium, however, the efficient reduction of chromium from the slag is of essential importance for a minimal loss of chromium. In this survey, the theory of the oxidation of chromium, its reduction from the slag and the conditions for the formation of foaming slag are discussed.

  8. Laser-induced breakdown spectroscopy at high temperatures in industrial boilers and furnaces

    Science.gov (United States)

    Blevins, Linda G.; Shaddix, Christopher R.; Sickafoose, Shane M.; Walsh, Peter M.

    2003-10-01

    Laser-induced breakdown spectroscopy (LIBS) was applied (1) near the superheater of an electric power generation boiler burning biomass, coal, or both; (2) at the exit of a glass-melting furnace burning natural gas and oxygen; and (3) near the nose arches of two paper mill recovery boilers burning black liquor. Difficulties associated with the high temperatures and high particle loadings in these environments were surmounted by use of novel LIBS probes. Echelle and linear spectrometers coupled to intensified CCD cameras were used individually and sometimes simultaneously. Elements detected include Na, K, Ca, Mg, C, B, Si, Mn, Al, Fe, Rb, Cl, and Ti.

  9. Thermodynamic modelling of the formation of zinc-manganese ferrite spinel in electric arc furnace dust

    International Nuclear Information System (INIS)

    Electric arc furnace dust is generated when automobile scrap, containing galvanized steel, is remelted in an electric arc furnace. This dust is considered as a hazardous waste in most countries. Zinc is a major component of the dust and can be of significant commercial value. Typically, the majority of the zinc exists as zinc oxide (ZnO) and as a zinc-manganese ferrite spinel ((ZnxMnyFe1-x-y)Fe2O4). The recovery of the zinc from the dust in metal recycling and recovery processes, particularly in the hydrometallurgical extraction processes, is often hindered by the presence of the mixed ferrite spinel. However, there is a paucity of information available in the literature on the formation of this spinel. Therefore, in the present research, the equilibrium module of HSC Chemistry 6.1 was utilized to investigate the thermodynamics of the formation of the spinel and the effect of variables on the amount and the composition of the mixed ferrite spinel. It is proposed that the mixed ferrite spinel forms due to the reaction of iron-manganese particulates with both gaseous oxygen and zinc, at the high temperatures in the freeboard of the furnace above the steel melt. Based on the thermodynamic predictions, methods are proposed for minimizing the formation of the mixed ferrite spinel.

  10. Development of models and online diagnostic monitors of the high-temperature corrosion of refractories in oxy/fuel glass furnaces : final project report.

    Energy Technology Data Exchange (ETDEWEB)

    Griffiths, Stewart K.; Gupta, Amul (Monofrax Inc., Falconer, NY); Walsh, Peter M.; Rice, Steven F.; Velez, Mariano (University of Missouri, Rolla, MO); Allendorf, Mark D.; Pecoraro, George A. (PPG Industries, Inc., Pittsburgh, PA); Nilson, Robert H.; Wolfe, H. Edward (ANH Refractories, Pittsburgh, PA); Yang, Nancy Y. C.; Bugeat, Benjamin () American Air Liquide, Countryside, IL); Spear, Karl E. (Pennsylvania State University, University Park, PA); Marin, Ovidiu () American Air Liquide, Countryside, IL); Ghani, M. Usman (American Air Liquide, Countryside, IL)

    2005-02-01

    This report summarizes the results of a five-year effort to understand the mechanisms and develop models that predict the corrosion of refractories in oxygen-fuel glass-melting furnaces. Thermodynamic data for the Si-O-(Na or K) and Al-O-(Na or K) systems are reported, allowing equilibrium calculations to be performed to evaluate corrosion of silica- and alumina-based refractories under typical furnace operating conditions. A detailed analysis of processes contributing to corrosion is also presented. Using this analysis, a model of the corrosion process was developed and used to predict corrosion rates in an actual industrial glass furnace. The rate-limiting process is most likely the transport of NaOH(gas) through the mass-transport boundary layer from the furnace atmosphere to the crown surface. Corrosion rates predicted on this basis are in better agreement with observation than those produced by any other mechanism, although the absolute values are highly sensitive to the crown temperature and the NaOH(gas) concentration at equilibrium and at the edge of the boundary layer. Finally, the project explored the development of excimer laser induced fragmentation (ELIF) fluorescence spectroscopy for the detection of gas-phase alkali hydroxides (e.g., NaOH) that are predicted to be the key species causing accelerated corrosion in these furnaces. The development of ELIF and the construction of field-portable instrumentation for glass furnace applications are reported and the method is shown to be effective in industrial settings.

  11. Emission spectroscopy for coal-fired cyclone furnace diagnostics.

    Science.gov (United States)

    Wehrmeyer, Joseph A; Boll, David E; Smith, Richard

    2003-08-01

    Using a spectrograph and charge-coupled device (CCD) camera, ultraviolet and visible light emission spectra were obtained from a coal-burning electric utility's cyclone furnaces operating at either fuel-rich or fuel-lean conditions. The aim of this effort is to identify light emission signals that can be related to a cyclone furnace's operating condition in order to adjust its air/fuel ratio to minimize pollutant production. Emission spectra at the burner and outlet ends of cyclone furnaces were obtained. Spectra from all cyclone burners show emission lines for the trace elements Li, Na, K, and Rb, as well as the molecular species OH and CaOH. The Ca emission line is detected at the burner end of both the fuel-rich and fuel-lean cyclone furnaces but is not detected at the outlet ends of either furnace type. Along with the disappearance of Ca is a concomitant increase in the CaOH signal at the outlet end of both types of furnaces. The OH signal strength is in general stronger when viewing at the burner end rather than the exhaust end of both the fuel-rich and fuel-lean cyclone furnaces, probably due to high, non-equilibrium amounts of OH present inside the furnace. Only one molecular species was detected that could be used as a measure of air/fuel ratio: MgOH. It was detected at the burner end of fuel-rich cyclone furnaces but not detected in fuel-lean cyclone furnaces. More direct markers of air/fuel ratio, such as CO and O2 emission, were not detected, probably due to the generally weak nature of molecular emission relative to ambient blackbody emission present in the cyclone furnaces, even at ultraviolet wavelengths. PMID:14661846

  12. Electric arc furnace models for flicker study

    Directory of Open Access Journals (Sweden)

    Catalina González Castaño

    2016-06-01

    Full Text Available Objective: The aim of this paper is to evaluate voltage fluctuations or flicker of two electric arc furnace models through comparison with real data.Method: The first proposed model is founded on the energy conservation principle, which generates a non-linear differential equation modelling the electric arc voltage – current characteristics. Voltage fluctuations are generated using a chaotic circuit that modulates the amplitude of arc voltage. The second model is based on the empirical relationship between the arc diameter or length as well as voltage and electrical current on the arc. Voltage fluctuations are considered adding a random signal in the arc length. Both models are implemented in PSCADTM.Results: The results of both models are compared with real data taken at the most critical stage of the operation of the furnace, and they show that the model based on energy conservation has a lower average mean square error in the voltages and currents 5.6 V and 1.7 kA against 27,2 V y 3.38 kA obtained with the second model.Conclusions: Both models consider the nonlinearity and random behavior present in this type of load, validating their inclusion in computer models of electric power systems.

  13. Durability of Alkali Activated Blast Furnace Slag

    Science.gov (United States)

    Ellis, K.; Alharbi, N.; Matheu, P. S.; Varela, B.; Hailstone, R.

    2015-11-01

    The alkali activation of blast furnace slag has the potential to reduce the environmental impact of cementitious materials and to be applied in geographic zones where weather is a factor that negatively affects performance of materials based on Ordinary Portland Cement. The scientific literature provides many examples of alkali activated slag with high compressive strengths; however research into the durability and resistance to aggressive environments is still necessary for applications in harsh weather conditions. In this study two design mixes of blast furnace slag with mine tailings were activated with a potassium based solution. The design mixes were characterized by scanning electron microscopy, BET analysis and compressive strength testing. Freeze-thaw testing up to 100 freeze-thaw cycles was performed in 10% road salt solution. Our findings included compressive strength of up to 100 MPa after 28 days of curing and 120 MPa after freeze-thaw testing. The relationship between pore size, compressive strength, and compressive strength after freeze-thaw was explored.

  14. Demonstration of oxygen-enriched air staging at Owens-Brockway Glass Containers. Technical progress report, August 1, 1995--July 31, 1996

    Energy Technology Data Exchange (ETDEWEB)

    Rue, D.; Abbasi, H.

    1996-11-01

    The objective of the program is to demonstrate the use of a previously developed combustion modification technology to reduce NO, emissions from sideport regenerative container glass melters. This technology, known as oxygen-enriched air staging (OEAS), has been demonstrated, and is now being commercialized, for endport container glass furnaces. A 17-month development program has been established with specific objectives to: (1) acquire baseline operating data on the host sideport furnace in Vernon, California, (2) evaluate secondary oxidant injection strategies based on earlier endport furnace results and through modeling of a single port pair, (3) retrofit and test one port pair (the test furnace has six port pairs) with a flexible OEAS system, and select the optimal system configuration, (4) use the results from tests with one port pair to design, retrofit, and test OEAS on the entire furnace (six port pairs), and (5) analyze test results, prepare report, and finalize the business plan to commercialize OEAS for sideport furnaces. The host furnace for testing in this program is an Owens-Brockway 6-port pair sideport furnace in Vernon, California producing 325-ton/d of amber container glass. The baseline NO{sub x} level of this optimized furnace is about 4.0 lb/ton of glass. An anticipated NO{sub x}, reduction of 50% will lower the NO{sub x} production level to below 2 lb/ton. Secondary oxidant staging techniques being considered include oxygen-enriched ambient air staging (OEAS) and oxygen staging (OS).

  15. Demonstration of oxygen-enriched air staging at Owens-Brockway glass containers. Quarterly technical progress report, November 1, 1996--January 31, 1997

    Energy Technology Data Exchange (ETDEWEB)

    Rue, D.; Abbasi, H.

    1997-03-01

    The objective of the program is to demonstrate the use of a previously developed combustion modification technology to reduce NO, emissions from sideport regenerative container glass melters. This technology, known as oxygen-enriched air staging (OEAS), has been demonstrated, and is now being commercialized, for endport container glass furnaces. A 17-month development program has been established with specific objectives to: (1) acquire baseline operating data on the host sideport furnace in Vernon, California, (2) evaluate secondary oxidant injection strategies based on earlier endport furnace results and through modeling of a single port pair, (3) retrofit and test one port pair (the test furnace has six port pairs) with a flexible OEAS system, and select the optimal system configuration, (4) use the results from tests with one port pair to design, retrofit, and test OEAS on the entire furnace (six port pairs), and (5) analyze test results, prepare report, and finalize the business plan to commercialize OEAS for sideport furnaces. The host furnace for testing in this program is an Owens-Brockway 6-port pair sideport furnace in Vernon, California producing 325-ton/d of amber container glass. The baseline NO{sub x} level of this optimized furnace is about 4.0 lb/ton of glass. An anticipated NO{sub x}, reduction of 50% will lower the NO{sub x} production level to below 2 lb/ton. Secondary oxidant staging techniques being considered include oxygen-enriched ambient air staging (OEAS) and oxygen staging (OS).

  16. Technological investigation for producing UO2 powder from ADU by using rotary furnace

    International Nuclear Information System (INIS)

    Uranium dioxide powder UO2 is main material for producing UO2 fuel ceramic pellets. The technical characteristics of UO2 powder directly affect on mechanical and physical characteristics of UO2 fuel ceramic pellets. Project titled 'Technological investigation for producing UO2 powder from ADU by using rotary furnace' with the code number BO/01/03-06 for two years 2001 and 2002, on purpose to step by step perfect the technology and equipments for producing UO2 powder, that is as nuclear fuel. This UO2 powder may be good material for producing UO2 fuel ceramic pellets. The results had been achieved as follows: 1. Study on the perfection of the reduction process U3O8 to UO2 in the gas mixture of 3H2 + N2 in inactive condition. 2. Study, design and production of active device system called rotary furnace for manufacturing UO2 powder from ADU. 3. Study on 4 steps of technology process: drying, calcination, reduction and stabilization of UO2 powder in the system of rotary furnace from which obtained UO2 with technical characteristics meeting basic criteria of UO2 fuel powder. (author)

  17. Characterization of slag product from plasma furnace for unsorted solid radioactive waste treatment

    International Nuclear Information System (INIS)

    The shaft furnace equipped with plasma-fuel burners for high temperature slagging treatment has been developed in for State Corp. Radon. A slag is considered as the final wasteform. From this point of view a slag formation mechanism, radionuclides immobilization and basic slag properties have been studied. Chemical and phase compositions of institutional and nuclear power station waste slags were determined. Some details of slag structure were investigated by infrared spectroscopy. A study of radionuclides distribution has shown that cesium and strontium are concentrated in the silicate slag constituent while iron and cobalt enter the metal fraction

  18. Silva. EDF two-phase 1D annular model of a CFB boiler furnace

    Energy Technology Data Exchange (ETDEWEB)

    Montat, D.; Fauquet, Ph. [Electricite de France (EDF), 78 - Chatou (France). Researckh and Development Div.; Lafanechere, L.; Bursi, J.M. [Electricite de France (EDF) (France). Construction Div.

    1997-01-01

    SILVA computer code is used for the modelling of the thermal-hydraulics and of the combustion of a coal-fired CFBC solid loop. In a first step, only the furnace is considered. The model is based on a 1D annular two phases description of the hydrodynamics. The model is based on particle mass balances and pressure drop calculations. A basic combustion model is incorporated into this model. The coal combustion is divided in two phases, the combustion of volatile matter and the heterogeneous combustion. The model has been developed within LEGO software and can be included into the global model of the solid loop developed by EDF. (author) 26 refs.

  19. Artificial neural networks in predicting current in electric arc furnaces

    International Nuclear Information System (INIS)

    The paper presents a study of the possibility of using artificial neural networks for the prediction of the current and the voltage of Electric Arc Furnaces. Multi-layer perceptron and radial based functions Artificial Neural Networks implemented in Matlab were used. The study is based on measured data items from an Electric Arc Furnace in an industrial plant in Romania

  20. Blast furnace lining and cooling technology: experiences at Corus IJmuiden

    Energy Technology Data Exchange (ETDEWEB)

    Stokman, R.; van Stein Cellenfels, E.; van Laar, R.

    2004-11-01

    This article describes the blast furnace lining and cooling concept as originally developed and applied by Hoogovens (Corus IJmuiden). The technology has also been applied by Danieli Corus in all its blast furnace projects executed in the last 25 years. The technology has helped Corus increase its PCI rate to over 200 kg/thm. 4 refs., 13 figs., 1 tab.

  1. Reduction Mechanism of Chromite Ore in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Yi-wei; DING Wei-zhong; LU Xiong-gang; XU Kuang-di

    2004-01-01

    The structural changes and reduction degree of chromite ore in blast furnace were studied by optical micrograph analysis, scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDXA). The smelting reduction mechanism of chromite in blast furnace was primarily discussed.

  2. Advanced steel reheat furnaces: Research and development. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Q.; Koppang, R.; Maly, P.; Moyeda, D. [Energy and Environmental Research Corp., Irvine, CA (United States); Li, X. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1999-01-14

    The purpose of this report is to present the results of two phases of a three-phase project to develop and evaluate an Advanced Steel Reheat Furnace (SSRF) concept which incorporates two proven and commercialized technologies, oxy-fuel enriched air (OEA) combustion and gas reburning (GR). The combined technologies aim to improve furnace productivity with higher flame radiant heat transfer in the heating zones of a steel reheat furnace while controlling potentially higher NOx emissions from these zones. The project was conducted under a contract sponsored by the Department of Energy (DOE). Specifically, this report summarizes the results of a modeling study and an experimental study to define and evaluate the issues which affect the integration and performance of the combined technologies. Section 2.0 of the report describes the technical approach uses in the development and evaluation of the advanced steel reheat furnace. Section 3.0 presents results of the modeling study applied to a model steel furnace. Experimental validation of the modeling results obtained from EER`s Fuel Evaluation Facility (FEF) pilot-scale furnace discussed in Section 4.0. Section 5.0 provides an economic evaluation on the cost effectiveness of the advanced reheat furnace concept. Section 6.0 concludes the report with recommendations on the applicability of the combined technologies of steel reheat furnaces.

  3. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T.; Jaeaeskelaeinen, K.; Oeini, J.; Koskiahde, A.; Jokiniemi, J.; Pyykkoenen, J. [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  4. Open fireplace furnace as an adequate heating system

    Energy Technology Data Exchange (ETDEWEB)

    Terbrack, E.

    The fireplace furnace is a furnace for the open fireplace. It is connected to the existing fuel-oil or gas central heating and is used for house heating and warm water preparation when the fire in the fireplace is on. It combines the romanticism of the open fireplace with the necessity of saving fuel oil and gas, ensuring heat supply.

  5. DEMONSTRATION BULLETIN: CYCLONE FURNACE SOIL VITRI- FICATION TECHNOLOGY - BABCOCK & WILCOX

    Science.gov (United States)

    Babcock and Wilcox's (B&W) cyclone furnace is an innovative thermal technology which may offer advantages in treating soils containing organics, heavy metals, and/or radionuclide contaminants. The furnace used in the SITE demonstration was a 4- to 6-million Btu/hr pilot system....

  6. Heat pipes and use of heat pipes in furnace exhaust

    Science.gov (United States)

    Polcyn, Adam D.

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  7. Heat Exchange and Thermal Modes of Modern Ring Furnaces

    Directory of Open Access Journals (Sweden)

    V. I. Timoshpolsky

    2014-06-01

    Full Text Available The paper considers an accumulated experience concerning investigation of heat exchange and thermal modes of ring furnaces applied for heating simulation. Physical and mathematical model and methodology for theoretical investigation of round billet heating in the ring furnace are proposed in the paper.

  8. CHARCOAL PACKED FURNACE FOR LOW-TECH CHARRING OF BONE

    DEFF Research Database (Denmark)

    Jacobsen, P.; Dahi, Elian

    1997-01-01

    A low-tech furnace for charring of raw bone using char coal is developed and tested. The furnace consists of a standard oil drum, fitted with simple materials as available in every market in small towns in developing counties. 80 kg of raw bone and 6 kg of charcoal are used for production of 50 k...

  9. Compositional Simulation of a Refinery Coker Furnace - An Industrial Example of Two-Phase Flow with Chemical Reaction

    OpenAIRE

    Sigurd Skogestad; Truls Gundersen; Oddvar Johnsen

    1986-01-01

    A computer program (KOKSOVN) has been developed for compositional steady-state simulation of a refinery delayed coker furnace. The main objective of this work has been to establish a tool for studying the effects that influence the deposition of coke on the inside walls of the tubes in order to maximize the time of operation (cycle time) between each cleaning of the tubes with a resulting stop in production. The program basically consists of a standard integration package which steps along th...

  10. Loss of aluminium during the process of Ti-Al-V alloy smelting in a vacuum induction melting (VIM) furnace

    OpenAIRE

    Blacha, L.; G. Siwiec; B. Oleksiak

    2013-01-01

    In the present paper, results of the study on changes in basic Ti-6Al-4V alloy component contents during smelting in the vacuum induction melting (VIM) furnace are presented. The experiments were performed at 5 – 1 000 Pa and 1 973–2 023 K. Assuming that the observed loss of aluminium from the alloy during smelting is the effect of evaporation, an additional thermodynamic analysis was performed aimed at determining evaporation coefficients.

  11. Diagnostics Adapted for Heat-Treating Furnace Environment

    Science.gov (United States)

    2005-01-01

    Diagnostics developed for the in situ monitoring of rocket combustion environments were adapted for use in heat-treating furnaces. Simultaneous, in situ monitoring of the carbon monoxide, carbon dioxide, methane, water, and hydrogen concentrations in the endothermic gas of a heat-treating furnace were demonstrated under a Space Act Agreement between the NASA Lewis Research Center, the Heat Treating Network, and Akron Steel Treating Company. This endothermic gas, or "endogas," is produced in a catalytic process, where natural gas is "cracked" in the presence of air. Variations in the composition of the natural gas supplied lead to variations in the composition of the endothermic gas. These variations could lead to an unacceptable quality of steel products that are hardened through the carborization process that uses this gas. Conventional methods of monitoring the endogas include measuring the dew point of the gas and the oxygen concentration. From these data, the carbon monoxide content of the gas can be calculated. This carbon monoxide concentration creates the carbon potential needed for carburization. Several weak links are present in this approach. The oxygen monitor deteriorates over time, and the measurement might be inaccurate by 50 percent. Also, the chemistry equations, which are based on several assumptions, such as secondary species concentrations, provide only an approximate estimate of the carbon monoxide concentration. To address these weaknesses, we investigated a new method based on ordinary Raman spectroscopy, in which the carbon monoxide concentration is measured directly and in situ. This method measures the laser light scattered from the molecules. Each species interacts with the light and scatters the light at a different frequency. Spectral monitoring of the scattered light intensity at each molecular frequency of interest provides the species concentrations. One advantage over the conventional method is that several species can be monitored

  12. Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

    2012-02-01

    Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

  13. Current Trend in Furnace Technology in the Melting Industries

    Directory of Open Access Journals (Sweden)

    O.A. Ighodalo

    2011-06-01

    Full Text Available The aim of this study is to presents some of the current trend in Furnace technology as it pertains to the melting industries. Furnaces are applied in various industries for material processing. Large amounts of energy are usually consumed in the melting industries. The current trend in furnace technology is towards energy conservation, enhanced efficiency and productivity. The reduction of pollutant emissions are also taken into consideration due to their environmental impact. The various materials and processes for furnaces are discussed. The various strategies being employed towards furnace energy conservation, efficiency and productivity, and reduction of pollutant emissions are also discussed. Such strategies include the use of better fuel types such as natural gas; improved insulation and refractory materials; advanced burner designs such as high velocity, regenerative and recuperative burners; new combustion technologies such as air and fuel staging, flue gas recirculation technique. Mathematical modeling is also being employed for analysis and design purpose.

  14. Basic study on cermet fuels

    Energy Technology Data Exchange (ETDEWEB)

    Takano, Kimihide; Sato, Seichi; Ohashi, Hiroshi [Hokkaido Univ., Sapporo (Japan). Faculty of Engineering; Minato, Kazuo; Fukuda, Kosaku

    1996-01-01

    Cesium is a major nuclear fission product which is volatile and corrosive and it is able to interact with fuels, cladding tubes and/or other fission products resulting in productions of various compounds. The presence of those compounds may give rise to physical and chemical interactions between fuels and the cladding tube, resulting in changes in their heat transfer coefficients. In this study, some cesium uranates were prepared in the laboratory. Then, Cs{sub 2}UO{sub 4}, Cs{sub 2}U{sub 2}O{sub 7} and Cs{sub 2}U{sub 4}O{sub 12} were thermodynamically analyzed by phase equilibrium calculation using the calculation code, CHEMSAGE. And physicochemical properties of these compounds were investigated. The reaction conditions for producing the three compounds were determined. The equilibrium diagram revealed that Cs{sub 2}UO{sub 4} is stable in a wider range for the partial pressures of oxygen and cesium than Cs{sub 2}U{sub 2}O{sub 7} or Cs{sub 2}U{sub 4}O{sub 12}. Some orange colored product was obtained from the reaction of Cs{sub 2}CO{sub 3} and U{sub 3}O{sub 8} in an electric furnace and Cs{sub 2}U{sub 2}O{sub 7} but not Cs{sub 2}UO{sub 4} was identified by X-ray diffraction of the product. (M.N.)

  15. Demonstration of oxygen-enriched air staging at Owens-Brockway glass containers. Quarterly technical progress report for the period August 1, 1996--October 31, 1996

    Energy Technology Data Exchange (ETDEWEB)

    Rue, D.; Abbasi, H.

    1997-03-01

    The objective of the program is to demonstrate the use of a previously developed combustion modification technology to reduce NO, emissions from sideport regenerative container glass melters. This technology, known as oxygen-enriched air staging (OEAS), has been demonstrated, and is now being commercialized for endport container glass furnaces. This report focuses on full furnace parametric and long-term testing.

  16. Amorphous and crystalline blast furnace slag

    International Nuclear Information System (INIS)

    Full text: One of the by-products of iron production from a blast furnace is the slag, Generally 250-300 kg of slag is produced per ton of iron. Liquid blast furnace slag can either be cooled quickly by quenching in a granulator or more slowly in air. The air-cooled product is crushed and sized for use as an aggregate in concrete. The granulated slag is ground to form ground granulated slag, which is a cost-effective supplementary cementitious material. Blends of ground granulated slag and Portland cement produce a cementitious paste that is more resistant to chloride penetration than pastes made from the Portland cement alone. In this study neutron diffraction techniques were used to examine samples of air-cooled and granulated slags from Australian Steel Mill Services stock piles at Port Kembla. Sourced from the same blast furnace, the materials should be expected to posses similar elemental chemistry. The mineral compositions would be different due to the rate of cooling each slag was subjected to. Samples, 15 grams in mass, were mounted in a vanadium can and diffraction patterns were measured using the SLAD instrument on the Reactor R-2 at the Studvik Neutron Research Laboratory in Sweden. The diffraction patterns were transformed into radial distribution functions using the reverse Monte Carlo program, MCGR. The granulated slag showed no diffraction peaks while the air cooled slag showed a crystalline product that can be identified by x-ray diffraction. The radial distribution functions showed differences that were consistent with the granulated slag being amorphous and the air-cooled slag crystalline. Both slag samples showed peaks in the radial distribution function at 1.8 Angstroms and 2.8 Angstroms. The greatest anomaly was a feature about 2.5 Angstroms found only in the radial distribution function for the granulated slag. This demonstration showed that there are differences in the short range bonding between the two compounds. We are currently

  17. Development and Validation of a 3-Dimensional CFB Furnace Model

    Science.gov (United States)

    Vepsäläinen, Arl; Myöhänen, Karl; Hyppäneni, Timo; Leino, Timo; Tourunen, Antti

    At Foster Wheeler, a three-dimensional CFB furnace model is essential part of knowledge development of CFB furnace process regarding solid mixing, combustion, emission formation and heat transfer. Results of laboratory and pilot scale phenomenon research are utilized in development of sub-models. Analyses of field-test results in industrial-scale CFB boilers including furnace profile measurements are simultaneously carried out with development of 3-dimensional process modeling, which provides a chain of knowledge that is utilized as feedback for phenomenon research. Knowledge gathered by model validation studies and up-to-date parameter databases are utilized in performance prediction and design development of CFB boiler furnaces. This paper reports recent development steps related to modeling of combustion and formation of char and volatiles of various fuel types in CFB conditions. Also a new model for predicting the formation of nitrogen oxides is presented. Validation of mixing and combustion parameters for solids and gases are based on test balances at several large-scale CFB boilers combusting coal, peat and bio-fuels. Field-tests including lateral and vertical furnace profile measurements and characterization of solid materials provides a window for characterization of fuel specific mixing and combustion behavior in CFB furnace at different loads and operation conditions. Measured horizontal gas profiles are projection of balance between fuel mixing and reactions at lower part of furnace and are used together with both lateral temperature profiles at bed and upper parts of furnace for determination of solid mixing and combustion model parameters. Modeling of char and volatile based formation of NO profiles is followed by analysis of oxidizing and reducing regions formed due lower furnace design and mixing characteristics of fuel and combustion airs effecting to formation ofNO furnace profile by reduction and volatile-nitrogen reactions. This paper presents

  18. Basics of SCI Rehabilitation

    Medline Plus

    Full Text Available Experts \\ The Basics of Spinal Cord Injury Rehabilitation Topics Adult Injuries Spinal Cord Injury 101 Spinal Cord Injury 101 The Basics of Spinal Cord Injury Rehabilitation The Basics ...

  19. Basics of SCI Rehabilitation

    Medline Plus

    Full Text Available Experts \\ The Basics of Spinal Cord Injury Rehabilitation Topics Adult Injuries Spinal Cord Injury 101 Spinal Cord Injury 101 The Basics of Spinal Cord Injury Rehabilitation The Basics of Spinal Cord ...

  20. Stem Cell Basics

    Science.gov (United States)

    ... Information Stem Cell Basics Stem Cell Basics: Introduction Stem Cell Information General Information Clinical Trials Funding Information Current Research Policy Glossary Site Map Stem Cell Basics Introduction: What are stem cells, and why ...

  1. Basics of SCI Rehabilitation

    Science.gov (United States)

    Experts \\ The Basics of Spinal Cord Injury Rehabilitation Topics Adult Injuries Spinal Cord Injury 101 Spinal Cord Injury 101 The Basics of Spinal Cord Injury Rehabilitation The Basics of Spinal Cord ...

  2. Basics of SCI Rehabilitation

    Medline Plus

    Full Text Available Experts \\ The Basics of Spinal Cord Injury Rehabilitation Topics Adult Injuries Spinal Cord Injury 101 Spinal Cord Injury 101 The Basics of Spinal Cord Injury Rehabilitation The Basics of ...

  3. Milestones and challenges in oxygen steelmaking

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2005-09-15

    While oxygen converter steelmaking and the electric arc furnace are converging in steelmaking technologies, developments in BOS, product quality demands and available charge materials will ensure the BOS will be present for at least another 50 years. This paper reviews the history, developments and 10 milestones of the oxygen steelmaking processes with a special focus on conventional autothermic converters, high speed converters with a blowing rate up to 5 m{sup 3}n/t min (Normal m{sup 3} of O{sub 2} per metric tonne of steel per minute) and allothermic converters with coal addition, post-combustion and the possibility to increase the scrap rate up to 50%. Related operating results are introduced. A new process route which is based on hot metal and chromium ore is outlined. The cost advantage for the production of 304 stainless steel grade is higher than $100 US/ton. The synthesis of electric arc furnace (EAF) and oxygen converter steelmaking, a comparison of decarburization rates, refining combustion burners for optimized oxygen management in an EAF and an example for a large advanced EAF are outlined. Possibilities of flexible steelmaking and the growth and outlook of worldwide oxygen steelmaking are described. Abridged from a paper by Ernst Fritz Senior Expert, Steelmaking and Walter Gebert, Vice President, Plant Integration, Steelmaking Environmental Technologies, Siemens Voest-Alpine Industrieanlagenbau GmbH & Co (VAI), Linz, Austria. 10 figs., 2 tabs.

  4. FAILURES AND THE LIFE OF FURNACE TUBES

    Institute of Scientific and Technical Information of China (English)

    F.Z.Shen; Y.Ding; D.M.Hou; Z.P.Ning; Y.Lü; T.B.Dong; A.R.Tuohuti

    2004-01-01

    It is showed after the furnace tubes serviced for 8-10 years that the density of damage in the HAZ (heat affected zone) of the weld has higher than in parent metals, though the depth of damage is not equal to. By the test of creep crack growth, it is also acquired that under same mechanic parameter C* (t), the rate of creep crack growth in the HAZ is more than twice as fast as in parent metals. Two mechanisms (overheating and thermal shock) of failure occurred in an accident are presented. The stress of thermal shock is analyzed, in which the change of the elasticity modulus with the radius ET = f(r) is considered. Based on it, the safety region of the thermal shock is obtained. Finally, two sets of curves for the safe life are suggested which can facilitate to estimate the remaining life of HK-40 or HP-Nb tubes by their creep rupture data.

  5. Recycling of electric arc furnace dust

    International Nuclear Information System (INIS)

    This research aims to study the process of incorporation of the metal iron in electric arc furnace dust (EAFD), from a steel mill producing long steel by liquid iron in addition to the changing temperature of 1400 degrees Celsius of EAFD 'as received', the percentage of EAFD to be added (5, 10 and 20% of initial weight of sample pig iron) and the time of withdrawal of the sample of pig iron and slag (30 minutes after the addition of EAFD). Previously, the EAFD will be characterized using the following techniques: chemical analysis, size analysis, specific surface area, Xray diffraction, scanning electron microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) microanalysis. . After characterization, the EAFD will be added to the bath of liquid pig iron. It is expected that the results obtained at the end of the research allow the evaluation of the iron metal incorporation of EAFD in pig iron bath. (author)

  6. FURNACE calculations for JET neutron diagnostics

    International Nuclear Information System (INIS)

    Neutron transport calculations have been performed for the JET-torus, using the two-dimensional toroidal geometry transport code system FURNACE, to predict the response of the time integrated neutron yield monitors on the variation of the plasma conditions. Calculations have been performed for the full aperture D-shaped and circular plasmas, for DD-operation and for DT-operation. For the neutron source distribution a simple model was used based on plasma-plasma interaction. For the torus rotation symmetry around the main torus axis was assumed. Curves have been produced that give the radial plasma shift as function of the ratio of the foil activations measured. It is shown that these curves are sufficiently accurate for application in the DT-phase. For application in the DD-phase, however, the flux of neutrons backscattered from the massive torus needs to be calculated more accurately. (Auth.)

  7. PERFORMANCE TESTING AND ANALYSIS OF CUPOLA FURNACE

    Directory of Open Access Journals (Sweden)

    PROF.HEMANT R. BHAGAT-PATIL

    2013-05-01

    Full Text Available In today’s industrial scenario huge losses/wastage occur in the manufacturing shop floor and foundry industries. The efficiency of any foundry largely depends on the efficiency of the melting process amulti-step operation where the metal is heated, treated, alloyed, and transported into die or mold cavities to form a casting. In this paper we represents the performance testing and analysis of Cupola Furnace, and reduces the problems occurs to give the best results. Our main focus in this work is to improve continuous working hours,reducing preparation time, reducing losses in melting, reducing slag formation and to increase the combustion efficiency of coke and overall productivity and to improve the quality and Mechanical properties of steel using Cupola.

  8. Feasibility Study of Regenerative Burners in Aluminum Holding Furnaces

    Science.gov (United States)

    Hassan, Mohamed I.; Al Kindi, Rashid

    2014-09-01

    Gas-fired aluminum holding reverberatory furnaces are currently considered to be the lowest efficiency fossil fuel system. A considerable volume of gas is consumed to hold the molten metal at temperature that is much lower than the flame temperature. This will lead to more effort and energy consumption to capture the excessive production of the CO2. The concern of this study is to investigate the feasibility of the regenerative-burners' furnaces to increase the furnace efficiency to reduce gas consumption per production and hence result in less CO2 production. Energy assessments for metal holding furnaces are considered at different operation conditions. Onsite measurements, supervisory control and data acquisition data, and thermodynamics analysis are performed to provide feasible information about the gas consumption and CO2 production as well as area of improvements. In this study, onsite measurements are used with thermodynamics modeling to assess a 130 MT rectangular furnace with two regenerative burners and one cold-air holding burner. The assessment showed that the regenerative burner furnaces are not profitable in saving energy, in addition to the negative impact on the furnace life. However, reducing the holding and door opening time would significantly increase the operation efficiency and hence gain the benefit of the regenerative technology.

  9. An update on blast furnace granular coal injection

    Energy Technology Data Exchange (ETDEWEB)

    Hill, D.G. [Bethlehem Steel Corp., Burns Harbor, IN (United States); Strayer, T.J.; Bouman, R.W. [Bethlehem Steel Corp., PA (United States)

    1997-12-31

    A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

  10. Holden gas-fired furnace baseline data. Revision 1

    International Nuclear Information System (INIS)

    The Holden gas-fired furnace is used in the enriched uranium recovery process to dry and combust small batches of combustibles. The ash is further processed. The furnace operates by allowing a short natural gas flame to burn over the face of a wall of porous fire brick on two sides of the furnace. Each firing wall uses two main burners and a pilot burner to heat the porous fire brick to a luminous glow. Regulators and orifice valves are used to provide a minimum gas pressure of 4 in. water column at a rate of approximately 1,450 scf/h to the burners. The gas flow rate was calculated by determining the gas flow appropriate for the instrumentation in the gas line. Observed flame length and vendor literature were used to calculate pilot burner gas consumption. Air for combustion, purging, and cooling is supplied by a single blower. Rough calculations of the air-flow distribution in piping entering the furnace show that air flow to the burners approximately agrees with the calculated natural gas flow. A simple on/off control loop is used to maintain a temperature of 1,000 F in the furnace chamber. Hoods and glove boxes provide contamination control during furnace loading and unloading and ash handling. Fan EF-120 exhausts the hoods, glove boxes, and furnace through filters to Stack 33. A review of the furnace safety shows that safety is ensured by design, interlocks, procedure, and a safety system. Recommendations for safety improvements include installation of both a timed ignition system and a combustible-gas monitor near the furnace. Contamination control in the area could be improved by redesigning the loading hood face and replacing worn gaskets throughout the system. 33 refs., 16 figs

  11. Thermal Oxidation of Tail Gases from the Production of Oil-furnace Carbon Black

    Directory of Open Access Journals (Sweden)

    Bosak, Z.

    2009-01-01

    Full Text Available This paper describes the production technology of oil-furnace carbon black, as well as the selected solution for preventing the emissions of this process from contaminating the environment.The products of industrial oil-furnace carbon black production are different grades of carbon black and process tail gases. The qualitative composition of these tail gases during the production of oil-furnace carbon black are: carbon(IV oxide, carbon(II oxide, hydrogen, methane, hydrogen sulfide, nitrogen, oxygen, and water vapor.The quantitative composition and lower caloric value of process tail gases change depending on the type of feedstock used in the production, as well as the type of process. The lower caloric value of process tail gases is relatively small with values ranging between 1500 and 2300 kJ m–3.In the conventional production of oil-furnace carbon black, process tail gases purified from carbon black dust are freely released into the atmosphere untreated. In this manner, the process tail gases pollute the air in the town of Kutina, because their quantitative values are much higher than the prescribed emissions limits for hydrogen sulfide and carbon(II oxide. A logical solution for the prevention of such air pollution is combustion of the process tail gases, i. e. their thermal oxidation. For this purpose, a specially designed flare system has been developed. Consuming minimum amounts of natural gas needed for oxidation, the flare system is designed to combust low caloric process tail gases with 99 % efficiency. Thus, the toxic and flammable components of the tail gases (hydrogen sulfide, hydrogen, carbon(II oxide, methane and other trace hydrocarbons would be transformed into environmentally acceptable components (sulfur(IV oxide, water, carbon(IV oxide and nitrogen(IV oxide, which are in compliance with the emissions limit values prescribed by law.Proper operation of this flare system in the production of oil-furnace carbon black would solve

  12. A Possible Macroscopic-Photo-Catalysis Mechanism in Solar Furnace

    Institute of Scientific and Technical Information of China (English)

    HO Tsohsiu; QING Cheng-Rui; CHEN Ying-Tian

    2011-01-01

    Based on the experimental results of Chen et al.to use the solar furnace and medium frequency induction furnace to extract boron impurity from metallurgical silicon, we propose a strong radiation catalysis mechanism to explain the difference of reaction rates in these two furnaces.The postulate assuming the photons striking on the material not only increase the thermal energy of the molecules of reactants but also lower down the energy barrier of the reaction to speed up the chemical reaction.It is believed the photon catalysis mechanism is universall in most of high temperature chemical reactions and looking forward to more evidences for the postulate proposed in this article.

  13. Application study of complex control algorithm for regenerative furnace temperature

    Institute of Scientific and Technical Information of China (English)

    Lusheng GE

    2004-01-01

    Altemative switch combustion mode of air and gas is adopted on the two sides of the regenerative furnace, its temperature is in uncontrolled state in the switching process and the switch period is generally 3 ~ 5 min. Thus, the conventional bi-cross limited combustion control method is no longer applicable to the object. This paper makes use of neutral network algorithm to adjust the static operating point. On this basis, fuzzy control strategy is used for the furnace temperature control. The actual application result shows that the control strategy is effective to solve the problem of the combustion control for regenerative furnace.

  14. RESEARCH ON THE DYNAMIC MATHEMATICAL MODELOF REHEATING FURNACE

    Institute of Scientific and Technical Information of China (English)

    徐立云; 张斌; 王景成; 邵惠鹤

    2001-01-01

    This paper presented a dynamical mathematical model for reheating furnace based on energy balance, which consists of three submodels. With the inputting parameters, adopting the finite difference technique, not only the combustion gas temperature but also the temperature distribution of slabs in the furnace can be predicated. The dynamical mathematical model is the base for the further control and it also can be treated as a simulator of a reheating furnace, optimal and advanced controlling strategies can be applied based on the dynamical model.

  15. Electric furnace dust: Can you bury the hazard?

    Energy Technology Data Exchange (ETDEWEB)

    McManus, G.J.

    1996-04-01

    Electric furnace waste treatment is moving into high gear, but the exact direction is unclear. On one hand, there is a trend toward complete recycling of the dust captured in furnace baghouses. Iron units as well as zinc and other elements are being reclaimed. On the other side, recent actions by regulators indicate recycling may not be required at all. With the correct chemical stabilization, it appears, dust may simply be placed in ordinary landfill. This paper describes three processes for waste treatment of furnace dust: Super Detox, a process for zinc removal from galvanized scrap before melting, and the INMETCO process.

  16. Analysis of fuel savings in metallurgical furnaces with protective atmosphere

    Directory of Open Access Journals (Sweden)

    S. Gil

    2016-10-01

    Full Text Available In the paper, a case of improvement in energy efficiency of a rollway-continuous furnace used for heat treatment in production of cold-drawn tubes as well as gas savings resulting from application of modern burners for radiant tubes was considered. For the investigated furnace, energy balance calculations were performed for the currently operating status as well as following replacement of burners for modern devices with better parameters of combustion and recuperation, which showed a significant reduction in fuel consumption. The burners ensure uniform temperature distribution along the radiant tube, stable operation, high energy efficiency (also in high temperature furnaces and low emissions.

  17. A furnace for high temperature perturbed angular correlation measurements

    Energy Technology Data Exchange (ETDEWEB)

    Forker, M.; Herz, W.; Huetten, U.; Mueller, M.; Muesseler, R.; Schmidberger, J.; Simon, D.; Weingarten, A.; Bedi, S.C. (Inst. fuer Strahlen- und Kernphysik, Univ. Bonn (Germany))

    1993-04-01

    A compact furnace for perturbed angular correlation (PAC) measurements at high temperatures is described. Using a graphite heating element, the furnace combines small dimensions and high temperatures. With an outer diameter of only 23 mm and outer walls at room temperature, it provides sample temperatures up to 2350 K. Test measurements carried out up to this temperature with the standard PAC probe [sup 181]Ta in Zr and Hf metal and in undoped zirconia ZrO[sub 2] show problems arising from interactions of the sample with furnace materials, but at the same time illustrate the great potential of high-temperature PAC spectroscopy for solid state reaction studies. (orig.).

  18. Direct ironmaking via rotary hearth furnace and new smelting technology

    Energy Technology Data Exchange (ETDEWEB)

    Guglielmini, A.; Degel, R. [Lucchini, Piombino (Italy)

    2007-07-01

    A demonstration plant (30,000 tpy of pig iron) was built in Piombino works, Italy to test a new ironmaking process based on two production steps: pre-reduction of iron-bearing materials in an Rotary Hearth Furnace (RHF), and hot Direct Reduced Iron (DRI) smelting in an innovative oxy-coal reactor. The new technology was conceived to be cost-effective: no need of electric energy for smelting, high smelter productivity and optimisation of energy utilisation. During the development of RHF campaigns, plant reliability was increased, thanks to the operational experience acquired and to some modifications made to improve the stability of operation (especially the new green pellets dryer). Some factors regarding the process were investigated in different operating conditions (charge quality, temperature, residence time) and some important conclusions could be drawn. The results obtained during RHF operation as a stand-alone unit defined the reference configuration for the joint operation. Smelter campaigns can be divided into three phases: - checking the plant components, to verify correct design, proper working, flexibility and reliability; - checking the process characteristics and the operating practices (formation of the hot heel, reduction and melting of coal-based DRI, efficiency of coal injection, tapping); - defining plant performances during tests of long duration (stable operation), getting conclusive results regarding process consumption (coal, oxygen, utilities), productivity, and quality of products. The new technology is not completely proven, but the good results already achieved are encouraging for the successful completion of the development stage. 70 figs., 31 tabs., 11 pictures, 1 annex.

  19. Appreciating Oxygen

    Science.gov (United States)

    Weiss, Hilton M.

    2008-01-01

    Photosynthetic flora and microfauna utilize light from the sun to convert carbon dioxide and water into carbohydrates and oxygen. While these carbohydrates and their derivative hydrocarbons are generally considered to be fuels, it is the thermodynamically energetic oxygen molecule that traps, stores, and provides almost all of the energy that…

  20. Conversion of Furnace oil fired boiler to biomass(Gliricidia) fired (External/Internal) furnace boiler : NA

    OpenAIRE

    Channa Gaya Siriwardhana, Kahandawa Arachchilage

    2010-01-01

    In the present era, with the prevailing competition, the cost of production plays a vital role. As the price of petroleum oils, especially diesel and furnace oil are growing at a steeper rate than solid fuel price, finding a substitute for furnace oil is one of the alternative available. Furnace oil used in boilers can be totally substitute by biomass with an equivalent ratio of 3.5:1 kg/liter on the basis of calorific value. This may results in saving of more than 60% of operating cost and w...

  1. An induction heating furnace for radioactive waste fixation in glass

    International Nuclear Information System (INIS)

    The furnace is designed for the processing of liquid or loose solid, medium- or high-level radioactive wastes. The furnace lid is firmly attached to the frame. The furnace vessel is made of a refractory, corrosion resistant alloy, and it is attached to the bottom side of the lid using mechanisms remotely controlled with compressed air. The components connected to the lid and protruding into the melt, such as the tapping bar, are adapted to being remotely disassembled into two parts. The design enables the vessel to be lowered away. Remote dismantling of the furnace comprises three operations: disassembling the components connected to the lid and protruding into the melt, uncoupling the vessel from the lid, and lowering the vessel with the vitreous material into a shielded shipping container. (J.B.). 4 figs

  2. DEVELOPMENT OF A FURNACE TO FABRICATE SILICON SOLAR CELLS

    Directory of Open Access Journals (Sweden)

    Sérgio Boscato Garcia

    2012-06-01

    Full Text Available Solar cell world market had an exponential growth in the last decade and nowadays it continues in expansion. To produce solar cells, dopants need to be introduced into the crystalline silicon wafer in order to form the pn junction. This process is carried out in diffusion furnaces. The aim of this paper is to present the development of a compact diffusion furnace to process up to 156 mm × 156 mm silicon wafers and to operate at temperature up to 1100°C. The furnace is automated and it is constituted by a heating system with three zones and systems to introduce the wafers inside the furnace as well as to control of gas flows. This equipment is the first one developed in Brazil to promote impurity diffusions in order to produce silicon solar cells and it was manufactured jointly with a Brazilian company.

  3. Alloying and Casting Furnace for Shape Memory Alloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The concept in the proposed project is to create a melting, alloying and casting furnace for the processing titanium based SMA using cold crucible techniques. The...

  4. Refractory Gunning Material for Inner Lining Maintenance of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the term and definition,classification, technical requirements, test methods,quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of refractory gunning material for inner lining maintenance of blast furnace .

  5. High Alumina Refractory Bricks for Electric Arc Furnace Roofs

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ 1 Scope This standard specifies the sort, technical requirement, test method, inspection rules, marking, packing, transportation, storage and quality certification of high alumina refractory bricks for electric arc furnace roofs.

  6. Moving behavior of pellets in a pellet shaft furnace

    Institute of Scientific and Technical Information of China (English)

    梁儒全; 赫冀成

    2008-01-01

    The downward moving behavior of pellets in a 8 m2 pellet shaft furnace with an internal vertical air channel and a drying bed was studied by means of a visualized model(1-15) and a top model(1-1).The visualized model experiment shows that the downward movement of pellets can be regarded as plug flow approximately inside the furnace except for the lower region of cooling zone due to the influence of the drained hopper.The top model experiment reveals that the pellet sizes increase along the moving direction because of the percolation phenomenon,which results in a decrease of the resistance coefficient and an increase of the gas flow rate from the furnace wall toward the furnace center.

  7. Radial furnace shows promise for growing straight boron carbide whiskers

    Science.gov (United States)

    Feingold, E.

    1967-01-01

    Radial furnace, with a long graphite vaporization tube, maintains a uniform thermal gradient, favoring the growth of straight boron carbide whiskers. This concept seems to offer potential for both the quality and yield of whiskers.

  8. Optimization of the melting process of electrical furnaces in drenas

    Directory of Open Access Journals (Sweden)

    A. Haxhiaj

    2012-10-01

    Full Text Available The weight, composition and loads are the main parameters of the melting process in electrical furnace. The charge is roasted in rotary furnace. Roasting of charge which consists of Drenas and Albanians ore is done at about 950°C. Also, article has the experimental analyses that modify some parameters of the production which are the reduction of quantity of limestone and the increase of quantity of quartz in the charge. The paper analysis the possibility of mixing the ore from Kosova with lateritic ore from Albania with the aim of reducing the acidity of weight which is loaded in the electrical furnace. The composition of the furnace must satisfy the ratio 1:10 of ore from Kosova and Albania.

  9. High-Efficiency Low-Dross Combustion System for Aluminum Remelting Reverberatory Furnaces, Project Final Report, July 2005

    Energy Technology Data Exchange (ETDEWEB)

    Soupos, V.; Zelepouga, S.; Rue, D.

    2005-06-30

    GTI, and its commercial partners, have developed a high-efficiency low-dross combustion system that offers environmental and energy efficiency benefits at lower capital costs for the secondary aluminum industry users of reverberatory furnaces. The high-efficiency low-dross combustion system, also called Self-Optimizing Combustion System (SOCS), includes the flex-flame burner firing an air or oxygen-enriched natural gas flame, a non-contact optical flame sensor, and a combustion control system. The flex-flame burner, developed and tested by GTI, provides an innovative firing process in which the flame shape and velocity can be controlled. The burner produces a flame that keeps oxygen away from the bath surface by including an O2-enriched fuel-rich zone on the bottom and an air-fired fuel-lean zone on the top. Flame shape and velocity can be changed at constant firing rate or held constant over a range of firing conditions. A non-intrusive optical sensor is used to monitor the flame at all times. Information from the optical sensor(s) and thermocouples can be used to control the flow of natural gas, air, and oxygen to the burner as needed to maintain desired flame characteristics. This type of control is particularly important to keep oxygen away from the melt surface and thus reduce dross formation. This retrofit technology decreases fuel usage, increases furnace production rate, lowers gaseous emissions, and reduces dross formation. The highest priority research need listed under Recycled Materials is to turn aluminum process waste into usable materials which this technology accomplishes directly by decreasing dross formation and therefore increasing aluminum yield from a gas-fired reverberatory furnace. Emissions of NOx will be reduced to approximately 0.3 lb/ton of aluminum, in compliance with air emission regulations.

  10. 防止炉膛结焦和垮大焦%Prevention of Coking and Off Coking in the Boiler Furnace

    Institute of Scientific and Technical Information of China (English)

    吕哲

    2015-01-01

    This paper mainly describes the main factors affecting the boiler coking, these include coal composition and ash melting point,furnace temperature and the distribution of temperature field, air dynamic field ect.. So, the main measures to prevent coking and off coking in the furnace are control of coking coal into the furnace, improvement of the aerodynamic field in furnace, control of furnace temperature, prevention of the oxygen deficient combustion, the heating surface cleaning, ect..%本文主要叙述了影响锅炉结焦的主要因素包括:原煤成份及灰熔点、炉膛温度及温度场分布、空气动力场等,故防止炉膛结焦和垮大焦的主要措施包括:控制易结焦煤种入炉、改善炉内空气动力场、控制炉膛温度、防止缺氧燃烧、保持受热面清洁等。

  11. Qut-of-furnace steel treatment in machine-building

    International Nuclear Information System (INIS)

    The examples of out-of-furnace steel melt treatment at domestic and foreign power machine-building plants are given. The main parameters and equipment design are noted to have no principal distinctions from those applied in metallurgy. The more usable equipment for out-of-furnace melt treatment is shown to be the following: one-or multistand ladle vacuum unit with facilities for heating, desulfurization and decarbonization of steel in combination with a casting machine

  12. Investigation on the Potentials of Cupola Furnace Slag in Concrete

    OpenAIRE

    Stephen Adeyemi Alabi; Joseph O. Afolayan

    2013-01-01

    The compressive strength of the concrete designed using blast cupola furnace slag and granulated cupola slag as a coarse aggregate and partial replacement for cement was investigated. A series of experimental studies were conducted involve concrete production in two stages. The first stage comprised of normal aggregate concrete (NAC) produced with normal aggregates and 100% ordinary Portland cement (OPC). Meanwhile, the second stage involved production of concrete comprising of cupola furnace...

  13. Review and evaluation of alternative processes to the blast furnace

    International Nuclear Information System (INIS)

    A critical review on the alternative processes to the blast furnace, involving both solid and liquid state reduction is presented. Process comparison allows to identify advantages and disadvantages of each type of processes as well as to highlight the major challenges faced in order to compete with the traditional iron making route: the blast furnace, which today rules the production of iron units worldwide. (Author) 31 refs

  14. Maximizing the injection of hydrocarbons in the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Olschewski, K.H.; Posch, W.

    1974-01-01

    Maximized fuel oil injection for blast furnaces is reviewed in relation to minimum pollutant formation. Topics covered include: theoretical considerations dealing with combustion in the tuyere level and constant gas ratios in the overall blast furnace process; cost considerations involving fuel oil and coke; and investigations studying the preparation, spraying, mixing, and combustion of fuel oil with minimum soot formation within sub-stoichiometric limits and under optimum combustion conditions at the tuyere level.

  15. Carburization of stainless steel furnace tubes

    International Nuclear Information System (INIS)

    Stainless steel containing molybdenum are usually recommended to resist naphtenic acid corrosion in vacuum heaters. In 1993 the original 5Cr-1/2Mo roof tubes of the furnace in a vacuum unit were replaced by stainless steel 316 Ti to minimize tube replacement and increase heater reliability. Unexpectedly, some of the new tubes failed after only three years of service and just one year after undergoing the last inspection. The damage occurred in the form of deep holes and perforations, starting from the outside tube surface on the fireside. Coke build-up occurred due to severe operating conditions, overheating the tubes on the fireside, above 675 Centigrade. Metallographic and Scanning Electron Microscopy (Sem) examination revealed internal and external carburization of the material due to the presence of coke and combustion ashes, respectively. The increase in the skin metal temperature facilitated the diffusion of carbon from these carbon-rich deposits into the low carbon content material (0.023%). Depletion of chromium at the grain boundaries due to the massive formation of chromium carbides, resulted in a severe intergranular corrosion attack by molten salts rich in vanadium and sulfur produced by asphalt burning. Normal operating practice demands the use of steam for the heater tubes to control coke build-up. This practice had been first reduced and then eliminated, during the past two years prior to the failure, because of economic incentives. This paper describes the root cause analysis conducted to account for these premature tube failures. (Author)

  16. Gas Flow Distribution in Pelletizing Shaft Furnace

    Institute of Scientific and Technical Information of China (English)

    CAI Jiu-ju; DONG Hui; WANG Guo-sheng; YANG Jun

    2006-01-01

    Through thermal test, cold state experiment, analysis and simulation of thermal process, the gas flow distribution in pelletizing shaft furnace (PSF) was discussed. The results show that there are five flowing trends; among them, the downward roasting gas and the upward cooling gas are the most unsteady, which influence flow distribution greatly. Among the operating parameters, the ratio of inflow is a key factor affecting the flow distribution. The roasting and cooling gases will entirely flow into the roasting zone and internal vertical air channels (IVAC), respectively, if the ratio of inflow is critical. From such a critical operating condition increasing roasting gas flow or decreasing cooling gas flow, the roasting gas starts flowing downwards so as to enter the inside of IVAC; the greater the ratio of inflow, the larger the downward flowrate. Among constructional parameters, the width of roasting zone b1, width of IVAC b2 and width of cooling zone b3, and the height of roasting zone h1, height of soaking zone h2 and height of cooling zone h3 are the main factors affecting flow distribution. In case the ratio of b2/b1, or h3/h2, or h1/h2 is increased, the upward cooling gas tends to decrease while the downward roasting gas tends to increase with a gradual decrease in the ratio of inflow.

  17. Fiscal 1997 report on the results of the research on the development of high-performance industrial furnaces. Volume 3; 1997 nendo seika hokokusho (koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusto)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    A R and D was conducted for the purpose of developing remarkable energy conservation/CO2 reduction technologies. In fiscal 1997, the five working groups about the following were formed to have animated discussions: the basic research, heating furnace, heat treatment furnace, melting furnace, and tubular heating furnace. The research subjects are the pursuit/deepening of the base study on flame structures in high temperature air combustion, critical heat recovery of the system in high temperature air combustion, examination of the basic common technology on the ultimate optimization of the material heat transfer, construction of general-purpose experimental database, setting-up of design standards for general-purpose high-performance industrial furnaces, presentation of examples of the actual trial design based on the design standards and feasibility study of the practical application, preparatory support of the field test project on high-performance industrial furnaces for commercialization/diffusion/spread, etc. Further, how to arrange the developmental results was studied to make the results of the project useful for study of the prompt commercialization. 442 refs., 1444 figs., 311 tabs.

  18. Fiscal 1997 report on the results of the research on the development of high-performance industrial furnaces. Volume 2; 1997 nendo seika hokokusho (koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusto)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    A R and D was conducted for the purpose of developing remarkable energy conservation/CO2 reduction technologies. In fiscal 1997, the five working groups about the following were formed to have animated discussions: the basic research, heating furnace, heat treatment furnace, melting furnace, and tubular heating furnace. The research subjects are the pursuit/deepening of the base study on flame structures in high temperature air combustion, critical heat recovery of the system in high temperature air combustion, examination of the basic common technology on the ultimate optimization of the material heat transfer, construction of general-purpose experimental database, setting-up of design standards for general-purpose high-performance industrial furnaces, presentation of examples of the actual trial design based on the design standards and feasibility study of the practical application, preparatory support of the field test project on high-performance industrial furnaces for commercialization/diffusion/spread, etc. Further, how to arrange the developmental results was studied to make the results of the project useful for study of the prompt commercialization. 442 refs., 1444 figs., 311 tabs

  19. Monitoring Method for Blast Furnace Wall With Copper Staves

    Institute of Scientific and Technical Information of China (English)

    CHENG Su-sen; QIAN Liang; ZHAO Hong-bo

    2007-01-01

    A monitoring method that has been designed for the first time for blast furnace wall with copper staves manufactured in China was introduced. Combining the method of "inverse problem" and the concept "non-inverse problem", the monitoring program for blast furnace wall with copper staves has been realized, which can be used to calculate online the accretion thickness and temperature of hot surface of copper staves after obtaining the values of thermocouples of copper staves. The accretion state obtained in the actual investigation has proved that the result of the program is correct. The monitoring program shows that the accretion would easily fluctuate when the accretion layer is extremely thick or thin, thereby the stable and smooth operation of the blast furnace is hindered. By maintaining appropriate accretion thickness, both long campaigns and high productivity of the blast furnace can be achieved; furthermore, it can also optimize the operation of blast furnace and maximize its production. Approximately 30-50 mm in thickness of accretion layer is maintained on the wall of Shougang blast furnace 2, which can meet the requirement for obtaining both long campaign and high productivity.

  20. Hybrid furnace system for the plasma melting of radioactive waste

    International Nuclear Information System (INIS)

    A hybrid type plasma melting furnace has been designed for vitrification of medium and low level radioactive wastes. Refractory is used the bottom side of the furnace while the upper side consists of water-cooled metal plate. Such configuration takes the advantages of all refractory furnace (easy heating and tapping) and all water-cooled furnace (no additional waste production and reduced carry-over of volatile metals). The system uses two plasma torches - a main torch for the melting of incoming wastes and a subsidiary torch for the slag tapping. The torch will use air for the plasma medium and in order for the reduction of NOx, an appropriate amount of hydrocarbon gas will be supplied to the furnace at the time. A load-lock type feeder will be used together with a conveyer system. A water cooled baffle will be used at the off-gas exit to reduce the amount of carry-over of dust. The configuration and advantage of such hybrid type melting furnace is discussed

  1. Methods of mathematical modeling for evaluation of energy management of blast-furnace plant

    OpenAIRE

    M. Szega; Blacha, L.; W. Stanek

    2015-01-01

    The reduction of energy consumption in the blast furnace is still the subject of investigations using mathematical modelling of a blast furnace plant. Theoretical-empirical hybrid models of a blast furnace and its equipment have been presented. This model is built based on the mass and energy balances of furnace zones and empirical data from the measurement of a blast furnace. The results of a numerical simulation of the injection of auxiliary fuels and the top-gas recirculation after the rem...

  2. Methods for monitoring heat flow intensity in the blast furnace wall

    OpenAIRE

    Dorčák, L'.; J. Terpák; I. Podlubný; L. Pivka

    2010-01-01

    In this paper we present the main features of an online system for real-time monitoring of the bottom part of the blast furnace. Firstly, monitoring concerns the furnace walls and furnace bottom temperatures measurement and their visualization. Secondly, monitored are the heat flows of the furnace walls and furnace bottom. In the case of two measured temperatures, the heat flow is calculated using multi-layer implicit difference scheme and in the case of only one measured temperature, the hea...

  3. Thermal, Mechanical and Chemical Analysis for VELOX -Verification Experiments for Lunar Oxygen Production

    Science.gov (United States)

    Lange, Caroline; Ksenik, Eugen; Braukhane, Andy; Richter, Lutz

    One major aspect for the development of a long-term human presence on the moon will be sustainability and autonomy of any kind of a permanent base. Important resources, such as breathable air and water for the survival of the crew on the lunar surface will have to be extracted in-situ from the lunar regolith, the major resource on the Moon, which covers the first meter of the lunar surface and contains about 45 At the DLR Bremen we are interested in a compact and flexible lab experimenting facility, which shall demonstrate the feasibility of this process by extracting oxygen out of lunar Regolith, respectively soil simulants and certain minerals in the laboratory case. For this purpose, we have investigated important boundary conditions such as temperatures during the process, chemical reaction characteristics and material properties for the buildup of the facility and established basic requirements which shall be analyzed within this paper. These requirements have been used for the concept development and outline of the facility, which is currently under construction and will be subject to initial tests in the near future. This paper will focus mainly on the theoretical aspects of the facility development. Great effort has been put into the thermal and mechanical outline and pre-analysis of components and the system in a whole. Basic aspects that have been investigated are: 1. Selection of suitable materials for the furnace chamber configuration to provide a high-temperature capable operating mode. 2. Theoretical heat transfer analysis of the designed furnace chamber assembly with subsequent validation with the aid of measured values of the constructed demonstration plant. 3. Description of chemical conversion processes for Hydrogen reduction of Lunar Regolith with corresponding analysis of thermal and reaction times under different boundary conditions. 4. Investigation of the high-temperature mechanical behavior of the constructed furnace chamber with regard to

  4. Basic Research Firing Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Basic Research Firing Facility is an indoor ballistic test facility that has recently transitioned from a customer-based facility to a dedicated basic research...

  5. Health Insurance Basics

    Science.gov (United States)

    ... Can I Help a Friend Who Cuts? Health Insurance Basics KidsHealth > For Teens > Health Insurance Basics Print ... advanced calculus was confusing. What Exactly Is Health Insurance? Health insurance is a plan that people buy ...

  6. Climate Change: Basic Information

    Science.gov (United States)

    ... are here: EPA Home Climate Change Basic Information Climate Change: Basic Information On This Page Climate change ... We can make a difference How is the climate changing in the U.S.? Observations across the United ...

  7. Mechanisms of phosphate removal from aqueous solution by blast furnace slag and steel furnace slag

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    We report the adsorption of phosphate and discuss the mechanisms of phosphate removal from aqueous solution by burst furnace slag (BFS) and steel furnace slag (SFS). The results show that the adsorption of phosphate on the slag was rapid and the majority of adsorption was completed in 5~10 min. The adsorption capacity of phosphate by the slag was reduced dramatically by acid treatment. The relative contribution of adsorption to the total removal of phosphate was 26%~28%. Phosphate adsorption on BFS and SFS follows the Freundlich isotherm, with the related constants ofk 6.372 and 1/n 1.739 for BFS, and ofk 1.705 and 1/n 1.718 for SFS. The pH and Ca2+ concentration were decreased with the addition of phosphate, suggesting the formation of calcium phosphate precipitation. At pH 2.93 and 6.93, phosphate was desorbed by about 36%~43% and 9%~11%, respectively.These results indicate that the P adsorption on the slag is not completely reversible and that the bond between the slag particles and adsorbed phosphate is strong. The X-ray diffraction (XRD) patterns of BFS and SFS before and after phosphate adsorption verify SFS is related to the formation of phosphate calcium precipitation and the adsorption on hydroxylated oxides. The results show that BFS and SFS removed phosphate nearly 100%, indicating they are promising adsorbents for the phosphate removal in wastewater treatment and pollution control.

  8. Pulverized coal burnout in blast furnace simulated by a drop tube furnace

    Energy Technology Data Exchange (ETDEWEB)

    Du, Shan-Wen [Steel and Aluminum Research and Development Department, China Steel Corporation, Kaohsiung 812 (China); Chen, Wei-Hsin [Department of Greenergy, National University of Tainan, Tainan 700 (China); Lucas, John A. [School of Engineering of the University of Newcastle, Callaghan, NSW 2308 (Australia)

    2010-02-15

    Reactions of pulverized coal injection (PCI) in a blast furnace were simulated using a drop tube furnace (DTF) to investigate the burnout behavior of a number of coals and coal blends. For the coals with the fuel ratio ranging from 1.36 to 6.22, the experimental results indicated that the burnout increased with decreasing the fuel ratio, except for certain coals departing from the general trend. One of the coals with the fuel ratio of 6.22 has shown its merit in combustion, implying that the blending ratio of the coal in PCI operation can be raised for a higher coke replacement ratio. The experiments also suggested that increasing blast temperature was an efficient countermeasure for promoting the combustibility of the injected coals. Higher fuel burnout could be achieved when the particle size of coal was reduced from 60-100 to 100-200 mesh. However, once the size of the tested coals was in the range of 200 and 325 mesh, the burnout could not be improved further, resulting from the agglomeration of fine particles. Considering coal blend reactions, the blending ratio of coals in PCI may be adjusted by the individual coal burnout rather than by the fuel ratio. (author)

  9. Body Basics Library

    Science.gov (United States)

    ... a Friend Who Cuts? About the Body Basics Library KidsHealth > For Teens > About the Body Basics Library Print A A A Text Size Did you ... system, part, and process works. Use this medical library to find out about basic human anatomy, how ...

  10. Basic Cake Decorating Workbook.

    Science.gov (United States)

    Bogdany, Mel

    Included in this student workbook for basic cake decorating are the following: (1) Drawings of steps in a basic way to ice a layer cake, how to make a paper cone, various sizes of flower nails, various sizes and types of tin pastry tubes, and special rose tubes; (2) recipes for basic decorating icings (buttercream, rose paste, and royal icing);…

  11. Evaluation of Possible Surrogates for Validation of the Oxidation Furnace for the Plutonium Disposition Project

    Energy Technology Data Exchange (ETDEWEB)

    Duncan, A.

    2007-12-31

    The Plutonium Disposition project (PuD) is considering an alternative furnace design for direct metal oxidation (DMO) of plutonium metal to use as a feed for potential disposition routes. The proposed design will use a retort to oxidize the feed at temperatures up to 500 C. The atmosphere will be controlled using a metered mixture of oxygen, helium and argon to control the oxidation at approximately 400 torr. Since plutonium melts at 664 C, and may potentially react with retort material to form a lower melting point eutectic, the oxidation process will be controlled by metering the flow of oxygen to ensure that the bulk temperature of the material does not exceed this temperature. A batch processing time of <24 hours is desirable to meet anticipated furnace throughput requirements. The design project includes demonstration of concept in a small-scale demonstration test (i.e., small scale) and validation of design in a full-scale test. These tests are recommended to be performed using Pu surrogates due to challenges in consideration of the nature of plutonium and operational constraints required when handling large quantities of accountable material. The potential for spreading contamination and exposing workers to harmful levels of cumulative radioactive dose are motivation to utilize non-radioactive surrogates. Once the design is demonstrated and optimized, implementation would take place in a facility designed to accommodate these constraints. Until then, the use of surrogates would be a safer, less expensive option for the validation phase of the project. This report examines the potential for use of surrogates in the demonstration and validation of the DMO furnace for PuD. This report provides a compilation of the technical information and process requirements for the conversion of plutonium metal to oxide by burning in dry environments. Several potential surrogates were evaluated by various criteria in order to select a suitable candidate for large scale

  12. Beginning Visual Basic 2010

    CERN Document Server

    Willis, Thearon

    2010-01-01

    A focused, step-by-step approach to Visual Basic for new programmers. What better way to get started with Visual Basic than with this essential Wrox beginner's guide? Beginning Microsoft Visual Basic 2010 not only shows you how to write Windows applications, Web applications with ASP.NET, and Windows mobile and embedded CE apps with Visual Basic 2010, but you'll also get a thorough grounding in the basic nuts-and-bolts of writing good code. You'll be exposed to the very latest VB tools and techniques with coverage of both the Visual Studio 2010 and .NET 4 releases. Plus, the book walks you ste

  13. Nitric oxide formation in an iron oxide pellet rotary kiln furnace.

    Science.gov (United States)

    Davis, R A

    1998-01-01

    A one-dimensional numerical model was developed to simulate the effects of heat and mass transfer on the formation of oxides of nitrogen (NOx) in a rotary kiln furnace for iron oxide pellet induration. The modeled kiln has a length-to-diameter ratio of approximately seven. The principal mechanism of heat transfer is radiation from the flame, which was described by the net radiation method. The well known Zeldovich mechanism was used to predict thermal NOx generation. Temperature fluctuations in the vicinity of the flame were estimated with a clipped Gaussian probability density function. The thermal energy and mass balance model equations were solved numerically. The model is capable of predicting temperature profiles and NOx production rates in agreement with observed plant performance. The model was used to explore the effects of process changes on the total NOx formation in the kiln. It was concluded that the gas temperature as well as the partial pressure of oxygen in the process gases controls the rate of NOx formation. Lowering the temperature of the kiln gases by increasing the secondary air flow rates requires simultaneously decreasing the pellet production rate in order to maintain the pellet temperatures needed for blast furnace conditions. PMID:15655997

  14. Recent developments in blast furnace process control within British Steel

    Energy Technology Data Exchange (ETDEWEB)

    Warren, P.W. [British Steel Technical, Middlesbrough (United Kingdom). Teesside Labs.

    1995-12-01

    British Steel generally operates seven blast furnaces on four integrated works. All furnaces have been equipped with comprehensive instrumentation and data logging computers over the past eight years. The four Scunthorpe furnaces practice coal injection up to 170 kg/tHM (340 lb/THM), the remainder injecting oil at up to 100 kg/tHM (200 lb/THM). Distribution control is effected by Paul Wurth Bell-Less Tops on six of the seven furnaces, and Movable Throat Armour with bells on the remaining one. All have at least one sub burden probe. The blast furnace operator has a vast quantity of data and signals to consider and evaluate when attempting to achieve the objective of providing a consistent supply of hot metal. Techniques have been, and are being, developed to assist the operator to interpret large numbers of signals. A simple operator guidance system has been developed to provide advice, based on current operating procedures and interpreted data. Further development will involve the use of a sophisticated Expert System software shell.

  15. Optimizing heat distribution in continuous furnaces using a dynamic mathematical model

    Energy Technology Data Exchange (ETDEWEB)

    Fontana, P.; Boggiano, A.; Furinghetti, A., Pastorino, B.

    1985-01-01

    An on-line dynamic model is the heart of the Italimpianti computer control system for continuous reheating furnaces. The physical structure of this model and the numerical methods adopted for its solution are described with some details, with the aim of showing which are the typical problems connected with real-time modelling and possible ways of facing them successfully. The other main component of the computer system is the 'control logic', i.e. the function performing the optimum set-point control starting from the mathematical model results. Whilst the basic statement of this function is quite simple - to make the actual thermal profile to overlap the optimum one - its practical actuation is not only a matter of choosing the right theoretical approach, but also of solving a number of practical problems connected with plant operation. The good performances of this system are confirmed by industrial users' experience. To this purposes data regarding furnaces of different kinds are reported.

  16. Holistic control of energy and material flows of the electric arc furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dorndorf, M.; Kempken, J.; Kruger, K.; Monheim, P.; Uebber, N.; Shubert, M. [University for Federal Armed Forces Hamburg, Hamburg (Germany)

    2008-07-01

    Conventional control of arc furnaces is essentially pattern driven, with patterns based on the input of electric energy. Closed-loop control, which uses the actual furnace conditions, is at best left to some insular solutions. The system presented in this paper is the first control system which offers closed loop holistic control for power and media input. ARCCESS X-MELT FEOS is a joint development by the Helmut-Schmidt-University and SMS DEMAG AG. The system includes the control of transformer tap, impedance operating point, reactor tap, burners and coal injection as well as replay and simulation of process scenarios for off-line studies and system optimization. In its design great stress was placed on transparency and maintainability using the latest design techniques available. This paper will touch upon the basic control strategies used and will illustrate this with examples from the trials at Lech-Stahlwerke which were successfully conducted to demonstrate the performance and the reliability of the system.

  17. Multi-parameter measurements in a blast furnace using interactions of neutrons and γ-rays

    International Nuclear Information System (INIS)

    This paper describes the possibility of multi-parameter measurements to meet the requirements for more precise and stable control of a blast furnace. A basic concept of such measurements is to make use of multi-radiations of neutrons and γ-rays, and to obtain multi-types of information on conditions of materials (iron ore and coke) inside the blast furnace. A prototype gauge was assembled and examined which consisted of a radiation source of 252Cf, a neutron moderator, a lead shield, a bismuth germanate detector, a stainless casing and a control unit. Laboratory experiments showed that the gauge could measure the quantities to be essential to estimate material conditions. In practice, it clearly distinguished between iron ore and coke layers, and at the same time measured bulk density of iron contained in iron ore by counting thermal neutron capture γ-rays from iron. It also gave the information on material bulk density by detecting Compton scattered γ-rays from material, i.e. iron ore and coke. Finally, reducibility of iron ore was calculated by using both bulk densities. Relative accuracy of measurements was reasonable in practical use. The possibility of realization of the gauge has been proved and the on-line trial will be expected in the near future. (author)

  18. Basics of Bayesian Learning - Basically Bayes

    DEFF Research Database (Denmark)

    Larsen, Jan

    Tutorial presented at the IEEE Machine Learning for Signal Processing Workshop 2006, Maynooth, Ireland, September 8, 2006. The tutorial focuses on the basic elements of Bayesian learning and its relation to classical learning paradigms. This includes a critical discussion of the pros and cons. The...

  19. Device for use in a furnace exhaust stream for thermoelectric generation

    Science.gov (United States)

    Polcyn, Adam D.

    2013-06-11

    A device for generating voltage or electrical current includes an inner elongated member mounted in an outer elongated member, and a plurality of thermoelectric modules mounted in the space between the inner and the outer members. The outer and/or inner elongated members each include a plurality of passages to move a temperature altering medium through the members so that the device can be used in high temperature environments, e.g. the exhaust system of an oxygen fired glass melting furnace. The modules are designed to include a biasing member and/or other arrangements to compensate for differences in thermal expansion between the first and the second members. In this manner, the modules remain in contact with the first and second members. The voltage generated by the modules can be used to power electrical loads.

  20. Coupling of a radiative heat transfer model and a three-dimensional combustion model for a circulating fluidized bed furnace

    International Nuclear Information System (INIS)

    A 3D semi-empirical model for reactive two-phase flow in a circulating fluidized bed furnace (CFB3D) is modified by implementing the radiative zone method to solve the radiation heat transfer. The radiative properties of the gas and particle phase have been calculated using detailed information of gas and particle distribution obtained from the CFB3D model. A recently published WSGGM for oxygen-fired combustion has been used to calculate the absorption coefficient of gaseous combustion products. The results of implementing the radiative zonal approach have been compared with those obtained using empirical radiative correlations. The temperature field obtained by using the radiative zone method is more uniform than the one obtained by empirical correlation, and the total heat flux to the wall is slightly higher. The long distance effect of radiation has been found more important in the upper furnace where the gas is the dominant phase. Detailed discussion concerning the obtained results is presented.- Highlights: • Radiative zone model is used to analyze a large scale CFB furnace. • A semi-empirical model for CFB processes is presented. • The radiative effect of long distance is taken into account. • The geometric optic is used for radiative properties of particles. • The WSGGM is used for radiative properties of combustion gases

  1. Basic digital signal processing

    CERN Document Server

    Lockhart, Gordon B

    1985-01-01

    Basic Digital Signal Processing describes the principles of digital signal processing and experiments with BASIC programs involving the fast Fourier theorem (FFT). The book reviews the fundamentals of the BASIC program, continuous and discrete time signals including analog signals, Fourier analysis, discrete Fourier transform, signal energy, power. The text also explains digital signal processing involving digital filters, linear time-variant systems, discrete time unit impulse, discrete-time convolution, and the alternative structure for second order infinite impulse response (IIR) sections.

  2. Basic molecular spectroscopy

    CERN Document Server

    Gorry, PA

    1985-01-01

    BASIC Molecular Spectroscopy discusses the utilization of the Beginner's All-purpose Symbolic Instruction Code (BASIC) programming language in molecular spectroscopy. The book is comprised of five chapters that provide an introduction to molecular spectroscopy through programs written in BASIC. The coverage of the text includes rotational spectra, vibrational spectra, and Raman and electronic spectra. The book will be of great use to students who are currently taking a course in molecular spectroscopy.

  3. DC Arc Plasma Furnace Melting of Waste Incinerator Fly Ash

    Institute of Scientific and Technical Information of China (English)

    CHEN Mingzhou; MENG Yuedong; SHI Jiabiao; KUANG Jingan; NI Guohua; LIU Wei; JIANG Yiman

    2009-01-01

    Municipal solid waste incinerator (MSWI) fly ash was melted using a set of direct current (DC) arc plasma furnace system for the first time in China.At a feed-rate of flying ash of 80 kg/h,the temperature at the gas outlet was above 1300℃.Dioxins in the off-gas were recorded as 0.029 ng I-TEQ/Nm3 (international toxic equivalent,I-TEQ),well below 0.5 ng TEQ/Nm3 (toxic equivalent,TEQ),while those in the melted product(slag)were 0.00035 ng/g I-TEQ.Molten slag from the furnace showed excellent resistance against the leaching of heavy metals.These results prove that the plasma furnace is effective for the detoxification and stabilization of MSWI fly ash.

  4. A static approach towards coke collapse modelling in blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Nag, S.; Basu, S. Yu, A.B.

    2009-10-15

    Burden distribution control in a blast furnace has a close relationship with wind acceptance and gas utilisation. Quantification of radial distribution of ore and coke is important for proper control of blast furnace operation. Charging of metallic burden over a layer of coke causes a portion of the coke layer to get dislodged from its original position, similar to the situation observed when a heavy material is dropped on a bed of lighter particles. This phenomenon, designated 'coke collapse', significantly changes the ore/coke distribution in the radial direction and thus affects the permeability of the furnace shaft. In the present work a mathematical model for quantifying the amount of coke collapse has been proposed on the basis of 'stability of slope theory'. The calculation from this model has been compared with the results from experiments in simplified physical models. Predictions of the mathematical model are in good agreement with experimental results.

  5. Role of mini-blast furnaces in South East Asia

    Energy Technology Data Exchange (ETDEWEB)

    Lakshmanan, V.K.; Pfeifer, H.C. [Tata Korf Engineering Services, Calcutta (India)

    1997-12-31

    Mini blast furnaces (MBFs) are a small, economic, proven iron production technology. They are widely used in mini integrated steel plants and are likely to be yet more widely used. MBFs are described, contrasting them with direct reduction technology and with conventional blast furnaces. Besides their economic advantages they also cause few adverse environmental effects. These features have made MBF plant popular in Brazil and India in recent years, and plants are also planned in Indonesia. MBF-EOF (Energy optimising furnace) plants are also gaining popularity. They are useful where power is scarce and expensive. MBF-EOF plants are under construction in India and Indonesia. The future use of MBF plants in Asia is discussed. 9 refs., 2 figs., 5 tabs.

  6. A Composite Model Predictive Control Strategy for Furnaces

    Institute of Scientific and Technical Information of China (English)

    Hao Zang; Hongguang Li; Jingwen Huang; Jia Wang

    2014-01-01

    Tube furnaces are essential and primary energy intensive facilities in petrochemical plants. Operational optimi-zation of furnaces could not only help to improve product quality but also benefit to reduce energy consumption and exhaust emission. Inspired by this idea, this paper presents a composite model predictive control (CMPC) strategy, which, taking advantage of distributed model predictive control architectures, combines tracking nonlinear model predictive control and economic nonlinear model predictive control metrics to keep process running smoothly and optimize operational conditions. The control ers connected with two kinds of communi-cation networks are easy to organize and maintain, and stable to process interferences. A fast solution algorithm combining interior point solvers and Newton's method is accommodated to the CMPC realization, with reason-able CPU computing time and suitable online applications. Simulation for industrial case demonstrates that the proposed approach can ensure stable operations of furnaces, improve heat efficiency, and reduce the emission effectively.

  7. Investigation on the Potentials of Cupola Furnace Slag in Concrete

    Directory of Open Access Journals (Sweden)

    Stephen Adeyemi Alabi

    2013-12-01

    Full Text Available The compressive strength of the concrete designed using blast cupola furnace slag and granulated cupola slag as a coarse aggregate and partial replacement for cement was investigated. A series of experimental studies were conducted involve concrete production in two stages. The first stage comprised of normal aggregate concrete (NAC produced with normal aggregates and 100% ordinary Portland cement (OPC. Meanwhile, the second stage involved production of concrete comprising of cupola furnace slag an aggregates with 100% ordinary Portland cement (OPC and subsequently with 2%, 4%, 6%, 8% and 10% cementitious replacement with granulated cupola furnace slag that had been grounded and milled to less than 75 µm diameter. The outcomes of compressive strength test conducted on the slag aggregate concrete (SAC with and without granulated slag cementitious replacement were satisfactory compared to normal aggregate concretes (NAC.

  8. Improvement of electrical arc furnace operation with an appropriate model

    International Nuclear Information System (INIS)

    Electrical arc furnaces are commonly employed in industry to produce molten steel by melting iron and scrap steel. Furnace control is a necessary operation for production optimization. The principal parameters to be controlled are: maximum productivity requirements, minimum power off time, good power quality and safety. The aim of this study is to achieve all these objectives. Hence, because of the stochastic and dynamic behaviour of the arc during the melting process, a proposed model is checked with measurements at an industrial electrical arc furnace. How electrodes position and transformer taps can affect X and R arc function are discussed in detail. This new operating strategy has been determined taking into account Flicker, melting stages and electrode positions. It is shown that optimum efficiency can be reached by the integration of the proposed model in regulation loop.

  9. Direct Current Electric Arc-Electroslag Ladle Furnace

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to solve the high consumption problem of small capacity ladle furnace (LF), the operation principle and control method of the DC arc and electroslag heating ladle furnace are introduced. With only one arcing electrode, the distance between the arc and the wall of ladle is enlarged, and consequently the consumption of the ladle refractory is decreased. In the invention, a signal electrode is embedded in the refractory lining of the ladle, which contacts directly with the liquid steel and the ladle shell. Two graphite anode ends are submerged in the slag layer. The signal electrode is used as voltage reference during refining process. The electroslag voltage between anode end and liquid steel is applied to control the depth of anode end in the slag layer during the refining process with this ladle furnace.

  10. Computer simulation of gas flow in the flash smelting furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jokilaakso, A.; Yang, Yongxiang; Teppo, O.; Ahokainen, T.; Haenninen, A.

    1993-12-31

    This report presents the detailed results of computer simulation of flow in the Outokumpu flash smelting furnace. The work belongs to the project SULA-10: `Reaction and flow dynamic modelling of suspension smelting technology`, and was carried out in Laboratory of Materials Processing and Powder Metallurgy at Helsinki University of Technology. The geometry of the flash smelting furnace was simulated with a laboratory scale water and gas models. The same geometry was created as computational grids, in which the flow situation was analysed. The results from the laboratory models and computational grids were found to be in good agreement. The computer simulation was then extended to an industrial-scale flash smelting furnace. Cold gas flow was analysed in order to obtain a general flow pattern and working computational grid for future work with heat transfer, two-phase flow and chemical reactions. The computation was carried out with PHOENICS-based software EasyFlow and CFD2000. (orig.)

  11. Radiometric report for a blast furnace tracing with radioactive isotopes

    International Nuclear Information System (INIS)

    One of the methods to monitor refractory wall of blast furnace is its tracing with radioactive isotopes. The tracer isotope can be detected by two ways: the external dosimetric measurement at the armour of the blast furnace and/or the radiometric measurement of the iron sample charge by charge. Any change in radiometric situation of tracer radioisotope is recorded in a radiometric report. This paper presents an original concept of radiometric report based upon PARADOX and CORELDRAW soft kits. Their advantage are: quick and easy changes, easy recording of current radioactivity of tracer isotope, short history of changes, visual mapping of the tracer isotope and others. In this way we monitored 6 blast furnaces and more than 180 radioactive sources

  12. Compacting of fly dusts from cupola and electric arc furnace

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-01-01

    Full Text Available Recycling and utilization of dust waste is important not only from the point of view of its usage as an alternative source of raw materials, but regarding the environmental problems also. Dust emissions arise from thermal and chemical or physical processes and mechanical actions. Two kinds of fl y dusts from cupola furnaces (hot and cold blast cupola furnace and fl y dust from electric arc furnace were used by experiments. They were pelletized only with addition of water and briquetted with diff erent addition of water glass, bentonite and cement. Quality of briquettes was tested by compression – strength test and by break down test in green state, after drying and afterstoring (1 month.

  13. Thermodynamic laws of the oxygen solubility in liquid metals (Ni, Co, Fe, Mn, Cr) and the formation of oxygen-containing solutions in the alloys based on them

    Science.gov (United States)

    Paderin, S. N.; Shil'nikov, E. V.

    2015-12-01

    The solubility of oxygen in liquid Ni, Co, Fe, Mn, and Cr metals (Group IV in the periodic table) has been found for the first time. Linear dependences of the oxygen solubility on the standard Gibbs energy for the oxidation reaction of a liquid metal with gaseous oxygen are found. The revealed function of oxygen solubility is of scientific importance and allows one to develop a theory of oxygen solutions in liquid metals and liquid multicomponent metallic compositions and to calculate the energies of mixing of liquid metals with oxygen from Δ G MO ° for metal oxidation reactions with allowance for pseudoregular-solution model equations. Using the energies of mixing and metal compositions, we calculated the equilibrium oxygen concentrations in a metal molten pool at the end of oxidation stage of melting 08Kh18N10T steel in an arc furnace. This fact indicates practical importance of the found function of the oxygen solubility in metals.

  14. Electric arc furnace melting of simulated transuranic wastes

    International Nuclear Information System (INIS)

    As part of an interagency agreement between the Bureau of Mines, US Department of the Interior, and the US Department of Energy through its contractor, EG and G Idaho, Inc., the Bureau conducted six melting tests at its Albany Research Center to assess the feasibility of melting transuranic-containing wastes. The tests were conducted with simulated wastes in a conventional refractory-lined electric arc furnace. Charge materials included concrete, soil, metal, wood, CaO- and Na2O-containing chemical waste sludges, cement, and polyethylene mixed in various proportions in both unburned and partially incinerated forms. The investigation showed that it is possible to melt these materials in a 1-metric-ton conventional electric arc furnace and separate the slag and metal provided that suitable fluxes are added to condition the silicious slages. However, the electric arc furnace cannot be considered an efficient incinerator. The molten slags were poured into 210-liter steel drums having a 0.64-cm-thick steel chill plate on the bottom. All slags were tapped from the furnace satisfactorily. The concrete and sludge materials required the most energy for melting (2.2 to 2.6 kWhr/kg). The highest electrode consumption occurred when the sludges were melted (0.04 kg/kg product). A high alumina-chrome refractory is satisfactory for use as a furnace lining in melting these wastes. Offgases and particulates from all of the tests were sampled and analyzed. The greatest amounts of particulate matter in the offgas streams were obtained from melting sludges and incinerated wastes. It is recommended that if a conventional electric arc furnace is used to melt transuranic waste that it (1) be fed slowly to prevent excessive fumes and flames and (2) be operated continuously to minimize startup problems and improve efficiency

  15. Loss on Ignition Furnace Acceptance and Operability Test Procedure

    Energy Technology Data Exchange (ETDEWEB)

    JOHNSON, D.C.

    2000-06-01

    The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed LOI equipment, including a model 1608FL CM{trademark} Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform Loss on Ignition (LOI) testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet Glfilter will he flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A.

  16. PRECIPITATION AND GROWTH OF PEROVSKITE PHASE IN TITANIUM BEARING BLAST FURNACE SLAG

    Institute of Scientific and Technical Information of China (English)

    Z.Z. Guo; T.P. Lou; L. Zhang; L.N. Zhang; Z.T. Sui

    2007-01-01

    The effects of transformation of slag composition and additive agents on the morphology, the crystal in the Ti-bearing blast furnace slags were investigated. As the morphology of perovskite is dispersed in molten slags, the crystal growth mechanism of the melting of fine dendrites and the coarsening of large grains exist throughout the solidification of molten slags. With the increase of CaO and Fe2O3 content, VF of perovskite obviously increases. However, high basicity leads to the viscosity of slag, which results in the reduction of the average equivalent diameter (AED). The experimental results showed that the presence of the additives CaF2 and MnO efficiently decreased the viscosity of the slags, and obviously improved the morphology of perovskite and promoted its growth.

  17. Use of coal-water mixtures in blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Malgarini, G.; Giuli, M.; Davide, A.; Carlesi, C. (Centro Sviluppo Materiali, Rome (Italy); Italsider, Genoa (Italy); Deltasider, Piombino (Italy))

    1989-03-01

    At the present time, an ironworks blast furnace employing a pulverized coal injection (PCI) system is in operation at the Piombino Works (Italy). A wide development, within this industry, of PCI techniques is expected in the near future to limit, as much as possible, the rebuilding of coke ovens. Research activities and industrial trials aimed at maximizing the use of coal injection into blast furnaces are in course of development. This paper uses flowsheets to illustrate such a system and provides graphs to indicate the economic convenience of PCI systems as compared with systems using naphtha as an injected fuel.

  18. Energy Balance in DC Arc Plasma Melting Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHAO Peng; MENG Yuedong; YU Xinyao; CHEN Longwei; JIANG Yiman; NI Guohua; CHEN Mingzhou

    2009-01-01

    In order to treat hazardous municipal solid waste incinerator's (MSWI) fly ash, a new DC arc plasma furnace was developed. Taking an arc of 100 V/1000 A DC as an example,the heat transfer characteristics of the DC arc plasma, ablation of electrodes, heat properties of the fly ash during melting, heat transfer characteristics of the flue gas, and heat loss of the furnace were analyzed based on the energy conservation law, so as to achieve the total heat information and energy balance during plasma processing, and to provide a theoretical basis for an optimized design of the structure and to improve energy efficiency.

  19. A new sulphur furnace in the ``Cagny`` sugar plant

    Energy Technology Data Exchange (ETDEWEB)

    Michel, P.; Aznarez, X.; Koscielniak, J.; Michel, J.; Rousseau, G.

    1996-07-01

    It would be very difficult not to use SO{sub 2} in sugar factories because it is a very useful additive. The reglementary restraints have obliged us to stop using SO{sub 2} liquid. So, the Generale Sucriere with the help of the Choquenet Company have developed a sulphur furnace. It is robust, reliable and in agreement with the safety requirements for the environment. The process consists of producing SO{sub 2} by natural combustion of sulphur granules in a low - pressure furnace. A well adjusted sulphite appliance completes the installation and guaranties the difficulty in detecting the sulphur rejects into the atmosphere. (author). 5 refs., 1 fig., 1 tab.

  20. Simulation study on radiative imaging of combustion flame in furnace

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Radiative imaging of combustion flame in furnace of power plant plays an increasingly important role in combustion diagnosis. This paper presents a new method for calculating the radiative imaging of three-dimensional (3D) combustion flame based on Monte Carlo method and optical lens imaging. Numerical simulation case was used in this study. Radiative images were calculated and images obtained can not only present the energy distribution on the charge-coupled device (CCD) camera target plane but also reflect the energy distribution condition in the simulation furnace. Finally the relationships between volume elements and energy shares were also discussed.

  1. DUCT RETROFIT STRATEGY TO COMPLEMENT A MODULATING FURNACE.

    Energy Technology Data Exchange (ETDEWEB)

    ANDREWS,J.W.

    2002-10-02

    Some recent work (Walker 2001, Andrews 2002) has indicated that installing a modulating furnace in a conventional duct system may, in many cases, result in a significant degradation in thermal distribution efficiency. The fundamental mechanism was pointed out nearly two decades ago (Andrews and Krajewski 1985). The problem occurs in duct systems that are less-than-perfectly insulated (e.g., R-4 duct wrap) and are located outside the conditioned space. It stems from the fact that when the airflow rate is reduced, as it will be when the modulating furnace reduces its heat output rate, the supply air will have a longer residence time in the ducts and will therefore lose a greater percentage of its heat by conduction than it did at the higher airflow rate. The impact of duct leakage, on the other hand, is not expected to change very much under furnace modulation. The pressures in the duct system will be reduced when the airflow rate is reduced, thus reducing the leakage per unit time. This is balanced by the fact that the operating time will increase in order to meet the same heating load as with the conventional furnace operating at higher output and airflow rates. The balance would be exact if the exponent in the pressure vs. airflow equation were the same as that in the pressure vs. duct leakage equation. Since the pressure-airflow exponent is usually {approx}0.5 and the pressure-leakage exponent is usually {approx}0.6, the leakage loss as a fraction of the load should be slightly lower for the modulating furnace. The difference, however, is expected to be small, determined as it is by a function with an exponent equal to the difference between the above two exponents, or {approx}0.1. The negative impact of increased thermal conduction losses from the duct system may be partially offset by improved efficiency of the modulating furnace itself. Also, the modulating furnace will cycle on and off less often than a single-capacity model, and this may add a small amount

  2. Numerical Simulation of Fluid Flow in Blast Furnace Hearth

    Institute of Scientific and Technical Information of China (English)

    ZHAO Min-ge; SUN Tian-liang; CHENG Su-sen; GAO Zheng-kai

    2005-01-01

    The liquid flow in blast furnace hearth can result in the erosion of hearth. To prolong the campaign life of blast furnace, the effects of coke bed structure, coke porosity and deepness of taphole on liquid flow in hearth were studied by κ-ε model under different conditions. The results show that with the decrease of coke porosity, the peripheral flow is enhanced. Moreover, the existence of narrow coke free zone and the deepness reduction of taphole can increase the flowability on the bottom of hearth.

  3. Nodal wear model: corrosion in carbon blast furnace hearths

    International Nuclear Information System (INIS)

    Criteria developed for the Nodal Wear Model (NWM) were applied to estimate the shape of the corrosion profiles that a blast furnace hearth may acquire during its campaign. Taking into account design of the hearth, the boundary conditions, the characteristics of the refractory materials used and the operation conditions of the blast furnace, simulation of wear profiles with central well, mushroom and elephant foot shape were accomplished. The foundations of the NWM are constructed considering that the corrosion of the refractory is a function of the temperature present at each point (node) of the liquid metal-refractory interface and the corresponding physical and chemical characteristics of the corrosive fluid. (Author) 31 refs

  4. Energy Balance in DC Arc Plasma Melting Furnace

    Science.gov (United States)

    Zhao, Peng; Meng, Yuedong; Yu, Xinyao; Chen, Longwei; Jiang, Yiman; Ni, Guohua; Chen, Mingzhou

    2009-04-01

    In order to treat hazardous municipal solid waste incinerator's (MSWI) fly ash, a new DC arc plasma furnace was developed. Taking an arc of 100 V/1000 A DC as an example, the heat transfer characteristics of the DC arc plasma, ablation of electrodes, heat properties of the fly ash during melting, heat transfer characteristics of the flue gas, and heat loss of the furnace were analyzed based on the energy conservation law, so as to achieve the total heat information and energy balance during plasma processing, and to provide a theoretical basis for an optimized design of the structure and to improve energy efficiency.

  5. Basic principle of superconductivity

    OpenAIRE

    De Cao, Tian

    2007-01-01

    The basic principle of superconductivity is suggested in this paper. There have been two vital wrong suggestions on the basic principle, one is the relation between superconductivity and the Bose-Einstein condensation (BEC), and another is the relation between superconductivity and pseudogap.

  6. Exponentiation: A New Basic?

    Science.gov (United States)

    Davis, Brent

    2015-01-01

    For centuries, the basic operations of school mathematics have been identified as addition, subtraction, multiplication, and division. Notably, these operations are "basic," not because they are foundational to mathematics knowledge, but because they were vital to a newly industrialized and market-driven economy several hundred years…

  7. Turkey's Basic Education Programme

    OpenAIRE

    A. Remzi Sezgin

    2000-01-01

    In August 1997, the Government of Turkey greatly increased its efforts to implement eight-year obligatory education, through parliamentary approval of Law No. 4306 for Basic Education. The law mobilises significant resources for a major investment in school facilities through earmarked taxes, establishes a timetable for the Basic Education Programme and streamlines procedures to allow for swift action and implementation.

  8. Bracken Basic Concept Scale.

    Science.gov (United States)

    Naglieri, Jack A.; Bardos, Achilles N.

    1990-01-01

    The Bracken Basic Concept Scale, for use with preschool and primary-aged children, determines a child's school readiness and knowledge of English-language verbal concepts. The instrument measures 258 basic concepts in such categories as comparisons, time, quantity, and letter identification. This paper describes test administration, scoring and…

  9. Basic Research Objectives Reaffirmed

    Institute of Scientific and Technical Information of China (English)

    Guo Haiyan; Zhao Baohua

    2002-01-01

    @@ As a national institution for scientific research and a component of the national innovation system, CAS should and must make key contributions to the great national rejuvenation of the country. Keeping this in mind, CAS has developed four developmental targets for its basic research. This was revealed at a CAS conference on basic research held June 11-12 in Beijing.

  10. Prospects for energy saving in the Italian iron and steel industry using electric furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Scotti, G. (Italimpianti S.p.A., Genoa (IT))

    1990-01-01

    The energy consumption of the Italian iron and steel industry is examined with particular attention to the electricity used. Topics covered include scrap melting in electric furnaces, reheating furnaces and new productive methods. Opportunities for energy savings are highlighted. (UK).

  11. The effect of blast furnace coke quality on the possibility of its use

    OpenAIRE

    Konstanciak, A.

    2013-01-01

    In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  12. Directed basic research

    International Nuclear Information System (INIS)

    In its execution, and in the requirement of no other deliverables than knowledge generation, directed basic research is no different from conventional (self-directed) basic research. The selected areas are determined in a national perspective. Directed Basic Research may be in an area where the knowledge generation would benefit Indian Society in the long term, or it may be in an area where the results of the research would benefit Indian Industry or our strategic interests in the long term. India can become a global innovation leader provided we have technology foresight to make the right technology choices, provided we introduce coherent synergy (a phrase I coined a few years back in this context) in our science and technology related activities and provided we establish an effective innovation ecosystem. We must also selectively promote some technology areas through directed basic research. Sustainable economic development in the future requires strong and increased funding of basic research. While directed basic research should be encouraged, self-directed basic research should also receive substantially increased support. (author)

  13. Effect of Rb2O and Cs2O on Inclusion Removal in 321 Stainless Steels Using Novel Basic Tundish Fluxes

    Science.gov (United States)

    Choi, Kyunsuk; Kang, Youngjo; Sohn, Il

    2016-06-01

    Inclusion removal and modification of the 321 stainless steel using Rb2O- and Cs2O-containing novel basic tundish flux has been investigated. The average inclusion diameter was significantly lowered after reaction of the liquid metal with the flux after 45 minutes in an induction furnace set at 1823 K (1550 °C) under an Ar atmosphere. The number of inclusions was also decreased with increased reaction time and the majority of the inherent TiN inclusions were removed after reaction with the proposed novel basic tundish flux. Spinel inclusions were also observed after the reaction, which was due to the reaction of the MgO crucible and the CaO-Al2O3-SiO2-MgO-` x'wt pct R2O flux system at fixed CaO/(Al2O3 + SiO2) of 1.45. The Rb2O and Cs2O seemed to have allowed significant removal of the TiN inclusions due to its ion compensation effect and the supplement of free oxygen ions, while increasing the viscosity of the slag to retain the absorbed inclusions.

  14. Thermodynamic analysis of the partial oxidation of coke oven gas for indirect reduction of iron oxides in a blast furnace

    International Nuclear Information System (INIS)

    The partial oxidation of a COG (coke oven gas) in a blast furnace is examined in this work using thermodynamic analysis. LTIR and HTIR (Low-temperature and high-temperature indirect reduction) of iron oxides in a blast furnace are also studied. The influences of the reaction temperature, M/H (methane-to-hematite) ratio, and O/F (oxygen-to-fuel) ratio on CH4 conversion and iron oxide reduction are examined. Within the investigated ranges of the parameters, a higher reaction temperature is conducive to CH4 conversion, while at least 97.64% of Fe2O3 is reduced. In LTIR, Fe3O4 is the prime product, with a high level of solid carbon formation. The entire LTIR reaction is characterized by exothermic behavior, so that no additional heat is required to trigger COG partial oxidation and IR. In HTIR, increasing the reaction temperature facilitates CO-based IR and suppresses H2-based IR. A higher temperature produces more Fe, so as to enhance the iron oxide reduction reactions; meanwhile, the FeO reduction is governed by H2 and CH4. When the reaction temperature is higher than 800 °C and the M/H ratio is lower than unity, a heat supply is required to drive HTIR. The O/F ratio in LTIR and HTIR should be controlled below 2 to retard carbon formation and drive iron oxide reduction. - Highlights: • Direct partial oxidation of coke oven gas in blast furnace is analyzed thermodynamically. • A higher reaction temperature is conducive to CH4 conversion and syngas production. • At least 97.64% of Fe2O3 is converted. • The low-temperature indirect reduction is characterized by exothermic behavior. • The oxygen-to-fuel molar ratio in indirect reduction should be controlled below 2

  15. Basic theory research of coal spontaneous combustion

    Institute of Scientific and Technical Information of China (English)

    WANG Ji-ren; SUN Yan-qiu; ZHAO Qing-fu; DENG Cun-bao; DENG Han-zhong

    2008-01-01

    Discussed latest research results of basic theory research of coal spontaneous combustion in detail, with quantum chemical theory and method and experiment systematically studied chemical structure of coal molecule, adsorption mechanism of coal surface to oxygen molecule and chemical reaction mechanism and process of spontaneous combustion of organic macromolecule and low molecular weight compound in coal from microcosmic view, and established complete theoretical system of the mechanism of coal spontaneous combustion.

  16. Heat Transfer Analysis for Industrial AC Electric Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    (U)nal (C)amdali; Murat Tun(c)

    2005-01-01

    The heat transfer analysis was performed for an AC electric arc furnace (EAF). Heat losses by conduction, convection and radiation from outer surface, roof, bottom and electrodes of EAF were determined in detail. Some suggestions about decreasing heat losses were presented.

  17. Characterization of calcium carbonate sorbent particle in furnace environment

    International Nuclear Information System (INIS)

    The oxy-fuel combustion system is a promising technology to control CO2 and NOX emissions. Furthermore, sulfation reaction mechanism under CO2-rich atmospheric condition in a furnace may lead to in-furnace desulfurization. In the present study, we evaluated characteristics of calcium carbonate (CaCO3) sorbent particles under different atmospheric conditions. To examine the physical/chemical characteristics of CaCO3, which is used as a sorbent particle for in-furnace desulfurization in the oxy-fuel combustion system, they were injected into high temperature drop tube furnace (DTF). Experiments were conducted at varying temperatures, residence times, and atmospheric conditions in a reactor. To evaluate the aerosolizing characteristics of the CaCO3 sorbent particle, changes in the size distribution and total particle concentration between the DTF inlet and outlet were measured. Structural changes (e.g., porosity, grain size, and morphology) of the calcined sorbent particles were estimated by BET/BJH, XRD, and SEM analyses. It was shown that sorbent particles rapidly calcined and sintered in the air atmosphere, whereas calcination was delayed in the CO2 atmosphere due to the higher CO2 partial pressure. Instead, the sintering effect was dominant in the CO2 atmosphere early in the reaction. Based on the SEM images, it was shown that the reactions of sorbent particles could be explained as a grain–subgrain structure model in both the air and CO2 atmospheres.

  18. The Change in Surface Area Properties of Blast Furnace

    Directory of Open Access Journals (Sweden)

    Rađenović, A.

    2009-04-01

    Full Text Available Blast furnace sludge-BFS is a by-product and waste material of the iron and steel industry. Recently, the adsorption capabilities of blast furnace sludge have been attracting great interest. It is known that materials with modified surface properties can be obtained by different chemical and thermal treatments.The aim of this work was to investigate the influence of chemical treatment by acetic acid and thermal treatment by heating at 700 °C, on the surface properties of blast furnace sludge. Chemical treatment was performed by acetic acid adsorption on BFS.Microscopic observation was conducted using scanning electron microscopy (SEM method. Changes in examined surface area properties were analyzed by Brunauer-Emmett-Teller (BET and Barrett-Joyner-Halenda (BJH methods.Increasing of specific surface area, decreasing of pore size and better pore size distribution in BFS samples were registered after the applied experimental procedure. The obtained results revealed that the performed chemical and heat treatment presented the activation of blast furnace sludge.

  19. MULTISTAGED BURNER DESIGN FOR IN-FURNACE NOX CONTROL

    Science.gov (United States)

    The paper gives results of an evaluation of a multistage combustion modification design, combining two advanced NOx control technologies, on a pilot-scale (0.9 MW) package boiler simulator for in-furnace NOx control of high nitrogen fuel combustion applications. A low NOx precomb...

  20. Research on Microwave Heating-Direct Steelmaking in Electric Furnace

    Institute of Scientific and Technical Information of China (English)

    CHEN Jin; LIU Liu; ZENG Jia-qing; REN Rui-gang; LIU Jin-ying

    2005-01-01

    Self-fluxing iron ore concentrates containing coal have good microwave absorbability.With the voluminal heating property of microwave,the concentrates can be reduced uniformly and swiftly.The metallized semi-product can be directly charged into electric furnace for making clean steel.The total consumed energy of overall route is about 20.98 GJ.

  1. The influence of furnace wall emissivity on steel charge heating

    Science.gov (United States)

    Švantner, Michal; Honnerová, Petra; Veselý, Zdeněk

    2016-01-01

    Radiation heat transfer is one of the most important heat transfer modes in high-temperature applications. It is a strongly non-linear process, which depends on the temperature and emissivity of heat exchange surfaces, their geometrical configuration and properties of the surrounding atmosphere. Heat exchange intensity between the surfaces depends mainly on their temperature differences. However, their emissivities influence significantly the radiation heat transfer process as well. Emissivity is a function of surface state or atmospheric chemical reactions, temperature and wavelengths. Because of these non-linearities, it is very complicated to evaluate such a real problem by numerical simulation, and experimental work seems to be the most reliable evaluation procedure. We applied special high-temperature coatings of different emissivities on furnace walls to evaluate the dependence between the furnace wall emissivity and steel charge heating. The emissivity analyses of the coatings used and emissivity measurement results in dependence on wavelength are presented in this paper. The dependence of the charge heating on the furnace wall emissivity, the importance of emissivity wavelength dependence and significant differences of the emissivity effect in electrical and gas heated furnaces are shown. The possible consequences and practical benefits are also discussed in this paper.

  2. CYANIDE REMOVAL FROM COKE MAKING AND BLAST FURNACE WASTE WATERS

    Science.gov (United States)

    The report gives results of a study to determine the feasibility of removing cyanide from coke making and blast furnace waste waters by ion flotation or column precipitate flotation of iron ferrocyanides. Ion flotation was reasonably effective on ferricyanide, but not on cyanide ...

  3. REACTIVATION OF GRANULAR CARBON IN AN INFRARED TRAVELING BELT FURNACE

    Science.gov (United States)

    An all-electrical Shirco carbon regeneration furnace and its air pollution control system have been evaluated for cost and process effectiveness in carbon reactivation at the Pomona Advanced Wastewater Treatment Research Facility. The granular activated carbon used for the Shirco...

  4. Gunning Mix or Converter and Electric Arc Furnace in China

    Institute of Scientific and Technical Information of China (English)

    LIUJie-hua; ZHANGYong-fang

    1996-01-01

    The increase of steel output by converter and electric are furnace has imposed a critical demand in quality and quantity on gunning mix in functioning a longer life of those de-vices linings.The paoer describes the consump-tion of gunning mix for converter and EAF and its recent development in variety and quality in China.

  5. Characterization of calcium carbonate sorbent particle in furnace environment.

    Science.gov (United States)

    Lee, Kang Soo; Jung, Jae Hee; Keel, Sang In; Yun, Jin Han; Min, Tai Jin; Kim, Sang Soo

    2012-07-01

    The oxy-fuel combustion system is a promising technology to control CO₂ and NO(x) emissions. Furthermore, sulfation reaction mechanism under CO₂-rich atmospheric condition in a furnace may lead to in-furnace desulfurization. In the present study, we evaluated characteristics of calcium carbonate (CaCO₃) sorbent particles under different atmospheric conditions. To examine the physical/chemical characteristics of CaCO₃, which is used as a sorbent particle for in-furnace desulfurization in the oxy-fuel combustion system, they were injected into high temperature drop tube furnace (DTF). Experiments were conducted at varying temperatures, residence times, and atmospheric conditions in a reactor. To evaluate the aerosolizing characteristics of the CaCO₃ sorbent particle, changes in the size distribution and total particle concentration between the DTF inlet and outlet were measured. Structural changes (e.g., porosity, grain size, and morphology) of the calcined sorbent particles were estimated by BET/BJH, XRD, and SEM analyses. It was shown that sorbent particles rapidly calcined and sintered in the air atmosphere, whereas calcination was delayed in the CO₂ atmosphere due to the higher CO₂ partial pressure. Instead, the sintering effect was dominant in the CO₂ atmosphere early in the reaction. Based on the SEM images, it was shown that the reactions of sorbent particles could be explained as a grain-subgrain structure model in both the air and CO₂ atmospheres. PMID:22578525

  6. Analysis of a furnace for heat generation using polydisperse biomass

    Energy Technology Data Exchange (ETDEWEB)

    Magalhaes, Edney Alves; Silva, Juarez de Sousa e; Silva, Jadir Nogueira da; Oliveira Filho, Delly [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola; Donzeles, Sergio Mauricio Lopes [Empresa de Pesquisa Agropecuaria de Minas Gerais (EPAMIG), Vicosa, MG (Brazil)

    2008-07-01

    In many agro-industrial activities, the processing of raw material generates a substantial amount of fine materials. Examples include the production of soluble coffee, processing of rice, and wood processing, among others. In many regions, these by-products keep piling up on the courtyard of companies or become an environmental problem for land dumps. However, detailed tests of these byproducts indicate that they are excellent sources of energy. With this in mind, a furnace was developed to generate clean and hot air, using the alimentation system for pneumatic transport. Wood sawdust was used as fuel for analysis. The obtained results were considered satisfactory, proven by the small heat losses, primarily by the non-burned carbon monoxide (less than 0.2%) and the cooling of the furnace (less than 2.5%) whereas the losses by the exhaust gases were a little more than 23%. The thermal efficiency of the furnace was considered high when compared to others with an indirect heating system, obtaining an average value of 73%. The developed furnace, beyond being efficient, allows the use of the waste from the wood industry, which is important in the reduction of environmental impacts and minimizing production costs associated with the acquisition of conventional energy. (author)

  7. TECHNOLOGY EVALUATION REPORT: BABCOCK AND WILCOX CYCLONE FURNACE VITRIFICATION TECHNOLOGY

    Science.gov (United States)

    The Babcock & Wilcox (B&W) Cyclone Furnace Vitrification Technology is a treatment process for contaminated soils. he process was evaluated to determine its ability to destroy semivolatile organics and to isolate metals and simulated radionuclides into a non-leachable slag materi...

  8. APPLICATIONS ANALYSIS REPORT: BABCOCK AND WILCOX CYCLONE FURNACE

    Science.gov (United States)

    This document is an evaluation of the performance of the Babcock & Wilcox (B&W) Cyclone Furnace Vitrification Technology and its applicability as a treatment technique for soils contaminated with heavy metals, radionuclides, and organics. oth the technical and economic aspects of...

  9. Electrode immersion depth determination and control in electroslag remelting furnace

    Science.gov (United States)

    Melgaard, David K.; Beaman, Joseph J.; Shelmidine, Gregory J.

    2007-02-20

    An apparatus and method for controlling an electroslag remelting furnace comprising adjusting electrode drive speed by an amount proportional to a difference between a metric of electrode immersion and a set point, monitoring impedance or voltage, and calculating the metric of electrode immersion depth based upon a predetermined characterization of electrode immersion depth as a function of impedance or voltage.

  10. Development of synthetic graphite resistive elements for sintering furnace

    International Nuclear Information System (INIS)

    The synthetic graphites have been produced using lignin coke, natural graphite and phenolic resin. The bulk density, porosity, flexural strength and eletrical resistivity measurements have been performed on specimens at about 24000C. The performance of these materials, as heating elements, was evaluated in a sintering furnace prototype. This paper reports the fabrication process and the experimental results. (Author)

  11. 77 FR 28673 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnace Fans

    Science.gov (United States)

    2012-05-15

    ... furnaces and central air conditioners and heat pumps and are, therefore, also widely used by HVAC product..., Methods of Testing for Rating Electrically Driven Unitary Air-Conditioning and Heat ] Pump Equipment. The... the energy conservation standard rulemaking for furnace fans. 75 FR 31323. DOE posted the furnace...

  12. Radiation from Large Gas Volumes and Heat Exchange in Steam Boiler Furnaces

    International Nuclear Information System (INIS)

    Radiation from large cylindrical gas volumes is studied as a means of simulating the flare in steam boiler furnaces. Calculations of heat exchange in a furnace by the zonal method and by simulation of the flare with cylindrical gas volumes are described. The latter method is more accurate and yields more reliable information on heat transfer processes taking place in furnaces

  13. Hopewell Furnace: A Pennsylvania Iron-Making Plantation. Teaching with Historic Places.

    Science.gov (United States)

    Koman, Rita G.

    The rhythmic noises of the turning water wheel and the roar of the furnace blast never stopped at Hopewell Furnace (Pennsylvania) during its years of operation (1771-1883). As long as the furnace was in blast, the ironworkers' jobs were safe. In case of trouble, they could escape to the woods, fields, and creeks of rural Pennsylvania. Now a…

  14. Brayton-Cycle Heat Recovery System Characterization Program. Glass-furnace facility test plan

    Energy Technology Data Exchange (ETDEWEB)

    1980-08-29

    The test plan for development of a system to recover waste heat and produce electricity and preheated combustion air from the exhaust gases of an industrial glass furnace is described. The approach is to use a subatmospheric turbocompressor in a Brayton-cycle system. The operational furnace test requirements, the operational furnace environment, and the facility design approach are discussed. (MCW)

  15. Radiation from Large Gas Volumes and Heat Exchange in Steam Boiler Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Makarov, A. N., E-mail: tgtu-kafedra-ese@mail.ru [Tver State Technical University (Russian Federation)

    2015-09-15

    Radiation from large cylindrical gas volumes is studied as a means of simulating the flare in steam boiler furnaces. Calculations of heat exchange in a furnace by the zonal method and by simulation of the flare with cylindrical gas volumes are described. The latter method is more accurate and yields more reliable information on heat transfer processes taking place in furnaces.

  16. Quantum electronics basic theory

    CERN Document Server

    Fain, V M; Sanders, J H

    1969-01-01

    Quantum Electronics, Volume 1: Basic Theory is a condensed and generalized description of the many research and rapid progress done on the subject. It is translated from the Russian language. The volume describes the basic theory of quantum electronics, and shows how the concepts and equations followed in quantum electronics arise from the basic principles of theoretical physics. The book then briefly discusses the interaction of an electromagnetic field with matter. The text also covers the quantum theory of relaxation process when a quantum system approaches an equilibrium state, and explai

  17. Basic stress analysis

    CERN Document Server

    Iremonger, M J

    2013-01-01

    BASIC Stress Analysis aims to help students to become proficient at BASIC programming by actually using it in an important engineering subject. It also enables the student to use computing as a means of learning stress analysis because writing a program is analogous to teaching-it is necessary to understand the subject matter. The book begins by introducing the BASIC approach and the concept of stress analysis at first- and second-year undergraduate level. Subsequent chapters contain a summary of relevant theory, worked examples containing computer programs, and a set of problems. Topics c

  18. QUARTZ MELT RATE FURNACE EVALUATION USING SLUDGE BATCH 3 FEED

    International Nuclear Information System (INIS)

    The Quartz Melt Rate Furnace (QMRF) was developed to study the melt rate and offgas composition of simulated Defense Waste Processing Facility (DWPF) melter feed. The objective of this testing was to evaluate whether the apparatus could be used to study the offgas chemistry of melting batches and perform small-scale slurry-fed melt rate tests. The furnace was tested in three different configurations: a dry-fed test with offgas analysis, a slurry-fed test without offgas analysis, and a slurry-fed test with offgas analysis. During the dry-fed test, offgas composition was successfully measured throughout the run and total offgas flow was calculated from the helium tracer concentration. During the slurry-feeding tests without offgas analysis, the furnace exhibited stable feeding behavior with no problems with feed tube pluggage. Feeding behavior was used to measure the melt rate of Sludge Batch 3 with Frit 320 and with Frit 418. Both frits had approximately the same melt rate during the tests based on amount of melter feed added per minute. During the slurry-fed test with offgas analysis, spikes in the data prevented overall offgas flow analysis from the helium tracer, but the ratio of different offgas species allowed the composition data to be compared between runs. Minor improvements were identified that would enhance the performance of the furnace and further testing should be performed to optimize the performance of the apparatus. These tests should focus on increasing the stability of offgas composition data by providing more surge capacity in the offgas system, determining the sensitivity of the furnace to melt rate during slurry-fed tests and refining the lid heat power to optimize melt rate measurements, and to develop the capability to utilize the system with radioactive feeds

  19. Air-cooled CWS warm air furnace. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Litka, A.F.; Becker, F.E.

    1995-08-01

    Thermo Power Corporation, Tecogen Division, has developed coal water slurry (CWS) combustion technologies specifically tailored to meet the space heating needs of the residential, commercial, and industrial market sectors. This furnace was extensively tested and met all the design and operating criteria of the development program, which included combustion efficiencies in excess of 99%, response to full load from a cold start in less than 5 minutes, and steady-state thermal efficiencies as high as 85%. While this furnace design is extremely versatile, versatility came at the expense of system complexity and cost. To provide a more cost effective CWS-based option for the residential market sector, Tecogen, developed a totally air-cooled CWS-fired residential warm air heating system. To minimize system cost and to take advantage of industry manufacturing practices and experience, a commercially available oil/gas solid fuel-fired central furnace, manufactured by Yukon Energy Corporation, was used as the platform for the CWS combustor and related equipment. A prototype furnace was designed, built, and tested in the laboratory to verify system integrity and operation. This unit was then shipped to the PETC to undergo demonstration operation and serve as a showcase of the CWS technology. An in-depth Owners Manual was prepared and delivered with the furnace. This Owners Manual, which is included as Appendix A of this report, includes installation instructions, operating procedures, wiring diagrams, and equipment bulletins on the major components. It also contains coal water slurry fuel specifications and typical system operating variables, including key temperatures, pressures, and flowrates.

  20. Understanding Infertility - The Basics

    Medline Plus

    Full Text Available ... here . Basic Infertility Evaluation 450 x 274 | Running Time: 3 min 40 sec Dr. Roger Lobo of ... Causes of Female Infertility 450 x 274 | Running Time: 2 min 35 sec Dr. Roger Lobo, of ...

  1. HIV Treatment: The Basics

    Science.gov (United States)

    HIV Treatment HIV Treatment: The Basics (Last updated 3/1/2016; last reviewed 3/1/2016) Key Points Antiretroviral therapy (ART) ... reduces the risk of HIV transmission . How do HIV medicines work? HIV attacks and destroys the infection- ...

  2. Basic Information about Mercury

    Science.gov (United States)

    ... Twitter Google+ Pinterest Contact Us Basic Information about Mercury On this page: What is mercury? Emissions of ... Consumer products that traditionally contain mercury What is Mercury? Mercury is a naturally-occurring chemical element found ...

  3. Basic Financial Accounting

    DEFF Research Database (Denmark)

    Wiborg, Karsten

    This textbook on Basic Financial Accounting is targeted students in the economics studies at universities and business colleges having an introductory subject in the external dimension of the company's economic reporting, including bookkeeping, etc. The book includes the following subjects...

  4. Understanding Infertility - The Basics

    Medline Plus

    Full Text Available ... Smoking Cessation Links to Professional Societies and Organizations Home › Understanding Infertility - The Basics A series of patient ... Find a Health Care Provider Back to Top Home | About Us | Reproductive Health Topics | News & Publications | Resources ...

  5. Brain Basics: Preventing Stroke

    Science.gov (United States)

    ... free mailed brochure Cómo Prevenir un Accidente Cerebrovascular Brain Basics: Preventing Stroke Request free mailed brochure Table ... Americans are protecting their most important asset—their brain. Are you? Stroke ranks as the fourth leading ...

  6. Understanding Infertility - The Basics

    Medline Plus

    Full Text Available ... Basic Infertility Evaluation 450 x 274 | Running Time: 3 min 40 sec Dr. Roger Lobo of the ... Coping With Infertility 450 x 274 | Running Time: 3 min 31 sec Dr. Roger Lobo of the ...

  7. Understanding Infertility - The Basics

    Medline Plus

    Full Text Available ... and Smoking Cessation Links to Professional Societies and Organizations Home › Understanding Infertility - The Basics A series of ... Site Terms & Conditions of Use | Web Design and Development by The Berndt Group

  8. Understanding Infertility - The Basics

    Medline Plus

    Full Text Available ... Videos here . Basic Infertility Evaluation 450 x 274 | Running Time: 3 min 40 sec Dr. Roger Lobo ... infertility. Causes of Female Infertility 450 x 274 | Running Time: 2 min 35 sec Dr. Roger Lobo, ...

  9. EHR/PHR Basics

    Science.gov (United States)

    Skip Navigation Bar Home Current Issue Past Issues EHR EHR/PHR Basics Past Issues / Summer 2009 Table of ... information to it. With an electronic health record (EHR) or electronic medical record (EMR), your doctor (or ...

  10. Video Screen Capture Basics

    Science.gov (United States)

    Dunbar, Laura

    2014-01-01

    This article is an introduction to video screen capture. Basic information of two software programs, QuickTime for Mac and BlueBerry Flashback Express for PC, are also discussed. Practical applications for video screen capture are given.

  11. Basics of Quantum Computation

    OpenAIRE

    Vedral, Vlatko; Martin B. Plenio

    1998-01-01

    Quantum computers require quantum logic, something fundamentally different to classical Boolean logic. This difference leads to a greater efficiency of quantum computation over its classical counter-part. In this review we explain the basic principles of quantum computation, including the construction of basic gates, and networks. We illustrate the power of quantum algorithms using the simple problem of Deutsch, and explain, again in very simple terms, the well known algorithm of Shor for fac...

  12. Basic Concurrency Theory

    DEFF Research Database (Denmark)

    Løvengreen, Hans Henrik

    2002-01-01

    In this set of notes, we present some of the basic theory underlying the discipline of programming with concurrent processes/threads. The notes are intended to supplement a standard textbook on concurrent programming.......In this set of notes, we present some of the basic theory underlying the discipline of programming with concurrent processes/threads. The notes are intended to supplement a standard textbook on concurrent programming....

  13. Numeric Simulation of Oxygen Enriched Combustion in a Frit Melting Kiln

    OpenAIRE

    Bernardo A. Herrera-Múnera; Luis H. Copete-López; Jhony M. Gutiérrez-Flórez; Raúl A. Ortega-López

    2013-01-01

    In this paper, a numerical study of air enriched combustion on a natural gas rotary furnace for frita melting is presented. This study was done with the aim of determining an oxygen concentration to ensure economic feasibility of the process without affecting quality requirements. The simulations were conducted using the commercial software ANSYS FLUENT as a design tool to predict the behavior of the thermal system and to establish operations conditions with different oxygen enrichment levels...

  14. The analysis of irradiated nuclear fuel and cladding materials, determination of carbon, hydrogen and oxygen/metal ratio

    International Nuclear Information System (INIS)

    Equipment has been developed for the determination of carbon, hydrogen and oxygen/metal ratio on irradiated fuels, of carbon in stainless steel cladding materials and in graphite rich deposits, and of hydrogen in zircaloy. Carbon is determined by combustion to carbon dioxide which is collected and measured manometrically, hydrogen by vacuum extraction followed by diffusion through a palladium thimble, and oxygen/metal ratio by CO/CO2 equilibration. A single set of equipment was devised in order to minimise the time and work involved in changing to a different set of equipment in a separate box, for each type of analysis. For each kind of analysis, alterations to the apparatus are involved but these can be carried out with the basic set in position in a shielded cell, although to do so it is necessary to obtain access via the gloves on the fibre-glass inner glove box. This requires a removal of samples emitting radiation, by transfer to an adjoining cell. A single vacuum system is employed. This is connected through a plug in the lead wall of the shielded cell, and couplings in the glove box wall to the appropriate furnaces. Carbon may be determined, in stainless steel containing 400 to 800 ppm C, with a coefficient of variation of +- 2%. On deposits containing carbon, the coefficient of variation is better than +- 1% for 2 to 30 mg of carbon. Hydrogen, at levels between 30 and 200 ppm in titanium can be determined with a coefficient of variation of better than +- 5%. Titanium has been used in lieu of zircaloy since standardised zircaloy specimens are not available. The precision for oxygen/metal ratio is estimated to be +- 0.001 Atoms oxygen. Sample weights of 200 mg are adequate for most analyses. (author)

  15. Monitoring oxygenation.

    Science.gov (United States)

    Severinghaus, John W

    2011-06-01

    Cyanosis was used for a century after dentists began pulling teeth under 100% N(2)O in 1844 because brief (2 min) severe hypoxia is harmless. Deaths came with curare and potent anesthetic respiratory arrest. Leland Clark's invention of a polarographic blood oxygen tension electrode (1954) was introduced for transcutaneous PO2 monitoring to adjust PEEP and CPAP PO2 to prevent premature infant blindness from excess O2 (1972). Oximetry for warning military aviators was tried after WW II but not used for routine monitoring until Takuo Aoyagi (1973) discovered an equation to measure SaO2 by the ratio of ratios of red and IR light transmitted through tissue as it changed with arterial pulses. Pulse oximetry (1982) depended on simultaneous technology improvements of light emitting red and IR diodes, tiny cheap solid state sensors and micro-chip computers. Continuous monitoring of airway anesthetic concentration and oxygen also became very common after 1980. Death from anesthesia fell 10 fold between 1985 and 2000 as pulse oximetry became universally used, but no proof of a causative relationship to pulse oximetry exists. It is now assumed that all anesthesiologist became much more aware of the dangers of prolonged hypoxia, perhaps by using the pulse oximeters. PMID:21717228

  16. Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces; La metalurgia del mercurio en Almaden: desde los hornos de aludeles a los hornos Pacific

    Energy Technology Data Exchange (ETDEWEB)

    Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

    2014-07-01

    This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

  17. Cost cutting/energy saving revamp for steel mill reheat furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Pozzi, A.

    1981-10-01

    Modifications to a 385-ton/h walking beam slab reheating furnace and a 100-ton/h pusher furnace provide estimated energy savings of 14 and 37% respectively with payback periods of approximately 9 and 21 months. Changes in furnace operation and equipment discussed include an automatic control system to improve the distribution of heat to the different furnace zones, burner design, improved design of discharge doors and recuperator operation. Cost savings for five years of operation are in excess of $12 million and $3.5 million for the walking beam and pusher furnace.

  18. Numerical Computation of Net Radiative Heat Transfer within a Non Absorbing Furnace Enclosure

    Directory of Open Access Journals (Sweden)

    Shuaibu Ndache MOHAMMED

    2006-07-01

    Full Text Available The numerical evaluation of the net radiative heat transfer rate in a single zone, non absorbing furnace enclosure is reported. In this analysis, simplified mathematical furnace model namely, the long furnace model is used to determine furnace performance. The formulation assumes some known temperature values. Thus, heat transfer equations were set up and solved numerically. A FORTRAN computer program was developed and debugged. Results obtained from this study compare favourably well with the results from the traditional graphical method. Also, the computer program developed can handle variations in furnace operating conditions, temperatures, thermal properties and dimensions.

  19. Design and Fabrication of a Stir Casting Furnace Set-Up

    Directory of Open Access Journals (Sweden)

    Manabhanjan Sahoo

    2015-07-01

    Full Text Available Now-a-days a large variety of heating techniques/furnaces are available. There may be many method for supplying heat to the work but heat is produced either by combustion of fuel or electric resistance heating. Taking into consideration the effect of cost, safety, simplicity and ease of construction we are going for an electrical resistance heating furnace with indirect heating provisions. The stir casting furnace has two main parts that enable to perform all its operations, they are: Furnace Elements and Control Panel. This paper shows the design and fabrication of stir-casting furnace and aluminium melted and casted to form.

  20. Behavior of fluorine in the combustion of Chinese coal in small furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Dan Liu; Yuji Sakai; Mitsuo Yamamoto; Masayoshi Sadakata [Ariake National College of Technology, Fukuoka (Japan). Department of Chemistry Science and Engineering

    2006-08-15

    Research into fluoride emissions from coal-combustion systems is becoming increasingly important as the issue of fluoride pollution in China becomes more serious. In some rural areas in China, indoor fluoride pollution has particularly been caused by the use of high fluorine content coal in stoves. As a result, many residents suffer from dental fluorosis and bone fluorosis. In this study, X-ray diffraction (XRD) analysis was carried out to confirm the mode by which inorganic fluorides exist in such coals. Analytical results showed that inorganic fluorides in Chinese coals exist mainly as muscovite and apatite. The fluorine concentration in gases emitted from a boat in a quartz tube furnace was measured during combustion of volatile matter and char. The times for volatile matter and char combustions were determined through continuous monitoring of SO{sub 2}. Experimental results under different combustion conditions showed that fluoride in the emitted gas increased with an increase in oxygen concentration and temperature, while fluoride in the residue decreased with the increase in oxygen concentration and temperature. 23 refs., 8 figs., 2 tabs.

  1. Prediction of the burnout performance of some South American coals using a drop-tube furnace

    Energy Technology Data Exchange (ETDEWEB)

    Richelieu Barranco; Michael Cloke; Edward Lester [University of Nottingham, Nottingham (United Kingdom). Fuel Technology Centre, School of Chemical, Environmental and Mining Engineering

    2003-10-01

    An experimental investigation into the combustion burnout behaviour of some South American coals was carried out in a drop-tube furnace. The samples, in two size fractions, were initially pyrolysed at a temperature of 1300{sup o}C, in a 1% of oxygen in nitrogen atmosphere for 200 ms. The re-firing of these pyrolysed chars was performed in the same apparatus, at the same temperature, during 400 ms, in an atmosphere containing 5% of oxygen in nitrogen. The coal samples used in this study were characterised by standard tests along with a specially developed image analysis technique (grey-scale histogram). Data of intrinsic reactivity, morphology, and burnout of the chars were correlated with maceral content of the feed coal by mean of linear regressions. In most cases, the results showed a poor correlation. Subsequently, when the rank of the coals was included in the regressions, the correlations remarkably improved in all cases. When further regressions of char properties with the grey-scale histogram of the coals were carried out, much better correlations were achieved. Therefore, the results indicate that the grey-scale histogram analysis provides a simple and objective technique to predict the combustion behaviour of these coals. 17 refs., 6 figs., 4 tabs.

  2. Active oxygens and their protection

    International Nuclear Information System (INIS)

    Most of radiation-induced damages to living organisms are thought to be originated from active oxygens produced from water and oxygen in living organisms by irradiation. These active oxygens react with various intracellular components including DNA, proteins, lipids, carbohydrates and other lower molecular weight substances, then finally induce genetic damages, metabolic damages or abnormality of cell functions. Our studies demonstrated that active oxygens produced by radiation caused peroxidation of biological membrane lipids, resulting in destruction of membrane structure and inactivation of membrane-bound enzymes. The lipid peroxidation might be also one of the most important factors to induce radiation carcinogenesis. Protective substances in several rat tissues and yeast against active oxygens produced by radiation were also investigated and a basic protein which have high content of SH group and three different lower molecular weight substances were separated from rat liver cytosol. These substances have functions to suppress not only radiation-induced lipid peroxidation but also radiation-induced inactivation of membrane-bound enzymes. From these data, effect of active oxygens produced by radiation and their protection in organisms are discussed. (author)

  3. Fuel sparing: Control of industrial furnaces using process gas as supplemental fuel

    International Nuclear Information System (INIS)

    Combustible gases from industrial processes can be used to spare purchased fuels such as natural gas and avoid wasteful flaring of the process gases. One of the challenges of incorporating these gases into other furnaces is their intermittent availability. In order to incorporate the gases into a continuously operating furnace, the furnace control system must be carefully designed so that the payload is not affected by the changing fuel. This paper presents a transient computational fluid dynamics (CFD) model of an industrial furnace that supplements natural gas with carbon monoxide during furnace operation. A realistic control system of the furnace is simulated as part of the CFD calculation. The time dependent changes in fuels and air injection on the furnace operation is observed. It is found that there is a trade-off between over-controlling the furnace, which results in too sensitive a response to normal flow oscillations, and under-controlling, which results in a lagged response to the fuel change. - Highlights: •Intermittently available process gases used in a continuously operating furnace. •Study shows a trade-off between over-controlling and under-controlling the furnace. •Over-controlling: response too sensitive to normal flow oscillations. •Under-controlling: lagged response to changing fuel composition. •Normal flow oscillations in furnace would not be apparent in steady-state model

  4. The injection of ultrahigh rates of reducing gas into a modern blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Buergler, T.; Skoeld, B.E. [Voestalpine, Linz (Austria)

    2007-07-01

    The pilot plant for gas injection consists of a screw compressor unit to supply two blast furnaces with reduction gas. Almost all of the reducing gas will react in the raceway; only a small part will combust inside the tuyere. Comparing different injection systems in the case with two lances, the gas will react faster than for the one lance system where the gas is more trapped inside a beam. During the project the melting rate of the furnace was increased by more than 30 %. Injecting reducing gas compensates increased raceway adiabatic flame temperature, RAFT by higher oxygen enrichment rates. The operation results showed that a lower RAFT and low-quality raw material result in increased consumption of reducing agents. 1 kg coke oven gas, COG substitutes 0.81 kg oil and 1.03 kg coke. Sulfur input was reduced by 40 % in comparison with heavy fuel oil operation. The top-gas calorific value is increased up to 30 %. This reduces the consumption of natural gas used to control a constant calorific value in the gas network. A high hydrogen content up to 12 % is no problem for the gas consumers. Tests with simultaneous COG/BOF gas injection have shown that a decrease in the oil rate can be compensated. The replacement of a carbon-rich resultant such as coke and oil in the BF process with a carbon-lean resultant such as COG leads to an absolute reduction in the CO{sub 2} emissions of the BF process and the power plant of approximately 184.000 t/a for both BFs or 102 kg/tHM. 3 refs., 98 figs., 16 tabs., 1 annex.

  5. Feasibility study of utilizing solar furnace technology in steel making industry

    Energy Technology Data Exchange (ETDEWEB)

    Abbaspoursani, K. [The Faculty of Mechanical Engineering, Takestan Islamic Azad University (Iran, Islamic Republic of)], Email: a.abbaspour@tiau.ac.ir; Tofigh, A.A.; Nahang Toudeshki, S.; Hadadian, A. [Department of Energy, Materials and Energy Research Center (Iran, Islamic Republic of)], Email: Ali.A.Tofigh@gmail.com, email: toudeshki@hotmail.com, email: Arash.Hadadian@gmail.com; Farahmandpour, B. [Iranian Fuel Conservation company (Iran, Islamic Republic of)], Email: farahmandpour@gmail.com

    2011-07-01

    In Iran, the casting industry consumes 33.6% of electricity production, and most of this electricity is used in the melting process. Currently, scrap preheating is done using electric arc furnaces and the aim of this study is to assess the feasibility of replacing electric arc furnaces with solar furnaces. The performance of solar furnaces in the Iran Alloy Steel Company under Yazd climate conditions was studied. It was found that the solar irradiation time and solar insulation are sufficient to operate a solar furnace with the capacity to preheat 250 thousand tons per year of scrap to 500 degrees celsius. Results showed that such a furnace would decrease energy consumption by 40 GWh per year and that it would take 5 years to return the investment. This study demonstrated that operating a solar furnace in the Iran Alloy Steel Company under Yazd climate conditions is feasible and would result in economic and environmental benefits.

  6. Measurement method and experimental research on flame emissivity in Coal-fired furnaces

    Institute of Scientific and Technical Information of China (English)

    YANG Chao; LOU Chun; JIANG Zhi-wei; ZHOU Huai-chun

    2007-01-01

    The combustion condition in coal-fired furnaces of the large power station boiler is very complex and the flame emissivity is one of the important combustion parameters.A measurement method of the flame emissivity based on the blackbody furnace calibration of CCD(Charge Coupled Device)cameras and the color image processing techniques of computer was introduced.The experimentaI research on the flame emissivity in a 200 MW boiler furnace and a 300 MW boiler furnace was conducted respectively through the several CCD cameras installed at different height in furnace.The measurement results show:the flame emissivity increases with the increase of the unit load.the flame emissivity of the burner areas in furnace is the highest and the flame emissivity decrease with the increase of height of furnace above the burners area.

  7. Batch Preheat for glass and related furnace processing operations

    Energy Technology Data Exchange (ETDEWEB)

    Energy & Environmental Resources, Inc

    2002-08-12

    The objectives that our development work addressed are: (1) Establish through lab tests a salt eutectic with a melting point of about 250 F and a working range of 250 to 1800 F. (2) Establish the most economical material of construction for the screened salt eutectics identified in the first objective. (3) Establish the material of construction for the salt heater liner. Objectives 2 and 3 were determined through corrosion tests using selected metallurgical samples. Successful completion of the above-stated goals will be incorporated in a heat recovery design that can be used in high temperature processes and furnaces, typical of which is the glass melting process. The process design incorporates the following unit operations: a vertical batch heater (whereby the batch flows down through tubes in a shell and tube exchanger; a molten salt eutectic is circulated on the shell side); a molten salt heater utilizing furnace flue gas in a radiation type heater (molten salt is circulated in the annular space between the inner and outer shells of the vertical heater, and flue gas passes from the furnace exhaust through the inner shell of the heater); a cantilever type molten salt circulating pump; and a jacketed mixer/conveyor to drive off moisture from the batch prior to feeding the batch to the vertical batch heater. Historically, radiation heaters, when applied to glass or fiberglass furnace recuperation, have experienced failures due to uneven heat flux rates, which increases internal stresses and spot overheating conditions. Low heat transfer coefficients result in requirements for large heat transfer surface areas in gas to gas or gas to air exchangers. Fouling is another factor that results in lower unit availability and reduced performance. These factors are accommodated in this process by the incorporation of several design features. The salt heater will be a vertical double wall radiation design, similar to radiation air heaters used in high temperature heat

  8. CFD simulation of gas and particles combustion in biomass furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Griselin, Nicolas

    2000-11-01

    In this thesis, gas and particle combustion in biomass furnaces is investigated numerically. The aim of this thesis is to use Computational Fluid Dynamics (CFD) technology as an effective computer based simulation tool to study and develop the combustion processes in biomass furnaces. A detailed model for the numerical simulation of biomass combustion in a furnace, including fixed-bed modeling, gas-phase calculation (species distribution, temperature field, flow field) and gas-solid two-phase interaction for flying burning particles is presented. This model is used to understand the mechanisms of combustion and pollutant emissions under different conditions in small scale and large scale furnaces. The code used in the computations was developed at the Division of Fluid Mechanics, LTH. The flow field in the combustion enclosure is calculated by solving the Favre-averaged Navier-Stokes equations, with standard {kappa} - {epsilon} turbulence closure, together with the energy conservation equation and species transport equations. Discrete transfer method is used for calculating the radiation source term in the energy conservation equation. Finite difference is used to solve the general form of the equation yielding solutions for gas-phase temperatures, velocities, turbulence intensities and species concentrations. The code has been extended through this work in order to include two-phase flow simulation of particles and gas combustion. The Favre-averaged gas equations are solved in a Eulerian framework while the submodels for particle motion and combustion are used in the framework of a Lagrangian approach. Numerical simulations and measurement data of unburned hydrocarbons (UHC), CO, H{sub 2}, O{sub 2} and temperature on the top of the fixed bed are used to model the amount of tar and char formed during pyrolysis and combustion of biomass fuel in the bed. Different operating conditions are examined. Numerical calculations are compared with the measured data. It is

  9. Effect of Ambient and Oxygen Temperature on Flow Field Characteristics of Coherent Jet

    Science.gov (United States)

    Liu, Fuhai; Zhu, Rong; Dong, Kai; Hu, Shaoyan

    2016-02-01

    The coherent jets are now used widely in electric arc furnace steelmaking process to increase the stirring ability, reaction rates, and energy efficiency. However, there has been limited research on the basic physics of the coherent jets. In the present study, the characteristics of flow field of supersonic coherent jet in hot and cold condition were studied. The total temperature and axial velocity were measured by combustion experiment. Flow field characteristics of supersonic coherent jet were simulated by Fluent software. The detailed chemical kinetic mechanism is presently used for the modeling of reactions. It consists of 53 species, plus Ar and N2, for a total of 325 reversible reactions. The present study showed that the shrouding flame decreases the entrainment of the ambient gas to the central supersonic jet, which results in a low expansion rate for the coherent supersonic jet. The higher ambient temperature can prolong the potential core of coherent jet and conventional jet. However, the potential core of coherent jet reduces with oxygen temperature increasing, which is opposite to conventional jet.

  10. Nuclear multifragmentation: Basic concepts

    Indian Academy of Sciences (India)

    G Chaudhuri; S Mallik; S Das Gupta

    2014-05-01

    We present a brief overview of nuclear multifragmentation reaction. Basic formalism of canonical thermodynamical model based on equilibrium statistical mechanics is described. This model is used to calculate basic observables of nuclear multifragmentation like mass distribution, fragment multiplicity, isotopic distribution and isoscaling. Extension of canonical thermodynamical model to a projectile fragmentation model is outlined. Application of the projectile fragmentation model for calculating average number of intermediate mass fragments and the average size of the largest cluster at different bound, differential charge distribution and cross-section of neutron-rich nuclei of different projectile fragmentation reactions at different energies are described. Application of nuclear multifragmentation reaction in basic research as well as in other domains is outlined.

  11. Basic Electromagnetism and Materials

    CERN Document Server

    Moliton, André

    2007-01-01

    Basic Electromagnetism and Materials is the product of many years of teaching basic and applied electromagnetism. This textbook can be used to teach electromagnetism to a wide range of undergraduate science majors in physics, electrical engineering or materials science. However, by making lesser demands on mathematical knowledge than competing texts, and by emphasizing electromagnetic properties of materials and their applications, this textbook is uniquely suited to students of materials science. Many competing texts focus on the study of propagation waves either in the microwave or optical domain, whereas Basic Electromagnetism and Materials covers the entire electromagnetic domain and the physical response of materials to these waves. Professor André Moliton is Director of the Unité de Microélectronique, Optoélectronique et Polymères (Université de Limoges, France), which brings together three groups studying the optoelectronics of molecular and polymer layers, micro-optoelectronic systems for teleco...

  12. [How did the earth's oxygen atmosphere originate?].

    Science.gov (United States)

    Schäfer, G

    2004-09-01

    The planet earth did not carry an oxygen atmosphere from the beginning. Though oxygen could arise from radiation mediated water splitting, these processes were not efficient enough to create a global gas atmosphere. Oxygen in the latter is a product of the photosynthetic activity of early green organisms. Only after biological mass-formation of oxygen the UV-protective ozone layer could develop, then enabeling life to move from water onto land. This took billions of years. The basics of the processes of biological oxygen liberation and utilization are described in the following as well as the importance of their steady state equilibrium. Also a hint is given to oxygen as a toxic compound though being a chemical prerequisite for aerobic life on earth. PMID:15490337

  13. Imaging of oxygen in microreactors and microfluidic systems

    Science.gov (United States)

    Sun, Shiwen; Ungerböck, Birgit; Mayr, Torsten

    2015-09-01

    This review gives an overview on the state-of-the-art of oxygen imaging in microfluidics. Oxygen imaging using optical oxygen sensors based on luminescence is a versatile and powerful tool for obtaining profoundly space-resolved information of oxygen in microreactors and microfluidic systems. We briefly introduce the principle of oxygen imaging and present techniques of oxygen imaging applied in microreactors and microfluidic devices, including selection criteria and demands of sensing material and basic set-up for a 2D oxygen sensing system. A detailed review of oxygen imaging in microreactors and microfluidic systems is given on different applications in oxygen gradient monitoring, cell culturing, single-cell analysis and chemical reactions. Finally, we discuss challenges and trends of oxygen imaging in microfluidic systems.

  14. The influence of near burner region aerodynamics on the formation and emission of nitrogen oxides in a pulverized coal-fired furnace

    International Nuclear Information System (INIS)

    This paper reports that detailed measurements have been performed for two distinct pulverized-coal-fired burners in a large-scale laboratory furnace. Comparative in-flame data are archived and include gas temperature, O2, CO concentration, and an inventory of stable fuel nitrogen species and solids (HCN, NH3, N2O, NO, nitrogen release, mass flux, and particle burnout). A significant decrease in the NO concentration in the near burner region and a substantial decrease in the furnace exit values are observed when the central tube from a single annular orifice burner jet (normally the location of a gas or oil burner for light-up purposes) is replaced with a single central orifice burner jet of same cross-sectional area. The latter burner exhibits the delayed combustion phenomena normally associated with a tangentially fired system. The particle burnout remains unaffected due to the longer particles' residence time in the all-important oxygen lean internal recirculation zone

  15. Comprehensive basic mathematics

    CERN Document Server

    Veena, GR

    2005-01-01

    Salient Features As per II PUC Basic Mathematics syllabus of Karnataka. Provides an introduction to various basic mathematical techniques and the situations where these could be usefully employed. The language is simple and the material is self-explanatory with a large number of illustrations. Assists the reader in gaining proficiency to solve diverse variety of problems. A special capsule containing a gist and list of formulae titled ''REMEMBER! Additional chapterwise arranged question bank and 3 model papers in a separate section---''EXAMINATION CORNER''.

  16. Basic properties of semiconductors

    CERN Document Server

    Landsberg, PT

    2013-01-01

    Since Volume 1 was published in 1982, the centres of interest in the basic physics of semiconductors have shifted. Volume 1 was called Band Theory and Transport Properties in the first edition, but the subject has broadened to such an extent that Basic Properties is now a more suitable title. Seven chapters have been rewritten by the original authors. However, twelve chapters are essentially new, with the bulk of this work being devoted to important current topics which give this volume an almost encyclopaedic form. The first three chapters discuss various aspects of modern band theory and the

  17. Basic set theory

    CERN Document Server

    Levy, Azriel

    2002-01-01

    An advanced-level treatment of the basics of set theory, this text offers students a firm foundation, stopping just short of the areas employing model-theoretic methods. Geared toward upper-level undergraduate and graduate students, it consists of two parts: the first covers pure set theory, including the basic motions, order and well-foundedness, cardinal numbers, the ordinals, and the axiom of choice and some of it consequences; the second deals with applications and advanced topics such as point set topology, real spaces, Boolean algebras, and infinite combinatorics and large cardinals. An

  18. Production Scheduling for the Furnace - Casting Line System

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2013-07-01

    Full Text Available The problem considered in the paper is motivated by production planning in a foundry equipped with the furnace and casting line, which provides a variety of castings in various grades of cast iron/steel for a large number of customers. The quantity of molten metal does not exceed the capacity of the furnace, the load is a particular type of metal from which the products are made in the automatic casting lines. The goal is to create the order of the melted metal loads to prevent delays in delivery of goods to customers. This problem is generally considered as a lot-sizing and scheduling problem. The paper describes two computational intelligence algorithms for simultaneous grouping and scheduling tasks and presents the results achieved by these algorithms for example test problems.

  19. Water cooling system for sintering furnaces of nuclear fuel pellets

    International Nuclear Information System (INIS)

    This work has as a main objective to develop a continuous cooling water system, which is necessary for the cooling of the sintering furnaces. This system is used to protect them as well as for reducing the water consumption, ejecting the heat generated into this furnaces and scattering it into the atmosphere in a fast and continuous way. The problem was defined and the reference parameters established, making the adequate research. The materials were selected as well as the length of the pipeline which will carry the secondary refrigerant fluid (water). Three possible solutions were tried,and evaluated, and from these, the thermal and economically most efficient option was selected. The layout of the solution was established and the theoretical construction of a cooling system for liquids using dichlorofluoromethane (R-22), as a refrigerant and a air cooled condenser, was accomplished. (Author)

  20. Advanced wood burning furnaces. 2. rev. ed.; Moderne Holzfeuerungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, W. (comp.)

    2001-07-01

    New and environment-friendly technologies meet high requirements in terms of emission reduction and comfort of operation. In the field of wood burning furnaces, there is still a lack of knowledge which results in excessive cost, environmental pollution and loss of image. This brochure shows how wood furnaces should be operated correctly and also reviews the state of the art. [German] Durch die technische Entwicklung neuer, wirkungsvoller und vor allem umweltfreundlicher Heiztechniken wird zudem den in den letzten Jahren gestiegenen Anforderungen an den Emissionsschutz und den Bedienungskomfort Rechnung getragen. Mit Holz wird jedoch z. T. nicht immer richtig geheizt. Das kostet Geld und fuehrt zu vermeidbaren Umweltbelastungen und Imageschaeden. Ziel dieser Broschuere ist es daher, mit den Techniken des Heizens mit Holz vertraut zu machen und einen Ueberblick ueber den heutigen Stand zu geben. (orig.)

  1. Development of a mono-ellipsoidal imaging furnace

    Energy Technology Data Exchange (ETDEWEB)

    Guesdon, C.; Alxneit, I.; Tschudi, H.-R.; Petrasch, J.; Sturzenegger, M

    2003-03-01

    To overcome the limitations of thermogravimetric decomposition studies an imaging furnace was developed. In an imaging furnace the sample is radiatively heated by focusing the output of a light source tightly onto it. Calculations with a Monte Carlo based ray tracing program were performed to evaluate different configurations of the set up using an ellipsoid of revolution as reflector. The best results were obtained for a vertical orientation of the ellipsoid with the lamp parallel to the axis of revolution of the reflector. Maximum flux densities on a sample with a diameter of 5 mm largely exceed the required 500 Wcm{sup -2} and thus temperatures of about 2500 K of the sample placed on a water cooled metal surface are to be expected. (author)

  2. Annealing of drawing grade steel coils at bell type furnaces

    International Nuclear Information System (INIS)

    Low carbon steel sheets are produced up to 0.5 mm thickness at Pakistan Steel. These sheets are used for different forming operations to produce auto parts, household appliances, car bodies etc. For such application the metal must have high ductility, good forming properties and low yield strength. Hot band from 2-3 mm thickness is cold reduced up to 0.5 mm thickness at reversible cold rolling mill. Then annealed in bell type furnaces with inner height of 4.7 meters, where coils are heated up to lower critical line in controlled atmosphere of nitrogen and hydrogen. The material may fail during subsequent forming operation if the annealing regime at the bell type furnaces is not optimum. Objective of the work undertaken is to produce sheet of good shape up to 0.3 mm thickness and evaluate annealing regime to have intended forming properties. (author)

  3. Recycling MgO-C refractory in electric arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Conejo, A.N. [Metallurgy Department, Morelia Technological Institute, Morelia (Mexico); Lule, R.G.; Lopez, F. [Process Engineering Department-Steelmaking Shop, Lazaro Cardenas City (Mexico); Rodriguez, R. [Refractories Department, Lazaro Cardenas City (Mexico)

    2006-11-15

    MgO-C refractory recycling from electric arc furnaces and ladle furnaces has been carried out during the melting of direct reduced iron (DRI). Metallurgical trials to define the effects of refractory recycling on energy consumption, melting time, flux consumption and refractory consumption are reported in this work. The method of preparation as well as the method of injection is also included in this study. Based on current results, the practice of recycling spent refractory is highly recommended. Visual inspection indicates the potential benefits in slag foaming which starts to form at the beginning of the heat thus allowing the use of full power transformer and in turn results in faster melting rates. (author)

  4. Simulation, optimization and control of a thermal cracking furnace

    Energy Technology Data Exchange (ETDEWEB)

    Masoumi, M.E.; Sadrameli, S.M.; Towfighi, J. [Chemical Engineering Department, Tarbiat Modarres University, P.O. Box 14115-143, Tehran, Iran (Iran); Niaei, A. [Department of Applied Chemistry, University of Tabriz, 51666-14766 Tabriz, Iran (Iran)

    2006-03-01

    The ethylene production process is one of the most important aspect of a petrochemical plant and the cracking furnace is the heart of the process. Since, ethylene is one of the raw materials in the chemical industry and the market situation of not only the feed and the product, but also the utility is rapidly changing, the optimal operation and control of the plant is important. A mathematical model, which describes the static and dynamic operations of a pilot plant furnace, was developed. The static simulation was used to predict the steady-state profiles of temperature, pressure and products yield. The dynamic simulation of the process was used to predict the transient behavior of thermal cracking reactor. Using a dynamic programming technique, an optimal temperature profile was developed along the reactor. Performances of temperature control loop were tested for different controller parameters and disturbances. The results of the simulation were tested experimentally in a computer control pilot plant. (author)

  5. Simulating the heat transfer process of horizontal anode baking furnace

    Energy Technology Data Exchange (ETDEWEB)

    L.Q. Zhang; C.G. Zheng; M.H. Xu [Huazhong University of Science and Technology, Wuhan (China). State Key Laboratory of Coal Combustion

    2005-07-01

    A transient two-dimensional mathematical model of a horizontal baking furnace is presented. The model combines complex thermal phenomena in a baking process such as air infiltration, evolution and combustion of volatile matters, combustion of packing coke, and heat losses. The predicted results are in good agreement with measured data. Furthermore, the process is simulated under different operating conditions such as firing cycle time, airflow and air infiltration. The simulated results indicate that the fuel consumption decreases as the firing cycle time decreases. It is also found that reducing the airflow and air infiltration will help to save fuel. The model is proved to be a useful tool for the process optimisation of the baking furnace in the aluminum industry.

  6. Pollutant emissions of commercial and industrial wood furnaces

    International Nuclear Information System (INIS)

    Based on literature surveys, personal contacts to designers, manufactures and users of woold furnaces, as well as informations of experts from Austria and Switzerland, the used wood fuels and combustion techniques and the potentially by commercial and industrial wood burning emitted air pollutants are described; including the mechanism of pollutant formation, concentrations, and their environmental relevance. The actual situation in Baden-Wuerttemberg concerning the used wood fuels, the state of installed and operated furnaces and the amount of emitted pollutants is presented basing on informations of the 'Statistical Country Bureau' and a country-wide inquiry round the chimney-sweepers. In order to realize the described existing possibilities to reduce pollutant emissions the introduction of a general brand test and certification mode is proposed. (orig.). 53 figs., 118 refs

  7. System design description for the whole element furnace testing system

    International Nuclear Information System (INIS)

    This document provides a detailed description of the Hanford Spent Nuclear Fuel (SNF) Whole Element Furnace Testing System located in the Postirradiation Testing Laboratory G-Cell (327 Building). Equipment specifications, system schematics, general operating modes, maintenance and calibration requirements, and other supporting information are provided in this document. This system was developed for performing cold vacuum drying and hot vacuum drying testing of whole N-Reactor fuel elements, which were sampled from the 105-K East and K West Basins. The proposed drying processes are intended to allow dry storage of the SNF for long periods of time. The furnace testing system is used to evaluate these processes by simulating drying sequences with a single fuel element and measuring key system parameters such as internal pressures, temperatures, moisture levels, and off-gas composition

  8. Characterization of the structure of PM-16E furnace black

    Energy Technology Data Exchange (ETDEWEB)

    Varlakov, V.P.; Fialkov, A.S.; Smirnov, B.N.

    1982-01-01

    An investigation of the structure of PM-16E furnace black in the initial and graphitized states has been carried out with the aid of phase-contact electron microscopy with direct resolution of the carbon layers (002). A two-stage mechanism of the formation of furnace black has been confirmed. In the first stage there is a free-radical mechanism of the formation of the particles of carbon black. In the second stage the orientated deposition of pyrolysis products takes place on the particles and their aggregates in the form of planar carbon layers. The structure of graphitized carbon black is represented in the form of a hollow polyhedron the faces of which consist of packets of continuous closed carbon layers.

  9. Low NOx nozzle tip for a pulverized solid fuel furnace

    Science.gov (United States)

    Donais, Richard E; Hellewell, Todd D; Lewis, Robert D; Richards, Galen H; Towle, David P

    2014-04-22

    A nozzle tip [100] for a pulverized solid fuel pipe nozzle [200] of a pulverized solid fuel-fired furnace includes: a primary air shroud [120] having an inlet [102] and an outlet [104], wherein the inlet [102] receives a fuel flow [230]; and a flow splitter [180] disposed within the primary air shroud [120], wherein the flow splitter disperses particles in the fuel flow [230] to the outlet [104] to provide a fuel flow jet which reduces NOx in the pulverized solid fuel-fired furnace. In alternative embodiments, the flow splitter [180] may be wedge shaped and extend partially or entirely across the outlet [104]. In another alternative embodiment, flow splitter [180] may be moved forward toward the inlet [102] to create a recessed design.

  10. Smelting Furnaces between XVI and XVIII century in New Spain

    OpenAIRE

    Andrea Monroy Braham

    2015-01-01

    The Sixteenth century brought new techniques of mining extraction and transformation that substitute the ancient form of mining, handle by prehispanic cultures -like surface mining and small blast furnaces- to the New World. Although in all cases they were replaced, the old methods served to face the new conditions resulting in new extractive and transformation metallurgist constructions and new methods for drifting mining on barely develop mineral deposits in Nueva España. The study of the p...

  11. Injection of pulverised coal into the Sidmar blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Hamilius, A. (and others)

    1989-05-01

    The coal preparation equipment supplied by Heurbel and the injection equipment provided by Paul Wurth for two furnaces are described and operating results are reported. An injection rate of 120 kg/t iron has been used so far, with a coke rate of 365 kg/t and an increase in output from 53 to 60 t/m{sup 2}d; production cost savings have meant a payback period of only 1.7 years.

  12. Characterization of calcium carbonate sorbent particle in furnace environment

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang Soo [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of); Jung, Jae Hee [Environment Sensor System Research Center, KIST 39-1 Hawolgok-dong, Seongbuk-gu, Seoul, 136-791 (Korea, Republic of); Keel, Sang In; Yun, Jin Han; Min, Tai Jin [Environmental Systems Research Division, KIMM 104 Sinseongno, Yuseong-gu, Daejeon, 305-343 (Korea, Republic of); Kim, Sang Soo, E-mail: sskim@kaist.ac.kr [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of)

    2012-07-01

    The oxy-fuel combustion system is a promising technology to control CO{sub 2} and NO{sub X} emissions. Furthermore, sulfation reaction mechanism under CO{sub 2}-rich atmospheric condition in a furnace may lead to in-furnace desulfurization. In the present study, we evaluated characteristics of calcium carbonate (CaCO{sub 3}) sorbent particles under different atmospheric conditions. To examine the physical/chemical characteristics of CaCO{sub 3}, which is used as a sorbent particle for in-furnace desulfurization in the oxy-fuel combustion system, they were injected into high temperature drop tube furnace (DTF). Experiments were conducted at varying temperatures, residence times, and atmospheric conditions in a reactor. To evaluate the aerosolizing characteristics of the CaCO{sub 3} sorbent particle, changes in the size distribution and total particle concentration between the DTF inlet and outlet were measured. Structural changes (e.g., porosity, grain size, and morphology) of the calcined sorbent particles were estimated by BET/BJH, XRD, and SEM analyses. It was shown that sorbent particles rapidly calcined and sintered in the air atmosphere, whereas calcination was delayed in the CO{sub 2} atmosphere due to the higher CO{sub 2} partial pressure. Instead, the sintering effect was dominant in the CO{sub 2} atmosphere early in the reaction. Based on the SEM images, it was shown that the reactions of sorbent particles could be explained as a grain-subgrain structure model in both the air and CO{sub 2} atmospheres.

  13. Basic research on maxillofacial implants

    Energy Technology Data Exchange (ETDEWEB)

    Matsui, Yoshiro [Showa Univ., Tokyo (Japan). School of Dentistry

    2001-11-01

    Osseointegrated implants have begun to be used not only in general practice in dentistry but also in various clinical situations in the maxillofacial region. The process has yielded three problems: the spread of application, new materials and diagnostic methods, and management for difficult situations. This paper presents basic data and clinical guidelines for new applications, it investigates the characteristics of the materials and the usefulness of a new diagnostic method, and it studies effective techniques for difficult cases. The results obtained are as follows: Investigations into the spreading application. The lateral and superior orbital rim have sufficient bone thickness and width for the implant body to be placed. Osseointegrated implants, especially by the fixed bridge technique, are not recommended in the craniofacial bone and jaws of young children. Implant placement into bone after/before irradiation must be performed in consideration of impaired osteogenesis, the decrease of trabecular bone, and the time interval between implantation and irradiation. Investigations into materials and diagnostic methods. Hydroxyapatite-coated and titanium implants should be selected according to the characteristics of the materials. A dental simulating soft may also be applicable in the craniofacial region. Investigations into the management of difficult cases. Hyperbaric oxygen therapy (HBO), bone morphogenetic protein (BMP), and tissue engineering should be useful for improving the quality and increasing the quantity of bone where implants are placed. Soft tissue around implants placed in the reconstructed area should be replaced with mucosal tissue. The data obtained here should be useful for increasing the efficiency of osseointegrated implants, but further basic research is required in the future. (author)

  14. Basic research on maxillofacial implants

    International Nuclear Information System (INIS)

    Osseointegrated implants have begun to be used not only in general practice in dentistry but also in various clinical situations in the maxillofacial region. The process has yielded three problems: the spread of application, new materials and diagnostic methods, and management for difficult situations. This paper presents basic data and clinical guidelines for new applications, it investigates the characteristics of the materials and the usefulness of a new diagnostic method, and it studies effective techniques for difficult cases. The results obtained are as follows: Investigations into the spreading application. The lateral and superior orbital rim have sufficient bone thickness and width for the implant body to be placed. Osseointegrated implants, especially by the fixed bridge technique, are not recommended in the craniofacial bone and jaws of young children. Implant placement into bone after/before irradiation must be performed in consideration of impaired osteogenesis, the decrease of trabecular bone, and the time interval between implantation and irradiation. Investigations into materials and diagnostic methods. Hydroxyapatite-coated and titanium implants should be selected according to the characteristics of the materials. A dental simulating soft may also be applicable in the craniofacial region. Investigations into the management of difficult cases. Hyperbaric oxygen therapy (HBO), bone morphogenetic protein (BMP), and tissue engineering should be useful for improving the quality and increasing the quantity of bone where implants are placed. Soft tissue around implants placed in the reconstructed area should be replaced with mucosal tissue. The data obtained here should be useful for increasing the efficiency of osseointegrated implants, but further basic research is required in the future. (author)

  15. Basics of SCI Rehabilitation

    Medline Plus

    Full Text Available ... Fertility After Spinal Cord Injury Coping with a New Injury Coping with a New Injury Adjusting to Social Life in a Wheelchair ... The Basics of Pediatric SCI Rehabilitation Transitions for Children with Spinal Cord Injury Transitions for Children with ...

  16. Hindi Basic Reader.

    Science.gov (United States)

    Harter, J. Martin; And Others

    This reader is intended to accompany the Basic Course in Spoken Hindi. Following an outline of the Devanagari script, 20 lessons are presented. Each consists of a reading selection, several illustrative sentences in English and Hindi, and a series of questions. Most of the reading selections were adapted from the magazine "Bal-Bharati." (RM)

  17. Basic Drafting: Book One.

    Science.gov (United States)

    Davis, Ronald; And Others

    The first of a two-book course in drafting, this manual consists of 13 topics in the following units: introduction to drafting, general safety, basic tools and lines, major equipment, applying for a job, media, lettering, reproduction, drawing sheet layout, architect's scale usage, civil engineer's scale usage, mechanical engineer's scale usage,…

  18. Basic Tuberculosis Facts

    Centers for Disease Control (CDC) Podcasts

    2012-03-12

    In this podcast, Dr. Kenneth Castro, Director of the Division of Tuberculosis Elimination, discusses basic TB prevention, testing, and treatment information.  Created: 3/12/2012 by National Center for HIV/AIDS, Viral Hepatitis, STD, and TB Prevention (NCHHSTP).   Date Released: 3/12/2012.

  19. Portuguese Basic Courses.

    Science.gov (United States)

    Defense Language Inst., Washington, DC.

    This basic course in Brazilian Portuguese consists of 75 lessons in six volumes. Volume I is in two parts, with the dialogs, questions and exercises presented in Portuguese in the first part, and the intonation patterns and English translations presented in the second. The general format follows the Defense Language Institute format, employing…

  20. Basic physics for all

    CERN Document Server

    Kumar, B N

    2012-01-01

    This is a simple, concise book for both student and non-physics students, presenting basic facts in straightforward form and conveying fundamental principles and theories of physics. This book will be helpful as a supplement to class teaching and to aid those who have difficulty in mastering concepts and principles.

  1. Ethanol Basics (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2015-01-01

    Ethanol is a widely-used, domestically-produced renewable fuel made from corn and other plant materials. More than 96% of gasoline sold in the United States contains ethanol. Learn more about this alternative fuel in the Ethanol Basics Fact Sheet, produced by the U.S. Department of Energy's Clean Cities program.

  2. IGBO, BASIC COURSE.

    Science.gov (United States)

    SWIFT, LLOYD B.; AND OTHERS

    A BASIC COURSE WAS PREPARED ON THE SPEECH OF TWO MEMBERS OF THE EZINEHITE GROUP OF IGBOS IN EASTERN NIGERIA. THE ESSENTIAL PHONOLOGICAL AND GRAMMATICAL STRUCTURES OF IGBO ARE PRESENTED WITHIN A SMALL VOCABULARY OF APPROXIMATELY 600 ITEMS. THE COURSE MATERIALS CONSIST OF (1) TONE DRILLS, (2) 24 UNITS OF DIALOGS, NOTES, AND DRILLS, (3) SIX UNITS OF…

  3. Basic Microfluidics Theory

    DEFF Research Database (Denmark)

    Svendsen, Winnie Edith

    2015-01-01

    ,000 m−1, which is a huge difference and has a large impact on flow behavior. In this chapter the basic microfluidic theory will be presented, enabling the reader to gain a comprehensive understanding of how liquids behave at the microscale, enough to be able to engage in design of micro systems and to...

  4. Melting method for miscellaneous radioactive solid waste and melting furnace

    International Nuclear Information System (INIS)

    A vessel containing miscellaneous solid wastes is inserted in a crucible having a releasable material on the inner surface, they are induction-heated from the outside of the crucible by way of low temperature heating coils to melt low melting point materials in the miscellaneous wastes within a temperature range at which the vessel does not melt. Then, they are induction-heated by way of high temperature heating coils to melt the vessel and not yet melted materials, those molten materials are cooled, solidified molten material and the releasable material are taken out, and then the crucible is used again. Then, the crucible can be used again, so that it can be applied to a large scaled melting furnace which treats wastes by a unit of drum. In addition, since the cleaning of the used crucible and the application of the releasable material can be conducted without interrupting the operation of the melting furnace, the operation cycle of the melting furnace can be shortened. (N.H.)

  5. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Smoot, L.D.

    1989-08-01

    This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

  6. Silica crown refractory corrosion in glass melting furnaces

    Directory of Open Access Journals (Sweden)

    Balandis A.

    2011-01-01

    Full Text Available The critical parameters of silica refractories, such as compressive strength, bulk, density, quantity of silica, microstructure and porosity were evaluated of unused and used bricks to line the crowns of glass furnaces, when the rate of corrosion of crowns were about 2 times greater. The change of these parameters, the chemical composition and formation of the microcracks in the used silica refractories material were studied. It was established that the short time at service of container glass furnace crown can be related to low quality of silica brick: high quantity of CaO and impurities, low quantity of silica, low quantity of silica, transferred to tridymite and cristobalite and formation of 5-10 μm and more than 100 μm cracks in the crown material. The main reason of corrosion high quality silica bricks used to line the crown of electrovacuum glass furnace is the multiple cyclic change of crown temperature at 1405 - 1430°C range in the initial zone of crown and at 1575 - 1605°C range in the zone of highest temperatures.

  7. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL; SEMIANNUAL

    International Nuclear Information System (INIS)

    This document summarizes progress on the Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period April 1, 2000 through September 30, 2000. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid will also be determined, as will the removal of arsenic, a known poison for NOX selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), First Energy Corporation, and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. This is the second reporting period for the subject Cooperative Agreement. During this period, the first of four short-term sorbent injection tests were conducted at the First Energy Bruce Mansfield Plant. This test determined the effectiveness of dolomite injection through out-of-service burners as a means of controlling sulfuric acid emissions from this unit. The tests showed that dolomite injection could achieve up to 95% sulfuric acid removal. Balance of plant impacts on furnace slagging and fouling, air heater fouling, ash loss-on-ignition, and the flue gas desulfurization system were also determined. These results are presented and discussed in this report

  8. Equipment and wafer modeling of batch furnaces by neural networks

    Science.gov (United States)

    Benesch, N.; Schneider, Claus; Lehnert, Wolfgang; Pfitzner, Lothar; Ryssel, Heiner

    1999-04-01

    In semiconductor manufacturing there is a great demand for innovations towards higher cost-effectiveness. The increasing employment of advanced control systems for process and equipment control is one means to improve manufacturing processes effectively and, hence, to lower costs. A precondition for an accurate and fast control is the availability of process models. In this paper neural networks are applied to non-linear system identification as an alternative or addition to physical models. Neural empirical models are developed with the help of measured input and output data of a system or process. After a brief summary of the theory of neural networks their application to system identification is described in detail. The capabilities of the neural network models are demonstrated by several examples. The temperature dynamics of a vertical furnace for the oxidation of 300 mm wafers as well as the zone temperatures of a 150 mm LPCVD furnace are simulated and the results are verified by measurements. Moreover, in order to control wafer temperatures in batch furnaces, an appropriate model was developed and implemented in a model- based controller.

  9. Simulating flash heating in a muffle tube furnace

    Science.gov (United States)

    Maharaj, Susan V.; Hewins, Roger H.

    1999-11-01

    Very rapid heating is an important chondrule formation process and it has not been clear whether conventional equipment, such as a muffle tube furnace, is adequate for the simulation of heating on a time scale of seconds. We present a method for measuring the internal temperature reached by a charge during rapid heating when the thermocouple response lags. We have constrained charge temperatures by monitoring the time required to melt metal wires of various compositions and melting points placed inside charges with furnace temperature at 1400o, 1500o and 1600oC. The times required for melting of the metal wires define the temperature paths inside the charges. At 1400oC, a charge takes 31 s to reach 1399oC, at 1500oC, a charge takes 10 s to reach 1495oC and at 1600oC, a charge takes 6 s to reach 1538oC. Heating rates in vertical muffle tube furnaces are adequate for studying flash melting processes, i.e. of <<1 min duration, invoked, for example, in the formation of chondrules.

  10. Coke Reactivity in Simulated Blast Furnace Shaft Conditions

    Science.gov (United States)

    Haapakangas, Juho; Suopajärvi, Hannu; Iljana, Mikko; Kemppainen, Antti; Mattila, Olli; Heikkinen, Eetu-Pekka; Samuelsson, Caisa; Fabritius, Timo

    2016-08-01

    Despite the fact that H2 and H2O are always present in the gas atmosphere of a blast furnace shaft, their role in the solution-loss reactions of coke has not been thoroughly examined. This study focuses on how H2 and H2O affect the reaction behavior and whether a strong correlation can be found between reactivity in the conditions of the CRI test (Coke Reactivity Index) and various simulated blast furnace shaft gas atmospheres. Partial replacement of CO/CO2 with H2/H2O was found to significantly increase the reactivity of all seven coke grades at 1373 K (1100 °C). H2 and H2O, however, did not have a significant effect on the threshold temperature of gasification. The reactivity increasing effect was found to be temperature dependent and clearly at its highest at 1373 K (1100 °C). Mathematical models were used to calculate activation energies for the gasification, which were notably lower for H2O gasification compared to CO2 indicating the higher reactivity of H2O. The reactivity results in gas atmospheres with CO2 as the sole gasifying component did not directly correlate with reactivity results in gases also including H2O, which suggests that the widely used CRI test is not entirely accurate for estimating coke reactivity in the blast furnace.

  11. Soil Stabilisation Using Ground Granulated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Ashish Kumar Pathak

    2014-05-01

    Full Text Available Stabilisation is a broad sense for the various methods employed and modifying the properties of a soil to improve its engineering performance and used for a variety of engineering works. In today‟s day soil stabilisation is the major problem for civil engineers, either for construction of road and also for increasing the strength or stability of soil and reduces the construction cost. In this thesis the soil are stabilised by ground granulated blast furnace slag (GGBS and this material is obtained from the blast furnace of cement plant, which is the byproduct of iron (from ACC plant, sindri. It is generally obtained in three shaped one is air cooled, foamed shaped and another is in granulated shaped. The use of by-product materials for stabilisation has environmental and economic benefits. Ground granulated blast furnace slag (GGBS material is used in the current work to stabilise soil (clay. The main objectives of this research were to investigate the effect of GGBS on the engineering property (optimum moisture content and maximum dry density, plastic limit, liquid limit, compaction, unconfined compressive strength, triaxial and California bearing ratio test of the soil and determine the engineering properties of the stabilised.

  12. A Method to Perform Direct Oxygen Analysis on Lunar Simulants and Other Complex Oxide Materials

    Science.gov (United States)

    Santiago-Maldonado, Edgardo

    2007-01-01

    An essential requirement for making space travel and long term missions more efficient and affordable to NASA includes finding innovative ways to supply oxygen for life support and propulsion. In this experiment, carrier gas hot extraction was investigated as a possible method for measuring the oxygen from samples of lunar soil simulants before and after oxygen extraction. The determination of oxygen using the R0600 Oxygen Determinator is usually limited to oxides with low oxygen concentrations, but after the manipulation of certain furnace operating parameters such as analysis time and ramp rate, the R0600 was used to determine the oxygen content of high concentration oxides such as Fe 2O3 , Al2O3 , and SiO2.

  13. Novel Membranes and Processes for Oxygen Enrichment

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Haiqing

    2011-11-15

    The overall goal of this project is to develop a membrane process that produces air containing 25-35% oxygen, at a cost of $25-40/ton of equivalent pure oxygen (EPO2). Oxygen-enriched air at such a low cost will allow existing air-fueled furnaces to be converted economically to oxygen-enriched furnaces, which in turn will improve the economic and energy efficiency of combustion processes significantly, and reduce the cost of CO{sub 2} capture and sequestration from flue gases throughout the U.S. manufacturing industries. During the 12-month Concept Definition project: We identified a series of perfluoropolymers (PFPs) with promising oxygen/nitrogen separation properties, which were successfully made into thin film composite membranes. The membranes showed oxygen permeance as high as 1,200 gpu and oxygen/nitrogen selectivity of 3.0, and the permeance and selectivity were stable over the time period tested (60 days). We successfully scaled up the production of high-flux PFP-based membranes, using MTR's commercial coaters. Two bench-scale spiral-wound modules with countercurrent designs were made and parametric tests were performed to understand the effect of feed flow rate and pressure, permeate pressure and sweep flow rate on the membrane module separation properties. At various operating conditions that modeled potential industrial operating conditions, the module separation properties were similar to the pure-gas separation properties in the membrane stamps. We also identified and synthesized new polymers [including polymers of intrinsic microporosity (PIMs) and polyimides] with higher oxygen/nitrogen selectivity (3.5-5.0) than the PFPs, and made these polymers into thin film composite membranes. However, these membranes were susceptible to severe aging; pure-gas permeance decreased nearly six-fold within two weeks, making them impractical for industrial applications of oxygen enrichment. We tested the effect of oxygen-enriched air on NO{sub x} emissions

  14. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  15. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL

    Energy Technology Data Exchange (ETDEWEB)

    Gary M. Blythe

    2001-11-06

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period April 1, 2001 through September 30, 2001. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO{sub x} selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. During the current period, American Electric Power (AEP) joined the project as an additional co-funder and as a provider of a host site for testing. This is the fourth reporting period for the subject Cooperative Agreement. During this period, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Station. These tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Station), and a byproduct magnesium hydroxide slurry (both Gavin Station and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70 to 75% sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Station, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO{sub 3} formed across the SCR system installed on the unit for NO

  16. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL

    Energy Technology Data Exchange (ETDEWEB)

    Gary M. Blythe

    2002-04-29

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period October 1, 2001 through March 31, 2002. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO{sub X} selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, American Electric Power (AEP) and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. This is the fifth reporting period for the subject Cooperative Agreement. During the previous (fourth) period, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Plant. Those tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Plant) and a byproduct magnesium hydroxide slurry (at both Gavin and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70-75% overall sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Plant, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO{sub 3} formed across the SCR system installed on the unit for NO{sub X} control than at removing SO{sub 3} formed in the furnace. The SO{sub 3} removal results were presented

  17. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL; SEMIANNUAL

    International Nuclear Information System (INIS)

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period October 1, 2001 through March 31, 2002. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO(sub X) selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, American Electric Power (AEP) and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. This is the fifth reporting period for the subject Cooperative Agreement. During the previous (fourth) period, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Plant. Those tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Plant) and a byproduct magnesium hydroxide slurry (at both Gavin and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70-75% overall sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Plant, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO(sub 3) formed across the SCR system installed on the unit for NO(sub X) control than at removing SO(sub 3) formed in the furnace. The SO(sub 3) removal results were presented in the

  18. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL; SEMIANNUAL

    International Nuclear Information System (INIS)

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period April 1, 2001 through September 30, 2001. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO(sub x) selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. During the current period, American Electric Power (AEP) joined the project as an additional co-funder and as a provider of a host site for testing. This is the fourth reporting period for the subject Cooperative Agreement. During this period, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Station. These tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Station), and a byproduct magnesium hydroxide slurry (both Gavin Station and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70 to 75% sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Station, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO(sub 3) formed across the SCR system installed on the unit for NO(sub x

  19. Flow Patterns in a Continuous Glass-Making Furnace

    International Nuclear Information System (INIS)

    Investigations have been made with 51Cr on the flow patterns in a glass-making furnace containing 720 tons of melt and operating continuously with six sheet-glass drawing machines. The radioactive tracer was injected rapidly through the left-side feeder-pocket of the furnace in the form of chromium oxide. The tracer was dissolved in the glass-melt and the path of this labelled melt was detected by sampling and subsequently measuring the activity of the samples. Sampling was performed on three opposite points of the left and right sides of the furnace respectively, partly from the melt, and partly from the edge of the product sheet every two hours throughout 24 days. However, samples were also taken at the left-side sampling points every quarter of an hour of the first three days. During the entire investigation, 2500 samples were tested. The specific activities of the samples in terms of time, i.e. the distribution of the residence-time of the isotope 51Cr, well represent the flow of the melt for different sampling positions. From these functions an average flow rate of 0.16-0.19 m/h can be calculated for the different parts of the furnace. The areas between the curves and the abscissa which are proportional to the quantity of the tracer passing through the sampling points are not equal. Comparing these areas one can see that at 10 m from the feeder-pocket the flow rate is highest in the centre of the tank. Fifty-six per cent of the melt flowing along the sides of the tank is from the material fed in on the same side whereas the other 44% is from that on the opposite side. At 24 m from the feeder-pocket the flow is uniform over the whole cross-section of the furnace and in the forked part (so-called forehearth) the flow rate depends on the ratio between the glass production of the left and right side machines. The descending and ascending branches of the curves of the distribution functions are described by equations which hold for backmix flow-type reactors with

  20. Modelling of carry-over in recovery furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Fakhrai, Reza [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

    2000-04-01

    Development of mathematical modelling of the combustion process in the furnace of recovery boilers is the subject of this work. This work as a continuation of many years of modelling efforts carried out at KTH/Vaerme- och Ugnsteknik focussed particularly on: char bed modelling; droplets-wall interaction modelling; and carry-over modelling. The char bed model has been studied. Droplets/parcels were considered as a single reactor working independently of the other droplets. The mass of the droplets was not distributed uniformly but induced in the landing place. The droplets hitting the char bed will stick to it and they are alive and part of the calculation. In this way the distribution of the mass on the char bed is only dependent on the parameters which effect flight history such as droplet/parcel diameter, boilers flow field, etc. The droplet- wall interaction model has been studied and found to be very important for obtaining the correct temperature distribution in the recovery furnace. The new approach is based on removal of droplets which hits the wall in the upper part of the recovery boiler from carryover calculation. This model has been proposed and implemented into the GRFM (General Recovery Furnace Model). The carryover modelling effort was based on mass balance in which the number and physical statistics of the droplets/parcel were estimated and the amount of unburned mass was calculated. All of the above listed models were tested together with all other models of heat and mass transfer processes in recovery furnaces using a GRFM. Three-dimensional numerical simulations of the industrial recovery boiler (63 kg/s, 82 bar, 480 deg C) were performed. The number of grid was 232,000 and the number of air ports in this simulation was 178. The air entering the furnace by these ports has different flow rates. Flow and temperature fields as well as species distributions were calculated. The results show good agreement with previously published data and modelling

  1. Observer-based Coal Mill Control using Oxygen Measurements

    DEFF Research Database (Denmark)

    Andersen, Palle; Bendtsen, Jan Dimon; S., Tom;

    2006-01-01

    coal flow difficult, causing stability problems and limits the plant's load following capabilities. To alleviate this problem without having to rely on expensive flow measurement equipment, a novel observer-based approach is investigated. A Kalman filter based on measurements of combustion air flow led...... against a fairly detailed, nonlinear differential equation model of the furnace and the steam circuit using data measured at a Danish power plant.......This paper proposes a novel approach to coal flow estimation in pulverized coal mills, which utilizes measurements of oxygen content in the flue gas. Pulverized coal mills are typically not equipped with sensors that detect the amount of coal injected into the furnace. This makes control of the...

  2. Emulsion Science Basic Principles

    CERN Document Server

    Leal-Calderon, Fernando; Schmitt, Véronique

    2007-01-01

    Emulsions are generally made out of two immiscible fluids like oil and water, one being dispersed in the second in the presence of surface-active compounds.They are used as intermediate or end products in a huge range of areas including the food, chemical, cosmetic, pharmaceutical, paint, and coating industries. Besides the broad domain of technological interest, emulsions are raising a variety of fundamental questions at the frontier between physics and chemistry. This book aims to give an overview of the most recent advances in emulsion science. The basic principles, covering aspects of emulsions from their preparation to their destruction, are presented in close relation to both the fundamental physics and the applications of these materials. The book is intended to help scientists and engineers in formulating new materials by giving them the basics of emulsion science.

  3. Basic electronic circuits

    CERN Document Server

    Buckley, P M

    1980-01-01

    In the past, the teaching of electricity and electronics has more often than not been carried out from a theoretical and often highly academic standpoint. Fundamentals and basic concepts have often been presented with no indication of their practical appli­ cations, and all too frequently they have been illustrated by artificially contrived laboratory experiments bearing little relationship to the outside world. The course comes in the form of fourteen fairly open-ended constructional experiments or projects. Each experiment has associated with it a construction exercise and an explanation. The basic idea behind this dual presentation is that the student can embark on each circuit following only the briefest possible instructions and that an open-ended approach is thereby not prejudiced by an initial lengthy encounter with the theory behind the project; this being a sure way to dampen enthusiasm at the outset. As the investigation progresses, questions inevitably arise. Descriptions of the phenomena encounte...

  4. Basics of statistical physics

    CERN Document Server

    Müller-Kirsten, Harald J W

    2013-01-01

    Statistics links microscopic and macroscopic phenomena, and requires for this reason a large number of microscopic elements like atoms. The results are values of maximum probability or of averaging. This introduction to statistical physics concentrates on the basic principles, and attempts to explain these in simple terms supplemented by numerous examples. These basic principles include the difference between classical and quantum statistics, a priori probabilities as related to degeneracies, the vital aspect of indistinguishability as compared with distinguishability in classical physics, the differences between conserved and non-conserved elements, the different ways of counting arrangements in the three statistics (Maxwell-Boltzmann, Fermi-Dirac, Bose-Einstein), the difference between maximization of the number of arrangements of elements, and averaging in the Darwin-Fowler method. Significant applications to solids, radiation and electrons in metals are treated in separate chapters, as well as Bose-Eins...

  5. Basic plasma physics

    CERN Document Server

    Ghosh, Basudev

    2014-01-01

    Basic Plasma Physics is designed to serve as an introductory compact textbook for advanced undergraduate, postgraduate and research students taking plasma physics as one of their subject of study for the first time. It covers the current syllabus of plasma physics offered by the most universities and technical institutions. The book requires no background in plasma physics but only elementary knowledge of basic physics and mathematics. Emphasis has been given on the analytical approach. Topics are developed from first principle so that the students can learn through self-study. One chapter has been devoted to describe some practical aspects of plasma physics. Each chapter contains a good number of solved and unsolved problems and a variety of review questions, mostly taken from recent examination papers. Some classroom experiments described in the book will surely help students as well as instructors.

  6. Basic linear algebra

    CERN Document Server

    Blyth, T S

    2002-01-01

    Basic Linear Algebra is a text for first year students leading from concrete examples to abstract theorems, via tutorial-type exercises. More exercises (of the kind a student may expect in examination papers) are grouped at the end of each section. The book covers the most important basics of any first course on linear algebra, explaining the algebra of matrices with applications to analytic geometry, systems of linear equations, difference equations and complex numbers. Linear equations are treated via Hermite normal forms which provides a successful and concrete explanation of the notion of linear independence. Another important highlight is the connection between linear mappings and matrices leading to the change of basis theorem which opens the door to the notion of similarity. This new and revised edition features additional exercises and coverage of Cramer's rule (omitted from the first edition). However, it is the new, extra chapter on computer assistance that will be of particular interest to readers:...

  7. Basics of Computer Networking

    CERN Document Server

    Robertazzi, Thomas

    2012-01-01

    Springer Brief Basics of Computer Networking provides a non-mathematical introduction to the world of networks. This book covers both technology for wired and wireless networks. Coverage includes transmission media, local area networks, wide area networks, and network security. Written in a very accessible style for the interested layman by the author of a widely used textbook with many years of experience explaining concepts to the beginner.

  8. Decision support basics

    CERN Document Server

    Power, Daniel J

    2009-01-01

    This book is targeted to busy managers and MBA students who need to grasp the basics of computerized decision support. Some of the topics covered include: What is a DSS? What do managers need to know about computerized decision support? And how can managers identify opportunities to create innovative DSS? Overall the book addresses 35 fundamental questions that are relevant to understanding computerized decision support.

  9. Risk communication basics

    Energy Technology Data Exchange (ETDEWEB)

    Corrado, P.G. [Lawrence Livermore National Laboratory, CA (United States)

    1995-12-31

    In low-trust, high-concern situations, 50% of your credibility comes from perceived empathy and caring, demonstrated in the first 30 s you come in contact with someone. There is no second chance for a first impression. These and other principles contained in this paper provide you with a basic level of understanding of risk communication. The principles identified are time-tested caveats and will assist you in effectively communicating technical information.

  10. Risk communication basics

    International Nuclear Information System (INIS)

    In low-trust, high-concern situations, 50% of your credibility comes from perceived empathy and caring, demonstrated in the first 30 s you come in contact with someone. There is no second chance for a first impression. These and other principles contained in this paper provide you with a basic level of understanding of risk communication. The principles identified are time-tested caveats and will assist you in effectively communicating technical information

  11. Basic Financial Accounting

    DEFF Research Database (Denmark)

    Wiborg, Karsten

    This textbook on Basic Financial Accounting is targeted students in the economics studies at universities and business colleges having an introductory subject in the external dimension of the company's economic reporting, including bookkeeping, etc. The book includes the following subjects......: business entities, the transformation process, types of businesses, stakeholders, legislation, the annual report, the VAT system, double-entry bookkeeping, inventories, and year-end cast flow analysis....

  12. Basic concepts in oceanography

    International Nuclear Information System (INIS)

    Basic concepts in oceanography include major wind patterns that drive ocean currents, and the effects that the earth's rotation, positions of land masses, and temperature and salinity have on oceanic circulation and hence global distribution of radioactivity. Special attention is given to coastal and near-coastal processes such as upwelling, tidal effects, and small-scale processes, as radionuclide distributions are currently most associated with coastal regions. (author)

  13. Synthesis of Fuels from Biomass Derived Oxygenates

    OpenAIRE

    Cesak, Ondrej

    2013-01-01

    Direct conversion of wooden biomass to liquid fuels is performed in two-step process. First step is to transform cellulose, hemicelluloses and lignin into to basic chemical compounds which they are assembled of (mainly basic sugars, cyclic C6 and C5 oxygenated hydrocarbons). These compounds are then further transformed to polyethylene glycol and polypropylene glycol.Nevertheless, this project is focuses on testing of catalysts for second step, which is transformation of obtained C2 and C3 pol...

  14. Theory, possibilities, and results of electrochemical measurements in deeply deoxidized melts during making of special alloys in a vacuum induction furnace

    Science.gov (United States)

    Sisev, A. A.; Paderin, S. N.

    2015-06-01

    Electrochemical measurements in liquid metals and oxygen activity calculations from the results of these measurements are carried out in melting alloyed steels for control of the technological processes of oxidative refining and the deoxidation of a liquid metal. There are no literature data on electrochemical measurements in a liquid metal for melting complex alloys deeply deoxidized by aluminum, titanium, magnesium, calcium, lanthanum, and cerium in vacuum induction furnaces. The problems of the theoretical substantiation of the possibilities of modern Cr-Cr2O3|ZrO2(MgO) oxygen sensors to monitor the oxygen activity in deeply deoxidized multicomponent metallic solutions and the conduction of emf measurements by these sensors in a metal in vacuo become challenging. These problems are discussed in the present article.

  15. Uranium dioxide sintering Kinetics and mechanisms under controlled oxygen potentials

    International Nuclear Information System (INIS)

    The initial, intermediate, and final sintering stages of uranium dioxide were investigated as a function of stoichiometry and temperature by following the kinetics of the sintering reaction. Stoichiometry was controlled by means of the oxygen potential of the sintering atmosphere, which was measured continuously by solid-state oxygen sensors. Included in the kinetic study were microspheres originated from UO2 gels and UO2 pellets produced by isostatic pressing ceramic grade powders. The microspheres sintering behavior was examined using hot-stage microscopy and a specially designed high-temperature, controlled atmosphere furnace. This same furnace was employed as part of an optical dilatometer, which was utilized in the UO2 pellet sintering investigations. For controlling the deviations from stoichiometry during heat treatment, the oxygen partial pressure in the sintering atmosphere was varied by passing the gas through a Cu-Ti-Cu oxygen trap. The trap temperature determined the oxygen partial pressure of the outflowing mixture. Dry hydrogen was also used in some of the UO sub(2+x) sintering experiments. The determination of diametrial shrinkages and sintering indices was made utilizing high-speed microcinematography and ultra-microbalance techniques. It was observed that the oxygen potential has a substantial influence on the kinetics of the three sintering stages. The control of the sintering atmosphere oxygen partial pressure led to very fast densification of UO sub(2+x). Values in the interval 95.0 to 99.5% of theoretical density were reached in less than one minute. Uranium volume diffusion is the dominant mechanism in the initial and intermediate sintering stages. For the final stage, uranium grain boundary diffusion was found to be the main sintering mechanism. (Author)

  16. Simultaneous utilization of neutrons and γ-rays from 252Cf for condition measurement inside a blast furnace

    International Nuclear Information System (INIS)

    This paper describes the possibility of the realization of a multi-function radiation gauge to meet the requirement for more precise and stable control of a blast furnace. A basic concept of the gauge is to measure some quantities with simultaneous use of multi-radiations of neutrons and γ-rays, and to obtain multi-types of information on material flow and gas flow representing the conditions inside the blast furnace. The prototype gauge was assembled and examined which consisted of a radiation source of 252Cf (3.7 MBq), neutron moderator, lead shield, a bismuth germanate detector, stainless casing and a control unit. Laboratory experiments showed that the gauge could measure the quantities to be essential to estimate the blast furnace conditions. In practice, it clearly distinguished between iron ore and coke layers, and at the same time measured bulk density (1.0-1.5 g/cm3) of iron contained in iron ore by counting thermal neutron capture γ-rays (6.5-8.5 MeV) from iron. It also gave the information on material bulk density (0.5-2.5 g/cm3) by detecting Compton scattered γ-rays (1.0-1.5 MeV) from material, i.e. iron ore and coke. The relative accuracies in the measurement of iron bulk density and material bulk density were estimated to be within 1 and 4% in 300 s counting time, respectively. The possibility of the gauge has been proved and the on-line trial will be expected in the near future. (author)

  17. Methods for monitoring heat flow intensity in the blast furnace wall

    Directory of Open Access Journals (Sweden)

    L'. Dorčák

    2010-04-01

    Full Text Available In this paper we present the main features of an online system for real-time monitoring of the bottom part of the blast furnace. Firstly, monitoring concerns the furnace walls and furnace bottom temperatures measurement and their visualization. Secondly, monitored are the heat flows of the furnace walls and furnace bottom. In the case of two measured temperatures, the heat flow is calculated using multi-layer implicit difference scheme and in the case of only one measured temperature, the heat flow is calculated using a method based on application of fractional-order derivatives. Thirdly, monitored is the theoretical temperature of the blast furnace combustion process in the area of tuyeres.

  18. Energy-saving bogie-hearth furnace with heat exchanger system; Energiesparender Herdwagenofen mit Waermetauschersystem

    Energy Technology Data Exchange (ETDEWEB)

    Strohmenger, P. [KWS Strohmenger GmbH, Neunkirchen am Brand (Germany)

    2003-07-01

    This article introduces a newly developed bogie-hearth furnace which features about 75% recovery of the input energy. The calcining units tunnel furnace and bogie-hearth furnace are compared and essential features of the new bogie-hearth furnace concept are described, including the minimisation both of radiation losses in the furnace and thermal inertia of the furnace and bogie-hearth, as well as the use of preheated combustion air, and heat recovery from the flue gases. (orig.) [German] Der Beitrag stellt einen neu entwickelten Herdwagenofen vor, bei dem die eingesetzte Energie zu etwa 75% zurueckgewonnen werden kann. Es werden die Brennaggregate Tunnelofen und Herdwagenofen verglichen und wesentliche Merkmale des neuen Herdwagenofen-Konzeptes wie das Minimieren der Abstrahlverluste des Ofens und der Waermespeichermasse von Ofen und Herdwagen, Verwenden vorgewaermter Verbrennungsluft und die Waermerueckgewinnung aus den Rauchgasen beschrieben. (orig.)

  19. BASIC Programming In Water And Wastewater Analysis

    Science.gov (United States)

    Dreschel, Thomas

    1988-01-01

    Collection of computer programs assembled for use in water-analysis laboratories. First program calculates quality-control parameters used in routine water analysis. Second calculates line of best fit for standard concentrations and absorbances entered. Third calculates specific conductance from conductivity measurement and temperature at which measurement taken. Fourth calculates any one of four types of residue measured in water. Fifth, sixth, and seventh calculate results of titrations commonly performed on water samples. Eighth converts measurements, to actual dissolved-oxygen concentration using oxygen-saturation values for fresh and salt water. Ninth and tenth perform calculations of two other common titrimetric analyses. Eleventh calculates oil and grease residue from water sample. Last two use spectro-photometric measurements of absorbance at different wavelengths and residue measurements. Programs included in collection written for Hewlett-Packard 2647F in H-P BASIC.

  20. Home Oxygen Therapy

    Science.gov (United States)

    ... Oxygen Therapy Font: Aerosol Delivery Oxygen Resources Immunizations Pollution Nutrition Exercise Coming Of Age Older Adults Allergy ... oxygen is so cold it can hurt your skin. Keep a fire extinguisher close by, and let ...